Comparison of Linear and Nonlinear Model Predictive Control for Optimization of Spray Dryer Operation

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2015-01-01

In this paper, we compare the performance of an economically optimizing Nonlinear Model Predictive Controller (E-NMPC) to a linear tracking Model Predictive Controller (MPC) for a spray drying plant. We find in this simulation study, that the economic performance of the two controllers are almost...... equal. We evaluate the economic performance with an industrially recorded disturbance scenario, where unmeasured disturbances and model mismatch are present. The state of the spray dryer, used in the E-NMPC and MPC, is estimated using Kalman Filters with noise covariances estimated by a maximum...

An experimentally validated simulation model for a four-stage spray dryer

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2017-01-01

mathematical model is an index-1 differential algebraic equation (DAE) model with 12 states, 9 inputs, 8 disturbances, and 30 parameters. The parameters in the model are identified from well-excited experimental data obtained from the industrialtype spray dryer. The simulated outputs ofthe model are validated...... is divided into four consecutive stages: a primary spray drying stage, two heated fluid bed stages, and a cooling fluid bed stage. Each of these stages in the model is assumed ideally mixed and the dynamics are described by mass- and energy balances. These balance equations are coupled with constitutive...... equations such as a thermodynamic model, the water evaporation rate, the heat transfer rates, and an equation for the stickiness of the powder (glass transition temperature). Laboratory data is used to model the equilibrium moisture content and the glass transition temperature of the powder. The resulting...

Removal of SO2 and NO/sub x/ from flue gas by means of a spray dryer/electron beam combination: a feasibility study

International Nuclear Information System (INIS)

Helfritch, D.J.; Feldman, P.L.; Ray, A.B.; Morgan, J.R.; Hildreth, G.A.

1982-04-01

This study examines the feasibility of adding an electron beam between the spray dryer and the fabric filter of dry scrubber flue gas desulfurization (FGD) systems. The beam promises effective removal of nitrogen oxides (NO/sub x/) and sulfur dioxide (SO 2 ), even at higher coal-sulfur levels than usually economic for dry scrubbers. The beam excites gas molecules, promoting reactions that convert SO 2 and NO/sub x/ to acids that then react with calcium compounds and are removed by the filter. Concerns examined here are feasibility and waste disposal. The cost findings are promising for both manufacture and operation. The system uses commercially available components. The relatively low temperatures and high humidity downstream of the spray dryer favor economic beam operation. The beam removes SO 2 , so the dryer can be run for economy, not high removal. The beam's incidental heating effect reduces reheat cost. Safe landfilling of the nitrate-rich waste appears practical, with leachate carrying no more nitrate than natural rain and dustfall. We expect natural pozzolanic reactions between alumina-silica compounds in the fly ash and lime compounds from the spray dryer to form an impermeable concrete-like material within 10 days after landfilling. Dry scrubber with electron beam appears competitive with commercial FGD systems, and we recommend a pilot scale operation

Modulating protein release profiles by incorporating hyaluronic acid into PLGA microparticles Via a spray dryer equipped with a 3-fluid nozzle

DEFF Research Database (Denmark)

Wan, Feng; Maltesen, Morten Jonas; Andersen, Sune Klint

2014-01-01

with or without HA were prepared using a spray dryer equipped with a 3-fluid nozzle. The effects of HA on the surface tension and the rheological behavior of the inner feed solution were investigated. The physicochemical properties of the resulting microparticles were characterized using scanning electron......: The present work demonstrates the potential of HA to modulate protein release profile from PLGA microparticle formulations produced via spray drying using 3-fluid nozzle....

A user-friendly model for spray drying to aid pharmaceutical product development.

Science.gov (United States)

Grasmeijer, Niels; de Waard, Hans; Hinrichs, Wouter L J; Frijlink, Henderik W

2013-01-01

The aim of this study was to develop a user-friendly model for spray drying that can aid in the development of a pharmaceutical product, by shifting from a trial-and-error towards a quality-by-design approach. To achieve this, a spray dryer model was developed in commercial and open source spreadsheet software. The output of the model was first fitted to the experimental output of a Büchi B-290 spray dryer and subsequently validated. The predicted outlet temperatures of the spray dryer model matched the experimental values very well over the entire range of spray dryer settings that were tested. Finally, the model was applied to produce glassy sugars by spray drying, an often used excipient in formulations of biopharmaceuticals. For the production of glassy sugars, the model was extended to predict the relative humidity at the outlet, which is not measured in the spray dryer by default. This extended model was then successfully used to predict whether specific settings were suitable for producing glassy trehalose and inulin by spray drying. In conclusion, a spray dryer model was developed that is able to predict the output parameters of the spray drying process. The model can aid the development of spray dried pharmaceutical products by shifting from a trial-and-error towards a quality-by-design approach.

Commercial Demonstration of the Manufactured Aggregate Processing Technology Utilizing Spray Dryer Ash

Energy Technology Data Exchange (ETDEWEB)

Milton Wu; Paul Yuran

2006-12-31

Universal Aggregates LLC (UA) was awarded a cost sharing Co-operative Agreement from the Department of Energy (DOE) through the Power Plant Improvement Initiative Program (PPII) to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia in October 2001. The Agreement was signed in November 2002. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the UA share is $12.3 million (63%). The original project team consists of UA, SynAggs, LLC, CONSOL Energy Inc. and P. J. Dick, Inc. Using 115,000 ton per year of spray dryer ash (SDA), a dry FGD by-product from the power station, UA will produce 167,000 tons of manufactured lightweight aggregate for use in production of concrete masonry units (CMU). Manufacturing aggregate from FGD by-products can provide an economical high-volume use and substantially expand market for FGD by-products. Most of the FGD by-products are currently disposed of in landfills. Construction of the Birchwood Aggregate Facility was completed in March 2004. Operation startup was begun in April 2004. Plant Integration was initiated in December 2004. Integration includes mixing, extrusion, curing, crushing and screening. Lightweight aggregates with proper size gradation and bulk density were produced from the manufacturing aggregate plant and loaded on a stockpile for shipment. The shipped aggregates were used in a commercial block plant for CMU production. However, most of the production was made at low capacity factors and for a relatively short time in 2005. Several areas were identified as important factors to improve plant capacity and availability. Equipment and process control modifications and curing vessel clean up were made to improve plant operation in the first half of 2006. About 3,000 tons of crushed aggregate was produced in August 2006. UA is continuing to work to improve plant

A Grey-Box Model for Spray Drying Plants

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2013-01-01

Multi-stage spray drying is an important and widely used unit operation in the production of food powders. In this paper we develop and present a dynamic model of the complete drying process in a multi-stage spray dryer. The dryer is divided into three stages: The spray stage and two fluid bed...

Spray drying of liquid radioactive wastes

International Nuclear Information System (INIS)

Abrams, R.F.; Monat, J.P.

1984-01-01

Full scale performance tests of a Koch spray dryer were conducted on simulated liquid radioactive waste streams. The liquid feeds simulated the solutions that result from radwaste incineration of DAW an ion exchange resins, as well as evaporator bottoms. The integration of the spray dryer into a complete system is discussed

Spray drying of bead resins: feasibility tests

International Nuclear Information System (INIS)

Gay, R.L.; Grantham, L.F.; Jones, L.J.

1984-01-01

Rockwell International has developed a volume reduction system for low-level reactor wastes based on drying the wastes in a heated-air spray dryer. The drying of slurries of sodium sulfate, boric acid, and powdered ion exchange resins was demonstrated in previous tests. The drying of bead ion exchange resins can be especially difficult due to the relatively large size of bead resins (about 500 to 800 microns) and their natural affinity for water. This water becomes part of the pore structure of the resins and normally comprises 50 t 60 wt % of the resin weight. A 76-cm-diameter spray dryer was used for feasibility tests of spray drying of cation and anion bead resins. These resins were fed to the dryer in the as-received form (similar to dewatered resins) and as slurries. A dry, free-flowing product was produced in all the tests. The volume of the spray-dried product was one-half to one-third the volume of the as-received material. An economic analysis was made of the potential cost savings that can be achieved using the Rockwel spray dryer system. In-plant costs, transportation costs, and burial costs of spray-dried resins were compared to similar costs for disposal of dewatered resins. A typical utility producing 170 m 3 (6,000 ft 3 ) per year of dewatered resins can save $600,000 to $700,000 per year using this volume reduction system

Particle size control of detergents in mixed flow spray dryers

Directory of Open Access Journals (Sweden)

Mark Jonathan Crosby

2015-03-01

Full Text Available Particle size is a key quality parameter of a powder detergent as it determines its performance, the bulk density and the look and feel of the product. Consequently, it is essential that particle size is controlled to ensure the consistency of performance when comparing new formulations. The majority of study reported in the literature relating to particle size control, focuses on the spray produced by the atomisation technique. One approach advocated to achieve particle size control is the manipulation of the ratio of the mass slurry rate and mass flow rate of gas used for atomisation. Within this study, ratio control was compared with an automatic cascade loop approach using online measurements of the powder particle size on a small-scale pilot plant. It was concluded that cascade control of the mean particle size, based on manipulating the mass flow rate of gas, resulted in tighter, more responsive control. The effect of a ratio change varied with different formulations and different slurry rates. Furthermore, changes in slurry rate caused complications, as the impact on particle size growth in the dryer is non-linear and difficult to predict. The cascade loop enables further study into the effect of particle size on detergent performance.

9 CFR 590.540 - Spray process drying facilities.

Science.gov (United States)

2010-01-01

... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Spray process drying facilities. 590.540 Section 590.540 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF..., Processing, and Facility Requirements § 590.540 Spray process drying facilities. (a) Driers shall be of a...

Chitosan microspheres loaded with holmium-165 produced by spray dryer for liver cancer therapy: preliminary experiments

International Nuclear Information System (INIS)

Miyamoto, Douglas Massao; Pires, Geovanna; Lira, Raphael A. de; Melo, Vitor H.S.; Nascimento, Nanci; Azevedo, Mariangela de Burgos M. de; Osso Junior, Joao Alberto

2011-01-01

Chitosan is a biopolymer of 2-deoxy-2-amino-D-glucose that is obtained by deacetylation of chitin. It's biocompatible, biodegradable, non toxic and has antitumor activity. Chitosan has many applications, such as their microparticles that can be used to treat prostate cancer, rheumatoid arthritis, and for liver tumor brachytherapy treatment. Our group is developing different biodegradable polymer-based microspheres loaded with holmium-165 for this purpose. The Chitosan microspheres were produced loaded with holmium (III) chloride, and not loaded with it, by Mini Spray Dryer procedure. The microspheres were evaluated by scanning electron microscopy, energy dispersive spectroscopy (EDS), confocal laser scanning microscopy, thermogravimetric analysis, particle size, and X-ray diffraction. The EDS analysis confirmed the holmium chloride presence into the prepared chitosan microparticles. (author)

Chitosan microspheres loaded with holmium-165 produced by spray dryer for liver cancer therapy: preliminary experiments

Energy Technology Data Exchange (ETDEWEB)

Miyamoto, Douglas Massao; Pires, Geovanna; Lira, Raphael A. de; Melo, Vitor H.S.; Nascimento, Nanci; Azevedo, Mariangela de Burgos M. de, E-mail: douglas.miyamoto@usp.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Osso Junior, Joao Alberto [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Radiofarmacia

2011-07-01

Chitosan is a biopolymer of 2-deoxy-2-amino-D-glucose that is obtained by deacetylation of chitin. It's biocompatible, biodegradable, non toxic and has antitumor activity. Chitosan has many applications, such as their microparticles that can be used to treat prostate cancer, rheumatoid arthritis, and for liver tumor brachytherapy treatment. Our group is developing different biodegradable polymer-based microspheres loaded with holmium-165 for this purpose. The Chitosan microspheres were produced loaded with holmium (III) chloride, and not loaded with it, by Mini Spray Dryer procedure. The microspheres were evaluated by scanning electron microscopy, energy dispersive spectroscopy (EDS), confocal laser scanning microscopy, thermogravimetric analysis, particle size, and X-ray diffraction. The EDS analysis confirmed the holmium chloride presence into the prepared chitosan microparticles. (author)

No Heat Spray Drying Technology

Energy Technology Data Exchange (ETDEWEB)

Beetz, Charles [ZoomEssence, Inc., Hebron, KY (United States)

2016-06-15

No Heat Spray Drying Technology. ZoomEssence has developed our Zooming™ spray drying technology that atomizes liquids to powders at ambient temperature. The process of drying a liquid into a powder form has been traditionally achieved by mixing a heated gas with an atomized (sprayed) fluid within a vessel (drying chamber) causing the solvent to evaporate. The predominant spray drying process in use today employs air heated up to 400° Fahrenheit to dry an atomized liquid into a powder. Exposing sensitive, volatile liquid ingredients to high temperature causes molecular degradation that negatively impacts solubility, stability and profile of the powder. In short, heat is detrimental to many liquid ingredients. The completed award focused on several areas in order to advance the prototype dryer to a commercial scale integrated pilot system. Prior to the award, ZoomEssence had developed a prototype ‘no-heat’ dryer that firmly established the feasibility of the Zooming™ process. The award focused on three primary areas to improve the technology: (1) improved ability to formulate emulsions for specific flavor groups and improved understanding of the relationship of emulsion properties to final dry particle properties, (2) a new production atomizer, and (3) a dryer controls system.

Reduction of SO{sub 2} Emissions in coal power plants by means of spray-drying RESOX; Reduccion de Emisiones de SO{sub 2} en Centrales Termicas de Carbon Mediante Spary Drying

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-31

In this experimental study, two important matters concerning the spray-drying technology for the desulphurisation of combustion gases, from pulverized coal boilers, have been analyzed: (1) the behaviour of the spray-dryer absorber under different operating conditions and (2) the behaviour of an electrostatic precipitator that operates downstream from a spray-dryer. The results of this project are of great interest for evaluating the application of this semi-dry desulphurisation technology in existing power plants that already have electrostatic precipitators. Additionally, the conclusions drawn are useful for establishing the optimum design and operating conditions for an integrated SD-ESP flue gas treatment facility. More than 45 experimental tests have been conducted on a 10,000 Nm``3/h spray-drying desulphurisation pilot plant. The effects of SO{sub 2} and fly ash concentration, Ca/s ratio, approach to saturation temperature, density of the slurry and unit load changes on both spray dryer behaviour and treated flue gas properties have been analyzed. In two additional specific tests, the effect of injecting calcium chloride and of preparing the slurry with seawater has also been studied. The impact of spray-dryer desulphurization on the behaviour of the electrostatic precipitators has been evaluated comparing experimental data (Efficiency, emission level, electrical consumption) for the behaviour of the electrostatic precipitator, obtained in two different experimental conditions: with and without desulphurization. Additionally, the possibility of reducing the power consumption of the precipitator by means of intermittent energization has been analyzed. (Author)

Spray Drying of Mosambi Juice in Lab

Science.gov (United States)

Singh, S. V.; Verma, A.

2014-01-01

The studies on spray drying of mosambi juice were carried out with Laboratory spray dryer set-up (LSD-48 MINI SPRAY DRYER-JISL). Inlet and outlet air temperature and maltodextrin (drying agent) concentration was taken as variable parameters. Experiments were conducted by using 110 °C to 140 °C inlet air temperature, 60 °C to 70 °C outlet air temperature and 5-7 % maltodextrin concentration. The free flow powder of mosambi juice was obtained with 7 % maltodextrin at 140 °C inlet air temperature and 60 °C outlet air temperature. Fresh and reconstituted juices were evaluated for vitamin C, titrable acidity and sensory characteristics. The reconstituted juice was found slightly acceptable by taste panel.

Reduction of SO{sub 2} Emissions in Coal Power Plants by means of Spray-Drying RESOX Research Project; Acondicionamiento de Gases de Combustion para la Reduccion de Emisiones de Particulas en Centrales Termicas de Carbon

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-01

In this experimental study, two important matters concerning the spray-drying technology for the desulphurisation of combustion gases, from pulverized coal boilers, have been analyzed: (1) the behaviour of the spray-dryer absorber under different operating conditions and (2) the behaviour of an electrostatic precipitator that operates downstream form a spray-dryer. The results of this project are of great interest for evaluating the application of this semi-dry desulphurisation technology in existing power plants that already have electrostatic precipitators. Additionally, the conclusions drawn are useful for establishing the optimum design and operating conditions for an integrated SD-ESP flue gas treatment facility. More than 45 experimental tests have been conducted on a 10,000 Nm``3/h spray-drying desulphurisation pilot plant. The effects of SO{sub 2} and fly ash concentration, Ca/S ratio, approach to saturation temperature, density of the slurry and unit load changes on both spray dryer behaviour and treated flue gas properties have been analyzed. In two additional specific tests, the effect of injecting calcium chloride and of preparing the slurry with seawater has also been studied. The impact of spray-dryer desulphurization on the behaviour of the electrostatic precipitators ha been evaluated comparing experimental data (efficiency, emission level, electrical consumption) for the behaviour of the electrostatic precipitator, obtained in two different experimental conditions: with and without desulphurization. Additionally, the possibility of reducing the power consumption of the precipitator by means of intermittent energization has been analyzed. (Author)

Estudo de viabilidade da secagem da biomassa da banana verde em spray dryer rotativo

Directory of Open Access Journals (Sweden)

Ricardo Kenji Oi

2010-01-01

Full Text Available This paper presents a technical feasibility study for drying the biomass of green bananas at a pilot plant spray dryer with rotary atomizer. The biomass of the green banana is a component that can be used industrially in a wide variety of foods, with functional properties, especially the presence of resistant starch. The variables selected in the experimental procedure were the biomass concentration of green banana, feed flow rate and rotation of the atomizer. Responses were obtained as the mass and relative humidity of the dried product. Three levels were used in selected variables, which corresponded to the completion of 27 experiments. In experiments in which they obtained the lowest values of relative humidity, the amounts of mass were also the lowest, while in experiments where they met the higher amounts of the levels of relative humidity ranged from the highest. Considering the industrial application, whose purpose is the low humidity and increased production of the product, test 22 was the most appropriate, and found 11% moisture and 4.33 g in mass.

One-Step Production of Protein-Loaded PLGA Microparticles via Spray Drying Using 3-Fluid Nozzle

DEFF Research Database (Denmark)

Wan, Feng; Maltesen, Morten Jonas; Andersen, Sune Klint

2014-01-01

The aim of this study was to investigate the potential of using a spray-dryer equipped with a 3-fluid nozzle to microencapsulate protein drugs into polymeric microparticles.......The aim of this study was to investigate the potential of using a spray-dryer equipped with a 3-fluid nozzle to microencapsulate protein drugs into polymeric microparticles....

High-volume use of self-cementing spray dry absorber material for structural applications

Science.gov (United States)

Riley, Charles E.

Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

Spray drying of lipid-based systems loaded with Camellia sinensis polyphenols.

Science.gov (United States)

Secolin, Vanessa A; Souza, Claudia R F; Oliveira, Wanderley P

2017-03-01

In this work, spray-dried lipid systems based on soy phosphatidylcholine, cholesterol and lauroyl polyoxylglycerides for entrapping Green tea polyphenols were produced. The aim was to study the effects of the encapsulating composition and spray drying conditions on the system performance and physicochemical product properties. The spray dryer powder production yield falls around 50.7 ± 2.8%, which is typical for lab scale spray dryers. Wrinkled and rounded particles, with low surface porosities were generated, independent of the drying carriers (trehalose or lactose) used. The product showed high encapsulation efficiency of Green tea polyphenols, which was promptly redispersible in water. It presented low density, and good compressive and flow properties. The results herein reported confirm the feasibility of the entrapment of Green tea polyphenols in lipid-based compositions by spray drying in presence of the drying carriers evaluated. The spray-dried microparticles show high potential to be used as additive in food, nutraceutical and pharmaceutical products.

Enhancement of Energy Efficiency and Food Product Quality Using Adsorption Dryer with Zeolite

Directory of Open Access Journals (Sweden)

Moh Djaeni

2013-06-01

Full Text Available Drying is a basic operation in wood, food, pharmaceutical and chemical industry. Currently, several drying methods are often not efficient in terms of energy consumption (energy efficiency of 20-60% and have an impact on product quality degradation due to the introduction of operational temperature upper 80oC. This work discusses the development of adsorption drying with zeolite to improve the energy efficiency as well as product quality. In this process, air as drying medium is dehumidified by zeolite. As a result humidity of air can be reduced up to 0.1 ppm. So, for heat sensitive products, the drying process can be performed in low or medium temperature with high driving force. The study has been conducted in three steps: designing the dryer, performing laboratory scale equipment (tray, spray, and fluidised bed dryers with zeolite, and evaluating the dryer performance based on energy efficiency and product quality. Results showed that the energy efficiency of drying process is 15-20% higher than that of conventional dryer. In additon, the dryer can speed up drying time as well as retaining product quality.

Hand dryer noise in public restrooms exceeds 80 dBA at 10 ft (3 m

Directory of Open Access Journals (Sweden)

Shari Salzhauer Berkowitz

2015-01-01

Full Text Available High airflow hand dryers are found in many public restrooms today. These dryers offer quick and clean hand drying, and are seen as being an environment-friendly alternative to paper towels. However, many new hand dryers are loud, exposing individuals using the facilities as well as those employees who clean the facilities to potentially dangerous noise. Prolonged exposure to high levels of occupational noise can cause damage to hair cells in the cochlea, resulting in varying degrees of noise-induced hearing loss. This study examined the intensity (in dBA of the noise produced by the air dryers in campus restrooms. Hand dryer peak and average noise was measured with a sound level meter at 2.5 ft, 5 ft, and 10 ft from the dryer. Noise measurements did not decrease as predicted by the inverse-square law, probably because of the reverberative surfaces found in the restrooms. The small sample of hand dryers tested was mostly found to be producing more noise than the manufacturer claimed they would; indeed, none of the dryers would be safe for an 8-h workday exposure. While hand dryers do reduce paper trash, they pose as a different sort of hazard to our environment and population.

Industrial application of model predictive control to a milk powder spray drying plant

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2016-01-01

In this paper, we present our first results from an industrial application of model predictive control (MPC) with real-time steady-state target optimization (RTO) for control of an industrial spray dryer that produces enriched milk powder. The MPC algorithm is based on a continuous-time transfer...... provides significantly better control of the residual moisture content, increases the throughput and decreases the energy consumption compared to conventional PI-control. The MPC operates the spray dryer closer to the residual moisture constraint of the powder product. Thus, the same amount of feed...

Spray drying of beryllium oxide powder

International Nuclear Information System (INIS)

Sepulveda, J.L.; Kahler, D.A.

1991-01-01

Forming of beryllia ceramics through dry pressing requires the agglomeration of the powder through spray drying. To produce high quality fired ceramics it is necessary to disperse/grind the primary powder prior to binder addition. Size reduction of the powder is accomplished using an aqueous system in Vibro-Energy mills (VEM) charged with beryllia media to minimize contamination. Two VEM mills of different size were used to characterize the grinding operation. Details of the grinding kinetics are described within the context of the Macroscopic Population Balance Model approach. Spray drying of the ceramic slurry was accomplished with both a centrifugal atomizer and a two fluid nozzle atomizer. Two different spray dryers were used. Important operating parameters affecting the size distribution of the spray dried powder are discussed

Retention of Polyphenolic Species in Spray-Dried Blackberry Extract Using Mannitol as a Thermoprotectant

Science.gov (United States)

Eldridge, Joshua A.; Repko, Debra

2014-01-01

Abstract The purpose of these studies was to determine if a Büchi Mini Spray Dryer B-290 (Büchi Corporation, New Castle, DE, USA) could be used to prepare blackberry extract powders containing mannitol as a thermoprotectant without extensively degrading anthocyanins and polyphenols in the resulting powders. Three blackberry puree extract samples were each prepared by sonication of puree in 30/70% ethanol/water containing 0.003% HCl. Blackberry puree extract sample 1 (S1) contained no mannitol, while blackberry puree extract sample 2 (S2) contained 3.0:1 (w/w) mannitol:berry extract, and blackberry puree extract sample 3 (S3) contained 6.3:1 (w/w) mannitol:berry extract. The levels of anthocyanins and polyphenols in reconstituted spray-dried powders produced from S1–S3 were compared to solutions of S1–S3 that were held at 4°C as controls. All extract samples could be spray-dried using the Büchi Mini Spray Dryer B-290. S1, with no mannitol, showed a 30.8% decrease in anthocyanins and a 24.1% decrease in polyphenols following spray-drying. However, S2 had a reduction in anthocyanins of only 13.8%, while polyphenols were reduced by only 6.1%. S3, with a ratio of mannitol to berry extract of 6.3:1, exhibited a 12.5% decrease in anthocyanins while the decrease in polyphenols after spray-drying was not statistically significant (P=.16). Collectively, these data indicate that a Büchi Mini Spray Dryer B-290 is a suitable platform for producing stable berry extract powders, and that mannitol is a suitable thermoprotectant that facilitates retention of thermosensitive polyphenolic species in berry extracts during spray-drying. PMID:24892214

A user-friendly model for spray drying to aid pharmaceutical product development

NARCIS (Netherlands)

Grasmeijer, Niels; de Waard, Hans; Hinrichs, Wouter L J; Frijlink, Henderik W

2013-01-01

The aim of this study was to develop a user-friendly model for spray drying that can aid in the development of a pharmaceutical product, by shifting from a trial-and-error towards a quality-by-design approach. To achieve this, a spray dryer model was developed in commercial and open source

Boosting spray dryer performance without compromising powder quality

NARCIS (Netherlands)

Schutyser, M.A.I.; Straatsma, M.; Jong, de P.

2008-01-01

Abstract The role of NIZO food research in the design of the optimal spray drying processes is discussed. NIZO offers various analysis and modeling techniques that are successfully applied for the optimization and design of drying installations. Heat processing and drying of food is beneficial to

Effects of spray drying on antioxidant capacity and anthocyanidin content of blueberry by-products.

Science.gov (United States)

Lim, Kar; Ma, Mitzi; Dolan, Kirk D

2011-09-01

The effect of spray drying on degradation of nutraceutical components in cull blueberry extract was investigated. Samples collected before and after spray drying were tested for antioxidant capacity using oxygen radical absorbance capacity (ORAC(FL) ) and total phenolics; and for individual anthocyanidins. In Study 1, four different levels of maltodextrin (blueberry solids to maltodextrin ratios of 5: 95, 10: 90, 30: 70, and 50: 50) were spray dried a pilot-scale spray dryer. There was significantly higher retention of nutraceutical components with increased levels of maltodextrin indicating a protective effect of maltodextrin on the nutraceutical components during spray drying. In Study 2, the air inlet temperature of the spray dryer was kept constant for all runs at 150 °C, with 2 different outlet temperatures of 80 and 90 °C. The degradation of nutraceutical components was not significantly different at the 2 selected outlet temperatures. ORAC(FL) reduction for blueberry samples after spray drying was 66.3% to 69.6%. After spray drying, total phenolics reduction for blueberry was 8.2% to 17.5%. Individual anthocyanidin reduction for blueberry was 50% to 70%. The experimental spray dried powders compared favorably to commercial blueberry powders. Results of the study show that use of blueberry by-products is feasible to make a value-added powder. Results can be used by producers to estimate final nutraceutical content of spray-dried blueberry by-products. © 2011 Institute of Food Technologists®

Spray drying of fruit and vegetable juices--a review.

Science.gov (United States)

Verma, Anjali; Singh, Satya Vir

2015-01-01

The main cause of spray drying is to increase the shelf life and easy handling of juices. In the present paper, the studies carried out so far on spray drying of various fruits and vegetables are reported. The major fruit juices dried are mango, banana, orange, guava, bayberry, watermelon, pineapple, etc. However, study on vegetable juices is limited. In spray drying, the major optimized parameters are inlet air temperature, relative humidity of air, outlet air temperature, and atomizer speed that are given for a particular study. The juices in spray drying require addition of drying agents that include matlodextrin, liquid glucose, etc. The drying agents are added to increase the glass transition temperature. Different approaches for spray dryer design have also been discussed in the present work.

Effect of process parameters on energy performance of spray drying with exhaust air heat recovery for production of high value particles

International Nuclear Information System (INIS)

Julklang, Wittaya; Golman, Boris

2015-01-01

Highlights: • We study heat recovery from spray dryer using air-to-air heat exchanger. • We examine dryer energy performance using advanced mathematical model. • We use the response surface methodology to study the effect of process parameters. • Energy efficiency up to 43.3% is obtained at high flow rate of dilute slurry. • Energy saving up to 52.4% is obtained at high drying air temperature. - Abstract: Spray drying process has been widely used in various industries for many decades for production of numerous materials. This paper explores the energy performance of an industrial scale spray dryer equipped with an exhaust air heat recovery system for production of high value particles. Energy efficiency and energy saving were calculated using a comprehensive mathematical model of spray drying. The response surface methodology (RSM) was utilized to study the effect of process parameters on energy performance using a space-filling design. The meta model equations were formulated employing the well-fitted response surface equations with adjusted R 2 larger than 0.995. The energy efficiency as high as 43.3% was obtained at high flow rate of dilute slurry, while the highest energy saving of 52.4% was found by combination of positive effect of drying air temperature and negative effect of slurry mass flow rate. The utilization of efficient air-to-air heat exchanger leads to an increase in energy efficiency and energy savings. The detailed temperature and vapor concentration profiles obtained with the model are also valuable in determining final product quality when spray dryer is operated at energy efficient conditions

Nanoparticle formulation by Büchi B-90 Nano Spray Dryer for oral mucoadhesion

Directory of Open Access Journals (Sweden)

Harsha SN

2015-01-01

temperature. The amount of vildagliptin retained was 1.6% within 3 hours, and in comparison with the gelatin vildagliptin nanoparticles formulation, the percentage that was retained was much higher (98.2% in 12 hours. Keywords: nanospheres, vildagliptin, Büchi Nano Spray Dryer, diabetes

Test of solar dryers in Ghana

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S. [Teknologisk Institut. SolEnergiCentret, Taastrup (Denmark); Floejgaard Kristensen, E. [Danmarks JordbrugsForskning, Tjele (Denmark); Agyei, F. [FAGOD Ltd. (Ghana); Larsen, T. [Clipper Design Ltd. (Ghana); Nketiah, K.S. [FORIG (Ghana)

2002-06-01

The report describes the tests carried out in Ghana on three solar dryers as part of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat' financed by DANIDA. The main objective of the project was to develop and test solar dryers for crop, fish and wood in Ghana. Three dryers were erected: 1. Solar crop dryer: The solar crop dryer was erected at Silwood Farms at Pokuase about 30 km north of Accra. Silwood Farms grows primarily maize for seed and pineapples, 2. Solar fish dryer: The solar fish dryer was erected at Elite Enterprise Ltd. at Tema about 35 km east-north-east of Accra. Elite Enterprise Ltd. buys and dries fish, 3. Solar wood dryer: The solar wood dryers were erected at Clipper Design Ltd. at Mankoadze about 65 km west-south-west of Accra. Clipper Design Ltd. produces mainly doors. (BA)

Exergy analysis of encapsulation of photochromic dye by spray drying

Science.gov (United States)

Çay, A.; Akçakoca Kumbasar, E. P.; Morsunbul, S.

2017-10-01

Application of exergy analysis methodology for encapsulation of photochromic dyes by spray drying was presented. Spray drying system was investigated considering two subsystems, the heater and the dryer sections. Exergy models for each subsystem were proposed and exergy destruction rate and exergy efficiency of each subsystem and the whole system were computed. Energy and exergy efficiency of the system were calculated to be 5.28% and 3.40%, respectively. It was found that 90% of the total exergy inlet was destroyed during encapsulation by spray drying and the exergy destruction of the heater was found to be higher.

Volume reduction of reactor wastes by spray drying

International Nuclear Information System (INIS)

Gay, R.L.; Grantham, L.F.; McKenzie, D.E.

1983-01-01

Three simulated low-level reactor wastes were dried using a spray dryer-baghouse system. The three aqueous feedstocks were sodium sulfate waste characteristic of a BWR, boric acid waste characteristic of a PWR, and a waste mixture of ion exchange resins and filter aid. These slurries were spiked with nonradioactive iron, cobalt, and manganese (representing corrosion products) and nonradioactive cesium and iodine (representing fission products). The throughput for the 2.1-m-diameter spray dryer and baghouse system was 160-180 kg/h, which is comparable to the requirements for a full-scale commercial installation. A free-flowing, dry product was produced in all of the tests. The volume reduction factor ranged from 2.5 to 5.8; the baghouse decontamination factor was typically in the range of 10 3 to 10 4 . Using an overall system decontamination factor of 10 6 , the activity of the off-gas was calculated to be one to two orders of magnitude less than the nuclide release limit of the major active species, Cs-137

Phycocyanin stability in microcapsules processed by spray drying method using different inlet temperature

Science.gov (United States)

Purnamayati, L.; Dewi, EN; Kurniasih, R. A.

2018-02-01

Phycocyanin is natural blue colorant which easily damages by heat. The inlet temperature of spray dryer is an important parameter representing the feature of the microcapsules.The aim of this study was to investigate the phycocyanin stability of microcapsules made from Spirulina sp with maltodextrin and κ-Carrageenan as the coating material, processed by spray drying method in different inlet temperature. Microcapsules were processed in three various inlet temperaturei.e. 90°C, 110°C, and 130°C, respectively. The results indicated that phycocyanin microcapsule with 90°C of inlet temperature produced the highest moisture content, phycocyanin concentration and encapsulation efficiency of 3,5%, 1,729% and 29,623%, respectively. On the other hand, the highest encapsulation yield was produced by 130°C of theinlet temperature of 29,48% and not significantly different with 110°C. The results of Scanning Electron Microscopy (SEM) showed that phycocyanin microcapsules with 110°C of inlet temperature produced the most rounded shape. To sum up, 110°C was the best inlet temperature to phycocyanin microencapsulation by the spray dryer.

Performance of indirect solar cabinet dryer

International Nuclear Information System (INIS)

Sreekumar, A.; Manikantan, P.E.; Vijayakumar, K.P.

2008-01-01

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 deg. C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 deg. C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely 'annualized cost method', 'present worth of annual savings' and 'present worth of cumulative savings'. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost during almost its

Performance of indirect solar cabinet dryer

Energy Technology Data Exchange (ETDEWEB)

Sreekumar, A.; Manikantan, P.E.; Vijayakumar, K.P. [Solar Thermal Energy Laboratory, Department of Physics, Cochin University of Science and Technology, Kochi 682 022 (India)

2008-06-15

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely 'annualized cost method', 'present worth of annual savings' and 'present worth of cumulative savings'. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost

Water spray interaction with air-steam mixtures under containment spray conditions: experimental study in the TOSQAN facility

Energy Technology Data Exchange (ETDEWEB)

Porcheron, E.; Lemaitre, P.; Malet, J.; Nuboer, A.; Brun, P.; Bouilloux, L.; Vendel, J. [Institut de Radioprotection et de Surete Nucleaire (IRSN), Direction de la Surete des Usines, des laboratoires, des transports et des dechets, Saclay, BP 68 - 91192 Gif-sur-Yvette cedex (France)

2005-07-01

Full text of publication follows: During the course of an hypothetical severe accident in a Pressurized Water Reactor (PWR), hydrogen can be produced by the reactor core oxidation and distributed into the reactor containment according to convection flows and steam wall condensation. In order to assess the risk of detonation generated by a high local hydrogen concentration, hydrogen distribution in the containment has to be known. The TOSQAN experimental program has been created to simulate typical accidental thermal hydraulic flow conditions in the reactor containment. The present work is devoted to study the interaction of a water spray injection used as a mitigation mean in order to reduce containment pressure and to produce a mixing of air, steam and hydrogen induced by spray entrainment and condensation on droplet. In order to have a better understanding of physical phenomena, we need to make a detailed characterization of the spray and the gas. The TOSQAN facility that is highly instrumented with non-intrusive diagnostics consists in a closed cylindrical vessel (7 m{sup 3} volume, 4 m high, 1.5 m i.d.) into which steam is injected. Water droplets size is measured in the vessel by the Interferometric Laser Imaging for Droplet Sizing technique. Droplet velocity is obtained by Particle Image Velocimetry and Laser Doppler Velocimetry, and droplet temperature is measured by global rainbow refractometry. Gas concentration measurements are performed by Spontaneous Raman Scattering. The walls of the vessel are thermostatically controlled by heated oil circulation. Inner spray system that is located on the top of the enclosure on the vertical axis, is composed of a single nozzle producing a full cone water spray. Spray test scenario consists of water spray injection in TOSQAN that is first pressurized with a steam injection (steam injection is stopped before spray injection). Water spray falling into the sump is removed to avoid accumulation and evaporation

Test of a solar crop dryer

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S. [Teknologisk Institut. SolEnergiCentret, Taastrup (Denmark); Floejgaard Kristensen, E. [Danmarks JordbrugsForskning, Tjele (Denmark); Forman, T. [Aidt Miljoe A/S, Thorsoe (Denmark)

2001-01-01

One of the major goals of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat' was to develop and test a solar crop dryer for use in Ghana. Based on a survey in Ghana (Jensen, Frank and Kristensen, 1999) it was decided to develop a dryer for drying of maize for seed as the increase in value of the crop due the drying here would be high - the dryer may, however, also be used to dry other crops or other items - one unit will e.g. be erected in Ghana to test drying of fish. The capacity of the dryer was defined to be 500 kg having a collector area of approx 25 m{sup 2}. It was decided to let the dryer consist of 5 separate units each with a transparent collector area of 4.77 m{sup 2} and a capacity of approx. 100 kg. The modulized concept has several benfits: If one drying bed is operated improperly this will not affect the total quantity of crops being dried at that time. It is possible to dry different crops (creating different pressure drop) side by side without risking that the crop with the highest pressure drop will be dried improperly. Small dc fans are often cheaper than larger dc fans. The system will be less complex, and an even air distribution over the drying bed is easier obtainable. Finally it is possible to start with only one unit and then gradually increase the capacity of the solar dryer - this will make it easier to invest in a solar dryer. It was further decided that the fans of the dryer should be powered directly by PV-panels in order to make the dryer independent of an often unreliable, missing or expensive grid. The dryer is going to be erected and tested at Silwood Farms situated close to Accra. Silwood Farms has total land acreage of 210 acres where 176 acres are used for cultivating maize - the rest is used for gowing pineapple. A majority of the maize is processed into seed. The main harvest season for maize at Silwood Farms is August/September with a smaller harvest period in January

Drying of α-amylase by spray drying and freeze-drying - a comparative study

Directory of Open Access Journals (Sweden)

S. S. de Jesus

2014-09-01

Full Text Available This study is aimed at comparing two traditional methods of drying of enzymes and at verifying the efficiency of each one and their advantages and disadvantages. The experiments were performed with a laboratory spray dryer and freeze-dryer using α-amylase as the model enzyme. An experimental design in star revealed that spray drying is mainly influenced by the inlet air temperature and feed flow rate, which were considered to be the main factors influencing the enzymatic activity and water activity; the long period of material exposure to high temperatures causes a partial activity loss. In the experiments of freeze drying, three methods of freezing were used (freezer, acetone and dry ice, and liquid nitrogen and samples subsequently freeze-dried for times ranging between 0-24 hours. The product obtained from the two techniques showed high enzymatic activity and low water activity. For the drying of heat-resistant enzymes, in which the product to be obtained does not have high added value, spray drying may be more economically viable because, in the freeze drying process, the process time can be considered as a limiting factor when choosing a technique.

Steam generator with perfected dryers

International Nuclear Information System (INIS)

Fenet, J.C.

1987-01-01

This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

Multi-shelf domestic solar dryer

International Nuclear Information System (INIS)

Singh, Parm Pal; Singh, Sukhmeet; Dhaliwal, S.S.

2006-01-01

The solar dryer described in this paper can be used for drying various products at home under hygienic conditions with the self guarantee of adulteration free product. This solar dryer is of multi-shelf design, consisting of three perforated trays arranged one above the other. The drying air flows through the product by natural circulation. One of its novel features is variable inclination to capture more solar energy in different seasons. Another novel feature is the option to dry product under shade or without shade as per requirement. The rate of drying is uniform in all the trays due to heating of the air by solar energy in between the trays. The maximum stagnation temperature of this solar dryer was found to be 100 deg. C in the month of November at Ludhiana (31 o N). The moisture evaporation on the 1st, 2nd and 3rd drying day for drying fenugreek leaves was 0.23, 0.18 and 0.038 kg/m 2 h. To overcome the problem of reduction in efficiency on the second and third drying day, a semi-continuous mode of loading has been investigated, in which the efficiency remains almost the same on all drying days. The drying rate in the dryer was more than double that in open shade drying. Moreover, the final moisture content of the product was low enough (7.3% wb) for grinding it to a powder form and for good shelf life (1 year). An uncertainty analysis was performed, and the uncertainty in the efficiency was found to be 1.35%. An economic analysis was performed by three methods. The cost of drying fenugreek leaves in the domestic solar dryer turned out to be about 60% of that in an electric dryer. The cumulative present worth of the savings are much higher (18,316 Rupees) than the capital cost of the dryer (1600 Rupees). The payback period is also very low (<2 years) as compared to the life of the dryer (20 years), so the dryer will dry product free of cost during almost its entire life period. The quality and shelf life of the dried products are comparable to those of

Nano spray drying for encapsulation of pharmaceuticals.

Science.gov (United States)

Arpagaus, Cordin; Collenberg, Andreas; Rütti, David; Assadpour, Elham; Jafari, Seid Mahdi

2018-05-17

Many pharmaceuticals such as pills, capsules, or tablets are prepared in a dried and powdered form. In this field, spray drying plays a critical role to convert liquid pharmaceutical formulations into powders. In addition, in many cases it is necessary to encapsulate bioactive drugs into wall materials to protect them against harsh process and environmental conditions, as well as to deliver the drug to the right place and at the correct time within the body. Thus, spray drying is a common process used for encapsulation of pharmaceuticals. In view of the rapid progress of nanoencapsulation techniques in pharmaceutics, nano spray drying is used to improve drug formulation and delivery. The nano spray dryer developed in the recent years provides ultrafine powders at nanoscale and high product yields. In this paper, after explaining the concept of nano spray drying and understanding the key elements of the equipment, the influence of the process parameters on the final powders properties, like particle size, morphology, encapsulation efficiency, drug loading and release, will be discussed. Then, numerous application examples are reviewed for nano spray drying and encapsulation of various drugs in the early stages of product development along with a brief overview of the obtained results and characterization techniques. Copyright © 2018 Elsevier B.V. All rights reserved.

Simulation of Hybrid Solar Dryer

International Nuclear Information System (INIS)

Yunus, Y M; Al-Kayiem, H H

2013-01-01

The efficient performance of a solar dryer is mainly depending on the good distribution of the thermal and flow field inside the dryer body. This paper presents simulation results of a solar dryer with a biomass burner as backup heater. The flow and thermal fields were simulated by CFD tools under different operational modes. GAMBIT software was used for the model and grid generation while FLUENT software was used to simulate the velocity and temperature distribution inside the dryer body. The CFD simulation procedure was validated by comparing the simulation results with experimental measurement. The simulation results show acceptable agreement with the experimental measurements. The simulations have shown high temperature spot with very low velocity underneath the solar absorber and this is an indication for the poor design. Many other observations have been visualized from the temperature and flow distribution which cannot be captured by experimental measurements.

Advanced air detritiation dryer

International Nuclear Information System (INIS)

Anon.

1989-01-01

The isotopic exchange principle has proved effective in increasing air detritiation factors of atmospheric dryers. A CFFTP/AECL Chalk River program has demonstrated detritiation factors of 100,000 in trials. The technology is designed for application on regenerating atmospheric dryers using molecular sieve desiccant beds, used in rooms likely to encounter airborne tritium contamination. Dryer design concepts for dryers at JET (Joint European Torus, England) and ITER have been prepared by Alan Dombra of AECL, using the isotopic exchange technology. The isotopic exchange method works by passing tritiated air over a detritiated desiccant bed. Airborne tritium atoms are exchanged in the bed for ordinary hydrogen atoms from the bed's residual moisture loading. Tritium remains on the bed until it is discharged in a regeneration cycle. During regeneration, the desiccant bed is first heated with hot, dry air to drive off collected tritiated moisture. Airborne tritium removed from the air is collected as a tritiated water distillate and stored for later processing. During the second part of the regeneration cycle, the desiccant bed is washed with clean moist air to elute remaining traces of tritium and to refresh the bed to ready it for another tritium absorption period

40 CFR 1065.342 - Sample dryer verification.

Science.gov (United States)

2010-07-01

...-membrane dryer or thermal chiller. (d) Sample dryer verification procedure. Use the following method to... highest sample water content that you estimate during emission sampling. (3) Introduce the humidified gas... sampling system at a temperature at least 5 °C above the local humidified gas dewpoint. For dryers used in...

The Potential of Economic Model Predictive Control for Spray Drying Plants

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

In 2015 the milk quota system in the European Union will be completely liberalized. As a result, analysts expect production of skimmed and whole milk powder to increase by 5-6% while its price will decline by about 6-7%. Multi-stage spray drying is the prime process for the production of food...... powders. The process is highly energy consuming and capacity depends among other factors on correct control of the dryer. Consequently efficient control and optimization of the spray drying process has become increasingly important to accommodate the future market challenges. The goal of the presentation...

Testing Report: Littleford-Day Dryer Operation: Dryer Operation Impacts of Proposed MIS Mitigation Changes

Energy Technology Data Exchange (ETDEWEB)

Shimskey, Rick W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Buchmiller, William C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Elmore, Monte R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2007-06-01

Pacific Northwest National Laboratory performed a series of tests using the Littleford Day 22-liter dryer during investigations that evaluated changes in the melter-feed composition for the Demonstration Bulk Vitrification System. During testing, a new melter-feed formulation was developed that improved dryer performance while improving the retention of waste salts in the melter feed during vitrification.

Spray Drying of High Sugar Content Foods: Improving of Product Yield and Powder Properties

Directory of Open Access Journals (Sweden)

Mehmet Koç

2016-05-01

Full Text Available Spray drying is the most preferred drying method to produce powdered food in the food industry and it is also widely used to convert sugar-rich liquid foods to a powder form. During and/or after spray drying process of sugar-rich products, undesirable situation was appeared such as stickiness, high moisture affinity (hygroscopicity and low solubility due to low molecular weight monosaccharides that found naturally in the structure. The basis of these problems was formed by low glass transition temperature of sugar-rich products. This review gives information about the difficulties in drying of sugar-rich products via spray dryer, actions need to be taken against these difficulties and drying of sugar-rich honey and fruit juices with spray drying method.

Herbal dryer: drying of ginger (zingiber officinale) using tray dryer

Science.gov (United States)

Haryanto, B.; Hasibuan, R.; Alexander; Ashari, M.; Ridha, M.

2018-02-01

Drying is widely used as a method to preserve food because of its convenience and affordability. Drying of ginger using tray dryer were carried out at various drying conditions, such as air-drying flow, air-drying temperature, and sample dimensions, to achieve the highest drying rate. Samples with various dimensions were placed in the tray dryer and dried using various air-drying flow and temperatures. The weights of samples were observed every 3 minutes interval. Drying was stopped after three times of constant weighing. Data of drying was collected to make the drying curves. Drying curves show that the highest drying rate is achieved using highest air flow and temperature.

Innovative approach to produce submicron drug particles by vibrational atomization spray drying: influence of the type of solvent and surfactant.

Science.gov (United States)

Durli, T L; Dimer, F A; Fontana, M C; Pohlmann, A R; Beck, R C R; Guterres, S S

2014-08-01

Spray drying is a technique used to produce solid particles from liquid solutions, emulsions or suspensions. Buchi Labortechnik developed the latest generation of spray dryers, Nano Spray Dryer B-90. This study aims to obtain, directly, submicron drug particles from an organic solution, employing this equipment and using dexamethasone as a model drug. In addition, we evaluated the influence of both the type of solvent and surfactant on the properties of the powders using a 3(2) full factorial analysis. The particles were obtained with high yields (above 60%), low water content (below 2%) and high drug content (above 80%). The surface tension and the viscosity were strongly influenced by the type of solvent. The highest powder yields were obtained for the highest surface tension and the lowest viscosity of the drug solutions. The use of ionic surfactants led to higher process yields. The laser diffraction technique revealed that the particles deagglomerate into small ones with submicrometric size, (around 1 µm) that was also observed by scanning electron microscopy. Interaction between the raw materials in the spray-dried powders was verified by calorimetric analysis. Thus, it was possible to obtain dexamethasone submicrometric particles by vibrational atomization from organic solution.

Thermal Testing Methods for Solar Dryers

DEFF Research Database (Denmark)

Singh, Shobhana

2017-01-01

Solar food drying is a complex heat and mass transfer phenomena which depend on a number of drying process-dependent parameters such as operating conditions and characteristics of the food product to be dried. The variation in these parameters significantly affects the overall performance...... of the dryer system. Since commercial growth and acceptance of any solar dryer system momentously depend on its performance guarantee, the development of a standard methodology for their thermal testing has become necessary. The standard testing method not only provides better performance management...... of the dryer system but allows the manufacturers to achieve competitive efficiency and good product quality by comparing the available designs. In this chapter, an extensive review of solar dryer performance evaluation has been carried out. Furthermore, the chapter describes the existing testing procedures...

BWR Steam Dryer Alternating Stress Assessment Procedures

Energy Technology Data Exchange (ETDEWEB)

Morante, R. J. [Brookhaven National Lab. (BNL), Upton, NY (United States); Hambric, S. A. [Brookhaven National Lab. (BNL), Upton, NY (United States); Ziada, S. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2016-12-01

This report presents an overview of Boiling Water Reactor (BWR) steam dryer design; the fatigue cracking failures that occurred at the Quad Cities (QC) plants and their root causes; a history of BWR Extended Power Uprates (EPUs) in the USA; and a discussion of steam dryer modifications/replacements, alternating stress mechanisms on steam dryers, and structural integrity evaluations (static and alternating stress).

Investigation of the drying airflow at a newly developed dryer geometry for mixed flow grain dryers

Directory of Open Access Journals (Sweden)

Holger Scaar

2016-06-01

Full Text Available The mixed-flow dryer has been a matter of investigation many times regarding drying efficiency, dryer control, and performance enhancement over the past years. However, there is still considerable demand for optimization in terms of energy efficiency and homogeneity of drying. In order to analyze the specific energy consumption and the homogeneity of the drying process, different thermodynamic process conditions have been investigated for the conventional MFD design using numerical and experimental methods. Based on the results obtained, a novel dryer design has been developed. With this, a considerable increase of efficiency is expected. As the fluid dynamic analysis of the first design draft revealed, further development is required until scaling-up and transfer into practice will be possible. While homogeneous airflow conditions could be demonstrated in the core flow region in the center of the dryer, the configuration must be optimized in the near wall regions.

GAS DRYER DESIGN FOR VERMICELLI USING MICROCONTROLLER ATMEGA 8535

Directory of Open Access Journals (Sweden)

Akhmad Mufasil

2013-04-01

Full Text Available The purpose of this research is designing a gas dryer for vermicelli using a microcontroller ATmega 8535 that can overcome the obstacles in the drying department. The microcontroller ATmega 8535 used to regulate the temperature of the drying chamber. This tool design is made to compare between conventional dryer and a theoritical gas dryer in the factory. The method used in this paper is field study in the factory. Based on the experience then theoritical gas dryer design from the factory’s datas. A microcontroller Atmega 8535 is added to the dryer to easier the dryer operation. The result of the theoritical gas dryer design for vermicelli using a microcontroller ATmega 8535, showed a faster time drying for 131,04 kg of vermicelli need 47,72 minutes at a temperature of 40- 55° C.

Raman mapping of mannitol/lysozyme particles produced via spray drying and single droplet drying

DEFF Research Database (Denmark)

Pekka Pajander, Jari; Matero, Sanni Elina; Sloth, Jakob

2015-01-01

PURPOSE: This study aimed to investigate the effect of a model protein on the solid state of a commonly used bulk agent in spray-dried formulations. METHODS: A series of lysozyme/mannitol formulations were spray-dried using a lab-scale spray dryer. Further, the surface temperature of drying droplet....../particles was monitored using the DRYING KINETICS ANALYZER™ (DKA) with controllable drying conditions mimicking the spray-drying process to estimate the drying kinetics of the lysozyme/mannitol formulations. The mannitol polymorphism and the spatial distribution of lysozyme in the particles were examined using X......-ray powder diffractometry (XRPD) and Raman microscopy. Partial Least Squares Discriminant Analysis was used for analyzing the Raman microscopy data. RESULTS: XRPD results indicated that a mixture of β-mannitol and α-mannitol was produced in the spray-drying process which was supported by the Raman analysis...

Heat pump dryers theory, design and industrial applications

CERN Document Server

Alves-Filho, Odilio

2015-01-01

Explore the Social, Technological, and Economic Impact of Heat Pump Drying Heat pump drying is a green technology that aligns with current energy, quality, and environmental concerns, and when compared to conventional drying, delivers similar quality at a lower cost. Heat Pump Dryers: Theory, Design and Industrial Applications details the progression of heat pump drying-from pioneering research and demonstration work to an applied technology-and establishes principles and theories that can aid in the successful design and application of heat pump dryers. Based on the author's personal experience, this book compares heat pump dryers and conventional dryers in terms of performance, quality, removal rate, energy utilization, and the environmental effect of both drying processes. It includes detailed descriptions and layouts of heat pump dryers, outlines the principles of operation, and explains the equations, diagrams, and procedures used to form the basis for heat pump dryer dimensioning and design. The author ...

Effect of spray drying processing parameters on the insecticidal activity of two encapsulated formulations of baculovirus

Science.gov (United States)

The aim of this work was to evaluate the effect of spray dryer processing parameters on the process yield and insecticidal activity of baculovirus to support the development of this beneficial group of microbes as biopesticides. For each of two baculoviruses [granulovirus (GV) from Pieris rapae (L....

A critical review on the spray drying of fruit extract: effect of additives on physicochemical properties.

Science.gov (United States)

Krishnaiah, Duduku; Nithyanandam, Rajesh; Sarbatly, Rosalam

2014-01-01

Spray drying accomplishes drying while particles are suspended in the air and is one method in the family of suspended particle processing systems, along with fluid-bed drying, flash drying, spray granulation, spray agglomeration, spray reaction, spray cooling, and spray absorption. This drying process is unique because it involves both particle formation and drying. The present paper reviews spray drying of fruit extracts, such as acai, acerola pomace, gac, mango, orange, cactus pear, opuntia stricta fruit, watermelon, and durian, and the effects of additives on physicochemical properties such as antioxidant activity, total carotenoid content, lycopene and β-carotene content, hygroscopy, moisture content, volatile retention, stickiness, color, solubility, glass transition temperature, bulk density, rehydration, caking, appearance under electron microscopy, and X-ray powder diffraction. The literature clearly demonstrates that the effect of additives and encapsulation play a vital role in determining the physicochemical properties of fruit extract powder. The technical difficulties in spray drying of fruit extracts can be overcome by modifying the spray dryer design. It also reveals that spray drying is a novel technology for converting fruit extract into powder form.

Effect of emulsification and spray-drying microencapsulation on the antilisterial activity of transcinnamaldehyde.

Science.gov (United States)

Trinh, Nga-Thi-Thanh; Lejmi, Raja; Gharsallaoui, Adem; Dumas, Emilie; Degraeve, Pascal; Thanh, Mai Le; Oulahal, Nadia

2015-01-01

Spray-dried redispersible transcinnamaldehyde (TC)-in-water emulsions were prepared in order to preserve its antibacterial activity; 5% (w/w) TC emulsions were first obtained with a rotor-stator homogeniser in the presence of either soybean lecithin or sodium caseinate as emulsifiers. These emulsions were mixed with a 30% (w/w) maltodextrin solution before feeding a spray-dryer. The antibacterial activity of TC alone, TC emulsions with and without maltodextrin before and after spray-drying were assayed by monitoring the growth at 30 °C of Listeria innocua in their presence and in their absence (control). Whatever the emulsifier used, antilisterial activity of TC was increased following its emulsification. However, reconstituted spray-dried emulsions stabilised by sodium caseinate had a higher antibacterial activity suggesting that they better resisted to spray-drying. This was consistent with observation that microencapsulation efficiencies were 27.6% and 78.7% for emulsions stabilised by lecithin and sodium caseinate, respectively.

Economic Optimization of Spray Dryer Operation using Nonlinear Model Predictive Control with State Estimation

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Jørgensen, John Bagterp; Rawlings, James B.

2015-01-01

In this paper, we develop an economically optimizing Nonlinear Model Predictive Controller (E-NMPC) for a complete spray drying plant with multiple stages. In the E-NMPC the initial state is estimated by an extended Kalman Filter (EKF) with noise covariances estimated by an autocovariance least...... squares method (ALS). We present a model for the spray drying plant and use this model for simulation as well as for prediction in the E-NMPC. The open-loop optimal control problem in the E-NMPC is solved using the single-shooting method combined with a quasi-Newton Sequential Quadratic programming (SQP......) algorithm and the adjoint method for computation of gradients. We evaluate the economic performance when unmeasured disturbances are present. By simulation, we demonstrate that the E-NMPC improves the profit of spray drying by 17% compared to conventional PI control....

Heat transfer and energy efficiency in infrared paper dryers

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Magnus

1999-11-01

Infrared (IR) dryers are widely used in the paper industry, mainly in the production of coated paper grades. The thesis deals with various aspects of heat transfer and energy use in infrared heaters and dryers as employed in the paper industry. Both gas-fired and electric IR dryers are considered and compared. The thesis also provides an introduction to infrared heaters and infrared drying, including a review of recent literature in the field. The transport of thermal radiation inside a paper sheet was investigated and different IR dryers were compared in terms of their ability to transfer energy to the internal parts of a paper sheet. Although there were evident differences in the absorption of radiation between gas-fired and electric IR dryers, the distinction was found not to be as important as has generally been believed. The main differences appeared to be due to the choice of a one- or a two-sided dryer solution, rather than the spectral distributions emitted by the dryers. A method for evaluating the radiation efficiency of IR heaters was proposed. An electric IR heater was evaluated in the laboratory. The radiation efficiency of the heater was shown to be strongly dependent on the power level. The maximum efficiency, found at high power level, was close to 60 %. A procedure for evaluation of the total energy transfer efficiency of an infrared paper dryer was proposed and used in the evaluation of an electric IR dryer operating in an industrial coating machine. The efficiency of the dryer was roughly 40 %. A model for an electric IR heater was developed. The model includes non-grey radiative heat transfer between the different parts of the heater, as well as conduction in reflector material and convective cooling of the surfaces. Using IR module voltage as the only input, model predictions of temperatures and heat flux were found to agree well with experimental data both at steady state and under transient conditions. The model was also extended to include

MODEL REPRESENTATION OF THE SPRAY DRYING PROCESS OF THE DISTILLERY STILLAGE FILTRATE BASED ON NAVIERSTOKES EQUATIONS

Directory of Open Access Journals (Sweden)

A. A. Shevtsov

2015-01-01

Full Text Available Spray drying of solutions and suspensions is among the most common methods of producing a wide range of powdered products in chemical, food and pharmaceutical industries. For the drying of heat-sensitive materials, which is fully applicable to the distillery stillage filtrate continuous-flow type of contact of drying agent and the solution droplets is examined. Two-phase simulation method of computational hydrodynamics in a stationary state for studying the process of drying of the distillery stillage filtrate in the pilot spray dryer under the following assumptions was used. The components form an ideal mixture, the properties of which are calculated directly from the properties of the components and their proportions. The droplets were presented in spherical form. The density and specific heat of the solution and the coefficient of vapors diffusion in the gas phase remained unchanged. To solve the heat exchange equations between the drying agent and the drops by the finite volume method the software package ANSYS CFX was used. The bind between the two phases was established by Navier-Stokes equations. The continuous phase (droplets of the distillery stillage filtrate was described by the k-ε turbulence model. The results obtained showed that the interaction of "drop-wall" causes a significant change of velocity, temperature and humidity both of a drying agent and the product particles. The behavior of the particles by spraying, collision with walls and deposition of the finished product allowed to determine the dependence of physical parameters of the drying process, of the geometric dimensions of the dryer. Comparison of simulation results with experimental data showed satisfactory convergence of the results: for the temperature of the powder 10% its humidity of 12% and temperature of the spent drying agent at the outlet from the drier of 13%. The possibility of using the model in the spray dryers designing, and control of the drying process

Design and testing of solar dryers for processing food wastes

Energy Technology Data Exchange (ETDEWEB)

Nijmeh, M.N.; Ragab, A.S.; Emeish, M.S. [University of Jordan, Amman (Jordan). Mechanical Engineering Dept.; Jubran, B.A. [International Islamic University of Malaysia, Kaula Lumpur (Malaysia). Dept. of Mechanical Engineering

1998-12-01

This paper investigates the potential of using two solar dryers manufactured from locally available materials under Jordanian climatic conditions for drying food wastes for utilization as animal feed. The first dryer is a radiative-convective type, while the second is a solar boiler dryer. Tests were also conducted to investigate the nutritious values of the dried products and their suitability as animal feed. It was found from tests that the solar boiler dryer is more efficient than the radiative-convective dryer for producing animal feed in terms of both quality and quantity. The nutritious values of the end products from the dryers were found to be within the international recommended values used for feeding chickens. (author)

Economic Model Predictive Control for Spray Drying Plants

DEFF Research Database (Denmark)

Petersen, Lars Norbert

and a complexity reduced control model is used for state estimation and prediction in the controllers. These models facilitate development and comparison of control strategies. We develop two MPC strategies; a linear tracking MPC with a Real-Time Optimization layer (MPC with RTO) and an Economic Nonlinear MPC (E...... horizon, out of which only the first input is applied to the dryer. This procedure is repeated at each sample instant and is solved numerically in real-time. The MPC with RTO tracks a target that optimizes the cost of operation at steady-state. The E-MPC optimizes the cost of operation directly by having...... this objective directly in the controller. The need for the RTO layer is then eliminated. We demonstrate the application of the proposed MPC with RTO to control an industrial GEA MSDTM-1250 spray dryer, which produces approximately 7500 kg/hr of enriched milk powder. Compared to the conventional PI controller...

Simultaneous Polymerization and Polypeptide Particle Production via Reactive Spray-Drying.

Science.gov (United States)

Glavas, Lidija; Odelius, Karin; Albertsson, Ann-Christine

2016-09-12

A method for producing polypeptide particles via in situ polymerization of N-carboxyanhydrides during spray-drying has been developed. This method was enabled by the development of a fast and robust synthetic pathway to polypeptides using 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU) as an initiator for the ring-opening polymerization of N-carboxyanhydrides. The polymerizations finished within 5 s and proved to be very tolerant toward impurities such as amino acid salts and water. The formed particles were prepared by mixing the monomer, N-carboxyanhydride of l-glutamic acid benzyl ester (NCAGlu) and the initiator (DBU) during the atomization process in the spray-dryer and were spherical with a size of ∼1 μm. This method combines two steps; making it a straightforward process that facilitates the production of polypeptide particles. Hence, it furthers the use of spray-drying and polypeptide particles in the pharmaceutical industry.

Operation experiences of biofuel dryers; Drifterfarenheter fraan aangtorkar och direkta roekgastorkar

Energy Technology Data Exchange (ETDEWEB)

Berge, Christian; Dejfors, Charlotte [AaF Energikonsult Stockholm AB (Sweden)

2000-01-01

A study regarding operation experiences of indirect steam dryers and direct flue gas dryers of biofuels has been conducted. In the study, plants with the two types of dryers have been visited and operational experiences have been gathered and analysed. Results show that the well proven technique with flue gas dryers has a higher availability than the steam dryers. Several plants have problem with the feeding and discharge systems. Material selection is very important to prevent corrosion. Indirect steam dryers have more environmental regulations than flue gas dryers because of the generated condensate from the fuel drying process. Future work should concentrate on material selections, refining the feeding and discharge systems and control system.

Evaluation of a dryer in a steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

1998-01-01

The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

Spray-dried mucoadhesives for intravesical drug delivery using N-acetylcysteine- and glutathione-glycol chitosan conjugates.

Science.gov (United States)

Denora, Nunzio; Lopedota, Angela; Perrone, Mara; Laquintana, Valentino; Iacobazzi, Rosa M; Milella, Antonella; Fanizza, Elisabetta; Depalo, Nicoletta; Cutrignelli, Annalisa; Lopalco, Antonio; Franco, Massimo

2016-10-01

This work describes N-acetylcysteine (NAC)- and glutathione (GSH)-glycol chitosan (GC) polymer conjugates engineered as potential platform useful to formulate micro-(MP) and nano-(NP) particles via spray-drying techniques. These conjugates are mucoadhesive over the range of urine pH, 5.0-7.0, which makes them advantageous for intravesical drug delivery and treatment of local bladder diseases. NAC- and GSH-GC conjugates were generated with a synthetic approach optimizing reaction times and purification in order to minimize the oxidation of thiol groups. In this way, the resulting amount of free thiol groups immobilized per gram of NAC- and GSH-GC conjugates was 6.3 and 3.6mmol, respectively. These polymers were completely characterized by molecular weight, surface sulfur content, solubility at different pH values, substitution and swelling degree. Mucoadhesion properties were evaluated in artificial urine by turbidimetric and zeta (ζ)-potential measurements demonstrating good mucoadhesion properties, in particular for NAC-GC at pH 5.0. Starting from the thiolated polymers, MP and NP were prepared using both the Büchi B-191 and Nano Büchi B-90 spray dryers, respectively. The resulting two formulations were evaluated for yield, size, oxidation of thiol groups and ex-vivo mucoadhesion. The new spray drying technique provided NP of suitable size (polymers, avoiding thiolic oxidation during the formulation. MP with acceptable size produced by spray-dryer Büchi B-191 were compared with NP made with the apparatus Nano Büchi B-90. Copyright © 2016 Acta Materialia Inc. All rights reserved.

Rotary drum dryers for coal slurries

Energy Technology Data Exchange (ETDEWEB)

Baunack, F

1983-04-01

The suitability, sizing and internal equipment of rotary drum dryers for high-ash coal slurries are discussed. Rotary dryers will handle also difficult slurries; by suitable drum sizes, lifter blades and chains not only high specific evaporation capacities can be achieved but also very high throughputs of up to 400 tons/h of finished product and high evaporation capacities of 60 tons/h.

Affordable Hybrid Heat Pump Clothes Dryer

Energy Technology Data Exchange (ETDEWEB)

TeGrotenhuis, Ward E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Butterfield, Andrew [Jabil, St. Petersburg, FL (United States); Caldwell, Dustin D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Crook, Alexander [Jabil, St. Petersburg, FL (United States)

2016-06-30

This project was successful in demonstrating the feasibility of a step change in residential clothes dryer energy efficiency by demonstrating heat pump technology capable of 50% energy savings over conventional standard-size electric dryers with comparable drying times. A prototype system was designed from off-the-shelf components that can meet the project’s efficiency goals and are affordable. An experimental prototype system was built based on the design that reached 50% energy savings. Improvements have been identified that will reduce drying times of over 60 minutes to reach the goal of 40 minutes. Nevertheless, the prototype represents a step change in efficiency over heat pump dryers recently introduced to the U.S. market, with 30% improvement in energy efficiency at comparable drying times.

CFD analysis for greenhouse effect solar dryer

International Nuclear Information System (INIS)

Wulandani, D.; Abdullah, K.; Hartulistiyoso, E.; Siswantara, I.

2006-01-01

Greenhouse Effect (GHE) solar dryer is a transparent wall structure, consists of absorber plate as solar heat collector, product holders (tray or batch) and fans to discharge moisture from the product. GHE solar dryer is one of the alternative dryer for the farmer and merchants to improve the quality of dried products. Direct sun drying is still popular choice by farmers because it is cheap and simple. However, the method is greatly dependent on the existence of solar irradiation and the product is contaminated very easily by pollution and dirt. The general constraint in designing artificial dryer is the problem of non-uniformity of final moisture content of product, especially for the cabinet of rack type dryer. This condition can be solved by providing uniform distribution of temperature, relative humidity (RH) and airflow velocity of the drying air. Therefore, in this study, such problem was approached by conducting flow simulation within the drying structure by using computational fluid dynamics (CFD) technology to determine the proper position of drying air inlet and outlet, location and capacity of the heat exchanger unit, the position and the capacity of the fan, to produce uniform distribution of the drying air temperature, RH and airflow velocity within the drying chamber.(Author)

Development and evaluation of a full-scale spray scrubber for ammonia recovery and production of nitrogen fertilizer at poultry facilities.

Science.gov (United States)

Hadlocon, Lara Jane S; Manuzon, Roderick B; Zhao, Lingying

2015-01-01

Significant ammonia emissions from animal facilities need to be controlled due to its negative impacts on human health and the environment. The use of acid spray scrubber is promising, as it simultaneously mitigates and recovers ammonia emission for fertilizer. Its low pressure drop contribution on axial fans makes it applicable on US farms. This study develops a full-scale acid spray scrubber to recover ammonia emissions from commercial poultry facilities and produce nitrogen fertilizer. The scrubber performance and economic feasibility were evaluated at a commercial poultry manure composting facility that released ammonia from exhaust fans with concentrations of 66-278 ppmv and total emission rate of 96,143 kg yr(-1). The scrubber consisted of 15 spray scrubber modules, each equipped with three full-cone nozzles that used dilute sulphuric acid as the medium. Each nozzle was operated at 0.59 MPa with a droplet size of 113 μm and liquid flow rate of 1.8 L min(-1). The scrubber was installed with a 1.3-m exhaust fan and field tested in four seasons. Results showed that the scrubber achieved high NH3 removal efficiencies (71-81%) and low pressure drop (scrubber effluents containing 22-36% (m/v) ammonium sulphate are comparable to the commercial-grade nitrogen fertilizer. Preliminary economic analysis indicated that the break-even time is one year. This study demonstrates that acid spray scrubbers can economically and effectively recover NH3 from animal facilities for fertilizer.

Design and performance of a full-scale spray calciner for nonradioactive high-level-waste-vitrification studies

International Nuclear Information System (INIS)

Miller, F.A.

1981-06-01

In the spray calcination process, liquid waste is spray-dried in a heated-wall spray dryer (termed a spray calciner), and then it may be combined in solid form with a glass-forming frit. This mixture is then melted in a continuous ceramic melter or in an in-can melter. Several sizes of spray calciners have been tested at PNL- laboratory scale, pilot scale and full scale. Summarized here is the experience gained during the operation of PNL's full-scale spray calciner, which has solidified approx. 38,000 L of simulated acid wastes and approx. 352,000 L of simulated neutralized wastes in 1830 h of processing time. Operating principles, operating experience, design aspects, and system descriptions of a full-scale spray calciner are discussed. Individual test run summaries are given in Appendix A. Appendices B and C are studies made by Bechtel Inc., under contract by PNL. These studies concern, respectively, feed systems for the spray calciner process and a spray calciner vibration analysis. Appendix D is a detailed structural analysis made at PNL of the spray calciner. These appendices are included in the report to provide a complete description of the spray calciner and to include all major studies made concerning PNL's full-scale spray calciner

Performance of modified greenhouse dryer with thermal energy storage

Directory of Open Access Journals (Sweden)

Om Prakash

2016-11-01

Full Text Available In this attempt, the main goal is to do annual performance, environomical analysis, energy analysis and exergy analysis of the modified greenhouse dryer (MGD operating under active mode (AM and passive mode (PM. Thermal storage is being applied on the ground of MGD. It is applied in three different ways namely barren floor, floor covered with black PVC sheet (PVC and Black Coated. Experimental study of dryers in no-load conditions reveals that floor covered with a black PVC sheet is more conducive for drying purpose than other floors. The MGD under AM is found to be more effective as compared to PM for tomato and capsicum, which are high moisture content crops. For medium moisture content crop (potato chips, both dryers show relatively similar drying performance. Crops dried inside the greenhouse dryer are found to be more nutrient than open sun dried crops. The payback period of the modified greenhouse dryer under passive mode is found to be 1.11 years. However, for the active mode of the modified greenhouse dryer is only 1.89 years. The embodied energy of the passive mode of the dryer is a 480.277 kWh and 628.73 kWh for the active mode of the dryer. The CO2 emissions per annum for passive and active mode greenhouse dryers are found to be 13.45 kg and 17.6 kg respectively. The energy payback time, carbon mitigation and carbon credit have been calculated based type of crop dried. The range of exergy efficiency is 29%–86% in MGD under PM and 30%–78% in the MGD under AM. The variation of Heat utilization factor (HUF for MGD under PM is 0.12–0.38 and 0.26–0.53 for MGD under AM. The range of co-efficient of performances (COP for MGD under PM is 0.55–0.87 and 0.58–0.73 for MGD under AM.

Experimental investigations of a chimney-dependent solar crop dryer

Energy Technology Data Exchange (ETDEWEB)

Afriyie, J.K.; Nazha, M.A.A.; Rajakaruna, H. [School of Engineering and Technology, De Montfort University, Queens Building, The Gateway, Leicester LE1 9BH (United Kingdom); Forson, F.K. [Department of Mechanical Engineering, Kwame Nkrumah University of Science and Technology, Kumasi (Ghana)

2009-01-15

An experimental investigation into the performance of a solar crop dryer with solar chimney and no air preheating is described. Tests were first performed on the cabinet dryer, using a normal chimney. The trials were repeated with a solar chimney. Still with the solar chimney, further trials were carried out with the roof of the drying chamber inclined further to form a tent dryer. The described tests include no-load tests for airflow rate measurements and drying tests, with cassava as the crop. Air velocities, temperatures, ambient relative humidity and the drop in crop moisture contents at different stages of the drying process are also presented. The effects of the various configurations described above on the drying process are deduced and discussed while comparing the experimental results with one another. In addition, the performance of the dryer in relation to other natural convection dryers is discussed. The results show that the solar chimney can increase the airflow rate of a direct-mode dryer especially when it is well designed with the appropriate angle of drying-chamber roof. However, the increase in flow rate only increases the drying rate when the relative humidity (RH) of the ambient air is below a certain mark (60% for cassava). (author)

Silk cocoon drying in forced convection type solar dryer

International Nuclear Information System (INIS)

Singh, Panna Lal

2011-01-01

The thin layer silk cocoon drying was studied in a forced convection type solar dryer. The drying chamber was provided with several trays on which the cocoons loaded in thin layer. The hot air generated in the solar air heater was forced into drying chamber to avoid the direct exposure of sunlight and UV radiation on cocoons. The drying air temperature varied from 50 to 75 o C. The cocoon was dried from the initial moisture content of about 60-12% (wb). The drying data was fitted to thin layer drying models. Drying behaviour of the silk cocoon was best fitted with the Wang and Singh drying model. Good agreement was obtained between predicted and experimental values. Quality of the cocoons dried in the solar dryer was at par with the cocoons dried in the conventional electrical oven dryer in term of the silk yield and strength of the silk. Saving of electrical energy was about 0.75 kWh/kg cocoons dried. Economic analysis indicated that the NPV of the solar dryer was higher and more stable (against escalation rate of electricity) as compare to the same for electrical oven dryer. Due to simplicity in design and construction and significant saving of operational electrical energy, solar cocoon dryer seems to be a viable option.

Development of an Active Solar Crop Dryer: Design Analysis and Performance Evaluation

International Nuclear Information System (INIS)

Itodo, I. N.; Adewole, A.M.; Edemaku, S.K.

2002-01-01

A forced convection indirect solar dryer powered by a PVC module was designed and evaluated. The performance of the dryer was poor; its drying rate, collector and system drying efficiency were 0.74 kg/day, 12% and 10% respectively. The dryer was redesigned and modified into a direct forced convection type- Its design analysis and performance evaluation was undertaken by drying mashed cassava. The drying rate, system drying collector and pick-up efficiencies were 1,6 kg/day (14%/day), 9%, 46% and 29% respectively. Comparatively, the drying rate for sun drying was 0.9 kg/day. The collector efficiency compared very well to the designed value of 48% and may not need further improvement. The pick-up efficiency also compared well with typical averages for this dryer type. The drying rate and system drying efficiency Indicate the need for further development of this dryer. Prediction equations were developed from the results of measured differences in collector, dryer and ambient air temperatures plotted on graphs and applying regression. It is recommended that the volumetric air-flow rate across the drying unit should he improved by affecting the tan speed and air inlet area of the dryer. The improved dryer will subsequently be compared to a natural convection dryer so that an appropriate dryer technology can be recommended for the rural small-scale farmers

Design and performance evaluation of a new hybrid solar dryer for banana

International Nuclear Information System (INIS)

Amer, B.M.A.; Hossain, M.A.; Gottschalk, K.

2010-01-01

A hybrid solar dryer was designed and constructed using direct solar energy and a heat exchanger. The dryer consists of solar collector, reflector, heat exchanger cum heat storage unit and drying chamber. The drying chamber was located under the collector. The dryer was operated during normal sunny days as a solar dryer, and during cloudy day as a hybrid solar dryer. Drying was also carried out at night with stored heat energy in water which was collected during the time of sun-shine and with electric heaters located at water tank. The efficiency of the solar dryer was raised by recycling about 65% of the drying air in the solar dryer and exhausting a small amount of it outside the dryer. Under Mid-European summer conditions it can raise up the air temperature from 30 to 40 deg. C above the ambient temperature. The solar dryer was tested for drying of ripe banana slices. The capacity of the dryer was to dry about 30 kg of banana slices in 8 h in sunny day from an initial moisture content of 82% to the final moisture content of 18% (wb). In the same time it reduced to only 62% (wb) moisture content in open sun drying method. The colour, aroma and texture of the solar dried products were better than the sun drying products.

Assessment of the bacterial contamination of hand air dryer in washrooms.

Science.gov (United States)

Alharbi, Sulaiman Ali; Salmen, Saleh Hussein; Chinnathambi, Arunachalam; Alharbi, Naiyf S; Zayed, M E; Al-Johny, Bassam O; Wainwright, Milton

2016-03-01

The present study was carried out, using standard techniques, to identify and count the bacterial contamination of hand air dryers, used in washrooms. Bacteria were isolated from the air flow, outlet nozzle of warm air dryers in fifteen air dryers used in these washrooms. Bacteria were found to be relatively numerous in the air flows. Bacterially contaminated air was found to be emitted whenever a warm air dryer was running, even when not being used for hand drying. Our investigation shows that Staphylococcus haemolyticus, Micrococcus luteus, Pseudomonas alcaligenes, Bacillus cereus and Brevundimonad diminuta/vesicularis were emitted from all of the dryers sampled, with 95% showing evidence of the presence of the potential pathogen S. haemolyticus. It is concluded that hot air dryers can deposit pathogenic bacteria onto the hands and body of users. Bacteria are distributed into the general environment whenever dryers are running and could be inhaled by users and none-users alike. The results provide an evidence base for the development and enhancement of hygienic hand drying practices.

Waste volume reduction by spray drying

Energy Technology Data Exchange (ETDEWEB)

Toscano, Rodrigo A.; Tello, Clédola C. O. de, E-mail: Rodrigotoscano1@gmail.com, E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The operation of nuclear facilities generates liquid wastes which require treatment to control the chemical compounds and removal of radioactive contaminants. These wastes can come from the cooling of the primary reactor system, from the reactor pool decontamination, washing of contaminated clothing, among others. The ion exchange resin constitutes the largest fraction of this waste, classified as low and intermediate level of radiation. According to CNEN Standard 8.01, the minimization of the volume and activity of the radioactive waste generated in the operation of a nuclear installation, radiative installation, industrial mining installation or radioactive waste deposit should be ensured. In addition, one of the acceptance criteria for wastes in repositories required by CNEN NN 6.09 is that it be solid or solidified. Thus, these wastes must be reduced in volume and solidified to meet the standards and the safety of the population and the environment. The objective of this work is to find a solution that associates the least generation of packaged waste and the acceptance criteria of waste for the deposition in the national repository. This work presents a proposal of reduction of the volume of the liquid wastes generated by nuclear facilities by drying by for reduction of volume for a greater incorporation of wastes in cement. Using spray dryer, an 18% reduction in the production of cemented waste products was observed in relation to the method currently used with compressive strength measurement above the standard, and it is believed that this value may increase in future tests. (author)

Waste volume reduction by spray drying

International Nuclear Information System (INIS)

Toscano, Rodrigo A.; Tello, Clédola C. O. de

2017-01-01

The operation of nuclear facilities generates liquid wastes which require treatment to control the chemical compounds and removal of radioactive contaminants. These wastes can come from the cooling of the primary reactor system, from the reactor pool decontamination, washing of contaminated clothing, among others. The ion exchange resin constitutes the largest fraction of this waste, classified as low and intermediate level of radiation. According to CNEN Standard 8.01, the minimization of the volume and activity of the radioactive waste generated in the operation of a nuclear installation, radiative installation, industrial mining installation or radioactive waste deposit should be ensured. In addition, one of the acceptance criteria for wastes in repositories required by CNEN NN 6.09 is that it be solid or solidified. Thus, these wastes must be reduced in volume and solidified to meet the standards and the safety of the population and the environment. The objective of this work is to find a solution that associates the least generation of packaged waste and the acceptance criteria of waste for the deposition in the national repository. This work presents a proposal of reduction of the volume of the liquid wastes generated by nuclear facilities by drying by for reduction of volume for a greater incorporation of wastes in cement. Using spray dryer, an 18% reduction in the production of cemented waste products was observed in relation to the method currently used with compressive strength measurement above the standard, and it is believed that this value may increase in future tests. (author)

Nano and microparticle engineering of water insoluble drugs using a novel spray-drying process.

Science.gov (United States)

Schafroth, Nina; Arpagaus, Cordin; Jadhav, Umesh Y; Makne, Sushil; Douroumis, Dennis

2012-02-01

In the current study nano and microparticle engineering of water insoluble drugs was conducted using a novel piezoelectric spray-drying approach. Cyclosporin A (CyA) and dexamethasone (DEX) were encapsulated in biodegradable poly(D,L-lactide-co-glycolide) (PLGA) grades of different molecular weights. Spray-drying studies carried out with the Nano Spray Dryer B-90 employed with piezoelectric driven actuator. The processing parameters including inlet temperature, spray mesh diameter, sample flow rate, spray rate, applied pressure and sample concentration were examined in order to optimize the particle size and the obtained yield. The process parameters and the solute concentration showed a profound effect on the particle engineering and the obtained product yield. The produced powder presented consistent and reproducible spherical particles with narrow particle size distribution. Cyclosporin was found to be molecularly dispersed while dexamethasone was in crystalline state within the PLGA nanoparticles. Further evaluation revealed excellent drug loading, encapsulation efficiency and production yield. In vitro studies demonstrated sustained release patterns for the active substances. This novel spray-drying process proved to be efficient for nano and microparticle engineering of water insoluble active substances. Copyright © 2011 Elsevier B.V. All rights reserved.

solar dryer with biomass backup heater for drying fruits

African Journals Online (AJOL)

SOLAR DRYER WITH BIOMASS BACKUP HEATER FOR DRYING FRUITS: DEVELOPMENT AND PERFORMANCE ANALYSIS. ... Journal of Science and Technology (Ghana) ... Most solar dryers rely on only solar energy as the heat source.

Spray casting project final report

International Nuclear Information System (INIS)

Churnetski, S.R.; Thompson, J.E.

1996-08-01

Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step

Box-Behnken analysis and storage of spray-dried collagenolytic proteases from Myceliophthora thermophila submerged bioprocess.

Science.gov (United States)

Hamin Neto, Youssef Ali Abou; Coitinho, Luciana Barbosa; de Freitas, Luis Alexandre Pedro; Cabral, Hamilton

2017-05-28

Enzymes do not have long-term storage stability in soluble forms, thus drying methods could minimize the loss of enzymatic activity, the spray dryer removes water under high temperatures and little time. The aims of this study were to improve the stability of enzymatic extract from Myceliophthora thermophila for potential applications in industry and to evaluate the best conditions to remove the water by spray drying technique. The parameters were tested according to Box-Behnken and evaluated by analysis of variance (ANOVA), all the parameters measured were found to influence the final enzyme activity and spray drying process yield ranged from 38.65 to 63.75%. Enzyme powders showed increased storage stability than extract and maintained about 100% of collagenolytic activity after 180 days of storage at 30°C. The results showed that the microbial enzymes maintained activity during the spray drying process and were stable during long-term storage; these are promising characteristics for industrial applications.

Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1998-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S.; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1997-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Assessment of the bacterial contamination of hand air dryer in washrooms

OpenAIRE

Alharbi, Sulaiman Ali; Salmen, Saleh Hussein; Chinnathambi, Arunachalam; Alharbi, Naiyf S.; Zayed, M.E.; Al-Johny, Bassam O.; Wainwright, Milton

2016-01-01

The present study was carried out, using standard techniques, to identify and count the bacterial contamination of hand air dryers, used in washrooms. Bacteria were isolated from the air flow, outlet nozzle of warm air dryers in fifteen air dryers used in these washrooms. Bacteria were found to be relatively numerous in the air flows. Bacterially contaminated air was found to be emitted whenever a warm air dryer was running, even when not being used for hand drying. Our investigation shows th...

Development and Evaluation of Solar Tunnel Dryer for Commercial Fish Drying

Science.gov (United States)

Mohod, A. G.; Khandetod, Y. P.; Shrirame, H. Y.

2014-01-01

The local practice of drying fish in open sun drying poses problems such as high moisture content, uncontrolled drying and contamination. These problems can be avoided by proper use of improved methods such as the solar tunnel dryer, which results in faster drying of fish. The semi cylindrical walk-in type natural convection solar tunnel dryer, having drying area of 37.5 m2 was developed and evaluated for the drying of fish products in comparison with the conventional method of open sun drying. The experiments were conducted without fish and with fish to evaluate the performance of solar tunnel dryer. The average rise in temperature inside the solar tunnel dryer was found to be 11.24 °C and 18.29 °C over the ambient temperature during no load test in winter and summer respectively. The average 28 % saving in time was observed for selected fish drying using solar tunnel dryer over open sun drying method with average drying efficiency of 19 %. The economics was calculated for drying of prawns ( Parapaeneopsis stylifera) by solar tunnel dryer and open sun drying system on the basis of business as a whole. The economics of the solar tunnel dryer is presented in term of Net present worth, Benefit-Cost Ratio, Payback period, Profitability index and Internal rate of return. The pay back period for solar tunnel dryer was found to be 2.84 years.

Influence of Feedstock Materials and Spray Parameters on Thermal Conductivity of Wire-Arc-Sprayed Coatings

Science.gov (United States)

Yao, H. H.; Zhou, Z.; Wang, G. H.; He, D. Y.; Bobzin, K.; Zhao, L.; Öte, M.; Königstein, T.

2017-03-01

To manufacture a protective coating with high thermal conductivity on drying cylinders in paper production machines, a FeCrB-cored wire was developed, and the spraying parameters for wire-arc spraying were optimized in this study. The conventional engineering materials FeCrAl and FeCrMo coatings were produced as the reference coatings under the same experimental condition. It has been shown that the oxide content in coating influences the thermal conductivity of coating significantly. The FeCrB coating exhibits a relative higher thermal conductivity due to the lower oxide content in comparison with conventional FeCrAl and FeCrMo coatings. Moreover, the oxidation of in-flight particles can be reduced by decreasing the standoff distance contributing to the increase in the thermal conductivity of coating. Total energy consumption of a papermaking machine can be significantly reduced if the coatings applied to dryer section exhibit high thermal conductivity. Therefore, the FeCrB coating developed in this study is a highly promising coating system for drying cylinders regarding the improved thermal conductivity and low operation costs in paper production industry.

Neural network modeling of drying of rice in BAU-STR dryer

Science.gov (United States)

Alam, Md. Ashraful; Saha, Chayan Kumer; Alam, Md. Monjurul; Ashraf, Md. Ali; Bala, Bilash Kanti; Harvey, Jagger

2018-05-01

The experimental performance and artificial neural network modeling of rice drying in BAU-STR dryer is presented in this paper. The dryer consists of a biomass stove as a heat source, a perforated inner bin and a perforated outer bin with annular space for grains, and a blower (1 hp) to supply heated air. The dryer capacity was 500 kg of freshly harvested rice. Twenty experimental runs were conducted to investigate the experimental performance of the dryer for drying of rice. An independent multilayer neural network approach was used to predict the performance of the BAU-STR dryer for drying of rice. Ten sets of experimental data were used for training using back propagation algorithm and another ten sets of data were used for testing the artificial neural network model. The prediction of the performance of the dryer was found to be excellent after it was adequately trained. The statistical analysis showed that the errors (MSE and RMSE) were within and acceptable range of ±5% with a coefficient of determination (R2) of 99%. The model can be used to predict the potential of the dryer for different locations, and can also be used in a predictive optimal control algorithm.

Evaluation of hybrid solar – biomass dryer with no load

Directory of Open Access Journals (Sweden)

Yassen Tadahmun Ahmed

2014-07-01

Full Text Available Experimental study was carried out to investigate the performance of designed and fabricated hybrid solar-biomass dryer without load. The solar side was a natural convection mixed mode, while the biomass side was a hot air produced from a burner/gas to gas heat exchanger. The experiments have been conducted to test the dryer temperature, inlet and outlet relative humidity, outlet velocity, and biomass feeding rate. In the solar mode the maximum dryer temperature was 63°C. Behaviours of the velocity in the dryer was found to follow solar radiation available to the dryer. The velocity was in the range of 0.6 – 1.35 m/s through the 0.0176 m2 area of the outlet when the solar radiation was in the range of 150 – 880 W/m2. Two feeding rates of wood were used to investigate the dryer performance through the night. The results showed that at feeding rate 278 g/hr, the drying air mean temperature was 62 ºC. This temperature was more suitable than the measured drying air temperature at feeding rate 490 g/hr. Also the 62 °C drying environment is more stable and feasible for drying almost all types of products.

Effectiveness of a heat exchanger in a heat pump clothes dryer

Science.gov (United States)

Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

2018-02-01

This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

Arrhenius activation energy of damage to catalase during spray-drying.

Science.gov (United States)

Schaefer, Joachim; Lee, Geoffrey

2015-07-15

The inactivation of catalase during spray-drying over a range of outlet gas temperatures could be closely represented by the Arrhenius equation. From this an activation energy for damage to the catalase could be calculated. The close fit to Arrhenius suggests that the thermally-induced part of inactivation of the catalase during the complex drying and particle-formation processes takes place at constant temperature. These processes are rapid compared with the residence time of the powder in the collecting vessel of the cyclone where dried catalase is exposed to a constant temperature equal to approximately the drying gas outlet temperature. A lower activation energy after spray drying with the ultrasonic nozzle was found than with the 2-fluid nozzle under otherwise identical spray drying conditions. It is feasible that the ultrasonic nozzle when mounted in the lid of the spray dryer heats up toward the drying gas inlet temperature much more that the air-cooled 2-fluid nozzle. Calculation of the Arrhenius activation energy also showed how the stabilizing efficacy of trehalose and mannitol on the catalase varies in strength across the range of drying gas inlet and outlet temperatures examined. Copyright © 2015 Elsevier B.V. All rights reserved.

Performance of a desiccant assisted packed bed passive solar dryer for copra processing

Directory of Open Access Journals (Sweden)

Padmanaban Govindarajulu

2017-01-01

Full Text Available In this paper, the performance of a novel desiccant assisted packed bed passive solar dryer was evaluated for copra processing and compared with conventional passive solar dryer. This novel solar dryer consists of a desiccant assisted packed bed solar air heater attached with a dryer cabin. The desiccant and phase change materials packed in the solar air heater has control the humidity and retains the heat for longer duration, respectively. The performance of the dryer was evaluated (in terms of drying time to attain the final equilibrium moisture content, drying rate, specific moisture extraction rate, pick-up efficiency, and dryer efficiency under the meteorological conditions of Coimbatore city in India during March and April 2016. The copra was dried from initial moisture content (wet basis of about 52% to the final moisture content (wet basis of about 8% in 62 hours with specific moisture extraction rate of 0.82 kg/kWh. The drying time was reduced by about 44 hours when compared to the conventional passive solar dryer. The dryer pick-up efficiency was varied between about 10% and 65%. The average dryer thermal efficiency was calculated to be about 32%. The quality of final dried product was found to be good.

New complex-dryers with RE for coatings

International Nuclear Information System (INIS)

Ge, G.

1998-01-01

Full text: The complex coating dryers are produced with good 2-Ethylhexanoic acid, rare earths and other metals. Simply using such a complex drier can get the total effect instead of the traditional dryers such as Co, Mn, Pb, Zn, Ca etc. It has advantages of saving quantity, decreasing cost, simplifying process, making the operation convenient, good quality, good stability and without Pb. Invention patent of China requisition number is 95119867.X

Pilot-scale test on electron beam treatment of municipal solid waste flue gas with spraying slaked-lime slurry

International Nuclear Information System (INIS)

You Osada; Masahiro Sudo; Koichi Hirota

1995-01-01

Simultaneous removal of NO x , SO 2 and HCl in flue gas of a municipal solid waste incinerator was studied by using electron beam irradiation technology. The flue gas of around 1000 Nm 3 /h was led to a spray-dryer-type reactor from an inlet of ESP of the municipal waste incinerator by spraying slaked-lime slurry with one or more stoichiometric amount of the pollutants, concentrations of HCl (400 ppm) and SO 2 (50 ppm) decreased almost completely, while concentrations of NO x (100 ppm) were markedly decreased to about 20 ppm by electron beam irradiation with a dose of 10 kGy at 150 o C under spraying slaked-lime slurry of two stoichiometric amounts. The removal of NO x was improved by increasing the dose and the amount of spraying slaked-lime slurry, and by lowering of the irradiation temperature. (Author)

The impact of immersion protection requirements on hair dryer electrocutions in the USA.

Science.gov (United States)

Rodgers, Gregory B; Garland, Sarah

2012-12-01

To evaluate the effectiveness of the immersion protection requirements of a voluntary safety standard for portable handheld hair dryers in preventing electrocution deaths in the USA. The present work was an interrupted time series study design. Data on annual hair dryer-related electrocution deaths resulting from water contact were developed for the 1980-2007 study period. A multivariate Poisson regression model for rate data was used to evaluate the impact of the immersion protection requirements during the post-intervention period. The analysis controlled for the estimated number of hair dryers in use and the estimated number of US homes equipped with ground fault circuit interrupters, safety devices that would address hair dryer electrocutions even in the absence of the immersion protection requirements of the voluntary standard. The implementation of the 1987 and 1991 immersion protection requirements of the voluntary standard for portable handheld hair dryers was the intervention studied. The main outcome measure was the estimated reduction in the hair dryer electrocution rate associated with the immersion protection requirements of the voluntary standard. After controlling for covariates, the immersion protection requirements were estimated to reduce the rate of hair dryer immersion electrocution deaths by 96.6% (95% CI, 90.8% to 98.8%). This suggests the prevention of about 280 immersion electrocution deaths involving hair dryers during the post-intervention period (1987-2007). The immersion protection requirements of the voluntary safety standard for hair dryers have been highly effective in reducing hair dryer electrocutions.

Microencapsulation of Lactobacillus casei by spray drying.

Science.gov (United States)

Dos Santos, Rebeka Cristiane Silva; Finkler, Leandro; Finkler, Christine Lamenha Luna

2014-01-01

This study evaluates the use of spray drying to produce microparticles of Lactobacillus casei. Microorganism was cultivated in shaken flasks and the microencapsulation process was performed using a laboratory-scale spray dryer. A rotational central composite design was employed to optimise the drying conditions. High cell viability (1.1 × 10(10) CFU/g) was achieved using an inlet air temperature of 70 °C and 25% (w/v) of maltodextrin. Microparticles presented values of solubility, wettability, water activity, hygroscopicity and humidity corresponding to 97.03 ± 0.04%, 100% (in 1.16 min), 0.14 ± 0.0, 35.20 g H2O/100 g and 4.80 ± 0.43%, respectively. The microparticles were spherical with a smooth surface and thermally stable. Encapsulation improved the survival of L. casei during storage. After 60 days, the samples stored at -8 °C showed viable cell concentrations of 1.0 × 10(9) CFU/g.

New practical method for evaluation of a conventional flat plate continuous pistachio dryer

Energy Technology Data Exchange (ETDEWEB)

Kouchakzadeh, Ahmad [Agri Machinery Engineering, Ilam University, Ilam (Iran, Islamic Republic of); Tavakoli, Teymur [Agri Machinery Engineering, Tarbyat Modares University, Tehran (Iran, Islamic Republic of)

2011-07-15

Highlights: {yields} Evaluation of a conventional flat plate continuous pistachio dryer with a new feasible method. {yields} Using thermophysical properties of air and matter. {yields} This manner could be utilized in similar dryer for other agricultural products. {yields} Method shows the heat loss and power separately. -- Abstract: Testing a dryer is necessary to evaluate its absolute and comparative performance with other dryers. A conventional flat plate continuous pistachio dryer was tested by a new practical method of mass and energy equilibrium. Results showed that the average power consumption and heat loss in three tests are 62.13 and 18.99 kW, respectively. The ratio of heat loss on power consumption showed that the efficiency of practical pistachios flat plate dryer is about 69.4%.

New practical method for evaluation of a conventional flat plate continuous pistachio dryer

International Nuclear Information System (INIS)

Kouchakzadeh, Ahmad; Tavakoli, Teymur

2011-01-01

Highlights: → Evaluation of a conventional flat plate continuous pistachio dryer with a new feasible method. → Using thermophysical properties of air and matter. → This manner could be utilized in similar dryer for other agricultural products. → Method shows the heat loss and power separately. -- Abstract: Testing a dryer is necessary to evaluate its absolute and comparative performance with other dryers. A conventional flat plate continuous pistachio dryer was tested by a new practical method of mass and energy equilibrium. Results showed that the average power consumption and heat loss in three tests are 62.13 and 18.99 kW, respectively. The ratio of heat loss on power consumption showed that the efficiency of practical pistachios flat plate dryer is about 69.4%.

Development and performance evaluation of forced convection potato solar dryer

International Nuclear Information System (INIS)

Khan, M.A.; Sabir, M.S.; Iqbal, M.

2011-01-01

This research paper deals with the design development and testing of a forced convection solar dryer, for drying and converting to flour of high moisture content vegetables like potatoes. The angle of solar collector was made adjustable for the absorption of maximum solar radiation by the absorber plate. The air flow rate was controlled by adjustable gate valve to find the optimum flow rate for dehydration of the product. The penetration of solar radiation raised the temperature of the absorber plate of the dryer to 110 deg. C during the operation under stagnation or no load conditions. The maximum air temperature attained in the solar air heater, under this condition was 80 deg. C. The dryer was loaded with 12 Kg of blanched potato chips having an initial moisture content of 89.75%, and the final desired moisture content of 6.95% was achieved within five hours without losing the color of potato chips, while the moisture contents reduction was from 89.75% to 33.75% for five hours in open sun drying under shade. The drying cost for 1 Kg of potatoes was calculated as Rs. 245 and it was Rs. 329 in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for blanched potato chips drying, and it turned out be Rs.163177.67/- which was much higher than the capital cost of the dryer (Rs. 25000). The payback period was calculated as 0.89 years, which was also very small considering the life of the system (20 years). (author)

MICROBIOLOGICAL CHARACTERISTICS OF THE AIR BLOWN BY WARM AIR HAND DRYERS

Directory of Open Access Journals (Sweden)

Recai OÐUR; Omer Faruk TEKBAS; Osman HANCI; Umut OZCAN

2005-02-01

Full Text Available The aim of the study was to determine the microbiological characteristics of air blown from warm air hand dryers, and to compare findings with the microbiological characteristics of indoor air in which the dryer settled. Air samples was taken from different public places (shopping centers, restaurants and hospitals and investigated for total viable counts, coagulase negative Staphylococcus, E. Coli, Staphylococcus aureus and enteric pathogens. There were differences between sampling indoor places for some of the microorganisms, but all of the air samples taken from dryers contained more microorganisms than indoor air, and the differences between hand dryers and indoor air were statistically significant (p<0.05 except for enteric pathogens. As a result it could be said that warm air hand dryers could be microbiological contamination sources in restrooms or the other places that they are used. [TAF Prev Med Bull 2005; 4(1.000: 1-7

Integration of thickener underflow into thermal dryer circuit. Final report

Energy Technology Data Exchange (ETDEWEB)

McClaine, A.W.; Breault, R.W.

1998-12-31

A large number of coal preparation plants in the United States are troubled with coal fines and associated plant operation problems. As part of their process, these plants use thermal dryers for producing product coal, cyclones for first-stage recovery of coal fines, and wet scrubbers for the second-stage removal of coal fines carry-over from the dryer exhaust gas. The first challenge for these plants is to recover the clean ultra-fine coal captured in the scrubbers rather than to dispose of it in settling ponds. The second challenge is to mitigate the over-dry fine coal dusting problems in the dryer product. Prior to the completion of this program, the difficulties of the first challenge involving the recovery and use of fine clean coal from the thermal dryer scrubber effluent had not been solved. The second challenge, controlling fine coal dusting, was previously met by applying a solution of surfactants and process water to the over-dry coal fraction. As a result of the demonstration provided by the performance of this program, the implementation of a simple process improvement, involving the use of a thickener in combination with a belt press, simultaneously solved both challenges: the de-dusting and the dryer scrubber effluent recovery issues. The objective of this project was to: (1) Use a clean coal thickener with a squeeze belt press to recover the ultra-fine coal in dryer scrubber effluent; (2) Demonstrate that the coal-water mixture (CWM) produced from scrubber sludge of a thermal dryer can be used as a dust suppressant. The thickener/belt press system has increased the production of JWRI Mine Number 4 by approximately 0.7%. This production increase was accomplished by recovering and re-using 3 metric tons/hr (3.3 tons/hr) of coal fines that were previously sent to holding ponds, returning this as a 50% CWM to de-dust the 430 metric tons/hr (470 tons/hr) of existing dryer production.

Effect of plasma treatment (He/CH4) on glass surface for the reduction of powder flux adhesion in the spray drying process

Science.gov (United States)

Ramlan, Nadiah; Zamri, Nazirah Wahidah Mohd; Maskat, Mohd Yusof; Hoong, Chin Oi; Theng, Lau Yen; Zubairi, Saiful Irwan

2018-04-01

A 50Hz glow discharge He/CH4 plasma was generated and applied for the modification of glass surface to reduce powder adhesion on the wall of spray dryer. The hydrophobicity of the glass samples determined by the water droplet contact angle and adhesion weight on glass, dependent on the CH4 flow rate and plasma exposure time. There was a peak that appeared at 1470 cm-1 on the surface of treated glass indicating the presence of CH3 groups from ATR-FTIR data. Surface morphology analysis using scanning electron microscopy (SEM) showed changes of roughness in the surface-treated glass. The presence of alkyl group (CH3) that deposited on the glass surface is one of the factors that contribute to the increase in the surface roughness. The surface roughness will reflect the value of contact angle where hydrophobic surface are rougher compared to hydrophilic surface. The plasma treatment could enhance the value of the contact angle and thus reduced the adhesion on the spray dryer glass surface.

Test and study for dryer used in steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Xie Guandao; Chen Junliang

1994-10-01

Dryer used in steam generator is composed of hooked-vanes and draining structure. The influences of the number of drainage hooks on a hooked-vane, bending angle, distance between two adjacent hooked-vanes, etc. on separation effect are introduced. The improving process of draining structure is also described. The test indicates that the hooked-vanes type dryer allows to change inlet moisture in a large range and that the performance of the dryer is closely related to draining structure. A draining structure with original creation which is selected by the test is presented, its drainage effect is better than that of similar structures at home and abroad. (2 tabs., 21 figs.)

Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility

Energy Technology Data Exchange (ETDEWEB)

Koyama, T.; Petrill, E.; Sheppard, D.

1991-08-01

A test burn of two Alaskan coals was conducted at TRW's Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

Further development of a mixed-dryer for wood biomass; Sekoituskuivurin jatkokehitys

Energy Technology Data Exchange (ETDEWEB)

Heinonen, O. [Imatran Voima Oy, Vantaa (Finland). Research and Development; Parvio, E. [IVO International Oy, Vantaa (Finland)

1995-12-31

Imatran Voima Oy and IVO International Ltd are developing a new, advanced drying method for high moisture content fuels such as peat, biomass, and brown coal. The drying technology is based on using the heat of the fluidized bed directly for drying. The drying takes place at steam atmosphere, which makes it possible to recover the latent heat of evaporation back to process at high temperature level. This improves the thermal efficiency of the plant considerably. The technology is called bed mixing dryer. The pilot plant of the bed mixing dryer was built to IVO`s Kuusamo peat and wood fired power plant that was commissioned in the beginning of 1994. The Kuusamo district heating power plant has a fuel input of 27 MW that gives a power output of 6 MWe and district heat output of 17.5/21.2 MWth. As fuels are used peat, saw dust and wood wastes. The boiler is a bubbling fluidized bed boiler and the steam cycle is a conventional back pressure steam process. The unique feature in the plant is the new dryer that increases the overall thermal efficiency of the plant 10 to 15 units of percentage. In this project the operation and behaviour of the bed mixing dryer has been examined. Various components of the dryer were developed by the cold model tests carried out at IVO`s laboratory in Helsinki. Testing with the Kuusamo bed mixing dryer consisted of about 390 hours of drying tests with peat, bark and saw dust. The dryer operated well, and the drying was effective. The measured final moisture content varied from 7 to 19 % depending on the fuel particle size and the temperature level of the dryer

Further development of a mixed-dryer for wood biomass; Sekoituskuivurin jatkokehitys

Energy Technology Data Exchange (ETDEWEB)

Heinonen, O. [Imatran Voima Oy, Vantaa (Finland). Research and Development; Parvio, E [IVO International Oy, Vantaa (Finland)

1996-12-31

Imatran Voima Oy and IVO International Ltd are developing a new, advanced drying method for high moisture content fuels such as peat, biomass, and brown coal. The drying technology is based on using the heat of the fluidized bed directly for drying. The drying takes place at steam atmosphere, which makes it possible to recover the latent heat of evaporation back to process at high temperature level. This improves the thermal efficiency of the plant considerably. The technology is called bed mixing dryer. The pilot plant of the bed mixing dryer was built to IVO`s Kuusamo peat and wood fired power plant that was commissioned in the beginning of 1994. The Kuusamo district heating power plant has a fuel input of 27 MW that gives a power output of 6 MWe and district heat output of 17.5/21.2 MWth. As fuels are used peat, saw dust and wood wastes. The boiler is a bubbling fluidized bed boiler and the steam cycle is a conventional back pressure steam process. The unique feature in the plant is the new dryer that increases the overall thermal efficiency of the plant 10 to 15 units of percentage. In this project the operation and behaviour of the bed mixing dryer has been examined. Various components of the dryer were developed by the cold model tests carried out at IVO`s laboratory in Helsinki. Testing with the Kuusamo bed mixing dryer consisted of about 390 hours of drying tests with peat, bark and saw dust. The dryer operated well, and the drying was effective. The measured final moisture content varied from 7 to 19 % depending on the fuel particle size and the temperature level of the dryer

Raman mapping of mannitol/lysozyme particles produced via spray drying and single droplet drying.

Science.gov (United States)

Pajander, Jari Pekka; Matero, Sanni; Sloth, Jakob; Wan, Feng; Rantanen, Jukka; Yang, Mingshi

2015-06-01

This study aimed to investigate the effect of a model protein on the solid state of a commonly used bulk agent in spray-dried formulations. A series of lysozyme/mannitol formulations were spray-dried using a lab-scale spray dryer. Further, the surface temperature of drying droplet/particles was monitored using the DRYING KINETICS ANALYZER™ (DKA) with controllable drying conditions mimicking the spray-drying process to estimate the drying kinetics of the lysozyme/mannitol formulations. The mannitol polymorphism and the spatial distribution of lysozyme in the particles were examined using X-ray powder diffractometry (XRPD) and Raman microscopy. Partial Least Squares Discriminant Analysis was used for analyzing the Raman microscopy data. XRPD results indicated that a mixture of β-mannitol and α-mannitol was produced in the spray-drying process which was supported by the Raman analysis, whereas Raman analysis indicated that a mixture of α-mannitol and δ-mannitol was detected in the single particles from DKA. In addition Raman mapping indicated that the presence of lysozyme seemed to favor the appearance of α-mannitol in the particles from DKA evidenced by close proximity of lysozyme and mannitol in the particles. It suggested that the presence of lysozyme tend to induce metastable solid state forms upon the drying process.

Experimental Investigation on an Energy Efficient Solar Tunnel Dryer

OpenAIRE

M. R. Seshan Ram

2012-01-01

The research determines the effectiveness of the solar tunnel dryer developed and the product dried in the device is superior in quality and also it is compatible with branded products available in the market. The study also determines Acetamide as Phase Key words: Solar Tunnel Dryer, Acetamide as Phase Change Materials, Conversion into Thermal Energy, Thermocouple, and Pyranometer

Center for Cold Spray Research and Development

Data.gov (United States)

Federal Laboratory Consortium — This is the only DoD facility capable of cold spray research and development, production, and field-repair. It features three stationary cold spray systems used for...

Control Systems of Rubber Dryer Machinery Components Using Programmable Logic Control (PLC)

Science.gov (United States)

Hendra; Yulianto, A. S.; Indriani, A.; Hernadewita; Hermiyetti

2018-02-01

Application of programmable logic control (PLC) is widely used on the control systems in the many field engineering such as automotive, aviation, food processing and other industries [1-2]. PLC is simply program to control many automatic activity, easy to use, flexible and others. PLC using the ladder program to solve and regulated the control system component. In previous research, PLC was used for control system of rotary dryer machine. In this paper PLC are used for control system of motion component in the rubber dryer machinery. Component of rubber dryer machine is motors, gearbox, sprocket, heater, drying chamber and bearing. Principle working of rubber dryer machinery is wet rubber moving into the drying chamber by sprocket. Sprocket is driven by motors that conducted by PLC to moving and set of wet rubber on the drying chamber. Drying system uses greenhouse effect by making hanger dryer design in the form of line path. In this paper focused on motion control system motors and sensors drying rubber using PLC. The results show that control system of rubber dryer machinery can work in accordance control input and the time required to dry the rubber.

Ultrasonic Spray Drying vs High Vacuum and Microwaves Technology for Blueberries

Science.gov (United States)

Candia-Muñoz, N.; Ramirez-Bunster, M.; Vargas-Hernández, Y.; Gaete-Garretón, L.

Interest in high quality foods: good taste and a high content of nutrients with healthy beneficial effects are increasing. Fruits have good properties but, they are lost because the oxidation process, additionally, for different reasons a 40% of harvested fruit are lost. To conserve the fruit properties an ultrasonic assisted spray dryer was developed and tested, comparing its results with microwave-vacuum drying technology. Results did shown taste, color, smell, particle shape and size distribution better than the conventional one. The antioxidants conservation were quite good except in the anthocyanins, in which the microwave and vacuum technology shown best results.

Current development of GHE solar dryer

International Nuclear Information System (INIS)

Kamaruddin Abdullah

2006-01-01

Field tests of the previous GHE solar dryer design had shown that the system can be used effectively to dry various agricultural and marine products. In order to improve further the performance of this dryer, particularly, to reduce dependency on electricity, mechanical energy and on heat generated from non-renewable energy sources, several new prototypes are now in the stage of preliminary testing. These new systems were designed to dry granular products using vibrated drums and for non-granular products such as chili, sliced vegetables and fish products using vibrating racks. The hybrid renewable energy system for drying accommodate Savonius windmill for air moving device as well as vibration generator and simple biomass stove as auxiliary heating unit

Herbs drying using a heat pump dryer

Energy Technology Data Exchange (ETDEWEB)

Fatouh, M.; Metwally, M.N.; Helali, A.B.; Shedid, M.H. [Department of Mechanical Power Engineering, Faculty of Engineering at El Mattaria, Helwan University, P.O. Box 11718, Masaken El-Helmia, Cairo (Egypt)

2006-09-15

In the present work, a heat pump assisted dryer is designed and constructed to investigate the drying characteristics of various herbs experimentally. R134a is used as a working fluid in the heat pump circuit during the experimental work. Experiments have been conducted on Jew's mallow, spearmint and parsley. The effects of herb size, stem presence, surface load, drying air temperature and air velocity on the drying characteristics of Jew's mallow have been predicted. Experimental results show that a high surface load of 28kg/m{sup 2} yields the smallest drying rate, while the drying air with temperature of 55{sup o}C and velocity of 2.7m/s achieves the largest drying rate. A maximum dryer productivity of about 5.4kg/m{sup 2}h is obtained at the air temperature of 55{sup o}C, air velocity of 2.7m/s and dryer surface load of 28kg/m{sup 2}. It was found that small size herbs without stem need low specific energy consumption and low drying time. Comparison of the drying characteristics of different herbs revealed that parsley requires the lowest specific energy consumption (3684kJ/kg{sub H{sub 2}O}) followed by spearmint (3982kJ/kg{sub H{sub 2}O}) and Jew's mallow (4029kJ/kg{sub H{sub 2}O}). Finally, dryer productivity has been correlated in terms of surface load, drying air velocity and drying air temperature. (author)

30 CFR 77.307 - Thermal dryers; location and installation; general.

Science.gov (United States)

2010-07-01

... where the heat, sparks, flames, or coal dust from the system might cause a fire or explosion. (b... LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS, SURFACE COAL MINES AND SURFACE WORK AREAS OF UNDERGROUND COAL MINES Thermal Dryers § 77.307 Thermal dryers; location and installation; general...

Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility. Final report

Energy Technology Data Exchange (ETDEWEB)

Koyama, T.; Petrill, E.; Sheppard, D.

1991-08-01

A test burn of two Alaskan coals was conducted at TRW`s Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

Tropical field performance of dual-pass PV tray dryer

Science.gov (United States)

Iskandar, A. Noor; Ya'acob, M. E.; Anuar, M. S.

2017-09-01

Solar Photovoltaic technology has become the preferable solution in many countries around the globe to solve the ever increasing energy demand of the consumers. In line with the consumer need, food processing technology has huge potentials of integration with the renewable energy resources especially in drying process which consumes the highest electricity loads. Traditionally, the solar dryer technology was applied in agriculture and food industries utilizing the sun's energy for drying process, but this is highly dependable on the weather condition and surrounding factors. This work shares some field performance of the new design of portable dual-pass PV tray dryer for drying crops in an enclosed system. The dual-pass PV tray dryer encompass a lightweight aluminium box structure with dimensions of 1.1m (L) x 0.6m (W) x 0.2m (H) and can hold a load capacity of 300g - 3kg of crop depending on the types of the crops. Experiments of field performance monitoring were conducted in October -November 2016 which justifies a considerable reduction in time and crops quality improvement when using the dual-pass PV tray dryer as compared to direct-sun drying.

Solar dryer with thermal storage and biomass-backup heater

Energy Technology Data Exchange (ETDEWEB)

Madhlopa, A. [Department of Physics and Biochemical Sciences, Malawi Polytechnic, P/Bag 303, Blantyre 3 (Malawi); Ngwalo, G. [Department of Mechanical Engineering, Malawi Polytechnic, P/Bag 303, Blantyre 3 (Malawi)

2007-04-15

An indirect type natural convection solar dryer with integrated collector-storage solar and biomass-backup heaters has been designed, constructed and evaluated. The major components of the dryer are biomass burner (with a rectangular duct and flue gas chimney), collector-storage thermal mass and drying chamber (with a conventional solar chimney). The thermal mass was placed in the top part of the biomass burner enclosure. The dryer was fabricated using simple materials, tools and skills, and it was tested in three modes of operation (solar, biomass and solar-biomass) by drying twelve batches of fresh pineapple (Ananas comosus), with each batch weighing about 20 kg. Meteorological conditions were monitored during the dehydration process. Moisture and vitamin C contents were determined in both fresh and dried samples. Results show that the thermal mass was capable of storing part of the absorbed solar energy and heat from the burner. It was possible to dry a batch of pineapples using solar energy only on clear days. Drying proceeded successfully even under unfavorable weather conditions in the solar-biomass mode of operation. In this operational mode, the dryer reduced the moisture content of pineapple slices from about 669 to 11% (db) and yielded a nutritious dried product. The average values of the final-day moisture-pickup efficiency were 15%, 11% and 13% in the solar, biomass and solar-biomass modes of operation respectively. It appears that the solar dryer is suitable for preservation of pineapples and other fresh foods. Further improvements to the system design are suggested. (author)

Performances of continuous dryer with inert medium fluidized bed

Directory of Open Access Journals (Sweden)

Arsenijević Zorana Lj.

2008-01-01

Full Text Available A fluid bed dryer with inert particles represents a very attractive alternative to other drying technologies according to the main efficiency criteria, i.e. specific water evaporation rate, specific heat consumption and speci­fic air consumption. A high drying efficiency results from the large con­tact area and from the large temperature difference between the inlet and outlet air. A rapid mixing of the particles leads to nearly isothermal conditions throughout the bed. A fluid bed dryer with inert particles was used for drying of slurries. Experiments were performed in a cylindrical column 215 mm in diameter with glass spheres as inert particles. In this paper, results of drying experi­ments with slurries of Zineb fungicide, copper hydroxide, calcium carbo­nate and pure water used as the feed material are presented. In our fluidized bed we successfully dried a number of other materials such as: fungicides and pesticides (Ziram, Propineb, Mangozeb, copper oxy-chloride, copper oxy-sulphate, Bordeaux mixture, other inorganic compounds (calcium sulphate, cobalt carbonate, electrolytic copper, sodium chloride, and a complex compound (organo-bentonite. The effects of operating conditions on dryer throughput and product quality were investigated. Main performance criteria, i.e. specific water evaporation rate, specific heat consumption and specific air consumption, were quantified. Temperature profile along the bed was mapped, and nearly isothermal conditions were found due to thorough mixing of the particles. Analysis of drying and energy efficiencies as a function of inlet and outlet air temperature difference was performed for deeper insight in dryer behavior and for optimizing dryer design and operation from an energy point of view. A simple mathematical model based on an overall heat balance predicts the dryer performance quite well. The industrial prototype with fluid bed of 0.8 m in diameter and capacity 650 kg of evaporated moisture per

Experimental silo-dryer-aerator for the storage of soybean grains

Directory of Open Access Journals (Sweden)

Paulo C. Coradi

Full Text Available ABSTRACT This study aimed to verify the capacity of silo-dryer-aerator prototype equipment operating as a silo-storage-aerator for soybean quality analysis. Soybeans with water content of 17% (wet basis – w.b. were dried and stored in a silo-dryer-aerator system that was designed using a drying chamber, four independent storage cells, and a static capacity of 164 kg. Another batch of grains was stored in a silo-storage-aerator with a capacity of 1,200 kg. The experiment was set up in a completely randomized factorial 5 × 4 experimental design including five grain batches stored after being dried at 30, 40, and 50 °C (mixed grains were dried at three temperatures in the silo-dryer-aerator cells and one mixed grain batch stored in the silo-storage-aerator system under ambient air conditions for four storage times (zero, one, two, and three months. There was no difference between the grains stored in the silo-dryer-aerator and silo-storage-aerator at the end of the three-month storage in terms of the physico-chemical quality. The storage time associated with drying at 50 °C caused a reduction in the physical-chemical quality of the grains. The silo-dryer-aerator system was presented as a possible alternative to store soybean (Glycine max L. grains.

Machine & electrical double control air dryer for vehicle air braking system

Science.gov (United States)

Zhang, Xuan; Yang, Liu; Wang, Xian Yan; Tan, Xiao Yan; Wang, Wei

2017-09-01

As is known to all, a vehicle air brake system, in which usually contains moisture. To solve the problem, it is common to use air dryer to dry compressed air effectively and completely remove the moisture and oil of braking system. However, the existing air dryer is not suitable for all commercial vehicles. According to the operational status of the new energy vehicles in the initial operating period, the structure design principle of the machine & electric control air dryer is expounded from the aspects of the structure and operating principle, research & development process.

Model-Based Energy Efficiency Optimization of a Low-Temperature Adsorption Dryer

NARCIS (Netherlands)

Atuonwu, J.C.; Straten, G. van; Deventer, H.C. van; Boxtel, A.J.B. van

2011-01-01

Low-temperature drying is important for heat-sensitive products, but at these temperatures conventional convective dryers have low energy efficiencies. To overcome this challenge, an energy efficiency optimization procedure is applied to a zeolite adsorption dryer subject to product quality. The

78 FR 38872 - Approval and Promulgation of Air Quality Implementation Plans; Idaho Amalgamated Sugar Company...

Science.gov (United States)

2013-06-28

... be controlled with spray-dry flue gas desulfurization (spray-dry FGD); and NO x : 186 lbs/hr and...) Boilers 1 and 2, and the South, Center, and North Pulp dryers. The alternative measure replaces the spray...-BART units. The pulp dryers were shutdown because installation of a drying process using waste steam...

Low cost solar dryer for fish

African Journals Online (AJOL)

Administrator

Department of Electrical and Other Energy Sources, College of Agricultural Engineering and Technology, DBSKKV, ... The average solar energy ranged between 450 - 500 ..... classification and selection of dryers, In Handbook of industrial.

9 CFR 590.542 - Spray process drying operations.

Science.gov (United States)

2010-01-01

... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Spray process drying operations. 590..., Processing, and Facility Requirements § 590.542 Spray process drying operations. (a) The drying room shall be... interrupted. (1) Spray nozzles, orifices, cores, or whizzers shall be cleaned immediately after cessation of...

76 FR 22324 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2011-04-21

... standards, the current standards for room air conditioners and clothes dryers, and the history of the... Residential Clothes Dryers and Room Air Conditioners AGENCY: Office of Energy Efficiency and Renewable Energy... equipment, including residential clothes dryers and room air conditioners. EPCA also requires the U.S...

Heat removal tests for pressurized water reactor containment spray by largescale facility

International Nuclear Information System (INIS)

Motoki, Y.; Hashimoto, K.; Kitani, S.; Naritomi, M.; Nishio, G.; Tanaka, M.

1983-01-01

Heat removal tests for pressurized water reactor (PWR) containment spray were carried out to investigate effectiveness of the depressurization by Japan Atomic Energy Research Institute model containment (7-m diameter, 20 m high, and 708-m 3 volume) with PWR spray nozzles. The depressurization rate is influenced by the spray heat transfer efficiency and the containment wall surface heat transfer coefficient. The overall spray heat transfer efficiency was investigated with respect to spray flow rate, weight ratio of steam/air, and spray height. The spray droplet heat transfer efficiency was investigated whether the overlapping of spray patterns gives effect or not. The effect was not detectable in the range of large value of steam/air, however, it was better in the range of small value of it. The experimental results were compared with the calculated results by computer code CONTEMPT-LT/022. The overall spray heat transfer efficiency was almost 100% in the containment pressure, ranging from 2.5 to 0.9 kg/cm 2 X G, so that the code was useful on the prediction of the thermal hydraulic behavior of containment atmosphere in a PWR accident condition

Energy Efficient Clothes Dryer with IR Heating and Electrostatic Precipitator

Energy Technology Data Exchange (ETDEWEB)

Weaver, Stanton [GE Global Research, Niskayuna, NY (United States)

2017-12-12

The project goal was to develop a revolutionary energy saving technology for residential clothes drying. The team developed an IR (infrared) heating system and NESP (Nebulizer and Electro-Static Precipitator) for integration into a ventless clothes dryer. The proposed technology addresses two of the major inefficiencies in current electric vented dryers by providing effective energy transfer for the removal of the water and recapture of the vapor latent heat. The IR heaters operating in the mid wave (2.5-10um) are very efficient as they target the 3-micron peak absorption of the water molecule. This allows direct energy absorption, unlike conventional element heaters where heat is transferred by convection. The low power NESP removes water vapor from the exhausted stream and recaptures the latent heat in the ESP (Electro-Static Precipitator) exchanger section. This allows the warm dry air to be recirculated back into the drum for additional efficiency savings. The remaining majority of the dryer hardware stays the same. Summing the efficiency gain from the two subcomponents we anticipated the EF (Efficiency Factor) to exceed the goal of 4.04. EF is obtained by dividing the weight (lbs) of water removed by the energy (kWhr) used, where the test load size is 8.45 lbs of bone dry clothing wetted to 57.5% or 4.8lbs of water, and dried to a remaining moisture content of 2.5-5%. Additional benefits include not having to recondition (heat or cool) the large amounts of make-up air to replace the air exhausted by a vented dryer. It was anticipated that the NESP/heat exchanger would be the most challenging and highest risk element in the program. Therefore, the team focused their efforts during Phase 1 of the program on the design, construction, testing, and optimization of the NESP/heat exchanger. At the end Phase 1, the team compared the performance of the NESP/heat exchanger with the system level requirements and made a Go/No-Go decision on proceeding with the second

The Design And Development Of Solar Maize Dryer With Subsidiary ...

African Journals Online (AJOL)

A solar Dryer with a subsidiary heating source for drying maize seed is designed and constructed. The dryer is made up a solar collector (heat source), the drying chamber (Product storage), and a subsidiary heating source (local oil). The plant when put in operation by expositing it to the solar rays, is capable of attaining a ...

ENERGY STAR Certified Residential Clothes Dryers

Data.gov (United States)

U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 1.1 ENERGY STAR Program Requirements for Clothes Dryers that are effective as of January...

A greenhouse type solar dryer for small-scale dried food industries: Development and dissemination

Energy Technology Data Exchange (ETDEWEB)

Janjai, Serm [Solar Energy Research Laboratory, Department of Physics, Faculty of Science, Silpakorn University, Nakhon Pathom 73000 (Thailand)

2012-07-01

In this study, a greenhouse type solar dryer for small-scale dried food industries was developed and disseminated. The dryer consists of a parabolic roof structure covered with polycarbonate sheets on a concrete floor. The system is 8.0m in width, 20.0m in length and 3.5m in height, with a loading capacity about 1,000kg of fruits or vegetables. To ensure continuous drying operation, a 100kW-LPG gas burner was incorporated to supply hot air to the dryer during cloudy or rainy days. Nine 15-W DC fans powered by three 50-W PV modules were used to ventilate the dryer. This dryer was installed for a small-scale food industry at Nakhon Pathom in Thailand to produce osmotically dehydrated tomato. To investigate its performance, the dryer was used to dry 3 batches of osmotically dehydrated tomato. Results obtained from these experiments showed that drying air temperatures in the dryer varied from 35 C to 65 C. In addition, the drying time for these products was 2-3 days shorter than that of the natural sun drying and good quality dried products were obtained. A system of differential equations describing heat and moisture transfers during drying of osmotically dehydrated tomato was also developed. The simulated results agreed well with the experimental data. For dissemination purpose, other two units of this type of dryer were constructed and tested at two locations in Thailand and satisfactory results were obtained.

Design and Evaluation of Solar Grain Dryer with a Back-up Heater

OpenAIRE

K.S. Tonui; E.B.K. Mutai; D.A. Mutuli; D.O. Mbuge; K.V. Too

2014-01-01

The aim of the study was to design and construct a solar grain dryer integrated with a simple biomass burner using locally available materials. This was to address the limitations of the natural sun drying for example drying exposure, liability to pests and rodents, over-dependence on sun and escalated cost of mechanical dryers. This became beneficial especially in reducing post-harvest losses as well as helping in the preservation of agricultural product. The dryer is composed of solar colle...

Modelling of trona based spray dry scrubbing of SO{sub 2}

Energy Technology Data Exchange (ETDEWEB)

N. Erdol-Aydin; G. Nasun-Saygili [Istanbul Technical University, Istanbul (Turkey). Chemical and Metallurgical Engineering Faculty

2007-02-15

The paper presents a model of the reaction between SO{sub 2} and trona based slurries. Experimental findings relevant to the desulfurisation in a spray dryer were compared with the proposed mathematical model and were found in good agreement. It is observed that at high stoichiometric ratios, the diffusion of SO{sub 2} from the gas bulk to the droplet interface is dominant for absorption and with decreasing stoichiometric ratio the absorption efficiency decreases. An increase in the temperature also causes a decrease in absorption efficiency. At the stoichiometric ratio (Na/S = 2), SO{sub 2} removal efficiency was found to be around 90%.

75 FR 27504 - Substantial Product Hazard List: Hand-Held Hair Dryers

Science.gov (United States)

2010-05-17

... immersion during their use. Section 15(a) of the CPSA defines ``substantial product hazard'' to include, a....'' Hand-held hair dryers routinely contain open-coil heating elements that are, in essence, uninsulated..., bathtub, or lavatory). The proposed rule would define ``hand-held hair dryer'' as ``an electrical...

Spray drying of budesonide, formoterol fumarate and their composites-II. Statistical factorial design and in vitro deposition properties.

Science.gov (United States)

Tajber, L; Corrigan, O I; Healy, A M

2009-02-09

The aim of this study was to investigate the effect of changing spray drying parameters on the production of a budesonide/formoterol fumarate 100:6 (w/w) composite. The systems were spray dried as solutions from 95% ethanol/5% water (v/v) using a Büchi 191-Mini Spray Dryer. A 2(5-1) factorial design study was undertaken to assess the consequence of altering spray drying processing variables on particle characteristics. The processing parameters that were studied were inlet temperature, spray drier airflow rate, pump rate, aspirator setting and feed concentration. Each batch of the resulting powder was characterised in terms of thermal and micromeritic properties as well as an in vitro deposition by twin impinger analysis. Overall, the parameter that had the greatest influence on each response investigated was production yield - airflow (higher airflow giving greater yields), median particle size - airflow (higher airflow giving smaller particle sizes) and Carr's compressibility index - feed concentration (lower feed concentration giving smaller Carr's indices). A six- to seven-fold difference in respirable fraction can be observed by changing the spray drying process parameters. The co-spray dried composite system which displayed best in vitro deposition characteristics, showed a 2.6-fold increase in respirable fraction in the twin impinger experiments and better dose uniformity compared with the physical mix of micronised powders.

The impact of atomization on the surface composition of spray-dried milk droplets.

Science.gov (United States)

Foerster, Martin; Gengenbach, Thomas; Woo, Meng Wai; Selomulya, Cordelia

2016-04-01

The dominant presence of fat at the surface of spray-dried milk powders has been widely reported in the literature and described as resulting in unfavourable powder properties. The mechanism(s) causing this phenomenon are yet to be clearly identified. A systematic investigation of the component distribution in atomized droplets and spray-dried particles consisting of model milk systems with different fat contents demonstrated that atomization strongly influences the final surface composition. Cryogenic flash-freezing of uniform droplets from a microfluidic jet nozzle directly after atomization helped to distinguish the influence of the atomization stage from the drying stage. It was confirmed that the overrepresentation of fat on the surface is independent of the atomization technique, including a pressure-swirl single-fluid spray nozzle and a pilot-scale rotary disk spray dryer commonly used in industry. It is proposed that during the atomization stage a disintegration mechanism along the oil-water interface of the fat globules causes the surface predominance of fat. X-ray photoelectron spectroscopic measurements detected the outermost fat layer and some adjacent protein present on both atomized droplets and spray-dried particles. Confocal laser scanning microscopy gave a qualitative insight into the protein and fat distribution throughout the cross-sections, and confirmed the presence of a fat film along the particle surface. The film remained on the surface in the subsequent drying stage, while protein accumulated underneath, driven by diffusion. The results demonstrated that atomization induces component segregation and fat-rich surfaces in spray-dried milk powders, and thus these cannot be prevented by adjusting the spray drying conditions. Copyright © 2016 Elsevier B.V. All rights reserved.

24 CFR 3280.708 - Exhaust duct system and provisions for the future installation of a clothes dryer.

Science.gov (United States)

2010-04-01

...(a)(1) through (5). (c) Provisions for future installation of electric clothes dryers. When wiring is... for the future installation of a clothes dryer. 3280.708 Section 3280.708 Housing and Urban... duct system and provisions for the future installation of a clothes dryer. (a) Clothes dryers. (1) All...

75 FR 7987 - Energy Conservation Standards for Residential Clothes Dryers and Room Air Conditioners: Public...

Science.gov (United States)

2010-02-23

... Conservation Standards for Residential Clothes Dryers and Room Air Conditioners: Public Meeting and... conservation standards for residential clothes dryers and room air conditioners; the analytical framework..., Mailstop EE-2J, Public Meeting for Residential Clothes Dryers and Room Air Conditioners, EERE-2007-BT-STD...

[Thermal energy utilization analysis and energy conservation measures of fluidized bed dryer].

Science.gov (United States)

Xing, Liming; Zhao, Zhengsheng

2012-07-01

To propose measures for enhancing thermal energy utilization by analyzing drying process and operation principle of fluidized bed dryers,in order to guide optimization and upgrade of fluidized bed drying equipment. Through a systematic analysis on drying process and operation principle of fluidized beds,the energy conservation law was adopted to calculate thermal energy of dryers. The thermal energy of fluidized bed dryers is mainly used to make up for thermal consumption of water evaporation (Qw), hot air from outlet equipment (Qe), thermal consumption for heating and drying wet materials (Qm) and heat dissipation to surroundings through hot air pipelines and cyclone separators. Effective measures and major approaches to enhance thermal energy utilization of fluidized bed dryers were to reduce exhaust gas out by the loss of heat Qe, recycle dryer export air quantity of heat, preserve heat for dry towers, hot air pipes and cyclone separators, dehumidify clean air in inlets and reasonably control drying time and air temperature. Such technical parameters such air supply rate, air inlet temperature and humidity, material temperature and outlet temperature and humidity are set and controlled to effectively save energy during the drying process and reduce the production cost.

Factors affecting viability of Bifidobacterium bifidum during spray drying.

Science.gov (United States)

Shokri, Zahra; Fazeli, Mohammad Reza; Ardjmand, Mehdi; Mousavi, Seyyed Mohammad; Gilani, Kambiz

2015-01-25

There is substantial clinical data supporting the role of Bifidobacterium bifidum in human health particularly in benefiting the immune system and suppressing intestinal infections. Compared to the traditional lyophilization, spray-drying is an economical process for preparing large quantities of viable microorganisms. The technique offers high production rates and low operating costs but is not usually used for drying of substances prone to high temperature. The aim of this study was to establish the optimized environmental factors in spray drying of cultured bifidobacteria to obtain a viable and stable powder. The experiments were designed to test variables such as inlet air temperature, air pressure and also maltodextrin content. The combined effect of these variables on survival rateand moisture content of bacterial powder was studied using a central composite design (CCD). Sub-lethal heat-adaptation of a B. bifidum strain which was previously adapted to acid-bile-NaCl led to much more resistance to high outlet temperature during spray drying. The resistant B. bifidum was supplemented with cost friendly permeate, sucrose, yeast extract and different amount of maltodextrin before it was fed into a Buchi B-191 mini spray-dryer. Second-order polynomials were established to identify the relationship between the responses andthe three variables. Results of verification experiments and predicted values from fitted correlations were in close agreement at 95% confidence interval. The optimal values of the variables for maximum survival and minimum moisture content of B. bifidum powder were as follows: inlet air temperature of 111.15°C, air pressure of 4.5 bar and maltodextrin concentration of 6%. Under optimum conditions, the maximum survival of 28.38% was achieved while moisture was maintained at 4.05%. Viable and cost effective spray drying of Bifidobacterium bifidum could be achieved by cultivating heat and acid adapted strain into the culture media containing

Performance of a Forced-Convection Greenhouse Dryer for Fish Drying

Directory of Open Access Journals (Sweden)

Martunis Martunis

2013-04-01

Full Text Available ABSTRACT. This research present experimental performance of a forced convection greenhouse dryer for drying of fish. The greenhouse dryer was installed at Aceh province, Indonesia. It has a concrete floor with the area of 6×4 m2. The roof of dryer is built in semi-cylindrical shape and covered with transparent polycarbonate sheets. Two axial flow fans powered by a 50-watt solar cell module was used to generate forced convection for ventilating the dryer.To investigate its performance, the dryer was used to dry two batches of fish. The Results showed that to dry 50 kg fish with initial moisture 68 % required 11 hours. Incontrast, to dry the same amount of fish using sun drying take a time about 2 days. The air temperature inside greenhouse dryer at noon in the clear day was 45-55°C. Kinerja Pengering Rumah Kaca Dengan Metode Konveksi Paksa Untuk Pengeringan Ikan ABSTRAK. Penelitian ini memperlihatkan hasil percobaan terhadap kinerja pengering rumah kaca dengan metode konveksi udara secara paksa pada pengeringan ikan. Penelitian pengering rumah kaca ini dilakukan di Propinsi Aceh, Indonesia. Pengering ini berlantaikan beton dengan luas sebesar 6x4 m2. .Atapnya dibuat berbentuk semi-selinder dan ditutup dengan lembaran plastik transparan berbahan polikarbonat. Dua buah kipas dengan aliran udara secara aksial dipasang dengan sumber daya berasal dari panel surya sebesar 50 Watt dan dipakai untuk menghasilkan konveksi udara paksa pada ventilasi pengering. Untuk menginvestigasi kinerja rumah kaca ini, pengering ini digunakan untuk mengeringkan dua tumpukan ikan. Hasilnya menunjukkan bahwa untuk mengeringkan sebanyak 50 kg ikan dengan kadar air awalnya sebesar 68% membutuhkan waktu selama 11 jam. Sebaliknya, dengan menggunakan sinar matahari secara langsung, untuk mengeringkan ikan dengan jumlah yang sama, maka waktu yang dibutuhkan lebih lama yaitu sekitar 2 hari. Suhu udara di dalam rumah pengering tepat pada siang hari yang cerah berkisar antara 45

Optimization of the Büchi B-90 spray drying process using central composite design for preparation of solid dispersions.

Science.gov (United States)

Gu, Bing; Linehan, Brian; Tseng, Yin-Chao

2015-08-01

A central composite design approach was applied to study the effect of polymer concentration, inlet temperature and air flow rate on the spray drying process of the Büchi B-90 nano spray dryer (B-90). Hypromellose acetate succinate-LF was used for the Design of Experiment (DoE) study. Statistically significant models to predict the yield, spray rate, and drying efficiency were generated from the study. The spray drying conditions were optimized according to the models to maximize the yield and efficiency of the process. The models were further validated using a poorly water-soluble investigational compound (BI064) from Boehringer Ingelheim Pharmaceuticals. The polymer/drug ratio ranged from 1/1 to 3/1w/w. The spray dried formulations were amorphous determined by differential scanning calorimetry and X-ray powder diffraction. The particle size of the spray dried formulations was 2-10 μm under polarized light microscopy. All the formulations were physically stable for at least 3h when suspended in an aqueous vehicle composed of 1% methyl cellulose. This study demonstrates that DoE is a useful tool to optimize the spray drying process, and the B-90 can be used to efficiently produce amorphous solid dispersions with a limited quantity of drug substance available during drug discovery stages. Copyright © 2015 Elsevier B.V. All rights reserved.

Containment atmosphere response to external sprays

International Nuclear Information System (INIS)

Green, J.; Almenas, K.

1995-01-01

The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J 2 /He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated

Containment atmosphere response to external sprays

Energy Technology Data Exchange (ETDEWEB)

Green, J.; Almenas, K. [Univ. of Maryland, College Park, MD (United States)

1995-09-01

The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J{sub 2}/He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated.

76 FR 971 - Energy Conservation Program for Consumer Products: Test Procedures for Clothes Dryers and Room...

Science.gov (United States)

2011-01-06

.... Detergent Specifications for Clothes Dryer Test Cloth Preconditioning 5. Changes To Reflect Current Usage... conservation standard; (3) updated detergent specifications for clothes dryer test cloth preconditioning; (4... detergent specifications for clothes dryer test cloth preconditioning; (7) update the references to external...

Solidification of hesperidin nanosuspension by spray drying optimized by design of experiment (DoE).

Science.gov (United States)

Wei, Qionghua; Keck, Cornelia M; Müller, Rainer H

2018-01-01

To accelerate the determination of optimal spray drying parameters, a "Design of Experiment" (DoE) software was applied to produce well redispersible hesperidin nanocrystals. For final solid dosage forms, aqueous liquid nanosuspensions need to be solidified, whereas spray drying is a large-scale cost-effective industrial process. A nanosuspension with 18% (w/w) of hesperidin stabilized by 1% (w/w) of poloxamer 188 was produced by wet bead milling. The sizes of original and redispersed spray-dried nanosuspensions were determined by laser diffractometry (LD) and photon correlation spectroscopy (PCS) and used as effect parameters. In addition, light microscopy was performed to judge the redispersion quality. After a two-step design of MODDE 9, screening model and response surface model (RSM), the inlet temperature of spray dryer and the concentration of protectant (polyvinylpyrrolidone, PVP K25) were identified as the most important factors affecting the redispersion of nanocrystals. As predicted in the RSM modeling, when 5% (w/w) of PVP K25 was added in an 18% (w/w) of hesperidin nanosuspension, subsequently spray-dried at an inlet temperature of 100 °C, well redispersed solid nanocrystals with an average particle size of 276 nm were obtained. By the use of PVP K25, the saturation solubility of the redispersed nanocrystals in water was improved to 86.81 µg/ml, about 2.5-fold of the original nanosuspension. In addition, the dissolution velocity was accelerated. This was attributed to the additional effects of steric stabilization on the nanocrystals and solubilization by the PVP polymer from spray drying.

DESIGN AND THERMAL PERFORMANCE OF THE SOLAR BIOMASS HYBRID DRYER FOR CASHEW DRYING

Directory of Open Access Journals (Sweden)

Saravanan Dhanuskodi

2014-12-01

Full Text Available Drying of Cashew nut to remove testa is one of the most energy-intensive processes of cashew nut process industry. For this reason a hybrid dryer consisting of a solar flat plate collector, a biomass heater and a drying chamber is designed and fabricated. 40 kg of Cashew nut with initial moisture of 9 % is used in the experiment. The performance test of the dryer is carried out in two modes of operation: hybrid-forced convection and hybrid-natural convection. Drying time and drying efficiency during these two modes of operation are estimated and compared with the sun drying. The system is capable of attaining drying temperature between 50º and 70ºC. In the hybrid forced drying, the required moisture content of 3% is achieved within 7 hours and the average system efficiency is estimated as 5.08%. In the hybrid natural drying, the required moisture content is obtained in 9 hours and the average system efficiency is 3.17%. The fuel consumption during the drying process is 0.5 kg/hr and 0.75 kg/hr for forced mode and natural mode, respectively. The drying process in the hybrid forced mode of operation is twice faster than the sun drying. The dryer can be operated in any climatic conditions: as a solar dryer on normal sunny days, as a biomass dryer at night time and as a hybrid dryer on cloudy days. Based on the experimental study, it is concluded that the developed hybrid dryer is suitable for small scale cashew nut farmers in rural areas of developing countries.

Heat-pump tumble dryers; Waermepumpen-Tumbler

Energy Technology Data Exchange (ETDEWEB)

Bluemig, N.; Gatter, R.

2004-07-01

Commonly available tumble dryers with air-vented or condenser systems in combination with electrical heating have a high specific energy consumption and never fulfil the requirements for Energy Label Class A (<= 0.55 kWh/kg.). The development of a tumbler with a heat pump system has enabled a reduction of almost 50% in the specific energy consumption. In addition to ecological aspects, this means that a significant reduction in energy costs is achieved as well as a beneficial effect on room climate. Other considerations taken into account in the development of the 6.5 kg tumbler were: (i) Compact modular design; integration of the heat pump in the appliance casing; (ii) Long operating life without clogging-up of the heat exchanger by fluff; (iii) Stable process throughout the drying in ambient temperatures of up to 35 {sup o}C. Process stability in particular presented a tough challenge. The solution came in the form of an additional booster condenser that prevents overheating of the compressor towards the end of the process when only negligible amounts of energy are being carried away as a result of the low residual moisture in the laundry. It proved possible to reduce the specific power consumption to less than 0.4 kWh/kg and the leak rate to less 30 %. Thanks to the compact, modular design, the heat pump could be integrated in a housing which has the same size as a conventional 6.5 kg dryer. Clogging-up of the heat exchanger surfaces with fluff was prevented by a multi-stage cascade filtration system. With this heat pump dryer it has been possible for the very first time to develop to series production and launch an appliance in the up to 6.5 kg category that not only fulfils the requirements of Energy Label Class A but also offers a serious alternative to conventional tumble dryers thanks to its compact design, operating safety and ease of operation. Future development opportunities lie in more cost-effective production of the heat pump module, shortening of

Review on advanced of solar assisted chemical heat pump dryer for agriculture produce

International Nuclear Information System (INIS)

Fadhel, M.I.; Sopian, K.; Daud, W.R.W.; Alghoul, M.A.

2011-01-01

Over the past three decades there has been nearly exponential growth in drying R and D on a global scale. Improving of the drying operation to save energy, improve product quality as well as reduce environmental effect remained as the main objectives of any development of drying system. A solar assisted chemical heat pump dryer is a new solar drying system, which have contributed to better cost-effectiveness and better quality dried products as well as saving energy. A solar collector is adapted to provide thermal energy in a reactor so a chemical reaction can take place. This reduces the dependency of the drying technology on fossil energy for heating. In this paper a review on advanced of solar assisted chemical heat pump dryer is presented (the system model and the results from experimental studies on the system performance are discussed). The review of heat pump dryers and solar assisted heat pump dryer is presented. Description of chemical heat pump types and the overview of chemical heat pump dryer are discussed. The combination of chemical heat pump and solar technology gives extra efficiency in utilizing energy. (author)

Usage of Heat Pump Dryer in Food Drying Process and Apple Drying Application

Directory of Open Access Journals (Sweden)

Gökhan Gürlek

2015-12-01

Full Text Available In Turkey, drying is achieved natural method by spreading out the material on the ground. In this way, there are many disadvantages like low quality and hygienic problems. The resulting loss of food quality in the dried products may have effect negatively trade potential and economical worth. For preventing the deterioration of the materials different types of drying methods have been developed. Low energy consumption applications are important for drying industry besides high product quality. For this purpose, heat pump dryer is gaining importance day by day in drying applications. In this study, the working principle of the heat pump dryer, heat pump types in the drying process and the heat pump dryer performance criteria will be considered. An example of application will be described using obtained results from apple drying operation that is conducted in the heat pump dryer.

Simple and double microencapsulation of Lactobacillus acidophilus with chitosan using spray drying

Directory of Open Access Journals (Sweden)

Isela A. Flores-Belmont

2015-10-01

Full Text Available The aim of this study was to evaluate the survival of Lactobacillus acidophilus that had been simple or double spray dried using chitosan to cause microencapsulation and which had been exposed to model gastrointestinal conditions. In addition, the study also determined the physicochemical properties of the powder containing the microencapsulated probiotic.Chitosan-inulin or chitosan-maltodextrin (1:15 or 1:25 solutions were inoculated with 1012 cfu mL-1 of L. acidophilus, for simple microencapsulation. The different solutions were dried using a spray dryer with an inlet air temperature of 130°C and a solution flux of 4.8 g min-1. A two-step process was used for the double microencapsulation. In the first step, the probiotic was added to a gelatin-maltodextrin (1:25 solution and then spray dried; for the second step, the microencapsulated probiotic was added to a chitosan-inulin or chitosan-maltodextrin (1:25 solution and then it was spray dried again.With the simple microencapsulated probiotic, a microbial reduction of 7 log cycles was obtained. With the double microencapsulated probiotic only 3 log reductions were achieved. The double microencapsulated probiotic thus demonstrated greater resistance to simulated gastrointestinal conditions. The powders produced were shown to have water activity values of 0.176 - 0.261 at 25 °C and moisture content of 0.8 – 1.0%, which are characteristic of spray dried products. The bulk density was significantly (p < 0.05 lower (300 kg m-3 for simple than for double (400 kg m-3 microencapsulated probiotic powders. Solubility and dispersibility of the powder microcapsules were better at lower pH values.Double microencapsulation using a process of spray drying is therefore recommended for probiotics, thus exploiting chitosan’s insolubility in water, which can be applied for the of development food products.

Numerical analysis on centrifugal compressor with membrane type dryer

Science.gov (United States)

Razali, M. A.; Zulkafli, M. F.; Mat Isa, N.; Subari, Z.

2017-09-01

Moisture content is a common phenomenon in industrial processes especially in oil and gas industries. This contaminant has a lot of disadvantages which can lead to mechanical failure DEC (Deposition, Erosion & Corrosion) problems. To overcome DEC problem, this study proposed to design a centrifugal compressor with a membrane type dryer to reduce moisture content of a gas. The effectiveness of such design has been analyzed in this study using Computational Fluid Dynamics (CFD) approach. Numerical scheme based on multiphase flow technique is used in ANSYS Fluent software to evaluate the moisture content of the gas. Through this technique, two kind of centrifugal compressor, with and without membrane type dryer has been tested. The results show that the effects of pressure on dew point temperature of the gas change the composition of its moisture content, where high value lead more condensation to occur. However, with the injection of cool dry gas through membrane type dryer in the centrifugal compressor, the pressure and temperature of moisture content as well as mass fraction of H2O in centrifugal compressor show significant reduction.

Conceptual design of pilot scale solar dryer for seaweeds

International Nuclear Information System (INIS)

Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >Roche-Delgado, Liset; Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >Hernández-Touset, Juan Pedro; Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >García-Rodríguez, Agustín

2017-01-01

Drying algal biomass with the use of solar radiation is an economical and environmentally compatible option. The aim of this work was to design an indirect solar dryer with natural air circulation for seaweeds drying. The equipment supports discrete quantities of wet biomass and is protected from environmental situations that may damage the product; it does not need electricity to operate and the construction and operating costs are low. This comprises a collector made of copper plates for air circulation, heated by solar radiation, a glass cover and drying trays with a wooden structure. The dryer was designed to obtain 0, 3 kg / day of dry biomass. The methodology allows construction and operation of a flexible solar dryer in different operating conditions for research on seaweeds. Correspondingly with environmental and operating conditions the design included estimation of drying time, the determination of drying area, number of trays, air flow from the collector to the trays, collector sizing; heat transfer area, temperature reached by air and collector efficiency. (author)

Natural convection solar dryer with biomass back-up heater

Energy Technology Data Exchange (ETDEWEB)

Bena, B.; Fuller, R.J. [University of Melbourne (Australia). Faculty of Engineering

2002-07-01

A direct-type natural convection solar dryer and a simple biomass burner have been combined to demonstrate a drying technology suitable for small-scale processors of dried fruits and vegetables in non-electrified areas of developing countries. From a series of evaluation trials of the system, the capacity of the dryer was found to be 20-22kg of fresh pineapple arranged in a single layer of 0.01-m-thick slices. The overall drying efficiency of the unit was calculated to be {approx} 9%. During the same trial, the drying efficiency of the solar component alone was found to be 22%. Other trials estimated the efficiency of the burner in producing useful heat for drying to be 27%. Key features of the biomass burner were found to be the addition of thermal mass on the upper surface, an internal baffle plate to lengthen the exhaust gas exit path and a variable air inlet valve. Further modifications to further improve the performance of both the solar and biomass components of the dryer are suggested. (author)

The spray-drying process is sufficient to inactivate infectious porcine epidemic diarrhea virus in plasma.

Science.gov (United States)

Gerber, Priscilla F; Xiao, Chao-Ting; Chen, Qi; Zhang, Jianqiang; Halbur, Patrick G; Opriessnig, Tanja

2014-11-07

Porcine epidemic diarrhea virus (PEDV) is considered an emergent pathogen associated with high economic losses in many pig rearing areas. Recently it has been suggested that PEDV could be transmitted to naïve pig populations through inclusion of spray-dried porcine plasma (SDPP) into the nursery diet which led to a ban of SDPP in several areas in North America and Europe. To determine the effect of spray-drying on PEDV infectivity, 3-week-old pigs were intragastrically inoculated with (1) raw porcine plasma spiked with PEDV (RAW-PEDV-CONTROL), (2) porcine plasma spiked with PEDV and then spray dried (SD-PEDV-CONTROL), (3) raw plasma from PEDV infected pigs (RAW-SICK), (4) spray-dried plasma from PEDV infected pigs (SD-SICK), or (5) spray-dried plasma from PEDV negative pigs (SD-NEG-CONTROL). For the spray-drying process, a tabletop spray-dryer with industry-like settings for inlet and outlet temperatures was used. In the RAW-PEDV-CONTROL group, PEDV RNA was present in feces at day post infection (dpi) 3 and the pigs seroconverted by dpi 14. In contrast, PEDV RNA in feces was not detected in any of the pigs in the other groups including the SD-PEDV-CONTROL group and none of the pigs had seroconverted by termination of the project at dpi 28. This work provides direct evidence that the experimental spray-drying process used in this study was effective in inactivating infectious PEDV in the plasma. Additionally, plasma collected from PEDV infected pigs at peak disease did not contain infectious PEDV. These findings suggest that the risk for PEDV transmission through commercially produced SDPP is minimal. Copyright © 2014 Elsevier B.V. All rights reserved.

Thin layer drying characteristics of curry leaves (Murraya koenigii in an indirect solar dryer

Directory of Open Access Journals (Sweden)

Vijayan Selvaraj

2017-01-01

Full Text Available In this work, the thin layer drying characteristics of curry leaves (Murraya koenigii has been studied in an indirect forced convection solar dryer with constant air mass flow rate of 0.0636 kg/s. Twelve thin layer drying models were tested for its suitability to describe the drying characteristics of curry leaves. The dryer has reduced the initial moisture content of curry leaves from 67.3% (wet basis to the final moisture content of 4.75% (wet basis in 3.5 hours. The pickup efficiency of indirect solar dryer for drying curry leaves was varied between 4.9% and 23.02%. Based on the statistical parameters, the Modified Henderson and Pabis model and Wang and Singh model were selected for predicting the drying characteristics of curry leaves. The payback period for the solar dryer was evaluated as 8 months, which is found to be much lower when compared with the entire life span of 15 years. The payback evaluation confirms that the solar dryer is economically viable in rural applications.

Design, Development and Performance Evaluation of a Small Scale Solar Assisted Paddy Dryer for on Farm Processing

Directory of Open Access Journals (Sweden)

Sidrah Ashfaq

2016-04-01

Full Text Available With the continued escalation in population growth and the expansion of international food trade and demand of high quality product for food security at low cost has created considerable interest in the development of new post-harvest technologies. This is particularly important for developing countries where post-harvest losses of cereals are between 10-20% and of fruits and vegetables as high as 20- 100% A new solar assisted paddy dryer with central air distribution model (along the length of drying chamber has been developed. Due to this distinct feature of the dryer high drying rate was achieved during the drying processes .Other components of the dryer are perforated drying chamber, blower and flat plat solar air collector. Dryer was evaluated using 100kg of freshly harvested paddy at 23.78% moisture content (wb. Performance evaluation results showed that the mean drying rate of the solar assisted paddy dryer was 0.87kg/hr per for every 100kg, whereas 0.46kg/hr was the sun drying rate comparatively. The faster drying rate of the dryer reveals its suability to dry the paddy for its safe storage moisture content rapidly. By using the solar assisted paddy dryer, approximately 50% saving in time was also achieved as compared with the traditional sun drying method. Solar assisted paddy dryer took 10hr for drying the 100kg paddy up to 14%, while sun drying method dried paddy up to 13.89% in 19 hours. Cost analysis also showed that, by using solar assisted paddy dryer we candry good quality paddy at low cost as compared with the open sun drying method. For development of agriculture in the rural areas, commercial size of the solar assisted paddy dryer can be amplified and produced at community level.

Energetic and economic optimization of solar tunnel dryers with a photovoltaic driven fan

International Nuclear Information System (INIS)

Muehlbauer, W.; Mayer, R.A.; Esper, A.; Reisinger, L.; Linckh, G.; Hensel, O.

1992-02-01

In the recent years the solar tunnel dryer has been used successfully for drying several agricultural products in tropical and subtropical countries. Up to now the dissemination has been limited to electrified areas. Objective of this work has been the improvement of the thermal performance of the tunnel dryer due to a optimization of the plastic film solar air heater as well as optimization work in point of fluid dynamic view to reduce the power requirement of the blower. To improve the efficiency of the blower optimization work had been done by investigating several blower wheels, dc-motors and actuation systems. A PV-System was designed according to these requirements to test the long term behaviour. The remarkable features of the newly designed solar tunnel dryer are the low power requirement for driving the blower and a high efficiency of the actuation. In the range of a power requirement of 80 - 100 W a blower with an efficiency of 48% is now available. The theoretical power requirement of the solar tunnel dryer could be reduced to 11 W. From economic point of view the use of the solar tunnel dryer is possible. (orig.) With 3 refs., 15 tabs., 49 figs [de

A dedicated on-line detecting system for auto air dryers

Science.gov (United States)

Shi, Chao-yu; Luo, Zai

2013-10-01

According to the correlative automobile industry standard and the requirements of manufacturer, this dedicated on-line detecting system is designed against the shortage of low degree automatic efficiency and detection precision of auto air dryer in the domestic. Fast automatic detection is achieved by combining the technology of computer control, mechatronics and pneumatics. This system can detect the speciality performance of pressure regulating valve and sealability of auto air dryer, in which online analytical processing of test data is available, at the same time, saving and inquiring data is achieved. Through some experimental analysis, it is indicated that efficient and accurate detection of the performance of auto air dryer is realized, and the test errors are less than 3%. Moreover, we carry out the type A evaluation of uncertainty in test data based on Bayesian theory, and the results show that the test uncertainties of all performance parameters are less than 0.5kPa, which can meet the requirements of operating industrial site absolutely.

PRELIMINARY RESULTS USING ANEW METHOD TO OPTIMIZE A SPRAY DRYER PROCESS FOR PRODUCING HIGH QUALITY MILK POWDER FROM COW, GOAT AND SHE-ASS MILK CONCENTRATES

Directory of Open Access Journals (Sweden)

Giuseppe Altieri

2008-12-01

Full Text Available As quality is a very important factor in milk powder produced by drying, the optimal process must protect both nutritional and sensorial properties. Although heat damage indices (namely the insolubility index (IINS, thermal damage (IDT, protein denaturation could be used to evaluate the correct processing of milk, they are very time-consuming. Hence a chemical marker, like vitamin C, is proposed for rapid assessment of the overall damage to the quality of the produced milk powder. Trials were carried out on milk concentrates from cow, goat and she-ass so as to optimize the process performance of the spray dryer, for each kind of milk, at three inlet temperatures (120, 150, 185 °C; the feed flow rate was set at 0.5 dm3/h with outlet air RH% in the range 10-40%; raw milk was concentrated using a low pressure evaporator until an average level of 23% dry matter was reached. As expected, the thermal damage of the milk powder increased as the inlet air temperature increased; the outlet powder RH% was 96-98% poorly correlated with the mass flow rate of the concentrate inlet. Moreover, the destruction kinetic of vitamin C was found highly correlated with the thermal damage to the milk powder. At 175 °C inlet air temperature the overall thermal treatment on the she-ass milk concentrate, which is very heat-sensitive due to its high lactose content, was “weak” (IDT<80 and the milk powder of “premium or extra” quality (IINS<1.25ml and lactic acid = 0.07% < 0.15% ADMI. The titratable acidity values are uncorrelated with the process air temperature but depend uniquely from the raw milk freshness.

Development of spraying methods for high density bentonite barriers. Part 3. Field investigation of spraying methods

International Nuclear Information System (INIS)

Tanaka, Toshiyuki; Nakajima, Makoto; Kobayashi, Ichizo; Toida, Masaru; Fukuda, Katsumi; Sato, Tatsuro; Nonaka, Katsumi; Gozu, Keisuke

2007-01-01

The authors have developed a new method of constructing high density bentonite barriers by means of a wet spraying method. Using this method, backfill material can be placed in narrow upper and side parts in a low-level radioactive waste disposal facility. Using a new supplying machine for bentonite, spraying tests were conducted to investigate the conditions during construction. On the basis of the test results, the various parameters for the spraying method were investigated. The test results are summarized as follows: 1. The new machine supplied about twice the weight of material supplied by a screw conveyor. A dry density of spraying bentonite 0.05 Mg/m 3 higher than that of a screw conveyor with the same water content could be achieved. 2. The dry density of sprayed bentonite at a boundary with concrete was the same as that at the center of the cross section. 3. The variation in densities of bentonite sprayed in the vertical downward and horizontal directions was small. Also, density reduction due to rebound during spraying was not seen. 4. Bentonite controlled by water content could be sprayed smoothly in the horizontal direction by a small machine. Also rebound could be collected by a machine conveying air. (author)

Critical Point Dryer: Tousimis 916B Series C

Data.gov (United States)

Federal Laboratory Consortium — Description:CORAL Name: Critical Point DryerThis system utilizes CO 2to dry fragile suspended and floating structures Specifications / Capabilities:Wafer size up to...

7 CFR 58.220 - Drying systems.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Drying systems. 58.220 Section 58.220 Agriculture....220 Drying systems. (a) Spray dryers. Spray dryers shall be of a continuous discharge type and all... filter system shall comply with the applicable requirements of the 3-A Accepted Practices for Milk and...

Biogas utilization for drying sweet potato chips by using infrared dryer

Science.gov (United States)

Sriharti, Rahayuningtyas, Ari; Susanti, Novita Dwi; Sitompul, Rislima Febriani

2017-11-01

This study aims to utilize biogas, that produced from organic waste, as fuel for infrared dryers. The digester was dome type, which made from fiberglass, 5.5 m3 capacities, gas container made from soft PVC, 5.6 m3 capacities. The infrared dryer was household scale which have dimension 2000 mm x 2000 mm x 2000 mm, it is consist of 2 racks, which have size 1500 mm x 500 mm x 1400 mm, and consist of 44 baking pans (600 mm X 400 mm x 30 mm), the dryer has 36 kg of capacity. The parameters observed include ambient temperature, temperature inside the digester, pH value, biogas production, drying room temperature, moisture content of sweet potato and biogas consumption for drying. Infrared dryer is used to dry the sweet potato slices thickness of 2 mm with total amount 12 kg, at room temperature dryer ± 60 °C. The results showed that the average biogas production was 1.335 m3 per day, at a temperature of 26 - 35 °C and the neutral pH value was 6.99 - 7.7. 12 kg of sweet potato sliced dried for 4 hours, the initial moisture content of 79.68 % decreased to 8.98 %, the consumption of biogas used 4,952 m3. The final result of drying process of sweet potato slices of 3.5 kg, there was a shrinkage of 70.83 %. Characterization of sweet potato slices is 3 % protein, 0,6 % fat, 94 % carbohydrate and 2 % ash. These sweet potato can be used as flour for cookies and cake raw materials, the use of sweet potato flour can reach 50 - 100 %.

Natural convection solar crop dryers in Kenya: Theory and practical application. African Energy Programme research report series no. 3

International Nuclear Information System (INIS)

Othieno, H.

1987-01-01

design also has succeeded in solving the identified problems associated with the tradition sun drying techniques. One would therefore expect the demand for these dryers to be high. The actual situation is different. Farmers are not willing to spend money to acquire the dryers. Perhaps this is attributed to the fact that there is still high level of underemployment (or unemployment) of rural population and the fact that traditional drying method does not cost anything. Moreover the land area required for spreading the crops is still abundant in the rural areas. The farmers therefore appear not to appreciate the advantages of the solar dryer. Due to seasonal maize shortages which occasionally occur in Kenya, the government is now emphasizing the need to preserve cereal grains through proper drying and storage facilities. Expensive large oil-fired dryers have been imported and the government, through National Cereals and Produce Board, spends a lot of money to run these dryers. If small scale solar crop dryers were used at the farm level so that all cereal grains reaching the National Cereals and Produce Board were dry to the required moisture content for- long term storage, the government would save on the imported oil needed to operate the large industrial dryers. The individual farmer does not realize this and it is high time the government adopted a firm policy on the promotion of renewable energy devices. The policy should aim at assisting not only in educating the farmers but also in supporting researchers to disseminate knowledge about these devices. Relevant government ministries e.g. Ministry of Energy and Regional Development, Ministry of Agriculture and Ministry of Environment and Natural Resources should actively be involved in the dissemination process through Newspapers, Radio and T.V. Perhaps the Kenya National Council for Science and Technology should play a coordinating role

Natural convection solar crop dryers in Kenya: Theory and practical application. African Energy Programme research report series no. 3

Energy Technology Data Exchange (ETDEWEB)

Othieno, H [Kenyatta University, Nairobi (Kenya)

1987-07-01

design also has succeeded in solving the identified problems associated with the tradition sun drying techniques. One would therefore expect the demand for these dryers to be high. The actual situation is different. Farmers are not willing to spend money to acquire the dryers. Perhaps this is attributed to the fact that there is still high level of underemployment (or unemployment) of rural population and the fact that traditional drying method does not cost anything. Moreover the land area required for spreading the crops is still abundant in the rural areas. The farmers therefore appear not to appreciate the advantages of the solar dryer. Due to seasonal maize shortages which occasionally occur in Kenya, the government is now emphasizing the need to preserve cereal grains through proper drying and storage facilities. Expensive large oil-fired dryers have been imported and the government, through National Cereals and Produce Board, spends a lot of money to run these dryers. If small scale solar crop dryers were used at the farm level so that all cereal grains reaching the National Cereals and Produce Board were dry to the required moisture content for- long term storage, the government would save on the imported oil needed to operate the large industrial dryers. The individual farmer does not realize this and it is high time the government adopted a firm policy on the promotion of renewable energy devices. The policy should aim at assisting not only in educating the farmers but also in supporting researchers to disseminate knowledge about these devices. Relevant government ministries e.g. Ministry of Energy and Regional Development, Ministry of Agriculture and Ministry of Environment and Natural Resources should actively be involved in the dissemination process through Newspapers, Radio and T.V. Perhaps the Kenya National Council for Science and Technology should play a coordinating role.

Design, development and performance testing of a new natural convection solar dryer

Energy Technology Data Exchange (ETDEWEB)

Pangavhane, D.R. [K.K. Wagh College of Engineering, Nashik (India). Department of Mechanical Engineering; Sawhney, R.L.; Sarsavadia, P.N. [Devi Ahilya Vishwa Vidhyalaya, Indore (India). School of Energy and Environmental Studies

2002-06-01

Mechanical drying of agricultural products is an energy consuming operation in the post-harvesting technology. Greater emphasis is given to using solar energy sources in this process due to the high prices and shortages of fossil fuels. For these purposes, a new natural convection solar dryer consisting of a solar air heater and a drying chamber was developed. This system can be used for drying various agricultural products like fruits and vegetables. In this study, grapes were successfully dried in the developed solar dryer. The qualitative analysis showed that the traditional drying, i.e. shade drying and open sun drying, dried the grapes in 15 and 7 days respectively, while the solar dryer took only 4 days and produced better quality raisins. (author)

Development of a Mini-Freeze Dryer for Material-Sparing Laboratory Processing with Representative Product Temperature History.

Science.gov (United States)

Obeidat, Wasfy M; Sahni, Ekneet; Kessler, William; Pikal, Michael

2018-02-01

The goal of the work described in this publication was to evaluate a new, small, material-sparing freeze dryer, denoted as the "mini-freeze dryer or mini-FD", capable of reproducing the product temperature history of larger freeze dryers, thereby facilitating scale-up. The mini-FD wall temperatures can be controlled to mimic loading procedures and dryer process characteristics of larger dryers. The mini-FD is equipped with a tunable diode laser absorption spectroscopy (TDLAS) water vapor mass flow monitor and with other advanced process analytical technology (PAT) sensors. Drying experiments were performed to demonstrate scalability to larger freeze dryers, including the determination of vial heat transfer coefficients, K v . Product temperature histories during K v runs were evaluated and compared with those obtained with a commercial laboratory-scale freeze dryer (LyoStar II) for sucrose and mannitol product formulations. When the mini-FD wall temperature was set at the LyoStar II band temperature (- 20°C) to mimic lab dryer edge vials, edge vial drying in the mini-FD possessed an average K v within 5% of those obtained during drying in the LyoStar II. When the wall temperature of the mini-FD was set equal to the central vial product temperature, edge vials behaved as center vials, possessing a K v value within 5% of those measured in the LyoStar II. During both K v runs and complete product freeze drying runs, the temperature-time profiles for the average edge vials and central vial in the mini-FD agreed well with the average edge and average central vials of the LyoStar II.

Steam generator with integral downdraft dryer

Energy Technology Data Exchange (ETDEWEB)

Hochmuth, F.W.

1992-02-01

On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

PERFORMANCE ASSESSMENT OF SOLAR DRYER WITH INDIRECT HEATING

Directory of Open Access Journals (Sweden)

Boryana Brashlyanova

2014-03-01

Full Text Available The performed tests were designed to identify and analyze the parameters of drying in a authors model solar dryer. They to be the basis for constructing of an improved model. Drying was carried out in a pilot model solar dryer with prunes in two cycles. Both samples were run under steady sunshine in outdoor air temperature ranging between 20-22°C in the morning and 33-35°C in the early afternoon hours. Depending on the ambient conditions, the drying temperature was found in the range of 30 to 50°C. The dried samples had a water activity Aw> 0.9, due to which the storage is at -18°C. The duration of the drying process of prunes was inconstant and lasted from 2 to 3 days, depending on the final moisture content of the product and the external temperature, humidity, and intensity of solar radiation. The obtained two products intermediate moisture prunes, in addition to direct human consumption could be used as a base for incorporation into other products. Prunes with intermediate moisture content 40% could be consumed directly at ambient temperature or after freezing and tempering at -6 to -5ºC. Based on the established parameters we are to design and produce an improved solar dryer model that allows better utilization of heat and shortening the process duration.

Development of heat pump and infrared-convective dryer and performance analysis for stale bread drying

International Nuclear Information System (INIS)

Aktaş, Mustafa; Şevik, Seyfi; Aktekeli, Burak

2016-01-01

Highlights: • Investigation of stale bread drying behaviors by developing the HPD and IRD. • New techniques for the HP and IR dryers are proposed and found to be efficient. • Evaluations on potential uses low temperature applications of the dryers were reported. • 35.6% of energy saving was provided by heat recovery device. • The overall system efficiency of HPD was calculated as 13–60%. - Abstract: This experimental study aims to develop a heat pump dryer (HPD) and an infrared dryer (IRD) also the comparative empirical analyses of these two methods and to analyze the drying kinetic of stale bread sliced 15 mm thickness and effectiveness on the drying kinetics of the stale bread of dryers. Dryers have been developed by using different techniques such as heat recovery unit, proportional control (PC) of drying air temperature, simultaneous control of the relative humidity–temperature–air flow rate, water cycle dehumidifier and closed-loop cycle to increase the drying efficiency of industrial drying applications. The highest coefficient of performance of the whole heat pump system (COP_w_s_,_H_P) was calculated as 3.7 and drying efficiencies of the IRD and HPD systems were calculated as 39% and 25%, respectively. When the HPD and IRD systems were compared in terms of drying time and energy consumption, it was observed that the IRD system did not only shortened the drying time up to 69%, but also decreased the energy consumption of the system by 43.2%. Based on the obtained results the effective moisture diffusivity (D_e) was calculated in the range from 8.3 × 10"−"8 to 3.2 × 10"−"7 m"2/s and mass transfer coefficient (h_m) was varied from 1.17 × 10"−"5 to 4.52 × 10"−"5 m/s. It was concluded that both dryers have significant effect in reduction of water content; the relative humidity controlled HPD can be applied efficiently for dryers and the dried stale bread can be reused as bread crumb by food industry.

Preparation of polymer-blended quinine nanocomposite particles by spray drying and assessment of their instrumental bitterness-masking effect using a taste sensor.

Science.gov (United States)

Taki, Moeko; Tagami, Tatsuaki; Ozeki, Tetsuya

2017-05-01

The development of taste-masking technologies for foods and drugs is essential because it would enable people to consume and receive healthy and therapeutic effect without distress. In the current study, in order to develop a novel method to prepare nanocomposite particles (microparticles containing bitter nanoparticles) in only one step, by using spray drying, a two-solution mixing nozzle-equipped spray dryer that we previously reported was used. The nanocomposite particles with or without poorly water-soluble polymers prepared using our spray-drying technique were characterized. (1) The organic solution containing quinine, a model of bitter compound and poorly water-soluble polymers and (2) sugar alcohol (mannitol) aqueous solution were separately flown in tubes and two solutions were spray dried through two-solution type spray nozzle to prepare polymer-blended quinine nanocomposite particles. Mean diameters of nanoparticles, taste-masking effect and dissolution rate of quinine were evaluated. The results of taste masking by taste sensor suggested that the polymer (Eudragit EPO, Eudragit S100 or Ethyl cellulose)-blended quinine nanocomposite particles exhibited marked masking of instrumental quinine bitterness compared with the quinine nanocomposite particles alone. Quinine nanocomposite formulations altered the quinine dissolution rate, indicating that they can control intestinal absorption of quinine. These results suggest that polymer-blended quinine composite particles prepared using our spray-drying technique are useful for masking bitter tastes in the field of food and pharmaceutical industry.

Gas entrainment by one single French PWR spray, SARNET-2 spray benchmark

Energy Technology Data Exchange (ETDEWEB)

Malet, J., E-mail: jeanne.malet@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, Saclay (France); Mimouni, S., E-mail: stephane.mimouni@edf.fr [Electricité de France, EDF MF2E, Chatou (France); Manzini, G., E-mail: giovanni.manzini@rse-web.it [RSE, Milano (Italy); Xiao, J., E-mail: jianjun.xiao@kit.edu [IKET, KIT, Karlsruhe (Germany); Vyskocil, L., E-mail: vyl@ujv.cz [UJV Rez (Czech Republic); Siccama, N.B., E-mail: siccama@nrg.eu [NRG, Safety and Power (Netherlands); Huhtanen, R., E-mail: risto.huhtanen@vtt.fi [VTT, PO Box 1000, FI-02044 VTT (Finland)

2015-02-15

Highlights: • This paper presents a benchmark performed in the frame of the SARNET-2 EU project. • It concerns momentum transfer between a PWR spray and the surrounding gas. • The entrained gas velocities can vary up to 100% from one code to another. • Simplified boundary conditions for sprays are generally used by the code users. • It is shown how these simplified conditions impact the gas entrainment. - Abstract: This paper presents a benchmark performed in the frame of the SARNET-2 EU project, dealing with momentum transfer between a real-scale PWR spray and the surrounding gas. It presents a description of the IRSN tests on the CALIST facility, the participating codes (8 contributions), code-experiment and code-to-code comparisons. It is found that droplet velocities are almost well calculated one meter below the spray nozzle, even if the spread of the spray is not recovered and the values of the entrained gas velocity vary up to 100% from one code to another. Concerning sensitivity analysis, several ‘simplifications’ have been made by the contributors, especially based on the boundary conditions applied at the location where droplets are injected. It is shown here that such simplifications influence droplet and entrained gas characteristics. The next step will be to translate these conclusions in terms of variables representative of interesting parameters for nuclear safety.

Gas entrainment by one single French PWR spray, SARNET-2 spray benchmark

International Nuclear Information System (INIS)

Malet, J.; Mimouni, S.; Manzini, G.; Xiao, J.; Vyskocil, L.; Siccama, N.B.; Huhtanen, R.

2015-01-01

Highlights: • This paper presents a benchmark performed in the frame of the SARNET-2 EU project. • It concerns momentum transfer between a PWR spray and the surrounding gas. • The entrained gas velocities can vary up to 100% from one code to another. • Simplified boundary conditions for sprays are generally used by the code users. • It is shown how these simplified conditions impact the gas entrainment. - Abstract: This paper presents a benchmark performed in the frame of the SARNET-2 EU project, dealing with momentum transfer between a real-scale PWR spray and the surrounding gas. It presents a description of the IRSN tests on the CALIST facility, the participating codes (8 contributions), code-experiment and code-to-code comparisons. It is found that droplet velocities are almost well calculated one meter below the spray nozzle, even if the spread of the spray is not recovered and the values of the entrained gas velocity vary up to 100% from one code to another. Concerning sensitivity analysis, several ‘simplifications’ have been made by the contributors, especially based on the boundary conditions applied at the location where droplets are injected. It is shown here that such simplifications influence droplet and entrained gas characteristics. The next step will be to translate these conclusions in terms of variables representative of interesting parameters for nuclear safety

Plasma spraying of beryllium and beryllium-aluminum-silver alloys

International Nuclear Information System (INIS)

Castro, R.G.; Stanek, P.W.; Elliott, K.E.; Jacobson, L.A.

1994-01-01

A preliminary investigation on plasma-spraying of beryllium and a beryllium-aluminum-4% silver alloy was done at the Los Alamos National Laboratory's Beryllium Atomization and Thermal Spray Facility (BATSF). Spherical Be and Be-Al-4%Ag powders, which were produced by centrifugal atomization, were used as feedstock material for plasma-spraying. The spherical morphology of the powders allowed for better feeding of fine (<38 μm) powders into the plasma-spray torch. The difference in the as-deposited densities and deposit efficiencies of the two plasma-sprayed powders will be discussed along with the effect of processing parameters on the as-deposited microstructure of the Be-Al-4%Ag. This investigation represents ongoing research to develop and characterize plasma-spraying of beryllium and beryllium-aluminum alloys for magnetic fusion and aerospace applications

Plasma spraying of beryllium and beryllium-aluminum-silver alloys

International Nuclear Information System (INIS)

Castro, R.G.; Stanek, P.W.; Elliott, K.E.; Jacobson, L.A.

1993-01-01

A preliminary investigation on plasma-spraying of beryllium and a beryllium-aluminum 4% silver alloy was done at the Los Alamos National Laboratory's Beryllium Atomization and Thermal Spray Facility (BATSF). Spherical Be and Be-Al-4%Ag powders, which were produced by centrifugal atomization, were used as feedstock material for plasma-spraying. The spherical morphology of the powders allowed for better feeding of fine (<38 μm) powders into the plasma-spray torch. The difference in the as-deposited densities and deposit efficiencies of the two plasma-sprayed powders will be discussed along with the effect of processing parameters on the as-deposited microstructure of the Be-Al-4%Ag. This investigation represents ongoing research to develop and characterize plasma-spraying of beryllium and beryllium-aluminum alloys for magnetic fusion and aerospace applications

Performance Analysis of a Solar Dryer Equipped with a Recycling Air System and Desiccant Chamber

Directory of Open Access Journals (Sweden)

M.H Aghkhani

2013-09-01

Full Text Available Drying is a high energy consuming process. Solar drying is one of the most popular methods for dehydration of agricultural products. In the present study, the performance of a forced convection solar dryer equipped with recycling air system and desiccant chamber was investigated. The solar dryer is comprised of solar collector, drying chamber, silica jell desiccant chamber, air ducts, fan and measuring and controlling system. Drying rate and energy consumption in three levels of air temperature (40, 45 and 50 oC and two modes of drying (with recycling air and no-recycling with open duct system were measured and compared. The results showed that increasing the drying air temperature decreased the drying time and increased the energy consumption in the mode of non-recycling air system. The dryer efficiency and drying rate were better in the mode of recycling air system than open duct system. The highest dryer efficiency was obtained from drying air temperature of 50 oC and the mode of recycling air system. In general, the efficiency of solar collector and the highest efficiency of the dryer were 0.34 and 0.41, respectively.

Performance of a chevron steam dryer for removal of lead-bismuth droplets

International Nuclear Information System (INIS)

Dostal, Vaclav; Yusibani, Elin; Takahashi, Minoru

2005-01-01

An analysis was performed of a chevron type steam dryer with a trap for the removal of lead-bismuth droplets from steam leaving the Water Boiling Direct Contact Lead or Lead-Bismuth Cooled Reactor. The Lagrangian method was used and is described here. The steam flow field was developed using a CFD code FrontFlow/Red. The simulated dryer performance results were compared to a simple theoretical model from literature. The simulation shown that droplets down to 6 microns in diameter can be completely removed by the steam dryer, which is better than reported earlier in literature. A discrepancy with the theoretical model was found for larger droplets (5 to 10 microns in diameter), where the theoretical model predicted lower removal efficiency. The discrepancy is attributed to be installation of the trap, which is not included in this theoretical model. Some droplets of 1 and 0.5 microns were removed in the dryer as well, which indicates the potential for the fine droplet removal if the trap design is carefully optimized. The investigation of the effect of initial droplet velocity shown that the removal efficiency increases with the increase of the positive velocity components. For larger droplets the effect of initial velocity was found to be minuscule. (author)

Performance studies of solar tunnel dryer for drying aonla (Embilica Officinalis) pulp

International Nuclear Information System (INIS)

Seveda, M. S.

2012-01-01

A solar tunnel dryer was constructed and evaluated the performance for drying aonla pulp. The dryer consists of a transparent UV stabilized plastic covered solar collector cum drying unit. Evaluation parameters are air temperature, solar insolation, moisture content, relative humidity and airflow rate. A minimum of 111.18 m 2 solar collector area is required to dry a batch 1000 kg aonla pulp in 16 hours (two days drying period). The initial and final moisture content considered were 424.93 and 10.08% dry basis, respectively. It was observed that on an average 43 per cent of higher temperature was obtained in solar tunnel dryer over the ambient temperature. The results obtained during the test period denoted that the maximum gained energy occurred at 13 o'clock hour and then gradually declined since the maximum solar radiation occurred at this time. (author)

Tritium isotopic exchange in air detritiation dryers

International Nuclear Information System (INIS)

Everatt, A.E.; Johnson, R.E.; Senohrabek, J.A.; Shultz, C.M.

1989-02-01

Isotopic exchange between tritiated and non-tritiated water species in a molecular sieve bed has been demonstrated. At high humidities (+6 degrees Celsius dew point) the rate of tritium isotopic exchange in a 2.4 L molecular sieve bed has been demonstrated to be at least 50% of published exchange rates. In an industrial-sized air detritiation dryer, utilizing the pretreatment technique of H 2 O steam washing to elute the residual tritium, a DF of 12 600 has been demonstrated when operating at an inlet vapor tritium concentration of 14 Ci/kg and at inlet and outlet dew points of 4.8 and -54 degrees Celsius, respectively. In the NPD dryer bed studied, which was not optimally designed for full benefit from isotopic exchange, at least one order of magnitude in additional detritiation is attributed to isotopic exchange in the unsaturated zone. The technique of eluting the residual tritium from an industrial sized bed by H 2 O washing at high temperature, high humidity and low bed loading has been demonstrated to be a fast and effective way of removing tritium from a molecular sieve bed during regeneration. The isotopic exchange model accurately predicted the exchange between tritiated and non-tritiated water species in a molecular sieve bed where there is no net adsorption or desorption. The model's prediction of the tritium breakthrough trend observed in the NPD tests was poor; however, a forced fit can be achieved if the exchange rates in the MTZ and the unsaturated zone are manipulated. More experiments are needed to determine the relative rates of tritium exchange in the saturated, mass transfer, and unsaturated zones of a dryer bed

A study of particle motion in rotary dryer

Directory of Open Access Journals (Sweden)

M. H. Lisboa

2007-09-01

Full Text Available The purpose of this work was to study the performance of a rotary dryer in relation to number of flights. In this work an equationing was proposed to calculate the area used by the solids in two-segment flights of with any angle between the segments. From this area, the flight holdup and the length of fall of the particles were calculated for different angle positions and the results obtained were compared to experimental values. The results show an increase in dryer efficiency with the increase in number of flights up to a limit value, for ideal operational conditions. The experimental data on average residence time were compared to results obtained by calculations using equations proposed in the literature. The equation proposed for predicting flight holdup and length of fall of particles generated very accurate estimations.

Simulation of oblique evaporating diesel sprays, and comparison with empirical correlations and simulated straight sprays

International Nuclear Information System (INIS)

Chaudhry, I.A.; Mirza, M.R.; Rashid, M.J.

2010-01-01

The innovation in software analysis and various available programming facilities have urged the designers at various levels to do indispensable calculations for engine flows. Presently, the 3-D analysis approach is under practice to do simulations for various parameters involving engine operations using various soft wares, 'Fluent' being the trendiest at the moment for CFD modeling. The present work involves CFD modeling of diesel fuel sprays at a specified angle with cylinder axis. Fuel spray modeling includes sub-models for aerodynamic drag, droplet oscillation and distortion, turbulence effects, droplet breakup, evaporation, and droplet collision and coalescence. The data available from existing published work is used to model the fuel spray and the subsequent simulation results are compared to experimental results to test validity of the proposed models. (author)

Performance of a solar dryer using hot air from roof-integrated solar collectors for drying herbs and spices

Energy Technology Data Exchange (ETDEWEB)

Janjai, S.; Tung, P. [Silpakorn University, Pathom (Thailand). Dept. of Physics

2005-11-01

A solar dryer for drying herbs and spices using hot air from roof-integrated solar collectors was developed. The dryer is a bin type with a rectangular perforated floor. The bin has a dimension of 1.0 m x 2.0 m x 0.7 m. Hot air is supplied to the dryer from fiberglass-covered solar collectors, which also function as the roof of a farmhouse. The total area of the solar collectors is 72 m{sup 2}. To investigate its performance, the dryer was used to dry four batches of rosella flowers and three batches of lemon-grasses during the year 2002-2003. The dryer can be used to dry 200 kg of rosella flowers and lemon-grasses within 4 and 3 days, respectively. The products being dried in the dryer were completely protected from rains and insects and the dried products are of high quality. The solar air heater has an average daily efficiency of 35% and it performs well both as a solar collector and a roof of a farmhouse. (author)

Study on effectiveness of continuous solar dryer integrated with desiccant thermal storage for drying cocoa beans

Directory of Open Access Journals (Sweden)

Sari Farah Dina

2015-03-01

Full Text Available The main objective is to assess effectiveness of continuous solar dryer integrated with desiccant thermal storage for drying cocoa beans. Two type of desiccants were tested, molecular sieve 13× (Na86 [(AlO286·(SiO2106]·264H2O as an adsorbent type and CaCl2 as an absorbent type. The results revealed that during sunshine hours, the maximum temperature within the drying chamber varied from 40 °C to 54 °C. In average, it was 9–12 °C higher than ambient temperature. These temperatures are very suitable for drying cocoa beans. During off-sunshine hours, humidity of air inside the drying chamber was lower than ambient because of the desiccant thermal storage. Drying times for intermittent directs sun drying, solar dryer integrated with adsorbent, and solar dryer integrated with absorbent were 55 h, 41 h, and 30 h, respectively. Specific energy consumptions for direct sun drying, solar dryer integrated with adsorbent, and solar dryer integrated with absorber were 60.4 MJ/kg moist, 18.94 MJ/kg moist, and 13.29 MJ/kg moist, respectively. The main conclusion can be drawn here is that a solar dryer integrated with desiccant thermal storage makes drying using solar energy more effective in term of drying time and specific energy consumption.

Quantitative real-time monitoring of dryer effluent using fiber optic near-infrared spectroscopy.

Science.gov (United States)

Harris, S C; Walker, D S

2000-09-01

This paper describes a method for real-time quantitation of the solvents evaporating from a dryer. The vapor stream in the vacuum line of a dryer was monitored in real time using a fiber optic-coupled acousto-optic tunable filter near-infrared (AOTF-NIR) spectrometer. A balance was placed in the dryer, and mass readings were recorded for every scan of the AOTF-NIR. A partial least-squares (PLS) calibration was subsequently built based on change in mass over change in time for solvents typically used in a chemical manufacturing plant. Controlling software for the AOTF-NIR was developed. The software collects spectra, builds the PLS calibration model, and continuously fits subsequently collected spectra to the calibration, allowing the operator to follow the mass loss of solvent from the dryer. The results indicate that solvent loss can be monitored and quantitated in real time using NIR for the optimization of drying times. These time-based mass loss values have also been used to calculate "dynamic" vapor density values for the solvents. The values calculated are in agreement with values determined from the ideal gas law and could prove valuable as tools to measure temperature or pressure indirectly.

THE EFFECT OF THE THICKNESS OF A PACKED BED ON THE DYNAMIC AND THERMAL BEHAVIOR OF A SOLAR DRYER

Directory of Open Access Journals (Sweden)

S KHALDI

2015-06-01

Full Text Available Drying food in the sun is a safe, easy and economical way to preserve food, especially fruits. Cabinet dryers are the most popular equipment for fruit drying. Because of intermittent nature of solar energy, storage is required for uninterrupted supply in order to match the needs. The main objective of this study is to assess effectiveness of continuous solar dryer integrated with packed bed as thermal storage with natural airflow for drying figs (Ficuscarica. The cabinet dryer were envisaged theoretically (computational fluid dynamics (CFD. The distribution of the velocity and temperature of air within the solar dryer were presented during one day of August and under the climate conditions of Tlemcen (Algeria.  The effects of presence of a packed bed on the distribution of velocity and temperature of airflow and on the temperature of figs were analyzed. The results show that the solar dryer design, incorporating a packed bed enhances the capabilities and performance of the solar dryer, through increasing time of drying.

Learning sustainability by developing a solar dryer for microalgae retrieval

Directory of Open Access Journals (Sweden)

Benedita Malheiro

2016-01-01

Full Text Available Excessive fossil fuel consumption is driving the search for alternative energy production solutions and, in particular, for sustainable sources of energy such as microalgae, from which biodiesel, among other useful compounds, can be obtained. After producing the microalgae, they must be harvested and dried. Existing drying solutions consume too much energy and are, therefore, expensive and unsustainable. The goal of this EPS@ISEP Spring 2013 project was to develop a solar microalgae dryer for the microalgae laboratory of ISEP. A multinational team of five students from distinct fields of study was responsible for designing and building the solar microalgae dryer prototype. The prototype includes a control system to ensure that the microalgae are not destroyed during the drying process. The solar microalgae dryer works as a distiller, extracting the excess water from the microalgae suspension. This paper details the design steps, the building technologies, the ethical and sustainable concerns and compares the prototype with existing solutions. The proposed sustainable microalgae drying process is competitive as far as energy usage is concerned. Finally, the project contributed to increase the team’s sustainable development awareness, active learning and motivation.

Field measurements of temperature profile for floatovoltaic dryer in the tropics

Science.gov (United States)

Osman, F. A.; Ya'acob, M. E.; Iskandar, A. Noor

2017-09-01

Most of the equator region in a tropical climate zone experiences hot and humid weather but sometimes heavy rain and thunderstorms which occur stochastically in monsoon season. Sunlight which is the energy source can be harvested approximately 8 hours (on average basis) daily throughout the year which leads to the promotion of Solar PV technologies. This works projects the field performance for a new Floatovoltaic Dryer prototype with flexible PV roofing structures covering the top of the dryer system. The field measurements are collected on the lake of Engineering Faculty, UPM supported with 4-parameter weather station. Temperature profile with RH measurements inside the Floatovoltaic Dryer compartments as compared to direct-sun drying mechanism are the main contributions of this work and it projects more than 12 W of convection heat energy could be harvested by using the clean system. The field measurements imply various points of thermocouple and humidity sensor throughout the experiment. Temperature and humidity will be the main elements recorded to analyze the differences under monocrystalline PV panel as compared to natural drying.

DEVELOPMENT OF VACUUM SUBLIMATION DRYERS USING THERMOELECTRIC MODULES

Directory of Open Access Journals (Sweden)

R. A. Barykin

2014-01-01

Full Text Available Summary. The main directions of use of freeze-dryed products and ingredients are revealed. The analysis of sales markets of freeze-dryed products is provided. It is shown that introduction of innovative production technologies will allow to develop dynamically not only to the large companies, but also small firms that will create prerequisites for growth of the Russian market of freeze-dryed products. Tendencies of development of the freeze-drying equipment are analysed. Relevance of development of energy saving freeze-dryers is proved The integrated approach to creation of competitive domestic technologies and the equipment for sublimation dehydration of thermolabile products consists in use of the effective combined remedies of a power supply, a process intensification, reduction of specific energy consumption and, as a result, decrease in product cost at achievement of high quality indicators. Advantages of thermoelectric modules as alternative direction to existing vapor-compression and absorbing refrigerating appliances are given. Researches of process of freeze-drying dehydration with use of thermoelectric modules are conducted. It is scientifically confirmed, that the thermoelectric module working at Peltier effect, promotes increase in refrigerating capacity due to use of the principle of the thermal pump. Options of use of thermoelectric modules in designs of dryers are offered. Optimum operating modes and number of modules in section are defined. Ways of increase of power efficiency of freeze-dryers with use of thermoelectric modules are specified. The received results will allow to make engineering calculations and design of progressive freeze-drying installations with various ways of a power supply.

Development and performance evaluation of a locally fabricated portable solar tunnel dryer for drying of fruits, vegetables and medicinal plants

International Nuclear Information System (INIS)

Munir, A.; Sultan, U.; Iqbal, M.

2013-01-01

The research was conducted to fabricate and develop a portable solar tunnel dryer (STD) for the drying of fruits, vegetables and medicinal plants. The system was designed as a portable system for decentralized applications at various sites to satisfy the drying requirements of small farmers and co-operatives. The cross sectional area of the solar tunnel dryer was trapezoidal in shape having 0.254 m/sup 2/ face area, with length and width of three meters and one meter respectively. It comprises a collector section (1.35 m) long and a drying section (1.65 m long) and two PV powered DC fans to provide the required air flow rate over the perishable agricultural products to be dried. Transparent polythene cover was used to close the dryer on top side to maintain the steady state air flow within the dryer. It has been observed that the drying air temperature was easily raised by some 8-14 degree C above the ambient temperature at air velocity ranges 0-1 m s/sup -1/. The efficiency of the solar tunnel dryer was found to be 40-45%. Psychrometric analysis was also carried out within the dryer and the process curves were drawn. The process curves were found similar to a conventional dryer showing that this dryer can be successfully utilized for the drying of agricultural products using solar energy. (author)

The effect of dryer load on freeze drying process design.

Science.gov (United States)

Patel, Sajal M; Jameel, Feroz; Pikal, Michael J

2010-10-01

Freeze-drying using a partial load is a common occurrence during the early manufacturing stages when insufficient amounts of active pharmaceutical ingredient (API) are available. In such cases, the immediate production needs are met by performing lyophilization with less than a full freeze dryer load. However, it is not obvious at what fractional load significant deviations from full load behavior begin. The objective of this research was to systematically study the effects of variation in product load on freeze drying behavior in laboratory, pilot and clinical scale freeze-dryers. Experiments were conducted with 5% mannitol (high heat and mass flux) and 5% sucrose (low heat and mass flux) at different product loads (100%, 50%, 10%, and 2%). Product temperature was measured in edge as well as center vials with thermocouples. Specific surface area (SSA) was measured by BET gas adsorption analysis and residual moisture was measured by Karl Fischer. In the lab scale freeze-dryer, the molar flux of inert gas was determined by direct flow measurement using a flowmeter and the molar flux of water vapor was determined by manometric temperature measurement (MTM) and tunable diode laser absorption spectroscopy (TDLAS) techniques. Comparative pressure measurement (capacitance manometer vs. Pirani) was used to determine primary drying time. For both 5% mannitol and 5% sucrose, primary drying time decreases and product temperature increases as the load on the shelves decreases. No systematic variation was observed in residual moisture and vapor composition as load decreased. Further, SSA data suggests that there are no significant freezing differences under different load conditions. Independent of dryer scale, among all the effects, variation in radiation heat transfer from the chamber walls to the product seems to be the dominant effect resulting in shorter primary drying time as the load on the shelf decreases (i.e., the fraction of edge vials increases).

Farm level evaluation of biomass energy operated seed dryer at selected sites of Bangladesh

International Nuclear Information System (INIS)

Rahman, S.M.M.; Bhuiyan, M.G.K.; Rahman, M.A.; Baqui, M.A.; Bala, B.K.

2006-01-01

Drying is one of the major problem in post harvest and processing of farm produce specially paddy seed in Bangladesh resulting tremendous shortage of quality seed. Evaluation through demonstrations was undertaken for the resource poor farmers at the selected sites to have practical experience of the IRRI-BRRI seed dryer. Viability of the dried paddy was more than 90% after six months of storage. The farmers were satisfied on the performance of the dryer. 68-100% farmers were motivated to hire the dyer during Boro and Aus seasons. Thus, the farm level evaluation and adoption of seed dryer will give a better alternative, aware and motivate the farmers on producing quality seed through proper drying and will contribute increased production

Feasibility analysis of heat pump dryer to dry hawthorn cake

International Nuclear Information System (INIS)

Wang, D.C.; Zhang, G.; Han, Y.P.; Zhang, J.P.; Tian, X.L.

2011-01-01

Highlights: → A heat pump dryer (HPD) is effectively proposed to dry hawthorn cake-likely materials. → Low drying temperature and high COP of heat pump are obtained in drying beginning. → HPD is more effective, economic than a traditional hot air dryer. → Feasibility of the HPD is also validated by the operation economy estimation. - Abstract: A heat pump dryer (HPD) would be an economic, environmentally friendly, hygienic drying machine used to dry some food, such as hawthorn cakes. Based on the production process of the hawthorn cake, a HPD is proposed and its basic principle is introduced. The experimental drying curves of the hawthorn cake using the heat pump drying method and the traditional hot air drying method are compared and analyzed. The drying process of hawthorn cakes is similar to that of the other drying materials. The higher drying temperature causes a faster drying process. But in the initial stage of the heat pump drying process, the water content of the hawthorn cake is not sensitive to the drying temperature, so a lower drying air temperature can be available in order to get a higher coefficient of performance (COP) of the heat pump (HP). The experimental results and the economic analysis indicate that the HPD is feasibly used to dry hawthorn cakes.

Feasibility analysis of heat pump dryer to dry hawthorn cake

Energy Technology Data Exchange (ETDEWEB)

Wang, D.C., E-mail: wdechang@163.com [College of Electromechanical Engineering, Qingdao University, Qingdao 266071 (China); Zhang, G.; Han, Y.P.; Zhang, J.P.; Tian, X.L. [College of Electromechanical Engineering, Qingdao University, Qingdao 266071 (China)

2011-08-15

Highlights: {yields} A heat pump dryer (HPD) is effectively proposed to dry hawthorn cake-likely materials. {yields} Low drying temperature and high COP of heat pump are obtained in drying beginning. {yields} HPD is more effective, economic than a traditional hot air dryer. {yields} Feasibility of the HPD is also validated by the operation economy estimation. - Abstract: A heat pump dryer (HPD) would be an economic, environmentally friendly, hygienic drying machine used to dry some food, such as hawthorn cakes. Based on the production process of the hawthorn cake, a HPD is proposed and its basic principle is introduced. The experimental drying curves of the hawthorn cake using the heat pump drying method and the traditional hot air drying method are compared and analyzed. The drying process of hawthorn cakes is similar to that of the other drying materials. The higher drying temperature causes a faster drying process. But in the initial stage of the heat pump drying process, the water content of the hawthorn cake is not sensitive to the drying temperature, so a lower drying air temperature can be available in order to get a higher coefficient of performance (COP) of the heat pump (HP). The experimental results and the economic analysis indicate that the HPD is feasibly used to dry hawthorn cakes.

Preparation of polyaniline/sodium alanate hybrid using a spray-drying process

Energy Technology Data Exchange (ETDEWEB)

Moreira, B. R., E-mail: bru-rms@yahoo.com.br, E-mail: fabiopassador@gmail.com, E-mail: pessan@ufscar.br; Passador, F. R., E-mail: bru-rms@yahoo.com.br, E-mail: fabiopassador@gmail.com, E-mail: pessan@ufscar.br; Pessan, L. A., E-mail: bru-rms@yahoo.com.br, E-mail: fabiopassador@gmail.com, E-mail: pessan@ufscar.br [Dep. de Engenharia de Materiais, Federal University of São Carlos (Brazil)

2014-05-15

Nowadays, hydrogen is highly interesting as an energy source, in particular in the automotive field. In fact, hydrogen is attractive as a fuel because it prevents air pollution and greenhouse emissions. One of the main problems with the utilization of hydrogen as a fuel is its on-board storage. The purpouse of this work was to develop a new hybrid material consisting of a polyaniline matrix with sodium alanate (NaAlH{sub 4}) using a spray-drying process. The polyaniline used for this experiment was synthesized by following a well-established method for the synthesis of the emeraldine base form of polyaniline using dodecylbenzenesulfonic acid as dopant. Micro particles of polyaniline/sodium alanate hybrids with 30 and 50 wt% of sodium alanate were prepared by using a spray-drying technique. Dilute solutions of polyaniline/sodium alanate were first prepared, 10g of the solid materials were mixed with 350 ml of toluene under stirring at room temperature for 24h and the solutions were dried using spray-dryer (Büchi, Switzerland) with 115°C of an inlet temperature. The hybrids were analyzed by differential scanning calorimetry, FT-IR and scanning electron microscopy (SEM). The addition of sodium alanate decreased the glass transition temperature of the hybrids when compared to neat polyaniline. FT-IR spectrum analysis was performed to identify the bonding environment of the synthesized material and was observed that simply physically mixture occurred between polyaniline and sodium alanate. The SEM images of the hybrids showed the formation of microspheres with sodium alanate dispersed in the polymer matrix.

Synthesis of nickel oxide nanospheres by a facile spray drying method and their application as anode materials for lithium ion batteries

Energy Technology Data Exchange (ETDEWEB)

Xiao, Anguo, E-mail: hixiaoanguo@126.com; Zhou, Shibiao; Zuo, Chenggang; Zhuan, Yongbing; Ding, Xiang

2015-10-15

Graphical abstract: NiO nanospheres prepared by a facile spray drying method show high lithium ion storage performance as anode of lithium ion battery. - Highlights: • NiO nanospheres are prepared by a spray drying method. • NiO nanospheres are composed of interconnected nanoparticles. • NiO nanospheres show good lithium ion storage properties. - Abstract: Fabrication of advanced anode materials is indispensable for construction of high-performance lithium ion batteries. In this work, nickel oxide (NiO) nanospheres are fabricated by a facial one-step spray drying method. The as-prepared NiO nanospheres show diameters ranging from 100 to 600 nm and are composed of nanoparticles of 30–50 nm. As an anode for lithium ion batteries, the electrochemical properties of the NiO nanospheres are investigated by cyclic voltammetry (CV) and galvanostatic charge/discharge tests. The specific reversible capacity of NiO nanospheres is 656 mA h g{sup −1} at 0.1 C, and 476 mA h g{sup −1} at 1 C. The improvement of electrochemical properties is attributed to nanosphere structure with large surface area and short ion/electron transfer path.

Synthesis of nickel oxide nanospheres by a facile spray drying method and their application as anode materials for lithium ion batteries

International Nuclear Information System (INIS)

Xiao, Anguo; Zhou, Shibiao; Zuo, Chenggang; Zhuan, Yongbing; Ding, Xiang

2015-01-01

Graphical abstract: NiO nanospheres prepared by a facile spray drying method show high lithium ion storage performance as anode of lithium ion battery. - Highlights: • NiO nanospheres are prepared by a spray drying method. • NiO nanospheres are composed of interconnected nanoparticles. • NiO nanospheres show good lithium ion storage properties. - Abstract: Fabrication of advanced anode materials is indispensable for construction of high-performance lithium ion batteries. In this work, nickel oxide (NiO) nanospheres are fabricated by a facial one-step spray drying method. The as-prepared NiO nanospheres show diameters ranging from 100 to 600 nm and are composed of nanoparticles of 30–50 nm. As an anode for lithium ion batteries, the electrochemical properties of the NiO nanospheres are investigated by cyclic voltammetry (CV) and galvanostatic charge/discharge tests. The specific reversible capacity of NiO nanospheres is 656 mA h g −1 at 0.1 C, and 476 mA h g −1 at 1 C. The improvement of electrochemical properties is attributed to nanosphere structure with large surface area and short ion/electron transfer path

Water spray interaction with air-steam mixtures under containment spray conditions: comparison of heat and mass transfer modelling with the TOSQAN spray tests

International Nuclear Information System (INIS)

Malet, J.; Lemaitre, P.; Porcheron, E.; Vendel, J.

2005-01-01

using experimental results obtained in the TOSQAN facility (7 m3 volume, 4 m high, 1.5 m i.d.): presentation of this facility, its instrumentation, the spray test scenario and the experimental results are presented in a companion paper. Experimental and theoretical results are presented in two steps corresponding to the two components of this two-phase flow: one concerning the steam-air mixture, and the other concerning the water spray. Concerning the gas phase, it is shown that the vessel depressurization (and the decrease of the connected variables, such as gas temperature and humidity) during the spray injection is lower than the theoretical results. Analysis of the experimental and theoretical results is performed in order to explain this difference: the effect of the convective heat transfer between the gas and the droplets, phenomenon not taken into account in the gas modelling, is to reduce the pressure loss in the experiment. Concerning the droplet phase, droplet temperature vertical profiles downward the nozzle are presented. It is shown that the theoretical and experimental profiles are qualitatively the same, indicating a good behaviour of the heat and mass transfer modelling for the droplets. However, in order to have a quantitative agreement, droplet size has to be well determined. Sensitivity of the theoretical results to this parameter is presented and shows the importance of droplet size determination in the heat and mass transfer characterization. (authors)

Design, manufacture and modeling of a mixed mode dryer for pistachio in Kerman

Energy Technology Data Exchange (ETDEWEB)

Ameri, Mehran; Zangiabadi, Bijan; Mahmoudabadi, Mehdi [Department of Mechanical Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of)

2006-01-15

Production of high quality nuts that have toxics less than 2-2.5 ppm requires a great attention during growing and post harvest processing. Gravitational or Wagon driver using fossil fuel has been traditionally performed to dry pistachio nuts. However, using of fossil fuel is subject to the noxious effects on nuts such as burning, discoloured and various toxic fumes as well as the biological pollution. In Kerman province in south of Iran, where 60% of pistachio nuts export to all over the world, due to long period of sunshine during harvesting season, solar drying are know to be an excellence alternative to the fossil fuel. A specimen mixed-mode solar-dryer is manufactured to study the feasibility of test and to investigate optimization of the drying process in several conditions. Furthermore this designed dryer for pistachio nuts can be simply used for drying of the various agriculture products like fruits and vegetables. With this proposed multi application solar dryer, one can easily reach to acceptable moisture (7%) in a short period of time. For this system a mathematical model of dryer is also suggested here. the proposed solar dryer includes three main parts as collector, chamber and photocell. Chamber has a glassy cover that permits nut expose beam radiation directly. Collector has ability to circulate air by buoyancy forces or convey air by suction fans due to different operation conditions. Photocells prepare electromotive force for fans.National capacity of the dryer is 50Kg. The maximum temperature inside collector at the end of harvest season is 60 degree centigrade during 8-16 local time. In the mathematical modeling after fitting the drawing curves with the remaining moisture amount in the nuts and temperature per drying time, it was found that the major drop in the moisture content of the nuts occurs during the first 9 hours and then decreases gradually. The final moisture amount of the nuts was about 6% in 42 hours. The accuracy of proposed method

Design, manufacture and modeling of a mixed mode dryer for pistachio in Kerman

International Nuclear Information System (INIS)

Ameri, Mehran; Zangiabadi, Bijan; Mahmoudabadi, Mehdi

2006-01-01

Production of high quality nuts that have toxics less than 2-2.5 ppm requires a great attention during growing and post harvest processing. Gravitational or Wagon driver using fossil fuel has been traditionally performed to dry pistachio nuts. However, using of fossil fuel is subject to the noxious effects on nuts such as burning, discoloured and various toxic fumes as well as the biological pollution. In Kerman province in south of Iran, where 60% of pistachio nuts export to all over the world, due to long period of sunshine during harvesting season, solar drying are know to be an excellence alternative to the fossil fuel. A specimen mixed-mode solar-dryer is manufactured to study the feasibility of test and to investigate optimization of the drying process in several conditions. Furthermore this designed dryer for pistachio nuts can be simply used for drying of the various agriculture products like fruits and vegetables. With this proposed multi application solar dryer, one can easily reach to acceptable moisture (7%) in a short period of time. For this system a mathematical model of dryer is also suggested here. the proposed solar dryer includes three main parts as collector, chamber and photocell. Chamber has a glassy cover that permits nut expose beam radiation directly. Collector has ability to circulate air by buoyancy forces or convey air by suction fans due to different operation conditions. Photocells prepare electromotive force for fans.National capacity of the dryer is 50Kg. The maximum temperature inside collector at the end of harvest season is 60 degree centigrade during 8-16 local time. In the mathematical modeling after fitting the drawing curves with the remaining moisture amount in the nuts and temperature per drying time, it was found that the major drop in the moisture content of the nuts occurs during the first 9 hours and then decreases gradually. The final moisture amount of the nuts was about 6% in 42 hours. The accuracy of proposed method

Spray drying of silica microparticles for sustained release application with a new sol-gel precursor.

Science.gov (United States)

Wang, Bifeng; Friess, Wolfgang

2017-10-30

A new precursor, tetrakis(2-methoxyethyl) orthosilicate (TMEOS) was used to fabricate microparticles for sustained release application, specifically for biopharmaceuticals, by spray drying. The advantages of TMEOS over the currently applied precursors are its water solubility and hydrolysis at moderate pH without the need of organic solvents or catalyzers. Thus a detrimental effect on biomolecular drug is avoided. By generating spray-dried silica particles encapsulating the high molecular weight model compound FITC-dextran 150 via the nano spray dryer Büchi-90, we demonstrated how formulation parameters affect and enable control of drug release properties. The implemented strategies to regulate release included incorporating different quantities of dextrans with varying molecular weight as well as adjusting the pH of the precursor solution to modify the internal microstructures. The addition of dextran significantly altered the released amount, while the release became faster with increasing dextran molecular weight. A sustained release over 35days could be achieved with addition of 60 kD dextran. The rate of FITC-Dextran 150 release from the dextran 60 containing particles decreased with higher precursor solution pH. In conclusion, the new precursor TMEOS presents a promising alternative sol-gel technology based carrier material for sustained release application of high molecular weight biopharmaceutical drugs. Copyright © 2017 Elsevier B.V. All rights reserved.

A study of the drying effect on lemon slices using a closed-type solar dryer

Energy Technology Data Exchange (ETDEWEB)

Ho-Hsien Chen; Hernandez, C.E.; Tzou-Chi Huang [National Pingtung University of Science and Technology (China). Dept. of Food Science

2005-01-01

An experimental closed-type dryer associated with a photovoltaic system (PV) was developed. The transparent drying cabinet was designed with high transmittance glass to decrease the reflection of direct sunlight and to offer extra direct solar heating on the raw material during drying. Parallel wiring with a local electrical grid was necessary for switching purposes if there is insufficient battery backup during peak operation. Lemon slices were dried using the closed-type solar dryer and results were compared with hot air drying at 60{sup o}C. The results indicate that the dried lemon slices using a closed-type solar dryer has better general levels of quality in terms of sensory parameters. (author)

Thermodynamic consequences of sodium spray fires in closed containments. Pt. 1

International Nuclear Information System (INIS)

Cherdron, W.

1985-06-01

With respect to core disruptive accidents in LMFBR's liquid sodium might be sprayed with high pressure through the head of the tank into oxygen-containing atmosphere. A series of large spray fire experiments has been performed under accident conditions in the FAUNA facility of LAF I in the KfK. The experimental results showed that the overpressure did not exceed 1.8 bar at the experiment, spraying 60 kg Na in 1.5 seconds. (orig.) [de

Regimes of spray formation in gas-centered swirl coaxial atomizers

Energy Technology Data Exchange (ETDEWEB)

Sivakumar, D.; Kulkarni, V. [Indian Institute of Science, Department of Aerospace Engineering, Bangalore (India)

2011-09-15

Spray formation in ambient atmosphere from gas-centered swirl coaxial atomizers is described by carrying out experiments in a spray test facility. The atomizer discharges a circular air jet and an axisymmetric swirling water sheet from its coaxially arranged inner and outer orifices. A high-speed digital imaging system along with a backlight illumination arrangement is employed to record the details of liquid sheet breakup and spray development. Spray regimes exhibiting different sheet breakup mechanisms are identified and their characteristic features presented. The identified spray regimes are wave-assisted sheet breakup, perforated sheet breakup, segmented sheet breakup, and pulsation spray regime. In the regime of wave-assisted sheet breakup, the sheet breakup shows features similar to the breakup of two-dimensional planar air-blasted liquid sheets. At high air-to-liquid momentum ratios, the interaction process between the axisymmetric swirling liquid sheet and the circular air jet develops spray processes which are more specific to the atomizer studied here. The spray exhibits a periodic ejection of liquid masses whose features are dominantly controlled by the central air jet. (orig.)

Performance Evaluation of a Pebble Bed Solar Crop Dryer ...

African Journals Online (AJOL)

Nigerian Journal of Technology ... The solar crop dryer consists of an imbedded pebble bed solar heat storage unit/solar collector ... The crop-drying chamber is made of drying trays of wire gauze while the roof is made of transparent glazing.

Design and Fabrication of a Direct Natural Convection Solar Dryer for Tapioca

Directory of Open Access Journals (Sweden)

Diemuodeke E. OGHENERUONA

2011-06-01

Full Text Available Based on preliminary investigations under controlled conditions of drying experiments, a direct natural convection solar dryer was designed and fabricated to dry tapioca in the rural area. This paper describes the design considerations followed and presents the results of MS excel computed results of the design parameters. A minimum of 7.56 m2 solar collector area is required to dry a batch of 100 kg tapioca in 20 hours (two days drying period. The initial and final moisture content considered were 79 % and 10 % wet basis, respectively. The average ambient conditions are 32ºC air temperatures and 74 % relative humidity with daily global solar radiation incident on horizontal surface of 13 MJ/m2/day. The weather conditions considered are of Warri (lat. 5°30’, long. 5°41’, Nigeria. A prototype of the dryer so designed was fabricated with minimum collector area of 1.08 m2. This prototype dryer will be used in experimental drying tests under various loading conditions.

Technical and environmental analysis of biofuel dryers; Teknisk och miljoemaessig analys av biobraensletorkar

Energy Technology Data Exchange (ETDEWEB)

Muenter, M; Hagman, U; Harnevie, H; Johansen, H; Kristensson, I; Westermark, M; Viberg, T [Vattenfall Energimarknad, Stockholm (Sweden)

1999-03-01

A study regarding technology and environmental impact of the drying process of biofuels has been conducted. In the study two different types of dryers are analyzed. The result from the study shows that emissions of primarily hydrocarbons is high from the direct technic. The emission can be decreased considerably by improving the burner of the dryer. For the indirect technic the evaporated water give rise to problems in the sewage treatment plant. Studies show that biological treatment will result in an acceptable condensate.

Secagem de extratos de erva-mate em secador por atomização Drying of maté extract in spray dryer

Directory of Open Access Journals (Sweden)

Alice Teresa Valduga

2003-08-01

Full Text Available Efetuou-se a extração de solúveis de erva-mate, progênie Cambona 4, utilizando extrator com percolação de solvente (água. O extrato obtido apresentou uma concentração de sólidos de aproximadamente 3%. Ao extrato foi adicionada goma arábica nas concentrações de 0; 0,2; 0,4; 0,6; 0,8; 1,0; 1,5 e 2,0%, em relação aos sólidos contidos no mesmo. As misturas foram efetuadas com o objetivo de estudar a influência da goma arábica na secagem e no sabor das bebidas. Os extratos foram processados em secador por atomização nas condições operacionais médias: temperatura e vazão do ar: 190ºC e 32,1m³/h; alimentação de extrato 340mL/h. Os conteúdos de umidade do pó obtido variaram de 1,8 a 6,6%(bu. Efetuou-se análise sensorial de três formulações com concentrações: 0; 0,2 e 1,0%. Aos resultados experimentais aplicou-se tratamento estatístico e verificou-se maior preferência pela formulação contendo 0,2% de erva-mate, o que mostrou a influência do agente encapsulante na retenção de aromas.It was effected extraction of soluble of mate, lineage Cambona 4, using extracting, with percolating of solvent (water. The gotten extract presented a 3% solid concentration. The extract was used for formularization of mixtures with arabica gum in the concentrations of 0; 0.2; 0.4; 0.6; 0.8; 1.0; 1.5 and 2.0%, in relation to solids contained in the extract. The formularizations had been effected with the objective to study the volatile and aromatics substance clamping. The extracts had been processed in spray dryer in the average operational conditions: temperature and tax of air: 190ºC and 32.1m³/h; extract feed of 340mL/h. The contents of humidity of the gotten dust had varied of 1.8 to 6.6%(db. Sensorial analysis of three formularizations with concentrations was carried out: 0; 0.2 and 1.0%. A statistical analysis were carried out to experimental results and was verified bigger preference for the formularization contends 0,2% of

Mushroom dehydration in a hybrid-solar dryer

International Nuclear Information System (INIS)

Reyes, Alejandro; Mahn, Andrea; Cubillos, Francisco; Huenulaf, Pedro

2013-01-01

Highlights: ► Mushrooms (Paris variety) were dehydrated in a hybrid solar dryer. ► Effective diffusivity was estimated by the Constant Diffusivity Model. ► Drying kinetics were adjusted by a semi-theoretical and the empirical Page model. ► Temperature, thickness and air recycle significantly affected critical moisture. ► The input of solar energy resulted in 3.5–12.5% electrical energy saving. - Abstract: Mushrooms (Paris variety) were dehydrated in a hybrid solar dryer (HSD) provided with a 3 m 2 solar panel and electric resistances. Mushrooms were cut in 8 mm or 4 mm thickness slices. At the outlet of the tray dryer 80–90% air was recycled and the air temperature was adjusted to the pre-defined levels (50 or 60 °C). At the outlet of the solar panel the air temperature raised between 2 and 20 °C above the ambient temperature, depending mainly of solar radiation level. Temperature, slices thickness and air recycle level had statistically significant effects on critical moisture content (X c ), as well as on the time necessary to reach a moisture content of 0.1 (wb). The color parameters of dehydrated mushroom indicate a notorious darkening, in all runs. Rehydration assays at 35 °C showed that in less than 30 min rehydrated mushrooms reached a moisture content of 0.8 (wb). Effective diffusivity (D eff ) was estimated by the Simplified Constant Diffusivity Model (SCDM), and it ranged between 6E−10 and 40E−10 m 2 /s, with R 2 higher than 0.98, agreeing with literature. The adjustment of experimental drying kinetics with the empirical Page’s model resulted in R 2 higher than 0.997. Finally, the input of solar energy resulted in 3.5–12.5% energy saving. These values could even be improved by increasing the agro-product load in the HSD

Improving Dryer and Press Efficiencies Through Combustion of Hydrocarbon Emissions

Energy Technology Data Exchange (ETDEWEB)

Sujit Banerjee

2005-10-31

Emission control devices on dryers and presses have been legislated into the industry, and are now an integral part of the drying system. These devices consume large quantities of natural gas and electricity and down-sizing or eliminating them will provide major energy savings. The principal strategy taken here focuses on developing process changes that should minimize (and in some cases eliminate) the need for controls. A second approach is to develop lower-cost control options. It has been shown in laboratory and full-scale work that Hazardous Air Pollutants (HAPs) emerge mainly at the end of the press cycle for particleboard, and, by extension, to other prod-ucts. Hence, only the air associated with this point of the cycle need be captured and treated. A model for estimating terpene emissions in the various zones of veneer dryers has been developed. This should allow the emissions to be concentrated in some zones and minimized in others, so that some of the air could be directly released without controls. Low-cost catalysts have been developed for controlling HAPs from dryers and presses. Catalysts conventionally used for regenerative catalytic oxidizers can be used at much lower temperatures for treating press emissions. Fluidized wood ash is an especially inexpensive mate-rial for efficiently reducing formaldehyde in dryer emissions. A heat transfer model for estimating pinene emissions from hot-pressing strand for the manufacture of flakeboard has been constructed from first principles and validated. The model shows that most of the emissions originate from the 1-mm layer of wood adjoining the platen surface. Hence, a simple control option is to surface a softwood mat with a layer of hardwood prior to pressing. Fines release a disproportionate large quantity of HAPs, and it has been shown both theo-retically and in full-scale work that particles smaller than 400 µm are principally responsible. Georgia-Pacific is considering green

Design, construction and test run of a two-tonne capacity solar rice dryer with rice-husk-fired auxiliary heater

International Nuclear Information System (INIS)

Iloeje, O.C.; Ekechukwu, O.V.; Ezeike, G.O.I.

1993-09-01

The design and construction details of a two-tonne per batch capacity natural-circulation solar rice dryer and the highlights of the design of its rice-husk-fired auxiliary heating system which is still under construction are presented. The dryer measures approximately 17.7m long by 9.8m wide by 6m high. Preliminary results of a test run on the solar dryer section only is reported. (author). 5 refs, 3 figs

Development of a multi-purpose dryer | Kadurumba | Nigeria ...

African Journals Online (AJOL)

The novel design uses heat sources from electric burners and it is located beneath the product spreading chamber. This prevented the problem of discoloration due to direct heat from the burners. A thermostat was used for its temperature control and light indicators were introduced to monitor the operation of the dryer with a ...

Methacrylate micro/nano particles prepared by spray drying: a preliminary in vitro/in vivo study.

Science.gov (United States)

Muñoz Ortega, Begoña; Sallam, Marwa Ahmed; Marín Boscá, M Teresa

2016-09-01

Delivery systems controlling drug release only in the colon holds great promises since they improve utilization of drug and decrease the dosing times comparison with conventional forms. The aim of the present study was to prepare polymeric microparticles on the basis of Ciprofloxacin via oral route for the treatment of inflammatory bowel disease. Ciprofloxacin was selected because of its extensive coverage for intestinal flora, relatively favorable side-effect profile and preliminary data suggesting its efficacy in the treatment of active Crohn's Disease. Microparticles were prepared using different acrylic compounds, namely Eudragit® RL (PO) and RS (PO) and a mixture of both. Spray-drying was used as a preparation method of Ciprofloxacin/Eudragit® microparticles using a Mini Spray Dryer B-290 (Büchi, Postfach, Switzerland). In vitro dissolution studies were performed to choose the best formulation and selected microparticles were characterized by size and morphology by environmental scanning electron microscopy. Yield and encapsulation efficiency were calculated and in vivo/ex vivo experiments were investigated both of which suggest that selected microparticles can be used for colon targeting of drugs increasing residence time of the drug in the affected area.

Corn Drying with Zeolite in The Fluidized Bed Dryer under Medium Temperature

Directory of Open Access Journals (Sweden)

Mohamad Djaeni

2013-08-01

Full Text Available Drying is an important step to find high quality of corn. Based on Standard of National Industry, populer as SNI, number 01-3920-1995, the corn was well stored at moisture content 14% or below (wet basis. However, conventional corn drying dealed with in-efficient energy process and corn quality degradation. This research evaluated the performance of corn drying assisted by zeolite as moisture adsorbent. In this process, the zeolite and corn were placed in the dryer fluidized by warm air as drying medium under 40 - 50oC. The air evaporated water product from corn, and at same time the zeolite adsorbed moisture in air. So, the relative humidity of air in dryer can be kept low in which enhanced the driving force for drying. Beside that, the moisture adsoprtion by zeolite was exothermic process that can supply the energy for drying or keep the dryer temperature. Thus, the drying rate can be faster. This work foccussed to observe the effect of drying temperature, air velocity, and corn to zeolite ratio on drying time as well as corn quality. As indicators, the drying rate was estimated and the proxymates content such as protein, fat, and carbohydrate content were analyzed. The results showed that compared with conventional fluidised bed dryer, corn drying with zeolite, can speed up drying time as well as improving the constant of drying rate. In addition, the corn proximate nutrition content can be well retained. At operating temperature 40oC, air velocity 9 m.s-1, and zeolite to corn ratio 1:2, the drying time can be 60 minutes shorter compared to that without zeolite.

A large-scale solar greenhouse dryer using polycarbonate cover: Modeling and testing in a tropical environment of Lao People's Democratic Republic

Energy Technology Data Exchange (ETDEWEB)

Janjai, Serm; Intawee, Poolsak; Kaewkiew, Jinda; Sritus, Chanoke [Solar Energy Research Laboratory, Department of Physics, Faculty of Science, Silpakorn University, Nakhon Pathom 73000 (Thailand); Khamvongsa, Vathsana [Department of Physics, Faculty of Natural Science, National University of Laos, P O Box 7322, Vientiane (Lao People' s Democratic Republic)

2011-03-15

A large-scale solar greenhouse dryer with a loading capacity of 1000 kg of fruits or vegetables has been developed and tested at field levels. The dryer has a parabolic shape and the dryer is covered with polycarbonate sheets. The base of the dryer is a black concrete floor with an area of 7.5 x 20.0 m{sup 2}. Nine DC fans powered by three 50-W solar cell modules are used to ventilate the dryer. The dryer was installed at Champasak (15.13 N, 105.79 E) in Lao People's Democratic Republic (Lao PDR). It is routinely used to dry chilli, banana and coffee. To assess the experimental performances of the dryer, air temperature, air relative humidity and product moisture contents were measured. One thousand kilograms of banana with the initial moisture content of 68% (wb) was dried within 5 days, compared to 7 days required for natural sun drying with the same weather conditions. Also three hundred kilograms of chilli with the initial moisture content of 75% (wb) was dried within 3 days while the natural sun drying needed 5 days. Two hundred kilograms of coffee with the initial moisture content of 52% (wb) was dried within 2 days as compared to 4 days required for natural sun drying. The chilli, coffee and banana dried in this dryer were completely protected from insects, animals and rain. Furthermore, good quality of dried products was obtained. The payback period of the dryer is estimated to be 2.5 years. A system of partial differential equations describing heat and moisture transfer during drying of chilli, coffee and banana in the greenhouse dryer was developed. These equations were solved by using the finite different method. The simulated results agree well with the experimental data. This model can be used to provide the design data for this type of dryer in other locations. (author)

A solar assisted heat-pump dryer and water heater

International Nuclear Information System (INIS)

Hawlader, M.N.A.; Chou, S.K.; Jahangeer, K.A.; Rahman, S.M.A.

2006-01-01

Growing concern about the depletion of conventional energy resources has provided impetus for considerable research and development in the area of alternative energy sources. A solar assisted heat pump dryer and water heater found to be one of the solutions while exploring for alternative energy sources. The heat pump system is used for drying and water heating applications with the major share of the energy derived from the sun and the ambient. The solar assisted heat pump dryer and water heater has been designed, fabricated and tested. The performance of the system has been investigated under the meteorological conditions of Singapore. The system consists of a variable speed reciprocating compressor, evaporator-collector, storage tank, air cooled condenser, auxiliary heater, blower, dryer, dehumidifier, and air collector. The drying medium used is air and the drying chamber is configured to carry out batch drying of good grains. A water tank connected in series with the air cooled condenser delivers hot water for domestic applications. The water tank also ensures complete condensation of the refrigerant vapour. A simulation program is developed using Fortran language to evaluate the performance of the system and the influence of different variables. The performance indices considered to evaluate the performance of the system are: Solar Fraction (SF), Coefficient of Performance (COP) and Specific Moisture Extraction Rate (SMER). A COP value of 7.5 for a compressor speed of 1800 rpm was observed. Maximum collector efficiencies of 0.86 and 0.81 have been found for evaporator-collector and air collector, respectively. A value of the SMER of 0.79 has been obtained for a load of 20 kg and a compressor speed of 1200 rpm

Comparison of Diesel Spray Combustion in Different High-temperature, High-pressure Facilities

DEFF Research Database (Denmark)

Pickett, Lyle M.; Genzale, Caroline L.; Bruneaux, Gilles

2010-01-01

Diesel spray experimentation at controlled high-temperature and high-pressure conditions is intended to provide a more fundamental understanding of diesel combustion than can be achieved in engine experiments. This level of understanding is needed to develop the high-fidelity multi-scale CFD models...... participants in the ECN. Thus, in addition to the presentation of a comparative study, this paper demonstrates steps that are needed for other interested groups to participate in ECN spray research. We expect that this collaborative effort will generate a high-quality dataset to be used for advanced...

Hydrogen permeation properties of plasma-sprayed tungsten

International Nuclear Information System (INIS)

Anderl, R.A.; Pawelko, R.J.; Hankins, M.R.; Longhurst, G.R.; Neiser, R.A.

1994-01-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D + 3 ion beam with fluxes of similar 6.5x10 19 D/m 2 s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity. ((orig.))

Hydrogen permeation properties of plasma-sprayed tungsten

Energy Technology Data Exchange (ETDEWEB)

Anderl, R.A. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Pawelko, R.J. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Hankins, M.R. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Longhurst, G.R. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Neiser, R.A. (Sandia National Laboratories, Albuquerque, NM 87185 (United States))

1994-09-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D[sup +][sub 3] ion beam with fluxes of similar 6.5x10[sup 19] D/m[sup 2] s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity. ((orig.))

Plasma sprayed coatings on crankshaft used steels

Science.gov (United States)

Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

2017-08-01

Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

Development of Simple Drying Model for Performance Prediction of Solar Dryer: Theoretical Analysis

DEFF Research Database (Denmark)

Singh, Shobhana; Kumar, Subodh

2012-01-01

An analytical moisture diffusion model which considers the influence of external resistance to mass transfer is developed to predict thermal performance of dryer system. The moisture diffusion coefficient, Deff that is necessary to evaluate the prediction model has been determined in terms...... of experimental drying parameters. A laboratory model of mixed-mode solar dryer system is tested with cylindrical potato samples of thickness 5 and 18 mm under simulated indoor conditions. The potato samples were dried at a constant absorbed thermal energy of 750 W/m2 and air mass flow rate of 0.011 kg...

Potential for HEPA filter damage from water spray systems in filter plenums

Energy Technology Data Exchange (ETDEWEB)

Bergman, W. [Lawrence Livermore National Lab., CA (United States); Fretthold, J.K. [Rocky Flats Safe Sites of Colorado, Golden, CO (United States); Slawski, J.W. [Department of Energy, Germantown, MD (United States)

1997-08-01

The water spray systems in high efficiency particulate air (HEPA) filter plenums that are used in nearly all Department of Energy (DOE) facilities for protection against fire was designed under the assumption that the HEPA filters would not be damaged by the water sprays. The most likely scenario for filter damage involves filter plugging by the water spray, followed by the fan blowing out the filter medium. A number of controlled laboratory tests that were previously conducted in the late 1980s are reviewed in this paper to provide a technical basis for the potential HEPA filter damage by the water spray system in HEPA filter plenums. In addition to the laboratory tests, the scenario for BEPA filter damage during fires has also occurred in the field. A fire in a four-stage, BEPA filter plenum at Rocky Flats in 1980 caused the first three stages of BEPA filters to blow out of their housing and the fourth stage to severely bow. Details of this recently declassified fire are presented in this paper. Although these previous findings suggest serious potential problems exist with the current water spray system in filter plenums, additional studies are required to confirm unequivocally that DOE`s critical facilities are at risk. 22 refs., 15 figs.

Planning calculations of spray tests for the ERCOSAM-SAMARA project

Energy Technology Data Exchange (ETDEWEB)

Liang, Z. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Andreani, M. [Paul Scherrer Institut, Laboratory for Thermal-Hydraulics, Villigen (Switzerland)

2012-07-01

Within the framework of the ERCOSAM-SAMARA project, co-funded by the European Union and the Russian State Atomic Energy Corporation, planning and pre-test calculations are performed to examine sensitivity parameters that can affect the break-up (erosion) of a helium (substitute for hydrogen) layer by mitigation devices (i.e., cooler, spray, or Passive Autocatalytic Recombiner - PAR). This paper reports the GOTHIC analysis results for the spray tests to be performed in the PANDA facility. The effects of spray flow rate, temperature and injection height on depressurization, erosion of helium cloud and gas transport behavior are studied. This analysis is valuable because only a limited number of conditions will be examined in the planned experiments. The study provides a useful understanding of the interaction of spray with a stratified atmosphere. (author)

Small-Scale Spray Releases: Additional Aerosol Test Results

Energy Technology Data Exchange (ETDEWEB)

Schonewill, Philip P.; Gauglitz, Phillip A.; Kimura, Marcia L.; Brown, G. N.; Mahoney, Lenna A.; Tran, Diana N.; Burns, Carolyn A.; Kurath, Dean E.

2013-08-01

One of the events postulated in the hazard analysis at the Waste Treatment and Immobilization Plant (WTP) and other U.S. Department of Energy (DOE) nuclear facilities is a breach in process piping that produces aerosols with droplet sizes in the respirable range. The current approach for predicting the size and concentration of aerosols produced in a spray leak involves extrapolating from correlations reported in the literature. These correlations are based on results obtained from small engineered spray nozzles using pure liquids with Newtonian fluid behavior. The narrow ranges of physical properties on which the correlations are based do not cover the wide range of slurries and viscous materials that will be processed in the WTP and across processing facilities in the DOE complex. To expand the data set upon which the WTP accident and safety analyses were based, an aerosol spray leak testing program was conducted by Pacific Northwest National Laboratory (PNNL). PNNL’s test program addressed two key technical areas to improve the WTP methodology (Larson and Allen 2010). The first technical area was to quantify the role of slurry particles in small breaches where slurry particles may plug the hole and prevent high-pressure sprays. The results from an effort to address this first technical area can be found in Mahoney et al. (2012a). The second technical area was to determine aerosol droplet size distribution and total droplet volume from prototypic breaches and fluids, including sprays from larger breaches and sprays of slurries for which literature data are largely absent. To address the second technical area, the testing program collected aerosol generation data at two scales, commonly referred to as small-scale and large-scale. The small-scale testing and resultant data are described in Mahoney et al. (2012b) and the large-scale testing and resultant data are presented in Schonewill et al. (2012). In tests at both scales, simulants were used to mimic the

Large-Scale Spray Releases: Additional Aerosol Test Results

Energy Technology Data Exchange (ETDEWEB)

Daniel, Richard C.; Gauglitz, Phillip A.; Burns, Carolyn A.; Fountain, Matthew S.; Shimskey, Rick W.; Billing, Justin M.; Bontha, Jagannadha R.; Kurath, Dean E.; Jenks, Jeromy WJ; MacFarlan, Paul J.; Mahoney, Lenna A.

2013-08-01

One of the events postulated in the hazard analysis for the Waste Treatment and Immobilization Plant (WTP) and other U.S. Department of Energy (DOE) nuclear facilities is a breach in process piping that produces aerosols with droplet sizes in the respirable range. The current approach for predicting the size and concentration of aerosols produced in a spray leak event involves extrapolating from correlations reported in the literature. These correlations are based on results obtained from small engineered spray nozzles using pure liquids that behave as a Newtonian fluid. The narrow ranges of physical properties on which the correlations are based do not cover the wide range of slurries and viscous materials that will be processed in the WTP and in processing facilities across the DOE complex. To expand the data set upon which the WTP accident and safety analyses were based, an aerosol spray leak testing program was conducted by Pacific Northwest National Laboratory (PNNL). PNNL’s test program addressed two key technical areas to improve the WTP methodology (Larson and Allen 2010). The first technical area was to quantify the role of slurry particles in small breaches where slurry particles may plug the hole and prevent high-pressure sprays. The results from an effort to address this first technical area can be found in Mahoney et al. (2012a). The second technical area was to determine aerosol droplet size distribution and total droplet volume from prototypic breaches and fluids, including sprays from larger breaches and sprays of slurries for which literature data are mostly absent. To address the second technical area, the testing program collected aerosol generation data at two scales, commonly referred to as small-scale and large-scale testing. The small-scale testing and resultant data are described in Mahoney et al. (2012b), and the large-scale testing and resultant data are presented in Schonewill et al. (2012). In tests at both scales, simulants were used

Performance analysis of greenhouse dryer by using insulated north-wall under natural convection mode

Directory of Open Access Journals (Sweden)

Prashant Singh Chauhan

2016-11-01

Full Text Available A prototype north wall insulated greenhouse dryer has been fabricated and tested in no-load conditions under natural convection mode. Experimentation has been conducted in two different cases. Case-I is when solar collector placed inside the dryer and Case-II is North wall insulated greenhouse dryer without solar collector. Coefficient of performance, heat utilisation factor, convective heat transfer coefficient and coefficient of diffusivity have been evaluated in thermal performance analysis. The difference of the highest convective heat transfer coefficient of both cases is 29.094W/m2°C which is showing the effectiveness of insulated north wall and solar collector. The maximum coefficient of diffusivity (0.0827 was achieved during the third day of experiment in Case-II. The inside room temperature of wall insulated greenhouse dryer for Case-I is 4.11%, 5.08 % and 11.61 % higher than the Case-II during the day 1, day 2 and day 3 respectively. This result is also showing the effectiveness of solar collector and insulated north wall. The highest heat utilisation factor (0.616 is obtained during the second day for Case-I while for Case-II it is 0.769 during the third day of experimentation. Maximum coefficient of performance achieved is 0.892 during the third day of the experiment for Case-I whereas 0.953 is obtained on the first day of experimentation for Case-II.

NACOM - a code for sodium spray fire analysis

International Nuclear Information System (INIS)

Rao, P.M.; Kannan, S.E.

2002-01-01

Full text: In liquid metal fast breeder reactors (LMFBR), leakage of sodium can result in a spray fire. Because of higher burning rates in droplet form combustion of sodium in spray fire, thermal consequences are more severe than that in a sodium pool fire. The code NACOM was developed for the analysis of sodium spray fires in LMFBRs facilities. The code uses the validated model for estimating the falling droplet burning rates in pre-ignition and vapour phase combustion stages. It uses a distribution system to generate the droplet groups of different diameters that represent the spray. The code requires about 20 input parameters like sodium leak rates, sodium temperature, initial cell conditions like oxygen concentration, temperature and dimensions. NACOM is a validated code based on experiments with sodium inventory up to 650 kg in 0 to 21 % O 2 atmospheres. The paper brings out the salient features of the code along with the sensitivity analysis of the main input parameters like spray volume mean diameter, oxygen concentration etc. based on the results obtained. The limitations of the code and the confidence margins applicable to results obtained are also brought out

Drying of Rosella (Hibiscus sabdariffa) Flower Petals using Solar Dryer with Double Glass Cover Collector

OpenAIRE

Tjukup Marnoto

2014-01-01

Chemical ingredients in rosella petals are very beneficial for health. Rosella petals needed to be drained for storage and packing purpose. The traditional drying takes 5 days and less healthy. Solar dryer technology can speed up the drying process and protect materials from dust contamination. Solar dryer with double glass covered collector has been designed and made for drying of agricultural products such as rosella flowers. Rosella petals as much as 2300 grams with initial moisture conten...

Experimental investigation of iodine removal and containment depressurization in containment spray system test facility of 700 MWe Indian pressurized heavy water reactors

Energy Technology Data Exchange (ETDEWEB)

Jain, Manish [Department of Mechanical Engineering, I.I.T., Bombay, Powai, Mumbai (India); Kandar, T.K.; Vhora, S.F.; Mohan, Nalini [Directorate of Technology Development, Nuclear Power Corporation of India Limited, Mumbai (India); Iyer, K.N. [Department of Mechanical Engineering, I.I.T., Bombay, Powai, Mumbai (India); Prabhu, S.V., E-mail: svprabhu@iitb.ac.in [Department of Mechanical Engineering, I.I.T., Bombay, Powai, Mumbai (India)

2017-05-15

Highlights: • Depressurization rate in a scaled down vessel filled with air and steam is studied. • Iodine removal rate in a scaled down vessel filled with steam/air is investigated. • Effect of SMD and vessel pressure on depressurization rate is studied. • Depressurization rate decreases with the increase in the droplet size (590 μm – 1 mm) • Decrease in pressure and iodine concentration with time follow exponential trend. - Abstract: As an additional safety measure in the new 700 MWe Indian pressurized heavy water reactors, the first of a kind system called containment Spray System is introduced. The system is designed to cater/mitigate the conditions after design basis accidents i.e., loss of coolant accident and main steam line break. As a contribution to the safety analysis of condition following loss-of-coolant accidents, experiments are carried out to establish the performance of the system. The loss of coolant is simulated by injecting saturated steam and iodine vapors into the containment vessel in which air is enclosed at atmospheric and room temperature, and then the steam-air mixture is cooled by sprays of water. The effect of water spray on the containment vessel pressure and the iodine scrubbing in a scaled down facility is investigated for the containment spray system of Indian pressurized heavy water reactors. The experiments are carried out in the scaled down vessel of the diameter of 2.0 m and height of 3.5 m respectively. Experiments are conducted with water at room temperature as the spray medium. Two different initial vessel pressure i.e. 0.7 bar and 1.0 bar are chosen for the studies as they are nearing the loss of coolant accident & main steam line break pressures in Indian pressurized heavy water reactors. These pressures are chosen based on the containment resultant pressures after a design basis accident. The transient temperature and pressure distribution of the steam in the vessel are measured during the depressurization

Steam generator with integral downdraft dryer. Final project report

Energy Technology Data Exchange (ETDEWEB)

Hochmuth, F.W.

1992-02-01

On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

[Preparation of citrulline microspheres by spray drying technique for colonic targeting].

Science.gov (United States)

Bahri, S; Zerrouk, N; Lassoued, M-A; Tsapis, N; Chaumeil, J-C; Sfar, S

2014-03-01

Citrulline is an amino acid that becomes essential in situations of intestinal insufficiency such as short bowel syndrome. It is therefore interesting to provide the patients with dosage forms for routing citrulline to the colon. The aim of this work is to formulate microspheres of citrulline for colonic targeting by the technique of spray drying. Eudragit(®) FS 30D was selected as polymer to encapsulate citrulline using the spray drying technique. Citrulline and Eudragit(®) FS 30D were dissolved in water and ethanol, respectively. The aqueous and the ethanolic solutions were then mixed in 1:2 (v/v) ratio. Microspheres were obtained by nebulizing the citrulline-Eudragit(®) FS 30D solution using a Mini spray dryer equipped with a 0.7mm nozzle. The microspheres have been formulated using citrulline and Eudragit(®) FS 30D. The size distribution of microspheres was determined by light diffraction. The morphology of the microspheres was studied by electron microscopy. Manufacturing yields, encapsulation rate and dissolution profiles were also studied. The microspheres obtained had a spherical shape with a smooth surface and a homogeneous size except for the microspheres containing the highest concentration of polymer (90 %). The formulation showed that the size and morphology of the microspheres are influenced by the polymer concentration. Manufacturing yields were about 51 % but encapsulation rate were always very high (above 90 %). The in vitro dissolution study showed that the use of the Eudragit(®) FS 30D under these conditions is not appropriate to change the dissolution profile of the citrulline. This technique has led to the formulation of microspheres with good physical properties in terms of morphology and size. The compression of the microspheres should help to control citrulline release for colonic targeting. Copyright © 2013 Elsevier Masson SAS. All rights reserved.

Performance of a convective, infrared and combined infrared- convective heated conveyor-belt dryer.

Science.gov (United States)

El-Mesery, Hany S; Mwithiga, Gikuru

2015-05-01

A conveyor-belt dryer was developed using a combined infrared and hot air heating system that can be used in the drying of fruits and vegetables. The drying system having two chambers was fitted with infrared radiation heaters and through-flow hot air was provided from a convective heating system. The system was designed to operate under either infrared radiation and cold air (IR-CA) settings of 2000 W/m(2) with forced ambient air at 30 °C and air flow of 0.6 m/s or combined infrared and hot air convection (IR-HA) dryer setting with infrared intensity set at 2000 W/m(2) and hot at 60 °C being blown through the dryer at a velocity of 0.6 m/s or hot air convection (HA) at an air temperature of 60 °C and air flow velocity 0.6 m/s but without infrared heating. Apple slices dried under the different dryer settings were evaluated for quality and energy requirements. It was found that drying of apple (Golden Delicious) slices took place in the falling rate drying period and no constant rate period of drying was observed under any of the test conditions. The IR-HA setting was 57.5 and 39.1 % faster than IR-CA and HA setting, respectively. Specific energy consumption was lower and thermal efficiency was higher for the IR-HA setting when compared to both IR-CA and HA settings. The rehydration ratio, shrinkage and colour properties of apples dried under IR-HA conditions were better than for either IR-CA or HA.

A model for the thermodynamic analysis in a batch type fluidized bed dryer

International Nuclear Information System (INIS)

Özahi, Emrah; Demir, Hacımurat

2013-01-01

An original model for thermodynamic analysis of a batch type fluidized bed dryer is proposed herein considering two separate systems comprised of drying air medium as a control volume and particles to be dried as a control mass. By means of the proposed model, energetic and exergetic analyses of a drying column of a batch type fluidized bed dryer are carried out as an original contribution to literature since there is no such like model in which the analyses are performed considering two separate systems. The energetic efficiencies evaluated by means of the proposed model using the data in literature are compared with those in literature and a good conformity is satisfied with an acceptable error margin of ±9%. A new correlation is also developed with a mean deviation of ±10% in order to evaluate the energetic efficiency for not only corn drying process but also drying processes of other particles at inlet air temperature of 50 °C. Effects of air mass flow rate, mass of particle and ambient temperature on energetic and exergetic efficiencies are analyzed and some concluding remarks are highlighted for further studies. - Highlights: • Energetic and exergetic analyses of a batch type fluidized bed dryer are developed. • An original model is proposed for thermodynamic analyses in a fluidized bed dryer. • The proposed model is compared with the data in literature with an accuracy of ±9%. • Effect of air mass flow rate is more significant than that of ambient temperature. • Effect of mass of particle is more significant than that of ambient temperature

Development of construction methods for high-density bentonite barriers using premixed spraying. Part 1. Laboratory tests on methods of spraying roughly crushed bentonite and investigation of mixing methods

International Nuclear Information System (INIS)

Kobayashi, Ichizo; Tanaka, Toshiyuki; Nakajima, Makoto; Toida, Masaru

2006-01-01

According to the present concept of geological disposal of radioactive waste, a disposal facility should consist of a bentonite-engineered barrier, a cementitious-engineered barrier, and natural barriers. To guarantee the validity of the geological disposal concept, the bentonite-engineered barrier must have high impermeability. However, an effective construction method for high-density bentonite-engineered barriers in narrow spaces such as those in radioactive waste geological disposal sites has not been developed. Therefore, the authors have developed a spraying method that has high workability in narrow spaces as a method of constructing bentonite-engineered barriers in narrow spaces. This paper describes the production method for a spraying material and an examination through spraying tests of the spraying distance, the shapes of the spray nozzles, and the ratio of spraying material to air. The test results confirmed that a bentonite-engineered barrier of dry density 1.6 Mg/m 3 could be constructed using the spraying method developed and that the appropriate spraying conditions for the construction of high-density bentonite barriers were obtained. Moreover, the authors developed a construction quality management method using the silicon oil specific-gravity method that can clearly and promptly indicate the dry density of the sprayed bentonite. (author)

Hydrogen permeation properties of plasma-sprayed tungsten*1

Science.gov (United States)

Anderl, R. A.; Pawelko, R. J.; Hankins, M. R.; Longhurst, G. R.; Neiser, R. A.

1994-09-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D 3+ ion beam with fluxes of ˜6.5 × 10 19 D/m 2 s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity.

Laboratory Development of A High Capacity Gas-Fired paper Dryer

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, Yaroslav [Gas Technology Institute, Des Plaines, IL (United States); Kozlov, Aleksandr [Gas Technology Institute, Des Plaines, IL (United States); Sherrow, Lester [Gas Technology Institute, Des Plaines, IL (United States)

2005-09-30

Paper drying is the most energy-intensive and temperature-critical aspect of papermaking. It is estimated that about 67% of the total energy required in papermaking is used to dry paper. The conventional drying method uses a series of steam-heated metal cylinders that are required to meet ASME codes for pressure vessels, which limits the steam pressure to about 160 psig. Consequently, the shell temperature and the drying capacity are also limited. Gas Technology Institute together with Boise Paper Solutions, Groupe Laparrier and Verreault (GL&V) USA Inc., Flynn Burner Corporation and with funding support from the U.S. Department of Energy, U.S. natural gas industry, and Gas Research Institute is developing a high efficiency gas-fired paper dryer based on a combination of a ribbon burner and advanced heat transfer enhancement technique. The Gas-Fired Paper Dryer (GFPD) is a high-efficiency alternative to conventional steam-heated drying drums that typically operate at surface temperatures in the 300ºF range. The new approach was evaluated in laboratory and pilot-scale testing at the Western Michigan University Paper Pilot Plant. Drum surface temperatures of more than 400ºF were reached with linerboard (basis weight 126 lb/3000 ft2) production and resulted in a 4-5 times increase in drying rate over a conventional steam-heated drying drum. Successful GFPD development and commercialization will provide large energy savings to the paper industry and increase paper production rates from dryer-limited (space- or steam-limited) paper machines by an estimated 10 to 20%, resulting in significant capital costs savings for both retrofits and new capacity.

Drying of Ceramic Hollow Bricks in an Industrial Tunnel Dryer: A Finite Volume Analysis

Directory of Open Access Journals (Sweden)

F Tavares

2016-10-01

Full Text Available This paper aims to study the drying of industrial hollow bricks in a tunnel dryer cross flow type. The theoretical model is based on mass and energy conservation equations applied to air and product. To validate the methodology, numerical and experimental results for the moisture content and the temperature of brick during the drying in an industrial scale are compared and a good correlation was obtained. Results of moisture content and temperature of the product, and temperature, relative humidity and absolute humidity of drying air as a function of drying time and position in the dryer are presented and analyzed.

Improving adsorption dryer energy efficiency by simultaneous optimization and heat integration

NARCIS (Netherlands)

Atuonwu, J.C.; Straten, G. van; Deventer, H.C. van; Boxtel, A.J.B. van

2011-01-01

Conventionally, energy-saving techniques in drying technology are sequential in nature. First, the dryer is optimized without heat recovery and then, based on the obtained process conditions, heat recovery possibilities are explored. This work presents a methodology for energy-efficient adsorption

Design and Testing of a Natural Convection Solar Tunnel Dryer for Mango

Directory of Open Access Journals (Sweden)

Isaac Nyambe Simate

2017-01-01

Full Text Available A natural convection solar tunnel dryer comprising three major units, a solar collector unit, a drying unit, and a vertical bare flat-plate chimney, was constructed. No-load tests with a horizontal configuration of air entry into the collector resulted in a bidirectional air flow in the dryer. To correct this undesirable situation, an air guide at the collector was incorporated to ensure that air entered in a vertical direction. To investigate its performance, drying experiments with mango were carried out at the University of Zambia, Department of Agricultural Engineering. Uncertainties in the parameters measured in the experiment were analysed and quantified. The results showed that, under solar radiation between 568.4 and 999.5 W/m2, air temperature of up to 65.8°C was attained at the collector unit. The average relative humidity values were 30.8%, 6.4%, and 8.4% for the ambient, collector, and drying unit, respectively. Under these conditions, mango with an initial moisture content of 85.5% (wet basis was dried to 13.0% (wet basis in 9.5 hours. The collector, drying, and pick-up efficiencies were found to be 24.7%, 12.8%, and 35.0%, respectively. The average temperature difference between the chimney air and ambient air was 12.1°C, and this was sufficient in driving the flow of air through the dryer.

Novel temperature control technique for a medicinal herb dryer system powered by a photovoltaic array

International Nuclear Information System (INIS)

Abd El-Shafy A Nafeh; Hanaa M Fargali; Faten H Fahmy; Mohamed A Hassan

2006-01-01

Each plant has its own optimal drying temperature, especially for the medicinal herbs, because they are sensitive to heat. If the drying temperature becomes more than the optimal value, some chemical reactions will occur and influence the quality of the dried herb, such as color, taste, and aroma. While if the drying temperature becomes lower than the optimal value, the drying process will slow down; and consequently an expected degradation in the quality of the herb may occur, due to insects and fungi infestation which increase in moist conditions. This paper presents a new temperature control technique for a medicinal herb dryer system. The technique fixes the drying temperature of the medicinal herbs at 40 degree C, even in cases of rapidly changing atmospheric conditions. The control of the dryer temperature is achieved through using the proportional integral (PI) controller. The designed dryer contains two systems, which are the thermal and the electrical systems. The thermal system is designed to heat the drying air by using the solar energy and bio-gas fuel. Whereas, the electrical system, which contains a photovoltaic (PV) modules and a battery, is designed to supply the different electrical loads of the dryer system. The control technique is investigated through simulation work by using MATLAB-SIMULINK. The simulation results indicate the high capability of the proposed technique in controlling the drying temperature, even in cases of rapidly changing atmospheric conditions

Fluid bed dryer and Aeropep solidification system. Amendment 1 to topical report

International Nuclear Information System (INIS)

1975-01-01

Information is presented on interfaces between the aerojet fluid bed dryer and the liquid radwaste system, plant ventilation system, and radioactive solid waste handling system for BWR and PWR type reactors. (U.S.)

Determination of stresses caused by fluctuation of acoustic load in the steam dryers of a BWR

International Nuclear Information System (INIS)

Centeno P, J.; Quezada G, S.; Prieto G, A.; Vazquez R, A.; Espinosa P, G.; Nunez C, A.

2014-10-01

The extended power up-rate (EPU) in a nuclear power plant cause various problems in BWR components also in the steam system. This due to increased steam flow generated in the reactor and is conveyed to the turbine by the four main steam lines (MSL). One of the most serious problems is the generation of acoustic pressure loads in the metal structure of the steam dryer which eventually leads to fatigue failure and even the appearance of cracks, and in turn it causes loose parts that are entrained by the steam and transported in the MSL. This problem is due to the fluctuation of load acoustics caused by the union of the safety or relief valves (SRV) with the MSL, spreading through these to reach the reactor pressure vessel (RPV) where the effect of resonance of the acoustic wave is amplified and impacts directly in the supporting structure of the steam dryer, skirt and the panels where the mixture liquid-steam is dried, by centrifugation effect and runoff of liquid water. Efforts in the steam dryer operating conditions of EPU for two cases will be analyzed in this work, the first is before the installation of Acoustic Side Branch (ASB), and in the second case we consider the installation of said ASB in the standpipes of SRV. The analysis was performed with numerical experiments on a platform for computational fluid dynamics with virtual geometries previously designed based on the actual components of the reactor and steam system. The model to study is delimited by the top of the RPV, the steam dryer and a section of each of the four MSL with ten standpipes of SRV. With the obtained data and considering the mechanical-structural properties of the steam dryer material, we can evaluate the mechanical resistance to impacts by acoustic pressure load and its possible deformation or cracking. (Author)

Modeling of thermal mode of drying special purposes ceramic products in batch action chamber dryers

Science.gov (United States)

Lukianov, E. S.; Lozovaya, S. Yu; Lozovoy, N. M.

2018-03-01

The article is devoted to the modeling of batch action chamber dryers in the processing line for producing shaped ceramic products. At the drying stage, for various reasons, most of these products are warped and cracked due to the occurrence of irregular shrinkage deformations due to the action of capillary forces. The primary cause is an untruly organized drying mode due to imperfection of chamber dryers design specifically because of the heat-transfer agent supply method and the possibility of creating a uniform temperature field in the whole volume of the chamber.

SPRAY CASTING

OpenAIRE

SALAMCI, Elmas

2010-01-01

ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and comp...

performance evaluation of a pebble bed solar crop dryer abstract

African Journals Online (AJOL)

Dr Obe

The open-air sun drying is prevalent and very common in the rural areas. Farmers spread their agricultural produce such as maize, cassava, pepper, tomatoes etc. ... drying system. The abundance of solar radiation in. Nigeria could make crop drying with solar dryers very easy and simple. Economic appraisal of solar drying ...

Performance Evaluation of an Active Solar Dryer Equipped with an Auxilliary Electrical Heater and Heat Recovery System

International Nuclear Information System (INIS)

Pourghasemi Ranjbar, M.; Alavi Naeini, N.; Mortezapour, H.

2016-01-01

Drying is a very sophisticated process which consumes a large amount of energy. Solar energy can be used as an alternative or supplementary energy source to fossil fuels. Solar dryers are common ways for saving fossil fuel consumption during agricultural products drying. In this study, the performance of an active solar dryer equipped with an energy recovery system was investigated at three levels of drying air temperature. The results showed that the energy recovery system was able to increase inlet air temperature by 16.8, 18.5 and 18.9 ° C at drying temperatures of 55, 65 and 75 ℃, respectively. Meanwhile 47.8, 42.9 and 40.9 percents of the dryer exhaust air energy were recovered respectively at these conditions which subsequently led to a reduction of 30.7, 19.2 and 14.7 percents in electrical heater energy consumption.

Development of an active solar crop dryer: design analysis and ...

African Journals Online (AJOL)

The design analysis and performance evaluation of an active solar crop dryer was undertaken by drying marched cassava. The drying rate, system drying, collector and pick-up efficiencies were 1.6kg/day (14%/day), 9%, 46% and 29% respectively. Comparatively, the drying rate for sun drying was 0.9kg/day. The collector ...

Vibration Analysis for Steam Dryer of APR1400 Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

2016-10-15

This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

Drying of carrot slices in a triple pass solar dryer

Directory of Open Access Journals (Sweden)

Seshachalam Kesavan

2017-01-01

Full Text Available An indirect triple pass forced convection solar dryer was developed and its performance was evaluated for drying of carrot slices. The drying experiments were carried out under the meteorological conditions of Coimbatore city in India during the year 2016. The experimental set-up consists of a blower, triple pass packed bed air collector (using sand with wire mesh absorber plate, and a drying chamber. The air mass flow rate was optimized to 0.062 kg/s. The initial moisture content of the carrot slices was reduced from 87.5% (on wet basis to the final moisture content of 10% (wet basis in 6 h duration. The thin layer drying characteristics were analyzed using twelve mathematical models available in open literature. The results showed that the pick-up efficiency of the dryer was varied in the range between 14 and 43% with an average air collector thermal efficiency of 44% during the experimentation. The drying characteristics of carrot slices was predicted with good degree of accuracy using Wang and Singh drying model.

Performance of mechanically shaken indirect contact atmospheric dryer in drying pastelike materials

Directory of Open Access Journals (Sweden)

K. P. Melo

2004-09-01

Full Text Available Pastelike materials are encountered in many technological processes in chemical, pharmaceutical, foodstuff and natural product industries. The most important factor in the drying of this type of materials is the nature of the moisture bonding that occurs. Because of the different characteristics of pastes, it is impossible to recommend a universal type of dryer for all of these materials. Some of the dryers available provide only indirect contact with the drying agent (heat and also maintain constant moisture with a system of rotating paddles. We evaluated the performance of this type by studying the dryer kinetics curves for ground coffee under a variety of operational conditions of moisture load of material, temperature of the heating plate, intensity of the mechanical mixing of the moisture material, and initial moisture. The effects of these parameters (except for moisture were studied using a 2³ factorial design. According the analyses of the kinetics drying curves, was observed that the increase in the temperature of the plate and rotation as well as the decrease in the load facilitates more effective removal of moisture. In statistical analysis was determined that the load of the material and the heating plate temperature influence the final moisture content of the material and plate temperature modifies the final temperature of the solid. Also, was suggested linear models from the factorial design to describe the process of drying coffee grounds satisfactorily.

Life cycle energy metrics and CO 2 credit analysis of a hybrid photovoltaic/thermal greenhouse dryer

OpenAIRE

P. Barnwal; G. N. Tiwari

2008-01-01

In this paper, life cycle energy metrics, such as energy payback time (EPBT), energy production factor (EPF) and life cycle conversion efficiency (LCCE), and mitigation of CO 2 emissions for a hybrid photovoltaic/thermal (PV/T) greenhouse dryer have been analyzed. The hybrid PV/T greenhouse (roof type even span) dryer, designed and constructed at Solar Energy Park, Indian Institute of Technology, New Delhi (28°35′N, 77°12′E, 216 m above MSL), India, has a 2.50 m × 2.60 m floor area, 1.80 m ce...

Cold Vacuum Dryer (CVD) Facility Fire Protection System Design Description (SYS 24)

Energy Technology Data Exchange (ETDEWEB)

SINGH, G.

2000-10-17

This system design description (SDD) addresses the Cold Vacuum Drying (CVD) Facility fire protection system (FPS). The primary features of the FPS for the CVD are a fire alarm and detection system, automatic sprinklers, and fire hydrants. The FPS also includes fire extinguishers located throughout the facility and fire hydrants to assist in manual firefighting efforts. In addition, a fire barrier separates the operations support (administrative) area from the process bays and process bay support areas. Administrative controls to limit combustible materials have been established and are a part of the overall fire protection program. The FPS is augmented by assistance from the Hanford Fire Department (HED) and by interface systems including service water, electrical power, drains, instrumentation and controls. This SDD, when used in conjunction with the other elements of the definitive design package, provides a complete picture of the FPS for the CVD Facility.

Micro-structural investigations of spray hydrolyzed TiO{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Lakhotiya, H. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Centre for Converging Technologies, University of Rajasthan, Jaipur (India); Singh, Ripandeep; Bahadur, J. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Sen, D., E-mail: debasis@barc.gov.in [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Das, Avik; Mazumder, S. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Paul, B. [Materials Processing Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Sastry, P.U. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India); Lemmel, H. [Atominstitut, Vienna University of Technology, 1020 Vienna (Austria); Institut Laue-Langevin, 38000 Grenoble (France)

2014-01-25

Highlights: • Titania microstructure formation by spray hydrolysis. • Morphological transition during spray hydrolysis process. • Hollow microspheres and fractal like grains depending on precursor concentration. • Use of scattering and microscopy techniques in probing mesoscopic structures. • A plausible mechanism regarding the morphological transition is also introduced. -- Abstract: Hydrolysis across tiny spray droplet allows a facile one step synthesis of interesting sub-micrometric structures owing to the large available surface area unlike bulk hydrolysis. In the present work, it has been demonstrated that titania precursor concentration plays a significant role in effecting morphological transformation during spray hydrolysis. While hollow microspheres are formed primarily at low precursor concentration, fractal like grains, having two levels of hierarchy, result at high precursor concentration. Mesoscopic structure of these spray hydrolyzed grains has been investigated by ultra small-angle neutron scattering, small-angle X-ray scattering and scanning electron microscopy. Thermal evolution of initial amorphous phase of titania into crystalline rutile phase, through intermediate anatase and brookite phases, is followed by high temperature X-ray diffraction. A plausible mechanism has been elucidated for the observed morphological transition with variation of precursor concentration.

Obtenção de suco de caju atomizado através do controle das condições de secagem

OpenAIRE

Rocha,Érica M. F. F.; Sousa,Sanyelle L.; Costa,Janaina de P. da; Rodrigues,Sueli; Afonso,Marcos R. A.; Costa,José M. C. da

2014-01-01

O suco de caju é um produto amplamente consumido no Brasil, sobretudo na região Nordeste. Sua desidratação pelo processo de spray-dryer se mostra como alternativa relevante para aproveitar o excedente de produção. Dentro deste contexto este trabalho tem, como objetivo, estabelecer a melhor condição operacional de secagem em spray-dryer visando à obtenção de suco de caju em pó através de um planejamento composto central rotacional. Também foi realizada a caracterização físico-química do suco i...

Drying of Rhinacanthus nasutus (Linn. Kurz. using a solar dryer incorporated with a backup thermal energy storage from wood combustion

Directory of Open Access Journals (Sweden)

Perapong Tekasakul

2006-05-01

Full Text Available An indirect, natural convection, solar cabinet dryer incorporated with a backup thermal energy storage from wood combustion was designed and tested with the Thai herb, Rhinacanthus nasutus (Linn. Kurz. Most of Thai herbs are widely used as traditional medicine and drying is an initial step in the production process. Solar dryer with a biomass backup heating system is the most feasible solution to drying in Thailand. In this work, a 4 m x 5 m solar collector was used to absorb solar radiation for heating the incoming air during the daytime, while a biomass burner was used to supply heat when solar energy was not possible. Heat from fuelwood combustion was accumulated in the thermal storage system made of bricks, and was used to heat up the incoming air. Results showed that the herb was dried uniformly and the temperature inside the drying cabinet could be maintained above 50ºC for more than 10 hours. Thermal efficiency when using solar energy was 10.5%, but the value was less than 1% when using the heat from biomass burning. This resulted from the low moisture content of the products after being dried by the solar energy. The dryer is beneficial to the operators, particularly in southern Thailand, where continuous drying is required. This dryer is by no means limited to drying of the herb. Currently, four dryers of the same model have been used by farmer groups in southern Thailand for drying bananas, several types of herbs, fish, and other products. In economic consideration, its payback period is 5.5 years when compared with the LPG-equipped dryer. When the total cost and production capacity are considered, its payback period is about 6 years.

Closed-loop spray drying solutions for energy efficient powder production

NARCIS (Netherlands)

Moejes, S.N.; Visser, Q.; Bitter, J.H.; Boxtel, van A.J.B.

2018-01-01

This paper introduces a closed-loop dryer system to reduce the energy consumption for milk powder production. The system is based on a monodisperse droplet atomizer which reduces the amount of fines in the exhaust air, and allows dehumidification and recirculation of the air over the dryer. In this

Effect of drying method on the adsorption isotherms and isosteric heat of passion fruit pulp powder

Directory of Open Access Journals (Sweden)

Maria Angélica Marques Pedro

2010-12-01

Full Text Available The sorption behavior of dry products is generally affected by the drying method. The sorption isotherms are useful to determine and compare thermodynamic properties of passion fruit pulp powder processed by different drying methods. The objective of this study is to analyze the effects of different drying methods on the sorption properties of passion fruit pulp powder. Passion fruit pulp powder was dehydrated using different dryers: vacuum, spray dryer, vibro-fluidized, and freeze dryer. The moisture equilibrium data of Passion Fruit Pulp (PFP powders with 55% of maltodextrin (MD were determined at 20, 30, 40 and 50 ºC. The behavior of the curves was type III, according to Brunauer's classification, and the GAB model was fitted to the experimental equilibrium data. The equilibrium moisture contents of the samples were little affected by temperature variation. The spray dryer provides a dry product with higher adsorption capacity than that of the other methods. The vibro-fluidized bed drying showed higher adsorption capacity than that of vacuum and freeze drying. The vacuum and freeze drying presented the same adsorption capacity. The isosteric heats of sorption were found to decrease with increasing moisture content. Considering the effect of drying methods, the highest isosteric heat of sorption was observed for powders produced by spray drying, whereas powders obtained by vacuum and freeze drying showed the lowest isosteric heats of sorption.

Sanitary condition of electrical hand dryers in toilets of shopping centres in Kraków

Directory of Open Access Journals (Sweden)

Anna Lenart-Boroń

2015-06-01

Full Text Available Introduction. Shopping habits have changed over the past several years and consumers choose shopping centres, where they can spend time and visit restaurants. People usually wash hands before meals, but toilets in shopping centres are visited by hundreds of users every day which makes their cleanliness questionable. Therefore, the aim of this study was to assess the sanitary condition of electrical hand dryers in toilets of the selected shopping centres in Kraków. Material and methods. Air was sampled at the outlet of electrical hand dryers and surface swabs of hand dryers were taken in toilets of five shopping centres. Air sampling was conducted using the MAS-100 impactor. The number of mesophilic bacteria, fungi, actinomycetes, staphylococci and Escherichia coli was determined. The results of air analyses were compared with the limits provided by the Polish Standards on air quality. Results. The number of microorganisms varied between the studied centres. In terms of mesophilic bacteria and fungi the air was unpolluted. The concentration of actinomycetes however significantly exceeded the limits set by the Polish Standards. Numerous Escherichia coli were found both in the air and in swabs in one of the centres. However the number of E. coli and staphylococci did not exceed the minimum infective dose. Conclusions. The studies showed high concentrations of airborne actinomycetes and staphylococci. Also the presence of E. coli in the air and swabs allows the conclusion that legal regulations for concentrations of airborne microorganisms are necessary to make people aware of this problem. However, it was found that using electrical hand dryers does not have impact on human health.

Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

Science.gov (United States)

Mys, N.; Verberckmoes, A.; Cardon, L.

2017-03-01

Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

The determination of carbon dioxide concentration using atmospheric pressure ionization mass spectrometry/isotopic dilution and errors in concentration measurements caused by dryers.

Science.gov (United States)

DeLacy, Brendan G; Bandy, Alan R

2008-01-01

An atmospheric pressure ionization mass spectrometry/isotopically labeled standard (APIMS/ILS) method has been developed for the determination of carbon dioxide (CO(2)) concentration. Descriptions of the instrumental components, the ionization chemistry, and the statistics associated with the analytical method are provided. This method represents an alternative to the nondispersive infrared (NDIR) technique, which is currently used in the atmospheric community to determine atmospheric CO(2) concentrations. The APIMS/ILS and NDIR methods exhibit a decreased sensitivity for CO(2) in the presence of water vapor. Therefore, dryers such as a nafion dryer are used to remove water before detection. The APIMS/ILS method measures mixing ratios and demonstrates linearity and range in the presence or absence of a dryer. The NDIR technique, on the other hand, measures molar concentrations. The second half of this paper describes errors in molar concentration measurements that are caused by drying. An equation describing the errors was derived from the ideal gas law, the conservation of mass, and Dalton's Law. The purpose of this derivation was to quantify errors in the NDIR technique that are caused by drying. Laboratory experiments were conducted to verify the errors created solely by the dryer in CO(2) concentration measurements post-dryer. The laboratory experiments verified the theoretically predicted errors in the derived equations. There are numerous references in the literature that describe the use of a dryer in conjunction with the NDIR technique. However, these references do not address the errors that are caused by drying.

Exergoeconomic optimization of an ammonia-water hybrid heat pump for heat supply in a spray drying facility

DEFF Research Database (Denmark)

Jensen, Jonas Kjær; Markussen, Wiebke Brix; Reinholdt, Lars

2014-01-01

Spray drying facilities are among the most energy intensive industrial processes. Using a heat pump to recover waste heat and replace gas combustion has the potential to attain both economic and emissions savings. In the case examined a drying gas of ambient air is heated to 200 XC. The inlet flow...... rate is 100,000 m3/h which yields a heat load of 6.1 MW. The exhaust air from the drying process is 80 XC. The implementation of an ammonia-water hybrid absorption-compression heat pump to partly cover the heat load is investigated. A thermodynamic analysis is applied to determine optimal circulation...... ratios for a number of ammonia mass fractions and heat pump loads. An exergoeconomic optimization is applied to minimize the lifetime cost of the system. Technological limitations are applied to constrain the solution to commercial components. The best possible implementation is identified in terms...

Characterization of plasma sprayed NiCrAlY-Yttria stabilized zirconia coatings

International Nuclear Information System (INIS)

Bhave, V.S.; Rakhasia, R.H.; Tripathy, P.K.; Hubli, R.C.; Sengupta, P.; Bhanumurthy; Satpute, R.U.; Sreekumar, K.P.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.

2004-01-01

Plasma sprayed coatings of yttria stabilized zirconia are used in many advanced technologies for thermal and chemical barrier applications. Development and characterization of NiCrAlY-yttria stabilized zirconia duplex coatings on Inconel substrates is reported in this paper. Plasma spraying was carried out using the 40 kW atmospheric plasma spray facility at the Laser and Plasma Technology Division, BARC. A bond coat of NiCrAlY was deposited on Inconel substrates and yttria stabilized zirconia (YSZ) was deposited over the bond coat. The coatings have been characterized by x-ray diffraction and EPMA. It is observed that the coating characteristics are affected by the input power to the torch. (author)

CMFD simulation of ERCOSAM PANDA spray tests PE1 and PE2

Energy Technology Data Exchange (ETDEWEB)

Filippov, A., E-mail: phil@ibrae.ac.ru [Nuclear Safety Institute of the Russian Academy of Sciences (IBRAE RAN) (Russian Federation); Moscow Institute of Physics and Technology (Russian Federation); Grigoryev, S. [Nuclear Safety Institute of the Russian Academy of Sciences (IBRAE RAN) (Russian Federation); Moscow Institute of Physics and Technology (Russian Federation); Drobyshevsky, N.; Kiselev, A.; Shyukin, A.; Yudina, T. [Nuclear Safety Institute of the Russian Academy of Sciences (IBRAE RAN) (Russian Federation)

2016-04-01

Highlights: • Successful modeling of gas mixtures and droplet flows in multicompartment system. • For pressure, modeling of gas-wall heat transfer (and heat radiation) is important. • Dependence of gas mixing time in spray vessel on the used nozzle may be essential. • Penetration of helium-enriched mixture into another vessel due to spray operation. • Effect on pressure of sump re-evaporation and gas heating (by walls) during spray. - Abstract: The ERCOSAM project (together with the SAMARA project) includes a set of multi-stage experiments carried out at different thermal-hydraulics facilities (TOSQAN, MISTRA, PANDA, SPOT) and their numerical simulation. The test sequences aim to investigate hydrogen concentration build-up and stratification during a postulated severe accident as well as the effect of activation of Severe Accident Management systems (SAMs) on stratification. At the initial Phases I–III of the tests stratification of the injected light gases (steam, helium) is established, pressure increases. The models of SAMs are activated at the final Phase IV. In the paper, two spray tests PE1 and PE2 performed at PANDA facility are numerically investigated aiming for code validation (FLUENT) and better understanding of physical processes. Phases I–IV of the tests were simulated. A satisfactory agreement with the experimental results on gas component mole fractions was obtained. The reasons of obtained some discrepancies in pressure and temperature were studied in multivariate calculations and discussed in the paper. The tests PE1 and PE2 were performed with different spray nozzles and initial conditions. In simulation that resulted in different flow patterns during spray operation. The sensitivity to nozzle angle and some other input parameters was investigated. Possible factors of depressurization rate caused by spray operation were also studied. The key features observed in the experiments and obtained numerically being of interest in terms of

Evaluating the parameters of a mobile maize dryer in practice

Directory of Open Access Journals (Sweden)

Josef Los

2013-01-01

Full Text Available The method of drying maize for grain has been recently employed on a large scale in the Czech Republic not only thanks to new maize hybrids but also thanks to the existence of new models of drying plants. One of the new post-harvest lines is a plant in Lipoltice (mobile dryer installed in 2010, storage base in 2012 where basic operational measurements were made of the energy intensiveness of drying and operating parameters of the maize dryer were evaluated. The process of maize drying had two stages, i.e. pre-drying from the initial average grain humidity of 28.55% to 19.6% in the first stage, and the additional drying from 16.7% to a final storage grain humidity of 13.7%. Mean volumes of natural gas consumed per 1 t% for drying in the first and second stage amounted to 1.275 m3 and 1.56 m3, respectively. The total mean consumption of electric energy per 1 t% was calculated to be 1.372 kWh for the given configuration of the post-harvest line.

Impact of flow induced vibration acoustic loads on the design of the Laguna Verde Unit 2 steam dryer

International Nuclear Information System (INIS)

Forsyth, D. R.; Wellstein, L. F.; Theuret, R. C.; Han, Y.; Rajakumar, C.; Amador C, C.; Sosa F, W.

2015-09-01

Industry experience with Boiling Water Reactors (BWRs) has shown that increasing the steam flow through the main steam lines (MSLs) to implement an extended power up rate (EPU) may lead to amplified acoustic loads on the steam dryer, which may negatively affect the structural integrity of the component. The source of these acoustic loads has been found to be acoustic resonance of the side branches on the MSLs, specifically, coupling of the vortex shedding frequency and natural acoustic frequency of safety relief valves (SRVs). The resonance that results from this coupling can contribute significant acoustic energy into the MSL system, which may propagate upstream into the reactor pressure vessel steam dome and drive structural vibration of steam dryer components. This can lead to high-cycle fatigue issues. Lock-in between the vortex shedding frequency and SRV natural frequency, as well as the ability for acoustic energy to propagate into the MSL system, are a function of many things, including the plant operating conditions, geometry of the MSL/SRV junction, and placement of SRVs with respect to each other on the MSLs. Comision Federal de Electricidad and Westinghouse designed, fabricated, and installed acoustic side branches (ASBs) on the MSLs which effectively act in the system as an energy absorber, where the acoustic standing wave generated in the side-branch is absorbed and dissipated inside the ASB. These ASBs have been very successful in reducing the amount of acoustic energy which propagates into the steam dome. In addition, modifications to the Laguna Verde Nuclear Power Plant Unit 2 steam dryer have been completed to reduce the stress levels in critical locations in the dryer. The objective of this paper is to describe the acoustic side branch concept and the design iterative processes that were undertaken at Laguna Verde Unit 2 to achieve a steam dryer design that meets the guidelines of the American Society of Mechanical Engineers, Boiler and Pressure

Impact of flow induced vibration acoustic loads on the design of the Laguna Verde Unit 2 steam dryer

Energy Technology Data Exchange (ETDEWEB)

Forsyth, D. R.; Wellstein, L. F.; Theuret, R. C.; Han, Y.; Rajakumar, C. [Westinghouse Electric Company LLC, Cranberry Township, PA 16066 (United States); Amador C, C.; Sosa F, W., E-mail: forsytdr@westinghouse.com [Comision Federal de Electricidad, Central Nucleoelectrica Laguna Verde, Km 42.5 Carretera Cardel-Nautla, 91680 Alto Lucero, Veracruz (Mexico)

2015-09-15

Industry experience with Boiling Water Reactors (BWRs) has shown that increasing the steam flow through the main steam lines (MSLs) to implement an extended power up rate (EPU) may lead to amplified acoustic loads on the steam dryer, which may negatively affect the structural integrity of the component. The source of these acoustic loads has been found to be acoustic resonance of the side branches on the MSLs, specifically, coupling of the vortex shedding frequency and natural acoustic frequency of safety relief valves (SRVs). The resonance that results from this coupling can contribute significant acoustic energy into the MSL system, which may propagate upstream into the reactor pressure vessel steam dome and drive structural vibration of steam dryer components. This can lead to high-cycle fatigue issues. Lock-in between the vortex shedding frequency and SRV natural frequency, as well as the ability for acoustic energy to propagate into the MSL system, are a function of many things, including the plant operating conditions, geometry of the MSL/SRV junction, and placement of SRVs with respect to each other on the MSLs. Comision Federal de Electricidad and Westinghouse designed, fabricated, and installed acoustic side branches (ASBs) on the MSLs which effectively act in the system as an energy absorber, where the acoustic standing wave generated in the side-branch is absorbed and dissipated inside the ASB. These ASBs have been very successful in reducing the amount of acoustic energy which propagates into the steam dome. In addition, modifications to the Laguna Verde Nuclear Power Plant Unit 2 steam dryer have been completed to reduce the stress levels in critical locations in the dryer. The objective of this paper is to describe the acoustic side branch concept and the design iterative processes that were undertaken at Laguna Verde Unit 2 to achieve a steam dryer design that meets the guidelines of the American Society of Mechanical Engineers, Boiler and Pressure

Process analysis of biofuelled heat and power plants integrated with a flue gas dryer; Processtudie av biobraensleeldade kraftvaermeverk integrerade med roekgastork

Energy Technology Data Exchange (ETDEWEB)

Johansson, Kent; Steinwall, Pontus [Sycon Energikonsult AB, Malmoe (Sweden)

2000-01-01

In this report three different processes for combined heat and power production from biomass have been evaluated and compared. Both economical and technical questions have been investigated. The examined processes are: 1. CFB fuelled with wet biomass; 2. A boiler fuelled with pulverised biomass integrated with a traditional flue gas dryer; and 3. A boiler fuelled with pulverized biomass integrated with a flue gas dryer with a closed loop. All the processes have a district heat output of 80 MW. Calculations have been made at three different loads: 100, 70 and 40 % respectively. The performance characteristics in form of electric efficiency and fuel utilisation are very similar for the processes. To evaluate the thermodynamic differences between the processes, calculations have been made with extreme temperatures in the district heating net, 65 deg C/100 deg C. The process with a closed loop drier has a saturation temperature in the flue gas of 95 deg C. Therefore this process has a high fuel utilization even if the incoming water has a high temperature. The fuel utilization for alternatives 1 and 2 decreases almost down to the efficiency of the furnace. This shows that the temperature of the water is too high to recapture the latent heat in the flue gases. The investment costs for the processes have been estimated. Also these are very similar for the three alternatives. The cost for the process with the CFB is 412 million SEK. The boiler in alternative 2 and 3 is approximately 20 million SEK cheaper than the CFB. The decreased cost for the boiler is compensated by the cost for the dryers. The investment cost for the traditional dryer has been estimated to 20 million SEK and 30 million SEK for the closed loop dryer. The total cost for alternative 2 is then 417 million SEK and 414 million SEK for alternative 3. Operation and maintenance costs for the processes with dryer are supposed to be 1 respectively 1.5 million SEK higher than for alternative 1. The dryers may

High quality ceramic coatings sprayed by high efficiency hypersonic plasma spraying gun

International Nuclear Information System (INIS)

Zhu Sheng; Xu Binshi; Yao JiuKun

2005-01-01

This paper introduced the structure of the high efficiency hypersonic plasma spraying gun and the effects of hypersonic plasma jet on the sprayed particles. The optimised spraying process parameters for several ceramic powders such as Al 2 O 3 , Cr 2 O 3 , ZrO 2 , Cr 3 C 2 and Co-WC were listed. The properties and microstructure of the sprayed ceramic coatings were investigated. Nano Al 2 O 3 -TiO 2 ceramic coating sprayed by using the high efficiency hypersonic plasma spraying was also studied. Compared with the conventional air plasma spraying, high efficiency hypersonic plasma spraying improves greatly the ceramic coatings quality but at low cost. (orig.)

ANALISIS KELAYAKAN TEKNIS DAN FINANSIAL DARI INVESTASI PENGADAAN TRAY DRYER BERBAHAN BAKAR BIOMASSA PADA USAHA ARANG TEMPURUNG KELAPA BERBASIS EKSPOR (Studi Kasus di Tropica Nucifera Industry – Yogyakarta

Directory of Open Access Journals (Sweden)

Fanny Widadie

2013-11-01

Full Text Available The purpose of the study is to assess the technical and financial feasibility of procurement investment Tray Dryer fueled biomass to operations of coconut shell charcoal briquette in PT. Tropica Nucifera Industry. The result showed that investment-Tray Dryer on cocnut shell charcoal briquette bussiness was highly feasibile both the technical and financial aspects. The technical aspect was seen that the quantity-production capabilities of coconut shell charcoal briquettes using a dryer-Tray Dryer could be increased 15 percent compared the previous consdition-used of solar energy. While the quality of the charcoal briquettes produced from Tray Dryer was a much butter quality, moisture content (6.39%; ash (2.65%; carbon-bound (85.83%, compared to using sunlight, water content (15.89; ash (2.57% and carbon-bound (77.32%.The financial aspects of procurement Tray Dryer investment that its value was more feasible than previous, nothing Tray Dryer. Coconut shell charcoal briquet enterprises without using Tray Dryer was feasible to be done with NPV 1,058,928.12, IRR 63%, Payback Period 1 year and 9 moths, Net B/C 2.25 and analysis of swicthcing value reached 20 percent. And after the business using Tray Drayer, the financial analysis was much more feasible with NPV 2,285,500,498.12, IRR 113%, Payback Period 11 months, Net B/C 3.5 and analysis of switching value reached 50 percent.

Experimental investigation and thermodynamic performance analysis of a solar dryer using an evacuated-tube air collector

International Nuclear Information System (INIS)

Lamnatou, Chr.; Papanicolaou, E.; Belessiotis, V.; Kyriakis, N.

2012-01-01

Highlights: ► We evaluate an evacuated-tube solar air collector and use it to develop a novel dryer. ► Apple, carrot and apricot thin-layer drying experiments are conducted. ► Best overall fitting among several available thin-layer drying models is pursued. ► Thermodynamic analysis yields optimal collector area, energy utilization/exergy loss. ► The proposed dryer has a capacity for drying larger quantities of products. -- Abstract: The present work presents a thermodynamic performance analysis of a solar dryer with an evacuated-tube collector. Drying experiments for apples, carrots and apricots were conducted, after a preliminary stage of the investigation which included measurements for the determination of the collector efficiency. These results showed that the warm outlet air of the collector attains temperature levels suitable for drying of agricultural products without the need of preheating. Thus, the present collector was used as the heat source for a drying chamber in the frame of the development of a novel, convective, indirect solar dryer; given the fact that in the literature there are only a few studies about this type of collectors in conjunction with solar drying applications. Thin-layer drying models were fitted to the experimental drying curves, including the recent model of Diamante et al. which showed good correlation coefficients for all the tested products. Drying parameters such as moisture ratio and drying rates were calculated. Furthermore, an energetic/exergetic analysis of the dryer was also conducted and performance coefficients such as pick-up and exergy efficiencies, energy utilization ratio, exergy losses were determined for several configurations such as single and double-trays and several drying air velocities. On the other hand, an optimal collector surface area study was conducted, based on laws for minimum entropy generation. Design parameters such as optimum collector area were determined based on the minimum entropy

Experimental study of regenerative desiccant integrated solar dryer with and without reflective mirror

Energy Technology Data Exchange (ETDEWEB)

Shanmugam, V. [Department of Mechanical Engineering, Sathyabama University, Chennai, 600 119 (India); Natarajan, E. [Institute for Energy Studies, College of Engineering, Anna University, Chennai, 600 025 (India)

2007-06-15

An indirect forced convection with desiccant integrated solar dryer has been built and tested. The main parts are: a flat plate solar air collector, a drying chamber, desiccant bed and a centrifugal blower. The system is operated in two modes, sunshine hours and off sunshine hours. During sun shine hours the hot air from the flat plate collector is forced to the drying chamber for drying the product and simultaneously the desiccant bed receives solar radiation directly and through the reflected mirror. In the off sunshine hours, the dryer is operated by circulating the air inside the drying chamber through the desiccant bed by a reversible fan. The dryer is used to dry 20 kg of green peas and pineapple slices. Drying experiments were conducted with and without the integration of desiccant unit. The effect of reflective mirror on the drying potential of desiccant unit was also investigated. With the inclusion of reflective mirror, the drying potential of the desiccant material is increased by 20% and the drying time is reduced. The drying efficiency of the system varies between 43% and 55% and the pick-up efficiency varies between 20% and 60%, respectively. Approximately in all the drying experiments 60% of moisture is removed by air heated using solar energy and the remainder by the desiccant. The inclusion of reflective mirror on the desiccant bed makes faster regeneration of the desiccant material. (author)

PADDY DRYING IN MIXED ADSORPTION DRYER WITH ZEOLITE: DRYING RATE AND TIME ESTIMATION

Directory of Open Access Journals (Sweden)

Mochammad Djaeni

2013-11-01

Full Text Available Recently, the main problem of the rice stock and distribution in Indonesia is the quality degradation as indicated in unpleasant odor (smelly, stained, yellowness, and high percentage of broken rice. This is due to the low of paddy quality dried by from either direct sunlight or conventional fluidized bed dryer. As a result, the paddy cracks and breaks easily during milling in which causes the storage life being shorter as the enzymatic degradation by germ or fungi occurs. Air dehumidified with zeolite at drying medium temperature is potential to improve the quality of paddy. Zeolite is a material having high affinity to water vapor. In this case, the paddy and zeolite was mixed and fluidized with the air. The air will evaporate water from paddy, and at same time, the zeolite will adsorb water from air. Hence, the humidity of dryer can be kept low in which improves the driving force for drying. This work discusses the effect of presence of zeolite in the dryer, operational drying temperature, air velocity and relative humidity on drying rate of paddy. The results showed that increasing of zeolite as well as operational temperature increased the drying rate. In addition, using the model, the air dehumidification with zeolite and increase of air velocity can speed up drying time significantly at operational temperature below 80oC. This condition is very suitable for paddy drying since the quality degradation can be avoided.

Effect of spray angle and spray volume on deposition of a medium droplet spray with air support in ivy pot plants.

Science.gov (United States)

Foqué, Dieter; Pieters, Jan G; Nuyttens, David

2014-03-01

Spray boom systems, an alternative to the predominantly-used spray guns, have the potential to considerably improve crop protection management in glasshouses. Based on earlier experiments, the further optimization of the deposits of a medium spray quality extended range flat fan nozzle type using easy adjustable spray boom settings was examined. Using mineral chelate tracers and water sensitive papers, the spray results were monitored at three plant levels, on the upper side and the underside of the leaves, and on some off-target collectors. In addition, the deposition datasets of all tree experiments were compared. The data showed that the most efficient spray distribution with the medium spray quality flat fan nozzles was found with a 30° forward angled spray combined with air support and an application rate of 1000 L ha(-1) . This technique resulted in a more uniform deposition in the dense canopy and increased spray deposition on the lower side of the leaves compared with the a standard spray boom application. Applying 1000 L ha(-1) in two subsequent runs instead of one did not seem to show any added value. Spray deposition can be improved hugely simply by changing some spray boom settings like nozzle type, angling the spray, using air support and adjusting the spray volume to the crop. © 2013 Society of Chemical Industry.

Saving energy. [Metal Coating With Infrared Dryers

Energy Technology Data Exchange (ETDEWEB)

Schmid, K

1981-01-01

One way of saving energy in metal coating is by using electrically heated infrared dryers with medium-wave radiation (2 to 3 ..mu..m). The absorbing capacity of varnishes and plastic coatings is >90% in this range so that the radiation energy is almost completely transformed into heat. Medium-wave radiation sources have a much higher service life than short-wave sources (30.000 hours of operation) and do not require cooling; compared with long-wave sources, they have a higher heat transfer and thus much shorter drying times. The main fields of application, a cost example, and practical examples among the customers of Messrs. Eisenmann are presented.

Design and Performance Evaluation of a Solar Assisted Heat Pump Dryer Integrated with Biomass Furnace for Red Chilli

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performance of a solar assisted heat pump dryer integrated with biomass furnace has been designed and evaluated for drying red chillies, and drying kinetics of red chillies were evaluated. The red chillies were dried from 22 kg with moisture content of 4.26 db to moisture content of 0.08 db which needed 11 hours, with the average drying chamber temperature, drying chamber relative humidity, and an air mass flow rate of 70.5°C, 10.1%, and 0.124 kg/s, respectively, while the open sun drying needed 62 hours. Compared to open sun drying, this dryer yielded 82% saving in drying time. The drying rate, the specific moisture extraction rate, and thermal efficiency of the dryer were estimated in average to be about 1.57 kg/h, 0.14 kg/kWh, and 9.03%, respectively. Three mathematical models, the Newton, Henderson-Pabis, and Page models, were fitted to the experimental data on red chillies dried by solar assisted heat pump dryer integrated with biomass furnace and open sun drying. The performance of these models was evaluated by comparing the coefficient of determination (R2, mean bias error (MBE, and root mean-square error (RMSE. The Page model gave the best results for representing drying kinetics of red chillies.

Optical fuel spray measurements

Energy Technology Data Exchange (ETDEWEB)

Hillamo, H.

2011-07-01

Diesel fuel sprays, including fuel/air mixing and the physics of two-phase jet formation, are discussed in the thesis. The fuel/air mixing strongly affects emissions formation in spray combustion processes where the local combustion conditions dictate the emission formation. This study comprises optical measurements both in pressurized spray test rigs and in a running engine.The studied fuel injection was arranged with a common rail injection system and the injectors were operated with a solenoid-based injection valve. Both marine and heavy-duty diesel engine injectors were used in the study. Optical fuel spray measurements were carried out with a laser-based double-framing camera system. This kind of equipments is usually used for flow field measurements with Particle Image Velocimetry technique (PIV) as well as for backlight imaging. Fundamental fuel spray properties and spray formation were studied in spray test rigs. These measurements involved studies of mixing, atomization, and the flow field. Test rig measurements were used to study the effect of individual injection parameters and component designs. Measurements of the fuel spray flow field, spray penetration, spray tip velocity, spray angle, spray structure, droplet accumulation, and droplet size estimates are shown. Measurement campaign in a running optically accessible large-bore medium-speed engine was also carried out. The results from engine tests were compared with equivalent test rig measurements, as well as computational results, to evaluate the level of understanding of sprays. It was shown that transient spray has an acceleration and a deceleration phase. Successive flow field measurements (PIV) in optically dense diesel spray resulted in local and average velocity data of diesel sprays. Processing fuel spray generates a flow field to surrounding gas and entrainment of surrounding gas into fuel jet was also seen at the sides of the spray. Laser sheet imaging revealed the inner structure of diesel

Modelling of hot air chamber designs of a continuous flow grain dryer

DEFF Research Database (Denmark)

Kjær, Lotte Strange; Poulsen, Mathias; Sørensen, Kim

2018-01-01

The pressure loss, flow distribution and temperature distribution of a number of designs of the hot air chamber in a continuous flow grain dryer, were investigated using CFD. The flow in the dryer was considered as steady state, compressible and turbulent. It is essential that the grain...... is uniformly dried as uneven drying can result in damage to the end-product during storage. The original commercial design was modified with new guide vanes at the inlets to reduce the pressure loss and to ensure a uniform flow to the line burner in the hot air chamber. The new guide vane design resulted...... in a 10% reduction in pressure loss and a γ-value of 0.804. Various design changes of the hot air chamber were analysed in terms of pressure loss and temperature distribution with the aim of a temperature variation of 5 K at the outlet ducts. An obstruction design was analysed, which improved mixing...

Design aspects of integrated compact thermal storage system for solar dryer applications

International Nuclear Information System (INIS)

Rajaraman, R.; Velraj, R.; Renganarayanan, S.

2000-01-01

Solar energy is an excellent source for drying of crops, fruits, vegetables and other agricultural and forest products. Though the availability of solar energy is plenty, it is time dependent in nature. The energy need for some applications is also time dependent, but in a different pattern and phase from the solar energy supply. This implies that the solar dryer should be integrated with an efficient thermal storage system to match the time-dependent supply and end-use requirements. Based on the studies carried out on Latent Heat Thermal Storage (LHTS) Systems, it is observed that when air is used as the heat transfer fluid in LHTS system, nearly uniform surface heat flux can be achieved. Hence the LHTS systems are most suitable for air based solar drying applications. In the present work some major conclusions arrived from the investigations on LHTS systems and the design considerations for the integrated latent heat thermal storage for the solar dryer are reported. (Author)

Effect of blueberry extract from blueberry pomace on the microencapsulated fish oil

Science.gov (United States)

The effect of the addition of blueberry extract (BE) obtained from blueberry pomace on lipid oxidation of pollock liver oil (PO) during microencapsulation was evaluated. An emulsion containing PO and BE (EBE) was prepared and spray dried in a pilot scale spray dryer. Thiobarbituric acids (TBARS) of ...

Spray characteristics and spray cooling heat transfer in the non-boiling regime

International Nuclear Information System (INIS)

Cheng, Wen-Long; Han, Feng-Yun; Liu, Qi-Nie; Fan, Han-Lin

2011-01-01

Spray cooling is an effective method for dissipating high heat fluxes in the field of electronics thermal control. In this study, experiments were performed with distilled water as a test liquid to study the spray cooling heat transfer in non-boiling regime. A Phase Doppler Anemometry (PDA) was used to study the spray characteristics. The effects of spray flow rate, spray height, and inlet temperature on spray cooling heat transfer were investigated. It was found that the parameters affect heat transfer of spray cooling in non-boiling regime by the spray characteristics and working fluid thermophysical properties. Then the corresponding droplet axial velocity and Sauter mean diameter (SMD) were successfully correlated with mean absolute error of 15%, which were based upon the orifice diameter, the Weber and Reynolds numbers of the orifice flow prior to liquid breakup, dimensionless spray height and spray cross-section radius. The heat transfer in non-boiling regime was correlated with a mean absolute error of 7%, which was mainly associated with the working fluid thermophysical properties, the Weber and Reynolds numbers hitting the heating surface, dimensionless heating surface temperature and diameter. -- Highlights: → The spray flow rate, spray height, and inlet temperature affect heat transfer of spray cooling in non-boiling regime by the spray characteristics and the working fluid thermophysical properties. → Then the corresponding droplet axial velocity and Sauer mean diameter (SMD) were successfully correlated with mean absolute error of 15%. → The heat transfer in non-boiling regime was correlated with a mean absolute error of 7%.

Emissions control of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans at municipal waste combustors

International Nuclear Information System (INIS)

Tseng, S.C.; Jozewicz, W.; Sedman, C.B.

1991-01-01

This paper gives the results of an analysis of available emission data of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/PCDF) from municipal waste combustors (MWCs) to evaluate the effectiveness of various air pollution control devices on PCDD/PCDF removal. The effects of flue gas temperature, recycling fabric filter ash, and process additives such as ammonia and Tesisorb powder were also analyzed. The analysis shows that MWCs equipped with a spray dryer followed by fabric filters can achieve PCDD/PCDF removal efficiencies (REs) of 97% and higher. A RE of 94% has been achieved at a combustor equipped with a Thermal DeNO x system followed by a spray dryer and fabric filters. MWCs equipped with a duct sorbent injection system followed by fabric filters can potentially achieve a RE of 99%. A combustor equipped with a spray dryer followed by electrostatic precipitators (ESPs) has achieved a RE of 64%. Neither a duct sorbent injection system followed by ESPs nor a furnace sorbent injection system followed by ESPs could effectively remove PCDD/PCDF. PCDD/PCDF were not effectively removed from MWCs equipped with ESPs as the only devices to control air pollution

Layered growth with bottom-spray granulation for spray deposition of drug.

Science.gov (United States)

Er, Dawn Z L; Liew, Celine V; Heng, Paul W S

2009-07-30

The gap in scientific knowledge on bottom-spray fluidized bed granulation has emphasized the need for more studies in this area. This paper comparatively studied the applicability of a modified bottom-spray process and the conventional top-spray process for the spray deposition of a micronized drug during granulation. The differences in circulation pattern, mode of growth and resultant granule properties between the two processes were highlighted. The more ordered and consistent circulation pattern of particles in a bottom-spray fluidized bed was observed to give rise to layered granule growth. This resulted in better drug content uniformity among the granule batches and within a granule batch. The processes' sensitivities to wetting and feed material characteristics were also compared and found to differ markedly. Less robustness to differing process conditions was observed for the top-spray process. The resultant bottom-spray granules formed were observed to be less porous, more spherical and had good flow properties. The bottom-spray technique can thus be potentially applied for the spray deposition of drug during granulation and was observed to be a good alternative to the conventional technique for preparing granules.

Spray deposition and spray drift in orchard spraying by multiple row sprayers

NARCIS (Netherlands)

Wenneker, M.; Zande, van de J.C.; Michielsen, J.G.P.; Stallinga, H.; Velde, van P.

2016-01-01

The evaluation of the latest data on spray drift in orchard spraying in the Netherlands, and measurements of surface water quality parameters show that the current legislation and measures are insufficient to protect the surface water. To meet the national and European objectives regarding surface

Drying of Rosella (Hibiscus sabdariffa Flower Petals using Solar Dryer with Double Glass Cover Collector

Directory of Open Access Journals (Sweden)

Tjukup Marnoto

2014-10-01

Full Text Available Chemical ingredients in rosella petals are very beneficial for health. Rosella petals needed to be drained for storage and packing purpose. The traditional drying takes 5 days and less healthy. Solar dryer technology can speed up the drying process and protect materials from dust contamination. Solar dryer with double glass covered collector has been designed and made for drying of agricultural products such as rosella flowers. Rosella petals as much as 2300 grams with initial moisture content of 90.84 % be dried with this dryer until the moisture content of 7.67 % takes only 2 days, although the weather was less sunny . The temperature in the drying chamber was not more than 50° C, so it was good for drying groceries, not damaging chemical ingredients. The relative humidity in the space dryeris was about 40 % and it was still relative low. Drying rate and drying performance was expressed by the efficiency and Specific Moisture Evaporation Rate ( SMER were influenced by water content of the dried material and weather. Daily efficiency at the first and the second day: 14.931 % and 5.78%, while the daily SMER on the first and the second day: 0.222 and 0.0256 ( kg / kWh .

Final Report: Laboratory Development of a High Capacity Gas-Fired Paper Dryer

Energy Technology Data Exchange (ETDEWEB)

Yaroslav Chudnovsky; Aleksandr Kozlov; Lester Sherrow

2005-09-30

Paper drying is the most energy-intensive and temperature-critical aspect of papermaking. It is estimated that about 67% of the total energy required in papermaking is used to dry paper. The conventional drying method uses a series of steam-heated metal cylinders that are required to meet ASME codes for pressure vessels, which limits the steam pressure to about 160 psig. Consequently, the shell temperature and the drying capacity are also limited. Gas Technology Institute together with Boise Paper Solutions, Groupe Laperrier and Verreault (GL&V) USA Inc., Flynn Burner Corporation and with funding support from the U.S. Department of Energy, U.S. natural gas industry, and Gas Research Institute is developing a high efficiency gas-fired paper dryer based on a combination of a ribbon burner and advanced heat transfer enhancement technique. The Gas-Fired Paper Dryer (GFPD) is a high-efficiency alternative to conventional steam-heated drying drums that typically operate at surface temperatures in the 300 deg F range. The new approach was evaluated in laboratory and pilot-scale testing at the Western Michigan University Paper Pilot Plant. Drum surface temperatures of more than 400 deg F were reached with linerboard (basis weight 126 lb/3000 ft2) production and resulted in a 4-5 times increase in drying rate over a conventional steam-heated drying drum. Successful GFPD development and commercialization will provide large energy savings to the paper industry and increase paper production rates from dryer-limited (space- or steam-limited) paper machines by an estimated 10 to 20%, resulting in significant capital costs savings for both retrofits and new capacity.

76 FR 22453 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2011-04-21

... Mode and Off Mode b. Automatic Cycle Termination c. Ventless Clothes Dryers d. Consumer Usage Habits e... as cooling capacity in British thermal units (Btu) per hour (h) divided by electrical input power in...

Effect of spray application technique on spray deposition in greenhouse strawberries and tomatoes.

Science.gov (United States)

Braekman, Pascal; Foque, Dieter; Messens, Winy; Van Labeke, Marie-Christine; Pieters, Jan G; Nuyttens, David

2010-02-01

Increasingly, Flemish greenhouse growers are using spray booms instead of spray guns to apply plant protection products. Although the advantages of spray booms are well known, growers still have many questions concerning nozzle choice and settings. Spray deposition using a vertical spray boom in tomatoes and strawberries was compared with reference spray equipment. Five different settings of nozzle type, size and pressure were tested with the spray boom. In general, the standard vertical spray boom performed better than the reference spray equipment in strawberries (spray gun) and in tomatoes (air-assisted sprayer). Nozzle type and settings significantly affected spray deposition and crop penetration. Highest overall deposits in strawberries were achieved using air-inclusion or extended-range nozzles. In tomatoes, the extended-range nozzles and the twin air-inclusion nozzles performed best. Using smaller-size extended-range nozzles above the recommended pressure range resulted in lower deposits, especially inside the crop canopy. The use of a vertical spray boom is a promising technique for applying plant protection products in a safe and efficient way in tomatoes and strawberries, and nozzle choice and setting should be carefully considered.

Indoor spray measurement of spray drift potential using a spray drift test bench : effect of drift-reducing nozzle types, spray boom height, nozzle spacing and forward speed

NARCIS (Netherlands)

Moreno Ruiz, J.R.

2014-01-01

In a series of indoor experiments spray drift potential was assessed when spraying over a spray drift testbench with two different driving speeds, 2m/s and 4m/s, two different spray boom heights, 30 cm and 50 cm, and two different nozzle spacing, 25 cm and 50 cm, for six different nozzle types. The

Powder stickiness in milk drying: uncertainty and sensitivity analysis for process understanding

DEFF Research Database (Denmark)

Ferrari, Adrián; Gutiérrez, Soledad; Sin, Gürkan

2017-01-01

A powder stickiness model based in the glass transition temperature (Gordon – Taylor equations) was built for a production scale milk drying process (including a spray chamber, and internal/external fluid beds). To help process understanding, the model was subjected to sensitivity analysis (SA...... for nonlinear error propagation was selected as the main UA approach. SA results show an important local sensitivity on the spray dryer, but at the end of the internal fluid bed (critical point for stickiness) minor local sensitivities were observed. Feed concentrate moisture was found as the input with major...... global sensitivity on the glass transition temperature at the critical point, so it could represent a key variable for helping on stickiness control. UA results show the major model predictions uncertainty on the spray dryer, but it does not represent a stickiness issue since the product...

Experiments on aerosol removal by high-pressure water spray

Energy Technology Data Exchange (ETDEWEB)

Corno, Ada del, E-mail: delcorno@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Morandi, Sonia, E-mail: morandi@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Parozzi, Flavio, E-mail: parozzi@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Araneo, Lucio, E-mail: lucio.araneo@polimi.it [Politecnico di Milano, Department of Energy, via Lambruschini 4A, I-20156 Milano (Italy); CNR-IENI, via Cozzi 53, I-20125 Milano (Italy); Casella, Francesco, E-mail: francesco2.casella@mail.polimi.it [Politecnico di Milano, Department of Energy, via Lambruschini 4A, I-20156 Milano (Italy)

2017-01-15

Highlights: • Experimental research to measure the efficiency of high-pressure sprays in capturing aerosols if applied to a filtered containment venting system in case of severe accident. • Cloud of monodispersed SiO{sub 2} particles with sizes 0.5 or 1.0 μm and initial concentration in the range 2–90 mg/m{sup 3}. • Carried out in a chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls equipped with a high pressure water spray with single nozzle. • Respect to low-pressure sprays, removal efficiency turned out significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure sprays system. - Abstract: An experimental research was managed in the framework of the PASSAM European Project to measure the efficiency of high-pressure sprays in capturing aerosols when applied to a filtered containment venting system in case of severe accident. The campaign was carried out in a purposely built facility composed by a scrubbing chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls to permit the complete view of the aerosol removal process, where the aerosol was injected to form a cloud of specific particle concentration. The chamber was equipped with a high pressure water spray system with a single nozzle placed on its top. The test matrix consisted in the combination of water pressure injections, in the range 50–130 bar, on a cloud of monodispersed SiO{sub 2} particles with sizes 0.5 or 1.0 μm and initial concentration ranging between 2 and 99 mg/m{sup 3}. The spray was kept running for 2 min and the efficiency of the removal was evaluated, along the test time, using an optical particle sizer. With respect to low-pressure sprays, the removal efficiency turned out much more significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure spray system. The highest removal rate was

Experiments on aerosol removal by high-pressure water spray

International Nuclear Information System (INIS)

Corno, Ada del; Morandi, Sonia; Parozzi, Flavio; Araneo, Lucio; Casella, Francesco

2017-01-01

Highlights: • Experimental research to measure the efficiency of high-pressure sprays in capturing aerosols if applied to a filtered containment venting system in case of severe accident. • Cloud of monodispersed SiO_2 particles with sizes 0.5 or 1.0 μm and initial concentration in the range 2–90 mg/m"3. • Carried out in a chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls equipped with a high pressure water spray with single nozzle. • Respect to low-pressure sprays, removal efficiency turned out significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure sprays system. - Abstract: An experimental research was managed in the framework of the PASSAM European Project to measure the efficiency of high-pressure sprays in capturing aerosols when applied to a filtered containment venting system in case of severe accident. The campaign was carried out in a purposely built facility composed by a scrubbing chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls to permit the complete view of the aerosol removal process, where the aerosol was injected to form a cloud of specific particle concentration. The chamber was equipped with a high pressure water spray system with a single nozzle placed on its top. The test matrix consisted in the combination of water pressure injections, in the range 50–130 bar, on a cloud of monodispersed SiO_2 particles with sizes 0.5 or 1.0 μm and initial concentration ranging between 2 and 99 mg/m"3. The spray was kept running for 2 min and the efficiency of the removal was evaluated, along the test time, using an optical particle sizer. With respect to low-pressure sprays, the removal efficiency turned out much more significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure spray system. The highest removal rate was detected with 1 �

Fission product aerosol removal test by containment spray under accident management conditions (3)

International Nuclear Information System (INIS)

Watanabe, Atsushi; Nagasaka, Hideo; Yokobori, Seiichi; Akinaga, Makoto

2000-01-01

In order to demonstrate the effective FP aerosol removal by containment spray under Japanese AM conditions, two system integral tests and two separate effect tests were carried out using a full-height simulation test facility. In case of PWR LOCA, aerosol concentration in the upper containment vessel decreased even under low spray flow rate. In case of BWR LOCA with water injection into RPV, the aerosol concentration in the entire vessel also decreased rapidly after aerosol supply stopping. In both cases, the removal rate estimated from the NUREG-1465 was coincided with test results. The aerosol washing effect by spray was confirmed to be predominant by conducting suppression chamber isolation test. It turned out that the effect of aerosol solubility and density on aerosol removal by spray was quite small by conducting insoluble aerosol injection test. After the modification of aerosol removal model by the spray and hygroscopic aerosol model in original MELCOR 1.8.4, calculated aerosol concentration transient in the containment vessel agreed well with the test data. (author)

Evaluation of an industrial gas-fired IR dryer; Utvaerdering av en industriell gaseldad IR-straalare

Energy Technology Data Exchange (ETDEWEB)

Stenstroem, S; Hermodsson, S

1994-11-01

The IR dryer is used in a paper making machine to dry the paper web after it has been coated with a surface layer. In part 1 of the project a mathematical model have been developed, capable of calculating the radiation intensity and other energy flows in the dryer. In part 2 of the project, measurements have been made on the IR radiator mounted in the paper making machine. The calculation model shows the efficiency of the radiator to 39% at full power and 35% at half power. The direct measurements were made at half power and gave an efficiency of 31% for new radiators and 28% for old ones. The conclusion is that the calculation model values corresponds very well compared with direct measurements.

Numerical calculations of heat engineering parameters of a solar greenhouse dryer

International Nuclear Information System (INIS)

Akhatov, Zh.S.; Khalimov, A.S.

2015-01-01

The results of numerical simulation to determine the optimum volume of a thermal storage water heater in a solar greenhouse dryer are presented. A CAD (computer-aided design) model is created for the given installation by simulating the heat transfer processes with the aid of the Solid Works Flow Simulation software. The given CAD model consists of a concrete foundation and a steel frame in which translucent coatings made from two-layer polycarbonate sheets 6 mm in thickness with an air gap between the two layers are attached. The north wall is made of bricks with size and thickness of 2 x 4 m"2 and 0.4 m, respectively. The front surface has an angle of inclination 39.53 degree with respect to the horizontal surface for the maximum incidence of solar radiation to its surface. All the geometrical dimensions of the solar greenhouse dryer were selected on the basis of the allocated platform for the solar drying installation 3 x 4 m"2 in size. It is shown that the optimum volume of the heat storage tank for the present installation is 500 L. (authors)

Effect of brining on the drying rate of tilapia in a solar tunnel dryer

Energy Technology Data Exchange (ETDEWEB)

Kituu, G.M.; Shitanda, D.; Kanali, C.L.; Mailutha, J.T. [Jomo Kenyatta Univ. of Agriculture and Technology, Nairobi (Kenya). BEED

2008-07-01

In addition to being a source of protein, fish is an important source of local and foreign currency earnings in Kenya. A substantial amount of fish production is exported. Approximately 30 per cent is exported to the European Union, the United States, and countries in the Middle East, but nearly half of the total annual fish harvest in Kenya goes to waste due to poor processing and preservation. Measures must be taken to ensure the fish industry is protected and waste is minimized, since the livelihood of over 500,000 people depends on fish as a source of proteins and employment. Therefore, it is necessary to implement appropriate and affordable processing and preservation techniques for fish at the artisanal landing sites in order to reduce the wastage and spoilage of fish during oversupply, and to enhance long storage. This paper presented studies that were conducted to determine the effect of brining on the drying rate of tilapia in a solar tunnel dryer. The paper discussed the materials and methods, including a description of the solar tunnel dryer system; the brining process of fish; the fish drying process; and data analysis. It was concluded that limiting the amount of salt used in brining, and subsequently dehydrating fish with a solar tunnel dryer achieves a more stable and suitable dried fish product than osmotic dehydration or solar drying process separately. 19 refs., 5 figs., 2 appendices.

Spray cooling

International Nuclear Information System (INIS)

Rollin, Philippe.

1975-01-01

Spray cooling - using water spraying in air - is surveyed as a possible system for make-up (peak clipping in open circuit) or major cooling (in closed circuit) of the cooling water of the condensers in thermal power plants. Indications are given on the experiments made in France and the systems recently developed in USA, questions relating to performance, cost and environmental effects of spray devices are then dealt with [fr

Comparison of Global Sizing Velocimetry and Phase Doppler Anemometry measurements of alternative jet fuel sprays

Science.gov (United States)

Sadr, Reza; Kannaiyan, Kumaran

2013-11-01

Atomization plays a crucial precursor role in liquid fuel combustion that directly affects the evaporation, mixing, and emission levels. Laser diagnostic techniques are often used to study the spray characteristics of liquid fuels. The objective of this work is to compare the spray measurements of Gas-to Liquid (GTL) jet fuels obtained using Global Sizing Velocimetry (GSV) and Phase Doppler Anemometry (PDA) techniques at global and local levels, respectively. The chemical and physical properties of GTL fuels are different from conventional jet fuels, owing to the difference in their production methodology. In this work, the experimental facility, the measurement techniques, and spray characteristics of two different GTL fuels are discussed and compared with those of Jet A-1 fuel. Results clearly demonstrate that although the global measurement gives an overall picture of the spray, fine details are obtained only through local measurements and complement in gaining more inferences into the spray characteristics. The results also show a close similarity in spray characteristics between GTL and Jet A-1 fuels. Funded by Qatar Science and Technology Park.

Spray boom for selectively spraying a herbicidal composition onto dicots

DEFF Research Database (Denmark)

2012-01-01

There is provided a method and spray boom for discriminating cereal crop (monocot) and weeds (dicots). The spray boom includes means for digitally recording an image of a selected area to be treated by a nozzle on the spray boom, whereby a plant material is identified based on a segmentation proc...

Analysis and Testing of a Natural Convection Solar Dryer for the Tropics

Directory of Open Access Journals (Sweden)

A. O. Adelaja

2013-01-01

Full Text Available Solar dryers are imperative for the tropical and sub-Saharan African countries, which are faced with the duo challenges of inadequate electrical energy supply, which has severely limited the application of conventional refrigeration as a means of preservation of agricultural produce, and the need to make produce competitive in the international market. In this study, a cost-effective natural convection solar dryer was developed; the thermal and drying analyses were done and tested to obtain some performance evaluation parameters for the system in order to examine its efficiency and effectiveness by drying some plantain fillets. The collector and system efficiencies are found to be 46.4% and 78.73%, respectively, while a percentage moisture removal of 77.5% was achieved at the 20th hour in order to give final moisture contents of 15.75% in the product, which still maintained its integrity. With a cost of about $195.00, it has been affordable for the small- and medium-scale enterprises as well as for private use in domestic applications.

Experimental investigation of water sprayed finned heat exchanger tube bundles

International Nuclear Information System (INIS)

Sommer, A.

1987-07-01

Experimental investigations have been made to study the performance of two finned tube-bundle heat exchangers (FORGO type) when wetted by water sprays. The heat exchangers are designed to cool water in a dry cooling tower. The test-elements had a frontal area of 1 m 2 . The water sprays were created by 20 nozzles, 200 mm in front of the heat exchangers. Air velocities at the inlet of the coolers were in the range 0,8 m/s to 12 m/s and initial temperature differences ITD reached 45 degrees C. The test facility was designed to determine the combined latent and sensible heat fluxes in the wetted heat exchanger, the airside pressure drop and the air humidity and temperature at the exchanger inlet and outlet, and to measure the weight of the water wetting the cooler's surface. The sprayed test elements were investigated in different positions, but most of the experiments were carried out in the position with the fins horizontal

Reduction of spray pressure leads to less emission and better deposition of spray liquid at high-volume spraying in greenhouse tomato

NARCIS (Netherlands)

Os, van E.A.; Michielsen, J.M.G.P.; Corver, F.J.M.; Berg, van den J.V.; Bruins, M.A.; Porskamp, H.A.J.; Zande, van de J.C.

2005-01-01

In an experimental greenhouse, growing a tomato crop, it was investigated if a reduction in spray pressure could improve the spray result, while, simultaneously, emission to the ground could be reduced. Spray deposition on the leaves and the emission to the ground was evaluated at different spray

Immunological and physical evaluation of the multistage tuberculosis subunit vaccine candidate H56/CAF01 formulated as a spray-dried powder

DEFF Research Database (Denmark)

Thakur, Aneesh; Ingvarsson, Pall Thor; Schmidt, Signe Tandrup

2018-01-01

Liquid vaccine dosage forms have limited stability and require refrigeration during their manufacture, distribution and storage. In contrast, solid vaccine dosage forms, produced by for example spray drying, offer improved storage stability and reduced dependence on cold-chain facilities. This is......Liquid vaccine dosage forms have limited stability and require refrigeration during their manufacture, distribution and storage. In contrast, solid vaccine dosage forms, produced by for example spray drying, offer improved storage stability and reduced dependence on cold-chain facilities...

Cold Vacuum Dryer (CVD) Facility Security System Design Description. System 54

International Nuclear Information System (INIS)

WHITEHURST, R.

2000-01-01

This system design description (SDD) addresses the Cold Vacuum Drying (CVD) Facility security system. The system's primary purpose is to provide reasonable assurance that breaches of security boundaries are detected and assessment information is provided to protective force personnel. In addition, the system is utilized by Operations to support reduced personnel radiation goals and to provide reasonable assurance that only authorized personnel are allowed to enter designated security areas

Energy and rice quality aspects during drying of freshly harvested paddy with industrial inclined bed dryer

International Nuclear Information System (INIS)

Sarker, M.S.H.; Ibrahim, M. Nordin; Ab. Aziz, N.; Mohd. Salleh, P.

2014-01-01

Highlights: • We presented performance evaluation approach for industrial inclined bed paddy dryer. • Specific electrical energy consumption was 1.44–1.95 MJ/kg water evaporated. • Specific thermal energy consumption was 2.77–3.47 MJ/kg water evaporated. • Dryer yielded 1–4% higher head rice at drying temperature of 38–39 °C than 41–42 °C. • Dryers should be operated at 38–39 °C for 1–4% higher head rice at reasonable energy. - Abstract: The performance evaluation of any industrial dryer regarding energy consumption and product quality should be assessed to check its present status and to suggest for further efficient operation. An investigation was carried out to evaluate the impact of drying temperature and air flow on energy consumption and quality of rice during paddy drying with industrial inclined bed dryer (IBD) with average holding capacity of 15 ton in the selected complexes of Padiberas Nasional Berhad (BERNAS)-the national paddy custodian of Malaysia. In reducing paddy moisture content (mc) from 22% to 23% wet basis (wb) down to around 12.5% wb, the final mc, the specific electrical (in terms of primary energy) and the specific thermal energy consumption were found to be varied between 1.44 to 1.95 MJ/kg water evaporated and 2.77 to 3.47 MJ/kg water evaporated, respectively. Analysis revealed that the specific electrical energy consumption was around 20% lesser and the specific thermal energy consumption of IBDs was around 10% higher during drying with air temperature of 41–42 °C than drying with 38–39 °C in reducing paddy mc from 22% to 23% (wb) down to around 12.5% (wb). However, paddy being with almost same initial mc dried using drying temperature of 38–39 °C, IBDs yielded 1–4% higher head rice yield while milling recovery and whiteness were comparable at acceptable milling degree and transparency. The bed air flows between 0.27 and 0.29 m 3 m −2 s −1 resulted in higher head rice yield slightly while its

Effects of nozzle type and spray angle on spray deposition in ivy pot plants.

Science.gov (United States)

Foqué, Dieter; Nuyttens, David

2011-02-01

Fewer plant protection products are now authorised for use in ornamental growings. Frequent spraying with the same product or a suboptimal technique can lead to resistance in pests and diseases. Better application techniques could improve the sustainable use of the plant protection products still available. Spray boom systems--instead of the still predominantly used spray guns--might improve crop protection management in greenhouses considerably. The effect of nozzle type, spray pressure and spray angle on spray deposition and coverage in ivy pot plants was studied, with a focus on crop penetration and spraying the bottom side of the leaves in this dense crop. The experiments showed a significant and important effect of collector position on deposition and coverage in the plant. Although spray deposition and coverage on the bottom side of the leaves are generally low, they could be improved 3.0-4.9-fold using the appropriate application technique. When using a spray boom in a dense crop, the nozzle choice, spray pressure and spray angle should be well considered. The hollow-cone, the air-inclusion flat-fan and the standard flat-fan nozzle with an inclined spray angle performed best because of the effect of swirling droplets, droplets with a high momentum and droplet direction respectively. Copyright © 2010 Society of Chemical Industry.

Data report on spray cooling test by ROSA-III, (1)

International Nuclear Information System (INIS)

Sobajima, Makoto; Murata, Hideo; Shiba, Masayoshi

1980-03-01

A separate effect test on spray cooling was carried out using one core channel of ROSA-III BWR LOCA test facility. This report describes a heating experiment in the series of runs. (1) The cooling from top of the core by spray easily causes countercurrent flow limit due to the vaparization of falling water itself, so it becomes in effective. (2) The cooling by falling water is irregular and unstable. Therefore, the cooling by the falling water is not to be relied on. (3) CCFL at porous plate is hard to occur, compared with single pipe. A quantitative study of this is desired to evaluate reflooding rate. Some suggestions for ROSA-III design are also made. (author)

Correlations of Mean Process Parameters for Agricultural Products Drying in Thin Bed in Solar Direct Dryers

Directory of Open Access Journals (Sweden)

MSc. Ciro César Bergues-Ricardo

2015-11-01

Full Text Available A group of correlations is given between mean parameters of drying process drying velocity, energy losses, useful energy, and thermal efficiency. Those are suitable for conditions of thin bed drying, in direct solar dryers, and may help for developing of an integral approach of solar drying in those conditions. Correlations are reliable for drying processes of diverse crop products specified, suchas roots, seeds, vegetables, fruits, wood, etc, with natural or forced convection. Correlations were validated in Cuba for usual ranges of efficiency and products in solar dryers of cover, cabinet and house types, in tropical conditions. These correlations are useful for design and exploitation ofdryers and for theoretical and practical comprehension of solar drying like a system.

Experimental investigation of a solar dryer with natural convective heat flow

Energy Technology Data Exchange (ETDEWEB)

Gbaha, P.; Yobouet Andoh, H.; Kouassi Saraka, J. [Laboratoire d' Energies d' Energies Nouvelles et Renouvelables, Institut National Polytechnique Felix Houphoeuet-Boigny, B.P. 1526 Yamoussoukro (Ivory Coast); Kamenan Koua, B.; Toure, S. [Laboratoire d' Energie Solaire, Universite de Cocody, 22 B.P.: 582, Abidjan 22 (Ivory Coast)

2007-09-15

A direct type natural convection solar dryer is designed. It is constructed in local materials (wood, blades of glass, metals) then tested experimentally in foodstuffs drying (cassava, bananas, mango). It is about an experimental approach which consists in analyzing the behavior of the dryer. The study relates mainly kinetics and establishment of drying heat balances. The influence of significant parameters governing heat and mass transfers, such as solar incident radiation, drying air mass flow and effectiveness, is analyzed in order to evaluate its thermal performances. Experimental data can be represented by empirical correlations of the form M(t)=M{sub i}exp(-kt) for representation of drying process. The resolution of these drying equations makes-possible to predict total drying time of each product. Moreover, this drying process allows to reduce the moisture content of cassava and sweet banana approximately to 80% in 19 and 22 h, respectively to reach the safety threshold value of 13%. This value permits the conservation of these products about one year without deterioration. The determination of parameters, like ambient temperature, drying chamber temperature, drying air mass flow and incident heat fluxes, allow to predict the drying effectiveness for modeling and refining the dimensioning of the elaborate prototype. (author)

Development of high-density bentonite barriers by means of spraying methods. Part 2. Investigation of field conditions

International Nuclear Information System (INIS)

Tanaka, Toshiyuki; Kobayashi, Ichizo; Nakajima, Makoto; Toida, Masaru

2006-01-01

The authors have developed a method of constructing high-density bentonite by means of wet spraying to act as a backfill material in narrow places in radioactive waste disposal facilities. On the basis of the results of laboratory tests, they conducted field spraying tests to investigate the field conditions. The results of these tests are summarized as follows: 1) The bentonite could be sprayed smoothly by using a rotary spraying machine and a screw conveyor. 2) Provided that the air flow was at least 18.5 m 3 /min and the nozzle diameter did not exceed 25 mm, an average dry density of bentonite of 1.6 Mg/m 3 or higher could be achieved. 3) The dry density was constant within the spraying distance range 500 mm ∼ 2000 mm. 4) With a nozzle diameter of 19 mm, a spraying distance of 1000 mm, and a water content of 19.5%, an average dry density of the sprayed bentonite of 1.6 Mg/m 3 or higher and a rebound ratio not exceeding 30% was achieved. 5) The dry density of the sprayed bentonite decreased as the volume of bentonite supplied was increased, and it was shows to be closely related to the rotational speed of the spraying machine and the volume of bentonite sprayed from each hole. (author)

Effect of separation and drainage of condensate on dehumidification in a refrigerated dryer; Reito joshitsuki ni okeru gyoshukusui bunri/haishutsu noryoku no joshitsu seino ni oyobosu eikyo

Energy Technology Data Exchange (ETDEWEB)

Goto, H.; Ichinose, T. [SMC Corp., Tokyo (Japan); Tanzawa, Y.; Hashizume, T. [Waseda Univ., Tokyo (Japan). Science and Engineering Research Lab.

1995-11-15

The representative refrigerated dryer as the compressed air dryers is one in which air was cooled at rather low temperature by working medium of refrigerators, and the dew point was decreased with increase of pressure, and air with low relative humility called as the dried air was obtained again by heating. In this paper, for clarifying effect of separation and drainage of condensate on dehumidification in a refrigerated dryer in relation to shape of a main cooler and a precool-reheater and air temperature of each part, calculation and experimental investigation were conducted. In a refrigerated dryer, condensate happened in the precool part of a precool-reheater and a main cooler, and this would give rise to reduce of separation and drainage of condensate and increase of thermal loads of each heat exchange, and would made dehumidification low. For a fact that decrease of separation and drainage of condensate in a main cooler would bring out heat conduction with phase change in the reheating part of a precool-reheater, it has a profitable side, but it is not desirable for ability of dryers. 6 refs., 9 figs., 1 tab.

Characterization of plasma sprayed beryllium ITER first wall mockups

Energy Technology Data Exchange (ETDEWEB)

Castro, R.G.; Vaidya, R.U.; Hollis, K.J. [Los Alamos National Lab., NM (United States). Material Science and Technology Div.

1998-01-01

ITER first wall beryllium mockups, which were fabricated by vacuum plasma spraying the beryllium armor, have survived 3000 thermal fatigue cycles at 1 MW/m{sup 2} without damage during high heat flux testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. The thermal and mechanical properties of the plasma sprayed beryllium armor have been characterized. Results are reported on the chemical composition of the beryllium armor in the as-deposited condition, the through thickness and normal to the through thickness thermal conductivity and thermal expansion, the four-point bend flexure strength and edge-notch fracture toughness of the beryllium armor, the bond strength between the beryllium armor and the underlying heat sink material, and ultrasonic C-scans of the Be/heat sink interface. (author)

Characterization of Plasma Sprayed Beryllium ITER First Wall Mockups

International Nuclear Information System (INIS)

Castro, Richard G.; Vaidya, Rajendra U.; Hollis, Kendall J.

1997-10-01

ITER first wall beryllium mockups, which were fabricated by vacuum plasma spraying the beryllium armor, have survived 3000 thermal fatigue cycles at 1 MW/sq m without damage during high heat flux testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. The thermal and mechanical properties of the plasma sprayed beryllium armor have been characterized. Results are reported on the chemical composition of the beryllium armor in the as-deposited condition, the through thickness and normal to the through thickness thermal conductivity and thermal expansion, the four-point bend flexure strength and edge-notch fracture toughness of the beryllium armor, the bond strength between the beryllium armor and the underlying heat sink material, and ultrasonic C-scans of the Be/heat sink interface

78 FR 20842 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2013-04-08

... DeLonghi); energy and environmental advocates (American Council for an Energy Efficient Economy (ACEEE... DEPARTMENT OF ENERGY 10 CFR Part 430 [Docket Number EERE-2013-BT-STD-0020] RIN 1904-AC98 Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and Room Air Conditioners...

Preservation of fruits and vegetables using solar dryers. A comparative study for solar and natural drying of grapes, figs, tomatoes and onions. IV. temperature measurements, calculating the generated energy and dryer efficiency during drying

International Nuclear Information System (INIS)

Sehery, A.A.; Gallali, Y.M.; Shoshan, H.

2000-01-01

This study has taken four axis, first, design and construction of the dryer, secondly, microbial load determination, thirdly, chemical and sensory evaluation data. The results of these three parts were published earlier at the International Congress on Application of Solar and Renewable Energy, Food Science and Technology and World Renewable Energy Congress V, Cairo, Egypt, 1992, 1996 and Florence, Italy, 1998, respectively. The whole study was oriented towards comparing the solar (three modes, direct, indirect, and mixed) and natural drying. The fourth part of the study is dealing with some parameters affecting drying as temperature measurement, calculating the generated energy and the dryer efficiency during drying periods. Drying temperature is considered the most important factor in the drying operation, since the accuracy of temperature measurement gives the correct results and right indication for the approval of these scientific methods in the drying operation and the design of solar dryers. In this project, we depended on temperature measurements at different points by means of thermocouples fixed in the heat collector and the drying chamber. The average temperature outside the dryer ranged from 21-41 degree C. That of the heat collector were 40-75 degree C and those of the drying chamber were in the range of 40-73 degree C. The radiation measurements calculated depending on the results recorded by the solar center instruments from 5/8/95 - 16/10/95. The thermal energy existing from the heat collector to the drying chamber during the drying period was measured using the equation of Holland. From the investigation results, we can conclude that in all trials, solar drying was a more efficient method for drying all samples of fruits and vegetables, especially for grapes, figs and onion. Grapes dried using mixed mode from 83 % to 30 % moisture in 4 days at an average temperature of 55 degree C while natural drying reduced the moisture to 57% for the same period

Modelling and simulation of processes by smart sensing : a solar dryer for plant material

Energy Technology Data Exchange (ETDEWEB)

Correa, E.C.; Diezma, B.; Ruiz-Altisent, M. [LPF-TAGRALIA Univ. Politecnica, CENIM-CSIC, Madrid (Spain)

2010-07-01

This paper reported on a study in which as small wood dryer was modelled. Studies have shown that properly designed solar dryers may prove to be energy saving devices for drying processes. The drying rate expressed as -dX/dt=f/X (where X is DB wood moisture content), allows to identify 2 different kinetics, notably for high X values or fibre saturation point (FSP) and for X values under FSP, in which diffusion is the mechanism that governs a decreasing drying rate at this stage. The complex drying rate model developed in this study made it possible the determine the wood and convective mass transfer at the wood-air interface. Validation and application to fruit and plant drying cycles is currently underway. Three different proposed models are used in the software for a smart sensor system, which is based on Sensirion sensors for temperature and relative humidity in the air, and thermocouples for timber temperature.

Alterations in fruit and vegetable beta-carotene and vitamin C content caused by open-sun drying, visqueen-covered and polyethylene-covered solar-dryers.

Science.gov (United States)

Ndawula, J; Kabasa, J D; Byaruhanga, Y B

2004-08-01

This study investigated the effects of three drying methods (open sun drying, visqueen-covered solar dryer and polyethylene-covered solar dryer) on b-carotene and vitamin C content of edible portions of mango fruit (Mangifera indica) and cowpea leaves (Vigna unguiculata). Commercial samples were analysed for vitamin C by titrimetry and b-carotene by spectrophotometry at 450 nm. Differences in vitamin retention and loss associated with the three drying methods were assessed by analysis of variance and least significant difference (LSD) at (pdrying. Open sun drying method caused the greatest b-carotene and vitamin C loss (58% and 84% respectively), while the visqueen-covered solar dryer caused the least loss (34.5% and 71% respectively). Blanching cowpea leaves improved b-carotene and vitamin C retention by 15% and 7.5% respectively. The b-carotene and vitamin C content of fresh ripe mango fruit was 5.9 and 164.3 mg/100g DM respectively. Similar to effects on cowpea leaves, the mango micronutrient content decreased (pdrying. The open sun drying method caused the greatest b-carotene (94.2%) and vitamin C (84.5%) loss, while the visqueen-covered solar dryer caused the least (73 and 53% respectively). These results show that the three solar drying methods cause significant loss of pro-vitamin A and vitamin C in dried fruits and vegetables. However, open sun drying causes the most loss and the visqueen-covered solar dryer the least, making the later a probable better drying technology for fruit and vegetable preservation. The drying technologies should be improved to enhance vitamin retention.

Survey on solar dryers for drying of food and wood in Ghana

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S.; Correll Frank, F. [Danish Technological Inst., Taastrup (Denmark); Floejgaard Kristensen, E. [Danish Inst. of Agricultural Sciences, Tjele (Denmark)

1999-11-01

The survey was conducted as a part of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat'. The aim of the survey was to investigate the need for drying of food and wood in Ghana and the already existing experience on solar drying in order to form a basis for the initial decisions within the project concerning the location of three demonstration solar dryers for crops, fish and wood, which species to dry and the type of solar dryers. The project deals with transfer of knowledge in the field of drying of crops and wood and solar air heating systems from Denmark to Ghana. The aim of the survey was, therefore, also to give the Danish experts an impression of the conditions in Ghana in order to facilitate an appropriate design of the solar dryers. Three of the four Danish partners participated in the survey. The fourth Danish partner - the manufacturer of solar heating systems Aidt Miljoe - are already familiar with the conditions in Ghana due to an earlier project in Ghana. The survey was planed by the Energy Commission of Ghana, the Ghanaian partner and consultants: DENG, University of Science and Technology, Kumasi and Econkoad. The time schedules for the survey - one for crops/fish and one for wood - are found in Annex A. The schedules were very well prepared and the sites to visit were well chosen. The visits gave the Danish experts a good overview of the situation in Ghana in the field of post harvesting of crops, handling of fish, drying and manufacturing of wood and existing experience on solar drying. The schedules included a large variety of different information and impressions e.g. ranging from large sawmill to small carpenters and workshops. Despite tight schedules the consultants managed to stick very close to the time schedules shown in Annex A. (au)

The effect of fan speed control system on the inlet air temperature uniformity in a solar dryer

Directory of Open Access Journals (Sweden)

S. F Mousavi

2015-09-01

Full Text Available Introduction: Drying process of agricultural products, fruits and vegetables are highly energy demanding and hence are the most expensive postharvest operation. Nowadays, the application of control systems in different area of science and engineering plays a key role and is considered as the important and inseparable parts of any industrial process. The review of literature indicates that enormous efforts have been donefor the intelligent control of solar driers and in this regard some simulation models are used through computer programming. However, because of the effect of air velocity on the inlet air temperature in dryers, efforts have been made to control the fan speed based ont he temperature of the absorber plate in this study, and the behavior of this system was compared with an ordinary dryer without such a control system. Materials and methods: In this study, acabinet type solar dryer with forced convection and 5kg capacity of fresh herbs was used. The dryer was equipped with a fan in the outlet chamber (the chimney for creating air flow through the dryer. For the purpose of research methods and automatic control of fan speed and for adjusting the temperature of the drying inlet air, a control system consisting of a series of temperature and humidity sensors and a microcontroller was designed. To evaluatethe effect of the system with fan speed control on the uniformity of air temperature in the drying chamber and hence the trend of drying process in the solar dryer, the dryer has been used with two different modes: with and without the control of fan speed, each in twodays (to minimize the errors of almost the same ambient temperature. The ambient air temperature during the four days of experiments was obtained from the regional Meteorological Office. Some fresh mint plants (Mentha longifolia directly harvested from the farm in the morning of the experiment days were used as the drying materials. Each experimental run continued for 9

Reactor container spray device

International Nuclear Information System (INIS)

Yanai, Ryoichi.

1980-01-01

Purpose: To enable decrease in the heat and the concentration of radioactive iodine released from the reactor vessel into the reactor container in the spray device of BWR type reactors. Constitution: A plurality of water receiving trays are disposed below the spray nozzle in the dry well and communicated to a pressure suppression chamber by way of drain pipeways passing through a diaphragm floor. When the recycling system is ruptured and coolants in the reactor vessel and radioactive iodine in the reactor core are released into the dry well, spray water is discharged from the spray nozzle to eliminate the heat and the radioactive iodine in the dry well. In this case, the receiving trays collect the portions of spray water whose absorption power for the heat and radioactive iodine is nearly saturated and falls them into the pool water of the pressure suppression chamber. Consequently, other portions of the spray water that still possess absorption power can be jetted with no hindrance, to increase the efficiency for the removal of the heat and iodine of the spray droplets. (Horiuchi, T.)

Plasma Sprayed Hydroxyapatite Coatings: Influence of Spraying Power on Microstructure

International Nuclear Information System (INIS)

Mohd, S. M.; Abd, M. Z.; Abd, A. N.

2010-01-01

The plasma sprayed hydroxyapatite (HA) coatings are used on metallic implants to enhance the bonding between the implant and bone in human body. The coating process was implemented at different spraying power for each spraying condition. The coatings formed from a rapid solidification of molten and partly molten particles that impact on the surface of substrate at high velocity and high temperature. The study was concentrated on different spraying power that is between 23 to 31 kW. The effect of different power on the coatings microstructure was investigated using scanning electron microscope (SEM) and phase composition was evaluated using X-ray diffraction (XRD) analysis. The coatings surface morphology showed distribution of molten, partially melted particles and some micro-cracks. The produced coatings were found to be porous as observed from the cross-sectional morphology. The coatings XRD results indicated the presence of crystalline phase of HA and each of the patterns was similar to the initial powder. Regardless of different spraying power, all the coatings were having similar XRD patterns.

Suitability of locally constructed solar dryers for vegetable drying

International Nuclear Information System (INIS)

Seidu, J.M.; Tevor, W.J.; Kotei, R.; Mahama, A.A.; Amoah, R.S.

2008-01-01

Indigenous vegetables and spices are usually common and abundant during the rainy season but unfortunately, almost disappear during the dry season due to inadequate processing because of their high moisture content, poor storage and marketing facilities. A study was therefore conducted to find the possibilities of drying vegetables using locally constructed solar dryers at the Mechanisation section of the University of Education, Mampong Campus. The study was done during the months of March to September, 2004 and six designs of solar panels were used. The panels were constructed using hard wood, binding materials (nails), chicken mesh, nylon net, and black and white polythene sheets. Variations in panels resulted from the type of polythene sheet used (white, black or both), drying platform and shape of the roof. The panels with their interior lined with the black polythene sheet recorded higher temperatures than those with their bases covered with only the chicken mesh and nylon nettings. All the designs recorded higher temperatures than the ambient temperature. The drying of vegetables was observed to be faster in the panels with their drying platforms lined with the black polythene sheet than those with their bases covered with only the chicken mesh and nylon net. Appearance of the vegetables after drying in the solar panels was almost the same as before drying as compared to the open sun drying that got mouldy after drying. Those vegetables that were dried directly on the black polythene sheet however were slightly darker in colour. Solar drying with these locally constructed panels would be a better means of drying vegetables by rural folks. (au)

CONCHAS-SPRAY, Reactive Flows with Fuel Sprays

International Nuclear Information System (INIS)

Cloutman, L.D.; Dukowicz, J.K.; Ramshaw, J.D.; Amsden, A.A.

2001-01-01

Description of program or function: CONCHAS-SPRAY solves the equations of transient, multicomponent, chemically reactive fluid dynamics, together with those for the dynamics of an evaporating liquid spray. The program was developed with applications to internal combustion engines in mind. The formulation is spatially two-dimensional, and encompasses both planar and axisymmetric geometries. In the latter case, the flow is permitted to swirl about the axis of symmetry. CONCHAS-SPRAY is a time-marching, finite- difference program that uses a partially implicit numerical scheme. Spatial differences are formed with respect to a generalized two- dimensional mesh of arbitrary quadrilaterals whose corner locations are specified functions of time. This feature allows a Lagrangian, Eulerian, or mixed description, and is particularly useful for representing curved or moving boundary surfaces. Arbitrary numbers of species and chemical reactions are allowed. The latter are subdivided into kinetic and equilibrium reactions, which are treated by different algorithms. A turbulent law-of-the-wall boundary layer option is provided. CONCHAS-SPRAY calls a number of LANL system subroutines to display graphic or numerical information on microfiche. These routines are not included, but are described in the reference report. Several routines called from LINPACK and SLATEC1.0 are included

Analysis of Energy Consumption of "Compression Heat" Pressure Heat Dryer%“压缩热”干燥机能耗分析

Institute of Scientific and Technical Information of China (English)

李申

2015-01-01

作为典型的热质交换设备，吸附干燥器再生能量是被吸水量锁定的。总耗能受到吸附剂本身物理性质的制约，可用“质量守恒”与“能量守恒”两大定律来解释其能耗过程。各类吸附干燥器能耗量都要通过“能量衡算”来确定。“压缩热”干燥器与其他一切加热干燥器一样采取了“长周期”工作循环制，解吸环节无效热损很大。无热再生干燥器则采用了“短周期”工作制，为实际耗气量减少留有了较大的空间。%As the typical heat and mass transfer equipment, the energy of regenerative desiccant dryers is limited by water absorption. The total energy consumption is restricted by the physical properties of the adsorbent, which can be explained through two laws of conservation of mass and energy conservation. The energy consumption in each absorption dryers should be determined by“energy balance”.“Compression heat”dryer adopts“long-period”working cycle system as other heating dryers, in which invalid heat losses are great in desorption process. However, regenerated dryer without heat adopts“short-period”working cycle system, which provides greater space for actual gas consumption reduction.

INFLUENCE OF THE SHELL MATERIAL IN THE MICROCAPSULES FORMATION BY SPRAY DRYING

Directory of Open Access Journals (Sweden)

FERRÁNDIZ Marcela

2015-05-01

Full Text Available Microencapsulation is a process of entrapment, packaging or immobilizing an active (core material, which can be in the state of solid, liquid or gas, within a more stable, protective secondary (wall material that can be released at controlled rates under specific conditions. There are several microencapsulation techniques such as: spray drying, spray cooling/chilling, freeze drying, extrusion, fluidized bed coating, coacervation, liposome entrapment, coextrusion, interfacial polymerization, radical polymerization, molecular inclusion in cyclodextrins, etc. Spray drying has been commonly applied due to their simplicity process, wide availability of equipment facilities, significant merits in terms of reductions in product volume, easy of handling, etc. In the spray drying process the wall materials (shells and their properties are parameters to be considered to achieve proper encapsulation of the active ingredients (core materials. Some commonly used wall materials and their properties related to spray drying encapsulation, including proteins, carbohydrates, and other materials, or mixtures of some of them. Proper encapsulation of the active ingredient (core is essential to achieve this active material protecting the outer. The aim of this work is encapsulated an essential oil, sage oil, using two differet wall materials in order to determine which is the best wall material. Scanning electron microscopy (SEM has been used in order to know the microcapsules morphology. Core, Shell, Gum Arabic, Alginate, Sage oil, Scanning Electron Microscopy (SEM

Numerical modelling of fuel sprays

Energy Technology Data Exchange (ETDEWEB)

Bergstroem, C.

1999-06-01

The way the fuel is introduced into the combustion chamber is one of the most important parameters for the power output and the generation of emissions in the combustion of liquid fuels. The interaction between the turbulent gas flow field and the liquid fuel droplets, the vaporisation of them and the mixing of the gaseous fuel with the ambient air that are vital parameters in the combustion process. The use of numerical calculations is an important tool to better understand these complex interacting phenomena. This thesis reports on the numerical modelling of fuel sprays in non-reacting cases using an own developed spray module. The spray module uses the stochastic parcel method to represent the spray. The module was made in such manner that it could by coupled with different gas flow solver. Results obtained from four different gas flow solvers are presented in the thesis, including the use of two different kinds of turbulence models. In the first part the spray module is coupled with a k-{eta} based 2-D cylindrical gas flow solver. A thorough sensitivity analysis was performed on the spray and gas flow solver parameters, such as grid size dependence and sensitivity to initial values of k-{eta}. The results of the spray module were also compared to results from other spray codes, e.g. the well known KIVA code. In the second part of this thesis the spray was injected into a turbulent and fully developed crossflow studied. The spray module was attached to a LES (Large Eddy Simulation) based flow solvers enabling the study of the complex structures and time dependent phenomena involved in spray in crossflows. It was found that the spray performs an oscillatory motion and that the Strouhal number in the wake was about 0.1. Different spray breakup models were evaluated by comparing with experimental results 66 refs, 56 figs

Thermal Arc Spray Overview

Science.gov (United States)

Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

2013-06-01

Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

Thermal Arc Spray Overview

International Nuclear Information System (INIS)

Malek, Muhamad Hafiz Abd; Saad, Nor Hayati; Abas, Sunhaji Kiyai; Shah, Noriyati Mohd

2013-01-01

Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

SHIVA Nd: glass disk-amplifier-assembly facility and special purpose fixtures

International Nuclear Information System (INIS)

Jones, W.A.; Patton, H.G.; Stowers, I.F.; Wentworth, D.E.

1977-09-01

The facility built to assemble and maintain the laser amplifiers in the SHIVA Laser System is described. The facility is a Class-100 clean room which includes a high pressure solvent spray box, optical inspection equipment, and several unique amplifier-assembly fixtures

Spray-drying of passion fruit juice using lactose-maltodextrin blends as the support material

Directory of Open Access Journals (Sweden)

Ruiz Cabrera Miguel Angel

2009-08-01

Full Text Available The objective of this study was to assess the effectiveness of the blends with different levels of lactose-maltodextrin (8:5, 10:5, and 12:5 % w/v during the spray-drying of the passion fruit juice. The drying was carried out in a laboratory spray dryer (Pulvis GB 22 model at two inlet air temperatures (180 and 190 ºC, and two air pressures (0.10 and 0.20 MPa. The moisture content, hygroscopicity and vitamin C retention were evaluated in the powder obtained. Response surface plots (pO objectivo deste estudo foi a avaliação da efectividade das misturas en diferentes níveis de lactose-maltodextrina (8:5, 10:5, 12:5 % w/v durante a pulverização do sumo de maracujá. A secagem foi feita em um atomizador de laboratório de pulverização (modelo Pulvis GB 22 com 2 entradas de temperatura de ar (180 e 190 ºC, e 2 compressores de pressão de ar (0.10 e 0.20 MPa. O índice da mistura, higroscopicidade e retenção de vitamina C foram avaliados no pó obtido. As curvas de superfície de resposta (p<0.05 mostram que os valores mais baixos do índice da mistura e higroscopicidade foram alcançados no intervalo de temperatura de 188-190 ºC e com uma concentração de 12:5 % w/v de lactosemaltodextrina; o melhor nível de retenção de vitamina C ocorreu a 180 ºC e 0.2 MPa.

Modelling the drying kinetics of green peas in a solar dryer and under open sun

Energy Technology Data Exchange (ETDEWEB)

Sunil [Department of Mechanical Engineering, BRCM CET Bahal, Haryana–127028 (India); Varun [Department of Mechanical Engineering, NIT Hamirpur, (H.P.)–177005 (India); Sharma, Naveen [Department of Mechanical and Industrial Engineering, IITR, (U.K.)–247667 (India)

2013-07-01

The drying kinetics of green peas was investigated in an indirect solar dryer and under open sun. The entire drying process took place exclusively in falling rate period. The constant rate period was absent from the drying curves. The rehydration capacity was also determined for peas dried in solar dryer and under open sun. The rehydration capacity of solar dried peas was found higher than open sun dried peas. The drying data obtained from experiments were fitted to eight different mathematical models. The performance of these models was examined by comparing the coefficient of correlation (R2), sum of squares error (SSE), mean squared error (MSE) and root mean square error (RMSE) between observed and predicted values of moisture ratios. Among these models, the thin layer drying model developed by Page showed good agreement with the data obtained from experiments for bottom tray. The Midilli et al. model has shown better fit to the experimental data for top tray and open sun than other models.

Chemical composition and properties of spray-dried sugar beet concentrate obtained after ultrafiltration of diffusion juice

Directory of Open Access Journals (Sweden)

Regiec Piotr

2015-03-01

Full Text Available Ultrafiltration of diffusion juice is a method that can reduce environmental pollution during the production of sugar. A by-product (concentrate of ultrafiltration contains a large amount of sucrose, but due to its properties, it is difficult to manage. The aim of this study was to determine the effects of the temperature used during drying of diffusion juice concentrates on the content of certain components and characteristics of resultant preparations. Diffusion juice obtained from one of the Polish sugar plants was subjected to ultrafiltration and the obtained concentrates were dried in a spray dryer. In the dried samples, the following parameters were analyzed: dry mass, sucrose, total ash, protein, crude fiber and color. It has been declared that the degree of concentration and drying temperature influenced the chemical composition and the properties of the dehydrated diffusion juice concentrates. An increase in drying temperature was accompanied by the increased content of dry mass, protein, ash and fiber content in the preparations. The greater the degree of juice concentration, the greater was the content of dry mass, ash, and fiber. Inversely, the greater the degree of juice concentration, the lower the content of sucrose. The brightest color of the dehydrated product was observed at the drying temperature of 200°C. Spray-drying may be used for waste management after the diffusion juice membrane filtration, and the resultant preparations might be used in the production of feedstuff or food industry in general e.g. as sucrose source, in fermentation processes or in microorganisms propagation.

Hair spray poisoning

Science.gov (United States)

... this page: //medlineplus.gov/ency/article/002705.htm Hair spray poisoning To use the sharing features on this page, please enable JavaScript. Hair spray poisoning occurs when someone breathes in (inhales) ...

Spray rolling aluminum alloy strip

Energy Technology Data Exchange (ETDEWEB)

McHugh, Kevin M.; Delplanque, J.-P.; Johnson, S.B.; Lavernia, E.J.; Zhou, Y.; Lin, Y

2004-10-10

Spray rolling combines spray forming with twin-roll casting to process metal flat products. It consists of atomizing molten metal with a high velocity inert gas, cooling the resultant droplets in flight and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets teams with conductive cooling at the rolls to rapidly remove the alloy's latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly solidified product. While similar in some ways to twin-roll casting, spray rolling has the advantage of being able to process alloys with broad freezing ranges at high production rates. This paper describes the process and summarizes microstructure and tensile properties of spray-rolled 2124 and 7050 aluminum alloy strips. A Lagrangian/Eulerian poly-dispersed spray flight and deposition model is described that provides some insight into the development of the spray rolling process. This spray model follows droplets during flight toward the rolls, through impact and spreading, and includes oxide film formation and breakup when relevant.

Evaluation and comparing of natural and forced solar dryer for mint drying in Khuzestan province

Directory of Open Access Journals (Sweden)

J Habibi Asl

2017-05-01

Full Text Available Introduction Many vegetables such as mint are highly seasonal in nature. They are available in plenty at a particular period of time in specific regions that many times result in market glut. Due to perishable nature, huge quantity of vegetables is spoiled within a short period. The post-harvest loss in vegetables has been estimated to be about 30-40% due to inadequate post-harvest handling, lack of infrastructure, processing, marketing and storage facilities. Therefore, the food processing sector can play a vital role in reducing the post-harvest losses and value addition of vegetables which will ensure better remuneration to the growers. Drying is a common technique for preservation of food and other products; including fruits and vegetables. The major advantage of drying food products is the reduction of moisture content to a safe level that allows extending the shelf life of dried products. The removal of water from foods provides microbiological stability and reduces deteriorate chemical reactions. Also, the process allows a substantial reduction in terms of mass, volume, packaging requirement, storage and transportation costs with more convenience. Sun drying is a well known traditional method of drying agricultural products immediately after harvest. However, it is plagued with in-built problems, since the product is unprotected from rain, storm, windborne dirt, dust, and infestation by insects, rodents, and other animals. It may result in physical and structural changes in the product such as shrinkage, case hardening, loss of volatiles and nutrient components and lower water reabsorption during rehydration. Therefore, the quality of sun dried product is degraded and sometimes become not suitable for human consumption. For these reasons, to utilize renewable energy sources, reduce vegetable losses and increase farmers income, the current project has been conducted in the Agricultural Engineering Department of Khuzestan Agricultural

Remotely controlled spray gun

Science.gov (United States)

Cunningham, William C. (Inventor)

1987-01-01

A remotely controlled spray gun is described in which a nozzle and orifice plate are held in precise axial alignment by an alignment member, which in turn is held in alignment with the general outlet of the spray gun by insert. By this arrangement, the precise repeatability of spray patterns is insured.

Influence of the process control on the thermal energy requirement of convection dryers in the brick industry; Einfluss der Prozessfuehrung auf den thermischen Energiebedarf von Konvektionstrocknern in der Ziegelindustrie

Energy Technology Data Exchange (ETDEWEB)

Tretau, Anne

2008-06-10

Brick manufacturing demands high amount of energy. The energy flow analysis inside the brick factory shows that the convective drying of green bricks consumes more than half of the total thermal energy required for brick manufacturing. Therefore this paper deals with the theoretical analysis and investigation for the energy requirement of green bricks. For this, a physical-based model has been developed, which describes the dependence of drying-kinetics as well as the energy-requirement interims of the process parameter like mass of the supply air. It turns out that the specific energy requirement substantially depends on temperature and humidity of the ambience air and also supply air mass flow and its temperature. Due to the continuous temperature rise of the green bricks during the second drying section the specific energy requirement increases significantly with the progressive motion of the drying in a chamber dryer. This is due to the fact that the green brick as well as the air conditioning distance more and more from the cooling limit. Just a low part of the dryer exhaust air is saturated. The exhaust air is continuously sucked out and the green bricks are pulled inside the dryer. So the exhaust air has a relatively higher water saturation. On general, continuous dryers have a lower energy requirement than chamber dryer. For the both types of dryers, the mathematical model shows that the increasing of the supply air temperature combined with a commensurate subsidence of supply air mass flow, results in a reduction of drying energy requirement. The change of other essential parameters of drying like green brick thickness, and density as well as the moisture diffusion coefficient, and the vapour diffusity which are only important in the second drying section are of comparatively negligible effect. The developed mathematical model is successfully implemented for the energy investigation in the industrial dryers. The increase in supply air temperature results

The progress of test and study for steam dryer in vertical steam generator

International Nuclear Information System (INIS)

Ding Xunshen

1993-01-01

Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

Comparision on dynamic behavior of diesel spray and rapeseed oil spray in diesel engine

Science.gov (United States)

Sapit, Azwan; Azahari Razali, Mohd; Faisal Hushim, Mohd; Jaat, Norrizam; Nizam Mohammad, Akmal; Khalid, Amir

2017-04-01

Fuel-air mixing is important process in diesel combustion. It significantly affects the combustion and emission of diesel engine. Biomass fuel has high viscosity and high distillation temperature and may negatively affect the fuel-air mixing process. Thus, study on the spray development and atomization of this type of fuel is important. This study investigates the atomization characteristics and droplet dynamic behaviors of diesel engine spray fuelled by rapeseed oil (RO) and comparison to diesel fuel (GO). Optical observation of RO spray was carried out using shadowgraph photography technique. Single nano-spark photography technique was used to study the characteristics of the spray while dual nano-spark shadowgraph technique was used to study the spray droplet behavior. Using in-house image processing algorithm, the images were processed and the boundary condition of each spray was also studied. The results show that RO has very poor atomization due to the high viscosity nature of the fuel when compared to GO. This is in agreement with the results from spray droplet dynamic behavior studies that shows due to the high viscosity, the RO spray droplets are large in size and travel downward, with very little influence of entrainment effect due to its large kinematic energy.

Temperature and energy consumption for clothing dryer; Temperatura e consumo de energia em secadora de vestuario

Energy Technology Data Exchange (ETDEWEB)

Ribeiro, Jefferson Almeida; Magalhaes Filho, Paulo [UNESP, Guaratingueta, SP (Brazil). Faculdade de Engenharia. Dept. de Energia]. E-mail: pfilho@feg.unesp.br

2000-07-01

The cloth dehumidification is done by hot air circulation through it in dryers. The air circulation is done by a fan, run by an electrical motor, and the air temperature raise, which goes through the cloths aiming their moisture dragging, is gotten by the heat dissipation from electrical resistance. This work shows the results of an experimental modeling, examining the behavior of several kinds of cloth in a vertical suspense-type dryer, such as: polyester, cotton-spandex, flannel, blue-jeans and viscose rayon. It was analyzed the behavior of the moisture content in these cloths related to controlled-temperature-air flows, determining the needed heat to reach the required drying standards. The drying device fans were tested for the determination of their flow rate and energy consumption, establishing a flow rate versus consumption relationship. Comparative results among the various kinds of cloths are presented. (author)

Thermal spray for commercial shipbuilding

Science.gov (United States)

Rogers, F. S.

1997-09-01

Thermal spraying of steel with aluminum to protect it from corrosion is a technology that has been proven to work in the marine environment. The thermal spray coating system includes a paint sealer that is applied over the thermally sprayed aluminum. This extends the service life of the coating and provides color to the end product. The thermal spray system protects steel both through the principle of isolation (as in painting) and galvanizing. With this dual protection mechanism, steel is protected from corrosion even when the coating is damaged. The thermal- sprayed aluminum coating system has proved the most cost- effective corrosion protection system for the marine environment. Until recently, however, the initial cost of application has limited its use for general application. Arc spray technology has reduced the application cost of thermal spraying of aluminum to below that of painting. Commercial shipbuilders could use this technology to enhance their market position in the marine industry.

Seismic Performance Comparison of a High-Content SDA Frame and Standard RC Frame

Directory of Open Access Journals (Sweden)

John W. van de Lindt

2011-01-01

Full Text Available This study presents the method and results of an experiment to study the seismic behavior of a concrete portal frame with fifty percent of its cement content replaced with a spray dryer ash (SDA. Based on multiple-shake-table tests, the high content SDA frame was found to perform as well as the standard concrete frame for two earthquakes exceeding design-level intensity earthquakes. Hence, from a purely seismic/structural standpoint, it may be possible to replace approximately fifty percent of cement in a concrete mix with SDA for the construction of structural members in high seismic zones. This would help significantly redirect spray dryer ash away from landfills, thus, providing a sustainable greener alternative to concrete that uses only Portland cement, or only a small percentage of SDA or fly ash.

Experimental investigation on energy and exergy analysis of coriander (Coriadrum sativum L.) leaves drying in natural convection solar dryer

International Nuclear Information System (INIS)

Panwar, N.L.

2014-01-01

This study deals with thin layer drying characteristics of Coriandrum sativum L. leaves in a natural convection solar dryer. The Coriandrum sativum L. leaves were dried from a moisture content of 88% (w.b.) to 4.5% (w.b.) in 7.5 hours. The obtained drying data were fitted to eight different drying kinetics models. Of these, the model suggested by Midilli et al. [20] had the best fit with the drying behavior of Coriandrum sativum L. leaves. In addition, the thermodynamic behaviour of a solar dryer was evaluated. The energy efficiency during the study varied from 7.81 to 37.93%. The exergy efficiency of the drying process ranged between 55.35 and 79.39%. (author)

Design of mixed-mode natural convection solar crop dryers: Application of principles and rules of thumb

Energy Technology Data Exchange (ETDEWEB)

Forson, F.K.; Akuffo, F.O. [Department of Mechanical Engineering, Kwame Nkrumah University of Science and Technology, Kumasi (Ghana); Nazha, M.A.A.; Rajakaruna, H. [Department of Mechanical Engineering, De Montfort University, Queens Building, Leicester LE1 9BH (United Kingdom)

2007-11-15

A mixed-mode natural convection solar crop dryer (MNCSCD) designed and used for drying cassava and other crops in an enclosed structure is presented. A prototype of the dryer was constructed to specification and used in experimental drying tests. This paper outlines the systematic combination of the application of basic design concepts, and rules of thumb resulting from numerous and several years of experimental studies used and presents the results of calculations of the design parameters. A batch of cassava 160 kg by mass, having an initial moisture content of 67% wet basis from which 100 kg of water is required to be removed to have it dried to a desired moisture content of 17% wet basis, is used as the drying load in designing the dryer. A drying time of 30-36 h is assumed for the anticipated test location (Kumasi; 6.7 N,1.6 W) with an expected average solar irradiance of 400 W/m{sup 2} and ambient conditions of 25 C and 77.8% relative humidity. A minimum of 42.4 m{sup 2} of solar collection area, according to the design, is required for an expected drying efficiency of 12.5%. Under average ambient conditions of 28.2 C and 72.1% relative humidity with solar irradiance of 340.4 W/m{sup 2}, a drying time of 35.5 h was realised and the drying efficiency was evaluated as 12.3% when tested under full designed load signifying that the design procedure proposed is sufficiently reliable. (author)

Heat transfer to immersed horizontal tubes in gas fluidized bed dryers

Energy Technology Data Exchange (ETDEWEB)

Jonassen, Ola

1999-10-01

The main objective of this study was to construct heat pump fluidized bed dryers of the FHT type with improved dewatering capacity for a given size of the dryer. The use of heat exchangers immersed in the fluidized bed drying chambers is an important part of the FHT (Fluidized Bed High Temperature Heat Pump Dryer) concept. A pilot plant FHT dryer was built and successfully tested on fish meal raw material and seaweed. The plant included two fluidized bed drying chambers with immersed heat exchangers. The gain in water vapor of the drying air through the chambers was increased up to four times that of adiabatic drying. The energy saving concept was retained as a SMER ratio of 3.5 to 4.7 was measured in the same tests. Therefore optimization of the immersed heat exchangers was considered the most important single objective for this work. The optimization study of the heat exchangers was confined to the actual operating conditions for the dryers using: (1) Bubbling gas fluidized beds were used, (2) air as the only type of fluidising gas, (3) beds at atmospheric pressure, (4) bed temperatures below 100 {sup o}C, (5) fluidized particles of Geldart classes B and D, (6) horizontal tube banks for the immersed heat exchanger, and the influence of radiation heat transfer was ignored. The heat transfer study was confined to the fluidized bed side of the heat exchanger surface. It was concluded early in this work that the bubbles play a major role in generating the particle circulation inside the bed and hence also in heat transfer. Publications describing the most important bubble induced mechanisms contributing to high rates of heat transfer were found to be limited. Therefore the first part of this study was aimed at establishing a method for locating and measuring the size and rise velocity of bubbles inside the bed. The method established through this work using differential pressure measurements from two static pressure probes was used later in the study of heat transfer

Electrostatically atomised hydrocarbon sprays

Energy Technology Data Exchange (ETDEWEB)

Yule, A.J.; Shrimpton, J.S.; Watkins, A.P.; Balachandran, W.; Hu, D. [UMIST, Manchester (United Kingdom). Thermofluids Division, Dept. of Mechanical Engineering

1995-07-01

A burner using an electrostatic method to produce and control a fuel spray is investigated for non-burning sprays. The burner has a charge injection nozzle and the liquid flow rate and charge injection rate are varied using hydrocarbon liquids of differing viscosities, surface tensions and electrical conductivities (kerosene, white spirit and diesel oil). Droplet size distributions are measured and it is shown how the dropsize, spray pattern, breakup mechanism and breakup length depend on the above variables, and in particular on the specific charge achieved in the spray. The data are valuable for validating two computer models under development. One predicts the electric field and flow field inside the nozzle as a function of emitter potential, geometry and flow rate. The other predicts the effect of charge on spray dispersion, with a view to optimizing spray combustion. It is shown that electrostatic disruptive forces can be used to atomize oils at flow rates commensurate with practical combustion systems and that the charge injection technique is particularly suitable for highly resistive liquids. Possible limitations requiring further research include the need to control the wide spray angle, which may provide fuel-air mixtures too lean near the nozzle, and the need to design for maximum charge injection rate, which is thought to be limited by corona breakdown in the gas near the nozzle orifice. 30 refs., 15 figs., 1 tab.

Design of the containment spray system

International Nuclear Information System (INIS)

1985-12-01

RFS or Regles Fondamentales de Surete (Basic Safety Rules) applicable to certain types of nuclear facilities lay down requirements with which compliance, for the type of facilities and within the scope of application covered by the RFS, is considered to be equivalent to compliance with technical French regulatory practice. The object of the RFS is to take advantage of standardization in the field of safety, while allowing for technical progress in that field. They are designed to enable the operating utility and contractors to know the rules pertaining to various subjects which are considered to be acceptable by the Service Central de Surete des Installations Nucleaires, or the SCSIN (Central Department for the Safety of Nuclear Facilities). These RFS should make safety analysis easier and lead to better understanding between experts and individuals concerned with the problems of nuclear safety. The SCSIN reserves the right to modify, when considered necessary, any RFS and specify, if need be, the terms under which a modification is deemed retroactive. The present RFS defines the functional requirements of the containment spray system and proposes certain complementary criteria or methods to be used in its equipment design

Savannah River Plant low-level waste incinerator: Operational results and technical development

International Nuclear Information System (INIS)

Irujo, M.J.; Bucci, J.R.

1987-04-01

Volume reduction of solid and liquid low-level waste has been demonstrated at the Savannah River Plant (SRP) in the Waste Management Beta-Gamma Incinerator facility (BGI). The BGI uses a two-stage, controlled-air incinerator capable of processing 180 kg/hr (400 lbs/hr) of solid waste or 150 liters/hr (40 gal/hr) of liquid waste. These wastes are pyrolyzed in a substoichiometric air environment at 900 to 1100 degrees Celsius in the primary chamber. Products of partial combustion from the primary chamber are oxidized at 950 to 1150 degrees Celsius in the secondary chamber. A spray dryer, baghouse,and HEPA filter unit cool and filter the incinerator offgases. 2 refs., 9 tabs

Operational Augmentation of Forced Circulation Type Solar Dryer System Using CFD Analysis

OpenAIRE

Atul Patel; Gaurav Patel

2014-01-01

Solar drying is basically heat and mass transfer process in which the liquid water from the surface and the vapour removed by draft. The efficiency of a solar drying system is affected by the properties of drying materials.e.g. size, shape and geometry as well as ambient conditions. In this research article, the authors have done the CFD analysis of a Forced Circulation type Solar Dryer used conventionally for dehydrating vegetables and fruits. Using CFD analysis, the limiting...

Influence of spray parameters on the microstructure and mechanical properties of gas-tunnel plasma sprayed hydroxyapatite coatings

International Nuclear Information System (INIS)

Morks, M.F.; Kobayashi, Akira

2007-01-01

For biomedical applications, hydroxyapatite (HA) coatings were deposited on 304 stainless steel substrate by using a gas tunnel type plasma spraying process. The influences of spraying distances and plasma arc currents on the microstructure, hardness and adhesion properties of HA coatings were investigated. Microstructure observation by SEM showed that HA coatings sprayed at low plasma power have a porous structure and poor hardness. HA coatings sprayed at high plasma power and short spraying distance are characterized by good adhesion and low porosity with dense structure. Hardness increased for HA coatings sprayed at shorter spraying distance and higher plasma power, mainly due to the formation of dense coatings

Technology development of p-type microstrip detectors with radiation hard p-spray isolation

International Nuclear Information System (INIS)

Pellegrini, G.; Fleta, C.; Campabadal, F.; Diez, S.; Lozano, M.; Rafi, J.M.; Ullan, M.

2006-01-01

A technology for the fabrication of p-type microstrip silicon radiation detectors using p-spray implant isolation has been developed at CNM-IMB. The p-spray isolation has been optimized in order to withstand a gamma irradiation dose up to 50 Mrad (Si), which represents the ionization radiation dose expected in the middle region of the SCT-Atlas detector of the future Super-LHC during 10 years of operation. The best technological options for the p-spray implant were found by using a simulation software package and dedicated calibration runs. Using the optimized technology, detectors have been fabricated in the Clean Room facility of CNM-IMB, and characterized by reverse current and capacitance measurements before and after irradiation. The average full depletion voltage measured on the non-irradiated detectors was V FD =41±3 V, while the leakage current density for the microstrip devices at V FD +20 V was 400 nA/cm 2

Particle size distribution of aerosols sprayed from household hand-pump sprays containing fluorine-based and silicone-based compounds.

Science.gov (United States)

Kawakami, Tsuyoshi; Isama, Kazuo; Ikarashi, Yoshiaki

2015-01-01

Japan has published safety guideline on waterproof aerosol sprays. Furthermore, the Aerosol Industry Association of Japan has adopted voluntary regulations on waterproof aerosol sprays. Aerosol particles of diameter less than 10 µm are considered as "fine particles". In order to avoid acute lung injury, this size fraction should account for less than 0.6% of the sprayed aerosol particles. In contrast, the particle size distribution of aerosols released by hand-pump sprays containing fluorine-based or silicone-based compounds have not been investigated in Japan. Thus, the present study investigated the aerosol particle size distribution of 16 household hand-pump sprays. In 4 samples, the ratio of fine particles in aerosols exceeded 0.6%. This study confirmed that several hand-pump sprays available in the Japanese market can spray fine particles. Since the hand-pump sprays use water as a solvent and their ingredients may be more hydrophilic than those of aerosol sprays, the concepts related to the safety of aerosol-sprays do not apply to the hand pump sprays. Therefore, it may be required for the hand-pump spray to develop a suitable method for evaluating the toxicity and to establish the safety guideline.

Electrostatic application of antimicrobial sprays to sanitize food handling and processing surfaces for enhanced food safety

International Nuclear Information System (INIS)

Lyons, Shawn M; Harrison, Mark A; Law, S Edward

2011-01-01

Human illnesses and deaths caused by foodborne pathogens (e.g., Salmonella enterica, Listeria monocytogenes, Escherichia coli O157:H7, etc.) are of increasing concern globally in maintaining safe food supplies. At various stages of the food production, processing and supply chain antimicrobial agents are required to sanitize contact surfaces. Additionally, during outbreaks of contagious pathogenic microorganisms (e.g., H1N1 influenza), public health requires timely decontamination of extensive surfaces within public schools, mass transit systems, etc. Prior publications verify effectiveness of air-assisted, induction-charged (AAIC) electrostatic spraying of various chemical and biological agents to protect on-farm production of food crops...typically doubling droplet deposition efficiency with concomitant increases in biological control efficacy. Within a biosafety facility this present work evaluated the AAIC electrostatic-spraying process for application of antimicrobial liquids onto various pathogen-inoculated food processing and handling surfaces as a food safety intervention strategy. Fluoroanalysis of AAIC electrostatic sprays (-7.2 mC/kg charge-to-mass ratio) showed significantly greater (p<0.05) mass of tracer active ingredient (A.I.) deposited onto target surfaces at various orientations as compared both to a similar uncharged spray nozzle (0 mC/kg) and to a conventional hydraulic-atomizing nozzle. Per unit mass of A.I. dispensed toward targets, for example, A.I. mass deposited by AAIC electrostatic sprays onto difficult to coat backsides was 6.1-times greater than for similar uncharged sprays and 29.0-times greater than for conventional hydraulic-nozzle sprays. Even at the 56% reduction in peracetic acid sanitizer A.I. dispensed by AAIC electrostatic spray applications, they achieved equal or greater CFU population reductions of Salmonella on most target orientations and materials as compared to uncharged sprays and conventional full-rate hydraulic

Electrostatic application of antimicrobial sprays to sanitize food handling and processing surfaces for enhanced food safety

Energy Technology Data Exchange (ETDEWEB)

Lyons, Shawn M; Harrison, Mark A [Food Science and Technology Department, University of Georgia, Athens, GA, 30602-2610 (United States); Law, S Edward, E-mail: edlaw@engr.uga.edu [Biological and Agricultural Engineering Department, Applied Electrostatics Laboratory www.ael.engr.uga.edu, University of Georgia, Athens, GA, 30602-4435 (United States)

2011-06-23

Human illnesses and deaths caused by foodborne pathogens (e.g., Salmonella enterica, Listeria monocytogenes, Escherichia coli O157:H7, etc.) are of increasing concern globally in maintaining safe food supplies. At various stages of the food production, processing and supply chain antimicrobial agents are required to sanitize contact surfaces. Additionally, during outbreaks of contagious pathogenic microorganisms (e.g., H1N1 influenza), public health requires timely decontamination of extensive surfaces within public schools, mass transit systems, etc. Prior publications verify effectiveness of air-assisted, induction-charged (AAIC) electrostatic spraying of various chemical and biological agents to protect on-farm production of food crops...typically doubling droplet deposition efficiency with concomitant increases in biological control efficacy. Within a biosafety facility this present work evaluated the AAIC electrostatic-spraying process for application of antimicrobial liquids onto various pathogen-inoculated food processing and handling surfaces as a food safety intervention strategy. Fluoroanalysis of AAIC electrostatic sprays (-7.2 mC/kg charge-to-mass ratio) showed significantly greater (p<0.05) mass of tracer active ingredient (A.I.) deposited onto target surfaces at various orientations as compared both to a similar uncharged spray nozzle (0 mC/kg) and to a conventional hydraulic-atomizing nozzle. Per unit mass of A.I. dispensed toward targets, for example, A.I. mass deposited by AAIC electrostatic sprays onto difficult to coat backsides was 6.1-times greater than for similar uncharged sprays and 29.0-times greater than for conventional hydraulic-nozzle sprays. Even at the 56% reduction in peracetic acid sanitizer A.I. dispensed by AAIC electrostatic spray applications, they achieved equal or greater CFU population reductions of Salmonella on most target orientations and materials as compared to uncharged sprays and conventional full-rate hydraulic

OPTIMIZATION OF THE PROCESS OF DRYING THE FILTRATE DISTILLERY DREGS

Directory of Open Access Journals (Sweden)

A. A. Shevtsov

2013-01-01

Full Text Available The interactions of various factors affecting the process of drying the filtrate distillery dregs are investigated. Rational conditions for the process of drying the filtrate distillery dregs in a spray dryer are obtained.

Behavior of a portable solar dryer for pineapple fiber Comportamento de um secador solar para fibras de abacaxi

Directory of Open Access Journals (Sweden)

Róger Moya

2012-12-01

Full Text Available In Costa Rica, there has been a growing interest to use pineapple fiber from plant, for which current processes need to be improved or new processes need to be developed, with emphasis on drying methods. This work presents the design and evaluation of the behavior of a prototype portable solar dryer in four sites of Costa Rica. The design describes the main parts of the dryer, as well as how they were constructed. The behavior was evaluated according to temperature and relative humidity inside e outside the chamber, and the influence of direct and indirect solar radiation. In order to achieve improved dryer efficiency, a dehumidifier was used to control relative humidity, and a heating system was implemented during the hours of low temperature, low solar radiation and high relative humidity. Based on drying time, final moisture content of fibers of pineapple leaves from plant, and the varying hours when fibers were put to dry, the evaluation of the dryer revealed that the best fiber-drying interval is from 6h00 to 14h00, and after that, it is convenient to inject hot air and use a dehumidifier in the dryer in order to increase its efficiency.Na Costa Rica, o interesse pelo uso da fibra proveniente da folha de abacaxizeiro. Tem almentado e essa atividade precisa de melhoramento ou implementação de novos processos para alcançar maior eficiência, principalmente na secagem da fibra. O presente trabalho apresenta o design e comportamento de uma protótipo portátil de secadora solar em 4 sites geográficos da Costa Rica. Estão descritas as principais partes do secador, bem como a metodologia de construção. O comportamento foi avaliado de acordo com a temperatura e umidade relativa interna e externa da câmara e a influencia da radiação direta e indireta. Com a finalidade de melhorar a eficiência da secadora, foi usado um desumidificador para controlar a umidade relativa e ainda um sistema de aquecimento durante as horas de baixa temperatura

HERCULES Advanced Combustion Concepts Test Facility: Spray/Combustion Chamber

Energy Technology Data Exchange (ETDEWEB)

Herrmann, K. [Eidgenoessische Technische Hochschule (ETH), Labor fuer Aerothermochemie und Verbrennungssysteme, Zuerich (Switzerland)

2004-07-01

This yearly report for 2004 on behalf of the Swiss Federal Office of Energy (SFOE) at the Laboratory for Aero-thermochemistry and Combustion Systems at the Federal Institute of Technology ETH in Zurich, Switzerland, presents a review of work being done within the framework of HERCULES (High Efficiency R and D on Combustion with Ultra Low Emissions for Ships) - the international R and D project concerning new technologies for ships' diesels. The work involves the use and augmentation of simulation models. These are to be validated using experimental data. The report deals with the development of an experimental set-up that will simulate combustion in large two-stroke diesel engines and allow the generation of reference data. The main element of the test apparatus is a spray / combustion chamber with extensive possibilities for optical observation under variable flow conditions. The results of first simulations confirm concepts and shall help in further work on the project. The potential offered by high-speed camera systems was tested using the institute's existing HTDZ combustion chamber. Further work to be done is reviewed.

An experimental methodology to quantify the spray cooling event at intermittent spray impact

International Nuclear Information System (INIS)

Moreira, Antonio L.N.; Carvalho, Joao; Panao, Miguel R.O.

2007-01-01

The present paper describes an experimental methodology devised to study spray cooling with multiple-intermittent sprays as those found in fuel injection systems of spark-ignition and diesel engines, or in dermatologic surgery applications. The spray characteristics and the surface thermal behaviour are measured by combining a two-component phase-Doppler anemometer with fast response surface thermocouples. The hardware allows simultaneous acquisition of Doppler and thermocouple signals which are processed in Matlab to estimate the time-varying heat flux and fluid-dynamic characteristics of the spray during impact. The time resolution of the acquisition system is limited by the data rate of validation of the phase-Doppler anemometer, but it has been shown to be accurate for the characterization of spray-cooling processes with short spurt durations for which the transient period of spray injection plays an important role. The measurements are processed in terms of the instantaneous heat fluxes, from which phase-average values of the boiling curves are obtained. Two of the characteristic parameters used in the thermal analysis of stationary spray cooling events, the critical heat flux (CHF) and Leidenfrost phenomenon, are then inferred in terms of operating conditions of the multiple-intermittent injections, such as the frequency, duration and pressure of injection. An integral method is suggested to describe the overall process of heat transfer, which accounts for the fluid-dynamic heterogeneities induced by multiple and successive droplet interactions within the area of spray impact. The method considers overall boiling curves dependant on the injection conditions and provides an empirical tool to characterize the heat transfer processes on the impact of multiple-intermittent sprays. The methodology is tested in a preliminary study of the effect of injection conditions on the heat removed by a fuel spray striking the back surface of the intake valve as in spark

Modifications Of A Commercial Spray Gun

Science.gov (United States)

Allen, Peter B.

1993-01-01

Commercial spray gun modified to increase spray rate and make sprayed coats more nearly uniform. Consists of gun head and pneumatic actuator. Actuator opens valves for two chemical components, called "A" and "B," that react to produce foam. Components flow through orifices, into mixing chamber in head. Mixture then flows through control orifice to spray tip. New spray tip tapered to reduce area available for accumulation of foam and makes tip easier to clean.

Evaluation of a fruit solar dryer; Avaliacao de um secador solar de frutas

Energy Technology Data Exchange (ETDEWEB)

Berthier, L.J.; Bittencourt, J.; Queiroz, M.R.

2000-07-01

A study of the Nanica banana drying was carried out in a solar dryer with six trays operating with direct exposure of the product to the solar radiation and internal convection. The solar drying was performed College of Agricultural Engineering of the UNICAMP, Campinas, S.Paulo state, Brazil. The study aimed a 20 to 25 per cent final humidity of the dry product, result obtained in the different trays during a maximum drying period of 147 hours (6 days), in a batch system. During the drying period, the average temperature of the environment air at daylight was of 26 degree Celsius with a maximum of 32 degree Celsius, and 18 degrees Celsius during nocturnal period, with a minimum of 12,6 degree Celsius. In the inward of the dryer reached average values near to 50 degree Celsius, measured at noon. The 29,540 kg initial net weight of peeled banana was reduced to yield of 10,815 kg after the drying process, obtaining an income of 36,61 percent of the total production. With the values of the product weight loss, the curves of the drying in each tray had been built, observing that, in the upper trays reached the desired humidity in a lesser period.

Aging and service wear of air compressors and dryers in nuclear power plants

International Nuclear Information System (INIS)

Moyers, J.C.

1989-01-01

Compressed air systems and their associated compressors and dryers as incorporated in LWR power plants usually are not classified as safety related systems and components because their continued operation is not required to bring the plant to a safe shutdown condition. However, control air is a vital requirement for maintaining stable plant operation and its loss often results in a reactor trip and, on occasion, the actuation of engineered safety feature systems. Concerns caused by repeated instances of failures in air systems resulted in the high-priority ranking of Generic Issue No. 43, ''Reliability of Air Systems'' by the NRC. In support of the Nuclear Plant Aging Research (NPAR) Program, the Oak Ridge National Laboratory is carrying out a Phase I aging assessment of air compressors and dryers used in LWR power plants. The objectives of this study include: (1) determination of the types and ratings of equipment utilized in typical plants; (2) identification of aging and service wear stressors imposed on the machines; (3) evaluation of operating experience with the machines; (4) comparison of user and manufacturer-recommended inspection, surveillance, and monitoring (ISM) methods; and (5) the identification of any improved ISM methods that might lead to longer, more reliable, service. 2 refs

Substrate system for spray forming

Energy Technology Data Exchange (ETDEWEB)

Chu, Men G. (Export, PA); Chernicoff, William P. (Harrisburg, PA)

2002-01-01

A substrate system for receiving a deposit of sprayed metal droplets including a movable outer substrate on which the sprayed metal droplets are deposited. The substrate system also includes an inner substrate disposed adjacent the outer substrate where the sprayed metal droplets are deposited on the outer substrate. The inner substrate includes zones of differing thermal conductivity to resist substrate layer porosity and to resist formation of large grains and coarse constituent particles in a bulk layer of the metal droplets which have accumulated on the outer substrate. A spray forming apparatus and associated method of spray forming a molten metal to form a metal product using the substrate system of the invention is also provided.

Characterization of Sodium Spray Aerosols

Energy Technology Data Exchange (ETDEWEB)

Nelson, C. T.; Koontz, R. L.; Silberberg, M. [Atomics International, North American Rockwell Corporation, Canoga Park, CA (United States)

1968-12-15

The consequences of pool and spray fires require evaluation in the safety analysis of liquid metal-cooled fast breeder reactors. Sodium spray fires are characterized by high temperature and pressure, produced during the rapid combustion of sodium in air. Following the initial energy release, some fraction of the reaction products are available as aerosols which follow the normal laws of agglomeration, growth, settling, and plating. An experimental study is underway at Atomics International to study the characteristics of high concentration sprays of liquid sodium in reduced oxygen atmospheres and in air. The experiments are conducted in a 31.5 ft{sup 3} (2 ft diam. by 10 ft high) vessel, certified for a pressure of 100 lb/in{sup 2} (gauge). The spray injection apparatus consists of a heated sodium supply pot and a spray nozzle through which liquid sodium is driven by nitrogen pressure. Spray rate and droplet size can be varied by the injection velocity (nozzle size, nitrogen pressure, and sodium temperature). Aerosols produced in 0, 4, and 10 vol. % oxygen environments have been studied. The concentration and particle size distribution of the material remaining in the air after the spray injection and reaction period are measured. Fallout rates are found to be proportional to the concentration of aerosol which remains airborne following the spray period. (author)

A spray flamelet/progress variable approach combined with a transported joint PDF model for turbulent spray flames

Science.gov (United States)

Hu, Yong; Olguin, Hernan; Gutheil, Eva

2017-05-01

A spray flamelet/progress variable approach is developed for use in spray combustion with partly pre-vaporised liquid fuel, where a laminar spray flamelet library accounts for evaporation within the laminar flame structures. For this purpose, the standard spray flamelet formulation for pure evaporating liquid fuel and oxidiser is extended by a chemical reaction progress variable in both the turbulent spray flame model and the laminar spray flame structures, in order to account for the effect of pre-vaporised liquid fuel for instance through use of a pilot flame. This new approach is combined with a transported joint probability density function (PDF) method for the simulation of a turbulent piloted ethanol/air spray flame, and the extension requires the formulation of a joint three-variate PDF depending on the gas phase mixture fraction, the chemical reaction progress variable, and gas enthalpy. The molecular mixing is modelled with the extended interaction-by-exchange-with-the-mean (IEM) model, where source terms account for spray evaporation and heat exchange due to evaporation as well as the chemical reaction rate for the chemical reaction progress variable. This is the first formulation using a spray flamelet model considering both evaporation and partly pre-vaporised liquid fuel within the laminar spray flamelets. Results with this new formulation show good agreement with the experimental data provided by A.R. Masri, Sydney, Australia. The analysis of the Lagrangian statistics of the gas temperature and the OH mass fraction indicates that partially premixed combustion prevails near the nozzle exit of the spray, whereas further downstream, the non-premixed flame is promoted towards the inner rich-side of the spray jet since the pilot flame heats up the premixed inner spray zone. In summary, the simulation with the new formulation considering the reaction progress variable shows good performance, greatly improving the standard formulation, and it provides new

Process for the recovery of alkali metal salts from aqueous solutions thereof

International Nuclear Information System (INIS)

Vitner, J.

1984-01-01

In an integrated process for the recovery of alkakli metal phenates and carboxylates from aqueous solutions thereof, the aqueous solution is spray dried and the drying gas stream is contacted with an aqueous alkali metal salt solution which dissolves the particles of the alkali metal salt that were entrained in the drying gas stream. The salt-free inert gas stream is then dried, heated, and returned to the spray dryer

Experimental analysis on the influence of nozzle geometry over the dispersion of liquid n-dodecane sprays

Directory of Open Access Journals (Sweden)

Raul ePayri

2015-10-01

Full Text Available Understanding and controlling mixing and combustion processes is fundamental in order to face the challenges set by the ever more demanding pollutant regulations and fuel consumption standards of direct injection diesel engines. The fundamentals of these processes haven been long studied by the diesel spray community from both experimental and numerical perspectives. However, certain topics such as the influence of nozzle geometry over the spray atomization, mixing and combustion process are still not completely well understood and predicted by numerical models. The present study seeks to contribute to the current understanding of this subject, by performing state-of-the-art optical diagnostics to liquid sprays injected through two singe-hole nozzles of different conicity. The experiments were carried out in a nitrogen-filled constant-pressure-flow facility. Back pressures were set to produce the desired engine-like density conditions in the chamber, at room temperature. The experimental setup consists in a diffused back illumination setup with a fast pulsed LED light source and a high-speed camera. The diagnostics focused on detecting the liquid spray contour and evaluating the influence of nozzle geometry over the time-resolved and quasi-steady response of the spray dispersion, at similar injection conditions. Results show a clear influence of nozzle geometry on spray contour fluctuations, where the cylindrical nozzle seems to produce larger dispersion in both time-resolved fluctuations and quasi-steady values, when compared to the conical nozzle. This evidences that the turbulence and radial velocity profiles originated at the cylindrical nozzle geometry are able to affect not only the microscopic scales inside the nozzle, but also macroscopic scales such as the steady spray. Observations from this study indicate that the effects of the flow characteristics within the nozzle are carried on to the first millimeters of the spray, in which the

Dynamics of flare sprays

International Nuclear Information System (INIS)

Tandberg-Hanssen, E.; Hansen, R.T.

1980-01-01

During solar cycle No. 20 new insight into the flare-spray phenomenon has been attained due to several innovations in solar optical-observing techniques (higher spatial resolution cinema-photography, tunable pass-band filters, multi-slit spectroscopy and extended angular field coronographs). From combined analysis of 13 well-observed sprays which occured between 1969-1974 we conclude that (i) the spray material originates from a preexisting active region filament which undergoes increased absorption some tens of minutes prior to the abrupt chromospheric brightening at the 'flare-start', and (ii) the spray material is confined within a steadily expanding, loop-shaped (presumably magnetically controlled) envelope with part of the material draining back down along one or both legs of the loop. (orig.)

Absorption/desorption in sprays

International Nuclear Information System (INIS)

Naimpally, A.

1987-01-01

This survey paper shall seek to present the present state of knowledge concerning absorption and desorption in spray chambers. The first part of the paper presents the theories and formulas for the atomization and break-up of sprays in nozzles. Formulas for the average (sauter-mean) diameters are then presented. For the case of absorption processes, the formulas for the dimensionless mass transfer coefficients is in drops. The total; mass transfer is the total of the transfer in individual drops. For the case of desorption of sparingly soluble gases from liquids in a spray chamber, the mass transfer occurs in the spray just at the point of break-up of the jet. Formulas for the desorption of gases are presented

The structure and thermal properties of plasma-sprayed beryllium for the International Thermonuclear Experimental Reactor (ITER)

International Nuclear Information System (INIS)

Castro, R.G.; Bartlett, A.; Elliott, K.E.; Hollis, K.J.

1996-01-01

Plasma spraying is being studied for in situ repair of damaged Be and W plasma facing surfaces for ITER, the next generation magnetic fusion energy device, and is also being considered for fabricating Be and W plasma-facing components for the first wall of ITER. Investigators at LANL's Beryllium Atomization and Thermal Spray Facility have concentrated on investigating the structure-property relation between as-deposited microstructures of plasma sprayed Be coatings and resulting thermal properties. In this study, the effect of initial substrate temperature on resulting thermal diffusivity of Be coatings and the thermal diffusivity at the coating/Be substrate interface (interface thermal resistance) was investigated. Results show that initial Be substrate temperatures above 600 C can improve the thermal diffusivity of the Be coatings and minimize any thermal resistance at the interface between the Be coating and Be substrate

Performance of A Horizontal Cylinder Type Rotary Dryer for Drying Process ofOrganic Compost from Solid Waste Cocoa Pod

Directory of Open Access Journals (Sweden)

Sukrisno Widyotomo

2008-07-01

Full Text Available Cocoa pod husk is the bigest component of cocoa pod, about 70% of total ht of mature pod, and to potentially used as organic compost source. Poten tial solid waste of cocoa pod husk from a cocoa processing centre is about 15— 22 m3/ha/year. A cocoa plantation needs about 20—30 ton/ha/year of organic matters. One of important steps in compos processing technology of cocoa pod solid waste is drying process. Organic compost with 20% moisture content is more easy in handling, application, storage and distribution. Indonesian Coffee and Cocoa Research Institute has designed and tested a horizontal cylinder type rotary dryer for drying process of organic compos from solid waste cocoa pod with kerosene burner as energy sources. The objective of this research is to study performance of a horizontal cylinder type rotary dryer using kerosene burner as energy source for drying process of organic compost from solid waste cocoa pod. The material used was solid waste cocoa pod with 70—75% moisture content (wet basis, 70% size particle larger than 4.76 mm, and 30% size particle less than 4.76 mm, 690—695 kg/m3 bulk density. Drying process temperatures treatment were 60OC, 80OC, and 100OC, and cylinder rotary speed treatments were 7 rpm, 10 rpm, dan 16 rpm. The results showed that dryer had capacity about 102—150 kg/h depend on drying temperature and cylinder rotary speed. Optimum operation condition at 100OC drying temperature, and 10 rpm cylinder rotary speed with drying time to reach final moisture content of 20% was 1,6 h, capacity 136,14 kg/ h, bulk density 410 kg/m3, porocity 45,15%, kerosene consumption as energy source was 2,57 l/h, and drying efficiency 68,34%. Key words : cocoa, drying, rotary dryer, compost, waste

Temperature Control System for Mushroom Dryer

Science.gov (United States)

Wibowo, I. A.; Indah, Nur; Sebayang, D.; Adam, N. H.

2018-03-01

The main problem in mushroom cultivation is the handling after the harvest. Drying is one technique to preserve the mushrooms. Traditionally, mushrooms are dried by sunshine which depends on the weather. This affects the quality of the dried mushrooms. Therefore, this paper proposes a system to provide an artificial drying for mushrooms in order to maintain their quality. The objective of the system is to control the mushroom drying process to be faster compared to the natural drying at an accurate and right temperature. A model of the mushroom dryer has been designed, built, and tested. The system comprises a chamber, heater, blower, temperature sensor and electronic control circuit. A microcontroller is used as the controller which is programmed to implement a bang-bang control that regulates the temperature of the chamber. A desired temperature is inputted as a set point of the control system. Temperature of 45 °C is chosen as the operational drying temperature. Several tests have been carried out to examine the performance of the system including drying speed, the effects of ambient conditions, and the effects of mushroom size. The results show that the system can satisfy the objective.

1994 Thermal spray industrial applications: Proceedings

International Nuclear Information System (INIS)

Berndt, C.C.; Sampath, S.

1994-01-01

The 7th National Thermal Spray Conference met on June 20--24, 1994, in Boston, Massachusetts. The conference was sponsored by the Thermal Spray Division of ASM International and co-sponsored by the American Welding Society, Deutscher Verband fur Schweisstechnik e.V., High Temperature Society of Japan, International Thermal Spray Association, and Japanese Thermal Spraying Society. The conference covered applications for automobiles, aerospace, petrochemicals, power generation, and biomedical needs. Materials included metals, ceramics, and composites with a broad range of process developments and diagnostics. Other sections included modeling and systems control; spray forming and reactive spraying; post treatment; process, structure and property relationships; mechanical properties; and testing, characterization and wear. One hundred and seventeen papers have been processed separately for inclusion on the data base

75 FR 37593 - Energy Conservation Program for Consumer Products: Test Procedures for Clothes Dryers and Room...

Science.gov (United States)

2010-06-29

... docket number EERE-2008-BT-TP-0010 and/or RIN 1904-AC02 in the subject line of the message. 3. Mail: Ms... DOE clothes washer test procedure), which is assumed to proportionally impact dryer load sizes. DOE... noted that IEC Standard 62087 specifies methods of measuring the power consumption of TV receivers...

Plasma sprayed samarium--cobalt permanent magnets

International Nuclear Information System (INIS)

Willson, M.C.; Janowiecki, R.J.

1975-01-01

Samarium--cobalt permanent magnets were fabricated by arc plasma spraying. This process involves the injection of relatively coarse powder particles into a high-temperature gas for melting and spraying onto a substrate. The technique is being investigated as an economical method for fabricating cobalt--rare earth magnets for advanced traveling wave tubes and cross-field amplifiers. Plasma spraying permits deposition of material at high rates over large areas with optional direct bonding to the substrate, and offers the ability to fabricate magnets in a variety of shapes and sizes. Isotropic magnets were produced with high coercivity and good reproducibility in magnetic properties. Post-spray thermal treatments were used to enhance the magnetic properties of sprayed deposits. Samarium--cobalt magnets, sprayed from samarium-rich powder and subjected to post-spray heat treatment, displayed energy products in excess of 9 million gauss-oersteds and coercive forces of approximately 6000 oersteds. Bar magnet arrays were constructed by depositing magnets on ceramic substrates. (auth)

Plasma sprayed samarium--cobalt permanent magnets

International Nuclear Information System (INIS)

Willson, M.C.; Janowiecki, R.J.

1975-01-01

Samarium--Co permanent magnets were fabricated by arc plasma spraying. This process involves the injection of relatively coarse powder particles into a high temperature gas for melting and spraying onto a substrate. The technique is being investigated as an economical method for fabricating Co--rare earth magnets for advanced traveling wave tubes and cross-field amplifiers. Plasma spraying permits deposition of material at high rates over large areas with optional direct bonding to the substrate, and offers the ability to fabricate magnets in a variety of shapes and sizes. Isotropic magnets were produced with high coercivity and good reproducibility in magnetic properties. Post-spray thermal treatments were used to enhance the magnetic properties of sprayed deposits. Samarium--Co magnets, sprayed from Sm-rich powder and subjected to post-spray heat treatment, displayed energy products in excess of 9 million G-Oe and coercive forces of approximately 6000 Oe. Bar magnet arrays were constructed by depositing magnets on ceramic substrates

Incremento de disolución de un derivado del furano mediante la técnica de secado por atomización Improvement of Furane derivate dissolution rate using spray drying technique

Directory of Open Access Journals (Sweden)

Antonio Iraizoz Barrios

2012-06-01

Full Text Available Objetivo: incrementar la solubilidad en agua del 2-bromo-5-(2-bromo-2-nitrovinyl-furano (G1, un ingrediente farmacéuticamente activo sintetizado por el Centro de Bioactivos Químicos de la Universidad Central de Las Villas, con potente acción bactericida y fungicida, mediante la elaboración de macropartículas de dispersiones sólidas utilizando un proceso de secado por atomización. Métodos: se realizó un ensayo preliminar de secado por atomización de la suspensión de G1, compuesta por: 10 g de G1, 1 g de Aerosil (Aerosil®, Degusa, Bélgica, 1 g de laurilsulfato de sodio y 100 mL de agua. La atomización se efectuó en un equipo de laboratorio (Buchi Mini Dryer spray a 90 ºC. La dispersión sólida obtenida fue caracterizada físico-químicamente mediante difracción de rayos X, granulometría láser por el método de difracción angular, calorimetría diferencial de barrido, microscopia electrónica de barrido y espectrofotometría de absorción infraroja. Resultados: las partículas obtenidas presentaron un pequeño tamaño, forma esférica y un incremento de la cristalinidad del G-1; no se encontraron interacciones entre los componentes de la dispersión ni presencia de productos de degradación, y la solubilidad del G-1 en agua resultó notablemente incrementada. Conclusiones: el producto obtenido por la técnica de secado por atomización incrementó apreciablemente la solubilidad del G1 sin afectar los grupos funcionales, responsables de la actividad terapéutica que se le reportan al ingrediente activo estudiado. Estos alentadores resultados sugieren la necesidad de continuar estudios para la optimización del proceso y realizar al producto obtenido ensayos de estabilidad con el objetivo de su futura inclusión en formas farmacéuticas de dosificación.Objective: to increase the solubility of 2-bromium-5(2-bromium-2-nitrovinyl-furane (G1, one pharmaceutically active ingredient with potent bactericidal and fungicidal action

Spray Drift Reduction Evaluations of Spray Nozzles Using a Standardized Testing Protocol

Science.gov (United States)

2010-07-01

Drop Size Characteristics in a Spray Using Optical Nonimaging Light-Scattering Instruments,” Annual Book of ASTM Standards, Vol. 14-02, ASTM...Test Method for Determining Liquid Drop Size Characteristics in a Spray Using Optical Non- imaging Light-Scattering Instruments 22. AGDISP Model

Effects of spray axis incident angle on heat transfer performance of rhombus-pitch shell-and-tube interior spray evaporator

International Nuclear Information System (INIS)

Lin, Ru-Li; Chang, Tong-Bou; Liang, Chih-Chang

2012-01-01

An interior spray method is proposed for enhancing the heat transfer performance of a compact rhombus-pitch shell-and-tube spray evaporator. The experimental results show that the shell-side heat transfer coefficient obtained using the proposed spray method is significantly higher than that achieved in a conventional flooded-type evaporator. Four different spray axis incident angles (0 .deg., 45 .deg., 60 .deg. and 75 .deg.) are tested in order to investigate the effect of the spray inclination angle on the heat transfer performance of the spray evaporator system. It is shown that the optimal heat transfer performance is obtained using a spray axis incident angle of 60 .deg.

Heat transfer to immersed horizontal tubes in gas fluidized bed dryers

Energy Technology Data Exchange (ETDEWEB)

Jonassen, Ola

1999-07-01

The main objective of this study was to construct heat pump fluidized bed dryers of the FHT type with improved dewatering capacity for a given size of the dryer. The use of heat exchangers immersed in the fluidized bed drying chambers is an important part of the FHT (Fluidized Bed High Temperature Heat Pump Dryer) concept. A pilot plant FHT dryer was built and successfully tested on fish meal raw material and seaweed. The plant included two fluidized bed drying chambers with immersed heat exchangers. The gain in water vapor of the drying air through the chambers was increased up to four times that of adiabatic drying. The energy saving concept was retained as a SMER ratio of 3.5 to 4.7 was measured in the same tests. Therefore optimization of the immersed heat exchangers was considered the most important single objective for this work. The optimization study of the heat exchangers was confined to the actual operating conditions for the dryers using: (1) Bubbling gas fluidized beds were used, (2) air as the only type of fluidizing gas,(3) beds at atmospheric pressure, (4) bed temperatures below 100 {sup o}C, (5) fluidized particles of Geldart classes B and D, (6) horizontal tube banks for the immersed heat exchanger and the influence of radiation heat transfer was ignored. The heat transfer study was confined to the fluidized bed side of the heat exchanger surface. It was concluded early in this work that the bubbles play a major role in generating the particle circulation inside the bed and hence also in heat transfer. Publications describing the most important bubble induced mechanisms contributing to high rates of heat transfer were found to be limited. Therefore the first part of this study was aimed at establishing a method for locating and measuring the size and rise velocity of bubbles inside the bed. The method established through this work using differential pressure measurements from two static pressure probes was used later in the study of heat transfer

A study on the macroscopic spray behavior and atomization characteristics of biodiesel and dimethyl ether sprays under increased ambient pressure

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Jun; Park, Su Han [Graduate School of Hanyang University, 17 Haengdang-dong, Seoungdong-gu, Seoul 133-791 (Korea); Lee, Chang Sik [Department of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea)

2010-03-15

The aim of this work is to investigate the spray behaviors of biodiesel and dimethyl ether (DME) fuels using image processing and atomization performance analysis of the two fuel sprays injected through a common-rail injection system under various ambient pressure conditions in a high pressure chamber. In order to observe the biodiesel and DME fuel spray behaviors under various ambient pressures, the spray images were analyzed at various times after the start of energization using a visualization system consisting of a high speed camera and two metal halide light sources. In addition, a high pressure chamber that can withstand a pressure of 4 MPa was used for adjusting the ambient pressure. From the spray images, spray characteristics such as the spray tip penetration, cone angle, area, and contour plot at various light intensity levels were analyzed using image conversion processing. Also, the local Sauter mean diameters (SMD) were measured at various axial/radial distances from the nozzle tip by a droplet measuring system to compare the atomization performances of the biodiesel and DME sprays. The results showed that the ambient pressure had a significant effect on the spray characteristics of the fuels at the various experimental conditions. The spray tip penetration and spray area decreased as the ambient pressure increased. The contour plot of the biodiesel and DME sprays showed a high light intensity level in the center regions of the sprays. In addition, it was revealed that the atomization performance of the biodiesel spray was inferior to that of the DME spray at the same injection and ambient conditions. (author)

Fixed automated spray technology.

Science.gov (United States)

2011-04-19

This research project evaluated the construction and performance of Boschungs Fixed Automated : Spray Technology (FAST) system. The FAST system automatically sprays de-icing material on : the bridge when icing conditions are about to occur. The FA...

Energy aAnalysis and Kinetics of Mint Leaves Dehydration Using Vibro-Fluidized Bed Heat Pump Dryer

Directory of Open Access Journals (Sweden)

S. M Ataei Ardestani

2015-03-01

Full Text Available Fluidized bed dryers have not yet been used for drying products such as mint leaves. This could be due to high porosity and low mechanical resistance resulting in poor quality of fluidization. Applying vibration has been recommended to overcome problems such as channeling and defluidization, and hence improving the fluidization quality. In this research, a laboratory scale vibro-fluidized bed heat pump dryer was designed and constructed for drying mint leaves. The experiments were conducted at vibration frequency of 80 Hz and amplitude of 3 mm. The velocity and temperature of the inlet air was controlled by an automatic control system. Experiments were carried out at 40, 50 and 60 °C, and two methods: heat pump drying (HPD and non-heat pump drying (NHPD. The results revealed that drying process primarily occurred in the falling rate period. Effective moisture diffusivity of the samples increased with increase in drying air temperature and varied from 4.26656×10-11 to 2.95872×10-10 m2 s-1 for the HPD method, and 3.71918×10-11 to 1.29196×10-10 m2 s-1 for the NHPD method and was within the reported range of 10-9 to 10-11 m2 s-1 for drying of food materials. The activation energy was determined to be 84 kJ mol-1 for the HPD and 54.34 kJ mol-1 for the NHPD, both have very good agreement with the results of other investigators. The coefficient of performance and specific moisture evaporation rate showed the acceptable performance of the heat pump system. Moreover, the energy consumption of the dryer for the NHPD method was more than the HPD method.

The Instituto Nacional de Pesquisas da Amazonia-INPA solar dryer: an economical alternative for wood drying; O secador solar do INPA: uma alternativa economica para secar madeira

Energy Technology Data Exchange (ETDEWEB)

Moraes-Duzat, Rejane; Barbosa, Ana Paula; Vetter, Roland [Instituto Nacional de Pesquisas da Amazonia (INPA), Manaus, AM (Brazil)]. E-mail: duzat@inpa.gov.br; apaula@inpa.gov.br

2000-07-01

As an alternative to the expensive and high energy consuming conventional dryers available at the market, INPA developed a solar wood dryer technically adequate to the climatic conditions of the Amazon region, and economically suitable to an industrial segment that could not afford large investments to dry wood. The dryer has received great acceptance by the industry due to its low cost and good operating efficiency. The prototype was dimensioned with a capacity of 5 to 8 m{sup 3} of sawn wood, which is sufficient for the needs of small sawmills or furniture shops. A total of 20 units have been installed in Brazil and other countries. Research work is underway to improve the performance of the original model, and some modifications are conducted to adapt it to dry other natural products as seeds, nuts, fruits, and herbs. (author)

Drying of mint leaves in a solar dryer and under open sun: Modelling, performance analyses

International Nuclear Information System (INIS)

Akpinar, E. Kavak

2010-01-01

In this study was investigated the thin-layer drying characteristics in solar dryer with forced convection and under open sun with natural convection of mint leaves, and, performed energy analysis and exergy analysis of solar drying process of mint leaves. An indirect forced convection solar dryer consisting of a solar air collector and drying cabinet was used in the experiments. The drying data were fitted to ten the different mathematical models. Among the models, Wang and Singh model for the forced solar drying and the natural sun drying were found to best explain thin-layer drying behaviour of mint leaves. Using the first law of thermodynamics, the energy analysis throughout solar drying process was estimated. However, exergy analysis during solar drying process was determined by applying the second law of thermodynamics. Energy utilization ratio (EUR) values of drying cabinet varied in the ranges between 7.826% and 46.285%. The values of exergetic efficiency were found to be in the range of 34.760-87.717%. The values of improvement potential varied between 0 and 0.017 kJ s -1 . Energy utilization ratio and improvement potential decreased with increasing drying time and ambient temperature while exergetic efficiency increased.

LSPRAY-IV: A Lagrangian Spray Module

Science.gov (United States)

Raju, M. S.

2012-01-01

LSPRAY-IV is a Lagrangian spray solver developed for application with parallel computing and unstructured grids. It is designed to be massively parallel and could easily be coupled with any existing gas-phase flow and/or Monte Carlo Probability Density Function (PDF) solvers. The solver accommodates the use of an unstructured mesh with mixed elements of either triangular, quadrilateral, and/or tetrahedral type for the gas flow grid representation. It is mainly designed to predict the flow, thermal and transport properties of a rapidly vaporizing spray. Some important research areas covered as a part of the code development are: (1) the extension of combined CFD/scalar-Monte- Carlo-PDF method to spray modeling, (2) the multi-component liquid spray modeling, and (3) the assessment of various atomization models used in spray calculations. The current version contains the extension to the modeling of superheated sprays. The manual provides the user with an understanding of various models involved in the spray formulation, its code structure and solution algorithm, and various other issues related to parallelization and its coupling with other solvers.

Droplets and sprays

CERN Document Server

Sazhin, Sergei

2014-01-01

Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

Droplet size effects on NO/x/ formation in a one-dimensional monodisperse spray combustion system

Science.gov (United States)

Sarv, H.; Nizami, A. A.; Cernansky, N. P.

1982-01-01

A one-dimensional monodisperse aerosol spray combustion facility is described and experimental results of post flame NO/NO(x) emissions are presented. Four different hydrocarbon fuels were studied: isopropanol, methanol, n-heptane, and n-octane. The results indicate an optimum droplet size in the range of 48-58 microns for minimizing NO/NO(x) production for all of the test fuels. This NO(x) behavior is associated with droplet interactions and the transition from diffusive type of spray burning to that of a prevaporized and premixed case. Decreasing the droplet size results in a trend of increasing droplet interactions, which suppresses temperatures and reduces NO(x). This trend continues until prevaporization effects begin to dominate and the system tends towards the premixed limit. The occurrence of the minimum NO(x) point at different droplet diameters for the different fuels appears to be governed by the extent of prevaporization of the fuel in the spray, and is consistent with theoretical calculations based on each fuel's physical properties.

COUPLED ATOMIZATION AND SPRAY MODELLING IN THE SPRAY FORMING PROCESS USING OPENFOAM

DEFF Research Database (Denmark)

Gjesing, Rasmus; Hattel, Jesper Henri; Fritsching, Udo

2009-01-01

The paper presents a numerical model capable of simulating the atomization, break-up and in-flight spray phenomena in the spray forming process. The model is developed and implemented in the freeware code openFOAM. The focus is on studying the coupling effect of the melt break-up phenomena...

Diesel spray characterization; Dieselmoottorin polttoainesuihkujen ominaisuudet

Energy Technology Data Exchange (ETDEWEB)

Pitkaenen, J.; Turunen, R.; Paloposki, T.; Rantanen, P.; Virolainen, T. [Helsinki Univ. of Technology, Otaniemi (Finland). Internal Combustion Engine Lab.

1997-10-01

Fuel injection of diesel engines will be studied using large-scale models of fuel injectors. The advantage of large-scale models is that the measurement of large-scale diesel sprays will be easier than the measurement of actual sprays. The objective is to study the break-up mechanism of diesel sprays and to measure drop size distributions in the inner part of the spray. The results will be used in the development of diesel engines and diesel fuels. (orig.)

Head spray nozzle in reactor pressure vessel

International Nuclear Information System (INIS)

Hatano, Shun-ichi.

1990-01-01

In a reactor pressure vessel of a BWR type reactor, a head spray nozzle is used for cooling the head of the pressure vessel and, in view of the thermal stresses, it is desirable that cooling is applied as uniformly as possible. A conventional head spray is constituted by combining full cone type nozzles. Since the sprayed water is flown down upon water spraying and the sprayed water in the vertical direction is overlapped, the flow rate distribution has a high sharpness to form a shape as having a maximum value near the center and it is difficult to obtain a uniform flow rate distribution in the circumferential direction. Then, in the present invention, flat nozzles each having a spray water cross section of laterally long shape, having less sharpness in the circumferential distribution upon spraying water to the inner wall of the pressure vessel and having a wide angle of water spray are combined, to make the flow rate distribution of spray water uniform in the inner wall of the pressure vessel. Accordingly, the pressure vessel can be cooled uniformly and thermal stresses upon cooling can be decreased. (N.H.)

Multiple-Nozzle Spray Head Applies Foam Insulation

Science.gov (United States)

Walls, Joe T.

1993-01-01

Spray head equipped with four-nozzle turret mixes two reactive components of polyurethane and polyisocyanurate foam insulating material and sprays reacting mixture onto surface to be insulated. If nozzle in use becomes clogged, fresh one automatically rotated into position, with minimal interruption of spraying process. Incorporates features recirculating and controlling pressures of reactive components to maintain quality of foam by ensuring proper blend at outset. Also used to spray protective coats on or in ships, aircraft, and pipelines. Sprays such reactive adhesives as epoxy/polyurethane mixtures. Components of spray contain solid-particle fillers for strength, fire retardance, toughness, resistance to abrasion, or radar absorption.

Modeling 3D conjugate heat and mass transfer for turbulent air drying of Chilean papaya in a direct contact dryer

Science.gov (United States)

Lemus-Mondaca, Roberto A.; Vega-Gálvez, Antonio; Zambra, Carlos E.; Moraga, Nelson O.

2017-01-01

A 3D model considering heat and mass transfer for food dehydration inside a direct contact dryer is studied. The k- ɛ model is used to describe turbulent air flow. The samples thermophysical properties as density, specific heat, and thermal conductivity are assumed to vary non-linearly with temperature. FVM, SIMPLE algorithm based on a FORTRAN code are used. Results unsteady velocity, temperature, moisture, kinetic energy and dissipation rate for the air flow are presented, whilst temperature and moisture values for the food also are presented. The validation procedure includes a comparison with experimental and numerical temperature and moisture content results obtained from experimental data, reaching a deviation 7-10 %. In addition, this turbulent k- ɛ model provided a better understanding of the transport phenomenon inside the dryer and sample.

14 CFR 23.239 - Spray characteristics.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 23.239 Section 23.239 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT... Handling Characteristics § 23.239 Spray characteristics. Spray may not dangerously obscure the vision of...

14 CFR 29.239 - Spray characteristics.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 29.239 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 29.239 Spray characteristics. If certification for water operation is requested, no spray characteristics...

14 CFR 27.239 - Spray characteristics.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 27.239 Section 27... AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 27.239 Spray characteristics. If certification for water operation is requested, no spray characteristics...

A comparison of biological effect and spray liquid distribution and deposition for different spray application techniques in different crops

OpenAIRE

Larsolle, Anders; Wretblad, Per; Westberg, Carl

2002-01-01

The objective of this study was to compare a selection of spray application techniques with different application volumes, with respect to the spray liquid distribution on flat surfaces, the deposition in fully developed crops and the biological effect. The spray application techniques in this study were conventional spray technique with three different nozzles: Teelet XR, Lechler ID and Lurmark DriftBeta, and also AirTec, Danfoil, Hardi Twin, Kyndestoit and Släpduk. The dynamic spray liquid ...

Transient analysis of intermittent multijet sprays

Energy Technology Data Exchange (ETDEWEB)

Panao, Miguel R.O.; Moreira, Antonio Luis N. [Universidade Tecnica de Lisboa, IN, Center for Innovation, Technology and Policy Research, Instituto Superior Tecnico, Lisboa (Portugal); Durao, Diamantino G. [Universidade Lusiada, Lisboa (Portugal)

2012-07-15

This paper analyzes the transient characteristics of intermittent sprays produced by the single-point impact of multiple cylindrical jets. The aim is to perform a transient analysis of the intermittent atomization process to study the effect of varying the number of impinging jets in the hydrodynamic mechanisms of droplet formation. The results evidence that hydrodynamic mechanisms underlying the physics of ligament fragmentation in 2-impinging jets sprays also apply to sprays produced with more than 2 jets during the main period of injection. Ligaments detaching from the liquid sheet, as well as from its bounding rim, have been identified and associated with distinct droplet clusters, which become more evident as the number of impinging jets increases. Droplets produced by detached ligaments constitute the main spray, and their axial velocity becomes more uniformly distributed with 4-impinging jets because of a delayed ligament fragmentation. Multijet spray dispersion patterns are geometric depending on the number of impinging jets. Finally, an analysis on the Weber number of droplets suggests that multijet sprays are more likely to deposit on interposed surfaces, thus becoming a promising and competitive atomization solution for improving spray cooling. (orig.)

Extraction of astaxanthin from microalgae: process design and economic feasibility study

Science.gov (United States)

Zgheib, Nancy; Saade, Roxana; Khallouf, Rindala; Takache, Hosni

2018-03-01

In this work, the process design and the economic feasibility of natural astaxanthin extraction fromHaematococcus pluvialisspecies have been reported. Complete process drawing of the process was first performed, and then the process was designed including five main steps being the harvesting process, the cell disruption, the spray drying, the supercritical CO2extraction and the anaerobic digestion. The major components of the facility would include sedimentation tanks, a disk stack centrifuge, a bed miller, a spray dryer, a multistage compressor, an extractor, a pasteurizer and a digester. All units have been sized assuming a 10 kg/h of dried biomass as a feedstock to produce nearly 2592 kg of astaxanthin per year. The investment payback time and the return on investment were all estimated for different market prices of astaxanthin. Based on the results the production process was found to become economically feasible for a market price higher than 1500/Kg. Also, a payback period of 1 year and an ROI equal to 113% was estimated for an astaxanthin market price equal to 6000/Kg.

Sustainable implementation of solar tunnel dryers, water heaters and cookers in Nepal

Energy Technology Data Exchange (ETDEWEB)

Kovacs, Peter [Danish Energy Management, DEM for Renewable Energy Project, REP, Dhobighat, Lalitpur (Nepal); Shrestha, Niraj; Shakya, Prajwal Raj [Renewable Energy Project, REP, Dhobighat, Lalitpur (Nepal); Pokharel, Govind [Alternative Energy Promotion Centre (AEPC), Lalitpur (Nepal)

2008-07-01

The Renewable Energy Project (REP) is a joint effort of the European Union and the Government of Nepal. Main objectives of the project are to create renewable energy infrastructure and services for the benefit of rural people in remote districts of Nepal. The REP will provide solar energy systems for public services in remote districts, as well as for income generating activities e.g. agro business and tourism. The REP focuses on the installation of institutional PV systems with a total capacity of 0.850 MWp. Concurrently, a number of solar thermal systems are being provided to community organizations (COs) in rural areas of Nepal. The priority applications for the solar thermal part are solar tunnel dryers for small industries drying vegetables. fruits and herbs, solar water heaters for community centers in trekking areas and large scale solar cookers in schools. The paper describes the Renewable Energy Project's implementation program for solar thermal technology and in particular the implications on design and usefulness of the solar tunnel dryer from on-site feasibility studies carried out by the project team. REP provides a framework for a sustainable implementation of these systems by carrying out the whole process from dissemination of information to demand collection, feasibility studies, design, procurement, commissioning and user training. Hand over of ownership will take place once the equipment is installed and successfully commissioned. Monitoring during the first year of operation should conclude the project. REP is co-funded by the European Union and the Government of Nepal. (orig.)

Effectiveness of containment sprays in containment management

International Nuclear Information System (INIS)

Nourbakhsh, H.P.; Perez, S.E.; Lehner, J.R.

1993-05-01

A limited study has been performed assessing the effectiveness of containment sprays-to mitigate particular challenges which may occur during a severe accident. Certain aspects of three specific topics related to using sprays under severe accident conditions were investigated. The first was the effectiveness of sprays connected to an alternate water supple and pumping source because the actual containment spray pumps are inoperable. This situation could occur during a station blackout. The second topic concerned the adverse as well as beneficial effects of using containment sprays during severe accident scenario where the containment atmosphere contains substantial quantities of hydrogen along with steam. The third topic was the feasibility of using containment sprays to moderate the consequences of DCH

Design, Construction and Testing of Simple Solar Maize Dryer

Directory of Open Access Journals (Sweden)

Joshua FOLARANMI

2008-12-01

Full Text Available This project reports the design, construction and testing of a simple solar maize dryer. It is design in such a way that solar radiation is not incident directly on the maize, but preheated air warmed during its flow through a low pressure thermosphonic solar energy air heater or collector made up of an insulating material (polystyrene of size 100mmx50mmx25.4mm, absorber plate (aluminium sheet painted black of size 100mmx50mm and a cover glass (5mm thickness measuring 100mmx50mm all arranged in this order contributed to the heating. The test results gave temperature above 45OC in the drying chamber, and the moisture content of 50kg of maize reduced to about 12.5% in three days of 9hours each day of drying.

Preparation of cellulose based microspheres by combining spray coagulating with spray drying.

Science.gov (United States)

Wang, Qiao; Fu, Aiping; Li, Hongliang; Liu, Jingquan; Guo, Peizhi; Zhao, Xiu Song; Xia, Lin Hua

2014-10-13

Porous microspheres of regenerated cellulose with size in range of 1-2 μm and composite microspheres of chitosan coated cellulose with size of 1-3 μm were obtained through a two-step spray-assisted approach. The spray coagulating process must combine with a spray drying step to guarantee the formation of stable microspheres of cellulose. This approach exhibits the following two main virtues. First, the preparation was performed using aqueous solution of cellulose as precursor in the absence of organic solvent and surfactant; Second, neither crosslinking agent nor separated crosslinking process was required for formation of stable microspheres. Moreover, the spray drying step also provided us with the chance to encapsulate guests into the resultant cellulose microspheres. The potential application of the cellulose microspheres acting as drug delivery vector has been studied in two PBS (phosphate-buffered saline) solution with pH values at 4.0 and 7.4 to mimic the environments of stomach and intestine, respectively. Copyright © 2014 Elsevier Ltd. All rights reserved.

Drying characteristics of garlic ( Allium sativum L) slices in a convective hot air dryer

Science.gov (United States)

Demiray, Engin; Tulek, Yahya

2014-06-01

The effects of drying temperatures on the drying kinetics of garlic slices were investigated using a cabinet-type dryer. The experimental drying data were fitted best to the Page and Modified Page models apart from other theoretical models to predict the drying kinetics. The effective moisture diffusivities varied from 4.214 × 10-10 to 2.221 × 10-10 m2 s-1 over the temperature range studied, and activation energy was 30.582 kJ mol-1.

Drying of Ceramic Hollow Bricks in an Industrial Tunnel Dryer: A Finite Volume Analysis

OpenAIRE

F Tavares; S Neto; E Barbosa; A Lima; C Silva

2016-01-01

This paper aims to study the drying of industrial hollow bricks in a tunnel dryer cross flow type. The theoretical model is based on mass and energy conservation equations applied to air and product. To validate the methodology, numerical and experimental results for the moisture content and the temperature of brick during the drying in an industrial scale are compared and a good correlation was obtained. Results of moisture content and temperature of the product, and temperature, relative hu...

An evaluation of the electric arc spray and (HPPS) processes for the manufacturing of high power plasma spraying MCrAIY coatings

Science.gov (United States)

Sacriste, D.; Goubot, N.; Dhers, J.; Ducos, M.; Vardelle, A.

2001-06-01

The high power plasma torch (PlazJet) can be used to spray refractory ceramics with high spray rates and deposition efficiency. It can provide dense and hard coating with high bond strengths. When manufacturing thermal barrier coatings, the PlazJet gun is well adapted to spraying the ceramic top coat but not the MCrAIY materials that are used as bond coat. Arc spraying can compete with plasma spraying for metallic coatings since cored wires can be used to spray alloys and composites. In addition, the high production rate of arc spraying enables a significant decrease in coating cost. This paper discusses the performances of the PlazJet gun, and a twin-wire are spray system, and compares the properties and cost of MCrAIY coatings made with these two processes. For arc spraying, the use of air or nitrogen as atomizing gas is also investigated.

Investigation of influence of drying agent movement on the drying process effectiveness in the gravitational shelf dryer

Directory of Open Access Journals (Sweden)

N. O. Artyukhova

2017-12-01

Full Text Available The article stands for a research of the drying process efficiency of various approaches of reciprocal movement organization of drying agent and disperse material. It focuses on the results of shelf dryer investigation. The test condition was as follows: backflow of the drying agent and disperse material movement; backflow of the drying agent and disperse material movement with the drying agent recirculation; backflow of the drying agent and disperse material movement with the bypassing of drying agent and it’s putting on separate stage of gravitational shelf dryer. The influence of the drying agent movement organization on the characteristics of disperse material and drying agent, energy costs for this process and its efficiency is shown. The recommendations of usage of represented approaches of flows movement organization depending on the desired final moisture of the material as well as its physical and chemical properties are given. The proposed ways of reciprocal flows movement organization allow to reduce the costs of drying agent heating or to increase the efficiency of moisture removal at constant energy consumption.

KAJIAN TEKNIS-EKONOMIS ALAT PENGERING PATI SAGU MODEL CROSS FLOW VIBRO FLUIDIZED BED (Study on Technical-Economic of Sago Starch Dryer Model of Cross Flow Vibro Fluidized Bed

Directory of Open Access Journals (Sweden)

Abadi Jading

2015-02-01

Full Text Available The purpose of this research was to evaluate performance of vibro cross flow fluidized bed dryer using biomass fuel for drying sago starch. The phase of research were evaluation of dryer heated by a biomass stove using coconut shell as a fuel and observation of the drying temperature, moisture content, drying time, energy analysis, and drying effiviency, as well as calculation of its economic analysis. The dryer has dimension of 200x50x1500 cm for length, width, hight, respectively, and working capacity of 35kg/process. The results showed that biomass fuel consumption for drying sago starch for 7 hours was 12740,00 MJ (70 kg/process and electricity consumption for blower and vibrator was 37,80 MJ. Furthermore, the dryer reduced moisture content of sago starch from 42% (wb to 12% (wb with temperature in the vibrator chamber of 40-60 oC and relative humidity of 50%, as well as ambient temperature of 30 3C and drying efficiency of 46,02%. Economic analysis showed that the dryer had NPV of Rp. 16.002.858, BCR of 1,53, IRR of 35%, and PBP of 3,51 years. Keywords: Cross flow, vibro fluidized bed dryer, biomass stoves, sago starch, financial analysis   ABSTRAK Tujuan penelitian ini adalah melakukan pengujian terhadap alat pengering pati berbasis sagu model cross flow vibrofluidized bed bertenaga biomassa. Tahapan penelitian meliputi pengujian alat pengering menggunakan tungku biomassa berbahan bakar tempurung kelapa dengan melakukan pengamatan suhu selama pengeringan, penurunan kadar air, waktu pengeringan, kebutuhan energi, efisiensi pengering, dan analisis finansial. Konstruksi alat pengering pati sagu model vibro fluidized bed bertenaga biomassa berukuran panjang, lebar dan tinggi masing-masing (200x50x1500 cm, serta memiliki daya tampung atau kapasitas maksimum pati sagu basah 35 kg/proses. Hasil pengujian menunjukkan bahwa alat pengering ini mampu mengeringkan pati sagu selama 7 jam, dengan konsumsi bahan bakar tempurung kelapa sebanyak 70 kg

ROTARY SPRAY DUSTER

Directory of Open Access Journals (Sweden)

E. S. Nechaeva

2013-01-01

Full Text Available Results of researches of hydraulic resistance, ablation of splashes and efficiency of dedusting in the rotor spray dust collector are given. Influence of frequency of rotation of the spray, the specified speed of gas and diameter of spattering holes on hydraulic resistance, size ablation of splashes and efficiency of a dedusting the device by diameter 0,25 m is investigated. As model liquid water is used. Results of mathematical processing are presented.

The Influence of Process Equipment on the Properties of Suspension Plasma Sprayed Yttria-Stabilized Zirconia Coatings

Science.gov (United States)

Marr, Michael; Waldbillig, David; Kesler, Olivera

2013-03-01

Suspension plasma-sprayed YSZ coatings were deposited at lab-scale and production-type facilities to investigate the effect of process equipment on coating properties. The target application for these coatings is solid oxide fuel cell (SOFC) electrolytes; hence, dense microstructures with low permeability values were preferred. Both facilities had the same torch but different suspension feeding systems, torch robots, and substrate holders. The lab-scale facility had higher torch-substrate relative speeds compared with the production-type facility. On porous stainless steel substrates, permeabilities and microstructures were comparable for coatings from both facilities, and no segmentation cracks were observed. Coating permeability was further reduced by increasing substrate temperatures during deposition or reducing suspension feed rates. On SOFC cathode substrates, coatings made in the production-type facility had higher permeabilities and more segmentation cracks compared with coatings made in the lab-scale facility. Increased cracking in coatings from the production-type facility was likely caused mainly by its lower torch-substrate relative speed.

On the modeling of fuel sprays

Energy Technology Data Exchange (ETDEWEB)

Bergstroem, Christer

1997-12-01

This report concerns on the modelling of fuel sprays in a non-combustible case using an own developed fuel spray code module. The spray code is made as an independent module to simplify the use of different gas flow solvers together with the spray module. This enables the possibility to use different turbulence models. In the report two turbulence models has been used, the standard k-{epsilon} and the LES (Large Eddy Simulation) model. The report presents results obtained from a sensitivity study of both numerical and physical parameters on an evaporating spray under diesel like conditions (light duty diesel engine) with the spray code module attached to a cylindrical gas phase flow solver. The results from the sensitivity analysis showed that these effects were not so pronounced as has been reported. It was suggested that this was due to the `easy` nature of the investigated case, where the flow field could be sufficiently resolved without violating the droplet void fraction criteria and break-up, collision and combustion that may increase the grid spacing sensitivity were not modelled. An investigation was performed to valuate the feasibility of using LES as turbulence model. Calculations of the initial phase of a developing jet were made and it was found that in the initial phase of the spray and the flow structure were similar to that of a spatially developing jet flow, which is in agreement with experimental observations. Results from LES calculations on a developing spray jet was also compared with k-{epsilon} based ones. This result showed that the spray-LES approach captured the transition from a laminar to a turbulent flow field with an increase in turbulent kinetic energy k along the injection direction 45 refs, 37 figs, 2 tabs

Experimental investigation of a novel indirect solar dryer implementing PCM as energy storage medium

Energy Technology Data Exchange (ETDEWEB)

Shalaby, S.M., E-mail: saleh_shalaby@yahoo.com; Bek, M. A.

2014-07-01

Highlights: • The performance of a novel indirect solar dryer is investigated experimentally. • PCM, paraffin wax, is used as energy storage medium. • The novel ISD is suitable for drying medical plants. • Ocimum and Thevetia are dried at their prescribed drying temperatures. • The novel design maintains the desired temperature for 7 consecutive h/day. - Abstract: A novel indirect solar dryer (ISD) design using phase change material (PCM) as energy storage medium was experimentally investigated. The system consists of two identical solar air heaters, drying compartment, PCM storage units and a blower. The ISD was tested under no load with and without PCM at a wide range of mass flow rates (0.0664–0.2182 kg/s). It is found that after using the PCM, the temperature of the drying air is higher than ambient temperature by 2.5–7.5 °C after sunset for five hours at least. In addition, the mass flow rates of 0.1204 and 0.0894 kg/s give the peak values of the drying temperature when the ISD is operated with and without PCM, respectively. The novel design successfully maintains the desired temperature for seven consecutive hours every day. This helps reaching the final moisture content of Ocimum Basilicum and Thevetia Neriifolia after 12 and 18 h, respectively.

Drying kinetics of whole and sliced turmeric rhizomes (Curcuma longa L. in a solar conduction dryer

Directory of Open Access Journals (Sweden)

A. Borah

2015-09-01

Full Text Available Drying of turmeric was carried out in a solar conduction dryer (SCD. Drying air temperature was achieved around 39–51 °C for an ambient temperature in the range of 25–28 °C. Moisture content from 78.65% (wb, was reduced to 6.36% (wb and 5.50% (wb for solid and sliced samples respectively in 12 h effective drying time. Drying curve of sliced samples showed more uniform falling in comparison to that of whole samples. The average effective moisture diffusivity was found to be 1.852 × 10−10 m2 s−1 for slab samples and 1.456 × 10−10 m2 s−1 for solid samples. Out of four models tried for simulation, Page model was found as best fitted thin layer drying model when simulation was done for all the drying data. The overall thermal efficiency of the dryer was found to be 55%. Drying of sliced rhizomes showed better drying kinetics and effective drying time could be reduced by slicing instead of drying in whole form.

Radio-frequency plasma spraying of ceramics

International Nuclear Information System (INIS)

Okada, T.; Hamatani, H.; Yoshida, T.

1989-01-01

This study was aimed at developing a novel spraying process using a radio-frequency (rf) plasma. Experiments of Al 2 O 3 and ZrO 2 - 8 wt% Y 2 O 3 spraying showed that the initial powder size was the most important parameter for depositing dense coatings. The optimum powder sizes of Al 2 O 3 and ZrO 2 - 8 wt% Y 2 O 3 were considered to be around 100 and 80 μm, respectively. The use of such large-size powders compared with those used by conventional dc plasma spraying made it possible to deposit adherent ceramics coatings of 150 to 300 μm on as-rolled SS304 substrates. It was also shown that low particle velocity of about 10 m/s, which is peculiar to rf plasma spraying, was sufficient for particle deformation, though it imposed a severe limitation on the substrate position. These experimental results prove that rf plasma spraying is an effective process and a strong candidate to open new fields of spraying applications

Direct morphological comparison of vacuum plasma sprayed and detonation gun sprayed hydroxyapatite coatings for orthopaedic applications.

Science.gov (United States)

Gledhill, H C; Turner, I G; Doyle, C

1999-02-01

Hydroxyapatite coatings on titanium substrates were produced using two thermal spray techniques vacuum plasma spraying and detonation gun spraying. X-ray diffraction was used to compare crystallinity and residual stresses in the coatings. Porosity was measured using optical microscopy in conjunction with an image analysis system. Scanning electron microscopy and surface roughness measurements were used to characterise the surface morphologies of the coatings. The vacuum plasma sprayed coatings were found to have a lower residual stress, a higher crystallinity and a higher level of porosity than the detonation gun coatings. It is concluded that consideration needs to be given to the significance of such variations within the clinical context.

Large Eddy Simulation of the spray formation in confinements

International Nuclear Information System (INIS)

Lampa, A.; Fritsching, U.

2013-01-01

Highlights: • Process stability of confined spray processes is affected by the geometric design of the spray confinement. • LES simulations of confined spray flow have been performed successfully. • Clustering processes of droplets is predicted in simulations and validated with experiments. • Criteria for specific coherent gas flow patterns and droplet clustering behaviour are found. -- Abstract: The particle and powder properties produced within spray drying processes are influenced by various unsteady transport phenomena in the dispersed multiphase spray flow in a confined spray chamber. In this context differently scaled spray structures in a confined spray environment have been analyzed in experiments and numerical simulations. The experimental investigations have been carried out with Particle-Image-Velocimetry to determine the velocity of the gas and the discrete phase. Large-Eddy-Simulations have been set up to predict the transient behaviour of the spray process and have given more insight into the sensitivity of the spray flow structures in dependency from the spray chamber design

Experimental characterization of gasoline sprays under highly evaporating conditions

Science.gov (United States)

Khan, Muhammad Mahabat; Sheikh, Nadeem Ahmed; Khalid, Azfar; Lughmani, Waqas Akbar

2018-05-01

An experimental investigation of multistream gasoline sprays under highly evaporating conditions is carried out in this paper. Temperature increase of fuel and low engine pressure could lead to flash boiling. The spray shape is normally modified significantly under flash boiling conditions. The spray plumes expansion along with reduction in the axial momentum causes the jets to merge and creates a low-pressure area below the injector's nozzle. These effects initiate the collapse of spray cone and lead to the formation of a single jet plume or a big cluster like structure. The collapsing sprays reduces exposed surface and therefore they last longer and subsequently penetrate more. Spray plume momentum increase, jet plume reduction and spray target widening could delay or prevent the closure condition and limit the penetration (delayed formation of the cluster promotes evaporation). These spray characteristics are investigated experimentally using shadowgraphy, for five and six hole injectors, under various boundary conditions. Six hole injectors produce more collapsing sprays in comparison to five hole injector due to enhanced jet to jet interactions. The spray collapse tendency reduces with increase in injection pressure due high axial momentum of spray plumes. The spray evaporation rates of five hole injector are observed to be higher than six hole injectors. Larger spray cone angles of the six hole injectors promote less penetrating and less collapsing sprays.

Simulation of Solar Heat Pump Dryer Directly Driven by Photovoltaic Panels

Science.gov (United States)

Houhou, H.; Yuan, W.; Wang, G.

2017-05-01

This paper investigates a new type of solar heat pump dryer directly driven by photovoltaic panels. In order to design this system, a mathematical model has been established describing the whole drying process, including models of key components and phenomena of heat and mass transfer at the product layer and the air. The results of simulation at different drying air temperatures and velocities have been calculated and it indicate that the temperature of drying air is crucial external parameter compared to the velocity, with the increase of drying temperature from 45°C to 55°C, the product moisture content (Kg water/Kg dry product) decreased from 0.75 Kg/Kg to 0.3 Kg/Kg.

Cold spray nozzle design

Science.gov (United States)

Haynes, Jeffrey D [Stuart, FL; Sanders, Stuart A [Palm Beach Gardens, FL

2009-06-09

A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.

Design Optimization of Liquid Fueled High Velocity Oxy- Fuel Thermal Spraying Technique for Durable Coating for Fossil Power Systems

Energy Technology Data Exchange (ETDEWEB)

Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States); Love, Norman [Univ. of Texas, El Paso, TX (United States)

2016-11-04

systems, there exists a lack of fundamental understanding of the effect of hardware characteristics and operating parameters on HVOF thermally sprayed coatings. Motivated by these issues, this study is devoted to investigate the effect of hardware characteristics (e.g. spraying distance) and operating parameters (e.g. combustion chamber pressure, equivalence ratio, and total gas flow rate) on HVOF sprayed coatings using Inconel 718 alloy. The current study provides extensive understanding of several key operating and process parameters to optimize the next generation of HVOF thermally sprayed coatings for high temperature and harsh environment applications. A facility was developed to support this endeavor in a safe and efficient way, including a HVOF thermal spray system with a Data Acquisition and Remote Controls system (DARCS). The coatings microstructure and morphology were examined using X-Ray Diffraction (XRD), Scanning Electron Microscope (SEM) and Nanoindentation.

Study of Multi-Function Micro-Plasma Spraying Technology

International Nuclear Information System (INIS)

Wang Liuying; Wang Hangong; Hua Shaochun; Cao Xiaoping

2007-01-01

A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al 2 O 3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended

Study on Spray Characteristics and Spray Droplets Dynamic Behavior of Diesel Engine Fueled by Rapeseed Oil

Directory of Open Access Journals (Sweden)

Sapit Azwan

2014-07-01

Full Text Available Fuel-air mixing is important process in diesel combustion. It directly affects the combustion and emission of diesel engine. Biomass fuel needs great help to atomize because the fuel has high viscosity and high distillation temperature. This study investigates the atomization characteristics and droplet dynamic behaviors of diesel engine spray fueled by rapeseed oil (RO. Optical observation of RO spray was carried out using shadowgraph photography technique. Single nano-spark photography technique was used to study the characteristics of the rapeseed oil spray while dual nano-spark shadowgraph technique was used to study the spray droplet behavior. The results show that RO has very poor atomization due to the high viscosity nature of the fuel. This is in agreement with the results from spray droplet dynamic behavior studies that shows due to the high viscosity, the droplets are large in size and travel downward, with very little influence of entrainment effect due to its large kinematic energy.

FLY ASH RECYCLE IN DRY SCRUBBING

Science.gov (United States)

The paper describes the effects of fly ash recycle in dry scrubbing. (Previous workers have shown that the recycle of product solids improves the utilization of slaked lime--Ca(OH)2--for sulfur dioxide (SO2) removal by spray dryers with bag filters.) In laboratory-scale experimen...

Characteristics of combustion flame sprayed nickel aluminum using a Coanda Assisted Spray Manipulation collar for off-normal deposits

Science.gov (United States)

Archibald, Reid S.

A novel flame spray collar called the Coanda Assisted Spray Manipulation collar (CSM) has been tested for use on the Sulzer Metco 5P II combustion flame spray gun. A comparison study of the stock nozzle and the CSM has been performed by evaluating the porosity, surface roughness, microhardness, tensile strength and microscopy of normal and off-normal sprayed NiAl deposits. The use of the CSM collar resulted in the need to position the sprayed coupons closer to the gun, which in turn affected the particle impact energy and particle temperatures of the NiAl powder. For the CSM, porosities had a larger scatterband, surface roughness was comparably the same, microhardness was lower, and tensile strength was higher. The microscopy analysis revealed a greater presence of unmelted particles and steeper intersplat boundaries for the CSM. For both processes, the porosity and surface roughness increased and the microhardness decreased as the spray angle decreased.

Pengaruh Kondisi Operasi Alat Pengering Semprot Terhadap Kualitas Susu Bubuk Jagung

Directory of Open Access Journals (Sweden)

Zuhra Zuhra

2012-06-01

Full Text Available Drying method is one of techniques used in food preservation. This method usually means reducing water content which is the best contiditon for microorganism growth. Higher water content also causes some enzyms needed for food decomposition cannot work well. This research aims to produce corn milk powder and to study some variables effecting on quality of corn milk powder. Hopefully the results can provide some information and produce good quality of corn milk powder. The drying process was carried out with batch process where the material was put into spray dryer and the process was allowed for the given period of time. Heat was added by direct contact to the material. The pressures of the chamber were 2, 4, 6 and 8 bars and the temperatures were 100, 150, 200 and 250oC. The best results of the research of protein, fat and water contents were 25.86 %, 18.34%, and 6.14%, recpectively. Keywords: atomizer pressure, cornmilk powder, spray dryer, temperature

Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

Science.gov (United States)

Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

2017-03-01

Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

Fundamental Study on the Effect of Spray Parameters on Characteristics of P3HT:PCBM Active Layers Made by Spray Coating

Directory of Open Access Journals (Sweden)

Yu Xie

2015-08-01

Full Text Available This paper is an attempt to elucidate the effects of the important spray characteristics on the surface morphology and light absorbance of spray-on P3HT:PCBM thin-films, used as an active layer in polymer solar cells (PSCs. Spray coating or deposition is a viable scalable technique for the large-scale, fast, and low-cost fabrication of solution-processed solar cells, and has been widely used for device fabrication, although the fundamental understanding of the underlying and controlling parameters, such as spray characteristics, droplet dynamics, and surface wettability, is still limited, making the results on device fabrication not reproducible and unreliable. In this paper, following the conventional PSC architecture, a PEDOT:PSS layer is first spin-coated on glass substrates, followed by the deposition of P3HT:PCBM using an automatic ultrasonic spray coating system, with a movable nozzle tip, to mimic an industrial manufacturing process. To gain insight, the effects of the spray carrier air pressure, the number of spray passes, the precursor flow rate, and precursor concentration are studied on the surface topography and light absorbance spectra of the spray-on films. Among the results, it is found that despite the high roughness of spray-on films, the light absorbance of the film is satisfactory. It is also found that the absorbance of spray-on films is a linear function of the number of spray passes or deposition layers, based on which an effective film thickness is defined for rough spray-on films. The effective thickness of a rough spray-on P3HT:PCBM film was found to be one-quarter of that of a flat film predicted by a simple mass balance.

Fabrication of Water Jet Resistant and Thermally Stable Superhydrophobic Surfaces by Spray Coating of Candle Soot Dispersion.

Science.gov (United States)

Qahtan, Talal F; Gondal, Mohammed A; Alade, Ibrahim O; Dastageer, Mohammed A

2017-08-08

A facile synthesis method for highly stable carbon nanoparticle (CNP) dispersion in acetone by incomplete combustion of paraffin candle flame is presented. The synthesized CNP dispersion is the mixture of graphitic and amorphous carbon nanoparticles of the size range of 20-50 nm and manifested the mesoporosity with an average pore size of 7 nm and a BET surface area of 366 m 2 g -1 . As an application of this material, the carbon nanoparticle dispersion was spray coated (spray-based coating) on a glass surface to fabricate superhydrophobic (water contact angle > 150° and sliding angle fabricated from direct candle flame soot deposition (candle-based coating). This study proved that water jet resistant and thermally stable superhydrophobic surfaces can be easily fabricated by simple spray coating of CNP dispersion gathered from incomplete combustion of paraffin candle flame and this technique can be used for different applications with the potential for the large scale fabrication.

Fine Sprays for Disinfection within Healthcare

Directory of Open Access Journals (Sweden)

G Nasr

2016-09-01

Full Text Available Problems exist worldwide with Hospital Acquired Infections (HAI's. The Spray Research Group (SRG have been working with relevant industries in developing a product which can provide a delivery system for treatment chemicals for surfaces, including the design and testing of a novel Spill-Return Atomiser (SRA for this purpose. A comprehensive description of this atomiser has already been given. This paper reports on a new application of this atomiser and discusses the problem of spray coating for disinfection that has been considered very little in previous work. The related spray coating performance tests in developing the product are thus provided. The experimental work includes determining the required spray duration and the coverage area produced by different sprays, including the analysis of the effects of atomiser positions, configurations, and the required number of atomisers. Comparison is made with the efficacy of an ultrasonic gas atomiser that is currently used for this purpose. The investigation has found that the utilisation of fine sprays (10μm>D32>25μm at high liquid pressure (<12MPa and low flow rates (<0.3 l/min is suitable for surface disinfection in healthcare applications (i.e. MRSA, VRSA etc.

Multiphysics modelling of the spray forming process

International Nuclear Information System (INIS)

Mi, J.; Grant, P.S.; Fritsching, U.; Belkessam, O.; Garmendia, I.; Landaberea, A.

2008-01-01

An integrated, multiphysics numerical model has been developed through the joint efforts of the University of Oxford (UK), University of Bremen (Germany) and Inasmet (Spain) to simulate the spray forming process. The integrated model consisted of four sub-models: (1) an atomization model simulating the fragmentation of a continuous liquid metal stream into droplet spray during gas atomization; (2) a droplet spray model simulating the droplet spray mass and enthalpy evolution in the gas flow field prior to deposition; (3) a droplet deposition model simulating droplet deposition, splashing and re-deposition behavior and the resulting preform shape and heat flow; and (4) a porosity model simulating the porosity distribution inside a spray formed ring preform. The model has been validated against experiments of the spray forming of large diameter IN718 Ni superalloy rings. The modelled preform shape, surface temperature and final porosity distribution showed good agreement with experimental measurements

Fluctuations of a spray generated by an airblast atomizer

Energy Technology Data Exchange (ETDEWEB)

Batarseh, Feras Z.; Gnirss, Markus; Roisman, Ilia V.; Tropea, Cameron [Technische Universitaet Darmstadt (Germany). Chair of Fluid Mechanics and Aerodynamics

2009-06-15

This paper is devoted to the study of the aerodynamic instability of the spray generated by an airblast atomizer. As a result of this instability the spray shape and its velocity fluctuate with a certain frequency, which depends on the operational parameters of the atomizer. The effect of three parameters, namely; chamber pressure, liquid phase flow rate and the gas phase flow rate on the spray fluctuating frequency are investigated. The velocity vector of the drops in the spray and the arrival times to the detection volume are measured using the laser Doppler instrument. The slotting technique is applied to the data of axial velocity and arrival times of the drops in order to estimate the dominating spray frequencies. Additionally, the shape of the spray has been observed using the high-speed video system. The frequencies of the shape fluctuations are estimated using proper orthogonal decomposition of the time-resolved images of the spray. We show that the frequencies of the spray velocity and those exhibited by spray shape coincide over a wide range of spray parameters. Finally, a simple scaling for the spray frequency is proposed and validated by the experimental data. (orig.)

Modification of Indirect Solar Dryer for Simplicia Production

Science.gov (United States)

Purnomo, C. W.; Indarti, S.

2018-03-01

Simplicia is natural ingredient for herbal medicine that has been subjected to drying only. This study aims to develop an appropriate drying equipment to produce dried leaves of sambung nyawa (Gynura procumbens (Lour.) Merr.) or also called “longevity spinach”. Typical indirect solar drier was modified to be able to process more fresh leaves in order to speed up the production. The modification was done using double solar collector and wind powered ventilation. The double solar collector was applied in order to collect more solar energy for larger dimension of drying chamber, while the wind-ventilator was installed to provide forced convection of hot air flow inside the dryer. The drying kinetic including the drying constants were investigated using three common thin layer drying equations to model the drying behavior of the leaves. The moisture ratio (MR) depletion with respect to the drying time (t) of the leaves can be well represented by equation of MR=1.1732exp(-0.0993.t)-0.1732exp(-17.3871.t).

Thermally sprayed coatings: Aluminum on lead

International Nuclear Information System (INIS)

Usmani, S.; Czajkowski, C.J.; Zatorski, R.

1999-01-01

An experimental program to determine the feasibility of thermally spraying aluminum on a lead substrate was initiated in support of the accelerator production of tritium (APT) Project for the US Department of Energy. The program consisted of two distinct parts: (1) the characterization of the thermally sprayed coatings, including microhardness testing, effects of heating, and microstructure and porosity determinations, and (2) effects of mercury doping and heat treatments on the thermally sprayed composite. The project determined that aluminum could successfully be thermally sprayed onto the lead. The coatings had a dense microstructure, with a Vicker's Pyramid Hardness (VPH) of about 60, and a maximum porosity (found in strips on the samples) of 12%

Structure of Non-evaporating diesel sprays

International Nuclear Information System (INIS)

Mirza, M.R.; Baluch, A.H.; Tahir, Z.R.

2008-01-01

Need is always felt of some rational experimental information on fuel spray jet formation, its development and dispersion in the combustion chamber of an internal combustion engine. The latest study uses computational fluid dynamics for the modeling of engine flows. The original experimental work of the present author on non-evaporating sprays produced by a single-hole orifice type nozzle using a distribution type commercial fuel injection pump forms the basis to derive correlations for penetration rates, break up times and lengths of non-evaporating diesel sprays. The correlations derived can be used to do CFD modeling of sprays under variable conditions of injector nozzle hole diameter, fuel injection pressure and combustion chamber pressure. (author)

Water spray ventilator system for continuous mining machines

Science.gov (United States)

Page, Steven J.; Mal, Thomas

1995-01-01

The invention relates to a water spray ventilator system mounted on a continuous mining machine to streamline airflow and provide effective face ventilation of both respirable dust and methane in underground coal mines. This system has two side spray nozzles mounted one on each side of the mining machine and six spray nozzles disposed on a manifold mounted to the underside of the machine boom. The six spray nozzles are angularly and laterally oriented on the manifold so as to provide non-overlapping spray patterns along the length of the cutter drum.

Evaluation and mitigation of tritium memory in detritiation dryers

International Nuclear Information System (INIS)

Malara, C.; Ricapito, I.; Edwards, R.A.H.; Toci, F.

1999-01-01

In atmospheric detritiation, and other tritium processes, tritium is adsorbed on zeolites (molecular sieves) in the form of tritiated water. Regeneration removes almost all the physically adsorbed water, but a proportion remains permanently in the zeolite and binder structure as chemically bound water or hydroxyl groups. Exchange between adsorbed water and bound water means that tritiated water is retained in the structure after regeneration. At the end of its life, the zeolite therefore constitutes a tritiated waste. Furthermore, if an atmosphere detritiation dryer (ADD) gets highly contaminated from a tritium spill, retained tritium contaminates both the small amount of vapour leaving the bed during the next drying cycle, and the water produced in the subsequent regeneration. This report first describes experiments to measure the tritiated water retained in a 5A zeolite bed after standard regeneration treatments, and then investigates strategies to mitigate the effect: more thorough regeneration and isotope swamping or elution. The effect of zeolite ageing after thermal cycling is also seen. (orig.)

Characterization of cobalt oxide thin films prepared by a facile spray pyrolysis technique using perfume atomizer

Energy Technology Data Exchange (ETDEWEB)

Louardi, A.; Rmili, A.; Ouachtari, F.; Bouaoud, A. [Laboratoire des Hautes Energies, Sciences de l' Ingenierie et Reacteurs (LHESIR), Equipe Ingenierie et Materiaux (INMA), Departement de Physique, Faculte des Sciences, Kenitra (Morocco); Elidrissi, B., E-mail: e.bachir@mailcity.com [Laboratoire des Hautes Energies, Sciences de l' Ingenierie et Reacteurs (LHESIR), Equipe Ingenierie et Materiaux (INMA), Departement de Physique, Faculte des Sciences, Kenitra (Morocco); Erguig, H. [Laboratoire des Hautes Energies, Sciences de l' Ingenierie et Reacteurs (LHESIR), Equipe Ingenierie et Materiaux (INMA), Departement de Physique, Faculte des Sciences, Kenitra (Morocco)

2011-09-15

Highlights: > Co{sub 3}O{sub 4} thin films show a micro porous structure. > Co{sub 3}O{sub 4} thin films are formed with spherical grains less than 50 nm in diameter. > The porous structure of Co{sub 3}O{sub 4} films is expected to have promising application in electrochromism. - Abstract: Cobalt oxide (Co{sub 3}O{sub 4}) thin films were prepared by a facile spray pyrolysis technique using perfume atomizer from aqueous solution of hydrated cobalt chloride salt (CoCl{sub 2}.6H{sub 2}O) as source of cobalt. The films were deposited onto the amorphous glass substrates kept at different temperatures (300-500 deg. C). The influences of molar concentration of the starting solution and substrate temperature on the structural, morphological and optical properties of (Co{sub 3}O{sub 4}) thin films were studied. It was found from X-ray diffraction (XRD) analysis that the films prepared with molar concentration greater than 0.025 M/L were polycrystalline spinel type cubic structure. The preferred orientation of the crystallites of these films changes gradually from (6 2 2) to (1 1 1) when the substrate temperature increases. By Raman spectroscopy, five Raman active modes characteristic of Co{sub 3}O{sub 4} spinel type cubic structure were found and identified at 194, 484, 522, 620 and 691 cm{sup -1}. The scanning electron microscopy (SEM) images showed micro porous structure with very fine grains less than 50 nm in diameter. These films exhibited also a transmittance value of about 70% in the visible and infra red range.

Drying process optimization for an API solvate using heat transfer model of an agitated filter dryer.

Science.gov (United States)

Nere, Nandkishor K; Allen, Kimberley C; Marek, James C; Bordawekar, Shailendra V

2012-10-01

Drying an early stage active pharmaceutical ingredient candidate required excessively long cycle times in a pilot plant agitated filter dryer. The key to faster drying is to ensure sufficient heat transfer and minimize mass transfer limitations. Designing the right mixing protocol is of utmost importance to achieve efficient heat transfer. To this order, a composite model was developed for the removal of bound solvent that incorporates models for heat transfer and desolvation kinetics. The proposed heat transfer model differs from previously reported models in two respects: it accounts for the effects of a gas gap between the vessel wall and solids on the overall heat transfer coefficient, and headspace pressure on the mean free path length of the inert gas and thereby on the heat transfer between the vessel wall and the first layer of solids. A computational methodology was developed incorporating the effects of mixing and headspace pressure to simulate the drying profile using a modified model framework within the Dynochem software. A dryer operational protocol was designed based on the desolvation kinetics, thermal stability studies of wet and dry cake, and the understanding gained through model simulations, resulting in a multifold reduction in drying time. Copyright © 2012 Wiley-Liss, Inc.

A new method for spray deposit assessment

Science.gov (United States)

Chester M. Himel; Leland Vaughn; Raymond P. Miskus; Arthur D. Moore

1965-01-01

Solid fluorescent particles suspended in a spray liquid are distributed in direct proportion to the size of the spray droplets. Use of solid fluorescent particles is the basis of a new method for visual recognition of the size and number of droplets impinging on target and nontarget portions of sprayed areas.

A simplified model of aerosol removal by containment sprays

Energy Technology Data Exchange (ETDEWEB)

Powers, D.A. (Sandia National Labs., Albuquerque, NM (United States)); Burson, S.B. (Nuclear Regulatory Commission, Washington, DC (United States). Div. of Safety Issue Resolution)

1993-06-01

Spray systems in nuclear reactor containments are described. The scrubbing of aerosols from containment atmospheres by spray droplets is discussed. Uncertainties are identified in the prediction of spray performance when the sprays are used as a means for decontaminating containment atmospheres. A mechanistic model based on current knowledge of the physical phenomena involved in spray performance is developed. With this model, a quantitative uncertainty analysis of spray performance is conducted using a Monte Carlo method to sample 20 uncertain quantities related to phenomena of spray droplet behavior as well as the initial and boundary conditions expected to be associated with severe reactor accidents. Results of the uncertainty analysis are used to construct simplified expressions for spray decontamination coefficients. Two variables that affect aerosol capture by water droplets are not treated as uncertain; they are (1) [open quote]Q[close quote], spray water flux into the containment, and (2) [open quote]H[close quote], the total fall distance of spray droplets. The choice of values of these variables is left to the user since they are plant and accident specific. Also, they can usually be ascertained with some degree of certainty. The spray decontamination coefficients are found to be sufficiently dependent on the extent of decontamination that the fraction of the initial aerosol remaining in the atmosphere, m[sub f], is explicitly treated in the simplified expressions. The simplified expressions for the spray decontamination coefficient are given. Parametric values for these expressions are found for median, 10 percentile, and 90 percentile values in the uncertainty distribution for the spray decontamination coefficient. Examples are given to illustrate the utility of the simplified expressions to predict spray decontamination of an aerosol-laden atmosphere.

Reactor Containment Spray Technology Program

Energy Technology Data Exchange (ETDEWEB)

Row, T. H. [Oak Ridge National Laboratory, Oak Ridge, TN (United States)

1968-12-15

The design basis accident in water moderated power reactors is a loss-of-coolant accident in which water sprays are generally employed to control the containment pressure transient by condensing the released steam-air mixture. Additives to the spray have been proposed as a way to increase their usefulness by enhancing the removal of various forms of radioiodine from the containment atmosphere. A program to investigate the gas-liquid systems involved is co-ordinated by ORNL for the US Atomic Energy Commission. A basic part of the program is the search for various chemical additives that will increase the spray affinity for molecular iodine and methyl iodide. A method for evaluating additives was developed that measures equilibrium distribution coefficients for iodine between air and aqueous solutions. Additives selected are used in single drop-wind tunnel experiments where the circulating gas contains iodine or CH{sub 3}I. Mass transfer coefficients and transient distribution coefficients have been determined as a function of relative humidity, temperature, drop size, and solution pH and concentration. Tests have shown that surfactants and organic amines increase the solution ability to getter CH{sub 3}l. Results from single drop tests help in planning spray experiments in the Nuclear Safety Pilot Plant, a large ({approx}38 m{sup 3}) facility, where accident conditions are closely simulated. Iodine and CH{sub 3}I removal rates have been determined for a number of solutions, including 1 wt% Na{sub 2}S{sub 2}O{sub 3} + 3000 ppm B + 0.153 M NaOH and 3000 ppm B + 0.153 M NaOH. The additive has very little effect in removal of I{sub 2} with half-lives of less than 1 mm typical for any aqueous solution. These same solutions remove CH{sub 3}I with a half-life of one hour. Analytical models for the removal processes have been developed. Consideration is also being given to corrosion, thermal and radiation stability of the solutions. Radiation studies have indicated the loss

Design and measured performance of a solar chimney for natural-circulation solar-energy dryers

International Nuclear Information System (INIS)

Ekechukwu, O.V.; Norton, B.

1995-10-01

The design and construction of a solar chimney which was undertaken as part of a study on natural-circulation solar-energy dryers is reported. The experimental solar chimney consists of a 5.3m high and 1.64m diameter cylindrical polyethylene-clad vertical chamber, supported structurally by steel framework and draped internally with a selectively-absorbing surface. The performance of the chimney which was monitored extensively with and without the selective surface in place (to study the effectiveness of this design option) is also reported. (author). 14 refs, 7 figs

Effect of spray volume on the deposition, viability and infectivity of entomopathogenic nematodes in a foliar spray on vegetables.

Science.gov (United States)

Brusselman, Eva; Beck, Bert; Pollet, Sabien; Temmerman, Femke; Spanoghe, Pieter; Moens, Maurice; Nuyttens, David

2012-10-01

Spray volume can influence the amount of free water on the leaf surface and subsequently the ability of entomopathogenic nematodes (EPNs) to move. In this study, an investigation was made of the effect of spray volume (548, 730 and 1095 L ha(-1) ) on the deposition, viability and infectivity of EPNs against Galleria mellonella on savoy cabbage, cauliflower and leek. Increasing spray volume decreased nematode deposition on 7.1 cm2 leek leaf discs at a 15° angle with the spray nozzle. Although the number of living nematodes observed on leek after 240 min of exposure was not significantly different between the low-volume application (548 L ha(-1) ) and the high-volume application (1095 L ha(-1) ), a greater infectivity was obtained in the latter application. The higher number of droplets deposited on the leek discs in the high-volume application may have stimulated nematode movement. No significant effect of spray volume was observed on the relative deposition of Steinernema carpocapsae on the bottom side of cauliflower and savoy cabbage leaf discs. In spite of the low S. carpocapsae deposition on the bottom side of the savoy cabbage discs, high infectivity was obtained against G. mellonella. Using the lowest spray volume on savoy cabbage, infectivity decreased with increasing exposure time, while infectivity was not affected by exposure time when a spray volume of 730 L ha(-1) or more was used. Spray volume is an important application parameter, as it affects nematode infectivity. Future research should investigate the effect of spray volume in the field and its influence on the effect of adjuvants. Copyright © 2012 Society of Chemical Industry.