Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

Directory of Open Access Journals (Sweden)

B. Vargas-Arista

2013-01-01

Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

The effect of flux on properties of weld in submerged arc welding with filler metal

International Nuclear Information System (INIS)

Fattahpour, Iran.

1984-01-01

In the submerged-arc welding, the electrode wire is shielded by a blanket of granular fusible material called a flux. This granular material, flux, must ensure the deposition of weld metal of given chemical composition and specified mechanical properties. The flux must also ensure stable burning of the welding arc and contribute to the formation of a dense weld of required shape and size, and free from pores, cracks and slag inclusions. As the deposited molten metal solidifies, the flux must form a slag crust, easily separable from the surface of the weld. This material must be of a certain chemical composition and possess definite physical properties, such as melting point, viscosity, bulk weight. The chemical composition of the flux is chosen, depending on the composition of the welded metal and electrode wire used. (Author)

Shielding Gas and Heat Input Effects on the Mechanical and Metallurgical Characterization of Gas Metal Arc Welding of Super Martensitic Stainless Steel (12Cr5Ni2Mo) Joints

Science.gov (United States)

Prabakaran, T.; Prabhakar, M.; Sathiya, P.

This paper deals with the effects of shielding gas mixtures (100% CO2, 100% Ar and 80 % Ar + 20% CO2) and heat input (3.00, 3.65 and 4.33kJ/mm) on the mechanical and metallurgical characteristics of AISI 410S (American Iron and Steel Institute) super martensitic stainless steel (SMSS) by gas metal arc welding (GMAW) process. AISI 410S SMSS with 1.2mm diameter of a 410 filler wire was used in this study. A detailed microstructural analysis of the weld region as well as the mechanical properties (impact, microhardness and tensile tests at room temperature and 800∘C) was carried out. The tensile and impact fracture surfaces were further analyzed through scanning electron microscope (SEM). 100% Ar shielded welds have a higher amount of δ ferrite content and due to this fact the tensile strength of the joints is superior to the other two shielded welds.

Optimization of multi-layered metallic shield

International Nuclear Information System (INIS)

Ben-Dor, G.; Dubinsky, A.; Elperin, T.

2011-01-01

Research highlights: → We investigated the problem of optimization of a multi-layered metallic shield. → The maximum ballistic limit velocity is a criterion of optimization. → The sequence of materials and the thicknesses of layers in the shield are varied. → The general problem is reduced to the problem of Geometric Programming. → Analytical solutions are obtained for two- and three-layered shields. - Abstract: We investigate the problem of optimization of multi-layered metallic shield whereby the goal is to determine the sequence of materials and the thicknesses of the layers that provide the maximum ballistic limit velocity of the shield. Optimization is performed under the following constraints: fixed areal density of the shield, the upper bound on the total thickness of the shield and the bounds on the thicknesses of the plates manufactured from every material. The problem is reduced to the problem of Geometric Programming which can be solved numerically using known methods. For the most interesting in practice cases of two-layered and three-layered shields the solution is obtained in the explicit analytical form.

Metal transfer during vacuum consumable arc remelting

International Nuclear Information System (INIS)

Zanner, F.J.

1977-11-01

A description of the vacuum consumable arc remelt process as related to solidification and a review of vacuum arc literature is presented. Metal transfer at arc lengths less than or equal to 3 cm was found to occur when liquid metal spikes hanging from the cathode form a low resistance bridge (drop short) by touching the anode and subsequently rupturing. During the bridge lifetime (0.0003 to 0.020 s) the arc is extinguished and all of the electrical power is directed through the molten bridge. The formation and rupture of these molten metal bridges are confirmed with electrical resistance measurements. At long arc lengths (greater than 10 cm) the spikes separate before touching the anode

Metal halide arc discharge lamp having short arc length

Science.gov (United States)

Muzeroll, Martin E. (Inventor)

1994-01-01

A metal halide arc discharge lamp includes a sealed light-transmissive outer jacket, a light-transmissive shroud located within the outer jacket and an arc tube assembly located within the shroud. The arc tube assembly includes an arc tube, electrodes mounted within the arc tube and a fill material for supporting an arc discharge. The electrodes have a spacing such that an electric field in a range of about 60 to 95 volts per centimeter is established between the electrodes. The diameter of the arc tube and the spacing of the electrodes are selected to provide an arc having an arc diameter to arc length ratio in a range of about 1.6 to 1.8. The fill material includes mercury, sodium iodide, scandium tri-iodide and a rare gas, and may include lithium iodide. The lamp exhibits a high color rendering index, high lumen output and high color temperature.

Application of gas shielded arc welding and submerged arc welding for fabrication of nuclear reactor vessels

International Nuclear Information System (INIS)

Gehani, M.L.; Rodrigues, W.D.

1976-01-01

The remarkable progress made in the development of knowhow and expertise in the manufacture of equipment for nuclear power plants in India is outlined. Some of the specific advances made in the application of higher efficiency weld processes for fabrication of nuclear reactor vessels and the higher level of quality attained are discussed in detail. Modifications and developments in submerged arc, gas tungsten arc and gas metal arc processes for welding of Calandria which have been a highly challenging and rewarding experience are discussed. Future scope for making the gas metal arc process more economical by using various gas-mixes like Agron + Oxygen, Argon + Carbon Dioxide, Argon + Nitrogen (for Copper Alloys) etc., in various proportions are outlined. Quality and dimensional control exercised in these jobs of high precision are highlighted. (K.B.)

Evaluation of Neutron shielding efficiency of Metal hydrides

Energy Technology Data Exchange (ETDEWEB)

Jeon, Sang Hwan; Chae, San; Kim, Yong Soo [Hanyang University, Seoul (Korea, Republic of)

2012-05-15

Neutron shielding is achieved of interaction with material by moderation and absorption. Material that contains large amounts hydrogen atoms which are almost same neutron atomic weight is suited for fast neutron shielding material. Therefore, polymers containing high density hydrogen atom are being used for fast neutron shielding. On the other hand, composite materials containing high thermal neutron absorption cross section atom (Li, B, etc) are being used for thermal neutron shielding. However, these materials have low fast neutron absorption cross section. Therefore, these materials are not suited for fast neutron shielding. Hydrogen which has outstanding neutron energy reduction ability has very low thermal neutron absorption cross section, almost cannot be used for thermal neutron shielding. In this case, a large atomic number material (Pb, U, etc.) has been used. Thus, metal hydrides are considered as complement to concrete shielding material. Because metal hydrides contain high hydrogen density and elements with high atomic number. In this research neutron shielding performance and characteristic of nuclear about metal hydrides ((TiH{sub 2}, ZrH{sub 2}, HfH{sub 2}) is evaluated by experiment and MCNPX using {sup 252}Cf neutron source as purpose development shielding material to developed shielding material

Metal Droplet Formation in Gas Metal Arc Welding

International Nuclear Information System (INIS)

Haidar, J.

2000-01-01

A two-dimensional dynamic treatment has been developed for description of arc and electrode properties in gas metal arc welding (GMAW). The theory is a unified treatment of the arc the welding wire anode and the cathode, and includes a detailed account of sheath effects near the anode. The wire anode is included as a dynamic entity and the volume of fluid method is used to handle the movement of the free surface of the molten metal at the tip of the wire, accounting for effects of surface tension, inertia, gravity, arc pressure, viscous drag force of the plasma, magnetic forces and Marangoni effect, and also for the effects of wire feed rate in GMAW. Results of calculations made for a mild steel wire of diameter 0.16 cm are in good agreement with experimental measurements of droplet diameter and droplet detachment frequency at currents between 150 and 330 A, which includes the transition between ''globular'' and ''spray'' transfer. Quantitative predictions are also made of the amount of metal vapour that is generated from the welding droplets at the tip of the welding wire. (author)

Arc Interference Behavior during Twin Wire Gas Metal Arc Welding Process

Directory of Open Access Journals (Sweden)

Dingjian Ye

2013-01-01

Full Text Available In order to study arc interference behavior during twin wire gas metal arc welding process, the synchronous acquisition system has been established to acquire instantaneous information of arc profile including dynamic arc length variation as well as relative voltage and current signals. The results show that after trailing arc (T-arc is added to the middle arc (M-arc in a stable welding process, the current of M arc remains unchanged while the agitation increases; the voltage of M arc has an obvious increase; the shape of M arc changes, with increasing width, length, and area; the transfer frequency of M arc droplet increases and the droplet itself becomes smaller. The wire extension length of twin arc turns out to be shorter than that of single arc welding.

Late Proterozoic island-arc complexes and tectonic belts in the southern part of the Arabian Shield, Kingdom of Saudi Arabia

Science.gov (United States)

Greenwood, William R.; Stoeser, D.B.; Fleck, R.J.; Stacey, J.S.

1983-01-01

Two main subdivisions of layered rocks are recognized in the southern Arabian Shield south of lat 22? N. These are an older ensimatic-arc complex, which formed 1100-800 m.y. ago, and a younger marginal-arc complex, which formed 800-690 m.y. ago. The older ensimatic-arc complex, located in the southwestern part of the Shield, includes graywacke and mafic to intermediate volcanic rocks of the essentially contemporaneous Baish, Bahah, and Jiddah groups. Although the younger arc complex is also dominantly ensimatic in character, it is also partly superimposed over the older ensimaticarc complex. The superimposed portions of the younger arc complex are represented by the Ablah, Samran, and possibly the Ararat groups. The ensimatic portion of the younger arc group is represented by the Halaban group, which was deposited to the east and northeast of the older ensimatic-arc complex. The Halaban group includes andesitic and dacitic volcanic rocks and associated clastic sedimentary rocks. The layered rocks of both arc complexes are intruded by dioritic (quartz diorite, tonalite, trondhjemite) plutonic rocks. The southern Shield is also subdivided into a number of structurally bounded, north-trending tectonic belts. Within the older ensimatic complex, three belts are recognized. From west to east, these are the Lith, Bidah, and Tayyah belts. Within these three belts, progressive facies changes indicate a gradation from deep-water facies in the south to shallow-water or-terrestrial facies in the north. The distribution of dioritic batholiths, as well as the distribution of layered-rock facies, suggests a northwest-trending axis for the older ensimatic-arc complex. The younger arc complex is present within six belts, the Makkah source papers. In Fleck and others (1980), the term 'quartz diorite' includes both tonalite and quartz diorite as defined in the International Union of Geological Sciences (IUGS) system of plutonic rock classification (Streckeisen, 1973). Initial 87Sr/86

Heavy metal oxide glasses as gamma rays shielding material

International Nuclear Information System (INIS)

Kaur, Preet; Singh, Devinder; Singh, Tejbir

2016-01-01

The gamma rays shielding parameters for heavy metal oxide glasses and concrete samples are comparable. However, the transparent nature of glasses provides additional feature to visualize inside the shielding material. Hence, different researchers had contributed in computing/measuring different shielding parameters for different configurations of heavy metal oxide glass systems. In the present work, a detailed study on different heavy metal (_5_6Ba, _6_4Gd, _8_2Pb, _8_3Bi) oxide glasses has been presented on the basis of different gamma rays shielding parameters as reported by different researchers in the recent years. It has been observed that among the selected heavy metal oxide glass systems, Bismuth based glasses provide better gamma rays shielding. Hence, Bismuth based glasses can be better substitute to concrete walls at nuclear reactor sites and nuclear labs.

Heavy metal oxide glasses as gamma rays shielding material

Energy Technology Data Exchange (ETDEWEB)

Kaur, Preet; Singh, Devinder; Singh, Tejbir, E-mail: dr.tejbir@gmail.com

2016-10-15

The gamma rays shielding parameters for heavy metal oxide glasses and concrete samples are comparable. However, the transparent nature of glasses provides additional feature to visualize inside the shielding material. Hence, different researchers had contributed in computing/measuring different shielding parameters for different configurations of heavy metal oxide glass systems. In the present work, a detailed study on different heavy metal ({sub 56}Ba, {sub 64}Gd, {sub 82}Pb, {sub 83}Bi) oxide glasses has been presented on the basis of different gamma rays shielding parameters as reported by different researchers in the recent years. It has been observed that among the selected heavy metal oxide glass systems, Bismuth based glasses provide better gamma rays shielding. Hence, Bismuth based glasses can be better substitute to concrete walls at nuclear reactor sites and nuclear labs.

Emissions of chromium (VI) from arc welding.

Science.gov (United States)

Heung, William; Yun, Myoung-Jin; Chang, Daniel P Y; Green, Peter G; Halm, Chris

2007-02-01

The presence of Cr in the +6 oxidation state (Cr[VI]) is still observed in ambient air samples in California despite steps taken to reduce emissions from plating operations. One known source of emission of Cr(VI) is welding, especially with high Cr-content materials, such as stainless steels. An experimental effort was undertaken to expand and update Cr(VI) emission factors by conducting tests on four types of arc-welding operations: gas-metal arc welding (GMAW), shielded metal arc welding (SMAW), fluxcore arc welding, and pulsed GMAW. Standard American Welding Society hood results were compared with a total enclosure method that permitted isokinetic sampling for particle size-cut measurement, as well as total collection of the aerosol. The fraction of Cr(VI) emitted per unit mass of Cr electrode consumed was determined. Consistent with AP-42 data, initial results indicate that a significant fraction of the total Cr in the aerosol is in the +6 oxidation state. The fraction of Cr(VI) and total aerosol mass produced by the different arc welding methods varies with the type of welding process used. Self-shielded electrodes that do not use a shield gas, for example, SMAW, produce greater amounts of Cr(VI) per unit mass of electrode consumed. The formation of Cr(VI) from standard electrode wires used for welding mild steel was below the method detection limit after eliminating an artifact in the analytical method used.

Risk assessment of metal vapor arcing

Science.gov (United States)

Hill, Monika C. (Inventor); Leidecker, Henning W. (Inventor)

2009-01-01

A method for assessing metal vapor arcing risk for a component is provided. The method comprises acquiring a current variable value associated with an operation of the component; comparing the current variable value with a threshold value for the variable; evaluating compared variable data to determine the metal vapor arcing risk in the component; and generating a risk assessment status for the component.

Arc-textured metal surfaces for high thermal emittance space radiators

International Nuclear Information System (INIS)

Banks, B.A.; Rutledge, S.K.; Mirtich, M.J.; Behrend, T.; Hotes, D.; Kussmaul, M.; Barry, J.; Stidham, C.; Stueber, T.; DiFilippo, F.

1994-01-01

Carbon arc electrical discharges struck across the surfaces of metals such as Nb-1% Zr, alter the morphology to produce a high thermal emittance surface. Metal from the surface and carbon from the arc electrode vaporize during arcing, and then condense on the metal surface to produce a microscopically rough surface having a high thermal emittance. Quantitative spectral reflectance measurements from 0.33 to 15 μm were made on metal surfaces which were carbon arc treated in an inert gas environment. The resulting spectral reflectance data were then used to calculate thermal emittance as a function of temperature for various methods of arc treatment. The results of arc treatment on various metals are presented for both ac and dc arcs. Surface characterization data, including thermal emittance as a function of temperature, scanning electron microscopy, and atomic oxygen durability, are also presented. Ac arc texturing was found to increase the thermal emittance at 800 K from 0.05. to 0.70

Modelling of gas-metal arc welding taking into account metal vapour

Energy Technology Data Exchange (ETDEWEB)

Schnick, M; Fuessel, U; Hertel, M; Haessler, M [Institute of Surface and Manufacturing Technology, Technische Universitaet Dresden, D-01062 Dresden (Germany); Spille-Kohoff, A [CFX Berlin Software GmbH, Karl-Marx-Allee 90, 10243 Berlin (Germany); Murphy, A B [CSIRO Materials Science and Engineering, PO Box 218, Lindfield NSW 2070 (Australia)

2010-11-03

The most advanced numerical models of gas-metal arc welding (GMAW) neglect vaporization of metal, and assume an argon atmosphere for the arc region, as is also common practice for models of gas-tungsten arc welding (GTAW). These models predict temperatures above 20 000 K and a temperature distribution similar to GTAW arcs. However, spectroscopic temperature measurements in GMAW arcs demonstrate much lower arc temperatures. In contrast to measurements of GTAW arcs, they have shown the presence of a central local minimum of the radial temperature distribution. This paper presents a GMAW model that takes into account metal vapour and that is able to predict the local central minimum in the radial distributions of temperature and electric current density. The influence of different values for the net radiative emission coefficient of iron vapour, which vary by up to a factor of hundred, is examined. It is shown that these net emission coefficients cause differences in the magnitudes, but not in the overall trends, of the radial distribution of temperature and current density. Further, the influence of the metal vaporization rate is investigated. We present evidence that, for higher vaporization rates, the central flow velocity inside the arc is decreased and can even change direction so that it is directed from the workpiece towards the wire, although the outer plasma flow is still directed towards the workpiece. In support of this thesis, we have attempted to reproduce the measurements of Zielinska et al for spray-transfer mode GMAW numerically, and have obtained reasonable agreement.

Effect of metal shielding on a wireless power transfer system

Science.gov (United States)

Li, Jiacheng; Huang, Xueliang; Chen, Chen; Tan, Linlin; Wang, Wei; Guo, Jinpeng

2017-05-01

In this paper, the effect of non-ferromagnetic metal shielding (NFMS) material on the resonator of wireless power transfer (WPT) is studied by modeling, simulation and experimental analysis. And, the effect of NFMS material on the power transfer efficiency (PTE) of WPT systems is investigated by circuit model. Meanwhile, the effect of ferromagnetic metal shielding material on the PTE of WPT systems is analyzed through simulation. A double layer metal shield structure is designed. Experimental results demonstrate that by applying the novel double layer metal shielding method, the system PTE increases significantly while the electromagnetic field of WPT systems declines dramatically.

Influence of Metal Transfer Stability and Shielding Gas Composition on CO and CO2 Emissions during Short-circuiting MIG/MAG Welding

Directory of Open Access Journals (Sweden)

Valter Alves de Meneses

Full Text Available Abstract: Several studies have demonstrated the influence of parameters and shielding gas on metal transfer stability or on the generation of fumes in MIG/MAG welding, but little or nothing has been discussed regarding the emission of toxic and asphyxiating gases, particularly as it pertains to parameterization of the process. The purpose of this study was to analyze and evaluate the effect of manufacturing aspects of welding processes (short-circuit metal transfer stability and shielding gas composition on the gas emission levels during MIG/MAG welding (occupational health and environmental aspects. Using mixtures of Argon with CO2 and O2 and maintaining the same average current and the same weld bead volume, short-circuit welding was performed with carbon steel welding wire in open (welder’s breathing zone and confined environments. The welding voltage was adjusted to gradually vary the transfer stability. It was found that the richer the composition of the shielding gas is in CO2, the more CO and CO2 are generated by the arc. However, unlike fume emission, voltage and transfer stability had no effect on the generation of these gases. It was also found that despite the large quantity of CO and CO2 emitted by the arc, especially when using pure CO2 shielding gas, there was no high level residual concentration of CO and CO2 in or near the worker’s breathing zone, even in confined work cells.

Electric arc, water jet cutting of metals

International Nuclear Information System (INIS)

Bruening, D.

1991-01-01

For thermal dismantling and cutting of metallic components, as electric arc, water jet cutting method was developed that can be used for underwater cutting work up to a depth of 20 m. Short-circuiting of a continuously fed electrode wire in contact with the metal generates an electric arc which induces partial melting of the metal, and the water jet surrounding the wire rinses away the molten material, thus making a continuous kerf in the material. The method was also tested and modified to allow larger area, surface cutting and removal of metallic surface coatings. This is achieved by melting parts of the surface with the electric arc and subsequent rinsing by the water jet. The cutting and melting depth for surface removal can be accurately controlled by the operating parameters chosen. (orig./DG) [de

Metal Vapor Arcing Risk Assessment Tool

Science.gov (United States)

Hill, Monika C.; Leidecker, Henning W.

2010-01-01

The Tin Whisker Metal Vapor Arcing Risk Assessment Tool has been designed to evaluate the risk of metal vapor arcing and to help facilitate a decision toward a researched risk disposition. Users can evaluate a system without having to open up the hardware. This process allows for investigating components at risk rather than spending time and money analyzing every component. The tool points to a risk level and provides direction for appropriate action and documentation.

Time resolved Thomson scattering diagnostic of pulsed gas metal arc welding (GMAW) process

International Nuclear Information System (INIS)

Kühn-Kauffeldt, M; Schein, J; Marquès, J L

2014-01-01

In this work a Thomson scattering diagnostic technique was applied to obtain time resolved electron temperature and density values during a gas metal arc welding (GMAW) process. The investigated GMAW process was run with aluminum wire (AlMg 4,5 Mn) with 1.2 mm diameter as a wire electrode, argon as a shielding gas and peak currents in the range of 400 A. Time resolved measurements could be achieved by triggering the laser pulse at shifted time positions with respect to the current pulse driving the process. Time evaluation of resulting electron temperatures and densities is used to investigate the state of the plasma in different phases of the current pulse and to determine the influence of the metal vapor and droplets on the plasma properties

Effect of metal shielding on a wireless power transfer system

Directory of Open Access Journals (Sweden)

Jiacheng Li

2017-05-01

Full Text Available In this paper, the effect of non-ferromagnetic metal shielding (NFMS material on the resonator of wireless power transfer (WPT is studied by modeling, simulation and experimental analysis. And, the effect of NFMS material on the power transfer efficiency (PTE of WPT systems is investigated by circuit model. Meanwhile, the effect of ferromagnetic metal shielding material on the PTE of WPT systems is analyzed through simulation. A double layer metal shield structure is designed. Experimental results demonstrate that by applying the novel double layer metal shielding method, the system PTE increases significantly while the electromagnetic field of WPT systems declines dramatically.

Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

Directory of Open Access Journals (Sweden)

J. Matusiak

2016-04-01

Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

Physical characteristics of welding arc ignition process

Science.gov (United States)

Shi, Linan; Song, Yonglun; Xiao, Tianjiao; Ran, Guowei

2012-07-01

The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack. The tungsten inert gas(TIG) touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system. The changing phenomenon of main ionized element provided the electrons in the arc ignition is found. The metallic element is the main contributor to provide the electrons at the beginning of the discharging, and then the excitated shielding gas element replaces the function of the metallic element. The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα. Through the discussion with the repeatability in relaxation phenomenon, the statistical regularity in the arc ignition process is analyzed. The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas(MIG) arc ignition experiments. This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.

Under Water Thermal Cutting of the Moderator Vessel and Thermal Shield

International Nuclear Information System (INIS)

Loeb, A.; Sokcic-Kostic, M.; Eisenmann, B.; Prechtl, E.

2007-01-01

This paper presents the segmentation of the in 8 meter depth of water and for cutting through super alloyed moderator vessel and of the thermal shield of the MZFR stainless steel up to 130 mm wall thickness. Depending on the research reactor by means of under water plasma and contact arc metal cutting. The moderator vessel and the thermal shield are the most essential parts of the MZFR reactor vessel internals. These components have been segmented in 2005 by means of remotely controlled under water cutting utilizing a special manipulator system, a plasma torch and CAMC (Contact Arc Metal Cutting) as cutting tools. The engineered equipment used is a highly advanced design developed in a two years R and D program. It was qualified to cut through steel walls of more than 100 mm thickness in 8 meters water depth. Both the moderator vessel and the thermal shield had to be cut into such size that the segments could afterwards be packed into shielded waste containers each with a volume of roughly 1 m 3 . Segmentation of the moderator vessel and of the thermal shield was performed within 15 months. (author)

Study of the spray to globular transition in gas metal arc welding: a spectroscopic investigation

International Nuclear Information System (INIS)

Valensi, F; Pellerin, S; Castillon, Q; Zielinska, S; Boutaghane, A; Dzierzega, K; Pellerin, N; Briand, F

2013-01-01

The gas metal arc welding (GMAW) process is strongly influenced by the composition of the shielding gas. In particular, addition of CO 2 increases the threshold current for the transition from unstable globular to more stable spray transfer mode. We report on the diagnostics—using optical emission spectroscopy—of a GMAW plasma in pure argon and in mixtures of argon, CO 2 and N 2 while operated in spray and globular transfer modes. The spatially resolved plasma parameters are obtained by applying the Abel transformation to laterally integrated emission data. The Stark widths of some iron lines are used to determine both electron density and temperature, and line intensities yield relative contents of neutral and ionized iron to argon. Our experimental results indicate a temperature drop on the arc axis in the case of spray arc transfer. This drop reduces with addition of N 2 and disappears in globular transfer mode when CO 2 is added. Despite the temperature increase, the electron density decreases with CO 2 concentration. The highest concentration of iron is observed in the plasma column upper part (close to the anode) and for GMAW with CO 2 . Our results are compared with recently published works where the effect of non-homogeneous metal vapour concentration has been taken into account. (paper)

Use of pulsed arc welding for butt joint fabrication

International Nuclear Information System (INIS)

Merkulov, B.A.

1977-01-01

A technology of pulsed-arc butt welding with periodic wire feed to the welding zone has been developed. The pulsed arc is suitable both for submerged and gas-shielded weldings. The technology proposed has some advantages over the stationary-arc welding. Control of the amplitude-frequency characteristics of the process enables one to affect melting and crystallization conditions of the welding crater, weld shape, relation between melting and deposited metal section areas, etc., as well as to reduce heat contribution to the base metal. The new process is shown to be applicable in power engineering. Automatic submerged welding conditions are given for low-carbon and pearlitic heat-resistant steels

Process Stability of Ultrasonic-Wave-Assisted Gas Metal Arc Welding

Science.gov (United States)

Fan, Chenglei; Xie, Weifeng; Yang, Chunli; Lin, Sanbao; Fan, Yangyang

2017-10-01

As a newly developed arc welding method, ultrasonic-wave-assisted arc welding successfully introduced power ultrasound into the arc and weld pool, during which the ultrasonic acts on the top of the arc in the coaxial alignment direction. The advanced process for molten metals can be realized by using an additional ultrasonic field. Compared with the conventional gas metal arc welding (GMAW), the welding arc is compressed, the droplet size is decreased, and the droplet transfer frequency is increased significantly in ultrasonic-wave-assisted GMAW (U-GMAW). However, the stability of the metal transfer has deep influence on the welding quality equally, and the ultrasonic wave effect on the stability of the metal transfer is a phenomenon that is not completely understood. In this article, the stabilities of the short-circuiting transfer process and globular transfer process are studied systematically, and the effect of ultrasonic wave on the metal transfer is analyzed further. The transfer frequency and process stability of the U-GMAW process are much higher than those of the conventional GMAW. Analytical results show that the additional ultrasonic wave is helpful for improving welding stability.

Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

Directory of Open Access Journals (Sweden)

Koray Yurtisik

2013-09-01

Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

OpenAIRE

Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

2013-01-01

Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

INERT GAS SHIELD FOR WELDING

Science.gov (United States)

Jones, S.O.; Daly, F.V.

1958-10-14

S>An inert gas shield is presented for arc-welding materials such as zirconium that tend to oxidize rapidly in air. The device comprises a rectangular metal box into which the welding electrode is introduced through a rubber diaphragm to provide flexibility. The front of the box is provided with a wlndow having a small hole through which flller metal is introduced. The box is supplied with an inert gas to exclude the atmosphere, and with cooling water to promote the solidification of the weld while in tbe inert atmosphere. A separate water-cooled copper backing bar is provided underneath the joint to be welded to contain the melt-through at the root of the joint, shielding the root of the joint with its own supply of inert gas and cooling the deposited weld metal. This device facilitates the welding of large workpieces of zirconium frequently encountered in reactor construction.

Influence of shielding gas on fume formation rate and particle size distribution for optimised GMAW

International Nuclear Information System (INIS)

Carpenter, K.R.; Monaghan, B.J.; Nicholson, A.; Cuiuri, D.; Norrish, J.

2010-01-01

The influence of shielding gas on fume formation rate (FFR) and particle size distribution has been investigated by using a technique developed for automatic control of the welding voltage in gas metal arc welding (GMAW). The results for automatic control are compared with the use of a fixed voltage. Significant reductions in FFR and a general decrease in average particle size were observed using the automatic control technique. This reduction in FFR was attributed to improved metal transfer stability, via a reduction in the occurrence of repelled globular transfer, by promoting the 'drop-spray' transfer condition, together with a reduction in the arc length. FFR and particle size were strongly related to the C O2 content of the shielding gas, where FFR increased as percent C 02 increased, due mainly to the dominant influence of C O2 on weld transfer and arc characteristics. The results indicate that FFR for GMAW in the spray regime should be determined by using optimised welding conditions for each shielding gas composition.

Mathematical Modeling of Optical Radiation Emission as a Function of Welding Power during Gas Shielded Metal Arc Welding.

Science.gov (United States)

Bauer, Stefan; Janßen, Marco; Schmitz, Martin; Ott, Günter

2017-11-01

Arc welding is accompanied by intense optical radiation emission that can be detrimental not only for the welder himself but also for people working nearby or for passersby. Technological progress advances continuously in the field of joining, so an up-to-date radiation database is necessary. Additionally, many literature irradiance data have been measured for a few welding currents or for parts of the optical spectral region only. Within this paper, a comprehensive study of contemporary metal active gas, metal inert gas, and cold metal transfer welding is presented covering optical radiation emission from 200 up to 2,700 nm by means of (spectro-) radiometric measurements. The investigated welding currents range from 70 to 350 A, reflecting values usually applied in industry. Based upon these new irradiance data, three mathematical models were derived in order to describe optical radiation emission as a function of welding power. The linear, exponential, and sigmoidal emission models depend on the process variant (standard or pulsed) as well as on the welding material (mild and stainless steel, aluminum). In conjunction with the corresponding exposure limit values for incoherent optical radiation maximum permissible exposure durations were calculated as a function of welding power. Typical times are shorter than 1 s for the ultraviolet spectral region and range from 1 to 10 s for visible radiation. For the infrared regime, exposure durations are of the order of minutes to hours. Finally, a validation of the metal active gas emission models was carried out with manual arc welding.

Stud arc welding in a magnetic field – Investigation of the influences on the arc motion

International Nuclear Information System (INIS)

Hartz-Behrend, K; Forster, G; Schein, J; Marqués, J L; Jenicek, A; Müller, M; Cramer, H; Jilg, A; Soyer, H

2014-01-01

Stud arc welding is widely used in the construction industry. For welding of studs with a diameter larger than 14 mm a ceramic ferrule is usually necessary in order to protect the weld pool. Disadvantages of using such a ferrule are that more metal is molten than necessary for a high quality welded joint and that the ferrule is a consumable generally thrown away after the welding operation. Investigations show that the ferrule can be omitted when the welding is carried out in a radially symmetric magnetic field within a shielding gas atmosphere. Due to the Lorentz force the arc is laterally shifted so that a very uniform and controlled melting of the stud contact surface as well as of the work piece can be achieved. In this paper a simplified physical model is presented describing how the parameters welding current, flux density of the magnetic field, radius of the arc and mass density of the shielding gas influence the velocity of the arc motion. The resulting equation is subsequently verified by comparing it to optical measurements of the arc motion. The proposed model can be used to optimize the required field distribution for the magnetic field stud welding process

Arc brazing of austenitic stainless steel to similar and dissimilar metals

Science.gov (United States)

Moschini, Jamie Ian

There is a desire within both the stainless steel and automotive industries to introduce stainless steel into safety critical areas such as the crumple zone of modem cars as a replacement for low carbon mild steel. The two main reasons for this are stainless steel's corrosion resistance and its higher strength compared with mild steel. It has been anticipated that the easiest way to introduce stainless steel into the automotive industry would be to incorporate it into the existing design. The main obstacle to be overcome before this can take place is therefore how to join the stainless steel to the rest of the car body. In recent times arc brazil g has been suggested as a joining technique which will eliminate many of the problems associated with fusion welding of zinc coated mild steel to stainless steel.Similar and dissimilar parent material arc brazed joints were manufactured using three copper based filler materials and three shielding gases. The joints were tested in terms of tensile strength, impact toughness and fatigue properties. It was found that similar parent material stainless steel joints could be produced with a 0.2% proof stress in excess of the parent material and associated problems such as Liquid Metal Embrittlement were not experienced. Dissimilar parent material joints were manufactured with an ultimate tensile strength in excess of that of mild steel although during fatigue testing evidence of Liquid Metal Embrittlement was seen lowering the mean fatigue load.At the interface of the braze and stainless steel in the similar material butt joints manufactured using short circuit transfer, copper appeared to penetrate the grain boundaries of the stainless steel without embrittling the parent material. Further microscopic investigation of the interface showed that the penetration could be described by the model proposed by Mullins. However, when dissimilar metal butt joints were manufactured using spray arc transfer, penetration of copper into the

Numerical simulation of gas metal arc welding parametrical study

International Nuclear Information System (INIS)

Szanto, M.; Gilad, I.; Shai, I.; Quinn, T.P.

2002-01-01

The Gas Metal Arc Welding (GMAW) is a widely used welding process in the industry. The process variables are usually determined through extensive experiments. Numerical simulation, reduce the cost and extends the understanding of the process. In the present work, a versatile model for numerical simulation of GMAW is presented. The model provides the basis for fundamental understanding of the process. The model solves the magneto-hydrodynamic equations for the flow and temperature fields of the molten electrode and the plasma simultaneously, to form a fully coupled model. A commercial CFD code was extended to include the effects of radiation, Lorentz forces, Joule heating and thermoelectric effects. The geometry of the numerical model assembled to fit an experimental apparatus. To demonstrate the method, an aluminum electrode was modeled in a pure argon arc. Material properties and welding parameters are the input variables in the numerical model. In a typical process, the temperature distribution of the plasma is over 15000 K, resulting high non-linearity of the material properties. Moreover, there is high uncertainty in the available property data, at that range of temperatures. Therefore, correction factors were derived for the material properties to adjust between the numerical and the experimental results. Using the compensated properties, parametric study was performed. The effects of the welding parameters on the process, such the working voltage, electrode feed rate and shielding gas flow, were derived. The principal result of the present work is the ability to predict, by numerical simulation, the mode, size and frequency of the metal transferred from the electrode, which is the main material and energy source for the welding pool in GMAW

Apparatus for sealing a rotatable shield plug in a liquid metal nuclear reactor

International Nuclear Information System (INIS)

Winkleblack, R.K.

1980-01-01

An apparatus for sealing a rotatable shield plug in a nuclear reactor having liquid metal coolant is described. The apparatus includes a dip -ring seal adapted to provide a fluid barrier between the liquid metal and the atmosphere and to permit rotation of the shield plug. The apparatus also includes a static seal for the rotatable shield plug located between the dip-ring seal and the liquid metal. The static seal isolates the dip-ring seal from the liquid metal vapor during operation at power and can be disengaged for rotation of the shield plug

Arc plasma assisted rotating electrode process for preparation of metal pebbles

International Nuclear Information System (INIS)

Mohanty, T.; Tripathi, B.M.; Mahata, T.; Sinha, P.K.

2014-01-01

Spherical beryllium pebbles of size ranging from 0.2-2 mm are required as neutron multiplying material in solid Test Blanket Module (TBM) of International Thermonuclear Experimental Reactor (ITER). Rotating electrode process (REP) has been identified as a suitable technique for preparation of beryllium pebbles. In REP, arc plasma generated between non-consumable electrode (cathode) and rotating metal electrode (anode) plays a major role for continuous consumption of metal electrode and preparation of spherical metal pebbles. This paper focuses on description of the process, selection of sub-systems for development of REP experimental set up and optimization of arc parameters, such as, cathode geometry, arc current, arc voltage, arc gap and carrier gas flow rate for preparation of required size spherical metal pebbles. Other parameters which affect the pebbles sizes are rotational speed, metal electrode diameter and physical properties of the metal. As beryllium is toxic in nature its surrogate metals such as stainless steel (SS) and Titanium (Ti) were selected to evaluate the performance of the REP equipment. Several experiments were carried out using SS and Ti electrode and process parameters have been optimized for preparation of pebbles of different sizes. (author)

Albari granodiorite - a typical calcalkaline diapir of volcanic arc stage from the Arabian Shield

Science.gov (United States)

Radain, Abdulaziz A.

Granodiorite rocks of the Arabian Shield are generally considered to be collision-related granitoids. However, there are some granodiorites that were formed during the volcanic arc stage. Major and trace elements studies are carried out on Albari diapiric granodiorite to reveal its tectonic environment. This intrusive rock type is common in the Taif arc province (Mahd adh Dhahab quadrangle) of the Asir microplate near the border of the southeast dipping subduction zone that ended up with arc-arc collision (Asir-Hijaz microplates) along the now known Bir Umq suture zone. The granodiorite exhibits a calcalkaline trend on ternary AFM and K 2ONa 2OCaO diagrams. Tectonic discrimination diagrams using multicationic parameters (R1 = 4Sill(Na+K)2(Fe+Ti); R2 = 6Ca+2Mg+Al), SiO 2-trace elements (Nb, Y, Rb), and Y versus Nb and Rb versus (Y+Nb) indicate a destructive active plate margin or volcanic arc stage tectonic environment. Albari calcalkaline granodiorite might have been derived directly from partial melting of subducted oceanic crust or overlying mantle contaminated with variable amounts of intermediate (quartz diorite, diorite, tonalite, trondhjemite) early and late volcanic arc-related plutonic country rocks.

Mathematical Modeling of Metal Active Gas (MAG) Arc Welding

Institute of Scientific and Technical Information of China (English)

无

2001-01-01

In the present paper, a numerical model for MAG (metal active gas) arc welding of thin plate has been developed. In MAG arc welding, the electrode wire is melted and supplied into the molten pool intermittently. Accordingly, it is assumed on the modeling that the thermal energy enters the base-plates through two following mechanisms, i.e., direct heating from arc plasma and “indirect” heating from the deposited metal. In the second part of the paper, MAG arc welding process is numerically analyzed by using the model, and the calculated weld bead dimension and surface profile have been compared with the experimental MAG welds on steel plate. As the result, it is made clear that the model is capable of predicting the bead profile of thin-plate MAG arc welding , including weld bead with undercutting.

Shielding of electromagnetic fields by metallic glasses with Fe and Co matrix

International Nuclear Information System (INIS)

Nowosielski, R.; Griner, S.

1997-01-01

The influence of chemical composition and magnetic and electric properties for shielding of electromagnetic fields with frequency 10-1000 kHz, by metallic glasses has been analysed. For investigation were selected two groups of metallic glasses with matrix of Fe and Co. Particularly, in there were selected metallic glasses as follows; Fe 78 Si 9 B 13 , Co 68 Fe 4 Mo 1.5 Si 13.5 B 13 , Co 69 Mo 2 Fe 4 Si 14 B 11 , Co 70.5 Fe 2.5 Mn 4 Mo 1 Si 9 B 15 . The experiments were realised for casting metallic glasses by the CMBS method in the form of strips with width 10 mm. Obtained results of shielding indicate clear for very good shielding effectiveness of one layer shields both electric and magnetic components of electromagnetic fields, although shielding of magnetic component is smaller than electric. (author). 17 refs, 5 figs, 9 tabs

Feedback Linearization Based Arc Length Control for Gas Metal Arc Welding

DEFF Research Database (Denmark)

Thomsen, Jesper Sandberg

2005-01-01

a linear system to be controlled by linear state feedback control. The advantage of using a nonlinear approach as feedback linearization is the ability of this method to cope with nonlinearities and different operating points. However, the model describing the GMAW process is not exact, and therefore......In this paper a feedback linearization based arc length controller for gas metal arc welding (GMAW) is described. A nonlinear model describing the dynamic arc length is transformed into a system where nonlinearities can be cancelled by a nonlinear state feedback control part, and thus, leaving only......, the cancellation of nonlinear terms might give rise to problems with respect to robustness. Robustness of the closed loop system is therefore nvestigated by simulation....

Production of Manual Metal Arc Welding Electrodes with Local Raw ...

African Journals Online (AJOL)

Manual arc welding using flux coated electrodes is carried out by producing an electric arc between the base metal and a flux covered metal electrode with electric current that depends on the type of electrode, material, welding position and the desired strength. The composition of flux coated electrodes is complex and a ...

Gamma rays shielding parameters for white metal alloys

Science.gov (United States)

Kaur, Taranjot; Sharma, Jeewan; Singh, Tejbir

2018-05-01

In the present study, an attempt has been made to check the feasibility of white metal alloys as gamma rays shielding materials. Different combinations of cadmium, lead, tin and zinc were used to prepare quaternary alloys Pb60Sn20ZnxCd20-x (where x = 5, 10, 15) using melt quench technique. These alloys were also known as white metal alloys because of its shining appearance. The density of prepared alloys has been measured using Archimedes Principle. Gamma rays shielding parameters viz. mass attenuation coefficient (µm), effective atomic number (Zeff), electron density (Nel), Mean free path (mfp), Half value layer (HVL) and Tenth value layer (TVL) has been evaluated for these alloys in the wide energy range from 1 keV to 100 GeV. The WinXCom software has been used for obtaining mass attenuation coefficient values for the prepared alloys in the given energy range. The effective atomic number (Zeff) has been assigned to prepared alloys using atomic to electronic cross section ratio method. Further, the variation of various shielding parameters with photon energy has been investigated for the prepared white metal alloys.

Effect of controlled atmosphere on the mig-mag arc weldment properties

International Nuclear Information System (INIS)

Kacar, Ramazan; Koekemli, Koray

2005-01-01

Due to their higher welding speed, automation and weld pool protection against to the atmosphere gases, gas metal arc welding (GMAW) process is widely used in industry. Due to the less stable arc associated with the use of consumable electrodes, GMAW process is not clean as good as gas tungsten arc welding process. Furthermore, the greater arc length in GMAW process also reduces the protective effect of the shielding gas. Due to electrochemical and thermochemical reactions between weld pool and arc atmosphere, it is quite important, especially weld metal toughness and joining of reactive materials to entirely create inert atmosphere for GMAW process. Therefore, a controlled atmosphere cabinet was developed for GMAW process. Low carbon steel combinations were welded with classical GMAW process in argon atmosphere as well as controlled atmosphere cabinet by using similar welding parameters. The mechanical and metallurgical properties of both weldments were evaluated. Result shows that toughness of the weld metal that was obtained in the controlled atmosphere cabinet much higher than that of classical GMAW process. The metallographic examination also clarified that there was not any gas porosity and inclusion in the weld metal compared with classical process

Liquid Metal Oscillation and Arc Behaviour during Welding

NARCIS (Netherlands)

Yudodibroto, B.Y.B.

2010-01-01

The purpose of this research is to obtain insight into the oscillation behaviour of the liquid metal and the arc behaviour during GMA welding. Observations of the weld pool and the arc were undertaken by visual means using a high-speed video and by analysis of the voltage. To deal with the complex

Upgraded vacuum arc ion source for metal ion implantation

International Nuclear Information System (INIS)

Nikolaev, A. G.; Oks, E. M.; Savkin, K. P.; Yushkov, G. Yu.; Brown, I. G.

2012-01-01

Vacuum arc ion sources have been made and used by a large number of research groups around the world over the past twenty years. The first generation of vacuum arc ion sources (dubbed ''Mevva,'' for metal vapor vacuum arc) was developed at Lawrence Berkeley National Laboratory in the 1980s. This paper considers the design, performance parameters, and some applications of a new modified version of this kind of source which we have called Mevva-V.Ru. The source produces broad beams of metal ions at an extraction voltage of up to 60 kV and a time-averaged ion beam current in the milliampere range. Here, we describe the Mevva-V.Ru vacuum arc ion source that we have developed at Tomsk and summarize its beam characteristics along with some of the applications to which we have put it. We also describe the source performance using compound cathodes.

Spatial structure of the arc in a pulsed GMAW process

International Nuclear Information System (INIS)

Kozakov, R; Gött, G; Schöpp, H; Uhrlandt, D; Schnick, M; Häßler, M; Füssel, U; Rose, S

2013-01-01

A pulsed gas metal arc welding (GMAW) process of steel under argon shielding gas in the globular mode is investigated by measurements and simulation. The analysis is focussed on the spatial structure of the arc during the current pulse. Therefore, the radial profiles of the temperature, the metal vapour species and the electric conductivity are determined at different heights above the workpiece by optical emission spectroscopy (OES). It is shown that under the presence of metal vapour the temperature minimum occurs at the centre of the arc. This minimum is preserved at different axial positions up to 1 mm above the workpiece. In addition, estimations of the electric field in the arc from the measurements are given. All these results are compared with magneto-hydrodynamic simulations which include the evaporation of the wire material and the change of the plasma properties due to the metal vapour admixture in particular. The experimental method and the simulation model are validated by means of the satisfactory correspondence between the results. Possible reasons for the remaining deviations and improvements of the methods which should be aspired are discussed. (paper)

Streaming metal plasma generation by vacuum arc plasma guns

International Nuclear Information System (INIS)

MacGill, R.A.; Dickinson, M.R.; Anders, A.; Monteiro, O.R.; Brown, I.G.

1998-01-01

We have developed several different embodiments of repetitively pulsed vacuum arc metal plasma gun, including miniature versions, multicathode versions that can produce up to 18 different metal plasma species between which one can switch, and a compact high-duty cycle well-cooled version, as well as a larger dc gun. Plasma guns of this kind can be incorporated into a vacuum arc ion source for the production of high-energy metal ion beams, or used as a plasma source for thin film formation and for metal plasma immersion ion implantation and deposition. The source can also be viewed as a low-energy metal ion source with ion drift velocity in the range 20 - 200 eV depending on the metal species used. Here we describe the plasma sources that we have developed, the properties of the plasma generated, and summarize their performance and limitations. copyright 1998 American Institute of Physics

EMI Shielding Performance For Varies Frequency by Metal Plating on Mold Compound

Directory of Open Access Journals (Sweden)

Min Fee Tai

2017-07-01

Full Text Available Conformal metalization on mold compound offers new possibility for IC package design to improve features such as rigidization of the flexible core, heat sink capability, 3D-circuit patterning and the electromagnetic interference (EMI shielding. With the unique processes, the fabrication technology had enabled to achieve the high reliable performance and had passed the electrical test. Following research after the reliability concern, this paper further study the shielding effectiveness of varying coating thickness with respect to laboratory simulated EMI condition, using radio frequency from 10MHz to 5.8 GHz. Different metal namely pure nickel, nickel-phosphorous and pure plated copper are studied for their effectiveness of EMI sheilding. Our first result showed over 35-40dB of shielding effectiveness is achievable on high frequency 868-5800MHz. Nevertheless on low frequency of 10MHz, the shielding effectiveness achievement is below than 25dB. To overcome the shielding need for lower frequency, we further expanded our test by choosing ferromagentic material Nicke/Ironl-alloy in combination with thick copper plating. With this new metal combination, EMI shielding effectiveness for lower frequency is improved to 40dB.

Coefficient of electrical transport vacuum arc for metals and alloys

International Nuclear Information System (INIS)

Markov, G.V.; Ehjzner, B.A.

1998-01-01

In this article the authors propose formulas for estimation coefficient of electrical transport vacuum arc for metals and alloys. They also represent results of analysis principal physical processes which take place in cathode spot vacuum arc

Evaluation of shielding parameters for heavy metal fluoride based tellurite-rich glasses for gamma ray shielding applications

Science.gov (United States)

Sayyed, M. I.; Lakshminarayana, G.; Kityk, I. V.; Mahdi, M. A.

2017-10-01

In this work, we have evaluated the γ-ray shielding parameters such as mass attenuation coefficient (μ/ρ), effective atomic number (Zeff), half value layer (HVL), mean free path (MFP) and exposure buildup factors (EBF) for heavy metal fluoride (PbF2) based tellurite-rich glasses. In addition, neutron total macroscopic cross sections (∑R) for these glasses were also calculated. The maximum value for μ/ρ, Zeff and ∑R was found for heavy metal (Bi2O3) oxide introduced glass. The results of the selected glasses have been compared, in terms of MFP with different glass systems. The shielding effectiveness of the selected glasses is found comparable or better than of common ones, which indicates that these glasses with suitable oxides could be developed for gamma ray shielding applications.

Efficient Radiation Shielding Through Direct Metal Laser Sintering

Data.gov (United States)

National Aeronautics and Space Administration — We have developed a method for efficient component-level radiation shielding that can be printed by direct metal laser sintering (DMLS) from files generated by the...

Metal droplet erosion and shielding plasma layer under plasma flows typical of transient processes in tokamaks

Energy Technology Data Exchange (ETDEWEB)

Martynenko, Yu. V., E-mail: Martynenko-YV@nrcki.ru [National Research Nuclear University “MEPhI” (Russian Federation)

2017-03-15

It is shown that the shielding plasma layer and metal droplet erosion in tokamaks are closely interrelated, because shielding plasma forms from the evaporated metal droplets, while droplet erosion is caused by the shielding plasma flow over the melted metal surface. Analysis of experimental data and theoretical models of these processes is presented.

Metal arc welding and the risk of skin cancer

DEFF Research Database (Denmark)

Heltoft, K N; Slagor, R M; Agner, T

2017-01-01

OBJECTIVES: Arc welding produces the full spectrum of ultraviolet radiation and may be a contributory cause of skin cancer; however, there has been little research into this occupational hazard. The aim of this study is to explore if metal arc welding increases the risk of malignant melanoma and....../or basal cell carcinoma (BCC) and squamous cell carcinoma (SCC) on skin areas which may possibly be exposed (neck, head, and upper extremities). METHOD: A Danish national company-based historic cohort of 4333 male metal arc welders was followed from 1987 through 2012 to identify the risk of skin cancer....... An external reference group was established including all Danish skilled and unskilled male workers with similar age distribution. Occupational histories were gathered by questionnaires in 1986 and information about skin cancer diagnoses [BCC, SCC, cutaneous malignant melanoma (CMM), and precancerous...

Influence of shielding gas pressure on welding characteristics in CO2 laser-MIG hybrid welding process

Science.gov (United States)

Chen, Yanbin; Lei, Zhenglong; Li, Liqun; Wu, Lin

2006-01-01

The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and the droplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stable hybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.

PENGARUH VARIASI SUHU POST WELD HEAT TREATMENT ANNEALING TERHADAP SIFAT MEKANIS MATERIAL BAJA EMS-45 DENGAN METODE PENGELASAN SHIELDED METAL ARC WELDING (SMAW

Directory of Open Access Journals (Sweden)

Rusiyanto Rusiyanto

2012-02-01

Full Text Available Penelitian ini bertujuan Untuk mengetahui nilai kekerasan Vickers material Baja EMS-45 sebelum proses pengelasan dan setelah dilakukan proses pengelasan tanpa post weld heat treatment annealing, Untuk mengetahui berapakah suhu optimal post weld heat treatment annealing untuk material baja EMS-45 dengan variasi suhu yang digunakan 350 o C, 550 o C, dan 750 C. Untuk mengetahui struktur mikro dari material baja EMS-45 akibat variasi suhu post weld heat treatment annealing pada proses pengelasan dengan menggunakan metode pengelasan shielded metal arc welding. Bahan atau material dasar yang digunakan pada penelitian ini adalah Baja EMS-45 dengan ketebalan pelat 10 mm, lebar pelat 20 mm dan panjang 100 mm. Berdasarkan hasil pengujian nilai kekerasan tertinggi setelah proses pengelasan terletak pada daerah Logam Las. Pengelasan non PWHT memiliki nilai kekerasan paling tinggi setelah proses pengelasan yaitu sebesar 183,2 VHN. Suhu optimal Post Weld Heat Treatment Annealing untuk material baja EMS-45 adalah pada suhu 750 C. Karena pada PWHT pada suhu tersebut mengalami penurunan kekerasan yang besar yaitu sebesar 127,2 VHN, sehingga material baja EMS-45 dapat memperbaiki sifat mampu mesinnya. Struktur mikro dari material baja EMS-45 sebelum proses pengelasan berupa grafit serpih, perlit dan ferit, setelah dilakukan proses pengelasan mempunyai struktur mikro berupa matrik ferit dan grafit pada daerah logam las, matrik perlit kasar dan grafit serpih pada daerah HAZ dan struktur perlit, grafit serpih dan ferit pada daerah logam induk o o

New algorithm for controlling electric arc furnaces using their vibrational and acoustic characteristics

Science.gov (United States)

Cherednichenko, V. S.; Bikeev, R. A.; Serikov, V. A.; Rechkalov, A. V.; Cherednichenko, A. V.

2016-12-01

The processes occurring in arc discharges are analyzed as the sources of acoustic radiation in an electric arc furnace (EAF). Acoustic vibrations are shown to transform into mechanical vibrations in the furnace laboratory. The shielding of the acoustic energy fluxes onto water-cooled wall panels by a charge is experimentally studied. It is shown that the rate of charge melting and the depth of submergence of arc discharges in the slag and metal melt can be monitored by measuring the vibrational characteristics of furnaces and using them in a universal industrial process-control system, which was developed for EAFs.

Optimal Magnetic Field Shielding Method by Metallic Sheets in Wireless Power Transfer System

Directory of Open Access Journals (Sweden)

Feng Wen

2016-09-01

Full Text Available To meet the regulations established to limit human exposure to time-varying electromagnetic fields (EMFs such as the International Committee on Non-Ionizing Radiation Protection (ICNIRP guidelines, thin metallic sheets are often used to shield magnetic field leakage in high power applications of wireless power transfer (WPT systems based on magnetic field coupling. However, the metals in the vicinity of the WPT coils cause the decrease of self and mutual inductances and increase of effective series resistance; as such, the electric performance including transmission power and the efficiency of the system is affected. With the research objective of further investigating excellent shielding effectiveness associated with system performance, the utilization of the optimal magnetic field shielding method by metallic sheets in magnetic field coupling WPT is carried out in this paper. The circuit and 3D Finite Element Analysis (FEA models are combined to predict the magnetic field distribution and electrical performance. Simulation and experiment results show that the method is very effective by obtaining the largest possible coupling coefficient of the WPT coils within the allowable range and then reducing the value nearest to and no smaller than the critical coupling coefficient via geometric unbroken metallic sheets. The optimal magnetic field shielding method which considers the system efficiency, transmission power, transmission distance, and system size is also achieved using the analytic hierarchy process (AHP. The results can benefit WPT by helping to achieve efficient energy transfer and safe use in metal shielded equipment.

Use of the gapped bead-on-plate test to investigate hydrogen induced cracking of flux cored arc welds of a quenched and tempered steel

International Nuclear Information System (INIS)

Chen, Liang; Dunne, Druce; Davidson, Len

2014-01-01

Gapped bead-on-plate (G-BOP) testing of flux cored arc welds was conducted to assess the susceptibility to hydrogen induced cold cracking (HICC) of weld metal deposited on a high strength quenched and tempered steel. For preheat temperatures higher than 40°C, no weld metal cracking was observed using a shielding gas consisting of argon with 20% carbon dioxide. In contrast, the no-crack condition was not achieved for a shielding gas consisting of argon-5% carbon dioxide for preheat temperatures lower than 100°C. This extraordinary difference in weld metal HICC resistance indicates that, in general, the shielding gas mixture can exert a major influence on weld metal transverse cold cracking behaviour

Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

Science.gov (United States)

Missouri Univ., Columbia. Instructional Materials Lab.

This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

Analysis and application of GEWI sleeve weld-ability (Material: C45)

International Nuclear Information System (INIS)

Zhang Weiming; Zhang Hongliu

2010-01-01

Welding may use two kinds of welding process of shielded metal arc welding and CO 2 shielded arc welding between inner ring in nuclear island steel lining (material: P265GH) and GEWI sleeve (material:C45).CO 2 shielded arc welding is often used because of higher welding efficiency, in particular, in condition of plan press, but quality can come into being some problems if we lack strict measures, for example welding procedure. Shielded metal arc welding control easier quality, but welding efficiency is lower. Comparing and analyzing Weld-ability of C45(Medium carbon Quenched and Tempered Steel.) between of shielded metal arc welding and CO 2 shielded arc welding, suggest to use shielded metal arc welding in project practice, and control strict welding procedure measure of pre-heating treatment and Post-heating. (authors)

Generation of metallic arc spectrum of pumping discharge of XeCl laser; XeCl ekishima laser reiki hoden ni okeru arc iko to kinzoku supekutoru no hassei

Energy Technology Data Exchange (ETDEWEB)

Koike, H.; Yukimura, K. [Doshisha University, Kyoto (Japan)

1997-12-20

An arc generation of a long-pulse spiker-sustainer excimer laser with about 250ns of pulse width , is discussed by using time-varying spectroscopic method. First arcing occurs during a main discharge for laser excitation and shows XeII spectrum, while a glow-like discharge represents only XeI spectrum, the metallic spectrum such as Nil caused by vaporization of electrode material begins to appear just after the termination of the main discharge. Second arcing occurs after about 2{mu}s, which brings strong intensity of Nil spectrum. It means that the reignition arc might be produced in a metallic vapor that appears during the main discharge. Accordingly, it is concluded that the reignition arc is inherently metallic, which is different from the main arc with rare gas plasma. 9 refs., 9 figs.

Evaluation of shielding parameters for heavy metal fluoride based tellurite-rich glasses for gamma ray shielding applications

International Nuclear Information System (INIS)

Sayyed, M.I.; Lakshminarayana, G.; Kityk, I.V.; Mahdi, M.A.

2017-01-01

In this work, we have evaluated the γ-ray shielding parameters such as mass attenuation coefficient (μ/ρ), effective atomic number (Z eff ), half value layer (HVL), mean free path (MFP) and exposure buildup factors (EBF) for heavy metal fluoride (PbF 2 ) based tellurite-rich glasses. In addition, neutron total macroscopic cross sections (∑ R ) for these glasses were also calculated. The maximum value for µ/ρ, Z eff and ∑ R was found for heavy metal (Bi 2 O 3 ) oxide introduced glass. The results of the selected glasses have been compared, in terms of MFP with different glass systems. The shielding effectiveness of the selected glasses is found comparable or better than of common ones, which indicates that these glasses with suitable oxides could be developed for gamma ray shielding applications. - Highlights: • μ/ρ, Z eff , HVL and MFP for PbF 2 based tellurite-rich glasses have been calculated. • µ/ρ and Z eff depend on the photon energy and chemical composition of the glasses. • EBF values of these glasses have been calculated using G-P fitting method. • The maximum value for µ/ρ and Z eff was found for Bi 2 O 3 oxide introduced glass. • New types of non-traditional radiation shielding glasses are demonstrated.

Narrow groove gas metal-arc welding of aluminum

International Nuclear Information System (INIS)

Armstrong, R.E.

1975-01-01

The Gas Metal-Arc (GMA) welding process is explained and the equipment used described with an analysis of power supply function and the action of the arc, followed by discussion of general applications and problems. GMA braze welding of beryllium is then described, as is the development of a special high purity filler wire and a narrow deep groove joint design for improved weld strength in beryllium. This joint design and the special wire are applied in making high strength welds in high strength aluminum for special applications. High speed motion pictures of the welding operation are shown to illustrate the talk. (auth)

Investigation of Shielding Properties of Yarns, Twisted with Metal Wire

Directory of Open Access Journals (Sweden)

Sandra VARNAITĖ-ŽURAVLIOVA

2014-04-01

Full Text Available The development level of the modern techniques and information technologies creates diverse nature electromagnetic fields and electric field accumulations in the human environment. Electrically conductive textiles that protect against electromagnetic waves and electric charge accumulations can be usable as protective covers for work in computer equipment rooms, measuring stands, air and gas filters and so on. One of the methods used in increase of electrical conductivity in textiles is the development of their specific structures (including the development of threads with the metal component. In this paper, unlike the currently used in the world conductive material production method, where different metal fibres are used as an additives to the main fibre composition in order to create a variety of fibres and yarns, a spun yarn with metal wire was prototyped as samples for this research and the parameters of protective properties of these samples were investigated (such as surface resistivity, vertical resistance, etc.. The protective and shielding properties of woven network with prototyped twisted electro conductive thread with a wire (metal wire diameter of 15 microns were investigated. During the investigation the influence of the following factors, such as conductive fibre composition, electrically conductive thread distribution frequency of the longitudinal and transverse direction, on the protective shielding properties of conductive network were analyzed. The research enabled the assessment of influence of electrically conductive fibre yarn composition and its distribution in the woven mesh on protective shielding properties. DOI: http://dx.doi.org/10.5755/j01.ms.20.1.2492

Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

Science.gov (United States)

García-Rentería, M. A.; López-Morelos, V. H.; García-Hernández, R.; Dzib-Pérez, L.; García-Ochoa, E. M.; González-Sánchez, J.

2014-12-01

The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O2 (M1) and 97% Ar + 3% N2 (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

Contact arc metal cutting (CAMC), a young cutting technique has matured. Successful use under water in the demolition of the Karlsruhe multipurpose research reactor (MFZR)

International Nuclear Information System (INIS)

Stanke, D.; Bienia, H.; Loeb, A.; Thoma, M.; Eisenmann, B.; Prechtl, E.; Suessdorf, W.; Kremer, G.; Ruemenapp, T.

2006-01-01

Dismantling radiologically burdened large components is among the most complex and difficult jobs in the demolition of nuclear installations. The technologies used and their safe operation play a key role in demolition. Dismantling highly activated components as a rule requires shielding by water. As a consequence, the techniques employed must be designed for use under water. A variety of technologies are available for these applications. One established mechanical cutting method is water abrasive suspension jet cutting (WASS). Because of the small cutting nozzle employed, this highly flexible cutting technique can be used nearly anywhere together with different guiding systems. In the course of disassembly under water of the MZFR, plasma cutting has been found to be a reliable and efficient technique for remote operation. Contact arc metal cutting is a thermal cutting technique allowing all electrically conducting materials, including those with claddings, to be cut nearly irrespective of their component geometries. The methods, technology, possible uses, and practical operation of contact arc metal cutting in the demolition of the MZFR are covered in this article. (orig.)

Optical emission spectroscopy of metal vapor dominated laser-arc hybrid welding plasma

International Nuclear Information System (INIS)

Ribic, B.; DebRoy, T.; Burgardt, P.

2011-01-01

During laser-arc hybrid welding, plasma properties affect the welding process and the weld quality. However, hybrid welding plasmas have not been systematically studied. Here we examine electron temperatures, species densities, and electrical conductivity for laser, arc, and laser-arc hybrid welding using optical emission spectroscopy. The effects of arc currents and heat source separation distances were examined because these parameters significantly affect weld quality. Time-average plasma electron temperatures, electron and ion densities, electrical conductivity, and arc stability decrease with increasing heat source separation distance during hybrid welding. Heat source separation distance affects these properties more significantly than the arc current within the range of currents considered. Improved arc stability and higher electrical conductivity of the hybrid welding plasma result from increased heat flux, electron temperatures, electron density, and metal vapor concentrations relative to arc or laser welding.

More About Arc-Welding Process for Making Carbon Nanotubes

Science.gov (United States)

Benavides, Jeanette M.; Leidecker, Henning

2005-01-01

High-quality batches of carbon nanotubes are produced at relatively low cost in a modified atmospheric-pressure electric-arc welding process that does not include the use of metal catalysts. What would normally be a welding rod and a weldment are replaced by an amorphous carbon anode rod and a wider, hollow graphite cathode rod. Both electrodes are water-cooled. The cathode is immersed in ice water to about 0.5 cm from the surface. The system is shielded from air by flowing helium during arcing. As the anode is consumed during arcing at 20 to 25 A, it is lowered to maintain it at an approximately constant distance above the cathode. The process causes carbon nanotubes to form on the lowest 5 cm of the anode. The arcing process is continued until the anode has been lowered to a specified height. The nanotube-containing material is then harvested. The additional information contained in the instant report consists mostly of illustrations of carbon nanotubes and a schematic diagram of the arc-welding setup, as modified for the production of carbon nanotubes.

Sensing the gas metal arc welding process

Science.gov (United States)

Carlson, N. M.; Johnson, J. A.; Smartt, H. B.; Watkins, A. D.; Larsen, E. D.; Taylor, P. L.; Waddoups, M. A.

1994-01-01

Control of gas metal arc welding (GMAW) requires real-time sensing of the process. Three sensing techniques for GMAW are being developed at the Idaho National Engineering Laboratory (INEL). These are (1) noncontacting ultrasonic sensing using a laser/EMAT (electromagnetic acoustic transducer) to detect defects in the solidified weld on a pass-by-pass basis, (2) integrated optical sensing using a CCD camera and a laser stripe to obtain cooling rate and weld bead geometry information, and (3) monitoring fluctuations in digitized welding voltage data to detect the mode of metal droplet transfer and assure that the desired mass input is achieved.

Design and Performance of a Metal-Shielded Piezoelectric Sensor.

Science.gov (United States)

Sáenz de Inestrillas, Álvaro; Camarena, Francisco; Bou Cabo, Manuel; Barreiro, Julián M; Reig, Antonio

2017-06-04

In certain circumstances when acoustic measurements are required in the presence of explosive atmospheres the sensor must be placed inside a Faraday Cage. Piezoelectric active materials are suitable for this purpose as they do not need an electrical power supply, although the metal shielding can considerably reduce sensor sensitivity, which is already low at the acoustic frequency range (<20 kHz). This paper describes a metal-shielded piezoelectric sensor designed to work in the range of frequencies between 1 and 2 kHz and in these environmental conditions. The main idea was to add a thin material layer to the front face of the piezoelectric ceramic in order to force the system to vibrate in flexure mode at low frequencies. The resonant frequency and sensitivity of the system was studied as a function of the radius, thickness, and material of the thin layer. The study includes a comparison of theoretical model, FEM simulation, and real data measured using three aluminum and three steel prototypes of different sizes.

Rare metal granites and related rocks of the Ukrainian shield

Directory of Open Access Journals (Sweden)

Esipchuk, K.Ye.

1993-12-01

Full Text Available Two rare metal leucocratic granites, Perga and Kamennaya complexes, can be distinquished on the Ukrainian shield. The Perga complex consists of medium- and coarse grained, mainly porphyric, biotite, riebeckite and aegirine granites, granite porphyries, microclinites and albitites with rare metal mineralization (genthelvite, phenacite, tantalite, cassiterite and wolframite etc.. Granites from several stocks (up to 30 km2 in the northwestern part of the shield, situated along the fracture zone, restricted the large Korosten pluton of rapakivi granites to the northwest. The age of these granites (Pb-Pb and U-Pb methods on zircon and monazite practically coincide with the age of rapakivi granites being 1750 Ma. Within the Korosten complex of rapakivi granites we consider that zinnwaldite granites, which are characterized by fluorite and topazine mineralization, represent the final phase of pluton. These granites differ from the Perga ones by their low content of rare metals. The Kamennaya Mogila complex lies in the southeastern part of the Ukrainian shield. It consists of biotite and muscovite-biotite, medium- and coarse-grained (also porphyric, and occasionally greisining granites with rare metal mineralization (cassiterite, columbite, molybdenite, wolframite and beryl. Granites form several stocks (5-30 km2 situated 10-30 km to the west-northwest of the South-Kalchik gabbro-syenite-granite pluton. Granitoids in both of these complexes have similar isotopic ages (1800 Ma. Leucocratic subalkaline granites (the Novoyanisol type are known within the pluton itself, occupying an intermediate position between the above mentioned in terms of mineral and geochemical composition. The gabbro-syenite-granite formation of the Nearazov region has a substantial similarity to the anorthosite-rapakivi-granite formation. In this respect the relation of each of them to rare metal granites is rather remarkable. This relation is, most probably, not only spatial, but

Experimental study of metal nanoparticle synthesis by an arc evaporation/condensation process

International Nuclear Information System (INIS)

Förster, Henning; Wolfrum, Christian; Peukert, Wolfgang

2012-01-01

The generation of copper nanoparticles in an arc furnace by the evaporation/condensation method is systematically investigated. The evaporation/condensation process is advantageous because it allows direct synthesis using pure metals as starting materials avoiding reactions of expensive and potentially poisonous precursors. In the presented system, a transferred direct current arc provides the energy for evaporation of the metal target. In order to prevent an oxidation of the particles in the process, the synthesis is conducted in an atmosphere of inert gases (purity grade 5.0). The arc stability and its effect on particle synthesis are investigated. The experiments reveal excellent long-term arc stability for at least 8 h continuous operation delivering aerosols with high reproducibility (±10 % of average particle size). The influences of the arc current and length, the flow rates of the applied gases and the injection of hydrogen in the plasma zone on the particle size distributions and the agglomerate structure are studied. The produced copper nanoparticles are characterized by scanning mobility particle sizing and scanning electron microscopy. The average particle size could be well controlled in a size range 4–50 nm by selecting appropriate operating parameters.

Recycling radioactive scrap metal by producing concrete shielding with steel granules

International Nuclear Information System (INIS)

Sappok, M.

1996-01-01

Siempelkamp foundry at Krefeld, Germany, developed a method for recycling radioactively contaminated steel from nuclear installations. The material is melted and used for producing shielding plates, containers, etc., on a cast-iron basis. Because the percentage of stainless steel has recently increased significantly, problems in the production of high-quality cast iron components have also grown. The metallurgy, the contents of nickel and chromium especially, does not allow for the recycling of stainless steel in a percentage to make this process economical. In Germany, the state of the art is to use shielded concrete containers for the transport of low active waste; this concrete is produced by using hematite as an additive for increasing shielding efficiency. The plan was to produce steel granules from radioactive scrap metal as a substitute for hematite in shielding concrete

Adaptation of metal arc plasma source to plasma source ion implantation

International Nuclear Information System (INIS)

Shamim, M.M.; Fetherston, R.P.; Conrad, J.R.

1995-01-01

In Plasma Source Ion Implantation (PSII) a target is immersed in a plasma and a train of high negative voltage pulses is applied to accelerate ions into the target and to modify the properties in the near surface region. In PSII, until now the authors have been using gaseous species to generate plasmas. However metal ion plasma may be used to modify the surface properties of material for industrial applications. Conventionally the ion implantation of metal ions is performed using beam line accelerators which have complex engineering and high cost. The employment of a metal arc source to PSII has tremendous potential due to its ability to process the conformal surfaces, simple engineering and cost effectiveness. They have installed metal arc source for generation of titanium plasma. Currently, they are investigating the properties of titanium plasma and material behavior of titanium implanted aluminum and 52100 steel. The recent results of this investigation are presented

PC-based arc ignition and arc length control system for gas tungsten arc welding

International Nuclear Information System (INIS)

Liu, Y.; Cook, G.E.; Barnett, R.J.; Springfield, J.F.

1992-01-01

In this paper, a PC-based digital control system for gas tungsten arc welding (GTAW) is presented. This system controls the arc ignition process, the arc length, and the process of welding termination. A DT2818 made by Data Translation is used for interface and A/D and D/A conversions. The digital I/O ports of the DT2818 are used for control of wirefeed, shield gas, cooling water, welding power supply, etc. The DT2818 is housed in a PC. The welding signals and status are displayed on the screen for in-process monitoring. A user can control the welding process by the keyboard

High charge state metal ion production in vacuum arc ion sources

International Nuclear Information System (INIS)

Brown, I.G.; Anders, A.; Anders, S.

1994-01-01

The vacuum arc is a rich source of highly ionized metal plasma that can be used to make a high current metal ion source. Vacuum arc ion sources have been developed for a range of applications including ion implantation for materials surface modification, particle accelerator injection for fundamental nuclear physics research, and other fundamental and applied purposes. Typically the source is repetitively pulsed with pulse length of order a millisecond and duty cycle or order 1% and operation of a dc embodiment has been demonstrated also. Beams have been produced from over 50 of the solid metals of the periodic table, with mean ion energy up to several hundred keV and with peak (pulsed) beam current up to several amperes. The ion charge state distribution has been extensively studied. Ion spectra have been measured for a wide range of metallic cathode materials, including Li, C, Mg, Al, Si, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, Sr, Y, Zr, Nb, Mo, Pd, Ag, Cd, In, Sn, Sb, Ba, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er, Tm, Yb, Hf, Ta, W, Ir, Pt, Au, Pb, Bi, Th and U, as well as compound and alloy cathode materials such as TiC, SiC, UC, PbS, brass, and stainless steel. The ions generated are in general multiply-stripped with a mean charge state of from 1 to 3, depending on the particular metal species, and the charge state distribution can have components from Q = 1+ to 6+. Here the authors review the characteristics of vacuum arc ion sources from the perspective of their high charge state metal ion production

Welding fumes from stainless steel gas metal arc processes contain multiple manganese chemical species.

Science.gov (United States)

Keane, Michael; Stone, Samuel; Chen, Bean

2010-05-01

Fumes from a group of gas metal arc welding (GMAW) processes used on stainless steel were generated using three different metal transfer modes and four different shield gases. The objective was to identify and measure manganese (Mn) species in the fumes, and identify processes that are minimal generators of Mn species. The robotic welding system was operated in short-circuit (SC) mode (Ar/CO2 and He/Ar), axial spray (AXS) mode (Ar/O2 and Ar/CO2), and pulsed axial-spray (PAXS) mode (Ar/O2). The fumes were analyzed for Mn by a sequential extraction process followed by inductively coupled plasma-atomic emission spectroscopy (ICP-AES) analysis, and by X-ray diffraction (XRD). Total elemental Mn, iron (Fe), chromium (Cr) and nickel (Ni) were separately measured after aqua regia digestion and ICP-AES analysis. Soluble Mn2+, Fe2+, Fe3+, and Ni2+ in a simple biological buffer (phosphate-buffered saline) were determined at pH 7.2 and 5.0 after 2 h incubation at 37 C by ion chromatography. Results indicate that Mn was present in soluble form, acid-soluble form, and acid-soluble form after reduction by hydroxylamine, which represents soluble Mn0 and Mn2+ compounds, other Mn2+ compounds, and (Mn3+ and Mn4+) compounds, respectively. The dominant fraction was the acid-soluble Mn2+ fraction, but results varied with the process and shield gas. Soluble Mn mass percent in the fume ranged from 0.2 to 0.9%, acid-soluble Mn2+ compounds ranged from 2.6 to 9.3%, and acid plus reducing agent-soluble (Mn3+ and Mn4+) compounds ranged from 0.6 to 5.1%. Total Mn composition ranged from 7 to 15%. XRD results showed fumes had a crystalline content of 90-99% Fe3O4, and showed evidence of multiple Mn oxides, but overlaps and weak signals limited identification. Small amounts of the Mn2+ in the fume (welding process. Mn generation rates for the fractions were tabulated, and the influence of ozone is discussed. The conclusions are that exposures to welding fumes include multiple Mn species, both

Investigations on the Broadband Shielding Effectiveness of Metallized Glass Fiber

National Research Council Canada - National Science Library

Coburn, William

1998-01-01

...) is an E-glass fiber metallized with Al and processed into a nonwoven mat. When formed into a mat, the MGFs lead to an effective sample conductivity, sigma eff, which is the parameter of interest for electromagnetic shielding in the RF region...

Electron dose distributions caused by the contact-type metallic eye shield: Studies using Monte Carlo and pencil beam algorithms

Energy Technology Data Exchange (ETDEWEB)

Kang, Sei-Kwon; Yoon, Jai-Woong; Hwang, Taejin; Park, Soah; Cheong, Kwang-Ho; Jin Han, Tae; Kim, Haeyoung; Lee, Me-Yeon; Ju Kim, Kyoung, E-mail: kjkim@hallym.or.kr; Bae, Hoonsik

2015-10-01

A metallic contact eye shield has sometimes been used for eyelid treatment, but dose distribution has never been reported for a patient case. This study aimed to show the shield-incorporated CT-based dose distribution using the Pinnacle system and Monte Carlo (MC) calculation for 3 patient cases. For the artifact-free CT scan, an acrylic shield machined as the same size as that of the tungsten shield was used. For the MC calculation, BEAMnrc and DOSXYZnrc were used for the 6-MeV electron beam of the Varian 21EX, in which information for the tungsten, stainless steel, and aluminum material for the eye shield was used. The same plan was generated on the Pinnacle system and both were compared. The use of the acrylic shield produced clear CT images, enabling delineation of the regions of interest, and yielded CT-based dose calculation for the metallic shield. Both the MC and the Pinnacle systems showed a similar dose distribution downstream of the eye shield, reflecting the blocking effect of the metallic eye shield. The major difference between the MC and the Pinnacle results was the target eyelid dose upstream of the shield such that the Pinnacle system underestimated the dose by 19 to 28% and 11 to 18% for the maximum and the mean doses, respectively. The pattern of dose difference between the MC and the Pinnacle systems was similar to that in the previous phantom study. In conclusion, the metallic eye shield was successfully incorporated into the CT-based planning, and the accurate dose calculation requires MC simulation.

Design and Performance of a Metal-Shielded Piezoelectric Sensor

Directory of Open Access Journals (Sweden)

Álvaro Sáenz de Inestrillas

2017-06-01

Full Text Available In certain circumstances when acoustic measurements are required in the presence of explosive atmospheres the sensor must be placed inside a Faraday Cage. Piezoelectric active materials are suitable for this purpose as they do not need an electrical power supply, although the metal shielding can considerably reduce sensor sensitivity, which is already low at the acoustic frequency range (<20 kHz. This paper describes a metal-shielded piezoelectric sensor designed to work in the range of frequencies between 1 and 2 kHz and in these environmental conditions. The main idea was to add a thin material layer to the front face of the piezoelectric ceramic in order to force the system to vibrate in flexure mode at low frequencies. The resonant frequency and sensitivity of the system was studied as a function of the radius, thickness, and material of the thin layer. The study includes a comparison of theoretical model, FEM simulation, and real data measured using three aluminum and three steel prototypes of different sizes.

Metal vapor vacuum arc ion sources

International Nuclear Information System (INIS)

Brown, I.G.; Dickinson, M.R.; Galvin, J.E.; Godechot, X.; MacGill, R.A.

1990-06-01

We have developed a family of metal vapor vacuum are (MEVVA) high current metal ion sources. The sources were initially developed for the production of high current beams of metal ions for heavy ion synchrotron injection for basic nuclear physics research; more recently they have also been used for metal ion implantation. A number of different embodiments of the source have been developed for these specific applications. Presently the sources operate in a pulsed mode, with pulse width of order 1 ms and repetition rate up to 100 pps. Beam extraction voltage is up to 100 kV, and since the ions produced in the vacuum arc plasma are in general multiply ionized the ion energy is up to several hundred keV. Beam current is up to several Amperes peak and around 10 mA time averaged delivered onto target. Nearly all of the solid metals of the Periodic Table have been use to produce beam. A number of novel features have been incorporated into the sources, including multiple cathodes and the ability to switch between up to 18 separate cathode materials simply and quickly, and a broad beam source version as well as miniature versions. here we review the source designs and their performance. 45 refs., 7 figs

Electron dose distributions caused by the contact-type metallic eye shield: Studies using Monte Carlo and pencil beam algorithms.

Science.gov (United States)

Kang, Sei-Kwon; Yoon, Jai-Woong; Hwang, Taejin; Park, Soah; Cheong, Kwang-Ho; Han, Tae Jin; Kim, Haeyoung; Lee, Me-Yeon; Kim, Kyoung Ju; Bae, Hoonsik

2015-01-01

A metallic contact eye shield has sometimes been used for eyelid treatment, but dose distribution has never been reported for a patient case. This study aimed to show the shield-incorporated CT-based dose distribution using the Pinnacle system and Monte Carlo (MC) calculation for 3 patient cases. For the artifact-free CT scan, an acrylic shield machined as the same size as that of the tungsten shield was used. For the MC calculation, BEAMnrc and DOSXYZnrc were used for the 6-MeV electron beam of the Varian 21EX, in which information for the tungsten, stainless steel, and aluminum material for the eye shield was used. The same plan was generated on the Pinnacle system and both were compared. The use of the acrylic shield produced clear CT images, enabling delineation of the regions of interest, and yielded CT-based dose calculation for the metallic shield. Both the MC and the Pinnacle systems showed a similar dose distribution downstream of the eye shield, reflecting the blocking effect of the metallic eye shield. The major difference between the MC and the Pinnacle results was the target eyelid dose upstream of the shield such that the Pinnacle system underestimated the dose by 19 to 28% and 11 to 18% for the maximum and the mean doses, respectively. The pattern of dose difference between the MC and the Pinnacle systems was similar to that in the previous phantom study. In conclusion, the metallic eye shield was successfully incorporated into the CT-based planning, and the accurate dose calculation requires MC simulation. Copyright © 2015 American Association of Medical Dosimetrists. Published by Elsevier Inc. All rights reserved.

Advanced Gas Tungsten Arc Weld Surfacing Current Status and Application

Directory of Open Access Journals (Sweden)

Stephan Egerland

2015-09-01

Full Text Available Abstract Gas Shielded Tungsten Arc Welding (GTAW – a process well-known providing highest quality weld results joined though by lower performance. Gas Metal Arc Welding (GMAW is frequently chosen to increase productivity along with broadly accepted quality. Those industry segments, especially required to produce high quality corrosion resistant weld surfacing e.g. applying nickel base filler materials, are regularly in consistent demand to comply with "zero defect" criteria. In this conjunction weld performance limitations are overcome employing advanced 'hot-wire' GTAW systems. This paper, from a Welding Automation perspective, describes the technology of such devices and deals with the current status is this field – namely the application of dual-cathode hot-wire electrode GTAW cladding; considerably broadening achievable limits.

Selective metal pattern formation and its EMI shielding efficiency

International Nuclear Information System (INIS)

Lee, Ho-Chul; Kim, Jin-Young; Noh, Chang-Ho; Song, Ki Yong; Cho, Sung-Heon

2006-01-01

A novel method for selective metal pattern formation by using an enhanced life-time of photoexcited electron-hole pairs in bilayer thin film of amorphous titanium dioxide and hole-scavenger-containing poly(vinyl alcohol) was proposed. By UV-irradiation through photomask on the bilayer film, the photodefined image of photoelectrons could be easily and simply produced, consequently resulting in selective palladium (Pd) catalyst deposition by reduction. The successive electrolessplating on Pd catalysts and electroplating on electrolessplated pattern were possible. Furthermore, the electromagnetic interference shielding efficiencies of the metal mesh patterns with various characteristic length scales of line width and thickness were investigated

Highly heat removing radiation shielding material

International Nuclear Information System (INIS)

Asano, Norio; Hozumi, Masahiro.

1990-01-01

Organic materials, inorganic materials or metals having excellent radiation shielding performance are impregnated into expanded metal materials, such as Al, Cu or Mg, having high heat conductivity. Further, the porosity of the expanded metals and combination of the expanded metals and the materials to be impregnated are changed depending on the purpose. Further, a plurality of shielding materials are impregnated into the expanded metal of the same kind, to constitute shielding materials. In such shielding materials, impregnated materials provide shielding performance against radiation rays such as neutrons and gamma rays, the expanded metals provide heat removing performance respectively and they act as shielding materials having heat removing performance as a whole. Accordingly, problems of non-informity and discontinuity in the prior art can be dissolved be provide materials having flexibility in view of fabrication work. (T.M.)

Preliminary study for development of low dose radiation shielding material using liquid silicon and metallic compound

Energy Technology Data Exchange (ETDEWEB)

Jang, Seo Goo; Lee, Sung Soo [Dept. of Medical Science, Graduate School of Soonchunhyang University, Asan (Korea, Republic of); Han, Su Chul [Div. of Medical Radiation Equipment, Korea Institute of Radiological and Medical Sciences, Seoul (Korea, Republic of); Kang, Sung Jin [SoonChunHyang University Hospital, Seoul (Korea, Republic of); Lim, Sung Wook [Graduate school of SeJong University, Seoul (Korea, Republic of)

2017-09-15

This study measured and compared the protective clothing using Pb used for shielding in a diagnostic X-ray energy range, and the shielding rates of X-ray fusion shielding materials using Si and TiO{sub 2}. For the experiment, a pad type shielding with a thickness of 1 mm was prepared by mixing Si-TiO{sub 2}, and the X-ray shielding rate was compared with 0.5 mmPb plate of The shielding rate of shielding of 0.5 mmPb plate 95.92%, 85.26 % based on the case of no shielding under each 60kVp, 100kVp tube voltage condition. When the shielding of Si-TiO{sub 2} pad was applied, the shielding rate equal to or greater than 0.5 mmPb plate was obtained at a thickness of 11 mm or more, and the shielding rate of 100% or more was confirmed at a thickness of 13 nn in 60kVp condition. When the shielding of Si-TiO{sub 2} pad was applied, the shielding rate equal to or greater than 0.5 mmPb plate was obtained at a thickness of 17 mm or more, and a shielding rate of 0.5 mmPb plate was observed at a thickness of 23 mm in 100kVp condition. Through the results of this study, We could confirm the possibility of manufacturing radiation protective materials that does not contain lead hazard using various metallic compound and liquid Si. This study shows that possibility of liquid Si and other metallic compound can harmonize easily. Beside, It is flexible and strong to physical stress than Pb obtained radiation protective clothes. But additional studies are needed to increase the shielding rate and reduce the weight.

30 CFR 56.14213 - Ventilation and shielding for welding.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Ventilation and shielding for welding. 56.14213... Equipment Safety Practices and Operational Procedures § 56.14213 Ventilation and shielding for welding. (a) Welding operations shall be shielded when performed at locations where arc flash could be hazardous to...

Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

Science.gov (United States)

2013-05-01

H.K.D.H. Bhadeshia, A Model for the Microstruc- ture of Some Advanced Bainitic Steels , Mater. Trans., 1991, 32, p 689–696 19. G.J. Davies and J.G. Garland...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

Assessment of the Biological Effects of Welding Fumes Emitted From Metal Active Gas and Manual Metal Arc Welding in Humans.

Science.gov (United States)

Dewald, Eva; Gube, Monika; Baumann, Ralf; Bertram, Jens; Kossack, Veronika; Lenz, Klaus; Reisgen, Uwe; Kraus, Thomas; Brand, Peter

2015-08-01

Emissions from a particular welding process, metal inert gas brazing of zinc-coated steel, induce an increase in C-reactive protein. In this study, it was investigated whether inflammatory effects could also be observed for other welding procedures. Twelve male subjects were separately exposed to (1) manual metal arc welding fumes, (2) filtered air, and (3) metal active gas welding fumes for 6 hours. Inflammatory markers were measured in serum before, and directly, 1 and 7 days after exposure. Although C-reactive protein concentrations remained unchanged, neutrophil concentrations increased directly after exposure to manual metal arc welding fumes, and endothelin-1 concentrations increased directly and 24 hours after exposure. After exposure to metal active gas and filtered air, endothelin-1 concentrations decreased. The increase in the concentrations of neutrophils and endothelin-1 may characterize a subclinical inflammatory reaction, whereas the decrease of endothelin-1 may indicate stress reduction.

The risk of cataract in relation to metal arc welding

DEFF Research Database (Denmark)

Slagor, Rebekka Michaelsen; Dornonville de la Cour, Morten; Bonde, Jens Peter

2016-01-01

.95–1.21] and the adjusted HR was 1.08 (95% CI 0.95–1.22). Age and diabetes were as expected strong risk factors. Conclusion: We found no increased risk of developing cataract among Danish metal welders who worked with arc welding from 1950–1985. This may be attributed to the effectiveness of personal safety equipment....... increases the risk of cataract. Method: We compared the risk of being diagnosed with cataract from 1987–2012 in a historic cohort of 4288 male metal arc welders against a reference group comprised of Danish skilled and unskilled male workers with similar age distribution. For the welders’ cohort...... adjusted for baseline data regarding age, diabetes, and social group. Results: There were 266 welders and 29 007 referents with a diagnosis and/or operation for cataract. The unadjusted HR for cataract comparing ever-welders with referents was 1.07 [95% confidence interval (95% CI) 0...

Influence of shielding gas on the mechanical and metallurgical properties of DP-GMA-welded 5083-H321 aluminum alloy

Science.gov (United States)

Koushki, Amin Reza; Goodarzi, Massoud; Paidar, Moslem

2016-12-01

In the present research, 6-mm-thick 5083-H321 aluminum alloy was joined by the double-pulsed gas metal arc welding (DP-GMAW) process. The objective was to investigate the influence of the shielding gas composition on the microstructure and properties of GMA welds. A macrostructural study indicated that the addition of nitrogen and oxygen to the argon shielding gas resulted in better weld penetration. Furthermore, the tensile strength and bending strength of the welds were improved when oxygen and nitrogen (at concentrations as high as approximately 0.1vol%) were added to the shielding gas; however, these properties were adversely affected when the oxygen and nitrogen contents were increased further. This behavior was attributed to the formation of excessive brown and black oxide films on the bead surface, the formation of intermetallic compounds in the weld metal, and the formation of thicker oxide layers on the bead surface with increasing nitrogen and oxygen contents in the argon-based shielding gas. Analysis by energy-dispersive X-ray spectroscopy revealed that most of these compounds are nitrides or oxides.

A high current metal vapour vacuum arc ion source for ion implantation studies

International Nuclear Information System (INIS)

Evans, P.J.; Noorman, J.T.; Watt, G.C.; Cohen, D.D.; Bailey, G.M.

1989-01-01

The main features of the metal vapour vacuum arc(MEVA) as an ion source are presented. The technology utilizes the plasma production capabilities of a vacuum arc cathode. Some of the ions produced in this discharge flow through the anode and the 3 extraction grids to form an extracted ion beam. The high beam current and the potential for generating broad beams, make this technology suitable for implantation of large surface areas. The composition of the vacuum arc cathode determines the particular ions obtained from the MEVA source. 3 refs., 1 tab., 2 figs

production of manual arc welding electrodes with local raw materials

African Journals Online (AJOL)

CHUKSSUCCESS 4 LOVE

Manual arc welding using flux coated electrodes is carried out by producing an electric arc between ... major objectives: to form fusible slags, to stabilize the arc and to produce an inert gas shielding ... Current fusion welding techniques rely.

Neoproterozoic tectonics of the Arabian-Nubian Shield

NARCIS (Netherlands)

Blasband, B.

2006-01-01

The Neoproterozoic tectonic development of the Arabian-Nubian Shield (ANS) can be divided in three parts: 1) the oceanic stage; 2) the arc-accretion stage; 3) the extensional stage. Three key-areas in the Arabian-Nubian Shield, namely the Bi'r Umq Complex, The Tabalah and Tarj Complex and the Wadi

Ductile iron cask with encapsulated uranium, tungsten or other dense metal shielding

International Nuclear Information System (INIS)

Barnhart, V.J.; Anderson, R.T.

1989-01-01

In a cask for the transportation and storage of radioactive materials, an improvement in the shielding means which achieves significant savings in weight and increases in payload by the use of pipes of depleted uranium, tungsten or other dense metal, encapsulating polyethylene cores, dispersed in two to four rows of concentric boreholes around the periphery of the cask body which is preferably made of ductile iron. Alternatively, rods or small balls of these same shielding materials, alone or in combination, are placed in these bore holes. The thickness, number and arrangement of these shielding pipes or rods is varied to provide optimum protection against the neutrons and gamma radiation emitted by the particular radioactive material being transported or stored. (author) 4 figs

Gas Shielding Technology for Welding and Brazing

Science.gov (United States)

Nunes, Arthur J.; Gradl, Paul R.

2012-01-01

Welding is a common method that allows two metallic materials to be joined together with high structural integrity. When joints need to be leak-tight, light-weight, or free of contaminant-trapping seams or surface asperities, welding tends to be specified. There are many welding techniques, each with its own advantages and disadvantages. Some of these techniques include Forge Welding, Gas Tungsten Arc Welding, Friction Stir Welding, and Laser Beam Welding to name a few. Whichever technique is used, the objective is a structural joint that meets the requirements of a particular component or assembly. A key practice in producing quality welds is the use of shielding gas. This article discusses various weld techniques, quality of the welds, and importance of shielding gas in each of those techniques. Metallic bonds, or joints, are produced when metals are put into intimate contact. In the solid-state "blacksmith welding" process, now called Forge Welding (FOW), the site to be joined is pounded into intimate contact. The surfaces to be joined usually need to be heated to make it easier to deform the metal. The surfaces are sprinkled with a flux to melt surface oxides and given a concave shape so that surface contamination can be squeezed out of the joint as the surfaces are pounded together; otherwise the surface contamination would be trapped in the joint and would weaken the weld. In solid-state welding processes surface oxides or other contamination are typically squeezed out of the joint in "flash."

Decontamination of radioactive metal surfaces by plasma arc gouging

International Nuclear Information System (INIS)

Osamu, K.; Makoto, K.; Takao, K.

1983-01-01

Experiments have been carried out to develop a new decontamination method that applies plasma arc gouging for removal of a thin surface layer from radioactively contaminated metallic wastes. Plasma arc gouging has been carried out on stainless steel and carbon steel pipes. The torch nozzle and gouging angle have been optimized to increase the decontamination rate. A water film is formed on the pipe surface to reduce both dust concentration in the off-gas and prevent slag particles, which are splashed up by the plasma gas, from adhering to the gouged surface. Using chromium-electroplated carbon steel pipes as samples, a decontamination factor of >10 3 is obtained after gouging to a depth of about0.5 mm in combination with ultrasonic cleaning

Double-ended metal halide arc discharge lamp with electrically isolated containment shroud

Science.gov (United States)

Muzeroll, Martin M. (Inventor)

1994-01-01

A double-ended arc discharge lamp includes a sealed, light-transmissive outer jacket, a light-transmissive shroud mounted within the outer jacket and directly supported by the outer jacket, and an arc discharge tube mounted within the shroud. The arc tube is typically a metal halide arc discharge tube. In a preferred embodiment, the shroud includes an outwardly flared portion at each end. The outwardly flared portions space the shroud from the outer jacket and support the shroud within the outer jacket. The outwardly flared portions of the shroud can be affixed to the outer jacket by fusing. The outer jacket can be provided with inwardly extending dimples for locating the shroud with respect to the outer jacket. In another embodiment, the outer jacket includes reduced diameter portions near each end which are attached to the shroud.

Occupational asthma due to manual metal-arc welding of special stainless steels.

Science.gov (United States)

Hannu, T; Piipari, R; Kasurinen, H; Keskinen, H; Tuppurainen, M; Tuomi, T

2005-10-01

Occupational asthma (OA) can be induced by fumes of manual metal-arc welding on stainless steel. In recent years, the use of special stainless steels (SSS) with high chromium content has increased. This study presents two cases of OA caused by manual metal-arc welding on SSS. In both cases, the diagnosis of OA was based on respiratory symptoms, occupational exposure and positive findings in the specific challenge tests. In the first case, a 46-yr-old welder had experienced severe dyspnoea while welding SSS (SMO steel), but not in other situations. Challenge tests with both mild steel and stainless steel using a common electrode were negative. Welding SSS with a special electrode caused a delayed 37% drop in forced expiratory volume in one second (FEV1). In the second case, a 34-yr-old male had started to experience dyspnoea during the past few years, while welding especially SSS (Duplex steel). The workplace peak expiratory flow monitoring was suggestive of OA. Challenge tests with both mild steel and stainless steel using a common electrode did not cause bronchial obstruction. Welding SSS with a special electrode caused a delayed 31% drop in FEV1. In conclusion, exposure to manual metal-arc welding fumes of special stainless steel should be considered as a new cause of occupational asthma.

Bismuth silicate glass containing heavy metal oxide as a promising radiation shielding material

Science.gov (United States)

Elalaily, Nagia A.; Abou-Hussien, Eman M.; Saad, Ebtisam A.

2016-12-01

Optical and FTIR spectroscopic measurements and electron paramagnetic resonance (EPR) properties have been utilized to investigate and characterize the given compositions of binary bismuth silicate glasses. In this work, it is aimed to study the possibility of using the prepared bismuth silicate glasses as a good shielding material for γ-rays in which adding bismuth oxide to silicate glasses causes distinguish increase in its density by an order of magnitude ranging from one to two more than mono divalent oxides. The good thermal stability and high density of the bismuth-based silicate glass encourage many studies to be undertaken to understand its radiation shielding efficiency. For this purpose a glass containing 20% bismuth oxide and 80% SiO2 was prepared using the melting-annealing technique. In addition the effects of adding some alkali heavy metal oxides to this glass, such as PbO, BaO or SrO, were also studied. EPR measurements show that the prepared glasses have good stability when exposed to γ-irradiation. The changes in the FTIR spectra due to the presence of metal oxides were referred to the different housing positions and physical properties of the respective divalent Sr2+, Ba2+ and Pb2+ ions. Calculations of optical band gap energies were presented for some selected glasses from the UV data to support the probability of using these glasses as a gamma radiation shielding material. The results showed stability of both optical and magnetic spectra of the studied glasses toward gamma irradiation, which validates their irradiation shielding behavior and suitability as the radiation shielding candidate materials.

Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

International Nuclear Information System (INIS)

Liu Yao; Wang Wenjing; Xie Jijia; Sun Shouguang; Wang Liang; Qian Ye; Meng Yuan; Wei Yujie

2012-01-01

Highlights: ► Welding zones by GTAW and GMAW are softer than the parent material Al5083. ► GTAW for Al5083 are mechanically more reliable than that welded by GMAW. ► GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

New developments in metal ion implantation by vacuum arc ion sources and metal plasma immersion

International Nuclear Information System (INIS)

Brown, I.G.; Anders, A.; Anders, S.

1996-01-01

Ion implantation by intense beams of metal ions can be accomplished using the dense metal plasma formed in a vacuum arc discharge embodied either in a vacuum arc ion source or in a metal plasma immersion configuration. In the former case high energy metal ion beams are formed and implantation is done in a more-or-less conventional way, and in the latter case the substrate is immersed in the plasma and repetitively pulse-biased so as to accelerate the ions at the high voltage plasma sheath formed at the substrate. A number of advances have been made in the last few years, both in plasma technology and in the surface modification procedures, that enhance the effectiveness and versatility of the methods, including for example: controlled increase of the in charge states produced; operation in a dual metal-gaseous ion species mode; very large area beam formation; macroparticle filtering; and the development of processing regimes for optimizing adhesion, morphology and structure. These complementary ion processing techniques provide the plasma tools for doing ion surface modification over a very wide parameter regime, from pure ion implantation at energies approaching the MeV level, through ion mixing at energies in the ∼1 to ∼100 keV range, to IBAD-like processing at energies from a few tens of eV to a few keV. Here the authors review the methods, describe a number of recent developments, and outline some of the surface modification applications to which the methods have been put. 54 refs., 9 figs

Chiral pair of Fermi arcs, anomaly cancellation, and spin or valley Hall effects in Weyl metals with broken inversion symmetry

Science.gov (United States)

Jang, Iksu; Kim, Ki-Seok

2018-04-01

Anomaly cancellation has been shown to occur in broken time-reversal symmetry Weyl metals, which explains the existence of a Fermi arc. We extend this result in the case of broken inversion symmetry Weyl metals. Constructing a minimal model that takes a double pair of Weyl points, we demonstrate the anomaly cancellation explicitly. This demonstration explains why a chiral pair of Fermi arcs appear in broken inversion symmetry Weyl metals. In particular, we find that this pair of Fermi arcs gives rise to either "quantized" spin Hall or valley Hall effects, which corresponds to the "quantized" version of the charge Hall effect in broken time-reversal symmetry Weyl metals.

Cuantificación de la contaminación del gas de protección en procesos de soldadura con arco eléctrico por medio de mediciones de oxígeno en la superficie del material base Quantification of contamination of the shielding gas in arc welding processes through measurement of oxygen on the surface of the base material

Directory of Open Access Journals (Sweden)

Julio Fuentes-Muñoz

2012-09-01

Full Text Available A metodologia apresentada neste trabalho se baseia em medições do teor de oxigênio na superfície do metal base, possibilitando assim, uma avaliação quantitativa da contaminação do gás de proteção. Os gases utilizados nos processos de soldagem definem as características do arco e protegem a poça de soldagem. A contaminação do gás, por exemplo, com o ar do meio ambiente, prejudica as propriedades da união soldada. A contaminação do gás de proteção não é somente dependente da qualidade do gás utilizado, como também tem que ser considerado os componentes contidos na tocha. Até agora, o nível da contaminação do gás produzido pela tocha tem sido analisado somente de forma empírica, avaliando a qualidade e forma do cordão de solda. A medição do oxigênio na superfície do metal de base é um método simples e preciso para analisar o nível de contaminação do gás de proteção. Este procedimento permite uma avaliação quantitativa, inclusive na presença do arco. No contexto deste trabalho se apresentará por meio de exemplos em tochas TIG e MIG/MAG as possibilidades da utilização desta metodologia para o desenvolvimento e análise de processos de soldagem a arco.The method presented in this paper is based on the measurement of oxygen on the surface of the base metal to enable a quantitative assessment of the contamination in the shielding gas. The gas used in arc processes affected arc properties and simultaneously protected the welding pool. The contamination of the shielding gases, e.g. with atmospheric air, damages the properties of the weld joint. The contamination in the shielding gas is not only dependent on the purity of the utilized gas, but also on the components of the welding torch. The level of contamination in the gas produced by the torch had been analyzed so far only by empirical evaluation of the quality and appearance of the welding seam. The measurement of oxygen on the surface of the base

Application of plasma shield technology to the reduction, treatment, and disposal of hazardous organic and/or mixed wastes with actinide recovery

International Nuclear Information System (INIS)

Adams, B.T.; Vaughan, L.L.; Joyce, E.L. Jr.; Bieniewski, T.M.

1990-01-01

Los Alamos research activities are currently directed at the application of the shielded hydrogen plasma torch to the direct production of actinide metals from a UF 6 feedstock. Two broad classes of thermal plasma reactors are currently in widespread use: the direct current (dc) arc jet system and the radio frequency (rf) inductively coupled system. Los Alamos has improved upon the basic rf plasma tube design using the concept of a transformer. The unique feature of the Los Alamos tube is a segmented, cooled, internal radiation shield. The Los Alamos shielded plasma torch routinely achieves temperatures exceeding 10,000 K and electron densities of 10 16 /cm 3 when operated continuously at one atmosphere of argon. These highly energetic conditions are sufficient to dissociate most chemical compounds into their constituent atoms. Based upon these characteristics, Los Alamos is currently investigating the application of the shielded plasma torch technology to the destruction of organic and mixed hazardous wastes, as well as the direct production of actinide metals from the halides and oxides, without the cogeneration of contaminated wastes. 5 refs., 4 figs

Fe-based bulk metallic glasses used for magnetic shielding

Energy Technology Data Exchange (ETDEWEB)

Serban, Va; Codrean, C; UTu, D [Politehnica University of Timisoara, Depart for Materials Science and Welding, 1, M. Viteazu Bvd., 300222, Timisoara (Romania); ErcuTa, A, E-mail: serban@mec.upt.r [West University of Timisoara, Faculty of Physics, 4, Vasile Parvan Bdv., Timisoara 300223 (Romania)

2009-01-01

The casting in complex shapes (tubular) and the main magnetic properties of bulk metallic glasses (BMG) alloys from the ferromagnetic Fe-Cr-Ni-Ga-P-Si-C system, with a small addition of Ni (3%) were studied. Samples as rods and sockets having the thickness up to 1 mm were obtained from master alloys by melt injection by low cooling rates into a Cu mold and annealed in order to ensure adequate magnetic requirements. The structure was examined by X-ray diffraction (XRD) and the basic magnetic properties (coercivity, magnetic remanence, initial susceptibility, etc.) were determined by conventional low frequency induction method. The experimental investigations on producing of BMG ferromagnetic alloys with 3% Ni show the possibility to obtain magnetic shields of complex shape with satisfactory magnetic properties. The presence of Ni does not affect the glass forming ability, but reduce the shielding capacity.

Thin and Flexible Fe-Si-B/Ni-Cu-P Metallic Glass Multilayer Composites for Efficient Electromagnetic Interference Shielding.

Science.gov (United States)

Zhang, Jijun; Li, Jiawei; Tan, Guoguo; Hu, Renchao; Wang, Junqiang; Chang, Chuntao; Wang, Xinmin

2017-12-06

Thin and flexible materials that can provide efficient electromagnetic interference (EMI) shielding are urgently needed, especially if they can be easily processed and withstand harsh environments. Herein, layer-structured Fe-Si-B/Ni-Cu-P metallic glass composites have been developed by simple electroless plating Ni-Cu-P coating on commercial Fe-Si-B metallic glasses. The 0.1 mm-thick composite shows EMI shielding effectiveness of 40 dB over the X-band frequency range, which is higher than those of traditional metals, metal oxides, and their polymer composites of larger thickness. Most of the applied electromagnetic waves are proved to be absorbed rather than bounced back. This performance originates from the combination of a superior soft magnetic property, excellent electrical conductivity, and multiple internal reflections from multilayer composites. In addition, the flexible composites also exhibit good corrosion resistance, high thermal stability, and excellent tensile strength, making them suitable for EMI shielding in harsh chemical or thermal environments.

Radiation shielding plate

International Nuclear Information System (INIS)

Kobayashi, Torakichi; Sugawara, Takeo.

1983-01-01

Purpose: To reduce the weight and stabilize the configuration of a radiation shielding plate which is used in close contact with an object to be irradiated with radiation rays. Constitution: The radiation shielding plate comprises a substrate made of lead glass and a metallic lead coating on the surface of the substrate by means of plating, vapor deposition or the like. Apertures for permeating radiation rays are formed to the radiation shielding plate. Since the shielding plate is based on a lead glass plate, a sufficient mechanical strength can be obtained with a thinner structure as compared with the conventional plate made of metallic lead. Accordingly, if the shielding plate is disposed on a soft object to be irradiated with radiation rays, the object and the plate itself less deform to obtain a radiation irradiation pattern with distinct edges. (Moriyama, K.)

30 CFR 57.14213 - Ventilation and shielding for welding.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Ventilation and shielding for welding. 57.14213... welding. (a) Welding operations shall be shielded when performed at locations where arc flash could be hazardous to persons. (b) All welding operations shall be well-ventilated. ...

Infrared losses from a Na/Sc metal-halide high intensity discharge arc lamp

International Nuclear Information System (INIS)

Smith, D J; Bonvallet, G A; Lawler, J E

2003-01-01

A study of the near-infrared (IR) emission from the arc of a metal-halide high intensity discharge (MH-HID) lamp with a sodium/scandium chemistry is reported. Radiometrically calibrated spectra from 0.7 to 2.5 μm were recorded as a function of position on the arc tube of a 250 W lamp. These spectra were analysed to determine the relative densities of Na and Sc atoms and the arc temperature as a function of radius. Information from these spectra, combined with absorption measurements in the companion paper (Bonvallet and Lawler 2003), were used to determine the absolute output power in the near-IR from the MH-HID lamp

THE ROLE OF SHIELDING GAS ON MECHANICAL, METALLURGICAL AND CORROSION PROPERTIES OF CORTEN STEEL WELDED JOINTS OF RAILWAY COACHES USING GMAW

Directory of Open Access Journals (Sweden)

Byju John

2016-12-01

Full Text Available This analysis lays emphasis on finding a suitable combination of shielding gas for welding underframe members such as sole bar of Railway Coaches made of corten steel; for improved mechanical, metallurgical and corrosion properties of welds using copper coated solid MIG/MAG welding filler wire size 1.2 mm conforming to AWS/SFA 5.18 ER 70 S in Semi-automatic GMAW process. Solid filler wire is preferred by welders due to less fumes, practically no slag and easy manipulation of welding torch with smooth wire flow during corrosion repair attention, when compared to Flux cored wire. Three joints using Gas metal arc welding (GMAW with shielding gases viz., Pure CO2, (80% Ar – 20% CO2 and (90% Ar – 10% CO2 were made from test pieces cut from Sole bar material of Railway Coach. Study of Mechanical properties such as tensile strength, hardness and toughness revealed that welded joint made using shielding gas (80% Ar – 20% CO2 has better Mechanical properties compared to the other two shielding gases and comparable to that of Parent metal. Type of Shielding gas used has influence on the chemical composition and macro & micro structures. The Tafel extrapolation study of freshly ground samples in 3.5% NaCl solution revealed that the welded joint made using shielding gas (80% Ar – 20% CO2 has also better corrosion resistance which is comparable to the Parent metal as well as similar commercial steels.

Demonstration test on manufacturing 200 l drum inner shielding material for recycling of reactor operating metal scrap

International Nuclear Information System (INIS)

Umemura, A.; Kimura, K.; Ueno, H.

1993-01-01

Low-level reactor wastes should be safely recycled considering those resource values, the reduction of waste disposal volume and environmental effects. The reasonable recycling system of reactor operating metal scrap has been studied and it was concluded that the 200 liter drum inner shielding material is a very promising product for recycling within the nuclear industry. The drum inner shielding material does not require high quality and so it is expected to be easily manufactured by melting and casting from roughly sorted scrap metals. This means that the economical scrap metal recycling system can be achieved by introducing it. Furthermore its use will ensure safety because of being contained in a drum. In order to realize this recycling system with the drum inner shielding material, the demonstration test program is being conducted. The construction of the test facility, which consists of a melting and refining furnace, a casting apparatus, a machining apparatus etc., was finishing in September, 1992

Influencia de la transferencia por arco sobre la microestructura de uniones soldadas usando arco pulsado//Influence of the transfer by arc on the microstructure of welded joint produced by pulsed arc

Directory of Open Access Journals (Sweden)

Sandra Patricia Romero-Nieto

2012-12-01

Full Text Available Este artículo estudia la influencia de la transferencia de arco pulsado en el proceso de soldadura por arco eléctrico con gas de protección (GMAW, Gas Metal Arc Welding, sobre la microestructura, utilizando dos composiciones de gas de protección y los modos de transferencia de arco pulsado y corto circuito. Se caracterizó la microestructura y las propiedades mecánicas y los resultados indican que se logra una mayor resistencia a la tensión y un perfil de dureza más homogéneo utilizando el modo de transferencia de arco pulsado, debido a que con esta existe una distribución más uniforme del tamaño de grano en lastres zonas de soldadura. La presencia de ferrita acicular fue una constante en todos los tratamientos evaluados, mientras la ferrita widmastatten se presentó con preferencia en la transferencia de arco pulsado.Palabras claves: transferencia en arco pulsado, proceso GMAW, mezclas de gases de protección._______________________________________________________________________________AbstractThis article studies the influence of pulsed arc transfer in the GMAW process on the microstructure, usingtwo shielding gas composition and the pulsed arc and short circuit transfer. The microstructure andmechanical properties was characterized and the results show that is achieved a greater tensile strengthand more homogeneous in the hardness profile using the pulsed arc transfer, because it creates a moreuniform size grain in the three areas of welding. The presence of a circular ferrite was constant in alltreatments tested, while widmastatten ferrite was presented preferably in the pulsed arc transfer.Key words: transfer in pulsed current, GMAW process, shielding gas mixtures

Decommissioning: dismantling of thickwalled steel structures using the contact-arc-metal-drilling technique. Final report

International Nuclear Information System (INIS)

Bach, F.W.; Lindemaier, J.; Philipp, E.

1998-01-01

1. Status of the technology: Today austenitic steel components with a material thickness of more than 200 mm cannot be cut surely by using conventional thermal cutting techniques. A reduction of the wall thickness, by using an effective cutting technique with low restoring forces, is necessary but not available, now. 2. Objectives: Target of the project was the qualification of the thermal contact-arc-metal-drilling technique, based on the contact-arc-metal-cutting technique for the reduction of the wall thickness of steel components in preparation for other cutting techniques to finish the dismantling task if necessary. 3. Methode: Development of the contact-arc-metal-drilling technique for the production of deep (>200 mm) blind holes with non-circular cross sections. Optimization of the drilling parameters and quantification of the released emissions under a radiological aspect. Development of a monitoring system for the electrode wear and a device for changing weared electrodes automatically. 4. Result: The contact-arc-metal-drilling technique was qualified by producing blind holes with a depth of 230 mm. The aerosols, hydrosols and gas emissions of the process were quantified and various monitoring techniques for the wear of the electrode were tested. A pneumatically aided clamping and changing device for electrodes was designed and tested. 5. Applications: The designed clamping device with its integrated pneumatically aided electrode release can be adapted directly to a tool guiding machine. Using this cutting technique steel components with a material thickness of 230 mm can be reduced to a remaining wall thickness and the released emissions can be estimated. (orig.) [de

TVA - Thermionic Vacuum Arc - A new type of discharge generating pure metal vapor plasma

International Nuclear Information System (INIS)

Musa, G.; Popescu, A.; Mustata, I.; Borcoman, I.; Cretu, M.; Leu, G.F.; Salambas, A.; Ehrich, H.; Schumann, I.

1996-01-01

In this paper it is presented a new type of discharge in vacuum conditions generating pure metal vapor plasma with energetic metal ions content. The peculiarities of this heated cathode discharge are described and the dependence of the measured ion energy of the working parameters are established. The ion energy value can be easily and smoothly changed. A nearly linear dependence between energy of ions and arc voltage drop has been observed. The ion energy can be increased by the increase of the interelectrode distance, decrease of cathode temperature, change of the relative position of the electrodes and by the decrease of the arc discharge current. A special configuration with cylindrical geometry has been used to develop a small size and compact metal vapour plasma gun. Due to the mentioned peculiarities, this discharge offers new openings for important applications. (author)

Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

Energy Technology Data Exchange (ETDEWEB)

Liu Yao [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wang Wenjing [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Xie Jijia [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Sun Shouguang [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang Liang [College of Metallurgy and Material Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Qian Ye; Meng Yuan [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wei Yujie, E-mail: yujie_wei@lnm.imech.ac.cn [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China)

2012-07-15

Highlights: Black-Right-Pointing-Pointer Welding zones by GTAW and GMAW are softer than the parent material Al5083. Black-Right-Pointing-Pointer GTAW for Al5083 are mechanically more reliable than that welded by GMAW. Black-Right-Pointing-Pointer GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

Pipeline welding with Flux Cored and Metal Cored Wire; Soldagem de dutos com processos Arame Tubular e de Alma Metalica

Energy Technology Data Exchange (ETDEWEB)

Costa, Ubirajara Pereira da [ITW Soldagem Brasil Miller-Hobart, Sao Paulo, SP (Brazil)

2003-07-01

Different welding process like SMAW, Semi-Automatic FCAW Gas-shielded and Self-shielded and Mechanized GMAW-MAG with Solid Wire are suggested to weld Transmission Pipelines. Presently, the largest extensions of Transmission Pipelines under construction, are in China like Lines West-East, Zong-Wu, Shan-Jing Fuxian and some others, totalizing about 8.000 km, and all using Semi-Automatic Self Shielded Flux Cored Arc Welding Process. Also, several papers and magazines that covers Transmission Pipelines Welding, not frequently mention Operational aspects of the process and some other variables like environment and site geography. This presentation intends to cover some of the Operational aspects of the Flux Cored Arc Welding and GMAW-Metal Cored in order to give sufficient information for Construction, Engineering, Projects e Contractors so they can evaluate these Process against the SMAW or even Mechanized Systems, considering the Operation Factor, Efficiency and Deposition Rate. We will not cover operational details of the GMAW Mechanized Systems but only suggest that be evaluated the possibility to replace the GMAW-Solid Wire by the GMAW-Metal Cored Wire. (author)

Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

Energy Technology Data Exchange (ETDEWEB)

García-Rentería, M.A., E-mail: crazyfim@gmail.com [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: luirdzib@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: emgarcia@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)

2014-12-01

Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

Development of a process model for intelligent control of gas metal arc welding

International Nuclear Information System (INIS)

Smartt, H.B.; Johnson, J.A.; Einerson, C.J.; Watkins, A.D.; Carlson, N.M.

1991-01-01

This paper discusses work in progress on the development of an intelligent control scheme for arc welding. A set of four sensors is used to detect weld bead cooling rate, droplet transfer mode, weld pool and joint location and configuration, and weld defects during welding. A neural network is being developed as the bridge between the multiple sensor set a conventional proportional-integral controller that provides independent control of process variables. This approach is being developed for the gas metal arc welding process. 20 refs., 8 figs

Dry hyperbaric gas metal arc welding of subsea pipelines: experiments and modeling

Energy Technology Data Exchange (ETDEWEB)

Azar, Amin S.

2012-07-01

Ambitions in exploration of oil and gas fields at deeper water depth require continuous investigation and maintenance. The transportation pipelines laid in deep waters are both subjected to corrosion and buckling due to environmental phenomena. They may also often undergo branching (namely hot tapping) to redirect (or add to) the transportation paths. Mechanical joints and welding are both considered as available alternatives when sectioning and replacement of the pipes at shallow waters is necessary, yet, welding is more promising for deep waters where remote operation is central. Fusion welding on the other hand comprises several technological detractions for sound operations under high ambient pressures disregarding its low cost and flexibility. The foremost detracting phenomenon in the arc welding is called 'arc root constriction', which is defined as arc geometry shrinkage under the increased pressure. Consequently, the power delivery to the weld pool at different pressure levels is a major worry. Effects of ionization and dissociation energies of different gases and mixtures, partial pressure of environmental gases including hydrogen and oxygen, gasification and degasification of the weld metal, inclusions that affect the phase transformation, absorption and desorption kinetics, oxidation and deoxidation reactions and many more are the phenomena that can possibly be altered by the gas type and ambient pressure level. Spattering and fume generation is a problematic issue since the arc is rather unstable under high pressure. Thus, seeking the effect of different chamber gas mixtures on welding parameters, final microstructure and mechanical properties is the main objective of this work.Statistical analysis of the collected voltage and current waveforms is carried out to identify the source of arc misbehavior and instability (discussed in Paper I). The stochastic parameters is related to the electrical stability and resolved into a number of varying

Processing and Electromagnetic Shielding Properties of Multifunctional Metal Composite Knitted Fabric used as Socks

Directory of Open Access Journals (Sweden)

Yu Zhicai

2016-01-01

Full Text Available In this research, a type of bamboo charcoal polyester (BC-PET/antibacterial nylon(AN/stainless steel wire (SSW metal composite yarn was prepared with a hollow spindle spinning machine, which using the SSW as the core material, the BC-PET and AN as the outer and inner wrapped yarns, respectively. The wrapping numbers was set at 8.0turns/cm for the produced metal composite yarns. Furthermore, a type of plated knitted fabric was designed and produced by using the automatic jacquard knitting machine. The plated knitted fabric presents the BC-PET/AN/SSW metal composite yarn on the knitted fabric face and the crisscross-section polyester (CSP on the knit back. The effect of lamination numbers and angles on the electromagnetic shielding effectiveness (EMSE were discussed in this study. EMSE measurement showed that the lamination angles will influence the EMSE, but not affect the air permeability. Finally, a novel EM shielding socks was designed with the produced plated knitted fabric. Finally, the performance of thermal resistance and evaporation resistance was also test usingThe sweating guarded hot plate apparatus.

Transparent Metal-Salt-Filled Polymeric Radiation Shields

Science.gov (United States)

Edwards, David; Lennhoff, John; Harris, George

2003-01-01

"COR-RA" (colorless atomic oxygen resistant -- radiation shield) is the name of a transparent polymeric material filled with x-ray-absorbing salts of lead, bismuth, cesium, and thorium. COR-RA is suitable for use in shielding personnel against bremsstrahlung radiation from electron-beam welding and industrial and medical x-ray equipment. In comparison with lead-foil and leaded-glass shields that give equivalent protection against x-rays (see table), COR-RA shields are mechanically more durable. COR-RA absorbs not only x-rays but also neutrons and rays without adverse effects on optical or mechanical performance. The formulation of COR-RA with the most favorable mechanical-durability and optical properties contains 22 weight percent of bismuth to absorb x-rays, plus 45 atomic percent hydrogen for shielding against neutrons.

Oscillatory vapour shielding of liquid metal walls in nuclear fusion devices.

Science.gov (United States)

van Eden, G G; Kvon, V; van de Sanden, M C M; Morgan, T W

2017-08-04

Providing an efficacious plasma facing surface between the extreme plasma heat exhaust and the structural materials of nuclear fusion devices is a major challenge on the road to electricity production by fusion power plants. The performance of solid plasma facing surfaces may become critically reduced over time due to progressing damage accumulation. Liquid metals, however, are now gaining interest in solving the challenge of extreme heat flux hitting the reactor walls. A key advantage of liquid metals is the use of vapour shielding to reduce the plasma exhaust. Here we demonstrate that this phenomenon is oscillatory by nature. The dynamics of a Sn vapour cloud are investigated by exposing liquid Sn targets to H and He plasmas at heat fluxes greater than 5 MW m -2 . The observations indicate the presence of a dynamic equilibrium between the plasma and liquid target ruled by recombinatory processes in the plasma, leading to an approximately stable surface temperature.Vapour shielding is one of the interesting mechanisms for reducing the heat load to plasma facing components in fusion reactors. Here the authors report on the observation of a dynamic equilibrium between the plasma and the divertor liquid Sn surface leading to an overall stable surface temperature.

Hybrid Magnetic Shielding

Science.gov (United States)

Royal, Kevin; Crawford, Christopher; Mullins, Andrew; Porter, Greg; Blanton, Hunter; Johnstone, Connor; Kistler, Ben; Olivera, Daniela

2017-09-01

The search for the electric dipole moment of the neutron requires the ambient magnetic field to be on the pT scale which is accomplished with large magnetic shielding rooms. These rooms are fitted with large mu-metal sheets to allow for passive cancellation of background magnetic fields. Active shielding technology cannot uniformly cancel background magnetic fields. These issues can be remedied by combining the methods into a hybrid system. The design used is composed of panels that have an active layer of cancellation between two sheets of mu-metal. The panels form a cube and draw in magnetic fields perpendicular to the surface which can then be reduced using active shielding. This work is supported by the Department of Energy under Contract DE-SC0008107.

Fluid Flow Behaviour under Different Gases and Flow Rate during Gas Metal Arc Welding

OpenAIRE

Jaison Peter

2013-01-01

Gas metal arc welding (GMAW) is a highly efficient and fast process for fabricating high quality weld. High quality welds are fabricated by proper selection of consumable includes gas and filler metals. The optimum flow rate of gas will ensure the proper quality of weld. In this project, a fluid flow behavior of different flow rate is modeled and the change quality will be studied.

Effect of carrier gas composition on transferred arc metal nanoparticle synthesis

International Nuclear Information System (INIS)

Stein, Matthias; Kiesler, Dennis; Kruis, Frank Einar

2013-01-01

Metal nanoparticles are used in a great number of applications; an effective and economical production scaling-up is hence desirable. A simple and cost-effective transferred arc process is developed, which produces pure metal (Zn, Cu, and Ag) nanoparticles with high production rates, while allowing fast optimization based on energy efficiency. Different carrier gas compositions, as well as the electrode arrangements and the power input are investigated to improve the production and its efficiency and to understand the arc production behavior. The production rates are determined by a novel process monitoring method, which combines an online microbalance method with a scanning mobility particle sizer for fast production rate and size distribution measurement. Particle characterization is performed via scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction measurements. It is found that the carrier gas composition has the largest impact on the particle production rate and can increase it with orders of magnitude. This appears to be not only a result of the increased heat flux and melt temperature but also of the formation of tiny nitrogen (hydrogen) bubbles in the molten feedstock, which impacts feedstock evaporation significantly in bi-atomic gases. A production rate of sub 200 nm particles from 20 up to 2,500 mg/h has been realized for the different metals. In this production range, specific power consumptions as low as 0.08 kWh/g have been reached.

Universal gas metal arc welding - a cost-effective and low dilution surfacing process

International Nuclear Information System (INIS)

Shahi, AS.; Pandey, Sunil

2006-01-01

This paper describes the use of a new variant of the gas metal arc welding (GMAW) process, termed u niversal gas metal arc welding (UGMAW), for the weld cladding of low carbon steels with stainless steel. The experimental work included single layer cladding of 12 mm thick low carbon steel with austenitic stainless steel 316L solid filler wire of 1.14 mm diameter. Low dilution conditions were employed using both mechanised GMAW and UGMAW processes. Metallurgical aspects of the as welded overlays were studied to evaluate the suitability of these processes for service conditions. It was found that UGMAW claddings contained higher ferrite content; higher concentrations of chromium, nickel and molybdenum; and lower carbon content compared to GMAW claddings. As a result, the UGMAW overlays exhibited superior mechanical and corrosion resistance properties. The findings of this study establish that the new process is technically superior and results in higher productivity, justifying its use for low cost surfacing applications

Study of casks shielded with heavy metal to transport highly radioactive substances

International Nuclear Information System (INIS)

Lucchesi, R.F.; Hara, D.H.S.; Martinez, L.G.; Mucsi, C.S.; Rossi, J.L.

2014-01-01

Nowadays, Brazil relies on casks produced abroad for transportation in its territory of substances that are sources of high radioactivity, especially the Mo-99. The product of the radioactive decay of the Mo-99 is the Tc-99m, which is used in nuclear medicine for administration to humans in the form of injectable radioactive drugs for the image diagnosis of numerous pathologies. This paper aims to study the existing casks in order to propose materials for the construction of the core part as shielding against gamma radiation. To this purpose, the existing literature on the subject was studied, as well as evaluation of existing and available casks. The study was focused on the core of which is made of heavy metals, especially depleted uranium for shielding the emitted radiation. (author)

Preparation of polymers suitable for radiation shielding and studying its properties (polyester composites with heavy metals salts)

International Nuclear Information System (INIS)

Kharita, M. H.; Al-Ajji, Z.; Yousef, S.

2010-12-01

Four composites were prepared in this work, based on polyester and heavy metals oxides and salts. The attenuation properties, as well as mechanical properties were studied, and the chemical stability was evaluated. It has been shown, that these composites can be used in radiation shielding for X-rays successfully, and the exact composition of these composites can be optimized according to the radiation energy to prepare the lightest possible shield. (author)

Growth of metal micro and/or nanoparticles utilizing arc-discharge immersed in liquid

Energy Technology Data Exchange (ETDEWEB)

Rebollo P, B.; Gallardo G, G.; Ortega M, N.; Daniel P, G. [Instituto Tecnologico Superior de Irapuato, Km 12.5 Carretera Irapuato-Silao, 36821 Irapuato, Guanajuato (Mexico); Sampedro, M. P.; Zenteno M, B. [Benemerita Universidad Autonoma de Puebla, Facultad de Ingenieria, Ciudad Universitaria, 72590 Puebla, Puebla (Mexico); Bravo B, C. F. [Comision Federal de Electricidad, Laboratorio de Pruebas de Equipos y Materiales, Irapuato, Guanajuato (Mexico); Hernandez C, D. [Universidad Autonoma de Chiapas, Facultad de Ingenieria, 29050 Tuxtla Gutierrez, Chiapas (Mexico); Jimenez S, S., E-mail: mpstraviata@hotmail.com [Instituto Politecnico Nacional, Centro de Investigacion y de Estudios Avanzados, Laboratorio de Investigacion en Materiales, 76230 Santiago de Queretaro, Queretaro (Mexico)

2014-07-01

In this paper, we present results on the metal microcrystals and nanoparticles of Al, Cu and Al-Cu composite growth by arc-discharge with the system immersed in distilled water, under different conditions and varying the current from 50 to 150 A with constant voltage (27 V). These structures are characterized using X-ray diffraction, scanning electron microscopy, Raman spectroscopy and UV-Vis spectroscopy. Our results demonstrate that metal micro and nano structures can be prepared at low cost with high quality. (Author)

Low-Cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3D Printing

Directory of Open Access Journals (Sweden)

A. Pinar

2015-01-01

Full Text Available Arduino open-source microcontrollers are well known in sensor applications for scientific equipment and for controlling RepRap 3D printers. Recently low-cost open-source gas metal arc weld (GMAW RepRap 3D printers have been developed. The entry-level welders used have minimal controls and therefore lack any real-time measurement of welder voltage or current. The preliminary work on process optimization of GMAW 3D printers requires a low-cost sensor and data logger system to measure welder current and voltage. This paper reports on the development of a low-cost open-source power measurement sensor system based on Arduino architecture. The sensor system was designed, built, and tested with two entry-level MIG welders. The full bill of materials and open source designs are provided. Voltage and current were measured while making stepwise adjustments to the manual voltage setting on the welder. Three conditions were tested while welding with steel and aluminum wire on steel substrates to assess the role of electrode material, shield gas, and welding velocity. The results showed that the open source sensor circuit performed as designed and could be constructed for <$100 in components representing a significant potential value through lateral scaling and replication in the 3D printing community.

Exposure Buildup Factors for Heavy Metal Oxide Glass: A Radiation Shield

DEFF Research Database (Denmark)

Manonara, S. R.; Hanagodimath, S. M.; Gerward, Leif

2011-01-01

Gamma ray exposure buildup factors for three Heavy Metal Oxide (HMO) glass systems, viz. PbO-Bi2O3-B2O3, PbO-B2O3, and Bi2O3-B2O3 glasses are presented. The computations were done by interpolation method using the Geometric Progression fitting formula and ANSI/ANS-6.4.3 library for the energy ran...... of graphs. Buildup factors of these HMO glasses cannot be found in any standard database, but they are useful for practical calculations in gamma ray shield designs, and they also, help to determine and control the thickness of the shielding material used.......Gamma ray exposure buildup factors for three Heavy Metal Oxide (HMO) glass systems, viz. PbO-Bi2O3-B2O3, PbO-B2O3, and Bi2O3-B2O3 glasses are presented. The computations were done by interpolation method using the Geometric Progression fitting formula and ANSI/ANS-6.4.3 library for the energy range...... from 0.015 to 15 MeV, up to penetration depths of 40 mfp (mean free path). The buildup factors have been studied as functions of incident photon energy and penetration depth. The variations in the buildup factor, for all the glass systems, in different energy regions; have been presented in the form...

Collimation system for electron arc therapy

International Nuclear Information System (INIS)

Brunelli, R.J.; Carter, J.C.

1984-01-01

An electron collimation system for electron arc therapy treatments consists of a slit collimation system which is movable with the electron beam applicator and is designed to allow for dose compensation in the sagittal direction and a hoop-and-clamp assembly for final field shaping. By correctly designing the shape of the slit in the former and properly adjusting the components of the latter, it is possible to accomplish quite uniform shielding without causing any weight of the shielding material to rest on the patient. The slit collimation system has a specially shaped aperture for confining the radiation beam. The hoop-and-clamp assembly has hoops and clamps which locate shielding over the patient's body. The shielding locating clamps are adjustably movable radially with respect to the hoops. (author)

Modeling macro-and microstructures of Gas-Metal-Arc Welded HSLA-100 steel

Science.gov (United States)

Yang, Z.; Debroy, T.

1999-06-01

Fluid flow and heat transfer during gas-metal-arc welding (GMAW) of HSLA-100 steel were studied using a transient, three-dimensional, turbulent heat transfer and fluid flow model. The temperature and velocity fields, cooling rates, and shape and size of the fusion and heat-affected zones (HAZs) were calculated. A continuous-cooling-transformation (CCT) diagram was computed to aid in the understanding of the observed weld metal microstructure. The computed results demonstrate that the dissipation of heat and momentum in the weld pool is significantly aided by turbulence, thus suggesting that previous modeling results based on laminar flow need to be re-examined. A comparison of the calculated fusion and HAZ geometries with their corresponding measured values showed good agreement. Furthermore, “finger” penetration, a unique geometric characteristic of gas-metal-arc weld pools, could be satisfactorily predicted from the model. The ability to predict these geometric variables and the agreement between the calculated and the measured cooling rates indicate the appropriateness of using a turbulence model for accurate calculations. The microstructure of the weld metal consisted mainly of acicular ferrite with small amounts of bainite. At high heat inputs, small amounts of allotriomorphic and Widmanstätten ferrite were also observed. The observed microstructures are consistent with those expected from the computed CCT diagram and the cooling rates. The results presented here demonstrate significant promise for understanding both macro-and microstructures of steel welds from the combination of the fundamental principles from both transport phenomena and phase transformation theory.

Twin-Wire Pulsed Tandem Gas Metal Arc Welding of API X80 Steel Linepipe

Directory of Open Access Journals (Sweden)

Wenhao Wu

2018-01-01

Full Text Available Twin-Wire Pulsed Tandem Gas Metal Arc Welding process with high welding production efficiency was used to join the girth weld seam of API X80 steel linepipe of 18.4 mm wall thickness and 1422 mm diameter. The macrostructure, microstructure, hardness, and electrochemical corrosion behavior of welded joints were studied. Effects of temperature and Cl− concentration on the corrosion behavior of base metal and weld metal were investigated. Results show that the welded joint has good morphology, mechanical properties, and corrosion resistance. The corrosion resistance of both the base metal and the weld metal decreases with increasing temperature or Cl− concentration. In the solution with high Cl− concentration, the base metal and weld metal are more susceptible to pitting. The corrosion resistance of the weld metal is slightly lower than that of the base metal.

NASA Ames Arc Jets and Range, Capabilities for Planetary Entry

Science.gov (United States)

Fretter, Ernest F.

2005-01-01

NASA is pursuing innovative technologies and concepts as part of America's Vision for Space Exploration. The rapidly emerging field of nanotechnology has led to new concepts for multipurpose shields to prevent catastrophic loss of vehicles and crew against the triple threats of aeroheating during atmospheric entry, radiation (Solar and galactic cosmic rays) and Micrometorid/Orbital Debris (MMOD) strikes. One proposed concept is the Thermal Radiation Impact Protection System (TRIPS) using carbon nanotubes, hydrogenated carbon nanotubes, and ceramic coatings as a multi-use TPS. The Thermophysics Facilities Branch of the Space Technology Division at NASA Ames Research Center provides testing services for the development and validation of the present and future concepts being developed by NASA and national and International research firms. The Branch operates two key facilities - the Range Complex and the Arc Jets. The Ranges include both the Ames Vertical Gun Range (AVGR) and the Hypervelocity Free Flight (HFF) gas guns best suited for MMOD investigations. Test coupons can be installed in the AVGR or HFF and subjected to particle impacts from glass or metal particles from micron to _ inch (6.35-mm) diameters and at velocities from 5 to 8 kilometers per second. The facility can record high-speed data on film and provide damage assessment for analysis by the Principle Investigator or Ames personnel. Damaged articles can be installed in the Arc Jet facility for further testing to quantify the effects of damage on the heat shield s performance upon entry into atmospheric environments.

A model for prediction of fume formation rate in gas metal arc welding (GMAW), globular and spray modes, DC electrode positive.

Science.gov (United States)

Dennis, J H; Hewitt, P J; Redding, C A; Workman, A D

2001-03-01

Prediction of fume formation rate during metal arc welding and the composition of the fume are of interest to occupational hygienists concerned with risk assessment and to manufacturers of welding consumables. A model for GMAW (DC electrode positive) is described based on the welder determined process parameters (current, wire feed rate and wire composition), on the surface area of molten metal in the arc and on the partial vapour pressures of the component metals of the alloy wire. The model is applicable to globular and spray welding transfer modes but not to dip mode. Metal evaporation from a droplet is evaluated for short time increments and total evaporation obtained by summation over the life of the droplet. The contribution of fume derived from the weld pool and spatter (particles of metal ejected from the arc) is discussed, as are limitations of the model. Calculated droplet temperatures are similar to values determined by other workers. A degree of relationship between predicted and measured fume formation rates is demonstrated but the model does not at this stage provide a reliable predictive tool.

Personal exposure to metal fume, NO2, and O3 among production welders and non-welders.

Science.gov (United States)

Schoonover, Todd; Conroy, Lorraine; Lacey, Steven; Plavka, Julie

2011-01-01

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO(2)) and ozone (O(3)) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and nitrogen dioxide and ozone exposure samples were collected with diffusive passive samplers. Samples were analyzed for metals using Inductively Coupled Plasma Mass Spectrometry (ICP-MS) and welding fume metal exposure concentrations were defined as the sum of welding-related metals mass per volume of air sampled. Welding fume metal exposures were highly variable among similar types of welding while NO(2) and O(3) exposure were less variable. Welding fume metal exposures were significantly higher 474 μg/m(3) for welders than non-welders 60 μg/m(3) (p=0.001). Welders were exposed to higher concentrations of NO(2) and O(3) than non-welders but the differences were not statistically significant. Welding fume metal exposure concentrations for welders performing gas metal arc welding (GMAW) and shielded metal arc welding (SMAW) were higher than welders performing gas tungsten arc welding (GTAW). Non-welders experienced exposures similar to GTAW welders despite a curtain wall barrier separating welding and non-welding work areas.

Synthesis of aluminum nitride films by plasma immersion ion implantation-deposition using hybrid gas-metal cathodic arc gun

International Nuclear Information System (INIS)

Shen Liru; Fu, Ricky K.Y.; Chu, Paul K.

2004-01-01

Aluminum nitride (AlN) is of interest in the industry because of its excellent electronic, optical, acoustic, thermal, and mechanical properties. In this work, aluminum nitride films are deposited on silicon wafers (100) by metal plasma immersion ion implantation and deposition (PIIID) using a modified hybrid gas-metal cathodic arc plasma source and with no intentional heating to the substrate. The mixed metal and gaseous plasma is generated by feeding the gas into the arc discharge region. The deposition rate is found to mainly depend on the Al ion flux from the cathodic arc source and is only slightly affected by the N 2 flow rate. The AlN films fabricated by this method exhibit a cubic crystalline microstructure with stable and low internal stress. The surface of the AlN films is quite smooth with the surface roughness on the order of 1/2 nm as determined by atomic force microscopy, homogeneous, and continuous, and the dense granular microstructures give rise to good adhesion with the substrate. The N to Al ratio increases with the bias voltage applied to the substrates. A fairly large amount of O originating from the residual vacuum is found in the samples with low N:Al ratios, but a high bias reduces the oxygen concentration. The compositions, microstructures and crystal states of the deposited films are quite stable and remain unchanged after annealing at 800 deg. C for 1 h. Our hybrid gas-metal source cathodic arc source delivers better AlN thin films than conventional PIIID employing dual plasmas

Hexavalent chromium content in stainless steel welding fumes is dependent on the welding process and shield gas type.

Science.gov (United States)

Keane, Michael; Stone, Samuel; Chen, Bean; Slaven, James; Schwegler-Berry, Diane; Antonini, James

2009-02-01

Occupational exposure to welding fumes is a known health hazard. To isolate elements in stainless steel welding fumes with high potential for adverse health outcomes, fumes were generated using a robotic gas metal arc system, using four shield gases of varying oxygen content. The objective was to measure Cr(VI) concentrations in a broad spectrum of gas metal arc welding processes, and identify processes of exceptionally high or low Cr(VI) content. The gases used were 95% Ar/5% O(2), 98% Ar/2% O(2), 95% Ar/5%CO(2), and 75% He/25% Ar. The welder was operated in axial spray mode (Ar/O(2), Ar/CO(2)), short-circuit (SC) mode (Ar/CO(2) low voltage and He/Ar), and pulsed axial-spray mode (98% Ar/2% O(2)). Results indicate large differences in Cr(VI) in the fumes, with Ar/O(2) (Pulsed)>Ar/O(2)>Ar/CO(2)>Ar/CO(2) (SC)>He/Ar; values were 3000+/-300, 2800+/-85, 2600+/-120, 1400+/-190, and 320+/-290 ppm respectively (means +/- standard errors for 2 runs and 3 replicates per run). Respective rates of Cr(VI) generation were 1.5, 3.2, 4.4, 1.3, and 0.46 microg/min; generation rates were also calculated in terms of microg Cr(VI) per metre of wire used. The generation rates of Cr(VI) increased with increasing O(3) concentrations. Particle size measurements indicated similar distributions, but somewhat higher >0.6 microm fractions for the short-circuit mode samples. Fumes were also sampled into 2 selected size ranges, a microspatter fraction (>or=0.6 microm) and a fine (welding type and shield gas type, and this presents an opportunity to tailor welding practices to lessen Cr(VI) exposures in workplaces by selecting low Cr(VI)-generating processes. Short-circuit processes generated less Cr(VI) than axial-spray methods, and inert gas shielding gave lower Cr(VI) content than shielding with active gases. A short circuit He/Ar shielded process and a pulsed axial spray Ar/O(2) process were both identified as having substantially lower Cr(VI) generation rates per unit of wire used relative

Radiation shielding fiber and its manufacturing method

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Koji; Ono, Hiroshi.

1988-08-17

Purpose: To manufacture radiation shielding fibers of excellent shielding effects. Method: Fibers containing more than 1 mmol/g of carboxyl groups are bonded with heavy metals, or they are impregnated with an aqueous solution containing water-soluble heavy metal salts dissolved therein. Fibers as the substrate may be any of forms such as short fibers, long fibers, fiber tows, webs, threads, knitting or woven products, non-woven fabrics, etc. It is however necessary that fibers contain more than 1 mmol/g, preferably, from 2 to 7 mmol/g of carboxylic groups. Since heavy metals having radiation shielding performance are bonded to the outer layer of the fibers and the inherent performance of the fibers per se is possessed, excellent radiation shielding performance can be obtained, as well as they can be applied with spinning, knitting or weaving, stitching, etc. thus can be used for secondary fiber products such as clothings, caps, masks, curtains, carpets, cloths, etc. for use in radiation shieldings. (Kamimura, M.).

Ion spectra of the metal vapor vacuum arc ion source with compound and alloy cathodes

Science.gov (United States)

Sasaki, Jun; Brown, Ian G.

1990-01-01

In metal vapor vacuum arc (MEVVA) ion sources, vacuum arc plasma with cathodes of single, pure elements has been utilized for the production of metal ions. In this study, we have investigated the charge state distributions of ions produced in vacuum arc plasmas in a MEVVA ion source for the case when the cathode is an alloy or a compound material. The ion charge state spectra were analyzed by means of a time-of-flight apparatus. We have compared the ion spectra for a cathode of an alloy or a compound material with its constituent elements: TiC/TiN/TiO2/Ti/C, SiC/Si/C, WC/W/C U/UN/(UN-ZrC)/Zr/C, and brass/Zn/Cu. We find that the MEVVA produces ions of all constituent elements in the compound and the alloy cathodes. The charge state distribution of each element differs, however, from the charge state distribution obtained in the vacuum arc with a cathode made of the pure, single constituent element. Fractional values of the total ion numbers of each constituent element in the extracted beam depart from the stoichiometry of the elements in the cathode material. In an operation with a TiC cathode, we irradiated a 304 stainless-steel plate with the extracted beam. Results from glow-discharge spectroscopy (GDS) of the surface show that both titanium and carbon are implanted in the substrate after the irradiation.

Survey of welding processes for field fabrication of 2 1/4 Cr-1 Mo steel pressure vessels. [128 references

Energy Technology Data Exchange (ETDEWEB)

Grotke, G.E.

1980-04-01

Any evaluation of fabrication methods for massive pressure vessels must consider several welding processes with potential for heavy-section applications. These include submerged-arc and shielded metal-arc, narrow-joint modifications of inert-gas metal-arc and inert-gas tungsten-arc processes, electroslag, and electron beam. The advantage and disadvantages of each are discussed. Electroslag welding can be dropped from consideration for joining of 2 1/4 Cr-1 Mo steel because welds made with this method do not provide the required mechanical properties in the welded and stress relieved condition. The extension of electron-beam welding to sections as thick as 4 or 8 inches (100 or 200 mm) is too recent a development to permit full evaluation. The manual shielded metal-arc and submerged-arc welding processes have both been employed, often together, for field fabrication of large vessels. They have the historical advantage of successful application but present other disadvantages that make them otherwise less attractive. The manual shielded metal-arc process can be used for all-position welding. It is however, a slow and expensive technique for joining heavy sections, requires large amounts of skilled labor that is in critically short supply, and introduces a high incidence of weld repairs. Automatic submerged-arc welding has been employed in many critical applications and for welding in the flat position is free of most of the criticism that can be leveled at the shielded metal-arc process. Specialized techniques have been developed for horizontal and vertical position welding but, used in this manner, the applications are limited and the cost advantage of the process is lost.

Application of a dummy eye shield for electron treatment planning

International Nuclear Information System (INIS)

Kang, Sei-Kwon; Park, Soah; Hwang, Taejin; Cheong, Kwang-Ho; Han, Taejin; Kim, Haeyoung; Lee, Me-Yeon; Kim, Kyoung Ju; Oh, Do Hoon; Bae, Hoonsik

2013-01-01

Metallic eye shields have been widely used for near-eye treatments to protect critical regions, but have never been incorporated into treatment plans because of the unwanted appearance of the metal artifacts on CT images. The purpose of this work was to test the use of an acrylic dummy eye shield as a substitute for a metallic eye shield during CT scans. An acrylic dummy shield of the same size as the tungsten eye shield was machined and CT scanned. The BEAMnrc and the DOSXYZnrc were used for the Monte Carlo (MC) simulation, with the appropriate material information and density for the aluminum cover, steel knob and tungsten body of the eye shield. The Pinnacle adopting the Hogstrom electron pencil-beam algorithm was used for the one-port 6-MeV beam plan after delineation and density override of the metallic parts. The results were confirmed with the metal oxide semiconductor field effect transistor (MOSFET) detectors and the Gafchromic EBT2 film measurements. For both the maximum eyelid dose over the shield and the maximum dose under the shield, the MC results agreed with the EBT2 measurements within 1.7%. For the Pinnacle plan, the maximum dose under the shield agreed with the MC within 0.3%; however, the eyelid dose differed by -19.3%. The adoption of the acrylic dummy eye shield was successful for the treatment plan. However, the Pinnacle pencil-beam algorithm was not sufficient to predict the eyelid dose on the tungsten shield, and more accurate algorithms like MC should be considered for a treatment plan. (author)

Arcing and surface damage in DITE

International Nuclear Information System (INIS)

Goodall, D.H.J.; McCracken, G.M.

1977-11-01

An investigation into the arcing damage on surfaces exposed to plasmas in the DITE tokamak is described. It has been found that arcing occurs on the fixed limiters, on probes inserted into the plasma and on parts of the torus structure. For surfaces parallel to the toroidal field most of the arcs run across the surface orthogonal to the field direction. Observations in the scanning electron microscope show that the arc tracks are formed by a series of melted craters characteristic of cathode arc spots. The amount of metal removed from the surface is consistent with the concentration of metal observed in the plasma. In plasmas with hydrogen gas puffing during the discharge or with injection of low Z impurities, the arc tracks are observed to be much shallower than in normal low density discharges. Several types of surface damage other than arc tracks have also been observed on probes. These phenomena occur less frequently than arcing and appear to be associated with abnormal discharge conditions. (author)

About the Scythian Shields

Directory of Open Access Journals (Sweden)

About the Scythian Shields

2017-10-01

Full Text Available Shields played major role in the armament system of the Scythians. Made from organic materials, they are poorly traced on the materials of archaeological excavations. Besides, scaly surface of shields was often perceived in practice as the remnants of the scaly armor. E. V. Chernenko was able to discern the difference between shields’ scaly plates and armor scales. The top edge of the scales was bent inwards, and shield plates had a wire fixation. These observations let significantly increase the number of shields, found in the burial complexes of the Scythians. The comparison of archaeological materials and the images of Scythian warriors allow distinguishing the main forms of Scythian shields. All shields are divided into fencing shields and cover shields. The fencing shields include round wooden shields, reinforced with bronze sheet, and round moon-shaped shields with a notch at the top, with a metal scaly surface. They came to the Scythians under the Greek influence and are known in the monuments of the 4th century BC. Oval shields with scaly surface (back cover shields were used by the Scythian cavalry. They protected the rider in case of frontal attack, and moved back in case of maneuver or closein fighting. Scythian battle tactics were based on rapid approaching the enemy and throwing spears and further rapid withdrawal. Spears stuck in the shields of enemies, forcing them to drop the shields, uncover, and in this stage of the battle the archers attacked the disorganized ranks of the enemy. That was followed by the stage of close fight. Oval form of a wooden shield with leather covering was used by the Scythian infantry and spearmen. Rectangular shields, including wooden shields and the shields pleached from rods, represented a special category. The top of such shield was made of wood, and a pleached pad on leather basis was attached to it. This shield could be a reliable protection from arrows, but it could not protect against javelins

Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

International Nuclear Information System (INIS)

Liu Fei; Zhang Zhaodong; Liu Liming

2012-01-01

Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80–100 μm between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn 2 , Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg–Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: ► Mg alloy AZ31B and Al alloy 6061 are welded successfully. ► Zinc wire is employed as a filler metal to form the alloyed welding seam. ► An alloyed welding seam is benefit for improving of the joint tensile strength.

Mechanical properties of 5083 aluminium welds after manual and automatic pulsed gas metal arc welding using E5356 filler

CSIR Research Space (South Africa)

Mutombo, K

2010-01-01

Full Text Available Semi-automatic and automatic pulsed gas metal arc welding (GMAW) of aluminium alloy 5083 with ER5356 filler wire causes considerable softening in the weld. The tensile strength of dressed automatic welds approaches that of the base metal...

Portable spectrometer monitors inert gas shield in welding process

Science.gov (United States)

Grove, E. L.

1967-01-01

Portable spectrometer using photosensitive readouts, monitors the amount of oxygen and hydrogen in the inert gas shield of a tungsten-inert gas welding process. A fiber optic bundle transmits the light from the welding arc to the spectrometer.

Study of the ionization rate of the released deuterium in vacuum arc discharges with metal deuteride cathodes

Science.gov (United States)

Liu, Fei-Xiang; Long, Ji-Dong; Zheng, Le; Dong, Pan; Li, Chen; Chen, Wei

2018-02-01

The ionization rate of the released deuterium from a metal deuteride cathode in vacuum arc discharges is investigated by both experiments and modeling analysis. Experimental results show that the deuterium ionization rate increases from 2% to 30% with the increasing arc current in the range of 2-100 A. Thus the full ionization assumption, as is widely used in arc plasma simulations, is not satisfied for the released deuterium at low discharge current. According to the modeling results, the neutral-to-ion conversion efficiency for the deuterium traveling across the cathodic spot region can be significantly less than one, due to the fast plasma expansion and rarefaction in the vacuum. In addition, the model also reveals that, unlike the metal atoms which are mainly ionized in the sheath region and flow back to the cathode, the deuterium ionization primarily occurs in the quasi-neutral region and moves towards the anode. Consequently, the cathodic sheath layer acts like a filter that increases the deuterium fraction beyond the sheath region.

Using thin metal layers on composite structures for shielding the electromagnetic pulse caused by nearby lightning

NARCIS (Netherlands)

Blaj, M.A.; Buesink, Frederik Johannes Karel; Damstra, G.C.; Leferink, Frank Bernardus Johannes

2011-01-01

Electronic systems in composite structures could be vulnerable to the (dominant magnetic) field caused by a lightning strike, because only thin layers of metal can be used on composite structures. Thin layers result in a very low shielding effectiveness against magnetic fields. Many experiments

Geology and metallogeny of the Ar Rayn terrane, eastern Arabian shield: Evolution of a Neoproterozoic continental-margin arc during assembly of Gondwana within the East African orogen

Science.gov (United States)

Doebrich, J.L.; Al-Jehani, A. M.; Siddiqui, A.A.; Hayes, T.S.; Wooden, J.L.; Johnson, P.R.

2007-01-01

The Neoproterozoic Ar Rayn terrane is exposed along the eastern margin of the Arabian shield. The terrane is bounded on the west by the Ad Dawadimi terrane across the Al Amar fault zone (AAF), and is nonconformably overlain on the east by Phanerozoic sedimentary rocks. The terrane is composed of a magmatic arc complex and syn- to post-orogenic intrusions. The layered rocks of the arc, the Al Amar group (>689 Ma to ???625 Ma), consist of tholeiitic to calc-alkaline basaltic to rhyolitic volcanic and volcaniclastic rocks with subordinate tuffaceous sedimentary rocks and carbonates, and are divided into an eastern and western sequence. Plutonic rocks of the terrane form three distinct lithogeochemical groups: (1) low-Al trondhjemite-tonalite-granodiorite (TTG) of arc affinity (632-616 Ma) in the western part of the terrane, (2) high-Al TTG/adakite of arc affinity (689-617 Ma) in the central and eastern part of the terrane, and (3) syn- to post-orogenic alkali granite (607-583 Ma). West-dipping subduction along a trench east of the terrane is inferred from high-Al TTG/adakite emplaced east of low-Al TTG. The Ar Rayn terrane contains significant resources in epithermal Au-Ag-Zn-Cu-barite, enigmatic stratiform volcanic-hosted Khnaiguiyah-type Zn-Cu-Fe-Mn, and orogenic Au vein deposits, and the potential for significant resources in Fe-oxide Cu-Au (IOCG), and porphyry Cu deposits. Khnaiguiyah-type deposits formed before or during early deformation of the Al Amar group eastern sequence. Epithermal and porphyry deposits formed proximal to volcanic centers in Al Amar group western sequence. IOCG deposits are largely structurally controlled and hosted by group-1 intrusions and Al Amar group volcanic rocks in the western part of the terrane. Orogenic gold veins are largely associated with north-striking faults, particularly in and near the AAF, and are presumably related to amalgamation of the Ar Rayn and Ad Dawadimi terranes. Geologic, structural, and metallogenic

Experimental analysis of an MIM capacitor with a concave shield

International Nuclear Information System (INIS)

Liu Lintao; Yu Mingyan; Wang Jinxiang

2009-01-01

A novel shielding scheme is developed by inserting a concave shield between a metal-insulator-metal (MIM) capacitor and the silicon substrate. Chip measurements reveal that the concave shield improves the quality factor by 11% at 11.8 GHz and 14% at 18.8 GHz compared with an unshielded MIM capacitor. It also alleviates the effect on shunt capacitance between the bottom plate of the MIM capacitor and the shield layer. Moreover, because the concave shields simplify substrate modeling, a simple circuit model of the MIM capacitor with concave shield is presented for radio frequency applications.

Improved Metal-Polymeric Laminate Radiation Shielding, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — In this proposed Phase I program, a multifunctional lightweight radiation shield composite will be developed and fabricated. This structural radiation shielding will...

Vacuum arc ion charge state distributions

International Nuclear Information System (INIS)

Brown, I.G.; Godechot, X.

1990-06-01

We have measured vacuum arc ion charge state spectra for a wide range of metallic cathode materials. The charge state distributions were measured using a time-of-flight diagnostic to monitor the energetic ion beam produced by a metal vapor vacuum arc ion source. We have obtained data for 48 metallic cathode elements: Li, C, Mg, Al, Si, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, Sr, Y, Zr, Nb, Mo, Pd, Ag, Cd, In, Sn, Ba, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er, Yb, Hf, Ta, W, Ir, Pt, Au, Pb, Bi, Th and U. The arc was operated in a pulsed mode with pulse length 0.25 msec; arc current was 100 A throughout. This array of elements extends and completes previous work by us. In this paper the measured distributions are cataloged and compared with our earlier results and with those of other workers. We also make some observations about the performance of the various elements as suitable vacuum arc cathode materials

Vacuum arc ion charge-state distributions

International Nuclear Information System (INIS)

Brown, I.G.; Godechot, X.

1991-01-01

The authors have measured vacuum arc ion charge-state spectra for a wide range of metallic cathode materials. The charge-state distributions were measured using a time-of-flight diagnostic to monitor the energetic ion beam produced by a metal vapor vacuum arc ion source. They have obtained data for 48 metallic cathode elements: Li, C, Mg, Al, Si, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, Sr, Y, Zr, Nb, Mo, Pd, Ag, Cd, In, Sn, Ba, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er, Yb, Hf, Ta, W, Ir, Pt, Au, Pb, Bi, Th, and U. The arc was operated in a pulsed mode with pulse length 0.25 ms; arc current was 100 A throughout. This array of elements extends and completes previous work by the authors. In this paper the measured distributions are cataloged and compared with their earlier results and those of other workers. They also make some observations about the performance of the various elements as suitable vacuum arc cathode materials

Synthesis of low cycle fatigue test results

International Nuclear Information System (INIS)

Andrews, R.M.

1990-01-01

Axial strain controlled cycle fatigue tests were carried out on type 316 stainless steel parent metal, vacuum and non-vacuum electron beams welds, submerged arc welds and gas shielded metal arc welds. Testing covered total strains in the range 0.6% to 2%, and was at room temperature and 550 0 C. Parent metal and the electron beam welds showed rapid cyclic hardening, while arc welds showed little hardening. The weld metal cyclic stress-strain response was above that obtained for the parent metal, although below data obtained by other workers for similar parent materials. Weld metal endurances were above the ASME N47 continuous cycling design line at both temperatures, and comparable with parent metal data. However, the weld metal data approached the design line at low strain ranges (around 0.5%). Endurances were predicted from crack growth rates estimated from striation spacings, giving acceptable results except for the gas shielded metal arc weldments. (author)

Investigation of fracture in pressurized gas metal arc welded beryllium

International Nuclear Information System (INIS)

Heiple, C.R.; Merlini, R.J.; Adams, R.O.

1976-01-01

Premature failures during proof testing of pressurized-gas-metal-arc (PGMA) welded beryllium assemblies were investigated. The failures were almost entirely within the beryllium (a forming grade, similar to HP-10 or S-240), close to and parallel to the weld interface. The aluminum-silicon weld filler metal deposit was not centered in the weld groove in the failed assemblies, and failure occurred on the side of the weld opposite the bias in the weld deposit. Tensile tests of welded samples demonstrated that the failures were unrelated to residual machining damage from cutting the weld groove, and indicated small lack-of-fusion areas near the weld start to be the most likely origin of the failures. Acoustic emission was monitored during tensile tests of the welds. The majority of acoustic emission was probably from crack propagation through the weld filler metal. Tensile bars cut from the region of the weld start behaved differently; they failed at lower loads and exhibited an acoustic emission behavior believed to be from cracking in the weld metal-beryllium interface. Improvement in the quality of these and similar beryllium welds can therefore most likely be made by centering the weld deposit and reducing the size of the weld start defect. 21 fig

Some novel design features of the LBL metal vapor vacuum arc ion sources

International Nuclear Information System (INIS)

MacGill, R.A.; Brown, I.G.; Galvin, J.E.

1990-01-01

The family of MEVVA (metal vapor vacuum arc) high current metal ion sources developed at LBL over the past several years has grown to include a number of different source versions with a wide range of some of the design and operational parameters. The MicroMEVVA source is a particularly compact version, about 2 cm diam and 10 cm long, while the MEVVA IV weighs some 30 kG. MEVVAs IV and V incorporate multiple cathode assemblies (16 and 18 separate cathodes, respectively), and the operating cathode can be switched rapidly and without downtime. The new MEVVA V embodiment is quite compact considering its broad beam (10 cm), high voltage (100 kV), and multiple cathode features. The large-area extractor grids used in MEVVA V were fabricated using a particularly simple technique, and they are clamped into position and can thus be changed simply and quickly. The electrical system used to drive the arc is particularly simple and incorporates several attractive features. In this article we review and describe a number of the mechanical and electrical design features that have been developed for these sources

Multilayer radiation shield

Science.gov (United States)

Urbahn, John Arthur; Laskaris, Evangelos Trifon

2009-06-16

A power generation system including: a generator including a rotor including a superconductive rotor coil coupled to a rotatable shaft; a first prime mover drivingly coupled to the rotatable shaft; and a thermal radiation shield, partially surrounding the rotor coil, including at least a first sheet and a second sheet spaced apart from the first sheet by centripetal force produced by the rotatable shaft. A thermal radiation shield for a generator including a rotor including a super-conductive rotor coil including: a first sheet having at least one surface formed from a low emissivity material; and at least one additional sheet having at least one surface formed from a low emissivity material spaced apart from the first sheet by centripetal force produced by the rotatable shaft, wherein each successive sheet is an incrementally greater circumferential arc length and wherein the centripetal force shapes the sheets into a substantially catenary shape.

Initial Testing for the Recommendation of Improved Gas Metal Arc Welding Procedures for HY-80 Steel Plate Butt Joints at Norfolk Naval Shipyard

Science.gov (United States)

2015-12-01

17  Figure 11.  IRMS versus VRMS Comparison with Different Ar/CO2 Gas Mixtures Using GMAW-P...21  Figure 13.  IRMS versus VRMS Comparison with Miller and Lincoln Welding Machines in the Horizontal and Vertical Positions Using GMAW-P...Gas Metal Arc Welding Pulsed Spray Transfer GMAW-S Gas Metal Arc Welding Spray Transfer HAZ Heat Affected Zone HC#1 Hull Cut #1 IRMS Current Root

Plasma source ion implantation of metal ions: Synchronization of cathodic-arc plasma production and target bias pulses

International Nuclear Information System (INIS)

Wood, B.P.; Reass, W.A.; Henins, I.

1995-01-01

An erbium cathodic-arc has been installed on a Plasma Source Ion Implantation (PSII) experiment to allow the implantation of erbium metal and the growth of adherent erbia (erbium oxide) films on a variety of substrates. Operation of the PSII pulser and the cathodic-arc are synchronized to achieve pure implantation, rather than the hybrid implantation/deposition being investigated in other laboratories. The relative phase of the 20 μs PSII and cathodic-arc pulses can to adjusted to tailor the energy distribution of implanted ions and suppress the initial high-current drain on the pulse modulator. The authors present experimental data on this effect and make a comparison to results from particle-in-cell simulations

High Charge State Ions Extracted from Metal Plasmas in the Transition Regime from Vacuum Spark to High Current Vacuum Arc

International Nuclear Information System (INIS)

Yushkov, Georgy Yu.; Anders, A.

2008-01-01

Metal ions were extracted from pulsed discharge plasmas operating in the transition region between vacuum spark (transient high voltage of kV) and vacuum arc (arc voltage ∼ 20 V). At a peak current of about 4 kA, and with a pulse duration of 8 (micro)s, we observed mean ion charges states of about 6 for several cathode materials. In the case of platinum, the highest average charge state was 6.74 with ions of charge states as high as 10 present. For gold we found traces of charge state 11, with the highest average charge state of 7.25. At currents higher than 5 kA, non-metallic contaminations started to dominate the ion beam, preventing further enhancement of the metal charge states

Radiation shielding

International Nuclear Information System (INIS)

Aitken, D.

1979-01-01

Shields for equipment in which ionising radiation is associated with high electrical gradients, for example X-ray tubes and particle accelerators, incorporate a radiation-absorbing metal, as such or as a compound, and are electrically non-conducting and can be placed in the high electrical gradient region of the equipment. Substances disclosed include dispersions of lead, tungsten, uranium or oxides of these in acrylics polyesters, PVC, ABS, polyamides, PTFE, epoxy resins, glass or ceramics. The material used may constitute an evacuable enclosure of the equipment or may be an external shield thereof. (U.K.)

Arc saw and its application to decommissioning

International Nuclear Information System (INIS)

Deichelbohrer, P.R.

1982-01-01

The arc saw is a toothless, circular saw that cuts by arc erosion. A model was built to study the arc saw's usefulness in cutting up radioactively contaminated metal scrap. It was chosen because it cuts with very little contact to the work piece and because cutting is not affected by material hardness. After installation of several improvements it was found it could cut almost any combination of metals and that clamping or fixturing requirements were minimum. Cutting proceeds rapidly and efficiently

Method of shielding a liquid-metal-cooled reactor

International Nuclear Information System (INIS)

Sayre, R.K.

1978-01-01

The primary heat transport system of a nuclear reactor - particularly for a liquid-metal-cooled fast-breeder reactor - is shielded and protected from leakage by establishing and maintaining a bed of a powdered oxide closely and completely surrounding all components thereof by passing a gas upwardly therethrough at such a rate as to slightly expand the bed to the extent that the components of the system are able to expand without damage and yet the particles of a the bed remain close enough so that the bed acts as a guard vessel for the system. Preferably the gas contains 1 to 10% oxygen and the gas is passed upwardly through the bed at such a rate that the lower portion of the bed is a fixed bed while the upper portion is a fluidized bed, the line of demarcation therebetween being high enough that the fixed bed portion of the bed serves as guard vessel for the system

The influence of electric ARC activation on the speed of heating and the structure of metal in welds

Directory of Open Access Journals (Sweden)

Savytsky Oleksandr M.

2016-01-01

Full Text Available This paper presents the results of a research related to the impact of electric arc activation onto drive welding energy and metal weld heating speed. It is confirmed that ATIG and AMIG methods, depending on metal thickness, single pass weldability and chemical composition of activating flux, enable the reduction of welding energy by 2-6 times when compared to conventional welding methods. Additionally, these procedures create conditions to increase metal weld heating speed up to 1,500-5,500°C/s-1. Steel which can be rapidly heated, allows for a hardened structure to form (with carbon content up to 0.4%, together with a released martensitic structure or a mixture of bainitic-martensitic structures. Results of the research of effectiveness of ATIG and AMIG welding showed that increase in the penetration capability of electric arc, which increases welding productivity, is the visible side of ATIG and AMIG welding capabilities.

Reflection of illumination laser from gas metal arc weld pool surface

International Nuclear Information System (INIS)

Ma, Xiaoji; Zhang, YuMing

2009-01-01

The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surface in pulsed gas metal arc welding (GMAW) and an imaging plane is used to intercept its reflection from the weld pool surface. Resultant images of the reflected laser are analyzed and it is found that the weld pool surface in GMAW does specularly reflect the projected laser as in gas tungsten arc welding (GTAW). Hence, the weld pool surface in GMAW is also specular and it is in principle possible that it may be observed and measured by projecting a laser pattern and then intercepting and imaging the reflection from it. Due to high frequencies of surface fluctuations, GMAW requires a relatively short time to image the reflected laser

High efficient vacuum arc plant for coating deposition

International Nuclear Information System (INIS)

Aksenov, I.I.; Belous, V.A.

2008-01-01

A number of progressive technical solutions are used in the 'Bulat-9' machine designed for vacuum arc coating deposition. The features of the machine are: a dome shaped working chamber that allows to 'wash' its inner surfaces with hot nitrogen or argon gas; a system of automatic loading/unloading of articles to be treated into the chamber through its bottom; shielding of the inner surfaces of the chamber by heated panels; improved vacuum arc plasma sources including filtered one; four ported power supply for the vacuum arc discharges; LC oscillatory circuits suppressing microarcs on the substrate; the system of automatic control of a working process. The said technical features cause the apparatus originality and novelty preserved up to-day

Effect of different lay-ups on the microstructure, mechanical properties and neutron transmission of neutron shielding fibre metal laminates

International Nuclear Information System (INIS)

Fu, Xuelong; Tang, Xiaobin; Hu, Yubing; Li, Huaguan; Tao, Jie

2016-01-01

A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups, composed of stacking layers of AA6061 plates, neutron shielding composite and carbon fibre reinforced polyimide (CFRP), were fabricated using hot molding process in atmospheric environments. The microstructure, mechanical properties and neutron transmission of the NSFMLs were evaluated, respectively. The results indicated that the NSFMLs possessed good mechanical properties owing to the good interfacial adhesion of the components. Tensile strength and elastic modulus of the NSFMLs increased with the numbers of lay-ups, while the elongation to fracture exhibited obvious declining tendency. Flexural strength and modulus of the NSFMLs were improved obviously with the increasing of stacking layers. Neutron transmission of the NSFMLs decreased obviously with increasing the number of lay-ups, owing to the increase of "1"0B areal density. Besides, the effect of carbon fibres on the neutron shielding performance of the NSFMLs was also taken into consideration. - Highlights: • A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups was successfully fabricated using hot molding process. • Mechanical properties of the NSFMLs were performed in accordance with relative standards. • Neutron transmission of the NSFMLs was conducted according to the testing results. • The effect of carbon fibres on the neutron transmission of the NSFMLs was also investigated.

Effect of different lay-ups on the microstructure, mechanical properties and neutron transmission of neutron shielding fibre metal laminates

Energy Technology Data Exchange (ETDEWEB)

Fu, Xuelong [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China); Department of Mechanical and Electronic Engineering, Jiangsu Polytechnic of Finance & Economics, Huai' an, 223003 (China); Tang, Xiaobin; Hu, Yubing; Li, Huaguan [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China); Tao, Jie, E-mail: taojie@nuaa.edu.cn [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China)

2016-07-15

A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups, composed of stacking layers of AA6061 plates, neutron shielding composite and carbon fibre reinforced polyimide (CFRP), were fabricated using hot molding process in atmospheric environments. The microstructure, mechanical properties and neutron transmission of the NSFMLs were evaluated, respectively. The results indicated that the NSFMLs possessed good mechanical properties owing to the good interfacial adhesion of the components. Tensile strength and elastic modulus of the NSFMLs increased with the numbers of lay-ups, while the elongation to fracture exhibited obvious declining tendency. Flexural strength and modulus of the NSFMLs were improved obviously with the increasing of stacking layers. Neutron transmission of the NSFMLs decreased obviously with increasing the number of lay-ups, owing to the increase of {sup 10}B areal density. Besides, the effect of carbon fibres on the neutron shielding performance of the NSFMLs was also taken into consideration. - Highlights: • A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups was successfully fabricated using hot molding process. • Mechanical properties of the NSFMLs were performed in accordance with relative standards. • Neutron transmission of the NSFMLs was conducted according to the testing results. • The effect of carbon fibres on the neutron transmission of the NSFMLs was also investigated.

Model of liquid-metal splashing in the cathode spot of a vacuum arc discharge

International Nuclear Information System (INIS)

Gashkov, M. A.; Zubarev, N. M.; Zubareva, O. V.; Mesyats, G. A.; Uimanov, I. V.

2016-01-01

The formation of microjets is studied during the extrusion of a melted metal by the plasma pressure from craters formed on a cathode in a burning vacuum arc. An analytic model of liquid-metal splashing that includes two stages is proposed. At the first stage, the liquid motion has the axial symmetry and a liquid-metal wall surrounding the crater is formed. At the second stage, the axial symmetry is broken due to the development of the Plateau–Rayleigh instability in the upper part of the wall. The wall breakup process is shown to have a threshold. The minimal plasma pressure and the minimal electric current flowing through the crater required for obtaining the liquid-metal splashing regime are found. The basic spatial and temporal characteristics of the jet formation process are found using the analytic model.

Metal-doped diamond-like carbon films synthesized by filter-arc deposition

International Nuclear Information System (INIS)

Weng, K.-W.; Chen, Y.-C.; Lin, T.-N.; Wang, D.-Y.

2006-01-01

Diamond-like carbon (DLC) thin films are extensively utilized in the semiconductor, electric and cutting machine industries owing to their high hardness, high elastic modulus, low friction coefficients and high chemical stability. DLC films are prepared by ion beam-assisted deposition (BAD), sputter deposition, plasma-enhanced chemical vapor deposition (PECVD), cathodic arc evaporation (CAE), and filter arc deposition (FAD). The major drawbacks of these methods are the degraded hardness associated with the low sp 3 /sp 2 bonding ratio, the rough surface and poor adhesion caused by the presence of particles. In this study, a self-developed filter arc deposition (FAD) system was employed to prepare metal-containing DLC films with a low particle density. The relationships between the DLC film properties, such as film structure, surface morphology and mechanical behavior, with variation of substrate bias and target current, are examined. Experimental results demonstrate that FAD-DLC films have a lower ratio, suggesting that FAD-DLC films have a greater sp 3 bonding than the CAE-DLC films. FAD-DLC films also exhibit a low friction coefficient of 0.14 and half of the number of surface particles as in the CAE-DLC films. Introducing a CrN interfacial layer between the substrate and the DLC films enables the magnetic field strength of the filter to be controlled to improve the adhesion and effectively eliminate the contaminating particles. Accordingly, the FAD system improves the tribological properties of the DLC films

Arc saw and its application to decommissioning

International Nuclear Information System (INIS)

Deichelbohrer, P.R.

1982-01-01

The arc saw is a toothless, circular saw that cuts by arc erosion. A model was built to study the arc saw's usefulness in cutting up radioactively contaminated metal scrap. It was chosen because it cuts with very little contact to the work piece and because cutting is not affected by material hardness. After installation of several improvements it was found it could cut almost any combination of metals and that clamping or fixturing requirements were minimum. Cutting proceeds rapidly and efficiently. 10 figures

The role of current characteristics of the arc evaporator in formation of the surface metal-coating composite

International Nuclear Information System (INIS)

Plikhunov, V V; Petrov, L M; Grigorovich, K V

2016-01-01

The influence of current characteristics of the vacuum arc evaporator on the interaction process of plasma streams with the surface under treatment during generation of the physicochemical properties of the formed metal-coating composite is considered. It is shown that the interaction of plasma streams with the processed surface provides surface heating, defects elimination, change in energy properties, and mass transfer of plasma stream elements activating surface diffusion processes whose intensity is evaluated by the arc current magnitude and location of the processed surface relative to the cathode axis. (paper)

Low voltage initiation of damaging arcs between electrical contacts

International Nuclear Information System (INIS)

Cuthrell, R.E.

1975-07-01

Metallic arcs were found to precede the firm contacting of electrical contacts which were closed without bounce. When the open-circuit voltages were below the ionization potential, the initiation of these arcs was found to depend on the presence of asperities on the surfaces and on asperity contracting, melting, and pinching off by magnetic forces. The arc is thought to be initiated inductively when the molten metallic asperity contact is pinched off, and the electrode damage is similar to that produced by the arcing of opening contacts. Arcing could not be produced for exceptionally smooth surfaces, or, for rough surfaces when the open-circuit potential was below the melting voltages of the electrode metals. In order to prevent damage to contact surfaces by melting or arcing, it is suggested that test potentials be limited to below the melting voltages, that the current be limited, the test circuits be designed to prevent inductively generated high voltage transients, and the contact surfaces be very smooth. In order to facilitate arc initiation in arc welding applications, it is suggested that the surfaces of electrodes and work pieces be roughened. (U.S.)

Highly stable carbon nanotube field emitters on small metal tips against electrical arcing for miniature X-ray tubes

International Nuclear Information System (INIS)

Ha, Jun Mok; Kim, Hyun Jin; Kim, Hyun Nam; Raza, Hamid Saeed; Cho, Sung Oh

2015-01-01

If CNT emitters are operated at a high voltage or at a high electric field, electrical arcing (or vacuum breakdown) can occur. Arcing can be initiated by the removed CNTs, impurities on the CNTs or substrates, protrusion of CNTs, low operating vacuum, and a very high electric field. Since arcing is accompanied with a very high current flow and it can produce plasma channel near the emitter, CNTs are seriously damaged or sometimes CNTs are almost completely removed from the substrate by the arcing events. Detachment of CNTs from a substrate is an irreversible catastrophic phenomenon for a device operation. In addition to the detachment of CNTs, arcing induces a sudden voltage drop and thus device operation is stopped. The metal mixture strongly attached CNTs to the tip substrate. Due to the strong adhesion, CNT emitters could be pre-treated with electrical conditioning process without seriously damaging the CNTs even though many intense arcing events were induced at the small and sharp geometry of the tip substrate. Impurities that were loosely bound to the substrates were almost removed and CNTs heights became uniform after the electrical conditioning process

Use of an arc plasma rotating in a magnetic field for metal coating glass substrates

International Nuclear Information System (INIS)

Vukanovic, V.; Butler, S.; Kapur, S.; Krakower, E.; Allston, T.; Belfield, K.; Gibson, G.

1983-01-01

First results are reported about deposition of metals on glass substrate using a low current arc plasma source at atmospheric pressure. The arc source consists of a graphite cathode rod placed on the axis of a graphite anode cylinder aligned in a magnetic field. The carrier gas is argon. The deposition material, zinc or gold, is evaporated from a reservoir in the cathode. Depositions on flat substrates positioned on the periphery of the rotating plasma within the anode tube and in a jet outside the anode have been investigated. The investigations are planned to lead towards laser fusion target pusher layer fabrication. This fabrication would be facilitated by a high pressure deposition process where target levitation is readily performed

A Computer Simulation of Auroral Arc Formation.

Science.gov (United States)

Wagner, John Scott

Recent satellite measurements have revealed two intriguing features associated with the formation of auroral arcs. The first is that an auroral arc is produced by a sheet of electrons accelerated along a geomagnetic field -aligned potential drop, and the second is that these electrons carry a field-aligned, upward directed electric current. In order to explain these measurements, a self-consistent, time dependent, computer simulation of auroral arc formation has been developed. The simulation demonstrates for the first time that a stable V-shaped potential structure, called an auroral double layer, develops spontaneously as a result of an ion shielded electron current sheet interacting with a conducting ionosphere. The double layer accelerates current-carrying electrons into the upper atmosphere at auroral energies. The double layer potential depends critically on the drift speed of the current-carrying electrons and on the temperature of the ambient shielding ions. Localized double layers occur near the ionosphere when the geomagnetic field is assumed to be uniform, but when a converging magnetic field is introduced, the double layer becomes extended due to the presence of an additional population of electrons trapped between the magnetic mirror and the double layer potential. The simulated auroral current sheet is subject to auroral curl and fold type deformations due to unstable Kelvin-Helmholtz waves. The previous incompletely understood auroral fold producing mechanism is described.

Hybrid laser-arc welding

DEFF Research Database (Denmark)

Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

The mechanism of liquid metal jet formation in the cathode spot of vacuum arc discharge

Science.gov (United States)

Gashkov, M. A.; Zubarev, N. M.; Mesyats, G. A.; Uimanov, I. V.

2016-08-01

We have theoretically studied the dynamics of molten metal during crater formation in the cathode spot of vacuum arc discharge. At the initial stage, a liquid-metal ridge is formed around the crater. This process has been numerically simulated in the framework of the two-dimensional axisymmetric heat and mass transfer problem in the approximation of viscous incompressible liquid. At a more developed stage, the motion of liquid metal loses axial symmetry, which corresponds to a tendency toward jet formation. The development of azimuthal instabilities of the ridge is analyzed in terms of dispersion relations for surface waves. It is shown that maximum increments correspond to instability of the Rayleigh-Plateau type. Estimations of the time of formation of liquid metal jets and their probable number are obtained.

Electrically nonconductive shield for electric equipment generating ionizing radiation

International Nuclear Information System (INIS)

Aitken, D.

1979-01-01

As a radiation protection shield there is proposed a nonconductive shield fabricated from epoxides or other plastics material and containing finely dispersed radiation absorbing metal. It is to be designed in such a way that it lies in the range of a high electric gradient in the equipment, close to the radiation-producing component. As suitable metals there are mentioned tin, tungsten, and lead resp. their oxides. As an example there is used an X-ray shielding. (RW) 891 RW/RW 892 MKO [de

Influence of arc parameters on plasma cutting efficiency of rails

International Nuclear Information System (INIS)

Dautov, S.S.

2006-01-01

The work shows the impact analysis of different arc areas upon metal cutting. The influence of over-nozzle and intra-metal areas extension of elastic arc on efficiency of real cutting is determined. (author)

Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

Energy Technology Data Exchange (ETDEWEB)

Shen, Z.; Chen, Y. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Haghshenas, M., E-mail: mhaghshe@uwaterloo.ca [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Nguyen, T. [Mechanical Systems Engineering, Conestoga College, Kitchener (Canada); Galloway, J. [Welding Engineering Technology, Conestoga College, Kitchener (Canada); Gerlich, A.P. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada)

2015-06-15

A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

Poster - 42: TB - ARC: A Total Body photon ARC technique using a commercially available linac

Energy Technology Data Exchange (ETDEWEB)

Evans, Michael D. C.; Ruo, Russell; Patrocinio, Horacio J.; Poon, Emily; Freeman, Carolyn; Hijal, Tarek; Parker, William [McGill University Health Centre (Canada)

2016-08-15

We have developed a total body photon irradiation technique using multiple overlapping open field arcs (TB-ARC). This simple technique uses predetermined arc-weights, with MUs calculated as a function of prescription depth only. Patients lie on a stretcher, in the prone/supine treatment position with AP/PA arcs. This treatment position has many advantages including ease of delivery (especially for tall, pediatric or compromised patients), dose uniformity, simplicity for organ shielding, and imaging capabilities. Using a Varian TrueBeam linac, 14 arcs using 40×40 cm{sup 2} 6 MV open photon beams, sweeping across 10 degrees each, complete a 140 degree arc. The nominal SSD at zero degrees is 200 cm. Arcs at the sweep limits (+/− 70 degrees) are differentially weighted and deliver a dose within 10% of the prescription on central axis, at a depth of 10 cm over a superior-inferior length of 275 cm. CT planning using Varian Eclipse enables dose evaluation. A custom made beam spoiler, consisting of a 2.5 m sheet of polycarbonate (6 mm thick) increases the surface dose from 45% to 90%. This beam spoiler also serves as a support in the event that differential attenuation is required for organs such as lung, heart, liver, kidneys. The geometry of the sweeping beam technique limits organ dose (using varying thicknesses of melting alloy) to about 20% and 40% of prescription at dmax and midplane respectively. Digital imaging with a portable DR cassette enables proper attenuator location prior to treatment.

Neutron data error estimate of criticality calculations for lattice in shielding containers with metal fissionable materials

International Nuclear Information System (INIS)

Vasil'ev, A.P.; Krepkij, A.S.; Lukin, A.V.; Mikhal'kova, A.G.; Orlov, A.I.; Perezhogin, V.D.; Samojlova, L.Yu.; Sokolov, Yu.A.; Terekhin, V.A.; Chernukhin, Yu.I.

1991-01-01

Critical mass experiments were performed using assemblies which simulated one-dimensional lattice consisting of shielding containers with metal fissile materials. Calculations of the criticality of the above assemblies were carried out using the KLAN program with the BAS neutron constants. Errors in the calculations of the criticality for one-, two-, and three-dimensional lattices are estimated. 3 refs.; 1 tab

Characterization of gas metal arc welded hot rolled DP600 steel

Energy Technology Data Exchange (ETDEWEB)

Mukherjee, K.; Ramazani, A.; Yang, L.; Prahl, U.; Bleck, W. [RWTH Aachen University, Institute for Ferrous Metallurgy (IEHK) (Germany); Reisgen, U.; Schleser, M.; Abdurakhmanov, A. [RWTH Aachen University, Welding and Joining Institute (ISF) (Germany)

2011-12-15

Dual-phase (DP) steels are suitable candidates for automotive applications due to their high strength and ductility. These advanced mechanical properties result from the special microstructure of the DP steel with 5{proportional_to}20% martensite phase in a soft ferrite matrix. However, during welding, which is an important process in automotive industry, this special microstructure is destroyed. In this research the characterization of Gas Metal Arc (GMA) welded joining zones was performed by optical microscopy and hardness mapping. Tensile tests were also performed keeping the welded portion in the gauge length. Scanning Electron Microscopy (SEM) was used for the fracture investigation. From the characterization and tensile tests, the soften zones were found, which are caused by the tempered martensite and larger ferrite grain size than that in base metal. Furthermore, GMA welding make a large Heat Affected Zone (HAZ). (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

Science.gov (United States)

Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

1999-10-01

The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

Electric fuses operation, a review: 2. Arcing period

International Nuclear Information System (INIS)

Bussière, W

2012-01-01

In the electric fuse operation the arcing period follows immediately the pre-arcing period depicted in Part 1 (Part 1. Pre-arcing period). The transition between these two operation steps is not fully understood at this time. To simplify the beginning of the arcing period can be identified with the electric arc ignition i.e. with the electrodes voltage drop. The consecutive plasma is of metallic type at the beginning of the arcing period and of metallic plus silica type with varying mixture up to the end of the arcing period. The energy brought by the fault current is withdrawn by means of the interaction between the electric arc and the arc quenching material (usually silica sand) whose morphometric properties influence the properties of the plasma column: composition, thermodynamic properties and transport coefficients of the plasma column depend on the porosity (and other morphometric properties) of the filler. The fuse element erosion also known as burn-back is responsible for the lengthening of the plasma column and the variations of the electric field. The whole of these processes is depicted by means of experimental results or modellings when possible.

Probabilistic modelling of the high-pressure arc cathode spot displacement dynamic

CERN Document Server

Coulombe, S

2003-01-01

A probabilistic modelling approach for the study of the cathode spot displacement dynamic in high-pressure arc systems is developed in an attempt to interpret the observed voltage fluctuations. The general framework of the model allows to define simple, probabilistic displacement rules, the so-called cathode spot dynamic rules, for various possible surface states (un-arced metal, arced, contaminated) and to study the resulting dynamic of the cathode spot displacements over one or several arc passages. The displacements of the type-A cathode spot (macro-spot) in a magnetically rotating arc using concentric electrodes made up of either clean or contaminated metal surfaces is considered. Experimental observations for this system revealed a 1/f sup - sup t sup i sup l sup d sup e sup 1 signature in the frequency power spectrum (FPS) of the arc voltage for anchoring arc conditions on the cathode (e.g. clean metal surface), while it shows a 'white noise' signature for conditions favouring a smooth movement (e.g. ox...

Vacuum Arc Ion Sources

CERN Document Server

Brown, I.

2013-12-16

The vacuum arc ion source has evolved into a more or less standard laboratory tool for the production of high-current beams of metal ions, and is now used in a number of different embodiments at many laboratories around the world. Applications include primarily ion implantation for material surface modification research, and good performance has been obtained for the injection of high-current beams of heavy-metal ions, in particular uranium, into particle accelerators. As the use of the source has grown, so also have the operational characteristics been improved in a variety of different ways. Here we review the principles, design, and performance of vacuum arc ion sources.

Radiation shielding phenolic fibers and method of producing same

International Nuclear Information System (INIS)

Ohtomo, K.

1976-01-01

A radiation shielding phenolic fiber is described comprising a filamentary phenolic polymer consisting predominantly of a sulfonic acid group-containing cured novolak resin and a metallic atom having a great radiation shielding capacity, the metallic atom being incorporated in the polymer by being chemically bound in the ionic state in the novolak resin. A method for the production of the fiber is discussed

Predicting of bead undercut defects in high-speed gas metal arc welding (GMAW)

Institute of Scientific and Technical Information of China (English)

Wen-jing XU; Chuan-song WU; De-gang ZOU

2008-01-01

In the gas metal arc welding (GMAW) process, when the welding speed reaches a certain threshold, there will be an onset of weld bead undercut defects which limit the further increase of the welding speed. Establishing a mathematical model for high-speed GMAW to predict the tendency of bead undercuts is of great significance to pre-vent such defects. Under the action of various forces, the transferred metal from filler wire to the weld pool, and the geometry and dimension of the pool itself decide if the bead undercut occurs or not. The previous model simpli-fied the pool shape too much. In this paper, based on the actual weld pool geometry and dimension calculated from a numerical model, a hydrostatic model for liquid metal surface is used to study the onset of bead undercut defects in the high-speed welding process and the effects of dif-ferent welding parameters on the bead undercut tendency.

Regolith Derived Heat Shield for Planetary Body Entry and Descent System with In Situ Fabrication

Science.gov (United States)

Hogue, Michael D.; Meuller, Robert P.; Sibille, Laurent; Hintze, Paul E.; Rasky, Daniel J.

2012-01-01

. Platinum, titanium, helium 3, and other metals, elements and minerals are all high-value commodities in limited supply on Earth, and it may be profitable to mine these substances throughout the Solar System and return them to Earth, if an economical method can be found. To date, several private corporations have been launched to pursue these goals. Because the heat shield is the last element to be used in an Earth-return mission, a high penalty is paid in the propellant mass required to carry the heat shield to the destination and back. If the heat shield could be manufactured in space, and then outfitted on the spacecraft prior to the reentry at Earth, then significant propellant and mass savings could be achieved during launch and space operations. Preliminary mission architecture scenarios are described, which explain the potential benefits that may be derived from using an in-situ fabricated regolith heat shield. In order to prove that this is a feasible technology concept, this project successfully fabricated heat shield materials from mineral simulant materials of lunar and Martian regolith by two methods: 1) Sintering and 2) Binding the simulant with a "room-temperature vulcanizing" (RTV) silicone formulated to withstand high temperatures. Initially a third type of fabrication was planned using the hot waste stream from regolith ISRU processes. This fabrication method was discarded since the resulting samples would be too dense and brittle for heat shields. High temperature flame tests at KSC and subsequent arc jet tests at Ames Research Center (ARC) have proved promising. These coupon tests show favorable materials properties and have the potential to be a new way of fabricating heat shields for space entry into planetary atmospheres.

Production of metal and dielectric films in a combined RF and Arc discharge

International Nuclear Information System (INIS)

Gasilin, V.V.; Kunchenko, V.V.; Taran, A.V.; Taran, V.S.

2003-01-01

The method of HF-cleaning used before the coatings deposition has been developed. Such method of surface cleaning has proved completely reliable in service and rather simple as compared to 'Bulat' one. HF cleaning allows to operate with metallic and dielectric surfaces without their being heated to the high temperatures. Various working gases (N 2 , O 2 , Ar) can be used during condensation. The combination of arc and HF-plasma sources provided low temperature coatings application (below 200 degree C) with the optimal adhesion properties

Characterization of the electrochemical behavior of coating by steel welding 308l and in presence of noble metals deposits; Caracterizacion del comportamiento electroquimico de recubrimiento por soldadura de acero 308L y en presencia de depositos de metales nobles

Energy Technology Data Exchange (ETDEWEB)

Piedras, P.; Arganis J, C. R., E-mail: pedro.piedras@hotmail.es [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

2014-10-15

In this work the oxide deposits and noble metals deposit were characterized (Ag and Pt) on a coating of stainless steel 308l that were deposited by the shield metal arc welding (SMAW) on steel A36 by means of scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction. The extrapolation of Tafel technique was also used to obtain the corrosion potential (Ec) for the pre-rusty steel and for the samples with deposits of Pt and Ag under conditions of hydrogen water chemistry (HWC), demonstrating that this parameter diminishes with the presence of this deposits. (Author)

Arc melter demonstration baseline test results

International Nuclear Information System (INIS)

Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O'Connor, W.K.; Turner, P.C.

1994-07-01

This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process

Numerical modeling of transferred arc melting bath heating; Modelisation numerique du chauffage de bains par arc transfere

Energy Technology Data Exchange (ETDEWEB)

Bouvier, A. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches; Trenty, L.; Guillot, J.B. [Ecole Centrale de Paris, Laboratoire EM2C. CNRS, 92 - Chatenay-Malabry (France); Delalondre, C. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches

1997-12-31

This paper presents the modeling of a transferred electric arc inside a bath of melted metal. After a recall of the context of the study, the problem of the modeling, which involves magnetohydrodynamic coupling inside the arc and the bath, is described. The equations that govern the phenomena inside the arc and the bath are recalled and the approach used for the modeling of the anode region of the arc is explained using a 1-D sub-model. The conditions of connection between arc and bath calculations are explained and calculation results obtained with a 200 kW laboratory furnace geometry are presented. (J.S.) 8 refs.

Introduction of Nickel Coated Silicon Carbide Particles in Aluminum Metal Matrix Hardfaced by MIG/TIG Processes on Precoated Flux Layer

Directory of Open Access Journals (Sweden)

V. Kamburov

2018-03-01

Full Text Available The aim of the study was to investigate an aluminium metal matrix surface layer hardfaced by shielded gas metal arc welding processes applying either metal inert gas (MIG or tungsten inert gas (TIG, with standard wire filler onto the precoated flux layer - a baked resistant film containing electroless nickel coated micro/nano SiC particles. During baking, the components of the flux (MgCl2, NaCl, KCl and Na3AlF6 form a low melting eutectic, which: protects the hardfaced surface from oxidation, provides electrical conductance and keeps the particles on the surface during welding, as well as facilitates particles wettability and their interfacial bonding with the molten metal into the weld puddle.

Experimental investigation on the motion of cathode spots in removing oxide film on metal surface by vacuum arc

International Nuclear Information System (INIS)

Shi Zongqian; Jia Shenli; Wang Lijun; Yuan Qingjun; Song Xiaochuan

2008-01-01

The motion of vacuum arc cathode spots has a very important influence on the efficiency of removing the oxide film on the metal surface. In this paper, the characteristics of cathode spot motion are investigated experimentally. Experiments were conducted in a detachable vacuum chamber with ac (50 Hz) arc current of 1 kA (rms). A stainless steel plate covered by an oxide layer was used as the cathode. The motion of cathode spots during the descaling process was photographed by a high-speed digital camera with an exposure time of 2 μs. Experimental results indicate that the motion of cathode spots is influenced by the interaction among individual cathode jets and the position of the anode as well as the surface condition. The waveform of arc voltage is also influenced by the motion of cathode spots

Evaluating the Properties of Dissimilar Metal Welding Between Inconel 625 and 316L Stainless Steel by Applying Different Welding Methods and Consumables

Science.gov (United States)

Kourdani, Ahmad; Derakhshandeh-Haghighi, Reza

2018-04-01

The current work was carried out to characterize welding of Inconel 625 superalloy and 316L stainless steel. In the present study, shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW) with two types of filler metals (ERNiCrMo-3 and ERSS316L) and an electrode (ENiCrMo-3) were utilized. This paper describes the selection of the proper welding method and welding consumables in dissimilar metal joining. During solidification of ERNiCrMo-3 filler metal, Nb and Mo leave dendritic cores and are rejected to inter-dendritic regions. However, ERSS316L filler metal has small amounts of elements with a high tendency for segregation. So, occurrence of constitutional super-cooling for changing the solidification mode from cellular to dendritic or equiaxed is less probable. Using GTAW with lower heat input results in higher cooling rate and finer microstructure and less Nb segregation. The interface between weld metal and base metal and also unmixed zones was evaluated by scanning electron microscopy and energy dispersive X-ray (EDX) analysis. Microhardness measurements, tensile test, and Charpy impact test were performed to see the effect of these parameters on mechanical properties of the joints.

Microchemical Analysis of Non-Metallic Inclusions in C-Mn Steel Shielded Metal Arc Welds by Analytical Transmission Electron Microscopy.

Science.gov (United States)

1998-06-01

transformation ( CCT ) diagram Figure 2.2. The microstructures that develop are determined by the cooling rate, alloying element and oxygen content of the weld...TIME Figure 2.2 CCT Diagram for the weld metal of low-carbon, low-alloy steels [From Ref. 2] To assist material scientists in microstructure

One Year assessment of shielding for a multi-energy linear accelerator

International Nuclear Information System (INIS)

Lee, Jae Gi; Carlson, Joel; Lee, Hyun Seok; Ye, Sung Joon; Chung, Jin Beom; Kim, Jae Sung; Kim, Jung In

2014-01-01

In 2005, the publication of Report No. 151 of the National Council on Radiation Protection and Measurements (NCRP) suggested shielding methodologies along with shielding data. Recently, intensity modulated radiation therapy (IMRT) and volumetric modulated arc therapy (VMAT) have become more widely used for cancer treatment. Thus, we analyzed shielding parameters for a multi-energy medical linear accelerator using the VMAT technique. Calculated total workload was similar to the recommendation of NCRP Report No. 49 and No. 51. However, these results were higher than the previous results in the NCRP Report No. 151. Also, the VMAT technique uses an intensity modulated beams with various gantry angles so that scattered and leakage doses should be carefully considered by retrospective analysis using the treatment data from each facility

One Year assessment of shielding for a multi-energy linear accelerator

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Gi; Carlson, Joel; Lee, Hyun Seok; Ye, Sung Joon [Seoul National University Graduate School of Convergence Science and Technology, Seoul (Korea, Republic of); Chung, Jin Beom; Kim, Jae Sung [Dept. of Radiation Oncology, Seoul National University Bundang Hospital, Seoul (Korea, Republic of); Kim, Jung In [Dept. of of Radiation Oncology, Seoul National University Hospital, Seoul (Korea, Republic of)

2014-11-15

In 2005, the publication of Report No. 151 of the National Council on Radiation Protection and Measurements (NCRP) suggested shielding methodologies along with shielding data. Recently, intensity modulated radiation therapy (IMRT) and volumetric modulated arc therapy (VMAT) have become more widely used for cancer treatment. Thus, we analyzed shielding parameters for a multi-energy medical linear accelerator using the VMAT technique. Calculated total workload was similar to the recommendation of NCRP Report No. 49 and No. 51. However, these results were higher than the previous results in the NCRP Report No. 151. Also, the VMAT technique uses an intensity modulated beams with various gantry angles so that scattered and leakage doses should be carefully considered by retrospective analysis using the treatment data from each facility.

Characterization of the electrochemical behavior of coating by steel welding 308l and in presence of noble metals deposits

International Nuclear Information System (INIS)

Piedras, P.; Arganis J, C. R.

2014-10-01

In this work the oxide deposits and noble metals deposit were characterized (Ag and Pt) on a coating of stainless steel 308l that were deposited by the shield metal arc welding (SMAW) on steel A36 by means of scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction. The extrapolation of Tafel technique was also used to obtain the corrosion potential (Ec) for the pre-rusty steel and for the samples with deposits of Pt and Ag under conditions of hydrogen water chemistry (HWC), demonstrating that this parameter diminishes with the presence of this deposits. (Author)

Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

Science.gov (United States)

Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

2009-10-01

The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

Arc tracks on nanostructured surfaces after microbreakdowns

International Nuclear Information System (INIS)

Sinelnikov, D; Bulgadaryan, D; Kolodko, D; Kurnaev, V; Hwangbo, D; Ohno, N; Kajita, S

2016-01-01

Studying of initial steps of unipolar arc ignition process is important for reduction of probability of arcing between the plasma and the wall in thermonuclear devices. Tungsten nano-fuzz surface formed by helium plasma irradiation at high fluences and temperatures is a perfect material for arc ignition. Snowflake-like craters were detected on the fuzzy surfaces after short micro-breakdowns. Such sort of craters have not been observed before on any other metallic surfaces. These specific traces are formed due to unique properties of the fuzz structure. The nano-fuzz could be easily melted and vaporized by micro-breakdown current, due to its porosity and bad thermal conductivity, and formation of low conducting metallic vapour under the cathode spot causes discharge movement to the nearest place. Thus, even low current arc can easily move and leave traces, which could be easily observed by a secondary electron microscope. (paper)

Measurement of Electromagnetic Shielding Effectiveness of Woven Fabrics Containing Metallic Yarns by Mobile Devices

Directory of Open Access Journals (Sweden)

Erhan Kenan ÇEVEN

2016-10-01

Full Text Available In this study, we introduce an alternative method to evaluate the electromagnetic shielding effectiveness (EMSE of woven fabrics containing metal wires. For experimental measurements, hybrid silk viscose yarns containing metal wires were first produced. Conductive test fabrics were then produced using the hybrid weft yarns and polyester warp yarns. The produced fabrics were separated in two parts and laminated together after rotating one fabric by 90 degrees to create a grid structure. The laminated fabrics were then folded by several times to create multiple layers such as 2,4,8,12,16. The EMSE of the multiple layered fabrics was measured over GSM signals received by a mobile device. For EMSE evaluation, the mobile device was placed between the laminated fabrics. The EMSE values of the fabrics were then calculated in accordance with the power variations of GSM signals.

Experimental study of unipolar arcs in a low pressure mercury discharge

International Nuclear Information System (INIS)

Johnson, C.T.

1979-01-01

An experimental study of unipolar arcs was conducted in a low pressure mercury discharge inductively heated with RF. The results were found to be consistent with the concept of a sheath mechanism for driving the unipolar arcs. Floating double-probe measurements of the unipolar arc plasma parameters yielded electron temperatures of approx. 2 eV and electron number densities of approx. 1 x 10 11 cm -3 assuming quasi-neutral plasma conditions. The variation of the unipolar arc current with: (1) the RF power input; and (2) the metal surface area exposed to the plasma verified the predicted dependence of the arc current on the plasma parameters and the metal surface area. Finally, alternative mechanisms for sustaining the observed arcs by high frequency rectification were ruled out on the basis of the recorded current waveforms of the unipolar arcs

Electrical shielding box measurement of the negative hydrogen beam from Penning ion gauge ion source.

Science.gov (United States)

Wang, T; Yang, Z; Dong, P; long, J D; He, X Z; Wang, X; Zhang, K Z; Zhang, L W

2012-06-01

The cold-cathode Penning ion gauge (PIG) type ion source has been used for generation of negative hydrogen (H(-)) ions as the internal ion source of a compact cyclotron. A novel method called electrical shielding box dc beam measurement is described in this paper, and the beam intensity was measured under dc extraction inside an electrical shielding box. The results of the trajectory simulation and dc H(-) beam extraction measurement were presented. The effect of gas flow rate, magnetic field strength, arc current, and extraction voltage were also discussed. In conclusion, the dc H(-) beam current of about 4 mA from the PIG ion source with the puller voltage of 40 kV and arc current of 1.31 A was extrapolated from the measurement at low extraction dc voltages.

Investigation of plasma arc welding as a method for the additive manufacturing of titanium-(6)aluminum-(4)vanadium alloy components

Science.gov (United States)

Stavinoha, Joe N.

The process of producing near net-shape components by material deposition is known as additive manufacturing. All additive manufacturing processes are based on the addition of material with the main driving forces being cost reduction and flexibility in both manufacturing and product design. With wire metal deposition, metal is deposited as beads side-by-side and layer-by-layer in a desired pattern to build a complete component or add features on a part. There are minimal waste products, low consumables, and an efficient use of energy and feedstock associated with additive manufacturing processes. Titanium and titanium alloys are useful engineering materials that possess an extraordinary combination of properties. Some of the properties that make titanium advantageous for structural applications are its high strength-to-weight ratio, low density, low coefficient of thermal expansion, and good corrosion resistance. The most commonly used titanium alloy, Ti-6Al-4V, is typically used in aerospace applications, pressure vessels, aircraft gas turbine disks, cases and compressor blades, and surgical implants. Because of the high material prices associated with titanium alloys, the production of near net-shape components by additive manufacturing is an attractive option for the manufacturing of Ti-6Al-4V alloy components. In this thesis, the manufacturing of cylindrical Ti-6Al-4V alloy specimens by wire metal deposition utilizing the plasma arc welding process was demonstrated. Plasma arc welding is a cost effective additive manufacturing technique when compared to other current additive manufacturing methods such as laser beam welding and electron beam welding. Plasma arc welding is considered a high-energy-density welding processes which is desirable for the successful welding of titanium. Metal deposition was performed using a constant current plasma arc welding power supply, flow-purged welding chamber, argon shielding and orifice gas, ERTi-5 filler metal, and Ti-6Al

Filtered cathodic arc source

International Nuclear Information System (INIS)

Falabella, S.; Sanders, D.M.

1994-01-01

A continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge is described. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45 degree to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles. 3 figures

Shielding efficiency of metal hydrides and borohydrides in fusion reactors

DEFF Research Database (Denmark)

Singh, Vishvanath P.; Badiger, Nagappa M.; Gerward, Leif

2016-01-01

at energies 0.015 MeV to15 MeV, and for penetration depths up to 40 mean free paths. Fast-neutron shielding efficiency has been characterized by the effective neutron removal cross-section. It is shown that ZrH2 and VH2 are very good shielding materials for gamma rays and fast neutrons due to their suitable...... combination of low-and high-Z elements. The present work should be useful for the selection and design of blankets and shielding, and for dose evaluation for components in fusion reactors....

Radiation shielding glass

International Nuclear Information System (INIS)

Kido, Kazuhiro; Ueda, Hajime.

1997-01-01

It was found that a glass composition comprising, as essential ingredients, SiO 2 , PbO, Gd 2 O 3 and alkali metal oxides can provide a shielding performance against electromagnetic waves, charged particles and neutrons. The present invention provides radiation shielding glass containing at least from 16 to 46wt% of SiO 2 , from 47 to 75wt% of PbO, from 1 to 10wt% of Gd 2 O 3 , from 0 to 3wt% of Li 2 O, from 0 to 7wt% of Na 2 O, from 0 to 7wt% of K 2 O provided that Li 2 O + Na 2 O + K 2 O is from 1 to 10wt%, B 2 O 3 is from 0 to 10wt%, CeO 2 is from 0 to 3wt%, As 2 O 3 is from 0 to 1wt% and Sb 2 O 3 is from 0 to 1wt%. Since the glass can shield electromagnetic waves, charged particles and neutrons simultaneously, radiation shielding windows can be designed and manufactured at a reduced thickness and by less constitutional numbers in a circumstance where they are present altogether. (T.M.)

The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

Science.gov (United States)

Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

2016-06-01

One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

Three-dimensional cellular automaton-finite element modeling of solidification grain structures for arc-welding processes

International Nuclear Information System (INIS)

Chen, Shijia; Guillemot, Gildas; Gandin, Charles-André

2016-01-01

Solidification grain structure has significant impact on the final properties of welded parts using fusion welding processes. Direct simulation of grain structure at industrial scale is yet rarely reported in the literature and remains a challenge. A three-dimensional (3D) coupled Cellular Automaton (CA) – Finite Element (FE) model is presented that predicts the grain structure formation during multiple passes Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW). The FE model is established in a level set (LS) approach that tracks the evolution of the metal-shielding gas interface due to the addition of metal. The FE method solves the mass, energy and momentum conservation equations for the metal plus shielding gas system based on an adaptive mesh (FE mesh). Fields are projected in a second FE mesh, named CA mesh. A CA grid made of a regular lattice of cubic cells is created to overlay the fixed CA mesh. The CA model based on the CA grid simulates the melting and growth of the grain boundaries in the liquid pool. In order to handle large computational domains while keeping reasonable computational costs, parallel computations and dynamic strategies for the allocation/deallocation of the CA grid are introduced. These strategies correspond to significant optimizations of the computer memories that are demonstrated. The 3D CAFE model is first applied to the simple configuration of single linear passes by GTAW of a duplex stainless steel URANUS 2202. It is then applied to a more persuasive example considering GMAW in spray transfer mode during multiple passes to fill a V-groove chamfer. Simulations reveal the possibility to handle domains with millions of grains in representative domain sizes while following the formation of textures that result from the growth competition among columnar grains. -- Graphical abstract: Simulated 3D grain structure (3D CAFE model) for GTAW multiple linear passes at the surface of a duplex stainless steel (URANUS 22002

Nature's refineries — Metals and metalloids in arc volcanoes

Science.gov (United States)

Henley, R.W.; Berger, Byron R.

2013-01-01

Chemical data for fumaroles and for atmospheric gas and ash plumes from active arc volcanoes provide glimpses of the rates of release of metal and metalloids, such as Tl and Cd, from shallow and mid-crust magmas. Data from copper deposits formed in ancient volcanoes at depths of up to about 1500 m in the fractures below paleo-fumaroles, and at around 2000–4000 m in association with sub-volcanic intrusions (porphyry copper deposits) provide evidence of sub-surface deposition of Cu–Au–Ag–Mo and a range of other minor elements including Te, Se, As and Sb. These deposits, or ‘sinks’, of metals consistently record sustained histories of magmatic gas streaming through volcanic systems interspersed by continuing intrusive and eruptive activity. Here we integrate data from ancient and modern volcanic systems and show that the fluxes of metals and metalloids are controlled by a) the maintenance of fracture permeability in the stressed crust below volcanoes and b) the chemical processes that are triggered as magmatic gas, initially undersaturated with metals and metalloids, expands from lithostatic to very low pressure conditions through fracture arrays. The recognition of gas streaming may also account for the phenomenon of ‘excess degassing’, and defines an integral, but generally understated, component of active volcanic systems – a volcanic gas core – that is likely to be integral to the progression of eruptions to Plinean state.Destabilization of solvated molecular metal and metalloid species in magmatic gas mixtures and changes in their redox state are triggered, as it expands to the surface by abrupt pressure drops, or throttles' in the fracture array that guides expansion to the surface. The electronically harder, low electronegativity metals, such as copper and iron, deposit rapidly in response to expansion followed more slowly by arsenic with antimony as sulfosalts. Heavy, large radius, softer elements such as bismuth, lead, and thallium

X-ray absorption tomography of a high-pressure metal-halide lamp with a bent arc due to Lorentz-forces

NARCIS (Netherlands)

Denisova, N.; Haverlag, M.; Ridderhof, E.J.; Nimalasuriya, T.; Mullen, van der J.J.A.M.

2007-01-01

The arc temperature is one of the most important characteristics which cotrol the emission properties of plasma light sources. X-ray absorption technique has received some attention as a powerful method to determine the temperature in high-pressure metal-halide lamps. An important advantage of x-ray

Reducing Plasma Perturbations with Segmented Metal Shielding on Electrostatic Probes

International Nuclear Information System (INIS)

Staack, D.; Raitses, Y.; Fisch, N.J.

2002-01-01

Electrostatic probes are widely used to measure spatial plasma parameters in the quasi-neutral plasma created in Hall thrusters and similar E x B electric discharge devices. Significant perturbations of the plasma, induced by such probes, can mask the actual physics involved in operation of these devices. In an attempt to reduce these perturbations in Hall thrusters, the perturbations were examined by varying the component material, penetration distance, and residence time of various probe designs. This study leads us to a conclusion that secondary electron emission from insulator ceramic tubes of the probe can affect local changes of the plasma parameters causing plasma perturbations. A probe design, which consists of a segmented metal shielding of the probe insulator, is suggested to reduce these perturbations. This new probe design can be useful for plasma applications in which the electron temperature is sufficient to produce secondary electron emission by interaction of plasma electrons with dielectric materials

Fracture toughness of austenitic stainless steel weld metal at 4 K

International Nuclear Information System (INIS)

Goodwin, G.M.

1984-08-01

Selection of the welding processess and weld filler metals for fabrication of a large toroidal superconducting magnet is described. Data available in the literature are collected and compared with data generated in this study for three welding processes, shielded metal arc (SMA), gas tungsten arc (GTA), and flux cored arc (FCA) welds had the highest fracture toughness as measured by K/sub Ic/ estimated from J/sub Ic/. The SMA and FCA welds had about the same toughness, below the GTA values but above the average from the literature. The fracture mode for all three processes was typified by ductile dimples. The fracture morphology of the FCA weld specimens was influenced by the solidification substructure, and small particles were found to be nucleation sites for void formation, especially for the GTA welds. All three welding processes were deemed adequate for the intended service and were used to fabricate the large magnet. A trunnion-type turning fixture eliminated the need for welding in the vertical and overhead positions. The GTA process was used for all root passes, and the horizontal welds were filled by the SMA process. Over 80% of the welds were done in the flat position with the FCA process, and its high deposition rate and ease of operation are credited with contributing greatly to the success of the effort

Design experience: CRBRP radiation shielding

International Nuclear Information System (INIS)

Disney, R.K.; Chan, T.C.; Gallo, F.G.; Hedgecock, L.R.; McGinnis, C.A.; Wrights, G.N.

1978-11-01

The Clinch River Breeder Reactor Plant (CRBRP) is being designed as a fast breeder demonstration project in the U.S. Liquid Metal Fast Breeder Reactor (LMFBR) program. Radiation shielding design of the facility consists of a comprehensive design approach to assure compliance with design and government regulatory requirements. Studies conducted during the CRBRP design process involved the aspects of radiation shielding dealing with protection of components, systems, and personnel from radiation exposure. Achievement of feasible designs, while considering the mechanical, structural, nuclear, and thermal performance of the component or system, has required judicious trade-offs in radiation shielding performance. Specific design problems which have been addressed are in-vessel radial shielding to protect permanent core support structures, flux monitor system shielding to isolate flux monitoring systems for extraneous background sources, reactor vessel support shielding to allow personnel access to the closure head during full power operation, and primary heat transport system pipe chaseway shielding to limit intermediate heat transport system sodium system coolant activation. The shielding design solutions to these problems defined a need for prototypic or benchmark experiments to provide assurance of the predicted shielding performance of selected design solutions and the verification of design methodology. Design activities of CRBRP plant components an systems, which have the potential for radiation exposure of plant personnel during operation or maintenance, are controlled by a design review process related to radiation shielding. The program implements design objectives, design requirements, and cost/benefit guidelines to assure that radiation exposures will be ''as low as reasonably achievable''

Liquid-Arc/Spark-Excitation Atomic-Emission Spectroscopy

Science.gov (United States)

Schlagen, Kenneth J.

1992-01-01

Constituents of solutions identified in situ. Liquid-arc/spark-excitation atomic-emission spectroscopy (LAES) is experimental variant of atomic-emission spectroscopy in which electric arc or spark established in liquid and spectrum of light from arc or spark analyzed to identify chemical elements in liquid. Observations encourage development of LAES equipment for online monitoring of process streams in such industries as metal plating, electronics, and steel, and for online monitoring of streams affecting environment.

Shield gas induced cracks during nanosecond-pulsed laser irradiation of Zr-based metallic glass

Energy Technology Data Exchange (ETDEWEB)

Huang, Hu; Noguchi, Jun; Yan, Jiwang [Keio University, Department of Mechanical Engineering, Faculty of Science and Technology, Yokohama (Japan)

2016-10-15

Laser processing techniques have been given increasing attentions in the field of metallic glasses (MGs). In this work, effects of two kinds of shield gases, nitrogen and argon, on nanosecond-pulsed laser irradiation of Zr-based MG were comparatively investigated. Results showed that compared to argon gas, nitrogen gas remarkably promoted the formation of cracks during laser irradiation. Furthermore, crack formation in nitrogen gas was enhanced by increasing the peak laser power intensity or decreasing the laser scanning speed. X-ray diffraction and micro-Raman spectroscopy indicated that the reason for enhanced cracks in nitrogen gas was the formation of ZrN. (orig.)

Shield gas induced cracks during nanosecond-pulsed laser irradiation of Zr-based metallic glass

Science.gov (United States)

Huang, Hu; Noguchi, Jun; Yan, Jiwang

2016-10-01

Laser processing techniques have been given increasing attentions in the field of metallic glasses (MGs). In this work, effects of two kinds of shield gases, nitrogen and argon, on nanosecond-pulsed laser irradiation of Zr-based MG were comparatively investigated. Results showed that compared to argon gas, nitrogen gas remarkably promoted the formation of cracks during laser irradiation. Furthermore, crack formation in nitrogen gas was enhanced by increasing the peak laser power intensity or decreasing the laser scanning speed. X-ray diffraction and micro-Raman spectroscopy indicated that the reason for enhanced cracks in nitrogen gas was the formation of ZrN.

Graphite electrode DC arc furnace. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

Monitoring and Control of the Hybrid Laser-Gas Metal-Arc Welding Process

Energy Technology Data Exchange (ETDEWEB)

Kunerth, D. C.; McJunkin, T. R.; Nichol, C. I.; Clark, D.; Todorov, E.; Couch, R. D.; Yu, F.

2013-07-01

Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

Effect of inclusions on microstructure and toughness of deposited metals of self-shielded flux cored wires

International Nuclear Information System (INIS)

Zhang, Tianli; Li, Zhuoxin; Kou, Sindo; Jing, Hongyang; Li, Guodong; Li, Hong; Jin Kim, Hee

2015-01-01

The effect of inclusions on the microstructure and toughness of the deposited metals of self-shielded flux cored wires was investigated by optical microscopy, electron microscopy and mechanical testing. The deposited metals of three different wires showed different levels of low temperature impact toughness at −40 °C mainly because of differences in the properties of inclusions. The inclusions formed in the deposited metals as a result of deoxidation caused by the addition of extra Al–Mg alloy and ferromanganese to the flux. The inclusions, spherical in shape, were mixtures of Al 2 O 3 and MgO. Inclusions predominantly Al 2 O 3 and 0.3–0.8 μm in diameter were effective for nucleation of acicular ferrite. However, inclusions predominantly MgO were promoted by increasing Mg in the flux and were more effective than Al 2 O 3 inclusions of the same size. These findings suggest that the control of inclusions can be an effective way to improve the impact toughness of the deposited metal

Optimization of hybrid laser arc welding of 42CrMo steel to suppress pore formation

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yan [Hunan University, State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Changsha (China); Hunan Institute of Science and Technology, College of Mechanical Engineering, Yueyang (China); Chen, Genyu; Mao, Shuai; Zhou, Cong; Chen, Fei [Hunan University, State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Changsha (China)

2017-06-15

The hybrid laser arc welding (HLAW) of 42CrMo quenched and tempered steel was conducted. The effect of the processing parameters, such as the relative positions of the laser and the arc, the shielding gas flow rate, the defocusing distance, the laser power, the wire feed rate and the welding speed, on the pore formation was analyzed, the morphological characteristics of the pores were analyzed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results showed that the majority of the pores were invasive. The pores formed at the leading a laser (LA) welding process were fewer than those at the leading a arc (AL) welding process. Increasing the shielding gas flow rate could also facilitate the reduction of pores. The laser power and the welding speed were two key process parameters to reduce the pores. The flow of the molten pool, the weld cooling rate and the pore escaping rate as a result of different parameters could all affect pore formation. An ideal pore-free weld was obtained for the optimal welding process parameters. (orig.)

Radiation shielding lead shield

International Nuclear Information System (INIS)

Dei, Shoichi.

1991-01-01

The present invention concerns lead shields for radiation shielding. Shield boxes are disposed so as to surround a pipeline through which radioactive liquids, mists or like other objects are passed. Flanges are formed to each of the end edges of the shield boxes and the shield boxes are connected to each other by the flanges. Upon installation, empty shield boxes not charged with lead particles and iron plate shields are secured at first at the periphery of the pipeline. Then, lead particles are charged into the shield boxes. This attains a state as if lead plate corresponding to the depth of the box is disposed. Accordingly, operations for installation, dismantling and restoration can be conducted in an empty state with reduced weight to facilitate the operations. (I.S.)

Structure and Distribution of Components in the Working Layer Upon Reconditioning of Parts by Electric-Arc Metallization

Science.gov (United States)

Skoblo, T. S.; Vlasovets, V. M.; Moroz, V. V.

2001-11-01

Reliable data on the structure of the deposited layer are very important due to the considerable instability of the process of deposition of coatings by the method of electric-arc metallization and the strict requirements for reconditioned crankshafts. The present paper is devoted to the structure of coatings obtained from powder wire based on ferrochrome-aluminum with additional alloying elements introduced into the charge.

Next generation self-shielded flux cored electrode with improved toughness for off shore oil well platform structures

Energy Technology Data Exchange (ETDEWEB)

Singh, Daya; Soltis, Patrick; Narayanan, Badri; Quintana, Marie; Fox, Jeff [The Lincoln Electric Company (United States)

2005-07-01

Self-shielded flux cored arc welding electrodes (FCAW-S) are ideal for outdoor applications, particularly open fabrication yards where high winds are a possibility. Development work was carried out on a FCAW-S electrode for welding 70 and 80 ksi yield strength base materials with a required minimum average Charpy V-Notch (CVN) absorbed energy value of 35 ft-lb at -40 deg F in the weld metal. The effect of Al, Mg, Ti, and Zr on CVN toughness was evaluated by running a Design of Experiments approach to systematically vary the levels of these components in the electrode fill and, in turn, the weld metal. These electrodes were used to weld simulated pipe joints. Over the range of compositions tested, 0.05% Ti in the weld metal was found to be optimum for CVN toughness. Ti also had a beneficial effect on the usable voltage range. Simulated offshore joints were welded to evaluate the effect of base metal dilution, heat input, and welding procedure on the toughness of weld metal. CVN toughness was again measured at -40 deg F on samples taken from the root and the cap pass regions. The root pass impact toughness showed strong dependence on the base metal dilution and the heat input used to weld the root and fill passes. (author)

Iterative Metallic Artifact Reduction for In-Plane Gonadal Shielding During Computed Tomographic Venography of Young Males.

Science.gov (United States)

Choi, Jin Woo; Lee, Sang Yub; Kim, Jong Hyo; Jin, Hyeongmin; Lee, Jaewon; Choi, Young Hun; Lee, Hyeon-Kyeong; Park, Jae Hyung

The purpose of this study was to evaluate a gonadal shield (GS) and iterative metallic artifact reduction (IMAR) during computed tomography scans, regarding the image quality and radiation dose. A phantom was imaged with and without a GS. Prospectively enrolled, young male patients underwent lower extremity computed tomography venography (precontrast imaging without the GS and postcontrast imaging with the GS). Radiation dose was measured each time, and the GS-applied images were reconstructed by weighted filtered back projection and IMAR. In the phantom study, image artifacts were significantly reduced by using IMAR (P = 0.031), whereas the GS reduced the radiation dose by 61.3%. In the clinical study (n = 29), IMAR mitigated artifacts from the GS, thus 96.6% of the IMAR image sets were clinically usable. Gonadal shielding reduced the radiation dose to the testes by 69.0%. The GS in conjunction with IMAR significantly reduced the radiation dose to the testes while maintaining the image quality.

A study on the shielding element using Monte Carlo simulation

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki Jeong [Dept. of Radiology, Konkuk University Medical Center, Seoul (Korea, Republic of); Shim, Jae Goo [Dept. of Radiologic Technology, Daegu Health College, Daegu (Korea, Republic of)

2017-06-15

In this research, we simulated the elementary star shielding ability using Monte Carlo simulation to apply medical radiation shielding sheet which can replace existing lead. In the selection of elements, mainly elements and metal elements having a large atomic number, which are known to have high shielding performance, recently, various composite materials have improved shielding performance, so that weight reduction, processability, In consideration of activity etc., 21 elements were selected. The simulation tools were utilized Monte Carlo method. As a result of simulating the shielding performance by each element, it was estimated that the shielding ratio is the highest at 98.82% and 98.44% for tungsten and gold.

Process stability during fiber laser-arc hybrid welding of thick steel plates

Science.gov (United States)

Bunaziv, Ivan; Frostevarg, Jan; Akselsen, Odd M.; Kaplan, Alexander F. H.

2018-03-01

Thick steel plates are frequently used in shipbuilding, pipelines and other related heavy industries, and are usually joined by arc welding. Deep penetration laser-arc hybrid welding could increase productivity but has not been thoroughly investigated, and is therefore usually limited to applications with medium thickness (5-15 mm) sections. A major concern is process stability, especially when using modern welding consumables such as metal-cored wire and advanced welding equipment. High speed imaging allows direct observation of the process so that process behavior and phenomena can be studied. In this paper, 45 mm thick high strength steel was welded (butt joint double-sided) using the fiber laser-MAG hybrid process utilizing a metal-cored wire without pre-heating. Process stability was monitored under a wide range of welding parameters. It was found that the technique can be used successfully to weld thick sections with appropriate quality when the parameters are optimized. When comparing conventional pulsed and the more advanced cold metal transfer pulse (CMT+P) arc modes, it was found that both can provide high quality welds. CMT+P arc mode can provide more stable droplet transfer over a limited range of travel speeds. At higher travel speeds, an unstable metal transfer mechanism was observed. Comparing leading arc and trailing arc arrangements, the leading arc configuration can provide higher quality welds and more stable processing at longer inter-distances between the heat sources.

Probabilistic modelling of the high-pressure arc cathode spot displacement dynamic

International Nuclear Information System (INIS)

Coulombe, Sylvain

2003-01-01

A probabilistic modelling approach for the study of the cathode spot displacement dynamic in high-pressure arc systems is developed in an attempt to interpret the observed voltage fluctuations. The general framework of the model allows to define simple, probabilistic displacement rules, the so-called cathode spot dynamic rules, for various possible surface states (un-arced metal, arced, contaminated) and to study the resulting dynamic of the cathode spot displacements over one or several arc passages. The displacements of the type-A cathode spot (macro-spot) in a magnetically rotating arc using concentric electrodes made up of either clean or contaminated metal surfaces is considered. Experimental observations for this system revealed a 1/f -tilde1 signature in the frequency power spectrum (FPS) of the arc voltage for anchoring arc conditions on the cathode (e.g. clean metal surface), while it shows a 'white noise' signature for conditions favouring a smooth movement (e.g. oxide-contaminated cathode surface). Through an appropriate choice of the local probabilistic displacement rules, the model is able to correctly represent the dynamic behaviours of the type-A cathode spot, including the FPS for the arc elongation (i.e. voltage) and the arc erosion trace formation. The model illustrates that the cathode spot displacements between re-strikes can be seen as a diffusion process with a diffusion constant which depends on the surface structure. A physical interpretation for the jumping probability associated with the re-strike event is given in terms of the electron emission processes across dielectric contaminants present on the cathode surface

Study and development of solid fluxes for gas tungsten arc welding applied to titanium and its alloys and stainless steels

International Nuclear Information System (INIS)

Perry, N.

2000-06-01

Gas Tungsten Arc Welding uses an electric arc between the refractory tungsten electrode and the plates to be welded under an argon shielding gas. As a result, the joint quality is excellent, no pollution nor defects are to be feared, consequently this process is used in nuclear, aeronautic, chemical and food industries. Despite of this good qualities, GTAW is limited because of, on the one side, a poor penetrating weld pool and, on the other side, a week productivity rate. Indeed, up to 3 mm thick plates, machining and filler metal is needed. Multiple runs increase the defect's risks, the manufactory time and increase the deformations and the heat affected zone. The goal of this study is to break through this limits without any device investment. Active GTA welding (or ATIG) is a new technique with GTA device and an activating flux to be spread on the upper plate before welding. The arc, by plasma electrochemical equilibrium modifications, and the pool with the inner connective flows inversion, allow 7 mm thick joints in one run without edges machining or filler metal for both stainless steel and titanium alloys. This manuscript describes the development of these fluxes, highlights the several phenomena and presents the possibilities of this new process. This work, in collaboration with B.S.L. industries, leads to two flux formulations (stainless steel and titanium alloys) now in a commercial phase with CASTOLIN S.A. Moreover, B.S.L.industries produces a pressure device (nitrate column) with the ATIG process using more than 2800 ATIG welds. (author)

Study of casks shielded with heavy metal to transport highly radioactive substances; Estudo de embalados com blindagem em metal pesado para transporte de substancias altamente radioativas

Energy Technology Data Exchange (ETDEWEB)

Lucchesi, R.F.; Hara, D.H.S.; Martinez, L.G.; Mucsi, C.S.; Rossi, J.L., E-mail: rflguimaraes@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2014-07-01

Nowadays, Brazil relies on casks produced abroad for transportation in its territory of substances that are sources of high radioactivity, especially the Mo-99. The product of the radioactive decay of the Mo-99 is the Tc-99m, which is used in nuclear medicine for administration to humans in the form of injectable radioactive drugs for the image diagnosis of numerous pathologies. This paper aims to study the existing casks in order to propose materials for the construction of the core part as shielding against gamma radiation. To this purpose, the existing literature on the subject was studied, as well as evaluation of existing and available casks. The study was focused on the core of which is made of heavy metals, especially depleted uranium for shielding the emitted radiation. (author)

Hydrogen-Induced Cracking of the Drip Shield

International Nuclear Information System (INIS)

F. Hua

2004-01-01

Hydrogen-induced cracking is characterized by the decreased ductility and fracture toughness of a material due to the absorption of atomic hydrogen in the metal crystal lattice. Corrosion is the source of hydrogen generation. For the current design of the engineered barrier without backfill, hydrogen-induced cracking may be a concern because the titanium drip shield can be galvanically coupled to rock bolts (or wire mesh), which may fall onto the drip shield, thereby creating conditions for hydrogen production by electrochemical reaction. The purpose of this report is to analyze whether the drip shield will fail by hydrogen-induced cracking under repository conditions within 10,000 years after emplacement. Hydrogen-induced cracking is a scenario of premature failure of the drip shield. This report develops a realistic model to assess the form of hydrogen-induced cracking degradation of the drip shield under the hydrogen-induced cracking. The scope of this work covers the evaluation of hydrogen absorbed due to general corrosion and galvanic coupling to less noble metals (e.g., Stainless Steel Type 316 and carbon steels) under the repository conditions during the 10,000-year regulatory period after emplacement and whether the absorbed hydrogen content will exceed the critical hydrogen concentration value, above which the hydrogen-induced cracking is assumed to occur. This report also provides the basis for excluding the features, events, and processes (FEPs) related to hydrogen-induced cracking of the drip shield with particular emphasis on FEP 2.1.03.04.OB, hydride cracking of drip shields (DTN: M00407SEPFEPLA.000 [DIRS 170760]). This report is prepared according to ''Technical Work Plan (TWP) for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 169944])

Optical emission spectra of a copper plasma produced by a metal vapour vacuum arc plasma source

International Nuclear Information System (INIS)

Yotsombat, B.; Poolcharuansin, P.; Vilaithong, T.; Davydov, S.; Brown, I.G.

2001-01-01

Optical emission spectroscopy in the range 200-800 nm was applied for investigation of the copper plasma produced by a metal vapour vacuum arc plasma source. The experiments were conducted for the cases when the plasma was guided by straight and Ω-shaped curved solenoids as well as without solenoids, and also for different vacuum conditions. It was found that, besides singly- and doubly-charged ions, a relatively high concentration of excited neutral copper atoms was present in the plasma. The relative fraction of excited atoms was much higher in the region close to the cathode surface than in the plasma column inside the solenoid. The concentration of excited neutral, singly- and doubly-ionized atoms increased proportionally when the arc current was increased to 400 A. Some weak lines were attributed to more highly ionized copper species and impurities in the cathode material. (author)

Passive magnetic shielding in MRI-Linac systems

Science.gov (United States)

Whelan, Brendan; Kolling, Stefan; Oborn, Brad M.; Keall, Paul

2018-04-01

Passive magnetic shielding refers to the use of ferromagnetic materials to redirect magnetic field lines away from vulnerable regions. An application of particular interest to the medical physics community is shielding in MRI systems, especially integrated MRI-linear accelerator (MRI-Linac) systems. In these systems, the goal is not only to minimize the magnetic field in some volume, but also to minimize the impact of the shield on the magnetic fields within the imaging volume of the MRI scanner. In this work, finite element modelling was used to assess the shielding of a side coupled 6 MV linac and resultant heterogeneity induced within the 30 cm diameter of spherical volume (DSV) of a novel 1 Tesla split bore MRI magnet. A number of different shield parameters were investigated; distance between shield and magnet, shield shape, shield thickness, shield length, openings in the shield, number of concentric layers, spacing between each layer, and shield material. Both the in-line and perpendicular MRI-Linac configurations were studied. By modifying the shield shape around the linac from the starting design of an open ended cylinder, the shielding effect was boosted by approximately 70% whilst the impact on the magnet was simultaneously reduced by approximately 10%. Openings in the shield for the RF port and beam exit were substantial sources of field leakage; however it was demonstrated that shielding could be added around these openings to compensate for this leakage. Layering multiple concentric shield shells was highly effective in the perpendicular configuration, but less so for the in-line configuration. Cautious use of high permeability materials such as Mu-metal can greatly increase the shielding performance in some scenarios. In the perpendicular configuration, magnetic shielding was more effective and the impact on the magnet lower compared with the in-line configuration.

Proceedings of the workshop on vacuum arc ion sources

International Nuclear Information System (INIS)

Brown, I.

1996-08-01

Topics included in the papers presented at this conference are: vacuum arc ion source development at GSI (Gesellschaft fuer Schwerionenforschung, Germany), ITEP (Institute for Theoretical and Experimental Physics, Russia), Lawrence Berkeley Laboratory, and ANSTO (Australian Nuclear Science and Technology Organization); triggers for vacuum arc sources; plasma distribution of cathodic arc deposition system; high ion charge states in vacuum arc ion sources; and gas and metal ion sources. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

Improved Metal-Polymeric Laminate Radiation Shielding, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — In this proposed Phase II program, builds on the phase I feaibility where a multifunctional lightweight radiation shield composite was developed and fabricated. This...

Thermal Insulation of Wet Shielded Metal Arc Welds

Science.gov (United States)

1993-06-01

Cooling Curves Superimposed on a CCT Diagram ......................... 20 Figure 3.3 Schematic of the Local Drying Method Developed by Satoh...with the Continuous Cooling Transformation ( CCT ) diagram for the steel being welded. An example of a CCT diagram with superimposed cooling curves is...2.5mnm from ar wfusionline 0.1 1.0 10 102 10 3 10 4 10 5 TIME ’,SEC) Figure 3.2 Weld Cooling Curves Superimposed on a CCT Diagram [101 20 fIt

Design for low-cost gas metal arc weld-based aluminum 3-D printing

Science.gov (United States)

Haselhuhn, Amberlee S.

Additive manufacturing, commonly known as 3-D printing, has the potential to change the state of manufacturing across the globe. Parts are made, or printed, layer by layer using only the materials required to form the part, resulting in much less waste than traditional manufacturing methods. Additive manufacturing has been implemented in a wide variety of industries including aerospace, medical, consumer products, and fashion, using metals, ceramics, polymers, composites, and even organic tissues. However, traditional 3-D printing technologies, particularly those used to print metals, can be prohibitively expensive for small enterprises and the average consumer. A low-cost open-source metal 3-D printer has been developed based upon gas metal arc weld (GMAW) technology. Using this technology, substrate release mechanisms have been developed, allowing the user to remove a printed metal part from a metal substrate by hand. The mechanical and microstructural properties of commercially available weld alloys were characterized and used to guide alloy development in 4000 series aluminum-silicon alloys. Wedge casting experiments were performed to screen magnesium, strontium, and titanium boride alloying additions in hypoeutectic aluminum-silicon alloys for their properties and the ease with which they could be printed. Finally, the top performing alloys, which were approximately 11.6% Si modified with strontium and titanium boride were cast, extruded, and drawn into wire. These wires were printed and the mechanical and microstructural properties were compared with those of commercially available alloys. This work resulted in an easier-to-print aluminum-silicon-strontium alloy that exhibited lower porosity, equivalent yield and tensile strengths, yet nearly twice the ductility compared to commercial alloys.

Using arc voltage to locate the anode attachment in plasma arc cutting

International Nuclear Information System (INIS)

Osterhouse, D J; Heberlein, J V R; Lindsay, J W

2013-01-01

Plasma arc cutting is a widely used industrial process in which an electric arc in the form of a high velocity plasma jet is used to melt and blow away metal. The arc attaches inside the resulting cut slot, or kerf, where it both provides a large heat flux and determines the flow dynamics of the plasma. Knowledge of the position of the arc attachment is essential for understanding the phenomena present at the work piece. This work presents a new method of measuring the location of the arc attachment in which the arc voltage is measured during the cutting of a range of work piece thicknesses. The attachment location is then interpreted from the voltages. To support the validity of this method, the kerf shape, dross particle size and dross adhesion to the work piece are also observed. While these do not conclusively give an attachment location, they show patterns which are consistent with the attachment location found from the voltage measurements. The method is demonstrated on the cutting of mild steel, where the arc attachment is found to be stationary in the upper portion of the cut slot and in reasonable agreement with existing published findings. For a process optimized for the cutting of 12.7 mm mild steel, the attachment is found at a depth of 1.5–3.4 mm. For a slower process optimized for the cutting of 25.4 mm mild steel, the attachment is found at a depth of 3.4–4.8 mm, which enhances heat transfer further down in the kerf, allowing cutting of the thicker work piece. The use of arc voltage to locate the position of the arc attachment is unique when compared with existing methods because it is entirely independent of the heat distribution and visualization techniques. (paper)

Gas metal arc welding of butt joint with varying gap width based on neural networks

DEFF Research Database (Denmark)

Christensen, Kim Hardam; Sørensen, Torben

2005-01-01

penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters, has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

Science.gov (United States)

Rozenak, P.; Unigovski, Ya.; Shneck, R.

The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

Low-Cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3D Printing

OpenAIRE

Pinar, A.; Wijnen, B.; Anzalone, G. C.; Havens, T. C.; Sanders, P. G.; Pearce, J. M.

2015-01-01

Arduino open-source microcontrollers are well known in sensor applications for scientific equipment and for controlling RepRap 3D printers. Recently low-cost open-source gas metal arc weld (GMAW) RepRap 3D printers have been developed. The entry-level welders used have minimal controls and therefore lack any real-time measurement of welder voltage or current. The preliminary work on process optimization of GMAW 3D printers requires a low-cost sensor and data logger system to measure welder cu...

Recent advances in vacuum arc ion sources

International Nuclear Information System (INIS)

Brown, I.G.; Anders, A.; Anders, S.; Dickinson, M.R.; MacGill, R.A.; Oks, E.M.

1995-07-01

Intense beams of metal ions can be formed from a vacuum arc ion source. Broadbeam extraction is convenient, and the time-averaged ion beam current delivered downstream can readily be in the tens of milliamperes range. The vacuum arc ion source has for these reasons found good application for metallurgical surface modification--it provides relatively simple and inexpensive access to high dose metal ion implantation. Several important source developments have been demonstrated recently, including very broad beam operation, macroparticle removal, charge state enhancement, and formation of gaseous beams. The authors have made a very broad beam source embodiment with beam formation electrodes 50 cm in diameter, producing a beam of width ∼35 cm for a nominal beam area of ∼1,000 cm 2 , and a pulsed Ti beam current of about 7 A was formed at a mean ion energy of ∼100 keV. Separately, they've developed high efficiency macroparticle-removing magnetic filters and incorporated such a filter into a vacuum arc ion source so as to form macroparticle-free ion beams. Jointly with researchers at the High Current Electronics Institute at Tomsk, Russia, and the Gesellschaft fuer Schwerionenforschung at Darmstadt, Germany, they've developed a compact technique for increasing the charge states of ions produced in the vacuum arc plasma and thus providing a simple means of increasing the ion energy at fixed extractor voltage. Finally, operation with mixed metal and gaseous ion species has been demonstrated. Here, they briefly review the operation of vacuum marc ion sources and the typical beam and implantation parameters that can be obtained, and describe these source advances and their bearing on metal ion implantation applications

Plasma methods for metals recovery from metal-containing waste.

Science.gov (United States)

Changming, Du; Chao, Shang; Gong, Xiangjie; Ting, Wang; Xiange, Wei

2018-04-27

Metal-containing waste, a kind of new wastes, has a great potential for recycling and is also difficult to deal with. Many countries pay more and more attention to develop the metal recovery process and equipment of this kind of waste as raw material, so as to solve the environmental pollution and comprehensively utilize the discarded metal resources. Plasma processing is an efficient and environmentally friendly way for metal-containing waste. This review mainly discuss various metal-containing waste types, such as printed circuit boards (PCBs), red mud, galvanic sludge, Zircon, aluminium dross and incinerated ash, and the corresponding plasma methods, which include DC extended transferred arc plasma reactor, DC non-transferred arc plasma torch, RF thermal plasma reactor and argon and argon-hydrogen plasma jets. In addition, the plasma arc melting technology has a better purification effect on the extraction of useful metals from metal-containing wastes, a great capacity of volume reduction of waste materials, and a low leaching toxicity of solid slag, which can also be used to deal with all kinds of metal waste materials, having a wide range of applications. Copyright © 2018 Elsevier Ltd. All rights reserved.

Thermal design of top shield for PFBR

International Nuclear Information System (INIS)

Gajapathy, R.; Jalaludeen, S.; Selvaraj, A.; Bhoje, S.B.

1988-01-01

India's Liquid Metal Cooled Fast Breeder Reactor programme started with the construction of loop type 13MW(e) Fast Breeder Test Reactor (FBTR) which attained criticality in October 1985. With the experience of FBTR, the design work on pool type 500 MW(e) Prototype Fast Breeder Reactor (PFBR) which will be a forerunner for future commercial fast breeder reactors, has been started. The Top Shield forms the cover for the main vessel which contains the primary circuit. Argon cover gas separates the Top Shield from the free level of hot sodium pool (803K). The Top Shield which is of box type construction consists of control plug, two rotatable plugs and roof slab, assembled together, which provide biological shielding, thermal shielding and leak tight containment at the top of the main vessel. Heat is transferred from the sodium pool to the Top Shield through argon cover gas and through components supported by it and dipped in the sodium pool. The Top Shield should be maintained at the desired operating temperature by incorporating a cooling system inside it. Insulation may be provided below the bottom plate to reduce the heat load to the cooling system, if required. The thermal design of Top Shield consists of estimation of heat transfer to the Top Shield, selection of operating temperature, assessment of insulation requirement, design of cooling system and evaluation of transient temperature changes

Shielding design of radioactive contaminated metal waste packaging

International Nuclear Information System (INIS)

Zou Wenhua; Dong Zhiqiang; Yao Zhenyu; Xu Shuhe; Wang Wen

2015-01-01

Focusing on the cylindrical source model to calculate γ dose field of waste packages with the relative formulae then derived. By comparing the calculated data of waste packages of type Ⅷ steel box with the monitoring data, it is found that the cylinder source model could accurately reflect the distributions of γ dose of the waste package. Based on the results of the cylindrical source model, a reasonable shielding technology applicable to waste package containers was designed to meet relevant requirements prescribed in standards about the transport and disposal of radioactive materials. The cylinder source model calculated dose distributions for single package in this paper is simple and easy to implement but slightly larger than the monitoring data providing a certain safety margin for the shielding design. It is suitable for radiological engineering practices. (authors)

DC plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.

1995-01-01

This paper describes the features and benefits of a breakthrough DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Furnace system, now commercially available, is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by the industrial society, worldwide, has prompted development of technologies to address the problem. For the most part these technologies have resulted in niche solutions with limited application. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are commercially available in sizes from 50 kg/batch or 250--3,000 kg/hr on a continuous feed basis. This paper examines the design and operating benefits of a DC Plasma Arc Melter System

Multi-objective Optimization of Pulsed Gas Metal Arc Welding Process Using Neuro NSGA-II

Science.gov (United States)

Pal, Kamal; Pal, Surjya K.

2018-05-01

Weld quality is a critical issue in fabrication industries where products are custom-designed. Multi-objective optimization results number of solutions in the pareto-optimal front. Mathematical regression model based optimization methods are often found to be inadequate for highly non-linear arc welding processes. Thus, various global evolutionary approaches like artificial neural network, genetic algorithm (GA) have been developed. The present work attempts with elitist non-dominated sorting GA (NSGA-II) for optimization of pulsed gas metal arc welding process using back propagation neural network (BPNN) based weld quality feature models. The primary objective to maintain butt joint weld quality is the maximization of tensile strength with minimum plate distortion. BPNN has been used to compute the fitness of each solution after adequate training, whereas NSGA-II algorithm generates the optimum solutions for two conflicting objectives. Welding experiments have been conducted on low carbon steel using response surface methodology. The pareto-optimal front with three ranked solutions after 20th generations was considered as the best without further improvement. The joint strength as well as transverse shrinkage was found to be drastically improved over the design of experimental results as per validated pareto-optimal solutions obtained.

Welding processes and ocular hazards and protection.

Science.gov (United States)

Pabley, A S; Keeney, A H

1981-07-01

There are approximately 60 different forms of welding, but only six of these are commonly used. Shielded metal-arc or stick welding, gas metal-arc welding, and oxyacetylene welding are the most frequently used. All produce ultraviolet, visible, and infrared radiation at damaging levels. Conventional glass welding shields contain ultraviolet, visible, and infrared absorbers. Infrared absorbers, however, cause heating and secondary re-radiation. New polycarbonate lenses offer greater impact resistance, and have less tendency to welding spatter. Early abrasion-resistant and reflective coatings on plastics were ineffective. Thin layers of gold with proprietary coatings provide cool reflection and surface resistance. Thermal monitoring of welding indicated that these new shields reduce temperature rises above the ambient by 150% to 175% compared to green glass filter plates without interfering with the welder's vision.

Multi-cathode metal vapor arc ion source

International Nuclear Information System (INIS)

Brown, I.G.; MacGill, R.A.

1988-01-01

This patent describes an apparatus for generating an ion beam. It comprises: a vacuum enclosure; a support member; cathodes; an anode; means for transporting; a source of electrical power; means for producing an electric arc; means for guiding; and means for extracting ions

Superconducting magnetic shields for neutral beam injectors. Final report

International Nuclear Information System (INIS)

1985-04-01

Large high energy deuterium neutral beams which must be made from negative ions require extensive magnetic shielding against the intense fringe fields surrounding a magnetic fusion power plant. The feasibility of shielding by multilayer sheets of copper-superconducting laminated material was investigated. It was found that, if necessary fabrication techniques are developed, intrinsically stable type II superconductors will be able to shield against the magnetic fields of the fusion reactors. Among the immediate benefits of this research is better magnetic shields for neutral beam injectors in support of DOE's fusion program. Another application may be in the space vehicles, where difficulties in transporting heavy μ-metal sections may make a comparatively light superconducting shield attractive. Also, as high-field superconducting magnets find widespread applications, the need for high-intensity magnetic shielding will increase. As a result, the commercial market for the magnetic shields should expand along with the market for superconducting magnets

Mechanical and Microstructural Evaluation of DMAG Welding of Structural Steel

Directory of Open Access Journals (Sweden)

Tolga Mert

2015-01-01

Full Text Available Double channel torch, which allows concentric flow of two different shielding gases, was designed and manufactured in order to pursue double channel torch gas metal arc welding of unalloyed structural steel S235JR (EN 10025-2 with fourteen passes. Tensile and Charpy V-notch tests were realized and the results were compared with those of conventional gas metal arc welding. In order to evaluate mechanical testing results, microstructural analyses were conducted. It was found that the increase with double channel gas metal arc welding process in yield and tensile strengths as well as in toughness tests, especially in subzero temperatures, compared with conventional gas metal arc welding was due to longer columnar grains and finer tempered zone grain structure between passes and due to solidification and less dendritic structure formation in all-weld metal in double channel gas metal arc welding.

Effects of Mars Atmosphere on Arc Welds: Phase 2

Science.gov (United States)

Courtright, Z. S.

2018-01-01

Gas tungsten arc welding (GTAW) is a vital fusion welding process widely used throughout the aerospace industry. Its use may be critical for the repair or manufacture of systems, rockets, or facilities on the Martian surface. Aluminum alloy AA2219-T87 and titanium alloy Ti-6Al-4V butt welds have been investigated for weldability and weld properties in a simulated Martian gas environment. The resulting simulated Martian welds were compared to welds made in a terrestrial atmosphere, all of which used argon shielding gas. It was found that GTAW is a process that may be used in a Martian gas environment, not accounting for pressure and gravitational effects, as long as adequate argon shielding gas is used to protect the weld metal. Simulated Martian welds exhibited higher hardness in all cases and higher tensile strength in the case of AA2219-T87. This has been attributed to the absorption of carbon into the fusion zone, causing carbide precipitates to form. These precipitates may act to pin dislocations upon tensile testing of AA2219-T87. Dissolved carbon may have also led to carburization, which may have caused the increase in hardness within the fusion zone of the welds. Based on the results of this experiment and other similar experiments, GTAW appears to be a promising process for welding in a Martian gas environment. Additional funding and experimentation is necessary to determine the effects of the low pressure and low gravity environment found on Mars on GTAW.

The effect of welding process and shielding atmosphere on the AlMg4.5Mn weld metal properties

Energy Technology Data Exchange (ETDEWEB)

Prokic Cvetkovic, Radica; Popovic, Olivera [Belgrade Univ. (Serbia). Faculty of Mechanical Engineering; Burzic, Meri; Jovicic, Radomir [Belgrade Univ. (Serbia). Innovation Center; Kastelec Macura, Sandra [Technikum Taurunum, Zemun (Serbia); Buyukyildirim, Galip [IWE, Istanbul (Turkey)

2013-01-15

In this paper, the AlMg4.5Mn alloy has been welded using tungsten inert gas (TIG) and metal inert gas (MIG) processes with different gas shielding atmospheres. Tensile strength, hardness, impact and fracture toughness, fatigue crack growth parameters ({Delta}K{sub th}, da/dN), as well as microstructure were determined. By comparing results for different gas mixtures, the main conclusion for TIG welding was that increased helium content has an important effect on toughness and fatigue crack growth parameters, whereas its effect on other mechanical properties is not significant. On the other hand, in the case of MIG welding, adding helium does not affect mechanical properties, except the fatigue crack growth rate. It was also established that adding nitrogen (TIG welding) and oxygen (MIG welding) reduces toughness and increases crack growth rate, so their use in shielding mixtures is not recommended. (orig.)

Nuclear Technology. Course 28: Welding Inspection. Module 28-3, Tungsten Inert Gas (TIG), Metal Inert Gas (MIG) and Submerged Arc Welding.

Science.gov (United States)

Espy, John

This third in a series of ten modules for a course titled Welding Inspection presents the apparatus, process techniques, procedures, applications, associated defects, and inspection for the tungsten inert gas, metal inert gas, and submerged arc welding processes. The module follows a typical format that includes the following sections: (1)…

DC graphite plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.; Wilver, P.

1995-01-01

This paper describes the features and benefits of a DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Melter system is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by our industrial society, worldwide, has prompted development of technologies to address the problem. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters; operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, reduce gaseous emissions, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are available in sizes from 50 kg/batch or 250-3,000 kg/hr on a continuous basis

Investigations Of A Pulsed Cathodic Vacuum Arc

Science.gov (United States)

Oates, T. W. H.; Pigott, J.; Denniss, P.; Mckenzie, D. R.; Bilek, M. M. M.

2003-06-01

Cathodic vacuum arcs are well established as a method for producing thin films for coatings and as a source of metal ions. Research into DC vacuum arcs has been going on for over ten years in the School of Physics at the University of Sydney. Recently a project was undertaken in the school to design and build a pulsed CVA for use in the investigation of plasma sheaths and plasma immersion ion implantation. Pulsed cathodic vacuum arcs generally have a higher current and plasma density and also provide a more stable and reproducible plasma density than their DC counterparts. Additionally it has been shown that if a high repetition frequency can be established the deposition rate of pulsed arcs is equal to or greater than that of DC arcs with a concomitant reduction in the rate of macro-particle formation. We present here results of our investigations into the building of a center-triggered pulsed cathodic vacuum arc. The design of the power supply and trigger mechanism and the geometry of the anode and cathode are examined. Observations of type I and II arc spots using a CCD camera, and cathode spot velocity dependence on arc current will be presented. The role of retrograde motion in a high current pulsed arc is discussed.

Investigations Of A Pulsed Cathodic Vacuum Arc

International Nuclear Information System (INIS)

Oates, T.W.H.; Pigott, J.; Denniss, P.; Mckenzie, D.R.; Bilek, M.M.M.

2003-01-01

Cathodic vacuum arcs are well established as a method for producing thin films for coatings and as a source of metal ions. Research into DC vacuum arcs has been going on for over ten years in the School of Physics at the University of Sydney. Recently a project was undertaken in the school to design and build a pulsed CVA for use in the investigation of plasma sheaths and plasma immersion ion implantation. Pulsed cathodic vacuum arcs generally have a higher current and plasma density and also provide a more stable and reproducible plasma density than their DC counterparts. Additionally it has been shown that if a high repetition frequency can be established the deposition rate of pulsed arcs is equal to or greater than that of DC arcs with a concomitant reduction in the rate of macro-particle formation. We present here results of our investigations into the building of a center-triggered pulsed cathodic vacuum arc. The design of the power supply and trigger mechanism and the geometry of the anode and cathode are examined. Observations of type I and II arc spots using a CCD camera, and cathode spot velocity dependence on arc current will be presented. The role of retrograde motion in a high current pulsed arc is discussed

Radiation Build-Up In Shielding Of Low Activity High Energia Gamma Source

International Nuclear Information System (INIS)

Helfi-Yuliati; Mukhlis-Akhadi

2003-01-01

Research to observe radiation build-up factor (b) in aluminium (Al), iron (Fe) and lead (Pb) for shielding of gamma radiation of high energy from 137 cs (E γ : 662 keV) source and 60 Co (E γ : 1332 keV) of low activity sources has been carried out. Al with Z =13 represent metal of low atomic number, Fe with Z =26 represent metal of medium atomic number, and Pb with Z = 82 represent metal of high atomic number. Low activity source in this research is source which if its dose rate decrease to 3 % of its initial dose rate became safe for the workers. Research was conducted by counting of radiation intensity behind shielding with its thickness vary from 1 to 5 times of half value thickness (HVT). NaI(TI) detector which connected to multi channel analyzer (MCA) was used for the counting. Calculation result show that all of b value are close to 1 (b ∼ 1) for all kinds of metals. No radiation build-up factor is required in estimating the shielding thickness from several kinds of metals for low activity of high energy gamma source. (author)

Addition of electric arc furnace dust in hot metal changing the form of addition

International Nuclear Information System (INIS)

Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Vieira, Estefano Aparecido; Telles, Victor Bridi; Grillo, Felipe Fardin; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

2014-01-01

This research aims to study the incorporation of the mass of electric arc furnace dust (EAFD), by addition in hot metal (1.78% Si) at a temperature of 1,400 degrees Celsius. The EAFD is from a steel plant producing long steel. The addition of the EAFD was as received, in the form of briquettes without agitation of the hot metal and in the form of briquettes with agitation of the hot metal. Previously, the EAFD was characterized using the following techniques: chemical analysis, size analysis, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) microanalysis. The achievement of fusion experiments in laboratory scale, took place in a vertical tubular furnace with temperature control. The fusion experiments to assess the incorporation of EAFD mass used graphite crucibles. After cooling, the hot metal and the slag, remaining in the crucible, were weighed to do a mass balance. A flow of inert gas (argon) was maintained inside the furnace during the experiments. Results show that the experiment with addition of EAFD as received presents the best result of incorporating the mass of the final hot metal (1.73%) combined with the lowest percentage of volatilized mass of EAFD (46.52%). The experiment addition of EAFD in the form of briquette with agitation of hot metal presents the lowest percentage of slag mass (4.58%). The zinc content of volatilized EAFD (64.30%) is higher than the zinc content of the imported ore concentrate (52%) and zinc content of the national ore concentrate (12% to 39%). The presence of lead and cadmium in the slag characterizing it as a hazardous solid waste. (author)

A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

Science.gov (United States)

Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

2011-07-01

An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

Comportamiento del tiempo de duración, la frecuencia de los cortocircuitos y la conductividad eléctrica durante el reencendido del arco en la soldadura SMAW (AC con electrodos E6013 Behavior of short-circuit frequency and duration time and electrical conductivity on arc turn- on during SMAW (AC with E6013 electrodes

Directory of Open Access Journals (Sweden)

Alejandro García Rodríguez

2009-03-01

Full Text Available El presente trabajo tiene como objetivo la evaluación del comportamiento del tiempo de duración, la frecuencia de los cortocircuitos y la conductividad durante el reencendido del arco en el proceso de soldadura SMAW (Shielded Metal Arc Welding, con corriente alterna y electrodos E6013. El análisis estadístico no-paramétrico garantiza un procesamiento robusto de los datos, atenuando la influencia de valores atípicos y errores derivados del empleo de aproximaciones a distribuciones continuas conocidas. La mediana y la mediana de la desviación absoluta (MAD, respecto a la mediana de los datos, constituyen los estimadores de localización y dispersión utilizados, respectivamente. El electrodo, en el régimen de 160 A, presenta una mayor estabilidad, en el aporte metálico, dada por el menor valor del MAD promedio del período de cortocircuito (39,36 ms y de la duración del cortocircuito (1,43 ms, reafirmada con la presencia de una mayor conductividad eléctrica durante el reencendido (1766,17x10-3 S·s-1.The objective of this work is the valuation of the behavior of short-circuits frequency and duration time and electrical conductivity on arc reigniting in SMAW (Shielded Metal Arc Welding process with alternate current and E6013 electrodes. The non parametric statistic analysis realize a robust data processing, minimizing the outliers influence and mistakes derivates about employ of approximations to well know continues distributions. The median and the median absolute deviation (MAD respect to median of the data are the localization and dispersion estimators used, respectively. The electrode at 160 A present a better stability on metal transference supported on the most little value of MAD for the period of transference (39,36 ms, and the MAD of the short-circuit duration (1,43 ms, according with the presence of a major electric conductivity during the arc reigniting (1766,17x10-3 S·s-1.

Characterization of the behaviour of the electric arc during VAR of a Ti alloy

Science.gov (United States)

Chapelle, P.; Noël, C.; Risacher, A.; Jourdan, J.; Jourdan, J.; Jardy, A.

2016-07-01

In this paper, we report experimental results based on the direct observation of the electric arc behaviour during vacuum arc remelting of a Ti alloy. These results were obtained in a specifically instrumented industrial furnace using high speed framing camera and optical emission spectroscopy, for a current density level of the order of 10 A/cm2 and a gap length of a few centimetres. It was observed that the arc exhibits a similar operating regime to that described in the literature for the case of Inconel 718 and Zr alloy electrodes. The arc structure corresponds essentially to that of a diffuse metal vapor arc with separate and rapidly moving cathode spots. Several critical parameters of the cathode spots, including their current, size and velocity, and of the interelectrode plasma were evaluated. Also, the interactions between the arc operation and the transfer of metal drops in the interelectrode gap were investigated. Three modes of transfer of the liquid metal drops in the interelectrode gap have been identified depending on the gap length: drop falling, drip short and drop erosion induced by the cathode spots.

An approach for optimizing arc welding applications

International Nuclear Information System (INIS)

Chapuis, Julien

2011-01-01

The dynamic and transport mechanisms involved in the arc plasma and the weld pool of arc welding operations are numerous and strongly coupled. They produce a medium the magnitudes of which exhibit rapid time variations and very marked gradients which make any experimental analysis complex in this disrupted environment. In this work, we study the TIG and MIG processes. An experimental platform was developed to allow synchronized measurement of various physical quantities associated with welding (process parameters, temperatures, clamping forces, metal transfer, etc.). Numerical libraries dedicated to applied studies in arc welding are developed. They enable the treatment of a large flow of data (signals, images) with a systematic and global method. The advantages of this approach for the enrichment of numerical simulation and arc process control are shown in different situations. Finally, this experimental approach is used in the context of the chosen application to obtain rich measurements to describe the dynamic behavior of the weld pool in P-GMAW. Dimensional analysis of these experimental measurements allows to identify the predominant mechanisms involved and to determine experimentally the characteristic times associated. This type of approach includes better description of the behavior of a macro-drop of molten metal or the phenomena occurring in the humping instabilities. (author)

Innovative technologies for Faraday shield cooling

International Nuclear Information System (INIS)

Rosenfeld, J.H.; Lindemuth, J.E.; North, M.T.; Goulding, R.H.

1995-01-01

Alternative advanced technologies are being evaluated for use in cooling the Faraday shields used for protection of ion cyclotron range of frequencies (ICR) antennae in Tokamaks. Two approaches currently under evaluation include heat pipe cooling and gas cooling. A Monel/water heat pipe cooled Faraday shield has been successfully demonstrated. Heat pipe cooling offers the advantage of reducing the amount of water discharged into the Tokamak in the event of a tube weld failure. The device was recently tested on an antenna at Oak Ridge National Laboratory. The heat pipe design uses inclined water heat pipes with warm water condensers located outside of the plasma chamber. This approach can passively remove absorbed heat fluxes in excess of 200 W/cm 2 ;. Helium-cooled Faraday shields are also being evaluated. This approach offers the advantage of no liquid discharge into the Tokamak in the event of a tube failure. Innovative internal cooling structures based on porous metal cooling are being used to develop a helium-cooled Faraday shield structure. This approach can dissipate the high heat fluxes typical of Faraday shield applications while minimizing the required helium blower power. Preliminary analysis shows that nominal helium flow and pressure drop can sufficiently cool a Faraday shield in typical applications. Plans are in progress to fabricate and test prototype hardware based on this approach

Research of glass fibre used in the electromagnetic wave shielding and absorption composite material

Science.gov (United States)

Xu, M.; Jia, F.; Bao, H. Q.; Cui, K.; Zhang, F.

2016-07-01

Electromagnetic shielding and absorption composite material plays an important role in the defence and economic field. Comparing with other filler, Glass fibre and its processed product—metal-coated glass fibre can greatly reduce the material's weight and costs, while it still remains the high strength and the electromagnetic shielding effectiveness. In this paper, the electromagnetic absorption mechanism and the reflection mechanism have been investigated as a whole, and the shielding effectiveness of the double-layer glass fibre composite material is mainly focused. The relationship between the shielding effectiveness and the filled glass fibre as well as its metal-coated product's parameters has also been studied. From the subsequent coaxial flange and anechoic chamber analysis, it can be confirmed that the peak electromagnetic shielding effectiveness of this double-layer material can reach -78dB while the bandwidth is from 2GHz to 18GHz.

Simulation of particle nucleation and growth in transferred arc thermal plasma system

International Nuclear Information System (INIS)

Tak, A.K.; Das, A.K.

2014-01-01

A two dimensional model has been applied to analyze the arc-anode interaction and fluid flow in a transferred arc based system used for producing metal and ceramic nano-powder. Computational domain consists of an aluminium anode and a transferred arc plasma torch located in water cooled cylindrical chamber. Various user defined subroutines have been developed and interfaced to commercial CFD code to model the plasma flow in the torch and its interaction with anode. Computations were done for various arc currents and flow rates of plasma forming gas. Exchange of heat and current between plasma and anode is computed. Effect of electromagnetic forces on the fluid flow is analyzed. Spatial distribution of variables such as temperature, velocity, current density, Lorentz forces has also been computed. Simulations show a strong flow recirculation and resulting arc contraction near the anode surface. We have discussed how the change in fluid flow under electromagnetic forces will affect the rate of metal evaporation and flow of vapors in the plasma gas

Computational Modeling of Arc-Slag Interaction in DC Furnaces

Science.gov (United States)

Reynolds, Quinn G.

2017-02-01

The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

Photonic Bandgap (PBG) Shielding Technology

Science.gov (United States)

Bastin, Gary L.

2007-01-01

Photonic Bandgap (PBG) shielding technology is a new approach to designing electromagnetic shielding materials for mitigating Electromagnetic Interference (EM!) with small, light-weight shielding materials. It focuses on ground planes of printed wiring boards (PWBs), rather than on components. Modem PSG materials also are emerging based on planar materials, in place of earlier, bulkier, 3-dimensional PBG structures. Planar PBG designs especially show great promise in mitigating and suppressing EMI and crosstalk for aerospace designs, such as needed for NASA's Constellation Program, for returning humans to the moon and for use by our first human visitors traveling to and from Mars. Photonic Bandgap (PBG) materials are also known as artificial dielectrics, meta-materials, and photonic crystals. General PBG materials are fundamentally periodic slow-wave structures in I, 2, or 3 dimensions. By adjusting the choice of structure periodicities in terms of size and recurring structure spacings, multiple scatterings of surface waves can be created that act as a forbidden energy gap (i.e., a range of frequencies) over which nominally-conductive metallic conductors cease to be a conductor and become dielectrics. Equivalently, PBG materials can be regarded as giving rise to forbidden energy gaps in metals without chemical doping, analogous to electron bandgap properties that previously gave rise to the modem semiconductor industry 60 years ago. Electromagnetic waves cannot propagate over bandgap regions that are created with PBG materials, that is, over frequencies for which a bandgap is artificially created through introducing periodic defects

[Study on the arc spectral information for welding quality diagnosis].

Science.gov (United States)

Li, Zhi-Yong; Gu, Xiao-Yan; Li, Huan; Yang, Li-Jun

2009-03-01

Through collecting the spectral signals of TIG and MIG welding arc with spectrometer, the arc light radiations were analyzed based on the basic theory of plasma physics. The radiation of welding arc distributes over a broad range of frequency, from infrared to ultraviolet. The arc spectrum is composed of line spectra and continuous spectra. Due to the variation of metal density in the welding arc, there is great difference between the welding arc spectra of TIG and MIG in both their intensity and distribution. The MIG welding arc provides more line spectra of metal and the intensity of radiation is greater than TIG. The arc spectrum of TIG welding is stable during the welding process, disturbance factors that cause the spectral variations can be reflected by the spectral line related to the corresponding element entering the welding arc. The arc spectrum of MIG welding will fluctuate severely due to droplet transfer, which produces "noise" in the line spectrum aggregation zone. So for MIG welding, the spectral zone lacking spectral line is suitable for welding quality diagnosis. According to the characteristic of TIG and MIG, special spectral zones were selected for welding quality diagnosis. For TIG welding, the selected zone is in ultraviolet zone (230-300 nm). For MIG welding, the selected zone is in visible zone (570-590 nm). With the basic theory provided for welding quality diagnosis, the integral intensity of spectral signal in the selected zone of welding process with disturbing factor was studied to prove the theory. The results show that the welding quality and disturbance factors can be diagnosed with good signal to noise ratio in the selected spectral zone compared with signal in other spectral zone. The spectral signal can be used for real-time diagnosis of the welding quality.

Etching Effect of an Atmospheric DC Arc Plasmatron

International Nuclear Information System (INIS)

Chun, Se Min; Kim, Ji Hun; Kang, In Je; Lee, Heon Ju

2010-01-01

Thermal plasmas (especially arc plasma) were extensively industrialized, principally by aeronautic sector. Cold plasma technologies have been developed in the microelectronics but their vacuum equipment limits their implantation. Plasmas used in dry etching, thin film deposition and surface treatment for display or semiconductor industries are operating at low pressures in very costly due to the use of vacuum equipment and vacuum components. Use of DC arc plasmatrons in welding, soldering, and cutting of metals is well known. A DC-arc plasmatron with high durability was reported to be a suitable device for etching silicon and photo-resist surfaces

Late Neoproterozoic layered mafic intrusion of arc-affinity in the Arabian-Nubian Shield: A case study from the Shahira layered mafic intrusion, southern Sinai, Egypt

Energy Technology Data Exchange (ETDEWEB)

Azer, M.K.; Obeid, M.A.; Gahalan, H.A.

2016-07-01

The Shahira Layered Mafic Intrusion (SLMI), which belongs to the late Neoproterozoic plutonic rocks of the Arabian-Nubian Shield, is the largest layered mafic intrusion in southern Sinai. Field relations indicate that it is younger than the surrounding metamorphic rocks and older than the post-orogenic granites. Based on variation in mineral paragenesis and chemical composition, the SLMI is distinguished into pyroxene-hornblende gabbro, hornblende gabbro and diorite lithologies. The outer zone of the mafic intrusion is characterized by fine-grained rocks (chilled margin gabbroic facies), with typical subophitic and/or microgranular textures. Different rock units from the mafic intrusion show gradational boundaries in between. They show some indications of low grade metamorphism, where primary minerals are transformed into secondary ones. Geochemically, the Shahira layered mafic intrusion is characterized by enrichment in LILE relative to HFSE (e.g. Nb, P, Zr, Ti, Y), and LREE relative to HREE [(La/Lu)n= 4.75–8.58], with subalkaline characters. It has geochemical characteristics of pre-collisional arc-type environment. The geochemical signature of the investigated gabbros indicates partial melting of mantle wedge in a volcanic-arc setting, being followed by fractional crystallization and crustal contamination. Fractional crystallization processes played a vital role during emplacement of the Shahira intrusion and evolution of its mafic and intermediate rock units. The initial magma was evolved through crystallization of hornblende which was caused by slight increasing of H2O in the magma after crystallization of liquidus olivine, pyroxene and Ca-rich plagioclase. The gabbroic rocks crystallized at pressures between 4.5 and 6.9kbar (~15–20km depth). Whereas, the diorites yielded the lowest crystallization pressure between 1.0 to 4.4Kbar (<10km depth). Temperature was estimated by several geothermometers, which yielded crystallization temperatures ranging from 835

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

OpenAIRE

Kechagias John; Petousis Markos; Vidakis Nectarios; Mastorakis Nikos

2017-01-01

Plasma Arc Cutting (PAC) is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min), torch standoff distance (mm), and arc voltage (volts). Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For ...

Mechanical design of the TIBER breeding shield

Energy Technology Data Exchange (ETDEWEB)

Rathke, J.; Deutsch, L. (Grumman Corp., Bethpage, NY (USA). Space Systems Div.)

1989-04-01

TIBER features a segmented shield assembly that provides the nuclear shielding for the superconducting toroidal field coils. In addition to its primary function, the shield also provides tritium breeding through the use of water coolant that contains 16 wt% dissolved lithium nitrate. Because the TIBER reactor need not provide electrical power, the coolant is maintained at low pressure (0.2 MPa) and low temperature (75/sup 0/C). The shield is made in several segments to facilitate assembly and allow for replacement of high heat flux components (divertor blades). The segments are designated as inboard, outboard, upper, lower, and divertor modules. In total, there are 96 separate modules in the machine, consisting of six different types. The design features of the different modules vary primarily depending on the thickness of the shield in a given location. The very thick outboard shield has a breeding zone in the inboard portion of the module, with a shielding zone behind it. The breeding zone consists of a stainless steel casing filled with beryllium spheres. The shielding zone consists of the same casing filled with steel spheres. Both of these zones have lithiated water circulated throughout to provide cooling and breeding. In zones with minimal thickness, tungsten alloys are used to achieve the required shielding. These alloys are incoprorated in subassemblies utilizing stainless steel casings surrounding blocks of tungsten heavy metal alloy. These are infiltrated with lead on final assembly to form a thermally continuous panel. Several of these panels are then assembled into an outer stainless steel case to form an inboard module. These modules also use the lithiated coolant. The details of the design are presented and discussed. (orig.).

Recuperation of ISR Dipole Magnet Yokes for Use as Shielding for the LHC Beam Dumps TDE

CERN Document Server

Ross, M

1999-01-01

The quantity of iron shielding required for two LHC dumps was estimated at about 1500 tons. Possible sources of slightly irradiated iron shielding were considered, in particular, the ISR dipole yokes, which were stocked in the I2. Of rectangular form and weighing 22 tons each, they were well suited to the LHC dump geometry. Furthermore, they were to all intents and purposes non-radioactive. The preferred solution was to cut off four lifting pads and three support plates using arc/air equipment, seal temporarily each end with shutters, fit two lifting "anchor" pins, and fill with concrete.

Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

Directory of Open Access Journals (Sweden)

A. Nikitin

2017-01-01

Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

Method of triggering the vacuum arc in source with a resistor

International Nuclear Information System (INIS)

Zheng Le; Lan Zhaohui; Long Jidong; Peng Yufei; Li Jie; Yang Zhen; Dong Pan; Shi Jinshui

2014-01-01

Background: The metal vapor vacuum arc (MEVVA) ion source is a common source which provides strong metal ion flow. To trigger this ion source, a high-voltage trigger pulse generator and a high-voltage isolation pulse transformer are needed, which makes the power supply system complex. Purpose: To simplify the power supply system, a trigger method with a resistor was introduced, and some characteristics of this method were studied. Methods: The ion flow provided by different main arc current was measured, as well as the trigger current. The main arc current and the ion current were recorded with different trigger resistances. Results: Experimental results showed that, within a certain range of resistances, the larger the resistance value, the more difficult it was to success fully trigger the source. Meanwhile, the main arc rising edge became slower on the increasing in the trigger time. However, the resistance value increment had hardly impact on the intensity of ion flow extracted in the end, The ion flow became stronger with the increasing main arc current. Conclusion: The power supply system of ion source is simplified by using the trigger method with a resistor. Only a suitable resistor was needed to complete the conversion process from trigger to arc initiating. (authors)

Inspection of the hydrogen gas pressure with metal shield by cold neutron radiography at CMRR

Energy Technology Data Exchange (ETDEWEB)

Li, Hang; Cao, Chao; Huo, Heyong; Wang, Sheng; Wu, Yang; Yin, Wei; Sun, Yong; Liu, Bin; Tang, Bin [Institute of Nuclear Physics and Chemistry, Chinese Academy of Engineering Physics, Mianyang (China); Key Laboratory of Neutron Physics, Chinese Academy of Engineering Physics, Mianyang (China)

2017-04-11

The inspection of the process of gas pressure change is important for some applications (e.g. gas tank stockpile or two phase fluid model) which need quantitative and non-touchable measurement. Neutron radiography provides a suitable tool for such investigations with nice resolution. The quantitative cold neutron radiography (CNR) is developed at China Mianyang Research Reactor (CMRR) to measure the hydrogen gas pressure with metal shield. Because of the high sensitivity to hydrogen, even small change of the hydrogen pressure can be inspected by CNR. The dark background and scattering neutron effect are both corrected to promote measurement precision. The results show that CNR can measure the hydrogen gas pressure exactly and the pressure value average relative error between CNR and barometer is almost 1.9%.

Hybrid laser-gas metal arc welding (GMAW) of high strength steel gas transmission pipelines

Energy Technology Data Exchange (ETDEWEB)

Harris, Ian D.; Norfolk, Mark I. [Edison Welding Institute (EWI), Columbus, Ohio (United States)

2009-07-01

Hybrid Laser/arc welding process (HLAW) can complete 5G welds, assure weld soundness, material properties, and an acceptable geometric profile. Combining new lasers and pulsed gas metal arc welding (GMAW-P) has led to important innovations in the HLAW process, increasing travel speed for successful root pass welding. High power Yb fiber lasers allow a 10 kW laser to be built the size of a refrigerator, allowing portability for use on the pipeline right-of-way. The objective was to develop and apply an innovative HLAW system for mechanized welding of high strength, high integrity, pipelines and develop 5G welding procedures for X80 and X100 pipe, including mechanical testing to API 1104. A cost-matched JIP developed a prototype HLAW head based on a commercially available bug and band system (CRC-Evans P450). Under the US Department of Transportation (DOT) project, the subject of this paper, the system was used to advance pipeline girth welding productivity. External hybrid root pass welding achieved full penetration welds with a 4-mm root at a travel speed of 2.3-m/min. Welds were made 'double down' using laser powers up to 10 kW and travel speeds up to 3-m/min. The final objective of the project was to demonstrate the hybrid LBW/GMAW system under simulated field conditions. (author)

Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

Energy Technology Data Exchange (ETDEWEB)

Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

2009-07-01

This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

The Tower Shielding Facility: Its glorious past

Energy Technology Data Exchange (ETDEWEB)

Muckenthaler, F.J.

1997-05-07

The Tower Shielding Facility (TSF) is the only reactor facility in the US that was designed and built for radiation-shielding studies in which both the reactor source and shield samples could be raised into the air to allow measurements to be made without interference from ground scattering or other spurious effects. The TSF proved its usefulness as many different programs were successfully completed. It became active in work for the Defense Atomic Support Agency (DASA) Space Nuclear Auxiliary Power, Defense Nuclear Agency, Liquid Metal Fast Breeder Reactor Program, the Gas-Cooled and High-Temperature Gas-Cooled Reactor programs, and the Japanese-American Shielding Program of Experimental Research, just to mention a few of the more extensive ones. The history of the TSF as presented in this report describes the various experiments that were performed using the different reactors. The experiments are categorized as to the programs which they supported and placed in corresponding chapters. The experiments are described in modest detail, along with their purpose when appropriate. Discussion of the results is minimal, but references are given to more extensive topical reports.

The Tower Shielding Facility: Its glorious past

International Nuclear Information System (INIS)

Muckenthaler, F.J.

1997-01-01

The Tower Shielding Facility (TSF) is the only reactor facility in the US that was designed and built for radiation-shielding studies in which both the reactor source and shield samples could be raised into the air to allow measurements to be made without interference from ground scattering or other spurious effects. The TSF proved its usefulness as many different programs were successfully completed. It became active in work for the Defense Atomic Support Agency (DASA) Space Nuclear Auxiliary Power, Defense Nuclear Agency, Liquid Metal Fast Breeder Reactor Program, the Gas-Cooled and High-Temperature Gas-Cooled Reactor programs, and the Japanese-American Shielding Program of Experimental Research, just to mention a few of the more extensive ones. The history of the TSF as presented in this report describes the various experiments that were performed using the different reactors. The experiments are categorized as to the programs which they supported and placed in corresponding chapters. The experiments are described in modest detail, along with their purpose when appropriate. Discussion of the results is minimal, but references are given to more extensive topical reports

INFLUENCE OF CHEMICAL COMPOUNDS ON THE FORMING OF WELDING ARC

Directory of Open Access Journals (Sweden)

I. О. Vakulenko

2014-10-01

Full Text Available Purpose. The purpose of work is a comparative analysis of chemical compounds influence on the process of forming arc welding and condition of its burning. Methodology. A wire with diameter 3 mm of low carbon steel with contain of carbon 0.15% was material for electrode. As chemical compounds, which determine the terms of arc welding forming the following compounds were used: kaolin; CaCO3 with admixtures of gypsum up to 60%; SiO2 and Fe − Si with the iron concentration up to 50%. Researches were conducted using the direct electric current and arc of reverse polarity. As a source of electric current a welding transformer of type PSO-500n was used. On the special stand initial gap between the electrode and metal plate was 1-1.5 mm. The inter electrode space was filled with the probed chemical compound and the electric arc was formed. At the moment of arc forming the values of electric current and arc voltage were determined. After the natural break of electric arc, the final gap value between electrodes was accepted as a maximal value of arc length. Findings. Experimentally the transfer of metal in interelectrode space corresponded to the tiny drop mechanism. According to external signs the relation between maximal arc length and the power of electric current has the form of exponential dependence. Specific power of electric arc at the moment of arc forming per unit of its length characterizes the environment in the interelectrode space. Originality. 1 Based on the analysis of influence of the studied chemical compounds on the formation processes of electric arc the inversely proportional relationship between the power of the electric current and the maximum arc length until the moment of its natural break is defined. 2 Ratio between the maximal arc length and the power of electric current, with the sufficiently high coefficient of correlation is submitted to the exponential dependence. Influence of the compounds under study on the process of

Double-layer neutron shield design as neutron shielding application

Science.gov (United States)

Sariyer, Demet; Küçer, Rahmi

2018-02-01

The shield design in particle accelerators and other high energy facilities are mainly connected to the high-energy neutrons. The deep penetration of neutrons through massive shield has become a very serious problem. For shielding to be efficient, most of these neutrons should be confined to the shielding volume. If the interior space will become limited, the sufficient thickness of multilayer shield must be used. Concrete and iron are widely used as a multilayer shield material. Two layers shield material was selected to guarantee radiation safety outside of the shield against neutrons generated in the interaction of the different proton energies. One of them was one meter of concrete, the other was iron-contained material (FeB, Fe2B and stainless-steel) to be determined shield thicknesses. FLUKA Monte Carlo code was used for shield design geometry and required neutron dose distributions. The resulting two layered shields are shown better performance than single used concrete, thus the shield design could leave more space in the interior shielded areas.

Efficacy of corneal eye shields in protecting patients' eyes from laser irradiation.

Science.gov (United States)

Russell, S W; Dinehart, S M; Davis, I; Flock, S T

1996-07-01

The continuing development of new types and applications of lasers has appeared to surpass the development of specific eye protection for these lasers. There are a variety of eye shields on the market, but few are specifically designed for laser protection. Our purpose was to test a variety of eye shields by two parameters, light transmission and temperature rise, and to determine from these measurements the most protective shield for patients. We tested four plastic shields, one metal shield, and two sets of tanning goggles for temperature rise and light transmission when irradiated with a beam from a flashlamp-pumped, pulsed-dye laser. The temperature rise at the surface of the shield opposite the laser impacts was no more than 0.2 degree C in any case. White light was transmitted at significant levels through several of the shields, but yellow light transmittance was noted only through the green eye shield. Our measurements indicate that all except the green shield appeared safe from transmission of the 585-nm radiant energy. However, the optimal laser eye shield, in our opinion, would be a composite of several different shields' characteristics.

Acetabular bone density and metal ions after metal-on-metal versus metal-on-polyethylene total hip arthroplasty; short-term results

NARCIS (Netherlands)

Zijlstra, Wierd P.; van der Veen, Hugo C.; van den Akker-Scheek, Inge; Zee, Mark J. M.; Bulstra, Sjoerd K.; van Raay, Jos J. A. M.

Information on periprosthetic acetabular bone density is lacking for metal-on-metal total hip arthroplasties. These bearings use cobalt-chromium instead of titanium acetabular components, which could lead to stress shielding and hence periprosthetic bone loss. Cobalt and chromium ions have

Plasma arc melting of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.; Patterson, R.A.; Haun, R.

1994-01-01

Los Alamos has several applications for high temperature, oxidation and liquid-metal corrosion resistant materials. Further, materials property constraints are dictated by a requirement to maintain low density; e.g., less than the density of stainless steel. Liquid metal compatibility and density requirements have driven the research toward the Ti-Ta system with an upper bound of 60 wt% Ta-40 wt% Ti. Initial melting of these materials was performed in a small button arc melter with several hundred grams of material; however, ingot quantities were soon needed. But, refractory metal alloys whose constituents possess very dissimilar densities, melting temperatures and vapor pressures pose significant difficulty and require specialized melting practices. The Ti-Ta alloys fall into this category with the density of tantalum 16.5 g/cc and that of titanium 4.5 g/cc. Melting is further complicated by the high melting point of Ta(3020 C) and the relatively low boiling point of Ti(3287 C). Previous electron beam melting experience with these materials resulted, in extensive vaporization of the titanium and poor chemical homogeneity. Vacuum arc remelting(VAR) was considered as a melting candidate and discarded due to density and vapor pressure issues associated with electron beam. Plasma arc melting offered the ability to supply a cover gas to deal with vapor pressure issues as well as solidification control to help with macrosegregation in the melt and has successfully produced high quality ingots of the Ti-Ta alloys

Vacuum arc ion sources - micro to macro

International Nuclear Information System (INIS)

MacGill, R.A.; Dickinson, M.R.; Brown, I.G.

1995-08-01

Vacuum arc ion sources provide a convenient tool for the production of intense beams of metal ions. The sources are relatively easy to construct and they can produce beams from all of the solid metals as well as of compounds, alloys and mixtures. We have made a number of different kinds of such sources over the course of our development work at LBL in the past decade, from very small open-quote thumb-size close-quote versions to a very large one with 50-cm diameter extractor. Beam current ranges from a few milliamperes up to almost 10 amperes and extraction voltage from about 1 kV to 100 kV. Multicathode versions have been made so that one can switch between metal ion species simply and quickly. Most of the sources have been operated in a repetitively pulsed mode, and we've tested a dc version also. Here we outline some construction features of the array of vacuum arc ion sources that we've developed and used, and describe their performance and limitations

Shielding methods development in the United States

International Nuclear Information System (INIS)

Mynatt, F.R.

1977-01-01

A generalized shielding methodology has been developed in the U.S.A. that is adaptable to the shielding analyses of all reactor types. Thus far used primarily for liquid-metal fast breeder reactors, the methodology includes several component activities: (1) developing methods for calculating radiation transport through reactor-shield systems; (2) processing cross-section libraries; (3) performing design calculations for specific systems; (4) performing and analyzing pertinent integral experiments; (5) performing sensitivity studies on both the design calculations and the experimental analyses; and, finally, (6) calculating shield design parameters and their uncertainties. The criteria for the methodology are a 5 to 10 percent accuracy for responses at locations near the core and a factor of 2 accuracy for responses at distant locations. The methodology has been successfully adapted to most in-vessel and ex-vessel problems encountered in the shield analyses of the Fast Flux Test Facility and the Fast Flux Test Facility and the Clinch River Breeder Reactor; however, improved techniques are needed for calculating regions in which radiation streaming is dominant. Areas of the methodology in which significant progress has recently been made are those involving the development of cross-section libraries, sensitivity analysis methods, and transport codes

INFLUENCE OF CHEMICAL COMPOUNDS ON THE FORMING OF ELECTRIC ARC

Directory of Open Access Journals (Sweden)

I. O. Vakulenko

2014-07-01

Full Text Available Purpose. The purpose of work is a comparative analysis of chemical compounds influence on the process of electric arc forming and condition of its burning. Methodology. Material for an electrode was a wire 3 mm in diameter of low carbon steel with contain of carbon 0.15%. As chemical compounds, which determine the terms of forming of arc welding were used kaolin; CaCO3 with the admixtures of gypsum to 60%; SiO2 and Fe – Si with the iron concentration to 50%. Researches were conducted at the use of direct electric current and the arc of reverse polarity. As a source of electric current the welding transformer of type PSO-500 was used. On the special stand an initial gap between the electrode and metal-plate was equal to 1–1.5 mm. The interelectrode interval was filled with the probed chemical compounds and it was formed an electric arc. In the moment of electric arc arise the values of electric current and the arc voltage were determined. After the natural break of electric arc, the final size of the gap between electrodes was accepted as the maximal value of the arc lengths. Findings. In the conditions of experiment the metal transfer in interelectrode interval corresponded to the drop mechanism. According to external characteristics the ratio between the maximal arc length and the power of electric discharge has the appearance of exponential dependence. Specific power of electric arc characterizes environment of interelectrode interval in the moment of arc forming per unit of its length. Originality. 1. On the basis of influence analysis of the studied chemical compounds on the formation processes of electric arc inversely proportional relationship between the power of the electric current and the maximum arc length to the moment of its natural break is defined. 2. The ratio between the maximal arc length and the power of electric current with sufficiently high correlation coefficient is subjected to the exponential dependence. Influence of

Space Shielding Materials for Prometheus Application

Energy Technology Data Exchange (ETDEWEB)

R. Lewis

2006-01-20

At the time of Prometheus program restructuring, shield material and design screening efforts had progressed to the point where a down-selection from approximately eighty-eight materials to a set of five ''primary'' materials was in process. The primary materials were beryllium (Be), boron carbide (B{sub 4}C), tungsten (W), lithium hydride (LiH), and water (H{sub 2}O). The primary materials were judged to be sufficient to design a Prometheus shield--excluding structural and insulating materials, that had not been studied in detail. The foremost preconceptual shield concepts included: (1) a Be/B{sub 4}C/W/LiH shield; (2) a Be/B{sub 4}C/W shield; (3) and a Be/B{sub 4}C/H{sub 2}O shield. Since the shield design and materials studies were still preliminary, alternative materials (e.g., {sup nal}B or {sup 10}B metal) were still being screened, but at a low level of effort. Two competing low mass neutron shielding materials are included in the primary materials due to significant materials uncertainties in both. For LiH, irradiation-induced swelling was the key issue, whereas for H{sub 2}O, containment corrosion without active chemistry control was key, Although detailed design studies are required to accurately estimate the mass of shields based on either hydrogenous material, both are expected to be similar in mass, and lower mass than virtually any alternative. Unlike Be, W, and B{sub 4}C, which are not expected to have restrictive temperature limits, shield temperature limits and design accommodations are likely to be needed for either LiH or H{sub 2}O. The NRPCT focused efforts on understanding swelting of LiH, and observed, from approximately fifty prior irradiation tests, that either casting ar thorough out-gassing should reduce swelling. A potential contributor to LiH swelling appears to be LiOH contamination due to exposure to humid air, that can be eliminated by careful processing. To better understand LiH irradiation performance and

Workplace exposure to nanoparticles from gas metal arc welding process

International Nuclear Information System (INIS)

Zhang, Meibian; Jian, Le; Bin, Pingfan; Xing, Mingluan; Lou, Jianlin; Cong, Liming; Zou, Hua

2013-01-01

Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

Workplace exposure to nanoparticles from gas metal arc welding process

Energy Technology Data Exchange (ETDEWEB)

Zhang, Meibian [Zhejiang Provincial Center for Disease Control and Prevention (China); Jian, Le [Curtin University of Technology, School of Public Health, Curtin Health Innovation Research Institute (Australia); Bin, Pingfan [Wujin District Center for Disease Control and Prevention (China); Xing, Mingluan [Zhejiang Provincial Center for Disease Control and Prevention (China); Lou, Jianlin [Zhejiang Academy of Medical Sciences (China); Cong, Liming; Zou, Hua, E-mail: hzou@cdc.zj.cn [Zhejiang Provincial Center for Disease Control and Prevention (China)

2013-11-15

Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

Efficient use of power in electric arc furnaces

Energy Technology Data Exchange (ETDEWEB)

Freeman, E R; Medley, J E

1978-02-01

The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

Analysis methods for Kevlar shield response to rotor fragments

Science.gov (United States)

Gerstle, J. H.

1977-01-01

Several empirical and analytical approaches to rotor burst shield sizing are compared and principal differences in metal and fabric dynamic behavior are discussed. The application of transient structural response computer programs to predict Kevlar containment limits is described. For preliminary shield sizing, present analytical methods are useful if insufficient test data for empirical modeling are available. To provide other information useful for engineering design, analytical methods require further developments in material characterization, failure criteria, loads definition, and post-impact fragment trajectory prediction.

Comparison of calculational methods for liquid metal reactor shields

International Nuclear Information System (INIS)

Carter, L.L.; Moore, F.S.; Morford, R.J.; Mann, F.M.

1985-09-01

A one-dimensional comparison is made between Monte Carlo (MCNP), discrete ordinances (ANISN), and diffusion theory (MlDX) calculations of neutron flux and radiation damage from the core of the Fast Flux Test Facility (FFTF) out to the reactor vessel. Diffusion theory was found to be reasonably accurate for the calculation of both total flux and radiation damage. However, for large distances from the core, the calculated flux at very high energies is low by an order of magnitude or more when the diffusion theory is used. Particular emphasis was placed in this study on the generation of multitable cross sections for use in discrete ordinates codes that are self-shielded, consistent with the self-shielding employed in the generation of cross sections for use with diffusion theory. The Monte Carlo calculation, with a pointwise representation of the cross sections, was used as the benchmark for determining the limitations of the other two calculational methods. 12 refs., 33 figs

Shielding practice

International Nuclear Information System (INIS)

Sauermann, P.F.

1985-08-01

The basis of shielding practice against external irradiation is shown in a simple way. For most sources of radiation (point sources) occurring in shielding practice, the basic data are given, mainly in the form of tables, which are required to solve the shielding problems. The application of these data is explained and discussed using practical examples. Thickness of shielding panes of glove boxes for α and β radiation; shielding of sealed γ-radiography sources; shielding of a Co-60 radiation source, and of the manipulator panels for hot cells; damping factors for γ radiation and neutrons; shielding of fast and thermal neutrons, and of bremsstrahlung (X-ray tubes, Kr-85 pressure gas cylinders, 42 MeV betatrons, 20 MeV linacs); two-fold shielding (lead glass windows for hot cells, 14 MeV neutron generators); shielding against scattered radiation. (orig./HP) [de

The cathode material for a plasma-arc heater

Science.gov (United States)

Yelyutin, A. V.; Berlin, I. K.; Averyanov, V. V.; Kadyshevskii, V. S.; Savchenko, A. A.; Putintseva, R. G.

1983-11-01

The cathode of a plasma arc heater experiences a large thermal load. The temperature of its working surface, which is in contact with the plasma, reaches high values, as a result of which the electrode material is subject to erosion. Refractory metals are usually employed for the cathode material, but because of the severe erosion do not usually have a long working life. The most important electrophysical characteristic of the electrode is the electron work function. The use of materials with a low electron work function allows a decrease in the heat flow to the cathode, and this leads to an increase in its erosion resistance and working life. The electroerosion of certain materials employed for the cathode in an electric arc plasma generator in the process of reduction smelting of refractory metals was studied.

Hydrogen Induced Cracking of Drip Shield

Energy Technology Data Exchange (ETDEWEB)

G. De

2003-02-24

One potential failure mechanism for titanium and its alloys under repository conditions is via the absorption of atomic hydrogen in the metal crystal lattice. The resulting decreased ductility and fracture toughness may lead to brittle mechanical fracture called hydrogen-induced cracking (HIC) or hydrogen embrittlement. For the current design of the engineered barrier without backfill, HIC may be a problem since the titanium drip shield can be galvanically coupled to rock bolts (or wire mesh), which may fall onto the drip shield, thereby creating conditions for hydrogen production by electrochemical reaction. The purpose of this scientific analysis and modeling activity is to evaluate whether the drip shield will fail by HIC or not under repository conditions within 10,000 years of emplacement. This Analysis and Model Report (AMR) addresses features, events, and processes related to hydrogen induced cracking of the drip shield. REV 00 of this AMR served as a feed to ''Waste Package Degradation Process Model Report'' and was developed in accordance with the activity section ''Hydrogen Induced Cracking of Drip Shield'' of the development plan entitled ''Analysis and Model Reports to Support Waste Package PMR'' (CRWMS M&O 1999a). This AMR, prepared according to ''Technical Work Plan for: Waste Package Materials Data Analyses and Modeling'' (BSC 2002), is to feed the License Application.

Fundamental study on metal plating removal using pulsed power technology

International Nuclear Information System (INIS)

Imasaka, Kiminobu; Gnapowski, Sebastian; Akiyama, Hidenori

2013-01-01

A novel method for the metal removal from metal-plated substrate using pulsed power technology is proposed. A metal-plated substrate with three metal-layers structure (Cu, Ni and Au) is used as the sample substrate. Repetitive pulsed arc discharge plasma is generated between a rod electrode and the surface of substrate. Effect of the type of electrode system on metal plating removal was investigated. The removal region is produced by the moving phenomena of the pulsed arc discharge. A part of Au layer, which is the tompost metal surface of the substrate is vaporized and removed by the repetitive pulsed arc discharges. The proposed method can be used for recycle of metal-plated substrate. (author)

Radiation shielding device

International Nuclear Information System (INIS)

Nakagawa, Takahiro; Yamagami, Makoto.

1996-01-01

A fixed shielding member made of a radiation shielding material is constituted in perpendicular to an opening formed on radiation shielding walls. The fixed shielding member has one side opened and has other side, the upper portion and the lower portion disposed in close contact with the radiation shielding walls. Movable shielding members made of a radiation shielding material are each disposed openably on both side of the fixed shielding member. The movable shielding member has a shaft as a fulcrum on one side thereof for connecting it to the radiation shielding walls. The other side has a handle attached for opening/closing the movable shielding member. Upon access of an operator, when each one of the movable shielding members is opened/closed on every time, leakage of linear or scattered radiation can be prevented. Even when both of the movable shielding members are opened simultaneously, the fixed shielding member and the movable shielding members form labyrinth to prevent leakage of linear radioactivity. (I.N.)

Pseudo ribbon metal ion beam source

International Nuclear Information System (INIS)

Stepanov, Igor B.; Ryabchikov, Alexander I.; Sivin, Denis O.; Verigin, Dan A.

2014-01-01

The paper describes high broad metal ion source based on dc macroparticle filtered vacuum arc plasma generation with the dc ion-beam extraction. The possibility of formation of pseudo ribbon beam of metal ions with the parameters: ion beam length 0.6 m, ion current up to 0.2 A, accelerating voltage 40 kV, and ion energy up to 160 kV has been demonstrated. The pseudo ribbon ion beam is formed from dc vacuum arc plasma. The results of investigation of the vacuum arc evaporator ion-emission properties are presented. The influence of magnetic field strength near the cathode surface on the arc spot movement and ion-emission properties of vacuum-arc discharge for different cathode materials are determined. It was shown that vacuum-arc discharge stability can be reached when the magnetic field strength ranges from 40 to 70 G on the cathode surface

Pseudo ribbon metal ion beam source.

Science.gov (United States)

Stepanov, Igor B; Ryabchikov, Alexander I; Sivin, Denis O; Verigin, Dan A

2014-02-01

The paper describes high broad metal ion source based on dc macroparticle filtered vacuum arc plasma generation with the dc ion-beam extraction. The possibility of formation of pseudo ribbon beam of metal ions with the parameters: ion beam length 0.6 m, ion current up to 0.2 A, accelerating voltage 40 kV, and ion energy up to 160 kV has been demonstrated. The pseudo ribbon ion beam is formed from dc vacuum arc plasma. The results of investigation of the vacuum arc evaporator ion-emission properties are presented. The influence of magnetic field strength near the cathode surface on the arc spot movement and ion-emission properties of vacuum-arc discharge for different cathode materials are determined. It was shown that vacuum-arc discharge stability can be reached when the magnetic field strength ranges from 40 to 70 G on the cathode surface.

A review of various nozzle range of wire arc spray on FeCrBMnSi metal coating

Science.gov (United States)

Purwaningsih, Hariyati; Rochiem, Rochman; Suchaimi, Muhammad; Jatimurti, Wikan; Wibisono, Alvian Toto; Kurniawan, Budi Agung

2018-04-01

Low Temperature Hot Corrosion (LTHC) is type of hot corrosion which occurred on 700-800°C and usually on turbine blades. So, as a result the material of turbine blades is crack and degredation of rotation efficiency. Hot corrosion protection with the use of barrier that separate substrate and environment is one of using metal surface coating, wire arc spray method. This study has a purpose to analyze the effect of nozzle distance and gas pressure on FeCrBMnSi coating process using wire arc spray method on thermal resistance. The parameter of nozzle distance and gas pressure are used, resulted the best parameter on distance 400 mm and gas pressure 3 bar which has the bond strength of 12,58 MPa with porosity percentage of 5,93% and roughness values of 16,36 µm. While the examination of thermal cycle which by heating and cooling continuously, on the coating surface is formed oxide compound (Fe3O4) which cause formed crack propagation and delamination. Beside that hardness of coating surface is increase which caused by precipitate boride (Fe9B)0,2

Numerical simulation of metallic wire arc additive manufacturing (WAAM)

Science.gov (United States)

Graf, M.; Pradjadhiana, K. P.; Hälsig, A.; Manurung, Y. H. P.; Awiszus, B.

2018-05-01

Additive-manufacturing technologies have been gaining tremendously in popularity for some years in the production of single-part series with complex, close-to-final-contour geometries and the processing of special or hybrid materials. In principle, the processes can be subdivided into wire-based and powder-based processes in accordance with the Association of German Engineers (VDI) Guideline 3405. A further subdivision is made with respect to the smelting technology. In all of the processes, the base material is applied in layers at the points where it is needed in accordance with the final contour. The process that was investigated was wire-based, multi-pass welding by means of gas-metal arc welding. This was accomplished in the present study by determining the material parameters (thermo-mechanical and thermo-physical characteristics) of the welding filler G3Si1 (material number: 1.5125) that were necessary for the numerical simulation and implementing them in a commercial FE program (MSC Marc Mentat). The focus of this paper was on simulation and validation with respect to geometry and microstructural development in the welding passes. The resulting minimal deviation between reality and simulation was a result of the measurement inertia of the thermocouples. In general, however, the FE model can be used to make a very good predetermination of the cooling behaviour, which affects the microstructural development and thus the mechanical properties of the joining zone, as well as the geometric design of the component (distortion, etc.).

STUDY OF THE INFLUENCE OF THE HEAT INPUT ON MECHANICAL PROPERTIES OF C-Mn STEEL WELD METALS OBTAINED BY SUBMERGED ARC PROCESS

Directory of Open Access Journals (Sweden)

Erick de Sousa Marouço

2013-06-01

Full Text Available The present work is part of a research program that aims to evaluate the technical feasibility of increasing productivity in the manufacturing of tubular components for offshore oil industry, which are fully welded by automatic submerged arc welding process, with high heat input, but with no impairment on the impact toughness of the weld metal. Multipass welds were produced by the submerged arc welding process, with a combination of F7A4-EM12K (wire/flux, by using a 3.2 mm-diameter wire, preheating at 80°C, with direct current, in flat position, with heat input varying from 3.5 kJ/mm to 12 kJ/mm. After welding, tensile tests and Charpy-V impact tests at –60°C, –40°C, –20°C, 0°C and 20°C were carried out, as well as metallographic examination by both optical (OM and scanning electron microscopy (SEM, of specimens obtained entirely from the weld metal, allowing the discussion over the toughness X microstructure relationship. The weld metals have shown higher toughness levels in relation to the minimum required for use with low-alloy C-Mn steels welding with requirements of impact toughness of 27 J at 0°C for heat input up to 12 kJ/mm allowing an increase in productivity of 58% on the effective manufacturing time.

Caracterização microestrutural de soldas dissimilares dos aços ASTM A-508 e AISI 316L Characterization of dissimilar metal weld between low alloy steel ASTM A-508 and 316L stainless steel

Directory of Open Access Journals (Sweden)

Luciana Iglésias Lourenço Lima

2010-06-01

Full Text Available As soldas dissimilares (dissimilar metal welds - DMWs são utilizadas em diversos segmentos da indústria. No caso específico de usinas nucleares, tais soldas são necessárias para conectar tubulações de aço inoxidável com componentes fabricados em aços baixa liga. Os materiais de adição mais utilizados neste tipo de solda são as ligas de níquel 82 e 182. Este trabalho consistiu na soldagem de uma junta dissimilar de aço baixa liga ASTM A-508 G3 e aço inoxidável austenítico AISI 316L utilizando as ligas de níquel 82 e 182 como metais de adição. A soldagem foi realizada manualmente empregando os processos de soldagem ao arco SMAW (Shielded Metal Arc Welding e GTAW (Gas Tungsten Arc Welding. Os corpos de prova foram caracterizados microestruturalmente utilizando-se microscópio óptico e microscópio eletrônico de varredura com microanálise por dispersão de energia de raios X (EDS e ensaios de microdureza Vickers. Observou-se uma microestrutura constituída de dendritas de austenita com a presença de precipitados com formas e dimensões definidas pelo aporte térmico e pela direção de soldagem. Não houve variação significativa da dureza ao longo da junta soldada, demonstrando a adequação dos parâmetros de soldagem utilizados.The dissimilar metal welds (DMWs are used in several areas of the industries. In the nuclear power plant, this weld using nickel alloy welding wires is used to connect stainless steel pipes to low alloy steel components on the reactor pressured vessels. The filler materials commonly used in this type of weld are nickel alloys 82 and 182.. In this study, dissimilar metal welds composed of low alloy steel ASTM A-508 G3, nickel alloys 82 e 182 as weld metals, and austenitic stainless steel AISI 316L were prepared by manual shielded metal arc welding (SMAW and gas tungsten arc welding techniques (GTAW. Samples were microstructural characterized by optical microscopy and scanning electron microscopy

SU-F-T-443: Quantification of Dosimetric Effects of Dental Metallic Implant On VMAT Plans

Energy Technology Data Exchange (ETDEWEB)

Lin, C; Jiang, W [East Carolina University, Greenville, NC (United States); Feng, Y [East Carolina University (United States); Huang, Z [East Carolina University, Greenville, North Carolina (United States)

2016-06-15

Purpose: To evaluate the dosimetric impact of metallic implant that correlates with the size of targets and metallic implants and distance in between on volumetric-modulated arc therapy (VMAT) plans for head and neck (H&N) cancer patients with dental metallic implant. Methods: CT images of H&N cancer patients with dental metallic implant were used. Target volumes with different sizes and locations were contoured. Metal artifact regions excluding surrounding critical organs were outlined and assigned with CT numbers close to water (0HU). VMAT plans with half-arc, one-full-arc and two-full-arcs were constructed and same plans were applied to structure sets with and without CT number assignment of metal artifact regions and compared. D95% was utilized to investigate PTV dose coverage and SNC Patient− Software was used for the analysis of dose distribution difference slice by slice. Results: For different targets sizes, variation of PTV dose coverage (Delta-D95%) with and without CT number replacement reduced with larger target volume for all half-arc, one-arc and two-arc VMAT plans even though there were no clinically significant differences. Additionally, there were no significant variations of the maximum percent difference (max.%diff) of dose distribution. With regard to the target location, Delta-D95% and max. %diff dropped with increasing distance between target and metallic implant. Furthermore, half-arc plans showed greater impact than one-arc plans, and two-arc plans had smallest influence for PTV dose coverage and dose distribution. Conclusion: The target size has less correlation of doseimetric impact than the target location relative to metallic implants. Plans with more arcs alleviate the dosimetric effect of metal artifact because of less contribution to the target dose from beams going through the regions with metallic artifacts. Incorrect CT number causes inaccurate dose distribution, therefore appropriately overwriting metallic artifact regions with

SU-F-T-443: Quantification of Dosimetric Effects of Dental Metallic Implant On VMAT Plans

International Nuclear Information System (INIS)

Lin, C; Jiang, W; Feng, Y; Huang, Z

2016-01-01

Purpose: To evaluate the dosimetric impact of metallic implant that correlates with the size of targets and metallic implants and distance in between on volumetric-modulated arc therapy (VMAT) plans for head and neck (H&N) cancer patients with dental metallic implant. Methods: CT images of H&N cancer patients with dental metallic implant were used. Target volumes with different sizes and locations were contoured. Metal artifact regions excluding surrounding critical organs were outlined and assigned with CT numbers close to water (0HU). VMAT plans with half-arc, one-full-arc and two-full-arcs were constructed and same plans were applied to structure sets with and without CT number assignment of metal artifact regions and compared. D95% was utilized to investigate PTV dose coverage and SNC Patient− Software was used for the analysis of dose distribution difference slice by slice. Results: For different targets sizes, variation of PTV dose coverage (Delta_D95%) with and without CT number replacement reduced with larger target volume for all half-arc, one-arc and two-arc VMAT plans even though there were no clinically significant differences. Additionally, there were no significant variations of the maximum percent difference (max.%diff) of dose distribution. With regard to the target location, Delta_D95% and max. %diff dropped with increasing distance between target and metallic implant. Furthermore, half-arc plans showed greater impact than one-arc plans, and two-arc plans had smallest influence for PTV dose coverage and dose distribution. Conclusion: The target size has less correlation of doseimetric impact than the target location relative to metallic implants. Plans with more arcs alleviate the dosimetric effect of metal artifact because of less contribution to the target dose from beams going through the regions with metallic artifacts. Incorrect CT number causes inaccurate dose distribution, therefore appropriately overwriting metallic artifact regions with

The interaction of vacuum arcs with magnetic fields and applications

International Nuclear Information System (INIS)

Gorman, J.G.; Kimblin, C.W.; Slade, P.G.; Voshall, R.E.; Wien, R.E.

1983-01-01

Vacuum arc/magnetic field interactions are reviewed and extended. An axial magnetic field (parallel to current flow) produces a stable and diffuse vacuum arc. These properties have been used to build a reliable dc switch for the Tokamak Fusion Test Reactor at Princeton. The switching duty for this Ohmic Heating Interrupter involves repetitive interruption of 24kA dc against a 27kV recovery voltage. A transverse magnetic field (perpendicular to current flow) produces an unstable arc with an ensuing high arc voltage. This property has been used to complete a metallic return transfer breaker for the Pacific HVDC Intertie, here the switching duty involves interruption of currents up to 2200A dc against an 80kV recovery voltage

Thermal Analysis of a SHIELD Electromigration Test Structure

Energy Technology Data Exchange (ETDEWEB)

Benson, David A.; Bowman, Duane J.; Mitchell, Robert T.

1999-05-01

The steady state and transient thermal behavior of an electromigration test structure was analyzed. The test structure was a Sandia SHIELD (Self-stressing HIgh fregquency rELiability Device) electromigration test device manufactured by an outside vendor. This device has a high frequency oscillator circuit, a buffer circuit to isolate and drive the metal line to the tested (DUT), the DUT to be electromigrated itself, a metal resistance thermometry monitor, and a heater elment to temperature accelerate the electromigration effect.

Peening as a stress relieving method for welded joints

International Nuclear Information System (INIS)

Ferreira, M.L.R.

1984-01-01

The efficacy of the process of stress relieving by hammer-peening, in heavy plates of low carbon steel is analysed. The effects of peening in the mechanical properties of welded metal deposited by shield metal arc welding, using the electrodes E-6010, E-7018 and E-8018C-2, and the weld metal deposited by submerged arc welding, using the filler metals ENil and EA3, are also analysed. X-ray diffraction was used in order to verify the efficacy of peening as a stress-relieving process. The obtained results and the literature reviewed show that, peening is effective in stress relieving. (author) [pt

Shielding plugs

International Nuclear Information System (INIS)

Makishima, Kenji.

1986-01-01

Purpose: In shielding plugs of an LMFBR type reactor, to restrain natural convection of heat in an annular space between a thermal shield layer and a shield shell, to prevent the lowering of heat-insulation performance, and to alleviate a thermal stress in a reactor container and the shield shell. Constitution: A ring-like leaf spring split in the direction of height is disposed in an annular space between a thermal shield layer and a shield shell. In consequence, the space is partitioned in the direction of height and, therefore, if axial temperature conditions and space width are the same and the space is low, the natural convection is hard to occur. Thus the rise of upper surface temperature of the shielding plugs can prevent the lowering of the heat insulation performance which will result in the increment of shielding plug cooling capacity, thereby improving reliability. In the meantime, since there is mounted an earthquake-resisting support, the thermal shield layer will move for a slight gap in case of an earthquake, being supported by the earthquake-resisting support, and the movement of the thermal shield layer is restricted, thereby maintaining integrity without increasing the stroke of the ring-like spring. (Kawakami, Y.)

Transparent Conducting Graphene Hybrid Films To Improve Electromagnetic Interference (EMI) Shielding Performance of Graphene.

Science.gov (United States)

Ma, Limin; Lu, Zhengang; Tan, Jiubin; Liu, Jian; Ding, Xuemei; Black, Nicola; Li, Tianyi; Gallop, John; Hao, Ling

2017-10-04

Conducting graphene-based hybrids have attracted considerable attention in recent years for their scientific and technological significance in many applications. In this work, conductive graphene hybrid films, consisting of a metallic network fully encapsulated between monolayer graphene and quartz-glass substrate, were fabricated and characterized for their electromagnetic interference shielding capabilities. Experimental results show that by integration with a metallic network the sheet resistance of graphene was significantly suppressed from 813.27 to 5.53 Ω/sq with an optical transmittance at 91%. Consequently, the microwave shielding effectiveness (SE) exceeded 23.60 dB at the K u -band and 13.48 dB at the K a -band. The maximum SE value was 28.91 dB at 12 GHz. Compared with the SE of pristine monolayer graphene (3.46 dB), the SE of graphene hybrid film was enhanced by 25.45 dB (99.7% energy attenuation). At 94% optical transmittance, the sheet resistance was 20.67 Ω/sq and the maximum SE value was 20.86 dB at 12 GHz. Our results show that hybrid graphene films incorporate both high conductivity and superior electromagnetic shielding comparable to existing ITO shielding modalities. The combination of high conductivity and shielding along with the materials' earth-abundant nature, and facile large-scale fabrication, make these graphene hybrid films highly attractive for transparent EMI shielding.

Radiation of transient high-current arcs: energy measurements in the optical range

International Nuclear Information System (INIS)

Bauchire, J M; Hong, D; Rabat, H; Riquel, G

2012-01-01

When no protection is used, the radiation emitted by a high-power electric arc can be dangerous for the eyes and the skin of a person. To ensure effective protection, it is first necessary to know the energy emitted by such arcs. The aim of our work was to experimentally determine the energy emitted by high-current (from 4 to 40 kA) transient arcs, for two different (10 cm and 2 m) lengths and for electrodes in copper or steel. These experiments enabled the radiative energy of the arcs to be quantified and also showed the influence of metal vapors in the spectral distribution of the radiation.

Evaluation of the gamma radiation shielding parameters of bismuth modified quaternary glass system

Science.gov (United States)

Kaur, Parminder; Singh, K. J.; Thakur, Sonika

2018-05-01

Glasses modified with heavy metal oxides (HMO) are an interesting area of research in the field of gamma-ray shielding. Bismuth modified lithium-zinc-borate glasses have been studied whereby bismuth oxide is added from 0 to 50 mol%. The gamma ray shielding properties of the glasses were evaluated at photon energy 662 keV with the help of XMuDat computer program by using the Hubbell and Seltzer database. Various gamma ray shielding parameters such as attenuation coefficient, shield thickness in terms of half and tenth value layer, effective atomic number have been studied in this work. A useful comparison of this glass system has been made with standard radiation shielding concretes viz. ordinary, barite and iron concrete. The glass samples containing 20 to 50 mol% bismuth oxide have shown better gamma ray shielding properties and hence have the potential to become good radiation absorbers.

Characterization and modelling techniques for gas metal arc welding of DP 600 sheet steels

Energy Technology Data Exchange (ETDEWEB)

Mukherjee, K.; Prahl, U.; Bleck, W. [RWTH Aachen University, Department of Ferrous Metallurgy (IEHK) (Germany); Reisgen, U.; Schleser, M.; Abdurakhmanov, A. [RWTH Aachen University, Welding and Joining Institute (ISF) (Germany)

2010-11-15

The objectives of the present work are to characterize the Gas Metal Arc Welding process of DP 600 sheet steel and to summarize the modelling techniques. The time-temperature evolution during the welding cycle was measured experimentally and modelled with the softwaretool SimWeld. To model the phase transformations during the welding cycle dilatometer tests were done to quantify the parameters for phase field modelling by MICRESS {sup registered}. The important input parameters are interface mobility, nucleation density, etc. A contribution was made to include austenite to bainite transformation in MICRESS {sup registered}. This is useful to predict the microstructure in the fast cooling segments. The phase transformation model is capable to predict the microstructure along the heating and cooling cycles of welding. Tensile tests have shown the evidence of failure at the heat affected zone, which has the ferrite-tempered martensite microstructure. (orig.)

Arc tracking energy balance for copper and aluminum aeronautic cables

International Nuclear Information System (INIS)

André, T; Valensi, F; Teulet, P; Cressault, Y; Zink, T; Caussé, R

2017-01-01

Arc tracking tests have been carried out between two voluntarily damaged aeronautic cables. Copper or aluminum conductors have been exposed to short circuits under alternating current. Various data have been recorded (arc voltage and current, radiated power and ablated mass), enabling to determine a power balance, in which every contribution is estimated. The total power is mainly transferred to the cables (between 50 and 65%, depending on the current and the cable type), and causes the melting and partial vaporization of the metallic core and insulating material, or is conducted or radiated. The other part is deposited into the arc column, being either radiated, convected or conducted. (paper)

Influence of weld discontinuities on strain controlled fatigue behavior of 308 stainless steel weld metal

International Nuclear Information System (INIS)

Bhanu Sankara Rao, K.; Valsan, M.; Sandhya, R.; Mannan, S.L.; Rodriguez, P.

1994-01-01

Detailed investigations have been performed for assessing the importance of weld discontinuities in strain controlled low cycle fatigue (LCF) behavior of 308 stainless steel (SS) welds. The LCF behavior of 308 SS welds containing defects was compared with that of type 304 SS base material and 308 SS sound weld metal. Weld pads were prepared by shielded metal arc welding process. Porosity and slag inclusions were introduced deliberately into the weld metal by grossly exaggerating the conditions normally causing such defects. Total axial strain controlled LCF tests have been conducted in air at 823 K on type 304 SS base and 308 SS sound weld metal employing strain amplitudes in the range from ±0.25 to ±0.8 percent. A single strain amplitude of ±0.25 percent was used for all the tests conducted on weld samples containing defects. The results indicated that the base material undergoes cyclic hardening whereas sound and defective welds experience cyclic softening. Base metal showed higher fatigue life than sound weld metal at all strain amplitudes. The presence of porosity and slag inclusions in the weld metal led to significant reduction in life. Porosity on the specimen surface has been found to be particularly harmful and caused a reduction in life by a factor of seven relative to sound weld metal

Effect of weld metal properties on fatigue crack growth behaviour of gas tungsten arc welded AISI 409M grade ferritic stainless steel joints

International Nuclear Information System (INIS)

Shanmugam, K.; Lakshminarayanan, A.K.; Balasubramanian, V.

2009-01-01

The effect of filler metals such as austenitic stainless steel, ferritic stainless steel and duplex stainless steel on fatigue crack growth behaviour of the gas tungsten arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single 'V' butt welded joints. Centre cracked tensile (CCT) specimens were prepared to evaluate fatigue crack growth behaviour. Servo hydraulic controlled fatigue testing machine was used to evaluate the fatigue crack growth behaviour of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength, hardness and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

Radiation Shielding Systems Using Nanotechnology

Science.gov (United States)

Chen, Bin (Inventor); McKay, Christoper P. (Inventor)

2011-01-01

A system for shielding personnel and/or equipment from radiation particles. In one embodiment, a first substrate is connected to a first array or perpendicularly oriented metal-like fingers, and a second, electrically conducting substrate has an array of carbon nanostructure (CNS) fingers, coated with an electro-active polymer extending toward, but spaced apart from, the first substrate fingers. An electric current and electric charge discharge and dissipation system, connected to the second substrate, receives a current and/or voltage pulse initially generated when the first substrate receives incident radiation. In another embodiment, an array of CNSs is immersed in a first layer of hydrogen-rich polymers and in a second layer of metal-like material. In another embodiment, a one- or two-dimensional assembly of fibers containing CNSs embedded in a metal-like matrix serves as a radiation-protective fabric or body covering.

Radiation shielding member

International Nuclear Information System (INIS)

Nemezawa, Isao; Kimura, Tadahiro; Mizuochi, Akira; Omori, Tetsu

1998-01-01

A single body of a radiation shield comprises a bag prepared by welding or bonding a polyurethane sheet which is made flat while interposing metal plates at the upper and the lower portion of the bag. Eyelet fittings are disposed to the upper and the lower portions of the bag passing through the metal plates and the flat portion of the bag. Water supplying/draining ports are disposed to two upper and lower places of the bag at a height where the metal plates are disposed. Reinforcing walls welded or bonded to the inner wall surface of the bag are elongated in vertical direction to divide the inside of the bag to a plurality of cells. The bag is suspended and supported from a frame with S-shaped hooks inserted into the eyelet fittings as connecting means. A plurality of bags are suspended and supported from the frame at a required height by way of the eyelets at the lower portion of the suspended and supported bag and the eyelet fittings at the upper portion of the bag below the intermediate connection means. (I.N.)

Effect of laser power on clad metal in laser-TIG combined metal cladding

Science.gov (United States)

Utsumi, Akihiro; Hino, Takanori; Matsuda, Jun; Tasoda, Takashi; Yoneda, Masafumi; Katsumura, Munehide; Yano, Tetsuo; Araki, Takao

2003-03-01

TIG arc welding has been used to date as a method for clad welding of white metal as bearing material. We propose a new clad welding process that combines a CO2 laser and a TIG arc, as a method for cladding at high speed. We hypothesized that this method would permit appropriate control of the melted quantity of base metal by varying the laser power. We carried out cladding while varying the laser power, and investigated the structure near the boundary between the clad layer and the base metal. Using the laser-TIG combined cladding, we found we were able to control appropriately the degree of dilution with the base metal. By applying this result to subsequent cladding, we were able to obtain a clad layer of high quality, which was slightly diluted with the base metal.

Shielding analysis of the LMR in-vessel fuel storage experiments

International Nuclear Information System (INIS)

Bucholz, J.A.

1994-01-01

The In-Vessel Fuel Storage (IVFS) experiments analyzed in this paper were conducted at the Oak Ridge National Laboratory's Tower Shielding Reactor (TSR) as part of the Japanese-American Shielding Program for Experimental Research (JASPER). These IVFS experiments were designed to study source multiplication and three-dimensional effects related to in-vessel storage of spent fuel elements in liquid metal reactor (LMR) systems. The present paper describes the 2- and 3-D calculations and results corresponding to a limited subset of those IVFS experiments in which the US LMR program had a particular interest

Dosimetric evaluation of photon dose calculation under jaw and MLC shielding

International Nuclear Information System (INIS)

Fogliata, A.; Clivio, A.; Vanetti, E.; Nicolini, G.; Belosi, M. F.; Cozzi, L.

2013-01-01

Purpose: The accuracy of photon dose calculation algorithms in out-of-field regions is often neglected, despite its importance for organs at risk and peripheral dose evaluation. The present work has assessed this for the anisotropic analytical algorithm (AAA) and the Acuros-XB algorithms implemented in the Eclipse treatment planning system. Specifically, the regions shielded by the jaw, or the MLC, or both MLC and jaw for flattened and unflattened beams have been studied.Methods: The accuracy in out-of-field dose under different conditions was studied for two different algorithms. Measured depth doses out of the field, for different field sizes and various distances from the beam edge were compared with the corresponding AAA and Acuros-XB calculations in water. Four volumetric modulated arc therapy plans (in the RapidArc form) were optimized in a water equivalent phantom, PTW Octavius, to obtain a region always shielded by the MLC (or MLC and jaw) during the delivery. Doses to different points located in the shielded region and in a target-like structure were measured with an ion chamber, and results were compared with the AAA and Acuros-XB calculations. Photon beams of 6 and 10 MV, flattened and unflattened were used for the tests.Results: Good agreement between calculated and measured depth doses was found using both algorithms for all points measured at depth greater than 3 cm. The mean dose differences (±1SD) were −8%± 16%, −3%± 15%, −16%± 18%, and −9%± 16% for measurements vs AAA calculations and −10%± 14%, −5%± 12%, −19%± 17%, and −13%± 14% for Acuros-XB, for 6X, 6 flattening-filter free (FFF), 10X, and 10FFF beams, respectively. The same figures for dose differences relative to the open beam central axis dose were: −0.1%± 0.3%, 0.0%± 0.4%, −0.3%± 0.3%, and −0.1%± 0.3% for AAA and −0.2%± 0.4%, −0.1%± 0.4%, −0.5%± 0.5%, and −0.3%± 0.4% for Acuros-XB. Buildup dose was overestimated with AAA, while Acuros-XB gave

Effect of Gas Tungsten Arc Welding Parameters on Hydrogen-Assisted Cracking of Type 321 Stainless Steel

Science.gov (United States)

Rozenak, Paul; Unigovski, Yaakov; Shneck, Roni

2016-05-01

The susceptibility of AISI type 321 stainless steel welded by the gas tungsten arc welding (GTAW) process to hydrogen-assisted cracking (HAC) was studied in a tensile test combined with in situ cathodic charging. Specimen charging causes a decrease in ductility of both the as-received and welded specimens. The mechanical properties of welds depend on welding parameters. For example, the ultimate tensile strength and ductility increase with growing shielding gas (argon) rate. More severe decrease in the ductility was obtained after post-weld heat treatment (PWHT). In welded steels, in addition to discontinuous grain boundary carbides (M23C6) and dense distribution of metal carbides MC ((Ti, Nb)C) precipitated in the matrix, the appearance of delta-ferrite phase was observed. The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited mainly transgranular regions. High-dislocation density regions and stacking faults were found in delta-ferrite formed after welding. Besides, thin stacking fault plates and epsilon-martensite were found in the austenitic matrix after the cathodic charging.

The Studies of a Vacuum Gap Breakdown after High-Current Arc Interruption with Increasing the Voltage

Science.gov (United States)

Schneider, A. V.; Popov, S. A.; Batrakov, A. V.; Dubrovskaya, E. L.; Lavrinovich, V. A.

2017-12-01

Vacuum-gap breakdown has been studied after high-current arc interruption with a subsequent increase in the transient recovery voltage across a gap. The effects of factors, such as the rate of the rise in the transient voltage, the potential of the shield that surrounds a discharge gap, and the arc burning time, have been determined. It has been revealed that opening the contacts earlier leads to the formation of an anode spot, which is the source of electrode material vapors into the discharge gap after current zero moment. Under the conditions of increasing voltage, this fact results in the breakdown. Too late opening leads to the breakdown of a short gap due to the high electric fields.

Thermal shielding device in LMFBR type reactors

International Nuclear Information System (INIS)

Nakamura, Hiroshi.

1985-01-01

Purpose: To improve the soundness and earthquake proofness of mounting structures to a reactor vessel in a thermal shielding device comprising a plurality of tightly closed casings evacuated or shield with heat insulation gases, by reducing the wall thickness and weight of the casing. Constitution: the thermal shielding body comprises tightly closed casings and compressing core materials for preventing the deformation of the casings. The tightly closed casing is in the shape of a hollow vessel, completely sealed in gastight manner, and evacuated or sealed with heat insulation gases at a low pressure of about less than 0.5 kg/cm 2 G, such that the inner pressure is lower than the outer pressure. Compressing core materials made of porous metals or porous ceramics are contained to the inside of the casing. In this way, the wall thickness of the tightly closed casing can be reduced significantly as compared with the conventional case, whereby the mounting work on the site to the reactor container on the field can remarkably be improved and high reliability can be maintained at the mounting portion. (Kamimura, M.)

Reduction of metal artifact in three-dimensional computed tomography (3D CT) with dental impression materials.

Science.gov (United States)

Park, W S; Kim, K D; Shin, H K; Lee, S H

2007-01-01

Metal Artifact still remains one of the main drawbacks in craniofacial Three-Dimensional Computed Tomography (3D CT). In this study, we tried to test the efficacy of additional silicone dental impression materials as a "tooth shield" for the reduction of metal artifact caused by metal restorations and orthodontic appliances. 6 phantoms with 4 teeth were prepared for this in vitro study. Orthodontic bracket, bands and amalgam restorations were placed in each tooth to reproduce various intraoral conditions. Standardized silicone shields were fabricated and placed around the teeth. CT image acquisition was performed with and without silicone shields. Maximum value, mean, and standard deviation of Hounsfield Units (HU) were compared with the presence of silicone shields. In every situation, metal artifacts were reduced in quality and quantity when silicone shields are used. Amalgam restoration made most serious metal artifact. Silicone shields made by dental impression material might be effective way to reduce the metal artifact caused by dental restoration and orthodontic appliances. This will help more excellent 3D image from 3D CT in craniofacial area.

Electric arc welding gun

Science.gov (United States)

Luttrell, Edward; Turner, Paul W.

1978-01-01

This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

Monitoring ARC services with GangliARC

International Nuclear Information System (INIS)

Cameron, D; Karpenko, D

2012-01-01

Monitoring of Grid services is essential to provide a smooth experience for users and provide fast and easy to understand diagnostics for administrators running the services. GangliARC makes use of the widely-used Ganglia monitoring tool to present web-based graphical metrics of the ARC computing element. These include statistics of running and finished jobs, data transfer metrics, as well as showing the availability of the computing element and hardware information such as free disk space left in the ARC cache. Ganglia presents metrics as graphs of the value of the metric over time and shows an easily-digestable summary of how the system is performing, and enables quick and easy diagnosis of common problems. This paper describes how GangliARC works and shows numerous examples of how the generated data can quickly be used by an administrator to investigate problems. It also presents possibilities of combining GangliARC with other commonly-used monitoring tools such as Nagios to easily integrate ARC monitoring into the regular monitoring infrastructure of any site or computing centre.

Low temperature formation of electrode having electrically conductive metal oxide surface

Science.gov (United States)

Anders, Simone; Anders, Andre; Brown, Ian G.; McLarnon, Frank R.; Kong, Fanping

1998-01-01

A low temperature process is disclosed for forming metal suboxides on substrates by cathodic arc deposition by either controlling the pressure of the oxygen present in the deposition chamber, or by controlling the density of the metal flux, or by a combination of such adjustments, to thereby control the ratio of oxide to metal in the deposited metal suboxide coating. The density of the metal flux may, in turn, be adjusted by controlling the discharge current of the arc, by adjusting the pulse length (duration of on cycle) of the arc, and by adjusting the frequency of the arc, or any combination of these parameters. In a preferred embodiment, a low temperature process is disclosed for forming an electrically conductive metal suboxide, such as, for example, an electrically conductive suboxide of titanium, on an electrode surface, such as the surface of a nickel oxide electrode, by such cathodic arc deposition and control of the deposition parameters. In the preferred embodiment, the process results in a titanium suboxide-coated nickel oxide electrode exhibiting reduced parasitic evolution of oxygen during charging of a cell made using such an electrode as the positive electrode, as well as exhibiting high oxygen overpotential, resulting in suppression of oxygen evolution at the electrode at full charge of the cell.

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

The Robotics Development Group at the Savannah River Technology Center has developed and implemented a scheme to perform automatic cutting of metallic contaminated waste. The scheme employs a plasma arc cutter in conjunction with a laser ranging sensor attached to a robotic manipulator called the Telerobot. A software algorithm using proportional control is then used to perturb the robot's trajectory in such a way as to regulate the plasma arc standoff and the robot's speed in order to achieve automatic plasma arc cuts. The scheme has been successfully tested on simulated waste materials and the results have been very favorable. This report details the development and testing of the scheme

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

Plasma arc cutting is a popular technique used for size reduction of radioactively contaminated metallic waste such as glove boxes, vessels, and ducts. It is a very aggressive process and is capable of cutting metal objects up to 3 in. thick. The crucial control criteria in plasma cutting is maintaining a open-quotes stand-offclose quotes distance between the plasma torch tip and the material being cut. Manual plasma cutting techniques in radioactive environments require the operator to wear a plastic suit covered by a metallic suit. This is very cumbersome, time-consuming, and also generates additional waste (plastic and metallic suits). Teleoperated remote cutting is preferable to manual cutting, but our experience has shown that remote control of the stand-off distance is particularly difficult because of the brightness of the plasma arc and inadequate viewing angles. Also, the heat generated by the torch causes the sheet metal to deform and warp during plasma cutting, creating a dynamically changing metal surface. The aforementioned factors make it extremely difficult, if not impossible, to perform plasma cuts of waste with a variety of shapes and sizes in a teleoperated fashion with an operator in the loop. Automating the process is clearly desirable

Process and Energy Optimization Assessment, Tobyhanna Army Depot, PA

Science.gov (United States)

2006-04-17

assembly of electronic-communication components, different welding processes are performed at TYAD. It uses shielded arc, metal inert gas (MIG...tungsten inert gas ( TIG ), and silver braz- ing oxygen/acetylene cutting plasma arc methods to complete mission re- quirements. Major welding jobs are...ER D C/ CE R L TR -0 6 -1 1 Process and Energy Optimization Assessment Tobyhanna Army Depot, PA Mike C.J. Lin, Alexander M. Zhivov

Arc Shape Characteristics with Ultra-High-Frequency Pulsed Arc Welding

Directory of Open Access Journals (Sweden)

Mingxuan Yang

2017-01-01

Full Text Available Arc plasma possesses a constriction phenomenon with a pulsed current. The constriction is created by the Lorentz force, the radial electromagnetic force during arc welding, which determines the energy distribution of the arc plasma. Welding experiments were carried out with ultra-high-frequency pulsed arc welding (UHFP-AW. Ultra-high-speed camera observations were produced for arc surveillance. Hue-saturation-intensity (HSI image analysis was used to distinguish the regions of the arc plasma that represented the heat energy distribution. The measurement of arc regions indicated that, with an ultra-high-frequency pulsed arc, the constriction was not only within the decreased arc geometry, but also within the constricted arc core region. This can be checked by the ratio of the core region to the total area. The arc core region expanded significantly at 40 kHz at 60 A. A current level of 80 A caused a decrease in the total region of the arc. Meanwhile, the ratio of the core region to the total increased. It can be concluded that arc constriction depends on the increased area of the core region with the pulsed current (>20 kHz.

Electromagnetic shielding

International Nuclear Information System (INIS)

Tzeng, Wen-Shian V.

1991-01-01

Electromagnetic interference (EMI) shielding materials are well known in the art in forms such as gaskets, caulking compounds, adhesives, coatings and the like for a variety of EMI shielding purposes. In the past, where high shielding performance is necessary, EMI shielding has tended to use silver particles or silver coated copper particles dispersed in a resin binder. More recently, aluminum core silver coated particles have been used to reduce costs while maintaining good electrical and physical properties. (author). 8 figs

Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer

Directory of Open Access Journals (Sweden)

Yuenyong Nilsiam

2015-11-01

Full Text Available To provide process optimization of metal fabricating self-replicating rapid prototyper (RepRap 3-D printers requires a low-cost sensor and data logger system to measure current (I and voltage (V of the gas metal arc welders (GMAW. This paper builds on previous open-source hardware development to provide a real-time measurement of welder I-V where the measuring circuit is connected to two analog inputs of the Arduino that is used to control the 3-D printer itself. Franklin firmware accessed through a web interface that is used to control the printer allows storing the measured values and downloading those stored readings to the user’s computer. To test this custom current and voltage monitoring device this study reports on its use on an upgraded all metal RepRap during the printing of aluminum alloy (ER1100, ER4043, ER4943, ER4047, and ER5356. The voltage and current data were analyzed on a per alloy basis and also layer-by-layer in order to evaluate the device’s efficacy as a monitoring device for 3-D printing and the results of the integrated design are discussed.

Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

Directory of Open Access Journals (Sweden)

C. L. Beh

2012-01-01

Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

Heavy concrete shieldings made of recycled radio-active steel

International Nuclear Information System (INIS)

Holland, D.; Quade, U.; Sappok, M.; Heim, H.

1998-01-01

Maintenance and decommissioning of nuclear installations will generate increasing quantities of radioactively contaminated metallic residues. For many years, Siempelkamp has been melting low-level radioactive scrap in order to re-use it for containers of nuclear industry. Another new recycling path has recently been developed by producing steel granules from the melt. These granules are used as replacement for hematite (iron ore) in the production of heavy concrete shieldings. In the CARLA plant (central plant for the recycling of low-level radioactive waste) of Siempelkamp Nuklear- und Umwelttechnik GmbH and Co., the scrap is melted in a medium frequency induction furnace. The liquid iron is poured into a cooling basin through a water jet, which splits the iron into granules. The shape of these granules is determined by various factors, such as water jet speed, pouring rate of the liquid iron and different additives to the melt. In this process, massive spheres with diameters ranging from 1 to 8 mm can be produced which add to the density of heavy concrete elements for optimum shielding. In close cooperation with Boschert, which indeed is an expert for the production of concrete shieldings, a new technology for manufacturing heavy concrete shieldings, containing low-level radioactive steel granules, has been developed. The portion of steel granules in the concrete is approx. 50 weight-%. A concrete density between 2.4 kg/dm 3 and 4.0 kg/dm 3 is available. The compressive strength for the concrete reaches values up to 65 MPa. Different types of Granulate Shielding Casks (GSC) are offered by Siempelkamp. The most famous one is the GSC 200 for 200 1 drums, which has already been qualified for final storage of radioactive wastes at the German Morsleben final repository (ERAM). This newly developed recycling process further increases the quantities of low-level radioactive metallic wastes available for recycling. Expensive storage area can thus be saved respectively

Stable synthesis of few-layered boron nitride nanotubes by anodic arc discharge.

Science.gov (United States)

Yeh, Yao-Wen; Raitses, Yevgeny; Koel, Bruce E; Yao, Nan

2017-06-08

Boron nitride nanotubes (BNNTs) were successfully synthesized by a dc arc discharge using a boron-rich anode as synthesis feedstock in a nitrogen gas environment at near atmospheric pressure. The synthesis was achieved independent of the cathode material suggesting that under such conditions the arc operates in so-called anodic mode with the anode material being consumed by evaporation due to the arc heating. To sustain the arc current by thermionic electron emission, the cathode has to be at sufficiently high temperature, which for a typical arc current density of ~100 A/cm 2 , is above the boron melting point (2350 K). With both electrodes made from the same boron-rich alloy, we found that the arc operation unstable due to frequent sticking between two molten electrodes and formation of molten droplets. Stable and reliable arc operation and arc synthesis were achieved with the boron-rich anode and the cathode made from a refractory metal which has a melting temperature above the melting point of boron. Ex-situ characterization of synthesized BNNTs with electron microscopy and Raman spectroscopy revealed that independent of the cathode material, the tubes are primarily single and double walled. The results also show evidence of root-growth of BNNTs produced in the arc discharge.

Human biomonitoring of chromium and nickel from an experimental exposure to manual metal arc welding fumes of low and high alloyed steel.

Science.gov (United States)

Bertram, Jens; Brand, Peter; Schettgen, Thomas; Lenz, Klaus; Purrio, Ellwyn; Reisgen, Uwe; Kraus, Thomas

2015-05-01

The uptake and elimination of metals from welding fumes is currently not fully understood. In the Aachen Workplace Simulation Laboratory (AWSL) it is possible to investigate the impact of welding fumes on human subjects under controlled exposure conditions. In this study, the uptake and elimination of chromium or chromium (VI) respectively as well as nickel was studied in subjects after exposure to the emissions of a manual metal arc welding process using low or high alloyed steel. In this present study 12 healthy male non-smokers, who never worked as welders before, were exposed for 6h to welding fumes of a manual metal arc welding process. In a three-fold crossover study design, subjects were exposed in randomized order to either clean air, emissions from welding low alloyed steel, and emissions from welding high alloyed steel. Particle mass concentration of the exposure aerosol was 2.5mg m(-3). The content of chromium and nickel in the air was determined by analysing air filter samples on a high emission scenario. Urine analysis for chromium and nickel was performed before and after exposure using methods of human biomonitoring. There were significantly elevated chromium levels after exposure to welding fumes from high alloyed steel compared to urinary chromium levels before exposure to high alloyed welding fumes, as well as compared to the other exposure scenarios. The mean values increased from 0.27 µg l(-1) to 18.62 µg l(-1). The results were in good agreement with already existing correlations between external and internal exposure (German exposure equivalent for carcinogenic working materials EKA). The variability of urinary chromium levels was high. For urinary nickel no significant changes could be detected at all. Six-hour exposure to 2.5mg m(-3) high alloyed manual metal arc welding fumes lead to elevated urinary chromium levels far higher (7.11-34.16 µg l(-1)) than the German biological exposure reference value (BAR) of 0.6 µg l(-1) directly after

Elaboration of metallic and composite fillings by plasma transferred arc. Process analysis and tribological study

International Nuclear Information System (INIS)

Rochette, Philippe

1987-01-01

The experimental part of this research thesis addresses the parametric study of two surface filling processes (by plasma transferred arc, and by plasma arc projection followed by a coating remelting by electron beam), the elaboration by plasma transferred arc and the metallurgical characterization of fillings of nickel base alloys and composite materials made of tungsten carbides dispersed in a nickel matrix, and the characterization of fretting wear of the so-elaborated fillings in aqueous environment. The results show that the plasma transferred arc filling technique allows coating quality and microstructure to be controlled by adjusting the mass energy of the transferred arc. Besides, this technique results in a very good control of nickel alloy coatings. The various studied composites show that it is better to use a matrix with very few alloying elements or pre-coated carbides in order to avoid any cracking phenomenon. The content of dispersed carbides must not be greater than 60 per cent in weight. The best wear behaviour is obtained with polyhedral tungsten carbides dispersed within a low alloyed nickel matrix [fr

Survivor shielding. Part C. Improvements in terrain shielding

International Nuclear Information System (INIS)

Egbert, Stephen D.; Kaul, Dean C.; Roberts, James A.; Kerr, George D.

2005-01-01

A number of atomic-bomb survivors were affected by shielding provided by terrain features. These terrain features can be a small hill, affecting one or two houses, or a high mountain that shields large neighborhoods. In the survivor dosimetry system, terrain shielding can be described by a transmission factor (TF), which is the ratio between the dose with and without the terrain present. The terrain TF typically ranges between 0.1 and 1.0. After DS86 was implemented at RERF, the terrain shielding categories were examined and found to either have a bias or an excessive uncertainty that could readily be removed. In 1989, an improvement in the terrain model was implemented at RERF in the revised DS86 code, but the documentation was not published. It is now presented in this section. The solution to the terrain shielding in front of a house is described in this section. The problem of terrain shielding of survivors behind Hijiyama mountain at Hiroshima and Konpirasan mountain at Nagasaki has also been recognized, and a solution to this problem has been included in DS02. (author)

Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Viyanit, Ekkarut [National Metal and Materials Technology Center (MTEC), Pathaumthani (Thailand). Failure Analysis and Surface Technology Lab; Hartung, Fritz; Lothongkum, Gobboon [Chulalongkom University, Bangkok (Thailand). Dept. of Metallurgical Engineering,; Phakpeetinan, Panyasak; Chianpairot, Amnuysak

2016-08-01

The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

Shielding Design and Radiation Shielding Evaluation for LSDS System Facility

International Nuclear Information System (INIS)

Kim, Younggook; Kim, Jeongdong; Lee, Yongdeok

2015-01-01

As the system characteristics, the target in the spectrometer emits approximately 1012 neutrons/s. To efficiently shield the neutron, the shielding door designs are proposed for the LSDS system through a comparison of the direct shield and maze designs. Hence, to guarantee the radiation safety for the facility, the door design is a compulsory course of the development of the LSDS system. To improve the shielding rates, 250x250 covering structure was added as a subsidiary around the spectrometer. In this study, the evaluations of the suggested shielding designs were conducted using MCNP code. The suggested door design and covering structures can shield the neutron efficiently, thus all evaluations of all conditions are satisfied within the public dose limits. From the Monte Carlo code simulation, Resin(Indoor type) and Tungsten(Outdoor type) were selected as the shielding door materials. From a comparative evaluation of the door thickness, In and Out door thickness was selected 50 cm

Metal ion implantation: Conventional versus immersion

International Nuclear Information System (INIS)

Brown, I.G.; Anders, A.; Anders, S.; Dickinson, M.R.; MacGill, R.A.

1994-01-01

Vacuum-arc-produced metal plasma can be used as the ion feedstock material in an ion source for doing conventional metal ion implantation, or as the immersing plasma for doing plasma immersion ion implantation. The basic plasma production method is the same in both cases; it is simple and efficient and can be used with a wide range of metals. Vacuum arc ion sources of different kinds have been developed by the authors and others and their suitability as a metal ion implantation tool has been well established. Metal plasma immersion surface processing is an emerging tool whose characteristics and applications are the subject of present research. There are a number of differences between the two techniques, both in the procedures used and in the modified surfaces created. For example, the condensibility of metal plasma results in thin film formation and subsequent energetic implantation is thus done through the deposited layer; in the usual scenario, this recoil implantation and the intermixing it produces is a feature of metal plasma immersion but not of conventional energetic ion implantation. Metal plasma immersion is more suited (but not limited) to higher doses (>10 17 cm -2 ) and lower energies (E i < tens of keV) than the usual ranges of conventional metal ion implantation. These and other differences provide these vacuum-arc-based surface modification tools with a versatility that enhances the overall technological attractiveness of both

Dosimetric characteristics of Thermo-Shield material for orthovoltage photon beams

International Nuclear Information System (INIS)

Bahmaid, Mohammad; Kim, Siyong; Liu, Chihray R.; Palta, Jatinder R.

2003-01-01

Conventionally, lead has been used for field shaping in orthovoltage radiation therapy. Recently, a compensator material named Thermo-Shield was presented for field shaping in electron beams. Thermo-Shield is composed of nontoxic, high atomic weight metal particles dispersed in a thermoplastic matrix. It is manually moldable and conforms to human anatomy or any shape at temperatures of 108-132 degree sign F. It is reusable and can be continuously reshaped to better fit the treatment field. Dosimetric characteristics of thermoplastic material were studied for Philips RT250 orthovoltage photon beams ranging from 75 to 250 kVp. It was found that Thermo-Shield should be four to five times thicker than lead to achieve the same transmission (less than 5%). However, it did not cause significant degradation in penumbra. Clinical procedures for use are discussed

Shielding benchmark problems

International Nuclear Information System (INIS)

Tanaka, Shun-ichi; Sasamoto, Nobuo; Oka, Yoshiaki; Kawai, Masayoshi; Nakazawa, Masaharu.

1978-09-01

Shielding benchmark problems were prepared by the Working Group of Assessment of Shielding Experiments in the Research Comittee on Shielding Design of the Atomic Energy Society of Japan, and compiled by the Shielding Laboratory of Japan Atomic Energy Research Institute. Twenty-one kinds of shielding benchmark problems are presented for evaluating the calculational algorithm and the accuracy of computer codes based on the discrete ordinates method and the Monte Carlo method and for evaluating the nuclear data used in the codes. (author)

THE LIFETIME EXTENSION OF CAR AXLES TYPES OF RU1 AND RUSH WHEELSET FREIGHT CARS, RESTORED BY THE METHOD OF PLASMA-ARC METALLIZATION OF THE NECK AND UNDER PARTS MANUAL

Directory of Open Access Journals (Sweden)

V. I. Zelenin

2009-03-01

Full Text Available The restoration method for the journals and wheel seats of the freight wagon wheelsets by means of plasma-arc metallization is presented and the results of the bench fatigue tests with the advisable operation life of the axles restored are given.

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

Directory of Open Access Journals (Sweden)

Kechagias John

2017-01-01

Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

NMR shielding calculations across the periodic table: diamagnetic uranium compounds. 2. Ligand and metal NMR.

Science.gov (United States)

Schreckenbach, Georg

2002-12-16

In this and a previous article (J. Phys. Chem. A 2000, 104, 8244), the range of application for relativistic density functional theory (DFT) is extended to the calculation of nuclear magnetic resonance (NMR) shieldings and chemical shifts in diamagnetic actinide compounds. Two relativistic DFT methods are used, ZORA ("zeroth-order regular approximation") and the quasirelativistic (QR) method. In the given second paper, NMR shieldings and chemical shifts are calculated and discussed for a wide range of compounds. The molecules studied comprise uranyl complexes, [UO(2)L(n)](+/-)(q); UF(6); inorganic UF(6) derivatives, UF(6-n)Cl(n), n = 0-6; and organometallic UF(6) derivatives, UF(6-n)(OCH(3))(n), n = 0-5. Uranyl complexes include [UO(2)F(4)](2-), [UO(2)Cl(4)](2-), [UO(2)(OH)(4)](2-), [UO(2)(CO(3))(3)](4-), and [UO(2)(H(2)O)(5)](2+). For the ligand NMR, moderate (e.g., (19)F NMR chemical shifts in UF(6-n)Cl(n)) to excellent agreement [e.g., (19)F chemical shift tensor in UF(6) or (1)H NMR in UF(6-n)(OCH(3))(n)] has been found between theory and experiment. The methods have been used to calculate the experimentally unknown (235)U NMR chemical shifts. A large chemical shift range of at least 21,000 ppm has been predicted for the (235)U nucleus. ZORA spin-orbit appears to be the most accurate method for predicting actinide metal chemical shifts. Trends in the (235)U NMR chemical shifts of UF(6-n)L(n) molecules are analyzed and explained in terms of the calculated electronic structure. It is argued that the energy separation and interaction between occupied and virtual orbitals with f-character are the determining factors.

Anode sheath transition in an anodic arc for synthesis of nanomaterials

Science.gov (United States)

Nemchinsky, V. A.; Raitses, Y.

2016-06-01

The arc discharge with ablating anode or so-called anodic arc is widely used for synthesis of nanomaterials, including carbon nanotubes and fullerens, metal nanoparticles etc. We present the model of this arc, which confirms the existence of the two different modes of the arc operation with two different anode sheath regimes, namely, with negative anode sheath and with positive anode sheath. It was previously suggested that these regimes are associated with two different anode ablating modes—low ablation mode with constant ablation rate and the enhanced ablation mode (Fetterman et al 2008 Carbon 46 1322). The transition of the arc operation from low ablation mode to high ablation mode is determined by the current density at the anode. The model can be used to self-consistently determine the distribution of the electric field, electron density and electron temperature in the near-anode region of the arc discharge. Simulations of the carbon arc predict that for low arc ablating modes, the current is driven mainly by the electron diffusion to the anode. For positive anode sheath, the anode voltage is close to the ionization potential of anode material, while for negative anode sheath, the anode voltage is an order of magnitude smaller. It is also shown that the near-anode plasma, is far from the ionization equilibrium.

Anode sheath transition in an anodic arc for synthesis of nanomaterials

International Nuclear Information System (INIS)

Nemchinsky, V A; Raitses, Y

2016-01-01

The arc discharge with ablating anode or so-called anodic arc is widely used for synthesis of nanomaterials, including carbon nanotubes and fullerens, metal nanoparticles etc. We present the model of this arc, which confirms the existence of the two different modes of the arc operation with two different anode sheath regimes, namely, with negative anode sheath and with positive anode sheath. It was previously suggested that these regimes are associated with two different anode ablating modes—low ablation mode with constant ablation rate and the enhanced ablation mode (Fetterman et al 2008 Carbon 46 1322). The transition of the arc operation from low ablation mode to high ablation mode is determined by the current density at the anode. The model can be used to self-consistently determine the distribution of the electric field, electron density and electron temperature in the near-anode region of the arc discharge. Simulations of the carbon arc predict that for low arc ablating modes, the current is driven mainly by the electron diffusion to the anode. For positive anode sheath, the anode voltage is close to the ionization potential of anode material, while for negative anode sheath, the anode voltage is an order of magnitude smaller. It is also shown that the near-anode plasma, is far from the ionization equilibrium. (paper)

Energy Efficiency and Scalability of Metallic Nanoparticle Production Using Arc/Spark Discharge

Directory of Open Access Journals (Sweden)

Martin Slotte

2017-10-01

Full Text Available The increased global demand for metallic nanoparticles for an ever growing number of applications has given rise to a need for larger scale and more efficient nanoparticle (NP production processes. In this paper one such process is evaluated from the viewpoints of scalability and energy efficiency. Multiple setups of different scale of an arc/spark process were evaluated for energy efficiency and scalability using exergy analysis, heat loss evaluation and life cycle impact assessment, based on data collected from EU FP7 project partners. The energy efficiency of the process is quite low, with e.g., a specific electricity consumption (SEC of producing ~80 nm copper NP of 180 kWh/kg while the thermodynamic minimum energy need is 0.03 kWh/kg. This is due to thermal energy use characteristics of the system. During scale-up of the process the SEC remained similar to that of smaller setups. Loss of NP mass in the tubing of larger setups gives a lower material yield. The variation in material yield has a significant impact on the life cycle impact for the produced NP in both the Human Health and Ecosystem Quality categories while the impact is smaller in the Global Warming and Resource Depletion categories.

A bench arc-furnace facility for fullerene and single-wall nanotubes synthesis

Directory of Open Access Journals (Sweden)

Huber John G

2001-01-01

Full Text Available A metallic-sample arc-furnace was modified to synthesize fullerenes and nanotubes. The (reversible changes and the process for producing single-wall nanotubes (SWNTs are described.

Modified IRC bench-scale arc melter for waste processing

International Nuclear Information System (INIS)

Eddy, T.L.; Sears, J.W.; Grandy, J.D.; Kong, P.C.; Watkins, A.D.

1994-03-01

This report describes the INEL Research Center (IRC) arc melter facility and its recent modifications. The arc melter can now be used to study volatilization of toxic and high vapor pressure metals and the effects of reducing and oxidizing (redox) states in the melt. The modifications include adding an auger feeder, a gas flow control and monitoring system, an offgas sampling and exhaust system, and a baghouse filter system, as well as improving the electrode drive, slag sampling system, temperature measurement and video monitoring and recording methods, and oxidation lance. In addition to the volatilization and redox studies, the arc melter facility has been used to produce a variety of glass/ceramic waste forms for property evaluation. Waste forms can be produced on a daily basis. Some of the melts performed are described to illustrate the melter's operating characteristics

Modeling of thermal plasma arc technology FY 1994 report

International Nuclear Information System (INIS)

Hawkes, G.L.; Nguyen, H.D.; Paik, S.; McKellar, M.G.

1995-03-01

The thermal plasma arc process is under consideration to thermally treat hazardous and radioactive waste. A computer model for the thermal plasma arc technology was designed as a tool to aid in the development and use of the plasma arc-Joule beating process. The value of this computer model is to: (a) aid in understanding the plasma arc-Joule beating process as applied to buried waste or exhumed buried waste, (b) help design melter geometry and electrode configuration, (c) calculate the process capability of vitrifying waste (i.e., tons/hour), (d) develop efficient plasma and melter operating conditions to optimize the process and/or reduce safety hazards, (e) calculate chemical reactions during treatment of waste to track chemical composition of off-gas products, and composition of final vitrified waste form and (f) help compare the designs of different plasma-arc facilities. A steady-state model of a two-dimensional axisymmetric transferred plasma arc has been developed and validated. A parametric analysis was performed that studied the effects of arc length, plasma gas composition, and input power on the temperatures and velocity profiles of the slag and plasma gas. A two-dimensional transient thermo-fluid model of the US Bureau of Mines plasma arc melter has been developed. This model includes the growth of a slag pool. The thermo-fluid model is used to predict the temperature and pressure fields within a plasma arc furnace. An analysis was performed to determine the effects of a molten metal pool on the temperature, velocity, and voltage fields within the slag. A robust and accurate model for the chemical equilibrium calculations has been selected to determine chemical composition of final waste form and off-gas based on the temperatures and pressures within the plasma-arc furnace. A chemical database has been selected. The database is based on the materials to be processed in the plasma arc furnaces

Electromagnetic shielding formulae

International Nuclear Information System (INIS)

Dahlberg, E.

1979-02-01

This addendum to an earlier collection of electromagnetic shielding formulae (TRITA-EPP-75-27) contains simple transfer matrices suitable for calculating the quasistatic shielding efficiency for multiple transverse-field and axial-field cylindrical and spherical shields, as well as for estimating leakage fields from long coaxial cables and the normal-incidence transmission of a plane wave through a multiple plane shield. The differences and similarities between these cases are illustrated by means of equivalent circuits and transmission line analogies. The addendum also includes a discussion of a possible heuristic improvement of some shielding formulae. (author)

Modelling of crater formation on anode surface by high-current vacuum arcs

Science.gov (United States)

Tian, Yunbo; Wang, Zhenxing; Jiang, Yanjun; Ma, Hui; Liu, Zhiyuan; Geng, Yingsan; Wang, Jianhua; Nordlund, Kai; Djurabekova, Flyura

2016-11-01

Anode melting and crater formation significantly affect interruption of high-current vacuum arcs. The primary objective of this paper is to theoretically investigate the mechanism of anode surface crater formation, caused by the combined effect of surface heating during the vacuum arc and pressure exerted on the molten surface by ions and electrons from the arc plasma. A model of fluid flow and heat transfer in the arc anode is developed and combined with a magnetohydrodynamics model of the vacuum arc plasma. Crater formation is observed in simulation for a peak arcing current higher than 15 kA on 40 mm diam. Cu electrodes spaced 10 mm apart. The flow of liquid metal starts after 4 or 5 ms of arcing, and the maximum velocities are 0.95 m/s and 1.39 m/s for 20 kA and 25 kA arcs, respectively. This flow redistributes thermal energy, and the maximum temperature of the anode surface does not remain in the center. Moreover, the condition for the liquid droplet formation on the anode surfaces is developed. The solidification process after current zero is also analyzed. The solidification time has been found to be more than 3 ms after 25 kA arcing. The long solidification time and sharp features on crater rims induce Taylor cone formation.

Welding procedure specification for arc welding of St 52-3N steel plates with covered electrodes

International Nuclear Information System (INIS)

Cvetkovski, S.; Slavkov, D.; Magdeski, J.

2003-01-01

In this paper the results of approval welding technology for arc welding of plates made of St 52-3N steel are presented. Metal arc welding with covered electrode is used welding process. Test specimens are butt welded in different welding positions P A , P F , P C and P D . Before start welding preliminary welding procedure was prepared. After welding of test specimens non destructive and destructive testing was performed. Obtained results were compared with standard DIN 17100 which concerns to chemical composition and mechanical properties of base material. It was confirmed that in all cases mechanical properties of welded joint are higher than those of base material, so preliminary welding procedure (pWTS) can be accepted as welding procedure specification WPS for metal arc welding of St52-3N steel. (Original)

In situ droplet surface tension and viscosity measurements in gas metal arc welding

International Nuclear Information System (INIS)

Bachmann, B; Siewert, E; Schein, J

2012-01-01

In this paper, we present an adaptation of a drop oscillation technique that enables in situ measurements of thermophysical properties of an industrial pulsed gas metal arc welding (GMAW) process. Surface tension, viscosity, density and temperature were derived expanding the portfolio of existing methods and previously published measurements of surface tension in pulsed GMAW. Natural oscillations of pure liquid iron droplets are recorded during the material transfer with a high-speed camera. Frame rates up to 30000 fps were utilized to visualize iron droplet oscillations which were in the low kHz range. Image processing algorithms were employed for edge contour extraction of the droplets and to derive parameters such as oscillation frequencies and damping rates along different dimensions of the droplet. Accurate surface tension measurements were achieved incorporating the effect of temperature on density. These are compared with a second method that has been developed to accurately determine the mass of droplets produced during the GMAW process which enables precise surface tension measurements with accuracies up to 1% and permits the study of thermophysical properties also for metals whose density highly depends on temperature. Thermophysical properties of pure liquid iron droplets formed by a wire with 1.2 mm diameter were investigated in a pulsed GMAW process with a base current of 100 A and a pulse current of 600 A. Surface tension and viscosity of a sample droplet were 1.83 ± 0.02 N m -1 and 2.9 ± 0.3 mPa s, respectively. The corresponding droplet temperature and density are 2040 ± 50 K and 6830 ± 50 kg m -3 , respectively. (paper)

Shielding member for thermonuclear device

Energy Technology Data Exchange (ETDEWEB)

Onozuka, Masanori

1997-06-30

In a thermonuclear device for shielding fast neutrons by shielding members disposed in a shielding vessel (vacuum vessel and structures such as a blanket disposed in the vacuum vessel), the shielding member comprises a large number of shielding wires formed fine and short so as to have elasticity. The shielding wires are sealed in a shielding vessel together with water, and when the width of the shielding vessel is changed, the shielding wires follow after the change of the width while elastically deforming in the shielding vessel, so that great stress and deformation are not formed thereby enabling to improve reliability. In addition, the length, the diameter and the shape of each of the shielding wires can be selected in accordance with the shielding space of the shielding vessel. Even if the shape of the shielding vessel is complicated, the shielding wires can be inserted easily. Accordingly, the filling rate of the shielding members can be changed easily. It can be produced more easily compared with a conventional spherical pebbles. It can be produced more easily than existent spherical shielding pebbles thereby enabling to reduce the production cost. (N.H.)

Thomson scattering diagnostics of steady state and pulsed welding processes without and with metal vapor

International Nuclear Information System (INIS)

Kühn-Kauffeldt, M; Schein, J; Marqués, J-L

2015-01-01

Thomson scattering is applied to measure temperature and density of electrons in the arc plasma of the direct current gas tungsten arc welding (GTAW) process and pulsed gas metal arc welding (GMAW) process. This diagnostic technique allows to determine these plasma parameters independent from the gas composition and heavy particles temperature. The experimental setup is adapted to perform measurements on stationary as well as transient processes. Spatial and temporal electron temperature and density profiles of a pure argon arc in the case of the GTAW process and argon arc with the presence of aluminum metal vapor in the case of the GMAW process were obtained. Additionally the data is used to estimate the concentration of the metal vapor in the GMAW plasma. (fast track communication)

On arc efficiency in gas tungsten arc welding

Directory of Open Access Journals (Sweden)

Nils Stenbacka

2013-12-01

Full Text Available The aim of this study was to review the literature on published arc efficiency values for GTAW and, if possible, propose a narrower band. Articles between the years 1955 - 2011 have been found. Published arc efficiency values for GTAW DCEN show to lie on a wide range, between 0.36 to 0.90. Only a few studies covered DCEP - direct current electrode positive and AC current. Specific information about the reproducibility in calorimetric studies as well as in modeling and simulation studies (considering that both random and systematic errors are small was scarce. An estimate of the average arc efficiency value for GTAW DCEN indicates that it should be about 0.77. It indicates anyway that the GTAW process with DCEN is an efficient welding method. The arc efficiency is reduced when the arc length is increased. On the other hand, there are conflicting results in the literature as to the influence of arc current and travel speed.

Behavior of an indigenously fabricated transferred arc plasma furnace for smelting studies

Science.gov (United States)

A, K. MANDAL; R, K. DISHWAR; O, P. SINHA

2018-03-01

The utilization of industrial solid waste for metal recovery requires high-temperature tools due to the presence of silica and alumina, which is reducible at high temperature. In a plasma arc furnace, transferred arc plasma furnace (TAP) can meet all requirements, but the disadvantage of this technology is the high cost. For performing experiments in the laboratory, the TAP was fabricated indigenously in a laboratory based on the different inputs provided in the literature for the furnace design and fabrication. The observed parameters such as arc length, energy consumption, graphite electrode consumption, noise level as well as lining erosion were characterized for this fabricated furnace. The nitrogen plasma increased by around 200 K (200 °C) melt temperature and noise levels decreased by ∼10 dB compared to a normal arc. Hydrogen plasma offered 100 K (100 °C) higher melt temperature with ∼5 dB higher sound level than nitrogen plasma. Nitrogen plasma arc melting showed lower electrode and energy consumption than normal arc melting, whereas hydrogen plasma showed lower energy consumption and higher electrode consumption in comparison to nitrogen plasma. The higher plasma arc temperature resulted in a shorter meltdown time than normal arc with smoother arcing. Hydrogen plasma permitted more heats, reduced meltdown time, and lower energy consumption, but with increased graphite consumption and crucible wear. The present study showed that the fabricated arc plasma is better than the normal arc furnace with respect to temperature generation, energy consumption, and environmental friendliness. Therefore, it could be used effectively for smelting-reduction studies.

Characterization of Gas Metal Arc Welding welds obtained with new high Cr–Mo ferritic stainless steel filler wires

International Nuclear Information System (INIS)

Villaret, V.; Deschaux-Beaume, F.; Bordreuil, C.; Fras, G.; Chovet, C.; Petit, B.; Faivre, L.

2013-01-01

Highlights: • New metal cored filler wires for welding 444 grade stainless steel are manufactured. • The effect of Nb and Ti minor elements on the fusion zone properties is investigated. • The relation between composition of fusion zone and grain structure is investigated. • Oxidation rates of fusion zones and base metal are compared. • High temperature behavior of the welded samples are studied. - Abstract: Several compositions of metal cored filler wire were manufactured to define the best welding conditions for homogeneous welding, by Gas Metal Arc Welding (GMAW) process, of a modified AISI 444 ferritic stainless steel dedicated to automotive exhaust manifold applications. The patented grade is know under APERAM trade name K44X and has been developed to present improved high temperature fatigue properties. All filler wires investigated contained 19% Cr and 1.8% Mo, equivalent to the base metal K44X chemistry, but various titanium and niobium contents. Chemical analyses and microstructural observations of fusion zones revealed the need of a minimum Ti content of 0.15% to obtain a completely equiaxed grain structure. This structure conferred on the fusion zone a good ductility even in the as-welded state at room temperature. Unfortunately, titanium additions decreased the oxidation resistance at 950 °C if no significant Nb complementary alloying was made. The combined high Ti and Nb additions made it possible to obtain for the welded structure, after optimized heat treatment, high temperature tensile strengths and ductility for the fusion zones and assemblies, rather close to those of the base metal. 950 °C aging heat treatment was necessary to restore significantly the ductility of the as welded structure. Both fusion zone and base metal presented rather homogenized properties. Finally, with the optimized composition of the cored filler wire – 0.3 Ti minimum (i.e. 0.15% in the fusion zone) and high Nb complementary additions, the properties

Mechanical behaviour of Astm A 297 grade Hp joints welded using different processes

International Nuclear Information System (INIS)

Emygdio, Paulo Roberto Oliveira; Zeemann, Annelise; Almeida, Luiz Henrique de

1996-01-01

The influence of different arc welding processes on mechanical behaviour was studied for cast heat resistant stainless steel welded joints, in the as welded conditions. ASTM A 297 grade HP with niobium and niobium/titanium additions were welded following three different welding procedures, using shielded metal arc welding gas tungsten arc welding and plasma arc welding, in six welded joints. The welded joint mechanical behaviour was evaluated by ambient temperature and 870 deg C tensile tests; and creep tests at 900 deg C and 50 MPa. Mechanical test results showed that the welding procedure qualification following welding codes is not suitable for high temperature service applications. (author)

Estimation and control of droplet size and frequency in projected spray mode of a gas metal arc welding (GMAW) process.

Science.gov (United States)

Anzehaee, Mohammad Mousavi; Haeri, Mohammad

2011-07-01

New estimators are designed based on the modified force balance model to estimate the detaching droplet size, detached droplet size, and mean value of droplet detachment frequency in a gas metal arc welding process. The proper droplet size for the process to be in the projected spray transfer mode is determined based on the modified force balance model and the designed estimators. Finally, the droplet size and the melting rate are controlled using two proportional-integral (PI) controllers to achieve high weld quality by retaining the transfer mode and generating appropriate signals as inputs of the weld geometry control loop. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

GMAW (Gas Metal Arc Welding) process development for girth welding of high strength pipelines

Energy Technology Data Exchange (ETDEWEB)

Rajan, Vaidyanath; Daniel, Joe; Quintana, Marie [The Lincoln Electric Company, Cleveland, OH (United States); Chen, Yaoshan [Center for Reliable Energy Systems (CRES), Dublin, OH (United States); Souza, Antonio [Lincoln Electric do Brasil, Guarulhos, SP (Brazil)

2009-07-01

This paper highlights some of the results and findings from the first phase of a consolidated program co-funded by US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA) and Pipeline Research Council Inc (PRCI) to develop pipe weld assessment and qualification methods and optimize X 100 pipe welding technologies. One objective of the program is to establish the range of viable welding options for X 100 line pipe, and define the essential variables to provide welding process control for reliable and consistent mechanical performance of the weldments. In this first phase, a series of narrow gap girth welds were made with pulsed gas metal arc welding (GMAW), instrumented with thermocouples in the heat affected zone (HAZ) and weld metal to obtain the associated thermal profiles, and instrumented to measure true energy input as opposed to conventional heat input. Results reveal that true heat input is 16%-22% higher than conventional heat input. The thermal profile measurements correlate very well with thermal model predictions using true energy input data, which indicates the viability of treating the latter as an essential variable. Ongoing microstructural and mechanical testing work will enable validation of an integrated thermal-microstructural model being developed for these applications. Outputs from this model will be used to correlate essential welding process variables with weld microstructure and hardness. This will ultimately enable development of a list of essential variables and the ranges needed to ensure mechanical properties are achieved in practice, recommendations for controlling and monitoring these essential variables and test methods suitable for classification of welding consumables. (author)

Image processing for the Advanced Radiographic Capability (ARC) at the National Ignition Facility

Science.gov (United States)

Leach, Richard R.; Awwal, Abdul A. S.; Lowe-Webb, Roger; Miller-Kamm, Victoria; Orth, Charles; Roberts, Randy; Wilhelmsen, Karl

2016-09-01

The Advance Radiographic Capability (ARC) at the National Ignition Facility (NIF) is a laser system that employs up to four petawatt (PW) lasers to produce a sequence of short-pulse kilo-Joule laser pulses with controllable delays that generate X-rays to provide backlighting for high-density internal confinement fusion (ICF) capsule targets. Multi-frame, hard-X-ray radiography of imploding NIF capsules is a capability which is critical to the success of NIF's missions. ARC is designed to employ up to eight backlighters with tens-of-picosecond temporal resolution, to record the dynamics and produce an X-ray "motion picture" of the compression and ignition of cryogenic deuterium-tritium targets. ARC will generate tens-of-picosecond temporal resolution during the critical phases of ICF shots. Additionally, ARC supports a variety of other high energy density experiments including fast ignition studies on NIF. The automated alignment image analysis algorithms use digital camera sensor images to direct ARC beams onto the tens-of-microns scale metal wires. This paper describes the ARC automatic alignment sequence throughout the laser chain from pulse initiation to target with an emphasis on the image processing algorithms that generate the crucial alignment positions for ARC. The image processing descriptions and flow diagrams detail the alignment control loops throughout the ARC laser chain beginning in the ARC high-contrast front end (HCAFE), on into the ARC main laser area, and ending in the ARC target area.

A contribution to shielding effectiveness analysis of shielded tents

Directory of Open Access Journals (Sweden)

Vranić Zoran M.

2004-01-01

Full Text Available An analysis of shielding effectiveness (SE of the shielded tents made of the metallised fabrics is given. First, two electromagnetic characteristic fundamental for coupling through electrically thin shield, the skin depth break frequency and the surface resistance or transfer impedance, is defined and analyzed. Then, the transfer function and the SE are analyzed regarding to the frequency range of interest to the Electromagnetic Compatibility (EMC Community.

The evolution of ion charge states in cathodic vacuum arc plasmas: a review

Energy Technology Data Exchange (ETDEWEB)

Anders, Andre

2011-12-18

Cathodic vacuum arc plasmas are known to contain multiply charged ions. 20 years after “Pressure Ionization: its role in metal vapour vacuum arc plasmas and ion sources” appeared in vol. 1 of Plasma Sources Science and Technology, it is a great opportunity to re-visit the issue of pressure ionization, a non-ideal plasma effect, and put it in perspective to the many other factors that influence observable charge state distributions, such as the role of the cathode material, the path in the density-temperature phase diagram, the “noise” in vacuum arc plasma as described by a fractal model approach, the effects of external magnetic fields and charge exchange collisions with neutrals. A much more complex image of the vacuum arc plasma emerges putting decades of experimentation and modeling in perspective.

Experimental Development of Dual Phase Steel Laser-arc Hybrid Welding and its Comparison to Laser and Gas Metal Arc Welding

Directory of Open Access Journals (Sweden)

Wagner Duarte Antunes

Full Text Available Abstract Dual phase DP600 steels have been used in many automobile structures and laser welding has been the standard method for the joining of different sections. This work proposed a comparison between laser welding with arc welding (GMAW and with hybrid laser-arc welding in order to access the microstructures and the mechanical behavior. The laser and hybrid welds are competitive in terms of microstructure and mechanical behavior, presenting both acceptable and tough welds. The maximum ductility of the laser and hybrid welds are very similar, around 14%, and near to the values observed in the base material. The GMAW presents low ductility due to the softening caused by tampering of the martensite, and thus is unacceptable as the welding procedure.

Effect of electric arc, gas oxygen torch and induction melting techniques on the marginal accuracy of cast base-metal and noble metal-ceramic crowns.

Science.gov (United States)

Gómez-Cogolludo, Pablo; Castillo-Oyagüe, Raquel; Lynch, Christopher D; Suárez-García, María-Jesús

2013-09-01

The aim of this study was to identify the most appropriate alloy composition and melting technique by evaluating the marginal accuracy of cast metal-ceramic crowns. Seventy standardised stainless-steel abutments were prepared to receive metal-ceramic crowns and were randomly divided into four alloy groups: Group 1: palladium-gold (Pd-Au), Group 2: nickel-chromium-titanium (Ni-Cr-Ti), Group 3: nickel-chromium (Ni-Cr) and Group 4: titanium (Ti). Groups 1, 2 and 3 were in turn subdivided to be melted and cast using: (a) gas oxygen torch and centrifugal casting machine (TC) or (b) induction and centrifugal casting machine (IC). Group 4 was melted and cast using electric arc and vacuum/pressure machine (EV). All of the metal-ceramic crowns were luted with glass-ionomer cement. The marginal fit was measured under an optical microscope before and after cementation using image analysis software. All data was subjected to two-way analysis of variance (ANOVA). Duncan's multiple range test was run for post-hoc comparisons. The Student's t-test was used to investigate the influence of cementation (α=0.05). Uncemented Pd-Au/TC samples achieved the best marginal adaptation, while the worst fit corresponded to the luted Ti/EV crowns. Pd-Au/TC, Ni-Cr and Ti restorations demonstrated significantly increased misfit after cementation. The Ni-Cr-Ti alloy was the most predictable in terms of differences in misfit when either torch or induction was applied before or after cementation. Cemented titanium crowns exceeded the clinically acceptable limit of 120μm. The combination of alloy composition, melting technique, casting method and luting process influences the vertical seal of cast metal-ceramic crowns. An accurate use of the gas oxygen torch may overcome the results attained with the induction system concerning the marginal adaptation of fixed dental prostheses. Copyright © 2013 Elsevier Ltd. All rights reserved.

Transparent fast neutron shielding material and shielding method

International Nuclear Information System (INIS)

Nashimoto, Tetsuji; Katase, Haruhisa.

1993-01-01

Polyisobutylene having a viscosity average molecular weight of 20,000 to 80,000 and a hydrogen atom density of greater than 7.0 x 10 22 /cm 3 is used as a fast neutron shielding material. The shielding material is excellent in the shielding performance against fast neutrons, and there is no worry of leakage even when holes should be formed to a vessel. Further, it is excellent in fabricability, relatively safe even upon occurrence of fire and, in addition, it is transparent to enable to observe contents easily. (T.M.)

Simultaneous synthesis of single-walled carbon nanotubes and graphene in a magnetically-enhanced arc plasma.

Science.gov (United States)

Li, Jian; Shashurin, Alexey; Kundrapu, Madhusudhan; Keidar, Michael

2012-02-02

Carbon nanostructures such as single-walled carbon nanotubes (SWCNT) and graphene attract a deluge of interest of scholars nowadays due to their very promising application for molecular sensors, field effect transistor and super thin and flexible electronic devices(1-4). Anodic arc discharge supported by the erosion of the anode material is one of the most practical and efficient methods, which can provide specific non-equilibrium processes and a high influx of carbon material to the developing structures at relatively higher temperature, and consequently the as-synthesized products have few structural defects and better crystallinity. To further improve the controllability and flexibility of the synthesis of carbon nanostructures in arc discharge, magnetic fields can be applied during the synthesis process according to the strong magnetic responses of arc plasmas. It was demonstrated that the magnetically-enhanced arc discharge can increase the average length of SWCNT (5), narrow the diameter distribution of metallic catalyst particles and carbon nanotubes (6), and change the ratio of metallic and semiconducting carbon nanotubes (7), as well as lead to graphene synthesis (8). Furthermore, it is worthwhile to remark that when we introduce a non-uniform magnetic field with the component normal to the current in arc, the Lorentz force along the J×B direction can generate the plasmas jet and make effective delivery of carbon ion particles and heat flux to samples. As a result, large-scale graphene flakes and high-purity single-walled carbon nanotubes were simultaneously generated by such new magnetically-enhanced anodic arc method. Arc imaging, scanning electron microscope (SEM), transmission electron microscope (TEM) and Raman spectroscopy were employed to analyze the characterization of carbon nanostructures. These findings indicate a wide spectrum of opportunities to manipulate with the properties of nanostructures produced in plasmas by means of controlling the

Electromagnetically shielded building

Energy Technology Data Exchange (ETDEWEB)

Takahashi, T; Nakamura, M; Yabana, Y; Ishikawa, T; Nagata, K

1992-04-21

This invention relates to a building having an electromagnetic shield structure well-suited for application to an information network system utilizing electromagnetic waves, and more particularly to an electromagnetically shielded building for enhancing the electromagnetic shielding performance of an external wall. 6 figs.

Electromagnetically shielded building

International Nuclear Information System (INIS)

Takahashi, T.; Nakamura, M.; Yabana, Y.; Ishikawa, T.; Nagata, K.

1992-01-01

This invention relates to a building having an electromagnetic shield structure well-suited for application to an information network system utilizing electromagnetic waves, and more particularly to an electromagnetically shielded building for enhancing the electromagnetic shielding performance of an external wall. 6 figs

Application and development of dismantling technologies for decommissioning of nuclear installations

International Nuclear Information System (INIS)

Bach, W.; Kremer, G.; Ruemenapp, T.

2006-01-01

The decommissioning of nuclear installations poses a challenge to high performance underwater cutting technologies because of complex limiting conditions, like radioactive contamination, accessibility, geometry of work piece, material thickness and composition. For the safe dismantling of the moderator tank and the thermal shield of the Multi-purpose Research Reactor (MZFR) Karlsruhe the development and the use of thermal cutting tools will be demonstrated, in this case the underwater plasma arc cutting and the contact arc metal cutting (CAMC). (orig.)

Radiation shielding concrete

International Nuclear Information System (INIS)

Kunishima, Shigeru.

1990-01-01

The radiation shielding concretes comprise water, cement, fine aggregates consisting of serpentines and blown mist slags, coarse aggregates consisting of serpentines and kneading materials. Since serpentines containing a relatively great amount of water of crystallization in rocks as coarse aggregates and fine aggregates, the hydrogen content in the radiation shielding concretes is increased and the neutron shielding effect is improved. In addition, since serpentines are added as the fine aggregates and blown mists slags of a great specific gravity are used, the specific gravity of the shielding concretes is increased to improve the γ-ray shielding effect. Further, by the use of the kneading material having a water reducing effect and fluidizing effect, and by the bearing effect of the spherical blown mist slags used as the fine aggregates, concrete fluidity can be increased. Accordingly, workability of the radiation shielding concretes can be improved. (T.M.)

Shielding augmentation of roll-on shield from NAPS to Kaiga-2

International Nuclear Information System (INIS)

Pradhan, A.S.; Kumar, A.N.

2000-01-01

Extensive radiation field surveys were conducted in NAPS and KAPS reactor buildings as a part of commissioning checks on radiation shielding. During such surveys, dose rate higher than the expected values were noticed in fuelling machine service areas. A movable shield, separating high field area fuelling machine vault and low field area fuelling machine service area, known as roll-on shield was identified as one of the causes of high field in fuelling machine service area along with weaker end-shield. This paper discusses systematic approach adopted in bringing down the dose rates in fuelling machine service area by augmentation of roll-on shield. (author)

Dry storage technologies: keys to choosing among metal casks, concrete shielded steel canister modules and vaults

International Nuclear Information System (INIS)

Roland, V.; Solignac, Y.; Chiguer, M.; Guenon, Y.

2003-01-01

time. Then the key criterion is maximum modularity. Furthermore, the up front capital costs requirement for this type of solution is minimal, so depending on the chosen discount rate of the investor, they have an additional attraction. Those smaller modules allow to change course in back end policy more easily. Priority of modularity yields two other solutions, dual-purpose metal casks of the TN24TM family or dual purpose or single purpose concrete shielded welded canisters such as NUHOMS. These solutions, implemented by COGEMA LOGISTICS, TRANSNUCLEAR Inc. and FRAMATOME-ANP, are very flexible and have been adapted also to quite different fuels. Among what influences the choice, we can consider: in favor of metal casks (minimal ancillary equipment, ready to move to final or centralized repository or reprocessing or other ISFSI, compact systems, easy rearrangement, easy handling), in favor of concrete shielded canisters based systems (economics when initial quantity is sufficient to spread out up front equipment, significant cost-shielding advantage, easy local production of the relatively light canisters). Both approaches, when transportable, are also a factor for public acceptance because of the non-permanent characteristics and because transport licensing refers to internationally recognized rules, standards and methods. (authors)

The fractal nature of vacuum arc cathode spots

International Nuclear Information System (INIS)

Anders, Andre

2005-01-01

Cathode spot phenomena show many features of fractals, for example self-similar patterns in the emitted light and arc erosion traces. Although there have been hints on the fractal nature of cathode spots in the literature, the fractal approach to spot interpretation is underutilized. In this work, a brief review of spot properties is given, touching the differences between spot type 1 (on cathodes surfaces with dielectric layers) and spot type 2 (on metallic, clean surfaces) as well as the known spot fragment or cell structure. The basic properties of self-similarity, power laws, random colored noise, and fractals are introduced. Several points of evidence for the fractal nature of spots are provided. Specifically power laws are identified as signature of fractal properties, such as spectral power of noisy arc parameters (ion current, arc voltage, etc) obtained by fast Fourier transform. It is shown that fractal properties can be observed down to the cutoff by measurement resolution or occurrence of elementary steps in physical processes. Random walk models of cathode spot motion are well established: they go asymptotically to Brownian motion for infinitesimal step width. The power spectrum of the arc voltage noise falls as 1/f 2 , where f is frequency, supporting a fractal spot model associated with Brownian motion

Study and development of solid fluxes for gas tungsten arc welding applied to titanium and its alloys and stainless steels; Etude et developpement des flux solides en vue d'application en soudage ATIG applique au titane et ses alliages ainsi qu'aux aciers inoxydables

Energy Technology Data Exchange (ETDEWEB)

Perry, N

2000-06-15

Gas Tungsten Arc Welding uses an electric arc between the refractory tungsten electrode and the plates to be welded under an argon shielding gas. As a result, the joint quality is excellent, no pollution nor defects are to be feared, consequently this process is used in nuclear, aeronautic, chemical and food industries. Despite of this good qualities, GTAW is limited because of, on the one side, a poor penetrating weld pool and, on the other side, a week productivity rate. Indeed, up to 3 mm thick plates, machining and filler metal is needed. Multiple runs increase the defect's risks, the manufactory time and increase the deformations and the heat affected zone. The goal of this study is to break through this limits without any device investment. Active GTA welding (or ATIG) is a new technique with GTA device and an activating flux to be spread on the upper plate before welding. The arc, by plasma electrochemical equilibrium modifications, and the pool with the inner connective flows inversion, allow 7 mm thick joints in one run without edges machining or filler metal for both stainless steel and titanium alloys. This manuscript describes the development of these fluxes, highlights the several phenomena and presents the possibilities of this new process. This work, in collaboration with B.S.L. industries, leads to two flux formulations (stainless steel and titanium alloys) now in a commercial phase with CASTOLIN S.A. Moreover, B.S.L.industries produces a pressure device (nitrate column) with the ATIG process using more than 2800 ATIG welds. (author)

Wake Shield Target Protection

International Nuclear Information System (INIS)

Valmianski, Emanuil I.; Petzoldt, Ronald W.; Alexander, Neil B.

2003-01-01

The heat flux from both gas convection and chamber radiation on a direct drive target must be limited to avoid target damage from excessive D-T temperature increase. One of the possibilities of protecting the target is a wake shield flying in front of the target. A shield will also reduce drag force on the target, thereby facilitating target tracking and position prediction. A Direct Simulation Monte Carlo (DSMC) code was used to calculate convection heat loads as boundary conditions input into ANSYS thermal calculations. These were used for studying the quality of target protection depending on various shapes of shields, target-shield distance, and protective properties of the shield moving relative to the target. The results show that the shield can reduce the convective heat flux by a factor of 2 to 5 depending on pressure, temperature, and velocity. The protective effect of a shield moving relative to the target is greater than the protective properties of a fixed shield. However, the protective effect of a shield moving under the drag force is not sufficient for bringing the heat load on the target down to the necessary limit. Some other ways of diminishing heat flux using a protective shield are discussed

Arc-discharge system for nondestructive detection of flaws in thin ceramic coatings

International Nuclear Information System (INIS)

Scott, G.W.; Davis, E.V.

1978-04-01

The feasibility of nondestructively detecting small cracks or holes in plasma-sprayed ceramic coatings with an electric arc-discharge system was studied. We inspected ZrO 2 coatings 0.46 mm (0.018 in.) thick on Incoloy alloy 800 substrates. Cracks were artificially induced in controlled areas of the specimens by straining the substrates in tension. We designed and built a system to scan the specimen's surface at approximately 50 μm (0.002 in.) clearance with a sharp-pointed metal-tipped probe at high dc potential. The system measures the arc currents occurring at flaws, or plots a map of the scanned area showing points where the arc current exceeds a preset threshold. A theoretical model of the probe-specimen circuit shows constant dc potential to be the best choice for arc-discharge inspection of insulating coatings. Experimental observations and analysis of the data disclosed some potential for flaw description

Effects of Aperture Size on Q factor and Shielding Effectiveness of a Cubic Resonator

Directory of Open Access Journals (Sweden)

S. Parr

2017-09-01

Full Text Available The EMC properties of a cubic metallic shield are highly affected by its resonances. At the resonant frequencies, the shielding effectiveness (SE collapses, which results in high field strengths inside the cavity. This can cause failure or even breakdown of electronic devices inside the shield. The resonant behaviour is mainly determined by the quality or Q factor of the shield. In this paper, the effects of the aperture size on the Q factor and the SE of an electrically large, cubic shield are analysed. At first, a method is developed in order to determine the Q factor based on the resonance behaviour of the shield in time domain. Only the first resonance of the shield is considered therefore. The results are evaluated for different aperture diameters and compared with theory for the Q factor. The dominant coupling mechanism of electromagnetic energy into the shield is thus identified. Then the effect of aperture size on the SE is analysed. The excitation of resonances is very probable if the interfering signal is an ultrawideband (UWB pulse, which constitutes a typical intentional electromagnetic interference (IEMI scenario. Therefore, the relation between aperture size and SE is analysed using the theory of the transient SE for a broadband signal with a constant spectral density distribution. The results show, that a worst case aperture size exists, where the SE has its minimum.

Clustering of arc volcanoes caused by temperature perturbations in the back-arc mantle.

Science.gov (United States)

Lee, Changyeol; Wada, Ikuko

2017-06-29

Clustering of arc volcanoes in subduction zones indicates along-arc variation in the physical condition of the underlying mantle where majority of arc magmas are generated. The sub-arc mantle is brought in from the back-arc largely by slab-driven mantle wedge flow. Dynamic processes in the back-arc, such as small-scale mantle convection, are likely to cause lateral variations in the back-arc mantle temperature. Here we use a simple three-dimensional numerical model to quantify the effects of back-arc temperature perturbations on the mantle wedge flow pattern and sub-arc mantle temperature. Our model calculations show that relatively small temperature perturbations in the back-arc result in vigorous inflow of hotter mantle and subdued inflow of colder mantle beneath the arc due to the temperature dependence of the mantle viscosity. This causes a three-dimensional mantle flow pattern that amplifies the along-arc variations in the sub-arc mantle temperature, providing a simple mechanism for volcano clustering.

Investigation of Mechanical and Electromagnetic Interference Shielding Properties of Nickel-CFRP Textile Composites

Science.gov (United States)

Tugirumubano, Alexandre; Vijay, Santhiyagu Joseph; Go, Sun Ho; Kwac, Lee Ku; Kim, Hong Gun

2018-04-01

The most common materials used for electromagnetic interference shielding are metals and their alloys. However, those materials are heavy and highly reflective. In order to eliminate or reduce the intensity of wave radiation in their working environment, lightweight materials that have interference shielding properties are needed. In this paper, nickel wire mesh yarns (warps) were woven into carbon fibers-reinforced plastic yarns (wefts) to produce metal-carbon textile composite materials. The plain weave and 2/2 twill weave techniques were used, and the woven fabrics were laminated to manufacture experimental test samples. The nickel, which has high magnetic permeability and good electric conductivity, and carbon fibers, which have good electrical, thermal and mechanical properties, were used together to achieve the desired properties. The shielding effectiveness of each sample was investigated using a network analyzer connected with coaxial transmission line test in accordance with ASTM 4935-99 standard, with the frequencies ranging from 500 MHz to 1.5 GHz. Here, the plain weave structure showed higher shielding effectiveness than twill weave. The absorption losses for both materials were relatively greater than reflection losses. In reference to the orientation of wire mesh yarns about the loading axis, the tensile strengths in the transversal direction were 19.04 and 16.34% higher than the tensile strengths in longitudinal direction for plain weave and twill weave, respectively. The fractography analysis with SEM showed a ductile fracture of wire mesh and brittle fracture of epoxy matrix and carbon fibers.

Investigation of Mechanical and Electromagnetic Interference Shielding Properties of Nickel-CFRP Textile Composites

Science.gov (United States)

Tugirumubano, Alexandre; Vijay, Santhiyagu Joseph; Go, Sun Ho; Kwac, Lee Ku; Kim, Hong Gun

2018-05-01

The most common materials used for electromagnetic interference shielding are metals and their alloys. However, those materials are heavy and highly reflective. In order to eliminate or reduce the intensity of wave radiation in their working environment, lightweight materials that have interference shielding properties are needed. In this paper, nickel wire mesh yarns (warps) were woven into carbon fibers-reinforced plastic yarns (wefts) to produce metal-carbon textile composite materials. The plain weave and 2/2 twill weave techniques were used, and the woven fabrics were laminated to manufacture experimental test samples. The nickel, which has high magnetic permeability and good electric conductivity, and carbon fibers, which have good electrical, thermal and mechanical properties, were used together to achieve the desired properties. The shielding effectiveness of each sample was investigated using a network analyzer connected with coaxial transmission line test in accordance with ASTM 4935-99 standard, with the frequencies ranging from 500 MHz to 1.5 GHz. Here, the plain weave structure showed higher shielding effectiveness than twill weave. The absorption losses for both materials were relatively greater than reflection losses. In reference to the orientation of wire mesh yarns about the loading axis, the tensile strengths in the transversal direction were 19.04 and 16.34% higher than the tensile strengths in longitudinal direction for plain weave and twill weave, respectively. The fractography analysis with SEM showed a ductile fracture of wire mesh and brittle fracture of epoxy matrix and carbon fibers.

Optimal beta-ray shielding thicknesses for different therapeutic radionuclides and shielding materials