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Sample records for steam generators deteccion

  1. Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1988-12-31

    The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

  2. Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G.; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1987-12-31

    The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

  3. Detection and evaluation of corrosion zones at high temperature in steam generators; Deteccion y evaluacion de zonas de corrosion en alta temperatura de generadoras de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Martinez Villafane, Alberto; Chacon Nava, Jose G.; Huerta Espino, Mario; Mojica Calderon, Cecilio; Castillo Viveros, Antonio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    This paper presents the methodology for the detection and evaluation of high corrosion zones at high temperature. The results found up to now, show a critical zone in the Babcock Hitachi design, specifically in the high temperature reheater in the zone nearby the outlet header. In the normalized design CE (Mitsubishi) of 300 MW and CE (Canada) of 300 MW, the results found in recent years show small thickness reduction, therefore a good operation of these steam generators is recognized. [Espanol] En este trabajo se presenta la metodologia para la deteccion y evaluacion de zonas de corrosion en alta temperatura. Los resultados encontrados hasta el momento muestran una zona critica en el diseno Babcock Hitachi, especificamente en el recalentador de alta temperatura en la zona cercana al cabezal de salida. En el diseno normalizado CE (Mitsubishi) de 300 MW y CE (Canada) de 300 MW, los resultados encontrados en anos recientes muestran poca disminucion de espesor, por lo que se considera una buena operacion de estos generadores de vapor.

  4. Detection and evaluation of corrosion zones at high temperature in steam generators; Deteccion y evaluacion de zonas de corrosion en alta temperatura de generadoras de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Martinez Villafane, Alberto; Chacon Nava, Jose G; Huerta Espino, Mario; Mojica Calderon, Cecilio; Castillo Viveros, Antonio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1991-12-31

    This paper presents the methodology for the detection and evaluation of high corrosion zones at high temperature. The results found up to now, show a critical zone in the Babcock Hitachi design, specifically in the high temperature reheater in the zone nearby the outlet header. In the normalized design CE (Mitsubishi) of 300 MW and CE (Canada) of 300 MW, the results found in recent years show small thickness reduction, therefore a good operation of these steam generators is recognized. [Espanol] En este trabajo se presenta la metodologia para la deteccion y evaluacion de zonas de corrosion en alta temperatura. Los resultados encontrados hasta el momento muestran una zona critica en el diseno Babcock Hitachi, especificamente en el recalentador de alta temperatura en la zona cercana al cabezal de salida. En el diseno normalizado CE (Mitsubishi) de 300 MW y CE (Canada) de 300 MW, los resultados encontrados en anos recientes muestran poca disminucion de espesor, por lo que se considera una buena operacion de estos generadores de vapor.

  5. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  6. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  7. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  8. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  9. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  10. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  11. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  12. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  13. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  14. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  15. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  16. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  17. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  18. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  19. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  20. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  1. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  2. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  3. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  4. Steam generators in PWR's

    International Nuclear Information System (INIS)

    Michel, R.

    1974-01-01

    The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

  5. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  6. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.; Stipan, L.

    1992-03-01

    A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

  7. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  8. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  9. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  10. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  11. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  12. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  13. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  14. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  15. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  16. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  17. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  18. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  19. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  20. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  1. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  2. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  3. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  4. Steam generator auxiliary systems

    International Nuclear Information System (INIS)

    Heinz, A.

    1982-01-01

    The author deals with damage and defect types obtaining in auxiliary systems of power plants. These concern water/steam auxiliary systems (feed-water tank, injection-control valves, slide valves) and air/fluegas auxiliary systems (blowers, air preheaters, etc.). Operating errors and associated damage are not dealt with; by contrast, weak spots are pointed out which result from planning and design. Damage types and events are collected in statistics in order to facilitate damage evaluation for arriving at improved design solutions. (HAG) [de

  5. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  6. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  7. Detection of the high vibration origin in the body of an electrical generator driven by steam turbine applying diagnostic techniques; Deteccion del origen de alta vibracion en el cuerpo de un generador electrico accionado por turbinas de vapor aplicando tecnicas de diagnostico

    Energy Technology Data Exchange (ETDEWEB)

    Martinez Bravo, Fernando (Mexico)

    2007-11-15

    One of the problems that electric generators present is the high vibration due to causes that can go from simple mechanical unbalance, misalignment, mechanical relaxation, resonance or some other interaction that can influence in the system. In this document is presented the vibration analysis of an electric generator with a capacity of 350 MW, driven by a steam turbine composed of three stages (high pressure, intermediate pressure and low pressure) connected to the electric generator through a rigid connection. [Spanish] Uno de los problemas que se presentan en los generadores electricos es la alta vibracion debida a causas que pueden ir desde un simple desbalance mecanico, desalineamiento, aflojamiento mecanico, resonancia o alguna otra interaccion que pueda influir en el sistema. Se presenta en este documento el analisis de vibracion de un generador electrico con una capacidad de 350 MW, impulsado por una turbina de vapor compuesta de tres etapas (alta presion, presion intermedia y baja presion) acopladas al generador electrico a traves de un acoplamiento rigido.

  8. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  9. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  10. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  11. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  12. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  13. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  14. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  15. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  16. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  17. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  18. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  19. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  20. Strategic management of steam generators

    International Nuclear Information System (INIS)

    Hernalsteen, P.; Berthe, J.

    1991-01-01

    This paper addresses the general approach followed in Belgium for managing any kind of generic defect affecting a Steam Generator tubebundle. This involves the successive steps of: problem detection, dedicated sample monitoring, implementation of preventive methods, development of specific plugging criteria, dedicated 100% inspection, implementation of repair methods, adjusted sample monitoring and repair versus replacement strategy. These steps are illustrated by the particular case of Primary Water Stress Corrosion Cracking in tube roll transitions, which is presently the main problem for two Belgian units Doele-3 and Tihange-2. (author)

  1. Steam generator for nuclear reactors

    International Nuclear Information System (INIS)

    Byerley, W.M.; Bennett, R.R.

    1978-01-01

    In the steam generator, the primary medium is led through a U-shaped tube bundle heating up a secondary medium (feedwater) which flows around the tube bundle via a preheating chamber. In order to optimize heat transfer inside the preheating chamber, the feedwater is separated into a counterflow and a parallel flow with regard to the primary medium by means of partitioning walls and deflectors. The ratio is 70/30%. This way, boiling in the preheater is avoided, i.e. the high LMTD (logaritmic mean temperature difference) is fully utilized. (DG) [de

  2. Steam generator tubing NDE performance

    International Nuclear Information System (INIS)

    Henry, G.; Welty, C.S. Jr.

    1997-01-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

  3. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  4. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  5. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  6. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  7. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  8. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  9. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  10. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  11. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  12. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  13. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  14. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  15. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  16. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  17. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  18. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  19. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  20. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  1. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  2. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  3. Cheaper power generation from surplus steam generating capacities

    International Nuclear Information System (INIS)

    Gupta, K.

    1996-01-01

    Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

  4. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  5. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  6. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  7. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  8. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  9. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  10. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  11. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  12. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  13. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  14. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  15. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  16. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  17. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  18. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  19. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  20. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  1. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  2. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  3. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  4. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  5. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  6. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  7. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  8. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  9. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  10. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  11. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  12. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  13. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  14. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  15. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  16. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  17. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  18. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  19. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  20. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    Maruska, C.C.

    2002-01-01

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  1. Surry steam generator - examination and evaluation

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.; Ferris, R.H.

    1985-10-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper. 13 figs

  2. Surry steam generator - examination and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clark, R A; Doctor, P G; Ferris, R H

    1987-01-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper.

  3. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  4. Operating conditions of steam generators for LMFBR's

    International Nuclear Information System (INIS)

    Ratzel, W.

    1975-01-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  5. Operating conditions of steam generators for LMFBR's

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, W

    1975-07-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  6. Open channel steam generator feedwater system

    International Nuclear Information System (INIS)

    Kim, R.F.; Min-Hsiung Hu.

    1985-01-01

    A steam generator which utilizes a primary fluid to vaporize a secondary fluid is provided with an open flow channel and elevated discharge nozzle for the introduction of secondary fluid. The discharge nozzle is positioned above a portion of the inlet line such that the secondary fluid passes through a vertical section of inlet line prior to its discharge into the open channel. (author)

  7. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  8. KNK steam generator leakage, evaluations and improvements

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K; Ratzel, W

    1975-07-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  9. Method for servicing a steam generator

    International Nuclear Information System (INIS)

    Cooper, J.W. Jr.; Castner, R.P.

    1982-01-01

    The servicing of a steam generator is made easier by mapping the tubesheet with a remotely controlled probe to locate precisely each hole in the sheet. The locations are stored and used to maneuver various tools into position to perform operations on each tube hole

  10. Thermohydraulic verification during THTR steam generator commissioning

    International Nuclear Information System (INIS)

    Henry, C.; Elter, C.

    1988-01-01

    In one of the six THTR 300 steam generators thermocouples are installed inside the heat transfer tube bundles for measuring the gas and steam temperatures. Fluid temperature distribution measurements along and across the helix bundle have been recorded in its first months of operation over a load range of 40% up to 100% for steady state and transient conditions. Using these measurements as well as the rest of the operating instrumentation. the computer programs for the design of heat exchanger heat transfer areas are verified. The temperature measurements for steady state conditions are compared with predictions obtained in the design stage. In these codes. the heat transferred from the outside helium gas to the water/steam inside the tubes is determined in discrete steps along the heating surface by one- and two-phase heat transfer correlations. The degree of conformity between prediction and measurement is discussed and compared with more recent correlations. (author)

  11. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  12. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  13. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  14. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  15. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  16. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  17. Steam generation from solar energy

    International Nuclear Information System (INIS)

    Gozzi, M.

    2001-01-01

    The vapor for thermoelectric use is one of the most promoted methods for electric power generation from solar energy. The new plants are becoming more and more safe, and anyway in some cases the natural gas makes easy the production of electricity [it

  18. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  19. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  20. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  1. Steam Generator Group Project. Annual report, 1982

    International Nuclear Information System (INIS)

    Clark, R.A.; Lewis, M.

    1984-02-01

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided

  2. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  3. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  4. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  5. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  6. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  7. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  8. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  9. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)

  10. The steam generator programme of PISC III

    International Nuclear Information System (INIS)

    Birac, C.; Herkenrath, H.

    1990-12-01

    The PISC III Actions are intended to extend the results and methodologies of the previous PISC excercises, i.e. the validation of the capabilities of the various examination techniques when used on real defects in real components under real conditions of inspection. Being aware of the important safety role that steam generator tubes play as barrier between primary and secondary cooling system and of the industrial problems that the degradation of these tubes can create, the PISC III Management Board agreed to include in the PISC III Programme a special Action on Steam Generator Tubes Testing (SGT). It was decided to organize the programme in three phases, including Round Robin Tests (RRT): - capability tests on loose tubes, - capability tests on transportable mock-ups, - reliability tests on fixed mock-ups including some interesting SURRY tubes

  11. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J [VTT Energy, Espoo (Finland); Palsinajaervi, C; Porkholm, K [IVO International Ltd, Vantaa (Finland)

    1996-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  12. Acoustic leak detection of LMFBR steam generator

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo

    1993-01-01

    The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

  13. Update of operations with Westinghouse steam generators

    International Nuclear Information System (INIS)

    Malinowski, D.D.; Fletcher, W.D.

    1978-01-01

    Westinghouse commercial steam generators in operation now number 112, of which 98 are tubed with Inconel 600, the remainder with stainless steel. The implementation of all volatile treatment (AVT) was reported. It was noted that several plants had exhibited some tube corrosion during their initial periods using AVT; this observation indicated that the transition from phosphate chemistry control to AVT may have been subject to certain residual effects due to incomplete removal of phosphated deposits. As inspection results from steam generators operated on AVT became more generally available with the passage of time, a pattern of results emerged that seemed to correlate with the operating experience with phosphate chemistry control. Specifically, all the plants that experienced corrosion problems had from 1 to 8 yr of operational history using phosphates, while those with less than a year's experience using phosphates tended to be less affected by corrosion problems

  14. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Perez, Ric

    1998-01-01

    The most recent advances in pressurized water reactor steam generator service technology are discussed in this article. Focus is on new developments in robotics, including the Remotely Operated Service Arm (ROSA III); repair and maintenance services on the SG secondary side; and the newest advances in SG inspection. These products and services save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  15. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Nair, B. R.; Bastin, J. J.

    1997-01-01

    This paper will discuss the most recent and innovative advances in the areas of pressurized water reactor (PWR) steam generator service technology. The paper will include detail of new products such as the Remotely Operated Service Arm (ROSA-III), laser welded sleeving, and laser welded Direct Tube Repair (DTR) - products and services that save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  16. Materials engineering issues, LMFBR steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Challenger, K.D.; Day, R.A.; Dutina, D.; Ring, P.J.

    1976-01-01

    Selection of 2-1/4 Cr-1 Mo as the reference construction material for LMFBR steam generators assumed a balance between its known intrinsic properties and our ability to accommodate certain of its deficiencies through design allowance. A comprehensive development program was undertaken to define base data needed, confirm assumptions made relative to desired performance, minimize defects by optimization of melting, fabrication and heat treatment processes, and prepare specifications for purchasing reactor components

  17. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  18. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  19. Data analysis for steam generator tubing samples

    International Nuclear Information System (INIS)

    Dodd, C.V.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

  20. Integrity Analysis of Damaged Steam Generator Tubes

    International Nuclear Information System (INIS)

    Stanic, D.

    1998-01-01

    Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

  1. Operating experience of steam generator test facility

    International Nuclear Information System (INIS)

    Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

    2006-01-01

    Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

  2. Materials performance in operating PWR steam generators

    International Nuclear Information System (INIS)

    Weeks, J.R.

    1975-01-01

    The Inconel-600 tubing in operating PWR steam generators has developed leaks due to intergranular stress corrosion cracking or a general wastage attack, originating from the secondary side of the tubing. Corrosion has been limited to those areas of the steam generators where limited coolant circulation and high heat flux have caused impurities to concentrate. Wastage or pitting attack has always been associated with local concentration of sodium hydrogen phosphates, whereas stress corrosion has been associated with local concentration of sodium or potassium hydroxides. The only instance of stress corrosion originating from the primary side occurred on cold-worked tubing when hydrogen was not added to getter oxygen, and LiOH was not added to raise the pH of the primary coolant. All PWR manufacturers are now recommending that the phosphate treatment of the secondary coolant be abandoned in favor of an all-volatile treatment. Experience in operating plants has shown, however, that removal of phosphate-rich sludge deposits is difficult, and that further wastage and/or intergranular stress corrosion may develop; the residual sodium phosphates gradually convert by reaction with corrosion product hydroxides to sodium hydroxide, which remains concentrated in the limited flow areas. Improvements in circulation patterns have been achieved by inserting flow baffles in some PWR steam generators. Inservice monitoring by eddy current techniques is useful for detecting corrosion-induced defects in the tubing, but irreproducibility in field examinations can lead to uncertainties interpreting the results. (U.S.)

  3. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  4. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  5. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  6. Tube sheet design for PFBR steam generator

    International Nuclear Information System (INIS)

    Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

    1991-01-01

    Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

  7. Steam generator of FBR type reactor

    International Nuclear Information System (INIS)

    Hashiguchi, Ko.

    1992-01-01

    Liquid metal (for example, mercury) which is scarcely reactive with metal sodium is contained and cover gases which are scarcely reactive with the liquid metal are filled in a steam generator of an FBR type reactor and it is closed. The heat of primary sodium is transferred to the liquid metal, which is not reactive with sodium, in a primary thermal conduction portion. Since the temperature of the primary thermal conduction portion is high, the density is extremely low. On the other hand, since a second thermal conduction portion is kept at a single phase and the temperature is lower compared with that of the first thermal conduction portion, the density is kept high. since the density difference and gas jetting speed generate a great circulating force to liquid metal passing the opening of a partition plate, heat can be conducted on the side of water without disposing pumps. The steam concentration in the liquid metal is low being in a single phase of steams, corrosion caused from the outside of pipes of the primary thermal conduction pipe is scarcely promoted. Even if sodium leaks should be caused, since the sodium concentration in the liquid metal is extremely low and the reactivity is low, the temperature of the liquid metal is not elevated. (N.H.)

  8. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  9. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  10. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  11. Analysis of fast reactor steam generator performance

    International Nuclear Information System (INIS)

    Hulme, G.; Curzon, A.F.

    1992-01-01

    A computer model for the prediction of flow and temperature fields within a fast reactor steam generator unit is described. The model combines a commercially available computational fluid dynamics (CFD) solver (PHOENICS) with a steam-tube calculation and provides solutions for the fully coupled flow and temperature fields on both the shell side and the tube side. The model includes the inlet and outlet headers and the bottom end stagnant zone. It also accounts for the effects of support grids and edge-gaps. Two and three dimensional and transient calculations have been performed for both straight tube and J-tube units. Examples of the application of the model are presented. (7 figures) (Author)

  12. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1987-01-01

    This patent describes a steam generator for a nuclear power plant comprising a shell, a plurality of tubes having a U-shaped configuration arranged in successive columns within the shell. The tubes are adapted to heat feedwater flowing around the outside of the tubes by the flow of hot reactor coolant within the tubes, and antivibration bars any vibrations of the tubes as a result of steam between the columns of tubes. The improvement described here comprises means for varying the thickness of the antivibration bars to fit substantially the actual space between the columns of tubes comprising first and second bars, with at least one bar being movable, and with at least one mating inclined surface between the first and second bars

  13. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  14. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  15. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  16. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  17. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  18. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  19. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  20. Steam generator for PWR type reactor

    International Nuclear Information System (INIS)

    Baba, Iwao; Hiyama, Nobuyuki.

    1994-01-01

    A steam generator of the present invention comprises a primary coolant chamber having primary coolants circulating therein, a secondary coolants chamber having secondary coolants and steams circulating therein, which are isolated from each other by a partition wall, and heat pipes disposed being passed through the partition wall. The heat pipes are disposed having an evaporation portion in the primary coolants chamber, a condensation portion in the secondary coolants chamber, and an intermediate heat insulating portion in the partition wall. Since the primary coolants containing radioactivity and the secondary coolants not containing radioactivity does not transfer heat directly by a heat transfer wall, a leakage accident of radioactivity to the secondary coolants can be prevented. Moreover, since the heat pipes are used, a great amount of heat can be transferred by a slight temperature difference by using steams of the heat transfer medium itself, latent heat due to coagulation, and capillary phenomenon. Since neither transferring power nor pumps are required, heat of the primary coolants can effectively be transferred to the secondary coolants. (N.H.)

  1. Steam generator replacement from ALARA aspects

    International Nuclear Information System (INIS)

    Terry, I.; Breznik, B.

    2003-01-01

    This paper is going to consider radiological related parameters important for steam generator replacement (SGR) implementation. These parameters are identified as ALARA related parameters, owner-contractor relationship, planning, health physics with logistic services, and time required for the replacement. ALARA related parameters such as source or initial dose rate and plant system configuration define the initial conditions for the planning. There is room to optimise work planning. managerial procedures and also the staff during the implementation phase. The overview of these general considerations is based on the following background: using internationally available data and the experience of one of the vendors, i.e. Siemens-Framatome, and management experience of SG replacement which took place at Krsko NPP in the spring of 2000. Generally plant decisions on maintenance or repair procedures under radiation conditions take into account ALARA considerations. But in the main it is difficult to adjudge the results of an ALARA study, usually in the form of a collective dose estimate, because a comparison standard is missing. That is, very often the planned work is of a one-off nature so comparisons are not possible or the scopes are not the same. In such a case the collective doses for other types of work are looked at and a qualitative evaluation is made. In the case of steam generator replacement this is not the case. Over years of steam generator replacements world-wide a standard has been developed gradually. The first part of the following displays an overview of SGR and sets the Krsko SGR in perspective by applying dose analysis. The second part concentrates on the Krsko SGR itself and its ALARA aspects. (authors)

  2. Fatigue cracking on a steam generator tube

    International Nuclear Information System (INIS)

    Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

    2015-01-01

    A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

  3. Steam generator replacement project in 2000

    International Nuclear Information System (INIS)

    Cerjak, J.; Holz, R.; Haus, J.; Gloaguen, C.

    1999-01-01

    NE Krsko has awarded the contract for the Steam Generator Replacement Project, which is one of the modernization projects in Krsko, to the Consortium of Siemens / Framatome in February 1998. This paper deals with the various aspects of the project: scope planning, engineering, preparation of modification packages for licensing, management, major techniques used, etc., showing also the status of the activities for the project which are scheduled to be performed in April through June 2000. The project is being performed on a turnkey basis, that means the Consortium is performing all engineering, preparation of the modification packages and site activities; NE Krsko is dealing with the licensing of the project.(author)

  4. Steam generator of the forced circulation type

    International Nuclear Information System (INIS)

    Forestier, Jean; Leblanc, Bernard; Monteil, Marcel; Monteil, Pierre

    1977-01-01

    The steam generator described is of the forced circulation single passage type comprising an outer casing including a vertical generally cylindrical side ring, an internal skirt coaxial with the outer casing, the bottom of this skirt having a free edge separated from a bottom end closing the outer casing, a central tube plate extending horizontally near a top end, in opposition to the bottom end, a peripheral tube plate, parallel to the central plate and located in the annular space under this central plate, a bundle of J shaped tubes [fr

  5. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  6. Hideout in steam generator tube deposits

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

    1998-05-01

    Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

  7. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

    2001-01-01

    Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

  8. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  9. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  10. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  11. Repair technology for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

  12. Repair technology for steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

  13. Method for steam generator water level measurement

    International Nuclear Information System (INIS)

    Srinivasan, J.S.

    1991-01-01

    This paper describes a nuclear power plant, a method of controlling the steam generator water level, wherein the steam generator has an upper level tap corresponding to an upper level, a lower level, a riser positioned between the lower and upper taps, and level sensor means for indicating water level between a first range limit and a second range limit, the sensor means being connected to at least the lower tap. It comprises: calculating a measure of velocity head at about the lower level tap; calculating a measure of full water level as the upper level less the measure of velocity head; calibrating the level sensor means to provide an output at the first limit corresponding to an input thereto representative of the measure of full level; calculating a high level setpoint equal to the level of the riser less a bias amount which is a function of the position of the riser relative to the span between the taps; and controlling the water level when the sensor means indicates that the high level setpoint has been reached

  14. Heysham II/Torness AGR steam generator

    International Nuclear Information System (INIS)

    Charcharos, A.N.; Wood, M.B.; Glasgow, J.R.

    1988-01-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  15. Heysham II/Torness AGR steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Charcharos, A N [National Nuclear Corporation Ltd., Knutsford (United Kingdom); Wood, M B; Glasgow, J R [NEI Power Projects Ltd., Gateshead (United Kingdom)

    1988-07-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  16. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  17. Degradation monitoring in IRIS steam generators

    International Nuclear Information System (INIS)

    Alpay, B.; Holloway, J. P.; Lee, J. C.

    2007-01-01

    We present a degradation monitoring technique based on unscented Kalman filtering (UKF), which uses a nonlinear system model without linearization to estimate the status of the component/state variables. To test the applicability of the methodology, the fouling of tubes is chosen among various degradation mechanisms for the IRIS (International Reactor Innovative and Secure) steam generators (SGs). The degradation monitoring algorithm diagnoses the tube fouling and estimates the thickness of the crud deposited on the secondary side of the SG along with the increase in the pressure drop triggered by fouling. A stand-alone SG model developed with the RELAP5 code was used to simulate the transient behavior of the SG and drive an UKF state estimate. By using the secondary side outlet temperature as the measurement and the nodal pressures along the secondary side as states, UKF generated accurate estimates of the crud layer thicknesses for different crud formations. (authors)

  18. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

  19. Future development LMFBR-steam generators SNR2

    International Nuclear Information System (INIS)

    Essebaggers, J.; Pors, J.G.

    1975-01-01

    The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

  20. The Creys Malville FBR Super Phenix steam generators

    International Nuclear Information System (INIS)

    Baque, P.; Zuber, T.; Saur, J.M.; Cambillard, E.

    1980-08-01

    After briefly recalling the French experience on sodium steam generators, the authors describe the design concepts of the Superphenix units and give their main characteristics. A short summary of the realized R and D program precedes the description of the four 750-MWt steam generators, the fabrication of which is in progress by Creusot-Loire at Chalon sur Saone (France). The studies started for the next French fast breeder reactors and their steam generators are mentioned

  1. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  2. Thermal hydraulic studies in steam generator test facility

    International Nuclear Information System (INIS)

    Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

    2005-01-01

    Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

  3. Vapor generator steam drum spray heat

    International Nuclear Information System (INIS)

    Fasnacht, F.A. Jr.

    1978-01-01

    A typical embodiment of the invention provides a combination feedwater and cooldown water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure

  4. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  5. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  6. Status of steam generator tubing integrity at Jaslovske Bohunice NPP

    International Nuclear Information System (INIS)

    Cepcek, S.

    1997-01-01

    Steam generator represents one of the most important component of nuclear power plants. Especially, loss of tubing integrity of steam generators can lead to the primary coolant leak to secondary circuit and in worse cases to the unit shut down or to the PTS events occurrence. Therefore, to ensure the steam generator tubing integrity and the current knowledge about tube degradation propagation and development is of the highest importance. In this paper the present status of steam generator tubing integrity in operated NPP in Slovak Republic is presented

  7. Steam generator operating experience update, 1982-1983

    International Nuclear Information System (INIS)

    Frank, L.

    1984-06-01

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

  8. Condensate polisher application for PWR steam generator corrosion control

    International Nuclear Information System (INIS)

    Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

    1981-01-01

    The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

  9. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  10. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  11. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  12. Radioactivity transport following steam generator tube rupture

    International Nuclear Information System (INIS)

    Hopenfeld, J.

    1985-03-01

    A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in PWR's shows that certain experimental data are needed for reliable off-site dose predictions. This article defines five parameters which are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjunction with CITADEL or they can be inserted in the appropriate equations which then conveniently can be programmed as a subroutine in thermal-hydraulic system codes. A joint Westinghouse, Electric Power Research Institute and Nuclear Regulatory Commission Program aimed at obtaining the five parameters empirically is described

  13. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  14. Welding for the CRBRP steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Ring, P.J.; Durand, R.E.; Wright, E.A.

    1979-01-01

    The rationale for selecting weld design, welding procedures and inspection methods was based upon the desire to obtain the highest reliability welds for the CRBRP steam generators. To assure the highest weld reliability, heavy emphasis was placed on the control of material cleanliness and composition substantially exceeding the requirements of the ASME Code for 2-1/4Cr--1Mo. The high tube/tubesheet weld quality was achieved through close material control, an extensive weld development program and the selection of high reliability welding equipment. Shell and nozzle weld fabrication using TIG, MIG, and submerged arc procedures are also being controlled through precise specifications, including preheat and postheat programs, together with radiography and ultrasonic inspection to ascertain the weld quality desired. Details of the tube/tubesheet welding and shell welding are described and results from the weld testing program are discussed

  15. Condensation induced water hammer in steam generators

    International Nuclear Information System (INIS)

    Jones, O.C. Jr.; Saha, P.; Wu, B.J.C.; Ginsberg, T.

    1979-06-01

    The case of condensation induced water hammer in nuclear steam generators is summarized, including both feed ring-type and economizer-type geometries. A slug impact model is described and used to demonstrate the parametric dependence of the impact pressures on heat transfer rates, initial pressures, and relative initial slug and void lengths. The results of the parametric study are related also to the economizer geometry and a suggested alternative model is presented. The importance of concerns regarding attenuation of shocks in two-phase media is delineated, and a simple experiment is described which was used to determine negligible attenuation within the accuracy of the experiment for void fractions up to over 30% in bubbly and slug flows

  16. Improved servicing equipment for steam generators

    International Nuclear Information System (INIS)

    Hedtke, James C.

    1998-01-01

    To help keep personnel exposure as low as reasonably achievable and reduce critical path outage time, most nuclear plants of PWR design in the USA are now using improved equipment to service their steam generators (SGs) during outages. Because of the success of this equipment in the USA, two Belgian plants and one English plant have purchased this equipment, and other nuclear plants in Europe are also considering procurement. The improved SG servicing equipment discussed in this paper discusses consists of nozzle dams, segmented multi-stud tensioner, primary manway cover handling tool set, shield door and fastener cleaner. This equipment is specifically designed for the individual plant application and can also be specified for replacement SG projects. All of the equipment can be used without modification of the existing SGs. (author)

  17. Steam generator issues in the United States

    International Nuclear Information System (INIS)

    Strosnider, J.R.

    1997-01-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis

  18. Flaw analysis in steam generator tube

    International Nuclear Information System (INIS)

    Hutin, J.P.; Billon, F.

    1985-08-01

    Operating more than 30 PWR units, Electricite de France has to face several steam generator tube problems. One of the most serious difficulties is the stress corrosion cracking due to primary fluid, just above the tube sheet, in the roll transition region. With regard to availability it is, of course, a major concern; with regard to safety, the point is that tube rupture should be preceded by a significant primary-to-secondary leak during normal operation so that the reactor should be shut down before failure occurs. The demonstration of this assessment asks for experimental and analytical evidences. In 1981, Elecricite de France started a comprehensive program on that subject. A general description of this program and the main results are to be presented during the SMIRT-8 Conference. The purpose of the present paper is to develop in greater detail the analytical part of the work

  19. Development of advanced PWR steam generator

    International Nuclear Information System (INIS)

    Saito, Itaru; Nakamura, Tomomichi

    1999-01-01

    In response to the increased power of the advanced PWR, it is necessary to develop a steam generator (SG) which has a large capacity with high performance and high reliability as well as being economical to produce. In this paper, the development of the design of a new SG for the advanced PWRs is described and compared with the design of a conventional SG. Moreover, an outline of a seismic verification test for the U-bend tube bundle which includes advanced anti-vibration bars (AVB) which are very important is described. As a result, it was verified that the bundle has sufficient strength and a relatively high attenuation to seismic loads. These results will be reflected in the detailed design of advanced AVBs. (author)

  20. Wastage of Steam Generator Tubes by Sodium-Water Reaction

    International Nuclear Information System (INIS)

    Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

    2010-01-01

    The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

  1. Chooz-A Steam Generators Characterization

    International Nuclear Information System (INIS)

    Aitammar, Laurie

    2016-01-01

    EDF nuclear waste management requires a deep understanding of characterization, classification and waste sorting operations. In fact, French nuclear waste management defines several classes with specific management, treatment and storage facilities. Based on particular criteria, the more the radiological risk of the nuclear waste is important, the more its management will be complex and expensive. During the dismantling of the first French pressurized reactor Chooz-A, decontamination of the primary water circuits (not including the reactor vessel), the steam generators and the pressurizer have been carried out in order to reduce their activity levels. Thanks to these decontamination operations, and a specific characterization methodology, EDF was able to Re-classify the 4 steam generators and store them in one piece at the ANDRA Very Low Level Activity disposal facilities instead of the Low and Intermediate Level activity one. This re-classification allowed EDF to avoid important cutting and packaging processes. To characterize and declare Chooz-A SG activity, EDF-CIDEN used a methodology defined by the French institute of atomic energy, CEA. The method is based on external gamma spectrometry measurements performed with NaI collimated detectors, associated with MERCURAD simulations providing the transfer functions for the detectors and activity sources. Internal measurements are carried out with a CZT (CdZnTe) probe inside the SG tubes to refine the 3D model. In fact, the primary side represents the main source of activity, and understanding its contamination distribution is important to reduce the model and calculation uncertainties. Measurements eventually provided SG 60 Co global activity, from which the activities of other radionuclides of the spectrum were determined using scaling factors. The final activity declaration takes into account the standard deviation of the measurements in order to cover the uncertainties of the methodology. Thereby, the declaration

  2. Comparison of steam generator methods in PISC

    International Nuclear Information System (INIS)

    Lahdenperae, K.; Kankare, M.

    1996-01-01

    The main objective of the study (PISC III, action 5) was the experimental evaluation of the performance of methods used in in-service inspection of steam generator tubes used in nuclear power plants. The study was organized by the Joint Research Center of the European Community (JRC). The round robin test with blind boxes started in 1991. During the study training boxes and blind boxes were circulated in 29 laboratories in Europe, Japan and the USA. The boxes contained steam generator tubes with artificial and natural (chemically induced) flaws. The material was inconell. The blind boxes contained 66 tubes and 95 flaws. All flaws were introduced into different discontinuities, under support plates, above the tube sheet and into U-bends. The flaws included volumetric flaws (wastage, pitting, wear), axial and circumferential notches and chemically induced SCC cracks and IGA. After the round robin test the reference laboratory performed the destructive examination of reported flaws. The flaw detection probability (FDP) for all flaws and for teams inspecting all tubes was 60-85%. The detection of flaws deeper than 40% of the wall thickness was good. Flaws with a depth of less than 20% were not detected. When all flaws were considered, depth sizing was found to have a wide dispersion. Similarly, measured lengths did not as a rule correlate with true lengths. The classification of flaws in cracks and of volumetric flaws was not very successful, the correct classification probability being only about 70%. Evaluation of the flaws showed some shortcomings. The correct rejection probability was at best 83% for teams inspecting all boxes. (3 refs.)

  3. Modeling and Simulation of U-tube Steam Generator

    Science.gov (United States)

    Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

    2018-03-01

    The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

  4. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V.I.; Melikhov, O.I.; Nigmatulin, B.I. [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1995-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  5. Influence of recycling ratio on steam generator thermal recycling

    International Nuclear Information System (INIS)

    Bassel, W.S.; Rodrigues, V.G.

    1989-01-01

    A mathematical model was developed to simulate thermal performance of steam generator. The simulation was done with 3 control volumes. The coupled non-linear algebric equations, where the heat transfer was calculated with logarithmic meam temperature difference, was solved by iterative method. The developed model is suitable for calculation the parameters which effect the performance of steam generator. (author) [pt

  6. Modelling of a Coil Steam Generator for CSP applications

    DEFF Research Database (Denmark)

    Pelagotti, Leonardo; Sørensen, Kim; Condra, Thomas Joseph

    2014-01-01

    The project investigates a new design for a CSP plant steam generation system, the Coil Steam Generator (CSG). This system allows faster start-ups and therefore higher daily energy production from the Sun. An analytical thermodynamic simulation model of the evaporator and a mechanical analysis...

  7. Materials choices for the advanced LWR steam generators

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

    1987-01-01

    Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

  8. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V I; Melikhov, O I; Nigmatulin, B I [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1996-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  9. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  10. Chemical cleaning an essential part of steam generator asset management

    International Nuclear Information System (INIS)

    Amman, Franz

    2008-01-01

    Chemical Cleaning an essential part of Steam Generator asset management accumulation of deposits is intrinsic for the operation of Steam Generators in PWRs. Such depositions often lead to reduction of thermal performance, loss of component integrity and, in some cases to power restrictions. Accordingly removal of such deposits is an essential part of the asset management of the Steam Generators in a Nuclear Power Plant. Every plant has its individual condition, history and constraints which need to be considered when planning and performing a chemical cleaning. Typical points are: - Sludge load amount and constitution of the deposits - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment Depending on this points the strategy for chemical cleaning shall be evolved. the range of treatment starts with very soft cleanings with a removal of approx 100 kg per steam generator and goes to a full scale cleaning which can remove up to several thousand kilograms of deposits from a steam generator. Depending on the goal to be achieved and the steam generator present an adequate cleaning method shall be selected. This requires flexible and 'customisable' cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is an essential factor for an optimized asset management of the steam generator in a nuclear power plant

  11. Dynamic analysis of CHASNUPP steam generator structure during shipping

    International Nuclear Information System (INIS)

    Han Liangbi; Xu Jinkang; Zhou Meiwu; He Yinbiao

    1998-07-01

    The dynamic analysis of CHASNUPP steam generator during shipping is described, including the simplified mathematical model, acceleration power spectrum of ocean wave induced random vibration, the dynamic analysis of steam generator structure under random loading, the applied computer code and calculated results

  12. Reconstruction of steam generators super emergency feadwater supply system (SHNC) and steam dump stations to the atmosphere system PSA

    International Nuclear Information System (INIS)

    Kuzma, J.

    2001-01-01

    Steam Generators Super Emergency Feadwater Supply System (SHNC) and Steam Dump Stations to the Atmosphere System (PSA) are two systems which cooperate to remove residual heat from reactor core after seismic event. SHNC assure feeding of the secondary site of steam generator (Feed) where after heat removal.from primary loops, is relieved to the atmosphere by PSA (Bleed) in form of steam. (author)

  13. Steam generators under construction for the SNR-300 power plant

    Energy Technology Data Exchange (ETDEWEB)

    Essebaggers, J

    1975-07-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  14. Steam generators under construction for the SNR-300 power plant

    International Nuclear Information System (INIS)

    Essebaggers, J.

    1975-01-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  15. Digital simulation for nuclear once-through steam generators

    International Nuclear Information System (INIS)

    Chen, A.T.

    1976-01-01

    Mathematical models for calculating the dynamic response of the Oconee type once through steam generator (OTSG) and the integral economizer once through steam generator (IEOTSG) was developed and presented in this dissertation. Linear and nonlinear models of both steam generator types were formulated using the state variable, lumped parameter approach. Transient and frequency responses of system parameters were calculated for various perturbations from both the primary coolant side and the secondary side. Transients of key parameters, including primary outlet temperature, superheated steam outlet temperature, boiling length/subcooled length and steam pressure, were generated, compared and discussed for both steam generator types. Frequency responses of delta P/sub s//deltaT/sub pin/ of the linear OTSG model were validated by using the dynamic testing results obtained at the Oconee I nuclear power station. A sensitivity analysis in both the time and the frequency domains was performed. It was concluded that the mathematical and computer models developed in this dissertation for both the OTSG and the IEOTSG are suitable for overall plant performance evaluation and steam generator related component/system design analysis for nuclear plants using either type of steam generator

  16. Equipment transporter for nuclear steam generator

    International Nuclear Information System (INIS)

    Hayes, L.R.

    1987-01-01

    A transporter is described for use in a steam generator of a nuclear power installation. The generator is essentially a heat exchanger having a vertically extended shell. Across the lower portion extends a horizontal tube sheet having an upper surface which supports a bundle of vertically extending tubes forming a limited annular space with the inside of the shell wall and the upper surface. An opening of limited dimensions through the shell wall gains manual access to the limited annular space. The transporter has means for locating and removing solid debris from the upper surface of the tube sheet in the annular space and has a means for assembly and disassembly of the transporter so that it may be manually passed through the shell opening to and from a position on the upper surface of the tube sheet in the annular space. The transporter includes: a body; at least three wheels mounted on the body for engaging the upper surface of the tube sheet; a first motor mounted on the body drivingly connected to the wheels for moving the transporter along the upper surface of the tube sheet in the annular space; a remotely operated means on the body for locating solid debris on the upper surface of the tube sheet; and means for securing and removing solid debris on the upper surface of the tube sheet located by the means for locating

  17. LPGC, Levelized Steam Electric Power Generator Cost

    International Nuclear Information System (INIS)

    Coen, J.J.; Delene, J.G.

    1994-01-01

    1 - Description of program or function: LPGC is a set of nine microcomputer programs for estimating power generation costs for large steam-electric power plants. These programs permit rapid evaluation using various sets of economic and technical ground rules. The levelized power generation costs calculated may be used to compare the relative economics of nuclear and coal-fired plants based on life-cycle costs. Cost calculations include capital investment cost, operation and maintenance cost, fuel cycle cost, decommissioning cost, and total levelized power generation cost. These programs can be used for quick analyses of power generation costs using alternative economic parameters, such as interest rate, escalation rate, inflation rate, plant lead times, capacity factor, fuel prices, etc. The two major types of electric generating plants considered are pressurized-water reactor (PWR) and pulverized coal-fired plants. Data are also provided for the Large Scale Prototype Breeder (LSPB) type liquid metal reactor. Costs for plant having either one or two units may be obtained. 2 - Method of solution: LPGC consists of nine individual menu-driven programs controlled by a driver program, MAINPWR. The individual programs are PLANTCAP, for calculating capital investment costs; NUCLOM, for determining operation and maintenance (O and M) costs for nuclear plants; COALOM, for computing O and M costs for coal-fired plants; NFUEL, for calculating levelized fuel costs for nuclear plants; COALCOST, for determining levelized fuel costs for coal-fired plants; FCRATE, for computing the fixed charge rate on the capital investment; LEVEL, for calculating levelized power generation costs; CAPITAL, for determining capitalized cost from overnight cost; and MASSGEN, for generating, deleting, or changing fuel cycle mass balance data for use with NFUEL. LPGC has three modes of operation. In the first, each individual code can be executed independently to determine one aspect of the total

  18. System for combustion of sunflower shells in industrial steam generators

    International Nuclear Information System (INIS)

    Todoriev, Kh.

    2000-01-01

    The paper presents an economically efficient solution for reconstruction of steam generators with steam production over 5 t/h using foregoing cyclone chamber for sunflower shells combustion. For average fuel caloricity 9 445 ccal/kg and sunflower shells caloricity between 3 485 and 3 750 ccal/kg, the petroleum saving is 68.78% for an average boiler efficiency 4.6 t/h steam

  19. THTR steam generator licensing experience as seen by the manufacturer

    International Nuclear Information System (INIS)

    Fricker, H.W.

    1981-01-01

    This paper describes the licensing procedures of the manufacture of the 300 MWe THTR steam generator. The following problems are discussed: operating data, design, materials used, manufacture and installation of the generator, and also quality control

  20. Response of the steam generator VVER 1000 to a steam line break

    International Nuclear Information System (INIS)

    Novotny, J.; Novotny, J. Jr.

    2003-01-01

    Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

  1. Computer codes for simulation of Angra 1 reactor steam generator

    International Nuclear Information System (INIS)

    Pinto, A.C.

    1978-01-01

    A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

  2. Mechanical design of a sodium heated steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.

    1975-01-01

    FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

  3. Clinch river breeder reactor plant steam generator water quality

    International Nuclear Information System (INIS)

    Van Hoesen, D.; Lowe, P.A.

    1975-01-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: 1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; 2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and 3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present

  4. Clinch river breeder reactor plant steam generator water quality

    Energy Technology Data Exchange (ETDEWEB)

    Van Hoesen, D; Lowe, P A

    1975-07-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: (1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; (2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and (3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present.

  5. Advanced boron soaking procedure for steam generators

    International Nuclear Information System (INIS)

    Ueno, T.; Tsuge, A.; Kawanishi, K.; Ochi, T.; Kadokami, E.

    1991-01-01

    An experimental study on boric acid penetration into tube to tube-support-plate crevices and Inter-Granular-Attack (hereinafter called 'IGA') cracks in crevices has been performed to obtain the optimum boric acid soaking procedure in operating steam generators with IGA. The penetration rate into the crevice is closely related to various parameters such as heat flux, crevice gap, and porosity of the sludge deposited in crevices. Two experimental crevice models were set up. One was of the packed crevice type; crevice gap is completely packed by sludge, and the other was of the open crevice type; crevice gap is not packed, but reduced by sludge. The porosity of the crevice varied from 100% open porosity to the highly sludge packed porosity of 10∼20%. The relation between heat flux and boric acid penetration rate of the packed crevice type was investigated. For the open crevice type, from the viewpoint that boric acid penetration into the dryout region produces no effects, tube wall superheat in the crevice was measured in order to obtain the dryout heat flux. And it was investigated the boron in IGA cracks using Ion Micro Analysis in order to confirm existence of an anticorrosive film in IGA propagation. The optimum reactor power for effective boric acid penetration onto the tube surface and into the IGA cracks within the tube to tube-support-plate crevice was found to be about a 5% and 30% power level, which are applicable to both the packed and open crevice type. (author)

  6. Optimum fuel allocation in parallel steam generator systems

    International Nuclear Information System (INIS)

    Bollettini, U.; Cangioli, E.; Cerri, G.; Rome Univ. 'La Sapienza'; Trento Univ.

    1991-01-01

    An optimization procedure was developed to allocate fuels into parallel steam generators. The procedure takes into account the level of performance deterioration connected with the loading history (fossil fuel allocation and maintenance) of each steam generator. The optimization objective function is the system hourly cost, overall steam demand being satisfied. Costs are due to fuel and electric power supply and to plant depreciation and maintenance as well. In order to easily updata the state of each steam generator, particular care was put in the general formulation of the steam production function by adopting a special efficiency-load curve description based on a deterioration scaling parameter. The influence of the characteristic time interval length on the optimum operation result is investigated. A special implementation of the method based on minimum cost paths is suggested

  7. A Receding Horizon Controller for the Steam Generator Water Level

    International Nuclear Information System (INIS)

    Na, Man Gyun; Lee, Yoon Joon

    2003-01-01

    In this work, the receding horizon control method was used to control the water level of nuclear steam generators and applied to two linear models and also a nonlinear model of steam generators. A receding horizon control method is to solve an optimization problem for finite future steps at current time and to implement the first optimal control input as the current control input. The procedure is then repeated at each subsequent instant. The dynamics of steam generators is very different according to power levels. The receding horizon controller is designed by using a reduced linear steam generator model fixed over a certain power range and applied to a Westinghouse-type (U-tube recirculating type) nuclear steam generator. The proposed controller designed at a fixed power level shows good performance for any other power level within this power range. The steam generator shows actually nonlinear characteristics. Therefore, the proposed algorithm is implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also shows good responses

  8. Steam generator tube rupture effects on a LOCA

    International Nuclear Information System (INIS)

    LaChance, J.L.

    1979-01-01

    A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

  9. Chemical cleaning - essential for optimal steam generator asset management

    International Nuclear Information System (INIS)

    Ammann, Franz

    2009-01-01

    Accumulation of deposits in Steam Generator is intrinsic during the operation of Pressurized Water Reactors. Such depositions lead to reduction of thermal performance, loss of component integrity and, in some cases, to power restrictions. Accordingly, removal of such deposits is an essential part of the asset management program of Steam Generators. Every plant has specific conditions, history and constraints which must be considered when planning and performing a chemical cleaning. Typical points are: -Constitution of the deposits or sludge - Sludge load - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment The strategy for chemical cleaning is developed from these points. The range of chemical cleaning treatments starts with very soft cleanings which can remove approximately 100kg per steam generator and ends with full scale, i.e., hard, cleanings which can remove several thousand kilograms of deposits from a steam generator. Dependent upon the desired goal for the operating plant and the steam generator material condition, the correct cleaning method can be selected. This requires flexible cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is a crucial factor for an optimized asset management program of steam generators in a nuclear power plant

  10. Babcock and Wilcox Canada steam generators past, present and future

    International Nuclear Information System (INIS)

    Smith, J.C.

    1998-01-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  11. Babcock and Wilcox Canada steam generators past, present and future

    Energy Technology Data Exchange (ETDEWEB)

    Smith, J.C. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

    1998-07-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  12. Study on steam separation in steam generators of a NPP with the WWER-440 reactors

    International Nuclear Information System (INIS)

    Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

    1977-01-01

    The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

  13. Sludge cleaning in the steam generators: sludge Lancing e IBL

    International Nuclear Information System (INIS)

    Montoro, E.; Gonzalez, S.; Calderon, N.

    2013-01-01

    IBERDROLA Engineering and Construction has echoed the need for plants to remove oxide deposits (sludge) located on the secondary side, on the bottom plate and into the tube bundle steam steam generators. Therefore, and with its partner SAVAC SRA has developed a specific system consisting of applying a capillary water at very high pressure applied directly to the location of these oxides. (Author)

  14. Small leak shutdown, location, and behavior in LMFBR steam generators

    International Nuclear Information System (INIS)

    Sandusky, D.W.

    1976-01-01

    The paper summarizes an experimental study of small leaks tested under LMFBR steam generator conditions. Defected tubes were exposed to flowing sodium and steam. The observed behavior of the defected tubes is reported along with test results of shutdown methods. Leak location methods were investigated. Methods were identified to open plugged defects for helium leak testing and detect plugged leaks by nondestructive testing

  15. The progress of test and study for steam dryer in vertical steam generator

    International Nuclear Information System (INIS)

    Ding Xunshen

    1993-01-01

    Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

  16. Coal fired steam generation for heavy oil recovery

    International Nuclear Information System (INIS)

    Firmin, K.

    1992-01-01

    In Alberta, some 21,000 m 3 /d of heavy oil and bitumen are produced by in-situ recovery methods involving steam injection. The steam generation requirement is met by standardized natural-gas-fired steam generators. While gas is in plentiful supply in Alberta and therefore competitively priced, significant gas price increases could occur in the future. A 1985 study investigating the alternatives to natural gas as a fuel for steam generation concluded that coal was the most economic alternative, as reserves of subbituminous coal are not only abundant in Alberta but also located relatively close to heavy oil and bitumen production areas. The environmental performance of coal is critical to its acceptance as an alternate fuel to natural gas, and proposed steam generator designs which could burn Alberta coal and control emissions satisfactorily are assessed. Considerations for ash removal, sulfur dioxide sorption, nitrogen oxides control, and particulate emission capture are also presented. A multi-stage slagging type of coal-fired combustor has been developed which is suitable for application with oilfield steam generators and is being commissioned for a demonstration project at the Cold Lake deposit. An economic study showed that the use of coal for steam generation in heavy oil in-situ projects in the Peace River and Cold Lake areas would be economic, compared to natural gas, at fuel price projections and design/cost premises for a project timing in the mid-1990s. 7 figs., 3 tabs

  17. Accident alarm equipment for steam generator, especially liquid sodium heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Jung, J.; Banovec, J.

    1982-01-01

    The alarm equipment consists of a system of sensors mounted onto the steam generator and its accessories. Each of the sensors is used for a different accident characteristic, such as the flow of sodium, the acoustic spectrum, the concentration of hydrogen in sodium. The system of sensors is connected to the common accident alarm system. The equipment will not issue the alarm signal if it receives a message from only one sensor, only when the message is confirmed from other sensors. This excludes false alarm. (M.D.)

  18. Three Mile Island Nuclear Station steam generator chemical cleaning

    International Nuclear Information System (INIS)

    Hansen, C.A.

    1992-01-01

    The Three Mile Island-1 steam generators were chemically cleaned in 1991 by the B and W Nuclear Service Co. (BWNS). This secondary side cleaning was accomplished through application of the EPRI/SGOG (Electric Power Research Institute - Steam Generator Owners Group) chemical cleaning iron removal process, followed by sludge lancing. BWNS also performed on-line corrosion monitoring. Corrosion of key steam generator materials was low, and well within established limits. Liquid waste, subsequently processed by BWNS was less than expected. 7 tabs

  19. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  20. Secondary coolant circuit operation tests: steam generator feedwater supply

    International Nuclear Information System (INIS)

    Beroux, M.

    1985-01-01

    No one important accident occurred during the start-up tests of the 1300MWe P4 series, concerning the feedwater system of steam generators (SG). This communication comments on some incidents, that the tests allowed to detect very soon and which had no consequences on the operation of units: 1) Water hammer in feedwater tubes, and incidents met in the emergency steam generator water supply circuit. The technological differences between SG 900 and 1300 are pointed out, and the measures taken to prevent this problem are presented. 2) Incidents met on the emergency feedwater supply circuit of steam generators; mechanical or functional modifications involved by these incidents [fr

  1. Thermo hydrodynamical analyses of steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Petelin, S.; Gregoric, M.

    1984-01-01

    SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

  2. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  3. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  4. CATHENA simulations of steam generator tube rupture

    International Nuclear Information System (INIS)

    Abdul-Razzak, A.; Lin, M.R.; Wright, A.C.D.

    1997-01-01

    The CATHENA thermalhydraulic computer code was used to simulate various scenarios following a CANDU 9 steam generator tube rupture (SGTR) event. The analysis included cases with class IV power and emergency core cooling system (ECCS) available and other cases with subsequent loss of class IV power (LCIVP) or impairment of ECCS injection. Two main approaches were followed in the analysis of each case. In the first approach, D 2 O feed was credited to provide conservative data for input to radionuclide release and dose calculations. Also operator actions are credited. The other approach is designed to give conservative predictions with respect to the acceptance criteria of fuel and fuel channel integrity and to prove that in case of such event, the operator will have enough time to mitigate the consequences. This is done by not crediting makeup for the inventory loss and relying on the automatic operation of safety systems. The analysis of the cases of the first approach provided the required data for radionuclide release and dose calculations and gave a good insight into the required sequence of operator timely actions to mitigate the consequences of such event. On the other hand, the cases of the second approach confirmed compliance with regulatory requirements for pressure tube and fuel integrity. The runs with ECCS available, showed the ECCS injection is effective in filling and cooling the core and that regulatory requirement's for fuel and channel integrity are met. In the event of ECCS impairment, the earliest indication of late fuel heat-up is late enough to provide the operator with an adequate time to act in mitigating the consequences of this event. (author)

  5. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D.R.; Majumdar, S.; Kupperman, D.S.; Bakhtiari, S.; Shack, W.J.

    2002-01-01

    Industry efforts have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, stress corrosions cracking (SCC) and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding, there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by 'plug or repair on detection' because current NDE techniques for characterization of flaws and the knowledge of SCC crack growth rates are not accurate enough to permit continued operation. Replacement generators with improved designs and materials have performed well to date, but previous experience with the appearance of some types of SCC in Alloy 600 after 10 years or more of operation and laboratory results suggest additional understanding of corrosion performance of these materials is needed. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators. (author)

  6. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  7. Study of tritium permeation through Peach Bottom Steam Generator tubes

    International Nuclear Information System (INIS)

    Yang, L.; Baugh, W.A.; Baldwin, N.L.

    1977-06-01

    The report describes the equipment developed, samples tested, procedures used, and results obtained in the tritium permeation tests conducted on steam generator tubing samples which were removed from the Peach Bottom Unit No. 1 reactor

  8. Improvements during fabrication of the Spanish steam generators

    International Nuclear Information System (INIS)

    Alvarez Miranda, A.

    1994-01-01

    The ENSA company is manufacturing the tubes of the steam generator in NP Asco 1. The improvements of fabrication and production are broken down into 3 chapters: - Mechanizing process - Welding process - Clean area activities

  9. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [Skoda Company, Prague (Switzerland); Doubek, M. [Czech Technical Univ., Prague (Switzerland)

    1995-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  10. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.)

  11. Inverted Steam Generators for Sodium Cooled Fast Reactors

    International Nuclear Information System (INIS)

    Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

    2013-01-01

    Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

  12. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O [Skoda Company, Prague (Switzerland); Doubek, M [Czech Technical Univ., Prague (Switzerland)

    1996-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  13. Chemical-cleaning process evaluation: Westinghouse steam generators. Final report

    International Nuclear Information System (INIS)

    Cleary, W.F.; Gockley, G.B.

    1983-04-01

    The Steam Generator Owners Group (SGOG)/Electric Power Research Institute (EPRI) Steam Generator Secondary Side Chemical Cleaning Program, under develpment since 1978, has resulted in a generic process for the removal of accumulated corrosion products and tube deposits in the tube support plate crevices. The SGOG/EPRI Project S150-3 was established to obtain an evaluation of the generic process in regard to its applicability to Westinghouse steam generators. The results of the evaluation form the basis for recommendations for transferring the generic process to a plant specific application and identify chemical cleaning corrosion guidelines for the materials in Westinghouse Steam Generators. The results of the evaluation, recommendations for plant-specific applications and corrosion guidelines for chemical cleaning are presented in this report

  14. Nuclear steam generator sludge lance method and apparatus

    International Nuclear Information System (INIS)

    Shirey, R.A.; Murray, D.E.

    1991-01-01

    This paper describes a sludge lancing system for removing sludge deposits from an interior region of a steam generator. It comprises: a peripheral fluid injection means for injecting a fluid at a high pressure about a periphery of the steam generator, the peripheral fluid injection means comprising at least one elongated fluid conduit, at least one injection nozzle and a joint positioned at a predetermined point along the elongated fluid conduit for permitting the peripheral fluid injection means to bend to a predetermined angle at the joint within the steam generator; a reciprocable fluid injection means for injecting a fluid at a high pressure toward the sludge deposits and dislodging the sludge deposits; and a supporting means positioned within the interior of the steam generator for supporting the reciprocable fluid injection means throughout the reciprocation of the reciprocable fluid injection means

  15. Improvements in steam cycle electric power generating plants

    International Nuclear Information System (INIS)

    Bienvenu, Claude.

    1973-01-01

    The invention relates to a steam cycle electric energy generating plants of the type comprising a fossil or nuclear fuel boiler for generating steam and a turbo alternator group, the turbine of which is fed by the boiler steam. The improvement is characterized in that use is made of a second energy generating group in which a fluid (e.g. ammoniac) undergoes a condensation cycle the heat source of said cycle being obtained through a direct or indirect heat exchange with a portion of the boiler generated steam whereby it is possible without overloading the turbo-alternator group, to accomodate any increase of the boiler power resulting from the use of another fuel while maintaining a maximum energy output. This can be applied to electric power stations [fr

  16. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  17. Modular sludge collection system for a nuclear steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.; Bein, J.D.; Powasaki, F.S.

    1986-01-01

    A sludge collection system is described for a vertically oriented nuclear steam generator wherein vapors produced in the steam generator pass through means for separating entrained liquid from the vapor prior to the vapor being discharged from the steam generator. The sludge collection system comprises: an upwardly open chamber for collecting the separated liquid and feedwater entering the steam generator; upwardly open sludge collecting containers positioned within the chamber, wherein each of the containers includes a top rim encompassing an opening leading to the interior of each container; generally flat, perforated covers, each of the covers being positioned over one of the openings such that a gap is formed between the cover and the adjacent top rim; sludge agitating means on at least one of the containers; and sludge removal means on at least one of the containers

  18. Technical development and its application on steam generator replacement

    International Nuclear Information System (INIS)

    Morita, Sadahiko; Hanzawa, Katsumi; Sato, Hajime; Kannoto, Yasuo.

    1995-01-01

    Twenty-two PWR nuclear power plants are now under commercial operation in Japan. Eight of these plants are scheduled to have their steam generators replaced by up-graded units as a social responsibility for improved reliability, economy and easier maintenance. To carry out steam generator replacement, main coolant pipe cutting and restoration techniques, remote controlled welding machines and other remote controlled equipment, templating techniques with which the new steam generator primary nozzles will fit the existing primary pipes correctly were developed. An adequate training program was carried out to establish these techniques and they were then applied in replacement work on site. The steam generators of the three plants were replaced completely in 1994. These newly developed techniques are to be applied in upcoming plants and replaced plants will be much reliable. (author)

  19. Steam generator tube integrity program. Phase I report

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

    1979-09-01

    The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

  20. Evaluation of Oconee steam-generator debris. Final report

    International Nuclear Information System (INIS)

    Rigdon, M.A.; Rubright, M.M.; Sarver, L.W.

    1981-10-01

    Pieces of debris were observed near damaged tubes at the 14th support plate elevation in the Oconee 1-B steam generator. A project was initiated to evaluate the physical and chemical nature of the debris, to identify its source, and to determine its role in tube damage at this elevation. Various laboratory techniques were used to characterize several debris and mill scale samples. Data from these samples were then compared with each other and with literature data. It was concluded that seven of eight debris samples were probably formed in the steam generator. Six of these samples were probably formed by high temperature aqueous corrosion early in the life of the steam generator. The seventh sample was probably formed by the deposition and spalling of magnetite on the Inconel steam generator tubes. None of the debris samples resembled any of the mill scale samples

  1. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  2. Overview of the United States steam generator development programs

    Energy Technology Data Exchange (ETDEWEB)

    Kaspar, P W; Lowe, P A

    1975-07-01

    The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

  3. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  4. Steam Generator Owners Group PWR secondary water chemistry guidelines

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Green, S.J.

    1985-01-01

    In 1981 the Steam Generator Owners Group (SGOG), a group of domestic and foreign pressurized water reactor (PWR) owners, developed and issued the PWR secondary water chemistry guidelines. The guidelines were prepared in response to the growing recognition that a majority of the problems causing reduced steam generator reliability (e.g., denting, wasteage, pitting, etc.) were related to secondary (steam) side water purity. The guidelines were subsequently issued as an Electric Power Research Institute (EPRI) report. In 1984 they were revised to reflect industry experience in adopting the original issuance and to incorporate new information on causes of corrosion damage. The guidelines have been endorsed and their adoption recommended by the SGOG

  5. Analysis and design of flow limiter used in steam generator

    International Nuclear Information System (INIS)

    Liu Shixun; Gao Yongjun

    1995-10-01

    Flow limiter is an important safety component of PWR steam generator. It can limit the blowdown rate of steam generator inventory in case of the main steam pipeline breaks, so that the rate of the primary coolant temperature reduction can be slowed down in order to prevent fuel element from burn-out. The venturi type flow limiter is analysed, its flow characteristics are delineated, physical and mathematical models defined; the detail mathematical derivation provided. The research lays down a theoretic basis for flow limiter design. The governing equations and formulas given can be directly applied to computer analysis of the flow limiter. (3 refs., 3 figs.)

  6. Estimating probable flaw distributions in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gorman, J.A.; Turner, A.P.L.

    1997-01-01

    This paper describes methods for estimating the number and size distributions of flaws of various types in PWR steam generator tubes. These estimates are needed when calculating the probable primary to secondary leakage through steam generator tubes under postulated accidents such as severe core accidents and steam line breaks. The paper describes methods for two types of predictions: (1) the numbers of tubes with detectable flaws of various types as a function of time, and (2) the distributions in size of these flaws. Results are provided for hypothetical severely affected, moderately affected and lightly affected units. Discussion is provided regarding uncertainties and assumptions in the data and analyses

  7. Dynamic and control of a once through steam generator

    International Nuclear Information System (INIS)

    Gomes, Arivaldo Vicente

    1979-01-01

    This paper presents a non linear distributed parameter model for the dynamics and feedback control of a large countercurrent heat exchanger used as a once through steam generator for a breeder reactor power plant. A convergent, implicit method has been developed to solve simultaneously the equations of conservation of mass, momentum and energy. The model, applicable to heat exchanger systems in general, has been used specifically to study the performance of a once-through steam generator with respect to its load following ability and stability of throttle steam temperature and pressure. (author)

  8. Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

    International Nuclear Information System (INIS)

    1980-03-01

    The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

  9. Design and construction of a steam generator with feedback

    International Nuclear Information System (INIS)

    Camargo, Camila C.; Placco, Guilherme M.; Guimaraes, Lamartine N.F.

    2013-01-01

    The EARTH project aims to develop technologies to design and build systems that generate electricity in space, using microreactors. One of the activities within the TERRA project aims to build a closed thermal cycle Rankine type in order to test a Tesla turbine type. The objective of this work is to design and build a steam generator with feedback, which should ensure a satisfactory range of steam supply, security system, feedback system and heating system

  10. Fault tolerant control for steam generators in nuclear power plant

    International Nuclear Information System (INIS)

    Deng Zhihong; Shi Xiaocheng; Xia Guoqing; Fu Mingyu

    2010-01-01

    Based on the nonlinear system with stochastic noise, a bank of extended Kalman filters is used to estimate the state of sensors. It can real-time detect and isolate the single sensor fault, and reconstruct the sensor output to keep steam generator water level stable. The simulation results show that the methodology of employing a bank of extended Kalman filters for steam generator fault tolerant control design is feasible. (authors)

  11. Automated Diagnosis and Classification of Steam Generator Tube Defects

    International Nuclear Information System (INIS)

    Garcia, Gabe V.

    2004-01-01

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization

  12. SG (steam generators) reliability project builds on Owners Group successes

    International Nuclear Information System (INIS)

    Green, S.

    1988-01-01

    In 1987, a five-year Steam Generator Reliability Project was established at the Electric Power Research Institute (EPRI) to deal with outstanding issues, following on from work initiated by the previous utility industry groupings (Steam Generator Owners Groups I and II). The work done by these groups is discussed and a listing of the major objectives of the new project is provided. (U.K.)

  13. Dynamic instability forecasting for through-out sodium steam generators

    International Nuclear Information System (INIS)

    Aleksandrov, V.V.; Rassokhin, N.G.

    1985-01-01

    Simplified technique for determining boundaries of dynamic instability of through-out sodium steam generators is presented. The technique is based on the application of autoresonance concept to autooscillating model of dynamic instability of a steam-generating channel. Estimated model parameters and basic investigational results for different conditions are given. Assessment is performed according to the instability degree. Use of the technique is effective for multiversion studying of SG design at early designing stages

  14. Development of data management system for steam generator inspection

    International Nuclear Information System (INIS)

    Jung, Yong Moo; Im, Chang Jae; Lee, Yoon Sang; Kang, Soon Joo; An, Jong Kwan

    1994-06-01

    The data communications environment for transferring Nuclear Power Plant Steam Generator Eddy Current testing data was investigated and after connecting LAN to Hinet-F network, the remote data transfer with the speed of 56 kbps was tested successfully. Data management system for Steam Generator Eddy current testing was also developed by using HP-UX, RMB (Rock Mountain Basic) 21 figs, 13 tabs, 5 refs. (Author)

  15. Development of data management system for steam generator inspection

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yong Moo; Im, Chang Jae; Lee, Yoon Sang; Kang, Soon Joo; An, Jong Kwan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    The data communications environment for transferring Nuclear Power Plant Steam Generator Eddy Current testing data was investigated and after connecting LAN to Hinet-F network, the remote data transfer with the speed of 56 kbps was tested successfully. Data management system for Steam Generator Eddy current testing was also developed by using HP-UX, RMB (Rock Mountain Basic) 21 figs, 13 tabs, 5 refs. (Author).

  16. Steam generators in indirect-cycle water-cooled reactors

    International Nuclear Information System (INIS)

    Fajeau, M.

    1976-01-01

    In the indirect cycle water-cooled nuclear reactors, the steam generators are placed between the primary circuit and the turbine. They act both as an energy transmitter and as a leaktigh barrier against fission or corrosion products. Their study is thus very important from a performance and reliability point of view. Two main types are presented here: the U-tube and the once-through steam generators [fr

  17. NRC concerns about steam generator tube U-bend failures

    International Nuclear Information System (INIS)

    Dillon, R.L.

    1981-01-01

    This paper concerns itself with genralized NRC regulatory policy regarding SGT failures and staff reports and opinions which may tend to influence the developing policy specific to U-bend failures. The most significant analysis at hand in predicting NRC policy on SGT U-bend failures is Marsh's Evaluation of Steam Generator Tube Rupture Events. Marsh sets out to describe and analyze the five steam generator tube ruptures that are known to NRC. All have occurred in the period 1975 to 1980

  18. Acoustic detection for water/steam leak from a tube of LMFBR steam generator

    International Nuclear Information System (INIS)

    Sonoda, Masataka; Shindo, Yoshihisa

    1989-01-01

    Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

  19. Steam generator replacement at the Obrigheim nuclear power station

    International Nuclear Information System (INIS)

    Pickel, E.; Schenk, H.; Huemmler, A.

    1984-01-01

    The Obrigheim Nuclear Power Station (KWO) is equipped with a dual-loop pressurized water reactor of 345 MW electric power; it was built by Siemens in the period 1965 to 1968. By the end of 1983, KWO had produced some 35 billion kWh in 109,000 hours of operation. Repeated leaks in the heater tubes of the two steam generators had occurred since 1971. Both steam generators were replaced in the course of the 1983 annual revision. Kraftwerk Union AG (KWU) was commissioned to plant and carry out the replacement work. Despite the leakages the steam generators had been run safely and reliably over a period of 14 years until their replacement. Replacing the steam generators was completed within twelve weeks. In addition to the KWO staff and the supervising crew of KWU, some 400 external fitters were employed on the job at peak work-load periods. For the revision of the whole plant, work on the emergency systems and replacement of the steam generators a maximum number of approx. 900 external fitters were employed in the plant in addition to some 250 members of the plant crew. The exposure dose of the personnel sustained in the course of the steam generator replacement was 690 man-rem, which was clearly below previous estimates. (orig.) [de

  20. Highly Flexible and Efficient Solar Steam Generation Device.

    Science.gov (United States)

    Chen, Chaoji; Li, Yiju; Song, Jianwei; Yang, Zhi; Kuang, Yudi; Hitz, Emily; Jia, Chao; Gong, Amy; Jiang, Feng; Zhu, J Y; Yang, Bao; Xie, Jia; Hu, Liangbing

    2017-08-01

    Solar steam generation with subsequent steam recondensation has been regarded as one of the most promising techniques to utilize the abundant solar energy and sea water or other unpurified water through water purification, desalination, and distillation. Although tremendous efforts have been dedicated to developing high-efficiency solar steam generation devices, challenges remain in terms of the relatively low efficiency, complicated fabrications, high cost, and inability to scale up. Here, inspired by the water transpiration behavior of trees, the use of carbon nanotube (CNT)-modified flexible wood membrane (F-Wood/CNTs) is demonstrated as a flexible, portable, recyclable, and efficient solar steam generation device for low-cost and scalable solar steam generation applications. Benefitting from the unique structural merits of the F-Wood/CNTs membrane-a black CNT-coated hair-like surface with excellent light absorbability, wood matrix with low thermal conductivity, hierarchical micro- and nanochannels for water pumping and escaping, solar steam generation device based on the F-Wood/CNTs membrane demonstrates a high efficiency of 81% at 10 kW cm -2 , representing one of the highest values ever-reported. The nature-inspired design concept in this study is straightforward and easily scalable, representing one of the most promising solutions for renewable and portable solar energy generation and other related phase-change applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Steam generator replacement: a story of continuous improvement

    International Nuclear Information System (INIS)

    Sills, M.S.; Wilkerson, R.

    2009-01-01

    This paper provides a review of the history of steam generator replacement in the US focusing on the last five years. From the early replacements in the 1980s, there have been major technology improvements resulting in dramatically shorter outages and reduced radiological exposure for workers. Even though the changes for the last five years have been less dramatic, the improvement trend continues. No two steam generator replacement (SGR) projects are the same and there are some major differences including; the access path for the components to containment (is a construction opening in containment required), type of containment, number of steam generators, one piece or two piece replacement, plant type (Westinghouse, CE or B and W) and plant layout. These differences along with other variables such as delays due to plant operations and other activities not related to the steam generator replacement make analysis of performance data difficult. However, trends in outage performance and owner expectations can be identified. How far this trend will go is also discussed. Along with the trend of improved performance, there is also a significant variation in performance. Some of the contributors to this variation are identified. This paper addresses what is required for a successful outage, meeting the increasing expectations and setting new records. The authors will discuss various factors that contribute to the success of a steam generator replacement. These factors include technical issues and, equally important, organizational interface and the role the customer plays. Recommendations are provided for planning a successful steam generator replacement outage. (author)

  2. Upgraded Steam Generator Lancing System for Uljin NPP no.2

    International Nuclear Information System (INIS)

    Kim, Seok Tae; Jeong, Woo Tae; Hong, Sung Yull

    2005-01-01

    KEPRI(Korea Electric Power Research Institute) has developed various types of steam generator lancing systems since 1998. In this paper, we introduce a new lancing system with new improvements from the previous steam generator lancing system for Uljin NPP #2(nuclear power plant) constructed by KEPRI. The previous lancing system is registered as KALANS R -II and was developed for System-80 type steam generators. The previous lancing system was applied to Uljin unit #3 and it lowered radiation exposure of operators in comparison to manually operated lancing systems. And it effectively removed sludge accumulated around kidney bean zone in the Uljin unit #3 steam generators. But the previous lancing system could only clean partially the steam generators of Uljin unit #4. This was because the rail of the previous lancing system interfered with a part of the steam generator. Therefore we developed a new lancing system that can solve the interference problem. This new lancing system was upgraded from the previous lancing system. Also, a new lancing system for System-80 S/G will be introduced in this paper

  3. Steam generator tube fitness-for-service guidelines

    International Nuclear Information System (INIS)

    Gorman, J.A.; Harris, J.E.; Lowenstein, D.B.

    1995-07-01

    The objectives of this project were to characterize defect mechanisms which could affect the integrity of steam generator tubes, to review and critique state-of-the-art Canadian and international steam generator tube fitness-for-service criteria and guidelines, and to obtain recommendations for criteria that could be used to assess fitness-for service guidelines for steam generator tubes containing defects in Canadian power plant service. Degradation mechanisms, that could affect CANDU steam generator tubes in Canada, have been characterized. The design standards and safety criteria that apply to steam generator tubing in nuclear power plant service in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA have been reviewed and described. The fitness-for-service guidelines used for a variety of specific defect types in Canada and internationally have been evaluated and described in detail in order to highlight the considerations involved in developing such defect specific guidelines. Existing procedures for defect assessment and disposition have been identified, including inspection and examination practices. The approaches used in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA for fitness-for-service guidelines were compared and contrasted for a variety of defect mechanisms. The strengths and weaknesses of the various approaches have been assessed. The report presents recommendations on approaches that may be adopted in the development of fitness-for-service guidelines for use in the dispositioning of steam generator tubing defects in Canada. (author). 175 refs., 2 tabs., 28 figs

  4. Draining down of a nuclear steam generating system

    International Nuclear Information System (INIS)

    Jawor, J.C.

    1987-01-01

    The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

  5. Three-dimensional modeling of nuclear steam generator

    International Nuclear Information System (INIS)

    Bogdan, Z.; Afgan, N.

    1985-01-01

    In this paper mathematical model for steady-state simulation of thermodynamic and hydraulic behaviour of U-tube nuclear steam generator is described. The model predicts three-dimensional distribution of temperatures, pressures, steam qualities and velocities in the steam generator secondary loop. In this analysis homogeneous two phase flow model is utilized. Foe purpose of the computer implementation of the mathematical model, a special flow distribution code NUGEN was developed. Calculations are performed with the input data and geometrical characteristics related to the D-4 (westinghouse) model of U-tube nuclear steam generator built in Krsko, operating under 100% load conditions. Results are shown in diagrams giving spatial distribution of pertinent variables in the secondary loop. (author)

  6. A fault detection and diagnosis in a PWR steam generator

    International Nuclear Information System (INIS)

    Park, Seung Yub

    1991-01-01

    The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

  7. Steam generator deposit control program assessment at Comanche Peak

    International Nuclear Information System (INIS)

    Stevens, J.; Fellers, B.; Orbon, S.

    2002-01-01

    Comanche Peak has employed a variety of methods to assess the effectiveness of the deposit control program. These include typical methods such as an extensive visual inspection program and detailed corrosion product analysis and trending. In addition, a recently pioneered technique, low frequency eddy current profile analysis (LFEC) has been utilized. LFEC provides a visual mapping of the magnetite deposit profile of the steam generator. Analysis of the LFEC results not only provides general area deposition rates, but can also provide local deposition patterns, which is indicative of steam generator performance. Other techniques utilized include trending of steam pressure, steam generator hideout-return, and flow assisted corrosion (FAC) results. The sum of this information provides a comprehensive assessment of the deposit control program effectiveness and the condition of the steam generator. It also provides important diagnostic and predictive information relative to steam generator life management and mitigative strategies, such as special cleaning procedures. This paper discusses the techniques employed by Comanche Peak Chemistry to monitor the effectiveness of the deposit control program and describes how this information is used in strategic planning. (authors)

  8. Primary separator replacement for Bruce Unit 8 steam generators

    International Nuclear Information System (INIS)

    Roy, S.B.; Mewdell, C.G.; Schneider, W.G.

    2000-01-01

    During a scheduled maintenance outage of Bruce Unit 8 in 1998, it was discovered that the majority of the original primary steam separators were damaged in two steam generators. The Bruce B steam generators are equipped with GXP type primary cyclone separators of B and W supply. There were localized perforations in the upper part of the separators and large areas of generalized wall thinning. The degradation was indicative of a flow related erosion corrosion mechanism. Although the unit- restart was justified, it was obvious that corrective actions would be necessary because of the number of separators affected and the extent of the degradation. Repair was not considered to be a practical option and it was decided to replace the separators, as required, in Unit 8 steam generators during an advanced scheduled outage. GXP separators were selected for replacement to minimize the impact on steam generator operating characteristics and analysis. The material of construction was upgraded from the original carbon steel to stainless steel to maximize the assurance of full life. The replacement of the separators was a first of a kind operation not only for Ontario Power Generation and B and W but also for all CANDU plants. The paper describes the degradations observed and the assessments, the operating experience, manufacture and installation of the replacement separators. During routine inspection in 1998, many of the primary steam separators in two of steam generators at Bruce Nuclear Division B Unit 8 were observed to have through wall perforations. This paper describes assessment of this condition. It also discusses the manufacture and testing of replacement primary steam separators and the development and execution of the replacement separator installation program. (author)

  9. Sodium and steam leak simulation studies for fluidized bed steam generators

    International Nuclear Information System (INIS)

    Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

    1976-01-01

    An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

  10. Steam as turbine blade coolant: Experimental data generation

    Energy Technology Data Exchange (ETDEWEB)

    Wilmsen, B.; Engeda, A.; Lloyd, J.R. [Michigan State Univ., East Lansing, MI (United States)

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  11. Emergency systems and protection equipment of modular steam generators for fast reactors

    International Nuclear Information System (INIS)

    Matal, O.

    The requirements are discussed for accident protection of modular steam generators for fast reactors. Accident protection is assessed for a modular through-flow steam generator and for a natural circulation modular steam generator. Benefits and constraints are shown and possible improvements are outlined for accident protection of liquid sodium fired modular steam generators. (Kr)

  12. Steam generator and condenser design of WWER-1000 type of nuclear power plant

    International Nuclear Information System (INIS)

    Zare Shahneh, Abolghasem.

    1995-03-01

    Design process of steam generator and condenser at Russian nuclear power plant type WWER-1000 is identified. The four chapter of the books are organized as nuclear power plant, types of steam generators specially horizontal steam generator, process of steam generator design and the description of condenser and its process design

  13. Steam Generator Group Project. Task 6. Channel head decontamination

    International Nuclear Information System (INIS)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described

  14. The SNR-300 steam generator small leak detection system

    International Nuclear Information System (INIS)

    Dumm, K.

    1984-01-01

    Small leak detection in the SNR-300 steam generator moduls is achieved by hydrogen meters. Development and design of the Nickel membrane - ion getter pump combination are described and sensitivity requests derived. Results of calibration tests by water/steam injections in a sodium loop are presented. The arrangement and interconnection of signals in SNR-300 are given and possibilities for inservice calibrations are discussed, supported by long time operation tests in the KNK-reactor plant. (author)

  15. Integrated steam generation process and system for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

    2010-07-01

    A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

  16. Hydrogen-based power generation from bioethanol steam reforming

    Energy Technology Data Exchange (ETDEWEB)

    Tasnadi-Asztalos, Zs., E-mail: tazsolt@chem.ubbcluj.ro; Cormos, C. C., E-mail: cormos@chem.ubbcluj.ro; Agachi, P. S. [Babes-Bolyai University, Faculty of Chemistry and Chemical Engineering, 11 Arany Janos, Postal code: 400028, Cluj-Napoca (Romania)

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  17. Hydrogen-based power generation from bioethanol steam reforming

    International Nuclear Information System (INIS)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-01-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO 2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint

  18. Hydrogen-based power generation from bioethanol steam reforming

    Science.gov (United States)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-12-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  19. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    International Nuclear Information System (INIS)

    Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

    2010-01-01

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  20. Drying system for steam generators, particularly for steam generators of nuclear power stations

    International Nuclear Information System (INIS)

    Lavalerie, Claude; Borrel, Christian.

    1982-01-01

    A drying system is described which allows for modular construction and which provides a significant available exchange area in a reduced volume. All the drying elements are identical and are distributed according to a ternay circular symmetry and are placed radially and associated to steam guiding facilities which alternately provide around the axis of revolution an output volume of dry steam from one element and an input volume of wet steam in the following element [fr

  1. Steam generator assessment for sustainable power plant operation

    International Nuclear Information System (INIS)

    Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

    2012-09-01

    Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

  2. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1995-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  3. Steam generator tube rupture simulation using extended finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish, E-mail: smohanty@anl.gov; Majumdar, Saurin; Natesan, Ken

    2016-08-15

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  4. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1996-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  5. Steam generator inspection activities at the EPRI NDE Center

    International Nuclear Information System (INIS)

    Krzywosz, K.

    1988-01-01

    Various types of corrosion and mechanical damage continue to affect the availability of both recirculating and once-through steam generators. Both the tube bundle and its supporting structure are affected. Intergranular attack and stress corrosion cracking (SCC) are the corrosion-assisted tube-wall damage mechanisms of most concern at this time. Fatigue cracking and fretting at antivibration bars are currently the mechanical damage forms causing most concern. Improved NDE equipment and techniques are providing better detection and characterization of adverse conditions within the steam generators and doing it at an earlier stage. This allows timely corrective action. To maintain the projected life expectancy of existing and new steam generators, remedial measures have been implemented. These measures include shot- or roto-peening, U-bend stress relief, chemical cleaning of secondary side, and sleeving of tubes. The improved NDE technology will also be instrumental in monitoring and assessing the effectiveness of the remedial measures. The revision of guidance documents for steam generator in-service inspection (ISI) is providing more relevant information to support this complex operation. A multitasked project is described that includes evaluation of steam generator tube NDE technology, transfer of this technology to utilities, and rapid response utility assistance

  6. Steam generator tube rupture simulation using extended finite element method

    International Nuclear Information System (INIS)

    Mohanty, Subhasish; Majumdar, Saurin; Natesan, Ken

    2016-01-01

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  7. Automation of steam generator services at public service electric & gas

    Energy Technology Data Exchange (ETDEWEB)

    Cruickshank, H.; Wray, J.; Scull, D. [Public Service Electric & Gas, Hancock`s Bridge, NJ (United States)

    1995-03-01

    Public Service Electric & Gas takes an aggressive approach to pursuing new exposure reduction techniques. Evaluation of historic outage exposure shows that over the last eight refueling outages, primary steam generator work has averaged sixty-six (66) person-rem, or, approximately tewenty-five percent (25%) of the general outage exposure at Salem Station. This maintenance evolution represents the largest percentage of exposure for any single activity. Because of this, primary steam generator work represents an excellent opportunity for the development of significant exposure reduction techniques. A study of primary steam generator maintenance activities demonstrated that seventy-five percent (75%) of radiation exposure was due to work activities of the primary steam generator platform, and that development of automated methods for performing these activities was worth pursuing. Existing robotics systems were examined and it was found that a new approach would have to be developed. This resulted in a joint research and development project between Westinghouse and Public Service Electric & Gas to develop an automated system of accomplishing the Health Physics functions on the primary steam generator platform. R.O.M.M.R.S. (Remotely Operated Managed Maintenance Robotics System) was the result of this venture.

  8. Modular steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1979-01-01

    An improved steam generator for a PWR is described. A turbine generator is driven by the steam output of the steam generator to provide electrical power. The improvement provides vertically assemblable modules which are removably mounted together in sealing relationship. The modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship, and an uppermost dryer module removably mountable on the tube bundle module in sealing relationship. Ready access to and removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated. The dryer module contains moisture separator for drying the generated steam. The base module, upon which the associated weight of the vertically assembled dryer module and tube bundle module are supported, contains the inlet and outlet for the heat exchange fluid. The tube bundle module contains the tube bundle through which the heat exchange fluid flows as well as an inlet for feedwater. The tube sheet serves as a closure flange for the tube bundle module, with the associated weight of the vertically assembled dryer module and tube bundle module on the tube sheet closure flange effectuating the sealing relationship between the base module and the tube bundle module for facilitating closure

  9. Leak detection in Phenix and Super Phenix steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Cambillard, E [Centre d' Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

    1978-10-01

    Water leak detection Phenix and Super Phenix steam generators is based on measurement of the hydrogen produced by the reaction of sodium with water. The hydrogen evolves in the sodium in which the steam generator tubes are completely immersed. Depending on service conditions, however (sodium temperature and flow velocity), the hydrogen may appear in the argon existing above the free levels. This is why, although the Phenix steam generators do not feature free levels, measurement systems were added to measure the hydrogen concentration in the argon in the expansion tanks. Super Phenix steam generators are fitted at their outlet with systems for measuring hydrogen in the sodium, and above their free level with a system for measuring hydrogen in the argon. The measurement systems have nickel tube probes connected to circuits kept under vacuum by an ion pump. The hydrogen partial pressure is measured by a mass spectrometer. Super Phenix measurement systems differ from Phenix systems essentially in the temperature regulation of the sodium reaching the nickel tube probes, and in the centralization of the supply and measurement systems of the ion pumps and mass spectrometers. This paper deals with description, calibration and operating conditions of the hydrogen detection systems in sodium and argon in Phenix and Super Phenix steam generators. (author)

  10. Maintenance and plugging technology for CANDU steam generator tubing

    International Nuclear Information System (INIS)

    Prince, J.; Nicholson, A.; Hare, J.; McGoey, L.; Stafford, T.; Gowthorpe, P.

    2006-01-01

    In order to keep aging steam generators in service and to successfully manage the life of these critical components, the capability must exist to perform tube plugging and other complex maintenance activities in-situ. In the early days of CANDU steam generator operation, the only option was to perform these activities manually, which had inherent safety and quality risks. The challenge was to be able to perform these activities remotely thus eliminating some of the confined space and radiological exposure risks. The additional challenge was to develop equipment and techniques which would result in significantly improved quality, particularly for the completed plug welds which would be returned to service. Over the past fifteen years, this technology has matured and has produced remarkable results in field application. Some 14000 tube plugs have been successfully installed to date using automated plugging techniques. This paper presents an overview of the development of techniques available to utilities for steam generator tube plugging as well as some highlights of other steam generator tube maintenance activities such as primary side tube removal and tube end damage repair. Aspects covered in the paper include plug and procedure development, automated equipment and manipulators for tool deployment, process controls and personnel requirements. Recently, the steam generator tube plugging performed by OPG has been incorporated into a formal quality program under the requirements of ASME NCA 4000. An overview of the quality program will be presented and details of some of the important aspects of the quality program will be discussed. (author)

  11. Steam generator replacement at Kansai Electric Power Co., Inc

    International Nuclear Information System (INIS)

    Kimura, S.; Dodo, Takashi; Negishi, Kazuo

    1995-01-01

    Eleven nuclear units are in operation at the Kansai Electric Power Co., Inc.. In seven of them, Mihama-1·2·3, Takahama-1·2, and Ohi-1·2, comparatively long duration for tube inspection and repair have been required during late annual outages. KEPCO decided to replace all steam generators in these 7 units with the latest model which was improved upon the past degradation experiences, as a result of comprehensive considerations including public confidence in nuclear power generation, maintenability, and economic efficiency. This report presents the design improvements in new steam generators, replacement techniques, and so on. (author)

  12. Steam turbine generators for Sizewell 'B' nuclear power station

    International Nuclear Information System (INIS)

    Hesketh, J.A.; Muscroft, J.

    1990-01-01

    The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

  13. Evaluation of a dryer in a steam generator

    International Nuclear Information System (INIS)

    Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

    1998-01-01

    The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

  14. 46 CFR 54.01-10 - Steam-generating pressure vessels (modifies U-1(g)).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Steam-generating pressure vessels (modifies U-1(g)). 54... ENGINEERING PRESSURE VESSELS General Requirements § 54.01-10 Steam-generating pressure vessels (modifies U-1(g)). (a) Pressure vessels in which steam is generated are classed as “Unfired Steam Boilers” except as...

  15. Thermo-hydraulic stability study of a steam generator

    International Nuclear Information System (INIS)

    Magni, M C; Marcel, C P; Delmastro, D F

    2012-01-01

    In this work a mathematical model developed to investigate the thermalhydraulic stability of a helically coiled steam generator is presented. Such a steam generator is prone to experiment density wave oscillations. The model is therefore used to analyze the stability of the CAREM-25 reactor steam generators. The model is linear, numerically non-diffusive and nodal. In addition, it is able to represent non-uniform heat transfer fluxes between the primary and secondary coolant circuits. By using this model the marginal stability condition is found by varying the inlet friction coefficient for different conditions. The results are then compared with those obtained with a different model for which a simple uniform heat flux profiled is assumed. It is found that with such simplification the density waves instability mechanism is overestimated in a wide range of operating powers. For very low powers, in the contrary, the so-called uniform model underestimates the stabilizing inlet friction and therefore it gives non-conservative results. With the use of the more realistic non-uniform power profile model, it was possible to determine that, for a CAREM-25 steam generator, the most stable conditions is found at 60MW when the reactor operates at nominal pressure. Moreover, it is found that at high power levels the stability performance is dominated by the two-phase friction component while at low power levels the friction component originated in the over heated steam region prevail (author)

  16. Questions raised in developing fast reactor steam generator designs

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, P A; Hayden, O

    1975-07-01

    The most important component in the achievement of satisfactory LMFBR reliability is the steam generator. When the failure statistics of other nuclear steam generators and the implications of a sodium water reaction are considered, there is some cause for concern. It is apparent that considerable improvement in technology is necessary and until more experience on operating plant is available a conservative design approach must be taken. Many solutions have been proposed, varying from forced circulation straight tube modular to large single vessel once through helical designs. The paper poses what are considered to be the main questions which arise when making a choice of fast reactor steam generator type and tube configuration. The aim is to promote discussion amongst the assembled experts on their relative design approaches and the importance placed upon the various factors in reaching our common goal of ensuring the success of the LMFBR in its essential role of conserving world energy resources. (author)

  17. Design and operating experiences with 50MW steam generator

    International Nuclear Information System (INIS)

    Kawara, M.; Yamaki, H.; Kanamori, A.; Tanaka, K.; Takahashi, T.

    1975-01-01

    The main purpose of the 50 MW steam generator is to have experiences of manufacturing and operation with large scale steam generator including necessary research and development works which can be reflected on the design and fabrication of 'Monju' (Japan 300 MWe prototype LMFBR). The detailed design of the 50 MW steam, generator was begun on March, 1972 and succeeded in the demonstration of 72 hours continuous operation with full power on June, 1974. It has been successfully operated since then, the performances of which have been evaluated through various kinds of tests. In this paper, the following items are mainly discussed system design, thermal and hydraulic design, structure and fabrication and some experiences on testing operation including cleaning and sodium flushing of equipment, sodium level control system, the behavior of hydrogen detection system and general outlook of the performance. (author)

  18. Forced circulation type steam generator simulation code: HT4

    International Nuclear Information System (INIS)

    Okamoto, Masaharu; Tadokoro, Yoshihiro

    1982-08-01

    The purpose of this code is a understanding of dynamic characteristics of the steam generator, which is a component of High-temperature Heat Transfer Components Test Unit. This unit is a number 4th test section of Helium Engineering Demonstration Loop (HENDEL). Features of this report are as follows, modeling of the steam generator, a basic relationship for the continuity equation, numerical analysis techniques of a non-linear simultaneous equation and computer graphics output techniques. Forced circulation type steam generator with strait tubes and horizontal cut baffles, applied in this code, have be designed at the Over All System Design of the VHTRex. The code is for use with JAERI's digital computer FACOM M200. About 1.5 sec required for each time step reiteration, then about 40 sec cpu time required for a standard problem. (author)

  19. Review of EPRI's steam generator R and D program

    International Nuclear Information System (INIS)

    Millett, P.J.; Welty, C.J.

    1998-01-01

    EPRI has carried out an extensive R and D program on SG technology since the mid 1970's. Very early efforts under the auspices of the Steam Generator Owners Group (SGOG) focused on developing remedial actions for the critical SG corrosion issues of denting, wastage and pitting. Fundamental work was also carried out in the development of thermal hydraulic models for vibration and wear, chemical cleaning and tube repair techniques. In the late 1980's and continuing through today, the program has shifted emphasis towards management of steam generator degradation, primarily stress corrosion cracking of the SG tubes on both the primary and secondary sides. The current Steam Generator Management Program (SGMP) carries out R and D in four areas; materials, chemistry, thermal hydraulics and non-destructive testing. The strategic goals of this program and projects put in place to achieve these goals will be reviewed in detail in this paper. (author)

  20. Primary manway shielding and exhaust covers for a steam generator

    International Nuclear Information System (INIS)

    Wallace, W.R.; Immel, A.K.; Boro, I.; Lester, W.E. II.

    1990-01-01

    This paper discusses a radiation emission shielding cover in combination with a steam generator of a nuclear reactor for covering at least a portion of a manway of the steam generator for protecting an operator from radiation emission. It comprises a plate; a mounting assembly including a mounting flange for securing the mounting assembly adjacent the manway of the steam generator and a mounting bracket; a slide means mounted on the mounting bracket adjacent the manway; and guide means mounted on the plate for receiving the slide means such that the plate can be moved from an open position adjacent the manway to a closed position over at least a portion of the manway

  1. Generic steam generator life cycle management from a utility perspective

    International Nuclear Information System (INIS)

    Baker, R.L.

    1993-01-01

    Steam generator repairs and replacements, which have occurred over the last 10 years, have lead many utilities to evaluate the economics of continued maintenance on existing steam generators against the economics of steam generator replacement. Such an endeavor requires an assessment of the expected rate and types of degradation. In addition, an identification of possible preventative or remedial measures and their potential effectiveness must be made. To arrive at an assessment of the economic impact of various combinations of potential courses of action many utilities have employed in-house developed or customized commercial programs to convert technical assessments into economic impact evaluations. This paper intends to give the reader an introduction to the technical issues and insight into a method of addressing the economic impact of possible management strategies. 52 refs., 17 figs., 2 tabs

  2. Questions raised in developing fast reactor steam generator designs

    International Nuclear Information System (INIS)

    Taylor, P.A.; Hayden, O.

    1975-01-01

    The most important component in the achievement of satisfactory LMFBR reliability is the steam generator. When the failure statistics of other nuclear steam generators and the implications of a sodium water reaction are considered, there is some cause for concern. It is apparent that considerable improvement in technology is necessary and until more experience on operating plant is available a conservative design approach must be taken. Many solutions have been proposed, varying from forced circulation straight tube modular to large single vessel once through helical designs. The paper poses what are considered to be the main questions which arise when making a choice of fast reactor steam generator type and tube configuration. The aim is to promote discussion amongst the assembled experts on their relative design approaches and the importance placed upon the various factors in reaching our common goal of ensuring the success of the LMFBR in its essential role of conserving world energy resources. (author)

  3. Study group meeting on steam generators for LMFBR's. Summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks.

  4. Televisual inspection of cleanliness in secondary side of steam generator

    International Nuclear Information System (INIS)

    Zhou Shoukang; Ding Xunshen

    1995-01-01

    For U-type tube steam generator (UTSG), the deposit will be piled on the low velocity area of tubesheet, tube bundle and support plates during operation. The deposit is the hidden region of pollutant, and the concentration effect will create the corrosion situation in secondary side of steam generator. So, it is very necessary to inspect the cleanliness of SG. The paper introduces the technique of cleanliness inspection with the VP3 1TV apparatus. The steam generator cleanliness inspection of GNP unit 1 and 2, after installation, major transients and commercial operation, shows that the 1TV technique not only provides the cleanliness condition of tubesheet, and removes the loose foreign object, but also provides the basis for the determination of lancing procedure, confirms the result of lancing, and gets the cleanliness conclusion according to the appropriate qualified standard

  5. Water leak detection in steam generator of SUPER PHENIX

    International Nuclear Information System (INIS)

    Brunet, M.; Garnaud, P.; Ghaleb, D.; Kong, N.

    1988-01-01

    With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the SUPER PHENIX, three teams work in [20-100 kHz] and CEA/STA* [50-300 kHz]. The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. (author)

  6. Dependence of steam generator vibrations on feedwater pressure

    International Nuclear Information System (INIS)

    Sadilek, J.

    1989-01-01

    Vibration sensors are attached to the bottom of the steam generator jacket between the input and output primary circuit collectors. The effective vibration value is recorded daily. Several times higher vibrations were observed at irregular intervals; their causes were sought, and the relation between the steam generator vibrations measured at the bottom of its vessel and the feedwater pressure was established. The source of the vibrations was found to be in the feedwater tract of the steam generator. The feedwater tract is described and its hydraulic characteristics are given. Vibrations were measured on the S02 valve. It is concluded that vibrations can be eliminated by reducing the water pressure before the control valves and by replacing the control valves with ones with more suitable control characteristics. (E.J.). 3 figs., 1 tab., 3 refs

  7. Strain measurements of nuclear power plant steam generator antiseismic supports

    International Nuclear Information System (INIS)

    Kulichevsky, R.

    1997-01-01

    The nuclear power plants steam generators have different types of structural supports. One of these types are the antiseismic supports, which are intended to be under stress only if a seismic event takes place. Nevertheless, the antiseismic supports lugs, that are welded to the steam generator vessel, are subjected to thermal fatigue because of the temperature cycles related with the shut down and start up operations performed during the life of the nuclear power plant. In order to evaluate the stresses that the lugs are subjected to, several strain gages were welded on two supports lugs, positioned at two heights of one of the Embalse nuclear power plant steam generators. In this paper, the instrumentation used and the strain measurements obtained during two start up operations are presented. The influence of the plant start up operation parameters on the lugs strain evolution is also analyzed. (author) [es

  8. Design and operating experiences with 50MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Kawara, M; Yamaki, H; Kanamori, A; Tanaka, K; Takahashi, T

    1975-07-01

    The main purpose of the 50 MW steam generator is to have experiences of manufacturing and operation with large scale steam generator including necessary research and development works which can be reflected on the design and fabrication of 'Monju' (Japan 300 MWe prototype LMFBR). The detailed design of the 50 MW steam, generator was begun on March, 1972 and succeeded in the demonstration of 72 hours continuous operation with full power on June, 1974. It has been successfully operated since then, the performances of which have been evaluated through various kinds of tests. In this paper, the following items are mainly discussed system design, thermal and hydraulic design, structure and fabrication and some experiences on testing operation including cleaning and sodium flushing of equipment, sodium level control system, the behavior of hydrogen detection system and general outlook of the performance. (author)

  9. Study group meeting on steam generators for LMFBR's. Summary report

    International Nuclear Information System (INIS)

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks

  10. Pressurized-water coolant nuclear reactor steam generator

    International Nuclear Information System (INIS)

    Mayer, H.; Schroder, H.J.

    1975-01-01

    A description is given of a pressurized-water coolant nuclear reactor steam generator having a vertical housing for the steam generating water and containing an upstanding heat exchanger to which the pressurized-water coolant passes and which is radially surrounded by a guide jacket supporting a water separator on its top. By thermosiphon action the steam generating water flows upward through and around the heat exchanger within the guide chamber to the latter's top from which it flows radially outwardly and downwardly through a down draft space formed between the outside of the jacket and the housing. The water separator discharges separated water downwardly. The housing has a feedwater inlet opening adjacent to the lower portion of the heat exchanger, providing preheating of the introduced feedwater. This preheated feedwater is conveyed by a duct upwardly to a location where it mixes with the water discharged from the water separator

  11. Reliability of eddy current examination of steam generator tubes

    International Nuclear Information System (INIS)

    Birks, A.S.; Ferris, R.H.; Doctor, P.G.; Clark, R.A.; Spanner, G.E.

    1985-04-01

    A unique study of nondestructive examination reliability is underway at the Pacific Northwest Laboratory under US Nuclear Regulatory Commission sponsorship. Project participants include the Electric Power Research Institute and consortiums from France, Italy, and Japan. This study group has conducted a series of NDE examinations of tubes from a retired-from-service steam generator, using commercially available multifrequency eddy current equipment and ASME procedures. The examination results have been analyzed to identify factors contributing to variations in NDE inspection findings. The reliability of these examinations will then be validated by destructive analyses of the steam generator tubes. The program is expected to contribute to development of a model for steam generator inservice inspection sampling plans and inspection periods, as well as to improved regulatory guidelines for tube plugging

  12. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  13. The Steam Generating Heavy Water Reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    An account is given of the SGHWR, the prototype of which was built by the United Kingdom Atomic Energy Authority at Winfrith, under the following headings: Introduction; origin of the SGHWR concept; conceptual design (choice of reactor type, steam cycle, reactor coolant system, nuclear behaviour, fuel design, core design, and protective, auxiliary and containment systems); operation and control (integrity of core cooling, reactivity control, power trimming, long term reactivity control, xenon override, load following, power shaping, spatial stability control, void coefficient); protective systems (breached coolant circuit trip, intact coolant circuits trip, power set-back trip); dynamic characteristics; reactor control; station control (decoupled control system, coupled control system, rate of response); Winfrith prototype (design and safety philosophy, conceptual features and parameters, reactor coolant system, protective systems, emergency core cooling, core structure, fuel design, vented containment). (U.K.)

  14. A study on improving the performance of steam generator using thermal analysis

    International Nuclear Information System (INIS)

    Li, Zhen Zhe; Heo, Kwang Su; Choi, Jun Hoo; Seol, Seoung Yun

    2008-01-01

    Steam generation mechanism is the key technology of domestic steam cleaner. Not only weight and price of steam cleaner but also the performance of steam generation mechanism must be considered to improve the competitive power of the products. In order to find out the mechanism which can be used to improve the performance of steam generator, the process of steam generation was studied at first. In the following step, possibility of control, safety of mechanism and etc were compared about the two candidated steam generation mechanism. Finally, the merit and drawback of each mechanism were summarized

  15. Acoustic noises of the BOR-60 reactor steam generators when simulating leaks with argon and steam

    International Nuclear Information System (INIS)

    Sokolov, V.M.; Golushko, V.V.; Afanas'ev, V.A.; Grebenkin, Yu.P.; Muralev, A.B.

    1985-01-01

    Background acoustic noises of stea generators in different operational regimes and noises of argon and steam small leads (about 0.1 g/s) are studied to determine the possibility of designing the acoustic system for leak detection in sodium-water steamgenerators. Investigations are carried out at the 30 MW micromodule steam generator being in operation at the BOR-60 reactor as well as at the 20 MW tank type steam generator. Immersed ransduceres made of lithium niobate 6 mm in-diameter and waveguide transducers made of a stainless steel in the form of rods 10 mm in-diameter and 500 mm long are used as acoustic monitors. It is shown that the leak noise is more wide-band than the background noise of the steam generator and both high and low frequencies appear in the spectrum. The use of monitors of different types results in similar conslusions inrelation to the character of background noises and leak signals (spectral density, signal to-noise ratio) in the ase of similar bandroidths of the transduceres. A conclusion is made that the change of operational regimes leads to changes of background noise level, which can be close to the reaction of

  16. Proceedings of steam generator sludge deposition in recirculating and once through steam generator upper tube bundle and support plates

    International Nuclear Information System (INIS)

    Baker, R.L.; Harvego, E.A.

    1992-01-01

    The development of remedial measures of shot peening have given nuclear utilities viable measures to address primary water stress corrosion cracking to extend steam generator life. The nuclear utility industry is now faced with potential replacement of steam generators in nuclear power plants due to stress corrosion cracking and intergranular attach in crevice locations on the secondary side of steam generators at tube support plates and at the crevice at the top of the tube sheet. Significant work has been done on developing and understanding of the effects of sludge buildup on the corrosion process at these locations. This session was envisioned to provide a forum for the development of an understanding of the mechanisms which control the transport and deposition of sludge on the secondary side of steam generators. It is hoped that this information will aid utilities in monitoring the progression of fouling of these crevices by further knowledge in where to look for the onset of support plate crevice fouling. An understanding of the progression of fouling from upper tube support plates to those lower in the steam generator where higher temperatures cause the corrosion process to initiate first can aid the nuclear utility industry in developing remedial measures for this condition and in providing a forewarning of when to apply such remedial measures

  17. Design of jet manipulator for sludge lancing for steam generators

    International Nuclear Information System (INIS)

    Kumar, Kundan; Nathani, D.K.; Kayal, J.N.; Rupani, B.B.

    2006-01-01

    The sludge accumulation in secondary side of mushroom type steam generators of Indian Pressurised Heavy Water Reactors (PHWRs) may lead to loss of thermal efficiency and corrosion. Sludge removal is required to minimise such effects for safe and enhanced operating life of the steam generators. A sludge lancing system has been developed for sludge removal from the secondary side of the steam generators. Jet Manipulator is one of the various modules of the sludge lancing system. The JM consists of three modules namely walker, elevator and nozzle heads. Each module is designed to pass through hand hole, having 180 mm diameter and 100 mm wide gap between steam generator shell and shroud. These three modules are connected to each other by quick connecting type joints and are having their specific functions. The walker crawls by step of single pitch of the tube along the central no-tube lane of the steam generator by taking lateral supports on the nearest tubes. The elevator is capable of lifting the nozzle head to a suitable height required for lancing operation of entire tube sheet of the steam generator. The nozzle head directs the multiple jets along the narrow inter tube lanes having 3 mm width, on both sides of the central no-tube lane. The nozzle can be set to move at different elevations such that the multiple jets will graze along the narrow tube lane to create the sludge lancing action. The provision exists for movement of JM in both directions, i.e. forward and reverse. This paper highlights the objective, design and development, selection of nozzles, qualification and performance evaluation of JM. The manipulator is remotely operable by compressed air in the forward and reverse direction in the central no-tube lane to position the nozzle head in the horizontal direction. (author)

  18. Steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1980-01-01

    An improved steam generator is described for use in a nuclear power plant of the pressurized water type in which a turbine generator is driven by the steam output of the steam generator to provide electrical power therefrom. The improvement comprises providing a vertically movable grid structure vertically extending within the interior of the lower housing portion of the steam generator through which individual tubes comprising a vertically extending tube bundle extend. The tube bundle has a tube sheet at one end thereof supporting the tube bundle for the tubes extending through the tube sheet in flow through communication with a heat exchange fluid inlet. The grid structure defines grid apertures therein through which the individual tubes extend with each of the grid apertures being in surrounding relationship with a portion of an associated one of the tubes. The grid structure is movable for a predetermined vertical extent, such as by hydraulic means, such as a piston, along the tubes for vertically displacing the means defining the grid apertures by a sufficient amount for removing the previously surrounded portion of each of the tubes from the associated grid apertures whereby an enhanced reading of the condition of the tubes at the previously surrounded portion is enabled. The steam generator may comprise vertically assemblable modules which are removably mounted together in sealing relationship, with the modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship therewith and an uppermost drier module removably mountable on the tube bundle module in sealing relationship therewith whereby ready access to removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated

  19. Nuclear steam generator tube to tubesheet joint optimization

    International Nuclear Information System (INIS)

    McGregor, Rod

    1999-01-01

    Industry-wide problems with Stress Corrosion Cracking in the Nuclear Steam Generator tube-to-tubesheet joint have led to costly repairs, plugging, and replacement of entire vessels. To improve corrosion resistance, new and replacement Steam Generator developments typically employ the hydraulic tube expansion process (full depth) to minimize tensile residual stresses and cold work at the critical transition zone between the expanded and unexpanded tube. These variables have undergone detailed study using specialized X-ray diffraction and analytical techniques. Responding to increased demands from Nuclear Steam Generator operators and manufacturers to credit the leak-tightness and strength contributions of the hydraulic expansion, various experimental tasks with complimentary analytical modelling were applied to improve understanding and control of tube to hole contact pressure. With careful consideration to residual stress impact, design for strength/leak tightness optimization addresses: Experimentally determined minimum contact pressure levels necessary to preclude incipient leakage into the tube/hole interface. The degradation of contact pressure at surrounding expansions caused by the sequential expansion process. The transient and permanent contact pressure variation associated with tubesheet hole dilation during Steam Generator operation. An experimental/analytical simulation has been developed to reproduce cyclic Steam Generator operating strains on the tubesheet and expanded joint. Leak tightness and pullout tests were performed during and following simulated Steam Generator operating transients. The overall development has provided a comprehensive understanding of the fabrication and in-service mechanics of hydraulically expanded joints. Based on this, the hydraulic expansion process can be optimized with respect to critical residual stress/cold work and the strength/leakage barrier criteria. (author)

  20. Evaluation of material integrity on electricity generator water steam cycles component (Main Steam Pipe)

    International Nuclear Information System (INIS)

    Sudardjo; Histori; Triyadi, Ari

    1998-01-01

    The evaluation of material integrity on electricity generator component has been done. That component was main steam pipe of Unit II Suralaya Coal Fired Power Plant. evaluation was done by replication technique. The damage was found are two porosity's, from two point samples of six points sample population. Based on cavity evaluation in steels, which proposed by Neubauer and Wedel that porosity's still at class A damage. For class A damage, its means no remedial action would be required until next major scheduled maintenance outage. That porosity's was grouped on isolated cavities and not need ti repair that main steam pipe component less than three year after replication test

  1. Improvement of Steam Generator Reliability for GEN-IV SFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong O; Kim Se Yun; Kim, Seok Hoon; Eoh, Jae Hyuk; Lee, Hyeong Yeon; Choi, Byung Seon

    2005-11-15

    The R and D items performed in this study were selected from the R and D task of ' Reliability improvement of Steam Generator' of GEN-IV SFR Component Design and BOP. Since this project deals with one of the most important issues for a GEN-IV SFR system, it needs to enhance the domestic technical backgrounds associated with the corresponding R and D items even for a very short period by 2005. This study provides the R and D results for i) Development of assessment methodology for dissimilar metal weld and ii) Development of multi-dimensional simulation methodology for a SWR event in a SFR steam generator.

  2. Aerosol retention in the flooded steam generator bundle during SGTR

    International Nuclear Information System (INIS)

    Lind, Terttaliisa; Dehbi, Abdel; Guentay, Salih

    2011-01-01

    Research highlights: → High retention of aerosol particles in a steam generator bundle flooded with water. → Increasing particle inertia, i.e., particle size and velocity, increases retention. → Much higher retention of aerosol particles in the steam generator bundle flooded with water than in a dry bundle. → Much higher retention of aerosol particles in the steam generator bundle than in a bare pool. → Bare pool models have to be adapted to be applicable for flooded bundles. - Abstract: A steam generator tube rupture in a pressurized water reactor may cause accidental release of radioactive particles into the environment. Its specific significance is in its potential to bypass the containment thereby providing a direct pathway of the radioactivity from the primary circuit to the environment. Under certain severe accident scenarios, the steam generator bundle may be flooded with water. In addition, some severe accident management procedures are designed to minimize the release of radioactivity into the environment by flooding the defective steam generator secondary side with water when the steam generator has dried out. To extend our understanding of the particle retention phenomena in the flooded steam generator bundle, tests were conducted in the ARTIST and ARTIST II programs to determine the effect of different parameters on particle retention. The effects of particle type (spherical or agglomerate), particle size, gas mass flow rate, and the break submergence on particle retention were investigated. Results can be summarized as follows: increasing particle inertia was found to increase retention in the flooded bundle. Particle shape, i.e., agglomerate or spherical structure, did not affect retention significantly. Even with a very low submergence, 0.3 m above the tube break, significant aerosol retention took place underlining the importance of the jet-bundle interactions close to the tube break. Droplets were entrained from the water surface with

  3. Analysis of tube vibrations in D-4 steam generator

    International Nuclear Information System (INIS)

    Mavko, B.; Peterlin, G.; Boltezar, M.

    1983-01-01

    Accelerometer data for the most exposed tube in steam generator D-4 were recorded on magnetic tape. Procedures for calculations of the most characteristic parameters were prepared for spectral analyzer on SD 360. Parameters which most satisfactorily describe the vibrations are power spectral densities peak to peak acceleration volume and root mean square displacement. Computer program was written to calculate the natural frequencies of a multispaned tube. Procedures and the computer program will be used for independent analysis of tube vibrations in Krsko D-4 type steam generator. (author)

  4. Physical and statistical models for steam generator clogging diagnosis

    CERN Document Server

    Girard, Sylvain

    2014-01-01

    Clogging of steam generators in nuclear power plants is a highly sensitive issue in terms of performance and safety and this book proposes a completely novel methodology for diagnosing this phenomenon. It demonstrates real-life industrial applications of this approach to French steam generators and applies the approach to operational data gathered from French nuclear power plants. The book presents a detailed review of in situ diagnosis techniques and assesses existing methodologies for clogging diagnosis, whilst examining their limitations. It also addresses numerical modelling of the dynamic

  5. Improvement of Steam Generator Reliability for GEN-IV SFR

    International Nuclear Information System (INIS)

    Kim, Seong O; Kim Se Yun; Kim, Seok Hoon; Eoh, Jae Hyuk; Lee, Hyeong Yeon; Choi, Byung Seon

    2005-11-01

    The R and D items performed in this study were selected from the R and D task of ' Reliability improvement of Steam Generator' of GEN-IV SFR Component Design and BOP. Since this project deals with one of the most important issues for a GEN-IV SFR system, it needs to enhance the domestic technical backgrounds associated with the corresponding R and D items even for a very short period by 2005. This study provides the R and D results for i) Development of assessment methodology for dissimilar metal weld and ii) Development of multi-dimensional simulation methodology for a SWR event in a SFR steam generator

  6. Steam generator tubing development for commercial fast breeder reactors

    International Nuclear Information System (INIS)

    Sessions, C.E.; Uber, C.F.

    1981-01-01

    The development work to design, manufacture, and evaluate pre-stressed double-wall 2/one quarter/ Cr-1 Mo steel tubing for commercial fast breeder reactor steam generator application is discussed. The Westinghouse plan for qualifying tubing vendors to produce this tubing is described. The results achieved to date show that a long length pre-stressed double-wall tube is both feasible and commercially available. The evaluation included structural analysis and experimental measurement of the pre-stress within tubes, as well as dimensional, metallurgical, and interface wear tests of tube samples produced. This work is summarized and found to meet the steam generator design requirements. 10 refs

  7. Chemical cleaning of steam generators: application to Nogent 1

    International Nuclear Information System (INIS)

    Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

    1991-01-01

    EDF has patented a chemical cleaning process for PWR steam generators, based on the use of a mixture or organic acids in order to dissolve iron oxides and copper with a single solution and clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its innocuousness related to steam generator materials. The process, the licence of which belongs to SOMAFER RA and Framatome has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units. (author)

  8. PWR steam generator chemical cleaning. Phase II. Final report

    International Nuclear Information System (INIS)

    1980-01-01

    Two techniques believed capable of chemically dissolving the corrosion products in the annuli between tubes and support plates were developed in laboratory work in Phase I of this project and were pilot tested in Indian Point Unit No. 1 steam generators. In Phase II, one of the techniques was shown to be inadequate on an actual sample taken from an Indian Point Unit No. 2 steam generator. The other technique was modified slightly, and it was demonstrated that the tube/support plate annulus could be chemically cleaned effectively

  9. How safe is defect specific maintenance of steam generator tubes?

    International Nuclear Information System (INIS)

    Dvorsek, T.; Cizelj, L.

    1995-01-01

    Outside diameter stress corrosion cracking at the tube to tube support plate intersections is assessed in the paper. The impact of defect specific maintenance on steam generator operation safety and reliability was investigated. This was performed by comparing efficiencies of defect specific and traditional maintenance strategy. The efficiency was studied through expected primary-to-secondary leak rate and tube rupture probability in a case of postulated accidental operating conditions, and number of tubes which shall be plugged using both maintenance strategies. In general, the efficiency of specific maintenance is function of particular steam generator and operating cycle. (author)

  10. Extending service life of steam generators by sleeving tubes

    International Nuclear Information System (INIS)

    Gutzwiller, J.E.

    1982-01-01

    Steam generator tubes that are failing due to IGA in the tubesheet crevice can be kept in service by using the basic sealable sleeve design developed by BandW. Variations of the present sleeve design could significantly reduce the number of tubes that must be plugged each year. Sleeving had the potential of keeping 28 percent more tubes in service during 1979. Lowering the overall rate at which tubes are removed from service by plugging will reduce the probability of having to derate the plant or replace the steam generator. Considering tomorrow's replacement power costs, sleeving to keep tubes in service is a practical and sound investment

  11. Chemical cleaning of PWR steam generators: application at Nogent 1

    International Nuclear Information System (INIS)

    Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

    1990-01-01

    EDF has developed and patented a chemical cleaning process for PWR steam generators, based on the use of a mixture of organic acids in order to: - dissolve iron oxides and copper with a single solution; - clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its inocuousness related to steam generator materials. The process, the license of which belongs to SOMAFER R.A. and FRAMATOME, has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units [fr

  12. Evolution of design of steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Chetal, S.C.; Vaidyanathan

    1997-01-01

    The first sodium cooled reactor was the experimental breeder reactor (EBR-I) in usa which was commissioned in 1951 and was incidentally the first nuclear reactor to generate electrical energy. This was followed by fast breeder reactors in USSR, UK, france, USA, japan, germany and India. The use of sodium as a coolant is due to its low moderation which helps in breeding fissile fuel from fertile materials and also its high heat transfer coefficient at comparatively low velocities. The good heat transfer properties introduce thermal stresses when there are rapid changes in the sodium temperatures. Also sodium has a chemical affinity with air and water. The steam generators for sodium cooled reactors have to allow for these novel conditions and in addition, unlike other components. Choices have to be made whether it is a recirculation type as in most fossil plants or an once through unit, the power rating, shape of the tube (straight, helical, U-tube), materials (Ferritic or austenitic), with free level of sodium or not, sodium on tube side or shell side and so on. With higher pressures and steam temperatures reheating steam after partial expansion in the turbine becomes essential as in conventional turbines. For this purpose the choice of reheating fluid viz sodium or live main steam has to be made. This paper traces the evolution of steam generator designs in the different sodium cooled reactors (chronologically) and the operation experience. 16 figs., 1 tab

  13. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1985-01-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It discusses the third, and final, year's work on an NRC-funded project examining diagnostic instrumentation in water reactors. The first two years were broad in coverage, concentrating on anticipatory measurements for detection of potential problems in both pressurized- and boiling-water reactors, with recommendations for areas of further study. One of these areas, the early detection of small steam tube leaks in PWRs, formed the basis of study for the last year of the project. Four tasks are addressed in this study of the detection of steam tube leaks. (1) Determination of which physical parameters indicate the onset of steam generator tube leaks. (2) Establishing performance goals for diagnostic instruments which could be used for early detection of steam generator tube leaks. (3) Defining the diagnostic instrumentation and their location which satisfy Items 1 and 2 above. (4) Assessing the need for diagnostic data processing and display. Parameters are identified, performance goals established, and sensor types and locations are specified in the report, with emphasis on the use of existing instrumentation with a minimum of retrofitting. A simple algorithm is developed which yields the leak rate as a function of known or measurable quantities. The conclusion is that leak rates of less than one-tenth gram per second should be detectable with existing instrumentation. (orig./HP)

  14. Slurry steam generator program and baseline eddy current examination

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.

    1985-01-01

    The Steam Generator Group Project was initiated in January 1982 with formation of consortium including NRC, EPRI, Japanese, French, and Italian participants. The project utilizes a retired-from-service nuclear steam generator established in a specially designed facility which houses the unit in its normal vertical operating position. The most important objectives deal with validation of nondestructive examination (NDE) techniques used to characterize steam generators during service. This research generator offers the first opportunity to characterize a statistically significant number of service-induced defects nondestructively followed by destructive metallographic confirmation. The project seeks to establish the reliability of defect detection and the accuracy of sizing defects via current state-of-the-art NDE. Other service degraded tubes will be burst tested to establish remaining service integrity. The integrity information and NDE reliability results will serve as inputs to establish a model for steam generator in-service inspections, and provide a data base for evaluation of tube plugging criteria. In addition to NDE validation goals, the project will use the service degraded generator as a specimen for demonstration/proof testing of repair and maintenance techniques, including chemical cleaning/decontamination technologies. In addition to the efforts associated with NDE, a multitude of other project tasks have continued through 1984, and results are presented

  15. Surry steam generator program and baseline eddy current examination

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.

    1985-01-01

    The Steam Generator Group Project was initiated in January 1982 with formation of consortium including NRC, EPRI, Japanese, French, and Italian participants. The project utilizes a retired-from-service nuclear steam generator established in a specially designed facility which houses the unit in its normal vertical operating position. The most important objectives deal with validation of nondestructive examination (NDE) techniques used to characterize steam generators during service. This research generator offers the first opportunity to characterize a statistically significant number of service-induced defects nondestructively followed by destructive metallographic confirmation. The project seeks to establish the reliability of defect detection and the accuracy of sizing defects via current state-of-the-art NDE. Other service degraded tubes will be burst tested to establish remaining service integrity. The integrity information and NDE reliability results will serve as inputs to establish a model for steam generator in-service inspections, and provide a data base for evaluation of tube plugging criteria. In addition to NDE validation goals, the project will use the service degraded generator as a specimen for demonstration/proof testing of repair and maintenance techniques, including chemical cleaning/decontamination technologies. In addition to the efforts associated with NDE, a multitude of other project tasks have continued through 1984, and results are presented

  16. Electrosleeve process for in-situ nuclear steam generator repair

    International Nuclear Information System (INIS)

    Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

    2000-01-01

    Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

  17. The decommissioning of the BR3 steam generator

    International Nuclear Information System (INIS)

    Denissen, L.

    2006-01-01

    A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

  18. Define optimal conditions for steam generator tube integrity and an extended steam generator service life

    International Nuclear Information System (INIS)

    Lu, Y.C.

    2007-01-01

    Steam generator (SG) tubing materials are susceptible to corrosion degradation in certain electrochemical corrosion potential regions in the presence of some aggressive ions. Because of the hideout of impurities, the local chemistry conditions in areas under sludge and inside SG crevices may be very aggressive with high concentrations of chlorides and other impurities. These areas are the locations where SG tubing materials are susceptible to degradation such as pitting, crevice corrosion, intergranular attack (IGA) and stress corrosion cracking (SCC). The corrosion susceptibility of each SG alloy is different and is a function of the electrochemical corrosion potential (ECP) and chemical environment. Electrochemical corrosion behaviors of major SG tube alloys were studied under some plausible aggressive crevice chemistry conditions. The possible hazardous conditions leading to SG tube degradation and the conditions, which can minimize SG tube degradation have been determined. Optimal operating conditions in the form of a 'Recommended ECP/pH zone' for minimizing corrosion degradation have been defined for all major SG tube materials, including Alloys 600, 800, 690 and 400, under CANDU SG operating and startup conditions. SCC tests and accelerated corrosion tests were carried out to verify and revise the recommended ECP/pH zones. This information is being incorporated into ChemAND, a system health monitor for plant chemistry management developed by AECL, which alloys utilities to evaluate the status of the SG alloys and to minimize SG material degradation by appropriate SG water chemistry management. (author)

  19. Services focused on steam generation; Dienstleistungen rund um die Dampferzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Rogatty, W. [Viessmann Werke GmbH, Allendorf (Germany); Schibel, T. [Viessmann Werke GmbH, Berlin (Germany)

    2008-01-15

    Cost-efficient steam generation is vital in industrial production, in foodstuffs processing, in clinics, breweries and laundries - in fact everywhere, where steam is used in large volumes. In addition, availability and operational dependability also play an important role in many applications. Problems with steam generation can disrupt operations and may thus cause high consequential costs. To meet these requirements, manufacturers such as Viessmann provide not only efficient and dependable technical solutions, but also more extensive support. The comprehensive range of services extends from highly competent advice and consulting, plus planning support, through provision of the entire system equipment from a single source, up to and including commissioning and long-term after-sales support in the form of maintenance and servicing. (orig.)

  20. A balanced strategy in managing steam generator thermal performance

    International Nuclear Information System (INIS)

    Hu, M. H.; Nelson, P. R.

    2009-01-01

    This paper presents a balanced strategy in managing thermal performance of steam generator designed to deliver rated megawatt thermal (MWt) and megawatt electric (MWe) power without loss with some amount of thermal margin. A steam generator (SG) is a boiling heat exchanger whose thermal performance may degrade because of steam pressure loss. In other words, steam pressure loss is an indicator of thermal performance degradation. Steam pressure loss is mainly a result of either 1) tube scale induced poor boiling or 2) tube plugging historically resulting from tubing corrosion, wear due to flow induced tube vibration or loose parts impact. Thermal performance degradation was historically due to tube plugging but more recently it is due to poor boiling caused by more bad than good constituents of feedwater impurities. The whole SG industry still concentrates solely on maintenance programs towards preventing causes for tube plugging and yet almost no programs on maintaining adequate boiling of fouled tubes. There can be an acceptable amount of tube scale that provides excellent boiling capacity without tubing corrosion, as operational experience has repeatedly demonstrated. Therefore, future maintenance has to come up balanced programs for allocating limited resources in both maintaining good boiling capacity and preventing tube plugging. This paper discusses also thermal performance degradation due to feedwater impurity induced blockage of tube support plate and thus subsequent water level oscillations, and how to mitigate them. This paper provides a predictive management of tube scale for maintaining adequate steam pressure and stable water level without loss in MWt/MWe or recovering from steam pressure loss or water level oscillations. This paper offers a balanced strategy in managing SG thermal performance to fulfill its mission. Such a strategy is even more important in view of the industry trend in pursuing extended power uprate as high as 20 percent

  1. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    Energy Technology Data Exchange (ETDEWEB)

    Grosser, E E; Menken, G

    1975-07-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  2. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    International Nuclear Information System (INIS)

    Grosser, E.E.; Menken, G.

    1975-01-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  3. CASTOR - Advanced System for VVER Steam Generator Inspection

    International Nuclear Information System (INIS)

    Mateljak, Petar

    2014-01-01

    From the safety point of view, steam generator is a very important component of a nuclear power plant. Only a thin tube wall prevents leakage of radioactive material from the primary side into the environment. Therefore, it is very important to perform inspections in order to detect pipe damage and apply appropriate corrective actions during outage. Application of the nondestructive examination (NDE) technique, that can locate degradation and measure its size and orientation, is an integral part of nuclear power plant maintenance. The steam generator inspection system is consisted of remotely controlled manipulator, testing instrument and software for data acquisition and analysis. Recently, the inspection systems have evolved to a much higher level of automation, efficiency and reliability resulting in a lower cost and shorter outage time. Electronic components have become smaller and deal with more complex algorithms. These systems are very fast, precise, reliable and easy to handle. The whole inspection, from the planning, examination, data analysis and final report, is now a highly automated process, which makes inspection much easier and more reliable. This paper presents the new generation of INETEC's VVER steam generator inspection system as ultimate solution for steam generator inspection and repair. (author)

  4. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  5. Fission product retention during faults involving steam generator tube rupture

    International Nuclear Information System (INIS)

    Rodliffe, R.S.

    1983-08-01

    In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

  6. Steam generators of Phenix: Measurement of the hydrogen concentration in sodium for detecting water leaks in the steam generator tubes

    International Nuclear Information System (INIS)

    Cambillard, E.; Lacroix, A.; Langlois, J.; Viala, J.

    1975-01-01

    The Phenix secondary circuits are provided with measurement systems of hydrogen concentration in sodium, that allow for the detection of possible water leaks in steam generators and the location of a faulty module. A measurement device consists of : a detector with nickel membranes of 0, 3 mm wall thickness, an ion pump with a 200 l/s flow rate, a quadrupole mass spectrometer and a calibrated hydrogen leak. The temperature correction is made automatically. The main tests carried out on the leak detection systems are reported. Since the first system operation (October 24, 1973), the measurements allowed us to obtain the hydrogen diffusion rates through the steam generator tube walls. (author)

  7. Experimental fretting-wear studies of steam generator materials

    International Nuclear Information System (INIS)

    Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

    1994-01-01

    Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally-derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances and tube support geometries have been studied. As well, the effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short- and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is appropriate correlating parameter for impact-sliding interaction

  8. Modeling and dynamic simulation of U-tube steam generator

    International Nuclear Information System (INIS)

    Cui Zhenghua; Jia Dounan; Chen Xuejun; Yu Erjun

    1992-01-01

    An accurate and simple dynamic mathematical model of U-tube steam generator is presented. It is solved by Adams method and Gear method respectively. The results of this model are in good agreements with that of Kerlin's model which has been validated by the tests. And the two calculating methods are compared

  9. Radiological protection for the ANGRA 1 steam generator replacement outage

    International Nuclear Information System (INIS)

    Oliveira, Magno Jose de; Amaral, Marcos Antonio do; Minelli, Edson; Ferreira, William Alves

    2009-01-01

    The Angra 1 Nuclear Power Plant (NPP) is a Westinghouse two-loop plant with net output before its 1P16 Outage of 632 MWe, with the Old Steam Generators (OSG) type model D3, which were replaced by two new Steam Generators with feed water-ring system. Localized in Angra dos Reis, Rio de Janeiro - Brazil, Angra 1 started in commercial operation in 1985 and, from the beginning problems related to corrosion have appeared in the Inconel 600 alloy of the tubes. The corrosion problems indicated the necessity for a strong control of the tubes thicknesses and, after a time, the ELETRONUCLEAR decided to replace the OSG. In 2009, ELETRONUCLEAR initiated in January 24, the actions for the Steam Generators Replacement - SGR. During the SGR process, several controls were applied in field, which made possible to have no radiological accidents, no dose limits exceeded, and permitted to achieve a very good result in terms of Collective Dose. This paper describes the radiological controls applied for the Angra 1 Steam Generator Replacement Outage, the radiological protection team sizing and distribution and the obtained results. (author)

  10. Small leak detection requirements for SNR-300 steam generator operation

    International Nuclear Information System (INIS)

    Dumm, K.

    1975-01-01

    The leak detection philosophy of the SNR-300 steam generators is described. Due to operational demands small leaks have already to be detectable at a stage where secondary tube damage has not yet occurred. The requirements on a leak detection instrument are developed and the instrument itself is described. (author)

  11. Status of the CRBRP steam-generator design

    International Nuclear Information System (INIS)

    Schmidt, J.E.; Martinez, R.S.; Murdock, J.F.

    1981-06-01

    Fabrication of the Prototype Unit is near completion and will be delivered to the test site in August, 1981. The Plant Unit design is presently at an advanced stage and will result in steam generator units fully capable of meeting all the requiments of the CRBRP Power Plant

  12. Leak suppression at steam generator man-, hand-, and eyeholes

    International Nuclear Information System (INIS)

    Sylvain, C.; Sutz, P.; Gemma, A.

    1988-01-01

    Plant unavailability associated with primary and secondary holes is approximately the same as that caused by steam generator tube defects, i.e., 0.5%. Problems encountered with steam generator man-, hand-, and eyeholes during plant operation have led Electricite de France (EdF) and Framatome to improve hole seal design and to develop robots for closing and cleaning them. The data base available in France in this field on some 150 steam generators in 900- and 1300-MW(electric) pressurized water reactors (the equivalent of 300 reactor-yr of operation) has been the base of the developments described in this paper. Incidents occurring in operation primarily concern had-and inspection holes located on the steam generator's secondary side. They include four kinds: (1) leakage detected in operation, requiring forced outages, (2) leakage detected during plant restart after a scheduled shutdown and resulting in a restart delay, (3) pitting of seal mating surfaces, not inducing any leakage but jeopardizing subsequent compliance and requiring difficult and costly repairs, and (4) seizing of screws or bolts. New primary and secondary hole stud tightening and maintenance machines help to improve the efficiency of the in-service closing operations. They provide savings of up to 80% on labor, duration of operations, and exposure

  13. Unique systems for inspection and repair of VVER steam generators

    International Nuclear Information System (INIS)

    Kovalyk, Adrian; Pilat, Peter; Jablonicky, Pavol

    2014-01-01

    During over 30 years, VUJE Trnava has developed a series of remote control manipulators for in-service inspection and maintenance of steam generator collectors. The manipulators have been widely used on WWER type reactors in Slovakia and abroad. Some of the manipulators for non-destructive testing are shown.

  14. Steam generator and circulator model for the HELAP code

    International Nuclear Information System (INIS)

    Ludewig, H.

    1975-07-01

    An outline is presented of the work carried out in the 1974 fiscal year on the GCFBR safety research project consisting of the development of improved steam generator and circulator (steam turbine driven helium compressor) models which will eventually be inserted in the HELAP (1) code. Furthermore, a code was developed which will be used to generate steady state input for the primary and secondary sides of the steam generator. The following conclusions and suggestions for further work are made: (1) The steam-generator and circulator model are consistent with the volume and junction layout used in HELAP, (2) with minor changes these models, when incorporated in HELAP, could be used to simulate a direct cycle plant, (3) an explicit control valve model is still to be developed and would be very desirable to control the flow to the turbine during a transient (initially this flow will be controlled by using the existing check valve model); (4) the friction factor in the laminar flow region is computed inaccurately, this might cause significant errors in loss-of-flow accidents; and (5) it is felt that HELAP will still use a large amount of computer time and will thus be limited to design basis accidents without scram or loss of flow transients with and without scram. Finally it may also be used as a test bed for the development of prototype component models which would be incorporated in a more sophisticated system code, developed specifically for GCFBR's

  15. Leak detection in LMFBR steam generators during operation

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K [INTERATOM, Bergisch Gladbach (Germany)

    1978-10-01

    This paper deals with the following four main aspects: requirement on the leak detection of the SNR-300 steam generators; the hydrogen detector of SNR-300; remarks on the disadvantage of impurity detectors; and the first approach to acoustic leak detection systems.

  16. CANDU steam generator tubing material service experience and allied development

    International Nuclear Information System (INIS)

    Hart, A.E.; Lesurf, J.E.

    1976-01-01

    This paper covers the following aspects for the tube materials in CANDU-PHW steam generators: inservice performance with respect to tube leaks and coolant activity attributable to boiler tube corrosion, selection of tube materials for use with non-boiling and boiling primary coolants, supporting development on corrosion, vibration, fretting wear, tube inspection, leak detection and plugging of defective tubes. (author)

  17. Steam generation by combustion of processed waste fats

    Energy Technology Data Exchange (ETDEWEB)

    Pudel, F.; Lengenfeld, P. [OEHMI Forschung und Ingenieurtechnik GmbH, Magdeburg (Germany)

    1993-12-31

    The use of specially processed waste fats as a fuel oil substitute offers, at attractive costs, an environmentally friendly alternative to conventional disposal like refuse incineration or deposition. For that purpose the processed fat is mixed with EL fuel oil and burned in a standard steam generation plant equipped with special accessories. The measured emission values of the combustion processes are very low.

  18. Leak detection in LMFBR steam generators during operation

    International Nuclear Information System (INIS)

    Dumm, K.

    1978-01-01

    This paper deals with the following four main aspects: requirement on the leak detection of the SNR-300 steam generators; the hydrogen detector of SNR-300; remarks on the disadvantage of impurity detectors; and the first approach to acoustic leak detection systems

  19. Mushrooms as Efficient Solar Steam-Generation Devices.

    Science.gov (United States)

    Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

    2017-07-01

    Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Application of genetic neural network in steam generator fault diagnosing

    International Nuclear Information System (INIS)

    Lin Xiaogong; Jiang Xingwei; Liu Tao; Shi Xiaocheng

    2005-01-01

    In the paper, a new algorithm which neural network and genetic algorithm are mixed is adopted, aiming at the problems of slow convergence rate and easily falling into part minimums in network studying of traditional BP neural network, and used in the fault diagnosis of steam generator. The result shows that this algorithm can solve the convergence problem in the network trains effectively. (author)

  1. Steam generators regulatory practices and issues in Spain

    International Nuclear Information System (INIS)

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-01-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects

  2. GRUVAL for ET inspection of the steam generator tubes

    International Nuclear Information System (INIS)

    Garcia Bueno, A.; Francia, L.; Jimenez Garcia, J. J.; Garcia, R.; Castelinou, M.; Torrens, J.

    2013-01-01

    The steam generators of the nuclear power plants, PWR type are one of the most important components from the point of view of safety and plant availability. Thousands of tubes that form, approximately 1 mm of thickness, required to be inspected in accordance with codes and standards, to ensure the integrity of the component during the operation of the plant.

  3. Corrosion and Rupture of Steam Generator Tubings in PWRs

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-01

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

  4. Corrosion and Rupture of Steam Generator Tubings in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-15

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

  5. Small leak detection requirements for SNR-300 steam generator operation

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K

    1975-07-01

    The leak detection philosophy of the SNR-300 steam generators is described. Due to operational demands small leaks have already to be detectable at a stage where secondary tube damage has not yet occurred. The requirements on a leak detection instrument are developed and the instrument itself is described. (author)

  6. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  7. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    Science.gov (United States)

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  8. Graphite-water steam-generating reactor in the USSR

    Energy Technology Data Exchange (ETDEWEB)

    Dollezhal, N A [AN SSSR, Moscow

    1981-10-01

    One of the types of power reactor used in the USSR is the graphite-water steam-generating reactor RBMK. This produces saturated steam at a pressure of 7MPa. Reactors giving 1GWe each have been installed at the Leningrad, Kursk, Chernobyl and other power stations. Further stations using reactors of this type are being built. A description is given of the fuel element design, and of the layout of the plant. The main characteristics of RBMK reactors using fuel of rated and higher enrichment are listed.

  9. Steam generator for a pressurized-water coolant nuclear reactor

    International Nuclear Information System (INIS)

    Schroeder, H.J.; Berger, W.

    1975-01-01

    A description is given of a steam generator which has a vertical cylindrical housing having a steam output outlet, a horizontal tube sheet closing the lower end of this housing, and an inverted U-shaped tube bundle inside of the housing and having vertical inlet and outlet legs with their ends mounted in the tube sheet. Beneath the tube sheet there are inlet and outlet manifolds for the respective ends of the tube bundle so that pressurized-water coolant from a pressurized-water coolant nuclear reactor can be circulated through the tube bundle

  10. Effect of liquid waste discharges from steam generating facilities

    Energy Technology Data Exchange (ETDEWEB)

    McGuire, H.E. Jr.

    1977-09-01

    This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides.

  11. Effect of liquid waste discharges from steam generating facilities

    International Nuclear Information System (INIS)

    McGuire, H.E. Jr.

    1977-09-01

    This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides

  12. Steam generator life-management, reliability, maintenance and refurbishment

    International Nuclear Information System (INIS)

    Spekkens, P.

    2012-01-01

    SGC 2012 is a different kind of a conference - it has its own focus, initiatives and objectives and differs from its predecessors. It originated as the Steam Generator and Heat Exchanger Conference in 1990 - a time when premature degradation of steam generators with Alloy 600 tubes was rampant world-wide, and some CANDU steam generators had started to experience significant fouling and corrosion issues. The six previous steam generator conferences were held on a regular cycle, in a very similar format and with a similar theme. We are now in a different era in steam generators. The Alloy 600 tubing has been largely replaced by more robust materials, and the CANDU steam generators have been brought under much more intense and effective life cycle management. Performance of steam generators has improved greatly, and they are no longer considered at risk of limiting the life of the units. Indeed, most Incoloy 800 steam generators in CANDU units are considered to be capable of operating reliably through the 'second life' of the units and are not being replaced during refurbishments. Given this changing environment, the scope of this conference has been expanded from one to three areas: steam generators and heat exchangers as before, but also; controls, valves and pumps, and; reactor components and systems, Programs A, B and C, respectively. The conference is targeting to address the needs and interests of the operating utilities, and to 'focus on what needs attention'. As a means of 'focusing on what needs attention' an 'Issue-Identification and Definition' program was initiated last winter. The Issue-Identification Team operating with COG President Bob Morrison as its Executive Lead, worked to identify issues requiring attention in the three areas of interest. Of the many issues identified by the Team and elaborated on by the Program Developers of this conference, four were recommended for special attention: A. 'Operate Clean - Build Clean - Plant Wide': Despite their

  13. SGTR Project: Separate Effect Studies for Vertical Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Peyres, V.; Polo, J.; Herranz, L. E.

    2003-07-01

    The SGTR project has been carried out within the fifth EURATOM Framework Programme (Contract No FIKS-CT-1999-0007). Its main objective was to provide an experimental database and to develop and/or verify models to support definition of accident management measures in the hypothetical case of a Steam Generator tube Rupture (SGTR) sequence. The project addressed both vertical and horizontal steam generator designs. This report summarises the main results obtained in the intermediate scale experimentation that addressed Western type steam generators. The specific goal of this test programme was to investigate aerosol retention in the break stage of the secondary side of a water-empty steam generator. The test matrix consisted of 12 tests that explored the influence of variables such as break type and orientation and inlet gas flow rate. This work was performed in the PECA facility of the Laboratory for Analysis of Safety Systems (LASS). Aerosol retention at the break stage of a dry steam generator was observed to be low and non-uniform. Neither break type nor orientation affected results significantly whenever gas flowrates exceeded about 100 kg/h. However, deposition patterns guillotine breaks and fish mouth ones showed remarkable differences. For flowrates above 100 kg/hm the higher the gas flow velocity, the lower the total mass depleted on tube bundle surfaces; however, at lower flowrates this trend was not maintained. An attempt to measure gas injection velocity at the break exit by Particle Image Velocity (PIV) was done but data were highly uncertain. (Author) 2 refs.

  14. Design features of Advanced Power Reactor (APR) 1400 steam generator

    International Nuclear Information System (INIS)

    Park, Tae-Jung; Park, Jun-Soo; Kim, Moo-Yong

    2004-01-01

    Advanced Power Reactor 1400 (APR 1400) which is to achieve the improvement of the safety and economical efficiency has been developed by Korea Hydro and Nuclear Power Co., Ltd. (KHNP) with the support from industries and research institutes. The steam generator for APR 1400 is an evolutionary type from System 80 + , which is the recirculating U-tube heat exchanger with integral economizer. Compared to the System 80 + steam generator, it is focused on the improved design features, operating and design conditions of APR 1400 steam generator. Especially, from the operation experience of Korean Standard Nuclear Power Plant (KSNP) steam generator, the lessons-learned measures are incorporated to prevent the tube wear caused by flow-induced vibration (FIV). The concepts for the preventive design features against FIV are categorized to two fields; flow distribution and dynamic response characteristics. From the standpoint of flow distribution characteristics, the egg-crate flow distribution plate (EFDP) is installed to prevent the local excessive flow loaded on the most susceptible tube to wear. The parametric study is performed to select the optimum design with the efficient mitigation of local excessive flow. ATHOS3 Mod-01 is used and partly modified to analyze the flow field of the APR 1400 steam generator. In addition, the upper tube bundle support is designed to eliminate the presence of tube with a low natural frequency. Based on the improved upper tube bundle support, the modal analysis is performed and compared with that of System 80 + . Using the results of flow distribution and modal analysis, the two mechanisms of flow-induced vibration are investigated; fluid-elastic instability (FEI) and random turbulence excitation (RTE). (authors)

  15. Steam generator tube integrity program: Phase II, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

  16. Steam generator tube integrity program: Phase II, Final report

    International Nuclear Information System (INIS)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

  17. Stress analysis of HTR-10 steam generator heat exchanging tubes

    International Nuclear Information System (INIS)

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  18. Environmental codes of practice for steam electric power generation

    International Nuclear Information System (INIS)

    1985-03-01

    The Design Phase Code is one of a series of documents being developed for the steam electric power generation industry. This industry includes fossil-fuelled stations (gas, oil and coal-fired boilers), and nuclear-powered stations (CANDU heavy water reactors). In this document, environmental concerns associated with water-related and solid waste activities of steam electric plants are discussed. Design recommendations are presented that will minimize the detrimental environmental effects of once-through cooling water systems, of wastewaters discharged to surface waters and groundwaters, and of solid waste disposal sites. Recommendations are also presented for the design of water-related monitoring systems and programs. Cost estimates associated with the implementation of these recommendations are included. These technical guides for new or modified steam electric stations are the result to consultation with a federal-provincial-industry task force

  19. Steam generators clogging diagnosis through physical and statistical modelling

    International Nuclear Information System (INIS)

    Girard, S.

    2012-01-01

    Steam generators are massive heat exchangers feeding the turbines of pressurised water nuclear power plants. Internal parts of steam generators foul up with iron oxides which gradually close some holes aimed for the passing of the fluid. This phenomenon called clogging causes safety issues and means to assess it are needed to optimise the maintenance strategy. The approach investigated in this thesis is the analysis of steam generators dynamic behaviour during power transients with a mono dimensional physical model. Two improvements to the model have been implemented. One was taking into account flows orthogonal to the modelling axis, the other was introducing a slip between phases accounting for velocity difference between liquid water and steam. These two elements increased the model's degrees of freedom and improved the adequacy of the simulation to plant data. A new calibration and validation methodology has been proposed to assess the robustness of the model. The initial inverse problem was ill posed: different clogging spatial configurations can produce identical responses. The relative importance of clogging, depending on its localisation, has been estimated by sensitivity analysis with the Sobol' method. The dimension of the model functional output had been previously reduced by principal components analysis. Finally, the input dimension has been reduced by a technique called sliced inverse regression. Based on this new framework, a new diagnosis methodology, more robust and better understood than the existing one, has been proposed. (author)

  20. Conceptual design study of Cu bonded steam generator

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka; Konomura, Mamoru

    2004-05-01

    In phase II of feasibility study of commercialized fast reactor cycle systems of JNC, we make a concept of a sodium cooled reactor without secondary sodium circuits. And a sodium cooled reactor with Cu bonded steam generators is one of promising concept. As the result of FY 2001 study, the construction cost of reactor cooling system with rectangular tube Cu bonded steam generators is 0.71 to 1.23 times as much as that of an ordinary sodium cooled reactor with secondary sodium circuits. In the FY 2003 study, plastic and creep analysis to evaluate life distortion are carried out and inelastic strains and creep fatigue damage are checked for full code compliance. The NNC's crack growth experiments show that there are few possibility to penetrate a crack from the steam tube side to the sodium tube side at the operating temperature. But penetration is observed in a four point bend test at the room temperature, because the notch opens widely in the bend test. In the FY 2004 study, a gas pressurized crack growth experiment is planed to confirm that there is no crack penetration in the condition of operating steam generators. (author)

  1. Qualification of Alloy 800 for sodium heated steam generators

    International Nuclear Information System (INIS)

    Duke, J.M.; Sessions, C.E.; Ray, W.E.

    1976-01-01

    A reference specification of Alloy 800 for use in LMFBR steam generators is defined considering waterside corrosion, weldability and mechanical properties. Additional mechanical test data are being generated to support ASME Code acceptance. Candidate weld filler metals were assessed for use in subsequent weld process development. Progress on resolving technical concerns related to the role of tertiary creep identified the impact of test conditions and gamma prime strengthening in determining the creep behavior of Alloy 800

  2. Ultrasonic Cleaning of Nuclear Steam Generator by Micro Bubble

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Woo Tae [Korea Hydro and Nuclear Power Co., Daejeon (Korea, Republic of); Kim, Sang Tae; Yoon, Sang Jung [Sae-An Engineering Co., Seoul (Korea, Republic of)

    2012-05-15

    In this paper, we present ultrasonic cleaning technology for a nuclear steam generator using micro bubble. We could extend the boundary of ultrasonic cleaning by using micro bubbles in water. Ultrasonic energy measured was increased about 5 times after the generation of micro bubbles in water. Furthermore, ultrasound energy was measured to be strong enough to create cavitation even though the ultrasound sensor was about 2 meters away from the ultrasonic transducer

  3. Automatic system for redistributing feedwater in a steam generator of a nuclear power plant

    International Nuclear Information System (INIS)

    Fuoto, J.S.; Crotzer, M.E.; Lang, G.E.

    1980-01-01

    A system is described for automatically redistributing a steam generator secondary tube system after a burst in the secondary tubing. This applies to a given steam generator in a system having several steam generators partially sharing a common tube system, and employs a pressure control generating an electrical signal which is compared with given values [fr

  4. Steam generator secondary side chemical cleaning at Gentilly-2

    International Nuclear Information System (INIS)

    Plante, S.

    2006-01-01

    After more than 20 years of operation, the secondary side of the four steam generators at Gentilly-2 were chemically cleaned during the 2005 annual outage. The FRAMATOME ANP high temperature cleaning process used to remove magnetite loading involved stepwise injection of solvent with PHT temperature in the range 160 o C to 175 o C. The heat required to maintain the PHT temperature was provided by the operation of the main PHT pumps and the reactor core residual heat. The temperature control was accomplished by the shutdown cooling system heat exchangers. A total of 1280 kg of magnetite was removed from the four steam generators. A copper-cleaning step was applied after the iron step. The PHT has been cooled down and the steam generators drained to temporary tanks and dried in preparation of the copper step. The process has been applied at room temperature, two boilers at a time. The solvent removed a total of 116 kg of copper. During the iron step, steam flow to the feedwater tank chemically contaminate the Balance Of Plant (BOP) systems. The isolation of this path should have been part of the G2 procedures. Around 700 m3 of water had to be drained to interim storage tanks for subsequent resin treatment before disposal. Visual inspection of BO1 tubesheet and first support plate showed clean surfaces without measurable sludge pile. Upper support plates visual inspection of BO4 revealed that broach holes blockage reported in 2000 is still present in peripheral area. Following the plant restart, the medium range level measurement instability observed since several years for BO3 was no more present. As anticipated, it also has been observed that the medium and wide range level measurements have shifted down as a result of downcomer flow increase after the cleaning. The cleaning objectives were achieved regarding the fouling reduction on the steam generators secondary side but broach holes blockage of the upper support plate is still present in periphery. (author)

  5. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  6. Extended layup of steam generators during a refurbishment outage

    International Nuclear Information System (INIS)

    Marks, C.R.; Little, M.D.; Slade, J.; Gendron, T.

    2009-01-01

    In May 2008, Point Lepreau Generating Station (PLGS), owned and operated by New Brunswick Power Nuclear (NBPN), entered an extended refurbishment outage initially expected to last approximately 18 months. NBPN had the two inter-related goals with respect to layup of the steam generators during this period: equipment preservation and inspection interval modification. The steam generators were to be preserved such that there was no loss of operating life due to corrosion of either the tubing (Alloy 800NG) or other internal components (with carbon steel being the limiting material with respect to corrosion). Additionally, NBPN desired that the time in layup not count as operating time in setting the schedule for future inspections. That is, a key goal of the steam generator layup is that the future inspection interval be based on operating time, not calendar time. The NBPN approach consists of the following four steps: A review of industry operating experience with long outages (including both PWRs and PHWRs); The development of technically based layup strategies and procedures; A mid-outage review of the implementation of the layup strategies and procedures; and A post-outage review to determine if the actual conditions in the steam generators will support modification of the inspection interval. This paper discusses the results of the first three of these steps. At this time, the plant is still in the refurbishment outage. Throughout the outage evaluation process, the following issues have been the main focus of the reviews: The potential for degradation (pitting and cracking) of steam generator tubes; The potential for general corrosion of carbon and low alloy steel internals; Oxidation of deposits (which could subsequently lead to oxidizing conditions during operation, possibly leading to tube degradation). This paper discusses the industry operating experience reviewed, the pre-outage assessments, and the mid-outage assessments. Current outage planning places the

  7. CATHENA analysis of CANDU 6 steam generators for steam main break at a remote location

    Energy Technology Data Exchange (ETDEWEB)

    Liu, T. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

    2009-07-01

    CATHENA (Canadian Algorithm for THErmalhydraulic Network Analysis) is a nonequilibrium, two-phase, two fluid network analysis code that has been in use for over two decades by various groups in Canada and around the world. It is the primary Thermalhydraulics network analysis tool used by Atomic Energy Canada Ltd. (AECL) in the design, safety and licensing analysis of power and research reactors as well as test facilities. In the thermalhydraulic model, the liquid and vapor phases may have different pressures, velocities, and temperatures. The objective of the present paper is to present the detailed modeling of a CANDU 6 Steam Generator (SG) using the transient, thermalhydraulics network code CATHENA. The model represents the secondary side, primary side and the main steam system including the main steam line up to the assumed break location. The present model is designed such that the transient pressure drops across Tube Support Plates (TSP) could be extracted. The resistances of degraded/fouled TSPs were modeled by using the increased/reduced flow area of the TSPs. CATHENA then calculates the flow resistance in two-phase flow based on the area contraction/expansion at the TSPs. Three sets of simulations were performed; one with the degraded steam generator data provided by the utility users, and the other two with waterlanced (cleaned with high pressure water jet) TSPs. One run assumed the flow area increased by 25 percent, the other run assumed the flow area increased by 50 percent. on the hot side of the SG. No significant changes in the break discharge rates were observed between the runs. However, the steam generator downcomer flow for the waterlanced case did not reverse during the blowdown as was calculated for the degraded case. As expected, the pressure drop across the TSPs was decreased in the waterlanced cases comparing with degraded cases. The CATHENA simulation provides estimates of the velocity, density, and quality in the tube bundle as well as

  8. Recent technology for nuclear steam turbine-generator units

    International Nuclear Information System (INIS)

    Moriya, Shin-ichi; Kuwashima, Hidesumi; Ueno, Takeshi; Ooi, Masao

    1988-01-01

    As the next nuclear power plants subsequent to the present 1,100 MWe plants, the technical development of ABWRs was completed, and the plan for constructing the actual plants is advanced. As for the steam turbine and generator facilities of 1,350 MWe output applied to these plants, the TC6F-52 type steam turbines using 52 in long blades, moisture separation heaters, butterfly type intermediate valves, feed heater drain pumping-up system and other new technologies for increasing the capacity and improving the thermal efficiency were adopted. In this paper, the outline of the main technologies of those and the state of examination when those are applied to the actual plants are described. As to the technical fields of the steam turbine system for ABWRs, the improvement of the total technologies of the plants was promoted, aiming at the good economical efficiency, reliability and thermal efficiency of the whole facilities, not only the main turbines. The basic specification of the steam turbine facilities for 50 Hz ABWR plants and the main new technologies applied to the turbines are shown. The development of 52 in long last stage blades, the development of the analysis program for the coupled vibration of the large rotor system, the development of moisture separation heaters, the turbine control system, condensate and feed water system, and the generators are described. (Kako, I.)

  9. Tests and analysis on steam generator tube failure propagation

    International Nuclear Information System (INIS)

    Tanabe, Hiromi

    1990-01-01

    The understanding of leak enlargement and failure propagation behavior is essential to select a design basis leak (DBL) of LMFBR steam generators. Therefore, various series of experiments, such as self-enlargement tests, target wastage tests, failure propagation tests were conducted in a wide range of leak using test facilities of SWAT at PNC/OEC. Especially, in the large leak tests, potential of overheating failure was investigated under a prototypical steam cooling condition inside target tubes. In the small leak, the difference of wastage resistivity was clarified among several tube materials such as 9-chrome steels. In regard to an analytical approach, a computer code LEAP (Leak Enlargement and Propagation) was developed on the basis of all of these experimental results. The code was used to validate the previously selected DBL of the prototype reactor, Monju, steam generator. This approach proved to be successful in spite of somewhat over-conservatism in the analysis. Moreover, LEAP clarified the effectiveness of a rapid steam dump and an enhanced leak detection system. The code improvement toward a realistic analysis is desired, however, to lessen the DBL for a future large plant and then the re-evaluation of the experimental data such as the size of secondary failure is under way. (author). 4 refs, 8 figs, 1 tab

  10. Life extension and replacement management for RAPS type steam generators

    International Nuclear Information System (INIS)

    Arya, R.C.; Rastogi, A.K.

    1996-01-01

    The steam generating equipment in first four units of Indian PHWRs Rajasthan Atomic Power Station (RAPS) 1-2 and Madras Atomic Power Station (MAPS) 1-2 are hairpin type and comprise of eight boiler assemblies. Each assembly consists of identical, single pass, inverted and vertical hairpin heat exchangers (10 for RAPS and 11 for MAPS) containing 195 monel-400 U tubes of 12.7 mm dia x 1.242 mm thick. The hot heavy water flows through these tubes and imparts heat to feed, light demineralized water entering the shell at the bottom of preheat leg. The heat is generated on the outer surface of the tubes. Details of studies carried out for life extension and replacement management for RAPS type steam generators are given. 1 fig., 5 tabs

  11. Use of reinforced soil wall to support steam generator transfer

    International Nuclear Information System (INIS)

    Davie, J.R.; Wang, J.T.; Gladstone, R.A.

    1991-01-01

    Consumers Power Company had the two steam generators at its Palisades Nuclear Plant in Michigan replaced in November 1990. This replacement was accomplished through a 26-foot wide by 28-foot high opening cut into the wall of the containment building, about 45 feet above the original ground surface. Because this ground surface was at an approximately 3-H:1-V slope, leveling was required before replacement in order to provide access for the steam generators and adequate support for the heavy-duty gantry crane system used to transfer the generators. A 25-foot high reinforced soil wall was constructed to achieve the level surface. This paper describes the design and construction of the heavily loaded reinforced soil wall, including ground improvement measures required to obtain adequate wall stability. The performance of the wall under test loading will also be presented and discussed

  12. Mechanical design of the hot steam headers of the THTR-300 steam generators

    International Nuclear Information System (INIS)

    Blumer, U.; Stumpf, M.

    1988-01-01

    The high pressure steam headers of the THTR steam generators have been subject to special attention during the design phase due to the following reasons: these components are the pressure retaining parts with the heaviest wall thickness in the region of the steam generators; they therefore are sensitive to thermal transient conditions; they are operated in the elevated temperature regime, where creep effects cannot be neglected; there is almost no service experience from fossil steam generators with this type of material (Alloy 800). Safety consideration therefore have been rather extensive and have focussed on two main areas which will be treated in this paper: 1. Analytical investigations on the cyclic material behaviour under all specified operating conditions, taking into account the non-elastic response of the material. 2. Limitation of the consequences of a header rupture by installation of heavy whip restraints. Elastic-plastic-creep analyses: The analyses were performed in different stages and are explained in the corresponding order: Evaluation of the critical location on the header and establishment of a simplified model of a nozzle region for further analysis. Preliminary thermal analyses of all specified transient conditions on simplified procedures, in order to establish a severity ranking of the conditions. Establishment of representative loading blocks. Evaluation of the material properties for thermal and structural, especially non-elastic behaviour. Detailed thermal analyses. Detailed structural analyses of the non-elastic cyclic response. Extrapolation for all cycles and assessment of the results by design codes. Discussion of the results. Header whip restraint design: In addition to the above analysis efforts, heavy whip restraints were provided to assure limitation of the effects of a header failure. This pager shows the measures that were taken to restrain the movement in case of longitudinal and transverse breaks: The anti-whip designs are

  13. Shearon Harris steam generator channel head drain line leakage

    International Nuclear Information System (INIS)

    Bauer, P.A.

    1992-01-01

    All three Shearon Harris steam generators were equipped with Inconel 600 drain penetrations inserted into clearance holes on the bottom center line of the plenums, roll expanded into the plenum shell, and seal welded to the stainless steel cladding. Eddy current inspections showed axial cracks in the drain lines of B and C generators, but not on the leaking A generator. The drain lines of the three generators were repaired by cutting off the pipe under the plenum, applying Inconel 600 cladding to the underside of the plenum by a temper bead process, spot facing the overlay cladding and welding a new Inconel 600 pipe coupling to the clad surface. 3 figs

  14. ANL/CANTIA code for steam generator tube integrity assessment

    International Nuclear Information System (INIS)

    Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

    2009-01-01

    Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

  15. Simulation of a main steam line break with steam generator tube rupture using trace

    Energy Technology Data Exchange (ETDEWEB)

    Gallardo, S.; Querol, A.; Verdu, G. [Departamento de Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino de Vera s/n, 46022, Valencia (Spain)

    2012-07-01

    A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

  16. Disposal and handling of nuclear steam generator chemical cleaning wastes

    International Nuclear Information System (INIS)

    Larrick, A.P.; Schneidmiller, D.

    1978-01-01

    A large number of pressurized water nuclear reactor electrical generating plants have experienced a corrosion-related problem with their steam generators known as denting. Denting is a mechanical deformation of the steam generator tubes that occurs at the tube support plates. Corrosion of the tube support plates occurs within the annuli through which the tubes pass and the resulting corrosion oxides, which are larger in volume than the original metal, compress and deform the tubes. In some cases, the induced stresses have been severe enough to cause tube and/or support cracking. The problem was so severe at the Turkey Point and Surrey plants that the tubing is being replaced. For less severe cases, chemical cleaning of the oxides, and other materials which deposit in the annuli from the water, is being considered. A Department of Energy-sponsored program was conducted by Consolidated Edison Co. of New York which identified several suitable cleaning solvents and led to in-plant chemical cleaning pilot demonstrations in the Indian Point Unit 1 steam generators. Current programs to improve the technology are being conducted by the Electric Power Research Institute, and the three PWR NSSS vendors with the assistance of numerous consultants, vendors, and laboratories. These programs are expected to result in more effective, less corrosive solvents. However, after a chemical cleaning is conducted, a large problem still remains- that of disposing of the spent wastes. The paper summarizes some of the methods currently available for handling and disposal of the wastes

  17. Design of fault tolerant control system for steam generator using

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Myung Ki; Seo, Mi Ro [Korea Electric Power Research Institute, Taejon (Korea, Republic of)

    1998-12-31

    A controller and sensor fault tolerant system for a steam generator is designed with fuzzy logic. A structure of the proposed fault tolerant redundant system is composed of a supervisor and two fuzzy weighting modulators. A supervisor alternatively checks a controller and a sensor induced performances to identify which part, a controller or a sensor, is faulty. In order to analyze controller induced performance both an error and a change in error of the system output are chosen as fuzzy variables. The fuzzy logic for a sensor induced performance uses two variables : a deviation between two sensor outputs and its frequency. Fuzzy weighting modulator generates an output signal compensated for faulty input signal. Simulations show that the proposed fault tolerant control scheme for a steam generator regulates well water level by suppressing fault effect of either controllers or sensors. Therefore through duplicating sensors and controllers with the proposed fault tolerant scheme, both a reliability of a steam generator control and sensor system and that of a power plant increase even more. 2 refs., 9 figs., 1 tab. (Author)

  18. Improvements to the COBRA-TF (EPRI) computer code for steam generator analysis. Final report

    International Nuclear Information System (INIS)

    Stewart, C.W.; Barnhart, J.S.; Koontz, A.S.

    1980-09-01

    The COBRA-TF (EPRI) code has been improved and extended for pressurized water reactor steam generator analysis. New features and models have been added in the areas of subcooled boiling and heat transfer, turbulence, numerics, and global steam generator modeling. The code's new capabilities are qualified against selected experimental data and demonstrated for typical global and microscale steam generator analysis

  19. Electric power generating plant having direct-coupled steam and compressed-air cycles

    Science.gov (United States)

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  20. Electric power generating plant having direct coupled steam and compressed air cycles

    Science.gov (United States)

    Drost, Monte K.

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  1. 76 FR 74834 - Interim Staff Guidance on Aging Management Program for Steam Generators

    Science.gov (United States)

    2011-12-01

    ... for Steam Generators AGENCY: Nuclear Regulatory Commission. ACTION: Interim staff guidance; issuance... (LR-ISG), LR-ISG-2011-02, ``Aging Management Program for Steam Generators.'' This LR-ISG provides the...) document, NEI 97-06, ``Steam Generator Program Guidelines,'' (NRC's Agencywide Documents Access and...

  2. Influence of quality coal combustion and domestic stoves outbreaks steam generators and the environmental pollution

    OpenAIRE

    Petrilean, Dan Codrut

    2008-01-01

    It was drawn balance a steam generator. We determined the pollutant emissions from coal combustion in the furnace Jiu Valley steam generator with an output of 150 MW. As an example of the steam generator was considered the type BabkoK Hitachi with turbine Turbao + Atom, in cogeneration.

  3. Design and related R and D works of 'Monju' steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Nakai, Y; Imanaka, N; Hoshi, Y; Tanaka, K; Hori, M; Yoshikawa, Y

    1975-07-01

    The steam generator is considered to be one of the key components in LMFBR plant. Helical coil type steam generator is selected as a reference for the first Japanese demonstration plant 'MONJU'. The paper gives the structural and functional features of 'MONJU' steam generator together with a brief description of secondary cooling system. The related R and D works are also illustrated. (author)

  4. The steam generating heavy water reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    A review is presented on the evolution of the SGHWR concept by the United Kingdom Atomic Energy Authority and the production of early commercial designs, together with later development by the Design and Construction Companies. This is followed by a description of the current commercial design. Possible future developments are suggested. The many advantageous features of the concept are mentioned with a view to supporting optimism for the future of the system. Headings include the following: safety criteria and risk assessment; emergency core cooling system design and development; protective systems; reactor coolant system; reactivity control; off-load refuelling; pressure containment; 'fence' header coolant circuit design; feed water injection; continuous spray cooling; low pressure cooling systems for residual heat removal during refuelling; high pressure cooling system for guaranteed feed water supply; auxiliary systems; structural materials; calandria and neutron shields; fuel element development; alternative loop circuit design; future developments (use of hydraulic diodes to provide a substantial reverse flow resistance by the generation of a vortex; multi-drum and multi-pump schemes; refuelling alternatives; coolant circuit inversion; use of superheat channels). (U.K.)

  5. Detection and localisation of leaks in steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Westenbrugge, J.K. van; Visbach, D M [B.V. NERATOM, The Hague (Netherlands)

    1978-10-01

    Steam generator experience in Netherlands is concentrated in NERATOM, the company that takes part n the construction of LMFBRs: SNR-300 in Kalkar in the framework of the international company INB (Internationale Natrium Brutreaktor Bau) together with the German company INTERATOM and the Belgian company BelgoNucleaire. Experience consists of designing constructing and testing of prototypes of the SNR-300 plant components, constructing and licensing of the components for SNR-300 proper and in conceptual design of components for larger power plants. Supporting research and testing of the prototypes is carried out by the organization for Industrial Research TNO. The two types studied are the straight tube type and the helical tube type steam generator. Descriptions of both types were published earlier. It should be pointed out here that the construction material is the ferritic 2% Cr 1 Mo 1NiNb-steel (DIN Wnr. 1.6770)

  6. Leak detection and location in MONJU steam generators

    International Nuclear Information System (INIS)

    Saito, T.; Kosugi, T.

    1978-01-01

    Leak detection system of MONJU steam generator depends mostly on in-sodium hydrogen detectors. The requirements on leak detector performance are determined from the point of view of protecting tube leak propagation due to wastage, and the process of determining the performance is shown briefly. Research and development activities on in-sodium hydrogen detectors are described and the specifications of leak detectors for MONJU are also presented. In-cover-gas hydrogen detector and acoustic detector are under development. Research and development activities on the leak location after steam generator shutdown by such methods as an electromagnetic method and ultrasonic method are described. The results of the research and development work on inserting the test probes into tubes are described also. An idea for finding the condition of tubes in the neighbourhood of the leak is also presented. (author)

  7. 1984 NRC Branch annual report: Steam Generator Group Project

    International Nuclear Information System (INIS)

    Clark, R.A.; Bickford, R.L.; Birks, A.S.

    1985-02-01

    Program objectives are to develop validated models, based on experimental data, for prediction of margins-to-failure under burst and collapse pressures of steam generator tubing found to be service-degraded by eddy current inservice inspection. This required the research contractor, Pacific Northwest Laboratory, to obtain, house and prepare an out-of-service degraded steam generator for a confirmatory research program. This research includes: (1) validation of current and developmental nondestructive examination techniques; (2) optimization of inservice inspection procedures, sampling plan and inspection period; (3) validation of tube integrity predictive models; (4) validation of stress corrosion cracking predictive models; (5) development/optimization of tube plugging criteria; and (6) evaluation of proposed chemical cleaning and decontamination processes/procedures with respect to near-term integrity and long-term effects on corrosion, degradation and safety

  8. Steam generator group project progress report. Task 3, health physics

    International Nuclear Information System (INIS)

    Reece, W.D.; Hoenes, G.R.; Parkhurst, M.A.

    1984-01-01

    The gamma radiation fields in and around the retired Surry steam generator were measured extensively with thermoluminescent dosimeters (TLD's) and other standard radiation instruments. The techniques of measurement and the results are described for locations outside the shell, inside the channel head, and inside the secondary side of the steam generator. The gamma fields ranged from more than 10 R/hr in the middle of the tube bundle on the secondary side to less than 5 mR/hr at the bottom of the outside of the shell below the channel head. Co-60 was the only detected gamma emitter. The results of the measurements were used in an analytical model which predicted the Co-60 inventory to be between 70 and 87 curies

  9. Small leak damage and protection systems in steam generators

    International Nuclear Information System (INIS)

    Greene, D.A.

    1976-01-01

    A small leak of water into sodium in a liquid metal heated steam generator can cause damage to adjacent tubes, a phenomenon termed wastage. Theories on this phenomenon range from corrosion from sodium water reaction products to erosion by supersonic particles. An alternative approach considers the water injection to form a simple combustion process. Using this approach many aspects of over 250 wastage experiments can be explained both analytically and physically. The U.S. has an extensive technology in the general area of acoustic surveillance. High temperature in-sodium microphones, in-vessel waveguides, and data analysis techniques have been successfully demonstrated in national development programs. This technology has been applied specifically to the development of an acoustic leak detection/location monitor for small leaks in an operating steam generator

  10. Acoustic tool for leak inspections in steam generator divider plates

    International Nuclear Information System (INIS)

    Kowalewski, J.; Maak, P.; Colbert, M.

    1997-01-01

    Cross flow leakage through divider plates in the primary head of steam generators, may be a contributor to RIHT rise which can have a negative effect on the operation of a plant. A method to provide quick and reliable inspection of divider plate leakage can be very useful in helping make timely and effective maintenance decisions. A novel acoustic tool for performing inspections in drained steam generators during shutdowns has been developed by OH Technologies and successfully demonstrated in a field application. The technique, referred as ALIS (acoustic leak inspection system), performs a scan of the divider plate face and presents a graphic image of the leakage paths and an estimate of the total leakage area. (author)

  11. Leak detection and location in MONJU steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Saito, T; Kosugi, T [Prototype Reactor Office, Tokyo (Japan)

    1978-10-01

    Leak detection system of MONJU steam generator depends mostly on in-sodium hydrogen detectors. The requirements on leak detector performance are determined from the point of view of protecting tube leak propagation due to wastage, and the process of determining the performance is shown briefly. Research and development activities on in-sodium hydrogen detectors are described and the specifications of leak detectors for MONJU are also presented. In-cover-gas hydrogen detector and acoustic detector are under development. Research and development activities on the leak location after steam generator shutdown by such methods as an electromagnetic method and ultrasonic method are described. The results of the research and development work on inserting the test probes into tubes are described also. An idea for finding the condition of tubes in the neighbourhood of the leak is also presented. (author)

  12. Methods for preventing steam generator failure or degradation

    International Nuclear Information System (INIS)

    Green, S.J.

    1986-01-01

    PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated IGA. It has further been shown that pitting can be minimized by sludge lancing and by reducing impurity ingress. (author)

  13. Ageing management database development for PWR NPP steam generator

    International Nuclear Information System (INIS)

    Liu Hongyun; Xu Liangjun; Xiong Changhuai; Wang Xianyuan

    2005-01-01

    Steam generator (SG) is one of the key safe important equipment of NPP, which is covered by NPP aging management program. Steam Generator Aging Management Dabatase (SGAMDB) is developed to provide necessary information for SG aging management. RINPO is developing SGAMDB for domestic NPP. This system contains information and data about SG design, manufacture, operation and maintenance. The information include NPP fundamental data, SG design data, SG aging mechanism, SG operation data, SG ISI data, SG maintenance data and SG evaluation interface. The system runs at the intranet of Qinshan-1 NPP with B/S mode. It can provide information inquire and fundamental analysis for NPP SG aging team and SG aging researcher's. In addition, it provides necessary information and data for SG aging analysis and evaluation, such as all pressure test process and flaws of tubes, and collects the analysis results. (authors)

  14. Ultrasonic downcomer flow measurements for recirculating steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Janzen, Victor, E-mail: Victor.Janzen@cnl.ca [Canadian Nuclear Laboratories, Chalk River, ON, Canada K0 J 1J0 (Canada); Luloff, Brian [Canadian Nuclear Laboratories, Chalk River, ON, Canada K0 J 1J0 (Canada); Sedman, Ken [Nuclear Safety Analysis & Support Department, Bruce Power, Toronto, ON, Canada M5G 1X6 (Canada)

    2015-08-15

    Highlights: • Measuring recirculating flow in nuclear steam generators provides useful information. • Flow measurements shed light on component performance and degradation mechanisms. • Commonly used ultrasonic technology and application methods are described. • Results of measurements at several power reactors are summarized. • Potential improvements in reliability and flexibility of application are suggested. - Abstract: Measurements of downcomer flow in nuclear steam generators can provide unique fitness for service and performance indicators related to overall thermalhydraulic performance, safety related secondary-side setpoints and certain forms of degradation. This paper reviews the benefits of downcomer-flow measurements to nuclear power–plant operators, and describes methods that are commonly used. It summarizes the history and state-of-the-art of the most widely used technology, non-intrusive ultrasonic systems, including field applications at several nuclear power plants. It also describes the technical challenges that remain, and summarizes recent technical developments and future improvements.

  15. Failure of fretted steam generator tubes under accident conditions

    International Nuclear Information System (INIS)

    Forrest, C.F.

    1996-10-01

    Tests were carried out with a bank of tubes in a water tunnel to determine the tolerance of flawed nuclear reactor steam generator tubes to accident conditions which would result in high cross-flow velocities. Fourteen specimen tubes were tested, each having one or two types of defect machined into the surface simulating fretting-wear type scars found in some operating steam generators. The tubes were tested at flow velocities sufficient to induce high fluid elastic-type vibrations. Seven of the tubes failed near the thinnest section of the defects during the one-hour tests, due to impacting and/or rubbing between the tube and the support. Strain gauges, displacement transducers, force gauges and an accelerometer were used on the target tube and/or the tube immediately downstream of it to measure their vibrational characteristics

  16. Two Phase Flow Stability in the HTR-10 Steam Generator

    Institute of Scientific and Technical Information of China (English)

    居怀明; 左开芬; 刘志勇; 徐元辉

    2001-01-01

    A 10 MW High Temperature Gas Cooled Reactor (HTR-10) designed bythe Institute of Nuclear Energy Technology (INET) is now being constructed. The steam generator (SG) in the HTR-10 is one of the most important components for reactor safety. The thermal-hydraulic performance of the SG was investigated. A full scale HTR-10 Steam Generator Two Tube Engineering Model Test Facility (SGTM-10) was installed and tested at INET. This paper describes the SGTM-10 thermal hydraulic experimental system in detail. The SGTM-10 simulates the actual thermal and structural parameters of the HTR-10. The SGTM-10 includes three separated loops: the primary helium loop, the secondary water loop, and the tertiary cooling water loop. Two parallel tubes are arranged in the test assembly. The main experimental equipment is shown in the paper. Expermental results are given illustrating the effects of the outlet pressures, the heating power, and the inlet subcooling.

  17. PWR steam generator chemical cleaning, Phase I. Final report

    International Nuclear Information System (INIS)

    Rothstein, S.

    1978-07-01

    United Nuclear Industries (UNI) entered into a subcontract with Consolidated Edison Company of New York (Con Ed) on August 8, 1977, for the purpose of developing methods to chemically clean the secondary side tube to tube support crevices of the steam generators of Indian Point Nos. 1 and 2 PWR plants. This document represents the first reporting on activities performed for Phase I of this effort. Specifically, this report contains the results of a literature search performed by UNI for the purpose of determining state-of-the-art chemical solvents and methods for decontaminating nuclear reactor steam generators. The results of the search sought to accomplish two objectives: (1) identify solvents beyond those proposed at present by UNI and Con Ed for the test program, and (2) confirm the appropriateness of solvents and methods of decontamination currently in use by UNI

  18. Investigation of a steam generator tube rupture sequence using VICTORIA

    International Nuclear Information System (INIS)

    Bixler, N.E.; Erickson, C.M.; Schaperow, J.H.

    1995-01-01

    VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants

  19. Modelling studies of horizontal steam generator PGV-1000 with Cathare

    Energy Technology Data Exchange (ETDEWEB)

    Karppinen, I. [VTT Energy, Espoo (Finland)

    1995-12-31

    To perform thermal-hydraulic studies applied to nuclear power plants equipped with VVER, a program of qualification and assessment of the CATHARE computer code is in progress at the Institute of Protection and Nuclear Safety (IPSN). In this paper studies of modelling horizontal steam generator of VVER-1000 with the CATHARE computer code are presented. Steady state results are compared with measured data from the fifth unit of Novovoronezh nuclear power plant. (orig.). 10 refs.

  20. Multifrequency eddy current testing of helical tubes of steam generators

    International Nuclear Information System (INIS)

    Pigeon, M.; David, B.

    1983-06-01

    In the event of a water-sodium reaction in a steam-generator of a fast breeder reactor, it is necessary to test the tubes close to the leak to evaluate the damage. In SUPERPHENIX, the tubes are about 100m long and are coiled on a dead body. This report describes the equipment and the technic to test such tubes with multifrequency eddy current technics [fr

  1. PROFIL-360 high resolution steam generator tube profilometry system

    International Nuclear Information System (INIS)

    Glass, S.W.

    1985-01-01

    A high-resolution profilometry system, PROFIL 360, has been developed to assess the condition of steam generator tubes and rapidly produce the data to evaluate the potential for developing in-service leaks. The probe has an electromechanical sensor in a rotating head. This technique has been demonstrated in the field, saving tubes that would have been plugged with the go-gauge criterion and indicating plugging other high-risk candidates that might otherwise not have been removed from service

  2. Profil-360 high resolution steam generator tube profilometry system

    International Nuclear Information System (INIS)

    Glass, S.W.

    1985-01-01

    A high-resolution profilometry system, PROFIL 360, has been developed to assess the condition of steam generator tubes and rapidly produce the data to evaluate the potential for developing in-service leaks. The probe has an electromechanical sensor in a rotating head. This technique has been demonstrated in the field, saving tubes that would have been plugged with the go-gauge criterion and indicating plugging other high-risk candidates that might otherwise not have been removed from service

  3. Probe for detection of denting in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gerardin, J.P.; Germain, J.L.; Nio, J.C.

    1994-07-01

    In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ''denting''). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs

  4. Modelling studies of horizontal steam generator PGV-1000 with Cathare

    Energy Technology Data Exchange (ETDEWEB)

    Karppinen, I [VTT Energy, Espoo (Finland)

    1996-12-31

    To perform thermal-hydraulic studies applied to nuclear power plants equipped with VVER, a program of qualification and assessment of the CATHARE computer code is in progress at the Institute of Protection and Nuclear Safety (IPSN). In this paper studies of modelling horizontal steam generator of VVER-1000 with the CATHARE computer code are presented. Steady state results are compared with measured data from the fifth unit of Novovoronezh nuclear power plant. (orig.). 10 refs.

  5. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1984-11-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It identifies physical parameters, establishes instrumentation performance goals, and specifies sensor types and locations. It presents a simple algorithm that yields the leak rate as a function of known or measurable quantities. Leak rates of less than one-tenth gram per second should be detectable with existing instrumentation

  6. Performance demonstration requirements for eddy current steam generator tube inspection

    International Nuclear Information System (INIS)

    Kurtz, R.J.; Heasler, P.G.; Anderson, C.M.

    1992-10-01

    This paper describes the methodology used for developing performance demonstration tests for steam generator tube eddy current (ET) inspection systems. The methodology is based on statistical design principles. Implementation of a performance demonstration test based on these design principles will help to ensure that field inspection systems have a high probability of detecting and correctly sizing tube degradation. The technical basis for the ET system performance thresholds is presented. Probability of detection and flaw sizing tests are described

  7. Review on steam generator tube failure propagation study in Japan

    International Nuclear Information System (INIS)

    Tanabe, Hiromi; Wachi, Eiji

    1990-01-01

    Major objectives of a failure propagation study in Japan are to understand the leak development behavior, to develop an analytical method based on the knowledge obtained through the experiments, and finally to apply it to actual LMFBR steam generators to evaluate the conservatism of design basis leak (DBL) of the plants. Therefore, various kinds of experimental study in relevant fields were conducted using SWAT test facilities and the LEAP code was developed. (author). 2 figs

  8. Assesment of integrity of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Brozova, A.; Zdarek, J.

    1992-01-01

    Full text: The leak rates measurement project was held to give experimental data enabling the Czechoslovak Atomic Agency Inspection to decree the change in the Technical Specification allowable limit of steam generator activity release on secondary side. The WWER types of nuclear power plants in Czechoslovakia have horizontal steam generators. The tubes studying in frame of the project belong to steam generator WWER- 440 type, the diameter of tube is 16 mm, the wall thickness 1.4 mm. The subject of the project was the measurement of service leak rates of typical in service cracks. Secondary side stress corrosion cracks were determined as the typical crack created in service condition. These cracks were prepared in tubes artificially by exposition in chloride environment accompanied by an internal stress. The experimental device consisted of a pressure vessel connected with pressure water loop, a cooling vessel for leakage medium and a measuring vessel. The leak rates were determined as a slope of plots the leakage volume - time. Inside the pressure vessel the steam generator operation environment was simulated. It means: primary side of tube 12.5 MPa, Z90 deg. C, secondary side -4.6MPa, 250 deg. C, water service quality. We observed reduce of leak rate in course of time in each experiment. We suppose the tubes were stopped up by deposits formed in manufacturing of crack and in experiment. Our opinion has been proved by fractography. Project results in recommendation for in service leak rate limit based on safety factors with respect to critical crack lengths and for determination of tube plugging criteria. (author)

  9. Steam generator fitted with a dynamic draining device

    International Nuclear Information System (INIS)

    Chaix, J.E.

    1982-01-01

    This generator has, at its upper part, at least one drying structure for holding the water carried with the steam and communicating at its lower part with at least one discharge pipe for draining off the water, each pipe communicating with a dynamic draining device capable of creating a depression in order to suck up the water contained in the drying structure. Application is for pressurized water nuclear reactors [fr

  10. Investigation of thermal storage and steam generator issues

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-01

    A review and evaluation of steam generator and thermal storage tank designs for commercial nitrate salt technology showed that the potential exists to procure both on a competitive basis from a number of qualified vendors. The report outlines the criteria for review and the results of the review, which was intended only to assess the feasibility of each design, not to make a comparison or select the best concept.

  11. Numerical methods on flow instabilities in steam generator

    International Nuclear Information System (INIS)

    Yoshikawa, Ryuji; Hamada, Hirotsugu; Ohshima, Hiroyuki; Yanagisawa, Hideki

    2008-06-01

    The phenomenon of two-phase flow instability is important for the design and operation of many industrial systems and equipment, such as steam generators. The designer's job is to predict the threshold of flow instability in order to design around it or compensate for it. So it is essential to understand the physical phenomena governing such instability and to develop computational tools to model the dynamics of boiling systems. In Japan Atomic Energy Agency, investigations on heat transfer characteristics of steam generator are being performed for the development of Sodium-cooled Fast Breeder Reactor. As one part of the research work, the evaluations of two-phase flow instability in the steam generator are being carried out experimentally and numerically. In this report, the numerical methods were studied for two-phase flow instability analysis in steam generator. For numerical simulation purpose, the special algorithm to calculate inlet flow rate iteratively with inlet pressure and outlet pressure as boundary conditions for the density-wave instability analysis was established. There was no need to solve property derivatives and large matrices, so the spurious numerical instabilities caused by discontinuous property derivatives at boiling boundaries were avoided. Large time-step was possible. The flow instability in single heat transfer tube was successfully simulated with homogeneous equilibrium model by using the present algorithm. Then the drift-flux model including the effects of subcooled boiling and two phase slip was adopted to improve the accuracy. The computer code was developed after selecting the correlations of drift velocity and distribution parameter. The capability of drift flux model together with the present algorithm for simulating density-wave instability in single tube was confirmed. (author)

  12. Strength analysis of PGV-1000M steam generator support

    International Nuclear Information System (INIS)

    Dubik, Ya.R.; Ageev, S.M.; Orynyak, I.V.; Vasilchenko, B.M.

    2017-01-01

    The paper presents the design of PGV-1000M steam generator support. It is shown that the load in the rolling support is distributed extremely unevenly, which is associated with the compliance of the support construction. It is demonstrated that under working loads only several rollers are used, the stresses in which exceed the yield strength. This can be an additional loading factor to be considered in the analysis of welding No. 111 failure.

  13. Design and manufacture of steam generators for replacement

    International Nuclear Information System (INIS)

    Hirano, Hiroshi; Kuri, Syuhei

    1995-01-01

    The basic specification of the steam generators for replacement as heat exchangers (the pressure, temperature, flow rate and thermal output on primary and secondary sides) is set same as that of steam generators before replacement, but the latest design reflecting the operation experience obtained so far and taking the countermeasures for preventing heating tube damage in it is adopted, such as the heating tubes made of TT 690 alloy, the tube support plates with four-lobe shape tube holes made of stainless steel, the stainless steel rest fittings of three in one set and so on. After the heating tube break accident in Mihama No. 2 plant, the quality control was further strengthened. The comparison of the specifications of the steam generators of respective plants before and after the replacement is shown. The main objective of improving steam generators is the heightening of the reliability of heating tubes against intergranular attack and primary water stress corrosion cracking. The improvements of heating tube material, tube support plate material, secondary side heat flow, the shape of tube holes of tube support plates, the method of expanding heating tubes, and vibration-controlling fittings are explained. As to the manufacturing procedure and quality control, the manufacture of raw materials, the build-up welding of tube plates, the manufacture of lower half shell plates, the tube hole making of support plates, the insection of outer cylinder, flow rate distribution plate. Support plates and heating tubes, the sealing welding and expanding of heating tubes, the fixing of rest fittings, the manufacture and fixing of water chamber cover, the manufacture of upper half shell, the fixing of parts inside it, the final joint and inspection are described. (K.I.)

  14. Steam generator asset management: integrating technology and asset management

    International Nuclear Information System (INIS)

    Shoemaker, P.; Cislo, D.

    2006-01-01

    Asset Management is an established but often misunderstood discipline that is gaining momentum within the nuclear generation industry. The global impetus behind the movement toward asset management is sustainability. The discipline of asset management is based upon three fundamental aspects; key performance indicators (KPI), activity-based cost accounting, and cost benefits/risk analysis. The technology associated with these three aspects is fairly well-developed, in all but the most critical area; cost benefits/risk analysis. There are software programs that calculate, trend, and display key-performance indicators to ensure high-level visibility. Activity-based costing is a little more difficult; requiring a consensus on the definition of what comprises an activity and then adjusting cost accounting systems to track. In the United States, the Nuclear Energy Institute's Standard Nuclear Process Model (SNPM) serves as the basis for activity-based costing. As a result, the software industry has quickly adapted to develop tracking systems that include the SNPM structure. Both the KPI's and the activity-based cost accounting feed the cost benefits/risk analysis to allow for continuous improvement and task optimization; the goal of asset management. In the case where the benefits and risks are clearly understood and defined, there has been much progress in applying technology for continuous improvement. Within the nuclear generation industry, more specialized and unique software systems have been developed for active components, such as pumps and motors. Active components lend themselves well to the application of asset management techniques because failure rates can be established, which serves as the basis to quantify risk in the cost-benefits/risk analysis. A key issue with respect to asset management technologies is only now being understood and addressed, that is how to manage passive components. Passive components, such as nuclear steam generators, reactor vessels

  15. The new equation of steam quality and the evaluation of nonradioactive tracer method in PWR steam generators

    International Nuclear Information System (INIS)

    Ki Bang, Sung; Young Jin, Chang

    2001-01-01

    The performance of steam turbines is tested as ANSI/ASME-PTC 6. This code provides rules for the accurate testing of steam turbines for the purpose of obtaining the level of performance with a minimum uncertainty. Only the relevant portion of this code needs to process any individual case, In some case the procedure is simple. However, in complex turbines or complex operation modes, more procedures are required to test the involved provisions. Anyway, to measure the steam quality in the Wolsong PHWR with 4 SGs in Korea by the methods in the section ''Measure of steam quality methods'' of ANSI/ASME PTC 6, the result was not good though the steam generators are efficient. So, the new testing method was developed and the sophisticated equation of steam quality was introduced and uses the nonradioactive chemical tracer, Lithium hydroxide(LiOH) instead of the radioactive tracer, Na-24. (author)

  16. Thermal-hydraulic experiments for the PCHE type steam generator

    International Nuclear Information System (INIS)

    Shin, C. W.; No, H. C.

    2015-01-01

    Printed circuit heat exchanger (PCHE) manufactured by HEATRIC is a compact type of the mini-channel heat exchanger. The PCHE is manufactured by diffusion bonding of the chemically-etched plates, and has high heat transfer rate due to a large surface. Therefore, the size of heat exchanger can be reduced by 1/5 - 1/6 and PCHE can be operated under high pressure, high temperature and multi-phase flow. Under such merits, it is used as heat exchanger with various purposes of gas cycle and water cycle. Recently, it is newly suggested as an application of a steam generator. IRIS of MIT and FASES of KAIST conceptually adopted PCHE as a steam generator. When using boiling condition of micro-channel, flow instability is one of the critical issues. Instability may cause unstable mass flow rate, sudden temperature change and system control failure. However instability tests of micro channels using water are very limited because the previous studies were focused on a single tube or other fluid instead of water. In KAIST, we construct the test facility to study the thermal hydraulics and fluid dynamics of the heat exchanger, especially occurrence of instability. By inducing the pressure drop of inlet water, amplitude of oscillation declined by 90%. Finally, the throttling effect was experimentally confirmed that PCHE could be utilized as a steam generator

  17. Water leak detection in steam generator of Super Phenix

    International Nuclear Information System (INIS)

    Kong, N.; Brunet, M.; Garnaud, P.; Ghaleb, D.

    1990-01-01

    With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the Super Phenix, three teams work in parallel in complementary frequency bands: EDF (0-20 kHz), CEA/SPCI (20-100 kHz) and CEA/STA (50-300 kHz). The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. 5 refs, 6 figs, 1 tab

  18. Reevaluation of steam generator level trip set point

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Yoon Sub; Soh, Dong Sub; Kim, Sung Oh; Jung, Se Won; Sung, Kang Sik; Lee, Joon [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    The reactor trip by the low level of steam generator water accounts for a substantial portion of reactor scrams in a nuclear plant and the feasibility of modification of the steam generator water level trip system of YGN 1/2 was evaluated in this study. The study revealed removal of the reactor trip function from the SG water level trip system is not possible because of plant safety but relaxation of the trip set point by 9 % is feasible. The set point relaxation requires drilling of new holes for level measurement to operating steam generators. Characteristics of negative neutron flux rate trip and reactor trip were also reviewed as an additional work. Since the purpose of the trip system modification for reduction of a reactor scram frequency is not to satisfy legal requirements but to improve plant performance and the modification yields positive and negative aspects, the decision of actual modification needs to be made based on the results of this study and also the policy of a plant owner. 37 figs, 6 tabs, 14 refs. (Author).

  19. Steam Generator tube integrity -- US Nuclear Regulatory Commission perspective

    International Nuclear Information System (INIS)

    Murphy, E.L.; Sullivan, E.J.

    1997-01-01

    In the US, the current regulatory framework was developed in the 1970s when general wall thinning was the dominant degradation mechanism; and, as a result of changes in the forms of degradation being observed and improvements in inspection and tube repair technology, the regulatory framework needs to be updated. Operating experience indicates that the current U.S. requirements should be more stringent in some areas, while in other areas they are overly conservative. To date, this situation has been dealt with on a plant-specific basis in the US. However, the NRC staff is now developing a proposed steam generator rule as a generic framework for ensuring that the steam generator tubes are capable of performing their intended safety functions. This paper discusses the current U.S. regulatory framework for assuring steam generator (SG) tube integrity, the need to update this regulatory framework, the objectives of the new proposed rule, the US Nuclear Regulatory Commission (NRC) regulatory guide (RG) that will accompany the rule, how risk considerations affect the development of the new rule, and some outstanding issues relating to the rule that the NRC is still dealing with

  20. Development of KALANS to remove sludge of steam generator

    International Nuclear Information System (INIS)

    Jeong, W. T.; Yang, J. S.; You, G. W.; Sung, G. B.; Kim, B. Y.

    1999-01-01

    CECIL -4 lancing system by Foster-Miller has been used for the secondary side landing of Westinghouse type steam generators (YGN No. 1,2 and Kori No. 1,2,3,4) in Korean nuclear power plants. Shared use of only one lancing system for the 6 nuclear power plants required frequent transportation of the system from Nori to Youngkwang which may cause malfunction of sophisticated control equipment. Sometimes, the overlap in preventive maintenance schedule of nuclear power plants prevented the plant maintenance personnel from doing sufficient lancing work. Purchasing a new lancing system may be a candidate for this problem, but the price tag is surprisingly high. Furthermore, prompt maintenance was another serious problem because the manufacturer is far away in a foreign country. Last year, the steam generator of Kori No. 1 was changed to Δ60. The difference in the tube arrangement of the new steam generator made it impossible to use the CECIL system. Sufficient technological background of our development team and the conclusion that the development project is economically feasible made us to commence the design and fabrication of 'KEPCO Advanced LANcing System - KALANS.' This paper presents the state of the art on lancing system and the developed concept and design of KALANS

  1. Inspection and repair of steam generator tubing with a robot

    International Nuclear Information System (INIS)

    Boehm, H.H.; Foerch, H.

    1985-01-01

    During inspection and repair of steam generator tubing, radiation exposure to personnel is an unrequested endowment. To combat this intrinsic handicap, a robot has been designed for deployment in all operations inside the steam generator water chamber. This measure drastically reduces entering time and also improves inspection capabilities with regard to the accuracy and reproduction of the desired tube address. The inherent flexibility of the robot allows for performing various inspection and repair techniques: eddy-current testing of tubing; ultrasonic testing of tubing; visual examination of tube ends; profilometry measurements; tube plugging; plug removal; tube extraction; sleeving of tubes; tube end repair; chemical cleaning; and thermal treatment. Plant experience has highlighted the following features of the robot: 1) short installation and demounting periods; 2) installation independent of manhole location; 3) installation possible from outside the steam generator; 4) only one relocation required to address all the tube positions; 5) fast and highly accurate positioning; 6) operational surveillance not required; and 7) drastic reduction of radiation exposure to personnel during repair work

  2. Structural and leakage integrity assessment of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Otruba, J.; Keilova, E.; Krhounek, V.; Turek, J.

    1996-01-01

    The leakage and plugging limits were derived for WWER steam generators based on leak and burst tests using tubes with axial part-through and through-wall defects. The following conclusions were arrived at: (i) The permissible primary-to-secondary leak rate with respect to the permissible through-wall defect size of WWER-440 and WWER-1000 steam generator tubes is 8 l/h. (ii) The primary-to-secondary leak rate is reduced by the blocking of the tube cracks by corrosion product particles and other substances. (iii) The rate of crack penetration through the tube wall is higher than the crack widening. (iv) The validity of the criterion of instability for tubes with through-wall cracks was confirmed experimentally. For the WWER-440 and WWER-1000 steam generators, the critical size of axial through-wall cracks, for the threshold primary-to-secondary pressure difference, is 13.8 and 12.0 mm, respectively. (v) The calculated leakage for the rupture of one tube and for the assumed extreme defects is two orders and one order of magnitude, respectively, higher than the proposed primary water leakage limit of 8 l/h. (vi) The experiments gave evidence that the use of the permissible thinning limit of 80% for the heat exchange tube plugging does not bring about uncontrollable leakage or unstable crack growth. This is consistent with experience gained at WWER-440 type nuclear power plants. 4 tabs., 5 figs., 9 refs

  3. Mathematical modeling of a steam generator for sensor fault detection

    International Nuclear Information System (INIS)

    Prock, J.

    1988-01-01

    A dynamic model for a nuclear power plant steam generator (vertical, preheated, U-tube recirculation-type) is formulated as a sixth-order nonlinear system. The model integrates nodal mass and energy balances for the primary water, the U-tube metal and the secondary water and steam. The downcomer flow is determined by a static balance of momentum. The mathematical system is solved using transient input data from the Philippsburg 2 (FRG) nuclear power plant. The results of the calculation are compared with actual measured values. The proposed model provides a low-cost tool for the automatic control and simulation of the steam generating process. The ''parity-space'' algorithm is used to demonstrate the applicability of the mathematical model for sensor fault detection and identification purposes. This technique provides a powerful means of generating temporal analytical redundancy between sensor signals. It demonstrates good detection rates of sensor errors using relatively few steps of scanning time and allows the reconfiguration of faulty signals. (author)

  4. Safety significance of steam generator tube degradation mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Roussel, G; Mignot, P [AIB-Vincotte Nuclear - AVN, Brussels (Belgium)

    1991-07-01

    Steam generator (SG) tube bundle is a part of the Reactor Coolant Pressure Boundary (RCPB): this means that its integrity must be maintained. However, operating experience shows various types of tube degradation to occur in the SG tubing, which may lead to SG tube leaks or SG tube ruptures and create a loss of primary system coolant through the SG, therefore providing a direct path to the environment outside the primary containment structure. In this paper, the major types of known SG tube degradations are described and analyzed in order to assess their safety significance with regard to SG tube integrity. In conclusion: The operational reliability and the safety of the PWR steam generator s requires a sufficient knowledge of the degradation mechanisms to determine the amount of degradation that a tube can withstand and the time that it may remain in operation. They also require the availability of inspection techniques to accurately detect and characterize the various degradations. The status of understanding of the major types of degradation summarized in this paper shows and justifies why efforts are being performed to improve the management of the steam generator tube defects.

  5. An improved steam generator model for the SASSYS code

    International Nuclear Information System (INIS)

    Pizzica, P.A.

    1989-01-01

    A new steam generator model has been developed for the SASSYS computer code, which analyzes accident conditions in a liquid metal cooled fast reactor. It has been incorporated into the new SASSYS balance-of-plant model but it can also function on a stand-alone basis. The steam generator can be used in a once-through mode, or a variant of the model can be used as a separate evaporator and a superheater with recirculation loop. The new model provides for an exact steady-state solution as well as the transient calculation. There was a need for a faster and more flexible model than the old steam generator model. The new model provides for more detail with its multi-mode treatment as opposed to the previous model's one node per region approach. Numerical instability problems which were the result of cell-centered spatial differencing, fully explicit time differencing, and the moving boundary treatment of the boiling crisis point in the boiling region have been reduced. This leads to an increase in speed as larger time steps can now be taken. The new model is an improvement in many respects. 2 refs., 3 figs

  6. Characteristics of fluctuating pressure generated in BWR main steam lines

    International Nuclear Information System (INIS)

    Takahashi, Shiro; Okuyama, Keita; Tamura, Akinori

    2009-01-01

    The BWR-3 steam dryer in the Quad Cities Unit 2 Nuclear Power Plant was damaged by high cycle fatigue due to acoustic-induced vibration. The dryer failure was as attributed to flow-induced acoustic resonance at the stub pipes of safety relief valves (SRVs) in the main steam lines (MSLs). The acoustic resonance was considered to be generated by interaction between the sound field and an unstable shear layer across the closed side branches with SRV stub pipes. We have started a research program on BWR dryers to develop their loading evaluation methods. Moreover, it has been necessary to evaluate the dryer integrity of BWR-5 plants which are the main type of BWR in Japan. In the present study, we used 1/10-scale BWR tests and analyses to investigate the flow-induced acoustic resonance and acoustic characteristics in MSLs. The test apparatus consisted of a steam dryer, a steam dome and 4 MSLs with 20 SRV stub pipes. A finite element method (FEM) was applied for the calculation of three-dimensional wave equations in acoustic analysis. We demonstrated that remarkable fluctuating pressures occurred in high and low frequency regions. High frequency fluctuating pressures was generated by the flow-induced acoustic resonance in the SRV stub pipes. Low frequency fluctuating pressure was generated in an MSL with the dead leg. The frequency of the latter almost coincided with the natural frequency of the MSL with the dead leg. The amplitude of the fluctuating pressures in the multiple stub pipes became more intense because of interaction between them compared with that in the single stub pipe. Acoustic analysis results showed that the multiple stub pipes caused several natural frequencies in the vicinity of the natural frequency of the single stub pipe and several modes of the standing wave in the MSLs. (author)

  7. Experience with modular steam generator production and application of new testing methods

    International Nuclear Information System (INIS)

    Olesovsky

    Experience is reviewed gained at the Trebic IBZKG plant with the production of modular steam generators. The plant started producing steam generators for the Jaslovske Bohunice nuclear power plant in 1965. In addition to the steam generator for the A-1, the plant also produced a loop for the Melekess power plant and a steam generator for the BOR-60 reactor. Operating experience gained so far allowed improving the quality of the BOR steam generator, especially in the tube-tube plate joint. A double tube plate was used and the welded joint shape was changed. As a result of high requirements on the quality of welded joints, the steam generator has successfully been in operation for more then 10,000 hours. The existing experience was utilized in designing a new steam generator named Nadya. Many design and technological requirements were presented concerning the Nadya generator and many new checking operations have been included in technology. (Kr)

  8. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

    1995-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  9. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L [Inst. of Material Engineering, Ostrava (Switzerland)

    1996-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  10. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Papp, L.

    1995-01-01

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

  11. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2006-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  12. Indian Point 2 steam generator tube rupture analyses

    International Nuclear Information System (INIS)

    Dayan, A.

    1985-01-01

    Analyses were conducted with RETRAN-02 to study consequences of steam generator tube rupture (SGTR) events. The Indian Point, Unit 2, power plant (IP2, PWR) was modeled as a two asymmetric loops, consisting of 27 volumes and 37 junctions. The break section was modeled once, conservatively, as a 150% flow area opening at the wall of the steam generator cold leg plenum, and once as a 200% double-ended tube break. Results revealed 60% overprediction of breakflow rates by the traditional conservative model. Two SGTR transients were studied, one with low-pressure reactor trip and one with an earlier reactor trip via over temperature ΔT. The former is more typical to a plant with low reactor average temperature such as IP2. Transient analyses for a single tube break event over 500 seconds indicated continued primary subcooling and no need for steam line pressure relief. In addition, SGTR transients with reactor trip while the pressurizer still contains water were found to favorably reduce depressurization rates. Comparison of the conservative results with independent LOFTRAN predictions showed good agreement

  13. GVTRAN-PC-a steam generator transient simulator

    International Nuclear Information System (INIS)

    Nakata, H.

    1991-02-01

    Since an accuracy and inexpensive analysis capability is one of the desirable requirement in the reactor licensing procedure and, also, in instances when a severe accident sequence and its degree of severity must be estimated, the present work tries partially to fulfill that present need by developing a fast and acceptably accurate simulator. The present report presents the methodology utilized to develop GVTRAN-PC program, the steam generator simulation program for the microcomputer environment, which possess a capability to reproduce the experimental data with accuracies comparable to those of the mainframe simulators. The methodology is based on the mass and energy conservation in the control volumes which represents both the primary and the secondary fluid in the U-tube steam generator. The quasi-static momentum conservation in the secondary fluid control volumes determines in a semi-iterative scheme the liquid level in the feedwater chamber. The implementation of the moving boundary technique has allowed the tracking of the boundary of bulk boiling region with the utilization of a reduced number of control volumes in the tube region. GVTRAN-PC program has been tested against typical PWR pump trip transient experimental data and the calculation results showed good agreement in most representative parameters, viz. the feedchamber water-level and the steam dome pressure. (author)

  14. Process Technology Development of Ni Electroplating in Steam Generator Tube

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

    2009-11-01

    Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

  15. Experimental studies of PWR vertical steam generator performance

    International Nuclear Information System (INIS)

    Ding Xunshen

    1998-06-01

    The characteristics of heat transfer, natural circulation and moisture separation equipment with a vertical steam generator model are tested on a high-temperature and high-pressure test facility. The primary loop pipe is made of low alloy steel. the primary water at 10.13 MPa is driven by two centrifugal pumps. Boiler is designed to elevate the primary water temperature by 60 degree C at a flow rate of 65 t/h. The test model can produce a maximum steam flow of 8 t/h; 240 stainless steel U tubes are invert connected with the tubesheet, the tube dimensions are φ15 mm x 1.5 mm. The model has a height of 5.789 m. Heat transfer characteristics experiment is obtained: The steam generator thermal design can neglect the existence of preheating region, considering the saturated boiling takes place over all the tube surface. This does not exactly reflect the actual heat transfer coefficient and temperature difference. But, the product of two parameters is lower for design than for experiment so that heat transfer coefficient and temperature difference combine to result in a larger heat transfer area for design than for experiment. Moisture separator is a swirl vane separator. Dryer is a single circle of vertical chevron plate separator. Test results indicate the separation efficiency of the moisture separator and dryer is very satisfactory and the exit moisture is much better than 0.25% (the required content)

  16. Steam Generator Group Project: Task 10, Secondary side examination

    International Nuclear Information System (INIS)

    Schwenk, E.B.

    1987-06-01

    This report concludes an effort to examine and assess from the secondary side, the condition of the retired-from-service Surry 2A steam generator. It is includes photographs of degradation of various components or regions in a generic recirculating type steam generator. The photographic detail given in the text (and the previous report NUREG/CR-3843, PNL-5033) have not been readily available to many investigators outside the Nuclear Steam Supply Vendors and Users. The photographs include views of Inconel 600 heat exchanger tubes (0.875 diameter [nominal] x 0.050 inch wall) showing deformed and intergranularly stress-corrosion cracked U-bends, tube denting in the support plate, intergranular attack and thinning (both in the tube sheet region), support plat deformation and cracking at flow slots and in ligaments between flow holes and tube holes. In addition, photographs of tube pitting, anti-vibration bar fretting, and the sludge pile are presented. An experimental stress analysis was conducted on a distorted Row 1 tube in the region of a compressed flow slot between the 6th and 7th (top) support plates. During removal of the tube, relaxation strains were measured and residual stresses calculated. Finally a cursory metallurgical failure analysis was conducted on a broken U-bend (R1C91) to determine its mode of failure. A rotabroach boring technique was used to make multiple penetrations with minimal damage to the secondary side, at various locations on the shell

  17. Internal oxidation as a mechanism for steam generator tube degradation

    Energy Technology Data Exchange (ETDEWEB)

    Gendron, T.S. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Scott, P.M. [Framatome, Paris (France); Bruemmer, S.M. [Pacific Northwest National Laboratory, Richland, WA (United States); Thomas, L.E. [Washington State Univ., School of Mechanical and Materials Engineering, Pullman, WA (United States)

    1999-12-01

    Internal oxidation has been proposed as a plausible mechanism for intergranular stress-corrosion cracking (IGSCC) of alloy 600 steam generator tubing. This theory can reconcile the main thermodynamic and kinetic characteristics of the observed cracking in hydrogenated primary water. Although secondary-side IG attack or IGSCC is commonly attributed to the presence of strong, caustic or acidic solutions, more recent evidence suggests that this degradation takes place in a near neutral environment, possibly dry polluted steam. As a result, internal oxidation is also a feasible mechanism for secondary side degradation. The present paper reviews experimental work conducted in an attempt to determine the validity of this mechanism. The consequences for the expected behaviour of alloys 690 and 800 replacement materials are also described. (author)

  18. Internal oxidation as a mechanism for steam generator tube degradation

    Energy Technology Data Exchange (ETDEWEB)

    Gendron, T.S. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Scott, P.M. [Framatome, Paris (France); Bruemmer, S.M. [Pacific Northwest National Lab., Richland, Washington (United States); Thomas, L.E. [Washington State Univ., School of Mechanical and Materials Engineering, Pullman, WA (United States)

    1998-07-01

    Internal oxidation has been proposed as a plausible mechanism for intergranular stress corrosion cracking (IGSCC) of alloy 600 steam generator tubing. This theory can reconcile the main thermodynamic and kinetic characteristics of the observed cracking in hydrogenated primary water. Although secondary side IG attack or IGSCC is commonly attributed to the presence of strong caustic or acidic solutions, more recent evidence suggests that this degradation takes place in a near-neutral environment, possibly dry polluted steam. As a result, internal oxidation is also a feasible mechanism for secondary side degradation. The present paper reviews experimental work carried out in an attempt to determine the validity of this mechanism. The consequences for the expected behaviour of alloys 690 and 800 replacement materials are also described. (author)

  19. Fabrication and inspection development for CRBRP steam generators

    International Nuclear Information System (INIS)

    McClung, R.W.; Slaughter, G.M.; Spalaris, C.N.; Lillie, A.F.

    1975-09-01

    One of the critical nonnuclear elements of the CRBRP is the steam generator that transfers the heat from the sodium system to the high-pressure steam system but must maintain integrity and separation of the two fluids. The construction material is 2 1 / 4 Cr--1 Mo alloy steel with high-purity (e.g. vacuum arc remelt) material being used for the tubing and tubesheets. For confidence in successful manufacturing of the several evaporator and superheater modules, key development activities are under way (1) for procurement of high-quality components, (2) to assure proper assembly (with emphasis on welding), and (3) to assure that adequate nondestructive testing methods are available to examine the units. (auth)

  20. The market for steam turbine generators around the world

    International Nuclear Information System (INIS)

    Mandement, O.; Anglaret, P.; Ledermann, P.

    2012-01-01

    As a discrete market (in the mathematical meaning of the word) with irregular sales from one year to the next, the market for steam turbine generators in nuclear plants requires working out a strategy adapted to each project. The diversity of the reactors proposed (technology, thermal power, the thermodynamic characteristics of the steam supplied), the variety of the cold sources to be used (ranging from the Baltic Sea to the Indian Ocean) and the different frequencies of electricity grids (50 or 60 Hz) necessitate developing platforms of solutions. Furthermore, the requirement that local businesses have a share in contracts often entails partnerships. After pointing out the diversity of this market, the effort is made to point out its principal characteristics. (authors)