WorldWideScience

Sample records for solidified iron-silicon steel

  1. Characterization of rapidly solidified powder of high-speed steel

    Czech Academy of Sciences Publication Activity Database

    Miglierini, M.; Lančok, Adriana; Kusý, M.

    2009-01-01

    Roč. 190, 1-3 (2009), s. 51-57 ISSN 0304-3843 R&D Projects: GA ČR GP203/07/P011 Grant - others:GA(SK) VEGA1/3190/06 Institutional research plan: CEZ:AV0Z40320502 Keywords : Rapidly solidified powder * Tool steel * Mössbauer spectroscopy Subject RIV: CA - Inorganic Chemistry Impact factor: 0.209, year: 2007

  2. Microstructural Quantification of Rapidly Solidified Undercooled D2 Tool Steel

    Science.gov (United States)

    Valloton, J.; Herlach, D. M.; Henein, H.; Sediako, D.

    2017-10-01

    Rapid solidification of D2 tool steel is investigated experimentally using electromagnetic levitation (EML) under terrestrial and reduced gravity conditions and impulse atomization (IA), a drop tube type of apparatus. IA produces powders 300 to 1400 μm in size. This allows the investigation of a large range of cooling rates ( 100 to 10,000 K/s) with a single experiment. On the other hand, EML allows direct measurements of the thermal history, including primary and eutectic nucleation undercoolings, for samples 6 to 7 mm in diameter. The final microstructures at room temperature consist of retained supersaturated austenite surrounded by eutectic of austenite and M7C3 carbides. Rapid solidification effectively suppresses the formation of ferrite in IA, while a small amount of ferrite is detected in EML samples. High primary phase undercoolings and high cooling rates tend to refine the microstructure, which results in a better dispersion of the eutectic carbides. Evaluation of the cell spacing in EML and IA samples shows that the scale of the final microstructure is mainly governed by coarsening. Electron backscattered diffraction (EBSD) analysis of IA samples reveals that IA powders are polycrystalline, regardless of the solidification conditions. EBSD on EML samples reveals strong differences between the microstructure of droplets solidified on the ground and in microgravity conditions. While the former ones are polycrystalline with many different grains, the EML sample solidified in microgravity shows a strong texture with few much larger grains having twinning relationships. This indicates that fluid flow has a strong influence on grain refinement in this system.

  3. Microstructure of rapidly solidified Al2O3-dispersion-strengthened Type 316 stainless steel

    International Nuclear Information System (INIS)

    Megusar, J.; Arnberg, L.; Vander Sande, J.B.; Grant, N.J.

    1981-01-01

    An aluminum oxide dispersion strengthened 316 stainless steel was developed by surface oxidation. Surface oxidation was chosen as a preferred method in order to minimize formation of less stable chromium oxides. Ultra low C+N 316 stainless steel was alloyed with 1 wt % Al, rapidly solidified to produce fine powders and attrited to approximately 0.5 μm thick flakes to provide for surface oxidation. Oxide particles in the extruded material were identified mostly as Al oxides. In the preirradiated condition, oxide dispersion retarded crystallization and grain growth and had an effect on room temperature tensile properties. These structural modifications are expected to have an effect on the swelling resistance, structure stability and high temperature strength of austenitic stainless steels

  4. Synthesis of laser beam rapidly solidified novel surfaces on D2 tool steel

    International Nuclear Information System (INIS)

    Ahmed, B.A.; Rizwan, K.F.; Minhas, J.A.; Waheed-ul-Haq, S.; Shahid, M.

    2011-01-01

    Surface layer of D2 tool steel was subjected to laser surface melting using continuous wave 2.5 kW CO/sub 2/ laser in point source melting mode. The processing parameters were varied to achieve a uniform depth of around 2 mm. Microstructural study revealed epitaxial growth of fine dendritic structure with secondary dendrite arm spacing in the range of 20-25 mu m. The phases in the parent annealed sample were BCC ferrite and chromium rich M7C3 carbide. The major phase after laser treatment was austenite and M7C3. The average hardness of annealed sample was 195 HV which increased to 410 HV after laser melting. Corrosion studies in 2% HCl solution exhibited a drastic improvement in corrosion resistance in laser treated samples. Improvement in properties is attributed to the refinement and uniformity of microstructure in the rapidly solidified surface. The case of a moving heat source was subjected to computer aided simulation to predict the melt depth at different processing conditions in point source melting mode. The calculated depths using the model, in ABAQUS software was found in good agreement with the experimental data. (author)

  5. Short-term thermal response of rapidly solidified Type 304 stainless steel containing helium

    International Nuclear Information System (INIS)

    Clark, D.E.

    1988-06-01

    Type 304 stainless steel was heat treated for short times near its melting point in order to determine its microstructural response to thermal cycles typical of the near heat-affected zones of welding processes. The material was rapidly solidified as a powder by centrifugal atomization in a helium environment and consolidated by hot extrusion. Along with the ingot metallurgy material used for canning the powder prior to hot extrusion, it was heat treated using a Gleeble at temperatures of 1200 and 1300 degree C for times ranging from <1 to 1000 s, and the samples were examined for microstructure and the existence of porosity due to entrapped helium. At higher test temperatures and longer treatment times, the material developed extensive porosity, which was stabilized by the presence of helium and which may also have a role in anchoring grain boundaries and inhibiting grain growth. The powder material. At lower test temperatures and shorter treatment times, grain growth in the γ phase appeared to be restricted in the powder material, possible by the presence of helium. An intermediate temperatures and times, a γ-δ duplex microstructure also restricted grain growth again occurred in the δ microstructure. 9 refs., 14 figs., 3 tabs

  6. Simulations of Macrosegregation with consideration of inclusion effect in solidifying carbon steels

    International Nuclear Information System (INIS)

    Cao, Y F; Chen, Y; Kang, X H; Fu, P X; Liu, H W; Li, D Z

    2015-01-01

    During casting of steel ingots, the inclusions such as oxide, sulfide will inevitably exist in the melt. These inclusions will flow upward together with light solutes during solidification due to their lower density relative to the steel melt, which therefore causes impacts on the thermo-solutal convection in the melt and final solute distribution. Hence, a macrosegregation model that considers the effects of inclusions on melt flow in the mushy zone is established. Of the new model two important parameters, the inclusion capturing probability by solid, k p , and the original volume fraction, n 0 , are systematically studied in terms of simulations, which shows that decreasing k p or increasing n 0 leads to stronger ascending flow in the melt. And then as a validation example, the model was used to predict the macrosegregation in a 3.3-ton steel ingot. The prediction demonstrates that with consideration of inclusions, the melt convection strength is enhanced and thus the zones of macrosegregation are expanded comparing to simulations without taking account of inclusions. Further comparison with experiment results indicates that a better agreement of the carbon segregation along the centerline of the ingot can be achieved when considering the inclusion buoyancy. (paper)

  7. The relation between experiments and modeling of rapidly solidified 12Cr-Mo-V stainless steel

    DEFF Research Database (Denmark)

    Pryds, Nini; Hattel, Jesper Henri

    1998-01-01

    Solidification during melt spinning of a 12Cr-Mo-V stainless steel has been experimentally studied and numerically simulated. The resulting microstructures have been related to the unknown parameter h, i.e. the heat transfer coefficient between the substrate and the melt, by fitting the heat flow...... of metastable austenite as the primary phase near the chill side of the ribbon. Upon quenching to room temperature, this austenite transformed into martensite. At a distance of about 15 mu m from the chill surface, the growth velocity of the solid/liquid interface decreased (

  8. APFIM and TEM investigations of precipitation in rapidly solidified 316 stainless steel

    International Nuclear Information System (INIS)

    Wisutmethangoon, S.; Kelly, T.F.; Flinn, J.E.; Camus, P.P.

    1998-01-01

    316 stainless steel has been rapid solidification-processed (RSP) by gas atomization and hot extrusion of the powder with the intent of improving the mechanical properties through fine-scale precipitation. Vanadium, nitrogen and oxygen have been introduced intentionally as alloying elements for this purpose. The yield strength after solution heat treatment of the RSP alloy is 450 MPa. By ageing at 600 C for 1000 h, the yield strength increases to 615 MPa with little loss of ductility (53% reduction of area). The ultimate tensile strength after cold work and ageing is 922 MPa. The morphology and composition of the precipitates in this steel have been investigated using APFIM and TEM techniques in order understand the origin of the high strength. A high numbered density (∼2 x 10 21 m -3 ) of 25 nm plate-like precipitates was observed with TEM in an aged specimen. The composition of these precipitates was analyzed using APFIM techniques, and was found to be a complex nitride of Cr, V, Fe, Ni and Mo. This nitride precipitate was not found in an unaged specimen of this alloy. These precipitates are responsible for improving mechanical properties by dispersion strengthening. (orig.)

  9. Texture investigation in aluminium and iron - silicon samples by neutron diffraction technique

    International Nuclear Information System (INIS)

    Pugliese, R.; Yamasaki, J.M.

    1988-09-01

    By means of the neutron diffraction technique the texture of 5% and 98% rolled-aluminium and of iron-silicon steel used in the core of electric transformers, have been determined. The measurements were performed by using a neutron diffractometer installed at the IEA-R1 Nuclear Research Reactor, in the Beam-Hole n 0 . 6. To avoid corrections such as neutron absorption and sample luminosity the geometric form of the samples were approximated to spheric or octagonal prism, and its dimensions do not exceed that of the neutron beam. The texture of the samples were analysed with the help of a computer programme that analyses the intensity of the diffracted neutron beam and plot the pole figures. (author) [pt

  10. Low alloy additions of iron, silicon, and aluminum to uranium: a literature survey

    International Nuclear Information System (INIS)

    Ludwig, R.L.

    1980-01-01

    A survey of the literature has been made on the experimental results of small additions of iron, silicon, and aluminum to uranium. Information is also included on the constitution, mechanical properties, heat treatment, and deformation of various binary and ternary alloys. 42 references, 24 figures, 13 tables

  11. Investigation of structural and magnetic properties of rapidly-solidified iron-silicon alloys at ambient and elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Jayaraman, T. V.; Meka, V. M.; Jiang, X.; Overman, N. R.; Doyle, J.; Shield, J. E.; Mathaudhu, S. N.

    2018-04-01

    In this work, we investigated the ambient temperature structural properties (~300 K) and the ambient and high temperature (up to 900 K) direct current (DC) magnetic properties of melt-spun Fe-x wt.% Si (x = 3, 5, & 8) alloys. The wheel surface speeds selected for the study were 30 m/s and 40 m/s. The thickness, width, lattice parameter, saturation magnetization (MS), and intrinsic coercivity (HCI) of the melt spun ribbons are presented and compared with data in the literature. The ribbons produced at the lower wheel surface speed (30 m/s) were continuous having relatively uniform edges compared to the ribbons produced at the higher wheel surface speed. The thickness and the width of the melt-spun ribbons ranged between ~15-60 μm and 500-800 μm, respectively. The x-ray diffraction spectra of the melt-spun ribbons indicated the presence of disordered α-phase, irrespective of the composition, and the wheel-surface speed. The lattice parameter decreased gradually as a function of increasing silicon content from ~0.2862 nm (Fe-3 wt.% Si) to ~0.2847 nm (Fe-8 wt.% Si). Wheel surface speed was not shown to have a significant effect on the magnetization, but primarily impacted the ribbon structure. A decreasing trend in the saturation magnetization was observed as a function of increased silicon content. The intrinsic coercivity of the melt-spun alloys ranged between ~50 to 200 A/m. Elevated temperature evaluation of the magnetization in the case of Fe-3 & 5 wt.% Si alloy ribbons was distinctly different from the Fe-8 wt.% Si alloy ribbons. The curves of the as-prepared Fe-3 wt.% Si and Fe-5 wt.% Si alloy ribbons were irreversible while that of Fe-8 wt.% Si was reversible. The MS for any of the combinations of wheel surface speed and composition decreased monotonically with the increase in temperature (from 300 – 900 K). The percentage decrease in MS from 300 K to 900 K for the Fe-3 wt.% Si and Fe-5 wt.% Si alloys was ~19-22 %, while the percentage decrease in the same temperature range for Fe-8 wt.% Si alloy was ~26-30 %. It appears that Fe-3 wt.% Si and Fe-5 wt.% Si alloys ribbons are primarily comprised of the α phase (disordered phase) with any minor constituents being beyond the detection limits of the studies performed, while the Fe-8 wt.% Si alloy ribbons are comprised of disordered and regions of short-range ordering.

  12. A review of ordering phenomena in iron-silicon alloys

    Directory of Open Access Journals (Sweden)

    González, F.

    2013-06-01

    Full Text Available Silicon steel is an industrially-desired alloy of iron and silicon, characterised by soft magnetic properties, low eddy-current losses, and low magnetostriction. Silicon steels have narrow hysteresis cycles, making them particularly advantageous in applications using electromagnetic fields, such as transformers, generators, electric motor cores, and few other components in industry. Despite its incontestable industrial value, there is not much agreement on the atomic structure of silicon steel. Gaining better understanding of e.g. ordering processes in Fe-Si alloys could not only explain their magnetic properties, but also open opportunities to reduce their weaker characteristics, such as brittleness that adversely affects silicon steel workability and its associated high production costs. This review summarises the state-of-the-art knowledge about ordering in silicon steel and describes the most relevant experimental techniques used for studying its microstructure. In addition, the process of building the iron rich part of the Fe-Si phase diagram is explained. Lastly, the influence of order on the alloy’s magnetic and mechanical properties is illustrated.El acero al silicio es una aleación de importancia industrial, caracterizada por propiedades magnéticas blandas, bajas pérdidas por corrientes de Foucault y baja magnetostricción. Los aceros al silicio tienen ciclo de histéresis estrecho, lo que es una ventaja en aplicaciones con campos electromagnéticos, como transformadores, generadores, núcleos de motores eléctricos y otros componentes industriales. A pesar de su incomparable valor industrial, no hay convenio sobre la estructura atómica del acero al silicio. Obtener mayor conocimiento sobre los procesos de orden no sólo podría explicar las propiedades magnéticas sino que también podría abrir vías para la reducción de sus características más débiles, como su fragilidad, la cual afecta negativamente a la fabricación del

  13. Effect of both sulphur content and deoxidation degree on the hot ductility of resulphurized austenitic stainless steels in the solidified state

    International Nuclear Information System (INIS)

    Botella, J.; Sanchez, R.

    1998-01-01

    The manufacture of free machining austenitic stainless steels features a specific drawback derived from their high sulphur content, which is needed for generating, into the austenitic matrix inclusions to optimize the different machining operations. However, sulphur has ahamfull effect on hot workability. This paper deals with assessing the effect of sulphur content and deoxidation level on the hot ductility of resulphurized austenitic stainless steels in as cast condition. Hot tensile tests were conducted on a Gleeble machine, at temperatures between 1,150 and 1,250 degree celsius, studying a suctility factor as a function of sulphur content, deoxidation degree, as well as type, size and distribution of sulfides. Results point out the harmful effect of increasing sulphur and oxygen contents on the hot workability of resulphurized austenitic stainless steels, and the need to control carefully the level of oxides of these steels. (Author) 5 refs

  14. Radioactive substance solidifying device

    International Nuclear Information System (INIS)

    Sakoda, Kotaro.

    1979-01-01

    Purpose: To easily solidify radioactive substances adhering to the surfaces of solid wastes without scattering in the circumference by paints, and further to reduce surface contamination concentrations. Constitution: Solid wastes are placed on a hanging plate, and dipped in paints within a paint dipping treatment tank installed at the lower part of a treatment tank by means of a monorail hoist, and the surfaces of said solid wastes are coated with paints, thereby to solidify the radioactivity on the surfaces of the solid wastes. After dipping, the solid wastes are suspended up to a paint spraying tank to dry the paints. After drying, non-contaminated paints are atomized to apply through an atomizing tube onto the solid wastes. After drying the atomized paints, the solid wastes are carried outside the treatment tank by means of the monorail hoist. (Yoshino, Y.)

  15. Radioactive waste solidifying material

    International Nuclear Information System (INIS)

    Ono, Keiichi; Sakai, Etsuro.

    1989-01-01

    The solidifying material according to this invention comprises cement material, superfine powder, highly water reducing agent, Al-containing rapid curing material and coagulation controller. As the cement material, various kinds of quickly hardening, super quickly hardening and white portland cement, etc. are usually used. As the superfine powder, those having average grain size smaller by one order than that of the cement material are desirable and silica dusts, etc. by-produced upon preparing silicon, etc. are used. As the highly water reducing agent, surface active agents of high decomposing performance and comprising naphthalene sulfonate, etc. as the main ingredient are used. As the Al-containing rapidly curing material, calcium aluminate, etc. is used in an amount of less than 10 parts by weight based on 100 parts by weight of the powdery body. As the coagulation controller, boric acid etc. usually employed as a retarder is used. This can prevent dissolution or collaption of pellets and reduce the leaching of radioactive material. (T.M.)

  16. Radioactive liquid waste solidifying device

    International Nuclear Information System (INIS)

    Uchiyama, Yoshio.

    1987-01-01

    Purpose: To eliminate the requirement for discharge gas processing and avoid powder clogging in a facility suitable to the volume-reducing solidification of regenerated liquid wastes containing sodium sulfate. Constitution: Liquid wastes supplied to a liquid waste preheater are heated under a pressure higher than the atmospheric pressure at a level below the saturation temperature for that pressure. The heated liquid wastes are sprayed from a spray nozzle from the inside of an evaporator into the super-heated state and subjected to flash distillation. They are further heated to deposit and solidify the solidification components in the solidifying evaporation steams. The solidified powder is fallen downwardly and heated for removing water content. The recovered powder is vibrated so as not to be solidified and then reclaimed in a solidification storage vessel. Steams after flash distillation are separated into gas, liquid and solids by buffles. (Horiuchi, T.)

  17. Method of solidifying radioactive laundry wastes

    International Nuclear Information System (INIS)

    Yasumura, Keijiro

    1984-01-01

    Purpose: To enable to solidify radioactive laundry wastes containing non-ionic liquid detergents less solidifiable by plastic solidification process in liquid laundry wastes for cloths or the likes discharged from a nuclear power plant. Method: Radioactive laundry wastes are solidified by using plastic solidifying agent comprising, as a main ingredient, unsaturated polyester resins and methylmethacrylate monomers. The plastic solidifying agents usable herein include, for example, unsaturated polyester resins prepared by condensating maleic anhydride and phthalic anhydride with propylene glycol and incorporated with methylmethacrylate monomers. The mixing ratio of the methylmethacrylate monomers is preferably 30 % by weight based on the unsaturated polyester resins. (Aizawa, K.)

  18. Method of solidifying radioactive wastes

    International Nuclear Information System (INIS)

    Fukazawa, Tetsuo; Ootsuka, Masaharu; Uetake, Naoto; Ozawa, Yoshihiro.

    1984-01-01

    Purpose: To prepare radioactive solidified wastes excellent in strength, heat resistance, weather-proof, water resistance, dampproof and low-leaching property. Method: A hardening material reactive with alkali silicates to form less soluble salts is used as a hardener for alkali silicates which are solidification filler for the radioactive wastes, and mixed with cement as a water absorbent and water to solidify the radioactive wastes. The hardening agent includes, for example, CaCO 3 , Ca(ClO 4 ) 2 , CaSiF 6 and CaSiO 3 . Further, in order to reduce the water content in the wastes and reduce the gap ratio in the solidification products, the hardener adding rate, cement adding rate and water content are selected adequately. As the result, solidification products can be prepared with no deposition of easily soluble salts to the surface thereof, with extremely low leaching of radioactive nucleides. (Kamimura, M.)

  19. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  20. Method of solidifying powderous wastes

    International Nuclear Information System (INIS)

    Kakimoto, Akira; Miyake, Takashi; Sato, Shuichi; Inagaki, Yuzo.

    1985-01-01

    Purpose: To improve the properties of solidification products, in the case of solidifying powderous wastes with thermosetting resins. Method. A solvent for the solution of the thermosetting resin is admixed with the powderous wastes into a paste-like form prior to adding the resin to the wastes, which are then mixed with the resin solution. As the result, those solidification products having the specific gravity and the compression strength more excellent than those of the conventional ones, and much higher than the reference values can be obtained. (Kamimura, M.)

  1. Transport Measurements and Synchrotron-Based X-Ray Absorption Spectroscopy of Iron Silicon Germanide Grown by Molecular Beam Epitaxy

    Science.gov (United States)

    Elmarhoumi, Nader; Cottier, Ryan; Merchan, Greg; Roy, Amitava; Lohn, Chris; Geisler, Heike; Ventrice, Carl, Jr.; Golding, Terry

    2009-03-01

    Some of the iron-based metal silicide and germanide phases have been predicted to be direct band gap semiconductors. Therefore, they show promise for use as optoelectronic materials. We have used synchrotron-based x-ray absorption spectroscopy to study the structure of iron silicon germanide films grown by molecular beam epitaxy. A series of Fe(Si1-xGex)2 thin films (2000 -- 8000å) with a nominal Ge concentration of up to x = 0.04 have been grown. X-ray absorption near edge structure (XANES) and extended x-ray absorption fine structure (EXAFS) measurements have been performed on the films. The nearest neighbor co-ordination corresponding to the β-FeSi2 phase of iron silicide provides the best fit with the EXAFS data. Temperature dependent (20 coefficient was calculated. Results suggest semiconducting behavior of the films which is consistent with the EXAFS results.

  2. Solidifying processing device for radioactive waste

    International Nuclear Information System (INIS)

    Sueto, Kumiko; Toyohara, Naomi; Tomita, Toshihide; Sato, Tatsuaki

    1990-01-01

    The present invention concerns a solidifying device for radioactive wastes. Solidifying materials and mixing water are mixed by a mixer and then charged as solidifying and filling materials to a wastes processing container containing wastes. Then, cleaning water is sent from a cleaning water hopper to a mixer to remove the solidifying and filling materials deposited in the mixer. The cleaning liquid wastes are sent to a separator to separate aggregate components from cleaning water components. Then, the cleaning water components are sent to the cleaning water hopper and then mixed with dispersing materials and water, to be used again as the mixing water upon next solidifying operation. On the other hand, the aggregate components are sent to a processing mechanism as radioactive wastes. With such procedures, since the discharged wastes are only composed of the aggregates components, and the amount of the wastes are reduced, facilities and labors for the processing of cleaning liquid wastes can be decreased. (I.N.)

  3. Method of solidifying radioactive waste

    International Nuclear Information System (INIS)

    Hasegawa, Akira; Mihara, Shigeru; Yamashita, Koji; Sauda, Kenzo.

    1988-01-01

    Purpose: To obtain satisfactory plastic solidification products rapidly and more conveniently from radioactive wastes. Method: liquid wastes contain, in addition to sodium sulfate as the main ingredient, nitrates hindering the polymerizing curing reactions and various other unknown ingredients, while spent resins contain residual cationic exchange groups hindering the polymerizing reaction. Generally, as the acid value of unsaturated liquid polyester resins is lower, the number of terminal alkyd resins is small, formation of nitrates is reduced and the polymerizing curing reaction is taken place more smoothly. In view of the above, radioactive wastes obtained by dry powderization or dehydration of radioactive liquid wastes or spent resins are polymerized with unsaturated liquid polyester resins with the acid value of less than 13 to obtain plastic solidification. Thus, if the radioactive wastes contain a great amount of polymerization hindering material such as NaNO 2 , they can be solidified rapidly and conveniently with no requirement for pre-treatment. (Kamimura, Y.)

  4. Method of solidifying radioactive wastes

    International Nuclear Information System (INIS)

    Maeda, Masahiko; Kira, Satoshi; Watanabe, Naotoshi; Nagaoka, Takeshi; Akane, Junta.

    1982-01-01

    Purpose: To obtain solidification products of radioactive wastes having sufficient monoaxial compression strength and excellent in water durability upon ocean disposal of the wastes. Method: Solidification products having sufficient strength and filled with a great amount of radioactive wastes are obtained by filling and solidifying 100 parts by weight of chlorinated polyethylene resin and 100 - 500 parts by weight of particular or powderous spent ion exchange resin as radioactive wastes. The chlorinated polyethylene resin preferably used herein is prepared by chlorinating powderous or particulate polyethylene resin in an aqueous suspending medium or by chlorinating polyethylene resin dissolved in an organic solvent capable of dissolving the polyethylene resin, and it is crystalline or non-crystalline chlorinated polyethylene resin comprising 20 - 50% by weight of chlorine, non-crystalline resin with 25 - 40% by weight of chlorine being particularly preferred. (Horiuchi, T.)

  5. Microstructure of rapidly solidified materials

    Science.gov (United States)

    Jones, H.

    1984-07-01

    The basic features of rapidly solidified microstructures are described and differences arising from alternative processing strategies are discussed. The possibility of achieving substantial undercooling prior to solidification in processes such as quench atomization and chill block melt spinning can give rise to striking microstructural transitions even when external heat extraction is nominally Newtonian. The increased opportunity in laser and electron beam surface melting for epitaxial growth on the parent solid at an accelerating rate, however, does not exclude the formation of nonequilibrium phases since the required undercooling can be locally attained at the solidification front which is itself advancing at a sufficiently high velocity. The effects of fluid flow indicated particularly in melt spinning and surface melting are additional to the transformational and heat flow considerations that form the present basis for interpretation of such microstructural effects.

  6. Method of solidifying radioactive solid wastes

    International Nuclear Information System (INIS)

    Fukazawa, Tetsuo; Kawamura, Fumio; Kikuchi, Makoto.

    1984-01-01

    Purpose: To obtain solidification products of radioactive wastes satisfactorily and safely with no destruction even under a high pressure atmosphere by preventing the stress concentration by considering the relationships of the elastic module between the solidifying material and radioactive solid wastes. Method: Solidification products of radioactive wastes with safety and securing an aimed safety ratio are produced by conditioning the modules of elasticity of the solidifying material equal to or less than that of the radioactive wastes in a case where the elastic module of radioactive solid wastes to be solidified is smaller than that of the solidifying material (the elastic module of wastes having the minimum elastic module among various wastes). The method of decreasing the elastic module of the solidifying material usable herein includes the use of such a resin having a long distance between cross-linking points of a polymer in the case of plastic solidifying materials, and addition of rubber-like binders in the case of cement or like other inorganic solidifying materials. (Yoshihara, H.)

  7. Liquid wastes concentrating and solidifying device

    International Nuclear Information System (INIS)

    Kamiyoshi, Hideki; Ninokata, Yoshihide.

    1985-01-01

    Purpose: To provide a device for concentrating to solidify radioactive liquid wastes at large solidifying speed and with high decontaminating coefficient, without requirement for automatic control. Constitution: An asphalt solidifying device is disposed below a centrifugal thin film drier, and powder resulted from the drier is directly solidified with asphalt by utilizing the rotation of the drier for the mixing operation in the asphalt vessel. If abnormality should occur in the operation of the drier, resulting liquid wastes can be received and solidified in the asphalt vessel. The liquid wastes are heated to dry in a vessel main body having the heating surface at the circumferential surface. The vessel main body provided with a nozzle for supplying liquid to be treated disposed slantwise at the upper portion of the heating face, scrapers which rotate and slidingly contact the heating face and nozzles which jet out chemicals to the heating face behind the scrapers. Below the vessel main body, are disposed a funnel-like hopper for receiving falling scales, rotary vanes, and the likes by which the scales are introduced into the asphalt solidifying vessel. (Moriyama, K.)

  8. On confirmation of abandonment of imported waste (glass solidified bodies) outside business places

    International Nuclear Information System (INIS)

    1996-01-01

    Electric power companies entrust the reprocessing of spent fuel generated from nuclear power stations to COGEMA in France, and in April, 1995, 28 high level radioactive wastes (glass solidified bodies) generated by the reprocessing were returned. When these glass solidified wastes are abandoned in the waste management facility of Japan Nuclear Fuel Service Co., it was decided to receive the confirmation of the prime minister on the measures based on the relevant law. Four electric power companies submitted the application and the explanation paper. As to the contents of the glass solidified wastes, the technical inspection was carried out by Bureau Veritas. Considering that this import of glass solidified wastes is the first in Japan, Science and Technology Agency carried out the measurement of all 28 wastes. The results are reported. It was confirmed that the measures for the abandonment taken by four electric power companies conform to the stipulation. The contents of the confirmation are reported in the order of the stipulation. These wastes were solidified with borosilicate glass in 5 mm thick stainless steel vessels, and the welding was done properly. (K.I.)

  9. Vessel for solidifying water-impermeable radioactive waste

    International Nuclear Information System (INIS)

    Kiuchi, Yoshimasa; Tamada, Shin; Suzuki, Yasushi.

    1993-01-01

    A blend prepared by admixing silica sand, alumina powder or glass fiber, as aggregates, to epoxy resin elastic adhesives is coated on an inner surface of a steel drum can or an inner surface of a concrete vessel at a thickness of greater than 1mm followed by hardening. The addition amount of the silica sand, alumina powder or glass fiber is determined as 20 to 40% by weight, 30 to 60% by weight or 5 to 15% by weight respectively. A lid having a hole for injecting fillers is previously bonded to a container for use in solidifying radioactive materials. The strength of the coating layer is increased and a coating performance and an adhesion force are improved by admixing the aggregates, to provide a satisfactory water-impermeability. The container for use in solidifying radioactive wastes having a coating layer with an advantage of the elastic resin adhesives, strong strength and adhesion and being excellent in the water-impermeability can be obtained relatively economically. (N.H.)

  10. Method of solidifying radioactive wastes with plastics

    International Nuclear Information System (INIS)

    Matsuura, Hiroyuki; Yasumura, Keijiro; Minami, Yuji; Tomita, Toshihide

    1980-01-01

    Purpose: To prevent solidification of solidifying agents in the mixer by conducting the mixing process for the solidifying agents and the radioactive wastes at a temperature below the initiation point for the solidification of the agents thereby separating the mixing process from the solidification-integration process. Method: Catalyst such as cobalt naphthenate is charged into an unsaturated polyester resin in a mixer previously cooled, for example, to -10 0 C. They are well mixed with radioactive wastes and the mixture in the mixer is charged in a radioactive waste storage container. The temperature of the mixture, although kept at a low temperature initially, gradually increases to an ambient temperature whereby curing reaction is promoted and the reaction is completed about one day after to provide firm plastic solidification products. This can prevent the solidification of the solidifying agents in the mixer to thereby improve the circumstance's safety. (Kawakami, Y.)

  11. Solidified package-storage device

    International Nuclear Information System (INIS)

    Takakura, Masahide

    1998-01-01

    Vitrification products such as high level radioactive liquid wastes are contained in a solidification package. A containing tube for vertically containing the solidification packages in multi-stages is disposed such that it passes through a ceiling slab. A shielding plug for preventing leakage of radiation from the solidification packages is fitted to an upper opening thereof. A lid of the containing tube is fitted above the plug. The lid is a carbon steel plate having a thickness of 10cm or more. A heat insulation layer comprising glass wool or rock wool is formed on the lower surface of the ceiling slab. A radiation shielding layer comprising such as an iron plate is formed on the lower surface of the heat insulation layer. Then, deterioration of the ceiling slug by heat can be prevented by the heat insulation layer even if high temperature cooling air flown from the upper opening of a ventilation tube should reach the lower surface of the ceiling slab. (I.N.)

  12. Rapidly solidified aluminium for optical applications

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

    2008-01-01

    This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

  13. Study on metal material corrosion behavior of packaging of cement solidified form

    International Nuclear Information System (INIS)

    He Zhouguo; Lin Meiqiong; Fan Xianhua

    1997-01-01

    The corrosion behavior of A3 carbon steel is studied by the specimens that are exposed to atmosphere, embedded in cement solidified form or immersed in corrosion liquid. The corrosion rate is determined by mass change of the specimens. In order to compare the corrosion resistant performance of various coatings, the specimens painted with various material such as epoxide resin, propionic acid resin, propane ether resin and Ti-white paint are tested. The results of the tests show that corrosion rate of A3 carbon steel is less than 10 -3 mm·a -1 in the atmosphere and the cement solidified from, less than 0.1 mm·a -1 in the corrosion liquids, and pH value in the corrosion liquids also affect the corrosion rate of A3 carbon steel. The corrosion resistant performance of Ti-white paint is better than that of other paints. So, A3 carbon steel as packaging material can meet the requirements during storage

  14. Method for solidifying powdery radioactive wastes

    International Nuclear Information System (INIS)

    Yasumura, Keijiro; Matsuura, Hiroyuki; Tomita, Toshihide.

    1978-01-01

    Purpose: To solidify powdery radioactive wastes through polymerization in a vessel at a high impregnation speed with no cloggings in pipes. Method: A drum can is lined with an inner liner layer of a predetermined thickness made of inflammable material such as glass fiber. A plurality of pipes for supplying liquid plastic monomer are provided in adjacent to the upper end face of the inflammable material or inserted between the vessel and the inflammable material. Then powdery radioactive wastes are filled in the vessel and the liquid plastic monomer dissolving therein a polymerization initiator is supplied through the pipes. The liquid plastic monomer impregnates through the inflammable material layer into the radioactive wastes and the plastic monomer is polymerized by the aid of the polymerization initiator after a predetermined of time to produce solidified plastic products of radioactive wastes. (Seki, T.)

  15. Leaching behavior of solidified plastics radioactive wastes

    International Nuclear Information System (INIS)

    Yook, Chong Chul; Lee, Byung Hun; Jae, Won Mok; Kim, Kyung Eung

    1986-01-01

    It is highly needed to develope the solidification process to dispose safely the radioactive wastes increasing with the growth of the nuclear industry. The leaching mechanisms of the solidified plastic wastes were investigated and the leaching rates of the plastic wastes were also measured among the many solidification processes. In addition, the transport equation based on the diffusion or the diffusion-dissolution was compared with the empirical equation derived from the experimental data by graphical method. Consequently, leaching process of the solidified plastic wastes is quite well agreed with the mass transport theory, but it may be difficult to simulate leaching process by diffusion dissolution mechanism. But the theoretical equation could be applicable to the cumulative amount of radionuclides leached form the plastic wastes disposed into the environment. (Author)

  16. Improvement in mechanical properties of hypereutectic Al-Si-Cu alloys through sono-solidified

    Directory of Open Access Journals (Sweden)

    Yoshiki Tsunekawa

    2014-07-01

    Full Text Available For the wider applications, it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic Al-Si-Cu alloys, which are typical light-weight wear-resistant materials. An increase in the amounts of primary silicon particles causes the modified wear-resistance of hypereutectic Al-Si-Cu alloys, but leads to the poor strength and ductility. It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently. In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance, ultrasonic irradiation of the molten metal during the solidification, which is called sono-solidification, was carried out from its molten state to just above the eutectic temperature. The sono-solidified Al-17Si-4Cu alloy is composed of hetero-structure, which are, hard primary silicon particles, soft non-equilibrium a -Al phase and the eutectic region. Rheo-casting was performed at just above the eutectic temperature with sono-solidified slurry to shape a disk specimen. After the rheo-casting with modified sonosolidified slurry held for 45 s at 570 篊, the quantitative optical microscope observation exhibits that the microstructure is composed of 18area% of hard primary silicon particles and 57area% of soft a -Al phase. In contrast, there exist only 5 area% of primary silicon particles and no a -Al phase in rheo-cast specimen with normally solidified slurry. Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5% of elongation, regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normally solidified slurry.

  17. Characterization of aluminium alloys rapidly solidified

    International Nuclear Information System (INIS)

    Monteiro, W.A.

    1988-01-01

    This paper discussed the investigation of the microstructural and mechanical properties of the aluminium alloys (3003; 7050; Al-9% Mg) rapidly solidified by melt spinning process (cooling rate 10 4 - 10 6 K/s). The rapidly solidification process of the studied aluminium alloys brought a microcrystallinity, a minimum presence of coarse precipitation and, also, better mechanical properties of them comparing to the same alloys using ingot process. (author) [pt

  18. Preparation of magnetic and bioactive calcium zinc iron silicon oxide composite for hyperthermia treatment of bone cancer and repair of bone defects.

    Science.gov (United States)

    Jiang, Yumin; Ou, Jun; Zhang, Zhanhe; Qin, Qing-Hua

    2011-03-01

    In this paper, a calcium zinc iron silicon oxide composite (CZIS) was prepared using the sol-gel method. X-ray diffraction (XRD) was then employed to test the CZIS composite. The results from the test showed that the CZIS had three prominent crystalline phases: Ca(2)Fe(1.7)Zn(0.15)Si(0.15)O(5), Ca(2)SiO(4), and ZnFe(2)O(4). Calorimetric measurements were then performed using a magnetic induction furnace. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis were conducted to confirm the growth of a precipitated hydroxyapatite phase after immersion in simulated body fluid (SBF). Cell culture experiments were also carried out, showing that the CZIS composite more visibly promoted osteoblast proliferation than ZnFe(2)O(4) glass ceramic and HA, and osteoblasts adhered and spread well on the surfaces of composite samples.

  19. Cation distributions on rapidly solidified cobalt ferrite

    Science.gov (United States)

    De Guire, Mark R.; Kalonji, Gretchen; O'Handley, Robert C.

    1990-01-01

    The cation distributions in two rapidly solidified cobalt ferrites have been determined using Moessbauer spectroscopy at 4.2 K in an 8-T magnetic field. The samples were obtained by gas atomization of a Co0-Fe2O3-P2O5 melt. The degree of cation disorder in both cases was greater than is obtainable by cooling unmelted cobalt ferrite. The more rapidly cooled sample exhibited a smaller departure from the equilibrium cation distribution than did the more slowly cooled sample. This result is explained on the basis of two competing effects of rapid solidification: high cooling rate of the solid, and large undercooling.

  20. Site Simulation of Solidified Peat: Lab Monitoring

    Science.gov (United States)

    Durahim, N. H. Ab; Rahman, J. Abd; Tajuddin, S. F. Mohd; Mohamed, R. M. S. R.; Al-Gheethi, A. A.; Kassim, A. H. Mohd

    2018-04-01

    In the present research, the solidified peat on site simulation is conducted to obtain soil leaching from soil column study. Few raw materials used in testing such as Ordinary Portland Cement (OPC), Fly ash (FA) and bottom ash (BA) which containing in solidified peat (SP), fertilizer (F), and rainwater (RW) are also admixed in soil column in order to assess their effects. This research was conducted in two conditions which dry and wet condition. Distilled water used to represent rainfall during flushing process while rainwater used to gain leaching during dry and wet condition. The first testing made after leaching process done was Moisture Content (MC). Secondly, Unconfined Compressive Strength (UCS) will be conducted on SP to know the ability of SP strength. These MC and UCS were made before and after SP were applied in soil column. Hence, the both results were compared to see the reliability occur on SP. All leachate samples were tested using Absorption Atomic Spectroscopy (AAS), Ion Chromatography (IC) and Inductively-Coupled Plasma Spectrophotometry (ICP-MS) testing to know the anion and cation present in it.

  1. Method and apparatus for solidifying radioactive waste

    International Nuclear Information System (INIS)

    Kadota, Hiroko; Kikuchi, Makoto; Tsuchiya, Hiroyuki; Tamada, Shin.

    1989-01-01

    The present invention concerns a method of solidifying radioactive wastes that generate heat with water curing solidifying material and the object there of is suppress the effect of heat generation of the wastes given on the solidification material. That is, it is a feature of the invention to inject water content contained in the water curable solidification material in the form of ice into the wastes. Thus, since the water content in the water curable solidification material is ice, the solidification products can be obtained by way of the following three steps: (1) ice is dissolved into water, (2) solid content of the solidification material is dissolved into water, and(3) curing reaction of the solidification material is started. Acccordingly, since the heat generated from the wastes contributes as heat of reaction when ice is dissolved into water till the solidification material has been completely filled, promotion for the curing reaction causing problems so far can be suppressed to enable easy filling. Then, after the completion of the filling of the solidification material, the heat of the wastes has an effect of promoting the second and the third steps described above to accelerate the curing reaction. (K.M.)

  2. Method and device for solidifying radioactive waste

    International Nuclear Information System (INIS)

    Hayashi, Tadamasa.

    1981-01-01

    Purpose: To solidify radioactive waste without producing radioactive dusts by always heating and evaporating the water from liquid radioactive waste in a mixture of liquid plastic and exhausting the molten mixture of the waste residue and the plastic material. Constitution: Liquid plastic material in a tank cooled to prevent polymerization or changes of its properties is continuously supplied to the top of a heating and mixing evaporator by a constant supply pump. After the heat transfer surface of the evaporator is covered with the plastic material, radioactive waste in the tank is supplied to the evaporator via the constant supply pump. The waste is abruptly mixed with the plastic material by an agitating rotor, heated by a heater, and the evaporated water is fed to a condenser. An anhydrous molten mixture is continuously exhausted from the bottom of the evaporator into a mixture cooler, a polymerizing agent and catalyst are introduced thereinto from a polymerizing agent tank and a catalyst tank, inhibitor is introduced thereinto from a polymerization inhibitor tank as required, and is filled with the mixture a solidifying container while it is cooled for its polymerization and solidification. (Yoshino, Y.)

  3. Method of solidifying radioactive waste by plastics

    International Nuclear Information System (INIS)

    Yasumura, Keijiro; Tomita, Toshihide.

    1976-01-01

    Purpose: To prevent leakage of radioactivity by providing corrosion-resistant layer on the inner surface of a waste container for radioactive waste. Constitution: The inner periphery and bottom of a drum can is lined with an non-flammable cloth of such material as asbestos. This drum is filled with a radioactive waste in the form of powder or pellets. Then, a mixture of a liquid plastic monomer and a polymerization starting agent is poured at a normal temperature, and the surface is covered with a non-flammable cloth. The plastic monomer and radioactive waste are permitted to impregnate the non-flammable cloth and are solidified there. Thus, even if the drum can is corroded at the sea bottom after disposal it in the ocean, it is possible to prevent the waste from permeating into the outer sea water because of the presence of the plastic layer on the inside. Styrene is used as the monomer. (Aizawa, K.)

  4. A process for solidifying radioactive liquid waste

    International Nuclear Information System (INIS)

    Mergan, L.M.; Cordier, J.-P.

    1981-01-01

    In a process for solidifying radioactive liquid waste, its pH is adjusted, solids precipitated and then it is concentrated to about 50% solids content using a thin film evaporator, the concentrate then being dried to powder in a heated mixer. The mixer has a heated wall and working means, e.g. a rotor and helical screw, to shear the dried concentrate from the internal walls, subdivide it into a dry particulate powder, and advance the powder to the mixer outlet. The dried particles are then encapsulated in a suitable matrix. Vapour from the mixer and evaporator is condensed and recycled after any particles have been removed from it. The mixer may both dry the concentrate and mix the dry particles with the encapsulating matrix, and possibly, part of the mixer may be used for pH adjustment and precipitation. (author)

  5. Method of solidifying radioactive liquid wastes

    International Nuclear Information System (INIS)

    Uetake, Naoto; Kawamura, Fumio; Kikuchi, Makoto; Fukazawa, Tetsuo.

    1983-01-01

    Purpose: To enable to confine the volatiling ingredients such as cesium in liquid wastes safely in glass solidification products while suppressing the volatilization thereof. Method: Acid salt of tetravalent metal such as titanium phosphate has an intense selective adsorption property to cesium. So liquid wastes stored in a high level liquid wastes tank is mixed with titanium phosphate gels stored in an adsorbent tank, then supplied to a mixer and mixed with a sodium silicate solution stored in a sodium silicate storage tank and boric acid stored in an additive tank, into gel-like state. The gel-like material thus formed is supplied to a drier. After being dried at a temperature of 200sup(o)C - 300sup(o)C, the material is melted under heating at a temperature of 1000sup(o)C - 1100sup(o)C, and then cooled to solidify. (Horiuchi, T.)

  6. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  7. Method for accelerated leaching of solidified waste

    International Nuclear Information System (INIS)

    Fuhrmann, M.; Heiser, J.H.; Pietrzak, R.F.; Franz, E.M.; Colombo, P.

    1990-11-01

    An accelerated leach test method has been developed to determine the maximum leachability of solidified waste. The approach we have taken is to use a semi-dynamic leach test; that is, the leachant is sampled and replaced periodically. Parameters such as temperature, leachant volume, and specimen size are used to obtain releases that are accelerated relative to other standard leach tests and to the leaching of full-scale waste forms. The data obtained with this test can be used to model releases from waste forms, or to extrapolate from laboratory-scale to full-scale waste forms if diffusion is the dominant leaching mechanism. Diffusion can be confirmed as the leaching mechanism by using a computerized mathematical model for diffusion from a finite cylinder. We have written a computer program containing several models including diffusion to accompany this test. The program and a Users' Guide that gives screen-by-screen instructions on the use of the program are available from the authors. 14 refs., 4 figs., 1 tab

  8. Leaching behavior of cement solidified materials

    International Nuclear Information System (INIS)

    2002-03-01

    An immersion test of mortar was carried out in order to solidify waste with uranium. The sample consists of 2000g cement, 950g ion exchange water, 1600g sound and 1g water reducing agent. The solid sample and ion exchange water (100 of immersion liquid/original sample) was put into polystyrene closed vessel in globe box and kept four weeks, and then it was separated to the immersion liquid and the solid phase. New ion exchange water was added to the solid and kept four weeks and then separated. Its ratio showed 200. The analysis was done at 100, 200 and 300 ratio of immersion liquid/sample. The solid phase was studied by the powder X-ray diffraction analysis, thermo gravimetric analysis and chemical analysis. The liquid phase was determined by pH values and composition analysis. The results showed Ca(OH) 2 , cement hydrate, was flowed out and it was not found in the solid phase at 200 ratio. (S.Y.)

  9. Leaching studies of radionuclides from solidified wastes with thermosetting resin

    International Nuclear Information System (INIS)

    Suzuki, K.; Kuribayashi, H.; Morimitsu, W.; Ono, I.

    1982-01-01

    This paper reports on studies of the leachability of Co-60 and Cs-137 from simulated LWR radwastes solidified with thermosetting resin and evaluates the effects of chemical fixation on leachability. It is concluded that insolubilization by a nickel-ferrocyanide compound offers an effective chemical fixation of these radionuclides and is a recommended pretreating method for radwastes that are to be solidified. 2 figures

  10. Biodegradation testing of solidified low-level waste streams

    International Nuclear Information System (INIS)

    Piciulo, P.L.; Shea, C.E.; Barletta, R.E.

    1985-05-01

    The NRC Technical Position on Waste Form (TP) specifies that waste should be resistant to biodegradation. The methods recommended in the TP for testing resistance to fungi, ASTM G21, and for testing resistance to bacteria, ASTM G22, were carried out on several types of solidified simulated wastes, and the effect of microbial activity on the mechanical strength of the materials tested was examined. The tests are believed to be sufficient for distinguishing between materials that are susceptible to biodegradation and those that are not. It is concluded that failure of these tests should not be regarded of itself as an indication that the waste form will biodegrade to an extent that the form does not meet the stability requirements of 10 CFR Part 61. In the case of failure of ASTM G21 or ASTM G22 or both, it is recommended that additional data be supplied by the waste generator to demonstrate the resistance of the waste form to microbial degradation. To produce a data base on the applicability of the biodegradation tests, the following simulated laboratory-scale waste forms were prepared and tested: boric acid and sodium sulfate evaporator bottoms, mixed-bed bead resins and powdered resins each solidified in asphalt, cement, and vinyl ester-styrene. Cement solidified wastes supported neither fungal nor bacterial growth. Of the asphalt solidified wastes, only the forms of boric acid evaporator bottoms did not support fungal growth. Bacteria grew on all of the asphalt solidified wastes. Cleaning the surface of these waste forms did not affect bacterial growth and had a limited effect on the fungal growth. Only vinyl esterstyrene solidified sodium sulfate evaporator bottoms showed viable fungi cultures, but surface cleaning with solvents eliminated fungal growth in subsequent testing. Some forms of all the waste streams solidified in vinyl ester-styrene showed viable bacteria cultures. 13 refs., 12 tabs

  11. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Directory of Open Access Journals (Sweden)

    Golik Vladimir

    2017-01-01

    Full Text Available The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator’ driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  12. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Science.gov (United States)

    Golik, Vladimir; Dmitrak, Yury

    2017-11-01

    The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator' driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  13. Energy asymmetry in melting and solidifying processes of PCM

    International Nuclear Information System (INIS)

    Jin, Xing; Hu, Huoyan; Shi, Xing; Zhang, Xiaosong

    2015-01-01

    Highlights: • The melting process and the solidifying process of PCM were asymmetrical. • The enthalpy and state of PCM were affected by its previous state. • The main reason for energy asymmetry of PCM was supercooling. - Abstract: The solidifying process of phase change material (PCM) was usually recognized as the exact inverse process of its melting process, especially when building the heat transfer model of PCM. To figure out that whether the melting process and the solidifying process of PCM were symmetrical, several kinds of PCMs were tested by a differential scanning calorimeter (DSC) in this paper. The experimental results showed that no matter using the DSC dynamic measurement method or the DSC step measurement method, the melting process and the solidifying process of PCM were asymmetrical. Because of the energy asymmetry in the melting and solidifying processes of PCM, it was also found that the enthalpy and the state of PCM were not only dependent on its temperature, but also affected by its “previous state”.

  14. Retrievable surface storage: interim storage of solidified high-level waste

    International Nuclear Information System (INIS)

    LaRiviere, J.R.; Nelson, D.C.

    1976-01-01

    Studies have been conducted on retrievable-surface-storage concepts for the interim storage of solidified high-level wastes. These studies have been reviewed by the Panel on Engineered Storage, convened by the Committee on Radioactive Waste Management of the National Research Council-National Academy of Sciences. The Panel has concluded that ''retrievable surface storage is an acceptable interim stage in a comprehensive system for managing high-level radioactive wastes.'' The scaled storage cask concept, which was recommended by the Panel on Engineered Storage, consists of placing a canister of waste inside a carbon-steel cask, which in turn is placed inside a thick concrete cylinder. The waste is cooled by natural convection air flow through an annulus between the cask and the inner wall of the concrete cylinder. The complete assembly is placed above ground in an outdoor storage area

  15. Surface free energy of polypropylene and polycarbonate solidifying at different solid surfaces

    International Nuclear Information System (INIS)

    Chibowski, Emil; Terpilowski, Konrad

    2009-01-01

    Advancing and receding contact angles of water, formamide, glycerol and diiodomethane were measured on polypropylene (PP) and polycarbonate (PC) sample surfaces which solidified at Teflon, glass or stainless steel as matrix surfaces. Then from the contact angle hystereses (CAH) the apparent free energies γ s tot of the surfaces were evaluated. The original PP surface is practically nonpolar, possessing small electron donor interaction (γ s - =1.91mJ/m 2 ), as determined from the advancing contact angles of these liquids. It may result from impurities of the polymerization process. However, it increases up to 8-10 mJ/m 2 for PP surfaces contacted with the solids. The PC surfaces both original and modified show practically the same γ s - =6.56.7mJ/m 2 . No electron acceptor interaction is found on the surfaces. The γ s tot of modified PP and PC surfaces depend on the kind of probe liquid and contacted solid surface. The modified PP γ s tot values determined from CAH of polar liquids are greater than that of original surface and they increase in the sequence: Teflon, glass, stainless steel surface, at which they solidified. No clear dependence is observed between γ s tot and dielectric constant or dipole moment of the polar probe liquids. The changes in γ s tot of the polymer surfaces are due to the polymer nature and changes in its surface structure caused by the structure and force field of the contacting solid. It has been confirmed by AFM images.

  16. Method of solidifying and disposing radioactive waste plastic

    International Nuclear Information System (INIS)

    Matsuura, Hiroyuki; Yasumura, Keijiro

    1981-01-01

    Purpose: To solidify radioactive waste as it is with plastic by forming a W/O (Water-in-Oil) emulsion with the radioactive waste and a plastic solidifier, and treating it with a polymerization starting agent, an accelerator, and the like. Method: A predetermined amount of alkaline substance such as sodium hydroxide, triethanol, or the like is added quantitatively to radioactive waste and it is mixed by an agitator. A predetermined amount of solidifier such as unsaturated polyester or the like is added to the mixture and it is further mixed by the agitator to form a stable W/O emulsion. Subsequently, predetermined amounts of polymerization starting agent such as methyl ethyl ketone peroxide and polymerization accelerator such as cobalt naphthenate or the like are added thereto, the mixture is mixed, and is then allowed to stand for at room temperature for the plastic solidification thereof. No reaction occurs after the solidification. (Sekiya, K.)

  17. Detection of free liquid in containers of solidified radioactive waste

    Science.gov (United States)

    Greenhalgh, Wilbur O.

    1985-01-01

    A method of nondestructively detecting the presence of free liquid within a sealed enclosure containing solidified waste by measuring the levels of waste at two diametrically opposite locations while slowly tilting the enclosure toward one of said locations. When the measured level remains constant at the other location, the measured level at said one location is noted and any measured difference of levels indicates the presence of liquid on the surface of the solidified waste. The absence of liquid in the enclosure is verified when the measured levels at both locations are equal.

  18. Evaluation of solidified high-level waste forms

    International Nuclear Information System (INIS)

    1981-01-01

    One of the objectives of the IAEA waste management programme is to coordinate and promote development of improved technology for the safe management of radioactive wastes. The Agency accomplished this objective specifically through sponsoring Coordinated Research Programmes on the ''Evaluation of Solidified High Level Waste Products'' in 1977. The primary objectives of this programme are to review and disseminate information on the properties of solidified high-level waste forms, to provide a mechanism for analysis and comparison of results from different institutes, and to help coordinate future plans and actions. This report is a summary compilation of the key information disseminated at the second meeting of this programme

  19. Site suitability criteria for solidified high level waste repositories

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.; Towse, D.F.

    1979-01-01

    Activities devoted to development of regulations, criteria, and standards for storage of solidified high-level radioactive wastes are reported. The work is summarized in sections on site suitability regulations, risk calculations, geological models, aquifer models, human usage model, climatology model, and repository characteristics. Proposed additional analytical work is also summarized

  20. Characteristics of solidified high-level waste products

    International Nuclear Information System (INIS)

    1979-01-01

    The object of the report is to contribute to the establishment of a data bank for future preparation of codes of practice and standards for the management of high-level wastes. The work currently in progress on measuring the properties of solidified high-level wastes is being studied

  1. Propertis of solidified radioactive wastes from commercial LWRs

    International Nuclear Information System (INIS)

    Neilson, R.M. Jr.; Colombo, P.

    1978-01-01

    A study has been performed to characterize the properties of solidified radioactive wastes generated in the liquid radwaste treatment systems at LWRs. The properties which have been studied are those which are pertinent in defining the relative potential for the release of radionuclides to the environment as well as others relating to the evaluation of various solidification agents on an economic and feasibility basis. The use of standard testing procedures in measuring these properties allows an intercomparison of respective properties between various types of solidified waste forms. The leachability, mechanical properties, thermal stability, radiation stability, and thermal properties of hydraulic cement, ureaformaldehyde, bitumen, and addition type polymer waste forms have been measured. In addition, the chemical sensitivity, volumetric efficiency and radiation shielding characteristics of these waste forms have been studied. Emphasis in this paper is placed on the results of studies concerning chemical compatibility of solidification agents with specific waste streams, volumetric efficiency, free standing water, and leachability

  2. Production and properties of solidified high-level waste

    International Nuclear Information System (INIS)

    Brodersen, K.

    1980-08-01

    Available information on production and properties of solidified high-level waste are presented. The review includes literature up to the end of 1979. The feasibility of production of various types of solidified high-level wast is investigated. The main emphasis is on borosilicate glass but other options are also mentioned. The expected long-term behaviour of the materials are discussed on the basis of available results from laboratory experiments. Examples of the use of the information in safety analysis of disposal in salt formations are given. The work has been made on behalf of the Danish utilities investigation of the possibilities of disposal of high-level waste in salt domes in Jutland. (author)

  3. Rapidly solidified prealloyed powders by laser spin atomization

    Science.gov (United States)

    Konitzer, D. G.; Walters, K. W.; Heiser, E. L.; Fraser, H. L.

    1984-01-01

    A new technique, termed laser spin atomization, for the production of rapidly solidified prealloyed powders is described. The results of experiments involving the production of powders of two alloys, one based on Ni, the other on Ti, are presented. The powders have been characterized using light optical metallography, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Auger elec-tron spectroscopy, and these various observations are described.

  4. Interplay between temperature gradients field and C - E transformation in solidifying rolls

    Directory of Open Access Journals (Sweden)

    W. Wołczyński

    2009-07-01

    Full Text Available At first step of simulation a temperature field for solidifying cast steel and cast iron roll has been performed. The calculation does not take into account the convection in the liquid since convection has no influence on the proposed model for the localization of the C-E (columnar to equiaxed grains transformation. However, it allows to study the dynamics of temperature field temporal behavior in the middle of a mould. It is postulated that for the C-E transition a full accumulation of the heat in the mould has been observed (plateau at the T(t curve. The temporal range of plateau existence corresponds to the incubation time for the full equiaxed grains formation. At the second step of simulation temporal behavior of the temperature gradient field has been studied. Three ranges within temperature gradients field have been distinguished for the operating point situated at the middle of mould: a/ for the formation of columnar grains zone, ( and high temperature gradient 0>>T&0//>>∂∂−∂∂∂∂−∂∂>EttEtrTrT. T - temperature, r - roll radius. It is evident that the heat transfer across the mould decides on the temporal appearance of incubation during which the solidification is significantly arrested and competition between columnar and equiaxed growth occurs. Moreover solidification with positive temperature gradient transforms into solidification with negative temperature gradient (locally after the incubation. A simulation has been performed for the cast steel and cast iron rolls solidifying as in industry condition. Since the incubation divides the roll into to parts (first with columnar structure, second with equiaxed structure some experiments dealing with solidification have been made in laboratory scale. Finally, observations of the macrosegregation or microsegregation and phase or structure appearance in the cast iron ingot / roll (made in laboratory has also been done in order to confront them with theoretical predictions

  5. Solidifier effectiveness : variation due to oil composition, oil thickness and temperature

    International Nuclear Information System (INIS)

    Fieldhouse, B.; Fingas, M.

    2009-01-01

    This paper provided an overview of solidifier types and composition. Solidifiers are a class of spill treating agents that offer an effective means to convert a liquid oil into a solid material. They are used as a treatment option for oil spills on water. This paper also reported on recent laboratory studies that consist of 4 components: (1) a qualitative examination of the characteristics of the interaction of a broad range of solidifier products with a standard oil to evaluate reaction rate, states of solidification, and the impact of dosage, (2) a comparison of a smaller subset of solidifiers on the standard oil at lower temperatures, (3) solidifier treatment on a range of oils of varying physical properties and composition to assess the potential scope of application, and (4) the treatment of a series of small-scale oil layers of varying thickness to determine the significance of oil thickness on solidifier effectiveness and recovery. This paper also reviewed solidifier chemistry with particular reference to polymer sorbents; cross-linking agents; and cross-linking agents and polymeric sorbents combined. Toxicity is also an important issue regarding solidifiers. The aquatic toxicity of solidifiers is low and not measurable as the products are not water-soluble. There have not been any studies on the effects of the solidifier or the treated oil on surface feeders and shoreline wildlife that may come into contact with the products. It was concluded that oil composition may play a major role in solidifier effectiveness. The effectiveness of solidifiers is also inhibited at reduced temperatures, increased viscosity and density of the oil. 25 refs., 5 tabs., 2 figs., 1 appendix

  6. Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology

    Science.gov (United States)

    Stefanescu, Doru M.; Curreri, Peter A.; Leon-Torres, Jose; Sen, Subhayu

    1996-01-01

    To understand macro segregation formation in Al-Cu alloys, experiments were run under terrestrial gravity (1g) and under low gravity during parabolic flights (10(exp -2) g). Alloys of two different compositions (2% and 5% Cu) were solidified at two different cooling rates. Systematic microscopic and SEM observations produced microstructural and segregation maps for all samples. These maps may be used as benchmark experiments for validation of microstructure evolution and segregation models. As expected, the macro segregation maps are very complex. When segregation was measured along the central axis of the sample, the highest macro segregation for samples solidified at 1g was obtained for the lowest cooling rate. This behavior is attributed to the longer time available for natural convection and shrinkage flow to affect solute redistribution. In samples solidified under low-g, the highest macro-segregation was obtained at the highest cooling rate. In general, low-gravity solidification resulted in less segregation. To explain the experimental findings, an analytical (Flemings-Nereo) and a numerical model were used. For the numerical model, the continuum formulation was employed to describe the macroscopic transports of mass, energy, and momentum, associated with the microscopic transport phenomena, for a two-phase system. The model proposed considers that liquid flow is driven by thermal and solutal buoyancy, and by solidification shrinkage. The Flemings-Nereo model explains well macro segregation in the initial stages of low-gravity segregation. The numerical model can describe the complex macro segregation pattern and the differences between low- and high-gravity solidification.

  7. Nickel speciation in cement-stabilized/solidified metal treatment filtercakes

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Amitava, E-mail: reroy@lsu.edu [J. Bennett Johnston, Sr., Center for Advanced Microstructures and Devices, Louisiana State University, Baton Rouge, LA 70806, USA (United States); Stegemann, Julia A., E-mail: j.stegemann@ucl.ac.uk [Centre for Resource Efficiency & the Environment, Department of Civil, Environmental & Geomatic Engineering, University College London, Chadwick Building, Gower Street, London WC1E 6BT, UK (United Kingdom)

    2017-01-05

    Highlights: • XAS shows the same Ni speciation in untreated and stabilized/solidified filtercake. • Ni solubility is the same for untreated and stabilized/solidified filtercake. • Leaching is controlled by pH and physical encapsulation for all binders. - Abstract: Cement-based stabilization/solidification (S/S) is used to decrease environmental leaching of contaminants from industrial wastes. In this study, two industrial metal treatment filtercakes were characterized by X-ray diffractometry (XRD), thermogravimetric and differential thermogravimetric analysis (TG/DTG) and Fourier transform infrared (FTIR); speciation of nickel was examined by X-ray absorption (XAS) spectroscopy. Although the degree of carbonation and crystallinity of the two untreated filtercakes differed, α-nickel hydroxide was identified as the primary nickel-containing phase by XRD and nickel K edge XAS. XAS showed that the speciation of nickel in the filtercake was unaltered by treatment with any of five different S/S binder systems. Nickel leaching from the untreated filtercakes and all their stabilized/solidified products, as a function of pH in the acid neutralization capacity test, was essentially complete below pH ∼5, but was 3–4 orders of magnitude lower at pH 8–12. S/S does not respeciate nickel from metal treatment filtercakes and any reduction of nickel leaching by S/S is attributable to pH control and physical mechanisms only. pH-dependent leaching of Cr, Cu and Ni is similar for the wastes and s/s products, except that availability of Cr, Cu and Zn at decreased pH is reduced in matrices containing ground granulated blast furnace slag.

  8. Detection of free liquid in containers of solidified radioactive waste

    Science.gov (United States)

    Greenhalgh, W.O.

    Nondestructive detection of the presence of free liquid within a sealed enclosure containing solidified waste is accomplished by measuring the levels of waste at two diametrically opposite locations while slowly tilting the enclosure toward one of said locations. When the measured level remains constant at the other location, the measured level at said one location is noted and any measured difference of levels indicates the presence of liquid on the surface of the solifified waste. The absence of liquid in the enclosure is verified when the measured levels at both locations are equal.

  9. Undercooling and demixing in rapidly solidified Cu-Co alloys

    DEFF Research Database (Denmark)

    Battezzati, L.; Curiotto, S.; Johnson, Erik

    2007-01-01

    The Cu–Co system displays a metastable miscibility gap in the liquid state. A considerable amount of work has been performed to study phase separation and related microstructures showing that demixing of the liquid is followed by coagulation before dendritic solidification. Due to kinetic...... competition of transformation phenomena, the mechanisms have not been fully disclosed. This contribution reviews such findings with the help of a computer calculation of the phase diagram and extends the present knowledge by presenting new results obtained by rapidly solidifying various Cu–Co compositions...... using a wide range of cooling rates achieved by forcing the liquid into cylindric and conic moulds and by melt spinning....

  10. Filling of recovered mining areas using solidifying backfill

    Directory of Open Access Journals (Sweden)

    Zeman Róbert

    2001-12-01

    Full Text Available The aim of this article is to explore the possibilities for filling recovered mining areas using solidifying backfill .The article describes the preparation of the backfill (backfill formulation with an eventual application using low quality sands, wastes from treatment plants and ash from power plants etc now to transport it as well as its application in practice. Advantageous and disadvantageous of this method are also mentioned.Several factors must be taken info consideration during the preparation process of the backfill mixture. Firstly, the quantities of each individual component must be constantly regulated. Secondly, the properties of each component must be respected. In addition, the needs of the pipeline transport system and the specific conditions of the recovered area to be filled must also be considered.Hydraulic transport and pneumo-hydraulic pipeline transport are used for handling the backfill. Pumps for transporting the solidifying backfill have to carry out demanding tasks.Due to the physical-mechanical properties of the backfill, only highly powerful pumps can be considered. Piston type pumps such as Abel Simplex and Duplex pumps with capacities of up to 100 m3.h-1 and operating pressures of up to 16 MPa would be suitable.This method has been applied abroad for different purposes. For example, solid backfill was used in the Hamr mine during exploitation of uranium using the room-and-pillar system mining method.In the Ostrava–Karvina Coal field, backfill was used in decontamination work, filling areas in a zone of dangerous deformations and for creating a dividing stratum during thick seam mining.Research info the use of solidifying backfill was also done in the Walsum mine in Germany. The aim of this research was:- to investigate the possibilities of filling a collapsing area in a working face using a solidifying mixture of power plant ash and water,- to verify whether towing pipelines proposed by the DMT corporation would be

  11. Study on dissolution behavior of molten solidified waste

    International Nuclear Information System (INIS)

    Mizuno, Tsuyoshi; Maeda, Toshikatsu

    2005-01-01

    Radioactive molten solidified waste (slag) has been generated by melting non-metallic low-level radioactive wastes (LLW). Slag is expected to immobilize radionuclides in the waste repository. The chemical durability of slag is an important factor for the safety assessment of the disposal in that the durability provides the source term in the assessment. Since a chemical characteristic of slag is similar to that of glass, the general information on the chemical durability of slag might be provided from previous studies on nuclear waste glass. We have investigated effects of chemical compositions of slag and alkaline environments of repository on the chemical durability of slag. (author)

  12. Solidified ceramics of radioactive wastes and method of producing it

    International Nuclear Information System (INIS)

    Oota, Takao; Matake, Shigeru; Ooka, Kazuo.

    1980-01-01

    Purpose: To provide solidified ceramics which have low leaching properties to water of radioactive substance, excellent heat dissipating and resistive properties and high mechanical strength by mixing and sintering limited amounts of titanium and aluminum compounds with calcined radioactive wastes containing special compound. Method: More than 20% by weight of titanium compound (as TiO 2 ) and more than 5% by weight of aluminum compound (as Al 2 O 3 ) are mixed with the calcined radioactive wasted containing, as converted by oxide, 5 to 40% by weight of Na 2 O, 5 to 20% by weight of Fe 2 O 3 , 5 to 15% by weight of MoO 3 , 5 to 15% by weight of ZrO 2 , 2 to 10% by weight of CeO 2 , 2 to 10% by weight of Cs 2 O, 1 to 5% by weight of BaO, 1 to 5% by weight of SrO, 0.2 to 2% by weight of Rb 2 O, 0.2% by weight of Y 2 O 3 , 0.2 to 2% by weight of NiO, 5 to 20% by weight of rare earth metal oxide, and 0.2 to 2% by weight of Cr 2 O 3 . The mixture is molded, sintered, and solidified to ceramics which contains no Mo phase, Na 2 O, MoO 3 , K 2 O, MoO 3 and Cs 2 O, MoO 3 phases and the like. (Yoshino, Y.)

  13. Leaching experiment of cement solidified waste form under unsaturated condition

    International Nuclear Information System (INIS)

    Wang Zhiming; Yao Laigen; Li Shushen; Zhao Yingjie; Cai Yun; Li Dan; Han Xinsheng; An Yongfeng

    2003-01-01

    A device for unsaturated leaching experiments was designed and built up. 8 different sizes, ranging from 40.2 cm 3 to 16945.5 cm 3 , of solidified waste form were tested in the experiment. 5 different water contents, from 0.15 to 0.40, were used for the experiment. The results show that the cumulative leaching fraction increases with water content when the sizes of the forms are equal to and less than 4586.7 cm 3 , for example, the ratios of the cumulative leaching fractions are between 1.24-1.41 under water content of 0.35 and 0.15 on 360 day of Teaching. It can also be seen that the cumulative leaching fraction under higher water content is close to that under saturated condition. The cumulative leaching fraction decreases with size of the form. Maximum leached depth of the solidified waste forms is about 2.25 cm after one year Teaching. Moreover, it has no clear effect on cumulative leaching fraction that sampling or non-sampling during the experiment

  14. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat` l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1998-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  15. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat`l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1997-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  16. Effects of leachate concentration on the integrity of solidified clay liners.

    Science.gov (United States)

    Xue, Qiang; Zhang, Qian

    2014-03-01

    This study aimed to evaluate the impact of landfill leachate concentration on the degradation behaviour of solidified clay liners and to propose a viable mechanism for the observed degradation. The results indicated that the unconfined compressive strength of the solidified clay decreased significantly, while the hydraulic conductivity increased with the leachate concentration. The large pore proportion in the solidified clay increased and the sum of medium and micro pore proportions decreased, demonstrating that the effect on the solidified clay was evident after the degradation caused by exposure to landfill leachate. The unconfined compressive strength of the solidified clay decreased with increasing leachate concentration as the leachate changed the compact structure of the solidified clay, which are prone to deformation and fracture. The hydraulic conductivity and the large pore proportion of the solidified clay increased with the increase in leachate concentration. In contrast, the sum of medium and micro pore proportions showed an opposite trend in relation to leachate concentration, because the leachate gradually caused the medium and micro pores to form larger pores. Notably, higher leachate concentrations resulted in a much more distinctive variation in pore proportions. The hydraulic conductivity of the solidified clay was closely related to the size, distribution, and connection of pores. The proportion of the large pores showed a positive correlation with the increase of hydraulic conductivity, while the sum of the proportions of medium and micro pores showed a negative correlation.

  17. Chemical leaching of rapidly solidified Al-Si binary alloys

    International Nuclear Information System (INIS)

    Yamauchi, I.; Takahara, K.; Tanaka, T.; Matsubara, K.

    2005-01-01

    Various particulate precursors of Al 100-x Si x (x = 5-12) alloys were prepared by a rapid solidification process. The rapidly solidified structures of the precursors were examined by XRD, DSC and SEM. Most of Si atoms were dissolved into the α-Al(fcc) phase by rapid solidification though the solubility of Si in the α-Al phase is negligibly small in conventional solidification. In the case of 5 at.% Si alloy, a single α-Al phase was only formed. The amount of the primary Si phase increased with increase of Si content for the alloys beyond 8 at.% Si. Rapid solidification was effective to form super-saturated α-Al precursors. These precursors were chemically leached by using a basic solution (NaOH) or a hydrochloric acid (HCl) solution. All Al atoms were removed by a HCl solution as well as a NaOH solution. Granules of the Si phase were newly formed during leaching. The specific surface area was about 50-70 m 2 /g independent of Si content. The leaching behavior in both solutions was slightly different. In the case of a NaOH solution, the shape of the precursor often degenerated after leaching. On the other hand, it was retained after leaching by a HCl solution. Fine Si particles precipitated in the α-Al phase by annealing of as-rapidly solidified precursors at 773 K for 7.2 x 10 3 s. In this case, it was difficult to obtain any products by NaOH leaching, but a few of Si particles were obtained by HCl leaching. Precipitated Si particles were dissolved by the NaOH solution. The X-ray diffraction patterns of leached specimens showed broad lines of the Si phase and its lattice constant was slightly larger than that of the pure Si phase. The microstructures of the leached specimens were examined by transmission electron microscopy. It showed that the leached specimens had a skeletal structure composed of slightly elongated particles of the Si phase and quite fine pores. The particle size was about 30-50 nm. It was of comparable order with that evaluated by Scherer

  18. Experiment of solidifying photo sensitive polymer by using UV LED

    Science.gov (United States)

    Kang, Byoung Hun; Shin, Sung Yeol

    2008-11-01

    The development of Nano/Micro manufacturing technologies is growing rapidly and in the same manner, the investments in these areas are increasing. The applications of Nano/Micro technologies are spreading out to semiconductor production technology, biotechnology, environmental engineering, chemical engineering and aerospace. Especially, SLA is one of the most popular applications which is to manufacture 3D shaped microstructure by using UV laser and photo sensitive polymer. To make a high accuracy and precision shape of microstructures that are required from the diverse industrial fields, the information of interaction relationship between the photo resin and the light source is necessary for further research. Experiment of solidifying photo sensitive polymer by using UV LED is the topic of this paper and the purpose of this study is to find out what relationships do the reaction of the resin have in various wavelength, power of the light and time.

  19. Effective hydrogen diffusion coefficient for solidifying aluminium alloys

    International Nuclear Information System (INIS)

    Felberbaum, M.; Landry-Desy, E.; Weber, L.; Rappaz, M.

    2011-01-01

    An effective hydrogen diffusion coefficient has been calculated for two solidifying Al - 4.5 wt.% Cu and Al - 10 wt.% Cu alloys as a function of the volume fraction of solid. For this purpose, in situ X-ray tomography was performed on these alloys. For each volume fraction of solid between 0.6 and 0.9, a representative volume element of the microstructure was extracted. Solid and liquid voxels were assimilated to solid and liquid nodes in order to solve the hydrogen diffusion equation based on the chemical potential and using a finite volume formulation. An effective hydrogen diffusion coefficient based on the volume fraction of solid only could be deduced from the results of the numerical model at steady state. The results are compared with various effective medium theories.

  20. Structure fields in the solidifying cast iron roll

    Directory of Open Access Journals (Sweden)

    W.S. Wołczyński

    2010-01-01

    Full Text Available Some properties of the rolls depend on the ratio of columnar structure area to equiaxed structure area created during roll solidification. The transition is fundamental phenomenon that can be apply to characterize massive cast iron rolls produced by the casting house. As the first step of simulation, a temperature field for solidifying cast iron roll was created. The convection in the liquid is not comprised since in the first approximation, the convection does not influence the studied occurrence of the (columnar to equiaxed grains transition in the roll. The obtained temperature field allows to study the dynamics of its behavior observed in the middle of the mould thickness. This midpoint of the mould thickness was treated as an operating point for the transition. A full accumulation of the heat in the mould was postulated for the transition. Thus, a plateau at the curve was observed at the midpoint. The range of the plateau existence corresponded to the incubation period , that appeared before fully equiaxed grains formation. At the second step of simulation, behavior of the thermal gradients field was studied. Three ranges within the filed were visible: EC→EC→EC→EC→(tTECtt↔RERCtt↔a/ for the formation of columnar structure (the C – zone: ( and 0>>T&0>>=−>−=REREttGttG.The columnar structure formation was significantly slowed down during incubation period. It resulted from a competition between columnar growth and equiaxed growth expected at that period of time. The 0≈=−=RERCttGttG relationship was postulated to correspond well with the critical thermal gradient, known in the Hunt’s theory. A simulation was performed for the cast iron rolls solidifying as if in industrial condition. Since the incubation divides the roll into two zones: C and E; (the first with columnar structure and the second with fully equiaxed structure some experiments dealing with solidification were made on semi-industrial scale.

  1. Analysis of a Rapidly Solidified High-Phosphorus Austenitic Steel Containing an Amorphous Phase.

    Science.gov (United States)

    1981-12-01

    electrodeposited nickel by a combination of Jet electro- polishing and ion-beam milling. Specimens were observed in a Vacuum Generators HB-5 scanning...the cell walls in these powders is one of suppressed crystal growth rather than nucleation , since the glass is formed in direct contact with the...Cohen, this Symposium. 5. T. F. Kelly, Ph.D. Thesis , MIT, February 1982. 6. C. V. Thompson, A. L. Greer, and A. J. Drehman, Proc. 4th Intl. Conf

  2. Solidification Sequence of Spray-Formed Steels

    Science.gov (United States)

    Zepon, Guilherme; Ellendt, Nils; Uhlenwinkel, Volker; Bolfarini, Claudemiro

    2016-02-01

    Solidification in spray-forming is still an open discussion in the atomization and deposition area. This paper proposes a solidification model based on the equilibrium solidification path of alloys. The main assumptions of the model are that the deposition zone temperature must be above the alloy's solidus temperature and that the equilibrium liquid fraction at this temperature is reached, which involves partial remelting and/or redissolution of completely solidified droplets. When the deposition zone is cooled, solidification of the remaining liquid takes place under near equilibrium conditions. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to analyze the microstructures of two different spray-formed steel grades: (1) boron modified supermartensitic stainless steel (SMSS) and (2) D2 tool steel. The microstructures were analyzed to determine the sequence of phase formation during solidification. In both cases, the solidification model proposed was validated.

  3. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  4. Modeling of zinc solubility in stabilized/solidified electric arc furnace dust

    International Nuclear Information System (INIS)

    Fernandez-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

    2007-01-01

    Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data

  5. Hot-Dip Coating of Lead-free Aluminum on Steel Substrates with Ultrasonic Vibration

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets. However, it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating, because a rapidly solidified layer containing gas babbles is formed on a substrate surface. A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system, which is the main difficulty in joining of steel with aluminum. Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer. Hot dipping of columnar steel substrates into molten aluminum alloy (Al-2.7 mass fraction Si-4.6 mass fraction Sn) was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz. The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon, so that the intimate contact is achieved at the beginning of hot-dip coating. The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5μm in thickness. An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.

  6. Solidified structure of Al-Pb-Cu alloys

    International Nuclear Information System (INIS)

    Ikeda, Tetsuyuki; Nishi, Seiki; Kumeuchi, Hiroyuki; Tatsuta, Yoshinori.

    1986-01-01

    Al-Pb-Cu alloys were cast into bars or plates in different two metal mold casting processes in order to suppress gravity segregation of Pb and to achieve homogeneous dispersion of Pb phase in the alloys. Solidified structures were analyzed by a video-pattern-analyzer. Plate castings 15 to 20 mm in thickness of Al-Pb-1 % Cu alloy containing Pb up to 5 % in which Pb phase particles up to 10 μm disperse are achieved through water cooled metal mold casting. The plates up to 5 mm in thickness containing Pb as much as 8 to 10 % cast in this process have dispersed Pb particles up to 5 μm in diameter in the surface layer. Al-8 % Pb-1 % Cu alloy bars 40 mm in diameter and 180 mm in height in which gravity segregation of Pb is prevented can be cast by movable and water sprayed metal mold casting at casting temperature 920 deg C and mold moving speed 1.0 mm/s. Pb phase particles 10 μm in mean size are dispersed in the bars. (author)

  7. Characteristics of solidified products containing radioactive molten salt waste.

    Science.gov (United States)

    Park, Hwan-Seo; Kim, In-Tae; Cho, Yong-Zun; Eun, Hee-Chul; Kim, Joon-Hyung

    2007-11-01

    The molten salt waste from a pyroprocess to recover uranium and transuranic elements is one of the problematic radioactive wastes to be solidified into a durable wasteform for its final disposal. By using a novel method, named as the GRSS (gel-route stabilization/solidification) method, a molten salt waste was treated to produce a unique wasteform. A borosilicate glass as a chemical binder dissolves the silicate compounds in the gel products to produce one amorphous phase while most of the phosphates are encapsulated by the vitrified phase. Also, Cs in the gel product is preferentially situated in the silicate phase, and it is vitrified into a glassy phase after a heat treatment. The Sr-containing phase is mainly phosphate compounds and encapsulated by the glassy phase. These phenomena could be identified by the static and dynamic leaching test that revealed a high leach resistance of radionuclides. The leach rates were about 10(-3) - 10(-2) g/m2 x day for Cs and 10(-4) - 10(-3) g/m2 x day for Sr, and the leached fractions of them were predicted to be 0.89% and 0.39% at 900 days, respectively. This paper describes the characteristics of a unique wasteform containing a molten salt waste and provides important information on a newly developed immobilization technology for salt wastes, the GRSS method.

  8. Site suitability criteria for solidified high level waste repositories

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.; Isherwood, D.; Towse, D.F.; Dayem, N.L.

    1979-01-01

    The NRC is developing a framework of regulations, criteria, and standards. Lawrence Livermore Laboratory provides broad technical support to the NRC for developing this regulatory framework, part of which involves site suitability criteria for solidified high-level wastes (SHLW). Both the regulatory framework and the technical base on which it rests have evolved in time. This document is the second report of the technical support project. It was issued as a draft working paper for a programmatic review held at LLL from August 16 to 18, 1977. It was printed and distributed solely as a briefing document on preliminary methodology and initial findings for the purpose of critical review by those in attendance. These briefing documents are being reprinted now in their original formats as UCID-series reports for the sake of the historical record. Analysis results have evolved as both the models and data base have changed. As a result, the methodology, models, and data base in this document are severely outmoded

  9. A new technology for concentrating and solidifying liquid LLRW

    Energy Technology Data Exchange (ETDEWEB)

    Newell, N. [TMC, Inc., Portland, OR (United States); Osborn, M.W.; Carey, C.C. [Oregon Health Sciences Univ., Portland, OR (United States)] [and others

    1995-12-31

    One of the unsolved problem areas of low level radioactive waste management is the radiolabeled material generated by life sciences research and clinical diagnostics. In hundreds of academic, biotechnology, and pharmaceutical institutions, there exists large amounts of both aqueous and organic solutions containing radioactively labeled nucleic acids, proteins, peptides, and their monomeric components. We have invented a generic slurry capable of binding all these compounds, thus making it possible to concentrate and solidify the radioactive molecules into a very small and lightweight material. The slurry can be contained in both large and small disposal plastic devices designed for the size of any particular operation. The savings in disposal costs and convenience of this procedure is a very attractive alternative to the present methods of long and short term storage. Additionally, the slurry can remove radiolabeled biological compounds from organic solvents, thus solving the major problem of {open_quotes}mixed{close_quotes} waste. We are now proceeding with the field application stage for the testing of these devices and anticipate widespread use of the process. We also are exploring the use of the slurry on other types of liquid low level radioactive waste.

  10. Solidified self-nanoemulsifying formulation for oral delivery of combinatorial therapeutic regimen

    DEFF Research Database (Denmark)

    Jain, Amit K; Thanki, Kaushik; Jain, Sanyog

    2014-01-01

    PURPOSE: The present work reports rationalized development and characterization of solidified self-nanoemulsifying drug delivery system for oral delivery of combinatorial (tamoxifen and quercetin) therapeutic regimen. METHODS: Suitable oil for the preparation of liquid SNEDDS was selected based...

  11. Welding and Weldability of Directionally Solidified Single Crystal Nickel-Base Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Vitek, J M; David, S A; Reed, R W; Burke, M A; Fitzgerald, T J

    1997-09-01

    Nickel-base superalloys are used extensively in high-temperature service applications, and in particular, in components of turbine engines. To improve high-temperature creep properties, these alloys are often used in the directionally-solidified or single-crystal form. The objective of this CRADA project was to investigate the weldability of both experimental and commercial nickel-base superalloys in polycrystalline, directionally-solidified, and single-crystal forms.

  12. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  13. Containment of solidified liquid hazardous waste in domal salt

    International Nuclear Information System (INIS)

    Domenico, P.A.; Lerman, A.

    1992-01-01

    In recent years, the solidification of hazardous liquid waste has become a viable option in waste management. The solidification process results in an increased volume but more stable waste form that must be disposed of or stored in a dry environment. An environment of choice in south central Texas is domal salt. The salt dome currently under investigation has a water content of 0.002 percent by weight and a permeability less than one nanodarcy. A question that must be addressed is whether a salt dome has a particular set of attributes that will prevent the release of contaminants to the environment. From a regulatory perspective, a ''no migration'' petition must be approved by the U.S.E.P.A. for the containment facility. By ''no migration'' it is implied that the waste must be contained for 10,000 years. A demonstration that this condition will be met will require model calculations and such models must be based on the physical and chemical characteristics of the waste form and the geologic environment. In particular, the models must address the rate of brine infiltration into the caverns, providing information on how fast an immobile solid waste form could convert to a more mobile liquid state. Additionally, the potential for migration by both diffusion and advection is of concern. Lastly, given a partially saturated cavern, the question of how far gaseous waste will be transported over the 10,000 year containment period must also be addressed. Results indicate that the containment capabilities of domal salt are exceptional. A nominal volume of brine will seep into the cavern and most voids between the injected solidified waste pellets will remain unsaturated. Very small quantities of hazardous constituents will be leached from the waste pellets

  14. Measurements of Mercury Released from Solidified/Stabilized Waste Forms

    International Nuclear Information System (INIS)

    Mattus, C.H.

    2001-01-01

    This report covers work performed during FY 1999-2000 in support of treatment demonstrations conducted for the Mercury Working Group of the U.S. Department of Energy (DOE) Mixed Waste Focus Area. In order to comply with the requirements of the Resource Conservation and Recovery Act, as implemented by the U.S. Environmental Protection Agency (EPA), DOE must use one of these procedures for wastes containing mercury at levels above 260 ppm: a retorting/roasting treatment or an incineration treatment (if the wastes also contain organics). The recovered radioactively contaminated mercury must then be treated by an amalgamation process prior to disposal. The DOE Mixed Waste Focus Area and Mercury Working Group are working with the EPA to determine if some alternative processes could treat these types of waste directly, thereby avoiding for DOE the costly recovery step. They sponsored a demonstration in which commercial vendors applied their technologies for the treatment of two contaminated waste soils from Brookhaven National Laboratory. Each soil was contaminated with ∼4500 ppm mercury; however, one soil had as a major radioelement americium-241, while the other contained mostly europium-152. The project described in this report addressed the need for data on the mercury vapor released by the solidified/stabilized mixed low-level mercury wastes generated during these demonstrations as well as the comparison between the untreated and treated soils. A related work began in FY 1998, with the measurement of the mercury released by amalgamated mercury, and the results were reported in ORNL/TM-13728. Four treatments were performed on these soils. The baseline was obtained by thermal treatment performed by SepraDyne Corp., and three forms of solidification/stabilization were employed: one using sulfur polymer cement (Brookhaven National Laboratory), one using portland cement [Allied Technology Group (ATG)], and a third using proprietary additives (Nuclear Fuel Services)

  15. Microstructural evolution of a cold work tool steel after pulsed laser remelting

    Directory of Open Access Journals (Sweden)

    L. Kosec

    2012-01-01

    Full Text Available The aim of this study is the investigation of micro-structural behaviour of a Mat. No. 1.2379 (EN-X160CrMoV121; AISI D2 cold work tool steel after remelting with a precise pulsed Nd:YAG laser. The investigated steel is one of the most hard to weld tool steels, due to large amount of alloying elements. The analysis was done on single spots remelted with specific laser pulse shape and parameters, assuring crack-less solidification. Re-solidifi ed areas were investigated with microscopy, hardness measurements, X-ray spectroscopy and diffraction method. Laser treatment causes rapid solidifi cation leading into a formation of a fine dendritic microstructures containing high amount of retained austenite causing a significant decrease of hardness.

  16. Influence of Thermal Parameters, Microstructure, and Morphology of Si on Machinability of an Al–7.0 wt.% Si Alloy Directionally Solidified

    Directory of Open Access Journals (Sweden)

    Cássio A. P. Silva

    2018-01-01

    Full Text Available This study aims to correlate the influence of thermal and microstructural parameters such as growth rate and cooling rate (VL and TR and secondary dendrite spacing (λ2, respectively, in the machining cutting temperature and tool wear on the necking process of the Al–7 wt.% Si alloy solidified in a horizontal directional device using a high-speed steel with a tungsten tool. The dependence of λ2 on VL and TR and dependence of the maximum cutting temperature and maximum flank wear on λ2 were determined by power experimental laws given by λ2 = constant (VL and TRn and TMAX, VBMAX = constant (λ2n, respectively. The maximum cutting temperature increased with increasing of λ2. The opposite occurred with the maximum flank wear. The role of Si alloying element on the aforementioned results has also been analyzed. A morphological change of Si along the solidified ingot length has been observed, that is, the morphology of Si in the eutectic matrix has indicated a transition from particles to fibers along the casting together with an increase of the particle diameters with the position from the metal/mold interface.

  17. Effects of an iron-silicon material, a synthetic zeolite and an alkaline clay on vegetable uptake of As and Cd from a polluted agricultural soil and proposed remediation mechanisms.

    Science.gov (United States)

    Yao, Aijun; Wang, Yani; Ling, Xiaodan; Chen, Zhe; Tang, Yetao; Qiu, Hao; Ying, Rongrong; Qiu, Rongliang

    2017-04-01

    Economic and highly effective methods of in situ remediation of Cd and As polluted farmland in mining areas are urgently needed. Pot experiments with Brassica chinensis L. were carried out to determine the effects of three soil amendments [a novel iron-silicon material (ISM), a synthetic zeolite (SZ) and an alkaline clay (AC)] on vegetable uptake of As and Cd. SEM-EDS and XRD analyses were used to investigate the remediation mechanisms involved. Amendment with ISM significantly reduced the concentrations of As and Cd in edible parts of B. chinensis (by 84-94 % and 38-87 %, respectively), to levels that met food safety regulations and was much lower than those achieved by SZ and AC. ISM also significantly increased fresh biomass by 169-1412 % and 436-731 % in two consecutive growing seasons, while SZ and AC did not significantly affect vegetable growth. Correlation analysis suggested that it was the mitigating effects of ISM on soil acidity and on As and Cd toxicity, rather than nutrient amelioration, that contributed to the improvement in plant growth. SEM-EDS analysis showed that ISM contained far more Ca, Fe and Mn than did SZ or AC, and XRD analysis showed that in the ISM these elements were primarily in the form of silicates, oxides and phosphates that had high capacities for chemisorption of metal(loid)s. After incubation with solutions containing 800 mg L -1 AsO 4 2- or Cd 2+ , ISM bound distinctly higher levels of As (6.18 % in relative mass percent by EDS analysis) and Cd (7.21 % in relative mass percent by EDS analysis) compared to SZ and AC. XRD analysis also showed that ISM facilitated the precipitation of Cd 2+ as silicates, phosphates and hydroxides, and that arsenate combined with Fe, Al, Ca and Mg to form insoluble arsenate compounds. These precipitation mechanisms were much more active in ISM than in SZ or AC. Due to the greater pH elevation caused by the abundant calcium silicate, chemisorption and precipitation mechanisms in ISM treatments

  18. High damping Al-Fe-Mo-Si/Zn-Al composites produced by rapidly solidified powder metallurgy process

    International Nuclear Information System (INIS)

    Li, P.Y.; Dai, S.L.; Chai, S.C.; Li, Y.R.

    2000-01-01

    The metallic materials commonly used in aircraft and aerospace fields, such as aluminum and titanium alloys, steels, etc., show extremely low damping capacity (usually of the order of or less than 10 -3 ). Thus, some problems related to vibration may emerge and influence the reliability, safety and life of airplanes, satellites, etc. It has been reported that almost two thirds of errors for rockets and satellites are related to vibration and noise. One effective way to solve these vibration-related problems is to adopt high damping metallic materials. Conventional high damping alloys exhibit damping capacity above 10 -2 , however, their densities are usually great than 5 x 10 3 kg m -3 , or their strengths are less than 200 MPa (for alloys based on dislocation damping), making them impossible to be applied to aircraft and aerospace areas. Recently, some low-density high-damping metal/metal composites based on aluminum and high damping alloys have been developed in Beijing Institute of Aeronautical Materials (BIAM) by the rapidly solidified power metallurgy process. This paper aims to report the properties of the composites based on a high temperature Al-Fe-Mo-Si alloy and a high damping Zn-Al alloy, and compare them with that of 2618-T61 alloy produced by the ingot metallurgy process

  19. Analysis of cement solidified product and ash samples and preparation of a reference material

    International Nuclear Information System (INIS)

    Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

    2010-08-01

    Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

  20. Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

    International Nuclear Information System (INIS)

    Ma, Jie; Wang, Bo; Zhao, Shunli; Wu, Guangxin; Zhang, Jieyu; Yang, Zhiliang

    2016-01-01

    We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

  1. Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Jie; Wang, Bo [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhao, Shunli [Research Institute, Baoshan Iron & Steel Co., Ltd, Shanghai 201900 (China); Wu, Guangxin [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhang, Jieyu, E-mail: zjy6162@staff.shu.edu.cn [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Yang, Zhiliang [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China)

    2016-05-25

    We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

  2. Nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tashlykova-Bushkevich, Iya I. [Belarusian State University of Informatics and Radioelectronics, Minsk (Belarus)

    2015-12-31

    The present work summarizes recent progress in the investigation of nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys foils produced at exceptionally high cooling rates. We focus here on the potential of modification of hydrogen desorption kinetics in respect to weak and strong trapping sites that could serve as hydrogen sinks in Al materials. It is shown that it is important to elucidate the surface microstructure of the Al alloy foils at the submicrometer scale because rapidly solidified microstructural features affect hydrogen trapping at nanostructured defects. We discuss the profound influence of solute atoms on hydrogen−lattice defect interactions in the alloys. with emphasis on role of vacancies in hydrogen evolution; both rapidly solidified pure Al and conventionally processed aluminum samples are considered.

  3. Primary Dendrite Arm Spacings in Al-7Si Alloy Directionally Solidified on the International Space Station

    Science.gov (United States)

    Angart, Samuel; Lauer, Mark; Poirier, David; Tewari, Surendra; Rajamure, Ravi; Grugel, Richard

    2015-01-01

    Samples from directionally solidified Al- 7 wt. % Si have been analyzed for primary dendrite arm spacing (lambda) and radial macrosegregation. The alloy was directionally solidified (DS) aboard the ISS to determine the effect of mitigating convection on lambda and macrosegregation. Samples from terrestrial DS-experiments thermal histories are discussed for comparison. In some experiments, lambda was measured in microstructures that developed during the transition from one speed to another. To represent DS in the presence of no convection, the Hunt-Lu model was used to represent diffusion controlled growth under steady-state conditions. By sectioning cross-sections throughout the entire length of a solidified sample, lambda was measured and calculated using the model. During steady-state, there was reasonable agreement between the measured and calculated lambda's in the space-grown samples. In terrestrial samples, the differences between measured and calculated lambda's indicated that the dendritic growth was influenced by convection.

  4. A Study on Factors Affecting Strength of Solidified Peat through XRD and FESEM Analysis

    Science.gov (United States)

    Rahman, J. A.; Napia, A. M. A.; Nazri, M. A. A.; Mohamed, R. M. S. R.; Al-Geethi, A. S.

    2018-04-01

    Peat is soft soil that often causes multiple problems to construction. Peat has low shear strength and high deformation characteristics. Thus, peat soil needs to be stabilized or treated. Study on peat stabilization has been conducted for decades with various admixtures and mixing formulations. This project intends to provide an overview of the solidification of peat soil and the factors that affecting the strength of solidified peat soil. Three types of peats which are fabric, hemic and sapric were used in this study to understand the differences on the effect. The understanding of the factors affecting strength of solidified peat in this study is limited to XRD and FESEM analysis only. Peat samples were collected at Pontian, Johor and Parit Raja, Johor. Peat soil was solidified using fly ash, bottom ash and Portland cement with two mixing formulation following literature review. The solidified peat were cured for 7 days, 14 days, 28 days and 56 days. All samples were tested using Unconfined Compressive Strength Test (UCS), X-ray diffraction (XRD) and Field Emission Scanning Electron Microscope (FESEM). The compressive strength test of solidified peat had shown consistently increase of sheer strength, qu for Mixing 1 while decrease of its compressive strength value for Mixing 2. All samples were tested and compared for each curing days. Through XRD, it is found that all solidified peat are dominated with pargasite and richterite. The highest qu is Fabric Mixing 1(FM1) with the value of 105.94 kPa. This sample were proven contain pargasite. Samples with high qu were observed to be having fly ash and bottom ash bound together with the help of pargasite. Sample with decreasing strength showed less amount of pargasite in it. In can be concluded that XRD and FESEM findings are in line with UCS values.

  5. Microstructure and mechanical properties of an Al–Mg alloy solidified under high pressures

    International Nuclear Information System (INIS)

    Jie, J.C.; Zou, C.M.; Brosh, E.; Wang, H.W.; Wei, Z.J.; Li, T.J.

    2013-01-01

    Highlights: •Al–42.2Mg alloy was solidified under pressures of 1, 2, and 3 GPa and the microstructure analyzed. •A thermodynamic calculation of the Al–Mg phase diagram at high pressures was performed. •The phase content changes from predominantly γ-Al 12 Mg 17 at 1 GPa to FCC solid solution at 3 GPa. •The β-Al 3 Mg 2 is predicted to remain stable at low temperatures but is not observed. •The alloy solidified at high pressure has remarkably enhanced ultimate tensile strength. -- Abstract: Phase formation, the microstructure and its evolution, and the mechanical properties of an Al–42.2 at.% Mg alloy solidified under high pressures were investigated. After solidification at pressures of 1 GPa and 2 GPa, the main phase is the γ phase, richer in Al than in equilibrium condition. When the pressure is further increased to 3 GPa, the main phase is the supersaturated Al(Mg) solid solution with Mg solubility up to 41.6 at.%. Unlike in similar alloys solidified at ambient pressure, the β phase does not appear. Calculated high-pressure phase diagrams of the Al–Mg system show that although the stability range of the β phase is diminished with pressure, it is still thermodynamically stable at room temperature. Hence, the disappearance of the β phase is interpreted as kinetic suppression, due to the slow diffusion rate at high pressures, which inhibits solid–solid reactions. The Al–42.2 at.% Mg alloy solidified under 3 GPa has remarkably enhanced ultimate tensile strength compared to the alloy solidified under normal atmospheric pressure

  6. Evaluating Primary Dendrite Trunk Diameters in Directionally Solidified Al-Si Alloys

    Science.gov (United States)

    Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2014-01-01

    The primary dendrite trunk diameters of Al-Si alloys that were directionally solidified over a range of processing conditions have been measured. These data are analyzed with a model based primarily on an assessment of secondary dendrite arm dissolution in the mushy zone. Good fit with the experimental data is seen and it is suggested that the primary dendrite trunk diameter is a useful metric that correlates well with the actual solidification processing parameters. These results are placed in context with the limited results from the aluminium - 7 wt. % silicon samples directionally solidified aboard the International Space Station as part of the MICAST project.

  7. Radiochemical analysis of homogeneously solidified low level radioactive waste from nuclear power plants

    International Nuclear Information System (INIS)

    Sato, Kaneaki; Ikeuchi, Yoshihiro; Higuchi, Hideo

    1995-01-01

    As mentioned above, we have reliable radioanalytical methods for all kinds of homogeneously solidified wastes. We are now under studying an analytical method for pellets which are made from evaporator concentrates or resin. And we are going to study to establish new analytical method for the rad-waste including metal, cloths and so on in near future. (J.P.N.)

  8. Evaluation of Carbonation Effects on Cement-Solidified Contaminated Soil Used in Road Subgrade

    Directory of Open Access Journals (Sweden)

    Yundong Zhou

    2018-01-01

    Full Text Available Cement solidification/stabilization is widely used towards contaminated soil since it has a low price and significant improvement for the structural capacity of soil. To increase the usage of the solidified matrix, cement-solidified contaminated soil was used as road subgrade material. In this study, carbonation effect that reflected the durability on strength characteristics of cement-solidified contaminated soil and the settlement of pavement were evaluated through experimental and numerical analysis, respectively. According to results, compressive strengths of specimens with 1% Pb(II under carbonation and standard curing range from 0.44 MPa to 1.17 MPa and 0.14 MPa to 2.67 MPa, respectively. The relatively low strengths were attributed to immobilization of heavy metal, which consumed part of SiO2, Al2O3, and CaO components in the cement or kaolin and reduced the hydration and pozzolanic reaction materials. This phenomenon further decreased the strength of solidified soils. The carbonation depth of 1% Cu(II or Zn(II contaminated soils was 18 mm, which significantly increased with the increase of curing time and contamination concentration. Furthermore, the finite element calculation results showed that surface settlements decreased with the increase of modulus of subgrade and the distance away from the center. At the center, the pavement settlement was proportional to the level of traffic load.

  9. Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

    International Nuclear Information System (INIS)

    Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

    2012-01-01

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

  10. IAEA coordinated research program on the evaluation of solidified high-level radioactive waste products

    International Nuclear Information System (INIS)

    Grover, J.R.; Schneider, K.J.

    1979-01-01

    A coordinated research program on the evaluation of solidified high-level radioactive waste products has been active with the IAEA since 1976. The program's objectives are to integrate research and to provide a data bank on an international basis in this subject area. Results and considerations to date are presented

  11. Effect of drying-wetting cycles on leaching behavior of cement solidified lead-contaminated soil.

    Science.gov (United States)

    Li, Jiang-Shan; Xue, Qiang; Wang, Ping; Li, Zhen-Ze; Liu, Lei

    2014-12-01

    Lead contaminated soil was treated by different concentration of ordinary Portland cement (OPC). Solidified cylindrical samples were dried at 40°C in oven for 48 h subsequent to 24h of immersing in different solution for one drying-wetting. 10 cycles were conducted on specimens. The changes in mass loss of specimens, as well as leaching concentration and pH of filtered leachates were studied after each cycle. Results indicated that drying-wetting cycles could accelerate the leaching and deterioration of solidified specimens. The cumulative leached lead with acetic acid (pH=2.88) in this study was 109, 83 and 71 mg respectively for solidified specimens of cement-to-dry soil (C/Sd) ratios 0.2, 0.3 and 0.4, compared to 37, 30, and 25mg for a semi-dynamic leaching test. With the increase of cycle times, the cumulative mass loss of specimens increased linearly, but pH of filtered leachates decreased. The leachability and deterioration of solidified specimens increased with acidity of solution. Increases of C/Sd clearly reduced the leachability and deterioration behavior. Copyright © 2014 Elsevier Ltd. All rights reserved.

  12. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    Directory of Open Access Journals (Sweden)

    MA Luo-ning

    2016-07-01

    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  13. Performance criteria for solidified high-level radioactive wastes. Environmental impact statement. Revision 1

    International Nuclear Information System (INIS)

    1977-09-01

    This draft Environmental Impact Statement on performance criteria for solidified high-level radioactive wastes (PCSHLW) covers: considerations for PCSHLW development, the proposed rulemaking, characteristics of the PCSHLW, environmental impacts of the proposed PCSHLW, alternatives to the PCSHLW criteria, and cost/benefit/risk evaluation. Five appendices are included to support the technical data required in the Environmental Impact Statement

  14. The evaluation of solidifying performance of heavy metal waste using cementitious materials (2)

    International Nuclear Information System (INIS)

    Fujita, Hideki; Harasawa, Shuichi

    2005-02-01

    Some of radioactive waste generated from JNC's facilities contain the poisonous substances such as lead, cadmium and mercury. In order to establish an appropriate method of the treatment of these heavy metals, solidification performance was evaluated using cementitious materials. In this report, the solidification performance of lead and mercury, which accounts for relatively high ratio in total wastes, was evaluated. The results are summarized below: 1. The test of stabilization process of mercury. The conversion process from mercury to the powdery mercury sulfide (red) was examined on the beaker scale. As a result, it was confirmed that the conversion was possible using the liquid phase reaction at 80deg C by the addition of sulfur powder with the NaOH solution. After the process, the mercury concentration in the filtrate was relatively high (0.6 mass%), so it was judged that the reuse of the recovered mercury waste fluid was indispensable. 2. The fabrication and evaluation of solidified wastes. The solidified waste were fabricated with cementitious material, and were evaluated by the measurement of one-axis compressive strength, the elution ratio of lead, mercury and so on. Powdery lead sulfide and the mercury sulfide of reagent were used as model waste. (1) solidification test of the lead waste. It was confirmed one-axis compressive strength for all solidified waste to pass the technical standards 15 kg/cm 2 (1.5 Mpa) for homogeneously solidified waste as the Low-level Radioactive Waste Disposal Center in Aomori Prefecture, and as for the elution ratio of lead, it had obtained the better result (0.06 mg/L) at the case of solidification of sulfide lead 30 mass% packed in the total solidified waste by using Highly Fly-ash contained Silica fume Cement (HFSC) than standard value (0.3 mg/L) at Regulations of Waste Management and Public Cleansing Law. Additionally, it was confirmed the using admixture of the inorganic reducing agent such as the Iron (II) chloride

  15. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  16. The evaluation of solidifying performance of heavy metal waste using cementitious materials

    International Nuclear Information System (INIS)

    Takei, Akihiko; Fujita, Hideki; Harasawa, Shuichi

    2004-02-01

    Some of radioactive waste generated form JNC's facilities contain the poisonous substances such as lead, cadmium and mercury. In order to establish an appropriate method of the treatment of these heavy metals, solidification performance was evaluated using cementitious materials. In this report, the solidification performance of lead, which accounts for relatively high ratio in total wastes, was evaluated. The results are summarized below: 1. The test of stabilization process of lead: The conversion process from block lead to the powdery lead sulfide was examined on the beaker scale. As a result, it was confirmed that the conversion was possible using the liquid phase reaction by the addition of thiourea after block lead had been dissolved by the acetic acid with bubbling air. After the process, the lead concentration in the filtrate was extremely low (0.02 mg/L), so it was judged that almost all of the lead was converted and recovered as lead sulfide. 2. The fabrication and evaluation of solidified wastes: Five types of solidified waste were fabricated with different binder, and were evaluated by the measurement of one-axis compressive strength, porosity, the elution ratio of lead, and so on. Powdery lead and sulfide lead reagent were used as model waste. As a result of the test, it was confirmed one-axis compressive strength for all solidified waste to pass the technical standards 15 kg/cm 2 (1.5 MPa) for homogeneously solidified waste as the Low-level Radioactive Waste Disposal Center in Aomori Prefecture, and as for the elution ratio of lead, it had obtained the better result (0.27 mg/L) at the case of solidification of sulfide lead 20 mass% packed in the total solidified waste by using low alkaline cement (including Hauyne mineral) than standard value (0.3 mg/L) at Regulations of Waste Management and Public Cleansing Law. Moreover, it was understood that the elution of lead had high relationship with not only the character of the binder but also the physical

  17. Welding stainless steels for structures operating at liquid helium temperature

    Energy Technology Data Exchange (ETDEWEB)

    Witherell, C.E.

    1980-04-18

    Superconducting magnets for fusion energy reactors require massive monolithic stainless steel weldments which must operate at extremely low temperatures under stresses approaching 100 ksi (700 MPa). A three-year study was conducted to determine the feasibility of producing heavy-section welds having usable levels of strength and toughness at 4.2/sup 0/K for fabrication of these structures in Type 304LN plate. Seven welding processes were evaluated. Test weldments in full-thickness plate were made under severe restraint to simulate that of actual structures. Type 316L filler metal was used for most welds. Welds deposited under some conditions and which solidify as primary austenite have exhibited intergranular embrittlement at 4.2/sup 0/K. This is believed to be associated with grain boundary metal carbides or carbonitrides precipitated during reheating of already deposited beads by subsequent passes. Weld deposits which solidify as primary delta ferrite appear immune. Through use of fully austenitic filler metals of low nitrogen content under controlled shielded metal arc welding conditions, and through use of filler metals solidifying as primary delta ferrite where only minimum residuals remain to room temperature, welds of Type 316L composition have been made with 4.2K yield strength matching that of Type 304LN plate and acceptable levels of soundness, ductility and toughness.

  18. Welding stainless steels for structures operating at liquid helium temperature

    International Nuclear Information System (INIS)

    Witherell, C.E.

    1980-01-01

    Superconducting magnets for fusion energy reactors require massive monolithic stainless steel weldments which must operate at extremely low temperatures under stresses approaching 100 ksi (700 MPa). A three-year study was conducted to determine the feasibility of producing heavy-section welds having usable levels of strength and toughness at 4.2 0 K for fabrication of these structures in Type 304LN plate. Seven welding processes were evaluated. Test weldments in full-thickness plate were made under severe restraint to simulate that of actual structures. Type 316L filler metal was used for most welds. Welds deposited under some conditions and which solidify as primary austenite have exhibited intergranular embrittlement at 4.2 0 K. This is believed to be associated with grain boundary metal carbides or carbonitrides precipitated during reheating of already deposited beads by subsequent passes. Weld deposits which solidify as primary delta ferrite appear immune. Through use of fully austenitic filler metals of low nitrogen content under controlled shielded metal arc welding conditions, and through use of filler metals solidifying as primary delta ferrite where only minimum residuals remain to room temperature, welds of Type 316L composition have been made with 4.2K yield strength matching that of Type 304LN plate and acceptable levels of soundness, ductility and toughness

  19. Validation of the solidifying soil process using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Lin, Zhao-Xiang; Liu, Lin-Mei; Liu, Lu-Wen

    2016-09-01

    Although an Ionic Soil Stabilizer (ISS) has been widely used in landslide control, it is desirable to effectively monitor the stabilization process. With the application of laser-induced breakdown spectroscopy (LIBS), the ion contents of K, Ca, Na, Mg, Al, and Si in the permeable fluid are detected after the solidified soil samples have been permeated. The processes of the Ca ion exchange are analyzed at pressures of 2 and 3 atm, and it was determined that the cation exchanged faster as the pressure increased. The Ca ion exchanges were monitored for different stabilizer mixtures, and it was found that a ratio of 1:200 of ISS to soil is most effective. The investigated plasticity and liquidity indexes also showed that the 1:200 ratio delivers the best performance. The research work indicates that it is possible to evaluate the engineering performances of soil solidified by ISS in real time and online by LIBS.

  20. Accelerated leach testing of radionuclides from solidified low-level waste

    International Nuclear Information System (INIS)

    Pietrzak, R.F.; Fuhrmann, M.; Franz, E.M.; Heiser, J. III; Colombo, P.

    1989-01-01

    This paper describes some of the work performed to develop an accelerated leach test designed to provide data that show long-term leaching behavior of solidified waste in a relatively short period of testing (1,2). The need for an accelerated leach test stems from the fact that the response of an effectively solidified waste form to the leaching process is so slow that a very long time is required to complete a test which shows the long-term leaching behavior of a waste form. Because of time limitations, as well as economic considerations, most studies have been limited to the early stages of the leaching process which is predominantly controlled by diffusion, although acknowledged to be due to also dissolution, corrosion or ion-exchange

  1. Modeling Macrosegregation in Directionally Solidified Aluminum Alloys under Gravitational and Microgravitational Conditions.

    Energy Technology Data Exchange (ETDEWEB)

    Lauer, Mark A.; Poirier, David R.; Erdmann, Robert G.; Tewari, Surendra N.; Madison, Jonathan D

    2014-09-01

    This report covers the modeling of seven directionally solidified samples, five under normal gravitational conditions and two in microgravity. A model is presented to predict macrosegregation during the melting phases of samples solidified under microgravitational conditions. The results of this model are compared against two samples processed in microgravity and good agreement is found. A second model is presented that captures thermosolutal convection during directional solidification. Results for this model are compared across several experiments and quantitative comparisons are made between the model and the experimentally obtained radial macrosegregation profiles with good agreement being found. Changes in cross section were present in some samples and micrographs of these are qualitatively compared with the results of the simulations. It is found that macrosegregation patterns can be affected by changing the mold material.

  2. Functions and requirements document for interim store solidified high-level and transuranic waste

    Energy Technology Data Exchange (ETDEWEB)

    Smith-Fewell, M.A., Westinghouse Hanford

    1996-05-17

    The functions, requirements, interfaces, and architectures contained within the Functions and Requirements (F{ampersand}R) Document are based on the information currently contained within the TWRS Functions and Requirements database. The database also documents the set of technically defensible functions and requirements associated with the solidified waste interim storage mission.The F{ampersand}R Document provides a snapshot in time of the technical baseline for the project. The F{ampersand}R document is the product of functional analysis, requirements allocation and architectural structure definition. The technical baseline described in this document is traceable to the TWRS function 4.2.4.1, Interim Store Solidified Waste, and its related requirements, architecture, and interfaces.

  3. Microstructure of directionally solidified Ti-Fe eutectic alloy with low interstitial and high mechanical strength

    Science.gov (United States)

    Contieri, R. J.; Lopes, E. S. N.; Taquire de La Cruz, M.; Costa, A. M.; Afonso, C. R. M.; Caram, R.

    2011-10-01

    The performance of Ti alloys can be considerably enhanced by combining Ti and other elements, causing an eutectic transformation and thereby producing composites in situ from the liquid phase. This paper reports on the processing and characterization of a directionally solidified Ti-Fe eutectic alloy. Directional solidification at different growth rates was carried out in a setup that employs a water-cooled copper crucible combined with a voltaic electric arc moving through the sample. The results obtained show that a regular fiber-like eutectic structure was produced and the interphase spacing was found to be a function of the growth rate. Mechanical properties were measured using compression, microindentation and nanoindentation tests to determine the Vickers hardness, compressive strength and elastic modulus. Directionally solidified eutectic samples presented high values of compressive strength in the range of 1844-3000 MPa and ductility between 21.6 and 25.2%.

  4. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Science.gov (United States)

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  5. Steel alloys

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

    1977-01-01

    The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

  6. Comparative analysis of mechanical characteristics of solidified concentrates from BWR system using Yugoslav and Italian cements

    International Nuclear Information System (INIS)

    Plecas, I.; Peric, A.; Drljaca, J.; Kostadinovic, A.

    1987-01-01

    In this paper, properties of Italian and Yugoslav cement mixture with BWR evaporation concentrates were compared, research was held upon fifteen samples, according to the adequate formulations. Samples were made in standard cube form, side 10 cm. Functional relationship between decreasing the compressive strength and amount of incorporated BWR concentrate cement mixture was developed. The results of research showed nearly the same mechanical properties of solidified BWR concentrate with Italian and Yugoslav cements. (author)

  7. Fabrication and tensile properties of rapidly solidified Cu-10wt. %Ni alloy. [Cu-10Ni

    Energy Technology Data Exchange (ETDEWEB)

    Baril, D; Angers, R; Baril, J [Dept. of Mining and Metallurgy, Laval Univ., Ste-Foy, Quebec (Canada)

    1992-10-15

    Cu-10wt.%Ni ribbons were produced by melt spinning and cut into small particles with a blade cutter mill. The powders were then hot consolidated to full density by hot pressing followed by hot extrusion. Tensile properties of the resulting pieces were measured. Cu-10wt.%Ni cast ingots were also hot extruded and mechanically tested to compare with the rapidly solidified alloy and to evaluate the possible benefits brought by the rapid solidification process.

  8. Leach testing of simulated ion-exchange resin waste solidified in cement

    International Nuclear Information System (INIS)

    Muurinen, A.K.; Uotila, P.I.; Ovaskainen, R.M.

    Leach tests were carried out on ion-exchange resins solidified in cement. Three product mixtures, two isotopes and four leachants at two temperatures, were tested. The increase of resin content increased the leaching of Cs-137; the effect of silix admixture was negligible. The type of the leachant has a stronger influence on Co-60 than on Cs-137. The increase of temperature usually also increased leaching. (author)

  9. The use of Nb in rapid solidified Al alloys and composites

    Energy Technology Data Exchange (ETDEWEB)

    Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

    2014-12-05

    Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

  10. The Cracking Mechanism of Ferritic-Austenitic Cast Steel

    Directory of Open Access Journals (Sweden)

    Stradomski G.

    2016-12-01

    Full Text Available In the high-alloy, ferritic - austenitic (duplex stainless steels high tendency to cracking, mainly hot-is induced by micro segregation processes and change of crystallization mechanism in its final stage. The article is a continuation of the problems presented in earlier papers [1 - 4]. In the range of high temperature cracking appear one mechanism a decohesion - intergranular however, depending on the chemical composition of the steel, various structural factors decide of the occurrence of hot cracking. The low-carbon and low-alloy cast steel casting hot cracking cause are type II sulphide, in high carbon tool cast steel secondary cementite mesh and / or ledeburite segregated at the grain solidified grains boundaries, in the case of Hadfield steel phosphorus - carbide eutectic, which carrier is iron-manganese and low solubility of phosphorus in high manganese matrix. In duplex cast steel the additional factor increasing the risk of cracking it is very “rich” chemical composition and related with it processes of precipitation of many secondary phases.

  11. Solidification behavior of austenitic stainless steel filler metals

    International Nuclear Information System (INIS)

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + γ → γ + delta, and for type 310 stainless steel filler metal, L → L + γ → γ. In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions

  12. Structure and transformation behaviour of a rapidly solidified Al-Y-Ni-Co-Pd alloy

    International Nuclear Information System (INIS)

    Louzguine-Luzgin, D.V.; Inoue, A.

    2005-01-01

    An as-solidified structure and transformation behaviour on heating of the rapidly solidified Al-Y-Ni-Co-Pd alloy was studied by X-ray diffractometry (XRD), transmission electron microscopy (TEM), differential scanning and isothermal calorimetries. The Al-Y-Ni-Co-Pd ribbon samples have been produced by the melt spinning technique and heat treated using a differential scanning calorimeter (DSC). The addition of Pd to Al-Y-Ni-Co alloys caused disappearance of the supercooled liquid region as well as the formation of the highly dispersed primary α-Al nanoparticles about 3-7 nm in size homogeneously embedded in the glassy matrix upon solidification. An extremely high density of precipitates of the order of 10 24 m -3 is obtained. These particles start growing at the temperature below a glass-transition temperature. The results presented in this paper indicate that some of so-called 'marginal' glass-formers in as-solidified state are actually not glassy alloys with pre-existed nuclei but crystal-glassy nanocomposites

  13. Effect of tensile mean stress on fatigue behavior of single-crystal and directionally solidified superalloys

    Science.gov (United States)

    Kalluri, Sreeramesh; Mcgaw, Michael A.

    1990-01-01

    Two nickel base superalloys, single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf, were studied in view of the potential usage of the former and usage of the latter as blade materials for the turbomachinery of the space shuttle main engine. The baseline zero mean stress (ZMS) fatigue life (FL) behavior of these superalloys was established, and then the effect of tensile mean stress (TMS) on their FL behavior was characterized. At room temperature these superalloys have lower ductilities and higher strengths than most polycrystalline engineering alloys. The cycle stress-strain response was thus nominally elastic in most of the fatigue tests. Therefore, a stress range based FL prediction approach was used to characterize both the ZMS and TMS fatigue data. In the past, several researchers have developed methods to account for the detrimental effect of tensile mean stress on the FL for polycrystalline engineering alloys. However, the applicability of these methods to single crystal and directionally solidified superalloys has not been established. In this study, these methods were applied to characterize the TMS fatigue data of single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf and were found to be unsatisfactory. Therefore, a method of accounting for the TMS effect on FL, that is based on a technique proposed by Heidmann and Manson was developed to characterize the TMS fatigue data of these superalloys. Details of this method and its relationship to the conventionally used mean stress methods in FL prediction are discussed.

  14. Microstructure and orientation evolution in unidirectional solidified Al–Zn alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhongwei, E-mail: chzw@nwpu.edu.cn; Wang, Enyuan; Hao, Xiaolei

    2016-06-14

    Morphological instability and growth orientation evolution during unidirectional solidification of Al–Zn alloys with different pulling speeds were investigated by X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) in scanning electron microscope (SEM). The experimental results show that, as the pulling speed increases, the primary dendrite spacing becomes smaller gradually and dendrite trunks incline to the heat flow direction perfectly in unidirectional solidified Al–9.8 wt%Zn and Al–89 wt%Zn alloys. However, regardless of the pulling speed in unidirectional solidified Al–Zn alloys under fixed thermal gradient, the regular dendrites with <100> directions of primary trunks and secondary arms in 9.8 wt% Zn composition are replaced by <110> dendrites of primary trunks and secondary arms in 89 wt% Zn composition. In unidirectional solidified Al–32 wt% Zn alloy, cellular, fractal seaweed, and stabilized seaweed structures were observed at high pulling speeds. At a high pulling speed of 1000 µm/s, seaweed structures transform to the columnar dendrites with <110> trunks and <100> arms. The above orientation evolution can be attributed to low anisotropy of solid-liquid interface energy and the seaweed structure is responsible for isotropy of {111} planes.

  15. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    Even in our globalized world the notion of national economies remain incredibly strong, just as a considerable part of the literature on transnational governance and globalization continue to rely on a zero-sum perspective concerning the relationship between the national and the transnational. De...... of the European steel industry....

  16. A comparison of EBSD based strain indicators for the study of Fe-3Si steel subjected to cyclic loading

    Energy Technology Data Exchange (ETDEWEB)

    Schayes, Claire [Université Lille 1 sciences et technologies, UMET – UMR CNRS 8207/ENSCL/Université de Lille, team Métallurgie Physique et Génie des Matériaux, Bâtiment C6, 59655 Villeneuve d' Ascq (France); Valeo Engine Electrical Systems, 2 Rue André Boulle, 94046 Créteil (France); Bouquerel, Jérémie, E-mail: jeremie.bouquerel@univ-lille1.fr [Université Lille 1 sciences et technologies, UMET – UMR CNRS 8207/ENSCL/Université de Lille, team Métallurgie Physique et Génie des Matériaux, Bâtiment C6, 59655 Villeneuve d' Ascq (France); Vogt, Jean-Bernard [Université Lille 1 sciences et technologies, UMET – UMR CNRS 8207/ENSCL/Université de Lille, team Métallurgie Physique et Génie des Matériaux, Bâtiment C6, 59655 Villeneuve d' Ascq (France); Palleschi, Frédéric [Valeo Engine Electrical Systems, 2 Rue André Boulle, 94046 Créteil (France); Zaefferer, Stefan [Max-Planck-Institut für Eisenforschung, Abteilung Mikrostrukturphysik und Umformtechnik, Max-Planck-Strasse 1, 40237 Düsseldorf (Germany)

    2016-05-15

    The current work aims at proposing an EBSD-based indicator for fatigue damage of a Fe-3Si steel. At the same time direct observation of dislocation structures is provided by electron channelling contrast imaging (ECCI). The investigation consisted in processing the EBSD data from patterns collected on specimen subjected to low cycle fatigue. It revealed two different regimes depending on the applied total strain variation which is explained by the identification of the dislocations structures and their evolution. At low strain variation, strain accommodation occurs by planar glide of dislocations uniformly distributed throughout the grains. No misorientation evolution is observed. At higher strain variation, the vein-channel structure is observed within the grain and the wall-channel structure in the vicinity of grain boundaries. The misorientation between these two dislocation structures is evaluated at about 0.7° which is detected by the EBSD analyses and explains the increase of the different misorientation based criteria. The EBSD study enables also the prediction of crack initiation mode. Finally, this study points out the limits of the EBSD technique as no misorientation evolution is detected at small strain variation. Indeed, the lattice distortion is too weak to be detected by conventional EBSD. - Highlights: • Microstructure investigation of the fatigue behaviour of an iron-silicon steel • Use of cECCI to investigate the fatigue dislocations structures • Characterisation of local plastic accommodation through EBSD misorientation criteria.

  17. Effect of vacuum arc melting/casting parameters on shrinkage cavity/piping of austenitic stainless steel ingot

    International Nuclear Information System (INIS)

    Kamran, J.; Feroz, M.; Sarwar, M.

    2009-01-01

    Shrinkage cavity/piping at the end of the solidified ingot of steels is one of the most common casting problem in 316L austenitic stainless steel ingot, when consumable electrode is melted and cast in a water-cooled copper mould by vacuum arc re-melting furnace. In present study an effort has been made to reduce the size of shrinkage cavity/ piping by establishing the optimum value of hot topping process parameters at the end of the melting process. It is concluded that the shrinkage cavity/piping at the top of the solidified ingot can be reduced to minimum by adjusting the process parameters particularly the melting current density. (author)

  18. TEM analysis of fine sulphides dissolution and precipitation in steel

    International Nuclear Information System (INIS)

    Garbarz, B.; Marcisz, J.; Wojtas, J.

    2003-01-01

    Results of transmission electron microscopy (TEM) investigation of morphology, size distribution and chemistry of nano-inclusions formed in 4 mm thick laboratory steel ingots in as-cast condition and after heat treatment are reported. The investigated steel contained 0.11-0.14 C, 0.6 Mn, 0.25 Si, 0.22 Cu, 0.025-0.037 S (wt.%), and 80-115 ppm O and solidified at an average cooling rate of 250 K s -1 . In the as-cast specimens most nano-inclusions had a diameter in the range 10-100 nm with an average size of 30 nm. They were identified by microanalysis in thin foils as sulphides: MnS, (Mn,Cu)S, CuS and Cu 2 S. After a solution treatment of the thin ingots the re-precipitation of nano-sulphides was investigated

  19. Hardness and microstructural characteristics of rapidly solidified Al-8-16 wt.%Si alloys

    International Nuclear Information System (INIS)

    Uzun, O.; Karaaslan, T.; Gogebakan, M.; Keskin, M.

    2004-01-01

    Al-Si alloys with nominal composition of Al-8 wt.%Si, Al-12 wt.%Si, and Al-16 wt.%Si were rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The microstructures of the rapidly solidified ribbons and ingot samples were investigated by the optical microscopy, electron microscopy and X-ray diffraction (XRD) techniques. The results showed that the structures of all melt-spun ribbons were completely composed of finely dispersed α-Al and eutectic Si phase, and primary silicon was not observed. The XRD analysis indicated that the solubility of Si in the α-Al matrix was greatly increased with rapid solidification. Additionally, mechanical properties of both conventionally cast (ingot) and melt-spun ribbons were examined by using Vickers indenter for one applied load (0.098 N). The hardness values of the melt-spun ribbons were about three times higher than those of ingot counterparts. The high hardness of the rapidly solidified state can be attributed to the supersaturated solid solutions. Besides, hardness values with different applied loads were measured for melt-spun ribbons. The results indicated that Vickers hardness values (H v ) of the ribbons depended on the applied load. Applying the concept of Hays-Kendall, the load independent hardness values were calculated as 694.0, 982.8 and 1186.8 MN/m 2 for Al-8 wt.%Si, Al-12 wt.%Si and Al-16 wt.%Si, respectively

  20. Development and characterization of solidified forms for high-level wastes: 1978. Annual report

    International Nuclear Information System (INIS)

    Ross, W.A.; Mendel, J.E.

    1979-12-01

    Development and characterization of solidified high-level waste forms are directed at determining both process properties and long-term behaviors of various solidified high-level waste forms in aqueous, thermal, and radiation environments. Waste glass properties measured as a function of composition were melt viscosity, melt electrical conductivity, devitrification, and chemical durability. The alkali metals were found to have the greatest effect upon glass properties. Titanium caused a slight decrease in viscosity and a significant increase in chemical durability in acidic solutions (pH-4). Aluminum, nickel and iron were all found to increase the formation of nickel-ferrite spinel crystals in the glass. Four multibarrier advanced waste forms were produced on a one-liter scale with simulated waste and characterized. Glass marbles encapsulated in a vacuum-cast lead alloy provided improved inertness with a minimal increase in technological complexity. Supercalcine spheres exhibited excellent inertness when coated with pyrolytic carbon and alumina and put in a metal matrix, but the processing requirements are quite complex. Tests on simulated and actual high-level waste glasses continue to suggest that thermal devitrification has a relatively small effect upon mechanical and chemical durabilities. Tests on the effects radiation has upon waste forms also continue to show changes to be relatively insignificant. Effects caused by decay of actinides can be estimated to saturate at near 10 19 alpha-events/cm 3 in homogeneous solids. Actually, in solidified waste forms the effects are usually observed around certain crystals as radiation causes amorphization and swelling of th crystals

  1. Chemical characterization, leach, and adsorption studies of solidified low-level wastes

    International Nuclear Information System (INIS)

    Walter, M.B.; Serne, R.J.; Jones, T.L.; McLaurine, S.B.

    1986-12-01

    Laboratory and field leaching experiments are beig conducted by Pacific Northwest Laboratory (PNL) to investigate the performance of solidified low-level nuclear waste in a typical, arid, near-surface disposal site. Under PNL's Special Waste Form Lysimeters-Arid Program, a field test facility was constructed to monitor the leaching of commercial solidified waste. Laboratory experiments were conducted to investigate the leaching and adsorption characteristics of the waste forms in contact with soil. Liquid radioactive wastes solidified in cement, vinyl ester-styrene, and bitumen were obtained from commercial boiling water and pressurized water reactors, and buried in a field leaching facility on the Hanford site in southeastern Washington State. Batch leaching, soil column adsorption, and soil/waste form column experiments were conducted in the laboratory, using small-scale cement waste forms and Hanford site ground water. The purpose of these experiments is to evaluate the ability of laboratory leaching tests to predict leaching under actual field conditions and to determine which mechanisms (i.e., diffusion, solubility, adsorption) actually control the concentration of radionuclides in the soil surrounding the waste form. Chemical and radionuclide analyses performed on samples collected from the field and laboratory experiments indicate strong adsorption of /sup 134,137/Cs and 85 Sr onto the Hanford site sediment. Small amounts of 60 Co are leached from the waste forms as very mobile species. Some 60 Co migrated through the soil at the same rate as water. Chemical constituents present in the reactor waste streams also found at elevated levels in the field and laboratory leachates include sodium, sulfate, magnesium, and nitrate. Plausible solid phases that could be controlling some of the chemical and radionuclide concentrations in the leachate were identified using the MINTEQ geochemical computer code

  2. Solidification structure and dispersoids in rapidly solidified Ti-Al-Sn-Zr-Er-B alloys

    International Nuclear Information System (INIS)

    Rowe, R.G.; Broderick, T.F.; Koch, E.F.; Froes, F.H.

    1986-01-01

    The microstructure of melt extracted and melt spun titanium alloys containing erbium and boron revealed a duplex solidification structure of columnar grains leading to equiaxed and dendritic structures near the free surface of melt extracted and melt spun alloys. The solidification structure was revealed by apparent boride segregation to cellular, interdendritic and grain boundaries. Precipitation of needle or lath-like TiB particles occurred adjacent to Er/sub 2/O/sub 3/ dispesoid particles in as-rapidly solidified ribbon

  3. Determination of performance criteria for high-level solidified nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Heckman, R.A.; Holdsworth, T.

    1979-05-07

    To minimize radiological risk from the operation of a waste management system, performance limits on volatilization, particulate dispersion, and dissolution characteristics of solidified high level waste must be specified. The results show clearly that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. Absolute values of expected risk are very sensitive to modeling assumptions. The transportation and interim storage operations appear to be most limiting in determining the performance characteristics required. The expected values of risk do not rely upon the repositories remaining intact over the potentially hazardous lifetime of the waste.

  4. The influence of interfacial energies and gravitational levels on the directionally solidified structures in hypermonotectic alloys

    Science.gov (United States)

    Andrews, J. B.; Curreri, P. A.; Sandlin, A. C.

    1988-01-01

    Various Cu-Pb-Al alloys were directionally solidified under 1-g conditions and alternating high-g/low-g conditions (achieved using NSAS's KC-135 aircraft) as a means of studying the influence of interfacial energies and gravitational levels on the resulting microstructures. Directional solidification of low Al content alloys was found to result in samples with coarser more irregular microstructures than in alloys with high Al contents under all the gravity conditions considered. Structures are correlated with interfacial energies, growth rates, and gravitational levels.

  5. Determination of performance criteria for high-level solidified nuclear waste

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.

    1979-01-01

    To minimize radiological risk from the operation of a waste management system, performance limits on volatilization, particulate dispersion, and dissolution characteristics of solidified high level waste must be specified. The results show clearly that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. Absolute values of expected risk are very sensitive to modeling assumptions. The transportation and interim storage operations appear to be most limiting in determining the performance characteristics required. The expected values of risk do not rely upon the repositories remaining intact over the potentially hazardous lifetime of the waste

  6. Directionally Solidified Aluminum - 7 wt% Silicon Alloys: Comparison of Earth and International Space Station Processed Samples

    Science.gov (United States)

    Grugel, Richard N,; Tewari, Surendra; Rajamure, R. S.; Erdman, Robert; Poirier, David

    2012-01-01

    Primary dendrite arm spacings of Al-7 wt% Si alloy directionally solidified in low gravity environment of space (MICAST-6 and MICAST-7: Thermal gradient approx. 19 to 26 K/cm, Growth speeds varying from 5 to 50 microns/s show good agreement with the Hunt-Lu model. Primary dendrite trunk diameters of the ISS processed samples show a good fit with a simple analytical model based on Kirkwood s approach, proposed here. Natural convection, a) decreases primary dendrite arm spacing. b) appears to increase primary dendrite trunk diameter.

  7. AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Alan W. Camb; Prof. Anthony Rollett

    2001-08-31

    To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

  8. The corrosion performance of microcrystalline titanium-modified 316 stainless steel

    International Nuclear Information System (INIS)

    Saito, N.; Searson, P.C.; Latanision, R.M.

    1986-01-01

    The corrosion performance of rapidly solidified (RS), consolidated RS and conventionally processed titanium-modified nuclear grade 316 stainless steel was studied. As-solidified RS foils exhibited general corrosion behavior identical to that of the conventionally processed alloy, but inferior pitting resistance, due to the presence of dendritic microsegregation. The consolidated RS alloy exhibited inferior general and pitting corrosion performance due to the detrimental effect of the prior foil boundary formed during the consolidation process. The results of immersion tests in 6% FeC1 3 .6H 2 O solution showed that pit initiation occured primarily at the prior foil boundaries in the consolidated RS alloy. Studies of sensitization were inconclusive due to preferential attack on prior foil boundaries in the consolidated RS specimens which made the determination of the degree of sensitization difficult. (author)

  9. Performance demonstration program plan for RCRA constituent analysis of solidified wastes

    International Nuclear Information System (INIS)

    1995-06-01

    Performance Demonstration Programs (PDPS) are designed to help ensure compliance with the Quality Assurance Objectives (QAOs) for the Waste Isolation Pilot Plant (WIPP). The PDPs are intended for use by the Department of Energy (DOE) Carlsbad Area Office (CAO) to assess and approve the laboratories and other measurement facilities supplying services for the characterization of WIPP TRU waste. The PDPs may also be used by CAO in qualifying laboratories proposing to supply additional analytical services that are required for other than waste characterization, such as WIPP site operations. The purpose of this PDP is to test laboratory performance for the analysis of solidified waste samples for TRU waste characterization. This performance will be demonstrated by the successful analysis of blind audit samples of simulated, solidified TRU waste according to the criteria established in this plan. Blind audit samples (hereinafter referred to as PDP samples) will be used as an independent means to assess laboratory performance regarding compliance with the QAOs. The concentration of analytes in the PDP samples will address levels of regulatory concern and will encompass the range of concentrations anticipated in actual waste characterization samples. Analyses that are required by the WIPP to demonstrate compliance with various regulatory requirements and which are included in the PDP must be performed by laboratories that demonstrate acceptable performance in the PDP. These analyses are referred to as WIPP analyses and the samples on which they are performed are referred to as WIPP samples for the balance of this document

  10. Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

    International Nuclear Information System (INIS)

    Donius, Amalie E.; Obbard, Rachel W.; Burger, Joan N.; Hunger, Philipp M.; Baker, Ian; Doherty, Roger D.; Wegst, Ulrike G.K.

    2014-01-01

    Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment

  11. EPICOR-II: a field leaching test of solidified radioactively loaded ion exchange resin

    International Nuclear Information System (INIS)

    Davis, E.C.; Marshall, D.S.; Todd, R.A.; Craig, P.M.

    1986-08-01

    As part of an ongoing research program investigating the disposal of radioactive solid wastes in the environment' the Oak Ridge National Laboratory (ORNL) is participating with Argonne National Laboratory, the Idaho National Engineering Laboratory, and the Nuclear Regulatory Commission in a study of the leachability of solidified EPICOR-II ion-exchange resin under simulated disposal conditions. To simulate disposal, a group of five 2-m 3 soil lysimeters has been installed in Solid Waste Storage Area Six at ORNL, with each lysimeter containing a small sample of solidified resin at its center. Two solidification techniques are being investigated: a Portland cement and a vinyl ester-styrene treatment. During construction, soil moisture temperature cells were placed in each lysimeter, along with five porous ceramic tubes for sampling water near the waste source. A meteorological station was set up at the study site to monitor climatic conditions (primarily precipitation and air temperature), and a data acquisition system was installed to keep daily records of these meteorological parameters as well as lysimeter soil moisture and temperature conditions. This report documents the first year of the long-term field study and includes discussions of lysimeter installation, calibration of soil moisture probes, installation of the site meteorological station, and the results of the first-quarter sampling for radionuclides in lysimeter leachate. In addition, the data collection and processing system developed for this study is documented, and the results of the first three months of data collection are summarized in Appendix D

  12. Microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Park, W.J.; Baek, E.R.; Lee, Sunghak; Kim, N.J.

    1991-01-01

    TEM is used to investigate microstructural development in a rapidly solidified Al-Fe-V-Si alloy. The as-cast microstructure of a rapidly solidified Al-Fe-V-Si alloy was found to vary depending on casting conditions and also through the thickness of ribbon. For completely Zone A ribbon, intercellular phase consists of a microquasi-crystalline phase, while for the Zone A and Zone B mixed ribbon, it consists of a silicide phase. In either case, formation of globular particles of a cluster microquasi-crystalline phase is observed near the air side of the ribbon. Annealing study shows significant differences in the final microstructure depending on the initial status of the ribbon. Completely Zone A ribbon, whose microstructure is composed of a microquasi-crystalline phase, results in a very coarse microstructure after annealing as compared to the Zone A and Zone B mixed ribbon. This result has important implications for the development of high-performance elevated-temperature Al alloys. 12 refs

  13. Experimental Investigation of Closed Porosity of Inorganic Solidified Foam Designed to Prevent Coal Fires

    Directory of Open Access Journals (Sweden)

    Yi Lu

    2015-01-01

    Full Text Available In order to overcome the deficiency of the existing fire control technology and control coal spontaneous combustion by sealing air leakages in coal mines, inorganic solidified foam (ISF with high closed porosity was developed. The effect of sodium dodecyl sulfate (SDS concentration on the porosity of the foams was investigated. The results showed that the optimized closed porosity of the solidified foam was 38.65 wt.% for an SDS concentration of approximately 7.4×10-3 mol/L. Based on observations of the microstructure of the pore walls after solidification, it was inferred that an equilibrium between the hydration process and the drainage process existed. Therefore, the ISF was improved using three different systems. Gelatin can increase the viscosity of the continuous phase to form a viscoelastic film around the air cells, and the SDS + gelatin system can create a mixed surfactant layer at gas/liquid interfaces. The accelerator (AC accelerates the hydration process and coagulation of the pore walls before the end of drainage. The mixed SDS + gelatin + AC systems produced an ISF with a total porosity of 79.89% and a closed porosity of 66.89%, which verified the proposed stabilization mechanism.

  14. Directionally solidified Al2O3/GAP eutectic ceramics by micro-pulling-down method

    Science.gov (United States)

    Cao, Xue; Su, Haijun; Guo, Fengwei; Tan, Xi; Cao, Lamei

    2016-11-01

    We reported a novel route to prepare directionally solidified (DS) Al2O3/GAP eutectic ceramics by micro-pulling-down (μ-PD) method. The eutectic crystallizations, microstructure characters and evolutions, and their mechanical properties were investigated in detail. The results showed that the Al2O3/GAP eutectic composites can be successfully fabricated through μ-PD method, possessed smooth surface, full density and large crystal size (the maximal size: φ90 mm × 20 mm). At the process of Diameter, the as-solidified Al2O3/GAP eutectic presented a combination of "Chinese script" and elongated colony microstructure with complex regular structure. Inside the colonies, the rod-type or lamellar-type eutectic microstructures with ultra-fine GAP surrounded by the Al2O3 matrix were observed. At an appropriate solidificational rate, the binary eutectic exhibited a typical DS irregular eutectic structure of "chinese script" consisting of interpenetrating network of α-Al2O3 and GAP phases without any other phases. Therefore, the interphase spacing was refined to 1-2 µm and the irregular microstructure led to an outstanding vickers hardness of 17.04 GPa and fracture toughness of 6.3 MPa × m1/2 at room temperature.

  15. Study on the barrier performance of molten solidified waste (I). Review of the performance assessment research

    Energy Technology Data Exchange (ETDEWEB)

    Maeda, Toshikatsu; Sakamoto, Yoshiaki; Nakayama, Shinichi; Yamaguchi, Tetsuji; Ogawa, Hiromichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2001-02-01

    Application of melting technique is thought as one of the effective methods to treatment of the waste from the view point of its homogeneity and waste volume reduction. Solidified products by melting are expected as potential candidates of engineered barrier in a repository due to the good properties for their stabilization of radionuclides and hazardous elements. However, the methodology of performance evaluation has not been estimated so far. In this report, a literature survey on the properties of molten solidified waste was performed. It is clarified that the leachability of waste elements such as Co or Sr in molten waste form would be controlled by the corrosion behaviors of iron or silica which are the matrix elements of the waste form. While, no investigations into the durability of waste form have performed so far. Also noticed that the research items on performance evaluation such as the leachability for long-lived radionuclides and durability of waste form would be necessary for the long-term barrier assessment on the disposal. (author)

  16. Testing of variables which affect stablity of cement solidified low-level waste

    International Nuclear Information System (INIS)

    Boris, G.F.

    1989-01-01

    This paper describes the test program undertaken to investigate variables which could affect the stability of cement solidified low-level waste and to evaluate the effect of these variables on certain tests prescribed in the Technical Position on Waste Form. The majority of the testing was performed on solidified undepleted bead resin, however, six additional waste types, suggested by the NRC, were tested. The tested variables included waste loading, immersion duration, depletion level, ambient cure duration, curing environment, immersion medium and waste type. Of these, lower waste loadings, longer ambient cures prior to testing and immersion in demineralized water versus simulated sea water and potable water resulted in higher compressive strengths for bead resin samples. Immersion times longer than 90 days did not affect the resin samples. Compressive strengths for other waste types varied depending upon the waste. The strengths of all waste types exceeded the minimum criterion by at least a factor of four, up to a factor of forty. The higher waste loadings exhibit strengths less than the lower waste loadings

  17. Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

    Energy Technology Data Exchange (ETDEWEB)

    Donius, Amalie E., E-mail: amalie.donius@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Obbard, Rachel W., E-mail: Rachel.W.Obbard@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Burger, Joan N., E-mail: ridge.of.the.ancients@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Hunger, Philipp M., E-mail: philipp.m.hunger@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Baker, Ian, E-mail: Ian.Baker@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Doherty, Roger D., E-mail: dohertrd@drexel.edu [Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Wegst, Ulrike G.K., E-mail: ulrike.wegst@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States)

    2014-07-01

    Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment.

  18. Detection of free liquid in cement-solidified radioactive waste drums using computed tomography

    International Nuclear Information System (INIS)

    Steude, J.S.; Tonner, P.D.

    1991-01-01

    Acceptance criteria for disposal of radioactive waste drums require that the cement-solidified material in the drum contain minimal free liquid after the cement has hardened. Free liquid is to be avoided because it may corrode the drum, escape and cause environmental contamination. The DOE has requested that a nondestructive evaluation method be developed to detect free liquid in quantities in excess of 0.5% by volume. This corresponds to about 1 liter in a standard 208 liter (55 gallon) drum. In this study, the detection of volumes of free liquid in a 57 cm (2 ft.) diameter cement-solidified drum is demonstrated using high-energy X-ray computed tomography (CT0. In this paper it is shown that liquid concentrations of simulated radioactive waste inside glass tubes imbedded in cement can easily be detected, even for tubes with inner diameters less than 2 mm (0.08 in.). Furthermore, it is demonstrated that tubes containing water and liquid concentrations of simulated radioactive waste can be distinguished from tubes of the same size containing air. The CT images were obtained at a rate of about 6 minutes per slice on a commercially available CT system using a 9 MeV linear accelerator source

  19. Experimental Study and Application of Inorganic Solidified Foam Filling Material for Coal Mines

    Directory of Open Access Journals (Sweden)

    Hu Wen

    2017-01-01

    Full Text Available Spontaneous combustion of residual coal in a gob due to air leakage poses a major risk to mining safety. Building an airtight wall is an effective measure for controlling air leakage. A new type of inorganic solidified foam-filled material was developed and its physical and chemical properties were analyzed experimentally. The compressive strength of this material increased with the amount of sulphoaluminate cement. With an increasing water–cement ratio, the initial setting time was gradually extended while the final setting time firstly shortened and then extended. The change in compressive strength had the opposite tendency. Additionally, as the foam expansion ratio increased, the solidification time tended to decrease but the compressive strength remained approximately constant. With an increase in foam production, the solidification time increased and the compressive strength decreased exponentially. The results can be used to determine the optimal material ratios of inorganic solidified foam-filled material for coal mines, and filling technology for an airtight wall was designed. A field application of the new material demonstrated that it seals crossheadings tightly, leaves no fissures, suppresses air leakage to the gob, and narrows the width of the spontaneous combustion and heat accumulation zone.

  20. A study on the microstructural characteristics of rapidly solidified Al-Fe alloys(I)

    International Nuclear Information System (INIS)

    Kim, D.H.; Lee, H.I.

    1991-01-01

    Solidification microstructures and phases in rapidly solidified Al-5, 10wt% Fe alloys have been investigated by TEM bright field and dark field imaging techniques and electron and x-ray diffraction techniques. Rapid solidification of Al-5, 10wt%Fe alloys produces various metastable and stable phases, such as Al m Fe, Al 6 Fe and Al 13 Fe 4 . In addition to these phases, clusters of randomly oriented few nm scale particles exist in the form of fine cellular network with α-Al or primary spherical particles. Solidification microstructures of the rapidly solidified Al-5, 10wt%Fe alloys consist of various combination of primary phases such as Al 13 Fe 4 , Al m Fe and cluster of nm scale particles, and cellular/dendritic structures such as fine cellular network structure of nm scale particle clusters and α-Al and cellular structure of Al m Fe and α-Al, depending upon alloy compositions and local cooling rates. (Author)

  1. The effect of grain size and cement content on index properties of weakly solidified artificial sandstones

    Science.gov (United States)

    Atapour, Hadi; Mortazavi, Ali

    2018-04-01

    The effects of textural characteristics, especially grain size, on index properties of weakly solidified artificial sandstones are studied. For this purpose, a relatively large number of laboratory tests were carried out on artificial sandstones that were produced in the laboratory. The prepared samples represent fifteen sandstone types consisting of five different median grain sizes and three different cement contents. Indices rock properties including effective porosity, bulk density, point load strength index, and Schmidt hammer values (SHVs) were determined. Experimental results showed that the grain size has significant effects on index properties of weakly solidified sandstones. The porosity of samples is inversely related to the grain size and decreases linearly as grain size increases. While a direct relationship was observed between grain size and dry bulk density, as bulk density increased with increasing median grain size. Furthermore, it was observed that the point load strength index and SHV of samples increased as a result of grain size increase. These observations are indirectly related to the porosity decrease as a function of median grain size.

  2. Microbially influenced degradation of cement-solidified low-level radioactive waste forms

    International Nuclear Information System (INIS)

    Rogers, R.D.; Hamilton, M.A.; Veeh, R.H.; McConnell, J.W. Jr.

    1996-01-01

    Because of its apparent structural integrity, cement has been widely used in the United States as a binder to solidify Class B and C low-level radioactive waste (LLW). However, the resulting cement preparations are susceptible to failure due to the actions of stress and environment. This paper contains information on three groups of microoganisms that are associated with the degradation of cement materials: sulfur-oxidizing bacteria (Thiobacillus), nitrifying bacteria (Nitrosomonas and Nitrobacter), and heterotrophic bacteria, which produce organic acids. Preliminary work using laboratory- and vendor-manufactured, simulated waste forms exposed to thiobacilli has shown that microbiologically influenced degradation has the potential to severely compromise the structural integrity of ion-exchange resin and evaporator-bottoms waste that is solidified with cement. In addition, it was found that a significant percentage of calcium was leached from the treated waste forms. Also, the surface pH of the treated specimens was decreased to below 2. These conditions apparently contributed to the physical deterioration of simulated waste forms after 30 to 60 days of exposure

  3. Leaching test of bituminized waste and waste solidified by epoxy resin

    International Nuclear Information System (INIS)

    Yoshinaka, Kazuyuki; Sugaya, Atsushi; Onizawa, Toshikazu; Takano, Yugo; Kimura, Yukihiko

    2008-10-01

    About 30,000 bituminized waste drums and about 1800 drums of waste solidified by epoxy resin, generated from Tokai Reprocessing Plant, were stored in storage facilities. And study for disposal of these waste is performed. It was considered that radioactive nuclides and chemical components were released from these waste by contact of underground water, when disposed there waste. This paper is reported that result of leaching tests for these waste, done from 2003 to 2006. We've get precious knowledge and data, as follows. (1) In leaching tests for bituminized waste, it has detected iodine-129 peak, considered difficult too low energy gamma to detect. We've get data and knowledge of iodine-129 behavior first. Leached radioactivity for 50 days calculated by peak area was equal for about 40% and 100% of including radioactivity in bituminized waste sample. And we've get data of behavior of nitric acid ion and so on, important to study for disposal, in various condition of sample shape or leaching liquid temperature. (2) In leaching test for waste solidified by epoxy resin, we've get data of behavior of TBP, radionuclides and so on, important to study for disposal. Leached TBP was equal about 1% of including of sample. And we've get data of iodine-129 behavior, too. It was confirmed that leached iodine-129 was equal for about 60% and 100% of including sample, for 90 days. (author)

  4. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys.

    Science.gov (United States)

    Hong, Jianping; Ma, Dexin; Wang, Jun; Wang, Fu; Sun, Baode; Dong, Anping; Li, Fei; Bührig-Polaczek, Andreas

    2016-11-16

    Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS) and single crystal (SX) hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  5. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys

    Directory of Open Access Journals (Sweden)

    Jianping Hong

    2016-11-01

    Full Text Available Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS and single crystal (SX hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  6. Leachability of radionuclides from cement solidified waste forms produced at operating nuclear power plants

    International Nuclear Information System (INIS)

    Croney, S.T.

    1985-03-01

    This study determined the leachability indexes of radionuclides contained in solidified liquid wastes from operating nuclear power plants. Different sizes of samples of cement-solidified liquid wastes were collected from two nuclear power plants - a pressurized water reactor and a boiling water reactor - to correlate radionuclide leaching from small- and full-sized (55-gallon) waste forms. Diffusion-based model analysis (ANS 16.1) of measured radionuclide leach data from both small- and full-sized samples was performed and indicate that leach data from small samples can be used to determine leachability indexes for full-sizes waste forms. The leachability indexes for cesium, strontium, and cobalt isotopes were determined for waste samples from both plants according to the models used for ANS 16.1. The leachability indexes for the pressurized water reactor samples were 6.4 for cesium, 7.1 for strontium, and 10.4 for cobalt. Leachability indexes for the boiling water reactor samples were 6.5 for cesium, 8.6 for strontium, and 11.1 for cobalt

  7. Evaluating the freeze-thaw durability of portland cement-stabilized-solidified heavy metal waste using acoustic measurements

    International Nuclear Information System (INIS)

    El-Korchi, T.; Gress, D.; Baldwin, K.; Bishop, P.

    1989-01-01

    The use of stress wave propagation to assess freeze-thaw resistance of portland cement solidified/stabilized waste is presented. The stress wave technique is sensitive to the internal structure of the specimens and would detect structural deterioration independent of weight loss or visual observations. The freeze-thaw resistance of a cement-solidified cadmium waste and a control was evaluated. The control and cadmium wastes both showed poor freeze-thaw resistance. However, the addition of cadmium and seawater curing increased the resistance to more cycles of freezing and thawing. This is attributed to microstructural changes

  8. Long-term leach testing of solidified radioactive waste forms (International Standard Publication ISO 6961:1982)

    International Nuclear Information System (INIS)

    Stefanik, J.

    2001-01-01

    Processes are developed for the immobilization of radionuclides by solidification of radioactive wastes. The resulting solidification products are characterized by strong resistance to leaching aimed at low release rates of the radionuclides to the environment. To measure this resistance to leaching of the solidified materials: glass, glass-ceramics, bitumen, cement, concrete, plastics, a long-term leach test is presented. The long-term leach test is aimed at: a) the comparison of different kinds or compositions of solidified waste forms; b) the intercomparison between leach test results from different laboratories on one product; c) the intercomparison between leach test results on products from different processes

  9. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  10. Mechanism and simulation of droplet coalescence in molten steel

    Science.gov (United States)

    Ni, Bing; Zhang, Tao; Ni, Hai-qi; Luo, Zhi-guo

    2017-11-01

    Droplet coalescence in liquid steel was carefully investigated through observations of the distribution pattern of inclusions in solidified steel samples. The process of droplet coalescence was slow, and the critical Weber number ( We) was used to evaluate the coalescence or separation of droplets. The relationship between the collision parameter and the critical We indicated whether slow coalescence or bouncing of droplets occurred. The critical We was 5.5, which means that the droplets gradually coalesce when We ≤ 5.5, whereas they bounce when We > 5.5. For the carbonate wire feeding into liquid steel, a mathematical model implementing a combined computational fluid dynamics (CFD)-discrete element method (DEM) approach was developed to simulate the movement and coalescence of variably sized droplets in a bottom-argon-blowing ladle. In the CFD model, the flow field was solved on the premise that the fluid was a continuous medium. Meanwhile, the droplets were dispersed in the DEM model, and the coalescence criterion of the particles was added to simulate the collision- coalescence process of the particles. The numerical simulation results and observations of inclusion coalescence in steel samples are consistent.

  11. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  12. Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

    Directory of Open Access Journals (Sweden)

    Krolo Petar

    2012-01-01

    Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

  13. Processing method of radiation concrete waste and manufacturing method for radioactive waste solidifying filling mortar

    International Nuclear Information System (INIS)

    Sukekiyo, Mitsuaki; Okamoto, Masamichi

    1998-01-01

    Radioactive concrete wastes are crushed and pulverized. Fine solid granular materials caused by the pulverization are classified and the grain size is controlled so that the maximum grain size is 2.5mm, with the grains having a grain size of up to 0.15mm being up to 30% by weight to form fine aggregates. Separated and recovered fine concrete powders are classified and the size of the powder is controlled within a range of from 3,000 to 15,000cm 2 /g which is smaller than cement particles to form fine powders having a stable quality suitable as a mixing agent. The fine aggregates and the mixing agent are mixed to form a filling mortar (filler) for solidifying radioactive wastes. The filling mortar is filled together with other radioactive wastes in a drum to form a waste body in a drum. With such a constitution, crushed radioactive concrete wastes can be reutilized completely. (I.N.)

  14. Solidified structure of thin-walled titanium parts by vertical centrifugal casting

    Directory of Open Access Journals (Sweden)

    Wu Shiping

    2011-05-01

    Full Text Available The solidified structure of the thin-walled and complicated Ti-6Al-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.

  15. On oscillatory microstructure during cellular growth of directionally solidified Sn-36at.%Ni peritectic alloy.

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-04-12

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn-36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure.

  16. Annual report on the development and characterization of solidified forms for nuclear wastes, 1979

    International Nuclear Information System (INIS)

    Chick, L.A.; McVay, G.L.; Mellinger, G.B.; Roberts, F.P.

    1980-12-01

    Development and characterization of solidified nuclear waste forms is a major continuing effort at Pacific Northwest Laboratory. Contributions from seven programs directed at understanding chemical composition, process conditions, and long-term behaviors of various nuclear waste forms are included in this report. The major findings of the report are included in extended figure captions that can be read as brief technical summaries of the research, with additional information included in a traditional narrative format. Waste form development proceeded on crystalline and glass materials for high-level and transuranic (TRU) wastes. Leaching studies emphasized new areas of research aimed at more basic understanding of waste form/aqueous solution interactions. Phase behavior and thermal effects research included studies on crystal phases in defense and TRU waste glasses and on liquid-liquid phase separation in borosilicate waste glasses. Radiation damage effects in crystals and glasses from alpha decay and from transmutation are reported

  17. Experimental study of directionally solidified ferromagnetic shape memory alloy under multi-field coupling

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Yuping, E-mail: zhuyuping@126.com [Institute of Geophysics, China Earthquake Administration, Beijing 100081 (China); Chen, Tao; Teng, Yao [Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013 (China); Liu, Bingfei [Airport College, Civil Aviation University of China, Tianjin 300300 (China); Xue, Lijun [Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechatronical System, School of Mechanical Engineering, Tianjin University of Technology, Tianjin 300384 (China)

    2016-11-01

    Directionally solidified, polycrystalline Ni–Mn–Ga is studied in this paper. The polycrystalline Ni–Mn–Ga samples were cut at different angles to solidification direction. The magnetic field induced strain under constant stress and the temperature-induced strain under constant magnetic field during the loading–unloading cycle were measured. The experimental results show that the mechanical behavior during the loading–unloading cycle of the material is nonlinear and anisotropic. Based on the experimental results, the effects of multi-field coupling factors, such as stress, magnetic field, temperature and cutting angle on the mechanical behaviors were analyzed. Some useful conclusions were obtained, which will provide guidance for practical applications. - Highlights: • The magnetic-induced strains in different directions are tested. • The temperature-induced strains in different directions are tested. • The effects of coupling factors on directional solidification samples are studied.

  18. The Characterization of Filtration Waste Solidified Product from Baghouse Filter of the Incineration Process

    International Nuclear Information System (INIS)

    Sutoto

    2000-01-01

    To increase of the safety, quality and to easy maintenance of the incinerator media of bag house filter, coating of the surface filter media by CaCO 3 powder were done. In the incinerator process, the CaCO 3 powder will scrub of fly ash as secondary waste. And finally, both of the secondary waste and CaCO 3 will immobilized by cement matrix. The research has an objective to study and characterizing of the CaCO 3 as secondary waste on their cemented product. The research were done on block samples with content of CaCO 3 and the properties characterized by compressive strength and density. From this research known that on their solidified, each quantity of CaCO 3 will be impact to decreasing of the quality cementation product. The optimum formula for solidification of bag house filter scrubbed is CaCO 3 : cement: water is 3 : 10 : 7. (author)

  19. Relationship between critical current properties and microstructure in cylindrical RE123 melt-solidified bulks

    International Nuclear Information System (INIS)

    Nakashima, T.; Shimoyama, J.; Honzumi, M.; Tazaki, Y.; Horii, S.; Kishio, K.

    2005-01-01

    We report the synthesis of cylindrical melt-solidified bulks in REBa 2 Cu 3 O y (RE = Sm, Gd, Dy, Ho, Y and Er), and their critical current properties and microstructures of the a- and the c-growth regions. It was found from the microstructure analysis that the volume fractions of RE211 particles in the c-growth region were always lower than those in the a-growth region. Moreover, those in the c-growth region were increased with distance from the seed crystal. Interestingly, the second peak effects in J c -B curves were prominently enhanced for the c-growth region. J c values at zero field for the c-growth region through the appropriate oxygen post-annealing reached approximately 95 kA cm -2 for RE = Ho, Dy and Y

  20. Structure and mechanical properties of Al-3Fe rapidly solidified alloy

    International Nuclear Information System (INIS)

    Karakoese, Ercan; Keskin, Mustafa

    2011-01-01

    The Al based Al-3 wt%Fe alloy was prepared by conventionally casting (ingot) and further processed the melt-spinning technique and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased.

  1. Phase composition of rapidly solidified Ag-Sn-Cu dental alloys

    International Nuclear Information System (INIS)

    Lecong Dzuong; Do Minh Nghiep; Nguyen van Dzan; Cao the Ha

    1996-01-01

    The phase composition of some rapidly solidified Ag-Sn-Cu dental alloys with different copper contents (6.22 wtpct) has been studied by XRD, EMPA and optical microscopy. The samples were prepared from melt-spun ribbons. The microstructure of the as-quenched ribbons was microcrystalline and consisted of the Ag sub 3 Sn, Ag sub 4 Sn, Cu sub 3 Sn and Cu sub 3 Sn sub 8 phases. Mixing with mercury (amalgamation) led to formation of the Ag sub 2 Hg sub 3, Sn sub 7 Hg and Cu sub 6 Sn sub 5 phases. The amount of copper atoms in the alloys played an important role in phase formation in the amalgams

  2. Solute redistribution and Rayleigh number in the mushy zone during directional solidifi cation of Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2009-08-01

    Full Text Available The interdendritic segregation along the mushy zone of directionally solidifi ed superalloy Inconel 718 has been measured by scanning electron microscope (SEM and energy dispersion analysis spectrometry (EDAXtechniques and the corresponding liquid composition profile was presented. The liquid density and Rayleigh number (Ra profi les along the mushy zone were calculated as well. It was found that the liquid density difference increased from top to bottom in the mushy zone and there was no density inversion due to the segregation of Nb and Mo. However carbide formation in the freezing range and the preferred angle of the orientated dendrite array could prompt the fl uid fl ow in the mushy zone although there was no liquid density inversion. The largest relative Rayleigh number appeared at 1,326 篊 for Inconel 718 where the fl uid fl ow most easily occurred.

  3. Microstructure and property of directionally solidified Ni-Si hypereutectic alloy

    Science.gov (United States)

    Cui, Chunjuan; Tian, Lulu; Zhang, Jun; Yu, Shengnan; Liu, Lin; Fu, Hengzhi

    2016-03-01

    This paper investigates the influence of the solidification rate on the microstructure, solid/liquid interface, and micro-hardness of the directionally solidified Ni-Si hypereutectic alloy. Microstructure of the Ni-Si hypereutectic alloy is refined with the increase of the solidification rate. The Ni-Si hypereutectic composite is mainly composed of α-Ni matrix, Ni-Ni3Si eutectic phase, and metastable Ni31Si12 phase. The solid/liquid interface always keeps planar interface no matter how high the solidification rate is increased. This is proved by the calculation in terms of M-S interface stability criterion. Moreover, the Ni-Si hypereutectic composites present higher micro-hardness as compared with that of the pure Ni3Si compound. This is caused by the formation of the metastable Ni31Si12 phase and NiSi phase during the directional solidification process.

  4. Importance of microscopy in durability studies of solidified and stabilized contaminated soils

    Science.gov (United States)

    Klich, I.; Wilding, L.P.; Drees, L.R.; Landa, E.R.

    1999-01-01

    Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical, thermal, or biological means. Despite the increased use of S/S technologies, little research has been conducted on the weathering and degradation of solidified and stabilized wastes once the treated materials have been buried. Published data to verify the performance and durability of landfilled treated wastes over time are rare. In this preliminary study, optical and electron microscopy (scanning electron microscopy [SEM], transmission electron microscopy [TEM] and electron probe microanalyses [EPMA]) were used to evaluate weathering features associated with metal-bearing contaminated soil that had been solidified and stabilized with Portland cement and subsequently buried on site, stored outdoors aboveground, or achieved in a laboratory warehouse for up to 6 yr. Physical and chemical alteration processes identified include: freeze-thaw cracking, cracking caused by the formation of expansive minerals such as ettringite, carbonation, and the movement of metals from waste aggregates into the cement micromass. Although the extent of degradation after 6 yr is considered slight to moderate, results of this study show that the same environmental concerns that affect the durability of concrete must be considered when evaluating the durability and permanence of the solidification and stabilization of contaminated soils with cement. In addition, such evaluations cannot be based on leaching and chemical analyses alone. The use of all levels of microscopic analyses must be incorporated into studies of the long-term performance of S/S technologies.Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical

  5. 3D observation of the solidified structures by x-ray micro computerized tomography

    International Nuclear Information System (INIS)

    Yasuda, Hideyuki; Ohnaka, Itsuo; Tsuchiyama, Akira; Nakano, Tsukasa; Uesugi, Kentaro

    2003-01-01

    The high flux density of the monochromatized and well-collimated X-ray and the high-resolution detector provide a new 3D observation tool for microstructures of metallic alloys and ceramics. The X-ray micro computerized tomography in BL47XU of SPring-8 (SP-μCT) was applied to observe microstructures produced through the eutectic reaction for Sn-based alloys and an Al 2 O 3 -Y 2 O 3 oxide system. The constituent phases in the eutectic structures were three-dimensionally identified, in which the lamellar spacing ranged from several to 10 μm. Since the 3D structure of the unidirectionally solidified specimens contains history of the eutectic structure formation, the 3D structure obtained by SP-μCT gives useful information to consider the microstructure evolution. (author)

  6. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    Science.gov (United States)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  7. Experimental study on the leaching of radioactive materials from radioactive wastes solidified in cement into sea water. Part 2

    International Nuclear Information System (INIS)

    Hatta, H.; Ono, H.; Nagakura, T.; Machida, T.; Seki, T.; Maki, Y.

    Results are presented from the study on leachability of 60 Co and 137 Cs from BWR concentrated wastes that had been solidified in cement. The leachability of 60 Co is very small compared to that of 137 Cs and varies greatly with the type of leaching medium. The effect of duration of immersion on leachability is comparatively large

  8. A Laboratory Screening Study On The Use Of Solidifiers As A Response Tool To Remove Crude Oil Slicks On Seawater

    Science.gov (United States)

    The effectiveness of five solidifiers to remove Prudhoe Bay crude oil from artificial seawater in the laboratory was determined by ultraviolet-visible spectroscopy (UV-VIS) and gas chromatography/mass spectrometry (GC/MS). The performance of the solidifers was determined by US-V...

  9. Formation of metastable phases and nanocomposite structures in rapidly solidified Al-Fe alloys

    International Nuclear Information System (INIS)

    Nayak, S.S.; Chang, H.J.; Kim, D.H.; Pabi, S.K.; Murty, B.S.

    2011-01-01

    Highlights: → Structures of nanocomposites in rapidly solidified Al-Fe alloys were investigated. → Nanoquasicrystalline, amorphous and intermetallics phases coexist with α-Al. → Nanoquasicrystalline phase was observed for the first time in the dilute Al alloys. → Thermodynamic driving force plays dominant role in precipitation of Fe-rich phases. → High hardness (3.57 GPa) was observed for nanocomposite of Al-10Fe alloy. - Abstract: In the present work the structure and morphology of the phases of nanocomposites formed in rapidly solidified Al-Fe alloys were investigated in details using analytical transmission electron microscopy and X-ray diffraction. Nanoquasicrystalline phases, amorphous phase and intermetallics like Al 5 Fe 2 , Al 13 F 4 coexisted with α-Al in nanocomposites of the melt spun alloys. It was seen that the Fe supersaturation in α-Al diminished with the increase in Fe content and wheel speed indicating the dominant role of the thermodynamic driving force in the precipitation of Fe-rich phases. Nanoquasicrystalline phases were observed for the first time in the dilute Al alloys like Al-2.5Fe and Al-5Fe as confirmed by high resolution TEM. High hardness (3.57 GPa) was measured in nanocomposite of Al-10Fe alloy, which was attributed to synergistic effect of solid solution strengthening due to high solute content (9.17 at.% Fe), dispersion strengthening by high volume fraction of nanoquasicrystalline phase; and Hall-Petch strengthening from finer cell size (20-30 nm) of α-Al matrix.

  10. Leachability and heavy metal speciation of 17-year old stabilised/solidified contaminated site soils

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Fei, E-mail: fwtiffany@gmail.com [Department of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ (United Kingdom); Wang, Hailing, E-mail: wanghailing@njtech.edu.cn [College of Environment, Nanjing Tech University, Nanjing 210009 (China); Al-Tabbaa, Abir, E-mail: aa22@cam.ac.uk [Department of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ (United Kingdom)

    2014-08-15

    Highlights: • The effectiveness of the cement-based S/S at 17 years in West Drayton site is still satisfactory. • Major leaching of Cu, Zn, Ni, Cd and Pb in all mixes took place in the Fe/Mn oxides phase. • The hydration process has been fully completed and further carbonation took place at 17 years. • Microstructure analyses show that unreacted PFA exists. - Abstract: The long-term leachability, heavy metal speciation transformation and binding mechanisms in a field stabilised/solidified contaminated soil (made ground) from West Drayton site were recently investigated following in situ auger mixing treatment with a number of cement-based binders back in 1996. Two batch leaching tests (TCLP and BS EN 12457) and a modified five step sequential extraction procedure along with X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses were employed for the testing of the 17-year-old field soil. The results of batch leaching tests show that the treatment employed remained effective at 17 years of service time, with all BS EN 12457 test samples and most of TCLP test samples satisfied drinking water standards. Sequential extraction results illustrate that the leaching of Cu, Ni, Zn, Pb and Cd in all mixes mainly occurred at the Fe/Mn phase, ranging from 43% to 83%. Amongst the five metals tested, Ni was the most stable with around 40% remained in the residual phase for all the different cement-based binder stabilised/solidified samples. XRD and SEM analyses show that the hydration process has been fully completed and further carbonation took place. In summary, this study confirms that such cement-based stabilisation/solidification (S/S) treatment can achieve satisfactory durability and thus is a reliable technique for long-term remediation of heavy metal contaminated soil.

  11. Study on Magnesium in Rainwater and Fertilizer Infiltration to Solidified Peat

    Science.gov (United States)

    Tajuddin, S. A. M.; Rahman, J. A.; Mohamed, R. M. S. R.

    2018-04-01

    Magnesium is a component of several primary and secondary minerals in the soil which are essentially insoluble for agricultural purpose. The presence of water infiltrate in the soil allows magnesium to dissolve together into the groundwater. In fertilizers, magnesium is categorized as secondary macronutrient which supplies food and encouraging for plants growth. The main objective of this study was to determine the concentration of magnesium in fibric peat when applied the solidification under different conditions. Physical model was used as a mechanism for the analysis of the experimental data using a soil column as an equipment to produce water leaching. In this investigation, there were four outlets in the soil column which were prepared from the top of the column to the bottom with the purpose of identifying the concentration of magnesium for each soil level. The water leaching of each outlet was tested using atomic absorption spectroscopy (AAS). The results obtained showed that the highest concentrations of magnesium for flush and control condition at outlet 4 was 12.50 ppm and 1.29 ppm respectively. Similarly, fibric with solidified peat under rainwater recorded the highest value of 3.16 at outlet 1 for wet condition while for dry condition at outlet 4 of 1.33 ppm. However, the difference in fibric with solidified peat under rainwater and fertilizer condition showed that the highest value for the wet condition was achieved at outlet 1 with 5.43 ppm while highest value of 1.26 ppm was obtained for the dry condition at the outlet 4. It was concluded that the outlets in the soil column gave a detailed analysis of the concentration of magnesium in the soil which was influenced by the environmental conditions.

  12. Effect of convection on the dendrite growth kinetics in undercooled melts of D2 tool steels

    Science.gov (United States)

    Valloton, J.; Herlach, D. M.; Henein, H.

    2016-03-01

    Rapid solidification of D2 tool steel is investigated experimentally using the electromagnetic levitation technique under terrestrial and reduced gravity conditions. The microstructures of samples covering a broad range of undercoolings (40 K ≤ ΔT ≤ 280 K) are analysed. At low undercooling coarse grained dendritic microstructure is observed, while at higher undercoolings this dendritic feature disappears in favour of a grain refined equiaxed structure. In the latter case, the eutectic carbides are more evenly dispersed throughout the microstructure. The sample solidified in microgravity during parabolic flight experiment exhibits only a few very large grains with twinning relationship. This highlights the effect of convection on grain refinement in this system.

  13. Formation and growth of crystal defects in directionally solidified multicrystalline silicon for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Ryningen, Birgit

    2008-07-01

    Included in this thesis are five publications and one report. The common theme is characterisation of directionally solidified multicrystalline silicon for solar cells. Material characterisation of solar cell silicon is naturally closely linked to both the casting process and to the solar cell processing: Many of the material properties are determined by the casting process, and the solar cell processing will to some extend determine which properties will influence the solar cell performance. Solar grade silicon (SoG-Si) made by metallurgical refining route and supplied by Elkem Solar was directionally solidified and subsequently characterised, and a simple solar cell process was applied. Except from some metallic co-precipitates in the top of the ingot, no abnormalities were found, and it is suggested that within the limits of the tests performed in this thesis, the casting and the solar cell processing, rather than the assumed higher impurity content, was the limiting factor. It is suggested in this thesis that the main quality problem in multicrystalline silicon wafers is the existence of dislocation clusters covering large wafer areas. The clusters will reduce the effect of gettering and even if gettering could be performed successfully, the clusters will still reduce the minority carrier mobility and hence the solar cell performance. It has further been pointed out that ingots solidified under seemingly equal conditions might have a pronounced difference in minority carrier lifetime. Ingots with low minority carrier lifetime have high dislocation densities. The ingots with the substantially higher lifetime seem all to be dominated by twins. It is also found a link between a higher undercooling and the ingots dominated by twins. It is suggested that the two types of ingots are subject to different nucleation and crystal growth mechanisms: For the ingots dominated by dislocations, which are over represented, the crystal growth is randomly nucleated at the

  14. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  15. Prospects of structural steels

    International Nuclear Information System (INIS)

    Bannykh, O.A.

    2012-01-01

    The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

  16. Trends in steel technology

    International Nuclear Information System (INIS)

    Anon.

    1980-01-01

    Dual phase steels, composite products, and microalloyed steels are making inroads in the automotive industry applications for bumpers, automotive parts, bodies, mechanical parts, suspension and steering equipment and truck bumpers. New steels are also used to support solar mirrors and cells, in corrosive environments in the oil and gas industry, fusion reactors, and pressure vessels in nuclear power plants

  17. Studies of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther

    During the present work crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including ·Application of known information to predict solidification phases from the alloy...... composition. ·Weld metal solidification rate measurements for prediction of phases. ·Various crack tests to assess the crack susceptibility of alloys. ·A combination of the above for selection of suitable, weldable alloys. The possibility of using such specific methods for alloys and applications has been...... to the crack behaviour, but do not show an expected correlation between the crack resistance and the solidification rate. The employment of pulsed seams is therefore assessed not to be usable in the present selection methods. From evaluation of several crack tests, the Weeter spot weld test has been chosen...

  18. Assessment of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    2003-01-01

    Crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including (1) Application of known information to predict solidification phases, (2) Weld metal solidification rate...... crack tests, the Weeter spot weld test has been chosen to form a basis for the development of a practicable method to select specific alloys for welding applications. A new test, the Groove weld test was developed, which has reduced the time consumption and lightened the analysis effort considerably...... measurements for prediction of phases, (3) Various crack tests to assess the crack susceptibility of alloys and (4) A combination of the above for selection of suitable, weldable alloys. The possibility of using such specific methods for alloys and applications has been investigated and recommendations...

  19. High-Mn steel weldment mechanical properties at 4 K

    International Nuclear Information System (INIS)

    Chan, J.W.; Sunwoo, A.J.; Morris, J.W. Jr.

    1988-06-01

    Advanced high-field superconducting magnets of the next generation of magnetic confinement fusion devices will require structural alloys with high yield strength and high toughness at cryogenic temperatures. Commercially available alloys used in the current generation of magnets, such as 300 series stainless steels, do not have the required properties. N-strengthened, high-Mn alloys meet base plate requirements in the as-rolled condition. However, the property changes associated with weld microstructural and chemical changes in these alloys have not been well characterized. In this work welding induced cryogenic mechanical property changes of an 18Mn-16Cr-5Ni-0.2N alloy are correlated with as-solidified weld microstructures and chemistries. 30 refs., 12 figs., 3 tabs

  20. Properties of rapidly solidified Fe-Cr-Al ribbons for the use as automotive exhaust gas catalyst substrates

    International Nuclear Information System (INIS)

    Emmerich, K.

    1993-01-01

    Metallic honeycomb structures are used as catalyst substrates in automotive exhaust gas systems. This application requires an outstanding corrosion resistance at elevated temperatures of the substrate material. Technical improvements can be achieved by the use of rapid solidification technology for the production of the Fe-Cr-Al ribbons since the Al content can be substantially increased from about 5% Al in the conventionally rolled material to about 12% Al in the rapid solidified ribbon. As a result the lifetime of the ribbon in a higher-temperature corrosion environment is drastically increased. In addition the scale/metal adherance is improved. The impediment of recrystallization in the rapidly solidified ribbons prevents an embrittlement even in carbonizing atmospheres. (orig.)

  1. Microstructural investigation of D2 tool steel during rapid solidification

    Science.gov (United States)

    Delshad Khatibi, Pooya

    Solidification is considered as a key processing step in developing the microstructure of most metallic materials. It is, therefore, important that the solidification process can be designed and controlled in such a way so as to obtain the desirable properties in the final product. Rapid solidification refers to the system's high undercooling and high cooling rate, which can yield a microstructure with unique chemical composition and mechanical properties. An area of interest in rapid solidification application is high-chromium, high-carbon tool steels which experience considerable segregation of alloying elements during their solidification in a casting process. In this dissertation, the effect of rapid solidification (undercooling and cooling rate) of D2 tool steel on the microstructure and carbide precipitation during annealing was explored. A methodology is described to estimate the eutectic and primary phase undercooling of solidifying droplets. The estimate of primary phase undercooling was confirmed using an online measurement device that measured the radiation energy of the droplets. The results showed that with increasing primary phase and eutectic undercooling and higher cooling rate, the amount of supersaturation of alloying element in metastable retained austenite phase also increases. In the case of powders, the optimum hardness after heat treatment is achieved at different temperatures for constant periods of time. Higher supersaturation of austenite results in obtaining secondary hardness at higher annealing temperature. D2 steel ingots generated using spray deposition have high eutectic undercooling and, as a result, high supersaturation of alloying elements. This can yield near net shape D2 tool steel components with good mechanical properties (specifically hardness). The data developed in this work would assist in better understanding and development of near net shape D2 steel spray deposit products with good mechanical properties.

  2. Evaluation of the performance of solidified commercial low-level wastes in an arid climate

    International Nuclear Information System (INIS)

    Graham, M.J.; Walter, M.B.

    1984-01-01

    Shallow land burial is being used as a disposal method for commercial low-level waste at waste disposal sites in arid (Hanford, Washington) and humid (Barnwell, South Carolina) climatic regions. A field lysimeter facility has been established at Hanford in which to conduct waste-form leaching tests. The primary objective of this research is to determine typical source terms generated by commercial solidified low-level wastes. The field lysimeter facility consists of 10, 3 M deep by 1.8 M diameter, closed-bottomed lysimeters around a central 4 M deep by 4 M diameter instrument caisson. Commercial cement and dow polymer waste samples were removed from 210 L drums and placed in the 1.8 M diameter lysimeters. Two bitumen samples are planned to be emplaced in the facility this year. The central caisson provides access to the instrumentation in the individual lysimeters and allows selective sampling of the soil and waste forms. Suction candles (ceramic cups) placed around the waste will be used to periodically collect soil water samples for chemical analysis. Meteorological data, moisture content, and soil temperature are being automatically monitored at the facility. Characterization of the soils and waste forms have been partially completed. These data consist of moisture release characteristics, particle size distribution, concentrations and distributions of radionuclides in the waste streams, and concentrations of hydrophilic organic species in one of the waste streams

  3. Organic semiconductor rubrene thin films deposited by pulsed laser evaporation of solidified solutions

    Science.gov (United States)

    Majewska, N.; Gazda, M.; Jendrzejewski, R.; Majumdar, S.; Sawczak, M.; Śliwiński, G.

    2017-08-01

    Organic semiconductor rubrene (C42H28) belongs to most preferred spintronic materials because of the high charge carrier mobility up to 40 cm2(V·s)-1. However, the fabrication of a defect-free, polycrystalline rubrene for spintronic applications represents a difficult task. We report preparation and properties of rubrene thin films deposited by pulsed laser evaporation of solidified solutions. Samples of rubrene dissolved in aromatic solvents toluene, xylene, dichloromethane and 1,1-dichloroethane (0.23-1% wt) were cooled to temperatures in the range of 16.5-163 K and served as targets. The target ablation was provided by a pulsed 1064 nm or 266 nm laser. For films of thickness up to 100 nm deposited on Si, glass and ITO glass substrates, the Raman and AFM data show presence of the mixed crystalline and amorphous rubrene phases. Agglomerates of rubrene crystals are revealed by SEM observation too, and presence of oxide/peroxide (C42H28O2) in the films is concluded from matrix-assisted laser desorption/ionization time-of-flight spectroscopic analysis.

  4. Disposal and long-term storage in geological formations of solidified radioactive wastes

    International Nuclear Information System (INIS)

    Shischits, I.

    1996-01-01

    The special depository near Krasnoyarsk contains temporarily about 1,100 tons of spent nuclear fuel (SNF) from WWR- should be solidified and for the most part buried in geological formations. Solid wastes and SNF from RBMK reactors are assumed to be buried as well. For this purpose special technologies and underground constructions are required. They are to be created in the geological plots within the territory of Russian Federation and adjacent areas of CIS, meeting the developed list of requirements. The burial structures will vary greatly depending on the geological formation, the amount of wastes and their isotope composition. The well-known constructions such as deep wells, shafts, mines and cavities can be mentioned. There is a need to design constructions, which have no analog in the world practice. In the course of the Project fulfillment the following work will be conducted: -theoretical work followed by code creation for mathematical simulation of processes; - modelling on the base of prototypes made from equivalent materials with the help of simulators; - bench study; - experiments in real conditions; - examination of massif properties in particular plots using achievements of geophysics, including gamma-gamma density detectors and geo locators. Finally, ecological-economical model will be given for designing burial sites

  5. Evaluation of the performance of solidified commercial low-level wastes in an arid climate

    International Nuclear Information System (INIS)

    Graham, M.J.; Walter, M.B.

    1984-09-01

    Shallow land burial is being used as a disposal method for commercial low-level waste at waste disposal sites in arid (Hanford site near Richland, Washington) and humid (Barnwell, South Carolina) climatic regions. A field lysimeter facility has been established at the Hanford site in which to conduct waste-form leaching tests. The primary objective of this research is to determine typical source terms generated by commercial solidified low-level wastes. The field lysimeter facility consists of ten 3-m-deep by 1.8-m-diameter, closed-bottom lysimeters around a central instrument caisson, 4 m in diameter. Commercial cement and vinyl ester-styrene waste samples were removed from 210-L drums and placed in the 1.8-m-diameter lysimeters. Two bitumen samples are planned to be emplaced in the facility in 1984. The central caisson provides access to the instrumentation in the individual lysimeters and allows selective sampling of the soil and waste forms. Suction candles (ceramic cups) placed around the waste will be used to periodically collect soil water samples for chemical analysis. Meteorological data, moisture content, and soil temperature are automatically monitored at the facility. Characterization of the soils and waste forms have been partially completed. These data consist of moisture release characteristics, particle size distribution, concentrations and distributions of radionuclides in the waste forms, concentrations of radionuclides in the waste streams, and concentrations of hydrophilic organic species in one of the waste steams. 8 references, 3 figures, 5 tables

  6. On oscillatory microstructure during cellular growth of directionally solidified Sn–36at.%Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-01-01

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn–36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure. PMID:27066761

  7. Preparation and Stability of Inorganic Solidified Foam for Preventing Coal Fires

    Directory of Open Access Journals (Sweden)

    Botao Qin

    2014-01-01

    Full Text Available Inorganic solidified foam (ISF is a novel material for preventing coal fires. This paper presents the preparation process and working principle of main installations. Besides, aqueous foam with expansion ratio of 28 and 30 min drainage rate of 13% was prepared. Stability of foam fluid was studied in terms of stability coefficient, by varying water-slurry ratio, fly ash replacement ratio of cement, and aqueous foam volume alternatively. Light microscope was utilized to analyze the dynamic change of bubble wall of foam fluid and stability principle was proposed. In order to further enhance the stability of ISF, different dosage of calcium fluoroaluminate was added to ISF specimens whose stability coefficient was tested and change of hydration products was detected by scanning electron microscope (SEM. The outcomes indicated that calcium fluoroaluminate could enhance the stability coefficient of ISF and compact hydration products formed in cell wall of ISF; naturally, the stability principle of ISF was proved right. Based on above-mentioned experimental contents, ISF with stability coefficient of 95% and foam expansion ratio of 5 was prepared, which could sufficiently satisfy field process requirements on plugging air leakage and thermal insulation.

  8. High temperature low cycle fatigue behavior of a directionally solidified Ni-base superalloy DZ951

    International Nuclear Information System (INIS)

    Chu Zhaokuang; Yu Jinjiang; Sun Xiaofeng; Guan Hengrong; Hu Zhuangqi

    2008-01-01

    Total strain-controlled low cycle fatigue (LCF) tests were performed at a temperature range from 700 to 900 deg. C in ambient air condition on a directionally solidified Ni-base superalloy DZ951. The fatigue life of DZ951 alloy does not monotonously decrease with increasing temperature, but exhibits a strong dependence on the total strain range. The dislocation characteristics and failed surface observation were evaluated through transmission electron microscopy and scanning electron microscopy. The alloy exhibits cyclic hardening, softening or cyclic stability as a whole, which is dependent on the testing temperature and total strain range. At 700 deg. C, the cyclic plastic deformation process is the main cause of fatigue failure. At 900 deg. C, the failure mostly results from combined fatigue and creep damage under total strain range from 0.6 to 1.2% and the reduction in fatigue life can be taken as the cause of oxidation, creep and cyclic plastic deformation under total strain range of 0.5%

  9. Structural investigations of mechanical properties of Al based rapidly solidified alloys

    International Nuclear Information System (INIS)

    Karakoese, Ercan; Keskin, Mustafa

    2011-01-01

    Highlights: → Rapid solidification processing (RSP) involves exceptionally high cooling rates. → We correlate the microstructure of the intermetallic Al 3 Fe, Al 2 Cu and Al 3 Ni phases with the cooling rate. → The solidification rate is high enough to retain most of alloying elements in the Al matrix. → The rapid solidification has effect on the phase constitution. -- Abstract: In this study, Al based Al-3 wt.%Fe, Al-3 wt.%Cu and Al-3 wt.%Ni alloys were prepared by conventional casting. They were further processed using the melt-spinning technique and characterized by the X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), transmission electron microscope (TEM), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. RS samples were measured using a microhardness test device. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased. The enthalpies of fusion for the same alloys were determined by DSC.

  10. Comparison of ice particle morphology crushed from ice chunk and directly solidified from droplet

    Energy Technology Data Exchange (ETDEWEB)

    Yang, J.H.; Yoon, Y.S.; Bang, S.Y. [Dongguk Univ., Pil-dong, Chung-gu, Seoul (Korea, Republic of). Dept. of Mechanical Engineering

    2008-07-01

    In order to investigate the transition kinetics of ice to hydrate and to produce standard specimens of hydrate pellet from prepared hydrate powders, fine ice beads with uniform diameters must be fabricated. This paper discussed the construction of several experimental setups for the fabrication of fine ice particle generation. The ultrasonic nozzle was used to produce fine mist which solidified near the free surface of liquid nitrogen bath. The shape and population distribution of ice bead diameters was analyzed. The study also compared ice particles produced by crushing. The surface morphology of ice particles produced with a ball mill was also examined. Experimental results were obtained for an ice shaver, ball mill, bowl for grinding medicine, and ultrasonic nozzle. It was concluded that the information generated from the study was useful in estimating the macroscopic flow characteristics such as permeability of bulk powder and in determining mean effective diameter of irregular shaped particles. Future work was also noted as being underway with different experiments for other cases with different operating conditions. 5 refs., 5 figs.

  11. Electron microscopy investigations of rapidly solidified Fe-Zr-B-Cu alloys

    International Nuclear Information System (INIS)

    Majumdar, B.; Arvindha Babu, D.; Akhtar, D.

    2010-01-01

    Rapidly solidified Fe-based nanocrystalline soft magnetic materials possess a unique combination of properties i,e high permeability, saturation and Curie temperature and very low coercivity which are otherwise not attainable in conventional soft magnetic materials. The alloys are processed by producing amorphous phase through melt spinning route followed by a partial devitrification for incorporation of nanocrystalline phase in the amorphous matrix. In this paper, detailed electron microscopic investigations of melt spun Fe-Zr-B-Cu alloys are presented. Melt spun ribbons of Fe 99-x-y Zr x BCu 1 alloys with x+y = 11 and x+y = 13 were prepared under different wheel speed conditions and then vacuum annealed for 1 h at different temperatures. The microstructure changes from completely amorphous to a cellular/dendritic bcc solid solution coexisting with the amorphous phase at intercellular/dendritic regions when Zr/B ratio or the process parameters are varied. Annealing leads to the precipitation of nanocrystalline bcc-Fe phase from both amorphous phase and already existing bcc solid solution. (author)

  12. Particle Engulfment and Pushing by Solidifying Interfaces. Pt. 2; Micro-Gravity Experiments and Theoretical Analysis

    Science.gov (United States)

    Stefanescu, Doru M.; Juretzko, Frank R.; Dhindaw, Brij K.; Catalina, Adrian; Sen, Subhayu; Curreri, Peter A.

    1998-01-01

    Results of the directional solidification experiments on Particle Engulfment and Pushing by Solidifying Interfaces (PEP) conducted on the space shuttle Columbia during the Life and Microgravity Science Mission are reported. Two pure aluminum (99.999%) 9 mm cylindrical rods, loaded with about 2 vol.% 500 micrometers diameter zirconia particles were melted and resolidified in the microgravity (microg) environment of the shuttle. One sample was processed at step-wise increased solidification velocity, while the other at step-wise decreased velocity. It was found that a pushing-to-engulfment transition (PET) occurred in the velocity range of 0.5 to 1 micrometers. This is smaller than the ground PET velocity of 1.9 to 2.4 micrometers. This demonstrates that natural convection increases the critical velocity. A previously proposed analytical model for PEP was further developed. A major effort to identify and produce data for the surface energy of various interfaces required for calculation was undertaken. The predicted critical velocity for PET was of 0.775 micrometers/s.

  13. Evaluating Local Primary Dendrite Arm Spacing Characterization Techniques Using Synthetic Directionally Solidified Dendritic Microstructures

    Science.gov (United States)

    Tschopp, Mark A.; Miller, Jonathan D.; Oppedal, Andrew L.; Solanki, Kiran N.

    2015-10-01

    Microstructure characterization continues to play an important bridge to understanding why particular processing routes or parameters affect the properties of materials. This statement certainly holds true in the case of directionally solidified dendritic microstructures, where characterizing the primary dendrite arm spacing is vital to developing the process-structure-property relationships that can lead to the design and optimization of processing routes for defined properties. In this work, four series of simulations were used to examine the capability of a few Voronoi-based techniques to capture local microstructure statistics (primary dendrite arm spacing and coordination number) in controlled (synthetically generated) microstructures. These simulations used both cubic and hexagonal microstructures with varying degrees of disorder (noise) to study the effects of length scale, base microstructure, microstructure variability, and technique parameters on the local PDAS distribution, local coordination number distribution, bulk PDAS, and bulk coordination number. The Voronoi tesselation technique with a polygon-side-length criterion correctly characterized the known synthetic microstructures. By systematically studying the different techniques for quantifying local primary dendrite arm spacings, we have evaluated their capability to capture this important microstructure feature in different dendritic microstructures, which can be an important step for experimentally correlating with both processing and properties in single crystal nickel-based superalloys.

  14. The development of basic glass formulations for solidifying HLW from nuclear fuel reprocessing plant

    International Nuclear Information System (INIS)

    Jiang Yaozhong; Tang Baolong; Zhang Baoshan; Zhou Hui

    1995-01-01

    Basic glass formulations 90U/19, 90U/20, 90Nd/7 and 90Nd/10 applied in electric melting process are developed by using the mathematical model of the viscosity and electric resistance of waste glass. The yellow phase does not occur for basic glass formulations 90U/19 and 90U/20 solidifying HLW from nuclear fuel reprocessing plant when the waste loading is 20%. Under the waste loading is 16%, the process and product properties of glass 90U/19 and 90U/20 come up to or surpass the properties of the same kind of foreign waste glasses, and other properties are about the same to them of foreign waste glasses. The process and product properties of basic glass formulations 90Nd/7 and 90Nd/10 used for the solidification of 'U replaced by Nd' liquid waste are almost similar to them of 90U/19 and 90U/20. These properties fairly meet the requirements of 'joint test' (performed at KfK-INE, Germany). Among these formulations, 90Nd/7 is applied in cold engineering scale electric melting test performed at KfK-INE in Germany. The main process properties of cold test is similar to laboratory results

  15. Review of metal-matrix encapsulation of solidified radioactive high-level waste

    International Nuclear Information System (INIS)

    Jardine, L.J.; Steindler, M.J.

    1978-05-01

    Literature describing previous and current work on the encapsulation of solidified high-level waste forms in a metal matrix was reviewed. Encapsulation of either stabilized calcine pellets or glass beads in alloys by casting techniques was concluded to be the most developed and direct approach to fabricating solid metal-matrix waste forms. Further characterizations of the physical and chemical properties of metal-matrix waste forms are still needed to assess the net attributes of metal-encapsulation alternatives. Steady-state heat transfer properties of waste canisters in air and water environments were calculated for four reference waste forms: (1) calcine, (2) glass monoliths, (3) metal-encapsulated calcine, and (4) metal-encapsulated glass beads. A set of criteria for the maximum allowable canister centerline and surface temperatures and heat generation rates per canister at the time of shipment to a Federal repository was assumed, and comparisons were made between canisters of these reference waste forms of the shortest time after reactor discharge that canisters could be filled and the subsequent ''interim'' storage times prior to shipment to a Federal repository for various canister diameters and waste ages. A reference conceptual flowsheet based on existing or developing technology for encapsulation of stabilized calcine pellets is discussed. Conclusions and recommendations are presented

  16. Leaching behaviour and mechanical properties of copper flotation waste in stabilized/solidified products.

    Science.gov (United States)

    Mesci, Başak; Coruh, Semra; Ergun, Osman Nuri

    2009-02-01

    This research describes the investigation of a cement-based solidification/stabilization process for the safe disposal of copper flotation waste and the effect on cement properties of the addition of copper flotation waste (CW) and clinoptilolite (C). In addition to the reference mixture, 17 different mixtures were prepared using different proportions of CW and C. Physical properties such as setting time, specific surface area and compressive strength were determined and compared to a reference mixture and Turkish standards (TS). Different mixtures with the copper flotation waste portion ranging from 2.5 to 12.5% by weight of the mixture were tested for copper leachability. The results show that as cement replacement materials especially clinoptilolite had clear effects on the mechanical properties. Substitution of 5% copper flotation waste for Portland cement gave a similar strength performance to the reference mixture. Higher copper flotation waste addition such as 12.5% replacement yielded lower strength values. As a result, copper flotation waste and clinoptilolite can be used as cementitious materials, and copper flotation waste also can be safely stabilized/solidified in a cement-based solidification/stabilization system.

  17. Measurements of Mercury Released From Solidified/Stabilized Waste Forms-FY2002

    International Nuclear Information System (INIS)

    Mattus, C.H.

    2003-01-01

    This report covers work performed during FY 2002 in support of treatment demonstrations conducted for the U.S. Department of Energy (DOE) Mixed Waste Focus Area (MWFA) Mercury Working Group. To comply with the requirements of the Resource Conservation and Recovery Act, as implemented by the U.S. Environmental Protection Agency (EPA), DOE must use one of the following procedures for mixed low-level radioactive wastes containing mercury at levels above 260 ppm: a retorting/roasting treatment or (if the wastes also contain organics) an incineration treatment. The recovered radioactively contaminated mercury must then be treated by an amalgamation process prior to disposal. The DOE MWFA Mercury Working Group is working with EPA to determine whether some alternative processes could be used to treat these types of waste directly, thereby avoiding a costly recovery step for DOE. In previous years, demonstrations were performed in which commercial vendors applied their technologies for the treatment of radiologically contaminated elemental mercury as well as radiologically contaminated and mercury-contaminated waste soils from Brookhaven National Laboratory. The test results for mercury release in the headspace were reported in two reports, ''Measurements of Mercury Released from Amalgams and Sulfide Compounds'' (ORNL/TM-13728) and ''Measurements of Mercury Released from Solidified/Stabilized Waste Forms'' (ORNL/TM-2001/17). The current work did not use a real waste; a surrogate sludge had been prepared and used in the testing in an effort to understand the consequences of mercury speciation on mercury release

  18. Strength, leachability and microstructure characteristics of cement-based solidified plating sludge

    International Nuclear Information System (INIS)

    Asavapisit, Suwimol; Naksrichum, Siripat; Harnwajanawong, Naraporn

    2005-01-01

    The solidification of the stabilized zinc-cyanide plating sludge was carried out using ordinary Portland cement (OPC) and pulverized fuel ash (PFA) as solidification binders. The plating sludge were used at the level of 0%, 10%, 20% and 30% dry weight, and PFA was used to replace OPC at 0%, 10%, 20% and 30% dry weight, respectively. Experimental results showed that a significant reduction in strength was observed when the plating sludge was added to both the OPC and OPC/PFA binders, but the negative effect was minimized when PFA was used as part substitute for OPC. SEM observation reveals that the deposition of the plating sludge on the surface of the clinkers and PFA could be the cause for hydration retardation. In addition, calcium zinc hydroxide hydrate complex and the unreacted di- and tricalcium silicates were the major phases in X-ray diffraction (XRD) patterns of the solidified plating waste hydrated for 28 days, although the retardation effect on hydration reactions but Cr concentration in toxicity characteristic leaching procedure (TCLP) leachates was lower than the U.S. EPA regulatory limit

  19. Testing and evaluation of solidified high-level waste forms. Joint annual progress report 1983

    International Nuclear Information System (INIS)

    Malow, G.

    1985-01-01

    A second joint programme of the European Atomic Community was started in 1981 under the indirect action programme (1980-84), Action No 5 'Testing and evaluation of the properties of various potential materials for immobilizing high activity waste'. The overall objective of the research is to test various European potential solidified high-level radioactive waste forms so as to predict their behaviour after disposal. The most important aspect is to produce data to calculate the activity release from the waste products under the attack of various aqueous solutions. The experiments were partly performed under waste repository relevant conditions and partly under simplified conditions for investigating basic activity release mechanisms. The topics of the programme were: (i) studies of basic leaching mechanisms; (ii) studies of hydrothermal leaching and surface attack of waste glasses; (iii) leach test carried out in contact with granite at low water flow rates; (iv) static leach tests with specimen surrounded by canister and backfill materials; (v) specific isotope leach tests in slowly flowing water; (vi) leach test of actinide spiked samples; (vii) leach tests of highly radioactive samples; (viii) leach tests of alpha radiation stability; (ix) studies of mechanical stability; (x) studies of mineral phases as model compounds and phase relations

  20. Decomposition for the analysis of radionuclides in solidified cement radioactive waste

    International Nuclear Information System (INIS)

    Lee, Jeong Jin; Pyo, Hyung Yeal; Jee, Kwang Yung; Jeon, Jong Seon

    2004-01-01

    Spent ion exchange resins make solid radioactive wastes when mixed with cement as solidifying material that was widely used in securing human environment from radionuclides for at least hundreds years. The cumulative increase of low and medium level radioactive wastes results in capacity problem of temporary storage in some NPPs (Nuclear Power Plants) of Korea around 2008. Radioactive wastes are scheduled to be disposed in a permanent disposal facility in accordance with the Korean Radioactive Wastes Management Program. It is mandatory to identify kinds and concentration of radionuclides immobilized for transporting them from temporary storage in NPPs to disposal facility. Accordingly, the effective sample decomposition prior to radiochemical separation is prerequisite to obtain the analytical data about radionuclides in cement waste forms. The closed-vessel microwave digestion technology among several sample preparation methods is taken into account to decompose cement waste forms. In this study, SRM 1880a (Portland cement) which is known for its certified values was used to optimize decomposition condition of cement waste forms containing nonradioactive ion exchange resins from NPP. With such variables as reagents, time, and power, the variation of the transparency and the color of the solution after closed-vessel microwave digestion can be examine. SRM 1880a is decomposed by suggested digestion procedure and the recoveries of constituents were investigated by ICP-AES and AAS

  1. Giant Enhancement of Magnetostrictive Response in Directionally-Solidified Fe83Ga17Erx Compounds

    Directory of Open Access Journals (Sweden)

    Radhika Barua

    2018-06-01

    Full Text Available We report, for the first time, correlations between crystal structure, microstructure and magnetofunctional response in directionally solidified [110]-textured Fe83Ga17Erx (0 < x < 1.2 alloys. The morphology of the doped samples consists of columnar grains, mainly composed of a matrix phase and precipitates of a secondary phase deposited along the grain boundary region. An enhancement of more than ~275% from ~45 to 170 ppm is observed in the saturation magnetostriction value (λs of Fe83Ga17Erx alloys with the introduction of small amounts of Er. Moreover, it was noted that the low field derivative of magnetostriction with respect to an applied magnetic field (i.e., dλs/dHapp for Happ up to 1000 Oe increases by ~230% with Er doping (dλs/dHapp,FeGa= 0.045 ppm/Oe; dλs/dHapp,FeGaEr= 0.15 ppm/Oe. The enhanced magnetostrictive response of the Fe83Ga17Erx alloys is ascribed to an amalgamation of microstructural and electronic factors, namely: (i improved grain orientation and local strain effects due to deposition of Er in the intergranular region; and (ii strong local magnetocrystalline anisotropy, due to the highly anisotropic localized nature of the 4f electronic charge distribution of the Er atom. Overall, this work provides guidelines for further improving galfenol-based materials systems for diverse applications in the power and energy sector.

  2. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  3. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  4. Ultrasensitive determination of mercury in human saliva by atomic fluorescence spectrometry based on solidified floating organic drop microextraction

    International Nuclear Information System (INIS)

    Yuan, C.-G.; Wang, J.; Jin, Y.

    2012-01-01

    We report on a new, rapid and simple method for the determination of ultra-trace quantities of mercury ion in human saliva. It is based on solidified floating organic drop microextraction and detection by cold vapor atomic fluorescence spectrometry (CV-AFS). Mercury ion was complexed with diethyldithiocarbamate, and the hydrophobic complex was then extracted into fine droplets of 1-undecanol. By cooling in an ice bath after extraction, the droplets in solution solidify to form a single ball floating on the surface of solution. The solidified micro drop containing the mercury complex was then transferred for determination by CV-AFS. The effects of pH value, concentration of chelating reagent, quantity of 1-undecanol, sample volume, equilibration temperature and time were investigated. Under the optimum conditions, the preconcentration of a 25-mL sample is accomplished with an enrichment factor of 182. The limit of detection is 2.5 ng L -1 . The relative standard deviation for seven replicate determinations at 0.1 ng mL -1 level is 4.1%. The method was applied to the determination of mercury in saliva samples collected from four volunteers. Two volunteers having dental amalgam fillings had 0.4 ng mL -1 mercury in their saliva, whereas mercury was not detectable in the saliva of two volunteers who had no dental fillings. (author)

  5. Precipitation in as-solidified undercooled Ni-Si hypoeutectic alloy: Effect of non-equilibrium solidification

    International Nuclear Information System (INIS)

    Fan Kai; Liu Feng; Yang Gencang; Zhou Yaohe

    2011-01-01

    Highlights: → The solid solubility of Si atom in α-Ni matrix increased with undercooling in the as-solidified sample. → The effect of non-equilibrium solidification on precipitation has been theoretically described. → The nucleation density, the real-time particle size and the precipitation rate are all increased upon annealing. → The precipitate process can be artificially controlled by modifying the initial melt undercooling and the annealing time. - Abstract: Applying glass fluxing and cyclic superheating, high undercooling up to ∼350 K was achieved for Ni-Si hypoeutectic alloy melt. By isothermally annealing the as-solidified alloy subjected to different undercoolings, precipitation behavior of Ni 3 Si particle, at 973 K, was systematically studied. It was found that, the nucleation density and the real-time particle size, as well as the precipitation rate, were all increased, provided the sample was solidified subjected to higher undercooling. This was ascribed mainly to the increased solid solubility of Si atom in α-Ni matrix upon non-equilibrium solidification. On this basis, the non-equilibrium dendrite growth upon solidification and the soft impingement prevailing upon solid-state precipitation have been quantitatively connected. As such, the effect of liquid/solid transformation on subsequent precipitation was described.

  6. Development of methodology to evaluate microbially influenced degradation of cement-solidified low-level radioactive waste forms

    International Nuclear Information System (INIS)

    Rogers, R.D.; Hamilton, M.A.; Veeh, R.H.; McConnell, J.W.

    1994-01-01

    Because of its apparent structural integrity, cement has been widely used in the United States as a binder to solidify Class B and C low-level radioactive waste (LLW). However, the resulting cement preparations are susceptible to failure due to the actions of stress and environment. An environmentally mediated process that could affect cement stability is the action of naturally occurring microorganisms. The US Nuclear Regulatory Commission (NRC), recognizing this eventuality, stated that the effects of microbial action on waste form integrity must be addressed. This paper provides present results from an ongoing program that addresses the effects of microbially influenced degradation (MID) on cement-solidified LLW. Data are provided on the development of an evaluation method using acid-producing bacteria. Results are from work with one type of these bacteria, the sulfur-oxidizing Thiobacillus. This work involved the use of a system in which laboratory- and vendor-manufactured, simulated waste forms were exposed on an intermittent basis to media containing thiobacilli. Testing demonstrated that MID has the potential to severely compromise the structural integrity of ion-exchange resin and evaporator-bottoms waste that is solidified with cement. In addition, it was found that a significant percentage of calcium and other elements were leached from the treated waste forms. Also, the surface pH of the treated specimens decreased to below 2. These conditions apparently contributed to the physical deterioration of simulated waste forms after 60 days of exposure to the thiobacilli

  7. Precipitation in as-solidified undercooled Ni-Si hypoeutectic alloy: Effect of non-equilibrium solidification

    Energy Technology Data Exchange (ETDEWEB)

    Fan Kai [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China); Liu Feng, E-mail: liufeng@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China); Yang Gencang; Zhou Yaohe [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China)

    2011-08-25

    Highlights: {yields} The solid solubility of Si atom in {alpha}-Ni matrix increased with undercooling in the as-solidified sample. {yields} The effect of non-equilibrium solidification on precipitation has been theoretically described. {yields} The nucleation density, the real-time particle size and the precipitation rate are all increased upon annealing. {yields} The precipitate process can be artificially controlled by modifying the initial melt undercooling and the annealing time. - Abstract: Applying glass fluxing and cyclic superheating, high undercooling up to {approx}350 K was achieved for Ni-Si hypoeutectic alloy melt. By isothermally annealing the as-solidified alloy subjected to different undercoolings, precipitation behavior of Ni{sub 3}Si particle, at 973 K, was systematically studied. It was found that, the nucleation density and the real-time particle size, as well as the precipitation rate, were all increased, provided the sample was solidified subjected to higher undercooling. This was ascribed mainly to the increased solid solubility of Si atom in {alpha}-Ni matrix upon non-equilibrium solidification. On this basis, the non-equilibrium dendrite growth upon solidification and the soft impingement prevailing upon solid-state precipitation have been quantitatively connected. As such, the effect of liquid/solid transformation on subsequent precipitation was described.

  8. Evaluation of physical stability and leachability of Portland Pozzolona Cement (PPC) solidified chemical sludge generated from textile wastewater treatment plants

    International Nuclear Information System (INIS)

    Patel, Hema; Pandey, Suneel

    2012-01-01

    Highlights: ► Stabilization/solidification of chemical sludge from textile wastewater treatment plants using Portland Pozzolona Cement (PPC) containing fly ash. ► Physical engineering (compressive strength and block density) indicates that sludge has potential to be reused for construction purpose after stabilization/solidification. ► Leaching of heavy metals from stabilized/solidified materials were within stipulated limits. ► There is a modification of microstructural properties of PPC with sludge addition as indicated by XRD and SEM patterns. - Abstract: The chemical sludge generated from the treatment of textile dyeing wastewater is a hazardous waste as per Indian Hazardous Waste Management rules. In this paper, stabilization/solidification of chemical sludge was carried out to explore its reuse potential in the construction materials. Portland Pozzolona Cement (PPC) was selected as the binder system which is commercially available cement with 10–25% fly ash interground in it. The stabilized/solidified blocks were evaluated in terms of unconfined compressive strength, block density and leaching of heavy metals. The compressive strength (3.62–33.62 MPa) and block density (1222.17–1688.72 kg/m 3 ) values as well as the negligible leaching of heavy metals from the stabilized/solidified blocks indicate that there is a potential of its use for structural and non-structural applications.

  9. Impact deformation behavior of duplex and superaustenitic stainless steels welds by split Hopkinson pressure bar

    Science.gov (United States)

    Wang, Shing-Hoa; Huang, Chih-Sheng; Lee, Woei-Shyan; Chen, Tao-Hsing; Wu, Chia-Chang; Lien, Charles; Tsai, Hung-Yin

    2009-12-01

    A considerable volume of γ phase increases in the fusion zone (weld metal) for two duplex stainless steels after a high-strain-rate impact. The strain-induced γ phase formation in the fusion zone results in local hardness variation depending on the strain rate. The α phase content in the fusion zone decreases as the impact strain rate increases for SAF 2205 DSS and SAF 2507 DSS. The results of the two-phase content measured by Ferritoscope correspond to that assessed by image analyses. In contrast, superaustenite stainless steel is unaffected by such an impact owing to its fully stable austenization. Impacted welds at a high strain rate of 5 × 103 s-1 reveal feather-like surface creases along the solidified curved columnar grain boundaries. The apparent surface creases are formed due to the presence of diffuse Lüders bands, which are caused by heavy plastic deformation in coarse-grain materials.

  10. Solidified structure and leaching properties of metallurgical wastewater treatment sludge after solidification/stabilization process.

    Science.gov (United States)

    Radovanović, Dragana Đ; Kamberović, Željko J; Korać, Marija S; Rogan, Jelena R

    2016-01-01

    The presented study investigates solidification/stabilization process of hazardous heavy metals/arsenic sludge, generated after the treatment of the wastewater from a primary copper smelter. Fly ash and fly ash with addition of hydrated lime and Portland composite cement were studied as potential binders. The effectiveness of the process was evaluated by unconfined compressive strength (UCS) testing, leaching tests (EN 12457-4 and TCLP) and acid neutralization capacity (ANC) test. It was found that introduction of cement into the systems increased the UCS, led to reduced leaching of Cu, Ni and Zn, but had a negative effect on the ANC. Gradual addition of lime resulted in decreased UCS, significant reduction of metals leaching and high ANC, due to the excess of lime that remained unreacted in pozzolanic reaction. Stabilization of more than 99% of heavy metals and 90% of arsenic has been achieved. All the samples had UCS above required value for safe disposal. In addition to standard leaching tests, solidificates were exposed to atmospheric conditions during one year in order to determine the actual leaching level of metals in real environment. It can be concluded that the EN 12457-4 test is more similar to the real environmental conditions, while the TCLP test highly exaggerates the leaching of metals. The paper also presents results of differential acid neutralization (d-AN) analysis compared with mineralogical study done by scanning electron microscopy and X-ray diffraction analysis. The d-AN coupled with Eh-pH (Pourbaix) diagrams were proven to be a new effective method for analysis of amorphous solidified structure.

  11. Recycling stabilised/solidified drill cuttings for forage production in acidic soils.

    Science.gov (United States)

    Kogbara, Reginald B; Dumkhana, Bernard B; Ayotamuno, Josiah M; Okparanma, Reuben N

    2017-10-01

    Stabilisation/solidification (S/S), which involves fixation and immobilisation of contaminants using cementitious materials, is one method of treating drill cuttings before final fate. This work considers reuse of stabilised/solidified drill cuttings for forage production in acidic soils. It sought to improve the sustainability of S/S technique through supplementation with the phytoremediation potential of plants, eliminate the need for landfill disposal and reduce soil acidity for better plant growth. Drill cuttings with an initial total petroleum hydrocarbon (TPH) concentration of 17,125 mg kg -1 and low concentrations of metals were treated with 5%, 10%, and 20% cement dosages. The treated drill cuttings were reused in granular form for growing a forage, elephant grass (Pennisetum purpureum), after mixing with uncontaminated soil. The grasses were also grown in uncontaminated soil. The phytoremediation and growth potential of the plants was assessed over a 12-week period. A mix ratio of one part drill cuttings to three parts uncontaminated soil was required for active plant growth. The phytoremediation ability of elephant grass (alongside abiotic losses) reduced the TPH level (up to 8795 mg kg -1 ) in the soil-treated-drill cuttings mixtures below regulatory (1000 mg kg -1 ) levels. There were also decreased concentrations of metals. The grass showed better heights and leaf lengths in soil containing drill cuttings treated with 5% cement dosage than in uncontaminated soil. The results suggest that recycling S/S treated drill cuttings for forage production may be a potential end use of the treated waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

  12. Simulation and experiment for oxygen-enriched combustion engine using liquid oxygen to solidify CO2

    Science.gov (United States)

    Liu, Yongfeng; Jia, Xiaoshe; Pei, Pucheng; Lu, Yong; Yi, Li; Shi, Yan

    2016-01-01

    For capturing and recycling of CO2 in the internal combustion engine, Rankle cycle engine can reduce the exhaust pollutants effectively under the condition of ensuring the engine thermal efficiency by using the techniques of spraying water in the cylinder and optimizing the ignition advance angle. However, due to the water spray nozzle need to be installed on the cylinder, which increases the cylinder head design difficulty and makes the combustion conditions become more complicated. In this paper, a new method is presented to carry out the closing inlet and exhaust system for internal combustion engines. The proposed new method uses liquid oxygen to solidify part of cooled CO2 from exhaust system into dry ice and the liquid oxygen turns into gas oxygen which is sent to inlet system. The other part of CO2 is sent to inlet system and mixed with oxygen, which can reduce the oxygen-enriched combustion detonation tendency and make combustion stable. Computing grid of the IP52FMI single-cylinder four-stroke gasoline-engine is established according to the actual shape of the combustion chamber using KIVA-3V program. The effects of exhaust gas recirculation (EGR) rate are analyzed on the temperatures, the pressures and the instantaneous heat release rates when the EGR rate is more than 8%. The possibility of enclosing intake and exhaust system for engine is verified. The carbon dioxide trapping device is designed and the IP52FMI engine is transformed and the CO2 capture experiment is carried out. The experimental results show that when the EGR rate is 36% for the optimum EGR rate. When the liquid oxygen of 35.80-437.40 g is imported into the device and last 1-20 min, respectively, 21.50-701.30 g dry ice is obtained. This research proposes a new design method which can capture CO2 for vehicular internal combustion engine.

  13. Time-dependent performance of soil mix technology stabilized/solidified contaminated site soils.

    Science.gov (United States)

    Wang, Fei; Wang, Hailing; Al-Tabbaa, Abir

    2015-04-09

    This paper presents the strength and leaching performance of stabilized/solidified organic and inorganic contaminated site soil as a function of time and the effectiveness of modified clays applied in this project. Field trials of deep soil mixing application of stabilization/solidification (S/S) were performed at a site in Castleford in 2011. A number of binders and addictives were applied in this project including Portland cement (PC), ground granulated blastfurnace slag (GGBS), pulverised fuel ash (PFA), MgO and modified clays. Field trial samples were subjected to unconfined compressive strength (UCS), BS CN 12457 batch leaching test and the extraction of total organics at 28 days and 1.5 years after treatment. The results of UCS test show that the average strength values of mixes increased from 0-3250 kPa at 28 days to 250-4250 kPa at 1.5 years curing time. The BS EN 12457 leachate concentrations of all metals were well below their drinking water standard, except Ni in some mixes exceed its drinking water standard at 0.02 mg/l, suggesting that due to varied nature of binders, not all of them have the same efficiency in treating contaminated soil. The average leachate concentrations of total organics were in the range of 20-160 mg/l at 28 days after treatment and reduced to 18-140 mg/l at 1.5 years. In addition, organo clay (OC)/inorgano-organo clay (IOC) slurries used in this field trial were found to have a negative effect on the strength development, but were very effective in immobilizing heavy metals. The study also illustrates that the surfactants used to modify bentonite in this field trail were not suitable for the major organic pollutants exist in the site soil in this project. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Finite volume modeling of the solidification of an axial steel cast impeller

    Directory of Open Access Journals (Sweden)

    M. Copur

    2014-04-01

    Full Text Available In the foundry industry, obtaining the solidification contours in cast geometries are extremely important to know the last location(s to solidify in order to define the correct feeding path and the number of risers. This paper presents three-dimensional simulation of transient conduction heat transfer within an axial impeller, made of AISI 1016 steel, poured and solidified in chemically bonded mold and core medium, by using FVM technique and ANSYS CFX. Specific heat, density and thermal conductivity of AISI 1016 steel, mold and Core materials are considered as functions of temperatures. In this transient thermal analysis, the convection heat transfer phenomenon is also considered at the outer surfaces of the mold. In order to shorten the run-time, the nonlinear transient analysis has been made for 600/3600 segment of the impeller, core and mold. The solidification contours of the impeller as well as isothermal lines in core and mold have been obtained in 3-D. The cooling curves of diff erent points are also shown in the result section.

  15. Microstructural features of dissimilar welds between 316LN austenitic stainless steel and alloy 800

    International Nuclear Information System (INIS)

    Sireesha, M.; Sundaresan, S.

    2000-01-01

    For joining type 316LN austenitic stainless steel to modified 9Cr-1Mo steel for power plant application, a trimetallic configuration using an insert piece (such as alloy 800) of intermediate thermal coefficient of expansion (CTE) has been sometimes suggested for bridging the wide gap in CTE between the two steels. Two joints are thus involved and this paper is concerned with the weld between 316LN and alloy 800. These welds were produced using three types of filler materials: austenitic stainless steels corresponding to 316,16Cr-8Ni-2Mo, and the nickel-base Inconel 182 1 . The weld fusion zones and the interfaces with the base materials were characterised in detail using light and transmission electron microscopy. The 316 and Inconel 182 weld metals solidified dendritically, while the 16-8-2(16%Cr-8%Ni-2%Mo) weld metal showed a predominantly cellular substructure. The Inconel weld metal contained a large number of inclusions when deposited from flux-coated electrodes, but was relatively inclusion-free under inert gas-shielded welding. Long-term elevated-temperature aging of the weld metals resulted in embrittling sigma phase precipitation in the austenitic stainless steel weld metals, but the nickel-base welds showed no visible precipitation, demonstrating their superior metallurgical stability for high-temperature service. (orig.)

  16. Steel: Price and Policy Issues

    National Research Council Canada - National Science Library

    Cooney, Stephen

    2006-01-01

    Steel prices remain at historically elevated levels. The rapid growth of steel production and demand in China is widely considered as a major cause of the increases in both steel prices and the prices of steelmaking inputs...

  17. Investigation on microstructure characterization and property of rapidly solidified Mg-Zn-Ca-Ce-La alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Tao, E-mail: tzhou1118@163.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Chen Zhenhua, E-mail: chenzhenhua45@hotmail.com [College of Material Science and Engineering, Hunan University, Changsha 410082 (China); Yang Mingbo, E-mail: yangmingbo@cqit.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Hu Jianjun, E-mail: hujj@qq.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Xia Hua, E-mail: xiahua@cqut.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China)

    2012-01-15

    Rapidly solidified (RS) Mg-Zn-Ca-Ce-La (wt.%) alloys have been produced via atomizing the alloy melt and subsequent splat-quenching on the water-cooled copper twin-rollers in the form of flakes. Microstructure characterization, phase compositions and thermal stability of the alloys have been systematically investigated. The results showed that with addition of RE (Ce and La) to the Mg-6Zn-5Ca alloy, the stable intermetallic compounds i.e. the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (about 3 at.%), shortened as the T Prime phase, were formed at the expense of the binary Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases, which was possibly beneficial to the enhanced thermal stability of the alloy. In the Mg-6Zn-5Ca-3Ce-0.5La alloy, the composition of the T Prime phase in the grain interior was different from that at the grain boundaries, in which the segregation of the La elements was found, and the atomic percentage ratio of Zn to Ce in the T Prime phase within the grains was close to 2. Moreover, the stable Mg{sub 2}Ca phases were detected around the T Prime phases at the grain boundaries in the alloy. - Research Highlights: Black-Right-Pointing-Pointer The phase constitution of RS Mg-6Zn-5Ca alloy can be improved by RE additions. Black-Right-Pointing-Pointer In the Mg-Zn-Ca-Ce-La alloys, the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (T Prime phase) is formed. Black-Right-Pointing-Pointer The formation of the T Prime phase leads to the loss of the Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases. Black-Right-Pointing-Pointer The composition of the T Prime phase differs from the grain interior to the grain boundary.

  18. Crack initiation modeling of a directionally-solidified nickel-base superalloy

    Science.gov (United States)

    Gordon, Ali Page

    Combustion gas turbine components designed for application in electric power generation equipment are subject to periodic replacement as a result of cracking, damage, and mechanical property degeneration that render them unsafe for continued operation. In view of the significant costs associated with inspecting, servicing, and replacing damaged components, there has been much interest in developing models that not only predict service life, but also estimate the evolved microstructural state of the material. This thesis explains manifestations of microstructural damage mechanisms that facilitate fatigue crack nucleation in a newly-developed directionally-solidified (DS) Ni-base superalloy components exposed to elevated temperatures and high stresses. In this study, models were developed and validated for damage and life prediction using DS GTD-111 as the subject material. This material, proprietary to General Electric Energy, has a chemical composition and grain structure designed to withstand creep damage occurring in the first and second stage blades of gas-powered turbines. The service conditions in these components, which generally exceed 600°C, facilitate the onset of one or more damage mechanisms related to fatigue, creep, or environment. The study was divided into an empirical phase, which consisted of experimentally simulating service conditions in fatigue specimens, and a modeling phase, which entailed numerically simulating the stress-strain response of the material. Experiments have been carried out to simulate a variety of thermal, mechanical, and environmental operating conditions endured by longitudinally (L) and transversely (T) oriented DS GTD-111. Both in-phase and out-of-phase thermo-mechanical fatigue tests were conducted. In some cases, tests in extreme environments/temperatures were needed to isolate one or at most two of the mechanisms causing damage. Microstructural examinations were carried out via SEM and optical microscopy. A continuum

  19. Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Overman, N.R., E-mail: Nicole.Overman@pnnl.gov [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); Mathaudhu, S.N. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); University of California, Riverside, 3401 Watkins Dr., Riverside, CA 92521 (United States); Choi, J.P.; Roosendaal, T.J.; Pitman, S. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States)

    2016-02-15

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was

  20. The reactor vessel steels

    International Nuclear Information System (INIS)

    Bilous, W.; Hajewska, E.; Szteke, W.; Przyborska, M.; Wasiak, J.; Wieczorkowski, M.

    2005-01-01

    In the paper the fundamental steels using in the construction of pressure vessel water reactor are discussed. The properties of these steels as well as the influence of neutron irradiation on its degradation in the time of exploitation are also done. (authors)

  1. Steel Industry Wastes.

    Science.gov (United States)

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  2. Dendritic coarsening of γ' phase in a directionally solidified superalloy during 24,000 h of exposure at 1173 K

    International Nuclear Information System (INIS)

    Li, H.; Wang, L.; Lou, L.H.

    2010-01-01

    Dendritic coarsening of γ' was investigated in a directionally solidified Ni-base superalloy during exposure at 1173 K for 24,000 h. Chemical homogeneity along different directions and residual internal strain in the experimental superalloy were measured by electronic probe microanalysis (EPMA) and electron back-scattered diffraction (EBSD) technique. It was indicated that the gradient of element distribution was anisotropic and the inner strain between dendrite core and interdendritic regions was different even after 24,000 h of exposure at 1173 K, which influenced the kinetics for the dendrite coarsening of γ' phase.

  3. Studies of the Influence of Beam Profile and Cooling Conditions on the Laser Deposition of a Directionally-Solidified Superalloy

    Directory of Open Access Journals (Sweden)

    Shuo Yang

    2018-02-01

    Full Text Available In the laser deposition of single crystal and directionally-solidified superalloys, it is desired to form laser deposits with high volume fractions of columnar grains by suppressing the columnar-to-equiaxed transition efficiently. In this paper, the influence of beam profile (circular and square shapes and cooling conditions (natural cooling and forced cooling on the geometric morphology and microstructure of deposits were experimentally studied in the laser deposition of a directionally-solidified superalloy, IC10, and the mechanisms of influence were revealed through a numerical simulation of the thermal processes during laser deposition. The results show that wider and thinner deposits were obtained with the square laser beam than those with the circular laser beam, regardless of whether natural or forced cooling conditions was used. The heights and contact angles of deposits were notably increased due to the reduced substrate temperatures by the application of forced cooling for both laser beam profiles. Under natural cooling conditions, columnar grains formed epitaxially at both the center and the edges of the deposits with the square laser beam, but only at the center of the deposits with the circular laser beam; under forced cooling conditions, columnar grains formed at both the center and the edges of deposits regardless of the laser beam profile. The high ratios of thermal gradient and solidification velocity in the height direction of the deposits were favorable to forming deposits with higher volume fractions of columnar grains.

  4. Printing low-melting-point alloy ink to directly make a solidified circuit or functional device with a heating pen.

    Science.gov (United States)

    Wang, Lei; Liu, Jing

    2014-12-08

    A new method to directly print out a solidified electronic circuit through low-melting-point metal ink is proposed. A functional pen with heating capability was fabricated. Several typical thermal properties of the alloy ink Bi 35 In 48.6 Sn 16 Zn 0.4 were measured and evaluated. Owing to the specifically selected melting point of the ink, which is slightly higher than room temperature, various electronic devices, graphics or circuits can be manufactured in a short period of time and then rapidly solidified by cooling in the surrounding air. The liquid-solid phase change mechanism of the written lines was experimentally characterized using a scanning electron microscope. In order to determine the matching substrate, wettability between the metal ink Bi 35 In 48.6 Sn 16 Zn 0.4 and several materials, including mica plate and silicone rubber, was investigated. The resistance-temperature curve of a printed resistor indicated its potential as a temperature control switch. Furthermore, the measured reflection coefficient of a printed double-diamond antenna accords well with the simulated result. With unique merits such as no pollution, no requirement for encapsulation and easy recycling, the present printing approach is an important supplement to current printed electronics and has enormous practical value in the future.

  5. Effect of solidification parameters on mechanical properties of directionally solidified Al-Rich Al-Cu alloys

    Science.gov (United States)

    Çadırlı, Emin

    2013-05-01

    Al(100-x)-Cux alloys (x=3 wt%, 6 wt%, 15 wt%, 24 wt% and 33 wt%) were prepared using metals of 99.99% high purity in vacuum atmosphere. These alloys were directionally solidified under steady-state conditions by using a Bridgman-type directional solidification furnace. Solidification parameters (G, V and ), microstructure parameters (λ1, λ2 and λE) and mechanical properties (HV, σ) of the Al-Cu alloys were measured. Microstructure parameters were expressed as functions of solidification parameters by using a linear regression analysis. The dependency of HV, σ on the cooling rate, microstructure parameters and composition were determined. According to experimental results, the microhardness and ultimate tensile strength of the solidified samples was increased by increasing the cooling rate and Cu content, but decreased with increasing microstructure parameters. The microscopic fracture surfaces of the different samples were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces showed that the type of fracture significantly changed from ductile to brittle depending on the composition.

  6. Cold Heat Release Characteristics of Solidified Oil Droplet-Water Solution Latent Heat Emulsion by Air Bubbles

    Science.gov (United States)

    Inaba, Hideo; Morita, Shin-Ichi

    The present work investigates the cold heat-release characteristics of the solidified oil droplets (tetradecane, C14H30, freezing point 278.9 K)/water solution emulsion as a latent heat-storage material having a low melting point. An air bubbles-emulsion direct-contact heat exchange method is selected for the cold heat-results from the solidified oil droplet-emulsion layer. This type of direct-contact method results in the high thermal efficiency. The diameter of air bubbles in the emulsion increases as compared with that in the pure water. The air bubbles blown from a nozzle show a strong mixing behavior during rising in the emulsion. The temperature effectiveness, the sensible heat release time and the latent heat release time have been measured as experimental parameters. The useful nondimensional emulsion level equations for these parameters have been derived in terms of the nondimensional emalsion level expressed the emulsion layer dimensions, Reynolds number for air flow, Stefan number and heat capacity ratio.

  7. Leach studies on cement-solidified ion exchange resins from decontamination processes at operating nuclear power stations

    International Nuclear Information System (INIS)

    McIsaac, C.V.; Akers, D.W.; McConnell, J.W.; Morcos, N.

    1992-01-01

    The effects of varying pH and leachant compositions on the physical stability and leachability of radionuclides and chelating agents were determined for cement-solidified decontamination ion-exchange resin wastes collected from two operating commercial light water reactors. Small scale waste-form specimens were collected during waste solidifications performed at the Brunswick Steam Electric Plant Unit 1 and at the James A. FitzPatrick Nuclear Power Station. The collected specimens were leach tested, and their compressive strength was measured in accordance with the Nuclear Regulatory Commission's ''Technical Position on Waste Form'' (Revision 1), from the Low-Level Waste Management Branch. Leachates from these studies were analyzed for radionuclides, selected transition metals, and chelating agents to assess the leachability of these waste form constituents. Leachants used for the study were deionized water, simulated seawater, and groundwater compositions similar to those found at Barnwell, South Carolina and Hanford, Washington. Results of this study indicate that initial leachant pH does not affect leachate pH or releases from cement-solidified decontamination ion-exchange resin waste forms. However, differences in leachant composition and the presence of chelating agents may affect the releases of radionuclides and chelating agents. In addition, results from this study indicate that the cumulative releases of radionuclides and chelating agents observed for forms that disintegrated were similar to those for forms that maintained their general physical integrity

  8. Nial and Nial-Based Composites Directionally Solidified by a Containerless Zone Process. Ph.D. Thesis

    Science.gov (United States)

    Joslin, Steven M.

    1995-01-01

    A containerless electromagnetically levitated zone (CELZ) process has been used to directionally solidify NiAl and NiAl-based composites. The CELZ processing results in single crystal NiAl (HP-NiAl) having higher purity than commercially pure NiAl grown by a modified Bridgman process (CP-NiAl). The mechanical properties, specifically fracture toughness and creep strength, of the HP-NiAl are superior to binary CP-NiAl and are used as a base-line for comparison with the composite materials subsequently studied. Two-phase composite materials (NiAl-based eutectic alloys) show improvement in room temperature fracture toughness and 1200 to 1400 K creep strength over that of binary HP-NiAl. Metallic phase reinforcements produce the greatest improvement in fracture toughness, while intermetallic reinforcement produces the largest improvement in high temperature strength. Three-phase eutectic alloys and composite materials were identified and directionally solidified with the intent to combine the improvements observed in the two-phase alloys into one alloy. The room temperature fracture toughness and high temperature strength (in air) serve as the basis for comparison between all of the alloys. Finally, the composite materials are discussed in terms of dominant fracture mechanism observed by fractography.

  9. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  10. Damascus steel ledeburite class

    Science.gov (United States)

    Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

    2017-02-01

    Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

  11. Simulation of continuous cast steel product solidification

    Directory of Open Access Journals (Sweden)

    Ardelean, E.

    2007-06-01

    Full Text Available Primary cooling – inside the tundish – has a great impact over the thickness of the solidified steel crust. If on exiting the tundish the crust is too thin, it can punch and break, as a result of the ferrostatic pressure exerted from the inside by the liquid steel as well as because of the weight of the molten steel. The parameters that influence the amount of dissipated heat depend on the cooling water flow of the tundish, on the pressure and temperature of the cooling water but also on the overheating of the continuously cast steel. The secondary cooling takes place at the exit of the semi-finished product from the tundish, when the solidification is supposed to take place all along the cross section of the strand. In order to achieve it, in addition to a correctly managed primary cooling, it is necessary to obtain the proper correlation of the factors that influence the secondary cooling as well: the water flow rate long the three zones of the installation and its pressure in the secondary circuit. All these have in view a proper solidification length; an intense cooling can generate cracks due to the thermal stress, while a too slow cooling can generate a partial solidification of the strand up to the cropping machine area. The paper presents a mathematical simulation of the continuously cast steel solidification.

    El enfriamiento primario del cristalizador tiene una gran importancia sobre el espesor de la costra de acero solidificado. Si al salir del cristalizador, esta costra es demasiado sutil, bajo la acción de la presión ferro estática ejercitada por el acero líquido del interior y gracias el peso propio del hilo, ésta, puede perforar resultando su rompimiento. Los parámetros que influenyen sobre la cantidad de calor cedida dependen del agua de enfriamiento del catalizador, de la presión y de la temperatura de agua de enfriamiento, pero también del sobrecalentamiento del acero fundido continuamente. A la salida del

  12. Setting of cesium residual ratio of molten solidified waste produced in Japan Atomic Power Company Tokai and Tokai No.2 Power Stations

    International Nuclear Information System (INIS)

    2013-02-01

    JNES investigated the appropriateness of a view of the Japan Nuclear Fuel Co. on cesium residual content and the radioactivity measurement precision regarding the molten solidified (with lowered inorganic salt used) radioactive wastes which were produced from Japan Atomic Power Company Tokai and Tokai No. 2 Power Stations. Based on the written performance report from the request and past disposal confirmation experience, a view of the JNFC is confirmed as appropriate that setting of 15% cesium residual ratio for molten solidified with volume ratio larger than 4% and less than 10% cases. (S. Ohno)

  13. Structural amorphous steels

    International Nuclear Information System (INIS)

    Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

    2004-01-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

  14. Performance Steel Castings

    Science.gov (United States)

    2012-09-30

    system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

  15. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  16. A Method Based on Semi-Solid Forming for Eliminating Coarse Dendrites and Shrinkage Porosity of H13 Tool Steel

    Directory of Open Access Journals (Sweden)

    Yifeng Guo

    2018-04-01

    Full Text Available A method called forging solidifying metal (FSM, which is applied for eliminating coarse dendrites and shrinkage porosity defects of ferrous alloys was proposed based on semi-solid forming technology (SSF. To verify its feasibility, the effects of liquid fraction (FL on the microstructure of the deformed H13 steel were investigated experimentally. The coarse dendrites structure still existed and cracks appeared when the 0.1/s 50% FSM method was carried out at ~20% FL. What is significantly different from that is, the elimination of the coarse dendrites structure and shrinkage porosity defects became more significant, when this method was conducted at the end of solidification (FL < 10%. The microstructure of H13 steel was significantly refined and also became dense in such condition.

  17. Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel

    International Nuclear Information System (INIS)

    Guu, Y.H.; Hocheng, H.; Chou, C.Y.; Deng, C.S.

    2003-01-01

    In this work the electrical discharge machining (EDM) of AISI D2 tool steel was investigated. The surface characteristics and machining damage caused by EDM were studied in terms of machining parameters. Based on the experimental data, an empirical model of the tool steel was also proposed. A new damage variable was used to study the EDM damage. The workpiece surface and re-solidified layers were examined by a scanning electron microscopy. Surface roughness was determined with a surface profilometer. The residual stress acting on the EDM specimen was measured by the X-ray diffraction technique. Experimental results indicate that the thickness of the recast layer, and surface roughness are proportional to the power input. The EDM process introduces tensile residual stress on the machined surface. The EDM damage leads to strength degradation

  18. Quantitative influence of minor and impurity elements on hot cracking susceptibility of extra high-purity type 310 stainless steel

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi; Matsushita, Hideki; Nishimoto, Kazutoshi; Kiuchi, Kiyoshi; Nakayama, Junpei

    2013-01-01

    To evaluate the influence of minor and impurity elements such as C, Mn, P and S on the solidification and ductility-dip cracking susceptibilities of extra high-purity type 310 stainless steels, the transverse-Varestraint test was conducted by using several type 310 stainless steels with different amounts of C, Mn, P and S. Two types of hot cracks occurred in these steels by Varestraint test; solidification and ductility-dip cracks. The solidification cracking susceptibility was significantly reduced as the amounts of C, P and S decreased. The ductility-dip cracking susceptibility also reduced with a decrease in P and S contents. It adversely, however, increased as the C content of the steels was reduced. Mn didn't greatly affect the hot cracking susceptibility of the extra high-purity steels. The characteristic influence on solidification cracking was the ratio of P:S:C=1:1.3:0.56, while Mn negligibly ameliorated solidification cracking in the extra low S (and P) steels. The numerical analysis on the solidification brittle temperature range (BTR) revealed that the reduced solidification cracking susceptibility with decreasing the amounts of C, P and S in steel could be attributed to the reduced BTR due to the suppression of solidification segregation of minor and impurity elements in the finally solidified liquid film between dendrites. On the other hand, a molecular orbital analysis to estimate the binding strength of the grain boundary suggested that the increased ductility-dip cracking susceptibility in extra high-purity steels was caused by grain boundary embrittlement due to the refining of beneficial elements for grain boundary strengthening such as C. (author)

  19. Prediction of as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal conditions

    International Nuclear Information System (INIS)

    Du, Qiang; Li, Yanjun

    2015-01-01

    In this paper, a multi-scale as-cast grain size prediction model is proposed to predict as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal condition, i.e., the existence of temperature gradient. Given melt composition, inoculation and heat extraction boundary conditions, the model is able to predict maximum nucleation undercooling, cooling curve, primary phase solidification path and final as-cast grain size of binary alloys. The proposed model has been applied to two Al-Mg alloys, and comparison with laboratory and industrial solidification experimental results have been carried out. The preliminary conclusion is that the proposed model is a promising suitable microscopic model used within the multi-scale casting simulation modelling framework. (paper)

  20. Morphological variants of carbides of solidification origin in the rapidly solidified powder particles of hypereutectic iron alloy

    International Nuclear Information System (INIS)

    Kusy, M.; Grgac, P.; Behulova, M.; Vyrostkova, A.; Miglierini, M.

    2004-01-01

    The paper deals with the analysis of the morphological variants of solidification microstructures and vanadium rich M 4 C 3 carbide phases in the rapidly solidified (RS) powder particles from hypereutectic Fe-C-Cr-V alloy prepared by the nitrogen gas atomisation. Five main types of solidification microstructures were identified in RS particles: microstructure with globular carbides, microstructure with globular and star-like carbides, microstructure with primary carbides in the centres of eutectic colonies, microstructure with eutectic colonies without primary carbides and microstructure with eutectic spherulites. Based on the morphological features of carbide phases and the thermal history of RS particles, the microstructures were divided into two groups - microstructures morphologically affected and non-affected during the post-recalescence period of solidification. Thermophysical reasons for the morphologically different M 4 C 3 carbide phases development in the RS powder particles are discussed

  1. Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

    Science.gov (United States)

    Harf, F. H.; Tewari, S. N.

    1977-01-01

    Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

  2. Effect of processing on the microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

    1993-01-01

    An Al 80 Fe 10 Si 6 alloy has been rapidly solidified using melt spinning, gas atomization and spray forming processes. The effect of processing techniques on the microstructural characteristics of the alloy has ben evaluated. The melt spun alloy has shown an icosahedral quasicrystalline phase surrounded by a rational approximant structure of the icosahedral phase. The rational approximant structure has been identified as a crystalline cubic silicide phase. The atomized powders have exhibited cellular and dendritic morphology depending on the size of particles. In addition, the second phase particles of the silicide phase are observed to decorate the cell boundaries and interdendritic regions. In contrast, the alloy processed by spray deposition has revealed an equiaxed solidification morphology with a uniform dispersion of find silicon phase inside the grain. The origin of the microstructure in the alloy processed by these techniques is discussed. The results are compared wherever possible with the commercially available Al-Fe-V-Si alloys

  3. Tensile behavior change depending on the microstructure of a Fe-Cu alloy produced from rapidly solidified powder

    International Nuclear Information System (INIS)

    Kakisawa, Hideki; Minagawa, Kazumi; Halada, Kohmei

    2003-01-01

    The relationship between consolidating temperature and the tensile behavior of iron alloy produced from Fe-Cu rapidly solidified powder is investigated. Fe-Cu powder fabricated by high-pressure water atomization was consolidated by heavy rolling at 873-1273 K. Microstructural changes were observed and tensile behavior was examined. Tensile behavior varies as the consolidating temperature changes, and these temperature-dependent differences depend on the morphology of the microstructure on the order of micrometers. The sample consolidated at 873 K shows a good strength/elongation balance because the powder microstructure and primary powder boundaries are maintained. The samples consolidated at the higher temperatures have a microstructure of recrystallized grains, and these recrystallized samples show the conventional relationship between tensile behavior and grain size in ordinal bulk materials

  4. Hydration products and mechanical properties of hydroceramics solidified waste for simulated Non-alpha low and intermediate level radioactive wastes

    International Nuclear Information System (INIS)

    Wang Jin; Hong Ming; Wang Junxia; Li Yuxiang; Teng Yuancheng; Wu Xiuling

    2011-01-01

    In this paper, simulated non-alpha low and intermediate level radioactive wastes was handled as curing object and that of 'alkali-slag-coal fly ash-metakaolin' hydroceramics waste forms were prepared by hydrothermal synthesis method. The hydration products were analyzed by X ray diffraction. The composition of hydrates and the compressive strength of waste forms were determined and measured. The results indicate that the main crystalline phase of hydration products were analcite when the temperature was 150 to 180 degree C and the salt content ratio was 0.10 to 0.30. Analcite diffraction peaks in hydration products is increasing when the temperature was raised and the reaction time prolonged. Strength test results show that the solidified waste forms have superior compressive strength. The compressive strength gradually decreased with the increase in salt content ratio in waste forms. (authors)

  5. Characterization of solidified radioactive wastes produced at Montalto di Castro BWR plant with reference to the site storage

    International Nuclear Information System (INIS)

    Donato, A.; Ricci, G.; Pace, A.

    1985-01-01

    The cement solidification of the Montalto di Castro BWR plant radwastes has been studied both from the point of view of the mixtures of formulation and of the product characterization. Five radwaste types and mixtures of them have been taken into consideration, determining the best chemical formulations starting from the compressive strenght as leading parameter. The solidified products have been characterized from the point of view of the freeze and thawing resistance, the water immersion resistance, the leachability, the dimensional changes and the free standing water. All the tests have been performed taking into account the real site conditions, so the leaching tests and the water immersion tests have been carried out using sea water and table water as leachant

  6. Shipment and Disposal of Solidified Organic Waste (Waste Type IV) to the Waste Isolation Pilot Plant (WIPP)

    International Nuclear Information System (INIS)

    D'Amico, E. L; Edmiston, D. R.; O'Leary, G. A.; Rivera, M. A.; Steward, D. M.

    2006-01-01

    In April of 2005, the last shipment of transuranic (TRU) waste from the Rocky Flats Environmental Technology Site to the WIPP was completed. With the completion of this shipment, all transuranic waste generated and stored at Rocky Flats was successfully removed from the site and shipped to and disposed of at the WIPP. Some of the last waste to be shipped and disposed of at the WIPP was waste consisting of solidified organic liquids that is identified as Waste Type IV in the Contact-Handled Transuranic Waste Authorized Methods for Payload Control (CH-TRAMPAC) document. Waste Type IV waste typically has a composition, and associated characteristics, that make it significantly more difficult to ship and dispose of than other Waste Types, especially with respect to gas generation. This paper provides an overview of the experience gained at Rocky Flats for management, transportation and disposal of Type IV waste at WIPP, particularly with respect to gas generation testing. (authors)

  7. Segregation and microstructure evolution in chill cast and directionally solidified Ni-Mn-Sn metamagnetic shape memory alloys

    Science.gov (United States)

    Czaja, P.; Wierzbicka-Miernik, A.; Rogal, Ł.

    2018-06-01

    A multiphase solidification behaviour is confirmed for a range of Ni-rich and Ni-deficient Ni-Mn-Sn induction cast and directionally solidified (Bridgman) alloys. The composition variation is primarily linked to the changing Mn/Sn ratio, whereas the content of Ni remains largely stable. The partitioning coefficients for the Ni50Mn37Sn13 and Ni46Mn41.5Sn12.5 Bridgman alloys were obtained according to the Scheil equation based on the composition distribution along the longitudinal cross section of the ingots. Homogenization heat treatment performed for 72 h at 1220 K turned out sufficient for ensuring chemical uniformity on the macro- and microscale. It is owed to a limited segregation length scale due to slow cooling rates adopted for the directional solidification process.

  8. A study on crystalline phases present in the as-solidified and crystallized microstructures in Zr53Cu21Al10Ni8Ti8 alloy

    International Nuclear Information System (INIS)

    Neogy, S.; Tewari, R.; Srivastava, D.; Dey, G.K.

    2011-01-01

    In the present study the as-solidified and crystallized microstructures of Zr 53 Cu 21 Al 10 Ni 8 Ti 8 alloy have been examined in detail. Solidification was carried out by melt spinning, suction casting and copper mould casting techniques. The last technique yielded a partially crystalline microstructure, whereas, the other two techniques resulted in amorphous microstructures. (author)

  9. Analysis of Light Gathering Abilities of Dynamically Solidified Micro-lenses, and Their Implementation to Improve Sensitivity of Fluorescent PCR Micro-detectors.

    Science.gov (United States)

    Wu, Jian; Guo, Wei; Wang, Chunyan; Yu, Kuanxin; Chen, Tao; Li, Yinghui

    2015-06-01

    Fluorescent polymerase chain reaction (PCR) is becoming the preferred method of quantitative analysis due to its high specificity and sensitivity. We propose to use a new kind of micro-lens, dynamically solidified with optic glue, to improve the sensitivity of fluorescent PCR micro-detector. We developed light ray track equations for these lenses and used them to calculate relative light intensity distribution curve for stimulation lenses and illumination point probability distribution curve for detection lenses. We manufactured dynamically solidified micro-lenses using optic glue NOA61, and measured their light gathering ability. Lenses with radius/thickness (R/H) ratio of 4 reached light focusing ratio of 3.85 (stimulation lens) and photon collection efficiency of 0.86 (detection lens). We then used dynamically solidified lenses in PCR fluorescence micro-detector and analyzed their effect on the detector sensitivity. We showed that the use of dynamically solidified micro-lenses with R/H = 4 resulted in over 4.4-fold increased sensitivity of the detector.

  10. Experimental study on the properties of drum-packed, cement solidified waste package of pre and after sea dumping test of sea depth 30m and 100m

    International Nuclear Information System (INIS)

    Maki, Yasuro; Abe, Hirotoshi; Hattori, Seiichi

    1976-01-01

    Japan Marine Science and Technology Center has been tackling with the development of the monitoring system to confirm the soundness of drum-packed, cement-solidified low level radioactive waste (the package) during falling and after reaching at sea bed when it is dumped into sea. The test was carried out at Sagami Bay of 30 m and 100 m sea depth using non-radioactive packages. The observation of the falling behaviour of packages in sea was carried out by taking photographs of the motion of packages with an underwater 16 mm movie camera and an underwater industrial TV (ITV), and the observation of the soundness and the area of packages scattered on sea bed was carried out with an underwater ITV and an underwater 70 mm snap camera which were set up on the frame. The proportion of cement-solidified waste was decided so that the uni-axial compressive strength of the cement-solidified waste satisfies the condition of ''The tentative guideline''. Prior to tests at sea, hydrostatic pressure test of packages are carried out on land. After that, core specimens were sampled to obtain the uniaxial compressive strength from packages and were tested. After sea dumping tests, 6 packages were recovered from sea bed, and the soundness were tested. As the results, the deformation and damage of drums and cement solidified waste packages did not occur at all. (Kako, I.)

  11. A Three-Stage Mechanistic Model for Solidification Cracking During Welding of Steel

    Science.gov (United States)

    Aucott, L.; Huang, D.; Dong, H. B.; Wen, S. W.; Marsden, J.; Rack, A.; Cocks, A. C. F.

    2018-03-01

    A three-stage mechanistic model for solidification cracking during TIG welding of steel is proposed from in situ synchrotron X-ray imaging of solidification cracking and subsequent analysis of fracture surfaces. Stage 1—Nucleation of inter-granular hot cracks: cracks nucleate inter-granularly in sub-surface where maximum volumetric strain is localized and volume fraction of liquid is less than 0.1; the crack nuclei occur at solute-enriched liquid pockets which remain trapped in increasingly impermeable semi-solid skeleton. Stage 2—Coalescence of cracks via inter-granular fracture: as the applied strain increases, cracks coalesce through inter-granular fracture; the coalescence path is preferential to the direction of the heat source and propagates through the grain boundaries to solidifying dendrites. Stage 3—Propagation through inter-dendritic hot tearing: inter-dendritic hot tearing occurs along the boundaries between solidifying columnar dendrites with higher liquid fraction. It is recommended that future solidification cracking criterion shall be based on the application of multiphase mechanics and fracture mechanics to the failure of semi-solid materials.

  12. Impingement heat flux by dispersed molten metal fuel on a horizontal stainless steel structure

    International Nuclear Information System (INIS)

    Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

    1989-01-01

    Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high void-age (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 2 tabs

  13. Clean steels for fusion

    International Nuclear Information System (INIS)

    Gelles, D.S.

    1995-03-01

    Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels

  14. Steel fiber reinforced concrete

    International Nuclear Information System (INIS)

    Baloch, S.U.

    2005-01-01

    Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

  15. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  16. Cold formability of steels

    International Nuclear Information System (INIS)

    Lafond, G.; Leclerq, G.; Moliexe, F.; Namdar, R.; Roesch, L.; Sanz, G.

    1977-01-01

    This work was essentially aimed to the study of the following three questions. Is it possible to assess the cold formability of steels using simple material properties as criteria. What values of mechanical properties can one expect to reach in cold formed parts. Are there simple ways of characterizing the speroidization treatments carried out on steels before cold forming operations. The present report describes the results obtained during this investigation. It is logically divided into three separate parts. Experimental study of cold formability in wire drawing. Influence of metallurgical variables on mechanical properties of high carbon cold drawn wires. Contribution to the study of characterization methods of cold forming steels subjected to a spheroidization heat treatment

  17. National steel tries wheeling

    International Nuclear Information System (INIS)

    Dudak, J.R.

    1992-01-01

    In 1989, National Steel felt the need to take the next step to make its Detroit-based division, Great Lakes Steel, more competitive in the world flat-rolled steel market. In 1988, Great Lakes Steel started flowing natural gas through the first fully litigated bypass (Competitive Sourcing Option) of a local distribution company. In 1989, the second connection with the new supply route for gas transportation, Panhandle Eastern had started flowing and the LDC, Michigan Consolidated Gas Co. (MichCon) had pulled out their piping previously serving the plants. Since we had been able to structure a fully reliable supply route, storage and balancing program for gas in the face of such strong opposition by the LDC, the author felt it was time to attack the next singularly sourced major commodity, electricity. Electricity, at this major integrated steel plant, represented approximately 7% of plant cost yearly. Yet being monopolized, Great Lakes Division (GLD) could not multiple source this commodity like it does with its other 93% of costs, except for labor (25% of the 93%). Multiple sourcing is done to bring competitive pressure to suppliers and to diversify supplies and protect plant operation in the event of failure by one supplier. This paper describes National Steel's strategy to reduce the cost of power, at the minimum of capital costs, the most expedient way possible, that does not sacrifice any major long-term potential cost improvements. The results show that competitively priced power is available across the mid-west, at prices well below many state regulated electric utilities, for at least 5 to 15 years, but with major obstacles in obtaining transmission access

  18. Volatilization from PCA steel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

    1996-08-01

    The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

  19. Fatigue damage of steel components

    DEFF Research Database (Denmark)

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  20. Thermally Stable Nanocrystalline Steel

    Science.gov (United States)

    Hulme-Smith, Christopher Neil; Ooi, Shgh Woei; Bhadeshia, Harshad K. D. H.

    2017-10-01

    Two novel nanocrystalline steels were designed to withstand elevated temperatures without catastrophic microstructural changes. In the most successful alloy, a large quantity of nickel was added to stabilize austenite and allow a reduction in the carbon content. A 50 kg cast of the novel alloy was produced and used to verify the formation of nanocrystalline bainite. Synchrotron X-ray diffractometry using in situ heating showed that austenite was able to survive more than 1 hour at 773 K (500 °C) and subsequent cooling to ambient temperature. This is the first reported nanocrystalline steel with high-temperature capability.

  1. Joining uranium to steel

    International Nuclear Information System (INIS)

    Perkins, M.A.

    1976-05-01

    A method has been devised which will allow the joining of uranium to steel by fusion welding through the use of an intermediate material. Uranium-0.5 titanium was joined to AISI 304L stainless steel by using a vanadium insert. Also, a method is now available for selecting possible filler metals when two entirely dissimilar metals need to be joined. This method allows a quantitative ranking to be made of the possible filler metals and thus the most likely candidate can be selected

  2. Nitrogen-alloyed martensitic steels

    International Nuclear Information System (INIS)

    Berns, H.

    1988-01-01

    A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

  3. Influence of laser radiation on structure and properties of steels and alloys

    International Nuclear Information System (INIS)

    Tarasova, T; Popova, E

    2013-01-01

    In present study, and laser alloying of different steels and laser cladding of Ti and SiC powders mixtures was carried out, and microstructure, as well as microhardness profile and wear properties were examined. Research of the influence of lasers alloying modes on the elastic and plastic characteristics of the surface was conducted. As a result of chemical reactions in the cladded layer, a new phase (TiC) was synthesized during cladding process. The results showed that, in the clad layer, TiC was solidified to form dendrites in the clad zone. Produced coatings have high microhardness values in the upper and middle clad areas, about two time higher than clad matrix microhardness.

  4. The effects of composition and thermal path on hot ductility of forging steels

    Science.gov (United States)

    Connolly, Brendan M.

    This work examines the effects of composition and thermal path on the hot ductility of several forging steels with varied aluminum and nitrogen content. The primary mechanisms and controlling factors related to hot ductility are identified with a focus on the role of precipitates and segregation. The unique thermal paths and solidification structures of large cross-section forging ingots are discussed. Hot ductility testing is performed in a manner that approximates industrial conditions experienced by large cross-section forging ingots. A computer model for precipitation of aluminum nitride and vanadium nitride in austenite is presented. Industrial material is examined for comparison to experimental findings. It is found that increased aluminum and nitrogen content coarsens the as-solidified structure. The combined effects of microsegregation and uphill diffusion during deformation allow for carbide precipitation at prior austenite grain boundaries which reduces the hot ductility.

  5. Effect of nitrogen and boron on weldability of austenitic stainless steels

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Albert, S.K.; Srinivasan, G.; Divya, M.; Das, C.R.

    2012-01-01

    Hot cracking is a major problem in the welding of austenitic stainless steels, particularly the fully austenitic grades. A group of alloys of enhanced-nitrogen 316LN austenitic stainless steel is being developed for structural components of the Indian Fast Reactor programme. Studying the hot cracking behaviour of this nitrogen-enhanced austenitic stainless steel is an important consideration during welding, as this material solidifies without any residual delta ferrite in the primary austenitic mode. Nitrogen has potent effects on the solidification microstructure, and hence has a strong influence on the hot cracking behaviour. Different heats of this material were investigated, which included fully austenitic stainless steels containing 0.070.22 wt% nitrogen. Also, borated austenitic stainless steels, such as type 304B4, have been widely used in the nuclear applications primarily due to its higher neutron absorption efficiency. Weldability is a major concern for this alloy due to the formation of low melting eutectic phase that is enriched with iron, chromium, molybdenum and boron. Fully austenitic stainless steels are prone to hot cracking during welding in the absence of a small amount of delta ferrite, especially for compositions rich in elements like boron that increases the tendency to form low melting eutectics. Detailed weldability investigations were carried out on a grade 304B4 stainless steel containing 1.3 wt% boron. Among the many approaches that have been used to determine the hot cracking susceptibility of different alloys, Variable-Restraint (Varestraint) weld test and Hot Ductility (Gleeble) tests are commonly used to evaluate the weldability of austenitic alloys. Hence, investigations on these materials consisted of detailed metallurgical characterization and weldability studies that included studying both the fusion zone and liquation cracking susceptibility, using Varestraint tests at 0.254.0%, strain levels and Gleeble (thermo

  6. Freezing controlled penetration of molten metals flowing through stainless steel tubes

    International Nuclear Information System (INIS)

    Sienicki, J.J.; Spencer, B.W.; Vetter, D.L.; Wesel, R.H.

    1985-01-01

    The freezing controlled penetration potential of molten metals flowing within stainless steel structure is important to the safety assessment of hypothetical severe accidents in liquid metal reactors. A series of scoping experiments has been performed in which molten stainless steel and nickel at various initial temperatures and driving pressures were injected downward and upward into 6.4 and 3.3 mm ID stainless steel tubes filled with argon gas and initially at room temperature. In all tests, there was no evidence that the solid tube wall was wetted by the molten metals. The penetration phenomena are markedly different for downward versus upward injections. The dependency upon tube orientation is explained in terms of the absence of wetting. Complete plugs were formed in all experiments halting the continued injection of melt. Calculations with a fluid dynamics/heat transfer computer code show that the injected masses limited by plugging are consistent with freezing through the growth of a stable solidified layer (crust) of metal upon the solid tube wall. 23 refs., 5 figs., 2 tabs

  7. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  8. Reaction- and melting behaviour of LWR-core components UO2, Zircaloy and steel during the meltdown period

    International Nuclear Information System (INIS)

    Hofmann, P.

    1976-07-01

    The reaction behaviour of the UO 2 , Zircaloy-4 and austenitic steel core components was investigated as a function of temperature (till melting temperatures) under inert and oxidizing conditions. Component concentrations varied between that of Corium-A (65 wt.% UO 2 , 18% Zry, 17% steel) and that of Corium-E (35 wt.% UO 2 , 10% Zry, 55% steel). In addition, Zircaloy and stainless steel were used with different degrees of oxidation. The paper describes systematically the phases that arise during heating and melting. The integral composition of the melts and the qualitative as well as quantitative analysis of the phases present in solidified corium are given. In some cases melting points have been determined. The reaction and melting behaviour of the corium specimens strongly depends on the concentration and on the degree of oxidation of the core components. First liquid phases are formed at the Zry-steel interface at about 1,350 0 C. The maximum temperatures of about 2,500 0 C for the complete melting of the corium-specimens are well below the UO 2 melting point. Depending on the steel content and/or degree of oxidation of Zry and steel, a homogeneous metallic or oxide melt or two immiscible melts - one oxide and the other metallic - are obtained. During the melting experiments performed under inert gas conditions the chemical composition of the molten specimens generally change by evaporation losses of single elements, especially of uranium, zirconium and oxygen. The total weight losses go up to 30%; under oxidizing conditions they are substantially smaller due to the occurrence of different phases. In air or water vapor, the occurrence of the phases and the melting behaviour of the core components are strongly influenced by the oxidation rate and the oxygen supply to the surface of the melt. In the case of the hypothetical core melting accident, a heterogeneous melt (oxide and metallic) is probable after the meltdown period. (orig./RW) [de

  9. Guns, Germs and Steel

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 6; Issue 1. Guns, Germs and Steel - A Short History of Everybody for the Last 13,000 years. Suri Venkatachalam. Book Review Volume 6 Issue 1 January 2001 pp 84-88. Fulltext. Click here to view fulltext PDF. Permanent link:

  10. Underwater welding of steel

    International Nuclear Information System (INIS)

    Ibarra, S.; Olson, D.L.

    1992-01-01

    A fundamental basis to understand the behavior of wet underwater welding of steel is introduced. Both the pyrometallurgical and physical metallurgy concepts are discussed. Modifications of welding consumables and practice are suggested. This chapter promotes further contributions of meatllurgical research to improve and promote wet underwater welding. (orig.)

  11. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  12. On choice of tempered steels

    International Nuclear Information System (INIS)

    Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

    1978-01-01

    For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

  13. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, W., E-mail: witorw@gmail.com [Programa de Pós-Graduação em Ciência e Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Bolfarini, C., E-mail: cbolfa@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Kiminami, C.S., E-mail: kiminami@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Botta, W.J., E-mail: wjbotta@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil)

    2016-12-15

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}, Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}. The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al{sub 5}Co{sub 2} and Al{sub 13}Co{sub 4} and are quasicrystalline approximants. Although the Al{sub 5}Co{sub 2} phase has already been reported in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the presence of the monoclinic Al{sub 13}Co{sub 4} is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al{sub 13}Co{sub 4} phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the compositions Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were chosen to be within the region of formation of the quaternary extension of the Al{sub 13}Co{sub 4} phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system

  14. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wolf, W.; Bolfarini, C.; Kiminami, C.S.; Botta, W.J.

    2016-01-01

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al 71 Co 13 Fe 8 Cr 8 , Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al 71 Co 13 Fe 8 Cr 8 alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al 71 Co 13 Fe 8 Cr 8 . The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al 5 Co 2 and Al 13 Co 4 and are quasicrystalline approximants. Although the Al 5 Co 2 phase has already been reported in the Al 71 Co 13 Fe 8 Cr 8 alloy, the presence of the monoclinic Al 13 Co 4 is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al 13 Co 4 phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al 71 Co 13 Fe 8 Cr 8 alloy, the compositions Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were chosen to be within the region of formation of the quaternary extension of the Al 13 Co 4 phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system, around the compositions studied, is composed of quaternary extensions of Al-Co intermetallic phases, which present solubility of Fe and Cr at Co atomic sites. - Highlights: •The Al rich region of the Al

  15. Challenges in Special Steel Making

    Science.gov (United States)

    Balachandran, G.

    2018-02-01

    Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

  16. Heat Treatment and Properties of Iron and Steel

    National Research Council Canada - National Science Library

    Digges, Thomas

    1966-01-01

    .... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

  17. Influence of micro-additions of bismuth on structures, mechanical and electrical transport properties of rapidly solidified Sn-3.5% Ag Alloy from melt

    International Nuclear Information System (INIS)

    El Bahay, M.M.; Mady, H.A.

    2005-01-01

    The present study was undertaken to investigate the influence of the Bi addition in the Sn-3.5 Ag rapidly solidified binary system for use as a Pb-free solder. The resulting properties of the binary system were extended to the Sn based ternary systems Sn 9 6.5-X Ag 3 .5 Bi x (0≤ X ≤ 2.5) solder. The structure and electrical resistivity of rapidly solidified (melt spun) alloys have been investigated. With the addition of up to 2.5 mass % Bi, the melting temperature decreases from 221.1 to 214.8 degree C. Wetting contact angle of the six alloys on Cu Zn 3 0 substrate are carried out at 573 K. Microhardness evaluations were also performed on the Sn-Ag-Bi alloys. The measured values and other researcher's results were compared with the calculated data

  18. Variation of long-period stacking order structures in rapidly solidified Mg97Zn1Y2 alloy

    International Nuclear Information System (INIS)

    Matsuda, M.; Ii, S.; Kawamura, Y.; Ikuhara, Y.; Nishida, M.

    2005-01-01

    The long-period stacking order (LPSO) structures in rapidly solidified Mg 97 Zn 1 Y 2 alloy have been studied by conventional and high-resolution transmission electron microscopes (HRTEMs). There are four kinds of stacking sequences in the LPSO structures, i.e., 18R of ABABABCACACABCBCBC, 14H of ACBCBABABABCBC, 10H of ABACBCBCAB and 24R of ABABABABCACACACABCBCBCBC. The 18R structure is dominantly observed in the present study. The rest three are occasionally observed in places. The 10H and 24R structures are recently discovered. The lattice constants of 18R(1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 , 14H(2-bar -bar 1-bar 2-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2-bar 1-bar -bar 2), 10H(1-bar 3-bar -bar 1-bar 1-bar -bar 3-bar 1-bar ) and 24R(1-bar 1-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 structures are estimated to be a=0.320nm and c=4.678nm, a=0.325nm and c=3.694nm, a=0.325nm and c=2.603nm, a=0.322nm and c=6.181nm for the hexagonal structure, respectively

  19. Formation of equiaxed crystal structures in directionally solidified Al-Si alloys using Nb-based heterogeneous nuclei

    Science.gov (United States)

    Bolzoni, Leandro; Xia, Mingxu; Babu, Nadendla Hari

    2016-01-01

    The design of chemical compositions containing potent nuclei for the enhancement of heterogeneous nucleation in aluminium, especially cast alloys such as Al-Si alloys, is a matter of importance in order to achieve homogeneous properties in castings with complex geometries. We identified that Al3Nb/NbB2 compounds are effective heterogeneous nuclei and are successfully produced in the form of Al-2Nb-xB (x = 0.5, 1 and 2) master alloys. Our study shows that the inoculation of Al-10Si braze alloy with these compounds effectively promotes the heterogeneous nucleation of primary α-Al crystals and reduces the undercooling needed for solidification to take place. Moreover, we present evidences that these Nb-based compounds prevent the growth of columnar crystals and permit to obtain, for the first time, fine and equiaxed crystals in directionally solidified Al-10Si braze alloy. As a consequence of the potent heterogeneous particles, the size of the α-Al crystals was found to be less dependent on the processing conditions, especially the thermal gradient. Finally, we also demonstrate that the enhanced nucleation leads to the refinement of secondary phases such as eutectic silicon and primary silicon particles. PMID:28008967

  20. Long-term reactive transport modelling of stabilized/solidified waste: from dynamic leaching tests to disposal scenarios

    Energy Technology Data Exchange (ETDEWEB)

    Windt, Laurent de [Ecole des Mines de Paris, CG-Hydrodynamics and Reaction Group, 35 R. St-Honore, 77300 Fontainebleau (France)]. E-mail: laurent.dewindt@ensmp.fr; Badreddine, Rabia [INERIS, Direction des Risques Chroniques, Unite Dechets et Sites Pollues, Parc Technologique Alata BP 2, 60550 Verneuil-en-Halatte (France); Lagneau, Vincent [Ecole des Mines de Paris, CG-Hydrodynamics and Reaction Group, 35 R. St-Honore, 77300 Fontainebleau (France)

    2007-01-31

    Environmental impact assessment of hazardous waste disposal relies, among others, on standardized leaching tests characterized by a strong coupling between diffusion and chemical processes. In that respect, this study shows that reactive transport modelling is a useful tool to extrapolate laboratory results to site conditions characterized by lower solution/solid (L/S) ratios, site specific geometry, infiltration, etc. A cement solidified/stabilized (S/S) waste containing lead is investigated as a typical example. The reactive transport model developed in a previous study to simulate the initial state of the waste as well as laboratory batch and dynamic tests is first summarized. Using the same numerical code (HYTEC), this model is then integrated to a simplified waste disposal scenario assuming a defective cover and rain water infiltration. The coupled evolution of the S/S waste chemistry and the pollutant plume migration are modelled assessing the importance of the cracking state of the monolithic waste. The studied configurations correspond to an undamaged and fully sealed system, a few main fractures between undamaged monoliths and, finally, a dense crack-network in the monoliths. The model considers the potential effects of cracking, first the increase of rain water and carbon dioxide infiltration and, secondly, the increase of L/S ratio and reactive surfaces, using either explicit fracture representation or dual porosity approaches.

  1. Effect of Trace Ce on Microstructure and Properties of Near-rapidly Solidified Al-Zn-Mg-Cu Alloys

    Directory of Open Access Journals (Sweden)

    HUANG Gao-ren

    2018-03-01

    Full Text Available Through using DSC, XRD, SEM, EDS, static tensile test and other analysis methods of materials, the effect of trace Ce on microstructure and properties of near-rapidly solidified Al-Zn-Mg-Cu alloy was studied in order to find out rational homogenizing heat treatment process. The results show that Ce plays a role of refining grain and purifying molten alloy. The addition of Ce reduces dendritic spacing, refines the grain structures, eliminates dispersed shrinkage. The addition of Ce reduces the initial melting point of low melting eutectic phases by 3℃, under the same homogenization conditions. Trace Ce promotes the dissolution of low melting eutectic phases into the matrix, which improves the effect of homogenization. Homogenization temperatures of alloy A should be lower than 480℃and alloy B should be lower than 470℃; the addition of Ce decreases the homogenization temperature and improves the homogenization effect. The addition of Ce also greatly increases the tensile strength of the alloys.

  2. Mechanism of nucleation and growth of hydrogen porosity in solidifying A356 aluminum alloy: an analytical solution

    International Nuclear Information System (INIS)

    Li, K.-D.; Chang, Edward

    2004-01-01

    This study derives an analytical solution for the mechanism of nucleation and growth of hydrogen pore in the solidifying A356 aluminum alloy. A model of initial transient hydrogen redistribution in the growing dendritic grain is used to modify the lever rule for the mechanism of nucleation of pore. The model predicts the fraction of solid at nucleation, the temperature range of nucleation, the radius of hydrogen diffusion cell, and the supersaturation of hydrogen needed for nucleation. The role of solidus velocity in nucleation is explained. The parameters calculated from the model of nucleation are used for analyzing the mechanism of kinetic diffusion-controlled growth of pore, in which the mathematical transformations of variables are introduced. With the transformations, it is argued that the diffusion problem involving the liquid and solid phases during solidification could be treated as a classic problem of precipitation in the single-phase medium treated by Ham or Avrami. The analytical solution for the nucleation of pore is compared with the mechanism of macrosegregation. The predicted volume percent of porosity and radius of pore based on the mechanism of growth of pore is discussed with respect to the thermodynamic solution, the published experimental data, the numerical solutions, and the role of interdendritic fluid flow governed by Darcy's law

  3. Macrosegregation During Re-melting and Holding of Directionally Solidified Al-7 wt.% Si Alloy in Microgravity

    Science.gov (United States)

    Lauer, M.; Ghods, M.; Angart, S. G.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-08-01

    As-cast aluminum-7 wt.% ailicon alloy sample rods were re-melted and directionally solidified on Earth which resulted in uniform dendritically aligned arrays. These arrays were then partially back-melted through an imposed, and constant, temperature gradient in the microgravity environment aboard the International Space Station. The mushy zones that developed in the seed crystals were held for different periods prior to initiating directional solidification. Upon return, examination of the initial mushy-zone regions exhibited significant macrosegregation in terms of a solute-depleted zone that increased as a function of the holding time. The silicon (solute) content in these regions was measured on prepared longitudinal sections by electron microprobe analysis as well as by determining the fraction eutectic on several transverse sections. The silicon content was found to increase up the temperature gradient resulting in significant silicon concentration immediately ahead of the mushy-zone tips. The measured macrosegregation agrees well with calculations from a mathematical model developed to simulate the re-melting and holding process. The results, due to processing in a microgravity environment where buoyancy and thermosolutal convection are minimized, serve as benchmark solidification data.

  4. Evolution of the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under high pressure

    International Nuclear Information System (INIS)

    Wang, Hongwei; Zhu, Dongdong; Zou, Chunming; Wei, Zunjie

    2012-01-01

    Highlights: → The microstructure of Ti-48Al alloy changes under high pressure. → With increasing pressure, the amount of γ s phase decreases. → High pressure leads to the decreasing of lamellar spacing. → The nanohardness of lamellar structure increases with pressure. -- Abstract: In this work the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under different pressures (normal pressure, 2 GPa, 4 GPa) were experimental investigated by using a tungsten-carbide six-anvil apparatus. The results indicate that high pressure does not change the phase constitution of Ti-48 at.%Al alloy. However, the microstructure changes under high pressure. With increasing pressure, the volume fraction of interdendritic γ (γ s ) phase decreases and Al concentration in lamellae increases. When the pressure is 4 GPa, there is only a little γ s embedded in lamellar structure. The volume fraction of γ s phase is approximately 17.0% for normal pressure, 8.73% for 2 GPa, 0.69% for 4 GPa. The lamellar spacings also decrease with pressure, which are 495 nm, 345 nm, 227 nm under normal pressure, 2 GPa, 4 GPa, respectively. The change in nanohardness was discussed based on the microstructural observations. It shows a certain increase of the nanohardness as the pressure increases from normal pressure to 4 GPa. When the pressure is 4 GPa, the nanohardness increases by 50.2% compared with that of normal pressure.

  5. Sensitive determination of cadmium using solidified floating organic drop microextraction-slotted quartz tube-flame atomic absorption spectroscopy.

    Science.gov (United States)

    Akkaya, Erhan; Chormey, Dotse Selali; Bakırdere, Sezgin

    2017-09-20

    In this study, solidified floating organic drop microextraction (SFODME) by 1-undecanol was combined with slotted quartz tube flame atomic absorption spectrometry (SQT-FAAS) for the determination of cadmium at trace levels. Formation of a complex with 4,4'-dimethyl-2,2'-bipyridine facilitated the extraction of cadmium from aqueous solutions. Several chemical variables were optimized in order to obtain high extraction outputs. Parameters such as concentration of the ligand, pH, and amount of buffer solution were optimized to enhance the formation of cadmium complex. The SFODME method was assisted by dispersion of extractor solvent into aqueous solutions using 2-propanol. Under the optimum extraction and instrumental conditions, the limit of detection and limit of quantitation values obtained for cadmium using the combined methods (SFODME-SQT-FAAS) were found to be 0.4 and 1.3 μg L -1 , respectively. Matrix effects on the method were also examined for tap water and wastewater, and spiked recovery results were found to be very satisfactory. Graphical Abstract SFODME-SQT-FAAS system for sensitive determination of cadmium.

  6. The influence of Si and V on the kinetics of phase transformation and microstructure of rapidly solidified Al-Fe-Zr alloys

    OpenAIRE

    Karpe B.; Kosec B.; Nagode A.; Bizjak M.

    2013-01-01

    The influence of Si and V on the precipitation kinetics of the rapidly solidified (RS) Al-Fe-Zr alloys is presented. Precipitation kinetics and microstructural development of RS Al-Fe-Zr alloys with Si or V addition have been investigated by the combination of four point electrical resistance measurement, optical microscopy, transmition electron microscopy (TEM) and scanning electron microscopy (SEM). For verification of the electrical resistivity measurement results differential scanni...

  7. Research to Improve the Efficiency of Double Stereo PCR Microfluidic Chip by Passivating the Inner Surface of Steel Capillary with NOA61.

    Science.gov (United States)

    Wu, Jian; Guo, Wei; Wang, Chunyan; Yu, Kuanxin; Ma, Ying; Chen, Tao; Li, Yinghui

    2015-06-01

    In this paper, we report the improvement of PCR microfluidic chip efficiency achieved by coating the inner surface of steel capillary microchannel with a 22-µm film of the ultraviolet-solidified NOA61 using a device invented by us. Our results indicate that with this treatment, the roughness of the inside wall of steel capillary was improved from Ra = 0.921 to Ra = 0.254. The contact angle was decreased from about 95° to 56°, and the surface hydrophobicity was also increased. The flow pressure for performing the real-time PCR in the microfluidic chip with modified surface was reduced by twofold (2.11/1) and that resulted in a substantially increased efficiency of PCR. A modification of the microchannel interior surface improved the quality of the on-chip integrated PCR procedure.

  8. Microtexture formation of Ni99B1 alloys solidified on an ESL and an EML-a study based on the EBSP technique

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2007-01-01

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni 99 B 1 (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL

  9. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni99B1 melts solidified on an electrostatic levitator and an electromagnetic levitator

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2006-01-01

    Ni 99 B 1 alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random

  10. Microtexture formation of Ni{sub 99}B{sub 1} alloys solidified on an ESL and an EML-a study based on the EBSP technique

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-Mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2007-03-25

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni{sub 99}B{sub 1} (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL.

  11. Microstructure formation and in situ phase identification from undercooled Co-61.8 at.% Si melts solidified on an electromagnetic levitator and an electrostatic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [National Institute of Advanced Industrial Science and Technology (AIST), Materials Research Institute for Sustainable Development, 2266-98 Shimo-Shidami, Moriyama, Nagoya, Aichi 463-8560 (Japan); Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-mail: li.mingjun@aist.go.jp; Nagashio, Kosuke [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Ishikawa, Takehiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Mizuno, Akitoshi; Adachi, Masayoshi; Watanabe, Masahito [Department of Physics, Gakushuin University, 1-5-1 Mejiro, Toshima, Tokyo 171-8588 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Katayama, Yoshinori [Japan Atomic Energy Agency (JAEA), 1-1-1 Kouto, Mikazuki, Sayo, Hyogo 679-5148 (Japan)

    2008-06-15

    Co-61.8 at.% Si (CoSi-CoSi{sub 2}) eutectic alloys were solidified on an electromagnetic levitator (EML) and an electrostatic levitator (ESL) at different undercooling levels. The results indicated that there is only a single recalescence event at low undercooling with the CoSi intermetallic compound as primary phase, which is independent of processing facilities, on either an EML or an ESL. The microstructure, however, is strongly dependent on the processing facility. The interior melt flow behavior in the sphere solidified at the EML differs substantially from that at the ESL, thus yielding different microstructures. On high undercooling, double recalescence takes place regardless of levitation condition. In situ X-ray diffraction of alloys solidified on the EML demonstrates that the CoSi{sub 2} compound becomes the primary phase upon the first recalescence, and the CoSi intermetallic phase crystallizes during the second recalescence. In addition to phase identification, real-time diffraction patterns can also provide additional evidence of the fragmentation of the primary phase and the ripening feature in the subsequent cooling process in the semisolid state. The phase competition between the CoSi and CoSi{sub 2} compounds is discussed when considering the nucleation barrier. The low interfacial energy of the CoSi{sub 2} phase favors a preferential nucleation event over the CoSi phase, which also plays a critical role in non-reciprocity nucleation and thus yields a double recalescence profile at high undercooling.

  12. Examination of solidified and stabilized matrices as a result of solidification and stabilization process of arseniccontaining sludge with portland cement and lime

    Directory of Open Access Journals (Sweden)

    Tanapon Phenrat

    2004-02-01

    Full Text Available By solidification and stabilization (S/S with Portland cement and lime, it is possible to reduce arsenic concentration in leachate of the arsenic-containing sludge from arsenic removal process by coagulation with ferric chloride. From the initial arsenic concentration in leachate of unsolidified /unstabilized sludge which was around 20.75 mg/L, the arsenic concentrations in leachate of solidified/stabilized waste were reduced to 0.3, 0.58, 1.09, and 1.85 mg/L for the waste-to-binder ratios of 0.15, 0.25, 0.5, and 1, respectively, due tothe formation of insoluble calcium-arsenic compounds. To be more cost effective for the future, alternative uses of these S/S products were also assessed by measurement of compressive strength of the mortar specimens. It was found that the compressive strengths of these matrices were from 28 ksc to 461 ksc. In conclusion, considering compressive strength and leachability of the solidified matrices, some of these solidified/ stabilized products have potential to serve as an interlocking concrete paving block.

  13. Steel for nuclear applications

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.

    1978-01-01

    A steel contains, in percent by weight, the following constituents: carbon from 0.13 to 0.18, silicon from 0.17 to 0.37, manganese from 0.30 to 0.60, chromium from 1.7 to 2.4, nickel from 1.0 to 1.5, molybdenum from 0.5 to 0.7, vanadium from 0.05 to 0.12, aluminium from 0.01 to 0.035, nitrogen from 0.05 to 0.012, copper from 0.11 to 0.20, arsenic from 0.0035 to 0.0055, iron and impurities, the balance. This steel is preferable for use in the manufacture of nuclear reactors. 1 table

  14. Advances in stainless steels

    International Nuclear Information System (INIS)

    Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

    2010-01-01

    This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

  15. Steel containment buckling

    International Nuclear Information System (INIS)

    Bennett, J.G.; Fly, G.W.; Baker, W.E.

    1984-01-01

    The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

  16. Steel containment buckling

    International Nuclear Information System (INIS)

    Butler, T.A.; Baker, W.E.

    1986-01-01

    Two aspects of buckling of a free-standing nuclear steel containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require a dynamic capacity reduction factor to be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are suggested

  17. Reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Van De Velde, J.; Fabry, A.; Van Walle, E.; Chaouuadi, R.

    1998-01-01

    Research and development activities related to reactor pressure vessel steels during 1997 are reported. The objectives of activities of the Belgian Nuclear Research Centre SCK/CEN in this domain are: (1) to develop enhanced surveillance concepts by applying micromechanics and fracture-toughness tests to small specimens, and by performing damage modelling and microstructure characterization; (2) to demonstrate a methodology on a broad database; (3) to achieve regulatory acceptance and industrial use

  18. Reactor Pressure Vessel Steels

    Energy Technology Data Exchange (ETDEWEB)

    Van de Velde, J.; Fabry, A.; Van Walle, E.; Chaoudi, R

    1998-07-01

    SCK-CEN's R and D programme on Reactor Pressure Vessel (RPV) Steels in performed in support of the RVP integrity assessment. Its main objectives are: (1) to develop enhanced surveillance concepts by applying micromechanics and fracture-toughness tests to small specimens, and by performing damage modelling and microstructure characterization; (2) to demonstrate the applied methodology on a broad database; (3) to achieve regulatory acceptance and industrial use. Progress and achievements in 1999 are reported.

  19. Steele Richardson Olszewski syndrome

    Directory of Open Access Journals (Sweden)

    Vijayashree S Gokhale

    2013-01-01

    Full Text Available Parkinson′s disease and its plus syndromes are an important cause of morbidity in the geriatric age group. Its plus syndromes show a myriad of clinical features characterized by progressive symptoms. Here we present a 65-year-old woman with progressive "Parkinsonian-like features," i.e., mask-like face, slowness of all movements and tendency to fall, and difficulty in eye movements, leading to the diagnosis of Steele Richardson Olszewski Syndrome or progressive supranuclear palsy.

  20. Steels and welding nuclear

    International Nuclear Information System (INIS)

    Sessa, M.; Milella, P.P.

    1987-01-01

    This ENEA Data-Base regards mechanical properties, chemical composition and heat treatments of nuclear pressure vessel materials: type A533-B, A302-B, A508 steel plates and forgings, submerged arc welds and HAZ before and after nuclear irradiation. Irradiation experiments were generally performed in high flux material test reactors. Data were collected from international available literature about water nuclear reactors pressure vessel materials embrittlement

  1. Contaminated Mexican steel incident

    International Nuclear Information System (INIS)

    1985-01-01

    This report documents the circumstances contributing to the inadvertent melting of cobalt 60 (Co-60) contaminated scrap metal in two Mexican steel foundries and the subsequent distribution of contaminated steel products into the United States. The report addresses mainly those actions taken by US Federal and state agencies to protect the US population from radiation risks associated with the incident. Mexico had much more serious radiation exposure and contamination problems to manage. The United States Government maintained a standing offer to provide technical and medical assistance to the Mexican Government. The report covers the tracing of the source to its origin, response actions to recover radioactive steel in the United States, and return of the contaminated materials to Mexico. The incident resulted in significant radiation exposures within Mexico, but no known significant exposure within the United States. Response to the incident required the combined efforts of the Nuclear Regulatory Commission (NRC), Department of Energy, Department of Transportation, Department of State, and US Customs Service (Department of Treasury) personnel at the Federal level and representatives of all 50 State Radiation Control Programs and, in some instances, local and county government personnel. The response also required a diplomatic interface with the Mexican Government and cooperation of numerous commercial establishments and members of the general public. The report describes the factual information associated with the event and may serve as information for subsequent recommendations and actions by the NRC. 8 figures

  2. Hydrogen effects in stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1983-01-01

    The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

  3. Multiphysics modeling of the steel continuous casting process

    Science.gov (United States)

    Hibbeler, Lance C.

    This work develops a macroscale, multiphysics model of the continuous casting of steel. The complete model accounts for the turbulent flow and nonuniform distribution of superheat in the molten steel, the elastic-viscoplastic thermal shrinkage of the solidifying shell, the heat transfer through the shell-mold interface with variable gap size, and the thermal distortion of the mold. These models are coupled together with carefully constructed boundary conditions with the aid of reduced-order models into a single tool to investigate behavior in the mold region, for practical applications such as predicting ideal tapers for a beam-blank mold. The thermal and mechanical behaviors of the mold are explored as part of the overall modeling effort, for funnel molds and for beam-blank molds. These models include high geometric detail and reveal temperature variations on the mold-shell interface that may be responsible for cracks in the shell. Specifically, the funnel mold has a column of mold bolts in the middle of the inside-curve region of the funnel that disturbs the uniformity of the hot face temperatures, which combined with the bending effect of the mold on the shell, can lead to longitudinal facial cracks. The shoulder region of the beam-blank mold shows a local hot spot that can be reduced with additional cooling in this region. The distorted shape of the funnel mold narrow face is validated with recent inclinometer measurements from an operating caster. The calculated hot face temperatures and distorted shapes of the mold are transferred into the multiphysics model of the solidifying shell. The boundary conditions for the first iteration of the multiphysics model come from reduced-order models of the process; one such model is derived in this work for mold heat transfer. The reduced-order model relies on the physics of the solution to the one-dimensional heat-conduction equation to maintain the relationships between inputs and outputs of the model. The geometric

  4. Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

    International Nuclear Information System (INIS)

    Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

    1989-01-01

    Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab

  5. Cooling thermal parameters and microstructure features of directionally solidified ternary Sn–Bi–(Cu,Ag) solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Bismarck L., E-mail: bismarck_luiz@yahoo.com.br [Department of Materials Engineering, Federal University of São Carlos, UFSCar, 13565-905 São Carlos, SP (Brazil); Garcia, Amauri [Department of Manufacturing and Materials Engineering, University of Campinas, UNICAMP, 13083-860 Campinas, SP (Brazil); Spinelli, José E. [Department of Materials Engineering, Federal University of São Carlos, UFSCar, 13565-905 São Carlos, SP (Brazil)

    2016-04-15

    Low temperature soldering technology encompasses Sn–Bi based alloys as reference materials for joints since such alloys may be molten at temperatures less than 180 °C. Despite the relatively high strength of these alloys, segregation problems and low ductility are recognized as potential disadvantages. Thus, for low-temperature applications, Bi–Sn eutectic or near-eutectic compositions with or without additions of alloying elements are considered interesting possibilities. In this context, additions of third elements such as Cu and Ag may be an alternative in order to reach sounder solder joints. The length scale of the phases and their proportions are known to be the most important factors affecting the final wear, mechanical and corrosions properties of ternary Sn–Bi–(Cu,Ag) alloys. In spite of this promising outlook, studies emphasizing interrelations of microstructure features and solidification thermal parameters regarding these multicomponent alloys are rare in the literature. In the present investigation Sn–Bi–(Cu,Ag) alloys were directionally solidified (DS) under transient heat flow conditions. A complete characterization is performed including experimental cooling thermal parameters, segregation (XRF), optical and scanning electron microscopies, X-ray diffraction (XRD) and length scale of the microstructural phases. Experimental growth laws relating dendritic spacings to solidification thermal parameters have been proposed with emphasis on the effects of Ag and Cu. The theoretical predictions of the Rappaz-Boettinger model are shown to be slightly above the experimental scatter of secondary dendritic arm spacings for both ternary Sn–Bi–Cu and Sn–Bi–Ag alloys examined. - Highlights: • Dendritic growth prevailed for the ternary Sn–Bi–Cu and Sn–Bi–Ag solder alloys. • Bi precipitates within Sn-rich dendrites were shown to be unevenly distributed. • Morphology and preferential region for the Ag{sub 3}Sn growth depend on Ag

  6. Electrochemical properties of rapidly solidified Si-Ti-Ni(-Cu) base anode for Li-ion rechargeable batteries

    Science.gov (United States)

    Kwon, Hye Jin; Sohn, Keun Yong; Park, Won-Wook

    2013-11-01

    In this study, rapidly solidified Si-Ti-Ni-Cu alloys have been investigated as high capacity anodes for Li-ion secondary batteries. To obtain nano-sized Si particles dispersed in the inactive matrix, the alloy ribbons were fabricated using the melt spinning process. The thin ribbons were pulverized using ball-milling to make a fine powder of ˜ 4 µm average size. Coin-cell assembly was carried out under an argon gas in a glove box, in which pure lithium was used as a counter-electrode. The cells were cycled using the galvanostatic method in the potential range of 0.01 V and 1.5 V vs. Li/Li+. The microstructure and morphology were examined using an x-ray diffractometer, Field-Emission Scanning Electron Microscopy and High Resolution Transmission Electron Microscopy. Among the anode alloys, the Si70Ti15Ni15 electrodes had the highest discharge capacity (974.1 mAh/g) after the 50th cycle, and the Si60Ti16Ni16Cu8 electrode showed the best coulombic efficiency of ˜95.9% in cyclic behavior. It was revealed that the Si7Ni4Ti4 crystal phase coexisting with an amorphous phase, could more efficiently act as a buffer layer than the fully crystallized Si7Ni4Ti4 phase. Consequently, the electrochemical properties of the anode materials pronouncedly improved when the nano-sized primary Si particle was dispersed in the inactive Si7Ni4Ti4-based matrix mixed with an amorphous structure.

  7. Formulation development and in vitro evaluation of solidified self-microemulsion in the form of tablet containing atorvastatin calcium.

    Science.gov (United States)

    Ali, Kazi Asraf; Mukherjee, Biswajit; Bandyopadhyay, Amal Kumar

    2013-11-01

    The objective of our present study was to prepare solid self-microemulsion in the form of tablet of a poorly water soluble drug, Atorvastatin calcium (ATNC) to increase the solubility, dissolution rate, and minimize the hazards experienced from liquid emulsions. Self-microemulsifying ATNC tablet was formulated mainly by using self-emulsifying base, solidifying agent silicon dioxide and sodium starch glycolate as tablet disintegrant. Self-emulsifying base containing Transcutol P, Gelucire 44/14, and Lutrol F68 with their ratios in the formulation, were best selected by solubility study and ternary phase diagram in different vehicles. Particle size of microemulsion from tablet, physical parameters of the tablet and drug content has been checked. In vitro drug release rate has been carried out in phosphate buffer medium (pH 6.8). Physicochemical characterization of the drug in the optimized formulation has been performed to check drug-excipient incompatibility, if any. Average particle diameter of the emulsions formed from the tablet was found to be below 100 nm in case of formulation F4 and F5, which indicated microemulsions has been formed. In vitro drug release from the formulations F3, F4, and F5 was found to be >90%, indicated the enhancement of solubility of ATNC compared to parent drug. Differential thermal analysis (DTA), Powder X-ray Diffraction (X-RD) and Fourier transform infra red (FTIR) study proved the identity of the drug in the optimized formulation. The tablet form of self-microemulsifying (SME) drug delivery is good for solubility enhancement.

  8. Interconnection of thermal parameters, microstructure and mechanical properties in directionally solidified Sn–Sb lead-free solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dias, Marcelino; Costa, Thiago [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil); Rocha, Otávio [Federal Institute of Education, Science and Technology of Pará — IFPA, 66093-020 Belém, PA (Brazil); Spinelli, José E. [Department of Materials Engineering, Federal University of São Carlos — UFSCar, 13565-905 São Carlos, SP (Brazil); Cheung, Noé, E-mail: cheung@fem.unicamp.br [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil); Garcia, Amauri [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil)

    2015-08-15

    Considerable effort is being made to develop lead-free solders for assembling in environmental-conscious electronics, due to the inherent toxicity of Pb. The search for substitute alloys of Pb–Sn solders has increased in order to comply with different soldering purposes. The solder must not only meet the expected levels of electrical performance but may also have appropriate mechanical strength, with the absence of cracks in the solder joints. The Sn–Sb alloy system has a range of compositions that can be potentially included in the class of high temperature solders. This study aims to establish interrelations of solidification thermal parameters, microstructure and mechanical properties of Sn–Sb alloys (2 wt.%Sb and 5.5 wt.%Sb) samples, which were directionally solidified under cooling rates similar to those of reflow procedures in industrial practice. A complete high-cooling rate cellular growth is shown to be associated with the Sn–2.0 wt.%Sb alloy and a reverse dendrite-to-cell transition is observed for the Sn–5.5 wt.%Sb alloy. Strength and ductility of the Sn–2.0 wt.%Sb alloy are shown not to be affected by the cellular spacing. On the other hand, a considerable variation in these properties is associated with the cellular region of the Sn–5.5 wt.%Sb alloy casting. - Graphical abstract: Display Omitted - Highlights: • The microstructure of the Sn–2 wt.%Sb alloy is characterized by high-cooling rates cells. • Reverse dendrite > cell transition occurs for Sn–5.5 wt.%Sb alloy: cells prevail for cooling rates > 1.2 K/s. • Sn–5.5 wt.%Sb alloy: the dendritic region occurs for cooling rates < 0.9 K/s. • Sn–5.5 wt.%Sb alloy: tensile properties are improved with decreasing cellular spacing.

  9. Valence electron structure analysis of the cubic silicide intermetallics in rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Wang, J.Q.; Qian, C.F.; Zhang, B.J.; Tseng, M.K.; Xiong, S.W.

    1996-01-01

    The application of rapid solidification for the development of elevated temperature aluminum alloys has resulted in the emergence of several alloys based on the Al-Fe alloy system. Of particular interest are Al-Fe-V-Si alloys which have excellent room temperature and high temperature mechanical properties. In a pioneering study, Skinner et al. showed the stabilization of the cubic phase in ternary Al-Fe-Si alloy by the addition of a quaternary element, vanadium. The evolution of the microstructure in these alloys both during rapid solidification and subsequent processing is of crucial importance. Kim has demonstrated that the composition of the silicide phase in rapidly solidified Al-Fe-V-Si alloy is very close to Al 12 (Fe,V) 3 Si with the body centered cubic (bcc) structure. The structure is closely related to that of quasicrystals.In view of the structural features and the relationship between the α 12 and α 13 phases, the researching emphasis should firstly be put on the α 12 phase. In this paper the authors analyzed the α -(AlFeSi)(α 12 -type) phase from the angle of atomic valence electron structure other than the traditional methods of obtaining the diffraction spots of the phase. Several pieces of information were obtained about the hybrid levels and bond natures of every kind of atom in the α -(AlFeSi) phase. Finally the authors explained the phenomenon which V atom can substitute for Fe atom in the α 12 phase and improve the thermal stability of the phase in Al-Fe-V-Si alloy

  10. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    Science.gov (United States)

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  11. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zhou, W R; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Li, X L [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Cheng, Y, E-mail: yfzheng@pku.edu.c [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China)

    2010-06-01

    Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s{sup -1}, 30 m s{sup -1} and 45 m s{sup -1}) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 {mu}m) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr{sup -1} for RS15, 0.94 mm yr{sup -1} for RS30 and 0.36 mm yr{sup -1} for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

  12. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

    International Nuclear Information System (INIS)

    Gu, X N; Zhou, W R; Zheng, Y F; Li, X L; Cheng, Y

    2010-01-01

    Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s -1 , 30 m s -1 and 45 m s -1 ) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 μm) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr -1 for RS15, 0.94 mm yr -1 for RS30 and 0.36 mm yr -1 for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

  13. Effect of a high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys

    International Nuclear Information System (INIS)

    Li, Xi; Gagnoud, Annie; Wang, Jiang; Li, Xiaolong; Fautrelle, Yves; Ren, Zhongming; Lu, Xionggang; Reinhart, Guillaume; Nguyen-Thi, Henri

    2014-01-01

    The effect of an axial high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys was investigated. The experimental results indicated that the magnetic field induced the destabilization of the liquid–solid interface and the formation of a band-like structure. The magnetic field also caused the disruption of the columnar η-Zn and ε-Zn 5 Cu dendrites. As the applied magnetic field increased, the columnar-to-equiaxed transition occurred, and the size of the equiaxed grains gradually decreased. The magnetic effects, the magnetic moment and the thermoelectric magnetic effects during the directional solidification of Zn–Cu peritectic alloys under an axial magnetic field were studied. Regular ε-Zn 5 Cu hexagons appeared on the transverse section of the sample fabricated with a high magnetic field (i.e. 16 T). In addition, electron backscatter diffraction analysis revealed that the 〈0 0 0 1〉-crystal direction of the Zn 5 Cu crystal is not only its easy magnetization direction but also its preferred growth direction. The thermoelectric magnetic effects were numerically simulated. The results indicated that a thermoelectric magnetic force acts on the solid near the liquid–solid interface and increases linearly with an increase in the magnetic field. As the effect of the magnetic moment arising from the magnetic crystalline anisotropy is eliminated, the thermoelectric magnetic effect has a substantial effect on the solidification structure. Therefore, the destabilization of the liquid–solid interface and the disruption of the dendrites during directional solidification under the magnetic field are primarily due to the thermoelectric magnetic force acting on the solid

  14. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  15. Steels for nuclear power. I

    International Nuclear Information System (INIS)

    Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

    1976-01-01

    The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

  16. Microstructure evolution and mechanical properties of multiple-layer laser cladding coating of 308L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kaibin; Li, Dong, E-mail: lid@sues.edu.cn; Liu, Dongyu; Pei, Guangyu; Sun, Lei

    2015-06-15

    Highlights: • Grain morphology transformations of 308L stainless steel multiple-layer are studied. • The cladding metals solidify in AF mode and consist of austenite and about 10.48% δ ferrite. • The ferrite content distributes into an increasing trend as the number of layers increase. • The distribution of hardness from the substrate to the coating is relatively uniform. • The cladding tensile sample shows good tensile properties, and the fracture mode is the ductile fracture. - Abstract: Multiple-layer laser cladding of 308L stainless steel was obtained by a fiber laser using a way of wire feeding to repair the surface scrapped or erosive parts of 316L stainless steel. The microstructure of the coating was measured by a metallographic microscope, and phase composition was determined by X-ray diffraction. The results show that good metallurgical bonding can be obtained between the 308L stainless steel coating and 316L stainless steel substrate. The coating is mainly composed of columnar dendrites, and there are also a few planar crystals and cellular dendrites distributed in the bonding zone. Meanwhile, some equiaxed grains and steering dendrites are distributed in the apex of the coating. Grains incorporate in epitaxial columnar dendrite's growth between different layers and tracks. It has been proved using XRD that the coating basically consists of austenite and a small amount of δ ferrite. The coating solidifies in FA mode according to the Creq/Nieq ratio and metallurgical analysis results. The average content of δ ferrite is about 10.48% and morphologies of the ferrite are mostly vermicular, skeletal and lathy. Due to heat treatment and different cooling rate, the δ ferrite content generally increases as the number of laser cladding layers increases. The coating and the substrate have equivalent microhardness, and softening zone does not appear in the heat affected zone. The tensile strength and elongation of the coating are 548 MPa and 40

  17. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  18. The industrial ecology of steel

    Energy Technology Data Exchange (ETDEWEB)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  19. Stainless steels low temperature nitriding

    International Nuclear Information System (INIS)

    Roux, T.; Darbeida, A.; Von Stebut, J.; Michel, H.; Lebrun, J.P.; Hertz, D.

    1995-01-01

    Nitrogen ions implantation of 316L stainless steel leads to monophasic diffusion layers, which are constituted of a solid solution (γ N ) fcc, metastable, nitrogen sur-saturated, and without order. This article shows that for 316L stainless steels,these layers improve the tribological properties without degradation of the corrosion resistance. (A.B.). 13 refs. 6 figs

  20. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Unknown

    EN24 and EN2 steels, a drop from 4000 s to 6 s for similar temperature rise was observed. Metadynamic ... carbon–manganese or silicon–manganese steels, but stops after a reduction at ... growth by strain-induced grain boundary migration;.

  1. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  2. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    manufacture of steel in south India by a crucible process at ... indicates that the production of wootz steel was almost on an industrial scale in ... in an Age of Design marked by ... The Russian Anasoff also studied the process of manufacturing.

  3. Irradiation creep in ferritic steels

    International Nuclear Information System (INIS)

    Vandermeulen, W.; Bremaecker, A. de; Burbure, S. de; Huet, J.J.; Asbroeck, P. van

    Pressurized and non-pressurized capsules of several ferritic steels have been irradiated in Rapsodie between 400 and 500 0 C up to 3.7 x 10 22 n/cm 2 (E>0.1 MeV). Results of the diameter measurements are presented and show that the total in-pile deformation is lower than for austenitic steels

  4. Steel structures for nuclear facilities

    International Nuclear Information System (INIS)

    1993-01-01

    In the guide the requirements concerning design and fabrication of steel structures for nuclear facilities and documents to be submitted to the Finnish Centre for Radiation and Nuclear Safety (STUK) are presented. Furthermore, regulations concerning inspection of steel structures during construction of nuclear facilities and during their operation are set forth

  5. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  6. Numerical simulation on multiple pouring process for a 292 t steel ingot

    Directory of Open Access Journals (Sweden)

    Tu Wutao

    2014-01-01

    Full Text Available A ladle-tundish-mould transportation model considering the entire multiple pouring (MP process is proposed. Numerical simulation is carried out to study the carbon distribution and variation in both the tundish and the mould for making a 292 t steel ingot. Firstly, the fluid flow as well as the heat and mass transfer of the molten steel in the tundish is simulated based on the multiphase transient turbulence model. Then, the carbon mixing in the mould is calculated by using the species concentration at the tundish outlet as the inlet condition during the teeming process. The results show a high concentration of carbon at the bottom and a low concentration of carbon at the top of the mould after a MP process with carbon content high in the first ladle and low in the last ladle. Such carbon concentration distribution would help reduce the negative segregation at the bottom and the positive segregation at the top of the solidified ingot.

  7. An investigation of sodium iodide solubility in sodium-stainless steel systems

    International Nuclear Information System (INIS)

    Sagawa, Norihiko; Tashiro, Suguru

    1996-01-01

    Sodium iodide and major constituents of stainless steel in sodium are determined by using the steel capsules to obtain a better understanding on contribution of the constituents to the apparent iodide solubility in sodium. The capsule loaded with 20 g sodium and 0.1 - 0.3 g powder of sodium iodide is heated at its upper part in a furnace and cooled at its bottom on brass plates to establish a large temperature gradient along the capsule tube. After a given period of equilibration, the iodide and constituents are fixed in solidified sodium by quick quenching of the capsules. Sodium samples are taken from the sectioned capsule tube and submitted to sodium dissolution by vaporized water for determination of the iodine and to vacuum distillation for determination of the metal elements. Iron and nickel concentrations are observed to be lower in the samples at higher iodine concentrations. Chromium and manganese concentrations are seen to be insensitive to the iodine concentrations. The observations can be interpreted by a model that sodium oxide combines with metal iodide in sodium to form a complex compound and with consideration that the compound will fall and deposit onto the bottom of the capsule by thermal diffusion. (author)

  8. Modeling of laser welding of steel and titanium plates with a composite insert

    Science.gov (United States)

    Isaev, V. I.; Cherepanov, A. N.; Shapeev, V. P.

    2017-10-01

    A 3D model of laser welding proposed before by the authors was extended to the case of welding of metallic plates made of dissimilar materials with a composite multilayer intermediate insert. The model simulates heat transfer in the welded plates and takes into account phase transitions. It was proposed to select the composition of several metals and dimensions of the insert to avoid the formation of brittle intermetallic phases in the weld joint negatively affecting its strength properties. The model accounts for key physical phenomena occurring during the complex process of laser welding. It is capable to calculate temperature regimes at each point of the plates. The model can be used to select the welding parameters reducing the risk of formation of intermetallic plates. It can forecast the dimensions and crystalline structure of the solidified melt. Based on the proposed model a numerical algorithm was constructed. Simulations were carried out for the welding of titanium and steel plates with a composite insert comprising four different metals: copper and niobium (intermediate plates) with steel and titanium (outer plates). The insert is produced by explosion welding. Temperature fields and the processes of melting, evaporation, and solidification were studied.

  9. Nanoprecipitation in bearing steels

    International Nuclear Information System (INIS)

    Barrow, A.T.W.; Rivera-Diaz-del-Castillo, P.E.J.

    2011-01-01

    θ-phase is the main hardening species in bearing steels and appears in both martensitically and bainitically hardened microstructures. This work presents a survey of the microstrucural features accompanying nanoprecipitation in bearing steels. Nanoprecipitate structures formed in 1C-1.5Cr wt.% with additions of Cr, Mn, Mo, Si and Ni are studied. The work is combined with thermodynamic calculations and neural networks to predict the expected matrix composition, and whether this will transform martensitically or bainitically. Martensite tetragonality, composition and the amount of retained austenite are related to hardness and the type of nanoprecipitate structures in martensitic grades. The θ-phase volume fraction, the duration of the bainite to austenite transformation and the amount of retained austenite are related to hardness and a detailed quantitative description of the precipitate nanostructures. Such description includes compositional studies using energy-dispersive spectroscopy, which shows that nanoprecipitate formation takes place under paraequilibrium. Special attention is devoted to a novel two-step bainite tempering process which shows maximum hardness; we prove that this is the most effective process for incorporating solute into the precipitates, which are finer than those resulting from one-step banitic transformation processes.

  10. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  11. Directionally Solidified Multifunctional Ceramics

    Science.gov (United States)

    2006-12-01

    Vidrio , Vol. 44 [5] (2005) pp 347 - 352. 9. F. W. Dynys and A. Sayir, "Self Assemble Silicide Architectures by Directional Solidification," Journal...Sociedad Espanola de Ceramica y Vidrio , Vol. 43 [4] (2004) pp 753 - 758. 21. A. Sayir and F. S. Lowery, "Combustion-Resistance of Silicon-Based Ceramics...Espafiola de Cerdmica y Vidrio , Vol. 43 [3], 2004. ISSN-0366-3175-BSCVB9. 14 37. P. Berger, A. Sayir and M. H. Berger, "Nuclear Microprobe using Elastic

  12. Identification of Intermetallic Compounds and Its Formation Mechanism in Boron Steel Hot-Dipped in Al-7 wt.% Mn Alloy

    Directory of Open Access Journals (Sweden)

    Sung-Yun Kwak

    2017-12-01

    Full Text Available In laser welding and hot stamping Al-Si-coated boron steel, there is a problem that the strength of the joint is lowered due to ferrite formation in the fusion zone. The purpose of this study is to develop an Al-7 wt.% Mn hot-dip coating in which Mn, an austenite stabilizing element, replaces the ferrite stabilizing element Si. The nucleation and formation mechanism of the reaction layer was studied in detail by varying the dipping time between 0 and 120 s at 773 °C. The microstructure and phase constitution of the reaction layer were investigated by various observational methods. Phase formation is discussed using a phase diagram calculated by Thermo-CalcTM. Under a 30 s hot-dipping process, no reaction occurred due to the formation of a Fe3O4 layer on the steel surface. The Fe3O4 layer decomposed by a reduction reaction with Al-Mn molten alloy, constituent elements of steel dissolved into a liquid, and the reaction-layer nucleus was formed toward the liquid phase. A coated layer consists of a solidified layer of Al and Al6Mn and a reactive layer formed beneath it. The reaction layer is formed mainly by inter-diffusion of Al and Fe in the solid state, which is arranged on the steel in the order of Al11Mn4 → FeAl3 (θ → Fe2Al5 (η phases, and the Fe3AlC (κ in several nm bands formed at the interface between the η-phase and steel.

  13. Effect of Al substitution for Ga on the mechanical properties of directional solidified Fe-Ga alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu, E-mail: gaox@skl.ustb.edu.cn

    2017-02-01

    Alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} (x=0, 4.5, 6, 9, 12, 13.5) were prepared by directional solidification technique and exhibited a <001> preferred orientation along the axis of alloy rods. The saturation magnetostriction value of the Fe{sub 82}Ga{sub 13.5}Al{sub 4.5} alloy was 247 ppm under no pre-stress. The tensile properties of alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} at room temperature were investigated. The results showed that tensile ductility of binary Fe-Ga alloy was significantly improved with Al addition. The fracture elongation of the Fe{sub 82}Ga{sub 18} alloy was only 1.3%, while that of the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy increased up to 16.5%. Addition of Al increased the strength of grain boundary and cleavage, resulting in the enhancement of tensile ductility of the Fe-Ga-Al alloys. Analysis of deformation microstructure showed that a great number of deformation twins formed in the Fe-Ga-Al alloys, which were thought to be the source of serrated yielding in the stress-strain curves. The effect of Al content in the Fe-Ga-Al alloys on tensile ductility was also studied by the analysis of deformation twins. It indicated that the joint effect of slip and twinning was beneficial to obtain the best ductility in the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy. - Highlights: • Tensile ductility of directional solidified Fe-Ga alloys was significantly improved with Al addition. • The fracture elongation of binary Fe{sub 82}Ga{sub 18} alloy was only 1.3% at room temperature. • The fracture elongation of Fe{sub 82}Ga{sub 9}Al{sub 9} alloy was 16.5% at room temperature. • A great number of deformation twins formed in the Fe-Ga-Al alloys during tensile tests at room temperature.

  14. The potential of solidified molasses-based blocks for the correction of multinutritional deficiencies in buffaloes and other ruminants fed low-quality agro-industrial byproducts

    International Nuclear Information System (INIS)

    Leng, R.A.

    1984-01-01

    The main principles for formulating diets for ruminant animals in developing countries are outlined and examples provided of the successful application of these principles for feeding buffaloes and cattle in India, Philippines and Australia. It is concluded that the provision of a continuous supply of urea in the form of solidified feed blocks to increase the intake and digestibility of roughage-based diets is a management tool that could be used by small farmers in developing countries to improve weight gains and milk yields. Since such blocks can be easily supplemented with macro- and micro-elements needed by ruminants, they could also be useful for correcting multi-nutritional deficiencies. (author)

  15. Large magnetoresistance in a directionally solidified Ni44.5Co5.1Mn37.1In13.3 magnetic shape memory alloy

    Science.gov (United States)

    Li, Zongbin; Hu, Wei; Chen, Fenghua; Zhang, Mingang; Li, Zhenzhuang; Yang, Bo; Zhao, Xiang; Zuo, Liang

    2018-04-01

    Polycrystalline Ni44.5Co5.1Mn37.1In13.3 alloy with coarse columnar-shaped grains and 〈0 0 1〉A preferred orientation was prepared by directional solidification. Due to the strong magnetostructural coupling, inverse martensitic transformation can be induced by the magnetic field, resulting in large negative magnetoresistance up to -58% under the field of 3 T. Such significant field controlled functional behaviors should be attributed to the coarse grains and strong preferred orientation in the directionally solidified alloy.

  16. Removal of radioactive cesium from surface soils solidified using polyion complex. Rapid communication for decontamination test at Iitate-mura in Fukushima Prefecture

    International Nuclear Information System (INIS)

    Naganawa, Hirochika; Yanase, Nobuyuki; Mitamura, Hisayoshi; Nagano, Tetsushi; Yoshida, Zenko; Kumazawa, Noriyuki; Saitoh, Hiroshi; Kashima, Kaoru; Fukuda, Tatsuya; Tanaka, Shun-ichi

    2011-01-01

    We tried the decontamination of surface soils for three types of agricultural land at Nagadoro district of Iitate-mura (village) in Fukushima Prefecture, which is highly contaminated by deposits of radionuclides from the plume released from the Fukushima Daiichi nuclear power plant. The decontamination method consisted of the peeling of surface soils solidified using a polyion complex, which was formed from a salt solution of polycations and polyanions. Two types of polyion complex solution were applied to an upland field in a plastic greenhouse, a pasture, and a paddy field. The decontamination efficiency of the surface soils reached 90%, and dust release was effectively suppressed during the removal of surface soils. (author)

  17. Determination of performance criteria for high-level solidified nuclear waste from the commercial nuclear fuel cycle: a probabilistic safety analysis

    International Nuclear Information System (INIS)

    Heckman, R.A.

    1978-01-01

    To minimize the radiological risk from the operation of a waste management system for the safe disposal of high-level waste, performance characteristics of the solidified waste form must be specified. The minimum waste form characteristics that must be specified are the radionuclide volatilization fraction, airborne particulate dispersion fraction, and the aqueous dissolution characteristics. The results indicate that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. The actual values of expected risk are sensitive to modeling assumptions and data base uncertainties. The transportation step appears to be the most limiting in determining the required performance characteristics

  18. An Abnormal Increase of Fatigue Life with Dwell Time during Creep-Fatigue Deformation for Directionally Solidified Ni-Based Superalloy DZ445

    Science.gov (United States)

    Ding, Biao; Ren, Weili; Deng, Kang; Li, Haitao; Liang, Yongchun

    2018-03-01

    The paper investigated the creep-fatigue behavior for directionally solidified nickel-based superalloy DZ445 at 900 °C. It is found that the fatigue life shows an abnormal increase when the dwell time exceeds a critical value during creep-fatigue deformation. The area of hysteresis loop and fractograph explain the phenomenon quite well. The shortest life corresponds to the maximal area of hysteresis loop, i. e. the maximum energy to be consumed during the creep-fatigue cycle. The fractographic observation of failed samples further supports the abnormal behavior of fatigue life.

  19. Occupational Profiles in the European Steel Industry.

    Science.gov (United States)

    Franz, Hans-Werner; And Others

    The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

  20. Methods of making bainitic steel materials

    Science.gov (United States)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  1. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  2. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  3. Stainless steel decontamination manipulators

    International Nuclear Information System (INIS)

    Sullivan, R.J.

    1986-01-01

    Three, large-volume coverage manipulator systems were designed and built for the Defense Water Processing Facility at the Savannah River Laboratory. These stainless steel systems will be used for high-pressure spray decontamination of waste containers and large process equipment modules. Each system has a manipulator arm, folding boom, and vertical drive and guide structure. Handling capacity is 45 kg, horizontal reach is 4.6 m with a 180-deg swing motion, and the vertical travel is 6 m. The system is remotely removable and replaceable in modules using an overhead crane and an impact wrench. The manipulator arm has seven motions: Shoulder rotation and pivot, elbow pivot, wrist pivot and rotation, and grip open-close. All motions are variable speed and are slip-clutch protected to prevent overloading from external forces (collisions)

  4. Steel containment buckling

    International Nuclear Information System (INIS)

    Butler, T.A.; Baker, W.E.

    1987-01-01

    Two aspects of buckling of a free-standing nuclear containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require that a dynamic capacity reduction factor be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are recommended. (orig.)

  5. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  6. Micropurity in stainless steel making

    International Nuclear Information System (INIS)

    Motloch, Z.

    1981-01-01

    New technologies were developed by the Vitkovice research institutes in response to high requirements for the quality of high-alloy steels for nuclear power, viz., duplex technology with double vacuum degassing at the DH unit and oxidation vacuum degassing using the VAKUVIT equipment. The steel produced shows low contents of impurities and high micropurity. A study was conducted into changes in carbon content and the formation of titanium nitrides and carbonitrides in austenitic steels during their production, and optimum technological parameters were found for eliminating their formation in forgings. (author)

  7. Steel fiber replacement of mild steel in prestressed concrete beams

    Science.gov (United States)

    2010-10-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and : transverse mild steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams : exhibit earl...

  8. Steel fiber replacement of mild steel in prestressed concrete beams.

    Science.gov (United States)

    2011-01-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and transverse mild : steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams exhibit early-...

  9. [The Steel factor].

    Science.gov (United States)

    Cáceres-Cortés, J R

    1997-01-01

    Mice bearing mutations at either of two loci, dominant White spotting(W) or Steel(Sl), exhibit development defects in hematopoietic, melanocytic and germ cells. Genetics studies have shown that the SI locus encodes the Steel factor (SF), which is the ligand for the tyrosine kinase receptor c-kit, the product of the W locus. SF is synthesized in membrane-bound form and can be processed to produce a soluble form. Cell-cell interaction is important in the production of normal blood cells in vivo and in vitro and in the cellular expansion of leukemic cells. We discuss here how SF decreases the requirements in cell interaction for blast colony formation in acute myeloblastic leukemia (AML) and the presence of membrane-bound SF possibly contributes to the density-dependent growth of the AML blasts. We explain that SF is mainly a survival factor for hematopoietic cells, of little proliferative effect, which maintains CD34+ hematopoietic cells in an undifferentiated state. These properties would potentially allow the maintenance of hematopoietic cells in culture for the purpose of marrow purging or gene therapy. The activation of the c-kit signal transduction pathway may play a significant role in the development of many types of non-hematological malignancies by disrupting normal cell-cell interactions and allowing the growth of cancer cell populations. In summary, the properties of the SF indicate it has a role for survival signals during the process of normal differentiation, AML proliferation and in the maintenance of many c-kit+ tumors.

  10. 2169 steel waveform experiments.

    Energy Technology Data Exchange (ETDEWEB)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  11. Phase formation kinetics, hardness and magnetocaloric effect of sub-rapidly solidified LaFe11.6Si1.4 plates during isothermal annealing

    Science.gov (United States)

    Dai, Yuting; Xu, Zhishuai; Luo, Zhiping; Han, Ke; Zhai, Qijie; Zheng, Hongxing

    2018-05-01

    High-temperature phase transition behavior and intrinsic brittleness of NaZn13-type τ1 phase in La-Fe-Si magnetocaloric materials are two key problems from the viewpoint of materials production and practical applications. In the present work, the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation was introduced to quantitatively characterize the formation kinetics of τ1 phase in sub-rapidly solidified LaFe11.6Si1.4 plates during the isothermal annealing process. Avrami index was estimated to be 0.43 (∼0.5), which suggests that the formation of τ1 phase is in a diffusion-controlled one-dimensional growth mode. Meanwhile, it is found that the Vickers hardness as a function of annealing time for sub-rapidly solidified plates also agrees well with the JMAK equation. The Vickers hardness of τ1 phase was estimated to be about 754. Under a magnetic field change of 30 kOe, the maximum magnetic entropy change was about 22.31 J/(kg·K) for plates annealed at 1323 K for 48 h, and the effective magnetic refrigeration capacity reached 191 J/kg.

  12. Formation of an 18R long-period stacking ordered structure in rapidly solidified Mg88Y8Zn4 alloy

    International Nuclear Information System (INIS)

    Garcés, Gerardo; Requena, Guillermo; Tolnai, Domonkos; Pérez, Pablo; Medina, Judit; Stark, Andreas; Schell, Norbert; Adeva, Paloma

    2016-01-01

    The formation of the long-period stacking ordered structure (LPSO) in a Mg 88 Y 8 Zn 4 (at%) ribbon produced by melt spinning was studied using high energy X-ray synchrotron radiation diffraction during in-situ isochronal heating and transmission electron microscopy. The microstructure of the rapidly solidified ribbons is characterised by fine magnesium grains with yttrium and zinc in solid solution and primary 18R LPSO-phase segregated at grain boundaries. Using differential scanning calorimetry, a strong exothermal peak was observed around 300 °C which was associated with the development of the 18R-type LPSO-phase in the magnesium grains. The apparent activation energy calculated using the Kissinger model was 125 KJmol −1 and it is related to simultaneous diffusion of Y and Zn through magnesium basal plane. - Highlights: •The formation of the LPSO phase in rapidly solidified ribbons was studied. •The formation of the 18R LPSO starts at around 300 °C. •LPSO formation have to steps: Stacking faults along basal plane and then growth of 18R structure along the c direction.

  13. Numerical Research on Magnetic Field, Temperature Field and Flow Field During Melting and Directionally Solidifying TiAl Alloys by Electromagnetic Cold Crucible

    Science.gov (United States)

    Chen, Ruirun; Yang, Yaohua; Gong, Xue; Guo, Jingjie; Su, Yanqing; Ding, Hongsheng; Fu, Hengzhi

    2017-12-01

    The electromagnetic cold crucible (EMCC) technique is an effective method to melt and directionally solidify reactive and high-temperature materials without contamination. The temperature field and fluid flow induced by the electromagnetic field are very important for melting and controlling the microstructure. In this article, a 3D EMCC model for calculating the magnetic field in the charges (TiAl alloys) using the T-Ω finite element method was established and verified. Magnetic fields in the charge under different electrical parameters, positions and dimensions of the charge were calculated and analyzed. The calculated results show that the magnetic field concentrates in the skin layer, and the magnetic flux density ( B) increases with increasing of the frequency, charge diameter and current. The maximum B in the charge is affected by the position of the charge in EMCC ( h 1) and the charge height ( h 2), which emerges at the middle of coils ( h c) when the relationship of h c < h 1 + h 2 < h c + δ is satisfied. Lower frequency and smaller charge diameter can improve the uniformity of the magnetic field in the charge. Consequently, the induced uniform electromagnetic stirring weakens the turbulence and improves temperature uniformity in the vicinity of the solid/liquid (S/L) interface, which is beneficial to forming a planar S/L interface during directional solidification. Based on the above conclusions, the TiAlNb alloy was successfully melted with lower power consumption and directionally solidified by the square EMCC.

  14. NWTS program criteria for mined geologic disposal of nuclear waste: functional requirements and performance criteria for waste packages for solidified high-level waste and spent fuel

    International Nuclear Information System (INIS)

    1982-07-01

    The Department of Energy (DOE) has primary federal responsibility for the development and implementation of safe and environmentally acceptable nuclear waste disposal methods. Currently, the principal emphasis in the program is on emplacement of nuclear wastes in mined geologic repositories well beneath the earth's surface. A brief description of the mined geologic disposal system is provided. The National Waste Terminal Storage (NWTS) program was established under DOE's predecessor, the Energy Research and Development Administration, to provide facilities for the mined geologic disposal of radioactive wastes. The NWTS program includes both the development and the implementation of the technology necessary for designing, constructing, licensing, and operating repositories. The program does not include the management of processing radioactive wastes or of transporting the wastes to repositories. The NWTS-33 series, of which this document is a part, provides guidance for the NWTS program in the development and implementation of licensed mined geologic disposal systems for solidified high-level and transuranic (TRU) wastes. This document presents the functional requirements and performance criteria for waste packages for solidified high-level waste and spent fuel. A separate document to be developed, NWTS-33(4b), will present the requirements and criteria for waste packages for TRU wastes. The hierarchy and application of these requirements and criteria are discussed in Section 2.2

  15. Effect of pH on the release of radionuclides and chelating agents from cement-solidified decontamination ion-exchange resins collected from operating nuclear power stations

    International Nuclear Information System (INIS)

    McIsaac, C.V.; Akers, D.W.; McConnell, J.W.

    1991-06-01

    Data are presented on the physical stability and leachability of radionuclides and chelating agents from cement-solidified decontamination ion-exchange resin wastes collected from two operating commercial light water reactors. Small-scale waste--form specimens collected during solidifications performed at the Brunswick Steam Electric Plant Unit 1 and at the James A. FitzPatrick Nuclear Power Station were leach-tested and subjected to compressive strength testing in accordance with the Nuclear Regulatory Commission's ''Technical Position on Waste Form'' (Revision 1). Samples of untreated resin waste collected from each solidification vessel before the solidification process were analyzed for concentrations of radionuclides, selected transition metals, and chelating agents to determine the quantities of these chemicals in the waste-form specimens. The chelating agents included oxalic, citric, and picolinic acids. In order to determine the effect of leachant chemical composition and pH on the stability and leachability of the waste forms, waste-form specimens were leached in various leachants. Results of this study indicate that differences in pH do not affect releases from cement-solidified decontamination ion-exchange resin waste forms, but that differences in leachant chemistry and the presence of chelating agents may affect the releases of radionuclides and chelating agents. Also, this study indicates that the cumulative releases of radionuclides and chelating agents are similar for waste- form specimens that decomposed and those that retained their general physical form. 36 refs., 60 figs., 28 tabs

  16. Modeling and Measurements of Multiphase Flow and Bubble Entrapment in Steel Continuous Casting

    Science.gov (United States)

    Jin, Kai; Thomas, Brian G.; Ruan, Xiaoming

    2016-02-01

    In steel continuous casting, argon gas is usually injected to prevent clogging, but the bubbles also affect the flow pattern, and may become entrapped to form defects in the final product. To investigate this behavior, plant measurements were conducted, and a computational model was applied to simulate turbulent flow of the molten steel and the transport and capture of argon gas bubbles into the solidifying shell in a continuous slab caster. First, the flow field was solved with an Eulerian k- ɛ model of the steel, which was two-way coupled with a Lagrangian model of the large bubbles using a discrete random walk method to simulate their turbulent dispersion. The flow predicted on the top surface agreed well with nailboard measurements and indicated strong cross flow caused by biased flow of Ar gas due to the slide-gate orientation. Then, the trajectories and capture of over two million bubbles (25 μm to 5 mm diameter range) were simulated using two different capture criteria (simple and advanced). Results with the advanced capture criterion agreed well with measurements of the number, locations, and sizes of captured bubbles, especially for larger bubbles. The relative capture fraction of 0.3 pct was close to the measured 0.4 pct for 1 mm bubbles and occurred mainly near the top surface. About 85 pct of smaller bubbles were captured, mostly deeper down in the caster. Due to the biased flow, more bubbles were captured on the inner radius, especially near the nozzle. On the outer radius, more bubbles were captured near to narrow face. The model presented here is an efficient tool to study the capture of bubbles and inclusion particles in solidification processes.

  17. Effect of the purging gas on properties of Ti stabilized AISI 321 stainless steel TIG welds

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc; Aykan, T. Serkan [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-07-01

    Gas purging is necessary to provide a high quality of stainless steel pipe welding in order to prevent oxidation of the weld zone inside the pipe. AISI 321 stabilized austenitic stainless steel pipes commonly preferred in refinery applications have been welded by the TIG welding process both with and without the use of purging gas. As purging gases, Ar, N{sub 2}, Ar + N{sub 2} and N{sub 2} + 10% H{sub 2} were used, respectively. The aim of this investigation is to detect the effect of purging gas on the weld joint properties such as microstructure, corrosion, strength and impact toughness. Macro sections and microstructures of the welds were investigated. Chemical composition analysis to obtain the nitrogen, oxygen and hydrogen content of the weld root was done by Leco analysis. Ferrite content of the beads including root and cap passes were measured by a ferritscope. Vickers hardness (HV10) values were obtained. Intergranular and pitting corrosion tests were applied to determine the corrosion resistance of all welds. Type of the purging gas affected pitting corrosion properties as well as the ferrite content and nitrogen, oxygen and hydrogen contents at the roots of the welds. Any hot cracking problems are not predicted as the weld still solidifies with ferrite in the primary phase as confirmed by microstructural and ferrite content analysis. Mechanical testing showed no significant change according to the purge gas. AISI 321 steel and 347 consumable compositions would permit use of nitrogen rich gases for root shielding without a risk of hot cracking.

  18. Wetting Behavior of Mold Flux Droplet on Steel Substrate With or Without Interfacial Reaction

    Science.gov (United States)

    Zhou, Lejun; Li, Jingwen; Wang, Wanlin; Sohn, Il

    2017-08-01

    The slag entrapment in mold tends to cause severe defects on the slab surface, especially for casting steels containing active alloy elements such as Al, Ti, and Mn. The wetting behavior of molten mold flux on the initial solidified shell is considered to be a key factor to determine the entrapment of mold slag on the shell surface. Therefore, the wetting behavior of mold flux droplet on the steel substrate with or without interfacial reaction was investigated by the sessile drop method. The results indicated that the melting process of mold flux has a significant influence on the variation of contact angle, and the final contact angle for Flux1 droplet on 20Mn23AlV is only 15 deg, which is lower than the other two cases due to the intensive interracial reactions occurring in this case. In addition, the thickness of the interaction layer for the case of Flux1 on 20Mn23AlV is 10- μm greater than the other two cases, which confirms that the most intensive reactions occurred at the interface area. The microstructure and element distribution at the interface analyzed by a scanning electron microscope (SEM) and energy dispersive spectrum (EDS) suggested that the increase of wettability of mold flux droplet on the steel substrate is caused by the migration of Al, Mn, and Si elements occurring in the vicinity of the interface. The results obtained in this article can reveal the mechanism of flux entrapment by hook or shell and provide theoretic guidance for mold flux design and optimization.

  19. Austenitic stainless steel weld inspection

    International Nuclear Information System (INIS)

    Mech, S.J.; Emmons, J.S.; Michaels, T.E.

    1978-01-01

    Analytical techniques applied to ultrasonic waveforms obtained from inspection of austenitic stainless steel welds are described. Experimental results obtained from a variety of geometric and defect reflectors are presented. Specifically, frequency analyses parameters, such as simple moments of the power spectrum, cross-correlation techniques, and adaptive learning network analysis, all represent improvements over conventional time domain analysis of ultrasonic waveforms. Results for each of these methods are presented, and the overall inspection difficulties of austenitic stainless steel welds are discussed

  20. High-strength maraging steels

    International Nuclear Information System (INIS)

    Grachev, S.V.; Shejn, A.S.

    1989-01-01

    Analysis of data on technological and operation properties of maraging steels on Fe-Cr-Ni, Fe-Ni, Fe-Cr-Co-Mo bases is given. Their advantages and drawbacks are pointed out. The scheme of strengthening heat treatment is considered. The fields of the most effective application of maraging steels for instance, for products operating under conditions of low-cycle and shock cyclic loading are mentioned

  1. Steel refining possibilities in LF

    Science.gov (United States)

    Dumitru, M. G.; Ioana, A.; Constantin, N.; Ciobanu, F.; Pollifroni, M.

    2018-01-01

    This article presents the main possibilities for steel refining in Ladle Furnace (LF). These, are presented: steelmaking stages, steel refining through argon bottom stirring, online control of the bottom stirring, bottom stirring diagram during LF treatment of a heat, porous plug influence over the argon stirring, bottom stirring porous plug, analysis of porous plugs disposal on ladle bottom surface, bottom stirring simulation with ANSYS, bottom stirring simulation with Autodesk CFD.

  2. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  3. Properties of hot rolled steels for enamelling

    International Nuclear Information System (INIS)

    Gavrilovski, Dragica; Gavrilovski, Milorad

    2003-01-01

    The results of an investigation of the structure and properties of experimental produced hot rolled steels suitable for enamelling are presented in the paper. Hot rolled steels for enamelling represent a special group of the steels for conventional enamelling. Their quality has to be adapted to the method and conditions of enamelling. Therefore, these steels should meet some specific requirements. In addition to usual investigation of the chemical composition and mechanical properties, microstructure and quality of the steel surface also were investigated. The basic aim was to examine steels capability for enamelling, i. e. steels resistance to the fish scales phenomena, by trial enamelling, as well as quality of the steel - enamel contact surface, to evaluate the binding. Also, the changes of the mechanical properties, especially the yield point, during thermal treatment, as a very specific requirement, were investigated, by simplified method. Good results were obtained confirming the steels capability for enamelling. (Original)

  4. High temperature oxidation behavior of ODS steels

    Science.gov (United States)

    Kaito, T.; Narita, T.; Ukai, S.; Matsuda, Y.

    2004-08-01

    Oxide dispersion strengthened (ODS) steels are being developing for application as advanced fast reactor cladding and fusion blanket materials, in order to allow increased operation temperature. Oxidation testing of ODS steel was conducted under a controlled dry air atmosphere to evaluate the high temperature oxidation behavior. This showed that 9Cr-ODS martensitic steels and 12Cr-ODS ferritic steels have superior high temperature oxidation resistance compared to 11 mass% Cr PNC-FMS and 17 mass% Cr ferritic stainless steel. This high temperature resistance is attributed to earlier formation of the protective α-Cr 2O 3 on the outer surface of ODS steels.

  5. Review on Cold-Formed Steel Connections

    Science.gov (United States)

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  6. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  7. Search for morphological parameters influential for prediction of the mechanical characteristics of an austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Messiaen, L.

    1997-01-01

    Duplex stainless steels are commonly used (among others in nuclear industry) for their good properties. However these steels may 'age' in service condition at high temperatures. As their mechanical properties (Charpy impact toughness, resistance to ductile tearing) are often very scattered and tend to decrease after ageing, it has become essential to predict them with high precision. For this, we propose to explain a part of the scattering of the mechanical properties with measurable parameters in relation with the particularly complicated two-phase morphology. The two-phase and bi-percolated morphology of the ferrite and austenite phases is first characterised from the observation of 2D images and from the reconstitution of a 3D image. At the same time we precise the genesis of the formation's mechanisms of the structure (germination and growth of the austenitic phase in the solidified ferri tic one) in relation with the literature. The morphological characteristics so observed corresponding with classical notions of mathematical morphology, - size, covariance, connexity -, we use morphological operators to measure morphological variables by image analysis. We establish then a link between toughness and a parameter measuring fineness of the morphology. The lack of data for very aged steels prevent us from proposing a model of toughness which could take this parameter into consideration at these ageing states, for which it is properly the more crucial to obtain specially precise predictions. A mathematical mo del of the 3D structure of the steel is finally proposed. We choose an homogeneous Markov chain of 3D spatial processes, whose evolution in time mimes the solidification. The morphology of the microstructure is so summarised with 8 parameters. This model is liable to be coupled with a model of toughness, for which it would so enlarge the possibilities of prediction. It could also be used to simulate subsequently the damage and the rupture of two

  8. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    International Nuclear Information System (INIS)

    Böttger, B; Apel, M; Santillana, B; Eskin, D G

    2012-01-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS, which is coupled to the thermodynamic database TCFE6 and the mobility database MOB2, taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  9. Notch aspects of RSP steel microstructure

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2012-01-01

    Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

  10. Anodized Steel Electrodes for Supercapacitors.

    Science.gov (United States)

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-09

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

  11. Corrosion of steel in concrete

    International Nuclear Information System (INIS)

    Preece, C.M.

    1982-10-01

    A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

  12. Ductility of high chromium stainless steels

    International Nuclear Information System (INIS)

    Peretyat'ko, V.N.; Kazantsev, A.A.

    1997-01-01

    Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

  13. Financial Management: Emergency Steel Loan Guarantee Program

    National Research Council Canada - National Science Library

    2001-01-01

    In a February 1, 2001 letter, you expressed concerns about repayments of federally guaranteed loans by borrowers under the Emergency Steel Loan Guarantee Program and the effect of the program on the U.S. steel industry...

  14. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  15. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  16. Chemical decontamination of stainless steel

    International Nuclear Information System (INIS)

    Onuma, Tsutomu; Akimoto, Hidetoshi

    1991-01-01

    The present invention concerns a method for chemical decontamination of radioactive metal waste materials contaminated with radioactive materials on the surface, generated in radioactive materials-handling facilities. The invention is comprised of a method of chemical decontamination of stainless steel, characterized by comprising a first process of immersing a stainless steel-based metal waste material contaminated by radioactive materials on the surface in a sulfuric acid solution and second process of immersing in an aqueous solution of sulfuric acid and oxidizing metal salt, in which a portion of the surface of the stainless steel to be decontaminated is polished mechanically to expose a portion of the base material before the above first and second processes. 1 figs., 2 tabs

  17. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    Daniel, B.

    1988-09-01

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  18. Evolution of the microstructure and hardness of a rapidly solidified/melt-spun AZ91 alloy upon aging at different temperatures

    International Nuclear Information System (INIS)

    Wang Baishu; Liu Yongbing; An Jian; Li Rongguang; Su Zhenguo; Su Guihua; Lu You; Cao Zhanyi

    2009-01-01

    The effect of aging at different temperatures on a rapidly solidified/melt-spun AZ91 alloy has been investigated in depth. The microstructures of as-spun and aged ribbons with a thickness of approximately 60 μm were characterized using X-ray diffraction, transmission electron microscopy and laser optical microscopy; microhardness measurements were also conducted. It was found that the commercial AZ91 alloy undergoes a cellular/dendritic transition during melt-spinning at a speed of 34 m/s. A strengthening effect due to aging was observed: a maximum hardness of 110 HV/0.05 and an age-hardenability of 50% were obtained when the ribbon was aged at 200 deg. C for 20 min. The β-Mg 17 Al 12 phase exhibits net and dispersion types of distribution during precipitation. The dispersion of precipitates in dendritic grains or cells is the main source of strengthening

  19. Effect of swaging on the 1000 C compressive slow plastic flow characteristics of the directionally solidified eutectic alloy gamma/gamma prime-alpha

    Science.gov (United States)

    Whittenberger, J. D.; Wirth, G.

    1983-01-01

    Swaging between 750 and 1050 C has been investigated as a means to introduce work into the directionally solidified eutectic alloy gamma/gamma prime-alpha (Ni-32.3 wt percent Mo-6.3 wt percent Al) and increase the elevated temperature creep strength. The 1000 C slow plastic compressive flow stress-strain rate properties in air of as-grown, annealed, and worked nominally 10 and 25 percent materials have been determined. Swaging did not improve the slow plastic behavior. In fact large reductions tended to degrade the strength and produced a change in the deformation mechanism from uniform flow to one involving intense slip band formation. Comparison of 1000 C tensile and compressive strength-strain rate data reveals that deformation is independent of the stress state.

  20. Determination of the leaching rate of radionuclide 134Cs from the solidified radioactive wastes in Syrian Portland cement and cement-microsilica matrixes

    International Nuclear Information System (INIS)

    Ismail Shaaban; Nasim Assi

    2010-01-01

    The suitability of Syrian Portland cement for disposal of solidified low-level radioactive waste was assessed by measuring the leaching rate of 134 Cs. In ordinary cement concrete, a leaching rate of 1.309 x 10 -3 g/cm 2 per day was measured. Mixing this concrete with microsilica reduced significantly the leaching rate to 3.106 x 10 -4 g/cm 2 per day for 1% mixing, and to 9.645 x 10 -5 g/cm 2 per day for 3% mixing. It was also found that the application of a latex paint reduced these leaching rates by about 10%. These results, along with mechanical strength tests (under radiation exposure, high temperature, long water immersion and freeze-thaw cycling) indicate that Syrian Portland cement is suited for the disposal of low-level radioactive waste. (author)

  1. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  2. ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    T. Misiak

    1996-06-26

    The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

  3. Corrosion behaviour of laser clad stainless steels

    International Nuclear Information System (INIS)

    Damborenea, J.J. de; Weerasinghe, V.M.; West, D.R.F.

    1993-01-01

    The present paper is focussed in the study of the properties of a clad layer of stainless steel on a mild steel. By blowing powder of the alloy into a melt pool generated by a laser of 2 KW, an homogeneous layer of 316 stainless steel can be obtained. Structure, composition and corrosion behaviour are similar to those of a stainless steel in as-received condition. (Author)

  4. Modern steels for light automobiles (review)

    Science.gov (United States)

    Tikhonov, A. K.

    1994-10-01

    The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

  5. Inclusion control in high-performance steels

    International Nuclear Information System (INIS)

    Holappa, L.E.K.; Helle, A.S.

    1995-01-01

    Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

  6. Effect of Bi-content on hardness and micro-creep behavior of Sn-3.5Ag rapidly solidified alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, M. [Metal Physics Laboratory, Faculty of Science, Mansoura University (Egypt); Gouda, El Said [Metal Physics Laboratory, Department of Solid State Physics, Physics Division, National Research Center, Dokki, Giza (Egypt); Marei, L.K. [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt)

    2009-12-15

    In the present paper, the influence of 1, 3, 5 and 10 % Bi (weight %) as ternary additions on structure, melting and mechanical properties of rapidly solidified Sn-3.5Ag alloy has been investigated. The effect of Bi was discussed based on the experimental results. The experimental results showed that the alloys of Sn-3.5Ag, Sn-3.5Ag-1Bi and Sn-3.5Ag-3Bi are composed of two phases; Ag{sub 3}Sn IMC embedded in Sn matrix phase, which indicated that the solubility of Bi phase in Sn-matrix was extended to 3 % as a result of rapid solidification. Bi precipitation in Sn matrix was only observed in Sn-3.5Ag-5Bi and Sn-3.5Ag-10Bi alloys. Also, addition of Bi decreased continuously the melting point of the eutectic Sn-3.5Ag alloy to 202.6 C at 10 % Bi. Vickers hardness of Sn-3.5Ag rapidly solidified alloy increased with increasing Bi content up to 3 % due to supersaturated solid solution strengthening hardening mechanism of Bi phase in Sn matrix, while the alloys contain 5 and 10 % Bi exhibited lower values of Vickers hardness. The lower values can be attributed to the precipitation of Bi as a secondary phase which may form strained regions due to the embrittlement of Bi atom. In addition, the effect of Bi addition on the micro-creep behavior of Sn-3.5Ag alloy as well as the creep rate have been described and has been calculated at room temperature. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  7. A novel solidified floating organic drop microextraction method for preconcentration and determination of copper ions by flow injection flame atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Sahin, Cigdem Arpa; Tokgoez, Ilknur

    2010-01-01

    A rapid, simple and cost effective solidified floating organic drop microextraction (SFODME) and flow injection flame atomic absorption spectrometric determination (FI-FAAS) method for copper was developed. In this method, a free microdrop of 1-undecanol containing 1,5-diphenyl carbazide (DPC) as the complexing agent was transferred to the surface of an aqueous sample including Cu(II) ions, while being agitated by a stirring bar in the bulk of the solution. Under the proper stirring conditions, the suspended microdrop can remain at the top-center position of the aqueous sample. After the completion of the extraction, the sample vial was cooled by placing it in a refrigerator for 10 min. The solidified microdrop was then transferred into a conical vial, where it melted immediately and diluted to 300 μL with ethanol. Finally, copper ions in 200 μL of diluted solution were determined by FI-FAAS. Several factors affecting the microextraction efficiency, such as type of extraction solvent, pH, complexing agent concentration, extraction time, stirring rate, sample volume and temperature were investigated and optimized. Under optimized conditions for 100 mL of solution, the preconcentration factor was 333 and the enrichment factor was 324. The limit of detection (3 s) was 0.4 ng mL -1 , the limit of quantification (10 s) was 1.1 ng mL -1 and the relative standard deviation (RSD) for 10 replicate measurements of 10 ng mL -1 copper was 0.9%. The proposed method was successfully applied to the determination of copper in different water samples.

  8. Effect of cooling rate and Mg addition on the structural evaluation of rapidly solidified Al-20wt%Cu-12wt%Fe alloy

    Energy Technology Data Exchange (ETDEWEB)

    Karaköse, Ercan, E-mail: ekarakose@karatekin.edu.tr [Çankırı Karatekin University, Faculty of Sciences, Department of Physics, 18100 Çankırı (Turkey); Çolak, Hakan [Çankırı Karatekin University, Faculty of Sciences, Department of Chemistry, 18100 Çankırı (Turkey)

    2016-11-15

    The present work examines the effect of Mg contents and cooling rate on the morphology and mechanical properties of Al{sub 20}Cu{sub 12}Fe quasicrystalline alloy. The microstructure of the alloys was analyzed by scanning electron microscopy and the phase composition was identified by X-ray diffractometry. The melting characteristics were studied by differential thermal analysis under an Ar atmosphere. The mechanical features of the melt-spun and conventionally solidified alloys were tested by tensile-strength test and Vickers micro-hardness test. It was found that the final microstructure of the Al{sub 20}Cu{sub 12}Fe samples mainly depends on the cooling rate and Mg contents, which suggests that different cooling rates and Mg contents produce different microstructures and properties. The average grain sizes of the melt spun samples were about 100–300 nm at 35 m/s. The nanosize, dispersed, different shaped quasicrystal particles possessed a remarkable effect to the mechanical characteristics of the rapidly solidified ribbons. The microhardness values of the melt spun samples were approximately 18% higher than those of the conventionally counterparts. - Highlights: •Quasicrystal-creating materials have high potential for applications. •Different shaped nanosize quasicrystal particles were observed. •The addition of Mg has an important impact on the mechanical properties. •H{sub V} values of the MS0, MS3 and MS5 samples at 35 m/s were 8.56, 8.66 and 8.80 GPa. •The volume fraction of IQC increases with increasing cooling rates.

  9. Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

    Science.gov (United States)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2002-01-01

    Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

  10. Boron steel. I Part. Preparation

    International Nuclear Information System (INIS)

    Jaraiz Franco, E.; Esteban Hernandez, J. A.

    1960-01-01

    With the advent of the first nuclear reactors arise the need for control rods and shielding duties for some types of radiations. One of the materials used for this purpose has been the high boron steel. This paper describes the melting and casting procedures employed for the production, at laboratory scale, of steels with Boron content ranging from 1 to 4 per cent, as well as the metallographic and X-Ray techniques used for the identification of the present phases. The electrolytic technique employed for the isolation of the Fe 2 B phase and its subsequent X-Ray identification has proved to be satisfactory. (Author) 11 refs

  11. Plating on stainless steel alloys

    International Nuclear Information System (INIS)

    Dini, J.W.; Johnson, H.R.

    1981-01-01

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate

  12. Steeling and Resilience in Art Education

    Science.gov (United States)

    Heise, Donalyn

    2014-01-01

    Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

  13. A model for TRIP steel constitutive behaviour

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

    2011-01-01

    A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

  14. Microstructural Development during Welding of TRIP steels

    NARCIS (Netherlands)

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

  15. TEM Studies of Boron-Modified 17Cr-7Ni Precipitation-Hardenable Stainless Steel via Rapid Solidification Route

    Science.gov (United States)

    Gupta, Ankur; Bhargava, A. K.; Tewari, R.; Tiwari, A. N.

    2013-09-01

    Commercial grade 17Cr-7Ni precipitation-hardenable stainless steel has been modified by adding boron in the range 0.45 to 1.8 wt pct and using the chill block melt-spinning technique of rapid solidification (RS). Application of RS has been found to increase the solid solubility of boron and hardness of 17Cr-7Ni precipitation-hardenable stainless steel. The hardness of the boron-modified rapidly solidified alloys has been found to increase up to ~280 pct after isochronal aging to peak hardness. A TEM study has been carried out to understand the aging behavior. The presence of M23(B,C)6 and M2(B,C) borocarbides and epsilon-carbide in the matrix of austenite and ferrite with a change in heat treatment temperature has been observed. A new equation for Creq is also developed which includes the boron factor on ferrite phase stability. The study also emphasizes that aluminum only takes part in ferrite phase stabilization and remains in the solution.

  16. High-Temperature Phase Equilibria of Duplex Stainless Steels Assessed with a Novel In-Situ Neutron Scattering Approach

    Science.gov (United States)

    Pettersson, Niklas; Wessman, Sten; Hertzman, Staffan; Studer, Andrew

    2017-04-01

    Duplex stainless steels are designed to solidify with ferrite as the parent phase, with subsequent austenite formation occurring in the solid state, implying that, thermodynamically, a fully ferritic range should exist at high temperatures. However, computational thermodynamic tools appear currently to overestimate the austenite stability of these systems, and contradictory data exist in the literature. In the present work, the high-temperature phase equilibria of four commercial duplex stainless steel grades, denoted 2304, 2101, 2507, and 3207, with varying alloying levels were assessed by measurements of the austenite-to-ferrite transformation at temperatures approaching 1673 K (1400 °C) using a novel in-situ neutron scattering approach. All grades became fully ferritic at some point during progressive heating. Higher austenite dissolution temperatures were measured for the higher alloyed grades, and for 3207, the temperature range for a single-phase ferritic structure approached zero. The influence of temperatures in the region of austenite dissolution was further evaluated by microstructural characterization using electron backscattered diffraction of isothermally heat-treated and quenched samples. The new experimental data are compared to thermodynamic calculations, and the precision of databases is discussed.

  17. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  18. performance of steel slag performance of steel slag as fine

    African Journals Online (AJOL)

    eobe

    Suitability of using steel slag (SS) as substitute for sand in concrete was ... The strength of SS concrete increased with increase in proporti. 10 mm. .... additives used. All other oxides ..... low lime coal fly ash in foamed concrete”, Fuel, Vol. 84,.

  19. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    Science.gov (United States)

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  20. Physical characterization of steel and stainless steel metal powders

    International Nuclear Information System (INIS)

    Lavilla, A.O.; Lucchesi, C.G.; Sandin, O.O.

    1991-01-01

    A methodology has been developed for the physical characterization of steel powders (obtained by atomization) for later sintering and for the construction of porous sheets and filtrating tubes, capable of operating at temperatures between 600 deg C and 800 deg C in corrosive atmospheres. This methodology was based on the equipment and methods used for the physical characterization of uranium oxide powders. (Author) [es

  1. Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

    International Nuclear Information System (INIS)

    Haidar, Y.; Astier, J.

    2009-01-01

    The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

  2. The measurement of 129I for the cement and the paraffin solidified low and intermediate level wastes (LILWs), spent resin or evaporated bottom from the pressurized water reactor (PWR) nuclear power plants.

    Science.gov (United States)

    Park, S D; Kim, J S; Han, S H; Ha, Y K; Song, K S; Jee, K Y

    2009-09-01

    In this paper a relatively simple and low cost analysis procedure to apply to a routine analysis of (129)I in low and intermediate level radioactive wastes (LILWs), cement and paraffin solidified evaporated bottom and spent resin, which are produced from nuclear power plants (NPPs), pressurized water reactors (PWR), is presented. The (129)I is separated from other nuclides in LILWs using an anion exchange adsorption and solvent extraction by controlling the oxidation and reduction state and is then precipitated as silver iodide for counting the beta activity with a low background gas proportional counter (GPC). The counting efficiency of GPC was varied from 4% to 8% and it was reversely proportional to the weight of AgI by a self absorption of the beta activity. Compared to a higher pH, the chemical recovery of iodide as AgI was lowered at pH 4. It was found that the chemical recovery of iodide for the cement powder showed a lower trend by increasing the cement powder weight, but it was not affected for the paraffin sample. In this experiment, the overall chemical recovery yield of the cement and paraffin solidified LILW samples and the average weight of them were 67+/-3% and 5.43+/-0.53 g, 70+/-7% and 10.40+/-1.60 g, respectively. And the minimum detectable activity (MDA) of (129)I for the cement and paraffin solidified LILW samples was calculated as 0.070 and 0.036 Bq/g, respectively. Among the analyzed cement solidified LILW samples, (129)I activity concentration of four samples was slightly higher than the MDA and their ranges were 0.076-0.114 Bq/g. Also of the analyzed paraffin solidified LILW samples, five samples contained a little higher (129)I activity concentration than the MDA and their ranges were 0.036-0.107 Bq/g.

  3. The measurement of 129I for the cement and the paraffin solidified low and intermediate level wastes (LILWs), spent resin or evaporated bottom from the pressurized water reactor (PWR) nuclear power plants

    International Nuclear Information System (INIS)

    Park, S.D.; Kim, J.S.; Han, S.H.; Ha, Y.K.; Song, K.S.; Jee, K.Y.

    2009-01-01

    In this paper a relatively simple and low cost analysis procedure to apply to a routine analysis of 129 I in low and intermediate level radioactive wastes (LILWs), cement and paraffin solidified evaporated bottom and spent resin, which are produced from nuclear power plants (NPPs), pressurized water reactors (PWR), is presented. The 129 I is separated from other nuclides in LILWs using an anion exchange adsorption and solvent extraction by controlling the oxidation and reduction state and is then precipitated as silver iodide for counting the beta activity with a low background gas proportional counter (GPC). The counting efficiency of GPC was varied from 4% to 8% and it was reversely proportional to the weight of AgI by a self absorption of the beta activity. Compared to a higher pH, the chemical recovery of iodide as AgI was lowered at pH 4. It was found that the chemical recovery of iodide for the cement powder showed a lower trend by increasing the cement powder weight, but it was not affected for the paraffin sample. In this experiment, the overall chemical recovery yield of the cement and paraffin solidified LILW samples and the average weight of them were 67±3% and 5.43±0.53 g, 70±7% and 10.40±1.60 g, respectively. And the minimum detectable activity (MDA) of 129 I for the cement and paraffin solidified LILW samples was calculated as 0.070 and 0.036 Bq/g, respectively. Among the analyzed cement solidified LILW samples, 129 I activity concentration of four samples was slightly higher than the MDA and their ranges were 0.076-0.114 Bq/g. Also of the analyzed paraffin solidified LILW samples, five samples contained a little higher 129 I activity concentration than the MDA and their ranges were 0.036-0.107 Bq/g.

  4. Steel story founded on coal

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    Paper reports on an iron and steel plant in New Zealand which uses non-coking subbituminuous coal to produce the sponge iron. The transport of the ironsand and the coal to the site and the operation of the kiln in which the ironsand is reduced by the coal is described.

  5. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Metadynamic recrystallization has been investigated in three plain carbon steels (ENIA, EN2 and EN24) through the use of hot interrupted compression tests on a wedge plastometer. Holding time was 0.5 s between passes. Strain rates of 0.05 and 0.12/s and small strain increments of 3, 5 and 7% were employed.

  6. Corrosion of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M C.M. [Instituto Nacional de Tecnologia, Rio de Janeiro (Brazil)

    1977-01-01

    Types of corrosion observed in a heat exchanger pipe and on a support of still of molasses fermented wort, both in austenitic stainless steel, are focused. Not only are the causes which might have had any kind of influence on them examined, but also the measures adopted in order to avoid and lessen its occurence.

  7. Fatigue Strength of Weathering Steel

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Klusák, Jan

    2012-01-01

    Roč. 18, č. 1 (2012), s. 18-22 ISSN 1392-1320 Grant - others:GA MPO(CZ) FT/TA5/076 Institutional support: RVO:68081723 Keywords : fatigue of weathering steel * corrosion pits * fatigue notch factor Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.522, year: 2012

  8. Argon solubility in liquid steel

    NARCIS (Netherlands)

    Boom, R; Dankert, O; Van Veen, A; Kamperman, AA

    2000-01-01

    Experiments have been performed to establish the solubility of argon in liquid interstitial-free steel. The solubility appears to be lower than 0.1 at ppb, The results are in line with argon solubilities reported in the literature on liquid iron. Semiempirical theories and calculations based on the

  9. Kinetics of borided gear steels

    Indian Academy of Sciences (India)

    ration (FeB + Fe2B) due to the high intensity stress states generally situated at the ... performed molten salt boriding of AISI D2 steel with borax (Na2B4O7) as the ... the borided layer thickness; silicon, chromium and aluminium have moderate.

  10. Development of PWR pressure vessel steels

    International Nuclear Information System (INIS)

    Druce, S.; Edwards, B.

    1982-01-01

    Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed

  11. Development of PWR pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Druce, S.; Edwards, B.

    1982-01-01

    Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed.

  12. High - speed steel for precise cased tools

    International Nuclear Information System (INIS)

    Karwiarz, J.; Mazur, A.

    2001-01-01

    The test results of high-vanadium high - speed steel (SWV9) for precise casted tools are presented. The face -milling cutters of NFCa80A type have been tested in industrial operating conditions. An average life - time of SWV9 steel tools was 3-10 times longer compare to the conventional high - speed milling cutters. Metallography of SWB9 precise casted steel revealed beneficial for tool properties distribution of primary vanadium carbides in the steel matrix. Presented results should be a good argument for wide application of high - vanadium high - speed steel for precise casted tools. (author)

  13. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  14. Corrosion behavior of 2205 duplex stainless steel.

    Science.gov (United States)

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

  15. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Energy Technology Data Exchange (ETDEWEB)

    Gu Dongdong [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)], E-mail: dongdonggu@nuaa.edu.cn; Shen Yifu [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)

    2008-12-30

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of {approx}21-{approx}55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of {approx}3400-{approx}6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  16. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-12-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ˜21-˜55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ˜3400-˜6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  17. Studies on microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work is aimed at studying the microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc (SMA) welds made with Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microstructures of the welds were characterized using optical microscopy (OM), field emission scanning electron microscopy (FESEM) and electron back scattered diffraction (EBSD) mainly to determine the morphology, phase analysis, grain size and orientation image mapping. Hardness, tensile and ductility bend tests were carried out to determine mechanical properties. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance using a GillAC basic electrochemical system. Constant load type testing was carried out to study stress corrosion cracking (SCC) behaviour of welds. The investigation results shown that the selected Cr–Mn–N type electrode resulted in favourable microstructure and completely solidified as single phase coarse austenite. Mechanical properties of SMA welds are found to be inferior when compared to that of base metal and is due to coarse and dendritic structure.

  18. Nucleation and microstructure development in Cr-Mo-V tool steel during gas atomization

    Science.gov (United States)

    Behúlová, M.; Grgač, P.; Čička, R.

    2017-11-01

    Nucleation studies of undercooled metallic melts are of essential interest for the understanding of phase selection, growth kinetics and microstructure development during their rapid non-equilibrium solidification. The paper deals with the modelling of nucleation processes and microstructure development in the hypoeutectic tool steel Ch12MF4 with the chemical composition of 2.37% C, 12.06 % Cr, 1.2% Mo, 4.0% V and balance Fe [wt. %] in the process of nitrogen gas atomization. Based on the classical theory of homogeneous nucleation, the nucleation temperature of molten rapidly cooled spherical particles from this alloy with diameter from 40 μm to 600 μm in the gas atomization process is calculated using various estimations of parameters influencing the nucleation process - the Gibbs free energy difference between solid and liquid phases and the solid/liquid interfacial energy. Results of numerical calculations are compared with experimentally measured nucleation temperatures during levitation experiments and microstructures developed in rapidly solidified powder particles from the investigated alloy.

  19. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    International Nuclear Information System (INIS)

    Gu Dongdong; Shen Yifu

    2008-01-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ∼21-∼55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ∼3400-∼6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  20. STEFINS: a steel freezing integral simulation program

    International Nuclear Information System (INIS)

    Frank, M.V.

    1980-09-01

    STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included

  1. Irradiation embrittlement of pressure vessel steels

    International Nuclear Information System (INIS)

    Brumovsky, M.; Vacek, M.

    1975-01-01

    A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

  2. Electrochemical approach to corrosion behavior of ferritic steels in Flibe melt

    International Nuclear Information System (INIS)

    Nishimura, H.; Suzuki, A.; Terai, T.; Kondo, M.; Sagara, A.; Noda, N.

    2007-01-01

    Full text of publication follows: A mixture of LiF-BeF 2 , Flibe, is considered as a candidate material for tritium breeding in a fusion liquid blanket. Flibe has favorable characteristics such as high chemical stability and low electric conductivity. However, it produces TF with neutron irradiation, which is corrosive to structural materials. Therefore, the compatibility of structural materials with Flibe is a critical issue. Up to the present, the compatibility of some materials with Flibe was examined by carrying out simple immersion tests under limited conditions. By visual observations and analyses such as XRD on the surfaces after washing out Flibe from specimens, it was found that ferritic steels seemed to have good compatibility. However, strictly speaking, surface condition of the specimens should not be same as that during immersion in melt because these specimens were subjected to heat treatments and washing processes in order to remove solidified Flibe. Therefore, we planed electrochemical experiment to observe corrosion behavior during immersion. In this study, by carrying out cyclic voltammetry on specimens to observe alteration of surface condition of specimen in Flibe melt from moment to moment, the compatibility of ferritic steel with Flibe melt was discussed on. JLF-1 JOYO-II heat ferritic steel (Fe-9.000r-1.98W-0.09C-0.49Mn-0.20V-0.083Ta) which is a candidate low activation ferritic steel as a structural material of fusion reactor was chosen as a test specimen. Fe-9Cr and Fe-2W alloys were also chosen for comparison. The size of all specimens was 20 x 10 x 1 mm. A electrochemical cell was assembled using these specimens as working electrodes. Pt was chosen as a material for quasi-reference electrode. A Ni crucible which was the container of electrolyte, Flibe, was used as a counter electrode. 600 grams of Flibe was prepared and purified by HF/H 2 bubbling before being filled in the Ni crucible. Each specimen was dunked into Flibe at 773, 823 and

  3. Earthquake response of steel braces and braced steel frames

    OpenAIRE

    Gan, Wenshui

    1996-01-01

    This thesis consists of three parts. Chapter 2 deals with the dynamic buckling behavior of steel braces under cyclic axial end displacement. Braces under such a loading condition belong to a class of "acceleration magnifying" structural components, in which a small motion at the loading points can cause large internal acceleration and inertia. This member-level inertia is frequently ignored in current studies of braces and braced structures. This chapter shows that, under certain conditions, ...

  4. Advanced cold rolled steels for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

    2009-01-15

    Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

  5. On high temperature strength of carbon steels

    International Nuclear Information System (INIS)

    Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

    1977-01-01

    In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

  6. Characterization of solidified radioactive waste and container due to the incorporation of high density polyethylene granules and powder in mortar matrices

    International Nuclear Information System (INIS)

    Peric, A.D.

    1999-01-01

    Powder and granules of the high density polyethylene (PEHD) were used to prepare mortar based matrices for immobilization of radioactive waste materials containing 137 Cs, as well as containers for solidified radioactive waste form. Seven types of matrices, differ due to the percentage of granules and filler material added, were investigated. PEHD powder and granules were added to mortar matrix preparations with the objective of improving physico-chemical characteristics of the radwaste-mortar matrix mixtures, in particular the leach-rate of the immobilized radionuclide, as well as mechanical characteristics either of mortar matrix and container. In this paper, only mechanical strength aspect of the investigated mortar and concrete container formulations, is presented. The equivalent diameter of the PEHD granules used was 2.0 mm. PEHD granules were used to replace 100 volume percent of stone granules, sifted size of 2.0 mm, normally used in the matrix preparation, in order to decrease the porosity and density of the mortar matrix and to avoid segregation of the stone particles at the bottom of the immobilized radioactive waste cylindrical form. PEHD powder, particle size of 250 micrometer, was added as filler to the mortar formulation, replacing 5, 8 and 10 wt% of the total cement weight in matrix formulation and 15 and 18 wt% of the total cement weight in container formulation. Cured samples were investigated on mechanical strength, using 150 MPa hydraulic press, in order to determine influence of added polyethylene granules and powder on samples resistance to mechanical forces that solidified waste materials and concrete containers may experience at the disposal site. Results of performed investigations have shown that samples prepared with polyethylene granules, replacing 100 wt% of the stone granules, have almost twice as much mechanical strength than samples prepared with stone aggregate. Samples prepared with PEHD granules and powder have mechanical strength

  7. Primary Dendrite Arm Spacing and Trunk Diameter in Al-7-Weight-Percentage Si Alloy Directionally Solidified Aboard the International Space Station

    Science.gov (United States)

    Ghods, M.; Tewari, S. N.; Lauer, M.; Poirier, D. R.; Grugel, R. N.

    2016-01-01

    Under a NASA-ESA collaborative research project, three Al-7-weight-percentage Si samples (MICAST-6, MICAST-7 and MICAST 2-12) were directionally solidified aboard the International Space Station to determine the effect of mitigating convection on the primary dendrite array. The samples were approximately 25 centimeters in length with a diameter of 7.8 millimeter-diameter cylinders that were machined from [100] oriented terrestrially grown dendritic Al-7Si samples and inserted into alumina ampoules within the Sample Cartridge Assembly (SCA) inserts of the Low Gradient Furnace (LGF). The feed rods were partially remelted in space and directionally solidified to effect the [100] dendrite-orientation. MICAST-6 was grown at 5 microns per second for 3.75 centimeters and then at 50 microns per second for its remaining 11.2 centimeters of its length. MICAST-7 was grown at 20 microns per second for 8.5 centimeters and then at 10 microns per second for 9 centimeters of its remaining length. MICAST2-12 was grown at 40 microns per second for 11 centimeters. The thermal gradient at the liquidus temperature varied from 22 to 14 degrees Kelvin per centimeter during growth of MICAST-6, from 26 to 24 degrees Kelvin per centimeter for MICAST-7 and from 33 to 31 degrees Kelvin per centimeter for MICAST2-12. Microstructures on the transverse sections along the sample length were analyzed to determine nearest-neighbor spacing of the primary dendrite arms and trunk diameters of the primary dendrite-arrays. This was done along the lengths where steady-state growth prevailed and also during the transients associated with the speed-changes. The observed nearest-neighbor spacings during steady-state growth of the MICAST samples show a very good agreement with predictions from the Hunt-Lu primary spacing model for diffusion controlled growth. The observed primary dendrite trunk diameters during steady-state growth of these samples also agree with predictions from a coarsening-based model

  8. Microdrilled cartilage defects treated with thrombin-solidified chitosan/blood implant regenerate a more hyaline, stable, and structurally integrated osteochondral unit compared to drilled controls.

    Science.gov (United States)

    Marchand, Catherine; Chen, Gaoping; Tran-Khanh, Nicolas; Sun, Jun; Chen, Hongmei; Buschmann, Michael D; Hoemann, Caroline D

    2012-03-01

    This study analyzed the long-term cartilage and subchondral bone repair of microdrilled defects treated with chitosan glycerol-phosphate/blood implant, using thrombin (Factor IIa) to accelerate in situ solidification. We also evaluated the cartilage repair response to six smaller microdrill holes compared with two larger holes. Bilateral knee trochlear cartilage defects were created in n=8 skeletally mature rabbits, drilled with six proximal 0.5 mm and two distal 0.9 mm holes, then covered with in situ-solidified IIa-implants (treated) or with IIa-alone (control). After 6.5 months of repair, cartilage repair tissues were analyzed by histological scoring and histomorphometry for hyaline matrix characteristics and osseous integration. Subchondral repair bone was analyzed by 3D microcomputed tomography and compared to acute defects (n=6) and intact trochlea (n=8). Implant-treated cartilage repair tissues had higher structural integrity through the entire defect (p=0.02), twofold higher percent staining for glycosaminoglycan (p=0.0004), and ~24% more collagen type II staining over the smaller drill holes (p=0.008) compared with controls. Otherwise, hole diameter had no specific effect on cartilage repair. The subchondral bone plate was partially restored in treated and control defects but less dense than intact trochlea, with evidence of incomplete regeneration of the calcified cartilage layer. More residual drill holes (p=0.054) were detected in control versus treated defects, and control defects with more than 40% residual holes presented abnormally thicker trabeculae compared with treated defects. Low osteoclast numbers after 6.5 months repair suggested that bone was no longer remodeling. The subchondral bone plate surrounding the defects exhibited a significant thickening compared with age-matched intact trochlea. These data suggest that debridement and drilling can lead to long-term subchondral bone changes outside the cartilage defect. Compared with drilled

  9. Existing Steel Railway Bridges Evaluation

    Science.gov (United States)

    Vičan, Josef; Gocál, Jozef; Odrobiňák, Jaroslav; Koteš, Peter

    2016-12-01

    The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  10. Existing Steel Railway Bridges Evaluation

    Directory of Open Access Journals (Sweden)

    Vičan Josef

    2016-12-01

    Full Text Available The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  11. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    Science.gov (United States)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  12. 46 CFR 56.60-5 - Steel (High temperature applications).

    Science.gov (United States)

    2010-10-01

    ....A.) Upon prolonged exposure to temperatures above 775 °F (412 °C), the carbide phase of plain carbon steel, plain nickel-alloy steel, carbon-manganese-alloy steel, manganese-vanadium-alloy steel, and carbon-silicon steel may convert to graphite. (b) (Reproduces 124.2.B.) Upon prolonged exposure to...

  13. Steel Industry Marginal Opportunity Analysis

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF 347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  14. Nano-composite stainless steel

    Science.gov (United States)

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  15. Steel Pickling in Challenging Conditions

    OpenAIRE

    Maanonen, Mika

    2014-01-01

    The purpose of this thesis was to collect data on the pickling procedure and parameters especially in conditions where there are limited amount of power for heating, limited water treatment possibilities and equipment to maintain pickling processes. Information about steel pickling, alternative methods and processes before and after pickling was acquired. Data on most common chemicals for pickling were acquired and compared. Cleaning efficiency, ease of use, safety, price and availability...

  16. Benchmarking in Mobarakeh Steel Company

    Directory of Open Access Journals (Sweden)

    Sasan Ghasemi

    2008-05-01

    Full Text Available Benchmarking is considered as one of the most effective ways of improving performance incompanies. Although benchmarking in business organizations is a relatively new concept and practice, ithas rapidly gained acceptance worldwide. This paper introduces the benchmarking project conducted in Esfahan’s Mobarakeh Steel Company, as the first systematic benchmarking project conducted in Iran. It aimsto share the process deployed for the benchmarking project in this company and illustrate how the projectsystematic implementation led to succes.

  17. Thermophysical properties of stainless steels

    International Nuclear Information System (INIS)

    Kim, C.S.

    1975-09-01

    Recommended values of the thermodynamic and transport properties of stainless steels Type 304L and Type 316L are given for temperatures from 300 to 3000 0 K. The properties in the solid region were obtained by extrapolating available experimental data to the melting range, while appropriate correlations were used to estimate the properties in the liquid region. The properties evaluated include the enthalpy, entropy, specific heat, vapor pressure, density, thermal expansion coefficient, thermal conductivity, thermal diffusivity, and viscosity. (9 fig, 11 tables)

  18. Benchmarking in Mobarakeh Steel Company

    OpenAIRE

    Sasan Ghasemi; Mohammad Nazemi; Mehran Nejati

    2008-01-01

    Benchmarking is considered as one of the most effective ways of improving performance in companies. Although benchmarking in business organizations is a relatively new concept and practice, it has rapidly gained acceptance worldwide. This paper introduces the benchmarking project conducted in Esfahan's Mobarakeh Steel Company, as the first systematic benchmarking project conducted in Iran. It aims to share the process deployed for the benchmarking project in this company and illustrate how th...

  19. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  20. Corrosion of mild steel and stainless steel by marine Vibrio sp.

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi; Wagh, A.B.

    Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

  1. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  2. Utilization of structural steel in buildings.

    Science.gov (United States)

    Moynihan, Muiris C; Allwood, Julian M

    2014-08-08

    Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

  3. Metallurgy of steels for PWR pressure vessels

    International Nuclear Information System (INIS)

    Kepka, M.; Mocek, J.; Barackova, L.

    1980-01-01

    A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure. (B.S.)

  4. Metallurgy of steels for PWR pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Kepka, M; Mocek, J; Barackova, L [Skoda, Plzen (Czechoslovakia)

    1980-09-01

    A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure.

  5. Ferritic/martensitic steels: Promises and problems

    International Nuclear Information System (INIS)

    Klueh, R.L.; Ehrlich, K.; Abe, F.

    1992-01-01

    Ferritic/martensitic steels are candidate structural materials for fusion reactors because of their higher swelling resistance, higher thermal conductivity, lower thermal expansion, and better liquid-metal compatibility than austenitic steels. Irradiation effects will ultimately determine the applicability of these steels, and the effects of irradiation on microstructure and swelling, and on the tensile, fatigue, and impact properties of the ferritic/martensitic steels are discussed. Most irradiation studies have been carried out in fast reactors, where little transmutation helium forms. Helium has been shown to enhance swelling and affect tensile and fracture behavior, making helium a critical issue, since high helium concentrations will be generated in conjunction with displacement damage in a fusion reactor. These issues are reviewed to evaluate the status of ferritic/martensitic steels and to assess the research required to insure that such steels are viable candidates for fusion applications

  6. Nitrogen-containing steels and thermomechanical treatment

    International Nuclear Information System (INIS)

    Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

    2004-01-01

    The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

  7. Evaluation criteria of structural steel reliability

    International Nuclear Information System (INIS)

    Zav'yalov, A.S.

    1980-01-01

    Different low-carbon and medium-carbon structural steels are investigated. It is stated that steel reliability evaluation criteria depend on the fracture mode, steel suffering from the brittle fracture under the influence of the stresses (despite their great variety) arising in articles during the production and operation. Fibrous steel fracture at the given temperature and article thickness says about its high ductility and toughness and brittle fractures are impossible. Brittle fractures take place in case of a crystalline and mixed fracture with a predominant crystalline component. Evaluation methods of article and sample steel structural strength differing greatly from real articles in a thickness (diameter) or used at temperatures higher than possible operation temperatures cannot be reliability evaluation criteria because at a great thickness (diameter) and lower operation temperatures steel fracture and its strain mode can change resulting in a sharp reliability degradation

  8. DETERMINANTS OF RETAINED EARNINGS IN PROFITABLE STEEL COMPANIES IN INDIA: A STUDY OF STEEL SECTOR

    OpenAIRE

    Dr. Sohaib Masood

    2018-01-01

    In this paper an attempt has been made to identify the important determinants of retained earnings in profitable steel companies in steel sector of India and which have impact on the retention of earnings of steel companies under study. Multiple linear regression is used to identify the determinants of retained earnings for a period of sixteen years. Also the importance of retained earnings as a source of finance for steel sector companies is also studied in the paper.

  9. Evaluation of Flash Bainite in 4130 Steel

    Science.gov (United States)

    2011-07-01

    Technical Report ARWSB-TR-11011 Evaluation of Flash Bainite in 4130 Steel G. Vigilante M. Hespos S. Bartolucci...4. TITLE AND SUBTITLE Evaluation of Flash Bainite in 4130 Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT...need to be addressed, the Flash Bainite processing of 4130 steel demonstrates promise for applications needing a combination of high strength with

  10. Mechanism of creep in stainless steel

    International Nuclear Information System (INIS)

    Monteiro, S.N.; Silveira, T.L.

    In the present work the creep criterions to identify the deformation mechanisms through the exponent of the strain rate versus stress relationship are presented. When applied to several stainless steels these criterions show an apparent contradiction for the proper mechanism acting at Σ/D above 10 9 /cm 2 . Microstructural aspects interfering in different manners with the fracture of these steels could be a reason for rationalizing the contradictory behavior. This is discussed in suggested deformation maps for the steels investigated [pt

  11. Problems in development of pressure vessel steels

    International Nuclear Information System (INIS)

    McMahon, C.Y.

    1980-01-01

    The tendency of steels to intercrystalline fracture at low stresses is the main factor, limiting fracture resistance of steels in agressive media at conventional and elevated temperatures. The reasons for the phenomenon are analyzed. In particular, the role of grain boundary segregations of non-metallic impurities is pointed out. The ways of the problem solving both at the expense of corresponding microstructure control and by means of selection of the steel chemical composition are considered

  12. Experimental studies of Steel Corrugated Constructions

    Directory of Open Access Journals (Sweden)

    Lazarev Yuriy

    2016-01-01

    Full Text Available The purpose of this particular article is to assess existing calculations of steel corrugated constructions. Steel Corrugated Construction is a perspective type of constructions, which is exhibiting numerous advantages in comparison with one that currently applied in automobile and railroad networks (reinforced concrete water-throughput pipes, reinforced concrete frame bridges. The evaluation of experimental data on models of constructions of this particular type has been carried out in order to improve calculations of Steel Corrugated Constructions.

  13. High-temperature deformation behavior and mechanical properties of rapidly solidified Al-Li-Co and Al-Li-Zr alloys

    International Nuclear Information System (INIS)

    Sastry, S.M.L.; Oneal, J.E.

    1984-01-01

    The deformation behavior at 25-300 C of rapidly solidified Al-3Li-0.6Co and Al-3Li-0.3Zr alloys was studied by tensile property measurements and transmission electron microscopic examination of dislocation substructures. In binary Al-3Li and Al-3Li-Co alloys, the modulus normalized yield stress increases with an increase in temperature up to 150 C and then decreases. The yield stress at 25 C of Al-3Li-0.3Zr alloys is 180-200 MPa higher than that of Al-3Li alloys. However, the yield stress of the Zr-containing alloy decreases drastically with increasing temperatures above 75 C. The short-term yield stresses at 100-200 C of the Al-3Li-based alloys are higher than that of the conventional high-temperature Al alloys. The temperature dependences of the flow stresses of the alloys were analyzed in terms of the magnitudes and temperature dependences of the various strengthening contributions in the two alloys. The dislocation substructures at 25-300 C were correlated with mechanical properties. 19 references

  14. Comparative Study on the Grain Refinement of Al-Si Alloy Solidified under the Impact of Pulsed Electric Current and Travelling Magnetic Field

    Directory of Open Access Journals (Sweden)

    Yunhu Zhang

    2016-07-01

    Full Text Available It is high of commercial importance to generate the grain refinement in alloys during solidification by means of electromagnetic fields. Two typical patterns of electromagnetic fields, pulsed electric currents (ECP and traveling magnetic field (TMF, are frequently employed to produce the finer equiaxed grains in solidifying alloys. Various mechanisms were proposed to understand the grain refinement in alloys caused by ECP and TMF. In this paper, a comparative study is carried out in the same solidification regime to investigate the grain refinement of Al-7 wt. %Si alloy driven by ECP and TMF. Experimental results show that the application of ECP or TMF can cause the same grain refinement occurrence period, during which the refinement of primary Al continuously occurs. In addition, the related grain refinement mechanisms are reviewed and discussed, which shows the most likely one caused by ECP and TMF is the promoted dendrite fragmentation as the result of the ECP-induced or TMF-induced forced flow. It suggests that the same grain refinement process in alloys is provoked when ECP and TMF are applied in the same solidification regime, respectively.

  15. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  16. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  17. Composition, Taste, Aroma, and Antioxidant Activity of Solidified Noncentrifugal Brown Sugars Prepared from Whole Stalk and Separated Pith of Sugarcane (Saccharum officinarum L.).

    Science.gov (United States)

    Takahashi, Makoto; Ishmael, Mutanda; Asikin, Yonathan; Hirose, Naoto; Mizu, Masami; Shikanai, Takesi; Tamaki, Hajime; Wada, Koji

    2016-10-25

    In this study, 2 types of solidified noncentrifugal brown sugars (W-NCS and P-NCS) were prepared from the whole stalk and separated pith, respectively, of raw sugarcane (Saccharum officinarum L.). These products were discriminated in terms of their quality attributes, including color, sugars and minerals composition, taste, aroma, and antioxidant activity. The brown color of P-NCS was clearly different compared with that of W-NCS with a color difference value (ΔE * ) of 9.36. There was no difference in the sugars and minerals composition between the 2 types of sugar, which led to very similar taste profiles. However, P-NCS had a weaker aroma intensity than W-NCS did. Moreover, P-NCS retained more than 60% of the antioxidant activity of W-NCS. The information gleaned from this study might be used to select appropriate end-uses for these 2 types of sugars. © 2016 Institute of Food Technologists®.

  18. Speciation and determination of ultra trace amounts of chromium by solidified floating organic drop microextraction (SFODME) and graphite furnace atomic absorption spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Moghadam, Masoud Rohani [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of); Dadfarnia, Shayessteh, E-mail: sdadfarnia@yazduni.ac.ir [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of); Haji Shabani, Ali Mohammad [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of)

    2011-02-15

    Solidified floating organic drop microextraction (SFODME) method in combination with graphite furnace atomic absorption spectrometry (GFAAS) has been used for the determination of chromium species in water and urine samples. 1-undecanol containing 2-thenoyltrifluoroacetone (TTA) was used as a selective chelating agent for the extraction of Cr(III). The total Cr was determined after the reduction of Cr(VI) to Cr(III) with hydroxylamine. The concentration of Cr(VI) was determined from the difference between the concentration of total chromium and the Cr(III). Several variables such as the sample pH, concentration of TTA, salt concentration, extraction time and the sample volume were investigated in detail. Under the optimum conditions, the limit of detection of the proposed method was 0.006 {mu}g l{sup -1} for Cr(III) and the relative standard deviation for six replicate determinations at 0.1 {mu}g l{sup -1} Cr(III) was 5.1%. The proposed method was successfully applied for the determination of chromium species in tap water, well water, mineral water, and urine samples.

  19. Standard test method for accelerated leach test for diffusive releases from solidified waste and a computer program to model diffusive, fractional leaching from cylindrical waste forms

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This test method provides procedures for measuring the leach rates of elements from a solidified matrix material, determining if the releases are controlled by mass diffusion, computing values of diffusion constants based on models, and verifying projected long-term diffusive releases. This test method is applicable to any material that does not degrade or deform during the test. 1.1.1 If mass diffusion is the dominant step in the leaching mechanism, then the results of this test can be used to calculate diffusion coefficients using mathematical diffusion models. A computer program developed for that purpose is available as a companion to this test method (Note 1). 1.1.2 It should be verified that leaching is controlled by diffusion by a means other than analysis of the leach test solution data. Analysis of concentration profiles of species of interest near the surface of the solid waste form after the test is recommended for this purpose. 1.1.3 Potential effects of partitioning on the test results can...

  20. Optimization of dispersive liquid-phase microextraction based on solidified floating organic drop combined with high-performance liquid chromatography for the analysis of glucocorticoid residues in food.

    Science.gov (United States)

    Huang, Yuan; Zheng, Zhiqun; Huang, Liying; Yao, Hong; Wu, Xiao Shan; Li, Shaoguang; Lin, Dandan

    2017-05-10

    A rapid, simple, cost-effective dispersive liquid-phase microextraction based on solidified floating organic drop (SFOD-LPME) was developed in this study. Along with high-performance liquid chromatography, we used the developed approach to determine and enrich trace amounts of four glucocorticoids, namely, prednisone, betamethasone, dexamethasone, and cortisone acetate, in animal-derived food. We also investigated and optimized several important parameters that influenced the extraction efficiency of SFOD-LPME. These parameters include the extractant species, volumes of extraction and dispersant solvents, sodium chloride addition, sample pH, extraction time and temperature, and stirring rate. Under optimum experimental conditions, the calibration graph exhibited linearity over the range of 1.2-200.0ng/ml for the four analytes, with a reasonable linearity(r 2 : 0.9990-0.9999). The enrichment factor was 142-276, and the detection limits was 0.39-0.46ng/ml (0.078-0.23μg/kg). This method was successfully applied to analyze actual food samples, and good spiked recoveries of over 81.5%-114.3% were obtained. Copyright © 2017. Published by Elsevier B.V.

  1. Microstructure investigation of NiAl-Cr(Mo) interface in a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal

    International Nuclear Information System (INIS)

    Chen, Y.X.; Cui, C.Y.; Guo, J.T.; Li, D.X.

    2004-01-01

    The microstructure of a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal in as-processed and heat-treated states has been studied by means of scanning electron microscopy and high resolution electron microscopy (HREM). The microstructure of the NiAl-Cr(Mo) eutectic was characterized by lamellar Cr(Mo) phases embedded within NiAl matrix with common growth direction of . The interface between NiAl and lamellar Cr(Mo) did not have any transition layers. Misfit dislocations were observed at the NiAl-Cr(Mo) interface. In addition to lamellar Cr(Mo) phases, coherent Cr(Mo, Ni, Al) precipitates and NiAl precipitates were also observed in the NiAl matrix and lamellar Cr(Mo) phases, respectively. After hot isostatic pressing and heat treatment, the NiAl-Cr(Mo) interfaces became smooth and straight. Square array of misfit dislocations was directly observed at the (0 0 1) interface between NiAl and Cr(Mo, Ni, Al) precipitate. The configuration of misfit dislocation network showed a generally good agreement with prediction based on the geometric O-lattice model

  2. Sustained-release diclofenac potassium-loaded solid lipid microparticle based on solidified reverse micellar solution: in vitro and in vivo evaluation.

    Science.gov (United States)

    Chime, Salome Amarachi; Attama, Anthony Amaechi; Builders, Philip F; Onunkwo, Godswill C

    2013-01-01

    To formulate sustained-release diclofenac potassium-loaded solid lipid microparticles (SLMs) based on solidified reverse micellar solution (SRMS) and to evaluate the in vitro and in vivo properties. SRMS consisting of mixtures of Phospholipon® 90H and Softisan® 154 were used to formulate diclofenac potassium-loaded SLMs. Characterization based on the particle size and morphology, stability and encapsulation efficiency (EE%) were carried out on the SLMs. In vitro release was carried out in simulated intestinal fluid (pH 7.5). Anti-inflammatory and ulcerogenic properties were studied using rats. Maximum EE% of 95%, 94% and 93% were obtained for SLMs formulated with SRMS 1:1, 2:1 and 1:2, respectively. In vitro release showed about 85-90% drug release at 13 h. Diclofenac potassium-loaded SLMs showed good anti-inflammatory and gastro-protective properties. Diclofenac potassium-loaded SLMs based on SRMS could be used orally or parenterally under controlled conditions, for once daily administration.

  3. Measurement of the leaching rate of radionuclide 134Cs from the solidified radioactive sources in Portland cement mixed with microsilica and barite matrixes

    International Nuclear Information System (INIS)

    Shaaban, Ismail; Assi, Nasim

    2011-01-01

    Portland cement was mixed with radionuclide 134 Cs to produce low-level radioactive sources. These sources were surrounded with cement mixed with different materials like microsilica and barite. The leaching rate of 134 Cs from the solidified radioactive source in Portland cement alone was found to be 4.481 x 10 -4 g/cm 2 per day. Mixing this Portland cement with microsilica and with barite reduced significantly the leaching rate to 1.091 x 10 -4 g/cm 2 per day and 3.153 x 10 -4 g/cm 2 per day for 1 wt.% mixing, and to 1.401 x 10 -5 g/cm 2 per day and 1.703 x 10 -4 g/cm 2 per day for 3 wt.% mixing, respectively. It was also found that the application of a latex paint reduced these leaching rates by about 6.5%, 20.3% and 13.3% for Portland cement, cement mixed with microsilica and with barite, respectively. The leaching data were also analyzed using the polynomial method. The obtained results showed that cement mixed with microsilica and with barite can be effectively used for radioactive sources solidification.

  4. Simultaneous extraction and quantification of lamotrigine, phenobarbital, and phenytoin in human plasma and urine samples using solidified floating organic drop microextraction and high-performance liquid chromatography.

    Science.gov (United States)

    Asadi, Mohammad; Dadfarnia, Shayessteh; Haji Shabani, Ali Mohammad; Abbasi, Bijan

    2015-07-01

    A novel and simple method based on solidified floating organic drop microextraction followed by high-performance liquid chromatography with ultraviolet detection has been developed for simultaneous preconcentration and determination of phenobarbital, lamotrigine, and phenytoin in human plasma and urine samples. Factors affecting microextraction efficiency such as the type and volume of the extraction solvent, sample pH, extraction time, stirring rate, extraction temperature, ionic strength, and sample volume were optimized. Under the optimum conditions (i.e. extraction solvent, 1-undecanol (40 μL); sample pH, 8.0; temperature, 25°C; stirring rate, 500 rpm; sample volume, 7 mL; potassium chloride concentration, 5% and extraction time, 50 min), the limits of detection for phenobarbital, lamotrigine, and phenytoin were 1.0, 0.1, and 0.3 μg/L, respectively. Also, the calibration curves for phenobarbital, lamotrigine, and phenytoin were linear in the concentration range of 2.0-300.0, 0.3-200.0, and 1.0-200.0 μg/L, respectively. The relative standard deviations for six replicate extractions and determinations of phenobarbital, lamotrigine, and phenytoin at 50 μg/L level were less than 4.6%. The method was successfully applied to determine phenobarbital, lamotrigine, and phenytoin in plasma and urine samples. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. A novel solidified floating organic drop microextraction method for preconcentration and determination of copper ions by flow injection flame atomic absorption spectrometry in water samples

    Directory of Open Access Journals (Sweden)

    Arpa Şahin Ç.

    2013-04-01

    Full Text Available A simple, rapid and inexpensive solidified floating organic drop microextraction (SFODME and flow injection flame atomic absorption spectrometric determination (FI-FAAS method for copper was developed. 3-amino-7-dimethylamino-2-methylphenazine (Neutral red, NR was used as the complexing agent. Several factors affecting the microextraction efficiency, such as, pH, NR and sodium dodecylbenzenesulfonate (SDBS concentration, extraction time, stirring rate, and temperature were investigated and optimized. Under optimized experimental conditions an enrichment factor of 541 was obtained for 100 mL of sample solution. The calibration graph was linear in the range of 0.5 – 20.0 ng mL–1 and the limit of detection (3s was 0.18 ng mL–1, the limit of quantification (10s was 0.58 ng mL–1. The relative standard deviation (RSD for 10 replicate measurements of 10 ng mL–1 copper was 2.7%. The developed method was successfully applied to the extraction and determination of copper in different certified reference materials (Estuarine water, Slew 3 and fortified water, TM 23.2 and real water samples and satisfactory results were obtained.

  6. Convection and macrosegregation in Al-19Cu alloy directionally solidified through an abrupt contraction in cross-section: A comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-02-01

    Hypoeutectic Al-19 wt. % Cu alloys were directionally solidified in cylindrical molds that featured an abrupt cross-section decrease 9.5 to 3.2 mm in diameter). Thermo-solutal convection and cross-section-change-induced shrinkage flow effects on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation was seen, particularly in the larger cross-section before contraction. This alloy shows positive longitudinal macrosegregation near the contraction followed by negative macrosegregation right after it; the extent of macrosegregation, however, decreases with increasing growth speed. The degree of thermo-solutal convection was compared to another study investigating directional solidification of Al-7 wt. % Si [1] in order to study the effect of solutal expansion coefficient on macrosegregation. An interesting change of the radial macrosegregation profile, attributable to the area-change-induced-shrinkage flow, was observed very close to the contraction. A two-dimensional model accounting for both shrinkage and thermo-solutal convection was used to simulate solidification, the resulting steepling as well as axial and radial macrosegregation. The experimentally observed macrosegregation associated with the contraction during directional solidification was well predicted by the numerical simulations.

  7. Macrosegregation Due to Convection in Al-19Cu Alloy Directionally Solidified Through an Abrupt Expansion in Cross-Section: A Comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-10-01

    Hypoeutectic Al-19 wt.% Cu alloys were directionally solidified at two different growth speeds in cylindrical molds that featured an abrupt increase in cross-section, from 3.2 to 9.5 mm in diameter. The effects of thermosolutal convection and shrinkage flow induced by the cross-section change on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation were seen, particularly in the larger cross-section after expansion. Negative longitudinal macrosegregation right after the cross-section increase was observed; the extent of macrosegregation, however, decreases with increasing growth speed. Both thermal and flow effects due to cross-section change were seen to influence the radial macrosegregation immediately before, and after the expansion. Radial macrosegregation pattern was found to be changing as the mushy zone enters the larger cross-section region above the cross-section change where the solidification is in its unsteady state. The effect of the solutal expansion coefficient on macrosegregation was studied by comparing the degree of thermosolutal convection in Al-19 wt.% Cu with a previous study in which we investigated Al-7 wt.% Si. A two-dimensional model accounting for both shrinkage and thermosolutal convection was used to simulate the resulting steepling, as well as the axial and radial macrosegregation. The experimentally observed macrosegregation associated with the expansion during directional solidification is well predicted by the numerical simulations.

  8. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part I. Microstructural Characterization of Rapidly Solidified Solders

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Particles of Cu x Al y in Sn-Cu-Al solders have previously been shown to nucleate the Cu6Sn5 phase during solidification. In this study, the number and size of Cu6Sn5 nucleation sites were controlled through the particle size refinement of Cu x Al y via rapid solidification processing and controlled cooling in a differential scanning calorimeter. Cooling rates spanning eight orders of magnitude were used to refine the average Cu x Al y and Cu6Sn5 particle sizes down to submicron ranges. The average particle sizes, particle size distributions, and morphologies in the microstructures were analyzed as a function of alloy composition and cooling rate. Deep etching of the samples revealed the three-dimensional microstructures and illuminated the epitaxial and morphological relationships between the Cu x Al y and Cu6Sn5 phases. Transitions in the Cu6Sn5 particle morphologies from faceted rods to nonfaceted, equiaxed particles were observed as a function of both cooling rate and composition. Initial solidification cooling rates within the range of 103 to 104 °C/s were found to be optimal for realizing particle size refinement and maintaining the Cu x Al y /Cu6Sn5 nucleant relationship. In addition, little evidence of the formation or decomposition of the ternary- β phase in the solidified alloys was noted. Solidification pathways omitting the formation of the ternary- β phase agreed well with observed room temperature microstructures.

  9. Auburn Steel Company radioactive contamination incident

    International Nuclear Information System (INIS)

    Bradley, F.J.; Cabasino, L.; Kelly, R.; Awai, A.; Kasyk, G.

    1986-04-01

    On February 21, 1983, workers at the Auburn Steel Company, Auburn, New York discovered that about 120 tons of steel poured that day had become contaminated with 60 Co. In addition to the steel, the air cleaning system and portions of the mill used in casting the steel were contaminated. Approximately 25 curies of 60 Co were involved. Decontamination and disposal of the contamination cost in excess of $2,200,000. This report details the discovery of the contamination, decontamination of the plant and disposal of the contamination

  10. Applications of electron beam to precoated steel

    International Nuclear Information System (INIS)

    Koshiishi, K.; Masuhara, K.

    1992-01-01

    Applications of EB to precoated steel started with paint cure and have expanded to film lamination and surface modification. These applications can offer precoated steel some advantages which are difficult or impossible to gain by thermal methods. But there are also such problems as adhesion, formability and paintability in EB processing. In practice, using EB technologies along with thermal technologies cannot be avoided for precoated steel at the present. Future development of EB applications to precoated steel will depend on how we can seek superiority and distinction of EB technology against conventional and competitive technologies. (author)

  11. Industrial investigations of the liquid steel filtration

    Directory of Open Access Journals (Sweden)

    K. Janiszewski

    2014-07-01

    Full Text Available Hitherto existing investigations concerning the ceramic filter use in the steel making processes have given good results. The obtained results of filtration have proved that this method may be used as an effective and cheap way of steel filtration from non-metallic inclusions. Placing filters in the tundish is the best location considering the limitation of the possibility of secondary pollution of steel. Yet, the results presented in this paper, of an experiment prepared and carried out in the industrial environment, are the only positive results obtained, which are connected with so much quantities of liquid steel processed with use of the multi-hole ceramic filters.

  12. Data for a steel industry model

    OpenAIRE

    Mæstad, Ottar

    2000-01-01

    SNF has recently developed a new model of the steel market and some of the major factor markets connected to the steel industry. The aim of the model has been to study how regulations of the emissions of carbon dioxide (CO2) in the steel industry might affect the structure of the industry. It has also been an objective to investigate how structural changes in the steel industry might influence on the industry’s demand for transport services. This paper outlines the details about the data that...

  13. Advanced high strength steels for automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Galan, J.; Samek, L.; Verleysen, P.; Verbeken, K.; Houbert, Y.

    2012-11-01

    The car industry is facing pressure because of the growing demand for more fuel-efficient passenger cars. In order to limit energy consumption and air pollution the weight of the car body has to be reduced. At the same time, high levels of safety have to be guaranteed. In this situation, the choice of material becomes a key decision in car design. As a response to the requirements of the automotive sector, high strength steels and advanced high strength steels have been developed by the steel industry. These modern steel grades offer an excellent balance of low cost, light weight and mechanical properties. (Author) 48 refs.

  14. Welding Metallurgy and Weldability of Stainless Steels

    Science.gov (United States)

    Lippold, John C.; Kotecki, Damian J.

    2005-03-01

    Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

  15. Use of ferritic steels in breeder reactors worldwide

    International Nuclear Information System (INIS)

    Patriarca, P.

    1983-01-01

    The performance of LMFBR reactor steam generator materials is reviewed. Tensile properties of stainless steel-304, stainless steel-316, chromium-molybdenum steels, and Incoloy 800H are presented for elevated temperatures

  16. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni{sub 99}B{sub 1} melts solidified on an electrostatic levitator and an electromagnetic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)]. E-mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2006-08-15

    Ni{sub 99}B{sub 1} alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random.

  17. Influence of redox condition in iron, silicon and hydrogen contents of leached glass surface

    International Nuclear Information System (INIS)

    Manara, A.; Lanza, F.; Della Mea, G.; Rossi, C.; Salvagno, G.

    1984-01-01

    Surface analysis has been conducted on samples leached in a Sochlet apparatus at 100 0 C in the presence and in the absence of air. The XPS technique was applied to analyze the content of iron and silicon while the nuclear reaction method was utilized to analyze the content of hydrogen. Samples leached in argon atmosphere have shown a smaller content of iron and silicon with respect to the samples leached in air atmosphere. The H concentration has shown the same behavior. The results are discussed in terms of possible formation of iron compounds in the different redox condition and of their different stabilities and in terms of their efficiency in reducing exchange between Na + and H + ions. 11 references, 3 figures, 1 table

  18. Moessbauer and magnetic resonance experiments on amorphous iron-silicon films

    International Nuclear Information System (INIS)

    Bansal, C.; Campbell, S.J.; Stewart, A.M.

    1982-01-01

    Moessbauer measurements at room temperature and 4.2 K, and room temperature magnetic resonance measurments on a series of amorphous Fesub(x)Sisub(1-x) thin films (0.23 <= x <= 0.81) are presented. The concentration dependence of the isomer shifts and quadrupole splittings provides information on the nature of the local coordination in these amorphous materials. Analysis of the distributions of magnetic hyperfine splitting combined with the presence of multiple resonance in the magnetic resonance data indiates that magnetoanisotropy plays a dominant role in determining the magnetic behaviour of these films. (orig.)

  19. Neutron-capture gamma-ray analysis of coal for sulfur, iron, silicon and moisture

    International Nuclear Information System (INIS)

    Fay, D.A.

    1979-05-01

    Samples of coal weighing approximately 200 grams placed in a collimated beam of neutrons from the thermal column of the Ames Laboratory Research Reactor produced capture gamma-rays which could be used for the simultaneous determination of sulfur and iron. Spectra from NaI(Tl) and Ge(Li) detectors were used and interferences were located by examining spectra of the major elemental components of coal. In determining sulfur, iron is a potential source of interference when gamma-ray spectra are collected with a NaI(Tl) detector. Corrections for iron interference were made by use of a higher energy iron peak. The possibility of determining silicon in coal was investigated but this element determination was unsuccessful since capture gamma-ray spectrometry lacked the necessary sensitivity for silicon. A linear relation was found between the area of the hydrogen capture peak at 2.23 MeV and the amount of water added to coal

  20. Precaution against radioactive contamination of steel products in Germany

    International Nuclear Information System (INIS)

    Ewers, E.; Schulz-Klemp, V.; Steffen, R.

    1999-01-01

    Regulations for handling of radioactive materials in Germany. Engagement of the Germany Iron and Steel Institute (VDEh) since the end of the eighties and measures taken. Level of radioactivity in uncontaminated steel products. Agreements between steel industry and scrap supplying industry as well as terms of delivery. Actual status of equipment for detection of radioactivity in the German steel plants. Demands of steel users for clean steel. (author)