Gap conductance in Zircaloy-clad LWR fuel rods

International Nuclear Information System (INIS)

Ainscough, J.B.

1982-04-01

This report describes the procedures currently used to calculate fuel-cladding gap conductance in light water reactor fuel rods containing pelleted UO 2 in Zircaloy cladding, under both steady-state and transient conditions. The relevant theory is discussed together with some of the approximations usually made in performance modelling codes. The state of the physical property data which are needed for heat transfer calculations is examined and some of the relevant in- and out-of-reactor experimental work on fuel rod conductance is reviewed

Oxidation of Zircaloy-4 under limited steam supply at 1000 and 13000C

International Nuclear Information System (INIS)

Uetsuka, H.

1984-12-01

With the view of examining the oxidation behavior of Zircaloy-4 under limited steam supply occurring in severe accidents of LWRs, Zircaloy-4 cladding specimens were examined at the isothermal oxidation temperatures of 1000 and 1300 0 C under a steam atmosphere, flowing at a reduced and constant rate in the range of 3proportional170 mg/cm 2 xmin. The effect of steam starvation, which was restricted to very low levels of steam supply rate, was observed at the two examined temperatures. And the critical supply rate of steam starvation was evaluated to be 13 and 20 mg/cm 2 xmin for the oxidation at 1000 and 1300 0 C, respectively. Variation of the oxidation duration between 2 and 60 min at 1000 0 C allowed to compare the reaction kinetics for three different rates of steam supply. The short-term results confirmed the reduced reaction rates for the lower steam supplies. At the longer times, however, a clear trend towards linear kinetics was observed for the lower supplies. This can be interpreted as the result of earlier breakaway transition under limited steam supply. In the test at 1300 0 C, an acceleration of the oxidation rate was measured for the specified steam supply rate between 20 and 60 mg/cm 2 xmin. This related strongly with high hydrogen concentration in the atmosphere. Hydrogen blanketing - the retarding effect of hydrogen on Zircaloy oxidation - was not identified in the examined temperature range. (orig./HP) [de

Experimental study of the deformation of Zircaloy PWR fuel rod cladding under mainly convective cooling

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.

1982-01-01

Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 915 degree C in flowing steam at atmospheric pressure. Internal test pressures were in the range 0.69 to 11.0 MPa. The length of cladding strained 33 percent or more was greatest (about 20 times the original diameter) when the initial pressure was 1.38/plus or minus/0.17MPa. This results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilizing the deformation or partial superplastic deformation, or both. For adjacent rods in a fuel assembly not to touch at any temperature, the pressure would have to be less than about 1 MPa. These results are compared with those form multirod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behavior of fuel elements in a loss-of-coolant accident are outlined. 37 refs

Experimental study of the deformation of Zircaloy PWR fuel rod cladding under mainly convective cooling

Energy Technology Data Exchange (ETDEWEB)

Hindle, E.D.; Mann, C.A.

1982-01-01

Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 915 degree C in flowing steam at atmospheric pressure. Internal test pressures were in the range 0.69 to 11.0 MPa. The length of cladding strained 33 percent or more was greatest (about 20 times the original diameter) when the initial pressure was 1.38/plus or minus/0.17MPa. This results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilizing the deformation or partial superplastic deformation, or both. For adjacent rods in a fuel assembly not to touch at any temperature, the pressure would have to be less than about 1 MPa. These results are compared with those form multirod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behavior of fuel elements in a loss-of-coolant accident are outlined. 37 refs.

Deformation and collapse of zircaloy fuel rod cladding into plenum axial gaps

International Nuclear Information System (INIS)

Pfennigwerth, P.L.; Gorscak, D.A.; Selsley, I.A.

1983-01-01

To minimize support structure, blanket and reflector fuel rods of the thoria urania-fueled Light Water Breeder Reactor (LWBR) were designed with non-freestanding Zircaloy-4 cladding. An analytical model was developed to predict deformation of unirradiated cladding into axial gaps of fuel rod plenum regions where it is unsupported. This model uses the ACCEPT finite element computer program to calculate elastic-plastic deformation of cladding due to external pressure. The finite element is 20-node, triquadratic, isoparametric, and 3-dimensional. Its curved surface permits accurate modeling of the tube geometry, including geometric nonuniformities such as circumferential wall thickness variation and initial tube out-of-roundness. Progressive increases in axial gap length due to cladding elongation and fuel stack shrinkage are modeled, as are deformations of fuel pellets and stainless steel support sleeves which bound plenum axial gaps in LWBR type blanket fuel rods. Zircaloy-4 primary and secondary thermal creep representations were developed from uniaxial creep testing of fuel rod tubing. Creep response to multi-axial loading is modeled with a variation of Hill's formulation for anisotropic materials. Coefficients accounting for anisotropic thermal creep in Zircaloy-4 tubes were developed from creep testing of externally pressurized tubes having fixed axial gaps in the range 2.5 cm to 5.7 cm and radial clearances over simulated fuel pellets ranging from zero to 0.089 mm. (orig./RW)

Zircaloy-sheathed element rods fitted with thermo-couples; Barre combustible a thermocouple gainee de zircaloy

Energy Technology Data Exchange (ETDEWEB)

Bernardy de Sigoyer, B; Jacques, F; Thome, P [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1963-07-01

In order to carry out thermal conductivity measurements on UO{sub 2} in conditions similar to those under which fuel rods are used, it was necessary to measure the temperature at the interior of a fuel element sheathed in zircaloy. The temperatures are taken with Thermocoax type thermocouples, that is to say fitted with a very thin sheath of stainless steel or Inconel. It is known also that fusion welding of zircaloy onto stainless steel is impossible and that high temperature welded joints are very difficult because of their aggressiveness. The technique used consists in brazing the thermocouples to relatively large stainless steel parts and then joining these plugs by electron bombardment welding to diffused stainless steel-zircaloy couplings. The properties of these diffused couplings and of the brazed joints were studied; the various stages in the fabrication of the containers are also described. (authors) [French] Pour des mesures de conductivite thermique de l'UO{sub 2} dans des conditions voisines du fonctionnement des barres combustibles, il s'agissait de mesurer la temperature a l'interieur d'un element combustible gaine de zircaloy. Les prises de temperature sont faites par thermocouples du type Thermocoax, c'est-a-dire pourvu d'une gaine tres mince en inox ou inconel. Par ailleurs on sait que le soudage par fusion du zircaloy sur l'inox est impossible et que les brasures a haute temperature sont difficiles car tres agressives. La technique utilisee consiste a braser les thermocouples sur des pieces en inox relativement massives et de rapporter par soudage au bombardement electronique ces bouchons sur des raccords diffuses zircaloy-inox. Les proprietes de ces raccords diffuses et celles de joints brases ont ete etudiees; on expose egalement les diverses etapes de fabrication des containers. (auteurs)

High-temperature oxidation of Zircaloy in hydrogen-steam mixtures

International Nuclear Information System (INIS)

Chung, H.M.; Thomas, G.R.

1982-09-01

Oxidation rates of Zircaloy-4 cladding tubes have been measured in hydrogen-steam mixtures at 1200 to 1700 0 C. For a given isothermal oxidation temperature, the oxide layer thicknesses have been measured as a function of time, steam supply rate, and hydrogen overpressure. The oxidation rates in the mixtures were compared with similar data obtained in pure steam and helium-steam environments under otherwise identical conditions. The rates in pure steam and helium-steam mixtures were equivalent and comparable to the parabolic rates obtained under steam-saturated conditions and reported in the literature. However, when the helium was replaced with hydrogen of equivalent partial pressure, a significantly smaller oxidation rate was observed. For high steam-supply rates, the oxidation kinetics in a hydrogen-steam mixture were parabolic, but the rate was smaller than for pure steam or helium-steam mixtures. Under otherwise identical conditions, the ratio of the parabolic rate for hydrogen-steam to that for pure steam decreased with increasing temperature and decreasing steam-supply rate

Interaction between aluminium oxide pellets and Zircaloy tubes in steam atmospheres at temperatures above 12000C

International Nuclear Information System (INIS)

Hagen, S.; Hofmann, P.; Schanz, G.; Sepold, L.

1988-09-01

The burnable poison rods in light water reactors (LWR) consist of Al 2 O 3 /B 4 C pellets surrounded by Zircaloy-4 cladding tubes. In the Al 2 O 3 /B 4 C pellets of a LWR rod alumina is the main constituent (98.6 wt.-%) whereas boron carbide acts as neutron absorber. Failure of the Al 2 O 3 /Zircaloy test rods started at 1350 0 C when first droplets of molten material were observed running down the test bundle forming bundle blockages upon solidification. Post test examinations revealed that the process of liquefaction was initiated by a reduction of alumina by Zircaloy resulting in a (Zr, Al, O) melt which decomposed on cooldown into two metallic phases, a (Zr, Al) alloy and oxygen-stabilized a-Zr(O). The components of an extremely porous ceramic melt were also Zr, Al, and oxygen but with a higher oxygen content compared to the metallic melt. The ceramic melt decomposes on cooldown into an Al 2 O 3 /ZrO 2 eutectic with various amounts of primary constituents. Other types of relocated material were due to melting of essentially unreacted Zircaloy cladding and to debris formation by fracturing of oxidized cladding and Al 2 O 3 pellets stack residues. The interactions between Al 2 O 3 and Zircaloy occurring in a burnable poison rod are furthermore important for the behavior of the entire LWR core because the generated metals are able to attack the UO 2 chemically and dissolve or liquefy the fuel even below the melting point of Zircaloy (1760 0 C). As a result, fuel elements which contain burnable poison rods are expected to fail under severe accident conditions at about 1500 0 C. (orig./HP) [de

The deformation of Zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-08-01

Simulated PWR fuel rods clad with Zircaloy-4 were tested under convective steam cooling conditions, by pressurising to 0.69-2.07MPa (100-300lb/in 2 ), then ramping at 10 0 C/s to various temperatures in the region 800-955 0 C and holding until either 600 s elapsed or rupture occurred. The length of cladding strained 33% or more was greatest (about 20 times the original diameter) when the initial internal pressure was 1.38+-0.17 PMa (200+-25lb/in 2 ), and the temperature 885 0 C. It is thought that this results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilising the deformation and/or partial superplastic deformation. To avoid adjacent rods in a fuel assembly touching at any temperature, the pressure would have to be less than about 1MPa (145 1b/in 2 ). If the pressure was 1.38MPa (200lb/in 2 ) then the rods would not swell sufficiently to touch if the temperature did not exceed about 840 0 C. (author)

TEM/STEM study of Zircaloy-2 with protective FeAl(Cr) layers under simulated BWR environment and high-temperature steam exposure

Science.gov (United States)

Park, Donghee; Mouche, Peter A.; Zhong, Weicheng; Mandapaka, Kiran K.; Was, Gary S.; Heuser, Brent J.

2018-04-01

FeAl(Cr) thin-film depositions on Zircaloy-2 were studied using transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) with respect to oxidation behavior under simulated boiling water reactor (BWR) conditions and high-temperature steam. Columnar grains of FeAl with Cr in solid solution were formed on Zircaloy-2 coupons using magnetron sputtering. NiFe2O4 precipitates on the surface of the FeAl(Cr) coatings were observed after the sample was exposed to the simulated BWR environment. High-temperature steam exposure resulted in grain growth and consumption of the FeAl(Cr) layer, but no delamination at the interface. Outward Al diffusion from the FeAl(Cr) layer occurred during high-temperature steam exposure (700 °C for 3.6 h) to form a 100-nm-thick alumina oxide layer, which was effective in mitigating oxidation of the Zircaloy-2 coupons. Zr intermetallic precipitates formed near the FeAl(Cr) layer due to the inward diffusion of Fe and Al. The counterflow of vacancies in response to the Al and Fe diffusion led to porosity within the FeAl(Cr) layer.

Temperature estimates from the zircaloy oxidation kinetics in the α plus β phase region

International Nuclear Information System (INIS)

Olsen, C.S.

1981-01-01

Oxidation rates of zircaloy in steam were measured at temperatures between 961 and 1264 K and for duration times between 25 and 1900 seconds in order to calculate, in conjunction with measurements from postirradiation metallographic examination, the prior peak temperatures of zircaloy fuel rod cladding. These temperature estimates will be used in light water reactor research programs to assess (a) the accuracy of temperature measurements of fuel rod cladding peak temperatures from thermocouples attached to the surface during loss-of-coolant experiments (LOCEs), (b) the perturbation of the fuel rod cladding LOCE temperature history caused by the presence of thermocouples, and (c) the measurements of cladding azimuthal temperature gradients near thermocouple locations

Temperature estimates from the Zircaloy oxidation kinetics in the α plus β phase region

International Nuclear Information System (INIS)

Olsen, C.S.

1981-01-01

Oxidation rates of Zircaloy in steam were measured at temperatures between 961 and 1264 K and for duration times between 25 and 1900 seconds in order to calculate, in conjunction with measurements from postirradiation metallographic examination, the prior peak temperatures of Zircaloy fuel rod cladding. These temperature estimates will be used in light water reactor research programs to assess (a) the accuracy of temperature measurements of fuel rod cladding peak temperatures from thermocouples attached to the surface during loss-of-coolant experiments (LOCEs), (b) the perturbation of the fuel rod cladding LOCE temperature history caused by the presence of thermocouples, and (c) the measurements of cladding azimuthal temperature gradients near the thermocouple locations

The accelerated oxidation of zircaloy-4 at 700∼900 .deg. C in high pressure steam

International Nuclear Information System (INIS)

Kim, K. P.; Park, K. H.

1999-01-01

To find the effect of pressure on the high temperature oxidation of zircaloy-4, an autoclave capable of measuring the degree of oxidation at high temperatures and high pressure was manufactured. The specimens used in experiments are commercially available Zircaloy-4 used in Kori nuclear power plants. All the measurements were done at 700∼900 .deg. C in steam. Pressure effects were noticed. The oxide thickness was much thicker in high pressure steam, comparing to that in the 1 atm steam. And, the higher is the steam pressure, the thicker becomes the oxide. The enhancement of oxide growth rate at 700∼900 .deg. C in high pressure steam is approximately propotion to the power of 1.0∼1.6 of the ratio of experimental steam pressure to critical steam pressure. There is a critical steam pressure above that the oxidation rate enhances. The critical steam pressure was measured as 30∼40 bar. The enhanced oxidation seems from the oxide cracking due to the tetragonal to monoclinic phase transformation at high pressure steam

Pressure effects on high temperature steam oxidation of Zircaloy-4

International Nuclear Information System (INIS)

Park, Kwangheon; Kim, Kwangpyo; Ryu, Taegeun

2000-01-01

The pressure effects on Zircaloy-4 (Zry-4) cladding in high temperature steam have been analyzed. A double layer autoclave was made for the high pressure, high temperature oxidation tests. The experimental test temperature range was 700 - 900 deg C, and pressures were 0.1 - 15 MPa. Steam partial pressure turns out to be an important one rather than total pressure. Steam pressure enhances the oxidation rate of Zry-4 exponentially. The enhancement depends on the temperature, and the maximum exists between 750 - 800 deg C. Pre-existing oxide layer decreases the enhancement about 40 - 60%. The acceleration of oxidation rate by high pressure team seems to be originated from the formation of cracks by abrupt transformation of tetragonal phase in oxide, where the un-stability of tetragonal phase comes from the reduction of surface energy by steam. (author)

Experiments on the quench behavior of fuel rods

International Nuclear Information System (INIS)

Hofmann, P.; Noack, V.; Burbach, J.; Metzger, H.

1995-01-01

Because of the importance of the observed reflood phenomena for safety of current and future LWRs, the Forschungszentrum Karlsruhe (FZKA) started a program to investigate the mechanisms of quench-induced oxidation of Zircaloy. A small scale test-rig was designed and built in which it is possible to quench single Zircaloy rods by water and steam. The report describes the status of this work in May 1995. Some experimental results are presented. (orig./HP)

Experiments on the quench behavior of fuel rods

Energy Technology Data Exchange (ETDEWEB)

Hofmann, P.; Noack, V.; Burbach, J.; Metzger, H.

1995-08-01

Because of the importance of the observed reflood phenomena for safety of current and future LWRs, the Forschungszentrum Karlsruhe (FZKA) started a program to investigate the mechanisms of quench-induced oxidation of Zircaloy. A small scale test-rig was designed and built in which it is possible to quench single Zircaloy rods by water and steam. The report describes the status of this work in May 1995. Some experimental results are presented. (orig./HP)

Fracture of Zircaloy cladding by interactions with uranium dioxide pellets in LWR fuel rods. Technical report 10

International Nuclear Information System (INIS)

Smith, E.; Ranjan, G.V.; Cipolla, R.C.

1976-11-01

Power reactor fuel rod failures can be caused by uranium dioxide fuel pellet-Zircaloy cladding interactions. The report summarizes the current position attained in a detailed theoretical study of Zircaloy cladding fracture caused by the growth of stress corrosion cracks which form near fuel pellet cracks as a consequence of a power increase after a sufficiently high burn-up. It is shown that stress corrosion crack growth in irradiated Zircaloy must be able to proceed at very low stress intensifications if uniform friction effects are operative at the fuel-cladding interface, when the interfacial friction coefficient is less than unity, when a symmetric distribution of fuel cracks exists, and when symmetric interfacial slippage occurs (i.e., ''uniform'' conditions). Otherwise, the observed fuel rod failures must be due to departures from ''uniform'' conditions, and a very high interfacial friction coefficient and particularly fuel-cladding bonding, are means of providing sufficient stess intensification at a cladding crack tip to explain the occurrence of cladding fractures. The results of the investigation focus attention on the necessity for reliable experimental data on the stress corrosion crack growth behavior of irradiated Zircaloy, and for further investigations on the correlation between local fuel-cladding bonding and stress corrosion cracking

The hydrogen generated as a gas and storage in Zircaloy during steam quenching

International Nuclear Information System (INIS)

Garcia, Eduardo A.

2000-01-01

A simple one-dimensional diffusion model has been developed for the complex process of Zircaloy oxidation during steam quenching, calculating the hydrogen liberated as a gas and the hydrogen stored in the metal. The model was developed on the basis of small-scale separate-effects quench experiments performed at Forschungszentrum Karlsruhe. The new oxide surface and the new metallic surface produced by cracking of the oxide during quenching are calculated for each experiment performed at 1200 centigrade, 1400 centigrade and 1600 centigrade using as-received Zircaloy-4 (no pre-oxidation) and with Zircaloy specimens pre-oxidized to give oxide thickness of 100μm and 300μm. The results are relevant to accident management in nuclear power plants. (author)

A study on the reaction of Zircaloy-4 tube with hydrogen/steam mixture

Science.gov (United States)

Lee, Ji-Min; Kook, Dong-Hak; Cho, Il-Je; Kim, Yong-Soo

2017-08-01

In order to fundamentally understand the secondary hydriding mechanism of zirconium alloy cladding, the reaction of commercial Zircaloy-4 tubes with hydrogen and steam mixture was studied using a thermo-gravimetric analyser with two variables, H2/H2O ratio and temperature. Phenomenological analysis revealed that in the steam starvation condition, i.e., when the H2/H2O ratio is greater than 104, hydriding is the dominant reaction and the weight gain increases linearly after a short incubation time. On the other hand, when the gas ratio is 5 × 102 or 103, both hydriding and oxidation reactions take place simultaneously, leading to three distinct regimes: primary hydriding, enhanced oxidation, and massive hydriding. Microstructural changes of oxide demonstrate that when the weight gain exceeds a certain critical value, massive hydriding takes place due to the significant localized crack development within the oxide, which possibly simulates the secondary hydriding failure in a defective fuel operation. This study reveals that the steam starvation condition above the critical H2/H2O ratio is only a necessary condition for the secondary hydriding failure and, as a sufficient condition, oxide needs to grow sufficiently to reach the critical thickness that produces substantial crack development. In other words, in a real defective fuel operation incident, the secondary failure is initiated only when both steam starvation and oxide degradation conditions are simultaneously met. Therefore, it is concluded that the indispensable time for the critical oxide growth primarily determines the triggering time of massive hydriding failure.

Zirconium metal-water oxidation kinetics. V. Oxidation of Zircaloy in high pressure steam

International Nuclear Information System (INIS)

Pawel, R.E.; Cathcart, J.V.; Campbell, J.J.; Jury, S.H.

1977-12-01

A series of scoping tests to determine the influence of steam pressure on the isothermal oxidation kinetics of Zircaloy-4 PWR tubing was undertaken. The oxidation experiments were conducted in flowing steam at 3.45, 6.90, and 10.34 MPa (500, 1000, and 1500 psi) at 905 0 C (1661 0 F), and at 3.45 and 6.90 MPa at 1101 0 C (2014 0 F). A comparison of the results of these experiments with those obtained for oxidation in steam at atmospheric pressure under similar conditions indicated that measurable enhancement of the oxidation rate occurred with increasing pressure at 905 0 C, but not at 1100 0 C

Zircaloy PWR fuel cladding deformation tests under mainly convective cooling conditions

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.

1980-01-01

In a loss-of-coolant accident the temperature of the cladding of the fuel rods may rise to levels (650-810 0 C) where the ductility of Zircaloy is high (approximately 80%). The net outward pressure which will obtain if the coolant pressure falls to a small fraction of its normal working value produces stresses in the cladding which can result in large strain through secondary creep. An earlier study of the deformation of specimens of PWR Zircaloy cladding tubing 450 mm long under internal pressure had shown that strains of over 50% could be produced over considerable lengths (greater than twenty tube diameters). Extended deformation of this sort might be unacceptable if it occurred in a fuel element. The previous tests had been carried out under conditions of uniform radiative heat loss, and the work reported here extends the study to conditions of mainly convective heat loss believed to be more representative of a fuel element following a loss of coolant. Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 845 0 C in flowing steam at atmospheric pressure. Internal test pressures were in the range 2.9-11.0 MPa (400-1600 1b/in 2 ). Maximum strains were observed of the same magnitude as those seen in the previous tests, but the shape of the deformation differed; in these tests the deformation progressively increased in the direction of the steam flow. These results are compared with those from multi-rod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behaviour of fuel elements in a loss-of-coolant accident are outlined. (author)

The effect of small specimen volume on the deformation of Zircaloy-4 PWR cladding under mainly convective cooling by steam

International Nuclear Information System (INIS)

Oakden, M.M.; Reynolds, A.E.

1983-01-01

Creep rupture tests were performed in flowing steam on single rod specimens of 17x17 type PWR Zircaloy-4 cladding 460 mm long. They were tested at temperatures between 640 deg.C and 985 deg.C with internal pressures in the range 1.00-9.65 MPa (gauge) (145-1400 lb/in 2 ). The internal free volume was limited to 2.9 ml. Axially extended 'carrot' shaped deformations were produced, the range of temperatures and pressures over which these occurred was found to be similar to that observed in previous tests conducted with a much larger free volume. The main result of limiting the internal volume was that straining of the specimens was accompanied by a more rapid drop in the internal pressure than occurred previously, and which reduced the extent of the deformation compared with that seen in the earlier work. However, diametral strains in excess of 33% were observed which would result in mechanical interaction of neighbouring bulges if this occurred in a multi-rod array. (author)

Review of zircaloy oxidation

Energy Technology Data Exchange (ETDEWEB)

Iglesias, F.C. [Royal Military College of Canada, Kingston, Ontario (Canada); Lewis, B.J. [Univ. of Ontario Inst. of Technology, Faculty of Energy Systems and Nuclear Science, Oshawa, Ontario (Canada)

2013-07-01

This paper provides an overview of the kinetics for Zircaloy clad oxidation behaviour in steam and air during reactor accident conditions. The generation of chemical heat from metal/water reaction is considered. The effect of internal clad oxidation due to Zircaloy/UO{sub 2} interaction is also discussed. Low-temperature oxidation of Zircaloy due to water-side corrosion is further described. (author)

Oxidation of Zircaloy-4 in steam-nitrogen mixtures at 600-1200 °C

Science.gov (United States)

Steinbrueck, Martin; da Silva, Fabio Oliveira; Grosse, Mirco

2017-07-01

High-temperature oxidation of zirconium alloys in steam-nitrogen atmospheres may be relevant during various nuclear accident scenarios. Therefore, isothermal oxidation tests with Zircaloy-4 in steam-nitrogen mixtures have been performed at 600, 800, 1000, and 1200 °C using thermogravimetry. The gas compositions were varied between 0 and 100 vol% nitrogen including 0.1 and 90 vol%. The strong effect of nitrogen on the oxidation kinetics of zirconium alloys was confirmed in these tests in mixed steam-nitrogen atmospheres. Even very low concentrations of nitrogen (starting from less than 1 vol%) strongly increase reaction kinetics. Nitrogen reduces transition time from protective to non-protective oxide scale (breakaway). The formation of zirconium nitride, ZrN, and its re-oxidation is the main reason for the highly porous oxide scales after transition. The results of this study have shown the safety relevant role of nitrogen during severe accidents and, more generally, suggest the need of using well controlled gas atmospheres for experiments on oxidation of zirconium alloys.

Zircaloy oxidation studies

International Nuclear Information System (INIS)

Prater, J.T.; Beauchamp, R.H.; Saenz, N.T.

1985-06-01

The oxidation kinetics of Zircaloy-4 in steam have been determined at 1300-2400 0 C. Growth of the ZrO 2 and α-Zr layers display parabolic behavior over the entire temperature range studied. A discontinuity in the oxidation kinetics at 1510 0 C causes rates to increase above those previously established by the Baker-Just relationship. This increase coincides with the tetragonal-to-cubic phase transformation in ZrO/sub 2-x/. No discontinuity in the oxide growth rate is observed upon melting of Zr(0). The effects of temperature gradients have been taken into account and corrected values representative of near-isothermal conditions have been computed

Investigation of the high temperature steam oxidation of Zircaloy 4 cladding tubes

International Nuclear Information System (INIS)

Leistikow, S.; Berg, H. v.; Kraft, R.; Pott, E.; Schanz, G.

1979-01-01

Also for the ORNL Zircaloy 4 cladding material, an intermediate decrease of the proportion of the ZrO 2 /α-phase layer was found, followed by an drastic increase when the breakaway of the ZrO 2 -scale occurred. Other reasons for small divergencies were evaluated, for instance temperature and time measurements, metallographic evaluation of layer thicknesses, consequences of one-sided (ORNL) and double-sided (KfK) oxidation. The so-called anomalous effect of steam oxidation during temperature transients was reproduced qualitatively and-in case that a reduced gain of oxygen was observed-explained by the predominant existence of the monoclinic oxide phase. The creep-rupture tests below 800 0 C showed a moderate prolongation of time-to-rupture when the tests were performed in steam (or after preoxidation in steam) instead of argon. Also slightly reduced maximum circumferential strain could be measured. (orig./RW) [de

Oxidation of Zircaloy-4 in steam-nitrogen mixtures at 600–1200 °C

Energy Technology Data Exchange (ETDEWEB)

Steinbrueck, Martin, E-mail: martin.steinbrueck@kit.edu; Oliveira da Silva, Fabio; Grosse, Mirco

2017-07-15

High-temperature oxidation of zirconium alloys in steam-nitrogen atmospheres may be relevant during various nuclear accident scenarios. Therefore, isothermal oxidation tests with Zircaloy-4 in steam-nitrogen mixtures have been performed at 600, 800, 1000, and 1200 °C using thermogravimetry. The gas compositions were varied between 0 and 100 vol% nitrogen including 0.1 and 90 vol%. The strong effect of nitrogen on the oxidation kinetics of zirconium alloys was confirmed in these tests in mixed steam-nitrogen atmospheres. Even very low concentrations of nitrogen (starting from less than 1 vol%) strongly increase reaction kinetics. Nitrogen reduces transition time from protective to non-protective oxide scale (breakaway). The formation of zirconium nitride, ZrN, and its re-oxidation is the main reason for the highly porous oxide scales after transition. The results of this study have shown the safety relevant role of nitrogen during severe accidents and, more generally, suggest the need of using well controlled gas atmospheres for experiments on oxidation of zirconium alloys.

Secondary hydriding of defected zircaloy-clad fuel rods

International Nuclear Information System (INIS)

Olander, D.R.; Vaknin, S.

1993-01-01

The phenomenon of secondary hydriding in LWR fuel rods is critically reviewed. The current understanding of the process is summarized with emphasis on the sources of hydrogen in the rod provided by chemical reaction of water (steam) introduced via a primary defect in the cladding. As often noted in the literature, the role of hydrogen peroxide produced by steam radiolysis is to provide sources of hydrogen by cladding and fuel oxidation that are absent without fission-fragment irradiation of the gas. Quantitative description of the evolution of the chemical state inside the fuel rod is achieved by combining the chemical kinetics of the reactions between the gas and the fuel and cladding with the transport by diffusion of components of the gas in the gap. The chemistry-gas transport model provides the framework into which therate constants of the reactions between the gases in the gap and the fuel and cladding are incorporated. The output of the model calculation is the H 2 0/H 2 ratio in the gas and the degree of claddingand fuel oxidation as functions of distance from the primary defect. This output, when combined with a criterion for the onset of massive hydriding of the cladding, can provide a prediction of the time and location of a potential secondary hydriding failure. The chemistry-gas transport model is the starting point for mechanical and H-in-Zr migration analyses intended to determine the nature of the cladding failure caused by the development of the massive hydride on the inner wall

Zircaloy-4 corrosion in PWR's

International Nuclear Information System (INIS)

Fyfitch, S.; Smalley, W.R.; Roberts, E.

1985-01-01

Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

Oxidation-induced deformation of zircaloy-4 tubing in steam in the temperature range 600-1000 degree C

International Nuclear Information System (INIS)

Aly, A.E.; Hussein, A.G.; EL-Raghy, S.M.; EL-Sayed, A.A.; EL-Banna, O.A.

1992-01-01

The oxidation-induced deformation of zircaloy-4 (zry-4) tubing in steam has been studied in the temperature range 600 to 1000 degree C. The induced deformation has been measured in both radial and axial directions of the tube. The effect of hydrogen addition to steam was also investigated. The oxidation-induced deformation has been characterized by uniform and non-uniform (distortion) strain period. During the uniform strain period the radial strain kinetics were found in general, to be parallel to the oxidation kinetics. The axial strain (δA) induced by oxidation was found to be always lower than the radial strain (εR). The addition of 5% by volume hydrogen to steam leads to an increase in the oxidation rate and to a decrease in the degree of anisotropy between radial and axial strains

The effect of oxide microstructure on kinetic transition in out-of-pile steam corrosion test for Zircaloy-2 and Nb-added Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Nanikawa, Shuichi [Japan Nuclear Fuel Co. Ltd., Yokosuka, Kanagawa (Japan); Etoh, Yoshinori [Japan Nuclear Fuel Co. Ltd., Yokohama, Kanagawa (Japan)

2001-06-01

In order to study the mechanism of kinetic transition of corrosion rate for zirconium alloys, oxide films formed on Zircaloy-2 (Zry-2) and Nb-added Zircaloy-2 (0.5Nb/Zry-2) in steam at 673 K and 10.3 MPa were examined with TEM and SIMS. Kinetic transition occurred at almost the same oxide thicknesses for both Zry-2 and 0.5Nb/Zry-2, but the corrosion rate after the transitions were quite different for the two alloys. Zircaloy-2 showed cyclical oxidation, while the weight gain of 0.5Nb/Zry-2 increased linearly. The morphology and crystal structure were similar for the oxides of the two alloys and both the oxide films still mainly consisted of columnar grains even after the transition. Interface layers which mainly consisted of {alpha}-Zr crystallites were observed for both alloys and the oxygen content in the interface layers increased after the transition. The solute concentrations of Fe, Cr and Ni became higher, accompanying the increase of oxygen concentrations at columnar grain boundaries in the oxide films after the transition for 0.5Nb/Zry-2. It was thought that the properties of grain boundaries of the 0.5Nb/Zry-2 oxide films changed after the transition, and the increase in oxygen diffusivity at grain boundaries caused the linear increase in weight gain. (author)

The oxidation kinetics of zircaloy - 4 under isothermal conditions

International Nuclear Information System (INIS)

Santos, A.M.M. dos; Cardoso, P.E.

1982-01-01

The oxidation kinetics of zircaloy-4 tubes was studied by means of isothermal tests in the temperature interval 500 0 C to 900 0 C. Dry oxygen and water steam, were used as oxidant agents. The results show that the oxidation kinetics law exhibits a behaviour from cubic to parabolic in the range of the time and temperatures of the experiment. Dry oxygen shows a stronger oxidation effect than water steam. A special mechanical test to study the embrittlement effect in the small samples of zircaloy tubes was used. (Author) [pt

Laboratory simulation of rod-to-rod mechanical interactions during postulated loss-of-coolant accidents in a PWR involving cladding oxidation

International Nuclear Information System (INIS)

Hindle, E.D.; Haste, T.J.; Harrison, W.R.

1987-01-01

Creep deformation of Zircaloy cladding in postulated PWR loss-of-coolant accidents may lead to rod-to-rod mechanical interactions. Tests have been performed in the electrically heated FOURSQUARE rig at 750 0 C and 850 0 C in steam to investigate this effect. Conservatisms inherent in a simple 'square with rounded corners' coolant channel blockage model have been quantified; about 5-10% flow area may remain even at strains which in ideal circumstances would give total blockage. Reduction of average burst strains produced by an oxide layer (up to 13 μm) has been demonstrated, resulting from strain concentration at oxide cracks. (author)

Investigation of in-pile formed corrosion films on zircaloy fuel-rod claddings by impedance spectroscopy and galvanostatic anodization

International Nuclear Information System (INIS)

Gebhardt, O.

1993-01-01

Hot-cell investigations have been executed to study the corrosion behaviour of irradiated Zircaloy fuel-rod claddings by impedance spectroscopy and galvanostatic anodization. The thickness of the compact oxide at the metal/oxide interface and the thickness of the minimum barrier oxide have been determined at different positions along the claddings. As shown by analysis, both quantities first increase and then decrease with increasing thickness of the total oxide. (author) 6 figs., 33 refs

Silver-indium-cadmium control rod behaviour during a severe reactor accident

International Nuclear Information System (INIS)

Bowsher, B.R.; Jenkins, R.A.; Nichols, A.L.; Rowe, N.A.; Simpson, J.A.H.

1986-04-01

An alloy of silver, indium and cadmium is commonly used as control rod material in pressurised water reactors (PWRs). The behaviour of this alloy has been studied in a series of experiments using an induction furnace to achieve temperatures up to 1900K. The aerosols released from overheated clad and unclad control rod samples have been characterised in both steam and inert atmospheres. Mass balance experiments have been undertaken to determine the distribution of the control rod alloy constituents following rupture of the cladding, and this work has been supported by thermogravimetric studies of silver-indium mixtures. Metallographic studies were also undertaken to assess the failure mode of the stainless steel cladding and the interaction of the molten alloy with Zircaloy. The results of this work are discussed in terms of aerosol/vapour behaviour during severe reactor accidents. (author)

B4C control rod behavior during severe accident sequences

International Nuclear Information System (INIS)

Steinbrueck, M.

2003-01-01

The oxidation kinetics of various types of boron carbides (pellets, powder) as well as the degradation of B 4 C control rod segments were investigated in the temperature range between 800 and 1600 deg C. Mass spectrometric gas analysis was used to determine oxidation rates in transient and isothermal tests. The oxidation kinetics of boron carbide are determined by the formation of a liquid boron oxide layer and its loss due to the reaction with surplus steam to form volatile boric acids and at temperatures above 1500 deg C by direct evaporation. Under these test conditions linear oxidation kinetics are established soon after oxidation has initiated. The oxidation kinetics are strongly influenced by the thermal-hydraulic boundary conditions, in particular by the steam flow rate. Only very low amounts of methane were ever produced in these tests. Enhanced degradation of B 4 C control rods starts with the rapid formation of eutectic melts in the systems B 4 C-stainless steel (SS) and SS-Zircaloy at temperatures above 1250 deg C. Initially, this melt is kept within a ZrO 2 scale externally formed at the Zircaloy guide tube. The absorber melt is rapidly oxidized after failure of the oxide shell and aggressively attacks adjacent fuel claddings. (author)

Hydraulic burst tests at elevated temperatures on Zircaloy cladding from fuel rods irradiated in the Winfrith SGHWR

International Nuclear Information System (INIS)

Garlick, A.; Hindmarch, P.

1980-09-01

Closed-end hydraulic burst tests have been carried out at 613K on lengths of cladding cut from fuel rods that had been irradiated in the SGHWR to 25 n/m 2 . The effects of reactor exposure on the mechanical properties of the Zircaloy cladding, initially in the stress-relieved and fully recrystallised conditions, have been evaluated from measurements of the 0.2% proof stress, the ultimate burst stress, the total circumferential elongation and the reduction in wall thickness at fracture. It is shown that after irradiation, the measured strength properties of stress-relieved cladding remained higher than for that in the fully recrystallised condition, although the large differences observed before irradiation were considerably reduced. The irradiation-induced increase in proof stress measured during these tests was compared with US results from uniaxial tensile tests and, after correcting for the effect of stress-ratio, it is concluded that close agreement exists between the two sets of data for Zircaloy in the fully recrystallised condition. In contrast, the agreement for stress-relieved Zircaloy is less good, although the maximum increase in proof stress after high neutron doses for this material is similar for data from the two sources. After irradiation, the ductility of fully recrystallised Zircaloy remained higher than that of stress-relieved material and there was no evidence to suggest that a serious loss of ductility had occurred for Zircaloy in either condition of heat-treatment as a result of reactor exposure. (author)

The deformation of zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-01-01

The deformation behaviour is reported of specimens of Zircaloy PWR fuel cladding when directly heated in flowing steam. The range of internal pressures studied was 0.69-2.07 MPa; this extended earlier studies using higher pressures. The specimens were ramped and then held at a steady test temperature until rupture or until 600 seconds had elapsed. Under these conditions it was found that extended deformation occurred with pressures down to 1 MPa at temperatures up to 900 deg C. At lower pressures and higher temperatures there was no large extended deformation; this is believed to result from the effects of oxidation

Feasibility demonstration of using wire electrical-discharge machining, abrasive flow honing, and laser spot welding to manufacture high-precision triangular-pitch Zircaloy-4 fuel-rod-support grids

International Nuclear Information System (INIS)

Horwood, W.A.

1982-05-01

Results are reported supporting the feasibility of manufacturing high precision machined triangular pitch Zircaloy-4 fuel rod support grids for application in water cooled nuclear power reactors. The manufacturing processes investigated included wire electrical discharge machining of the fuel rod and guide tube cells in Zircaloy plate stock to provide the grid body, multistep pickling of the machined grid to provide smooth and corrosion resistant surfaces, and laser welding of thin Zircaloy cover plates to both sides of the grid body to capture separate AM-350 stainless steel insert springs in the grid body. Results indicated that dimensional accuracy better than +- 0.001 and +- 0.002 inch could be obtained on cell shape and position respectively after wire EDM and surface pickling. Results on strength, corrosion resistance, and internal quality of laser spot welds are provided

Interactions in Zircaloy/UO2 fuel rod bundles with Inconel spacers at temperatures above 1200deg C (posttest results of severe fuel damage experiments CORA-2 and CORA-3)

International Nuclear Information System (INIS)

Hagen, S.; Hofmann, P.; Schanz, G.; Sepold, L.

1990-09-01

In the CORA experiments test bundles of usually 16 electrically heated fuel rod simulators and nine unheated rods are subjected to temperature transients of a slow heatup rate in a steam environment. Thus, an accident sequence is simulated, which may develop from a small-break loss-of-coolant accident of an LWR. An aim of CORA-2, as a first test of its kind, was also to gain experience in the test conduct and posttest handling of UO 2 specimens. CORA-3 was performed as a high-temperature test. The transient phases of CORA-2 and CORA-3 were initiated with a temperature ramp rate of 1 K/s. The temperature escalation due to the exothermal zircaloy(Zry)-steam reaction started at about 1000deg C, leading the bundles to maximum temperatures of 2000deg C and 2400deg C for tests CORA-2 and CORA-3, respectively. The test bundles resulted in severe oxidation and partial melting of the cladding, fuel dissolution by Zry/UO 2 interaction, complete Inconel spacer destruction, and relocation of melts and fragments to lower elevations in the bundle, where extended blockages have formed. In both tests the fuel rod destruction set in together with the formation of initial melts from the Inconel/Zry interaction. The lower Zry spacer acted as a catcher for relocated material. In test CORA-2 the UO 2 pellets partially disintegrated into fine particles. This powdering occurred during cooldown. There was no physical disintegration of fuel in test CORA-3. (orig./MM) [de

Forming Limit Diagrams of Zircaloy-4 and Zirlo Sheets for Stamping of Spacer Grids of Nuclear Fuel Rods

International Nuclear Information System (INIS)

Seo, Yun Mi; Hyun, Hong Chul; Lee, Hyung Yil; Kim, Nak Soo

2011-01-01

In this work, we investigated the theoretical forming limit models for Zircaloy-4 and Zirlo used for spacer grid of nuclear fuel rods. Tensile and anisotropy tests were performed to obtain stress-strain curves and anisotropic coefficients. The experimental forming limit diagrams (FLD) for two materials were obtained by dome stretching tests following NUMISHEET 96. Theoretical FLD depends on FL models and yield criteria. To obtain the right hand side (RHS) of FLD, we applied the FL models (Swift's diffuse necking, M-K theory, S-R vertex theory) to Zircaloy-4 and Zirlo sheets. Hill's local necking theory was adopted for the left hand side (LHS) of FLD. To consider the anisotropy of sheets, the yield criteria of Hill and Hosford were applied. Comparing the predicted curves with the experimental data, we found that the RHS of FLD for Zircaloy-4 can be described by the Swift model (with the Hill's criterion), while the LHS of the FLD can be explained by Hill model. The FLD for Zirlo can be explained by the S-R model and the Hosford's criterion (a = 8)

Study of the response of Zircaloy- 4 cladding to thermal shock during water quenching after double sided steam oxidation at elevated temperatures

Energy Technology Data Exchange (ETDEWEB)

Sawarn, Tapan K., E-mail: sawarn@barc.gov.in; Banerjee, Suparna; Kumar, Sunil

2016-05-15

This study investigates the failure of embrittled Zircaloy-4 cladding in a simulated loss of coolant accident condition and correlates it with the evolved stratified microstructure. Isothermal steam oxidation of Zircaloy-4 cladding at high temperatures (900–1200 °C) with soaking periods in the range 60–900 s followed by water quenching was carried out. The combined oxide + oxygen stabilized α-Zr layer thickness and the fraction of the load bearing phase (recrystallised α-Zr grains + prior β-Zr or only prior β-Zr) of clad tube specimens were correlated with the %ECR calculated using Baker-Just equation. Average oxygen concentration of the load bearing phase corresponding to different oxidation conditions was calculated from the average microhardness using an empirical correlation. The results of these experiments are presented in this paper. Thermal shock sustainability of the clad was correlated with the %ECR, combined oxide+α-Zr(O) layer thickness, fraction of the load bearing phase and its average oxygen concentration. - Highlights: • Response of the embrittled Zircaloy-4 clad towards thermal shock, simulated under LOCA condition was investigated. • Thermal shock sustainability of the clad was correlated with its evolved stratified microstructure. • Cladding fails at %ECR value ≥ 29. • To resist the thermal shock, clad should have load bearing phase fraction > 0.44 and average oxygen concentration < 0.69 wt%.

Semi-empirical corrosion model for Zircaloy-4 cladding

International Nuclear Information System (INIS)

Nadeem Elahi, Waseem; Atif Rana, Muhammad

2015-01-01

The Zircaloy-4 cladding tube in Pressurize Water Reactors (PWRs) bears corrosion due to fast neutron flux, coolant temperature, and water chemistry. The thickness of Zircaloy-4 cladding tube may be decreased due to the increase in corrosion penetration which may affect the integrity of the fuel rod. The tin content and inter-metallic particles sizes has been found significantly in the magnitude of oxide thickness. In present study we have developed a Semiempirical corrosion model by modifying the Arrhenius equation for corrosion as a function of acceleration factor for tin content and accumulative annealing. This developed model has been incorporated into fuel performance computer code. The cladding oxide thickness data obtained from the Semi-empirical corrosion model has been compared with the experimental results i.e., numerous cases of measured cladding oxide thickness from UO 2 fuel rods, irradiated in various PWRs. The results of the both studies lie within the error band of 20μm, which confirms the validity of the developed Semi-empirical corrosion model. Key words: Corrosion, Zircaloy-4, tin content, accumulative annealing factor, Semi-empirical, PWR. (author)

Effects of stress on the oxide layer thickness and post-oxidation creep strain of zircaloy-4

International Nuclear Information System (INIS)

Lim, Sang Ho; Yoon, Young Ku

1986-01-01

Effects of compressive stress generated in the oxide layer and its subsequent relief on oxidation rate and post-oxidation creep characteristics of zircaloy-4 were investigated by oxidation studies in steam with and without applied tensile stress and by creep testing at 700 deg C in high purity argon. The thickness of oxide layer increased with the magnitude of tensile stress applied during oxidation at 650 deg C in steam whereas similar phenomenon was not observed during oxidation at 800 deg C. Zircaloy-4 specimens oxidized at 600 deg C in steam without applied stress exhibited higher creep strain than that shown by unoxidized specimens when creep-tested in argon. Zircaloy-4 specimens oxidized at 600 deg C steam under the applied stress of 8.53MPa and oxidized at 800 deg C under the applied stress of 0 and 8.53MPa exhibited lower strain than that shown by unoxidized specimen. The above experimental results were accounted for on the basis of interactions among applied stress during oxidation, compressive stress generated in the oxide layer and elasticity of zircaloy-4 matrix. (Author)

Zircaloy-oxidation and hydrogen-generation rates in degraded-core accident situations

International Nuclear Information System (INIS)

Chung, H.M.; Thomas, G.R.

1983-02-01

Oxidation of Zircaloy cladding is the primary source of hydrogen generated during a degraded-core accident. In this paper, reported Zircaloy oxidation rates, either measured at 1500 to 1850 0 C or extrapolated from the low-temperature data obtained at 0 C, are critically reviewed with respect to their applicability to a degraded-core accident situation in which the high-temperature fuel cladding is likely to be exposed to and oxidized in mixtures of hydrogen and depleted steam, rather than in an unlimited flux of pure steam. New results of Zircaloy oxidation measurements in various mixtures of hydrogen and steam are reported for >1500 0 C. The results show significantly smaller oxidation and, hence, hydrogen-generation rates in the mixture, compared with those obtained in pure steam. It is also shown that a significant fraction of hydrogen, generated as a result of Zircaloy oxidation, is dissolved in the cladding material itself, which prevents that portion of hydrogen from reaching the containment building space. Implications of these findings are discussed in relation to a more realistic method of quantifying the hydrogen source term for a degraded-core accident analysis

Accident-tolerant control rod

International Nuclear Information System (INIS)

Ohta, Hirokazu; Sawabe, Takashi; Ogata, Takanari

2013-01-01

Boron carbide (B 4 C) and hafnium (Hf) metal are used for the neutron absorber materials of control rods in BWRs, and silver-indium-cadmium (Ag-In-Cd) alloy is used in PWRs. These materials are clad with stainless steel. The eutectic point of B 4 C and iron (Fe) is about 1150 deg. C and the melting point of Ag-In-Cd alloy is about 800 deg. C, which are lower than the temperature of zircaloy - steam reaction increases rapidly (∼1200 deg. C). Accordingly, it is possible that the control rods melt and collapse before the reactor core is significantly damaged in the case of severe accidents. Since the neutron absorber would be separated from the fuels, there is a risk of re-criticality, when pure water or seawater is injected for emergency cooling. In order to ensure sub-criticality and extend options of emergency cooling in the course of severe accidents, a concept of accident-tolerant control rod (ACT) has been derived. ACT utilises a new absorber material having the following properties: - higher neutron absorption than current control rod; - higher melting or eutectic temperature than 1200 deg. C where rapid zircaloy oxidation occurs; - high miscibility with molten fuel materials. The candidate of a new absorber material for ATC includes gadolinia (Gd 2 O 3 ), samaria (Sm 2 O 3 ), europia (Eu 2 O 3 ), dysprosia (Dy 2 O 3 ), hafnia (HfO 2 ). The melting point of these materials and the liquefaction temperature with Fe are higher than the rapid zircaloy oxidation temperature. ACT will not collapse before the core melt-down. After the core melt-down, the absorber material will be mixed with molten fuel material. The current absorber materials, such as B 4 C, Hf and Ag-In-Cd, are charged at the tip of ATC in which the neutron flux is high, and a new absorber material is charged in the low-flux region. This design could minimise the degradation of a new absorber material by the neutron absorption and the influence of ATC deployment on reactor control procedure. As a

Stress corrosion crack growth in unirradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.

1978-10-01

Experimental techniques suitable for the determination of stress corrosion crack growth rates in irradiated Zircaloy tube have been developed. The techniques have been tested on unirradiated. Zircaloy and it was found that the results were in good agreement with the results of other investigations. Some of the results were obtained at very low stress intensities and the crack growth rates observed, gave no indication of the existance of a K sub(ISCC) for iodine induced stress corrosion cracking in Zircaloy. This is of importance both for fuel rod behavior after a power ramp and for long term storage of spent Zircaloy-clad fuel. (author)

High-temperature deformation and rupture behavior of internally-pressurized Zircaloy-4 cladding in vacuum and steam enivronments

International Nuclear Information System (INIS)

Chung, H.M.; Garde, A.M.; Kassner, T.F.

1977-01-01

The high-temperature diametral expansion and rupture behavior of Zircaloy-4 fuel-cladding tubes have been investigated in vacuum and steam environments under transient-heating conditions that are of interest in hypothetical loss-of-coolant accident situations in light-water reactors. The effects of internal pressure, heating rate, axial constraint, and localized temperature nonuniformities in the cladding on the maximum circumferential strain have been determined for burst temperatures between approximately 650 and 1350 0 C

Multi-rod burst test under a loss-of coolant accident condition, (4)

International Nuclear Information System (INIS)

Otomo, Takashi; Hashimoto, Masao; Kawasaki, Satoru; Furuta, Teruo; Uetsuka, Hiroshi

1983-06-01

Multi-rod burst test of No.7808 bundle was performed in steam to estimate quantitative coolant flow channel restriction caused by the ballooning of zircaloy claddings in a fuel assembly during a LOCA transient in LWRs. The test was conducted under the condition that the initial internal pressure in each rod was 35kg/cm 2 (RT) and the heating rate was 9 0 C/s in steam with flow rate of 0.4g/cm 2 .min. The following results were obtained; (1) Maximum and burst pressures in rods were in the range 45 to 48kg/cm 2 and 41 to 45kg/cm 2 , respectively. The burst temperature of cladding were estimated to be 850 to 880 0 C. (2) Axial portions of tubes with greater than 34% strain were observed in the range 0 to 40mm in most rod. The mean length was 19mm in the bundle. (3) The degree of maximum increase in cross-sectional area is 54.2% in the bundle(7 x 7) and 66.9% in the internal rods(5 x 5). (4) Maximum channel area restriction was 40.5% in the bundle(7 x 7) and 51.4% in the internal rods(5 x 5). (author)

Embrittlement of pre-hydrided Zircaloy-4 by steam oxidation under simulated LOCA transients

Energy Technology Data Exchange (ETDEWEB)

Desquines, J., E-mail: jean.desquines@irsn.fr; Drouan, D.; Guilbert, S.; Lacote, P.

2016-02-15

During a Loss Of Coolant Accident (LOCA), the mechanical behavior of high temperature steam oxidized fuel rods is an important issue. In this study, as-received and pre-hydrided axial tensile samples were steam oxidized in a vertical furnace and water quenched in order to simulate a LOCA transient. The samples were then subjected to a mechanical test to determine the failure conditions. Two different rupture modes were evidenced; the first one associated to linear elastic fracture mechanics and the second one is associated to sample failure without applied load. The oxidized cladding fracture toughness was determined relying on intensive metallographic analysis. The sample failure conditions were then back predicted confirming that the main rupture parameters are well captured.

Out-of-pile UO2/Zircaloy-4 experiments under severe fuel damage conditions

International Nuclear Information System (INIS)

Hofmann, P.

1983-01-01

Chemical interactions between UO 2 fuel and Zircaloy-4 cladding up to the melting point of zircaloy (Zry) are described. Out-of-pile UO 2 /zircaloy reaction experiments have been performed to investigate the chemical interaction behavior under possible severe fuel damage conditions (very high temperatures and external overpressure). The tests have been conducted in inert gas (1 to 80 bar) with 10-cm-long zircaloy cladding specimens filled with UO 2 pellets. The annealing temperature varied between 1000 and 1700 deg. C and the annealing period between 1 and 150 min. The extent of the chemical reaction depends decisively on whether or not good contact between UO 2 and zircaloy has been established. If solid contact exists, zircaloy reduces the UO 2 to form oxygen-stabilized α-Zr(O) and uranium metal. The uranium reacts with zircaloy to form a (U,Zr) alloy rich in uranium. The (U,Zr) alloy, which is liquid above approx. 1150 deg. C, lies between two α-Zr(O) layers. The UO 2 /zircaloy reaction obeys a parabolic rate law. The degree of chemical interaction is determined by the extent of oxygen diffusion into the cladding, and hence by the time and temperature. The affinity of zirconium for oxygen, which results in an oxygen gradient across the cladding, is the driving force for the reaction. The growth of the reaction layers can be represented in an Arrhenius diagram. The UO 2 /Zry-4 reaction occurs as rapidly as the steam/Zry-4 reaction above about 1100 deg. C. The extent of the interaction is independent of external pressure above about 10 bar at 1400 deg. C and 5 bar at 1700 deg. C. The maximum measured oxygen content of the cladding is approx. 6wt.%. Up to approx. 9 volume % of the UO 2 can be chemically dissolved by the zircaloy. In an actual fuel rod, complete release of the fission products in this region of the fuel must therefore be assumed. (author)

Air Oxidation Behaviors of Zircaloy-4 Cladding During a LOCA In Spent Fuel Pool

International Nuclear Information System (INIS)

Bang, Je Geon; Chun, Tae Hyun; Kim, Sun Ki; Koo, Yang Hyun

2014-01-01

It is well known that air oxidation induces a serious degradation of the Zircaloy cladding material, compared with steam oxidation. From the oxidant point of view, in comparison with steam, chemical heat release during oxidation in air is higher by 80%, which may lead to a more rapid degradation of the Zircaloy cladding, and further evolution of the accident.. Additionally, the oxidation kinetics in air is much faster than in steam due to the formation of non-protective oxide layer. From the safety point of view, the barrier effect of the cladding against release of fission products is lost much earlier in air compared to steam. The objective of this study is to investigate the oxidation behaviors of fuel cladding in two different conditions such as isothermal and transient condition and to generate its kinetic data under an accident condition in the spent fuel pool. In this study, the oxidation behaviors and its kinetics of the Zircaloy-4 were investigated in air environment for various air ingress scenarios in the temperature range 600 .deg. C-1,400 .deg. C by thermo-gravimetric analysis. In this study, the oxidation behaviors of the Zircaloy-4 for both isothermal condition and transient condition were investigated in air environment. In comparison with isothermal condition, the retardation of oxidation rate in transient condition was observed at both 1,200 .deg. C and 1,400 .deg. C. This seems to be ascribed to the effect of thin oxide formed during a heating

Corrosion behaviour of zircaloy 4 fuel rod cladding in EDF power plants

Energy Technology Data Exchange (ETDEWEB)

Romary, H; Deydier, D [EDF, Direction de l` Equipment SEPTEN, Villeurbanne (France)

1997-02-01

Since the beginning of the French nuclear program, a surveillance of fuel has been carried out in order to evaluate the fuel behaviour under irradiation. Until now, nuclear fuels provided by suppliers have met EDF requirements concerning fuel behaviour and reliability. But, the need to minimize the costs and to increase the flexibility of the power plants led EDF to the definition of new targets: optimization of the core management and fuel cycle economy. The fuel behaviour experience shows that some of these new requirements cannot be fully fulfilled by the present standard fuel due to some technological limits. Particularly, burnup enhancement is limited by the oxidation and the hydriding of the Zircaloy 4 fuel rod cladding. Also, fuel suppliers and EDF need to have a better knowledge of the Zy-4 cladding behaviour in order to define the existing margins and the limiting factors. For this reason, in-reactor fuel characterization programs have been set up by fuel suppliers and EDF for a few years. This paper presents the main results and conclusions of EDF experience on Zy-4 in-reactor corrosion behaviour. Data obtained from oxide layer or zirconia thickness measurements show that corrosion performance of Zy-4 fuel rod cladding, as irradiated until now in EDF reactors, is satisfactory but not sufficient to meet the future needs. The fuel suppliers propose in order to improve the corrosion resistance of fuel rod cladding, low tin Zy-4 cladding and then optimized Zy-4 cladding. Irradiation of these claddings are ongoing. The available corrosion data show the better in-reactor corrosion resistance of optimized Zy-4 fuel rod cladding compared to the standard Zy-4 cladding. The scheduled fuel surveillance program will confirm if the optimized Zy-4 fuel rod cladding will meet the requirements for the future high burnup and high flexibility fuel. (author). 10 refs, 19 figs, 4 tabs.

Rod Bundle Heat Transfer: Steady-State Steam Cooling Experiments

International Nuclear Information System (INIS)

Spring, J.P.; McLaughlin, D.M.

2006-01-01

Through the joint efforts of the Pennsylvania State University and the United States Nuclear Regulatory Commission, an experimental rod bundle heat transfer (RBHT) facility was designed and built. The rod bundle consists of a 7 x 7 square pitch array with spacer grids and geometry similar to that found in a modern pressurized water reactor. From this facility, a series of steady-state steam cooling experiments were performed. The bundle inlet Reynolds number was varied from 1 400 to 30 000 over a pressure range from 1.36 to 4 bars (20 to 60 psia). The bundle inlet steam temperature was controlled to be at saturation for the specified pressure and the fluid exit temperature exceeded 550 deg. C in the highest power tests. One important quantity of interest is the local convective heat transfer coefficient defined in terms of the local bulk mean temperature of the flow, local wall temperature, and heat flux. Steam temperatures were measured at the center of selected subchannels along the length of the bundle by traversing miniaturized thermocouples. Using an analogy between momentum and energy transport, a method was developed for relating the local subchannel centerline temperature measurement to the local bulk mean temperature. Wall temperatures were measured using internal thermocouples strategically placed along the length of each rod and the local wall heat flux was obtained from an inverse conduction program. The local heat transfer coefficient was calculated from the data at each rod thermocouple location. The local heat transfer coefficients calculated for locations where the flow was fully developed were compared against several published correlations. The Weisman and El-Genk correlations were found to agree best with the RBHT steam cooling data, especially over the range of turbulent Reynolds numbers. The effect of spacer grids on the heat transfer enhancement was also determined from instrumentation placed downstream of the spacer grid locations. The local

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Effect of chemical composition on corrosion resistance of Zircaloy fuel cladding tube for BWR

International Nuclear Information System (INIS)

Inagaki, Masahisa; Akahori, Kimihiko; Kuniya, Jirou; Masaoka, Isao; Suwa, Masateru; Maru, Akira; Yasuda, Teturou; Maki, Hideo.

1990-01-01

Effects of Fe and Ni contents on nodular corrosion susceptibility and hydrogen pick-up of Zircaloy were investigated. Total number of 31 Zr alloys having different chemical compositions; five Zr-Sn-Fe-Cr alloys, eight Zr-Sn-Fe-Ni alloys and eighteen Zr-Sn-Fe-Ni-Cr alloys, were melted and processed to thin plates for the corrosion tests in the environments of a high temperature (510degC) steam and a high temperature (288degC) water. In addition, four 450 kg ingots of Zr-Sn-Fe-Ni-Cr alloys were industrially melted and BWR fuel cladding tubes were manufactured through a current material processing sequence to study their producibility, tensile properties and corrosion resistance. Nodular corrosion susceptibility decreased with increasing Fe and Ni contents of Zircaloys. It was seen that the improved Zircaloys having Fe and Ni contents in the range of 0.30 [Ni]+0.15[Fe]≥0.045 (w%) showed no susceptibility to nodular corrosion. An increase of Fe content resulted in a decrease of hydrogen pick-up fraction in both steam and water environments. An increase of Fe and Ni content of Zircaloys in the range of Fe≤0.25 w% and Ni≤0.1 w% did not cause the changes in tensile properties and fabricabilities of fuel cladding tube. The fuel cladding tube of improved Zircaloy, containing more amount of Fe and Ni than the upper limit of Zircaloy-2 specification showed no susceptibility to nodular corrosion even in the 530degC steam test. (author)

The irradiation performance of austenitic stainless steel clade PWR fuel rods

International Nuclear Information System (INIS)

Teixeira e Silva, A.; Esteves, A.M.

1988-01-01

The steady state irradiation performance of austenitic stainless steel clad pressurized water reactor fuel rods is modeled with fuel performance codes of the FRAP series. These codes, originally developed to model the thermal-mechanical behavior of zircaloy clad fuel rods, are modified to model stainless steel clad fuel rods. The irradiation thermal-mechanical behavior of type 348 stainless steel and zircaloy fuel rods is compared. (author) [pt

Influence of manufacturing process on the in-reactor creep anisotropy of stress-relieved Zircaloy-2 cladding

International Nuclear Information System (INIS)

Shann, S.H.; Van Swam, L.F.

1995-01-01

A procedure to determine the axial/radial and circumferential/radial contractile strain ratios (the R and P factors respectively in the Backofen-modified von Mises-Hill yield criterion) from post-irradiation dimensional measurements of Zircaloy-2 cladding of BWR fuel rods, tie rods and water rods was developed and has been described previously (S.H. Shann and L.F. van Swam, Creep anisotropy of Zircaloy-2 cladding during irradiation, Trans. SMiRT-11, Vol. C, 1991). The present study employs the procedure to determine the anisotropy factors R and P for textured cold-worked stress-relieved (CWSR) Zircaloy-2 cladding fabricated by various manufacturing processes. The analysis indicates that the cladding manufacturing process can have a pronounced effect on the anisotropy of irradiation-induced creep. Cladding types with identical yield and ultimate tensile strengths but fabricated by different manufacturing processes have different values of R and P during in-reactor creep. ((orig.))

Study of the response of Zircaloy cladding to thermal shock during water quenching after double sided steam oxidation at elevated temperatures

International Nuclear Information System (INIS)

Banerjee, Suparna; Sawarn, Tapan K.; Kumar, Sunil

2015-01-01

This study investigates the failure of embrittled Zircaloy-4 cladding used in the present generation of Indian pressurized heavy water reactors (IPHWRs) in a simulated LOCA condition and its correlation with the evolved stratified microstructure. Isothermal steam oxidation of Zircaloy-4 cladding at high temperatures (900-1200°C) with soaking periods in the range 60-900 seconds followed by water quenching was carried out. None of the pieces broke during quenching except for those heated at 1100, 1150 and 1200°C for longer durations. The combined oxide + oxygen stabilized α-Zr(O) layer thickness and the fraction of the load bearing phase of clad tube specimens were correlated with the %ECR values calculated using Baker-Just equation. Average oxygen concentration of the load bearing prior β-Zr phase corresponding to different oxidation conditions was calculated from the average microhardness values in Vickers scale using an empirical correlation developed by Leistikow. The results of these experiments are presented in this paper. Thermal shock sustainability of the clad was correlated with the %ECR, combined oxide+α-Zr(O) layer thickness, fraction of the prior β-Zr phase and its average oxygen concentration. The thermal shock boundary was observed to be 29% ECR, 0.29 mm combined thickness of ZrO_2+α-Zr(O), 0.16 mm of β-Zr thickness with an average β phase oxygen content of 0.69 wt%. (author)

Oxidation-induced embrittlement and structural changes of Zircaloy-4 tubing in steam at 700-1000 deg. C

Energy Technology Data Exchange (ETDEWEB)

Ali, A E; Huessein, A G; El-Sayed, A A; El Banna, O A [Atomic Energy Authority, Cairo (Egypt); El Raghy, S M [Cairo Univ. (Egypt). Faculty of Engineering

1997-02-01

The oxidation-induced embrittlement and structural changes of Zircaloy-4 (KWU-Type) tubing was investigated under light water reactors (LWR) Loss-of-Coolant. Accident conditions (LOCA) in temperature range 700-1000 deg. C. The effect of hydrogen addition to steam was also investigated in the temperature range 800-1000 deg. C. The oxidation-induced embrittlement was found to be a function of both temperature and time. Fractography investigation of oxidized tubing showed a typical brittle fracture in the stabilized-alpha zone. The microhardness measurements revealed that the alpha-Zr is harder than that near the mid-wall position. The oxidation-induced embrittlement at 900 deg. C was found to be higher than at 1000 deg. C. The results also indicated that the addition of 5% by volume hydrogen to steam resulted in an increase in the degree of embrittlement. (author). 22 refs, 9 figs, 3 tabs.

Investigations of the interaction between ballooning Zircaloy cladding and emergency core cooling

International Nuclear Information System (INIS)

Wiehr, K.; Barth, S.; Erbacher, F.; Hame, W.; Harten, U.; Just, W.; Megerle, A.; Mueller, S.; Neitzel, H.J.; Reimann; Schaeffner, P.; Schmidt, H.

1975-01-01

The development of fabrication methods for the production of fuel rod simulators has been largely terminated. For welding of Zircaloy-4 and inconel 600 explosive welding has proved to be promissory in preliminary tests. A prototype fuel rod simulator was tested at full power. Its performance was faultless and the fuel rod and ring pellets could be easily dismantled and reused after the experiment. Planning of the test rig and electricity supply were terminated. Most of the assembly work has been finished. For electric heating of the fuel rod simulators a special device was built and tested which allows to program the power control. The radiographic system recording ballooning of the Zircaloy clad was erected outside the test space and put into operation. First trial pictures yielded good results. (orig.) [de

Technical basis for storage of Zircaloy-clad spent fuel in inert gases

International Nuclear Information System (INIS)

Johnson, A.B. Jr.; Gilbert, E.R.

1983-09-01

The technical bases to establish safe conditions for dry storage of Zircaloy-clad fuel are summarized. Dry storage of fuel with zirconium alloy cladding has been licensed in Canada, the Federal Republic of Germany, and Switzerland. Dry storage demonstrations, hot cell tests, and modeling have been conducted using Zircaloy-clad fuel. The demonstrations have included irradiated boiling water reactor, pressurized heavy-water reactor, and pressurized water reactor fuel assemblies. Irradiated fuel has been emplaced in and retrieved from metal casks, dry wells, silos, and a vault. Dry storage tests and demonstrations have involved about 15,000 fuel rods, and about 5600 rods have been monitored during dry storage in inert gases with maximum cladding temperatures ranging from 50 to 570 0 C. Although some tests and demonstrations are still in progress, there is currently no evidence that any rods exposed to inert gases have failed (one PWR rod exposed to an air cover gas failed at about 270 0 C). Based on this favorable experience, it is concluded that there is sufficient information on fuel rod behavior, storage conditions, and potential cladding failure mechanisms to support licensing of dry storage in the US. This licensing position includes a requirement for inert cover gases and a maximum cladding temperature guideline of 380 0 C for Zircaloy-clad fuel. Using an inert cover gas assures that even if fuel with cladding defects were placed in dry storage, or if defects develop during storage, the defects would not propagate. Tests and demonstrations involving Zircaloy-clad rods and assemblies with maximum cladding temperatures above 400 0 C are in progress. When the results from these tests have been evaluated, the viability of higher temperature limits should be examined. Acceptable conditions for storage in air and dry storage of consolidated fuel are issues yet to be resolved

Stress corrosion cracking of Zircaloys. Final report

International Nuclear Information System (INIS)

Cubicciotti, D.; Jones, R.L.; Syrett, B.C.

1980-03-01

The overall aim has been to develop an improved understanding of the stress corrosion cracking (SCC) mechanism considered to be responsible for pellet-cladding interaction (PCI) failures of nuclear fuel rods. The objective of the present phase of the project was to investigate the potential for improving the resistance of Zircaloy to iodine-induced SCC by modifying the manufacturing techniques used in the commercial production of fuel cladding. Several aspects of iodine SCC behavior of potential relevance to cladding performance were experimentally investigated. It was found that the SCC susceptibility of Zircaloy tubing is sensitive to crystallographic texture, surface condition, and residual stress distribution and that current specifications for Zircaloy tubing provide no assurance of an optimum resistance to SCC. Additional evidence was found that iodine-induced cracks initiate at local chemical inhomogeneities in the Zircaloy surface, but laser melting to produce a homogenized surface layer did not improve the SCC resistance. Several results were obtained that should be considered in models of PCI failure. The ratio of axial to hoop stress and the temperature were both shown to affect the SCC resistance whereas the difference in composition between Zircaloy-2 and Zircaloy-4 had no detectable effect. Damage accumulation during iodine SCC was found to be nonlinear: generally, a given life fraction at low stress was more damaging than the same life fraction at higher stress. Studies of the thermochemistry of the zirconium-iodine system (performed under US Department of Energy sponsorship) revealed many errors in the literature and provided important new insights into the mechanism of iodine SCC of Zircaloys

An improved Zircaloy-steam reaction model for use with the March 2 (Meltdown Accident Response Characteristics) code

International Nuclear Information System (INIS)

Manahan, M.P.

1983-01-01

An improved Zircaloy-steam oxidation reaction model has been incorporated into the MARCH 2 code which includes: (1) improved physical modeling for solid-state process oxidation, (2) improved geometric modeling for gaseous diffusion oxidation, (3) chemisorption/dissociation retardation due to high hydrogen partial pressures, and (4) laminar and turbulent flow conditions. Several accident sequences have been analyzed using the model, and for the sequences considered, the results indicate that the integrated and averaged variables are not significantly altered for the current level of fuel modeling, however, the localized variables such as nodal temperature and oxide thickness are affected

A study of the accelerated zircaloy-4 oxidation reaction with H2O/H2 mixture gas

International Nuclear Information System (INIS)

Kim, Y. S.; Cho, I. J.

2001-01-01

A study of the Zircaloy-4 reaction with H 2 O/H 2 mixture gas is carried out by using TGA (Thermo Gravimetric Apparatus) to estimate the hydrogen embrittlement which can possibly cause catastrophic nuclear fuel rod failure. Reaction rates are measured as a function of H 2 /H 2 O. In the experiments reaction temperature is set at 500 .deg. C and total pressure of the mixture gas is maintained at 1 atm. Experimental results reveal that hydriding and oxidation reaction are competing. In early stage, hydriding kinetics is faster than oxidation, however, oxidant in H 2 O forms oxide on the surface as steam environment is maintained, thus, this growing oxide begins to protect the zirconium base metal against hydrogen permeation. In this second stage, the total kinetic rate follows enhanced oxidation kinetics. In the final stage, it is observed that the oxide is broken down and massive hydriding takes place through the mechanical defects in the oxide, whose kinetics is similar to pure hydriding kinetics. These results are confirmed by SEM and EDX analysis along with hydrogen concentration measurements

Thermal gradient effects on the oxidation of Zircaloy fuel cladding

International Nuclear Information System (INIS)

Klein, A.C.; Reyes, J.N. Jr.; Maguire, M.A.

1990-01-01

A Thermal Gradient Test Facility (TGTF) has been designed and constructed to measure the thermal gradient effect on pressurized water reactor (PWR) fuel rod cladding. The TGTF includes a heat flux simulator assembly capable of producing a wide range of PWR operating conditions including water flow velocities and temperatures, water chemistry conditions, cladding temperatures, and heat fluxes ranging to 160 W/cm 2 . It is fully instrumented including a large number of thermocouples both inside the water flow channel and inside the cladding. Two test programs are in progress. First, cladding specimens are pre-oxidized in air at 500 deg. C and in 400 deg. C steam for various lengths of time to develop a range of uniform oxide thicknesses from 1 to 60 micrometers. The pre-oxidized specimens are placed in the TGTF to characterize the oxide thermal conductivity under a variety of water flow and heat flux conditions. Second, to overcome the long exposure times required under typical PWR conditions a series of tests with the addition of high concentrations of lithium hydroxide to the water are being considered. Static autoclave tests have been conducted with lithium hydroxide concentrations ranging from 0 to 2 moles per liter at 300, 330, and 360 deg. C for up to 36 hours. Results for zircaloy-4 show a considerable increase in the weight gain for the exposed samples with oxidation rate enhancement factors as high as 70 times that of pure water. Operation of the TGTF with elevated lithium hydroxide levels will yield real-time information concerning the effects of a heat flux on the oxidation kinetics of zircaloy fuel rod cladding. (author). 5 refs, 5 figs, 2 tabs

Inspection system for Zircaloy clad fuel rods

International Nuclear Information System (INIS)

Yancey, M.E.; Porter, E.H.; Hansen, H.R.

1975-10-01

A description is presented of the design, development, and performance of a remote scanning system for nondestructive examination of fuel rods. Characteristics that are examined include microcracking of fuel rod cladding, fuel-cladding interaction, cladding thickness, fuel rod diameter variation, and fuel rod bowing. Microcracking of both the inner and outer fuel rod surfaces and variations in wall thickness are detected by using a pulsed eddy current technique developed by Argonne National Laboratory (ANL). Fuel rod diameter variation and fuel rod bowing are detected by using two linear variable differential transformers (LVDTs) and a signal conditioning system. The system's mechanical features include variable scanning speeds, a precision indexing system, and a servomechanism to maintain proper probe alignment. Initial results indicate that the system is a very useful mechanism for characterizing irradiated fuel rods

Zircaloy cladding degradation under repository conditions

International Nuclear Information System (INIS)

Santanam, L.; Raghavan, S.; Chin, B.A.

1990-12-01

Creep, a potential degradation mechanism of Zircaloy cladding after repository disposal of spent nuclear fuel, has been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. Maximum allowable temperatures are 340 degree C (613 K) for typically stressed rods (70--100 MPa) and 300 degree C (573 K) for highly stressed rods (140--160 MPa). 10 refs., 2 figs

Subchannel analysis and correlation of the Rod Bundle Heat Transfer (RBHT) steam cooling experimental data

Energy Technology Data Exchange (ETDEWEB)

Riley, M.P.; Mohanta, L.; Miller, D.J.; Cheung, F.B. [Pennsylvania State Univ., University Park, PA (United States); Bajorek, S.M.; Tien, K.; Hoxie, C.L. [U.S. Nuclear Regulatory Commission, Washington, DC (United States). Office of Nuclear Regulatory Research

2016-07-15

A subchannel analysis of the steam cooling data obtained in the Rod Bundle Heat Transfer (RBHT) test facility has been performed in this study to capture the effect of spacer grids on heat transfer. The RBHT test facility has a 7 x 7 rod bundle with heater rods and with seven spacer grids equally spaced along the length of the rods. A method based on the concept of momentum and heat transport analogy has been developed for calculating the subchannel bulk mean temperature from the measured steam temperatures. Over the range of inlet Reynolds number, the local Nusselt number was found to exhibit a minimum value between the upstream and downstream spacer grids. The presence of a spacer grid not only affects the local Nusselt number downstream of the grid but also affects the local Nusselt number upstream of the next grid. A new correlation capturing the effect of Reynolds number on the local flow restructuring downstream as well as upstream of the spacer grids was proposed for the minimum Nusselt number. In addition, a new enhancement factor accounting for the effects of the upstream as well as downstream spacer grids was developed from the RBHT data. The new enhancement factor was found to compare well with the data from the ACHILLLES test facility.

a Study on the Fretting Fatigue Life of Zircaloy Alloys

Science.gov (United States)

Kwon, Jae-Do; Park, Dae-Kyu; Woo, Seung-Wan; Chai, Young-Suck

Studies on the strength and fatigue life of machines and structures have been conducted in accordance with the development of modern industries. In particular, fine and repetitive cyclic damage occurring in contact regions has been known to have an impact on fretting fatigue fractures. The main component of zircaloy alloy is Zr, and it possesses good mechanical characteristics at high temperatures. This alloy is used in the fuel rod material of nuclear power plants because of its excellent resistance. In this paper, the effect of the fretting damage on the fatigue behavior of the zircaloy alloy is studied. Further, various types of mechanical tests such as tension and plain fatigue tests are performed. Fretting fatigue tests are performed with a flat-flat contact configuration using a bridge-type contact pad and plate-type specimen. Through these experiments, it is found that the fretting fatigue strength decreases by about 80% as compared to the plain fatigue strength. Oblique cracks are observed in the initial stage of the fretting fatigue, in which damaged areas are found. These results can be used as the basic data for the structural integrity evaluation of corrosion-resisting alloys considering the fretting damages.

Zirconium metal-water oxidation kinetics. III. Oxygen diffusion in oxide and alpha Zircaloy phases

International Nuclear Information System (INIS)

Pawel, R.E.

1976-10-01

The reaction of Zircaloy in steam at elevated temperature involves the growth of discrete layers of oxide and oxygen-rich alpha Zircaloy from the parent beta phase. The multiphase, moving boundary diffusion problem involved is encountered in a number of important reaction schemes in addition to that of Zircaloy-oxygen and can be completely (albeitly ideally) characterized through an appropriate model in terms of oxygen diffusion coefficients and equilibrium concentrations for the various phases. Conversely, kinetic data for phase growth and total oxygen consumption rates can be used to compute diffusion coefficients. Equations are developed that express the oxygen diffusion coefficients in the oxide and alpha phases in terms of the reaction rate constants and equilibrium solubility values. These equations were applied to recent experimental kinetic data on the steam oxidation of Zircaloy-4 to determine the effective oxygen diffusion coefficients in these phases over the temperature range 1000--1500 0 C

Corrosion performance of optimised and advanced fuel rod cladding in PWRs at high burnups

International Nuclear Information System (INIS)

Jourdain, P.; Hallstadius, L.; Pati, S.R.; Smith, G.P.; Garde, A.M.

1997-01-01

The corrosion behaviour both in-pile and out-of-pile for a number of cladding alloys developed by ABB to meet the current and future needs for fuel rod cladding with improved corrosion resistance is presented. The cladding materials include: 1) Zircaloy-4 (OPTIN) with optimised composition and processing and Zircaloy-2 optimised for Pressurised Water Reactors (PWR), (Zircaloy-2P), and 2) several alternative zirconium-based alloys with compositions outside the composition range for Zircaloys. The data presented originate from fuel rods irradiated in six PWRs to burnups up to about 66 MWd/kgU and from tests conducted in 360 o water autoclave. Also included are in-pile fuel rod growth measurements on some of the alloys. (UK)

Effect of the anodization variables in the corrosion resistence of the zircaloy-4 tubes

International Nuclear Information System (INIS)

Figueiredo, M.E.

1981-02-01

The anodization effect in the oxidation of the zircaloy-4 in steam atmosphere at 10,06MPa was investigated. It was also studied how the voltage and the types of electrolytes at several values of pH affect the growing of the anodic oxide film and the performance of the zircaloy-4 in relation to corrosion. Anodizations of zircaloy-4 tubes have been made with voltages ranging from zero to 280V and using electrolytic solutions of Na 2 B 4 O 7 , CH 3 COOH and NaOH in the concentrations of 1,0N, 0,1N and 0,01N. After anodization, the tubes were oxidized in autoclave under steam at 400 0 C and 10,06 MPa during 3 and 14 days. The results show that the anodization inhibit the oxidation process of zircaloy-4, and that this protection increases with the voltage applied for film formation. The relationship between the weight gain after oxidation in autoclave and the anodization voltage is of the exponential type: (σM/A) sub(AC) = Ce sup(-DV). The observed relationship between the applied voltage and the weight gain due to anodization is of the linear type: (σM/A) sub(AN) = aV. Concerning the influence of different electrolytes, it was observed a similar behaviour between them with respect to the thickness of the anodic oxide and the weight gain of zircaloy-4 after the autoclave test. (Author) [pt

Experimental study of the zirconium alloy oxidation under high pressure of steam and modelling of the mechanisms

International Nuclear Information System (INIS)

Dali, Yacoub

2007-01-01

The corrosion of the cladding materials used for the fuel rods is one of the limiting factor of their lifetime in light water reactors. In this field, the aim of the nuclear industry is today to increase the time and the number of cycles and to submit the claddings in zirconium alloys to higher corrosive conditions. In this way, new alloys devoted to replace the standard Zircaloy-4, for instance Nb containing alloys, have been recently developed and licensed and show better corrosion resistance. A better understanding of the corrosion mechanisms of the zirconium alloys is necessary to predict the corrosion behaviour of these materials. In this work, the oxidation rate of model alloys of two metallurgic families has been studied in steam in a pressure range between 100 milli-bars and 100 bars. The Zircaloy type alloys contain as alloying elements oxygen and/or tin and/or iron and chromium. For the Zr-Nb family, three niobium contents have been studied, respectively 0.2, 0.4 and 1 weight percent of niobium. Our objectives were to understand the variations of the reactivity between the low pressure and the high pressure range, in quantifying the dependency of the corrosion rate with the steam pressure and the alloying element concentrations. The segregation process of the niobium at the surface has also been studied on the Zr-Nb alloys. During this work, a magnetic suspension thermo-balance has been developed and used to follow in-situ the corrosion rate at high pressure of water vapour. The oxide layers have been characterized by many techniques, macro and micro-photo-electrochemistry, XRD, FEG-SEM, XPS, HR-TEM and SIMS. For the Zircaloy type alloys, we have confirmed the major role of the intermetallic precipitates Zr(Fe,Cr) 2 on the corrosion resistance. Unlike the standard Zircaloy-4, for which the oxidation rate does not depend on the pressure of the water vapour and is thus limited by the vacancy diffusion in the oxide layer, we have shown that the rate of the

Experiments on ballooning in pressurized and transiently heated Zircaloy-4 tubes

International Nuclear Information System (INIS)

Markiewicz, M.E.; Erbacher, F.J.

1988-02-01

Single-rod burst tests were performed with Atucha I Zircaloy-4 cladding tubes in the REBEKA burst equipment of KfK. The objective was to investigate the ballooning and burst behavior of argentine cladding tubes obtained from NRG, Germany and CONVAR, Argentina. The burst data were compared with those of cladding tubes used in german PWR's. It was found that the burst data e.g. burst temperature, circumferential burst strain and its response to azimuthal temperature differences are identical for the Argentine and German tubing quality. The burst data are in good agreement with those of German PWR-Zircaloy tubes. Thus, the fuel rod behavior codes developed for German PWR's can also be used for the Argentine reactor Atucha I. (orig.) [de

Hydrogen generation monitoring and mass gain analysis during the steam oxidation for Zircaloy using hydrogen and oxygen sensors

International Nuclear Information System (INIS)

Fukumoto, Michihisa; Hara, Motoi; Kaneko, Hiroyuki; Sakuraba, Takuya

2015-01-01

The oxidation behavior of Zircaloy-4 at high temperatures in a flowing Ar-H_2O (saturated at 323 K) mixed gas was investigated using hydrogen and oxygen sensors installed at a gas outlet, and the utility of the gas sensing methods by using both sensors was examined. The generated amount of hydrogen was determined from the hydrogen partial pressure continuously measured by the hydrogen sensor, and the resultant calculated oxygen amount that reacted with the specimen was in close agreement with the mass gain gravimetrically measured after the experiment. This result demonstrated that the hydrogen partial pressure measurement using a hydrogen sensor is an effective method for examining the steam oxidation of this metal as well as monitoring the hydrogen evolution. The advantage of this method is that the oxidation rate of the metal at any time as a differential quantity is able to be obtained, compared to the oxygen amount gravimetrically measured as an integral quantity. When the temperature was periodically changed in the range of 1173 K to 1523 K, highly accurate measurements could be carried out using this gas monitoring method, although reasonable measurements were not gravimetrically performed due to the fluctuating thermo-buoyancy during the experiment. A change of the oxidation rate was clearly detected at a monoclinic tetragonal transition temperature of ZrO_2. From the calculation of the water vapor partial pressure during the thermal equilibrium condition using the hydrogen and oxygen partial pressures, it became clear that a thermal equilibrium state is maintained when the isothermal condition is maintained, but is not when the temperature increases or decreases with time. Based on these results, it was demonstrated that the gas monitoring system using hydrogen and oxygen sensors is very useful for investigating the oxidation process of the Zircaloy in steam. (author)

Degradation in steam of 60 cm-long B{sub 4}C control rods

Energy Technology Data Exchange (ETDEWEB)

Dominguez, C., E-mail: christina.dominguez@irsn.fr; Drouan, D.

2014-08-01

In the framework of nuclear reactor core meltdown accident studies, the degradation of boron carbide control rod segments exposed to argon/steam atmospheres was investigated up to about 2000 °C in IRSN laboratories. The sequence of the phenomena involved in the degradation has been found to take place as expected. Nevertheless, the ZrO{sub 2} oxide layer formed on the outer surface of the guide tube was very protective, significantly delaying and limiting the guide tube failure and therefore the boron carbide pellet oxidation. Contrary to what was expected, the presence of the control rod decreases the hydrogen release instead of increasing it by additional oxidation of boron compounds. Boron contents up to 20 wt.% were measured in metallic mixtures formed during degradation. It was observed that these metallic melts are able to attack the surrounding fuel rods, which could have consequences on fuel degradation and fission product release kinetics during severe accidents.

External attachment of titanium sheathed thermocouples to zirconium nuclear fuel rods for the loss-of-fluid-test (LOFT) Reactor

International Nuclear Information System (INIS)

Welty, R.K.

1980-01-01

A welding process to attach titanium sheathed thermocouples to the outside of the zircaloy clad fuel rods has been developed. A laser beam was selected as the optimum welding process because of the extremely high energy input per unit volume that can be achieved allowing local fusion of a small area irrespective of the difference in material thickness to be joined. Irradiation tests showed no degradation of thermocouples or weld structure. Fast thermal cycle and heater rod blowdown reflood tests were made to subject the weldments to high temperatures, high pressure steam, and fast water quench cycles. From the behavior of these tests, it was concluded that the attachment welds would survive a series of reactor safety tests. 2 refs

High temperature properties of Zircaloy--oxygen alloys

International Nuclear Information System (INIS)

Mellinger, G.B.; Bates, J.L.

1977-03-01

The effect of oxygen on three properties of Zircaloy-4 cladding relevant to LOCA evaluation codes was determined. Thermal expansion, elastic moduli, and thermal diffusivity were measured over the range room temperature--1200 0 C (2192 0 F) and 0.7 to 28 at.% oxygen. Thermal expansion and elastic moduli showed increases with oxygen concentration, while thermal diffusivity tended to decrease. Zircaloy-2 was examined over the same temperature range, but only to 5 at.% oxygen, differences in the properties between the two alloys were minor. The thermal emittance of Zircaloy-4 was measured in argon over the wavelength range 1.5 to 2.5 μm on previously oxidized tubing and on surfaces in the process of oxidizing in unlimited steam. For the latter, a high emittance (approximately 0.9) was reached at an oxide thickness of about 100 mg/dm 2 , and the tubing surface remained black and substoichiometric as oxidation continued at temperatures to 1200 0 C

Examination of Zircaloy-clad spent fuel after extended pool storage

International Nuclear Information System (INIS)

Bradley, E.R.; Bailey, W.J.; Johnson, A.B. Jr.; Lowry, L.M.

1981-09-01

This report presents the results from metallurgical examinations of Zircaloy-clad fuel rods from two bundles (0551 and 0074) of Shippingport PWR Core 1 blanket fuel after extended water storage. Both bundles were exposed to water in the reactor from late 1957 until discharge. The estimated average burnups were 346 GJ/kgU (4000 MWd/MTU) for bundle 0551 and 1550 GJ/kgU (18,000 MWd/MTU) for bundle 0074. Fuel rods from bundle 0551 were stored in deionized water for nearly 21 yr prior to examination in 1980, representing the world's oldest pool-stored Zircaloy-clad fuel. Bundle 0074 has been stored in deionized water since reactor discharge in 1964. Data from the current metallurgical examinations enable a direct assessment of extended pool storage effects because the metallurgical condition of similar fuel rods was investigated and documented soon after reactor discharge. Data from current and past examinations were compared, and no significant degradation of the Zircaloy cladding was indicated after almost 21 yr in water storage. The cladding dimensions and mechanical properties, fission gas release, hydrogen contents of the cladding, and external oxide film thicknesses that were measured during the current examinations were all within the range of measurements made on fuel bundles soon after reactor discharge. The appearance of the external surfaces and the microstructures of the fuel and cladding were also similar to those reported previously. In addition, no evidence of accelerated corrosion or hydride redistribution in the cladding was observed

Surface analytical investigations of the thermal behaviour of passivated Zircaloy-4 surfaces and of the reaction behaviour of iodine with Zircaloy-4 surfaces

International Nuclear Information System (INIS)

Kaufmann, R.

1988-07-01

In the first part of the present work the thermal behaviour of atmospherically oxidized Zircaloy-4 samples was investigated at various temperatures. In a next step the amount of iodine adsorbed at the metallic surface was determined as well at room temperature with varying iodine exposures as for constant exposure but varying temperatures. Furthermore, the zirconium iodide species resulting from the interaction of iodine with the Zircaloy-4 and desorbed at higher temperatures were identified by means of residual gas analysis. During these studies it was found that the oxidic overlayer of the passivated Zircaloy-4 samples is decomposed at temperatures above 200 0 C. The iodine uptake at metallic surfaces (cleaned by Ar-ion sputtering) at room temperature slows markedly down after formation of a closed zirconium-iodide overlayer and consequently the further reaction proceeds diffusion-controlled. At 200 0 C ZrI 4 is formed being the thermodynamically most stable Zr-iodide. During desorption experiments using iodine exposed Zircaloy-4 samples the release of ZrI 4 was proved. The results obtained from the various experiments are finally discussed with respect to the iodine-induced stress corrosion cracking process and the underlying basic mechanisms and a transport mechanism for the SCC in nuclear fuel rods is proposed. (orig./RB) [de

Fuel rod simulator effects in flooding experiments single rod tests

International Nuclear Information System (INIS)

Nishida, M.

1984-09-01

The influence of a gas filled gap between cladding and pellet on the quenching behavior of a PWR fuel rod during the reflood phase of a LOCA has been investigated. Flooding experiments were conducted with a short length electrically heated single fuel rod simulator surrounded by glass housing. The gap of 0.05 mm width between the Zircaloy cladding and the internal Al 2 O 3 pellets of the rod was filled either wit helium or with argon to vary the radial heat resistance across the gap. This report presents some typical data and an evaluation of the reflood behavior of the fuel rod simulator used. The results show that the quench front propagates faster for increasing heat resistance in the gap between cladding and heat source of the rod. (orig.) [de

Effects of oxidation in the mechanical behavior of zircaloy-4 tubes

International Nuclear Information System (INIS)

Santos, A.M.M. dos.

1981-07-01

The kinetics of oxidation of zircaloy-4 is isothermally studied utilizing discontinous gravimetric method under two different oxidizing conditions, using gaseous oxigen and steam. The total weight gain during oxidation occurs in two different way: formation of oxide and solid solution. A mechanical test for studying the effect of embrittlement due to the absorption of oxygen in small zircalloy tubes have been developed. (Author) [pt

High temperature interaction between UO2 and Zircaloy-4/silver mixture

International Nuclear Information System (INIS)

Uetsuka, Hiroshi; Nagase, Fumihisa; Otomo, Takashi

1995-12-01

The reaction between UO 2 and Zircaloy is a main material interaction in the reactor core during a severe accident of LWR. With a view of examining the influence of the core materials having low melting temperatures on the reaction, the effect of silver that is main component of PWR control rod alloy was investigated in the temperature range from 1373 to 1703K. Zircaloy was completely liquefied by the same weight of liquid silver at tested temperatures. The reaction between UO 2 and (Zircaloy+silver) mixture roughly obeyed a parabolic rate law. The determined reaction rate below about 1600K was much lower than that obtained by Hofmann et al. for the reaction between UO 2 and Zircaloy. However, it sharply increased with temperature and became comparable with the rate of UO 2 /Zircaloy reaction at about 1700K. Metallurgical examination including EPMA analysis revealed that Zr(O) layer formed at the reaction interface only for the tests below about 1600K correlated with the discontinuity of the temperature dependence of reaction rate. (author)

Fuel assemblies for PWR type reactors: fuel rods, fuel plates. CEA work presentation

International Nuclear Information System (INIS)

Delafosse, Jacques.

1976-01-01

French work on PWR type reactors is reported: basic knowledge on Zr and its alloys and on uranium oxide; experience gained on other programs (fast neutron and heavy water reactors); zircaloy-2 or zircaloy-4 clad UO 2 fuel rods; fuel plates consisting of zircaloy-2 clad UO 2 squares of thickness varying between 2 and 4mm [fr

The corrosion of Zircaloy-4 fuel cladding in pressurized water reactors

International Nuclear Information System (INIS)

Van Swam, L.F.P.; Shann, S.H.

1991-01-01

This paper reports on the effects of thermo-mechanical processing of cladding on the corrosion of Zircaloy-4 in commercial PWRs that have been investigated. Visual observations and nondestructive measurements at poolside, augmented by observations in the hot cell, indicate that the initial black oxide transforms into a grey or tan later white oxide layer at a thickness of 10 to 15 μm independent of the thermal processing history of the tubing. At an oxide layer thickness of 60 to 80 μm, the oxide may spall depending somewhat on the particular oxide morphology formed and possibly on the frequency of power and temperature changes of the fuel rods. Because spalling of oxide lowers the metal-to-oxide interface temperature of fuel rods, it reduces the corrosion rate and is beneficial from that point of view. To determine the effect of thermo-mechanical processing on in-reactor corrosion of Zircaloy-4, oxide thickness measurements at poolside and in the hot cell have been analyzed with the MATPRO corrosion model. A calibrated corrosion parameter in this model provides a measure of the corrosion susceptibility of the Zircaloy-4 cladding. It was found necessary to modify the MATPRO equations with a burnup dependent term to obtain a near constant value of the corrosion parameter over a burnup range of approximately 10 to 45 MWd/kgU. Different calculational tests were performed to confirm that the modified model accurately predicts the corrosion behavior of fuel rods

Behavior and properties of Zircaloys in power reactors: A short review of pertinent aspects in LWR fuel

International Nuclear Information System (INIS)

Garzarolli, F.; Stehle, H.; Steinberg, E.

1996-01-01

Zircaloy-2 and -4, developed mainly in the US, have been used in Germany for fuel rod claddings and in-core structural components from the beginning of reactor technology. Extensive studies of the material properties of the Zircaloys have been performed in Siemens laboratories since 1957. Zircaloy-2 and -4 turned out to be very reliable materials that fulfilled all requirements for normal operation and likewise the requirements for postulated accidental conditions and for intermediate storage for many years. Optimization of Zircaloy-2 and -4 during recent years includes both optimization of microstructure and of chemical composition. BWRs and PWRs need differently optimized materials. Today's more demanding operation conditions and discharge burnups required a further optimization of the Zircaloys and for hot PWRs even the development of more corrosion-resistant Zr alloys. A significant improvement of PWR corrosion behavior can be achieved with Zr alloys using the alloying elements of Zircaloy with somewhat modified concentrations. Sn should be below or at least in the lower range of the ASTM specification range for Zircaloy-4, Fe and Cr should be somewhat higher, and Si should be specified as an alloying element rather than as an impurity

Oxiding and hydriding properties of Zr-1Nb cladding material in comparison with zircaloys

Energy Technology Data Exchange (ETDEWEB)

Vrtilkova, V; Molin, L [Nuclear Fuel Inst., Zbraslav (Czech Republic); Valach, M [Nuclear Research Inst., Rez plc (Czech Republic)

1997-02-01

This paper presents an overview of experimental research related to the Zr-1Nb corrosion behaviour in water and steam environment performed in the Czech Republic. Presented work is focused on the differences between Zr1Nb and Zircaloy corrosion performance. The effects of steam pressure, temperature transients and preoxidation are discussed. (author). 14 refs, 15 figs.

The effects of corrosion conditions and cold work on the nodular corrosion of zircaloy-4

International Nuclear Information System (INIS)

You, Gil Sung

1992-02-01

The nodular corrosion of Zircaloy-4 was investigated on the effects of corrosion conditions and cold work. Variation of steam pressures, heat-up environments and prefilms were considered and cold work effects were also studied. The corrosion rate of Zircaloy-4 was dependent on pressure between 1 and 100 atm and it followed the cubic law as W=16.85 x P 0.31 for plate specimens and W=12.69 x P 0.27 for tube specimens, where W is weight gain (mg/dm 2 ) and P is the steam pressure (atm). The environment variation in autoclave during heat-up period did not affect the early stage of nodular corrosion. The prefilm, which was formed at 500 .deg. C under 1 atm steam for 4 hours, restrained the formation of the initial small nodules. The oxide film formed under 1 atm steam showed no difference of electrical resistivity from the oxides formed under 100 atm steam pressure. Cold work specimens showed the higher resistivity against nodular corrosion than as-received specimens. The corrosion resistance arising from cold work seems to be due to the texture changes by the cold work. The results showed that cold work can affect the later stage of uniform corrosion and the early stage of nodular corrosion, namely, the nodule initiation stage

Investigation of an overheated PWR-type fuel rod simulator bundle cooled down by steam. Pt. 1: experimental and calculational results of the QUENCH-04 test. Pt. 2: application of the SVECHA/QUENCH code to the analysis of the QUENCH-01 and QUENCH-04 bundle tests

International Nuclear Information System (INIS)

Sepold, L.; Hofmann, P.; Homann, C.

2002-04-01

The QUENCH experiments are to investigate the hydrogen source term that results from the water injection into an uncovered core of a light-water reactor (LWR). The test bundle is made of 21 fuel rod simulators with a length of approximately 2.5 m. 20 fuel rod simulators are heated over a length of 1024 mm, the one unheated fuel rod simulator is located in the center of the test bundle. Heating is carried out electrically using 6-mm-diameter tungsten heating elements installed in the center of the rods and surrounded by annular ZrO 2 pellets. The rod cladding is identical to that used in LWRs: Zircaloy-4, 10.75 mm outside diameter, 0.725 mm wall thickness. The test bundle is instrumented with thermocouples attached to the cladding and the shroud at 17 different elevations with an axial distance between the thermocouples of 100 mm. During the entire test up to the cooldown phase, superheated steam together with the argon as carrier gas enters the test bundle at the bottom end and leaves the test section at the top together with the hydrogen that is produced in the zirconium-steam reaction. The hydrogen is analyzed by three different instruments: two mass spectrometers and a ''Caldos 7 G'' hydrogen measuring device (based on the principle of heat conductivity). Part I of this report describes the results of test QUENCH-04 performed in the QUENCH test facility at the Forschungszentrum Karlsruhe on June 30, 1999. The objective of the experiment QUENCH-04 was to investigate the reaction of the non-preoxidized rod cladding on cooldown by steam rather than quenching by water. Part II of the present report deals with the results of the SVECHA/QUENCH (S/Q) code application to the FZK QUENCH bundle tests. The adaptation of the S/Q code to such kind of calculations is described. The numerical procedure of the recalculation of the temperature test data, and the preparation for the S/Q code input is presented. In particular, the results of the QUENCH-01 and QUENCH-04 test

Nondestructive examination of irradiated fuel rods by pulsed eddy current techniques

International Nuclear Information System (INIS)

Francis, W.C.; Quapp, W.J.; Martin, M.R.; Gibson, G.W.

1976-02-01

A number of fuel rods and unfueled zircaloy cladding tubes which had been irradiated in the Saxton reactor have undergone extensive nondestructive and corroborative destructive examinations by Aerojet Nuclear Company as part of the Water Reactor Safety Research Program, Irradiation Effects Test Series. This report discusses the pulsed eddy current (PEC) nondestructive examinations on the fuel rods and tubing and the metallography results on two fuel rods and one irradiated zircaloy tube. The PEC equipment, designed jointly by Argonne National Laboratory and Aerojet, performed very satisfactorily the functions of diameter, profile, and wall thickness measurements and OD and ID surface defect detection. The destructive examination provided reasonably good confirmation of ''defects'' detected in the nondestructive examination

The effect of second-phase particles on the corrosion and struture of Zircaloy-4

International Nuclear Information System (INIS)

Cortie, M.B.

1982-10-01

The effect of heat treatment and second-phase particles on the corrosion resistance and microstructure of Zircaloy-4 has been examined. In particular the effect of precipitates on the rate and mechanism of high-temperature, high-pressure water or steam corrosion is discussed. Measurements of corrosion rate are presented for specimens which have received various heat treatments. The heat treatments studied included a fast cool from the beta field, prolonged annealing at temperatures ranging from 500 degrees Celsius to 1 100 degrees Celsius as well as combinations of the above. The fabrication of a small quantity of Zircaloy-4 strip was undertaken and the methods used and observations made are recorded. The wide range of microstructures produced in Zircaloy-4 by the heat treatments and fabrication procedures utilized are described and discussed with optical or electron microscope photographs showing the important features. Qualitative and semi-quantitative chemical analyses of the second-phase particles were carried out by both the scanning electron microscope and Auger spectroscopy. Evidence for the existence of a tin-rich precipitate in Zircaloy-4 is presented and discussed

Tensile properties in zircaloy-II after 590 MeV proton irradiation

Energy Technology Data Exchange (ETDEWEB)

Dai, Y. [Paul Scherrer Inst. (PSI), Villigen (Switzerland); Victoria, M. [Ecole Polytechnique Federale, Lausanne (Switzerland)

1997-09-01

In order to investigate radiation potential damage effects on the SINQ Zircaloy-rod target, four Zircaloy-II tensile specimens were irradiated at the PIREX facility in 1995 to a proton fluence about 3x10{sup 20} p/cm{sup 2}, which produced a radiation damage of about 1.35 displacements per atom (dpa). Tensile test results show that, although there is some reduction in tensile elongation, substantial ductility still exists after such irradiation dose which corresponds to the peak value obtained in the SINQ target for 23 days operation at 1 mA. (author) 1 fig., 2 refs.

Annealing studies of Zircaloy-2 cladding at 580-850 deg C

International Nuclear Information System (INIS)

Hindle, E.D.

1983-01-01

For fuel rod cladding it is important to determine if prior metallurgical condition combined with irradiation damage can influence high temperature deformation, because studies of such deformation are required to produce data for the cladding ballooning models which are used in analysing loss-of-coolant (LOCA). If the behaviour of all cladding conditions during a LOCA can be represented by, say, the annealed condition, then a great deal of experimental work on a multiplicity of cladding conditions can be avoided. By examining the metallographic structure and hardness, the present study determines the time required in the range 580 to 850 deg C for returning Zircaloy cladding to the annealed condition, so that for any transient a point can be specified where the material should have annealed. An equation has been derived to give this information. (author)

Out-of-pile bundle temperature escalation under severe fuel damage conditions

International Nuclear Information System (INIS)

Hagen, S.; Peck, S.O.

1983-08-01

This report provides an overview of the test conduct, results, and posttest appearance of bundle test ESBU-1. The purpose of the test was to investigate fuel rod temperature escalation due to the exothermal zircaloy/steam reaction in a bundle geometry. The 3x3 bundle was surrounded by a zircaloy shroud and 6 mm of fiber ceramic insulation. The center rod escalated to a maximum of 2,250 0 C. Runoff of the melt apparently limited the escalation. Posttest visual examination of the bundle showed that cladding from every rod had melted, liquefied some fuel, flowed down the rod, and frozen in a solid mass that substantially blocked all flow channels. A large amount of powdery rubble, probably fuel that fractured during cooldown, was found on top of the blockage. Metallographic, EMP, and SEM examinations showed that the melt had dissolved both fuel and oxidized cladding, and had itself been oxidized by steam. (orig.) [de

The physical and chemical degradation of PWR fuel rods in severe accident conditions

International Nuclear Information System (INIS)

Parsons, P.D.; Mowat, J.A.S.; Dewhurst, D.W.F.; Hughes, T.E.

1983-01-01

An experimental study of the interaction between Zircaloy-4 cladding and UO 2 in PWR fuel rods heated to high temperatures with a negligible differential pressure across the cladding wall is described. The fuel rods were of dimensions appropriate to the 17x17 PWR fuel sub-assembly and were heated in a non-oxidising environment (vacuum) up to approx. 1850 deg. C either isothermally or through heating ramps. Observations were made concerning the extent and nature of the reaction zone between Zircaloy-4 and UO 2 over the temperature range 1500-1850 deg. C for times ranging from 1 min to 125 min. The location, morphology and the chemical composition of the phases formed are described along with the kinetics of their formation. (author)

Zircaloy-4 and M5 high temperature oxidation and nitriding in air

Energy Technology Data Exchange (ETDEWEB)

Duriez, C. [Institut de Radioprotection et Surete Nucleaire, Direction de Prevention des Accidents Majeurs, Centre de Cadarache, 13115 St Paul Lez Durance (France)], E-mail: christian.duriez@irsn.fr; Dupont, T.; Schmet, B.; Enoch, F. [Universite Technologique de Troyes, BP 2060, 10010 Troyes (France)

2008-10-15

For the purpose of nuclear power plant severe accident analysis, degradation of Zircaloy-4 and M5 cladding tubes in air at high temperature was investigated by thermo-gravimetric analysis, in isothermal conditions, in a 600-1200 deg. C temperature range. Alloys were investigated either in a 'as received' bare state, or after steam pre-oxidation at 500 {sup o}C to simulate in-reactor corrosion. At the beginning of air exposure, the oxidation rate obeys a parabolic law, characteristic of solid-state diffusion limited regime. Parabolic rate constants compare, for Zircaloy-4 as well as for M5, with recently assessed correlations for high temperature Zircaloy-4 steam-oxidation. A thick layer of dense protective zirconia having a columnar structure forms during this diffusion-limited regime. Then, a kinetic transition (breakaway type) occurs, due to radial cracking along the columnar grain boundaries of this protective dense oxide scale. The breakaway is observed for a scale thickness that strongly increases with temperature. At the lowest temperatures, the M5 alloy appears to be breakaway-resistant, showing a delayed transition compared to Zircaloy-4. However, for both alloys, a pre-existing corrosion scale favours the transition, which occurs much earlier. The post transition kinetic regime is linear only for the lowest temperatures investigated. From 800 deg. C, a continuously accelerated regime is observed and is associated with formation of a strongly porous non-protective oxide. A mechanism of nitrogen-assisted oxide growth, involving formation and re-oxidation of ZrN particles, as well as nitrogen associated zirconia phase transformations, is proposed to be responsible for this accelerated degradation.

Zircaloy oxidation and cladding deformation in PWR-specific CORA experiments

International Nuclear Information System (INIS)

Minato, K.; Hering, W.; Hagen, S.

1991-07-01

Out-of-pile bundle experiments (zircaloy 4) are performed in the CORA facility to investigate the behavior of PWR fuel elements during severe fuel damage (SFD) accidents. Within the international cooperation the most significant phenomena such as cladding deformation, oxidation (especially the zirconium/steam reaction), melt formation, melt release, and relocation which were found in all tests have been analyzed. (orig./MM) [de

Temperature measurement on Zircaloy-clad fuel pins during high temperature excursions

International Nuclear Information System (INIS)

Meservey, R.H.

1976-04-01

The development of a sheathed thermocouple suitable for attachment to zircaloy-clad fuel rods and for use during high temperature (2,800 0 F) excursions under loss-of-coolant accident conditions is described. Development, fabrication, and testing of the thermocouples is covered in detail. In addition, the development of a process for laser welding the thermocouples to fuel rods is discussed. The thermocouples and attachment welds have been tested for resistance to corrosion and nuclear radiation and have been subjected to fast thermal cycle, risetime, and blowdown accident tests

CANSWEL-2: a computer model of the creep deformation of Zircaloy cladding under loss-of-coolant accident conditions

International Nuclear Information System (INIS)

Haste, T.J.

1982-07-01

The CANSWEL-2 code models cladding creep deformation under conditions relevant to a loss-of-coolant accident (LOCA) in a pressurised water reactor (PWR). It considers in detail the centre rod of a 3 x 3 nominally square array, taking into account azimuthal non-uniformities in cladding thickness and temperature, and the mechanical restraint imposed on contact with neighbouring rods. Any of the rods in the array may assume a non-circular shape. Models are included for primary and secondary creep, dynamic phase change and superplasticity when both alpha- and beta-phase Zircaloy are present. A simple treatment of oxidation strengthening is incorporated. Account is taken of the anisotropic creep behaviour of alpha-phase Zircaloy which leads to cladding bowing. The CANSWEL-2 model is used both as a stand-alone code and also as part of the LOCA analysis code MABEL-2. (author)

Development of the spent fuel rod cutting device using the blade cutters

International Nuclear Information System (INIS)

Jung, Jae Hoo; Yoon, Ji Sup; Hong, Dong Hee; Kim, Young Hwan; Park, Gee Yong; Kim, Do Woo

2000-11-01

A spent fuel rod cutting device is to cut a spent nuclear fuel rod to optimal size for consequent decladding operation. In this paper, various properties of fuel rod, such as a dimension and material of zircaloy tubes and fuel pellets, are investigated. Also, commercially available cutting method and tools is investigated in terms of its performance. As a result, the blade cutter is selected for the design. In order to fabricate the durable blade cutter, various materials are analyzed in terms of material properties, cutter shape, and heat treatment method, etc. Also, the durability of this tool is tested by cutting the SUS tubes and zircaloy tubes. In the device design, the remote maintainability is considered so that the modularized design is accomplished. Also, the other factors considered in the design are the round shape sustainability at the cut surface, the amount of debris generation, and the fire risk, etc. Considering these design consideration, the spent fuel rod cutting device is fabricated and tested

Zirconium-barrier cladding attributes

International Nuclear Information System (INIS)

Rosenbaum, H.S.; Rand, R.A.; Tucker, R.P.; Cheng, B.; Adamson, R.B.; Davies, J.H.; Armijo, J.S.; Wisner, S.B.

1987-01-01

This metallurgical study of Zr-barrier fuel cladding evaluates the importance of three salient attributes: (1) metallurgical bond between the zirconium liner and the Zircaloy substrate, (2) liner thickness (roughly 10% of the total cladding wall), and (3) softness (purity). The effect that each of these attributes has on the pellet-cladding interaction (PCI) resistance of the Zr-barrier fuel was studied by a combination of analytical model calculations and laboratory experiments using an expanding mandrel technique. Each of the attributes is shown to contribute to PCI resistance. The effect of the zirconium liner on fuel behavior during off-normal events in which steam comes in contact with the zirconium surface was studied experimentally. Simulations of loss-of-coolant accident (LOCA) showed that the behavior of Zr-barrier cladding is virtually indistinguishable from that of conventional Zircaloy cladding. If steam contacts the zirconium liner surface through a cladding perforation and the fuel rod is operated under normal power conditions, the zirconium liner is oxidized more rapidly than is Zircaloy, but the oxidation rate returns to the rate of Zircaloy oxidation when the oxide phase reaches the zirconium-Zircaloy metallurgical bond

Rethinking the Zircaloy Embrittlement Criteria and Its Impact on Safety Margin

Energy Technology Data Exchange (ETDEWEB)

Lee, You Ho; Kim, Bo Kyung; No, Hee Cheon [KAIST, Daejeon (Korea, Republic of)

2016-05-15

These fuel rod failure modes include integral thermal shock fracture, and impact tests. It is quite remarkable to see that the proposed Zircaloy embrittlemt criteria attained from ring compression tests, in general, successfully assure structural integrity of fuel rods subject to relevant failure modes in accidents. This fact demonstrates that ductility of Zircaloy is the key metric to structural integrity of fuel rods. However, the Zircaloy embrittlement criteria set in 1970s inevitably pose limitations that have become increasingly important for today's nuclear fuel and reactor operations. In particular, the criteria do not take into account the steady-state hydrogen embrittlement with burnup. This may be understandable considering the markedly lower discharge burnup in 1970s compared to that of today. The revision of the rule has been already conducted by the U.S NRC to account for high burnup effects on ECR while the temperature limit remains unchanged. The newly proposed rule of the U.S NRC stick to the similar ring compression tests conducted in the early 1970s. In the monumental experimental investigation of Hobson and Rittenhouse in 1972 and 1973, the experimental evidence for the current 1204oC was first addressed. The study found a reasonably accurate correlation between zero ductility temperature and the sum of alpha and oxide layer thickness for the specimens oxidized below 2200oF (1204 .deg. C). However, in spite of the similar oxidation degree, specimens oxidized at 2400 .deg. F (1315 deg. C) were markedly more brittle than specimens oxidized at 2200 .deg. F (1204 .deg. C). The study explained this by the increase in solid-solution hardening due to a higher oxygen solubility at a higher temperature. Such a nice experimental correlation attained between the nil ductility temperature and the remaining beta layer thickness fraction below 1204 .deg. C has become a critical basis for the current temperature limit; at 1315 .deg. C- thecorrelation

Study on kinetic of strain-aging in zircaloy-4

International Nuclear Information System (INIS)

Gomes, P.A.

1977-01-01

The strain-aging in zircaloy-4 has been investigated in this work and a study of the general problems involving this phenomenon has been realized in Zirconium and its alloys. It has been verified that a yield point appears in the Zircaloy-4, when it is submitted to strain-aging treatment between the temperatures 200 0 C and 400 0 C. (author)

AgInCd control rod failure in the QUENCH-13 bundle test

International Nuclear Information System (INIS)

Sepold, L.; Lind, T.; Csordas, A. Pinter; Stegmaier, U.; Steinbrueck, M.; Stuckert, J.

2009-01-01

The QUENCH off-pile experiments performed at the Karlsruhe Research Center are to investigate the high-temperature behavior of Light Water Reactor (LWR) core materials under transient conditions and in particular the hydrogen source term resulting from the water injection into an uncovered LWR core. The typical LWR-type QUENCH test bundle, which is electrically heated, consists of 21 fuel rod simulators with a total length of approximately 2.5 m. The Zircaloy-4 rod claddings and the grid spacers are identical to those used in Pressurized Water Reactors (PWR) whereas the fuel is represented by ZrO 2 pellets. In the QUENCH-13 experiment the single unheated fuel rod simulator in the center of the test bundle was replaced by a PWR-type control rod. The QUENCH-13 experiment consisting of pre-oxidation, transient, and quench water injection at the bottom of the test section investigated the effect of an AgInCd/stainless steel/Zircaloy-4 control rod assembly on early-phase bundle degradation and on reflood behavior. Furthermore, in the frame of the EU 6th Framework Network of Excellence SARNET, release and transport of aerosols of a failed absorber rod were to be studied in QUENCH-13, which was accomplished with help of aerosol measurements performed by PSI-Switzerland and AEKI-Hungary. Control rod failure was initiated by eutectic interaction of steel cladding and Zircaloy-4 guide tube and was indicated at about 1415 K by axial peak absorber and bundle temperature responses and additionally by the on-line aerosol monitoring system. Significant releases of aerosols and melt relocation from the control rod were observed at an axial peak bundle temperature of 1650 K. At a maximum bundle temperature of 1820 K reflood from the bottom was initiated with cold water at a flooding rate of 52 g/s. There was no noticeable temperature escalation during quenching. This corresponds to the small amount of about 1 g in hydrogen production during the quench phase (compared to 42 g of H 2

Effect of annealing temperature on the mechanical properties of Zircaloy-4 cladding

International Nuclear Information System (INIS)

Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

1977-01-01

The mechanical properties of Zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced Zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. The burst strength of the cladding at 650F decreased with the annealing temperature reaching a saturation value at approximately 1000F. The total circumferential elongation increased with the annealing temperature reaching a maximum at approximately 1000F and decreasing at higher temperatures. Hoop creep characteristics of Zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. The R-parameter was essentially independent of the annealing temperature while the P-parameter increased with annealing temperature. The mechanical anisotropy parameters were also studied as a function of the test temperature from ambient to approximately 800F using continuously monitored high precision extensometry. (Auth.)

Engineered zircaloy cladding modifications for improved accident tolerance of LWR fuel: US DOE NEUP Integrated Research Project

International Nuclear Information System (INIS)

Heuser, Brent

2013-01-01

An integrated research project (IRP) to fabricate and evaluate modified zircaloy LWR cladding under normal BWR/PWR operation and off-normal events has been funded by the US DOE. The IRP involves three US academic institutions, a US national laboratory, an intermediate stock industrial cladding supplier, and an international academic institution. A combination of computational and experimental protocols will be employed to design and test modified zircaloy cladding with respect to corrosion and accelerated oxide growth, the former associated with normal operation, the latter associated with steam exposure during loss of coolant accidents (LOCAs) and low-pressure core re-floods. Efforts will be made to go beyond design-base accident (DBA) scenarios (cladding temperature equal to or less than 1204 deg. C) during the experimental phase of modified zircaloy performance characterisation. The project anticipates the use of the facilities at ORNL to achieve steam exposure beyond DBA scenarios. In addition, irradiation of down-selected modified cladding candidates in the ATR may be performed. Cladding performance evaluation will be incorporated into a reactor system modelling effort of fuel performance, neutronics, and thermal hydraulics, thereby providing a holistic approach to accident-tolerant nuclear fuel. The proposed IRP brings together personnel, facilities, and capabilities across a wide range of technical areas relevant to the study of modified nuclear fuel and LWR performance during normal operation and off-normal scenarios. Two pathways towards accident-tolerant LWR fuel are envisioned, both based on the modification of existing zircaloy cladding. The first is the modification of the cladding surface by the application of a coating layer designed to shift the M + O→MO reaction away from oxide growth during steam exposure at elevated temperatures. This pathway is referred to as the 'surface coating' solution. The second is the modification of the bulk

A comparison of Zircaloy oxide thicknesses on Millstone-3 and North Anna-1 PWR fuel cladding

International Nuclear Information System (INIS)

Polley, M.V.; Evans, H.E.

1993-08-01

High concentrations of lithium in the coolant may enhance the corrosion rate of Zircaloy fuel cladding. In the present work, oxide thicknesses on fuel cladding from the Millstone 3 PWR were compared with those from the North Anna 1 PWR. The intention was to identify whether the higher lithium levels (up to 3.5 ppM) in the Millstone 3 primary coolant during cycles 2 and 3 led to significantly greater oxidation rates than in North Anna 1 which operated generally with lithium levels lower than 2.2 ppM. The comparisons were made by comparing the measurements with code predictions of Zircaloy oxidation in order to factor out the effect of operational variables on the oxide thicknesses achieved. Overall, Millstone 3 oxide thicknesses were found to be approximately 14% greater than North Anna 1 values. However, approximately 29% lower oxide thicknesses were found on reload Millstone 3 rods exposed to one cycle of elevated lithium chemistry than on Millstone 3 initial fuel exposed to one cycle of normal lithium chemistry during cycle 1. Furthermore, oxide thicknesses on Millstone 3 rods exposed to two cycles of elevated lithium chemistry were approximately 36% lower than on Millstone 3 rods exposed to one cycle of normal lithium chemistry plus one cycle of elevated lithium chemistry. Therefore, it cannot be concluded that elevated lithium operation in Millstone 3 led to enhanced Zircaloy fuel clad corrosion

Elucidating the iodine stress corrosion cracking (SCC) process for zircaloy tubing

International Nuclear Information System (INIS)

Nagai, M.; Shimada, S.; Nishimura, S.; Amano, K.

1984-01-01

Several experimental investigations were made to enhance understanding of the iodine stress corrosion cracking (SCC) process for Zircaloy: (1) oxide penetration process, (2) crack initiation process, and (3) crack propagation process. Concerning the effect of the oxide layer produced by conventional steam-autoclaving, no significant difference was found between results for autoclaved and as-pickled samples. Tests with 15 species of metal iodides revealed that only those metal iodides which react thermodynamically with zirconium to produce zirconium tetraiodide (ZrI 4 ) caused SCC of Zircaloy. Detailed SEM examinations were made on the SCC fracture surface of irradiated specimens. The crack propagation rate was expressed with a da/dt=C Ksup(n) type equation by combining results of tests and calculations with a finite element method. (author)

Variation in the strain anisotropy of Zircaloy with temperature and strain

International Nuclear Information System (INIS)

Hindle, E.D.; Worswick, D.

1984-04-01

Strain anisotropy was investigated at temperatures in the range 293 to 1117K in circular tensile specimens prepared from rolled Zircaloy-2 plate so that their tensile axes were parallel to and transverse to the rolling direction. The strain anisotropy factor for both types of specimen increased markedly in the high alpha phase region above 923K reaching a maximum at circa 1070K. Above this temperature in the alpha-plus-beta phase region the strain anisotropy decreased rapidly as the proportion of beta phase increased and was almost non-existent at 1173K. The strain anisotropy was markedly strain dependent, particularly in the high alpha phase region. The study was extended to Zircaloy-4 pressurized water reactor (PWR) 17 x 17 type fuel rod tubing specimens which were strained under biaxial conditions using cooling conditions which promoted uniform diametral strain over most of their lengths (circa 250 mm). In these circumstances the strain anisotropy is manifest by a reduction in length. Measurement of this change along with that in diameter and wall thickness produced data from which the strain anisotropy factor was calculated. The results, although influenced by additional factors discussed in the paper, were similar to those observed in the uniaxial Zircaloy-2 tensile tests. (author)

Chemical interactions between as-received and pre-oxidized Zircaloy-4 and Inconel-718 at high temperatures

International Nuclear Information System (INIS)

Hofmann, P.; Markiewicz, M.

1994-06-01

Isothermal reaction experiments were performed in the temperature range of 1000 - 1300 C in order to determine the chemical interactions between Zircaloy-4 fuel rod cladding and Inconel-718 spacer grids of Pressurized Water Reactors (PWR) under severe accident conditions. It was not possible to apply even higher temperatures since fast and complete liquefaction of the components occurred as a result of eutectic interactions during heatup. The liquid reaction products formed enhance and accelerate the degradation of the material couples and the fuel elements, respectively. Only small amounts of Inconel are necessary to liquefy large amounts of Zircaloy. Thin oxide layers on the Zircaloy surface delay the beginning of the chemical interactions with Inconel but cannot prevent them. In this work the reaction kinetics have been determined for the system: as-received and pre-oxidized Zircaloy-4/Inconel 718. The interactions can be described by parabolic rate laws; the Arrhenius equations for the various interactions are given. (orig.) [de

Modeling of Zircaloy cladding degradation under repository conditions

International Nuclear Information System (INIS)

Santanam, L.; Raghavan, S.; Chin, B.A.

1989-07-01

Two potential degradation mechanisms, creep and stress corrosion cracking, of Zircaloy cladding during repository storage of spent nuclear fuel have been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. A stress analysis of fuel rods has been performed. Stresses in the outer zirconium oxide layer and the inner Zircaloy tube have been predicted for typical internal pressurization, oxide layer thickness, volume expansion from formation of the oxide layer and thermal expansion coefficients of the cladding and oxide. Stress relaxation occurring in-reactor has also been taken into account. The calculations indicate that for the anticipated storage conditions investigated, the outer zirconium oxide layer is in a state of compression thus making it unlikely that stress corrosion cracking of the exterior surface will occur. 20 refs., 6 figs., 9 tabs

Comparison study between GTWA and PAW welding techniques in zircaloy-4

International Nuclear Information System (INIS)

Martinez, R.L.; Boccanera, L.; Ortiz, L.; Fernandez, L.; Corso, H.

2003-01-01

The wide use of zirconium alloys in different structural parts of nuclear reactors mainly under severe environmental conditions has encouraged the study of Zircaloy-4 and specifically welded joints of this material.Many different factors affect mechanical properties, specifically hydrides, formed by absorbed hydrogen.Hydrogen solubility in Zircaloy-4 is low and because Zircaloy-4 picks up hydrogen during service the potential exist that zirconium hydrides phase precipitate causing loss of ductility, the most undesirable consequence. Therefore, the study and characterization of welded joint of nuclear materials assumes fundamental importance in the safety of nuclear reactors.This paper presents experimental results regarding of hardness and hydrogen concentration in Zircaloy-4 plates obtained by two different welding techniques GTWA (Gas Tungsten Arc Welding) and PAW (Plasma Arc Welding).In this work following these remarks the difference observed between these two techniques are presented and point out some aspects of PAW for further discussion

Water rod

International Nuclear Information System (INIS)

Kashiwai, Shin-ichi; Yokomizo, Osamu; Orii, Akihito.

1992-01-01

In a reactor core of a BWR type reactor, the area of a flow channel in a lower portion of a downcoming pipe for downwardly releasing steams present at the top portion in a water rod is increased. Further, a third coolant flow channel (an inner water rod) is disposed in an uprising having an exit opened near the inlet of the water rod and an inlet opened at the outside near the top portion of the water and having an increase flow channel area in the upper portion. The downcoming pipe in the water rod is filled with steams, and the void ratio is increased by so much as the flow channel area of the downcoming pipe is increased. Since the pressure difference between the inlet and the exit of the inner water rod is greater than the pressure difference between the inlet and the exit of the water rod, most of water flown into the inner water rod is discharged out of the exit in the form of water as it is. Since the area of the flow channel is increased in the portion of the inner water rod, void efficiency in the upper portion of the reactor core is decreased by so much. Since the void ratio is thus increased in the lower portion and the void efficiency is decreased in the upper portion of the reactor core, axial void distribution can be flattened. (N.H.)

Contribution to the study of corrosion of zirconium and zircaloy-2 in superheated steam at 400 deg C (105 kg /cm{sup 2}); Contribution a l'etude de la corrosion du zirconium et du zircaloy-2 dans la vapeur d'eau surchauffee a 400 deg C (105 kg /cm{sup 2})

Energy Technology Data Exchange (ETDEWEB)

Coriou, H; Gauduchau, J; Grall, L; Hure, J; Pelras, M [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

1959-07-01

The corrosion kinetics of zircaloy-2 in water and steam at temperatures between 300 deg. C and 400 deg. C are represented by a curve sharply divided into two stages separated by a so-called transition point. After a first period of decreasing corrosion rate there follows a second period with much faster kinetics in which the speed is constant. After carrying out a methodical study of the corrosion of 'zircaloy-2 in the form of sheets and tubes. We have demonstrated, at 400 deg. C in steam, a systematic anomaly which appears at the transition point. The curve presents three quite distinct points; after the first period a fast corrosion is observed, followed by a third period at a slower speed. This leads us to believe that there may be not a single point but a transition zone, separating two types of kinetic behaviour and corresponding to modifications in the properties of the oxide layer. After this readjustment period a new corrosion law is established, lasting a considerable time, the corrosion speed being slower than that indicated so far. A study of the morphology of the oxide films which develop under these conditions has demonstrated the special part played by mechanical, physical and metallurgical factors in the case of zirconium. Deep penetration of oxide can thus show up on the inner wall of hammer-hardened tubes. Simultaneously a very considerable hydride formation occurs in the metal. (author) [French] La cinetique de corrosion du zircaloy-2 dans l'eau et la vapeur a des temperatures comprises entre 300 et 400 deg. C est representee par une courbe a deux periodes separees par un point singulier appele point de transition. A une premiere periode a vitesse de corrosion decroissante, succede une deuxieme periode a cinetique beaucoup plus rapide dont la vitesse est constante. Apres une etude systematique de la corrosion du zircaloy-2 sous forme de toles et de tubes, nous avons mis en evidence a 400 deg. C, dans la vapeur, une anomalie systematique qui se

Effect of annealing temperature on the mechanical properties of zircaloy-4 cladding

International Nuclear Information System (INIS)

Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

1977-01-01

The mechanical properties of zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. Hoop creep characteristics of zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The critical annealing temperature at which a minimum creep strain occurs decreases as the applied stress increases. An additional test at 700F and 30 ksi hoop stress was conducted to demonstrate that the critical annealing temperature is essentially independent of the test temperature. Plausible explanations based on differing substructures developed in cold-worked stress-relieved material are forwarded. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. R-parameters were determined from in situ transverse strain gage measurements in uniaxial tensile tests. P-parameters were calculated from uniaxial test data (R and yield stress) and hoop yield stress determined in biaxial, closed-end internal pressurization tests

Performance of iron–chromium–aluminum alloy surface coatings on Zircaloy 2 under high-temperature steam and normal BWR operating conditions

Energy Technology Data Exchange (ETDEWEB)

Zhong, Weicheng; Mouche, Peter A.; Han, Xiaochun [University of Illinois, Department of Nuclear, Radiological, and Plasma Engineering, Urbana, IL 61801 (United States); Heuser, Brent J., E-mail: bheuser@illinois.edu [University of Illinois, Department of Nuclear, Radiological, and Plasma Engineering, Urbana, IL 61801 (United States); Mandapaka, Kiran K.; Was, Gary S. [University of Michigan, Department of Nuclear Engineering and Radiological Sciences, Ann Arbor, MI 48109 (United States)

2016-03-15

Iron-chromium-aluminum (FeCrAl) coatings deposited on Zircaloy 2 (Zy2) and yttria-stabilized zirconia (YSZ) by magnetron sputtering have been tested with respect to oxidation weight gain in high-temperature steam. In addition, autoclave testing of FeCrAl-coated Zy2 coupons under pressure-temperature-dissolved oxygen coolant conditions representative of a boiling water reactor (BWR) environment has been performed. Four different FeCrAl compositions have been tested in 700 °C steam; compositions that promote alumina formation inhibited oxidation of the underlying Zy2. Parabolic growth kinetics of alumina on FeCrAl-coated Zy2 is quantified via elemental depth profiling. Autoclave testing under normal BWR operating conditions (288 °C, 9.5 MPa with normal water chemistry) up to 20 days demonstrates observable weight gain over uncoated Zy2 simultaneously exposed to the same environment. However, no FeCrAl film degradation was observed. The 900 °C eutectic in binary Fe–Zr is addressed with the FeCrAl-YSZ system. - Graphical abstract: Weight gain normalized to total sample surface area versus time during 700 °C steam exposure for FeCrAl samples with different composition (A) and Fe/Cr/Al:62/4/34 (B). In both cases, the responses of uncoated Zry2 (Zry2-13A and Zry2-19A) are shown for comparison. This uncoated Zry2 response shows the expected pre-transition quasi-cubic kinetic behavior and eventual breakaway (linear) kinetics. Highlights: • FeCrAl coatings deposited on Zy2 have been tested with respect to oxidation in high-temperature steam. • FeCrAl compositions promoting alumina formation inhibited oxidation of Zy2 and delay weight gain. • Autoclave testing to 20 days of coated Zy2 in a simulated BWR environment demonstrates minimal weight gain and no film degradation. • The 900 °C eutectic in binary Fe-Zr is addressed with the FeCrAl-YSZ system.

A study of stress reorientation of hydrides in zircaloy

Energy Technology Data Exchange (ETDEWEB)

Yourong, Jiang; Bangxin, Zhou [Nuclear Power Inst. of China, Chengdu, SC (China)

1994-10-01

Under the conditions of circumferential tensile stress from 70 to 180 MPa for Zircaloy tubes or the tensile stress from 55 to 180 MPa for Zircaloy-4 plates and temperature cycling between 150 and 400 degree C, the effects of stress and the number of temperature cycling on hydride reorientation in Zircaloy-4 tubes and plates and Zircaloy-2 tubes containing about 220 {mu}g/g hydrogen have been investigated. With the increase of stress and/or the number of temperature cycling, the level of hydride reorientation increases. When hydride reorientation takes place, there is a threshold stress concerned with the number of temperature cycling. Below the threshold stress, hydride reorientation is not obvious. When applied stress is higher than the threshold stress, the level of hydride reorientation increases with the increase of stress and the number of temperature cycling. Hydride reorientation in Zircaloy-4 tubes develops gradually from the outer surface to inner surface. It might be related to the difference of texture between outer surface and inner surface. The threshold stress is affected by both the texture and the value of B. So controlling texture could still restrict hydride reorientation under tensile stress.

The effect of mechanical restraint on the deformation of Zircaloy cladding

International Nuclear Information System (INIS)

Jones, P.M.; Haste, T.J.

1980-10-01

Zircaloy cladding, deformed at temperatures postulated for loss-of-coolant accidents, can exhibit considerable ductility. The actual circumferential strain is governed by the temperature uniformity around the rod during the time at which the major part of the deformation occurs. If the bulges in neighbouring rods in a multi-rod array touch before rupture, and the array is large enough for the outer rods to restrain bulges rather than be pushed away by them, then the stress in such bulges drops. However the stress in adjacent axial regions of the cladding which have not contacted remains high and these continue to strain until they also interact, thus propagating the bulging axially. Meanwhile the non-contacted portions of the interacting bulges continue to strain slowly into the remaining sub-channels. Illustrative calculations suggest that the mechanical restraint of bulging cladding will only be effective in increasing sub-channel blockage when the failure strains are greater than 60-70%. This may occur with temperature differences between neighbouring rods of 10-25 0 C if the deformation process is thermally stabilised. (author)

Influence of texture on fracture toughness of zircaloy cladding

International Nuclear Information System (INIS)

Grigoriev, V.; Andersson, Stefan

1997-06-01

The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill's theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture

Influence of texture on fracture toughness of zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Grigoriev, V. [Studsvik Material AB, Nykoeping (Sweden); Andersson, Stefan [Royal Inst. of Tech., Stockholm (Sweden)

1997-06-01

The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill`s theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture. With a 2 page summary in Swedish. 32 refs, 18 figs.

Modelling of pellet-cladding interaction for PWRs reactors fuel rods

International Nuclear Information System (INIS)

Esteves, A.M.

1991-01-01

The pellet-cladding interaction that can occur in a PWR fuel rod design is modelled with the computer codes FRAPCON-1 and ANSYS. The fuel performance code FRAPCON-1 analyzes the fuel rod irradiation behavior and generates the initial conditions for the localized fuel rod thermal and mechanical modelling in two and three-dimensional finite elements with ANSYS. In the mechanical modelling, a pellet fragment is placed in the fuel rod gap. Two types of fuel rod cladding materials are considered: Zircaloy and austenitic stainless steel. Linear and non-linear material behaviors are allowed. Elastic, plastic and creep behaviors are considered for the cladding materials. The modelling is applied to Angra-II fuel rod design. The results are analyzed and compared. (author)

Results of SFD experiment CORA-13 (OECD International Standard Problem 31)

International Nuclear Information System (INIS)

Hagen, S.; Hofmann, P.; Noack, V.; Schanz, G.; Schumacher, G.; Sepold, L.

1993-02-01

The PWR-type assemblies usually consist of 25 rods with 16 electrically heated fuel rod simulators and nine unheated rods (full-pellet and absorber rods). Bundle CORA-13, a PWR-type assembly, contained two Ag/In/Cd - steel absorber rods. The test bundle was subjected to temperature transients of a slow heatup rate in a steam environment with a temperature ramp rate of 1 K/s. The temperature escalation due to the exothermal zircaloy(Zry)-steam reaction started at about 1100 C at an elevation of 850 mm (1000 s after onset of the transient), leading to a temperature plateau of 1850 C and after initiation of quenching to maximum temperatures of approximately 2000 C to 2300 C. CORA-13 was terminated by quenching with water from the bottom with a flooding rate of 1 cm/s. Rod destruction started with the failure of the absorber rod cladding at about 1200 C, i.e. about 250 K below the melting regime of steel. Penetration of the steel cladding was presumably caused by a eutectic interaction between steel and the zircaloy guide tube. As a consequence, the absorber-steel-zircaloy melt relocated radially outward and axially downward. Besides this melt relocation the test bundle experienced severe oxidation and partial melting of the cladding, fuel dissolution by Zry/UO 2 interaction, complete Inconel grid spacer destruction, and relocation of melts and fragments to lower elevations in the bundle. An extended flow blockage has formed at the axial midplane. Quenching by water resulted, besides additional fragmentation of fuel rods and shroud, in an additional temperature increase in the upper bundle region. Coinciding with the temperature response an additional hydrogen buildup was detected. During the flooding phase 48% of the total hydrogen were generated. (orig./HP) [de

Biaxial creep deformation of Zircaloy-4 in the high alpha phase temperature range

International Nuclear Information System (INIS)

Donaldson, A.T.; Horwood, R.A.; Healey, T.

1983-01-01

The ballooning response of Zircaloy-4 fuel tubes during a postulated loss-of-coolant accident may be calculated from a knowledge of the thermal environment of the rods and the creep deformation characteristics of the cladding. In support of such calculations biaxial creep studies have been performed on fuel tubes supplied by Westinghouse, Wolverine and Sandvik of temperatures in the alpha phase range. This paper presents the results of an investigation of their respective creep behaviour which has resulted in the formulation of equations for use in LOCA fuel ballooning codes. (author)

Some aspects of the utilization of zicaloy and austenitic steel as cladding material for PWR reactor fuel rods

International Nuclear Information System (INIS)

Teixeira e Silva, A.; Perrotta, J.A.

1985-01-01

The behaviour under irradiation of fuel rods for light water reactors was simulated by using fuel performance codes. Two types of cladding were analyzed: zircaloy and austenitic stainless steel. The fuel performance codes, originally made for zircaloy cladding, were adapted for austenitic stainless steel. The simulation results for the two types of cladding are presented, compared and discussed. (F.E.) [pt

Pool boiling CHF enhancement by micro/nanoscale modification of zircaloy-4 surface

International Nuclear Information System (INIS)

Ahn, Ho Seon; Lee, Chan; Kim, Hyungdae; Jo, HangJin; Kang, SoonHo; Kim, Joonwon; Shin, Jeongseob; Kim, Moo Hwan

2010-01-01

Consideration of the critical heat flux (CHF) requires difficult compromises between economy and safety in many types of thermal systems, including nuclear power plants. Much research has been directed towards enhancing the CHF, and many recent studies have revealed that the significant CHF enhancement in nanofluids is due to surface deposition of nanoparticles. The surface deposition of nanoparticles influenced various surface characteristics. This fact indicated that the surface wettability is a key parameter for CHF enhancement and so is the surface morphology. In this study, surface wettability of zircaloy-4 used as cladding material of fuel rods in nuclear power plants was modified using surface treatment technique (i.e. anodization). Pool boiling experiments of distilled water on the prepared surfaces was conducted at atmospheric and saturated conditions to examine effects of the surface modification on CHF. The experimental results showed that CHF of zircaloy-4 can be significantly enhanced by the improvement in surface wettability using the surface modification, but only the wettability effect cannot explain the CHF increase on the treated zircaloy-4 surfaces completely. It was found that below a critical value of contact angle (10 o ), micro/nanostructures created by the surface treatment increased spreadability of liquid on the surface, which could lead to further increase in CHF even beyond the prediction caused only by the wettability improvement. These micro/nanostructures with multiscale on heated surface induced more significant CHF enhancement than it based on the wettability effect, due to liquid spreadability.

Crack behavior of oxidation resistant coating layer on Zircaloy-4 for accident tolerant fuel claddings

International Nuclear Information System (INIS)

Park, Jung Hwan; Kim, Eui Jung; Jung, Yang Il; Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Yang, Jae Ho

2016-01-01

Terrani et al. reported the oxidation resistance of Fe-based alloys for protecting zirconium alloys from the rapid oxidation in a high-temperature steam environment. Kim and co-workers also reported the corrosion behavior of Cr coated zirconium alloy using a plasma spray and laser beam scanning. Cracks are developed by tensile stress, and this significantly deteriorates the oxidation resistance. This tensile stress is possibly generated by the thermal cycle or bending or the irradiation growth of zirconium. In this study, Cr was deposited by AIP on to Zircaloy-4 plate, and the crack behavior of Cr coated Zircaloy-4 under uni-axial tensile strain was observed. In addition, the strain of the as-deposited state was calculated by iso-inclination method. Coating began to crack at 8% of applied strain. It is assumed that a well-densified structure by AIP tends to be resistant to cracking under tensile strain.

Crack behavior of oxidation resistant coating layer on Zircaloy-4 for accident tolerant fuel claddings

Energy Technology Data Exchange (ETDEWEB)

Park, Jung Hwan; Kim, Eui Jung; Jung, Yang Il; Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Yang, Jae Ho [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Terrani et al. reported the oxidation resistance of Fe-based alloys for protecting zirconium alloys from the rapid oxidation in a high-temperature steam environment. Kim and co-workers also reported the corrosion behavior of Cr coated zirconium alloy using a plasma spray and laser beam scanning. Cracks are developed by tensile stress, and this significantly deteriorates the oxidation resistance. This tensile stress is possibly generated by the thermal cycle or bending or the irradiation growth of zirconium. In this study, Cr was deposited by AIP on to Zircaloy-4 plate, and the crack behavior of Cr coated Zircaloy-4 under uni-axial tensile strain was observed. In addition, the strain of the as-deposited state was calculated by iso-inclination method. Coating began to crack at 8% of applied strain. It is assumed that a well-densified structure by AIP tends to be resistant to cracking under tensile strain.

Stress corrosion cracking of zircaloy. The use of laboratory data to predict in-reactor behaviour

International Nuclear Information System (INIS)

Miller, A.K.; Ocken, H.

1981-01-01

Pellet-cladding interaction (PCI) can lead to failure of the Zircaloy tubing used as cladding in water-cooled reactors. Many investigations have shown that the mechanism directly responsible for such fuel rod failures is stress corrosion cracking (SCC) of Zircaloy tubing. Laboratory studies have yielded extensive data on the time-to-failure (tsub(f)) behaviour of Zircaloy tubing specimens as a function of such important variables as the applied hoop stress (σ sub(h)), the iodine concentration (I 2 ), the temperature (T) and the fluence (F). These data have been used to predict the response of Zircaloy tubing exposed in-reactor. A typical approach is to fit laboratory data to obtain an empirical equation for tsub(f) in terms of the variables identified above. The question can then be posed as to whether it is appropriate to use such an empirical expression for predicting in-reactor behaviour. This paper describes the approach which has been taken in modelling the SCC process. It first reviews the experimental observations upon which the model is based. A summary of the key features of the model is then presented. The model's capabilities, emphasizing those predictions that are independent of data used to evaluate empirical constants, are briefly discussed. Finally, it is shown how the model can be used to predict important differences between the response of tubing specimens exposed in the laboratory and the response of large quantities of tubing exposed in-reactor

Fuel Rod Melt Progression Simulation Using Low-Temperature Melting Metal Alloy

International Nuclear Information System (INIS)

Seung Dong Lee; Suh, Kune Y.; GoonCherl Park; Un Chul Lee

2002-01-01

The TMI-2 accident and various severe fuel damage experiments have shown that core damage is likely to proceed through various states before the core slumps into the lower head. Numerous experiments were conducted to address when and how the core can lose its original geometry, what geometries are formed, and in what processes the core materials are transported to the lower plenum of the reactor pressure vessel. Core degradation progresses along the line of clad ballooning, clad oxidation, material interaction, metallic blockage, molten pool formation, melt progression, and relocation to the lower head. Relocation into the lower plenum may occur from the lateral periphery or from the bottom of the core depending upon the thermal and physical states of the pool. Determining the quantities and rate of molten material transfer to the lower head is important since significant amounts of molten material relocated to the lower head can threaten the vessel integrity by steam explosion and thermal and mechanical attack of the melt. In this paper the focus is placed on the melt flow regime on a cylindrical fuel rod utilizing the LAMDA (Lumped Analysis of Melting in Degrading Assemblies) facility at the Seoul National University. The downward relocation of the molten material is a combination of the external film flow and the internal pipe flow. The heater rods are 0.8 m long and are coated by a low-temperature melting metal alloy. The electrical internal heating method is employed during the test. External heating is adopted to simulate the exothermic Zircaloy-steam reaction. Tests are conducted in several quasi-steady-state conditions. Given the variable boundary conditions including the heat flux and the water level, observation is made for the melting location, progression, and the mass of molten material. Finally, the core melt progression model is developed from the visual inspection and quantitative analysis of the experimental data. As the core material relocates

Characterization of Zircaloy-2 and Zircaloy-4 by X-Ray fluorescence

International Nuclear Information System (INIS)

Sato, I.M.; Imakuma, K.; Salvador, V.L.R.

1981-03-01

The analytical characterization of zircaloy-2 and zircaloy-4 is intimataly connected with the determination of Sn, Fe, Cr, Ni, O, N, H, and Hf. An analytical method developed in this laboratory is discribed for the determination of metallic elements like Sn, Fe, Cr and Ni using the technique of X-ray fluorescence. The samples are prepared in the form of double-layer pellets using boric acid as a binding agent. The zircaloy-4 is dissolved in hydrofluoric acid and the metallic elements are converted to fluorides. The standard samples used for calibration are prepared from synthetic materials. The elements are determined by measuring the characteristic first order K α lines. A Zircaloy-4 sample analysed yielded the following values: Sn=1.30+-0.03%, Fe=0.18+-0.01%, Cr=0.088+-0.004% and Ni=14+-3 ppm. The reproducibility, precision, as well as the theoretical limit of detection of the method are discussed. The determination of the elements O, N and H present as occluded gas in the zircaloy is nearing completion. These analyses are being carried out by a Mass Spectrometric technique where an aliquot of the released gas is analysed. (Author) [pt

Evaluation of fuel rod damage in LWR under accident conditions using SSYST

International Nuclear Information System (INIS)

Meyder, R.

1982-01-01

After a short outline of the recent SSYST-development, the creep rupture model NORA 2 is presented. The effect of temperature and oxygen on Zircaloy 4 creep behaviour is shown. Examples on the effect of azimuthal varying gap width and wall thickness are given. Remarks on the extension of a single rod analysis on a bundle and the stepwise application of SSYST for investigation of fuel rod failure conclude the paper. (orig.) [de

Mechanical properties of zircaloy-4 tubes for CAREM 25 fuel rods

International Nuclear Information System (INIS)

Juarez, G; Bianchi, D; Flores, A; Vizcaino, P

2012-01-01

The aim of the present work was giving support to the development of Zircaloy-4 fuel claddings for the CAREM 25 reactor through microstructural and mechanical properties studies along the manufacturing process. The manufacturing route was defined in 4 cold rolling stages and two thermal treatments, one at the middle and one after the last rolling stage. The first two rolling stages were performed in FAESA and the last two in PPFAE-CNEA using the rolling machine HPTR 8-15. The reference values for the evaluation were those indicated in the technical specification CAREM25 F ET-3-B0610. In this context, four tubes were received from FAESA. To these tubes mechanical properties determinations were performed to characterize the material in each step performed in PPFAE. The mechanical properties of the cladding tubes also achieve the standard values (σ 0.2 = 450 MPa, e = 15%), being σ 0.2 = 530 MPa and 18% the elongation (author)

Sensitivity of measured steam oxidation kinetics to atmospheric control and impurities

Energy Technology Data Exchange (ETDEWEB)

Sooby Wood, E., E-mail: sooby@lanl.gov [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM (United States); Terrani, K.A. [Nuclear Fuels Materials Group, Oak Ridge National Laboratory, Oak Ridge, TN (United States); Nelson, A.T. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM (United States)

2016-08-15

The most direct means of improving the ability of water cooled reactors to withstand excessive cladding oxidation during a loss of coolant accident is to either modify or replace zirconium cladding. It is important to understand what level of agreement is to be expected as a function of systematic differences in steam oxidation testing techniques and instrumentation among testing facilities. The present study was designed to assess the sensitivities of some of the current and proposed reactor cladding materials. Steam oxidation sensitivity of Zircaloy-2, FeCrAl and Mo to O{sub 2} impurities in steam were examined. It was shown that the effect of O{sub 2} impurities is negligible for the two former materials while significant in the case of Mo.

An experimental study of burnout and pressure drop in 19-rod clusters

International Nuclear Information System (INIS)

Edwards, P.A.

1976-03-01

This report presents experimental burnout and pressure drop data obtained from three 19-rod clusters, both wire wrapped and grid supported, and with both non-uniform and uniform radial heat flux. The clusters all had uniform axial heating, a heated length of 4 feet, and 5/8 in. diameters rods, though the rod spacings were somewhat different and only 18 rods were heated in the grid supported cluster. Tests were carried out in high temperature water/steam at 1000 psi flowing vertically upwards with a mass velocity of 0.5 x 10 6 to 2.5 x 10 6 lbs/ft 2 hr. (U.K.)

Evaluation of steam corrosion and water quenching behavior of zirconium-silicide coated LWR fuel claddings

Science.gov (United States)

Yeom, Hwasung; Lockhart, Cody; Mariani, Robert; Xu, Peng; Corradini, Michael; Sridharan, Kumar

2018-02-01

This study investigates steam corrosion of bulk ZrSi2, pure Si, and zirconium-silicide coatings as well as water quenching behavior of ZrSi2 coatings to evaluate its feasibility as a potential accident-tolerant fuel cladding coating material in light water nuclear reactor. The ZrSi2 coating and Zr2Si-ZrSi2 coating were deposited on Zircaloy-4 flats, SiC flats, and cylindrical Zircaloy-4 rodlets using magnetron sputter deposition. Bulk ZrSi2 and pure Si samples showed weight loss after the corrosion test in pure steam at 400 °C and 10.3 MPa for 72 h. Silicon depletion on the ZrSi2 surface during the steam test was related to the surface recession observed in the silicon samples. ZrSi2 coating (∼3.9 μm) pre-oxidized in 700 °C air prevented substrate oxidation but thin porous ZrO2 formed on the coating. The only condition which achieved complete silicon immobilization in the oxide scale in aqueous environments was the formation of ZrSiO4 via ZrSi2 coating oxidation in 1400 °C air. In addition, ZrSi2 coatings were beneficial in enhancing quenching heat transfer - the minimum film boiling temperature increased by 6-8% in the three different environmental conditions tested. During repeated thermal cycles (water quenching from 700 °C to 85 °C for 20 s) performed as a part of quench tests, no spallation and cracking was observed and the coating prevented oxidation of the underlying Zircaloy-4 substrate.

Electrochemical Studies on Important Elements for Zirconium Recovery Form Irradiated Zircaloy-4 Cladding

International Nuclear Information System (INIS)

Park, J.; Sohn, S.; Hwang, I.S.

2015-01-01

Since Zircaloy cladding accounts for about 16 wt. % of used nuclear fuel assembly, decontamination process is required to reduce the final waste volume from spent nuclear fuel. To develop Zircaloy-4 electrorefining process as an irradiated Zircaloy cladding decontamination process, electrochemical studies on Sn, Cr, Fe and Co which are major or important elements in the irradiated cladding were conducted based on cyclic voltammetry in LiCl-KCl at 500 deg. C. Cyclic voltammetry for Sn, Fe, Cr and Co elements that should be eliminated was conducted and revealed that redox reactions of these ions are much simpler than Zr and more reductive than Zr. The reliability of cyclic voltammetry was verified by comparing diffusion coefficients and formal reduction potentials of these ions obtained in this study to previous studies. (authors)

Structural analysis and modeling of water reactor fuel rod behavior

International Nuclear Information System (INIS)

Roshan Zamir, M.

2000-01-01

An important aspect of the design and analysis of nuclear reactor is the ability to predict the behavior of fuel elements in the adverse environment of a reactor system under normal and emergency operating conditions. To achieve these objectives and in order to provide a suitable computer code based on fundamental material properties for design and study of the thermal-mechanical behavior of water reactor fuel rods during their irradiation life and also to demonstrate the fuel rod design and modeling for students, The KIANA-1 computer program has been developed by the writer at Amir-Kabir university of technology with support of Atomic Energy Organization of Iran. KIANA-1 is an integral one-dimensional computer program for the thermal and mechanical analysis in order to predict fuel rods performance and also parameter study of Zircaloy-clad UO 2 fuel rod during steady state conditions. The code has been designed for the following main objectives: To give a solution for the steady state heat conduction equation for fuel as a heat source and clad by using finite difference, control volume and semi-analytical methods in order to predict the temperature profile in the fuel and cladding. To predict the inner gas pressures due to the filling gases and released gaseous fission products. To predict the fission gas production and release by using a simple diffusion model based on the Booth models and an empirical model. To calculate the fuel-clad gap conductance for cracked fuel with partial contact zones to a closed gap with strong contact. To predict the distribution of stress in three principal directions in the fuel and sheet by assuming one-dimensional plane strain and asymmetric idealization. To calculate the strain distribution in three principal directions and the corresponding deformation in the fuel and cladding. For this purpose the permanent strain such as creep or plasticity as well as the thermoelastic deformation and also the swelling, densification, cracking

Fuel rod-grid interaction wear: in-reactor tests (LWBR development program)

International Nuclear Information System (INIS)

Stackhouse, R.M.

1979-11-01

Wear of the Zircaloy cladding of LWBR irradiation test fuel rods, resulting from relative motion between rod and rod support contacts, is reported. Measured wear depths were small, 0.0 to 2.7 mils, but are important in fuel element behavior assessment because of the local loss of cladding thickness, as well as the effect on grid spring forces that laterally restrain the rods. An empirical wear analysis model, based on out-of-pile tests, is presented. The model was used to calculate the wear on the irradiation test fuel rods attributed to a combination of up-and-down motions resulting from power and pressure/temperature cycling of the test reactor, flow-induced vibrations, and assembly handling scratches. The calculated depths are generally deeper than the measured depths

Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

International Nuclear Information System (INIS)

Stout, R.B.

2001-01-01

An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

Energy Technology Data Exchange (ETDEWEB)

Stout, R.B. [California Univ., Livermore, CA (United States). Lawrence Livermore National Lab

2001-07-01

An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

Effect of impurity elements Al, Mn, and N2 on the corrosion resistance of zircaloy-2 in high temperature water and steam

International Nuclear Information System (INIS)

Gadiyar, H.S.

1978-01-01

Although the impurity limits are specified in standard zircaloy-2, it is possible that during its manufacture some of the impurities may exceed by a few ppm than the normally set values. It is necessary to understand the corrosion behaviour of such zircaloy-2 which contain a small amount of excessive impurities. This report summarizes some such data of the impurities aluminium, manganese and nitrogen. It is seen that the common impurities which can affect the corrosion of zircaloy-2 significantly are Al and N 2 and to a lesser extent Mn. (author)

Precipitates in irradiated Zircaloy

International Nuclear Information System (INIS)

Chung, H.M.

1985-10-01

Precipitates in high-burnup (>20 MWd/kg U) Zircaloy spent-fuel cladding discharged from commercial boiling- and pressurized-water reactors have been characterized by TEM-HVEM. Three classes of primary precipitates were observed in the irradiated Zircaloys: Zr 3 O (2 to 6 nm), cubic-ZrO 2 (greater than or equal to 10 nm), and delta-hydride (35 to 100 nm). The former two precipitations appears to be irradiation induced in nature. Zr(Fe/sub x/Cr/sub 1-x/) 2 and Zr 2 (Fe/sub x/Ni/sub 1-x/) intermetallics, which are the primary precipitates in unirradiated Zircaloys, were largely dissolved after the high burnup. It seems, therefore, that the influence of the size and distribution of the intermetallics on the corrosion behavior may be quite different for the irradiated Zircaloys

Experimental study on the convective heat transfer enhancement in single-phase steam flow by a support grid

International Nuclear Information System (INIS)

Kim, Byoung Jae; Kim, Kihwan; Kim, Dong-Eok; Youn, Young-Jung; Park, Jong-Kuk; Moon, Sang-Ki; Song, Chul-Hwa

2014-01-01

Highlights: • The convective heat transfer enhancement by support grids is investigated. • Experiments were performed in a square array 2 × 2 rod bundle. • The enhancement was affected not only by the blockage ratio also by the Reynolds number. • For low Reynolds numbers, the enhancement depends on the Reynolds number (Re). • For high Reynolds numbers, the enhancement is nearly independent of Re. - Abstract: Single-phase flow occurs in the fuel rod bundle of a pressurized water reactor, during the normal operation period or at the early stage of the reflood phase in a loss-of-coolant accident scenario. In the former period, the flow is single-phase water flow, but in the latter case, the flow is single-phase steam flow. Support grids are required to maintain a proper geometry configuration of fuel rods within nuclear fuel assemblies. This study was conducted to elucidate the effects of support grids on the convective heat transfer in single-phase steam flow. Experiments were made in a square array 2 × 2 rod bundle. The four electrically-heating rods were maintained by support grids with mixing vanes creating a swirl flow. Two types of support grids were considered in this study. The two types are geometrically similar except the blockage ratio by different mixing vane angles. For all test runs, 2 kW power was supplied to each rod. The working fluid was superheated steam with Re = 2,301–39,594. The axial profile of the rod surface temperatures was measured, and the convective heat transfer enhancement by the presence of the support grids was examined. The peak heat transfer enhancement was a function of not only the blockage ratio but also the Reynolds number. Given the same blockage ratio, the heat transfer enhancement was sensitive to the Reynolds number in laminar flow, whereas it was nearly independent of the Reynolds number in turbulent flow

Analysis of zircaloy oxide thickness data from PWRs

International Nuclear Information System (INIS)

Sheppard, K.D.; Speyer, D.M.; Chan, Y.Y.; Frankl, I.; Strasser, A.A.

1990-02-01

Prior EPRI funded research (Project 1250-1) resulted in a set of Zircaloy waterside corrosion models. These models were based principally on KWU reactor data. The objective of this study was to evaluate the ability of the KWU corrosion models to predict available domestic USA data for all domestic PWR vendors in order to further validate the models and to provide a consistent basis to judge the corrosion data of the domestic plants. A methodology for analyzing the large amount of data was developed and implemented in a single channel model. This model includes the capability, by a method described herein, of accounting for open core related effects (crossflow) and the effect of the immediately adjacent fuel rods, guide tubes, etc., on the coolant conditions around the fuel rods that were measured for oxide thickness. Data from the Arkansas Unit number-sign 2 (ANO-2) Combustion Engineering (C-E), Oconee Units 1 and 2 built by Babcock ampersand Wilcox (B ampersand W), and the Trojan reactor built by Westinghouse (W) were used in this study. The corrosion models previously developed, and the present single channel model methodology, were able to predict the corrosion data quite well. The maximum corrosion thickness was on the order of 20 to 40 microns in all plants studied. 13 refs., 11 figs., 5 tabs

Control rod drive mechanism

International Nuclear Information System (INIS)

Mizuno, Katsuyuki.

1976-01-01

Object: To restrict the reduction in performance due to stress corrosion cracks by making use of condensate produced in a turbine steam condenser. Structure: Water produced in a turbine steam condenser is forced into a condensed water desalting unit by low pressure condensate pump. The condensate is purified and then forced by a high pressure condensate pump into a feedwater heater for heating before it is returned to the reactor by a feedwater pump. Part of the condensate issuing from the condensate desalting unit is branched from the remaining portion at a point upstream the pump and is withdrawn into a control rod drive water pump after passing through a motordriven bypass valve, an orifice and a condenser water level control valve, is pressurized in the control rod drive water desalting unit and supplied to a control rod drive water pressure system. The control rod is vertically moved by the valve operation of the water pressure system. Since water of high oxygen concentration does not enter during normal operation, it is possible to prevent the stress cracking of the stainless steel apparatus. (Nakamura, S.)

Fuel-rod response during the large-break LOCA Test LOC-6

International Nuclear Information System (INIS)

Vinjamuri, K.; Cook, B.A.; Hobbins, R.R.

1981-01-01

The large break Loss of Coolant Accident (LOCA) Test LOC-6 was conducted in the Power Burst Facility (PBF) at the Idaho National Engineering Laboratory by EG and G Idaho, Inc. The objectives of the PBF LOCA tests are to obtain in-pile cladding ballooning data under blowdown and reflood conditions and assess how well out-of-pile ballooning data represent in-pile fuel rod behavior. The primary objective of the LOC-6 test was to determine the effects of internal rod pressures and prior irradiation on the deformation behavior of fuel rods that reached cladding temperatures high in the alpha phase of zircaloy. Test LOC-6 was conducted with four rods of PWR 15 x 15 design with the exception of fuel stack length (89 cm) and enrichment (12.5 W% 235 U). Each rod was surrounded by an individual flow shroud

Adsorption and diffusion of hydrogen in Zircaloy-4

International Nuclear Information System (INIS)

Torres, E.; Desquines, J.; Baietto, M.C.; Coret, M.; Wehling, F.; Blat-Yrieix, M.; Ambard, A.

2015-01-01

Hydrogen in zirconium alloys is considered in many nuclear safety issues. Below 500 Celsius degrees, rather limited knowledge is available on the combined hydrogen adsorption at the sample surface and diffusion in the metal. A modeling of hydrogen gaseous charging has been established starting with a set of relevant laws and parameters derived from open literature. Simulating the hydrogen charging process requires simultaneous analysis of gaseous surface adsorption, hydrogen solid-solution diffusion and precipitation, when exceeding the material solubility limit. The modeling has been extended to reproduce the solid-gas exchange. Gaseous charging experiments have been performed at 420 C. degrees on Stress Relieved Annealed (SRA) Zircaloy-4 cladding samples to validate the model. The sample hydrogen content has been systematically measured after charging and compared to the calculated value thus providing a validation of the adsorption modeling. Complementary tests have been carried out on Recrystallized Annealed (RXA) Zircaloy-4 rods to characterize the combined diffusion and adsorption process. The hydrogen concentration distribution has been characterized using an inverse technique based on destructive analyses of the samples. This additional set of data was relevant for the validation of the hydrogen combined adsorption/diffusion modeling up to 420 C. degrees. (authors)

FLECHT-SEASET 21-rod bundle flow blockage heat transfer during reflood

International Nuclear Information System (INIS)

Loftus, M.; Hochreiter, L.; Lee, N.

1983-01-01

The effect of various flow blockage shapes and distributions during a PWR reflood was investigated using six 21-rod bundles with full length, internally heated, cosine power-shaped electrical rods. The flow blockage shapes, simulating the fuel rod clad ballooning, were made of thin-wall stainless steel tubes hydroformed into a short, concentric shape and along, nonconcentric shape. The blockage sleeves were distributed both coplanar, with all sleeves located at the same elevation, and non-coplanar. The initial and boundary conditions were varied to include parametric effects of pressure, inlet water temperature, and primarily, flooding rate. The initial mid-plane rod temperature was 871 0 C (1600 0 F) in all tests. Rod and vapor temperature measurements were made throughout the rod bundle with emphasis on the blockage region. The rod heat transfer downstream of the blockage was found to be greater for rods in a blocked bundle than for similar rods in an unblocked bundle. The heat transfer improvement decreases both with time after flood initiation and as the distance increased downstream of the blockage. The improvement in the heat transfer is attributed primarily to the breakup of the water droplets entrained in the steam flow. The smaller droplets subsequently evaporate and desuperheat the steam, which then improves the heat transfer between the rods and the steam in and downstream of the blockage zone

Quenching behaviour of hot zircaloy tube

International Nuclear Information System (INIS)

Chinchole, A.S.; Kulkarni, P.P.; Nayak, A.K.; Vijayan, P.K.

2015-01-01

The quenching process plays a very important role in case of safety of nuclear reactors. During large break Loss of Coolant Accident in a nuclear reactor, the cooling water from the system is lost. Under this condition, cold water is injected from emergency core cooling system. Quenching behaviour of such heated rod bundle is really complex. It is well known that nanofluids have better heat removal capability and high heat transfer coefficient owing to enhanced thermal properties. Alumina nano-particles result in better cooling abilities compared with the traditionally used quenching media. In this paper, the authors have carried out experiments on quenching behaviour of hot zircaloy tube with demineralized water and nanofluids. It was observed that, the tube got quenched within few seconds even with the presence of decay heat and shows slightly reduced quenching time compared with DM water. (author)

Nb effect on Zr-alloy oxidation under high pressure steam at high temperatures

International Nuclear Information System (INIS)

Park, Kwangheon; Yang, Sungwoo; Kim, Kyutae

2005-01-01

The high-pressure steam effects on the oxidation of Zircaloy-4 (Zry-4) and Zirlo (Zry-1%Nb) claddings at high temperature have been analyzed. Test temperature range was 700-900degC, and pressures were 1-150 bars. High pressure-steam enhances oxidation of Zry-4, and the dependency of enhancement looks exponential to steam pressure. The origin of the oxidation enhancement turned out to be the formation of cracks in oxide. The loss of tetragonal phase by high-pressure steam seems related to the crack formation. Addition of Nb as an alloying element to Zr alloy reduces significantly the steam pressure effects on oxidation. The higher compressive stresses and the smaller fraction of tetragonal oxides in Zry-1%Nb seem to be the diminished effect of high-pressure steam on oxidation. (author)

Matpro--version 10: a handbook of materials properties for use in the analysis of light water reactor fuel rod behavior

International Nuclear Information System (INIS)

Reymann, G.A.

1978-02-01

The materials properties correlations and computer subcodes (MATPRO--Version 10) developed for use with various LWR fuel rod behavior analytical programs at the Idaho National Engineering Laboratory are described. Formulations of fuel rod material properties, which are generally semiempirical in nature, are presented for uranium dioxide and mixed uranium--plutonium dioxide fuel, zircaloy cladding, and fill gas mixtures

MATPRO-Version 11: a handbook of materials properties for use in the analysis of light water reactor fuel rod behavior

International Nuclear Information System (INIS)

Hagrman, D.L.; Reymann, G.A.

1979-02-01

This handbook describes the materials properties correlations and computer subcodes (MATPRO-Version 11) developed for use with various LWR fuel rod behavior analytical programs at the Idaho National Engineering Laboratory. Formulations of fuel rod material properties, which are generally semiempirical in nature, are presented for uranium dioxide and mixed uranium--plutonium dioxide fuel, zircaloy cladding, and fill gas mixtures

MATPRO-Version 11: a handbook of materials properties for use in the analysis of light water reactor fuel rod behavior

Energy Technology Data Exchange (ETDEWEB)

Hagrman, D.L.; Reymann, G.A. (comps.)

1979-02-01

This handbook describes the materials properties correlations and computer subcodes (MATPRO-Version 11) developed for use with various LWR fuel rod behavior analytical programs at the Idaho National Engineering Laboratory. Formulations of fuel rod material properties, which are generally semiempirical in nature, are presented for uranium dioxide and mixed uranium--plutonium dioxide fuel, zircaloy cladding, and fill gas mixtures.

Reaction of tellurium with Zircaloy-4

International Nuclear Information System (INIS)

Boer, R. de; Cordfunke, E.H.P.

1994-09-01

Interaction of tellurium vapour with Zircaloy during the initial stage of an accident will lead to retention of tellurium in the core. For reliable estimation of the release behaviour of tellurium, it is necessary to know which zirconium tellurides are formed during this interaction. In this work the reaction of tellurium with Zircaloy-4 has been studied, using various reaction temperatures and tellurium vapour pressures. The compound ZrTe 2-x is formed on the surface of the Zircaloy in a broad range of reaction temperatures and vapour pressures. It is found that the formation of the more zirconium-rich compound Zr 5 Te 4 is favoured at high reaction temperatures is combination with low tellurium vapour pressures. (orig.)

Progress on B4C control rod modeling in RELAP/SCDAPSIM with application to quench and Phebus

International Nuclear Information System (INIS)

Kawahara, Keisuke; Hohorst, Judith K.; Allison, Chris M.

2014-01-01

The RELAP/SCDAPSIM code is designed to predict the behavior of reactor systems during normal and accident conditions. RELAP/SCDAPSIM/MOD3.5 is an experimental version of the code with the most advanced fuel and severe accident behavior models and correlations. It includes modeling improvements that were specifically added to support (a) the ongoing experimental severe accident programs in Europe and Japan and (b) the analysis and assessment activities related to the accident at the Fukushima Daiichi NPS. One of the improved models describes the behavior of cylindrical B 4 C control rods used in selected PWR designs and in integral experiments used to assess the heating and melting of PWR, BWR, and VVER assemblies. It replaces an older model that was originally developed by the US Nuclear Regulatory Commission in the mid- 1980's. It includes a combination of new and improved models and correlations to more accurately describe (a) eutectic reactions between Zircaloy, B 4 C, and stainless steel, (b) oxidation for B 4 C, Zircaloy, and stainless steel, and (c) the effects of the gap between the Zircaloy guide tube and the stainless steel sheath surrounding B 4 C pellets used in many control rod designs. This paper will discuss the development of the new model and validation of the model using the PHEBUS B 4 C test, FPT-3, and the KIT quench experiments with a central B 4 C control rod. (authors)

Electrically heated ex-reactor pellet-cladding interaction (PCI) simulations utilizing irradiated Zircaloy cladding

International Nuclear Information System (INIS)

Barner, J.O.; Fitzsimmons, D.E.

1985-02-01

In a program sponsored by the Fuel Systems Research Branch of the US Nuclear Regulatory Commission, a series of six electrically heated fuel rod simulation tests were conducted at Pacific Northwest Laboratory. The primary objective of these tests was to determine the susceptibility of irradiated pressurized-water reactor (PWR) Zircaloy-4 cladding to failures caused by pellet-cladding mechanical interaction (PCMI). A secondary objective was to acquire kinetic data (e.g., ridge growth or relaxation rates) that might be helpful in the interpretation of in-reactor performance results and/or the modeling of PCMI. No cladding failures attributable to PCMI occurred during the six tests. This report describes the testing methods, testing apparatus, fuel rod diametral strain-measuring device, and test matrix. Test results are presented and discussed

Gray rod for a nuclear reactor

International Nuclear Information System (INIS)

Francis, T.A.; Cerni, Samuel.

1986-01-01

The invention relates to an improved gray rod for insertion in a nuclear fuel assembly having an array of fuel rods. The gray rod includes a thin-walled cladding tube a first longitudinal section of which is positioned within, and a second longitudinal section of which is positioned essentially without, the array of fuel rods when the gray rod is inserted in the fuel assembly. The first longitudinal section defines a pellet-receiving space having detained therein a stack of annular pellets with an outer diameter sufficient to lend radial support to the wall of the first longitudinal tube section. The second longitudinal section defines a hollow space devoid of pellets and having means to resist radial collapse under external pressure. This means may be a partially compressed spiral spring which serves the dual purpose of retaining the stack of pellets in the pellet-receiving space and of lending radial support to the wall of the second longitudinal tube section or it may be holes through the wall to allow pressure equalisation. The cladding tube is composed of stainless-steel material having a low neutron-capture cross-section, and the annular pellets preferably being composed of Zircaloy or Zirconia material. (author)

Development of a deformation and failure model for Zircaloy at high temperatures for light water reactor loss-of-coolant-accident investigations

International Nuclear Information System (INIS)

Raff, S.

1982-11-01

To describe Zircaloy-4 deformation and failure behaviour at high temperatures (600 to 1400 0 C), the phenomenological model NORA was developed and verified against numerous experimental results. The model can be applied to the calculation of fuel rod cladding deformation during small and large break loss-of-coolant-accidents. (orig./RW) [de

Postirradiation examination results for the Irradiation Effects Test Series IE-ST-2, Rod IE-002

International Nuclear Information System (INIS)

Murdock, B.A.

1977-12-01

A postirradiation examination was conducted on a zircaloy-clad, UO 2 -fueled, pressurized water reactor (PWR) type rod which had been tested in the Power Burst Facility as part of the Irradiation Effects Test Series of the Thermal Fuels Behavior Program. The fuel rod, previously irradiated to a burnup of 15,800 MWd/t was subjected to a power ramp from 28 to 55 kW/m peak power at an average ramp rate of 4 kW/m/min. Posttest fuel restructuring and relocation, fission product redistribution, and fuel rod cladding deformation were evaluated and analyzed

Crack resistance curve determination of zircaloy-4 cladding

International Nuclear Information System (INIS)

Bertsch, J.; Alam, A.; Zubler, R.

2009-03-01

Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 o C and 350 o C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could be

Crack resistance curve determination of zircaloy-4 cladding

Energy Technology Data Exchange (ETDEWEB)

Bertsch, J.; Alam, A.; Zubler, R

2009-03-15

Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 {sup o}C and 350 {sup o}C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could

Models for fuel rod behaviour at high burnup

Energy Technology Data Exchange (ETDEWEB)

Jernkvist, Lars O.; Massih, Ali R. [Quantum Technologies AB, Uppsala Science Park, Uppsala (Sweden)

2004-12-01

This report deals with release of fission product gases and irradiation-induced restructuring in uranium dioxide nuclear fuel. Waterside corrosion of zirconium alloy clad tubes to light water reactor fuel rods is also discussed. Computational models, suitable for implementation in the FRAPCON-3.2 computer code, are proposed for these potentially life-limiting phenomena. Hence, an integrated model for the calculation or thermal fission gas release by intragranular diffusion, gas trapping in grain boundaries, irradiation-induced re-solution, grain boundary saturation, and grain boundary sweeping in UO{sub 2} fuel, under time varying temperature loads, is formulated. After a brief review of the status of thermal fission gas release modelling, we delineate the governing equations for the aforementioned processes. Grain growth kinetic modelling is briefly reviewed and pertinent data on grain growth of high burnup fuel obtained during power ramps in the Third Risoe Fission Gas Release Project are evaluated. Sample computations are performed, which clearly show the connection between fission gas release and gram growth as a function of time at different isotherms. Models are also proposed for the restructuring of uranium dioxide fuel at high burnup, the so-called rim formation, and its effect on fuel porosity build-up, fuel thermal conductivity and fission gas release. These models are assessed by use of recent experimental data from the High Burnup Rim Project, as well as from post irradiation examinations of high-burnup fuel, irradiated in power reactors. Moreover, models for clad oxide growth and hydrogen pickup in PWRs, applicable to Zircaloy-4, ZIRLO or M5 cladding, are formulated, based on recent in-reactor corrosion data for high-burnup fuel rods. Our evaluation of these data indicates that the oxidation rate of ZIRLO-type materials is about 20% lower than for standard Zircaloy-4 cladding under typical PWR conditions. Likewise, the oxidation rate of M5 seems to be

Mechanical analysis of surface-coated zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Lee, You Ho; Lee, Jeong Ik; No, Hee Cheon [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2017-08-15

A structural model for stress distributions of coated Zircaloy subjected to realistic incore pressure difference, thermal expansion, irradiation-induced axial growth, and creep has been developed in this study. In normal operation, the structural integrity of coating layers is anticipated to be significantly challenged with increasing burnup. Strain mismatch between the zircaloy and the coated layer, due to their different irradiation-induced axial growth, and creep deformation are found to be the most dominant causes of stress. This study suggests that the compatibility of the high temperature irradiation-induced strains (axial growth and creep) between zircaloy and the coating layer and the capability to undergo plastic strain should be taken as key metrics, along with the traditional focus on chemical protectiveness.

Studies on the effects of blockage upon LWR emergency core cooling systems

International Nuclear Information System (INIS)

Fairbairn, S.A.; Piggott, B.D.G.

1985-01-01

Ballooning of the zircaloy cladding of PWR fuel pins could occur during a conservatively calculated large break LOCA. This report is Part 3 of three reports which describe the experimental data obtained in a 44 rod bundle with and without localised coplanar blockages under conditions relevant to the reflood phase of a LOCA. The various thermohydraulic effects are investigated separately, as far as possible, in a unique series of tests of increasing complexity proceeding from single to two phase conditions as follows: isothermal air flow tests, used to infer single phase mass flow distribution; steady state steam flow tests, used to quantify single phase heat transfer; steam and drop tests, in which a dispersed flow of well specified inlet conditions is created by injecting water drops into the subchannel centres between the rods with a co-current steam flow; and finally conventional reflood tests. This report makes an extensive presentation of data obtained from a bundle containing a centrally placed 4 x 4 array of balloon shapes. The balloon sleeves were hydraulically formed to give a wall thickness of 0.325 mm typical of reactor fuel pin balloons. They were 196 mm long with a maximum subchannel blockage of 61% over a 175 mm length. 6 refs., 15 tabl., 134 figs.

Calculation study of nonequilibrium post-CHF heat transfer in rod bundle test using modified RELAP5/MOD2

International Nuclear Information System (INIS)

Hassan, Y.A.

1987-01-01

To date there is only very limited data for non-equilibrium convective film boiling in rod bundle geometries. A recent nine (3 x 3) rod bundle post-critical-flux (CHF) test from the Lehigh University test facility was simulated using RELAP5/MOD2, to assess its capabilities in predicting the overall convective mechanisms in post-CHF heat transfer in rod bundle geometries. The code calculations were compared with experimental data. The code predicted low vapor superheats and void fraction oscillations. A new interfacial heat transfer between the droplet/steam resulted in a reasonable prediction of vapor superheats. A revised dispersed flow film boiling correlation which accounts for the enhancement of steam convective cooling by droplet-induced turbulence was incorporated in the code. Comparison with the data showed a fair agreement

Instrumented impact properties of zircaloy-oxygen and zircaloy-hydrogen alloys

Energy Technology Data Exchange (ETDEWEB)

Garde, A.M.; Kassner, T.F.

1980-04-01

Instrumented-impact tests were performed on subsize Charpy speciments of Zircaloy-2 and -4 with up to approx. 1.3 wt % oxygen and approx. 2500 wt ppM hydrogen at temperatures between 373 and 823/sup 0/K. Self-consistent criteria for the ductile-to-brittle transition, based upon a total absorbed energy of approx. 1.3 x 10/sup 4/ J/m/sup 2/, a dynamic fracture toughness of approx. 10 MPa.m/sup 1/2/, and a ductility index of approx. 0, were established relative to the temperature and oxygen concentration of the transformed BETA-phase material. The effect of hydrogen concentration and hydride morphology, produced by cooling Zircaloy-2 specimens through the temperature range of the BETA ..-->.. ..cap alpha..' = hydride phase transformation at approx. 0.3 and 3 K/s, on the impact properties was determined at temperatures between 373 and 673 K. On an atom fraction basis, oxygen has a greater effect than hydrogen on the impact properties of Zircaloy at temperatures between approx. 400 and 600 K. 34 figures.

Zircaloy cladding ID/OD oxidation studies. Final report

International Nuclear Information System (INIS)

Westerman, R.E.; Hesson, G.M.

1977-11-01

The ID/OD oxide ratio that forms on Zircaloy tubing at temperatures relevant to postulated LOCA conditions was measured as a function of time, temperature, and distance from the rupture. The average ratio at the rupture position was less than unity, and decreased with decreasing test time and increasing distance from the point of rupture. The maximum observed ID/OD oxide ratio was 1.4. Ratios in excess of unity were typically found to be a consequence of the OD oxide being thinner than would have been anticipated from the nominal test conditions. Confirmatory data were also obtained on the isothermal oxidation kinetics of Zircaloy. These data are in good agreement with those obtained by other investigators and confirm the conservative nature of the Baker-Just equation that is required for use in licensing calculations

Thermal expansion studies on zircaloy-2

International Nuclear Information System (INIS)

Sivabharathy, M.; Senthilkumar, A.; Palanichamy, P.; Ramachandran, K.

2016-01-01

Zircaloy-2 and Zr-2.5% Nb alloys are widely used in the pressurized heavy water reactors (PHWR) as the material for the pressure tubes. The pressure tube operates at 573 K, 11 MPa internal pressures and is subjected to neutron flux of the order of 1013 n/cm 2 /s. These conditions lead to degradations in the pressure tube with respect to dimensional changes, deterioration in mechanical properties due to irradiation embrittlement, thereby reducing its flaw tolerance, the growth of existing flaws, which were too small or 'insignificant' at the time of installation. Physical and chemical properties of materials are also very essential in nuclear industry and the relations among them is of interest in the selection of materials when they are used in the design and manufacturing of devices particularly for atomic reactors.Studies on the relations between mechanical and thermal properties are of interest to the steel and metal industries as these would give useful information on the relation between hardness and thermal diffusivity (α) of steel. Jayakumar et al have already carried out the ultrasonic and metallographic investigations to see that all the heat-treated specimens retained essentially the martensite structure. In this present work, thermal expansion measurements on useful reactor material, Zircaloy-2 with different sample. Given a β-quenching treatment by heating to 1223 K and holding for 2 h, followed by water quenching. These specimens were then thermally aged for 1 h in the temperature range 473 to 973 K and air-cooled. For all samples, the thermal expansion was carried out and the results are correlated with ultrasonic measurements, metallographic and photoacoustic studies. (author)

Evaluation of LWR fuel rod behavior under operational transient conditions

International Nuclear Information System (INIS)

Nakamura, M.; Hiramoto, K.; Maru, A.

1984-01-01

To evaluate the effects of fission gas flow and diffusion in the fuel-cladding gap on fuel rod thermal and mechanical behaviors in light water reactor (LWR) fuel rods under operational transient conditions, computer sub-programs which can calculate the gas flow and diffusion have been developed and integrated into the LWR fuel rod performance code BEAF. This integrated code also calculates transient temperature distribution in the fuel-pellet and cladding. The integrated code was applied to an analysis of Inter Ramp Project data, which showed that by taking into account the gas flow and diffusion effects, the calculated cladding damage indices predicted for the failed rods in the ramp test were consistent with iodine-SCC (Stress Corrosion Cracking) failure conditions which were obtained from out-of-reactor pressurized tube experiments with irradiated Zircaloy claddings. This consistency was not seen if the gas flow and diffusion effects were neglected. Evaluation were also made for the BWR 8x8 RJ fuel rod temperatures under power ramp conditions. (orig.)

Hydrogen terminal solubility in Zircaloy-4

International Nuclear Information System (INIS)

Vizcaino, Pablo; Banchik, Abrahan D.

1999-01-01

Terminal solubility temperature of hydrogen in zirconium and its alloys is an important parameter because hydrides precipitation embrittled these materials making them susceptible to the phenomenon known as retarded hydrogen cracking. This work continues the study presented in the 25 AATN Meeting. Within this framework, a study focused on determining these curves in recrystallized Zircaloy-4, using scanning differential calorimetric technique. Terminal solubility curves for Zircaloy-4 were constructed within a concentration range from 40 to 640 ppm in hydrogen weight and comparisons with results obtained by other authors were made. (author)

Vaporization of tungsten-metal in steam at high temperatures

International Nuclear Information System (INIS)

Greene, G.A.; Finfrock, C.C.

2000-01-01

The vaporization of tungsten from the APT spallation target dominates the radiological source term for unmitigated target overheating accidents. Chemical reactions of tungsten with steam which persist to tungsten temperatures as low as 800 C result in the formation of a hydrated tungsten-oxide which has a high vapor pressure and is readily convected in a flowing atmosphere. This low-temperature vaporization reaction essentially removes the oxide film that forms on the tungsten-metal surface as soon as it forms, leaving behind a fresh metallic surface for continued oxidation and vaporization. Experiments were conducted to measure the oxidative vaporization rates of tungsten in steam as part of the effort to quantify the MT radiological source term for severe target accidents. Tests were conducted with tungsten rods (1/8 inch diameter, six inches long) heated to temperatures from approximately 700 C to 1350 C in flowing steam which was superheated to 140 C. A total of 19 experiments was conducted. Fifteen tests were conducted by RF induction heating of single tungsten rods held vertical in a quartz glass retort. Four tests were conducted in a vertically-mounted tube furnace for the low temperature range of the test series. The aerosol which was generated and transported downstream from the tungsten rods was collected by passing the discharged steam through a condenser. This procedure insured total collection of the steam along with the aerosol from the vaporization of the rods. The results of these experiments revealed a threshold temperature for tungsten vaporization in steam. For the two tests at the lowest temperatures which were tested, approximately 700 C, the tungsten rods were observed to oxidize without vaporization. The remainder of the tests was conducted over the temperature range of 800 C to 1350 C. In these tests, the rods were found to have lost weight due to vaporization of the tungsten and the missing weight was collected in the downstream condensate

Burnout Conditions for Flow of Boiling Water in Vertical Rod Clusters

Energy Technology Data Exchange (ETDEWEB)

Becker, Kurt M

1962-05-15

This paper deals with a new concept for predicting burnout conditions for forced convection of boiling water in fuel elements of nuclear boiling reactors. The concept states the importance of considering the ratio of heated channel perimeter to total channel perimeter. The perimeter ratio concept was arrived at from an experimental study of burnout conditions in rod clusters consisting of three rods of 13 mm outside diameter and 970 mm heated length. Data were obtained for pressures between{sub 2}. 5 and 10 kg/cm, surface heat fluxes between 50 and 120 W/cm, mass flow rates between 0.03 and 0.33 kg/sec and steam qualities between 0.01 and 0.52. The rod distances for the experiment were 2 mm and 6 mm. The diameter of the channel was 41.3 mm. Additional runs were also performed after introducing unheated displacement rods in the channel. The rod distance in this case was 6 mm. In the ranges investigated the measured burnout steam qualities at the outlet of the channel decreases with increasing heat flux and decreasing pressure. Furthermore it has been found that the influence of rod distance is, in the range investigated, of small significance for engineering purposes. It has also been observed that the present burnout steam quality data for the rod clusters are much lower than those earlier obtained for round ducts. This may be explained physically by means of the perimeter ratio concept. It has also been found that the surface shear-stress distribution around the channel perimeter and especially the position of maximum shear-stress is of great importance for predicting burnout conditions for flow in channels. Finally the new method has helped us to understand and interpret experimental results which earlier may have seemed inconsistent.

Burnout Conditions for Flow of Boiling Water in Vertical Rod Clusters

International Nuclear Information System (INIS)

Becker, Kurt M.

1962-05-01

This paper deals with a new concept for predicting burnout conditions for forced convection of boiling water in fuel elements of nuclear boiling reactors. The concept states the importance of considering the ratio of heated channel perimeter to total channel perimeter. The perimeter ratio concept was arrived at from an experimental study of burnout conditions in rod clusters consisting of three rods of 13 mm outside diameter and 970 mm heated length. Data were obtained for pressures between 2 . 5 and 10 kg/cm, surface heat fluxes between 50 and 120 W/cm, mass flow rates between 0.03 and 0.33 kg/sec and steam qualities between 0.01 and 0.52. The rod distances for the experiment were 2 mm and 6 mm. The diameter of the channel was 41.3 mm. Additional runs were also performed after introducing unheated displacement rods in the channel. The rod distance in this case was 6 mm. In the ranges investigated the measured burnout steam qualities at the outlet of the channel decreases with increasing heat flux and decreasing pressure. Furthermore it has been found that the influence of rod distance is, in the range investigated, of small significance for engineering purposes. It has also been observed that the present burnout steam quality data for the rod clusters are much lower than those earlier obtained for round ducts. This may be explained physically by means of the perimeter ratio concept. It has also been found that the surface shear-stress distribution around the channel perimeter and especially the position of maximum shear-stress is of great importance for predicting burnout conditions for flow in channels. Finally the new method has helped us to understand and interpret experimental results which earlier may have seemed inconsistent

Hydrogen pickup and redistribution in alpha-annealed Zircaloy-4

International Nuclear Information System (INIS)

Kammenzind, B.F.; Franklin, D.G.; Duffin, W.J.; Peters, H.R.

1996-01-01

Zircaloy-4, which is widely used as a core structural material in Pressurized-Water Reactors (PWR), picks up hydrogen during service. Hydrogen solubility in Zircaloy-4 is low and hydrides precipitate after the Zircaloy-4 matrix becomes supersaturated with hydrogen. These hydrides embrittle the Zircaloy-4. To study hydrogen pickup and concentration, a postirradiation nondestructive radiographic technique for measuring hydrogen concentration was developed and qualified. Experiments on hydrogen pickup were conducted in the Advanced Test Reactor (ATR). Ex-reactor tests were conducted to determine the conditions for which hydrogen would dissolve, migrate, and precipitate. Finally, a phenomenological model for hydrogen diffusion was indexed to the data. This presentation describes the equipment and the model, presents the results of experiments, and compares the model predictions to experimental results

Oxidation Kinetics of Ferritic Alloys in High-Temperature Steam Environments

Science.gov (United States)

Parker, Stephen S.; White, Josh; Hosemann, Peter; Nelson, Andrew

2018-02-01

High-temperature isothermal steam oxidation kinetic parameters of several ferritic alloys were determined by thermogravimetric analysis. The oxidation kinetic constant ( k) was measured as a function of temperature from 900°C to 1200°C. The results show a marked increase in oxidation resistance compared to reference Zircaloy-2, with kinetic constants 3-5 orders of magnitude lower across the experimental temperature range. The results of this investigation supplement previous findings on the properties of ferritic alloys for use as candidate cladding materials and extend kinetic parameter measurements to high-temperature steam environments suitable for assessing accident tolerance for light water reactor applications.

Characterization of irradiated fuel rods using pulsed eddy current techniques

International Nuclear Information System (INIS)

Martin, M.R.; Francis, W.C.

1975-11-01

A number of irradiated fuel rods and unfueled zircaloy cladding tubes (''water tubes'') were obtained from the Saxton reactor through arrangements with the Westinghouse Electric Corporation for use in subsequent irradiation effects and fuel behavior programs. A comprehensive nondestructive and corroborative destructive characterization program was undertaken on these fuel rods and tubes by ANC to provide baseline data on their characteristics prior to further testing and for comparison against post-post data. This report deals primarily with one portion of the NDT program performed remotely in the hot cells. The portion of interest in this paper is the pulsed eddy current inspection used in the nondestructive phase of the work. 6 references

A new method of residual stress distribution analysis for corroded Zircaloy-4 cladding

International Nuclear Information System (INIS)

Godlewski, J.; Cadalbert, R.

1992-01-01

An X-ray diffraction method of residual stress measurement is developed to determine the stress level in the metal near the metal/oxide interface of Zircaloy-4 cladding samples oxidized in steam water at 400degC under a pressure of 10.3 MPa. The stress gradient is obtained and the evolution of the average stress is determined as function of the oxidation time. The presence of tetragonal zirconia phase in quite large quantity near the metal/oxide interface could be correlated to the high stress level in the base metal, adjacent to the interface. (author)

A new method for residual stress distribution - analysis of corroded zircaloy-4 cladding

International Nuclear Information System (INIS)

Godlewski, J.; Cadalbert, R.

1992-01-01

An X-ray diffraction method for residual stress measurement is developed to determine the stress level in the metal near the metal/oxide interface of Zircaloy-4 cladding samples oxidized in steam water at 400 deg C under a pressure of 10.3 MPa. The stress gradient is obtained and the evolution of the average stress is determined as a function of the oxidation time. The presence of tetragonal zirconia phase in quite large quantity near the metal/oxide interface could be correlated to the high stress level in the base metal, adjacent to the interface. 12 refs., 5 figs., 1 tab

Thermal-Hydraulic Aspects of Changing the Nuclear Fuel-Cladding Materials from Zircaloy to Silicon Carbides

International Nuclear Information System (INIS)

Niceno, Bojan; Pouchon, Manuel

2014-01-01

The accident in Fukushima has drastically shown the drawbacks of Zircaloy claddings despite their beneficial properties in normal use. The effect of the lack of cooling and the production of hydrogen would not have been so strong if the fuel cladding had not consisted of a zirconium (or metal) alloy. International activities have been started to search for an alternative to Zircaloy, however, still on a limited basis. A project sponsored by Swissnuclear has been conducted at Paul Scherrer Institute (PSI) with the aim to close the gap in knowledge on application of silicon carbides (SiC) as potential replacement for Zircaloys as material for nuclear fuel cladding. The work was interdisciplinary, result of collaboration between different laboratories at PSI, and has focused on SiC cladding material properties, implication of its usage on neutronics and on thermal-hydraulics. This paper summarizes thermal-hydraulic aspects of changing Zircaloy for SiC as the cladding material. The change of cladding material inevitably changes the surface properties thus making a significant impact on boiling curve, and critical heat flux (CHF). Low chemical reactivity of SiC means fewer particles in the flow (less crud), which leads to fewer failures, but also decreases the CHF. Due to differences in physical properties between SiC and Zircaloys, higher brittleness of SiC in particular, might have impact on fuel-rod assembly design, which has direct influence on flow patterns and heat transfer in the fuel assembly. Higher melting (i.e. decomposition) point for SiC means that severe accident management guidelines (SAMG) should have to be re-assessed. Not only would the core degrade later than in the case of conventional fuels, but the production of hydrogen would be quite different as well. All these issues are explored in this work in two steps; first the SiC properties which may have influence on thermal-hydraulics are outlined, then each thermal-hydraulic issues is explained from

Entrainment and deposition studies in two-phase cross flow: comparison between air-water and steam-water in a square horizontal duct. Technical report (final)

International Nuclear Information System (INIS)

Berryman, R.J.; Ralph, J.C.; Wade, C.D.

1981-03-01

Air-water simulation studies of two phase steam water flow relevant to the upper plenum of a PWR during reflood situations have recently been undertaken at Harwell for the US Nuclear Regulatory Commission. In order to give confidence that the simulation fluids were capable of modelling the important features of the actual system, a relatively basic comparison experiment has been carried out. Water entrainment and deposition tests have been carried out on a pair of 2.5 cm diameter vertical rods mounted in a cross flow of steam or air in a 10.2 cm x 10.2 cm tunnel. The air and steam systems exhibited similar characteristics to one another. A 'critical' film flowrate was identified for the rods which, once reached, either by injection through the sinters or by entrainment from the main two phase stream, was not exceeded with further water addition. The 'critical' film flowrate decreased with increase of cross flow velocity and was lower for air than steam at the same velocity. The results from the air and steam tests were found to be reasonably well correlated on the basis of the cross flow momentum flux of the air or steam

Process for reliewing stresses in a zircaloy 2 or zircaloy 4 strip

International Nuclear Information System (INIS)

Charquet, D.; Dombre, M.

1986-01-01

Fabrication process of a zircaloy 2 or zircaloy 4 strip with an oxygen content between 900 and 1600 ppm with the following mechanical properties: E0.2≥250MPa at 315 deg C, parallel and perpendicular A% ≥4 at 20 deg C. The strip is rolled and stabilized by heat treatment between 490 and 580 deg C for 1 to 10 minutes and partially recrystallized for 0.5 to 5 vol.%. It is used for spacers of nuclear fuels [fr

Aerosol material release rates from zircaloy-4 at temperatures from 2000 to 22000C

International Nuclear Information System (INIS)

Mulpuru, S.R.; Wren, D.J.; Rondeau, R.K.

1987-01-01

During some postulated severe accidents involving loss of coolant and loss of emergency coolant injection, the temperatures in a CANDU reactor fuel channel become high enough to cause failure and melting of the Zircaloy fuel cladding. At such high temperatures, vapors of fission products and structural (fuel and cladding) materials will be released into the coolant steam and hydrogen mixture. These vapors will condense as cooler conditions are encountered downstream. The vapors from structural materials are relatively involatile; therefore, they will condense readily into aerosol particles. These particles, in turn, will provide sites for the condensation of the more volatile fission products. The aerosol transport of fission products in the primary heat transport system (PHTS) will thus be influenced by the structural material release rates. As part of an ongoing program to develop predictive tools for aerosol and associated fission product transport through the PHTS, experiments have been conducted to measure the vapor mass release rates of the alloying elements from Zircaloy-4 at high temperatures. The paper presents the results and analysis of these experiments

Chemical and microstructural characterization of recycled zircaloy

International Nuclear Information System (INIS)

Martinez, Luis G.; Pereira, Luiz A.T.; Rossi, Jesualdo L.; Takiishi, Hidetoshi; Sato, Ivone M.; Scapin, Marcos A.; Orlando, Marcos T.D.

2011-01-01

PWR reactors employ as nuclear fuel UO 2 pellets with Zircaloy clad. Brazil is autonomous in the nuclear fuel cycle, from uranium mining to enrichment and nuclear fuel manufacture. However, the industrial production of nuclear zirconium alloys does not meet the demand, leading to importation of Zircaloy for fuel manufacturing. In the fabrication of fuel elements parts, machining chips of alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is strategic in economical and environmental aspects. In this work are described two methods that are being developed to recycle Zircaloy chips. The first method the Zircaloy machining chips are melted using an electric arc furnace to obtain small laboratory ingots. The second method uses powder metallurgy technique. By this later method, the Zircaloy chips are submitted to a hydriding process and the resulting material is milled in a high-energy ball mill. The powder is cold isostatically pressed and vacuum sintered. The elemental composition of the materials obtained using both methods is being determined using X-ray fluorescence techniques and compared to the specifications of nuclear grade Zircaloy and to the composition of the starting chips. The phase composition of the laboratory ingots was determined using X-ray diffraction. The ingots were vacuum annealed and the microstructures resulting from both processing methods before and after heat treatments were characterized using optical and scanning electron microscopy. The hardness of the materials was evaluated. A methodology of chemical analysis using X-ray fluorescence spectrometry, for composition certification, was established and tested. The results showed that recycled Zircaloy presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding cap-ends, using near net shape sintering. (author)

Thermal performance of annular-coated and sphere-pac LWR fuel rod designs

International Nuclear Information System (INIS)

Guenther, R.J.; Hsieh, K.A.; Barner, J.O.; Freshley, M.D.

1980-01-01

Two FCI-resistant UO 2 fuel rod designs are being compared to a reference design in irradiation tests in the Halden Boiling Water Reactor (HBWR) as part of the DOE-sponsored Fuel Performance Improvement Program (FPIP). The primary fuel design (annular-coated-pressurized) incorporates annular pellets, a graphite coating on the inner surface of the Zircaloy cladding, and pressurized helium fill gas. Also being investigated is an 87% smear density sphere-pac design with pressurized helium fill gas. The solid pellet (reference) and annular-coated designs described had helium fill gas at approx. 100 kPa and the sphere-pac rods were pressurized at approx. 455 kPa

Determination of Boron in Zircaloy by using ICP-AES and Colorimetry

Energy Technology Data Exchange (ETDEWEB)

Kim, Jong-Goo; Pyo, Hyung-Ryul; Choi, Kwang-Soon; Han, Sun-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2007-10-15

Zircaloy has been being widely used in the nuclear industry because of the low cross section of Zirconium against a thermal neutron. Accurate composition data of Zircaloy for Hf, B, and so on having a high cross section against thermal neutron is important to use it as a nuclear material. Accordingly proper determination methods of these elements in Zircaloy are needed. In this study, the application of two methods, ICP-AES and a colorimetry using methylene blue were investigated in order to establish a proper analysis method of Boron in the range from tens to hundreds ug B/g sample of Zircaloy.

Determination of Boron in Zircaloy by using ICP-AES and Colorimetry

International Nuclear Information System (INIS)

Kim, Jong-Goo; Pyo, Hyung-Ryul; Choi, Kwang-Soon; Han, Sun-Ho

2007-01-01

Zircaloy has been being widely used in the nuclear industry because of the low cross section of Zirconium against a thermal neutron. Accurate composition data of Zircaloy for Hf, B, and so on having a high cross section against thermal neutron is important to use it as a nuclear material. Accordingly proper determination methods of these elements in Zircaloy are needed. In this study, the application of two methods, ICP-AES and a colorimetry using methylene blue were investigated in order to establish a proper analysis method of Boron in the range from tens to hundreds ug B/g sample of Zircaloy

The corrosion resistance of Zr-Nb and Zr-Nb-Sn alloys in high-temperature water and steam

International Nuclear Information System (INIS)

Dalgaard, S.B.

1960-03-01

An alloy of reactor-grade sponge zirconium-2.5 wt. % niobium was exposed to water and steam at high temperature. The corrosion was twice that of Zircaloy-2 while hydrogen pickup was found to be equal to that of Zircaloy-2. Ternary additions of tin to this alloy in the range 0.5-1.5 had no effect on the corrosion resistance in water at 315 o C up to 100 days. At higher temperatures, tin increased the corrosion, the effect varying with temperature. Heat treatment of the alloys was shown to affect corrosion resistance. (author)

The corrosion resistance of Zr-Nb and Zr-Nb-Sn alloys in high-temperature water and steam

Energy Technology Data Exchange (ETDEWEB)

Dalgaard, S B

1960-03-15

An alloy of reactor-grade sponge zirconium-2.5 wt. % niobium was exposed to water and steam at high temperature. The corrosion was twice that of Zircaloy-2 while hydrogen pickup was found to be equal to that of Zircaloy-2. Ternary additions of tin to this alloy in the range 0.5-1.5 had no effect on the corrosion resistance in water at 315{sup o}C up to 100 days. At higher temperatures, tin increased the corrosion, the effect varying with temperature. Heat treatment of the alloys was shown to affect corrosion resistance. (author)

Oxide particle size distribution from shearing irradiated and unirradiated LWR fuels in Zircaloy and stainless steel cladding: significance for risk assessment

International Nuclear Information System (INIS)

Davis, W. Jr.; West, G.A.; Stacy, R.G.

1979-01-01

Sieve fractionation was performed with oxide particles dislodged during shearing of unirradiated or irradiated fuel bundles or single rods of UO 2 or 96 to 97% ThO 2 --3 to 4% UO 2 . Analyses of these data by nonlinear least-squares techniques demonstrated that the particle size distribution is lognormal. Variables involved in the numerical analyses include lognormal median size, lognormal standard deviation, and shear cut length. Sieve-fractionation data are presented for unirradiated bundles of stainless-steel-clad or Zircaloy-2-clad UO 2 or ThO 2 --UO 2 sheared into lengths from 0.5 to 2.0 in. Data are also presented for irradiated single rods (sheared into lengths of 0.25 to 2.0 in.) of Zircaloy-2-clad UO 2 from BWRs and of Zircaloy-4-clad UO 2 from PWRs. Median particle sizes of UO 2 from shearing irradiated stainless-steel-clad fuel ranged from 103 to 182 μm; particle sizes of ThO 2 --UO 2 , under these same conditions, ranged from 137 to 202 μm. Similarly, median particle sizes of UO 2 from shearing unirradiated Zircaloy-2-clad fuel ranged from 230 to 957 μm. Irradiation levels of fuels from reactors ranged from 9,000 to 28,000 MWd/MTU. In general, particle sizes from shearing these irradiated fuels are larger than those from the unirradiated fuels. In addition, variations in particle size parameters pertaining to samples of a single vendor varied as much as those between different vendors. The fraction of fuel dislodged from the cladding is nearly proportional to the reciprocal of the shear cut length, until the cut length attains some minimum value below which all fuel is dislodged. Particles of fuel are generally elongated with a long-to-short axis ratio usually less than 3. Using parameters of the lognormal distribution deduced from experimental data, realistic estimates can be made of fractions of dislodged fuel having dimensions less than specified values

Zircaloy spacer grid for boiling light water reactors

International Nuclear Information System (INIS)

Borgiani, F.; Cali', G.P.; Cerretti, P.; Pazzo, P.

1975-01-01

The need to increase the neutronic efficiency of the new cores of BWR's, lead to study types of spacer-grids made of low neutronic absorption materials as zircaloy-4. The particular mechanical behaviour of this material suggested to design a spacer-grids such as to utilize only blanking, slotting and bending operations as plastic forming and to avoid therefore drawing effects. The optimization of the bending procedures lead to a final spacer-grids configuration equally stiff in all directions and planes. Only for the ''elastic constraints'' nichel alloy sheets were used to made easy the whole spacer design. The ''rigid constraints'', supporting the rods, have been obtained directly from the spacer structure. Calculations were performed to verify the mechanical strength of the main grid components. In this framework a computer code was developed to find the best elastic characteristic of the ''elastic constraints'' taking into account the machining tolerances. Some original methods to test the integral behaviour of the grid assembled as well as the procedures to be adopted for its best maintenance, are described

Hollow rods for the oil producing industry

Energy Technology Data Exchange (ETDEWEB)

Khalimova, L M; Elyasheva, M A

1970-01-01

Hollow sucker rods have several advantages over conventional ones. The hollow rods actuate the well pump and at the same time conduct produced fluids to surface. When paraffin deposition occurs, it can be minimized by injecting steam, hot oil or hot water into the hollow rod. Other chemicals, such as demulsifiers, scale inhibitors, corrosion inhibitors, etc., can also be placed in the well through the hollow rods. This reduces cost of preventive treatments, reduces number of workovers, increases oil production, and reduces cost of oil. Because the internal area of the rod is small, the passing liquids have a high velocity and thereby carry sand and dirt out of the well. This reduces pump wear between the piston and the plunger. Specifications of hollow rods, their operating characteristics, and results obtained with such rods under various circumstances are described.

Study of the Zircaloy-2 welding; Estudio de la soldadura de Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Rodriguez-Solano, R; Jimenez Moreno, J M

1968-07-01

After a bibliographical analysis of the Zircaloy-2 properties its welding was approached. The selected procedure is the TIG (Tungsten Inert Gas) d.c. arc-welding under an inert atmosphere vessel. A detailed description of the equipment and characteristics is given. During the tests two types of argon were used: one with 96 ppm. Impurities, the other with 7 ppm- impurities. It is al so mentioned the welding in helium atmosphere. The contamination of the welding was evaluated through hardness testing. (Author) 3 refs.

Influence of specimen design on the ductility of zircaloy cladding: Experiment and analysis

International Nuclear Information System (INIS)

Bates, D. W.; Majumdar, S.; Koss, D. A.; Motta, A. T.

1999-01-01

In a reactivity-initiated accident (RIA), a control rod ejection or drop causes a sudden increase in reactor power, which in turn deposits a large amount of energy into the fuel. The resulting thermal expansion and fission gas release loads the cladding into the plastic regime and may cause it to fail. In order to predict cladding survivability, there has been considerable interest and effort in supplementing integral WA tests with separate-effects ring tests of cladding tubes. Such tests can give one insight into failure mechanisms and measure relevant mechanical properties (such as yield strength, uniform elongation, uniaxial stress-strain curve, etc.), for use in computer codes that attempt to predict cladding response during an RIA. The accuracy of such model predictions obviously depends on appropriate and accurate failure data. This study concerns itself with the proper development of ring tensile tests that (i) are similar to the loading conditions present in an RIA, (ii) measure the relevant mechanical properties and (iii) provide insight regarding the influence of the strain paths on the failure mechanisms present if Zircaloy cladding. Based on both experiments and computational modeling, the authors investigate the failure of Zircaloy tubing as a function of specimen geometry, and discuss the limitations of certain ring-test geometries in yielding failure ductility data that are applicable to RIA situations

Apparatus for study of transient oxidation of Zircaloy-4 tubing

International Nuclear Information System (INIS)

Sagat, S.; Iglesias, F.C.; Newell, G.W.

1985-11-01

Complex transient oxidation tests on Zircaloy-4 tubing were performed to provide data for validation of the computer code FROM2. This code was developed to calculate oxygen distribution through oxidized Zircaloy tubing. The test temperature histories consisted of ramp, hold and cool cycles. The heating and cooling rates were in the range of 1 to 100 K/s and the maximum temperature was 1875 K. The apparatus developed to perform these experiments is described. In principle, Joule heating is used to heat the specimen and the temperature is controlled by a computer in conjunction with temperature and SCR power controllers. Using this combination, fast heating and cooling rates were achieved without sacrificing the accuracy of temperature control

Studies on the effects of blockage upon LWR emergency core cooling systems

International Nuclear Information System (INIS)

Fairbairn, S.A.; Piggott, B.D.G.

1985-01-01

Ballooning of the zircaloy cladding of PWR fuel pins could occur during certain postulated Loss of Coolant Accidents. This report describes experimental data obtained in a 44-rod bundle with and without a localized coplanar blockage under conditions relevant to the reflood phase of a LOCA. The aim of the work is to provide a data base for modelling dispersed flow heat transfer around a local blockage. This work concentrates on the thermohydraulic aspects of the ballooning problem by use of pre-formed balloon shapes attached to the rods of an electrically heated rod bundle. The various thermohydraulic effects are investigated separately, as far as possible, in a unique series of tests of increasing complexity proceeding from single to two phase conditions as follows: isothermal air flow tests, used to infer the single phase mass flow distribution; steady state steam flow tests, used to quantify single phase heat transfer; steam and droplet tests, in which a dispersed flow of well specified inlet conditions is created by injecting water droplets into the subchannel centres between the rods with a co-current steam flow; and finally, conventional reflood tests. The first part makes an extensive presentation of all the data obtained for an undistorted bundle and a bundle containing a centrally placed 4x4 array of balloon shapes (approximately 50 mm long, solid) which create a 90% subchannel blockage at their centre elevations. In part 2 tests on two blockage shapes each producing 90% subchannel blockage are described. The first shape is composed of thick walled sleeves (1.0 to 2.5 mm) and the second of sleeves with a more realistic thermal capacity being only about 0.3 mm thick. 48 refs., 335 figs.

Obtaining zircaloy powder through hydriding

International Nuclear Information System (INIS)

Dupim, Ivaldete da Silva; Moreira, Joao M.L.

2009-01-01

Zirconium alloys are good options for the metal matrix in dispersion fuels for power reactors due to their low thermal neutron absorption cross-section, good corrosion resistance, good mechanical strength and high thermal conductivity. A necessary step for obtaining such fuels is producing Zr alloy powder for the metal matrix composite material. This article presents results from the Zircaloy-4 hydrogenation tests with the purpose to embrittle the alloy as a first step for comminuting. Several hydrogenation tests were performed and studied through thermogravimetric analysis. They included H 2 pressures of 25 and 50 kPa and temperatures ranging between from 20 to 670 deg C. X-ray diffraction analysis showed in the hydrogenated samples the predominant presence of ZrH 2 and some ZrO 2 . Some kinetics parameters for the Zircaloy-4 hydrogenation reaction were obtained: the time required to reach the equilibrium state at the dwell temperature was about 100 minutes; the hydrogenation rate during the heating process from 20 to 670 deg C was about 21 mg/h, and at constant temperature of 670 deg C, the hydride rate was about 1.15 mg/h. The hydrogenation rate is largest during the heating process and most of it occurs during this period. After hydrogenated, the samples could easily be comminuted indicating that this is a possible technology to obtain Zircaloy powder. The results show that only few minutes of hydrogenation are necessary to reach the hydride levels required for comminuting the Zircaloy. The final hydride stoichiometry was between 2.7 and 2.8 H for each Zr atom in the sample (author)

Study of the Zircaloy-2 welding

International Nuclear Information System (INIS)

Rodriguez-Solano, R.; Jimenez Moreno, J. M.

1968-01-01

After a bibliographical analysis of the Zircaloy-2 properties its welding was approached. The selected procedure is the TIG (Tungsten Inert Gas) d.c. arc-welding under an inert atmosphere vessel. A detailed description of the equipment and characteristics is given. During the tests two types of argon were used: one with 96 ppm. Impurities, the other with 7 ppm- impurities. It is al so mentioned the welding in helium atmosphere. The contamination of the welding was evaluated through hardness testing. (Author) 3 refs

Characterization of electron beam welded Zircaloy-4

International Nuclear Information System (INIS)

Anishetty, Sharath; Manna, I.; Majumdar, J. Dutta

2015-01-01

Zirconium (Zr) alloys are the backbone materials for thermal reactors because of their low neutron absorption cross section and in addition have suitable properties like high temperature mechanical and corrosion properties. For various structural applications, different Zirconium based alloys are used. Zircaloy-4 (Zr-4) is most commonly used as channel boxes in boiling water reactors (BWRs), intermediate grid applications in pressurized water reactors (PWRs) and in fuel cladding. Zircaloy cladding acts as a barrier between the radioactive fuel and exterior coolants. Therefore, the structural integrity of the cladding tube is extremely important in the safe operation of reactors. Efforts are being made to produce Zircaloy-4 products with better mechanical properties. Different routes of processing are involved like forging, pilgering and extrusion are developed over years in fabricating components to improve in-reactor performance. In this study, microstructure and hardness properties of electron beam welded Zr-4 was evaluated

Hydrogen isotope storage in zircaloy scrap

Energy Technology Data Exchange (ETDEWEB)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C.

Hydrogen isotope storage in zircaloy scrap

International Nuclear Information System (INIS)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S.

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C

Full-scale model development of the WWER-440 reactor fuel rod bundle for core temperature regime study under reflooding conditions

International Nuclear Information System (INIS)

Bezrukov, Yu.A.; Logvinov, S.A.; Levchuk, S.V.; Nakladnov, V.D.; Onshin, V.P.; Sokolov, A.S.

1982-01-01

Consideration is given to the issues of a full scale WWER-440 fuel rod bundle imitation. An imitator contains a molybdenum heating rod inclosed in stainless steel shell. The shell diameter is 9 mm, the heated length is 2500 mm, the total len.o.th is 2855 mm. 125 fuel rod imitators are set in the bundle mock-up. The experiments were run on a test facility imitating the WWER-440 reactor primary loop, providing the conditions of the loop breaking. The mock-up thermal hydraulics has been studied during the refloodino. stage. The mock-up was heated up to predetermined initial temperature at a low power level with saturated steam cooling. Then the steam input was stopped, the power level rarapidly rised up to a given value and the cooling water injected. Simultaneously with water injection all the measured parameters monitoring was started. Both at the top spraying and combined cooling temperature oscillations in the upper and middle parts of the mock-up were observed. At the bottom reflooding the mock-up cooling down took more time, thereat temperature inthe upper part first slowly rised during reflooding then decreased and then dropped abruptly at thefront coming up [ru

LOFT fuel rod surface temperature measurement testing

International Nuclear Information System (INIS)

Eaton, A.M.; Tolman, E.L.; Solbrig, C.W.

1978-01-01

Testing of the LOFT fuel rod cladding surface thermocouples has been performed to evaluate how accurately the LOFT thermocouples measure the cladding surface temperature during a loss-of-coolant accident (LOCA) sequence and what effect, if any, the thermocouple would have on core performance. Extensive testing has been done to characterize the thermocouple design. Thermal cycling and corrosion testing of the thermocouple weld design have provided an expected lifetime of 6000 hours when exposed to reactor coolant conditions of 620 K and 15.9 MPa and to sixteen thermal cycles with an initial temperature of 480 K and peak temperatures ranging from 870 to 1200K. Departure from nucleate boiling (DNB) tests have indicated a DNB penalty (5 to 28% lower) during steady state operation and negligible effects during LOCA blowdown caused by the LOFT fuel rod surface thermocouple arrangement. Experience with the thermocouple design in Power Burst Facility (PBF) and LOFT nonnuclear blowdown testing has been quite satisfactory. Tests discussed here were conducted using both stainless steel and zircaloy-clad electrically heated rod in the LOFT Test Support Facility (LTSF) blowdown simulation loop

End-of-life destructive examination of light water breeder reactor fuel rods (LWBR Development Program)

International Nuclear Information System (INIS)

Richardson, K.D.

1987-10-01

Destructive examination of 12 representative Light Water Breeder Reactor fuel rods was performed following successful operation in the Shippingport Atomic Power Station for 29,047 effective full power hours, about five years. Light Water Breeder Reactor fuel rods were unique in that the thorium oxide and uranium-233 oxide fuel was contained within Zircaloy-4 cladding. Destructive examinations included analysis of released fission gas; chemical analysis of the fuel to determine depletion, iodine, and cesium levels; chemical analysis of the cladding to determine hydrogen, iodine, and cesium levels; metallographic examination of the cladding, fuel, and other rod components to determine microstructural features and cladding corrosion features; and tensile testing of the irradiated cladding to determine mechanical strength. The examinations confirmed that Light Water Breeder Reactor fuel rod performance was excellent. No evidence of fuel rod failure was observed, and the fuel operating temperature was low (below 2580 0 F at which an increased percentage of fission gas is released). 21 refs., 80 figs., 20 tabs

Hydriding and neutron irradiation in zircaloy-4

International Nuclear Information System (INIS)

Ramos, Ruben Fortunato; Martin, Juan Ezequiel; Orellano, Pablo; Dorao, Carlos; Analia Soldati; Ghilarducci, Ada Albertina; Corso, Hugo Luis; Peretti, Hernan Americo; Bolcich, Juan Carlos

2003-01-01

The composition of Zircaloy-4 for nuclear applications is specified by the ASTM B350 Standard, that fixes the amount of alloying elements (Sn, Fe, Cr) and impurities (Ni, Hf, O, N, C, among others) to optimize good corrosion and mechanical behavior.The recycling of zircaloy-4 scrap and chips resulting from cladding tube fabrication is an interesting issue.However, changes in the final composition of the recycled material may occur due to contamination with tool pieces, stainless steel chips, turnings, etc. while scrap is stored and handled. Since the main components of the possible contaminants are Fe, Cr and Ni, it arises the interest in studying up to what limit the Fe, Ni and Cr contents could be exceeded beyond the standard specification without affecting significantly the alloy properties.Zircaloy-4 alloys elaborated with Fe, Cr and Ni additions and others of standard composition in use in nuclear plants are studied by tensile tests, SEM observations and EDS microanalysis.Some samples are tested in the initial condition and others after hydriding treatments and neutron irradiation in the RA6

Studies of irradiated zircaloy fuel sheathing using XPS

Energy Technology Data Exchange (ETDEWEB)

Chan, P K; Irving, K G [Atomic Energy of Canada Ltd., Chalk River, ON (Canada); Hocking, W H; Duclos, A M; Gerwing, A F [Atomic Energy of Canada Ltd., Pinawa, MB (Canada). Whiteshell Labs.

1996-12-31

The preliminary results reported here support the hypothesis that CANLUB graphite coating reduces the rate at which oxygen can react with fuel sheathing. X-ray photoelectron spectroscopic (XPS) characterization of Zircaloy sheathing obtained from extended-burnup Bruce-type elements (BDL-406-XY (555 MW.h/kgU) and BDL-406-AAH (731 MW.h/kgU)) irradiated in NRU indicates that CANLUB may reduce fuel sheath oxidation, and hence that fission-liberated oxygen may remain in the fuel. Chemical shifts in the Zr 3d spectra suggest that a stoichiometric (ZrO{sub 2}) oxide film was formed only on Zircaloy in direct contact with fuel. Particulate fuel adhering to the sheath was also determined to be systematically more oxidized on surfaces with CANLUB than on those without it. The unique association of tin on sheathing specimens with the non-CANLUB-coated specimens might also suggest that the tin had segregated from the sheathing. It must be emphasized that further experiments are required to better define the effect of CANLUB on fuel oxidation. (author). 14 refs., 1 tab., 3 figs.

Studies of irradiated zircaloy fuel sheathing using XPS

International Nuclear Information System (INIS)

Chan, P.K.; Irving, K.G.; Hocking, W.H.; Duclos, A.M.; Gerwing, A.F.

1995-01-01

The preliminary results reported here support the hypothesis that CANLUB graphite coating reduces the rate at which oxygen can react with fuel sheathing. X-ray photoelectron spectroscopic (XPS) characterization of Zircaloy sheathing obtained from extended-burnup Bruce-type elements (BDL-406-XY (555 MW.h/kgU) and BDL-406-AAH (731 MW.h/kgU)) irradiated in NRU indicates that CANLUB may reduce fuel sheath oxidation, and hence that fission-liberated oxygen may remain in the fuel. Chemical shifts in the Zr 3d spectra suggest that a stoichiometric (ZrO 2 ) oxide film was formed only on Zircaloy in direct contact with fuel. Particulate fuel adhering to the sheath was also determined to be systematically more oxidized on surfaces with CANLUB than on those without it. The unique association of tin on sheathing specimens with the non-CANLUB-coated specimens might also suggest that the tin had segregated from the sheathing. It must be emphasized that further experiments are required to better define the effect of CANLUB on fuel oxidation. (author). 14 refs., 1 tab., 3 figs

Influence of Zircaloy cladding composition on hydride formation during aqueous hydrogen charging

Energy Technology Data Exchange (ETDEWEB)

Rajasekhara, S. [Intel Corporation, 2501 NW 229th Av., Hillsboro, OR 97124 (United States); Kotula, P.G.; Enos, D.G.; Doyle, B.L. [Sandia National Laboratories, Albuquerque, NM, 87185 (United States); Clark, B.G., E-mail: blyclar@sandia.gov [Sandia National Laboratories, Albuquerque, NM, 87185 (United States)

2017-06-15

Although hydrogen uptake in Zirconium (Zr) based claddings has been a topic of many studies, hydrogen uptake as a function of alloy composition has received little attention. In this work, commercial Zr-based cladding alloys (Zircaloy-2, Zircaloy-4 and ZIRLO™), differing in composition but with similar initial textures, grain sizes, and surface roughness, were aqueously charged with hydrogen for 100, 300, and 1000 s at nominally 90 °C to produce hydride layers of varying thicknesses. Transmission electron microscope characterization following aqueous charging showed hydride phase and orientation relationship were identical in all three alloys. However, elastic recoil detection measurements confirmed that surface hydride layers in Zircaloy-2 and Zircaloy-4 were an order of magnitude thicker relative to ZIRLO™. - Highlights: •Aqueous charging was performed to produce a layer of zirconium hydride for three different Zr-alloy claddings. •Hydride thicknesses were analyzed by elastic recoil detection and transmission electron microscopy. •Zircaloy-2 and Zircaloy-4 formed thicker hydride layers than ZIRLO™ for the same charging durations.

Development of remote welding technology for nuclear fuel end capping (A study on the weldability of Zircaloy-4)

Energy Technology Data Exchange (ETDEWEB)

Kho, Jin Hyun; Sung, Ho Hyun; Hyun, Yong Kyu; Suh, Hee Kang [Korea University of Technology and Education, Cheonan (Korea)

1998-03-01

The integrity of nuclear fuel end cap welds is essential to the nuclear fuel performance and safety as well as the usability of power plant. The first aim of this project is to obtain experimental data on the nuclear fuel cladding materials of Zircaloy-4 with welding processes such as plasma arc, gas tungsten arc and laser beam welding. the data obtained in this study will be applicable to the nuclear fuel design, fabrication and nuclear fuel quality control. In addition, the welding processes applicable to the Zircaloy-4 welding were compared and contrasted. The weldability of Zircaloy-4 was evaluated from the metallurgical and mechanical standpoints. 88 refs., 57 figs., 16 tabs. (Author)

Plating on Zircaloy-2

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.; Jones, A.

1979-03-01

Zircaloy-2 is a difficult alloy to coat with an adherent electroplate because it easily forms a tenacious oxide film in air and aqueous solutions. Procedures reported in the literature and those developed at SLL for surmounting this problem were investigated. The best results were obtained when specimens were first etched in either an ammonium bifluoride/sulfuric acid or an ammonium bifluoride solution, plated, and then heated at 700 0 C for 1 hour in a constrained condition. Machining threads in the Zircaloy-2 for the purpose of providing sites for mechanical interlocking of the plating also proved satisfactory

Proposal for a project to irradiation of fuel rods in hydraulic rabbit loop of R-2 reactor, Studsvik, Sweden

International Nuclear Information System (INIS)

Almeida, M.R.; Ambrozio, F.; Carvalho, S.R.B.

1974-01-01

It is planning to perform irradiation test on 21 little samples during a short time. These samples are formed by fuel rods covered with zircaloy 4. It contains UO sub(2) natural pellets and UO sub(2) enriched pellets. The type of fuel and the effects of some parameters, such as diametral gap, irradiation time, power liner density, thermal treatment, over the performance of the samples, will be studied. The parameters variations will be measured by pre and post-irradiation tests. Computer codes has been used in order to simulate the samples performance. The safety test performance via those simulations leads to conclusions that irradiation does not cause damage to integrity of the fuel rods. (M.I.)

Determination of I-SCC crack propagation rate of zircaloy-4

International Nuclear Information System (INIS)

Woo-Seog, Ryu

2002-01-01

Threshold stress intensity (K ISCC ) and propagation rate of iodine-induced SCC in recrystallized and stress-relieved Zircaloy-4 were determined using a DCPD method. Dynamic system flowing Ar gas through iodine chamber at 60 deg C provided a constant iodine pressure of 1000 Pa during test. The SCC curves of crack velocity vs. stress intensity showed the typical SCC curves that are composed of stages I, II and III. The threshold K ISCC at 350 deg C was about 9 and 9.5 MPa √m for the stress- relieved Zircaloy-4 and the recrystallized Zircaloy-4, respectively. The plateau velocity in the stage II at 350 deg C was 4-8x 10 -4 mm/sec in the range of 20-40 MPa√m. In comparison with recrystallized Zircaloy-4, stress-relieved Zircaloy-4 had a lower threshold stress intensity factor and a little higher SCC velocity, indicating that SRA Zircaloy-4 was more sensitive to SCC in respect of velocity. The fracture mode in recrystallized Zircaloy was mostly a transgranular fracture with river pattern. An intergranular mode and the flutting were scarcely observed. (author)

Oligo cyclic plastic fatigue of Zircaloy-4 under vacuum and in iodinated methanol; Fatigue plastique oligocyclique du Zircaloy-4 sous vide et dans le methanol iode

Energy Technology Data Exchange (ETDEWEB)

Beloucif, A.

1995-01-01

Our study was bound to the Zircaloy-4 fuel can damage in PWR type reactors. The topic was the damage mechanisms of Zircaloy-4 by oligo-cyclic plastic fatigue in inert atmosphere and in iodinated methanol. The oligo-cyclic plastic fatigue tests, under vacuum, were performed with steady plastic deformation and deformation speed. The corrosion fatigue tests in iodinated methanol put to the fore one obvious harmful part of iodine on Zircaloy-4 resistance to cyclic solicitations. The observations proved the existence of a very strong synergic effect between cyclic mechanical damage and corrosion. (MML). 84 refs., 117 figs., 3 tabs.

Fabrication and use of zircaloy/tantalum-sheathed cladding thermocouples and molybdenum/rhenium-sheathed fuel centerline thermocouples

International Nuclear Information System (INIS)

Wilkins, S.C.; Sepold, L.K.

1985-01-01

The thermocouples described in this report are zircaloy/tantalum-sheathed and molybdenum/rhenium alloy-sheathed instruments intended for fuel rod cladding and fuel centerline temperature measurements, respectively. Both types incorporate beryllium oxide insulation and tungsten/rhenium alloy thermoelements. These thermocouples, operated at temperatures of 2000 0 C and above, were developed for use in the internationally sponsored Severe Fuel Damage test series in the Power Burst Facility. The fabrication steps for both thermocouple types are described in detail. A laser-welding attachment technique for the cladding-type thermocouple is presented, and experience with alternate materials for cladding and fuel therocouples is discussed

Stress corrosion of Zircaloy-4. Fracture mechanics study of the intergranular - transgranular transition

International Nuclear Information System (INIS)

Farina, Silvia B.; Duffo, Gustavo S.

2003-01-01

Stress corrosion cracking susceptibility of Zircaloy-4 wires was studied in 1M NaCl, 1M KBr and 1M KI aqueous solutions, and in iodine alcoholic solutions. In all cases, intergranular attack preceded transgranular propagation. It is generally accepted that the intergranular-transgranular transition occurs when a critical value of the stress intensity factor is reached. In the present work it was confirmed that the transition from intergranular to transgranular propagation cracking in Zircaloy-4 wires also occurs when a critical value of the stress intensity factor is reached. This critical stress intensity factor in wire samples is independent of the solution tested and close to 10 MPa.m-1/2. This value is in good agreement with those reported in the literature measured by different techniques. (author)

Oxide particle size distribution from shearing irradiated and unirradiated LWR fuels in Zircaloy and stainless steel cladding: significance for risk assessment

Energy Technology Data Exchange (ETDEWEB)

Davis, W. Jr.; West, G.A.; Stacy, R.G.

1979-03-22

Sieve fractionation was performed with oxide particles dislodged during shearing of unirradiated or irradiated fuel bundles or single rods of UO/sub 2/ or 96 to 97% ThO/sub 2/--3 to 4% UO/sub 2/. Analyses of these data by nonlinear least-squares techniques demonstrated that the particle size distribution is lognormal. Variables involved in the numerical analyses include lognormal median size, lognormal standard deviation, and shear cut length. Sieve-fractionation data are presented for unirradiated bundles of stainless-steel-clad or Zircaloy-2-clad UO/sub 2/ or ThO/sub 2/--UO/sub 2/ sheared into lengths from 0.5 to 2.0 in. Data are also presented for irradiated single rods (sheared into lengths of 0.25 to 2.0 in.) of Zircaloy-2-clad UO/sub 2/ from BWRs and of Zircaloy-4-clad UO/sub 2/ from PWRs. Median particle sizes of UO/sub 2/ from shearing irradiated stainless-steel-clad fuel ranged from 103 to 182 ..mu..m; particle sizes of ThO/sub 2/--UO/sub 2/, under these same conditions, ranged from 137 to 202 ..mu..m. Similarly, median particle sizes of UO/sub 2/ from shearing unirradiated Zircaloy-2-clad fuel ranged from 230 to 957 ..mu..m. Irradiation levels of fuels from reactors ranged from 9,000 to 28,000 MWd/MTU. In general, particle sizes from shearing these irradiated fuels are larger than those from the unirradiated fuels; however, unirradiated fuel from vendors was not available for performing comparative shearing experiments. In addition, variations in particle size parameters pertaining to samples of a single vendor varied as much as those between different vendors. The fraction of fuel dislodged from the cladding is nearly proportional to the reciprocal of the shear cut length, until the cut length attains some minimum value below which all fuel is dislodged. Particles of fuel are generally elongated with a long-to-short axis ratio usually less than 3. Using parameters of the lognormal distribution estimates can be made of fractions of dislodged fuel having

Influence of hydrogen on the oxygen solubility in Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Guilbert-Banti, Séverine, E-mail: severine.guilbert@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, SEREX/LE2M, Bâtiment 327, BP3, 13115 Saint Paul lez Durance (France); Lacote, Pauline; Taraud, Gaëlle [Institut de Radioprotection et de Sûreté Nucléaire, SEREX/LE2M, Bâtiment 327, BP3, 13115 Saint Paul lez Durance (France); Berger, Pascal [NIMBE, CEA, CNRS, Université Paris-Saclay, 91191 Gif-sur-Yvette (France); Desquines, Jean; Duriez, Christian [Institut de Radioprotection et de Sûreté Nucléaire, SEREX/LE2M, Bâtiment 327, BP3, 13115 Saint Paul lez Durance (France)

2016-02-15

Despite the influence of hydrogen on the behavior of zirconium fuel cladding in many nuclear safety issues, the pseudo-binary Zircaloy-4 – oxygen phase diagram still lacks of data, especially above 1000 °C. The aim of this study was to provide experimental data to better assess the influence of hydrogen on the oxygen solubility in Zircaloy-4. Homogenized two-phase Zircaloy-4 samples were elaborated from 300 to 1000 wppm pre-hydrided samples. Local distributions were characterized thoroughly using Electron Probe Micro-Analysis (EPMA) for oxygen and Elastic Recoil Detection Analysis (ERDA) for hydrogen. The data obtained in this work were included in the pseudo-binary Zircaloy-4 – oxygen phase diagram and have shown that hydrogen has limited influence on the α + β → β transus. Regarding the α → α + β transus, no influence of hydrogen concentration in the α phase below 400 wppm was evidenced.

High pressure oxidation of sponge-Zr in steam/hydrogen mixtures

International Nuclear Information System (INIS)

Kim, Y.S.

1997-01-01

A thermogravimetric apparatus for operation in 1 and 70 atm steam-hydrogen or steam-helium mixtures was used to investigate the oxidation kinetics of sponge-Zr containing 215 ppm Fe. Weight-gain rates, reflecting both oxygen and hydrogen uptake, were measured in the temperature range 350-400 C. The specimens consisted of thin sponge-Zr layers metallurgically bonded to a Zircaloy disk. The edges of the disk specimens were coated with a thin layer of pure gold to avoid the deleterious effect of corners. Following each experiment, the specimens were examined metallographically to reveal the morphology of the oxide and/or hydride formed. Two types of oxide, one black and uniform and the other white and nodular, were observed on sponge-Zr surfaces oxidized in steam environments at 70 atm. The oxidation rate when white-nodular oxide formed was a factor of two higher than that of black-uniform oxide at 400 C for steam contents above 1 mol%. The oxidation rate was independent of total pressure, the carrier gas (H 2 or He) and steam content above ∝1 mol%. The oxidation kinetics of sponge-Zr follows a linear law for maximum reaction times up to ∝6 days. The oxidation rate in steam-hydrogen mixtures at 70 atm total pressure decreases when the steam content approaches the steam-starved region (∝0.5 mol% steam at 400 C and ∝0.02 mol% steam at 350 C). Lower steam concentrations cause massive hydriding of the specimens. Even at steam concentrations above the critical value, direct hydrogen absorption from the gas was manifest by hydrogen pickup fractions greater than unity. (orig.)

Refusion of zircaloy scraps by VAR (vacuum arc remelting): preliminary results; Fusao de cavacos de zircaloy por VAR: resultados preliminares

Energy Technology Data Exchange (ETDEWEB)

Pereira, L.A.T.; Mucsi, C.S.; Sato, I.M.; Rossi, J.L.; Martinez, L.G., E-mail: lgallego@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Correa, H.P.S. [Universidade Federal do Mato Grosso do Sul (UFMS), Campo Grande, MS (Brazil); Orlando, M.T.D. [Universidade Federal do Espirito Santo (UFES), Vitoria, ES (Brazil)

2010-07-01

Fuel elements and structural components of the core of PWR nuclear reactors are made in zirconium alloys known as Zircaloy. Machining chips and shavings resulting from the manufacturing of these components can not be discarded as scrap, once these alloys are strategic materials for the nuclear area, have high costs and are not produced in Brazil on an industrial bases and, consequently, are imported for the manufacture of nuclear fuel. The reuse of Zircaloy chips has economic, strategic and environmental aspects. In this work is proposed a process for recycling Zircaloy scraps using a VAR (vacuum arc remelting) furnace in order to obtain ingots suitable for the manufacture of components of the reactors. The ingots obtained are being studied in order to verify the influence of processing on composition and microstructure of the remelted material. In this work are presented preliminary results of the composition of obtained ingots compared to start material and the resulting microstructure. (author)

Comparisons of numerical simulations with ASTRID code against experimental results in rod bundle geometry for boiling flows

International Nuclear Information System (INIS)

Larrauri, D.; Briere, E.

1997-12-01

After different validation simulations of flows through cylindrical and annular channels, a subcooled boiling flow through a rod bundle has been simulated with ASTRID Steam-Water of software. The experiment simulated is called Poseidon. It is a vertical rectangular channel with three heating rods inside. The thermohydraulic conditions of the simulated flow were close to the DNB conditions. The simulation results were analysed and compared against the available measurements of liquid and wall temperatures. ASTRID Steam-Water produced satisfactory results. The wall and the liquid temperatures were well predicted in the different parts of the flow. The void fraction reached 40 % in the vicinity of the heating rods. The distribution of the different calculated variables showed that a three-dimensional simulation gives essential information for the analysis of the physical phenomena involved in this kind of flow. The good results obtained in Poseidon geometry will encourage future rod bundle flow simulations and analyses with ASTRID Steam-Water code. (author)

Fuel-clad heat transfer coefficient of a defected fuel rod

International Nuclear Information System (INIS)

Bruet, M.; Stora, J.P.

1976-01-01

A special rod has been built with a stack of UO 2 pellets inside a thick zircaloy clad. The atmosphere inside the fuel rod can be changed and particularly the introduction of water is possible. The capsule was inserted in the Siloe pool reactor in a special device equipped with a neutron flux monitor. The fuel centerline temperature and the temperature at a certain radius of the clad were recorded by two thermocouples. The temperature profiles in the fuel and in the cladding have been calculated and then the heat transfer coefficient. In order to check the proper functioning of the device, two runs were successively achieved with a helium atmosphere. Then the helium atmosphere inside the fuel rod was removed and replaced by water. The heat transfer coefficients derived from the measurements at low power level are in agreement with the values given by the model based on thermal conductivity. However, for higher power levels, the heat transfer coefficients become higher than those based on the calculated gap

Influence of temperature on the Zircaloy-4 plastic anisotropy; Influence de la temperature sur l`anisotropie plastique du Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Limon, R.; Bechade, J.L.; Lehmann, S.; Maury, R.; Soniak, A. [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Direction des Technologies Avancees; Mardon, J.P. [Societe Franco-Americaine de Constructions Atomiques (FRAMATOME), 92 - Paris-La-Defense (France)

1995-12-31

In order to improve the comportment modelling of PWR fuel pin, and more precisely their canning tubes, Framatome and the CEA have undertake an important study program of Zircaloy-4 mechanical properties. It includes in particular the study of the plasticity between 20 and 400 degree Celsius. This material being not isotropic because of the zirconium hexagonal crystal network and the texture presented by the canning tubes, its plastic anisotropy has been measured. The obtained results for the canning in *slack* and recrystallized before irradiation Zircaloy-4 are presented and the deformation systems able to explain the observed anisotropy is researched. (O.L.). 6 refs., 4 figs., 1 tab.

A survey of blockage measurement methods used in PWR multi-rod experiments

Energy Technology Data Exchange (ETDEWEB)

Hindle, E.D.; Jones, C.; Whitty, S. (AEA Reactor Services, Springfield (UK))

1986-05-01

The deformation characteristics of Zircaloy multi-rod arrays are being investigated in laboratory and in-reactor tests, and heat transfer experiments are being carried out on pre-deformed arrays. The primary objective is to demonstrate that cladding distension occurring under hypothetical loss-of-coolant accident (LOCA) conditions will not impede the PWR emergency coolant flow during the reflood stage to the extent that unacceptably high cladding temperatures are reached, i.e. that a coolable geometry is maintained. This Report critically reviews the current methods for measuring blockage in multi-rod arrays and discusses their application. A new definition which overcomes the deficiencies of the previous methods is proposed even though it still has drawbacks in the case of overall blockage measurement. A method for automatically measuring the individual rod strain, general cluster blockage sub-channel blockage and sub-channel perimeter changes is described and the results from a deformed array presented. (author).

A survey of blockage measurement methods used in PWR multi-rod experiments

International Nuclear Information System (INIS)

Hindle, E.D.; Jones, C.; Whitty, S.

1986-05-01

The deformation characteristics of Zircaloy multi-rod arrays are being investigated in laboratory and in-reactor tests, and heat transfer experiments are being carried out on pre-deformed arrays. The primary objective is to demonstrate that cladding distension occurring under hypothetical loss-of-coolant accident (LOCA) conditions will not impede the PWR emergency coolant flow during the reflood stage to the extent that unacceptably high cladding temperatures are reached, i.e. that a coolable geometry is maintained. This Report critically reviews the current methods for measuring blockage in multi-rod arrays and discusses their application. A new definition which overcomes the deficiencies of the previous methods is proposed even though it still has drawbacks in the case of overall blockage measurement. A method for automatically measuring the individual rod strain, general cluster blockage sub-channel blockage and sub-channel perimeter changes is described and the results from a deformed array presented. (author)

Formation of Lamellar Structured Oxide Dispersion Strengthening Layers in Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang-Il; Park, Jung-Hwan; Park, Dong-Jun; Kim, Hyun-Gil; Yang, Jae-Ho; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lim, Yoon-Soo [Hanbat National University, Daejeon (Korea, Republic of)

2016-10-15

Korea Atomic Energy Research Institute (KAERI) is one of the leading organizations for developing ATF claddings. One concept is to form an oxidation-resistant layer on Zr cladding surface. The other is to increase high-temperature mechanical strength of Zr tube. The oxide dispersion strengthened (ODS) zirconium was proposed to increase the strength of the Zr-based alloy up to high temperatures. According to our previous investigations, the tensile strength of Zircaloy-4 was increased by up to 20% with the formation of a thin dispersed oxide layer with a thickness less than 10% of that of the Zircaloy-4 substrate. However, the tensile elongation of the samples decreased drastically. The brittle fracture was a major concern in development of the ODS Zircaloy-4. In this study, a lamellar structure of ODS layer was formed to increase ductility of the ODS Zircaloy-4. The mechanical properties were varied depending on the structure of ODS layer. For example, the partial formation of ODS layer with the thickness of 10% to the substrate thickness induced the increase in tensile strength up to about 20% than fresh Zircaloy-4.

Review of the Thermal-Chemical Experiments for CANDU Fuel Channel

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyoung Tae; Min, Byung Joo; Park, Joo Hwan; Yoon, Churl; Rhee, Bo Wook

2005-08-15

In the present study, thermal-chemical experiments for CANDU channel analysis are reviewed. First, 11 experiments are identified from the present references and classified according to the number of heater rods, channel orientation, and degree of FES (Fuel Element Simulator) temperature rise during transient. The main configuration of the test rigs and the position of the measurement systems are identified. The experiments were generally conducted in three stages, a low-power, a high-power and a no-power stage. These test procedures are classified and described in this document. The experimental conditions for steam, coolant, and heat power are identified. The thermal properties of solid materials and fluids in the test apparatus are listed in the tables. From the review of the main test results, the following conclusions are to be obtained. Some of the reviewed experiments were not in the quasy-steady state conditions at a low-power stage and followed by a high-power stage. Zircaloy/steam reaction started when FES temperature were 800 .deg. C and escalated when temperature exceeded 1150 .deg. C. Uncontrolled temperature escalations due to Zircaloy/steam reaction were not observed when the FES temperature reached peak point (just below the melting point) and electric power to the test section shut off (self-sustaining Zircaloy/steam reaction). There were negligible circumferential temperature gradients in the FES bundle and pressure tube for the experiments performed in a vertical channel orientation. There were, however, noticeable circumferential gradients when the pressure tube was horizontal. These gradients were attributed to slumping of the FES bundle (sagging). Sagging of the bundle may have masked any buoyancy induced temperature gradients. Furthermore, the hot FES sagged towards the pressure tube transferring more heat to the pressure tube and increasing the temperature of the pressure tube.

Review of the Thermal-Chemical Experiments for CANDU Fuel Channel

International Nuclear Information System (INIS)

Kim, Hyoung Tae; Min, Byung Joo; Park, Joo Hwan; Yoon, Churl; Rhee, Bo Wook

2005-08-01

In the present study, thermal-chemical experiments for CANDU channel analysis are reviewed. First, 11 experiments are identified from the present references and classified according to the number of heater rods, channel orientation, and degree of FES (Fuel Element Simulator) temperature rise during transient. The main configuration of the test rigs and the position of the measurement systems are identified. The experiments were generally conducted in three stages, a low-power, a high-power and a no-power stage. These test procedures are classified and described in this document. The experimental conditions for steam, coolant, and heat power are identified. The thermal properties of solid materials and fluids in the test apparatus are listed in the tables. From the review of the main test results, the following conclusions are to be obtained. Some of the reviewed experiments were not in the quasy-steady state conditions at a low-power stage and followed by a high-power stage. Zircaloy/steam reaction started when FES temperature were 800 .deg. C and escalated when temperature exceeded 1150 .deg. C. Uncontrolled temperature escalations due to Zircaloy/steam reaction were not observed when the FES temperature reached peak point (just below the melting point) and electric power to the test section shut off (self-sustaining Zircaloy/steam reaction). There were negligible circumferential temperature gradients in the FES bundle and pressure tube for the experiments performed in a vertical channel orientation. There were, however, noticeable circumferential gradients when the pressure tube was horizontal. These gradients were attributed to slumping of the FES bundle (sagging). Sagging of the bundle may have masked any buoyancy induced temperature gradients. Furthermore, the hot FES sagged towards the pressure tube transferring more heat to the pressure tube and increasing the temperature of the pressure tube

Contribution to study on recovery and recrystallization of cold rolling zircaloy-4

International Nuclear Information System (INIS)

Persiano, A.I.C.

1977-01-01

Recovery and recrystallization of work-hardened (40-60% - Cold rolling) Zircaloy-4 were studied between 200 and 600 0 C with times varying from 15 to 240 minutes, from electrical resistance and hardness measurements. Activation energy calculation for the recovery and recrystallization processes using the samples work-hardened 60% gave 0,7 and 2,1 eV. (author)

In-situ neutron diffraction study of Zircaloy 4 subjected to biaxial tension

Energy Technology Data Exchange (ETDEWEB)

Gharghouri, M.A. [Canadian Neutron Beam Centre, Chalk River Laboratories, Chalk River, ON (Canada); McDonald, D.; Xiao, L. [Atomic Energy of Canada Limited, Chalk River, ON (Canada)

2014-07-01

Zircaloy-4 is widely used as fuel element cladding in nuclear reactors. Pellet-clad interaction (PCI) failure is a concern for many water reactor fuel designs. Extensive work on the mechanism of PCI failure has led to the conclusion that stress corrosion cracking (SCC) induced by iodine vapour in the temperature range relevant to fuel operation is the most probable cause of PCI failure in zirconium alloy fuel element cladding. In-situ neutron diffraction measurements performed on tubular Zircaloy-4 specimens simultaneously pulled in tension and pressurized internally will provide information on the effects of stress biaxiality on the distribution of stresses at the crystal level during loading. (author)

Experimental observation of the droplet size change across a wet grid spacer in a 6 × 6 rod bundle

International Nuclear Information System (INIS)

Cho, Hyoung Kyu; Choi, Ki Yong; Cho, Seok; Song, Chul-Hwa

2011-01-01

Highlights: ► In this study, an experiment on the droplet behavior inside a heated rod bundle has been performed. ► The experiment was focused on the change of droplet size induced by a spacer grid in a rod bundle. ► The major measuring parameters of the experiment were the droplet size and velocity. ► This test provided the data on the change of the droplet size after collision with a wet grid spacer. - Abstract: During the reflood phase of a postulated loss of coolant accident in a nuclear reactor, entrainment of liquid droplets can occur at a quench front of reflooding water. It is widely recognized that the behavior of the entrained droplets crucially affects the reflood heat transfer phenomena by decreasing the superheated steam temperature and interacting with a rod bundle and spacer grids. For this reason, various experimental and numerical studies have been performed to examine droplet behavior such as the droplet size, velocity and droplet fraction inside a rod array. In this study, an experiment on the droplet behavior inside a heated rod bundle has been performed. The experiment was focused on the change of droplet size induced by a spacer grid in a rod bundle geometry, which results in the change of the interfacial heat transfer between droplets and superheated steam. A 6 × 6 rod bundle test facility in Korea Atomic Energy Research Institute was used for the experiment. Steam was supplied by an external boiler into the bottom of the test channel, and a droplet injection nozzle was equipped instead of simulating a quench front of reflooding water. The major measuring parameters of the experiment were the droplet size and velocity, which were measured by a high-speed camera and a digital image processing technique. A series of experiments were conducted with various flow conditions of a steam injection velocity, heater temperature, droplet size, and droplet flow rate. The experiments provided the data on the change of the Sauter mean diameter of

Zircaloy behaviour in high temperature irradiated water

International Nuclear Information System (INIS)

Urbanic, V.F.

1982-04-01

The corrosion and hydriding of Zircaloy during irradiation in high temperature water is strongly dependent on the oxygen concentration of the water. Corrosion tests in the NRX and NRU research reactors using small samples have demonstrated the importance of water chemistry in maintaining Zircaloy corrosion and hydriding within acceptable limits. Zircaloy fuel cladding develops non-uniform, patch-type oxides during irradiation in hich temperature water containing dissolved oxygen. Results from examinations of prototype fuel cladding irradiated in the research reactors are presented to show how local variations in coolant flow, fast neutron flux, metallurgical structure and surface condition can influence the onset of non-uniform corrosion under these conditions. Destructive examinations of CANDU-PHW reactor fuel cladding have emphasized the importance of good chemistry control, especially the dissolved oxygen concentration of the water. When reactor coolants are maintained under normal reducing conditions at high pH (5 to 10 cm 3 D 2 /kg D 2 O; 2 /kg D 2 O; pH > 10 with LiOD), Zircaloy cladding develops non-uniform, patch-type oxides. These patch-type oxides tend to coalesce with time to form a thick, uniform oxide layer after extended exposure. Under reducing coolant conditions, Zircaloy cladding absorbs less than 200 mg D/kg Zr (approximately 2.5 mg/dm 2 equivalent hydrogen) in about 500 days. With oxygen in the coolant, deuterium absorption is considerably less despite the significant increase in corrosion under such conditions

Numerical simulation of bubble motion about a grid spacer in a rod bundle

International Nuclear Information System (INIS)

Zhang, Zheng; Hosokawa, Shigeo; Hayashi, Kosuke; Tomiyama, Akio

2009-01-01

Numerical simulations based on a three-dimensional two-way bubble tracking method are carried out to predict bubble motions in a square duct with an obstacle and in a two-by-three rod bundle with a grid spacer. Comparisons between measured and predicted bubble motions demonstrate that the two-way bubble tracking method gives good predictions for trajectories of small bubbles in the upstream side of the grid spacer in the rod bundle geometry. The predicted bubble trajectories clearly show that bubbles are apt to migrate toward the rod surface in the vicinity of the bottom of the grid spacer. Analysis of forces acting on the bubbles confirms that pressure gradient force induced by the presence of the spacer is the main cause of the bubble lateral migration toward the rod surface. Motions of steam bubbles at a nominal operating condition of a pressurized water reactor (PWR) are also predicted by using the bubble tracking method, which indicates that steam bubbles also migrate toward the rod surface at the upstream side of the spacer due to the spacer-induced pressure gradient force. (author)

Reaction in air and in nitrogen of pre-oxidised Zircaloy-4 and M5™ claddings

Energy Technology Data Exchange (ETDEWEB)

Duriez, C., E-mail: christian.duriez@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), PSN-RES/SEREX-LE2M, Centre de Cadarache, St Paul-Lez-Durance 13115 (France); Drouan, D. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), PSN-RES/SEREX-LE2M, Centre de Cadarache, St Paul-Lez-Durance 13115 (France); Pouzadoux, G. [Université Technologique de Troyes, BP 2060, Troyes 10010 (France)

2013-10-15

High temperature reactivity in air and in nitrogen of pre-oxidised Zircaloy-4 and M5™ claddings has been studied by thermogravimetry. Claddings were pre-oxidised at low temperature with the aim of simulating spent fuel. Different pre-oxidation modes, inducing significant variation in the pre-oxides microstructure, were compared. The behaviour in air, investigated in the 850–1000 °C temperature range, was found to be strongly dependant on the type of pre-oxide: the compact pre-oxide formed in autoclave (at temperature, pressure, and water chemistry representative of PWR conditions) significantly slows down the degradation in air compared to the bare alloys; on the contrary, a pre-oxide formed at 500 °C at ambient pressure, either in oxygen or in steam, favours the initiation of post-breakaway type oxidation, which in air is associated with nitride formation. The behaviour in nitrogen has been investigated in the 800–1200 °C temperature range, with Zircaloy-4 pre-oxidised at 500 °C in O{sub 2}. Reactivity is low up to 1000 °C but becomes very significant at the highest temperatures investigated, 1100 and 1200 °C. Finally, cladding segments first reacted in N{sub 2} at 1100 °C, were exposed to air and show fast oxidation even at the lowest temperature investigated (600 °C)

Characterization of Zircaloy-4 oxide layers by impedance spectroscopy

International Nuclear Information System (INIS)

Barberis, P.

1999-01-01

Two Zircaloy-4 type alloys with different tin contents (0.5 and 1.2 wt%) have been oxidized in autoclave (400 C in steam) for several durations (1-140 days). The film has been characterized by electrochemical impedance spectroscopy (EIS). Several soaking times have been investigated (up to 40 days). The Cole-Cole representation has been used to display and study the data. A simple electrical model has been derived from the observed spectra: the electrical circuit includes two RC loops in series, whose capacitances are frequency dispersed. It is thoroughly related to the layer structure. It has been shown that even before the kinetic transition, the film is constituted of three parts: an inner layer which is compact, an outer layer subdivided in an external region immediately soaked by the electrolyte, and an internal one in which electrolyte diffusion processes can take place. The kinetic transition is interpreted in terms of an abrupt 'compacity' change, both layers degrading at this point. The alloy with high tin content exhibits higher dispersive properties of the oxide layer formed on it, in correlation with its faster oxidation kinetics. (orig.)

Parametric studies of cutting zircaloy-2 sheets with a laser beam

International Nuclear Information System (INIS)

Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

1996-01-01

The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

Creep damage in zircaloy-4 at LWR temperatures

International Nuclear Information System (INIS)

Keusseyan, R.L.; Hu, C.P.; Li, C.Y.

1978-08-01

The observation of creep damage in the form of grain boundary cavitation in Zircaloy-4 in the temperature range of interest to Light Water Reactor (LWR) applications is reported. The observed damage is shown to reduce the ductility of Zircaloy-4 in a tensile test at LWR temperatures

Research activities at JAERI on core material behaviour under severe accident conditions

International Nuclear Information System (INIS)

Uetsuka, H.; Katanashi, S.; Ishijima, K.

1996-01-01

At the Japan Atomic Energy Research Institute (JAERI), experimental studies on physical phenomena under the condition of a severe accident have been conducted. This paper presents the progress of the experimental studies on fuel and core materials behaviour such as the thermal shock fracture of fuel cladding due to quenching, the chemical interaction of core materials at high temperatures and the examination of TMI-2 debris. The mechanical behaviour of fuel rod with heavily embrittled cladding tube due to the thermal shock during delayed reflooding have been investigated at the Nuclear Safety Research Reactor (NSSR) of JAERI. A test fuel rod was heated in steam atmosphere by both electric and nuclear heating using the NSSR, then the rod was quenched by reflooding at the test section. Melting of core component materials having relatively low melting points and their eutectic reaction with other materials significantly influence on the degradation and melt down of fuel bundles during severe accidents. Therefore basic information on the reaction of core materials is necessary to understand and analyze the progress of core melting and relocation. Chemical interactions have been widely investigated at high temperatures for various binary systems of core component materials including absorber materials such as Zircaloy/Inconel, Zircaloy/stainless steel, Zircaloy/(Ag-In-Cd), stainless steel B 4 C and Zircaloy/B 4 C. It was found that the reaction generally obeyed a parabolic rate law and the reaction rate was determined for each reaction system. Many debris samples obtained from the degraded core of TMI-2 were transported to JAERI for numerous examinations and analyses. The microstructural examination revealed that the most part of debris was ceramic and it was not homogeneous in a microscopic sense. The thermal diffusivity data was also obtained for the temperature range up to about 1800K. The data from the large scale integral experiments were also obtained through the

Superficial characterization by XP S of silver nanoparticles and their hydrothermal deposit over zircaloy; Caracterizacion superficial por XPS de nanoparticulas de plata y su deposito hidrotermal sobre zircaloy

Energy Technology Data Exchange (ETDEWEB)

Contreras R, A.; Gutierrez W, C.; Martinez M, I.; Medina A, A. L., E-mail: aida.contreras@inin.gob.mx [ININ, Departamento de Tecnologia de Materiales, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

2012-10-15

The analysis technique of X-ray photoelectron spectroscopy (XP S) is sensitive exclusively to the first layers of the solids surface, which allows obtaining information about the chemical, physical and electronic properties of them. The combustible elements of the boiling water nuclear reactors (BWR) are formed by zircaloy pipes that contain in their interior pellets or uranium dioxide. In this work is studied the zircaloy surface, oxidized zircaloy under similar conditions to those of a reactor BWR type and oxidized zircaloy with a hydrothermal deposit of silver nanoparticles and zinc. The silver deposit is a proposal of the Materials Technology Department of the Instituto Nacional de Investigaciones Nucleares (ININ) in Mexico, which has the same objective that the noble metals deposit (Pt, Pd, and Rh) that is practiced in some of the reactors BWR, in order to mitigating the speed of crack growth for IGSCC in stainless steels 304 Ss. (Author)

Simulation of Zircaloy cladding deformation under accident conditions derived from analysis of data from Three Mile Island-2

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-01-01

A limited series of tests has been carried out based on a published analysis of Three Mile Island data. Zircaloy PWR cladding specimens were pressurised to 6.9 MPa at 500 deg C and heated at 0.2-1.0 deg C/sec in slowly flowing steam until they failed. The temperature at which rupture occurred ranged from 700 to 760 deg C. Three specimens were directly heated, and one was indirectly heated using an internal heater. The lengths of cladding strained greater than 33% ranged from 5.7 to 9.7 times the original diameter

Steam explosion studies review

International Nuclear Information System (INIS)

Hwang, Moon Kyu; Kim, Hee Dong

1999-03-01

When a cold liquid is brought into contact with a molten material with a temperature significantly higher than the liquid boiling point, an explosive interaction due to sudden fragmentation of the melt and rapid evaporation of the liquid may take place. This phenomenon is referred to as a steam explosion or vapor explosion. Depending upon the amount of the melt and the liquid involved, the mechanical energy released during a vapor explosion can be large enough to cause serious destruction. In hypothetical severe accidents which involve fuel melt down, subsequent interactions between the molten fuel and coolant may cause steam explosion. This process has been studied by many investigators in an effort to assess the likelihood of containment failure which leads to large scale release of radioactive materials to the environment. In an effort to understand the phenomenology of steam explosion, extensive studies has been performed so far. The report presents both experimental and analytical studies on steam explosion. As for the experimental studies, both small scale tests which involve usually less than 20 g of high temperature melt and medium/large scale tests which more than 1 kg of melt is used are reviewed. For the modelling part of steam explosions, mechanistic modelling as well as thermodynamic modelling is reviewed. (author)

Acoustic noises of the BOR-60 reactor steam generators when simulating leaks with argon and steam

International Nuclear Information System (INIS)

Sokolov, V.M.; Golushko, V.V.; Afanas'ev, V.A.; Grebenkin, Yu.P.; Muralev, A.B.

1985-01-01

Background acoustic noises of stea generators in different operational regimes and noises of argon and steam small leads (about 0.1 g/s) are studied to determine the possibility of designing the acoustic system for leak detection in sodium-water steamgenerators. Investigations are carried out at the 30 MW micromodule steam generator being in operation at the BOR-60 reactor as well as at the 20 MW tank type steam generator. Immersed ransduceres made of lithium niobate 6 mm in-diameter and waveguide transducers made of a stainless steel in the form of rods 10 mm in-diameter and 500 mm long are used as acoustic monitors. It is shown that the leak noise is more wide-band than the background noise of the steam generator and both high and low frequencies appear in the spectrum. The use of monitors of different types results in similar conslusions inrelation to the character of background noises and leak signals (spectral density, signal to-noise ratio) in the ase of similar bandroidths of the transduceres. A conclusion is made that the change of operational regimes leads to changes of background noise level, which can be close to the reaction of

Thermal creep of Zircaloy-4 cladding

International Nuclear Information System (INIS)

Murty, K.L.; Clevinger, G.S.; Papazoglou, T.P.

1977-01-01

Data on the hoop creep characteristics of Zircaloy tubing were collected at temperatures between 600 F and 800 F, and at stress levels ranging from 10 ksi to 25 ksi using internal pressurization tests. At low driving forces, exposures as long as 2000 hours were found insufficient to establish steady state creep. The experimental data at temperatures of 650 F to 800 F correlate well with an exponential stress dependence, and the activation energy for creep was found to be in excellent agreement with that for self-diffusion. The range of stresses and temperatures is too small to study the overall effect of these variables on the activation energy for creep. The experimental steady state creep-rates and those predicted from the creep equation used agree within a factor of 1.3. These correlations imply that the mechanism for hoop creep of Zircaloy-4 cladding is characterized by an activation energy of approximately 60 kcal/mole and an activation area of about 20b 3 . In addition, the exponential stress dependence implies that the activation area for creep is stress-independent. These results suggest that the climb of edge dislocations is the rate controlling mechanism for creep of Zircaloy-4. The transient creep regime was also analysed on the premise that primary creep is directly related to the rate of dispersal of dislocation entanglements by climb. (Auth.)

Results of the investigations of transient fuel rod behaviour

International Nuclear Information System (INIS)

Fiege, A.

1980-01-01

The aim of the research on the fuel rod behaviour mainly effected in the KFZ Karlsruhe and at the KWU Erlangen as a part of the German reactor safety research program is to investigate the physical and chemical phenomena which are significant when the zircaloy claddings are failing, and to establish mathematical models verified by experiments by means of which the extent of damage in the reactor core in different incidents can be worked out in a realistic way. These mathematical models (program system SSYST) shall replace the conservative assumptions so far used for incident analyses and quantify their safety reserves, respectively. (orig./HP) [de

Influence of foreign matter on the flammability of Zircaloy

International Nuclear Information System (INIS)

Praetorius, R.; Muenzel, H.

1990-01-01

When cutting Zircaloy cladding in the head end of a reprocessing plant, fine particles with a high chemical reactivity are produced. Spontaneous ignition may cause fire or dust explosion. Therefore their ignition and fire behaviour was studied. As a result it can be stated that sugar or a concentrated sugar solution (syrup) poured over a Zircaloy fire is particularly suited as a fire-extinguishing agent. The developing caramel melt prevents air access and sparking. In addition, the sugar can be washed out easily before cementing, and so additional waste arising can be avoided. (DG) [de

Experimental investigations of the meltdown phase of UO2-Zircaloy fuel rods under conditions of failure of emergency cooling

International Nuclear Information System (INIS)

Hagen, S.; Mack, A.; Malauschek, H.; Wallenfels, K.

1975-01-01

In the monoxidizing helium atmosphere at 1,850 0 C Zircaloy and UO 2 interact violently. The result is a combined meltdown of pellets and can. This phenomenon appears independent of the velocity of temperature rise. In air the oxid skin splits open at 1,890 0 C and the earlier molten material of the interior begins to flow out. When heating up to more than 2,200 0 C the oxid skin remains solid nevertheless. (orig.) [de

Fluorimetric determination of uranium in zirconium and zircaloy alloys; Determinacion fluorimetrica de uranio en aleaciones de zirconio y zircaloy

Energy Technology Data Exchange (ETDEWEB)

Acosta L, E [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

1991-05-15

The objective of this procedure is to determine microquantities of uranium in zirconium and zircaloy alloys. The report also covers the determination of uranium in zirconium alloys and zircaloy in the range from 0.25 to 20 ppm on 1 g of base sample of radioactive material. These limit its can be variable if the size of the used aliquot one is changed for the final determination of uranium. (Author)

Chemical interactions between as-received and pre-oxidized Zircaloy-4 and stainless steel at high temperatures

International Nuclear Information System (INIS)

Hofmann, P.

1994-05-01

The chemical reaction behavior between Zircaloy-4 and 1.4919 (AISI 316) stainless steel, which are used in absorber assemblies of Pressurized Water Reactors (PWR) and Boiling Water Reactors (BWR), has been studied in the temperature range 1000 - 1400 C. Zircaloy was used in the as-received, pre-oxidized and oxygen-containing condition. The maximum temperature was limited by the fast and complete liquefaction of the reaction couple as a result of eutectic chemical interactions. Liquefaction of the components occurs below their melting point. The effect of oxygen dissolved in Zircaloy plays an important role in the interaction; oxide layers on the Zircaloy surface delay the chemical interactions with stainless steel but cannot prevent them. Oxygen dissolved in Zircaloy reduces the reaction rates and shift the liquefaction temperature to slightly higher levels. The interaction experiments at the examined temperatures with or without pre-oxidized Zircaloy can be described by parabolic rate laws. The Arrhenius equations for the various conditions of interactions are given. (orig.) [de

Influence of temperature on the Zircaloy-4 plastic anisotropy

International Nuclear Information System (INIS)

Limon, R.; Bechade, J.L.; Lehmann, S.; Maury, R.; Soniak, A.

1995-01-01

In order to improve the comportment modelling of PWR fuel pin, and more precisely their canning tubes, Framatome and the CEA have undertake an important study program of Zircaloy-4 mechanical properties. It includes in particular the study of the plasticity between 20 and 400 degree Celsius. This material being not isotropic because of the zirconium hexagonal crystal network and the texture presented by the canning tubes, its plastic anisotropy has been measured. The obtained results for the canning in *slack* and recrystallized before irradiation Zircaloy-4 are presented and the deformation systems able to explain the observed anisotropy is researched. (O.L.). 6 refs., 4 figs., 1 tab

Simulation of a two phase boiling flow in Poseidon geometry with Astrid steam-water software

International Nuclear Information System (INIS)

Larrauri, D.

1997-01-01

After different validation test runs in tube an annular geometries, the simulation of a subcooled boiling flow in a rod bundle geometry has been achieved with ASTRID Steam-Water software. The experiment we have simulated is the Poseidon experiment. It is a three heating tube geometry. The thermohydraulic conditions of the simulated flow are closed to the DNB conditions. The simulation results are analysed and compared against the available measurements of liquid and wall temperatures. ASTRID Steam-Water behaviour in such a geometry brings satisfaction. The wall and the liquid temperatures are well predicted in the different parts of the flow. The void fraction reaches 40 % in the vicinity of the heating rods. Besides, the evolution of the different calculated variables shows that a three-dimensional simulation gives capital information for the analyse of the physical phenomena involved in this kind of flow. The good results obtained in Poseidon geometry lead us to think about simulating and analyzing rod bundle flows with ASTRID Steam-Water code. (author)

Microstructure and orientation of hydrides in zircaloy-4 tubes for CAREM 25 fuel rods

International Nuclear Information System (INIS)

Juarez, G; Flores, A; Bianchi, D; Vizcaino, P

2012-01-01

The aim of the present work was giving support to the development of Zircaloy-4 fuel claddings for the CAREM 25 reactor through microstructural and mechanical properties studies along the manufacturing process. The manufacturing route was defined in 4 cold rolling stages and two thermal treatments, one at the middle and one after the last rolling stage. The first two rolling stages were performed in FAESA and the last two in PPFAECNEA using the rolling machine HPTR 8-15. The reference values for the evaluation were those indicated in the technical specification CAREM25 F ET-3-B0610. In this context, four tubes were received from FAESA. To these tubes microstructural and hydride orientation studies were performed to characterize the material in each step performed in PPFAE. The material received from FAESA has a grain size of 6 um, which fulfills the specification requirements for the final product (<11.2 um), so that, the final rolling stages (3rd and 4th) refine the grain until 3 um finished in the microstructure. Hydride morphology evolved from a random orientation in the recrystallized material or radial in the stress relieved material to the circumferential orientation requested in the specification. The final thermal treatment did not modify this morphology. The PD. (Marshall parameter) produced a value of 48, indicating that only 4% of the hydrides are oriented between 48 o and 90 o , that is, far from the circumferential direction (author)

Numerical prediction of critical heat flux in nuclear fuel rod bundles with advanced three-fluid multidimensional porous media based model

International Nuclear Information System (INIS)

Zoran Stosic; Vladimir Stevanovic

2005-01-01

Full text of publication follows: The modern design of nuclear fuel rod bundles for Boiling Water Reactors (BWRs) is characterised with increased number of rods in the bundle, introduced part-length fuel rods and a water channel positioned along the bundle asymmetrically in regard to the centre of the bundle cross section. Such design causes significant spatial differences of volumetric heat flux, steam void fraction distribution, mass flux rate and other thermal-hydraulic parameters important for efficient cooling of nuclear fuel rods during normal steady-state and transient conditions. The prediction of the Critical Heat Flux (CHF) under these complex thermal-hydraulic conditions is of the prime importance for the safe and economic BWR operation. An efficient numerical method for the CHF prediction is developed based on the porous medium concept and multi-fluid two-phase flow models. Fuel rod bundle is observed as a porous medium with a two-phase flow through it. Coolant flow from the bundle entrance to the exit is characterised with the subsequent change of one-phase and several two-phase flow patterns. One fluid (one-phase) model is used for the prediction of liquid heating up in the bundle entrance region. Two-fluid modelling approach is applied to the bubbly and churn-turbulent vapour and liquid flows. Three-fluid modelling approach is applied to the annular flow pattern: liquid film on the rods wall, steam flow and droplets entrained in the steam stream. Every fluid stream in applied multi-fluid models is described with the mass, momentum and energy balance equations. Closure laws for the prediction of interfacial transfer processes are stated with the special emphasis on the prediction of the steam-water interface drag force, through the interface drag coefficient, and droplets entrainment and deposition rates for three-fluid annular flow model. The model implies non-equilibrium thermal and flow conditions. A new mechanistic approach for the CHF prediction

Development of zircaloy deformation model to describe the zircaloy-4 cladding tube during accidents

International Nuclear Information System (INIS)

Raff, S.

1978-01-01

The development of a high-temperature deformation model for Zircaloy-4 cans is primarily based on numerous well-parametrized tensile tests to get the material behaviour including statistical variance. It is shown that plastic deformation may be described by a power creep law, the coefficients of which show strong dependence on temperature in the relevant temperature region. These coefficients have been determined. A model based on these coefficients has been established which, apart from best estimate deformation, gives upper and lower bounds of possible deformation. The model derived from isothermal uniaxial tests is being verified against isothermal and transient tube burst tests. The influence of preoxidation and increased oxygen concentration during deformation is modeled on the basis of the pseudobinary Zircaloy-oxygen phase diagram. (author)

Process and equipment for pressure build-up in nuclear reactor fuel rods

International Nuclear Information System (INIS)

Heer, W.F.; Carli, E.V. de.

1976-01-01

The equipment makes possible the build-up of inert gas pressure in a filled and closed fuel can, i.e. in a complete fuel rod. Handling is simple, it is suitable for mass production and only causes low processing costs. The quality, e.g. the degree of purity of the contents of the rod, remains unchangedin processing. The equipment consists of a vacuum-tight space, into which the equally vacuum tight fuel rod is introduced, and can be fixed so that its position can be reproduced unmistakeably. The vacuum space contains a connection for the inert gases and a laser arrangement. After inserting a fuel rod into the facility, this is evacuated and the fuel can has a hole bored in it by a laser beam. After fast equalisation of pressure, an inert gas at the required pressure is introduced into the chamber and the fuel rod. After the filling process is completed, the fuel can is closed again with the same laser beam. The quality of the seal obtained, i.e the leak-tightness of the fuel can, can be checked after reduction of the inert gas pressure and before taking out the fuel rod, by repeated evacuation of the chamber. Laser light energies between 13,000 and 110,000 Joule/sq cm are sufficient. Optimum results were obtained for a Zircaloy fuel can with about 52,000 Joule/sq cm. (TK) [de

Power Burst Facility Severe Fuel Damage test series

International Nuclear Information System (INIS)

Buescher, B.J.; Osetek, D.J.; Ploger, S.A.

1982-01-01

The Severe Fuel Damage (SFD) tests planned for the Power Burst Facility (PBF) are described. Bundles containing 32 zircaloy-clad, PWR-type fuel rods will be subjected to severe overheating transients in a high-pressure, superheated-steam environment. Cladding temperatures are expected to reach 2400 0 K, resulting in cladding ballooning and rupture, severe cladding oxidation, cladding melting, fuel dissolution, fuel rod fragmentation, and possibly, rubble bed formation. An experiment effluent collection system is being installed and the PBF fission product monitoring system is being upgraded to meet the special requirements of the SFD tests. Scoping calculations were performed to evaluate performance of the SFD test design and to establish operational requirements for the PBF loop

The effect of texture, heat treatment and elongation rate on stress corrosion cracking in irradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.; Stany, W.; Hellstrand, E.

1979-03-01

Irradiated zircaloy samples with different textures and heat treatments have been tested concerning stress corrosion. Irradiated samples of Zr-1Nb, pure Zr and beta quenched zircaloy have also been investigated. Stress-relieve annealled zircaloy is even after irradiation more sensitive to stress corrosion than recrystallized zircaloy. Zr-1Nb and beta quenched zircaloy are much more sinsitive to stress corrosion than the samples with different textures. As a rule irradiated zircaloy is sensitive to stress corrosion at stresses far below the yield point. The breaking stress decreases with the elongation rate. The extension of cracks is much faster in irradiated zircaloy than in unirradiated zircaloy. There is no simple failure criterium for irradiated zircaloy. However for a certain stress and a certain elongation rate the probability for a failure before this stress is reached with a constant elongation rate can be given. (E.R.)

Sodium and steam leak simulation studies for fluidized bed steam generators

International Nuclear Information System (INIS)

Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

1976-01-01

An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

Interaction between zircaloy tube and inconel spacer grid at high temperature

International Nuclear Information System (INIS)

Nagase, Fumihisa; Otomo, Takashi; Uetsuka, Hiroshi; Furuta, Teruo

1990-09-01

In order to investigate the interaction between fuel cladding and spacer grid of the pressurized water reactor during a severe accident, isothermal reaction tests were performed at the temperature range from 1248 to 1673K. A specimen consisted of a short Zircaloy-4 cladding tube and a piece of spacer grid of Inconel-718. In the tests in an argon atmosphere, eutectic reaction between Zircaloy and Inconel was observed at the contact points at 1248K. Rapid reaction was observed at higher test temperatures. For example, in the test at 1373K for 300s, Zircaloy reacted with Inconel over the entire thickness (0.62mm) of the tube in the vicinity of the contact point. In the present tests, Zircaloy which has higher melting point than Inconel was dissolved preferentially due to eutectic formation. In the tests in an oxygen atmosphere, no eutectic reaction was observed at temperatures below 1437K. A trace of interaction was found at the contact point of specimen heated at 1573 and 1623K. However, decrease in Zircaloy thickness was not measured. The possibility of eutectic reaction between Zircaloy cladding and Inconel spacer grid seems to be quite limited when sufficient oxygen is supplied. (author)

Dynamic thermo-chemo-mechanical strain of Zircaloy-4 slotted rings for evaluating strategies that mitigate stress corrosion cracking

Energy Technology Data Exchange (ETDEWEB)

Ferrier, G.A.; Metzler, J.; Farahani, M.; Chan, P.K.; Corcoran, E.C. [Royal Military College of Canada, Kingston, ON (Canada)

2014-07-01

Stress corrosion cracking (SCC) in Zircaloy-4 fuel sheaths has been investigated by static loading of slotted ring samples under hot and corrosive conditions. However, in nuclear reactors, power ramps can have short (e.g., 10-20 minutes) and recurring time frames due to dynamic processes such as on-power refuelling, adjuster rod manoeuvres, and load following. Therefore, to enable out-reactor dynamic testing, an apparatus was designed to dynamically strain slotted ring samples under SCC conditions. This apparatus can additionally be used to test fatigue properties. Unique capabilities of this apparatus and preliminary results obtained from static and dynamic tests are presented. (author)

TEM examination of irradiated zircaloy-2 pressure tube material

International Nuclear Information System (INIS)

Srivastava, D.; Tewari, R.; Dey, G.K.; Sharma, B.P.; Sah, D.N.; Banerjee, Suparna; Sahoo, K.C.

2005-09-01

In the present work, microstructure of the zircaloy-2 pressure tube material irradiated in the Indian Pressurized Heavy Water RAPP-1. Reactor (PHWR) has been examined for the first time using transmission electron microscope (TEM). The samples were obtained from a zircaloy-2 pressure tube, which had been in operation in the high flux region of Rajasthan Atomic Power Station Unit -1, for a period for 6.77 effective full power years (EFPYs) and expected to have a cumulative radiation damage of about 3 dpa. In this study irradiated microstructure has been characterized and compared it with the microstructure of the unirradiated pressure tube samples. The effect of irradiation on the hydriding behaviour is also studied. (author)

Quantitative analysis of nickel in zirconium and zircaloy; Dosage du nickel dans le zirconium et dans le zircaloy

Energy Technology Data Exchange (ETDEWEB)

Rastoix, M [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1957-07-01

A rapid spectrophotometric has been developed for determination of 10 to 1000 ppm of Ni in zirconium and zircaloy using dimethylglyoxime. Iron, copper, tin and chromium, do not interfere at the concentration usually present in zirconium and its alloys. (author) [French] On determine colorimetriquenent 10 a 1000 ppm de Ni dans le zirconium et le zircaloy par photo colorimetrie a 440 m{mu} de la dimethylglyoxime nickelique. Le dosage est rapide. Le fer, le cuivre, l'etain, le chrome ne genent pas aux concentrations habituellement rencontrees dans le zirconium et ses alliages. (auteur)

Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

International Nuclear Information System (INIS)

Appleman, R.H.

1985-01-01

An expandable antivibration bar for use in stabilizing the U-bend portion of heat transfer tubes in a pressurized water reactor steam generator comprises two adjustable rods connected together by an arcuate connector. The two adjustable rods preferably comprise two mating rod sections having complementary angular sliding surfaces thereon, with means provided to move the rod sections relative to each other along the sliding surfaces so as to expand the rods from a first mated cross-sectional width to a second larger cross-sectional width. The ends of the rod sections have means for aligning the two rod sections and maintaining them in alignment during expansion. (author)

Oxide thickness measurement technique for duplex-layer Zircaloy-4 cladding

International Nuclear Information System (INIS)

McClelland, R.G.; O'Leary, P.M.

1992-01-01

Siemens Nuclear Power Corporation (SNP) is investigating the use of duplex-layer Zircaloy-4 tubing to improve the waterside corrosion resistance of cladding for high-burnup pressurized water reactor (PWR) fuel designs. Standard SNP PWR cladding is typically 0.762-mm (0.030-in.)-thick Zircaloy-4. The SNP duplex cladding is nominally 0.660-mm (0.026-in.)-thick Zircalloy-4 with an ∼0.102-mm (0.004-in.) outer layer of another, more corrosion-resistant, zirconium-based alloy. It is common industry practice to monitor the in-reactor corrosion behavior of Zircaloy cladding by using an eddy-current 'lift-off' technique to measure the oxide thickness on the outer surface of the fuel cladding. The test program evaluated three different cladding samples, all with the same outer diameter and wall thickness: Zircaloy-4 and duplex clad types D2 and D4

Development of in-vessel type control rod drive mechanism for a innovative small reactor (Contract research)

Energy Technology Data Exchange (ETDEWEB)

Yoritsune, Tsutomu; Ishida, Toshihisa [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

2003-03-01

Although the control rod drive mechanism of an existing large scale light water reactor is generally installed outside the reactor vessel, an in-vessel type control rod drive mechanism (INV-CRDM) is installed inside the reactor vessel. The INV-CRDM contributes to compactness and simplicity of the reactor system, and it can eliminate the possibility of a rod ejection accident. Therefore, INV-CRDM is an important technology adopted in an innovative small reactor. Japan Atomic Energy Research Institute (JAERI) has developed this type of CRDM driven by an electric motor, which can work under high temperature and high pressure water for the advanced marine reactor. On the basis of this research result, a driving motor coil and a bearing were developed to be used under the high temperature steam, severe condition for an innovative small reactor. About the driving motor, we manufactured the driving motor available for high temperature steam and carried out performance test under room temperature atmosphere to confirm the electric characteristic and coolability of the driving coil. With these test results and the past test results under high temperature water, we analyzed and evaluated the electric performance and coolability of the driving coil under high temperature steam. Concerning bearing, we manufactured the test pieces using some candidate material for material characteristic test and carried out the rolling wear test under high temperature steam to select the material. Consequently, we confirmed that performance of the driving coil for the advanced type driving motor, is enough to be used under high temperature steam. And, we evaluated the performance of the bearing and selected the material of the bearing, which can be used under high temperature steam. From these results, we have obtained the prospect that the INV-CRDM can be used for an innovative small reactor under steam atmosphere could be developed. (author)

Local heat transfer where heated rods touch in axially flowing water

International Nuclear Information System (INIS)

Kast, S.J.

1983-05-01

An anlaytic model is developed to predict the azimuthal width of a stablesteam blanket region near the line of contact between two heated rods cooled by axially flowing water at high pressure. The model is intended to aid analysis of reduced surface heat transfer capability for the abnormal configuration of nuclear fuel rods bowed into contact in the core of a pressurized water nuclear reactor. The analytic model predicts the azimuthal width of the steam blanket zone having reduced surface heat transfer as a function of rod average heat flux, subchannel coolant conditions and rod dimensions. The analytic model is developed from a heat balance between the heat generated in the wall of a heated empty tube and the heat transported away by transverse mixing and axial convection in the coolant subchannel. The model is developed for seveal geometries including heated rods in line contact, a heated rod touching a short insulating plane and a heated rod touching the inside of a metal guide tube

Influence of sintering time on distribution of alloying elements composition in Zircaloy pellet

International Nuclear Information System (INIS)

Sigit; Muchlis B; Widjaksana; Eric, J.; Suryana, RA; Gunawan

1996-01-01

Influence of sintering time on distribution of alloying elements composition in zircaloy pellet has been studied. Zircaloy pellets were obtained by pressing of Zr, Fe, Cr and Sn powders mixture in adequate composition of zircaloy-4, than the green pellets were sintered at 1100 o C for 1 - 3 hours. The alloying elements (Fe, Cr and Sn) composition in zircaloy pellets as sintering product were determined by Scanning Electron Microscope - Energy Dispersive X-Ray Analyser (SEM-EDAX). The experiments showed that there was an accumulation of Sn in a site of the zircaloy green pellet of 17.46 %, but after sintering process, the Sn was distributed everywhere. The influence of sintering time up to 1 hour showed a decreasing Sn composition from 9 % to 2 % which then relatively constant, while for Fe and Cr its decreasing was relatively small, i.e. : 1.86 % to 0.6 % and 1.04 % to 0.17 % respectively. The sintering process revealed no clear grain boundaries and powder homogenization did not complete. Observation on metallographic photos showed that this condition was in initial stage of sintering process where there was a complex phenomenon i.e.: no powder homogenization in green pellet or initial heating rate was extremely quick

Effect of current density on the anodic behaviour of zircaloy-4 and niobium: a comparative study

International Nuclear Information System (INIS)

Raghunath Reddy, G.; Lavanya, A.; Ch Anjaneyulu

2004-01-01

The kinetics of anodic oxidation of zircaloy-4 and niobium have been studied at current densities ranging from 2 to 14 mA.cm -2 at room temperature in order to investigate the dependence of ionic current density on the field across the oxide film. Thickness of the anodic films were estimated from capacitance data. The formation rate, current efficiency and differential field were found to increase with increase in the ionic current density for both zircaloy-4 and niobium. Plots of the logarithm of formation rate vs. logarithm of the current density are fairly linear. From linear plots of logarithm of ionic current density vs. differential field, and applying the Cabrera-Mott theory, the half-jump distance and the height of the energy barrier are deduced and compared. (author)

Nondestructive characterization of hydrogen concentration in zircaloy cladding tubes with laser ultrasound technique

International Nuclear Information System (INIS)

Yang, Che Hua; Lai, Yu An

2006-01-01

This paper describes a laser ultrasound technique (LUT) for nondestructive characterization of hydrogen concentration (HC) in Zircaloy cladding tubes. With the LUT, guided ultrasonic waves are generated remotely and then propagate in the axial direction of Zircaloy tubes, and finally detected remotely by an optical probe. By measuring the dispersion spectra with the LUT, relations between the dispersion spectra and the HC of the Zircaloy tubes can be established. The LUT is non-contact, capable of remote inspection, and therefore suitable for nondestructive inspection of HC in Zircaloy cladding tubes used in nuclear power plant.

Minor actinide transmutation on PWR burnable poison rods

International Nuclear Information System (INIS)

Hu, Wenchao; Liu, Bin; Ouyang, Xiaoping; Tu, Jing; Liu, Fang; Huang, Liming; Fu, Juan; Meng, Haiyan

2015-01-01

Highlights: • Key issues associated with MA transmutation are the appropriate loading pattern. • Commercial PWRs are the only choice to transmute MAs in large scale currently. • Considerable amount of MA can be loaded to PWR without disturbing k eff markedly. • Loading MA to PWR burnable poison rods for transmutation is an optimal loading pattern. - Abstract: Minor actinides are the primary contributors to long term radiotoxicity in spent fuel. The majority of commercial reactors in operation in the world are PWRs, so to study the minor actinide transmutation characteristics in the PWRs and ultimately realize the successful minor actinide transmutation in PWRs are crucial problem in the area of the nuclear waste disposal. The key issues associated with the minor actinide transmutation are the appropriate loading patterns when introducing minor actinides to the PWR core. We study two different minor actinide transmutation materials loading patterns on the PWR burnable poison rods, one is to coat a thin layer of minor actinide in the water gap between the zircaloy cladding and the stainless steel which is filled with water, another one is that minor actinides substitute for burnable poison directly within burnable poison rods. Simulation calculation indicates that the two loading patterns can load approximately equivalent to 5–6 PWR annual minor actinide yields without disturbing the PWR k eff markedly. The PWR k eff can return criticality again by slightly reducing the boric acid concentration in the coolant of PWR or removing some burnable poison rods without coating the minor actinide transmutation materials from PWR core. In other words, loading minor actinide transmutation material to PWR does not consume extra neutron, minor actinide just consumes the neutrons which absorbed by the removed control poisons. Both minor actinide loading patterns are technically feasible; most importantly do not need to modify the configuration of the PWR core and

Superficial characterization by XP S of silver nanoparticles and their hydrothermal deposit over zircaloy

International Nuclear Information System (INIS)

Contreras R, A.; Gutierrez W, C.; Martinez M, I.; Medina A, A. L.

2012-10-01

The analysis technique of X-ray photoelectron spectroscopy (XP S) is sensitive exclusively to the first layers of the solids surface, which allows obtaining information about the chemical, physical and electronic properties of them. The combustible elements of the boiling water nuclear reactors (BWR) are formed by zircaloy pipes that contain in their interior pellets or uranium dioxide. In this work is studied the zircaloy surface, oxidized zircaloy under similar conditions to those of a reactor BWR type and oxidized zircaloy with a hydrothermal deposit of silver nanoparticles and zinc. The silver deposit is a proposal of the Materials Technology Department of the Instituto Nacional de Investigaciones Nucleares (ININ) in Mexico, which has the same objective that the noble metals deposit (Pt, Pd, and Rh) that is practiced in some of the reactors BWR, in order to mitigating the speed of crack growth for IGSCC in stainless steels 304 Ss. (Author)

Microstructural characterization of second phase irradiated Zircaloy-4 particles

International Nuclear Information System (INIS)

Flores, Alejandra V.; Vizcaino, Pablo; Banchik, Abraham D.; Bozzano, Patricia B.; Versaci, Raul A.

2007-01-01

X-ray diffraction diagrams of neutron irradiated Zircaloy-4 were obtained at the LNLS with the aim to obtain bulk information about the amorphization process in which the Zircaloy-4 second phase particles (SPPs) undergoes due to neutron irradiation. Owing to the low concentration of the SPPs in the alloy (∼0.4 V %), no data regarding to the bulk were obtained until now. The synchrotron experiences allowed to detect five of the more intense lines of the phase C 14 (SPPs structure) in unirradiated Zircaloy-4: (110) θ, (103) θ, (112) θ, (201) θ and (004) θ in the 34 degrees ≤ θ2≤45 degrees Bragg angle range and others of minor intensity. The diagrams of the samples irradiated at moderate doses (1020n/cm 2 ) show these lines even in the as received samples. In contrast, none of these lines are observed for high fluence samples (∼1022neutrons/cm 2 ). In addition, in similar high fluence samples annealed 24 h or 72 h at 600 C degrees the intensity rises just at the 2q range where the C 14 lines were observed, showing a wide peak. That peak is interpreted as a result of the superposition of unresolved diffraction lines corresponding to the Zircaloy SPPs which are in a reconstitution process of crystallization. Analytical Electron Microscopy techniques were used, in order to study the effects on the Zircaloy-4 SPPs and compared with samples of the same material without irradiation. Spots in SAD patterns of non irradiated SPPS, evidences the presence of a C 14 structure, but in irradiated SSP SAD patterns evidences the beginning of an amorphization process. Another important feature to point out is the different Fe / Cr ratio presented in both irradiated and non irradiated SSPs. In non irradiated precipitates the Fe / Cr ratio is approximately 1.5, while in irradiated precipitates the Fe / Cr ratio becomes near 1.0. (author) [es

Prediction of water droplet evaporation on zircaloy surface

International Nuclear Information System (INIS)

Lee, Chi Young; In, Wang Kee

2014-01-01

In the present experimental study, the prediction of water droplet evaporation on a zircaloy surface was investigated using various initial droplet sizes. To the best of our knowledge, this may be the first valuable effort for understanding the details of water droplet evaporation on a zircaloy surface. The initial contact diameters of the water droplets tested ranged from 1.76 to 3.41 mm. The behavior (i.e., time-dependent droplet volume, contact angle, droplet height, and contact diameter) and mode-transition time of the water droplet evaporation were strongly influenced by the initial droplet size. Using the normalized contact angle (θ*) and contact diameter (d*), the transitions between evaporation modes were successfully expressed by a single curve, and their criteria were proposed. To predict the temporal droplet volume change and evaporation rate, the range of θ* > 0.25 and d* > 0.9, which mostly covered the whole evaporation period and the initial contact diameter remained almost constant during evaporation, was targeted. In this range, the previous contact angle functions for the evaporation model underpredicted the experimental data. A new contact angle function of a zircaloy surface was empirically proposed, which represented the present experimental data within a reasonable degree of accuracy. (author)

Zircaloy nodular corrosion analysis by an image processing technique

International Nuclear Information System (INIS)

Kawashima, Junko; Sato, Kanemitsu; Kuwae, Ryosho; Higashinakagawa, Emiko

1987-01-01

An image processor has been fabricated to examine out-of-pile nodular corrosion for Zircaloy-2 tubings. The covering fraction, which is the percentage of the nodule occupying area on the Zircaloy surface, was measured with the processor. The covering fraction showed a strong correlation with the weight gain at any corrosion time of this experiment. The correlation observed can be explained by a model for the lenticular shape of the nodules. The image processor also gives unfolded pictures of the whole Zircaloy surface. By analyzing the picture, the location of the nodules generated was found to be determined in an early stage of corrosion. New nodules were not produced later, and the nodules only grew larger with time. (orig.)

Coating of Zircaloy sheaths with silica glass using the Sol-Gel technique for protection against oxidation

International Nuclear Information System (INIS)

De Sanctis, O.; Pellegri, N.; Gomez, L.

1990-01-01

With the aim of improving corrosion resistance of Zircaloy, a few Zircaloy sheaths were covered with vitreous silica. Deposition was made by dip coating in tetraetilortosilicate (TEOS) solutions and later densification treatment at 500 degrees C. Oxidation tests were performed and compared with sheaths not covered with silica. As a result, an effective increase in the resistance to dry oxidation was found in sheaths which had been protected. The coating-Zircaloy interface was studied using XPS (scanner). (Author). 6 refs., 3 figs

Superficial characterization and zircaloy-2 electrochemistry with hydrothermal deposit of platinum; Caracterizacion superficial y electroquimica de zircaloy-2 con deposito hidrotermal de platino

Energy Technology Data Exchange (ETDEWEB)

Contreras R, A.; Arganis J, C. R.; Medina A, A. L. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Gris C, M. M., E-mail: aida.contreras@inin.gob.mx [Comision Federal de Electricidad, Central Nucleoelectrica Laguna Verde, Carretera Cardel-Nautla Km 42.5, Alto Lucero, Veracruz (Mexico)

2011-11-15

The combustible elements of the boiling water nuclear reactors (BWR) are formed by zircaloy-2 tubes that contain in their interior UO{sub 2} pellets. With the objective of mitigating the speed of crack growth by IGSCC to a minimum negative impact on the BWR operation, General Electric developed the noble metals chemical addition (NMCA), in where noble metals particles as Pt, Pd, and Rh, are deposited on the surface of the metal to catalyze the recombination of H{sub 2} and O{sub 2}. Hydrogen is also injected to have it in excess and to favor this recombination (HWC) and zinc to reduce dose. In this work was oxidized zircaloy-2 low similar conditions to the HWC, platinum was deposited starting from a solution of Na{sub 2}Pt(OH){sub 6} with 30 ppm of Pt, in refined samples and without polishing, they were characterized by scanning electron microscopy, energy dispersed spectroscopy, XPS and electrochemistry, by means of Tafel curves and cyclical polarization. On the zircaloy surface was found a ZrO{sub 2} layer that remains under the different study conditions. Under HWC conditions is the oxides formation, possibly complex oxides of zirconium, iron and tin. After the platinum deposit these oxides decrease forming the sub-oxides: Zr{sub 2}O, Zr O, Zr{sub 2}O{sub 3}. The Tafel curves indicates the reduction of the oxygen of the sample with platinum and the cyclical polarization curves show that the reactions that happen on the zircaloy electrodes are not dur to located corrosion. (Author)

Heat transfer coefficient between UO2 and Zircaloy-2

International Nuclear Information System (INIS)

Ross, A.M.; Stoute, R.L.

1962-06-01

This paper provides some experimental values of the heat-transfer coefficient between UO 2 and Zircaloy-2 surfaces in contact under conditions of interfacial pressure, temperature, surface roughness and interface atmosphere, that are relevant to UO 2 /Zircaloy-2 fuel elements operating in pressurized-water power reactors. Coefficients were obtained from eight UO 2 / Zircaloy-2 pairs in atmospheres of helium, argon, krypton or xenon, at atmosphere pressure and in vacuum. Interfacial pressures were varied from 50 to 550 kgf/cm 2 while surface roughness heights were in the range 0.2 x 10 -4 to 3.5 x 10 -4 cm. The effect on the coefficients of cycling the interfacial pressure, of interface gas pressure and of temperature were examined. The experimental values of the coefficients were used to test the predictions of expressions for the heat-transfer between two solids in contact. For the particular UO 2 / Zircaloy-2 pairs examined, numerical values were assigned to several parameters that related the surface roughnesses to either the radius of solid/solid contact spots or to the mean thickness of the interface voids and that accounted for the imperfect accommodation of the void gas on the test surfaces. (author)

The long range migration of hydrogen through Zircaloy in response to tensile and compressive stress gradients

International Nuclear Information System (INIS)

Kammenzind, B.F.; Berquist, B.M.; Bajaj, R.; Kreyns, P.H.; Franklin, D.G.

1998-01-01

Zircaloy-4, which is used widely as a core structural material in pressurized water reactors (PWRs), picks up hydrogen during service. Hydrogen solubility in Zircaloy-4 is low and zirconium hydride phases precipitate after the Zircaloy-4 lattice becomes supersaturated with hydrogen. These hydrides embrittle the Zircaloy-4, degrading its mechanical performance as a structural material. Because hydrogen can move rapidly through the Zircaloy-4 lattice, the potential exists for large concentrations of hydride to accumulate in local regions of a Zircaloy component remote from its point of entry into the component. Much has been reported in the literature regarding the long range migration of hydrogen through Zircaloy under concentration gradients and temperature gradients. Relatively little has been reported, however, regarding the long range migration of hydrogen under stress gradients. This paper presents experimental results regarding the long range migration of hydrogen through Zircaloy in response to both tensile and compressive stress gradients. The importance of this driving force for hydrogen migration relative to concentration and thermal gradients is discussed

Cladding temperature measurement by thermocouples at preirradiated LWR fuel rod samples

International Nuclear Information System (INIS)

Leiling, W.

1981-12-01

This report describes the technique to measure cladding temperatures of test fuel rod samples, applied during the in-pile tests on fuel rod failure in the steam loop of the FR2 reactor. NiCr/Ni thermocouples with stainless steel and Inconel sheaths, respectively,of 1 mm diameter were resistance spot weld to the outside of the fuel rod cladding. For the pre-irradiated test specimens, welding had to be done under hot-cell conditions, i.e. under remote handling. In order to prevent the formation of eutectics between zirconium and the chemical elements of the thermocouple sheath at elevated temperatures, the thermocouples were covered with a platinum jacket of 1.4 mm outside diameter swaged onto the sheath in the area of the measuring junction. This thermocouple design has worked satisfactorily in the in-pile experiments performed in a steam atmosphere. Even in the heatup phase, in which cladding temperatures up to 1050 0 C were reached, only very few failures occured. This good performance is to a great part due to a careful control and a thorough inspection of the thermocouples. (orig.) [de

Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

International Nuclear Information System (INIS)

Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

2015-01-01

Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

Thermal hydraulic performance of naturally aspirated control rod housing assemblies

International Nuclear Information System (INIS)

Geiger, G.T.; Randolph, H.W.; Paik, I.K.; Foti, D.J.

1992-01-01

Savannah River Site reactors are comprised of heat generating fuel/target assemblies, control rods which regulate reactor power, and heavy water which acts as the coolant and as a moderator. The fuel/target assemblies are cooled by the downflow of heavy water while the control rods are cooled via upflow. Five control rods are grouped with two safety rods in seven-channel assemblies called septifoils. Under normal operating conditions, the reactor power level, radial shape flux and axial power flux are regulated by the positioning of the control rods. The control rods are solid rods of a lithium-aluminum alloy with an thin aluminum outer sheath. Lithium is a good absorber of neutrons and, thus control rod temperatures rise with reactor power. At conditions of sufficiently high reactor power and degraded coolant flow, the control rods could heat sufficiently to cause a metallurigical failure of the sheath leading to molten material coming in contact with water and the possibility of a steam explosion. An accident has been postulated as part of the analysis involving the safety upgrade of Savannah River Site reactors in which the housing is not seated on the pin. Coolant from the upflow pin would not be directed into the housing but, into the moderator space surrounding the housing. Only naturally aspirated cooling due to buoyancy effects would be available to cool the control rods and the coolant mass flow rate would drop significantly from its nominal value. In this study, the mechanisms and limits of cooling heated rods housed in an unseated septifoil are addressed. Experiments were conducted on a shortened, prototypic housing with electrically heated rods to gain an understanding of the phenomena governing the cooling in such a case and develop data which can be used to evaluate predictive models. These experiments are described, their results discussed, and the predictions of current models is presented

High pressure hydriding of sponge-Zr in steam-hydrogen mixtures

International Nuclear Information System (INIS)

Kim, Y.S.

1997-01-01

Hydriding kinetics of thin sponge-Zr layers metallurgically bonded to a Zircaloy disk has been studied by thermogravimetry in the temperature range 350-400 C in 7 MPa hydrogen-steam mixtures. Some specimens were prefilmed with a thin oxide layer prior to exposure to the reactant gas; all were coated with a thin layer of gold to avoid premature reaction at edges. Two types of hydriding were observed in prefilmed specimens, viz., a slow hydrogen absorption process that precedes an accelerated (massive) hydriding. At 7 MPa total pressure, the critical ratio of H 2 /H 2 O above which massive hydriding occurs at 400 C is ∝200. The critical H 2 /H 2 O ratio is shifted to ∝2.5 x 10 3 at 350 C. The slow hydriding process occurs only when conditions for hydriding and oxidation are approximately equally favorable. Based on maximum weight gain, the specimen is completely converted to δ-ZrH 2 by massive hydriding in ∝5 h at a hydriding rate of ∝10 -6 mol H/cm 2 s. Incubation times of 10-20 h prior to the onset of massive hydriding increases with prefilm oxide thickness in the range of 0-10 μm. By changing to a steam-enriched gas, massive hydriding that initially started in a steam-starved condition was arrested by re-formation of a protective oxide scale. (orig.)

Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

International Nuclear Information System (INIS)

Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

1992-03-01

Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

Correlation of waterside corrosion and cladding microstructure in high-burnup fuel and gadolinia rods

International Nuclear Information System (INIS)

Chung, H.M.

1989-09-01

Waterside corrosion of the Zircaloy cladding has been examined in high-burnup fuel rods from several BWRs and PWRs, as well as in 3 wt % gadolinia burnable poison rods obtained from a BWR. The corrosion behavior of the high-burnup rods was then correlated with results from a microstructural characterization of the cladding by optical, scanning-electron, and transmission-electron microscopy (OM, SEM, and TEM). OM and SEM examination of the BWR fuel cladding showed both uniform and nodular oxide layers 2 to 45 μm in thickness after burnups of 11 to 30 MWd/kgU. For one of the BWRs, which was operated at 307 degree C rather than the normal 288 degree C, a relatively thick (50 to 70 μm) uniform oxide, rather than nodular oxides, was observed after a burnup of 27 to 30 MWd/kgU. TEM characterization revealed a number of microstructural features that occurred in association with the intermetallic precipitates in the cladding metal, apparently as a result of irradiation-induced or -enhanced processes. The BWR rods that exhibited white nodular oxides contained large precipitates (300 to 700 nm in size) that were partially amorphized during service, indicating that a distribution of the large intermetallic precipitates is conductive to nodular oxidation. 23 refs., 9 figs

Reaction behavior between B{sub 4}C, 304 grade of stainless steel and Zircaloy at 1473 K

Energy Technology Data Exchange (ETDEWEB)

Sasaki, Ryosuke [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan); Ueda, Shigeru, E-mail: tie@tagen.tohokku.ac.jp [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan); Kim, Sun-Joong [Dept. of Materials Science and Engineering, Chosun University, 309, Pilmun-daero, Dong-gu, Gwangju (Korea, Republic of); Gao, Xu; Kitamura, Shin-ya [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan)

2016-08-15

For a better understanding of the decommissioning of the Fukushima-daiichi nuclear power plant, the melting behavior of the control blade and the channel box should be clarified. In Fukushima nuclear reactor, the channel box was made of Zircaloy-4, and the control rode is made of B{sub 4}C together with stainless steel cladding and sheath. In the study, the interaction among B{sub 4}C, stainless steel (SUS), and Zircaloy-4 was investigated at 1473 K in either argon or air atmosphere. In argon, Zircaloy is melted by the diffusion of elements from SUS, and SUS was melted at 1473 K by the diffusion of C and B. In air, SUS reacted with B{sub 2}O{sub 3} and formed an oxides melt firstly. Then, the oxidized Zircaloy contacted with this melt and fused. Moreover, the progress of core melting process during severe accident under different atmospheres was firstly discussed. - Highlights: • The interaction among the system of B{sub 4}C, grade 304 stainless steel and Zircaloy-4 were studied at 1473 K in Ar and air. • In argon, Zircaloy is melted by the diffusion of elements from SUS, and SUS was melted by the diffusion of C and B. • In air, SUS reacted with B{sub 2}O{sub 3} and formed an oxides melt. Then, the oxidized Zircaloy contacted with this melt and fused.

Fluorimetric determination of uranium in zirconium and zircaloy alloys

International Nuclear Information System (INIS)

Acosta L, E.

1991-05-01

The objective of this procedure is to determine microquantities of uranium in zirconium and zircaloy alloys. The report also covers the determination of uranium in zirconium alloys and zircaloy in the range from 0.25 to 20 ppm on 1 g of base sample of radioactive material. These limit its can be variable if the size of the used aliquot one is changed for the final determination of uranium. (Author)

The possibility and the effects of a steam explosion in the BWR lower head on recriticality of a BWR core

International Nuclear Information System (INIS)

Sehgal, B.R.; Dinh, T.N.

2002-12-01

The report describes an analysis considering a BWR postulated severe accident scenario during which the late vessel automatic depressurization brings the water below the level of the bottom core plate. The subsequent lack of ECCS leads to core heat up during which the control rods melt and the melt deposits on the core plate. At that point of time in the scenario, the core fuel bundles are still intact and the Zircaloy clad oxidation is about to start. The objective of the study is to provide the conditions of reflood into the hot core due to the level swell or a slug delivered from the lower head as the control rod melt drops into the water. These conditions are employed in the neutronic analysis with the RECRIT code to determine if the core recriticality may be achieved. (au)

Post test investigation of the bundle test ESBU-1

International Nuclear Information System (INIS)

Hagen, S.; Kapulla, H.; Malauschek, H.; Wallenfels, K.P.; Buescher, B.J.

1986-08-01

This KfK report describes the post test investigation of bundle experiment ESBU-1. ESBU-1 was the first of two bundle tests on the temperature escalation of Zircaloy clad fuel rods. The investigation of the temperature escalation is part of the program of out-of-pile experiments performed within the frame work of the PNS - Severe Fuel Damage program. The bundle was composed of a 3x3 fuel rod array of our fuel rod simulators (control tungsten heater, UO 2 -ring pellet and Zircaloy cladding). The length was 0.4 meter. After the test the bundle was embedded in epoxy and cut by a diamant saw. The cross sections are investigated by metallographic, SEM and EMP examinations. The results of these examinations are in good agreement with the seperate effects tests investigation of the PNS SFD-Program and inpile experiments of the Power Burst Facility. The investigations show that liquid Zircaloy dissolves UO 2 by taking away the oxygen from the oxide. Depending on the overall oxygen content the (U,Zr,O)-melt forms at refreezing a) three phases (low oxygen content): metallic α-Zry(U), a uranium-rich metallic (U,Zr)alloy, and a (U,Zr)O 2 mixed oxide, or b) two phases (high oxygen content): α-Zr(O) and the (U,Zr)O 2 mixed oxide. c) In melt regions where the local oxidation was very severe, such as in steam contact, only the (U,Zr)O 2 mixed oxide is formed already at test temperature. Also ZrO 2 formed during the initial time of the test is dissolved by the melt. (orig.) [de

The post irradiation examination of three fuel rods from the IFA 429 experiment irradiated in the Halden Reactor

International Nuclear Information System (INIS)

Williams, J.

1979-11-01

A series of fuel rod irradiation experiments were performed in the Halden Heavy Boiling Water Reactor in Norway. These were designed to provide a range of fuel property data as a function of burn-up. One of these experiments was the IFA-429. This was designed to study the absorption of helium filling gas by the UO 2 fuel pellets, steady state and transient fission gas release and fuel thermal behaviour to high burn-up. This data was to be obtained as a function of fuel density, fuel grain size, initial fuel/cladding gap, average linear heat rating, burn-up and overpower transients. All the fuel is in the form of pressed and sintered UO 2 pellets enriched to 13 weight percent 235 U. All the rods were clad in Zircaloy 4 tube. The details of the experiment are given. The post irradiation examination included: visual examination, neutron radiography, dimensional measurements, gamma scanning, measurement of gases in fuel rods and internal free volume, burn-up analysis, metallographic examination, measurement of retained gas in UO 2 pellets, measurement of bulk density of UO 2 . The results are given and discussed. (U.K.)

Treatment of zircaloy cladding hulls by isostatic pressing

International Nuclear Information System (INIS)

Tegman, R.; Burstroem, M.

1984-12-01

A method for the treatment of Zircaloy fuel hulls is proposed. It involves hot isostatic pressing (HIP) for making large, completely densified metallic bodies of the waste. The hulls are packed into a bellows-shaped container of steel. On packing the fuel hulls give a filling factor of only 14%, which is too low for non-deformable compaction in a normal container, but by using a belloped container, a non-deformable compaction can be obtained without any pretreatment of the hulls. Fully dense and mechanically strong blocks of Zircaloy can be fabricated by holding them at temperatures of around 1000 degrees C for three hours. It is also feasible to incorporate the other metallic parts of the fuel bundle, such as top and bottom tie plates and spacers, in the pressing. The HIP-densified hulls provide an effective means of self-containment of radioactive waste due to the excellent corrosion resistance of Zircaloy. A waste loading factor of close to 100% can be realized. Futher, a volume reduction factor of 7 and a surface reduction factor of aout 250 for a 1-ton canister can be achieved. Equilibrium calculations have shown that tritium present in the hulls can quantitatively be contained in the HIPed block. A study has been made of a possible process for industrilscale use. (Author)

SIMS and TEM study on oxide characteristics of Zircaloy

International Nuclear Information System (INIS)

Jung, Y. H.; Baek, J. H.; Kim, S. J.; Kim, K. H.; Choi, B. K.; Jung, Y. H.

1998-01-01

Long-term corrosion test, SIMS analysis, and TEM study were carried out to investigate the corrosion characteristics and corrosion mechanism of Zircaloy-4 in LiOH solution. The corrosion tests were performed in alkali solutions at 350 deg C for 500days. SIMS analysis was performed for the specimens prepared to have an equal oxide thickness to measure the cation content. TEM studies on the samples formed in various alkali solutions were also conducted. Based on the corrosion test, SIMS analysis, and TEM study, the cation is considered to control the corrosion in LiOH solution and its effect is dependent on the concentration of alkali and the oxide thickness. The slight acceleration of corrosion rate at a low concentration is thought to be caused by the cation incorporation into oxide while the significant acceleration at a high concentration is due to the transformation of oxide microstructure that would be induced by the cation incorporation

Thin polycrystalline diamond films protecting zirconium alloys surfaces: From technology to layer analysis and application in nuclear facilities

Energy Technology Data Exchange (ETDEWEB)

Ashcheulov, P. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Škoda, R.; Škarohlíd, J. [Czech Technical University in Prague, Faculty of Mechanical Engineering, Technická 4, Prague 6, CZ-160 07 (Czech Republic); Taylor, A.; Fekete, L.; Fendrych, F. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Vega, R.; Shao, L. [Texas A& M University, Department of Nuclear Engineering TAMU-3133, College Station, TX TX 77843 (United States); Kalvoda, L.; Vratislav, S. [Faculty of Nuclear Science and Physical Engineering, Czech Technical University in Prague, Brehova 7, CZ-115 19, Prague 1 (Czech Republic); Cháb, V.; Horáková, K.; Kůsová, K.; Klimša, L.; Kopeček, J. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Sajdl, P.; Macák, J. [University of Chemistry and Technology, Power Engineering Department, Technická 3, Prague 6, CZ-166 28 (Czech Republic); Johnson, S. [Nuclear Fuel Division, Westinghouse Electric Company, 5801 Bluff Road, Hopkins, SC 29209 (United States); Kratochvílová, I., E-mail: krat@fzu.cz [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Faculty of Nuclear Science and Physical Engineering, Czech Technical University in Prague, Brehova 7, CZ-115 19, Prague 1 (Czech Republic)

2015-12-30

Graphical abstract: - Highlights: • In this work we showed that films prepared by MW-LA-PECVD technology can be used as anticorrosion protective layer for Zircaloy2 nuclear fuel claddings at elevated temperatures (950 °C) when α phase of zirconium changes to β phase (more opened for oxygen/hydrogen diffusion). Quality of PCD films was examined by Raman spectroscopy, XPS, SEM, AFM and SIMS analysis. • The polycrystalline diamond films were of high quality - without defects and contaminations. After hot steam oxidation (950 °C) a high level of structural integrity of PCD layer was observed. Both sp{sup 2} and sp{sup 3} C phases were present in the protective PCD layer. Higher resistance and a lower degree of impedance dispersion was found in the hot steam oxidized PCD coated Zircaloy2 samples, which may suggest better protection of the Zircaloy2 surface. The PCD layer blocks the hydrogen diffusion into the Zircaloy2 surface thus protecting the material from degradation. • Hot steam oxidation tests confirmed that PCD coated Zircaloy2 surfaces were effectively protected against corrosion. Presented results demonstrate that the PCD anticorrosion protection can significantly prolong service life of Zircaloy2 nuclear fuel claddings in nuclear reactors even at elevated temperatures. - Abstract: Zirconium alloys can be effectively protected against corrosion by polycrystalline diamond (PCD) layers grown in microwave plasma enhanced linear antenna chemical vapor deposition apparatus. Standard and hot steam oxidized PCD layers grown on Zircaloy2 surfaces were examined and the specific impact of polycrystalline Zr substrate surface on PCD layer properties was investigated. It was found that the presence of the PCD coating blocks hydrogen diffusion into the Zircaloy2 surface and protects Zircaloy2 material from degradation. PCD anticorrosion protection of Zircaloy2 can significantly prolong life of Zircaloy2 material in nuclear reactors even at temperatures above Zr

Electrolytic hydriding and hydride distribution in zircaloy-4

International Nuclear Information System (INIS)

Gomes, M.H.L.

1974-01-01

A study has been made of the electrolytic hydriding of zircaloy-4 in the range 20-80 0 C, for reaction times from 5 to 30 hours, and the effect of potential, pH and dissolved oxygen has been investigated. The hydriding reaction was more sensitive to time and temperature conditions than to the electrochemical variables. It has been shown that a controlled introduction of hydrides in zircaloy is feasible. Hydrides were found to be plate like shaped and distributed mainly along grain-boundaries. It has been shown that hydriding kinetics do not follow a simple law but may be described by a Johnson-Mehl empirical equation. On the basis of this equation an activation energy of 9.400 cal/mol has been determined, which is close to the activation energy for diffusion of hydrogen in the hydride. (author)

Annealing studies of zircaloy-2 cladding at 580-8500C

International Nuclear Information System (INIS)

Hindle, E.D.

1978-05-01

For fuel element cladding it is important to determine if prior metallurgical condition combined with irradiation damage can influence high temperature deformation, because studies of such deformation are required to produce data for the cladding ballooning models which are used in analysing loss-of-coolant accidents (LOCA). If the behaviour of all cladding conditions during a LOCA can be represented by, say, the annealed condition, then much experimental work on a multiplicity of cladding conditions can be avoided. By examining the metallographic structure and hardness, the present study determines the time required in the range 580 to 850 0 C for returning Zircaloy cladding to the annealed condition, so that for any transient, a point can be specified where the material should have annealed. An equation has been derived to give this information. (author)

Microstructural examination of fuel rods subjected to a simulated large-break loss of coolant accident in reactor

International Nuclear Information System (INIS)

Garlick, A.

1985-01-01

A series of tests has been conducted in the National Research Universal (NRU) reactor, Chalk River, Canada, to investigate the behaviour of full-length 32-rod PWR fuel bundles during a simulated large-break loss of coolant accident (LOCA). In one of these tests (MT-3), 12 central rods were pre-pressurized in order to evaluate the ballooning and rupture of cladding in the Zircaloy high-α/α+β temperature region. All 12 rods ruptured after experiencing < 90% diametral strain but there was no suggestion of coplanar blockage. Post-irradiation examination was carried out on cross-sections of cladding from selected rods to determine the aximuthal distribution of wall thinning along the ballooned regions. These data are assessed to check whether they are consistent with a mechanism in which fuel stack eccentricity generates temperature gradients around the ballooning cladding and leads to premature rupture during a LOCA. After anodizing, the cladding microstructures were examined for the presence of prior-beta phase that would indicate the α/α+β transformation temperature (1078K) had been exceeded. These results were compared with isothermal annealing test data on unirradiated cladding from the same manufacturing batch

Brittle-fracture potential of irradiated Zircaloy-2 pressure tubes

Science.gov (United States)

Huang, F. H.

1993-12-01

Neutron irradiation can degrade the fracture toughness of Zircaloy-2 and may cause highly irradiated reactor components of this material to fail in a brittle manner. The effects of radiation embrittlement on the structural integrity of N Reactor pressure tubes are studied by performing KIc and JIc fracture toughness testing on samples cut from the Zircaloy-2 tubes periodically removed from the reactor. A fluence of 6 × 10 25n/ m2 ( E > 1 MeV) reduced the fracture toughness of the material by 40 to 50%. The fracture toughness values appear to saturate at 260°C with fluences above 3 × 10 25n/ m2 ( E > 1 MeV), but continue to decline with increasing fluence at temperatures below 177°C. Present and previous results obtained from irradiated pressure tubes indicate that the brittle-fracture potential of Zircaloy-2 increases with decreasing temperature and increasing fluence. Fractographic examinations of the fracture surfaces of irradiated samples reveal that circumferential hydride formation significantly influenced fracture morphology by providing sites for easy crack nucleation and leaving deep cracks. However, the deep cracks created at the hydride platelets in specimens containing less than 220 ppm hydrogen are not believed to be the major cause of degradation in postirradiation fracture toughness.

Corrosion Characteristics and Kinetics of Zircaloys and Aluminium Alloys

International Nuclear Information System (INIS)

Sugondo; Chaidir, A

1998-01-01

Corrosion rate characterization of cladding materials has been done by dynamic method. The materials are zircaloy-2,zircaloy-4,AIMg2,and AIMgSi.The zircaloy alloys are characterized in the electrolytes of boric ion,iodide ion,lithium ion and cesium ion with a pH variation.The aluminum alloys are characterized in the cooling water of RSG-GAS reactor in different temperatures and Ph values .The results, show that corrosion product of iodine on zircaloy is not passivated, meanwhile the corrosion product of cesium undergoes passivation. However, the deposited substance in the surface of the specimens as indicated using WDX-SEM shows the same deposition rate.it is concluded therefore that iodine is diffused into the materials without getting resistance from the deposited substances on the surface. The effect of pH to corrosion rate of iodine on the zircaloy fluctuates meanwhile the cesium has the minimum corrosion rate at pH 7.5 At the concentration of 0.1 gram/1,cesium ion is more reactive than iodine but at higher concentration the reactivity becomes competitive . Furthermore , the interaction between zircaloy and boric ion at concentration of 300 ppm and lithium ion at 10 ppm shows an outstanding corrosion rate, i.e. 0.1 mpy. if both substances are mixed then the corrosion rate decreases drastically in the order of 10 -2 mpy.The reason of such a decrease may be due to the formation of complexes of boron lithium on the electrode surface. The arrhenius activation energies for such reaction have been found to be 37629.322 joule/mole 0 K for Al Mg 2 and 41609.822 joule /mole 0 K for AIMgSi ,respectively. This underlies the argument that AI Mg 2 is more reactive than AI Mg Si besides , AI Mg 2 is more reactive under acid condition meanwhile AI Mg Si more reactive under basic condition. Both alloys over come the minimum corrosion rate at the pH in between 4.7 to 7.5 and the level of the corrosion rate in the pH interval was outstanding

Fuel column retainer using radially compressed spring

International Nuclear Information System (INIS)

Johansson, E.B.

1989-01-01

This patent describes a fuel rod construction including a fuel rod having an inside cylindrical diameter, cylindrical fuel pellets placed within the rod. The cylindrical fuel pellets having a diameter less than the inside cylindrical diameter and being stacked end to end for a distance less than the length of the fuel rod inside the fuel rod; Zircaloy end plugs for sealing the rod at either end; a compression spring adjacent one end of the rods for biasing the pellets to and towards the other end of the rod. An improvement in the Zircaloy spring is described

Fuel rod quenching with oxidation and precursory cooling

International Nuclear Information System (INIS)

Davidi, A.; Elias, E.; Olek, S.

1999-01-01

During a loss-of-coolant-accident in LWR fuel rods may be temporarily exposed thus reaching high temperature levels. The injection of cold water into the core, while providing the necessary cooling to prevent melting may also generate steam inducing exothermal oxidation of the cladding. A number of high temperature quenching experiments [I] have demonstrated that during the early phase of the quenching process, the rate of hydrogen generation increased markedly and the surface temperatures rose rapidly. These effects are believed to result from thermal stresses breaking up the oxide layer on the zircalloy cladding, thus exposing the inner surface to oxidizing atmosphere. Steam reacts exothermally with the metallic components of the newly formed surface causing temporarily local temperature escalation. The main objective of this study is to develop and assess a one-dimensional time-dependent rewetting model to address the problem of quenching of hot surfaces undergoing exothermic oxidation reactions. Addressing a time-dependent problem is an important aspect of the work since it is believed that the progression of a quench-front along a hot oxidizing surface is an unsteady process. Several studies dealing with time-dependent rewetting problems have been published, e.g. [2]-[5], but none considers oxidation reactions downstream of the quench-front. The main difficulty in solving time-dependent rewetting problems stems from the fact that either the quench-front velocity or the quench-front positions constitute a time-dependent eigenvalue of the problem. The model is applied to describe the interrelated processes of cooling and exothermic steam-metal reactions at the vapor zirconium-cladding interface during quenching of degraded fuel rods. A constant heat transfer coefficient is assumed upstream of the quenching front whereas the combined effect of oxidation and post dry-out cooling is described by prescribing a heat flux distribution of general form downstream. The

A tem investigation on intermetallic particles in zircaloy-2

International Nuclear Information System (INIS)

Sudarminto, Harini Sosiati; Kuwano, Noriyuki; Oki, Kensuke

1996-01-01

Tem investigation were conducted on the heat treated zircaloy-2 having the composition of Zr containing 1.6% Sn, 0.2% Fe, 0.1% Cr and 0.05% Ni (%wt) in order tostudy the characteristics of intermetallic particles related to the microstructural basis on the corrosion effect. Forged zircaloy-2 was annealed in the β-phase at 1050 C degrees for various isothermally in the α-phase region at 650 and 750 C degrees, followed by water quenching. The size precipates, the lower became their number. By increasing the annealing temperature, the growth of precipitates formed in this zircaloy-2 were of the Zr(Cr,Fe) 2 and Zr 2 (Fe,Cr,Ni) types. These kinds of precipitates and the ratios of Fe/Cr were independent of size and shape of precipitates and annealing time and temperature. (author), 16 refs, 2 tabs, 5 figs

Recriticality calculation with GENFLO code for the BWR core after steam explosion in the lower head

Energy Technology Data Exchange (ETDEWEB)

Miettinen, J. [VTT Processes (Finland)

2002-12-01

Recriticality of the partially degraded BWR core has been studied by assuming a severe accident phase during which the fuel rods are still intact but the control rods have experienced extensive damage. Previous NKS and EU projects have studied the same case assuming reflooding by the ECCS system In the present study it was assumed that coolant enters the core due to melt-coolant interaction in the lower plenum. In the first case specified the relocation and fragmentation of the molten control rod metal causes the level swell in the core but no steam explosion. In the second case a steam explosion in the lower head was assumed. I n the first case a prompt recriticality peak can occur, but after the peak no semistable power generation remains. In the second case the consequence of the slug entrance into the core is so violent that the fuel disintegration and melting during the first power peak may occur. After the large power peak water is rapidly pushed back from the core and no semistable power generation maintains. The fuel disintegration studies have been based on a coarse assumption that the acceptable local energy addition into the fresh fuel may be 170 cal/g, but with increasing burn-up it can be as low as 60-70 cal/g. In the level swell variations the maximum energy addition was between these limits, but in most of the steam explosion variations much above these limits. Additional variation of the assumptions related to the neutronics demonstrated that for the converged analysis result some interactions would be useful with respect to the boundary conditions and neutronic options.

Studies on the Electrochemical Dissolution for the Treatment of 10 g-Scale Zircaloy-4 Cladding Hull Wastes in LiCl-KCl Molten Salts

International Nuclear Information System (INIS)

Lee, You Lee; Lee, Jang Hwa; Jeon, Min Ku; Kang, Kweon Ho

2012-01-01

The electrochemical behaviors of 10 g-scale fresh and oxidized Zircaloy-4 cladding hulls were examined in 500 degree C LiCl-KCl molten salts to confirm the feasibility of the electrorefining process for the treatment of hull wastes. In the results of measuring the potential-current response using a stainless steel basket filled with oxidized Zircaloy-4 hull specimens, the oxidation peak of Zr appears to be at -0.7 to -0.8 V vs. Ag/AgCl, which is similar to that of fresh Zircaloy-4 hulls, while the oxidation current is found to be much smaller than that of fresh Zircaloy-4 hulls. These results are congruent with the outcome of current-time curves at -0.78 V and of measuring the change in the average weight and thickness after the electrochemical dissolution process. Although the oxide layer on the surface affects the uniformity and rate of dissolution by decreasing the conductivity of Zircaloy-4 hulls, electrochemical dissolution is considered to occur owing to the defect of the surface and phase properties of the Zr oxide layer.

Thermal hydraulic studies in steam generator test facility

International Nuclear Information System (INIS)

Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

2005-01-01

Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

Thyc, a 3D thermal-hydraulic code for rod bundles. Recent developments and validation tests

International Nuclear Information System (INIS)

Caremoli, C.; Rascle, P.; Aubry, S.; Olive, J.

1993-09-01

PWR or LMFBR cores or fuel assemblies, PWR steam generators, condensers, tubular heat exchangers, are basic components of a nuclear power plant involving two-phase flows in tube or rod bundles. A deep knowledge of the detailed flow patterns on the shell side is necessary to evaluate DNB margins in reactor cores, singularity effects (grids, wire spacers, support plates, baffles), corrosion on steam generator tube sheet, bypass effects and vibration risks. For that purpose, Electricite de France has developed, since 1986, a general purpose code named THYC (Thermal HYdraulic Code) designed to study three-dimensional single and two phase flows in rod or tube bundles (pressurized water reactor cores, steam generators, condensers, heat exchangers). It considers the three-dimensional domain to contain two kinds of components: fluid and solids. The THYC model is obtained by space-time averaging of the instantaneous equations (mass, momentum and energy) of each phase over control volumes including fluid and solids. This paper briefly presents the physical model and the numerical method used in THYC. Then, validation tests (comparison with experiments) and applications (coupling with three-dimensional neutronics code and DNB predictions) are presented. They emphasize the last developments and new capabilities of the code. (authors). 10 figs., 3 tabs., 21 refs

Nucleation and growth of intermetallic precipitates in Zircaloy-2 and zircaloy-4 and correlation to nodular corrosion behavior

International Nuclear Information System (INIS)

Maussner, G.; Steinberg, E.; Tenckhoff, E.

1987-01-01

One of the fundamental aspects in the history of the development of zirconium alloys for nuclear applications is the corrosion behavior under in-pile conditions. In boiling-water reactors (BWRs) and pressurized-water reactors (PWRs) the zirconium alloys Zircaloy-2 and Zircaloy-4 are the most commonly used materials, permitting attainment of a very high level of integrity and reliability. Nevertheless, efforts are required to optimize these well-established alloys with regard to their resistance to nodular corrosion, where improvements will give long-term advantages in fuel integrity and fuel economy. Phenomenological studies allow correlation of the nodular corrosion behavior with the morphological appearance of precipitated intermetallic phases in the microstructures of Zry-2 and Zry-4. To understand the fundamental processes of precipitation, particle nucleation-and-growth studies were made with Zry-2 and Zry-4 in different fabrication dimensions and with variations in β-quenching rates followed by isothermal and isochronical heat treatments. The microstructural characteristics of the precipitates were investigated by optical and transmission-electron microscopy. The macroscopic behavior was studied by electrical-resistivity measurements and hardness measurements. The nodular-corrosion susceptibility was determined by weight-gain and nodule distribution measurements after a 500 0 C laboratory-autoclave test

DECONTAMINATION OF ZIRCALOY SPENT FUEL CLADDING HULLS

International Nuclear Information System (INIS)

Rudisill, T; John Mickalonis, J

2006-01-01

contamination. The thermal decomposition of this material is also undesirable if the cladding hulls are melted for volume reduction or to produce waste forms. Handling and disposal of the corrosive off-gas stream and ZrO 2 -containing dross must be addressed. The stability of Zr 4+ in the NHF 4 /NH 4 NO 3 solution is also a concern. Precipitation of ammonium zirconium fluorides upon cooling of the dissolving solution was observed in the feasibility experiments. Precipitation of the solids was attributed to the high fluoride to Zr ratios used in the experiments. The solubility of Zr 4+ in NH 4 F solutions decreases as the free fluoride concentration increases. The removal of the ZrO 2 layer from Zircaloy-4 coupons with HF showed a strong dependence on both the concentration and temperature. Very rapid dissolution of the oxide layer and significant amounts of metal was observed in experiments using HF concentrations (ge) 2.5 M. Treatment of the coupons using HF concentrations (le) 1.0 M was very effective in removing the oxide layer. The most effective conditions resulted in dissolution rates which were less than approximately 2 mg/cm 2 -min. With dissolution rates in this range, uniform removal of the oxide layer was obtained and a minimal amount of Zircaloy metal was dissolved. Future HF dissolution studies should focus on the decontamination of actual spent fuel cladding hulls to determine if the treated hulls meet criteria for disposal as a LLW

Theoretical and experimental studies for selective removal of antimony from zircaloy using thiourea grafted polystyrene adsorbent. Contributed Paper MS-01

International Nuclear Information System (INIS)

Arora, Jyotsna S.; Gaikar, Vilas G.

2014-01-01

During the dissolution step in nuclear fuel reprocessing, hulls consisting of essentially zircaloy clad are produced as high active solid waste. For recovery and reuse of zircaloy from this solid waste, 58 Co and 125 Sb which are present as the activation products of cobalt and tin in zircaloy tubes need to be separated. The present work involves selective sorption of antimony on thiourea grafted polymeric adsorbent in the presence of cobalt and zirconium. The effect of pH for the optimum uptake of antimony ions was studied. Since the variation in pH influences the antimony species formed in the solution, density functional theoretical (DFT) studies were performed in order to understand the complexation of the metal species with the grafted adsorbent at the molecular level. The highest occupied molecular orbital (HOMO) of the adsorbent which is located on S atom of loaded thiourea interacts with lowest unoccupied molecular orbital (LUMO) of Sb(V). The grafted adsorbent exhibits higher interaction with antimony species as compared to cobalt and zirconium. The metal-S bond distances are in good agreement with the XRD values for similar systems. Including the effect of solvation model helps in validation of simulation results with experimental adsorption data suggesting the application of thiourea grafted adsorbent for antimony separation. (author)

Investigation of microstructure and mechanical properties of proton irradiated Zircaloy 2

Energy Technology Data Exchange (ETDEWEB)

Sarkar, Apu, E-mail: asarkar@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India); Kumar, Ajay [Nuclear Physics Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India); Mukherjee, S.; Sharma, S.K.; Dutta, D.; Pujari, P.K. [Radiochemistry Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Agarwal, A.; Gupta, S.K.; Singh, P. [Ion Accelerator Development Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India)

2016-10-15

Samples of Zircaloy 2 have been irradiated with 4 MeV protons to two different doses. Microstructures of the unirradiated and irradiated samples have been characterized by Electron Back Scatter Diffraction (EBSD), X-ray diffraction line profile analysis (XRDLPA), Positron Annihilation Lifetime Spectroscopy (PALS) and Coincident Doppler Broadening (CDB) Spectroscopy. Tensile tests and micro hardness measurements have been carried out at room temperature to assess the changes in mechanical properties of Zircaloy 2 due to proton irradiation. The correlation of dislocation density, grain size and yield stress of the irradiated samples indicated that an increase in dislocation density due to irradiation is responsible for the change in mechanical behavior of irradiated Zircaloy.

Numerical analysis of APR1400 Steam Generator by CUPID/MARS heat structure coupling

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Ryong Lee; Lee, Seung Jun; Pakr, Ik Kyu; Yoon, Han Young [KAERI, Daejeon (Korea, Republic of); Cho, Hyoung Kyu [Seoul National University, Seoul (Korea, Republic of)

2015-05-15

To design and analyze steam generators, many computer codes have been developed and used around the world. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. This paper presents the description of the coupling method, validation for porous media approach against the rod bundle experiment and the preliminary simulation results of PWR steam generator using the coupled code. In the present study, the multi-scale thermal-hydraulic analysis method using the coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach. For coupled simulation, the porous medium was applied in order to take into account the effect of the U-tube bundle and other supporting structure which play a role to be a flow resistance. More realistic physical model such as moisture separator slug behavior should be developed for the near future. The application of the coupled simulation should be extended to the accident scenario.

Parametric study for horizontal steam generator modelling

Energy Technology Data Exchange (ETDEWEB)

Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

1995-12-31

In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

Parametric study for horizontal steam generator modelling

Energy Technology Data Exchange (ETDEWEB)

Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

1996-12-31

In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

Effect of elevated lithium on the waterside corrosion of zircaloy-4: Experimental and predictive studies

International Nuclear Information System (INIS)

Pecheur, D.; Giordano, A.; Picard, E.; Billot, P.; Thomazet, J.

1997-01-01

Lithium and boron content in the coolant are known to influence the oxidation behaviour of the fuel cladding. Since new PWR operating conditions could consist in an increase of the lithium and the boron concentration in the coolant early in the cycle, a specific study has been conducted to analyze and to predict the effect of such new water chemistry conditions on the oxidation kinetics of the Zircaloy-4 material. Experimental studies have been performed in out-of-pile loop tests, under one and two phase flow heat transfer in various water chemistry conditions (0≤Li≤350 ppm, 0≤B≤1000 ppm, 0≤K≤56 ppm). A simulation of the effect of elevated lithium on the corrosion has been made using the semi-empirical COCHISE corrosion code. Under one phase flow heat transfer conditions, the addition of lithium hydroxide in the coolant increases the oxidation rate, essentially in the post-transition regime for low lithium levels (≤ 75 ppm) and immediately in the pre-transition phase for very high lithium level (350 ppm). Under two phase flow heat transfer, an enhancement of the corrosion is observed in the area of the rod submitted to boiling. Based on the out-of-pile loop test performed in presence of KOH instead of LiOH, such an enhancement of the corrosion appears to be due to a lithium enrichment in the oxide layer induced by boiling and not to a pH effect. The simulation of the increase of lithium content in the coolant from 2.2 to 3.5 ppm leads to an enhancement in corrosion rates which becomes only significant at high burn up. This predictive result of elevated lithium effect on corrosion is then compared with oxidation data derived from reactors operating under an elevated lithium regime. (author). 14 refs, 9 figs, 3 tabs

Effect of elevated lithium on the waterside corrosion of zircaloy-4: Experimental and predictive studies

Energy Technology Data Exchange (ETDEWEB)

Pecheur, D; Giordano, A; Picard, E; Billot, P [CEA Centre d` Etudes de Cadarache, 13 - Saint-Paul-lez-Durance (France); Thomazet, J [FRAMATOME, Nuclear Fuel Div., Lyon (France)

1997-02-01

Lithium and boron content in the coolant are known to influence the oxidation behaviour of the fuel cladding. Since new PWR operating conditions could consist in an increase of the lithium and the boron concentration in the coolant early in the cycle, a specific study has been conducted to analyze and to predict the effect of such new water chemistry conditions on the oxidation kinetics of the Zircaloy-4 material. Experimental studies have been performed in out-of-pile loop tests, under one and two phase flow heat transfer in various water chemistry conditions (0{<=}Li{<=}350 ppm, 0{<=}B{<=}1000 ppm, 0{<=}K{<=}56 ppm). A simulation of the effect of elevated lithium on the corrosion has been made using the semi-empirical COCHISE corrosion code. Under one phase flow heat transfer conditions, the addition of lithium hydroxide in the coolant increases the oxidation rate, essentially in the post-transition regime for low lithium levels ({<=} 75 ppm) and immediately in the pre-transition phase for very high lithium level (350 ppm). Under two phase flow heat transfer, an enhancement of the corrosion is observed in the area of the rod submitted to boiling. Based on the out-of-pile loop test performed in presence of KOH instead of LiOH, such an enhancement of the corrosion appears to be due to a lithium enrichment in the oxide layer induced by boiling and not to a pH effect. The simulation of the increase of lithium content in the coolant from 2.2 to 3.5 ppm leads to an enhancement in corrosion rates which becomes only significant at high burn up. This predictive result of elevated lithium effect on corrosion is then compared with oxidation data derived from reactors operating under an elevated lithium regime. (author). 14 refs, 9 figs, 3 tabs.

Tensile creep of beta phase zircaloy-2

International Nuclear Information System (INIS)

Burton, B.; Reynolds, G.L.; Barnes, J.P.

1977-08-01

The tensile creep and creep rupture properties of beta-phase zircaloy-2 are studied under vacuum in the temperature and stress range 1300-1550 K and 0.5-2 MN/m 2 . The new results are compared with previously reported uniaxial and biaxial data. A small but systematic difference is noted between the uniaxial and biaxial creep data and reasons for this discrepancy are discussed. (author)

Recovery and recrystallisation of zircaloy-4

International Nuclear Information System (INIS)

Derep, J.L.; Rouby, D.; Fantozzi, G.

1981-01-01

Examination of the three mechanisms that control the recovery of zircaloy-4 workhardened by rolling: polygonisation leading to a cellular structure, annihilation of dislocations of opposite sign producing thinning of the cell walls, and growth of subgrains by coalescence [fr

Experimental studies on the crystallographic and plastic anisotropies of zircaloy-4 tubes

International Nuclear Information System (INIS)

Costa Viana, C.S. da

1982-01-01

The crystallographic and plastic anisotropies of a zircaloy-4 tubing using direct pole figures and experimental yield loci are analyzed. Tensile and plane-strain compression tests were used to assess the mecahnical behaviour. The results are discussed with respect to the dimensional stability and mechanical behaviour expected for the tube in its use in the core of pressurized water cooled reactors. (Author) [pt

Experimental and calculation results of the integral reflood test QUENCH-14 with M5 (registered) cladding tubes

International Nuclear Information System (INIS)

Stuckert, J.; Birchley, J.; Grosse, M.; Jaeckel, B.; Steinbrueck, M.

2010-01-01

The QUENCH-14 experiment investigated the effect of M5 (registered) cladding material on bundle oxidation and core reflood, in comparison with tests QUENCH-06 (ISP-45) that used standard Zircaloy-4 and QUENCH-12 that used VVER E110-claddings. The PWR bundle configuration of QUENCH-14 with a single unheated rod, 20 heated rods, and four corner rods was otherwise identical to QUENCH-06. The test was conducted in principle with the same protocol as QUENCH-06, so that the effects of the change of cladding material could be observed more easily. Pre-test calculations were performed by the Paul Scherrer Institut (Switzerland) using the SCDAPSIM, SCDAP/RELAP5 and MELCOR codes. Follow-on post-test analyses were performed using SCDAP/RELAP5 and MELCOR as part of an ongoing programme of model validation and code assessment. Alternative oxidation correlations were used to examine the possible influence of the M5 (registered) cladding material on hydrogen generation, in comparison with Zircaloy-4. The experiment started with a pre-oxidation phase in steam, lasting ∼3000 s at ∼1500 K peak bundle temperature. After a further temperature increase to maximum bundle temperature of 2073 K the bundle was flooded with 2 g/s/rod water from the bottom. The peak temperature of ∼2300 K was measured on the bundle shroud, shortly after quench initiation. The electrical power was reduced to average value of 2 W/cm during the reflood phase to simulate effective decay heat level. Complete bundle cooling was reached in 300 s after reflood initiation. The development of the oxide layer growth during the test was essentially defined by measurements performed on the three Zircaloy-4 corner rods withdrawn successively from the bundle. The withdrawal of Zircaloy-4 and E110 corner rods after the test allowed a comparison of the different alloys in one test. One heated rod with M5 cladding was withdrawn after the test for a detailed analysis of oxidation degree and measurement of absorbed

Implications of Y-fluting microstructures in zircaloy stress-corrosion fracture and analogous systems

International Nuclear Information System (INIS)

Banks, T.M.; Garlick, A.

1982-01-01

Transgranular cleavage is an important mode of crack propagation during stress-corrosion cracking (SCC) of Zircaloy in iodine vapour; and another characteristic feature is the presence of parallel closely spaced ridges. These are often referred to as Y-flutings because each ridge takes the form of an inverted Y when viewed along the direction of crack growth. The flutings are shown here to be formed by localised ductile parting of the Zircaloy near the tips of cleavage cracks; high mechanical constraints in those regions and the limited number of available slip systems result in the formation of a planar array of parallel tunnels. Upon final separation these appear as a pattern of parallel ridges on each fracture face. Striking similarities in morphology have been noted here between Y-flutings in Zircaloy and those produced during tests on unstable fluid interfaces: the direction of motion of the fluid interface can be determined from the Y-morphology and is in agreement with observations from Zircaloy SCC tests. It is further demonstrated that equations governing thermodynamic and kinetic instability of fluid interfaces can be adapted to relate the fluting spacing in Zircaloy to standard fracture mechanics parameters. (author)

Variation in the strain anisotropy of Zircaloy with temperature and strain

International Nuclear Information System (INIS)

Hindle, E.D.; Worswick, D.

1984-01-01

The strong crystallographic texture which is developed during the fabrication of zirconium-based alloys causes pronounced anisotropy in their mechanical properties, particularly deformation. The tendency for circular-section tension specimens with a high concentration of basal poles in one direction to become elliptical when deformed in tension has been used in this study to provide quantitative data on the effects of both strain and temperature on strain anisotropy. Tension tests were carried out over a temperature range of 293 to 1193 K on specimens machined from Zircaloy-2 plate. The strain anisotropy was found to increase markedly at temperatures over 923 K, reaching a maximum in the region of 1070 K. The strain anisotropy increased with increasing strain in this temperature region. The study was extended to Zircaloy-4 pressurized-water reactor fuel cladding by carrying out tube swelling tests and evaluating the axial deformation produced. Although scatter in the test results was higher than that exhibited in the tension tests, the general trend in the data was similar. The effects of the strain anisotropy observed are discussed in relation to the effects of temperature on the ductility of Zircaloy fuel cladding tubes during postulated largebreak loss-of-coolant accidents

Adhesion property and high-temperature oxidation behavior of Cr-coated Zircaloy-4 cladding tube prepared by 3D laser coating

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyun-Gil, E-mail: hgkim@kaeri.re.kr; Kim, Il-Hyun; Jung, Yang-Il; Park, Dong-Jun; Park, Jeong-Yong; Koo, Yang-Hyun

2015-10-15

A 3D laser coating technology using Cr powder was developed for Zr-based alloys considering parameters such as: the laser beam power, inert gas flow, cooling of Zr-based alloys, and Cr powder control. This technology was then applied to Zr cladding tube samples to study the effect of Cr coating on the high-temperature oxidation of Zr-based alloys in a steam environment of 1200 °C for 2000s. It was revealed that the oxide layer thickness formed on the Cr-coated tube surface was about 25-times lower than that formed on a Zircaloy-4 tube surface. In addition, both the ring compression and the tensile tests were performed to evaluate the adhesion properties of the Cr-coated sample. Although some cracks were formed on the Cr-coated layer, the Cr-coated layer had not peeled off after the two tests.

Fuel rod failure detection method and system

International Nuclear Information System (INIS)

Assmann, H.; Janson, W.; Stehle, H.; Wahode, P.

1975-01-01

The inventor claims a method for the detection of a defective fuel rod cladding tube or of inleaked water in the cladding tube of a fuel rod in the fuel assembly of a pressurized-water reactor. The fuel assembly is not disassembled but examined as a whole. In the examination, the cladding tube is heated near one of its two end plugs, e.g. with an attached high-frequency inductor. The water contained in the cladding tube evaporates, and steam bubbles or a condensate are detected by the ultrasonic impulse-echo method. It is also possible to measure the delay of the temperature rise at the end plug or to determine the cooling energy required to keep the end plug temperature stable and thus to detect water ingression. (DG/AK) [de

NORA-2, a model for creep deformation and rupture of zircaloy at high temperatures

International Nuclear Information System (INIS)

Raff, S.; Meyder, R.

1983-01-01

A model has been developed to describe Zircaloy cladding behaviour under LOCA and small leak conditions within specified temperature range and strain rates. The deformation model consists of a strain rate equation with two components representing strain rate controlled contributions from different deformation mechanisms. Transition from one mechanism to the other produces the strain rate dependence of the stress exponent of steady state creep. During transient creep the change of creep mechanisms produces a flow softening behaviour which induces unstable creep. Together with a strain hardening model, the strain history can be described for low and high strain values. The influence of oxidation is taken into account by modelling hardening due to solid solution of oxygen, cracking of the brittle oxide and oxygen stabilised α-phase layers, and by an oxidation-induced creep component in steam atmosphere. The rupture criterion is based on a strain fraction rule whose variables are temperature, strain rate or applied stress, and oxygen content. (author)

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

International Nuclear Information System (INIS)

Pereira, Luiz Alberto Tavares

2014-01-01

PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy; Desenvolvimento de processos de reciclagem de cavacos de zircaloy via refusao em forno eletrico a arco e metalurgia do po

Energy Technology Data Exchange (ETDEWEB)

Pereira, Luiz Alberto Tavares

2014-09-01

PWR reactors employ, as nuclear fuel, UO{sub 2} pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

External attachment of titanium sheathed thermocouples to zirconium nuclear fuel rods for the LOFT reactor

International Nuclear Information System (INIS)

Welty, R.K.

1980-01-01

The Exxon Nuclear Company, Inc., acting as a Subcontractor to EG and G Idaho Inc., Idaho National Engineering Laboratory, Idaho Falls, Idaho, has developed a welding process to attach titanium sheathed thermocouples to the outside of the zircaloy clad fuel rods. The fuel rods and thermocouples are used to test simulated loss-of-coolant accident (LOCA) conditions in a pressurized water reactor (LOFT Reactor, Idaho National Laboratory). A laser beam was selected as the optimum welding process because of the extremely high energy input per unit volume that can be achieved allowing local fusion of a small area irrespective of the difference in material thickness to be joined. A commercial pulsed laser and energy control system was installed along with specialized welding fixtures. Laser room facility requirements and tolerances were established. Performance qualifications, and detailed welding procedures were also developed. Product performance tests were conducted to assure that engineering design requirements could be met on a production basis

Multi-rod burst behavior under a loss-of-coolant accident condition, (1)

International Nuclear Information System (INIS)

Hashimoto, Masao; Otomo, Takashi; Furuta, Teruo; Kawasaki, Satoru; Uetsuka, Hiroshi

1980-12-01

Multi-rod burst tests have been planned since 1977 to estimate quantitative channel restriction during a LOCA transient in LWRs. For this purpose, many bundle tests have been making to burst in a steam in varying a few parameters which influence the degree of channel restriction. The purpose of this report is to provide a background document for final reports to be published in the future. This report includes the results of No. 7805 bundle test, namely temperature, internal pressure, burst behavior of rods and channel restriction of the bundle. (author)

Dislocation Arrangements in Deformed and Neutron Irradiated Zirconium and Zircaloy-2

International Nuclear Information System (INIS)

Roy, R.B.

1963-12-01

Dislocation arrangements in deformed and neutron irradiated Zr and Zircaloy-2 have been studied by thin film transmission electron microscopy. Results indicate that the prominent slip system, in both Zr and Zircaloy-2, is the {1010} 1/3 type; no evidence for basal slip was observed. Attractive and repulsive dislocation interactions seem to be more important than the intersection jog reactions. Elongated loops and dipoles were seen at higher deformations and it is suspected that such loops or dipoles are formed due to interactions between dislocations lying in parallel planes. Stacking fault ribbons lying in {1010} plane have been found in 15% cold rolled Zircaloy-2: a rough estimate of stacking fault energy indicates that it is ∼ 65 ergs/cm 2 . Calculations show that the equilibrium separation of partials is ∼ 60 A and a stress as high as 19x10 -3 μ acting along {0010} direction is needed to separate them. It has been suggested that O 2 and N 2 in addition to their solid solution hardening effect may also cause a lowering of the stacking fault energy and Suzuki hardening

Valve for closing a steam line

International Nuclear Information System (INIS)

Meyer, W.; Potrykus, G.

1976-01-01

Instead of several control elements, the quick-closing valve, especially in the main-steam line between steam generator and turbine of a power station has the valve cone itself as the only movable part, acting with its inner surface as a piston within a second cylinder space. The valve shaft is at the same time a piston rod with a stepped piston at the upper end. This piston is loaded in a cylinder at the upspace below the valve cover on one hand by a spring, on the other hand by its own medium. Two non-return valves, one of it in a bore of the valve cone, connect the first-mentioned cylinder space with the steam-loaded inlet resp. outlet side of the valve. For controlling the valve, a magnet valve is sufficient. By automatic control of the valve cone coupled with several pistons several control lines can be omitted. There are also no pressurized control lines outside the valve which could be damaged by exterior influences. (ERA) [de

Thermal diffusion of hydrogen in zircaloy-2 containing hydrogen beyond terminal solid solubility

International Nuclear Information System (INIS)

Maki, Hideo; Sato, Masao.

1975-01-01

The thermal diffusion of hydrogen is one of causes of uneven hydride precipitation in zircaloy fuel cladding tubes that are used in water reactors. In the diffusion model of hydrogen in zircaloy, the effects of the hydride on the diffusibility of hydrogen has been regarded as negligibly small in comparison with that of hydrogen dissolved in the matrix. Contrary to the indications given by this model, phenomena are often encountered that cannot be explained unless hydride platelets have considerable ostensible diffusibility in zircaloy. In order to determine quantitatively the diffusion characteristics of hydrogen in zircaloy, a thermal diffusion experiment was performed with zircaloy-2 fuel cladding tubes containing hydrogen beyond the terminal solid solubility. In this experiment, a temperature difference of 20 0 --30 0 C was applied between the inside and outside surfaces of the specimen in a thermal simulator. To explain the experimental results, a modified diffusion model is presented, in which the effects of stress are introduced into Markowitz's model with the diffusion of hydrogen in the hydride taken into account. The diffusion equation derived from this model can be written in a form that ostensibly represents direct diffusion of hydride in zircaloy. The apparent diffusion characteristics of the hydride at around 300 0 C are Dsub(p)=2.3x10 5 exp(-32,000/RT), (where R:gas constant, T:temperature) and the apparent heat of transport Qsub(p) =-60,000 cal/mol. The modified diffusion model well explains the experimental results in such respects as reaches a steady state after several hours. (auth.)

Volatilization and reaction of fission products in flowing steam

International Nuclear Information System (INIS)

Johnson, I.; Steidl, D.V.; Johnson, C.E.

1985-01-01

The principal risk to the public from nuclear power plants derives from the highly radioactive atoms (fission products) generated as energy is produced in the nuclear fuel. The revolatilization of fission products from reactor system surfaces due to self-heating by radioactive decay has become a complicating factor in the source-term redefinition effort. It has had a major impact on calculations of fission product distributions in accident safety analyses. The focus of this research effort was to investigate the volatilization and transport of fission products and control rod materials in a flowing gaseous steam-hydrogen mixture. Fission product and control rod materials in various combinations were studied including CsI, CsOH, TeO 2 , SrO, Ag, In, Cd and Mn. The vaporization behavior of the deposits were characterized with respect to vaporization rates, chemical species and downstream transport behavior

Modification of hydrogen determinator for total hydrogen analysis in irradiated zircaloy cladding tube

International Nuclear Information System (INIS)

Park, Soon Dal; Choi, Kwnag Soon; Kim, Jong Goo; Joe, Kih Soo; Kim, Won Ho

1999-01-01

A hydrogen determinator was modified and installed in the glove box to analyse total hydrogen content in irradiated zircaloy tube. The analysis method of hydrogen is Inert Gas Fusion(IGF)-Thermal Conductivity Detection(TCD). The hydrogen recoveries of no tin method using Ti and Zr matrix standards, respectively, were available within 3 μg of hydrogen. Also the smaller size of sample showed the better hydrogen recovery. It was found that the hydrogen standard of Ti matrix is available to hydrogen analysis in zircaloy sample. The mean radioactivity of irradiated zircaloy sample was 10 mR/hr and hydrogen concentration was 130 ppm

Interactions of zircaloy cladding with gallium -- 1997 status

International Nuclear Information System (INIS)

Wilson, D.F.; DiStefano, J.R.; King, J.F.; Manneschmidt, E.T.; Strizak, J.P.

1997-11-01

A four phase program has been implemented to evaluate the effect of gallium in mixed oxide (MOX) fuel derived from weapons grade (WG) plutonium on Zircaloy cladding performance. The objective is to demonstrate that low levels of gallium will not compromise the performance of the MOX fuel system in LWR. This graded, four phase experimental program will evaluate the performance of prototypic Zircaloy cladding materials against: (1) liquid gallium (Phase 1), (2) various concentrations of Ga 2 O 3 (Phase 2), (3) centrally heated surrogate fuel pellets with expected levels of gallium (Phase 3), and (4) centrally heated prototypic MOX fuel pellets (Phase 4). This status report describes the results of an initial series of tests for phases 1 and 2. Three types of tests are being performed: (1) corrosion, (2) liquid metal embrittlement (LME), and (3) corrosion mechanical. These tests are designed to determine the corrosion mechanisms, thresholds for temperature and concentration of gallium that may delineate behavioral regimes, and changes in mechanical properties of Zircaloy. Initial results have generally been favorable for the use of WG-MOX fuel. The MOX fuel cladding, Zircaloy, does react with gallium to form intermetallic compounds at ≥ 300 C; however, this reaction is limited by the mass of gallium and is therefore not expected to be significant with a low level (in parts per million) of gallium in the MOX fuel. While continued migration of gallium into the initially formed intermetallic compound results in large stresses that can lead to distortion, this is also highly unlikely because of the low mass of gallium or gallium oxide present and expected clad temperatures below 400 C. Furthermore, no evidence for grain boundary penetration by gallium has been observed

Effects of deposited pyrolytic carbon on some mechanical properties of zircaloy-4 tubes. Vol. 3

Energy Technology Data Exchange (ETDEWEB)

Shrkawy, S W; Abdel-razek, I D; El-Sayed, H A [Metallurgy Department, Nuclear Research Center, Atomic Energy Authority, Cairo (Egypt)

1996-03-01

Zircaloy cladding tubes are not compatible with the uranium fuel pellets as they suffer from failure due to pelletclad interaction (PCI). A carbon coating, as used in the canadian CANLUB fuel elements, is thought to improve the cladding performance with respect to the PCI problem. In this paper pyrolytic carbon coating was deposited on zircaloy-4 cladding tubes by the thermal cracking of commercial butant gas at the temperature range 250-450 degree C. In order to evaluate the effect of gaseous species on the mechanical properties of the tubes tensile and microhardness testing measurements were performed on samples prepared from the coated tubes. The fractured surface of the tensile zircaloy tubes and the deposited carbon coating, both, were examined by the SEM. The results of the tensile tests of zircaloy-4 tubes indicated that the coating process has insignificant effect on the ultimate strength of the tubes tested. The values of Vickers hardness numbers were not significantly changed across the tubes thickness. The microstructure of deposited carbon, due to the cracking process, was granular in all the temperature range (250-450 degree C) studied. 9 figs., 1 tab.

Embrittlement of zircaloy cladding due to oxygen uptake (CBRTTL)

International Nuclear Information System (INIS)

Reymann, G.A.

1979-02-01

A model for embrittlement of zircaloy due to oxygen uptake at high temperatures is described. The model defines limits for oxygen content and temperature which, if exceeded, give rise to zircaloy cladding which is sufficiently embrittled to cause failure either on quenching or normal handling following a transient. A significant feature of this model is that the onset of embrittlement is dependent on the cooling rate. A distinction is made between slow and fast cooling, with the boundary at 100 K/s. The material property correlations and computer subcodes described in MATPRO are developed for use in Light Water Reactor (LWR) codes

Study on thermal-hydraulic behavior in supersonic steam injector

International Nuclear Information System (INIS)

Abe, Yutaka; Fukuichi, Akira; Kawamoto, Yujiro; Iwaki, Chikako; Narabayashi, Tadashi; Mori, Michitsugu; Ohmori, Shuichi

2007-01-01

Supersonic steam injector is the one of the most possible devices aiming at simplifying system and improving the safety and the credibility for next-generation nuclear reactor systems. The supersonic steam injector has dual functions of a passive jet pump without rotating machine and a compact and high efficiency heat exchanger, because it is operated by the direct contact condensation between supersonic steam and subcooled water jet. It is necessary to clarify the flow behavior in the supersonic steam injector which is governed by the complicated turbulent flow with a great shear stress of supersonic steam. However, in previous study, there is little study about the turbulent heat transfer and flow behavior under such a great shear stress at the gas-liquid interface. In the present study, turbulent flow behavior including the effect of the interface between water jet and supersonic steam is developed based on the eddy viscosity model. Radial velocity distributions and the turbulent heat transfer are calculated with the model. The calculation results are compared with the experimental results done with the transparent steam injector. (author)

Cyclic deformation of zircaloy-4 at room temperature

International Nuclear Information System (INIS)

Armas, A. F; Herenu, S; Bolmaro, R; Alvarez-Armas, I

2003-01-01

Annealed materials hardens under low cyclic fatigue tests.However, FCC metals tested with medium strain amplitudes show an initial cyclic softening.That behaviour is related with the strong interstitial atom-dislocation interactions.For HCP materials the information is scarce.Commercial purity Zirconium and Zircaloy-4 alloys show also a pronounced cyclic softening, similar to Titanium alloys.Recently the rotation texture induced softening model has been proposed according to which the crystals are placed in a more favourable deformation orientation by prismatic slip due to the cyclic strain.The purpose of the current paper is the presentation of decisive results to discuss the causes for cyclic softening of Zircaloy-4. Low cycle fatigue tests were performed on recrystallized Zircaloy-4 samples.The cyclic behaviour shows an exponential softening at room temperature independently of the deformation range.Only at high temperature a cyclic hardening is shown at low number of cycles.Friction stresses, related with dislocation movement itself, and back stresses, related with dislocation pile-ups can be calculated from the stress-strain loops.The cyclic softening is due to diminishing friction stress while the starting hardening behaviour is due to increasing back stresses.The rotation texture induced softening model is ruled out assuming instead a model based on dislocation unlocking from interstitial oxygen solute atoms

Thermomechanical behavior and modeling of zircaloy cladding tubes from an unirradiated state to high burn-up

International Nuclear Information System (INIS)

Schaeffler-Le Pichon, I.; Geyer, P.; Bouffioux, P.

1997-01-01

Creep laws are nowadays commonly used to simulate the fuel rod response to the solicitations it faces during its life. These laws are sufficient for describing the base operating conditions (where only creep appears), but they have to be improved for power ramp conditions (where hardening and relaxation appear). The modification due to a neutronic irradiation of the thermomechanical behavior of stress-relieved Zircaloy 4 fuel tubes that have been analysed for five different fluences ranging from a non-irradiated material to a material for which the combustion rate was very high is presented. In the second part, a viscoplastic model able to simulate, for different isotherms, out-of-flux anisotropic mechanical behavior of the cladding tubes irradiated until high burn-up is proposed. Finally, results of numerical simulations show the ability of the model to reproduce the totality of the thermomechanical experiments. (author)

The M5 Fuel Rod Cladding

International Nuclear Information System (INIS)

Mardon, J.P.; Charquet, D.; Senevat, J.

1998-01-01

The large-scale program for the development and irradiation of new Zr alloys started by FRAMATOME and its industrial partners CEZUS and ZIRCOTUBE more than 10 years ago is now enabling FRAGEMA to offer the ternary M5 (ZrNbO) as the cladding material for PWR advanced fuel rods. Compared with the former product (low-tin-Zircaloy-4), this alloy exhibits impressive gains under irradiation at extended burnup (55 GWd/t) relatively to corrosion (factor 3 to 4), hydriding (factor 5 to 6), growth and creep (factor 2 to 3). In this paper, we shall successively address: - the industrial development and manufacturing experience - the corrosion, hydriding, creep and growth performances obtained over a wide range of PWR normal irradiation conditions (France and other countries) up to burnups of 55 GWd/t - The interpretation of these results by means of analytical experiments conducted in test reactors (free growth, creep) and microstructural observations on the irradiated material - and the behaviour under accident (LOCA) and severe environment and irradiation (Li, boiling) conditions. (Author)

High temperature interaction between Zircaloy-4 and stainless steel type 304

International Nuclear Information System (INIS)

Nagase, Fumihisa; Otomo, Takashi; Uetsuka, Hiroshi

2001-03-01

The chemical interactions between Zircaloy-4 and stainless steel type 304 were investigated in the temperature range from 1273 to 1573 K to obtain the basic information on the melt progress in the fuel bundle during an LWR severe accident. Reaction layers were formed at the contact interface and grew as the temperature and the time increase. The Zircaloy was preferentially dissolved by the reaction. The SEM/EDX analyses showed that the main process of the reaction was diffusion of Fe, Cr and Ni into the Zircaloy which resulted in the formation of a Zr-rich eutectic through the tested temperature range. Reaction rates for decrease in the materials thickness were evaluated and the reaction generally obeyed a parabolic rate law. The reaction rate constant was determined at every examined temperature and Arrhenius type rate equations were estimated for the temperature range. (author)

Fatigue properties of Zircaloy-2 in a PWR water environment

International Nuclear Information System (INIS)

Anon.

1984-01-01

The continuing trend of operation of light water reactors is towards power cycling as a means of operating the systems more efficiently. Depending upon the reactor design and mode of power cycling this could lead to significant fatigue usage in Zircaloy structural components. In order to design against the possibility of gross yielding or fast fracture of such components as a result of this it is obviously necessary to be able to predict conservatively the fatigue properties of Zircaloy under the reactor operating conditions

A model for asymmetric ballooning and analyses of ballooning behaviour of single rods with probabilistic methods

International Nuclear Information System (INIS)

Keusenhoff, J.G.; Schubert, J.D.; Chakraborty, A.K.

1985-01-01

Plastic deformation behaviour of Zircaloy cladding has been extensively examined in the past and can be described best by a model for asymmetric deformation. Slight displacement between the pellet and cladding will always exist and this will lead to the formation of azimuthal temperature differences. The ballooning process is strongly temperature dependent and, as a result of the built up temperature differences, differing deformation behaviours along the circumference of the cladding result. The calculated ballooning of cladding is mainly influenced by its temperature, the applied burst criterion and the parameters used in the deformation model. All these influencing parameters possess uncertainties. In order to quantify these uncertainties and to estimate distribution functions of important parameters such as temperature and deformation the response surface method was applied. For a hot rod the calculated standard deviation of cladding temperature amounts to 50 K. From this high value the large influence of the external cooling conditions on the deformation and burst behaviour of cladding can be estimated. In an additional statistical examination the parameters of deformation and burst models have been included and their influence on the deformation of the rod has been studied. (author)

Study on the microstructure of recycled zircaloy by X-ray diffraction line profile analysis

International Nuclear Information System (INIS)

Ichikawa, Rodrigo U.; Pereira, Luiz A.T.; Imakuma, Kengo; Martinez, Luis G.; Turrillas, Xavier

2013-01-01

In the fabrication of nuclear fuel elements parts, Zircaloy machining chips are generated and, as this material is high-valued and controlled, its recycling presents high interest not only in economic aspects but also for environmental reasons and due to its strategic role in nuclear technology. Two processes for the recovery of these Zircaloy chips are being studied at IPEN-CNEN/SP. One of the processes is by conventional remelting of the material in a VAR (Vacuum Arc Remelting) furnace for producing solid ingots. Concurrently it is being studied an alternative process, by powder metallurgy methods, by which the chips are hydrided in order to become brittle and be grinded. The resulting ground powder is then compacted and finally vacuum-dehydrided and sintered in one step to form solid pieces. The VAR-remelted samples were also submitted to heat treatments in order to refine their microstructures, resulting in three different samples named 'as cast', 'annealed' and 'tempered'. The microstructures resulting from both processes and also from heat treatments were studied by metallography and X-ray diffraction (XRD). In this work, results of a XRD study are presented applying X-ray diffraction Line Profile Analysis (XLPA) methods in order to determine the mean crystallite sizes and the RMS microstrains on these samples. Additionally, a study for verify the influence of different standard materials used for the correction of the instrumental breadth in the XLPA was developed. The XLPA results show the influence of the processes and also of heat treatments on mean crystallite sizes and microstrains of the samples and were compared to their metallographic study and hardness. (author)

Nuclear turbine efficiency improvement by wet steam study

International Nuclear Information System (INIS)

Nishikawa, Tsuyoshi; Morson, A.; Markytan, R.

2000-01-01

Most of the turbine used at the nuclear power plant are operated at environment of wet steam, which composes of a big factor of its inner loss in comparison with those of the thermal power plant. If an analytical method predictable on behavior of the wet steam is established, it could be upgraded efficiency of the turbine and also reliability against corrosion formed by moisture. This study, therefore, aims at understanding of physical property of the wet steam flow scarcely known at present, development of an optimum turbine cascade design tool reflected by the property, development of a turbine cascade design reducible of steam loss due to wet steam by using the tool, and development on a method of removing moisture in the turbine to its outer portion. For the tool, a new three dimensional flow numerical analysis is necessary to be developed, to aim at accurately and numerically understanding of the behavior of wet steam. As this study is in advancing now, by using a turbine cascade optimized on the wet steam flow and a developed moisture removing apparatus, about 0.6 % of upgrading in turbine efficiency can be predicted in comparison with that of the advanced aero-cascade of the GE Corporation. (G.K.)

The Determination of Composite Elements in Zircaloy-2 by X-Ray Fluorescence and Emission Spectrometry Method

International Nuclear Information System (INIS)

Dian Anggraini; Rosika Kriswarini; Yusuf N

2007-01-01

Analysis of composing elements in zircaloy-2 has been done by Emission Spectrometry method and X-Ray Fluorescence (XRF). The aim of the analysis is to verify conformity between composing elements in zircaloy-2 and the material certificate. Spectrometry Emission method has higher sensitivity in element determination of a material than that of XRF method, so can be estimated that emission spectrometry method has higher accuracy than that of XRF method. The result of qualitative analysis by Emission Spectrometry indicate that the composing elements in zircaloy-2 were Sn, Cr and Ni. However, the qualitative analysis result by XRF method indicated that the composing elements in zircaloy 2 were Sn, Cr, Ni and Fe. Fe element can not be analysed by Emission Spectrometry method because Emission Spectrometer did not equipped with Fe detector. The quantitative analysis result of the composing elements in the material with both methods showed that Sn, Cr and Ni concentration of zircaloy 2 existed in concentration ranges of the material certificate. Result of statistical test (F and t-test) of analysis result of both methods can be used for analyzing composing elements in zircaloy 2. Emission Spectrometry method was more sensitive and accurate for determining Cr and Ni element in zircaloy 2 than that of emission Spectrometry method but both methods had same accuracy. The precision of measurement of Sn, Cr and Ni element using XRF method was better than that of Emission spectrometry method. (author)

A burnout correlation for flow of boiling water in vertical rod bundles

Energy Technology Data Exchange (ETDEWEB)

Becker, Kurt M

1967-04-15

The rod bundle burnout correlation described in the present report is a development from our earlier published rod bundle correlation for low pressures. The correlation is based on the Becker round duct correlation and is written on the form x{sub BO} = 0.68*{eta}*{eta}{sub L}*X{sub RD} where x{sub RD} is the burnout steam quality in a round duc at corresponding flow conditions, {eta} is the ratio of heated to total perimeter and {eta}{sub l} is a correction factor, which is a function of q/A only. It is demonstrated that this equation combined with the heat balance equation q/A = G/(4L/D{sub H})*({delta}h{sub SUB} + X{sub BO}*H{sub fg}) predicts the burnout heat fluxes for 312 measurements obtained in our laboratory within a scatter of {+-}7. 5 per cent and with an RMS error of 3.8 per cent. The measurements were obtained in the following ranges of variables. Number of rods n 1, 3, 6 and 7; Rod diameter d{sub i} 10.05 - 13.80 mm; Shroud diameter d{sub o} 17. 42 - 71. 0 mm; Rod clearance s 3.7 - 8.8 mm; Heated length L 608 - 4440 mm; Pressure p 20-71 kg/cm{sup 2}, Inlet sub-cooling {delta}t{sub sub} 3 - 240 deg C; Mass velocity G 80-1,500 kg/m{sup 2}; Burnout heat flux q/A 74-314 W/cm{sup 2}; Burnout steam quality x{sub BO} 0. 1 - 0.55. The correlation shows that the burnout conditions in wide ranges of variables are independent of the inlet sub-cooling and the heated length, and that the effects of mass velocity and pressure are the same in rod bundles and in round tubes. It is also demonstrated that the effects of a radial heat flux variation within the rod bundle can be handled by the correlation by modifying the {eta}-value for the bundle. The rod bundle data presented by Janssen and Kervinen, Hench, Obertelli, Matzner, Haslam, Edwards and Obertelli and Hench and Boehm were also analysed in terms of the measured and predicted burnout heat fluxes. These data covered bundles consisting of 3, 4, 6, 7, 9. 19 and 36 rods and it was found that a very good agreement

A burnout correlation for flow of boiling water in vertical rod bundles

International Nuclear Information System (INIS)

Becker, Kurt M.

1967-04-01

The rod bundle burnout correlation described in the present report is a development from our earlier published rod bundle correlation for low pressures. The correlation is based on the Becker round duct correlation and is written on the form x BO 0.68*η*η L *X RD where x RD is the burnout steam quality in a round duc at corresponding flow conditions, η is the ratio of heated to total perimeter and η l is a correction factor, which is a function of q/A only. It is demonstrated that this equation combined with the heat balance equation q/A = G/(4L/D H )*(Δh SUB + X BO *H fg ) predicts the burnout heat fluxes for 312 measurements obtained in our laboratory within a scatter of ±7. 5 per cent and with an RMS error of 3.8 per cent. The measurements were obtained in the following ranges of variables. Number of rods n 1, 3, 6 and 7; Rod diameter d i 10.05 - 13.80 mm; Shroud diameter d o 17. 42 - 71. 0 mm; Rod clearance s 3.7 - 8.8 mm; Heated length L 608 - 4440 mm; Pressure p 20-71 kg/cm 2 , Inlet sub-cooling Δt sub 3 - 240 deg C; Mass velocity G 80-1,500 kg/m 2 ; Burnout heat flux q/A 74-314 W/cm 2 ; Burnout steam quality x BO 0. 1 - 0.55. The correlation shows that the burnout conditions in wide ranges of variables are independent of the inlet sub-cooling and the heated length, and that the effects of mass velocity and pressure are the same in rod bundles and in round tubes. It is also demonstrated that the effects of a radial heat flux variation within the rod bundle can be handled by the correlation by modifying the η-value for the bundle. The rod bundle data presented by Janssen and Kervinen, Hench, Obertelli, Matzner, Haslam, Edwards and Obertelli and Hench and Boehm were also analysed in terms of the measured and predicted burnout heat fluxes. These data covered bundles consisting of 3, 4, 6, 7, 9. 19 and 36 rods and it was found that a very good agreement existed between the present correlation and the measurements

Conversion of zircaloy to a massive chemically inert form

International Nuclear Information System (INIS)

Atkinson, A.; Kearsey, H.A.; Knibbs, R.H.; Mercer, A.C.; Nickerson, A.K.; Pearson, D.; Sambell, R.A.J.; Taylor, R.I.

1985-01-01

The report covers work carried out in the period July 1980 - December 1982 on the development and assessment of an aqueous route for the conversion of Zircaloy fuel element cladding to a stable oxide form and on alternative methods for incorporating the oxide into monolithic waste forms suitable for long-term storage and disposal. The work included two aspects, preliminary process development studies aimed at demonstrating the key steps in the process, and studies on the alternative immobilization techniques and the properties of the resulting waste forms. Experimental studies have shown that the ''hydrous zirconium oxide'' (with a residual fluoride content), following calcination at about 500 0 C, can be hot-pressed at 800-1000 0 C and 22.5 MPa to a high density ceramic waste form with good capacity for the incorporation of active species, such as U 4+ and Sr 2+ , and high leach resistance. Parallel studies have been carried out on the incorporation of the washed ''hydrous zirconium oxide'' in a range of cement matrices. A preliminary chemical engineering assessment of the overall process has been made and flowsheets for a plant to convert 250 kg Zircaloy/day have been prepared

Critical heat flux in tubes and tight hexagonal rod lattices

International Nuclear Information System (INIS)

Erbacher, F.J.; Cheng Xu; Zeggel, W.

1994-01-01

The critical heat flux (CHF) in small-diameter tubes and in tight hexagonal 7-rod and 37-rod bundles was investigated in the KRISTA test facility, using Freon 12 as the working fluid. The measurements in tubes showed that the influence of the tube diameter on CHF cannot be described as suggested by earlier publications with sufficient accuracy. CHF in bundles is lower than in tubes under comparable conditions. The influence of spacers (grid spacers, wire wraps) on CHF was found to be governed by local steam qualities. A comparison of the test results with some CHF prediction methods showed that the look-up table method reproduces the test results in circular tubes most accurately. Combined with CHF look-up tables, subchannel analysis and Ahmad's fluid-to-fluid scaling law, Freon experiments have proven to be a suitable tool for CHF prediction in water-cooled rod bundles. (orig.) [de

Iodine stress corrosion cracking in Zircaloy

International Nuclear Information System (INIS)

Andrade, A.H.P. de; Pelloux, R.M.N.

1983-01-01

The subcritical growth of iodine-induced cracks in unirradiated Zircaloy plates is investigated as a function of the stress intensity factor K. The testing variables are: crystallographic texture (f-Number), microstructure (grain directionaly), heat treatment (stress relieved vs recrystallized plate), and temperature. The iodine partial pressure is 40Pa. (author) [pt

Dislocation Arrangements in Deformed and Neutron Irradiated Zirconium and Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Roy, R B

1963-12-15

Dislocation arrangements in deformed and neutron irradiated Zr and Zircaloy-2 have been studied by thin film transmission electron microscopy. Results indicate that the prominent slip system, in both Zr and Zircaloy-2, is the {l_brace}1010{r_brace} 1/3 <1210> type; no evidence for basal slip was observed. Attractive and repulsive dislocation interactions seem to be more important than the intersection jog reactions. Elongated loops and dipoles were seen at higher deformations and it is suspected that such loops or dipoles are formed due to interactions between dislocations lying in parallel planes. Stacking fault ribbons lying in {l_brace}1010{r_brace} plane have been found in 15% cold rolled Zircaloy-2: a rough estimate of stacking fault energy indicates that it is {approx} 65 ergs/cm{sup 2}. Calculations show that the equilibrium separation of partials is {approx} 60 A and a stress as high as 19x10{sup -3} {mu} acting along {l_brace}0010{r_brace} direction is needed to separate them. It has been suggested that O{sub 2} and N{sub 2} in addition to their solid solution hardening effect may also cause a lowering of the stacking fault energy and Suzuki hardening.

Fuel performance computer code simulation of steady-state and transient regimes of the stainless steel fuel rods

International Nuclear Information System (INIS)

Gomes, Daniel de Souza

2014-01-01

The immediate cause of the accident at the Fukushima Daiichi nuclear plant in March 2011 was the meltdown of the reactor core. During this process, the zirconium cladding of the fuel reacts with water, producing a large amount of hydrogen. This hydrogen, combined with volatile radioactive materials leaked from the containment vessel and entered the building of the reactor, resulting in explosions. In the past, stainless steel was used as the coating in many pressurized water reactors (PWR) under irradiation and their performance was excellent, however, the stainless steel was replaced by a zirconium-based alloy as a coating material mainly due to its lower section shock-absorbing neutrons. Today, the stainless steel finish appears again as a possible solution for security issues related to the explosion and hydrogen production. The objective of this thesis is to discuss the performance under irradiation of fuel rods using stainless steel as a coating material. The results showed that stainless steel rods exhibit lower temperatures and higher fuel pellet width of the gap - coating the coated rods Zircaloy and this gap does not close during the irradiation. The thermal performance of the two fuel rods is very similar, and the penalty of increased absorption of neutrons due to the use of stainless steel can be offset by the combination of a small increase in the enrichment of U- 235 and changes in the size of the spacing between the fuel rods. (author)

Pre-test prediction and post-test analysis of PWR fuel rod ballooning in the MT-3 in-pile LOCA simulation experiment in the NRU reactor

International Nuclear Information System (INIS)

Donaldson, A.T.; Horwood, R.A.; Healey, T.

1983-01-01

The USNRC and the UKAEA have jointly funded a series of in-pile LOCA simulation experiments in the Canadian NRU reactor in order to secure further information on the thermal hydraulic and clad deformation response of PWR fuel rod bundles. Test MT-3 in the series was performed using reflood rate and rod internal pressure conditions specified by the UK nuclear industry. The parameters were selected to ensure the development of a near-isothermal clad temperature history during which zircaloy was required to balloon and rupture near the alpha-alpha/beta phase transition. Specification of the reflood rate conditions was assisted by the performance of a precursor test on an unpressurised rod bundle and by complementary application of appropriate thermal hydraulic analyses. Identification of the rod internal pressure needed to cause ballooning and rupture was achieved using a creep deformation model, BALLOON, in conjunction with the clad thermal history defined by the prior thermal hydraulic test. This paper presents the basis of the BALLOON analysis and describes its application in calculating the fill gas pressure for rods MT-3, their axial ballooning profile and the clad temperature at peak radial strain elevations. (author)

Iodine stress-corrosion cracking in irradiated Zircaloy cladding

International Nuclear Information System (INIS)

Mattas, R.F.; Yaggee, F.L.; Neimark, L.A.

1979-01-01

Irradiated Zircaloy cladding specimens, which had experienced fluences from 0.1 to 6 x 10 21 n/cm 2 (E>0.1 MeV), were gas-pressure tested in an iodine environment to investigate their stress-corrosion cracking (SCC) susceptibility. The test temperatures and hoop stresses ranged from 320 to 360 0 C and 150 to 500 MPa, respectively. The results indicate that irradiation, in general, increases the susceptibility of Zircaloy to iodine SCC. For specimens that experienced fluences >2 x 10 21 n/cm 2 (E>0.1 MeV), the 24-h failure stress was 177+-18 MPa, regardless of the preirradiation metallurgical condition. An analytical model for iodine SCC has been developed which agrees reasonably well with the test results

STEAM Enacted: A Case Study of a Middle School Teacher Implementing STEAM Instructional Practices

Science.gov (United States)

Herro, Danielle; Quigley, Cassie

2016-01-01

This paper examines the implementation practices of a 6th grade middle school teacher enacting STEAM (science, technology, engineering, art and math) teaching in his classroom after participating in a 45-hour STEAM professional development. Case study is used to detail the process, successes, and challenges. Project-based learning, technology…

Quantification and characterization of zirconium hydrides in Zircaloy-4 by the image analysis method

International Nuclear Information System (INIS)

Zhang, J.H.; Groos, M.; Bredel, T.; Trotabas, M.; Combette, P.

1992-01-01

The image analysis method is used to determine the hydrogen content in specimens of Zircaloy-4. Two parameters, surface density of hydride, S v , and degree of orientation, Ω, are defined to represent separately the hydrogen content and the orientation of hydrides. By analysing the stress-relieved Zircaloy-4 specimens with known hydrogen content from 100 to 1000 ppm, a relationship is established between the parameter S v and the hydrogen content when the magnifications of the optical microscope are 1000 and 250. The degree of orientation for the hydride in the stress-relieved Zircaloy-4 cladding is about 0.3. (orig.)

Release of fission products and post-pile creep behaviour of irradiated fuel rods stored under dry conditions

International Nuclear Information System (INIS)

Kaspar, G.; Peehs, M.; Bokelmann, R.; Jorde, D.; Schoenfeld, H.; Haas, W.; Bleier, A.; Rutsch, F.

1985-06-01

The release of moisture and fission products (Kr-85, H-3 and I-129) under dry storage conditions has been examined on six fuel rods which have become defective in the reactor. During the examinations, inert conditions prevailed and limited air inlet was allowed temporarily. The storage temperature was 400 0 C. The residual moisture content of the fuel rods was approx. 5 g. At the beginning of the test, the total moisture content and 0,05% (max.) of the fission gas inventory were released. Under inert conditions, fission gas was not released during a prolonged period of time. Under oxidizing conditions, however, fission gas was released in the course of UO 2 oxidation. Post-pile creep of Zircaloy cladding tubes was measured at temperatures between 350 and 395 0 C and interval gauge pressures between 69 and 110 bar. The creep curves indicate that the irradiated cladding tube specimens still bear internal residual stresses which contribute through their relaxation to the post-pile creep. (orig.) [de

Young's modulus of crystal bar zirconium and zirconium alloys (zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium) to 1000 K

International Nuclear Information System (INIS)

Rosinger, H.E.; Ritchie, I.G.; Shillinglaw, A.J.

1975-09-01

This report contains experimentally determined data on the dynamic elastic moduli of zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium and Marz grade crystal bar zirconium. Data on both the dynamic Young's moduli and shear moduli of the alloys have been measured at room temperature and Young's modulus as a function of temperature has been determined over the temperature range 300 K to 1000 K. In every case, Young's modulus decreases linearly with increasing temperature and is expressed by an empirical equation fitted to the data. Differences in Young's modulus values determined from specimens with longitudinal axes parallel and perpendicular to the rolling direction are small, as are the differences between Young's moduli determined from strip, bar stock and fuel sheathing. (author)

Effect of the aluminum flow pattern on the bonding of aluminum to oxidized Zircaloy-2

International Nuclear Information System (INIS)

Watson, R.D.; Lambert, J.P.

1965-04-01

The bonds produced when hot aluminum is allowed to flow smoothly from an extrusion die to the oxidized surface of a heated tube of Zircaloy-2 are consistently inferior to those produced with back-extruded flow. The difference is believed to be due to the reduction in, or elimination of, the oxide layer on the aluminum that comes in contact with the surface of the Zircaloy-2. This method of bonding aluminum to Zircaloy-2 is covered by Canadian patent 702,438 January 1965. (author)

The hydrogen generated as a gas and storage in Zircaloy during water quenching

International Nuclear Information System (INIS)

Garcia, Eduardo A.

1999-01-01

A simple one-dimensional diffusion model has been developed for the complex process of Zircaloy oxidation during water quenching, calculating the hydrogen liberated as a gas and the hydrogen stored in the metal. The model was developed on the basis of small-scale separate-effects quench experiments performed at Forschungszentrum Karlsruhe. The new oxide surface and the new metallic surface produced by cracking of the oxide during quenching are calculated for each experiment performed at 1200 , 1400 and 1600 C degrees using as-received Zircaloy-4 (no pre oxidation) and with Zircaloy specimens pre oxidised to give oxide thicknesses of 100μm and 300μm. The results are relevant to accident management in light water reactors. (author)

Study of mechanical properties from 77 to 900 K and of recovery-recrystallization of zircaloy 4

International Nuclear Information System (INIS)

Derep, J.L.

1981-09-01

Tensile tests carried out on zircaloy-4 between 77 and 900 K show five deformation domains: 1) 77-100 K the deformation is controlled by dislocation-interstitial interaction; 2) 180-205 K alternally activated transition zone with a Orowan process; 3) 250-600 K a thermally activated zone with mobile dislocations through interstitial clusters; 4) 600-700 K two mechanisms are superposed: Orowan or Frank and Read for the migration of dislocations fixed to the Frank network and a Snoek order associated to a dynamic hardening; 5) above 700 K another thermally activated zone. In the study of recovery-recrystallization the mechanisms were determined. Recovery is controlled by polygonisation leading to a cellular structure and annihilation of dislocations of opposite sign producing the growth of the cells. In the crystallisation the germination is controlled by the same mechanism and the growth by interactions between boundaries and second phase precipitates (Zrsub(x)-Fe 5 -Cr 2 ). It is then evident that zircaloy-4 plates used in PWR reactors between 350 and 450 0 C will evolve with time (even without the supplementary effect of irradiation) [fr

Effect of a surface oxide-dispersion-strengthened layer on mechanical strength of zircaloy-4 tubes

Directory of Open Access Journals (Sweden)

Yang-Il Jung

2018-03-01

Full Text Available An oxide-dispersion-strengthened (ODS layer was formed on Zircaloy-4 tubes by a laser beam scanning process to increase mechanical strength. Laser beam was used to scan the yttrium oxide (Y2O3–coated Zircaloy-4 tube to induce the penetration of Y2O3 particles into Zircaloy-4. Laser surface treatment resulted in the formation of an ODS layer as well as microstructural phase transformation at the surface of the tube. The mechanical strength of Zircaloy-4 increased with the formation of the ODS layer. The ring-tensile strength of Zircaloy-4 increased from 790 to 870 MPa at room temperature, from 500 to 575 MPa at 380°C, and from 385 to 470 MPa at 500°C. Strengthening became more effective as the test temperature increased. It was noted that brittle fracture occurred at room temperature, which was not observed at elevated temperatures. Resistance to dynamic high-temperature bursting improved. The burst temperature increased from 760 to 830°C at a heating rate of 5°C/s and internal pressure of 8.3 MPa. The burst opening was also smaller than those in fresh Zircaloy-4 tubes. This method is expected to enhance the safety of Zr fuel cladding tubes owing to the improvement of their mechanical properties. Keywords: Laser Surface Treatment, Microstructure, Oxide Dispersion Strengthened Alloy, Tensile Strength, Zirconium Alloy

Failed fuel rod detection system and computerized manipulator during outages

International Nuclear Information System (INIS)

Boehm, H.H.; Foerch, H.

1984-01-01

During regular outages spent fuel assemblies need to be replaced and relocated within the core. Defective fuel rods in particular fuel assemblies have to be removed from further service and before delivery of such faulty fuel assemblies to a reprocessing plant. The system which Brown Boveri Reaktor GmbH and Krautkraemer have developed in the Federal Republic of Germany is capable of directly locating the defective rods in a proper fuel assembly. Inspection times are comparable to those of standard sipping methods, with the advantages of immediately available results and direct identification of the defective fuel rods. During the repair of fuel assemblies this system allows withdrawal of individual defective rods. With the sipping method all the fuel rods of a defective fuel assembly need to be removed and inspected by eddy current testing. During steam generator inspection and repair personnel are exposed to ample radiation. A remotely controlled, computerized manipulator was used to significantly reduce the radiation dose by automating steps in the procedures; at the same time inspection and repair times were reduced. The main features of the manipulator are a rigid component construction of the leg and two arms, and a resolver control for horizontal and vertical motion that enables rapid and accurate access to a desired tube (author)

Zircaloy 4 ingots' industrial fabrication

International Nuclear Information System (INIS)

Leyt, A.

1987-01-01

The technology developed for the industrial fabrication of Zircaloy-4 ingots is presented. According to the results obtained: a) the homogeneity of the ingots is analyzed, regarding the distribution of components (tin, iron, chromium, oxygen) and Brinell hardness as a function of different types of charge: zirconium sponge-recycling alloy material, sponge of zirconium-alloy; b) the distribution of the same parameters as a function of production is also analyzed. (Author)

Comparison of the air oxidation behaviors of Zircaloy-4 implanted with yttrium and cerium ions at 500 deg. C

International Nuclear Information System (INIS)

Chen, X.W.; Bai, X.D.; Xu, J.; Zhou, Q.G.; Chen, B.S.

2002-01-01

As a valuable process for surface modification of materials, ion implantation is eminent to improve mechanical properties, electrochemical corrosion resistance and oxidation behaviors of varieties of materials. To investigate and compare the oxidation behaviors of Zircaloy-4, implantation of yttrium ion and cerium ion were respectively employed by using an MEVVA source at the energy of 40 keV with a dose ranging from 1x10 16 to 1x10 17 ions/cm 2 . Subsequently, weight gain curves of the different specimens including as-received Zircaloy-4 and Zircaloy-4 specimens implanted with the different ions were measured after oxidation in air at 500 deg. C for 100 min. It was obviously found that a significant improvement was achieved in the oxidation behaviors of implanted Zircaloy-4 compared with that of the as-received Zircaloy-4, and the oxidation behavior of cerium-implanted Zircaloy-4 was somewhat better than that of yttrium-implanted specimen. To obtain the valence and the composition of the oxides in the scale, X-ray photoemission spectroscopy was used in the present study. Glancing angle X-ray diffraction, employed to analyze the phase transformation in the oxide films, showed that the addition of yttrium transformed the phase from monoclinic zirconia to tetragonal zirconia, yet the addition of cerium transformed the phase from monoclinic zirconia to hexagonal zirconia. In the end, the mechanism of the improvement of the oxidation behavior was discussed

IFPE/MT4-MT6A-LOCA, Large-break LOCA in-reactor fuel bundle materials tests at NRU

International Nuclear Information System (INIS)

Cunningham, Mitchel E.; Turnbull, J.A.

2003-01-01

Description - Objectives - Results: The U.S. Nuclear Regulatory Commission (NRC) conducted a series of thermal-hydraulic and cladding mechanical deformation tests in the National Research Universal (NRU) reactor at the Chalk River National Laboratory in Canada. The objective of these tests was to perform simulated loss-of-coolant-accident (LOCA) experiments using full-length light-water reactor fuel rods to study mechanical deformation, flow blockage, and coolability. Three phases of a LOCA (i.e., heat-up, reflood, and quench) were performed in situ using nuclear fissioning to simulate the low-level decay power during a LOCA after shutdown. All tests used PWR-type, non-irradiated fuel rods. Provided here is information on two materials tests, MT-6A and MT-4, which PNNL considers the better characterized for the purposes of setting up computer cases. The NRU reactor is a heterogeneous, thermal, tank-type research reactor. It has a power level of 135 MWth and is heavy-water moderated and cooled. The coolant has an inlet temperature of 310 K at a pressure of 0.65 MPa. The MT tests were conducted in a specially designed test train to supply the specified coolant conditions of flowing steam, stagnant steam, and then reflood. Typical instrumentation for the MT tests included fuel centerline thermocouples, cladding inner surface thermocouples, cladding outer surface thermocouples, rod internal gas pressure transducers or pressure switches, coolant channel steam probes, and self-powered neutron detectors. This instrumentation allowed for determining rupture times and cladding temperature. The test rods for the LOCA cases in the NRU reactor were irradiated in flowing steam prior to the transient, stagnant steam during the transient and prior to reflood, and then reflood conditions to complete the transient. Both cladding inner surface and outer surface temperatures were measured, in addition to coolant temperatures. However, only cladding inner surface temperatures were

Mechanical properties and structure of Zircaloy attached by UO2+x and fission products

International Nuclear Information System (INIS)

Holub, F.

1987-08-01

The aim of this project was to determine the combined long-term effect of simulated fission products and hyperstoichiometric uranium dioxide on the mechanical properties and structure of Zircaloy. Three groups of fission product elements or compounds were defined: The rare earth oxides CeO 2 , La 2 O 3 , Nd 2 O 3 , Y 2 O 3 ; The metals No, Ru, Ag; The low melting elements Te, Sb and Cd. Each of these groups of fission products was mixed with UO 2+x in proportion related for burnups of 5, 10 and 30%. The simulated fuel mixtures were filled into tubular Zircaloy casings, plugged and welded. These specimens were annealed at 350, 500 and 700 deg. C up to 17,500 hours. The test results indicate different kinds of action of the simulated fuel constituents. Mixtures of rare earth oxides and UO 2+x embrittle Zircaloy drastically at higher temperatures. There exists a mutual intensifying effect of rare earth oxides and UO 2+x . UO 2+x and (Mo + Ru + Ag) and their mixtures act very similar on Zircaloy. The low melting fission products (Te + Sb + Cd) influence the ductility of Zircaloy in an advantageous manner, compared to pure UO 2+x fuel. The layer of zirconium tellurides seems to protect the Zircaloy metal against the embrittling attack of oxygen from UO 2+x . The most important events of tensile tests at 400 deg. C are the high values of the elongation of specimens which are brittled at room temperature. It should guarantee the integrity of fuel elements, which have been attacked chemically by fission products at temperatures of 400 deg. C and higher

Interactions of Zircaloy cladding with gallium: 1998 midyear status

International Nuclear Information System (INIS)

Wilson, D.F.; DiStefano, J.R.; Strizak, J.P.; King, J.F.; Manneschmidt, E.T.

1998-06-01

A program has been implemented to evaluate the effect of gallium in mixed-oxide (MOX) fuel derived from weapons-grade (WG) plutonium on Zircaloy cladding performance. The objective is to demonstrate that low levels of gallium will not compromise the performance of the MOX fuel system in a light-water reactor. The graded, four-phase experimental program was designed to evaluate the performance of prototypic Zircaloy cladding materials against (1) liquid gallium (Phase 1), (2) various concentrations of Ga 2 O 3 (Phase 2), (3) centrally heated surrogate fuel pellets with expected levels of gallium (Phase 3), and (4) centrally heated prototypic MOX fuel pellets (Phase 4). This status report describes the results of a series of tests for Phases 1 and 2. Three types of tests are being performed: (1) corrosion, (2) liquid metal embrittlement, and (3) corrosion-mechanical. These tests will determine corrosion mechanisms, thresholds for temperature and concentration of gallium that may delineate behavioral regimes, and changes in the mechanical properties of Zircaloy. Initial results have generally been favorable for the use of WG-MOX fuel. The MOX fuel cladding, Zircaloy, does react with gallium to form intermetallic compounds at ≥300 C; however, this reaction is limited by the mass of gallium and is therefore not expected to be significant with a low level (parts per million) of gallium in the MOX fuel. Although continued migration of gallium into the initially formed intermetallic compound can result in large stresses that may lead to distortion, this was shown to be extremely unlikely because of the low mass of gallium or gallium oxide present and expected clad temperatures below 400 C. Furthermore, no evidence for grain boundary penetration by gallium has been observed

Evolution of deformation velocity in narrowing for Zircaloy 2

Energy Technology Data Exchange (ETDEWEB)

Cetlin, P R [Minas Gerais Univ., Belo Horizonte (Brazil). Dept. de Engenharia Metalurgica; Okuda, M Y [Goias Univ., Goiania (Brazil). Inst. de Matematica e Fisica

1980-09-01

Some studies on the deformation instability in strain shows that the differences in this instability may lead to localized narrowing or elongated narrowing, for Zircaloy-2. The variation of velocity deformation with the narrowing evolution is expected to be different for these two cases. The mentioned variation is discussed, a great difference in behavior having been observed for the case of localized narrowing.

Mechanical interaction between fuel pins and assemblies during LOCA in BWR

International Nuclear Information System (INIS)

Jonsson, T.

1978-10-01

The size of the rod elongation by oxidation is so large that deformation of a standard BWR fuel element with tie rods in the outer row will surely occur during a LOCA transient typical for BWRs with external pumps. Available data does not however show whether this deformation will occur early in the transient or during the cooling. Combined effects of thermal expansion of zircaloy and expansion due to oxidation and dissolution of oxygen can be expected to be large enough to cause rod bowing early in a LOCA transient. It is however not impossible that observed residual expansion of zircaloy tubes to a dominating extent are caused through expansion of zirconium oxide during cool-down. Length measurements of zircaloy tubes during a transient are desirable. (author)

Charpy impact test of oxidized and hydrogenated zircaloy using a thin strip specimen

International Nuclear Information System (INIS)

Otsuka, Teppei; Hashizume, Kenichi; Sugisaki, Masayasu

2004-01-01

The impact properties of an oxidized and a hydrogenated Zircaloy have been studied with an instrumented Charpy machine by using a strip Charpy V-notch specimen (1 mm thick by 4mm wide). Fracture processes such as crack initiation and propagation were examined using load-displacement curves obtained in this study. In the case of the hydrogenated specimen containing preferentially oriented hydrides, an appreciable decrease in the absorbed energy was observed in the crack propagation rather than in the crack initiation. From results of fractographs of the specimen, it was suggested that the reduction of the crack propagation energy of hydrogenated specimen could be attributed to the change of the stress state in the Zircaloy matrix, which was caused by the fracture of hydride in the inner part of specimen. In the case of the specimen oxidized at 973k for 60 min, on which an oxide layer (4 μm in thickness) and oxygen incursion layer (4μm) were formed, the surface layers affected the crack initiation process. The growing oxygen incursion layer, in particular, resulted in the constraint of plastic deformation of the Zircaloy matrix not only in the crack initiation but also in the crack propagation as its thickness increased. (author)

Spectrochemical determination of impurities in zircaloy 2 and 4

International Nuclear Information System (INIS)

Paula Reino, L.C. de; Lordello, A.R.

1987-06-01

A method has been developed for the determination of Hf,Co,Mo,Pb,Ti,V,Al,Si,W,Cu,Mg,Mn,B and Cd in zircaloy 2 and 4. For hafnium determination 10% CuF 2 is added as spectrographic buffer on a previously oxidized zircaloy; the samples are loaded in a shallow cup electrode of Scribner Mullins type and excited in a direct current arc. The carrier distillation technique has been used for the other elements. Better results were obtained with 25% AgCl as carrier. The precision of the method varies from 4% for copper to 29% for boron but it does not exceed 17% for most elements. (Author) [pt

Thermomechanical treatment of {beta}-treated Zircaloy-4 within the upper {alpha}-range; Traitements thermomecaniques dans le haut domaine {alpha} du zircaloy-4 trempe-{beta}

Energy Technology Data Exchange (ETDEWEB)

Chauvy, C

2004-09-15

Zircaloy-4 is a Zr base alloy mainly used for nuclear applications. This study deals with its behaviour during forming, with a special interest for physical mechanisms acting in the upper {alpha}-range. The {beta}-treated Zircaloy-4 is first described in terms of microstructure and texture. The {alpha} plates are organised in colonies with alternating crystallographic orientations. The Burgers relationships have also been checked. The mechanical behaviour shows two distinct domains (with or without hardening). This could be linked to interactions between the solutes (Sn, O) and mobile dislocations. The evolution of crystallographic texture is characterised by X-ray diffraction. At 550 C, twinning is shown to be the main deformation mechanism under specific experimental conditions. Globularization of the initial lamellar structure is identified as a continuous dynamic recrystallization process, more efficient at higher temperature. High strains are necessary to achieve this phenomenon but meta-dynamic recrystallization can also be used to obtain an equiaxed microstructure after limited strains. (author)

Comparison of steam-generator liquid holdup and core uncovery in two facilities of differing scale

International Nuclear Information System (INIS)

Motley, F.; Schultz, R.

1987-01-01

This paper reports on Run SB-CL-05, a test similar to Semiscale Run S-UT-8. The test results show that the core was uncovered briefly during the accident and that the rods overheated at certain core locations. Liquid holdup on the upflow side of the steam-generator tubes was observed. After the loop seal cleared, the core refilled and the rods cooled. These behaviors were similar to those observed in the Semiscale run. The Large-Scale Test Facility (LSTF) Run SB-CL-06 is a counterpart test to Semiscale Run S-LH-01. The comparison of the results of both tests shows similar phenomena. The similarity of phenomena in these two facilities build confidence that these results can be expected to occur in a PWR. Similar holdup has now been observed in the 6 tubes of Semiscale and in the 141 tubes of LSTF. It is now more believable that holdup may occur in a full-scale steam generator with 3000 or more tubes. These results confirm the scaling of these phenomena from Semiscale (1/1705) to LSTF (1/48). The TRAC results for SB-CL-05 are in reasonable agreement with the test data. TRAC predicted the core uncovery and resulting rod heatup. The liquid holdup on the upflow side of the steam-generator tubes was also correctly predicted. The clearing of the loop seal allowed core recovery and cooled the overheated rods just as it had in the data. The TRAC analysis results of Run SB-CL-05 are similar to those from Semiscale Run S-UT-8. The ability of the TRAC code to calculate the phenomena equally well in the two experiments of different scales confirms the scalability of the many models in the code that are important in calculating this small break

Linear Friction Welding of Dissimilar Materials 316L Stainless Steel to Zircaloy-4

Science.gov (United States)

Wanjara, P.; Naik, B. S.; Yang, Q.; Cao, X.; Gholipour, J.; Chen, D. L.

2018-02-01

In the nuclear industry, there are a number of applications where the transition of stainless steel to Zircaloy is of technological importance. However, due to the differences in their properties there are considerable challenges associated with developing a joining process that will sufficiently limit the heat input and welding time—so as to minimize the extent of interaction at the joint interface and the resulting formation of intermetallic compounds—but still render a functional metallurgical bond between these two alloys. As such, linear friction welding, a solid-state joining technology, was selected in the present study to assess the feasibility of welding 316L stainless steel to Zircaloy-4. The dissimilar alloy welds were examined to evaluate their microstructural characteristics, microhardness evolution across the joint interface, static tensile properties, and fatigue behavior. Microstructural observations revealed a central intermixed region and, on the Zircaloy-4 side, dynamically recrystallized and thermomechanically affected zones were present. By contrast, deformation on the 316L stainless steel side was limited. In the intermixed region a drastic change in the composition was observed along with a local increase in hardness, which was attributed to the presence of intermetallic compounds, such as FeZr3 and Cr2Zr. The average yield (316 MPa) and ultimate tensile (421 MPa) strengths met the minimum strength properties of Zircaloy-4, but the elongation was relatively low ( 2 pct). The tensile and fatigue fracture of the welds always occurred at the interface in the mode of partial cohesive failure.

Investigation of effect of air flow rate on Zircaloy-4 oxidation kinetics and breakaway phenomenon in air at 850 .deg. C

International Nuclear Information System (INIS)

Maeng, Yunhwan; Lee, Jaeyoung; Park, Sanggil

2016-01-01

This paper analyzed an effect of flow rate on oxidation kinetics of Zircaloy-4 in air at 850 .deg. C. In case of the oxidation of Zircaloy-4 in air at 850 .deg. C, acceleration of oxidation kinetics from parabolic to linear (breakaway phenomenon) occurs. Oxidation and breakaway kinetics of the Zircaloy-4 in air was experimentally studied by changing a flow rate of argon/air mixture. Tests were conducted at 850 .deg. C under constant ratio of argon and air. The effects of flow rate on the oxidation and breakaway kinetics was observed. This paper is based on a revised and considerably extended presentation given at the 21 st International Quench Workshop. The effects of flow conditions on the oxidation kinetics of Zircaloy-4 samples were explained with residence time and percent flow efficiency. In addition, several issues were observed from this study, interdiffusion at breakaway and deformation of oxide structure by breakaway phenomenon

CODEX-B4C experiment. Core degradation test with boron carbide control rod

International Nuclear Information System (INIS)

Hozer, Z.; Nagy, I.; Windberg, P.; Balasko, M.; Matus, L.; Prokopiev, O.; Pinter, A.; Horvath, M.; Gyenes, Gy.; Czitrovszky, A.; Nagy, A.; Jani, P.

2003-11-01

The CODEX-B4C bundle test has been successfully performed on 25 th May 2001 in the framework of the COLOSS project of the EU 5 th FWP. The high temperature degradation of a VVER-1000 type bundle with B 4 C control rod was investigated with electrically heated fuel rods. The experiment was carried out according to a scenario selected in favour of methane formation. Degradation of control rod and fuel bundle took place at temperatures ∼2000 deg C, cooling down of the bundle was performed in steam atmosphere. The gas composition measurement indicated no methane production during the experiment. High release of aerosols was detected in the high temperature oxidation phase. The on-line measured data are collected into a database and are available for code validation and development. (author)

Elliptical cross section fuel rod study II

International Nuclear Information System (INIS)

Taboada, H.; Marajofsky, A.

1996-01-01

In this paper it is continued the behavior analysis and comparison between cylindrical fuel rods of circular and elliptical cross sections. Taking into account the accepted models in the literature, the fission gas swelling and release were studied. An analytical comparison between both kinds of rod reveals a sensible gas release reduction in the elliptical case, a 50% swelling reduction due to intragranular bubble coalescence mechanism and an important swelling increase due to migration bubble mechanism. From the safety operation point of view, for the same linear power, an elliptical cross section rod is favored by lower central temperatures, lower gas release rates, greater gas store in ceramic matrix and lower stored energy rates. (author). 6 refs., 8 figs., 1 tab

Effect of cyclic loading on the viscoplastic behaviour of Zircaloy 4 cladding tubes

International Nuclear Information System (INIS)

Bouffioux, P.; Gabriel, B.; Soniak, A.; Mardon, J.P.

1995-06-01

Most of the electricity being generated by nuclear energy load follow and remote control have become normal operating modes in the French PWR. In addition, EDF is developing a strategy of fuel sub-assembly burnup extension. Those operating conditions will lead to cyclic straining of the Zircaloy cladding tube which could induce damages. Therefore, EDF, CEA, and FRAMATOME has started a joint R and D cooperative program in order to investigate the mechanical behaviour of Zircaloy cladding tubes under cyclic loading. This paper is dealing with the effect of a pre-cyclic loading on the plasticity properties of Zircaloy 4 cladding tubes. Load controlled cyclic tests were carried out at 350 deg. C and 0.5 Hz in both axial and hoop directions. The Woehler curves were determined. Sequential tests combining pre-cyclic loading to 50 and 75 % fraction life with tension were then performed. It has ben noticed that the pre-cycling loading does not change the plastic flow curve of the Zircaloy 4 cladding tubes and therefore does not induce observable macroscopic damage. It has been concluded that a linear cumulative damage rule like ΣΔN(σ)/N r(σ) is very conservative. (author)

Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

International Nuclear Information System (INIS)

Appleman, R.H.

1987-01-01

This patent describes a pressurized water reactor steam generator having spaced rows of heat transfer tubes through which primary coolant from the reactor flows, the tubes being of a U-shaped design, with the U-bend portions of the U-shaped tubes stabilized by antivibration bars. The improvement described here comprises expandable antivibration bars for stabilizing the U-bend portions of the U-shaped tubes, the expandable bars having a pair of adjustable rods, formed from a pair of rod sections affixed to a connector, one rod section of each of the pair of rod sections having a plurality of protrusions. Each of the protrusions has slidable surfaces thereon. The other rod section of each of the pair of rod sections has indentations, each of the indentations having slidable surfaces thereon complementary to the sliding surfaces of the protrusions, such that the rods are expandable from a first cross-sectional width less than the spacing between two adjacent rows of the tubes, to a second cross-sectional width greater than the first cross-sectional width. The expanded rods are adapted to contact tubes of the two adjacent rows of the tubes

Embrittlement by hydrogen in zircaloy-4

International Nuclear Information System (INIS)

Almendariz M, M.C.

1981-01-01

The brittleness study of zircaloy-4 (nuclear quality) by hydrogen in the lattice was carried out with the purpose to watch the alterations at mechanic properties and fracture appearance for different thermal treatments. We used a statistical experimental method to watch both alterations. Fracture toughness property was evaluated in a semiquantitative way, and this property was calculated by integral J method but at a modified version, this modification lies in the area calculation under the curve of load versus head displacement plot; we used Instron machine to evaluate it. Three points bending proof was carried out in accordance with the device that specify A.S.T.M. standards. The samples were treated with hydrogen by means of catodic charged method and subsequently mechanic proof was realized. We used statistical analysis to get information of experimental results, and the watched general behaviour was a great disminution of the fracture toughness (in relation to not treated hydrogen sample), always that the hydrogen is present in the lattice, likewise we did watch that hydrogen does not influence at fracture appearance change, further there is a threshold hydrogen concentration at wich it starts to brittle and prior not influence it. We did conclude of results analysis that the fracture toughness is reduced by hydrogen and threshold concentration is subject to thermal treatment. Experimental results can be considered as semiquantitatives, but they gave us an explicit idea of hydrogen effect in zircaloy-4. (author)

Fracture properties of hydrided Zircaloy-4 cladding in recrystallization and stress-relief anneal conditions

Energy Technology Data Exchange (ETDEWEB)

Hsu, Hsiao-Hung, E-mail: hhhsu@iner.gov.tw [Institute of Nuclear Energy Research (INER), Lungtan Township, Taoyuan County 325, Taiwan (China); Institute of Materials Engineering, National Taiwan Ocean University, Keelung 202, Taiwan (China); Tsay, Leu-Wen [Institute of Materials Engineering, National Taiwan Ocean University, Keelung 202, Taiwan (China)

2012-03-15

In this work, the stress-relieved (SRA) and recrystallized (RXA) Zircaloy-4 cladding specimens were hydrogen-charged to the target concentration of 300 wppm and then manufactured into X-specimens for fracture toughness test. The hydrogen embrittlement susceptibility of Zircaloy-4 cladding specimens in both SRA and RXA conditions were investigated. At the hydrogen concentration level of 300 wppm, J-integral values for RXA cladding were higher than those for SRA cladding at both 25 Degree-Sign C and 300 Degree-Sign C. The formation of brittle zirconium hydrides had a significant impact on the fracture toughness of Zircaloy-4 cladding in both SRA and RXA states, especially at 25 Degree-Sign C. Among all the tests, SRA cladding tested at 25 Degree-Sign C exhibited a great loss of the fracture toughness. The micrographic and fractographic observations further demonstrated that the fracture toughness of Zircaloy-4 cladding would be improved by the coarse grains in RXA cladding, but degraded by zirconium hydrides precipitated along the grain boundary.

Study on the quantitative rod internal pressure design criterion

International Nuclear Information System (INIS)

Kim, Kyu Tae; Kim, Oh Hwan; Han, Hee Tak

1991-01-01

The current rod internal pressure criterion permits fuel rods to operate with internal pressures in excess of system pressure only if internal overpressure does not cause the diametral gap enlargement. In this study, the generic allowable internal gas pressure not violating this criterion is estimated as a function of rod power. The results show that the generic allowable internal gas pressure decreases linearly with the increase of rod power. Application of the generic allowable internal gas pressure for the rod internal pressure design criterion will result in the simplication of the current design procedure for checking the diametral gap enlargement caused by internal overpressure because according to the current design procedure the cladding creepout rate should be compared with the fuel swelling rate at each axial node at each time step whenever internal pressure exceeds the system pressure. (Author)

Effects of operating conditions on molten-salt electrorefining for zirconium recovery from irradiated Zircaloy-4 cladding of pressurized water reactor

Energy Technology Data Exchange (ETDEWEB)

Park, Jaeyeong, E-mail: d486916@snu.ac.kr [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of); Choi, Sungyeol [Korea Atomic Energy Research Institute, 1045 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Sohn, Sungjune [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of); Kim, Kwang-Rag [Korea Atomic Energy Research Institute, 1045 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Hwang, Il Soon [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of)

2014-08-15

Highlights: • Computational simulation on electrorefining of irradiated Zircaloy-4 cladding. • Composition of irradiated Zircaloy-4 cladding of pressurized water reactor. • Redox behavior of elements in irradiated Zircaloy cladding during electrorefining. • Effect of electrorefining operating conditions on decontamination factor. - Abstract: To reduce the final waste volume from used nuclear fuel assembly, it is significant to decontaminate irradiated cladding. Electrorefining in high temperature molten salt could be one of volume decontamination processes for the cladding. This study examines the effect of operating conditions on decontamination factor in electrorefining of irradiated Zircaloy-4 cladding of pressurized water reactor. One-dimensional time-dependent electrochemical reaction code, REFIN, was utilized for simulating irradiated cladding electrorefining. Composition of irradiated Zircaloy was estimated based on ORIGEN-2 and other literatures. Co and U were considered in electrorefining simulation with major elements of Zircaloy-4 to represent activation products and actinides penetrating into the cladding respectively. Total 240 cases of electrorefining are simulated including 8 diffusion boundary layer thicknesses, 10 concentrations of contaminated molten salt and 3 termination conditions. Decontamination factors for each case were evaluated and it is revealed that the radioactivity of Co-60 in recovered zirconium on cathode could decrease below the clearance level when initial concentration of chlorides except ZrCl{sub 4} is lower than 1 × 10{sup −11} weight fraction if electrorefining is finished before anode potential reaches −1.8 V (vs. Cl{sub 2}/Cl{sup −})

Study of the mechanisms controlling the oxide growth under irradiation: characterization of irradiated zircaloy-4 and Zr-1 Nb-O oxide scales

International Nuclear Information System (INIS)

Bossis, Ph.; Thomazet, J.; Lefebvre, F.

2002-01-01

In PWRs, the Zr-1Nb-O alloy shows a marked enhancement in corrosion resistance in comparison with Zircaloy-4. The aim of this work is to analyze the reasons for these different behaviors and to determine the respective nature of the oxide growth controlling mechanisms under irradiation. Samples taken from Zircaloy-4 irradiated 1, 2, and 4 cycles and Zr-1Nb-O irradiated 1 and 3 cycles have been systematically characterized by optical microscopy, SEM coupled with image analysis, hydride distribution, and XRD. Specific TEM characterizations have been performed on the Zr-1Nb-O samples. A XPS analysis of a nonirradiated sample is also reported. It has been shown that under irradiation the slow oxidation kinetics of the Zr-1Nb-O alloy is associated with very regular metal-oxide interface and oxide layer. On the contrary, the accelerated oxidation kinetics of Zircaloy-4 is associated with highly perturbed metal-oxide interface and oxide layer. On both irradiated alloys, cracks are observed to initiate preferentially above the delayed parts of the oxidation front. Hydrogen intake during water oxidation in PWR environment is found to be much lower on the Zr-1Nb-O alloy than on Zircaloy-4. More β-ZrO 2 is found on the oxide layer formed on Zircaloy-4 than on Zr-1NbO after oxidation in PWR. Classical irradiation-induced microstructural evolution is observed in the Zr-1Nb-O metallic alloy after 3 cycles, i.e., a fine β-Nb precipitation. β-Nb precipitates are observed to undergo a delayed oxidation associated with a crystalline to amorphous transformation. After water oxidation in autoclave, a pronounced Nb segregation is detected on the oxide surface of a Zr-1Nb-O sample. These results suggest that the oxidation kinetics of Zircaloy-4 is controlled essentially by oxygen diffusion through the inner barrier layer, which is significantly accelerated under irradiation. The oxidation kinetics of Zr-1Nb-O is controlled by both oxygen diffusion through the inner barrier and by

Quantitative analysis of nickel in zirconium and zircaloy

International Nuclear Information System (INIS)

Rastoix, M.

1957-01-01

A rapid spectrophotometric has been developed for determination of 10 to 1000 ppm of Ni in zirconium and zircaloy using dimethylglyoxime. Iron, copper, tin and chromium, do not interfere at the concentration usually present in zirconium and its alloys. (author) [fr

Biaxial mechanical tests in zircaloy-4

International Nuclear Information System (INIS)

Mintzer, S.R.; Bordoni, R.A.A.; Falcone, J.M.

1980-01-01

The texture of the zircaloy-4 tubes used as cladding in nuclear fuel elements determines anisotropy of the mechanical properties. As a consequence, the uniaxial tests to determine the mechanical behaviour of the tubes are incomplete. Furthermore, the cladding in use is subject to creep with a state of biaxial tensions. For this reason it is also important to determine the biaxial mechanical properties. The creep tests were performed by internal pressure for a state of axial to circumferential tensions of 0.5. Among the experimental procedures are described: preparation of the test specimens, pressurizing equipment, and the implementation of a device that permits a permanent register of the deformation. For the non-irradiated Atucha type zircaloy-4 sheaths, experimental curves of circumferential deformation versus time were obtained, in tests at constant pressure and for different values of temperature and pressure. An empirical function was determined to adjust the experimental values for the speed of the circumferential deformation in terms of the initial tension applied, temperature and deformation, and the change of the corresponding parameters in accordance to the range of the tensions. Also the activation energy for creep was determined. (M.E.L.) [es

Quantitative determination of absorbed hydrogen in oxidised zircaloy by means of neutron radiography

International Nuclear Information System (INIS)

Grosse, M.; Lehmann, E.; Vontobel, P.; Steinbrueck, M.

2006-01-01

Hydrogen absorbed in steam-oxidised zircaloy can be determined quantitatively by means of neutron radiography. Correlation parameters between the total cross section and hydrogen content as well as oxide layer thickness were determined quantitatively. At H/Zr atomic ratios lower than 1.0, linear correlations between the hydrogen content and total cross section exist. The total cross section of Zr is lower and the effect of the hydrogen is higher in radiography measurements with a cold neutron spectrum than with a thermal spectrum. A Be filter reduces the effects of lower wavelength and epithermal neutrons and extends the linear correlations to higher H/Zr atomic ratios. Due to the better possibilities of background corrections, the neutron image should be detected by a CCD camera for a proper quantitative analysis with a medium spatial resolution of about 0.1 mm. A higher spatial resolution, but larger uncertainties in the quantitative hydrogen determination are achieved by measurements with imaging plates. The effect of oxygen layers on the total cross section is much smaller than the effect of hydrogen. The total cross section measured depends linearly on the oxide layer thickness

Air oxidation of Zircaloy-4, M5 (registered) and ZIRLOTM cladding alloys at high temperatures

International Nuclear Information System (INIS)

Steinbrueck, M.; Boettcher, M.

2011-01-01

The paper presents the results of isothermal and transient oxidation experiments of the advanced cladding alloys M5 (registered) and ZIRLO TM in comparison to Zircaloy-4 in air at temperatures from 973 to 1853 K. Generally, oxidation in air leads to a strong degradation of the cladding material. The main mechanism of this process is the formation of zirconium nitride and its re-oxidation. From the point of view of safety, the barrier effect of the fuel cladding is lost much earlier than during accident transients with a steam atmosphere only. Comparison of the three alloys investigated reveals a qualitatively similar, but quantitatively varying oxidation behavior in air. The mainly parabolic oxidation kinetics, where applicable, is comparable for the three alloys. Strong differences of up to 500% in oxidation rates were observed after transition to linear kinetics at temperatures below 1300 K. The paper presents kinetic rate constants as well as critical times and oxide scale thicknesses at the point of transition from parabolic to linear kinetics.

Control rod studies in small and medium sized fast reactors

International Nuclear Information System (INIS)

John, T.M.; Mohanakrishnan, P.; Mahalakshmi, B.; Singh, R.S.

1988-01-01

Control rods are the primary safety mechanism in the operation of fast reactors. Neutronic parameters associated with the control rods have to be evaluated precisely for studying the behaviour of the reactor under various operating conditions. Control rods are strong neutron absorbers discretely distributed in the reactor core. Accurate estimation of control rod parameters demand, in principle transport theory solutions in exact geometry. But computer codes for such evaluations usually consume exorbitantly large computer time and memory for even a single parameter evaluation. During the design of reactors, evaluation of these parameters will be required for many configurations of control rods. In this paper, the method used at Indira Gandhi Centre for Atomic Research for estimating the parameters associated with control rods is presented. Diffusion theory solutions were used for computations. A scheme using three dimensional geometry represented by triangular meshes and diffusion theory solutions in few energy groups for control rod parameter evaluation is presented. This scheme was employed in estimating the control rod parameters in a 500 Mw(e) fast reactor. Error due to group collapsing is estimated by comparing with 25 group calculations in three dimensions for typical cases. (author). 5 refs, 4 figs, 3 tabs

Reflooding experiments on a 49-rod cluster containing a long 90% blockage

International Nuclear Information System (INIS)

Pearson, K.G.; Cooper, C.A.; Jowitt, D.; Kinneir, J.H.

1983-01-01

A series of reflooding experiments was performed on a model fuel assembly, containing a very severe partial blockage, in the THETIS rig. The assembly comprised 49 full length, electrically heated fuel rod simulators and the blockage was created by attaching thin-walled, preformed swellings to a group of 16 rods. Results are presented for single phase and forced reflooding experiments. The most important findings relate to the improvements in heat transfer created by spacer grids and the nature of the heat transfer processes within the blockage. Spacer grids are shown to improve heat transfer by increasing turbulence and also, when wet, by cooling the steam flowing through them. Liquid penetration evidently deteriorates as the rewetting front approaches the blockage, allowing the steam through the blockage to superheat strongly and giving rise to a late peak in cladding temperature. At low reflooding rates there is a temperature penalty associated with the blockage which becomes increasingly larger as the reflooding rate is reduced. The adequacy of cooling in this very severe blockage becomes questionable when the reflooding rate falls to about 2cm/s. (U.K.)

Texture Of Zircaloy-4 Result Of Beta-Quenching, Cold Rolling And Recrystallization

International Nuclear Information System (INIS)

Futichah; Sulistioso

1998-01-01

Differences of crystallographic texture of zircaloy-4 plate depends on cold working and heat treatment.To determine the change of zircaloy-4 textures, the solid solution treatment process at beta phase which was followed by quenching on water was employed for this sample. The next step was cold rolling until deformation epsilon = 1.62. The specimens were recrystallized at 750 o C, for 2 hours. The result of beta-quench gave a spread and different orientations and the main orientation occurred at (0001)[1010] and (0001)[1120]. Result of cold rolling with epsilon = 1.39 and epsilon 1.62 is the deformation texture at the main orientation of (0001)[1010] with the angle of inclination was around 38 o. However, the result of Recrystallization process on 750 o C for 2 hours gave annealing textures with orientations of (0001)[1120]. It means that the recrystallization process of zircaloy-4 plate can not remove the deformation textures, but can change the crystallographic orientation

CODEX-B4C experiment. Core degradation test with boron carbide control rod

Energy Technology Data Exchange (ETDEWEB)

Hozer, Z; Nagy, I; Windberg, P; Balasko, M; Matus, L; Prokopiev, O; Pinter, A; Horvath, M; Gyenes, Gy [KFKI Atomic Energy Research Institute, Budapest (Hungary); Czitrovszky, A; Nagy, A; Jani, P [Research Institute for Solid State Physics and Optics, Budapest (Hungary)

2003-11-01

The CODEX-B4C bundle test has been successfully performed on 25{sup th} May 2001 in the framework of the COLOSS project of the EU 5{sup th} FWP. The high temperature degradation of a VVER-1000 type bundle with B{sub 4}C control rod was investigated with electrically heated fuel rods. The experiment was carried out according to a scenario selected in favour of methane formation. Degradation of control rod and fuel bundle took place at temperatures {approx}2000 deg C, cooling down of the bundle was performed in steam atmosphere. The gas composition measurement indicated no methane production during the experiment. High release of aerosols was detected in the high temperature oxidation phase. The on-line measured data are collected into a database and are available for code validation and development. (author)

Metallographic Study of the Isothermal Transformation of Beta Phase in Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Oestberg, G

1960-06-15

Observations of the structure of commercial zircaloy-2 have been made in the microscope showing that the high temperature beta phase is transformed isothermally at lower temperatures into alpha plus secondary precipitate. The alpha occurs mainly as Widmanstaetten plates developed by a shear mechanism. The secondary precipitate is formed from the beta - alpha structure at the phase boundary between these phases. This precipitation of particles of secondary phase occurs on account of a eutectoid reaction, alpha also being formed. A time-temperature transformation diagram has been constructed from the observations.

In-cell facility for performing mechanical-property tests on irradiated cladding

International Nuclear Information System (INIS)

Yaggee, F.L.; Haglund, R.C.; Mattas, R.F.

1978-11-01

A new facility was developed for testing cladding sections of LWR fuel rods. This facility and the accompanying test procedures have improved the level of in-cell mechanical-testing capabilities, making them comparable to existing capabilities for unirradiated cladding. The new facility is currently being used to study the susceptibility of irradiated Zircaloy cladding from LWR fuel rods to iodine stress-corrosion cracking. Preliminary testing results indicate a systematic effect of temperature, stress and irradiation on the susceptibility of annealed and stress-relieved Zircaloy-2. Experimental data obtained to date are being used to develop a stress-corrosion cracking model for LWR fuel rod failure. SEM examination of the undisturbed fracture surface of specimens that failed by pinhole leakage provides useful information on crack propagation and morphology

Corrosion and hydriding behaviour of some Zr 2.5 wt% Nb alloys in water, steam and various gases at high temperature

Energy Technology Data Exchange (ETDEWEB)

Dalgaard, S. B.

1962-05-15

Fuel sheaths and pressure tubes in Canadian power reactors are at present made from Zircaloy-2. Mechanical properties of a suitably heat treated Zr 2.5 wt% Nb alloy are superior to those of Zircaloy-2, but any new alloy must have resistance to corrosion and hydriding by the coolant and by the gas that insulates the pressure tube from the cold moderator. Exposed to water at temperatures up to 325{sup o}C, the Zr 2.5 wt% Nb alloy has corrosion resistance acceptable for power reactors. Resistance to air and carbon dioxide is less favourable. Addition of tin, or iron and chromium, to the base alloy have little effect on the corrosion resistance, but the addition of copper reduces corrosion in water and steam to some extent and in air and carbon dioxide to a greater extent. Studies of the effect of heat treatment suggest that the amount of niobium in a solid-solution controls the rate of oxidation and hydriding and that concentration, size and distribution of second phase is of little importance. Initial results obtained in NRX indicate that a thermal flux of 3-7 x 10{sup 13} n/cm{sup 2}/sec has little or no effect on oxidation and hydriding in high temperature water. (author)

Observations on deformation systems in zircaloy-2 deformed at room temperature

International Nuclear Information System (INIS)

Pettersson, K.; Bergqvist, H.

1975-08-01

Different polycrystalline samples of Zircaloy-2 with textures such that the c-axis of most of the grains are oriented near the sheet normal were subjected to loading conditions such that sheet thinning was accomplished. Metallography showed that no twinning was involved. Electron microscopy showed the presence of dislocations which were usually confined to deformation bands. With the help of stereo micrographs the most likely plane of slip was determined to be (1011). The possibility of slip as a means of breaking the oxide film in iodine induced stress corrosion cracking of Zircaloy-2 is briefly discussed. (author)

Review of Current Criteria of Spent Fuel Rod Integrity during Dry Storage

International Nuclear Information System (INIS)

Yang, Yong Sik; Kim, Sun Ki; Bang, Je Geon; Song, Kun Woo

2006-01-01

A PWR spent fuel has been stored in a wet storage pool in Korea. However, the amount of spent fuel is expected to exceed the capacity of a wet storage pool within 10∼15 years. From the early 1970's, a research on the PWR spent fuel dry storage started because the dry storage system has been economical compared with the wet storage system. The dry storage technology for Zircaloy-clad fuel was assessed and licensed in many countries such as USA, Canada, FRG and Switzerland. In the dry storage system, a clad temperature may be higher than in the wet storage system and can reach up to 400 .deg.. A higher clad temperature can cause cladding failures during the period of dry storage, and thus a dry storage related research has essentially dealt with the prevention of clad degradation. It is temperature and rod internal pressure that cause cladding failures through the mechanisms such as clad creep rupture, hydride re-orientation, and stress-corrosion cracking etc.. In this paper, the current licensing criteria are summarized for the PWR spent fuel dry storage system, especially on spent fuel rod integrity. And it is investigated that an application propriety of existing criteria to Korea spent fuel dry storage system

Theoretical and computational studies of entangled rod-coil block copolymer diffusion

Science.gov (United States)

Wang, Muzhou; Alexander-Katz, Alfredo; Olsen, B. D.

2012-02-01

Despite continued interest in the thermodynamics of rod-coil block copolymers for functional nanostructured materials in organic electronics and biomaterials, relatively few studies have investigated the dynamics of these systems which are important for understanding diffusion, mechanics, and self-assembly kinetics. Here, the diffusion of coil-rod-coil block copolymers through entangled melts is simulated using the Kremer-Grest molecular dynamics model, demonstrating that the mismatch between the curvature of the rod and coil blocks results in dramatically slower reptation through the entanglement tube. For rod lengths near the tube diameter, this hindered diffusion is explained by a local curvature-dependent free energy penalty produced by the curvature mismatch, resulting in a rough energy surface as the rod moves along the tube contour. Compared to coil homopolymers which reptate freely along the tube, rod-coil block copolymers undergo an activated diffusion process which is considerably slower as the rod length increases. For large rods, diffusion of the rod through the tube only occurs when the coil blocks occupy straight entanglement tubes, which requires ``arm retraction'' as the dominant relaxation mechanism.

Heat split imbalance study for annular fuel rod

International Nuclear Information System (INIS)

He Xiaojun; Ji Songtao; Zhang Yingchao

2014-01-01

Annular fuel rod has two gaps at inner and outer side. Under irradiation condition, the dimensional change of pellets is always larger than claddings' due to thermal expansion, swelling and densification, and this tends to enlarge the inner gap and reduce the outer gap. The gap size asymmetry must induce heat split imbalance problem that the heat flux will be larger at outer side of the rod. In this work, computer code AFPAC l.0 is used to simulate this heat split imbalance phenomena. The effect of initial gap size, rod inner pressure, roughness of pellets and cladding is studied, the results reveal that: l) Adjusting initial size of both gaps, reducing inner gap and enlarging outer gap could effectively alleviate heat split imbalance problem; 2) Adjusting the initial roughness of pellets and cladding is another effective approach to reducing heat split imbalance; 3) It seems that changing the rod inner pressure has a little effect on solving the heat flux asymmetry problem. (authors)

On-line, in-core measurement of the thermal conductivity of a BWR fuel rod with a tenacious crud deposit

International Nuclear Information System (INIS)

Bennett, Peter

2012-09-01

Several corrosion-related fuel failures in US BWRs have been reported where the failed rods had thick, tenacious crud deposits, including events at River Bend and Browns Ferry. Although investigations did not identify the root cause of these failures, it was noted that there was an industry perception that the level of crud on the fuel in a number of plants - including Browns Ferry - particularly those using NMCA, zinc and moderate to high Fe, was too high from a fuel performance perspective. The exact role of the crud was unknown, but there was a suspicion that some unknown water chemistry condition was responsible for the failures at Browns Ferry. Fuel failures have also occurred in Limerick-1, Cycle 2 and in Vermont Yankee, although the direct role of crud in these cases was not clear. While laboratory measurements have shown that the thermal conductivities of the species comprising the crud are not lower than that of ZrO 2 , the effect of the crud in impeding heat transfer has been implicated in the failure mechanisms. It is believed that steam blanketing (formation of a layer of steam between the rod surface and the crud) may be the cause of failure. Hence, to determine whether crud deposits impede heat transfer and thus cause or contribute to rod failure, it is necessary to measure their thermal conductivity during power operation under representative thermal-hydraulic and water chemistry conditions. The purpose of this test, conducted in the Halden Reactor, was to measure the heat transfer through BWR crud at power. Two test rods were manufactured from segments of a fuel rod irradiated in a commercial BWR to a burn-up of 41 GWd/MTU; one test rod had a thin crud layer (< 5 μm) while the other had a thick layer (> 25 μm). The rods were irradiated under representative thermal-hydraulic and water chemistry conditions (25 kW/m, 275 deg. C, outlet void fraction 4 per cent, 300 - 400 ppb H 2 ). Each rod was instrumented with a cladding elongation detector, and

Mechanical behavior of zircaloy-4 tubes under complexe state of stress

International Nuclear Information System (INIS)

Costa Viana, C.S. da

1980-01-01

The use of zircaloy-4 tubing as cladding material for fuel elements is reviewed with respect to its microstructural, textural and loading conditions. Its anisotropic plastic behaviour is studied through the experimental determination of its yield locus by mechanical testing and Knoop hardness and compared to Hill's anisotropic yield criterion. (Author) [pt

Conceptual design study of Cu bonded steam generator

International Nuclear Information System (INIS)

Chikazawa, Yoshitaka; Konomura, Mamoru

2004-05-01

In phase II of feasibility study of commercialized fast reactor cycle systems of JNC, we make a concept of a sodium cooled reactor without secondary sodium circuits. And a sodium cooled reactor with Cu bonded steam generators is one of promising concept. As the result of FY 2001 study, the construction cost of reactor cooling system with rectangular tube Cu bonded steam generators is 0.71 to 1.23 times as much as that of an ordinary sodium cooled reactor with secondary sodium circuits. In the FY 2003 study, plastic and creep analysis to evaluate life distortion are carried out and inelastic strains and creep fatigue damage are checked for full code compliance. The NNC's crack growth experiments show that there are few possibility to penetrate a crack from the steam tube side to the sodium tube side at the operating temperature. But penetration is observed in a four point bend test at the room temperature, because the notch opens widely in the bend test. In the FY 2004 study, a gas pressurized crack growth experiment is planed to confirm that there is no crack penetration in the condition of operating steam generators. (author)

MICROSTRUCTURE AND MECHANICAL STRENGTH OF SURFACE ODS TREATED ZIRCALOY-4 SHEET USING LASER BEAM SCANNING

Directory of Open Access Journals (Sweden)

HYUN-GIL KIM

2014-08-01

Full Text Available The surface modification of engineering materials by laser beam scanning (LBS allows the improvement of properties in terms of reduced wear, increased corrosion resistance, and better strength. In this study, the laser beam scan method was applied to produce an oxide dispersion strengthened (ODS structure on a zirconium metal surface. A recrystallized Zircaloy-4 alloy sheet with a thickness of 2 mm, and Y2O3 particles of 10 μm were selected for ODS treatment using LBS. Through the LBS method, the Y2O3 particles were dispersed in the Zircaloy-4 sheet surface at a thickness of 0.4 mm, which was about 20% when compared to the initial sheet thickness. The mean size of the dispersive particles was 20 nm, and the yield strength of the ODS treated plate at 500°C was increased more than 65 % when compared to the initial state. This strength increase was caused by dispersive Y2O3 particles in the matrix and the martensite transformation of Zircaloy-4 matrix by the LBS.

The effect of stimulated fission products on the structure and the mechanical properties of zircaloy

International Nuclear Information System (INIS)

Holub, F.

1982-01-01

The objective of investigation was to study the long-term effects of individual simulated fission products on the mechanical properties and the structure of Zircaloy. Tensile Test specimens of Zircaloy were annealed with important simulated fission products at 350 0 C up to 10,000 hours and at higher temperatures (500, 700 0 C) up to 2,000 hours. The principal methods of investigation on annealed Zircaloy specimens were tension tests at room temperature and at 400 0 C, scanning electron microscopy and microprobe technique, X-ray diffraction, X-ray fluorescence, optical metallography. The action of fission products at normal temperatures of reactor operation will give rise to a small enhancement of strength and a small drop of ductility of the fuel cladding material only. At high fuel pin temperatures which may be realized under abnormal operation conditions, some of the fission products potentially will produce detrimental consequences on the integrity of fuel pins. The most effective fission products will be: lanthanum oxide, followed by the earth alkaline oxides and the other rare earth oxides, molybdenum, iodine and cadmium

Comparative Study on the Effects of Boiling, Steaming, Grilling, Microwaving and Superheated Steaming on Quality Characteristics of Marinated Chicken Steak

Science.gov (United States)

Choi, Yun-Sang; Kim, Young-Boong; Jeon, Ki-Hong; Kim, Eun-Mi; Sung, Jung-Min; Kim, Hyun-Wook

2016-01-01

The effects of five different cooking methods (boiling, steaming, grilling, microwaving, and superheated steaming) on proximate composition, pH, color, cooking loss, textural properties, and sensory characteristics of chicken steak were studied. Moisture content and lightness value (L*-value) were higher in superheated steam cooked chicken steak than that of the other cooking treatments such as boiling, steaming, grilling and microwaving cooking (pcooked chicken steak was lower than that in the other cooking treatments (pchicken steak cooked using various methods (p>0.05). Among the sensory characteristics, tenderness score, juiciness score and overall acceptability score were the highest for the superheated steam samples (p0.05). These results show that marinated chicken steak treated with superheated steam in a preheated 250℃ oven and 380℃ steam for 5 min until core temperature reached 75℃ improved the quality characteristics and sensory properties the best. Therefore, superheated steam was useful to improve cooked chicken steak. PMID:27499656

Study on the characteristics of the supersonic steam injector

International Nuclear Information System (INIS)

Abe, Yutaka; Shibayama, Shunsuke

2014-01-01

Steam injector is a passive jet pump which operates without power source or rotating machinery and it has high heat transfer performance due to the direct-contact condensation of supersonic steam flow onto subcooled water jet. It has been considered to be applied to the passive safety system for the next-generation nuclear power plants. The objective of the present study is to clarify operating mechanisms of the steam injector and to determine the operating ranges. In this study, temperature and velocity distribution in the mixing nozzle as well as flow directional pressure distribution were measured. In addition, flow structure in whole of the injector was observed with high-speed video camera. It was confirmed that there were unsteady interfacial behavior in mixing nozzle which enhanced heat transfer between steam flow and water jet with calculation of heat transfer coefficient. Discharge pressure at diffuser was also estimated with a one-dimensional model proposed previously. Furthermore, it was clarified that steam flow did not condense completely in mixing nozzle and it was two-phase flow in throat and diffuser, which seemed to induce shock wave. From those results, several discussions and suggestions to develop a physical model which predicts the steam injectors operating characteristics are described in this paper

Stress corrosion cracking of Zircaloy-4 in non-aqueous iodine solutions

International Nuclear Information System (INIS)

Gomez Sanchez, Andrea V.

2006-01-01

In the present work the susceptibility to intergranular attack and stress corrosion cracking of Zircaloy-4 in different iodine alcoholic solutions was studied. The influence of different variables such as the molecular weight of the alcohols, the water content of the solutions, the alcohol type (primary, secondary or tertiary) and the temperature was evaluated. To determine the susceptibility to stress corrosion cracking the slow strain rate technique was used. Specimens of Zircaloy-4 were also exposed between 0.5 and 300 hours to the solutions without applied stress to evaluate the susceptibility to intergranular attack. The electrochemical behavior of the material in the corrosive media was studied by potentiodynamic polarization tests. It was determined that the active species responsible for the stress corrosion cracking of Zircaloy-4 in iodine alcoholic solutions is a molecular complex between the alcohol and iodine. The intergranular attack precedes the 'true' stress corrosion cracking phenomenon (which is associated to the transgranular propagation of the crack) and it is controlled by the diffusion of the active specie to the tip of the crack. Water acts as inhibitor to intergranular attack. Except for methanolic solutions, the minimum water content necessary to inhibit stress corrosion cracking was determined. This critical water content decreases when increasing the molecular weight of the alcohol. An explanation for this behavior is proposed. The susceptibility to stress corrosion cracking also depends on the type of the alcohol used as solvent. The temperature dependence of the crack propagation rate is in agreement with a thermal activated process, and the activation energy is consistent with a process controlled by the volume diffusion of the active species. (author) [es

Study on flow-induced vibration of the fuel rod in HTTR

International Nuclear Information System (INIS)

Takase, Kazuyuki

1988-03-01

This study was performed in order to investigate flow-induced vibration characteristics of a fuel rod in HTTR (High Temperature engineering Test Reactor) from both an experiment and a numerical simulation. Two kinds of fuel rods were used in this experiment: one was a graphite rod which simulated a specification of the HTTR's fuel rod and the other was an aluminum rod whose weight was a half of the graphite one. The experiment was carried out up to Re = 31000 using air at room temperature and pressure. Air flowed downstream in an annular passage which consisted of the fuel rod and the graphite channel. Numerical simulations by fluid and frequency equations were also carried out. Numerical and experimental results were then compared. The following conclusions were drived: (1) The fuel rod amplitudes increase with the flow rate and with a decrease of the fuel rod weight. (2) The fuel rod amplitudes are obtained by δ/De = 2.22 x 10 -10 Re 1.43 , 9000 ≤ Re ≤ 31000, where δ is a vibration amplitude, De is a hydraulic diameter and Reis Reynolds number. (3) The fuel rod frequencies shift from lower natural frequency to higher as the flow rate increases. (4) The flow-induced vibration behavior of the fuel rod can simulate well by simultaneous equations which used the turbulence model for fluid and the mass model for vibration of the fuel rod. (author)

Investigation of Zircaloy-2 oxidation model for SFP accident analysis

Energy Technology Data Exchange (ETDEWEB)

Nemoto, Yoshiyuki, E-mail: nemoto.yoshiyuki@jaea.go.jp [Japan Atomic Energy Agency, 2-4 Shirakata, Ohaza, Tokai-mura, Naka-gun, Ibaraki, 319-1195 (Japan); Kaji, Yoshiyuki; Ogawa, Chihiro; Kondo, Keietsu [Japan Atomic Energy Agency, 2-4 Shirakata, Ohaza, Tokai-mura, Naka-gun, Ibaraki, 319-1195 (Japan); Nakashima, Kazuo; Kanazawa, Toru; Tojo, Masayuki [Global Nuclear Fuel – Japan Co., Ltd., 2-3-1, Uchikawa, Yokosuka-shi, Kanagawa, 239-0836 (Japan)

2017-05-15

The authors previously conducted thermogravimetric analyses on Zircaloy-2 in air. By using the thermogravimetric data, an oxidation model was constructed in this study so that it can be applied for the modeling of cladding degradation in spent fuel pool (SFP) severe accident condition. For its validation, oxidation tests of long cladding tube were conducted, and computational fluid dynamics analyses using the constructed oxidation model were proceeded to simulate the experiments. In the oxidation tests, high temperature thermal gradient along the cladding axis was applied and air flow rates in testing chamber were controlled to simulate hypothetical SFP accidents. The analytical outputs successfully reproduced the growth of oxide film and porous oxide layer on the claddings in oxidation tests, and validity of the oxidation model was proved. Influence of air flow rate for the oxidation behavior was thought negligible in the conditions investigated in this study. - Highlights: •An oxidation model of Zircaloy-2 in air environment was developed. •The oxidation model was validated by the comparison with oxidation tests using long cladding tubes in hypothetical spent fuel pool accident condition. •The oxidation model successfully reproduced the typical oxidation behavior in air.

The anisotropic creep behaviour of zircaloy-4 fuel cladding at 1073 K

International Nuclear Information System (INIS)

Rosinger, H.E.; Bowden, J.; Shewfelt, R.S.W.

1982-04-01

The anisotropy coefficients (F, G and H) of Hill's equation, suitably modified for creep deformation, have been determined for Zircaloy-4 fuel cladding from steady-state creep tests at an elevated temperature. Creep specimens were subjected to both uniaxial and biaxial loads (via internal pressure) at 1073 K and the strain measured concurrently in the axial and tangential directions. It has been found that Zircaloy-4 fuel cladding is almost, but not completely, isotropic at 1073 K; the values of F, G and H are 0.57, 0.48 and 0.45 respectively

RODSWELL: a computer code for the thermomechanical analysis of fuel rods under LOCA conditions

International Nuclear Information System (INIS)

Casadei, F.; Laval, H.; Donea, J.; Jones, P.M.; Colombo, A.

1984-01-01

The code calculates the variation in space and time of all significant fuel rod variables, including fuel, gap and cladding temperature, fuel and cladding deformation, cladding oxidation and rod internal pressure. The code combines a transient 2-dimensional heat conduction code and a 1-dimensional mechanical model for the cladding deformation. The first sections of this report deal with the heat conduction model and the finite element discretization used for the thermal analysis. The mechanical deformation model is presented next: modelling of creep, phase change and oxidation of the zircaloy cladding is discussed in detail. A model describing the effect of oxidation and oxide cracking on the mechanical strength of the cladding is presented too. Next a mechanical restraint model, which allows the simulation of the presence of the neighbouring rods and is particularly important in assessing the amount of channel blockage during a transient, is presented. A description of the models used for the coolant conditions and for the power generation follows. The heat source can be placed either in the fuel or in the cladding, and direct or indirect clad heating by electrical power can be simulated. Then a section follows, dealing with the steady-state and transient types of calculation and with the automatic variable time step selection during the transient. The last sections deal with presentation of results, graphical output, test problems and an example of general application of the code

Steam foam studies in the presence of residual oil

Energy Technology Data Exchange (ETDEWEB)

Hutchinson, D.A.; Demiral, B.; Castanier, L.M.

1992-05-01

The lack of understanding regarding foam flow in porous media necessitates further research. This paper reports on going work at Stanford University aimed at increasing our understanding in the particular area of steam foams. The behavior of steam foam is investigated with a one dimensional (6 ft. {times} 2.15 in.) sandpack under residual oil conditions of approximately 12 percent. The strength of the in-situ generated foam, indicated by pressure drops, is significantly affected by injection procedure, slug size, and steam quality. The surfactant concentration effect is minor in the range studied. In the presence of residual oil the simultaneous injection of steam and surfactant fails to generate foam in the model even though the same procedure generates a strong foam in the absence of oil. Nevertheless when surfactant is injected as a slug ahead of the steam using a surfactant alternating (SAG) procedure, foam is generated. The suggested reason for the success of SAG is the increased phase mixing that results from steam continually having to reestablish a path through a slug of surfactant solution.

Microstructure and crystallographic texture evolution during TIG welding of zircaloy-2 material

International Nuclear Information System (INIS)

Jha, S.K.; Singh, R.P.; Singh, V.K.; Ramanathan, R.; Samjdar, I.; Srivastava, D.; Tewari, R.; Dey, G.K.

2005-01-01

Zirconium and its alloys are extensively used as structural materials in nuclear reactors, because of better neutron economy, good corrosion resistance in water and good mechanical properties at operating temperature. Zircaloy-2 and zircaloy-4 are widely used in both pressurized water reactors (PWR) and boiling water reactors (BWR) as fuel cladding materials and as calandria tube and pressure tube materials in pressurized heavy water reactors (PHWR). The satisfactory performance and the life of the reactor components depend mainly upon their mechanical properties, corrosion properties and dimensional stability in the reactor condition, which are strong function of metallurgical parameters such as microstructure and texture. Therefore, for best performance of the reactor components these parameters are optimized during their fabrication. The microstructure and texture of the zircaloy-2 components are expected to get modified during the welding of the components. In this study the evolution of the microstructure and texture has been investigated as a function of the welding parameters. Heat input was varied the current and welding time. A variety of analytical techniques have been applied for the study on microstructure and texture of the welds. Optical microscopy and electron microscopy were used to evaluate the detailed microstructure. X-ray diffraction (XRD) was used investigate the crystallographic textures among the base metal, heat affected zone and fusion zone. Particular attention was focused on the determination of microtexture in weld by using electron backscatter diffraction (EBSD) technique. After that, an effort was put to compare the results of X-ray macro-texture and EBS-microtexture. (author)

The effect of zinc addition on PWR corrosion product deposition on zircaloy-4

International Nuclear Information System (INIS)

Walters, W.S.; Page, J.D.; Gaffka, A.P.; Kingsbury, A.F.; Foster, J.; Anderson, A.; Wickenden, D.; Henshaw, J.; Zmitko, M.; Masarik, V.; Svarc, V.

2002-01-01

During the period 1995 to 2001 a programme of loop irradiation tests have been performed to confirm the effectiveness of zinc additions on PWR circuit chemistry and corrosion. The programme included two loop irradiation experiments, and subsequent PIE; the experiments were a baseline test (no added zinc) and a test with added zinc (10 ppb). This paper addresses the findings regarding corrosion product deposition and activation on irradiated Zircaloy-4 surfaces. The findings are relevant to overall corrosion of the reactor primary circuit, the use of zinc as a corrosion inhibitor, and activation and transport of corrosion products. The irradiation experience provides information on the equilibration of the loop chemistry, with deliberate injection of zinc. The PIE used novel and innovative techniques (described below) to obtain samples of the oxide from the irradiated Zircaloy. The results of the PIE, under normal chemistry and zinc chemistry, indicate the effect of zinc on the deposition and activation of corrosion products on Zircaloy. It was found that corrosion product deposition on Zircaloy is enhanced by the addition of zinc (but corrosion product deposition on other materials was reduced in the presence of zinc). Chemical analysis and radioisotope gamma counting results are presented, to interpret the findings. A computer model has also been used to simulate the corrosion product deposition and activation, to assist in the interpretation of the results. (authors)

Experimental fretting-wear studies of steam generator materials

International Nuclear Information System (INIS)

Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

1994-01-01

Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally-derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances and tube support geometries have been studied. As well, the effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short- and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is appropriate correlating parameter for impact-sliding interaction

Reliability study: steam generation and distribution system, Portsmouth Gaseous Diffusion Plant

International Nuclear Information System (INIS)

Baker, F.E.; Davis, E.L.; Dent, J.T.; Walters, D.E.; West, R.M.

1982-10-01

A reliability study for determining the ability of the Steam Generation and Distribution System to provide reliable and adequate service through the year 2000 has been completed. This study includes an evaluation of the X-600 Steam Plant and the steam distribution system. The Steam Generation and Distribution System is in good overall condition, but to maintain this condition, the reliability study team made twelve recommendations. Eight of the recommendations are for repair or replacement of existing equipment and have a total estimated cost of $540,000. The other four recommendations are for additional testing, new procedure implementation, or continued investigations

Experiment studies of fuel rod vibration in coolant flow for substantiation of vibration stability of fuel rods with no fretting-wear

International Nuclear Information System (INIS)

Egorov, Yu. V.; Afanasiev, A. V.; Makarov, V. V.; Matvienko, I. V.

2013-01-01

For substantiation of vibration stability it is necessary to determine the ultimate permissible vibration levels which do not cause fretting, to compare them with the level of fuel rod vibration caused by coolant flow. Another approach is feasible if there is experience of successful operation of FA-prototypes. In this case in order to justify vibration stability it may be sufficient to demonstrate that the new element does not cause increased vibration of the fuel rod. It can be done by comparing the levels of hydro-dynamic fuel rod vibration and FA new designs. Program of vibration tests of TVS-2M model included studies of forced oscillations of 12 fuel rods in the coolant flow in the spans containing intensifiers, in the reference span without intensifiers, in the lower spans with assembled ADF and after its disassembly. The experimental results for TVS-2M show that in the spans with intensifier «Sector run» the level of movements is 6% higher on the average than in the span without intensifiers, in the spans with intensifier «Eddy» it is 2% higher. The level of fuel rod vibration movements in the spans with set ADF is 2 % higher on the average than without ADF. During the studies of TVS-KVADRAT fuel rod vibration, the following tasks were solved: determination of acceleration of the middle of fuel rod spans at vibration excited due to hydrodynamics; determination of influence of coolant thermal- hydraulic parameters (temperature, flowrate, dynamic pressure) on fuel rod vibration response; determination of influence of span lengths on the vibration level. Conclusions: 1) The vibration tests of the full-scale model of TVS-2M in the coolant flow showed that the new elements of TVS-2M design (intensifiers of heat exchange and ADF) are not the source of fuel rod increased vibration. Considering successful operation of similar fuel rod spans in the existing TVS-2M design, vibration stability of TVS-2M fuel rods with new elements is ensured on the mechanism of

Simulated LOCA Test and Characterization Study Related to High Burn-Up Issue

International Nuclear Information System (INIS)

Park, D. J.; Jung, Y. I.; Choi, B. K.; Park, S. Y.; Kim, H. G.; Park, J. Y.

2012-01-01

For the safety evaluation of fuel cladding during the injection of emergency core coolant, simulated Loss-of-coolant accident (LOCA) test was performed by using Zircaloy-4 fuel cladding samples. Zircaloy-4 tube samples with and without prehydring were oxidized in a steam environment with the test temperature of 1200 .deg. C. Prehydrided cladding was prepared from as-fabricated Zircaloy-4 to study the effects of hydrogen on mechanical properties of cladding during high temperature oxidation and quench conditions. In order to measure the ductility of the tube samples embrittled by quenching water, ring compression test was carried out by using 8 mm ring sample sectioned from oxidized tube sample and microstructural analysis was also performed after simulated LOCA test. The results showed that hydrogen increases oxygen solubility and pickup rate in the beta layer. This reduces ductility of prehydrided fuel cladding compared with as-fabricated cladding. Trend in ductility decrease for prehydrided sample under simulated LOCA condition was very similar with data obtained from tests conducted using irradiated high burn-up fuel claddings

Study of liquid phase formation kinetics due to solid/solid chemical interaction and its model. Application to the Zircaloy/Inconel

International Nuclear Information System (INIS)

Garcia, E.A.; Denis, A.

1990-01-01

A description is made of the chemical interaction between Inconel spacing grids and the Zircaloy of the sheaths. Experiments performed at 1000, 1100 and 1200 deg C with base Zircaloy and with a previously formed layer of ZrO 2 , show that the kinetics is parabolic. The difference between both types of experiments is that the oxide layer delays the initiation of the Inconel-Zry interaction. A model is presented, for the description of the solid/solid interaction, which leads to the formation of eutectic that is liquid at the experiment temperature. Also a model, which represents the oxide layer dissolution and predicts the instant in which it disappears completely, is presented. (Author) [es

PMK-2. Experimental study on steam generator behaviour

Energy Technology Data Exchange (ETDEWEB)

Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

1995-12-31

The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

PMK-2. Experimental study on steam generator behaviour

Energy Technology Data Exchange (ETDEWEB)

Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

1996-12-31

The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

A study on improving the performance of steam generator using thermal analysis

International Nuclear Information System (INIS)

Li, Zhen Zhe; Heo, Kwang Su; Choi, Jun Hoo; Seol, Seoung Yun

2008-01-01

Steam generation mechanism is the key technology of domestic steam cleaner. Not only weight and price of steam cleaner but also the performance of steam generation mechanism must be considered to improve the competitive power of the products. In order to find out the mechanism which can be used to improve the performance of steam generator, the process of steam generation was studied at first. In the following step, possibility of control, safety of mechanism and etc were compared about the two candidated steam generation mechanism. Finally, the merit and drawback of each mechanism were summarized

Axial distribution of deformation in the cladding of pressurized water reactor fuel rods in a loss-of-coolant accident

International Nuclear Information System (INIS)

Rose, K.M.; Mann, C.A.; Hindle, E.D.

1979-01-01

In the event of a loss-of-coolant accident in a pressurized water reactor, the cladding of the fuel rods would undergo a temperature excursion while being subject to tensile hoop stress. The deformation behavior of 470-mm lengths of Zircaloy-4 fuel cladding has been studied experimentally; under a range of stress levels in the high-alpha range of zirconium (600 to 850 0 C), diametral strains of up to 70% were observed over the greater part of their length. A negative-feedback mechanism is suggested, based on the reduction of secondary creep rate following cooling by enhanced heat loss at swelling areas. An approximate analysis based on this mechanism was found to be in reasonable agreement with the experimental results. A computer modeling code is being developed to predict cladding deformation under realistic conditions

Axial distribution of deformation in the cladding of pressurized water reactor fuel rods in a loss-of-coolant accident

Energy Technology Data Exchange (ETDEWEB)

Rose, K.M.; Mann, C.A.; Hindle, E.D.

1979-12-01

In the event of a loss-of-coolant accident in a pressurized water reactor, the cladding of the fuel rods would undergo a temperature excursion while being subject to tensile hoop stress. The deformation behavior of 470-mm lengths of Zircaloy-4 fuel cladding has been studied experimentally; under a range of stress levels in the high-alpha range of zirconium (600 to 850/sup 0/C), diametral strains of up to 70% were observed over the greater part of their length. A negative-feedback mechanism is suggested, based on the reduction of secondary creep rate following cooling by enhanced heat loss at swelling areas. An approximate analysis based on this mechanism was found to be in reasonable agreement with the experimental results. A computer modeling code is being developed to predict cladding deformation under realistic conditions.

Reactor physics studies in the steam flooded GCFR-Phase II critical assembly

International Nuclear Information System (INIS)

Bhattacharyya, S.K.

1978-08-01

A possible accident scenario in a Gas-Cooled Fast Reactor (GCFR) is the leakage of secondary steam into the core. Considerable analytical effort has gone into the study of the effects of such an accidental steam entry. The work described represents the first full scale experimental study of the steam-entry phenomenon in GCFRs. The reference GCFR model used for the study was the benchmark GCFR Phase II assembly, and polyethylene foam was used to provide a very homogeneous steam simulation. The reactivity worth of steam entry was measured for three different steam densities. In addition, a set of integral physics parameters were measured in the largest steam density (0.008 g/cm 3 ) configuration. The corresponding parameters were also measured in dry reference GCFR critical assembly for comparison. The experiments were analyzed using ENDF/B-IV data and two-dimensional diffusion theory methods. As in earlier GCFR critical experiments analysis, the Benoist method was used to treat the problem of neutron streaming

Contribution to the description of the absorber rod behavior in severe accident conditions: An experimental investigation of the Ag–Zr phase diagram

Energy Technology Data Exchange (ETDEWEB)

Decreton, A. [Institut de Radioprotection et Sureté Nucléaire, B.P. 3, 13115 Saint Paul-lez-Durance Cedex (France); Benigni, P.; Rogez, J.; Mikaelian, G. [IM2NP, UMR7334, CNRS, Aix-Marseille Université, Campus de Saint Jérôme, Avenue Escadrille Normandie Niémen – Case 251, 13397 Marseille Cedex 20 (France); Barrachin, M., E-mail: marc.barrachin@irsn.fr [Institut de Radioprotection et Sureté Nucléaire, B.P. 3, 13115 Saint Paul-lez-Durance Cedex (France); Lomello-Tafin, M.; Antion, C.; Janghorban, A. [Laboratoire SYMME, Polytech Annecy Chambéry – Université de Savoie, BP. 80439, 74944 Annecy-Le-Vieux Cedex (France); Fischer, E. [Université Grenoble Alpes, CMTC, SIMAP, 38000 Grenoble (France)

2015-10-15

Most pressurized water reactor (PWR) absorber rods are composed of an Ag–In–Cd (SIC) alloy inside a stainless steel (SS) cladding, themselves inserted into a Zircaloy tube. During a severe accident, the SIC alloy which melts at 800 °C does not practically interact with SS. However, the cladding failure results from its internal pressurization and its eutectic interaction with Zircaloy and occurs at temperatures greater than 1200 °C. The subsequent interaction between the SIC melt and the Zircaloy has a strong impact on the quantities of aerosols released into the primary circuit and finally on the iodine chemistry. Accurate knowledge of the Ag–Zr system is a prerequisite to address this issue. Within this concern, our experimental work is focused both on the investigation of the Ag–Zr phase diagram and on the determination of the thermodynamic properties of the intermetallic compounds in the system. Two intermetallic compounds (AgZr and AgZr{sub 2}) were identified. Ag–Zr cast alloys with a Ag/Zr ratio of 1:1 elaborated using an arc-melting furnace, once annealed, contained only a single phase AgZr. From metallographic observations, it appears that AgZr{sub 2} likely forms by the peritectic reaction from liquid and the bcc (βZr) phase. The partial enthalpies of solution of silver and zirconium in aluminum were experimentally determined at 723 °C in order to determine the enthalpies of formation of the intermetallic compounds. For silver solution calorimetry in aluminum bath, our measurements were successful and in agreement with the previous data. Yet, this study shows that liquid aluminum should not be used as a solvent for zirconium below 1000 °C.

Irradiation creep and growth behavior of Zircaloy-4 inner shell of HANARO

Energy Technology Data Exchange (ETDEWEB)

Chung, Jong-Ha; Cho, Yeong-Garp; Kim, Jong-In [Korea Atomic Energy Research Inst., Daejeon (Korea, Republic of)

2012-03-15

The inner shell of the reflector vessel of HANARO was made of Zircaloy-4 rolled plate. Zircaloy-4 rolled plate shows highly anisotropic behavior by fast neutron irradiation. This paper describes the analysis method for the irradiation induced creep and growth of the inner shell of HANARO. The anisotropic irradiation creep behavior was modeled as uniaxial strain-hardening power law modified by Hill's stress potential and the anisotropic irradiation growth was modeled by using volumetric swelling with anisotropic strain rate. In this study, the irradiation induced creep and growth behavior of the inner shell of the HANARO reflector vessel was re-evaluated. The rolling direction, the fast neutron flux, and the boundary conditions were applied with the same conditions as the actual inner shell. Analysis results show that deformation of the inner shell due to irradiation does not raise any problem for the lifetime of HANARO. (author)

Process and equipment for locating defective fuel rods of a reactor fuel element

International Nuclear Information System (INIS)

Jester, A.; Honig, H.

1977-01-01

By this equipment, well-known processes for determining defective fuel rods of a reactor fuel element are improved in such a fashion that defective fuel rods can be located individually, so that it is possible to replace them. The equipment consists of a cylindrical test vessel open above, which accommodates the element to be tested, so that an annular space is left between the latter's external circumference and the wall of the vessel, and so that the fuel rods project above the vessel. A bell in the shape of a frustrum of a cone is inverted over the test vessel, which has an infra-red measuring equipment at a certain distance above the tops of the fuel rods. The fuel element to be tested together with the test vessel and hood are immersed in a basin full of water, which displaces water by means of gas from the hood. The post-shutdown heat increases the temperature in the water space of the test vessel, which is stabilised at 100 0 C. In each defective fuel rod the water which has penetrated the defective fuel rod previously, or does so now, starts to boil. The steam rising in the fuel rod raises the temperature of the defective fuel rod compared to all the sound ones. The subsequent measurement easily determines this. Where one can expect interference with the measurement by appreciable amounts of gamma rays, the measuring equipment is removed from the path of radiation by mirror deflection in a suitably shaped measuring hood. (FW) [de

Plastic behaviour of Zircaloy-4 in the temperature range 77-1000 K

International Nuclear Information System (INIS)

Derep, J.L.; Ibrahim, S.; Rouby, D.; Fantozzi, G.; Gobin, P.

1979-01-01

Tensile tests were carried out on Zircaloy-4 over a temperature range 77-1000 K. So, we have determined the flow stress variations as a function of temperature and strain rate. Two thermally activated zones were observed between about 77 and 600 K, a plateau stress between 600 and 700 K and an other thermally activated zone above 700 K. The various mechanisms which can be responsible for the thermally activated and athermal zones are discussed in the light of experimental results. The mechanical behaviour of Zircaloy-4 appears similar to the zirconium-oxygen alloys one. (orig.) [de

Temperature effect on Zircaloy-4 stress corrosion cracking

International Nuclear Information System (INIS)

Farina, Silvia B.; Duffo, Gustavo S.; Galvele, Jose R.

1999-01-01

Stress corrosion cracking (SCC) susceptibility of Zircaloy-4 alloy in chloride, bromide and iodide solutions with variables as applied electrode potential, deformation rate and temperature have been studied. In those three halide solutions the susceptibility to SCC is only observed at potentials close to pitting potential, the crack propagation rate increases with the increase of deformation rate, and that the temperature has a notable effect only for iodide solutions. For chloride and bromide solutions and temperatures ranging between 20 to 90 C degrees it was not found measurable changes in crack propagation rates. (author)

Aspects of welding of zircaloy thin tube to end plugin the experimental welding facility of fuel element fabrication laboratory

International Nuclear Information System (INIS)

Shafy, M.; El-Hakim, E.

1997-01-01

The work was achieved within the scope of developing egyptian nuclear fuel fabrication laboratory in inshas. It showed the results of developing a welding facility for performing a qualified zircaloy-2 and 4 thin tubes to end weld joints. The welding chamber design was developed to get qualified weld for both PWR and CANDU fuel rod configurations. Experimental works for optimizing the welding parameters of tungsten inert gas (TIG) welding and electron beam (EB) welding processes were achieved. The ld penetration deeper than the wall tube thickness can be obtained for qualified end plug weld joints. It recommended to use steel compensating block for radiographic inspection of end plug weld joints. The predominate defects that can be expected in end plug weld joints, are lack of penetration and cavity. The microstructure of the fusion zone and heat affected zones are Widmanstaetten structure and its grain size is drastically sensible to the heat generation and removal of arc welding. 16 figs

Steam relief valve control system for a nuclear reactor

International Nuclear Information System (INIS)

Torres, J.M.

1976-01-01

Described is a turbine follow system and method for Pressurized Water Reactors utilizing load bypass and/or atmospheric dump valves to provide a substitute load upon load rejection by bypassing excess steam to a condenser and/or to the atmosphere. The system generates a variable pressure setpoint as a function of load and applies an error signal to modulate the load bypass valves. The same signal which operates the bypass valves actuates a control rod automatic withdrawal prevent to insure against reactor overpower

An operational 150 kV microfocus rod anode X-ray system for nondestructive testing

International Nuclear Information System (INIS)

Fontijn, E.A.

1978-01-01

This paper describes an operational state of the art 150 kV microfocus rod anode X-ray system having ultra-high radiographic resolution capabilities. A cocal spot size of 0.050 mm is provided. Heretofore unattainable long rod anode lengths coupled with very small diameters are now possible using mini-magnetic lens technology. Over-all rod anode diameters as small as 9 mm with useful lengths of 1 m or more are possible, permitting panoramic inspections where previously only lower resolution radioisotope radiographic techniques were possible. Radiographic sensitivity of better than 1% has been reported with film-focal-distances on the order of 8 mm through 3 mm of steel. The system has been successfully applied to steam generator and heat exchanger tube-to-tubesheet weldments in both Europe and the USA. Other application areas include marine and aircraft jet engine inspection and numerous other applications where high reliability requirements indicate the use of a ultra-sensitive radiographic technique as is routinely demonstrated with the 150 kV Microfocus Rod Anode X-ray System. (orig.) [de

A nodalization study of steam separator in real time simulation

International Nuclear Information System (INIS)

Horugshyang, Lein; Luh, R.T.J.; Zen-Yow, Wang

1999-01-01

The motive of this paper is to investigate the influence of steam separator nodalization on reactor thermohydraulics in terms of stability and level response. Three different nodalizations of steam separator are studied by using THEATRE and REMARK Code in a BWR simulator. The first nodalization is the traditional one with two nodes for steam separator. In this nodalization, the steam separation is modeled in the outer node, i.e., upper downcomer. Separated steam enters the Steen dome node and the liquid goes to the feedwater node. The second nodalization is similar to the first one with the steam separation modeled in the inner node. There is one additional junction connecting steam dome node and the inner node. The liquid fallback junction connects the inner node and feedwater node. The third nodalization is a combination of the former two with an integrated node for steam separator. Boundary conditions in this study are provided by a simplified feedwater and main steam driver. For comparison purpose, three tests including full power steady state initialisation, recirculation pumps runback and reactor scram are conducted. Major parameters such as reactor pressure, reactor level, void fractions, neutronic power and junction flows are recorded for analysis. Test results clearly show that the first nodalization is stable for steady state initialisation. However it has too responsive level performance in core flow reduction transients. The second nodalization is the closest representation of real plant structure, but not the performance. Test results show that an instability occurs in the separator region for both steady state initialisation and transients. This instability is caused by an unbalanced momentum in the dual loop configuration. The magnitude of the oscillation reduces as the power decreases. No superiority to the other nodalizations is shown in the test results. The third nodalization shows both stability and responsiveness in the tests. (author)