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Sample records for sintering ceramic tiles

  1. Cellular ceramics made from porcelain tile polishing wastes: influence of sintering time

    International Nuclear Information System (INIS)

    Guimaraes, A.F.; Zanelatto, C.C.; Uggioni, E.; Bernardin, A.M.

    2009-01-01

    This paper deals with the physical, microstructural and mechanical characterization of cellular ceramics made from porcelain polishing wastes, which were expanded by the bubble formation technique during the sintering process. The microstructure, linear expansion, bulk density (mercury immersion) and mechanical behavior (compressive strength) were determined to characterize the glass foam obtained. Moreover, the porcellaneous residue was characterized by chemical and phase analyses, particle size (laser diffraction) and thermal behavior. As a result, the higher the soaking time during heat treatment at 1200 deg C the lower the density obtained for the cellular ceramic due to CO 2 expansion, and lower the mechanical strength of the samples. The microstructure shows spherical cells and completely closed pores, resulting in a cheap way to obtain low density material with adequate mechanical strength, avoiding the disposal of wastes from the ceramic industry. (author)

  2. Method of sintering ceramic materials

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  3. Interlocking wettable ceramic tiles

    Science.gov (United States)

    Tabereaux, Jr., Alton T.; Fredrickson, Guy L.; Groat, Eric; Mroz, Thomas; Ulicny, Alan; Walker, Mark F.

    2005-03-08

    An electrolytic cell for the reduction of aluminum having a layer of interlocking cathode tiles positioned on a cathode block. Each tile includes a main body and a vertical restraining member to prevent movement of the tiles away from the cathode block during operation of the cell. The anode of the electrolytic cell may be positioned about 1 inch from the interlocking cathode tiles.

  4. Cellular ceramics made from porcelain tile polishing wastes: influence of sintering time; Ceramicas cellulares obtidas a partir de residuo de polimento de porcelanato: influencia do tempo de sinterizacao

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, A.F.; Zanelatto, C.C.; Uggioni, E. [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Dept. de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial, Tijucas, SC (Brazil). Tecnologia em Ceramica

    2009-07-01

    This paper deals with the physical, microstructural and mechanical characterization of cellular ceramics made from porcelain polishing wastes, which were expanded by the bubble formation technique during the sintering process. The microstructure, linear expansion, bulk density (mercury immersion) and mechanical behavior (compressive strength) were determined to characterize the glass foam obtained. Moreover, the porcellaneous residue was characterized by chemical and phase analyses, particle size (laser diffraction) and thermal behavior. As a result, the higher the soaking time during heat treatment at 1200 deg C the lower the density obtained for the cellular ceramic due to CO{sub 2} expansion, and lower the mechanical strength of the samples. The microstructure shows spherical cells and completely closed pores, resulting in a cheap way to obtain low density material with adequate mechanical strength, avoiding the disposal of wastes from the ceramic industry. (author)

  5. Composite treatment of ceramic tile armor

    Science.gov (United States)

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN

    2010-12-14

    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  6. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  7. Fibrous-Ceramic/Aerogel Composite Insulating Tiles

    Science.gov (United States)

    White, Susan M.; Rasky, Daniel J.

    2004-01-01

    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  8. Electrokinetic desalination of glazed ceramic tiles

    DEFF Research Database (Denmark)

    Ottosen, Lisbeth M.; Ferreira, Celia; Christensen, Iben Vernegren

    2010-01-01

    Electrokinetic desalination is a method where an applied electric DC field is the driving force for removal of salts from porous building materials. In the present paper, the method is tested in laboratory scale for desalination of single ceramic tiles. In a model system, where a tile...

  9. Boric oxide or boric acid sintering aid for sintering ceramics

    International Nuclear Information System (INIS)

    Lawler, H.A.

    1979-01-01

    The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)

  10. The energy consumption in the ceramic tile industry in Brazil

    International Nuclear Information System (INIS)

    Ciacco, Eduardo F.S.; Rocha, Jose R.; Coutinho, Aparecido R.

    2017-01-01

    The ceramic industry occupies a prominent place in the Brazilian industrial context, representing about 1.0% in the GDP composition. On the other hand, it represent about 1.9% of all energy consumed in the country, and 5.8% of the energy consumed in the Brazilian industrial sector in 2014. Regarding the power consumption by the ceramic industry, most is derived from renewable sources (firewood), followed by use of fossil fuels, mainly natural gas (NG). This study was conducted to quantify the energy consumption in the production of ceramic tiles (CT), by means of experimental data obtained directly in the industry and at every step of the manufacturing process. The step of firing and sintering has the highest energy consumption, with approximately 56% of the total energy consumed. In sequence, have the atomization steps with 30% and the drying with 14%, of total energy consumption in the production of ceramic tiles, arising from the use of NG. In addition, it showed that the production of ceramic tiles by wet process has energy consumption four times the dry production process, due to the atomization step.

  11. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  12. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  13. Microstructural characterization of ceramic floor tiles with the incorporation of wastes from ceramic tile industries

    Directory of Open Access Journals (Sweden)

    Carmeane Effting

    2010-09-01

    Full Text Available Ceramic floor tiles are widely used in buildings. In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The introduction of the crustiness surface on the ceramic floor tiles interfere in the contact temperature and also it can be an strategy to obtain ceramic tiles more comfortable. In this work, porous ceramic tiles were obtained by pressing an industrial atomized ceramic powder incorporated with refractory raw material (residue from porcelainized stoneware tile polishing and changing firing temperature. Raw materials and obtained compacted samples were evaluated by chemical analysis, scanning electron microscopy (SEM, energy-dispersive spectrometry (EDS, thermogravimetric analysis (TGA, and differential thermal analysis (DTA. Thermal (thermal conductivity and effusivity and physical (porosity measurements were also evaluated.

  14. Coal fly ash utilization: low temperature sintering of wall tiles.

    Science.gov (United States)

    Chandra, Navin; Sharma, Priya; Pashkov, G L; Voskresenskaya, E N; Amritphale, S S; Baghel, Narendra S

    2008-01-01

    We present here a study of the sintering of fly ash and its mixture with low alkali pyrophyllite in the presence of sodium hexa meta phosphate (SHMP), a complex activator of sintering, for the purpose of wall tile manufacturing. The sintering of fly ash with SHMP in the temperature range 925-1050 degrees C produces tiles with low impact strength; however, the incremental addition of low alkali pyrophyllite improves impact strength. The impact strength of composites with >or=40% (w/w) pyrophyllite in the fly ash-pyrophyllite mix satisfies the acceptable limit (19.6 J/m) set by the Indian Standards Institute for wall tiles. Increasing the pyrophyllite content results in an increase in the apparent density of tiles, while shrinkage and water absorption decrease. The strength of fly ash tiles is attributed to the formation of a silicophosphate phase; in pyrophyllite rich tiles, it is attributed to the formation of a tridymite-structured T-AlPO(4) phase. Scanning electron micrographs show that the reinforcing rod shaped T-AlPO(4) crystals become more prominent as the pyrophyllite content increases in the sintered tiles.

  15. Mechanical and tribological performance of coated ceramic tiles with alumina by thermal spraying process

    Directory of Open Access Journals (Sweden)

    Marilse Araque-Pabón

    2015-07-01

    Full Text Available Mechanical and tribological performance of red clay ceramic tiles uncoated and coated by oxy-fuel thermal spraying process from α-Al2O3 powder was evaluated. The ceramic tile substrates were manufactured by uniaxial pressing at 30 bar pressure, and sintered at 1100°C, while alumina Sulzer-Metco 105SPFTM was used as feedstock powder to elaborate coatings with three different thicknesses. Both, the bending and the deep abrasion resistances were evaluated according to ISO 10545-4 e ISO 10545-6 standards respectively. The results obtained indicate that the deep abrasion in the ceramic tiles decreases when the thickness of alumina coating increases. On the other hand, the bending resistance of ceramic tiles coated increased between 5 and 49% regarding to those uncoated. These results contribute to the development of ceramic products with high value added, which can be used in various technological applications.

  16. Solidification of HLLW into sintered ceramics

    International Nuclear Information System (INIS)

    O-Oka, K.; Ohta, T.; Masuda, S.; Tsunoda, N.

    1979-01-01

    Simulated HLLW from the PNC reprocessing plant at Tokai was solidified into sintered ceramics by normal sintering or hot-pressing with addition of some oxides. Among various ceramic products obtained so far, the most preferable was nepheline-type sintered solids formed with addition of SiO 2 and Al 2 O 3 to the simulated waste calcine. The solid shows advantageous properties in leach rate and mechanical strength, which suggest that the ceramic solids were prepared with additions of ZrO 2 or MnO 2 , and some of them showed good characteristics

  17. Sintering characteristics of nano-ceramic coatings

    NARCIS (Netherlands)

    de Hosson, J.T.M.; Popma, R.

    2003-01-01

    This paper concentrates on sintering characteristics of nano-sized ceramic SiO2 particles. The sintering process is studied as a function of temperature using a conventional furnace and using a laser beam. The underlying idea is to combine the nanoceramic sol-gel concept with inkjet technology and

  18. Penetration dynamics of AP8 in thin ceramic tiles

    NARCIS (Netherlands)

    Abadjieva, E.; Khoe, Y.S.

    2013-01-01

    The interaction of thin ceramic tiles with AP8 (WC core, 7,62 mm) at 1000 m/s velocity has been studied experimentally and numerically. “Thin” ceramic tiles refers here to ratio of the tile thickness (t) to the projectile diameter, (d), t/d@ 1, as they are both in the same order. The method applied

  19. Sintering behavior of porous wall tile bodies during fast single-firing process

    Directory of Open Access Journals (Sweden)

    Sidnei José Gomes Sousa

    2005-06-01

    Full Text Available In ceramic wall tile processing, fast single-firing cycles have been widely used. In this investigation a fast single-firing porous wall tile mixture was prepared using raw materials from the North Fluminense region.Specimens were obtained by uniaxial pressing and sintered in air at various temperatures (1080 - 1200 °C using a fast-firing cycle (60 minutes. Evolution of the microstructure was followed by XRD and SEM. The results revealed that the main phases formed during the sintering step are anorthite, gehlenite and hematite. It appears that the sintering process is characterized by the presence of a small amount of a liquid phase below 1140 °C. As a result, the microstructure of the ceramic bodies showed a network of small dense zones interconnected with a porous phase. In addition, the strength of the material below 1140 °C appeared to be related to the type and quantity of crystalline phases in the sintered bodies.

  20. Characterization of ancient ceramic tiles using XRF = = = =

    International Nuclear Information System (INIS)

    Ben Abdelwahed, Haifa

    2002-01-01

    The measurement of energies and intensities of fluorescent X-rays emitted from a given material when atoms are bombarded with suitable projectiles like electrons, protons, particles or photons has been successfully used for non-destructive elemental analysis in many applications, especially in the analysis of ceramic glasses. Use of radioisotopes as a source of excitation radiation in combination with high resolution semiconductor detectors in x-ray fluorescence has found wide applications in elemental analysis. A radioisotope excited X-ray fluorescence spectrometer consisting of a standard 5.45mm Si(Li) detector having a resolution of 200 eV at 5.9 keV coupled to a TRUMP-8K multichannel analyzer has been used. Tow sources of annular geometry using 10 mCi 109Cd and 10 mCi 55Fe together with PC AXIL software have been used for this study of tile-pavement glasses of ''Ksar Said'' in Tunisia. Analytical data shows that those tile pavement witch are broken in the 19th century from France (Marseille) have not the same composition of Tunisian tile pavement. Referring to our data, The kind of that analyzed glasses is of alkaline lead. we found also, through this study, the elemental compositions of different pigments (green, blue, brownish, yellow, white and red) used to color that tile-pavement glasses. (author). 21 refs

  1. Sintered ceramics having controlled density and porosity

    International Nuclear Information System (INIS)

    Brassfield, H.C.; DeHollander, W.R.; Nivas, Y.

    1980-01-01

    A new method was developed for sintering ceramic uranium dioxide powders, in which ammonium oxalate is admixed with the powder prior to being pressed into a cylindrical green body, so that the end-point density of the final nuclear-reactor fuel product can be controlled. When the green body is heated, the ammonium oxalate decomposes and leaves discrete porosity in the sintered body, which corresponds to the ammonium oxalate regions in the green body. Thus the end-point density of the sintered body is a function of the amount of ammonium oxalate added. The final density of the sintered product is about 90-97% of the theoretical. The addition of ammonium oxalate also allows control of the pore size and distribution throughout the fuel. The process leaves substantially no impurities in the sintered strucuture. (DN)

  2. Two Views of Islam: Ceramic Tile Design and Miniatures.

    Science.gov (United States)

    Macaulay, Sara Grove

    2001-01-01

    Describes an art project focusing on Islamic art that consists of two parts: (1) ceramic tile design; and (2) Islamic miniatures. Provides background information on Islamic art and step-by-step instructions for designing the Islamic tile and miniature. Includes learning objectives and resources on Islamic tile miniatures. (CMK)

  3. The sintering of nitrogen ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hampshire, S.

    1986-01-01

    The mechanism of densification with oxide additives and the role of the ..cap alpha..-BETA phase transformation is investigated in a detailed kinetic study. Selected compositions in the Si-Al-O-N system are detailed, with and without additives. Although the work is mainly concerned with the identification of the mechanisms of sintering, some property measurements on a sintered BETA-sialon are reported and the feasibility of preparing pure ..cap alpha..-sialon phases is explored.

  4. Study of ceramics sintering under high pressures

    International Nuclear Information System (INIS)

    Kunrath Neto, A.O.

    1990-01-01

    A systematic study was made on high pressure sintering of ceramics in order to obtain materials with controlled microstructure, which are not accessible by conventional methods. Some aspects with particular interest were: to achieve very low porosity, with fine grains; to produce dispersed metastable and denser phases which can act as toughening agents; the study of new possibilities for toughening enhancement. (author)

  5. Fabrication of unglazed ceramic tile using dense structured sago waste and clay composite

    International Nuclear Information System (INIS)

    Aripin; S Tani; S Mitsudo; T Saito; T Idehara

    2010-01-01

    In Indonesia, the sago processing industry generates every year huge amount of sago waste, and converting this waste into a useful material is possible. In the present study, physical properties of dense structured sago waste and clay composite were investigated in order to study the feasibility of reuse this sample as raw material in the producing of ceramics. Firstly, the chemical composition of ash (obtained from the sago waste) and clay was characterized. The prepared sample was sintered at the temperature range from 800 to 1,200 °C using electric furnace. The density, linear shrinkage and water absorption of the sintered sample were determined by using the Archimedes' method. The experimental result indicated that the density of the sintered sample increased with increasing sintering temperature up to 1100°C and then slightly decreased afterward. The water absorption of the products decreased with an increase in sintering temperature. In the sintered sample at 1,100 °C, the water absorption decreased rapidly and water adsorption of less than 1 % was achieved. This water absorption was less than 5 % which was needed for unglazed floor tile. The result of water adsorption suggest that it is possible to use this sample as a raw material for producing the ceramic floor tile. (author)

  6. Sintering additives for zirconia ceramics

    International Nuclear Information System (INIS)

    Wu, S.

    1986-01-01

    This book is an overview of sintering science and its application to zirconia materials including CaO, MgO, and Y/sub 2/O/sub 3/-CeO/sub 2/ doped materials. This book is a reference for first-time exposure to zirconia materials technology, particularly densification

  7. Sintering additives for zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wu, S.

    1986-01-01

    This book is an overview of sintering science and its application to zirconia materials including CaO, MgO, and Y/sub 2/O/sub 3/-CeO/sub 2/ doped materials. This book is a reference for first-time exposure to zirconia materials technology, particularly densification.

  8. Ceramic tiles: above and beyond traditional applications

    Directory of Open Access Journals (Sweden)

    Moreno, A.

    2006-04-01

    Full Text Available At present ceramic tiles are already being marketed with characteristics and performance features that make them products whose applications go far beyond traditional tile uses. These are not just future possibilities: their industrial and commercial reality already makes them immediately serviceable in multiple environments. And this is precisely the key concept in these new tile applications: their features make them useable for wholly different functions – functions till now reserved for other products – or, in certain cases, for entirely novel functions. In addition, the functionalities involved are destined to improve aspects directly related to the quality of life, conditions of habitability or, for instance, to using such a vital natural source of energy as solar radiation. It should, therefore, be stressed that these new generations of ceramic tiles are to be considered part of the range of architectural elements for both external and internal uses, since, as the following will show, they provide the surfaces they clad with a broad spectrum of properties and functions without detriment to the aesthetic qualities, always so characteristic, of ceramic tile. To illustrate the above, the present paper describes three new families of ceramic products. These groups of products are conceptually different and many-sided, which makes them serviceable as functional elements in different contexts.

    En estos momentos, ya hay en el mercado baldosas cerámicas dotadas de características y prestaciones que hacen de ellas productos con aplicaciones que van mucho más allá de los usos a que tradicionalmente han estado asociadas. No se trata tan sólo de posibilidades futuras, sino de productos con una realidad industrial y comercial, que permite su implantación inmediata en los diferentes ámbitos en los que pueden desarrollar su funcionalidad. Y este es precisamente el concepto clave de estas nuevas aplicaciones de las baldosas cer

  9. Sintering and deformation of nanocrystalline ceramics

    International Nuclear Information System (INIS)

    Hahn, H.; Averback, R.S.; Hofler, H.J.; Logas, J.

    1991-01-01

    Nanocrystalline ceramics have been produced by the method of inert gas condensation of ultra-small particles and in situ consolidation. Sintering characteristics and microstructural parameter such as grain size, porosity and pore size distributions have been investigated by a variety of techniques, including: X-ray diffraction, gravimetry, nitrogen adsorption, scanning electron microscopy and small angle neutron scattering. In pure TiO 2 , the sintering temperatures are drastically lowered compared to conventional ceramics, however, extensive grain growth occurs before full densification is achieved. High density, nanocrystalline ceramics can be prepared by pressure assisted sintering, doping and additions of second phases. High temperature microhardness and creep deformation in compression were measured and it was found that creep processes occur at lower temperatures than in ceramics with larger grain sizes. Nanocrystalline TiO 2 with densities >99% can be deformed plastically without fracture at temperatures below half the melting point. The total strains exceed 0.6 at strain rates as high as 10 -3 s -l . The stress exponent of the strain rate, n, is approximately 3 and the grain size dependence is G -q with q in the range of 1-1.5. In this paper it is concluded that the creep deformation occurs by an interface reaction controlled mechanism

  10. Surface Abrasion of Glazed Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    Esposito, L.

    2000-02-01

    Full Text Available The characteristics of the proper surface of glazed ceramic tiles have a considerable influence on their mechanical response to the various stresses coming from the environment. In this regard, one of the most important parameters to define the correct use of these products is the wear behaviour of the proper surface. Since the glaze layer is the physical interface between the environment and ceramic body, its characteristics also determine the service life of the tile. The objective of the research reported here was to assess the influence of hardness, fracture toughness and porosity of the glaze layer on the wear behaviour of the proper surface of glazed ceramic tiles. The results obtained show a clear relationship between the characteristics of the glaze layer and the material removal in the form of normalised weight loss, which can be considered a useful tool to predict the wear behaviour of these products.

    Las características de la propia superficie de los azulejos cerámicos esmaltados tiene una influencia considerable en la respuesta mecánica de éstos a las distintas tensiones provenientes del entorno. De acuerdo con esto, uno de los parámetros más importantes que definen la correcta utilización de estos productos es el comportamiento ante el desgaste de la propia superficie. Debido a que la capa de esmalte es la conexión física entre el entorno y el cuerpo cerámico, sus características también determinan vida útil del azulejo. El objetivo de la investigación de la que damos cuenta aquí fue calcular la influencia de la dureza, resistencia a la fractura y porosidad de la capa de esmalte en el comportamiento ante el desgaste de la propia superficie de los azulejos cerámicos esmaltados. Los resultados obtenidos muestran una clara relación entre las características de la capa de esmalte y la eliminación del material en forma de pérdida de peso normalizada, que puede ser considerada como una herramienta útil para

  11. Kaolin processing waste applied in the manufacturing of ceramic tiles and mullite bodies.

    Science.gov (United States)

    Menezes, Romualdo R; Farias, Felipe F; Oliveira, Maurício F; Santana, Lisiane N L; Neves, Gelmires A; Lira, Helio L; Ferreira, Heber C

    2009-02-01

    In the last few years, mineral extraction and processing industries have been identified as sources of environmental contamination and pollution. The kaolin processing industry around the world generates large amounts of waste materials. The present study evaluated the suitability of kaolin processing waste as an alternative source of ceramic raw material for the production of ceramic tiles and dense mullite bodies. Several formulations were prepared and sintered at different temperatures. The sintered samples were characterized to determine their porosity, water absorption, firing shrinkage and mechanical strength. The fired samples were microstructurally analysed by X-ray diffraction. The results indicated that ceramic tile formulations containing up to 60% of waste could be used for the production of tiles with low water absorption (approximately 0.5%) and low sintering temperature (1150 degrees C). Mullite formulations with more than 40% of kaolin waste could be used in the production of bodies with high strength, of about 75 MPa, which can be used as refractory materials.

  12. Environmental risk assessment of radon from ceramic tiles

    International Nuclear Information System (INIS)

    Maged, A.F.; Ismail, L.Z.; Moussa, N.L.A.

    2012-01-01

    Radon-222 exhalation from different ceramic tiles depends upon the radium ( 226 Ra) concentration and porosity. Raw zirconium sand is one of the substances widely used in the ceramic industry and it is naturally radioactive. This can produce unjustified concern and subsequently perturb the market of these products. The radon exhalation rates for all ceramic tile companies were in the ranges 28-44 mBq.m -2 .h -1 and 2.0 to 4.8 mBq.kg -1 .h -1 . The porosity of ceramic tiles is in the range 0.19-0.28. The radium activity of ceramic tiles was found to be in the range 16-38 Bq.kg -1 for the glazed surface and 23-64 Bq.kg -1 for the clay surface, respectively. The average equivalent dose in contact with the ceramic surface was found to be 22 mSv.y -1 . The exposure at working level at the ceramic tile surface was in the range 2.4-3.8 WL. This gives a risk indication to people who spend a long time in closed ceramic tile stores, who should avoid staying for a long time in such places. (authors)

  13. Laser cutting speeds for ceramic tile: a theoretical empirical comparison

    Science.gov (United States)

    Black, I.

    1998-03-01

    This paper presents a comparison of theoretically-predicted optimum cutting speeds for decorative ceramic tile with experimentally-derived data. Four well-established theoretical analyses are considered and applied to the laser cutting of ceramic tile, i.e. Rosenthal's moving point heat-source model and the heat balance approaches of Powell, Steen and Chryssolouris. The theoretical results are subsequently compared and contrasted with actual cutting data taken from an existing laser machining database. Empirical models developed by the author are described which have been successfully used to predict cutting speeds for various thicknesses of ceramic tile.

  14. Protocol for Ultralow-Temperature Ceramic Sintering: An Integration of Nanotechnology and the Cold Sintering Process.

    Science.gov (United States)

    Guo, Hanzheng; Baker, Amanda; Guo, Jing; Randall, Clive A

    2016-11-22

    The sintering process is an essential step in taking particulate materials into dense ceramic materials. Although a number of sintering techniques have emerged over the past few years, the sintering process is still performed at high temperatures. Here we establish a protocol to achieve dense ceramic solids at extremely low temperatures (sustainable manufacturing practices.

  15. Utilisation of different types of coal fly ash in the production of ceramic tiles

    Directory of Open Access Journals (Sweden)

    Kockal, N. U.

    2012-10-01

    Full Text Available The influence of varying proportions of different types of fly ash (used in place of feldspar and different sintering temperatures on the sintered properties of ceramic tile bodies was evaluated. The results indicated that sintering ceramic tiles with a high fly ash content at a high temperature caused a decrease in the properties because of bloating. The ceramic samples containing a higher amount of fly ash that were sintered at low temperature exhibited lower water absorption, larger shrinkage and strength because of the densification observed also in microstructural investigation.

    Se ha evaluado la influencia de la proporción de diferentes tipos de cenizas volantes (en lugar de feldespato y diferentes temperaturas de sinterización en las propiedades de soportes cerámicos. Los resultados indicaron que las composiciones con un alto contenido de cenizas volantes provocaron una disminución en las propiedades de las piczas cocidas a alta temperatura como consecuencia del hinchamiento. Las composiciones con una mayor cantidad de cenizas sinterizadas a baja temperatura mostraron una menor absorción de agua, mayor contracción y resistencia mecánica debido a la densificación como también se observó en la investigación microestructural.

  16. Sintering behavior of LZSA glass-ceramics

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2009-06-01

    Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

  17. Characterization of double face adhesive sheets for ceramic tile installation

    International Nuclear Information System (INIS)

    Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S.

    2011-01-01

    The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

  18. Reusing Ceramic Tile Polishing Waste In Paving Block Manufacturing

    OpenAIRE

    Giordano Penteado; Carmenlucia Santos; de Carvalho; Eduardo Viviani; Cecche Lintz; Rosa Cristina

    2016-01-01

    Ceramic companies worldwide produce large amounts of polishing tile waste, which are piled up in the open air or disposed of in landfills. These wastes have such characteristics that make them potential substitutes for cement and sand in the manufacturing of concrete products. This paper investigates the use of ceramic tile polishing waste as a partial substitute for cement and sand in the manufacturer of concrete paving blocks. A concrete mix design was defined and then the sand was replaced...

  19. Reaction sintering of ceramic-metal composites

    International Nuclear Information System (INIS)

    Botta Filho, W.J.; Rodrigues, J.A.; Tomasi, R.; Pandolfelli, V.C.; Passos, J.F.S.S.; Folgueras, M.V.

    1990-01-01

    Reaction sintering experiments have been carried out in the system Al 2 O 3 -ZrAl 2 -Nb 2 O 5 with the objective of producing ceramic-metal composites of improved toughness. The sintering treatments have been done in the temperature range of 700 0 C to 1400 0 C under different conditions of vacuum and in air and argon atmospheres. The treated samples have been analysed by X-ray diffraction and analytical electron microscopy. The results are discussed in function of the degree of reaction, the development of microstructure and the densification. These results have shown that although an exchange reaction can occur to produce a composite, the control of the reaction to obtain a dense microstructure has not been possible yet. (author) [pt

  20. Fragment and particle size distribution of impacted ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Weerheijm, J.; Ditzhuijzen, C.; Tuinman, I.

    2014-01-01

    The fragmentation of ceramic tiles under ballistic impact has been studied. Fragments and aerosol (respirable) particles were collected and analyzed to determine the total surface area generated by fracturing (macro-cracking and comminution) of armor grade ceramics. The larger fragments were

  1. Dolomite addition effects on the thermal expansion of ceramic tiles

    International Nuclear Information System (INIS)

    Marino, Luis Fernando Bruno; Boschi, Anselmo Ortega

    1997-01-01

    The thermal expansion of ceramic tiles is of greater importance in engineering applications because the ceramics are relatively brittle and cannot tolerate large internal strain imposed by thermal expansion. When ceramic bodies are produced for glazed ties the compatibility of this property of the components should be considered to avoid damage in the final products. Carbonates are an important constituent of ceramic wall-title bodies and its presence in formulations and the reactions that occur between them and other components modify body properties. The influence in expansivity by additions of calcium magnesium carbonate in a composition of wall tile bodies has been investigated. The relative content of mineralogical components was determined by X-ray diffraction and thermal expansion by dilatometric measurements. The results was indicated that with the effect of calcium-magnesium phases and porosity on thermal expansion of wall tile bodies. (author)

  2. Induced superhydrophobic and antimicrobial character of zinc metal modified ceramic wall tile surfaces

    Science.gov (United States)

    Özcan, Selçuk; Açıkbaş, Gökhan; Çalış Açıkbaş, Nurcan

    2018-04-01

    Hydrophobic surfaces are also known to have antimicrobial effect by restricting the adherence of microorganisms. However, ceramic products are produced by high temperature processes resulting in a hydrophilic surface. In this study, an industrial ceramic wall tile glaze composition was modified by the inclusion of metallic zinc powder in the glaze suspension applied on the pre-sintered wall tile bodies by spraying. The glazed tiles were gloss fired at industrially applicable peak temperatures ranging from 980 °C to 1100 °C. The fired tile surfaces were coated with a commercial fluoropolymer avoiding water absorption. The surfaces were characterized with SEM, EDS, XRD techniques, roughness, sessile water drop contact angle, surface energy measurements, and standard antimicrobial tests. The surface hydrophobicity and the antimicrobial activity results were compared with that of unmodified, uncoated gloss fired wall tiles. A superhydrophobic contact angle of 150° was achieved at 1000 °C peak temperature due to the formation of micro-structured nanocrystalline zinc oxide granules providing a specific surface topography. At higher peak temperatures the hydrophobicity was lost as the specific granular surface topography deteriorated with the conversion of zinc oxide granules to the ubiquitous willemite crystals embedded in the glassy matrix. The antimicrobial efficacy also correlated with the hydrophobic character.

  3. Formulations development for improving the classification of ceramic tile manufactured in the Sergipe state - part one: mineralogical characterization

    International Nuclear Information System (INIS)

    Goes, J.R.; Azevedo, T.F.; Barreto, L.S.

    2011-01-01

    The ceramic tiles manufactured in Sergipe State are classified in Absorption 'BIIb' Group. Studies have been developed to obtain the classification 'BIIa' Group. This first part is about the mineralogical characterization of raw materials used for ceramics tiles, collected for three different fields. The mineralogical characterization was made with: X-ray Diffraction, Infrared, Thermogravimetric and Differential Thermal Analysis, and was also obtained clays plasticity indices. The samples were heated up to 500 deg C, 900° C and 1100° C. Clays were classified as highly plastics and moderately plastics with a large number of grain with size order smaller than 0,074 mm. The main minerals identified were: kaolinite, illite, montmorillonite, quartz, feldspar and calcite. Two of the three studied fields had high calcite content. The Calcite retards the sintering process causing higher porosity to the ceramic tiles. (author)

  4. Use of the extraction residue of emeralds in a formulation mass of ceramic tiles

    International Nuclear Information System (INIS)

    Cavalcante, R. F.; Nascimento, R.M.; Paskocimas, C.A.; Dutra, R.P.S.

    2012-01-01

    Companies involved in mining and beneficiation of emerald represent an important area of industrial development in Brazil, with a significant contribution to world production of this ore. As a result, large volumes of waste generated and emerald are constantly abandoned in the environment, contributing negatively to their preservation. On the other hand the interest in the use of mining waste as an additive in production of ceramic materials has grown among researchers in recent years. The ceramic industry is constantly seeking to expand the market for the sector and trying to improve product quality and increase the variety of applications. The technology of obtaining ceramic coating that uses waste from mining is still a largely unexplored market. Thus, the purpose of this study was to characterize the waste generated from mining emerald as well as to evaluate its potential use as raw material for production melting of ceramic tiles. Ceramic mixtures were prepared from raw materials characterized by X-ray fluorescence and X-ray diffraction. Five compositions were prepared using the waste codes of emeralds from 0%, 10%, 20%, 30% and 40%. Samples were prepared by pressing, sintered at 1000, 1100 and 1200 deg C and characterized to establish their mineralogical composition, water absorption, linear shrinkage and modulus of rupture. The results showed that the residue of emeralds studied can be embedded in the mass of ceramic tiles up to 20% in replacement of feldspar without compromising the end product properties. (author)

  5. Sintering techniques for microstructure control in ceramics

    Science.gov (United States)

    Rosenberger, Andrew T.

    Sintering techniques can be manipulated to enhance densification in difficult to sinter materials and to produce property enhancing microstructures. However, the interplay between materials, sintering techniques, and end properties is not fully understood in many material systems, and some fundamental aspects of sintering such as the nature of the effects of electric fields remains unknown. The processing property relationships were examined in two classes of materials; zirconium diboride ultra high temperature ceramic composites, and all solid lithium-ion battery phosphate materials. Investigation of zirconium diboride ceramics focused on the effects of zirconium carbide as a secondary or tertiary phase in ZrB2 and ZrB2 -- SiC. Addition of zirconium carbide was observed to increase flexural strength of composites up to 590MPa at 50wt% ZrC, significantly higher than the flexural strength of 380MPa observed in similarly prepared ZrB2 -- SiC. This difference was attributed to the absence of CTE mismatch induced residual stresses in the ZrB2 -- ZrC composites. A high temperature reaction between ZrB2 and TiC producing Zr1-xTixB2 -- ZrC composites was discovered and found to enhance densification while reducing the average grain size to as small as 1.4mum, lower than the starting powder size of 1.8mum. While a high flexural strength of 670MPa was observed, a strength dependence on the ZrC grain size indicative of CTE mismatch residual stresses was also seen. Finally, the oxidation and ablation resistance of ZrB2 -- ZrC -- SiC composites as a function of ZrC fraction and ZrC:SiC ratio was investigated. Above 5vol% ZrC, the oxidation and ablation resistance of the composites was significantly reduced due to ZrC oxidation, regardless of SiC content. While ZrC can significantly enhance the mechanical properties of the composite, the volume fraction must be kept low to avoid an undesirable reduction in the oxidation resistance. The influence of applied electrical fields

  6. Yttrium oxide transparent ceramics by low-temperature microwave sintering

    International Nuclear Information System (INIS)

    Luo, Junming; Zhong, Zhenchen; Xu, Jilin

    2012-01-01

    Graphical abstract: The figure shows the SEM photos of the surfaces of the Y 2 O 3 transparent ceramic samples obtained by microwave sintering and vacuum sintering. It is clearly demonstrated that the grain distribution of the vacuum sintering sample is not uniform with the smallest and the largest particle size at about 2 μm and 15 μm respectively, while the grain distribution of microwave sintering sample is uniform with the average diameter at about 2–4 μm (the smallest reported so far) and with no abnormal growth-up or coarsening phenomenon. We have further found out that the smaller the grain size, the higher the mechanical and optical properties. Display Omitted Highlights: ► The microwave sintering temperature of the sample is lower compared with vacuum. ► The microwave sintering time of the sample is shorter compared with vacuum. ► The mechanical properties of the microwave sintering sample is improved greatly. ► The Y 2 O 3 grain of microwave sintering sample is the smallest reported so far. -- Abstract: Yttrium oxide (Y 2 O 3 ) transparent ceramics samples have been successfully fabricated by microwave sintering processing at relatively low temperatures. In comparison with the vacuum sintering processing, Y 2 O 3 transparent ceramics can be obtained by microwave sintering at lower sintering temperature and shorter sintering time, and they possess higher transmittances and mechanical properties. The technologies of low-temperature microwave sintering and the relationships of the microstructures and properties of the specified samples have been investigated in detail. We have found out that the low-temperature microwave sintering technique has its obvious advantages over the conventional methods in manufacturing yttrium oxide transparent ceramics.

  7. Use of thin film transistor liquid crystal display (TFT-LCD) waste glass in the production of ceramic tiles.

    Science.gov (United States)

    Lin, Kae-Long

    2007-09-05

    In this study, we employ the following operating conditions: varied pressure (25 kgf/cm(2)), sintering temperature (900-1200 degrees C), sintering time (6h), percentage of thin film transistor liquid crystal display (TFT-LCD) waste glass by weight (0-50%) and temperature rising at a rate of 5 degrees C/min, to fabricate clay tiles. The sintering characteristics of the clay blended with TFT-LCD waste glass tiles are examined to evaluate the feasibility of the reuse of TFT-LCD waste glass. TFT-LCD waste glass contains large amounts of glass. The TCLP leaching concentrations all met the ROC EPAs current regulatory thresholds. The addition of TFT-LCD waste glass to the mixture, increased the apparent weight loss. The incorporation of 50% TFT-LCD waste glass resulted in a significant increase in the porosity ratio of the specimens compared to the porosity ratio of the ceramic tile containing TFT-LCD waste glass. The main constituent in both the clay tile and the clay with TFT-LCD waste glass samples is quartz. Increasing the temperature resulted in an increase in the flexural strength and resistance to abrasion in the tiles. The porosity ratio decreases as shrinkage increases. The relation between the porosity ratio and the hardness of the tiles used in the study is also shown.

  8. Military Curriculum Materials for Vocational and Technical Education. Builders School, Ceramic Tile Setting 3-9.

    Science.gov (United States)

    Ohio State Univ., Columbus. National Center for Research in Vocational Education.

    This course, for individualized or group instruction on ceramic tile setting, was developed from military sources for use in vocational education. The course provides students with skills in mortar preparation, surface preparation, tile layout planning, tile setting, tile cutting, and the grouting of tile joints. Both theory and shop assignments…

  9. Ballistic performance of polyurea-coated armor grade ceramic tiles

    Science.gov (United States)

    Samiee, Ahsan; Isaacs, Jon; Nemat-Nasser, Sia

    2010-04-01

    The use of ceramics as energy absorbents has been studied by many researchers and some improvements in the ballistic performance of ceramic tiles have been made by coating them with different classes of materials (e.g. E-glass/epoxy, carbon-fiber/epoxy, etc.). Using ceramics for energy absorbing applications leads to a significant weight reduction of the system. Therefore, any modification to the ceramic configuration in the system which leads to more energy absorption with the same or less areal density is significant. On the other hand, polyurea has been proved to be an excellent energy dissipating agent in many applications. Inspired by this, we are studying the effect of coating ceramics with polyurea and other materials, on the energy absorption and ballistic performance of the resulting ceramic-based composites. In this study, we investigate the effect of polyurea on ballistic efficiency of ceramic tiles. To this end, we have performed a set of penetration tests on polyurea-ceramic composites. In our experiments, a high velocity projectile is propelled to impact and perforate the ceramic-polyurea composite. The velocity and mass of the projectile are measured before and after the penetration. The change in the kinetic energy of the projectile is evaluated and compared for different polyurea-ceramic configurations (e.g., polyurea on front face, polyurea on back face, polyurea between two ceramic tiles, etc.). The experimental results suggest that polyurea is not as effective as other restraining materials such as E-glass/epoxy and carbon-fiber/epoxy.

  10. SiC Armor Tiles via Magnetic Compaction and Pressureless Sintering

    National Research Council Canada - National Science Library

    Chelluri, Bhanu; Knoth, Ed A; Franks, L. P

    2008-01-01

    The purpose of the SBIR, entitled "Continuous Dynamic Processing of Ceramic Tiles for Ground Vehicle Protection", was to create a high rate, cost effective manufacturing method for producing silicon carbide (SiC...

  11. Method and apparatus for radio frequency ceramic sintering

    Science.gov (United States)

    Hoffman, Daniel J.; Kimrey, Jr., Harold D.

    1993-01-01

    Radio frequency energy is used to sinter ceramic materials. A coaxial waveguide resonator produces a TEM mode wave which generates a high field capacitive region in which a sample of the ceramic material is located. Frequency of the power source is kept in the range of radio frequency, and preferably between 60-80 MHz. An alternative embodiment provides a tunable radio frequency circuit which includes a series input capacitor and a parallel capacitor, with the sintered ceramic connected by an inductive lead. This arrangement permits matching of impedance over a wide range of dielectric constants, ceramic volumes, and loss tangents.

  12. Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles

    Directory of Open Access Journals (Sweden)

    Lara Pessin Rodrigues

    2018-03-01

    Full Text Available In municipal waterworks large amounts of waste in the form of sludge have to be discarded. This investigation focuses on the processing of ceramic floor tiles incorporated with a municipal waterworks sludge. Four floor tile formulations containing up to 10 wt. % of the municipal waterworks sludge were prepared in order to replace the kaolin. The floor tile processing route consisted of dry powder granulation, uniaxial pressing, and firing between 1190 and 1250 °C using a fast-firing cycle (<60 min. The densification behavior and technological properties of the floor tile pieces as function of the sludge addition and firing temperature were determined. The development of the microstructure was followed by XRD and SEM/EDS. The results show that the replacement of kaolin with municipal waterworks sludge, in the range up to 10 wt. %, allows the production of ceramic floor tiles (group BIb and group BIIa, ISO 13006 Standard at lower firing temperatures. These results suggest a new possibility of valorization of municipal waterworks sludge in order to bring economic and environmental benefits.

  13. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  14. Low temperature sintering of fluorapatite glass-ceramics

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A.

    2014-01-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

  15. Near-Net-Shape Processing of Sintered Fibrous Ceramics Achieved

    Science.gov (United States)

    Angel, Paul W.

    2000-01-01

    A variety of sintered fibrous ceramic (SFC) materials have been developed over the last 50 years as thermal barrier materials for reentry applications. SFC materials typically exhibit very low thermal conductivities combined with low densities and good thermal stability up to 2500 F. These materials have flown successfully on the space shuttle orbiters since the 1960's. More recently, the McDonnell Douglas Corporation successfully used SFC tiles as a heat shield on the underside of its DC X test vehicle. For both of these applications, tiles are machined from blocks of a specific type of SFC called an alumina-enhanced thermal barrier (AETB). The sizes of these blocks have been limited by the manufacturing process. In addition, as much as 80 to 90 percent of the material can be lost during the machining of tiles with significant amounts of curvature. To address these problems, the NASA Glenn Research Center at Lewis Field entered a cooperative contract with the Boeing Company to develop a vacuum-assisted forming process that can produce large (approximately 4 square feet), severely contoured panels of AETB while saving costs in comparison to the conventional cast-and-machine billet process. For shuttle use, AETB is slurry cast, drained, and fired to form square billets conforming to the shape of the filtration box. The billets are then cut into tiles of the appropriate size for thermally protecting the space shuttle. Processing techniques have limited the maximum size of AETB billets to 21.5 square inches by 6.5-in. thick, but the space shuttles use discrete heat shield tiles no more than 8 to 12 square inches. However, in other applications, large, complex shapes are needed, and the tiling approach is undesirable. For such applications, vacuum-assisted forming can produce large parts with complex shapes while reducing machining waste and eliminating cemented joints between bonded billets. Because it allows contoured shapes to be formed, material utilization is

  16. Microstructure evolution during pressureless sintering of bulk oxide ceramics

    Directory of Open Access Journals (Sweden)

    Karel Maca

    2009-06-01

    Full Text Available The author’s experience concerning the infl uence of the choice of different pressureless heating schedules on the fi nal microstructure of oxide ceramic materials is summarized in the paper. Alumina, ceria, strontium titanate, as well as tetragonal (3 mol% Y2O3 and cubic (8 mol% Y2O3 zirconia were cold isostatically pressed or injection moulded and pressureless sintered with different heating schedules – namely with Constant-Rate of Heating with different dwell temperatures (CRH, with Rate-Controlled Sintering (RCS and with Two-Step Sintering (TSS. It was examined whether some of these three sintering schedules, with the same fi nal density achieved, can lead to a decrease of the grain size of sintered ceramics. The results showed that only TSS (and only for selected materials brought significant decrease of the grain size.

  17. LSA glass-ceramic tiles made by powder pressing

    International Nuclear Information System (INIS)

    Figueira, F.C.; Bertan, F.M.; Riella, H.G.; Uggioni, E.; Bernardin, A.M.

    2009-01-01

    A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior (σbending) and thermal analysis (α). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

  18. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Directory of Open Access Journals (Sweden)

    Barbara Malič

    2015-12-01

    Full Text Available The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions and different atmospheres (i.e., defect chemistry on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT.

  19. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Science.gov (United States)

    Malič, Barbara; Koruza, Jurij; Hreščak, Jitka; Bernard, Janez; Wang, Ke; Fisher, John G.; Benčan, Andreja

    2015-01-01

    The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN) is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na)/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions) and different atmospheres (i.e., defect chemistry) on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT). PMID:28793702

  20. Sintering of silicon nitride ceramics with magnesium silicon nitride and yttrium oxide as sintering aids

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, J; Xu, J Y [Shanghai Institute of Technology, Shanghai 200235 (China); Peng, G H [Guangxi Normal University, Guilin 541004, Guangxi (China); Zhuang, H R; Li, W L; Xu, S Y [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Mao, Y J, E-mail: guojianjiang@sit.edu.cn [Shanghai University, Shanghai 200444 (China)

    2011-10-29

    Silicon nitride (Si{sub 3}N{sub 4}) ceramics had been produced through pressureless sintering and hot-pressing sintering with MgSiN{sub 2}-Y{sub 2}O{sub 3} or only MgSiN{sub 2} as sintering aids. The influences of the amount of MgSiN{sub 2} and Y{sub 2}O{sub 3} and sintering methods on the properties of Si{sub 3}N{sub 4} ceramics were investigated. The results show that the bend strength of Si{sub 3}N{sub 4} ceramic fabricated through pressureless sintering at 1820 deg. C for 4 h with 5.6 wt.% MgSiN{sub 2}-15.8 wt.% Y{sub 2}O{sub 3} as sintering additive could achieve 839 MPa. However, the bend strength of Si{sub 3}N{sub 4} ceramic produced by hot-pressing sintering at 1750 deg. C for 1 h under uniaxial pressure of 20 MPa with 4.76 wt.% MgSiN{sub 2} was 1149 MPa. The thermal conductivity of the Si{sub 3}N{sub 4} ceramic 2 3 4 could reach to 129 W{center_dot}m{sup -1{center_dot}}K{sup 1}. The present work demonstrated that MgSiN{sub 2} aids and hot-pressing sintering were effective to improve the thermal conductivity of Si{sub 3}N{sub 4} ceramic.

  1. Color features for quality control in ceramic tile industry

    Science.gov (United States)

    Kukkonen, Saku; Kaelviaeinen, Heikki; Parkkinen, Jussi P.

    2001-02-01

    We study visual quality control in the ceramics industry. In the manufacturing, it is important that in each set of tiles, every single tile looks similar. Currently, the estimation is usually done by human vision. Our goal is to design a machine vision system that can estimate the sufficient similarity, or same appearance, to the human eye. Our main approach is to use accurate spectral representation of color, and compare spectral features to the RGB color features. A laboratory system for color measurements is built. Experimentations with five classes of brown tiles are presented and discussed. In addition to the k-nearest neighbor (k-NN) classifier, a neural network called the self-organizing map (SOM) is used to provide understanding of the spectral features. Every single spectrum in each tile of a training set is used as input to a 2D SOM. The SOM is analyzed to understand how spectra are clustered. As a result, tiles are classified using a trained 2D SOM. It is also of interest to know whether the order of spectral colors can be determined. In our approach, all spectra are clustered in a 1D SOM, and each pixel spectrum) is presented by pseudocolors according to the trained nodes. Finally, the results are compared to experiments with human vision.

  2. Analysis of Thick Sandwich Shells with Embedded Ceramic Tiles

    Science.gov (United States)

    Davila, Carlos G.; Smith, C.; Lumban-Tobing, F.

    1996-01-01

    The Composite Armored Vehicle (CAV) is an advanced technology demonstrator of an all-composite ground combat vehicle. The CAV upper hull is made of a tough light-weight S2-glass/epoxy laminate with embedded ceramic tiles that serve as armor. The tiles are bonded to a rubber mat with a carefully selected, highly viscoelastic adhesive. The integration of armor and structure offers an efficient combination of ballistic protection and structural performance. The analysis of this anisotropic construction, with its inherent discontinuous and periodic nature, however, poses several challenges. The present paper describes a shell-based 'element-layering' technique that properly accounts for these effects and for the concentrated transverse shear flexibility in the rubber mat. One of the most important advantages of the element-layering technique over advanced higher-order elements is that it is based on conventional elements. This advantage allows the models to be portable to other structural analysis codes, a prerequisite in a program that involves the computational facilities of several manufacturers and government laboratories. The element-layering technique was implemented into an auto-layering program that automatically transforms a conventional shell model into a multi-layered model. The effects of tile layer homogenization, tile placement patterns, and tile gap size on the analysis results are described.

  3. Intelligent Machine Vision System for Automated Quality Control in Ceramic Tiles Industry

    OpenAIRE

    KESER, Tomislav; HOCENSKI, Željko; HOCENSKI, Verica

    2010-01-01

    Intelligent system for automated visual quality control of ceramic tiles based on machine vision is presented in this paper. The ceramic tiles production process is almost fully and well automated in almost all production stages with exception of quality control stage at the end. The ceramic tiles quality is checked by using visual quality control principles where main goal is to successfully replace man as part of production chain with an automated machine vision system to ...

  4. Evaluation of the thermal comfort of ceramic floor tiles

    Directory of Open Access Journals (Sweden)

    Carmeane Effting

    2007-09-01

    Full Text Available In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The uncomforting can be characterized by heated floor surfaces in external environments which are exposed to sun radiation (swimming polls areas or by cold floor surfaces in internal environments (bed rooms, path rooms. The property named thermal effusivity which defines the interface temperature when two semi-infinite solids are putted in perfect contact. The introduction of the crustiness surface on the ceramic tiles interferes in the contact temperature and also it can be a strategy to obtain ceramic tiles more comfortable. Materials with low conductivities and densities can be obtained by porous inclusion are due particularly to the processing conditions usually employed. However, the presence of pores generally involves low mechanical strength. This work has the objective to evaluate the thermal comfort of ceramics floor obtained by incorporation of refractory raw materials (residue of the polishing of the porcelanato in industrial atomized ceramic powder, through the thermal and mechanical properties. The theoretical and experimental results show that the porosity and crustiness surface increases; there is sensitive improvement in the comfort by contact.

  5. FORMATION OF ANTIBACTERIAL EFFECT ON CERAMIC TILE SURFACES

    Directory of Open Access Journals (Sweden)

    Selçuk ÖZCAN

    2017-03-01

    Full Text Available Biocidal antimicrobial molecular barrier (BAMB solutions are known to provide antimicrobial effect on the surfaces in industrial applications. However, there has been a lack of scientific reports about the subject in the literature. In this study, in order to impart an antimicrobial surface property on ceramic surfaces, a BAMB solution was applied on gloss fired ceramic wall tile substrates and the surface antimicrobial activity results were compared with that of plain wall tiles (without BAMB application. The ceramic surfaces were cleaned, and stove dried at120°C prior to spray coating with a BAMB solution. The coated substrates were dried in the ambient. The intactness of the coatings was checked with the bromophenol blue test. The microstructural and molecular characterization of the BAMB coated surfaces were carried out with SEM imaging and surface FTIR, respectively. The antimicrobial activity tests of the surfaces were conducted according to ASTM E2180-07 (Standard Test Method for Determining the Activity of Incorporated Antimicrobial Agent in Polymeric or Hydrophobic Materials. The microorganisms used were Staphylococcus aureus (ATCC 6538 and Pseudomonas aeruginosa (ATCC 15442 bacteria. The BAMB coated surfaces showed less flocculent bacterial growth in comparison to uncoated ceramic surfaces leading to the conclusion that the BAMB improved the antimicrobial property.

  6. Consolidation treatments applied to ceramic tiles: are they homogeneous?

    Directory of Open Access Journals (Sweden)

    D. Costa

    2017-01-01

    Full Text Available The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression, creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved.

  7. Consolidation treatments applied to ceramic tiles: are they homogeneous?

    International Nuclear Information System (INIS)

    Costa, D.; Leal, A.S.; Mimoso, J.M; Pereira, S.M.R.

    2017-01-01

    The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin) were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression), creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved. [es

  8. Microwave sintering of nanophase ceramics without concomitant grain growth

    Science.gov (United States)

    Eastman, Jeffrey A.; Sickafus, Kurt E.; Katz, Joel D.

    1993-01-01

    A method of sintering nanocrystalline material is disclosed wherein the nanocrystalline material is microwaved to heat the material to a temperature less than about 70% of the melting point of the nanocrystalline material expressed in degrees K. This method produces sintered nanocrystalline material having a density greater than about 95% of theoretical and an average grain size not more than about 3 times the average grain size of the nanocrystalline material before sintering. Rutile TiO.sub.2 as well as various other ceramics have been prepared. Grain growth of as little as 1.67 times has resulted with densities of about 90% of theoretical.

  9. Preparation and characterization of photochromic effect for ceramic tiles

    Directory of Open Access Journals (Sweden)

    Atay, B.

    2011-08-01

    Full Text Available Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photocatalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photochromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photochromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photochromic layer with a thickness of approximately 45- 50 µm was performed by using spray coating technique which provided homogeneous deposition on surface. Photochromic ceramic tiles with high photochromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photochromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM.

    La industria de baldosa cerámica se está desarrollando debido a las investigaciones tecnológicas en el área científica y los nuevos azulejos no son sólo de cerámica tradicional, sino que también tienen múltiples funcionalidades que son valiosas en el mercado hoy en día. Estos azulejos tipo fotocatalítico, fotovoltáico, anti-bacteriano, entre otros, mejoran la calidad de vida y proporcionan muchos beneficios como la limpieza fácil o de uno mismo, la producción energética y el control del clima. La meta de este estudio es realzar la función fotocrómatica en las baldosas cerámicas y la

  10. Evaluation of the incorporation of Cariri stone in masses of ceramics tiles

    International Nuclear Information System (INIS)

    Barroso, M.D.B.; Pereira, F.M.; Santos, I.S.; Melo, P.S.; Vieira, F.M.; Marinho, R.M.M.

    2016-01-01

    Mining and laminated limestone processing operations called Cariri stone, located in the Sedimentary Basin of Araripe, in the southern state is an important economic sector of the State of Ceara. As a result of this operation produces a large amount of waste. This study aims to evaluate the effect of incorporation of this residue in the red ceramic as an alternative raw material for the production of tiles. The compositions were formulated and prepared specimens with 0% content 5%, 10%, 12%, 15% and 20% by weight of residue. The determination of physical and mechanical properties such as loss on ignition, linear shrinkage, water absorption and flexural strength was carried out on specimens uniaxially pressed at 27 MPa and sintered at 900 ° C. The results indicated that for a content to 10% by weight of waste there is an improvement of physical and mechanical properties. On the other hand higher amounts of residue compromise its mechanical properties. (author)

  11. Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

    International Nuclear Information System (INIS)

    Murthy, K V R

    2009-01-01

    Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

  12. Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

    Energy Technology Data Exchange (ETDEWEB)

    Murthy, K V R, E-mail: drmurthykvr@yahoo.com [Display Materials Laboratory Applied Physics Department Faculty of Technology and Engineering M.S. University of Baroda, Baroda-390 001 (India)

    2009-07-15

    Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

  13. Kiln furniture for sintering electronic ceramics. Ceramics shosei jigu (doguzai) ni tsuite

    Energy Technology Data Exchange (ETDEWEB)

    Fushimi, T.; Shibata, S. (Toshiba Ceramics Co. Ltd., Tokyo (Japan))

    1994-05-01

    This paper summarizes refractory jigs used in manufacturing electronic ceramics. Jigs used vary with types of sintering kilns. Sintering kilns include pusher kiln, trolley kiln, roller hearth kiln, batch kiln, and HIP. The paper describes jigs by electronic ceramics materials. Ferrites are sintered in a pusher kiln, where such jigs are used as a base plate, stanchions, shelf plates, saggers, and a setter. Jigs that contact with ferrite are demanded not to give such adverse effects to materials to be sintered as crystal growth. Soft ferrites of Mn/Zn and Ni/Zn systems use jigs of pure alumina and zirconia nature, while large-size soft ferrites use setters with rough surface. A barium titanate system as a ceramic dielectric uses a zirconia jig, and materials containing Pb and Bi such as for varistors use magnesia and spinel jigs. Alumina porcelain substrates use mullite or high-alumina pusher kilns and alumina jigs. 4 refs., 1 fig., 4 tabs.

  14. Influence of gypsum on efflorescence in ceramic tiles

    International Nuclear Information System (INIS)

    Monteiro, C.M.O.L.; Nascimento, R.M.; Martinelli, A.E.

    2009-01-01

    The red ceramic industry is recognized as of major importance in Piaui State. The State capital, Teresina, is the greatest producer of this material, which is used mainly for masonry sealing blocks. One of the most frequent problems in this kind of products is the efflorescence.This paper has the main objective of studying the influence of gypsum on tiles, using the local industry production standards. The raw materials were characterized by FRX, DRX, thermal analysis and sulfates. Extruded test specimens were made with the addition of 1%, 3% and 5% of gypsum in the ceramic paste, burned at 850 deg C, 950 deg C and 1050 deg C and submitted to further technological and analysis for MEV. The reference ceramic paste did not show tendency to efflorescence formation after burning for samples with 1% gypsum added to the paste. The reference ceramic paste showed tendency to efflorescence formation after drying and consolidated efflorescence after burning for samples with 5% gypsum added to the paste. (author)

  15. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  16. The effect of heating rate and sintering temperature on the elastic modulus of porcelain tiles.

    Science.gov (United States)

    Eren Gültekin, Elif

    2018-02-01

    The scope of the present study is to investigate the change of elastic modulus with the physical and mechanical properties of porcelain tiles. In the study, porcelain tiles were sintered at different temperatures and at different heating rates to obtain minimum water absorption (%). After this, the time of flight of longitudinal and shear ultrasonic waves was measured through the tile. The time of flight of ultrasonic waves was measured using contact ultrasonic transducers operating on a pulse-echo mode. Using the time of flight of the ultrasonic waves and the thickness of the tiles, the velocity of the waves was determined. Using the ultrasonic velocities and bulk density, the elastic modulus of the tiles was determined. Helium pycnometry, a bend test, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were also carried out. The results show that the elastic modulus decreased with an increase of total porosity, but increased with bulk density and firing shrinkage. There is a polynomial relationship between elastic modulus and strength. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Development of dense glass-ceramic from recycled soda-lime-silicate glass and fly ash for tiling

    Science.gov (United States)

    Mustaffar, Mohd Idham; Mahmud, Mohamad Haniza; Hassan, Mahadi Abu

    2017-12-01

    Dense glass-ceramics were prepared by sinter-crystallization process from a combination of soda-lime-silicate glass waste and fly ash. Bentonite clay that acted as a binder was also added in a prepared formulation. The powder mixture of soda-lime glass, fly ash and bentonite clay were compacted by using uniaxial hydraulic press machine and sintered at six (6) various temperatures namely 750, 800, 850, 900, 950 and 1000 °C. The heating rate and sintering time were set at 5 °C/min and 30 minutes respectively. The results revealed that modulus of rupture (MOR), density and linear shrinkage increase first from 750 to 800 °C but decrease later after 800 to 1000 °C. In the meantime, water absorption was showing completely an opposite trend. The glass-ceramic sintered at 800 °C was found to have the best combination of physical-mechanical properties and has the potential to be applied in the construction industry particularly as floor and wall tiles because of the simple manufacturing process at low temperature.

  18. Comparative Life Cycle Assessment of ceramic versus concrete roof tiles in the Brazilian context

    OpenAIRE

    SOUZA DANIELLE MAIA; LAFONTAINE Mia; CHARRON-DOUCET François; BENGOA Xavier; CHAPPERT Benoit; DUARTE Fernanda; LIMA Luis

    2014-01-01

    The Brazilian ceramic industry is responsible for providing more than 90% of the roof coverings and wall bricks in the country, producing more than 15 billion pieces per year. Aiming to compare the life cycle impacts of ceramic versus concrete roofing tiles and identify potential improvements in ceramic products, the Brazilian National Ceramics Industry Association commissioned a life cycle impact assessment of these products. This study aims to compare the life cycle impacts of ceramic and c...

  19. On the Mechanism of Microwave Flash Sintering of Ceramics

    Directory of Open Access Journals (Sweden)

    Yury V. Bykov

    2016-08-01

    Full Text Available The results of a study of ultra-rapid (flash sintering of oxide ceramic materials under microwave heating with high absorbed power per unit volume of material (10–500 W/cm3 are presented. Ceramic samples of various compositions—Al2O3; Y2O3; MgAl2O4; and Yb(LaO2O3—were sintered using a 24 GHz gyrotron system to a density above 0.98–0.99 of the theoretical value in 0.5–5 min without isothermal hold. An analysis of the experimental data (microwave power; heating and cooling rates along with microstructure characterization provided an insight into the mechanism of flash sintering. Flash sintering occurs when the processing conditions—including the temperature of the sample; the properties of thermal insulation; and the intensity of microwave radiation—facilitate the development of thermal runaway due to an Arrhenius-type dependency of the material’s effective conductivity on temperature. The proper control over the thermal runaway effect is provided by fast regulation of the microwave power. The elevated concentration of defects and impurities in the boundary regions of the grains leads to localized preferential absorption of microwave radiation and results in grain boundary softening/pre-melting. The rapid densification of the granular medium with a reduced viscosity of the grain boundary phase occurs via rotation and sliding of the grains which accommodate their shape due to fast diffusion mass transport through the (quasi-liquid phase. The same mechanism based on a thermal runaway under volumetric heating can be relevant for the effect of flash sintering of various oxide ceramics under a dc/ac voltage applied to the sample.

  20. Flame-sintered ceramic exoelectron dosimeter samples

    International Nuclear Information System (INIS)

    Petel, M.; Holzapfel, G.

    1979-01-01

    New techniques for the preparation of integrating solid state dosimeters, particularly exoelectron dosimeters, have been initiated. The procedure consists in melting the powdered dosimeter materials in a hot, fast gas stream and depositing the ceramic layer. The gas stream is generated either through a chemical flame or by an electrical arc plasma. Results will be reported on the system Al 2 O 3 /stainless steel as a first step to a usable exoelectron dosimeter

  1. Structural and Thermomechanical Properties of Stove Tile Ceramics

    Directory of Open Access Journals (Sweden)

    Anton TRNÍK

    2013-12-01

    Full Text Available The thermomechanical and thermodilatometric behavior of fired heatproof stove tile ceramic material Letovice, which contains quartz, mullite and small amounts of feldspar and glassy phase, was studied while increasing temperature up to 1100 °C. Young’s modulus was measured using the non-destructive sonic resonant method mf-TMA. To find actual dimensions of the sample, thermodilatometry was carried out at the same temperature regime as mf-TMA. A significant increase in Young’s modulus was observed in the region of the α ® b transformation of quartz. This can be explained by the healing effect of the induced radial stresses around the quartz grains on microcracks. The presence of glassy phase caused a small decrease of Young’s modulus at temperatures above ~950 °C. DOI: http://dx.doi.org/10.5755/j01.ms.19.4.2916

  2. Ceramic tiles with black pigment made from stainless steel plant dust: Physical properties and long-term leaching behavior of heavy metals.

    Science.gov (United States)

    Zhu, Renbo; Ma, Guojun; Cai, Yongsheng; Chen, Yuxiang; Yang, Tong; Duan, Boyu; Xue, Zhengliang

    2016-04-01

    Stainless steel plant dust is a hazardous by-product of the stainless steelmaking industry. It contains large amounts of Fe, Cr, and Ni, and can be potentially recycled as a raw material of inorganic black pigment in the ceramic industry to reduce environmental contamination and produce value-added products. In this paper, ceramic tiles prepared with black pigment through recycling of stainless steel plant dust were characterized in terms of physical properties, such as bulk density, water absorption, apparent porosity, and volume shrinkage ratio, as well as the long-term leaching behavior of heavy metals (Cr, Ni, Pb, Cd, and Zn). The results show that good physical properties of ceramic tiles can be obtained with 8% pigments addition, sample preparation pressure of 25 MPa, and sintering at 1200 ºC for 30 min. The major controlling leaching mechanism for Cr and Pb from the ceramic tiles is initial surface wash-off, while the leaching behavior of Cd, Ni, and Zn from the stabilized product is mainly controlled by matrix diffusion. The reutilization process is safe and effective to immobilize the heavy metals in the stainless steel plant dust. Stainless steel plant dust is considered as a hazardous material, and it can be potentially recycled for black pigment preparation in the ceramic industry. This paper provides the characteristics of the ceramic tiles with black pigment through recycling stainless steel plant dust, and the long-term leaching behavior and controlling leaching mechanisms of heavy metals from the ceramic tile. The effectiveness of the treatment process is also evaluated.

  3. Characterization of the raw-materials used in ceramic tiles in the state of Paraiba - Brazil

    International Nuclear Information System (INIS)

    Marinho, Rosa Maria; Pontes, Luiz Renato de; Lira, Belarmino B.

    1997-01-01

    Knowledge of physical, chemical and mineralogical properties of ceramics basic materials may provide valuable information for their proper application. This work searches for characterization of basic materials (plastic and not plastic) used for optimization of ceramic tiles, classified as monoporosa production in Paraiba State. The further study will be conducted on basis of ceramic material characterization in order to develop a new mass for production of ceramic tiles. The study will be done on basis of X-ray diffraction, chemical, physical and mineralogical analysis. (author)

  4. Chemical functionalization of ceramic tile surfaces by silane coupling agents: polymer modified mortar adhesion mechanism implications

    Directory of Open Access Journals (Sweden)

    Alexandra Ancelmo Piscitelli Mansur

    2008-09-01

    Full Text Available Adhesion between tiles and mortars are crucial to the stability of ceramic tile systems. From the chemical point of view, weak forces such as van der Waals forces and hydrophilic interactions are expected to be developed preferably at the tiles and polymer modified Portland cement mortar interface. The main goal of this paper was to use organosilanes as primers to modify ceramic tile hydrophilic properties to improve adhesion between ceramic tiles and polymer modified mortars. Glass tile surfaces were treated with several silane derivatives bearing specific functionalities. Contact angle measurements and Fourier Transform Infrared Spectroscopy (FTIR were used for evaluating the chemical changes on the tile surface. In addition, pull-off tests were conducted to assess the effect on adhesion properties between tile and poly(ethylene-co-vinyl acetate, EVA, modified mortar. The bond strength results have clearly shown the improvement of adherence at the tile-polymer modified mortar interface, reflecting the overall balance of silane, cement and polymer interactions.

  5. CPU, GPU and FPGA Implementations of MALD: Ceramic Tile Surface Defects Detection Algorithm

    OpenAIRE

    Matić, Tomislav; Aleksi, Ivan; Hocenski, Željko

    2014-01-01

    This paper addresses adjustments, implementation and performance comparison of the Moving Average with Local Difference (MALD) method for ceramic tile surface defects detection. Ceramic tile production process is completely autonomous, except the final stage where human eye is required for defects detection. Recent computational platform development and advances in machine vision provides us with several options for MALD algorithm implementation. In order to exploit the shortest execution tim...

  6. TECHNOLOGY OF PRODUCTION OF CERAMIC TILES BASED ON DOLERITE AND FUSIBLE CLAY

    Directory of Open Access Journals (Sweden)

    Pleshko Marianna Viktorovna

    2018-02-01

    Full Text Available The paper presents a completely new composition of the ceramic mass for production of ceramic tiles for interior lining of walls, on the basis of fusible clay. The optimal compositions of jade engobe and glossy glaze, the most suitable for this composition, are determined. A new technological scheme is developed for production of ceramic tiles for interior lining based on dolerite and fusible clay. The curve of firing, which is the most suitable for charge masses and decorative coating compositions being used, has been constructed. Subject: ceramic mass for the production of ceramic facing tiles. Ceramic tiles are the most popular building material in Russia. The most promising technology for its production from the standpoint of technical and economic efficiency is the technology of rapid single firing, which is rarely used at the plants of our country. In this regard, the development and implementation of new effective compositions of ceramic masses and decorative coatings that are the most compatible with the specifics of rapid single firing technology, based on new unconventional raw materials, are very relevant and promising. Research objectives: development of technological parameters, compositions of ceramic masses and decorative coatings of ceramic tiles for the internal wall lining that provide an increase in tiles production efficiency using the technology of rapid single firing through the use of non-traditional plagioclase-pyroxene raw materials: dolerites, loam and technogenic raw materials. Materials and methods: technological, numerical and experimental studies were conducted. To select the optimal composition of the ceramic mass, the method of mathematical planning was used, namely the simplex-centroid design of Scheffe. To identify the scientific foundations of the energy-efficient production technology being developed, differential thermal and X-ray phase, optical, electron microscopic and dilatometric studies were applied

  7. Effect of mechanical cycling on the flexural strength of densely sintered ceramics

    NARCIS (Netherlands)

    Itinoche, Koiti Marco; Ozcan, Mudu; Bottino, Marco Antonio; Oyafuso, Denise

    2006-01-01

    Objectives. The aim of this study was to evaluate the effect of mechanical cycling on the biaxial flexural strength of two densely sintered ceramic materials. Methods. Disc shaped zirconia (In-Ceram Zirconia) and high alumina (Procera AllCeram) ceramic specimens (diameter: 15 min and thickness: 1.2

  8. ASSESSMENT OF CERAMIC TILE FROST RESISTANCE BY MEANS OF THE FREQUENCY INSPECTION METHOD

    Directory of Open Access Journals (Sweden)

    MICHAL MATYSÍK

    2011-06-01

    Full Text Available The paper presents some results of our experimental analysis of ceramic cladding element frost resistance, particular attention being paid to the application of the frequency inspection method. Three different sets of ceramic tiles of the Ia class to EN 14 411 B standard made by various manufacturers have been analyzed. The ceramic tiles under investigation have been subjected to freeze-thaw-cycle-based degradation in compliance with the relevant ČSN EN ISO 10545-12 standard. Furthermore, accelerated degradation procedure has been applied to selected test specimens, consisting in reducing the temperature of water soaked ceramic tiles in the course of the degradation cycles down –70°C. To verify the correctness of the frequency inspection results, additional physical properties of the ceramic tiles under test have been measured, such as, the ceramic tile strength limit, modulus of elasticity and modulus of deformability, resulting from the flexural tensile strength tests, integrity defect and surface micro-geometry tracking. It has been proved that the acoustic method of frequency inspection is a sensitive indicator of the structure condition and can be applied to the ceramic cladding element frost resistance and service life prediction assessment.

  9. Compaction of lithium-silicate ceramics using spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Lukáč, František; Mušálek, Radek; Brožek, Vlastimil; Stehlíková, K.; Chráska, Tomáš

    2017-01-01

    Roč. 61, č. 1 (2017), s. 40-44 ISSN 0862-5468 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Li2Si2O5 * Li2SiO3 * Spark plasma sintering (SPS) * Quantitative Rietveld refinement * X-ray diffraction (XRD) Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.439, year: 2016 http://www.ceramics-silikaty.cz/index.php?page=cs_detail_doi&id=789

  10. Sewage sludge ash characteristics and potential for use in bricks, tiles and glass ceramics.

    Science.gov (United States)

    Lynn, Ciarán J; Dhir, Ravindra K; Ghataora, Gurmel S

    2016-01-01

    The characteristics of sewage sludge ash (SSA) and its use in ceramic applications pertaining to bricks, tiles and glass ceramics have been assessed using the globally published literature in the English medium. It is shown that SSA possesses similar chemical characteristics to established ceramic materials and under heat treatment achieves the targeted densification, strength increases and absorption reductions. In brick and tile applications, technical requirements relating to strength, absorption and durability are achievable, with merely manageable performance reductions with SSA as a partial clay replacement. Fluxing properties of SSA facilitate lower firing temperatures during ceramics production, although reductions in mix plasticity leads to higher forming water requirements. SSA glass ceramics attained strengths in excess of natural materials such as granite and marble and displayed strong durability properties. The thermal treatment and nature of ceramic products also effectively restricted heavy metal leaching to low levels. Case studies, predominantly in bricks applications, reinforce confidence in the material with suitable technical performances achieved in practical conditions.

  11. Field assisted sintering of refractory carbide ceramics and fiber reinforced ceramic matrix composites

    Science.gov (United States)

    Gephart, Sean

    The sintering behaviors of silicon carbide (SiC) and boron carbide (B4C) based materials were investigated using an emerging sintering technology known as field assisted sintering technology (FAST), also known as spark plasma sintering (SPS) and pulse electric current sintering (PECS). Sintering by FAST utilizes high density electric current, uniaxial pressure, and relatively high heating rate compared to conventional sintering techniques. This effort investigated issues of scaling from laboratory FAST system (25 ton capacity) to industrial FAST system (250 ton capacity), as well as exploring the difference in sintering behavior of single phase B4C and SiC using FAST and conventional sintering techniques including hot-pressing (HP) and pressure-less sintering (PL). Materials were analyzed for mechanical and bulk properties, including characterization of density, hardness, fracture toughness, fracture (bend) strength, elastic modulus and microstructure. A parallel investigation was conducted in the development of ceramic matrix composites (CMC) using SiC powder impregnation of fiber compacts followed by FAST sintering. The FAST technique was used to sinter several B4C and SiC materials to near theoretical density. Preliminary efforts established optimized sintering temperatures using the smaller 25 ton laboratory unit, targeting a sample size of 40 mm diameter and 8 mm thickness. Then the same B4C and SiC materials were sintered by the larger 250 ton industrial FAST system, a HP system, and PL sintering system with a targeted dense material geometry of 4 x 4 x 0.315 inches3 (101.6 x 101.6 x 8 mm3). The resulting samples were studied to determine if the sintering dynamics and/or the resulting material properties were influenced by the sintering technique employed. This study determined that FAST sintered ceramic materials resulted in consistently higher averaged values for mechanical properties as well as smaller grain size when compared to conventionally sintered

  12. Reaction sintering of a zirconia-containing barium feldspar ceramic

    International Nuclear Information System (INIS)

    Nordmann, A.; Cheng, Y-B.; Muddle, B. C.

    1996-01-01

    Zircon (ZrSiO 4 ) is a natural mineral resource known to react with certain oxides to produce a dispersion of zirconia particles within ceramic or glass-ceramic matrices. Barium aluminosilicates, particularly the celsian polymorphs of BaO- Al 2 O 3 2SiO 2 display oxidation resistance and refractory characteristics commensurate with the properties required of high temperature materials. Such properties, coupled with the high melting point of ZrO 2 (2680 deg C), suggest that barium aluminosilicates and zirconia are an ideal combination from which to fabricate high temperature materials. A recent study has indicated that a barium aluminosilicate containing up to 40mol% ZrO 2 can be prepared via a sol-gel process. However, the desire to utilise a natural resource in the form of zircon in the present work has led to the choice of reaction sintering as an alternative processing route. The current work was undertaken to investigate the possibility of forming a zirconia-containing barium feldspar composite material using the reaction sintering of zircon and assuming the following stoichiometric reaction: 2ZrSiO 4 + BaCO 3 + Al 2 O 3 → 2ZrO 2 + BaO-Al 2 O 3 -2SiO 2 + CO 2 ↑. The reaction sintering of zircon with alumina and barium carbonate produces a composite material comprising distributed ZrO 2 in a continous barium feldspar matrix. Yttria added during processing allows a significant fraction of the ZrO 2 to be retained as tetragonal phase to room temperature and thus the potential for a measure of transformation toughening

  13. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  14. Contact pressure distribution during the polishing process of ceramic tiles: A laboratory investigation

    International Nuclear Information System (INIS)

    Sani, A S A; Hamedon, Z; Azhari, A; Sousa, F J P

    2016-01-01

    During the polishing process of porcelain tiles the difference in scratching speed between innermost and peripheral abrasives leads to pressure gradients linearly distributed along the radial direction of the abrasive tool. The aim of this paper is to investigate such pressure gradient in laboratory scale. For this purpose polishing tests were performed on ceramic tiles according to the industrial practices using a custom-made CNC tribometer. Gradual wear on both abrasives and machined surface of the floor tile were measured. The experimental results suggested that the pressure gradient tends to cause an inclination of the abraded surfaces, which becomes stable after a given polishing period. In addition to the wear depth of the machined surface, the highest value of gloss and finest surface finish were observed at the lowest point of the worn out surface of the ceramic floor tile corresponding to the point of highest pressure and lowest scratching speed. (paper)

  15. Standard Test Method for Bond Strength of Ceramic Tile to Portland Cement Paste

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers the determination of the ability of glazed ceramic wall tile, ceramic mosaic tile, quarry tile, and pavers to be bonded to portland cement paste. This test method includes both face-mounted and back-mounted tile. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  16. Contact pressure distribution during the polishing process of ceramic tiles: A laboratory investigation

    Science.gov (United States)

    Sani, A. S. A.; Sousa, F. J. P.; Hamedon, Z.; Azhari, A.

    2016-02-01

    During the polishing process of porcelain tiles the difference in scratching speed between innermost and peripheral abrasives leads to pressure gradients linearly distributed along the radial direction of the abrasive tool. The aim of this paper is to investigate such pressure gradient in laboratory scale. For this purpose polishing tests were performed on ceramic tiles according to the industrial practices using a custom-made CNC tribometer. Gradual wear on both abrasives and machined surface of the floor tile were measured. The experimental results suggested that the pressure gradient tends to cause an inclination of the abraded surfaces, which becomes stable after a given polishing period. In addition to the wear depth of the machined surface, the highest value of gloss and finest surface finish were observed at the lowest point of the worn out surface of the ceramic floor tile corresponding to the point of highest pressure and lowest scratching speed.

  17. [Influence on microstructure of dental zirconia ceramics prepared by two-step sintering].

    Science.gov (United States)

    Jian, Chao; Li, Ning; Wu, Zhikai; Teng, Jing; Yan, Jiazhen

    2013-10-01

    To investigate the microstructure of dental zirconia ceramics prepared by two-step sintering. Nanostructured zirconia powder was dry compacted, cold isostatic pressed, and pre-sintered. The pre-sintered discs were cut processed into samples. Conventional sintering, single-step sintering, and two-step sintering were carried out, and density and grain size of the samples were measured. Afterward, T1 and/or T2 of two-step sintering ranges were measured. Effects on microstructure of different routes, which consisted of two-step sintering and conventional sintering were discussed. The influence of T1 and/or T2 on density and grain size were analyzed as well. The range of T1 was between 1450 degrees C and 1550 degrees C, and the range of T2 was between 1250 degrees C and 1350 degrees C. Compared with conventional sintering, finer microstructure of higher density and smaller grain could be obtained by two-step sintering. Grain growth was dependent on T1, whereas density was not much related with T1. However, density was dependent on T2, and grain size was minimally influenced. Two-step sintering could ensure a sintering body with high density and small grain, which is good for optimizing the microstructure of dental zirconia ceramics.

  18. Density determination of sintered ceramic nuclear fuel materials

    International Nuclear Information System (INIS)

    Landspersky, H.; Medek, J.

    1980-01-01

    The feasibility was tested of using solids for pycnometric determination of the density of uranium dioxide-based sintered ceramic fuel materials manufactured by the sol-gel method in the shape of spherical particles of 0.7 to 1.0 mm in size and of particles smaller than 200 μm. For fine particles, this is the only usable method of determining their density which is a very important parameter of the fine fraction when it is employed for the manufacture of fuel elements by vibration compacting. The method consists in compacting a mixture of pycnometric material and dispersed particles of uranium dioxide, determining the size and weight of the compact, and in calculating the density of the material measured from the weight of the oxide sample in the mixture. (author)

  19. Synergistic Sintering of Lignite Fly Ash and Steelmaking Residues towards Sustainable Compacted Ceramics

    Directory of Open Access Journals (Sweden)

    V. G. Karayannis

    2017-01-01

    Full Text Available The development of value-added ceramic materials deriving only from industrial by-products is particularly interesting from technological, economic, and environmental point of views. In this work, the synergistic sintering of ternary and binary mixtures of fly ash, steelmaking electric arc furnace dust, and ladle furnace slag for the synthesis of compacted ceramics is reported. The sintered specimens’ microstructure and mineralogical composition were characterized by SEM-EDS and XRD, respectively. Moreover, the shrinkage, apparent density, water absorption, and Vickers microhardness (HV were investigated at different sintering temperatures and raw material compositions. The characterization of the sintered compacts revealed the successful consolidation of the ceramic microstructures. According to the experimental findings, the ceramics obtained from fly ash/steel dust mixtures exhibited enhanced properties compared to the other mixtures tested. Moreover, the processing temperature affected the final properties of the produced ceramics. Specifically, a 407% HV increase for EAFD and a 2221% increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. Likewise, a 972% shrinkage increase for EAFD and a 577% shrinkage increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. The research results aim at shedding more light on the development of sustainable sintered ceramics from secondary industrial resources towards circular economy.

  20. Effect of sintering process parameters on the properties of 3Y-PSZ ceramics

    International Nuclear Information System (INIS)

    Chu, H L; Chen, R S; Wang, C L; Hwang, W S; Lee, H E; Sie, Y Y; Wang, M C

    2013-01-01

    The effect of sintering process parameters on the properties of 3 mol% yttria partially stability zirconia (3Y-PSZ) ceramics has been investigated. The relative density of the sintered pellet rapidly increases from 70.5 to 93.6% with rose temperature from 1473 to 1573 K. In addition, the relative density only slightly increases from 94.9 to 96.6 %, when rose sintered temperature from 1573 to 1773 K. This result shows that no significant influence on the densification behavior when sintering at 1573 to 1773 K for 2 h. The Vickers hardness and toughness also increase with the sintered temperature

  1. Predicting sintering deformation of ceramic film constrained by rigid substrate using anisotropic constitutive law

    International Nuclear Information System (INIS)

    Li Fan; Pan Jingzhe; Guillon, Olivier; Cocks, Alan

    2010-01-01

    Sintering of ceramic films on a solid substrate is an important technology for fabricating a range of products, including solid oxide fuel cells, micro-electronic PZT films and protective coatings. There is clear evidence that the constrained sintering process is anisotropic in nature. This paper presents a study of the constrained sintering deformation using an anisotropic constitutive law. The state of the material is described using the sintering strains rather than the relative density. In the limiting case of free sintering, the constitutive law reduces to a conventional isotropic constitutive law. The anisotropic constitutive law is used to calculate sintering deformation of a constrained film bonded to a rigid substrate and the compressive stress required in a sinter-forging experiment to achieve zero lateral shrinkage. The results are compared with experimental data in the literature. It is shown that the anisotropic constitutive law can capture the behaviour of the materials observed in the sintering experiments.

  2. Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

    Science.gov (United States)

    Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

    2017-10-01

    In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

  3. Utilization of red mud in the manufacture of ceramic tiles

    Energy Technology Data Exchange (ETDEWEB)

    Youssef, N.F.; Shater, M.O. [Housing and Building Research Center, Cairo (Egypt); Abadir, M.F.; Ibrahim, O.A. [Cairo Univ., Giza (Egypt). Faculty of Engineering

    2002-07-01

    Red mud, which is a pollutant residue from the extraction of alumina from bauxite ore, was utilized as an additive to a well blended mixture of three Egyptian clays, feldspar, quartz and grog. This was added in gradual proportions to study its effect on the vitrification properties of fired samples. Samples were moulded under a pressure of 20.7 MPa and fired at temperatures ranging from 950 C to 1100 C for soaking periods up to three hours. Compressive strength was determined as function of percent red mud added and firing temperature. A semi-exponential relation was established between strength and apparent porosity. 50 x 50 mm tiles containing 70% red mud addition and fired at 1100 C for one hour were tested. They were found to match the standards required for glazed wall tiles bodies. Tiles fired at 1100 C for 3 hours were compatible with the standards for glazed floor tiles. (orig.)

  4. Properties of Carbide Ceramics from Gelcasting and Pressure-less Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Dongliang; Zhang Jingxian, E-mail: dljiang@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Shanghai 200050 (China)

    2011-10-29

    In this paper, the properties of carbide ceramics (SiC, and B{sub 4}C) from aqueous gelcasting and pressure-less sintering were studied systematically. The optimized sintering process was achieved via a series of experiments with effective control of grain size and microstructure for developing high performance ceramics. SiC samples can be pressure-less sintered to 98% TD with B{sub 4}C and C as the sintering additives. The samples showed excellent mechanical properties, homogeneous microstructure and improved reliability. B{sub 4}C samples can also be pressure-less sintered with the relative density around 96%. Results showed that gelcasting is a reliable process for the manufacturing of carbide ceramics with satisfied properties.

  5. Physics and Technology of Transparent Ceramic Armor: Sintered Al2O3 vs Cubic Materials

    National Research Council Canada - National Science Library

    Krell, Andreas; Hutzler, Thomas; Klimke, Jens

    2006-01-01

    Sintered sub-micrometer alumina (alpha-Al2O3) is the hardest transparent armor. However, its trigonal structure gives rise to a strong thickness effect that makes thicker components translucent. Cubic ceramics (no birefringence...

  6. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  7. An investigation in texturing high Tc superconducting ceramics by creep sintering

    International Nuclear Information System (INIS)

    Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.

    1991-01-01

    We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis

  8. Microwave Sintering of Ceramic Materials for Industrial Application Final Report CRADA No. TC-1116-95

    Energy Technology Data Exchange (ETDEWEB)

    Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Tandon, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Callis, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-10-19

    The goal of this project was to develop the commercial capability in the US to sinter alumina oxide ceramic parts for the semiconductor manufacturing equipment industry. We planned to use the millimeter microwave (30 GHz) sintering system first developed by IAP in Russia.

  9. Ancient Wall Tiles – The Importance of the Glaze/Ceramic Interface in Glaze Detachment

    Directory of Open Access Journals (Sweden)

    Marisa COSTA

    2014-04-01

    Full Text Available One of the most severe pathologies suffered by early industrially produced tiles in Portugal in late nineteenth century is glaze detachment in wall tiles placed in the lower part of the façade. It is known that salts crystallize provoking the glaze detachment, destroying the waterproofing and the beauty of the wall tile and this is one of the crucial factors towards this occurrence. The present work questions the importance of the thickness of glaze/ceramic body interface, in what concerns glaze detachment provoked by salt crystallization. SEM-EDS was used to perform all the observations that lead to the conclusion that the exuberance of the interface between glaze and ceramic body has no influence in the resistance of the glaze to salt crystallization though time, being the porous network more determinant. DOI: http://dx.doi.org/10.5755/j01.ms.20.1.3815

  10. The effects of sintering behavior on piezoelectric properties of porous PZT ceramics for hydrophone application

    International Nuclear Information System (INIS)

    Zeng Tao; Dong Xianlin; Chen Heng; Wang Yonglin

    2006-01-01

    Porous lead zirconate titanate (PZT) ceramics were fabricated by adding polymethyl methacrylate (PMMA) and the effects of sintering behavior on their microstructure and piezoelectric properties were investigated. The porosity of PZT ceramics decreased with an increase in the sintering temperature at a fixed PMMA addition. The dielectric constant (ε), longitudinal piezoelectric coefficient (d 33 ) and hydrostatic figures of merit (d h g h ) of 34% porous PZT ceramics increased with an increase in sintering temperature from 1050 to 1300 deg. C. When sintered at 1300 deg. C, longitudinal piezoelectric coefficient of 34% porous PZT ceramic was very close to that of 95% dense PZT ceramics, while the hydrostatic figures of merit of 34% porous PZT ceramics is about fifteen times more than that of 95% dense PZT ceramics. Compared with PZT-polymer composites, the dielectric constant of 34% porous PZT sintered at 1300 deg. C is much higher, which can be more efficient to resist the interference in receiving sensitivities caused by loading effect of the cable

  11. Microwave-assisted sintering of non-stoichiometric strontium bismuth niobate ceramic: Structural and dielectric properties

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Rajveer [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India); Department of Physics, Atmaram Sanatan Dharma College, University of Delhi, Dhaula Kuan, New Delhi 110021 (India); Luthra, Vandna [Department of Physics, Gargi College, University of Delhi, Siri Fort Road, New Delhi 110049 (India); Tandon, R.P., E-mail: ram_tandon@hotmail.com [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India)

    2016-11-01

    In recent years the microwave sintering has been utilized for the synthesis of materials in enhancement of the properties. In this paper strontium bismuth niobate (Sr{sub 0.8}Bi{sub 2.2}Nb{sub 2}O{sub 9}:SBN) bulk ceramic has been synthesized by microwave reactive sintering and conventional heating techniques. A relative density of 99.6% has been achieved for microwave sintered SBN, which is higher than that of (98.81%) conventionally sintered SBN. The phase formation of SBN synthesized by both processes has been confirmed by X-ray diffraction (XRD). The surface morphology of SBN was observed by scanning electron microscopy (SEM). The microstructure was found to be more uniform in case of SBN sintered by microwave sintering. The dielectric properties of SBN were studied as a function of frequency in the temperature range of 30–500 °C. Both the samples synthesized by two different processes were found to follow Curie–Weiss law above the transition temperature. The Curie temperature was found to be higher for microwave sintered SBN. The dielectric constant and the transition temperature were observed to be higher for SBN ceramic synthesized by microwave sintering technique. The ac and dc activation energy values were also found to be higher for microwave sintered SBN as compared to conventional sintering technique.

  12. Formulation of Ceramic Body to Produce Roofing Tiles Using Winkler Diagram

    Science.gov (United States)

    Amaral, LF; Vieira, CMF; Monteiro, SN

    Winkler diagram was the tool used to formulate roofing tiles ceramic bodies using three different clays. The objective was to obtain a ceramic product with good technological properties using local clay that has deficiencies in its chemical-mineralogical composition. Specimens were made by uniaxial press-molding at 35MPa and then fired at 850 °C. The technological properties determined were flexural rupture strength, water absorption and linear shrinkage. The results showed that local clay has excessive coarse particles that impossibility its roofing tiles production and confirming the need to make a blend with other plastic raw materials. The Winkler Diagram was effective in the formulation of ceramic bodies due to the improvement of the observed properties.

  13. A kinetic study on the development of porosity in porcelain stoneware tile sintering

    Directory of Open Access Journals (Sweden)

    Jazayeri, S. H.

    2007-02-01

    Full Text Available The aim of this work is to develop a mathematical model to study the mechanism of elimination of total porosity as a function of soaking time using the Navier-Stokes. Then, parameters of the model such as kinetic constants and apparent activation energy are calculated on the basis of experimental data for a standard porcelain stoneware tile composition. The theoretical data calculated from the model are in good agreement with the experimental data. Using the model developed, it is possible to estimate the best soaking time to obtain minimum total porosity at a given firing temperature . The effects of nepheline on sintering process of porcelain stoneware tile is investigated. It was found that when the nepheline syenite content of the starting mix was increased to 10%, the constant kp of the kinetic equation also increased. The results showed that addition of nepheline to composition of porcelain stoneware bodies was influenced remarkably suitable soaking time to obtain the minimum total porosity and increased shrinkage and bulk density while total and closed porosity fall down.

    El propósito de este trabajo es desarrollar un modelo matemático tipo Navier-Stokes para estudiar el mecanismo de eliminación de la porosidad en función del tiempo de maduración en cocción. Los parámetros del modelo tales como las constantes cinéticas y la energía de activación aparente se calcularon a partir de datos experimentales para una composición de gres porcelánico estándar. Los datos teóricos obtenidos a partir del modelo están en buena concordancia con los datos experimentales. Se investigaron los efectos de la nefelina en el gres porcelánico, encontrado que cuando se aumenta el contenido hasta un 10%, la constante de la ecuación cinética kp aumenta. Empleando el modelo desarrollado, es posible estimar el tiempo de maduración en cocción para obtener la porosidad mínima (se alcanza la eliminación de la porosidad debido a la presi

  14. A 2-year follow-up of spirometric parameters in workers of a tile and ceramic industry, Yazd, southeastern Iran.

    Science.gov (United States)

    Mehrparvar, A H; Mirmohammadi, S J; Mostaghaci, M; Davari, M H; Hashemi, S H

    2013-04-01

    Respiratory diseases cause a considerable amount of morbidity and mortality in the world. Pulmonary function tests are important measures for the diagnosis and management of respiratory disorders. Workers in tile and ceramic industry are exposed to high amounts of respiratory pollutants. To identify the changes in spirometric parameters in a 2-year period among tile and ceramic workers in Yazd and compare it with a control group. The study was conducted in 5 tile and ceramic factories selected by cluster sampling between 2009 and 2011 in Yazd, southeastern Iran. Demographic data and spirometric parameters of participants were recorded. Spirometric parameters were significantly reduced during the 2 years. The largest decrease was observed in FVC (≈500 mL) in ball-mill and grinding after 2 years. Decrease in all spirometric parameters was significantly higher in industrial workers than office workers. Respiratory exposure in tile and ceramic industry can significantly affect pulmonary function tests.

  15. Characterization of low-temperature cofired ceramic tiles as platforms for gas chromatographic separations.

    Science.gov (United States)

    Darko, Ernest; Thurbide, Kevin B; Gerhardt, Geoff C; Michienzi, Joseph

    2013-06-04

    A gas chromatography (GC) column is fabricated within a low-temperature cofired ceramic (LTCC) tile, and its analytical properties are characterized. By using a dual-spiral design, a 100 μm wide square channel up to 15 m in length is produced within an 11 cm × 5.5 cm LTCC tile. The channel is dynamically coated with an OV-101 stationary phase that is cross-linked with dicumyl peroxide. While the uncoated LTCC tiles were able to separate a mixture of n-alkanes, the peak shapes were broad (base width of ~2 min) and tailing. In contrast to this, the coated LTCC tiles produced sharp (base width of ~8-10 s), symmetrical, well-resolved peaks for the same analytes. By using a 7.5 m long channel, about 15,000 plates were obtained for a dodecane test analyte. Further, the coated LTCC tiles were found to produce plate heights that were about 3-fold smaller than those obtained from a conventional capillary GC column of similar length, dimension, and coating operated under the same conditions. As a result, test analyte separations were slightly improved in the LTCC tiles, and their overall performance fared well. In terms of temperature programming, it was found that a series of n-alkanes separated on the LTCC tile provided a cumulative peak capacity of around 54 peaks when using C₈ to C₁₃ as analyte markers. Results indicate that LTCC tiles provide a viable and useful alternative platform for performing good quality GC separations.

  16. Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes

    International Nuclear Information System (INIS)

    Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

    2006-01-01

    A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 deg. C/min, increased by about 20% and 30%, respectively

  17. Alumina-zirconium ceramics synthesis by selective laser sintering/melting

    International Nuclear Information System (INIS)

    Shishkovsky, I.; Yadroitsev, I.; Bertrand, Ph.; Smurov, I.

    2007-01-01

    In the present paper, porous refractory ceramics synthesized by selective laser sintering/melting from a mixture of zirconium dioxide, aluminum and/or alumina powders are subjected to optical metallography and X-ray analysis to study their microstructure and phase composition depending on the laser processing parameters. It is shown that high-speed laser sintering in air yields ceramics with dense structure and a uniform distribution of the stabilizing phases. The obtained ceramic-matrix composites may be used as thermal and electrical insulators and wear resistant coating in solid oxide fuel cells, crucibles, heating elements, medical tools. The possibility to reinforce refractory ceramics by laser synthesis is shown on the example of tetragonal dioxide of zirconium with hardened micro-inclusion of Al 2 O 3 . By applying finely dispersed Y 2 O 3 powder inclusions, the type of the ceramic structure is significantly changed

  18. Experimental and finite element modeling study of co-sintering of multilayer, multifunctional ceramics

    Science.gov (United States)

    Wu, Kuan

    2007-12-01

    The co-sintering behavior of low temperature co-fired ceramics (LTCC) is investigated by combining experiment and simulation methods. The numerical method offers a way to provide quantitative information regarding the final sintered shape of multilayer ceramics, which can be used to optimize the design of multilayer, multifunctional components and help reduce tedious and expensive empirical design iterations. To predict the sintering behavior of LTCC, parameters in the viscoplastic constitutive equations for single materials (such as shear viscosity G, bulk viscosity K, and sintering stress sigma s, etc.) need to be known. An apparatus was constructed for in situ measurements of the longitudinal and radial shrinkage during free sintering and sinter forging experiments. Cylindrical samples of individual LTCC materials (DuPont 951AX, Heraeus CT-800, Ferro A6-S) were made. Free sintering and sinter-forging experiments have been performed at various heating rates and under different intermittently applied axial loads. Various methods for analyzing the data were used to extract those parameters and their dependence on temperature and relative density. The constitutive parameters obtained from experiments were then implemented in the user subroutine UMAT of the general-purpose finite element program ABAQUS to simulate the free sintering behavior of bi-layer structures (DU951/CT800) with different thickness ratios. The simulation results were then compared with the actual experimental results, which were obtained by free co-sintering bi-layer planar samples with different thickness ratios. Simulation results showed the finite element analysis was successful in predicting the shape changes and the stresses at different positions during sintering of bi-layer structures. This finite element model was also used to examine the sensitivity to various parameters of the sintering results, such as elastic Poisson's ratio v, Young's modulus E, sintering stress sigmas, shear and

  19. Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing

    International Nuclear Information System (INIS)

    Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

    2013-01-01

    The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

  20. Glazed ceramic roof tiles: influence of surface features in the solar reflectance index

    International Nuclear Information System (INIS)

    Bortoli, Leitcia Silva de; Stapait, Camila Cristina; Marinoski, Deivis Luis; Fredel, Marcio Celso; Schabbach, Luciana M.

    2016-01-01

    In this study the influence of surface features of ceramic roof tiles in the solar reflectance index were evaluated. Two glazed ceramic roof tiles (type stoneware) with the same color (ivory) but with different appearance (matte and brilliant) were the focus of the analysis. The Solar Reflectance Index (SRI) of the roofs tiles were determined by the solar reflectance values (UV-VIS-NIR) and emittance, measured in laboratory. The samples showed SRI> 39 in accordance with LEED certification criteria (Leadership in Energy and Environmental Design), contributing to minimizing the Heat Island Effects. Although the matte roof tile shows a slightly higher SRI value (82) than the brilliant one (78), the results for the variables that composes the SRI value (reflectance and emittance) were very similar. Analysis of XRD, SEM and EDS performed on the surfaces of the two roofs indicated for the matte glaze the presence of microcrystals (with barium and zinc) that can contribute to the slightly highest value of SRI. The roughness (optical interferometer white light) and the brightness (brightness meter) of the samples were also measured. (author)

  1. Study of the curvature of green pieces in stoneware ceramic tiles

    Directory of Open Access Journals (Sweden)

    de Pablos, A.

    2000-02-01

    Full Text Available Ceramic tiles undergo some deformations on the production line. After pressing, tiles are flat but, in subsequent stages of the production line, surfaces are wetted producing temperature and water gradients across their thickness. These gradients generate curvature in the tiles and therefore deformations in the pieces. The aim of the present work has been to measure the curvature and the mechanical properties of the tiles as a function of the water absorption for two types of ceramic pastes.

    Las baldosas cerámicas sufren deformaciones durante su proceso en línea de producción. Cuando las baldosas salen de la prensa presentan una superficie plana, pero en las siguientes etapas de la línea de producción la superficie de las muestras se humedece, produciéndose gradientes de temperatura y humedad que dan lugar a una deformación por curvatura de la pieza. El objetivo de este trabajo es estudiar dicha curvatura y las propiedades mecánicas de las baldosas en función de la humedad absorbida en dos tipos de pastas cerámicas.

  2. Monitoring of temperature profiles and surface morphologies during laser sintering of alumina ceramics

    Directory of Open Access Journals (Sweden)

    Bin Qian

    2014-06-01

    Full Text Available Additive manufacturing of alumina by laser is a delicate process and small changes of processing parameters might cause less controlled and understood consequences. The real-time monitoring of temperature profiles, spectrum profiles and surface morphologies were evaluated in off-axial set-up for controlling the laser sintering of alumina ceramics. The real-time spectrometer and pyrometer were used for rapid monitoring of the thermal stability during the laser sintering process. An active illumination imaging system successfully recorded the high temperature melt pool and surrounding area simultaneously. The captured images also showed how the defects form and progress during the laser sintering process. All of these real-time monitoring methods have shown a great potential for on-line quality control during laser sintering of ceramics.

  3. Detection of ionizing radiations by studying ceramic tiles materials using thermoluminescence technique

    Science.gov (United States)

    Mandavia, H. C.; Murthy, K. V. R.; Purohit, R. U.

    2017-05-01

    Natural background radiation comes from two primary sources: cosmic radiation and terrestrial sources. Our natural environment has both livings and non-livings like - Sun, Moon, Sky, Air, Water, Soil, Rivers, Mountains, Forests, besides plants and animals. The worldwide average background dose for a human being is about 2.4 millisievert (mSv) per year. This exposure is mostly from cosmic radiation and natural radionuclides in the environment. The Earth, and all living things on it, are constantly bombarded by radiation from outer space. This radiation primarily consists of positively charged ions from protons to iron and larger nuclei derived sources outside our solar system. This radiation interacts with atoms in the atmosphere to create secondary radiation, including X-rays, muons, protons, alpha particles, pions, electrons, and neutrons. The present study discusses the utility of ceramic tiles as radiation dosimeters in case of nuclear fallout. Many flooring materials most of them are in natural form are used to manufacture floor tiles for household flooring purpose. Many natural minerals are used as the raw materials required for the manufacturing ceramic ware. The following minerals are used to manufacturing the ceramic tiles i.e. Quartz, Feldspar, Zircon, Talc, Grog, Alumina oxide, etc. Most of the minerals are from Indian mines of Gujarat and Rajasthan states, some of are imported from Russian subcontinent. The present paper reports the thermoluminescence dosimetry Study of Feldspar and Quartz minerals collected from the ceramic tiles manufacturing unit, Morbi. The main basis in the Thermoluminescence Dosimetry (TLD) is that TL output is directly proportional to the radiation dose received by the phosphor and hence provides the means of estimating unknown radiations from environment.

  4. Measurement of Gross Alpha and Beta Emission Rates from Ceramic Tiles

    International Nuclear Information System (INIS)

    Wudthicharoonpun, Piyasak; Chankow, Nares

    2007-08-01

    Full text: Ceramic tiles normally used to cover floors and walls contain naturally occurring radioactive elements i.e. potassium-40, uranium, thorium and their daughters from raw materials. Thus, radioactivity was dependent upon source of raw materials and the amount used. The objective of this research was to measure gross alpha and beta emission rates to be used as a database for safety assessment and for selection of rooms to measure radioactive radon-222 gas

  5. Prevalence of Cardiovascular Risk Factors among Tile and Ceramic Workers in Yazd, Iran.

    Science.gov (United States)

    Mehrparvar, Amir Houshang; Mirmohammadi, Seyyed Jalil; Mostaghaci, Mehrdad; Bahaloo, Maryam; Heydari, Mohammad; Samimi, Ehsan; Zohal, Mahnaz; Davari, Mohammad Hossein

    2013-01-01

    Introduction. Cardiovascular disorders (CVDs) are among the most important diseases in the world and determination of their risk factors is essential for primary and secondary prevention. This study aimed to evaluate these risk factors in workers of tile and ceramic industry, a main industry in Yazd. Materials and Methods. In a cross-sectional study, 1075 tile and ceramic workers were selected by simple sampling method. BMI, blood pressure, FBS, and lipid profile were measured and compared to international standards. Results. 731 individuals (68%) had at least one risk factor, and 52%, 12%, 3%, and 0.7% had one, two, three, and four risk factors, respectively. The most common risk factor was abnormal BMI (49.6%); low HDL (48.4%) and high TG (14.1%) were in the second and third orders. Conclusion. This study showed a relatively high prevalence for CVD risk factors among tile and ceramic workers. Low HDL, high TG, and overweight were the most frequent risk factors in this population.

  6. Relationship between meanings, emotions, product preferences and personal values. Application to ceramic tile floorings.

    Science.gov (United States)

    Agost, María-Jesús; Vergara, Margarita

    2014-07-01

    This work aims to validate a conceptual framework which establishes the main relationships between subjective elements in human-product interaction, such as meanings, emotions, product preferences, and personal values. The study analyzes the relationships between meanings and emotions, and between these and preferences, as well as the influence of personal values on such relationships. The study was applied to ceramic tile floorings. A questionnaire with images of a neutral room with different ceramic tile floorings was designed and distributed via the web. Results from the study suggest that both meanings and emotions must be taken into account in the generation of product preferences. The meanings given to the product can cause the generation of emotions, and both types of subjective impressions give rise to product preferences. Personal reference values influence these relationships between subjective impressions and product preferences. As a consequence, not only target customers' demographic data but specifically their values and criteria must be taken into account from the beginning of the development process. The specific results of this paper can be used directly by ceramic tile designers, who can better adjust product design (and the subjective impressions elicited) to the target market. Consequently, the chance of product success is reinforced. Copyright © 2014 Elsevier Ltd and The Ergonomics Society. All rights reserved.

  7. Electric-Loading Enhanced Kinetics in Oxide Ceramics: Pore Migration, Sintering and Grain Growth: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei [Univ. of Pennsylvania, Philadelphia, PA (United States). Dept. of Materials Science & Engineering

    2018-02-02

    Solid oxide fuel cells and solid oxide electrolysis cells rely on solid electrolytes in which a large ionic current dominates. This project was initiated to investigate microstructural changes in such devices under electrochemical forces, because nominally insignificant processes may couple to the large ionic current to yield non-equilibrium phenomena that alter the microstructure. Our studies had focused on yttria-stabilized cubic zirconia (YSZ) widely used in these devices. The experiments have revealed enhanced grain growth at higher temperatures, pore and gas bubble migration at all temperatures, and the latter also lead to enhanced sintering of highly porous ceramics into fully dense ceramics at unprecedentedly low temperatures. These results have shed light on kinetic processes that fall completely outside the realm of classical ceramic processing. Other fast-oxygen oxide ceramics closely related to, and often used in conjunction with zirconia ceramics, have also be investigated, as are closely related scientific problems in zirconia ceramics. These include crystal structures, defects, diffusion kinetics, oxygen potentials, low temperature sintering, flash sintering, and coarsening theory, and all have resulted in greater clarity in scientific understanding. The knowledge is leveraged to provide new insight to electrode kinetics and near-electrode mixed conductivity and to new materials. In the following areas, our research has resulted in completely new knowledge that defines the state-of-the-art of the field. (a) Electrical current driven non-equilibrium phenomena, (b) Enhanced grain growth under electrochemically reducing conditions, (c) Development of oxygen potential polarization in electrically loaded electrolyte, (d) Low temperature sintering and grain growth, and (e) Structure, defects and cation kinetics of fluorite-structured oxides. Our research has also contributed to synthesis of new energy-relevant electrochemical materials and new understanding

  8. [Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

    Science.gov (United States)

    Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

    2001-06-01

    This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

  9. [The effect of sintering temperature on the physical and mechanical properties of dental zirconia toughened ceramic].

    Science.gov (United States)

    Zhang, Bin; Chen, Ji-hua; Sun, Lian-jun

    2003-07-01

    To investigate the effects of sintering temperature on the physical and mechanical properties of dental zirconia toughened ceramic (ZTC). 3 mol% yttria-stabilized zirconia compacts were prepared by dry press method and then sintered at 1,490 degrees C, 1,530 degrees C, 1,570 degrees C and 1,610 degrees C respectively. The physical properties and bending strength were then measured. The result of the study indicated along with the rise of sintering temperature density and shrinkage of ZTC increased, but the pore structure decreased. It also showed the peak of bending strength was in 1,570 degrees C. In terms of sintering temperature and bending strength among the selected temperature, the best sintering temperature of 3 mol% yttria-stabilized zirconia should be about 1,570 degrees C.

  10. The influence of sintering on the dispersion of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Tapasztó, Orsolya; Lemmel, Hartmut; Markó, Márton; Balázsi, Katalin; Balázsi, Csaba; Tapasztó, Levente

    2014-10-01

    Optimizing the dispersion of carbon nanostructures in ceramic matrix composites is a fundamental technological challenge. So far most efforts have been focused on improving the dispersion of nanostructures during the powder phase processing, due to the limited information and control on their possible redistribution during the sintering. Here, we address this issue by comparing multi-walled carbon nanotubes reinforced Si3N4 composites prepared from the same starting powder dispersion but sintered using two different techniques. We employ ultra-small angle neutron scattering measurements to gain reliable information on the dispersion of nanostructures allowing a direct comparison of their redistribution during the sintering.

  11. Nd:YAG transparent ceramics fabricated by direct cold isostatic pressing and vacuum sintering

    Science.gov (United States)

    Ge, Lin; Li, Jiang; Zhou, Zhiwei; Liu, Binglong; Xie, Tengfei; Liu, Jing; Kou, Huamin; Shi, Yun; Pan, Yubai; Guo, Jingkun

    2015-12-01

    The sintering behavior of neodymium doped yttrium aluminum garnet (Nd:YAG) ceramics was investigated on the basis of densification trajectory, microstructure evolution and transmittance. Nd:YAG ceramics with in-line transmittance of 83.9% at 1064 nm and 82.5% at 400 nm were obtained by direct cold isostatic pressing (CIP) at 250 MPa and solid-state reactive sintering at 1790 °C for 30 h under vacuum. Compared with the porosity and the average pore diameter of the sample from uniaxial dry-pressing followed by CIP, those from direct CIP are much smaller. The samples pressed at 250 MPa were sintered from 1500 °C to 1750 °C for 0.5-20 h to study their sintering behavior. At the temperature higher than 1500 °C, pure YAG phase is formed, followed by the densification and grain growth process. The relative density and the grain size increase with the increase of sintering time and temperature, and the sintering behavior is more sensitive to temperature than holding time. The mechanism controlling densification and grain growth at sintering temperature of 1550 °C is grain boundary diffusion.

  12. EFFECT OF SINTERING PROFILES ON THE PROPERTIES AND AGEING RESISTANCE OF Y-TZP CERAMIC

    Directory of Open Access Journals (Sweden)

    C.Y. Tan

    2011-12-01

    Full Text Available A commercially available Y-TZP ceramic powder was fabricated under four different sintering profiles in order to investigate the effects of conventional single-stage sintering (SSS with dwell times of 1 min and 2 h, respectively, compared with two-stage sintering (TSS, on the physical and mechanical properties of Y-TZP. Sintering was performed up to 1400oC at a ramp rate of 10oC/min. It was revealed that samples sintered via TSS yielded better properties than the SSS samples sintered at 1400oC using a dwell time of 2 h. In the hydrothermal ageing test, TSS samples did not undergo low-temperature degradation via the tetragonal to monoclinic phase transformation. Nevertheless, it was found by XRD analysis that Y-TZP ceramics sintered by the SSS method using a short dwell time of 1 min were effective in maintaining tetragonal phase stability after 50 h of exposure to superheated steam conditions.

  13. Development and sintering of alumina based mixed oxide ceramic products for sensor applications in petroleum industries

    Energy Technology Data Exchange (ETDEWEB)

    Yadava, Y.P.; Muniz, L.B.; Aguiar, L.A.R.; Sanguinetti Ferreira, R.A. [Departamento de Engenharia Mecanica, Universidade Federal de Pernambuco, CEP 50741-530, Recife-PE (Brazil); Albino Aguiar, J. [Departamento de Fisica, Universidade Federal de Pernambuco, CEP 50670-901 Recife-PE (Brazil)

    2005-07-01

    In petroleum production, different types of sensors are required to monitor temperature, pressure, leakage of inflammable gases, etc. These sensors work in very hostile environmental conditions and frequently suffer from abrasion and corrosion problems. Presently perovskite oxide based ceramic materials are increasingly being used for such purposes, due to their highly inert behavior in hostile environment. In the present work, we have developed and characterized alumina based complex perovskite oxide ceramics, Ba{sub 2}AlSnO{sub 5.5}. These ceramics were prepared by solid state reaction process and produced in the form of circular discs by uniaxial pressure compaction technique. Green ceramic bodies were sintered at different sintering temperatures (1200 to 1500 deg. C) in air atmosphere. Structural and microstructural characteristics of sintered Ba{sub 2}AlMO{sub 5.5} were studied by XRD and SEM techniques. Mechanical properties were tested by Vickers microhardness tests. Ceramics sintered in the temperature range 1300 deg. C 1400 deg. C presented best results in terms of microstructural characteristics and mechanical performance. (authors)

  14. Laser ultrasonics for bulk-density distribution measurement on green ceramic tiles.

    Science.gov (United States)

    Revel, G M; Cavuto, A; Pandarese, G

    2016-10-01

    In this paper a Laser Ultrasonics (LUT) system is developed and applied to measure bulk density distribution of green ceramic tiles, which are porous materials with low heat conductivity. Bulk density of green ceramic bodies is a fundamental parameter to be kept under control in the industrial production of ceramic tiles. The LUT system proposed is based on a Nd:YAG pulsed laser for excitation and an air-coupled electro-capacitive transducer for detection. The paper reports experimental apparent bulk-density measurements on white ceramic bodies after a calibration procedures. The performances observed are better than those previously achieved by authors using air-coupled ultrasonic probes for both emission and detection, allowing to reduce average uncertainty down to about ±6 kg/m 3 (±0.3%), thanks to the increase in excitation efficiency and lateral resolution, while maintaining potential flexibility for on-line application. The laser ultrasonic procedure proposed is available for both on-line and off-line application. In this last case it is possible to obtain bulk density maps with high spatial resolution by a 2D scan without interrupting the production process.

  15. Electric Field-Assisted Pressureless Sintering of Ceramic Protonic Conductors

    DEFF Research Database (Denmark)

    Muccillo, R.; Esposito, Vincenzo; de Florio, D. Z.

    2017-01-01

    Gadolinium, yttrium and samarium-doped barium cerate pressed pellets were submitted to flash sintering experiments isothermally in the temperature range 800-1300oC under 200 V cm-1 electric field. The pellets were positioned inside a dilatometer furnace with Pt-Ir electrodes connected either...... to a power supply or to an impedance analyzer to evaluate the bulk and the grain boundary contributions to the electrical resistivity. Near full density was achieved in the sintered samples. The combined results of dilatometry and impedance measurements in conventionally and flash sintered specimens show...... substantial improvement of the electrical conductivity. Joule heating is assumed to be the primary effect for sintering. Improved grain-to-grain contact and the removal of depleted chemical species due to Joule heating at the space charge region are proposed, respectively, as the reasons for the decrease...

  16. Pressureless sintering behavior of injection molded alumina ceramics

    Directory of Open Access Journals (Sweden)

    Liu W.

    2014-01-01

    Full Text Available The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.

  17. Enhanced proton conductivity of yttrium-doped barium zirconate with sinterability in protonic ceramic fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ka-Young; Seo, Yongho; Kim, Ki Buem [HMC & Green Energy Research Institute, Department of Nanotechnology and Advanced Materials Engineering, Sejong University, Seoul 143-747 (Korea, Republic of); Song, Sun-Ju [Department of Materials Science and Engineering, Chonnam National University, Gwangju 550-749 (Korea, Republic of); Park, Byoungnam [Department of Materials Science and Engineering, Hongik University, Seoul 121-791 (Korea, Republic of); Park, Jun-Young, E-mail: jyoung@sejong.ac.kr [HMC & Green Energy Research Institute, Department of Nanotechnology and Advanced Materials Engineering, Sejong University, Seoul 143-747 (Korea, Republic of)

    2015-08-05

    Highlights: • Report effects of ceramic processing methods on the electrical conductivity of BZY. • Present effects of sintering aids on the conductivity and density of BZY. • CuO is the most effective sintering aid for the BZY. • Polymer gelation is the most effective method in terms of conductivity of BZY. • Grain boundary conductivity of the polymer gelation BZY is higher than others. - Abstract: In this study, we report the effects of various ceramic processing methods with different sintering aids on the relative density, crystallinity, microstructure, and electrical conductivity of proton conducting BaZr{sub 0.85}Y{sub 0.15}O{sub 3−δ} (BZY) pellets in details. First, the BZY ceramic pellets are fabricated by the solid-state reactive sintering by adding diverse sintering aids including CuO, NiO, ZnO, SnO, MgO, and Al{sub 2}O{sub 3}. Among these, CuO is found to be the most effective sintering aid in terms of the sintering temperature and total conductivity. However, transition metals as sintering aids have detrimental effects on the electrical conductivity of the BZY electrolytes. Second, the BZY electrolytes have been synthesized by four different methods: the solid-state, combustion, hydrothermal, and polymer gelation methods. The BZY pellets synthesized by the polymer gelation method exhibit dense microstructure with a high relative density of 95.3%. Moreover, the electrical conductivity of the BZY pellets synthesized by the polymer gelation method is higher than those prepared by the solid-state methods under the same test conditions: 1.28 × 10{sup −2} S cm{sup −1} (by the polymer gelation method) vs. 0.53 × 10{sup −2} S cm{sup −1} by the solid-state method at 600 °C in wet 5% H{sub 2} in Ar.

  18. Enhanced proton conductivity of yttrium-doped barium zirconate with sinterability in protonic ceramic fuel cells

    International Nuclear Information System (INIS)

    Park, Ka-Young; Seo, Yongho; Kim, Ki Buem; Song, Sun-Ju; Park, Byoungnam; Park, Jun-Young

    2015-01-01

    Highlights: • Report effects of ceramic processing methods on the electrical conductivity of BZY. • Present effects of sintering aids on the conductivity and density of BZY. • CuO is the most effective sintering aid for the BZY. • Polymer gelation is the most effective method in terms of conductivity of BZY. • Grain boundary conductivity of the polymer gelation BZY is higher than others. - Abstract: In this study, we report the effects of various ceramic processing methods with different sintering aids on the relative density, crystallinity, microstructure, and electrical conductivity of proton conducting BaZr 0.85 Y 0.15 O 3−δ (BZY) pellets in details. First, the BZY ceramic pellets are fabricated by the solid-state reactive sintering by adding diverse sintering aids including CuO, NiO, ZnO, SnO, MgO, and Al 2 O 3 . Among these, CuO is found to be the most effective sintering aid in terms of the sintering temperature and total conductivity. However, transition metals as sintering aids have detrimental effects on the electrical conductivity of the BZY electrolytes. Second, the BZY electrolytes have been synthesized by four different methods: the solid-state, combustion, hydrothermal, and polymer gelation methods. The BZY pellets synthesized by the polymer gelation method exhibit dense microstructure with a high relative density of 95.3%. Moreover, the electrical conductivity of the BZY pellets synthesized by the polymer gelation method is higher than those prepared by the solid-state methods under the same test conditions: 1.28 × 10 −2 S cm −1 (by the polymer gelation method) vs. 0.53 × 10 −2 S cm −1 by the solid-state method at 600 °C in wet 5% H 2 in Ar

  19. Effect of CASP glass doping on sintering and dielectric properties of SBN ceramics

    International Nuclear Information System (INIS)

    Chen Guohua; Qi Bing

    2009-01-01

    16CaO-29Al 2 O 3 -34SiO 2 -13PbO-4B 2 O 3 -2ZnO-2P 2 O 5 (CASP) glass doped-Sr 0.5 Ba 0.5 Nb 2 O 6 (SBN50) ceramics have been synthesized by solid-state ceramic route. The effects of CASP glass on the firing, microstructure and dielectric characterization of SBN50 ceramics are investigated. The densities of the ceramic samples firstly increase and then slightly decrease with increasing CASP glass content. The appropriate amount of doping glass is 2%. The SBN50 ceramics doped with CASP glass can be sintered at a relatively low temperature, 1200 deg. C. X-ray diffraction analysis shows the single phase (tetragonal tungsten bronze type structure) is preserved for all the samples. The diffuse character of the ceramic system increases and the dielectric constant at phase transition temperature (T c ) markedly decreases as CASP glass content increases. Interestingly, the CASP glass addition drastically alters the microstructure of the sintered ceramics. The isotropic grains in the pure SBN50 ceramics transform to rod like grains after the addition of CASP glass. The grain size of SBN phase is found to obviously increase with increase in CASP glass doping level

  20. Acid emissions monitoring needs in ceramic tile industry: challenges derived from new policy trends

    Science.gov (United States)

    Celades, Irina; Gomar, Salvador; Romero, Fernando; Chauhan, Amisha; Delpech, Bertrand; Jouhara, Hussam

    2017-11-01

    The emission of acid compounds during the manufacture of ceramic tiles is strongly related to the presence of precursors in the raw materials and/or fuels used, with some exceptions such as the production of thermal NOX. The stages with the potential to produce significant emissions of these compounds have been identified as the suspension spray drying and tile firing stages. The monitoring of emission levels of acid pollutants in these stages has turned in a great importance issue from a regulatory and industrial aspect. The DREAM project (https://www.spire2030.eu/dream) will tackle the regulation of acidic emissions focusing in the firing stage. The initial stages of the project have made it possible to identify the design requirements for the monitoring system. This will allow the control of acid pollutants emissions and other key parameters such as pressure, flow, temperature and humidity. One of the tasks developed has been the review and compilation of current emissions monitoring systems detailing technical specifications such as: position (in situ or extractive), measurement principle and frequency. The future policy trends in air pollution are encouraging the continuous monitoring across the European industry. The present document assesses the advantages regarding environmental impact control, highlighting the main challenges for the ceramic tile industry.

  1. Acid emissions monitoring needs in ceramic tile industry: challenges derived from new policy trends

    Directory of Open Access Journals (Sweden)

    Celades Irina

    2017-01-01

    Full Text Available The emission of acid compounds during the manufacture of ceramic tiles is strongly related to the presence of precursors in the raw materials and/or fuels used, with some exceptions such as the production of thermal NOX. The stages with the potential to produce significant emissions of these compounds have been identified as the suspension spray drying and tile firing stages. The monitoring of emission levels of acid pollutants in these stages has turned in a great importance issue from a regulatory and industrial aspect. The DREAM project (https://www.spire2030.eu/dream will tackle the regulation of acidic emissions focusing in the firing stage. The initial stages of the project have made it possible to identify the design requirements for the monitoring system. This will allow the control of acid pollutants emissions and other key parameters such as pressure, flow, temperature and humidity. One of the tasks developed has been the review and compilation of current emissions monitoring systems detailing technical specifications such as: position (in situ or extractive, measurement principle and frequency. The future policy trends in air pollution are encouraging the continuous monitoring across the European industry. The present document assesses the advantages regarding environmental impact control, highlighting the main challenges for the ceramic tile industry.

  2. Laser sintering of ceramics of Y2O3 pure e doped

    International Nuclear Information System (INIS)

    Oliveira, T.C. de; Goncalves, R.S.; Silva, R.S. da

    2012-01-01

    The Yttria (Y 2 O 3 ) is one of the most promising materials for refractory and optical applications due mainly to its high corrosion resistance, wide range of optical transmission and high melting point. However, due to its high melting point, ceramic bodies to obtain high density Y 2 O 3 high temperatures and require special sintering. Recently it has been proposed in the literature a new method of sintering in which a CO 2 laser, in continuous mode, is employed as the primary source of heat during sintering. Irradiation with laser light produces heating surface at elevated temperatures in a time interval of a few seconds, allowing to obtain dense ceramic bodies at elevated temperatures and with different properties from those sintered by conventional methods. In this paper, Y 2 O 3 powders of pure and doped with Mn, Ca and Zn were synthesized by the polymeric precursors and after calcination at 600 ° C/4h showed single phase. For the production and characterization of the samples used techniques DTA / TG, XRD Dilatometry, SEM and Radioluminescence. The sintered ceramics had a high relative density and strong dependence on the dopant used, which accelerate the densification process. Measures Radioluminescence showed characteristic peaks of Y 2 O 3 and dependence on the dopant used. (author)

  3. Sintered gahnite–cordierite glass-ceramic based on raw materials ...

    Indian Academy of Sciences (India)

    Sci., Vol. 38, No. 7, December 2015, pp. 1731–1736. c Indian Academy of Sciences. Sintered gahnite–cordierite glass-ceramic based on raw materials with different fluorine sources. ESMAT M A HAMZAWY1,∗ and MOHAMMED A BIN HUSSAIN2. 1National Research Centre, Glass Department, Dokki, Cairo 12622, Egypt.

  4. Study of pore closure during pressure-less sintering of advanced oxide ceramics

    Czech Academy of Sciences Publication Activity Database

    Spusta, T.; Svoboda, Jiří; Maca, K.

    2016-01-01

    Roč. 115, AUG (2016), s. 347-353 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Ceramic material * Sintering * Porosity * Modelling * Hot isostatic pressing Subject RIV: BJ - Thermodynamics Impact factor: 5.301, year: 2016

  5. High doping Nd:YAG transparent ceramics fabricated by solid-state reactive sintering

    International Nuclear Information System (INIS)

    Liu, Jing; Liu, Qiang; Cheng, Xiaonong; Li, Jiang; Ba, Xuewei; Liu, Wenbin; Kou, Huamin; Jiang, Benxue; Pan, Yubai; Guo, Jingkun

    2013-01-01

    Nd:YAG transparent ceramics with different doping concentrations were fabricated by a solid-state reaction method and vacuum sintering. Powder mixture of α-Al 2 O 3 , Y 2 O 3 , and Nd 2 O 3 doped with tetraethoxysilane (TEOS) and MgO were sintered between 1500 o C and 1750 o C to examine the densification behavior in Nd:YAG ceramics. For the high doping 5 at%Nd:YAG transparent ceramics, the sintering kinetics and microstructure evolution were mainly discussed. It is found that the optimal sintering temperature for 5.0 at%Nd:YAG ceramics was at ∝1700 o C, and the in-line transmittance increased with the increase of holding time. The best specimen with the holding time of 30h achieved 82.2% in transmittance at 1064nm, whose average grain size was ∝15μm. (copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  6. The harmful effects of sintering aids in Pr:LuAG optical ceramic scintillator

    Czech Academy of Sciences Publication Activity Database

    Shen, Y.; Shi, Y.; Feng, X.; Pan, Y.; Li, J.; Zeng, J.-Y.; Nikl, Martin; Krasnikov, A.; Vedda, A.; Moretti, F.

    2012-01-01

    Roč. 95, č. 7 (2012), s. 2130-2132 ISSN 0002-7820 R&D Projects: GA MŠk LH12185 Institutional research plan: CEZ:AV0Z10100521 Keywords : scintillator * optical ceramics * sintering aids * luminescence Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.107, year: 2012

  7. Room-temperature saturated ferroelectric polarization in BiFeO3 ceramics synthesized by rapid liquid phase sintering

    International Nuclear Information System (INIS)

    Wang, Y.P.; Zhou, L.; Zhang, M.F.; Chen, X.Y.; Liu, J.-M.; Liu, Z.G.

    2004-01-01

    Single-phased ferroelectromagnet BiFeO 3 ceramics with high resistivity were synthesized by a rapid liquid phase sintering technique. Saturated ferroelectric hysteresis loops were observed at room temperature in the ceramics sintered at 880 deg. C for 450 s. The spontaneous polarization, remnant polarization, and the coercive field are 8.9 μC/cm 2 , 4.0 μC/cm 2 , and 39 kV/cm, respectively, under an applied field of 100 kV/cm. It is proposed that the formation of Fe 2+ and an oxygen deficiency leading to the higher leakage can be greatly suppressed by the very high heating rate, short sintering period, and liquid phase sintering technique. The latter was also found effective in increasing the density of the ceramics. The sintering technique developed in this work is expected to be useful in synthesizing other ceramics from multivalent or volatile starting materials

  8. Characterisation of acid pollutant emissions in ceramic tile manufacture

    Directory of Open Access Journals (Sweden)

    Monfort, E.

    2011-08-01

    Full Text Available One of the environmental impacts associated with ceramics manufacture is the air emission of acid compounds stem from the presence of impurities in the raw materials and/or fuels. The present study was undertaken to identify the significant gaseous pollutants of an acid nature, to determine their concentrations, and to obtain the characteristic emission factors in spray dryers and firing kilns. The results show that, in spray dryers, the emission levels of the different acid pollutants are far below the current emission limit values applied in the European Union (EU. In firing kilns, the most significant acid pollutant emissions, compared with the recommended EU emission limit values (ELV-BAT, correspond to HF and HCl emissions, indicating that these emissions need to be corrected by appropriate cleaning systems before such emissions are released into the air. On the other hand, the results indicate that SO2 and NOx emissions in the Castellón industrial ceramic sector lie below the ELV–BAT proposed in the European ceramic industry BREF, owing to the widespread use of natural gas as fuel and of raw materials with reduced sulphur contents.

    Uno de los impactos medioambientales asociado a la fabricación de productos cerámicos es la emisión a la atmósfera de compuestos ácidos debido a la presencia de impurezas en las materias primas y/o combustibles. Los objetivos del presente estudio son: identificar los contaminantes gaseosos de naturaleza ácida significativos, determinar su concentración y obtener factores de emisión de los secaderos por atomización y los hornos de cocción. Los resultados obtenidos, en el caso de los secaderos por atomización, muestran que los niveles de emisión de los diferentes contaminantes ácidos se encuentran alejados de los valores límite de emisiones aplicados actualmente en la Unión Europea (UE. En cuanto a los hornos de cocción, la emisión más significativa de

  9. Electric Field-Assisted Pressureless Sintering of Ceramic Protonic Conductors

    DEFF Research Database (Denmark)

    Muccillo, R.; Esposito, Vincenzo; Zanetti De Florio, Daniel

    2017-01-01

    -5 A the electric current pulse amplitude. The sintering experiments were carried out in ambient atmosphere with the pellets positioned inside a vertical dilatometer furnace with Pt-Ir electrodes connected either to a power supply for applying the electric field or to an impedance analyzer for collecting [-Z''(ω) x......Gadolinium, yttrium and samarium-doped barium cerate (BCGd, BCY and BCSm, respectively) polycrystalline green pellets were submitted to electric field-assisted pressureless sintering experiments isothermally in the temperature range 800-1200oC under 100-200 V cm-1 electric fields, limiting to 1...... of the electrical conductivity of flash sintered specimens. Joule heating is assumed to be the primary effect of the electric current pulse through the specimens. Improved grain-to-grain contact and the removal of depleted chemical species due to Joule heating at the space charge region are proposed, respectively...

  10. Use of the extraction residue of emeralds in a formulation mass of ceramic tiles; Utilizacao do residuo da extracao de esmeraldas em uma formulacao de massa de revestimento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Cavalcante, R. F., E-mail: ronaldofcavalcante@gmail.com [Programa de Pos-Graduacao em Engenharia Mecanica - PPgEM - UFRN, Universidade Federal do Rio Grande do Norte, Lagoa Nova, RN (Brazil); Nascimento, R.M.; Paskocimas, C.A., E-mail: rmaribondo@ufrnet.br, E-mail: paskocimas_ca@hotmail.com [Departamento de Engenharia Materiais - DEMAT - Universidade Federal do Rio Grande do Norte, Lagoa Nova, RN (Brazil); Dutra, R.P.S., E-mail: ricardodutra@ct.ufpb.br [Departamento de Engenharia Materiais - DEMAT - UFPB - Universidade Federal de Pernambuco, Recife (Brazil)

    2012-04-15

    Companies involved in mining and beneficiation of emerald represent an important area of industrial development in Brazil, with a significant contribution to world production of this ore. As a result, large volumes of waste generated and emerald are constantly abandoned in the environment, contributing negatively to their preservation. On the other hand the interest in the use of mining waste as an additive in production of ceramic materials has grown among researchers in recent years. The ceramic industry is constantly seeking to expand the market for the sector and trying to improve product quality and increase the variety of applications. The technology of obtaining ceramic coating that uses waste from mining is still a largely unexplored market. Thus, the purpose of this study was to characterize the waste generated from mining emerald as well as to evaluate its potential use as raw material for production melting of ceramic tiles. Ceramic mixtures were prepared from raw materials characterized by X-ray fluorescence and X-ray diffraction. Five compositions were prepared using the waste codes of emeralds from 0%, 10%, 20%, 30% and 40%. Samples were prepared by pressing, sintered at 1000, 1100 and 1200 deg C and characterized to establish their mineralogical composition, water absorption, linear shrinkage and modulus of rupture. The results showed that the residue of emeralds studied can be embedded in the mass of ceramic tiles up to 20% in replacement of feldspar without compromising the end product properties. (author)

  11. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  12. Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

    Directory of Open Access Journals (Sweden)

    Inès M. M. M. Ponsot

    2014-07-01

    Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

  13. Calcium sulfate whisker reinforced non-fired ceramic tiles prepared from phosphogypsum

    Directory of Open Access Journals (Sweden)

    Zimo Sheng

    2018-03-01

    Full Text Available Phosphogypsum (PG, an industrial by-product from the manufacture of phosphoric acid, can be processed into non-fired ceramic tiles by an intermittent pressing hydration process. In order to promote the practical application of the technology, calcium sulfate whisker (CSW was used as reinforcing agent to increase the mechanical strength of PG tiles in this research. The bending strength of the resulted PG tiles with 1 wt.% CSW reached 27.2 MPa, a resulting increase of 80% compared to the specimen without CSW. The reinforcement of the mechanical strength is mainly attributed to the fact that, the dispersed CSW in the tile body act as “bridges” and strongly bond with gypsum crystals, thus forming a complete tighter-linked tile network. Resumen: Los fosfoyesos (PG, un residuo industrial obtenido en la fabricación de ácido fosfórico, pueden ser reutilizados en forma de baldosas cerámicas crudas, sin necesidad de una etapa de cocción, mediante un proceso intermitente de prensado e hidratación. Para poder llevar a cabo una aplicación práctica de esta tecnología, en este trabajo se propone utilizar sulfato cálcico en forma de fibras (CSW, por sus siglas en inglés como agente de refuerzo, para incrementar la resistencia mecánica de las baldosas finalmente obtenidas. Con la adición de un 1% (en peso de CSW se incrementó la resistencia mecánica a la flexión de las baldosas hasta un valor de 27,2 MPa, lo que representa una mejora del 80% con respecto a las baldosas de PG obtenidas sin adición de CSW. Este incremento en la resistencia mecánica a la flexión se atribuye a que el CSW actúa formando puentes que se enlazan fuertemente con los cristales de yeso, creando una red fuertemente unida. Keywords: Calcium sulfate whisker, Non-fired ceramic tile, Phosphogypsum, Palabras clave: Sulfato cálcico en forma de fibras, Baldosas cerámicas crudas, Fosfoyesos

  14. FLEXURAL TESTING MACHINE AS AN OFF-LINE CONTROL SYSTEM FOR QUALITY MONITORING IN THE PRODUCTION OF BENDED CERAMIC TILES

    OpenAIRE

    Cristiano Fragassa

    2016-01-01

    The capability to bend in a controlled manner Gres Porcelain stoneware tiles passing by a very exclusive process of pyroplastic deformation opens up entirely new opportunities in utilisation of this important family of ceramics. A bended tile can be exploited in innovative applications, such as stairs, shelves, benches and even radiators, turning this element from a simple piece of furnishing in a modern functional component. But this change in functionality also requires a different approach...

  15. Photocatalytic Removal of Azo Dye and Anthraquinone DyeUsing TiO2 Immobilised on Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    P. N. Palanisamy

    2011-01-01

    Full Text Available The photocatalytic activity of TiO2 immobilized on different supports; cement and ceramic tile, was studied to decolorize two commercial dyes. The catalyst was immobilised by two different techniques, namely, slurry method on ceramic tile and powder scattering on cement. The degradation of the dyes was carried out using UV and solar irradiation. The comparative efficiency of the catalyst immobilised on two different supports was determined. The photodegradation process was monitored by UV-Vis spectrophotometer. The catalyst immobilised on ceramic tile was found to be better than the catalyst immobilised on cement. Experimental results showed that both illumination and the catalyst were necessary for the degradation of the dyes and UV irradiation is more efficient compared to solar irradiation.

  16. Sintering and thermal ageing studies of zirconia - yttria ceramics by impedance spectroscopy

    International Nuclear Information System (INIS)

    Florio, Daniel Zanetti de

    1998-01-01

    ZrO 2 :8 mol %Y 2 O 3 solid electrolyte ceramic pellets have been prepared with powders of three different origins: a Nissan (Japan) commercial powder, a powder obtained by the coprecipitation technique at IPEN, and the mixing of powder oxides (ZrO 2 produced at a Pilot Plant at IPEN and 99.9% pure Y 2 O 3 of USA origin). These starting powders have been analysed by the following techniques: X-ray fluorescence for yttrium content, X-ray diffraction for structural phase content, sedimentation for particle size distribution, gas adsorption (BET) for surface area determination, and transmission electron microscopy for average particle size determination. Pressed ceramic pellets have been analysed by dilatometry to evaluate the sintering stages. Sintered pellets have been characterized by X-ray diffraction for phase analysis and scanning electron microscopy for grain morphology analysis. Impedance spectroscopy analysis have been carried out to follow thermal ageing of zirconia-yttria solid electrolyte at 600 deg C, the working temperature of permanent oxygen sensor, and to study sintering kinetics. The main results show that ageing at 600 deg C decreases the emf sensor response in the first 100 h to a steady value. Moreover, sintering studies by impedance spectroscopy allowed for finding correlations between electrical parameters, sintering kinetics and grain growth mechanisms. (author)

  17. Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

    Directory of Open Access Journals (Sweden)

    Rachman Chaim

    2016-04-01

    Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

  18. A Gas Pressure Sintering Furnace for Structural Ceramics

    National Research Council Canada - National Science Library

    Chen, I-Wei

    2001-01-01

    .... Since funds were used from University sources to advance the payment of the gas pressure sintering, we have used the residue funds to purchase characterization equipment for a' -SiAlON research. The new equipment has been delivered and has allowed characterization of a'-SiAlON, especially the mechanical properties (R-curve, creep, and high temperature strength) to be carried out in our laboratory.

  19. Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries

    International Nuclear Information System (INIS)

    Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Alves, H. J.; Boschi, A. O.

    2012-01-01

    Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO 2 emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO 2 emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO 2 emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO 2 is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

  20. [Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

    Science.gov (United States)

    Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

    2011-10-01

    In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

  1. Standard test method for measurement of light reflectance value and small color differences between pieces of ceramic tile

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This test method covers the measurement of Light Reflectance Value (LRV) and visually small color difference between pieces of glazed or unglazed ceramic tile, using any spectrophotometer that meets the requirements specified in the test method. LRV and the magnitude and direction of the color difference are expressed numerically, with sufficient accuracy for use in product specification. 1.2 LRV may be measured for either solid-colored tile or tile having a multicolored, speckled, or textured surface. For tile that are not solid-colored, an average reading should be obtained from multiple measurements taken in a pattern representative of the overall sample as described in 9.2 of this test method. Small color difference between tiles should only be measured for solid-color tiles. Small color difference between tile that have a multicolored, speckled, or textured surface, are not valid. 1.3 For solid colored tile, a comparison of the test specimen and reference specimen should be made under incandescent, f...

  2. Optimal Non-Invasive Fault Classification Model for Packaged Ceramic Tile Quality Monitoring Using MMW Imaging

    Science.gov (United States)

    Agarwal, Smriti; Singh, Dharmendra

    2016-04-01

    Millimeter wave (MMW) frequency has emerged as an efficient tool for different stand-off imaging applications. In this paper, we have dealt with a novel MMW imaging application, i.e., non-invasive packaged goods quality estimation for industrial quality monitoring applications. An active MMW imaging radar operating at 60 GHz has been ingeniously designed for concealed fault estimation. Ceramic tiles covered with commonly used packaging cardboard were used as concealed targets for undercover fault classification. A comparison of computer vision-based state-of-the-art feature extraction techniques, viz, discrete Fourier transform (DFT), wavelet transform (WT), principal component analysis (PCA), gray level co-occurrence texture (GLCM), and histogram of oriented gradient (HOG) has been done with respect to their efficient and differentiable feature vector generation capability for undercover target fault classification. An extensive number of experiments were performed with different ceramic tile fault configurations, viz., vertical crack, horizontal crack, random crack, diagonal crack along with the non-faulty tiles. Further, an independent algorithm validation was done demonstrating classification accuracy: 80, 86.67, 73.33, and 93.33 % for DFT, WT, PCA, GLCM, and HOG feature-based artificial neural network (ANN) classifier models, respectively. Classification results show good capability for HOG feature extraction technique towards non-destructive quality inspection with appreciably low false alarm as compared to other techniques. Thereby, a robust and optimal image feature-based neural network classification model has been proposed for non-invasive, automatic fault monitoring for a financially and commercially competent industrial growth.

  3. Effect of Nb doping on sintering and dielectric properties of PZT ceramics

    Directory of Open Access Journals (Sweden)

    Ali Mirzaei

    2016-09-01

    Full Text Available The extensive use of piezoelectric ceramics such as lead zirconate titanate (PZT in different applications became possible with the development of donor or acceptor dopants. Therefore, studies on the effect of dopants on the properties of PZT ceramics are highly demanded. In this study undoped and 2.4 mol% Nb-doped PZT (PZTN powders were successfully obtained by a solid-state reaction and calcination at 850 °C for 2 h. Crystallinity and phase formation of the prepared powders were studied using X-ray diffraction (XRD. In order to study morphology of powders, scanning electron microscopy (SEM was performed. The crystalline PZT and Nb-doped PZT powders were pelleted into discs and sintered at 1100, 1150 and 1200 °C, with a heating rate of 10 °C/min, and holding time of 1–6 h to find the optimum combination of temperature and time to produce high density ceramics. Microstructural characterization was conducted on the fractured ceramic surfaces using SEM. Density measurements showed that maximal density of 95% of the theoretical density was achieved after sintering of PZT and PZTN ceramics at 1200 °C for 2 h and 4 h, respectively. However, the results of dielectric measurements showed that PZTN ceramics have higher relative permittivity (εr ∼17960 with lower Curie temperature (∼358 °C relative to PZT (εr = 16000 at ∼363 °C as a result of fine PZTN structure as well as presence of vacancies. In addition, dielectric loss (at 1 kHz of PZT and PZTN ceramics with 95% theoretical density was 0.0087 and 0.02, respectively. The higher dielectric loss in PZTN was due to easier domain wall motions in PZTN ceramics.

  4. Porous SiC ceramics fabricated by quick freeze casting and solid state sintering

    Directory of Open Access Journals (Sweden)

    Feng Wang

    2017-06-01

    Full Text Available Porous SiC ceramics with uniform microstructure were fabricated by quick freezing in liquid nitrogen and solid state sintering. Poly (vinyl alcohol (PVA was added as binder and pore morphology controller in this work. The microstructure and mechanical properties of porous SiC ceramics could be controlled by the composition of the aqueous slurries. Both solid content of the slurries and PVA content impacted on the pore structures and mechanical properties of the porous SiC ceramics. The solid content of slurries and PVA content varied from 60 to 67.5 wt% and 2–6 wt%, respectively. Besides, the grain morphology of ceramics was also tailored by changing the sintering temperature from 2050 to 2150 °C. Porous SiC ceramics with an average porosity of 42.72%, flexural strength of 59.28 MPa were obtained at 2150 °C from 67.5 wt% slurries with 2 wt% PVA.

  5. Barium titanate nanometric polycrystalline ceramics fired by spark plasma sintering.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Ryukhtin, Vasyl; Cinert, Jakub; Lukáč, František

    2016-01-01

    Roč. 42, č. 14 (2016), s. 15989-15993 ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G; GA MŠk LM2015056 Institutional support: RVO:61389021 ; RVO:61389005 Keywords : BaTiO3 * Spark plasma sintering * Electrical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UJF-V) Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216311695

  6. Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

    Energy Technology Data Exchange (ETDEWEB)

    Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

    2016-10-15

    In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

  7. Effects of Sintering on the Thermal and Optical Properties of Zinc Oxide Ceramic

    Science.gov (United States)

    Tabasco-Novelo, C.; May-Crespo, J.; Ramírez-Rincón, J. A.; Forero-Sandoval, I. Y.; Rodríguez-Gattorno, G.; Quintana, P.; Alvarado-Gil, J. J.

    2018-02-01

    Microstructure and composition are factors determining heat transfer in ZnO ceramic materials, which define the performance of the material after Joule heating, generated by electron transport. In this study, photothermal radiometry was applied to investigate the influence of the sintering temperature, ranging from 800 {°}C to 1300 {°}C, by measuring the thermal diffusivity and thermal conductivity at room temperature, of commercial and sol-gel ZnO pellets. Our results show that the values of these thermal properties for both types of ZnO increase when the sintering temperature increases, displaying maximum energy dissipation at 1200 {°}C. Additionally, the role of the sintering temperature on the optical properties was also analyzed using diffuse reflectance spectroscopy, and from these data the optical band-gap was obtained.

  8. Survival of Staphylococcus aureus exposed to UV radiation on the surface of ceramic tiles coated with TiO2.

    Science.gov (United States)

    Szczawiński, J; Tomaszewski, H; Jackowska-Tracz, A; Szczawińska, M E

    2011-01-01

    The aim of this study was to determine and compare the antimicrobial activity of UV radiation of wavelength 253.7 nm (used in typical germicidal lamps) against Staphylococcus aureus on the surfaces of conventionally produced white ceramic wall tiles (matt and shiny) and the same tiles coated with TiO2 using three different methods: RF diode sputtering, atmospheric pressure chemical vapour deposition (APCVD) and spray pyrolysis deposition (SPD). Results clearly indicate that the bactericidal action of UV radiation is much stronger on the surfaces of tiles coated with TiO2 than on the tiles uncovered. The strongest bactericidal effect of UV radiation was found for film prepared by APCVD. Results of experiments for shiny and matt tiles did not differ statistically. The use of ceramic wall tiles coated with TiO2 films in hospitals, veterinary clinics, laboratories, food processing plants and other places where UV radiation is applied for disinfection should greatly improve the efficiency of this treatment.

  9. Effects of Laser Treatment on the Bond Strength of Differently Sintered Zirconia Ceramics.

    Science.gov (United States)

    Dede, Doğu Ömür; Yenisey, Murat; Rona, Nergiz; Öngöz Dede, Figen

    2016-07-01

    The purpose of this study was to investigate the effects of carbon dioxide (CO2) and Erbium-doped yttrium aluminum garnet (Er:YAG) laser irradiations on the shear bond strength (SBS) of differently sintered zirconia ceramics to resin cement. Eighty zirconia specimens were prepared, sintered in two different periods (short = Ss, long = Ls), and divided into four treatment groups (n = 10 each). These groups were (a) untreated (control), (b) Er:YAG laser irradiated with 6 W power for 5 sec, (c) CO2 laser with 2 W power for 10 sec, (d) CO2 laser with 4 W power for 10 sec. Scanning electron microscope (SEM) images were recorded for each of the eight groups. Eighty composite resin discs (3 × 3 mm) were fabricated and cemented with an adhesive resin cement to ceramic specimens. The SBS test was performed after specimens were stored in water for 24 h by an universal testing machine at a crosshead speed of 1 mm/min. Data were statistically analyzed with two way analysis of variance (ANOVA) and Tukey honest significant difference (HSD) test (α = 0.05). According to the ANOVA, the sintering time, surface treatments and their interaction were statistically significant (p  0.05). Variation in sintering time from 2.5 to 5.0 h may have influenced the SBS of Yttrium-stabilized tetragonal zirconia polycrystalline (Y-TZP) ceramics. Although CO2 and Er:YAG laser irradiation techniques may increase the SBS values of both tested zirconia ceramics, they are recommended for clinicians as an alternative pretreatment method.

  10. The effect of spark plasma sintering on lithium disilicate glass-ceramics.

    Science.gov (United States)

    Al Mansour, Fatima; Karpukhina, Natalia; Grasso, Salvatore; Wilson, Rory M; Reece, Mike J; Cattell, Michael J

    2015-10-01

    To evaluate the effects of spark plasma sintering (SPS) on the microstructure of lithium disilicate glass-ceramics. IPS e.max CAD glass-ceramic samples were processed using spark plasma sintering (SPS) and conventionally sintered (CS) as a comparison. Specimens were sintered at varying temperatures (T1: 840°C, T2: 820°C, T3: 800°C), heating rates (HR1: 150°C/min, HR2: 300°C/min, HR3: 500°C/min) and pressures (P1: 15MPa, P2: 50MPa, P3: 70MPa). IPS e.max Press glass powder samples were densified at 750 and 800°C (50 or 200MPa pressure). Samples were characterized using XRD, HTXRD, and SEM and quantitative image analysis. There was a significant increase in median crystal size (MCS) between the CS and the SPS T1 groups. A statistical difference (p>0.05) in MCS between SPS T1 and SPS T2 groups was observed. The SPS HR3 sample produced a smaller MCS than the CS, SPS HR1 and HR2 groups (pglass samples resulted in fine fibrils or graduated lithium disilicate crystals. The effects of SPS were used to refine the microstructure of IPS e.max CAD lithium disilicate glass-ceramics. Densification by SPS of IPS e.max Press glass resulted in textured and fine nano-crystalline microstructures. SPS generated glass-ceramic microstructures may have unique properties and could be useful in the production of CAD/CAM materials for dentistry. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  11. SnO2*CoO ceramic obtained by microwave sintering

    International Nuclear Information System (INIS)

    Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L.

    2009-01-01

    This work consists in the sintering study of CoO doped SnO 2 using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO 2 with low resistivity to obtain electro-ceramic devices. (author)

  12. Effect of specific absorbed power on microwave sintering of 3YSZ ceramics

    Science.gov (United States)

    Bykov, Yu V.; Egorov, S. V.; Eremeev, A. G.; Plotnikov, I. V.; Rybakov, K. I.; Sorokin, A. A.; Kholoptsev, V. V.

    2017-07-01

    Samples of 3 % yttria-stabilized zirconia (3YSZ) ceramics have been sintered to near full density with no appreciable grain growth using an ultra-rapid microwave sintering process. The sintering experiments were carried out on a 24 GHz / 6 kW gyrotron system for microwave processing of materials with automatic process control. By varying the properties of the thermal insulation surrounding the samples it was possible to vary the microwave power required for heating. The final relative density of 3YSZ ceramic samples microwave heated at a rate of 50 °C/min to a temperature of 1400 °C without isothermal hold varied from 91.6 % when the specific absorbed microwave power was 4 W/cm3 to 99.4 % when the specific absorbed microwave power was 90 W/cm3. The specific absorbed power is therefore demonstrated to be the key parameter determining the achievable density in ultra-rapid field-assisted sintering processes.

  13. Influence of Bi2O3 on sintering and crystallization of cordierite ceramics

    Directory of Open Access Journals (Sweden)

    Đorđević N.

    2005-01-01

    Full Text Available The influence of Bi2O3 on the process of cordierite ceramics preparation, 2MgO-2Al2O3-5SiO2 (MAS was investigated. The following binary systems were used for the presented research: MgO/Bi2O3 (sintered at 820ºC and 1100ºC, Al2O3/Bi2O3 and SiO2/Bi2O3 (sintered at 1100ºC. The composition of these systems consisted of 80% of oxide and 20% Bi2O3. The effects of sintering, composition and morphology were investigated by X-ray diffraction, scanning electron microscopy and EDS analysis. It has been found that Bi2O3, besides a liquid phase, forms intermediary unstable compounds with MgO and Al2O3. MAS ceramics were sintered with 10% Bi2O3 at 1000ºC, 1100ºC and 1200ºC. .

  14. ADVANCED CERAMIC MATERIALS FOR DENTAL APPLICATIONS SINTERED BY MICROWAVE HEATING

    OpenAIRE

    Presenda Barrera, Álvaro

    2016-01-01

    [EN] Zirconia has become a widely utilized structural ceramic material with important applications in dentistry due to its superb mechanical properties, biocompatibility, aesthetic characteristics and durability. Zirconia needs to be stabilized in the t-phase to obtain improved mechanical properties such as hardness and fracture toughness. Fully dense yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) materials are normally consolidated through the energy-intensive processing of po...

  15. [Study on friction and wear properties of dental zirconia ceramics processed by microwave and conventional sintering methods].

    Science.gov (United States)

    Guoxin, Hu; Ying, Yang; Yuemei, Jiang; Wenjing, Xia

    2017-04-01

    This study evaluated the wear of an antagonist and friction and wear properties of dental zirconia ceramic that was subjected to microwave and conventional sintering methods. Ten specimens were fabricated from Lava brand zirconia and randomly assigned to microwave and conventional sintering groups. A profile tester for surface roughness was used to measure roughness of the specimens. Wear test was performed, and steatite ceramic was used as antagonist. Friction coefficient curves were recorded, and wear volume were calculated. Finally, optical microscope was used to observe the surface morphology of zirconia and steatite ceramics. Field emission scanning electron microscopy was used to observe the microstructure of zirconia. Wear volumes of microwave and conventionally sintered zirconia were (6.940±1.382)×10⁻², (7.952±1.815) ×10⁻² mm³, respectively. Moreover, wear volumes of antagonist after sintering by the considered methods were (14.189±4.745)×10⁻², (15.813±3.481)×10⁻² mm³, correspondingly. Statistically significant difference was not observed in the wear resistance of zirconia and wear volume of steatite ceramic upon exposure to two kinds of sintering methods. Optical microscopy showed that ploughed surfaces were apparent in zirconia. The wear surface of steatite ceramic against had craze, accompanied by plough. Scanning electron microscopy showed that zirconia was sintered compactly when subjected to both conventional sintering and microwave methods, whereas grains of zirconia sintered by microwave alone were smaller and more uniform. Two kinds of sintering methods are successfully used to produce dental zirconia ceramics with similar friction and wear properties.
.

  16. Properties of sintered glass-ceramics prepared from plasma vitrified air pollution control residues.

    Science.gov (United States)

    Roether, J A; Daniel, D J; Rani, D Amutha; Deegan, D E; Cheeseman, C R; Boccaccini, A R

    2010-01-15

    Air pollution control (APC) residues, obtained from a major UK energy from waste (EfW) plant, processing municipal solid waste, have been blended with silica and alumina and melted using DC plasma arc technology. The glass produced was crushed, milled, uni-axially pressed and sintered at temperatures between 750 and 1150 degrees C, and the glass-ceramics formed were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties assessed included Vickers's hardness, flexural strength, Young's modulus and thermal shock resistance. The optimum sintering temperature was found to be 950 degrees C. This produced a glass-ceramic with high density (approximately 2.58 g/cm(3)), minimum water absorption (approximately 2%) and relatively high mechanical strength (approximately 81+/-4 MPa). Thermal shock testing showed that 950 degrees C sintered samples could withstand a 700 degrees C quench in water without micro-cracking. The research demonstrates that glass-ceramics can be readily formed from DC plasma treated APC residues and that these have comparable properties to marble and porcelain. This novel approach represents a technically and commercially viable treatment option for APC residues that allow the beneficial reuse of this problematic waste.

  17. Fabrication and properties of YBa2Cu3O7- x ceramics at different sintering temperatures

    Science.gov (United States)

    Prayoonphokkharat, Poom; Jiansirisomboon, Sukanda; Watcharapasorn, Anucha

    2013-07-01

    The influence of sintering temperatures on the fabrication of YBCO ceramics under normal air atmosphere was investigated in this study. YBCO ceramics were prepared by mixing starting compounds of Y2O3, BaCO3 and CuO powders, which were calcined at 850°C for 12 h. The powder was pelletized and sintered at different temperatures, from 930°C-1050°C, for 12 h. Phase identification was carried out by x-ray diffraction (XRD) technique. Scanning electron microscopy (SEM) with energy dispersive x-ray analysis (EDS) was used to study microstructure and chemical composition. In addition, density, Vickers hardness properties, the change of resistance and dielectric properties with temperature above T c were investigated. It was found that, at 950°C-1000°C, high-purity YBCO ceramic could be obtained. Outside this temperature range, either impurity phases were present or melting occurred. SEM images showed that grain size, which ranged from 1.5-2.5 µm, and hardness were related to density and liquid phase present in the sample. Furthermore, the sintering temperature affected oxygen content which, in turn, determined the conductive or semi-conductive behavior observed by electrical property measurement.

  18. FLEXURAL TESTING MACHINE AS AN OFF-LINE CONTROL SYSTEM FOR QUALITY MONITORING IN THE PRODUCTION OF BENDED CERAMIC TILES

    Directory of Open Access Journals (Sweden)

    Cristiano Fragassa

    2016-06-01

    Full Text Available The capability to bend in a controlled manner Gres Porcelain stoneware tiles passing by a very exclusive process of pyroplastic deformation opens up entirely new opportunities in utilisation of this important family of ceramics. A bended tile can be exploited in innovative applications, such as stairs, shelves, benches and even radiators, turning this element from a simple piece of furnishing in a modern functional component. But this change in functionality also requires a different approach in the quality control, both at the product and process levels, that can no longer be limited to the use of tests specified in the regulations for traditional ceramics (e.g. colour, porosity, hygroscopic .... This article describes the first device so far devised for the verification of resistance to bending of curved tiles, discussing the correct way of use. The adoption of this particular equipment as an off-line control device can represent a valid strategy for monitoring the product and process quality.

  19. Path-dependency and path-making in the energy system in the spanish ceramic tile cluster

    International Nuclear Information System (INIS)

    Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Gabaldon-Estevan, D.

    2014-01-01

    This paper analyses how energy consumption and energy efficiency evolved in the Spanish ceramic tile industry in the 20th century and explores the emerging possibilities in the 21st century. In the last century, the tile industry undertook three radical transitions by switching from traditional biomass fuels to liquid hydrocarbon fuels (fuel oil and gas oil), and subsequently to gas fuels, mainly involving natural gas. Although it is difficult to obtain the information that enable the real energy efficiency in manufacturing plants to be reliably evaluated, the available data indicate that a high degree of efficiency has been achieved with current manufacturing technologies. Consequently, significant developments in this sense are not expected, even though efforts are still being made to reduce energy consumption in the production process. However, environmental regulations and impacts, and the emerging new energy sources based on agricultural biomass could open up new avenues for energy supply in the Spanish ceramic tile cluster. (Author)

  20. Indentation Behavior and Mechanical Properties of Tungsten/Chromium co-Doped Bismuth Titanate Ceramics Sintered at Different Temperatures.

    Science.gov (United States)

    Xie, Shaoxiong; Xu, Jiageng; Chen, Yu; Tan, Zhi; Nie, Rui; Wang, Qingyuan; Zhu, Jianguo

    2018-03-27

    A sort of tungsten/chromium(W/Cr) co-doped bismuth titanate (BIT) ceramics (Bi₄Ti 2.95 W 0.05 O 12.05 + 0.2 wt % Cr₂O₃, abbreviate to BTWC) are ordinarily sintered between 1050 and 1150 °C, and the indentation behavior and mechanical properties of ceramics sintered at different temperatures have been investigated by both nanoindentation and microindentation technology. Firstly, more or less Bi₂Ti₂O₇ grains as the second phase were found in BTWC ceramics, and the grain size of ceramics increased with increase of sintering temperatures. A nanoindentation test for BTWC ceramics reveals that the testing hardness of ceramics decreased with increase of sintering temperatures, which could be explained by the Hall-Petch equation, and the true hardness could be calculated according to the pressure-state-response (PSR) model considering the indentation size effect, where the value of hardness depends on the magnitude of load. While, under the application of microsized Vickers, the sample sintered at a lower temperature (1050 °C) gained four linearly propagating cracks, however, they were observed to shorten in the sample sintered at a higher temperature (1125 °C). Moreover, both the crack deflection and the crack branching existed in the latter. The hardness and the fracture toughness of BTWC ceramics presented a contrary variational tendency with increase of sintering temperatures. A high sintering tends to get a lower hardness and a higher fracture toughness, which could be attributed to the easier plastic deformation and the stronger crack inhibition of coarse grains, respectively, as well as the toughening effect coming from the second phase.

  1. Radiological characterization of ceramic tiles made in the community of Valencia and its use as a construction material

    International Nuclear Information System (INIS)

    Ortiz, J.; Ballesteros, L.; Gallardo, S.; Martorell, S.

    2014-01-01

    In this presentation, radiological characterization is done by gamma spectrometry various types of ceramic tiles and use as building material in relation to the potential radiological risk deriving from this use are discussed. The discussion includes both the rules of the countries being targeted as the new basic security policy (BSS) issued by the EU 2014. (Author)

  2. Corrosion behaviors of ceramics against liquid sodium. Sodium corrosion characteristics of sintering additives

    International Nuclear Information System (INIS)

    Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi

    1998-01-01

    It has been progressed as the Frontier Materials Research to research and develop ceramics to apply for several components of fast breeder reactor using liquid sodium as coolant instead of metallic materials. Grain boundary of ceramics has peculiar properties compared with matrix because most of ceramics are produced by hardening and firing their raw powders. Some previous researchers indicated that ceramics were mainly corroded at grain boundaries by liquid sodium, and ceramics could not be used under corrosive environment. Thus, it is the most important for the usage of ceramics in liquid sodium to improve corrosion resistance of grain boundaries. In order to develop the advanced ceramics having good sodium corrosion resistance among fine ceramics, which have recently been progressed in quality and characteristics remarkably, sodium corrosion behaviors of typical sintering additives such as MgO, Y 2 O 3 and AlN etc. have been examined and evaluated. As a result, the followings have been clarified and some useful knowledge about developing advanced ceramics having good corrosion resistance against liquid sodium has been obtained. (1) Sodium corrosion behavior of MgO depended on Si content. Samples containing large amount of Si were corroded severely by liquid sodium, whereas others with low Si contents showed good corrosion resistance. (2) Both Y 2 O 3 and AlN, which contained little Si, showed good sodium corrosion resistance. (3) MgO, Y 2 O 3 and AlN are thought to be corroded by liquid sodium, if they contain some SiO 2 . Therefore, in order to improve sodium corrosion resistance, it is very important for these ceramics to prevent the contamination of matrix with SiO 2 through purity control of their raw powders. (author)

  3. Reactive sintering of ceramic lithium ion electrolyte membranes

    Science.gov (United States)

    Badding, Michael Edward; Dutta, Indrajit; Iyer, Sriram Rangarajan; Kent, Brian Alan; Lonnroth, Nadja Teresia

    2017-06-06

    Disclosed herein are methods for making a solid lithium ion electrolyte membrane, the methods comprising combining a first reactant chosen from amorphous, glassy, or low melting temperature solid reactants with a second reactant chosen from refractory oxides to form a mixture; heating the mixture to a first temperature to form a homogenized composite, wherein the first temperature is between a glass transition temperature of the first reactant and a crystallization onset temperature of the mixture; milling the homogenized composite to form homogenized particles; casting the homogenized particles to form a green body; and sintering the green body at a second temperature to form a solid membrane. Solid lithium ion electrolyte membranes manufactured according to these methods are also disclosed herein.

  4. Spark Plasma Sintering of Dielectric Ceramics Zr0.8Sn0.2TiO4

    Czech Academy of Sciences Publication Activity Database

    Ctibor, P.; Kubatík, Tomáš František; Sedláček, J.; Kotlan, Jiří

    2016-01-01

    Roč. 22, č. 3 (2016), s. 435-439 ISSN 1392-1320 Institutional support: RVO:61389021 Keywords : titanates * dielectric ceramics * spark plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.393, year: 2016 http://www.matsc.ktu.lt/index.php/MatSc/article/view/8767

  5. Processing of pure titanium containing titanium-based reinforcing ceramics additives using spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Mondiu Olayinka DUROWOJU

    2017-06-01

    Full Text Available The densification behaviour, microstructural changes and hardness characteristics during spark plasma sintering of CP-Ti reinforced with TiC, TiN, TiCN and TiB2 were investigated. Commercially pure Ti powders were dry mixed with varied amounts (2.5 and 5 wt. % of the ceramic additives using a T2F Turbula mixer for 5 h and at a speed of 49 rpm. The blended composite powders were then sintered using spark plasma sintering system (model HHPD-25 from FCT Germany at a heating rate of 100oC min-1, dwell time of 5 min and sintering temperature of 950ºC. The sintering of CP-Ti was used as a base study to select the proper spark plasma sintering temperature for full density. Densification was monitored through analysis of the recorded punch displacement and the measured density of the sintered samples using Archimedes method. High densities ranging from 97.8% for 5% TiB2 addition to 99.6% for 5% TiCN addition were achieved at a relatively low temperature of 950°C. Microstructural analyses show a uniform distribution of the additives and finer structure showing their inhibitive effect on grain growth. An improved hardness was observed in all the cases with highest values obtained with TiCN as a result of the combined effect of TiC and TiN. A change in the fracture mode from trans granular to intergranular was also observed.

  6. Bioactive Glass-Ceramic Foam Scaffolds from ‘Inorganic Gel Casting’ and Sinter-Crystallization

    Directory of Open Access Journals (Sweden)

    Hamada Elsayed

    2018-02-01

    Full Text Available Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2 were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C, owing to the formation of a C–S–H (calcium silicate hydrate gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80% and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions.

  7. Plasma dynamic synthesis of ultradispersed zinc oxide and sintering ceramics on its basis by SPS method

    Science.gov (United States)

    Shanenkova, Yu; Sivkov, A.; Ivashutenko, A.; Shanenkov, I.; Firsov, K.

    2017-05-01

    Zinc oxide is a well-known semiconductor material having good electrical, optical and catalytic properties. It can be used in different areas from cosmetics to drug delivery and biosensors. The synthesis of nanosized zinc oxide is an urgent task for obtaining ZnO-based ceramics with enhanced physical properties. This work shows the possibility to implement the plasma dynamic synthesis of zinc oxide in one short-term process (less than 1 ms) using an electrodischarge zinc-containing plasma jet, flowing into oxygen atmosphere. It allows synthesizing a mono-crystalline powder with particle size distribution from tens to hundred nanometers. The synthesized powdered product is investigated using by X-Ray diffractometry (XRD), scanning electron microscopy and high-resolution transmission electron microscopy. According to XRD, the obtained product consists of hexagonal zinc oxide with lattice parameters a = b = 3.24982 Å, c = 5.20661 Å that is clearly confirmed by microscopy data. This powder was used to produce a bulk ceramics sample on its basis by spark plasma sintering. The influence of sintering parameters on the structure of the resulting sample was studied. The optimal parameters were found which allows obtaining the more dense ceramics with a better microstructure. It was also found that the absence of exposure time after reaching the working temperature and pressure allows decreasing the porosity of ceramics.

  8. Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

    Energy Technology Data Exchange (ETDEWEB)

    Blagoev, K., E-mail: kblagoev@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Grozeva, M., E-mail: margo@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Malcheva, G., E-mail: bobcheva@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Neykova, S., E-mail: sevdalinaneikova@abv.bg [National Institute of Archaeology with Museum, Bulgarian Academy of Sciences, 2 Saborna, 1000 Sofia (Bulgaria)

    2013-01-01

    The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained.

  9. Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

    International Nuclear Information System (INIS)

    Blagoev, K.; Grozeva, M.; Malcheva, G.; Neykova, S.

    2013-01-01

    The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained

  10. THE ECONOMIC CRISIS AND IMMIGRATION: ROMANIAN CITIZENS IN THE CERAMIC TILE DISTRICT OF CASTELLÓ (SPAIN

    Directory of Open Access Journals (Sweden)

    Joan Serafí BERNAT

    2011-06-01

    Full Text Available Between 2001 and 2007 an exceptional number of immigrants arrived in the province of Castelló (Spain, the majority of whom were from Romania, attracted by the plentiful employment prospects offered by a model of production based on the intensive labour requirements of the ceramic tile and construction industries. The effects of the international economic crisis have been particularly serious in the area of Castelló, where employment has fallen by 20% in just three years. Immigrations flows from Romania have fallen, while the number of those leaving has increased, and migration plans have been modified although the size of the immigrant stock has not fallen significantly due to continued family reunification. The differential between the Spanish and Romanian welfare states, the degree of adaptation in the host society and the strategies developed by the immigrant population explain why returning migrant numbers remain moderate and migratory circulation has increased.

  11. Micro-XRF for characterization of Moroccan glazed ceramics and Portuguese tiles

    Science.gov (United States)

    Guilherme, A.; Manso, M.; Pessanha, S.; Zegzouti, A.; Elaatmani, M.; Bendaoud, R.; Coroado, J.; dos Santos, J. M. F.; Carvalho, M. L.

    2013-02-01

    A set of enamelled terracotta samples (Zellij) collected from five different monuments in Morocco were object of study. With the aim of characterizing these typically Moroccan artistic objects, X-ray spectroscopic techniques were used as analytical tool to provide elemental and compound information. A lack of information about these types of artistic ceramics is found by the research through international scientific journals, so this investigation is an opportunity to fulfill this gap. For this purpose, micro-Energy Dispersive X-ray Fluorescence (μ-EDXRF), and wavelength dispersive X-ray Fluorescence (WDXRF) and X-ray Diffraction (XRD) were the chosen methods. As complementary information, a comparison with other sort of artistic pottery objects is given, more precisely with Portuguese glazed wall tiles (Azulejos), based in the Islamic pottery traditions. Differences between these two types of decorative pottery were found and presented in this manuscript.

  12. Micro-XRF for characterization of Moroccan glazed ceramics and Portuguese tiles

    International Nuclear Information System (INIS)

    Guilherme, A; Manso, M; Pessanha, S; Carvalho, M L; Zegzouti, A; Elaatmani, M; Bendaoud, R; Coroado, J; Santos, J M F dos

    2013-01-01

    A set of enamelled terracotta samples (Zellij) collected from five different monuments in Morocco were object of study. With the aim of characterizing these typically Moroccan artistic objects, X-ray spectroscopic techniques were used as analytical tool to provide elemental and compound information. A lack of information about these types of artistic ceramics is found by the research through international scientific journals, so this investigation is an opportunity to fulfill this gap. For this purpose, micro-Energy Dispersive X-ray Fluorescence (μ-EDXRF), and wavelength dispersive X-ray Fluorescence (WDXRF) and X-ray Diffraction (XRD) were the chosen methods. As complementary information, a comparison with other sort of artistic pottery objects is given, more precisely with Portuguese glazed wall tiles (Azulejos), based in the Islamic pottery traditions. Differences between these two types of decorative pottery were found and presented in this manuscript.

  13. Modelling runoff on ceramic tile roofs using the kinematic wave equations

    Science.gov (United States)

    Silveira, Alexandre; Abrantes, João; de Lima, João; Lira, Lincoln

    2016-04-01

    Rainwater harvesting is a water saving alternative strategy that presents many advantages and can provide solutions to address major water resources problems, such as fresh water scarcity, urban stream degradation and flooding. In recent years, these problems have become global challenges, due to climatic change, population growth and increasing urbanisation. Generally, roofs are the first to come into contact with rainwater; thus, they are the best candidates for rainwater harvesting. In this context, the correct evaluation of roof runoff quantity and quality is essential to effectively design rainwater harvesting systems. Despite this, many studies usually focus on the qualitative aspects in detriment of the quantitative aspects. Laboratory studies using rainfall simulators have been widely used to investigate rainfall-runoff processes. These studies enabled a detailed exploration and systematic replication of a large range of hydrologic conditions, such as rainfall spatial and temporal characteristics, providing for a fast way to obtain precise and consistent data that can be used to calibrate and validate numerical models. This study aims to evaluate the performance of a kinematic wave based numerical model in simulating runoff on sloping roofs, by comparing the numerical results with the ones obtained from laboratory rainfall simulations on a real-scale ceramic tile roof (Lusa tiles). For all studied slopes, simulated discharge hydrographs had a good adjust to observed ones. Coefficient of determination and Nash-Sutcliffe efficiency values were close to 1.0. Particularly, peak discharges, times to peak and peak durations were very well simulated.

  14. Glass reactive sintering as an alternative route for the synthesis of NZP glass-ceramics

    International Nuclear Information System (INIS)

    Chenu, Sebastien; Lebullenger, Ronan; Benard-Rocherulle, Patricia; Calvez, Guillaume; Guillou, Olivier; Rocherulle, Jean; Kidari, Abdessamad; Pomeroy, Mickael J.; Hampshire, Stuart

    2012-01-01

    The NZP-type crystal structure allows a large number of ionic substitutions which leads to ceramics with adjustable thermal expansion properties or interesting ionic conductivity. However, NZP is difficult to fabricate into monoliths because it requires both high temperatures and long sintering times. An alternative low temperature route to obtain a tungsten (IV) and tin (IV) containing NZP crystalline phase uses a process of glass reactive sintering of a phosphate glass. Using a microwave oven, a glass with the appropriate composition in the NaPO 3 -Sn(II)O-W(VI)O 3 ternary diagram is prepared by a conventional melting and casting technique. After crushing, the glass powder is pressed at room temperature. The green pellet is cured during various times at temperatures where glass reactive sintering takes place. From XRD and DTA experiments, we have shown that different parameters influence the achievement of NZP phase. Consequently, specific conditions, such as (i) initial glass composition, (ii) equimolar quantities of SnO and WO 3 , (iii) glass particle size lower than 100 μ m, and (iv) curing conducted under air, are required to obtain a glass-ceramic with a single crystalline phase with the NZP-type crystal structure. (authors)

  15. Influence of feldspar containing lithium in the sintering of triaxial ceramics

    International Nuclear Information System (INIS)

    Oliveira, Camila Felippe de; Strecker, Kurt

    2011-01-01

    In this work, the properties of a ceramic material based on a triaxial mass composed of clay, quartz and 15 to 30% feldspar, albite or spodumene, has been investigated. Specimen were prepared by uniaxial pressing under 28.5MPa and sintering at temperatures of 1000, 1100 and 1200 deg C, for 1h. The samples were characterized by their linear shrinkage, apparent porosity, apparent density and flexural strength, as well as analysis of the microstructure. The best results were obtained for samples prepared with 30% spodumene and sintered at 1200 deg C, with a shrinkage of 6.4%, density of 2.01g/cm 3 , porosity of 14.3% and flexural strength of 13.4MPa, while samples prepared with albite exhibited shrinkage of 5.8%, density of 1.9g/cm 3 , porosity of 18.9% and strength of 9.8MPa. Therefore, by the substitution of albite by spodumene in the ceramic triaxial mass, lower sintering temperatures may be employed, thus reducing production costs by the lesser energy consumption. (author)(

  16. Effects of varied porosity on the physic-mechanical properties of sintered ceramic from Ifon clay

    Directory of Open Access Journals (Sweden)

    Fatai Olufemi ARAMIDE

    2017-12-01

    Full Text Available The effects of saw dust admixture on the physic-mechanical properties of sintered clay bonded carbonized palm kernel shell ceramic was investigated. Composite mixtures of powdered carbonized palm kernel shell and clay from Ifon deposit were produced using equal amount of clay and carbonized palm kernel shell. These were then mixed with varied amount of saw dust (0%, 5% and 10% in a ball mill for 6 hours. From this standard sample specimens were produced using uniaxial compression after mixing each mixture with 10% moisture of clay contents. The compressed samples were sintered at 9500C and soaked for one hour. The sintered samples were characterized for various physic-mechanical properties using state of the art equipment’s. The fired samples were also characterized using ultra-high-resolution field emission scanning electron microscope (UHR-FEGSEM equipped with energy dispersive spectroscopy (EDX. It was observed that the apparent porosity and water absorption of the clay bonded carbonized palm kernel shell ceramic increased with increased amount of saw dust admixture, cold crushing strength, Young’ modulus of elasticity and absorbed energy of the sample reduced with increased amount of saw dust admixture. It was concluded that the sample with 0% saw dust admixture is judged to possess optimum physic-mechanical properties.

  17. Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

    CERN Document Server

    Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

    1998-01-01

    Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

  18. Microwave sintering of cordierite ceramic precursors obtained by starch direct consolidation

    International Nuclear Information System (INIS)

    Sandoval, M.L.; Talou, M.H.; Camerucci, M.A.; Universidad Nacional de Mar Del Plata; Souto, P.M. de; Kiminami, R.H.G.A.

    2009-01-01

    Microwave sintering of cordierite disk precursors (mixture of kaolin, talc and alumina) with potato starch was studied. Green disks were obtained by thermal consolidation of stable aqueous suspensions of the ceramic powders (29.6 % vol.) with potato starch (11.5 % vol.) at 75 and 85 deg C, 4h; drying (50 deg C,12h) and calcination (650 deg C, 2h). The reaction-sintering by microwave heating (power: 2.45 GHz; heating rate: 50 deg C/min) at different temperatures (1250-1330 deg C) and dwell times (10-20 min) was carried out. For comparative purposes, the reaction-sintering by conventional heating was analyzed (1330 deg C, 4h a 3 deg C/min). The evolution of the phases as a function of temperature and time was studied by XRD analysis. The developed microstructures (dense or porous) were characterized by density and porosity measurements, and SEM. The obtained results were analyzed in relation to the characteristics of starch behavior in aqueous suspension at temperature and the employed consolidation and sintering conditions. (author)

  19. Characterization of double face adhesive sheets for ceramic tile installation; Caracterizacao de sistema de colagem dupla-face para assentamento de revestimento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S., E-mail: hmansur@demet.ufmg.br [Universidade Federal de Minas Gerais. UFMG, Departamento de Engenharia Metalurgica e de Materiais, Belo Horizonte, MG (Brazil)

    2011-07-01

    The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

  20. Effect of Sintering Temperature on the Microstructure and Mechanical Properties of Low-Cost Light-Weight Proppant Ceramics

    Science.gov (United States)

    Wang, K. Y.; Wang, H. J.; Zhou, Y.; Wu, Y. Q.; Li, G. M.; Tian, Y. M.

    2017-09-01

    In this paper, the low-cost light-weight proppant ceramics were prepared with the solid wastes of coal gangue as the raw materials, and the effect of sintering temperature on the apparent porosity, bulk density, bending strength, microstructure and phase composition were investigated. The results showed that the ceramics, sintered at 1350°C, has the best performance with the bending strength of 85MPa, bulk density of 2.7 g/cm3 and apparent porosity of 18%. These properties of ceramics were very close to that of the bauxite-sintered, and thus the gangue were very probably selected for the preparation of proppants that involved in the exploitation of coalbed methane.

  1. Sintering boron carbide ceramics without grain growth by plastic deformation as the dominant densification mechanism.

    Science.gov (United States)

    Ji, Wei; Rehman, Sahibzada Shakir; Wang, Weimin; Wang, Hao; Wang, Yucheng; Zhang, Jinyong; Zhang, Fan; Fu, Zhengyi

    2015-10-27

    A new ceramic sintering approach employing plastic deformation as the dominant mechanism is proposed, at low temperature close to the onset point of grain growth and under high pressure. Based on this route, fully dense boron carbide without grain growth can be prepared at 1,675-1,700 °C and under pressure of (≥) 80 MPa in 5 minutes. The dense boron carbide shows excellent mechanical properties, including Vickers hardness of 37.8 GPa, flexural strength of 445.3 MPa and fracture toughness of 4.7 MPa•m(0.5). Such a process should also facilitate the cost-effective preparation of other advanced ceramics for practical applications.

  2. AC conductivity of BiFeO3 ceramics obtained by spark plasma sintering of nanopowder

    Science.gov (United States)

    Sadykov, S. A.; Palchaev, D. K.; Murlieva, Zh. Kh.; Alikhanov, N. M.-R.; Rabadanov, M. Kh.; Gadzhimagomedov, S. Kh.; Kallaev, S. N.

    2017-09-01

    The structure and electrical properties of BiFeO3 ceramics obtained by spark plasma sintering of a nanopowder are investigated. The nanopowder was synthesized by burning of an organic nitrate precursor. The ac conductivity was measured in a frequency range of 1 kHz-10 MHz in a temperature interval of 25-500°C. It is established that the temperature conductivity coefficients above and below 350°C significantly differ with both alternating and direct currents. The frequency dependence of the conductivity obeys the Jonscher power law σ ω s , where s < 1. The interpretation of this behavior is given in the framework of the model of correlated hops of charge carriers over potential barriers. It is assumed that the hopping mechanism is realized between Fe2+ and Fe3+ ions in ceramic grains. The role of oxygen vacancies in the conduction is also discussed.

  3. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    Science.gov (United States)

    Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

    2015-04-01

    Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

  4. Investigation into the Properties of Sintered Ceramics from Dysna Clay and Non-Plastics Additives

    Directory of Open Access Journals (Sweden)

    Jolanta Pranckevičienė

    2011-04-01

    Full Text Available Recycling mineral wool spinning waste represents a rather serious problem. The results of the present research show that the suggested sintering ceramics out of low melting illite clay and mineral wool spinning waste is a promising way for solving the problem of mineral wool waste utilization. The conducted research into the properties of this compound has shown that by introducing 20% of waste into low melting clay allows producing ceramic materials possessing the following parameters: value of absorption is equal to 2,2%, density – 2169 kg/m3.The data of dilatometric investigation have demonstrated that adding 20 % of MVCF component leads to reducing length from 2,8% to 1,4% at the temperature of 1070 ºC. Article in Lithuanian

  5. Compressive Strength and Water Absorption of Pervious Concrete that Using the Fragments of Ceramics and Roof Tiles

    Directory of Open Access Journals (Sweden)

    Prahara E.

    2014-03-01

    Full Text Available Pervious concrete was introduced in America in 2003, popularized by Dan Brown and used as a rigid pavement in the open parking lot. Rigid pavement using pervious concrete can absorb water in the surface to go straight through the concrete to the ground below.This water flow is one of the benefit of using the pervious concrete. Using of wastes such as broken roof and ceramics tiles are not commonly used in Indonesia. Utilization these kind of wastes is predicted lower the compressive strength of pervious concrete as they are used as a substitute for coarse aggregate.In this research, pervious concrete is made using a mixture of the fragment of ceramics and roof tiles.This research using broken ceramics and roof tiles with a grain size that loose from 38 mm sieve, retained on 19 mm sieve and the coarse aggregate from crushed stone that loose 12.5 mm sieve, retained on 9.5 mm sieve. The water cement ratio is 0.3 and to assist the mixing process, the addition of addictive in pervious concrete is used.The size of coarse aggregate used in the mixture affects the strength of pervious concrete. The larger the size of aggregate, the obtained compressive strength becomes smaller. It also affects the density of pervious concrete. The using of mixture of ceramics and roof tiles only reduce 2 MPa of pervious concrete compressive strength so this mixture can be used as a substitute for coarse aggregate with a maximum portion of 30 %. The high porosity of the specimens causes the reduction of pervious concrete density that affect the compressive strength. This high level of porosity can be seen from the high level of water absorption that exceed the required limit of water infiltration.

  6. Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

    International Nuclear Information System (INIS)

    Biff, Sergio; Silva, Manoel Ribeiro da

    2016-01-01

    The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

  7. Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

    Science.gov (United States)

    Obada, David O.; Dodoo-Arhin, David; Dauda, Muhammad; Anafi, Fatai O.; Ahmed, Abdulkarim S.; Ajayi, Olusegun A.

    The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY) and sawdust (SD) as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0-20) wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests.

  8. Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

    Directory of Open Access Journals (Sweden)

    David O. Obada

    Full Text Available The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY and sawdust (SD as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0–20 wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests. Keywords: Porosity, Pore formers, Kaolin, Physico-mechanical properties, Gas separation, Gas flux

  9. EFFECT OF SINTERING TEMPERATURE ON MICROSTRUCTURE AND IN-VITRO BEHAVIOR OF BIOACTIVE GLASS-CERAMICS

    Directory of Open Access Journals (Sweden)

    Hashmi M. U.

    2013-12-01

    Full Text Available In this work, powders of the composition (CaO 46- SiO2 34- P2O5 14.5- MgO 4- CaF2 1- MgF2 0.5 (wt. % were thoroughly mixed and melted in a muffle furnace. The melt was quenched in water to form glass. Three glass-ceramics were prepared by sintering glass samples at three different temperatures 850, 900 and 950°C according to the exothermal peaks of DTA. The DTA peaks correspond to the bioactive crystalline phases hydroxyapatite (HA and wollastonite as confirmed by the XRD data. Study of diameter-shrinkage co-efficient and bulk-density of samples revealed higher densification rate for the range 900 - 950°C than that for the range 850 - 900°C.SEM and optical microscope results illustrated a tendency towards closely packed structure and increasing grain size with the increase of sintering temperature. The samples were immersed in SBF for 30 days at room temperature for in-vitro evaluation.EDS analysis, showing the presence of carbon (C along with calcium (Ca and phosphorus (P suggests the formation of hydroxycarbonate-apatite (HCA phase that indicates the bioactivity of the material which increases with the increase of sintering temperature.

  10. Nano-oxides to improve the surface properties of ceramic tiles

    Directory of Open Access Journals (Sweden)

    Timellini, G.

    2010-10-01

    Full Text Available The aim of the present work is to realise ceramic tiles with superior surface mechanical characteristics and chemical resistance, by the addition of nano-oxides, such as zirconia and alumina, since such advanced ceramics oxides are well known for their excellent mechanical properties and good resistance to chemical etching. In order to avoid any dangerousness, the nanoparticles were used in form of aqueous suspension and they were sprayed, by airbrush, directly onto the dried ceramic support, before firing. To observe the distribution of the nanoparticles and to optimise the surface treatment, SEM-EDS analyses were carried out on the fired samples. XRD analysis was conducted to assess the phases evolution of the different materials during the firing step. The surface mechanical characteristics of the samples have been evaluated by Vickers’ hardness and scratch test. In addition, also chemical resistance tests were performed. Microstructural observations allowed to understand how alumina and zirconia nanoparticles acted to improve the surface performances of the modified ceramic tiles.

    La finalidad de este trabajo es la de realizar baldosas con mejores características mecánicas superficiales, al incorporar óxidos de partículas nanométricas, como la circona y la alúmina, ya que se sabe que estos óxidos confieren unas propiedades mecánicas excelentes además de una buena resistencia al ataque químico. Para evitar cualquier peligro, las partículas nanométricas se usaron en forma de suspensión acuosa y se pulverizaron, por medio de un aerógrafo, directamente sobre el soporte cerámico seco, antes de la cocción. Para observar la distribución de las partículas nanométricas y para optimizar el tratamiento de la superficie, se realizó unos análisis por MEB-EDS sobre las muestras cocidas. Se llevó a cabo un análisis de difracción de rayos X (DRX para evaluar la evolución de las fases de los distintos materiales durante

  11. The effect of sintering temperature on reliability of extruded ceramic Raschig ring

    Directory of Open Access Journals (Sweden)

    Salem, A.

    2009-02-01

    Full Text Available The feasibility of illitic-kaolinitic clay in ceramic packing manufacturing was assessed. Industrial illitic-kaolinitic clay was formed by extrusion method in the shape of Raschig ring and was sintered at temperatures between 1100 and 1300 oC. The samples were characterized after sintering and open, total and closed porosity were determined by standard methods. For better understanding the role of firing temperature on compressive strength and reliability of Raschig rings, the diametric compressive strength tests were performed and the results were analyzed by Weibull statistical theory. The obtained experimental results showed that the Weibull modulus was significantly affected by sintering temperature and decreases as function of total porosity. Furthermore, the microstructures of samples sintered at different temperatures were observed by scanning electron microscopy, SEM, to confirm the statistical results. In conclusion, though the compressive strength of ceramic Raschig rings improves as the total porosity decreases but, the reliability of them strongly depends on sintering temperature.

    La viabilidad de las arcillas ilítico-caoliníticas en la fabricación de cerámica se evaluó. Las arcilas ilítico-caoliníticas se conformaron por el método de extrusión en forma de anillo Raschig y se sinterizaron a temperaturas entre 1100 y 1300 ºC. Las muestras se caracterizaron después de sinterización y la porosidad abierta, cerrada y total se determinó por métodos estándar. Para entender mejor la influencia de la temperatura de cocción sobre las propiedades de resistencia a la compresión, la fiabilidad de los anillos Raschig y la resistencia a la compresión diamétrica se realizaron los correspondientes ensayos que fueron analizados por la teoría estadística de Weibull. Los resultados experimentales obtenidos mostraron que el módulo de Weibull se vio considerablemente afectado por la temperatura de sinterización y disminuye a

  12. Preparation and characterization of novel glass–ceramic tile with microwave absorption properties from iron ore tailings

    International Nuclear Information System (INIS)

    Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

    2015-01-01

    A novel glass–ceramic tile consisting of one glass–ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73–99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass–ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn 2+ 0.17 Fe 3+ 0.83 )[Fe 3+ 1.17 Fe 2+ 0.06 Ni 2+ 0.77 ]O 4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass–ceramic layer at frequency of 2–18 GHz reached peak reflection loss (RL) of −17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass–ceramic layer can meet the requirements of different level of microwave absorption. - Highlights: • Iron ore tailings (IOTs) have been used as one of the main raw materials. • Glass–ceramic tile contains spinel ferrite has been prepared. • The cation distribution of the spinel ferrite has been calculated. • The intrinsic complex permeability and permittivity have been evaluated

  13. Environmental development of the Spanish ceramic tile manufacturing sector over the period 1992–2007

    Directory of Open Access Journals (Sweden)

    Zaera, V.

    2012-04-01

    Full Text Available The Spanish tile manufacturing sector has grown steadily over the years covered by the three benchmark studies, carried out in 1992, 2001, and 2007, from which data are compared in this paper. In that period, production output doubled, although since the last study was published, the situation has undergone a radical change and current production output stands at a level similar to that of 1995. Nevertheless, despite the world economic crisis, which has also severely impacted the ceramic wall and floor tile sector, it is worth noting that the sector’s environmental parameters have demonstrated a constant and positive trend, both in companies’ individual environmental performance and in the actual manufacturing processes itself. To a large extent, this situation was forced upon the sector as it had to adapt to numerous environmental regulations, which in general terms call for harsher and more stringent conditions than before. In this sense, the adoption of IPPC regulations, which affect practically the entire ceramic tile sector, and the approval of EU Directive 2003/87 establishing a scheme for greenhouse gas emission allowance trading were significant factors.

    El sector de fabricación de baldosas cerámicas ha crecido de forma continuada durante los años que abarcan los tres estudios cuyos datos son comparados en este informe, 1992-2001-2007, ya que la producción se ha duplicado desde el primer al último estudio, aunque si se considera el periodo del último estudio hasta la actualidad, la situación ha sufrido un cambio radical estando ahora mismo en niveles de producción similares al año 1995. No obstante, a pesar de esta crisis económica mundial en la que se ha visto arrastrado el sector cerámico, merece la pena destacar una constante evolución positiva en todos los aspectos relacionados con los temas medioambientales, tanto en aquellos aspectos relacionados con el comportamiento ambiental de las empresas como en los

  14. Highly transparent Tb3Al5O12 magneto-optical ceramics sintered from co-precipitated powders with sintering aids

    Science.gov (United States)

    Dai, Jiawei; Pan, Yubai; Xie, Tengfei; Kou, Huamin; Li, Jiang

    2018-04-01

    Highly transparent terbium aluminum garnet (Tb3Al5O12, TAG) magneto-optical ceramics were fabricated from co-precipitated nanopowders with tetraethoxysilane (TEOS) as sintering aid by vacuum sintering combined with hot isostatic pressing (HIP) post-treatment. The ball milled TAG powder shows better dispersity than the as-synthesized powder, and its average particle size is about 80 nm. For the ceramic sample pre-sintered at 1720 °C for 20 h with HIP post-treated at 1700 °C for 3 h, the in-line transmittance exceeds 76% in the region of 400-1580nm (except the absorption band), reaching a maximum value of 81.8% at the wavelength of 1390 nm. The microstructure of the TAG ceramic is homogeneous and its average grain size is approximately 19.7 μm. The Verdet constant of the sample is calculated to be -182.7 rad·T-1·m-1 at room temperature.

  15. Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

    Directory of Open Access Journals (Sweden)

    Román-Manso, B.

    2014-04-01

    Full Text Available Concentrated ceramic inks based on β-SiC powders, with different amounts of Y2O3 and Al2O3 as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densifi cation of the as-produced 3D structures, previously heat treated in air at 600 ºC for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS furnace. The effects of the amount of sintering additives (7 - 20 wt. % and the size of the SiC powders (50 nm and 0.5 μm on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized β-SiC powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink, involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics.Se han fabricado andamiajes de carburo de silicio (SiC usando la técnica de “Robocasting”, a partir de tintas cerámicas conteniendo β-SiC y distintas cantidades de Y2O3 and Al2O3, como aditivos de sinterización. La densificación de las estructuras tridimensionales, previamente calcinadas a 600 ºC para eliminar los aditivos orgánicos, se realizó en un horno de “Spark Plasma Sintering” (SPS. Se analizó el efecto de la cantidad de aditivos de sinterización (7-20 % en peso y del tamaño de partícula inicial del polvo de SiC (50 nm y 0.5 μm en el procesado de las tintas, en la microestructura, la dureza y el módulo elástico de las estructuras sinterizadas. El uso de polvo

  16. Formation of porous wollastonite-based ceramics after sintering with yeast as the pore-forming agent

    Directory of Open Access Journals (Sweden)

    Obradović Nina

    2017-01-01

    Full Text Available In this paper, synthesis of porous wollastonite-based ceramics was reported. Ceramic precursor, methylhydrocyclosiloxane, together with micro-sized CaCO3, was used as starting material. After 20 min of ultrasound treatment, and calcination at 250 oC for 30 min, yeast as a pore-forming agent was added to the as-obtained powders. Sintering regime was set up based on the results obtained by differential thermal analysis. Prepared mixture was pressed into pallets and sintered at 900 oC for 1 h. After the sintering regime, porous wollastonite-based ceramics was obtained. The phase composition of the sintered samples as well as microstructures was analyzed by X-ray diffraction method and SEM. In a batch test, the influence of pH, contact time and initial ion concentration on adsorption efficiency of As+5, Cr+6, and phosphate ions on synthesized wollastonite-based ceramics were studied. Time-dependent adsorption was best described by pseudo-second-order kinetic model and Weber-Morris model that predicted intra-particle diffusion as a rate-controlling step of overall process. High adsorption capacities 39.97, 21.87, and 15.29 mgg-1 were obtained for As+5, Cr+6, and phosphate ions, respectively.

  17. Fabrication and scintillation properties of highly transparent Pr:LuAG ceramics using Sc,La-based isovalent sintering aids

    Czech Academy of Sciences Publication Activity Database

    Shen, Y.; Feng, X.; Babin, Vladimir; Nikl, Martin; Vedda, A.; Moretti, F.; Dell'Orto, E.; Pan, Y.; Li, J.; Zeng, Y.

    2013-01-01

    Roč. 39, č. 5 (2013), s. 5985-5990 ISSN 0272-8842 R&D Projects: GA MŠk LH12185; GA AV ČR KAN300100802 Institutional support: RVO:68378271 Keywords : Pr:LuAG transparent ceramics * isovalent sintering aids * scintillation Subject RIV: BH - Optics, Masers, Lasers Impact factor: 2.086, year: 2013

  18. Effect of surface treatments on the bond strength between resin cement and differently sintered zirconium-oxide ceramics.

    Science.gov (United States)

    Yenisey, Murat; Dede, Doğu Ömür; Rona, Nergiz

    2016-01-01

    This study investigated the effects of surface treatments on bond strength between resin cement and differently sintered zirconium-oxide ceramics. 220 zirconium-oxide ceramic (Ceramill ZI) specimens were prepared, sintered in two different period (Short=Ss, Long=Ls) and divided into ten treatment groups as: GC, no treatment; GSil, silanized (ESPE-Sil); GSilPen, silane flame treatment (Silano-Pen); GSb, sandblasted; GSbSil, sandblasted+silanized; GSbCoSil, sandblasted+silica coated (CoJet)+silanized; GSbRoSil, sandblasted+silica coated (Rocatech-Plus)+silanized; GSbDSil, sandblasted+diamond particle abraded (Micron MDA)+silanized; GSbSilPen, sandblasted+silane flame treatment+silanized; GSbLSil, sandblasted+Er:Yag (Asclepion-MCL30) laser treated+silanized. The composite resin (Filtek Z-250) cylinders were cemented to the treated ceramic surfaces with a resin cement (Panavia F2.0). Shear bond strength test was performed after specimens were stored in water for 24h and thermo-cycled for 6000 cycles (5-55 °C). Data were statistically analyzed with two-way analysis of variance (ANOVA) and Tamhane's multiple comparison test (α=0.05). According to the ANOVA, sintering time, surface treatments and their interaction were statistically significant (presin cement and differently sintered zirconium-oxide ceramics. Copyright © 2015 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  19. Mechanical Properties and Plasma Erosion Resistance of ZrO{sub 2p}(3Y)/BN-SiO{sub 2} Ceramic Composites under Different Sintering Temperature

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Yu; Duan Xiaoming; Jia Dechang; Yang Zhihua; Meng Qingchang; Yu Yang [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin, 150001 (China); Yu Daren; Ding Yongjie, E-mail: dxmhit@126.com [School of Energy Science and Technology, Harbin Institute of Technology, Harbin, 150001 (China)

    2011-10-29

    ZrO{sub 2p}(3Y)/BN-SiO{sub 2} ceramic composites were hot pressed under different sintering temperature. The ceramic composites were composed by BN, m-ZrO{sub 2}, t-ZrO{sub 2} and SiO{sub 2}. The relative density, bending strength, elastic modulus and fracture toughness increase with the sintering temperature increasing, the maximum value of which at the sintering temperature of 1800 deg. C are 97.5%, 229.9MPa, 60.8GPa and 3.55MPam{sup 1/2}, respectively. The erosion resistance ability of ZrO{sub 2p}(3Y)/BN-SiO{sub 2} ceramic composites rise gradually with the sintering temperature increasing, and the erosion rate of the ceramic composite sintered at 1800 deg. C is 8.03x10{sup -3}mm/h.

  20. Combining Esthetic Layering and Lithium Disilicate Sintering Technique on Zirconia Frameworks: A Veneering Option to Prevent Ceramic Chipping.

    Science.gov (United States)

    Saeidi Pour, Reza; Edelhoff, Daniel; Rafael, Caroline Freitas; Prandtner, Otto; Frei, Stefan; Maziero Volpato, Claudia Angela; Liebermann, Anja

    Major and minor chipping of veneering porcelain are two of the most frequent complications in all-ceramic restorations with zirconia frameworks. In cases of major chipping, replacement of the affected restoration may be necessary. High-strength lithium disilicate ceramic offers new options to serve as veneering material in a sintering technique or as repair material for chipping in combination with the adhesive technique. The purpose of three case presentations here was to describe the use of lithium disilicate ceramic on zirconia frameworks for reliable and esthetic veneering in the posterior region and to repair extended chipping in conventional veneering materials.

  1. Solar Photocatalytic Removal of Chemical and Bacterial Pollutants from Water Using Pt/TiO2-Coated Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    S. P. Devipriya

    2012-01-01

    Full Text Available Semiconductor photocatalysis has become an increasingly promising technology in environmental wastewater treatment. The present work reports a simple technique for the preparation of platinum-deposited TiO2 catalysts and its immobilization on ordinary ceramic tiles. The Pt/TiO2 is characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDAX, and diffuse reflectance spectroscopy (DRS. Deposition of Pt on TiO2 extends the optical absorption of the latter to the visible region which makes it attractive for solar energy application. Optimum loading of Pt on TiO2 was found to be 0.5%. The Pt/TiO2 is coated on ceramic tiles and immobilized. This catalyst was found effective for the solar photocatalytic removal of chemical and bacterial pollutants from water. Once the parameters are optimized, the Pt/TiO2/tile can find application in swimming pools, hospitals, water theme parks, and even industries for the decontamination of water.

  2. Glass-ceramic coating material for the CO2 laser based sintering of thin films as caries and erosion protection.

    Science.gov (United States)

    Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst

    2017-09-01

    The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO 2 laser beam. A powdered dental glass-ceramic material from the system SiO 2 -Na 2 O-K 2 O-CaO-Al 2 O 3 -MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO 2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310 -6 /K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on

  3. Environmental aspects of the production process of ceramic tiles (wet process), with emphasis in liquid effluents

    International Nuclear Information System (INIS)

    Ferrari, Katia Regina

    2000-01-01

    Present study developed a simplified methodology to evaluate the environmental impacts of the wet process of production of ceramic tiles. In order to subsidize the development of the model of environmental evaluation and to achieve a better understanding of the productive process, there were elaborated matrices in which was correlated the stages of the productive system with the respective types and volumes of residues generated. To these matrices there were related the technical norms of the Brazilian Association of Norms and Techniques (ABNT), which determines the sampling methodologies, characterizations, monitoring and treatment of the solid residues and liquid and gaseous effluents; and the pertinent Federal and State Legislations which dispose on the control of the environmental pollution. The evaluation of the environmental impact model here proposed was developed fram the Interaction Matrix of Leopold and from the Risk Matrix proposed by Moura, in which identified the pollutant effects (critical, significant, reduced, marginal) of the stages of this productive process. The validation of these results was obtained through the accomplishment of analytic assays in the used raw materials and in the residues generated in the productive process. The results of the chemical analyses reinforce that the positive toxicity in the liquid effluent is related with the chemical composition of the synthetic raw material used in the decoration. It was concluded that the solid residues that more damage cause to the environment are those coming from the enamel and dying preparation and application sections. Concomitantly, it was performed a study of characterization of the natural raw materials and of the product, using different techniques as fluorescence X ray, differential thermal analysis with thermogravimetry, scanning electron microscopy and X ray diffraction, in order to understand the interactions of the components of the mass of the ceramic body, during the stage of

  4. A Short Review on the Valorisation of Sugarcane Bagasse Ash in the Manufacture of Stabilized/Sintered Earth Blocks and Tiles

    Directory of Open Access Journals (Sweden)

    Jijo James

    2017-01-01

    Full Text Available Valorisation of solid wastes in the manufacture of soil based building materials is one of the several technically feasible and cost-effective solutions for waste management. Sugarcane bagasse ash is one such solid waste generated in huge quantities in India, a leading sugar producer. This paper aims at reviewing the valorisation of sugarcane bagasse ash in the manufacture of stabilized as well as sintered earth blocks. Sugarcane bagasse ash is a silica rich material that can play the role of an effective pozzolan leading to enhanced pozzolanic reactions resulting in better performing building materials. The reviewed literature reveals that it has been utilized in the manufacture of blocks as well as tiles in the form of an auxiliary additive as well as a primary stabilizer. However, its utilization in stabilized blocks has been more common compared to sintered blocks due to higher energy consumption in the latter. To summarize, sugarcane bagasse ash not only has improved performance in most of the cases but also has reduced the cost of the material, leading to the conclusion that its valorisation in manufacture of blocks and tiles is a genuine and highly productive solution for waste management as well as cost economy.

  5. Moisture expansion of ceramic tiles produced using kaolin and granite wastes; Expansao por umidade de revestimentos ceramicos incorporados com residuos de granito e caulim

    Energy Technology Data Exchange (ETDEWEB)

    Mendonca, A.M.G.D.; Cartaxo, J.M.; Santana, L.N.L; Neves, G.A.; Ferreira, H.C., E-mail: ana.duartemendonca@gmail.com, E-mail: gelmires@dema.ufcg.edu.br, E-mail: lisiane@dema.ufcg.edu.br [Unidade Academica de Engenharia de Materiais, Universidade Federal de Campina Grande,Campina Grande, PB (Brazil); Menezes, R.R. [Departamento de Engenharia de Materiais, Universidade Federal da Paraiba, Joao Pessoa, PB (Brazil)

    2012-04-15

    Moisture expansion (ME) is the term used to describe the expansion of ceramic materials due to the adsorption of water. ME usually occurs slowly and is relatively small, but, it can damage the ceramic tiles adhesion to the underlayment, craze the glaze and lead to the development of cracks on ceramics bricks. In this work kaolin and granite wastes were incorporated in ceramic compositions aiming study their influence on the ME of ceramic tiles. Raw materials were processed and submitted to characterization: physical and mineralogical by laser diffraction particle size analysis, chemical analysis, thermo differential and thermogravimetric analysis and X-ray diffraction. Results showed that kaolin and granite wastes can be incorporated in ceramic composition because display characteristics similar to conventional not plastic ceramic materials, providing satisfactory ME results when compared to the ME limit value of 0.6 mm/m (0.06%) indicated by the ABNT for ceramic tiles. Compositions containing up to 20% of waste can be produced when firing above 1000 deg C. (author)

  6. Sinter recrystalization and properties evaluation of glass-ceramic from waste glass bottle and magnesite for extended application

    Directory of Open Access Journals (Sweden)

    As'mau Ibrahim Gebi

    2016-12-01

    Full Text Available In a bid to address environmental challenges associated with the management of waste Coca cola glass bottle, this study set out to develop glass ceramic materials using waste coca cola glass bottles and magnesite from Sakatsimta in Adamawa state. A reagent grade chrome (coloring agent were used to modify the composition of the coca cola glass bottle;  X-ray fluorescence(XRF, X-ray diffraction (XRD and Thermo gravimetric analysis (TGA were used to characterize raw materials, four batches GC-1= Coca cola glass frit +1%Cr2O3, GC-2=97% Coca cola glass frit+ 2% magnesite+1%Cr2O3, GC-3=95% Coca cola glass frit+ 4%magnesite+1%Cr2O3, GC-4=93%Coca cola glass frit+ 6%magnesite+ 1%Cr2O3 were formulated and prepared. Thermal Gradient Analysis (TGA results were used as a guide in selection of three temperatures (7000C, 7500C and 8000C used for the study, three particle sizes -106+75, -75+53, -53µm and 2 hr sintering time were also used, the sinter crystallization route of glass ceramic production was adopted. The samples were characterized by X-ray diffraction (XRD and Scanning Electron Microscope (SEM, the density, porosity, hardness and flexural strength of the resulting glass ceramics were also measured. The resulting glass ceramic materials composed mainly of wollastonite, diopside and anorthite phases depending on composition as indicated by XRD and SEM, the density of the samples increased with increasing sintering temperature and decreasing particle size. The porosity is minimal and it decreases with increasing sintering temperature and decreasing particle size. The obtained glass ceramic materials possess appreciable hardness and flexural strength with GC-3 and GC-4 having the best combination of both properties.

  7. Effect of sintering atmosphere on the electrical and optical properties of (ZnO)1-x(MnO2)x NTCR ceramics

    International Nuclear Information System (INIS)

    Yan Xiaoxing; Xu Guoyue

    2009-01-01

    Nominal composition of (ZnO) 1-x (MnO 2 ) x (0.005≤x≤0.2) ceramics have been prepared by the standard solid-state reaction method in three different sintering atmospheres: Ar, air, and reductive atmosphere. The effect of sintering atmosphere on the electron spin resonance (ESR), negative temperature coefficient of resistivity (NTCR), and photoluminescence (PL) properties of (ZnO) 1-x (MnO 2 ) x ceramics has been investigated in detail. The results demonstrate that the sintering atmosphere has significant effects on the ESR signals of (ZnO) 1-x (MnO 2 ) x ; the NTCR of the samples sintered in air is larger than those sintering in Ar and reductive atmosphere; the deep-level PL related to oxygen vacancy increases when sintered in the reductive atmosphere.

  8. LOWERING THE SINTERING TEMPERATURE OF BARIUM STRONTIUM TITANATE BULK CERAMICS BY BARIUM STRONTIUM TITANATE-GEL AND BaCu(B₂O₅

    Directory of Open Access Journals (Sweden)

    Uwe Gleissner

    2016-03-01

    Full Text Available In this paper the influence of barium strontium titanate (BST xerogel as a sinter additive and BaCu(B₂O₅(BCB as a liquid phase sintering aid on the sintering behavior of BST bulk ceramics is investigated. BST as well as BCB powders were synthesized via a mixed oxide route and BST gel via a sol-gel process. Compared to pure BST bulk ceramics, BST gel reduces the sintering start (onset temperature by up to 174°C and increases the density for a sintering temperature of 1200°C. By adding BCB to the BST powder the sintering was completed much faster and the onset temperatures were reduced by 281°C and 312°C for 1 mol% and 2.5 mol%, respectively. With 2.5 mol% BCB, the highest density of 96 % (5.41 g/cm³ was achieved at 950°C.

  9. Development of ceramics based fuel, Phase I, Kinetics of UO2 sintering by vibration compacting of UO2 powder (Introductory report)

    International Nuclear Information System (INIS)

    Ristic, M.M.

    1962-10-01

    After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO 2 sintering; Vibrational compacting and sintering of UO 2 ; Characterisation of of UO 2 powder by DDK and TGA methods; Separation of UO 2 powder

  10. Manipulating microstructure and mechanical properties of CuO doped 3Y-TZP nano-ceramics using spark-plasma sintering

    NARCIS (Netherlands)

    Ran, S.; Vleugels, Jozef; Huang, Shuigen; Vanmeensel, Kim; Blank, David H.A.; Winnubst, Aloysius J.A.

    2010-01-01

    Nano-powder composites of 3Y-TZP doped with 8 mol% CuO were processed by spark-plasma sintering (SPS). A 96% dense composite ceramic with an average grain size of 70 nm was obtained by applying the SPS process at 1100 °C and 100 MPa for 1 min. In contrast to normal, pressureless, sintering during

  11. Quality and seasonal variation of rainwater harvested from concrete, asphalt, ceramic tile and green roofs in Chongqing, China.

    Science.gov (United States)

    Zhang, Qianqian; Wang, Xiaoke; Hou, Peiqiang; Wan, Wuxing; Li, Ruida; Ren, Yufen; Ouyang, Zhiyun

    2014-01-01

    There is an urgent requirement to examine the quality of harvested rainwater for potable and non-potable purposes, based on the type of roofing material. In this study, we examined the effect on the quality of harvested rainwater of conventional roofing materials (concrete, asphalt and ceramic tile roofs) compared with alternative roofing materials (green roof). The results showed that the ceramic tile roof was the most suitable for rainwater-harvesting applications because of the lower concentrations of leachable pollutants. However, in this study, the green roof was not suitable for rainwater harvesting applications. In addition, seasonal trends in water quality parameters showed that pollutants in roof runoff in summer and autumn were lower than those in winter and spring. This study revealed that the quality of harvested rainwater was significantly affected by the roofing material; therefore, local government and urban planners should develop stricter testing programs and produce more weathering resistant roofing materials to allow the harvesting of rainwater for domestic and public uses. Copyright © 2013 Elsevier Ltd. All rights reserved.

  12. Influence of gypsum on efflorescence in ceramic tiles; Influence da gipsita no surgimento de eflorescencia em telhas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Monteiro, C.M.O.L. [Servico Nacional de Aprendizagem Industrial (SENAI), Teresina, PI (Brazil); Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (PPgCEM/UFRN), Natal, RN (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2009-07-01

    The red ceramic industry is recognized as of major importance in Piaui State. The State capital, Teresina, is the greatest producer of this material, which is used mainly for masonry sealing blocks. One of the most frequent problems in this kind of products is the efflorescence.This paper has the main objective of studying the influence of gypsum on tiles, using the local industry production standards. The raw materials were characterized by FRX, DRX, thermal analysis and sulfates. Extruded test specimens were made with the addition of 1%, 3% and 5% of gypsum in the ceramic paste, burned at 850 deg C, 950 deg C and 1050 deg C and submitted to further technological and analysis for MEV. The reference ceramic paste did not show tendency to efflorescence formation after burning for samples with 1% gypsum added to the paste. The reference ceramic paste showed tendency to efflorescence formation after drying and consolidated efflorescence after burning for samples with 5% gypsum added to the paste. (author)

  13. Self-Growth of Centimeter-Scale Single Crystals by Normal Sintering Process in Modified Potassium Sodium Niobate Ceramics

    Science.gov (United States)

    Ahn, Cheol-Woo; Lee, Ho-Yong; Han, Guifang; Zhang, Shujun; Choi, Si-Young; Choi, Jong-Jin; Kim, Jong-Woo; Yoon, Woon-Ha; Choi, Joon-Hwan; Park, Dong-Soo; Hahn, Byung-Dong; Ryu, Jungho

    2015-01-01

    In this manuscript, an interesting phenomenon is reported. That is the self-growth of single crystals in Pb-free piezoelectric ceramics. These crystals are several centimeters in size. They are grown without any seed addition through a normal sintering process in modified potassium sodium niobate ceramics. It has been achieved by the composition designed to compensate the Na+ loss which occurs during the liquid phase sintering. The composition of the crystals is (K0.4925Na0.4925−xBa0.015+x/2)Nb0.995+xO3 [x is determined by the Na+ loss, due to Na2O volatilization]. These crystals have high piezoelectric voltage coefficients (g33, 131 10−3Vm/N), indicating that they are good candidates for piezoelectric sensors and energy harvesting devices. We hope that this report can offer the opportunity for many researchers to have an interest in these crystals. PMID:26631973

  14. Physical-optical effects obtention for the ceramic tiles decoration; Obtencion de efectos fisico-opticos para la decoracion de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Cabrera, M. J.; Montins, V.; Solsona, D.; Sala, J. M.

    2012-07-01

    This paper presents a range of products for the ceramic tiles decoration, characterized for a microcracks structure after its application on a ceramic substrate and subsequent firing. This structure origins a multicoloured iridescent effect that confers to the ceramic tile differential aesthetics characteristics, with a final aspect similar to the rainbow quartz or iris quartz. An analysis of the state of the art is made as well as a deepening in the study and characterization of the physical optical phenomena responsible of that kind of effects in these minerals, with the aim of determining and modelling the multicoloured effect or iridescent effect, the cause of this effect, the physical-optical phenomenon that produces it, and the analysis and knowledge of the phenomenological mechanisms that origins it, so that we can try the extrapolation of that effects wit our ceramic materials. (Author)

  15. Modeling and simulation of the atomization process in the ceramic tile industry

    International Nuclear Information System (INIS)

    Favalli, Renata Cristina

    2002-01-01

    The aim of the present work is to numerically simulate the behaviour of the drying system for several sets of operating conditions in order to improve and optimize this process. However, the mathematical modeling adopted here can be employed to simulate other systems such as the processes that occur in liquid-fueled engines with direct spray injection and ceramic spraying for hard surfacing. Then, mathematical and physical models were established to simulate the interaction of continuous and disperse phases in drying processes of ceramic slurries. Solving the set of governing coupled partial differential equations, it is possible to study the influence of drying air on the atomized droplets of alumina slurry, and vice-versa. The materials used as continuous and disperse phase, air and alumina slurry respectively, are representative since any kind of gas and slurry can be used if its thermodynamic and transport properties are known. Several experimental tests were carried out in a spray dryer in the 'Laboratorio de Insumos', at IPEN - Instituto de Pesquisas Energeticas e Nucleares for different sets of operating conditions: initial temperature of the drying air, the gas flow rate, the slurry feed rate and atomiser configuration among others. Measurements of the wet and the dry bulb temperatures were made in some experimental tests to allow the calculations of the air humidity. The dynamic pressure were also measured in order to determine the gas flow rate. Some samples of the material used in the tile industry and of the one produced at IPEN were analysed to determine: the morphology of the atomized material and the range of granules diameter through scanning electron microscopy; the amount of pores and the bulk density through porosimetry; the residual moisture of the material through thermogravimetry; and the granulometric distribution of granules and particles through laser diffraction. Important information about the process and the final material are given by

  16. Preparation and piezoelectric properties of (K0.5Na0.5)NbO3 lead-free piezoelectric ceramics with pressure-less sintering

    International Nuclear Information System (INIS)

    Du Hongliang; Li Zhimin; Tang Fusheng; Qu Shaobo; Pei Zhibin; Zhou Wancheng

    2006-01-01

    Lead-free piezoelectric ceramics (K 0.5 Na 0.5 )NbO 3 (abbreviated as KNN) with the relative density of 97.6% have been synthesized by press-less sintering owing to the careful control of processing conditions. The phase structure of KNN ceramics with different sintering temperature and heating rate was analyzed. Results show that the pure perovskite phase with orthorhombic symmetry is in all ceramics specimens. The effect of heating rate and sintering temperature on microstructure and piezoelectric properties of KNN ceramics was investigated. The densification behavior and piezoelectric properties of KNN ceramics were enhanced by improving heating rate and sintering temperature. Pure KNN ceramics sintered at 1120 deg. C with heating rate of 5 deg. C/min showed optimized densification and piezoelectric properties (ρ = 4.4 g/cm 3 , d 33 = 120 pC/N -1 , k p = 0.40 and T c = 400 deg. C). The results show that KNN is a promising candidate for lead-free piezoelectric ceramics

  17. The effect of sintering temperature on electrical characteristics of Fe2TiO5/Nb2O5 ceramics for NTC thermistor

    Science.gov (United States)

    Wiendartun, Risdiana, Fitrilawati, Siregar, R. E.

    2016-02-01

    A study on the fabrication of Iron Titanium Oxide (Fe2TiO5) ceramics for negative temperature coefficient (NTC) thermistors has been carried out, in order to know the effect of sintering temperature on the electrical characteristic of 1.0 % mole Nb2O5 doped Fe2TiO5 ceramics.These ceramics were made by mixing commercial powders of Fe2O3, TiO2 and Nb2O5 with proportional composition to produce Fe2TiO5 based ceramic. The raw pellet was sintered at 1000 °C, 1100 °C and 1200 °C temperature for 2 hours in air. Analysis of the microstructure and crystal structure were performed by using a scanning electron microscope (SEM) and x-ray diffraction (XRD) respectively. XRD spectra showed that the crystal structure of all ceramics of Fe2TiO5 made at various sintering temperatures are orthorhombic. The SEM images showed that the grain size of pellet ceramics increase with increasing sintering temperatures. From electrical resistances data that was measured at temperature 30-300 °C, it is found that the value of thermistor constant (B), activation energy (Ea), thermistor sensitivity (α) and room temperature resistance (RRT) decreases with respect to the increasing of sintering temperature. The fabricated Fe2TiO5 ceramics have thermistor constants (B = 6394-6959 K). This can be applied as temperature sensor, and will fulfill the market requirement.

  18. Potential use of only Yb2O3 in producing dense Si3N4 ceramics with high thermal conductivity by gas pressure sintering

    OpenAIRE

    Zhu, Xinwen; Zhou, You; Hirao, Kiyoshi; Ishigaki, Takamasa; Sakka, Yoshio

    2010-01-01

    Yb2O3 is an efficient sintering additive for enhancing not only thermal conductivity but also the high-temperature mechanical properties of Si3N4 ceramics. Here we report the fabrication of dense Si3N4 ceramics with high thermal conductivity by the gas pressure sintering of α-Si3N4 powder compacts, using only Yb2O3 as an additive, at 1900 °C under a nitrogen pressure of 1 MPa. The effects of Yb2O3 content, sample packing condition and sintering time on the densification, microstructure and th...

  19. Path-dependency and path-making in the energy system in the spanish ceramic tile cluster; La evolucion energetica del sector espanol de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Gabaldon-Estevan, D.

    2014-10-01

    This paper analyses how energy consumption and energy efficiency evolved in the Spanish ceramic tile industry in the 20th century and explores the emerging possibilities in the 21st century. In the last century, the tile industry undertook three radical transitions by switching from traditional biomass fuels to liquid hydrocarbon fuels (fuel oil and gas oil), and subsequently to gas fuels, mainly involving natural gas. Although it is difficult to obtain the information that enable the real energy efficiency in manufacturing plants to be reliably evaluated, the available data indicate that a high degree of efficiency has been achieved with current manufacturing technologies. Consequently, significant developments in this sense are not expected, even though efforts are still being made to reduce energy consumption in the production process. However, environmental regulations and impacts, and the emerging new energy sources based on agricultural biomass could open up new avenues for energy supply in the Spanish ceramic tile cluster. (Author)

  20. Sinterable powders

    International Nuclear Information System (INIS)

    Zanghi, J.S.; Kasprzyk, M.R.

    1979-01-01

    A description is given of sinterable powders and methods of producing sintered products using such powders. The powders consist of (a) a particulate ceramic material, e.g. SiC, having specified particle size and surface area; (b) a carbon source material, e.g. sugar or a phenol-formaldehyde resin; and (c) a residue from a solution of H 3 BO 3 , B 2 O 3 , or mixtures of these as sintering aid. (U.K.)

  1. Simulation of the d.c. critical current in superconducting sintered ceramics

    International Nuclear Information System (INIS)

    Riedinger, R.; Habig, P.; Hlil, E.K.; Arnaud, M.; Boulesteix, C.

    1990-01-01

    The new superconducting high-T c sintered ceramics can be described in some case as a lattice of interconnected rods, in other cases as a more or less random packing of parallelepiped crystallites; their size is about a few microns. The d.c. critical current at zero voltage of such a material is not related to the critical current of the bulk material, but to its granular structure. Indeed, the critical current between two adjacent cells is governed by the critical current of the weak link between them; this link behaves within some limits as a Josephson junction, the critical current of which is known. For our present problem, the system can be modeled as a lattice of Josephson junctions. We present here results for the d.c. critical current at zero voltage of lattices of identical Josephson junctions in two dimensions. The influence of the finiteness of size of the sample is examined. The relationship with normal conductivity simulations and percolation is discussed

  2. Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization

    Science.gov (United States)

    Elsayed, Hamada; Rincón Romero, Acacio; Ferroni, Letizia; Gardin, Chiara; Zavan, Barbara; Bernardo, Enrico

    2017-01-01

    Highly porous wollastonite-diopside glass-ceramics have been successfully obtained by a new gel-casting technique. The gelation of an aqueous slurry of glass powders was not achieved according to the polymerization of an organic monomer, but as the result of alkali activation. The alkali activation of a Ca-Mg silicate glass (with a composition close to 50 mol % wollastonite—50 mol % diopside, with minor amounts of Na2O and P2O5) allowed for the obtainment of well-dispersed concentrated suspensions, undergoing progressive hardening by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. An extensive direct foaming was achieved by vigorous mechanical stirring of partially gelified suspensions, comprising also a surfactant. The open-celled structure resulting from mechanical foaming could be ‘frozen’ by the subsequent sintering treatment, at 900–1000 °C, causing substantial crystallization. A total porosity exceeding 80%, comprising both well-interconnected macro-pores and micro-pores on cell walls, was accompanied by an excellent compressive strength, even above 5 MPa. PMID:28772531

  3. Production and study of the behavior of ceramic sintering SR2ALWO5,5 to application on the oil industry

    International Nuclear Information System (INIS)

    Lima, M.M.; Ferreira, R.A. Sanguinetti; Yadava, Y.P.

    2011-01-01

    The complex perovskita ceramics based on tungsten are highly inert corrosive environments. For this reason, this type of ceramic is used in the manufacture of parts and components for the oil industry where the hostile environment is constant problem. We are working in manufacturing temperature sensors encased in ceramic to petroleum industry. Produce ceramic Sr 2 AlWO 5,5 thermo-mechanical process using a ball mill and subsequently heat treatment temperature of 1200°C for 24 hours. Studied the sintering behavior in the temperature range from 1200 to 1350 °C. In this process, the ceramic powder had a high homogeneity in terms of size and distribution of particles, which facilitates sintering at low temperature and shorter time. Structure and microstructure of calcined ceramic was analyzed by X-ray diffraction and scanning electron microscopy and presented at the congress. (author)

  4. Planejamento estatístico de experimentos aplicado ao desenvolvimento de formulações para revestimentos cerâmicos Statistical design of experiments applied to the development of formulations for ceramic tiles

    Directory of Open Access Journals (Sweden)

    R. T. Zauberas

    2004-03-01

    Full Text Available Este trabalho avalia a utilização de técnicas de planejamento estatístico de experimentos com misturas envolvendo variáveis de processo no estudo de formulações para a produção de revestimentos cerâmicos, buscando minimizar o caráter empírico encontrado industrialmente nesta etapa do processamento. Misturas de três matérias-primas (argila, feldspato e areia, utilizadas industrialmente para a produção de revestimentos, foram ensaiadas sob condições padronizadas visando à quantificação da influência de cada matéria-prima na resistência mecânica e na absorção de água das peças após a queima. As influências de duas variáveis de processo, pressão de compactação e temperatura de queima, também foram avaliadas. Os resultados obtidos demonstram o potencial de utilização das técnicas de planejamento estatístico de experimentos no estudo e desenvolvimento de formulações para revestimentos cerâmicos.This work evaluates the use of statistical design of experiment on the development of formulations for ceramic tiles production, trying to minimise the empirical character industrially found on this processing step. Mixtures of three raw materials used in tile production (clay, feldspar and quartz sand, were processed under standardised conditions, aiming at the quantification of the contribution of each raw material influence on mechanical strength and water absorption of the bodies after sintering. The influences of two process variables, pressing and sintering temperature, were also evaluated. Results obtained show the potential on utilising statistical design of experiments with mixtures and process variables techniques on the study and development of formulations for ceramic tiles.

  5. Use of ornamental rock waste to fabricate rustic ceramic tile: industrial test

    International Nuclear Information System (INIS)

    Pacheco, A.T.; Monteiro, S.N.

    2011-01-01

    This work has as its objective to produce rustic wall tiles with the use of a waste from the sawing of gnaisse rock mixed with kaolinitic replacing sand. Compositions were prepared using clay, sand and waste, The wall tiles were fire in a industrial dome type furnace at 850 deg C.The physical and mechanical properties determined were water absorption and flexural rupture strength. The results indicated that the waste did not improve the evaluated properties by replacing sand. This is mainly due to the low temperature used in the experiment. (author)

  6. How Does the Innovation System in the Spanish Ceramic Tile Sector Function?

    NARCIS (Netherlands)

    Gabaldon-Estevan, D.; Hekkert, M.P.|info:eu-repo/dai/nl/143777629

    2013-01-01

    In this article we apply the functions of innovation systems framework to assess its appropriateness to characterise the innovation activity of the tile industry in Castellón. This framework is based on idea that a well functioning innovation system requires that a number of key activities take

  7. Reassessing Roman ceramic building materials: economics, logistics and social factors in the supply of tile to Dorchester on Thames, Oxfordshire

    Directory of Open Access Journals (Sweden)

    Edward C. Peveler

    2017-01-01

    Full Text Available This research explores the supply of Roman ceramic building materials to Dorchester on Thames, Oxfordshire. Mineralogy and bulk chemistry of tile fabrics were analysed by thin-section and scanning electron microscopy. The assemblage from this Roman ‘small town’ has shown, besides the existence of local manufacture, that tegulae were on occasion transported c. 50 km by road to the site. The ‘pink grog-tempered ware’ fabric in which some tegulae were made is analogous to a fabric used to produce large storage jars in the vicinity of Stowe Park, Buckinghamshire. Analysis and discussion of the mechanisms and logistics which facilitated the production and long-distance transport of these tiles and jars is undertaken. Social and economic factors involved in their production and purchase are proposed. This study demonstrates the importance of greater levels of analysis of building materials, with the potential to inform us about social strata beneath those most visible in the historical and archaeological record, and a significant, often neglected aspect of the Roman economy.

  8. Use of sodium carbonate as a binder in ceramic tile compositions; Uso del carbonato sodico como ligante en composiciones de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Quereda, F.; Sanchez, E.; Garcia-Ten, J.; Gozalbo, A.; Beltran, V.; Sanchez, J.; Sales, J.

    2010-07-01

    This study analyses, first, the influence of sodium carbonate content on the behaviour of the ceramic tile body composition during the different manufacturing process stages (preparation of the suspension, pressing, and firing), as well as on unfired tile mechanical strength. It has been verified that sodium carbonate can be used as a binder in ceramic tile compositions, since small percentages considerably enhance dry tile mechanical strength. It has furthermore been determined that for each composition there is an optimum addition content, with high increased mechanical strength (up to 70%), without this noticeably affecting the rheological behaviour of the suspension to be spray dried. These results are currently being patented (patent application P200930148). Once the binding effect of sodium carbonate had been verified, it was sought to establish its action mechanism. For this purpose, drops of mixtures of a standard ceramic composition and increasing quantities of sodium carbonate were prepared. The drops were rapidly dried and the granules were characterised by scanning electron microscopy. It was thus verified that the most likely sodium carbonate action mechanism was formation of solid bridges by crystallisation. (Author)

  9. Effect of sintering parameters using the central composite design method, electronic structure and physical properties of yttria-partially stabilized ZrO2 commercial ceramics

    Directory of Open Access Journals (Sweden)

    Mendes A.M.

    2017-02-01

    Full Text Available In this work, the effect of sintering parameters on electronic structure and physical properties of yttria-partially stabilized ZrO2 (YPSZ commercial ceramics has been studied using the central composite design (CCD method. The CCD method allows using empirical modelling with better fitting, by considering the interaction between both factors. Different temperature ranges and sintering times for processing of YPSZ ceramics have been used in order to evaluate the grain growth, hardness and volumetric shrinkage by the CCD method. X-ray diffraction patterns and Rietveld refinement data indicate that non-sintered YPSZ ceramics exhibits two phases related to tetragonal and monoclinic structures, while the sintered YPSZ ceramics exhibits a single phase related to a tetragonal structure. Moreover, the monoclinic structure presents zirconium (Zr atoms coordinated to seven oxygen (O atoms, while in the tetragonal structure Zr atoms are coordinated to eight O atoms. Field emission scanning electron microscopy images were employed to monitor the sintering and growth process. In addition, the response surfaces obtained from calculations presented the effect of thermal and kinetic variables on the physical properties such as average grain size, volumetric shrinkage and hardness of YPSZ ceramics.

  10. Phase evolution and dielectric properties of MgTi2O5 ceramic sintered with lithium borosilicate glass

    International Nuclear Information System (INIS)

    Shin, Hyunho; Shin, Hee-Kyun; Jung, Hyun Suk; Cho, Seo-Yong; Hong, Kug Sun

    2005-01-01

    Phase evolution, densification, and dielectric properties of MgTi 2 O 5 dielectric ceramic, sintered with lithium borosilicate (LBS) glass, were studied. Reaction between LBS glass and MgTi 2 O 5 was significant in forming secondary phases such as TiO 2 and (Mg,Ti) 2 (BO 3 )O. The glass addition was not necessarily deleterious to the dielectric properties due to the formation of TiO 2 : permittivity increased and temperature coefficient of resonance frequency could be tuned to zero with the addition of LBS glass, although the inevitable glass-induced decrease of quality factor was not retarded by the formation of TiO 2 . The sintered specimen with 10 wt% LBS fired at 950 deg. C for 2 h showed permittivity of 19.3, quality factor of 6800 GHz, and τ f of -16 ppm/ deg. C

  11. Phase Composition and Microstructure of Hot-Pressing Sintered Ti2AlN Metal-Ceramic Bulk Material

    Directory of Open Access Journals (Sweden)

    LIANG Suying

    2017-06-01

    Full Text Available Ti2AlN metal-ceramic bulk material was fabricated by hot-pressing sintering (HPS using TiN, Ti and Al powder in a stoichiometric ratio of 1:1:1.03 after mechanical mixing. XRD, SEM and TEM were employed to investigate the phase composition and microstructures of the products. The results show that the high purity Ti2AlN can be obtained by HPS at 1300 ℃ for 2.5 h. The sintered Ti2AlN presented a hexagonal system layered structure with an anisotropy. Twins are found in the Ti2AlN. There were a few nano-scale TiN particles in the products.

  12. How Does the Innovation System in the Spanish Ceramic Tile Sector Function?

    International Nuclear Information System (INIS)

    Gabaldon-Estevan, D.; Hekkert, M. P.

    2013-01-01

    In this article we apply the functions of innovation systems framework to assess its appropriateness to characterise the innovation activity of the tile industry in Castellon. This framework is based on idea that a well functioning innovation system requires that a number of key activities take place. If this occurs innovative output is higher. Our analysis provides a deeper understanding of the role of innovation as a strategic option in a mature industry in the context of globalisation. By applying this new theoretical approach to study innovation and highlighting the functions that the system requires, we shown the constraints, inertias, challenges and opportunities that the innovation system of the tile industry in Castellon faces. The results also show that the functional approach allows higher flexibility in order to recognise and analyse the opportunities and constraints that a given innovation system presents. (Author)

  13. How Does the Innovation System in the Spanish Ceramic Tile Sector Function?

    Energy Technology Data Exchange (ETDEWEB)

    Gabaldon-Estevan, D.; Hekkert, M. P.

    2013-06-01

    In this article we apply the functions of innovation systems framework to assess its appropriateness to characterise the innovation activity of the tile industry in Castellon. This framework is based on idea that a well functioning innovation system requires that a number of key activities take place. If this occurs innovative output is higher. Our analysis provides a deeper understanding of the role of innovation as a strategic option in a mature industry in the context of globalisation. By applying this new theoretical approach to study innovation and highlighting the functions that the system requires, we shown the constraints, inertias, challenges and opportunities that the innovation system of the tile industry in Castellon faces. The results also show that the functional approach allows higher flexibility in order to recognise and analyse the opportunities and constraints that a given innovation system presents. (Author) 20 refs.

  14. Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3–Al2O3 ceramics

    Directory of Open Access Journals (Sweden)

    Denghao Li

    2014-06-01

    Full Text Available CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior, microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from 1250 °C to 1050 °C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3 ceramic sintered at 1100 °C presented good microwave dielectric properties of εr=7.27, Q×f=16,850 GHz and τf=−39.53 ppm/°C, which is much better than those of pure CaSiO3 ceramic sintered at 1340 oC (Q×f=13,109 GHz. The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.

  15. Optimal inventory reallocation to customer orders in ceramic tile companies characterized by the lack of homogeneity in the product (LHP)

    International Nuclear Information System (INIS)

    Alemany, M. M. E.; Alarcon, F.; Oltra, R. F.; Lario, B. C.

    2013-01-01

    The lack of homogeneity in the product (LHP) is defined as the lack of uniformity required by the customer in the products. The LHP appears in companies where the final products obtained are not homogeneous, leading to the existence of different references (subtypes) of the same product. This lack of homogeneity is a problem when the client needs to be served through homogeneous units of a product and commit orders are based on planned quantities, whose final homogeneity characteristics are unknown at the time of acquiring the customer commitments. The frequent discrepancies caused by the LHP between planned homogeneous amounts and those actually obtained and available, can prevent the delivery of committed orders. To solve this problem, we propose a mathematical programming model for the reallocation of inventory in Make to Stock (MTS) ceramic tile companies characterized by the LHP that combines multiple objectives. The proposed mathematical model has been validated by its application to a real case of a ceramic company. The analysis of the obtained results indicates significant improvements in the number of orders completed on time and in sales revenue achieved. (Author) 33 refs.

  16. LSA glass-ceramic tiles made by powder pressing; Obtencao de placas vitroceramicas do sistema LSA utilizando a prensagem de pos

    Energy Technology Data Exchange (ETDEWEB)

    Figueira, F.C.; Bertan, F.M. [Colorminas Colorificio e Mineracao, Icara, SC (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Programa de Pos-Graduaco em Engenharia Quimica; Uggioni, E. [Universidade do Extremo Sul Catarinense (UFSC), Florianopolis, SC (Brazil). Curso de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil). Dept. de Tecnologia em Ceramica

    2009-07-01

    A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior ({sigma}bending) and thermal analysis ({alpha}). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

  17. Bonding of TRIP-Steel/Al2O3-(3Y)-TZP Composites and (3Y)-TZP Ceramic by a Spark Plasma Sintering (SPS) Apparatus

    OpenAIRE

    Miriyev, Aslan; Gr?tzner, Steffen; Kr?ger, Lutz; Kalabukhov, Sergey; Frage, Nachum

    2016-01-01

    A combination of the high damage tolerance of TRIP-steel and the extremely low thermal conductivity of partially stabilized zirconia (PSZ) can provide controlled thermal-mechanical properties to sandwich-shaped composite specimens comprising these materials. Sintering the (TRIP-steel-PSZ)/PSZ sandwich in a single step is very difficult due to differences in the sintering temperature and densification kinetics of the composite and the ceramic powders. In the present study, we successfully appl...

  18. Reactive Spark Plasma Sintering and Mechanical Properties of Zirconium Diboride–Titanium Diboride Ultrahigh Temperature Ceramic Solid Solutions

    Directory of Open Access Journals (Sweden)

    Karthiselva N. S.

    2016-09-01

    Full Text Available Ultrahigh temperature ceramics (UHTCs such as diborides of zirconium, hafnium tantalum and their composites are considered to be the candidate materials for thermal protection systems of hypersonic vehicles due to their exceptional combination of physical, chemical and mechanical properties. A composite of ZrB2-TiB2 is expected to have better properties. In this study, an attempt has been made to fabricate ZrB2-TiB2 ceramics using mechanically activated elemental powders followed by reactive spark plasma sintering (RSPS at 1400 °C. Microstructure and phase analysis was carried out using X-ray diffractometer (XRD and electron microscopy to understand microstructure evolution. Fracture toughness and hardness were evaluated using indentation methods. Nanoindentation was used to measure elastic modulus. Compressive strength of the composites has been reported.

  19. Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering.

    Science.gov (United States)

    Tanaka, Satoshi; Tomita, Yusuke; Furushima, Ryoichi; Shimizu, Hiroyuki; Doshida, Yutaka; Uematsu, Keizo

    2009-02-01

    High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a - and b -axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 ° C.

  20. Review - Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering

    Directory of Open Access Journals (Sweden)

    Satoshi Tanaka, Yusuke Tomita, Ryoichi Furushima, Hiroyuki Shimizu, Yutaka Doshida and Keizo Uematsu

    2009-01-01

    Full Text Available High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 ° C.

  1. Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

    International Nuclear Information System (INIS)

    Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

    2015-01-01

    Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

  2. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite.

    Science.gov (United States)

    Zhang, Zhikun; Zhang, Lei; Li, Aimin

    2015-04-01

    Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2h) showed the properties of density of 1.92 ± 0.05 g/cm(3), weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced compared to conventional vitrification and sintering method. Chemical resistance and heavy metals leaching results of glass ceramic composites further confirmed the possibility of its engineering applications. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    International Nuclear Information System (INIS)

    Zhang, Zhikun; Zhang, Lei; Li, Aimin

    2015-01-01

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm 3 , weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  4. A DOSE CALCULATION MODEL APPLICATION FOR INDOOR EXPOSURE TO TWO-LAYER WALLS GAMMA IRRADIATION: THE CASE STUDY OF CERAMIC TILES.

    Science.gov (United States)

    Righi, Serena; Verità, Simona; Rossi, Pier Luca; Maduar, Marcelo Francis

    2016-12-01

    A calculation model for determining the indoor dose due to building materials with significant concentration of radioactivity has been applied to the case study of ceramic tiles; the model allows the contribution of bearing walls and wall covering materials to be calculated. The model is implemented in FORTRAN 77 and provides a quantification of the gamma radiation field (in terms of external dose rate in air, nGyh -1 ) inside a room with known dimensions. Application model results have been validated both by comparison with the results obtained by other authors and by experimental measurements. Model sensitivity and performances have been analysed and lastly the case studies focused on ceramic tiles have been proposed. © The Author 2015. Published by Oxford University Press. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

  5. Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing; Diseno decorativo de pavimentos ceramicos adaptado a inyeccion de tinta mediante tratamiento digital de imagen

    Energy Technology Data Exchange (ETDEWEB)

    Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

    2013-09-01

    The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

  6. Combustion gas cleaning in the ceramic tile industry: technical guide; Nettoyage des fumees de combustion dans l'industrie ceramique: guide technique

    Energy Technology Data Exchange (ETDEWEB)

    Lezaun, F.J. [ENAGAS-Grupo Gas Natural (Spain); Mallol, G.; Monfort, E. [instituto de Tecnologia Ceramica, ITC (Spain); Busani, G. [Agenzia Regionale per la Prevenzione e l' Amiente, ARPA (Spain)

    2000-07-01

    This document presents a summary of a technical guide drawn up on combustion gas cleaning systems in ceramic frit and tile production. The guide describes the method to be followed for selecting the best possible solutions for reducing pollutant concentrations in different emission sources, in accordance with current regulatory requirements and the CET recommendation. There are three sources of combustion gas air emissions that need to be cleaned in ceramic tile and frit production and they are usually related to the following process stages: slip spray drying, tile firing and frit melting. The different nature of the emissions means that different substances will need to be cleaned in each emission. Thus, in spray drying and frit melting, the only species to be cleaned are suspended particles, while in tile firing, it is also necessary to reduce the fluorine concentration. The systems analysed in this guide are mainly wet cleaning systems, bag filters and electrostatic precipitators. In the study, the efficiency of these cleaning systems is compared at each emission source from a technical and economic point of view, and concrete solutions are put forward in each case, together with a list of suppliers of the technologies involved. (authors)

  7. Radon exhalation rates corrected for leakage and back diffusion – Evaluation of radon chambers and radon sources with application to ceramic tile

    Directory of Open Access Journals (Sweden)

    M. Abo-Elmagd

    2014-10-01

    Full Text Available The natural radon decay, leakage and back diffusion are the main removal processes of radon from its container. Ignoring these processes leads to underestimate the measured value of radon related parameters like exhalation rate and radium content. This work is aimed to evaluate two different radon chambers through determining their leakage rate λv and evaluation of radon source by determine its back diffusion rate λb inside the evaluated radon chambers as well as a small sealed cup. Two different methods are adapted for measuring both the leakage rate and the back diffusion rate. The leakage rate can be determined from the initial slope of the radon decay curve or from the exponential fitting of the whole decay curve. This can be achieved if a continuous monitoring of radon concentration inside the chamber is available. Also, the back diffusion rate is measured by sealing the radon source in the chamber and used the initial slope of the buildup curve to determine λb and therefore the exhalation rate of the source. This method was compared with simple equation for λb based on the ratio of the source to the chamber volume. The obtained results are applied to ceramic tile as an important radon source in homes. The measurement is targeted the ceramic glaze before and after firing as well as the obtained tile after adhere the glaze on the tile main body. Also, six different tile brands from Egyptian market are subjected to the study for comparison.

  8. Glazed ceramic roof tiles: influence of surface features in the solar reflectance index; Influencia das caracteristicas da superficie no indice de refletancia solar de telhas ceramicas esmaltadas

    Energy Technology Data Exchange (ETDEWEB)

    Bortoli, Leitcia Silva de; Stapait, Camila Cristina; Marinoski, Deivis Luis; Fredel, Marcio Celso; Schabbach, Luciana M., E-mail: luciana.maccarini@ufsc.br [Universidade Federal de Santa Catarina (UFSC), Blumenau, SC (Brazil)

    2016-07-01

    In this study the influence of surface features of ceramic roof tiles in the solar reflectance index were evaluated. Two glazed ceramic roof tiles (type stoneware) with the same color (ivory) but with different appearance (matte and brilliant) were the focus of the analysis. The Solar Reflectance Index (SRI) of the roofs tiles were determined by the solar reflectance values (UV-VIS-NIR) and emittance, measured in laboratory. The samples showed SRI> 39 in accordance with LEED certification criteria (Leadership in Energy and Environmental Design), contributing to minimizing the Heat Island Effects. Although the matte roof tile shows a slightly higher SRI value (82) than the brilliant one (78), the results for the variables that composes the SRI value (reflectance and emittance) were very similar. Analysis of XRD, SEM and EDS performed on the surfaces of the two roofs indicated for the matte glaze the presence of microcrystals (with barium and zinc) that can contribute to the slightly highest value of SRI. The roughness (optical interferometer white light) and the brightness (brightness meter) of the samples were also measured. (author)

  9. Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

    OpenAIRE

    Mostaghaci, Mehrdad; Mirmohammadi, Seyyed Jalil; Mehrparvar, Amir Houshang; Bahaloo, Maryam; Mollasadeghi, Abolfazl; Davari, Mohammad Hossein

    2013-01-01

    Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears). Subjects were divided into four groups according t...

  10. Sintering and densification; new techniques: sinter forging

    International Nuclear Information System (INIS)

    Winnubst, A.J.A.

    1998-01-01

    In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

  11. Low-temperature sintering and compatibility with silver electrode of Ba4MgTi11O27 microwave dielectric ceramic

    International Nuclear Information System (INIS)

    Chen, Xiuli; Zhou, Huanfu; Fang, Liang; Liu, Laijun; Li, Changda; Guo, Ruli; Wang, Hong

    2010-01-01

    Ba 4 MgTi 11 O 27 microwave dielectric ceramic was investigated using X-ray diffraction, scanning electron microscopy and dielectric measurement. The pure Ba 4 MgTi 11 O 27 ceramic shows a high sintering temperature (∼1275 o C) and good microwave dielectric properties as Q x f of 19,630 GHz, ε r of 36.1, τ f of 14.6 ppm/ o C. It was found that the addition of BaCu(B 2 O 5 ) (BCB) can effectively lower the sintering temperature from 1275 to 925 o C, and does not induce much degradation of the microwave dielectric properties. The BCB-doped Ba 4 MgTi 11 O 27 ceramics can be compatible with Ag electrode, which makes it a promising ceramic for LTCC technology application.

  12. Furnace for the continuous sintering of pellets of ceramic nuclear fuel material

    International Nuclear Information System (INIS)

    Heyraud, J.

    1977-01-01

    The furnace comprises a hearth for the longitudinal displacement of pellet containers, means for injecting gas at both ends of the furnace, for sucking gas between preheating and sintering zones and for condensing the binder, means for displacing the containers from an introduction lock-chamber to an extraction lock-chamber, a conveyor belt which passes through a glove box and provides a leak-tight connection between the lock-chambers. A station for loading containers with pellet sub-containers prior to sintering and a station for unloading the pellet sub-containers after sintering are juxtaposed within the glove box. 3 claims, 1 drawing figure

  13. Analysis of energy consumption and carbon dioxide emissions in ceramic tile manufacture; Analisis de consumos energeticos y emisiones de dioxido de carbono en la fabricacion de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Monfort, E.; Mezquita, A.; Granel, R.; Vaquer, E.; Escrig, A.; Miralles, A.; Zaera, V.

    2010-07-01

    The ceramic tile manufacturing process is energy intensive since it contains several stages in which the product is subject to thermal treatment. The thermal energy used in the process is usually obtained by combustion of natural gas, which is a fossil fuel whose oxidation produces emissions of carbon dioxide, a greenhouse gas. Energy costs account for 15% of the average direct manufacturing costs, and are strongly influenced by the price of natural gas, which has increased significantly in the last few years. Carbon dioxide emissions are internationally monitored and controlled in the frame of the Kyoto Protocol. Applicable Spanish law is based on the European Directive on emissions trading, and the assignment of emissions rights is based on historical values in the sectors involved. Legislation is scheduled to change in 2013, and the resulting changes will directly affect the Spanish ceramic tile manufacturing industry, since many facilities will become part of the emissions trading system. The purpose of this study is to determine current thermal energy consumption and carbon dioxide emissions in the ceramic tile manufacturing process. A comprehensive sectoral study has been carried out for this purpose on several levels: the first analyses energy consumption and carbon dioxide emissions in the entire industry; the second determines energy consumption and carbon dioxide emissions in industrial facilities over a long period of time (several months); while the third level breaks down these values, determining energy consumption and emissions in terms of the product made and the manufacturing stage. (Author) 8 refs.

  14. Compaction and Plasticity Comparative Behaviour of Soft Clay Treated with Coarse and Fine Sizes of Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    Al-Bared Mohammed Ali Mohammed

    2018-01-01

    Full Text Available Recycled blended ceramic tiles (RBT is a waste material produced from ceramic tile factories and construction activities. RBT is found to be cost effective, sustainable, environmental-friendly and has the potential to be used as an additive in soft soil stabilization. Recent reports show that massive amounts of RBT are dumped into legal or illegal landfills every year consuming very large spaces and creating major environmental problems. On the other hand, dredged marine clay obtained from Nusajaya, Johor, Malaysia has weak physical and engineering characteristics to be considered as unsuitable soft soil that is usually excavated, dumped into landfills and replaced by stiff soil. Hence, this study investigates the suitability of possible uses of RBT to treat marine clay. Laboratory tests included Standard proctor tests and Atterberg limits tests. The plasticity of marine clay was evaluated by adding 10%, 20%, 30% and 40% of 0.3 mm RBT. In addition, the compaction behaviour of treated marine clay was compared by adding two different sizes (0.3 mm and 1.18 mm diameter of RBT. For both coarse and fine sizes of RBT, 10%, 20%, 30% and 40% of the dry weight of the soft clay were added. The mixture of each combination was examined in order to evaluate the Maximum Dry Density (MDD and the optimum moisture content (OMC for the treated soft clay. MDD and OMC for soft untreated samples were 1.59 Mg/m3 and 22%, respectively. Treated samples with 10%, 20%, 30% and 40% of 0.30 mm size RBT resulted in a significant reduction of OMC ranged from 19 to 15% while MDD resulted in increment ranged from 1.69 to 1.77 Mg/m3. In addition, samples treated with 10%, 20%, 30% and 40% of 1.18 mm size RBT resulted in major reduction of OMC ranged from 15 to 13.5% while MDD increased effectively from 1.75 to 1.82 Mg/m3. For all mix designs of soft clay-RBT, MDD was gradually increasing and OMC was sharply reducing with further increments of both sizes of RBT.

  15. Compaction and Plasticity Comparative Behaviour of Soft Clay Treated with Coarse and Fine Sizes of Ceramic Tiles

    Science.gov (United States)

    Al-Bared, Mohammed Ali Mohammed; Marto, Aminaton; Sati Hamonangan Harahap, Indra; Kasim, Fauziah

    2018-03-01

    Recycled blended ceramic tiles (RBT) is a waste material produced from ceramic tile factories and construction activities. RBT is found to be cost effective, sustainable, environmental-friendly and has the potential to be used as an additive in soft soil stabilization. Recent reports show that massive amounts of RBT are dumped into legal or illegal landfills every year consuming very large spaces and creating major environmental problems. On the other hand, dredged marine clay obtained from Nusajaya, Johor, Malaysia has weak physical and engineering characteristics to be considered as unsuitable soft soil that is usually excavated, dumped into landfills and replaced by stiff soil. Hence, this study investigates the suitability of possible uses of RBT to treat marine clay. Laboratory tests included Standard proctor tests and Atterberg limits tests. The plasticity of marine clay was evaluated by adding 10%, 20%, 30% and 40% of 0.3 mm RBT. In addition, the compaction behaviour of treated marine clay was compared by adding two different sizes (0.3 mm and 1.18 mm diameter) of RBT. For both coarse and fine sizes of RBT, 10%, 20%, 30% and 40% of the dry weight of the soft clay were added. The mixture of each combination was examined in order to evaluate the Maximum Dry Density (MDD) and the optimum moisture content (OMC) for the treated soft clay. MDD and OMC for soft untreated samples were 1.59 Mg/m3 and 22%, respectively. Treated samples with 10%, 20%, 30% and 40% of 0.30 mm size RBT resulted in a significant reduction of OMC ranged from 19 to 15% while MDD resulted in increment ranged from 1.69 to 1.77 Mg/m3. In addition, samples treated with 10%, 20%, 30% and 40% of 1.18 mm size RBT resulted in major reduction of OMC ranged from 15 to 13.5% while MDD increased effectively from 1.75 to 1.82 Mg/m3. For all mix designs of soft clay-RBT, MDD was gradually increasing and OMC was sharply reducing with further increments of both sizes of RBT.

  16. An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

    DEFF Research Database (Denmark)

    Pallesen, U.; Dijken van, J.W.V.

    2000-01-01

    sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can......The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative...

  17. An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

    DEFF Research Database (Denmark)

    Pallesen, U.; Dijken van, J.W.V.

    2000-01-01

    of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative......The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can...

  18. Sintering behavior of Y2O3 doped Bi2O3 ceramics

    Directory of Open Access Journals (Sweden)

    Alizadeh M.

    2007-01-01

    Full Text Available Influence of sintering temperature and soaking time on densification of Bi2O3 samples doped with 25%mol Y2O3 was investigated by shrinkage and relative density measurements. Samples were sintered in air at different temperatures in the range of 800 to 1000°C for 24 hr. The results showed that samples sintered at 950°C have the maximum relative density. Several samples were sintered at 950°C for duration of 0 to 36 hr in order to evaluate the effect of soaking time on densification of samples. It was found that the samples were sintered at 950°C for 36hr had higher relative density than others did for smaller time duration X-ray diffraction (XRD analyses detected δ -Bi2O3 as the sole stable phase in all samples. Scanning Electron Microscopy (SEM investigation of fractured surface of the samples showed that porosities decrease by increasing of sintering temperature and grow by further increasing of temperature.

  19. Resistance to bond degradation between dual-cure resin cements and pre-treated sintered CAD-CAM dental ceramics.

    Science.gov (United States)

    Osorio, Raquel; Castillo-de Oyagüe, Raquel; Monticelli, Francesca; Osorio, Estrella; Toledano, Manuel

    2012-07-01

    To evaluate the bond stability of resin cements when luted to glass-reinforced alumina and zirconia CAD/CAM dental ceramics. Eighteen glass-infiltrated alumina and eighteen densely sintered zirconia blocks were randomly conditioned as follows: Group 1: No treatment; Group 2: Sandblasting (125 µm Al₂O₃-particles); and Group 3: Silica-coating (50 µm silica-modified Al₂O₃-particles). Composite samples were randomly bonded to the pretreated ceramic surfaces using different resin cements: Subgroup 1: Clearfil Esthetic Cement (CEC); Subgroup 2: RelyX Unicem (RXU); and Subgroup 3: Calibra (CAL). After 24 h, bonded specimens were cut into 1 ± 0.1 mm² sticks. One-half of the beams were tested for microtensile bond strength (MTBS). The remaining one-half was immersed in 10 % NaOCl aqueous solution (NaOClaq) for 5 h before testing. The fracture pattern and morphology of the debonded surfaces were assessed with a field emission gun scanning electron microscope (FEG-SEM). A multiple ANOVA was conducted to analyze the contributions of ceramic composition, surface treatment, resin cement type, and chemical challenging to MTBS. The Tukey test was run for multiple comparisons (p Resin-ceramic interfacial longevity depended on cement selection rather than on surface pre-treatments. The MDP-containing and the self-adhesive resin cements were both suitable for luting CAD/CAM ceramics. Despite both cements being prone to degradation, RXU luted to zirconia or untreated or sandblasted alumina showed the most stable interfaces. CAL experimented spontaneous debonding in all tested groups.

  20. CaZn1/3Nb2/3O3-based dielectric ceramics for silver co-sintering applications

    Directory of Open Access Journals (Sweden)

    Chaouchi A.

    2012-01-01

    Full Text Available The Ca(Zn1/3Nb2/3O3 (CZN complex perovskite oxide has been studied for its attractive dielectric properties (εr=34, Qxf=15 890GHz, τf=-48 ppm.°C-1 for applications such as multilayer ceramics capacitors or hyperfrequency resonators. Nevertheless, high temperatures (>1250°C are required to obtain well dense CZN ceramic, prohibiting any silver co-sintering (Tf (Ag = 961°C. For that reason, the sintering temperature lowering of CZN by glass phase’s additions has been investigated. This material is finally sinterable at low temperature with combined glass phase -lithium salt additions, and exhibits, at 1MHz, very low dielectric losses, a relatively high dielectric constant with a good stability versus temperature. The 2%weight of ZnO-SiO2-B2O3 glass phase and 1%wt of LiF added CZN sample sintered at 920°C exhibits a relative density higher than 95% and attractive dielectric properties: a dielectric constant εr of 22, low dielectrics losses (tan (δ< 10-3, a temperature coefficient of the permittivity τε<100 ppm.°C-1, and an insulating resistivity higher than 1013Ω.cm. Its interesting properties and its co-sinterability with silver electrodes make this ceramic suitable for L.T.C.C applications.

  1. Non-Oxide Structural Ceramics - Alloy Design for Improved Sinterability and Mechanical Performance

    National Research Council Canada - National Science Library

    Chen, I

    1998-01-01

    Research on non-oxide structure ceramics including silicon nitride, silicon carbide and titanium diboride has been conducted Multiphase silicon nitride composites with melilite and other high nitrogen...

  2. Analysis of the impact of ISO 14001 in the economic variables of the Spanish ceramic tile industry's companies

    International Nuclear Information System (INIS)

    Peiro-Signes, A.; Segarra-Ona, M.; Mondejar-Jimenez, J.; Vargas-Vargas, M.

    2013-01-01

    The increased in the adoption of formally environmental certified practices through environmental management systems is a provable fact. Its implementation, which has a high cost for the companies, is expected to generate benefits, although the relation between the implementation of ISO 14001 and its influence on the improvement of economic indicators over time has not been documented. This paper analyzes the relation between the implementation of an environmental management system, the ISO 14001, and economic performance in the short, medium and long term for the companies of the Spanish ceramic tile industry. It explores the economic indicators for each of the 66 manufacturing companies which have implemented the aforementioned standard from 1996 until 2009 through a comparison with a control group. Results show that ISO 14001 does not affect the economic results of the studied companies. We have not found significant differences in the operating income values, neither in the increase in revenues in the long term in any of the three analyzed periods, contrary to the expected results. (Author) 60 refs.

  3. Analysis and Monitoring Results of a Building Integrated Photovoltaic Façade Using PV Ceramic Tiles in Taiwan

    Directory of Open Access Journals (Sweden)

    Yen-Chieh Huang

    2014-01-01

    Full Text Available Single-crystal silicon-based solar cells laminated with tempered-glass and ceramic tiles for use in a building’s façade have been developed. The optical, thermal, and electrical properties of the proposed PV module are first evaluated, and then a wind-resistance test is carried out to evaluate the feasibility of installing it in Taiwan. The electrical and deflection characteristics of the proposed PV module did not change significantly after a 50 thermal cycling test and a 200-hour humidity-freeze test, based on IEC 61215 and a wind-resistance test. Finally, the electrical power generation ability of the proposed BIPV system with 1 kWp electrical power capacity was examined. Building information modeling software tools were used to simulate the BIPV system and carry out the energy analysis. The simulation results show a very consistent trend with regard to the actual monthly electricity production of the BIPV system designed in this work. The BIPV system was able to produce an accumulative electrical power of 185 kWh during the 6-month experimental period. In addition, the exterior temperature of the demonstration house was about 10°C lower than the surface of the BIPV system, which could reduce indoor temperature.

  4. Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

    International Nuclear Information System (INIS)

    Sioh, E L; Tok, A I Y

    2013-01-01

    In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

  5. Laser sintering of doped strontium aluminate via modified sol-gel for use as a ceramic pigment; Sinterizacao a laser do aluminato de estroncio dopado via sol-gel modificado para aplicacao como pigmento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Soares, F.M. dos S.; Valerio, M.E.G. [Universidade Federal de Sergipe (UFS), Sao Cristovao, SE (Brazil)

    2017-01-15

    Powder of Dy{sup 3+} co-doped SrAl{sub 2}O{sub 4} :Eu{sup 3+} was produced via proteic sol-gel method, a modified sol-gel route which allows the formation of oxides at lower temperatures than other methods. CO{sub 2} laser sintering was used as a method for heat treatment, effective in reducing trivalent europium ions in doped samples. Thermal analysis of the precursors, performed by TG and DTA, revealed that the crystallization of SrAl{sub 2}O{sub 4} phase occurred at approximately 1060 °C. X-ray diffraction showed that the samples, before and after sintering, had monoclinic and hexagonal phases formation. DLS technique revealed the presence of nanosized and micrometric particles, and particle agglomerates, confirmed by SEM images. Micrographs of the fracture surface of a sintered pellet revealed a high degree of densification caused by heat treatment. Photoluminescence measurements showed that the samples after synthesis and before heat treatment with laser had reddish emission, composed of characteristic narrow emission lines from Eu{sup 3+} and more intense emission when the samples were excited at 265 nm. The laser treatment promoted the reduction of Eu{sup 3+} to Eu{sup 2+} and this effect was confirmed by the presence of a wide emission band in the green region of the spectrum with a maximum emission obtained after excitation at 350 nm. The luminescent decay time of the thermally treated sample was approximately 100 min. Via XRF measurements of acquired frit and DTA and TG of the frit, pigment and mixtures of both, it was noticed good compatibility in terms of thermal processes, that indicated that the pigment has a potential to be used in ceramic tiles. (author)

  6. Two-Step Sintering Behavior of Sol-Gel Derived Dense and Submicron-Grained YIG Ceramics

    Science.gov (United States)

    Chen, Ruoyuan; Zhou, Jijun; Zheng, Liang; Zheng, Hui; Zheng, Peng; Ying, Zhihua; Deng, Jiangxia

    2018-04-01

    In this work, dense and submicron-grain yttrium iron garnet (YIG, Y3Fe5O12) ceramics were fabricated by a two-step sintering (TSS) method using nano-size YIG powder prepared by a citrate sol-gel method. The densification, microstructure, magnetic properties and ferromagnetic resonance (FMR) linewidth of the ceramics were investigated. The sample prepared at 1300°C in T 1, 1225°C in T 2 and 18 h holding time has a density higher than 98% of the theoretical value and exhibits a homogeneous microstructure with fine grain size (0.975 μm). In addition, the saturation magnetization ( M S) of this sample reaches 27.18 emu/g. High density and small grain size can also achieve small FMR linewidth. Consequently, these results show that the sol-gel process combined with the TSS process can effectively suppress grain-boundary migration while maintaining active grain-boundary diffusion to obtain dense and fine-grained YIG ceramics with appropriate magnetic properties.

  7. Effect of the sintering method on microstructure and thermal and mechanical properties of zirconium oxophosphate ceramics Zr2O(PO4)2

    Science.gov (United States)

    Bregiroux, Damien; Cedelle, Julie; Ranc, Isabelle; Barreteau, Céline; Mata Osoro, Gustavo; Wallez, Gilles

    2017-12-01

    Due to an ultra-low thermal expansion, Zr2O(PO4)2 could find many applications as a thermal shock resistant material. To this end, ceramic processing is a key step in order to reach best properties. In this work, Zr2O(PO4)2 was sintered by conventional sintering and by the spark plasma sintering technique (SPS) with and without additive. Samples made by conventional sintering with ZnO as sintering aid have a maximum relative density of around 92%. Microstructure is composed of large grains and microcracks can be observed. When doped with 5 wt. % of MgO, samples can be densified by SPS up to 99.6% of the relative density and the grain size maintained between 0.5 and 1.5 μm. Thermal conductivity and Vickers microhardness were investigated as a function of the microstructure. Best values were obtained for the ceramic doped with 5 wt.% MgO and sintered by SPS, thanks to a fine microstructure and a small amount of residual microcracks.

  8. How Does the Innovation System in the Spanish Ceramic Tile Sector Function?

    Directory of Open Access Journals (Sweden)

    Gabaldón-Estevan, D.

    2013-06-01

    Full Text Available In this article we apply the functions of innovation systems framework to assess its appropriateness to characterise the innovation activity of the tile industry in Castellón. This framework is based on idea that a well functioning innovation system requires that a number of key activities take place. If this occurs innovative output is higher. Our analysis provides a deeper understanding of the role of innovation as a strategic option in a mature industry in the context of globalisation. By applying this new theoretical approach to study innovation and highlighting the functions that the system requires, we shown the constraints, inertias, challenges and opportunities that the innovation system of the tile industry in Castellón faces. The results also show that the functional approach allows higher flexibility in order to recognise and analyse the opportunities and constraints that a given innovation system presents.En este artículo utilizamos el análisis funcional de los sistemas de innovación para estimar su utilidad en la caracterización de la actividad innovadora en el sector cerámico de Castellón. El análisis funcional parte de la premisa de que para que un sistema de innovación funcione se requiere que ciertas actividades clave tengan lugar, cuando esto ocurre, el resultado de las innovaciones será mayor. Nuestro análisis proporciona un mejor entendimiento del papel de las innovaciones como opción estratégica en el caso de una industria consolidada y en el contexto de la globalización. Al utilizar esta nueva perspectiva teórica al estudio de la innovación, subrayando las funciones que el sistema requiere que sean cubiertas, mostramos las limitaciones, inercias, retos y oportunidades que se le plantean al sistema de innovación de la cerámica de Castellón. Los resultados también muestran que la perspectiva funcional permite una mayor flexibilidad a la hora de reconocer y analizar las oportunidades y limitaciones que se

  9. The Influence of Sintering Method on Kaolin-Based Geopolymer Ceramics with Addition of Ultra High Molecular Weight Polyethylene as Binder

    Science.gov (United States)

    Romisuhani, A.; AlBakri, M. M.; Kamarudin, H.; Andrei, S. V.

    2017-11-01

    The influence of sintering method on kaolin-based geopolymer ceramics with addition of Ultra High Molecular Weight Polyethylene as binder were studied. Geopolymer were formed at room temperature from kaolin and sodium silicate in a highly alkaline medium, followed by curing and drying at 80 °C. 12 M of sodium hydroxide solution were mixed with sodium silicate at a ratio of 0.24 to form alkaline activator. Powder metallurgy technique were used in order to produce kaolin geopolymer ceramics with addition of Ultra High Molecular Weight Polyethylene. The samples were heated at temperature of 1200 °C with two different sintering method which are conventional method and two-step sintering method. The strength and density were tested.

  10. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  11. Nano-sized ceramic particles of hydroxyapatite calcined with an anti-sintering agent.

    Science.gov (United States)

    Okada, Masahiro; Furuzono, Tsutomu

    2007-03-01

    Nano-sized crystals of calcined hydroxyapatite (HAp) having spherical morphologies were fabricated by calcination at 800 degrees C for 1 h with an anti-sintering agent surrounding the original HAp particles and the agent was subsequently removed by washing after calcination. The original HAp particles were prepared by a modified emulsion system, and surrounded with poly(acrylic acid, calcium salt) (PAA-Ca) by utilizing a precipitation reaction between calcium hydroxide and poly(acrylic acid) adsorbed on the HAp particle surfaces in an aqueous medium. In the case of calcination without PAA-Ca, micron-sized particles consisting of sintered polycrystals were mainly observed by scanning electron microscopy, indicating the calcination-induced sintering among the crystals. On the other hand, most of the crystals calcined with the anti-sintering agent were observed as isolated particles, and the mean size of the HAp crystals was around 80 nm. This result indicates that PAA-Ca and its thermally decomposed product, CaO, surrounding the HAp crystals could protect them against calcination-induced sintering during calcination at 800 degrees C. The HAp crystals calcined with PAA-Ca showed high crystallinity, and no other calcium phosphate phases could be detected.

  12. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Pala, Zdeněk; Mušálek, Radek; Medřický, Jan; Vilémová, Monika

    2015-01-01

    Roč. 24, č. 4 (2015), s. 637-643 ISSN 1059-9630 R&D Projects: GA ČR GAP107/12/1922 Institutional support: RVO:61389021 Keywords : ceramic s * heat treatment * nanostructured materials Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 1.568, year: 2015

  13. Influence of the amount containing spodumene or albite on the sintering of a triaxial ceramic

    International Nuclear Information System (INIS)

    Oliveira, Camila Felippe de; Strecker, Kurt

    2012-01-01

    In this study, we investigated the properties of porcelain stoneware, made with albite or spodumene. The amount of the feldspar in the compositions ranged from 15 to 30% by weight. Specimens were pressed and sintered at 1000, 1100, 1200 and 1280 °C with an isotherm of 1 hour at the maximum temperature. The samples were characterized by analysis of the fracture surface using scanning electron microscopy and the vitrification curves, showing both the linear shrinkage and porosity in relation to the sintering temperature. The best results were obtained for samples containing 30% spodumene sintered at 1280 °C, with a linear shrinkage of 9.97% and porosity of 13.28%, while the corresponding results of samples containing 30% albite were 10.13% and 12.17%, respectively. It is concluded that the use of spodumene in the production of porcelain stoneware is viable, resulting in comparable properties. (author)

  14. Spark plasma sintering of ceramic matrix composite based on alumina, reinforced by carbon nanotubes

    Science.gov (United States)

    Leonov, A. A.; Khasanov, A. O.; Danchenko, V. A.; Khasanov, O. L.

    2017-12-01

    Alumina composites reinforced with 3 vol.% multi-walled carbon nanotubes (MWCNTs) were prepared by spark plasma sintering (SPS). The influence of sintering temperature (1400-1600 °C) on the composites microstructure and mechanical properties was investigated. Microstructure observations of the composite shows that some CNTs site along alumina grains boundary, while others embed into the alumina grains and shows that CNTs bonded strongly with the alumina matrix contributing to fracture toughness and microhardness increase. MWCNTs reinforcing mechanisms including CNT pull-out and crack deflection were directly observed by scanning electron microscope (SEM). For Al2O3/CNT composite sintered at 1600 °C, fracture toughness and microhardness are 4.93 MPa·m1/2 and 23.26 GPa respectively.

  15. Production and characterization of sintered ceramics from paper mill sludge and glass cullet.

    Science.gov (United States)

    Asquini, L; Furlani, E; Bruckner, S; Maschio, S

    2008-03-01

    Three different types of paper mill sludge were first incinerated and then attrition milled separately or mixed with glass cullet in varying proportions to obtain powders of different compositions. These powders were then dried, sieved, uniaxially pressed into samples and air sintered. Fired samples were characterized by density, water absorption, shrinkage on firing, strength, hardness and fracture toughness measurements; SEM and X-ray diffractions were also carried out to investigate microstructure and phase composition. Some sintered samples displayed fairly good physical and mechanical properties as a consequence of their low residual porosity and fine microstructure.

  16. Effect of BaCu(B2O5) additive on the sintering temperature and microwave dielectric properties of BaTi4O9 ceramics

    International Nuclear Information System (INIS)

    Lim, Jong-Bong; Kim, Min-Han; Kim, Jae-Chul; Nahm, Sahn; Paik, Jong-Hoo; Kim, Jong-Hee

    2006-01-01

    BaCu(B 2 O 5 ) (BCB) additive was used to decrease the sintering temperature of the BaTi 4 O 9 ceramics. The amount of Ba 4 Ti 13 O 30 second phase increased with the addition of BCB, whereas that of the BaTi 4 O 9 phase decreased. The bulk density and dielectric constant (ε γ ) considerably increased with the addition of BCB. An increase in the Q-value was also observed for the BaTi 4 O 9 ceramics with a small amount of BCB. Good microwave dielectric properties with values of ε γ =32, Q x f 10800 GHz and τ f =32 ppm/degC were obtained in the BaTi 4 O 9 ceramics with 12.0 mol% of BCB sintered at 875degC for 2h. (author)

  17. Influences of composition of starting powders and sintering temperature on the pore size distribution of porous corundum-mullite ceramics

    Directory of Open Access Journals (Sweden)

    Shujing Li

    2005-01-01

    Full Text Available Porous corundum-mullite ceramics were prepared by an in-situ decomposition pore-forming technique. Starting powders were mixtures of milled Al(OH3 and microsilica and were formed into oblong samples with a length of 100mm and a square cross-section with edge size of 20mm. The samples were heated at 1300°C, 1400°C, 1500°C or 1600°C for 3h in air atmosphere, respectively. Apparent porosity was detected by Archimedes’ Principle with water as a medium. Pore size distribution and the volume percentage of micropores were measured by mercury intrusion porosimetry. The results show that the pore morphology parameters in the samples depend on four factors: particle size distribution of starting powders, decomposition of Al(OH3, the expansion caused by mullite and sintering. The optimum mode which has a higher apparent porosity up to 42.3%, well-distributed pores and more microsize pores up to 16.3% is sample No.3 and the most apposite sintering temperature of this sample is 1500°C.

  18. The First Static and Dynamic Analysis of 3-D Printed Sintered Ceramics for Body Armor Applications

    Science.gov (United States)

    2016-09-01

    of 50.8-mm (2-inch) thickness.5 An epoxy resin , Dureflex Optical Aliphatic Polyether Polyurethane Grade A4700, was used to attach each tile to the...DEFENSE TECHNICAL ( PDF ) INFORMATION CTR DTIC OCA 2 DIRECTOR ( PDF ) US ARMY RESEARCH LAB RDRL CIO L IMAL HRA MAIL & RECORDS MGMT 1...GOVT PRINTG OFC ( PDF ) A MALHOTRA 3 ALCOA ( PDF ) R KANE D MOOY J CARATELLI 1 ALERIS ( PDF ) L KRAMER 1 AMERICA MAKES, NAT ( PDF

  19. Development of microstructure during sintering and aluminium exposure of titanium diboride ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Pettersen, Gunnar

    1997-12-31

    In the production of aluminium, much less energy need be consumed if an inert, wetted cathode is present in the electrolysis cell. Titanium diboride, TiB{sub 2}, is easily wetted and does not readily dissolve in liquid aluminium, but it degrades, probably because aluminium penetrates into it during electrolysis. This degradation is linked to impurities present in the TiB{sub 2} after sintering. This thesis studies the sintering process and how aluminium penetrates into the material. High-purity, high-density TiB{sub 2} compacts were made by hot pressing at 50 MPa in an argon atmosphere at 1790-1960 {sup o}C. Samples were made with different impurity additions. These samples were exposed to liquid aluminium at 980 {sup o}C for 24 hours. All samples were penetrated, but the amount and appearance depended on the sintering aid used. Unlike the other samples, pure TiB{sub 2} was easily penetrated by metallic aluminium because of the open porosity and microcracks of this material. Grain boundary penetration was common among the samples. Differences in penetration behaviour between grain boundaries are probably due to differences in grain boundary energy. But no relation to segregants or boundary misorientation was found. The orientation of grain boundary planes and de-wetting of thin films upon cooling may explain the observed microstructure development. The samples sintered with Ti addition suffered extensive penetration despite their high densities. The grain boundaries of these samples became faceted and contained thicker films of metallic aluminium, presumably because of increased solubility due to iron segregations. All secondary phases present in the grain junctions after sintering, except from the B{sub 4}C phase, reacted with the penetrated aluminium. This did not cause swelling and cracking, as has been suggested by other authors. 101 refs., 48 figs., 7 tabs.

  20. Giant room-temperature magnetodielectric coupling in spark plasma sintered brownmillerite ceramics

    International Nuclear Information System (INIS)

    Wu, J. W.; Wang, J.; Liu, G.; Wu, Y. J.; Liu, X. Q.; Chen, X. M.

    2014-01-01

    The dielectric, magnetic, and magnetodielectric properties of Ca 2 FeAO 5+δ (A = Al, Ga) ceramics were investigated together with their crystal structures. Rietveld refinement of the X-ray diffraction data indicated that the space group of the Ca 2 FeAlO 5+δ ceramic was Ibm2, whereas that of the Ca 2 FeGaO 5+δ ceramic was Pcmn. Dielectric relaxation above room temperature, originating from the Maxwell–Wagner effect and polaronic hole hopping between Fe 3+ and Fe 4+ ions, was observed in both ceramics. Weak ferrimagnetic behavior was identified from the magnetic-field-dependent magnetization in these ceramics, which was attributed to the non-cancelled spins of the antiferromagnetic-ordered Fe 3+ and Fe 4+ ions. An intrinsic, giant, room-temperature magnetodielectric coefficient of up to −23.3% was achieved in the Ca 2 FeAlO 5+δ ceramic at 50 MHz, which was attributed to the suppression of charge fluctuations of Fe 3+ and Fe 4+ ions in the magnetic field

  1. Bonding of TRIP-Steel/Al2O3-(3Y-TZP Composites and (3Y-TZP Ceramic by a Spark Plasma Sintering (SPS Apparatus

    Directory of Open Access Journals (Sweden)

    Aslan Miriyev

    2016-07-01

    Full Text Available A combination of the high damage tolerance of TRIP-steel and the extremely low thermal conductivity of partially stabilized zirconia (PSZ can provide controlled thermal-mechanical properties to sandwich-shaped composite specimens comprising these materials. Sintering the (TRIP-steel-PSZ/PSZ sandwich in a single step is very difficult due to differences in the sintering temperature and densification kinetics of the composite and the ceramic powders. In the present study, we successfully applied a two-step approach involving separate SPS consolidation of pure (3Y-TZP and composites containing 20 vol % TRIP-steel, 40 vol % Al2O3 and 40 vol % (3Y-TZP ceramic phase, and subsequent diffusion joining of both sintered components in an SPS apparatus. The microstructure and properties of the sintered and bonded specimens were characterized. No defects at the interface between the TZP and the composite after joining in the 1050–1150 °C temperature range were observed. Only limited grain growth occurred during joining, while crystallite size, hardness, shear strength and the fraction of the monoclinic phase in the TZP ceramic virtually did not change. The slight increase of the TZP layer’s fracture toughness with the joining temperature was attributed to the effect of grain size on transformation toughening.

  2. Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

    Directory of Open Access Journals (Sweden)

    Karima Amer Almasri

    Full Text Available The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3 based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM, Fourier transforms infrared reflection spectroscopy (FTIR, and X-ray diffraction (XRD. The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature. Keywords: Soda lime silica glass, Wollastonite, Sintering, Structural properties, Optical properties

  3. CAD/CAM machining Vs pre-sintering in-lab fabrication techniques of Y-TZP ceramic specimens: Effects on their mechanical fatigue behavior.

    Science.gov (United States)

    Zucuni, C P; Guilardi, L F; Fraga, S; May, L G; Pereira, G K R; Valandro, L F

    2017-07-01

    This study evaluated the effects of different pre-sintering fabrication processing techniques of Y-TZP ceramic (CAD/CAM Vs. in-lab), considering surface characteristics and mechanical performance outcomes. Pre-sintered discs of Y-TZP ceramic (IPS e.max ZirCAD, Ivoclar Vivadent) were produced using different pre-sintering fabrication processing techniques: Machined- milling with a CAD/CAM system; Polished- fabrication using a cutting device followed by polishing (600 and 1200 SiC papers); Xfine- fabrication using a cutting machine followed by grinding with extra-fine diamond bur (grit size 30 μm); Fine- fabrication using a cutting machine followed by grinding with fine diamond bur (grit size 46 μm); SiC- fabrication using a cutting machine followed by grinding with 220 SiC paper. Afterwards, the discs were sintered and submitted to roughness (n=35), surface topography (n=2), phase transformation (n=2), biaxial flexural strength (n=20), and biaxial flexural fatigue strength (fatigue limit) (n=15) analyses. No monoclinic-phase content was observed in all processing techniques. It can be observed that obtaining a surface with similar characteristics to CAD/CAM milling is essential for the observation of similar mechanical performance. On this sense, grinding with fine diamond bur before sintering (Fine group) was the best mimic protocol in comparison to the CAD/CAM milling. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Translucence in dental prosthesis based on zirconia ceramics: effect of the sintering parameters; Translucidez em proteses dentarias a base de zirconia estabilizada com itria: efeito dos parametros de sinterizacao

    Energy Technology Data Exchange (ETDEWEB)

    Santos, C., E-mail: claudinei@demar.eel.usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Costa, L.; Habibe, R.H.; Souza, J.V.C.; Habibe, C.H. [Centro Universitario de Volta Redonda (MeMAT/UNIFOA), RJ (Brazil). Pro-Reitoria de Pesquisa e Extensao; Silva, O.M.M. [Centro Tecnico Aeroespacial (CTA/IAE/AMR), Sao Jose dos Campos, SP (Brazil)

    2011-07-01

    In this work the translucence of Zirconia dental ceramics was evaluated as function of sintering conditions (temperature and isothermal holding time). Samples with 15x15x1mm, were sintered at 1450 to 1600 deg C, with holding of 2h or 4h. Sintered samples were characterized by relative density, crystalline phases and microstructural aspects. Full density was obtained in samples sintered at 1530 and 1600 deg C, which presented higher grain sizes. Na increasing of translucence was observed in samples sintered at 1530 and 1600, correlating these properties with increasing of density and grain size of the samples. (author)

  5. Processing, Mechanical and Optical Properties of Additive-Free ZrC Ceramics Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Clara Musa

    2016-06-01

    Full Text Available In the present study, nearly fully dense monolithic ZrC samples are produced and broadly characterized from microstructural, mechanical and optical points of view. Specifically, 98% dense products are obtained by Spark Plasma Sintering (SPS after 20 min dwell time at 1850 °C starting from powders preliminarily prepared by Self-propagating High-temperature Synthesis (SHS followed by 20 min ball milling. A prolonged mechanical treatment up to 2 h of SHS powders does not lead to appreciable benefits. Vickers hardness of the resulting samples (17.5 ± 0.4 GPa is reasonably good for monolithic ceramics, but the mechanical strength (about 250 MPa up to 1000 °C could be further improved by suitable optimization of the starting powder characteristics. The very smoothly polished ZrC specimen subjected to optical measurements displays high absorption in the visible-near infrared region and low thermal emittance at longer wavelengths. Moreover, the sample exhibits goodspectral selectivity (2.1–2.4 in the 1000–1400 K temperature range. These preliminary results suggest that ZrC ceramics produced through the two-step SHS/SPS processing route can be considered as attractive reference materials for the development of innovative solar energy absorbers.

  6. Low temperature sintering and microwave dielectric properties of ZnTiNb2O8 ceramics with BaCu(B2O5) additions

    International Nuclear Information System (INIS)

    Zhou Dongxiang; Dou Gang; Guo Mei; Gong Shuping

    2011-01-01

    Highlights: → The sintering temperature of ZnTiNb 2 O 8 ceramics with BCB was reduced to 950 deg. C. → The properties were dependent on densification, grain sizes and crystalline phases. → The ε r 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and τ f = -64.87 ppm/deg. C were achieved. → It represented very promising candidates as LTCC dielectric materials. - Abstract: The phases, microstructure and microwave dielectric properties of ZnTiNb 2 O 8 ceramics with BaCu(B 2 O 5 ) additions prepared by solid-state reaction method have been investigated using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The pure ZnTiNb 2 O 8 ceramic shows a high sintering temperature of about 1250 deg. C. However, it was found that the addition of BaCu(B 2 O 5 ) lowered the sintering temperature of ZnTiNb 2 O 8 ceramics from above 1250 deg. C to 950 deg. C due to the BCB liquid-phase. The results showed that the microwave dielectric properties were strongly dependent on densification, crystalline phases and grain size. Addition of 3 wt% BCB in ZnTiNb 2 O 8 ceramics sintered at 950 deg. C afforded excellent dielectric properties of ε r = 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and τ f = -64.87 ppm/deg. C. These represent very promising candidates for LTCC dielectric materials.

  7. Development of optical ceramic materials for infrared applications by optimizing sintering conditions

    Science.gov (United States)

    Isogai, Masafumi; Sano, Masahiko

    2017-05-01

    The authors developed production process of polycrystalline Zinc Sulfide (ZnS) materials which have been widely applied to windows and domes for infrared sensor systems. Commercially available ZnS powders of ca. 5 um particle sizes were used as a starting material and Spark Plasma Sintering method (SPS) was applied to the powders for firing process. It was found that the densification of the sintered materials was inhibited by outgassing from ZnS powders during the sintering process (ca. 400 Celsius). Thermal desorption spectroscopy analyses revealed the components of outgassing, such as hydrogen sulfide, sulfur oxide and organic molecules. Based on these analyses, the optimum conditions on heating rate and starting temperature of uniaxial pressurization were investigated to remove the outgassing. The polycrystalline ZnS materials fired under the optimized SPS conditions have such characteristics as better transmittance than 65 % and good uniformity in both 3 - 5 um and 8 - 12 um wavelength regions. These results show the importance of removing outgassing from starting materials.

  8. Caracterização de cerâmicas sinterizadas por fluxo viscoso Phase formation of viscous flow sintered ceramics

    Directory of Open Access Journals (Sweden)

    C. Gibertoni

    2005-12-01

    Full Text Available Este trabalho visou o estudo de cerâmicas sinterizadas por fluxo viscoso com ênfase na formação de fases e desenvolvimento microestrutural. Foram estudadas composições de grês porcelanato, preparadas a partir de mistura de argila plástica, caulim, feldspato, quartzo e talco: i uma composição baseada em formulação encontrada em literatura, e ii composições preparadas com a finalidade de se observar o efeito da adição de um formador de fase vítrea obtido em laboratório, em substituição ao feldspato. A formação de uma grande quantidade de fase líquida viscosa, durante o processo de queima do grês porcelanato a elevadas temperaturas, favoreceu a eliminação da maioria dos poros e, como conseqüência, a densificação do corpo. A adição da fase vítrea resultou em amostras com boas propriedades físicas e necessidade de menores temperaturas de queima. Portanto, é possível substituir a matéria-prima de maior custo - o feldspato - por uma fase vítrea inerte, sem comprometimento do processamento, propriedades físicas e estéticas do produto final.This work describes an investigation carried out for ceramics sintered by viscous flow with emphasis on phase formation and microstructural development. In this work, compositions prepared by mixing ball clay, kaolin, feldspar, quartz and talc were studied They consisted of a composition based on the formulation of stoneware tileand reported in the literature and compositions intentionally prepared to observe the effect of the addition of a vitreous phase former, replacing feldspar on the phase formation and final characteristics. The formation of a great amount of liquid viscous phase during the firing process of the stoneware tiles at high temperatures provided the elimination of the majority of the pores and, consequently, the densification of the body. The addition of vitreous phase former resulted in samples with good physical properties fired at relatively low temperatures

  9. Ceramic scaffolds produced by computer-assisted 3D printing and sintering: characterization and biocompatibility investigations.

    NARCIS (Netherlands)

    Warnke, P.H.; Seitz, H.; Warnke, F.; Becker, S.T.; Sivananthan, S.; Sherry, E.; Liu, Q.; Wiltfang, J.; Douglas, T.E.L.

    2010-01-01

    Hydroxyapatite (HAP) and tricalcium phosphate (TCP) are two very common ceramic materials for bone replacement. However, in general HAP and TCP scaffolds are not tailored to the exact dimensions of the defect site and are mainly used as granules or beads. Some scaffolds are available as ordinary

  10. Solid state synthesis and sintering of monazite-type ceramics: application to minor actinides conditioning

    International Nuclear Information System (INIS)

    Bregiroux, D.

    2005-11-01

    In the framework of the French law of 1991 concerning the nuclear waste management, several studies are undertaken to develop specific crystalline conditioning matrices. Monazite, a rare earth (TR 3+ ) orthophosphate with a general formula TR 3+ PO 4 , is a natural mineral containing significant amount of thorium and uranium. Monazite has been proposed as a host matrix for the minor actinides (Np, Am and Cm) specific conditioning, thanks to its high resistance to self irradiation and its low solubility. Its is now of prime importance to check the conservation of these properties on synthesized materials, which implies to master all the stages of the elaboration process, from the powder synthesis to the sintering of controlled microstructure pellets. This work can be divided into two main parts: The first part deals with the synthesis by high temperature solid state route of TR 3+ PO 4 powders (with TR 3+ = La 3+ to Gd 3+ , Pu 3+ and Am 3+ ). The chemical reactions occurring during the firing of starting reagents are described in the case of monazite with only one or several cations. From these results, a protocol of synthesis is described. The incorporation of tetravalent cations (Ce 4+ , U 4+ , Pu 4+ ) in the monazite structure was also studied. The second part of the present work deals with the elaboration of controlled density and microstructure monazite pellets and their related mechanical and thermal properties. The study of crushing and sintering is presented. For the first time, experimental results are confronted with theoretical models in order to deduce the densification and grain growth mechanisms. By the comprehension of the various physicochemical phenomena occurring during the various stages of the monazite pellets elaboration process (powder synthesis, crushing, sintering...), this work allowed the development of a protocol of elaboration of controlled microstructure monazite TR 3+ PO 4 pellets. The determination of some mechanical and thermal

  11. Effects of La{sub 2}O{sub 3}-doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hong Wei; Chang, Chun Rui [College of Science, North China University of Science and Technology, Hebei Province (China); Li, Yuan Liang [Hebei Provincial Key Laboratory of Inorganic Nonmetallic Materials, North China University of Science and Technology, Hebei Province (China); Yan, Chun Liang [Analysis and Testing Center, North China University of Science and Technology, Hebei Province (China)

    2016-03-15

    Using BaCO{sub 3}, SrCO{sub 3} and TiO{sub 2}, et al as crude materials, La{sub 2}O{sub 3} as dopant, Ba{sub 0.8}Sr{sub 0.2}TiO{sub 3} (BST) Ceramics of perovskite structure were prepared by solid state reaction method. We investigated the effects of La{sub 2}O{sub 3} -doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics. The experiment results show that: The amount of La{sub 2}O{sub 3} can increase the dielectric constant of the sample, with the doping amount increasing, the dielectric constant increases. The sintering temperature has also significant impact on the dielectric properties. The dielectric constant of the sample reaches its highest point at 1280 °C. (author)

  12. Ceramic powders of CaZrO3. Preparation and sintering

    International Nuclear Information System (INIS)

    Tamborenea, S.; Coronel, A.; Mazzoni, A.D.; Aglietti, E.F.

    2003-01-01

    Calcium zirconate (CaZrO 3 ) is a compound belonging to the perovskite family of the A 2+ B 4+ O 3 6- type with orthorhombic crystalline structure (distorted perovskite).CaZrO 3 is used in the manufacture of sensors of oxygen, humidity, hydrogen and hydrocarbides.Additionally, it is also being studied for the manufacture of thermistors.The calcium zirconate preparation by solid state reaction from stoichiometric mixtures of CaCO 3 and ZrO 2 is studied.The formation reaction was followed by thermal analysis techniques (DTA-TG-DTG) and X-ray diffraction (XRD).The different behaviour of the mixtures was studied according to the milling type employed.It could be observed a shift of some peaks, mainly of TG (gravimetry) with a tendency to a temperature decrease.These changes are mainly influenced by the amorphization effects on the carbonate and by the mixing caused by the milling type used.The powder (CaZrO 3 ) was isostatically pressed obtaining then green densities of 50% of the theoretical one.Sintering was made in air between 1300 and 1600degC at times between 0 and 240.Densities reached were between 90 and 95% increasing with the temperature and the sintering time

  13. Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

    Science.gov (United States)

    Almasri, Karima Amer; Sidek, Hj. Ab Aziz; Matori, Khamirul Amin; Zaid, Mohd Hafiz Mohd

    The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3) based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF) and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM), Fourier transforms infrared reflection spectroscopy (FTIR), and X-ray diffraction (XRD). The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature.

  14. Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

    Directory of Open Access Journals (Sweden)

    Pornsuda Bomlai

    2006-05-01

    Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

  15. Influences of spark plasma sintering temperature on the microstructures and thermoelectric properties of (Sr0.95Gd0.05)TiO3 ceramics

    Science.gov (United States)

    Li, Liang-Liang; Qin, Xiao-Ying; Liu, Yong-Fei; Liu, Quan-Zhen

    2015-06-01

    (Sr0.95Gd0.05)TiO3 (SGTO) ceramics are successfully prepared via spark plasma sintering (SPS) respectively at 1548, 1648, and 1748 K by using submicron-sized SGTO powders synthesized from a sol-gel method. The densities, microstructures, and thermoelectric properties of the SGTO ceramics are studied. Though the Seebeck coefficient shows no obvious difference in the case that SPS temperatures range from 1548 K to 1648 K, the electrical conductivity and the thermal conductivity increase remarkably due to the increase in grain size and density. The sample has a density higher than 98% theoretical density as the sintering temperature increases up to 1648 K and shows average grain sizes increasing from ˜ 0.7 μm to 7 μm until 1748 K. As a result, the maximum of the dimensionless figure of merit of ˜ 0.24 is achieved at ˜ 1000 K for the samples sintered at 1648 K and 1748 K, which was ˜ 71% larger than that (0.14 at ˜ 1000 K) for the sample sintered at 1548 K due to the enhancement of the power factor. Project supported by the National Natural Science Foundation of China (Grant Nos. 11174292, 51101150, and 11374306).

  16. Low temperature sintering and microwave dielectric properties of Ba3Ti5Nb6O28 ceramics with BaCu(B2O5) additions

    International Nuclear Information System (INIS)

    Zhou Huanfu; Wang Hong; Chen Yuehua; Li Kecheng; Yao Xi

    2009-01-01

    The effects of BaCu(B 2 O 5 ) (BCB) additions on the sintering temperature and microwave dielectric properties of Ba 3 Ti 5 Nb 6 O 28 ceramic have been investigated using dilatometer, X-ray diffraction, scanning electron microscopy and dielectric measurement. The pure Ba 3 Ti 5 Nb 6 O 28 ceramic shows a high sintering temperature (∼1250 deg. C) and good microwave dielectric properties as Q x f of 11,400 GHz, ε r of 37.0, τ f of -8 ppm deg. C -1 . It was found that the addition of BCB to Ba 3 Ti 5 Nb 6 O 28 could lower the sintering temperature from 1250 to 925 deg. C. The reduced sintering temperature was attributed to the BCB liquid phase. The addition of BCB also enhanced the microwave dielectric properties to Q x f of 19,191 GHz, ε r of 38.2, τ f of 12 ppm deg. C -1

  17. Energy optimization in ceramic tile manufacture by using thermal oil; Optimizacion energetica en la fabricacion de baldosas ceramicas mediante el uso de aceite termico

    Energy Technology Data Exchange (ETDEWEB)

    Mezquita, A.; Monfort, E.; Vaquer, E.; Ferrer, S.; Aranal, M. A.; Toledo, J.; Cuesta, M. A.

    2012-11-01

    The ceramic tile manufacturing process consumes a great amount of energy, mainly thermal energy, which is obtained from natural gas combustion. The increased cost of this fuel and the current economic situation make cost a critical issue that can hurt company competitiveness. The ceramic tile firing process in roller kilns does not exactly stand out for its energy efficiency, because about 50% of the energy input is lost through the kiln combustion flue gas and cooling gas stacks. With a view to improving the reuse of the energy consumed in the firing operation, two heat exchangers were installed in the stacks of a kiln. In these heat exchangers, the kiln gases transfer their sensible heat to a thermal oil that then passes this on, through two other exchangers, to the drying gases in the recirculation ducts of a vertical dryer. This study presents an experimental industrial plant in a fine-tuning test phase, in which the preliminary results indicate an energy efficiency improvement in a range of 60-90%, depending on the operating conditions and processed materials. (Author) 11 refs.

  18. VOCs monitoring of new materials for ceramic tiles decoration: GC–MS analysis of emissions from common vehicles and inkjet inks during firing in laboratory

    International Nuclear Information System (INIS)

    Ferrari, G.; Zannini, P.

    2017-01-01

    The decoration of ceramic tiles “ink-jet revolution” has brought significant advantages to tiles manufacturing, but the explosive diffusion, until 4–5 years ago, of this technique has not been accomplished by an adequate scientific research. Among all the features that have to be studied yet, one of the most important is the influence of the new generation inks on the total emission at ceramic chimneys. In this paper, we present a first characterization of emissions from a set of commercial inks and vehicles: they were collected by propter firing of samples in an electric kiln and analyzed by GC–MS. This study is part of a larger research project, which includes the chemical characterization and the evaluation of thermal behavior of inks and vehicles by TG-DTA and other techniques. The obtained results permit to divide common vehicles into 3 classes, depending on their thermal behavior and emissions pattern. Inks, most of which present an ester based formulation, sometimes mixed with glycols or paraffins, follow the behavior of their single components. The most common formulation leads to the presence in the emission pattern of evaporation products (2-ethylhexyl esters of lauric, myristic, decanoic and octanoic acids) and decomposition products (mainly aldehydes and 2-ethyl-1-hexanol). [es

  19. Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

    Directory of Open Access Journals (Sweden)

    Mehrdad Mostaghaci

    2013-01-01

    Full Text Available Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears. Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Results. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%, 49 (8.83%, 22 (3.96%, and 63 (11.35% subjects in the first and second years of follow-up in the right and left ears, respectively. Conclusions. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices.

  20. Effect of workplace noise on hearing ability in tile and ceramic industry workers in Iran: a 2-year follow-up study.

    Science.gov (United States)

    Mostaghaci, Mehrdad; Mirmohammadi, Seyyed Jalil; Mehrparvar, Amir Houshang; Bahaloo, Maryam; Mollasadeghi, Abolfazl; Davari, Mohammad Hossein

    2013-01-01

    Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. This follow-up study was conducted on 555 workers (totally 1110 ears). Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%), 49 (8.83%), 22 (3.96%), and 63 (11.35%) subjects in the first and second years of follow-up in the right and left ears, respectively. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices.

  1. Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

    Directory of Open Access Journals (Sweden)

    Roberto Orrù

    2013-04-01

    Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

  2. Structure and Magnetic Properties of Bi5Ti3FeO15 Ceramics Prepared by Sintering, Mechanical Activation and Edamm Process. A Comparative Study

    Directory of Open Access Journals (Sweden)

    Jartych E.

    2016-06-01

    Full Text Available Three different methods were used to obtain Bi5Ti3FeO15 ceramics, i.e. solid-state sintering, mechanical activation (MA with subsequent thermal treatment, and electrical discharge assisted mechanical milling (EDAMM. The structure and magnetic properties of produced Bi5Ti3FeO15 samples were characterized using X-ray diffraction and Mössbauer spectroscopy. The purest Bi5Ti3FeO15 ceramics was obtained by standard solid-state sintering method. Mechanical milling methods are attractive because the Bi5Ti3FeO15 compound may be formed at lower temperature or without subsequent thermal treatment. In the case of EDAMM process also the time of processing is significantly shorter in comparison with solid-state sintering method. As revealed by Mössbauer spectroscopy, at room temperature the Bi5Ti3FeO15 ceramics produced by various methods is in paramagnetic state.

  3. Sintering and crystallization behavior of CaMgSi2O6-NaFeSi2O6 based glass-ceramics

    International Nuclear Information System (INIS)

    Goel, Ashutosh; Kansal, Ishu; Ferrari, Anna Maria; Pascual, Maria J.; Barbieri, Luisa; Bondioli, Federica; Lancellotti, Isabella; Ribeiro, Manuel J.; Ferreira, Jose M. F.

    2009-01-01

    We report on the synthesis, sintering, and crystallization behaviors of a glass with a composition corresponding to 90 mol % CaMgSi 2 O 6 -10 mol % NaFeSi 2 O 6 . The investigated glass composition crystallized superficially immediately after casting of the melt and needs a high cooling rate (rapid quenching) in order to produce an amorphous glass. Differential thermal analysis and hot-stage microscopy were employed to investigate the glass forming ability, sintering behavior, relative nucleation rate, and crystallization behavior of the glass composition. The crystalline phase assemblage in the glass-ceramics was studied under nonisothermal heating conditions in the temperature range of 850-950 deg. C in both air and N 2 atmosphere. X-ray diffraction studies adjoined with the Rietveld-reference intensity ratio method were employed to quantify the amount of crystalline phases, while electron microscopy was used to shed some light on the microstructure of the resultant glass-ceramics. Well sintered glass-ceramics with diopside as the primary crystalline phase were obtained where the amount of diopside varied with the heating conditions.

  4. Study of ceramic mixed boron element as a neutron shielding

    International Nuclear Information System (INIS)

    Ismail Mustapha; Mohd Reusmaazran Yusof; Md Fakarudin Ab Rahman; Nor Paiza Mohamad Hasan; Samihah Mustaffha; Yusof Abdullah; Mohamad Rabaie Shari; Airwan Affandi Mahmood; Nurliyana Abdullah; Hearie Hassan

    2012-01-01

    Shielding upon radiation should not be underestimated as it can causes hazard to health. Precautions on the released of radioactive materials should be well concerned and considered. Therefore, the combination of ceramic and boron make them very useful for shielding purpose in areas of low and intermediate neutron. A six grades of ceramic tile have been produced namely IMN05 - 5 % boron, IMN06 - 6 % boron, IMN07 - 7 % boron, IMN08 - 8 % boron, IMN09 - 9 % boron, IMN10 - 10 % boron from mixing, press and sintered process. Boron is a material that capable of absorbing and capturing neutron, so that neutron and gamma test were conducted to analyze the effectiveness of boron material in combination with ceramic as shielding. From the finding, percent reduction number of count per minute shows the ceramic tiles are capable to capture neutron. Apart from all the percentage of boron used, 10 % is the most effective shields since the percent reduction indicating greater neutron captured increased. (author)

  5. Oxidation Characterization of Hafnium-Based Ceramics Fabricated by Hot Pressing and Electric Field-Assisted Sintering

    Science.gov (United States)

    Gasch, Matt; Johnson, Sylvia; Marschall, Jochen

    2010-01-01

    Ceramic borides, such as hafnium diboride (HfB2) and zirconium diboride (ZrB2), are members of a family of materials with extremely high melting temperatures referred to as Ultra High Temperature Ceramics (UHTCs). UHTCs constitute a class of promising materials for use in high temperature applications, such as sharp leading edges on future-generation hypersonic flight vehicles, because of their high melting points. The controlled development of microstructure has become important to the processing of UHTCs, with the prospect of improving their mechanical and thermal properties. The improved oxidation resistance of HfB2 has also become important if this material is to be successfully used at temperatures above 2000 C. Furthermore, the use of UHTCs on the leading edges of vehicles traveling at hypersonic speeds will mean exposure to a mixed oxidation environment comprised of both molecular and atomic oxygen. The current study has investigated the high-temperature oxidation behavior of HfB2-based materials in a pure O2 environment, as well as in environments containing different levels of dissociated oxygen (O/O2). Materials were processed by two techniques: conventional hot pressing (HP) and electric field-assisted sintering (FAS). Their oxidation behavior was evaluated in both a tube furnace at 1250 C for 3 hours and in a simulated re-entry environment in the Advanced Heating Facility (AHF) arcjet at NASA Ames Research Center, during a 10-minute exposure to a cold wall heat flux of 250W/sq cm and stagnation pressure of 0.1-0.2 atm. The microstructure of the different materials was characterized before and after oxidation using scanning electron microscopy (SEM).

  6. Sintering kinetics and mass transport in ceramic engobes; Cinetica de sinterizacion y transporte de masa en engobes ceramicos por el metodo Pechini

    Energy Technology Data Exchange (ETDEWEB)

    Dal Bo, M.; Boschi, A. O.; Hotza, D.

    2013-10-01

    This work is concerned to study the sintering rate and mass transport mechanism in ceramic engobes. Specimens of engobes were prepared from a determined formulation by slip casting. Sintering was carried in two steps: (i) at constant heating rate of 7.5 degree centigrade/min and (ii) with an isothermal treatment, during 120 min. According to the dilatometric curves obtained with the engobe sintering during isothermal treatment, the dominant sintering mechanism and the rate of reactions, between the 775 and 975 degree centigrade, were determined. The results showed that between 775 and 800 degree centigrade, the sintering rate can be described by ln[d({Delta}L/L{sub 0})/dt] = -5.64 + 1.77.E10{sup -}3T. At higher temperatures, from 850 to 975 degree centigrade, this rate can be expressed by ln[d({Delta}L/L{sub 0})/ dt] = -30.73 + 3.E10{sup -}2T. The dominant transport mass mechanisms were the grain rearrangement, solution-precipitation and grain boundaries reaction. (Author)

  7. Low-temperature sintered ZnNb2O6–CaTiO3 ceramics with near-zero τf

    International Nuclear Information System (INIS)

    Guo, Mei; Li, Yuxia; Dou, Gang; Gong, Shuping

    2014-01-01

    The phases, microstructure and microwave dielectric properties of ZnNb 2 O 6 –xCaTiO 3 ceramics with BaCu(B 2 O 5 ) glass additions prepared by solid state reaction method were charactered by using X-ray diffraction, Scanning electron microscopy and Advantest network analyzer. The τ f of ZnNb 2 O 6 was modified to near 0 ppm °C −1 by incorporating CaTiO 3 with opposite τ f values on the basis of Lichtenecker empirical rule. The microwave dielectric properties of ZnNb 2 O 6 –xCaTiO 3 (x = 8.0 wt.%) samples with BaCu(B 2 O 5 ) glass additives sintered in 900–1000 °C were investigated, and the results indicated that the behaviors of the ε r and Q × f were associated with the sintering temperature and the amount of BaCu(B 2 O 5 ) glass. The sintering temperature of the ceramics was reduced to 950 °C from 1175 °C. Addition of 5.0 wt.% BaCu(B 2 O 5 ) glass in ZnNb 2 O 6 –xCaTiO 3 (x = 8.0 wt.%) ceramics sintered at 950 °C showed excellent dielectric properties of ε r  = 20.2, Q × f = 14,100 GHz (f = 7.3 GHz) and τ f  = 0 ppm °C −1 . Moreover, the material had a chemical compatibility with silver, which represented a promising candidate materials for low-temperature-co-fired ceramics applications. - Highlights: • The τ f of ZnNb 2 O 6 was modified to near 0 ppm °C −1 by incorporating CaTiO 3 . • The sintering temperature of ZnNb 2 O 6 –xCaTiO 3 ceramics with BCB was reduced to 950 °C. • The good dielectric properties of ε r  = 20.2, Q × f = 14,100 GHz, τ f  = 0 ppm °C −1 were achieved. • It represented a promising candidate materials for LTCC applications

  8. Development of a dielectric ceramic based on diatomite-titania. Part one: powder preparation and sintering study

    Directory of Open Access Journals (Sweden)

    Tavares Elcio Correia de Souza

    1997-01-01

    Full Text Available This work presents powder preparation and sintering experiments of a mixture diatomite-titania. X-ray diffraction, DTA, TGA as well as chemical and microstructural analyses were made. The sintering process was investigated as a function of sintering temperature and time, mass variation, linear shrinkage and activation energy. The results show that sintering of diatomite-titania could be described by a viscous flow mechanism.

  9. Influence of sintering temperature in red ceramic with addition of mill scale; Influencia da temperatura de sinterizacao em ceramica vermelha com adicao de carepa/residuo de laminacao

    Energy Technology Data Exchange (ETDEWEB)

    Arnt, A.B.C.; Rocha, M.R.; Bernardin, A.M.; Meller, J.G., E-mail: anb@unesc.ne [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Engenharia de Materiais. Lab. de Fenomenos de Superficies e Tratamentos Termicos

    2010-07-01

    This study aimed to evaluate the influence of sintering temperature in a red ceramic body with the addition of mill scale. This residue consists of oxides of iron had to replace the function of pigments used in ceramic materials. After chemical characterization, by X-ray diffraction, X-ray fluorescence and scanning electron microscopy, this residue was added at a rate of 5% in commercial ceramic past. The formulations were subjected to different burn temperatures of around 950 deg C, 1000 deg C and 1200 deg C. The formulations were evaluated for physical loss to fire, linear firing shrinkage, water absorption and flexural strength by 3 and intensity of tone. The results indicate that the different firing temperatures influence the strength and stability of tone in the formulations tested. (author)

  10. Sinterização de cerâmicas em microondas. Parte III: Sinterização de zircônia, mulita e alumina Microwave sintering of ceramics. Part III: Sintering of zirconia, mullite and alumina

    Directory of Open Access Journals (Sweden)

    R. R. Menezes

    2007-09-01

    Full Text Available O aquecimento utilizando microondas possui muitas vantagens com relação aos métodos convencionais de aquecimento, como redução no tempo de processamento, economia de energia e melhora na uniformidade microestrutural dos corpos cerâmicos. Assim esse trabalho tem por objetivo a utilização da sinterização híbrida com microondas na queima rápida de materiais cerâmicos. Foram utilizados materiais que requerem altas temperaturas para densificação. Foram sinterizados materiais que apresentam bruscas e acentuadas mudanças nas suas propriedades dielétricas com a elevação da temperatura, zircônia, e materiais com baixas perdas dielétricas na temperatura ambiente, que apresentam dificuldades de aquecimento com microondas em baixas temperaturas, alumina e mulita. Foi utilizando material susceptor como agente auxiliar de aquecimento. Com base nos resultados obtidos pode-se concluir que o sistema de sinterização híbrida desenvolvido pode ser utilizado com sucesso na sinterização rápida e uniforme dos materiais estudados, sendo possível a sinterização de zircônia em ciclos de 20 min, mulita em ciclos de 16 min e alumina em ciclos de 40 min.Thermal processing by microwaves offers several advantages over conventional heating methods, such as shorter processing times, energy savings and improved microstructural homogeneity of ceramic bodies. Thus, this work focused on the fast hybrid microwave sintering of ceramic materials that require high sintering temperatures for densification. The materials studied here were zirconia, which displays abrupt and severe increases in dielectric loss with rising temperature, and alumina and mullite, which show low dielectric losses at ambient temperature and are difficult to microwave at low temperatures. A susceptor was used as an auxiliary heating agent. The results indicate that the sintering system developed here can be used efficiently for the rapid, homogeneous sintering of all the ceramics

  11. Radiological characterization of ceramic tiles made in the community of Valencia and its use as a construction material; Caracterizacion radiologica de baldosas ceramicas fabricas en la comunidad Valenciana y su uso como material de construccion

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, J.; Ballesteros, L.; Gallardo, S.; Martorell, S.

    2014-07-01

    In this presentation, radiological characterization is done by gamma spectrometry various types of ceramic tiles and use as building material in relation to the potential radiological risk deriving from this use are discussed. The discussion includes both the rules of the countries being targeted as the new basic security policy (BSS) issued by the EU 2014. (Author)

  12. An evaluation of the processing conditions, structure, and properties (biaxial flexural strength and antibacterial efficacy) of sintered strontium-zinc-silicate glass ceramics.

    Science.gov (United States)

    Looney, Mark; Shea, Helen O'; Gunn, Lynda; Crowley, Dolores; Boyd, Daniel

    2013-05-01

    The use of artificial bone grafts has increased in order to satisfy a growing demand for bone replacement materials. Initial mechanical stability of synthetic bone grafts is very advantageous for certain clinical applications. Coupled with the advantage of mechanical strength, a material with inherent antibacterial properties would be very beneficial. A series of strontium-doped zinc silicate (Ca-Sr-Na-Zn-Si) glass ceramics have been characterized in terms of their crystalline structure, biaxial flexural strength and antibacterial efficacy based on the identification of optimum sintering conditions. All three glass ceramics, namely, BT110, BT111, and BT112 were found to be fully crystalline, with BT111 and BT112 comprising of biocompatible crystalline phases. The biaxial flexural strengths of the three glass ceramics ranged from 70 to 149 MPa and were shown to be superior to those of clinically established ceramics in dry conditions and following incubation in simulated physiological conditions. The bacteriostatic effect for each glass ceramic was also established, where BT112 showed an inhibitory effect against three of the most common bacteria found at implantation sites, namely, Enterococcus faecalis, methicillin-resistant Staphylococcus aureus (MRSA), and Pseudomonas aeruginosa. The results of the evaluation suggest that the materials studied offer advantages over current clinical materials and indicate the potential suitability of the glass ceramics as therapeutic bone grafts.

  13. Influence of Sintering Temperature on Pore Structure and Electrical properties of Technologically Modified MgO-Al2O3 Ceramics

    Directory of Open Access Journals (Sweden)

    Halyna Klym

    2015-03-01

    Full Text Available Technologically modified spinel ceramics are prepared from Al2O3 and 4MgCO3×Mg(OH2×5H2O powders at 1200, 1300 and 1400 oC. The influence of sintering temperature on porous structure and exploitation properties of obtained humidity-sensitive MgO-Al2O3 ceramics are studied. It is shown that increasing of preparing temperature from 1200 to 1400 oC result in transformation of pore size distribution in ceramics from tri- to bi-modal including the open macro- and mesopores with sizes from tem to hundreds nm and nanopores until to a few nm. The studied ceramic elements with electrical resistances ~ 10-2-102 MОhm are high humidity sensitive in the region of 30-95 % with minimal hysteresis in adsorption-desorption cycles. It is established that increasing of humidity sensitivity in ceramics are related to achievement near to optimum pore size distribution and quantity of pores in the all regions. Prolonged degradation transformation in ceramics at higher temperature and relative humidity result in lose sensitivity up to 40-50 %.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5189

  14. Potential use of only Yb2O3in producing dense Si3N4ceramics with high thermal conductivity by gas pressure sintering.

    Science.gov (United States)

    Zhu, Xinwen; Zhou, You; Hirao, Kiyoshi; Ishigaki, Takamasa; Sakka, Yoshio

    2010-12-01

    Yb 2 O 3 is an efficient sintering additive for enhancing not only thermal conductivity but also the high-temperature mechanical properties of Si 3 N 4 ceramics. Here we report the fabrication of dense Si 3 N 4 ceramics with high thermal conductivity by the gas pressure sintering of α-Si 3 N 4 powder compacts, using only Yb 2 O 3 as an additive, at 1900 °C under a nitrogen pressure of 1 MPa. The effects of Yb 2 O 3 content, sample packing condition and sintering time on the densification, microstructure and thermal conductivity were investigated. Curves of the density plotted against the Yb 2 O 3 content exhibited a characteristic ' N ' shape with a local minimum at 3 mol% Yb 2 O 3 and nearly complete densification below and above this concentration. The effects of the sample packing condition on the densification, microstructure and thermal conductivity strongly depended on the Yb 2 O 3 content. The embedded condition led to more complete densification but also to a decrease in thermal conductivity from 119 to 94 W m -1 K -1 upon 1 mol% Yb 2 O 3 addition. The sample packing condition had little effect on the density and thermal conductivity (102-106 W m -1 K -1 ) at 7 mol% Yb 2 O 3 . The thermal conductivity value was strongly related to the microstructure.

  15. Potential use of only Yb2O3 in producing dense Si3N4 ceramics with high thermal conductivity by gas pressure sintering

    Directory of Open Access Journals (Sweden)

    Xinwen Zhu, You Zhou, Kiyoshi Hirao, Takamasa Ishigaki and Yoshio Sakka

    2010-01-01

    Full Text Available Yb2O3 is an efficient sintering additive for enhancing not only thermal conductivity but also the high-temperature mechanical properties of Si3N4 ceramics. Here we report the fabrication of dense Si3N4 ceramics with high thermal conductivity by the gas pressure sintering of α-Si3N4 powder compacts, using only Yb2O3 as an additive, at 1900 °C under a nitrogen pressure of 1 MPa. The effects of Yb2O3 content, sample packing condition and sintering time on the densification, microstructure and thermal conductivity were investigated. Curves of the density plotted against the Yb2O3 content exhibited a characteristic 'N' shape with a local minimum at 3 mol% Yb2O3 and nearly complete densification below and above this concentration. The effects of the sample packing condition on the densification, microstructure and thermal conductivity strongly depended on the Yb2O3 content. The embedded condition led to more complete densification but also to a decrease in thermal conductivity from 119 to 94 W m-1 K−1 upon 1 mol% Yb2O3 addition. The sample packing condition had little effect on the density and thermal conductivity (102–106 W m−1 K−1 at 7 mol% Yb2O3. The thermal conductivity value was strongly related to the microstructure.

  16. Influence of use of quartzite waste in moisture expansion of masses for ceramic tiles; Influencia do uso de residuo de quartzito na expansao por umidade de massas de revestimentos ceramicos planos

    Energy Technology Data Exchange (ETDEWEB)

    Medeiros, R.R.; Goncalves, W. P.; Cartaxo, J.M.; Ferreira, H.S.; Neves, G.A.; Ferreira, H.C., E-mail: rosinaldo.medeiros@ufrr.br, E-mail: wherllyson@yahoo.com.br, E-mail: julianamelo25@gmail.com, E-mail: hebersivini@gmail.com, E-mail: gelmires.neves@ufcg.edu.br, E-mail: heber.carlos@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2017-04-15

    The moisture expansion (ME) is characterized as an increase in physical dimensions of ceramic body when in contact with water (liquid or vapor). The ME phenomenon may contribute to the appearance of serious pathology in ceramic tiles such as cracks, detachment or more severe damages. This work aimed to study the problem of ME in ceramic masses added with quartzite waste for use in tiles using the dilatometry and three-point flexural strength methods. The raw materials were processed and characterized by laser diffraction particle size analysis, plasticity, chemical analysis, thermogravimetric and differential thermal analysis, and X-ray diffraction. The results showed that the addition of quartzite waste generally elevated ME values for bodies fired at temperatures below 1100 °C. For bodies fired at 1200 °C the results indicated high mechanical performance and ME decrease, and the best results for additive formulations was 15% of quartzite. (author)

  17. Effect of sintering temperature on the electromechanical properties of 0.945Bi0.5Na0.5TiO3-0.055BaZrO3 ceramics

    Science.gov (United States)

    Rahman, Jamil Ur; Hussain, Ali; Maqbool, Adnan; Malik, Rizwan Ahmed; Kim, Min Su; Kim, Myong Ho

    2015-04-01

    In this work, lead-free 0.945B0.5N0.5TiO3-0.055BaZrO3 (BNT-BZ) ceramics were synthesized by using conventional solid-state reaction method and the effect of different sintering temperatures (1145-1200 °C) on its structure and electromechanical properties were investigated. XRD patterns revealed single a phase-perovskite structure for all samples sintered at different temperatures. An optimum sintering temperature enhanced densification, promoted grain growth, and improve the dielectric and piezoelectric properties. However, at low (1145 °C) and high (1200 °C) sintering temperatures, the BNT-BZ ceramics showed inferior electromechanical properties. BNT-BZ ceramics sintered at an optimum temperature (1175 °C) showed an enhanced strain (0.39%) response at an applied electric field of 7 kV/mm with a high dynamic piezoelectric coefficient ( d 33* = 557 pm/V). These results can be attributed to the high density of the BNT-BZ ceramics sintered at 1175 °C.

  18. Disposition of excess plutonium using ''off-spec'' MOX pellets as a sintered ceramic waste form

    International Nuclear Information System (INIS)

    Armantrout, G.A.; Jardine, L.J.

    1996-02-01

    The authors describe a potential strategy for the disposition of excess weapons plutonium in a way that minimizes (1) technological risks, (2) implementation costs and completion schedules, and (3) requirements for constructing and operating new or duplicative Pu disposition facilities. This is accomplished by an optimized combination of (1) using existing nuclear power reactors to ''burn'' relatively pure excess Pu inventories as mixed oxide (MOX) fuel and (2) using the same MOX fuel fabrication facilities to fabricate contaminated or impure excess Pu inventories into an ''off-spec'' MOX solid ceramic waste form for geologic disposition. Diversion protection for the SCWF to meet the ''spent fuel standard'' introduced by the National Academy of Sciences can be achieved in at least three ways. (1) One can utilize the radiation field from defense high-level nuclear waste by first packaging the SCWF pellets in 2- to 4-L cans that are subsequently encapsulated in radioactive glass in the Defense Waste Processing Facility (DWPF) glass canisters (a ''can-in-canister'' approach). (2) One can add 137 Cs (recovered from defense wastes at Hanford and currently stored as CsCl in capsules) to an encapsulating matrix such as cement for the SCWF pellets in a small hot-cell facility and thus fabricate large monolithic forms. (3) The SCWF can be fabricated into reactor fuel-like pellets and placed in tubes similar to fuel assemblies, which can then be mixed in sealed repository containers with irradiated spent nuclear fuel for geologic disposition

  19. Sintering behavior and dielectric properties of BaTiO{sub 3} ceramics with glass addition for internal capacitor of LTCC

    Energy Technology Data Exchange (ETDEWEB)

    Hsiang, H.-I [Particulate Materials Research Center, Department of Resources Engineering, National Cheng Kung University, Tainan, Taiwan (China)], E-mail: hsingi@mail.ncku.edu.tw; Hsi, C.-S. [Department of Materials Science and Engineering, National United University, Miaoli, Taiwan (China); Huang, C.-C.; Fu, S.-L. [Department of Materials Science and Engineering, I-Shou University, Kaoshiung, Taiwan (China)

    2008-07-14

    The addition effects of ZnO-B{sub 2}O{sub 3}-SiO{sub 2} (ZBS) glass on both the sintering behavior and dielectric properties of BaTiO{sub 3} were investigated in developing low-temperature-fired BaTiO{sub 3}-based ceramics for LTCC devices. X-ray diffractometer (XRD), scanning electron microscopy (SEM), and a dilatometer were used to examine the effect of ZBS glass on BaTiO{sub 3} densification and the chemical reaction between the glass and BaTiO{sub 3}. The results indicate that ZBS glass can be used as a sintering aid to reduce the sintering temperature of BaTiO{sub 3} from 1300 to 900 deg. C without secondary phase formation. The dielectric properties of BaTiO{sub 3} with ZBS glass sintered at 900 deg. C show a relative density of 95%, a high dielectric constant of 994, and a dielectric loss of 1.6%.

  20. Microwave sintering of cordierite ceramic precursors obtained by starch direct consolidation; Sinterizacion por microondas de precursores ceramicos de cordierita obtenidos por consolidacion directa con almidon

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval, M.L.; Talou, M.H.; Camerucci, M.A., E-mail: andcamer@fi.mdp.edu.a [Consejo Nacional de Investigaciones Cientificas e Tecnicas (INTEMA-CONICET-UNMdP), Mar del Plata (Argentina). Inst. de Investigaciones en Ciencia y Tecnologia de Materiales. Lab. de Materiales Estructurales; Universidad Nacional de Mar Del Plata (UNMdP) (Argentina). Fac. de Ingenieria; Souto, P.M. de; Kiminami, R.H.G.A. [Universidade Federal de Sao Carlos (DEMa/UFScar), SP (Brazil). Dept. de Engenharia de Materiais

    2009-07-01

    Microwave sintering of cordierite disk precursors (mixture of kaolin, talc and alumina) with potato starch was studied. Green disks were obtained by thermal consolidation of stable aqueous suspensions of the ceramic powders (29.6 % vol.) with potato starch (11.5 % vol.) at 75 and 85 deg C, 4h; drying (50 deg C,12h) and calcination (650 deg C, 2h). The reaction-sintering by microwave heating (power: 2.45 GHz; heating rate: 50 deg C/min) at different temperatures (1250-1330 deg C) and dwell times (10-20 min) was carried out. For comparative purposes, the reaction-sintering by conventional heating was analyzed (1330 deg C, 4h a 3 deg C/min). The evolution of the phases as a function of temperature and time was studied by XRD analysis. The developed microstructures (dense or porous) were characterized by density and porosity measurements, and SEM. The obtained results were analyzed in relation to the characteristics of starch behavior in aqueous suspension at temperature and the employed consolidation and sintering conditions. (author)

  1. Bifunctional behavior of Er3+ ions as the sintering additive and the fluorescent agent in Er3+ single doped γ-AlON transparent ceramics

    International Nuclear Information System (INIS)

    Wang, Ying; Xie, Xiumin; Qi, Jianqi; Wang, Shanshan; Wei, Nian; Lu, Zhongwen; Chen, Xingtao; Lu, Tiecheng

    2016-01-01

    We report on the sintering promoting and fluorescent activator roles of Er 3+ in AlON:Er 3+ transparent ceramics prepared by pressureless sintering with Er 2 O 3 and AlON powder. There shows that the transparency of samples varied with the content of Er 2 O 3 additive. The AlON:Er 3+ ceramics showed upconversion luminescence peaking at 546 nm, 662 nm and 840 nm under the 980 nm excitation due to transition of 4 S 3/2 / 2 H 11/2 → 4 I 15/2 , 4 F 9/2 → 4 I 15/2 and 4 S 3/2 / 2 H 11/2 → 4 I 13/2 of Er 3+ ions, respectively. The infrared spectra exhibited strong emission at 1534 nm corresponds to 4 I 13/2 → 4 I 15/2 transition. The mechanism of the IR and visible emission bands in AlON:Er 3+ ceramics are discussed, which suggest it should be attractive for lighting and display devices applications.

  2. Effect of calcium fluoride on sintering behaviour of SiO2-CaO-Na2O-MgO glass-ceramic system

    Directory of Open Access Journals (Sweden)

    Bahman Mirhadi

    2012-09-01

    Full Text Available The crystallization characteristics of glasses based on the SiO2-CaO-Na2O-MgO (SCNM system containing calcium fluoride (CaF2 have been investigated by differential thermal analysis (DTA, X-ray diffraction (XRD and scanning electron microscopy (SEM. The partial replacement of CaO by CaF2 in the studied glass-ceramics led to the development of different crystalline phase assemblages, including wollastonite and diopside using various heat-treatment processes. With the increase of CaF2 content, the crystallization temperature of the glass and the strength of the crystallization peak temperature decreases. Addition of CaF2 up to 6.0 mol%, as expected, improved the sinterability. This sample reached to maximum density by sintering at 950 °C.

  3. Effect of ZrO2 on the sintering behavior, strength and high-frequency dielectric properties of electrical ceramic porcelain insulator

    Science.gov (United States)

    Singh Mehta, Niraj; Sahu, Praveen Kumar; Ershad, Md; Saxena, Vipul; Pyare, Ram; Ranjan Majhi, Manas

    2018-01-01

    In the present study, the effect of ZrO2 on the sintering, strength and dielectric behavior of electrical ceramic porcelain insulator with substituting alumina content by zirconia (in weight percentage from 0% to 30%) is investigated. The different composition of samples containing different zirconia (ZrO2) contents of 0, 10, 20, and 30 wt% are prepared using the uniaxial pressure technique applying 160 MPa pressure. Further, the prepared samples are also analyzed for sintering temperatures (1350 °C), and effects are observed on mechanical and electric properties of porcelain insulator. Different characterizations such as Dilatometer, x-ray diffraction, scanning electron microscopy and differential thermal analysis/thermo gravimetric analysis were used to evaluate the thermal, phase detection, micro structural and weight loss changes by increasing concentration of ZrO2 on base porcelain composition. At 1350 °C, for the composition having 20 wt% ZrO2 with 10 wt% alumina, the maximum density was observed 2.81 g cm-3 with a porosity of 2.23%. The highest tensile strength of 41 ± 3 MPa is observed for the same sample composition. The minimum value of thermal expansion coefficient is found to be in the range of 10-6 for the sample with 30 wt% ZrO2 content sintered at 1350 °C compared to other prepared samples. Similarly, the highest dielectric value (5.1-4.4) having dielectric loss (0.08-0.12) is achieved for the sample with 30 wt% ZrO2 content sintered at 1350 °C in the frequency range of 4-20 GHz at room temperature. According to the mechanical properties, the composition having 20 wt% ZrO2 on base ceramic porcelain composition has enormous potential to serve as a high strength refractory material. For dielectric properties, the composition having 30 wt% ZrO2 is more suitable for the electrical application.

  4. Mullite (3Al2O3·2SiO2 ceramics obtained by reaction sintering of rice husk ash and alumina, phase evolution, sintering and microstructure

    Directory of Open Access Journals (Sweden)

    M.F. Serra

    2016-03-01

    Partial densification was achieved (30% and highly converted materials were obtained. The developed microstructure consisted in a dense ceramic matrix with homogenous interconnected porosity, with a narrow pore size distribution below 20 μm. The developed material gives enough information for designing mullite ceramics materials with either porous or dense microstructures with structural, insulating or filtering applications employing RHA as silica source and calcined alumina as the only other raw material.

  5. Effects of BaCu(B2O5) addition on sintering temperature and microwave dielectric properties of Ba5Nb4O15–BaWO4 ceramics

    International Nuclear Information System (INIS)

    Jia Rui-Long; Su Hua; Tang Xiao-Li; Jing Yu-Lan

    2014-01-01

    The effects of BaCu(B 2 O 5 ) (BCB) addition on the microstructure, phase formation, and microwave dielectric properties of Ba 5 Nb 4 O 15 −BaWO 4 ceramic are investigated. As a sintering aid, BaCu(B 2 O 5 ) ceramic could effectively lower the sintering temperature of Ba 5 Nb 4 O 15 −BaWO 4 ceramic from 1100 °C to 950 °C due to the liquid-phase effect. Meanwhile, BaCu(B 2 O 5 ) addition effectively improves the densification of Ba 5 Nb 4 O 15 −BaWO 4 ceramic and significantly influences the microwave dielectric properties. X-ray diffraction analysis reveals that Ba 5 Nb 4 O 15 and BaWO 4 coexist with no crystal phase of BaCu(B 2 O 5 ) in the sintered ceramics. The Ba 5 Nb 4 O 15 −BaWO 4 ceramics with 1.0 wt% BaCu(B 2 O 5 ) sintered at 950 °C for 2 h presents good microwave dielectric properties of ε r = 19.0, high Q×f of 33802 GHz and low τ f of 2.5 ppm/°C. (condensed matter: electronic structure, electrical, magnetic, and optical properties)

  6. Influence of incorporation of powder of printed circuit boards on technological properties and microstructure of triaxial ceramics

    International Nuclear Information System (INIS)

    Stafford, F.N.; Hotza, D.

    2012-01-01

    Using the methodology of experiments with mixtures, seven formulations of clay, phyllite, and printed circuit boards (PCB) were obtained to study the influence of this waste on triaxial ceramic tiles. Each formulation was processed under conditions similar to those used in the ceramic tiles industry, and characterized for fired modulus of rupture (FMoR) and water absorption (WA). The samples sintered at 1180°C were also subjected to analysis by XRD and SEM. The lowest resistance was observed in samples with 40% residue, while the highest strength occurred for samples with 14% residue, which reached average values of mechanical strength and water absorption of 35.0 MPa and 2.0%, respectively. The microstructure showed that it is possible to use waste of PCB in triaxial ceramic, which exhibits a fluxing behavior and it has an important effect on the sinterability and the development of appropriate microstructures. (author)

  7. Fabrication of ceramic wall tiles and their use in the uptake of radioactive 137Cs, 90Sr and 57Co

    International Nuclear Information System (INIS)

    Khalil, T.K.; El-Gammal, B.; Abou El-Nour, F.; Bossert, J.

    2003-01-01

    Egyptian waste materials as air cooled blast furanace slag's were added in different quantities to mixtures of egyptian raw materials applying the single fast firing technique for producing wall tiles. The physico-chemical characteristics of the waste materials as well as the raw materials were studied before and after the thermal treatment. The reactions occurred during the firing procces and the formation of the end phases were followed using DTA-TG, X-ray diffractometry and heating microscopy. The effect of composition on bend strength, water absorption and firing shrinkage was studied. As a result, promising wall tiles with high bend strength, low water absorption and low firing shrinkage, containing high percentage of waste materials (50 wt% of the slag) and fired at 1100degree C for 30 minures were fabricated

  8. Production of novel ceramic materials from coal fly ash and metal finishing wastes

    Energy Technology Data Exchange (ETDEWEB)

    Little, M.R.; Adell, V.; Cheeseman, C.R. [Centre for Environmental Control and Waste Management, Department of Civil and Environmental Engineering, Skempton Building, Imperial College London, London SW7 2AZ (United Kingdom); Boccaccini, A.R. [Department of Materials, Imperial College London, Prince Consort Road, London SW7 2BP (United Kingdom)

    2008-09-15

    Fly ash from coal fired power stations is a potential raw material for the production of ceramic tiles, bricks and blocks. Previous work has demonstrated that the addition of metals can significantly alter fly ash sintering. Metal finishing produces problematic waste filter cakes and sludges that are increasingly difficult to dispose of to landfill. The objective of this research was to investigate the effect of selected metal finishing wastes on the properties of sintered fly ash. A 10 wt.% addition of dried metal finishing sludge obtained from the phosphate bath at a tri-cationic phosphating operation significantly reduced the sintering temperature for maximum density by approximately 75 C. The addition of the phosphate bath sludge also reduced leaching of As, to the extent that fly ash ceramics containing this waste would be classified as inert. Potential industrial applications for these novel waste-derived ceramic materials are discussed. (author)

  9. PROCESSING AND PROPERTY EVALUATION OF MUBI CLAY TOWARDS GLAZED FLOOR TILES PRODUCTION

    OpenAIRE

    Nathan .C.

    2008-01-01

    Five different types of clay samples were mixed with various percentages of Silica sand to produced glazed ceramic floor tiles. Manual compression force was used to compress the mixture to produce ceramic tiles. The tiles were dried and heated using an electric furnace at a temperature of 1250OC. the tiles produced were experimentally tested for their porosity, hardness and impact. The results of the properties of the ceramic tiles produced were found to fulfill or present reasonable values w...

  10. Effect of sintering aid on microwave dielectric behaviors of Ni{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Tseng, Ching-Fang, E-mail: cftseng@nuu.edu.tw; Chen, Chao-Chen; Lin, Chen-Wei

    2014-10-15

    The effects of ZnO glass addition on the microwave dielectric properties of Ni{sub 0.5}Ti{sub 0.5}NbO{sub 4} (NTN) ceramics prepared by solid-state reaction method have been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS). The pure NTN ceramics have ε{sub r} of 60.6, Q × f value of 70,100 GHz, and τ{sub f} value of 76.6 ppm {sup °}C{sup −1} sintered at 1140 °C for 6 h. The results indicate that the addition of ZnO can effectively benefit the densification and further improve the dielectric constant. Moreover, the lower sintering temperature of NTN ceramics from 1140 to 930 °C is obtained by the addition of ZnO glass. However, an excess of ZnO suppresses the grain growth and decreases the Q × f value of NTN ceramics. The NTN ceramics with 2 wt% ZnO sintered at 930 °C for 6 h possess promising microwave dielectric properties: ε{sub r} of 56.3, Q × f value of 67,000 GHz, and τ{sub f} value of 78.6 ppm °C{sup −1}, which shows that the materials are suitable for low-temperature co-fired ceramics applications. - Highlights: • Microwave dielectric properties of NTN ceramics with sintering aid for LTCC applications were investigated. • ZnO-doped NTN ceramics decreased the sintering temperature to 930 °C for LTCC applications. • The ε{sub r} of 56.7, Q × f of 67,000, and τ{sub f} of +78.6 were obtained for 2 wt% ZnO-doped NTN ceramics sintered at 930 °C for 6 h. • A significant maintenance of dielectric properties was achieved by ZnO-doped NTN system sintered at 930 °C.

  11. THE POLARIZING EFFECTS IN SINTERED KAOLIN

    African Journals Online (AJOL)

    compacted and sintered density of the ceramic have been studied, and a density — pressure relationship for before- and after-sintering conditions obtained. INTRODUCTION. Ceramics have been known to mankind for thousands of years, and have been used in construction materials. In many applications, ceramics have.

  12. Mechanical characteristics of hybrid multilayer Green Tape[sup TM] ceramics sintered in a 2. 45 GHz single mode microwave cavity. [A commercial alumina-based product

    Energy Technology Data Exchange (ETDEWEB)

    Bansky, J.; Engemann, J. (Univ. of Wuppertal (Germany)); Bartley, D.; Asmussen, J.; Case, E.; Connery, S. (Michigan State Univ., East Lansing (United States))

    1993-04-01

    Research indicates that microwave energy offers many advantages over conventional heating methods. These advantages generally can be divided into two categories. One of them is the reduction in processing time and temperature, and the second one is the fabrication of materials with unique and/or superior properties. Microwave energy appears to be especially advantageous for the processing of many types of ceramics requiring high thermal process temperatures. This is connected with the increased coupling efficiency of ceramics at high temperatures with the microwave energy, the more uniform volumetric heating, and increased densification rates at lower processing temperatures. This paper describes microwave sintering of a commercial alumina-based product, Green Tape[sup TM] Dielectric 851AT (DuPont), that is designed for use as a material for hybrid integrated multilayer structures in the production of hybrid integrated circuits, as well as for some unconventional applications (ion optics, sensors, etc) (4,5). This study compares mechanical properties of conventionally and microwave sintered Green Tape[sup TM] 851AT hybrid multilayer structures.

  13. Sinterização de cerâmicas em microondas. Parte I: aspectos fundamentais Microwave sintering of ceramics. Part I: fundamental aspects

    Directory of Open Access Journals (Sweden)

    R. R. Menezes

    2007-03-01

    Full Text Available O processamento de materiais baseado no aquecimento por meio de energia de microondas vem ganhado a cada dia mais destaque e importância em várias aplicações industriais, em virtude de uma série de vantagens em potenciais frente aos métodos convencionais de aquecimento. Na sinterização de materiais cerâmicos o uso de microondas permite redução no tempo de processamento, economia de energia e melhora na uniformidade microestrutural dos corpos cerâmicos. Como conseqüência das vantagens frente às técnicas de aquecimentos convencionais, a sinterização usando microondas vem sendo estudada por vários grupos de pesquisa em todo o mundo. Entretanto, os benefícios do uso das microondas só são obtidos quando a sinterização é realizada com o controle e entendimento científico de uma série de parâmetros e aspectos envolvidos no processo. Assim, esse trabalho tem por objetivo abordar aspectos científicos fundamentais do processo de sinterização de cerâmicas usando microondas, enfocando particularmente a interação matéria/microondas, aspectos peculiares do processo e a técnica de sinterização híbrida.Processing of materials based on heating by microwave energy has gained increasing importance in many industrial applications due to its potential advantages over conventional heating methods. In the sintering of ceramic materials, the use of microwave energy decreases the processing time, saves energy and improves the microstructural homogeneity of ceramic bodies. These advantages have motivated various research groups around the world to study microwave sintering. However, the benefits deriving from the use of microwaves depend on the control and scientific understanding of the parameters and aspects of the process. This paper offers a review of the fundamental scientific aspects of microwave sintering of ceramics, focusing on the interaction between materials and microwaves and highlighting particular points of the hybrid

  14. Apparent density measurement of the ceramic tiles in a quick, harmless and non-destructive way; Medida de la densidad aparente de baldosas ceramicas de forma rapida, inocua y no destructiva

    Energy Technology Data Exchange (ETDEWEB)

    Mallol, G.; Llorens, D.; Boix, J.; Aguilella, M.; Foucard, L.; Arnau, J.M.

    2010-07-01

    This study addresses the technical feasibility of using a new method of determining the bulk density distribution in ceramic tiles of all possible sizes. This new technique is based on the measurement of pressure distribution inside the press die cavity, using paper that is sensitive to the applied pressure, in addition to the composition compaction diagram. The measurement procedure and methodology have been fine-tuned, studying how this measurement, together with its precision and reproducibility, is influenced by certain external factors. After the capability of the method had been confirmed, it was used to obtain the bulk density distributions of industrially processed ceramic tiles. This new measuring method is rapid, simple to use, and neither destructive nor toxic. The developed computer application enables a bulk density map to be obtained, defective areas to be readily detected, and allows complete data analysis. (Author).

  15. A new temperature stable microwave dielectric ceramics: ZnTiNb{sub 2}O{sub 8} sintered at low temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Guo Mei [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Gong Shuping, E-mail: spgong@mail.hust.edu.cn [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Dou Gang; Zhou Dongxiang [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2011-05-19

    Highlights: > The sintering temperature of ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} ceramics with BCB was reduced to 950 deg. C. > The {tau}{sub f} was modified to 0 ppm/deg. C with reasonably good Q x f and {epsilon}{sub r}. > The {epsilon}{sub r} = 38.89, Q x f = 14,500 GHz and {tau}{sub f} = 0 ppm/deg. C were achieved. > It represented very promising candidates as LTCC dielectric materials. - Abstract: The phases, microstructure and microwave dielectric properties of ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} composite ceramics with different weight percentages of BaCu(B{sub 2}O{sub 5}) additive prepared by solid-state reaction method have been investigated using the X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The results showed that the microwave dielectric properties were strongly dependent on densification, grain sizes and crystalline phases. The sintering temperature of ZnTiNb{sub 2}O{sub 8} ceramics was reduced from 1250 deg. C to 950 deg. C by doping BaCu(B{sub 2}O{sub 5}) additive and the temperature coefficient of resonant frequency ({tau}{sub f}) was adjusted from negative value of -52 ppm/deg. C to 0 ppm/deg. C by incorporating TiO{sub 2}. Addition of 2 wt% BaCu(B{sub 2}O{sub 5}) in ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} (x = 0.8) ceramics sintered at 950 deg. C showed excellent dielectric properties of {epsilon}{sub r} = 38.89, Q x f = 14,500 GHz (f = 4.715 GHz) and {tau}{sub f} = 0 ppm/deg. C, which represented very promising candidates as LTCC dielectrics for LTCC applications.

  16. Phase-Pure of BiFeO3 Ceramic Based on Citric Acid - Assisted Gel by Sintering Time Variation

    Science.gov (United States)

    Suastiyanti, Dwita; Ismojo

    2017-07-01

    Bismuth ferrite powder (BiFeO3/BFO) with high purity was synthesized by sol-gel process. It was used Bi5O(OH)9(NO3)4 and Fe(NO3)3.9H2O as main compound sources. Citric acid (C6H8O7) was used as fuell. As multiferroic material, BFO promises important technological applications in several devices like data strorage, spinotronics, sensor, actuator devices etc. This research would know the optimum process condition of sol-gel process to produce BFO powder by varying of sintering time. The novelty of this research is how to produce BFO in single phase by simple method. It was used calcination condition at 160°C for 4 hours and sintering condition at 600°C with varying of sintering time of 4, 6 and 8 hours. Thermogravimetric Analysis/Differential Thermal Analysis (TGA/DTA), X Ray Diffraction (XRD) and Scanning Electron Microscope (SEM) were used to characterize the powder. Loss of mass and heat flow were seen at TGA/DTA test at 160°C approximately (used as reference of calcination temperature). BFO powder sintered at for 8 hours has no secondary phase, meanwhile for another sintering time (4 and 6 hours) it has Bi2O3 as secondary phase. It is also show at SEM observation result that powder with sintering time of 8 hours has finer grain than of 4 and 6 hours sintering at the same temperature. The grains of BFO powder has heterogenous in size, shape and still agglomerated.

  17. The influence of clay fineness upon sludge recycling in a ceramic matrix

    Science.gov (United States)

    Szőke, A. M.; Muntean, M.; Sándor, M.; Brotea, L.

    2016-04-01

    The feasibility of sludge recycling in the ceramic manufacture was evaluated through laboratory testing. Such residues have similar chemical and mineralogical composition with the raw mixture of the green ceramic body used in construction. Several ceramic masses with clay and various proportion of sludge have been synthesized and then characterized by their physical-mechanical properties. The fineness of the clay, the main component of the green ceramic body, has been considered for every raw mixture. The proportion of the sludge waste addition depends on the clay fineness and the sintering capacity also, increases with the clay fineness. The ceramic properties, particularly, the open porosity, and mechanical properties, in presence of small sludge proportion (7, 20%) shows small modification. The introduction of such waste into building ceramic matrix (bricks, tiles, and plates) has a very good perspective.

  18. Influence of B2O3 content on sintering behaviour and dielectric properties of La2O3-B2O3-CaO/Al2O3 glass-ceramic composites for LTCC applications

    Science.gov (United States)

    Wang, F. L.; Zhang, Y. W.; Chen, X. Y.; Mao, H. J.; Zhang, W. J.

    2018-01-01

    La2O3-B2O3-CaO glasses with different B2O3 content were synthesized by melting method to produce glass/ceramic composites in this work. XRD and DSC results revealed that the diminution of B2O3 content was beneficial to increase the crystallization tendency of glass and improve the quality of crystalline phase, while decreasing the effect of glass during sintering process as sintering aids. The choice of glass/ceramic mass ratio was also influenced by the B2O3 content of glass. Dense samples sintered at 875 ºC showed good dielectric properties which meet the requirement of LTCC applications: moderate dielectric constant (7.8-9.4) and low dielectric loss (2.0×10-3).

  19. Role of sintering time, crystalline phases and symmetry in the piezoelectric properties of lead-free KNN-modified ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Rubio-Marcos, F., E-mail: frmarcos@icv.csic.es [Electroceramic Department, Instituto de Ceramica y Vidrio, CSIC, Kelsen 5, 28049 Madrid (Spain); Marchet, P.; Merle-Mejean, T. [SPCTS, UMR 6638 CNRS, Universite de Limoges, 123, Av. A. Thomas, 87060 Limoges (France); Fernandez, J.F. [Electroceramic Department, Instituto de Ceramica y Vidrio, CSIC, Kelsen 5, 28049 Madrid (Spain)

    2010-09-01

    Lead-free KNN-modified piezoceramics of the system (Li,Na,K)(Nb,Ta,Sb)O{sub 3} were prepared by conventional solid-state sintering. The X-ray diffraction patterns revealed a perovskite phase, together with some minor secondary phase, which was assigned to K{sub 3}LiNb{sub 6}O{sub 17}, tetragonal tungsten-bronze (TTB). A structural evolution toward a pure tetragonal structure with the increasing sintering time was observed, associated with the decrease of TTB phase. A correlation between higher tetragonality and higher piezoelectric response was clearly evidenced. Contrary to the case of the LiTaO{sub 3} modified KNN, very large abnormal grains with TTB structure were not detected. As a consequence, the simultaneous modification by tantalum and antimony seems to induce during sintering a different behaviour from the one of LiTaO{sub 3} modified KNN.

  20. Análise do comportamento de queima de argilas e formulações para revestimento cerâmico Analysis of the firing behavior of clays and formulations for ceramic tiles

    Directory of Open Access Journals (Sweden)

    M. M. T. Moreno

    2009-09-01

    Full Text Available O uso de argilas de queima vermelha para a fabricação de placas cerâmicas para revestimentos tornou-se importante devido aos avanços tecnológicos e à qualidade da matéria-prima. Neste processo a moagem é feita por via seca e as temperaturas máximas de queima são maiores que 1000 ºC, ocorrendo reações de sinterização via fase líquida. Este trabalho aborda diversos aspectos que envolvem a queima deste tipo de argilas e suas misturas visando obter as melhores condições de sinterização. As argilas individuais foram analisadas usando os seguintes parâmetros: % em peso na composição, temperatura máxima de queima e absorção de água. Corpos-de-prova foram queimados em laboratório, em temperaturas de 800 a 1100 ºC, sendo que depois da caracterização das propriedades individuais, combinações binárias e ternárias foram processadas nas mesmas condições e analisadas. Os resultados obtidos permitiram elaborar uma proposta para preparar misturas com base nas características das matérias-primas. Devido a que as combinações apresentam variações, que dependem principalmente da distribuição do tamanho das partículas e conteúdo de fundentes, é necessário fazer correções na composição para alcançar as propriedades desejadas, o que é facilitado com a metodologia proposta.The use of red fired clays for the production of ceramic tiles has become important due to the technological progress and the improvement of raw material quality. In this processing, dry milling is used and the maximum firing temperatures are larger than 1000 ºC with the occurrence of sintering reactions through liquid phase. In this work, the behavior of red clays and their mixtures to obtain the best sintering conditions was studied. Individual types of clay were analyzed using the following parameters: wt.% in the composition, maximum firing temperature and absorption of water of the individual raw materials. Test specimens were fired in

  1. Sintering and Characterization of (Li, Sb, Ta-Modified (Na, KNbO3 Lead-Free Ceramics

    Directory of Open Access Journals (Sweden)

    Peng Qi

    2011-01-01

    scanning electron microscopy (SEM and optical microscopy. The KNLNT-S8 sample sintered at 1100°C possessed highest piezoelectric constant 33 and high-field piezoelectric strain coefficient ∗33 of 332 pC/N and 530 pm/V, respectively, with electromechanical coupling factors of 0.52 and of 0.48.

  2. Basic study of Eu.sup.2+./sup.-doped garnet ceramic scintillator produced by spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Sugiyama, K.; Yanagida, T.; Fujimoto, Y.; Yokota, Y.; Ito, A.; Nikl, Martin; Goto, T.; Yoshikawa, A.

    2012-01-01

    Roč. 35, č. 2 (2012), s. 222-226 ISSN 0925-3467 R&D Projects: GA MŠk LH12150 Institutional research plan: CEZ:AV0Z10100521 Keywords : Eu 2+ 5d–4f transition * scintillator * spark plasma sintering Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.918, year: 2012

  3. Influence of ZnO/MgO substitution on sintering, crystallisation, and bio-activity of alkali-free glass-ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kapoor, Saurabh [Department of Materials and Ceramics Engineering, University of Aveiro, CICECO, 3810-193 Aveiro (Portugal); Goel, Ashutosh [Department of Materials Science and Engineering, Rutgers, The State University of New Jersey, Piscataway, NJ 08854-8065 (United States); Correia, Ana Filipa [Department of Materials and Ceramics Engineering, University of Aveiro, CICECO, 3810-193 Aveiro (Portugal); Pascual, Maria J. [Instituto de Cerámica y Vidrio (CSIC), Kelsen 5, Campus de Cantoblanco, 28049 Madrid (Spain); Lee, Hye-Young; Kim, Hae-Won [Institute of Tissue Regeneration Engineering (ITREN) & College of Dentistry, Dankook University, Cheonan 330714 (Korea, Republic of); Department of Nanobiomedical Science & BK21 PLUS NBM Global Research Centre for Regenerative Medicine, Dankook University, Cheonan 330714 (Korea, Republic of); Ferreira, José M.F., E-mail: jmf@ua.pt [Department of Materials and Ceramics Engineering, University of Aveiro, CICECO, 3810-193 Aveiro (Portugal)

    2015-08-01

    The present study reports on the influence of partial replacement of MgO by ZnO on the structure, crystallisation behaviour and bioactivity of alkali-free bioactive glass-ceramics (GCs). A series of glass compositions (mol%): 36.07 CaO–(19.24 − x) MgO–x ZnO–5.61 P{sub 2}O{sub 5}–38.49 SiO{sub 2}–0.59 CaF{sub 2} (x = 2–10) have been synthesised by melt–quench technique. The structural changes were investigated by solid-state magic angle spinning nuclear magnetic resonance (MAS-NMR), X-ray diffraction and differential thermal analysis. The sintering and crystallisation behaviours of glass powders were studied by hot-stage microscopy and differential thermal analysis, respectively. All the glass compositions exhibited good densification ability resulting in well sintered and mechanically strong GCs. The crystallisation and mechanical behaviour were studied under non-isothermal heating conditions at 850 °C for 1 h. Diopside was the primary crystalline phase in all the GCs followed by fluorapatite and rankinite as secondary phases. Another phase named petedunnite was identified in GCs with ZnO content > 4 mol. The proliferation of mesenchymal stem cells (MSCs) and their alkaline phosphatase activity (ALP) on GCs was revealed to be Zn-dose dependent with the highest performance being observed for 4 mol% ZnO. - Highlights: • The addition of zinc to glasses decreased T{sub g} and promoted crystallisation. • Zinc enhanced the sintering ability and increased mechanical strength by 36%. • The apatite formation ability decreased with increasing Zn contents. • Zinc stimulated mesenchymal stem cell proliferation in a dose dependent manner.

  4. High-strength CAD/CAM-fabricated veneering material sintered to zirconia copings--a new fabrication mode for all-ceramic restorations.

    Science.gov (United States)

    Beuer, Florian; Schweiger, Josef; Eichberger, Marlis; Kappert, Heinrich F; Gernet, Wolfgang; Edelhoff, Daniel

    2009-01-01

    With this in vitro study the fracture strength of zirconia-based crown copings being veneered with a CAD/CAM generated high-strength ceramic cap by sintering is compared with anatomically identical zirconia-based crowns, which were either overpressed or veneered by the layering technique for completion. A 1.2mm, 360 degrees chamfer preparation was performed on a second maxillary molar and was dublicated 15 times in a cobalt-chromium-alloy. A sample of 45 zirconia copings was produced and divided into three groups. In the first group (VT) zirconia copings received conventional veneering in layering technique, in the second group the veneering porcelain was pressed over the zirconia coping (PT), and for the third group (ST) a CAD/CAM-fabricated high-strength anatomically shaped veneering cap was sintered onto the zirconia coping. All crowns were cemented conventionally onto their dies and tested in the universal testing machine until clinical failure. The fracture load data were compared by a one-way analysis of variance and a multiple comparison posthoc test (alphacrowns and fixed partial dentures with a potential lower risk of chippings.

  5. Effect of air annealing on the color center in Yb:Y3Al5O12 transparent ceramics with MgO as sintering additive

    Science.gov (United States)

    Lu, Zhongwen; Lu, Tiecheng; Wei, Nian; Zhang, Wei; Ma, Benyuan; Qi, Jianqi; Guan, Yongbing; Chen, Xingtao; Wu, Huajun; Zhao, Yu

    2015-09-01

    High quality Yb:Y3Al5O12 (YAG) transparent ceramics were fabricated by vacuum sintering with MgO as sintering aids. The Yb:YAG samples were annealed at 1250-1450 °C for 20 h in air. The experimental results showed that the transparency of Yb:YAG samples declined markedly with the annealing temperatures of 1250-1450 °C. The samples became increasingly orange-yellow in color with the increase of annealing temperature. The potential reasons of discoloration were discussed for the first time. It was attributed to the complex color center [Mg2+F+] formed during the annealing, which was evidenced by optical absorption in the range of 300-500 nm wavelength and the presence of an electron spin resonance (ESR) line at g = 1.9806. The formation mechanism of the complex color center was explained in detail. The complex color center can be eliminated after post-HIP (hot isostatic pressing). And by air annealing and post-HIP, the transmittance of the samples increased from 80.3% to 83.4%.

  6. Phase and Microstructural Correlation of Spark Plasma Sintered HfB2-ZrB2 Based Ultra-High Temperature Ceramic Composites

    Directory of Open Access Journals (Sweden)

    Ambreen Nisar

    2017-07-01

    Full Text Available The refractory diborides (HfB2 and ZrB2 are considered as promising ultra-high temperature ceramic (UHTCs where low damage tolerance limits their application for the thermal protection system in re-entry vehicles. In this regard, SiC and CNT have been synergistically added as the sintering aids and toughening agents in the spark plasma sintered (SPS HfB2-ZrB2 system. Herein, a novel equimolar composition of HfB2 and ZrB2 has shown to form a solid-solution which then allows compositional tailoring of mechanical properties (such as hardness, elastic modulus, and fracture toughness. The hardness of the processed composite is higher than the individual phase hardness up to 1.5 times, insinuating the synergy of SiC and CNT reinforcement in HfB2-ZrB2 composites. The enhanced fracture toughness of CNT reinforced composite (up to a 196% increment surpassing that of the parent materials (ZrB2/HfB2-SiC is attributed to the synergy of solid solution formation and enhanced densification (~99.5%. In addition, the reduction in the analytically quantified interfacial residual tensile stress with SiC and CNT reinforcements contribute to the enhancement in the fracture toughness of HfB2-ZrB2-SiC-CNT composites, mandatory for aerospace applications.

  7. Densification and mechanical properties of sintered Al{sub 2}O{sub 3}-Y{sub 3}Al{sub 5}O{sub 12} ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Paneto, Flavio Jose; Pereira, Joaquim Lopes; Oliveira, Jean de Lima; Jesus Filho, Edson de; Silva, Leandro Anselmo da; Cabral, Ricardo de Freitas; Santos, Claudinei dos [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Lima, Eduardo de Sousa [Institutlo Militar de Engenharia (IME), Rio de Janeiro, RJ (Brazil)

    2014-06-15

    In this work, Al{sub 2}O{sub 3}-Y{sub 3}Al{sub 5}O{sub 12} ceramic composites were developed with different proportions of Al{sub 2}O{sub 3}-Y{sub 3}Al{sub 5}O{sub 12}, which were mixed and compacted at different pressures of 40MPa to 100MPa, being consequently sintered at 1600 deg C-2h. The sintered samples were characterized by X-ray diffraction presenting α-Al{sub 2}O{sub 3} and Y{sub 3}Al{sub 5}O{sub 12} as crystalline phases. Samples with relative densities ranging from 78 to 80% and 87 to 91% were obtained depending on the composition and the compaction pressure used. The hardness values obtained were of 1010 to 1080HV and 370- 470HV, for mixes Al{sub 2}O{sub 3}-Y{sub 3}Al{sub 5}O{sub 12} having the composition with levels of 20 and 36.5wt.%, respectively. (author)

  8. Influence of ZnO/MgO substitution on sintering, crystallisation, and bio-activity of alkali-free glass-ceramics.

    Science.gov (United States)

    Kapoor, Saurabh; Goel, Ashutosh; Correia, Ana Filipa; Pascual, Maria J; Lee, Hye-Young; Kim, Hae-Won; Ferreira, José M F

    2015-08-01

    The present study reports on the influence of partial replacement of MgO by ZnO on the structure, crystallisation behaviour and bioactivity of alkali-free bioactive glass-ceramics (GCs). A series of glass compositions (mol%): 36.07 CaO-(19.24-x) MgO-x ZnO-5.61 P2O5-38.49 SiO2-0.59 CaF2 (x=2-10) have been synthesised by melt-quench technique. The structural changes were investigated by solid-state magic angle spinning nuclear magnetic resonance (MAS-NMR), X-ray diffraction and differential thermal analysis. The sintering and crystallisation behaviours of glass powders were studied by hot-stage microscopy and differential thermal analysis, respectively. All the glass compositions exhibited good densification ability resulting in well sintered and mechanically strong GCs. The crystallisation and mechanical behaviour were studied under non-isothermal heating conditions at 850 °C for 1h. Diopside was the primary crystalline phase in all the GCs followed by fluorapatite and rankinite as secondary phases. Another phase named petedunnite was identified in GCs with ZnO content >4 mol. The proliferation of mesenchymal stem cells (MSCs) and their alkaline phosphatase activity (ALP) on GCs was revealed to be Zn-dose dependent with the highest performance being observed for 4 mol% ZnO. Copyright © 2015 Elsevier B.V. All rights reserved.

  9. The Sad Case of the Columbine Tiles.

    Science.gov (United States)

    Dowling-Sendor, Benjamin

    2003-01-01

    Analyzes free-speech challenge to school district's guidelines for acceptable expressions on ceramic tiles painted by Columbine High School students to express their feelings about the massacre. Tenth Circuit found that tile painting constituted school-sponsored speech and thus district had the constitutional authority under "Hazelwood School…

  10. Effect of polymorphism of Al2O3 on the sintering and microstructure of transparent MgAl2O4 ceramics

    Science.gov (United States)

    Han, Dan; Zhang, Jian; Liu, Peng; Wang, Shiwei

    2017-09-01

    Transparent MgAl2O4 ceramics were fabricated by reactive sintering in air followed by hot isostatic press treatment using commercial Al2O3 powder (γ-Al2O3 or α-Al2O3) and MgO powder as raw materials. The densification rate, microstructure and optical properties of the ceramics were investigated. Densification temperature of the sample from γ-Al2O3/MgO was lower than that from α-Al2O3/MgO. However, in-line transmission (2 mm thick) of the sample from α-Al2O3/MgO at the wavelength of 600 nm and 1100 nm were respectively 77.7% and 84.3%, higher than those (66.7%, 81.4%) of the sample from γ-Al2O3/MgO. SEM observation revealed that the sample from α-Al2O3/MgO exhibited a homogeneous and pore-free microstructure, while, the sample from γ-Al2O3/MgO showed an apparent bimodal microstructure containing pores.

  11. Utilização do resíduo da extração de esmeraldas em uma formulação de massa de revestimento cerâmico Use of the extraction residue of emeralds in a formulation mass of ceramic tiles

    Directory of Open Access Journals (Sweden)

    R. F. Cavalcante

    2012-06-01

    volumes of waste generated and emerald are constantly abandoned in the environment, contributing negatively to their preservation. On the other hand the interest in the use of mining waste as an additive in production of ceramic materials has grown among researchers in recent years. The ceramic industry is constantly seeking to expand the market for the sector and trying to improve product quality and increase the variety of applications. The technology of obtaining ceramic coating that uses waste from mining is still a largely unexplored market. Thus, the purpose of this study was to characterize the waste generated from mining emerald as well as to evaluate its potential use as raw material for production melting of ceramic tiles. Ceramic mixtures were prepared from raw materials characterized by X-ray fluorescence and X-ray diffraction. Five compositions were prepared using the waste codes of emeralds from 0%, 10%, 20%, 30% and 40%. Samples were prepared by pressing, sintered at 1000, 1100 and 1200 ºC and characterized to establish their mineralogical composition, water absorption, linear shrinkage and modulus of rupture. The results showed that the residue of emeralds studied can be embedded in the mass of ceramic tiles up to 20% in replacement of feldspar without compromising the end product properties.

  12. Compositional Design of Dielectric, Ferroelectric and Piezoelectric Properties of (K, Na)NbO3 and (Ba, Na)(Ti, Nb)O3 Based Ceramics Prepared by Different Sintering Routes

    Science.gov (United States)

    Eiras, José A.; Gerbasi, Rosimeire B. Z.; Rosso, Jaciele M.; Silva, Daniel M.; Cótica, Luiz F.; Santos, Ivair A.; Souza, Camila A.; Lente, Manuel H.

    2016-01-01

    Lead free piezoelectric materials are being intensively investigated in order to substitute lead based ones, commonly used in many different applications. Among the most promising lead-free materials are those with modified NaNbO3, such as (K, Na)NbO3 (KNN) and (Ba, Na)(Ti, Nb)O3 (BTNN) families. From a ceramic processing point of view, high density single phase KNN and BTNN ceramics are very difficult to sinter due to the volatility of the alkaline elements, the narrow sintering temperature range and the anomalous grain growth. In this work, Spark Plasma Sintering (SPS) and high-energy ball milling (HEBM), following heat treatments (calcining and sintering), in oxidative (O2) atmosphere have been used to prepare single phase highly densified KNN (“pure” and Cu2+ or Li1+ doped), with theoretical densities ρth > 97% and BTNN ceramics (ρth ~ 90%), respectively. Using BTTN ceramics with a P4mm perovskite-like structure, we showed that by increasing the NaNbO3 content, the ferroelectric properties change from having a relaxor effect to an almost “normal” ferroelectric character, while the tetragonality and grain size increase and the shear piezoelectric coefficients (k15, g15 and d15) improve. For KNN ceramics, the results reveal that the values for remanent polarization as well as for most of the coercive field are quite similar among all compositions. These facts evidenced that Cu2+ may be incorporated into the A and/or B sites of the perovskite structure, having both hardening and softening effects. PMID:28773304

  13. Low temperature sintering and microwave dielectric properties of ZnTiNb{sub 2}O{sub 8} ceramics with BaCu(B{sub 2}O{sub 5}) additions

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Dongxiang; Dou Gang [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Guo Mei, E-mail: guomei521521@163.com [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Gong Shuping [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2011-11-01

    Highlights: {yields} The sintering temperature of ZnTiNb{sub 2}O{sub 8} ceramics with BCB was reduced to 950 deg. C. {yields} The properties were dependent on densification, grain sizes and crystalline phases. {yields} The {epsilon}{sub r} 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and {tau}{sub f} = -64.87 ppm/deg. C were achieved. {yields} It represented very promising candidates as LTCC dielectric materials. - Abstract: The phases, microstructure and microwave dielectric properties of ZnTiNb{sub 2}O{sub 8} ceramics with BaCu(B{sub 2}O{sub 5}) additions prepared by solid-state reaction method have been investigated using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The pure ZnTiNb{sub 2}O{sub 8} ceramic shows a high sintering temperature of about 1250 deg. C. However, it was found that the addition of BaCu(B{sub 2}O{sub 5}) lowered the sintering temperature of ZnTiNb{sub 2}O{sub 8} ceramics from above 1250 deg. C to 950 deg. C due to the BCB liquid-phase. The results showed that the microwave dielectric properties were strongly dependent on densification, crystalline phases and grain size. Addition of 3 wt% BCB in ZnTiNb{sub 2}O{sub 8} ceramics sintered at 950 deg. C afforded excellent dielectric properties of {epsilon}{sub r} = 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and {tau}{sub f} = -64.87 ppm/deg. C. These represent very promising candidates for LTCC dielectric materials.

  14. Master Sintering Surface: A practical approach to its construction and utilization for Spark Plasma Sintering prediction

    Directory of Open Access Journals (Sweden)

    Pouchly V.

    2012-01-01

    Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.

  15. Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products; Uso do residuo solido proveniente do processo de beneficiamento de areia na industria de revestimentos ceramicos e sua influencia nas propriedades fisicas dos produtos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Biff, Sergio, E-mail: sergio.biff@sc.senai.br [Servico Nacional de Aprendizagem Industrial (SENAI), Criciuma, SC (Brazil); Silva, Manoel Ribeiro da, E-mail: mrsilva@unifei.edu.br [Universidade Federal de Itajuba (UNIFEI), MG (Brazil)

    2016-10-15

    The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

  16. Back relief geometry of ceramic tiles: historic evolution, current considerations and new design approaches.; Geometria al dorso de baldosa ceramica: evolucion historica, consideraciones actuales y nuevos enfoques de diseno

    Energy Technology Data Exchange (ETDEWEB)

    Defez, B.; Peris-Fajarnes, G.; Santiago, V. M.; Brusola simo, F.

    2010-07-01

    Abstract Bibliography related to the design of ceramic floorings, their historic progression and current background is extensive. The investment in the research of new materials formulations, both for ceramic supports, glazes and dyes has been intensive in the last decades, in order to maximize industrial productivity. Nevertheless, there are very few works engaged with the peculiarities of the geometric and structural configuration of ceramic products, where the back relief of the tile could have an essential role. In this article, we report the development of back relief's along time, according to the technological determinants of the sector. Then, we analyze the current situation of ceramic back relief's, as well as their development opportunities with regard to new design factors, namely, the new sales market, the new environmental requirements, and the accomplishment of the international regulations in the matter of quality production and building safety. Finally, we report the new approaches undertaken in the ceramic cluster of Castellon (Spain), with the collaboration of the Universidad Politecnica de Valencia, based on computer aided design. (Author)

  17. Effect of heat treatment on the optical properties of perovskite BaZr0.5Ce0.3Y0.2O3-δ ceramic prepared by spark plasma sintering

    Science.gov (United States)

    Xing, Bohang; Cheng, Zhi; Wang, Cao; Zhao, Zhe

    2017-09-01

    The effect of heat treatment on the in-line transmittance of BaZr0.5Ce0.3Y0.2O3-δ (BZCY532) ceramics prepared by spark plasma sintering method was investigated. The loss of Ba in transparent BZCY532 ceramics is the key reason for the loss of transmittance during the annealing process. This problem can be effectively alleviated by using a powder bed of BZCY532. Heat treatment atmospheres, wet air and dry air, were also found to be critical for obtaining high quality transparent ceramics. A highly transparent BZCY532 ceramic with the in-line transmittance (Tin) of 71.4% at 2000 nm can be obtained by using SPS method followed by an annealing in powder bed at 1500 °C in wet air.

  18. Ceramic electrolyte coating methods

    Energy Technology Data Exchange (ETDEWEB)

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2004-10-12

    Processes for preparing aqueous suspensions of a nanoscale ceramic electrolyte material such as yttrium-stabilized zirconia. The invention also includes a process for preparing an aqueous coating slurry of a nanoscale ceramic electrolyte material. The invention further includes a process for depositing an aqueous spray coating slurry including a ceramic electrolyte material on pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  19. Low temperature sintering and microwave dielectric properties of Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics with ZnO additive for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Tseng, Ching-Fang, E-mail: cftseng@nuu.edu.tw; Chen, Po-Hsien; Lin, Po-An

    2015-05-25

    Highlights: • The microwave dielectric properties of ZnO-doped Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics were investigated. • By ZnO additions, the dielectric properties were associated with the unit cell volume, polarizability, and microstructure. • At 920 °C, ZTN doped with 2 wt% ZnO had excellent microwave dielectric properties for the application of LTCC. - Abstract: The Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics had been prepared by conventional solid-state reaction method and the influence of ZnO additive doping on their sintering temperature, densification, microstructure and microwave dielectric properties were investigated. The addition of ZnO as liquid phase flux can effectively decrease the sintering temperature of the Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics from 1100 to 920 °C, and well-densified microwave ceramics with uniform grains at 920 °C. The X-ray diffraction patterns revealed all samples exhibited orthorhombic ZnTiNb{sub 2}O{sub 8} phase and ZnO phase. The Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics with 2 wt% ZnO sintered at 920 °C for 6 h showed good microwave dielectric properties of Q × f = 98,100 GHz, ε{sub r} = 33.2, and τ{sub f} = −59.3 ppm/°C. Good microwave dielectric properties and low firing temperature made Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics a promising candidate for LTCC application in wireless communication system.

  20. Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic; Elaboration de ceramiques nanostructurees en carbure de silicium (SiC): de la synthese de poudre a la ceramique frittee

    Energy Technology Data Exchange (ETDEWEB)

    Reau, A. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC{sub f}/SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC{sub f}/SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

  1. SnO{sub 2}{sup *}CoO ceramic obtained by microwave sintering; Ceramicas de SnO{sub 2} {sup *}CoO obtidas por sinterizacao microondas

    Energy Technology Data Exchange (ETDEWEB)

    Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L. [Universidade Estadual Paulista (UNESP), Araraquara, SP (Brazil). Chemistry Institute. Dept. de Biochemistry and Technological Chemistryl

    2009-07-01

    This work consists in the sintering study of CoO doped SnO{sub 2} using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO{sub 2} with low resistivity to obtain electro-ceramic devices. (author)

  2. Effect of LiF as Sintering Agent on the Densification and Phase Formation in Al2O3-4 Wt Pct Nb2O5 Ceramic Compound

    Science.gov (United States)

    Santos, J. L.; Marçal, R. L. S. B.; Jesus, P. R. R.; Gomes, A. V.; Lima, E. P.; Monteiro, S. N.; de Campos, J. B.; Louro, L. H. L.

    2017-10-01

    Different amounts of LiF were added to an Al2O3-4 pct Nb2O5 basic ceramic, as sintering agent. Improved new ceramics were obtained with LiF concentrations varying from 0.25 to 1.50 wt pct and three sintering temperatures of 1573 K, 1623 K, and 1673 K (1300 °C, 1350 °C, and 1400 °C). The addition of 0.5 wt pct LiF yielded the highest densification, 94 pct of the theoretical density, in association with a sintering temperature of 1673 K (1400 °C). Based on X-ray diffraction (XRD), this improvement was due not only to the presence of transformed phases, more precisely Nb3O7F, but also to the absence of LiAl5O8. The preferential interaction of LiF with Nb2O5, instead of Al2O3, contributed to increase the alumina sintering ability by liquid phase formation. Scanning electron microscopy (SEM) results revealed well-connected grains and isolated pores, whereas the chemical composition analysis by energy dispersive energy (EDX) indicated a preferential interaction of fluorine with niobium, in agreement with the results of XRD. It was also observed from thermal analysis that the polyethylene glycol binder burnout temperature increased for all LiF concentrations. This may be related to the formation of hydrogen bridge bonds.

  3. Fiscal 1998 intellectual infrastructure project utilizing civil sector functions. Research and development project on prompt-effect type intellectual infrastructure creation (Research and development concerning relations between sintered body textural structure and material characteristics in fine ceramics); 1998 nendo minkan no kino wo katsuyoshita chiteki kiban jigyo seika hokokusho. Sokkogata chiteki kiban sosei kenkyu kaihatsu jigyo (fine ceramics no shoketsutai soshiki kozo to zairyo tokusei tono kankei ni kansuru kenkyu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Research and development was carried out involving fine ceramic sintered body textural structure evaluation methods for the development of process technologies for achieving higher quality and lower cost. Studies centered about a method for evaluating coarse pores and coarse grains in sintered bodies, relations between sintered body fracture strength and textural structure, and the standardization of evaluation methods. As the result, an evaluation method for observing pore structures in a sintered body flake specimen under an optical microscope and another for observing coarse grains under a polarization microscope were proposed. As for the effect of coarse defects on the fracture strength of ceramics, it was demonstrated experimentally and theoretically that coarse defects several tens of micrometers in size greatly affected the fracture strength. In the study of methods for sintered body grain size evaluation, findings were obtained about the processing of the specimen surface. (NEDO)

  4. Evolution of microstructure and performance in magnesium potassium phosphate ceramics: role of sintering temperature of MgO powder

    Czech Academy of Sciences Publication Activity Database

    Viani, Alberto; Sotiriadis, Konstantinos; Šašek, Petr; Appavou, M.-S.

    2016-01-01

    Roč. 42, č. 14 (2016), s. 16310-16316 ISSN 0272-8842 R&D Projects: GA MŠk(CZ) LO1219 Keywords : chemically-bonded ceramics * X-ray diffraction (XRD) * small angle neutron scattering (SANS) * microstructure * amorphous materials Subject RIV: JN - Civil Engineering Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S027288421631255X

  5. Efeito da adição de resíduo de rocha ornamental nas propriedades tecnológicas e microestrutura de piso cerâmico vitrificado Effect of the addition of ornamental rock waste on the technological properties and microstructure of vitrified ceramic floor tiles

    Directory of Open Access Journals (Sweden)

    A. J. Souza

    2011-06-01

    Full Text Available A indústria de rochas ornamentais gera grandes quantidades de resíduos sólidos na forma de pós finos. Estes resíduos, quando descartados no ambiente, provocam impacto ambiental negativo. Foi feito um estudo sobre a influência de um resíduo de rocha ornamental nas propriedades e microestrutura de piso cerâmico vitrificado. Foi preparada uma série de massas cerâmicas contendo até 30% em peso de resíduo de rocha ornamental. Peças cerâmicas foram preparadas por prensagem uniaxial e sinterizadas entre 1190 e 1250 ºC em um ciclo de queima rápida. As seguintes propriedades tecnológicas foram determinadas: retração linear, absorção de água, massa específica aparente, e tensão de ruptura a flexão. A evolução da microestrutura e a análise de fases foram acompanhadas por microscopia eletrônica de varredura e difração de raios X. Os resultados mostraram que adições de até 30% em peso de resíduo de rocha ornamental causaram variações significativas na generalidade das propriedades tecnológicas da massa cerâmica de referência. A microestrutura das peças cerâmicas também foi influenciada com a incorporação do resíduo estudado. Os resultados também mostram que a substituição de feldspato sódico por resíduo de rocha ornamental nas massas cerâmicas tende a melhorar a qualidade do piso cerâmico.The ornamental rock industries generate huge amounts of solid wastes (fine powders. These wastes as disposed in the environment generate negative environmental impacts. In this work a study was done on the influence of an ornamental rock waste in the technological properties and microstructure of vitrified floor tile. A series of ceramic pastes were prepared with additions of up to 30 wt% of waste. Ceramic pieces were prepared by uniaxial pressing and sintered between 1190 and 1250 ºC using a fast-firing cycle. The following technological properties were determined: linear shrinkage, water absorption, apparent density

  6. Low-Temperature Sintering of Ba0.5Sr0.5TiO3-SrMoO4 Dielectric Tunable Composite Ceramics for LTCC Applications

    Science.gov (United States)

    Tang, Linjiang; Wang, Jinwen; Zhai, Jiwei

    2013-08-01

    A sintering-aid system using melting of B-Li glass for barium strontium titanate (BST)-based compositions to be used in low-temperature cofired ceramic (LTCC) layers is introduced. The effects of the sintering aid on the microstructure, dielectric properties, and application in LTCC were investigated. The composition Ba0.5Sr0.5TiO3-SrMoO4 with 3 wt.% B-Li glass sintered at 950°C exhibits optimized dielectric properties, including low dielectric constant (368), low dielectric loss (0.007), and moderate tunability (13%, 60 kV/cm) at 10 kHz. At 1.44 GHz, it possesses a dielectric constant of 218 and Q value of 230. LTCC multilayer ceramic capacitors fabricated by the tape-casting process have steady relative tunability of 12% at 300 V, suggesting that BST50-SrMoO4-B-Li glass composite ceramic is a promising candidate for electrically tunable LTCC microwave device applications.

  7. Study and automatic control of the ceramic tile extrusion operation; Estudio y control automatico de la operacion de extrusion de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Aguilella, M.; Foucard, L.; Mallol, G.; Sanchez, M. J.; Lopez, M.; Benasges, R.

    2012-07-01

    The ever-larger tile sizes demanded by the market, the higher quality requirements, and the increasingly similar installation to that of pressed products make it necessary to narrow the tolerance limits of final extruded tile size in order to maintain the products competitiveness. The results of this study show that, though mixing water has a great influence on drying shrinkage, it hardly affects extruded tile firing shrinkage. This indicates that control of the water added in the extrusion process is indispensable in order avoid variations in drying shrinkage and, thus, to assure good dimensional stability of the end product. (Author)

  8. Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries; Consumo de energia termica y emisiones de dioxido de carbono en la fabricacion de baldosas ceramicas Analisis de las industrias Espanola y Brasilena

    Energy Technology Data Exchange (ETDEWEB)

    Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Alves, H. J.; Boschi, A. O.

    2012-11-01

    Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO{sub 2} emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO{sub 2} emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO{sub 2} emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO{sub 2} is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

  9. Development of ceramic glaze with photocatalytic activity

    International Nuclear Information System (INIS)

    Tezza, V.B.; Uggioni, E.; Carrera, A.A. Duran; Bernardin, A.M.

    2011-01-01

    Glazes were developed by adding anatase in commercial ceramic plates as an agent of photocatalysis. The glazes were coated on ceramic tiles, which were fired between 800 and 1000°C. The formulations were characterized (SEM, XRD), and the wettability was determined by measuring the water contact angle. The microstructural analysis (SEM) showed that the anatase particles can disperse properly in the glaze matrix. The X-ray diffraction shows that from 1000°C, the glaze becomes very reactive, and particles of anatase are transformed into titanite or rutile, depending on the glaze used. The determination of the contact angle shows the clear influence of the glaze type and sintering temperature on the wettability characteristics of the obtained layer. (author)

  10. Modeling and simulation of the atomization process in the ceramic tile industry; Modelagem e simulacao do processo de atomizacao na industria de revestimento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Favalli, Renata Cristina

    2002-07-01

    The aim of the present work is to numerically simulate the behaviour of the drying system for several sets of operating conditions in order to improve and optimize this process. However, the mathematical modeling adopted here can be employed to simulate other systems such as the processes that occur in liquid-fueled engines with direct spray injection and ceramic spraying for hard surfacing. Then, mathematical and physical models were established to simulate the interaction of continuous and disperse phases in drying processes of ceramic slurries. Solving the set of governing coupled partial differential equations, it is possible to study the influence of drying air on the atomized droplets of alumina slurry, and vice-versa. The materials used as continuous and disperse phase, air and alumina slurry respectively, are representative since any kind of gas and slurry can be used if its thermodynamic and transport properties are known. Several experimental tests were carried out in a spray dryer in the 'Laboratorio de Insumos', at IPEN - Instituto de Pesquisas Energeticas e Nucleares for different sets of operating conditions: initial temperature of the drying air, the gas flow rate, the slurry feed rate and atomiser configuration among others. Measurements of the wet and the dry bulb temperatures were made in some experimental tests to allow the calculations of the air humidity. The dynamic pressure were also measured in order to determine the gas flow rate. Some samples of the material used in the tile industry and of the one produced at IPEN were analysed to determine: the morphology of the atomized material and the range of granules diameter through scanning electron microscopy; the amount of pores and the bulk density through porosimetry; the residual moisture of the material through thermogravimetry; and the granulometric distribution of granules and particles through laser diffraction. Important information about the process and the final material are

  11. Studies of ZrO{sub 2}-Y{sub 2}O{sub 3} ceramics properties sintered in conventional and microwave oven; Estudos das propriedades de ceramicas de ZrO{sub 2}-Y{sub 2}O{sub 3} sinterizadas em forno convencional de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Gelfuso, M.V.; Capistrano, D.; Thomazini, D., E-mail: virginia@unifor.b [Universidade de Fortaleza (UNIFOR), CE (Brazil); Grzebielucka, E.C.; Chinelatto, A.L.; Chinelatto, A.S.A. [Universidade Estadual de Ponta Grossa (DEMa/UFPG), PR (Brazil). Dept. de Engenharia de Materiais

    2009-07-01

    The ceramic materials processing with nano grain size has developed materials with new properties or improves some of its existing properties. To obtain ceramics with nano grain size, besides that to obtaining nanometric powders, a major goal is to keep the grains size after sintering. Contributing in this line of research, this study aimed to sinter zirconia-Yttria powders through two processes: conventional and microwave sintering. Zirconia stabilized with Yttria powders were obtained by chemical route based on Pechini method. Cylindrical samples were sintered between 1300 to 1500 deg C between 10 and 40 minutes. The samples were characterized by Xray diffraction, Scanning Electron Microscopy and apparent density. It was observed that the final microstructure is influenced by both methods of sintering as the curve of firing used. (author)

  12. `Joint Research and Development of Industrial Technology,` an international research collaboration for fiscal 1997. Research and development for practical application of low-temperature sinterable, highly heat-radiating materials for ceramics; 1997 nendo kokusai kenkyu kyoryoku jigyo `sangyo kiban gijutsu kyodo kenkyu kaihatsu`. Teion shoketsu kohonetsusei ceramics kiban zairyo no jitsuyoka gijutsu no kenkyu kaihatsu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A highly heat-conducting AlN ceramic substrate is developed for the cooling of semiconductor integrated circuit devices and power controlling semiconductor devices. In the development of a low-temperature sinterable ceramic texture, a sintering assistant is selected. In this process various assistants are tested for the effect of their presence on the occurrence of AlN oxidation and on the magnitude of standard energy for aluminate compound formation. The volatility at high temperatures of the components of the assistants are also examined. The sintering assistant developed for this project (mixture of Y2O3, CaO, LaB6, and WO3) is used in the sintering of an AlN material powder developed by The Dow Chemical Co., and then it is demonstrated that highly heat-conducting AlN substrates are mass-produced by continuous sintering at 1600degC in a nitrogen atmosphere, the product having a relative density of 100%, average heat conductivity of 154W/mK, bend resisting strength of 440MPa, and a fracture toughness value of 3.8MPam{sup 1/2}. 6 refs., 92 figs., 10 tabs.

  13. Quality control in tile production

    Science.gov (United States)

    Kalviainen, Heikki A.; Kukkonen, Saku; Hyvarinen, Timo S.; Parkkinen, Jussi P. S.

    1998-10-01

    This work studies visual quality control in ceramics industry. In tile manufacturing, it is important that in each set of tiles, every single tile looks similar. For example, the tiles should have similar color and texture. Our goal is to design a machine vision system that can estimate the sufficient similarity or same appearance to the human eye. Currently, the estimation is usually done by human vision. Differing from other approaches our aim is to use accurate spectral representation of color, and we are comparing spectral features to the RGB color features. A laboratory system for color measurement is built. Experimentations with five classes of brown tiles are presented. We use chromaticity RGB features and several spectral features for classification with the k-NN classifier and with a neural network, called Self-Organizing Map. We can classify many of the tiles but there are several problems that need further investigations: larger training and test sets are needed, illuminations effects must be studied further, and more suitable spectral features are needed with more sophisticated classifiers. It is also interesting to develop further the neural approach.

  14. Liquid phase sintering of dense and porous glass-ceramics from coal fly-ash and waste glass

    Directory of Open Access Journals (Sweden)

    Bossert J.

    2004-01-01

    Full Text Available Glass-ceramics were produced utilizing fly-ash from coal power stations and waste glass of TV monitors, windows and flask glass. The powder technology route was employed. The mixture of 50% fly ash and 50% waste TV glass increases the bending strength from 12±1 to 56±4 MPa and E-modulus from 6±1 to 26±3 GPa. Using polyurethane foam and C-fibers as pore creators porosity of 70±4 and 55±5 %, respectively, can be obtained-modulus and bending strength of the porous systems obtained by polyurethane foam and C-fibers was 2.7±0.5 GPa and 4.5±1 MPa and 7.1±1 GPa and 9.3±2 MPa respectively.

  15. DC-magnetron sputtering of ZnO:Al films on (00.1)Al2O3 substrates from slip-casting sintered ceramic targets

    International Nuclear Information System (INIS)

    Miccoli, I.; Spampinato, R.; Marzo, F.; Prete, P.; Lovergine, N.

    2014-01-01

    Highlights: • ZnO:Al was DC-sputtered on sapphire >350 °C by slip-casting sintered AZO target. • Films are highly (00.1)-oriented, smooth and transparent in the NIR–visible range. • Films growth rate decreases with temperature, while their grain size increases. • A high temperature reduction for sticking coefficients of impinging species is proved. • We prove that Thornton model does not apply to high-temperature DC-sputtered ZnO. - Abstract: High (>350 °C) temperature DC-sputtering deposition of ZnO:Al thin films onto single-crystal (00.1) oriented Al 2 O 3 (sapphire) substrates is reported, using a ultrahigh-density, low-resistivity and low-cost composite ceramic target produced by slip-casting (pressureless) sintering of ZnO–Al 2 O 3 (AZO) powders. The original combination of high-angle θ–2θ (Bragg–Brentano geometry) X-ray diffraction with low angle θ–2θ X-ray reflectivity (XRR) techniques allows us to define the AZO target composition and investigate the structural properties and surface/interface roughness of as-sputtered ZnO:Al films; besides, the growth dynamics of ZnO:Al is unambiguously determined. The target turned out composed of the sole wurtzite ZnO and spinel ZnAl 2 O 4 phases. X-ray diffraction analyses revealed highly (00.1)-oriented (epitaxial) ZnO:Al films, the material mean crystallite size being in the 13–20 nm range and increasing with temperature between 350 °C and 450 °C, while the film growth rate (determined via XRR measurements) decreases appreciably. XRR spectra also allowed to determine rms surface roughness <1 nm for present films and showed ZnO:Al density changes by only a few percent between 350 °C and 450 °C. The latter result disproves the often-adopted Thornton model for the description of the sputter-grown ZnO films and instead points out toward a reduction of the sticking coefficients of impinging species, as the main origin of film growth rate and grain size dependence with temperature. Zn

  16. Influência da distribuição granulométrica na estabilidade dimensional de placas cerâmicas de base vermelha Influence of particle size distribution on the dimensional stability of red ceramic tiles

    Directory of Open Access Journals (Sweden)

    A. C. A. Prado

    2008-12-01

    Full Text Available As propriedades do revestimento cerâmico queimado estão intrinsecamente ligadas às características da massa, dentre estas se encontram o tamanho, a distribuição, o formato e o arranjo das partículas. O efeito da distribuição granulométrica de partículas sobre a estabilidade dimensional de placas cerâmicas para revestimentos de base vermelha foi estudado em três massas, todas continham no mínimo 57% de material advindo da Formação Corumbataí. Foram estudadas duas distribuições granulométricas - uma parecida com aquelas usadas no Pólo Cerâmico de Santa Gertrudes e, outra, com uma massa de grés. De uma maneira geral, granulações mais grossas, semelhantes à massa de Santa Gertrudes, variaram menos dimensionalmente quando as placas apresentaram médias e altas porosidades (absorção de água entre 3,0 e 10,0%. Já, granulações mais finas, similares a massas de grés, foram necessárias para a produção de placas de baixa absorção (menor que 3,0%.The properties of final ceramic tiles are related with the mass characteristics, among them the size, shape, distribution and arrange of particles. The effect of particle size distribution on dimensional stability of red ceramic tiles was studied in three masses; all of them composed with, at minimum, 57% of Corumbataí Formation's materials. Two particle size distributions were investigated: the first was similar to the masses that are used in the Santa Gertrudes Ceramic Pole's factories and the other was similar to the stoneware mass. In general, masses with larger particle sizes, similar to that of Santa Gertrudes, had greater dimensional stability in the products with 3 to 10% of water absorption. On the other hand, in the manufacture of low porosity tiles (water absorption capacity < 3% it is recommended the use of smaller grain size.

  17. Use of ornamental rock waste to fabricate rustic ceramic tile: industrial test; Utilizacao de residuo de rocha ornamental para fabricacao de revestimento rustico: teste industrial

    Energy Technology Data Exchange (ETDEWEB)

    Pacheco, A.T.; Monteiro, S.N., E-mail: alantpacheco@yahoo.com.br [Universidade Estadual do Norte Fluminense Darcy Ribeiro (LAMAV/UENF), Campos dos Goytacazes, RJ (Brazil). Laboratorio de Materiais Avancados; Gama, R.A. [Rodolfo Azevedo Gama Ceramica, Campos dos Goytacazes, RJ (Brazil)

    2011-07-01

    This work has as its objective to produce rustic wall tiles with the use of a waste from the sawing of gnaisse rock mixed with kaolinitic replacing sand. Compositions were prepared using clay, sand and waste, The wall tiles were fire in a industrial dome type furnace at 850 deg C.The physical and mechanical properties determined were water absorption and flexural rupture strength. The results indicated that the waste did not improve the evaluated properties by replacing sand. This is mainly due to the low temperature used in the experiment. (author)

  18. Bioactivity analysis of the Ta (V doped SiO2–CaO–Na2O–P2O5 ceramics prepared by solid state sintering method

    Directory of Open Access Journals (Sweden)

    Rehana Zia

    2016-02-01

    Full Text Available The main objective of the study was to control the degradation rate of material at a higher degradation rate improving the chemical stability of the material. Ta is known to have good chemical resistance, biocompatibility and show no adverse biological response. In the present study, SiO2–Na2O–CaO–P2O5 bioceramics with different Ta2O5 contents was prepared by solid state sintering method at 1000 °C. The as-sintered ceramics were subjected to immersion studies in stimulated body fluid (SBF for 21 days under static condition and characterized by XRD, FTIR, SEM, and AAS. The findings of the research indicate that the addition of Ta2O5 controlled degradability, and all samples showed sufficient bioactivity.

  19. Sinterização ultra-rápida de materiais cerâmicos usando radiação laser Ultra-fast laser sintering of ceramic materials

    Directory of Open Access Journals (Sweden)

    Z. S. Macedo

    2000-12-01

    Full Text Available Nessa comunicação apresentamos nossos primeiros resultados de sinterização ultra-rápida em materiais cerâmicos óxidos usando a radiação de um laser de CO2 como fonte de aquecimento. Os compostos Bi4Ti3O12 (BIT e Bi4Ge3O12 (BGO foram sintetizados via reação do estado sólido, conformados em corpos cerâmicos cilíndricos de 12 mm de diâmetro e 2 mm de espessura e, posteriormente, levados ao laser para o processo de sinterização. A análise dos pós reagidos, efetuada por difratometria de raios X, confirmou a presença de fase cristalina única em cada um dos sistemas investigados. A potência máxima do laser necessária para a sinterização apresentou forte dependência com a estratégia usada na irradiação. A análise da microestrutura, realizada por microscopia eletrônica de varredura (MEV, revelou um alto grau de eficiência do processo desenvolvido. Em alguns casos, pudemos verificar que a sinterização ocorreu a uma profundidade de até 1 mm, apontando para a viabilidade de obtenção de corpos cerâmicos sinterizados como um todo.In this communication we present our first results on ultra-fast laser sintering of oxide ceramics employing a CO2 laser as the heating source. The Bi4Ti3O12 (BIT and Bi4Ge3O12 (BGO compounds were synthesized following a solid state route in air atmosphere. Cylindrical ceramic bodies with 12 mm in diameter and 2 mm in thickness were shaped and sintered under laser irradiation. The X-ray diffraction of the calcined powders confirmed the presence of single phase in each of the investigated systems. The maximum laser power required to the sintering process showed to have a strong dependency on the strategy used for irradiation. The microstructure analysis of the samples, performed by scanning electron microscopy (SEM, revealed the high efficiency of the process. In some cases we could verify that the sintering occurred until a depth of 1mm, indicating the feasibility of obtaining the ceramic bodies

  20. Efeito da adição de polímero precursor cerâmico na sinterização de alumina Effect of the addition of ceramic polymeric precursor on alumina sintering

    Directory of Open Access Journals (Sweden)

    A. L. E Godoy

    2010-03-01

    Full Text Available Foram estudados os efeitos da adição de polímero precursor na sinterização, microestrutura e dureza da alumina. O polímero inorgânico polifenilmetilvinilhidrogenosilsesquioxano (PPS foi utilizado como aditivo em cerâmicas de alumina sinterizadas a 1650 ºC. Os materiais sinterizados foram caracterizados por dilatometria, determinando-se a densidade aparente por picnometria de hélio, pela análise de carbono total, por difração de raios X, por microscopia eletrônica de varredura, espectrometria de energia dispersiva de raios X e por análise de indentação Vickers para determinação de dureza e tenacidade a fratura. Foram obtidas fases heterogêneas de Si2Al4O4N4 nas amostras com PPS. Dentre as amostras analisadas, a que contém 5% de PPS apresentou dureza e tenacidade à fratura superiores à da alumina pura. A preparação de compósitos cerâmicos com pequenas quantidades de polímero precursor mostrou-se um processo adequado para cerâmicas à base de alumina, sendo uma rota simples de conformação com grande potencial para a obtenção de peças com geometria complexa.The effects of the addition of precursor polymer on sintering, microstructure and hardness of alumina ceramics were studied. The linear shrinkage of cold-pressed specimens was studied by dilatometry. Polyphenylmethylvinylhidrogensilsesquioxane (PPS polymer sintering aid was used for alumina based ceramics sintered at 1650 ºC. The sintered materials were characterized by determination of apparent density by helium picnometry, by evaluation of total carbon content, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectrometry, and by Vickers indentation analysis for determining hardness and fracture toughness. Heterogeneous Si2Al4O4 phases were obtained in specimens with PPS. The specimens with 5% of PPS presented hardness and toughness greater than the obtained for pure alumina. The preparation of ceramic composites using small amounts of

  1. Thermal barrier coating resistant to sintering

    Science.gov (United States)

    Subramanian, Ramesh; Seth, Brij B.

    2004-06-29

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process.

  2. Mechanical characteristics of microwave sintered silicon carbide

    Indian Academy of Sciences (India)

    Unknown

    Central Glass and Ceramic Research Institute, Kolkata 700 032, India. Abstract. The present work deals with the sintering of ... recently become an attractive area of research and deve- lopment. The major advantages of ... without the usage of sintering aids (Lee and Case 1999;. Goldstein et al 1999). Several studies have ...

  3. Optimal inventory reallocation to customer orders in ceramic tile companies characterized by the lack of homogeneity in the product (LHP); Reasignacion optima del inventario a pedidos en empresas ceramicas caracterizadas por la falta de homogeneidad en el producto (FHP)

    Energy Technology Data Exchange (ETDEWEB)

    Alemany, M. M. E.; Alarcon, F.; Oltra, R. F.; Lario, B. C.

    2013-02-01

    The lack of homogeneity in the product (LHP) is defined as the lack of uniformity required by the customer in the products. The LHP appears in companies where the final products obtained are not homogeneous, leading to the existence of different references (subtypes) of the same product. This lack of homogeneity is a problem when the client needs to be served through homogeneous units of a product and commit orders are based on planned quantities, whose final homogeneity characteristics are unknown at the time of acquiring the customer commitments. The frequent discrepancies caused by the LHP between planned homogeneous amounts and those actually obtained and available, can prevent the delivery of committed orders. To solve this problem, we propose a mathematical programming model for the reallocation of inventory in Make to Stock (MTS) ceramic tile companies characterized by the LHP that combines multiple objectives. The proposed mathematical model has been validated by its application to a real case of a ceramic company. The analysis of the obtained results indicates significant improvements in the number of orders completed on time and in sales revenue achieved. (Author) 33 refs.

  4. Sintering characteristic and microwave dielectric properties of 0.45Ca0.6Nd0.267TiO3-0.55Li0.5Nd0.5TiO3 ceramics with La2O3-B2O3-ZnO additive

    Science.gov (United States)

    Chen, Yawei; Zhang, Shuren; Li, Enzhu; Niu, Na; Yang, Hongcheng

    2018-02-01

    The La2O3-B2O3-ZnO (LBZ) glass was proved to be an effective sintering aid of the 0.45Ca0.6Nd0.26TiO3-0.55Li0.5Nd0.5TiO3 (CNT-LNT) ceramics. The influence of LBZ glass on the phase composition, low temperature sintering process, microstructure, activation energy, and dielectric properties of CNT-LNT ceramics was investigated in detail. The LBZ glass induced an obvious decrease of the CNT-LNT ceramics sintering temperature from 1350 to 1000 °C due to the liquid phase formation, which reduced the activation energy ( E a) of the CNT-LNT ceramics. In addition, the near zero temperature coefficient of resonant frequency (τƒ) value was obtained by adding moderate quantity of LBZ glass. CNT-LNT + 5 wt% LBZ (CNT-LNT + 5L) ceramics sintered at 1000°C/4 h displayed good microwave dielectric properties of: ɛ r = 101.7, Q × f = 1560 GHz ( f = 3.25 GHz) and τ ƒ = 2.3 ppm °C-1.

  5. Oxide ceramics

    International Nuclear Information System (INIS)

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  6. Spark plasma sintering of Ti{sub y}Nb{sub 1-y}C{sub x}N{sub 1-x} monolithic ceramics obtained by mechanically induced self-sustaining reaction

    Energy Technology Data Exchange (ETDEWEB)

    Borrell, Amparo, E-mail: aborrell@upvnet.upv.es [Instituto de Tecnologia de Materiales (ITM), Universidad Politecnica de Valencia, Camino de Vera s/n, 46022 Valencia (Spain); Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN) (Consejo Superior de Investigaciones Cientificas - Universidad de Oviedo - Principado de Asturias), Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Salvador, Maria Dolores [Instituto de Tecnologia de Materiales (ITM), Universidad Politecnica de Valencia, Camino de Vera s/n, 46022 Valencia (Spain); Garcia-Rocha, Victoria [ITMA Materials Technology, Parque Tecnologico de Asturias, 33428 Llanera (Asturias) (Spain); Fernandez, Adolfo [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN) (Consejo Superior de Investigaciones Cientificas - Universidad de Oviedo - Principado de Asturias), Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); ITMA Materials Technology, Parque Tecnologico de Asturias, 33428 Llanera (Asturias) (Spain); Chicardi, Ernesto; Gotor, Francisco J. [Instituto de Ciencia de Materiales de Sevilla (CSIC-US), Calle Americo Vespucio 49, 41092 Sevilla (Spain)

    2012-05-01

    Nanometer-sized titanium-niobium carbonitride powders (Ti{sub y}Nb{sub 1-y}C{sub x}N{sub 1-x}) with different Ti/Nb atomic ratios were obtained by a mechanically induced self-sustaining reaction, and sintered by spark plasma sintering technique at 1500 Degree-Sign C for 1 min in a vacuum atmosphere. Mechanical properties such as hardness and Young's modulus were determined by nanoindentation technique and friction and wear coefficients assessed by ball-on-disk testing using alumina ball in dry sliding conditions. The fracture surface and wear tracks of samples were examined by scanning electron microscopy. Results showed that it is possible to obtain dense monolithic ceramics from the solid solution (Ti{sub y}Nb{sub 1-y}C{sub x}N{sub 1-x}) with good mechanical properties and excellent wear resistance. The optimum values of nanomechanical properties were found for the Ti{sub 0.3}Nb{sub 0.7}C{sub 0.5}N{sub 0.5} ceramic composition, which exhibited a high hardness over 26.0 GPa and Young's modulus around 400 GPa.

  7. Effect of increasing lanthanum substitution and the sintering ...

    Indian Academy of Sciences (India)

    Administrator

    Young's modulus of the microwave sintered samples (8.8–12.5 and 160–180 GPa) are higher than that for conventional sintered (8–10 and 135–155 GPa) samples. Keywords. Microwave sintering; La-substituted SBTi ceramics; mechanical properties. 1. Introduction. In recent years, bismuth layer-structured ferroelectrics.

  8. Structure and electrical properties of Mn-modified Pb((Zn1/3Nb2/3)0.20 (Zr0.50Ti0.50)0.80)O3 ceramics sintered in a protective powder atmosphere

    International Nuclear Information System (INIS)

    Hou, Y.D.; Cui, B.; Zhu, M.K.; Wang, H.; Wang, B.; Yan, H.; Tian, C.S.

    2004-01-01

    The effects of PbO atmosphere on structure and electrical properties of Mn-modified Pb((Zn 1/3 Nb 2/3 ) 0.20 (Zr 0.50 Ti 0.50 ) 0.80 )O 3 ceramics were investigated. Specimens were prepared with and without a PbZrO 3 protective ambient, by columbite two-stage process in a temperature region from 1050 to 1200 deg. C. The results indicated that PbZrO 3 powder is favored to the liquid-state sintering process of specimens in PbO vapor pressure equilibrium. The specimens sintered with PbZrO 3 powder showed the homogenous and intergranular microstructure; whereas, the specimens sintered without PbZrO 3 powder demonstrated the inhomogenous and transgranular microstructure. Without protective PbZrO 3 powder, the flow of PbO from the compact to the exterior resulted in the formation of amorphous phase in grain boundaries, which deteriorated the electric properties seriously. By the use of PbO protective atmosphere, the excellent piezoelectric and dielectric properties (Q m = 1160, tan δ = 0.004, K p =0.54) were obtained at 1100 deg. C for 2 h

  9. Low-temperature sintered ZnNb{sub 2}O{sub 6}–CaTiO{sub 3} ceramics with near-zero τ{sub f}

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Mei; Li, Yuxia [Key Laboratory for Robot and Intelligent Technology of Shandong Province, College of Electrical Engineering and Automation, Shandong University of Science and Technology, Qingdao 266590 (China); Dou, Gang, E-mail: dougang521@163.com [Key Laboratory for Robot and Intelligent Technology of Shandong Province, College of Electrical Engineering and Automation, Shandong University of Science and Technology, Qingdao 266590 (China); Gong, Shuping [School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2014-10-15

    The phases, microstructure and microwave dielectric properties of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} ceramics with BaCu(B{sub 2}O{sub 5}) glass additions prepared by solid state reaction method were charactered by using X-ray diffraction, Scanning electron microscopy and Advantest network analyzer. The τ{sub f} of ZnNb{sub 2}O{sub 6} was modified to near 0 ppm °C{sup −1} by incorporating CaTiO{sub 3} with opposite τ{sub f} values on the basis of Lichtenecker empirical rule. The microwave dielectric properties of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} (x = 8.0 wt.%) samples with BaCu(B{sub 2}O{sub 5}) glass additives sintered in 900–1000 °C were investigated, and the results indicated that the behaviors of the ε{sub r} and Q × f were associated with the sintering temperature and the amount of BaCu(B{sub 2}O{sub 5}) glass. The sintering temperature of the ceramics was reduced to 950 °C from 1175 °C. Addition of 5.0 wt.% BaCu(B{sub 2}O{sub 5}) glass in ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} (x = 8.0 wt.%) ceramics sintered at 950 °C showed excellent dielectric properties of ε{sub r} = 20.2, Q × f = 14,100 GHz (f = 7.3 GHz) and τ{sub f} = 0 ppm °C{sup −1}. Moreover, the material had a chemical compatibility with silver, which represented a promising candidate materials for low-temperature-co-fired ceramics applications. - Highlights: • The τ{sub f} of ZnNb{sub 2}O{sub 6} was modified to near 0 ppm °C{sup −1} by incorporating CaTiO{sub 3}. • The sintering temperature of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} ceramics with BCB was reduced to 950 °C. • The good dielectric properties of ε{sub r} = 20.2, Q × f = 14,100 GHz, τ{sub f} = 0 ppm °C{sup −1} were achieved. • It represented a promising candidate materials for LTCC applications.

  10. Mechanical characterization of microwave sintered zinc oxide

    Indian Academy of Sciences (India)

    Unknown

    Keywords. Zinc oxide; microwave sintering; microhardness. 1. Introduction. The application of microwave energy for the processing of ceramics has become an attractive area of research and innovation recently. The major advantages of the micro- wave processing of ceramic materials are accelerated densification rate as a ...

  11. Recycling Roof Tile Waste Material for Wall Cover Tiles

    Directory of Open Access Journals (Sweden)

    Ambar Mulyono

    2014-02-01

    Full Text Available Prior research on roof tile waste treatment has attempted to find the appropriate technology to reuse old roof tile waste by  create  wall  cladding  materials  from  it.  Through  exploration  and  experimentation,  a  treatment  method  has  been discovered  to  transform  the  tile  fragments  into  artificial  stone  that  resembles  the  shape  of  coral.  This  baked  clay artificial stone material is then processed as a decorative element for vertical surfaces that are not load-bearing, such as on the interior and exterior walls of a building. Before applying the fragments as wall tiles, several steps must be taken: 1  Blunting,  which  changes  the  look  of  tile  fragments  using  a  machine  created  specifically  to  blunt  the  roof-tile fragment  edges,  2  Closing  the  pores  of  the  blunted  fragments  as  a  finishing  step  that  can  be  done  with  a  transparent coat or a solid color of paint, 3 Planting the transformed roof-tile fragments on a prepared tile body made of concrete. In this study, the second phase is done using the method of ceramics glazing at a temperature of 700 °C. The finishing step is the strength of this product because it produces a rich color artificial pebble.

  12. Influence of Li2CO3 and V2O5 combined additions on the sintering and dielectric properties of Ca0.5Sr0.5TiO3 ceramics prepared from powders synthesized by sol-gel method

    Directory of Open Access Journals (Sweden)

    Nouara Lamrani

    2014-06-01

    Full Text Available In this work, we have studied the influence of lithium carbonate (Li2CO3 associated with the vanadium oxide (V2O5 on sintering and dielectrics properties of Ca0.5Sr0.5TiO3 ceramic materials obtained from nanopowder synthesized by sol-gel method. The nanopowder was obtained by controlled mixing of titanium butoxide dissolved in butanol-2 and acetic acid with a saturated aqueous solution of calcium acetate and strontium carbonate and subsequent drying of the formed gel at 80 °C and calcination at 1100 °C. The synthesized nanopowder was mixed with different amount of additives, and then uniaxally pressed and sintered in air atmosphere at temperature determined by dilatomertic measurements. The pure Ca0.5Sr0.5TiO3 sample obtained by this process required a sintering temperature around 1500 °C. The addition of Li2CO3 combined with V2O5 improved sinterability and caused a shift of dilatimeric shrinkage curve to much lower temperatures. Thus, dense ceramics (98% of theoretical density were obtained at sintering temperature ≤ 1300 °C. The effect of adding Li2CO3-V2O5 on the structure of ceramics and the dielectric properties is discussed and show that type I dielectric properties (linear variation of the permittivity are conserved, but with an increase of dielectric loss.

  13. Tiles and colors

    NARCIS (Netherlands)

    Nienhuis, B.

    2001-01-01

    Tiling models are classical statistical models in which different geometric shapes, the tiles, are packed together such that they cover space completely. In this paper we discuss a class of two-dimensional tiling models in which the tiles are rectangles and isosceles triangles. Some of these models

  14. Effects of talc and clay addition on pressureless sintering of porous ...

    Indian Academy of Sciences (India)

    Porous Si3N4 ceramics were successfully synthesized using cheaper talc and clay as sintering additives by pressureless sintering technology and the microstructure and mechanical properties of the ceramics were also investigated. The results indicated that the ceramics consisted of elongated -Si3N4 and small Si2N2O ...

  15. Effect of surface roughness on grain growth and sintering of alumina

    Indian Academy of Sciences (India)

    Administrator

    quality of the final product. Ceramic material shrinks linearly around 20% during sintering. In general, sintered ceramic product having accurate ..... Marshall D B, Evans A G, Yakub B T K, Tien J W and Kino G. S 1983 Proc. R. Soc. London A385 461. Mendelson M I 1969 J. Am. Ceram. Soc. 52 443. Narayan P and Hancock ...

  16. Effects of talc and clay addition on pressureless sintering of porous ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Porous Si3N4 ceramics were successfully synthesized using cheaper talc and clay as sintering addi- tives by pressureless sintering technology and the microstructure and mechanical properties of the ceramics were also investigated. The results indicated that the ceramics consisted of elongated β-Si3N4 and ...

  17. Effects of using kaolin waste and granite waste as raw materials for the production of low-water absorption ceramic tiles

    International Nuclear Information System (INIS)

    Freires, H.P.; Argonz, R.; Nogueira, R.E.F.Q.; Sasaki, J.M.; Sales, J.C.

    2012-01-01

    This study aims to evaluate the potential of co-use of granite waste (Rain Forest) and kaolin waste as raw material for the manufacture of ceramic coating of low water absorption. Raw materials were characterized by X-ray diffraction. Kaolin residue was added to the residue of granite in the following proportions (in wt%): 0, 10, 20, 30, 40 and 50%. Specimens were fabricated by uniaxial pressing and fired at 1175,1200 and 1225 deg C. Studies of firing linear shrinkage, water absorption, apparent porosity, apparent density and tensile bending test (or rupture modulus) were conducted. The temperature of 1225 deg C allowed the use of a mixture of 50% granite residue and 50% kaolin residue. Ceramic parts made from that mixture exhibited the maximum values required by the Brazilian Standard NBR 13818 for water absorption, shrinkage and density. (author)

  18. Geopolymers as potential repair material in tiles conservation

    Science.gov (United States)

    Geraldes, Catarina F. M.; Lima, Augusta M.; Delgado-Rodrigues, José; Mimoso, João Manuel; Pereira, Sílvia R. M.

    2016-03-01

    The restoration materials currently used to fill gaps in historical architectural tiles (e.g. lime or organic resin pastes) usually show serious drawbacks in terms of compatibility, effectiveness or durability. The existing solutions do not fully protect Portuguese faïence tiles ( azulejos) in outdoor conditions and frequently result in further deterioration. Geopolymers can be a potential solution for tile lacunae infill, given the chemical-mineralogical similitude to the ceramic body, and also the durability and versatile range of physical properties that can be obtained through the manipulation of their formulation and curing conditions. This work presents and discusses the viability of the use of geopolymeric pastes to fill lacunae in tiles or to act as "cold" cast ceramic tile surrogates reproducing missing tile fragments. The formulation of geopolymers, namely the type of activators, the alumino-silicate source, the quantity of water required for adequate workability and curing conditions, was studied. The need for post-curing desalination was also considered envisaging their application in the restoration of outdoor historical architectural tiles frequently exposed to adverse environmental conditions. The possible advantages and disadvantages of the use of geopolymers in the conservation of tiles are also discussed. The results obtained reveal that geopolymers pastes are a promising material for the restoration of tiles, when compared to other solutions currently in use.

  19. Production of pyroxene ceramics from the fine fraction of incinerator bottom ash.

    Science.gov (United States)

    Bourtsalas, A; Vandeperre, L J; Grimes, S M; Themelis, N; Cheeseman, C R

    2015-11-01

    Incinerator bottom ash (IBA) is normally processed to extract metals and the coarse mineral fraction is used as secondary aggregate. This leaves significant quantities of fine material, typically less than 4mm, that is problematic as reuse options are limited. This work demonstrates that fine IBA can be mixed with glass and transformed by milling, calcining, pressing and sintering into high density ceramics. The addition of glass aids liquid phase sintering, milling increases sintering reactivity and calcining reduces volatile loss during firing. Calcining also changes the crystalline phases present from quartz (SiO2), calcite (CaCO3), gehlenite (Ca2Al2SiO7) and hematite (Fe2O3) to diopside (CaMgSi2O6), clinoenstatite (MgSiO3) and andradite (Ca3Fe2Si3O12). Calcined powders fired at 1080°C have high green density, low shrinkage (ceramics that have negligible water absorption. The transformation of the problematic fraction of IBA into a raw material suitable for the manufacture of ceramic tiles for use in urban paving and other applications is demonstrated. Copyright © 2015 Elsevier Ltd. All rights reserved.

  20. Analysis of the impact of ISO 14001 in the economic variables of the Spanish ceramic tile industry's companies; ISO 14001 y variables economicas, hay alguna relacion? Analisis de las empresas certificadas del sector ceramico espanol

    Energy Technology Data Exchange (ETDEWEB)

    Peiro-Signes, A.; Segarra-Ona, M.; Mondejar-Jimenez, J.; Vargas-Vargas, M.

    2013-02-01

    The increased in the adoption of formally environmental certified practices through environmental management systems is a provable fact. Its implementation, which has a high cost for the companies, is expected to generate benefits, although the relation between the implementation of ISO 14001 and its influence on the improvement of economic indicators over time has not been documented. This paper analyzes the relation between the implementation of an environmental management system, the ISO 14001, and economic performance in the short, medium and long term for the companies of the Spanish ceramic tile industry. It explores the economic indicators for each of the 66 manufacturing companies which have implemented the aforementioned standard from 1996 until 2009 through a comparison with a control group. Results show that ISO 14001 does not affect the economic results of the studied companies. We have not found significant differences in the operating income values, neither in the increase in revenues in the long term in any of the three analyzed periods, contrary to the expected results. (Author) 60 refs.

  1. Co-Sintering behaviour of zirconia-ferritic steel composites

    Directory of Open Access Journals (Sweden)

    Alexander Michaelis

    2016-08-01

    Full Text Available The combination of metallic and ceramic materials allows the combination of positive properties of both and can be applied in various industrial fields. At the moment, the deployment of these composites faces difficult and complex manufacturing. One attempt, which offers a short process route and a high degree of flexibility regarding design is a combined shaping (co-shaping with a combined sintering (co-sintering. The article will show co-sintering results of different metal-ceramic symmetric and asymmetric multi-layered tapes, consisting of yttria stabilized zirconia combined with a ferritic iron chromium steel. Focus is on the densification and co-sintering behaviour of ceramic layers depending on the sintering behaviour of metallic layers. Co-sintered composites were characterized by field emission scanning electron microscopy, x-ray diffraction measurements and in terms of adhesive tensile strength.

  2. Investigation of the sinterability of ZrO{sub 2} (Y{sub 2}O3{sub )}-bioglass dental ceramics by dilatometry; Estudo da sinterabilidade de ceramicas dentarias de ZrO{sub 2} (Y{sub 2}O3{sub )}-biovidro usando dilatometria

    Energy Technology Data Exchange (ETDEWEB)

    Bicalho, Luiz de Araujo; Barboza, Miguel Ribeiro Justino [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Strecker, Kurt [Universidade Federal de Sao Joao del Rei (UFSJ), MG (Brazil); Santos, Claudinei dos; Habibe, Alexandre Fernandes; Magnago, Roberto de Oliveira [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil)

    2013-06-15

    The objective of this work is to study by dilatometry, the liquid phase sintering of ZrO{sub 2} ceramics using bioglass as sintering additive. Y{sub 2} O{sub 3} - stabilized ZrO{sub 2} powders were mixed with 3, 5 and 10 wt% of bioglass with the composition based on 3CaOP{sub 2} O{sub 5} -MgO-SiO{sub 2} system. Specimens were prepared by cold uniaxial pressing under 80MPa and the green relative density was determined. The sintering behavior was studied by measuring the linear shrinkage of samples in a dilatometer in relation to the temperature. The heating and cooling rates used in this study were 10 deg C/min and the maximum sintering temperatures was 1300 deg C with a 120 min isothermal holding time. The results of the shrinkage and shrinkage rates in regard of the sintering temperature and time were related to the amount of bioglass added. The sintered samples were characterized by X-ray diffraction analysis and their relative density. SEM micrographs indicates similar microstructure, and an increase of bioglass content leads to increasing of monoclinic ZrO{sub 2} phase content. The dilatometry results indicate a reduction of the temperature where a maximum shrinkage rate occurs, as function of bioglass increasing. Furthermore, the use of liquid phase reduces the maximum sintering temperature of 1447 deg C to 1250-1280 deg C. (author)

  3. Toughening effect of multi-walled boron nitride nanotubes and their influence on the sintering behaviour of 3Y-TZP zirconia ceramics

    Czech Academy of Sciences Publication Activity Database

    Tatarko, Peter; Grasso, S.; Chlup, Zdeněk; Porwal, H.; Kasiarova, M.; Dlouhý, Ivo; Reece, M.J.

    2014-01-01

    Roč. 34, č. 7 (2014), s. 1829-1843 ISSN 0955-2219 EU Projects: European Commission(XE) 264526 - GLACERCO Institutional support: RVO:68081723 Keywords : Zirconia * Boron nitride nanotubes * Composite * Spark plasma sintering * Toughening mechanism Subject RIV: JI - Composite Materials Impact factor: 2.947, year: 2014

  4. Emerging Ceramic-based Materials for Dentistry

    Science.gov (United States)

    Denry, I.; Kelly, J.R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  5. Consolidation treatments applied to ceramic tiles: are they homogeneous?; Tratamientos de consolidación aplicados en materiales cerámicos: ¿Son homogéneos?

    Energy Technology Data Exchange (ETDEWEB)

    Costa, D.; Leal, A.S.; Mimoso, J.M; Pereira, S.M.R.

    2017-07-01

    The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin) were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression), creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved. [Spanish] En la conservación de los azulejos alterados se utilizan productos con acción consolidante a fin de recuperar la cohesión del cuerpo cerámico disgregado. En este trabajo se investiga el efecto de la consolidación de dos productos muy utilizados en la práctica de la conservación de los azulejos (un silicato de etilo comercial y una resina acrílica), aplicados en un material cerámico artesanal. Los resultados obtenidos indican que pueden producirse zonas con resistencias mayores debido a la concentración local del producto y, a la vez de un material consolidado homogéneo, resulta un material heterogéneo. Por otro lado, la existencia de estas zonas puede conducir a falsos resultados en los ensayos destructivos (resistencia mecánica a la flexión y compresión) utilizados frecuentemente en la evaluación de la acción de

  6. Desenvolvimento de massas de revestimento cerâmico com argila caulinítica e nefelina sienito Development of ceramic tile bodies with kaolinitic clay and nepheline-syenite

    Directory of Open Access Journals (Sweden)

    C. M. F. Vieira

    2008-06-01

    Full Text Available Este trabalho tem por objetivo adicionar tanto o fundente nefelina sienito, disponível no Estado do Rio de Janeiro, quanto o talco, fornecido por uma mineradora, em uma argila caulinítica para a obtenção de revestimento cerâmico gresificado. Foram preparadas formulações com 0%, 30% e 50% em peso de nefelina sienito em mistura com a argila, com e sem a adição de 3,5% em peso de talco. O comportamento de queima das formulações foi avaliado por dilatometria óptica. Corpos-de-prova foram obtidos por prensagem uniaxial a 30 MPa para queima a 1175 ºC. Nas amostras queimadas foram realizados ensaios tecnológicos para determinação da densidade aparente, retração linear, resistência mecânica por flexão em três pontos e absorção de água. Análise microestrutural foi feita por microscopia eletrônica de varredura e difração de raios X. Os resultados mostraram que a as formulações com nefelina sienito e talco apresentam potencial para a obtenção de revestimento gresificado, reduzindo significativamente a porosidade da cerâmica argilosa pura.This work had for objective to add both the nepheline-syenite flux, available in the State of Rio de Janeiro, and the talc, purchased from a mining company, into a kaolinitic clay to obtain vitrified ceramic tile. Mixtures were prepared with addition of 0, 30 and 50 wt.% of nepheline-syenite to a kaolinitic clay. The talc was added in the amount of 0 and 3.5 wt.%. The firing behavior of the formulations was evaluated by optical dilatometry. Specimens were prepared by uniaxial pressure at 30 MPa followed by firing at 1175 ºC. The fired specimens were submitted to the following tests: bulk density, linear shrinkage, three point bending mechanical strength and water absorption. Microstructural analysis was carried out by scanning electron microscopy and X-ray diffraction. The results showed that the formulations with both nepheline-syenite and talc addition have a potential to obtain

  7. Effect of ZrO2 Addition on Microstructure, Morphology and Pressure Sensing Behaviour of Pb(ZrxTi1-x)O3 Ceramics Sintered in Al2O3 Environment

    International Nuclear Information System (INIS)

    Norhashimah Ramli; Muhamad Mat Salleh; Muhammad Yahaya; Mohammad Hafizuddin Jumali

    2009-01-01

    The effect of ZrO 2 addition on the microstructure, morphology and pressure sensing behaviour of Pb(Zr x Ti 1-x )O 3 ceramics was studied in five different compositions of ZrO 2 , namely x = 0.48, 0.50, 0.52, 0.54 and 0.56. The samples were prepared through the solid-state reaction method using high purity metal oxides powders. In order to control the PbO losses due to high temperature sintering, a novel approach were explored whereby the samples were sintered in Al 2 O 3 environment. Structural investigation using X-ray diffraction (XRD) method revealed that all samples exhibited a tetragonal crystal structure. However the c/a lattice parameters ratios exhibited a decreasing trend as the ZrO 2 content was increased, indicating that PZT crystals gradually evolved towards pseudo cubic structure. SEM micrographs showed different morphology of each composition with the grain size varies in the range of 1.5 μm to 3.15 μm. The performance of pressure sensing behaviour showed that sample with composition x = 0.52 exhibited the best piezoelectric properties with high sensitivity. However, all samples failed to show good stability and repeatability due to slow recovery after severe lattice strain. (author)

  8. The lack of homogeneity in the product (LHP) in the ceramic tile industry and its impact on the reallocation of inventories

    International Nuclear Information System (INIS)

    Alarcon, F.; Alemany, M. M. E.; Lario, F. C.; Oltra, R. F.

    2011-01-01

    The allocation of the product available- to-promise (ATP) in make-to-stock (MTS) contexts is of the utmost importance as it can influence customer satisfaction and profits of the company. However, a proper initial allocation may become inadequate for several reasons. In these case, it is necessary the reallocation of inventory, which will be more complex the more ambitious goals to achieve with it and increased the amount of information to use. In this regard, it is noteworthy that the lack of homogeneity in the product (LHP), present in different industrial sectors, causes the atomization of the inventory and increases the complexity of the reallocation, difficult to obtain optimal solutions. This paper describes the problems of the LHP, first under a generic perspective and then, particularized to MTS ceramic companies. Subsequently, situations in which a specific allocation of ATP can no longer be appropriate in this context are identified and the reassignment, as a way to search for new valid assignments, is proposed. Finally, through a case study of a ceramic company, the impact of the LHP in each of the situations identified is analyzed, noting that the LHP causes some of these situations and in all of them, complicates the reallocation of inventory to orders. (Authors) 31 refs.

  9. Real-time biscuit tile image segmentation method based on edge detection.

    Science.gov (United States)

    Matić, Tomislav; Aleksi, Ivan; Hocenski, Željko; Kraus, Dieter

    2018-05-01

    In this paper we propose a novel real-time Biscuit Tile Segmentation (BTS) method for images from ceramic tile production line. BTS method is based on signal change detection and contour tracing with a main goal of separating tile pixels from background in images captured on the production line. Usually, human operators are visually inspecting and classifying produced ceramic tiles. Computer vision and image processing techniques can automate visual inspection process if they fulfill real-time requirements. Important step in this process is a real-time tile pixels segmentation. BTS method is implemented for parallel execution on a GPU device to satisfy the real-time constraints of tile production line. BTS method outperforms 2D threshold-based methods, 1D edge detection methods and contour-based methods. Proposed BTS method is in use in the biscuit tile production line. Copyright © 2018 ISA. Published by Elsevier Ltd. All rights reserved.

  10. Tile-bonding tool

    Science.gov (United States)

    Haynie, C. C.; Holt, J. W.

    1978-01-01

    Device applies uniform, constant, precise pressure to hold tiles in place during bonding. Tool consists of pressure bladders supported by adjustable pole. Pole can accomodate single or multiple bladders. Tiles can be flat or contoured.

  11. Nano-ceramics and its molding technologies

    International Nuclear Information System (INIS)

    Liu Jian; Xu Yunshu

    2007-01-01

    Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

  12. Optimising the bioreceptivity of porous glass tiles based on colonization by the alga Chlorella vulgaris

    International Nuclear Information System (INIS)

    Ferrándiz-Mas, V.; Bond, T.; Zhang, Z.; Melchiorri, J.; Cheeseman, C.R.

    2016-01-01

    Green façades on buildings can mitigate greenhouse gas emissions. An option to obtain green facades is through the natural colonisation of construction materials. This can be achieved by engineering bioreceptive materials. Bioreceptivity is the susceptibility of a material to be colonised by living organisms. The aim of this research was to develop tiles made by sintering granular waste glass that were optimised for bioreceptivity of organisms capable of photosynthesis. Tiles were produced by pressing recycled soda-lime glass with a controlled particle size distribution and sintering compacted samples at temperatures between 680 and 740 °C. The primary bioreceptivity of the tiles was evaluated by quantifying colonisation by the algae Chlorella vulgaris (C. vulgaris), which was selected as a model photosynthetic micro-organism. Concentrations of C. vulgaris were measured using chlorophyll-a extraction. Relationships between bioreceptivity and the properties of the porous glass tile, including porosity, sorptivity, translucency and pH are reported. Capillary porosity and water sorptivity were the key factors influencing the bioreceptivity of porous glass. Maximum C. vulgaris growth and colonisation was obtained for tiles sintered at 700 °C, with chlorophyll-a concentrations reaching up to 11.1 ± 0.4 μg/cm 2 of tile. Bioreceptivity was positively correlated with sorptivity and porosity and negatively correlated with light transmittance. The research demonstrates that the microstructure of porous glass, determined by the processing conditions, significantly influences bioreceptivity. Porous glass tiles with high bioreceptivity that are colonised by photosynthetic algae have the potential to form carbon-negative façades for buildings and green infrastructure. - Highlights: • Porous tiles made by sintering waste glass at variable temperatures • Bioreceptivity assessed by measuring colonisation by the algae C. vulgaris • Tiles sintered at 700 °C gave maximum

  13. The ATLAS tile calorimeter

    CERN Multimedia

    Maximilien Brice

    2003-01-01

    Louis Rose-Dulcina, a technician from the ATLAS collaboration, works on the ATLAS tile calorimeter. Special manufacturing techniques were developed to mass produce the thousands of elements in this detector. Tile detectors are made in a sandwich-like structure where these scintillator tiles are placed between metal sheets.

  14. Selection of optimal sintering temperature of K0.5Na0.5NbO3 ceramics for electromechanical applications

    Directory of Open Access Journals (Sweden)

    Gaurav Vats

    2014-03-01

    Full Text Available This paper has considered the selection of the optimal processing parameter (sintering temperature leading to best possible properties of K0.5Na0.5NbO3 (KNN for electromechanical applications. Vital piezoelectric properties for such applications include the piezoelectric coupling coefficient (kp, piezoelectric coefficient (d31, Curie temperature (Tc, remanent polarization (Pr, coercive field (Ec, density (ρ, elastic compliance (S11E and S12E and dielectric loss (tan δ. The weights and priority of these physical properties for KNN are calculated using the modified digital logic (MDL method. The priority order of these properties used for the selection of optimal processing parameters is as d31>tan δ>S11E=S12E>Tc=Pr>ρ>kp>Ec. The weights obtained using MDL are further incorporated with analytic hierarchy process (AHP and VlseKriterijumska Optimisacija I Kompromisno Resenje (VIKOR in order to determine the optimal sintering temperature for KNN. Both methods suggest that 1080 °C and 1120 °C are the most and least desirable sintering temperatures, respectively. Finally, sensitivity analysis is performed for the robustness of our results and prediction of most influential parameter in terms of sensitivity. tan δ is found to be the most sensitive property for alteration in the present ranking.

  15. Development of New Ecological Ceramic Tiles by Recycling of Waste Glass and Ceramic Materials; Incorporacion de residuos derivados de la fabricacion ceramica y del vidrio reciclado en el proceso ceramico integral

    Energy Technology Data Exchange (ETDEWEB)

    Lazaro, C.; Ramon Trilles, V.; Gomez, F.; Allepuz, S.; Fraga, D.; Carda, J. B.

    2012-07-01

    The following research work shows the results of the introduction of waste generated by the ceramic industry, such as the calcined clay from fired porcelain of stoneware and raw biscuit, sludge and cleaning water, as well as waste from other sectors like the recycling glass. In this way, it can be obtained a stoneware porcelain slab, engobe-glaze and satin glaze that contains high percentage of recyclable raw materials. (Author)

  16. Environmental aspects of the production process of ceramic tiles (wet process), with emphasis in liquid effluents; Aspectos ambientais do processo de fabricacao de placas de revestimentos ceramicos (via umida), com enfase nos efluentes liquidos

    Energy Technology Data Exchange (ETDEWEB)

    Ferrari, Katia Regina

    2000-07-01

    Present study developed a simplified methodology to evaluate the environmental impacts of the wet process of production of ceramic tiles. In order to subsidize the development of the model of environmental evaluation and to achieve a better understanding of the productive process, there were elaborated matrices in which was correlated the stages of the productive system with the respective types and volumes of residues generated. To these matrices there were related the technical norms of the Brazilian Association of Norms and Techniques (ABNT), which determines the sampling methodologies, characterizations, monitoring and treatment of the solid residues and liquid and gaseous effluents; and the pertinent Federal and State Legislations which dispose on the control of the environmental pollution. The evaluation of the environmental impact model here proposed was developed fram the Interaction Matrix of Leopold and from the Risk Matrix proposed by Moura, in which identified the pollutant effects (critical, significant, reduced, marginal) of the stages of this productive process. The validation of these results was obtained through the accomplishment of analytic assays in the used raw materials and in the residues generated in the productive process. The results of the chemical analyses reinforce that the positive toxicity in the liquid effluent is related with the chemical composition of the synthetic raw material used in the decoration. It was concluded that the solid residues that more damage cause to the environment are those coming from the enamel and dying preparation and application sections. Concomitantly, it was performed a study of characterization of the natural raw materials and of the product, using different techniques as fluorescence X ray, differential thermal analysis with thermogravimetry, scanning electron microscopy and X ray diffraction, in order to understand the interactions of the components of the mass of the ceramic body, during the stage of

  17. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  18. Consumo de gás natural na indústria de revestimentos cerâmicos brasileira Consumption of natural gas in Brazilian ceramic tile industry

    Directory of Open Access Journals (Sweden)

    H. J. Alves

    2008-09-01

    Full Text Available O gás natural, atualmente, é a principal fonte de geração de energia térmica utilizada pelas indústrias de revestimentos cerâmicos no mundo e também é um dos itens que tem maior participação sobre o custo do produto acabado. Neste trabalho é apresentado um levantamento do consumo de gás natural realizado em uma indústria de via seca do pólo produtivo de Santa Gertrudes - SP, de modo que foi possível determinar o consumo específico de cada equipamento consumidor, bem como, identificar os "gargalos energéticos" do processo produtivo.The natural gas is the main source of thermic energy generation used by ceramic covering industries around the world and it is also one of the itens which has the biggest weight over the finished product. In this work, it is presented a survey of the consumption of natural gas done in a factory of the productive pole of Santa Gertrudes-SP, which processes its products through a dry way, so that it was possible to determine the specific consumption of each consumer equipment, and also identify the "energetic necks" presented by the same.

  19. Predicting tile drainage discharge

    DEFF Research Database (Denmark)

    Iversen, Bo Vangsø; Kjærgaard, Charlotte; Petersen, Rasmus Jes

    More than 50 % of Danish agricultural areas are expected to be artificial tile drained. Transport of water and nutrients through the tile drain system to the aquatic environment is expected to be significant. For different mitigation strategies such as constructed wetlands an exact knowledge...... of the water load coming from the tile drainage system is therefore essential. This work aims at predicting tile drainage discharge using dynamic as well as a statistical predictive models. A large dataset of historical tile drain discharge data, daily discharge values as well as yearly average values were...... used in the analysis. For the dynamic modelling, a simple linear reservoir model was used where different outlets in the model represented tile drain as well as groundwater discharge outputs. This modelling was based on daily measured tile drain discharge values. The statistical predictive model...

  20. Method for preparing thin-walled ceramic articles of configuration

    International Nuclear Information System (INIS)

    Holcombe, C.E.; Powell, G.L.

    1975-01-01

    A method for preparing a hollow thin-walled ceramic product is described. Ceramic powder is plasma-sprayed onto a concave surface of a substrate having a coefficient of thermal expansion less than that of the ceramic. The coated substrate is heated to sinter the ceramic and then cooled to effect a separation of the ceramic product from the substrate

  1. Pressure sintering and creep deformation: a joint modeling approach

    International Nuclear Information System (INIS)

    Notis, M.R.

    1979-10-01

    Work related to microchemical and microstructural aspects of the joint modeling of pressure sintering and creep in ceramic oxides is reported. Quantitative techniques for the microchemical analysis of ceramic oxides and for the examination of impurity segregation effects in polycrystalline ceramic materials were developed. This has included fundamental absorption corrections for the oxygen anion species as a function of foil thickness. The evolution in microstructure during the transition from intermediate stage to final stage densification during hot pressing of cobalt oxide and preliminary studies with doped oxides were studied. This work shows promise in using time-integrated microstructural effects to elucidate the role of impurities in the sintering of ceramic materials

  2. Pressure sintering and creep deformation: a joint modeling approach

    Energy Technology Data Exchange (ETDEWEB)

    Notis, M.R.

    1979-10-01

    Work related to microchemical and microstructural aspects of the joint modeling of pressure sintering and creep in ceramic oxides is reported. Quantitative techniques for the microchemical analysis of ceramic oxides and for the examination of impurity segregation effects in polycrystalline ceramic materials were developed. This has included fundamental absorption corrections for the oxygen anion species as a function of foil thickness. The evolution in microstructure during the transition from intermediate stage to final stage densification during hot pressing of cobalt oxide and preliminary studies with doped oxides were studied. This work shows promise in using time-integrated microstructural effects to elucidate the role of impurities in the sintering of ceramic materials.

  3. Sintering behavior of ultra-fine Al2O3-(ZrO2 + X mol% Y2O3) ceramics by high-frequency induction heating

    International Nuclear Information System (INIS)

    Kim, S.W.; Cockcroft, S.L.; Khalil, K.A.; Ogi, K.

    2010-01-01

    Alumina-zirconia composites consisting of Al 2 O 3 -20 vol% yttria-stabilized zirconia containing two types of yttria-stabilized zirconia, 3 mol% yttria doped ZrO 2 (3YSZ) and 8 mol% yttria doped ZrO 2 (8YSZ), were consolidated very rapidly to full density by high-frequency induction heating and sintering (HFIHS). A comparison was made between the sinter behavior and the mechanical properties (hardness, fracture toughness and flexural strength) of the 3YSZ and 8YSZ material. In addition, the consolidated samples were analyzed for phase content by X-ray diffraction (XRD) and the fracture surfaces were examined using a scanning electron microscopy (SEM). The results showed that 3YSZ is most effective as a second phase for the toughening of alumina in comparison to the 8YSZ material. Al 2 O 3 -3YSZ composites exhibiting relatively good mechanical properties and limited grain growth were successfully synthesized at relatively low temperatures using this technique.

  4. Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

    Directory of Open Access Journals (Sweden)

    José Vitor Candido Souza

    2011-12-01

    Full Text Available Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.

  5. Luminescence properties of the Mg co-doped Ce:SrHfO.sub.3./sub. ceramics prepared by the Spark Plasma Sintering Method

    Czech Academy of Sciences Publication Activity Database

    Chiba, H.; Kurosawa, S.; Harata, K.; Murakami, R.; Yamaji, A.; Ohashi, Y.; Pejchal, Jan; Kamada, K.; Yokota, Y.; Yoshikawa, A.

    2016-01-01

    Roč. 90, Jul (2016), s. 287-291 ISSN 1350-4487. [International Conference on Luminescent Detectors and Transformers of Ionizing Radiation (LUMDETR). Tartu (Estonsko), 20.09.2015-25.09.2015] R&D Projects: GA MŠk(CZ) LH14266 Institutional support: RVO:68378271 Keywords : ceramics scintillator * high effective atomic number material Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.442, year: 2016

  6. New materials through a variety of sintering methods

    Science.gov (United States)

    Jaworska, L.; Cyboroń, J.; Cygan, S.; Laszkiewicz-Łukasik, J.; Podsiadło, M.; Novak, P.; Holovenko, Y.

    2018-03-01

    New sintering techniques make it possible to obtain materials with special properties that are impossible to obtain by conventional sintering techniques. This issue is especially important for ceramic materials for application under extreme conditions. Following the tendency to limit critical materials in manufacturing processes, the use of W, Si, B, Co, Cr should be limited, also. One of the cheapest and widely available materials is aluminum oxide, which shows differences in phase composition, grain size, hardness, strain and fracture toughness of the same type of powder, sintered via various methods. In this paper the alumina was sintered using the conventional free sintering process, microwave sintering, Spark Plasma Sintering (SPS), high pressure-high temperature method (HP-HT) and High Pressure Spark Plasma Sintering (HP SPS). Phase composition analysis, by X-ray diffraction of the alumina materials sintered using various methods, was carried out. For the conventional sintering method, compacts are composed of α-Al2O3 and θ-Al2O3. For compacts sintered using SPS, microwave and HP-HT methods, χ-Al2O3 and γ-Al2O3 phases were additionally present. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. On the basis of images from scanning electron microscope quantitative analysis was performed to determine the degree of grain growth of alumina after sintering.

  7. Efficiency of radiation technology of high-strength corundum-zirconium ceramics obtaining

    International Nuclear Information System (INIS)

    Annenkov, Yu.M.; Frangul'yan, T.S.; Pritulov, A.M.

    1995-01-01

    Physical principles of radiation sintering and ceramic structures modification are presented. Corundum-zirconium ceramics sintering by thermal and electron-beam heating are studied. The effect of decrease in temperature of ceramics sintering (by 250-300 deg C) by electron-beam heating is established. Modifying impact of electron beam on ceramics, sintered by thermal method, is studied. It is shown that such a treatment of ceramics results in its strengthening. The efficiency of electron-beam technologies for obtaining corundum-zirconium ceramics with high mechanical parameters is substantiated. 14 refs., 3 tabs

  8. Spark Plasma Sintered AlN-BN Composites and Its Thermal Conductivity

    NARCIS (Netherlands)

    Zhao Haiyang, [No Value; Wang Weimin, [No Value; Wang Hao, [No Value; Fu Zhengyi, [No Value

    2008-01-01

    A series of samples of hexagonal boron nitride-aluminum nitride ceramic composites with different amounts of CaF(2) as sintering aid were prepared by spark plasma sintered at 1700-1850 degrees C for 5 min. The addition of CaF(2) effectively lowered the sintering temperature and promoted the

  9. The Study of Microwave and Electric Hybrid Sintering Process of AZO Target

    Directory of Open Access Journals (Sweden)

    Ling-yun Han

    2016-01-01

    Full Text Available We simulated the microwave sintering of ZnO by 3D modelling. A large-size Al-doped ZnO (AZO green ceramic compact was prepared by slurry casting. Through studying the microwave and electric hybrid sintering of the green compact, a relative density of up to 98.1% could be obtained by starting microwave heating at 1200°C and increasing the power 20 min later to 4 kW for an AZO ceramic target measuring 120 × 240 × 12 mm. The resistivity of AZO targets sintered with microwave assistance was investigated. The energy consumption of sintering could be greatly reduced by this heating method. Until now, few studies have been reported on the microwave and electric hybrid sintering of large-size AZO ceramic targets. This research can aid in developing sintering technology for large-size high-quality oxide ceramic targets.

  10. Grammar Tiles: An Opportunity for Manipulatives in the Language Arts Classroom (Middle Ground).

    Science.gov (United States)

    Atlee, Marilyn; Hardin, Linda Friddle

    1995-01-01

    Presents 2 articles concentrating on middle-school teaching: 1 that describes how a teacher, using 12 zip-lock sandwich bags and 300 small ceramic tiles, may create "grammar tiles," a method for teaching the parts of speech; and another that describes several innovative ways in which students have learned to work with language while manipulating…

  11. Spark plasma sintering of hydrothermally synthesized bismuth ferrite

    Directory of Open Access Journals (Sweden)

    Zorica Branković

    2016-12-01

    Full Text Available Bismuth ferrite, BiFeO3 (BFO, powder was synthesized by hydrothermal method from Bi(NO33·5 H2O and Fe(NO33·9 H2O as precursors. The synthesized powder was further sintered using spark plasma sintering (SPS. The sintering conditions were optimized in order to achieve high density, minimal amount of secondary phases and improved ferroelectric and magnetic properties. The optimal structure and properties were achieved after spark plasma sintering at 630 °C for 20 min, under uniaxial pressure of 90 MPa. The composition, microstructure, ferroelectric and magnetic properties of the SPS samples were characterized and compared to those of conventionally sintered ceramics obtained from the same powder. Although the samples sintered using conventional method showed slightly lower amount of secondary phases, the spark plasma sintered samples exhibited favourable microstructure and better ferroelectric properties.

  12. Mechanical characteristics of microwave sintered silicon carbide

    Indian Academy of Sciences (India)

    Unknown

    tions ranging from kiln furniture to membrane material. Keywords. Microwave sintering; biaxial flexure; silicon carbide. 1. Introduction. Silicon carbide (SiC) ceramics is a very well known candidate material for a structural application. However, due to (i) poor densification due to highly directional bonding, (ii) susceptibility of ...

  13. Wang Tiles in Computer Graphics

    CERN Document Server

    Lagae, Ares

    2009-01-01

    Many complex signals in computer graphics, such as point distributions and textures, cannot be efficiently synthesized and stored. This book presents tile-based methods based on Wang tiles and corner tiles to solve both these problems. Instead of synthesizing a complex signal when needed, the signal is synthesized beforehand over a small set of Wang tiles or corner tiles. Arbitrary large amounts of that signal can then efficiently be generated when needed by generating a stochastic tiling, and storing only a small set of tiles reduces storage requirements. A tile-based method for generating a

  14. Manufacturing of metal supported BSCF membranes by spark plasma sintering

    OpenAIRE

    Laptev, Alexander; Bram, Martin; Zivcec, Maria; Baumann, Stefan; Jarligo, Maria Ophelia; Sebold, Doris; Pfaff, Ewald; Broeckmann, Christoph

    2013-01-01

    Spark plasma sintering (SPS), also known as field assisted sintering technique (FAST), is a relatively new method for rapid consolidation of metallic or ceramic powders. In the present work, its suitability for the manufacturing of metal supported Ba0.5Sr0.5Co0.8Fe0.2O3-δ (BSCF) based membrane by co-sintering of functional ceramic BSCF layer and porous metallic support has been investigated. The BSCF based membranes are highly attractive for oxygen separation from air due to mixed ionic and e...

  15. Triangular spiral tilings

    International Nuclear Information System (INIS)

    Sushida, Takamichi; Hizume, Akio; Yamagishi, Yoshikazu

    2012-01-01

    The topology of spiral tilings is intimately related to phyllotaxis theory and continued fractions. A quadrilateral spiral tiling is determined by a suitable chosen triple (ζ, m, n), where ζ element of D/R, and m and n are relatively prime integers. We give a simple characterization when (ζ, m, n) produce a triangular spiral tiling. When m and n are fixed, the admissible generators ζ form a curve in the unit disk. The family of triangular spiral tilings with opposed parastichy pairs (m, n) is parameterized by the divergence angle arg (ζ), while triangular spiral tilings with non-opposed parastichy pairs are parameterized by the plastochrone ratio 1/|ζ|. The generators for triangular spiral tilings with opposed parastichy pairs are not dense in the complex parameter space, while those with non-opposed parastichy pairs are dense. The proofs will be given in a general setting of spiral multiple tilings. We present paper-folding (origami) sheets that build spiral towers whose top-down views are triangular tilings. (paper)

  16. Diffusion of silver during sintering in high permittivity COG dielectrics

    NARCIS (Netherlands)

    Mikkenie, R.; Groen, W.A.; Drift, R. van der

    2010-01-01

    To achieve cost reduction in multi-layer ceramic capacitors and actuators, which use a silver-palladium alloy as internal electrode, the trend is to use alloys with the highest silver content possible. This requires ceramic materials which must be sintered at a relative low temperature. Goal is to

  17. Micromolding for ceramic microneedle arrays

    NARCIS (Netherlands)

    van Nieuwkasteele-Bystrova, Svetlana Nikolajevna; Lüttge, Regina

    2011-01-01

    The fabrication process of ceramic microneedle arrays (MNAs) is presented. This includes the manufacturing of an SU-8/Si-master, its double replication resulting in a PDMS mold for production by micromolding and ceramic sintering. The robustness of the replicated structures was tested by means of

  18. Formation of porous clay ceramic using sago waste ash as a prospective additive material with controllable milling

    Directory of Open Access Journals (Sweden)

    Aripin H.

    2014-01-01

    Full Text Available A novel type of ceramic material was produced by mixing sago waste ash from the sago processing industry in Indonesia with clay. The composition was prepared by adding 50 %wt amount of sago waste into the clay, then a series of samples was milled for 6 h, 12 h, 24 h and 48 h, respectively. The samples were dry pressed and sintered at temperatures ranging from 800°C to 1200°C. The influence of the sintering temperature and the milling time on bulk density, firing shrinkage, water adsorption, and hardness was studied in detail. The results demonstrate that the low water absorption of less than 0.5% and the highest hardness of 5.82 GPa were obtained for the sample sintered at 1100°C and milled for 48 h. The investigation of the absorptive properties of such ceramics indicates that they could be recommended as a promising material for manufacturing of unglazed floor tiles.

  19. Archimedean Voronoi spiral tilings

    Science.gov (United States)

    Yamagishi, Yoshikazu; Sushida, Takamichi

    2018-01-01

    We study the transition of the number of spirals (called parastichy in the theory of phyllotaxis) within a Voronoi tiling for Archimedean spiral lattices. The transition of local parastichy numbers within a tiling is regarded as a transition at the base site point in a continuous family of tilings. This gives a natural description of the quasiperiodic structure of the grain boundaries. It is proved that the number of tiles in the grain boundaries are denominators of rational approximations of the argument (called the divergence angle) of the generator. The local parastichy numbers are non-decreasing functions of the plastochron parameter. The bifurcation diagram of local parastichy numbers has a Farey tree structure. We also prove Richards’ formula of spiral phyllotaxis in the case of Archimedean Voronoi spiral tilings, and show that, if the divergence angle is a quadratic irrational number, then the shapes of tiles in the grain boundaries are close to rectangles. If the divergence angle is linearly equivalent to the golden section, then the shape of tiles in the grain boundaries is close to square.

  20. Combustion Joining of Regolith Tiles for In-Situ Fabrication of Launch/Landing Pads on the Moon and Mars

    Science.gov (United States)

    Ferguson, Robert E.; Shafirovich, Evgeny; Mantovani, James G.

    2017-01-01

    To mitigate dust problems during launch/landing operations in lunar and Mars missions, it is desired to build solid pads on the surface. Recently, strong tiles have been fabricated from lunar regolith simulants using high-temperature sintering. The present work investigates combustion joining of these tiles through the use of exothermic intermetallic reactions. Specifically, nickel/aluminum (1:1 mole ratio) mixture was placed in a gap between the tiles sintered from JSC-1A lunar regolith simulant. Upon ignition by a laser, a self-sustained propagation of the combustion front over the mixture occurred. Joining was improved with increasing the tile thickness from 6.3 mm to 12.7 mm. The temperatures sufficient for melting the glass phase of JSC-1A were recorded for 12.7-mm tiles, which explains the observed better joining.

  1. Camber Evolution and Stress Development of Porous Ceramic Bilayers During Co-Firing

    DEFF Research Database (Denmark)

    Ni, De Wei; Esposito, Vincenzo; Schmidt, Cristine Grings

    2013-01-01

    sintering mismatch stress in co-fired CGO-LSM/CGO bilayer laminates was significantly lower than general sintering stresses expected for free sintering conditions. As a result, no co-firing defects were observed in the bilayer laminates, illustrating an acceptable sintering compatibility of the ceramic...

  2. Emerging ceramic-based materials for dentistry.

    Science.gov (United States)

    Denry, I; Kelly, J R

    2014-12-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. © International & American Associations for Dental Research.

  3. Science and Technology of Ceramics -16 ...

    Indian Academy of Sciences (India)

    like housing, clothing, food production, transportation, ... means potter's earth. Ceramics cannot be defined in a very simple fashion. Ceramics are usually associated with pottery, sanitary ware, tiles etc. Though this is not incorrect, it is incomplete. One ..... gas permeability, external appearance and structure. In the.

  4. Students' Perception of Ceramics Education in Nigeria Tertiary ...

    African Journals Online (AJOL)

    Toshiba

    The undergraduate programme in ceramics education is designed ... among others, much of the construction industry depends on the use of ceramic materials. This includes brick, cement, tile, and glass. Cement is used to make concrete which in ..... 6 Money spent on ceramics education is a waste 3.31 3.06 A 3.09 3.02 A.

  5. Preparation of nanostructured La{sub 0.7}Ca{sub 0.3−x}Ba{sub x}MnO{sub 3} ceramics by a combined sol–gel and spark plasma sintering route and resulting magnetocaloric properties

    Energy Technology Data Exchange (ETDEWEB)

    Ayadi, F.; Regaieg, Y. [Université Paris Diderot, Sorbonne Paris Cité, ITODYS, UMR 7086 CNRS, 15 rue J.-A. de Baïf, 75205 Paris Cedex 13 (France); Faculté des Sciences de Sfax, Université de Sfax, LPM, B.P 1171, 3000 Sfax (Tunisia); Cheikhrouhou-Koubaa, W.; Koubaa, M.; Cheikhrouhou, A. [Faculté des Sciences de Sfax, Université de Sfax, LPM, B.P 1171, 3000 Sfax (Tunisia); Lecoq, H.; Nowak, S.; Ammar, S. [Université Paris Diderot, Sorbonne Paris Cité, ITODYS, UMR 7086 CNRS, 15 rue J.-A. de Baïf, 75205 Paris Cedex 13 (France); Sicard, L., E-mail: lorette.sicard@univ-paris-diderot.fr [Université Paris Diderot, Sorbonne Paris Cité, ITODYS, UMR 7086 CNRS, 15 rue J.-A. de Baïf, 75205 Paris Cedex 13 (France)

    2015-05-01

    This work proposes an original, easy to achieve and inexpensive route to synthesize manganite ceramics for magnetic refrigeration, combining sol–gel chemistry to Spark Plasma Sintering (SPS). The target La{sub 0.7}Ca{sub 0.3−x}Ba{sub x}MnO{sub 3} (x=0, 0.1, 0.2) compounds are obtained as single phases which crystallize in the orthorhombic structure (Pnma space group). SPS allows a quick sintering at a relatively low temperature (700 °C in this work) compared to the conventional solid state method (≥1100 °C), leading to densified ultrafine grained pellets (85% of compactness). Magnetic studies show that Ba substitution does not affect significantly the relative cooling power (RCP) of these manganites, while it increases their Curie temperature (T{sub C}) by several tens of degrees. Typically, RCP values ranging between 267 and 270 J/kg (for a magnetic field change of 5 T) and T{sub C} between 205 and 245 K were measured when x was increased from 0 to 0.2, respectively. These results combined to the fact that the synthesis route is economically advantageous makes the obtained ceramics interesting as active refrigerants for magnetic refrigeration technology below room temperature. - Highlights: • Nanostructured La{sub 0.7}Ca{sub 0.3−x}Ba{sub x}MnO{sub 3} ceramics were obtained as single phase. • An original and low cost method was developed combining sol–gel chemistry and SPS. • The method can be extended to prepare most dense nanostructured oxides. • Our ceramics have higher RCP than those obtained by the solid state method. • The optimum temperature of the magnetocaloric effect is tunable with Ba content.

  6. Optimising the bioreceptivity of porous glass tiles based on colonization by the alga Chlorella vulgaris

    Energy Technology Data Exchange (ETDEWEB)

    Ferrándiz-Mas, V., E-mail: v.ferrandiz@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Bond, T., E-mail: t.bond@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Zhang, Z., E-mail: zhen.zhang14@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom); Melchiorri, J., E-mail: jpmelchiorri@gmail.com [ARBOREA Research, Bessemer Building, Prince Consort Road, London SW7 2AZ (United Kingdom); Cheeseman, C.R., E-mail: c.cheeseman@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2BU (United Kingdom)

    2016-09-01

    Green façades on buildings can mitigate greenhouse gas emissions. An option to obtain green facades is through the natural colonisation of construction materials. This can be achieved by engineering bioreceptive materials. Bioreceptivity is the susceptibility of a material to be colonised by living organisms. The aim of this research was to develop tiles made by sintering granular waste glass that were optimised for bioreceptivity of organisms capable of photosynthesis. Tiles were produced by pressing recycled soda-lime glass with a controlled particle size distribution and sintering compacted samples at temperatures between 680 and 740 °C. The primary bioreceptivity of the tiles was evaluated by quantifying colonisation by the algae Chlorella vulgaris (C. vulgaris), which was selected as a model photosynthetic micro-organism. Concentrations of C. vulgaris were measured using chlorophyll-a extraction. Relationships between bioreceptivity and the properties of the porous glass tile, including porosity, sorptivity, translucency and pH are reported. Capillary porosity and water sorptivity were the key factors influencing the bioreceptivity of porous glass. Maximum C. vulgaris growth and colonisation was obtained for tiles sintered at 700 °C, with chlorophyll-a concentrations reaching up to 11.1 ± 0.4 μg/cm{sup 2} of tile. Bioreceptivity was positively correlated with sorptivity and porosity and negatively correlated with light transmittance. The research demonstrates that the microstructure of porous glass, determined by the processing conditions, significantly influences bioreceptivity. Porous glass tiles with high bioreceptivity that are colonised by photosynthetic algae have the potential to form carbon-negative façades for buildings and green infrastructure. - Highlights: • Porous tiles made by sintering waste glass at variable temperatures • Bioreceptivity assessed by measuring colonisation by the algae C. vulgaris • Tiles sintered at 700 °C gave

  7. MODELING AND SIMULATION OF THE EFFECT OF THE FIRING CURVE ON THE LINEAR SHRINKAGE OF CERAMIC MATERIALS: LABORATORY SCALE AND INDUSTRIAL SCALE

    Directory of Open Access Journals (Sweden)

    M. Cargnin

    2015-06-01

    Full Text Available AbstractSingle-cycle firing is currently the most widespread method used for the production of ceramic tile. The productivity is directly related to the performance of the constituent materials of the ceramic piece during thermal cycling. Numerical tools which allow the prediction of the material behavior may be of great help in the optimization of this stage. This study addressed the mathematical modeling of the temperature profile within a ceramic tile, together with the sintering kinetics, to simulate the effect of the thermal cycle on the final size. On the laboratory scale, 80 mm x 20 mm specimens with thicknesses of 2.3 mm and 7.8 mm were prepared in order to determine the kinetic constants and validate the model. The application was carried out on an industrial scale, with 450 mm x 450 mm pieces that were 8.0 mm thick. These results show that the model was capable of predicting the experimental results satisfactorily.

  8. The effect of manufacturing variables on radiation doses from porcelain tiles.

    Science.gov (United States)

    Selby, J H; Strydom, R

    2008-06-01

    Previous studies have focused on the radiological properties of glazed ceramic tiles. This study was conducted to describe the radiological properties of porcelain tiles and how they were affected by variations in the manufacturing parameters. The data showed that the majority of the uranium in the tiles was attributable to the addition of zircon while less than half of the thorium in the tile was attributable to the added zircon, and the remainder came from other minerals in the formulation. The effects of firing temperatures and compressive strengths of the tiles are presented and show that higher firing temperatures increase radon emanation, while higher compressive strengths reduce radon emanation. The study also described how the addition of zircon to the tile formulation affected the radiological exposures that could be received by a member of the public from the use of such porcelain tiles. A dose assessment was conducted based on 23 different types of tile formulation. Screening procedures for building materials have been described in European Commission documents, and these limit the addition of zircon in a porcelain tile to approximately 9% by mass. The dose assessment reported in this study showed that 20% zircon could be added to a porcelain tile without exceeding the prescribed dose limits.

  9. Quartz crystal reinforced quartz glass by spark plasma sintering

    International Nuclear Information System (INIS)

    Torikai, D.; Barazani, B.; Ono, E.; Santos, M.F.M.; Suzuki, C.K.

    2011-01-01

    The Spark Plasma Sintering presents fast processing time when compared to conventional sintering techniques. This allows to control the grain growth during sintering as well as the diffusion rate of a multi-material compounds, and make possible obtainment of functionally graded materials and nanostructured compounds. Powders of high purity silica glass and crystalline silica were sintered in a SPS equipment at temperatures around 1350° C, i.e., above the softening temperature of silica glass and below the melting temperature of quartz crystal. As a result, glass ceramics with pure silica glass matrix reinforced with crystalline alpha-quartz grains were fabricated at almost any desired range of composition, as well as controlled size of the crystalline reinforcement. X-ray diffraction and density measurements showed the possibility to manufacture a well controlled density and crystallinity glass-ceramic materials. (author)

  10. The ATLAS Tile Calorimeter

    CERN Document Server

    Henriques Correia, Ana Maria

    2015-01-01

    TileCal is the Hadronic calorimeter covering the most central region of the ATLAS experiment at the LHC. It uses iron plates as absorber and plastic scintillating tiles as the active material. Scintillation light produced in the tiles is transmitted by wavelength shifting fibres to photomultiplier tubes (PMTs). The resulting electronic signals from the approximately 10000 PMTs are measured and digitised every 25 ns before being transferred to off-detector data-acquisition systems. This contribution will review in a first part the performances of the calorimeter during run 1, obtained from calibration data, and from studies of the response of particles from collisions. In a second part it will present the solutions being investigated for the ongoing and future upgrades of the calorimeter electronics.

  11. The ATLAS Tile Calorimeter

    International Nuclear Information System (INIS)

    Henriques, A.

    2015-01-01

    TileCal is the Hadronic calorimeter covering the most central region of the ATLAS experiment at the LHC. It uses iron plates as absorber and plastic scintillating tiles as the active material. Scintillation light produced in the tiles is transmitted by wavelength shifting fibres to photomultiplier tubes (PMTs). The resulting electronic signals from the approximately 10000 PMTs are measured and digitised every 25 ns before being transferred to off-detector data-acquisition systems. This contribution will review in a first part the performances of the calorimeter during run 1, obtained from calibration data, and from studies of the response of particles from collisions. In a second part it will present the solutions being investigated for the ongoing and future upgrades of the calorimeter electronics. (authors)

  12. Modeling and Simulation of Ceramic Arrays to Improve Ballistic Performance

    Science.gov (United States)

    2014-04-30

    Impact with no Adhesive DOP (mm) 10.3 □ □ An adhesive layer of Epoxy Resin was added in between the SiC tile and the Al backing The tile...Tile Gap 0.508 mm with No Adhesive DOP (mm) 17.2 □ An adhesive layer of Epoxy Resin was added in between the SiC tile and the Al backing The...Baseline performance seam assessment (2 ft x 2 ft panels) □ Sintered 4’sq. SiC (Superior Graphite ) on Kevlar/Phenolic with 2-ply cover Cover (a

  13. Werkstoffwoche 98. Vol. 7. Symposium 9: Ceramics. Symposium 14: Simulation of ceramics

    International Nuclear Information System (INIS)

    Heinrich, J.; Ziegler, G.; Hermel, W.; Riedel, H.

    1999-01-01

    The leading subject of this proceedings volume is ceramic materials, with papers on the following subject clusters: Processing (infiltration, sintering, forming) - Physics and chemistry of ceramics (functional ceramics, SiC, ceramic precursors, microstructural properties) - Novel concepts (composites, damage induced by oxidation and mechanical stress, performance until damage under mechanical and thermal stress, layers, nanocomposites). 28 of the conference papers have been prepared for individual retrieval from the ENERGY database. (orig./CB) [de

  14. Tile Patterns with LOGO--Part III: Tile Patterns from Mult Tiles Using Logo.

    Science.gov (United States)

    Clason, Robert G.

    1991-01-01

    A mult tile is a set of polygons each of which can be dissected into smaller polygons similar to the original set of polygons. Using a recursive LOGO method that requires solutions to various geometry and trigonometry problems, dissections of mult tiles are carried out repeatedly to produce tile patterns. (MDH)

  15. Fast firing of tiles containing paper mill sludge, glass cullet and clay.

    Science.gov (United States)

    Maschio, S; Furlani, E; Tonello, G; Faraone, N; Aneggi, E; Minichelli, D; Fedrizzi, L; Bachiorrini, A; Bruckner, S

    2009-11-01

    The paper describes results obtained in the development of a previous research. We study here, in fast firing, the sintering behaviour and measure some properties of tiles containing a mixture of 60 wt% of paper mill sludge and 40 wt% of glass cullet. The behaviour of this material is compared to those displayed by materials obtained by the same mixture added with 10, 20 and 30 wt% of a natural red clay. In parallel, the same properties are measured also on a reference blend, which is presently used to produce commercial tiles. We show that powders containing 60 wt% of paper sludge and 40 wt% of glass cullet to which 30 wt% of clay is added give rise to materials that display a stable sintering process and have good hardness and strength and therefore could be used for the industrial production of tiles.

  16. Brane tilings and their applications

    International Nuclear Information System (INIS)

    Yamazaki, M.

    2008-01-01

    We review recent developments in the theory of brane tilings and four-dimensional N=1 supersymmetric quiver gauge theories. This review consists of two parts. In part I, we describe foundations of brane tilings, emphasizing the physical interpretation of brane tilings as fivebrane systems. In part II, we discuss application of brane tilings to AdS/CFT correspondence and homological mirror symmetry. More topics, such as orientifold of brane tilings, phenomenological model building, similarities with BPS solitons in supersymmetric gauge theories, are also briefly discussed. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  17. The influence of sintering conditions on the phase purity of bulk EuTiO.sub.3./sub. and Eu.sub.0.5./sub.Ba.sub.0.5./sub.TiO.sub.3./sub. ceramics

    Czech Academy of Sciences Publication Activity Database

    Maca, K.; Kachlik, M.; Vaněk, Přemysl; Gautam, D.; Winterer, M.

    2013-01-01

    Roč. 86, č. 7 (2013), s. 737-747 ISSN 0141-1594 Institutional support: RVO:68378271 Keywords : europium titanate * sintering * phase purity * thermodynamics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.044, year: 2013

  18. Ultrasonic characterization of defective porcelain tiles

    Directory of Open Access Journals (Sweden)

    Eren, E.

    2012-08-01

    Full Text Available The aim of this work is the optimization of ultrasonic methods in the non-destructive testing of sintered porcelain tiles containing defects. For this reason, a silicon nitride ball, carbon black and PMMA (Polymethylmethacrylate were imbedded in porcelain tile granules before pressing to make special defects in tiles. After sintering at 1220ºC, the time of flight of the ultrasonic waves and ultrasonic signal amplitudes through the sintered porcelain tiles were measured by a contact ultrasonic transducer operating on pulse-echo mode. This method can allow for defect detection using the A-scan. The results of the test showed that the amplitude of the received peak for a defective part is smaller than for a part which has no defects. Depending on the size, shape and position of the defect, its peak can be detected. Additionally, an immersion pulse-echo C-scan method was also used to differentiate between defects in porcelain tiles. By using this technique, it is possible to determine the place and shape of defects. To support the results of the ultrasonic investigation, a SEM characterization was also made.

    El fin principal de este trabajo es la optimización de métodos ultrasónicos en la prueba no destructiva de azulejos sinterizados de porcelana que contienen defectos. Por lo tanto, bolas del nitruro de silicio, negros de carbón y PMMA (polimetilmetacrilato fueron encajados en gránulos del azulejo de porcelana antes de presionar para hacer defectos especiales en azulejos. Después de sinterizado en 1220ºC, el tiempo de vuelo de las ondas ultrasónicas fue medido a través del azulejo sinterizado de la porcelana. El tiempo del vuelo de ondas ultrasónicas fue medido por un transductor de contacto ultrasónico operando en modo eco-pulso. Este método puede permitir la detección de defectos usando escaneo-A. Los resultados de la prueba demostraron que la amplitud del pico recibido por partes defectuosas es más pequeño que la parte

  19. Tough hybrid ceramic-based material with high strength

    International Nuclear Information System (INIS)

    Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

    2012-01-01

    This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

  20. Coating of ceramic powders by chemical vapor deposition techniques (CVD)

    International Nuclear Information System (INIS)

    Haubner, R.; Lux, B.

    1997-01-01

    New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

  1. Reuse of solid petroleum waste in the manufacture of porcelain stoneware tile.

    Science.gov (United States)

    Pinheiro, B C A; Holanda, J N F

    2013-03-30

    This study investigates the incorporation of solid petroleum waste as raw material into a porcelain stoneware tile body, in replacement to natural kaolin material by up to 5 wt.%. Tile formulations containing solid petroleum waste were pressed and fired at 1240 °C by using a fast-firing cycle. The tile pieces were tested to determine their properties (linear shrinkage, water absorption, apparent density, and flexural strength), sintered microstructure, and leaching toxicity. The results therefore indicated that the growing addition of solid petroleum waste into tile formulations leads to a decrease of linear shrinkage, apparent density, and flexural strength, and to an increase of water absorption of the produced tile materials. It was also found that the replacement of kaolin with solid petroleum waste, in the range up to 2.5 wt.%, allows the production of porcelain stoneware tile (group BIa, ISO 13006 standard). All concentrations of Ag, As, Ba, Cd, Cr (total), Hg, and Pb of the fired porcelain stoneware tile pieces in the leachate comply with the current regulatory limits. These results indicate that the solid petroleum waste could be used for high-quality porcelain stoneware tile production, thus giving rise to a new possibility for an environmentally friendly management of this abundant waste. Copyright © 2013 Elsevier Ltd. All rights reserved.

  2. Determination of elastic modulus of ceramics using ultrasonic testing

    Science.gov (United States)

    Sasmita, Firmansyah; Wibisono, Gatot; Judawisastra, Hermawan; Priambodo, Toni Agung

    2018-04-01

    Elastic modulus is important material property on structural ceramics application. However, bending test as a common method for determining this property require particular specimen preparation. Furthermore, elastic modulus of ceramics could vary because it depends on porosity content. For structural ceramics industry, such as ceramic tiles, this property is very important. This drives the development of new method to improve effectivity or verification method as well. In this research, ultrasonic testing was conducted to determine elastic modulus of soda lime glass and ceramic tiles. The experiment parameter was frequency of probe (1, 2, 4 MHz). Characterization of density and porosity were also done for analysis. Results from ultrasonic testing were compared with elastic modulus resulted from bending test. Elastic modulus of soda-lime glass based on ultrasonic testing showed excellent result with error 2.69% for 2 MHz probe relative to bending test result. Testing on red and white ceramic tiles were still contained error up to 41% and 158%, respectively. The results for red ceramic tile showed trend that 1 MHz probe gave better accuracy in determining elastic modulus. However, testing on white ceramic tile showed different trend. It was due to the presence of porosity and near field effect.

  3. Properties of ceramics prepared using dry discharged waste to energy bottom ash dust.

    Science.gov (United States)

    Bourtsalas, Athanasios; Vandeperre, Luc; Grimes, Sue; Themelis, Nicolas; Koralewska, Ralf; Cheeseman, Chris

    2015-09-01

    The fine dust of incinerator bottom ash generated from dry discharge systems can be transformed into an inert material suitable for the production of hard, dense ceramics. Processing involves the addition of glass, ball milling and calcining to remove volatile components from the incinerator bottom ash. This transforms the major crystalline phases present in fine incinerator bottom ash dust from quartz (SiO(2)), calcite (CaCO(3)), gehlenite (Ca(2)Al(2)SiO(7)) and hematite (Fe(2)O(3)), to the pyroxene group minerals diopside (CaMgSi(2)O(6)), clinoenstatite (MgSi(2)O(6)), wollastonite (CaSiO(3)) together with some albite (NaAlSi(3)O(8)) and andradite (Ca(3)Fe(2)Si(3)O(12)). Processed powders show minimal leaching and can be pressed and sintered to form dense (>2.5 g cm(-3)), hard ceramics that exhibit low firing shrinkage (ceramic tiles that have potential for use in a range of industrial applications. © The Author(s) 2015.

  4. Dilatometric study of anisotropic sintering of alumina/zirconia laminates with controlled fracture behaviour

    Czech Academy of Sciences Publication Activity Database

    Maca, K.; Pouchlý, V.; Drdlík, D.; Hadraba, Hynek; Chlup, Zdeněk

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4287-4295 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GA15-06390S; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Alumina/zirconia laminate * Crack deflection * Master sintering curve * Sintering shrinkage Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  5. Process for making a ceramic composition for immobilization of actinides

    Science.gov (United States)

    Ebbinghaus, Bartley B.; Van Konynenburg, Richard A.; Vance, Eric R.; Stewart, Martin W.; Walls, Philip A.; Brummond, William Allen; Armantrout, Guy A.; Herman, Connie Cicero; Hobson, Beverly F.; Herman, David Thomas; Curtis, Paul G.; Farmer, Joseph

    2001-01-01

    Disclosed is a process for making a ceramic composition for the immobilization of actinides, particularly uranium and plutonium. The ceramic is a titanate material comprising pyrochlore, brannerite and rutile. The process comprises oxidizing the actinides, milling the oxides to a powder, blending them with ceramic precursors, cold pressing the blend and sintering the pressed material.

  6. Eco-innovation an evolution of innovation? Empirical analysis at the Spanish tile ceramic industry; Eco-innovacion, una evolucion de la innovacion? Analisis empirico en la industria ceramica espanola

    Energy Technology Data Exchange (ETDEWEB)

    Segarra-Ona, M.; Peiro-Signes, A.; Miret-Pastor, L.; Albors-Garrigos, J.

    2011-07-01

    Innovation and sustainable development are considered to be economic drivers and crucial in fixing competitive position of companies. Eco-innovation, known as a synergic relation among both concepts must be an element to consider when designing the company's strategy. The objective of this paper is to analyze which are the variables that determine that innovative companies go beyond and consider the improvement of their environmental impact as an output when developing innovating activities. This research considers firms belonging to the Spanish tile industry. Data has been provided by PITEC Database. The paper identifies the moderating factors that influence the eco-innovative behavior of firms. (Author)

  7. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to ∼ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the d.c. ...

  8. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to. ~ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the ...

  9. Optimising the bioreceptivity of porous glass tiles based on colonization by the alga Chlorella vulgaris.

    Science.gov (United States)

    Ferrándiz-Mas, V; Bond, T; Zhang, Z; Melchiorri, J; Cheeseman, C R

    2016-09-01

    Green façades on buildings can mitigate greenhouse gas emissions. An option to obtain green facades is through the natural colonisation of construction materials. This can be achieved by engineering bioreceptive materials. Bioreceptivity is the susceptibility of a material to be colonised by living organisms. The aim of this research was to develop tiles made by sintering granular waste glass that were optimised for bioreceptivity of organisms capable of photosynthesis. Tiles were produced by pressing recycled soda-lime glass with a controlled particle size distribution and sintering compacted samples at temperatures between 680 and 740°C. The primary bioreceptivity of the tiles was evaluated by quantifying colonisation by the algae Chlorella vulgaris (C. vulgaris), which was selected as a model photosynthetic micro-organism. Concentrations of C. vulgaris were measured using chlorophyll-a extraction. Relationships between bioreceptivity and the properties of the porous glass tile, including porosity, sorptivity, translucency and pH are reported. Capillary porosity and water sorptivity were the key factors influencing the bioreceptivity of porous glass. Maximum C. vulgaris growth and colonisation was obtained for tiles sintered at 700°C, with chlorophyll-a concentrations reaching up to 11.1±0.4μg/cm(2) of tile. Bioreceptivity was positively correlated with sorptivity and porosity and negatively correlated with light transmittance. The research demonstrates that the microstructure of porous glass, determined by the processing conditions, significantly influences bioreceptivity. Porous glass tiles with high bioreceptivity that are colonised by photosynthetic algae have the potential to form carbon-negative façades for buildings and green infrastructure. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. Influence of Europium Doping on Various Electrical Properties of Low-Temperature Sintered 0.5Ba0.90Ca0.10TiO3-0.5BaTi0.88Zr0.12O3-0.1%CuO- xEu Lead-Free Ceramics

    Science.gov (United States)

    Tian, Yongshang; Li, Shuiyun; Sun, Shulin; Gong, Yansheng; Li, Tiantian; Yu, Yongshang; Jing, Qiangshan

    2018-01-01

    0.5Ba0.90Ca0.10TiO3-0.5BaTi0.88Zr0.12O3-0.1%CuO- xEu (BCT-BZT-Cu- xEu; x = 0-0.90%) lead-free ceramics were sintered at 1220°C with as-synthesized nanoparticles by a modified Pechini method. The structural characteristics and electrical properties of the ceramics that were influenced by varying europium-doping were investigated. All the ceramics featured high densification (relative density: ˜ 96%). X-ray powder diffraction results indicated the samples possessed pure orthorhombic phase. The maximum relative permittivity ( ɛ r, 10869) was found at x around 0.30%. Europium ions could dope on different substitution sites in the ABO3 lattice, which evidently influenced electrical properties with various volumes of oxygen vacancy. Moreover, the formation mechanisms of oxygen vacancy and defect electron complexes were stated. The piezoelectric properties were impacted by defect electron complexes, internal stress, ionic electronegativity, etc. The optimal electrical properties, i.e., d 33 = 384 pC/N, Q m = 92, and k p = 0.36, were detected at x = 0.45%.

  11. Scratch resistance of SiO{sub 2} and SiO{sub 2} - ZrO{sub 2} sol-gel coatings on glass-ceramic obtained by sintering; Resistencia al desgaste de recubrimientos sol-gel de SiO{sub 2} y SiO{sub 2} - ZrO{sub 2} sobre materiales vitroceramicos obtenidos por sinterizacion

    Energy Technology Data Exchange (ETDEWEB)

    Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

    2013-10-01

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li{sub 2}O-Al{sub 2}O3-SiO{sub 2} (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  12. Radioactivity Measurements on Glazed Ceramic Surfaces

    OpenAIRE

    Hobbs, Thomas G.

    2000-01-01

    A variety of commonly available household and industrial ceramic items and some specialty glass materials were assayed by alpha pulse counting and ion chamber voltage measurements for radioactivity concentrations. Identification of radionuclides in some of the items was performed by gamma spectroscopy. The samples included tableware, construction tiles and decorative tiles, figurines, and other products with a clay based composition. The concentrations of radioactivity ranged from near backgr...

  13. Study of the pressing operation of large-sized tiles using X-ray absorption

    International Nuclear Information System (INIS)

    Amoros, J. L.; Mallol, G.; Llorens, D.; Boix, J.; Arnau, J. M.; Feliu, C.; Cerisuelo, J. A.; Gargallo, J. J.

    2010-01-01

    An apparatus for X-Ray non destructive inspection of bulk density distribution in large ceramic tiles has been designed, built and patented. This technique has many advantages compared with other methods: it allows tile bulk density distribution to be mapped and is neither destructive nor toxic, provided the X-ray tube and detector area are shielded to prevent leakage. In the present study, this technique, whose technical feasibility and accuracy had been verified in previous studies, has been used to scan ceramic tiles formed under different industrial conditions, modifying press working parameters. The use of high-precision laser telemeters allows tile thicknesses to be mapped, facilitating the interpretation of manufacturing defects produced in pressing, which cannot be interpreted by just measuring bulk density. The bulk density distributions obtained in the same unfired and fired tiles are also compared, a possibility afforded only by this measurement method, since it is non-destructive. The comparison of both unfired and fired tile bulk density distributions allows the influence of the pressing and firing stages on tile end porosity to be individually identified. (Author) 12 refs.

  14. Producing superhydrophobic roof tiles

    International Nuclear Information System (INIS)

    Carrascosa, Luis A M; Facio, Dario S; Mosquera, Maria J

    2016-01-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic–inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie–Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol–gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a ‘green’ product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie–Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating. (paper)

  15. Producing superhydrophobic roof tiles.

    Science.gov (United States)

    Carrascosa, Luis A M; Facio, Dario S; Mosquera, Maria J

    2016-03-04

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a 'green' product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating.

  16. Sintering and Electrical Characterization of La and Nb Co‐doped SrTiO3 Electrode Materials for Solid Oxide Cell Applications

    DEFF Research Database (Denmark)

    Sudireddy, Bhaskar Reddy; Agersted, Karsten

    2014-01-01

    Single‐phase lanthanum and niobium co‐doped strontium titanate (Sr1–3x/2LaxTi0.9Nb0.1O3; x = 0–0.02) ceramics were prepared. Dilatometry in reducing atmosphere showed an increase in the sintering rate and sintered density with an increase in La amount. Microscopy of fractured surfaces of sintered...

  17. Fabrication of Nd:YAG transparent ceramics with both TEOS and MgO additives

    International Nuclear Information System (INIS)

    Yang Hao; Qin Xianpeng; Zhang Jian; Wang Shiwei; Ma Jan; Wang Lixi; Zhang Qitu

    2011-01-01

    Research highlights: → It is well known that the use of TEOS as sintering aid is required to reach fully dense and transparent Nd:YAG ceramics. However, it is difficult to produce high quality transparent Nd:YAG ceramics only using TEOS as sintering aid. In this present work, high quality transparent Nd:YAG ceramic was fabricated using both TEOS and MgO as sintering aids. There have been few reports that both TEOS and MgO were co-added as sintering aids in YAG or Nd:YAG transparent ceramics to date. The transmittance of Nd:YAG ceramic is 83.8% at 1064 nm. The effect of MgO on the optical properties of transparent ceramics was also studied. - Abstract: Neodymium doped YAG transparent ceramics were fabricated by vacuum reactive sintering method using commercial α-Al 2 O 3 , Y 2 O 3 and Nd 2 O 3 powders as the starting materials with both tetraethyl orthosilicate (TEOS) and MgO as sintering aids. The morphologies and microstructure of the powders and Nd:YAG transparent ceramics were investigated. Fully dense Nd:YAG ceramics with average grain size of ∼10 μm were obtained by vacuum sintering at 1780 deg. C for 8 h. No pores and grain-boundary phases were observed. The in-line transmittance of the ceramic was 83.8% at 1064 nm.

  18. Carbon protection tiles for JET

    International Nuclear Information System (INIS)

    Massman, P.; Deksnis, E.; Falter, H.D.; Hemsworth, R.S.; Shaw, R.; Stabler, A.

    1987-01-01

    In order to prevent damage and to reduce high Z plasma contamination, approximately 20 N/sup 2/ of the inboard wall of JET is currently covered with graphite protection tiles. Experience and tests have shown that these tiles can provide adequate protection under normal conditions of plasma operation and beam shine-through during Neutral Injection. For extended operation and for the case that the Plasma Fault Protection System fails during Neutral Beam Injection better protection tiles are desirable. Considering high thermal loads together with high mechanical stresses, carbon fibre re-inforced graphite tiles have been tested for the first time with high power particle beams in the Neutral Injection Test Bed. The tests reveal that such tiles are able to protect the inboard wall against an unattenuated 80 kV JET Neutral Deuterium Beam for several seconds without changes in the present support design. Carbon fibre re-inforced graphite tiles will be installed in JET in 1987

  19. Effect of increasing lanthanum substitution and the sintering ...

    Indian Academy of Sciences (India)

    Compared with SBTi ceramics and other lanthanide-substituted compositions, the incorporation of La3+ results in clear improvement in properties for SBLT ( ∼ 0.75) with respect to the values of hardness and Young's modulus of the microwave sintered samples (8.8–12.5 and 160–180 GPa) are higher than that for ...

  20. Joining of β-SiC by spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Grasso, S.; Tatarko, Peter; Rizzo, S.; Porwal, H.; Hu, Ch.; Katoh, Y.; Salvo, M.; Reece, M. J.; Ferraris, M.

    2014-01-01

    Roč. 34, č. 7 (2014), s. 1681-1686 ISSN 0955-2219 EU Projects: European Commission(XE) 264526 - GLACERCO Institutional support: RVO:68081723 Keywords : β-SiC * joining * Spark plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.947, year: 2014