Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

Energy Technology Data Exchange (ETDEWEB)

Murthy, K V R, E-mail: drmurthykvr@yahoo.com [Display Materials Laboratory Applied Physics Department Faculty of Technology and Engineering M.S. University of Baroda, Baroda-390 001 (India)

2009-07-15

Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

International Nuclear Information System (INIS)

Murthy, K V R

2009-01-01

Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

Solidification of HLLW into sintered ceramics

International Nuclear Information System (INIS)

O-Oka, K.; Ohta, T.; Masuda, S.; Tsunoda, N.

1979-01-01

Simulated HLLW from the PNC reprocessing plant at Tokai was solidified into sintered ceramics by normal sintering or hot-pressing with addition of some oxides. Among various ceramic products obtained so far, the most preferable was nepheline-type sintered solids formed with addition of SiO 2 and Al 2 O 3 to the simulated waste calcine. The solid shows advantageous properties in leach rate and mechanical strength, which suggest that the ceramic solids were prepared with additions of ZrO 2 or MnO 2 , and some of them showed good characteristics

Low temperature sintering of fluorapatite glass-ceramics

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A.

2014-01-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

Radioactivity level in Chinese building ceramic tile

International Nuclear Information System (INIS)

Xinwei, L.

2004-01-01

The activity concentrations of 226 Ra, 232 Th and 40 K have been determined by gamma ray spectrometry. The concentrations of 226 Ra, 232 Th and 40 K range from 158.3 to 1087.6, 91.7 to 1218.4, and 473.8 to 1031.3 Bq kg -1 for glaze, and from 63.5 to 131.4, 55.4 to 106.5, and 386.7 to 866.8 Bq kg -1 for ceramic tile, respectively. The measured activity concentrations for these radionuclides were compared with the reported data of other countries and with the typical world values. The radium equivalent activities (Ra eq ), external hazard index (H ex ) and internal hazard index (H in ) associated with the radionuclides were calculated. The Ra eq values of all ceramic tiles are lower than the limit of 370 Bq kg -1 . The values of Hex and H in calculated according to the Chinese criterion for ceramic tiles are less than unity. The Ra eq value for the glaze of glazed tile collected from some areas are >370 Bq kg -1 . (authors)

Low temperature sintering of fluorapatite glass-ceramics.

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A

2014-02-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Use of the extraction residue of emeralds in a formulation mass of ceramic tiles

International Nuclear Information System (INIS)

Cavalcante, R. F.; Nascimento, R.M.; Paskocimas, C.A.; Dutra, R.P.S.

2012-01-01

Companies involved in mining and beneficiation of emerald represent an important area of industrial development in Brazil, with a significant contribution to world production of this ore. As a result, large volumes of waste generated and emerald are constantly abandoned in the environment, contributing negatively to their preservation. On the other hand the interest in the use of mining waste as an additive in production of ceramic materials has grown among researchers in recent years. The ceramic industry is constantly seeking to expand the market for the sector and trying to improve product quality and increase the variety of applications. The technology of obtaining ceramic coating that uses waste from mining is still a largely unexplored market. Thus, the purpose of this study was to characterize the waste generated from mining emerald as well as to evaluate its potential use as raw material for production melting of ceramic tiles. Ceramic mixtures were prepared from raw materials characterized by X-ray fluorescence and X-ray diffraction. Five compositions were prepared using the waste codes of emeralds from 0%, 10%, 20%, 30% and 40%. Samples were prepared by pressing, sintered at 1000, 1100 and 1200 deg C and characterized to establish their mineralogical composition, water absorption, linear shrinkage and modulus of rupture. The results showed that the residue of emeralds studied can be embedded in the mass of ceramic tiles up to 20% in replacement of feldspar without compromising the end product properties. (author)

Microwave sintering of ceramic materials

Science.gov (United States)

Karayannis, V. G.

2016-11-01

In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

Study of the effect of nano surface morphology on the stain-resistant property of ceramic tiles

International Nuclear Information System (INIS)

Pan, S P; Hung, J K; Liu, Y T

2014-01-01

In this study, six types of commercially available ceramic tiles, including nano-structured ceramic tiles and regular ceramic tiles, were selected to investigate the effect of surface morphology on their stain-resistant property. The stain-resistant efficiencies of various ceramic tiles with nano-size surface were measured in order to determine the appropriate method for testing ceramic tiles with nano-structure surface

Electrokinetic desalination of glazed ceramic tiles

DEFF Research Database (Denmark)

Ottosen, Lisbeth M.; Ferreira, Celia; Christensen, Iben Vernegren

2010-01-01

Electrokinetic desalination is a method where an applied electric DC field is the driving force for removal of salts from porous building materials. In the present paper, the method is tested in laboratory scale for desalination of single ceramic tiles. In a model system, where a tile...... was contaminated with NaCl during submersion and subsequently desalinated by the method, the desalination was completed in that the high and problematic initial Cl(-) concentration was reduced to an unproblematic concentration. Further conductivity measurements showed a very low conductivity in the tile after...... treatment, indicating that supply of ions from the poultice at the electrodes into the tile was limited. Electroosmotic transport of water was seen when low ionic content was reached. Experiments were also conducted with XVIII-century tiles, which had been removed from Palacio Centeno (Lisbon) during...

TECHNOLOGY OF PRODUCTION OF CERAMIC TILES BASED ON DOLERITE AND FUSIBLE CLAY

Directory of Open Access Journals (Sweden)

Pleshko Marianna Viktorovna

2018-02-01

Full Text Available The paper presents a completely new composition of the ceramic mass for production of ceramic tiles for interior lining of walls, on the basis of fusible clay. The optimal compositions of jade engobe and glossy glaze, the most suitable for this composition, are determined. A new technological scheme is developed for production of ceramic tiles for interior lining based on dolerite and fusible clay. The curve of firing, which is the most suitable for charge masses and decorative coating compositions being used, has been constructed. Subject: ceramic mass for the production of ceramic facing tiles. Ceramic tiles are the most popular building material in Russia. The most promising technology for its production from the standpoint of technical and economic efficiency is the technology of rapid single firing, which is rarely used at the plants of our country. In this regard, the development and implementation of new effective compositions of ceramic masses and decorative coatings that are the most compatible with the specifics of rapid single firing technology, based on new unconventional raw materials, are very relevant and promising. Research objectives: development of technological parameters, compositions of ceramic masses and decorative coatings of ceramic tiles for the internal wall lining that provide an increase in tiles production efficiency using the technology of rapid single firing through the use of non-traditional plagioclase-pyroxene raw materials: dolerites, loam and technogenic raw materials. Materials and methods: technological, numerical and experimental studies were conducted. To select the optimal composition of the ceramic mass, the method of mathematical planning was used, namely the simplex-centroid design of Scheffe. To identify the scientific foundations of the energy-efficient production technology being developed, differential thermal and X-ray phase, optical, electron microscopic and dilatometric studies were applied

A portable high-power diode laser-based single-stage ceramic tile grout sealing system

Science.gov (United States)

Lawrence, J.; Schmidt, M. J. J.; Li, L.; Edwards, R. E.; Gale, A. W.

2002-02-01

By means of a 60 W high-power diode laser (HPDL) and a specially developed grout material the void between adjoining ceramic tiles has been successfully sealed. A single-stage process has been developed which uses a crushed ceramic tile mix to act as a tough, inexpensive bulk substrate and a glazed enamel surface to provide an impervious surface glaze. The single-stage ceramic tile grout sealing process yielded seals produced in normal atmospheric conditions that displayed no discernible cracks and porosities. The single-stage grout is simple to formulate and easy to apply. Tiles were successfully sealed with power densities as low as 200 kW/ mm2 and at rates of up to 600 mm/ min. Bonding of the enamel to the crushed ceramic tile mix was identified as being primarily due to van der Waals forces and, on a very small scale, some of the crushed ceramic tile mix material dissolving into the glaze. In terms of mechanical, physical and chemical characteristics, the single-stage ceramic tile grout was found to be far superior to the conventional epoxy tile grout and, in many instances, matched and occasionally surpassed that of the ceramic tiles themselves. What is more, the development of a hand-held HPDL beam delivery unit and the related procedures necessary to lead to the commercialisation of the single-stage ceramic tile grout sealing process are presented. Further, an appraisal of the potential hazards associated with the use of the HPDL in an industrial environment and the solutions implemented to ensure that the system complies with the relevant safety standards are given.

Dolomite addition effects on the thermal expansion of ceramic tiles

International Nuclear Information System (INIS)

Marino, Luis Fernando Bruno; Boschi, Anselmo Ortega

1997-01-01

The thermal expansion of ceramic tiles is of greater importance in engineering applications because the ceramics are relatively brittle and cannot tolerate large internal strain imposed by thermal expansion. When ceramic bodies are produced for glazed ties the compatibility of this property of the components should be considered to avoid damage in the final products. Carbonates are an important constituent of ceramic wall-title bodies and its presence in formulations and the reactions that occur between them and other components modify body properties. The influence in expansivity by additions of calcium magnesium carbonate in a composition of wall tile bodies has been investigated. The relative content of mineralogical components was determined by X-ray diffraction and thermal expansion by dilatometric measurements. The results was indicated that with the effect of calcium-magnesium phases and porosity on thermal expansion of wall tile bodies. (author)

LSA glass-ceramic tiles made by powder pressing

International Nuclear Information System (INIS)

Figueira, F.C.; Bertan, F.M.; Riella, H.G.; Uggioni, E.; Bernardin, A.M.

2009-01-01

A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior (σbending) and thermal analysis (α). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

ASSESSMENT OF CERAMIC TILE FROST RESISTANCE BY MEANS OF THE FREQUENCY INSPECTION METHOD

Directory of Open Access Journals (Sweden)

MICHAL MATYSÍK

2011-06-01

Full Text Available The paper presents some results of our experimental analysis of ceramic cladding element frost resistance, particular attention being paid to the application of the frequency inspection method. Three different sets of ceramic tiles of the Ia class to EN 14 411 B standard made by various manufacturers have been analyzed. The ceramic tiles under investigation have been subjected to freeze-thaw-cycle-based degradation in compliance with the relevant ČSN EN ISO 10545-12 standard. Furthermore, accelerated degradation procedure has been applied to selected test specimens, consisting in reducing the temperature of water soaked ceramic tiles in the course of the degradation cycles down –70°C. To verify the correctness of the frequency inspection results, additional physical properties of the ceramic tiles under test have been measured, such as, the ceramic tile strength limit, modulus of elasticity and modulus of deformability, resulting from the flexural tensile strength tests, integrity defect and surface micro-geometry tracking. It has been proved that the acoustic method of frequency inspection is a sensitive indicator of the structure condition and can be applied to the ceramic cladding element frost resistance and service life prediction assessment.

Reusing Ceramic Tile Polishing Waste In Paving Block Manufacturing

OpenAIRE

Giordano Penteado; Carmenlucia Santos; de Carvalho; Eduardo Viviani; Cecche Lintz; Rosa Cristina

2016-01-01

Ceramic companies worldwide produce large amounts of polishing tile waste, which are piled up in the open air or disposed of in landfills. These wastes have such characteristics that make them potential substitutes for cement and sand in the manufacturing of concrete products. This paper investigates the use of ceramic tile polishing waste as a partial substitute for cement and sand in the manufacturer of concrete paving blocks. A concrete mix design was defined and then the sand was replaced...

Method and apparatus for radio frequency ceramic sintering

Science.gov (United States)

Hoffman, Daniel J.; Kimrey, Jr., Harold D.

1993-01-01

Radio frequency energy is used to sinter ceramic materials. A coaxial waveguide resonator produces a TEM mode wave which generates a high field capacitive region in which a sample of the ceramic material is located. Frequency of the power source is kept in the range of radio frequency, and preferably between 60-80 MHz. An alternative embodiment provides a tunable radio frequency circuit which includes a series input capacitor and a parallel capacitor, with the sintered ceramic connected by an inductive lead. This arrangement permits matching of impedance over a wide range of dielectric constants, ceramic volumes, and loss tangents.

Sintering characteristics of nano-ceramic coatings

NARCIS (Netherlands)

de Hosson, J.T.M.; Popma, R.

2003-01-01

This paper concentrates on sintering characteristics of nano-sized ceramic SiO2 particles. The sintering process is studied as a function of temperature using a conventional furnace and using a laser beam. The underlying idea is to combine the nanoceramic sol-gel concept with inkjet technology and

Techniques for ceramic sintering using microwave energy

International Nuclear Information System (INIS)

Kimrey, H.D.; Janney, M.A.; Becher, P.F.

1987-01-01

The use of microwave energy for ceramic sintering offers exciting new possibilities for materials processing. Based on experience gathered in microwave processing associated with the heating of fusion plasmas, we have developed hardware and methods for uniformly heating ceramic parts of large volume and irregular shape to temperatures in excess of 1600 0 C, in vacuum or pressurized atmosphere. Microwave processing at 28 GHz yields enhanced densification rates with a corresponding reduction in sintering temperatures. 6 refs

Pressureless sintering of whisker-toughened ceramic composites

Science.gov (United States)

Tiegs, T.N.

1993-05-04

A pressureless sintering method is disclosed for use in the production of whisker-toughened ceramic composites wherein the sintered density of composites containing up to about 20 vol. % SiC whiskers is improved by reducing the average aspect ratio of the whiskers to from about 10 to about 20. Sintering aids further improve the density, permitting the production of composites containing 20 vol. % SiC with sintered densities of 94% or better of theoretical density by a pressureless sintering method.

Characterization of double face adhesive sheets for ceramic tile installation

International Nuclear Information System (INIS)

Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S.

2011-01-01

The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

SiC Armor Tiles via Magnetic Compaction and Pressureless Sintering

National Research Council Canada - National Science Library

Chelluri, Bhanu; Knoth, Ed A; Franks, L. P

2008-01-01

The purpose of the SBIR, entitled "Continuous Dynamic Processing of Ceramic Tiles for Ground Vehicle Protection", was to create a high rate, cost effective manufacturing method for producing silicon carbide (SiC...

The pressureless sintering and mechanical properties of AlON ceramic

Energy Technology Data Exchange (ETDEWEB)

Zhang, N., E-mail: zhangning5832@163.com [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Liang, B.; Wang, X.Y.; Kan, H.M.; Zhu, K.W. [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Zhao, X.J. [Department of Materials Science and Engineering, School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning 110004 (China)

2011-07-25

Highlights: {yields} A one-step pressureless sintering process was proposed, which is simple and viable. {yields} Cheap and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders were chosen as raw materials substituting for expensive AlN ultrafine powders. {yields} The sintering temperature of AlON ceramic was reduced by 50 deg. C and the flexural strength was enhanced by 29.4%. - Abstract: Aluminum oxynitride (AlON) ceramic was synthesized by one-step pressureless sintering technology using low cost and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders as raw materials. The sintering temperature was reduced because aluminum powders were nitridized into high activity AlN under the flowing nitrogen atmosphere. The curves of thermal analysis, microstructure and atomic distribution were investigated. The influence of sintering temperatures on phase composition, sintering densification and flexural strength was also explored. The experimental results showed that {alpha}-Al{sub 2}O{sub 3} and aluminum powders were acceptable substitutes for more expensive AlN ultrafine powders. Under the optimum sintering process at 1750 deg. C for 2 h, the sintered density and flexural strength of AlON ceramic were higher, 3.62 g/cm{sup 3} and 321 MPa, respectively. The sintering temperature was decreased by 50 deg. C because newly formed high activity AlN in situ reacted with Al{sub 2}O{sub 3} into Al{sub 23}O{sub 27}N{sub 5}, enhancing flexural strength by 29.4%. However, the sintering temperature could not be too high because grain growth and displacement of oxygen atoms from AlON ceramics by nitrogen atoms caused a decline in sintering densification and flexural strength.

Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes

International Nuclear Information System (INIS)

Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

2006-01-01

A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 deg. C/min, increased by about 20% and 30%, respectively

Highly textured KNN-based piezoelectric ceramics by conventional sintering

International Nuclear Information System (INIS)

Zapata, Angelica Maria Mazuera; Silva Junior, Paulo Sergio da; Zambrano, Michel Venet

2016-01-01

Full text: Texturing in ferroelectric ceramics has played an important role in the enhancement of their piezoelectric properties. Common methods for ceramic texturing are hot pressing and template grain ground; nevertheless, the needed facilities to apply hot pressing and the processing of single crystal make the texture of ceramics expensive and very difficult. In this study, a novel method was investigated to obtain highly textured lead-free ceramics. A (K 0.5 Na 0.5 ) 0.97 Li 0. 0 3 Nb 0.8 Ta 0. 2 matrix (KNLNT), with CuO excess was sintered between 1070 and 1110 °C following a solid state reaction procedure. The CuO excess promotes liquid phase formation and a partial melting of the material. XRD patterns showed the intensity of (100) family peaks became much stronger with the increasing of sintering temperature and CuO. In addition, Lotgering factor was calculated and exhibited a texture degree between 40 % and 70 % for sintered samples having 13 and 16 wt. % CuO, respectively. These, highly textured ceramics, with adequate cut, can be used as substitutes single crystals for texturing of KNN-based lead-free ceramics. (author)

Synthesis, deposition and crystal growth of CZTS nanoparticles onto ceramic tiles

Directory of Open Access Journals (Sweden)

Ivan Calvet

2015-09-01

Full Text Available The work presents a simple solvothermal method for CZTS nanoparticles preparation using hexadecylamine (HDA as a capping agent. The as-prepared CZTS powder was deposited as ink using Doctor Blade technique onto ceramic tile, as a substrate substituting the typical soda-lime glass. The as-prepared film was thermal treated at different temperatures in order to enhance the thin film crystallinity. CZTS crystal growth onto ceramic tile was obtained successfully for the first time.

Chemical functionalization of ceramic tile surfaces by silane coupling agents: polymer modified mortar adhesion mechanism implications

Directory of Open Access Journals (Sweden)

Alexandra Ancelmo Piscitelli Mansur

2008-09-01

Full Text Available Adhesion between tiles and mortars are crucial to the stability of ceramic tile systems. From the chemical point of view, weak forces such as van der Waals forces and hydrophilic interactions are expected to be developed preferably at the tiles and polymer modified Portland cement mortar interface. The main goal of this paper was to use organosilanes as primers to modify ceramic tile hydrophilic properties to improve adhesion between ceramic tiles and polymer modified mortars. Glass tile surfaces were treated with several silane derivatives bearing specific functionalities. Contact angle measurements and Fourier Transform Infrared Spectroscopy (FTIR were used for evaluating the chemical changes on the tile surface. In addition, pull-off tests were conducted to assess the effect on adhesion properties between tile and poly(ethylene-co-vinyl acetate, EVA, modified mortar. The bond strength results have clearly shown the improvement of adherence at the tile-polymer modified mortar interface, reflecting the overall balance of silane, cement and polymer interactions.

Microstructure evolution during pressureless sintering of bulk oxide ceramics

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Karel Maca

2009-06-01

Full Text Available The author’s experience concerning the infl uence of the choice of different pressureless heating schedules on the fi nal microstructure of oxide ceramic materials is summarized in the paper. Alumina, ceria, strontium titanate, as well as tetragonal (3 mol% Y2O3 and cubic (8 mol% Y2O3 zirconia were cold isostatically pressed or injection moulded and pressureless sintered with different heating schedules – namely with Constant-Rate of Heating with different dwell temperatures (CRH, with Rate-Controlled Sintering (RCS and with Two-Step Sintering (TSS. It was examined whether some of these three sintering schedules, with the same fi nal density achieved, can lead to a decrease of the grain size of sintered ceramics. The results showed that only TSS (and only for selected materials brought significant decrease of the grain size.

Sintering behavior of LZSA glass-ceramics

Directory of Open Access Journals (Sweden)

Oscar Rubem Klegues Montedo

2009-06-01

Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

Lanthanide (Nd, Gd) compounds with garnet and monazite structures. Powders synthesis by “wet” chemistry to sintering ceramics by Spark Plasma Sintering

Energy Technology Data Exchange (ETDEWEB)

Potanina, Ekaterina, E-mail: ekaterina.potanina@list.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Golovkina, Ludmila, E-mail: golovkina_lyudmila@mail.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Orlova, Albina, E-mail: albina.orlova@inbox.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Nokhrin, Aleksey, E-mail: nokhrin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Boldin, Maksim, E-mail: boldin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Sakharov, Nikita, E-mail: nvsaharov@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation)

2016-05-15

Complex oxide Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} with garnet structure and phosphates NdPO{sub 4} and GdPO{sub 4} with monazite structure were obtained by using precipitation methods. Ceramics Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} and NdPO{sub 4} were processed by Spark Plasma Sintering (SPS). Relative density more 98%, sintering time did not exceed 8 min, sintering temperature 1330–1390 °C. Leaching rates of elements from ceramics were 10{sup −6}–10{sup −7} g/(cm{sup 2} d). The process of ceramics sintering has two-stage character: the first step of sintering-compaction process is related to the plastic flow of the material, the second step–to the process of grain boundary diffusion and grain growth. - Highlights: • Powders were obtained by precipitation (sol–gel) method. • Ceramics were sintering by Spark Plasma Sintering method (ρ{sub rel} > 98%); shrinkage time does not exceed 8 min. • The process of ceramics sintering has two-stage character.

FORMATION OF ANTIBACTERIAL EFFECT ON CERAMIC TILE SURFACES

Directory of Open Access Journals (Sweden)

Selçuk ÖZCAN

2017-03-01

Full Text Available Biocidal antimicrobial molecular barrier (BAMB solutions are known to provide antimicrobial effect on the surfaces in industrial applications. However, there has been a lack of scientific reports about the subject in the literature. In this study, in order to impart an antimicrobial surface property on ceramic surfaces, a BAMB solution was applied on gloss fired ceramic wall tile substrates and the surface antimicrobial activity results were compared with that of plain wall tiles (without BAMB application. The ceramic surfaces were cleaned, and stove dried at120°C prior to spray coating with a BAMB solution. The coated substrates were dried in the ambient. The intactness of the coatings was checked with the bromophenol blue test. The microstructural and molecular characterization of the BAMB coated surfaces were carried out with SEM imaging and surface FTIR, respectively. The antimicrobial activity tests of the surfaces were conducted according to ASTM E2180-07 (Standard Test Method for Determining the Activity of Incorporated Antimicrobial Agent in Polymeric or Hydrophobic Materials. The microorganisms used were Staphylococcus aureus (ATCC 6538 and Pseudomonas aeruginosa (ATCC 15442 bacteria. The BAMB coated surfaces showed less flocculent bacterial growth in comparison to uncoated ceramic surfaces leading to the conclusion that the BAMB improved the antimicrobial property.

Nano-oxides to improve the surface properties of ceramic tiles

International Nuclear Information System (INIS)

Rambaldi, E.; Tucci, A.; Esposito, L.; Naldi, D.; Timellini, G.

2010-01-01

The aim of the present work is to realise ceramic tiles with superior surface mechanical characteristics and chemical resistance, by the addition of nano-oxides, such as zirconia and alumina, since such advanced ceramics oxides are well known for their excellent mechanical properties and good resistance to chemical etching. In order to avoid any dangerousness, the nanoparticles were used in form of aqueous suspension and they were sprayed, by airbrush, directly onto the dried ceramic support, before firing. To observe the distribution of the nanoparticles and to optimise the surface treatment, SEM-EDS analyses were carried out on the fired samples. XRD analysis was conducted to assess the phases evolution of the different materials during the firing step. The surface mechanical characteristics of the samples have been evaluated by Vickers hardness and scratch test. In addition, also chemical resistance tests were performed. Microstructural observations allowed to understand how alumina and zirconia nanoparticles acted to improve the surface performances of the modified ceramic tiles. (Author) 20 refs.

Comparative study of ceramic tiles produced in the Town of Goytacazes / RJ (Brazil)

International Nuclear Information System (INIS)

Almeida, L.L.P. de; Pacheco, A.T.; Carreiro, R.S; Petrucci, L.J.T.

2011-01-01

The city of the Campos dos Goytacazes, situated in the region north of the state of Rio de Janeiro, presents characteristics place that it enter the producing greater of blocks and ceramic roofing tiles for the domestic market. This work makes a study enters four manufacturers of ceramic roofing tiles of the city of the Campos dos Goytacazes/RJ, to analysis comparatively its results according to in agreement the characterization submitted to dilatometry, Thermogravimetry, Differential Thermal Analysis and X-ray diffraction for the physical tests the tiles were collected after burning and the tests under Bylaw NBR 15310. The results had indicated a significant variation in the values of water absorption of each manufacturer. The same ones demonstrate that the ceramic roofing tiles of Campos of the Goytacazes present a uniformity in the results, being that it needs technological accompaniment during the manufacture process, to improve its properties and its quality for adequacy to the normative parameters of the ABNT. (author)

Alumina-zirconium ceramics synthesis by selective laser sintering/melting

International Nuclear Information System (INIS)

Shishkovsky, I.; Yadroitsev, I.; Bertrand, Ph.; Smurov, I.

2007-01-01

In the present paper, porous refractory ceramics synthesized by selective laser sintering/melting from a mixture of zirconium dioxide, aluminum and/or alumina powders are subjected to optical metallography and X-ray analysis to study their microstructure and phase composition depending on the laser processing parameters. It is shown that high-speed laser sintering in air yields ceramics with dense structure and a uniform distribution of the stabilizing phases. The obtained ceramic-matrix composites may be used as thermal and electrical insulators and wear resistant coating in solid oxide fuel cells, crucibles, heating elements, medical tools. The possibility to reinforce refractory ceramics by laser synthesis is shown on the example of tetragonal dioxide of zirconium with hardened micro-inclusion of Al 2 O 3 . By applying finely dispersed Y 2 O 3 powder inclusions, the type of the ceramic structure is significantly changed

Sintering and annealing effects on undoped yttria transparent ceramics

Energy Technology Data Exchange (ETDEWEB)

Letue, Laetitia; Petit, Johan, E-mail: johan.petit@onera.fr; Ritti, Marie-Hélène; Lalanne, Sylvie; Landais, Stéphane

2017-06-15

Transparent yttrium oxide (Y{sub 2}O{sub 3}) ceramics were processed by several densifications steps without any doping species. The green bodies were obtained by the aqueous way and sintered at high temperature under vacuum and then under high pressure. We studied the effects of different sintering cycles and air annealing at different steps of the process on the density and the grain growth. We also focused on the reaction between yttria ceramics and BN-coated graphite crucible which occurs during HIP. We noted that a low heating rate and two annealing steps are necessary to improve our samples’ transparency. - Highlights: • The quality of transparent ceramics is compared with the tested process parameters. • Air annealing is critical when using a carbon environment in the process. • Intra-granular pores, and so the final transparency, are directly linked to the sintering heating rates.

Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

Energy Technology Data Exchange (ETDEWEB)

Roman-Manso, B.; Pablos, A. de; Belmonte, M.; Osendi, M. I.; Miranzo, P.

2014-04-01

Concentrated ceramic inks based on (SiC) powders, with different amounts of Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densification of the as-produced 3D structures, previously heat treated in air at 600 degree centigrade for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS) furnace. The effects of the amount of sintering additives (7 - 20 wt. %) and the size of the SiC powders (50 nm and 0.5 {mu}m) on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized (SiC) powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink), involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics. (Author)

Standard Test Method for Bond Strength of Ceramic Tile to Portland Cement Paste

CERN Document Server

American Society for Testing and Materials. Philadelphia

2002-01-01

1.1 This test method covers the determination of the ability of glazed ceramic wall tile, ceramic mosaic tile, quarry tile, and pavers to be bonded to portland cement paste. This test method includes both face-mounted and back-mounted tile. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Preparation and electromagnetic properties of low-temperature sintered ferroelectric-ferrite composite ceramics

International Nuclear Information System (INIS)

Yue Zhenxing; Chen Shaofeng; Qi Xiwei; Gui Zhilun; Li Longtu

2004-01-01

For the purpose of multilayer chip EMI filters, the new ferroelectric-ferrite composite ceramics were prepared by mixing PMZNT relaxor ferroelectric powder with composition of 0.85Pb(Mg 1/3 Nb 2/3 )O 3 -0.1Pb(Ni 1/3 Nb 2/3 )O 3 -0.05PbTiO 3 and NiCuZn ferrite powder with composition of (Ni 0.20 Cu 0.20 Zn 0.60 )O(Fe 2 O 3 ) 0.97 at low sintering temperatures. A small amount of Bi 2 O 3 was added to low sintering temperature. Consequently, the dense composite ceramics were obtained at relative low sintering temperatures, which were lower than 940 deg. C. The X-ray diffractometer (XRD) identifications showed that the sintered ceramics retained the presence of distinct ferroelectric and ferrite phases. The sintering studies and scanning electron microscope (SEM) observations revealed that the co-existed two phases affect the sintering behavior and grain growth of components. The electromagnetic properties, such as dielectric constant and initial permeability, change continuously between those of two components. Thus, the low-temperature sintered ferroelectric-ferrite composite ceramics with tunable electromagnetic properties were prepared by adjusting the relative content of two components. These materials can be used for multilayer chip EMI filters with various properties

Military Curriculum Materials for Vocational and Technical Education. Builders School, Ceramic Tile Setting 3-9.

Science.gov (United States)

Ohio State Univ., Columbus. National Center for Research in Vocational Education.

This course, for individualized or group instruction on ceramic tile setting, was developed from military sources for use in vocational education. The course provides students with skills in mortar preparation, surface preparation, tile layout planning, tile setting, tile cutting, and the grouting of tile joints. Both theory and shop assignments…

The effects of sintering behavior on piezoelectric properties of porous PZT ceramics for hydrophone application

International Nuclear Information System (INIS)

Zeng Tao; Dong Xianlin; Chen Heng; Wang Yonglin

2006-01-01

Porous lead zirconate titanate (PZT) ceramics were fabricated by adding polymethyl methacrylate (PMMA) and the effects of sintering behavior on their microstructure and piezoelectric properties were investigated. The porosity of PZT ceramics decreased with an increase in the sintering temperature at a fixed PMMA addition. The dielectric constant (ε), longitudinal piezoelectric coefficient (d 33 ) and hydrostatic figures of merit (d h g h ) of 34% porous PZT ceramics increased with an increase in sintering temperature from 1050 to 1300 deg. C. When sintered at 1300 deg. C, longitudinal piezoelectric coefficient of 34% porous PZT ceramic was very close to that of 95% dense PZT ceramics, while the hydrostatic figures of merit of 34% porous PZT ceramics is about fifteen times more than that of 95% dense PZT ceramics. Compared with PZT-polymer composites, the dielectric constant of 34% porous PZT sintered at 1300 deg. C is much higher, which can be more efficient to resist the interference in receiving sensitivities caused by loading effect of the cable

Preparation and characterization of photochromic effect for ceramic tiles

Directory of Open Access Journals (Sweden)

Atay, B.

2011-08-01

Full Text Available Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photocatalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photochromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photochromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photochromic layer with a thickness of approximately 45- 50 µm was performed by using spray coating technique which provided homogeneous deposition on surface. Photochromic ceramic tiles with high photochromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photochromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM.

La industria de baldosa cerámica se está desarrollando debido a las investigaciones tecnológicas en el área científica y los nuevos azulejos no son sólo de cerámica tradicional, sino que también tienen múltiples funcionalidades que son valiosas en el mercado hoy en día. Estos azulejos tipo fotocatalítico, fotovoltáico, anti-bacteriano, entre otros, mejoran la calidad de vida y proporcionan muchos beneficios como la limpieza fácil o de uno mismo, la producción energética y el control del clima. La meta de este estudio es realzar la función fotocrómatica en las baldosas cerámicas y la

Characterization of the raw-materials used in ceramic tiles in the state of Paraiba - Brazil

International Nuclear Information System (INIS)

Marinho, Rosa Maria; Pontes, Luiz Renato de; Lira, Belarmino B.

1997-01-01

Knowledge of physical, chemical and mineralogical properties of ceramics basic materials may provide valuable information for their proper application. This work searches for characterization of basic materials (plastic and not plastic) used for optimization of ceramic tiles, classified as monoporosa production in Paraiba State. The further study will be conducted on basis of ceramic material characterization in order to develop a new mass for production of ceramic tiles. The study will be done on basis of X-ray diffraction, chemical, physical and mineralogical analysis. (author)

Sintered ceramics having controlled density and porosity

International Nuclear Information System (INIS)

Brassfield, H.C.; DeHollander, W.R.; Nivas, Y.

1980-01-01

A new method was developed for sintering ceramic uranium dioxide powders, in which ammonium oxalate is admixed with the powder prior to being pressed into a cylindrical green body, so that the end-point density of the final nuclear-reactor fuel product can be controlled. When the green body is heated, the ammonium oxalate decomposes and leaves discrete porosity in the sintered body, which corresponds to the ammonium oxalate regions in the green body. Thus the end-point density of the sintered body is a function of the amount of ammonium oxalate added. The final density of the sintered product is about 90-97% of the theoretical. The addition of ammonium oxalate also allows control of the pore size and distribution throughout the fuel. The process leaves substantially no impurities in the sintered strucuture. (DN)

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

Sintering mechanism of blast furnace slag-kaolin ceramics

International Nuclear Information System (INIS)

Mostafa, Nasser Y.; Shaltout, Abdallah A.; Abdel-Aal, Mohamed S.; El-maghraby, A.

2010-01-01

A general ceramics processing scheme by cold uniaxial pressing and conventional sintering process have been used to prepare ceramics from mixtures of blast furnace slag (BFS) and kaolin (10%, 30% and 50% kaolin). The properties of the ceramics were studied by measuring linear shrinkage, bulk density, apparent porosity and mechanical properties of samples heated at temperatures from 800 o C to 1100 o C. The formed crystalline phases were characterized using X-ray diffraction (XRD) and scanning electron microscope (SEM). Slag melt formed at relatively low temperatures (800-900 o C) modified the sintering process to liquid phase sintering mechanism. Combination of BFS with 10% kaolin gave the highest mechanical properties, densification and shrinkage at relatively low firing temperatures. The crystalline phases were identified as gehlenite (Ca 2 Al 2 SiO 7 ) in both BFS and BFS with 10% kaolin samples. Anorthite (CaAl 2 Si 2 O 8 ) phase increased with increasing kaolin contents. In the case of kaolin-rich mixtures (30% and 50% kaolin), increased expansion took place during firing at temperatures in the range 800-1000 o C. This effect could be attributed to the entrapment of released gases.

Novel sintered ceramic materials incorporated with EAF carbon steel slag

Science.gov (United States)

Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

2017-01-01

In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

Evaluation of the incorporation of Cariri stone in masses of ceramics tiles

International Nuclear Information System (INIS)

Barroso, M.D.B.; Pereira, F.M.; Santos, I.S.; Melo, P.S.; Vieira, F.M.; Marinho, R.M.M.

2016-01-01

Mining and laminated limestone processing operations called Cariri stone, located in the Sedimentary Basin of Araripe, in the southern state is an important economic sector of the State of Ceara. As a result of this operation produces a large amount of waste. This study aims to evaluate the effect of incorporation of this residue in the red ceramic as an alternative raw material for the production of tiles. The compositions were formulated and prepared specimens with 0% content 5%, 10%, 12%, 15% and 20% by weight of residue. The determination of physical and mechanical properties such as loss on ignition, linear shrinkage, water absorption and flexural strength was carried out on specimens uniaxially pressed at 27 MPa and sintered at 900 ° C. The results indicated that for a content to 10% by weight of waste there is an improvement of physical and mechanical properties. On the other hand higher amounts of residue compromise its mechanical properties. (author)

Evaluation of the thermal comfort of ceramic floor tiles

Directory of Open Access Journals (Sweden)

Carmeane Effting

2007-09-01

Full Text Available In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The uncomforting can be characterized by heated floor surfaces in external environments which are exposed to sun radiation (swimming polls areas or by cold floor surfaces in internal environments (bed rooms, path rooms. The property named thermal effusivity which defines the interface temperature when two semi-infinite solids are putted in perfect contact. The introduction of the crustiness surface on the ceramic tiles interferes in the contact temperature and also it can be a strategy to obtain ceramic tiles more comfortable. Materials with low conductivities and densities can be obtained by porous inclusion are due particularly to the processing conditions usually employed. However, the presence of pores generally involves low mechanical strength. This work has the objective to evaluate the thermal comfort of ceramics floor obtained by incorporation of refractory raw materials (residue of the polishing of the porcelanato in industrial atomized ceramic powder, through the thermal and mechanical properties. The theoretical and experimental results show that the porosity and crustiness surface increases; there is sensitive improvement in the comfort by contact.

Surface Abrasion of Glazed Ceramic Tiles

Directory of Open Access Journals (Sweden)

Esposito, L.

2000-02-01

Full Text Available The characteristics of the proper surface of glazed ceramic tiles have a considerable influence on their mechanical response to the various stresses coming from the environment. In this regard, one of the most important parameters to define the correct use of these products is the wear behaviour of the proper surface. Since the glaze layer is the physical interface between the environment and ceramic body, its characteristics also determine the service life of the tile. The objective of the research reported here was to assess the influence of hardness, fracture toughness and porosity of the glaze layer on the wear behaviour of the proper surface of glazed ceramic tiles. The results obtained show a clear relationship between the characteristics of the glaze layer and the material removal in the form of normalised weight loss, which can be considered a useful tool to predict the wear behaviour of these products.

Las características de la propia superficie de los azulejos cerámicos esmaltados tiene una influencia considerable en la respuesta mecánica de éstos a las distintas tensiones provenientes del entorno. De acuerdo con esto, uno de los parámetros más importantes que definen la correcta utilización de estos productos es el comportamiento ante el desgaste de la propia superficie. Debido a que la capa de esmalte es la conexión física entre el entorno y el cuerpo cerámico, sus características también determinan vida útil del azulejo. El objetivo de la investigación de la que damos cuenta aquí fue calcular la influencia de la dureza, resistencia a la fractura y porosidad de la capa de esmalte en el comportamiento ante el desgaste de la propia superficie de los azulejos cerámicos esmaltados. Los resultados obtenidos muestran una clara relación entre las características de la capa de esmalte y la eliminación del material en forma de pérdida de peso normalizada, que puede ser considerada como una herramienta útil para

Methodology for automatic process of the fired ceramic tile's internal defect using IR images and artificial neural network

OpenAIRE

Andrade, Roberto Márcio de; Eduardo, Alexandre Carlos

2011-01-01

In the ceramic industry, rarely testing systems were employed to on-line detect the presence of defects in ceramic tiles. This paper is concerned with the problem of automatic inspection of ceramic tiles using Infrared Images and Artificial Neural Network (ANN). The performance of the technique has been evaluated theoretically and experimentally from laboratory and on line tile samples. It has been performed system for IR image processing and, utilizing an Artificial Neural Network (ANN), det...

Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

Science.gov (United States)

Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

2014-12-01

Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

Prevalence of Cardiovascular Risk Factors among Tile and Ceramic Workers in Yazd, Iran.

Science.gov (United States)

Mehrparvar, Amir Houshang; Mirmohammadi, Seyyed Jalil; Mostaghaci, Mehrdad; Bahaloo, Maryam; Heydari, Mohammad; Samimi, Ehsan; Zohal, Mahnaz; Davari, Mohammad Hossein

2013-01-01

Introduction. Cardiovascular disorders (CVDs) are among the most important diseases in the world and determination of their risk factors is essential for primary and secondary prevention. This study aimed to evaluate these risk factors in workers of tile and ceramic industry, a main industry in Yazd. Materials and Methods. In a cross-sectional study, 1075 tile and ceramic workers were selected by simple sampling method. BMI, blood pressure, FBS, and lipid profile were measured and compared to international standards. Results. 731 individuals (68%) had at least one risk factor, and 52%, 12%, 3%, and 0.7% had one, two, three, and four risk factors, respectively. The most common risk factor was abnormal BMI (49.6%); low HDL (48.4%) and high TG (14.1%) were in the second and third orders. Conclusion. This study showed a relatively high prevalence for CVD risk factors among tile and ceramic workers. Low HDL, high TG, and overweight were the most frequent risk factors in this population.

Ceramic tiles: above and beyond traditional applications

Directory of Open Access Journals (Sweden)

Moreno, A.

2006-04-01

Full Text Available At present ceramic tiles are already being marketed with characteristics and performance features that make them products whose applications go far beyond traditional tile uses. These are not just future possibilities: their industrial and commercial reality already makes them immediately serviceable in multiple environments. And this is precisely the key concept in these new tile applications: their features make them useable for wholly different functions – functions till now reserved for other products – or, in certain cases, for entirely novel functions. In addition, the functionalities involved are destined to improve aspects directly related to the quality of life, conditions of habitability or, for instance, to using such a vital natural source of energy as solar radiation. It should, therefore, be stressed that these new generations of ceramic tiles are to be considered part of the range of architectural elements for both external and internal uses, since, as the following will show, they provide the surfaces they clad with a broad spectrum of properties and functions without detriment to the aesthetic qualities, always so characteristic, of ceramic tile. To illustrate the above, the present paper describes three new families of ceramic products. These groups of products are conceptually different and many-sided, which makes them serviceable as functional elements in different contexts.

En estos momentos, ya hay en el mercado baldosas cerámicas dotadas de características y prestaciones que hacen de ellas productos con aplicaciones que van mucho más allá de los usos a que tradicionalmente han estado asociadas. No se trata tan sólo de posibilidades futuras, sino de productos con una realidad industrial y comercial, que permite su implantación inmediata en los diferentes ámbitos en los que pueden desarrollar su funcionalidad. Y este es precisamente el concepto clave de estas nuevas aplicaciones de las baldosas cer

Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

Science.gov (United States)

Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

2017-10-01

In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

[Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

Science.gov (United States)

Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

2001-06-01

This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

Conventional and two step sintering of PZT-PCN ceramics

Science.gov (United States)

Keshavarzi, Mostafa; Rahmani, Hooman; Nemati, Ali; Hashemi, Mahdieh

2018-02-01

In this study, PZT-PCN ceramic was made via sol-gel seeding method and effects of conventional sintering (CS) as well as two-step sintering (TSS) were investigated on microstructure, phase formation, density, dielectric and piezoelectric properties. First, high quality powder was achieved by seeding method in which the mixture of Co3O4 and Nb2O5 powder was added to the prepared PZT sol to form PZT-PCN gel. After drying and calcination, pyrochlore free PZT-PCN powder was synthesized. Second, CS and TSS were applied to achieve dense ceramic. The optimum temperature used for 2 h of conventional sintering was obtained at 1150 °C; finally, undesired ZrO2 phase formed in CS procedure was removed successfully with TSS procedure and dielectric and piezoelectric properties were improved compared to the CS procedure. The best electrical properties obtained for the sample sintered by TSS in the initial temperature of T 1 = 1200 °C and secondary temperature of T 2 = 1000 °C for 12 h.

Contact pressure distribution during the polishing process of ceramic tiles: A laboratory investigation

International Nuclear Information System (INIS)

Sani, A S A; Hamedon, Z; Azhari, A; Sousa, F J P

2016-01-01

During the polishing process of porcelain tiles the difference in scratching speed between innermost and peripheral abrasives leads to pressure gradients linearly distributed along the radial direction of the abrasive tool. The aim of this paper is to investigate such pressure gradient in laboratory scale. For this purpose polishing tests were performed on ceramic tiles according to the industrial practices using a custom-made CNC tribometer. Gradual wear on both abrasives and machined surface of the floor tile were measured. The experimental results suggested that the pressure gradient tends to cause an inclination of the abraded surfaces, which becomes stable after a given polishing period. In addition to the wear depth of the machined surface, the highest value of gloss and finest surface finish were observed at the lowest point of the worn out surface of the ceramic floor tile corresponding to the point of highest pressure and lowest scratching speed. (paper)

Detection of ionizing radiations by studying ceramic tiles materials using thermoluminescence technique

Science.gov (United States)

Mandavia, H. C.; Murthy, K. V. R.; Purohit, R. U.

2017-05-01

Natural background radiation comes from two primary sources: cosmic radiation and terrestrial sources. Our natural environment has both livings and non-livings like - Sun, Moon, Sky, Air, Water, Soil, Rivers, Mountains, Forests, besides plants and animals. The worldwide average background dose for a human being is about 2.4 millisievert (mSv) per year. This exposure is mostly from cosmic radiation and natural radionuclides in the environment. The Earth, and all living things on it, are constantly bombarded by radiation from outer space. This radiation primarily consists of positively charged ions from protons to iron and larger nuclei derived sources outside our solar system. This radiation interacts with atoms in the atmosphere to create secondary radiation, including X-rays, muons, protons, alpha particles, pions, electrons, and neutrons. The present study discusses the utility of ceramic tiles as radiation dosimeters in case of nuclear fallout. Many flooring materials most of them are in natural form are used to manufacture floor tiles for household flooring purpose. Many natural minerals are used as the raw materials required for the manufacturing ceramic ware. The following minerals are used to manufacturing the ceramic tiles i.e. Quartz, Feldspar, Zircon, Talc, Grog, Alumina oxide, etc. Most of the minerals are from Indian mines of Gujarat and Rajasthan states, some of are imported from Russian subcontinent. The present paper reports the thermoluminescence dosimetry Study of Feldspar and Quartz minerals collected from the ceramic tiles manufacturing unit, Morbi. The main basis in the Thermoluminescence Dosimetry (TLD) is that TL output is directly proportional to the radiation dose received by the phosphor and hence provides the means of estimating unknown radiations from environment.

An investigation in texturing high Tc superconducting ceramics by creep sintering

International Nuclear Information System (INIS)

Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.

1991-01-01

We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis

Photocatalytic Removal of Azo Dye and Anthraquinone DyeUsing TiO2 Immobilised on Ceramic Tiles

Directory of Open Access Journals (Sweden)

P. N. Palanisamy

2011-01-01

Full Text Available The photocatalytic activity of TiO2 immobilized on different supports; cement and ceramic tile, was studied to decolorize two commercial dyes. The catalyst was immobilised by two different techniques, namely, slurry method on ceramic tile and powder scattering on cement. The degradation of the dyes was carried out using UV and solar irradiation. The comparative efficiency of the catalyst immobilised on two different supports was determined. The photodegradation process was monitored by UV-Vis spectrophotometer. The catalyst immobilised on ceramic tile was found to be better than the catalyst immobilised on cement. Experimental results showed that both illumination and the catalyst were necessary for the degradation of the dyes and UV irradiation is more efficient compared to solar irradiation.

SnO2*CoO ceramic obtained by microwave sintering

International Nuclear Information System (INIS)

Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L.

2009-01-01

This work consists in the sintering study of CoO doped SnO 2 using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO 2 with low resistivity to obtain electro-ceramic devices. (author)

Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

Science.gov (United States)

Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

2017-07-01

Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

Science.gov (United States)

Singh, M.

2011-01-01

During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

Two-step sintering of ultrafine-grained barium cerate proton conducting ceramics

International Nuclear Information System (INIS)

Wang, Siwei; Zhang, Lei; Zhang, Lingling; Brinkman, Kyle; Chen, Fanglin

2013-01-01

Ultra-fine grained dense BaZr 0.1 Ce 0.7 Y 0.1 Yb 0.1 O 3−δ (BZCYYb) ceramics have been successfully prepared via a two-step sintering method. Co-precipitation method has been adopted to prepare nano-sized BZCYYb precursors with an average particle size of 30 nm. By controlling the sintering profile, an average grain size of 184 nm was obtained for dense BZCYYb ceramics via the two-step sintering method, compared to 445 nm for the conventional sintered samples. The two-step sintered BZCYYb samples showed less impurity and an enhanced electrical conductivity compared with the conventional sintered ones. Further, the two-step sintering method was applied to fabricate anode supported solid oxide fuel cells (SOFCs) using BZCYYb as the electrolyte, resulting in dense ultrafine-grained electrolyte membranes and porous anode substrates with fine particles. Due to the reduced ohmic as well as polarization resistances, the maximum power output of the cells fabricated from the two-step sintering method reached 349 mW m −2 at 700 °C, significantly improved from 172 mW cm −2 for the conventional sintered cells, suggesting that two-step sintering method is very promising for optimizing the microstructure and thus enhancing the electrochemical performances for barium cerate based proton-conducting SOFCs.

The influence of coal bottom ash and tincal (boron mineral) additions on the physical and microstructures of ceramic bodies

Energy Technology Data Exchange (ETDEWEB)

Bayca, S.U.; Batar, T.; Sayin, E.; Solak, O.; Kahraman, B. [Celal Bayar University, Manisa (Turkey). Soma Vocational School

2008-07-01

In this paper, the influence of coal bottom ash and tincal additions on the physical properties and microstructures of the standard wall tile body composition was investigated. Water absorption, fang strength, dry and fired shrinkage tests of the incorporated ceramic bodies and reference body were done. Microstructures of sintered tiles were analyzed using a scanning electron microscope (SEM). The results show that tincal additions to the ceramic body improved the physical properties of the tiles. As a result, tincal can be used as a flux material in the ceramic bodies due to its favorable effects on the water absorption and fired strength. The results revealed that bottom ash can be used in the ceramic tile body composition. When bottom ash was used in the ceramic industry, environmental hazards of bottom ash are inhibited. Furthermore, bottom ash is transformed to an economic product.

Fractal corrections of BaTiO3-ceramic sintering parameters

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Mitić V.V.

2014-01-01

Full Text Available Morphology of ceramics grains and pores as well as Brownian character of particle dynamics inside ceramics specimen contributes to better understanding of the sintering process. BaTiO3-ceramics, studied in this paper, has light fractal form and it is emanated in three aspects. First, the surface of grains, even in starting green body as well as distribution of grains shows fractal behavior. Second, existence of pores and their distribution follow the rules of fractal geometry. Third, movement of particles inside viscous flow underlies the rule of Brownian motion, which is essentially a fractal category. These three elements, each in its domain influence sintering dynamics, and can be described by dimensionless quantitative factors, αs αp and αm, being normalized to the interval [0,1]. Following sintering process, the associate formulae of Frenkel, Scherer and Mackenzie-Shuttleworth are shown from the angle of view of ceramics fractal dimension changing that approaches to 3. Also, it is shown that the energy balance is not violated after applying fractal correction to quasi equilibrium of the energy emanating from surface area reduction ES and energy adopted by viscous flow Ef .[Projekat Ministarstva nauke Republike Srbije, br. 172057: Directed synthesis, structure and properties of multifunctional materials

Laser ultrasonics for bulk-density distribution measurement on green ceramic tiles

Science.gov (United States)

Revel, G. M.; Cavuto, A.; Pandarese, G.

2016-10-01

In this paper a Laser Ultrasonics (LUT) system is developed and applied to measure bulk density distribution of green ceramic tiles, which are porous materials with low heat conductivity. Bulk density of green ceramic bodies is a fundamental parameter to be kept under control in the industrial production of ceramic tiles. The LUT system proposed is based on a Nd:YAG pulsed laser for excitation and an air-coupled electro-capacitive transducer for detection. The paper reports experimental apparent bulk-density measurements on white ceramic bodies after a calibration procedures. The performances observed are better than those previously achieved by authors using air-coupled ultrasonic probes for both emission and detection, allowing to reduce average uncertainty down to about ±6 kg/m3 (±0.3%), thanks to the increase in excitation efficiency and lateral resolution, while maintaining potential flexibility for on-line application. The laser ultrasonic procedure proposed is available for both on-line and off-line application. In this last case it is possible to obtain bulk density maps with high spatial resolution by a 2D scan without interrupting the production process.

Comparison of slime-producing coagulase-negative Staphylococcus colonization rates on vinyl and ceramic tile flooring materials.

Science.gov (United States)

Yazgi, H; Uyanik, M H; Ayyildiz, A

2009-01-01

This study investigated the colonization of slime-producing coagulase-negative Staphylococcus (CoNS) in 80 patient wards in Turkey (40 vinyl and 40 ceramic tile floors). A total of 480 samples that included 557 CoNS isolates were obtained. Slime production was investigated with the Christensen method and methicillin-susceptibility was tested by the disk-diffusion method. There was a significant difference in the percentage of slime-producing CoNS isolates on vinyl (12.4%) versus ceramic tile flooring (4.4%). From vinyl flooring, the percentage of slime producing methicillin-resistant CoNS (MRCoNS) (8.9%) was significantly higher than for methicillin-sensitive CoNS (MSCoNS) (3.6%), whereas there was no difference from ceramic tile flooring (2.5% MRCoNS versus 1.8% MSCoNS). The most commonly isolated slime-producing CoNS species was S. epidermidis on both types of flooring. It is concluded that vinyl flooring seems to be a more suitable colonization surface for slime-producing CoNS than ceramic tile floors. Further studies are needed to investigate bacterial strains colonized on flooring materials, which are potential pathogens for nosocomial infections.

Characterization of ancient ceramic tiles using XRF = = = =

International Nuclear Information System (INIS)

Ben Abdelwahed, Haifa

2002-01-01

The measurement of energies and intensities of fluorescent X-rays emitted from a given material when atoms are bombarded with suitable projectiles like electrons, protons, particles or photons has been successfully used for non-destructive elemental analysis in many applications, especially in the analysis of ceramic glasses. Use of radioisotopes as a source of excitation radiation in combination with high resolution semiconductor detectors in x-ray fluorescence has found wide applications in elemental analysis. A radioisotope excited X-ray fluorescence spectrometer consisting of a standard 5.45mm Si(Li) detector having a resolution of 200 eV at 5.9 keV coupled to a TRUMP-8K multichannel analyzer has been used. Tow sources of annular geometry using 10 mCi 109Cd and 10 mCi 55Fe together with PC AXIL software have been used for this study of tile-pavement glasses of ''Ksar Said'' in Tunisia. Analytical data shows that those tile pavement witch are broken in the 19th century from France (Marseille) have not the same composition of Tunisian tile pavement. Referring to our data, The kind of that analyzed glasses is of alkaline lead. we found also, through this study, the elemental compositions of different pigments (green, blue, brownish, yellow, white and red) used to color that tile-pavement glasses. (author). 21 refs

Influence of gypsum on efflorescence in ceramic tiles

International Nuclear Information System (INIS)

Monteiro, C.M.O.L.; Nascimento, R.M.; Martinelli, A.E.

2009-01-01

The red ceramic industry is recognized as of major importance in Piaui State. The State capital, Teresina, is the greatest producer of this material, which is used mainly for masonry sealing blocks. One of the most frequent problems in this kind of products is the efflorescence.This paper has the main objective of studying the influence of gypsum on tiles, using the local industry production standards. The raw materials were characterized by FRX, DRX, thermal analysis and sulfates. Extruded test specimens were made with the addition of 1%, 3% and 5% of gypsum in the ceramic paste, burned at 850 deg C, 950 deg C and 1050 deg C and submitted to further technological and analysis for MEV. The reference ceramic paste did not show tendency to efflorescence formation after burning for samples with 1% gypsum added to the paste. The reference ceramic paste showed tendency to efflorescence formation after drying and consolidated efflorescence after burning for samples with 5% gypsum added to the paste. (author)

Air quality comparison between two European ceramic tile clusters

Science.gov (United States)

Minguillón, M. C.; Monfort, E.; Escrig, A.; Celades, I.; Guerra, L.; Busani, G.; Sterni, A.; Querol, X.

2013-08-01

The European ceramic tile industry is mostly concentrated in two clusters, one in Castelló (Spain) and another one in Modena (Italy). Industrial clusters may have problems to accomplish the EU air quality regulations because of the concentration of some specific pollutants and, hence, the feasibility of the industrial clusters can be jeopardised. The present work assesses the air quality in these ceramic clusters in 2008, when the new EU emission regulations where put into force. PM10 samples were collected at two sampling sites in the Modena ceramic cluster and one sampling site in the Castelló ceramic cluster. PM10 annual average concentrations were 12-14 μg m-3 higher in Modena than in Castelló, and were close to or exceeded the European limit. Air quality in Modena was mainly influenced by road traffic and, in a lower degree, the metalmechanical industry, as evidenced by the high concentrations of Mn, Cu, Zn, Sn and Sb registered. The stagnant weather conditions from Modena hindering dispersion of pollutants also contributed to the relatively high pollution levels. In Castelló, the influence of the ceramic industry is evidenced by the high concentrations of Ti, Se, Tl and Pb, whereas this influence is not seen in Modena. The difference in the impact of the ceramic industry on the air quality in the two areas was attributed to: better abatement systems in the spray-drier facilities in Modena, higher coverage of the areas for storage and handling of dusty raw materials in Modena, presence of two open air quarries in the Castelló region, low degree of abatement systems in the ceramic tile kilns in Castelló, and abundance of ceramic frit, glaze and pigment manufacture in Castelló as opposed to scarce manufacture of these products in Modena. The necessity of additional measures to fulfil the EU air quality requirements in the Modena region is evidenced, despite the high degree of environmental measures implemented in the ceramic industry. The Principal

Glazed ceramic roof tiles: influence of surface features in the solar reflectance index

International Nuclear Information System (INIS)

Bortoli, Leitcia Silva de; Stapait, Camila Cristina; Marinoski, Deivis Luis; Fredel, Marcio Celso; Schabbach, Luciana M.

2016-01-01

In this study the influence of surface features of ceramic roof tiles in the solar reflectance index were evaluated. Two glazed ceramic roof tiles (type stoneware) with the same color (ivory) but with different appearance (matte and brilliant) were the focus of the analysis. The Solar Reflectance Index (SRI) of the roofs tiles were determined by the solar reflectance values (UV-VIS-NIR) and emittance, measured in laboratory. The samples showed SRI> 39 in accordance with LEED certification criteria (Leadership in Energy and Environmental Design), contributing to minimizing the Heat Island Effects. Although the matte roof tile shows a slightly higher SRI value (82) than the brilliant one (78), the results for the variables that composes the SRI value (reflectance and emittance) were very similar. Analysis of XRD, SEM and EDS performed on the surfaces of the two roofs indicated for the matte glaze the presence of microcrystals (with barium and zinc) that can contribute to the slightly highest value of SRI. The roughness (optical interferometer white light) and the brightness (brightness meter) of the samples were also measured. (author)

Energy efficient process for making pyrophyllite-based ceramic tiles using phosphoric acid and mineralizers

Energy Technology Data Exchange (ETDEWEB)

Amritphale, S.S.; Sanjeev Bhasin; Navin Chandra [Habib Ganj Naka, Pradesh (India). Regional Research Laboratory

2006-07-01

The processing parameters for making ceramic tiles in the pyrophyllite-phosphoric acid binder (P-PA) system have been optimized. The optimized raw material composition requires sintering at a lower temperature of 950{sup o}C. The X-ray powder diffraction studies on the powdered sample of optimized composition have confirmed the presence of dehydroxylate pyrophyllite, tridymite (T-AlPO{sub 4}), cristyoballite (C-AlPO{sub 4}) forms of aluminium phosphate and formation of silico-phosphate (SiP{sub 2}O{sub 7}) and alkali aluminium silicates (NaAlSiO{sub 4}, KAlSi{sub 3}O{sub 8}). The IR studies of the sample show Al-O, Si-O.P-O and Na/K-O linkages. The thermal analysis shows the formation of dehydroxylate pyrophyllite and different forms of AlPO{sub 4}. Scanning electron microphotograph reveals the chunky morphology of the dehydroxylate pyrophyllite, the rhombohedral morphology of T-AlPO{sub 4} and spherical C-AlPO{sub 4} and silico-phosphate particles. (author)

On the Mechanism of Microwave Flash Sintering of Ceramics

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Yury V. Bykov

2016-08-01

Full Text Available The results of a study of ultra-rapid (flash sintering of oxide ceramic materials under microwave heating with high absorbed power per unit volume of material (10–500 W/cm3 are presented. Ceramic samples of various compositions—Al2O3; Y2O3; MgAl2O4; and Yb(LaO2O3—were sintered using a 24 GHz gyrotron system to a density above 0.98–0.99 of the theoretical value in 0.5–5 min without isothermal hold. An analysis of the experimental data (microwave power; heating and cooling rates along with microstructure characterization provided an insight into the mechanism of flash sintering. Flash sintering occurs when the processing conditions—including the temperature of the sample; the properties of thermal insulation; and the intensity of microwave radiation—facilitate the development of thermal runaway due to an Arrhenius-type dependency of the material’s effective conductivity on temperature. The proper control over the thermal runaway effect is provided by fast regulation of the microwave power. The elevated concentration of defects and impurities in the boundary regions of the grains leads to localized preferential absorption of microwave radiation and results in grain boundary softening/pre-melting. The rapid densification of the granular medium with a reduced viscosity of the grain boundary phase occurs via rotation and sliding of the grains which accommodate their shape due to fast diffusion mass transport through the (quasi-liquid phase. The same mechanism based on a thermal runaway under volumetric heating can be relevant for the effect of flash sintering of various oxide ceramics under a dc/ac voltage applied to the sample.

Laser sintering of ceramics of Y2O3 pure e doped

International Nuclear Information System (INIS)

Oliveira, T.C. de; Goncalves, R.S.; Silva, R.S. da

2012-01-01

The Yttria (Y 2 O 3 ) is one of the most promising materials for refractory and optical applications due mainly to its high corrosion resistance, wide range of optical transmission and high melting point. However, due to its high melting point, ceramic bodies to obtain high density Y 2 O 3 high temperatures and require special sintering. Recently it has been proposed in the literature a new method of sintering in which a CO 2 laser, in continuous mode, is employed as the primary source of heat during sintering. Irradiation with laser light produces heating surface at elevated temperatures in a time interval of a few seconds, allowing to obtain dense ceramic bodies at elevated temperatures and with different properties from those sintered by conventional methods. In this paper, Y 2 O 3 powders of pure and doped with Mn, Ca and Zn were synthesized by the polymeric precursors and after calcination at 600 ° C/4h showed single phase. For the production and characterization of the samples used techniques DTA / TG, XRD Dilatometry, SEM and Radioluminescence. The sintered ceramics had a high relative density and strong dependence on the dopant used, which accelerate the densification process. Measures Radioluminescence showed characteristic peaks of Y 2 O 3 and dependence on the dopant used. (author)

Comparing Titanium Release from Ceramic Tiles using a waste material characterization test - Influence of Calcium and Organic Matter concentrations

DEFF Research Database (Denmark)

Heggelund, Laura Roverskov; Hansen, Steffen Foss; Astrup, Thomas Fruergaard

2015-01-01

Nanomaterials are beneficial in the building industry to enhance or add certain features to commonly used materials. One example is the use of nano-titanium dioxide in the surface coating of ceramic tiles, to make the tiles surface self-cleaning. At the end of life stage, ceramic tiles might...... to assess if nano-titanium dioxide coated ceramic tiles are suitable for depositing in a landfill or not. Specifically, we used compliance batch test method, which is a simple test evaluating the release from a solid material to an aqueous media during 24 hrs. If nano-Ti particles are released from solid...... immediately after the 24 hrs. test using single particle ICPMS and Transmission Electron Microscopy imaging. The preliminary results suggest that nanoparticulate titanium is released from both tiles – with and without nano-titanium dioxide coating. The size distributions of the released particles are similar...

Dielectric Properties of Sol-Gel Derived Barium Strontium Titanate and Microwave Sintering of Ceramics

Science.gov (United States)

Selmi, Fathi A.

This thesis consists of two areas of research: (1) sol-gel processing of Ba_{rm 1-x}Sr_{rm x} TiO_3 ceramics and their dielectric properties measurement; and (2) microwave versus conventional sintering of ceramics such as Al_2 O_3, Ba_{ rm 1-x}Sr_{rm x}TiO_3, Sb-doped SnO _2 and YBa_2Cu _3O_7. Sol-gel powders of BaTiO_3, SrTiO_3, and their solid solutions were synthesized by the hydrolysis of titanium isopropoxide and Ba and Sr methoxyethoxides. The loss tangent and dielectric constant of both sol-gel and conventionally prepared and sintered Ba_{rm 1-x}Sr _{rm x}TiO _3 ceramics were investigated at high frequencies. The sol-gel prepared ceramics showed higher dielectric constant and lower loss compared to those prepared conventionally. Ba _{rm 1-x}Sr _{rm x}TiO_3 ceramics were tunable with applied bias, indicating the potential use of this material for phase shifter applications. Porous Ba_{0.65}Sr _{0.35}TiO_3 was also investigated to lower the dielectric constant. Microwave sintering of alpha -Al_2O_3 and SrTiO_3 was investigated using an ordinary kitchen microwave oven (2.45 GHz; 600 Watts). The use of microwaves with good insulation of alpha -Al_2O_3 and SrTiO_3 samples resulted in their rapid sintering with good final densities of 96 and 98% of the theoretical density, respectively. A comparison of grain size for conventionally and microwave sintered SrTiO_3 samples did not show a noticeable difference. However, the grain size of microwave sintered alpha-Al_2O _3 was found to be larger than that of conventionally sintered sample. These results show that rapid sintering of ceramics can be achieved by using microwave radiation. The sintering behavior of coprecipitated Sb-doped SnO_2 was investigated using microwave power absorption. With microwave power, samples were sintered at 1450^circC for 20 minutes and showed a density as high as 99.9% of theoretical. However, samples fired in a conventional electric furnace at the same temperature for 4 hours showed only

Highly transparent Tb3Al5O12 magneto-optical ceramics sintered from co-precipitated powders with sintering aids

Science.gov (United States)

Dai, Jiawei; Pan, Yubai; Xie, Tengfei; Kou, Huamin; Li, Jiang

2018-04-01

Highly transparent terbium aluminum garnet (Tb3Al5O12, TAG) magneto-optical ceramics were fabricated from co-precipitated nanopowders with tetraethoxysilane (TEOS) as sintering aid by vacuum sintering combined with hot isostatic pressing (HIP) post-treatment. The ball milled TAG powder shows better dispersity than the as-synthesized powder, and its average particle size is about 80 nm. For the ceramic sample pre-sintered at 1720 °C for 20 h with HIP post-treated at 1700 °C for 3 h, the in-line transmittance exceeds 76% in the region of 400-1580nm (except the absorption band), reaching a maximum value of 81.8% at the wavelength of 1390 nm. The microstructure of the TAG ceramic is homogeneous and its average grain size is approximately 19.7 μm. The Verdet constant of the sample is calculated to be -182.7 rad·T-1·m-1 at room temperature.

A 2-year follow-up of spirometric parameters in workers of a tile and ceramic industry, Yazd, southeastern Iran.

Science.gov (United States)

Mehrparvar, A H; Mirmohammadi, S J; Mostaghaci, M; Davari, M H; Hashemi, S H

2013-04-01

Respiratory diseases cause a considerable amount of morbidity and mortality in the world. Pulmonary function tests are important measures for the diagnosis and management of respiratory disorders. Workers in tile and ceramic industry are exposed to high amounts of respiratory pollutants. To identify the changes in spirometric parameters in a 2-year period among tile and ceramic workers in Yazd and compare it with a control group. The study was conducted in 5 tile and ceramic factories selected by cluster sampling between 2009 and 2011 in Yazd, southeastern Iran. Demographic data and spirometric parameters of participants were recorded. Spirometric parameters were significantly reduced during the 2 years. The largest decrease was observed in FVC (≈500 mL) in ball-mill and grinding after 2 years. Decrease in all spirometric parameters was significantly higher in industrial workers than office workers. Respiratory exposure in tile and ceramic industry can significantly affect pulmonary function tests.

Use of the extraction residue of emeralds in a formulation mass of ceramic tiles; Utilizacao do residuo da extracao de esmeraldas em uma formulacao de massa de revestimento ceramico

Energy Technology Data Exchange (ETDEWEB)

Cavalcante, R. F., E-mail: ronaldofcavalcante@gmail.com [Programa de Pos-Graduacao em Engenharia Mecanica - PPgEM - UFRN, Universidade Federal do Rio Grande do Norte, Lagoa Nova, RN (Brazil); Nascimento, R.M.; Paskocimas, C.A., E-mail: rmaribondo@ufrnet.br, E-mail: paskocimas_ca@hotmail.com [Departamento de Engenharia Materiais - DEMAT - Universidade Federal do Rio Grande do Norte, Lagoa Nova, RN (Brazil); Dutra, R.P.S., E-mail: ricardodutra@ct.ufpb.br [Departamento de Engenharia Materiais - DEMAT - UFPB - Universidade Federal de Pernambuco, Recife (Brazil)

2012-04-15

Companies involved in mining and beneficiation of emerald represent an important area of industrial development in Brazil, with a significant contribution to world production of this ore. As a result, large volumes of waste generated and emerald are constantly abandoned in the environment, contributing negatively to their preservation. On the other hand the interest in the use of mining waste as an additive in production of ceramic materials has grown among researchers in recent years. The ceramic industry is constantly seeking to expand the market for the sector and trying to improve product quality and increase the variety of applications. The technology of obtaining ceramic coating that uses waste from mining is still a largely unexplored market. Thus, the purpose of this study was to characterize the waste generated from mining emerald as well as to evaluate its potential use as raw material for production melting of ceramic tiles. Ceramic mixtures were prepared from raw materials characterized by X-ray fluorescence and X-ray diffraction. Five compositions were prepared using the waste codes of emeralds from 0%, 10%, 20%, 30% and 40%. Samples were prepared by pressing, sintered at 1000, 1100 and 1200 deg C and characterized to establish their mineralogical composition, water absorption, linear shrinkage and modulus of rupture. The results showed that the residue of emeralds studied can be embedded in the mass of ceramic tiles up to 20% in replacement of feldspar without compromising the end product properties. (author)

Reaction sintering of ceramic-metal composites

International Nuclear Information System (INIS)

Botta Filho, W.J.; Rodrigues, J.A.; Tomasi, R.; Pandolfelli, V.C.; Passos, J.F.S.S.; Folgueras, M.V.

1990-01-01

Reaction sintering experiments have been carried out in the system Al 2 O 3 -ZrAl 2 -Nb 2 O 5 with the objective of producing ceramic-metal composites of improved toughness. The sintering treatments have been done in the temperature range of 700 0 C to 1400 0 C under different conditions of vacuum and in air and argon atmospheres. The treated samples have been analysed by X-ray diffraction and analytical electron microscopy. The results are discussed in function of the degree of reaction, the development of microstructure and the densification. These results have shown that although an exchange reaction can occur to produce a composite, the control of the reaction to obtain a dense microstructure has not been possible yet. (author) [pt

[Study on friction and wear properties of dental zirconia ceramics processed by microwave and conventional sintering methods].

Science.gov (United States)

Guoxin, Hu; Ying, Yang; Yuemei, Jiang; Wenjing, Xia

2017-04-01

This study evaluated the wear of an antagonist and friction and wear properties of dental zirconia ceramic that was subjected to microwave and conventional sintering methods. Ten specimens were fabricated from Lava brand zirconia and randomly assigned to microwave and conventional sintering groups. A profile tester for surface roughness was used to measure roughness of the specimens. Wear test was performed, and steatite ceramic was used as antagonist. Friction coefficient curves were recorded, and wear volume were calculated. Finally, optical microscope was used to observe the surface morphology of zirconia and steatite ceramics. Field emission scanning electron microscopy was used to observe the microstructure of zirconia. Wear volumes of microwave and conventionally sintered zirconia were (6.940±1.382)×10⁻², (7.952±1.815) ×10⁻² mm³, respectively. Moreover, wear volumes of antagonist after sintering by the considered methods were (14.189±4.745)×10⁻², (15.813±3.481)×10⁻² mm³, correspondingly. Statistically significant difference was not observed in the wear resistance of zirconia and wear volume of steatite ceramic upon exposure to two kinds of sintering methods. Optical microscopy showed that ploughed surfaces were apparent in zirconia. The wear surface of steatite ceramic against had craze, accompanied by plough. Scanning electron microscopy showed that zirconia was sintered compactly when subjected to both conventional sintering and microwave methods, whereas grains of zirconia sintered by microwave alone were smaller and more uniform. Two kinds of sintering methods are successfully used to produce dental zirconia ceramics with similar friction and wear properties.
.

Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries

International Nuclear Information System (INIS)

Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Alves, H. J.; Boschi, A. O.

2012-01-01

Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO 2 emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO 2 emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO 2 emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO 2 is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

Room-temperature saturated ferroelectric polarization in BiFeO3 ceramics synthesized by rapid liquid phase sintering

International Nuclear Information System (INIS)

Wang, Y.P.; Zhou, L.; Zhang, M.F.; Chen, X.Y.; Liu, J.-M.; Liu, Z.G.

2004-01-01

Single-phased ferroelectromagnet BiFeO 3 ceramics with high resistivity were synthesized by a rapid liquid phase sintering technique. Saturated ferroelectric hysteresis loops were observed at room temperature in the ceramics sintered at 880 deg. C for 450 s. The spontaneous polarization, remnant polarization, and the coercive field are 8.9 μC/cm 2 , 4.0 μC/cm 2 , and 39 kV/cm, respectively, under an applied field of 100 kV/cm. It is proposed that the formation of Fe 2+ and an oxygen deficiency leading to the higher leakage can be greatly suppressed by the very high heating rate, short sintering period, and liquid phase sintering technique. The latter was also found effective in increasing the density of the ceramics. The sintering technique developed in this work is expected to be useful in synthesizing other ceramics from multivalent or volatile starting materials

Color features for quality control in ceramic tile industry

Science.gov (United States)

Kukkonen, Saku; Kaelviaeinen, Heikki; Parkkinen, Jussi P.

2001-02-01

We study visual quality control in the ceramics industry. In the manufacturing, it is important that in each set of tiles, every single tile looks similar. Currently, the estimation is usually done by human vision. Our goal is to design a machine vision system that can estimate the sufficient similarity, or same appearance, to the human eye. Our main approach is to use accurate spectral representation of color, and compare spectral features to the RGB color features. A laboratory system for color measurements is built. Experimentations with five classes of brown tiles are presented and discussed. In addition to the k-nearest neighbor (k-NN) classifier, a neural network called the self-organizing map (SOM) is used to provide understanding of the spectral features. Every single spectrum in each tile of a training set is used as input to a 2D SOM. The SOM is analyzed to understand how spectra are clustered. As a result, tiles are classified using a trained 2D SOM. It is also of interest to know whether the order of spectral colors can be determined. In our approach, all spectra are clustered in a 1D SOM, and each pixel spectrum) is presented by pseudocolors according to the trained nodes. Finally, the results are compared to experiments with human vision.

Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

International Nuclear Information System (INIS)

Sioh, E L; Tok, A I Y

2013-01-01

In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

Influence of incorporation of powder of printed circuit boards on technological properties and microstructure of triaxial ceramics

International Nuclear Information System (INIS)

Stafford, F.N.; Hotza, D.

2012-01-01

Using the methodology of experiments with mixtures, seven formulations of clay, phyllite, and printed circuit boards (PCB) were obtained to study the influence of this waste on triaxial ceramic tiles. Each formulation was processed under conditions similar to those used in the ceramic tiles industry, and characterized for fired modulus of rupture (FMoR) and water absorption (WA). The samples sintered at 1180°C were also subjected to analysis by XRD and SEM. The lowest resistance was observed in samples with 40% residue, while the highest strength occurred for samples with 14% residue, which reached average values of mechanical strength and water absorption of 35.0 MPa and 2.0%, respectively. The microstructure showed that it is possible to use waste of PCB in triaxial ceramic, which exhibits a fluxing behavior and it has an important effect on the sinterability and the development of appropriate microstructures. (author)

Development and sintering of alumina based mixed oxide ceramic products for sensor applications in petroleum industries

Energy Technology Data Exchange (ETDEWEB)

Yadava, Y.P.; Muniz, L.B.; Aguiar, L.A.R.; Sanguinetti Ferreira, R.A. [Departamento de Engenharia Mecanica, Universidade Federal de Pernambuco, CEP 50741-530, Recife-PE (Brazil); Albino Aguiar, J. [Departamento de Fisica, Universidade Federal de Pernambuco, CEP 50670-901 Recife-PE (Brazil)

2005-07-01

In petroleum production, different types of sensors are required to monitor temperature, pressure, leakage of inflammable gases, etc. These sensors work in very hostile environmental conditions and frequently suffer from abrasion and corrosion problems. Presently perovskite oxide based ceramic materials are increasingly being used for such purposes, due to their highly inert behavior in hostile environment. In the present work, we have developed and characterized alumina based complex perovskite oxide ceramics, Ba{sub 2}AlSnO{sub 5.5}. These ceramics were prepared by solid state reaction process and produced in the form of circular discs by uniaxial pressure compaction technique. Green ceramic bodies were sintered at different sintering temperatures (1200 to 1500 deg. C) in air atmosphere. Structural and microstructural characteristics of sintered Ba{sub 2}AlMO{sub 5.5} were studied by XRD and SEM techniques. Mechanical properties were tested by Vickers microhardness tests. Ceramics sintered in the temperature range 1300 deg. C 1400 deg. C presented best results in terms of microstructural characteristics and mechanical performance. (authors)

Ancient Wall Tiles – The Importance of the Glaze/Ceramic Interface in Glaze Detachment

Directory of Open Access Journals (Sweden)

Marisa COSTA

2014-04-01

Full Text Available One of the most severe pathologies suffered by early industrially produced tiles in Portugal in late nineteenth century is glaze detachment in wall tiles placed in the lower part of the façade. It is known that salts crystallize provoking the glaze detachment, destroying the waterproofing and the beauty of the wall tile and this is one of the crucial factors towards this occurrence. The present work questions the importance of the thickness of glaze/ceramic body interface, in what concerns glaze detachment provoked by salt crystallization. SEM-EDS was used to perform all the observations that lead to the conclusion that the exuberance of the interface between glaze and ceramic body has no influence in the resistance of the glaze to salt crystallization though time, being the porous network more determinant. DOI: http://dx.doi.org/10.5755/j01.ms.20.1.3815

FDTD simulation of microwave sintering of ceramics in multimode cavities

Energy Technology Data Exchange (ETDEWEB)

Iskander, M.F.; Smith, R.L.; Andrade, A.O.M.; Walsh, L.M. (Univ. of Utah, Salt Lake City, UT (United States). Dept. of Electrical Engineering); Kimrey, H. Jr. (Oak Ridge National Lab., TN (United States))

1994-05-01

At present, various aspects of the sintering process such as preparation of sample sizes and shapes, types of insulations, and the desirability of including a process stimulus such as SiC rods are considered forms of art and highly dependent on human expertise. The simulation of realistic sintering experiments in a multimode cavity may provide an improved understanding of critical parameters involved and allow for the development of guidelines towards the optimization of the sintering process. In this paper, the authors utilize the FDTD technique to model various geometrical arrangements and material compatibility aspects in multimode microwave cavities and to simulate realistic sintering experiments. The FDTD procedure starts with the simulation of a field distribution in multimode microwave cavities that resembles a set of measured data using liquid crystal sheets. Also included in the simulation is the waveguide feed as well as a ceramic loading plate placed at the base of the cavity. The FDTD simulation thus provides realistic representation of a typical sintering experiment. Aspects that have been successfully simulated include the effects of various types of insulation, the role of SiC rods on the uniformity of the resulting microwave fields, and the possible shielding effects that may result from excessive use of SiC. These results as well as others showing the electromagnetic fields and power-deposition patterns in multiple ceramic samples are presented.

Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization

Science.gov (United States)

Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.

2011-09-01

Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.

Effects of AlN on the densification and mechanical properties of pressureless-sintered SiC ceramics

Directory of Open Access Journals (Sweden)

Qisong Li

2016-02-01

Full Text Available In the present work, SiC ceramics was fabricated with AlN using B4C and C as sintering aids by a solid-state pressureless-sintered method. The effects of AlN contents on the densification, mechanical properties, phase compositions, and microstructure evolutions of as-obtained SiC ceramics were thoroughly investigated. AlN was found to promote further densification of the SiC ceramics due to its evaporation over 1800 °C, transportation, and solidification in the pores resulted from SiC grain coarsening. The highest relative density of 99.65% was achieved for SiC sample with 15.0 wt% AlN by the pressureless-sintered method at 2130 °C for 1 h in Ar atmosphere. Furthermore, the fracture mechanism for SiC ceramics containing AlN tended to transfer from single transgranular fracture mode to both transgranular fracture and intergranular fracture modes when the sample with 30.0 wt% AlN sintered at 1900 °C for 1 h in Ar. Also, SiC ceramics with 30.0 wt% AlN exhibited the highest fracture toughness of 5.23 MPa m1/2 when sintered at 1900 °C.

Electric-Loading Enhanced Kinetics in Oxide Ceramics: Pore Migration, Sintering and Grain Growth: Final Report

Energy Technology Data Exchange (ETDEWEB)

Chen, I-Wei [Univ. of Pennsylvania, Philadelphia, PA (United States). Dept. of Materials Science & Engineering

2018-02-02

Solid oxide fuel cells and solid oxide electrolysis cells rely on solid electrolytes in which a large ionic current dominates. This project was initiated to investigate microstructural changes in such devices under electrochemical forces, because nominally insignificant processes may couple to the large ionic current to yield non-equilibrium phenomena that alter the microstructure. Our studies had focused on yttria-stabilized cubic zirconia (YSZ) widely used in these devices. The experiments have revealed enhanced grain growth at higher temperatures, pore and gas bubble migration at all temperatures, and the latter also lead to enhanced sintering of highly porous ceramics into fully dense ceramics at unprecedentedly low temperatures. These results have shed light on kinetic processes that fall completely outside the realm of classical ceramic processing. Other fast-oxygen oxide ceramics closely related to, and often used in conjunction with zirconia ceramics, have also be investigated, as are closely related scientific problems in zirconia ceramics. These include crystal structures, defects, diffusion kinetics, oxygen potentials, low temperature sintering, flash sintering, and coarsening theory, and all have resulted in greater clarity in scientific understanding. The knowledge is leveraged to provide new insight to electrode kinetics and near-electrode mixed conductivity and to new materials. In the following areas, our research has resulted in completely new knowledge that defines the state-of-the-art of the field. (a) Electrical current driven non-equilibrium phenomena, (b) Enhanced grain growth under electrochemically reducing conditions, (c) Development of oxygen potential polarization in electrically loaded electrolyte, (d) Low temperature sintering and grain growth, and (e) Structure, defects and cation kinetics of fluorite-structured oxides. Our research has also contributed to synthesis of new energy-relevant electrochemical materials and new understanding

Study of ceramics sintering under high pressures

International Nuclear Information System (INIS)

Kunrath Neto, A.O.

1990-01-01

A systematic study was made on high pressure sintering of ceramics in order to obtain materials with controlled microstructure, which are not accessible by conventional methods. Some aspects with particular interest were: to achieve very low porosity, with fine grains; to produce dispersed metastable and denser phases which can act as toughening agents; the study of new possibilities for toughening enhancement. (author)

The effect of spark plasma sintering on lithium disilicate glass-ceramics.

Science.gov (United States)

Al Mansour, Fatima; Karpukhina, Natalia; Grasso, Salvatore; Wilson, Rory M; Reece, Mike J; Cattell, Michael J

2015-10-01

To evaluate the effects of spark plasma sintering (SPS) on the microstructure of lithium disilicate glass-ceramics. IPS e.max CAD glass-ceramic samples were processed using spark plasma sintering (SPS) and conventionally sintered (CS) as a comparison. Specimens were sintered at varying temperatures (T1: 840°C, T2: 820°C, T3: 800°C), heating rates (HR1: 150°C/min, HR2: 300°C/min, HR3: 500°C/min) and pressures (P1: 15MPa, P2: 50MPa, P3: 70MPa). IPS e.max Press glass powder samples were densified at 750 and 800°C (50 or 200MPa pressure). Samples were characterized using XRD, HTXRD, and SEM and quantitative image analysis. There was a significant increase in median crystal size (MCS) between the CS and the SPS T1 groups. A statistical difference (p>0.05) in MCS between SPS T1 and SPS T2 groups was observed. The SPS HR3 sample produced a smaller MCS than the CS, SPS HR1 and HR2 groups (pglass samples resulted in fine fibrils or graduated lithium disilicate crystals. The effects of SPS were used to refine the microstructure of IPS e.max CAD lithium disilicate glass-ceramics. Densification by SPS of IPS e.max Press glass resulted in textured and fine nano-crystalline microstructures. SPS generated glass-ceramic microstructures may have unique properties and could be useful in the production of CAD/CAM materials for dentistry. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Field assisted sintering of refractory carbide ceramics and fiber reinforced ceramic matrix composites

Science.gov (United States)

Gephart, Sean

The sintering behaviors of silicon carbide (SiC) and boron carbide (B4C) based materials were investigated using an emerging sintering technology known as field assisted sintering technology (FAST), also known as spark plasma sintering (SPS) and pulse electric current sintering (PECS). Sintering by FAST utilizes high density electric current, uniaxial pressure, and relatively high heating rate compared to conventional sintering techniques. This effort investigated issues of scaling from laboratory FAST system (25 ton capacity) to industrial FAST system (250 ton capacity), as well as exploring the difference in sintering behavior of single phase B4C and SiC using FAST and conventional sintering techniques including hot-pressing (HP) and pressure-less sintering (PL). Materials were analyzed for mechanical and bulk properties, including characterization of density, hardness, fracture toughness, fracture (bend) strength, elastic modulus and microstructure. A parallel investigation was conducted in the development of ceramic matrix composites (CMC) using SiC powder impregnation of fiber compacts followed by FAST sintering. The FAST technique was used to sinter several B4C and SiC materials to near theoretical density. Preliminary efforts established optimized sintering temperatures using the smaller 25 ton laboratory unit, targeting a sample size of 40 mm diameter and 8 mm thickness. Then the same B4C and SiC materials were sintered by the larger 250 ton industrial FAST system, a HP system, and PL sintering system with a targeted dense material geometry of 4 x 4 x 0.315 inches3 (101.6 x 101.6 x 8 mm3). The resulting samples were studied to determine if the sintering dynamics and/or the resulting material properties were influenced by the sintering technique employed. This study determined that FAST sintered ceramic materials resulted in consistently higher averaged values for mechanical properties as well as smaller grain size when compared to conventionally sintered

Nd:YAG transparent ceramics fabricated by direct cold isostatic pressing and vacuum sintering

Science.gov (United States)

Ge, Lin; Li, Jiang; Zhou, Zhiwei; Liu, Binglong; Xie, Tengfei; Liu, Jing; Kou, Huamin; Shi, Yun; Pan, Yubai; Guo, Jingkun

2015-12-01

The sintering behavior of neodymium doped yttrium aluminum garnet (Nd:YAG) ceramics was investigated on the basis of densification trajectory, microstructure evolution and transmittance. Nd:YAG ceramics with in-line transmittance of 83.9% at 1064 nm and 82.5% at 400 nm were obtained by direct cold isostatic pressing (CIP) at 250 MPa and solid-state reactive sintering at 1790 °C for 30 h under vacuum. Compared with the porosity and the average pore diameter of the sample from uniaxial dry-pressing followed by CIP, those from direct CIP are much smaller. The samples pressed at 250 MPa were sintered from 1500 °C to 1750 °C for 0.5-20 h to study their sintering behavior. At the temperature higher than 1500 °C, pure YAG phase is formed, followed by the densification and grain growth process. The relative density and the grain size increase with the increase of sintering time and temperature, and the sintering behavior is more sensitive to temperature than holding time. The mechanism controlling densification and grain growth at sintering temperature of 1550 °C is grain boundary diffusion.

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

OpenAIRE

Ponsot, In?s M. M. M.; Pontikes, Yiannis; Baldi, Giovanni; Chinnam, Rama K.; Detsch, Rainer; Boccaccini, Aldo R.; Bernardo, Enrico

2014-01-01

Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low te...

Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

Energy Technology Data Exchange (ETDEWEB)

Blagoev, K., E-mail: kblagoev@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Grozeva, M., E-mail: margo@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Malcheva, G., E-mail: bobcheva@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Neykova, S., E-mail: sevdalinaneikova@abv.bg [National Institute of Archaeology with Museum, Bulgarian Academy of Sciences, 2 Saborna, 1000 Sofia (Bulgaria)

2013-01-01

The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained.

Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

International Nuclear Information System (INIS)

Blagoev, K.; Grozeva, M.; Malcheva, G.; Neykova, S.

2013-01-01

The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained

Relationship between meanings, emotions, product preferences and personal values. Application to ceramic tile floorings.

Science.gov (United States)

Agost, María-Jesús; Vergara, Margarita

2014-07-01

This work aims to validate a conceptual framework which establishes the main relationships between subjective elements in human-product interaction, such as meanings, emotions, product preferences, and personal values. The study analyzes the relationships between meanings and emotions, and between these and preferences, as well as the influence of personal values on such relationships. The study was applied to ceramic tile floorings. A questionnaire with images of a neutral room with different ceramic tile floorings was designed and distributed via the web. Results from the study suggest that both meanings and emotions must be taken into account in the generation of product preferences. The meanings given to the product can cause the generation of emotions, and both types of subjective impressions give rise to product preferences. Personal reference values influence these relationships between subjective impressions and product preferences. As a consequence, not only target customers' demographic data but specifically their values and criteria must be taken into account from the beginning of the development process. The specific results of this paper can be used directly by ceramic tile designers, who can better adjust product design (and the subjective impressions elicited) to the target market. Consequently, the chance of product success is reinforced. Copyright © 2014 Elsevier Ltd and The Ergonomics Society. All rights reserved.

Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

Science.gov (United States)

Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

2011-10-01

Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressure was 240 MPa, power of ultrasonic generator at PUA was 1 kW and 3 kW. The fully dense zirconia ceramics has been sintered at 1345°C and high-dense ceramics with a density of 99.1%, the most grains of which had the sizes Dgr <= 200 nm, has been sintered at low sintering temperature (1325°C). Applied approach prevents essential grain growth owing to uniform packing of nanoparticles under vibrating PU-action at pressing, which provides the friction forces control during dry nanopowder compaction without contaminating binders or plasticizers.

Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

CERN Document Server

Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

1998-01-01

Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

Porous SiC ceramics fabricated by quick freeze casting and solid state sintering

Directory of Open Access Journals (Sweden)

Feng Wang

2017-06-01

Full Text Available Porous SiC ceramics with uniform microstructure were fabricated by quick freezing in liquid nitrogen and solid state sintering. Poly (vinyl alcohol (PVA was added as binder and pore morphology controller in this work. The microstructure and mechanical properties of porous SiC ceramics could be controlled by the composition of the aqueous slurries. Both solid content of the slurries and PVA content impacted on the pore structures and mechanical properties of the porous SiC ceramics. The solid content of slurries and PVA content varied from 60 to 67.5 wt% and 2–6 wt%, respectively. Besides, the grain morphology of ceramics was also tailored by changing the sintering temperature from 2050 to 2150 °C. Porous SiC ceramics with an average porosity of 42.72%, flexural strength of 59.28 MPa were obtained at 2150 °C from 67.5 wt% slurries with 2 wt% PVA.

Analysis of energy consumption and carbon dioxide emissions in ceramic tile manufacture

International Nuclear Information System (INIS)

Monfort, E.; Mezquita, A.; Granel, R.; Vaquer, E.; Escrig, A.; Miralles, A.; Zaera, V.

2010-01-01

The ceramic tile manufacturing process is energy intensive since it contains several stages in which the product is subject to thermal treatment. The thermal energy used in the process is usually obtained by combustion of natural gas, which is a fossil fuel whose oxidation produces emissions of carbon dioxide, a greenhouse gas. Energy costs account for 15% of the average direct manufacturing costs, and are strongly influenced by the price of natural gas, which has increased significantly in the last few years. Carbon dioxide emissions are internationally monitored and controlled in the frame of the Kyoto Protocol. Applicable Spanish law is based on the European Directive on emissions trading, and the assignment of emissions rights is based on historical values in the sectors involved. Legislation is scheduled to change in 2013, and the resulting changes will directly affect the Spanish ceramic tile manufacturing industry, since many facilities will become part of the emissions trading system. The purpose of this study is to determine current thermal energy consumption and carbon dioxide emissions in the ceramic tile manufacturing process. A comprehensive sectoral study has been carried out for this purpose on several levels: the first analyses energy consumption and carbon dioxide emissions in the entire industry; the second determines energy consumption and carbon dioxide emissions in industrial facilities over a long period of time (several months); while the third level breaks down these values, determining energy consumption and emissions in terms of the product made and the manufacturing stage. (Author) 8 refs.

Sintered bentonite ceramics for the immobilization of cesium- and strontium-bearing radioactive waste

Science.gov (United States)

Ortega, Luis Humberto

The Advanced Fuel Cycle Initiative (AFCI) is a Department of Energy (DOE) program, that has been investigating technologies to improve fuel cycle sustainability and proliferation resistance. One of the program's goals is to reduce the amount of radioactive waste requiring repository disposal. Cesium and strontium are two primary heat sources during the first 300 years of spent nuclear fuel's decay, specifically isotopes Cs-137 and Sr-90. Removal of these isotopes from spent nuclear fuel will reduce the activity of the bulk spent fuel, reducing the heat given off by the waste. Once the cesium and strontium are separated from the bulk of the spent nuclear fuel, the isotopes must be immobilized. This study is focused on a method to immobilize a cesium- and strontium-bearing radioactive liquid waste stream. While there are various schemes to remove these isotopes from spent fuel, this study has focused on a nitric acid based liquid waste. The waste liquid was mixed with the bentonite, dried then sintered. To be effective sintering temperatures from 1100 to 1200°C were required, and waste concentrations must be at least 25 wt%. The product is a leach resistant ceramic solid with the waste elements embedded within alumino-silicates and a silicon rich phase. The cesium is primarily incorporated into pollucite and the strontium into a monoclinic feldspar. The simulated waste was prepared from nitrate salts of stable ions. These ions were limited to cesium, strontium, barium and rubidium. Barium and rubidium will be co-extracted during separation due to similar chemical properties to cesium and strontium. The waste liquid was added to the bentonite clay incrementally with drying steps between each addition. The dry powder was pressed and then sintered at various temperatures. The maximum loading tested is 32 wt. percent waste, which refers to 13.9 wt. percent cesium, 12.2 wt. percent barium, 4.1 wt. percent strontium, and 2.0 wt. percent rubidium. Lower loadings of waste

Consolidation treatments applied to ceramic tiles: are they homogeneous?

International Nuclear Information System (INIS)

Costa, D.; Leal, A.S.; Mimoso, J.M; Pereira, S.M.R.

2017-01-01

The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin) were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression), creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved. [es

Consolidation treatments applied to ceramic tiles: are they homogeneous?

Directory of Open Access Journals (Sweden)

D. Costa

2017-01-01

Full Text Available The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression, creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved.

Microwave-assisted sintering of non-stoichiometric strontium bismuth niobate ceramic: Structural and dielectric properties

Energy Technology Data Exchange (ETDEWEB)

Singh, Rajveer [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India); Department of Physics, Atmaram Sanatan Dharma College, University of Delhi, Dhaula Kuan, New Delhi 110021 (India); Luthra, Vandna [Department of Physics, Gargi College, University of Delhi, Siri Fort Road, New Delhi 110049 (India); Tandon, R.P., E-mail: ram_tandon@hotmail.com [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India)

2016-11-01

In recent years the microwave sintering has been utilized for the synthesis of materials in enhancement of the properties. In this paper strontium bismuth niobate (Sr{sub 0.8}Bi{sub 2.2}Nb{sub 2}O{sub 9}:SBN) bulk ceramic has been synthesized by microwave reactive sintering and conventional heating techniques. A relative density of 99.6% has been achieved for microwave sintered SBN, which is higher than that of (98.81%) conventionally sintered SBN. The phase formation of SBN synthesized by both processes has been confirmed by X-ray diffraction (XRD). The surface morphology of SBN was observed by scanning electron microscopy (SEM). The microstructure was found to be more uniform in case of SBN sintered by microwave sintering. The dielectric properties of SBN were studied as a function of frequency in the temperature range of 30–500 °C. Both the samples synthesized by two different processes were found to follow Curie–Weiss law above the transition temperature. The Curie temperature was found to be higher for microwave sintered SBN. The dielectric constant and the transition temperature were observed to be higher for SBN ceramic synthesized by microwave sintering technique. The ac and dc activation energy values were also found to be higher for microwave sintered SBN as compared to conventional sintering technique.

Preparation and piezoelectric properties of (K0.5Na0.5)NbO3 lead-free piezoelectric ceramics with pressure-less sintering

International Nuclear Information System (INIS)

Du Hongliang; Li Zhimin; Tang Fusheng; Qu Shaobo; Pei Zhibin; Zhou Wancheng

2006-01-01

Lead-free piezoelectric ceramics (K 0.5 Na 0.5 )NbO 3 (abbreviated as KNN) with the relative density of 97.6% have been synthesized by press-less sintering owing to the careful control of processing conditions. The phase structure of KNN ceramics with different sintering temperature and heating rate was analyzed. Results show that the pure perovskite phase with orthorhombic symmetry is in all ceramics specimens. The effect of heating rate and sintering temperature on microstructure and piezoelectric properties of KNN ceramics was investigated. The densification behavior and piezoelectric properties of KNN ceramics were enhanced by improving heating rate and sintering temperature. Pure KNN ceramics sintered at 1120 deg. C with heating rate of 5 deg. C/min showed optimized densification and piezoelectric properties (ρ = 4.4 g/cm 3 , d 33 = 120 pC/N -1 , k p = 0.40 and T c = 400 deg. C). The results show that KNN is a promising candidate for lead-free piezoelectric ceramics

Effect of CASP glass doping on sintering and dielectric properties of SBN ceramics

International Nuclear Information System (INIS)

Chen Guohua; Qi Bing

2009-01-01

16CaO-29Al 2 O 3 -34SiO 2 -13PbO-4B 2 O 3 -2ZnO-2P 2 O 5 (CASP) glass doped-Sr 0.5 Ba 0.5 Nb 2 O 6 (SBN50) ceramics have been synthesized by solid-state ceramic route. The effects of CASP glass on the firing, microstructure and dielectric characterization of SBN50 ceramics are investigated. The densities of the ceramic samples firstly increase and then slightly decrease with increasing CASP glass content. The appropriate amount of doping glass is 2%. The SBN50 ceramics doped with CASP glass can be sintered at a relatively low temperature, 1200 deg. C. X-ray diffraction analysis shows the single phase (tetragonal tungsten bronze type structure) is preserved for all the samples. The diffuse character of the ceramic system increases and the dielectric constant at phase transition temperature (T c ) markedly decreases as CASP glass content increases. Interestingly, the CASP glass addition drastically alters the microstructure of the sintered ceramics. The isotropic grains in the pure SBN50 ceramics transform to rod like grains after the addition of CASP glass. The grain size of SBN phase is found to obviously increase with increase in CASP glass doping level

Path-dependency and path-making in the energy system in the spanish ceramic tile cluster

International Nuclear Information System (INIS)

Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Gabaldon-Estevan, D.

2014-01-01

This paper analyses how energy consumption and energy efficiency evolved in the Spanish ceramic tile industry in the 20th century and explores the emerging possibilities in the 21st century. In the last century, the tile industry undertook three radical transitions by switching from traditional biomass fuels to liquid hydrocarbon fuels (fuel oil and gas oil), and subsequently to gas fuels, mainly involving natural gas. Although it is difficult to obtain the information that enable the real energy efficiency in manufacturing plants to be reliably evaluated, the available data indicate that a high degree of efficiency has been achieved with current manufacturing technologies. Consequently, significant developments in this sense are not expected, even though efforts are still being made to reduce energy consumption in the production process. However, environmental regulations and impacts, and the emerging new energy sources based on agricultural biomass could open up new avenues for energy supply in the Spanish ceramic tile cluster. (Author)

Study of ceramic mixed boron element as a neutron shielding

International Nuclear Information System (INIS)

Ismail Mustapha; Mohd Reusmaazran Yusof; Md Fakarudin Ab Rahman; Nor Paiza Mohamad Hasan; Samihah Mustaffha; Yusof Abdullah; Mohamad Rabaie Shari; Airwan Affandi Mahmood; Nurliyana Abdullah; Hearie Hassan

2012-01-01

Shielding upon radiation should not be underestimated as it can causes hazard to health. Precautions on the released of radioactive materials should be well concerned and considered. Therefore, the combination of ceramic and boron make them very useful for shielding purpose in areas of low and intermediate neutron. A six grades of ceramic tile have been produced namely IMN05 - 5 % boron, IMN06 - 6 % boron, IMN07 - 7 % boron, IMN08 - 8 % boron, IMN09 - 9 % boron, IMN10 - 10 % boron from mixing, press and sintered process. Boron is a material that capable of absorbing and capturing neutron, so that neutron and gamma test were conducted to analyze the effectiveness of boron material in combination with ceramic as shielding. From the finding, percent reduction number of count per minute shows the ceramic tiles are capable to capture neutron. Apart from all the percentage of boron used, 10 % is the most effective shields since the percent reduction indicating greater neutron captured increased. (author)

Effect of sintering process parameters on the properties of 3Y-PSZ ceramics

International Nuclear Information System (INIS)

Chu, H L; Chen, R S; Wang, C L; Hwang, W S; Lee, H E; Sie, Y Y; Wang, M C

2013-01-01

The effect of sintering process parameters on the properties of 3 mol% yttria partially stability zirconia (3Y-PSZ) ceramics has been investigated. The relative density of the sintered pellet rapidly increases from 70.5 to 93.6% with rose temperature from 1473 to 1573 K. In addition, the relative density only slightly increases from 94.9 to 96.6 %, when rose sintered temperature from 1573 to 1773 K. This result shows that no significant influence on the densification behavior when sintering at 1573 to 1773 K for 2 h. The Vickers hardness and toughness also increase with the sintered temperature

Translucence in dental prosthesis based on zirconia ceramics: effect of the sintering parameters

International Nuclear Information System (INIS)

Santos, C.

2011-01-01

In this work the translucence of Zirconia dental ceramics was evaluated as function of sintering conditions (temperature and isothermal holding time). Samples with 15x15x1mm, were sintered at 1450 to 1600 deg C, with holding of 2h or 4h. Sintered samples were characterized by relative density, crystalline phases and microstructural aspects. Full density was obtained in samples sintered at 1530 and 1600 deg C, which presented higher grain sizes. Na increasing of translucence was observed in samples sintered at 1530 and 1600, correlating these properties with increasing of density and grain size of the samples. (author)

Sintering and densification; new techniques: sinter forging

International Nuclear Information System (INIS)

Winnubst, A.J.A.

1998-01-01

In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

Moisture expansion of ceramic tiles produced using kaolin and granite wastes; Expansao por umidade de revestimentos ceramicos incorporados com residuos de granito e caulim

Energy Technology Data Exchange (ETDEWEB)

Mendonca, A.M.G.D.; Cartaxo, J.M.; Santana, L.N.L; Neves, G.A.; Ferreira, H.C., E-mail: ana.duartemendonca@gmail.com, E-mail: gelmires@dema.ufcg.edu.br, E-mail: lisiane@dema.ufcg.edu.br [Unidade Academica de Engenharia de Materiais, Universidade Federal de Campina Grande,Campina Grande, PB (Brazil); Menezes, R.R. [Departamento de Engenharia de Materiais, Universidade Federal da Paraiba, Joao Pessoa, PB (Brazil)

2012-04-15

Moisture expansion (ME) is the term used to describe the expansion of ceramic materials due to the adsorption of water. ME usually occurs slowly and is relatively small, but, it can damage the ceramic tiles adhesion to the underlayment, craze the glaze and lead to the development of cracks on ceramics bricks. In this work kaolin and granite wastes were incorporated in ceramic compositions aiming study their influence on the ME of ceramic tiles. Raw materials were processed and submitted to characterization: physical and mineralogical by laser diffraction particle size analysis, chemical analysis, thermo differential and thermogravimetric analysis and X-ray diffraction. Results showed that kaolin and granite wastes can be incorporated in ceramic composition because display characteristics similar to conventional not plastic ceramic materials, providing satisfactory ME results when compared to the ME limit value of 0.6 mm/m (0.06%) indicated by the ABNT for ceramic tiles. Compositions containing up to 20% of waste can be produced when firing above 1000 deg C. (author)

Effects of Ceramic Density and Sintering Temperature on the Mechanical Properties of a Novel Polymer-Infiltrated Ceramic-Network Zirconia Dental Restorative (Filling) Material.

Science.gov (United States)

Li, Weiyan; Sun, Jian

2018-05-10

BACKGROUND Polymer-infiltrated ceramic-network (PICN) dental material is a new and practical development in orthodontics. Sintering is the process of forming a stable solid mass from a powder by heating without melting. The aim of this study was to evaluate the effects of sintering temperature on the mechanical properties of a PICN zirconia dental material. MATERIAL AND METHODS A dense zirconia ceramic and four PICN zirconia dental materials, with varying porosities, were sintered at three different temperatures; 12 PICN zirconia dental materials based on these porous ceramics were prepared, as well as a pure polymer. After the specimen preparation, flexural strength and elastic modulus values were measured using the three-point bending test, and fracture toughness were determined by the single-edge notched beam (SENB) method. The Vickers hardness test method was used with an indentation strength (IS) test. Scanning electron microscopy (SEM) was used to examine the microstructure of the ceramic surface and the fracture surface. RESULTS Mechanical properties of the PICN dental materials, including flexural strength, elastic modulus, fracture toughness, and hardness, were more similar to the properties of natural teeth when compared with traditional dental ceramic materials, and were affected by the density and sintering temperature. SEM showed that the porous ceramic network became cohesive and that the length of cracks in the PICN dental material was reduced. CONCLUSIONS PICN zirconia dental materials were characterized by similar mechanical properties to natural dental tissues, but further studies are required continue to improve the similarities with natural human enamel and dentin.

Influence of feldspar containing lithium in the sintering of triaxial ceramics

International Nuclear Information System (INIS)

Oliveira, Camila Felippe de; Strecker, Kurt

2011-01-01

In this work, the properties of a ceramic material based on a triaxial mass composed of clay, quartz and 15 to 30% feldspar, albite or spodumene, has been investigated. Specimen were prepared by uniaxial pressing under 28.5MPa and sintering at temperatures of 1000, 1100 and 1200 deg C, for 1h. The samples were characterized by their linear shrinkage, apparent porosity, apparent density and flexural strength, as well as analysis of the microstructure. The best results were obtained for samples prepared with 30% spodumene and sintered at 1200 deg C, with a shrinkage of 6.4%, density of 2.01g/cm 3 , porosity of 14.3% and flexural strength of 13.4MPa, while samples prepared with albite exhibited shrinkage of 5.8%, density of 1.9g/cm 3 , porosity of 18.9% and strength of 9.8MPa. Therefore, by the substitution of albite by spodumene in the ceramic triaxial mass, lower sintering temperatures may be employed, thus reducing production costs by the lesser energy consumption. (author)(

Spark plasma sintering and microwave electromagnetic properties of MnFe{sub 2}O{sub 4} ceramics

Energy Technology Data Exchange (ETDEWEB)

Penchal Reddy, M., E-mail: drlpenchal@gmail.com [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Mohamed, A.M.A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 4372 (Egypt); Venkata Ramana, M. [Department of Physics, National Taiwan Normal University, Taipei 11677, Taiwan (China); Zhou, X.B.; Huang, Q. [Division of Functional Materials and Nanodevices, Ningbo Institute of Materials Technology and Engineering, Ningbo 315201 (China)

2015-12-01

MnFe{sub 2}O{sub 4} ferrite powder was synthesized by a facile one-pot hydrothermal route and then consolidated into dense nanostructured compacts by the spark plasma sintering (SPS) technique. The effect of sintering temperature, on densification, morphology, magnetic and microwave absorption properties was examined. Spark plasma sintering resulted in uniform microstructure, as well as maximum relative density of 98%. The magnetic analysis indicated that the MnFe{sub 2}O{sub 4} ferrite nanoparticles showed ferrimagnetic behavior. Moreover, the dielectric loss and magnetic loss properties of MnFe{sub 2}O{sub 4} ferrite nanoparticles were both enhanced due to its better dipole polarization, interfacial polarization and shape anisotropy. It is believed that such spark plasma sintered ceramic material will be applied widely in microwave absorbing area. - Highlights: • Successful synthesis of dense MnFe{sub 2}O{sub 4} ceramics using spark plasma sintering. • Lower temperature and shorter sintering time, compared to conventional methods. • Optimal sintering condition was achieved. • The magnetic properties of the sintered samples are sensitive to the density and microstructure.

Sintering and thermal ageing studies of zirconia - yttria ceramics by impedance spectroscopy

International Nuclear Information System (INIS)

Florio, Daniel Zanetti de

1998-01-01

ZrO 2 :8 mol %Y 2 O 3 solid electrolyte ceramic pellets have been prepared with powders of three different origins: a Nissan (Japan) commercial powder, a powder obtained by the coprecipitation technique at IPEN, and the mixing of powder oxides (ZrO 2 produced at a Pilot Plant at IPEN and 99.9% pure Y 2 O 3 of USA origin). These starting powders have been analysed by the following techniques: X-ray fluorescence for yttrium content, X-ray diffraction for structural phase content, sedimentation for particle size distribution, gas adsorption (BET) for surface area determination, and transmission electron microscopy for average particle size determination. Pressed ceramic pellets have been analysed by dilatometry to evaluate the sintering stages. Sintered pellets have been characterized by X-ray diffraction for phase analysis and scanning electron microscopy for grain morphology analysis. Impedance spectroscopy analysis have been carried out to follow thermal ageing of zirconia-yttria solid electrolyte at 600 deg C, the working temperature of permanent oxygen sensor, and to study sintering kinetics. The main results show that ageing at 600 deg C decreases the emf sensor response in the first 100 h to a steady value. Moreover, sintering studies by impedance spectroscopy allowed for finding correlations between electrical parameters, sintering kinetics and grain growth mechanisms. (author)

Properties of sintered glass-ceramics prepared from plasma vitrified air pollution control residues

International Nuclear Information System (INIS)

Roether, J.A.; Daniel, D.J.; Amutha Rani, D.; Deegan, D.E.; Cheeseman, C.R.; Boccaccini, A.R.

2010-01-01

Air pollution control (APC) residues, obtained from a major UK energy from waste (EfW) plant, processing municipal solid waste, have been blended with silica and alumina and melted using DC plasma arc technology. The glass produced was crushed, milled, uni-axially pressed and sintered at temperatures between 750 and 1150 deg. C, and the glass-ceramics formed were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties assessed included Vickers's hardness, flexural strength, Young's modulus and thermal shock resistance. The optimum sintering temperature was found to be 950 deg. C. This produced a glass-ceramic with high density (∼2.58 g/cm 3 ), minimum water absorption (∼2%) and relatively high mechanical strength (∼81 ± 4 MPa). Thermal shock testing showed that 950 deg. C sintered samples could withstand a 700 deg. C quench in water without micro-cracking. The research demonstrates that glass-ceramics can be readily formed from DC plasma treated APC residues and that these have comparable properties to marble and porcelain. This novel approach represents a technically and commercially viable treatment option for APC residues that allow the beneficial reuse of this problematic waste.

Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing

International Nuclear Information System (INIS)

Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

2013-01-01

The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

Studies of ZrO2-Y2O3 ceramics properties sintered in conventional and microwave oven

International Nuclear Information System (INIS)

Gelfuso, M.V.; Capistrano, D.; Thomazini, D.; Grzebielucka, E.C.; Chinelatto, A.L.; Chinelatto, A.S.A.

2009-01-01

The ceramic materials processing with nano grain size has developed materials with new properties or improves some of its existing properties. To obtain ceramics with nano grain size, besides that to obtaining nanometric powders, a major goal is to keep the grains size after sintering. Contributing in this line of research, this study aimed to sinter zirconia-Yttria powders through two processes: conventional and microwave sintering. Zirconia stabilized with Yttria powders were obtained by chemical route based on Pechini method. Cylindrical samples were sintered between 1300 to 1500 deg C between 10 and 40 minutes. The samples were characterized by Xray diffraction, Scanning Electron Microscopy and apparent density. It was observed that the final microstructure is influenced by both methods of sintering as the curve of firing used. (author)

Enhanced proton conductivity of yttrium-doped barium zirconate with sinterability in protonic ceramic fuel cells

International Nuclear Information System (INIS)

Park, Ka-Young; Seo, Yongho; Kim, Ki Buem; Song, Sun-Ju; Park, Byoungnam; Park, Jun-Young

2015-01-01

Highlights: • Report effects of ceramic processing methods on the electrical conductivity of BZY. • Present effects of sintering aids on the conductivity and density of BZY. • CuO is the most effective sintering aid for the BZY. • Polymer gelation is the most effective method in terms of conductivity of BZY. • Grain boundary conductivity of the polymer gelation BZY is higher than others. - Abstract: In this study, we report the effects of various ceramic processing methods with different sintering aids on the relative density, crystallinity, microstructure, and electrical conductivity of proton conducting BaZr 0.85 Y 0.15 O 3−δ (BZY) pellets in details. First, the BZY ceramic pellets are fabricated by the solid-state reactive sintering by adding diverse sintering aids including CuO, NiO, ZnO, SnO, MgO, and Al 2 O 3 . Among these, CuO is found to be the most effective sintering aid in terms of the sintering temperature and total conductivity. However, transition metals as sintering aids have detrimental effects on the electrical conductivity of the BZY electrolytes. Second, the BZY electrolytes have been synthesized by four different methods: the solid-state, combustion, hydrothermal, and polymer gelation methods. The BZY pellets synthesized by the polymer gelation method exhibit dense microstructure with a high relative density of 95.3%. Moreover, the electrical conductivity of the BZY pellets synthesized by the polymer gelation method is higher than those prepared by the solid-state methods under the same test conditions: 1.28 × 10 −2 S cm −1 (by the polymer gelation method) vs. 0.53 × 10 −2 S cm −1 by the solid-state method at 600 °C in wet 5% H 2 in Ar

Microwave Sintering of Ceramic Materials for Industrial Application Final Report CRADA No. TC-1116-95

Energy Technology Data Exchange (ETDEWEB)

Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Tandon, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Callis, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-10-19

The goal of this project was to develop the commercial capability in the US to sinter alumina oxide ceramic parts for the semiconductor manufacturing equipment industry. We planned to use the millimeter microwave (30 GHz) sintering system first developed by IAP in Russia.

Bioactive Glass-Ceramic Foam Scaffolds from ‘Inorganic Gel Casting’ and Sinter-Crystallization

Science.gov (United States)

Molino, Giulia; Vitale Brovarone, Chiara

2018-01-01

Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2) were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80%) and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions. PMID:29495498

Bioactive Glass-Ceramic Foam Scaffolds from ‘Inorganic Gel Casting’ and Sinter-Crystallization

Directory of Open Access Journals (Sweden)

Hamada Elsayed

2018-02-01

Full Text Available Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2 were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C, owing to the formation of a C–S–H (calcium silicate hydrate gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80% and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions.

Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

International Nuclear Information System (INIS)

Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

2015-01-01

Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

Barium titanate nanometric polycrystalline ceramics fired by spark plasma sintering.

Czech Academy of Sciences Publication Activity Database

Ctibor, Pavel; Sedláček, J.; Ryukhtin, Vasyl; Cinert, Jakub; Lukáč, František

2016-01-01

Roč. 42, č. 14 (2016), s. 15989-15993 ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G; GA MŠk LM2015056 Institutional support: RVO:61389021 ; RVO:61389005 Keywords : BaTiO3 * Spark plasma sintering * Electrical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UJF-V) Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216311695

COMPACTION OF LITHIUM-SILICATE CERAMICS USING SPARK PLASMA SINTERING

Directory of Open Access Journals (Sweden)

Tomas Frantisek Kubatik

2016-12-01

Full Text Available This paper deals with the compaction of ceramics based on lithium-silicate by spark plasma sintering (SPS. The initial powder was prepared by calcination in a resistance furnace at a temperature of 1300 °C with the ratio of Li/Si = 1. Compacting by SPS was carried out at temperatures of 800 - 1000 °C with a maximum pressure of 80 MPa. Samples with open porosity of less than 1 % were prepared at the temperature of 1000 °C. According to the quantitative Rietveld refinement of x-ray diffraction data, the dominant phases in all samples were Li₂Si₂O₅ and Li₂SiO₃, together representing over 80 wt. % of the sintered material.

Preparation and characterization of novel glass–ceramic tile with microwave absorption properties from iron ore tailings

International Nuclear Information System (INIS)

Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

2015-01-01

A novel glass–ceramic tile consisting of one glass–ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73–99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass–ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn 2+ 0.17 Fe 3+ 0.83 )[Fe 3+ 1.17 Fe 2+ 0.06 Ni 2+ 0.77 ]O 4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass–ceramic layer at frequency of 2–18 GHz reached peak reflection loss (RL) of −17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass–ceramic layer can meet the requirements of different level of microwave absorption. - Highlights: • Iron ore tailings (IOTs) have been used as one of the main raw materials. • Glass–ceramic tile contains spinel ferrite has been prepared. • The cation distribution of the spinel ferrite has been calculated. • The intrinsic complex permeability and permittivity have been evaluated

Properties of sintered glass-ceramics prepared from plasma vitrified air pollution control residues

Energy Technology Data Exchange (ETDEWEB)

Roether, J.A.; Daniel, D.J. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Amutha Rani, D. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Department of Civil and Environmental Engineering, Imperial College London, London SW7 2AZ (United Kingdom); Deegan, D.E. [Tetronics Ltd., Swindon, Wiltshire SN3 4DE (United Kingdom); Cheeseman, C.R., E-mail: c.cheeseman@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2AZ (United Kingdom); Boccaccini, A.R., E-mail: a.boccaccini@imperial.ac.uk [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom)

2010-01-15

Air pollution control (APC) residues, obtained from a major UK energy from waste (EfW) plant, processing municipal solid waste, have been blended with silica and alumina and melted using DC plasma arc technology. The glass produced was crushed, milled, uni-axially pressed and sintered at temperatures between 750 and 1150 deg. C, and the glass-ceramics formed were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties assessed included Vickers's hardness, flexural strength, Young's modulus and thermal shock resistance. The optimum sintering temperature was found to be 950 deg. C. This produced a glass-ceramic with high density ({approx}2.58 g/cm{sup 3}), minimum water absorption ({approx}2%) and relatively high mechanical strength ({approx}81 {+-} 4 MPa). Thermal shock testing showed that 950 deg. C sintered samples could withstand a 700 deg. C quench in water without micro-cracking. The research demonstrates that glass-ceramics can be readily formed from DC plasma treated APC residues and that these have comparable properties to marble and porcelain. This novel approach represents a technically and commercially viable treatment option for APC residues that allow the beneficial reuse of this problematic waste.

Laser sintering of doped strontium aluminate via modified sol-gel for use as a ceramic pigment

International Nuclear Information System (INIS)

Soares, F.M. dos S.; Valerio, M.E.G.

2017-01-01

Powder of Dy"3"+ co-doped SrAl_2O_4 :Eu"3"+ was produced via proteic sol-gel method, a modified sol-gel route which allows the formation of oxides at lower temperatures than other methods. CO_2 laser sintering was used as a method for heat treatment, effective in reducing trivalent europium ions in doped samples. Thermal analysis of the precursors, performed by TG and DTA, revealed that the crystallization of SrAl_2O_4 phase occurred at approximately 1060 °C. X-ray diffraction showed that the samples, before and after sintering, had monoclinic and hexagonal phases formation. DLS technique revealed the presence of nanosized and micrometric particles, and particle agglomerates, confirmed by SEM images. Micrographs of the fracture surface of a sintered pellet revealed a high degree of densification caused by heat treatment. Photoluminescence measurements showed that the samples after synthesis and before heat treatment with laser had reddish emission, composed of characteristic narrow emission lines from Eu"3"+ and more intense emission when the samples were excited at 265 nm. The laser treatment promoted the reduction of Eu"3"+ to Eu"2"+ and this effect was confirmed by the presence of a wide emission band in the green region of the spectrum with a maximum emission obtained after excitation at 350 nm. The luminescent decay time of the thermally treated sample was approximately 100 min. Via XRF measurements of acquired frit and DTA and TG of the frit, pigment and mixtures of both, it was noticed good compatibility in terms of thermal processes, that indicated that the pigment has a potential to be used in ceramic tiles. (author)

Acid emissions monitoring needs in ceramic tile industry: challenges derived from new policy trends

Science.gov (United States)

Celades, Irina; Gomar, Salvador; Romero, Fernando; Chauhan, Amisha; Delpech, Bertrand; Jouhara, Hussam

2017-11-01

The emission of acid compounds during the manufacture of ceramic tiles is strongly related to the presence of precursors in the raw materials and/or fuels used, with some exceptions such as the production of thermal NOX. The stages with the potential to produce significant emissions of these compounds have been identified as the suspension spray drying and tile firing stages. The monitoring of emission levels of acid pollutants in these stages has turned in a great importance issue from a regulatory and industrial aspect. The DREAM project (https://www.spire2030.eu/dream) will tackle the regulation of acidic emissions focusing in the firing stage. The initial stages of the project have made it possible to identify the design requirements for the monitoring system. This will allow the control of acid pollutants emissions and other key parameters such as pressure, flow, temperature and humidity. One of the tasks developed has been the review and compilation of current emissions monitoring systems detailing technical specifications such as: position (in situ or extractive), measurement principle and frequency. The future policy trends in air pollution are encouraging the continuous monitoring across the European industry. The present document assesses the advantages regarding environmental impact control, highlighting the main challenges for the ceramic tile industry.

X-ray powder diffraction analysis of liquid-phase-sintered silicon carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Ortiz, A.L.; Sanchez-Bajo, F. [Universidad de Extremadura, Badajoz (Spain). Dept. de Electronica e Ingenieria Electromecanica; Cumbrera, F.L. [Universidad de Extremadura, Badajoz (Spain). Dept. de Fisica

2002-07-01

In an attempt to gain a comprehensive understanding of the microstructural evolution in liquid-phase-sintered silicon carbide ceramics, the effect of the starting {beta}-SiC powder has been studied. Pellets of two different {beta}-SiC starting powders were sintered with simultaneous additions of Al{sub 2}O{sub 3} and Y{sub 2}O{sub 3} at 1950 C for 1 hour in flowing argon atmosphere. Here we have used X-ray diffraction to obtain the relative abundance of the resulting SiC polytypes after sintering. The significant influence of the defects concentration on the {beta} to {alpha} transformation rate has been determined using the Rietveld method. (orig.)

Measurement of Gross Alpha and Beta Emission Rates from Ceramic Tiles

International Nuclear Information System (INIS)

Wudthicharoonpun, Piyasak; Chankow, Nares

2007-08-01

Full text: Ceramic tiles normally used to cover floors and walls contain naturally occurring radioactive elements i.e. potassium-40, uranium, thorium and their daughters from raw materials. Thus, radioactivity was dependent upon source of raw materials and the amount used. The objective of this research was to measure gross alpha and beta emission rates to be used as a database for safety assessment and for selection of rooms to measure radioactive radon-222 gas

LSA glass-ceramic tiles made by powder pressing; Obtencao de placas vitroceramicas do sistema LSA utilizando a prensagem de pos

Energy Technology Data Exchange (ETDEWEB)

Figueira, F.C.; Bertan, F.M. [Colorminas Colorificio e Mineracao, Icara, SC (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Programa de Pos-Graduaco em Engenharia Quimica; Uggioni, E. [Universidade do Extremo Sul Catarinense (UFSC), Florianopolis, SC (Brazil). Curso de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil). Dept. de Tecnologia em Ceramica

2009-07-01

A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior ({sigma}bending) and thermal analysis ({alpha}). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

Effect of Nb doping on sintering and dielectric properties of PZT ceramics

Directory of Open Access Journals (Sweden)

Ali Mirzaei

2016-09-01

Full Text Available The extensive use of piezoelectric ceramics such as lead zirconate titanate (PZT in different applications became possible with the development of donor or acceptor dopants. Therefore, studies on the effect of dopants on the properties of PZT ceramics are highly demanded. In this study undoped and 2.4 mol% Nb-doped PZT (PZTN powders were successfully obtained by a solid-state reaction and calcination at 850 °C for 2 h. Crystallinity and phase formation of the prepared powders were studied using X-ray diffraction (XRD. In order to study morphology of powders, scanning electron microscopy (SEM was performed. The crystalline PZT and Nb-doped PZT powders were pelleted into discs and sintered at 1100, 1150 and 1200 °C, with a heating rate of 10 °C/min, and holding time of 1–6 h to find the optimum combination of temperature and time to produce high density ceramics. Microstructural characterization was conducted on the fractured ceramic surfaces using SEM. Density measurements showed that maximal density of 95% of the theoretical density was achieved after sintering of PZT and PZTN ceramics at 1200 °C for 2 h and 4 h, respectively. However, the results of dielectric measurements showed that PZTN ceramics have higher relative permittivity (εr ∼17960 with lower Curie temperature (∼358 °C relative to PZT (εr = 16000 at ∼363 °C as a result of fine PZTN structure as well as presence of vacancies. In addition, dielectric loss (at 1 kHz of PZT and PZTN ceramics with 95% theoretical density was 0.0087 and 0.02, respectively. The higher dielectric loss in PZTN was due to easier domain wall motions in PZTN ceramics.

Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

International Nuclear Information System (INIS)

Biff, Sergio; Silva, Manoel Ribeiro da

2016-01-01

The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

Physical-optical effects obtention for the ceramic tiles decoration; Obtencion de efectos fisico-opticos para la decoracion de baldosas ceramicas

Energy Technology Data Exchange (ETDEWEB)

Cabrera, M J; Montins, V; Solsona, D; Sala, J M

2012-07-01

This paper presents a range of products for the ceramic tiles decoration, characterized for a microcracks structure after its application on a ceramic substrate and subsequent firing. This structure origins a multicoloured iridescent effect that confers to the ceramic tile differential aesthetics characteristics, with a final aspect similar to the rainbow quartz or iris quartz. An analysis of the state of the art is made as well as a deepening in the study and characterization of the physical optical phenomena responsible of that kind of effects in these minerals, with the aim of determining and modelling the multicoloured effect or iridescent effect, the cause of this effect, the physical-optical phenomenon that produces it, and the analysis and knowledge of the phenomenological mechanisms that origins it, so that we can try the extrapolation of that effects wit our ceramic materials. (Author)

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

Directory of Open Access Journals (Sweden)

Inès M. M. M. Ponsot

2014-07-01

Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

Standard test method for measurement of light reflectance value and small color differences between pieces of ceramic tile

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 This test method covers the measurement of Light Reflectance Value (LRV) and visually small color difference between pieces of glazed or unglazed ceramic tile, using any spectrophotometer that meets the requirements specified in the test method. LRV and the magnitude and direction of the color difference are expressed numerically, with sufficient accuracy for use in product specification. 1.2 LRV may be measured for either solid-colored tile or tile having a multicolored, speckled, or textured surface. For tile that are not solid-colored, an average reading should be obtained from multiple measurements taken in a pattern representative of the overall sample as described in 9.2 of this test method. Small color difference between tiles should only be measured for solid-color tiles. Small color difference between tile that have a multicolored, speckled, or textured surface, are not valid. 1.3 For solid colored tile, a comparison of the test specimen and reference specimen should be made under incandescent, f...

Preparation and characterization of novel glass–ceramic tile with microwave absorption properties from iron ore tailings

Energy Technology Data Exchange (ETDEWEB)

Yao, Rui; Liao, SongYi [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Dai, ChangLu [Guangdong Bode Fine Building Material Co. Ltd., Foshan 528000 (China); Liu, YuChen; Chen, XiaoYu [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Zheng, Feng, E-mail: fzheng@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Phase diagrams and materials design center, Central South University, Changsha 410083 (China)

2015-03-15

A novel glass–ceramic tile consisting of one glass–ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73–99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass–ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn{sup 2+}{sub 0.17}Fe{sup 3+}{sub 0.83})[Fe{sup 3+}{sub 1.17}Fe{sup 2+}{sub 0.06}Ni{sup 2+}{sub 0.77}]O{sub 4} were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass–ceramic layer at frequency of 2–18 GHz reached peak reflection loss (RL) of −17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass–ceramic layer can meet the requirements of different level of microwave absorption. - Highlights: • Iron ore tailings (IOTs) have been used as one of the main raw materials. • Glass–ceramic tile contains spinel ferrite has been prepared. • The cation distribution of the spinel ferrite has been calculated. • The intrinsic complex permeability and permittivity have been evaluated.

Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O{sub 3} lead-free ceramics

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiaoming [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Ruan, Xuezheng; Zhao, Kunyun [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); He, Xueqing [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zeng, Jiangtao, E-mail: zjt@mail.sic.ac.cn [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Li, Yongsheng [School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Zheng, Liaoying [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Park, Chul Hong [Department of Physics Education, Pusan National University, Pusan 609735 (Korea, Republic of); Li, Guorong [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

2015-05-25

Highlights: • Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d{sub 33} (512 pC/N) and a planar electromechanical coupling factor k{sub p} (0.49), which have the characteristics of soft Pb(Zr,Ti)O{sub 3} (PZT) piezoceramic, on the other hand, the mechanical quality factor Q{sub m} is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature.

Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

Directory of Open Access Journals (Sweden)

Román-Manso, B.

2014-04-01

Full Text Available Concentrated ceramic inks based on β-SiC powders, with different amounts of Y2O3 and Al2O3 as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densifi cation of the as-produced 3D structures, previously heat treated in air at 600 ºC for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS furnace. The effects of the amount of sintering additives (7 - 20 wt. % and the size of the SiC powders (50 nm and 0.5 μm on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized β-SiC powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink, involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics.Se han fabricado andamiajes de carburo de silicio (SiC usando la técnica de “Robocasting”, a partir de tintas cerámicas conteniendo β-SiC y distintas cantidades de Y2O3 and Al2O3, como aditivos de sinterización. La densificación de las estructuras tridimensionales, previamente calcinadas a 600 ºC para eliminar los aditivos orgánicos, se realizó en un horno de “Spark Plasma Sintering” (SPS. Se analizó el efecto de la cantidad de aditivos de sinterización (7-20 % en peso y del tamaño de partícula inicial del polvo de SiC (50 nm y 0.5 μm en el procesado de las tintas, en la microestructura, la dureza y el módulo elástico de las estructuras sinterizadas. El uso de polvo

Low-Temperature Sintering Li3Mg1.8Ca0.2NbO6 Microwave Dielectric Ceramics with LMZBS Glass

Science.gov (United States)

Wang, Gang; Zhang, Huaiwu; Liu, Cheng; Su, Hua; Jia, Lijun; Li, Jie; Huang, Xin; Gan, Gongwen

2018-05-01

Li3Mg1.8Ca0.2NbO6 ceramics doped with Li2O-MgO-ZnO-B2O3-SiO2 glass (LMZBS) were prepared via a solid-state route. The LMZBS glass effectively reduced the sintering temperature of Li3Mg1.8Ca0.2NbO6 ceramics to 950°C. The effects of the LMZBS glass on the sintering behavior, microstructures and microwave dielectric properties of Li3Mg1.8Ca0.2NbO6 ceramics are discussed in detail. Among all the LMZBS doped Li3Mg1.8Ca0.2NbO6 ceramics, the sample with 1 wt.% of LMZBS glass sintered at 950°C for 4 h exhibited good dielectric properties: ɛ r = 16.7, Q × f = 31,000 GHz (9.92 GHz), τ f = - 1.3 ppm/°C. The Li3Mg1.8Ca0.2NbO6 ceramics possessed excellent chemical compatibility with Ag electrodes, and could be applied in low temperature co-fired ceramics (LTCC) applications.

Characterization of double face adhesive sheets for ceramic tile installation; Caracterizacao de sistema de colagem dupla-face para assentamento de revestimento ceramico

Energy Technology Data Exchange (ETDEWEB)

Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S., E-mail: hmansur@demet.ufmg.br [Universidade Federal de Minas Gerais. UFMG, Departamento de Engenharia Metalurgica e de Materiais, Belo Horizonte, MG (Brazil)

2011-07-01

The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

Solar Photocatalytic Removal of Chemical and Bacterial Pollutants from Water Using Pt/TiO2-Coated Ceramic Tiles

Directory of Open Access Journals (Sweden)

S. P. Devipriya

2012-01-01

Full Text Available Semiconductor photocatalysis has become an increasingly promising technology in environmental wastewater treatment. The present work reports a simple technique for the preparation of platinum-deposited TiO2 catalysts and its immobilization on ordinary ceramic tiles. The Pt/TiO2 is characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDAX, and diffuse reflectance spectroscopy (DRS. Deposition of Pt on TiO2 extends the optical absorption of the latter to the visible region which makes it attractive for solar energy application. Optimum loading of Pt on TiO2 was found to be 0.5%. The Pt/TiO2 is coated on ceramic tiles and immobilized. This catalyst was found effective for the solar photocatalytic removal of chemical and bacterial pollutants from water. Once the parameters are optimized, the Pt/TiO2/tile can find application in swimming pools, hospitals, water theme parks, and even industries for the decontamination of water.

Predicting sintering deformation of ceramic film constrained by rigid substrate using anisotropic constitutive law

International Nuclear Information System (INIS)

Li Fan; Pan Jingzhe; Guillon, Olivier; Cocks, Alan

2010-01-01

Sintering of ceramic films on a solid substrate is an important technology for fabricating a range of products, including solid oxide fuel cells, micro-electronic PZT films and protective coatings. There is clear evidence that the constrained sintering process is anisotropic in nature. This paper presents a study of the constrained sintering deformation using an anisotropic constitutive law. The state of the material is described using the sintering strains rather than the relative density. In the limiting case of free sintering, the constitutive law reduces to a conventional isotropic constitutive law. The anisotropic constitutive law is used to calculate sintering deformation of a constrained film bonded to a rigid substrate and the compressive stress required in a sinter-forging experiment to achieve zero lateral shrinkage. The results are compared with experimental data in the literature. It is shown that the anisotropic constitutive law can capture the behaviour of the materials observed in the sintering experiments.

Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

Science.gov (United States)

Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

2017-08-01

Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

Spark Plasma Sintering of Dielectric Ceramics Zr0.8Sn0.2TiO4

Czech Academy of Sciences Publication Activity Database

Ctibor, P.; Kubatík, Tomáš František; Sedláček, J.; Kotlan, Jiří

2016-01-01

Roč. 22, č. 3 (2016), s. 435-439 ISSN 1392-1320 Institutional support: RVO:61389021 Keywords : titanates * dielectric ceramics * spark plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.393, year: 2016 http://www.matsc.ktu.lt/index.php/MatSc/article/view/8767

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

Energy Technology Data Exchange (ETDEWEB)

Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

2016-10-15

In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

Directory of Open Access Journals (Sweden)

S. Zaiou

Full Text Available Abstract In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type and 20 wt% calcium oxide extracted from CaCO3 is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm3. Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy.

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

International Nuclear Information System (INIS)

Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F.

2016-01-01

In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO 3 is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm 3 ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

Luminescence properties of the Mg co–doped Ce:SrHfO_3 ceramics prepared by the Spark Plasma Sintering Method

International Nuclear Information System (INIS)

Chiba, Hiroyuki; Kurosawa, Shunsuke; Harata, Koichi; Murakami, Rikito; Yamaji, Akihiro; Ohashi, Yuji; Pejchal, Jan; Kamada, Kei; Yokota, Yuui; Yoshikawa, Akira

2016-01-01

1300 or 1400 °C pre–sintered Al/Ce/Mg:SrHfO_3 and Al/Ce:SrHfO_3 ceramics were prepared by the Spark Plasma Sintering (SPS) in order to search for a new scintillation material with a high–effective atomic number(Z_e_f_f) and good light output. The SrHfO_3 has a high Z_e_f_f of 60, and high gamma–ray detection efficiency is expected. Meanwhile it has a high melting point of over 2500 °C, and single crystal is hard to be grown. On the other hand, high melting materials can be prepared as ceramics, and the SPS method is a simple process to fabricate the ceramics within a few hours. Thus, we prepared the samples using the SPS method, and their optical and scintillation properties were investigated. We found that Al/Ce/Mg:SrHfO_3 and Al/Ce:SrHfO_3 ceramics had an emission wavelength at around 400 nm originating from 5d–4f transition of Ce"3"+. Moreover, Al/Ce/Mg:SrHfO_3 pre-sintered at a temperature of 1400 °C had a light output of approximately 5,000 ph/MeV. In this paper, the light output of Mg-co-doped samples was improved compared with the Mg-free ones. The light output also depends on the pre-sintering temperature. - Highlights: • Luminescence Properties of Al/Ce/Mg:SrHfO_3 ceramics scintillator was investigated. • These ceramics were prepared by the Spark Plasma Sintering Method. • Light output of the Al/Ce/Mg:SrHfO_3 ceramics was approximately 5,000 ph/MeV.

Use of sodium carbonate as a binder in ceramic tile compositions; Uso del carbonato sodico como ligante en composiciones de baldosas ceramicas

Energy Technology Data Exchange (ETDEWEB)

Quereda, F.; Sanchez, E.; Garcia-Ten, J.; Gozalbo, A.; Beltran, V.; Sanchez, J.; Sales, J.

2010-07-01

This study analyses, first, the influence of sodium carbonate content on the behaviour of the ceramic tile body composition during the different manufacturing process stages (preparation of the suspension, pressing, and firing), as well as on unfired tile mechanical strength. It has been verified that sodium carbonate can be used as a binder in ceramic tile compositions, since small percentages considerably enhance dry tile mechanical strength. It has furthermore been determined that for each composition there is an optimum addition content, with high increased mechanical strength (up to 70%), without this noticeably affecting the rheological behaviour of the suspension to be spray dried. These results are currently being patented (patent application P200930148). Once the binding effect of sodium carbonate had been verified, it was sought to establish its action mechanism. For this purpose, drops of mixtures of a standard ceramic composition and increasing quantities of sodium carbonate were prepared. The drops were rapidly dried and the granules were characterised by scanning electron microscopy. It was thus verified that the most likely sodium carbonate action mechanism was formation of solid bridges by crystallisation. (Author)

Cellular ceramics made from porcelain tile polishing wastes: influence of sintering time; Ceramicas cellulares obtidas a partir de residuo de polimento de porcelanato: influencia do tempo de sinterizacao

Energy Technology Data Exchange (ETDEWEB)

Guimaraes, A.F.; Zanelatto, C.C.; Uggioni, E. [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Dept. de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial, Tijucas, SC (Brazil). Tecnologia em Ceramica

2009-07-01

This paper deals with the physical, microstructural and mechanical characterization of cellular ceramics made from porcelain polishing wastes, which were expanded by the bubble formation technique during the sintering process. The microstructure, linear expansion, bulk density (mercury immersion) and mechanical behavior (compressive strength) were determined to characterize the glass foam obtained. Moreover, the porcellaneous residue was characterized by chemical and phase analyses, particle size (laser diffraction) and thermal behavior. As a result, the higher the soaking time during heat treatment at 1200 deg C the lower the density obtained for the cellular ceramic due to CO{sub 2} expansion, and lower the mechanical strength of the samples. The microstructure shows spherical cells and completely closed pores, resulting in a cheap way to obtain low density material with adequate mechanical strength, avoiding the disposal of wastes from the ceramic industry. (author)

Glass-ceramic coating material for the CO2 laser based sintering of thin films as caries and erosion protection.

Science.gov (United States)

Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst

2017-09-01

The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO 2 laser beam. A powdered dental glass-ceramic material from the system SiO 2 -Na 2 O-K 2 O-CaO-Al 2 O 3 -MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO 2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310 -6 /K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on

Radioactivity reference levels in ceramics tiles as building materials for different countries

International Nuclear Information System (INIS)

Ortiz, Josefina; Ballesteros, Luisa; Serradell, Vicente

2008-01-01

Measurements campaigns of ceramic tiles and raw materials used in them, shows that natural radionuclides of uranium ( 238 U) and thorium ( 232 Th) series, together with the radioactive isotope of potassium ( 40 K ), are presents. Uranium series contain radium, which decays to radon ( 222 Rn), an inert gas that can be released from materials and inhaled by individuals. Limits of 226 Ra concentrations are established by different countries in order to control Radon levels (200 Bq.m -3 in European Union). Potassium -40 and others gamma emitters of 226 Ra and 232 Th descendent, can cause an external dose. Therefore, with the purpose that individual doses due to building materials doesn't exceed a certain level recommendations or regulations have been established. A maximum value of 1 mSv.y -1 is recommended in European Union. In practice an easy way to avoid ceramic tiles provide doses to individuals over the reference level is to introduce an index, depending on activities concentrations of 226 Ra, 232 Th and 40 K, defined so that the dose limits due, exclusively, to building materials, will never be exceeded. These limits and indexes present differences between countries. In this paper indexes are compared and differences are discussed. (author)

Study of pore closure during pressure-less sintering of advanced oxide ceramics

Czech Academy of Sciences Publication Activity Database

Spusta, T.; Svoboda, Jiří; Maca, K.

2016-01-01

Roč. 115, AUG (2016), s. 347-353 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Ceramic material * Sintering * Porosity * Modelling * Hot isostatic pressing Subject RIV: BJ - Thermodynamics Impact factor: 5.301, year: 2016

Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

International Nuclear Information System (INIS)

Zhang, Zhikun; Zhang, Lei; Li, Aimin

2015-01-01

Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm 3 , weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhikun; Zhang, Lei; Li, Aimin, E-mail: leeam@dlut.edu.cn

2015-04-15

Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm{sup 3}, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

Low-temperature sintering and microwave dielectric properties of Al2TeO6–TeO2 ceramics

International Nuclear Information System (INIS)

Kagomiya, Isao; Kodama, Yuichiro; Shimizu, Yukihiro; Kakimoto, Ken-ichi; Ohsato, Hitoshi; Miyauchi, Yasuharu

2015-01-01

Highlights: • This is the first study of dielectric properties of Al 2 TeO 6 –TeO 2 sintered at 900 °C. • The sintering at 900 °C contributed to densification, but it causes TeO 2 evaporation. • The annealing at 750 °C was effective for the further densification. • The both ε r and Q · f in the Al 2 TeO 6 –TeO 2 were improved with the annealing. - Abstract: We propose Al 2 TeO 6 –TeO 2 ceramics as a candidate for use as low-temperature co-fired ceramics (LTCC). We investigated microwave dielectric properties and low-temperature sintering conditions for Al 2 TeO 6 –TeO 2 ceramics. The calcined Al 2 TeO 6 powders were sintered at 900 °C for 2–10 h with 30–50 wt% additive TeO 2 . X-ray powder diffraction patterns showed that the sintered samples were Al 2 TeO 6 –TeO 2 composite with no other phase. The apparent density was improved with the additive TeO 2 content of up to 45 wt%. The dielectric constant (ε r ) increased by adding TeO 2 content from 35 to 45 wt%, although the quality factor (Q · f) decreased. During sintering at 900 °C, the ε r of the Al 2 TeO 6 –TeO 2 decreased slightly, whereas the Q · f increased gradually. The observed microstructures showed that the longer sintering time makes fewer pores in Al 2 TeO 6 –TeO 2 ceramics. Sintering at 900 °C for a long time contributes to densification, but it simultaneously causes TeO 2 evaporation. To prevent TeO 2 evaporation, we investigated the effects of annealing at 750 °C after sintering at 900 °C. Apparent densities or ε r for the annealed samples were higher than those of the non-annealed samples. The Q · f improved with increasing annealing duration time, suggesting that sintering proceeded well during annealing with slower TeO 2 evaporation at 750 °C. The results show that annealing at 750 °C is effective to facilitate sintering and to control TeO 2 evaporation

Spark-plasma sintering of ZrB2 ultra-high-temperature ceramics

OpenAIRE

Zamora Rodríguez, Víctor

2013-01-01

This work was performed in the context of the research line entitled Processing and Sintering of Advanced Ceramic Materials in the Grupo Especializado de Materiales of the University of Extremadura, and was supported by the Ministerio de Ciencia y Tecnología (Government of Spain) and FEDER funds under the Grant Nº MAT 2007-61609.

Thermal Conductivity and High-Frequency Dielectric Properties of Pressureless Sintered SiC-AlN Multiphase Ceramics

Directory of Open Access Journals (Sweden)

Jialin Gu

2018-06-01

Full Text Available SiC-AlN multiphase ceramics with 10 wt. %Y2O3-BaO-SiO2 additives were fabricated by pressureless sintering in a nitrogen atmosphere. The effects of SiC contents and sintering temperatures on the sinterability, microstructure, thermal conductivity and high-frequency dielectric properties were characterized. In addition to 6H-SiC and AlN, the samples also contained Y3Al5O12 and Y4Al2O9. SiC-AlN ceramics sintered with 50 wt. % SiC at 2173 K exhibited the best thermal diffusivity and thermal conductivity (26.21 mm2·s−1 and 61.02 W·m−1·K−1, respectively. The dielectric constant and dielectric loss of the sample sintered with 50 wt. % SiC and 2123 K were 33–37 and 0.4–0.5 at 12.4–18 GHz. The dielectric constant and dielectric loss of the samples decreased as the frequency of electromagnetic waves increased from 12.4–18 GHz. The dielectric thermal conductivity properties of the SiC-AlN samples are discussed.

Photoacoustic spectroscopy investigation of sintered zinc-tin-oxide ceramics

Directory of Open Access Journals (Sweden)

Ivetić Tamara B.

2007-01-01

Full Text Available In this paper the changes that occurred in differently activated ZnO-SnO2 and sintered samples were investigated using photoacoustic spectroscopy. ZnO and SnO2 powders, mixed in the molar ratio 2:1, were mechanically activated in a planetary ball mill for 10-160 min. The mixtures were pres­sed and isothermally sintered at 1300°C for two hours. X-ray diffraction analysis of the obtained sintered samples was performed in order to investigate changes of the phase composition and confirmed only the presence of a pure zinc stannate (Zn2SnO4 phase in all the sintered samples as a result of the solid state reaction and reaction sintering between the starting ZnO and SnO2 powders. The microstructure of the sintered sam­ples was examined by scanning electron microscopy and showed that mechanical activation leads to the formation of a structure with reduced particle size which accelerates spinel formation. Grain growth of the spinel phase slows down the densification process and together with the agglomerates formed during mechanical activation causes the appearance of a porous microstructure. The photoacoustic (PA phase and amplitude spectra of the sintered samples were recorded as a function of the chopped frequency of the laser beam used (red laser with a power of 25 mW, λ=632 nm in a thermal-transmission detection configuration. PA experimental data were analyzed using the Rosenzweig-Gersho thermal-piston model, which enabled determination of the thermal diffusivity, ZT (m2s-1, diffusion coefficient of the minority free carriers D (m2s-1 and the optical absorption coefficient (m-1. The detected differences of the measured thermal-electrical properties of the obtained Zn2SnO4 ceramics indicate changes in the material induced by the different preparation procedure of the starting powders before the sintering process.

Compaction of lithium-silicate ceramics using spark plasma sintering

Czech Academy of Sciences Publication Activity Database

Kubatík, Tomáš František; Lukáč, František; Mušálek, Radek; Brožek, Vlastimil; Stehlíková, K.; Chráska, Tomáš

2017-01-01

Roč. 61, č. 1 (2017), s. 40-44 ISSN 0862-5468 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Li2Si2O5 * Li2SiO3 * Spark plasma sintering (SPS) * Quantitative Rietveld refinement * X-ray diffraction (XRD) Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.439, year: 2016 http://www.ceramics-silikaty.cz/index.php?page=cs_detail_doi&id=789

Investigations of dielectric enhancement in (Ta2O5)1-x(TiO2)x ceramics prepared by laser-sintering technique

International Nuclear Information System (INIS)

Ji, L.F.; Jiang, Y.J.

2007-01-01

The maximum dielectric permittivity of Ti-doped Ta 2 O 5 ceramics may reach 450 by a laser-sintering technique. The aim of this study is to investigate the mechanisms of the dielectric enhancement based on the unique structural and morphological properties of the laser-sintered ceramics. The reason for the dielectric enhancement is due to the crystal structure distortion in the high-temperature phase, the oriented grain growth taking place in a direction deviating from [001] in the laser-sintered ceramics. The concurrent nature of quenching effects, a sharp temperature gradient and mass transfer in liquid phase originated from laser high energy irradiation with strict directivity leads to the structural and morphological properties. (orig.)

FLEXURAL TESTING MACHINE AS AN OFF-LINE CONTROL SYSTEM FOR QUALITY MONITORING IN THE PRODUCTION OF BENDED CERAMIC TILES

Directory of Open Access Journals (Sweden)

Cristiano Fragassa

2016-06-01

Full Text Available The capability to bend in a controlled manner Gres Porcelain stoneware tiles passing by a very exclusive process of pyroplastic deformation opens up entirely new opportunities in utilisation of this important family of ceramics. A bended tile can be exploited in innovative applications, such as stairs, shelves, benches and even radiators, turning this element from a simple piece of furnishing in a modern functional component. But this change in functionality also requires a different approach in the quality control, both at the product and process levels, that can no longer be limited to the use of tests specified in the regulations for traditional ceramics (e.g. colour, porosity, hygroscopic .... This article describes the first device so far devised for the verification of resistance to bending of curved tiles, discussing the correct way of use. The adoption of this particular equipment as an off-line control device can represent a valid strategy for monitoring the product and process quality.

Microwave sintering of cordierite ceramic precursors obtained by starch direct consolidation

International Nuclear Information System (INIS)

Sandoval, M.L.; Talou, M.H.; Camerucci, M.A.; Universidad Nacional de Mar Del Plata; Souto, P.M. de; Kiminami, R.H.G.A.

2009-01-01

Microwave sintering of cordierite disk precursors (mixture of kaolin, talc and alumina) with potato starch was studied. Green disks were obtained by thermal consolidation of stable aqueous suspensions of the ceramic powders (29.6 % vol.) with potato starch (11.5 % vol.) at 75 and 85 deg C, 4h; drying (50 deg C,12h) and calcination (650 deg C, 2h). The reaction-sintering by microwave heating (power: 2.45 GHz; heating rate: 50 deg C/min) at different temperatures (1250-1330 deg C) and dwell times (10-20 min) was carried out. For comparative purposes, the reaction-sintering by conventional heating was analyzed (1330 deg C, 4h a 3 deg C/min). The evolution of the phases as a function of temperature and time was studied by XRD analysis. The developed microstructures (dense or porous) were characterized by density and porosity measurements, and SEM. The obtained results were analyzed in relation to the characteristics of starch behavior in aqueous suspension at temperature and the employed consolidation and sintering conditions. (author)

Process Developed for Generating Ceramic Interconnects With Low Sintering Temperatures for Solid Oxide Fuel Cells

Science.gov (United States)

Zhong, Zhi-Min; Goldsby, Jon C.

2005-01-01

Solid oxide fuel cells (SOFCs) have been considered as premium future power generation devices because they have demonstrated high energy-conversion efficiency, high power density, and extremely low pollution, and have the flexibility of using hydrocarbon fuel. The Solid-State Energy Conversion Alliance (SECA) initiative, supported by the U.S. Department of Energy and private industries, is leading the development and commercialization of SOFCs for low-cost stationary and automotive markets. The targeted power density for the initiative is rather low, so that the SECA SOFC can be operated at a relatively low temperature (approx. 700 C) and inexpensive metallic interconnects can be utilized in the SOFC stack. As only NASA can, the agency is investigating SOFCs for aerospace applications. Considerable high power density is required for the applications. As a result, the NASA SOFC will be operated at a high temperature (approx. 900 C) and ceramic interconnects will be employed. Lanthanum chromite-based materials have emerged as a leading candidate for the ceramic interconnects. The interconnects are expected to co-sinter with zirconia electrolyte to mitigate the interface electric resistance and to simplify the processing procedure. Lanthanum chromites made by the traditional method are sintered at 1500 C or above. They react with zirconia electrolytes (which typically sinter between 1300 and 1400 C) at the sintering temperature of lanthanum chromites. It has been envisioned that lanthanum chromites with lower sintering temperatures can be co-fired with zirconia electrolyte. Nonstoichiometric lanthanum chromites can be sintered at lower temperatures, but they are unstable and react with zirconia electrolyte during co-sintering. NASA Glenn Research Center s Ceramics Branch investigated a glycine nitrate process to generate fine powder of the lanthanum-chromite-based materials. By simultaneously doping calcium on the lanthanum site, and cobalt and aluminum on the

Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

Energy Technology Data Exchange (ETDEWEB)

Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

2005-07-01

Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

Effect of surface treatments on the bond strength between resin cement and differently sintered zirconium-oxide ceramics.

Science.gov (United States)

Yenisey, Murat; Dede, Doğu Ömür; Rona, Nergiz

2016-01-01

This study investigated the effects of surface treatments on bond strength between resin cement and differently sintered zirconium-oxide ceramics. 220 zirconium-oxide ceramic (Ceramill ZI) specimens were prepared, sintered in two different period (Short=Ss, Long=Ls) and divided into ten treatment groups as: GC, no treatment; GSil, silanized (ESPE-Sil); GSilPen, silane flame treatment (Silano-Pen); GSb, sandblasted; GSbSil, sandblasted+silanized; GSbCoSil, sandblasted+silica coated (CoJet)+silanized; GSbRoSil, sandblasted+silica coated (Rocatech-Plus)+silanized; GSbDSil, sandblasted+diamond particle abraded (Micron MDA)+silanized; GSbSilPen, sandblasted+silane flame treatment+silanized; GSbLSil, sandblasted+Er:Yag (Asclepion-MCL30) laser treated+silanized. The composite resin (Filtek Z-250) cylinders were cemented to the treated ceramic surfaces with a resin cement (Panavia F2.0). Shear bond strength test was performed after specimens were stored in water for 24h and thermo-cycled for 6000 cycles (5-55 °C). Data were statistically analyzed with two-way analysis of variance (ANOVA) and Tamhane's multiple comparison test (α=0.05). According to the ANOVA, sintering time, surface treatments and their interaction were statistically significant (pzirconium-oxide ceramics. Copyright © 2015 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

The influence of clay fineness upon sludge recycling in a ceramic matrix

Science.gov (United States)

Szőke, A. M.; Muntean, M.; Sándor, M.; Brotea, L.

2016-04-01

The feasibility of sludge recycling in the ceramic manufacture was evaluated through laboratory testing. Such residues have similar chemical and mineralogical composition with the raw mixture of the green ceramic body used in construction. Several ceramic masses with clay and various proportion of sludge have been synthesized and then characterized by their physical-mechanical properties. The fineness of the clay, the main component of the green ceramic body, has been considered for every raw mixture. The proportion of the sludge waste addition depends on the clay fineness and the sintering capacity also, increases with the clay fineness. The ceramic properties, particularly, the open porosity, and mechanical properties, in presence of small sludge proportion (7, 20%) shows small modification. The introduction of such waste into building ceramic matrix (bricks, tiles, and plates) has a very good perspective.

[Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

Science.gov (United States)

Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

2011-10-01

In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

Directory of Open Access Journals (Sweden)

Rachman Chaim

2016-04-01

Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

Production and study of the behavior of ceramic sintering SR2ALWO5,5 to application on the oil industry

International Nuclear Information System (INIS)

Lima, M.M.; Ferreira, R.A. Sanguinetti; Yadava, Y.P.

2011-01-01

The complex perovskita ceramics based on tungsten are highly inert corrosive environments. For this reason, this type of ceramic is used in the manufacture of parts and components for the oil industry where the hostile environment is constant problem. We are working in manufacturing temperature sensors encased in ceramic to petroleum industry. Produce ceramic Sr 2 AlWO 5,5 thermo-mechanical process using a ball mill and subsequently heat treatment temperature of 1200°C for 24 hours. Studied the sintering behavior in the temperature range from 1200 to 1350 °C. In this process, the ceramic powder had a high homogeneity in terms of size and distribution of particles, which facilitates sintering at low temperature and shorter time. Structure and microstructure of calcined ceramic was analyzed by X-ray diffraction and scanning electron microscopy and presented at the congress. (author)

Sinter recrystalization and properties evaluation of glass-ceramic from waste glass bottle and magnesite for extended application

Directory of Open Access Journals (Sweden)

As'mau Ibrahim Gebi

2016-12-01

Full Text Available In a bid to address environmental challenges associated with the management of waste Coca cola glass bottle, this study set out to develop glass ceramic materials using waste coca cola glass bottles and magnesite from Sakatsimta in Adamawa state. A reagent grade chrome (coloring agent were used to modify the composition of the coca cola glass bottle;  X-ray fluorescence(XRF, X-ray diffraction (XRD and Thermo gravimetric analysis (TGA were used to characterize raw materials, four batches GC-1= Coca cola glass frit +1%Cr2O3, GC-2=97% Coca cola glass frit+ 2% magnesite+1%Cr2O3, GC-3=95% Coca cola glass frit+ 4%magnesite+1%Cr2O3, GC-4=93%Coca cola glass frit+ 6%magnesite+ 1%Cr2O3 were formulated and prepared. Thermal Gradient Analysis (TGA results were used as a guide in selection of three temperatures (7000C, 7500C and 8000C used for the study, three particle sizes -106+75, -75+53, -53µm and 2 hr sintering time were also used, the sinter crystallization route of glass ceramic production was adopted. The samples were characterized by X-ray diffraction (XRD and Scanning Electron Microscope (SEM, the density, porosity, hardness and flexural strength of the resulting glass ceramics were also measured. The resulting glass ceramic materials composed mainly of wollastonite, diopside and anorthite phases depending on composition as indicated by XRD and SEM, the density of the samples increased with increasing sintering temperature and decreasing particle size. The porosity is minimal and it decreases with increasing sintering temperature and decreasing particle size. The obtained glass ceramic materials possess appreciable hardness and flexural strength with GC-3 and GC-4 having the best combination of both properties.

Effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process

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Wu S.

2010-01-01

Full Text Available To study the effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process, six sets of K2O-MgO-SiO2-F glasses were prepared by using B2O3 and P2O5 as sintering aid, respectively. Green bodies of the glass powder were formed by gel casting and sintered at 800, 850, 900, 950, 1000oC for 6 hours, resectively. The sintering and crystallization behavior were studied by thermal shrinkage , X-ray diffraction and SEM. The results showed that the shrinkage rate of the glass with 2wt% B2O3 and P2O5 was highest, while the rate of the glass with 5wt% P2O5 was lowest. An additional crystal other than fluorosilicic mica was precipitated in the glass ceramics generated by sintering of glass powder. The present results confirmed that the glass powder of pure K2O-MgO-SiO2-Fsystem had poor sinterability, while glass powder with minor addition of P2O5 and/or B2O3 showed good sinterability. This result was also verified by SEM.

Effects of B{sub 2}O{sub 3} content and sintering temperature on crystallization and microstructure of CBS glass–ceramic coatings

Energy Technology Data Exchange (ETDEWEB)

Li, Pengyang [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Wang, Shubin, E-mail: shubinwang@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials and Engneering, Beihang University, Beijing 100191 (China); Liu, Jianggao; Feng, Mengjie; Yang, Xinwang [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China)

2015-11-30

Graphical abstract: (a) TEM photogram of CG3 sintered at 800 °C, crystals are obvious; (b) the XRD patterns of CG3 glass samples sintered at various temperatures; (c) SEM photogram of CG3 sintered at 800 °C; (d) Kissinger, Augis–Bennett and Ozawa kinetics plots of CG3 glass samples. - Highlights: • Combining sol–gel method with direct sintering method to reduce the temperature of coatings formation. • Characterizing CaO–SiO{sub 2}–B{sub 2}O{sub 3} glass–ceramic coatings on porous substrates. • Surface crystallization of CBS glass–ceramic coatings: nucleation and kinetics. • Activation energies for crystal growth in CBS glass–ceramics with different contents of B{sub 2}O{sub 3}. - Abstract: Borosilicate glass–ceramics precursors with varying compositional ratios in the CaO–SiO{sub 2}–B{sub 2}O{sub 3} (CBS) system were synthesized by sol–gel method. The precursors were calcined at 1200 °C for 2 h to form glass powders. The glass–ceramics were prepared by overlaying glass slurries on the substrates before sintering at different temperatures. The as-prepared glasses and glass–ceramics were characterized by differential scanning calorimetry and X-ray diffraction. The crystallization activation energies (E{sub c}) were calculated using the Kissinger method from DSC results. The morphology and crystallization behavior of the glass–ceramics were monitored by scanning electron microscopy. Both glass transition and crystallization temperatures decreased, however, the metastable zone increased. The E{sub c} values of CBS glasses and glass–ceramics were 254.1, 173.2 and 164.4 kJ/mol with increasing B{sub 2}O{sub 3} content, whereas that of the calcined G3 glass was 104.9 kJ/mol. Finally, the coatings were prepared at a low temperature (700 °C). The crystals that grew on the surface of multilayer coatings demonstrated heterogeneous surface nucleation and crystallization after heat-treatment from 700 °C to 850 °C for 4 h.

Photon CT scanning of advanced ceramic materials

International Nuclear Information System (INIS)

Sawicka, B.D.; Ellingson, W.A.

1987-02-01

Advanced ceramic materials are being developed for high temperature applications in advanced heat engines and high temperature heat recovery systems. Small size flaws (10 - 200 μm) and small nonuniformities in density distributions (0.1 -2%) present as long-range density gradients, are critical in most ceramics and their detection is of crucial importance. Computed tomographic (CT) imaging provides a means of obtaining a precise two-dimensional density map of a cross section through an object from which accurate information about small flaws and small density gradients can be obtained. With the use of high energy photon sources high contrast CT images can be obtained for both low and high density ceramics. In the present paper we illustrate the applicability of the photon CT technique to the examination of advanced ceramics. CT images of sintered alumina tiles are presented from which data on high-density inclusions, cracks and density gradients have been extracted

Study on Microstructures and Mechanical Properties of Foam Titanium Carbide Ceramics Fabricated by Reaction Sintering Process

Science.gov (United States)

Ma, Yana; Bao, Chonggao; Chen, Jie; Song, Suocheng; Han, Longhao

2018-05-01

Foam titanium carbide (TiC) ceramics with a three-dimensional network structure were fabricated by the reaction sintering process, in which polyurethane foam was taken as the template, and TiO2 and phenolic resin were used as the reactants. Phase, microstructures and fracture morphologies of foam TiC ceramics were characterized by x-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that when the mass ratios of phenolic resin and TiO2 (F/T) are (0.8-1.2): 1, foam TiC ceramics with pure TiC phase can be formed. As the F/T ratios increase, crystal lattice parameters of fabricated foam TiC ceramics become bigger. When the value of F/T decreases from 1.2 to 0.8, grain size of TiC grows larger and microstructures get denser; meanwhile, the compressive strength increases from 0.10 to 1.05 MPa. Additionally, either raising the sintering temperatures or extending holding time can facilitate the completion of the reaction process and increase the compressive strength.

Development of ceramic glaze with photocatalytic activity

International Nuclear Information System (INIS)

Tezza, V.B.; Uggioni, E.; Carrera, A.A. Duran; Bernardin, A.M.

2011-01-01

Glazes were developed by adding anatase in commercial ceramic plates as an agent of photocatalysis. The glazes were coated on ceramic tiles, which were fired between 800 and 1000°C. The formulations were characterized (SEM, XRD), and the wettability was determined by measuring the water contact angle. The microstructural analysis (SEM) showed that the anatase particles can disperse properly in the glaze matrix. The X-ray diffraction shows that from 1000°C, the glaze becomes very reactive, and particles of anatase are transformed into titanite or rutile, depending on the glaze used. The determination of the contact angle shows the clear influence of the glaze type and sintering temperature on the wettability characteristics of the obtained layer. (author)

Microstructure and thermoelectric properties of β-FeSi2 ceramics fabricated by hot-pressing and spark plasma sintering

International Nuclear Information System (INIS)

Qu Xiurong; Lue Shuchen; Hu Jianmin; Meng Qingyu

2011-01-01

Highlights: → With increasing hot-pressing (HP) temperature, the thermoelectric figure of merit of β-FeSi 2 ceramics is improved slightly. → The grain size of the sample sintered by the spark plasma sintering (SPS) process is smaller than that by the HP process. → The SPS sample shows excellent thermoelectric performance attributed to low thermal conductivity. - Abstract: The microstructure and thermoelectric properties of β-FeSi 2 ceramics by hot pressing (HP) and spark plasma sintering (SPS) are investigated. With increasing hot-pressing temperature, the density, electronic conductivity and thermal conductivity of the samples increase significantly, the thermoelectric figure of merit is improved slightly. The microstructure study indicates that the sizes of the β-FeSi 2 and ε-FeSi phases in the sample sintered by the SPS process are smaller than that by the HP process. The SPS sample shows excellent thermoelectric performance due to the low thermal conductivity.

Reaction-sintered porous mineral-based mullite ceramic membrane supports made from recycled materials.

Science.gov (United States)

Dong, Yingchao; Zhou, Jian-Er; Lin, Bin; Wang, Yongqing; Wang, Songlin; Miao, Lifeng; Lang, Ying; Liu, Xingqin; Meng, Guangyao

2009-12-15

Bulk porous mullite supports for ceramic membranes were prepared directly using a mixture of industrial waste fly ash and bauxite by dry-pressing, followed by sintering between 1200 and 1550 degrees C. The effects of sintering temperature on the phase composition and shrinkage percent of porous mullite were studied. The XRD results indicate that secondary mullitization reaction took place above 1200 degrees C, and completed at 1450 degrees C. During sintering, the mixture samples first shrunk, then expanded abnormally between 1326 and 1477 degrees C, and finally shrunk again above 1477 degrees C. This unique volume self-expansion is ascribed to the secondary mullitization reaction between bauxite and fly ash. More especially, the micro-structural variations induced by this self-expansion sintering were verified by SEM, porosity, pore size distribution and nitrogen gas permeation flux. During self-expansion sintering, with increasing temperature, an abnormal increase in both open porosity and pore size is observed, which also results in the increase of nitrogen gas flux. The mineral-based mullite supports with increased open porosity were obtained. Furthermore, the sintered porous mullite membrane supports were characterized in terms of thermal expansion co-efficient and mechanical strength.

Development of nano-structured silicon carbide ceramics: from synthesis of the powder to sintered ceramics

International Nuclear Information System (INIS)

Reau, A.

2008-12-01

The materials used inside future nuclear reactors will be subjected to very high temperature and neutrons flux. Silicon carbide, in the form of SiC f /SiC nano-structured composite is potentially interesting for this type of application. It is again necessary to verify the contribution of nano-structure on the behaviour of this material under irradiation. To verify the feasibility and determine the properties of the matrix, it was envisaged to produce it by powder metallurgy from SiC nanoparticles. The objective is to obtain a fully dense nano-structured SiC ceramic without additives. For that, a parametric study of the phases of synthesis and agglomeration was carried out, the objective of which is to determine the active mechanisms and the influence of the key parameters. Thus, studying the nano-powder synthesis by laser pyrolysis allowed to produce, with high production rates, homogeneous batches of SiC nanoparticles whose size can be adjusted between 15 and 90 nm. These powders have been densified by an innovating method: Spark Plasma Sintering (SPS). The study and the optimization of the key parameters allowed the densification of silicon carbide ceramic without sintering aids while preserving the nano-structure of material. The thermal and mechanical properties of final materials were studied in order to determine the influence of the microstructure on their properties. (author)

Optimal Non-Invasive Fault Classification Model for Packaged Ceramic Tile Quality Monitoring Using MMW Imaging

Science.gov (United States)

Agarwal, Smriti; Singh, Dharmendra

2016-04-01

Millimeter wave (MMW) frequency has emerged as an efficient tool for different stand-off imaging applications. In this paper, we have dealt with a novel MMW imaging application, i.e., non-invasive packaged goods quality estimation for industrial quality monitoring applications. An active MMW imaging radar operating at 60 GHz has been ingeniously designed for concealed fault estimation. Ceramic tiles covered with commonly used packaging cardboard were used as concealed targets for undercover fault classification. A comparison of computer vision-based state-of-the-art feature extraction techniques, viz, discrete Fourier transform (DFT), wavelet transform (WT), principal component analysis (PCA), gray level co-occurrence texture (GLCM), and histogram of oriented gradient (HOG) has been done with respect to their efficient and differentiable feature vector generation capability for undercover target fault classification. An extensive number of experiments were performed with different ceramic tile fault configurations, viz., vertical crack, horizontal crack, random crack, diagonal crack along with the non-faulty tiles. Further, an independent algorithm validation was done demonstrating classification accuracy: 80, 86.67, 73.33, and 93.33 % for DFT, WT, PCA, GLCM, and HOG feature-based artificial neural network (ANN) classifier models, respectively. Classification results show good capability for HOG feature extraction technique towards non-destructive quality inspection with appreciably low false alarm as compared to other techniques. Thereby, a robust and optimal image feature-based neural network classification model has been proposed for non-invasive, automatic fault monitoring for a financially and commercially competent industrial growth.

The harmful effects of sintering aids in Pr:LuAG optical ceramic scintillator

Czech Academy of Sciences Publication Activity Database

Shen, Y.; Shi, Y.; Feng, X.; Pan, Y.; Li, J.; Zeng, J.-Y.; Nikl, Martin; Krasnikov, A.; Vedda, A.; Moretti, F.

2012-01-01

Roč. 95, č. 7 (2012), s. 2130-2132 ISSN 0002-7820 R&D Projects: GA MŠk LH12185 Institutional research plan: CEZ:AV0Z10100521 Keywords : scintillator * optical ceramics * sintering aids * luminescence Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.107, year: 2012

Physics and Technology of Transparent Ceramic Armor: Sintered Al2O3 vs Cubic Materials

National Research Council Canada - National Science Library

Krell, Andreas; Hutzler, Thomas; Klimke, Jens

2006-01-01

Sintered sub-micrometer alumina (alpha-Al2O3) is the hardest transparent armor. However, its trigonal structure gives rise to a strong thickness effect that makes thicker components translucent. Cubic ceramics (no birefringence...

Influence of sintering temperature in red ceramic with addition of mill scale

International Nuclear Information System (INIS)

Arnt, A.B.C.; Rocha, M.R.; Bernardin, A.M.; Meller, J.G.

2010-01-01

This study aimed to evaluate the influence of sintering temperature in a red ceramic body with the addition of mill scale. This residue consists of oxides of iron had to replace the function of pigments used in ceramic materials. After chemical characterization, by X-ray diffraction, X-ray fluorescence and scanning electron microscopy, this residue was added at a rate of 5% in commercial ceramic past. The formulations were subjected to different burn temperatures of around 950 deg C, 1000 deg C and 1200 deg C. The formulations were evaluated for physical loss to fire, linear firing shrinkage, water absorption and flexural strength by 3 and intensity of tone. The results indicate that the different firing temperatures influence the strength and stability of tone in the formulations tested. (author)

LOW-TEMPERATURE SINTERED (ZnMg2SiO4 MICROWAVE CERAMICS WITH TiO2 ADDITION AND CALCIUM BOROSILICATE GLASS

Directory of Open Access Journals (Sweden)

BO LI

2011-03-01

Full Text Available The low-temperature sintered (ZnMg2SiO–TiO2 microwave ceramic using CaO–B2O3–SiO2 (CBS as a sintering aid has been developed. Microwave properties of (Zn1-xMgx2SiO4 base materials via sol-gel method were highly dependent on the Mg-substituted content. Further, effects of CBS and TiO2 additives on the crystal phases, microstructures and microwave characteristics of (ZnMg2SiO4 (ZMS ceramics were investigated. The results indicated that CBS glass could lower the firing temperature of ZMS dielectrics effectively from 1170 to 950°C due to the liquid-phase effect, and significantly improve the sintering behavior and microwave properties of ZMS ceramics. Moreover, ZMS–TiO2 ceramics showed the biphasic structure and the abnormal grain growth was suppressed by the pinning effect of second phase TiO2. Proper amount of TiO2 could tune the large negative temperature coefficient of resonant frequency (tf of ZMS system to a near zero value. (Zn0.8Mg0.22SiO4 codoped with 10 wt.% TiO2 and 3 wt.% CBS sintered at 950°C exhibits the dense microstructure and excellent microwave properties: εr = 9.5, Q·f = 16 600 GHz and tf = −9.6 ppm/°C.

Formation of porous clay ceramic using sago waste ash as a prospective additive material with controllable milling

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Aripin H.

2014-01-01

Full Text Available A novel type of ceramic material was produced by mixing sago waste ash from the sago processing industry in Indonesia with clay. The composition was prepared by adding 50 %wt amount of sago waste into the clay, then a series of samples was milled for 6 h, 12 h, 24 h and 48 h, respectively. The samples were dry pressed and sintered at temperatures ranging from 800°C to 1200°C. The influence of the sintering temperature and the milling time on bulk density, firing shrinkage, water adsorption, and hardness was studied in detail. The results demonstrate that the low water absorption of less than 0.5% and the highest hardness of 5.82 GPa were obtained for the sample sintered at 1100°C and milled for 48 h. The investigation of the absorptive properties of such ceramics indicates that they could be recommended as a promising material for manufacturing of unglazed floor tiles.

Nano-oxides to improve the surface properties of ceramic tiles

Directory of Open Access Journals (Sweden)

Timellini, G.

2010-10-01

Full Text Available The aim of the present work is to realise ceramic tiles with superior surface mechanical characteristics and chemical resistance, by the addition of nano-oxides, such as zirconia and alumina, since such advanced ceramics oxides are well known for their excellent mechanical properties and good resistance to chemical etching. In order to avoid any dangerousness, the nanoparticles were used in form of aqueous suspension and they were sprayed, by airbrush, directly onto the dried ceramic support, before firing. To observe the distribution of the nanoparticles and to optimise the surface treatment, SEM-EDS analyses were carried out on the fired samples. XRD analysis was conducted to assess the phases evolution of the different materials during the firing step. The surface mechanical characteristics of the samples have been evaluated by Vickers’ hardness and scratch test. In addition, also chemical resistance tests were performed. Microstructural observations allowed to understand how alumina and zirconia nanoparticles acted to improve the surface performances of the modified ceramic tiles.

La finalidad de este trabajo es la de realizar baldosas con mejores características mecánicas superficiales, al incorporar óxidos de partículas nanométricas, como la circona y la alúmina, ya que se sabe que estos óxidos confieren unas propiedades mecánicas excelentes además de una buena resistencia al ataque químico. Para evitar cualquier peligro, las partículas nanométricas se usaron en forma de suspensión acuosa y se pulverizaron, por medio de un aerógrafo, directamente sobre el soporte cerámico seco, antes de la cocción. Para observar la distribución de las partículas nanométricas y para optimizar el tratamiento de la superficie, se realizó unos análisis por MEB-EDS sobre las muestras cocidas. Se llevó a cabo un análisis de difracción de rayos X (DRX para evaluar la evolución de las fases de los distintos materiales durante

Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3–Al2O3 ceramics

Directory of Open Access Journals (Sweden)

Denghao Li

2014-06-01

Full Text Available CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior, microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from 1250 °C to 1050 °C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3 ceramic sintered at 1100 °C presented good microwave dielectric properties of εr=7.27, Q×f=16,850 GHz and τf=−39.53 ppm/°C, which is much better than those of pure CaSiO3 ceramic sintered at 1340 oC (Q×f=13,109 GHz. The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.

Standard test method for determination of breaking strength of ceramic tiles by three-point loading

CERN Document Server

American Society for Testing and Materials. Philadelphia

2001-01-01

1.1 This test method covers the determination of breaking strength of ceramic tiles by three-point loading. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Combustion gas cleaning in the ceramic tile industry: technical guide; Nettoyage des fumees de combustion dans l'industrie ceramique: guide technique

Energy Technology Data Exchange (ETDEWEB)

Lezaun, F.J. [ENAGAS-Grupo Gas Natural (Spain); Mallol, G.; Monfort, E. [instituto de Tecnologia Ceramica, ITC (Spain); Busani, G. [Agenzia Regionale per la Prevenzione e l' Amiente, ARPA (Spain)

2000-07-01

This document presents a summary of a technical guide drawn up on combustion gas cleaning systems in ceramic frit and tile production. The guide describes the method to be followed for selecting the best possible solutions for reducing pollutant concentrations in different emission sources, in accordance with current regulatory requirements and the CET recommendation. There are three sources of combustion gas air emissions that need to be cleaned in ceramic tile and frit production and they are usually related to the following process stages: slip spray drying, tile firing and frit melting. The different nature of the emissions means that different substances will need to be cleaned in each emission. Thus, in spray drying and frit melting, the only species to be cleaned are suspended particles, while in tile firing, it is also necessary to reduce the fluorine concentration. The systems analysed in this guide are mainly wet cleaning systems, bag filters and electrostatic precipitators. In the study, the efficiency of these cleaning systems is compared at each emission source from a technical and economic point of view, and concrete solutions are put forward in each case, together with a list of suppliers of the technologies involved. (authors)

TiC含量和烧结工艺对AlN-TiC复相陶瓷烧结性能的影响%Effect of TiC Content and Sintering Process on Sintering Properties of AIN-SiC Composite Ceramics

Institute of Scientific and Technical Information of China (English)

程卫华

2012-01-01

Taking A1N and TiC as raw materials, the A1N-TiC composite ceramics were prepared by hot pressing sintering process, and the effects of TiC content and sintering process on sintering properties of A1N-SiC composite ceramics were studied. The results show that the composite ceramics didnlt generate new phase and consisted of A1N and TiC phases during sintering. The compact composite ceramics could be prepared after sintering at 1 900 ℃ for 1 h, the relative density reached more than 99%and the TiC content had no effect on sintering properties of the composite ceramics.%以A1N和TiC粉为原料，采用热压烧结工艺制备AlN-TiC复相陶瓷，研究了TiC含量、烧结工艺对复相陶瓷烧结性能的影响。结果表明：在烧结过程中复相陶瓷没有新相生成，由AlN和TiC两相组成；在1900℃下烧结1h后，可以制备出致密的A1N-TiC复相陶瓷，其相对密度达到了99％以上，TiC的加入量对复相陶瓷的烧结性能无影响。

Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

Directory of Open Access Journals (Sweden)

Pornsuda Bomlai

2006-05-01

Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

Stoneware tile manufacturing using rice straw ash as feldspar replacement

International Nuclear Information System (INIS)

Alvaro Guzman, A.; John Torres, L.; Martha Cedeno, V.; Silvio Delvasto, A.; Vicente Amigo, B.; Enrique Sanchez, V.

2013-01-01

In this research are presented the results of using rice straw ash (RSA) in low proportions as substitute of feldspar for manufacturing stoneware tiles. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages (25 % and 50 %) of RSA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. Porcelain stoneware tile specimens C0 and CF25 reached bending strength and water absorption values were in accordance with standard ISO 13006 (Annex G, BIa) ( ≥ 35 MPa and ≤ 0.5 %, respectively). However, in porcelain stoneware tile specimens CF50 due to bloating phenomenon was not possible obtain commercial tiles in accordance with standard ISO 13006. By using Scanning Electron Microscopy (SEM) needles of primary and secondary mullite were identified in a vitreous phase; and by using X-Ray Diffraction (XRD) mullite and quartz phases were identified. It was concluded that feldspar can be substituted positively by RSA in stoneware tile pastes. (Author)

Phase Transformation of Andalusite-Mullite and Its Roles in the Microstructure and Sinterability of Refractory Ceramic

Science.gov (United States)

Li, Bowen; He, Mengsheng; Wang, Huaguang

2017-07-01

Andalusite has been realized as a special mineral for the production of refractory ceramics due to its unique property to automatically decompose into mullite and silica during heating at high temperature. The phase transformation from andalusite to mullite plays a critical role for the effective applications of andalusite. This study investigated the microstructural characteristics and sinterability of andalusite powder during high-temperature decomposition. The andalusite powder was bonded with kaolin and prepared as a cylinder green body at 20 MPa; it was then fired at 1423 K to 1723 K (1150 °C to 1450 °C). The microstructures and mechanical strengths of the sintered ceramics were studied by the compressive test, X-ray diffraction, and scanning electron microscopy. The results showed that newly born mullite appeared as rodlike microcrystals and dispersed around the initial andalusite. At 1423 K (1150 °C), the mullitization of andalusite was started, but the complete mullitization was not found until firing at 1723 K (1450 °C). The compressive strength of the ceramics increased from 93.7 to 294.6 MPa while increasing the fire temperature from 1423 K to 1723 K (1150 °C to 1450 °C). Meanwhile, the bulk density of the ceramics was only slightly changed from 2.15 to 2.19 g/cm3.

Optimising the bioreceptivity of porous glass tiles based on colonization by the alga Chlorella vulgaris

Energy Technology Data Exchange (ETDEWEB)

Ferrándiz-Mas, V., E-mail: v.ferrandiz@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Bond, T., E-mail: t.bond@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Zhang, Z., E-mail: zhen.zhang14@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Melchiorri, J., E-mail: jpmelchiorri@gmail.com [ARBOREA Research, Bessemer Building, Prince Consort Road, London SW7 2AZ (United Kingdom); Cheeseman, C.R., E-mail: c.cheeseman@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom)

2016-09-01

Green façades on buildings can mitigate greenhouse gas emissions. An option to obtain green facades is through the natural colonisation of construction materials. This can be achieved by engineering bioreceptive materials. Bioreceptivity is the susceptibility of a material to be colonised by living organisms. The aim of this research was to develop tiles made by sintering granular waste glass that were optimised for bioreceptivity of organisms capable of photosynthesis. Tiles were produced by pressing recycled soda-lime glass with a controlled particle size distribution and sintering compacted samples at temperatures between 680 and 740 °C. The primary bioreceptivity of the tiles was evaluated by quantifying colonisation by the algae Chlorella vulgaris (C. vulgaris), which was selected as a model photosynthetic micro-organism. Concentrations of C. vulgaris were measured using chlorophyll-a extraction. Relationships between bioreceptivity and the properties of the porous glass tile, including porosity, sorptivity, translucency and pH are reported. Capillary porosity and water sorptivity were the key factors influencing the bioreceptivity of porous glass. Maximum C. vulgaris growth and colonisation was obtained for tiles sintered at 700 °C, with chlorophyll-a concentrations reaching up to 11.1 ± 0.4 μg/cm{sup 2} of tile. Bioreceptivity was positively correlated with sorptivity and porosity and negatively correlated with light transmittance. The research demonstrates that the microstructure of porous glass, determined by the processing conditions, significantly influences bioreceptivity. Porous glass tiles with high bioreceptivity that are colonised by photosynthetic algae have the potential to form carbon-negative façades for buildings and green infrastructure. - Highlights: • Porous tiles made by sintering waste glass at variable temperatures • Bioreceptivity assessed by measuring colonisation by the algae C. vulgaris • Tiles sintered at 700 °C gave

Optimising the bioreceptivity of porous glass tiles based on colonization by the alga Chlorella vulgaris

International Nuclear Information System (INIS)

Ferrándiz-Mas, V.; Bond, T.; Zhang, Z.; Melchiorri, J.; Cheeseman, C.R.

2016-01-01

Green façades on buildings can mitigate greenhouse gas emissions. An option to obtain green facades is through the natural colonisation of construction materials. This can be achieved by engineering bioreceptive materials. Bioreceptivity is the susceptibility of a material to be colonised by living organisms. The aim of this research was to develop tiles made by sintering granular waste glass that were optimised for bioreceptivity of organisms capable of photosynthesis. Tiles were produced by pressing recycled soda-lime glass with a controlled particle size distribution and sintering compacted samples at temperatures between 680 and 740 °C. The primary bioreceptivity of the tiles was evaluated by quantifying colonisation by the algae Chlorella vulgaris (C. vulgaris), which was selected as a model photosynthetic micro-organism. Concentrations of C. vulgaris were measured using chlorophyll-a extraction. Relationships between bioreceptivity and the properties of the porous glass tile, including porosity, sorptivity, translucency and pH are reported. Capillary porosity and water sorptivity were the key factors influencing the bioreceptivity of porous glass. Maximum C. vulgaris growth and colonisation was obtained for tiles sintered at 700 °C, with chlorophyll-a concentrations reaching up to 11.1 ± 0.4 μg/cm"2 of tile. Bioreceptivity was positively correlated with sorptivity and porosity and negatively correlated with light transmittance. The research demonstrates that the microstructure of porous glass, determined by the processing conditions, significantly influences bioreceptivity. Porous glass tiles with high bioreceptivity that are colonised by photosynthetic algae have the potential to form carbon-negative façades for buildings and green infrastructure. - Highlights: • Porous tiles made by sintering waste glass at variable temperatures • Bioreceptivity assessed by measuring colonisation by the algae C. vulgaris • Tiles sintered at 700 °C gave maximum

Sintering and crystallization behavior of CaMgSi2O6-NaFeSi2O6 based glass-ceramics

International Nuclear Information System (INIS)

Goel, Ashutosh; Kansal, Ishu; Ferrari, Anna Maria; Pascual, Maria J.; Barbieri, Luisa; Bondioli, Federica; Lancellotti, Isabella; Ribeiro, Manuel J.; Ferreira, Jose M. F.

2009-01-01

We report on the synthesis, sintering, and crystallization behaviors of a glass with a composition corresponding to 90 mol % CaMgSi 2 O 6 -10 mol % NaFeSi 2 O 6 . The investigated glass composition crystallized superficially immediately after casting of the melt and needs a high cooling rate (rapid quenching) in order to produce an amorphous glass. Differential thermal analysis and hot-stage microscopy were employed to investigate the glass forming ability, sintering behavior, relative nucleation rate, and crystallization behavior of the glass composition. The crystalline phase assemblage in the glass-ceramics was studied under nonisothermal heating conditions in the temperature range of 850-950 deg. C in both air and N 2 atmosphere. X-ray diffraction studies adjoined with the Rietveld-reference intensity ratio method were employed to quantify the amount of crystalline phases, while electron microscopy was used to shed some light on the microstructure of the resultant glass-ceramics. Well sintered glass-ceramics with diopside as the primary crystalline phase were obtained where the amount of diopside varied with the heating conditions.

Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite.

Science.gov (United States)

Zhang, Zhikun; Zhang, Lei; Li, Aimin

2015-04-01

Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2h) showed the properties of density of 1.92 ± 0.05 g/cm(3), weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced compared to conventional vitrification and sintering method. Chemical resistance and heavy metals leaching results of glass ceramic composites further confirmed the possibility of its engineering applications. Copyright © 2015 Elsevier Ltd. All rights reserved.

Effect of the sintering method on microstructure and thermal and mechanical properties of zirconium oxophosphate ceramics Zr2O(PO4)2

Science.gov (United States)

Bregiroux, Damien; Cedelle, Julie; Ranc, Isabelle; Barreteau, Céline; Mata Osoro, Gustavo; Wallez, Gilles

2017-12-01

Due to an ultra-low thermal expansion, Zr2O(PO4)2 could find many applications as a thermal shock resistant material. To this end, ceramic processing is a key step in order to reach best properties. In this work, Zr2O(PO4)2 was sintered by conventional sintering and by the spark plasma sintering technique (SPS) with and without additive. Samples made by conventional sintering with ZnO as sintering aid have a maximum relative density of around 92%. Microstructure is composed of large grains and microcracks can be observed. When doped with 5 wt. % of MgO, samples can be densified by SPS up to 99.6% of the relative density and the grain size maintained between 0.5 and 1.5 μm. Thermal conductivity and Vickers microhardness were investigated as a function of the microstructure. Best values were obtained for the ceramic doped with 5 wt.% MgO and sintered by SPS, thanks to a fine microstructure and a small amount of residual microcracks.

Crystallization and sintering characteristics of CaO-Al2O3-SiO2 glasses in the presence of TiO2, CaF2 and ZrO2

International Nuclear Information System (INIS)

Banijamali, S.; Eftekhari Yekta, B.; Rezaie, H.R.; Marghussian, V.K.

2009-01-01

In this study, the effects of different amounts of TiO 2 , ZrO 2 and CaF 2 nucleating agents on sinterability, crystallization, mechanical properties and chemical resistance of glass-ceramics belonging to the CaO-Al 2 O 3 -SiO 2 system were investigated, using differential thermal analysis (DTA), X-ray diffractometry (XRD), scanning electron microscopy (SEM), mechanical and chemical resistance measurements. It was found that in CaF 2 containing samples, the sinterability, crystallization and mechanical properties were improved by increasing of CaF 2 amount. However, addition of ZrO 2 and TiO 2 increases the firing temperature required for complete densification of specimens. Our experiments showed that fluctuations of chemical composition of the residual glass phases during sintering were responsible for these dissimilar trends and greatly influenced mechanical and chemical properties. According to the obtained results, appropriate sinterability, acceptable mechanical and chemical properties, as well as desirable whiteness of the most promising specimens make them suitable choices for floor tile applications. The main crystallization phases in all fully sintered glass-ceramics were wollastonite, anorthite and calcium aluminum silicate.

Microwave sintering of zirconia toughened alumina at 28GHz

International Nuclear Information System (INIS)

Samandi, M.; Ji, H.; Miyake, S.

1998-01-01

Microwave radiation from a 10 kW, CW gyrotron operating at 28 GHz was employed to sinter 10% zirconia toughened alumina (ZTA) ceramic samples. It has been established that the use of millimetre wave radiation circumvents the difficulties encountered during the sintering of ceramics, i e. formation of hot spot, by radiation at industrially permissible frequency of 2.45GHz. Further, careful density measurement and microstructural characterisation of mm- wave and conventionally sintered samples by XRD, SEM and TEM has unequivocally demonstrated the effectiveness of mm-wave radiation for obtaining high density ceramics at lower sintering temperatures. Copyright (1998) Australasian Ceramic Society

Effects of sintering processes on mechanical properties and microstructure of TiB2–TiC + 8 wt% nano-Ni composite ceramic cutting tool material

International Nuclear Information System (INIS)

Zou Bin; Huang Chuanzhen; Song Jinpeng; Liu Ziye; Liu Lin; Zhao Yan

2012-01-01

Highlights: ► TiB 2 –TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. ► The properties of material depended mainly on the holding stages and duration. ► SP1 process was involved with the multiple holding stages and longer duration. ► SP1 process led to many pores, and coarsening and brittle rupture of grains. ► Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB 2 –TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB 2 –TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB 2 and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB 2 –TiC + 8 wt% nano-Ni ceramic. TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m 1/2 and 22.54 GPa, respectively.

Evaluation of growth of calcium phosphate ceramics on sintered Ti-Ca-P composites

Energy Technology Data Exchange (ETDEWEB)

Karanjai, Malobika [Centre for Nano Materials, International Advanced Research Centre for Powder Metallurgy and New Materials, Balapur P.O, Hyderabad - 500 005, Andhra Pradesh (India)], E-mail: malobika_k@rediffmail.com; Sundaresan, Ranganathan [Centre for Nano Materials, International Advanced Research Centre for Powder Metallurgy and New Materials, Balapur P.O, Hyderabad - 500 005, Andhra Pradesh (India); Mohan, Tallapragada Raja Rama; Kashyap, Bhagwati Prasad [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai - 400 076, Maharashtra (India)

2008-12-01

Sintered Ti-Ca-P composites having in situ formed calcium phosphate phases developed by powder metallurgy processing were soaked for 28 days in simulated body fluid (SBF) with a pH of 7.4 at 37 deg. C and evaluated for the growth of calcium phosphate ceramics onto its surface. The composites were taken out once every 7 days and characterised using X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) for evaluating the Ca-P growth. Based on the change in chemistry of the SBF and phase contents, a model has been proposed for mechanism of growth of calcium phosphate compounds on sintered Ti-Ca-P composites immersed in SBF.

Effects of varied porosity on the physic-mechanical properties of sintered ceramic from Ifon clay

Directory of Open Access Journals (Sweden)

Fatai Olufemi ARAMIDE

2017-12-01

Full Text Available The effects of saw dust admixture on the physic-mechanical properties of sintered clay bonded carbonized palm kernel shell ceramic was investigated. Composite mixtures of powdered carbonized palm kernel shell and clay from Ifon deposit were produced using equal amount of clay and carbonized palm kernel shell. These were then mixed with varied amount of saw dust (0%, 5% and 10% in a ball mill for 6 hours. From this standard sample specimens were produced using uniaxial compression after mixing each mixture with 10% moisture of clay contents. The compressed samples were sintered at 9500C and soaked for one hour. The sintered samples were characterized for various physic-mechanical properties using state of the art equipment’s. The fired samples were also characterized using ultra-high-resolution field emission scanning electron microscope (UHR-FEGSEM equipped with energy dispersive spectroscopy (EDX. It was observed that the apparent porosity and water absorption of the clay bonded carbonized palm kernel shell ceramic increased with increased amount of saw dust admixture, cold crushing strength, Young’ modulus of elasticity and absorbed energy of the sample reduced with increased amount of saw dust admixture. It was concluded that the sample with 0% saw dust admixture is judged to possess optimum physic-mechanical properties.

Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

Directory of Open Access Journals (Sweden)

David O. Obada

Full Text Available The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY and sawdust (SD as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0–20 wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests. Keywords: Porosity, Pore formers, Kaolin, Physico-mechanical properties, Gas separation, Gas flux

Radon-222 Study in Ceramics and Indoor Air

International Nuclear Information System (INIS)

Moussa, N.L.A.A.

2011-01-01

A total 50 samples of 13 different ceramic tiles companies collected from the Egyptian market for the measurements of radon exhalation rate. Three homes include twenty rooms were selected. The period of the survey was in range 2-3 months for homes for each season while it was about 15 days for ceramic tiles. The radon exhalation rate of ceramic tiles (clay and glaze) and indoor radon activity concentration were measured by alpha tracks technique. The average radon exhalation rate in three homes was observed to be in the range 2.2-5.2 mBq.m -2 .h -1 . The average of Ra-226 activity for all ceramic tiles either the floor or wall tile is in the range 16-64 Bq.kg -1 . The porosity of ceramic tiles is found in the range 0.19-0.29. The effective dose in all rooms is found in the range 0.9- 1.3 mSv.y -1 .

Neodymium ion diffusion during sintering of Nd : YAG transparent ceramics

Energy Technology Data Exchange (ETDEWEB)

Hollingsworth, Joel P; Kuntz, Joshua D; Soules, Thomas F [Lawrence Livermore National Laboratory, 7000 East Avenue, Livermore, CA, 94550 (United States)

2009-03-07

Using an electron microprobe, we measured and characterized the Nd{sup 3+} ion diffusion across a boundary between Nd doped and undoped ceramic yttrium aluminium garnet (YAG) for different temperature ramps and hold times and temperatures. The results show significant Nd ion diffusion on the order of micrometres to tens of micrometres depending on the time and temperature of sintering. The data fit well a model including bulk diffusion, grain boundary diffusion and grain growth. Grain boundary diffusion dominates and grain growth limits grain boundary diffusion by reducing the total cross-sectional area of grain boundaries. (fast track communication)

Portfolio: Ceramics.

Science.gov (United States)

Hardy, Jane; And Others

1982-01-01

Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

Development of ceramics based fuel, Phase I, Kinetics of UO2 sintering by vibration compacting of UO2 powder (Introductory report)

International Nuclear Information System (INIS)

Ristic, M.M.

1962-10-01

After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO 2 sintering; Vibrational compacting and sintering of UO 2 ; Characterisation of of UO 2 powder by DDK and TGA methods; Separation of UO 2 powder

Effect of microwave-assisted sintering on dielectric properties of CaCu{sub 3}Ti{sub 4}O{sub 12} ceramic

Energy Technology Data Exchange (ETDEWEB)

Rani, Suman, E-mail: sumanranigju@gmail.com; Ahlawat, Neetu; Punia, R.; Kundu, R. S. [Department of Applied Physics, Guru Jambheshwar University of Science & Technology, Hissar 125001, Haryana (India); Ahlawat, N. [Matu Ram Institute of Engineering and Management, Rohtak (India)

2016-05-23

In this present work, CaCu{sub 3}Ti{sub 4}O{sub 12} (CCTO) was synthesized by conventional solid-state reaction technique. The synthesis process was carried out in two phases; by conventional process (calcination and sintering at 1080°C for 10 hours) and phase II involves the micro assisted pre sintering of conventionally calcined CCTO for very short soaking time of 30 min at 1080°C in a microwave furnace followed by sintering at 1080°C for 10 hours in conventional furnace. X-ray diffraction (XRD) patterns confirmed the formation of single phase ceramic. Dielectric properties were studied over the frequency range from 50Hz -5MHz at temperatures (273K-343K). It was observed that pre- microwave sintering enhance the dielectric constant values from 10900 to 11893 and respectively reduces the dielectric loss values from 0.49 to 0.34 at room temperature(1 KHz). CCTO ceramics which are found desirable for many technological applications. The effect is more pronounced at low frequencies of applied electric field.

Quality and seasonal variation of rainwater harvested from concrete, asphalt, ceramic tile and green roofs in Chongqing, China.

Science.gov (United States)

Zhang, Qianqian; Wang, Xiaoke; Hou, Peiqiang; Wan, Wuxing; Li, Ruida; Ren, Yufen; Ouyang, Zhiyun

2014-01-01

There is an urgent requirement to examine the quality of harvested rainwater for potable and non-potable purposes, based on the type of roofing material. In this study, we examined the effect on the quality of harvested rainwater of conventional roofing materials (concrete, asphalt and ceramic tile roofs) compared with alternative roofing materials (green roof). The results showed that the ceramic tile roof was the most suitable for rainwater-harvesting applications because of the lower concentrations of leachable pollutants. However, in this study, the green roof was not suitable for rainwater harvesting applications. In addition, seasonal trends in water quality parameters showed that pollutants in roof runoff in summer and autumn were lower than those in winter and spring. This study revealed that the quality of harvested rainwater was significantly affected by the roofing material; therefore, local government and urban planners should develop stricter testing programs and produce more weathering resistant roofing materials to allow the harvesting of rainwater for domestic and public uses. Copyright © 2013 Elsevier Ltd. All rights reserved.

Processing of pure titanium containing titanium-based reinforcing ceramics additives using spark plasma sintering

Directory of Open Access Journals (Sweden)

Mondiu Olayinka DUROWOJU

2017-06-01

Full Text Available The densification behaviour, microstructural changes and hardness characteristics during spark plasma sintering of CP-Ti reinforced with TiC, TiN, TiCN and TiB2 were investigated. Commercially pure Ti powders were dry mixed with varied amounts (2.5 and 5 wt. % of the ceramic additives using a T2F Turbula mixer for 5 h and at a speed of 49 rpm. The blended composite powders were then sintered using spark plasma sintering system (model HHPD-25 from FCT Germany at a heating rate of 100oC min-1, dwell time of 5 min and sintering temperature of 950ºC. The sintering of CP-Ti was used as a base study to select the proper spark plasma sintering temperature for full density. Densification was monitored through analysis of the recorded punch displacement and the measured density of the sintered samples using Archimedes method. High densities ranging from 97.8% for 5% TiB2 addition to 99.6% for 5% TiCN addition were achieved at a relatively low temperature of 950°C. Microstructural analyses show a uniform distribution of the additives and finer structure showing their inhibitive effect on grain growth. An improved hardness was observed in all the cases with highest values obtained with TiCN as a result of the combined effect of TiC and TiN. A change in the fracture mode from trans granular to intergranular was also observed.

Density determination of sintered ceramic nuclear fuel materials

International Nuclear Information System (INIS)

Landspersky, H.; Medek, J.

1980-01-01

The feasibility was tested of using solids for pycnometric determination of the density of uranium dioxide-based sintered ceramic fuel materials manufactured by the sol-gel method in the shape of spherical particles of 0.7 to 1.0 mm in size and of particles smaller than 200 μm. For fine particles, this is the only usable method of determining their density which is a very important parameter of the fine fraction when it is employed for the manufacture of fuel elements by vibration compacting. The method consists in compacting a mixture of pycnometric material and dispersed particles of uranium dioxide, determining the size and weight of the compact, and in calculating the density of the material measured from the weight of the oxide sample in the mixture. (author)

The Effect of Exposure to Respirable Dust on Blood Parameters of Workers in a Tile and Ceramic Industryin, Yazd

Directory of Open Access Journals (Sweden)

Behnoosh Sanei

2017-12-01

0.05-82.84 mg/m3 has been followed by elevated WBC. As a significant number of people work in tile and ceramic industry and are exposed to high levels of pollutants and are also susceptible to different diseases, change to improve the work and preventive measures are essential.

Radiological characterization of ceramic tiles made in the community of Valencia and its use as a construction material

International Nuclear Information System (INIS)

Ortiz, J.; Ballesteros, L.; Gallardo, S.; Martorell, S.

2014-01-01

In this presentation, radiological characterization is done by gamma spectrometry various types of ceramic tiles and use as building material in relation to the potential radiological risk deriving from this use are discussed. The discussion includes both the rules of the countries being targeted as the new basic security policy (BSS) issued by the EU 2014. (Author)

Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

Science.gov (United States)

Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

2015-04-01

Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

Basaltic scorias from Romania - complex building material us for concrete, glazing tiles, ceramic glazes, glass ceramics, mineral wool

Energy Technology Data Exchange (ETDEWEB)

Marica, S.; Cetean, V. [PROCEMA S.A., Bucharest (Romania)

2002-07-01

The most spectacular deposit of basaltic scoria from Romania is the Heghes Hill from Racos, locality situated in the central part of country. This deposit emerged as grains of various dimensions, as volcanic ash with specific porosity up to 30% and vacuolar basaltic rocks. All types of basaltic scorias have specific vacuolar appearance, red- brick or blackish - grey coloured, scoria textures and similar chemical composition with others basalts of the world. The physical and mechanical characteristics determined included the scorias in the Heghes Hill in the following categories : light rocks (2,98 g/ dmc), porous(11,04%), similar to expanded slag, slightly absorbing rocks (3,86%), with low compression strengths (1700 daN/cmp). Basaltic scoria from Heghes is a very good row material for the manufacture of concrete, for obtain decorative cutting tiles glazing with ceramic and basaltic glazes (up to 40%) varied the range of colours and for obtaining glass ceramic, mineral wool, crushing sand for road maintenance, heat -insulating bricks and shid -proof material. (orig.)

Influences of donor dopants on the properties of PZT-PMS-PZN piezoelectric ceramics sintered at low temperatures

International Nuclear Information System (INIS)

Yoon, Seokjin; Choi, Jiwon; Choi, Jooyoung; Wan, Dandan; Li, Qian; Yang, Ying

2010-01-01

0.90Pb(Zr 0.48 Ti 0.52 )O 3 -0.05Pb(Mn 1/3 Sb 2/3 )O 3 -0.05Pb(Zn 1/3 Nb 2/3 )O 3 quaternary piezoelectric ceramics with CuO added were synthesized by using a conventional method at low sintering temperatures. CuO additive, 1.0 wt%, significantly improves the sinterability of 0.90PZT-0.05PMS-0.05PZN ceramics, lowering the sintering temperature to 900 .deg. C and showing moderate electrical properties: d 33 = 306 pC/N, Q m = 997, k p = 53.6%, tanδ = 0.50%, and ε T 33 = 1351. To obtain more optimal piezoelectric properties, we selected Bi 2 O 3 and Nb 2 O 5 as donor dopants to introduce a softening effect. The crystal structure, micro-morphology and electrical properties were studied in terms of the Bi 2 O 3 and the Nb 2 O 5 contents. Our study demonstrates that Bi 2 O 3 is very effective in improving the piezoelectric properties, causing a significant enhancement in d 33 and k p values. Particularly, 0.75-wt%-Bi 2 O 3 -added 0.90PZT-0.05PMS-0.05PZN + 1.0 wt% CuO ceramics show excellent electrical properties: d 33 = 363 pC/N, Q m = 851, k p = 59.3%, tanδ = 0.38%, and ε T 33 = 1596. On the other hand, the effect of Nb 2 O 5 on the piezoelectric properties is very complicated, 0.50 wt% Nb 2 O 5 doped 0.90PZT-0.05PMS-0.05PZN + 1.0 wt% CuO ceramics have a remarkable improvement in k p value and maintain good electrical properties: d 33 = 300 pC/N, Q m = 971, k p = 58.4%, tanδ = 0.36%, and ε T 33 = 1332.

Geopolymers as potential repair material in tiles conservation

Science.gov (United States)

Geraldes, Catarina F. M.; Lima, Augusta M.; Delgado-Rodrigues, José; Mimoso, João Manuel; Pereira, Sílvia R. M.

2016-03-01

The restoration materials currently used to fill gaps in historical architectural tiles (e.g. lime or organic resin pastes) usually show serious drawbacks in terms of compatibility, effectiveness or durability. The existing solutions do not fully protect Portuguese faïence tiles ( azulejos) in outdoor conditions and frequently result in further deterioration. Geopolymers can be a potential solution for tile lacunae infill, given the chemical-mineralogical similitude to the ceramic body, and also the durability and versatile range of physical properties that can be obtained through the manipulation of their formulation and curing conditions. This work presents and discusses the viability of the use of geopolymeric pastes to fill lacunae in tiles or to act as "cold" cast ceramic tile surrogates reproducing missing tile fragments. The formulation of geopolymers, namely the type of activators, the alumino-silicate source, the quantity of water required for adequate workability and curing conditions, was studied. The need for post-curing desalination was also considered envisaging their application in the restoration of outdoor historical architectural tiles frequently exposed to adverse environmental conditions. The possible advantages and disadvantages of the use of geopolymers in the conservation of tiles are also discussed. The results obtained reveal that geopolymers pastes are a promising material for the restoration of tiles, when compared to other solutions currently in use.

Methodological approach of load sintering of ceramics (superconductor, alumina, alumina-aluminium nitride-magnesia system)

International Nuclear Information System (INIS)

Roy, J.F.

1993-05-01

Sintering parameters knowledge of ceramic powders by improvements of a high temperature pressing (computer piloting and data acquiring) allow a better control of fabrication and of the desired properties (mechanical, electro-magnetic...). By using experiences plan, maximum of informations are obtained with a minimum of experimental tests. This is applied to the sintering of three compounds; for YBaCuO, the superconductive phase is obtained at 450 deg and without post heat treatment; for Al 2 O 3 , mechanical properties and a partial microstructure controls are obtained; for the Al 2 O 3 -AlN-MgO system, an optimization of the mechanical properties is obtained. (A.B.). 63 refs., figs., tabs

Real-time biscuit tile image segmentation method based on edge detection.

Science.gov (United States)

Matić, Tomislav; Aleksi, Ivan; Hocenski, Željko; Kraus, Dieter

2018-05-01

In this paper we propose a novel real-time Biscuit Tile Segmentation (BTS) method for images from ceramic tile production line. BTS method is based on signal change detection and contour tracing with a main goal of separating tile pixels from background in images captured on the production line. Usually, human operators are visually inspecting and classifying produced ceramic tiles. Computer vision and image processing techniques can automate visual inspection process if they fulfill real-time requirements. Important step in this process is a real-time tile pixels segmentation. BTS method is implemented for parallel execution on a GPU device to satisfy the real-time constraints of tile production line. BTS method outperforms 2D threshold-based methods, 1D edge detection methods and contour-based methods. Proposed BTS method is in use in the biscuit tile production line. Copyright © 2018 ISA. Published by Elsevier Ltd. All rights reserved.

The Sad Case of the Columbine Tiles.

Science.gov (United States)

Dowling-Sendor, Benjamin

2003-01-01

Analyzes free-speech challenge to school district's guidelines for acceptable expressions on ceramic tiles painted by Columbine High School students to express their feelings about the massacre. Tenth Circuit found that tile painting constituted school-sponsored speech and thus district had the constitutional authority under "Hazelwood School…

Influence of sintering temperature on microstructures and energy-storage properties of barium strontium titanate glass-ceramics prepared by sol-gel process

Energy Technology Data Exchange (ETDEWEB)

Zhu, Jia; Zhang, Yong; Song, Xiaozhen; Zhang, Qian; Yang, Dongliang; Chen, Yongzhou [Beijing Key Laboratory of Fine Ceramics, State Key Laboratory of New Ceramics and Fine Processing, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China)

2015-12-15

The sol-gel processing, microstructures, dielectric properties and energy-storage properties of barium strontium titanate glass-ceramics over the sintering temperature range of 1000-1150 C were studied. Through the X-ray diffraction result, it is revealed that the crystallinity increases as the sintering temperature increased from 1000 to 1080 C and has reached a steady-state regime above 1100 C. Scanning electron microscopy images showed that with the increase of sintering temperature, the crystal size increased. Dielectric measurements revealed that the increase in the sintering temperature resulted in a significant increase in the dielectric constant, a strong sharpness of the temperature-dependent dielectric response and a pronounced decrease of the temperature of the dielectric maximum. The correlation between charge spreading behavior and activation energies of crystal and glass was discussed by the employment of the impedance spectroscopy studies. As a result of polarization-electric field hysteresis loops, both the charged and discharged densities increased with increasing sintering temperature. And the maximum value of energy storage efficiency was found to occur at 1130 C. Finally, the dependence of released energy and power densities calculated from the discharged current-time (I-t) curves on the sintering temperature was studied. The relationship between the energy storage properties and microstructure was correlated. Polarization-electric field hysteresis loops for the BST glass-ceramics sintered at different temperatures. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic

International Nuclear Information System (INIS)

Reau, A.

2008-01-01

Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC f /SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC f /SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

Glazed ceramic roof tiles: influence of surface features in the solar reflectance index; Influencia das caracteristicas da superficie no indice de refletancia solar de telhas ceramicas esmaltadas

Energy Technology Data Exchange (ETDEWEB)

Bortoli, Leitcia Silva de; Stapait, Camila Cristina; Marinoski, Deivis Luis; Fredel, Marcio Celso; Schabbach, Luciana M., E-mail: luciana.maccarini@ufsc.br [Universidade Federal de Santa Catarina (UFSC), Blumenau, SC (Brazil)

2016-07-01

In this study the influence of surface features of ceramic roof tiles in the solar reflectance index were evaluated. Two glazed ceramic roof tiles (type stoneware) with the same color (ivory) but with different appearance (matte and brilliant) were the focus of the analysis. The Solar Reflectance Index (SRI) of the roofs tiles were determined by the solar reflectance values (UV-VIS-NIR) and emittance, measured in laboratory. The samples showed SRI> 39 in accordance with LEED certification criteria (Leadership in Energy and Environmental Design), contributing to minimizing the Heat Island Effects. Although the matte roof tile shows a slightly higher SRI value (82) than the brilliant one (78), the results for the variables that composes the SRI value (reflectance and emittance) were very similar. Analysis of XRD, SEM and EDS performed on the surfaces of the two roofs indicated for the matte glaze the presence of microcrystals (with barium and zinc) that can contribute to the slightly highest value of SRI. The roughness (optical interferometer white light) and the brightness (brightness meter) of the samples were also measured. (author)

Influence of gypsum on efflorescence in ceramic tiles; Influence da gipsita no surgimento de eflorescencia em telhas ceramicas

Energy Technology Data Exchange (ETDEWEB)

Monteiro, C.M.O.L. [Servico Nacional de Aprendizagem Industrial (SENAI), Teresina, PI (Brazil); Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (PPgCEM/UFRN), Natal, RN (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

2009-07-01

The red ceramic industry is recognized as of major importance in Piaui State. The State capital, Teresina, is the greatest producer of this material, which is used mainly for masonry sealing blocks. One of the most frequent problems in this kind of products is the efflorescence.This paper has the main objective of studying the influence of gypsum on tiles, using the local industry production standards. The raw materials were characterized by FRX, DRX, thermal analysis and sulfates. Extruded test specimens were made with the addition of 1%, 3% and 5% of gypsum in the ceramic paste, burned at 850 deg C, 950 deg C and 1050 deg C and submitted to further technological and analysis for MEV. The reference ceramic paste did not show tendency to efflorescence formation after burning for samples with 1% gypsum added to the paste. The reference ceramic paste showed tendency to efflorescence formation after drying and consolidated efflorescence after burning for samples with 5% gypsum added to the paste. (author)

Method of forming a ceramic to ceramic joint

Science.gov (United States)

Cutler, Raymond Ashton; Hutchings, Kent Neal; Kleinlein, Brian Paul; Carolan, Michael Francis

2010-04-13

A method of joining at least two sintered bodies to form a composite structure, includes: providing a joint material between joining surfaces of first and second sintered bodies; applying pressure from 1 kP to less than 5 MPa to provide an assembly; heating the assembly to a conforming temperature sufficient to allow the joint material to conform to the joining surfaces; and further heating the assembly to a joining temperature below a minimum sintering temperature of the first and second sintered bodies. The joint material includes organic component(s) and ceramic particles. The ceramic particles constitute 40-75 vol. % of the joint material, and include at least one element of the first and/or second sintered bodies. Composite structures produced by the method are also disclosed.

Preparation and Microstructure of Porous ZrB2 Ceramics Using Reactive Spark Plasma Sintering Method

Institute of Scientific and Technical Information of China (English)

YUAN Huiping; LI Junguo; SHEN Qiang; ZHANG Lianmeng

2015-01-01

Zirconium oxide (ZrO2) and boron carbide (B4C) were added to ZrB2 raw powders to prepare ZrB2 porous ceramics by reactive spark plasma sintering (RSPS). The reactions between ZrO2 and B4C which produce ZrB2 and gas (such as CO and B2O3) result in pore formation. X-Ray Diffraction results indicated that the products phase was ZrB2 and the reaction was completed after the RSPS process. The porosity could be controlled by changing the ratio of synthesized ZrB2 to raw ZrB2 powders. The porosity of porous ceramics with 20 wt% and 40 wt% synthsized ZrB2 are 0.185 and 0.222, respectivly. And dense ZrB2-SiC ceramic with a porosity of 0.057 was prepared under the same conditions for comparison. The pores were homogeneously distributed within the microstructure of the porous ceramics. The results indicate a promising method for preparing porous ZrB2-based ceramics.

Corrosion behaviors of ceramics against liquid sodium. Sodium corrosion characteristics of sintering additives

International Nuclear Information System (INIS)

Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi

1998-01-01

It has been progressed as the Frontier Materials Research to research and develop ceramics to apply for several components of fast breeder reactor using liquid sodium as coolant instead of metallic materials. Grain boundary of ceramics has peculiar properties compared with matrix because most of ceramics are produced by hardening and firing their raw powders. Some previous researchers indicated that ceramics were mainly corroded at grain boundaries by liquid sodium, and ceramics could not be used under corrosive environment. Thus, it is the most important for the usage of ceramics in liquid sodium to improve corrosion resistance of grain boundaries. In order to develop the advanced ceramics having good sodium corrosion resistance among fine ceramics, which have recently been progressed in quality and characteristics remarkably, sodium corrosion behaviors of typical sintering additives such as MgO, Y 2 O 3 and AlN etc. have been examined and evaluated. As a result, the followings have been clarified and some useful knowledge about developing advanced ceramics having good corrosion resistance against liquid sodium has been obtained. (1) Sodium corrosion behavior of MgO depended on Si content. Samples containing large amount of Si were corroded severely by liquid sodium, whereas others with low Si contents showed good corrosion resistance. (2) Both Y 2 O 3 and AlN, which contained little Si, showed good sodium corrosion resistance. (3) MgO, Y 2 O 3 and AlN are thought to be corroded by liquid sodium, if they contain some SiO 2 . Therefore, in order to improve sodium corrosion resistance, it is very important for these ceramics to prevent the contamination of matrix with SiO 2 through purity control of their raw powders. (author)

Clinical acceptability of metal-ceramic fixed partial dental prosthesis fabricated with direct metal laser sintering technique-5 year follow-up.

Science.gov (United States)

Prabhu, Radhakrishnan; Prabhu, Geetha; Baskaran, Eswaran; Arumugam, Eswaran M

2016-01-01

In recent years, direct metal laser sintered (DMLS) metal-ceramic-based fixed partial denture prostheses have been used as an alternative to conventional metal-ceramic fixed partial denture prostheses. However, clinical studies for evaluating their long-term clinical survivability and acceptability are limited. The aim of this study was to assess the efficacy of metal-ceramic fixed dental prosthesis fabricated with DMLS technique, and its clinical acceptance on long-term clinical use. The study group consisted of 45 patients who were restored with posterior three-unit fixed partial denture prosthesis made using direct laser sintered metal-ceramic restorations. Patient recall and clinical examination of the restorations were done after 6months and every 12 months thereafter for the period of 60 months. Clinical examination for evaluation of longevity of restorations was done using modified Ryge criteria which included chipping of the veneered ceramic, connector failure occurring in the fixed partial denture prosthesis, discoloration at the marginal areas of the veneered ceramic, and marginal adaptation of the metal and ceramic of the fixed denture prosthesis. Periapical status was assessed using periodical radiographs during the study period. Survival analysis was made using the Kaplan-Meier method. None of the patients had failure of the connector of the fixed partial denture prostheses during the study period. Two exhibited biological changes which included periapical changes and proximal caries adjacent to the abutments. DMLS metal-ceramic fixed partial denture prosthesis had a survival rate of 95.5% and yielded promising results during the 5-year clinical study.

Research on sintering behavior and microwave dielectric property of (Mg0.95Ca0.05)TiO3 ceramics for cross coupling filter

Science.gov (United States)

Luo, Chunya; Ma, Zhichao; Hu, Laisheng; Hu, Mingzhe; Huang, Xiaomin

2015-12-01

The microwave dielectric properties of 0.95%MgTiO3-0.05%CaTiO3 (abbreviated as 95MCT hereafter) ceramics have been studied for application in dielectric cross coupling filters. ZnO and Nb2O5 were selected as liquid sintering aids to lower the sintering temperature and enhance the Qf value of 95MCT and simultaneously we varied the mole ratio of ZnO : Nb2O5 to tune the microwave dielectric properties of 95MCT. When the ZnO : Nb2O5 mole ratio was 1.5 and the co-doping content was 0.25 wt.%, the optimal sintering temperature of 95MCT ceramic could be lowered from 1400∘C to 1320∘C and the Qf value could be improved by about 7.7%. The optimal microwave dielectric properties obtained under this condition were Qf = 72730 GHz (6.8 GHz), ɛr = 20.29 and τf = -6.84ppm/∘C, which demonstrated great potential usage in ceramic industry. High values of Qf ceramic were used to design the dielectric cross coupling filter. The dielectric filter measured at 2.35 GHz exhibited a 6.7% bandwidth (insert loss > -3 dB) of center frequency.

A two-stage ceramic tile grout sealing process using a high power diode laser—Grout development and materials characteristics

Science.gov (United States)

Lawrence, J.; Li, L.; Spencer, J. T.

1998-04-01

Work has been conducted using a 60 Wcw high power diode laser (HPDL) in order to determine the feasibility and characteristics of sealing the void between adjoining ceramic tiles with a specially developed grout material having an impermeable enamel surface glaze. A two-stage process has been developed using a new grout material which consists of two distinct components: an amalgamated compound substrate and a glazed enamel surface; the amalgamated compound seal providing a tough, heat resistant bulk substrate, whilst the enamel provides an impervious surface. HPDL processing has resulted in crack free seals produced in normal atmospheric conditions. The basic process phenomena are investigated and the laser effects in terms of seal morphology, composition and microstructure are presented. Also, the resultant heat affects are analysed and described, as well as the effects of the shield gases, O 2 and Ar, during laser processing. Tiles were successfully sealed with power densities as low as 500 W/cm 2 and at rates up to 600 mm/min. Contact angle measurements revealed that due to the wettability characteristics of the amalgamated oxide compound grout (AOCG), laser surface treatment was necessary in order to alter the surface from a polycrystalline to a semi-amorphous structure, thus allowing the enamel to adhere. Bonding of the enamel to the AOCG and the ceramic tiles was identified as being principally due to van der Waals forces, and on a very small scale, some of the base AOCG material dissolving into the glaze.

STRUCTURAL AND DIELECTRIC STUDIES ON Sr0.5-3y/2LayBa0.5Nb2O6 CERAMIC SYSTEMS WITH VARIED SINTERING TIME AND La CONCENTRATION

Directory of Open Access Journals (Sweden)

Zahariman S. R.

2013-12-01

Full Text Available Sr0.5Ba0.5Nb2O6 (SBN50 ceramic doped with different concentration of Lanthanum, La according to stoichiometric formulation of Sr0.5-3y/2LayBa0.5Nb2O6 (LSBN with y = 0.01, 0.03, 0.05 and 0.07 prepared using traditional ceramic method at the calcination temperature of 1200°C and sintered at 1300°C at varied sintering time. The effects of the sintering time and La3+ substitution on the morphological, compositional, structural and electrical properties of the LSBN is presented using scanning electronic microscopy (SEM, energy dispersive spectroscopy (EDS, X-ray diffraction (XRD and dielectric analysis. The XRD spectra confirm the presence of TTB structure in the ceramics. The Curie temperature (Tc of the ceramic identified from the dielectric studies performed in the temperature range of 28°C to 300°C. The temperature dependent dielectric exhibits broad peaks indicating a diffuse phase transition and relaxor behavior of the ceramic. The measured density of the samples is proportional to the sintering time and inversely proportional to the amount of the La3+ substitution. The solubility limit of La3+ ions in the SBN solid solution is at y ~ 0.05. This observation is also supported by the dielectric results where the dielectric properties of the ceramic deteriorate for y > 0.05 La substitution.

Glass-ceramics with multibarrier structure obtained from industrial waste

Energy Technology Data Exchange (ETDEWEB)

Berzina, L.; Cimdins, R.; Rozenstrauha, I. [Riga Tech. Univ. (Latvia). Fac. of Chem. Technol.; Bossert, J. [Technisches Inst.: Materialwissenschaft, Friedrich-Schiller-Univ., Jena (Germany); Kravtchenko, I. [Inst. for Problems of Material Science, Kiev (Ukraine)

1997-12-31

Recycling problem for various kind of waste is solved by processing the waste to ecological depositable products with multibarrier structure. In order to form a multibarrier structure the ecologically incompatible substances may be diluted and chemically bound until their recycling products gain a structure like natural mineral or glass (I. barrier). After that, remineralized materials are converted into a new product by melting or powder technology using an ecological compatible type of waste as a matrix phase (II. barrier). Waste which are treated this way could be applied to produce ceramic building materials and goods such as floor tiles, stone pavement and casting products. Industrial waste from the metallurgical factory in Latvia ``Liepajas metalurgs`` are metallurgical slag, filter dust, etching waste and sewage used in technologies. The main constituents of chemical compositions of these waste are: Fe, Ca, Si, Mg, Al, Mn etc. In some types of waste a small amount of ecologically risky elements such as Cr, Ni, Zr, Sn and Pb can occur. The combination of metallurgical waste with peat ashes from Riga thermal power station, oil shale ashes or glass waste under controlled sintering procedure gives bulk materials with surface or/and bulkcrystallization. The structure of glass-ceramics built this way may prevent the migration of ecologically risky elements into environment due to corrosion or friction. Physical-chemical properties and thermal behaviour (DTA, dilatometry, melting) of waste define the range of sintering for production of glass-ceramics (powder technology) and decorative glass-ceramic materials (melting and powder technology). (orig.) 5 refs.

XPS Analysis of Ni and Oxygen in Single-Sintered SrTiO3 Multifunction Ceramic

Institute of Scientific and Technical Information of China (English)

无

2001-01-01

XPS analyses have been performed to investigate the chemical conditions of Ni and oxygen on grain surfaces in single-sintered SrTiO3 capacitor-varistor ceramic doped with Nb2O5 and NiO. It is ascertained that Ni is in form of Ni2+ ions, which substitute for Ti4+ ions on grain surfaces during the oxidizing annealing. Moreover, it is confirmed that three kinds of chemically adsorbed oxygen such as O2-, O- and O~ are formed on grain surfaces. It is proposed that these behaviors contribute greatly to the generation of multiple types of grain boundary acceptor states in the ceramic.

An investigation into texturing of high-Tc superconducting ceramics by creep-sintering

International Nuclear Information System (INIS)

Regnier, P.; Le Hazif, R.; Chaffron, L.

1989-01-01

The possibility of preparing highly textured samples of YBa 2 Cu 3 O 7-x high-Tc ceramics by creep-sintering under an uniaxial stress was investigated in detail. It is shown that the quality of the texture is sharply dependant on: the applied load, the temperature of the sintering dwell, the rate at which this dwell is reached, the exact instant at which the load is applied and the nature of the material in contact with the sample. It is also shown that further annealing without applied stress enhances the texture and considerably increases the grain size. Deformation, which was systematically recorded, occurs within a few minutes after the load is applied and exhibits a stress dependance typical of a viscous flow. Systematic examination by polarized light microscopy has indicated that the texture was homogeneous throughout the whole thickness of all the prepared samples. The resistivity versus temperature curves show that the transition is very sharp and well above 77 K

Master Sintering Surface: A practical approach to its construction and utilization for Spark Plasma Sintering prediction

Directory of Open Access Journals (Sweden)

Pouchly V.

2012-01-01

Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.

Determination of elastic modulus of ceramics using ultrasonic testing

Science.gov (United States)

Sasmita, Firmansyah; Wibisono, Gatot; Judawisastra, Hermawan; Priambodo, Toni Agung

2018-04-01

Elastic modulus is important material property on structural ceramics application. However, bending test as a common method for determining this property require particular specimen preparation. Furthermore, elastic modulus of ceramics could vary because it depends on porosity content. For structural ceramics industry, such as ceramic tiles, this property is very important. This drives the development of new method to improve effectivity or verification method as well. In this research, ultrasonic testing was conducted to determine elastic modulus of soda lime glass and ceramic tiles. The experiment parameter was frequency of probe (1, 2, 4 MHz). Characterization of density and porosity were also done for analysis. Results from ultrasonic testing were compared with elastic modulus resulted from bending test. Elastic modulus of soda-lime glass based on ultrasonic testing showed excellent result with error 2.69% for 2 MHz probe relative to bending test result. Testing on red and white ceramic tiles were still contained error up to 41% and 158%, respectively. The results for red ceramic tile showed trend that 1 MHz probe gave better accuracy in determining elastic modulus. However, testing on white ceramic tile showed different trend. It was due to the presence of porosity and near field effect.

Bonding of TRIP-Steel/Al2O3-(3Y-TZP Composites and (3Y-TZP Ceramic by a Spark Plasma Sintering (SPS Apparatus

Directory of Open Access Journals (Sweden)

Aslan Miriyev

2016-07-01

Full Text Available A combination of the high damage tolerance of TRIP-steel and the extremely low thermal conductivity of partially stabilized zirconia (PSZ can provide controlled thermal-mechanical properties to sandwich-shaped composite specimens comprising these materials. Sintering the (TRIP-steel-PSZ/PSZ sandwich in a single step is very difficult due to differences in the sintering temperature and densification kinetics of the composite and the ceramic powders. In the present study, we successfully applied a two-step approach involving separate SPS consolidation of pure (3Y-TZP and composites containing 20 vol % TRIP-steel, 40 vol % Al2O3 and 40 vol % (3Y-TZP ceramic phase, and subsequent diffusion joining of both sintered components in an SPS apparatus. The microstructure and properties of the sintered and bonded specimens were characterized. No defects at the interface between the TZP and the composite after joining in the 1050–1150 °C temperature range were observed. Only limited grain growth occurred during joining, while crystallite size, hardness, shear strength and the fraction of the monoclinic phase in the TZP ceramic virtually did not change. The slight increase of the TZP layer’s fracture toughness with the joining temperature was attributed to the effect of grain size on transformation toughening.

Micro-XRF for characterization of Moroccan glazed ceramics and Portuguese tiles

International Nuclear Information System (INIS)

Guilherme, A; Manso, M; Pessanha, S; Carvalho, M L; Zegzouti, A; Elaatmani, M; Bendaoud, R; Coroado, J; Santos, J M F dos

2013-01-01

A set of enamelled terracotta samples (Zellij) collected from five different monuments in Morocco were object of study. With the aim of characterizing these typically Moroccan artistic objects, X-ray spectroscopic techniques were used as analytical tool to provide elemental and compound information. A lack of information about these types of artistic ceramics is found by the research through international scientific journals, so this investigation is an opportunity to fulfill this gap. For this purpose, micro-Energy Dispersive X-ray Fluorescence (μ-EDXRF), and wavelength dispersive X-ray Fluorescence (WDXRF) and X-ray Diffraction (XRD) were the chosen methods. As complementary information, a comparison with other sort of artistic pottery objects is given, more precisely with Portuguese glazed wall tiles (Azulejos), based in the Islamic pottery traditions. Differences between these two types of decorative pottery were found and presented in this manuscript.

Micro-XRF for characterization of Moroccan glazed ceramics and Portuguese tiles

Science.gov (United States)

Guilherme, A.; Manso, M.; Pessanha, S.; Zegzouti, A.; Elaatmani, M.; Bendaoud, R.; Coroado, J.; dos Santos, J. M. F.; Carvalho, M. L.

2013-02-01

A set of enamelled terracotta samples (Zellij) collected from five different monuments in Morocco were object of study. With the aim of characterizing these typically Moroccan artistic objects, X-ray spectroscopic techniques were used as analytical tool to provide elemental and compound information. A lack of information about these types of artistic ceramics is found by the research through international scientific journals, so this investigation is an opportunity to fulfill this gap. For this purpose, micro-Energy Dispersive X-ray Fluorescence (μ-EDXRF), and wavelength dispersive X-ray Fluorescence (WDXRF) and X-ray Diffraction (XRD) were the chosen methods. As complementary information, a comparison with other sort of artistic pottery objects is given, more precisely with Portuguese glazed wall tiles (Azulejos), based in the Islamic pottery traditions. Differences between these two types of decorative pottery were found and presented in this manuscript.

Recycling Roof Tile Waste Material for Wall Cover Tiles

Directory of Open Access Journals (Sweden)

Ambar Mulyono

2014-02-01

Full Text Available Prior research on roof tile waste treatment has attempted to find the appropriate technology to reuse old roof tile waste by  create  wall  cladding  materials  from  it.  Through  exploration  and  experimentation,  a  treatment  method  has  been discovered  to  transform  the  tile  fragments  into  artificial  stone  that  resembles  the  shape  of  coral.  This  baked  clay artificial stone material is then processed as a decorative element for vertical surfaces that are not load-bearing, such as on the interior and exterior walls of a building. Before applying the fragments as wall tiles, several steps must be taken: 1  Blunting,  which  changes  the  look  of  tile  fragments  using  a  machine  created  specifically  to  blunt  the  roof-tile fragment  edges,  2  Closing  the  pores  of  the  blunted  fragments  as  a  finishing  step  that  can  be  done  with  a  transparent coat or a solid color of paint, 3 Planting the transformed roof-tile fragments on a prepared tile body made of concrete. In this study, the second phase is done using the method of ceramics glazing at a temperature of 700 °C. The finishing step is the strength of this product because it produces a rich color artificial pebble.

Compositional Design of Dielectric, Ferroelectric and Piezoelectric Properties of (K, Na)NbO₃ and (Ba, Na)(Ti, Nb)O₃ Based Ceramics Prepared by Different Sintering Routes.

Science.gov (United States)

Eiras, José A; Gerbasi, Rosimeire B Z; Rosso, Jaciele M; Silva, Daniel M; Cótica, Luiz F; Santos, Ivair A; Souza, Camila A; Lente, Manuel H

2016-03-08

Lead free piezoelectric materials are being intensively investigated in order to substitute lead based ones, commonly used in many different applications. Among the most promising lead-free materials are those with modified NaNbO₃, such as (K, Na)NbO₃ (KNN) and (Ba, Na)(Ti, Nb)O₃ (BTNN) families. From a ceramic processing point of view, high density single phase KNN and BTNN ceramics are very difficult to sinter due to the volatility of the alkaline elements, the narrow sintering temperature range and the anomalous grain growth. In this work, Spark Plasma Sintering (SPS) and high-energy ball milling (HEBM), following heat treatments (calcining and sintering), in oxidative (O₂) atmosphere have been used to prepare single phase highly densified KNN ("pure" and Cu 2+ or Li 1+ doped), with theoretical densities ρ th > 97% and BTNN ceramics (ρ th - 90%), respectively. Using BTTN ceramics with a P 4 mm perovskite-like structure, we showed that by increasing the NaNbO₃ content, the ferroelectric properties change from having a relaxor effect to an almost "normal" ferroelectric character, while the tetragonality and grain size increase and the shear piezoelectric coefficients ( k 15 , g 15 and d 15 ) improve. For KNN ceramics, the results reveal that the values for remanent polarization as well as for most of the coercive field are quite similar among all compositions. These facts evidenced that Cu 2+ may be incorporated into the A and/or B sites of the perovskite structure, having both hardening and softening effects.

Modelling runoff on ceramic tile roofs using the kinematic wave equations

Science.gov (United States)

Silveira, Alexandre; Abrantes, João; de Lima, João; Lira, Lincoln

2016-04-01

Rainwater harvesting is a water saving alternative strategy that presents many advantages and can provide solutions to address major water resources problems, such as fresh water scarcity, urban stream degradation and flooding. In recent years, these problems have become global challenges, due to climatic change, population growth and increasing urbanisation. Generally, roofs are the first to come into contact with rainwater; thus, they are the best candidates for rainwater harvesting. In this context, the correct evaluation of roof runoff quantity and quality is essential to effectively design rainwater harvesting systems. Despite this, many studies usually focus on the qualitative aspects in detriment of the quantitative aspects. Laboratory studies using rainfall simulators have been widely used to investigate rainfall-runoff processes. These studies enabled a detailed exploration and systematic replication of a large range of hydrologic conditions, such as rainfall spatial and temporal characteristics, providing for a fast way to obtain precise and consistent data that can be used to calibrate and validate numerical models. This study aims to evaluate the performance of a kinematic wave based numerical model in simulating runoff on sloping roofs, by comparing the numerical results with the ones obtained from laboratory rainfall simulations on a real-scale ceramic tile roof (Lusa tiles). For all studied slopes, simulated discharge hydrographs had a good adjust to observed ones. Coefficient of determination and Nash-Sutcliffe efficiency values were close to 1.0. Particularly, peak discharges, times to peak and peak durations were very well simulated.

Development of porous ceramics by lycopodium using uniaxial pressing and sintering

Directory of Open Access Journals (Sweden)

Rita Serzane

2010-12-01

Full Text Available In this work microporous hydroxyapatite (HAp ceramics were fabricated using lycopodium as a porosifier. The samples were produced by uniaxial pressing and then heating at high temperatures, 1100°C and 1200°C, to burn-out porogens and sintering. The obtained samples had porosity over the variable range of 12 to 45% with different pore size ranging from 0.2 to 25 µm. Chemical and physical characterization was determined by scanning electron microscopy (SEM, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and bending strength measurements. The bending strength of the prepared samples was in the range of 1.97–21.81 MPa.

Radon exhalation rates corrected for leakage and back diffusion – Evaluation of radon chambers and radon sources with application to ceramic tile

Directory of Open Access Journals (Sweden)

M. Abo-Elmagd

2014-10-01

Full Text Available The natural radon decay, leakage and back diffusion are the main removal processes of radon from its container. Ignoring these processes leads to underestimate the measured value of radon related parameters like exhalation rate and radium content. This work is aimed to evaluate two different radon chambers through determining their leakage rate λv and evaluation of radon source by determine its back diffusion rate λb inside the evaluated radon chambers as well as a small sealed cup. Two different methods are adapted for measuring both the leakage rate and the back diffusion rate. The leakage rate can be determined from the initial slope of the radon decay curve or from the exponential fitting of the whole decay curve. This can be achieved if a continuous monitoring of radon concentration inside the chamber is available. Also, the back diffusion rate is measured by sealing the radon source in the chamber and used the initial slope of the buildup curve to determine λb and therefore the exhalation rate of the source. This method was compared with simple equation for λb based on the ratio of the source to the chamber volume. The obtained results are applied to ceramic tile as an important radon source in homes. The measurement is targeted the ceramic glaze before and after firing as well as the obtained tile after adhere the glaze on the tile main body. Also, six different tile brands from Egyptian market are subjected to the study for comparison.

Investigation of the sinterability of ZrO_2 (Y_2O3_)-bioglass dental ceramics by dilatometry

International Nuclear Information System (INIS)

Bicalho, Luiz de Araujo; Barboza, Miguel Ribeiro Justino; Santos, Claudinei dos; Habibe, Alexandre Fernandes; Magnago, Roberto de Oliveira

2013-01-01

The objective of this work is to study by dilatometry, the liquid phase sintering of ZrO_2 ceramics using bioglass as sintering additive. Y_2 O_3 - stabilized ZrO_2 powders were mixed with 3, 5 and 10 wt% of bioglass with the composition based on 3CaOP_2 O_5 -MgO-SiO_2 system. Specimens were prepared by cold uniaxial pressing under 80MPa and the green relative density was determined. The sintering behavior was studied by measuring the linear shrinkage of samples in a dilatometer in relation to the temperature. The heating and cooling rates used in this study were 10 deg C/min and the maximum sintering temperatures was 1300 deg C with a 120 min isothermal holding time. The results of the shrinkage and shrinkage rates in regard of the sintering temperature and time were related to the amount of bioglass added. The sintered samples were characterized by X-ray diffraction analysis and their relative density. SEM micrographs indicates similar microstructure, and an increase of bioglass content leads to increasing of monoclinic ZrO_2 phase content. The dilatometry results indicate a reduction of the temperature where a maximum shrinkage rate occurs, as function of bioglass increasing. Furthermore, the use of liquid phase reduces the maximum sintering temperature of 1447 deg C to 1250-1280 deg C. (author)

Sintering and electrical properties of titania- and zirconia-containing In2O3-SnO2 (ITO) ceramics

International Nuclear Information System (INIS)

Nadaud, N.; Nanot, M.; Bock, P.

1994-01-01

The deposition rate and film quality of In 2 O 3 -SnO 2 (ITO) transparent electrodes processed by sputtering are improved when using dense sputtering targets. Unfortunately, ITO ceramics do not sinter easily. It is shown that addition of TiO 2 ( 2 was also investigated

Rapid liquid phase sintered Mn doped BiFeO3 ceramics with enhanced polarization and weak magnetization

Science.gov (United States)

Kumar, Manoj; Yadav, K. L.

2007-12-01

Single-phase BiFe1-xMnxO3 multiferroic ceramics have been synthesized by rapid liquid phase sintering method to study the influence of Mn substitution on their crystal structure, dielectric, magnetic, and ferroelectric behaviors. From XRD analysis it is seen that Mn substitution does not affect the crystal structure of the BiFe1-xMnxO3 system. An enhancement in magnetization was observed for BiFe1-xMnxO3 ceramics. However, the ferooelectric hysteresis loops were not really saturated, we observed a spontaneous polarization of 10.23μC /cm2 under the applied field of 42kV/cm and remanent polarization of 3.99μC/cm2 for x =0.3 ceramic.

The First Static and Dynamic Analysis of 3-D Printed Sintered Ceramics for Body Armor Applications

Science.gov (United States)

2016-09-01

hardness , and fracture strength) and semi-infinite penetration performance of 3-D printed sintered alumina. These results are compared with traditionally...parameters (including density, hardness , and fracture strength), semi-infinite penetration performance, and the fracture profile following impact of 3...of advanced ceramics differs mostly in terms of the initial green part formation when compared with a traditional manufacturing process. The

SnO{sub 2}{sup *}CoO ceramic obtained by microwave sintering; Ceramicas de SnO{sub 2} {sup *}CoO obtidas por sinterizacao microondas

Energy Technology Data Exchange (ETDEWEB)

Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L. [Universidade Estadual Paulista (UNESP), Araraquara, SP (Brazil). Chemistry Institute. Dept. de Biochemistry and Technological Chemistryl

2009-07-01

This work consists in the sintering study of CoO doped SnO{sub 2} using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO{sub 2} with low resistivity to obtain electro-ceramic devices. (author)

Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

OpenAIRE

Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

2011-01-01

Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressur...

Combustion Joining of Regolith Tiles for In-Situ Fabrication of Launch/Landing Pads on the Moon and Mars

Science.gov (United States)

Ferguson, Robert E.; Shafirovich, Evgeny; Mantovani, James G.

2017-01-01

To mitigate dust problems during launch/landing operations in lunar and Mars missions, it is desired to build solid pads on the surface. Recently, strong tiles have been fabricated from lunar regolith simulants using high-temperature sintering. The present work investigates combustion joining of these tiles through the use of exothermic intermetallic reactions. Specifically, nickel/aluminum (1:1 mole ratio) mixture was placed in a gap between the tiles sintered from JSC-1A lunar regolith simulant. Upon ignition by a laser, a self-sustained propagation of the combustion front over the mixture occurred. Joining was improved with increasing the tile thickness from 6.3 mm to 12.7 mm. The temperatures sufficient for melting the glass phase of JSC-1A were recorded for 12.7-mm tiles, which explains the observed better joining.

Effect of workplace noise on hearing ability in tile and ceramic industry workers in Iran: a 2-year follow-up study.

Science.gov (United States)

Mostaghaci, Mehrdad; Mirmohammadi, Seyyed Jalil; Mehrparvar, Amir Houshang; Bahaloo, Maryam; Mollasadeghi, Abolfazl; Davari, Mohammad Hossein

2013-01-01

Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. This follow-up study was conducted on 555 workers (totally 1110 ears). Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%), 49 (8.83%), 22 (3.96%), and 63 (11.35%) subjects in the first and second years of follow-up in the right and left ears, respectively. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices.

Coupling in-situ X-ray micro- and nano-tomography and discrete element method for investigating high temperature sintering of metal and ceramic powders

Directory of Open Access Journals (Sweden)

Yan Zilin

2017-01-01

Full Text Available The behaviour of various powder systems during high temperature sintering has been investigated by coupling X-ray microtomography and discrete element method (DEM. Both methods are particularly relevant to analyse particle interactions and porosity changes occurring during sintering. Two examples are presented. The first one deals with a copper powder including artificially created pores which sintering has been observed in situ at the European synchrotron and simulated by DEM. 3D images with a resolution of 1.5 μm have been taken at various times of the sintering cycle. The comparison of the real displacement of particle centers with the displacement derived from the mean field assumption demonstrates significant particle rearrangement in some regions of the sample. Although DEM simulation showed less rearrangement, it has been able to accurately predict the densification kinetics. The second example concerns multilayer ceramic capacitors (MLCCs composed of hundreds of alternated metal electrode and ceramic dielectric layers. The observation of Ni-based MLCCs by synchrotron nanotomography at Argon National Laboratory with a spatial resolution between 10 and 50 nm allowed understanding the origin of heterogeneities formed in Ni layers during sintering. DEM simulations confirmed this analysis and provided clues for reducing these defects.

Effects of talc and clay addition on pressureless sintering of porous ...

Indian Academy of Sciences (India)

Porous Si3N4 ceramics were successfully synthesized using cheaper talc and clay as sintering additives by pressureless sintering technology and the microstructure and mechanical properties of the ceramics were also investigated. The results indicated that the ceramics consisted of elongated -Si3N4 and small Si2N2O ...

Sintering of composite

International Nuclear Information System (INIS)

Bordia, R.K.; Scherer, G.W.

1988-01-01

Several constitutive laws have been used in the literature to predict the response of sintering bodies under external and internal stress fields. These analyses are based on the assumptions of linear and isotropic behavior. The authors provide a critical examination of these equations and show that some of the available constitutive laws predict a negative Poisson's ratio. These laws have been used to analyze sintering of ceramic matrix composites with rigid inclusions and predict large values of the internal stresses and significant retardation of the densification of composites. Since a negative value of Poisson's ratio has never been observed in sinter - forging experiments, the authors conclude that either the stresses are small (as predicted by the constitutive laws with positive Poisson's ratio) or the basic assumption of linearity and isotropy used in all the analyses is incorrect. Finally, the authors discuss some phenomena that could be important in understanding the densification of ceramic matrix composites

LOW TEMPERATURE SINTERING OF ALUMINA BIOCERAMIC UNDER NORMAL PRESSURE

Institute of Scientific and Technical Information of China (English)

无

2000-01-01

Superfine alumina powder with high purity (mean particle size is less than 0. 35μm) were used as main starting material for sintering alumina ceramic. A multiple additive MgO-ZrO2 (Y2O3) was homogeneously added into the batch by the chemical coprecipitation method. Sintering of alumina bioceramic at low tempera ture (＜1600C) was achieved resulting in a dense and high strength alumina ceramic with the bending strength up to 382 MPa and an improved fracture toughness. Mechanism that the multiple additives promote the sintering of alumina ceramic is discussed on the base of XRD and SEM analysis.

Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

Directory of Open Access Journals (Sweden)

Roberto Orrù

2013-04-01

Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

Fabrication and scintillation properties of highly transparent Pr:LuAG ceramics using Sc,La-based isovalent sintering aids

Czech Academy of Sciences Publication Activity Database

Shen, Y.; Feng, X.; Babin, Vladimir; Nikl, Martin; Vedda, A.; Moretti, F.; Dell'Orto, E.; Pan, Y.; Li, J.; Zeng, Y.

2013-01-01

Roč. 39, č. 5 (2013), s. 5985-5990 ISSN 0272-8842 R&D Projects: GA MŠk LH12185; GA AV ČR KAN300100802 Institutional support: RVO:68378271 Keywords : Pr:LuAG transparent ceramics * isovalent sintering aids * scintillation Subject RIV: BH - Optics, Masers, Lasers Impact factor: 2.086, year: 2013

Compositional Design of Dielectric, Ferroelectric and Piezoelectric Properties of (K, NaNbO3 and (Ba, Na(Ti, NbO3 Based Ceramics Prepared by Different Sintering Routes

Directory of Open Access Journals (Sweden)

José A. Eiras

2016-03-01

Full Text Available Lead free piezoelectric materials are being intensively investigated in order to substitute lead based ones, commonly used in many different applications. Among the most promising lead-free materials are those with modified NaNbO3, such as (K, NaNbO3 (KNN and (Ba, Na(Ti, NbO3 (BTNN families. From a ceramic processing point of view, high density single phase KNN and BTNN ceramics are very difficult to sinter due to the volatility of the alkaline elements, the narrow sintering temperature range and the anomalous grain growth. In this work, Spark Plasma Sintering (SPS and high-energy ball milling (HEBM, following heat treatments (calcining and sintering, in oxidative (O2 atmosphere have been used to prepare single phase highly densified KNN (“pure” and Cu2+ or Li1+ doped, with theoretical densities ρth > 97% and BTNN ceramics (ρth - 90%, respectively. Using BTTN ceramics with a P4mm perovskite-like structure, we showed that by increasing the NaNbO3 content, the ferroelectric properties change from having a relaxor effect to an almost “normal” ferroelectric character, while the tetragonality and grain size increase and the shear piezoelectric coefficients (k15, g15 and d15 improve. For KNN ceramics, the results reveal that the values for remanent polarization as well as for most of the coercive field are quite similar among all compositions. These facts evidenced that Cu2+ may be incorporated into the A and/or B sites of the perovskite structure, having both hardening and softening effects.

Compositional Design of Dielectric, Ferroelectric and Piezoelectric Properties of (K, Na)NbO3 and (Ba, Na)(Ti, Nb)O3 Based Ceramics Prepared by Different Sintering Routes

Science.gov (United States)

Eiras, José A.; Gerbasi, Rosimeire B. Z.; Rosso, Jaciele M.; Silva, Daniel M.; Cótica, Luiz F.; Santos, Ivair A.; Souza, Camila A.; Lente, Manuel H.

2016-01-01

Lead free piezoelectric materials are being intensively investigated in order to substitute lead based ones, commonly used in many different applications. Among the most promising lead-free materials are those with modified NaNbO3, such as (K, Na)NbO3 (KNN) and (Ba, Na)(Ti, Nb)O3 (BTNN) families. From a ceramic processing point of view, high density single phase KNN and BTNN ceramics are very difficult to sinter due to the volatility of the alkaline elements, the narrow sintering temperature range and the anomalous grain growth. In this work, Spark Plasma Sintering (SPS) and high-energy ball milling (HEBM), following heat treatments (calcining and sintering), in oxidative (O2) atmosphere have been used to prepare single phase highly densified KNN (“pure” and Cu2+ or Li1+ doped), with theoretical densities ρth > 97% and BTNN ceramics (ρth ~ 90%), respectively. Using BTTN ceramics with a P4mm perovskite-like structure, we showed that by increasing the NaNbO3 content, the ferroelectric properties change from having a relaxor effect to an almost “normal” ferroelectric character, while the tetragonality and grain size increase and the shear piezoelectric coefficients (k15, g15 and d15) improve. For KNN ceramics, the results reveal that the values for remanent polarization as well as for most of the coercive field are quite similar among all compositions. These facts evidenced that Cu2+ may be incorporated into the A and/or B sites of the perovskite structure, having both hardening and softening effects. PMID:28773304

Study of the pressing operation of large-sized tiles using X-ray absorption

International Nuclear Information System (INIS)

Amoros, J. L.; Mallol, G.; Llorens, D.; Boix, J.; Arnau, J. M.; Feliu, C.; Cerisuelo, J. A.; Gargallo, J. J.

2010-01-01

An apparatus for X-Ray non destructive inspection of bulk density distribution in large ceramic tiles has been designed, built and patented. This technique has many advantages compared with other methods: it allows tile bulk density distribution to be mapped and is neither destructive nor toxic, provided the X-ray tube and detector area are shielded to prevent leakage. In the present study, this technique, whose technical feasibility and accuracy had been verified in previous studies, has been used to scan ceramic tiles formed under different industrial conditions, modifying press working parameters. The use of high-precision laser telemeters allows tile thicknesses to be mapped, facilitating the interpretation of manufacturing defects produced in pressing, which cannot be interpreted by just measuring bulk density. The bulk density distributions obtained in the same unfired and fired tiles are also compared, a possibility afforded only by this measurement method, since it is non-destructive. The comparison of both unfired and fired tile bulk density distributions allows the influence of the pressing and firing stages on tile end porosity to be individually identified. (Author) 12 refs.

Quality control in tile production

Science.gov (United States)

Kalviainen, Heikki A.; Kukkonen, Saku; Hyvarinen, Timo S.; Parkkinen, Jussi P. S.

1998-10-01

This work studies visual quality control in ceramics industry. In tile manufacturing, it is important that in each set of tiles, every single tile looks similar. For example, the tiles should have similar color and texture. Our goal is to design a machine vision system that can estimate the sufficient similarity or same appearance to the human eye. Currently, the estimation is usually done by human vision. Differing from other approaches our aim is to use accurate spectral representation of color, and we are comparing spectral features to the RGB color features. A laboratory system for color measurement is built. Experimentations with five classes of brown tiles are presented. We use chromaticity RGB features and several spectral features for classification with the k-NN classifier and with a neural network, called Self-Organizing Map. We can classify many of the tiles but there are several problems that need further investigations: larger training and test sets are needed, illuminations effects must be studied further, and more suitable spectral features are needed with more sophisticated classifiers. It is also interesting to develop further the neural approach.

Sintering Theory and Practice

Science.gov (United States)

German, Randall M.

1996-01-01

Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

Directory of Open Access Journals (Sweden)

Karima Amer Almasri

Full Text Available The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3 based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM, Fourier transforms infrared reflection spectroscopy (FTIR, and X-ray diffraction (XRD. The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature. Keywords: Soda lime silica glass, Wollastonite, Sintering, Structural properties, Optical properties

Effects of sintering temperature on the density and porosity

African Journals Online (AJOL)

2013-03-01

bonding) between the salt beads at all the temperatures in which sintering was performed. .... and the sintering of some covalent solids and low- stability ceramics. The entire sintering process is gen- erally considered to occur in ...

Significantly enhanced piezoelectricity in low-temperature sintered Aurivillius-type ceramics with ultrahigh Curie temperature of 800 °C

International Nuclear Information System (INIS)

Cai, Kai; Huang, Chengcheng; Guo, Dong

2017-01-01

We report an Aurivillius-type piezoelectric ceramic (Ca 1−2x (LiCe) x Bi 4 Ti 3.99 Zn 0.01 O 15 ) that has an ultrahigh Curie temperature (T c ) around 800 °C and a significantly enhanced piezoelectric coefficient (d 33 ), comparable to that of textured ceramics fabricated using the complicated templating method. Surprisingly, the highest d 33 of 26 pC/N was achieved at an unexpectedly low sintering temperature (T s ) of only 920 °C (∼200 °C lower than usual) despite the non-ideal density. Study of different synthesized samples indicates that a relatively low T s is crucial for suppressing Bi evaporation and abnormal grain growth, which are indispensable for high resistivity and effective poling due to decreased carrier density and restricted anisotropic conduction. Because the layered structure is sensitive to lattice defects, controlled Bi loss is considered to be crucial for maintaining structural order and spontaneous polarization. This low-T s system is very promising for practical applications due to its high piezoelectricity, low cost and high reproducibility. Contrary to our usual understanding, the results reveal that a delicate balance of density, Bi loss and grain morphology achieved by adjusting the sintering temperature is crucial for the enhancing performance in Aurivillius-type high- T c ceramics. (paper)

Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

Directory of Open Access Journals (Sweden)

Mehrdad Mostaghaci

2013-01-01

Full Text Available Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears. Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Results. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%, 49 (8.83%, 22 (3.96%, and 63 (11.35% subjects in the first and second years of follow-up in the right and left ears, respectively. Conclusions. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices.

Liquid phase sintered superconducting cermet

International Nuclear Information System (INIS)

Ray, S.P.

1990-01-01

This patent describes a method of making a superconducting cermet having superconducting properties with improved bulk density, low porosity and in situ stabilization. It comprises: forming a structure of a superconducting ceramic material having the formula RM 2 Cu 3 O (6.5 + x) wherein R is one or more rare earth elements capable of reacting to form a superconducting ceramic, M is one or more alkaline earth metal elements selected from barium and strontium capable of reacting to form a superconducting ceramic, x is greater than 0 and less than 0.5; and a precious metal compound in solid form selected from the class consisting of oxides, sulfides and halides of silver; and liquid phase sintering the mixture at a temperature wherein the precious metal of the precious metal compound is molten and below the melting point of the ceramic material. The liquid phase sintering is carried out for a time less than 36 hours but sufficient to improve the bulk density of the cermet

Microstructure, crystal structure and electrical properties of Cu0.1Ni0.8Co0.2Mn1.9O4 ceramics obtained at different sintering conditions

International Nuclear Information System (INIS)

Bodak, O.; Akselrud, L.; Demchenko, P.; Kotur, B.; Mrooz, O.; Hadzaman, I.; Shpotyuk, O.; Aldinger, F.; Seifert, H.; Volkov, S.; Pekhnyo, V.

2002-01-01

Details of the formation of Cu 0.1 Ni 0.8 Co 0.2 Mn 1.9 O 4 ceramics under different sintering conditions have been studied by optical microscopy, scanning electron microscopy (SEM), electron probe and energy dispersive spectroscopy (EDX) microanalyses, X-ray diffraction (XRD) and electrical resistivity measurements. Microstructure studies of samples sintered at 1170 deg. C for 1 h indicated the presence of a secondary phase besides the main spinel phase with modified composition. XRD measurements showed that the spinel phase exhibits a tetragonally distorted spinel structure (space group I4 1 /amd, a=5.9410(5) A, c=8.4196(15) A). The secondary phase (solid solution based on NiO) crystallizes with the NaCl-type structure (space group Fm3-bar m, a=4.1872(3) A). The content of the secondary phase in ceramics is 10.61 mass%. For NiMn 2 O 4 ceramics, prepared under the same sintering conditions, the decomposition with Ni 1-x Mn x O solid solution (NaCl-type structure) and spinel phase formation have been observed. The tetragonal modification of the spinel phase for NiMn 2 O 4 ceramics is more preferable (space group I4 1 /amd, a=5.9764(5) A, c=8.4201(8) A). The distribution of atoms in the structure has been proposed for both ceramics. According to XRD results the Cu 0.1 Ni 0.8 Co 0.2 Mn 1.9 O 4 ceramic samples, sintered at 920 deg. C for 8 h (program 1), at 920 deg. C for 8 h and at 750 deg. C for 24 h (program 2), at 920 deg. C for 8 h, at 1200 deg. C for 1 h and at 920 deg. C for 24 h (program 3) and at 920 deg. C for 8 h, at 1200 deg. C for 1 h, at 920 deg. C for 24 h and at 750 deg. C for 48 h (program 4), contain a single phase with the cubic spinel structure (space group Fd3-bar m). Small residuals of the secondary phase for the ceramics, prepared via programs 3 and 4, have been observed by SEM investigations. The structure transformations of the spinel phase for Cu 0.1 Ni 0.8 Co 0.2 Mn 1.9 O 4 ceramics sintered at 1170 deg. C are attributed to a Jahn

Influences of spark plasma sintering temperature on the microstructures and thermoelectric properties of (Sr0.95Gd0.05)TiO3 ceramics

Science.gov (United States)

Li, Liang-Liang; Qin, Xiao-Ying; Liu, Yong-Fei; Liu, Quan-Zhen

2015-06-01

(Sr0.95Gd0.05)TiO3 (SGTO) ceramics are successfully prepared via spark plasma sintering (SPS) respectively at 1548, 1648, and 1748 K by using submicron-sized SGTO powders synthesized from a sol-gel method. The densities, microstructures, and thermoelectric properties of the SGTO ceramics are studied. Though the Seebeck coefficient shows no obvious difference in the case that SPS temperatures range from 1548 K to 1648 K, the electrical conductivity and the thermal conductivity increase remarkably due to the increase in grain size and density. The sample has a density higher than 98% theoretical density as the sintering temperature increases up to 1648 K and shows average grain sizes increasing from ˜ 0.7 μm to 7 μm until 1748 K. As a result, the maximum of the dimensionless figure of merit of ˜ 0.24 is achieved at ˜ 1000 K for the samples sintered at 1648 K and 1748 K, which was ˜ 71% larger than that (0.14 at ˜ 1000 K) for the sample sintered at 1548 K due to the enhancement of the power factor. Project supported by the National Natural Science Foundation of China (Grant Nos. 11174292, 51101150, and 11374306).

Transparent La{sub 2−x}Gd{sub x}Zr{sub 2}O{sub 7} ceramics obtained by combustion method and vacuum sintering

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhengjuan [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Graduate University of the Chinese Academy of Sciences, Beijing 100049 (China); Zhou, Guohong, E-mail: sic_zhough@mail.sic.ac.cn [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Qin, Xianpeng; Yang, Yan [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhang, Guangjun [SCHOTT Glass Technologies (Suzhou) Co. Ltd., Suzhou 215009 (China); Menke, Yvonne [Schott AG, Corporate Research and Technology Development, Hattenbergstrasse 10, 55122 Mainz (Germany); Wang, Shiwei, E-mail: swwang51@mail.sic.ac.cn [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

2014-02-05

Highlights: • Combustion method and vacuum sintering were used to fabricate La{sub 2-x}Gd{sub x}Zr{sub 2}O{sub 7}. • The lattice parameters decreased with the increase of Gd{sup 3+} concent(x). • The absorption edge of the transmittance curves shifted to UV region from 0.4-2.0. • All the ceramics have high n (2.08), making them candidate for optical lens. • With the increase of x, the effective atomic number and density increased. -- Abstract: Transparent La{sub 2−x}Gd{sub x}Zr{sub 2}O{sub 7} (x = 0–2.0) ceramics were prepared via vacuum sintering from nanometric powders synthesized by a simple combustion method. The changes of phase composition, morphology and in-line transmittance of the resulting ceramics with Gd{sup 3+} content’s variation were investigated. With the increase of Gd{sup 3+} content, the samples keep the pyrochlore structure, but the X-ray diffraction peaks of the powders and ceramics shift to higher angle as the lattice parameters become smaller. All the ceramics are transparent with high in-line transmittance and high refractive index (2.08 @ 632.8 nm, x = 0.4–1.6). These results indicate that La{sub 2−x}Gd{sub x}Zr{sub 2}O{sub 7} ceramics might be used as optical lens. Moreover, with the increase of Gd{sup 3+} content, the effective atomic number and density of the ceramics increase, therefore making them promising host candidates for scintillators.

Emerging Ceramic-based Materials for Dentistry

Science.gov (United States)

Denry, I.; Kelly, J.R.

2014-01-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

Pressure sintering and creep deformation: a joint modeling approach

International Nuclear Information System (INIS)

Notis, M.R.

1979-10-01

Work related to microchemical and microstructural aspects of the joint modeling of pressure sintering and creep in ceramic oxides is reported. Quantitative techniques for the microchemical analysis of ceramic oxides and for the examination of impurity segregation effects in polycrystalline ceramic materials were developed. This has included fundamental absorption corrections for the oxygen anion species as a function of foil thickness. The evolution in microstructure during the transition from intermediate stage to final stage densification during hot pressing of cobalt oxide and preliminary studies with doped oxides were studied. This work shows promise in using time-integrated microstructural effects to elucidate the role of impurities in the sintering of ceramic materials

Effects of sintering process, pH and temperature on chemical durability of Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics

Energy Technology Data Exchange (ETDEWEB)

Ma, Jiyan; Teng, Yuancheng, E-mail: tyc239@163.com; Huang, Yi; Wu, Lang; Zhang, Kuibao; Zhao, Xiaofeng

2015-10-15

The Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics with high relative density of 99% and small average grain size of 0.15 μm were prepared by hot-pressing at 1150 °C for 2 h. The effects of sintering process, pH values and temperature on the chemical durability of the ceramics were investigated. The results show that normalized elemental leaching rates of Pr (LR{sub Pr}) and Ce (LR{sub Ce}) of the hot-pressed ceramics are slightly lower than that of the ceramics sintered at 1500 °C for 4 h by normal pressure. The LR{sub Pr} and LR{sub Ce} reach the highest values (∼10{sup −3} g m{sup −2} d{sup −1}) when pH = 3, while the LR{sub Pr} and LR{sub Ce} have the lowest values (∼10{sup −7} g m{sup −2} d{sup −1}) when pH = 7. The surface of the ceramic in pH = 3 leachate appears serious corrosion with plenty of pores. The precipitation of low-soluble was formed on sample surface during leaching tests at pH = 9 and 11. - Highlights: • The Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics with high relative density of 99% and small average grain size of 0.15 µm were prepared by hot-pressing at 1150 ºC for 2 h. • The normalized elemental leaching rates of Pr (LR{sub Pr}) and Ce (LR{sub Ce}) of the hot-pressed ceramics are slightly lower than that of the ceramics sintered at 1500 ºC for 4 h by normal pressure. • The LR{sub Pr} and LR{sub Ce} reach the highest values (∼10{sup −3} g m{sup −2} d{sup −1}) when pH = 3, while the LR{sub Pr} and LR{sub Ce} have the lowest values (∼10{sup −7} g m{sup −2} d{sup −1}) when pH = 7.

Influence of use of quartzite waste in moisture expansion of masses for ceramic tiles; Influencia do uso de residuo de quartzito na expansao por umidade de massas de revestimentos ceramicos planos

Energy Technology Data Exchange (ETDEWEB)

Medeiros, R.R.; Goncalves, W. P.; Cartaxo, J.M.; Ferreira, H.S.; Neves, G.A.; Ferreira, H.C., E-mail: rosinaldo.medeiros@ufrr.br, E-mail: wherllyson@yahoo.com.br, E-mail: julianamelo25@gmail.com, E-mail: hebersivini@gmail.com, E-mail: gelmires.neves@ufcg.edu.br, E-mail: heber.carlos@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

2017-04-15

The moisture expansion (ME) is characterized as an increase in physical dimensions of ceramic body when in contact with water (liquid or vapor). The ME phenomenon may contribute to the appearance of serious pathology in ceramic tiles such as cracks, detachment or more severe damages. This work aimed to study the problem of ME in ceramic masses added with quartzite waste for use in tiles using the dilatometry and three-point flexural strength methods. The raw materials were processed and characterized by laser diffraction particle size analysis, plasticity, chemical analysis, thermogravimetric and differential thermal analysis, and X-ray diffraction. The results showed that the addition of quartzite waste generally elevated ME values for bodies fired at temperatures below 1100 °C. For bodies fired at 1200 °C the results indicated high mechanical performance and ME decrease, and the best results for additive formulations was 15% of quartzite. (author)

Current state of the Uranium dioxide sintering theory

International Nuclear Information System (INIS)

Baranov, V.; Devyatko, Y.; Tenishev, A.; Khlunov, A.; Khomyakov, O.

2011-01-01

The basic approaches to the description of the ceramics sintering phenomenon are considered. It is established that diffusive sintering models incorrectly describe an intermediate stage of this process. The physical model of sintering, considering the substance plastic flow of pressing under the influence of internal stress forces and capillary forces, as the basic mechanism defining the shrinkage of sintering oxide nuclear fuel, is offered. (authors)

Fabrication of Nd:YAG transparent ceramics with both TEOS and MgO additives

International Nuclear Information System (INIS)

Yang Hao; Qin Xianpeng; Zhang Jian; Wang Shiwei; Ma Jan; Wang Lixi; Zhang Qitu

2011-01-01

Research highlights: → It is well known that the use of TEOS as sintering aid is required to reach fully dense and transparent Nd:YAG ceramics. However, it is difficult to produce high quality transparent Nd:YAG ceramics only using TEOS as sintering aid. In this present work, high quality transparent Nd:YAG ceramic was fabricated using both TEOS and MgO as sintering aids. There have been few reports that both TEOS and MgO were co-added as sintering aids in YAG or Nd:YAG transparent ceramics to date. The transmittance of Nd:YAG ceramic is 83.8% at 1064 nm. The effect of MgO on the optical properties of transparent ceramics was also studied. - Abstract: Neodymium doped YAG transparent ceramics were fabricated by vacuum reactive sintering method using commercial α-Al 2 O 3 , Y 2 O 3 and Nd 2 O 3 powders as the starting materials with both tetraethyl orthosilicate (TEOS) and MgO as sintering aids. The morphologies and microstructure of the powders and Nd:YAG transparent ceramics were investigated. Fully dense Nd:YAG ceramics with average grain size of ∼10 μm were obtained by vacuum sintering at 1780 deg. C for 8 h. No pores and grain-boundary phases were observed. The in-line transmittance of the ceramic was 83.8% at 1064 nm.

Emerging ceramic-based materials for dentistry.

Science.gov (United States)

Denry, I; Kelly, J R

2014-12-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. © International & American Associations for Dental Research.

Self Cleanable Tile Grout

Directory of Open Access Journals (Sweden)

Mehmet CANBAZ

2016-03-01

Full Text Available In this study, In this study, self-cleaning tile grout and white cement specimens are produced and the effect of self-cleaning mechanism of TiO2 is tested. Effects of TiO2 amount and TiO2 type are tested and compared. Anatase form and rutile TiO2 additive are used in the study. In addition, effects of silicate additives on the self-cleaning mechanism is determined. Studies are conducted with respect to Italian UNI code. This study presents a method for solving rust between the tiles of ceramic wet floor coverings with photocatalysis method and then removing the dirt with secondary effects such as water, wind etc.

Sintering kinetics and mass transport in ceramic engobes; Cinetica de sinterizacion y transporte de masa en engobes ceramicos por el metodo Pechini

Energy Technology Data Exchange (ETDEWEB)

Dal Bo, M.; Boschi, A. O.; Hotza, D.

2013-10-01

This work is concerned to study the sintering rate and mass transport mechanism in ceramic engobes. Specimens of engobes were prepared from a determined formulation by slip casting. Sintering was carried in two steps: (i) at constant heating rate of 7.5 degree centigrade/min and (ii) with an isothermal treatment, during 120 min. According to the dilatometric curves obtained with the engobe sintering during isothermal treatment, the dominant sintering mechanism and the rate of reactions, between the 775 and 975 degree centigrade, were determined. The results showed that between 775 and 800 degree centigrade, the sintering rate can be described by ln[d({Delta}L/L{sub 0})/dt] = -5.64 + 1.77.E10{sup -}3T. At higher temperatures, from 850 to 975 degree centigrade, this rate can be expressed by ln[d({Delta}L/L{sub 0})/ dt] = -30.73 + 3.E10{sup -}2T. The dominant transport mass mechanisms were the grain rearrangement, solution-precipitation and grain boundaries reaction. (Author)

Fiber-reinforced ceramic matrix composites processed by a hybrid technique based on chemical vapor infiltration, slurry impregnation and spark plasma sintering

International Nuclear Information System (INIS)

Magnant, J.; Pailler, R.; Le Petitcorps, Y.; Maille, L.; Guette, A.; Marthe, J.

2013-01-01

Fabrication of multidirectional continuous carbon and silicon carbide fiber reinforced ceramic matrix composites (CMC) by a new short time hybrid process was studied. This process is based, first, on the deposition of fiber interphase and coating by chemical vapor infiltration, next, on the introduction of silicon nitride powders into the fibrous preform by slurry impregnation and, finally, on the densification of the composite by liquid phase spark plasma sintering (LP-SPS). The homogeneous introduction of the ceramic charges into the multidirectional fiber pre-forms was realized by slurry impregnation from highly concentrated and well-dispersed aqueous colloid suspensions. The chemical degradation of the carbon fibers during the fabrication was prevented by adapting the sintering pressure cycle. The composites manufactured are dense. Microstructural analyses were conducted to explain the mechanical properties achieved. One main important result of this study is that LP-SPS can be used in some hybrid processes to densify fiber reinforced CMC. (authors)

Thermophysical Properties of High-Frequency Induction Heat Sintered Graphene Nanoplatelets/Alumina Ceramic Functional Nanocomposites

Science.gov (United States)

Ahmad, Iftikhar; Subhani, Tayyab; Wang, Nannan; Zhu, Yanqiu

2018-05-01

This paper concerns the thermophysical properties of high-frequency induction heat (HFIH) sintered alumina ceramic nanocomposites containing various graphene nanoplatelets (GNP) concentrations. The GNP/alumina nanocomposites demonstrated high densities, fine-grained microstructures, highest fracture toughness and hardness values of 5.7 MPa m1/2 and 18.4 GPa, which found 72 and 8%, superior to the benchmarked monolithic alumina, respectively. We determine the role of GNP in tuning the microstructure and inducing toughening mechanisms in the nanocomposites. The sintered monolithic alumina exhibited thermal conductivity value of 24.8 W/mK; however, steady drops of 2, 15 and 19% were recorded after adding respective GNP contents of 0.25, 0.5 and 1.0 wt.% in the nanocomposites. In addition, a dwindling trend in thermal conductions with increasing temperatures was recorded for all sintered samples. Simulation of experimental results with proven theoretical thermal models showed the dominant role of GNP dispersions, microstructural porosity, elastic modulus and grain size in controlling the thermal transport properties of the GNP/alumina nanocomposites. Thermogravimetric analysis showed that the nanocomposite with up to 0.5 mass% of GNP is thermally stable at the temperatures greater than 875 °C. The GNP/alumina nanocomposites owning a distinctive combination of mechanical and thermal properties are promising contenders for the specific components of the aerospace engine and electronic devices having contact with elevated temperatures.

Textured Na x CoO2 Ceramics Sintered from Hydrothermal Platelet Nanocrystals: Growth Mechanism and Transport Properties

Science.gov (United States)

Zhang, Wei; Liu, Pengcheng; Wang, Yifeng; Zhu, Kongjun; Tai, Guoan; Liu, Jinsong; Wang, Jing; Yan, Kang; Zhang, Jianhui

2018-05-01

Nanostructuring is an effective approach to improve thermoelectric (TE) performance, which is caused by the interface and quantum effects on electron and phonon transport. For a typical layered structure such as sodium cobalt (NCO), a highly textured ceramic with nanostructure is beneficial for the carrier transport properties due to the strong anisotropy. In this paper, we established a textured NCO ceramic with highly oriented single crystals in nanoscale. The Na0.6CoO2 platelet crystals were prepared by a one-step hydrothermal method. The growth mechanism was revealed to involve dissolution-recrystallization and exchange reactions. NCO TE ceramics fabricated by a press-aided spark plasma sintering method showed a high degree of texturing, with the platelet crystals basically lying along the in-plane direction perpendicular to the press direction. TE properties of the textured NCO ceramics showed a strong anisotropic behavior. The in-plane electrical conductivity was considerably larger than the out-of-plane data because of fewer grain boundaries and interfaces that existed in the in-plane direction. Moreover, the in-plane Seebeck coefficient was higher because of the anisotropic electronic nature of NCO. Although the in-plane thermal conductivity was high, a prior ZT value was enabled for these NCO ceramics along this direction because of the dominant electrical transport. This finding provides a new approach to prepare highly oriented ceramics.

Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

OpenAIRE

Mostaghaci, Mehrdad; Mirmohammadi, Seyyed Jalil; Mehrparvar, Amir Houshang; Bahaloo, Maryam; Mollasadeghi, Abolfazl; Davari, Mohammad Hossein

2013-01-01

Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears). Subjects were divided into four groups according t...

Effects of La{sub 2}O{sub 3}-doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics

Energy Technology Data Exchange (ETDEWEB)

Zhao, Hong Wei; Chang, Chun Rui [College of Science, North China University of Science and Technology, Hebei Province (China); Li, Yuan Liang [Hebei Provincial Key Laboratory of Inorganic Nonmetallic Materials, North China University of Science and Technology, Hebei Province (China); Yan, Chun Liang [Analysis and Testing Center, North China University of Science and Technology, Hebei Province (China)

2016-03-15

Using BaCO{sub 3}, SrCO{sub 3} and TiO{sub 2}, et al as crude materials, La{sub 2}O{sub 3} as dopant, Ba{sub 0.8}Sr{sub 0.2}TiO{sub 3} (BST) Ceramics of perovskite structure were prepared by solid state reaction method. We investigated the effects of La{sub 2}O{sub 3} -doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics. The experiment results show that: The amount of La{sub 2}O{sub 3} can increase the dielectric constant of the sample, with the doping amount increasing, the dielectric constant increases. The sintering temperature has also significant impact on the dielectric properties. The dielectric constant of the sample reaches its highest point at 1280 °C. (author)

Thermal conductivity analysis of SiC ceramics and fully ceramic microencapsulated fuel composites

International Nuclear Information System (INIS)

Lee, Hyeon-Geun; Kim, Daejong; Lee, Seung Jae; Park, Ji Yeon; Kim, Weon-Ju

2017-01-01

Highlights: • Thermal conductivity of SiC ceramics and FCM pellets was measured and discussed. • Thermal conductivity of FCM pellets was analyzed by the Maxwell-Eucken equation. • Effective thermal conductivity of TRISO particles applied in this study was assumed. - Abstract: The thermal conductivity of SiC ceramics and FCM fuel composites, consisting of a SiC matrix and TRISO coated particles, was measured and analyzed. SiC ceramics and FCM pellets were fabricated by hot press sintering with Al_2O_3 and Y_2O_3 sintering additives. Several factors that influence thermal conductivity, specifically the content of sintering additives for SiC ceramics and the volume fraction of TRISO particles and the matrix thermal conductivity of FCM pellets, were investigated. The thermal conductivity values of samples were analyzed on the basis of their microstructure and the arrangement of TRISO particles. The thermal conductivity of the FCM pellets was compared to that predicted by the Maxwell-Eucken equation and the thermal conductivity of TRISO coated particles was calculated. The thermal conductivity of FCM pellets in various sintering conditions was in close agreement to that predicted by the Maxwell-Eucken equation with the fitted thermal conductivity value of TRISO particles.

Compressive deformation of liquid phase-sintered porous silicon carbide ceramics

Directory of Open Access Journals (Sweden)

Taro Shimonosono

2014-12-01

Full Text Available Porous silicon carbide ceramics were fabricated by liquid phase sintering with 1 wt% Al2O3–1 wt% Y2O3 additives during hot-pressing at 1400–1900 °C. The longitudinal strain at compressive fracture increased at a higher porosity and was larger than the lateral strain. The compressive Young's modulus and the strain at fracture depended on the measured direction, and increased with the decreased specific surface area due to the formation of grain boundary. However, the compressive strength and the fracture energy were not sensitive to the measured direction. The compressive strength of a porous SiC compact increased with increasing grain boundary area. According to the theoretical modeling of the strength–grain boundary area relation, it is interpreted that the grain boundary of a porous SiC compact is fractured by shear deformation rather than by compressive deformation.

Bifunctional behavior of Er3+ ions as the sintering additive and the fluorescent agent in Er3+ single doped γ-AlON transparent ceramics

International Nuclear Information System (INIS)

Wang, Ying; Xie, Xiumin; Qi, Jianqi; Wang, Shanshan; Wei, Nian; Lu, Zhongwen; Chen, Xingtao; Lu, Tiecheng

2016-01-01

We report on the sintering promoting and fluorescent activator roles of Er 3+ in AlON:Er 3+ transparent ceramics prepared by pressureless sintering with Er 2 O 3 and AlON powder. There shows that the transparency of samples varied with the content of Er 2 O 3 additive. The AlON:Er 3+ ceramics showed upconversion luminescence peaking at 546 nm, 662 nm and 840 nm under the 980 nm excitation due to transition of 4 S 3/2 / 2 H 11/2 → 4 I 15/2 , 4 F 9/2 → 4 I 15/2 and 4 S 3/2 / 2 H 11/2 → 4 I 13/2 of Er 3+ ions, respectively. The infrared spectra exhibited strong emission at 1534 nm corresponds to 4 I 13/2 → 4 I 15/2 transition. The mechanism of the IR and visible emission bands in AlON:Er 3+ ceramics are discussed, which suggest it should be attractive for lighting and display devices applications.

Temperature variation in metal ceramic technology analyzed using time domain optical coherence tomography

Science.gov (United States)

Sinescu, Cosmin; Topala, Florin I.; Negrutiu, Meda Lavinia; Duma, Virgil-Florin; Podoleanu, Adrian G.

2014-01-01

The quality of dental prostheses is essential in providing good quality medical services. The metal ceramic technology applied in dentistry implies ceramic sintering inside the dental oven. Every ceramic material requires a special sintering chart which is recommended by the producer. For a regular dental technician it is very difficult to evaluate if the temperature inside the oven remains the same as it is programmed on the sintering chart. Also, maintaining the calibration in time is an issue for the practitioners. Metal ceramic crowns develop a very accurate pattern for the ceramic layers depending on the temperature variation inside the oven where they are processed. Different patterns were identified in the present study for the samples processed with a variation in temperature of +30 °C to +50 °C, respectively - 30 0°C to -50 °C. The OCT imagistic evaluations performed for the normal samples present a uniform spread of the ceramic granulation inside the ceramic materials. For the samples sintered at a higher temperature an alternation between white and darker areas between the enamel and opaque layers appear. For the samples sintered at a lower temperature a decrease in the ceramic granulation from the enamel towards the opaque layer is concluded. The TD-OCT methods can therefore be used efficiently for the detection of the temperature variation due to the ceramic sintering inside the ceramic oven.

Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering

International Nuclear Information System (INIS)

Tanaka, Satoshi; Tomita, Yusuke; Furushima, Ryoichi; Uematsu, Keizo; Shimizu, Hiroyuki; Doshida, Yutaka

2009-01-01

High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 deg. C.

Tough hybrid ceramic-based material with high strength

International Nuclear Information System (INIS)

Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

2012-01-01

This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

Science.gov (United States)

Pendola, Martin; Saha, Subrata

2015-01-01

Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

Phase evolution and dielectric properties of MgTi2O5 ceramic sintered with lithium borosilicate glass

International Nuclear Information System (INIS)

Shin, Hyunho; Shin, Hee-Kyun; Jung, Hyun Suk; Cho, Seo-Yong; Hong, Kug Sun

2005-01-01

Phase evolution, densification, and dielectric properties of MgTi 2 O 5 dielectric ceramic, sintered with lithium borosilicate (LBS) glass, were studied. Reaction between LBS glass and MgTi 2 O 5 was significant in forming secondary phases such as TiO 2 and (Mg,Ti) 2 (BO 3 )O. The glass addition was not necessarily deleterious to the dielectric properties due to the formation of TiO 2 : permittivity increased and temperature coefficient of resonance frequency could be tuned to zero with the addition of LBS glass, although the inevitable glass-induced decrease of quality factor was not retarded by the formation of TiO 2 . The sintered specimen with 10 wt% LBS fired at 950 deg. C for 2 h showed permittivity of 19.3, quality factor of 6800 GHz, and τ f of -16 ppm/ deg. C

Ultrasonic characterization of defective porcelain tiles

Directory of Open Access Journals (Sweden)

Eren, E.

2012-08-01

Full Text Available The aim of this work is the optimization of ultrasonic methods in the non-destructive testing of sintered porcelain tiles containing defects. For this reason, a silicon nitride ball, carbon black and PMMA (Polymethylmethacrylate were imbedded in porcelain tile granules before pressing to make special defects in tiles. After sintering at 1220ºC, the time of flight of the ultrasonic waves and ultrasonic signal amplitudes through the sintered porcelain tiles were measured by a contact ultrasonic transducer operating on pulse-echo mode. This method can allow for defect detection using the A-scan. The results of the test showed that the amplitude of the received peak for a defective part is smaller than for a part which has no defects. Depending on the size, shape and position of the defect, its peak can be detected. Additionally, an immersion pulse-echo C-scan method was also used to differentiate between defects in porcelain tiles. By using this technique, it is possible to determine the place and shape of defects. To support the results of the ultrasonic investigation, a SEM characterization was also made.

El fin principal de este trabajo es la optimización de métodos ultrasónicos en la prueba no destructiva de azulejos sinterizados de porcelana que contienen defectos. Por lo tanto, bolas del nitruro de silicio, negros de carbón y PMMA (polimetilmetacrilato fueron encajados en gránulos del azulejo de porcelana antes de presionar para hacer defectos especiales en azulejos. Después de sinterizado en 1220ºC, el tiempo de vuelo de las ondas ultrasónicas fue medido a través del azulejo sinterizado de la porcelana. El tiempo del vuelo de ondas ultrasónicas fue medido por un transductor de contacto ultrasónico operando en modo eco-pulso. Este método puede permitir la detección de defectos usando escaneo-A. Los resultados de la prueba demostraron que la amplitud del pico recibido por partes defectuosas es más pequeño que la parte

Temperature variations in sintering ovens for metal ceramic dental prostheses: non-destructive assessment using OCT

Science.gov (United States)

Sinescu, C.; Bradu, A.; Duma, V.-F.; Topala, F. I.; Negrutiu, M. L.; Podoleanu, A. G.

2018-02-01

We present a recent investigation regarding the use of optical coherence tomography (OCT) in the monitoring of the calibration loss of sintering ovens for the manufacturing of metal ceramic dental prostheses. Differences in the temperatures of such ovens with regard to their specifications lead to stress and even cracks in the prostheses material, therefore to the failure of the dental treatment. Evaluation methods of the ovens calibration consist nowadays of firing supplemental samples; this is subjective, expensive, and time consuming. Using an in-house developed swept source (SS) OCT system, we have demonstrated that a quantitative assessment of the internal structure of the prostheses, therefore of the temperature settings of the ovens can be made. Using en-face OCT images acquired at similar depths inside the samples, the differences in reflectivity allow for the evaluation of the differences in granulation (i.e., in number and size of ceramic grains) of the prostheses material. Fifty samples, divided in five groups, each sintered at different temperatures (lower, higher, or equal to the prescribed one) have been analyzed. The consequences of the temperature variations with regard to the one prescribed were determined. Rules-of-thumb were extracted to monitor objectively, using only OCT images of currently manufactured samples, the settings of the oven. The method proposed allows for avoiding producing prostheses with defects. While such rules-of-thumb achieve a qualitative assessment, an insight in our on-going work on the quantitative assessment of such losses of calibration on dental ovens using OCT is also made.

Reactive Spark Plasma Sintering and Mechanical Properties of Zirconium Diboride–Titanium Diboride Ultrahigh Temperature Ceramic Solid Solutions

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Karthiselva N. S.

2016-09-01

Full Text Available Ultrahigh temperature ceramics (UHTCs such as diborides of zirconium, hafnium tantalum and their composites are considered to be the candidate materials for thermal protection systems of hypersonic vehicles due to their exceptional combination of physical, chemical and mechanical properties. A composite of ZrB2-TiB2 is expected to have better properties. In this study, an attempt has been made to fabricate ZrB2-TiB2 ceramics using mechanically activated elemental powders followed by reactive spark plasma sintering (RSPS at 1400 °C. Microstructure and phase analysis was carried out using X-ray diffractometer (XRD and electron microscopy to understand microstructure evolution. Fracture toughness and hardness were evaluated using indentation methods. Nanoindentation was used to measure elastic modulus. Compressive strength of the composites has been reported.

Interfacial characterization of ceramic core materials with veneering porcelain for all-ceramic bi-layered restorative systems.

Science.gov (United States)

Tagmatarchis, Alexander; Tripodakis, Aris-Petros; Filippatos, Gerasimos; Zinelis, Spiros; Eliades, George

2014-01-01

The aim of the study was to characterize the elemental distribution at the interface between all-ceramic core and veneering porcelain materials. Three groups of all-ceramic cores were selected: A) Glass-ceramics (Cergo, IPS Empress, IPS Empress 2, e-max Press, Finesse); B) Glass-infiltrated ceramics (Celay Alumina, Celay Zirconia) and C) Densely sintered ceramics (Cercon, Procera Alumina, ZirCAD, Noritake Zirconia). The cores were combined with compatible veneering porcelains and three flat square test specimens were produced for each system. The core-veneer interfaces were examined by scanning electron microscopy and energy dispersive x-ray microanalysis. The glass-ceramic systems showed interfacial zones reach in Si and O, with the presence of K, Ca, Al in core and Ca, Ce, Na, Mg or Al in veneer material, depending on the system tested. IPS Empress and IPS Empress 2 demonstrated distinct transitional phases at the core-veneer interface. In the glassinfiltrated systems, intermixing of core (Ce, La) with veneer (Na, Si) elements occurred, whereas an abrupt drop of the core-veneer elemental concentration was documented at the interfaces of all densely sintered ceramics. The results of the study provided no evidence of elemental interdiffusion at the core-veneer interfaces in densely sintered ceramics, which implies lack of primary chemical bonding. For the glass-containing systems (glassceramics and glass-infiltrated ceramics) interdiffusion of the glass-phase seems to play a critical role in establishing a primary bonding condition between ceramic core and veneering porcelain.

Influence of Sintering Temperature on Pore Structure and Electrical properties of Technologically Modified MgO-Al2O3 Ceramics

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Halyna Klym

2015-03-01

Full Text Available Technologically modified spinel ceramics are prepared from Al2O3 and 4MgCO3×Mg(OH2×5H2O powders at 1200, 1300 and 1400 oC. The influence of sintering temperature on porous structure and exploitation properties of obtained humidity-sensitive MgO-Al2O3 ceramics are studied. It is shown that increasing of preparing temperature from 1200 to 1400 oC result in transformation of pore size distribution in ceramics from tri- to bi-modal including the open macro- and mesopores with sizes from tem to hundreds nm and nanopores until to a few nm. The studied ceramic elements with electrical resistances ~ 10-2-102 MОhm are high humidity sensitive in the region of 30-95 % with minimal hysteresis in adsorption-desorption cycles. It is established that increasing of humidity sensitivity in ceramics are related to achievement near to optimum pore size distribution and quantity of pores in the all regions. Prolonged degradation transformation in ceramics at higher temperature and relative humidity result in lose sensitivity up to 40-50 %.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5189

Environmental development of the Spanish ceramic tile manufacturing sector over the period 1992–2007

Directory of Open Access Journals (Sweden)

Zaera, V.

2012-04-01

Full Text Available The Spanish tile manufacturing sector has grown steadily over the years covered by the three benchmark studies, carried out in 1992, 2001, and 2007, from which data are compared in this paper. In that period, production output doubled, although since the last study was published, the situation has undergone a radical change and current production output stands at a level similar to that of 1995. Nevertheless, despite the world economic crisis, which has also severely impacted the ceramic wall and floor tile sector, it is worth noting that the sector’s environmental parameters have demonstrated a constant and positive trend, both in companies’ individual environmental performance and in the actual manufacturing processes itself. To a large extent, this situation was forced upon the sector as it had to adapt to numerous environmental regulations, which in general terms call for harsher and more stringent conditions than before. In this sense, the adoption of IPPC regulations, which affect practically the entire ceramic tile sector, and the approval of EU Directive 2003/87 establishing a scheme for greenhouse gas emission allowance trading were significant factors.

El sector de fabricación de baldosas cerámicas ha crecido de forma continuada durante los años que abarcan los tres estudios cuyos datos son comparados en este informe, 1992-2001-2007, ya que la producción se ha duplicado desde el primer al último estudio, aunque si se considera el periodo del último estudio hasta la actualidad, la situación ha sufrido un cambio radical estando ahora mismo en niveles de producción similares al año 1995. No obstante, a pesar de esta crisis económica mundial en la que se ha visto arrastrado el sector cerámico, merece la pena destacar una constante evolución positiva en todos los aspectos relacionados con los temas medioambientales, tanto en aquellos aspectos relacionados con el comportamiento ambiental de las empresas como en los

Naturally Occurring Radionuclides in Pottery, Ceramic and Glasswares Produced in Bangladesh

International Nuclear Information System (INIS)

Chowdhury, M.I.; Reaz, Rafia; Kamal, M.; Alam, M.N.; Mustafa, M.N.

2005-01-01

The concentrations of naturally occurring radionuclides were measured using gamma spectrometry in the finished products of pottery, glass, ceramic and tiles. Ceramic and pottery utensils, tiles, basin and glassware contained naturally occurring radionuclides. Pottery is produced from local clay materials, but ceramic, tiles, basin and glassware's are made from both local and imported raw materials. Radium and thorium radionuclides are concentrated during the making of pottery from the clay materials due to calcination. Radionuclides concentrated more in the highly calcined pottery products than the low calcined products. Glassware products contained very low quantities of radionuclides comparing with the ceramic and pottery products. Study on radioactivity in the pottery, ceramic and glassware products is important in the assessment of possible radiological hazards to human health. The knowledge is essential for the development of standards and guidelines for the use and management of these materials. (author)

Hexagonal OsB2: Sintering, microstructure and mechanical properties

International Nuclear Information System (INIS)

Xie, Zhilin; Lugovy, Mykola; Orlovskaya, Nina; Graule, Thomas; Kuebler, Jakob; Mueller, Martin; Gao, Huili; Radovic, Miladin; Cullen, David A.

2015-01-01

Highlights: • ReB 2 -type hexagonal OsB 2 powder has been densified by spark plasma sintering. • The sintered OsB 2 contains ∼80 wt.% hexagonal and ∼20 wt.% orthorhombic phases. • The average grain size of the sintered OsB 2 sample was 0.56 ± 0.26 μm. • H = 31 ± 9 GPa and E = 574 ± 112 GPa measured by nanoindentation. - Abstract: The metastable high pressure ReB 2 -type hexagonal OsB 2 bulk ceramics was produced by spark plasma sintering. The phase composition, microstructure, and mechanical behavior of the sintered OsB 2 were studied by X-ray diffraction, optical microscopy, TEM, SEM, EDS, and nanoindentation. The produced ceramics was rather porous and contained a mixture of hexagonal (∼80 wt.%) and orthorhombic (∼20 wt.%) phases as identified by X-ray diffraction and EBSD analysis. Two boron-rich phases, which do not contain Os, were also identified by TEM and SEM/EDS analysis. Nanoindentation measurements yielded a hardness of 31 ± 9 GPa and Young’s modulus of 574 ± 112 GPa, indicating that the material is rather hard and very stiff; however, it is very prone to crack formation and propagation, which is indicative of a very brittle nature of this material. Improvements in the sintering regime are required in order to produce dense, homogeneous and single phase hexagonal OsB 2 bulk ceramics

Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing; Diseno decorativo de pavimentos ceramicos adaptado a inyeccion de tinta mediante tratamiento digital de imagen

Energy Technology Data Exchange (ETDEWEB)

Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

2013-09-01

The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

Expansão por umidade de revestimentos cerâmicos incorporados com residuos de granito e caulim Moisture expansion of ceramic tiles produced using kaolin and granite wastes

Directory of Open Access Journals (Sweden)

A. M. G. D. Mendonça

2012-06-01

Full Text Available Expansão por umidade (EPU é o aumento das dimensões dos materiais cerâmicos em virtude da adsorção de água. A EPU geralmente ocorre lentamente e é relativamente pequena, mas, mesmo assim, pode comprometer a aderência das placas cerâmicas ao contrapiso, levar ao gretamento do vidrado e conduzir ao aparecimento de trincas em tijolos. Neste trabalho empregaram-se massas incorporadas com resíduos de caulim e de granito objetivando estudar a EPU de revestimentos cerâmicos. As matérias-primas foram beneficiadas e submetidas às caracterizações físicas e mineralógicas através de ensaios de análise granulométrica por difração a laser, análise química, análise termodiferencial, termogravimétrica e difração de raios X. Os resultados mostraram que os resíduos de caulim e de granito podem ser utilizados como matéria-prima cerâmica alternativa, pois apresentam características similares às matérias-primas cerâmicas convencionais, permitindo a obtenção de peças com resultados de EPU satisfatórios quando comparado ao valor limite de 0,6 mm/m (0,06% proposto pela ABNT para revestimentos cerâmicos, notadamente em composições com teores de até 20% de resíduos, a temperaturas superiores a 1000 ºC.Moisture expansion (ME is the term used to describe the expansion of ceramic materials due to the adsorption of water. ME usually occurs slowly and is relatively small, but, it can damage the ceramic tiles adhesion to the underlayment, craze the glaze and lead to the development of cracks on ceramics bricks. In this work kaolin and granite wastes were incorporated in ceramic compositions aiming study their influence on the ME of ceramic tiles. Raw materials were processed and submitted to characterization: physical and mineralogical by laser diffraction particle size analysis, chemical analysis, thermodifferential and thermogravimetric analysis and X-ray diffraction. Results showed that kaolin and granite wastes can be

Two-stage sintering of Al2O3 with polysiloxane

International Nuclear Information System (INIS)

Godoy, A.L.E.; Bressiani, A.H.A.

2014-01-01

The final stage of sintering involves grain growth which often is not desirable in the microstructure of structural ceramics and cutting tools. The ceramics derived from inorganic polymers allow the production of thermo mechanical materials due to their hardness and especially their excellent structural stability under aggressive environment. The aim of this study is to investigate the effect of two steps sintering process on density, microstructure and hardness of ceramics derived from the mixture alumina-polysiloxane (PMS). Alumina was ball-milled for 12, 24 and 48 hours. The alumina powder mean particle size was characterized by laser diffraction. It was added 10% wt of PMS. Pellets were prepared by die pressing and sintering at 1650°C/10min and 1550°C/1h. The sintered materials were characterized by evaluation of apparent density by helium picnometry, X-ray diffraction, scanning electron microscopy and Vickers indentation analysis for hardness determination. The specimens are composed by mullite and the best results were obtained with the addition of alumina milled for 48 hours. (author)

Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

International Nuclear Information System (INIS)

Han, Byoung Sung; Choi, Shung Shaon

1993-01-01

Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

Quartz crystal reinforced quartz glass by spark plasma sintering

International Nuclear Information System (INIS)

Torikai, D.; Barazani, B.; Ono, E.; Santos, M.F.M.; Suzuki, C.K.

2011-01-01

The Spark Plasma Sintering presents fast processing time when compared to conventional sintering techniques. This allows to control the grain growth during sintering as well as the diffusion rate of a multi-material compounds, and make possible obtainment of functionally graded materials and nanostructured compounds. Powders of high purity silica glass and crystalline silica were sintered in a SPS equipment at temperatures around 1350° C, i.e., above the softening temperature of silica glass and below the melting temperature of quartz crystal. As a result, glass ceramics with pure silica glass matrix reinforced with crystalline alpha-quartz grains were fabricated at almost any desired range of composition, as well as controlled size of the crystalline reinforcement. X-ray diffraction and density measurements showed the possibility to manufacture a well controlled density and crystallinity glass-ceramic materials. (author)

Nano-ceramics and its molding technologies

International Nuclear Information System (INIS)

Liu Jian; Xu Yunshu

2007-01-01

Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

Effect of rigid inclusions on sintering

International Nuclear Information System (INIS)

Rahaman, M.N.; De Jonghe, L.C.

1988-01-01

The predictions of recent theoretical studies on the effect of inert, rigid inclusions on the sintering of ceramic powder matrices are examined and compared with experimental data. The densification of glass matrix composites with inclusion volume fractions of ≤0.15 can be adequately explained by Scherer's theory for viscous sintering with rigid inclusions. Inclusions cause a vast reduction in the densification rates of polycrystalline matrix composites even at low inclusion volume fractions. Models put forward to explain the sintering of polycrystalline matrix composites are discussed

Rapid processing of ferrite ceramics with promising magneto-dielectric characteristics

Directory of Open Access Journals (Sweden)

Zhuohao Xiao

2017-12-01

Full Text Available Ferrite ceramics, Ni0.88Zn0.07Co0.05Fe1.98O4, with the addition of 4wt.% Bi2O3 as sintering aid, were fabricated by using a simple one-step processing without involving the step of calcination. X-ray diffraction (XRD results indicated that single phase ferrite ceramics can be achieved after sintering at 1000∘C for 2h. The samples demonstrated relative densities in the range of 97–99%. Desired magneto-dielectric properties have been approached by adjusting the sintering temperature and sintering time duration. This technique is believed to be applicable to other ceramic materials.

Pressureless sintering behavior of injection molded alumina ceramics

Directory of Open Access Journals (Sweden)

Liu W.

2014-01-01

Full Text Available The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.

Ceramic Prototypes – Design, Computation, and Digital Fabrication

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M. Bechthold

2016-12-01

Full Text Available Research in ceramic material systems at Harvard University has introduced a range of novel applications which combine digital manufacturing technologies and robotics with imaginative design and engineering methods. Prototypes showcase the new performative qualities of ceramics and the integration of this material in today’s construction culture. Work ranges from daylight control systems to structural applications and a robotic tile placement system. Emphasis is on integrating novel technologies with tried and true manufacturing methods. The paper describes two distinct studies – one on 3D print-ing of ceramics, the other on structural use of large format thin tiles.

Thermo-mechanical properties of mullite/zirconia reinforced alumina ceramic composites

International Nuclear Information System (INIS)

Wahsh, M.M.S.; Khattab, R.M.; Awaad, M.

2012-01-01

Highlights: ► Alumina–mullite–zirconia ceramic composites were prepared from alumina and zircon. ► Constant amount of magnesia was added as a sintering aid. ► Mechanical properties were enhanced with increasing of zircon up to 30.52 mass%. ► All of ceramic composites were achieved excellent thermal shock resistance. -- Abstract: Alumina–mullite–zirconia ceramic composites were prepared by reaction bonding of alumina and zircon mixtures after firing at different temperatures 1300°, 1400° and 1500 °C. Constant amount of magnesia was added as a sintering aid. The technological parameters of the sintered ceramic composites, i.e. the mechanical properties and densification parameter as well as thermal shock resistance, have been investigated. The phase compositions and microstructure of the sintered ceramic composites were detected by using X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results indicated that alumina–mullite–zirconia ceramic composites fired at 1500 °C for 2 h were achieved a good densification parameters and mechanical properties as well as excellent thermal shock resistance. In addition, these ceramic composites were showed enhancement in Vickers’ microhardness and fracture toughness values.

Two step sintering of zirconia-escandia-ceria

International Nuclear Information System (INIS)

Grosso, R.L.; Muccillo, E.N.S.

2011-01-01

Recent reports show that the ceramic system based on zirconia-scandia-ceria is a good candidate to act as solid electrolyte in solid oxide fuel cells operating at intermediate temperatures (600-800 °C). In this work, commercial ZrO_2 containing 10 mol% scandium oxide and 1 mol% cerium oxide was sintered by the two stage method. This technique was proposed to in order to obtain ceramic materials with high density along with fine grain sizes, because it avoids the grain growth occurring in the last stage of sintering. A number of experimental conditions were fully exploited by varying the dwell temperature (T_2) and the dwell time. The peak temperature (T_1) was chosen from linear shrinkage results. High (>98%) density values were obtained using this method. The medium grain size was evaluated for selected sintered samples. X-ray diffraction patterns reveal a secondary (rhombohedral) phase in sintered samples. The intensity of the secondary phase is a function of T_1 being small for relatively higher peak temperatures. (author)

Lutetium oxide-based transparent ceramic scintillators

Science.gov (United States)

Seeley, Zachary; Cherepy, Nerine; Kuntz, Joshua; Payne, Stephen A.

2016-01-19

In one embodiment, a transparent ceramic of sintered nanoparticles includes gadolinium lutetium oxide doped with europium having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YEu.sub.YO.sub.3, where X is any value within a range from about 0.05 to about 0.45 and Y is any value within a range from about 0.01 to about 0.2, and where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm. In another embodiment, a transparent ceramic scintillator of sintered nanoparticles, includes a body of sintered nanoparticles including gadolinium lutetium oxide doped with a rare earth activator (RE) having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YRE.sub.YO.sub.3, where RE is selected from the group consisting of: Sm, Eu, Tb, and Dy, where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm.

Characterization of humidity-controlling porous ceramics produced from coal fly ash and waste catalyst by co-sintering

Science.gov (United States)

Lin, Kae-Long; Ma, Chih-Ming; Lo, Kang-Wei; Cheng, Ta-Wui

2018-04-01

In this study, the following operating conditions were applied to develop humidity-controlling porous ceramic (HCPC) products: sintering temperatures of 800-1000 °C and percentages of coal fly ash in waste catalyst of 0%-40%. The HCPC samples then underwent a flexural strength test, to determine their quality according to the Chinese National Standards (CNS 3298). Their microstructures, crystal structures, and pore volume were determined in terms of equilibrium moisture content, water vapor adsorption/desorption, and hygroscopic sorption properties over 48 h. Nitrogen adsorption/desorption isotherms showed a hydrophobic behavior (type H3 isotherm). The water vapor adsorption/desorption and hygroscopic sorption properties satisfied the JIS A1470 intensity specification for building materials (>29 g/m2). At sintering temperatures of 950-1000 °C, HCPC samples for coal fly ash containing 20%-30% waste catalyst met the JIS A1470 intensity specifications for building materials (<29 g/m2).

Sintering temperature and impedance analysis of Mn{sub 0.9}Co{sub 1.2}Ni{sub 0.27}Mg{sub 0.15}Al{sub 0.03}Fe{sub 0.45}O{sub 4} NTC ceramic prepared by W/O microemulsion method

Energy Technology Data Exchange (ETDEWEB)

Xia, Junbo [Key Laboratory of Functional Materials and Devices under Special Environments, CAS, Xinjiang Key Laboratory of Electronic Information Materials and Devices, Xinjiang Technical Institute of Physics and Chemistry, CAS, Urumqi 830011 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Zhao, Qing, E-mail: zhaoq@ms.xjb.ac.cn [Key Laboratory of Functional Materials and Devices under Special Environments, CAS, Xinjiang Key Laboratory of Electronic Information Materials and Devices, Xinjiang Technical Institute of Physics and Chemistry, CAS, Urumqi 830011 (China); Gao, Bo [Key Laboratory of Functional Materials and Devices under Special Environments, CAS, Xinjiang Key Laboratory of Electronic Information Materials and Devices, Xinjiang Technical Institute of Physics and Chemistry, CAS, Urumqi 830011 (China); Chang, Aimin, E-mail: changam@ms.xjb.ac.cn [Key Laboratory of Functional Materials and Devices under Special Environments, CAS, Xinjiang Key Laboratory of Electronic Information Materials and Devices, Xinjiang Technical Institute of Physics and Chemistry, CAS, Urumqi 830011 (China); Zhang, Bo; Zhao, Pengjun; Ma, Renjun [Key Laboratory of Functional Materials and Devices under Special Environments, CAS, Xinjiang Key Laboratory of Electronic Information Materials and Devices, Xinjiang Technical Institute of Physics and Chemistry, CAS, Urumqi 830011 (China); University of Chinese Academy of Sciences, Beijing 100049 (China)

2014-12-25

Highlights: • The ceramics are mainly in spinel phase and cubic cobalt oxide phase. • A perfect sintering temperature of 1450 °C for the Mn–Co–Ni–Mg–Al–Fe–O was proposed. • The NTC characteristic of the ceramics derive from grain boundary resistance R{sub gb}. - Abstract: The Mn{sub 0.9}Co{sub 1.2}Ni{sub 0.27}Mg{sub 0.5}Al{sub 0.03}Fe{sub 0.45}O{sub 4} negative temperature coefficient (NTC) ceramics derived from nano-particles were sintered at 1380 °C, 1450 °C and 1560 °C, respectively. X-ray diffraction (XRD) result showed that the ceramics sintered at 1380 °C and 1450 °C were mainly in the cubic spinel structure except for a little of tetragonal spinel, and that sintered at 1560 °C was consisted of cubic spinel and cubic cobalt oxide phase. Scanning electron microscopy (SEM) image indicated that the grain size of the ceramic increased sharply when the sintering temperature increased from 1380 °C to 1450 °C, and it changed little when the temperature further increased to 1560 °C, while the porosity was enlarged seriously. Thus a perfect sintering temperature of 1450 °C was proposed. Impedance analysis revealed that the grain resistance R{sub g} showed positive temperature coefficient thermistor characteristic, while the grain boundary resistance R{sub gb} possessed negative temperature coefficient characteristic. Because the grain boundary resistance R{sub gb} was two orders of magnitude larger than the grain resistance R{sub g}, the material thus showed negative temperature coefficient thermistor characteristic.

Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products; Uso do residuo solido proveniente do processo de beneficiamento de areia na industria de revestimentos ceramicos e sua influencia nas propriedades fisicas dos produtos ceramicos

Energy Technology Data Exchange (ETDEWEB)

Biff, Sergio, E-mail: sergio.biff@sc.senai.br [Servico Nacional de Aprendizagem Industrial (SENAI), Criciuma, SC (Brazil); Silva, Manoel Ribeiro da, E-mail: mrsilva@unifei.edu.br [Universidade Federal de Itajuba (UNIFEI), MG (Brazil)

2016-10-15

The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

Microstructure, crystal structure and electrical properties of Cu{sub 0.1}Ni{sub 0.8}Co{sub 0.2}Mn{sub 1.9}O{sub 4} ceramics obtained at different sintering conditions

Energy Technology Data Exchange (ETDEWEB)

Bodak, O.; Akselrud, L.; Demchenko, P.; Kotur, B.; Mrooz, O.; Hadzaman, I.; Shpotyuk, O.; Aldinger, F.; Seifert, H.; Volkov, S.; Pekhnyo, V

2002-12-16

Details of the formation of Cu{sub 0.1}Ni{sub 0.8}Co{sub 0.2}Mn{sub 1.9}O{sub 4} ceramics under different sintering conditions have been studied by optical microscopy, scanning electron microscopy (SEM), electron probe and energy dispersive spectroscopy (EDX) microanalyses, X-ray diffraction (XRD) and electrical resistivity measurements. Microstructure studies of samples sintered at 1170 deg. C for 1 h indicated the presence of a secondary phase besides the main spinel phase with modified composition. XRD measurements showed that the spinel phase exhibits a tetragonally distorted spinel structure (space group I4{sub 1}/amd, a=5.9410(5) A, c=8.4196(15) A). The secondary phase (solid solution based on NiO) crystallizes with the NaCl-type structure (space group Fm3-bar m, a=4.1872(3) A). The content of the secondary phase in ceramics is 10.61 mass%. For NiMn{sub 2}O{sub 4} ceramics, prepared under the same sintering conditions, the decomposition with Ni{sub 1-x}Mn{sub x}O solid solution (NaCl-type structure) and spinel phase formation have been observed. The tetragonal modification of the spinel phase for NiMn{sub 2}O{sub 4} ceramics is more preferable (space group I4{sub 1}/amd, a=5.9764(5) A, c=8.4201(8) A). The distribution of atoms in the structure has been proposed for both ceramics. According to XRD results the Cu{sub 0.1}Ni{sub 0.8}Co{sub 0.2}Mn{sub 1.9}O{sub 4} ceramic samples, sintered at 920 deg. C for 8 h (program 1), at 920 deg. C for 8 h and at 750 deg. C for 24 h (program 2), at 920 deg. C for 8 h, at 1200 deg. C for 1 h and at 920 deg. C for 24 h (program 3) and at 920 deg. C for 8 h, at 1200 deg. C for 1 h, at 920 deg. C for 24 h and at 750 deg. C for 48 h (program 4), contain a single phase with the cubic spinel structure (space group Fd3-bar m). Small residuals of the secondary phase for the ceramics, prepared via programs 3 and 4, have been observed by SEM investigations. The structure transformations of the spinel phase for Cu{sub 0.1}Ni{sub 0.8}Co

Sintering and thermal ageing studies of zirconia - yttria ceramics by impedance spectroscopy; Estudos de sinterizacao e de envelhecimento termico de ceramicas de zirconia - itria por espectroscopia de impedancia

Energy Technology Data Exchange (ETDEWEB)

Florio, Daniel Zanetti de

1998-07-01

ZrO{sub 2}:8 mol %Y{sub 2}O{sub 3} solid electrolyte ceramic pellets have been prepared with powders of three different origins: a Nissan (Japan) commercial powder, a powder obtained by the coprecipitation technique at IPEN, and the mixing of powder oxides (ZrO{sub 2} produced at a Pilot Plant at IPEN and 99.9% pure Y{sub 2}O{sub 3} of USA origin). These starting powders have been analysed by the following techniques: X-ray fluorescence for yttrium content, X-ray diffraction for structural phase content, sedimentation for particle size distribution, gas adsorption (BET) for surface area determination, and transmission electron microscopy for average particle size determination. Pressed ceramic pellets have been analysed by dilatometry to evaluate the sintering stages. Sintered pellets have been characterized by X-ray diffraction for phase analysis and scanning electron microscopy for grain morphology analysis. Impedance spectroscopy analysis have been carried out to follow thermal ageing of zirconia-yttria solid electrolyte at 600 deg C, the working temperature of permanent oxygen sensor, and to study sintering kinetics. The main results show that ageing at 600 deg C decreases the emf sensor response in the first 100 h to a steady value. Moreover, sintering studies by impedance spectroscopy allowed for finding correlations between electrical parameters, sintering kinetics and grain growth mechanisms. (author)

Simulation of the d.c. critical current in superconducting sintered ceramics

International Nuclear Information System (INIS)

Riedinger, R.; Habig, P.; Hlil, E.K.; Arnaud, M.; Boulesteix, C.

1990-01-01

The new superconducting high-T c sintered ceramics can be described in some case as a lattice of interconnected rods, in other cases as a more or less random packing of parallelepiped crystallites; their size is about a few microns. The d.c. critical current at zero voltage of such a material is not related to the critical current of the bulk material, but to its granular structure. Indeed, the critical current between two adjacent cells is governed by the critical current of the weak link between them; this link behaves within some limits as a Josephson junction, the critical current of which is known. For our present problem, the system can be modeled as a lattice of Josephson junctions. We present here results for the d.c. critical current at zero voltage of lattices of identical Josephson junctions in two dimensions. The influence of the finiteness of size of the sample is examined. The relationship with normal conductivity simulations and percolation is discussed

Hexagonal OsB{sub 2}: Sintering, microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Xie, Zhilin [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Lugovy, Mykola [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Institute for Problems of Materials Science, 3 Krzhizhanivskii Str., Kyiv 03142 (Ukraine); Orlovskaya, Nina, E-mail: Nina.Orlovskaya@ucf.edu [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Graule, Thomas; Kuebler, Jakob [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for High Performance Ceramics, CH-8600 Dubendorf (Switzerland); Mueller, Martin [Laboratory of Mechanical Metallurgy, EPFL, CH-1015 Lausanne (Switzerland); Gao, Huili [Department of Mechanical Engineering, Texas A& M University, College Station, TX 77843 (United States); Radovic, Miladin [Department of Materials Science and Engineering, Texas A& M University, College Station, TX 77843 (United States); Cullen, David A. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2015-06-15

Highlights: • ReB{sub 2}-type hexagonal OsB{sub 2} powder has been densified by spark plasma sintering. • The sintered OsB{sub 2} contains ∼80 wt.% hexagonal and ∼20 wt.% orthorhombic phases. • The average grain size of the sintered OsB{sub 2} sample was 0.56 ± 0.26 μm. • H = 31 ± 9 GPa and E = 574 ± 112 GPa measured by nanoindentation. - Abstract: The metastable high pressure ReB{sub 2}-type hexagonal OsB{sub 2} bulk ceramics was produced by spark plasma sintering. The phase composition, microstructure, and mechanical behavior of the sintered OsB{sub 2} were studied by X-ray diffraction, optical microscopy, TEM, SEM, EDS, and nanoindentation. The produced ceramics was rather porous and contained a mixture of hexagonal (∼80 wt.%) and orthorhombic (∼20 wt.%) phases as identified by X-ray diffraction and EBSD analysis. Two boron-rich phases, which do not contain Os, were also identified by TEM and SEM/EDS analysis. Nanoindentation measurements yielded a hardness of 31 ± 9 GPa and Young’s modulus of 574 ± 112 GPa, indicating that the material is rather hard and very stiff; however, it is very prone to crack formation and propagation, which is indicative of a very brittle nature of this material. Improvements in the sintering regime are required in order to produce dense, homogeneous and single phase hexagonal OsB{sub 2} bulk ceramics.

Effect of sintering condition on the microstructure and electrical properties of lead-free (Na0.5K0.5NbO3 - Bi0.5(Na0.83K0.170.5TiO3 ceramics

Directory of Open Access Journals (Sweden)

Wang Chun Huy

2017-01-01

Full Text Available In this work, the piezoelectric ceramic system of the (1-x(Na0.5K0.5NbO3 - xBi(Na0.83K0.17TiO3 with composition close to the morphotropic phase boundary is studied. (Na0.5K0.5NbO3 with 0∼5 mole% Bi(Na0.83K0.17TiO3 has been prepared following the conventional mixed oxide process. The effect of sintering time on the properties of 0.97(Na0.5K0.5NbO3-0.03Bi(Na0.83K0.17TiO3 ceramics is discussed. For 0.97(Na0.5K0.5NbO3-0.03Bi(Na0.83K0.17TiO3 ceramics, the electromechanical coupling coefficients of the thickness mode kt and the piezoelectric constant d33 reach 0.46 and 155 p/CN, respectively, at the sintering of 1100 °C for 3 h. Dielectric and piezoelectric properties have maximum values at the sintering temperature of 1100 °C for 5 h. For 0.97(Na0.5K0.5NbO3 -0.03Bi(Na0.83K0.17TiO3 ceramics, the electromechanical coupling coefficients of the thickness mode kt and the piezoelectric constant d33 reach 0.56 and 190, respectively, at the sintering of 1100 °C for 5 h. The effect of prolonging the sintering time to the 0.97(Na0.5K0.5NbO3-0.03Bi(Na0.83K0.17TiO3 system is a helpful method on ceramic processing to improve densification and properties.

A Novel Electro-Thermal Laminated Ceramic with Carbon-Based Layer

Directory of Open Access Journals (Sweden)

Yi Ji

2017-06-01

Full Text Available A novel electro-thermal laminated ceramic composed of ceramic tile, carbon-based layer, dielectric layer, and foaming ceramic layer was designed and prepared by tape casting. The surface temperature achieved at an applied voltage of 10 V by the laminated ceramics was 40.3 °C when the thickness of carbon-based suspension was 1.0 mm and the adhesive strength between ceramic tile and carbon-based layer was 1.02 ± 0.06 MPa. In addition, the thermal aging results at 100 °C up to 192 h confirmed the high thermal stability and reliability of the electro-thermal laminated ceramics. The development of this laminated ceramic with excellent electro-thermal properties and safety provides a new individual heating device which is highly expected to be widely applied in the field of indoor heat supply.

Laser Surface Treatment of Sintered Alumina

Science.gov (United States)

Hagemann, R.; Noelke, C.; Kaierle, S.; Wesling, V.

Sintered alumina ceramics are used as refractory materials for industrial aluminum furnaces. In this environment the ceramic surface is in permanent contact with molten aluminum resulting in deposition of oxidic material on its surface. Consequently, a lower volume capacity as well as thermal efficiency of the furnaces follows. To reduce oxidic adherence of the ceramic material, two laser-based surface treatment processes were investigated: a powder- based single-step laser cladding and a laser surface remelting. Main objective is to achieve an improved surface quality of the ceramic material considering the industrial requirements as a high process speed.

Influence of B2O3 content on sintering behaviour and dielectric properties of La2O3-B2O3-CaO/Al2O3 glass-ceramic composites for LTCC applications

Science.gov (United States)

Wang, F. L.; Zhang, Y. W.; Chen, X. Y.; Mao, H. J.; Zhang, W. J.

2018-01-01

La2O3-B2O3-CaO glasses with different B2O3 content were synthesized by melting method to produce glass/ceramic composites in this work. XRD and DSC results revealed that the diminution of B2O3 content was beneficial to increase the crystallization tendency of glass and improve the quality of crystalline phase, while decreasing the effect of glass during sintering process as sintering aids. The choice of glass/ceramic mass ratio was also influenced by the B2O3 content of glass. Dense samples sintered at 875 ºC showed good dielectric properties which meet the requirement of LTCC applications: moderate dielectric constant (7.8-9.4) and low dielectric loss (2.0×10-3).

Laser sintering of doped strontium aluminate via modified sol-gel for use as a ceramic pigment; Sinterizacao a laser do aluminato de estroncio dopado via sol-gel modificado para aplicacao como pigmento ceramico

Energy Technology Data Exchange (ETDEWEB)

Soares, F.M. dos S.; Valerio, M.E.G. [Universidade Federal de Sergipe (UFS), Sao Cristovao, SE (Brazil)

2017-01-15

Powder of Dy{sup 3+} co-doped SrAl{sub 2}O{sub 4} :Eu{sup 3+} was produced via proteic sol-gel method, a modified sol-gel route which allows the formation of oxides at lower temperatures than other methods. CO{sub 2} laser sintering was used as a method for heat treatment, effective in reducing trivalent europium ions in doped samples. Thermal analysis of the precursors, performed by TG and DTA, revealed that the crystallization of SrAl{sub 2}O{sub 4} phase occurred at approximately 1060 °C. X-ray diffraction showed that the samples, before and after sintering, had monoclinic and hexagonal phases formation. DLS technique revealed the presence of nanosized and micrometric particles, and particle agglomerates, confirmed by SEM images. Micrographs of the fracture surface of a sintered pellet revealed a high degree of densification caused by heat treatment. Photoluminescence measurements showed that the samples after synthesis and before heat treatment with laser had reddish emission, composed of characteristic narrow emission lines from Eu{sup 3+} and more intense emission when the samples were excited at 265 nm. The laser treatment promoted the reduction of Eu{sup 3+} to Eu{sup 2+} and this effect was confirmed by the presence of a wide emission band in the green region of the spectrum with a maximum emission obtained after excitation at 350 nm. The luminescent decay time of the thermally treated sample was approximately 100 min. Via XRF measurements of acquired frit and DTA and TG of the frit, pigment and mixtures of both, it was noticed good compatibility in terms of thermal processes, that indicated that the pigment has a potential to be used in ceramic tiles. (author)

Stoneware tile manufacturing using rice straw ash as feldspar replacement; Fabricacion de gres porcelanico empleando ceniza de tamo de arroz en sustitucion del feldespato

Energy Technology Data Exchange (ETDEWEB)

Alvaro Guzman, A.; John Torres, L.; Martha Cedeno, V.; Silvio Delvasto, A.; Vicente Amigo, B.; Enrique Sanchez, V.

2013-07-01

In this research are presented the results of using rice straw ash (RSA) in low proportions as substitute of feldspar for manufacturing stoneware tiles. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages (25 % and 50 %) of RSA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. Porcelain stoneware tile specimens C0 and CF25 reached bending strength and water absorption values were in accordance with standard ISO 13006 (Annex G, BIa) ( {>=} 35 MPa and {<=} 0.5 %, respectively). However, in porcelain stoneware tile specimens CF50 due to bloating phenomenon was not possible obtain commercial tiles in accordance with standard ISO 13006. By using Scanning Electron Microscopy (SEM) needles of primary and secondary mullite were identified in a vitreous phase; and by using X-Ray Diffraction (XRD) mullite and quartz phases were identified. It was concluded that feldspar can be substituted positively by RSA in stoneware tile pastes. (Author)

Werkstoffwoche 98. Vol. 7. Symposium 9: Ceramics. Symposium 14: Simulation of ceramics

International Nuclear Information System (INIS)

Heinrich, J.; Ziegler, G.; Hermel, W.; Riedel, H.

1999-01-01

The leading subject of this proceedings volume is ceramic materials, with papers on the following subject clusters: Processing (infiltration, sintering, forming) - Physics and chemistry of ceramics (functional ceramics, SiC, ceramic precursors, microstructural properties) - Novel concepts (composites, damage induced by oxidation and mechanical stress, performance until damage under mechanical and thermal stress, layers, nanocomposites). 28 of the conference papers have been prepared for individual retrieval from the ENERGY database. (orig./CB) [de

Modeling and Simulation of Ceramic Arrays to Improve Ballistic Performance

Science.gov (United States)

2014-04-30

Impact with no Adhesive DOP (mm) 10.3 □ □ An adhesive layer of Epoxy Resin was added in between the SiC tile and the Al backing The tile...Tile Gap 0.508 mm with No Adhesive DOP (mm) 17.2 □ An adhesive layer of Epoxy Resin was added in between the SiC tile and the Al backing The...Baseline performance seam assessment (2 ft x 2 ft panels) □ Sintered 4’sq. SiC (Superior Graphite) on Kevlar /Phenolic with 2-ply cover Cover (a

Relation between the microstructure and technological properties of porcelain stoneware. A review

OpenAIRE

Romero, M.; Pérez, J. M.

2015-01-01

Porcelain stoneware is a strongly sintered ceramic material fabricated from ball clays-quartz-feldspar mixtures. Porcelain stoneware is characterized by its excellent technical and functional properties (low water absorption, high mechanical properties, resistant to chemical substances and cleaning agents, aesthetic possibilities …). These characteristic and technical features make that among the different types of ceramic tile, porcelain stoneware is the ceramic product that in the last year...

VOCs monitoring of new materials for ceramic tiles decoration: GC–MS analysis of emissions from common vehicles and inkjet inks during firing in laboratory

International Nuclear Information System (INIS)

Ferrari, G.; Zannini, P.

2017-01-01

The decoration of ceramic tiles “ink-jet revolution” has brought significant advantages to tiles manufacturing, but the explosive diffusion, until 4–5 years ago, of this technique has not been accomplished by an adequate scientific research. Among all the features that have to be studied yet, one of the most important is the influence of the new generation inks on the total emission at ceramic chimneys. In this paper, we present a first characterization of emissions from a set of commercial inks and vehicles: they were collected by propter firing of samples in an electric kiln and analyzed by GC–MS. This study is part of a larger research project, which includes the chemical characterization and the evaluation of thermal behavior of inks and vehicles by TG-DTA and other techniques. The obtained results permit to divide common vehicles into 3 classes, depending on their thermal behavior and emissions pattern. Inks, most of which present an ester based formulation, sometimes mixed with glycols or paraffins, follow the behavior of their single components. The most common formulation leads to the presence in the emission pattern of evaporation products (2-ethylhexyl esters of lauric, myristic, decanoic and octanoic acids) and decomposition products (mainly aldehydes and 2-ethyl-1-hexanol). [es

VOCs monitoring of new materials for ceramic tiles decoration: GC–MS analysis of emissions from common vehicles and inkjet inks during firing in laboratory

Directory of Open Access Journals (Sweden)

Giorgia Ferrari

2017-09-01

Full Text Available The decoration of ceramic tiles “ink-jet revolution” has brought significant advantages to tiles manufacturing, but the explosive diffusion, until 4–5 years ago, of this technique has not been accomplished by an adequate scientific research. Among all the features that have to be studied yet, one of the most important is the influence of the new generation inks on the total emission at ceramic chimneys. In this paper, we present a first characterization of emissions from a set of commercial inks and vehicles: they were collected by propter firing of samples in an electric kiln and analyzed by GC–MS. This study is part of a larger research project, which includes the chemical characterization and the evaluation of thermal behavior of inks and vehicles by TG-DTA and other techniques. The obtained results permit to divide common vehicles into 3 classes, depending on their thermal behavior and emissions pattern. Inks, most of which present an ester based formulation, sometimes mixed with glycols or paraffins, follow the behavior of their single components. The most common formulation leads to the presence in the emission pattern of evaporation products (2-ethylhexyl esters of lauric, myristic, decanoic and octanoic acids and decomposition products (mainly aldehydes and 2-ethyl-1-hexanol.

Study of the adherence between polymer-modified mortars and porcelain stoneware tiles

Directory of Open Access Journals (Sweden)

Alessandra Etuko Feuzicana de Souza Almeida

2005-09-01

Full Text Available Despite the excellent characteristics of porcelain tiles, their application on building facades requires special attention, since this material differs from conventional ceramics and because facades are exposed to weathering that can damage ceramic revetments. The combination of polymer and silica fume to produce mortars results in excellent properties, which are ideal for repairs and revetments requiring high performance. Such improvements justify its study for the installation of porcelain tiles. This article presents bond strength results for mortars containing different amounts of polymer and silica indicating the applicability of these mortars as a construction material. To complement this study, the interface between the porcelain and the mortars was analyzed by scanning electron microscopy (SEM.

Dense cermets containing fine grained ceramics and their manufacture

International Nuclear Information System (INIS)

King, H.L.

1986-01-01

This patent describes a method of producing a ceramic-metal composite (cermet) containing boride-oxide ceramic having components of a first metal boride and a second metal oxide, which ceramic is in mixture in the cermet with elemental metal of the second metal, wherein the cermet is produced by sintering a reaction mixture of the first metal oxide, boron oxide and the elemental second metal. The improvement consists of: combining for the reaction mixture; A. (a) first metal oxide; (b) boron oxide; (c) ceramic component in very finely divided form; and (d) elemental second metal in very finely divided form and in an amount of at least a 100 percent molar excess beyond that amount stoichiometrically required to produce the second metal oxide during sintering; and B. sintering the reaction mixture in inert gas atmosphere

Mineralogy and microstructure of sintered lignite coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Marina Ilic; Christopher Cheeseman; Christopher Sollars; Jonathan Knight [Faculty of Technology and Metallurgy, Belgrade (Yugoslavia)

2003-02-01

Lignite coal fly ash from the 'Nikola Tesla' power plant in Yugoslavia has been characterised, milled, compacted and sintered to form monolithic ceramic materials. The effect of firing at temperatures between 1130 and 1190{sup o}C on the density, water accessible porosity, mineralogy and microstructure of sintered samples is reported. This class C fly ash has an initial average particle size of 82 {mu}m and contains siliceous glass together with the crystalline phases quartz, anorthite, gehlenite, hematite and mullite. Milling the ash to an average particle size of 5.6 m, compacting and firing at 1170{sup o}C for 1 h produces materials with densities similar to clay-based ceramics that exhibit low water absorption. Sintering reduces the amount of glass, quartz, gehlenite and anhydrite, but increases formation of anorthite, mullite, hematite and cristobalite. SEM confirms the formation of a dense ceramic at 1170{sup o}C and indicates that pyroplastic effects cause pore formation and bloating at 1190{sup o}C. 23 refs., 6 figs., 2 tabs.

Investigation on the effect of sintering temperature on kaolin hollow fibre membrane for dye filtration.

Science.gov (United States)

Mohtor, Nur Hamizah; Othman, Mohd Hafiz Dzarfan; Ismail, Ahmad Fauzi; Rahman, Mukhlis A; Jaafar, Juhana; Hashim, Nur Awanis

2017-07-01

Despite its extraordinary price, ceramic membrane can still be able to surpass polymeric membrane in the applications that require high temperature and pressure conditions, as well as harsh chemical environment. In order to alleviate the high cost of ceramic material that still becomes one of the major factors that contributes to the high production cost of ceramic membrane, various attempts have been made to use low cost ceramic materials as alternatives to well-known expensive ceramic materials such as alumina, silica, and zirconia in the fabrication of ceramic membrane. Thus, local Malaysian kaolin has been chosen as the ceramic material in this study for the preparation of kaolin hollow fibre membrane since it is inexpensive and naturally abundant in Malaysia. Due to the fact that the sintering process plays a prominent role in obtaining the desired morphology, properties, and performances of prepared ceramic membrane, the aim of this work was to study the effect of different sintering temperatures applied (ranging from 1200 to 1500 °C) in the preparation of kaolin hollow fibre membrane via dry/wet phase inversion-based spinning technique and sintering process. The morphology and properties of membrane were then characterised by SEM, AFM, FTIR, XRD, and three-point bending test, while the performances of membrane were investigated by conducting water permeation and Reactive Black 5 (RB5) dye rejection tests. From the experimental results obtained, the sintering temperature of 1400 °C could be selected as the optimum sintering temperature in preparing the kaolin hollow fibre membrane with the dense sponge-like structure of separation layer that resulted in the good mechanical strength of 70 MPa with the appreciable water permeation of 75 L/h m 2  bar and RB5 rejection of 68%.

Resistance to bond degradation between dual-cure resin cements and pre-treated sintered CAD-CAM dental ceramics

Science.gov (United States)

Osorio, Raquel; Monticelli, Francesca; Osorio, Estrella; Toledano, Manuel

2012-01-01

Objective: To evaluate the bond stability of resin cements when luted to glass-reinforced alumina and zirconia CAD/CAM dental ceramics. Study design: Eighteen glass-infiltrated alumina and eighteen densely sintered zirconia blocks were randomly conditioned as follows: Group 1: No treatment; Group 2: Sandblasting (125 µm Al2O3-particles); and Group 3: Silica-coating (50 µm silica-modified Al2O3-particles). Composite samples were randomly bonded to the pre-treated ceramic surfaces using different resin cements: Subgroup 1: Clearfil Esthetic Cement (CEC); Subgroup 2: RelyX Unicem (RXU); and Subgroup 3: Calibra (CAL). After 24 h, bonded specimens were cut into 1 ± 0.1 mm2 sticks. One-half of the beams were tested for microtensile bond strength (MTBS). The remaining one-half was immersed in 10 % NaOCl aqueous solution (NaOClaq) for 5 h before testing. The fracture pattern and morphology of the debonded surfaces were assessed with a field emission gun scanning electron microscope (FEG-SEM). A multiple ANOVA was conducted to analyze the contributions of ceramic composition, surface treatment, resin cement type, and chemical challenging to MTBS. The Tukey test was run for multiple comparisons (p ceramic interfacial longevity depended on cement selection rather than on surface pre-treatments. The MDP-containing and the self-adhesive resin cements were both suitable for luting CAD/CAM ceramics. Despite both cements being prone to degradation, RXU luted to zirconia or untreated or sandblasted alumina showed the most stable interfaces. CAL experimented spontaneous debonding in all tested groups. Key words:CAD/CAM ceramic, alumina, zirconia, resin cement, surface pre-treatment, sandblasting, silica-coating, chemical aging, bond degradation, microtensile bond strength. PMID:22322517

Dilatometric study of anisotropic sintering of alumina/zirconia laminates with controlled fracture behaviour

Czech Academy of Sciences Publication Activity Database

Maca, K.; Pouchlý, V.; Drdlík, D.; Hadraba, Hynek; Chlup, Zdeněk

2017-01-01

Roč. 37, č. 14 (2017), s. 4287-4295 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GA15-06390S; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Alumina/zirconia laminate * Crack deflection * Master sintering curve * Sintering shrinkage Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 3.411, year: 2016

Reassessing Roman ceramic building materials: economics, logistics and social factors in the supply of tile to Dorchester on Thames, Oxfordshire

Directory of Open Access Journals (Sweden)

Edward C. Peveler

2017-01-01

Full Text Available This research explores the supply of Roman ceramic building materials to Dorchester on Thames, Oxfordshire. Mineralogy and bulk chemistry of tile fabrics were analysed by thin-section and scanning electron microscopy. The assemblage from this Roman ‘small town’ has shown, besides the existence of local manufacture, that tegulae were on occasion transported c. 50 km by road to the site. The ‘pink grog-tempered ware’ fabric in which some tegulae were made is analogous to a fabric used to produce large storage jars in the vicinity of Stowe Park, Buckinghamshire. Analysis and discussion of the mechanisms and logistics which facilitated the production and long-distance transport of these tiles and jars is undertaken. Social and economic factors involved in their production and purchase are proposed. This study demonstrates the importance of greater levels of analysis of building materials, with the potential to inform us about social strata beneath those most visible in the historical and archaeological record, and a significant, often neglected aspect of the Roman economy.

Microstructural variation of vitrified floor tile incorporated with granitic rock waste

International Nuclear Information System (INIS)

Souza, A.J.; Holanda, J.N.F.

2009-01-01

The ornamental rock industry from Northwest Fluminense generates huge amounts of wastes in the form of a fine powder. These wastes are deposited in nature without any care about environmental degradation, which can cause damage to public health, pollution of the natural water sources, and silted banks of rivers. In addition, they also can to affect the landscape aesthetically. In this work was used a granitic rock waste from Santo Antonio de Padua-RJ. This waste is rich in alkaline oxides, which promote the formation of liquid phase and assist the densification of traditional ceramics. The ceramic bodies with up to 47.5% granitic rock waste were pressed at 50 MPa. The ceramic pieces were fired at 1250 deg C. The evolution of sintered microstructure was evaluated by scanning electron microscopy and X-ray diffraction. The results showed that the granitic rock waste influences significantly the microstructure of the sintered ceramic bodies. (author)

Effect of ZrO2 on the sintering behavior, strength and high-frequency dielectric properties of electrical ceramic porcelain insulator

Science.gov (United States)

Singh Mehta, Niraj; Sahu, Praveen Kumar; Ershad, Md; Saxena, Vipul; Pyare, Ram; Ranjan Majhi, Manas

2018-01-01

In the present study, the effect of ZrO2 on the sintering, strength and dielectric behavior of electrical ceramic porcelain insulator with substituting alumina content by zirconia (in weight percentage from 0% to 30%) is investigated. The different composition of samples containing different zirconia (ZrO2) contents of 0, 10, 20, and 30 wt% are prepared using the uniaxial pressure technique applying 160 MPa pressure. Further, the prepared samples are also analyzed for sintering temperatures (1350 °C), and effects are observed on mechanical and electric properties of porcelain insulator. Different characterizations such as Dilatometer, x-ray diffraction, scanning electron microscopy and differential thermal analysis/thermo gravimetric analysis were used to evaluate the thermal, phase detection, micro structural and weight loss changes by increasing concentration of ZrO2 on base porcelain composition. At 1350 °C, for the composition having 20 wt% ZrO2 with 10 wt% alumina, the maximum density was observed 2.81 g cm-3 with a porosity of 2.23%. The highest tensile strength of 41 ± 3 MPa is observed for the same sample composition. The minimum value of thermal expansion coefficient is found to be in the range of 10-6 for the sample with 30 wt% ZrO2 content sintered at 1350 °C compared to other prepared samples. Similarly, the highest dielectric value (5.1-4.4) having dielectric loss (0.08-0.12) is achieved for the sample with 30 wt% ZrO2 content sintered at 1350 °C in the frequency range of 4-20 GHz at room temperature. According to the mechanical properties, the composition having 20 wt% ZrO2 on base ceramic porcelain composition has enormous potential to serve as a high strength refractory material. For dielectric properties, the composition having 30 wt% ZrO2 is more suitable for the electrical application.

Effect of Ceramic Surface Treatments After Machine Grinding on the Biaxial Flexural Strength of Different CAD/CAM Dental Ceramics.

Science.gov (United States)

Bagheri, Hossein; Hooshmand, Tabassom; Aghajani, Farzaneh

2015-09-01

This study aimed to evaluate the effect of different ceramic surface treatments after machining grinding on the biaxial flexural strength (BFS) of machinable dental ceramics with different crystalline phases. Disk-shape specimens (10mm in diameter and 1.3mm in thickness) of machinable ceramic cores (two silica-based and one zirconia-based ceramics) were prepared. Each type of the ceramic surfaces was then randomly treated (n=15) with different treatments as follows: 1) machined finish as control, 2) machined finish and sandblasting with alumina, and 3) machined finish and hydrofluoric acid etching for the leucite and lithium disilicate-based ceramics, and for the zirconia; 1) machined finish and post-sintered as control, 2) machined finish, post-sintered, and sandblasting, and 3) machined finish, post-sintered, and Nd;YAG laser irradiation. The BFS were measured in a universal testing machine. Data based were analyzed by ANOVA and Tukey's multiple comparisons post-hoc test (α=0.05). The mean BFS of machined finish only surfaces for leucite ceramic was significantly higher than that of sandblasted (P=0.001) and acid etched surfaces (P=0.005). A significantly lower BFS was found after sandblasting for lithium disilicate compared with that of other groups (Pceramics was affected by the type of ceramic material and surface treatment method. Sandblasting with alumina was detrimental to the strength of only silica-based ceramics. Nd:YAG laser irradiation may lead to substantial strength degradation of zirconia.

Studies of ZrO{sub 2}-Y{sub 2}O{sub 3} ceramics properties sintered in conventional and microwave oven; Estudos das propriedades de ceramicas de ZrO{sub 2}-Y{sub 2}O{sub 3} sinterizadas em forno convencional de microondas

Energy Technology Data Exchange (ETDEWEB)

Gelfuso, M V; Capistrano, D; Thomazini, D [Universidade de Fortaleza (UNIFOR), CE (Brazil); Grzebielucka, E C; Chinelatto, A L; Chinelatto, A S.A. [Universidade Estadual de Ponta Grossa (DEMa/UFPG), PR (Brazil). Dept. de Engenharia de Materiais

2009-07-01

The ceramic materials processing with nano grain size has developed materials with new properties or improves some of its existing properties. To obtain ceramics with nano grain size, besides that to obtaining nanometric powders, a major goal is to keep the grains size after sintering. Contributing in this line of research, this study aimed to sinter zirconia-Yttria powders through two processes: conventional and microwave sintering. Zirconia stabilized with Yttria powders were obtained by chemical route based on Pechini method. Cylindrical samples were sintered between 1300 to 1500 deg C between 10 and 40 minutes. The samples were characterized by Xray diffraction, Scanning Electron Microscopy and apparent density. It was observed that the final microstructure is influenced by both methods of sintering as the curve of firing used. (author)

Coating of ceramic powders by chemical vapor deposition techniques (CVD)

International Nuclear Information System (INIS)

Haubner, R.; Lux, B.

1997-01-01

New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

Mechanical behavior of alumina and alumina-feldspar based ceramics in an acetic acid (4%) environment

International Nuclear Information System (INIS)

Stumpf, Aisha S.G.; Bergmann, Carlos P.; Vicenzi, Juliane; Fetter, Rebecca; Mundstock, Karina S.

2009-01-01

This study investigates the mechanical properties of alumina-feldspar based ceramics when exposed to an aggressive environment (acetic acid 4%). Alumina ceramics containing different concentrations of feldspar (0%, 1%, 5%, 10%, or 40%) were sintered at either 1300, 1600, or 1700 o C. Flaws (of width 0%, 30%, or 50%) were introduced into the specimens using a saw. Half of these ceramic bodies were exposed to acetic acid. Their flexural strength, K IC , and porosity were measured and the fractured samples were evaluated using scanning electronic- and optical microscopy. It was found that in the ceramic bodies sintered at 1600 o C, feldspar content up to 10% improved flexural strength and K IC, and reduced porosities. Generally, it was found that acetic acid had a weakening effect on the flexural strength of samples sintered at 1700 o C but a beneficial effect on K IC of ceramics sintered at 1600 o C. It was concluded that alumina-based ceramics with feldspar content up to 10% and sintered at higher temperatures would perform better in an aggressive environment similar to oral cavity.

Characterization of sugarcane bagasse ash for use in ceramic bodies

Energy Technology Data Exchange (ETDEWEB)

Faria, K.C.P.; Gurgel, R.F.; Holanda, J.N.F., E-mail: katiacpf@terra.com.br, E-mail: rfguenf2009@hotmail.com, E-mail: holanda@uenf.br [Universidade Estadual do Norte Fluminense (LAMAV/GMCer/UENF), Campos dos Goytacazes-RJ (Brazil)

2009-07-01

The objective of this work is to characterization of sugarcane bagasse ash waste aiming the use it in red ceramic industry. The characterization was done in terms of chemical composition, X-ray diffraction, particle size distribution, morphology, and plasticity. The results show that the cane bagasse ash waste is a non plastic material, which contains high content of silica and minor amounts of Al, Fe, Ca, Mg, and K oxides. Thus, the sugar cane bagasse ash waste presents high potential for application in the manufacture of ceramic products such as bricks, roofing tiles, and ceramic tiles. (author)

Characterization of sugarcane bagasse ash for use in ceramic bodies

International Nuclear Information System (INIS)

Faria, K.C.P.; Gurgel, R.F.; Holanda, J.N.F.

2009-01-01

The objective of this work is to characterization of sugarcane bagasse ash waste aiming the use it in red ceramic industry. The characterization was done in terms of chemical composition, X-ray diffraction, particle size distribution, morphology, and plasticity. The results show that the cane bagasse ash waste is a non plastic material, which contains high content of silica and minor amounts of Al, Fe, Ca, Mg, and K oxides. Thus, the sugar cane bagasse ash waste presents high potential for application in the manufacture of ceramic products such as bricks, roofing tiles, and ceramic tiles. (author)

Flexural resistance of Cerec CAD/CAM system ceramic blocks. Part 2: Outsourcing materials.

Science.gov (United States)

Sedda, Maurizio; Vichi, Alessandro; Del Siena, Francesco; Louca, Chris; Ferrari, Marco

2014-02-01

To test different Cerec CAD/CAM system ceramic blocks, comparing mean flexural strength (sigma), Weibull modulus (m), and Weibull characteristic strength (sigma0) in an ISO standardized set-up. Following the recent ISO Standard (ISO 6872:2008), 11 types of ceramic blocks were tested: IPS e.max CAD MO, IPS e.max CAD LT and IPS e.max CAD HT (lithium disilicate glass-ceramic); In-Ceram SPINELL, In-Ceram Alumina and In-Ceram Zirconia (glass-infiltrated materials); inCoris AL and In-Ceram AL (densely sintered alumina); In-Ceram YZ, IPS e.max Zir-CAD and inCoris ZI (densely sintered zirconia). Specimens were cut out from ceramic blocks, finished, crystallized/infiltrated/sintered, polished, and tested in a three-point bending test apparatus. Flexural strength, Weibull characteristic strength, and Weibull modulus were obtained. A statistically significant difference was found (P ceramic (sigma = 272.6 +/- 376.8 MPa, m = 6.2 +/- 11.3, sigma0 = 294.0 +/- 394.1 MPa) and densely sintered alumina (sigma = 441.8 +/- 541.6 MPa, m = 11.9 +/- 19.0, sigma0 = 454.2 +/- 565.2 MPa). No statistically significant difference was found (P = 0.254) in glass infiltrated materials (sigma = 376.9 +/- 405.5 MPa, m = 7.5 +/- 11.5, sigma0 = 393.7 +/- 427.0 MPa). No statistically significant difference was found (P = 0.160) in densely sintered zirconia (sigma = 1,060.8 +/- 1,227.8 MPa, m = 5.8 +/- 7.4, sigma0 = 1,002.4 +/- 1,171.0 MPa). Not all the materials tested fulfilled the requirements for the clinical indications recommended by the manufacturer.

[Effect of repeated sintering and variations in thickness on the color and microstructure of dental lithium disilicate-based glass ceramic veneers].

Science.gov (United States)

Cui, Huang; Jia, Yu; Shaofeng, Meng; Biyun, Gao

2017-08-01

Objective The aim of this study is to evaluate the effect of repeated sintering and variation in thickness on the color and microstructure of dental lithium disilicate-based glass ceramic veneers. Methods A total of 24 computer aided design and computer aided manufacturing (CAD/CAM) veneers was fabricated using the IPS e.max-CAD LS2 and then randomly divided into four groups (S0, S1, S2, S3; n=6). Each group was sintered 0, 1, 2, 3 times individually according to the manufacturer's recommendation. The color parameters (L, C, H, a, b values) of all the specimens were measured by a Vita easyshade dental colorimeter. The results were statistically analyzed using the SAS 9.1.3 software for MANOVA and LSD. Subsequently, the microstructures of the intersecting surfaces of the specimens were observed by scanning electron microscopy (SEM). Results After repeated sintering, the L value significantly decreased (P<0.05). For the C and b values, statistical differences were observed among the groups except between S2 and S3. SEM results showed that the interlocking microstructures of rod-shaped Li₂Si₂O₅ crystals became more compact when the number of sintering times was increased. Conclusion Repeated sintering exhibited significant influence on the color of the IPS e.max-CAD LS2 veneers.

All-ceramic or metal-ceramic tooth-supported fixed dental prostheses (FDPs)? A systematic review of the survival and complication rates. Part II: Multiple-unit FDPs.

Science.gov (United States)

Pjetursson, Bjarni Elvar; Sailer, Irena; Makarov, Nikolay Alexandrovich; Zwahlen, Marcel; Thoma, Daniel Stefan

2015-06-01

To assess the 5-year survival of metal-ceramic and all-ceramic tooth-supported fixed dental prostheses (FDPs) and to describe the incidence of biological, technical and esthetic complications. Medline (PubMed), Embase and Cochrane Central Register of Controlled Trials (CENTRAL) searches (2006-2013) were performed for clinical studies focusing on tooth-supported FDPs with a mean follow-up of at least 3 years. This was complemented by an additional hand search and the inclusion of 10 studies from a previous systematic review [1]. Survival and complication rates were analyzed using robust Poisson's regression models to obtain summary estimates of 5-year proportions. Forty studies reporting on 1796 metal-ceramic and 1110 all-ceramic FDPs fulfilled the inclusion criteria. Meta-analysis of the included studies indicated an estimated 5-year survival rate of metal-ceramic FDPs of 94.4% (95% CI: 91.2-96.5%). The estimated survival rate of reinforced glass ceramic FDPs was 89.1% (95% CI: 80.4-94.0%), the survival rate of glass-infiltrated alumina FDPs was 86.2% (95% CI: 69.3-94.2%) and the survival rate of densely sintered zirconia FDPs was 90.4% (95% CI: 84.8-94.0%) in 5 years of function. Even though the survival rate of all-ceramic FDPs was lower than for metal-ceramic FDPs, the differences did not reach statistical significance except for the glass-infiltrated alumina FDPs (p=0.05). A significantly higher incidence of caries in abutment teeth was observed for densely sintered zirconia FDPs compared to metal-ceramic FDPs. Significantly more framework fractures were reported for reinforced glass ceramic FDPs (8.0%) and glass-infiltrated alumina FDPs (12.9%) compared to metal-ceramic FDPs (0.6%) and densely sintered zirconia FDPs (1.9%) in 5 years in function. However, the incidence of ceramic fractures and loss of retention was significantly (p=0.018 and 0.028 respectively) higher for densely sintered zirconia FDPs compared to all other types of FDPs. Survival rates of all

Effect of ZnO Nanoparticles on the Sintering Behavior and Physical Properties of Bi0.5(Na0.8K0.2)0.5TiO3 Lead-Free Ceramics

Science.gov (United States)

Vuong, Le Dai; Truong-Tho, Nguyen

2017-11-01

Sintered Bi0.5(Na0.8K0.2)0.5TiO3 + x wt.% ZnO nanoparticle (BNKT- xZnOn) ceramics have been fabricated by conventional annealing with the aid of ultrasound waves for preliminary milling. Because of the presence of the liquid Bi2O3-ZnO phase at the eutectic point of 738°C, the sintering temperature decreased from 1150°C to 1000°C, and the morphology phase boundary of BNKT- xZnOn ceramics can be clarified by two separated peaks at (002)T and (200)T of 2 θ in the x-ray diffraction (XRD) patterns. The improvement of ferroelectric properties has been obtained for BNZT-0.2 wt.% ZnOn ceramics by the increase of remanent polarization up to 20.4 μC/cm2 and a decrease of electric coercive field down to 14.2 kV/cm. The piezoelectric parameters of the ceramic included a piezoelectric charge constant of d 31 = 78 pC/N; electromechanical coupling factors k p = 0.31 and k t = 0.34, larger than the values of 42 pC/N, 0.12 and 0.13, respectively, were obtained for the BNKT ceramics.

Homogeneity of Gd-based garnet transparent ceramic scintillators for gamma spectroscopy

Science.gov (United States)

Seeley, Z. M.; Cherepy, N. J.; Payne, S. A.

2013-09-01

Transparent polycrystalline ceramic scintillators based on the composition Gd1.49Y1.49Ce0.02Ga2.2Al2.8O12 are being developed for gamma spectroscopy detectors. Scintillator light yield and energy resolution depend on the details of various processing steps, including powder calcination, green body formation, and sintering atmosphere. We have found that gallium sublimation during vacuum sintering creates compositional gradients in the ceramic and can degrade the energy resolution. While sintering in oxygen produces ceramics with uniform composition and little afterglow, light yields are reduced, compared to vacuum sintering. By controlling the atmosphere during the various process steps, we were able to minimize the gallium sublimation, resulting in a more homogeneous composition and improved gamma spectroscopy performance.

Oxide ceramics

International Nuclear Information System (INIS)

Ryshkewitch, E.; Richerson, D.W.

1985-01-01

The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

Wear Behavior of Cold Pressed and Sintered Al2O3/TiC/CaF2Al2O3/TiC Laminated Ceramic Composite

Institute of Scientific and Technical Information of China (English)

Xuefeng YANG; Jian CHENG; Peilong SONG; Shouren WANG; Liying YANG; Yanjun WANG; Ken MAO

2013-01-01

A novel laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite was fabricated through cold pressing and sintering to achieve better anti-wear performance,such as low friction coefficient and low wear rate.Al2O3/TiC/CaF2 and Al2O3/TiC composites were alternatively built layer-by-layer to obtain a sandwich structure.Solid lubricant CaF2 was added evenly into the Al2O3/TiC/CaF2 layer to reduce the friction and wear.Al2O3/TiC ceramic was also cold pressed and sintered for comparison.Friction analysis of the two ceramics was then conducted via a wear-and-tear machine.Worn surface and surface compositions were examined by scanning electron microscopy and energy dispersion spectrum,respectively.Results showed that the laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite has lower friction coefficient and lower wear rate than those of Al2O3/TiC ceramic alone because of the addition of CaF2 into the laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite.Under the friction load,the tiny CaF2 particles were scraped from the Al2O3/TiC/CaF2 layer and spread on friction pairs before falling off into micropits.This process formed a smooth,self-lubricating film,which led to better anti-wear properties.Adhesive wear is the main wear mechanism of Al2O3/TiC/CaF2 layer and abrasive wear is the main wear mechanism of Al2O3/TiC layer.

Concentrated solar energy used for sintering magnesium titanates for electronic applications

Science.gov (United States)

Apostol, Irina; Rodríguez, Jose; Cañadas, Inmaculada; Galindo, Jose; Mendez, Senen Lanceros; de Abreu Martins, Pedro Libȃnio; Cunha, Luis; Saravanan, Kandasamy Venkata

2018-04-01

Solar energy is an important renewable source of energy with many advantages: it is unlimited, clean and free. The main objective of this work was to sinter magnesium titanate ceramics in a solar furnace using concentrated solar energy, which is a novel and original process. The direct conversion of solar power into high temperature makes this process simple, feasible and ecologically viable/environmentally sustainable. We performed the solar sintering experiments at Plataforma Solar de Almeria-CIEMAT, Spain. This process takes place in a vertical axis solar furnace (SF5-5 kW) hosting a mobile flat mirror heliostat, a fixed parabolic mirror concentrator, an attenuator and a test table the concentrator focus. We sintered (MgO)0.63(TiO2)0.37, (MgO)0.49(TiO2)0.51, (MgO)0.50(TiO2)0.50 ceramics samples in air at about 1100 °C for a duration of 16 min, 1 h, 2 h and 3 h in the solar furnace. The MgO/TiO2 ratio and the dwell time was varied in order to obtain phase pure MgTiO3 ceramic. We obtained a pure MgTiO3 geikielite phase by solar sintering of (MgO)0.63(TiO2)0.37 samples at 1100 °C (16 min-3 h). Samples of (MgO)0.63(TiO2)0.37, solar sintered at 1100 °C for 3 h, resulted in well-sintered, non-porous samples with good density (3.46 g/cm3). The sintered samples were analyzed by XRD for phase determination. The grain and surface morphology was observed using SEM. Electrical measurements were carried out on solar sintered samples. The effect of processing parameters on microstructure and dielectric properties were investigated and is presented.

Raw materials from the region of Rio Claro - SP for the manufacture of ceramic coatings: technological characteristics and geological-technological modeling

International Nuclear Information System (INIS)

Cunha, R.A.; Roveri, C.D.; Maestrelli, S.C.

2016-01-01

The Santa Gertrudes Ceramic Polo (PCSG) is the largest national producer of ceramic tiles, located in east-central region of Sao Paulo, encompassing different cities. PCSG uses various clays as the main raw material from the Corumbatai Formation, which is inserted in the Sedimentary Basin of Parana, with more than 1.5 square kilometers. In this context, X-ray diffractograms of samples from different areas of PCSG were used for application of the cluster analysis. Aiming to group the samples in families and subsequently to seek the most representative for the complete analysis. Also, ceramic tests were made by the following methods: the green bulk density after pressing, flexural strength modulus for green. , tests were conducted after firing at 1070 °C and 1120 °C: apparent density after drying, flexural modulus; after firing: apparent density after firing, water absorption linear shrinkage sintering, apparent porosity, modulus of resistance to bending after burning. Further, from the georeferenced sample were created tables for industry in the area, to facilitate the identification of new sample by XRD. Furthermore, the 3D model of the region was developed from the interesting characteristics for ceramic use, using Micromine Mining Software, Enterprise Micromine. (author)

A kinetic study on the development of porosity in porcelain stoneware tile sintering

Directory of Open Access Journals (Sweden)

Jazayeri, S. H.

2007-02-01

Full Text Available The aim of this work is to develop a mathematical model to study the mechanism of elimination of total porosity as a function of soaking time using the Navier-Stokes. Then, parameters of the model such as kinetic constants and apparent activation energy are calculated on the basis of experimental data for a standard porcelain stoneware tile composition. The theoretical data calculated from the model are in good agreement with the experimental data. Using the model developed, it is possible to estimate the best soaking time to obtain minimum total porosity at a given firing temperature . The effects of nepheline on sintering process of porcelain stoneware tile is investigated. It was found that when the nepheline syenite content of the starting mix was increased to 10%, the constant kp of the kinetic equation also increased. The results showed that addition of nepheline to composition of porcelain stoneware bodies was influenced remarkably suitable soaking time to obtain the minimum total porosity and increased shrinkage and bulk density while total and closed porosity fall down.

El propósito de este trabajo es desarrollar un modelo matemático tipo Navier-Stokes para estudiar el mecanismo de eliminación de la porosidad en función del tiempo de maduración en cocción. Los parámetros del modelo tales como las constantes cinéticas y la energía de activación aparente se calcularon a partir de datos experimentales para una composición de gres porcelánico estándar. Los datos teóricos obtenidos a partir del modelo están en buena concordancia con los datos experimentales. Se investigaron los efectos de la nefelina en el gres porcelánico, encontrado que cuando se aumenta el contenido hasta un 10%, la constante de la ecuación cinética kp aumenta. Empleando el modelo desarrollado, es posible estimar el tiempo de maduración en cocción para obtener la porosidad mínima (se alcanza la eliminación de la porosidad debido a la presi

Modeling sintering of multilayers under influence of gravity

DEFF Research Database (Denmark)

Frandsen, Henrik Lund; Olevsky, Eugene; Tadesse Molla, Tesfaye

2013-01-01

, which describes the combined effect of sintering and gravity of thin multilayers, is derived and later compared with experimental results. It allows for consideration of both uniaxial and biaxial stress states. The model is based on the Skorohod-Olevsky viscous sintering framework, the classical...... laminate theory and the elastic-viscoelastic correspondence principle. The modeling approach is then applied to illustrate the effect of gravity during sintering of thin layers of cerium gadolinium oxide (CGO), and it is found to be significant. © 2012 The American Ceramic Society....

Utilization of hard rock dust with red clay to produce roof tiles

Directory of Open Access Journals (Sweden)

Mst. Shanjida Sultana

2015-03-01

Full Text Available Utilization of rock dust to produce roof tiles and its effects on properties of tiles, mixed with red clay collected from Naogaon district of Bangladesh were investigated. After proper characterization of the raw materials, tiles were prepared with different percentages of rock dust (10-50% mixed with clay sintered from 850-1100 °C temperature. Rock dust has been found good for using as fluxing material after XRF study. The samples were tested for different properties such as water absorption, porosity, mechanical strength, linear shrinkage, and bulk density. The strength values have exceeded the minimum standard requirement for roof tiles with low water absorption in most samples. The results obtained made it possible to conclude about the possibility of producing roof tiles incorporating up to 40% of rock dust having better properties (lower water absorption 6.5%, strength value 31.97 MPa fired at 900 °C. Therefore these dust acts as a fluxing agent and reducing the sinteringtemperature of the clay material.

Recycling of porcelain tile polishing residue in portland cement: hydration efficiency.

Science.gov (United States)

Pelisser, Fernando; Steiner, Luiz Renato; Bernardin, Adriano Michael

2012-02-21

Ceramic tiles are widely used by the construction industry, and the manufacturing process of ceramic tiles generates as a major residue mud derived from the polishing step. This residue is too impure to be reused in the ceramic process and is usually discarded as waste in landfills. But the analysis of the particle size and concentration of silica of this residue shows a potential use in the manufacture of building materials based on portland cement. Tests were conducted on cement pastes and mortars using the addition of 10% and 20% (mass) of the residue. The results of compressive strength in mortars made up to 56 days showed a significant increase in compressive strength greater than 50%. The result of thermogravimetry shows that portlandite is consumed by the cement formed by the silica present in the residue in order to form calcium silicate hydrate and featuring a pozzolanic reaction. This effect improves the performance of cement, contributes to research and application of supplementary cementitious materials, and optimizes the use of portland cement, reducing the environmental impacts of carbon dioxide emissions from its production.

Reuse of solid petroleum waste in the manufacture of porcelain stoneware tile.

Science.gov (United States)

Pinheiro, B C A; Holanda, J N F

2013-03-30

This study investigates the incorporation of solid petroleum waste as raw material into a porcelain stoneware tile body, in replacement to natural kaolin material by up to 5 wt.%. Tile formulations containing solid petroleum waste were pressed and fired at 1240 °C by using a fast-firing cycle. The tile pieces were tested to determine their properties (linear shrinkage, water absorption, apparent density, and flexural strength), sintered microstructure, and leaching toxicity. The results therefore indicated that the growing addition of solid petroleum waste into tile formulations leads to a decrease of linear shrinkage, apparent density, and flexural strength, and to an increase of water absorption of the produced tile materials. It was also found that the replacement of kaolin with solid petroleum waste, in the range up to 2.5 wt.%, allows the production of porcelain stoneware tile (group BIa, ISO 13006 standard). All concentrations of Ag, As, Ba, Cd, Cr (total), Hg, and Pb of the fired porcelain stoneware tile pieces in the leachate comply with the current regulatory limits. These results indicate that the solid petroleum waste could be used for high-quality porcelain stoneware tile production, thus giving rise to a new possibility for an environmentally friendly management of this abundant waste. Copyright © 2013 Elsevier Ltd. All rights reserved.

Preparation and Characterization of TiB2-(Supra-Nano-Dual-Phase High-Entropy Alloy Cermet by Spark Plasma Sintering

Directory of Open Access Journals (Sweden)

Shulei Zhang

2018-01-01

Full Text Available This paper introduces the preparation method and characterization results of TiB2 ceramics with CoCrFeNiAl high-entropy alloy (HEA as a sintering aid by Spark Plasma Sintering (SPS. Good wettability between HEA and TiB2 was proved by the sessile drop method, indicating promising prospects for this composite. The sintering results showed that the addition of HEA could dramatically promote the sinterability of TiB2. TiB2-5 wt. % HEA dense ceramics prepared at the optimal temperature of 1650 °C showed fine morphology without formation of brittle phases. The liquid phase in the ceramics was highly consistent with the so-called “supra-nano-dual-phase materials (SNDPM”, with near-ideal strength. This study represents the first time that a ceramic-SNDPM composite has been fabricated since the invention of such structures.

Preparation of novel ceramics with high CaO content from steel slag

International Nuclear Information System (INIS)

Zhao, Lihua; Li, Yu; Zhou, Yuanyuan; Cang, Daqiang

2014-01-01

Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

Effect of the application of surface treatments before and after sintering on the flexural strength, phase transformation and surface topography of zirconia.

Science.gov (United States)

Kurtulmus-Yilmaz, Sevcan; Aktore, Huseyin

2018-05-01

To evaluate the effects of airborne-particle abrasion (APA) and Er,Cr:YSGG laser irradiation on 4-point-flexural strength, phase transformation and morphologic changes of zirconia ceramics treated at pre-sintered or post-sintered stage. Three hundred and forty-two bar shaped zirconia specimens were milled with different sizes according to the flexural strength test (n = 10), X-ray diffraction (XRD) (n = 4) and field emission scanning electron microscope (FE-SEM) (n = 4) analyses. For each test protocol, specimens were divided into 4 main groups whether the surface treatments applied before or after sintering and whether the specimens received heat treatment or not as pre-sintered, post-sintered no-heat and post-sintered heat-treated groups, and a group was served as control. Main groups were further divided into 6 equal subgroups according to surface treatment method applied (2 W-, 3 W-, 4 W-, 5 W-, 6 W-laser irradiations and APA). Surface treatments were applied to pre-sintered groups before sintering and to post-sintered groups after sintering. Post-sintered heat-treated groups were subjected to veneer ceramic firing simulation after surface treatments. Flexural strength and flexural modulus values were statistically analysed and monoclinic phase content was calculated. Weibull analysis was used to evaluate strength reliability and fractographic analysis was conducted. Highest flexural strength values were detected at post-sintered no-heat APA and 4W-laser groups (P SEM images pre-sintered groups. Application of surface treatments at pre-sintered stage may be detrimental for zirconia ceramics in terms of flexural strength. Treating the surface of zirconia ceramic before sintering process is not recommended due to significant decrease in flexural strength values. 2 W-4 W Er,Cr:YSGG laser irradiations can be regarded as alternative surface treatment methods when zirconia restoration would be subjected to veneer ceramic firing procedures

Densification of silicon and zirconium carbides by a new process: spark plasma sintering; Densification des carbures de silicium et de zirconium par un procede innovant: le spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Guillard, F

2006-12-15

Materials research for suitable utilization in 4. generation nuclear plants needs new ways to densify testing components. Two carbides, silicon and zirconium carbide seems to be the most suitable choice due to their mechanical, thermal and neutron-transparency properties against next nuclear plant specifications. Nevertheless one main difficulty remains, which is densifying them even at high temperature. Spark Plasma Sintering a new metal-, ceramic- and composite-sintering process has been used to densify both SiC and ZrC. Understanding bases of mass transport mechanisms in SPS have been studied. Composites and interfaces have been processed and analyzed. This manuscript reports original results on SiC and ZrC ceramics sintered with commercial powder started, without additives. (author)

Fabrication and testing of ceramic UO{sub 2} fuel - I-III. Part II, Fabrication of sintered pressed samples UO{sub 2} (Final report); Izrada i ispitivanje keramickog goriva na bazi UO{sub 2}- I-III, II Deo - Dobijanje sinterovanih ispresaka UO{sub 2} (zavrsni izvestaj)

Energy Technology Data Exchange (ETDEWEB)

Novakovic, M; Ristic, M M [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

1961-12-15

Procedure for fabrication of sintered ceramic UO{sub 2} pellets was developed in the Department of reactor materials. The tasks described in this report deal with design and construction of laboratory equipment for treatment of ceramic materials, and fabrication of UO{sub 2} pellets. The procedure was based on cold pressing of appropriately prepared powder and sintering of the of thus obtained pressed samples.

Effect of calcium fluoride on sintering behaviour of SiO2-CaO-Na2O-MgO glass-ceramic system

Directory of Open Access Journals (Sweden)

Bahman Mirhadi

2012-09-01

Full Text Available The crystallization characteristics of glasses based on the SiO2-CaO-Na2O-MgO (SCNM system containing calcium fluoride (CaF2 have been investigated by differential thermal analysis (DTA, X-ray diffraction (XRD and scanning electron microscopy (SEM. The partial replacement of CaO by CaF2 in the studied glass-ceramics led to the development of different crystalline phase assemblages, including wollastonite and diopside using various heat-treatment processes. With the increase of CaF2 content, the crystallization temperature of the glass and the strength of the crystallization peak temperature decreases. Addition of CaF2 up to 6.0 mol%, as expected, improved the sinterability. This sample reached to maximum density by sintering at 950 °C.

Ceramic Laser Materials

Directory of Open Access Journals (Sweden)

Guillermo Villalobos

2012-02-01

Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

Ceramic Laser Materials

Science.gov (United States)

Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

2012-01-01

Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

Wettability of zirconium diboride ceramics by Ag, Cu and their alloys with Zr

International Nuclear Information System (INIS)

Muolo, M.L.; Ferrera, E.; Novakovic, R.; Passerone, A.

2003-01-01

Sintered ZrB 2 ceramics, pure and with 4 wt.% Ni as sintering aid, have been tested in contact with liquid Ag, Cu, Ag-Cu and Ag-Cu-Zr. ''Pure'' ZrB 2 ceramics are wetted by Ag-Zr alloys, and ZrB 2 /Ni ceramics also by pure Cu. The wetting behaviour is briefly discussed in terms of existing wetting theories

Determination of radon exhalation rates from tiles using active and passive techniques

International Nuclear Information System (INIS)

Al-Jarallah, M.I.; Abu-Jarad, F.; Fazal-ur-Rehman

2001-01-01

Measurements of radon exhalation rates for selected samples of tiles used in Saudi Arabia were carried out using active and passive measuring techniques. These samples were granite, marble and ceramic. In the active method, a PC-based radon gas analyzer with emanation container was used, while, in the passive method, PM-355 nuclear track detectors with the 'can technique' were applied for 180 days. A comparison of the exhalation rates measured by the two techniques showed a good linear correlation coefficient of 0.7. The granite samples showed an average radon exhalation rate of 0.7 Bq m -2 h -1 , which was higher than that of marble and ceramic by more than twofold. The radon exhalation rates measured by the 'can technique' showed a non-uniform exhalation from the surface of the same tile