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Sample records for s45c carbon steel

  1. Chip formation in turning S45C medium carbon steel in cryogenic conditions

    Directory of Open Access Journals (Sweden)

    Jaharah A. Ghani

    2017-09-01

    Full Text Available This paper presents the tribology issue regarding the chip formation in machining medium carbon steel (S45C using a coated and uncoated carbide tools. The machining parameters under investigation were cutting speed, feed rate, and depth of cut under dry and cryogenic cutting condition using coated and uncoated carbide tools. The chip shape was largely depended on the combination of machining parameters, especially at high depth of cut and feed rate; the favorable chip was produced. Larger value of shear angle results in smaller shear plane area that provides benefits of lower cutting force needed to shear off the chips and lower cutting temperature being generated during the machining process.

  2. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  3. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  4. corrosion inhibitor for carbon steels

    African Journals Online (AJOL)

    potentiodynamic polarisation techniques. It was found that. CNSL reduces the extent of the electrochemical processes taking place on carbon steel undergoing corrosion. The corrosion rate of the carbon steel was reduced by over 92 % when only 300 ppm of CNSL was applied. This indicates that. CNSL is a potential ...

  5. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  6. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The repairs...

  7. The Hardness of Boride Layer on the S45C Iron (A preliminary study on surface hardening of ferrous material

    Directory of Open Access Journals (Sweden)

    Sutrisno

    2012-08-01

    Full Text Available The property such as microhardness of boride layer formed on S45C iron was investigated. Boronizing was carried out in a solid medium consisting of nano size powders of 50% B4C as a donor, 45% SiC as a diluent, and 5% KBF4 as an activator treated at the temperature of 10000C for 8 hours. The phases that were formed on the substrate was found as Fe2B and FeB layer that had smooth and flate shape morphology. The hardness of boride layer on S45C was over 2000 HV, while the hardness of untreated S45C iron was about 196,39 HV. Depending on process time and temperature, the depth of boride layer ranges from 25 to 55 µm, leading to a diffusion controlled process

  8. On the specific heat of carbon steels

    OpenAIRE

    Umino, Saburo

    2010-01-01

    The results of the pre:lent investigation may be summarized as follows: (1) The heat content of carbon steels at high temperatures was determined by the mixture method, while the oxidation of the specimen was prevented by passing a purified hydrogen gas through the furnace. The specimens were twelve kinds of steels with different carbon contents from 0.09 % to 2.84 % and the range of temperature was 23~250°C. (2) According to A. Meuthen, the specific heat is constant below the A1 point, but t...

  9. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... diffusion and high interfacial capacitance appear. These effects are strongly enhanced in the biologically active environment as compared to the sterile solutions possibly due to an enhanced porosity in the biofilm/ferrous sulphide surface layers. The effect of these features is that EIS may be used...

  10. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  11. Microbially induced corrosion of carbon steel in deep groundwater environment.

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  12. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  13. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  14. Friction stir processing on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, Alexander G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  15. Application of Niobium Low Carbon Low Alloy Structural Steel Approach

    Science.gov (United States)

    Jansto, Steven G.; Silvestre, Leonardo; Wang, Houxin

    Niobium Bearing Low Carbon Low Alloy (LCLA) value-added S355 structural steels reduces the overall material and construction costs for many high strength construction steel and heavy equipment applications. The recent development of the Nb-LCLA Approach is a value-added low cost approach for many structural steel applications including windtower supports, beams and other structural plate applications. Case examples are presented from Brazil, China and the USA. These Nb-bearing steels at lower carbon content compared to the traditional higher carbon normalize heat treated grades are more cost effective and reduce structural fabrication time through improved weldability as well.

  16. Medium carbon vanadium micro alloyed steels for drop forging

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-12-31

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author) 17 refs., 19 figs., 5 tabs.

  17. Carbon transfer from magnesia-graphite ladle refractories to ultra-low carbon steel

    Science.gov (United States)

    Russo, Andrew Arthur

    Ultra-low carbon steels are utilized in processes which require maximum ductility. Increases in interstitial carbon lower the ductility of steel; therefore, it is important to examine possible sources of carbon. The refractory ladle lining is one such source. Ladle refractories often contain graphite for its desirable thermal shock and slag corrosion resistance. This graphite is a possible source of carbon increase in ultra-low carbon steels. The goal of this research is to understand and evaluate the mechanisms by which carbon transfers to ultra-low carbon steel from magnesia-graphite ladle refractory. Laboratory dip tests were performed in a vacuum induction furnace under an argon atmosphere to investigate these mechanisms. Commercial ladle refractories with carbon contents between 4-12 wt% were used to investigate the effect of refractory carbon content. Slag-free dip tests and slag-containing dip tests with varying MgO concentrations were performed to investigate the influence of slag. Carbon transfer to the steel was controlled by steel penetrating into the refractory and dissolving carbon in dip tests where no slag was present. The rate limiting step for this mechanism is convective mass transport of carbon into the bulk steel. No detectable carbon transfer occurred in dip tests with 4 and 6 wt%C refractories without slag because no significant steel penetration occurred. Carbon transfer was controlled by the corrosion of refractory by slag in dip tests where slag was present.

  18. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  19. Experimental and numerical simulation of carbon manganese steel ...

    African Journals Online (AJOL)

    user

    Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel. Von Mises' yield function and Chaboche's kinematic hardening rules have been used. The recall terms of Chaboche's kinematic ...

  20. Experimental and numerical simulation of carbon manganese steel ...

    African Journals Online (AJOL)

    The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel. Von Mises' yield function and Chaboche's kinematic hardening rules have been used. The recall terms of Chaboche's kinematic ...

  1. Archaeologic analogues: Microstructural changes by natural ageing in carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Munoz, Esther Bravo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Fernandez, Jorge Chamon [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Arasanz, Javier Guzman [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Peces, Raquel Arevalo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado, Antonio Javier [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Dietz, Christian [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Martinez, Juan Antonio [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado Portal, Antonio Jose [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain)]. E-mail: antoniocriado@quim.ucm.es

    2006-02-15

    When discussing the container material for highly active radionuclear waste, carbon steel is one of the materials most frequently proposed by the international scientific community. Evidently, security with respect to the container behaviour into deep geological deposits is fundamental. Among other parameters, knowledge about material mechanical properties is essential when designing the container. Time ageing of carbon steel, apart from possible alterations of the chemical composition (e.g. corrosion) involves important microstructural changes, at the scale of centuries and millenniums. The latter may cause variations of the mechanical properties of carbon steel storage containers, with the corresponding risk of possible leakage. In order to properly estimate such risk and to adjust the corresponding mathematical models to reality, the microstructural changes observed in this study on archaeologic samples are evaluated, comparing ancient and modern steels of similar chemical composition and fabrication processes.

  2. 75 FR 26273 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Science.gov (United States)

    2010-05-11

    ... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China AGENCY...-fair-value imports from China of certain seamless carbon and alloy steel standard, line, and pressure... merchandise as ``* * * Certain seamless carbon and alloy steel (other than stainless steel) pipes and redraw...

  3. Effect of Microstructure on Torsional Fatigue Endurance of Martensitic Carbon Steel

    National Research Council Canada - National Science Library

    TOYODA, Shunsuke; ISHIGURO, Yasuhide; KAWABATA, Yoshikazu; SAKATA, Kei; SATO, Akio; SAKAI, Jun'ichi

    2009-01-01

    The microstructural influence of martensitic carbon steel on torsional fatigue endurance was investigated, taking into consideration the application of high strength steel electric resistance welded (ERW...

  4. Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

    Science.gov (United States)

    Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

    2017-06-01

    There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

  5. intercritical heat treatments effects on low carbon steels quenched

    African Journals Online (AJOL)

    DR B. A. EZEKOYE

    of a duplex structure comprising hard particles embedded in a soft ferrite matrix, but then differ in the way the strain is partitioned between the phases. The purpose of this work was to investigate the effect of diverse intercritical heat treatments on the mechanical properties of six low carbon steels, containing carbon with the ...

  6. Intercritical Heat Treatment Effects on Low Carbon Steels Quenched ...

    African Journals Online (AJOL)

    Six low carbon steels containing carbon in the range 0.13-0.18wt%C were studied after intercritical quenching, intercritical quenching with low temperature tempering, intercritical annealing and intercritical normalizing using specimens originally quenched from intermediate austenitizing temperature (9500C). The studies ...

  7. intercritical heat treatments effects on low carbon steels quenched

    African Journals Online (AJOL)

    DR B. A. EZEKOYE

    Department of Physics and Astronomy, University of Nigeria, Nsukka. 2. E-mail: benjamin.ezekoye@unn.edu.ng; bezekoye@yahoo.com. ABSTRACT. Six low carbon steels containing carbon in the range 0.13-0.18wt%C were studied after intercritical quenching, intercritical quenching with low temperature tempering, ...

  8. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    Directory of Open Access Journals (Sweden)

    Warzecha M.

    2016-03-01

    Full Text Available In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed.

  9. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    National Research Council Canada - National Science Library

    M. Warzecha; S. Garncarek; T. Merder; Z. Skuza

    2016-01-01

    In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed...

  10. Microstructural characterisation of carbon implanted austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Murphy, M.E. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland)]. E-mail: matthew.murphy@stryker.com; Insley, G.M. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland); Laugier, M.T. [Department of Physics, University of Limerick, Limerick (Ireland); Newcomb, S.B. [Sonsam Ltd., Glebe Laboratories, Newport, Tipperary (Ireland)

    2005-06-01

    Low carbon (316L) austenitic stainless steel has been implanted with carbon ions with a fluence of 5 x 10{sup 17} C ions/cm{sup 2} using an ion energy of 75 keV. The effect of carbon ion implantation on the microstructure of the austenitic steel has been examined in cross-section using transmission electron microscopy (TEM) both before and after implantation, and the implantation data correlated with a computer based simulation, TRIM (Transport and Range of Ions in Matter). It has been found that the high-fluence carbon ion implantation modified the microstructure of the steel, as demonstrated by the presence of two amorphous layers separated by a layer of expanded austenite.

  11. Phosphorus Segregation in Meta-Rapidly Solidified Carbon Steels

    Science.gov (United States)

    Li, Na; Qiao, Jun; Zhang, Junwei; Sha, Minghong; Li, Shengli

    2017-09-01

    Twin-roll strip casters for near-net-shape manufacture of steels have received increased attention in the steel industry. Although negative segregation of phosphorus occurred in twin-roll strip casting (TRSC) steels in our prior work, its mechanism is still unclear. In this work, V-shaped molds were designed and used to simulate a meta-rapid solidification process without roll separating force during twin roll casting of carbon steels. Experimental results show that no obvious phosphorus segregation exist in the V-shaped mold casting (VMC) steels. By comparing TRSC and the VMC, it is proposed that the negative phosphorus segregation during TRSC results from phosphorus redistribution driven by recirculating and vortex flow in the molten pool. Meanwhile, solute atoms near the advancing interface are overtaken and incorporated into the solid because of the high solidification speed. The high rolling force could promote the negative segregation of alloying elements in TRSC.

  12. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  13. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Science.gov (United States)

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and armor...

  14. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  15. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  16. Process map for laser heat treatment of carbon steels

    Science.gov (United States)

    Ki, Hyungson; So, Sangwoo

    2012-10-01

    We propose a process map for diode-laser heat treatment of carbon steels. After first identifying a heat treatable region in terms of laser intensity and interaction time using a heat conduction model, two most important factors in heat treatment, carbon diffusion time in austenite and cooling time, are calculated and plotted in the heat treatable region. Because overall characteristics of laser heat treatment for a given steel type can be graphically visualized on a map, this map can be used in the determination of optimal process parameters. Hardening depth is also calculated using the concept of the critical effective carbon diffusion time. For demonstration and validation purposes, we have systematically conducted laser heat treatment on AISI 1020 and 1035 steel specimens using a 3 kW diode laser and measured surface hardness and hardening depth. The experimental results are in agreement with the calculated process map.

  17. OF PLAIN CARBON AND LOW ALLOY STEELS

    African Journals Online (AJOL)

    Two steels En 3 and En 39 were given a TiC-TiN. CVD coating in the carburized and uncarburized conditions. The continuity of the coatings and their adherance to the substrate were examined. The thickness of the deposited coatings were also measured, their adherence to the substrate and their thickness was off ected by ...

  18. 77 FR 59892 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Final Determination of...

    Science.gov (United States)

    2012-10-01

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Final... mm to 5.0 mm. \\1\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Affirmative Preliminary... on said entries.\\4\\ \\2\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Initiation of Anti...

  19. 77 FR 19711 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From Germany...

    Science.gov (United States)

    2012-04-02

    ... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From Germany... revocation of the antidumping duty order on certain seamless carbon and alloy steel standard, line, and... Commission found one Domestic Like Product consisting of seamless carbon and alloy steel standard, line...

  20. Carbon in condensed hydrocarbon phases, steels and cast irons

    Directory of Open Access Journals (Sweden)

    GAFAROVA Victoria Alexandrovna

    2017-11-01

    Full Text Available The article presents a review of studies carried out mainly by the researchers of the Ufa State Petroleum Technological University, which are aimed at detection of new properties of carbon in such condensed media as petroleum and coal pitches, steels and cast irons. Carbon plays an important role in the industry of construction materials being a component of road and roof bitumen and setting the main mechanical properties of steels. It was determined that crystal-like structures appear in classical glass-like substances – pitches which contain several thousands of individual hydrocarbons of various compositions. That significantly extends the concept of crystallinity. In structures of pitches, the control parameter of the staged structuring process is paramagnetism of condensed aromatic hydrocarbons. Fullerenes were detected in steels and cast irons and identified by various methods of spectrometry and microscopy. Fullerene С60, which contains 60 carbon atoms, has diameter of 0,7 nm and is referred to the nanoscale objects, which have a significant influence on the formation of steel and cast iron properties. It was shown that fullerenes appear at all stages of manufacture of cast irons; they are formed during introduction of carbon from the outside, during crystallization of metal in welded joints. Creation of modified fullerene layers in steels makes it possible to improve anticorrosion and tribological properties of structural materials. At the same time, outside diffusion of carbon from the carbon deposits on the metal surface also leads to formation of additional amount of fullerenes. This creates conditions for occurrence of local microdistortions of the structure, which lead to occurrence of cracks. Distribution of fullerenes in iron matrix is difficult to study as the method is labor-intensive, it requires dissolution of the matrix in the hydrofluoric acid and stage fullerene separation with further identification by spectral methods.

  1. Investigation of boron segregation in low carbon steel

    Directory of Open Access Journals (Sweden)

    J. Lis

    2011-04-01

    Full Text Available Traces of born in the range 0,002-0,009 % are usually added to many grades of steel. The effect of boron on phase transformations and hardenability of low carbon low alloy steels depends on the form of its behavior in solid solution either in segregations or in precipitations. Temperature and cooling rate determine the existence of boron segregations on grain boundaries. In present paper simulations of boron concentrations were calculated with computer programme DICTRA for low carbon 0,08 %C steel with 0,006 % boron. Investigations were carried out for temperature 1300 – 700°C and cooling rates from 1°C/s to 100°C/s. The changes of boron concentrations in austenite and ferrite after commencement of γ→α phase transformation were established.

  2. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  3. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  4. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents are to be ex...

  5. Vanadium Effect on a Medium Carbon Forging Steel

    Directory of Open Access Journals (Sweden)

    Carlos Garcia-Mateo

    2016-05-01

    Full Text Available In the present work the influence of vanadium on the hardenability and the bainitic transformation of a medium carbon steel is analyzed. While V in solid solution enhances the former, it hardly affects bainitic transformation. The results also reveal an unexpected result, an increase of the prior austenite grain size as the V content increases.

  6. Vegetable oils as quenchants for hardening medium carbon steel ...

    African Journals Online (AJOL)

    Groundnut (Arachia hypoge) oil and palm (Elaeis guineeness) kernel oil were investigated as vegetable quench-ing media for carbon steel (0.45 % C) by determining the characteristic temperature-time cooling curves and rel-ated mechanical properties. The three stages of cooling examined during quenching were vapour ...

  7. Laser-ultrasonic absorption measurements in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Moreau, A.; Lord, M.; Levesque, D.; Dubois, M.; Bussiere, J.F. [Institut des Materiaux Industriels, Boucherville, Que. (Canada)

    2000-09-28

    We have refined the contactless laser-ultrasound reverberation technique to measure ultrasonic absorption on small metallic samples. In this technique, a sample is supported by a holder which is ultrasonically decoupled from the sample. A pulsed laser is used to generate an acoustic pulse. After the pulse has mode converted and scattered sufficiently to fully insonify the sample, the decrease in the noise-like ultrasonic signal is recorded as a function of time using a laser-interferometer. A joint time-frequency analysis technique is used to extract an absorption spectrum from the signal. In this paper, the technique is demonstrated in a frequency bandwidth ranging from 1 to 7 MHz, and in a dynamic range of 0.003 to 0.3 dB {mu}s{sup -1}. Measurements made on samples of three low-carbon steel grades, namely ultra low carbon (ULC), low carbon (LC), and high strength, low-alloy steels (HSLA), clearly show that ultrasonic absorption varies with steel grade. The technique was utilized to study the effect of a magnetic field on the ultrasonic absorption of an annealed ultra low carbon steel sample. It was found that magnetoelastic effects are responsible for a large fraction of the total absorption. (orig.)

  8. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  9. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  10. Interaction of Polyaniline with Surface of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Maria P. Sokolova

    2017-01-01

    Full Text Available The structure and barrier properties of the oxyhydroxide layers on a carbon steel surface covered with electroactive polyaniline were investigated. Two types of polymer structure differing in degree of macromolecular order were prepared by simultaneous (fast polymerization or dropwise (slow polymerization mixing of reagents. A larger amount of the most stable FeOOH modification was formed on steel covered with slowly polymerized sample during treatment in the corrosion-active medium. Amorphous rust products with weak barrier properties were observed in the sample prepared by fast polymerization. Additionally, barrier activity of dedoped polyaniline was studied with SEM, WAXD, and electrochemical methods.

  11. Low Carbon Steel Processed by Equal Channel Angular Warm Pressing

    Directory of Open Access Journals (Sweden)

    Zrnik, J.

    2007-01-01

    Full Text Available Low carbon steel AISI 10 was subjected to a severe plastic deformation technique called Equal Angular Channel Pressing (ECAP at different increased temperatures. The steel was subjected to ECAP with channel’s angle j = 90°, at different temperature in range of 150 - 300 °C. The number of passes at each temperature was N = 3. Light, scanning electron microscopy (SEM and transmission electron microscopy (TEM of thin foils were used to study the formation of substructure and ultrafine grains in deformed specimens. The size of newly born polygonized grains (subgrains and/or submicrocrystalline grains is in range of 300 - 500 mm. The formation of such of predominant submicrocrystalline structure resulted in significant increase of yield stress [Re] and tensile strength of the steel [Rm].

  12. THE MACHINING OF HARDENED CARBON STEELS BY COATED CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Yusuf ŞAHİN

    2001-02-01

    Full Text Available The investigation of machining AISI 1050 carbon steels hardened to the 60 HRC hardness was carried out to determine the tool life and wear behaviour of the various cutting tools under different conditions. These experiments were conducted at using coated ceramic cutting tools and carbide cutting tools. The experimental results showed that the coated ceramic tools exhibited better performance than those of the coated carbide tools when machining the hardened steels. Moreover, wear behaviour of cutting tools were investigated in a scanning electron microscope. Electron microscopic examination also indicated that flank wear, thermal cracks on the tool nose combined with the nose deformation on the tools were responsible for the wear behaviour of the ceramic tools. For the carbide tools, however, removal of coated material from the substrate tool and combined with the crater wear were effective for the machining the hardened steel.

  13. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Science.gov (United States)

    2011-12-20

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary... Administration, Department of Commerce. SUMMARY: We preliminarily determine that carbon and certain alloy steel... Certain Alloy Steel Wire Rod from Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine, 67...

  14. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Science.gov (United States)

    2010-11-10

    ... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings 7304... USITC Publication 4190 (November 2010), entitled Certain Seamless Carbon and Alloy Steel Standard, Line...

  15. Corrosion and Stress Corrosion Behaviors of Low and Medium Carbon Steels in Agro-Fluid Media

    Directory of Open Access Journals (Sweden)

    Ayo Samuel AFOLABI

    2007-01-01

    Full Text Available Investigations were carried out to study critically the corrosion behaviour and Stress Corrosion Cracking (SCC of low and medium carbon steels in cassava and cocoa extracts by weight loss measurement and constant extension to fracture method respectively. The results obtained showed that medium carbon steel is more susceptible to corrosion than low carbon steel in both media. SCC is also more in medium carbon steel than low carbon steel in the two media under study. These deductions are due to higher carbon content in medium carbon steel coupled with various aggressive corrosion constituents contained in these media. Hydrogen embrittlement, as well as carbon cracking, is responsible for SCC of these materials in the agro-fluid media.

  16. Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

    NARCIS (Netherlands)

    Tuzovskaya, I.; Pacheco Benito, Sergio; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, Leonardus; van der Meer, Theodorus H.

    2012-01-01

    Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

  17. Hardness and adhesion performances of nanocoating on carbon steel

    Science.gov (United States)

    Hasnidawani, J. N.; Azlina, H. N.; Norita, H.; Bonnia, N. N.

    2018-01-01

    Nanocoatings industry has been aggressive in searching for cost-effective alternatives and environmental friendly approaches to manufacture products. Nanocoatings represent an engineering solution to prevent corrosion of the structural parts of ships, insulation and pipelines industries. The adhesion and hardness properties of coating affect material properties. This paper reviews ZnO-SiO2 as nanopowder in nano coating formulation as the agent for new and improved coating performances. Carbon steel on type S50C used as common substrate in nanocoating industry. 3wt% ZnO and 2wt% SiO2 addition of nanoparticles into nanocoating showed the best formulation since hardness and adhesion of nanocoating was good on carbon steel substrate. Incorporation of nanoparticles into coating increased the performances of coating.

  18. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  19. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    Science.gov (United States)

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons.

  20. Effect of carbon content on the mechanical properties of medium carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Calik, Adnan [Dept. of Mechanical Education, Suleyman Demirel Univ., Isparta (Turkey); Duzgun, Akin [Civil Engineering Dept., Ataturk Univ., Erzurum (Turkey); Sahin, Osman [Physics Dept., M. Kemal Univ., Hatay (Turkey); Ucar, Nazim [Physics Dept., Suleyman Demirel Univ., Isparta (Turkey)

    2010-05-15

    The mechanical properties of medium-carbon steels with a carbon content ranging from 0.30 to 0.55 wt.% were investigated by tensile and microhardness tests at room temperature. It was observed that the higher carbon content results in an increase in yield stress and ultimate tensile stress, while the elongation remains essentially constant. The results were explained by the hindering of dislocation motion associated with solid solution hardening. (orig.)

  1. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ...- rolled carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC'').\\1...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of...

  2. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ... Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary Results of 2010... carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''), covering...-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November 29, 2001...

  3. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''),\\1... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001). DATES... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of...

  4. 76 FR 16607 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping...

    Science.gov (United States)

    2011-03-24

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial... antidumping duty order on carbon and certain alloy steel wire rod from Mexico. See Antidumping or.... (Gerdau), and Evraz Rocky Mountain Steel (Evraz), domestic producers of carbon and certain alloy steel...

  5. 78 FR 63450 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-10-24

    ... International Trade Administration, Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico... on carbon and certain alloy steel wire rod (``wire rod'') from Brazil, Indonesia, Mexico, Moldova...-rolled products of carbon steel and alloy steel, in coils, of approximately round cross section, 5.00 mm...

  6. Tribological Properties of Stainless Steels Treated by Colossal Carbon Supersaturation

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Jolly, Brian C [ORNL

    2007-01-01

    A promising, alternative surface treatment to traditional case carburizing was recently developed. It enables extremely high ('colossal') super-saturation of carbon (up to 12 at%) in austenitic stainless steel surfaces. This new treatment offers the advantage of hardening the surface while still retaining the corrosion resistance of stainless steels. In this study, the tribological properties of the colossal supersaturation carburized Type 316 stainless steel were investigated and benchmarked against non-treated steel. The carburized surfaces exhibited higher hardness, higher elastic modulus, and higher corrosion resistance to acid etching than non-treated surfaces. Hot hardness measurements were conducted and linear relations between the hardness and temperature had been observed for both treated and non-treated specimens. The friction and wear characteristics were evaluated at both room and elevated temperatures (200 and 400 oC) under non-lubricated sliding conditions (pin-on-disk). Additional room-temperature tests were performed in salt water. Improved wear-resistance was observed on the treated surfaces at all test conditions, though less benefit was observed at elevated temperatures or in salt water.

  7. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Science.gov (United States)

    2012-09-06

    ... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... 2012), entitled Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from Germany... U.S.C. 1675(c)), that revocation of the antidumping duty order on certain seamless carbon and alloy...

  8. Investigation of carbon segregation during low temperature tempering in a medium carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Y. [State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China); Li, W., E-mail: weilee@sjtu.edu.cn [Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China); Zhao, H.S.; Lu, X.W. [State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Jin, X.J., E-mail: jin@sjtu.edu.cn [State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China)

    2016-07-15

    Low temperature tempering is important in improving the mechanical properties of steels. In this study, the thermoelectric power method was employed to investigate carbon segregation during low temperature tempering ranging from 110 °C to 170 °C of a medium carbon alloyed steel, combined with micro-hardness, transmission electron microscopy and atom probe tomography. Evolution of carbon dissolution from martensite and segregation to grain boundaries/interfaces and dislocations were investigated for different tempering conditions. Carbon concentration variation was quantified from 0.33 wt.% in quenching sample to 0.15 wt.% after long time tempering. The kinetic of carbon diffusion during tempering process was discussed through Johnson-Mehl-Avrami equation. - Highlights: • The thermoelectric power (TEP) was employed to investigate the low temperature tempering of a medium carbon alloyed steel. • Evolution of carbon dissolution was investigated for different tempering conditions. • Carbon concentration variation was quantified from 0.33 wt.% in quenching sample to 0.15 wt.% after long time tempering.

  9. Prediction of hardness variations in quenching of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tajima, M. [Kanagawa Univ., Yokohama (Japan)

    1996-12-31

    An analytical technique for the prediction of hardness variations for quenched steel is reported. The hardness, the temperature and the latent heat of phase transformation for carbon steel have a close relation to the A{sub 1} cooling rate. The term {open_quotes}A{sub 1} cooling rate{close_quotes} is defined as the instantaneous cooling rate at the A{sub 1} point (727{degrees} C) of iron - iron carbide phase diagram. Numerical analysis of unsteady heat conduction is performed, using an apparent heat capacity including the latent heat. The hardness after quenching and the continuous cooling curves for different diameters during quenching in water are calculated using an implicit finite difference scheme. Relations between the measured and the predicted hardness variations, the measured and the calculated cooling curves for various diameters of cylinder are compared and show good agreement.

  10. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  11. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    Science.gov (United States)

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs.

  12. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Science.gov (United States)

    2011-07-29

    ... Certain Alloy Steel Wire Rod From Mexico AGENCY: Import Administration, International Trade Administration... Certain Alloy Steel Wire Rod from Mexico. SUMMARY: On November 3, 2010, the Department of Commerce... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010...

  13. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Science.gov (United States)

    2010-04-26

    ... Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States International Trade Commission... Investigation No. 731-TA-961 concerning carbon and certain alloy steel wire rod (``wire rod'') from Trinidad and... value. Caribbean Ispat Ltd., a Trinidadian producer and exporter of wire rod now known as Mittal Steel...

  14. Austenite and ferrite grain size evolution in plain carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Militzer, M.; Giumelli, A.; Hawbolt, E.B.; Meadowcroft, T.R. [British Columbia Univ., Vancouver, BC (Canada)

    1995-01-01

    Grain size evolution in a 0.17%C, 0.74%Mn plain carbon steel is investigated using a Gleeble 1500 thermomechanical simulator. Austenite grain growth measurements in the temperature range from 900 to 1150{degrees}C have been used to validate the Abbruzzese and Luecke model, which is recommended for simulating grain growth during reheating. For run-out table conditions, the ferrite grain size decreases from 1l{mu}m to 4{mu}m when the cooling rate from the austenite is increased from 1 to 80{degrees}C/s.

  15. Corrosion Behavior Of Carbon Steel Under Flowing Condition

    Directory of Open Access Journals (Sweden)

    Shaker Saleh Bahar

    2017-08-01

    Full Text Available The behavior of carbon steel in 0.1 N NaCl solution under flowing conditions and at 30◦C was analyzed by using two methods, viz, weight method and polarization one and comparing them. It was found that the corrosion rate is affected by alternating the velocity of the solution, generally, higher mass transfer rates were obtained in weight loss than in the polarization method. Empirical equations were obtained for the two methods that relate the corrosion current versus the velocity of solution

  16. The Micro-hardness of Heat Treated Carbon Steel

    OpenAIRE

    Petrík, Jozef

    2014-01-01

    The aim of the submitted work is to study the influence of applied loads ranging from 0.09807 N to 0.9807 N on measured values of micro-hardness of heat treated carbon steel. The influence of applied load on measured value of micro-hardness was evaluated by Meyer’s index n, PSR method and by Analysis of Variance (ANOVA). The influence of the load on the measured value of micro-hardness is statistically significant and the relationship between applied load and micro-hardness manifests the mode...

  17. Corrosion Testing of Carbon Steel in Acid Cleaning Solutions

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B.J.

    2002-12-06

    High level waste is stored in carbon steel tanks at the Savannah River Site (SRS). The site is currently in the process of waste removal from, and ultimately closure of, these tanks. One of the most time consuming steps in the waste removal process is cleaning the sludge heel from the bottom of the tanks to an acceptable residual quantity. The sludge consists primarily of metal oxides that formed after waste from the canyons was neutralized with sodium hydroxide. Since the canyon waste was originally a nitric acid solution, this acid is a prime candidate for sludge heel dissolution.

  18. Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

    Directory of Open Access Journals (Sweden)

    Harisha S. R.

    2018-01-01

    Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

  19. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    Science.gov (United States)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  20. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... minimum for thicknesses 0.148 inches; Tensile Strength = 80,000 psi minimum. --Hot-rolled dual phase steel... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil... order on certain hot-rolled, flat-rolled carbon quality steel products (hot-rolled steel) from Brazil...

  1. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ...-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure, contains 0... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil... duty order on certain hot-rolled flat-rolled carbon quality steel flat products (hot-rolled steel) from...

  2. 78 FR 76653 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-12-18

    ... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine... steel ] wire rod from Brazil and the antidumping duty orders on carbon and certain alloy steel wire rod...) to determine whether revocation of the countervailing duty order on carbon and certain alloy steel...

  3. 78 FR 25253 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People's Republic of China...

    Science.gov (United States)

    2013-04-30

    ... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People... seamless carbon and alloy steel standard, line, and pressure pipe ] (``seamless pipe'') from the People's... United States Steel Corporation (``U.S. Steel''). See Initiation of Antidumping and Countervailing Duty...

  4. Distribution of radionuclides during melting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  5. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  6. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  7. Laser alloying of the plain carbon steel surface layer

    Directory of Open Access Journals (Sweden)

    A. Radziszewska

    2008-07-01

    Full Text Available As an example of the types of features observed after laser alloying, the addition of Ta to mild carbon steel is described. The system is of interest because such alloying is beneficial in improving surface related properties. The paper describes the microstructure and properties (phase and chemical composition, microhardness of the laser alloyed surface layer. In the investigation the optical microscope, the scanning electron microscope (SEM, chemical (EDS microanalysis composition and microhardness testing methods have been used. Specimens of 0,17 %C plain steel were coated with Ta powder layers. The paints containing organic components were used as the binders during deposition of Ta powder layers on the sample surface. The thickness of Ta deposited layers amounted to 0,16 mm. The specimens were then swept through high power (of nominal power 2,5 kW CW CO2 laser radiation at different speeds.The surface alloyed layers varied in microstructure consisted of fiber like Ta2C + γ eutectics, chemical composition and microhardness. The EDS analyses revealed the enrichment of tantalum in the laser alloyed zone (LAZ. The changes of process parameters had an influence on the hardness of alloyed surface layers: by increasing scanning velocity (from 12 mm/s to 20 mm/s and decreasing laser power (from 1,8 kW to 1,35 kW, the hardness diminished. The wear tests were also carried out which showed that laser alloying of plain carbon steel surface layer led to improvement of their wear resistance.

  8. Marine Atmospheric Corrosion of Carbon Steel: A Review

    Science.gov (United States)

    Alcántara, Jenifer; de la Fuente, Daniel; Chico, Belén; Simancas, Joaquín; Díaz, Iván; Morcillo, Manuel

    2017-01-01

    The atmospheric corrosion of carbon steel is an extensive topic that has been studied over the years by many researchers. However, until relatively recently, surprisingly little attention has been paid to the action of marine chlorides. Corrosion in coastal regions is a particularly relevant issue due the latter’s great importance to human society. About half of the world’s population lives in coastal regions and the industrialisation of developing countries tends to concentrate production plants close to the sea. Until the start of the 21st century, research on the basic mechanisms of rust formation in Cl−-rich atmospheres was limited to just a small number of studies. However, in recent years, scientific understanding of marine atmospheric corrosion has advanced greatly, and in the authors’ opinion a sufficient body of knowledge has been built up in published scientific papers to warrant an up-to-date review of the current state-of-the-art and to assess what issues still need to be addressed. That is the purpose of the present review. After a preliminary section devoted to basic concepts on atmospheric corrosion, the marine atmosphere, and experimentation on marine atmospheric corrosion, the paper addresses key aspects such as the most significant corrosion products, the characteristics of the rust layers formed, and the mechanisms of steel corrosion in marine atmospheres. Special attention is then paid to important matters such as coastal-industrial atmospheres and long-term behaviour of carbon steel exposed to marine atmospheres. The work ends with a section dedicated to issues pending, noting a series of questions in relation with which greater research efforts would seem to be necessary. PMID:28772766

  9. A study on the impediment of thickness diminution of carbon steel tube using applied magnetic field

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Oh; Hong, Seong Min [Chungnam National Univ., Taejon (Korea, Republic of); Park, Yun Won [Korea Institute of Nuclear Safety, Taejon (Korea, Republic of)

    2002-03-15

    Carbon steel pipe is used as a pipe laying for the cooling water of nuclear reactor. In order to examine the diminution of steel thickness, the magnetic field permeability of applicable permanent magnets was simulated by computer. The susceptibility of the permanent magnets according to the temperature was measured to investigate the applicability of permanent magnets at the cooling water temperature of nuclear power plant. The structure and magnetic properties of carbon steel tube were observed regarding to the existence of oxidized layer.

  10. Abrasive blasting contamination in Super Duplex and carbon steels - a quantification approach by rietveld analysis

    OpenAIRE

    Rocha,Adriana da Cunha; Nascimento, Áquila Vieira do; Margarit-Mattos, Isabel Cristina Pereira; Assis, Kioshy dos Santos; Mattos, Oscar Rosa

    2014-01-01

    A methodology for quantifying the contamination after abrasive blasting by Aluminum Oxide and Martensitic Carbon Steel particles in Super Duplex and Carbon Steel substrates has been developed. The method consisted of performing x-ray diffraction in the blasted steel substrates and calculating the particle contamination using Rietveld Quantitative Method. In this way, it is possible to evaluate the substrate volume in which the abrasive particles have been trapped (taking into account the surf...

  11. 78 FR 2658 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of Antidumping Duty...

    Science.gov (United States)

    2013-01-14

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of... its administrative review of the antidumping duty order on carbon and certain alloy steel wire rod...

  12. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate. ...

  13. 78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

    Science.gov (United States)

    2013-06-07

    ... International Trade Administration Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary... Turkey.\\2\\ The period of review is May 1, 2011, to April 30, 2012. This review covers four respondents... Order; Welded Carbon Steel Standard Pipe and Tube Products from Turkey, 51 FR 17784 (May 15, 1986). The...

  14. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  15. Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

    Directory of Open Access Journals (Sweden)

    Wanchen XIE

    2017-08-01

    Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

  16. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2010-10-01

    ... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand AGENCY... antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan, Taiwan, and... antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan, Taiwan, and...

  17. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Science.gov (United States)

    2011-09-06

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... of the antidumping order on corrosion-resistant carbon steel flat products (CORE) from the Republic... Antidumping Duty Orders on Certain Cold-Rolled Carbon Steel Flat Products and Certain Corrosion-Resistant...

  18. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five... duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead to...

  19. 77 FR 14501 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2012-03-12

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... antidumping duty administrative review for certain corrosion-resistant carbon steel flat products (CORE) from... (POR) is August 1, 2009, through, July 31, 2010. \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  20. 76 FR 15291 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2011-03-21

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... for certain corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea). See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

  1. 77 FR 44213 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea...

    Science.gov (United States)

    2012-07-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... certain corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea..., Director, Office 3, on ``Sunset Reviews of the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel...

  2. 75 FR 55769 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2010-09-14

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... administrative review of the antidumping order on corrosion-resistant carbon steel flat products (CORE) from the... Antidumping Duty Orders on Certain Cold-Rolled Carbon Steel Flat Products and Certain Corrosion-Resistant...

  3. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... on certain corrosion- resistant carbon steel flat products (``CORE'') from Germany and the Republic... Reviews'' section of this notice. \\1\\ Corrosion-Resistant Carbon Steel Flat Products From Germany and the...

  4. 78 FR 59651 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2013-09-27

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... fourteenth administrative review of the antidumping duty order on certain corrosion-resistant carbon steel... aspects of the Final Results. \\2\\ See Certain Corrosion-Resistant Carbon Steel Flat Products from the...

  5. 78 FR 16247 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea; Final Results of...

    Science.gov (United States)

    2013-03-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... section entitled ``Final Results of Review.'' \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  6. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany and...

  7. 75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

    Science.gov (United States)

    2010-09-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of... preliminary results of the instant administrative review. See Corrosion-Resistant Carbon Steel Flat Products...

  8. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  9. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea (``Korea...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat...

  10. 77 FR 54891 - Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary...

    Science.gov (United States)

    2012-09-06

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of... administrative review of the antidumping order on corrosion-resistant carbon steel flat products (CORE) from the... the order on March 12, 2012. See Certain Corrosion- Resistant Carbon Steel Flat Products From the...

  11. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea.... See Corrosion-Resistant Carbon Steel Flat Products from Germany and the Republic of Korea: Revocation...

  12. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea...

  13. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel Flat...

  14. 78 FR 59652 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2013-09-27

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... administrative review of the antidumping duty order on certain corrosion-resistant carbon steel flat products... Results. \\2\\ See Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Notice...

  15. 75 FR 13490 - Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Notice of...

    Science.gov (United States)

    2010-03-22

    ... International Trade Administration (A-580-816) Certain Corrosion-Resistant Carbon Steel Flat Products from the... administrative review for certain corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea). See Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea...

  16. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE..., 2008. See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary...

  17. 75 FR 69050 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-11-10

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... duty order on certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless... seamless pipe from the PRC. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe...

  18. 75 FR 29972 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Science.gov (United States)

    2010-05-28

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... antidumping duty investigation of certain seamless carbon and alloy steel standard, line, and pressure pipe... in this proceeding. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe...

  19. 75 FR 22372 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-04-28

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... determines that certain seamless carbon and alloy steel standard, line, and pressure pipe from the People's... imports of certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless pipe...

  20. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2012-07-26

    ... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... carbon and alloy steel standard, line, and pressure pipe from the People's Republic of China covering the... rescinding the administrative review of seamless carbon and alloy steel standard, line, and pressure pipe...

  1. 75 FR 9163 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-03-01

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... carbon and alloy steel standard, line, and pressure pipe from the People's Republic of China. For... initiation in the Federal Register. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure...

  2. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2013-06-05

    ... Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of China: Rescission...'') initiated an administrative review of the antidumping duty order on seamless carbon and alloy steel standard... order on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic of...

  3. 75 FR 8650 - Carbon and Certain Alloy Steel Wire Rod from Trinidad and Tobago; Final Results of Antidumping...

    Science.gov (United States)

    2010-02-25

    ... International Trade Administration (A-274-804) Carbon and Certain Alloy Steel Wire Rod from Trinidad and Tobago... of the antidumping duty order on carbon and certain alloy steel wire rod from Trinidad and Tobago. See Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago; Preliminary Results of...

  4. 75 FR 13255 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Science.gov (United States)

    2010-03-19

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... determination in this countervailing duty investigation of certain seamless carbon and alloy steel standard... of seamless pipe from the PRC. See Certain Seamless Carbon and Alloy Steel Standard, Line, and...

  5. 75 FR 57449 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Science.gov (United States)

    2010-09-21

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... determined that certain seamless carbon and alloy steel standard, line, and pressure pipe from the People's... Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of China: Preliminary...

  6. 76 FR 33218 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Initiation of Anti-Circumvention Inquiry of...

    Science.gov (United States)

    2011-06-08

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Initiation of Anti... antidumping (AD) order on carbon and certain alloy steel wire rod from Mexico.\\1\\ See Notice of Antidumping Duty Orders: Carbon and Certain Alloy Steel Wire Rod from Brazil, Indonesia, Mexico, Moldova, Trinidad...

  7. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Science.gov (United States)

    2012-03-07

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results... duty order on carbon and certain alloy steel wire rod (wire rod) from Mexico.\\1\\ This review covers.... \\1\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Notice of Preliminary Results of...

  8. 78 FR 28190 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of Antidumping Duty...

    Science.gov (United States)

    2013-05-14

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of... carbon and certain alloy steel wire rod (wire rod) from Mexico. The period of review (POR) is October 1... (the Act). \\1\\ See Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of...

  9. 75 FR 6183 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Science.gov (United States)

    2010-02-08

    ... INTERNATIONAL TRADE ADMINISTRATION (A-570-956) Certain Seamless Carbon and Alloy Steel Standard, Line, and... investigation on certain seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic of China. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the...

  10. 75 FR 67108 - Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Science.gov (United States)

    2010-11-01

    ... COMMISSION Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United... countervailing duty orders on cut-to-length (``CTL'') carbon steel plate from India, Indonesia, Italy, and Korea and the antidumping duty orders on CTL carbon steel plate from India, Indonesia, Italy, Japan, and...

  11. 76 FR 4633 - Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China: Notice of Court...

    Science.gov (United States)

    2011-01-26

    ... rate on carbon steel butt-weld pipe fittings used only in structural applications will be zero percent... International Trade Administration Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China... scope of the Order \\1\\ as excluding carbon steel butt-weld pipe fittings from the People's Republic of...

  12. Effect of Nanoparticles on Wettability of Nanocoating on Carbon Steel

    Directory of Open Access Journals (Sweden)

    Norhasnidawani Johari

    2016-12-01

    Full Text Available Nanocoatings plays an important role in coating industry. The solution was being prepared through copolymerization of epoxy resin hardener and with the incorporation of metal oxide nanoparticles, Zinc Oxide (ZnO and Silica (SiO2. ZnO and SiO2 were synthesized using sol-gel. Epoxy hardener acted as host while the metal oxide nanoparticles as guest components. The formulation of nanocoatings with excellent adhesion strength and corrosion protection of carbon steel was studied. The performance of wetting ability with different medium was analysed using contact angle. Water medium showed the addition of 3wt% of hybrid between ZnO and SiO2 was the best nanocoating to form hydrophobic surface and was also the best nanocoating surface to form hydrophilic surface with vacuum oil dropping. In oil dropping, the contact angle was smaller than 90° and the water drop tends to spreads on surface.

  13. The Micro-hardness of Heat Treated Carbon Steel

    Directory of Open Access Journals (Sweden)

    Jozef PETRÍK

    2014-04-01

    Full Text Available The aim of the submitted work is to study the influence of applied loads ranging from 0.09807 N to 0.9807 N on measured values of micro-hardness of heat treated carbon steel. The influence of applied load on measured value of micro-hardness was evaluated by Meyer’s index n, PSR method and by Analysis of Variance (ANOVA. The influence of the load on the measured value of micro-hardness is statistically significant and the relationship between applied load and micro-hardness manifests the moderate reverse ISE. As far as the relationship between measured hardness and load independent “true hardness”, the best fit was obtained between HV0.05 and “true hardness” calculated using index a2.DOI: http://dx.doi.org/10.5755/j01.ms.20.1.4017

  14. Environmental review of options for managing radioactively contaminated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The U.S. Department of Energy (DOE) is proposing to develop a strategy for the management of radioactively contaminated carbon steel (RCCS). Currently, most of this material either is placed in special containers and disposed of by shallow land burial in facilities designed for low-level radioactive waste (LLW) or is stored indefinitely pending sufficient funding to support alternative disposition. The growing amount of RCCS with which DOE will have to deal in the foreseeable future, coupled with the continued need to protect the human and natural environment, has led the Department to evaluate other approaches for managing this material. This environmental review (ER) describes the options that could be used for RCCS management and examines the potential environmental consequences of implementing each. Because much of the analysis underlying this document is available from previous studies, wherever possible the ER relies on incorporating the conclusions of those studies as summaries or by reference.

  15. An evaluation of carbon steel corrosion under stagnant seawater conditions.

    Science.gov (United States)

    Lee, Jason S; Ray, Richard I; Lemieux, Edward J; Falster, Alexander U; Little, Brenda J

    2004-01-01

    Corrosion of 1020 carbon steel coupons in natural seawater over a 1-year period was more aggressive under strictly anaerobic stagnant conditions than under aerobic stagnant conditions as measured by weight loss and instantaneous corrosion rate (polarization resistance). Under oxygenated conditions, a two-tiered oxide layer of lepidocrocite/goethite formed. The inner layer was extremely tenacious and resistant to acid cleaning. Under anaerobic conditions, the corrosion product was initially a non-tenacious sulphur-rich corrosion product, mackinawite, with enmeshed bacteria. As more sulphide was produced the mackinawite was transformed to pyrrhotite. In both aerobic and anaerobic exposures, corrosion was more aggressive on horizontally oriented coupons compared to vertically oriented samples.

  16. Formability Evaluation of Low-Carbon Steel Strip

    Directory of Open Access Journals (Sweden)

    Radek ČADA

    2011-06-01

    Full Text Available Contribution concerns formability evaluation of low-carbon steel strip St 4, which is used for production of intricate deep stampings. The properties of sheet-metal which have the principal influence upon the success of deep drawing or strech-forming are described, i. e. directional and mean values of mechanical properties, the values of coefficients of planar anisotropy of mechanical properties, directional and mean values of coefficients of normal plastic anisotropy ratio, directional and mean values of strain-hardening exponents. From values, evaluated by tensile tests, the forming limit diagram, which comes out from criterion of plastic deformation stability loss at the tensile strength, can be constructed. These diagrams are advantageous for comparison of sheet-metal plastic properties at various stress states or in range of stresses according to the working up technology.

  17. STUDY OF THE HARDENING TEMPERATURE INFLUENCE ON PROCESSES WHEN TEMPERING CARBON STEEL

    Directory of Open Access Journals (Sweden)

    Ms. Irina L. Polyanskaya

    2016-12-01

    Full Text Available The article presents the research results of carbon steel electrical resistance changes at low tem-pering and determines the effect of temperature on the electrical resistance. The analysis of the results showed that the influence of carbon on the value of the electrical resistance is higher than the influence of the crystal structure defects. The changes of the hardened steel electrical resistance are due to the redistri-bution of carbon.

  18. Investigating pitting in X65 carbon steel using potentiostatic polarisation

    Science.gov (United States)

    Mohammed, Sikiru; Hua, Yong; Barker, R.; Neville, A.

    2017-11-01

    Although pitting corrosion in passive materials is generally well understood, the growth of surface pits in actively-corroding materials has received much less attention to date and remains poorly understood. One of the key challenges which exists is repeatedly and reliably generating surface pits in a practical time-frame in the absence of deformation and/or residual stress so that studies on pit propagation and healing can be performed. Another pertinent issue is how to evaluate pitting while addressing general corrosion in low carbon steel. In this work, potentiostatic polarisation was employed to induce corrosion pits (free from deformation or residual stress) on actively corroding X65 carbon steel. The influence of applied potential (50 mV, 100 mV and 150 mV vs open circuit potential) was investigated over 24 h in a CO2-saturated, 3.5 wt.% NaCl solution at 30 °C and pH 3.8. Scanning electron microscopy (SEM) was utilised to examine pits, while surface profilometry was conducted to measure pit depth as a function of applied potential over the range considered. Analyses of light pitting (up to 120 μm) revealed that pit depth increased linearly with increase in applied potential. This paper relates total pit volume (measured using white light interferometry) to dissipated charge or total mass loss (using the current response for potentiostatic polarisation in conjunction with Faraday's law). By controlling the potential of the surface (anodic) the extent of pitting and general corrosion could be controlled. This allowed pits to be evaluated for their ability to continue to propagate after the potentiostatic technique was employed. Linear growth from a depth of 70 μm at pH 3.8, 80 °C was demonstrated. The technique offers promise for the study of inhibition of pitting.

  19. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  20. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2015-02-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  1. Effect of Stress Relief Annealing on Microstructure & Mechanical Properties of Welded Joints Between Low Alloy Carbon Steel and Stainless Steel

    Science.gov (United States)

    Nivas, R.; Das, G.; Das, S. K.; Mahato, B.; Kumar, S.; Sivaprasad, K.; Singh, P. K.; Ghosh, M.

    2017-01-01

    Two types of welded joints were prepared using low alloy carbon steel and austenitic stainless steel as base materials. In one variety, buttering material and weld metal were Inconel 82. In another type, buttering material and weld metal were Inconel 182. In case of Inconel 82, method of welding was GTAW. For Inconel 182, welding was done by SMAW technique. For one set of each joints after buttering, stress relief annealing was done at 923 K (650 °C) for 90 minutes before further joining with weld metal. Microstructural investigation and sub-size in situ tensile testing in scanning electron microscope were carried out for buttered-welded and buttered-stress relieved-welded specimens. Adjacent to fusion boundary, heat-affected zone of low alloy steel consisted of ferrite-pearlite phase combination. Immediately after fusion boundary in low alloy steel side, there was increase in matrix grain size. Same trend was observed in the region of austenitic stainless steel that was close to fusion boundary between weld metal-stainless steel. Close to interface between low alloy steel-buttering material, the region contained martensite, Type-I boundary and Type-II boundary. Peak hardness was obtained close to fusion boundary between low alloy steel and buttering material. In this respect, a minimum hardness was observed within buttering material. The peak hardness was shifted toward buttering material after stress relief annealing. During tensile testing no deformation occurred within low alloy steel and failure was completely through buttering material. Crack initiated near fusion boundary between low alloy steel-buttering material for welded specimens and the same shifted away from fusion boundary for stress relieved annealed specimens. This observation was at par with the characteristics of microhardness profile. In as welded condition, joints fabricated with Inconel 82 exhibited superior bond strength than the weld produced with Inconel 182. Stress relief annealing

  2. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  3. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

  4. Sustainable Steel Carburization by Using Snack Packaging Plastic Waste as Carbon Resources

    Directory of Open Access Journals (Sweden)

    Songyan Yin

    2018-01-01

    Full Text Available In recent years, the research regarding waste conversion to resources technology has attracted growing attention with the continued increase of waste accumulation issues and rapid depletion of natural resources. However, the study, with respect to utilizing plastics waste as carbon resources in the metals industry, is still limited. In this work, an environmentally friendly approach to utilize snack packaging plastic waste as a valuable carbon resources for steel carburization is investigated. At high temperature, plastic waste could be subject to pyrolytic gasification and decompose into small molecular hydrocarbon gaseous products which have the potential to be used as carburization agents for steel. When heating some snack packaging plastic waste and a steel sample together at the carburization temperature, a considerable amount of carbon-rich reducing gases, like methane, could be liberated from the plastic waste and absorbed by the steel sample as a carbon precursor for carburization. The resulting carburization effect on steel was investigated by optical microscopy, scanning electron microscopy, electron probe microanalyzer, and X-ray photoelectron spectrometer techniques. These investigation results all showed that snack packaging plastic waste could work effectively as a valuable carbon resource for steel carburization leading to a significant increase of surface carbon content and the corresponding microstructure evolution in steel.

  5. MORPHOLOGY MODIFICATION OF CARBON CHROME MOLYBDENUM STEEL STRUCTURE INFLUENCED BY HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available The influence of temperature and time parameters of thermal treatment on structural change and properties of carbon chromium molybdenum steel has been studied. It has been shown that there are considerable areas with grainy morphology of cementite after high temperature tempering in the structure of steel. It assures reduction of steel microhardness by 25%, and there are no substantial structural changes after medium temperature tempering.

  6. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-04-14

    .... Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil... quality steel products (hot-rolled steel) from Brazil. The review covers Usinas Siderurgicas de Minas...

  7. Suitability of Structural Aluminium Profiles as Sacrificial Anode for Carbon Steel

    Directory of Open Access Journals (Sweden)

    Iyiola O. OTUNNIYI

    2012-11-01

    Full Text Available The life of low carbon steels in many small scale structures can be remarkably prolonged by complementary sacrificial anode cathodic protection (SACP but for constraints in availability of specialty anodes. Suitability of commonly available structural aluminium profiles as sacrificial anodes for low carbon steel has been investigated. Three different profiles were studied. Bare and coated steel samples were found to migrate clearly too cathodic potential regimes when coupled with the press-finish BS1470:6000 AlMgSi series alloy in a chloride medium. No weight loss was observed for the coated steel sample, while the aluminium profile showed dissolution. This alloy, commonly available in press-finish profiles for structural purposes, is therefore recommendable as sacrificial anodes for complementary SACP of low carbon steel structures under atmospheric or aqueous exposures.

  8. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  9. Corrosion Performance of Carbon Steel in Micelle-containing Cement Extract

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Petrov, P.; Van Breugel, K.

    2010-01-01

    This study presents the results from a preliminary investigation on the corrosion behavior of low carbon steel in cement extract (CE) in the presence of very low concentration polymeric nanoaggregates (PEO113-b-PS70 micelles). The steel electrodes were investigated in Cl--containing CE as corrosion

  10. The Cementite Spheroidization Process in High-Carbon Steels with Different Chromium Contents

    NARCIS (Netherlands)

    Luzginova, N.V.; Zhao, L.; Sietsma, J.

    2008-01-01

    The cementite spheroidization process is investigated in hypereutectoid steels with different chromium (Cr) contents. A spheroidized structure in high-carbon steel is usually obtained by a divorced eutectoid transformation (DET) reaction, which occurs during slow cooling of austenite with fine

  11. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

  12. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ....148 inches; Tensile Strength = 80,000 psi minimum. Hot-rolled dual phase steel, phase-hardened... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon- quality steel products (HRS) from Brazil for the period January 1...

  13. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations...-quality steel products from Russia would be likely to lead to continuation or recurrence of material...) entitled Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil, Japan, and Russia: Investigation...

  14. 75 FR 69052 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-11-10

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... Department is issuing an antidumping duty order on certain seamless carbon and alloy steel standard, line... and Alloy Steel Standard, Line, and Pressure Pipe from the People's Republic of China: Final...

  15. 78 FR 60316 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-10-01

    ... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine... determine whether revocation of the countervailing duty order on carbon and certain alloy steel wire rod from Brazil and antidumping duty orders on carbon and certain alloy steel wire rod from Brazil...

  16. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2012-04-12

    ... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period of... countervailing duty order on seamless carbon and alloy steel standard, line, and pressure pipe from the People's...

  17. 75 FR 57444 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Science.gov (United States)

    2010-09-21

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... alloy steel standard, line, and pressure pipe (``seamless pipe'') from the People's Republic of China... determination. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

  18. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Science.gov (United States)

    2012-11-08

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of... on carbon and certain alloy steel wire rod (wire rod) from Mexico. The period of review is October 1... certain alloy steel wire rod. The product is currently classified under the Harmonized Tariff Schedule of...

  19. 77 FR 73674 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam

    Science.gov (United States)

    2012-12-11

    ...-1191-1194 (Final)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates... of circular welded carbon-quality steel pipe from India, Oman, the United Arab Emirates, and Vietnam...- quality steel pipe from India, Oman, the United Arab Emirates, and Vietnam were subsidized and/or dumped...

  20. APPLICATION OF BARIUMSTRONTIUM CARBONATES FOR PROCESSING OF CREEP-RESISTING STEELS

    Directory of Open Access Journals (Sweden)

    A. P. Bezhok

    2011-01-01

    Full Text Available The results of researches on influence of bariumstrontium carbonates on structure, mechanical and foundry properties of heat resisting chrome-nickel steels of austenitic type are given.

  1. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., A507). Non-rectangular shapes, not in coils, which are the result of having been processed by cutting... December 31, 2010. \\4\\ See, e.g., Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of...

  2. Nanosized MX Precipitates in Ultra-Low-Carbon Ferritic/Martensitic Heat-Resistant Steels

    Science.gov (United States)

    Yin, Feng-Shi; Jung, Woo-Sang

    2009-02-01

    Nanosized MX precipitates in ultra-low-carbon ferritic/martensitic heat-resistant 9Cr-W-Mo-VNbTiN steels were characterized by transmission electron microscope (TEM) using carbon film replicas. The steels were prepared by vacuum induction melting followed by hot forging and rolling into plates. The plates were normalized at 1100 °C for 1 hour, cooled in air, and tempered at 700 °C for 1 hour. The results show that bimodal nanosized MX precipitates distribute densely and homogeneously in the matrix within martensitic lath after normalizing-and-tempering heat treatment. The larger nanosized MX precipitates with the size of 30 to 50 nm are rich in Nb, while the smaller ones with the size of about 10 nm contain less Nb but more V. Small addition of Ti causes an increase in the number of the larger nanosized MX precipitates. The total number density of the nanosized MX precipitates in the ultra-low-carbon ferritic/martensitic steels is measured to be over 300/ μm2, much higher than that in conventional ferritic/martensitic steels. Short-term creep test results show that the ultra-low-carbon ferritic/martensitic steels with high dense nanosized MX precipitates have much higher creep rupture strength than conventional ASME-P92 steel. The strength degradation of the ultra-low-carbon ferritic/martensitic heat-resistant steels during creep is also discussed in this article.

  3. ACCELERATED CARBONATION OF STEEL SLAG COMPACTS: DEVELOPMENT OF HIGH STRENGTH CONSTRUCTION MATERIALS

    Directory of Open Access Journals (Sweden)

    Mieke eQuaghebeur

    2015-12-01

    Full Text Available Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags (stainless steel slag and basic oxygen furnace slags in high quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO2 at elevated pressure (up to 2 MPa and temperatures (20 to 140°C. For stainless steel slags raising the temperature from 20 to 140°C had a positive effect on the CO2 uptake, strength development and the environmental properties (i.e. leaching of Cr and Mo of the carbonated slag compacts. For BOF slags raising the temperature was not beneficial for the carbonation process. Elevated CO2 pressure and CO2 concentration of the feed gas had a positive effect on the CO2 uptake and strength development for both types of steel slags. In addition also the compaction force had a positive effect on the strength development. The carbonates that are produced in-situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100 to 150 g CO2/kg slag. The technology was developed on lab scale by optimisation of process parameters with regard to compressive strength development, CO2 uptake and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-industrial equipment and process conditions.

  4. 78 FR 33103 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-06-03

    ... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine... countervailing duty order on carbon and certain alloy steel wire rod (``wire rod'') from Brazil and the...

  5. GM(1,Nmodel-based prediction of carbon steel corrosion rate

    Directory of Open Access Journals (Sweden)

    ZHENG Ruyan

    2018-02-01

    Full Text Available [Objectives] The corrosion rate prediction of carbon steel in marine environment is very complicated and uncertain. [Methods] To improve the accuracy of prediction model in view of the low precision of grey prediction model for corrosion rate of carbon steel at present stage, the key factors which affect the corrosion rate can be concluded from the grey theory analysis of marine environment and corrosion rate of carbon steel, and then the GM(1,N) model which can predict the corrosion rate of carbon steel is established. [Results] According to the case analysis, the main factors that affect the corrosion rate in seaareas of Qindao, Xiamen, Zhousan, Yulin coastal region are seawater temperature, biofouling, pH value and salinity, and based on the above, the establishment of GM(1,5 model possesses higher precision and less computational costs. [Conclusions] The research shows that the GM(1,N) model can predict the corrosion rate of carbon steel effectively, and also provide a theoretical basis for the prediction of residual life of carbon steel.

  6. Influence of carbon content on the segregation processes in duplex cast steel

    Directory of Open Access Journals (Sweden)

    Dyja D.

    2007-01-01

    Full Text Available The paper aimed at determination of increased carbon content influence on segregation processes in a duplex ferritic-austenitic cast steel. The analysis of raw cast steel structure was carried out using a Zeiss Axiovert 25 optical microscope. The chemical composition of selected areas was examined using a JEOL JSM 5400 scanning microscope equipped with an EDX microanalyser and the obtained results were verified using the Thermo-Calc software. The investigations carried out have shown that the lower carbon content causes the smaller amount of the intermetallic phases precipitates undesirable in the manufacturing process, which – affecting a clear deterioration in raw cast steel impact strength – promote origination of cracks in the castings. The increased, due to segregation processes, content of carbon, chromium and molybdenum within the solidification grain boundaries promotes precipitation of carbides already in the liquid state, what increases the propensity for hot cracking. The molybdenum content, in a cast steel of increased carbon content, varies from ~4% in the centre of solidification grain to ~6.5% in its boundary areas, and the chromium content from ~28% to 32%, respectively. Small enrichment of ferrite with molybdenum and chromium in boundary areas of cast steel solidification grains containing 0.02% carbon causes higher ferrite stability and prevents its decomposition in the temperature range from 600 to 900°C, what makes that the cast steel of lower carbon content features uniform ferritic-austenitic structure in as cast state.

  7. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  8. Inhibition of carbon steel corrosion by 11-aminoundecanoic acid

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2015-12-01

    Full Text Available The current study reports results on the investigation of the possibility of using 11-aminoundecanoic acid (AA as an inhibitor of general corrosion of carbon steel (CS in HCl under a range of experimental conditions: inhibitor concentration, exposure time, electrolyte temperature and pH and CS surface roughness. It was found that AA acts as a mixed-type inhibitor, yielding maximum inhibition efficiency of 97 %. The adsorption of AA onto the CS surface was described by the Langmuir adsorption isotherm. The corresponding apparent Gibbs free energy of AA adsorption on CS at 295 K was calculated to be −30.2 kJ mol–1. The adsorption process was found to be driven by a positive change in entropy of the system. PM-IRRAS measurements revealed that the adsorbed AA layer is amorphous, which can be attributed to the repulsion between the neighboring positively charged amine groups and a high heterogeneity of the CS surface. It was also found that the AA provides very good corrosion protection of CS of various surface roughness, and over a prolonged time.

  9. Elucidation of mechanism wear carbon steel with structure of martensite

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2013-04-01

    Full Text Available Purpose. The purpose of the paper is an estimation of degree of metal hardness change for the railway wheel with martensite structure during rolling. Methodology. As strength characteristic the Rockwell hardness is used. Wear tests were conducted in the conditions of normal loading with (10% and without sliding on the test equipment SMTs-2. Parameters of the fine crystalline structure (tetragonality degree of the crystalline grid, dislocation density, scale of coherent scattering regions, and disturbance value of the crystalline grid of second kind are determined by the methods of X-ray structural analysis. Findings. During operation of the railway wheels with different strength level, origin of defects on the wheel thread is caused by simultaneous action of both the friction forces and the cyclically changing loadings. Considering that formation of damage centers is largely determined by the state of metal volumes near the wheel thread, one should expect the differences in friction processes development at high contact stress for the wheels with different strength level and structural state. Originality. During the wear tests softening effect of carbon steel with martensite quenching structure is obtained. Softening effect equaled 3.5–7% from the level of quenched metal hardness. The softening effect is accompanied by the reduction of tetragonality degree of the crystalline structure of martensite, reduction of coherent scattering regions, dislocation density increase and crystalline grid disturbance of the second kind. Practical value. The results point out the necessity for further studies to clarify the resulted softening effect mechanism.

  10. The structural dependence of work hardening in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Patricia Elizabeth [Univ. of California, Berkeley, CA (United States)

    1991-12-01

    The influence of the dislocation cell structure on the work hardening behavior of low carbon steel sheets was investigated. Specimens were prestrained at low temperature to suppress cell formation and their subsequent behavior was compared with results of isothermal reference tests. It was found that the extent of cell development has little or no influence on the plastic behavior at room temperature and below. Interrupted temperature, tensile-shear tests demonstrated further that the transient behavior induced by loading path changes is also not strongly associated with the cell walls. In-situ straining studies indicate that the factor controlling the flow stress at room temperature is the limited mobility of screw dislocations moving the cell interiors, and not dislocation interactions with the cell walls. The unique properties of a/2<111> screw dislocations are known to dominate low temperature deformation behavior in bcc metals. The current work indicates that these dislocations may still control the flow stress at intermediate temperatures, even in the presence of a developed cell structure.

  11. High strength, low carbon, dual phase steel rods and wires and process for making same

    Science.gov (United States)

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  12. Effect of phosphonium-based ionic liquids on the corrosion of carbon steel under gamma radiation

    Energy Technology Data Exchange (ETDEWEB)

    Morco, R.P.; Joseph, J.M.; Musa, A.Y.; Wren, J.C., E-mail: rmorco@uwo.ca [Univ. of Western Ontario, Dept. of Chemistry, London, Ontario (Canada)

    2012-07-01

    The interactions of two ionic liquids with carbon steel surfaces were studied in absence and presence of γ-radiation. Both studied ionic liquids were found to corrode the carbon steel. One of the ionic liquids (labelled [P{sub 66614}]{sup +} [Br]{sup -}) was found to produce corrosion products both with and without radiation present. The second ionic liquid (labelled [P{sub 66614}]{sup +} [NTf{sub 2}]{sup -}) did not corrode the steel in absence of γ-radiation, but did corrode it in the presence of γ-radiation. (author)

  13. Corrosion of carbon steel by bacteria from North Sea offshore seawater injection systems: laboratory investigation.

    Science.gov (United States)

    Stipanicev, Marko; Turcu, Florin; Esnault, Loïc; Rosas, Omar; Basseguy, Régine; Sztyler, Magdalena; Beech, Iwona B

    2014-06-01

    Influence of sulfidogenic bacteria, from a North Sea seawater injection system, on the corrosion of S235JR carbon steel was studied in a flow bioreactor; operating anaerobically for 100days with either inoculated or filtrated seawater. Deposits formed on steel placed in reactors contained magnesium and calcium minerals plus iron sulfide. The dominant biofilm-forming organism was an anaerobic bacterium, genus Caminicella, known to produce hydrogen sulfide and carbon dioxide. Open Circuit Potentials (OCP) of steel in the reactors was, for nearly the entire test duration, in the range -80045), suggested pitting on steel samples within the inoculated environment. However, the actual degree of corrosion could neither be directly correlated with the electrochemical data and nor with the steel corrosion in the filtrated seawater environment. Further laboratory tests are thought to clarify the noticed apparent discrepancies. © 2013.

  14. Studies of the properties of heat treated rolled medium carbon steel

    Directory of Open Access Journals (Sweden)

    Daramola O. Oluyemi

    2011-01-01

    Full Text Available Investigations were carried out to study critically the effects of heat treatment on the properties of rolled medium carbon steel. Representative samples of as-rolled medium carbon steel were subjected to heat treatment processes which are; Quenching, Lamellae Formation and Tempering in the following order (Q + Q + L + T, (Q + L + T and (L + T. The steel was heated to the austenizing temperature of 830 ºC and water quenched. The quenched steel was subjected to lamellae formation by reheating it to the ferrite-austenite dual-phase region at a temperature of 745 ºC below the effective A C3 point and then rapidly quenched in water. The lamellae formed was tempered at 480 ºC to provide an alloy containing strong, tough and lath martensite in a soft and ductile ferrite matrix. Mechanical tests were carried out on the samples and the results shows that the steel developed has excellent combination of tensile strength, hardness and impact strength which is very good for structural applications. The corrosion behaviour of the samples; heat treated rolled medium carbon steel and as-rolled medium carbon steel in sodium chloride medium were also investigated from where it was also confirmed that improved corrosion resistance is achievable by the treatment.

  15. The possibility of tribopair lifetime extending by welding of quenched and tempered stainless steel with quenched and tempered carbon steel

    Directory of Open Access Journals (Sweden)

    V. Marušić

    2015-04-01

    Full Text Available In the conditions of tribocorrosion wear, extending of parts lifetime could be achieved by using stainless steel,which is hardened to sufficiently high hardness. In the tribosystem bolt/ bushing shell/link plate of the bucket elevator transporter conveyor machine, the previously quenched and tempered martensitic stainless steel for bolts is hardened at ≈47 HRC and welded with the quenched and tempered high yield carbon steel for bolts. Additional material, based on Cr-Ni-Mo (18/8/6 is used. The microstructure and hardness of welded samples are tested. On the tensile tester, resistance of the welded joint is tested with a simulated experiment. Dimensional control of worn tribosystem elements was performed after six months of service.

  16. Strength and formability of ultra-low-carbon Ti-IF steels[Interstitial Free

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, W.C.

    2000-04-01

    Ultra-low-carbon interstitial free (IF) steel sheets bearing Ti and/or Nb have been extensively used for automotive panels because of superior formability and nonaging properties. It is well known that the interstitial elements such as C and N play important roles in the formability. The lower the contents of the C and N in steel, the better the formability of the steel. The demands for the steel with excellent formability from automotive industry will accelerate the progress in the steelmaking process, leading to the development of the ultra-low-carbon steel. With the advent and installation of improved vacuum degassing equipment in the steelmaking process, it is now possible to consistently produce ultra-low-carbon content of 0.002 to 0.005 wt pct. It is expected that in the near future, the C and N contents can be lowered to as low as 0.001 pct or less. This study is focused on strength and formability in the extremely ultra-low-carbon IF steels containing about 0.001 pct carbon.

  17. 76 FR 54209 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2011-08-31

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon... CORE from Korea with regard to Dongbu and POSCO. See Corrosion-Resistant Carbon Steel Flat Products...

  18. 77 FR 58512 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2012-09-21

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon... Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Notice of Extension of...

  19. 77 FR 37711 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...

    Science.gov (United States)

    2012-06-22

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...-fair-value imports from India, Oman, the United Arab Emirates, and Vietnam of circular welded carbon... respect to circular welded carbon-quality steel pipe from Oman and the United Arab Emirates being sold in...

  20. The effect of metal microstructure on the initial attachment of Escherichia coli to 1010 carbon steel.

    Science.gov (United States)

    Javed, M A; Stoddart, P R; McArthur, S L; Wade, S A

    2013-09-01

    Metallurgical features have been shown to play an important role in the attachment of microorganisms to metal surfaces. In the present study, the influence of the microstructure of as-received (AR) and heat-treated (HT) 1010 carbon steel on the initial attachment of bacteria was investigated. Heat treatment was carried out with the aim of increasing the grain size of the carbon steel coupons. Mirror-polished carbon steel coupons were immersed in a minimal medium inoculated with Escherichia coli (ATCC 25922) to investigate the early (15, 30 and 60 min) and relatively longer-term (4 h) stages of bacterial attachment. The results showed preferential colonisation of bacteria on the grain boundaries of the steel coupons. The bacterial attachment to AR steel coupons was relatively uniform compared to the HT steel coupons where an increased number of localised aggregates of bacteria were found. Quantitative analysis showed that the ratio of the total number of isolated (i.e., single) bacteria to the number of bacteria in aggregates was significantly higher on the AR coupons than the HT coupons. Longer-term immersion studies showed production of extracellular polymeric substances by the bacteria and corrosion at the grain boundaries on both types of steel coupon tested.

  1. Stress and Composition of Carbon Stabilized Expanded Austenite on Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    Low-temperature gaseous carburizing of stainless steel is associated with a colossal supersaturation of the fcc lattice with carbon, without the development of carbides. This article addresses the simultaneous determination of stress and composition profiles in layers of carbon xpanded austenite ...

  2. Biocidal effect of cathodic protection on bacterial viability in biofilm attached to carbon steel.

    Science.gov (United States)

    Miyanaga, Kazuhiko; Terashi, Ryosuke; Kawai, Hirofumi; Unno, Hajime; Tanji, Yasunori

    2007-07-01

    Biofilm formed on carbon steel by various species of bacterial cells causes serious problems such as corrosion of steel, choking of flow in the pipe, deterioration of the heat-transfer efficiency, and so on. Cathodic protection is known to be a reliable method for protecting carbon steel from corrosion. However, the initial attachment of bacteria to the surface and the effects of cathodic protection on bacterial viability in the biofilm have not been clarified. In this study, cathodic protection was applied to an artificial biofilm containing Pseudomonas aeruginosa (PAO1), a biofilm constituent, on carbon steel. The aims of this study were to evaluate the inhibition effect of cathodic protection on biofilm formation and to reveal the inhibition mechanisms. The viability of PAO1 in artificial biofilm of 5 mm thickness on cathodically protected steel decreased to 1% of the initial cell concentration. Analysis of pH distribution in the artificial biofilm by pH microelectrode revealed that pH in proximity to carbon steel increased to approximately 11 after cathodic protection for 5 h. Moreover, 99% of region in the artificial biofilm was under the pH conditions of over nine. A simulation of pH profile was shown to correspond to experimental values. These results indicate cells in the artificial biofilm were killed or damaged by cathodic protection due to pH increase. (c) 2006 Wiley Periodicals, Inc.

  3. Enhanced Corrosion Resistance of Carbon Steel in Hydrochloric Acid Solution by Eriobotrya Japonica Thunb. Leaf Extract: Electrochemical Study

    National Research Council Canada - National Science Library

    Wenjing Yang; Qihui Wang; Ke Xu; Yanjun Yin; Hebin Bao; Xueming Li; Lidan Niu; Shiqi Chen

    2017-01-01

    The biodegradable inhibitors, which could effectively reduce the rate of corrosion of carbon steel, were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS...

  4. Enhanced Corrosion Resistance of Carbon Steel in Hydrochloric Acid Solution by Eriobotrya Japonica Thunb. Leaf Extract: Electrochemical Study.

    Science.gov (United States)

    Yang, Wenjing; Wang, Qihui; Xu, Ke; Yin, Yanjun; Bao, Hebin; Li, Xueming; Niu, Lidan; Chen, Shiqi

    2017-08-16

    The biodegradable inhibitors, which could effectively reduce the rate of corrosion of carbon steel, were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The mixed-type inhibitors extracted from Eriobotrya japonica Thunb. leaf exhibited excellent inhibition performance, and the inhibition efficiency for carbon steel reached 90.0% at 298 K in hydrochloric acid. Moreover, the adsorption mechanism of the inhibitors on a carbon steel surface is described by the Langmuir adsorption isotherm. Simultaneously, the corrosion morphology of the carbon steel and the inhibitor structure were analyzed by scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FT-IR), respectively.

  5. Study of the carbon distribution in multi-phase steels using the NanoSIMS 50

    Science.gov (United States)

    Valle, N.; Drillet, J.; Bouaziz, O.; Migeon, H.-N.

    2006-07-01

    An advanced understanding of phase transformation mechanisms and of microstructure/properties relationships in steels requires to investigate the distribution of carbon. The improvement of mechanical properties of these materials led to develop finer microstructures. Thus, the mean size of the constituents (austenite/austenite islands and bainite laths) of the high strength steels is under the micron. The small size combined in some case with low concentration of carbon renders the analysis of these materials difficult. The NanoSIMS 50, which associates high spatial resolution and high sensitivity, seems to be a tool of choice to answer to this new analytical challenge. In this objective, we have explored the potentialities of such an instrument for the qualitative and quantitative study of carbon in multi-phase steels. In particular, a calibration curve was established from reference samples containing martensite and ferrite with a known carbon content.

  6. Effect of carbon dioxide and temperature on passive film parametersof superduplex stainless steel

    Directory of Open Access Journals (Sweden)

    Emandro Vieira da Costa

    2013-01-01

    Full Text Available Superduplex stainless steel has been frequently employed in new sites of Brazilian Pre-Salt. In these environments, chloride concentration, temperature and carbon dioxide are normally present in higher levels than those at sea water at room temperature. In these conditions, it is expected that the passive films of stainless steel also show modifications. To better understand such modifications, samples of superduplex stainless steel UNS S32750 were submitted to electrochemical impedance measurements in brine media, at two temperatures and under presence/absence of carbon dioxide. The electrochemical impedance results were initially tested using the Kramers-Kronig transform and subsequently fitted by equivalent circuit employing constant phase elements - CPE. Moreover, to quantify the effect of each factor (temperature, chloride, carbon dioxide and microstructure on the equivalent circuit, their parameters were tested applying statistical analysis. Significant effect of carbon dioxide and temperature was found on related parameters of passive film for heat-treated samples.

  7. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  8. Can Thermally Sprayed Aluminum (TSA) Mitigate Corrosion of Carbon Steel in Carbon Capture and Storage (CCS) Environments?

    Science.gov (United States)

    Paul, S.; Syrek-Gerstenkorn, B.

    2017-01-01

    Transport of CO2 for carbon capture and storage (CCS) uses low-cost carbon steel pipelines owing to their negligible corrosion rates in dry CO2. However, in the presence of liquid water, CO2 forms corrosive carbonic acid. In order to mitigate wet CO2 corrosion, use of expensive corrosion-resistant alloys is recommended; however, the increased cost makes such selection economically unfeasible; hence, new corrosion mitigation methods are sought. One such method is the use of thermally sprayed aluminum (TSA), which has been used to mitigate corrosion of carbon steel in seawater, but there are concerns regarding its suitability in CO2-containing solutions. A 30-day test was carried out during which carbon steel specimens arc-sprayed with aluminum were immersed in deionized water at ambient temperature bubbled with 0.1 MPa CO2. The acidity (pH) and potential were continuously monitored, and the amount of dissolved Al3+ ions was measured after completion of the test. Some dissolution of TSA occurred in the test solution leading to nominal loss in coating thickness. Potential measurements revealed that polarity reversal occurs during the initial stages of exposure which could lead to preferential dissolution of carbon steel in the case of coating damage. Thus, one needs to be careful while using TSA in CCS environments.

  9. Transformation process for production of ultrahigh carbon steels and new alloys

    Science.gov (United States)

    Strum, Michael J.; Goldberg, Alfred; Sherby, Oleg D.; Landingham, Richard L.

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  10. Effect of CO2 partial pressure and different CO2 phases on carbon steel corrosion

    Science.gov (United States)

    Mahlobo, MGR; Premlall, K.; Olubambi, PA

    2017-12-01

    Carbon capture and storage (CCS) is the recent promising technology aimed at reducing greenhouse gas emission. Like many other developed technologies, CCS is faced with great challenges such as pipeline transportation failure due to corrosion. There are many factors contributing to steel corrosion during the pipeline transportation of carbon dioxide (CO2). This study focuses on CO2 partial pressure and different phases of CO2 as some of the factors contributing to steel corrosion. Carbon steel was used as a testing specimen. High pressure reactor was used in this study to compress CO2 from low to high pressures ultimately changing the CO2 from gaseous phase to gas/liquid phase (subcritical) and to dense phase (supercritical). Weight loss method was employed to determine the corrosion rate while scanning electron microscopy (SEM) and X-Ray diffraction (XRD) were used to study the carbon steel morphology and phase analysis. Using low magnification digital camera, the type of corrosion that took place on the carbon steel surface was identified.

  11. Effect of Ethanol Chemistry on SCC of Carbon Steel

    Science.gov (United States)

    2011-02-22

    Pipeline companies have a keen interest in assessing the feasibility of transporting fuel grade ethanol (FGE) and ethanol blends in existing pipelines. Previous field experience and laboratory research, funded by PRCI and API, has shown that steel ca...

  12. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    .... Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil...-quality steel products from Brazil, pursuant to section 751(c) of the Tariff Act of 1930, as amended...

  13. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ...-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure, contains 0... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... Steel Products from the Russian Federation. SUMMARY: In response to a request from Nucor Corporation...

  14. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... Brazil and Japan, and the suspended investigation on hot-rolled steel from Russia. SUMMARY: The... Japan, and the suspended investigation on hot-rolled steel from Russia would be likely to lead to...

  15. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-10-12

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... antidumping duty investigation on hot-rolled steel from Russia. SUMMARY: The Commission hereby gives notice of... suspended investigation on hot-rolled steel from Russia would be likely to lead to continuation or...

  16. 77 FR 69790 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Results...

    Science.gov (United States)

    2012-11-21

    ... steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''). The period of...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... Products from the People's Republic of China, 66 FR 59561 (November 29, 2001), remains dispositive. Final...

  17. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Science.gov (United States)

    2013-10-02

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the... certain alloy steel wire rod (wire rod) from Brazil would be likely to lead to continuation or recurrence... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of Five-Year...

  18. The Influence of Calcium Carbonate Composition and Activated Carbon in Pack Carburizing Low Carbon Steel Process in The Review of Hardness and Micro Structure

    Science.gov (United States)

    Hafni; Hadi, Syafrul; Edison

    2017-12-01

    Carburizing is a way of hardening the surface by heating the metal (steel) above the critical temperature in an environment containing carbon. Steel at a temperature of the critical temperature of affinity to carbon. Carbon is absorbed into the metal form a solid solution of carbon-iron and the outer layer has high carbon content. When the composition of the activator and the activated charcoal is right, it will perfect the carbon atoms to diffuse into the test material to low carbon steels. Thick layer of carbon Depending on the time and temperature are used. Pack carburizing process in this study, using 1 kg of solid carbon derived from coconut shell charcoal with a variation of 20%, 10% and 5% calcium carbonate activator, burner temperature of 950 0C, holding time 4 hours. The test material is low carbon steel has 9 pieces. Each composition has three specimens. Furnace used in this study is a pack carburizing furnace which has a designed burner box with a volume of 1000 x 600 x 400 (mm3) of coal-fired. Equipped with a circulation of oxygen from the blower 2 inches and has a wall of refractory bricks. From the variation of composition CaCO3, microstructure formed on the specimen with 20% CaCO3, better diffusion of carbon into the carbon steel, it is seen by the form marten site structure after quenching, and this indicates that there has been an increase of or adding carbon to in the specimen. This led to the formation of marten site specimen into hard surfaces, where the average value of hardness at one point side (side edge) 31.7 HRC

  19. Yttrium implantation effects on extra low carbon steel and pure iron

    Energy Technology Data Exchange (ETDEWEB)

    Caudron, E.; Buscail, H. [Clermont-Ferrand-2 Univ., Le Puy en Velay (France). Lab. Vellave d`Elaboration; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Advanced Materials, Joint Research Center, The European Commission, 21020, Ispra (Vatican City State, Holy See) (Italy); Josse-Courty, C. [Laboratoire de Recherche sur la Reactivite des Solides, UMR 56-13 CNRS, UFR Sciences et Techniques, 9 Avenue A. Savary, B.P. 400, 21011, Dijon Cedex (France)

    1999-05-25

    Extra low carbon steel and pure electrolytic iron samples were yttrium implanted using ion implantation technique. Compositions and structures of pure iron and steel samples were investigated before and after yttrium implantation by several analytical and structural techniques (RBS, SIMS, RHEED and XRD) to observe the yttrium implantation depth profiles in the samples. This paper shows the different effects of yttrium implantations (compositions and structures) according to the implanted sample nature. (orig.) 23 refs.

  20. Practical aspects of carbon content determination in carburized steels by EPMA.

    Science.gov (United States)

    Robaut, Florence; Crisci, Alexandre; Durand-Charre, Madeleine; Jouanne, Danielle

    2006-08-01

    The carbon contents in carburized steels were investigated by electron probe microanalysis (EPMA) for a range of carbon levels in the solid solution less than 1 wt%. This article describes the difficulties encountered with the classic analytical procedure using the k ratio of X-ray intensities and the phi(rhoz) model. Here, a suitable calibration curve method is presented with emphasis on the metallographic study of standard specimens and on the carbon decontamination of samples.

  1. Inhibitive Protection of Low-Carbon Steel in Citric Acid Solutions

    Directory of Open Access Journals (Sweden)

    Avdeev Yaroslav

    2017-01-01

    Full Text Available An effective mixture has been developed on the basis of the inhibitor IFKhAN-92 and KCNS to protect low-carbon steel in citric acid hot solutions. The proposed mixture inhibits the corrosion of steel in these solutions in a wide range of their concentrations (0.25÷2.0 М and temperatures (20÷95°С. The effective inhibition of the corrosion of steel by the mixture under study is due to the strong retardation of the metal’s both electrode reactions

  2. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  3. Mechanical and service properties of low carbon steels processed by severe plastic deformation

    Directory of Open Access Journals (Sweden)

    J. Zrnik

    2009-07-01

    Full Text Available The structure and properties of the 0,09% C-Mn-Si-Nb-V-Ti, 0,1% C-Mn-V-Ti and 0,09% C-Mo-V-Nb low-carbon steels were studied after cold equal-channel angular pressing (ECAP. ECAP leads to the formation of partially submicrocrystalline structure with a grain size of 150 – 300 nm. The submicrocrystalline 0,09% C-Mn-Si-Nb-V-Ti steel compared with the normalized steel is characterized by Re higher more than by a factor of 2 and by the impact toughness higher by a factor of 3,5 at a test temperature of -40°C. The plasticity in this case is somewhat lower. The high-strength state of the submicrocrystalline 0,1% C-Mn-V-Ti and 0,09% C-Mo-V-Nb steels after ECAP is retained up to a test temperature of 500°C. The strength properties at 600°C (i.e. the fire resistance of these steels are higher by 20-25% as compared to those of the undeformed steels. The strength of the 0,09% C-Mo-V-Nb steel at 600°C is substantially higher than that of the 0,1% C-Mn-V-Ti steel.

  4. Size of Non-Metallic Inclusions in High-Grade Medium Carbon Steel

    Directory of Open Access Journals (Sweden)

    Lipiński T.

    2014-12-01

    Full Text Available Non-metallic inclusions found in steel can affect its performance characteristics. Their impact depends not only on their quality, but also, among others, on their size and distribution in the steel volume. The literature mainly describes the results of tests on hard steels, particularly bearing steels. The amount of non-metallic inclusions found in steel with a medium carbon content melted under industrial conditions is rarely presented in the literature. The tested steel was melted in an electric arc furnace and then desulfurized and argonrefined. Seven typical industrial melts were analyzed, in which ca. 75% secondary raw materials were used. The amount of non-metallic inclusions was determined by optical and extraction methods. The test results are presented using stereometric indices. Inclusions are characterized by measuring ranges. The chemical composition of steel and contents of inclusions in every melts are presented. The results are shown in graphical form. The presented analysis of the tests results on the amount and size of non-metallic inclusions can be used to assess them operational strength and durability of steel melted and refined in the desulfurization and argon refining processes.

  5. Anodic Oxidation of Carbon Steel at High Current Densities and Investigation of Its Corrosion Behavior

    Science.gov (United States)

    Fattah-Alhosseini, Arash; Khan, Hamid Yazdani

    2017-06-01

    This work aims at studying the influence of high current densities on the anodization of carbon steel. Anodic protective coatings were prepared on carbon steel at current densities of 100, 125, and 150 A/dm2 followed by a final heat treatment. Coatings microstructures and morphologies were analyzed using X-ray diffraction (XRD) and scanning electron microscope (SEM). The corrosion resistance of the uncoated carbon steel substrate and the anodic coatings were evaluated in 3.5 wt pct NaCl solution through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results showed that the anodic oxide coatings which were prepared at higher current densities had thicker coatings as a result of a higher anodic forming voltage. Therefore, the anodized coatings showed better anti-corrosion properties compared to those obtained at lower current densities and the base metal.

  6. Microbial fouling and corrosion of carbon steel in deep anoxic alkaline groundwater.

    Science.gov (United States)

    Rajala, Pauliina; Bomberg, Malin; Vepsäläinen, Mikko; Carpén, Leena

    2017-02-01

    Understanding the corrosion of carbon steel materials of low and intermediate level radioactive waste under repository conditions is crucial to ensure the safe storage of radioactive contaminated materials. The waste will be in contact with the concrete of repository silos and storage containers, and eventually with groundwater. In this study, the corrosion of carbon steel under repository conditions as well as the microbial community forming biofilm on the carbon steel samples, consisting of bacteria, archaea, and fungi, was studied over a period of three years in a groundwater environment with and without inserted concrete. The number of biofilm forming bacteria and archaea was 1,000-fold lower, with corrosion rates 620-times lower in the presence of concrete compared to the natural groundwater environment. However, localized corrosion was detected in the concrete-groundwater environment indicating the presence of local microenvironments where the conditions for pitting corrosion were favorable.

  7. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Science.gov (United States)

    2010-12-03

    ...,000 psi minimum. Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon-quality steel products (hot-rolled steel) from Brazil, pursuant to...

  8. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    Science.gov (United States)

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    Science.gov (United States)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  10. Prediction on Austenite Grain Growth in High Carbon Steel

    Directory of Open Access Journals (Sweden)

    MA Han

    2017-01-01

    Full Text Available The austenite grain growth behavior of Ti-bearing and Ti-free steel was investigated using confocal laser scanning microscope (CLSM and transmission electron microscope (TEM.Samples were held for 60min at 1123-1473K and then austenite grain sizes for different holding time at a series of temperatures were measured.The results show that austenite grain size of both steels increases with the increase of temperature.Besides,the austenite grain size of both steels grows with the holding time,which meets parabolic equation.The second phase particle was observed.The equation of Ostwald ripening was introduced to calculate the size of particle,and the volume fraction equation of second phase particle was applied to calculate the volume fraction of particle.Meanwhile,the modified Gladman model was adopted to predict austenite grain growth.The predicted results agree well with the measured results.

  11. A discussion for stabilization time of carbon steel in atmospheric corrosion

    Science.gov (United States)

    Zhang, Zong-kai; Ma, Xiao-bing; Cai, Yi-kun

    2017-09-01

    Stabilization time is an important parameter in long-term prediction of carbon steel corrosion in atmosphere. The range of the stabilization time of carbon steel in atmospheric corrosion has been published in many scientific literatures. However, the results may not precise because engineering experiences is dominant. This paper deals with the recalculation of stabilization time based on ISO CORRAG program, and analyzes the results and makes a comparison to the data mentioned above. In addition, a new thinking to obtain stabilization time will be proposed.

  12. Yield Strength Enhancement by Carbon Trapping in Ferrite of the Quenching and Partitioning Steel

    Science.gov (United States)

    Chen, P.; Wang, G. D.; Ceguerra, A. V.; Breen, A. J.; Ringer, S. P.; Xiong, X. C.; Lu, Q.; Wang, J. F.; Yi, H. L.

    2018-01-01

    The split quenching and partitioning (S-QP) process allows researchers to investigate microstructure and properties separately, i.e., before and after partitioning. After the partitioning process, the yield strength increases by approximately 300 MPa in the ferrite-bearing δ-quenching and partitioning ( δ-QP) steel. We propose that carbon trapping in dislocations at the ferrite grain boundaries during partitioning process is responsible for the yield strength enhancement of ferrite. Combined transmission electron microscopy and 3D atom probe tomography observations demonstrate carbon atoms segregating in dislocations. The mechanisms for the high yield strength of ferrite presented QP steels are clarified for the first time in this research.

  13. Stability of retained austenite in high carbon steel under compressive stress: an investigation from macro to nano scale

    OpenAIRE

    Hossain, R.; Pahlevani, F.; Quadir, M. Z.; Sahajwalla, V.

    2016-01-01

    Although high carbon martensitic steels are well known for their industrial utility in high abrasion and extreme operating environments, due to their hardness and strength, the compressive stability of their retained austenite, and the implications for the steels? performance and potential uses, is not well understood. This article describes the first investigation at both the macro and nano scale of the compressive stability of retained austenite in high carbon martensitic steel. Using a com...

  14. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Products from the People's Republic of China: Final Rescission of Antidumping Duty Administrative Review... Hot-Rolled Carbon Steel Flat Products from the People's Republic of China: Analysis of CBP Entry...

  15. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ... Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary Intent To... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Rescission of Antidumping Duty Administrative Review AGENCY: Import Administration...

  16. Pathways to a low-carbon iron and steel industry in the medium-term : the case of Germany

    NARCIS (Netherlands)

    Arens, Marlene; Worrell, Ernst; Eichhammer, Wolfgang; Hasanbeigi, Ali; Zhang, Qi

    2017-01-01

    The iron and steel industry is a major industrial emitter of carbon dioxide globally and in Germany. If European and German climate targets were set as equal proportional reduction targets (referred to here as “flat” targets) among sectors, the German steel industry would have to reduce its carbon

  17. 76 FR 5205 - Carbon Steel Butt-Weld Pipe Fittings from Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2011-01-28

    ... COMMISSION Carbon Steel Butt-Weld Pipe Fittings from Brazil, China, Japan, Taiwan, and Thailand AGENCY... concerning the antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan..., China, Japan, Taiwan, and Thailand would be likely to lead to continuation or recurrence of material...

  18. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Science.gov (United States)

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... of the antidumping duty (AD) orders on corrosion-resistant carbon steel flat products (CORE) from... Countervailing Duty Operations, Office 3, regarding ``Sunset Reviews of the Antidumping Duty Orders on Corrosion...

  19. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of...

  20. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) has completed its administrative review of the countervailing duty (CVD) order on corrosion-resistant...\\ See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

  1. 76 FR 4291 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-01-25

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty order on corrosion- resistant carbon steel flat products from... ] requests for administrative review and partial revocation of the countervailing duty order on corrosion...

  2. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of...

  3. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Science.gov (United States)

    2011-06-10

    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits... administrative review of the antidumping duty order on carbon and certain alloy steel wire rod from Mexico...

  4. 76 FR 68208 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, United Arab Emirates, and Vietnam...

    Science.gov (United States)

    2011-11-03

    ...-1191-1194 (Preliminary)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, United Arab... carbon-quality steel pipe from India, Oman, United Arab Emirates, and Vietnam, provided for in... Governments of India, Oman, United Arab Emirates, and Vietnam. Unless the Department of Commerce extends the...

  5. 76 FR 80963 - Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Science.gov (United States)

    2011-12-27

    ... COMMISSION Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea... antidumping duty order on cut-to-length carbon-quality steel plate from Italy would not be likely to lead to...\\ Vice Chairman Williamson and Commissioner Lane dissenting with respect to Italy. \\3\\ Commissioner Lane...

  6. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Science.gov (United States)

    2011-02-15

    ... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United..., Indonesia, Italy, and Korea and the antidumping duty orders on cut-to-length carbon steel plate from India, Indonesia, Italy, Japan, and Korea. SUMMARY: The Commission hereby gives notice that it will proceed with...

  7. The influence of a Zr-based conversion treatment on interfacial bonding strength and stability of epoxy coated carbon steel

    NARCIS (Netherlands)

    Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    The effect of a zirconium (Zr)-based pretreatment on interfacial bonding properties of a fusion bonded epoxy (FBE) coating on carbon steel is investigated. The initiation and kinetics of delamination of epoxy coatings applied on differently pretreated carbon steel surfaces is studied with

  8. 75 FR 1335 - Circular Welded Carbon Steel Pipes and Tubes from Taiwan; Extension of Time Limit for Preliminary...

    Science.gov (United States)

    2010-01-11

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Taiwan; Extension of Time... circular welded carbon steel pipes and tubes from Taiwan.\\1\\ On June 24, 2009, the ] Department published a... complete the preliminary results of this review within the original time frame because we require...

  9. 76 FR 28419 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Extension of Time Limit for...

    Science.gov (United States)

    2011-05-17

    ... antidumping duty administrative review of certain hot-rolled carbon steel flat products from India for the... this review. See Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE...

  10. Torsional Failure of Carbon Fiber Composite Plates Versus Stainless Steel Plates for Comminuted Distal Fibula Fractures.

    Science.gov (United States)

    Wilson, William K; Morris, Randal P; Ward, Adam J; Carayannopoulos, Nikoletta L; Panchbhavi, Vinod K

    2016-05-01

    Carbon fiber composite implants are gaining popularity in orthopedics, but with few independent studies of their failure characteristics under supra-physiologic loads. The objective of this cadaveric study was to compare torsional failure properties of bridge plating a comminuted distal fibula fracture with carbon fiber polyetheretherketone (PEEK) composite and stainless steel one-third tubular plates. Comminuted fractures were simulated in 12 matched pairs of fresh-frozen human fibulas with 2-mm osteotomies located 3 cm proximal to the tibiotalar joint. Each fibula pair was randomized for fixation and implanted with carbon fiber and stainless steel 5-hole one-third tubular plates. The constructs were loaded in external rotation at a rate of 1-degree/sec until failure with a materials testing system. Torsional stiffness and mode of failure, as well as displacement, torque, and energy absorption for the first instance of failure and peak failure, were determined. Statistical analysis was performed with paired t tests and chi-square. There were no significant differences among the 12 pairs for torsional stiffness, first failure torque, peak failure displacement, peak failure torque, or peak failure energy. Stainless steel plates exhibited significantly higher displacement (P steel plates permanently deformed significantly more often than the carbon fiber plates (P = .035). Carbon fiber plates exhibited no plastic deformation with delamination of the composite, and brittle catastrophic failure in 1 specimen. In a comminuted human fibula fracture fixation model, carbon fiber implants exhibited multiple pre-peak failures at significantly lower angles than the first failure for the stainless steel implants, with some delamination of composite layers and brittle catastrophic failure rather than plastic deformation. The torsional failure properties of carbon fiber composite one-third tubular plates determined in this independent study provide novel in vitro data for this

  11. Adsorption and corrosion inhibition of carbon steel in hydrochloric acid medium by hexamethylenediamine tetra(methylene phosphonic acid

    Directory of Open Access Journals (Sweden)

    M.R. Laamari

    2016-09-01

    Full Text Available The inhibitive effect of the hexamethylenediamine tetra(methylene phosphonic acid (HMDTMPA on the corrosion of carbon steel in 1.0 M HCl solution has been investigated by weight loss measurement, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS techniques. The presence of (HMDTMPA reduces remarkably the corrosion rate of carbon steel in acidic solution. The effect of temperature on the corrosion behavior of carbon steel was studied in the range of 298–328 K. Results clearly reveal that the (HMDTMPA behaves as a mixed type corrosion inhibitor with the highest inhibition at 4 × 10−3 M. The adsorption of HMDTMPA on the carbon steel surface obeys to the Langmuir’s adsorption isotherm. Surface analysis via scanning electron microscope (SEM shows a significant improvement on the surface morphology of the carbon steel plate.

  12. Hardness improvement on low carbon steel using pack carbonitriding method with holding time variation

    Directory of Open Access Journals (Sweden)

    Puspitasari Poppy

    2017-01-01

    Full Text Available Carbonitriding is a surface hardening process of steel by heating on critical temperature, quench and followed by tempering process. In this research, pack media in carbonitriding was used as a new method. Usually, this process has been obtained using gas and liquid carbonitriding methods. The specimen used in this research is low carbon steel (St. 41 consist of 0.1517% carbon, 0.1994% of silicon, 0.5631% of manganese, 0.0224% of phosphorus, and 0.047% of sulfur. Temperature for pack carbonitriding was at 700 °C, 750 °C and 800 °C and holding time variation 60 minutes and 120 minutes respectively. The result showed that carbonitriding temperature difference affect the mechanical properties of steel St. 41. Steel hardness was increased at lower holding time (60 minutes compared to 120 minutes. The result showed that at 700 °C and 750 °C with 60 minutes variation, the steel hardness increase from 85.7 HRB to 95.7 HRB and at 800 °C the hardness decrease to 93.1 HRB. Meanwhile, at holding time of 120 minutes, steel hardness decrease from 94.1 HRB to 92.7 HRB. This result caused by austenite phase produced at longer period of holding time.

  13. Modification of steel surface by plasma electrolytic saturation with nitrogen and carbon

    Energy Technology Data Exchange (ETDEWEB)

    Kusmanov, S.A., E-mail: sakusmanov@yandex.ru; Kusmanova, Yu.V., E-mail: yulia.kusmanova@yandex.ru; Smirnov, A.A., E-mail: sciencealexsm@gmail.com; Belkin, P.N., E-mail: belkinp@yandex.ru

    2016-06-01

    The effect of the electrolyte composition with ammonia, acetone, and ammonium chloride on the structure and properties of low carbon steel was studied in anode plasma electrolytic nitrocarburising. An X-ray diffractometer, a scanning electron microscopy (SEM) and an optical microscope were used to characterize the phase composition of the modified layer and its surface morphology. Surface roughness was studied with a profilometer–profilograph. The hardness of the treated and untreated samples was measured using a microhardness tester. The sources of nitrogen and carbon are shown to be the products of evaporation and thermal decomposition of the electrolyte components. It is established that the influence of concentration of ammonia, acetone, and ammonium chloride on the size of the structural components of the hardened layer is explained by the competition of the anode dissolution, high-temperature oxidation and diffusion of the saturating component. The electrolyte composition (10–12.5% ammonium chloride, 5% acetone, 5% ammonia) and processing mode (800 °C, 5–10 min) of low carbon steels allowing to obtain the hardened surface layer up to 0.2 mm with microhardness 930 HV and with decrease in the roughness (R{sub a}) from 1.013 to 0.054 μm are proposed. The anode plasma electrolytic nitricarburising is able to decrease friction coefficient of the treated low carbon steel from 0.191 to 0.169 and wear rate from 13.5 mg to 1.0 mg. - Highlights: • Aqueous solution (12.5% NH{sub 4}Cl, 5% ammonia, 5% acetone) is proposed for PEN/C steels. • Microhardness of steel (0.2% C) is 930 HV due to PEN/C for 5–10 min at 800 °C. • Anode PEN/C of low carbon steel decreases its roughness (R{sub a}) from 1.013 to 0.054 μm. • Anode PEN/C decreases friction coefficient of low carbon steel from 0.191 to 0.169 • Anode PEN/C decreases wear loss of low carbon steel from 13.5 mg to 1.0 mg.

  14. corrosion response of low carbon steel in tropical road mud

    African Journals Online (AJOL)

    Dr Obe

    A.N.Enetanya. Department of Mechanical Engineering, University of. Nigeria, Nsukka, Nigeria. ABSTRACT. Corrosion damages in Steel and Cast- Iron frequently occur in automobile and other vehicle undercarriage parts as a result of regular road mud and other dirt deposits on those components on those vehicles ...

  15. Effect of Prior Recovery on the Recrystallization of Carbon Steel ...

    African Journals Online (AJOL)

    An investigation has been carried out, using optical metallography and hardness measurement methods, to ascertain the effect of prior-recovery heat-treatment on the rate of recrystallization in mild steel. The results reveal a definite correlation between the combined effect of cold-work and degree of recovery on the one ...

  16. Corrosion Response of Low Carbon Steel in Tropical Road Mud ...

    African Journals Online (AJOL)

    These ultimately result in Deposit and Pilling Corrosion damages which perforate the metal structure if left unattended. Cathodic Protection and the use of Corrosion Inhibitors are not practical in this problem. Other steel structures, as buildings, petroleum, gas, water and sewage pipelines exposed to soil and mud are ...

  17. Effect of Intercritical Heat Treatment on Mechanical Properties of Plain Carbon Dual Phase Steel

    Directory of Open Access Journals (Sweden)

    Imtiaz Ali Soomro

    2017-12-01

    Full Text Available Mechanical properties of DP (Dual Phase steels are greatly influenced by the microstructural features such as grain size, morphology and martensite volume fraction (Vm%. These microstructural features can be altered by changing the soaking time and temperature within intercritical zone. Present study aims to study the effect of intercritical annealing temperature and soaking time on Vm% and its effects on mechanical properties of plain low carbon steel grade (AISI 1020 steel having ferritemartensitemicrostructure. Nine DP steel specimens with various amount of martensite were produced via intercritical heat treatment. Mechanical properties including TS (Tensile Strength, hardness and toughness were characterized and co-related with martensite volume fraction. It was found that increasing the intercritical annealing temperature and soaking time increases the Vm%. The optimum TS and hardness were found at 64Vm% and then decrease with further increase in Vm%. The toughness was found to have linear relationship with Vm%.

  18. Influence of Molybdenum Addition on Mechanical Properties of Low Carbon HSLA-100 Steel

    Directory of Open Access Journals (Sweden)

    Bogucki R.

    2014-10-01

    Full Text Available The results of mechanical properties and microstructure observation of low carbon copper bearing steel with high addition of molybdenum are presented in this paper. This steels were characterized by contents of molybdenum in the range from 1% to 3% wt. After the thermo -mechanical processing the steels were subsequently quenched and tempered at different temperatures (500-800 °C for 1h. The changes of mechanical properties as function of tempering temperature were typical for the steel with the copper addition. The sudden drop of impact resistance after tempering from 575 °C to 600 °C was caused probably by precipitates of Laves phase of type Fe2Mo.

  19. The influence of molybdenum on stress corrosion in Ultra Low Carbon Steels with copper addition

    Directory of Open Access Journals (Sweden)

    M. Mazur

    2010-07-01

    Full Text Available The influence of molybdenum content on the process of stress corrosion of ultra-low carbon structural steels with the addition of copper HSLA (High Strength Low Alloy was analyzed. The study was conducted for steels after heat treatment consisting of quenching andfollowing tempering at 600°C and it was obtained microstructure of the tempered martensite laths with copper precipitates and the phaseLaves Fe2Mo type. It was found strong influence of Laves phase precipitate on the grain boundaries of retained austenite on rate anddevelopment of stress corrosion processes. The lowest corrosion resistance was obtained for W3 steel characterized by high contents ofmolybdenum (2.94% Mo which should be connected with the intensity precipitate processes of Fe2Mo phase. For steels W1 and W2which contents molybdenum equals 1.02% and 1.88%, respectively were obtained similar courses of corrosive cracking.

  20. Adhesion of composite carbon/hydroxyapatite coatings on AISI 316L medical steel

    Directory of Open Access Journals (Sweden)

    J. Gawroński

    2009-07-01

    Full Text Available In this paper are contains the results of studies concerning the problems associated with increased of hydroxyapatite (HAp adhesion, manufactured by using Pulse Laser Deposition (PLD method, to the austenitic steel (AISI 316L through the coating of carbon interlayer on it. Carbon coating was deposited by Radio Frequency Plasma Assisted Chemical Vapour Deposition (RF PACVD method.Test results unequivocally showed that the intermediate carbon layer in a determined manner increase the adhesion of hydroxyapatite to the metallic substrate. Obtained results give rise to deal with issues of manufacturing composite bilayer – carbon film/HAp – on ready implants, casted from austenitic cast steel by lost-wax process method as well as in gypsum forms.

  1. Variant analysis in coarse grain heat affected zone of low carbon steel

    Science.gov (United States)

    Razab, Mohammad Khairul Azhar Abdul; Mamat, Sarizam; Ahmad, Muhammad Iqbal; Nasir, Nurul Syahida Mohd

    2017-09-01

    Coarse Grain Heat Affected Zone (CGHAZ) is a part of Heat Affected Zone (HAZ) that affected by heat during welding process. Application of different heat input dramatically varies CGHAZ microstructures without a noticeable changing in prior austenite grain size. The unique coarse microstructure and crack initiated at CGHAZ show there were possibility changes in crystallographic structure which may relate to the variant selection phenomenon. The aims of this study are to find the effects of heat input to the variant selection especially to the biggest grain at CGHAZ, hence correlate to the toughness and properties of the welded steel. The results show that heat input affected the variant selection at the biggest CGHAZ grain of low carbon steel. As heat input increase, grain area was increased and becomes coarser. Variant selection phenomenon present at low carbon steel due to the increase in grain diameter and high angle value. It was found that variant selections had occurred during the transformation.

  2. Joining of Low-Carbon Steel Sheets with Al-Based Weld

    Directory of Open Access Journals (Sweden)

    Boczkal G.

    2016-03-01

    Full Text Available The analysis of the connection steel/Al/steel made by resistance welding was performed. The used low-carbon steel had low content of carbon and other elements, aluminum was of 99.997 wt.% Al purity. Formation of various FeAl intermetallic phases found in the phase diagram depending on the duration of the process was analyzed. Two distinctively different types of structure depending on time of welding were observed: 1 hypoeutectic structure for samples processed for 5 s, and 2 eutectic structure for samples processed for 10 s and more. The shear test showed increase of mechanical properties of the connection for the samples welded 10 s.

  3. Adsorption and inhibition behavior of a novel Schiff base on carbon steel corrosion in acid media

    Directory of Open Access Journals (Sweden)

    Ahmed A. Farag

    2015-09-01

    Full Text Available In this study, the inhibition effect of 2,2′-(heptane-1,7-diylbis(azanylylidenebis-(methanylylidenediphenol (HAMD on carbon steel corrosion in 0.5 mol L−1 H2SO4 solution was studied. Weight loss and electrochemical techniques such as open circuit potential (OCP, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS were used to inspect the efficiency of HAMD as corrosion inhibitor. Scanning electron microscopy (SEM and energy dispersion X-ray (EDAX were used to characterize the steel surface. Polarization measurements indicated that, the studied inhibitor acts as mixed-type inhibitor. The adsorption of HAMD molecules on the carbon steel surface obeys Langmuir adsorption isotherm.

  4. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    Science.gov (United States)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  5. Homogeneous dispersion of TiC nano particles in a cast carbon steel matrix.

    Science.gov (United States)

    Lee, Sang-Hoon; Hong, Sung-Mo; Han, Byoung-Sun; Park, Jin-Ju; Lee, Jong-Keuk; Lee, Jung-Gu; Lee, Min-Ku; Rhee, Chang-Kyu

    2010-01-01

    Metal matrix nano-composites (MMNCs) (metal matrix with nano-sized ceramic particles) can be of great significance because of their high performance and thus it would be advantageous to produce as-cast bulk MMNCs. However, it is so difficult to disperse nano-sized ceramic particles uniformly in molten metal. In this study, carbon steel matrix composites with a homogeneous dispersion of TiC nano particles were fabricated by conventional liquid metal casting method. In order to get highly wettable nano-sized TiC ceramic particles, the micro-sized (approximately 10 m) TiC particles were first mechanically milled (MMed) by Cu in a high-energy ball mill machine (MMed TiC/Cu), and then mixed with Sn powders to obtain better wettability, as this lowered the surface tension of the carbon steel melt. According to OM images, an addition of MMed TiC/Cu-Sn mixed powders favorably disperses the TiC nano particles in the carbon steel matrix. SEM and EDS images revealed that spherical particles with several hundreds of nanometers were distributed uniformly in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when TiC nano particles were added due to the fact that TiC nano particles act as nucleation sites during the solidification process.

  6. Digital image analysis to quantify carbide networks in ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Hecht, Matthew D.; Webler, Bryan A.; Picard, Yoosuf N., E-mail: ypicard@cmu.edu

    2016-07-15

    A method has been developed and demonstrated to quantify the degree of carbide network connectivity in ultrahigh carbon steels through digital image processing and analysis of experimental micrographs. It was shown that the network connectivity and carbon content can be correlated to toughness for various ultrahigh carbon steel specimens. The image analysis approach first involved segmenting the carbide network and pearlite matrix into binary contrast representations via a grayscale intensity thresholding operation. Next, the carbide network pixels were skeletonized and parceled into braches and nodes, allowing the determination of a connectivity index for the carbide network. Intermediate image processing steps to remove noise and fill voids in the network are also detailed. The connectivity indexes of scanning electron micrographs were consistent in both secondary and backscattered electron imaging modes, as well as across two different (50 × and 100 ×) magnifications. Results from ultrahigh carbon steels reported here along with other results from the literature generally showed lower connectivity indexes correlated with higher Charpy impact energy (toughness). A deviation from this trend was observed at higher connectivity indexes, consistent with a percolation threshold for crack propagation across the carbide network. - Highlights: • A method for carbide network analysis in steels is proposed and demonstrated. • ImageJ method extracts a network connectivity index from micrographs. • Connectivity index consistent in different imaging conditions and magnifications. • Impact energy may plateau when a critical network connectivity is exceeded.

  7. CORROSION INHIBITION OF CARBON STEEL XC70 IN H2SO4 ...

    African Journals Online (AJOL)

    2012-12-31

    Dec 31, 2012 ... rockets and satellites [13]. It was reported that ferrocene carboxylic acids of the formula Fc–. (CH2)n–COOH have beneficial properties for potential cancer treatment [14]. For these reasons, we proposed that this basic research is the study of the corrosion inhibition carbon steel XC70 in 0.5M H2SO4 ...

  8. Corrosion inhibition of carbon steel by an amine- fatty acid in acidic ...

    African Journals Online (AJOL)

    The corrosion inhibition of carbon steel in 3% de-aerated NaCl acidic solution with amine–fatty acid corrosion inhibitor, KI384, was investigated at different temperatures using potentiodynamic polarization technique. The Corrosion rate was calculated in the presence and absence of inhibitor. The inhibition increased with ...

  9. Stress and Strain Gradients in a Low Carbon Steel Deformed under Heavy Sliding

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Huang, Xiaoxu

    A recent study [1] has shown that a microstructure can be refined to a record low of 5 nm and that dislocation glide is still a controlling mechanism at this length scale. In this study, by heavy rotatory sliding of a low carbon steel a gradient structure has been produced extending to about 2.5 mm...

  10. Corrosion inhibition of carbon steel XC70 in H 2 SO 4 solution by ...

    African Journals Online (AJOL)

    In this work, we studied the efficiency of corrosion inhibition of carbon steel XC70 in H2SO4 0.5 M aqueous solution using ferrocenyl derivatives synthesized in our laboratory, this compound is: 3-(ferrocenylmethylamine)benzonitrile. The inhibitory potential of this compound was determined by electrochemical techniques ...

  11. Immobilization of carbon nanofibers (CNFs) on a stainless steel filter as a catalyst support layer

    NARCIS (Netherlands)

    Roemers-van Beek, J. M.; van Ommen, J. G.; Lefferts, L.

    2018-01-01

    A layer of carbon nanofiber (CNF) agglomerates is used to produce a catalyst support layer that can be immobilized on a stainless steel filter and that can be removed when desired. For immobilization a filtration procedure is developed that produces a stable CNF layer at relatively low shear force

  12. Immobilization of carbon nanofibers (CNFs) on a stainless steel filter as a catalyst support layer

    NARCIS (Netherlands)

    Roemers-van Beek, J.M.; van Ommen, J.G.; Lefferts, Leonardus

    2018-01-01

    Abstract A layer of carbon nanofiber (CNF) agglomerates is used to produce a catalyst support layer that can be immobilized on a stainless steel filter and that can be removed when desired. For immobilization a filtration procedure is developed that produces a stable CNF layer at relatively low

  13. Martensitic transformation and stress partitioning in a high-carbon steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Grumsen, Flemming Bjerg; Pantleon, Karen

    2012-01-01

    Martensitic transformation in a high-carbon steel was investigated with (synchrotron) X-ray diffraction at sub-zero Celsius temperature. In situ angular X-ray diffraction was applied to: (i) quantitatively determine the fractions of retained austenite and martensite; and (ii) measure the evolution...

  14. Immobilization of carbon nanofibers (CNFs) on a stainless steel filter as a catalyst support layer

    NARCIS (Netherlands)

    Roemers-van Beek, J. M.; van Ommen, J. G.; Lefferts, L.

    2017-01-01

    A layer of carbon nanofiber (CNF) agglomerates is used to produce a catalyst support layer that can be immobilized on a stainless steel filter and that can be removed when desired. For immobilization a filtration procedure is developed that produces a stable CNF layer at relatively low shear force

  15. Effect of laser processing on the microstructure of a structural low-carbon steel

    Science.gov (United States)

    Pugacheva, N. B.; Trushina, E. B.; Antenorova, N. P.

    2014-07-01

    The macro- and microstructures and the distribution of microhardness over the height and width of the remelted and heat-affected zones in structural low-carbon grade 20 steel (1020 AISI) are investigated after laser processing under various conditions, including the application of an electric arc.

  16. Preparation of diamond like carbon thin film on stainless steel and ...

    Indian Academy of Sciences (India)

    We report the formation of a very smooth, continuous and homogeneous diamond-like carbon DLC thin coating over a bare stainless steel surface without the need for a thin Si/Cr/Ni/Mo/W/TiN/TiC interfacial layer. As confirmed by the field-emission scanning electron microscopy, good adhesion is achieved as characterized ...

  17. Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

    Directory of Open Access Journals (Sweden)

    Bian Li Quan

    2016-01-01

    Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

  18. 77 FR 65712 - Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation

    Science.gov (United States)

    2012-10-30

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation AGENCY... subsidies in connection with the subject investigation (77 FR 64471). Accordingly, pursuant to section 207.40(a) of the Commission's Rules of Practice and Procedure (19 CFR 207.40(a)), the countervailing duty...

  19. Mechanical Behavior of Steel Fiber-Reinforced Concrete Beams Bonded with External Carbon Fiber Sheets.

    Science.gov (United States)

    Gribniak, Viktor; Tamulenas, Vytautas; Ng, Pui-Lam; Arnautov, Aleksandr K; Gudonis, Eugenijus; Misiunaite, Ieva

    2017-06-17

    This study investigates the mechanical behavior of steel fiber-reinforced concrete (SFRC) beams internally reinforced with steel bars and externally bonded with carbon fiber-reinforced polymer (CFRP) sheets fixed by adhesive and hybrid jointing techniques. In particular, attention is paid to the load resistance and failure modes of composite beams. The steel fibers were used to avoiding the rip-off failure of the concrete cover. The CFRP sheets were fixed to the concrete surface by epoxy adhesive as well as combined with various configurations of small-diameter steel pins for mechanical fastening to form a hybrid connection. Such hybrid jointing techniques were found to be particularly advantageous in avoiding brittle debonding failure, by promoting progressive failure within the hybrid joints. The use of CFRP sheets was also effective in suppressing the localization of the discrete cracks. The development of the crack pattern was monitored using the digital image correlation method. As revealed from the image analyses, with an appropriate layout of the steel pins, brittle failure of the concrete-carbon fiber interface could be effectively prevented. Inverse analysis of the moment-curvature diagrams was conducted, and it was found that a simplified tension-stiffening model with a constant residual stress level at 90% of the strength of the SFRC is adequate for numerically simulating the deformation behavior of beams up to the debonding of the CFRP sheets.

  20. Features of austenite formation in low-carbon steel upon heating in the intercritical temperature range

    Science.gov (United States)

    Panov, D. O.; Smirnov, A. I.

    2017-11-01

    The features of austenite formation upon continuous heating of low-carbon steel at the rates of 90-0.15 K/s in the intercritical temperature range (ICTR) have been studied. It has been found that, in the initially high-tempered, initially quenched, and initially cold-deformed steel, the α → γ transition in the ICTR consists of three stages. The thermokinetic diagrams of the austenite formation with the indication of the positions of the critical points Ac 1 and Ac 3 and also of the temperature ranges of the development of each identified stage of the α → γ transformation have been constructed. A complex of structural studies has been carried out, and a scheme of the austenite formation upon continuous heating at a rate of 90 K/s in the ICTR for the initially high-tempered steel, initially quenched steel, and initially cold-deformed low-carbon steel has been suggested, which reflects all stages of this process.

  1. Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

    2007-01-01

    if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...

  2. Non-metallic inclusions structure dimension in high quality steel with medium carbon contents

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2009-07-01

    Full Text Available The experimental material consisted of semi-finished products of high-grade, medium-carbon structural steel. The production process involved two melting technologies: steel melting in a 140-ton basic arc furnace with desulfurization and argon refining variants, and in a 100-ton oxygen converter. Billet samples were collected to analyze the content of non-metallic inclusions with the use of an optical microscope and a video inspection microscope. The results were processed and presented in graphic form.

  3. Modeling of roughness effect on hydrogen permeation in a low carbon steel

    OpenAIRE

    Carreño, J. A.; Uribe, I.; Carrillo, J. C.

    2003-01-01

    A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in t...

  4. Low-carbon transition of iron and steel industry in China: carbon intensity, economic growth and policy intervention.

    Science.gov (United States)

    Yu, Bing; Li, Xiao; Qiao, Yuanbo; Shi, Lei

    2015-02-01

    As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China's iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement, investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China's iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth. This shed light on the dispute over balancing emission cutting and economic growth. Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement. Copyright © 2014. Published by Elsevier B.V.

  5. Hybrid/Tandem Laser-Arc Welding of Thick Low Carbon Martensitic Stainless Steel Plates =

    Science.gov (United States)

    Mirakhorli, Fatemeh

    High efficiency and long-term life of hydraulic turbines and their assemblies are of utmost importance for the hydropower industry. Usually, hydroelectric turbine components are made of thick-walled low carbon martensitic stainless steels. The assembly of large hydroelectric turbine components has been a great challenge. The use of conventional welding processes involves typical large groove design and multi-pass welding to fill the groove which exposes the weld to a high heat input creating relatively large fusion zone and heat affected zone. The newly-developed hybrid/tandem laser-arc welding technique is believed to offer a highly competitive solution to improve the overall hydro-turbine performance by combining the high energy density and fast welding speed of the laser welding technology with the good gap bridging and feeding ability of the gas metal arc welding process to increase the productivity and reduce the consumable material. The main objective of this research work is to understand different challenges appearing during hybrid laser-arc welding (HLAW) of thick gauge assemblies of low carbon 13%Cr- 4%Ni martensitic stainless steel and find a practical solution by adapting and optimizing this relatively new welding process in order to reduce the number of welding passes necessary to fill the groove gap. The joint integrity was evaluated in terms of microstructure, defects and mechanical properties in both as-welded and post-welded conditions. A special focus was given to the hybrid and tandem laser-arc welding technique for the root pass. Based on the thickness of the low carbon martensitic stainless steel plates, this work is mainly focused on the following two tasks: • Single pass hybrid laser-arc welding of 10-mm thick low carbon martensitic stainless steel. • Multi-pass hybrid/tandem laser-arc welding of 25-mm thick martensitic stainless steel.

  6. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel.

    Science.gov (United States)

    Naz, M Y; Ismail, N I; Sulaiman, S A; Shukrullah, S

    2015-11-12

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm(2) and 809 Ω.cm(2), respectively.

  7. Finite element analysis of bond behavior in a steel reinforced concrete structure strengthened carbon fibre reinforced polymer (CFRP) strips

    OpenAIRE

    Pastorek, P.; Novák, P.; P. Kopas; Močilan, M.

    2017-01-01

    The article deals with the analysis of influence of carbon-fibre reinforced polymer (CFRP) on stress distribution in a steel reinforced concrete beam loaded by four-point bending flexural test. Simulation of the delamination is modelled by FEM with a cohesion zone material model. Distribution of cracks with CFRP strengthening is analysed, too. Finally, the fatigue life tests analysis was executed for the steel specimen (W.Nr. 1.0429 – concrete steel), which was used in the reinforced concrete...

  8. Precipitation behavior of carbides in high-carbon martensitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Qin-tian; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Shi, Chang-min [University of Science and Technology, Beijing (China). State Key Laboratory of Advanced Metallurgy; Li, Ji-hui [Yang Jiang Shi Ba Zi Group Co., Ltd, Guangdong (China)

    2017-01-15

    A fundamental study on the precipitation behavior of carbides was carried out. Thermo-calc software, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy, X-ray diffractometry and high-temperature confocal laser scanning microscopy were used to study the precipitation and transformation behaviors of carbides. Carbide precipitation was of a specific order. Primary carbides (M7C3) tended to be generated from liquid steel when the solid fraction reached 84 mol.%. Secondary carbides (M7C3) precipitated from austenite and can hardly transformed into M23C6 carbides with decreasing temperature in air. Primary carbides hardly changed once they were generated, whereas secondary carbides were sensitive to heat treatment and thermal deformation. Carbide precipitation had a certain effect on steel-matrix phase transitions. The segregation ability of carbon in liquid steel was 4.6 times greater that of chromium. A new method for controlling primary carbides is proposed.

  9. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    Science.gov (United States)

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  10. Mechanical evaluation of hip cement spacer reinforcement with stainless steel Kirschner wires, titanium and carbon rods, and stainless steel mesh.

    Science.gov (United States)

    Kaku, Nobuhiro; Tabata, Tomonori; Tsumura, Hiroshi

    2015-04-01

    In two-stage treatments for infections after total hip arthroplasty, antibiotic-loaded cement spacers help treat the infection by antibiotic elution and prevent contraction. However, such spacers are weak and may fracture while awaiting replacement, impairing functionality. We evaluated whether a Kirschner wire (K-wire) mounted into the spacer reinforced its strength along with the effects of the reinforcing material, position, and intensity. Spacers without reinforcing materials constituted the control group. As reinforcing materials, stainless steel K-wires (diameters 3 and 6 mm), titanium alloy and carbon fibers (diameter 3.175 mm), and stainless steel meshes (inner and outer diameters, 6 and 9 mm, respectively) were inserted into the spacer mold before filling with cement. The spacers complied with ISO 7206-4; a compressive load was applied using a testing machine with a velocity of 25.4 mm/min, and the maximum load was recorded. We used 1-3 K-wires positioned on the medial side, lateral side, neck only, and stem only and tested 3 specimens for each condition. The control group withstood the highest load. Stainless steel was the strongest material; 3-mm K-wires in the neck and lateral side withstood a higher load. The computed tomography (CT) imaging revealed a cavity between the K-wires and cement. When K-wires were inserted along the whole length, despite cement fractures, continuity was maintained because of the reinforcing materials. It is difficult to improve the reinforcing strength of spacers using K-wires; however, K-wires prevented dislocation of cement spacer fragments, which can help prevent contraction and facilitate spacer removal during replacement.

  11. Residual Stresses Analysis Methodology During Cyclic Plastic Deformation Carbon Steel

    Directory of Open Access Journals (Sweden)

    Vladislav OCHODEK

    2016-12-01

    Full Text Available One of the trends in development of new metal materials, respectively the increase of their mechanical properties, is the use of cyclical plastic deformation. Evaluation of resulting properties of given materials conducted only at the end of the process does not, however, enable to phase individual steps of the cyclical process in order to optimize technological parameters. A very suitable approach to describe the behaviour of materials during repeated plastic deformation seems to consist in a non-destructive analysis of residual stresses. The paper describes the method of analysis of residual stress based on the Barkhausen noise which is applied in the process of increasing mechanical properties of steel plates using the DRECE (Dual Rolling Equal Channel Extrusion method.

  12. Medium carbon vanadium steels for closed die forging; Acos de medio carbono microligados ao vanadio para forjaria em matriz fechada

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-12-31

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported 16 refs., 21 figs.

  13. 75 FR 47541 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan: Final Results of...

    Science.gov (United States)

    2010-08-06

    ... Strength = 80,000 psi minimum. Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan... carbon-quality steel products from Brazil and Japan, pursuant to section 751(c) of the Tariff Act of 1930...

  14. Effects of Mixing the Steel and Carbon Fibers on the Friction and Wear Properties of a PMC Friction Material

    Science.gov (United States)

    Bagheri Kazem Abadi, Sedigheh; Khavandi, Alireza; Kharazi, Yosouf

    2010-04-01

    Friction, fade and wear characteristics of a PMC friction material containing phenolic resin, short carbon fiber, graphite, quartz, barite and steel fiber were investigated through using a small-scale friction testing machine. Four different friction materials with different relative amounts of the carbon fiber and steel fiber were manufactured and tested. Comparing with our previous work which contained only steel fiber as reinforcement, friction characteristics such as fade and recovery and wear resistance were improved significantly by adding a small amount of carbon fiber. For the mixing of carbon and steel fiber, the best frictional and wear behavior was observed with sample containing 4 weight percentage carbon fiber. Worn surface of this specimen was observed by optical microscopy. Results showed that carbon fibers played a significant role in the formation of friction film, which was closely related to the friction performance. The brake pad with Steel fibers in our previous work, showed low friction coefficient and high wear rate. In addition, a friction film was formed on the surface with a relatively poor quality. In contrast, the samples with mixing the steel and carbon fiber generated a stable friction film on the pad surface, which provided excellent friction stability with less wear.

  15. Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steel with Chromium and Carbon

    Science.gov (United States)

    Wu, Ming-Wei; Fan, Yu-Chi; Huang, Her-Yueh; Cai, Wen-Zhang

    2015-11-01

    Liquid phase sintering is an effective method to improve the densification of powder metallurgy materials. Boron is an excellent alloying element for liquid phase sintering of Fe-based materials. However, the roles of chromium and carbon, and particularly that of the former, on liquid phase sintering are still undetermined. This study demonstrated the effects of chromium and carbon on the microstructure, elemental distribution, boride structure, liquid formation, and densification of Fe-B-Cr and Fe-B-Cr-C steels during liquid phase sintering. The results showed that steels with 0.5 wt pct C densify faster than those without 0.5 wt pct C. Moreover, although only one liquid phase forms in Fe-B-Cr steel, adding 0.5 wt pct C reduces the formation temperature of the liquid phase by about 50 K (°C) and facilitates the formation of an additional liquid, resulting in better densification at 1473 K (1200 °C). In both Fe-B-Cr and Fe-B-Cr-C steels, increasing the chromium content from 1.5 to 3 wt pct raises the temperature of liquid formation by about 10 K (°C). Thermodynamic simulations and experimental results demonstrated that carbon atoms dissolved in austenite facilitate the eutectic reaction and reduce the formation temperature of the liquid phase. In contrast, both chromium and molybdenum atoms dissolved in austenite delay the eutectic reaction. Furthermore, the 3Cr-0.5Mo additive in the Fe-0.4B steel does not change the typical boride structure of M2B. With the addition of 0.5 wt pct C, the crystal structure is completely transformed from M2B boride to M3(B,C) boro-carbide.

  16. High ductility of bainite-based microstructure of middle carbon steel 42SiMn

    Science.gov (United States)

    Kučerová, L.; Bystrianský, M.; Jeníček, Š.

    2017-02-01

    Heat and thermo-mechanical treatments with various processing parameters were applied to middle carbon low alloyed 42SiMn steel. The aim of the treatment was to obtain multiphase microstructure typical for TRIP (Transformation induced plasticity) steel and to achieve the best combination of ultimate tensile strength and ductility. TRIP steels typically possess about 5-15% of metastable retained austenite, which can transform to martensite during plastic deformation. The gradual phase transformation during loading postpones the onset of necking, thus increasing ultimate tensile strength and ductility at the same time. Manganese and silicon, used as the main alloying elements of the experimental steel, are employed to increase austenite stability and to hinder cementite precipitation during the treatment. All proposed methods of heat and thermo-mechanical treatment contain bainitic hold at 400 °C or 425 °C. The final microstructures were very complex, consisting of bainite, ferrite, very small areas of extremely fine perlite lamellas, about 10% of retained austenite and M-A constituent (austenitic islands partially transformed to martensite). Even though pearlite and martensite are undesirable microstructure in TRIP steel, the tensile strength ranged from 850 to 1065 MPa and ductility A5mm from 26 to 47 %.

  17. Advanced manufacturing technologies of large martensitic stainless steel castings with ultra low carbon and high cleanliness

    Directory of Open Access Journals (Sweden)

    Lou Yanchun

    2010-11-01

    Full Text Available The key manufacturing technologies associated with composition, microstructure, mechanical properties, casting quality and key process control for large martensitic stainless steel castings are involved in this paper. The achievements fully satisfied the technical requirements of the large 700 MW stainless steel hydraulic turbine runner for the Three Gorges Hydropower Station, and become the major technical support for the design and manufacture of the largest 700 MW hydraulic turbine generator unit in the world developed through our own efforts. The characteristics of a new high yield to tensile strength (Rp0.2/Rm ratio and high obdurability martensitic stainless steel with ultra low carbon and high cleanliness are also described. Over the next ten years, the large martensitic stainless steel castings and advanced manufacturing technologies will see a huge demand in clean energy industry such as nuclear power, hydraulic power at home and abroad. Therefore, the new high yield o tensile strength (Rp0.2/Rm ratio and high obdurability martensitic stainless steel materials, the fast and flexible manufacturing technologies of large size castings, and new environment friendly sustainable process will face new challenges and opportunities.

  18. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  19. Phase Evolution in Boride-Based Cermets and Reaction Bonding onto Plain Low Carbon Steel Substrate

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2012-04-01

    Reaction sinter bonding is a process that aims to bond two materials for improvement in properties through reactive sintering technique. The process has been effectively used to sinter hard materials like borides in situ which not only possess excellent oxidation resistance, good corrosion resistance but also resistant to abrasive wear. Sinter bonding is a unique surface modification process achieved through powder metallurgy and is competent with other techniques like boronizing sintering and sinter-brazing since it eliminates the additional operations of heat treatment and assembly and removes the inherent setbacks with these processes. This study focuses on identifying the phase evolution mechanism using characterization tools like x-ray diffractometry and energy dispersive spectroscopy and study of sinter bonding of the boron containing precursors (Mo-Cr-Fe-Ni-FeB-MoB) onto plain carbon steel. A microstructure containing Fe-based matrix dispersed with complex borides develops with temperature in the tape cast sheets. A fivefold increase in hardness between plain carbon steel in wrought condition and sinter bonded steel was observed. The multilayer consisted of a reaction zone adjacent to the interface and was investigated with the composition profile and hardness measurements. A model of sinter bonding between the cermet and the steel has also been proposed.

  20. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Science.gov (United States)

    2012-11-09

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the Subject Reviews AGENCY: United States International Trade Commission. ACTION: Notice. DATES: Effective...

  1. 75 FR 8301 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of...

    Science.gov (United States)

    2010-02-24

    ... review are addressed in the Memorandum from John M. Andersen, Acting Deputy Assistant Secretary for... Cut-To- Length Carbon Steel Plate from Finland, Germany and the United Kingdom: Final Results of...

  2. 76 FR 72173 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Science.gov (United States)

    2011-11-22

    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF COMMERCE... domestic like product analysis in this case, see Countervailing Duty Investigation Initiation Checklist: Circular Welded Carbon-Quality Steel Pipe from India (``India CVD Checklist''), Countervailing Duty...

  3. Effect of Carbon and Nitrogen Content on Deformation and Fracture of AISI 304 Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    C. Menapace

    2008-04-01

    Full Text Available The effect of small differences in the content of carbon and nitrogen on the room temperature tensile deformation and fracture behaviour of an AISI 304 stainless steel was studied. In the steel containing the lower amount of carbon and nitrogen, a higher amount of strain induced alfa’ martensite is formed, which increases strain hardening rate and both uniform and total elongation at fracture. The presence of large martensitic areas in the cross section causes strain localization at the austenite/martensite interface, which promotes the nucleation of cracks and their propagation along the interface. This results in a decrease of Ultimate Tensile Strength. Strain induced transformation slightly reduces strain rate sensitivity, as well.

  4. A novel imidazoline derivative as corrosion inhibitor for P110 carbon steel in hydrochloric acid environment

    Directory of Open Access Journals (Sweden)

    Lei Zhang

    2015-09-01

    Full Text Available A novel imidazoline derivative, 2-methyl-4-phenyl-1-tosyl-4, 5-dihydro-1H-imidazole (IMI, was prepared and investigated as corrosion inhibitor for P110 carbon steel in 1.0 M HCl solution by weight loss measurements, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS tests. The inhibition efficiency increased with the rising concentration of IMI inhibitor. The test results and fitting data indicated that the IMI behaved as a mixed-type inhibitor and obeys the Langmuir adsorption isotherm. Scanning electron microscopy (SEM was carried out to investigate the surface of carbon steel specimens, showing great protection from aggressive solution. Finally, inhibition mechanism of IMI on metal surface was further discussed.

  5. Corrosion inhibition efficiency of linear alkyl benzene derivatives for carbon steel pipelines in 1M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Linear alkyl benzene sulfonic acid (L and three of its ester derivatives (L1, L2, L3 were prepared, followed by quaternization of these esters (L1Q, L2Q, L3Q. The corrosion inhibition effect on carbon steel in 1 M HCl was studied using weight loss and potentiodynamic polarization measurements. The adsorption of the inhibitors on carbon steel surface obeyed the Langmuir’s adsorption isotherm. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy (ΔH∗, entropy (ΔS∗ of activation, adsorption–desorption equilibrium constant (Kads, standard free energy of adsorption (ΔGoads, heat (ΔHoads, and entropy of adsorption (ΔSoads were calculated to elaborate the corrosion inhibition mechanism.

  6. The anaerobic corrosion of carbon steel and cast iron in artificial groundwaters

    Energy Technology Data Exchange (ETDEWEB)

    Smart, N.R. [AEA Technology plc, Culham Science Centre (United Kingdom); Blackwood, D.J. [National Univ. of Singapore (Singapore); Werme, L. [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden)

    2001-07-01

    In Sweden, high level radioactive waste will be disposed of in a canister with a copper outer and a cast iron or carbon steel inner. If the iron insert comes into contact with anoxic geological water, anaerobic corrosion leading to the generation of hydrogen will occur. This paper presents a study of the anaerobic corrosion of carbon steel and cast iron in artificial Swedish granitic groundwaters. Electrochemical methods and gas collection techniques were used to assess the mechanisms and rates of corrosion and the associated hydrogen gas production over a range of conditions. The corrosion rate is high initially but is anodically limited by the slow formation of a duplex magnetite film. The effects of key environmental parameters such as temperature and ionic strength on the anaerobic corrosion rate are discussed.

  7. Using Phased Array Ultrasonic Testing in Lieu of Radiography for Acceptance of Carbon Steel Piping Welds

    Energy Technology Data Exchange (ETDEWEB)

    Moran, Traci L.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Nove, Carol A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) is conducting studies for the U.S. Nuclear Regulatory Commission (NRC) to assess the capability, effectiveness, and reliability of ultrasonic testing (UT) as a replacement method for radiographic testing (RT) for volumetric examination of nuclear power plant (NPP) components. This particular study focused on evaluating the use of UT on carbon steel plate welds. Welding fabrication flaws included a combination of planar and volumetric types, e.g., incomplete fusion, lack of penetration, cracks, porosity, and slag inclusions. The examinations were conducted using phased-array (PA) UT techniques applied primarily for detection and flaw type characterization. This paper will discuss the results of using UT in lieu of RT for detection and classification of fabrication flaws in carbon steel plate welds.

  8. Multi-objective Optimization of Process Performances when Cutting Carbon Steel with Abrasive Water Jet

    Directory of Open Access Journals (Sweden)

    M. Radovanović

    2016-12-01

    Full Text Available Multi-objective optimization of process performances (perpendicularity deviation, surface roughness and productivity when cutting carbon steel EN S235 with abrasive water jet is presented in this paper. Cutting factors (abrasive flow rate, traverse rate and standoff distance were determined when perpendicularity deviation and surface roughness are minimal and productivity is maximal. Multi-objective genetic algorithm (MOGA was used for the determination set of nondominated optimal points, known as Pareto front.

  9. Magnetic behaviour of low-carbon steel in parallel and perpendikular directions to tensile deformation

    Czech Academy of Sciences Publication Activity Database

    Pal'a, J.; Stupakov, Oleksandr; Bydžovský, J.; Tomáš, Ivan; Novák, Václav

    2007-01-01

    Roč. 310, č. 1 (2007), s. 57-62 ISSN 0304-8853 R&D Projects: GA AV ČR 1QS100100508 Grant - others:VEGA(SK) 1/0143/03 Institutional research plan: CEZ:AV0Z10100520 Keywords : degradation * low-carbon steel Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.704, year: 2007

  10. CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

    Energy Technology Data Exchange (ETDEWEB)

    Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

    2015-04-15

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

  11. Analysis of Wood Structure Connections Using Cylindrical Steel and Carbon Fiber Dowel Pins

    Science.gov (United States)

    Vodiannikov, Mikhail A.; Kashevarova, Galina G., Dr.

    2017-06-01

    In this paper, the results of the statistical analysis of corrosion processes and moisture saturation of glued laminated timber structures and their joints in corrosive environment are shown. This paper includes calculation results for dowel connections of wood structures using steel and carbon fiber reinforced plastic cylindrical dowel pins in accordance with applicable regulatory documents by means of finite element analysis in ANSYS software, as well as experimental findings. Dependence diagrams are shown; comparative analysis of the results obtained is conducted.

  12. A method for predicting service life of zinc rich primers on carbon steel

    Science.gov (United States)

    Hoppesch, C. W.

    1986-01-01

    The service life of zinc rich primers on carbon steel can be estimated by immersing a primer coated glass slide into an aqueous copper sulfate solution and measuring the amount of zinc that reacts with the copper in 15 minutes. This zinc availability test was used to evaluate eleven primers currently available for which marine beach exposure data was available from previous programs. Results were evaluated and a correlation between zinc availability and ASTM rust grade was shown.

  13. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Energy Technology Data Exchange (ETDEWEB)

    Solehudin, Agus, E-mail: asolehudin@upi.edu [Department of Mechanical Engineering Education, Indonesia University of Education (UPI), Bandung, West Java (Indonesia); Nurdin, Isdiriayani [Department of Chemical Engineering, Bandung Institute of Technology, Bandung, West Java (Indonesia)

    2014-03-24

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H{sub 2}S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  14. MECHANIZM OF ANODE DISSOLVING OF CORROSION-RESISTING AND STRUCTURAL CARBON STEELS UNDER ELECTROPULSE POLISHING

    Directory of Open Access Journals (Sweden)

    N. P. Ivanova

    2013-01-01

    Full Text Available In this article were suggested the schemes of anode processes, taking into account the nature of metals, anion structure, pH solution of electrolyte and anode potential by electropulse polishing of corrosion- resisting and structural carbon steels.It is shown and experimentally confirmed, that under conditions of electropulse polishing of anode dissolving of metals, which are contained into corrosion-resisting and structural carbon steels, carried out according to mechanism of complex formation through a set of series and series-parallel of intermediate stages. In the 1st stage on the surface of metals adsorption complexes with participation of chemisorption molecules of water are formed. In the next stages anions of electrolyte’s solution and molecules of water take part. In final stage of dissolving on the surface of anode soluble compounds are formed, which by transition into solution into simple ions are dissociated. It is determined that by electrical-impulse polishing in dissolving of components of corrosion-resisting carbon steels the important role play chemical processes, and anode dissolving of metals take place in the field of mixed electrochemical and diffusion kinetics . Diffusion limitations appear as a result of difficult ion mass transfer through surface salt, oxide and hydro-oxide and absorption-phase coatings.

  15. Passivation of Cu–Zn alloy on low carbon steel electrodeposited from a pyrophosphate medium

    Science.gov (United States)

    Yavuz, Abdulcabbar; Yakup Hacıibrahimoğlu, M.; Bedir, Metin

    2018-01-01

    The motivation of this study is to understand whether zinc-based alloy also has a passivation behaviour similar to zinc itself. Cu–Zn alloys were electrodeposited potentiostatically from a pyrophosphate medium on a carbon steel electrode and their corrosion behaviours were studied. Pt and carbon steel electrodes were used in order to examine the corrosion/passivation behaviour of bare Cu, bare Zn and Cu–Zn alloy coatings. The passivation behaviour of all brass-modified electrodes having Zn content between 10% and 100% was investigated. The growth potential affects the morphology and structure of crystals. The brass coatings are more porous than their pure components. The crystalline structure of Cu–Zn alloys can be obtained by changing the deposition potential. The zinc content in brass increases when the deposition voltage applied decreases. However, the growth potential and the ratio of zinc in brass do not affect the passivation behaviour of the resulting alloys. The coatings obtained by applying different growth potentials were immersed in tap water for 24 h to compare their corrosion behaviours with carbon steel having pitting formation.

  16. Effect of retained austenite on the hydrogen embrittlement of a medium carbon quenching and partitioning steel with refined microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Jilan; Huang, Feng; Guo, Zhenghong, E-mail: zhenghongguo@sjtu.edu.cn; Rong, Yonghua; Chen, Nailu

    2016-05-17

    The effect of retained austenite on the hydrogen embrittlement of a medium carbon quenching and partitioning steel was investigated by comparison to a traditional quenching and tempering steel with an identical chemical composition. Electrochemical precharging reduces the plasticity, including the elongation and reduction in area, of both steels, and the embrittlement phenomenon is more severe in the quenching and tempering steel based on a slow strain rate tensile test. As a result, the ultimate tensile strength decreases, as well. The fracture mode was dominated by intergranular features in the areas containing hydrogen, suggesting the weakening of boundary cohesion. Retained austenite, which retards diffusion and increases the solubility of hydrogen, is stable under the attack of hydrogen, contributing to the high hydrogen embrittlement resistance of quenching and partitioning steel. Refining the microstructure further improves plasticity due to the lower hydrogen content per area. In general, the quenching and partitioning steel with a refined microstructure exhibits the lowest hydrogen embrittlement susceptibility.

  17. Influence of formulated neem seed oil and jatropha curcas seed oil on wire drawing of mild steel and medium carbon steel at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Mamuda Muhammad

    2016-09-01

    Full Text Available So many facets of hot wire drawing process, despite its extensive and long time employment in the industries, still remain unclear, due to want of systematic investigation of the process. This work investigated the influence of formulated neem seed and jatropha seed oil as lubricants, using antimony dialkyl dithiocarbamates (ADTC as an additive, on wire drawing process. The suitability of the bio-based oils in friction and wear control during wire drawing process were investigated, using a four ball tester. Experimental drawing process, using a Tungsten Carbide die and the formulated lubricants was carried out on mild steel and medium carbon steel rod (6 and 8mm diameter respectively at temperatures from 20OC to 750OC, on a drawing bench. The stresses and the temperature distribution profiles along the work-piece were reported. Up to 45% of reductions in area, without wire fracture, achieved on the drawing of the medium carbon steel have equally been reported.

  18. Electrochemical emission and impedance spectroscopies of passive iron and carbon steel

    Science.gov (United States)

    Liu, Jun

    A high fidelity in situ technique for measuring electrochemical noise data on carbon steel in alkaline solutions, referred to as Electrochemical Emission Spectroscopy (EES), or Electrochemical Noise Measurement (ENM), has been developed in this thesis as a means of monitoring general corrosion and pitting corrosion on carbon steel in simulated DOE nuclear waste storage systems and to develop a better understanding of the corrosion processes of carbon steel in these environments. The data acquisition system is essential to the accuracy of voltage and current measurements and the validity of experimental data for further analysis. Time and frequency domain analyses display different characteristics for general corrosion and pitting corrosion. DOE raw noise data analysis shows that the penetration corrosion rate in liquid/sludge phases is in the order of 10-2--10-3 mm/year for the carbon steel-lined tanks in the DOE waste environments. In addition, good correlation has been observed between EES and traditional Linear Polarization Resistance (LPR) method in detecting the corrosion rates of carbon steel. The passive state on iron in EDTA (ethylene diammine tetra acetic acid, disodium salt, C10H14N2Na2O 8)-containing borate buffer solutions of pH ranging from 8.15 to 12.87 at ambient temperature has been explored using Electrochemical Impedance Spectroscopy (EIS), another powerful in situ electrochemical method for investigating steady-state electrochemical and corrosion systems. It has been found that frequency sweep range, perturbation voltage amplitude, solution pH, and film formation voltage are important factors to influence the impedance of passive iron. The steady-state passive films formed on iron have been shown to satisfy the conditions of linearity, causality, stability and finiteness, on the basis of the good agreement observed between the experimental impedance data and the Kramers-Kronig transforms calculated data over most of the frequency range employed

  19. Application of carbon FRP for fatigue strengthening of old steel structures

    Science.gov (United States)

    Vůjtěch, J.; Ryjáček, P.; Vovesný, M.

    2017-02-01

    The traffic requirements on the existing infrastructure are rising still. This coupled with its age puts a strain on it. This is especially problematic for old steel bridges. Higher and more frequent loads will lead to development of fatigue damage to those structures. This causes an issue for the infrastructure owners as the existing methods of repair are difficult, time consuming and expensive. So there is a need to find some easier alternatives. One of such can be the use of carbon fibre reinforced polymers (CFRP). They are being successfully used for repairs and strengthening of concrete structures however their use with steel is still relatively new. The purpose of this work is to establish how does a deteriorated steel reinforced with CFRP behave under fatigue loading. To test this a series of experiments was designed. With the help of a preliminary numerical study the dimensions of the specimens and the applied loading was established. There are two sets of specimens. With both we are using mild steel and each set has different level of surface deterioration (corrosion pits or corrosion holes). The specimens are reinforced using hand laid wet layup composites. They are subjected to fatigue loading and the difference between the fatigue life reinforced and unreinforced specimens is observed. Based on the preliminary study, it is expected, that the reinforcement will prolong the life expectancy by half.

  20. Structure and mechanical properties of a high-carbon steel subjected to severe deformation

    Science.gov (United States)

    Gorkunov, E. S.; Zadvorkin, S. M.; Goruleva, L. S.; Makarov, A. V.; Pecherkina, N. L.

    2017-10-01

    The structure and mechanical properties of a high-carbon eutectic steel subjected to the cold plastic deformation by hydrostatic extrusion in a wide range of true strain have been studied. Using scanning and transmission electron microscopy, it has been shown that the formation of cellular, fragmented, and submicrocrystalline structures occurs in the ferritic constituent of the pearlite structure of the steel upon extrusion. This is a consequence of the occurrence of dynamic recovery and continuous dynamic and post-dynamic recrystallization, which cause a decrease in the density of free dislocations at the true strain of more than 1.62. The partial dissolution of the carbide phase is also observed. It has been found that, at a true strain of up to 0.81, the strength properties of the investigated steel are determined mainly by subgrain, dislocation, and precipitation mechanisms of the strengthening; in the deformation range of 0.81-1.62, the role of the grainboundary strengthening increases. At strains above 1.62, grain-boundary strengthening is a prevailing mechanism in the formation of the level of strength properties of the extruded U8A steel. The ultimate tensile strength and yield stress over the entire strain range only uniquely correlate with the density of highangle boundaries; the dependences of the strength characteristics on other structural parameters are not monotonic.

  1. Pyrolytic carbon-coated stainless steel felt as a high-performance anode for bioelectrochemical systems.

    Science.gov (United States)

    Guo, Kun; Hidalgo, Diana; Tommasi, Tonia; Rabaey, Korneel

    2016-07-01

    Scale up of bioelectrochemical systems (BESs) requires highly conductive, biocompatible and stable electrodes. Here we present pyrolytic carbon-coated stainless steel felt (C-SS felt) as a high-performance and scalable anode. The electrode is created by generating a carbon layer on stainless steel felt (SS felt) via a multi-step deposition process involving α-d-glucose impregnation, caramelization, and pyrolysis. Physicochemical characterizations of the surface elucidate that a thin (20±5μm) and homogenous layer of polycrystalline graphitic carbon was obtained on SS felt surface after modification. The carbon coating significantly increases the biocompatibility, enabling robust electroactive biofilm formation. The C-SS felt electrodes reach current densities (jmax) of 3.65±0.14mA/cm(2) within 7days of operation, which is 11 times higher than plain SS felt electrodes (0.30±0.04mA/cm(2)). The excellent biocompatibility, high specific surface area, high conductivity, good mechanical strength, and low cost make C-SS felt a promising electrode for BESs. Copyright © 2016 Elsevier Ltd. All rights reserved.

  2. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Run [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Zhenjiang Watercraft College, Zhenjiang 212000, Jiangsu (China); Wang, Bin; Wu, Jie [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Xue, Wenbin, E-mail: xuewb@bnu.edu.cn [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Jin, Xiaoyue; Du, Jiancheng; Hua, Ming [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China)

    2014-12-01

    Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 10{sup 22} m{sup −3}–1.4 × 10{sup 23} m{sup −3}. The atomic ionization degrees of iron, carbon and boron are 10{sup −16}–10{sup −3}, and 10{sup −23}–10{sup −6}, 10{sup −19}–10{sup −4}, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed.

  3. Impact of Desulfovibrio alaskensis biofilms on corrosion behaviour of carbon steel in marine environment.

    Science.gov (United States)

    Wikieł, Agata J; Datsenko, Iaryna; Vera, Mario; Sand, Wolfgang

    2014-06-01

    Sulfate reducing prokaryotes are associated with the steel deterioration. They build heterogeneous biofilms, capable of accelerating corrosion processes. In this study metabolic activity and the biofilm development of Desulfovibrio alaskensis were correlated to electrochemical response of carbon steel surface. In the exponential growth phase sulfide concentration reached its maximum of about 10mM. This phenomenon was responsible for the parallel increase in the corrosion potential (Ecorr) up to -720mV (vs. SCE). Subsequently, during the intensive biofilm formation and development another Ecorr peak (-710mV vs. SCE) occurred. Decrease in Ecorr was registered during the biofilm maturation and kept stable, being 20mV lower than in the control. While carbon steel was protected from the microbial attachment and exposed to metabolic products, only one potential maximum (-730mV vs. SCE) was recorded. Here Ecorr variations coincided with sulfide concentration changes and kept at 120mV lower vs. the control. Weight loss examinations revealed corrosion rates, which did not exceed 0.05mm/y. Confocal microscopy suggested the importance of extracellular proteins in the biofilm formation. Above 150 proteins were detected in the EPS matrix. Surface effects of biofilm and metabolic products were visualised, revealing the role of attached microorganisms in the localised corrosion. © 2013.

  4. Rapid annealing of severely deformed low carbon steel in subcritical temperature range

    Science.gov (United States)

    Ghiabakloo, H.; Kazeminezhad, M.

    2017-09-01

    A low-carbon steel sheet containing 0.05 C, 0.203 Mn, and 0.0229 Si (all in wt%) was rapidly annealed in a temperature range of 300 °C to 600 °C after severe plastic deformation by using constrained groove pressing (CGP) technique. Microstructure evolution was investigated by scanning electron and optical microscopes. Mechanical properties were evaluated by hardness measurements and shear punch test. The results showed a thermal stability up to 400 °C where recrystallization did not occur in the specimens even after 7200 s. This thermal stability is in agreement with previously reported results of conventional annealing of the same steel after CGP. However, annealing at 500 °C and 600 °C led to recrystallization which started after holding times of 600 s and 20 s, respectively. Longer holding times resulted to grain growth and deterioration of strength and hardness, but the final strength and hardness were still higher than those of conventionally annealed specimens. The reason has been attributed to no abnormal grain growth in the present study, in contrast to that occurs after conventional annealing of CGPed low carbon steel. The kinetics of recrystallization at 600 °C was studied using the celebrated Johnson-Mehl-Avrami-Kolmogorov (JMAK) model; the results showed a bi-linear JMAK plot indicating two different stages of recrystallization rate before and after 70% recrystallization.

  5. Hydrogen Generation During the Corrosion of Carbon Steel in Oxalic Acid

    Energy Technology Data Exchange (ETDEWEB)

    WIERSMA, BRUCEJ.

    2004-08-01

    A literature review of the corrosion mechanism for carbon steel in oxalic acid was performed to determine the ratio of moles of iron corroded to moles of hydrogen evolved during the corrosion of iron in oxalic acid. The theory of corrosion of carbon steel in oxalic acid and experimental work were reviewed. It was concluded that the maximum ratio of moles of hydrogen evolved to moles of iron corroded is 1:1. This ratio would be observed in a de-aerated environment. If oxygen or other oxidizing species are present, the ratio could be much less than 1:1. Testing would be necessary to determine how much less than 1:1 the ratio might be. Although the ratio of hydrogen evolution to iron corroded will not exceed 1:1, the total amount of hydrogen evolved can be influenced by such things as a decrease in the exposed surface area, suppression of hydrogen generation by gamma radiation, the presence of corrosion products on steel surface, etc. These and other variables present during chemical cleaning operations of the waste tank have not been examined by the tests reported in the literature i.e., the tests have focused on clean corrosion coupons in oxalic acid solutions. It is expected that most of these variables would reduce the total amount of hydrogen evolved. Further testing would need to be performed to quantify the reduction in hydrogen generation rate associated with these variables.

  6. Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

    Energy Technology Data Exchange (ETDEWEB)

    Hyun, Youngmin; Kim, Heesan [Hongik University, Sejong (Korea, Republic of)

    2016-02-15

    Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

  7. Corrosion Inhibition Mechanism of Carbon Steel in O2/CO2 Coexisting Environment

    Directory of Open Access Journals (Sweden)

    WANG Bei

    2017-05-01

    Full Text Available The electrochemical behavior of carbon steel pipeline in simulated solutions containing different concentrations of inhibitor saturated with O2/CO2 was studied by rotating disk electrode (RDE. After comparison with the results tested in CO2 environment, the effect of O2 on the inhibition performance of inhibitor A on the carbon steel was obtained.Potentiodynamic polarization was used to test the inhibition efficiency of inhibitor A. The EIS was used to study the adsorption behavior of the inhibitor and the corrosion process. The data calculated from the EIS fitting were used to study the adsorption behavior of the inhibitor. The morphology and the compositions of the corrosion product were observed by using SEM and XRD respectively. The results indicate that oxygen weakens the adsorption capacity of the inhibitor, which results in less adsorption film coverage ratio of the inhibitor on the steel surface and decreases corrosion inhibition efficiency. The corrosion products are loose and porous Fe2O3 and FeO(OH in the environment of O2 and CO2 coexisting. The effective acting time of the inhibitor is shortened owing to the increasing corrosion rate and fast growth of the corrosion products in O2/CO2 environment, which results in more weakened adsorption capacity of the inhibitor.

  8. Pyrolysis-catalysis of waste plastic using a nickel-stainless-steel mesh catalyst for high-value carbon products.

    Science.gov (United States)

    Zhang, Yeshui; Nahil, Mohamad A; Wu, Chunfei; Williams, Paul T

    2017-11-01

    A stainless-steel mesh loaded with nickel catalyst was produced and used for the pyrolysis-catalysis of waste high-density polyethylene with the aim of producing high-value carbon products, including carbon nanotubes (CNTs). The catalysis temperature and plastic-to-catalyst ratio were investigated to determine the influence on the formation of different types of carbon deposited on the nickel-stainless-steel mesh catalyst. Increasing temperature from 700 to 900°C resulted in an increase in the carbon deposited on the nickel-loaded stainless-steel mesh catalyst from 32.5 to 38.0 wt%. The increase in sample-to-catalyst ratio reduced the amount of carbon deposited on the mesh catalyst in terms of g carbon g -1 plastic. The carbons were found to be largely composed of filamentous carbons, with negligible disordered (amorphous) carbons. Transmission electron microscopy analysis of the filamentous carbons revealed them to be composed of a large proportion (estimated at ∼40%) multi-walled carbon nanotubes (MWCNTs). The optimum process conditions for CNT production, in terms of yield and graphitic nature, determined by Raman spectroscopy, was catalysis temperature of 800°C and plastic-to-catalyst ratio of 1:2, where a mass of 334 mg of filamentous/MWCNTs g -1 plastic was produced.

  9. 77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

    Science.gov (United States)

    2012-05-10

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final... third five-year sunset review of the countervailing duty order on certain corrosion-resistant carbon..., plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or...

  10. Extended X-Ray Absorption Fine Structure Investigation of Carbon Stabilized Expanded Austenite and Carbides in Stainless Steel AISI 316

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny

    2011-01-01

    Low temperature carburized AISI 316 stainless steel - carbon expanded austenite - was investigated with EXAFS and synchrotron diffraction together with synthesized carbides of the type M3C2, M7C3 and M23C6. It was found that the chemical environment of carbon expanded austenite is not associated ...

  11. Tailoring the gradient ultrafine-grained structure in low-carbon steel during drawing with shear

    Directory of Open Access Journals (Sweden)

    G. I. Raab

    2016-04-01

    Full Text Available Conventional drawing and drawing with shear were conducted on the rods of low-carbon steel. Deformation by simple drawing forms basically a homogenous structure and leads to a uniform change in microhardness along the billet volume. A comparative analysis of the models of these processes showed that shear drawing of steel at room temperature reduces energy characteristics in half, normal forces on the die – by 1,8, and enhances the strain intensity from 0,5 to 1,6. During drawing with shear, strain-induced cementite dissolution occurs and a gradient structure is formed, which increases the microhardness of the surface layer up to values close to 7 000 MPa.

  12. When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

    2005-01-01

    Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...... in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates...

  13. Correction: Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions. Materials 2015, 8, 2635–2649

    Directory of Open Access Journals (Sweden)

    Yuanfeng Yang

    2015-12-01

    Full Text Available In the published manuscript “Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions. [...

  14. Technical development of double-clad process for thin strip casting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Brown, H.L.; Forkel, C.E.; Knudson, D.L.

    1984-08-01

    This report documents the technical development for a patent disclosure of a double-clad process for the continuous casting of thin-strip carbon steel. The fundamental idea of the disclosure is to form a product strip by depositing molten steel between two, cooled, clad strips of the same material. The claimed benefits include: (a) the conservation of energy in steel making through the elimination of soaking pits and reheat cycles, and (b) an improved surface on both sides of the as-cast product such that it will be suitable for direct feed to a cold-reduction mill. However, the process as conceived is not necessarily limited to the casting of carbon steel, but may be also applied to other metals and alloys. The work is described under three headings as follows. Preliminary Considerations and Scoping Analysis presents the basic idea of the double-clad, thin-strip casting process; the energy conservation potential; scoping heat transfer calculations for the casting process; and independent review of this work. Thermal Analysis for Roller Configuration of Double-Clad Process, presents the development, results, and independent review of a finite-element thermal analysis for the casting process as originally conceived (using only chilled rollers in direct contact with the clad material of the product strip). Further Considerations for Belt Configuration of Double-Clad Process deals with a modified equipment design which interposes two product support belts, one on each side of the product, between the clad strip and the rollers. In addition to the process description, this section presents the preliminary mechanical calculations for the endless metal belts and the work scope and results for the computer model revision and thermal analysis for the modified concept.

  15. Modelling of induction heating of carbon steel tubes: Mathematical analysis, numerical simulation and validation

    Energy Technology Data Exchange (ETDEWEB)

    Di Luozzo, N. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Fontana, M., E-mail: mfontan2006@gmail.com [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Arcondo, B. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Numerical simulations of the heating by induction in steel tubes were performed. Black-Right-Pointing-Pointer Finite element method was employed in this electromagnetic-heat transfer coupled problem. Black-Right-Pointing-Pointer The outside temperature evolution of the steel tubes was determined experimentally and numerically. Black-Right-Pointing-Pointer Temperatures in the inner and outer tube surface and the heat affected zone were determined. - Abstract: The transient liquid phase bonding process is been performed to join carbon steel tubes. Fe{sub 96.2}B{sub 3.8} wt% amorphous ribbons of thickness a Almost-Equal-To 20 {mu}m have been employed as filler material. The tubes are aligned with their butted surfaces in contact with the amorphous layer. The joint is heated into a high frequency induction coil under Argon atmosphere. The temperature is raised at the highest possible rate to the process temperature (at about Almost-Equal-To 1250 Degree-Sign C) and then held for a predetermined time. In this paper, the numerical simulations of the heating stage of the bonding process have been made using the finite element method. This method had shown of being able to deal with these kind of coupled problems: electromagnetic field generated by alternating currents, eddy currents generated on the steel tube, heating of the steel tube due to joule effect and heat transfer by conduction, convection and radiation. The experimental heating stage, for its further simulation, was done with carbon steel tubes. In particular, we are interested in the temperature evolution of the tube upon heating: time to reach the process temperature at the joint, temperature differences between the inner and outer surface of the tube and the extension of the heat affected zone, taking into account the ferromagnetic-paramagnetic transition. The numerical simulations are validated by comparison with infrared radiation thermometer measurements of the

  16. ON THE ANODIC POLARIZATION BEHAVIOR OF CARBON STEEL IN HANFORD NUCLEAR WASTES

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-01-31

    The effect of the important chemical constituents in the Hanford nuclear waste simulant on the anodic behavior of carbon steel was studied. Specifically, the effect of pH, nitrite concentration, nitrite/nitrate concentration ratios, total organic carbon and the chloride concentration on the open circuit potential, pitting potential and repassivation potential was evaluated. It was found that pH adjusting, although capable of returning the tank chemistry back to specification, did not significantly reduce the corrosivity of the stimulant compared to the present condition. Nitrite was found to be a potent inhibitor for carbon steel. A critical concentration of approximately 1.2M appeared to be beneficial to increase the difference of repassivation potential and open circuit potential considerably and thus prevent pitting corrosion from occurring. No further benefit was gained when increasing nitrite concentration to a higher level. The organic compounds were found to be weak inhibitors in the absence of nitrite and the change of chloride from 0.05M to 0.2M did not alter the anodic behavior dramatically.

  17. Microhardness tests of stainless steel 52100 implanted with nitrogen and carbon dioxide

    CERN Document Server

    Mardanian, M; Taheri, Z

    2003-01-01

    In this research work, samples of stainless steel 52100 disks were implanted with nitrogen and carbon dioxide ions at the energy of 90 keV. Microhardness measurement were performed to determine the hardness of the surface. The N-2 sup + implanted steels at the doses of 1x10 sup 1 8 ions cm sup sub 2 gave the highest hardness of 49.70%, while for the CO sub 2 sup + ions implantation, the hardness of 17% and 5% were obtained at the doses of 3x10 sup 1 8 and 1x10 sup 1 9 ions cm sup - 2, respectively. To support the interpretation of our microhardness results the implanted surface were analyzed by the use of XRD method. Our results indicated that the hardness of the N sub 2 sup + implanted samples are due to formation of beta-Cr N phase in the surface layer, while in the CO sub 2 + implanted samples no observation of carbon as graphite or carbide was made. In addition, the absence of any hump in the XRD spectrum indicating that carbon is not in the amorphous phase either.

  18. Stability of retained austenite in high carbon steel under compressive stress: an investigation from macro to nano scale

    Science.gov (United States)

    Hossain, R.; Pahlevani, F.; Quadir, M. Z.; Sahajwalla, V.

    2016-10-01

    Although high carbon martensitic steels are well known for their industrial utility in high abrasion and extreme operating environments, due to their hardness and strength, the compressive stability of their retained austenite, and the implications for the steels’ performance and potential uses, is not well understood. This article describes the first investigation at both the macro and nano scale of the compressive stability of retained austenite in high carbon martensitic steel. Using a combination of standard compression testing, X-ray diffraction, optical microstructure, electron backscattering diffraction imaging, electron probe micro-analysis, nano-indentation and micro-indentation measurements, we determined the mechanical stability of retained austenite and martensite in high carbon steel under compressive stress and identified the phase transformation mechanism, from the macro to the nano level. We found at the early stage of plastic deformation hexagonal close-packed (HCP) martensite formation dominates, while higher compression loads trigger body-centred tetragonal (BCT) martensite formation. The combination of this phase transformation and strain hardening led to an increase in the hardness of high carbon steel of around 30%. This comprehensive characterisation of stress induced phase transformation could enable the precise control of the microstructures of high carbon martensitic steels, and hence their properties.

  19. Hybrid Effect Evaluation of Steel Fiber and Carbon Fiber on the Performance of the Fiber Reinforced Concrete

    Science.gov (United States)

    Song, Weimin; Yin, Jian

    2016-01-01

    Fiber reinforcement is an important method to enhance the performance of concrete. In this study, the compressive test and impact test were conducted, and then the hybrid effect between steel fiber (SF) and carbon fiber (CF) was evaluated by employing the hybrid effect index. Compressive toughness and impact toughness of steel fiber reinforced concrete (SFRC), carbon fiber reinforced concrete (CFRC) and hybrid fiber reinforced concrete (HFRC) were explored at steel fiber volume fraction 0.5%, 1%, 1.5% and carbon fiber 0.1%, 0.2%, 0.3%. Results showed that the addition of steel fiber and carbon fiber can increase the compressive strength. SF, CF and the hybridization between them could increase the compressive toughness significantly. The impact test results showed that as the volume of fiber increased, the impact number of the first visible crack and the ultimate failure also increased. The improvement of toughness mainly lay in improving the crack resistance after the first crack. Based on the test results, the positive hybrid effect of steel fiber and carbon fiber existed in hybrid fiber reinforced concrete. The relationship between the compressive toughness and impact toughness was also explored. PMID:28773824

  20. Hybrid Effect Evaluation of Steel Fiber and Carbon Fiber on the Performance of the Fiber Reinforced Concrete.

    Science.gov (United States)

    Song, Weimin; Yin, Jian

    2016-08-18

    Fiber reinforcement is an important method to enhance the performance of concrete. In this study, the compressive test and impact test were conducted, and then the hybrid effect between steel fiber (SF) and carbon fiber (CF) was evaluated by employing the hybrid effect index. Compressive toughness and impact toughness of steel fiber reinforced concrete (SFRC), carbon fiber reinforced concrete (CFRC) and hybrid fiber reinforced concrete (HFRC) were explored at steel fiber volume fraction 0.5%, 1%, 1.5% and carbon fiber 0.1%, 0.2%, 0.3%. Results showed that the addition of steel fiber and carbon fiber can increase the compressive strength. SF, CF and the hybridization between them could increase the compressive toughness significantly. The impact test results showed that as the volume of fiber increased, the impact number of the first visible crack and the ultimate failure also increased. The improvement of toughness mainly lay in improving the crack resistance after the first crack. Based on the test results, the positive hybrid effect of steel fiber and carbon fiber existed in hybrid fiber reinforced concrete. The relationship between the compressive toughness and impact toughness was also explored.

  1. Phosphorus and carbon segregation: Effects on fatigue and fracture of gas-carburized modified 4320 steel

    Science.gov (United States)

    Hyde, R. S.; Krauss, G.; Matlock, D. K.

    1994-06-01

    Phosphorus and carbon segregation to austenite grain boundaries and its effects on fatigue and fracture were studied in carburized modified 4320 steel with systematic variations, 0.005, 0.017, and 0.031 wt pct, in alloy phosphorus concentration. Specimens subjected to bending fatigue were characterized by light metallography, X-ray analyses for retained austenite and residual stress measurements, and scanning electron microscopy (SEM) of fracture surfaces. Scanning Auger electron spectroscopy (AES) was used to determine intergranular concentrations of phosphorus and carbon. The degree of phosphorus segregation is directly dependent on alloy phosphorus and carbon content. The degree of carbon segregation, in the form of cementite, at austenite grain boundaries was found to be a function of alloy phosphorus concentration. The endurance limit and fracture toughness decreased slightly when alloy phosphorus concentration was increased from 0.005 to 0.017 wt pct. Between 0.017 and 0.031 wt pct phosphorus, the endurance limit and fracture toughness decreased substantially. Other effects related to increasing alloy phosphorus concentration include increased case carbon concentration, decreased case retained austenite, increased case compressive residual stresses, and increased case hardness. All of these results are consistent with the phosphorus-enhanced formation of intergranular cementite and a decrease in carbon solubility in intragranular austenite with increasing phosphorus concentration. Differences in fatigue and fracture correlate with the degree of cementite coverage on the austenite grain boundaries and the buildup of phosphorus at cementite/matrix interfaces because of the insolubility of phosphorus in cementite.

  2. Atom Probe Tomography Examination of Carbon Redistribution in Quenched and Tempered 4340 Steel

    Energy Technology Data Exchange (ETDEWEB)

    Clarke, Amy J. [Los Alamos National Laboratory; Miller, Michael K. [ORNL; Alexander, David J. [Los Alamos National Laboratory; Field, Robert D. [Los Alamos National Laboratory; Clarke, Kester D. [Los Alamos National Laboratory

    2012-08-07

    Quenching and tempering produces a wide range of mechanical properties in medium carbon, low alloyed steels - Study fragmentation behavior as a function of heat-treatment. Subtle microstructural changes accompany the mechanical property changes that result from quenching and tempering - Characterize the location and distribution of carbon and alloying elements in the microstructure using atom probe tomography (APT). Perform complementary transmission electron microscopy (TEM). Tempering influences the mechanical properties and fragmentation of quenched 4340 (hemi-shaped samples). APT revealed carbon-enriched features that contain a maximum of {approx}12-14 at.% carbon after quenching to RT (the level of carbon is perhaps associated with the extent of autotempering). TEM confirmed the presence of twinned martensite and indicates {var_epsilon} ({eta}) transition carbides after oil quenching to RT. Tempering at 325 C resulted in carbon-enriched plates (> 25 at.% C) with no significant element partitioning (transition carbides?). Tempering at 450 C and 575 C resulted in cementite ({approx} 25 at.% C) during late stage tempering; Cr, Mn, Mo partitioned to cementite and Si partitioned to ferrite. Tempering at 575 C resulted in P segregation at cementite interfaces and the formation of Cottrell atmospheres.

  3. Corrosion of steel members strengthenened with carbon fiber reinforced polymer sheets

    Science.gov (United States)

    Bumadian, Ibrahim

    Due to many years of service at several cases of exposure at various environments there are many of steel bridges which are in need of rehabilitation. The infrastructure needs upgrading, repair or maintenance, and also strengthening, but by using an alternative as retrofits methods. The alternative retrofit method, which used fiber reinforced polymer (FRP) composite materials which their strength materials comes largely from the fiber such as carbon, glass, and aramid fiber. Of the most important materials used in the rehabilitation of infrastructure is a composite material newly developed in bonded externally carbon fiber and polymer (CFRP) sheets, which has achieved remarkable success in the rehabilitation and upgrading of structural members. This technique has many disadvantages one of them is galvanic corrosion. This study presents the effect of galvanic corrosion on the interfacial strength between carbon fiber reinforced polymer (CFRP) sheets and a steel substrate. A total of 35 double-lap joint specimens and 19 beams specimens are prepared and exposed to an aggressive service environment in conjunction with an electrical potential method accelerating corrosion damage. Six test categories are planned at a typical exposure interval of 12 hours, including five specimens per category for double-lap joint specimens. And six test categories are planned at a typical exposure interval of 12 hours, including three specimens per category for Beam section specimens. In addition one beam section specimen is control. The degree of corrosion is measured. Fourier transform infrared (FTIR) reflectance spectroscopy has been used to monitor and confirm the proposed corrosion mechanisms on the surface of CFRP. In this study we are using FTIR-spectroscopic measurement systems in the mid infrared (MIR) wavelength region (4000 - 400) cm-1 to monitor characteristic spectral features. Upon completion of corrosion processes, all specimens are monotonically loaded until failure

  4. Low-cost photoelectrocatalyst based on a nanoporous oxide layer of low-carbon steel

    Science.gov (United States)

    Rangaraju, Raghu R.; Raja, K. S.; Panday, A.; Misra, M.

    2010-11-01

    Low-carbon steel is a commonly used structural material in a wide variety of applications. An anodic oxide layer of this inexpensive alloy has been noted to have interesting photoelectrochemical behaviour similar to that of α-Fe2O3 prepared using other expensive starting materials. An ordered nanoporous oxide layer has been grown on to the low-carbon steel surface by a simple electrochemical anodization process in different electrolytes such as ethylene glycol containing 0.05M NH4F and 3-10 vol% water and 0.5M phosphoric acid solution containing 0.05M NH4F. After anodization, the nanoporous anodic oxide layer has been transformed to α-Fe2O3 by a low-temperature annealing process. Photoelectrochemical characterization of the anodic iron oxide materials has been carried out in 1M KOH electrolyte under a solar simulated illumination using Air Mass (AM) 1.5. The ordered nanoporous oxide layer prepared in ethylene glycol-based electrolyte showed a photocurrent density of about 85 µA cm-2 at 0.4 VAg/AgCl. Whereas the anodic iron oxide prepared by anodization of the low-carbon steel in 0.5M H3PO4 + 0.05M NaF solution showed a photocurrent density of 800 µA cm-2 at 0.4 VAg/AgCl. The improved photoactivity of the phosphate-modified oxide layer could be attributed to the high charge carrier concentration, low charge transfer resistance and better ability to expend holes in the oxygen evolution reaction.

  5. Adsorption and performance of the 2-mercaptobenzimidazole as a carbon steel corrosion inhibitor in EDTA solutions

    Energy Technology Data Exchange (ETDEWEB)

    Calderón, J.A., E-mail: andres.calderon@udea.edu.co [Centro de Investigación, Innovación y Desarrollo de Materiales –CIDEMAT, Universidad de Antioquia UdeA, Calle 70 No. 52-21, Medellín (Colombia); Vásquez, F.A. [Centro de Investigación, Innovación y Desarrollo de Materiales –CIDEMAT, Universidad de Antioquia UdeA, Calle 70 No. 52-21, Medellín (Colombia); Carreño, J.A. [Laboratório de H2S, CO2 e Corrosividade, Instituto Nacional De Tecnologia (INT), Av. Venezuela, 82 – Térreo, Anexo 01, Sala 101A, Saúde, Rio de Janeiro, RJ (Brazil)

    2017-01-01

    This study presents a thermodynamic analysis of the adsorption and anti-corrosion performance of 2-mercaptobenzimidazole (2-MBI) on carbon steel in EDTA-Na2 solutions. The adsorption of the inhibitor on the metal surface was studied as a function of the concentration of the inhibiting species and the temperature of the system. The corrosion inhibition efficiency was studied by electrochemical impedance spectroscopy and mass loss tests. The results show that the adsorption of the inhibitor onto the metal surface behaves according to the Langmuir model, following an endothermic process. The inhibitor is chemically adsorbed onto the carbon steel surface. The efficiency of corrosion inhibition was above 93%, which was confirmed by both mass loss tests and the electrochemical impedance technique. The good performance of the corrosion inhibitor was maintained up to 24 h after the inhibitor was added to the corrosive EDTA-Na2 solutions. When the ratio of the volume of solution/exposed area was reduced, a decrease in the area covered by the inhibitor was observed. The best cost/benefit ratio for the corrosion protection of carbon steel was obtained when the number of moles of the inhibitor per surface area was maintained at 2.68 mmol cm{sup −2}. - Highlights: • Adsorption of the inhibitor on the metal surface is confirmed by thermodynamic data. • Adsorption of the inhibitor onto the metal behaves according to the Langmuir model. • Endothermic adsorption process indicates that the inhibitor is chemically adsorbed. • The efficiency of corrosion inhibition was above 93%. • The good performance of the corrosion inhibitor was maintained up to 24 h.

  6. CHANGE OF MORPHOLOGY OF THE CARBON CHROME-MOLYBDENUM STEEL STRUCTURE UNDER THE INFLUENCE OF THERMAL TREATMENT

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2010-01-01

    Full Text Available Influence of temperature-temporal parameters of thermal treatment on changing of structure and characteristics of carbon chrome-molybdenum steel is studied. It is shown that there are considerable areas with granular morphology of cementite in metal structure after high-temperature tempering, what provides lowering of microhardness of steel by 25%, and after medium-temperature tempering there are no essential structural changes.

  7. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Directory of Open Access Journals (Sweden)

    Li Ling

    2008-08-01

    Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  8. Effect of quenching techniques on the mechanical properties of low carbon structural steel

    Directory of Open Access Journals (Sweden)

    K. Miernik

    2010-07-01

    Full Text Available The paper presents the results of the impact of incomplete quenching technique on the mechanical properties of low carbon structural steel.Significant influence of the heating method to the α + γ field was observed on the strength and plasticity after hardening process. The best combination of mechanical properties was obtained for the 3th technique consisting of pre-heating the material to the austenite field, next cooling to the appropriate temperature in the α + γ and hardening from that dual phase region. The high level of toughness with relatively high strength were observed, compared to the properties obtained for the two other ways to quench annealing (incomplete hardening.

  9. Surface-Directed Spinodal Decomposition on a Macroscopic Scale in a Nitrogen and Carbon Alloyed Steel

    Science.gov (United States)

    Aichmayer, Barbara; Fratzl, Peter; Puri, Sanjay; Saller, Gabriele

    2003-07-01

    Interactions with the macroscopic specimen surface can profoundly modify phase-separation processes. This has previously been observed in liquids and polymer films and is theoretically described by the theory of surface-directed spinodal decomposition (SDSD). Here we report first observations of SDSD in a metallic alloy on a macroscopic scale. The influence of the surface leads to the development of concentric domains extending over the whole 10mm thick cylindrical steel specimen, due to long-range interactions via elastic stresses and long-range diffusion of the interstitial elements nitrogen and carbon.

  10. Transformation Stasis Phenomenon of Bainite Formation in Low-Carbon, Multicomponent Alloyed Steel

    Science.gov (United States)

    Lan, Liangyun; Kong, Xiangwei

    2017-11-01

    The transformation stasis phenomenon of bainite formation in low-carbon steel was detected using a high-resolution dilatometer. The phenomenon occurred at different stages for different isothermal temperatures. In combination with microstructural observation, the calculated overall activation energy of transformation and interface migration velocity shed new light on the cause of formation of the stasis phenomenon. The temporary stasis formed at the initial stage of phase transformation for high isothermal temperature was attributed to the drag effect of substitutional atoms, which leads to low-interface migration velocity and large overall activation energy.

  11. The electrochemistry of carbon steel in simulated concrete pore water in boom clay repository environments

    Directory of Open Access Journals (Sweden)

    Rosas-Camacho O.

    2011-04-01

    Full Text Available The prediction of corrosion damage of canisters to experimentally inaccessible times is vitally important in assessing various concepts for the disposal of High Level Nuclear Waste. Such prediction can only be made using deterministic models, whose predictions are constrained by the time-invariant natural laws. In this paper, we describe the measurement of experimental electrochemical data that will allow the prediction of damage to the carbon steel overpack of the super container in Belgium’s proposed Boom Clay repository by using the Point Defect Model (PDM. PDM parameter values are obtained by optimizing the model on experimental, wide-band electrochemical impedance spectroscopy data.

  12. Finite element analysis of bond behavior in a steel reinforced concrete structure strengthened carbon fibre reinforced polymer (CFRP strips

    Directory of Open Access Journals (Sweden)

    P. Pastorek

    2017-01-01

    Full Text Available The article deals with the analysis of influence of carbon-fibre reinforced polymer (CFRP on stress distribution in a steel reinforced concrete beam loaded by four-point bending flexural test. Simulation of the delamination is modelled by FEM with a cohesion zone material model. Distribution of cracks with CFRP strengthening is analysed, too. Finally, the fatigue life tests analysis was executed for the steel specimen (W.Nr. 1.0429 – concrete steel, which was used in the reinforced concrete beam. The fatigue test results are used to plot the fatigue life curve.

  13. Development of Low Carbon Niobium Bearing High Strength F-B Dual Phase Steel with High Hole Expansion Property

    Science.gov (United States)

    Zhang, Lin; Xia, Ming-sheng; Xiong, Zi-liu; Du, Yan-bing; Qiao, Zhi-ming; Zhang, Hong-bo

    In the study a low carbon niobium bearing high strength F-B dual phase automobile steel with high hole expansion property has been investigated. Steels of different chemical composition have been investigated by simulation experiments of controlled rolling and cooling process to study the influences of chemical elements, especially for C,Nb and Ti, and cooling pattern on the mechanical properties, flangeability and microstructure of strips. So-called 3-stages cooling pattern was adopted in simulation experiments, combining ultra fast cooling in first stage, air cooling in middle stage and fast cooling in the last stage, and at the end of run-out table the temperature of rolled pieces drop to below Bs point. Optical microstructure and SEM morphology have been observed. Results indicate that it is possible to obtain dual phase microstructure of polygonal ferrite plus bainite in adopting 3-stages cooling pattern. The low temperature coiling method using 3-step controlled cooling pattern after hot rolling is effective to produce low carbon Nb bearing steel with high balance of strength-ductility-flangeability, in addition, higher carbon content of steel tend to be detrimental to flangeability of steel, due to much carbide precipitation at ferrite boundary. Based on the results of simulation experiments mill trial has been carried out and hot rolled high strength steel with tensile strength higher as 600Mpa and hole expansion ratio higher as 100% has been developed successfully.

  14. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K.; Shack, W.J. [Argonne National Lab., IL (United States)

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented.

  15. Flexural Strength of Carbon Fiber Reinforced Polymer Repaired Cracked Rectangular Hollow Section Steel Beams

    Directory of Open Access Journals (Sweden)

    Tao Chen

    2015-01-01

    Full Text Available The flexural behavior of rectangular hollow section (RHS steel beams with initial crack strengthened externally with carbon fiber reinforced polymer (CFRP plates was studied. Eight specimens were tested under three-point loading to failure. The experimental program included three beams as control specimens and five beams strengthened with CFRP plates with or without prestressing. The load deflection curves were graphed and failure patterns were observed. The yield loads and ultimate loads with or without repairing were compared together with the strain distributions of the CFRP plate. It was concluded that yield loads of cracked beams could be enhanced with repairing. Meanwhile, the ultimate loads were increased to some extent. The effect of repair became significant with the increase of the initial crack depth. The failure patterns of the repaired specimens were similar to those of the control ones. Mechanical clamping at the CFRP plate ends was necessary to avoid premature peeling between the CFRP plate and the steel beam. The stress levels in CFRP plates were relatively low during the tests. The use of prestressing could improve the utilization efficiency of CFRP plates. It could be concluded that the patching repair could be used to restore the load bearing capacity of the deficient steel beams.

  16. Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do, E-mail: sdp.mari@gmail.com, E-mail: marciamg@uerj.br, E-mail: monickcruz@yahoo.com.br, E-mail: dijmaciel@gmail.com, E-mail: lsenna@uerj.br, E-mail: dalva@uerj.br [Universidade do Estado do Rio de Janeiro (UERJ), Rio de Janeiro, RJ (Brazil). Instituto de Quimica

    2016-10-15

    In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E{sub ocp}), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

  17. Hybrid structure of white layer in high carbon steel - Formation mechanism and its properties.

    Science.gov (United States)

    Hossain, Rumana; Pahlevani, Farshid; Witteveen, Evelien; Banerjee, Amborish; Joe, Bill; Prusty, B Gangadhara; Dippenaar, Rian; Sahajwalla, Veena

    2017-10-16

    This study identifies for the first time, the hybrid structure of the white layer in high carbon steel and describes its formation mechanism and properties. The so-called 'white layer' in steel forms during high strain rate deformation and appears featureless under optical microscopy. While many researchers have investigated the formation of the white layer, there has been no definitive study, nor is there sufficient evidence to fully explain the formation, structure and properties of the layer. In this study, the formation, morphology and mechanical properties of the white layer was determined following impact testing, using a combination of optical and SE- microscopy, HR-EBSD, TKD and TEM as well as nano-indentation hardness measurements and FE modelling. The phase transformation and recrystallization within and near the white layer was also investigated. The microstructure of the steel in the white layer consisted of nano-sized grains of martensite. A very thin layer of austenite with nano sized grains was identified within the white layer by HR-EBSD techniques, the presence of which is attributed to a thermally-induced reverse phase transformation. Overall, the combination of phase transformations, strain hardening and grain refinement led to a hybrid structure and an increase in hardness of the white layer.

  18. Super-hydrophobic multi-walled carbon nanotube coatings for stainless steel

    Science.gov (United States)

    De Nicola, Francesco; Castrucci, Paola; Scarselli, Manuela; Nanni, Francesca; Cacciotti, Ilaria; De Crescenzi, Maurizio

    2015-04-01

    We have taken advantage of the native surface roughness and the iron content of AISI 316 stainless steel to directly grow multi-walled carbon nanotube (MWCNT) random networks by chemical vapor deposition (CVD) at low-temperature (\\lt 1000{}^\\circ C) without the addition of any external catalysts or time-consuming pre-treatments. In this way, super-hydrophobic MWCNT films on stainless steel sheets were obtained, exhibiting high contact angle values (154{}^\\circ ) and high adhesion force (high contact angle hysteresis). Furthermore, the investigation of MWCNT films with scanning electron microscopy (SEM) reveals a two-fold hierarchical morphology of the MWCNT random networks made of hydrophilic carbonaceous nanostructures on the tip of hydrophobic MWCNTs. Owing to the Salvinia effect, the hydrophobic and hydrophilic composite surface of the MWCNT films supplies a stationary super-hydrophobic coating for conductive stainless steel. This biomimetical inspired surface not only may prevent corrosion and fouling, but also could provide low friction and drag reduction.

  19. Effect of Cerium Doped on the Poly(3-(Trimethoxysilyl)propyl methacrylate) Characteristic as Corrosion Protection Material of Carbon Steel

    Science.gov (United States)

    Rochmah, D. N.; Syakir, N.; Susilawati, T.; Suryaningsih, S.; Fitrilawati

    2017-05-01

    The hybrid polymer precursor was synthesized from monomer of 3-(trimethoxysilyl) propyl methacrylate (TMSPMA) using sol-gel method and doped with inhibitor of Cerium Nitrate Hexahydrate with a concentration of 0.2%. The synthesized material was coated on a carbon steel surface by solution casting technique and followed by a photopolymerisation process. Corrosion tests were performed by using Electrochemical Impedance Spectroscopy (EIS) in 3.5% NaCl at the critical temperature of 75°C. Result of EIS data and their fitting analysis using an equivalent circuit model shows that a coating of poly(TMSPMA)-Cerium on the surface of carbon steel form a layer of protection and caused increasing of impedance value significantly. The impedance is higher compared to the carbon steel that coated with poly(TMSPMA) only.

  20. SPEED DEPENDENCE OF ACOUSTIC VIBRATION PROPAGATION FROM THE FERRITIC GRAIN SIZE IN LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2015-08-01

    Full Text Available Purpose. It is determining the nature of the ferrite grain size influence of low-carbon alloy steel on the speed propagation of acoustic vibrations. Methodology. The material for the research served a steel sheet of thickness 1.4 mm. Steel type H18T1 had a content of chemical elements within grade composition: 0, 12 % C, 17, 5 % Cr, 1 % Mn, 1, 1 % Ni, 0, 85 % Si, 0, 9 % Ti. The specified steel belongs to the semiferritic class of the accepted classification. The structural state of the metal for the study was obtained by cold plastic deformation by rolling at a reduction in the size range of 20-30 % and subsequent recrystallization annealing at 740 – 750 ° C. Different degrees of cold plastic deformation was obtained by pre-selection of the initial strip thickness so that after a desired amount of rolling reduction receives the same final thickness. The microstructure was observed under a light microscope, the ferrite grain size was determined using a quantitative metallographic technique. The using of X-ray structural analysis techniques allowed determining the level of second-order distortion of the crystal latitude of the ferrite. The speed propagation of acoustic vibrations was measured using a special device such as an ISP-12 with a working frequency of pulses 1.024 kHz. As the characteristic of strength used the hardness was evaluated by the Brinell’s method. Findings. With increasing of ferrite grain size the hardness of the steel is reduced. In the case of constant structural state of metal, reducing the size of the ferrite grains is accompanied by a natural increasing of the phase distortion. The dependence of the speed propagation of acoustic vibrations up and down the rolling direction of the ferrite grain size remained unchanged and reports directly proportional correlation. Originality. On the basis of studies to determine the direct impact of the proportional nature of the ferrite grain size on the rate of propagation of sound

  1. Comparison of Energy-Related Carbon Dioxide Emissions Intensity of the International Iron and Steel Industry: Case Studies from China, Germany, Mexico, and the United States:

    OpenAIRE

    Hasanbeigi, Ali; Cardenas, Jose Carlos Rojas; Price, Lynn; Triolo, Ryan; Arens, Marlene

    2015-01-01

    Production of iron and steel is an energy-intensive manufacturing process. The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study was to develop a methodology for accurately comparing the energy-related CO2 emissions intensity of steel production in different countries and to demonstrate the application of this methodology in an analysis of the steel industry in China, Germany, Mexico, and ...

  2. Effect of B and B + Nb on the bainitic transformation in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Kangying, E-mail: kangying.zhu@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Oberbillig, Carla, E-mail: carla.oberbillig@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Musik, Celine, E-mail: celine.musik@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Loison, Didier, E-mail: didier.loison@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Iung, Thierry, E-mail: thierry.iung@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France)

    2011-05-15

    Research highlights: {yields} B retards slightly the bainite transformation kinetics. {yields} Combined addition of B + Nb delayed dramatically bainite transformation kinetics. {yields} B refines the microstructure and promotes lath morphology of bainite. {yields} Larger packets of laths and longer laths are observed in the B + Nb steel. {yields} More free boron/finer borocarbide precipitates on {gamma} grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

  3. Carbon Contamination During Ion Irradiation - Accurate Detection and Characterization of its Effect on Microstructure of Ferritic/Martensitic Steels

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jing; Toloczko, Mychailo B.; Kruska, Karen; Schreiber, Daniel K.; Edwards, Danny J.; Zhu, Zihua; Zhang, Jiandong

    2017-11-17

    Accelerator-based ion beam techniques have been used to study radiation effects in materials for decades. Although carbon contamination induced by ion beam in target materials is a well-known issue, it has not been fully characterized nor quantified for studies in ferritic/martensitic (F/M) steels that are candidate materials for applications such as core structural components in advanced nuclear reactors. It is an especially important issue for this class of material because of the effect of carbon level on precipitate formation. In this paper, the ability to quantify carbon contamination using three common techniques, namely time-of-flight secondary ion mass spectroscopy (ToF-SIMS), atom probe tomography (APT) and transmission electron microscopy (TEM) is compared. Their effectiveness and short-comings in determining carbon contamination will be presented and discussed. The corresponding microstructural changes related to carbon contamination in ion irradiated F/M steels are also presented and briefly discussed.

  4. The adsorption and inhibition effect of calcium lignosulfonate on Q235 carbon steel in simulated concrete pore solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yishan; Zuo, Yu, E-mail: zuoy@mail.buct.edu.cn; Zhao, Xuhui; Zha, Shanshan

    2016-08-30

    Graphical abstract: CLS adsorbs preferentially around active sites on steel surface. - Highlights: • Calcium lignosulfonate is effective inhibitor for steel in simulated pore solution. • Both general corrosion and pitting can be inhibited by CLS. • The preferential adsorption of CLS around pits was detected by M-IR. • At beginning CLS adsorbs on surface unevenly and preferentially at active sites. • After pre-filming time an intact adsorption CLS film forms on steel surface. - Abstract: The corrosion inhibition of calcium lignosulfonate (CLS) for Q235 carbon steel in saturated Ca(OH){sub 2} + 0.1 mol/L NaCl solution was studied by means of weight loss, polarization, fluorescence microscopy (FM), scanning electron microscopy/energy dispersive spectrometry (SEM/EDS), microscopic infrared spectral imaging (M-IR) and X-ray photoelectron spectroscopy (XPS). For the steel in simulated concrete pore solution (pH 12.6), an increase of E{sub b} value and a decrease of i{sub corr} value occurred with different concentrations of CLS. The optimal content of CLS was 0.001 mol/L at which the inhibition rate was 98.86% and the E{sub b} value increased to 719 mV after 10 h of immersion. In mortar solution and in reinforced concrete environment, CLS also showed good inhibition for steel. The preferential adsorption of CLS around pits was detected by M-IR. The result illustrates that at the early stage the adsorption of CLS was heterogeneous and CLS may have a competitive adsorption with chloride ions at the active sites, which would be beneficial for decreasing the susceptibility of pitting corrosion. After the pre-filming time, an intact adsorption CLS film formed on carbon steel surface. The adsorption between CLS and calcium presented as Ca−O−S bonds. The adsorption of CLS on carbon steel surface occurred probably by both physisorption and chemisorption.

  5. NbC precipitates EELS spectra in a very low carbon microalloyed steel

    Directory of Open Access Journals (Sweden)

    Mancilla, J. E.

    2004-06-01

    Full Text Available In this paper a characterization study by transmission electron microscopy (TEM and electron energy loss spectroscopy (EELS of NbC precipitates in microalloyed steel is presented. The steel was hot rolled in a laboratory scale two-high reversing mill. The shape, size, location, and number of particles per unit area in the steel microstructure are reported. The particles were semi quantitatively analyzed for the heavier alloying elements using EDS, while EELS was used for the lighter elements, e. g. carbon and nitrogen. The EELS study of the precipitates reveals that the carbon is present as a compound (NbC without nitrogen.

    En este trabajo se presenta un estudio de caracterización por espectroscopia de pérdida de energía de electrones (EPEE realizado en un microscopio electrónico de transmisión de los precipitados de NbC en un acero microaleado. El acero se laminó en caliente en un laminador dúo reversible escala laboratorio. Las partículas de precipitados se caracterizaron en tamaños, formas y distribución y se analizaron semicuantitativamente para los elementos de aleación del acero más pesados, empleando un detector por dispersión de energías de rayos X, mientras que la EPEE se empleó para los elementos más ligeros, es decir, el carbono y el nitrógeno. El estudio por EPEE de los precipitados muestra que el carbono está presente como un compuesto (NbC sin que se haya encontrado nitrógeno en los mismos.

  6. Influence of explosive welding parameters on properties of bimetal Ti-carbon steel

    Directory of Open Access Journals (Sweden)

    Prazmowski Mariusz

    2017-01-01

    Full Text Available Explosion welding of metals is a process of great technological significance in terms of modern metal composites manufacturing possibilities Nevertheless, selecting welding parameters is not an easy task. This paper assesses the effect of various values of distance of sheets on the quality of the bond zone in titanium (Ti Gr.1 - carbon steel (P355GH structure. The research was carried out for initial state bonds i.e. immediately following explosion welding. The results of mechanical and structural investigations were presented. In order to determine changes in the value of strengthening, microhardness tests of both the weld and the joined plates were performed. Performed metallographic analysis shows that the standoff distance affects the quality of the bond zone boundary. Smaller distance promotes the formation of waves with lower parameters (of length and height, whereas greater distances allow forming the bond of a more pronounced, repetitive wavy character, however, increasing the quantity of the fusion zone at the same time. Also, the initial distance between the materials to be joined makes for the strengthening in the areas adjacent to bond boundary. The results received allowed to conclude that for the assumed parameters it is possible to obtain Ti -carbon steel bi-metal with properties meeting the standard’s requirements.

  7. Surface property enhancement by RE-borosulphurizing on high-carbon steel

    Science.gov (United States)

    Wang, Dong; Zhang, Xiu-li; Zhao, Han-yu; Li, Yun-dong

    2013-10-01

    Pack boronizing and rare-earth (RE)-borosulphurizing of high-carbon steel (T8) were conducted at 950 ∘C for 6 h. Characterizations of the layers formed on the surface of the high carbon steel were carried out by metallographic techniques, scanning electron microscopy, Auger electron spectroscopy and wear and corrosion resistance tests. It has been revealed that the diffusion front of the boride layer (BL) has a sawtooth shape, while that of the RE-borosulfide layer (RBSL) is flat. Different from the BL layer, the RBSL layer is compact, continuous and flat. The formation of FeS, Fe2B and FeB phases on the substrates was confirmed by Auger electron spectroscopy analysis. The wear resistance test indicated that within a certain range, the abrasion resistance of the RBSL layer is better than that of the BL layer, especially under high-load conditions. The corrosion resistance test using the weight loss method has shown that the corrosion resistance of the RBSL layer is better but decreases faster with time extension than that of the BL layer.

  8. Surface Modification by Friction Stir Processing of Low-Carbon Steel: Microstructure Investigation and Wear Performance

    Science.gov (United States)

    Sattari, Behnoosh; Shamanian, Morteza; Salimijazi, Farshid; Salehi, Mehdi

    2018-01-01

    A low-carbon steel sheet with a thickness of 5 mm was subjected to friction stir processing (FSP) by one to four different passes. The microstructures of different regions were characterized using the optical microscopy and electron backscatter diffraction. The Vickers micro-harness was measured at the distance of 200 μm below the processed surfaces. The influence of pass numbers (PNs) on wear resistance was studied in terms of coefficients of friction (CoFs), weight losses and wear rates. SEM topographies of the worn surfaces were also studied to evaluate the wear mechanisms. Microstructure observations showed that Widmänstatten ferrite plates were formed in stir zones (SZs) and heat affected zones. As PN increased, these grains were widened due to the increment of the carbon diffusivity and lengthened because of the high heat input and microstructure anisotropy. Besides, increasing the PN causes increasing of the hardness and wear resistance, simultaneously. Specifically, the wear rate in the SZ was reduced from 2.8 × 10-2 mm3 m-1 in base metal to 0.3 × 10-2 mm3 m-1 in sample which was subjected to 4 FSP passes. However, variation in PN had no considerable effect on CoFs. Oxidative wear mechanism was observed on the worn surface of the steel and the FSPed samples while more debris was formed by increasing the PNs.

  9. Role of Some Phenylthiourea Derivatives as Corrosion Inhibitors for Carbon Steel in HCl Solution

    Energy Technology Data Exchange (ETDEWEB)

    Abd, Elaziz; Fouda, Elsayed; Hussein, Ahmed [El-Mansoura Univ., El-Mansoura (Egypt)

    2012-04-15

    Five derivatives of phenylthiourea namely: 1-(4-methoxyphenyl)-3-phenylthiourea (1), 1-(4-methylphenyl)-3-phenylthiourea (2), 1-(4-bromophenyl)-3-phenylthiourea (3), 1-(4-chlorophenyl)-3-phenylthiourea (4) and 1-phenylthiourea (5) have been evaluated as new inhibitors for the corrosion of carbon steel in 2 M HCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Potentiodynamic polarization measurements showed that these derivatives are mixed-type inhibitors. The inhibition efficiency was found to increase with inhibitor concentration and decreases with rise in temperature. The thermodynamic parameters of adsorption and activation were determined and discussed. Nyquist plots showed depressed semicircles with their centre below real axis. The adsorption process of studied derivatives on carbon steel surface obeys Temkin adsorption isotherm. The synergistic effect of these derivatives and some anions is discussed from the viewpoint of adsorption models. The electrochemical results are in good agreement with the calculated quantum chemical HOMO and LUMO energies of the tested molecules.

  10. Mitigation of corrosion attack on carbon steel coated cermet alloy in different anion contents

    Science.gov (United States)

    Khalid, Muhamad Azrin Mohd; Ismail, Azzura

    2017-12-01

    This research study evaluated the corrosion mechanism attack on carbon steel coated with cermet alloys (WC-9% Ni) in seawater at different sulphate-to-chloride ratios. The four different sulphate-to-chloride ratios were synthesised with the same seawater salinity of 3.5 % and same pH of real seawater. The corrosion tests involved immersion and electrochemical tests. The immersion test is used to determine the cermet coating ability to withstand the corrosion attack based on different ratios of anions present in the seawater at different periods of immersion. The corrosion attack was characterized by optical and Scanning Electron Microscopy (SEM). The aggressive anions present in the seawater influenced the corrosion attack on the cermet coating. For immersion test, results revealed that increasing sulphate more than chloride, increased the weight loss of cermets. The electrochemistry analysis showed that the passive layer forms on cermet coating prevented the material from further corrosion attack. However, due to its porosity, the passive layer collapsed and exposed the material for other corrosion reaction. For electrochemical test, the result shows that the solution with sulphate-to-chloride ratio of 0.14 (real seawater) has the highest corrosion current and Open Circuit Potential (OCP) compared to other solutions (different sulphate-to-chloride ratio). In conclusion, sulfate and chloride show their competition to attack the cermet coating on carbon steel and the higher the amount of chloride present in seawater, the higher the corrosion rate and pits formed on the cermet coating.

  11. Development of Fractal Dimension and Characteristic Roughness Models for Turned Surface of Carbon Steels

    Science.gov (United States)

    Zuo, Xue; Zhu, Hua; Zhou, Yuankai; Ding, Cong; Sun, Guodong

    2016-08-01

    Relationships between material hardness, turning parameters (spindle speed and feed rate) and surface parameters (surface roughness Ra, fractal dimension D and characteristic roughness τ∗) are studied and modeled using response surface methodology (RSM). The experiments are carried out on a CNC lathe for six carbon steel material AISI 1010, AISI 1020, AISI 1030, AISI 1045, AISI 1050 and AISI 1060. The profile of turned surface and the surface roughness value are measured by a JB-5C profilometer. Based on the profile data, D and τ∗ are computed through the root-mean-square method. The analysis of variance (ANOVA) reveals that spindle speed is the most significant factors affecting Ra, while material hardness is the most dominant parameter affecting τ∗. Material hardness and spindle speed have the same influence on D. Feed rate has less effect on three surface parameters than spindle speed and material hardness. The second-order models of RSM are established for estimating Ra, D and τ∗. The validity of the developed models is approximately 80%. The response surfaces show that a surface with small Ra and large D and τ∗ can be obtained by selecting a high speed and a large hardness material. According to the established models, Ra, D and τ∗ of six carbon steels surfaces can be predicted under cutting conditions studied in this paper. The results have an instructive meaning to estimate the surface quality before turning.

  12. Constitutive Model Constants for Low Carbon Steels from Tension and Torsion Data

    Science.gov (United States)

    Brar, N. S.; Joshi, V. S.; Harris, B. W.

    2007-12-01

    Low carbon C1010 steel is characterized under tension and torsion to determine Johnson-Cook (J-C) strength model constants. Constitutive model constants are required as input to computer codes to simulate projectile (fragment) impact on structural components made of this material. J-C model constants (A, B, n, C, and m) for the alloy are determined from tension and torsion stress-strain data. Reference tension tests are performed at a strain rate of ˜1/s at room temperature. Tests at high strain rates are performed at temperatures to 750 °C. Torsion tests at quasi-static and high strain rates are performed at both room and high temperatures. Equivalent plastic tensile stress-strain data are obtained from torsion data using von Mises flow rule and compared directly to measured tensile data. J-C strength model constants are determined from these data. Similar low carbon steels (1006, 1008, and 1020) have their J-C constants compared.

  13. Corrosion Testing of Carbon Steel in Oxalic Acid that Contains Dissolved Iron

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, Bruce J.; Mickalonis, John I.; Subramanian, Karthik H.

    2012-10-11

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid (OA) will be used to chemically clean the tanks after waste retrieval is completed. The waste tanks at SRS were constructed from carbon steel materials and thus are vulnerable to corrosion in acidic media. In addition to structural impacts, the impact of corrosion on the hydrogen generated during the process must be assessed. Electrochemical and coupon immersion tests were used to investigate the corrosion mechanism at anticipated process conditions. The testing showed that the corrosion rates were dependent upon the reduction of the iron species that had dissolved in solution. Initial corrosion rates were elevated due to the reduction of the ferric species to ferrous species. At later times, as the ferric species depleted, the corrosion rate decreased. On the other hand, the hydrogen evolution reaction became more dominant.

  14. CORROSION TESTING OF CARBON STEEL IN OXALIC ACID CHEMICAL CLEANING SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B.; Mickalonis, J.; Subramanian, K.; Ketusky, E.

    2011-10-14

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid has been selected for this purpose because it is an effective chelating agent for the solids and is not as corrosive as other acids. Electrochemical and immersion studies were conducted to investigate the corrosion behavior of carbon steel in simulated chemical cleaning environments. The effects of temperature, agitation, and the presence of sludge solids in the oxalic acid on the corrosion rate and the likelihood of hydrogen evolution were determined. The testing showed that the corrosion rates decreased significantly in the presence of the sludge solids. Corrosion rates increased with agitation, however, the changes were less noticeable.

  15. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  16. Passive film growth on carbon steel and its nanoscale features at various passivating potentials

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yuan; Cheng, Y. Frank, E-mail: fcheng@ucalgary.ca

    2017-02-28

    Highlights: • Imaged the topography of passivated steel at various film-forming potentials. • Characterized the nanoscale features of passive films. • Determined the composition of passive films formed at various potentials. - Abstract: In this work, the passivation and topographic sub-structure of passive films on a carbon steel in a carbonate/bicarbonate solution was characterized by electrochemical measurements, atomic force microscopy and X-ray photoelectron spectroscopy. When passivating at a potential near the active-passive transition, the film contains the mixture of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} and FeOOH, with numerous nanoscale features. As the film-forming potential shifts positively, the passive film becomes more compact and the nanoscale features disappear. When the film is formed at a passive potential where the oxygen evolution is enabled, the content of FeOOH in the film increases, resulting in an amorphous topography and reduced corrosion resistance.

  17. The Effect of Ultrafast Heating in Cold-Rolled Low Carbon Steel: Recrystallization and Texture Evolution

    Directory of Open Access Journals (Sweden)

    Felipe M. Castro Cerda

    2016-11-01

    Full Text Available The microstructure and texture evolution of cold-rolled low carbon steel after ultrafast heating and quenching is investigated. Experiments were carried out at heating rates of 150 °C/s and 1500 °C/s. The recrystallization of ferrite is studied by scanning electron microscopy and electron backscattered diffraction techniques. The texture evolution of cold rolled steel during ultrafast heating was studied, making it possible to estimate the precise effect of heating rate on the orientations of newly formed grains. The experimental results showed that the recrystallization of ferrite was not completed before the full transformation of austenite. The noticeable increase in the fraction of recrystallized grains of diameter less than 1 µm, when the heating rate is increased from 150 °C/s to 1500 °C/s suggests that the increase of the heating rate enhances the nucleation of ferrite. The crystallographic orientations in recrystallized ferrite are strongly influenced by the heating rates. The effect of heating rate in the releasing of stored energy, carbon diffusion and spheroidization of cementite might explain some differences in textures observed in recrystallized ferrite.

  18. Formation of the self-assembled structures by the ultrasonic cavitation erosion-corrosion effect on carbon steel

    Directory of Open Access Journals (Sweden)

    Dayun Yan

    2015-11-01

    Full Text Available The cavitation erosion-corrosion effect on the metal surface always forms irregular oxide structures. In this study, we reported the formation of regular self-assembled structures of amorphous nanoparticles around the cavitation erosion pits on carbon steel upon the ultrasonic cavitation in methylene blue solution. Each self-assembled structure was composed of linearly aligned nanoparticles of about 100 nm. The formation of self-assembled structures might be due to the combined effect of corrosion, specific sonochemical reaction in methylene blue solution, and the magnetic domain structures on the carbon steel.

  19. Fundamental Studies on the Electrochemical Behaviour of Carbon Steel Exposed in Sulphide and Sulphate-Reducing Environments

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    The aim of the report is to give a fundamental understanding of the response of different electrochemical techniques on carbon steel in a sulphide environment as well as in a biologically active sulphate-reducing environment (SRB). This will form the basis for further studies and for recommendati......The aim of the report is to give a fundamental understanding of the response of different electrochemical techniques on carbon steel in a sulphide environment as well as in a biologically active sulphate-reducing environment (SRB). This will form the basis for further studies...

  20. Carbon Equivalent (Pcm) Limits for Thick Carbon and Low Alloy Steels

    Science.gov (United States)

    2000-04-04

    by the BOF practice. The BOF is a tiltable vessel lined with basic refractory material. It is charged with a mixture of 65-75% molten pig iron and...That is, the scrap steel is added to prevent the temperature of the molten pool from exceeding 1650o C and causing excessive refractory erosion. Since...amount of each ingredient used for a particular heat. A typical heat of molten metal which weighs approximately 80 tons is then poured into a ladle for

  1. 76 FR 64896 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-10-19

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate from the... issues concerning the respondent's cost information. Therefore, we are extending the time period for...

  2. 77 FR 72820 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; 2010-2011...

    Science.gov (United States)

    2012-12-06

    ... reference price mechanism, in its current form, was no longer preventing price undercutting by Russian... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from the Russian Federation (``the Agreement...

  3. Emerging Energy-efficiency and Carbon Dioxide Emissions-reduction Technologies for the Iron and Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Energy Analysis and Environmental Impacts Dept.. China Energy Group; Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Energy Analysis and Environmental Impacts Dept.. China Energy Group; Arens, Marlene [Fraunhofer Inst. for Systems and Innovation Research (ISI), Karlsruhe (Germany)

    2013-01-31

    Iron and steel manufacturing is among the most energy-intensive industries and accounts for the largest share, approximately 27 percent, of global carbon dioxide (CO2) emissions from the manufacturing sector. The ongoing increase in world steel demand means that this industry’s energy use and CO2 emissions continue to grow, so there is significant incentive to develop, commercialize and adopt emerging energy-efficiency and CO2 emissions-reduction technologies for steel production. Although studies from around the world have identified a wide range of energy-efficiency technologies applicable to the steel industry that have already been commercialized, information is limited and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on 56 emerging iron and steel industry technologies, with the intent of providing a well-structured database of information on these technologies for engineers, researchers, investors, steel companies, policy makers, and other interested parties. For each technology included, we provide information on energy savings and environmental and other benefits, costs, and commercialization status; we also identify references for more information.

  4. Underground corrosion of 1040 medium carbon steel in Andisol, Oxisol, and Molisol type Hawaii tropical soils

    Science.gov (United States)

    Scheman, Nicole D.

    This research investigates the effect of tropical Hawaii soils on the corrosion behavior of 1040, medium carbon steel. The primary objectives of this research were to 1. measure the rate of corrosion in sterile and unsterile soils from Andisol, Oxisol, and Molisol type tropical soils, and ascertain whether corrosion rates in unsterile soils, under aerobic and/or anaerobic soil conditions, will be greater than those in sterile soils, under aerobic and/or anaerobic conditions, 2. examine the influence of aerobic and anaerobic soil conditions from Andisol, Oxisol, and Molisol type tropical soils on the primary type of corrosion product formed on 1040, medium carbon steel; 3. determine if there was an effect from the presence of microbial activity as a mean for underground corrosion on 1040, medium carbon steel; and 4. interpret the working electrode (WE) and oxidation-reduction (redox) potentials from Andisol, Oxisol, and Molisol type tropical soils at the experimental field sites by correlating the results with soil moisture conditions and against the controlled conditions in the laboratory. The research was conducted on 1040, medium carbon steel in an Andisol using laboratory bench-scale systems, and between all three soil types using field-scale systems set up in an Andisol on the Island of Hawaii, and an Oxisol, and a Molisol on the Island of Oahu. Andisol soils in the laboratory were compared against sterilized soils of the same type and held under either aerobic or anaerobic environmental conditions. Based on the laboratory results, the highest corrosion rate for 1040, medium carbon steel was produced in an Andisol held under aerated conditions, regardless of whether or not the soil was sterilized. Therefore, the presence of oxygen played a larger role in increasing the corrosion rate than effects from the presence of microbial activity. However, measured oxygen reduction (redox) potentials indicated anaerobic pockets developed extensively in the aerated soils

  5. Corrosion of carbon steel in clay environments relevant to radioactive waste geological disposals, Mont Terri rock laboratory (Switzerland)

    Energy Technology Data Exchange (ETDEWEB)

    Necib, S. [Agence Nationale pour la Gestion des Déchets Radioactifs ANDRA, Meuse Haute-Marne, Center RD 960, Bure (France); Diomidis, N. [National Cooperative for the Disposal of Radioactive Waste (NAGRA), Wettingen (Switzerland); Keech, P. [Nuclear Waste Management Organisation NWMO, Toronto (Canada); Nakayama, M. [Japan Atomic Energy Agency JAEA, Horonobe-Cho (Japan)

    2017-04-15

    Carbon steel is widely considered as a candidate material for the construction of spent fuel and high-level waste disposal canisters. In order to investigate corrosion processes representative of the long term evolution of deep geological repositories, two in situ experiments are being conducted in the Mont Terri rock laboratory. The iron corrosion (IC) experiment, aims to measure the evolution of the instantaneous corrosion rate of carbon steel in contact with Opalinus Clay as a function of time, by using electrochemical impedance spectroscopy measurements. The Iron Corrosion in Bentonite (IC-A) experiment intends to determine the evolution of the average corrosion rate of carbon steel in contact with bentonite of different densities, by using gravimetric and surface analysis measurements, post exposure. Both experiments investigate the effect of microbial activity on corrosion. In the IC experiment, carbon steel showed a gradual decrease of the corrosion rate over a period of 7 years, which is consistent with the ongoing formation of protective corrosion products. Corrosion product layers composed of magnetite, mackinawite, hydroxychloride and siderite with some traces of oxidising species such as goethite were identified on the steel surface. Microbial investigations revealed thermophilic bacteria (sulphate and thiosulphate reducing bacteria) at the metal surface in low concentrations. In the IC-A experiment, carbon steel samples in direct contact with bentonite exhibited corrosion rates in the range of 2 µm/year after 20 months of exposure, in agreement with measurements in absence of microbes. Microstructural and chemical characterisation of the samples identified a complex corrosion product consisting mainly of magnetite. Microbial investigations confirmed the limited viability of microbes in highly compacted bentonite. (authors)

  6. Characterization of dual-phase steel microstructure by combined submicrometer EBSD and EPMA carbon measurements.

    Science.gov (United States)

    Pinard, Philippe T; Schwedt, Alexander; Ramazani, Ali; Prahl, Ulrich; Richter, Silvia

    2013-08-01

    Electron backscatter diffraction (EBSD) and electron probe microanalysis (EPMA) measurements are combined to characterize an industrial produced dual-phase steel containing some bainite fraction. High-resolution carbon mappings acquired on a field emission electron microprobe are utilized to validate and improve the identification of the constituents (ferrite, martensite, and bainite) performed by EBSD using the image quality and kernel average misorientation. The combination eliminates the ambiguity between the identification of bainite and transformation-induced dislocation zones, encountered if only the kernel average misorientation is considered. The detection of carbon in high misorientation regions confirms the presence of bainite. These results are corroborated by secondary electron images after nital etching. Limitations of this combined method due to differences between the spatial resolution of EBSD and EPMA are assessed. Moreover, a quantification procedure adapted to carbon analysis is presented and used to measure the carbon concentration in martensite and bainite on a submicrometer scale. From measurements on reference materials, this method gives an accuracy of 0.02 wt% C and a precision better than 0.05 wt% C despite unavoidable effects of hydrocarbon contamination.

  7. Effect of explosive characteristics on the explosive welding of stainless steel to carbon steel in cylindrical configuration

    OpenAIRE

    R Mendes; Ribeiro, J. B.; Loureiro, A.

    2013-01-01

    The aim of this research is to study the influence of explosive characteristics on the weld interfaces of stainless steel AISI 304L to low alloy steel 51CrV4 in a cylindrical configuration. The effect of ammonium nitrate-based emulsion, sensitized with different quantities and types of sensitizing agents (hollow glass microballoons or expanded polystyrene spheres) and Ammonium Nitrate Fuel Oil (ANFO) explosives on the interface characteristics is analyzed. Research showed that the type of exp...

  8. The evolution of ultrahigh carbon steels - from the Great Pyramids, to Alexander the Great, to Y2K

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J

    1999-10-01

    Hypereutectoid steels containing between about 1 and 2.1 wt%C, and now known as ultrahigh carbon steels (UHCS), have both a rich history (dating back to the time of Alexander the Great, i.e. {approximately} 300 BC) and an interesting, recent, technological period of development (from 1975 to the present). The connections between the modern UHCS and their ancient counterparts, and in particular Damascus steels, have received considerable attention. In addition to monolithic products, UHCS have also been used in both ancient and modern times in laminated composites. In the present paper, a summary of the modern development of UHCS and UHCS-containing laminates is given, and parallels are drawn with ancient materials. Also, ancient laminated composites containing other steels are described; controversial issues and a possible solution related to the age of such a laminate found in the Great Pyramid of Gizeh are discussed.

  9. The efficiency of different types of wood charcoal on increasing carbon content on surfaces of low carbon steel in the pack carburizing process

    Directory of Open Access Journals (Sweden)

    Narongsak Thammachot

    2014-09-01

    Full Text Available The purpose of this research is to compare the efficiency of five types of wood charcoal, eucalyptus, coconut shell, tamarind, bamboo and cassava root in increasing carbon content on surfaces of low carbon steel by the pack carburizing process. The experiment for pack carburized low carbon steel (grade AISI 1020 was conducted by using the different wood charcoals as carburizers, mixed with 10% limestone (by weight as the energizer. The carburizing temperature of 950°C, and carburizing times of 2, 4 and 6 hours were used in the experiment. After grinding, the specimens in each case were checked for carbon content by optical emission spectroscopy. Micro-Vickers hardness testing and microstructure inspections were carried out. The results of the experiment showed that the efficiency of eucalyptus charcoal as the carburizer (for increasing carbon content on surfaces of low carbon steel was higher than that of tamarind, cassava root, coconut shell and bamboo charcoals. The averages for carbon content were: 1.16, 1.06, 0.97, 0.83 and 0.77% respectively.

  10. A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Robert E. Melchers

    2016-05-01

    Full Text Available The critical role of manganese sulphide (MnS inclusions for the initiation of the short-term growth of pitting or localized corrosion of low carbon steels has long been recognized. Classical results show that pitting probability and pitting severity increases with increased sulphide concentration for low carbon steels as a result of magnesium sulphides acting as local cathodes for initiating pitting corrosion. However, the iron carbides (cementite in steels can also act as local cathodes for initiation of pitting corrosion. Herein it is proposed that there is competition between pits for cathodic area and that this will determine the severity of pitting and general corrosion observed in extended exposures. Preliminary experimental data for immersion exposures of up to 56 days in natural seawater of three low carbon steels show, contrary to conventional wisdom, greater pit depths for the steels with lower S content. However, the pit depth results are consistent with lower C/S ratios. This is considered to support the concept of cathodic competition between C and S. It is proposed that this offers explanations for a number of other phenomena, including the thus far unexplained apparently higher reactivity of some MnS inclusions.

  11. The effect of alloying on the resistance of carbon steel for oilfield applications to CO2 corrosion

    Directory of Open Access Journals (Sweden)

    David V. Edmonds

    2005-12-01

    Full Text Available A systematic study has been conducted to investigate the influence of a wide range of alloying elements and different processing conditions on the resistance of low-carbon steels to CO2 corrosion. Strong carbide-forming microalloying elements such as Ti, Nb and V, along with Cr additions, and different levels of Mn, Si, Cu, Mo and Ni, have been explored, along with treatments simulating different processing conditions, for example, controlled rolling, and quenching and tempering. Corrosion testing, including flow loop tests, has been carried out, along with evaluation of mechanical properties, weldability and hot ductility. The programme has developed steels with improved CO2 corrosion resistance and hence identified a potential route for producing more economical carbon steels for oilfield applications. The work has been carried out as part of the UK- Brazil Corrosion Network.

  12. An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

    Science.gov (United States)

    Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

    2017-08-01

    Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

  13. Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

    2015-09-01

    The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

  14. Improvement of the corrosion and tribological properties of CSS-42L aerospace bearing steel using carbon ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Fangfang; Zhou, Chungen; Zheng, Lijing, E-mail: zhenglijing@buaa.edu.cn; Zhang, Hu

    2017-01-15

    Highlights: • The corrosion and tribological properties of an aerospace bearing steel CSS-42L was investigated. • Carbon ion implantation was conducted and an amorphous layer formed at the near surface of CSS-42L steel. • The enhanced Cr diffusion and the decreased free electrons are contributed to the improvement of corrosion properties. • The external hard layer has positive effect on the wear resistance. - Abstract: The aerospace bearings steel CSS-42L was ion implanted by carbon with implantation fluxes of 5 × 10{sup 16} ions cm{sup −2}. The composition, microstructure and hardness of the carbon implanted samples were characterized using X-ray photoelectron spectroscopy, Auger electron spectroscopy, X-ray diffraction, and nanoindentation tests. The corrosion and tribological properties were also evaluated in the present work. The results shown that carbon implantation produced an amorphous layer and graphitic bounds formed at the near surface of CSS-42L steel. In the electrochemical test, the carbon implanted samples suggested lower current densities and corrosion rates. Carbon ion implanted samples shown a relative Cr-enrichment at the surface as compared with nonimplanted samples. The improved corrosion resistance is believed to be related to the formed amorphous layer, the enhancement of Cr diffusion in the carbon implantation layer which contributed the formation of passive film on the surface, the decrease of free electrons which caused by the increase of carbon fraction. The external hard layer had positive effect on the wear resistance, reducing strongly the friction coefficient about 30% and the abrasive-adhesive mechanism present in the unimplanted samples was not modified by the implantation process.

  15. Effect of Microstructure on Torsional Fatigue Endurance of Martensitic Carbon Steel

    Science.gov (United States)

    Toyoda, Shunsuke; Ishiguro, Yasuhide; Kawabata, Yoshikazu; Sakata, Kei; Sato, Akio; Sakai, Jun'ichi

    The microstructural influence of martensitic carbon steel on torsional fatigue endurance was investigated, taking into consideration the application of high strength steel electric resistance welded (ERW) tubes to automotive structural parts. The chemical composition of the base steel alloy was 0.1-0.2%C-0.2-1.5%Si-1.3-1.9%Mn-0.01%P-0.001%S-(Cr, Mo, Ti, Nb, B). Laboratory vacuum-fused ingots were hot-rolled, heated to 1023 or 1223 K in a salt bath, and then water-quenched and tempered at 473 K. Consequently, three types of microstructure, martensite (M), martensite and ferrite (M+F), and ferrite and pearlite (F+P), were prepared. Fully reversed torsional fatigue testing was conducted with 6 mm diameter round bar specimens. Torsional fatigue endurance was found to monotonously increase with increases in the tensile strength of the specimen from 540 to 1380 MPa. The martensitic single structure and the M+F dual-phase structure showed a similar level of fatigue endurance at a tensile strength of approximately 950 MPa. However, fatigue micro-crack morphology varied slightly between them. At the surface of the M+F specimen, many small cracks were observed in addition to the main crack. Conversely, in the martensitic specimen, these small cracks were rarely observed. ΔK decreasing/increasing crack growth testing with compact tension (CT)-type specimens was also conducted. Based on these experimental results, the effect of microstructure and stress level on the initiation/propagation cycle ratio is discussed. In addition to fatigue properties, some practical properties, such as low-temperature toughness and hydrogen embrittlement resistance, were also evaluated in view of actual applications for automotive structural parts.

  16. Modeling of roughness effect on hydrogen permeation in a low carbon steel

    Directory of Open Access Journals (Sweden)

    Carreño, J. A.

    2003-12-01

    Full Text Available A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in the steel and to quantify the roughness effect. Simultaneously, bipotentiostatic hydrogen permeation test were performed to evaluate the coefficient of mass transfer.

    El presente trabajo modela el efecto de la rugosidad y el perfil de concentración de hidrógeno en un acero, tomando como punto de partida la segunda ley de Fick para explicar el transporte de hidrógeno en el acero. El problema se trata como un problema variacional y su solución espacial se hace numéricamente por el Método de Elementos Finitos, mientras que la temporal por el Método de Diferencias Finitas, siendo estas las herramientas utilizadas para determinar los perfiles de concentración y cuantificar el efecto superficial presentado en este tipo de fenómeno. Además, a partir de la teoría se obtienen ecuaciones algebraicas que determinan el efecto que tiene la preparación superficial y el coeficiente de transferencia de masa con la permeación y concentración de hidrógeno en el acero.

  17. Microstructural Evolution of a Low-Carbon Steel during Application of Quenching and Partitioning Heat Treatments after Partial Austenitization

    NARCIS (Netherlands)

    Santofimia, M.J.; Zhao, L.; Sietsma, J.

    2008-01-01

    The “quenching and partitioning” (Q&P) process has been studied in a low-carbon steel containing 1.1 wt pct aluminum by heat treatments consisting of partial austenitization at 900 °C and subsequent rapid cooling to a quenching temperature in the range between 125 °C and 175 °C, followed by an

  18. 75 FR 64250 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Notice of Final Antidumping Duty...

    Science.gov (United States)

    2010-10-19

    ... systems, air conditioner units, automatic sprinkler systems, and other related uses. Standard pipe may... Antidumping Duty Administrative Review AGENCY: Import Administration, International Trade Administration, U.S... the preliminary results of the antidumping duty administrative review of certain welded carbon steel...

  19. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2011-04-08

    ... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... fittings from Brazil, China, Japan, Taiwan, and Thailand would be likely to lead to continuation or... Pipe Fittings from Brazil, China, Japan, Taiwan, and Thailand: Investigation Nos. 731-TA-308-310 and...

  20. 78 FR 55241 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-10

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) is conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant.... SUPPLEMENTARY INFORMATION: Scope of the Order The merchandise covered by this Order \\2\\ is certain corrosion...

  1. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-15

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on corrosion...

  2. 77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-03-22

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on corrosion-resistant...

  3. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-14

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on corrosion-resistant...

  4. 76 FR 17381 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2011-03-29

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Final Results of the Sixteenth Administrative Review Correction In notice document 2011...

  5. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-05-10

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on corrosion...

  6. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-04-30

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on corrosion...

  7. 75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-04-09

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on corrosion-resistant...

  8. 77 FR 19211 - Circular Welded Carbon-Quality Steel Pipe From the Socialist Republic of Vietnam: Preliminary...

    Science.gov (United States)

    2012-03-30

    ... circular welded pipe. Specifically, SeAH VINA claims that the Brazilian, Korean, and Mexican orders on...: Circular Welded Carbon Quality Steel Pipe From the People's Republic of China, 73 FR 31970 (June 5, 2008... Certain Oil Country Tubular Goods From the People's Republic of China: ] Amended Final Affirmative...

  9. 75 FR 1495 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Results of Countervailing...

    Science.gov (United States)

    2010-01-11

    ... Foreign Trade and Policy Handbook of Procedures, advance licenses are issued with actual user conditions... Foreign Trade Policy Handbook. This program details the following privileges to exporters, depending on... Commerce International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India...

  10. 76 FR 78615 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Science.gov (United States)

    2011-12-19

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman... India, the Sultanate of Oman (``Oman''), The United Arab Emirates (``the UAE''), and the Socialist... of Oman, the United Arab Emirates, and the Socialist Republic of Vietnam: Initiation of...

  11. 77 FR 15718 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Science.gov (United States)

    2012-03-16

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman... and tube from India, the Sultanate of Oman (Oman), the United Arab Emirates (UAE), and the Socialist... Oman, the United Arab Emirates, and the Socialist Republic of Vietnam: Initiation of Antidumping Duty...

  12. 76 FR 78313 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam

    Science.gov (United States)

    2011-12-16

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam... that an industry in the United States is materially injured by reason of imports from India, Oman, the... of India, Oman, the United Arab Emirates, and Vietnam.\\2\\ \\1\\ The record is defined in sec. 207.2(f...

  13. Influence of carbon steel and its corrosion productson the leaching of elements from a simulated waste glass

    OpenAIRE

    佐竹 憲治; 亀井 玄人

    2002-01-01

    The influence of carbon steel and its corrosion products on leaching of elements from simulated high level radioactive waste glass (P0798) has been investigated in batch-type experiments of up to one year at 25pm3circC under argon atmosphere (

  14. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  15. 77 FR 36256 - Circular Welded Carbon-Quality Steel Pipe From India: Postponement of Final Determination of...

    Science.gov (United States)

    2012-06-18

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India: Postponement of Final..., 77 FR 32562 (June 1, 2012). (Preliminary Determination). Postponement of Final Determination and... determination if, in the event of an affirmative determination, a request for such postponement is made by...

  16. 76 FR 72164 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Science.gov (United States)

    2011-11-22

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE..., the United Arab Emirates, and Vietnam), or Angelica Mendoza (Oman), AD/CVD Operations, Office 7... Checklist: Circular Welded Carbon-Quality Steel Pipe from India (India AD Checklist), Antidumping Duty...

  17. An acoustic emission study of martensitic and bainitic transformations in carbon steel

    NARCIS (Netherlands)

    Van Bohemen, S.M.C.

    2004-01-01

    Steel is one of the most commonly used materials today, especially in industrial sectors such as ship building and the automotive industry. In order to meet the requirements for steel applications, new multi-phase steels are being developed. The microstructure of these steels consists of a variety

  18. Inhibiting properties and adsorption of an amine based fatty acid corrosion inhibitor on carbon steel in aqueous carbon dioxide solutions

    Energy Technology Data Exchange (ETDEWEB)

    Buchweishaija, Joseph

    1997-12-31

    Carbon dioxide corrosion is a major corrosion problem in oil and gas production systems and many organic inhibitors have been tested and used to protect the substrate from corrosion. This thesis studies the mechanism of interaction of the inhibitor molecule with the metallic substrate and how this affects the dissolution rate of the metal. The performance of a commercial amine based fatty acid corrosion inhibitor has been investigated using rotating cylinder electrodes and carbon steel electrodes in CO{sub 2} saturated formation water in the temperature range between 35 to 80{sup o}C. The corrosion process was monitored by electrochemical impedance measurements, and at the end of each experiment full polarization curves were recorded. When the inhibitor was applied on noncorroded electrodes, high inhibitor performance, over 99.7%, was observed independent of temperature. On precorroded electrodes inhibitor performance was found to depend on temperature and time of precorrosion. Above 60{sup o}C, the inhibitor performance decreased with increasing time of precorrosion, presumably because of the formation of a corrosion film of either iron carbonate or a combination of iron carbonate and iron carbide which prevent the inhibitor from reaching the surface. The inhibitor protection efficiency was assumed to be associated with the degree of inhibitor coverage at the material surface, and adsorption isotherms have been calculated in the concentration range between 0.1 ppm and 100 ppm. A Langmuir isotherm was found to give the best fit. The inhibitor performance on a 2 days precorroded rotating electrode was investigated at different solution pH ranging between 4.5 and 6.5 at 35{sup o}C. 130 refs., 80 figs., 22 tabs.

  19. Production of Low-Carbon Magnetic Steel for the LHC Superconducting Dipole and Quadrupole Magnets

    CERN Document Server

    Bertinelli, F; Harlet, P; Peiro, G; Russo, A; Taquet, A

    2006-01-01

    In 1996 CERN negotiated a contract with Cockerill Sambre – ARCELOR Group for the supply of 50 000 tonnes of low-carbon steel for the LHC main magnets: this was the first contract to be placed for the project, and one of the single largest. In 2005 – after nine years of work – the contract is being successfully completed. This paper describes the steel specifically developed, known as MAGNETIL™, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to physical, mechanical and technological parameters. Specific attention is dedicated to magnetic measurements (coercivity and permeability) performed at both room and cryogenic temperatures, the equipment used and statistical results. Reference is also made to the resulting precision of the fineblanked laminations used for the magnet yoke. The technology transfer from the particle accelerator domain to industry is ongoing, for example for ...

  20. Hysteretic Behavior of Tubular Steel Braces Having Carbon Fiber Reinforced Polymer Reinforcement Around End Net Sections

    Directory of Open Access Journals (Sweden)

    Cem Haydaroğlu

    2015-12-01

    Full Text Available This study presents an experimental investigation into the seismic retrofit of tubular steel braces using carbon fiber reinforced polymer (CFRP members. CFRP retrofitting of net sections for compact tubes are proposed for delaying potential local net section failure. A total of almost full-scale three (TB-1, TB-2, and TB-3 compact steel tubular specimens were designed per AISC specifications, constructed, and cyclically tested to fracture. Retrofitted braces, when compared to the reference specimen, developed fuller hysteretic curves. Increase in cumulative hysteretic energy dissipation and the elongation in fracture life in the specimen retrofitted with CFRP plates and CFRP sheet wraps at net sections are observed during testing. This resulted in a maximum of 82.5% more dissipated energy for compact tube specimens. Also, this retrofit provided a longer experimental fracture life (maximum 59% more. Due to fracture initiation during the last cycles, significant reductions in strength and stiffness have been obtained. No significant change (maximum 10% in the brace stiffness was observed, which could be desirable in seismic retrofit applications. Pushover analysis per FEMA 356 for the bare specimen shows that FEMA does not represent actual brace behavior in the compression side although pushover and experimental results are in good agreement in the tension side.

  1. Plastic behavior of medium carbon vanadium microalloyed steel at temperatures near g « a transformation

    Directory of Open Access Journals (Sweden)

    Lourenço N.J.

    2001-01-01

    Full Text Available Dilatometric techniques were used to build the continuous cooling transformation (CCT diagram for a medium carbon microalloyed steel; the microstructure and hardness were determined at different cooling rates. The mechanical behavior of the steel in the austenite field and at temperatures approaching austenite to ferrite transformation was measured by means of hot torsion tests under isothermal and continuous cooling conditions. The no recrystallization temperatures, Tnr, and start of phase transformation, Ar3, were determined under continuous cooling condition using mean flow stress vs. inverse of absolute temperature diagrams. Interruption of static recrystallization within the interpass time in the austenite field indicated that the start of vanadium carbonitride precipitation occurred under 860 °C. Austenite transformation was found to start at around 710 °C, a temperature similar to that measured by dilatometry, suggesting that interphase precipitation delays the transformation of deformed austenite. Pearlite was observed at temperatures ranging from 650 °C to 600 °C, with the flow curves taking on a particular shape, i.e., stress rose sharply as strain was increased, reaching peak stress at low deformation, around 0.2, followed by an extensive softening region after peak stress.

  2. Bulging Behavior of Thin-walled Welded Low Carbon Steel Tubes

    Directory of Open Access Journals (Sweden)

    XIE Wen-cai

    2017-01-01

    Full Text Available In order to investigate the deformation behaviour of welded tubes during hydraulic bulging process,the hydraulic bulging tests of thin-walled welded low carbon steel tubes (STKM11A were conducted on the tube hydroformability testing unit.The thickness distribution,profiles of bulging area and the strain distribution were all obtained.Results show that the thickness reduction of weld zone is just 2.4%-5.5% while its effective strain is just 0.05-0.10,which is very small and negligible compared with the parent material and means that just the geometric position of weld zone is changed with the continuous bulging.The thinnest points are located on the both sides of weld seam symmetrically and the angle between the thinnest point and weld seam is about 30°,at which the necking has been occurred.When the length of bulging area increases,the fracture pressure,the thickness reduction and the ultimate expansion ratio all decrease,and the profile of the bulging area gradually steps away from the elliptical model which is powerless for the ratio of length to diameter up to 2.0.Moreover,the strain state of the tube is transformed from biaxial tension to plane strain state with the increasing length of bulging area,on the basis of this the forming limit diagram of welded STKM11A steel tubes can be established.

  3. Decontamination and decarburization of stainless and carbon steel by melt refining

    Energy Technology Data Exchange (ETDEWEB)

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Webber, D.; Paolini, D.J.; Weldon, T.A.

    1996-09-05

    With many nuclear reactors and facilities being decommissioned in the next ten to twenty years the concern for handling and storing Radioactive Scrap Metal (RSM) is growing. Upon direction of the DOE Office of Environmental Restoration and Waste Management, Lockheed Idaho Technology Company (LITCO) is developing technologies for the conditioning of spent fuels and high-level wastes for interim storage and repository acceptance, including the recycling of Radioactive Scrap Metals (RSM) for beneficial reuse with the DOE complex. In February 1993, Montana Tech of the University of Montana was contracted to develop and demonstrate technologies for the decontamination of stainless steel RSM. The general objectives of the Montana Tech research program included conducting a literature survey, performing laboratory scale melt refining experiments to optimize decontaminating slag compositions, performing an analysis of preferred melting techniques, coordinating pilot scale and commercial scale demonstrations, and producing sufficient quantities of surrogate-containing material for all of the laboratory, pilot and commercial scale test programs. Later on, the program was expanded to include decontamination of carbon steel RSM. Each research program has been completed, and results are presented in this report.

  4. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  5. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  6. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    Science.gov (United States)

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  7. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    Directory of Open Access Journals (Sweden)

    Huabing Li

    Full Text Available Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC of carbon steels. MIC by sulfate reducing bacteria (SRB is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  8. Evaluation of dislocation density and interstitial carbon content in quenched and tempered steel by internal friction

    Energy Technology Data Exchange (ETDEWEB)

    Hoyos, J.J., E-mail: quinteros@cab.cnea.gov.ar [Centro Atómico Bariloche, Comisión Nacional de Energía Atómica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Científicas y Tecnológicas, Av. Bustillo 9500, CH 8400 Bariloche RN (Argentina); Ghilarducci, A.A., E-mail: friccion@cab.cnea.gov.ar [Centro Atómico Bariloche, Comisión Nacional de Energía Atómica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Científicas y Tecnológicas, Av. Bustillo 9500, CH 8400 Bariloche RN (Argentina); Mari, D., E-mail: daniele.mari@epfl.ch [Institute of Condensed Matter Physics, Ecole Polytechnique Fédérale de Lausanne, CH 1015 Lausanne (Switzerland)

    2015-07-29

    In this work, mechanical spectroscopy (internal friction) is used for a qualitative evaluation of interstitial carbon content in martensite and of the dislocation density in bulk samples of quenched and tempered steel. On one hand, the decrease of the amplitude of a local maximum at 380 K is correlated with the reduction of interstitial carbon content in the martensite matrix, which is due to the carbide precipitation during the first stage of tempering. On the other hand, the amplitude change of an internal friction peak that appears at 500 K is correlated to the variation of the dislocation density. Both amplitude variations follow a similar trend during quenching and tempering, indicating a correlation between the interstitial carbon content and dislocation density in martensite. This correlation is in agreement with the results obtained by X-ray diffraction, thermoelectric power, and hardness. Additionally, it is possible to observe the Snoek effect in samples that contain ferrite and martensite with low tetragonality due to intercritical austenization or tempering.

  9. Corrosion Inhibition of the Galvanic Couple Copper-Carbon Steel in Reverse Osmosis Water

    Directory of Open Access Journals (Sweden)

    Irene Carrillo

    2011-01-01

    Full Text Available The purpose of this paper is to evaluate the electrochemical behaviour of corrosion inhibition of the copper-carbon steel galvanic couple (Cu-CS, exposed to reverse osmosis water (RO used for rinsing of heat exchangers for heavy duty machinery, during manufacture. Molybdate and nitrite salts were utilized to evaluate the inhibition behaviour under galvanic couple conditions. Cu-CS couple was used as working electrodes to measure open circuit potential (OCP, potentiodynamic polarization (PP, and electrochemical impedance spectroscopy (EIS. The surface conditions were characterized by scanning electron microscopy (SEM and electron dispersive X-ray spectroscopy (EDS. The most effective concentration ratio between molybdate and nitrite corrosion inhibitors was determined. The morphological study indicated molybdate deposition on the anodic sites of the galvanic couple. The design of molybdate-based corrosion inhibitor developed in the present work should be applied to control galvanic corrosion of the Cu-CS couple during cleaning in the manufacture of heat exchangers.

  10. Experimental research to investigate the performance of bio coolant when turning of mild carbon steel

    Science.gov (United States)

    Agus Susanto, Tri; Nur, Rusdi

    2017-04-01

    Some literatures have been reported that the using bio coolant show better lubricating and cooling performances and reduce the occupational health risks associated with petroleum-oil-based coolant since they have lower toxicity. This paper investigates the effect the cutting conditions on the surface roughness through turning of mild carbon steel using dry, coolant and bio coolant. Measurement of surface roughness was conducted and then compared with the change of the cutting conditions. The relationship between surface roughness and cutting conditions was created in a curve for different of the cutting speed and coolant. The results indicate that the surface roughness was reduced when the speed of cutting is set to the highest level for all of coolant conditions (dry, coolant, and bio coolant) and constant of DOC and feed. The surface roughness had better performance using bio coolant than coolant conventional (mineral fluid).

  11. Phytic acid doped polyaniline containing epoxy coatings for corrosion protection of Q235 carbon steel

    Science.gov (United States)

    Hao, Yongsheng; Sani, Luqman Abdullahi; Ge, Tiejun; Fang, Qinghong

    2017-10-01

    Corrosion protection of epoxy coatings contained with phytic acid-doped polyaniline (PANI-PA) for Q235 carbon steel was studied in this work. Synthesized PANI-PA particles were characterized by XPS, TGA, and FTIR, respectively. The coating performance was investigated by OCP, EIS, and SVET, respectively. The experimental results show that the concentration of PANI-PA has a significant influence to the barrier effect of the epoxy coating. Epoxy coating loaded with 2 wt.% PANI-PA has the best protection ability and self-healing function to a certain degree. The self-healing function of PANI-PA is attributed to the synergistic effect of the passivation of PANI and the chelation of the dedoped phytic acid ions with iron ions. Therefore, PANI-PA can be used as an effective anticorrosion pigment in future.

  12. Austenite Grain Growth in Peritectic Solidified Carbon Steels Analyzed by Phase-Field Simulation

    Science.gov (United States)

    Ohno, Munekazu; Tsuchiya, Shingo; Matsuura, Kiyotaka

    2012-06-01

    The formation of coarse columnar grains (CCGs) in the as-cast austenite structure of peritectic carbon steels is a serious problem in continuous casting processes. Recently, it was elucidated that the formation of CCGs is ascribed to a discontinuous grain growth. Furthermore, the critical condition for the discontinuous growth to occur was elicited on the basis of phase-field simulations and a theory of grain growth. In this study, by means of the phase-field simulations, the detailed investigation is carried out for the grain coarsening of the as-cast austenite structure. It is demonstrated in the two-dimensional simulations that the coarsest grain structure emerges by the discontinuous growth in the vicinity of the critical condition. In addition, a model for predicting the upper limit of grain size during the discontinuous growth is proposed. The model successfully describes the experimental result with reasonable accuracy.

  13. Laser Cleaning Using Q-Switched Nd:YAG Laser of Low Carbon Steel Alloys

    Directory of Open Access Journals (Sweden)

    S. N. Ali

    2014-01-01

    Full Text Available This paper represents the efforts to achieve the laser cleaning process of low carbon steel alloys AISI1005 and AISI1012 with 0.65 mm and 1 mm thickness, respectively. The cleaning experiments were performed with a Q-switched Nd:YAG nanosecond laser at wavelengths of 1064 nm and 532 nm. The parameters that have been selected for the present work are peak power which varies as 5, 15, 30, 40, and 50 MW and pulse repetition rate which varies from 1 to 6 Hz by 1 Hz increment. Effects of these parameters on the microstructure and the mechanical properties of the two alloys have been realized. Also predicted results of analytical model regarding the depth were compared with the experimental results which show a good agreement between both.

  14. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. A Corrosion Sensor for Monitoring the Early-Stage Environmental Corrosion of A36 Carbon Steel

    Directory of Open Access Journals (Sweden)

    Dong Chen

    2014-08-01

    Full Text Available An innovative prototype sensor containing A36 carbon steel as a capacitor was explored to monitor early-stage corrosion. The sensor detected the changes of the surface- rather than the bulk- property and morphology of A36 during corrosion. Thus it was more sensitive than the conventional electrical resistance corrosion sensors. After being soaked in an aerated 0.2 M NaCl solution, the sensor’s normalized electrical resistance (R/R0 decreased continuously from 1.0 to 0.74 with the extent of corrosion. Meanwhile, the sensor’s normalized capacitance (C/C0 increased continuously from 1.0 to 1.46. X-ray diffraction result indicates that the iron rust on A36 had crystals of lepidocrocite and magnetite.

  16. Performance capabilities of EDM of high carbon high chromium steel with copper and brass electrodes

    Science.gov (United States)

    Surekha, B.; Swain, Sudiptha; Suleman, Abu Jafar; Choudhury, Suvan Dev

    2017-07-01

    The paper address the statistical modeling of input-output relationships of electric discharge machining. In the present work, peak current (I) pulse on time (T) and gap voltage of electric discharge machining (EDM) process are chosen as control parameters to analyze the performance of the process. The output characteristics, namely radial overcut, electrode wear rate (EWR) and metal removal rate (MRR) are treated as the responses. A full factorial design (FFD) of experiments has been used to conduct the experiments and linear regression models are developed for different process characteristics. While conducting the experiments, high carbon and high chromium steel is considered as work piece material and brass and copper are used as electrode material. It is important to note that the experimental conditions are kept similar while machining with the help of different electrode materials. The data obtained from the experiments has been used to develop the regression models for three process parameters for two electrode materials.

  17. CORROSION INHIBITION OF BENZOTRIAZOLE AND N-MESYL BENZOTRIAZOLE ON LOW CARBON STEEL IN SULFURIC ACID

    Directory of Open Access Journals (Sweden)

    Evrim HÜR

    2011-06-01

    Full Text Available This study examines usage of benzotriazole (Bt and N-mesyl benzotriazole (BtSO₂CH₃ for im- provement of corrosion resistance of low carbon steel (LCS in 0.1 M sulfuric acid (H₂SO₄. The inhibitor effect of Bt and BtSO₂CH₃ on the corrosion behavior of LCS was studied using electrochemical impedance spectroscopy (EIS, potentiodynamic polarization curves and polarization resistance techniques. Under investigated experimental conditions these compounds showed a good corrosion inhibition. The inhibition efficiency of BtSO₂CH₃ was more than that of Bt. The potentiodynamic polarization curves indicated that compounds are mixed type inhibitors. The inhibiting properties of compounds were found to depend on the concentration. The adsorption mechanism of compounds was investigated using different adsorption isotherms. The equilibrium constants and free energies of adsorption using the adsorption isotherms were calculated.

  18. Abrasive Wear Failure Analysis of Tungsten Carbide Hard facing on Carbon Steel Blade

    Science.gov (United States)

    Tobi, A. L. Mohd; Kamdi, Z.; Ismail, M. I.; Nagentrau, M.; Roslan, L. N. H.; Mohamad, Z.; Omar, A. S.; Latif, N. Abdul

    2017-01-01

    This study investigate the abrasive wear failure of tungsten carbide hardfacing on continuous digester (CD) blade (carbon steel) in an environment of sulphuric acid and ilmenite ore mixture. Comparison being made on the hardness, thickness and microstructural of the hardfacing between unworn and 3 months old worn blade on few locations around the blade. The cross sections of the blade revealed non-uniform coverage of the hardfacing on the blade for both worn and unworn blade. The edge of the blade has the least amount of hardfacing thickness which with time acts as the point of failure during the wear process. The hardness obtained from both the unworn and worn samples are around 25% lower from the hardfacing electrode manufacturer’s hardness specification. Microstructural micrograph analysis of the hardfacing revealed non uniform size carbide with non-uniform distributed of carbide in the hardfacing layer.

  19. Oxidation Kinetics and Spallation Model of Oxide Scale during Cooling Process of Low Carbon Microalloyed Steel

    Science.gov (United States)

    Cao, Guangming; Li, Zhifeng; Tang, Junjian; Sun, Xianzhen; Liu, Zhenyu

    2017-09-01

    The spallation behavior of oxide scale on the surface of low carbon microalloyed steel (510L) is investigated during the laminar cooling of hot rolling strip. Surface, cross-section morphology and phase composition of oxide scale in different laminar cooling rate are observed by scanning electron microscopy (SEM) and X-Ray Diffraction (XRD). Moreover, a spallation mathematic model is established based on empirical formula to predict the critical thickness of oxide scale and the test of high temperature oxidation kinetics at different temperatures between 500 °C to 900 °C provides oxidation rate constant for the model calculation. The results of heat-treatment test and model calculation reveal that laminar cooling rate plays an important role in controlling the thickness of oxide scale and suppressing spallation behavior.

  20. CRACK TIP OPENING DISPLACEMENT AND ANGLE FOR A GROWING CRACK IN CARBON STEEL

    Energy Technology Data Exchange (ETDEWEB)

    LAM, POH-SANG

    2005-01-18

    The crack tip opening displacements and angles (CTOD/CTOA) are calculated with finite element method based on the test data of a set of constraint-dependent J-R curves for A285 carbon steel. The values of the CTOD/CTOA are initially high at initiation, but rapidly decrease to a nearly constant value. When the common practice is adopted by using only the constant part of CTOD/CTOA as the fracture criterion, the crack growth behavior is shown to be severely underestimated. However, with a bilinear form of CTOD/CTOA fracture criterion which approximates the initial non-constant portion, the experimental load vs. crack extension curves can be closely predicted. Furthermore, it is demonstrated that the CTOD/CTOA is crack tip constraint dependent. The values of CTOD/CTOA for specimens with various ratios of crack length to specimen width (a/W) are reflected by the J-R curves and their slopes.

  1. ELECTROCHEMICAL STUDIES ON THE CORROSION OF CARBON STEEL IN OXALIC ACID CLEANING SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B; John Mickalonis, J

    2007-10-08

    The Savannah River Site (SRS) will disperse or dissolve precipitated metal oxides as part of radioactive waste tank closure operations. Previously SRS has utilized oxalic acid to accomplish this task. Since the waste tanks are constructed of carbon steel, a significant amount of corrosion may occur. Although the total amount of corrosion may be insignificant for a short contact time, a significant amount of hydrogen may be generated due to the corrosion reaction. Linear polarization resistance and anodic/cathodic polarization tests were performed to investigate the corrosion behavior during the process. The effect of process variables such as temperature, agitation, aeration, sample orientation, light as well as surface finish on the corrosion behavior were evaluated. The results of the tests provided insight into the corrosion mechanism for the iron-oxalic acid system.

  2. The Influence of Vanadium on Ferrite and Bainite Formation in a Medium Carbon Steel

    Science.gov (United States)

    Sourmail, T.; Garcia-Mateo, C.; Caballero, F. G.; Cazottes, S.; Epicier, T.; Danoix, F.; Milbourn, D.

    2017-09-01

    The influence of vanadium additions on transformation kinetics has been investigated in a medium carbon forging steel. Using dilatometry to track transformation during continuous cooling or isothermal transformation, the impact of vanadium on both ferrite-pearlite and bainite has been quantified. Transmission electron microscopy and atom probe tomography have been used to establish whether vanadium was present in solid solution, or as clusters and precipitates. The results show that vanadium in solid solution has a pronounced retarding influence on ferrite-pearlite formation and that, unlike in the case of niobium, this effect can be exploited even during relatively slow cooling. The influence on bainite transformation was found to depend on temperature; an explanation in terms of the effect of vanadium on heterogeneous nucleation is tentatively proposed.

  3. Carbon steel flanges and welds evaluation on HF-alkylation unit

    Energy Technology Data Exchange (ETDEWEB)

    Peiiuela, L.; Chirinos, J. [PDVSA Manufacture y Mercadeo, Judibana (Venezuela). Centro de Refinacion Paraguana

    1999-11-01

    In 1995, there were two failures in the 20,000 BPD HF Alky unit at the Amuay Refinery causing a shutdown of the unit. The failures occurred in one flange and one weld in the depropanizer charge carbon steel pipe, containing propane, isobutane and anhydrous hydrofluoric acid at 190 F (88 C) and 321psig (22.5 Kg/cm{sup 2}). Examination showed severe uniform corrosion at the inside surface of the flange while the adjacent elbow showed minimal corrosion loss. The other failure showed preferential attack in the weld without corrosion loss in the pipe components. A complete evaluation of the Alky plant was necessary to identify other lines in similar conditions that could cause future emergency shutdown of the unit. An extensive on stream inspection program was performed on critical lines of the unit. This paper summarizes the results and conclusions of this evaluation.

  4. Effect of dynamic monotonic and cyclic loading on fracture behavior for Japanese carbon steel pipe STS410

    Energy Technology Data Exchange (ETDEWEB)

    Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki [and others

    1997-04-01

    The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program.

  5. Carbon-content dependent effect of magnetic field on austenitic decomposition of steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Xiaoxue, E-mail: zhangxiaoxue1213@gmail.com [Key Laboratory for Anisotropy and Texture of Materials (MOE), Northeastern University, Shenyang 110004 (China); Laboratoire d' Etude des Microstructures et de Mecanique des Materiaux (LEM3), CNRS UMR 7239, University of Metz, 57045 Metz (France); Wang Shoujing, E-mail: wsj210725@yahoo.com.cn [Key Laboratory for Anisotropy and Texture of Materials (MOE), Northeastern University, Shenyang 110004 (China); Zhang Yudong, E-mail: yudong.zhang@univ-metz.fr [Laboratoire d' Etude des Microstructures et de Mecanique des Materiaux (LEM3), CNRS UMR 7239, University of Metz, 57045 Metz (France); Esling, Claude, E-mail: claude.esling@univ-metz.fr [Laboratoire d' Etude des Microstructures et de Mecanique des Materiaux (LEM3), CNRS UMR 7239, University of Metz, 57045 Metz (France); Zhao Xiang, E-mail: zhaox@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (MOE), Northeastern University, Shenyang 110004 (China); Zuo Liang, E-mail: lzuo@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (MOE), Northeastern University, Shenyang 110004 (China)

    2012-04-15

    The transformed microstructures of the high-purity Fe-0.12C alloy and Fe-0.36C alloy heat treated without and with a 12 T magnetic field have been investigated to explore the carbon-content dependent field effect on austenitic decomposition in steels. Results show that, the field-induced transformed morphology characteristics in different alloys differ from each other. In the Fe-0.12C alloy, the pearlite colonies are elongated along the field direction, and shaped by the chained and elongated proeutectoid ferrite grains in the field direction. However, in the Fe-0.36C alloy, the field mainly reduces the amount of Widmaenstatten ferrite and elongates the formed proeutectoid ferrite grains in the field direction. No clear field direction alignment is obtained. The magnetic field also demonstrates carbon-content dependent effect on the texture of the formed ferrite. It clearly enhances the Left-Pointing-Angle-Bracket 001 Right-Pointing-Angle-Bracket fiber of the ferrite in the transverse field direction in the Fe-0.36C alloy. This field effect is related to the crystal lattice distortion induced by carbon solution and this impact becomes stronger with the increase of the carbon content. For the Fe-0.12C alloy, this field effect is greatly reduced due to the reduced carbon oversaturation in ferrite and elevated formation temperature. The orientation relationships (ORs) between the pearlitic ferrite and the pearlitic cementite in both alloys are less affected by the magnetic field. No obvious changes in the either type of the appearing ORs and their number of occurrences are detected. - Highlights: Black-Right-Pointing-Pointer The carbon-content dependent field effect on austenitic decomposition is studied. Black-Right-Pointing-Pointer The field-induced morphology features vary with the carbon content. Black-Right-Pointing-Pointer The field effect on ferrite texture is more pronounced in high carbon content alloy. Black-Right-Pointing-Pointer Magnetic field hardly

  6. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    Science.gov (United States)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  7. Fatigue crack initiation in carbon and low-alloy steels in light water reactor environments : mechanism and prediction.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Shack, W. J.

    1998-01-27

    Section 111 of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. The effects of reactor coolant environments are not explicitly addressed by the Code design curves. Recent test data illustrate potentially significant effects of light water reactor (LWR) coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be shorter than those in air by a factor of {approx}70. The crack initiation and crack growth characteristics of carbon and low-alloy steels in LWR environments are presented. Decreases in fatigue life of these steels in high-dissolved-oxygen water are caused primarily by the effect of environment on growth of short cracks < 100 {micro}m in depth. The material and loading parameters that influence fatigue life in LWR environments are defined. Fatigue life is decreased significantly when five conditions are satisfied simultaneously, viz., applied strain range, service temperature, dissolved oxygen in water, and S content in steel are above a threshold level, and loading strain rate is below a threshold value. Statistical models have been developed for estimating the fatigue life of these steels in LWR environments. The significance of the effect of environment on the current Code design curve is evaluated.

  8. Hydrogenated amorphous carbon films on steel balls and Si substrates: Nanostructural evolutions and their trigging tribological behaviors

    Science.gov (United States)

    Wang, Yongfu; Wang, Yan; Zhang, Xingkai; Shi, Jing; Gao, Kaixiong; Zhang, Bin; Zhang, Junyan

    2017-10-01

    In this study, we prepared hydrogenated amorphous carbon films on steel balls and Si substrates (steel ball- and Si substrate-films) with different deposition time, and discussed their carbon nanostructural evolutions and tribological behaviors. The steel ball-film structure started to be graphite-like structure and then gradually transformed into fullerene-like (FL) structure. The Si substrate-film structure began in FL structure and kept it through the thickness. The difference may be result from the competition between high starting substrate temperature after additional nitriding applied on the steel balls (its supply power is higher than that in the film deposition), and relaxation of compressive stress from energized ion bombardment in film deposition process. The FL structural film friction couples could achieve ultra-low friction in open air. In particular, the Si substrate-film with 3 h, against the steel ball-film with 2 h and 3 h, exhibited super-low friction (∼0.009) and superlong wear life (∼5.5 × 105 cycles). Our result could widen the superlubricity scope from previously high load and velocity, to middle load and velocity.

  9. Characterization of a carbon fiber reinforced polymer repair system for structurally deficient steel piping

    Science.gov (United States)

    Wilson, Jeffrey M.

    This Dissertation investigates a carbon fiber reinforced polymer repair system for structurally deficient steel piping. Numerous techniques exist for the repair of high-pressure steel piping. One repair technology that is widely gaining acceptance is composite over-wraps. Thermal analytical evaluations of the epoxy matrix material produced glass transition temperature results, a cure kinetic model, and a workability chart. These results indicate a maximum glass transition temperature of 80°C (176°F) when cured in ambient conditions. Post-curing the epoxy, however, resulted in higher glass-transition temperatures. The accuracy of cure kinetic model presented is temperature dependent; its accuracy improves with increased cure temperatures. Cathodic disbondment evaluations of the composite over-wrap show the epoxy does not breakdown when subjected to a constant voltage of -1.5V and the epoxy does not allow corrosion to form under the wrap from permeation. Combustion analysis of the composite over-wrap system revealed the epoxy is flammable when in direct contact with fire. To prevent combustion, an intumescent coating was developed to be applied on the composite over-wrap. Results indicate that damaged pipes repaired with the carbon fiber composite over-wrap withstand substantially higher static pressures and exhibit better fatigue characteristics than pipes lacking repair. For loss up to 80 percent of the original pipe wall thickness, the composite over-wrap achieved failure pressures above the pipe's specified minimum yield stress during monotonic evaluations and reached the pipe's practical fatigue limit during cyclical pressure testing. Numerous repairs were made to circular, thru-wall defects and monotonic pressure tests revealed containment up to the pipe's specified minimum yield strength for small diameter defects. The energy release rate of the composite over-wrap/steel interface was obtained from these full-scale, leaking pipe evaluations and results

  10. Morphology, crystallography, and crack paths of tempered lath martensite in a medium-carbon low-alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chengduo [School of Material Science and Engineering, Zhengzhou University, 100 Science Avenue, Zhengzhou, Henan 450001 (China); Qiu, Hai; Kimura, Yuuji; Inoue, Tadanobu [Research Center for Strategic Materials, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan)

    2016-07-04

    The tempered lath martensite and its crack propagation have significant influence on the ductility and toughness of the warm tempformed medium-carbon steel. The martensitic microstructures of these medium-carbon steels are transformed from twinned austenite and the orientation relationship of lath martensite (α′) with prior austenite (γ) is distinctive. In the present paper we investigate the microstructure and fracture mode of a quenched and tempered 0.4%C-2%Si-1%Cr-1%Mo steel using electron backscatter diffraction technique. The results showed that the orientation relationship between γ and α′ is Greninger-Troiano (G-T) relationship. A single γ grain was divided into 4 packets and each packet was subdivided into 3 blocks. The misorientation angles between adjacent blocks were ~54.3° or ~60.0° in a packet. Most γ grains were twins sharing a {111}{sub γ} plane. There were 7 packets in a twinned γ grain and the twin boundaries were in a special packet. Besides the common packet, there were three packets in each twin. Being different from the cleavage fracture along the {001} planes in conventional martensitic steels, both cleavage and intergranular cracks were present in our medium-carbon steel. The former was in the larger blocks and it propagated along the {001}, {011}, and {112} planes. The latter propagated along the block, packet, or prior austenite boundaries. The intergranular cracks were generally in the fine block region. These results suggested that the block size is the key factor in controlling the brittle fracture mode of lath martensitic steel.

  11. Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA.

    Science.gov (United States)

    Yamashita, Takako; Tanaka, Yuji; Yagoshi, Masayasu; Ishida, Kiyohito

    2016-07-19

    In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties.

  12. Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA

    Science.gov (United States)

    Yamashita, Takako; Tanaka, Yuji; Yagoshi, Masayasu; Ishida, Kiyohito

    2016-07-01

    In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties.

  13. A comparative study of graphene-coated stainless steel fiber felt and carbon cloth as anodes in MFCs.

    Science.gov (United States)

    Hou, Junxian; Liu, Zhongliang; Li, Yanxia; Yang, Siqi; Zhou, Yu

    2015-05-01

    This study investigated the stainless steel-based materials and their potential in microbial fuel cells (MFCs) anode application. Herein, AISI 316L stainless steel fiber felts (SSFFs) were used as anodes in MFCs and their performance was compared with the carbon cloth anode MFCs. The experimental results showed that the unmodified carbon cloth (CC) anode had a better performance than the unmodified SSFF anode. However, after coating a thin layer of graphene (GN) on SSFF and CC, the power density of the MFC equipped with the modified SSFF was 2,143 mW m(-2), much higher than that of the graphene-modified CC-MFC which was only 1,018 mW m(-2). The experimental results proved that the use of durable metallic backbones combined with a thin layer of carbon nanoparticles offers exciting opportunities in the advancement of MFC anode design.

  14. Review of CO2 Reduction Technologies using Mineral Carbonation of Iron and Steel Making Slag in Malaysia

    Science.gov (United States)

    Norhana Selamat, Siti; Nor, Nik Hisyamudin Muhd; Rashid, Muhammad Hanif Abdul; Fauzi Ahmad, Mohd; Mohamad, Fariza; Ismail, Al Emran; Fahrul Hassan, Mohd; Turan, Faiz Mohd; Zain, Mohd Zamzuri Mohd; Abu Bakar, Elmi; Seiji, Yokoyama

    2017-10-01

    Climate change, greenhouse gas effect, and global warming is envisioning to turn more awful and more terrible by year. Since the leading cause of global warming is uncontrolled CO2 in atmosphere. The amount of unused steel slag is expected to increment later on, steel industries is one of the mechanical industries that contribute the CO2 emission. That because this businesses deliver carbon in light of powers reductant and substantial volume of steel. The changes of atmosphere these day is truly developing concern and that make steel creator are confronted with test of discovering methods for bringing down CO2 emission. Malaysia is working decidedly in the diminishment of CO2 gas. There are a few techniques in decreasing the amount of CO2 in the air as underlined by the Intergovernmental Panel of Climate Change (IPCC), an organization under the United Country however CCS is an extremely encouraging innovation to moderate CO2 emission in air. Mineral carbonation is another technique to store carbon dioxide permanently, long term stability and vast capacity.

  15. Complexes of Imidazole with Poly(ethylene glycol) as a Corrosion Inhibitor for Carbon Steel in Sulphuric Acid

    Science.gov (United States)

    Salimi, Saeed; Nasr-Esfahani, Mojtaba; Umoren, Saviour A.; Saebnoori, Ehsan

    2015-12-01

    The inhibiting action of polyethylene glycol and imidazole (PEG/IMZ)) complexes prepared by a simple deprotonation procedure on carbon steel corrosion in 0.5 mol/L sulphuric acid was evaluated using the weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy techniques complemented by surface analysis using scanning electron microscopy. The inhibiting effect of the PEG/IMZ complexes on carbon steel corrosion was compared with the non-complex forms. Results obtained show that PEG/IMZ complex is a very effective corrosion inhibitor of carbon steel in the acid environment. The inhibition efficiency increased with the increase in the temperature and also with increasing percentage of imidazole in the complex. Corrosion inhibition occurs by virtue of adsorption of PEG/IMZ complexes on the steel surface which was found to follow the Temkin adsorption isotherm model. The PEG/IMZ complexes function as a mixed-type inhibitor. Results from all the methods employed are in a reasonably good agreement.

  16. Almen intensity effect on microstructure and mechanical properties of low carbon steel subjected to severe shot peening

    Energy Technology Data Exchange (ETDEWEB)

    Unal, Okan, E-mail: ounal@bartin.edu.tr [Department of Mechanical Engineering, Bartin University, 74100, Bartin (Turkey); Varol, Remzi, E-mail: remzivarol@sdu.edu.tr [Department of Mechanical Engineering, Suleyman Demirel University, 32260 Isparta (Turkey)

    2014-01-30

    This paper discusses alteration of microstructure and mechanical properties of low carbon steel after severe shot peening process. An ultra fine grained surface layer was formed on AISI 1017 mild steel by means of severe shot peening process. Surface characteristics were affirmed using optical microscopy, scanning electron microscopy (SEM) and high resolution transmission electron microscopy (HRTEM). Nano hardness measurements were taken along the depth from shot peened surface using nanoindentation methods. The results showed that severe (unconventional) air blast shot peening process is an effective way to obtain ultra fine grained surface layer and to obtain superior mechanical properties.

  17. Effect of carburizing temperature and time on mechanical properties of AISI/SAE 1020 steel using carbonized palm kernel shell

    OpenAIRE

    Olanike M. OLUWAFEMI; Samuel R. OKE; Iyiola O. OTUNNIYI; Fatai O. ARAMIDE

    2015-01-01

    The effects of varied carburizing temperatures and holding time on the mechanical properties of AISI/SAE1020 steel have been investigated. Standard test samples prepared from the steel sample were subjected to pack hardening process using carbonized palm kernel shell as a carburizer at 800°, 850°, 900° and 950°C and held for 60, 90 and 120 minutes, quenched in oil and temper at 500°C for 60 minutes. After pack hardening process, the test samples were subjected to tensile, im...

  18. Structural, electronic and photovoltaic characterization of multiwalled carbon nanotubes grown directly on stainless steel

    Directory of Open Access Journals (Sweden)

    Luca Camilli

    2012-05-01

    Full Text Available We have taken advantage of the native surface roughness and the iron content of AISI-316 stainless steel to grow multiwalled carbon nanotubes (MWCNTs by chemical vapour deposition without the addition of an external catalyst. The structural and electronic properties of the synthesized carbon nanostructures have been investigated by a range of electron microscopy and spectroscopy techniques. The results show the good quality and the high graphitization degree of the synthesized MWCNTs. Through energy-loss spectroscopy we found that the electronic properties of these nanostructures are markedly different from those of highly oriented pyrolytic graphite (HOPG. Notably, a broadening of the π-plasmon peak in the case of MWCNTs is evident. In addition, a photocurrent was measured when MWCNTs were airbrushed onto a silicon substrate. External quantum efficiency (EQE and photocurrent values were reported both in planar and in top-down geometry of the device. Marked differences in the line shapes and intensities were found for the two configurations, suggesting that two different mechanisms of photocurrent generation and charge collection are in operation. From this comparison, we are able to conclude that the silicon substrate plays an important role in the production of electron–hole pairs.

  19. Effect of reactor temperature on direct growth of carbon nanomaterials on stainless steel

    Science.gov (United States)

    Edzatty, A. N.; Syazwan, S. M.; Norzilah, A. H.; Jamaludin, S. B.

    2016-07-01

    Currently, carbon nanomaterials (CNMs) are widely used for various applications due to their extraordinary electrical, thermal and mechanical properties. In this work, CNMs were directly grown on the stainless steel (SS316) via chemical vapor deposition (CVD). Acetone was used as a carbon source and argon was used as carrier gas, to transport the acetone vapor into the reactor when the reaction occurred. Different reactor temperature such as 700, 750, 800, 850 and 900 °C were used to study their effect on CNMs growth. The growth time and argon flow rate were fixed at 30 minutes and 200 ml/min, respectively. Characterization of the morphology of the SS316 surface after CNMs growth using Scanning Electron Microscopy (SEM) showed that the diameter of grown-CNMs increased with the reactor temperature. Energy Dispersive X-ray (EDX) was used to analyze the chemical composition of the SS316 before and after CNMs growth, where the results showed that reduction of catalyst elements such as iron (Fe) and nickel (Ni) at high temperature (700 - 900 °C). Atomic Force Microscopy (AFM) analysis showed that the nano-sized hills were in the range from 21 to 80 nm. The best reactor temperature to produce CNMs was at 800 °C.

  20. Toward the production of 50 000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Beckers, F; Brixhe, F; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50 000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10 000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented. (6 refs).

  1. Towards the production of 50'000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Brixhe, F; Comel, S; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50'000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10'000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented.

  2. Corrosion behaviour of steel during accelerated carbonation of solutions which simulate the pore concrete solution

    Directory of Open Access Journals (Sweden)

    Alonso, C.

    1987-06-01

    Full Text Available In spite of the numerous studies carried out on carbonation of the concrete, very few data have been published on the mechanism of steel depassivation and the corrosion rates involved in this type of phenomenon. Also some uncertainties remain as to the chemical composition of the pore solution of a carbonated concrete. Random behaviours related with the changes in the corrosion rate of steel during accelerated carbonation of cement mortars have suggested the need to study the process in a more simple medium which allows the isolation of the different parameters. Thus, saturated Ca(0H2 -base solutions with different additions of KOH and NaOH have been used to simulate the real pore concrete solution. In the present work, simultaneous changes in the pH value, corrosion potential and corrosion rate (measured by means of the determination of the Polarization Resistance of steel roads have been monitored during accelerated carbonation produced by a constant flux through the solution of CO2 gas and/or air.

    A pesar de los numerosos estudios realizados en torno a la carbonatación del hormigón, son muy pocos los datos publicados acerca del mecanismo de despasivación del acero y las velocidades de corrosión implicadas en el proceso de corrosión por carbonatación. Por otra parte, aún no se conoce la composición de la fase acuosa de un hormigón carbonatado. Cierta erraticidad en los cambios registrados en la velocidad de corrosión del acero durante la carbonatación acelerada de morteros de cemento, puso de manifiesto la necesidad del estudio del proceso en un sistema simplificado que permitiera considerar aisladamente cada uno de los distintos parámetros. A este fin se utilizaron como disoluciones de simulación de la fase acuosa intersticial del hormigón, disoluciones saturadas de Ca(0H2 con distintas adiciones de NaOH o KOH. En el presente trabajo, se han registrado simultáneamente los cambios en

  3. Effect of alloying elements on the composition of carbide phases and mechanical properties of the matrix of high-carbon chromium-vanadium steel

    Science.gov (United States)

    Titov, V. I.; Tarasenko, L. V.; Utkina, A. N.

    2017-01-01

    Based on the results of phase physicochemical analysis of high-carbon chromium-vanadium steel, the predominant type of carbide that provides high wear resistance has been established, and its amount and amount of carbon in martensite have been determined. Data on the composition and the amount of carbide phase and on the chemical composition of the martensite of high-carbon steel have been obtained, which allows determination of the alloying-element concentration limits. The mechanical testing of heats of a chosen chemical composition has been carried out after quenching and low-temperature tempering. The tests have demonstrated benefits of new steel in wear resistance and bending strength with the fatigue strength being retained, compared to steels subjected to cementation. The mechanism of secondary strengthening of the steel upon high-temperature tempering has been revealed. High-temperature tempering can be applied to articles that are required to possess both high wear resistance and heat resistance.

  4. REPORT ON THE EFFECT OF TEMPERATURE AND AMMONIA CONCENTRATION ON A515 CARBON STEEL IN TANK 241 AY 101 SIMULANT

    Energy Technology Data Exchange (ETDEWEB)

    DUNCAN JB; FRYE DP; WYRWAS RB

    2008-11-20

    This report documents the results from RPP-PLAN-38676, Effect of Temperature and Ammonia Concentration on A515 Carbon Steel in Tank 241-AY-101 Simulant. The purpose of this test plan was to investigate the simulant formulated for the double-shell tank (DST) 241 AY 101 (AY 101) with the addition of ammonia. The simulant was formulated from the AY-101 condensate surface layer recipe used by CC Technologies{reg_sign} in the investigation of Hanford DST chemistry, under the Expert Panel on Corrosion. AY-101 is constructed from A515 grade 60 steel. The laboratory investigation used a cylindrical corrosion coupon from this steel formulation with a surface area of 5.64 square centimeters.

  5. Opuntia ficus-indica Extract as Green Corrosion Inhibitor for Carbon Steel in 1 M HCl Solution

    Directory of Open Access Journals (Sweden)

    J. P. Flores-De los Ríos

    2015-01-01

    Full Text Available The effect of Opuntia ficus-indica (Nopal as green corrosion inhibitor for carbon steel in 1 M HCl solution has been investigated by using weight loss tests, potentiodynamic polarization curves, and electrochemical impedance spectroscopy measurements. Also, scanning electron microscopy (SEM and Fourier transform infrared spectroscopy (FT-IR analysis were performed. The inhibitor concentrations used ranged from 0 to 300 ppm at 25, 40, and 60°C. Results indicated the inhibition efficiency increases with increasing extract concentration and decreases with the temperature, and the inhibitor acted as a cathodic-type inhibitor which is physically absorbed onto the steel surface. In fact, the adsorption of the inhibitor on the steel surface follows the Langmuir adsorption isotherm, indicating monolayer adsorption. The presence of heteroatoms such as C, N, and O and OH groups were responsible for the corrosion inhibition.

  6. Lewis Acid-Base Properties of a Low Carbon Aluminium Killed Steel ...

    African Journals Online (AJOL)

    NJD

    and oxygen during solidification) was considered. This type of steel is used mostly by the packaging industry. Organic coatings are used not only for decorative purposes but also for labelling the content of LCAK steel containers. The surface condition of the steel used for low-cost, mass-produced items is more critical,.

  7. Electrochemical behaviour of ceramic yttria stabilized zirconia on carbon steel synthesized via sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Crespo, M.A. Dominguez, E-mail: mdominguezc@ipn.m [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Murillo, A. Garcia; Torres-Huerta, A.M. [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Yanez-Zamora, C. [Estudiante del postgrado en Tecnologia Avanzada del CICATA-IPN, Unidad Altamira, km 14.5, Carr. Tampico-Puerto Industrial. C.P. 89600, Altamira, Tamaulipas (Mexico); Carrillo-Romo, F. de J [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico)

    2009-08-26

    Chromate conversion coatings have been widely applied for the corrosion of different metallic substrates. However, the waste containing Cr{sup 6+} has many limitations due to the environmental consideration and health hazards. An interesting alternative seems to be the deposition on metallic surface of thin layers of yttria or zirconia or both by the sol-gel process. In this study, Ytttria and Yttria stabilized zirconia (YSZ, 8% Y{sub 2}O{sub 3}) thin films were used for coating commercial carbon steel substrates by sol-gel method and the dip-coating process. The evolution of organic compounds up to crystallization process as a function of heat treatments was study by FT-IR spectroscopy. The structure and morphology of the coatings were analysed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The anticorrosion performance of the coatings has been evaluated by using electrochemical techniques in an aggressive media (3.5 wt.% NaCl). The corrosion behaviour of sol-gel method was compared with traditional chromate conversion coatings. Differences in the electrochemical behaviour of YSZ coatings are related to the development of microcracks during the sintering process and to the presence of organic compounds during growth film. Electrochemical results showed that sol-gel YSZ and Y{sub 2}O{sub 3} coatings can act as protective barriers against wet corrosion; however yttria films displayed low adhesion to substrate. The corrosion parameters provide an explanation of the role of each film and show a considerable increase in the corrosion resistance for coated samples in comparison to the bare steel samples.

  8. Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

    Directory of Open Access Journals (Sweden)

    M Jokar

    2014-12-01

    Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

  9. On the Rust Products Formed on Weathering and Carbon Steels Exposed to Chloride in Dry-Wet Cyclical Processes

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, K. E.; Morales, A. L.; Barrero, C. A., E-mail: cbarrero@fisica.udea.edu.co [Universidad de Antioquia, Grupo de Corrosion y Proteccion, Facultad de Ingenierias (Colombia); Greneche, J. M. [Universite du Maine, Laboratoire de Physique de l' Etat Condense - UMR CNRS 6087 (France)

    2005-02-15

    The rust products formed on weathering and carbon steels exposed to dry-wet cyclical processes in different chloride-rich solutions are carefully examined by means of different techniques. Special emphasis is given to the methodology of analysis of the data using 300 K and 77 K Moessbauer spectrometry and X-ray diffraction. The rust that is loosely bound to the metal surface and that it is lost during the corrosion process, for both types of steel, was found to be composed of lepidocrocite, superparamagnetic goethite, hematite, and traces of akaganeite. On the other hand, the adherent rust, which is differentiated as scraped and hit according to the way it is obtained, from both steels was found to be composed of akaganeite, spinel phase, goethite exhibiting broad distribution of particle sizes and lepidocrocite. The relative abundances of rust components for both steels were very similar, suggesting similar corrosion processes. Mass loss measurements show that the corrosion rates increases with increasing the chloride concentration. The presence of large quantities of spinel phase and akaganeite are a consequence of a corrosion process under the influence of very high chloride concentrations. Our results are useful for assessing the behavior of weathering steels where the levels of chlorides are high or in contact with sea water.

  10. Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part A Statistical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

    2015-04-15

    Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. This paper presents a statistical analysis of high frequency stress wave signals captured from a newly developed noninvasive, non-destructive tube inspection technique known as the vibration impact acoustic emission (VIAE) technique. Acoustic emission (AE) signals have been introduced into the ASTM A179 seamless steel tubes using an impact hammer, and the AE wave propagation was captured using an AE sensor. Specifically, a healthy steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AE features extracted from the captured signals are rise time, peak amplitude, duration and count. The VIAE technique also analysed the AE signals using statistical features such as root mean square (r.m.s.), energy, and crest factor. It was evident that duration, count, r.m.s., energy and crest factor could be used to automatically identify the presence of defect in carbon steel tubes using AE signals captured using the non-invasive VIAE technique.

  11. Microstructure and Property of Mn-Nb-B Low Carbon Bainite High Strength Steel Under Ultra-fast Cooling

    Directory of Open Access Journals (Sweden)

    WANG Bing-xing

    2016-07-01

    Full Text Available Using the Mn-Nb-B low carbon bainite high strength steel with the reducing production technology as the research target, the deformation behavior and phase transformation behavior were studied by the thermal simulation testing machine. Combining with the characteristics of the medium and heavy plate production line, the controlled rolling and controlled cooling technology based on ultra-fast cooling were designed to produce low cost high strength construction machinery steel with superior comprehensive mechanical properties. The strengthening mechanisms such as grain refinement strengthening, precipitation strengthening are effective to produce the Mn-Nb-B low carbon bainite high strength steel. The yield strength and tensile strength of the product reach to 678MPa and 756 MPa respectively, the elongation A50 is 33% and the impact energy at -20℃ is 261J. The microstructure of the steel is composed of granular bainite, acicular ferrite and lath bainite. A large number of fine, point, granular M/A constituents and dislocation structures dispersively distributed inside the matrix, and also tiny and dispersed (Nb,Ti (C,N precipitates are observed by transmission electron microscopy.

  12. THE INFLUENCE MECHANISM OF FERRITE GRAIN SIZE ON STRENGTH STRESS AT THE FATIGUE OF LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2014-01-01

    Full Text Available Purpose. Explanation of the influence mechanism of ferrite grain size on the fatigue strength of low-carbon steel. Methodology. Material for research is the low-carbon steel with 0.1% of carbon contnent. The different size of ferrite grain was obtained due to varying the degree of cold plastic deformation and temperature of annealing. The estimation of grain size was conducted using methodologies of quantitative metallography. The microstructure of metal was investigated under a light microscope with increase up to 1500 times. As a fatigue response the fatigue strength of metal – a maximal value of load amplitude with endless endurance limit of specimen was used. Fatigue tests were carried out using the test machine «Saturn-10», at the symmetric cycle of alternating bend loading. Findings. On the basis of research the dependence for fatigue strength of low-carbon steel, which is based on an additive contribution from hardening of solid solution by the atoms of carbon, boundary of the ferrite grain and amount of mobile dislocations was obtained. It was established that as the grainy structure of low-carbon steel enlarges, the influence of grain size on the fatigue strength level is reduced. For the sizes of grains more than 100 mcm, basic influence on fatigue strength begins to pass to the solid solution hardening, which is determined by the state of solid solution of introduction. Originality. From the analysis of the obtained dependences it ensues that with the increase of ferrite grain size the required amount of mobile dislocations for maintenance of conditions for spreading plastic deformation becomes less dependent from the scheme of metal loading. Practical value. The obtained results present certain practical interest when developing of recommendations, directed on the increase of resource of products work from low-carbon steels in the conditions of cyclic loading. Estimation of separate contribution of the studied processes of

  13. The Effect Of Carbon Concentration On The Retained Austenite Content And The Mechanical Properties Of TRIP Steel Wire Rod Obtained From The Stelmor Controlled Cooling Line

    Directory of Open Access Journals (Sweden)

    Muskalski Z.

    2015-09-01

    Full Text Available The austenite content of the multiphase TRIP-structure steels depends, inter alia, on the carbon concentration and the properly selected parameters of the two-stage heat treatment.

  14. Optimization of pulsed TIG cladding process of stellite alloy on carbon steel using RSM

    Energy Technology Data Exchange (ETDEWEB)

    Madadi, F., E-mail: f.madadi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Ashrafizadeh, F. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Shamanian, M., E-mail: shamanian@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of)

    2012-01-05

    Highlights: > This study is useful to optimize the welding process variables in order to control the heat input and cooling rates such that the hardness and dilution of the clad could be estimated. > Central composite rotatable design technique with five-level, four-factor full-factorial design matrix and mathematical models was used to predict hardness and dilution of pulsed gas tungsten arc weld cladding of stellite6 on carbon steel with high accuracy. > The welding current is an effective parameter affecting heat input and melting. In this regard, it is the most important process parameter which influences the dilution. Increase welding current leads to increase in dilution percentage and vice versa. The effect of percentage on time is less important when compared to the other factors. > The results predicted by mathematical models were close to those obtained by experiments. The confirmation tests also indicated high correlation between the mentioned values. > All of the chosen pulse GTAW parameters were significant and showed a noticeable influence on clad dilution. - Abstract: Stellite 6 is a cobalt-base alloy which is resistant to wear and corrosion and retains these properties at high temperatures. The exceptional wear resistance of Stellite 6 is mainly due to the unique inherent characteristics of the hard carbides dispersed in a Co-Cr alloy matrix. In this study, pulsed tungsten inert gas (TIG) cladding process was carried out to deposit Stellite 6 on plain carbon steel plate. The beneficial effects of this cladding process are low heat input, low distortion, controlled weld bead volume, less hot cracking tendency, less absorption of gases by weld pool and better control of the fusion zone. The dilution effect is a key issue in the quality of cladded layers and, in this regard, the pulsed current tungsten inert gas (PCTIG) was performed to decrease excess heat input and melting of substrate. This paper deals with the investigation of the hardness and

  15. Bacillus sp. Acting as Dual Role for Corrosion Induction and Corrosion Inhibition with Carbon Steel (CS

    Directory of Open Access Journals (Sweden)

    Santosh K. Karn

    2017-10-01

    Full Text Available Present work investigated the role of five different bacteria species as a corrosion inducer as well as corrosion inhibitor with carbon steel (CS. We observed the ability of different bacteria species on the metal surface attachment, biofilm formation, and determined Peroxidase, Catalase enzyme activity in the detached biofilm from the CS surface. We found that each strain has diverse conduct for surface attachment like DS1 3.3, DS2 2.5, DS3 4.3, DS4 4.0, and DS5 4.71 log cfu/cm2 and for biofilm 8.3 log cfu/cm2. The enzyme Peroxidase, Catalase was found in huge concentration inside the biofilm Peroxidase was maximum for DS4 36.0 U/ml and least for DS3 19.54 U/ml. Whereas, Catalase was highest for DS4, DS5 70.14 U/ml and least 57.2 U/ml for DS2. Scanning electron microscopy (SEM was conducted to examine the biofilm and electrochemical impedance spectroscopy (EIS were utilized to observe corrosion in the presence of bacteria. The electrochemical results confirmed that DS1, DS3, DS4, and DS5 strains have statistically significant MIC-factors (Microbially Influenced Corrosion of 5.46, 8.51, 2.36, and 1.04, while DS2 protective effect factor of 0.89. Weight reduction results with carbon steel likewise supports that corrosion was initiated by DS1 and DS3, while DS2 and DS5 have no any impact though with DS4 we watched less weight reduction however assumed no role in the corrosion. We established the relation of Peroxidase enzyme activity of the isolates. DS1, DS3 and having Peroxidase in the range 22.18, 19.54 U/ml which induce the corrosion whereas DS2 and DS5 having 28.57 and 27.0 U/ml has no any effect and DS4 36 U/ml has inhibitory effect, increasing concentration inhibiting the corrosion. For Catalase DS1, DS3 have 67.28, 61.57 U/ml which induce corrosion while DS2 and DS5 57.71 and 59.14 U/ml also has no effect whereas DS4 70.14 U/ml can inhibit corrosion. Results clearly express that in a specific range both enzymes can induce the corrosion

  16. CO2 abatement in the iron and steel industry - the case for carbon capture and storage (CCS

    Directory of Open Access Journals (Sweden)

    A.V. Todorut

    2017-01-01

    Full Text Available The steel industry is amongst the most energy-intensive industries also consuming large amounts of coal and emitting significant volumes of carbon dioxide (CO2. Studies indicate that steelmaking accounts for 6 - 7 % of world anthropogenic CO2 emissions, and 27 % of the total emissions of the world’s manufacturing sector. Steel manufacturers have responded to sustainable resource use and development adopting several measures attaining a reduction in energy consumption of 60 % in the last 50 years. The paper discusses Carbon Capture and Storage (CCS as a CO2 mitigation option, after the 2015 Paris Climate Conference (COP 21 and in relation to the European Regulation for CO2 measurement, reporting and verification.

  17. Corrosion Behavior of Carbon Steel Coated with Octadecylamine in the Secondary Circuit of a Pressurized Water Reactor

    Science.gov (United States)

    Jäppinen, Essi; Ikäläinen, Tiina; Järvimäki, Sari; Saario, Timo; Sipilä, Konsta; Bojinov, Martin

    2017-10-01

    Corrosion and particle deposition in the secondary circuits of pressurized water reactors can be mitigated by alternative water chemistries featuring film-forming amines. In the present work, the corrosion of carbon steel in secondary side water with or without octadecylamine (ODA) is studied by in situ electrochemical impedance spectroscopy, combined with weight loss/gain measurements, scanning electron microscopy and glow-discharge optical emission spectroscopy. The impedance spectra are interpreted using the mixed-conduction model to extract kinetic parameters of oxide growth and metal dissolution through it. From the experimental results, it can be concluded that ODA addition reduces the corrosion rate of both fresh and pre-oxidized carbon steel in secondary circuit significantly by slowing down both interfacial reactions and transport through the oxide layer.

  18. Deformation behavior around grain boundaries for SCC propagation in hardened low-carbon austenitic stainless steel by micro hardness test

    Energy Technology Data Exchange (ETDEWEB)

    Nagashima, N.; Hayakawa, M. [National Inst. for Materials Science (NIMS), Ibaraki (Japan); Tsukada, T; Kaji, Y.; Miwa, Y. [Japan Atomic Energy Agency (JAEA), Ibaraki (Japan); Ando, M.; Nakata, K. [Japan Nuclear Energy Safety Organization (JNES), Tokyo (Japan)

    2007-07-01

    Stress corrosion cracking (SCC) was found in shroud and PLR piping made of low-carbon austenitic stainless steels in Japanese BWR plants. The intergranular type (IG) SCC propagated in hardened heat affected zones (HAZ) around welds. Strength behavior and local plastic deformation for a low-carbon austenitic stainless steel 316L, rolled at the reductions in area of 10, 30% at room temperature to simulate the hardened HAZ, were measured by a micro-hardness test machine and observed by atomic force microscopy (AFM), respectively. The tensile deformation at yield point (0.2% plastic strain) had given to the work-hardened 316L to simulate the plastic zone at the crack tip. It is suggested that one of the IGSCC propagation mechanism for 316L was related with the intergranular strength behavior and local plastic deformation around grain boundaries. (author)

  19. Atomic force microscopy and electrochemical investigation on the corrosion behavior of carbon steel passivated by molybdate and chromate.

    Science.gov (United States)

    Chen, Zhenyu; Zhang, Xiulan; Huang, Ling; Guo, Xingpeng

    2013-02-01

    The effects of CrO(4)(2-) and MoO(4)(2-) ions on the corrosion behavior of carbon steel in 0.5 M NaCl solution have been studied using electrochemical measurements and atomic force microscopy. The results suggest that both ions have good inhibition effects on the general and pitting corrosion of carbon steel. At the same concentration, the inhibition efficiency of CrO(4)(2-) is higher than that of MoO(4)(2-). The passive film formed by CrO(4)(2-) is also much harder than that formed by MoO(4)(2-). The passive films formed by both ions are nonconductive. Copyright © 2012 Wiley Periodicals, Inc.

  20. Synthesis of some novel non ionic surfactants based on tolyltriazole and evaluation their performance as corrosion inhibitors for carbon steel

    Directory of Open Access Journals (Sweden)

    M.A. Migahed

    2013-06-01

    Full Text Available Five new synthesized non ionic surfactants (I–V were synthesized and characterized using FTIR and NMR spectroscopic methods. Performance of the synthesized compounds as corrosion inhibitors for X- 65 type carbon steel in oil wells formation water was investigated by various techniques such as weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. It was found that the percentage inhibition efficiency (η% increases by increasing the inhibitor concentration until the critical micelle concentration (CMC is reached. Also, the results showed enhancement in inhibition efficiencies with increasing both molecular size of the surfactant and the degree of ethoxylation. Potentiodynamic polarization curves indicated that the inhibitors under investigation act as mixed type. The data obtained from electrochemical impedance spectroscopy (EIS were analyzed to model the corrosion inhibition process through equivalent circuit. Finally, the nature of the protective film formed on carbon steel surface was analyzed by SEM and EDX techniques.

  1. Study of the effect of solidification on graphite flakes microstructure and mechanical properties of an ASTM a-48 gray cast iron using steel molds

    Directory of Open Access Journals (Sweden)

    Ganwarich Pluphrach

    2010-12-01

    Full Text Available The analysis of heat conduction is a widely used technique for control of metallurgical process and solidified eutecticalloy investigation. The objectives of this research are studies about the effect of solidification on graphite flakes microstructureand mechanical properties of an ASTM A-48 gray cast iron using SKD 11 tool steel, S45C medium carbon steel andSS400 hot-rolled steel molds. These three steel molds are important for heat conduction and different from other works. Thisanalysis involving thermocouples immersed in the molten cast alloy is convenient to quickly obtain solidified ingot data onthe behavior of solidification processing. This research intends to describe the thermal analysis using thermocouples, shapeof thermal field and the experimental boundary conditions. The Newtonian thermal analysis and the Fourier thermal analysisdiffer because of the number of used thermocouples. Mechanical properties of structural ASTM A-48 gray cast iron materialsstrongly depend on their microstructure. Metallographic sections are observed to quantitatively measure the relevant microstructuralparameters, as graphite lamellas morphology, eutectic cell size and inclusions content. Results are correlated tothe measured mechanical properties: reduced graphite content increases the tensile strength.

  2. Distribution of Corrosion Fatigue Crack Lengths in Carbon Steel : 1st Report, The Cracks Which Grow Individually

    OpenAIRE

    Ishihara, Sotomi; Shiozawa, Kazuaki; Miyao, Kazyu

    1985-01-01

    It has been known that very small distributed cracks can be observed on the surface of a smooth specimen subjected to corrosion fatigue. The fracture process can be characterized by the interaction and coalescence of these small distributed cracks. In order to analize this corrosion fatigue fracture process, high cycle fatigue tests were performed on carbon steel sheet specimens under completely reversed plane bending stresses in salt water (3.0%NaCl). Initiation and growth of cracks on the s...

  3. In-situ AFM and EIS study of a solventborne alkyd coating with nanoclay for corrosion protection of carbon steel

    OpenAIRE

    Jing, Li; Ecco, Luiz; Fedel, Michele; Ermini, Valentina; Delmas, Gregory; Pan, Jinshan

    2015-01-01

    A solventborne alkyd composite coating containing modified montmorillonite (MMT) nanoclay was made on carbon steel, and its corrosion protection was investigated by in-situ atomic force microscopy (AFM) and electrochemical impedance spectroscopy (EIS) measurements in 3 wt.% NaCl solution. X-ray diffraction (XRD) analysis indicated intercalation of the MMT sheets in the composite coating. Thermo-gravimetric analysis (TGA) demonstrated improved thermal stability of the composite coating due to ...

  4. Responses of Microbial Community Composition to Temperature Gradient and Carbon Steel Corrosion in Production Water of Petroleum Reservoir

    Directory of Open Access Journals (Sweden)

    Xiao-Xiao Li

    2017-12-01

    Full Text Available Oil reservoir production systems are usually associated with a temperature gradient and oil production facilities frequently suffer from pipeline corrosion failures. Both bacteria and archaea potentially contribute to biocorrosion of the oil production equipment. Here the response of microbial populations from the petroleum reservoir to temperature gradient and corrosion of carbon steel coupons were investigated under laboratory condition. Carbon steel coupons were exposed to production water from a depth of 1809 m of Jiangsu petroleum reservoir (China and incubated for periods of 160 and 300 days. The incubation temperatures were set at 37, 55, and 65°C to monitoring mesophilic, thermophilic and hyperthermophilic microorganisms associated with anaerobic carbon steel corrosion. The results showed that corrosion rate at 55°C (0.162 ± 0.013 mm year-1 and 37°C (0.138 ± 0.008 mm year-1 were higher than that at 65°C (0.105 ± 0.007 mm year-1, and a dense biofilm was observed on the surface of coupons under all biotic incubations. The microbial community analysis suggests a high frequency of bacterial taxa associated with families Porphyromonadaceae, Enterobacteriaceae, and Spirochaetaceae at all three temperatures. While the majority of known sulfate-reducing bacteria, in particular Desulfotignum, Desulfobulbus and Desulfovibrio spp., were predominantly observed at 37°C; Desulfotomaculum spp., Thermotoga spp. and Thermanaeromonas spp. as well as archaeal members closely related to Thermococcus and Archaeoglobus spp. were substantially enriched at 65°C. Hydrogenotrophic methanogens of the family Methanobacteriaceae were dominant at both 37 and 55°C; acetoclastic Methanosaeta spp. and methyltrophic Methanolobus spp. were enriched at 37°C. These observations show that temperature changes significantly alter the microbial community structure in production fluids and also affected the biocorrosion of carbon steel under anaerobic conditions.

  5. Fabrication of Microalloy Nitrided Layer on Low Carbon Steel by Nitriding Combined with Surface Nano-Alloying Pretreatment

    OpenAIRE

    Jian Sun; Quantong Yao

    2016-01-01

    Surface mechanical attrition treatment (SMAT) is an effective method to accelerate the nitriding process of metallic materials. In this work, a novel technique named surface nano-alloying (SNA) was developed on the basis of surface mechanical attrition treatment, which was employed as a pretreatment for the nitriding of low carbon steel materials. The microstructure and surface properties of treated samples were investigated by SEM, XRD, TEM and the Vickers hardness test. Experimental results...

  6. The Effect of Temperature and Acid Concentration on Corrosion of Low Carbon Steel in Hydrochloric Acid Media

    OpenAIRE

    Anees A. Khadom; Aprael S. Yaro; Abdul A.H. Kadum; Ahmed S. AlTaie; Ahmed Y. Musa

    2009-01-01

    Problem statement: The effect of different temperatures and acid concentrations on the corrosion of low carbon steel in hydrochloric acid were addressed in this study. Approach: The effect of temperature was explained by application of Arrhenius equation and transition state theory, while the acid concentration effect was explained using reaction kinetic equations. The combined effect of temperature and acid concentration then modeled using a nonlinear regression method. Results: A detail of ...

  7. Effect of Carbon Distribution During the Microstructure Evolution of Dual-Phase Steels Studied Using Cellular Automata, Genetic Algorithms, and Experimental Strategies

    Science.gov (United States)

    Halder, Chandan; Karmakar, Anish; Hasan, Sk. Md.; Chakrabarti, Debalay; Pietrzyk, Maciej; Chakraborti, Nirupam

    2016-12-01

    The development of ferrite-martensite dual-phase microstructures by cold-rolling and intercritical annealing of 0.06 wt pct carbon steel was systematically studied using a dilatometer for two different heating rates (1 and 10 K/s). A step quenching treatment has been designed to develop dual-phase structures having a similar martensite fraction for two different heating rates. An increase in heating rate seemed to refine the ferrite grain size, but it increased the size and spacing of the martensitic regions. As a result, the strength of the steel increased with heating rate; however, the formability was affected. It has been concluded that the distribution of C during the annealing treatment of cold-rolled steel determines the size, distribution, and morphology of martensite, which ultimately influences the mechanical properties. Experimental detection of carbon distribution in austenite is difficult during annealing of the cold-rolled steel as the phase transformation occurs at a high temperature and C is an interstitial solute, which diffuses fast at that temperature. Therefore, a cellular automata (CA)-based phase transformation model is proposed in the present study for the prediction of C distribution in austenite during annealing of steel as the function of C content and heating rate. The CA model predicts that the carbon distribution in austenite becomes more inhomogeneous when the heating rate increases. In the CA model, the extent of carbon inhomogeneity is measured using a kernel averaging method for different orders of neighbors, which accounts for the different physical space during calculation. The obtained results reveal that the 10th order (covering 10- µm physical spaces around the cell of interest) is showing the maximum inhomogeneity of carbon and the same effect has been investigated and confirmed using auger electron spectroscopy (AES) for 0.06 wt pct carbon steel. Furthermore, the optimization of carbon homogeneity with respect to heating

  8. Effect of Carbon Content on Microstructure and Mechanical Properties of 9 to 12 pct Cr Ferritic/Martensitic Heat-Resistant Steels

    Science.gov (United States)

    Yin, Feng-Shi; Tian, Li-Qian; Xue, Bing; Jiang, Xue-Bo; Zhou, Li

    2012-07-01

    Two heats of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels were prepared. One has an ultralow carbon content of 0.01 wt pct, whereas another heat has a normal carbon content of 0.09 wt pct. The effect of carbon content on microstructure and mechanical properties of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels was studied. The results show that the ultralow-carbon steel contains bimodal, nanosized MX precipitates with high density in the matrix but few M23C6 carbide particles in the normalized-and-tempered state. The smaller nanosized MX precipitates have two kinds of typical morphology: One is cubic and another is rectangular. The cubic MX precipitate contains Nb, Ti, and V, whereas the rectangular one only contains Nb and V. The normal carbon steel has abundant M23C6 carbide particles along the grain and lath boundaries and much less density of nanosized MX precipitates after the same heat treatments. After long-term aging at 923 K (650 °C) for 10,000 hours, the stress rupture properties of the ultralow carbon content steel degrades more significantly. The strength degradation mechanism of the 9 to 12 pct Cr ferritic/martensitic heat-resistant steels is discussed in this article.

  9. Dynamic reverse phase transformation induced high-strain-rate superplasticity in low carbon low alloy steels with commercial potential.

    Science.gov (United States)

    Cao, Wenquan; Huang, Chongxiang; Wang, Chang; Dong, Han; Weng, Yuqing

    2017-08-23

    Superplastic materials are capable of exhibiting large tensile elongation at elevated temperature, which is of great industrial significance because it forms the basis of a fabrication method to produce complex shapes. Superplasticity with elongation larger than 500% has been widely realized in many metals and alloys, but seldomly been succeeded in low carbon low alloy steel, even though it is commercially applied in the largest quantity. Here we report ultrahigh superplastic elongation of 900-1200% in the FeMnAl low carbon steels at high strain rate of 10-2-10-3 s-1. Such high-strain-rate superplasticity was attributed to dynamic austenite reverse phase transformation from a heavily cold rolled ferrite to fine-grained ferrite/austenite duplex microstructure and subsequent limited dynamic grain coarsening, under which a large fraction of high angle boundaries can be resulted for superplastic deformation. It is believed that this finding of the low carbon low alloy steel with ultrahigh superplasticity and relative low cost would remarkably promote the application of superplastic forming technique in automobile, aeronautical, astronautical and other fields.

  10. Influence of calcareous deposit on corrosion behavior of Q235 carbon steel with sulfate-reducing bacteria

    Science.gov (United States)

    Zhang, Jie; Li, Xiaolong; Wang, Jiangwei; Xu, Weichen; Duan, Jizhou; Chen, Shougang; Hou, Baorong

    2017-12-01

    Cathodic protection is a very effective method to protect metals, which can form calcareous deposits on metal surface. Research on the interrelationship between fouling organism and calcareous deposits is very important but very limited, especially sulfate-reducing bacteria (SRB). SRB is a kind of very important fouling organism that causes microbial corrosion of metals. A study of the influence of calcareous deposit on corrosion behavior of Q235 carbon steel in SRB-containing culture medium was carried out using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and surface spectroscopy (EDS). The calcareous deposit was formed with good crystallinity and smooth surface under the gradient current density of -30 μA cm-2 in natural seawater for 72 h. Our results can help elucidate the formation of calcareous deposits and reveal the interrelationship between SRB and calcareous deposits under cathodic protection. The results indicate that the corrosion tendency of carbon steel was obviously affected by Sulfate-reducing Bacteria (SRB) metabolic activity and the calcareous deposit formed on the surface of carbon steel under cathodic protection was favourable to reduce the corrosion rate. Calcareous deposits can promote bacterial adhesion before biofilm formation. The results revealed the interaction between biofouling and calcareous deposits, and the anti-corrosion ability was enhanced by a kind of inorganic and organic composite membranes formed by biofilm and calcareous deposits.

  11. Relationship Between Bake Hardening, Snoek-Köster and Dislocation-Enhanced Snoek Peaks in Coarse Grained Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Li Weijuan

    2016-09-01

    Full Text Available In the present work, specimens prepared from coarse grained low carbon steel with different prestrains were baked and then, their bake hardening (BH property and internal friction were determined. TEM was used to characterize the dislocation structure in BH treated samples. The measurements of internal friction in prestrained samples and baked samples were carried out using a multifunctional internal friction apparatus. The results indicate that, in coarse grained low carbon steel, the bake hardening properties (BH values were negative, which were increased by increasing the prestrain from 2 to 5%, and then were decreased by increasing the prestrain from 5 to 10%. In the specimen with prestrain 5%, the BH value reached the maximum value and the height of Snoek-Köster peak was observed to be the maximum alike. With increasing the prestrain, both of the BH value and Snoek-Köster peak heights are similarly varied. It is concluded that Snoek-Köster and dislocation-enhanced Snoek peaks, caused by the interactions between interstitial solute carbon atoms and dislocations, can be used in further development of the bake hardening steels.

  12. Glyceryl trinitrate and caprylic acid for the mitigation of the Desulfovibrio vulgaris biofilm on C1018 carbon steel.

    Science.gov (United States)

    Li, Y; Zhang, P; Cai, W; Rosenblatt, J S; Raad, I I; Xu, D; Gu, T

    2016-02-01

    Microbiologically influenced corrosion (MIC), also known as biocorrosion, is caused by corrosive biofilms. MIC is a growing problem, especially in the oil and gas industry. Among various corrosive microbes, sulfate reducing bacteria (SRB) are often the leading culprit. Biofilm mitigation is the key to MIC mitigation. Biocide applications against biofilms promote resistance over time. Thus, it is imperative to develop new biodegradable and cost-effective biocides for large-scale field applications. Using the corrosive Desulfovibrio vulgaris (an SRB) biofilm as a model biofilm, this work demonstrated that a cocktail of glyceryl trinitrate (GTN) and caprylic acid (CA) was very effective for biofilm prevention and mitigation of established biofilms on C1018 carbon steel coupons. The most probable number sessile cell count data and confocal laser scanning microscope biofilm images proved that the biocide cocktail of 25 ppm (w/w) GTN + 0.1% (w/w) CA successfully prevented the D. vulgaris biofilm establishment on C1018 carbon steel coupons while 100 ppm GTN + 0.1% CA effectively mitigated pre-established D. vulgaris biofilms on C1018 carbon steel coupons. In both cases, the cocktails were able to reduce the sessile cell count from 10(6) cells/cm(2) to an undetectable level.

  13. Electron transfer mediators accelerated the microbiologically influence corrosion against carbon steel by nitrate reducing Pseudomonas aeruginosa biofilm.

    Science.gov (United States)

    Jia, Ru; Yang, Dongqing; Xu, Dake; Gu, Tingyue

    2017-12-01

    Electron transfer is a rate-limiting step in microbiologically influenced corrosion (MIC) caused by microbes that utilize extracellular electrons. Cross-cell wall electron transfer is necessary to transport the electrons released from extracellular iron oxidation into the cytoplasm of cells. Electron transfer mediators were found to accelerate the MIC caused by sulfate reducing bacteria. However, there is no publication in the literature showing the effect of electron transfer mediators on MIC caused by nitrate reducing bacteria (NRB). This work demonstrated that the corrosion of anaerobic Pseudomonas aeruginosa (PAO1) grown as a nitrate reducing bacterium biofilm on C1018 carbon steel was enhanced by two electron transfer mediators, riboflavin and flavin adenine dinucleotide (FAD) separately during a 7-day incubation period. The addition of either 10ppm (w/w) (26.6μM) riboflavin or 10ppm (12.7μM) FAD did not increase planktonic cell counts, but they increased the maximum pit depth on carbon steel coupons considerably from 17.5μm to 24.4μm and 25.0μm, respectively. Riboflavin and FAD also increased the specific weight loss of carbon steel from 2.06mg/cm 2 to 2.34mg/cm 2 and 2.61mg/cm 2 , respectively. Linear polarization resistance, electrochemical impedance spectroscopy and potentiodynamic polarization curves all corroborated the pitting and weight loss data. Copyright © 2017 Elsevier B.V. All rights reserved.

  14. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  15. The use of Euphorbia falcata extract as eco-friendly corrosion inhibitor of carbon steel in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    El Bribri, A. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Tabyaoui, M., E-mail: hamidtabyaoui@yahoo.fr [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Laboratoire des Matériaux, Nanoparticules et Environnement, Université Mohamed V Agdal, Faculté des Sciences, 4 Av. Ibn Battouta, B.P. 1014 RP, M-10000 Rabat (Morocco); Tabyaoui, B. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); El Attari, H.; Bentiss, F. [Laboratoire de Catalyse et de Corrosion des Matériaux (LCCM), Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2013-08-15

    Euphorbia falcata L. extract (EFE) was investigated as eco-friendly corrosion inhibitor of carbon steel in 1 M HCl using gravimetric, ac impedance, polarization and scanning electron microscopy (SEM) techniques. The experimental results show that EFE is good corrosion inhibitor and the protection efficiency is increased with the EEF concentration. The results obtained from weight loss and ac impedance studies were in reasonable agreement. Impedance experimental data revealed a frequency distribution of the capacitance, simulated as constant phase element. Polarization curves indicated that EFE is a mixed inhibitor. The corrosion inhibition was assumed to occur via adsorption of EFE molecules on the metal surface. The adsorption of the E. falcata extract was well described by the Langmuir adsorption isotherm. The calculated ΔG{sub ads}{sup o} value showed that the corrosion inhibition of the carbon steel in 1 M HCl is mainly controlled by a physisorption process. - Graphical abstract: Display Omitted - Highlights: • EFE is a good eco-friendly inhibitor for the corrosion of carbon steel in 1 M HCl. • EFE acts as mixed-type inhibitor in 1 M HCl medium. • Weight loss, ac impedance and polarization methods are in reasonable agreement. • The adsorption of EFE is well described by the Langmuir adsorption isotherm.

  16. Corrosion behavior of carbon steel in the presence of two novel iron-oxidizing bacteria isolated from sewage treatment plants.

    Science.gov (United States)

    Ashassi-Sorkhabi, H; Moradi-Haghighi, M; Zarrini, G; Javaherdashti, R

    2012-02-01

    In this work, two novel iron oxidizing bacteria (IOB), namely Gordonia sp. MZ-89 and Enterobacter sp. M01101, were isolated from sewage treatment plants and identified by biochemical and molecular methods. Then, microbially influenced corrosion (MIC) of carbon steel in the presence of these bacteria was investigated. The electrochemical techniques such as potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS) were used to measure the corrosion rate and observe the corrosion mechanism. The results showed that the existence of these microorganisms decreased the corrosion potential and enhanced the corrosion rate. Scanning electron microscopy (SEM) images revealed the ground boundary attacks and pitting on carbon steel samples in the presence of these bacteria after polarization. Corrosion scales were identified with X-ray diffraction (XRD). It was demonstrated that these bacteria can greatly affect the crystalline phase of corrosion products that also confirmed by SEM results. It was inferred that these bacteria were responsible for the corrosion of carbon steel, especially in the form of localized corrosion.

  17. Cyclic voltammetric studies of carbon steel corrosion in chloride-formation water solution and effect of some inorganic salts

    Directory of Open Access Journals (Sweden)

    M.A. Deyab

    2012-06-01

    Full Text Available The influence of sulfide, sulfate and bicarbonate anions on the pitting corrosion behavior of carbon steel in formation water containing chloride ions were analyzed by means of cyclic voltammetry technique and complemented by X-ray diffraction (XRD investigation. The anodic response exhibits a well-defined anodic peak A, followed by a passive region. A pronounced increase in the anodic current density is observed in the passive region at pitting potential (Epit. On the other hand, the cathodic sweep shows two cathodic peaks CI and CII. The data show that the presence of chloride ions causes pitting corrosion of carbon steel in formation water. It was found that both the pitting potential Epit and the repassivation potential (Epro decreased with increase in Cl− ions concentration. Data clearly show that the presence of Na2S with 0.3 M of chloride ions has a strong accelerating effect on the active dissolution and pitting corrosion of carbon steel in formation water, while the presence of Na2SO4 and NaHCO3 with chloride ions has an inhibiting effect on the active dissolution and pitting corrosion.

  18. A mechanism for corrosion product deposition on the carbon steel piping in the residual heat removal system of BWRs

    Energy Technology Data Exchange (ETDEWEB)

    Aizawa, Motohiro; Chiba, Yoshinori [Hitachi Engineering Co., Ltd., Nuclear Power Plant Engineering Dept., Hitachi, Ibaraki (Japan); Hosokawa, Hideyuki [Hitachi Ltd., Power and Industrial Systems R and D Laboratory, Hitachi, Ibaraki (Japan); Ohsumi, Katsumi [Hitachi Ltd., Power and Industrial Systems Nuclear Systems Division, Hitachi, Ibaraki (Japan); Uchida, Shunsuke [Tohoku Univ., Graduate School of Engineering, Dept. of Quantum Science and Energy Engineering, Sendai, Miyagi (Japan); Ishizawa, Noboru [Tokyo Electric Power Company, Kashiwazaki-Kariwa Nuclear Power Station, Kashiwazaki, Niigata (Japan)

    2002-10-01

    The dose rate of the residual heat removal (RHR) piping has been considered to be caused by accumulation of insoluble (crud) radioactive corrosion products on carbon steel surfaces. Soft shutdown procedures (i.e., plant shutdown with moderate coolant temperature reduction rate) used to be applied to reduce crud radioactivity release from the fuel surface, but these are no longer used because of the need for shorter plant shutdown times. In order to apply other suitable countermeasures to reduce RHR dose rate, assessment of plant data, experiments on deposition of crud and ion species on carbon steel, and mass balance evaluation of radioactive corrosion products based on plant and laboratory data were carried out and the following findings were made. (1) Deposits of ion species on carbon steel surfaces of the RHR piping was much more numerous than for crud. (2) Ion species accumulation behavior on RHR piping, which is temperature dependent, can be evaluated with the calculation model used for the dehydration reaction of corrosion products generated during the wet lay-up period. (3) Deposition amounts could be reduced to 1/2.5 when the starting RHR system operation temperature was lowered from 155degC to 120degC. (author)

  19. Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun [Korea Institute of Industrial Technology, Busan (Korea, Republic of)

    2016-08-15

    Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

  20. Effect of hydrodynamics and surface roughness on the electrochemical behaviour of carbon steel in CSG produced water

    Energy Technology Data Exchange (ETDEWEB)

    Eyu, Gaius Debi; Will, Geoffrey, E-mail: g.will@qut.edu.au; Dekkers, Willem; MacLeod, Jennifer

    2015-12-01

    Highlights: • Surface roughness increases the anodic current density under dynamic conditions. • Pitting corrosion increases with an increasing surface roughness for carbon steel in coal seam gas produced water. • Flow accelerates the mass transfer of the corrosion product under dynamic conditions. • Corrosion rate of carbon steel decreased with immersion time. - Abstract: The influence of fluid flow, surface roughness and immersion time on the electrochemical behaviour of carbon steel in coal seam gas produced water under static and hydrodynamic conditions has been studied. The disc electrode surface morphology before and after the corrosion test was characterized using scanning electron microscopy (SEM). The corrosion product was examined using X-ray photoelectron spectroscopy (XPS) and X-ray diffractometry (XRD).The results show that the anodic current density increased with increasing surface roughness and consequently a decrease in corrosion surface resistance. Under dynamic flow conditions, the corrosion rate increased with increasing rotating speed due to the high mass transfer coefficient and formation of non-protective akaganeite β-FeO(OH) and goethite α-FeO(OH) corrosion scale at the electrode surface. The corrosion rate was lowest at 0 rpm. The corrosion rate decreased in both static and dynamic conditions with increasing immersion time. The decrease in corrosion rate is attributed to the deposition of corrosion products on the electrode surface. SEM results revealed that the rougher surface exhibited a great tendency toward pitting corrosion.

  1. Optimal tubular adhesive-bonded lap joint of the carbon fiber epoxy composite shaft

    Science.gov (United States)

    Kim, Ki S.; Kim, Won T.; Lee, Dai G.; Jun, Eui J.

    The effects of the adhesive thickness and the adherend surface roughness on the fatigue strength of a tubular adhesive-bonded single lap joint were investigated using fatigue test specimens whose adherends were made of S45C carbon steel. Results of fatigue tests showed that the optimal arithmetic surface roughness of the adherends is about 2 microns and the optimal adhesive thickness is about 0.15 mm. Using these values, the prototype torsional adhesive joints were manufactured for power transmission shafts of an automotive vehicle or a small helicopter, and static tests under torque were performed on a single-lap joint, a single-lap joint with scarf, a double-lap joint, and a double-lap joint with scarf. It was found that the double-lap joint was superior among the joints, in terms of torque capacity and manufacturing cost.

  2. Effects of drawing strain and post-annealing conditions on microstructural evolution and tensile properties of medium- and high-carbon steels

    Science.gov (United States)

    Park, Sung Hyuk; Lee, Taekyung; Kim, Sang-Hoon; Lee, Chong Soo

    2017-11-01

    Variation in the microstructure and tensile properties with the warm drawing strain and subsequent annealing of 0.45 wt% C (45C) medium-carbon steel and 0.82 wt% C (82C) high-carbon steel was investigated. The morphology and size of ferrite and pearlite changed considerably with applied strain during drawing and with annealing temperature and time, which made the tensile properties of the drawn steels vary considerably. With increasing drawing strain to 2.5, the yield strength increased significantly from 393 to 1332 MPa for the 45C steel and from 673 to 1876 MPa for the 82C steel; this was attributed mainly to the strain hardening caused by severely deformed ferrite and/or enhanced particle hardening caused by cementite segmentation. During annealing of heavily drawn steels, ferrite grain growth and coarsening of broken cementite particles occurred simultaneously, which caused effective recovery of the ductility of severely drawn steels. These results demonstrate that the tensile strength and elongation of medium- and high-carbon steel wires can be tuned considerably by controlling the extents of drawing and annealing, thereby widening their applicability and facilitating their manufacture to match their mechanical properties to each application.

  3. Effect of shot peening coverage on fatigue limit in round bar of annealed medium carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Sakamoto, Junji; Lee, Yong Sung; Seong Kyun [Seoul National Univ., Seoul (Korea, Republic of)

    2014-09-15

    Shot peening is an effective and economical technique for improving the fatigue strength of metallic components by inducing compressive residual stress and hardening the layer near the surface. The effect is generally evaluated by main two parameters: coverage and peening intensity. However, the valuable coverage for improving the fatigue strength depends on the shape of the target material. In this study, the effect of coverage on fatigue limit in round bar of annealed medium carbon steel was experimentally studied. The fatigue limits for shot peened round bar specimens with 140-2300% coverage increased 14-25% by comparing those for non-peened round bar specimens. The valuable range of coverage was 280-560% in the used material and shot peening condition for improving the fatigue limit in short time. The result indicates that the valuable coverage of the round bar material is higher than full coverage to improve the fatigue limit of the material due to the effect of incident angle on round bar, even though the degree depends on the materials and shot peening conditions.

  4. Annealing Characteristics of Ultrafine Grained Low-Carbon Steel Processed by Differential Speed Rolling Method

    Science.gov (United States)

    Hamad, Kotiba; Ko, Young Gun

    2016-05-01

    The annealing behavior of ultrafine grained ferrite in low-carbon steel (0.18 wt pct C) fabricated using a differential speed rolling (DSR) process was examined by observing the microstructural changes by electron backscatter diffraction and transmission electron microscopy. For this purpose, the samples processed by 4-pass DSR at a roll speed ratio of 1:4 for the lower and upper rolls, respectively, were annealed isochronally at temperatures ranging from 698 K to 898 K (425 °C to 625 °C) for 1 hour. The deformed samples exhibited a complex microstructure in the ferrite phase consisting of an equiaxed structure with a mean grain size of ~0.4 µm and a lamellar structure with a mean lamellar width of ~0.35 µm. The texture evolved during deformation was characterized by the rolling and shear components with specific orientations. After annealing at temperatures lower than 798 K (525 °C), the aspect ratio of the deformed grains tended to shift toward a unit corresponding to the equiaxed shape, whereas the grain size remained unchanged as the annealing temperature increased. At temperatures above 798 K (525 °C), however, some grains with a low dislocation density began to appear, suggesting that the starting temperature of static recrystallization in the severely deformed ferrite grains was 798 K (525 °C). The annealing texture of the present sample after heat treatment showed a uniform fiber texture consisting of α- and γ-components.

  5. Investigation of RE-O-S-As Inclusions in High Carbon Steels

    Science.gov (United States)

    Wang, Hongpo; Xiong, Lu; Zhang, Lei; Wang, Yu; Shu, Yiyi; Zhou, Yuanhua

    2017-12-01

    The formation of RE-O-S-As inclusions is an inevitable issue when rare earth (RE) elements are used to modify the existing state of residual element arsenic. The evolution process of La-O-S-As inclusions in high carbon steels was investigated under conditions of different La contents. An in-situ sample preparation method was used to prepare film samples. The results show that it is practical to add RE elements to stabilize arsenic by generating As-bearing RE inclusions. A new type of As-bearing RE inclusion was discovered and identified as LaAsO4. As La content increased from 0.003 to 0.089 wt pct, the dominant inclusions of the La-O-S-As system changed from La2O3 to La2O2S, then to La2O2S-LaAsO4, and finally to LaAsO4. A full model of the inclusion formation of the RE-O-S-As system was also established to describe what kind of inclusion to form in conditions of different atomic ratios of RE/O and RE/S. The first As-bearing RE inclusion is RE-O-As or RE-S-As, and RE-O-S-As inclusions can be controlled to form certain inclusions that make O and S useful to modify the existing state of arsenic.

  6. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  7. Laser surface treatment of S235JRC carbon steel with Co{sub 2}B nanocrystals

    Energy Technology Data Exchange (ETDEWEB)

    Simsek, Tuncay [Hacettepe Univ., Ankara (Turkey). Dept. of Physics Engineering; Baris, Mustafa [Eti Maden Works General Management, Ankara (Turkey). Dept. of Technology Development; Akkurt, Adnan [Gazi Univ., Ankara (Turkey). Dept. of Industrial Design Engineering

    2017-06-15

    In this study, Co{sub 2}B nanocrystals, which were synthesized in a planetary type mill by using the mechanochemical method, were pre-coated on the surface of S235JRC low carbon steel substrates, and then the surfaces were clad using a CO{sub 2} laser. In the experiments, laser scan speed was kept constant and laser power was specified as the variable parameter. The microstructure and phases of the coatings were investigated by using X-ray diffractometry, scanning electron microscopy, and optical microscopy. The mechanical properties of the coatings were characterized using micro-hardness, ball-on-disc wear, and scratch testing. The thickness of the coatings depending on the laser power was measured in the range 35-71 μm. The hardness and the wear resistance of the coatings were approximately 3 times higher compared to the base metal due to FeN{sub 0.0760}, Fe{sub 15.1}C, FeCo, and B{sub 2}C{sub 5}N{sub 2} phases of the coatings. The most durable coatings against wear were obtained at 174 W and 220 W laser powers.

  8. Analysis of thickness and colour changes of medium carbon steel subjected to nickel electroplating

    Science.gov (United States)

    Puspitasari, Poppy; Wahono, Dwiyana, Ressa Andita; Dika, Johan Wayan

    2017-09-01

    Electroplating is a process in which substances or metal ions precipitate on cathode through electrolysis. Metal plating itself has many purposes, such as corrosion resistance, shiny appearance, and aesthetic appeal. This study aimed at investigating the performance results of a series of simple electroplating processes using nickel as the coating material and medium carbon steel as the coated material. This paper is a report on the analysis results of several simple electroplating treatments using different temperatures of 45°C, 55°C, and 65°C, with a 5-minute immersion time and a voltage of 4 volts. The electroplating at 65°C resulted in the thickest deposit (8,6 μm), whereas the one at 45°C resulted in the thinnest deposit (5.6 μm). The higher the applied temperature, the higher the colour intensity of the result. The nickel electroplating with a temperature of 65°C produced the darkest deposit.

  9. Influence of incubation temperature on biofilm formation and corrosion of carbon steel by Serratia marcescens

    Science.gov (United States)

    Harimawan, Ardiyan; Devianto, Hary; Kurniawan, Ignatius Chandra; Utomo, Josephine Christine

    2017-01-01

    Microbial induced corrosion (MIC) or biocorrosion is one type of corrosion, directly or indirectly influenced by microbial activities, by forming biofilm and adhering on the metal surface. When forming biofilm, the microorganisms can produce extracellular products which influence the cathodic and anodic reactions on metal surfaces. This will result in electrochemical changes in the interface between the biofilm and the metal surface, leading to corrosion and deterioration of the metal. MIC might be caused by various types of microorganism which leads to different corrosion mechanism and reaction kinetics. Furthermore, this process will also be influenced by various environmental conditions, such as pH and temperature. This research is aimed to determine the effect of incubation temperature on corrosion of carbon steel caused by Serratia marcescens in a mixture solution of synthetic seawater with Luria Bertani medium with a ratio of 4:1. The incubation was performed for 19 days with incubation temperature of 30, 37, and 50°C. The analyses of biofilm were conducted by total plate count (TPC), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). Biofilm was found to be evenly growth on the surface and increasing with increasing incubation temperature. It consists of functional group of alcohol, alkane, amine, nitro, sulfate, carboxylic acid, and polysulfide. The analyses of the corrosion were conducted by gravimetric and X-ray diffraction (XRD). Higher incubation temperature was found to increase the corrosion rate. However, the corrosion products were not detected by XRD analysis.

  10. Hot-Dip Aluminizing of Low Carbon Steel Using Al-7Si-2Cu Alloy Baths

    Directory of Open Access Journals (Sweden)

    Prashanth Huilgol

    2013-01-01

    Full Text Available Hot-dip aluminizing of low carbon steel was done in molten Al-7Si-2Cu bath at 690°C for dipping time ranging from 300 to 2400 seconds. Characterization of the intermetallics layer was done by using scanning electron microscope with energy dispersive spectroscopy. Four intermetallic phases, τ5-Al7Fe2Si, θ-FeAl3, η-Fe2Al5, and τ1-Al2Fe3Si3, were identified in the reaction layer. τ5- Al7Fe2Si phase was observed adjacent to aluminum-silicon topcoat, θ-FeAl3 between τ5 and η-Fe2Al5, η-Fe2Al5 adjacent to base material, and τ1-Al2Fe3Si3 precipitates within Fe2Al5 layer. The average thickness of Fe2Al5 layer increased linearly with square root of dipping time, while for the rest of the layers such relationship was not observed. The tongue-like morphology of Fe2Al5 layer was more pronounced at higher dipping time. Overall intermetallic layer thickness was following parabolic relationship with dipping time.

  11. Diffraction Plane Dependence of Micro Residual Stresses in Uniaxially Extended Carbon Steels

    Directory of Open Access Journals (Sweden)

    T. Hanabusa

    2010-12-01

    Full Text Available In the stress measurement using X-ray or neutron diffraction, an elastic anisotropy as well as a plastic anisotropy of crystal must be carefully considered. In the X-ray and neutron diffraction stress measurement for polycrystalline materials, a particular {hkl} plane is used in measuring lattice strains. The dependence of an X-ray elastic constant on a diffraction plane is a typical example caused by an elastic anisotropy of the crystal. The yield strength and the work hardening rate of a single crystal depend on a crystallographic direction of the crystal. The difference in the yield strength and the work hardening rate relating to the crystallographic direction develops different residual stresses measured on each {hkl} diffraction after plastic deformation of a polycrystalline material. The present paper describes the result of the neutron stress measurement on uniaxially extended low and middle carbon steels. A tri-axial residual stress state developed in the extended specimens was measured on different kind of {hkl} diffraction plane. The measurement on the {110}, {200} and {211} diffraction showed that residual stresses increased with increasing the plastic elongation and the residual stresses on {110} were compressive, {200} were tensile and those on {211} were the middle of the former two planes.

  12. Electro-Chemical Behavior of Low Carbon Steel Under H2S Influence

    Science.gov (United States)

    Zaharia, M. G.; Stanciu, S.; Cimpoesu, R.; Nejneru, C.; Savin, C.; Manole, V.; Cimpoeșu, N.

    2017-06-01

    Abstract A commercial low carbon steel material (P265GH) with application at industrial scale for natural gas delivery and transportation systems was analyzed in H2S atmosphere. The article proposed a new experimental cell in order to establish the behavior of the material in sulfur contaminated environment. In most of the industrial processes for gas purification the corrosion rate is speed up by the presence of S (sulfur) especially as ions or species like H2S. The H2S (hydrogen sulfide) is, beside a very toxic compound, a very active element in the acceleration of metallic materials deterioration especially in complex solicitations like pressure and temperature in the same time. For experiments we used a three electrodes cell with Na2SO4 + Na2S solution at pH 3 at room temperature (∼ 25 °C) to realize EIS (electrochemical impedance spectroscopy) and potentio-dynamic polarization experiments. Scanning electron microscopy and X-ray dispersive energy spectroscopy were used to characterize the metallic material surface exposed to experimental environment.

  13. Prediction of First-Year Corrosion Losses of Carbon Steel and Zinc in Continental Regions

    Directory of Open Access Journals (Sweden)

    Yulia M. Panchenko

    2017-04-01

    Full Text Available Dose-response functions (DRFs developed for the prediction of first-year corrosion losses of carbon steel and zinc (K1 in continental regions are presented. The dependences of mass losses on SO2 concentration, K = f([SO2], obtained from experimental data, as well as nonlinear dependences of mass losses on meteorological parameters, were taken into account in the development of the DRFs. The development of the DRFs was based on the experimental data from one year of testing under a number of international programs: ISO CORRAG, MICAT, two UN/ECE programs, the Russian program in the Far-Eastern region, and data published in papers. The paper describes predictions of K1 values of these metals using four different models for continental test sites under UN/ECE, RF programs and within the MICAT project. The predictions of K1 are compared with experimental K1 values, and the models presented here are analyzed in terms of the coefficients used in the models.

  14. Prediction of First-Year Corrosion Losses of Carbon Steel and Zinc in Continental Regions

    Science.gov (United States)

    Panchenko, Yulia M.; Marshakov, Andrey I.

    2017-01-01

    Dose-response functions (DRFs) developed for the prediction of first-year corrosion losses of carbon steel and zinc (K1) in continental regions are presented. The dependences of mass losses on SO2 concentration, K = f([SO2]), obtained from experimental data, as well as nonlinear dependences of mass losses on meteorological parameters, were taken into account in the development of the DRFs. The development of the DRFs was based on the experimental data from one year of testing under a number of international programs: ISO CORRAG, MICAT, two UN/ECE programs, the Russian program in the Far-Eastern region, and data published in papers. The paper describes predictions of K1 values of these metals using four different models for continental test sites under UN/ECE, RF programs and within the MICAT project. The predictions of K1 are compared with experimental K1 values, and the models presented here are analyzed in terms of the coefficients used in the models. PMID:28772784

  15. Influence of Carbon Content on Fatigue Strength of Drawn Steel Tubes for Small Once-Through Boiler

    Science.gov (United States)

    Yonekura, Daisuke; Fujie, Yuta; Murakami, Ri-Ichi; Tokunaga, Yukihiro

    Tension-tension fatigue tests were performed to examine the influence of carbon content on the fatigue properties of drawn specific steel tube (STB340) with/without post heat treatment for small once-through boiler. Two different carbon content steel tubes, C=0.06 and 0.12% were prepared. The as-received, as-drawn and post drawing heat treated series for each carbon content tube were prepared for fatigue test. The hardness, grain size and residual stress were measured for each series. As a result, the fatigue strength of as-received and as-drawn series showed a small difference between C=0.06 and 0.12% specimens. However, the post drawing heat treatment series showed obvious difference in the fatigue strength. The fatigue strength of higher carbon content tubes significantly decreased by the post drawing heat treatment, whereas the decrease of fatigue strength was little for lower carbon content heat treated tubes. The difference of fatigue strength was mainly caused by the degree of relaxation of work hardening by post heat treatment.

  16. Improved field emission properties of carbon nanotubes grown on stainless steel substrate and its application in ionization gauge

    Energy Technology Data Exchange (ETDEWEB)

    Li, Detian; Cheng, Yongjun [Science and Technology on Vacuum Technology and Physics Laboratory, Lanzhou Institute of Physics, Lanzhou 730000 (China); Wang, Yongjun, E-mail: wyjlxlz@163.com [Science and Technology on Vacuum Technology and Physics Laboratory, Lanzhou Institute of Physics, Lanzhou 730000 (China); Zhang, Huzhong [Science and Technology on Vacuum Technology and Physics Laboratory, Lanzhou Institute of Physics, Lanzhou 730000 (China); Dong, Changkun [Institute of Micro-Nano Structures and Optoelectronics, Wenzhou University, Wenzhou 325035 (China); Li, Da [Division of Advanced Nanomaterials, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215125 (China)

    2016-03-01

    Graphical abstract: - Highlights: • The high quality CNT arrays were successfully grown on conductive stainless steel substrates. • The CNT array grown on stainless steel substrate exhibited superior field emission properties. • A high vacuum level about 10–8 Pa was measured by resultant CNT-based ionization gauge. • The ionization gauge with CNT cathode demonstrated a high stability. - Abstract: Vertically aligned carbon nanotube (CNT) arrays were fabricated by chemical vapor deposition (CVD) technique on different substrates. Microstructures and field emission characteristics of the as-grown CNT arrays were investigated systematically, and its application in ionization gauge was also evaluated preliminarily. The results indicate that the as-grown CNT arrays are vertically well-aligned relating to the substrate surfaces, but the CNTs grown on stainless steel substrate are longer and more crystalline than the ones grown on silicon wafer substrate. The field emission behaviors of the as-grown CNT arrays are strongly dependent upon substrate properties. Namely, the CNT array grown on stainless steel substrate has better field emission properties, including lower turn on and threshold fields, better emission stability and repeatability, compared with the one grown on silicon wafer substrate. The superior field emission properties of the CNT array grown on stainless steel substrate are mainly attributed to low contact resistance, high thermal conductivity, good adhesion strength, etc. In addition, the metrological behaviors of ionization gauge with the CNT array grown on stainless steel substrate as an electron source were investigated, and this novel cathode ionization gauge extends the lower limit of linear pressure measurement to 10{sup −8} Pa, which is one order of magnitude lower than the result reported for the same of gauge with CNT cathode.

  17. Simultaneous life extension and crack monitoring of fatigue-damaged steel members using multifunctional carbon nanotube based composites

    Science.gov (United States)

    Ahmed, Shafique; Schumacher, Thomas; Thostenson, Erik T.; McConnell, Jennifer

    2017-04-01

    Steel structures including bridges are susceptible to cracking, particularly due to fatigue-sensitive details found in older designs. Therefore, one of the major challenges to keep those steel bridges in service is to rehabilitate existing and potential fatigue damage. There are several conventional approaches to extend the fatigue-life of damaged steel members, e.g., drilling a crack stop-hole to reduce the stress concentration at the crack tip as well as welding and bolting of steel plates or adhesive-bonding of fiber-reinforced polymers (FRP) to reduce the overall stresses. Improvement in material properties of FRP and adhesives make them a viable candidate to apply for extending the fatigue-life of steel members. However, drawbacks include the potential for debonding of the adhesive layer and/or interfaces between adhesive and adherents as well as difficulty in monitoring fatigue crack growth after rehabilitation. In this research, a holistic approach is proposed and evaluated for simultaneous extension of fatigue-life and monitoring by integrating a carbon nanotube (CNT)-based sensing layer with an adhesively-bonded FRP reinforcement. CNT-based sensing layers have a nerve-like electric resistance network, which enables distributed sensing capabilities to monitor stress levels, crack growth, and damage progression. Using laboratory-scale experiments, the simultaneous fatigue-life extension and crack monitoring capability of multifunctional CNT-based composites was evaluated. This paper introduces the fundamental concept of integrated fatigue-rehabilitation and monitoring of steel members, presents a laboratory-scale experiment to demonstrate the feasibility and effectiveness, and discusses challenges for implementation in real structures.

  18. Precipitation of NbC and effect of Mn on the strength properties of hot strip HSLA low carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thillou, V.; Hua, M.; Garcia, C.I.; DeArdo, A.J. [Pittsburgh Univ., PA (United States). Basic Metals Process. Res. Inst.; Perdrix, C.

    1998-10-01

    Two low-carbon microalloyed steels were investigated: 0.07C-0.02Nb-0.33Mn and 0.07C-0.028Nb-1.1Mn. The two steels were hot rolled in a similar way, followed by either air cooling to room temperature (ACRT) or accelerated cooling (AC) to 680 C and held isothermally at 650 C for various times prior to ACRT. The mechanical properties of the steels in their fully-processed condition were evaluated. As expected, the steel with the higher Mn content showed the highest tensile (YS and UTS) properties for all processing conditions. The results of this study also indicated that the tensile properties of both steels remained unchanged, prior to and after the isothermal treatments. The central goal of this study was to conduct a detailed microstructural analysis which could help in the understanding of the observed mechanical properties. The results from the ACRT samples after hot rolling revealed two distinct precipitation sequences: (i) precipitation of fine NbC (5 nm in average size) in austenite, and (ii) interphase and multivariant precipitation of NbC in ferrite. The samples which were AC and then held isothermally also exhibited fine NbC precipitates. All the precipitates observed in these samples had formed in austenite. The absence of the Baker-Nutting (B-N) orientation relationship clearly confirmed that precipitation in ferrite did not take place. Atom probe analysis of the precipitates revealed that the stoichiometry of the precipitates was close to NbC{sub 0.9}. From the detailed TEM microstructural analysis, all the hardening increments contributing to the yield strength of the steels were computed the results showed a good agreement with the measured tensile properties. (orig.) 19 refs.

  19. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

    Science.gov (United States)

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  20. Low carbon steel corrosion damage prediction in rural and urban environments

    Directory of Open Access Journals (Sweden)

    Díaz, V.

    2003-12-01

    Full Text Available This paper presents an Artificial Neural Network (ANN model for the damage function of carbon steel, expressed in μm of corrosion penetration as a function of environmental variables. Working in the context of the Iberoamerican Atmospheric Corrosion Map Project, the experimental data comes as result of the corrosion of low alloy steel subtracts in three test sites in Uruguay, South America. In addition, we included experimental values obtained from short time kinetics studies, corresponding to special series from one of the sites. The ANN numerical model shows attractive results regarding goodness of fit and residual distributions. It achieves a RMSE value of 0.5 μm while a classical regression model lies in the range of 4.1 μm. Furthermore, a properly adjusted ANN model can be useful in the prediction of corrosion damage under different climatological and pollution conditions, while linear models cannot.

    Este artículo presenta la metodología de las redes neuronales artificiales (RNA como solución para el modelado de los valores experimentales obtenidos en los procesos de corrosión atmosférica. Se desarrolla el modelo de RNA para la función de daño, expresada en μm de penetración para el acero de bajo carbono en función de las variables medioambientales, en el contexto del Proyecto MICAT (Mapa Iberoamericano de Corrosión Atmosférica y programas de experimentación propios. Los datos experimentales son resultado de los estudios de calibración sobre sustratos ferrosos en tres sitios del territorio uruguayo, Sudamérica. Se incluyen, además, los valores experimentales obtenidos en los estudios de cinéticas iniciales, correspondientes a series especiales de cortos tiempos de exposición en una de las estaciones de ensayo. El modelo numérico de RNA muestra resultados con un valor de RMSE de 0,5 μm, en tanto el modelo de regresión clásico arroja un valor de 4,1 μm.