Combustion of Corn Stover Bales in a Small 146-kW Boiler

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Joey Villeneuve

2011-07-01

Full Text Available Spring harvested corn stover was used for direct combustion in a 146 kW dual chamber boiler designed for wood logs. Stover had a very low moisture content (6.83 ± 0.17%, a gross calorific value (GCV of 18.57 MJ/kg of dry matter (±0.32 MJ/kg DM and an ash content of 5.88% (±1.15%. Small stover bales (8.83 ± 0.90 kg were placed manually in the upper combustion chamber at a rate of 10.5 to 12.8 kg/h over a 24-h period, with three replications, and compared to a control wood combustion trial (12.1 kg/h during 24 h. The overall heat transfer efficiency for stover was lower than for wood (57% vs. 77%. Stover bales produced on average 7.5% ash which included about 2% of unburned residues while wood produced 1.7% ash. CO gas emissions averaged 1324 mg/m³ for stover (118 mg/m³ for wood. The corn stover showed a good calorific potential, but it would have to be densified and the boiler should be modified to improve airflow, completeness of combustion and handling of the large amount of ash formed.

Assesment of PM2.5 emission from corn stover burning determining in chamber combustion

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Hafidawati; Lestari, P.; Sofyan, A.

2018-04-01

Chamber measurement were conducted to determine Particulate Matter (PM2.5) emission from open burning of corn straw at Garut District, West Java. The of this study is to estimate the concentration of PM2.5 for two types of corn (corncobs and cornstover) for five varieties (Bisma, P29, NK, Bisma, NW). Corn residues were collected and then burned in the chamber combustion. The chamber was designed to simulate the burning in the field, which was observed in the field experiment that meteorological condition was calm wind. The samples were collected using a minivol air sampler. The assessment results of PM2.5 concentrations (mg/m3) from open burning experiment in the chamber for five varieties of corn cobs (Bisma, P29, NK, Bisi, NW) was 9.187; 2.843; 7.409; 3.781; 1.895 respectively. Concentration for corn stover burn was 2.060; 5.283; 4.048; 5.306 and 5.697 respectively. Fluctuations in the value of concentration among these varieties reflect variations in combustion conditions (combustion efficiency) and other parameters including water content, biomass conditions and the meteorological conditions. The combustion efficiency (MCE) of the combustion chamber simulation of corncobs ia lower than the MCE of corn stover, that the concentration PM2.5 more emitted from the burning of corn stover. The results of this study presented provide useful information for the development of local emission factors for PM2.5 from open burning of corn stover in Indonesia.

Vertical Distribution of Structural Components in Corn Stover

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Jane M. F. Johnson

2014-11-01

Full Text Available In the United States, corn (Zea mays L. stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10% greater at grain harvest than at physiological maturity, but harvestable biomass was about 25% less due to stalk breakage. Gross heating density above the ear averaged 16.3 ± 0.40 MJ kg−1, but with an alkalinity measure of 0.83 g MJ−1, slagging is likely to occur during gasification. Assuming a stover harvest height of 10 cm, the estimated ethanol yield would be >2500 L ha−1, but it would be only 1000 L ha−1 if stover harvest was restricted to the material from above the primary ear. Vertical composition of corn stover is relatively uniform; thus, decision on cutting height may be driven by agronomic, economic and environmental considerations.

Vertical distribution of structural components in corn stover

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Jane M. F. Johnson; Douglas L. Karlen; Garold L. Gresham; Keri B. Cantrell; David W. Archer; Brian J. Wienhold; Gary E. Varvel; David A. Laird; John Baker; Tyson E. Ochsner; Jeff M. Novak; Ardell D. Halvorson; Francisco Arriaga; David T. Lightle; Amber Hoover; Rachel Emerson; Nancy W. Barbour

2014-11-01

In the United States, corn (Zea mays L.) stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk) that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10% greater at grain harvest than at physiological maturity, but harvestable biomass was about 25% less due to stalk breakage. Gross heating density above the ear averaged 16.3 ± 0.40 MJ kg?¹, but with an alkalinity measure of 0.83 g MJ?¹, slagging is likely to occur during gasification. Assuming a stover harvest height of 10 cm, the estimated ethanol yield would be >2500 L ha?¹, but it would be only 1000 L ha?¹ if stover harvest was restricted to the material from above the primary ear. Vertical composition of corn stover is relatively uniform; thus, decision on cutting height may be driven by agronomic, economic and environmental considerations.

Recovery of arabinan in acetic acid-catalyzed hydrothermal pretreatment on corn stover

DEFF Research Database (Denmark)

Xu, Jian; Hedegaard, Mette Christina; Thomsen, Anne Belinda

2009-01-01

Acetic acid-catalyzed hydrothermal pretreatment was done on corn stover under 195 °C, 15 min with the acetic acid ranging from 5 × 10−3 to 0.2 g g−1 corn stover. After pretreatment, the water-insoluble solids (WISs) and liquors were collected respectively. Arabinan recoveries from both WIS...... and liquors were investigated. The results indicate that there was no detectable arabinan left in the WIS when the acetic acid of 0.1 and 0.2 g g−1 corn stover were used in the pretreatment. The arabinan contents in the other WISs were not more than 10%. However, the arabinan found in the liquors...... was not covering the amount of arabinan released from the raw corn stover. For the arabinan recovery from liquor fractions, the highest of 43.57% was obtained by the pretreatment of acetic acid of 0.01 g g−1 of corn stover and the lowest was only 26.77% when the acetic acid of 0.2 g g−1 corn stover was used...

Enhancing the enzymatic hydrolysis of corn stover by an integrated wet-milling and alkali pretreatment.

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He, Xun; Miao, Yelian; Jiang, Xuejian; Xu, Zidong; Ouyang, Pingkai

2010-04-01

An integrated wet-milling and alkali pretreatment was applied to corn stover prior to enzymatic hydrolysis. The effects of NaOH concentration in the pretreatment on crystalline structure, chemical composition, and reducing-sugar yield of corn stover were investigated, and the mechanism of increasing reducing-sugar yield by the pretreatment was discussed. The experimental results showed that the crystalline structure of corn stover was disrupted, and lignin was removed, while cellulose and hemicellulose were retained in corn stover by the pretreatment with 1% NaOH in 1 h. The reducing-sugar yield from the pretreated corn stovers increased from 20.2% to 46.7% when the NaOH concentration increased from 0% to 1%. The 1% NaOH pretreated corn stover had a holocellulose conversion of 55.1%. The increase in reducing-sugar yield was related to the crystalline structure disruption and delignification of corn stover. It was clarified that the pretreatment significantly enhanced the conversion of cellulose and hemicellulose in the corn stover to sugars.

Characteristics of Corn Stover Pretreated with Liquid Hot Water and Fed-Batch Semi-Simultaneous Saccharification and Fermentation for Bioethanol Production

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Li, Xuezhi; Lu, Jie; Zhao, Jian; Qu, Yinbo

2014-01-01

Corn stover is a promising feedstock for bioethanol production because of its abundant availability in China. To obtain higher ethanol concentration and higher ethanol yield, liquid hot water (LHW) pretreatment and fed-batch semi-simultaneous saccharification and fermentation (S-SSF) were used to enhance the enzymatic digestibility of corn stover and improve bioconversion of cellulose to ethanol. The results show that solid residues from LHW pretreatment of corn stover can be effectively converted into ethanol at severity factors ranging from 3.95 to 4.54, and the highest amount of xylan removed was approximately 89%. The ethanol concentrations of 38.4 g/L and 39.4 g/L as well as ethanol yields of 78.6% and 79.7% at severity factors of 3.95 and 4.54, respectively, were obtained by fed-batch S-SSF in an optimum conditions (initial substrate consistency of 10%, and 6.1% solid residues added into system at the prehydrolysis time of 6 h). The changes in surface morphological structure, specific surface area, pore volume and diameter of corn stover subjected to LHW process were also analyzed for interpreting the possible improvement mechanism. PMID:24763192

Assessment of the Nutritive Value of Whole Corn Stover and Its Morphological Fractions

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H. Y. Li

2014-02-01

Full Text Available This study investigated the chemical composition and ruminal degradability of corn stover in three maize-planting regions in Qiqihaer, Heilongjiang Province, China. The whole stover was separated into seven morphological fractions, i.e., leaf blade, leaf sheath, stem rind, stem pith, stem node, ear husk, and corn tassel. The assessment of nutritive value of corn stover and its fractions was performed based on laboratory assays of the morphological proportions, chemical composition, and in situ degradability of dry matter (DM, neutral detergent fiber (NDF, and acid detergent fiber (ADF. The chemical composition of corn stover was significantly different from plant top to bottom (p<0.05. Among the whole corn stover and seven morphological fractions, leaf blade had the highest crude protein (CP content and the lowest NDF and ADF contents (p<0.05, whereas stem rind had the lowest CP content and the highest ADF and acid detergent lignin (ADL contents (p<0.05. Ear husk had significantly higher NDF content and relatively lower ADL content than other corn stover fractions. Overall, the effective degradability of DM, NDF, and ADF in rumen was the highest in leaf blade and stem pith, followed by ear husk. The results indicate that leaf blade, ear husk, and stem pith potentially have higher nutritive values than the other fractions of corn stover. This study provides reference data for high-efficiency use of corn stover in feeding ruminants.

Characterization of corn stover, distiller grains and cattle manure for thermochemical conversion

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Wang, Lijun; Shahbazi, Abolghasem [Department of Natural Resources and Environmental Design, North Carolina Agricultural and Technical State University, Greensboro, NC 27411 (United States); Hanna, Milford A. [Industrial Agricultural Products Center, Department of Biological Systems Engineering, University of Nebraska-Lincoln, Lincoln, NE 68583-0726 (United States)

2011-01-15

Corn stover, distiller grains and cattle manure were characterized to evaluate their acceptability for thermochemical conversion. The energy densities of ground corn stover, distiller grains and cattle manure after totally drying were 3402, 11,813 and 10,374 MJ/m{sup 3}, compared to 37,125 MJ/m{sup 3} for coal. The contents of volatiles in corn stover, distiller grains and cattle manure were 77.4, 82.6 and 82.8%, respectively, on a dry and ash-free basis compared to 43.6% for coal. About 90% of the volatiles in corn stover, distiller grains and cattle manure were released at pyrolysis temperatures of 497, 573 and 565 C, respectively. The combustion of corn stover, distiller grains and cattle manure were completed at 620, 840 and 560 C, respectively. The heat values of the biomass and air mixture for stoichiometric combustion were 2.64, 2.75 and 1.77 MJ/kg for dried corn stover, distiller grains and cattle manure, respectively, as compared to 2.69 MJ/kg for coal. Combustion of 1 kg of dry corn stover, distiller grains and cattle manure generated 5.33, 6.20 and 5.66 Nm{sup 3} of flue gas, respectively, compared to 8.34 Nm{sup 3} for coal. Simulation showed that gasification of 1 kg of dried corn stover, distiller grains and cattle manure at 850 C and ER of 0.3 generated 2.02, 2.37 and 1.44 Nm{sup 3} dry syngas at a heating value of about 4.5 MJ/Nm{sup 3}, compared to 3.52 Nm{sup 3} at 5.8 MJ/Nm{sup 3} for coal. The molecular ratio of H{sub 2} to CO in the biomass-derived syngas was close to 1.0, compared to about 0.5 for the coal-derived syngas. (author)

Enhancement of enzymatic hydrolysis of corn stover by γ-irradiation and combined solvent delignification/acid prehydrolysis

International Nuclear Information System (INIS)

Nghiem, N.P.; Gonzales-Valdes, A.; Moo-Young, M.; Robinson, C.W.

1984-01-01

Two pretreatment schemes were studied for their effect on the enhancement of soluble sugar production from corn stover by enzymatic hydrolysis. In the first scheme, prior to enzymic hydrolysis corn stover which was ground to pass a 1 mm screen was immersed in NaOH solution and exposed to gamma irradiation. The NaOH levels and radiation dosages were varied from 0 to 0.51 gNaOH/g corn stover and from 50 to 150 Mr, respectively. The combined residue and solubles were then hydrolyzed with a commercial cellulase (Onozuka) in 0.05 M citrate buffer at pH 4.6 and 39 0 C for 48 hours. The highest sugar yield of 96% based on the total carbohydrate content of the original sample was obtained at 100 Mr and 0.06 gNaOH/g corn stover. In the second scheme, corn stover which was ground to pass a 0.35 mm screen was delignified with ethanol-water-NaOH. The ethanol-water mixture used contained 3 parts (by volume) of 95% ethanol and 4 g NaOH/L; substrate concentration was 5% (w/v). The delignification was carried out at 140 0 C for 1 hour. At these conditions, 65% of the lignin was removed while 90% of the carbohydrates remained insoluble. The delignified corn stover with an without treatment using 2% wt.% H 2 SO 4 at 95 0 C and 1 hour was then enzymically hydrolyzed with Novo Cellulclast at pH 4.8 and 50 0 C for up to 48 hours. Factors that affect the overall sugar production are presented and discussed. In addition, the overall sugar yields for the two schemes are compared with other pretreatment schemes reported. (orig.)

Corn stover harvest increases herbicide movement to subsurface drains: RZWQM simulations

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Shipitalo, Martin J.; Malone, Robert W.; Ma, Liwang; Nolan, Bernard T.; Kanwar, Rameshwar S.; Shaner, Dale L.; Pederson, Carl H.

2016-01-01

BACKGROUND Crop residue removal for bioenergy production can alter soil hydrologic properties and the movement of agrochemicals to subsurface drains. The Root Zone Water Quality Model (RZWQM), previously calibrated using measured flow and atrazine concentrations in drainage from a 0.4 ha chisel-tilled plot, was used to investigate effects of 50 and 100% corn (Zea mays L.) stover harvest and the accompanying reductions in soil crust hydraulic conductivity and total macroporosity on transport of atrazine, metolachlor, and metolachlor oxanilic acid (OXA). RESULTS The model accurately simulated field-measured metolachlor transport in drainage. A 3-yr simulation indicated that 50% residue removal decreased subsurface drainage by 31% and increased atrazine and metolachlor transport in drainage 4 to 5-fold when surface crust conductivity and macroporosity were reduced by 25%. Based on its measured sorption coefficient, ~ 2-fold reductions in OXA losses were simulated with residue removal. CONCLUSION RZWQM indicated that if corn stover harvest reduces crust conductivity and soil macroporosity, losses of atrazine and metolachlor in subsurface drainage will increase due to reduced sorption related to more water moving through fewer macropores. Losses of the metolachlor degradation product OXA will decrease due to the more rapid movement of the parent compound into the soil.

Microbial pretreatment of corn stovers by solid-state cultivation of Phanerochaete chrysosporium for biogas production.

Science.gov (United States)

Liu, Shan; Wu, Shubiao; Pang, Changle; Li, Wei; Dong, Renjie

2014-02-01

The microbial pretreatment of corn stover and corn stover silage was achieved via the solid-state cultivation of Phanerochaete chrysosporium; pretreatment effects on the biodegradability and subsequent anaerobic production of biogas were investigated. The peak levels of daily biogas production and CH₄ yield from corn stover silage were approximately twice that of corn stover. Results suggested that ensiling was a potential pretreatment method to stimulate biogas production from corn stover. Surface morphology and Fourier-transform infrared spectroscopy analyses demonstrated that the microbial pretreatment of corn stover silage improved biogas production by 10.5 to 19.7% and CH4 yield by 11.7 to 21.2% because pretreatment could decrease dry mass loss (14.2%) and increase substrate biodegradability (19.9% cellulose, 32.4% hemicellulose, and 22.6% lignin). By contrast, the higher dry mass loss in corn stover (55.3%) after microbial pretreatment was accompanied by 54.7% cellulose, 64.0% hemicellulose, and 61.1% lignin degradation but did not significantly influence biogas production.

Biological pretreatment of corn stover with ligninolytic enzyme for high efficient enzymatic hydrolysis.

Science.gov (United States)

Wang, Feng-Qin; Xie, Hui; Chen, Wei; Wang, En-Tao; Du, Feng-Guang; Song, An-Dong

2013-09-01

Aiming at increasing the efficiency of transferring corn stover into sugars, a biological pretreatment was developed and investigated in this study. The protocol was characterized by the pretreatment with crude ligninolytic enzymes from Phanerochete chrysosporium and Coridus versicolor to break the lignin structure in corn stover, followed by a washing procedure to eliminate the inhibition of ligninolytic enzyme on cellulase. By a 2 d-pretreatment, sugar yield from corn stover hydrolysis could be increased by 50.2% (up to 323 mg/g) compared with that of the control. X-ray diffractometry and FT-IR analysis revealed that biological pretreatment could partially remove the lignin of corn stover, and consequently enhance the enzymatic hydrolysis efficiency of cellulose and hemeicellulose. In addition, the amount of microbial inhibitors, such as acetic acid and furfural, were much lower in biological pretreatment than that in acid pretreatment. This study provided a promising pretreatment method for biotransformation of corn stovers. Copyright © 2013 Elsevier Ltd. All rights reserved.

Inclusion of calcium hydroxide-treated corn stover as a partial forage replacement in diets for lactating dairy cows.

Science.gov (United States)

Casperson, Brittany A; Wertz-Lutz, Aimee E; Dunn, Jim L; Donkin, Shawn S

2018-03-01

Chemical treatment may improve the nutritional value of corn crop residues, commonly referred to as corn stover, and the potential use of this feed resource for ruminants, including lactating dairy cows. The objective of this study was to determine the effect of prestorage chopping, hydration, and treatment of corn stover with Ca(OH) 2 on the feeding value for milk production, milk composition, and dry matter intake (DMI). Multiparous mid-lactation Holstein cows (n = 30) were stratified by parity and milk production and randomly assigned to 1 of 3 diets. Corn stover was chopped, hydrated, and treated with 6% Ca(OH) 2 (as-fed basis) and stored in horizontal silo bags. Cows received a control (CON) total mixed ration (TMR) or a TMR in which a mixture of treated corn stover and distillers grains replaced either alfalfa haylage (AHsub) or alfalfa haylage and an additional portion of corn silage (AH+CSsub). Treated corn stover was fed in a TMR at 0, 15, and 30% of the diet DM for the CON, AHsub, and AH+CSsub diets, respectively. Cows were individually fed in tiestalls for 10 wk. Milk production was not altered by treatment. Compared with the CON diet, DMI was reduced when the AHsub diet was fed and tended to be reduced when cows were fed the AH+CSsub diet (25.9, 22.7, and 23.1 ± 0.88 kg/d for CON, AHsub, and AH+CSsub diets, respectively). Energy-corrected milk production per unit of DMI (kg/kg) tended to increase with treated corn stover feeding. Milk composition, energy-corrected milk production, and energy-corrected milk per unit of DMI (kg/kg) were not different among treatments for the 10-wk feeding period. Cows fed the AHsub and AH+CSsub diets had consistent DMI over the 10-wk treatment period, whereas DMI for cows fed the CON diet increased slightly over time. Milk production was not affected by the duration of feeding. These data indicate that corn stover processing, prestorage hydration, and treatment with calcium hydroxide can serve as an alternative to

Catalytic and atmospheric effects on microwave pyrolysis of corn stover.

Science.gov (United States)

Huang, Yu-Fong; Kuan, Wen-Hui; Chang, Chi-Cheng; Tzou, Yu-Min

2013-03-01

Corn stover, which is one of the most abundant agricultural residues around the world, could be converted into valuable biofuels and bio based products by means of microwave pyrolysis. After the reaction at the microwave power level of 500W for the processing time of 30min, the reaction performance under N2 atmosphere was generally better than under CO2 atmosphere. This may be due to the better heat absorbability of CO2 molecules to reduce the heat for stover pyrolysis. Most of the metal-oxide catalysts effectively increased the maximum temperature and mass reduction ratio but lowered the calorific values of solid residues. The gas most produced was CO under N2 atmosphere but CO2 under CO2 atmosphere. Catalyst addition lowered the formation of PAHs and thus made liquid products less toxic. More liquid products and less gas products were generated when using the catalysts possibly due to the existence of the Fischer-Tropsch synthesis. Copyright © 2013 Elsevier Ltd. All rights reserved.

High temperature dilute phosphoric acid pretreatment of corn stover for furfural and ethanol production

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Furfural was produced from corn stover by one stage pretreatment process using dilute H3PO4 and solid residues following furfural production were used for ethanol production by Saccharomyces cerevisiae NRRL- Y2034. A series of experiments were conducted at varied temperatures (140-200 oC) and acid ...

The pretreatment of corn stover with Gloeophyllum trabeum KU-41 for enzymatic hydrolysis

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Gao Ziqing

2012-05-01

Full Text Available Abstract Background Pretreatment is an essential step in the enzymatic hydrolysis of biomass for bio-ethanol production. The dominant concern in this step is how to decrease the high cost of pretreatment while achieving a high sugar yield. Fungal pretreatment of biomass was previously reported to be effective, with the advantage of having a low energy requirement and requiring no application of additional chemicals. In this work, Gloeophyllum trabeum KU-41 was chosen for corn stover pretreatment through screening with 40 strains of wood-rot fungi. The objective of the current work is to find out which characteristics of corn stover pretreated with G. trabeum KU-41 determine the pretreatment method to be successful and worthwhile to apply. This will be done by determining the lignin content, structural carbohydrate, cellulose crystallinity, initial adsorption capacity of cellulase and specific surface area of pretreated corn stover. Results The content of xylan in pretreated corn stover was decreased by 43% in comparison to the untreated corn stover. The initial cellulase adsorption capacity and the specific surface area of corn stover pretreated with G. trabeum were increased by 7.0- and 2.5-fold, respectively. Also there was little increase in the cellulose crystallinity of pretreated corn stover. Conclusion G. trabeum has an efficient degradation system, and the results indicated that the conversion of cellulose to glucose increases as the accessibility of cellulose increases due to the partial removal of xylan and the structure breakage of the cell wall. This pretreatment method can be further explored as an alternative to the thermochemical pretreatment method.

Corn Belt soil carbon and macronutrient budgets with projected sustainable stover harvest

Science.gov (United States)

Tan, Zhengxi; Liu, Shu-Guang

2015-01-01

Corn (Zea mays L.) stover has been identified as a prime feedstock for biofuel production in the U.S. Corn Belt because of its perceived abundance and availability, but long-term stover harvest effects on regional nutrient budgets have not been evaluated. We defined the minimum stover requirement (MSR) to maintain current soil organic carbon levels and then estimated current and future soil carbon (C), nitrogen (N), phosphorus (P), and potassium (K) budgets for various stover harvest scenarios. Analyses for 2006 through 2010 across the entire Corn Belt indicated that currently, 28 Tg or 1.6 Mg ha−1 of stover could be sustainably harvested from 17.95 million hectares (Mha) with N, P, and K removal of 113, 26, and 47 kg ha−1, respectively, and C removal for that period was estimated to be 4.55 Mg C ha−1. Assuming continued yield increases and a planted area of 26.74 Mha in 2050, 77.4 Tg stover (or 2.4 Mg ha−1) could be sustainably harvested with N, P, and K removal of 177, 37, and 72 kg ha−1, respectively, along with C removal of ∼6.57 Mg C ha−1. Although there would be significant variation across the region, harvesting only the excess over the MSR under current fertilization rates would result in a small depletion of soil N (−5 ± 27 kg ha−1) and K (−20 ± 31 kg ha−1) and a moderate surplus of P (36 ± 18 kg ha−1). Our 2050 projections based on continuing to keep the MSR, but having higher yields indicate that soil N and K deficits would become larger, thus emphasize the importance of balancing soil nutrient supply with crop residue removal.

Steam explosion enhances digestibility and fermentation of corn stover by facilitating ruminal microbial colonization.

Science.gov (United States)

Zhao, Shengguo; Li, Guodong; Zheng, Nan; Wang, Jiaqi; Yu, Zhongtang

2018-04-01

The purpose of this study was to evaluate steam explosion as a pretreatment to enhance degradation of corn stover by ruminal microbiome. The steam explosion conditions were first optimized, and then the efficacy of steam explosion was evaluated both in vitro and in vivo. Steam explosion altered the physical and chemical structure of corn stover as revealed by scanning electron microscopy (SEM) and Fourier-transform infrared (FTIR) spectroscopy, respectively, and increased its cellulose content while decreasing hemicellulose content. Steam-exploded corn stover also increased release of reducing sugars, rate of fermentation, and production of volatile fatty acids (VFAs) in vitro. The steam explosion treatment increased microbial colonization and in situ degradation of cellulose and hemicellulose of corn stover in the rumen of dairy cows. Steam explosion may be a useful pretreatment of corn stover to improve its nutritional value as forage for cattle, or as feedstock for biofuel production. Copyright © 2018 Elsevier Ltd. All rights reserved.

Biological conversion of biomass to methane corn stover studies. Project report, December 1, 1977-August 1, 1978

Energy Technology Data Exchange (ETDEWEB)

Pfeffer, J T; Quindry, G E

1979-06-01

A series of experiments was conducted to determine the performance characteristics of the methane fermentation process using corn stover obtained from the University of Illinois farms and processed through four parallel fermenters each having a capacity of 775 liters. A continuous feed system was employed to determine the conversion efficiency. The dewatering characteristics of the effluents and the quality of the liquid and solid residues were determined. The biodegradability of corn stover is low. Data obtained at a fermentation temperature of 59 +-1/sup 0/C show that only 36 percent of the volatile solids are biodegradable. The first order rate constant for this conversion was found to be 0.25 day/sup -1/. Pretreatment with caustic (NaOH) concentration of 0.30 molar (5 g/100 g dry stover) and a temperature of 115/sup 0/C for one hour increased the biodegradable fraction to 71 percent of the volatile solids. The reactor slurries were easily dewatered by both vacuum filtration and centrifugation. Corn stover does not appear to be attractive economically at the present energy prices. At a chemical cost of $154/tonne ($140/ton), the NaOH pretreatment adds approximately $5.2/tonne to the cost of processing the stover. At a methane yield of 0.25 m/sup 3//kg of solids fed, this adds a total cost of $2/100 m/sup 3/ ($0.57/MCF) for this process alone. Addition of stover acquisition costs ($20/dry tonne of stover), total processing costs without gas cleanup ($21/tonne) and residue disposal ($3/tonne of wet cake), the cost of fuel gas would be in the neighborhood of $9.76/GJ ($10.30/10/sup 6/ Btu).This cost excludes all profit, taxes, etc. associated with private financing. Depending upon financing methods, tax incentives, etc., it may be necessary to add up to an additional $2.00/GJ to the cost of this fuel gas.

Corn stover fractions as a function of hybrid, maturity, site and year

Energy Technology Data Exchange (ETDEWEB)

Lizotte, P.L. [Laval Univ., Quebec City, PQ (Canada). Dept. des sols et de genie agroalimentaire; Savoie, P. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada); Lefsrud, M. [McGill Univ., Macdonald College, Ste-Anne-de-Bellevue, PQ (Canada). Dept. of Biosystems Engineering

2010-07-01

Corn stover is usually left on the ground following corn harvest so that it can be incorporated into the soil as organic matter and to protect against erosion. Part of the corn stover is oxidized in the atmosphere. Corn stover represents between 40 and 50 per cent of the dry matter (DM) contained in the aerial biomass of corn plants. Recent studies have shown that half of the corn stover could be harvested sustainably on low-sloping land under no-till practice. In Quebec, where 400,000 ha of corn are planted each year, corn stover could provide one million t DM of currently neglected biomass. Various hybrids of corn were monitored from early September to late November at 4 different sites during 2007, 2008 and 2009. Whole plants cut at 100 mm above the ground were collected weekly and separated into 7 fractions, notably the grain, the cob, the husk, the stalk below the ear, the stalk above the ear, the leaves below the ear and the leaves above the ear. In 2007, corn ears on average, were at 0.96 m above the ground at a site with low crop heat units (CHU). Hybrids grown in a warmer site were taller and their ears were 1.21 m above the ground. The DM partitioned in 7 components was 54 per cent grain, 14 per cent bottom stalk, 6 per cent top stalk, 5 per cent bottom leaves, 7 per cent top leaves, 5 per cent husk and 9 per cent cob. The total mass of fibre during harvest decreased from 8.9 to 6.6 t DM/ha for a low CHU hybrid and from 9.3 to 8.3 t DM/ha for a high CHU hybrid. Grain yield increased in 2008 from 3.8 to 7.6 t DM/ha over a 12-week period.

Kinetic study of dilute nitric acid treatment of corn stover at relatively high temperature

Energy Technology Data Exchange (ETDEWEB)

Zhang, R.; Lu, X.; Liu, Y.; Wang, X.; Zhang, S. [Tianjin University, School of Environmental Science and Technology, Tianjin (China)

2011-03-15

Corn stover was hydrolyzed using dilute nitric acid at 150 C. Several concentrations of HNO{sub 3} (0.2, 0.4 and 0.6 wt-%) and reaction times (0-60 min) were evaluated. The kinetic parameters of mathematical models for predicting the concentrations of xylose, glucose, arabinose, acetic acid, and furfural in the hydrolysates were determined. The hydrolysates obtained from corn stover can be used to produce methane by an anaerobic fermentation process. Thus, the hydrolysis process of corn stover using dilute nitric acid can be conceived as the first stage of an integrated strategy for corn stover utilization. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Efficient transformation of corn stover to furfural using p-hydroxybenzenesulfonic acid-formaldehyde resin solid acid.

Science.gov (United States)

Zhang, Tingwei; Li, Wenzhi; An, Shengxin; Huang, Feng; Li, Xinzhe; Liu, Jingrong; Pei, Gang; Liu, Qiying

2018-05-24

In this work, p-hydroxybenzenesulfonic acid-formaldehyde resin acid catalyst (MSPFR), was synthesized by a hydrothermal method, and employed for the furfural production from raw corn stover. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), N 2 adsorption-desorption, elemental analysis (EA), thermogravimetric analysis (TGA), and Fourier transform infrared spectroscopy (FT-IR) were used to characterize the MSPFR. The effects of reaction time, temperature, solvents and corn stover loading were investigated. The MSPFR presented high catalytic activity for the formation of furfural from corn stover. When the MSPFR/corn stover mass loading ratio was 0.5, a higher furfural yield of 43.4% could be achieved at 190 °C in 100 min with 30.7% 5-hydroxymethylfurfural (HMF) yield. Additionally, quite importantly, the recyclability of the MSPFR for xylose dehydration is good, and for the conversion of corn stover was reasonable. Copyright © 2018 Elsevier Ltd. All rights reserved.

Pretreatment of corn stover using wet oxidation to enhance enzymatic digestibility.

Science.gov (United States)

Varga, Eniko; Schmidt, Anette S; Réczey, Kati; Thomsen, Anne Belinda

2003-01-01

Corn stover is an abundant, promising raw material for fuel ethanol production. Although it has a high cellulose content, without pretreatment it resists enzymatic hydrolysis, like most lignocellulosic materials. Wet oxidation (water, oxygen, mild alkali or acid, elevated temperature and pressure) was investigated to enhance the enzymatic digestibility of corn stover. Six different combinations of reaction temperature, time, and pH were applied. The best conditions (60 g/L of corn stover, 195 degrees C, 15 min, 12 bar O2, 2 g/L of Na2CO3) increased the enzymatic conversion of corn stover four times, compared to untreated material. Under these conditions 60% of hemicellulose and 30% of lignin were solubilized, whereas 90% of cellulose remained in the solid fraction. After 24-h hydrolysis at 50 degrees C using 25 filter paper units (FPU)/g of drymatter (DM) biomass, the achieved conversion of cellulose to glucose was about 85%. Decreasing the hydrolysis temperature to 40 degrees C increased hydrolysis time from 24 to 72 h. Decreasing the enzyme loading to 5 FPU/g of DM biomass slightly decreased the enzymatic conversion from 83.4 to 71%. Thus, enzyme loading can be reduced without significantly affecting the efficiency of hydrolysis, an important economical aspect.

Biomechanics of Wheat/Barley Straw and Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Christopher T. Wright; Peter A. Pryfogle; Nathan A. Stevens; Eric D. Steffler; J. Richard Hess; Thomas H. Ulrich

2005-03-01

The lack of understanding of the mechanical characteristics of cellulosic feedstocks is a limiting factor in economically collecting and processing crop residues, primarily wheat and barley stems and corn stover. Several testing methods, including compression, tension, and bend have been investigated to increase our understanding of the biomechanical behavior of cellulosic feedstocks. Biomechanical data from these tests can provide required input to numerical models and help advance harvesting, handling, and processing techniques. In addition, integrating the models with the complete data set from this study can identify potential tools for manipulating the biomechanical properties of plant varieties in such a manner as to optimize their physical characteristics to produce higher value biomass and more energy efficient harvesting practices.

Compression Characteristics and Energy Requirement of Briquettes Made from a Mixture of Corn Stover and Peanut Shells

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Chunxiao Gong

2015-07-01

Full Text Available Corn stover and peanut shells are both abundantly available biomass feedstocks in China. To determine the compression characteristics and energy requirement of briquettes, mixtures of the corn stover and peanut shells were compressed under three different pressures (30, 60, and 90 MPa with three moisture contents (9%, 14%, and 19%, wet basis and five corn stover-peanut shell mixtures (0%-100%, 25%-75%, 50%-50%, 75%-25%, and 100%-0% by mass. The results showed that applied pressure, moisture content, and the corn stover-peanut shell mixture all significantly affected briquette density and specific energy consumption. The density of the briquette ranged from 646 to 1052 kg/m3 and the specific energy consumption varied from 6.6 to 25.1 MJ/t. A moisture content of 9% was found to be better for the compression of the corn stover and peanut shells mixture. Adding peanut shells to the corn stover improved briquette density and reduced the specific energy consumption. Linear models were developed to describe the briquette density and the specific energy consumption. The briquette durability ranged from 57% to 94% and durable briquettes can be obtained when corn stover and peanut shells are compressed with the mixing ratio of 1:1 (50%-50% at moisture content of 9%.

Impact of recycling stillage on conversion of dilute sulfuric acid pretreated corn stover to ethanol.

Science.gov (United States)

Mohagheghi, Ali; Schell, Daniel J

2010-04-01

Both the current corn starch to ethanol industry and the emerging lignocellulosic biofuels industry view recycling of spent fermentation broth or stillage as a method to reduce fresh water use. The objective of this study was to understand the impact of recycling stillage on conversion of corn stover to ethanol. Sugars in a dilute-acid pretreated corn stover hydrolysate were fermented to ethanol by the glucose-xylose fermenting bacteria Zymomonas mobilis 8b. Three serial fermentations were performed at two different initial sugar concentrations using either 10% or 25% of the stillage as makeup water for the next fermentation in the series. Serial fermentations were performed to achieve near steady state concentration of inhibitors and other compounds in the corn stover hydrolysate. Little impact on ethanol yields was seen at sugar concentrations equivalent to pretreated corn stover slurry at 15% (w/w) with 10% recycle of the stillage. However, ethanol yields became progressively poorer as the sugar concentration increased and fraction of the stillage recycled increased. At an equivalent corn stover slurry concentration of 20% with 25% recycled stillage the ethanol yield was only 5%. For this microorganism with dilute-acid pretreated corn stover, recycling a large fraction of the stillage had a significant negative impact on fermentation performance. Although this finding is of concern for biochemical-based lignocellulose conversion processes, other microorganism/pretreatment technology combinations will likely perform differently. (c) 2009 Wiley Periodicals, Inc.

Pretreatment on Corn Stover with Low Concentration of Formic Acid

DEFF Research Database (Denmark)

Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

2009-01-01

the cellulose easily degraded into sugars and further fermented to ethanol. In this work, hydrothermal pretreatment on corn stover at 195 degrees for 15 min with and without lower concentration of formic acid was compared in terms of sugar recoveries and ethanol fermentation. For pretreatment with formic acid...... pretreatment without formic acid. Toxicity tests of liquor parts showed that there were no inhibitions found for both pretreatment conditions. After simultaneous saccharification and fermentation (SSF) of the pretreated corn stover with Baker's yeast, the highest ethanol yield of 76.5% of the theoretical...

Study on the Effect of cellulolytic strain MYB3 for Corn Stover Fermentation

Science.gov (United States)

Yan, Han; Bai, Bing; Cheng, Xiao-Xiao; Li, Guang-Chun; Huang, Shi-Chen; Piao, Chun-Xiang

2018-03-01

The effects of corn stover fermentation with the Bacillus megaterium MYB3 was studied in this paper. The results showed that the decomposition rates of cellulose and hemicellulose were 49.6%, 43.46% after 20 days respectively, after fermentation, pH was changed to 5.68, and adjusted to corn stover initial pH 3 to achieve the purpose of sterilization. The decomposition rate was significantly increased by adding corn flour. After adjusting fermentation composes with the ratio of the corn stove to corn flour was 15 : 1, the decomposition rate of cellulose would be 52.37% for 10 days.

Effect of steam explosion and microbial fermentation on cellulose and lignin degradation of corn stover.

Science.gov (United States)

Chang, Juan; Cheng, Wei; Yin, Qingqiang; Zuo, Ruiyu; Song, Andong; Zheng, Qiuhong; Wang, Ping; Wang, Xiao; Liu, Junxi

2012-01-01

In order to increase nutrient values of corn stover, effects of steam explosion (2.5 MPa, 200 s) and Aspergillus oryzae (A. oryzae) fermentation on cellulose and lignin degradation were studied. The results showed the contents of cellulose, hemicellulose and lignin in the exploded corn stover were 8.47%, 50.45% and 36.65% lower than that in the untreated one, respectively (Pcellulose and hemicellulose in the exploded and fermented corn stover (EFCS) were decreased by 24.36% and 69.90%, compared with the untreated one (Pcorn stover. The activities of enzymes in EFCS were increased. The metabolic experiment showed that about 8% EFCS could be used to replace corn meal in broiler diets, which made EFCS become animal feedstuff possible. Copyright © 2011 Elsevier Ltd. All rights reserved.

Enhanced furfural production from raw corn stover employing a novel heterogeneous acid catalyst.

Science.gov (United States)

Li, Wenzhi; Zhu, Yuanshuai; Lu, Yijuan; Liu, Qiyu; Guan, Shennan; Chang, Hou-Min; Jameel, Hasan; Ma, Longlong

2017-12-01

With the aim to enhance the direct conversion of raw corn stover into furfural, a promising approach was proposed employing a novel heterogeneous strong acid catalyst (SC-CaC t -700) in different solvents. The novel catalyst was characterized by elemental analysis, N 2 adsorption-desorption, FT-IR, XPS, TEM and SEM. The developed catalytic system demonstrated superior efficacy for furfural production from raw corn stover. The effects of reaction temperature, residence time, catalyst loading, substrate concentration and solvent were investigated and optimized. 93% furfural yield was obtained from 150mg corn stover at 200°C in 100min using 45mg catalyst in γ-valerolactone (GVL). In comparison, 51.5% furfural yield was achieved in aqueous media under the same conditions (200°C, 5h, and 45mg catalyst), which is of great industrial interest. Furfural was obtained from both hemicelluloses and cellulose in corn stover, which demonstrated a promising routine to make the full use of biomass. Copyright © 2017 Elsevier Ltd. All rights reserved.

Crop and Soil Responses to Using Corn Stover as a Bioenergy Feedstock: Observations from the Northern US Corn Belt

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Jane M. F. Johnson

2013-02-01

Full Text Available Corn (Zea mays L. stover is a potential bioenergy feedstock, but little is known about the impacts of reducing stover return on yield and soil quality in the Northern US Corn Belt. Our study objectives were to measure the impact of three stover return rates (Full (~7.8 Mg ha−1 yr−1, Moderate (~3.8 Mg ha−1 yr−1 or Low (~1.5 Mg ha yr−1 Return on corn and soybean (Glycine max. L [Merr.] yields and on soil dynamic properties on a chisel-tilled (Chisel field, and well- (NT1995 or newly- (NT2005 established no-till managed fields. Stover return rate did not affect corn and soybean yields except under NT1995 where Low Return (2.88 Mg ha−1 reduced yields compared with Full and Moderate Return (3.13 Mg ha−1. In NT1995 at 0–5 cm depth, particulate organic matter in Full Return and Moderate Return (14.3 g kg−1 exceeded Low Return (11.3 g kg−1. In NT2005, acid phosphatase activity was reduced about 20% in Low Return compared to Full Return. Also the Low Return had an increase in erodible-sized dry aggregates at the soil surface compared to Full Return. Three or fewer cycles of stover treatments revealed little evidence for short-term impacts on crop yield, but detected subtle soil changes that indicate repeated harvests may have negative consequences if stover removed.

Steam gasification of a thermally pretreated high lignin corn stover simultaneous saccharification and fermentation digester residue

Energy Technology Data Exchange (ETDEWEB)

Howe, Daniel T.; Taasevigen, Danny; Garcia-Perez, Manuel; McDonald, Armando G.; Li, Guosheng; Wolcott, Michael

2017-01-01

Efficient conversion of all components in lignocellulosic biomass is essential to realizing economic feasibility of biorefineries. However, when utilizing biochemical pathways, lignin cannot be fermented. Furthermore, the high lignin and high ash residue resulting from simultaneous saccharification and fermentation (SSF) reactors is difficult to thermochemically process due to feed line plugging and bed agglomeration. In this study a corn stover SSF digester residue was thermally pretreated at 300°C for 22.5 minutes (min) and then gasified in a bubbling fluidized bed gasifier to study the effect of thermal pretreatment on its processing behavior. Untreated, pelletized SSF residue was gasified at the same conditions to establish the baseline processing behavior. Results indicate that the thermal pretreatment process removes a substantial portion of the polar and non-polar extractives, with a resultant increase in the concentration of lignin, cellulose, and ash. Feed line plugging was not observed, although bed agglomeration was occurring at similar rates for both feedstocks, suggesting that overall ash content is the most important factor affecting bed agglomeration. Benzene, phenol, and polyaromatic hydrocarbons in the tar were present at higher concentrations in the treated material, with higher tar loading in the product gas. Total product gas generation is lower for the treated material, although the overall gas composition does not change.

Pretreatment of corn stover using wet oxidation to enhance enzymatic digestibility

DEFF Research Database (Denmark)

Varga, E.; Schmidt, A.S.; Reczey, K.

2003-01-01

was about 85%. Decreasing the hydrolysis temperature to 40degreesC increased hydrolysis time from 24 to 72 h. Decreasing the enzyme loading to 5 FPU/g of DM biomass slightly decreased the enzymatic conversion from 83.4 to 71%. Thus, enzyme loading can be reduced without significantly affecting......) was investigated to enhance the enzymatic digestibility of corn stover. Six different combinations of reaction temperature, time, and pH were applied. The best conditions (60 g/L of corn stover, 195degreesC, 15 min, 12 bar O-2, 2 g/L of Na2CO) increased the enzymatic conversion of corn stover four times, compared...... to untreated material. Under these conditions 60% of hemicellulose and 30% of lignin were solubilized, whereas 90% of cellulose remained in the solid fraction. After 24-h hydrolysis at 50degreesC using 25 filter paper units (FPU)/g of drymatter (DM) biomass, the achieved conversion of cellulose to glucose...

Comparison of Chemical Composition and Energy Property of Torrefied Switchgrass and Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Tumuluru, Jaya Shankar, E-mail: jayashankar.tumuluru@inl.gov [Idaho National Laboratory, Idaho Falls, ID (United States)

2015-11-30

In the present study, 6-mm ground corn stover and switchgrass were torrefied in temperatures ranging from 180 to 270°C for 15- to 120-min residence time. Thermogravimetric analyzer was used to do the torrefaction studies. At a torrefaction temperature of 270°C and a 30-min residence time, the weight loss increased to >45%. At 180°C and 120 min, there was about 56 and 73% of moisture loss in the corn stover and switchgrass; further increasing the temperature to 270°C and 120 min resulted in about 78.8–88.18% moisture loss in both the feedstock. Additionally, at these temperatures, there was a significant decrease in the volatile content and increase in the fixed carbon content, and the ash content for both the biomasses tested. The ultimate composition like carbon content increased and hydrogen content decreased with increase in the torrefaction temperature and time. At 270°C and 120-min residence time, the carbon content observed was 56.63 and 58.04% and hydrogen content observed was 2.74 and 3.14%. Nitrogen and sulfur content measured at 270°C and 120 min were 0.98, 0.8, 0.076, and 0.07% for both the corn stover and switchgrass. The hydrogen/carbon and oxygen/carbon ratios calculated decreased to the lowest values of 0.59 and 0.64, and 0.71 and 0.76 for both biomasses. The van Krevelen diagram drawn for corn stover and switchgrass torrefied at 270°C indicated that H/C and O/C values are closer to coals like Illinois Basis and Powder River Basin. In the present study, the maximum higher heating value that was observed by corn stover and switchgrass was 21.51 and 21.53 MJ/kg at 270°C and a 120-min residence time. From these results, it can be concluded that corn stover and switchgrass, after torrefaction, shows consistent proximate, ultimate, and energy properties.

Comparison of Chemical Composition and Energy Property of Torrefied Switchgrass and Corn Stover

International Nuclear Information System (INIS)

Tumuluru, Jaya Shankar

2015-01-01

In the present study, 6-mm ground corn stover and switchgrass were torrefied in temperatures ranging from 180 to 270°C for 15- to 120-min residence time. Thermogravimetric analyzer was used to do the torrefaction studies. At a torrefaction temperature of 270°C and a 30-min residence time, the weight loss increased to >45%. At 180°C and 120 min, there was about 56 and 73% of moisture loss in the corn stover and switchgrass; further increasing the temperature to 270°C and 120 min resulted in about 78.8–88.18% moisture loss in both the feedstock. Additionally, at these temperatures, there was a significant decrease in the volatile content and increase in the fixed carbon content, and the ash content for both the biomasses tested. The ultimate composition like carbon content increased and hydrogen content decreased with increase in the torrefaction temperature and time. At 270°C and 120-min residence time, the carbon content observed was 56.63 and 58.04% and hydrogen content observed was 2.74 and 3.14%. Nitrogen and sulfur content measured at 270°C and 120 min were 0.98, 0.8, 0.076, and 0.07% for both the corn stover and switchgrass. The hydrogen/carbon and oxygen/carbon ratios calculated decreased to the lowest values of 0.59 and 0.64, and 0.71 and 0.76 for both biomasses. The van Krevelen diagram drawn for corn stover and switchgrass torrefied at 270°C indicated that H/C and O/C values are closer to coals like Illinois Basis and Powder River Basin. In the present study, the maximum higher heating value that was observed by corn stover and switchgrass was 21.51 and 21.53 MJ/kg at 270°C and a 120-min residence time. From these results, it can be concluded that corn stover and switchgrass, after torrefaction, shows consistent proximate, ultimate, and energy properties.

Microwave-assisted co-pyrolysis of brown coal and corn stover for oil production.

Science.gov (United States)

Zhang, Yaning; Fan, Liangliang; Liu, Shiyu; Zhou, Nan; Ding, Kuan; Peng, Peng; Anderson, Erik; Addy, Min; Cheng, Yanling; Liu, Yuhuan; Li, Bingxi; Snyder, John; Chen, Paul; Ruan, Roger

2018-07-01

The controversial synergistic effect between brown coal and biomass during co-pyrolysis deserves further investigation. This study detailed the oil production from microwave-assisted co-pyrolysis of brown coal (BC) and corn stover (CS) at different CS/BC ratios (0, 0.33, 0.50, 0.67, and 1) and pyrolysis temperatures (500, 550, and 600 °C). The results showed that a higher CS/BC ratio resulted in higher oil yield, and a higher pyrolysis temperature increased oil yield for brown coal and coal/corn mixtures. Corn stover and brown coal showed different pyrolysis characteristics, and positive synergistic effect on oil yield was observed only at CS/BC ratio of 0.33 and pyrolysis temperature of 600 °C. Oils from brown coal mainly included hydrocarbons and phenols whereas oils from corn stover and coal/corn mixtures were dominated by ketones, phenols, and aldehydes. Positive synergistic effects were observed for ketones, aldehydes, acids, and esters whereas negative synergistic effects for hydrocarbons, phenols and alcohols. Copyright © 2018 Elsevier Ltd. All rights reserved.

Techno-economic analysis of using corn stover to supply heat and power to a corn ethanol plant - Part 2: Cost of heat and power generation systems

International Nuclear Information System (INIS)

Mani, S.; Sokhansanj, S.; Tagore, S.; Turhollow, A.F.

2010-01-01

This paper presents a techno-economic analysis of corn stover fired process heating (PH) and the combined heat and power (CHP) generation systems for a typical corn ethanol plant (ethanol production capacity of 170 dam 3 ). Discounted cash flow method was used to estimate both the capital and operating costs of each system and compared with the existing natural gas fired heating system. Environmental impact assessment of using corn stover, coal and natural gas in the heat and/or power generation systems was also evaluated. Coal fired process heating (PH) system had the lowest annual operating cost due to the low fuel cost, but had the highest environmental and human toxicity impacts. The proposed combined heat and power (CHP) generation system required about 137 Gg of corn stover to generate 9.5 MW of electricity and 52.3 MW of process heat with an overall CHP efficiency of 83.3%. Stover fired CHP system would generate an annual savings of 3.6 M$ with an payback period of 6 y. Economics of the coal fired CHP system was very attractive compared to the stover fired CHP system due to lower fuel cost. But the greenhouse gas emissions per Mg of fuel for the coal fired CHP system was 32 times higher than that of stover fired CHP system. Corn stover fired heat and power generation system for a corn ethanol plant can improve the net energy balance and add environmental benefits to the corn to ethanol biorefinery.

Analyzing and Comparing Biomass Feedstock Supply Systems in China: Corn Stover and Sweet Sorghum Case Studies

Directory of Open Access Journals (Sweden)

Lantian Ren

2015-06-01

Full Text Available This paper analyzes the rural Chinese biomass supply system and models supply chain operations according to U.S. concepts of logistical unit operations: harvest and collection, storage, transportation, preprocessing, and handling and queuing. In this paper, we quantify the logistics cost of corn stover and sweet sorghum in China under different scenarios. We analyze three scenarios of corn stover logistics from northeast China and three scenarios of sweet sorghum stalks logistics from Inner Mongolia in China. The case study estimates that the logistics cost of corn stover and sweet sorghum stalk to be $52.95/dry metric ton and $52.64/dry metric ton, respectively, for the current labor-based biomass logistics system. However, if the feedstock logistics operation is mechanized, the cost of corn stover and sweet sorghum stalk decreases to $36.01/dry metric ton and $35.76/dry metric ton, respectively. The study also includes a sensitivity analysis to identify the cost factors that cause logistics cost variation. Results of the sensitivity analysis show that labor price has the most influence on the logistics cost of corn stover and sweet sorghum stalk, with a variation of $6 to $12/dry metric ton.

Dynamic Analysis of Bioethanol Production from Corn Stover and Immobilized Yeast

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Shuang-Qi Tian

2016-05-01

Full Text Available The use of low cost and abundant corn stover in yeast fermentation can reduce product costs. In this study, bioethanol was produced from a hydrolysate of corn stover using immobilized yeast. A kinetic model was established for the total reducing sugar consumption and the production of bioethanol. The parameter estimation for kinetic modeling considered the main process variables during bioethanol production from corn stover. Total reducing sugar concentrations decreased exponentially in the bioethanol fermentation for 6 h; consumption was more than 90%. To use kinetic modelling of yeast growth for bioethanol fermentation, the value of μmax reached 0.2891 h-1, and the matrix inhibition constant (KIS and production inhibition constant (KIP were 8.9154 g/dm3 and 0.00676 g/dm3, respectively. To use kinetic modelling of fermentation time on bioethanol, the maximum ratio of bioethanol production rate (qmax reached 1.427 g/g•L. However, KIS was 2.813 g/dm3, and KIP was 0.0149 g/dm3.

Process development of short-chain polyols synthesis from corn stover by combination of enzymatic hydrolysis and catalytic hydrogenolysis

Directory of Open Access Journals (Sweden)

Zhen-Hong Fang

2014-09-01

Full Text Available Currently short-chain polyols such as ethanediol, propanediol, and butanediol are produced either from the petroleum feedstock or from the starch-based food crop feedstock. In this study, a combinational process of enzymatic hydrolysis with catalytic hydrogenolysis for short-chain polyols production using corn stover as feedstock was developed. The enzymatic hydrolysis of the pretreated corn stover was optimized to produce stover sugars at the minimum cost. Then the stover sugars were purified and hydrogenolyzed into polyols products catalyzed by Raney nickel catalyst. The results show that the yield of short-chain polyols from the stover sugars was comparable to that of the corn-based glucose. The present study provided an important prototype for polyols production from lignocellulose to replace the petroleum- or corn-based polyols for future industrial applications.

Reductive Catalytic Fractionation of Corn Stover Lignin

Energy Technology Data Exchange (ETDEWEB)

Anderson, Eric M.; Katahira, Rui; Reed, Michelle; Resch, Michael G.; Karp, Eric M.; Beckham, Gregg T.; Román-Leshkov, Yuriy

2016-12-05

Reductive catalytic fractionation (RCF) has emerged as an effective biomass pretreatment strategy to depolymerize lignin into tractable fragments in high yields. We investigate the RCF of corn stover, a highly abundant herbaceous feedstock, using carbon-supported Ru and Ni catalysts at 200 and 250 degrees C in methanol and, in the presence or absence of an acid cocatalyst (H3PO4 or an acidified carbon support). Three key performance variables were studied: (1) the effectiveness of lignin extraction as measured by the yield of lignin oil, (2) the yield of monomers in the lignin oil, and (3) the carbohydrate retention in the residual solids after RCF. The monomers included methyl coumarate/ferulate, propyl guaiacol/syringol, and ethyl guaiacol/syringol. The Ru and Ni catalysts performed similarly in terms of product distribution and monomer yields. The monomer yields increased monotonically as a function of time for both temperatures. At 6 h, monomer yields of 27.2 and 28.3% were obtained at 250 and 200 degrees C, respectively, with Ni/C. The addition of an acid cocatalysts to the Ni/C system increased monomer yields to 32% for acidified carbon and 38% for phosphoric acid at 200 degrees C. The monomer product distribution was dominated by methyl coumarate regardless of the use of the acid cocatalysts. The use of phosphoric acid at 200 degrees C or the high temperature condition without acid resulted in complete lignin extraction and partial sugar solubilization (up to 50%) thereby generating lignin oil yields that exceeded the theoretical limit. In contrast, using either Ni/C or Ni on acidified carbon at 200 degrees C resulted in moderate lignin oil yields of ca. 55%, with sugar retention values >90%. Notably, these sugars were amenable to enzymatic digestion, reaching conversions >90% at 96 h. Characterization studies on the lignin oils using two-dimensional heteronuclear single quantum coherence nuclear magnetic resonance and gel permeation chromatrography revealed

Comparative studies on thermochemical characterization of corn stover pretreated by white-rot and brown-rot fungi.

Science.gov (United States)

Zeng, Yelin; Yang, Xuewei; Yu, Hongbo; Zhang, Xiaoyu; Ma, Fuying

2011-09-28

The effects of white-rot and brown-rot fungal pretreatment on the chemical composition and thermochemical conversion of corn stover were investigated. Fungus-pretreated corn stover was analyzed by Fourier transform infrared spectroscopy and X-ray diffraction analysis to characterize the changes in chemical composition. Differences in thermochemical conversion of corn stover after fungal pretreatment were investigated using thermogravimetric and pyrolysis analysis. The results indicated that the white-rot fungus Irpex lacteus CD2 has great lignin-degrading ability, whereas the brown-rot fungus Fomitopsis sp. IMER2 preferentially degrades the amorphous regions of the cellulose. The biopretreatment favors thermal decomposition of corn stover. The weight loss of IMER2-treated acid detergent fiber became greater, and the oil yield increased from 32.7 to 50.8%. After CD2 biopretreatment, 58% weight loss of acid detergent lignin was achieved and the oil yield increased from 16.8 to 26.8%.

Detoxification of corn stover and corn starch pyrolysis liquors by ligninolytic enzymes of Phanerochaete chrysosporium.

Science.gov (United States)

Khiyami, Mohammad A; Pometto, Anthony L; Brown, Robert C

2005-04-20

Phanerochaete chrysosporium (ATCC 24725) shake flask culture with 3 mM veratryl alcohol addition on day 3 was able to grow and detoxify different concentrations of diluted corn stover (Dcs) and diluted corn starch (Dst) pyrolysis liquors [10, 25, and 50% (v/v)] in defined media. GC-MS analysis of reaction products showed a decrease and change in some compounds. In addition, the total phenolic assay with Dcs samples demonstrated a decrease in the phenolic compounds. A bioassay employing Lactobacillus casei growth and lactic acid production was developed to confirm the removal of toxic compounds from 10 and 25% (v/v) Dcs and Dst by the lignolytic enzymes, but not from 50% (v/v) Dcs and Dst. The removal did not occur when sodium azide or cycloheximide was added to Ph. chrysosporium culture media, confirming the participation of lignolytic enzymes in the detoxification process. A concentrated enzyme preparation decreased the phenolic compounds in 10% (v/v) corn stover and corn starch pyrolysis liquors to the same extent as the fungal cultures.

Corn stover-enhanced cellulase production by Aspergillus niger ...

African Journals Online (AJOL)

The production of extracellular cellulases by Aspergilus niger NRRL 567 on corn stover was studied in liquid state fermentation. In this study, three cellulases, exoglucanase (EXG), endoglucanase (EG) and β-glucosidase (BGL) were produced by A. niger NRRL 567. The optimal pH, temperature and incubation time for ...

Sustainability of corn stover harvest strategies in Pennsylvania

Science.gov (United States)

Pennsylvania has a long history of harvesting corn stover after grain harvest for animal bedding and feed or as a component of mushroom compost, or as silage for dairy cattle feed. With the shallow soils and rolling topography, soil erosion and carbon losses have been minimized through extensive use...

Compatibility of High-Moisture Storage for Biochemical Conversion of Corn Stover: Storage Performance at Laboratory and Field Scales.

Science.gov (United States)

Wendt, Lynn M; Murphy, J Austin; Smith, William A; Robb, Thomas; Reed, David W; Ray, Allison E; Liang, Ling; He, Qian; Sun, Ning; Hoover, Amber N; Nguyen, Quang A

2018-01-01

Wet anaerobic storage of corn stover can provide a year-round supply of feedstock to biorefineries meanwhile serving an active management approach to reduce the risks associated with fire loss and microbial degradation. Wet logistics systems employ particle size reduction early in the supply chain through field-chopping which removes the dependency on drying corn stover prior to baling, expands the harvest window, and diminishes the biorefinery size reduction requirements. Over two harvest years, in-field forage chopping was capable of reducing over 60% of the corn stover to a particle size of 6 mm or less. Aerobic and anaerobic storage methods were evaluated for wet corn stover in 100 L laboratory reactors. Of the methods evaluated, traditional ensiling resulted in benefits for commercial corn stover supply, including particle size reduction during harvest, stability in storage, and compatibility with biochemical conversion of carbohydrates for biofuel production. Evaluation of the operational efficiencies and costs is suggested to quantify the potential benefits of a fully-wet biomass supply system to a commercial biorefinery.

Effect of pelleting on the recalcitrance and bioconversion of dilute-acid pretreated corn stover

Energy Technology Data Exchange (ETDEWEB)

Allison E Ray; Amber Hoover; Gary Gresham

2012-07-01

Background: Knowledge regarding the performance of densified biomass in biochemical processes is limited. The effects of densification on biochemical conversion are explored here. Methods: Pelleted corn stover samples were generated from bales that were milled to 6.35 mm. Low-solids acid pretreatment and simultaneous saccharification and fermentation were performed to evaluate pretreatment efficacy and ethanol yields achieved for pelleted and ground stover (6.35 mm and 2 mm) samples. Both pelleted and 6.35-mm ground stover were evaluated using a ZipperClave® reactor under high-solids, process-relevant conditions for multiple pretreatment severities (Ro), followed by enzymatic hydrolysis of the washed, pretreated solids. Results: Monomeric xylose yields were significantly higher for pellets (approximately 60%) than for ground formats (approximately 38%). Pellets achieved approximately 84% of theoretical ethanol yield (TEY); ground stover formats had similar profiles, reaching approximately 68% TEY. Pelleting corn stover was not detrimental to pretreatment efficacy for both low- and high-solids conditions, and even enhanced ethanol yields.

Valorization of lignin and cellulose in acid-steam-exploded corn stover by a moderate alkaline ethanol post-treatment based on an integrated biorefinery concept.

Science.gov (United States)

Yang, Sheng; Zhang, Yue; Yue, Wen; Wang, Wei; Wang, Yun-Yan; Yuan, Tong-Qi; Sun, Run-Cang

2016-01-01

Due to the unsustainable consumption of fossil resources, great efforts have been made to convert lignocellulose into bioethanol and commodity organic compounds through biological methods. The conversion of cellulose is impeded by the compactness of plant cell wall matrix and crystalline structure of the native cellulose. Therefore, appropriate pretreatment and even post-treatment are indispensable to overcome this problem. Additionally, an adequate utilization of coproduct lignin will be important for improving the economic viability of modern biorefinery industries. The effectiveness of moderate alkaline ethanol post-treatment on the bioconversion efficiency of cellulose in the acid-steam-exploded corn stover was investigated in this study. Results showed that an increase of the alcoholic sodium hydroxide (NaOH) concentration from 0.05 to 4% led to a decrease in the lignin content in the post-treated samples from 32.8 to 10.7%, while the cellulose digestibility consequently increased. The cellulose conversion of the 4% alcoholic NaOH integrally treated corn stover reached up to 99.3% after 72 h, which was significantly higher than that of the acid steam exploded corn stover without post-treatment (57.3%). In addition to the decrease in lignin content, an expansion of cellulose I lattice induced by the 4% alcoholic NaOH post-treatment played a significant role in promoting the enzymatic hydrolysis of corn stover. More importantly, the lignin fraction (AL) released during the 4% alcoholic NaOH post-treatment and the lignin-rich residue (EHR) remained after the enzymatic hydrolysis of the 4% alcoholic NaOH post-treated acid-steam-exploded corn stover were employed to synthesize lignin-phenol-formaldehyde (LPF) resins. The plywoods prepared with the resins exhibit satisfactory performances. An alkaline ethanol system with an appropriate NaOH concentration could improve the removal of lignin and modification of the crystalline structure of cellulose in acid

Corn stover harvest strategy effects on grain yield and soil quality indicators

International Nuclear Information System (INIS)

Douglas, K.; Stuart, B.; Adam, W.

2013-01-01

Developing strategies to collect and use cellulo sic biomass for bio energy production is important because those materials are not used as human food sources. This study compared corn (Zea mays L.) stover harvest strategies on a 50 ha Clarion- Nicol let-Webster soil Association site near Emmetsburg, Iowa, USA. Surface soil samples (0 to 15 cm) were analyzed after each harvest to monitor soil organic carbon (Soc), ph, phosphorus (P) and potassium (K) changes. Grain yields in 2008, before the stover harvest treatments were imposed, averaged 11.4 Mg ha-1. In 2009, 2010, and 2011 grain yields averaged 10.1, 9.7, and 9.5 Mg ha-1, respectively. Although grain yields after stover harvest strategies imposed were lower than in 2008, there were no significant differences among the treatments. Four-year average stover collection rates ranged 1.0 to 5.2 Mg ha-1 which was 12 to 60% of the above-ground biomass. Soc showed a slight decrease during the study, but the change was not related to any specific stover harvest treatment. Instead, we attribute the Soc decline to the tillage intensity and lower than expected crop yields. Overall, these results are consistent with other Midwestern USA studies that indicate corn stover should not be harvested if average grain yields are less than 11 Mg ha-1

Slagging Behavior of Straw and Corn Stover and the Fate of Potassium under Entrained-Flow Gasification Conditions

Energy Technology Data Exchange (ETDEWEB)

Leiser, S.; Cieplik, M.K.; Smit, R. [Energy research Centre of the Netherlands ECN, Post Office Box 1, 1755 ZG Petten (Netherlands)

2013-07-01

The behavior of straw and corn stover (non-food agricultural residues potentially available for power generation) was studied in a lab-scale reactor under entrained-flow gasification conditions typical for existing integrated gasification combined cycle power systems. This experimental work was assisted by a range of ash-specific analyses and thermodynamic modeling to gain insights into both the physics and chemistry of ash formation and melting behavior. It was observed that, although the major part of the primarily siliceous native ash promptly forms a molten slag, much of the alkalis are evaporated into the syngas. These gas-borne alkalis can potentially cause aerosol formation in the gasifier, gas quench, syngas cooler, and quench systems, resulting in both operating problems (fouling) and emission issues. To minimize the alkali release from straw and corn stover, the addition of an additive (clay) has been proven to be a highly promising method without the negative effects for the melting behavior of the slag.

Conversion of Aqueous Ammonia-Treated Corn Stover to Lactic Acid by Simultaneous Saccharification and Cofermentation

Science.gov (United States)

Zhu, Yongming; Lee, Y. Y.; Elander, Richard T.

Treatment of corn stover with aqueous ammonia removes most of the structural lignin, whereas retaining the majority of the carbohydrates in the solids. After treatment, both the cellulose and hemicellulose in corn stover become highly susceptible to enzymatic digestion. In this study, corn stover treated by aqueous ammonia was investigated as the substrate for lactic acid production by simultaneous saccharification and cofermentation (SSCF). A commercial cellulase (Spezyme-CP) and Lactobacillus pentosus American Type Culture Collection (ATCC) 8041 (Spanish Type Culture Collection [CECT]-4023) were used for hydrolysis and fermentation, respectively. In batch SSCF operation, the carbohydrates in the treated corn stover were converted to lactic acid with high yields, the maximum lactic acid yield reaching 92% of the stoichiometric maximum based on total fermentable carbohydrates (glucose, xylose, and arabinose). A small amount of acetic acid was also produced from pentoses through the phosphoketolase pathway. Among the major process variables for batch SSCF, enzyme loading and the amount of yeast extract were found to be the key factors affecting lactic acid production. Further tests on nutrients indicated that corn steep liquor could be substituted for yeast extract as a nitrogen source to achieve the same lactic acid yield. Fed-batch operation of the SSCF was beneficial in raising the concentration of lactic acid to a maximum value of 75.0 g/L.

Sustainability of corn stover harvest strategies in Pennsylvania

Science.gov (United States)

Paul R. Adler; Benjamin M. Rau; Gregory W. Roth

2015-01-01

Pennsylvania farmers have a long history of harvesting corn (Zea mays L.) stover after grain harvest for animal bedding and feed or as a component of mushroom compost, or as silage for dairy cattle feed. With the shallow soils and rolling topography, soil erosion and carbon losses have been minimized through extensive use of cover crops, no-till, and...

Effect of pelleting process variables on physical properties and sugar yields of ammonia fiber expansion pretreated corn stover

Energy Technology Data Exchange (ETDEWEB)

Amber N. Hoover; Jaya Shankar Tumuluru; Farzaneh Teymouri; Garold L. Gresham; Janette Moore

2014-07-01

Pelletization process variables including grind size (4, 6 mm), die speed (40, 50, 60 Hz), and preheating (none, 70 degrees C) were evaluated to understand their effect on pellet quality attributes and sugar yields of ammonia fiber expansion (AFEX) pretreated biomass. The bulk density of the pelletized AFEX corn stover was three to six times greater compared to untreated and AFEX-treated corn stover. Also the durability of the pelletized AFEX corn stover was >97.5% for all pelletization conditions studied except for preheated pellets. Die speed had no effect on enzymatic hydrolysis sugar yields of pellets. Pellets produced with preheating or a larger grind size (6 mm) had similar or lower sugar yields. Pellets generated with 4 mm AFEX-treated corn stover, a 60 Hz die speed, and no preheating resulted in pellets with similar or greater density, durability, and sugar yields compared to other pelletization conditions.

Environmental Impacts of Stover Removal in the Corn Belt

Energy Technology Data Exchange (ETDEWEB)

Alicia English; Wallace E. Tyner; Juan Sesmero; Phillip Owens; David Muth

2012-08-01

When considering the market for biomass from corn stover resources erosion and soil quality issues are important to consider. Removal of stover can be beneficial in some areas, especially when coordinated with other conservation practices, such as vegetative barrier strips and cover crops. However, benefits are highly dependent on several factors, namely if farmers see costs and benefits associated with erosion and the tradeoffs with the removal of biomass. This paper uses results from an integrated RUSLE2/WEPS model to incorporate six different regime choices, covering management, harvest and conservation, into simple profit maximization model to show these tradeoffs.

Handling of corn stover bales for combustion in small and large furnaces

Energy Technology Data Exchange (ETDEWEB)

Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

2010-07-01

This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

Enhanced glucose yield and structural characterization of corn stover by sodium carbonate pretreatment.

Science.gov (United States)

Kim, Ilgook; Rehman, Muhammad Saif Ur; Han, Jong-In

2014-01-01

Na2CO3 was employed as an efficient yet cheap alkaline catalyst for the pretreatment of corn stover. To systematically obtain an optimal condition, the effects of critical pretreatment parameters including Na2CO3 concentration (2-6%), temperature (120-160 °C), and reaction time (10-30 min) on glucose yield were evaluated in lab-scale using response surface methodology. The best conditions were found to be Na2CO3 of 4.1%, temperature of 142.6 °C, and reaction time of 18.0 min, under which glucose yield reached to 267.5 g/kg biomass. Physical properties, based on scanning electron microscopy (SEM) imagery, surface area, pore volume and size, and crystallinity of pretreated corn stover, were examined. The Na2CO3 pretreatment apparently damaged the surface and altered structural features of corn stover, which resulted in the enhancement of enzymatic of hydrolysis. These results evidently support that Na2CO3 is indeed a robust and feasible catalyst for pretreating lignocellulosic biomass. Copyright © 2013 Elsevier Ltd. All rights reserved.

Mathematical tool from corn stover TGA to determine its composition.

Science.gov (United States)

Freda, Cesare; Zimbardi, Francesco; Nanna, Francesco; Viola, Egidio

2012-08-01

Corn stover was treated by steam explosion process at four different temperatures. A fraction of the four exploded matters was extracted by water. The eight samples (four from steam explosion and four from water extraction of exploded matters) were analysed by wet chemical way to quantify the amount of cellulose, hemicellulose and lignin. Thermogravimetric analysis in air atmosphere was executed on the eight samples. A mathematical tool was developed, using TGA data, to determine the composition of corn stover in terms of cellulose, hemicellulose and lignin. It uses the biomass degradation temperature as multiple linear function of the cellulose, hemicellulose and lignin content of the biomass with interactive terms. The mathematical tool predicted cellulose, hemicellulose and lignin contents with average absolute errors of 1.69, 5.59 and 0.74 %, respectively, compared to the wet chemical method.

Production, carbon and nitrogen in stover fractions of corn (Zea mays L.) in response to cultivar development

Science.gov (United States)

The contribution of genetic selection of corn to quantity and quality of stover is still poor-known. The aim of the study was to evaluate production, C and N in fractions of corn stover in response to the cultivar development. Two field experiments were conducted in the city of Rolândia (Paraná - Br...

Implications of Using Corn Stalks as a Biofuel Source: A Joint ARS and DOE Project

Science.gov (United States)

Wilhelm, W. W.; Cushman, J.

2003-12-01

Corn stover is a readily source of biomass for cellulosic ethanol production, and may provide additional income for growers. Published research shows that residue removal changes the rate of soil physical, chemical, and biological processes, and in turn, crop growth. Building a sustainable cellulosic ethanol industry based on corn residue requires residue management practices that do not reduce long-term productivity. To develop such systems, impacts of stover removal on the soil and subsequent crops must be quantified. The ARS/DOE Biofuel Project is the cooperative endeavor among scientists from six western Corn Belt US Dept. of Agriculture, Agricultural Research Service (ARS) locations and US Dept. of Energy. The objectives of the project are to determine the influence of stover removal on crop productivity, soil aggregation, quality, carbon content, and seasonal energy balance, and carbon sequestration. When residue is removed soil temperatures fluctuate more and soil water evaporation is greater. Residue removal reduces the amount of soil organic carbon (SOC), but the degree of reduction is highly dependent on degree of tillage, quantity of stover removed, and frequency of stover removal. Of the three cultural factors (stover removal, tillage, and N fertilization) tillage had the greatest effect on amount of corn-derived SOC. No tillage tends to increase the fraction of aggregates in the 2.00 to 0.25 mm size range at all removal rates. Stover harvest reduces corn-derived SOC by 35% compared to retaining stover on the soil averaged over all tillage systems. Corn stover yield has not differed across stover removal treatments in these studies. In the irrigated study, grain yield increased with stover removal. In the rain-fed studies, grain yield has not differed among residue management treatments. Incorporating the biomass ethanol fermentation by-product into a soil with low SOC showed a positive relationship between the amount of lignin added and the subsequent

Direct measures of mechanical energy for knife mill size reduction of switchgrass, wheat straw, and corn stover.

Science.gov (United States)

Bitra, Venkata S P; Womac, Alvin R; Igathinathane, C; Miu, Petre I; Yang, Yuechuan T; Smith, David R; Chevanan, Nehru; Sokhansanj, Shahab

2009-12-01

Lengthy straw/stalk of biomass may not be directly fed into grinders such as hammer mills and disc refiners. Hence, biomass needs to be preprocessed using coarse grinders like a knife mill to allow for efficient feeding in refiner mills without bridging and choking. Size reduction mechanical energy was directly measured for switchgrass (Panicum virgatum L.), wheat straw (Triticum aestivum L.), and corn stover (Zea mays L.) in an instrumented knife mill. Direct power inputs were determined for different knife mill screen openings from 12.7 to 50.8 mm, rotor speeds between 250 and 500 rpm, and mass feed rates from 1 to 11 kg/min. Overall accuracy of power measurement was calculated to be +/-0.003 kW. Total specific energy (kWh/Mg) was defined as size reduction energy to operate mill with biomass. Effective specific energy was defined as the energy that can be assumed to reach the biomass. The difference is parasitic or no-load energy of mill. Total specific energy for switchgrass, wheat straw, and corn stover chopping increased with knife mill speed, whereas, effective specific energy decreased marginally for switchgrass and increased for wheat straw and corn stover. Total and effective specific energy decreased with an increase in screen size for all the crops studied. Total specific energy decreased with increase in mass feed rate, but effective specific energy increased for switchgrass and wheat straw, and decreased for corn stover at increased feed rate. For knife mill screen size of 25.4 mm and optimum speed of 250 rpm, optimum feed rates were 7.6, 5.8, and 4.5 kg/min for switchgrass, wheat straw, and corn stover, respectively, and the corresponding total specific energies were 7.57, 10.53, and 8.87 kWh/Mg and effective specific energies were 1.27, 1.50, and 0.24 kWh/Mg for switchgrass, wheat straw, and corn stover, respectively. Energy utilization ratios were calculated as 16.8%, 14.3%, and 2.8% for switchgrass, wheat straw, and corn stover, respectively. These

Impact of Collection Equipment on Ash Variability of Baled Corn Stover Biomass for Bioenergy

Energy Technology Data Exchange (ETDEWEB)

William Smith; Jeffery Einerson; Kevin Kenney; Ian J. Bonner

2014-09-01

Cost-effective conversion of agricultural residues for renewable energy hinges not only on the material’s quality but also the biorefinery’s ability to reliably measure quality specifications. The ash content of biomass is one such specification, influencing pretreatment and disposal costs for the conversion facility and the overall value of a delivered lot of biomass. The biomass harvest process represents a primary pathway for accumulation of soil-derived ash within baled material. In this work, the influence of five collection techniques on the total ash content and variability of ash content within baled corn stover in southwest Kansas is discussed. The equipment tested included a mower for cutting the corn stover stubble, a basket rake, wheel rake, or shred flail to gather the stover, and a mixed or uniform in-feed baler for final collection. The results showed mean ash content to range from 11.5 to 28.2 % depending on operational choice. Resulting impacts on feedstock costs for a biochemical conversion process range from $5.38 to $22.30 Mg-1 based on the loss of convertible dry matter and ash disposal costs. Collection techniques that minimized soil contact (shred flail or nonmowed stubble) were shown to prevent excessive ash contamination, whereas more aggressive techniques (mowing and use of a wheel rake) caused greater soil disturbance and entrainment within the final baled material. Material sampling and testing were shown to become more difficult as within-bale ash variability increased, creating uncertainty around feedstock quality and the associated costs of ash mitigation.

Xylitol production from DEO hydrolysate of corn stover by Pichia stipitis YS-30

Science.gov (United States)

Rita C.L.B. Rodrigues; William R. Kenealy; Thomas W. Jeffries

2011-01-01

Corn stover that had been treated with vapor-phase diethyl oxalate released a mixture of mono-and oligosaccharides consisting mainly of xylose and glucose. Following overliming and neutralization, a D-xylulokinase mutant of Pichia stipitis, FPL-YS30 (xyl3 -Ä1), converted the stover hydrolysate into xylitol. This research examined the effects of phosphoric or gluconic...

Alkaline Peroxide Delignification of Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Mittal, Ashutosh [Biosciences; Katahira, Rui [National; Donohoe, Bryon S. [Biosciences; Black, Brenna A. [National; Pattathil, Sivakumar [Complex; Stringer, Jack M. [National; Beckham, Gregg T. [National

2017-05-30

Selective biomass fractionation into carbohydrates and lignin is a key challenge in the conversion of lignocellulosic biomass to fuels and chemicals. In the present study, alkaline hydrogen peroxide (AHP) pretreatment was investigated to fractionate lignin from polysaccharides in corn stover (CS), with a particular emphasis on the fate of the lignin for subsequent valorization. The influence of peroxide loading on delignification during AHP pretreatment was examined over the range of 30-500 mg H2O2/g dry CS at 50 degrees C for 3 h. Mass balances were conducted on the solid and liquid fractions generated after pretreatment for each of the three primary components, lignin, hemicellulose, and cellulose. AHP pretreatment at 250 mg H2O2/g dry CS resulted in the pretreated solids with more than 80% delignification consequently enriching the carbohydrate fraction to >90%. Two-dimensional nuclear magnetic resonance (2D-NMR) spectroscopy of the AHP pretreated residue shows that, under high peroxide loadings (>250 mg H2O2/g dry CS), most of the side chain structures were oxidized and the aryl-ether bonds in lignin were partially cleaved, resulting in significant delignification of the pretreated residues. Gel permeation chromatography (GPC) analysis shows that AHP pretreatment effectively depolymerizes CS lignin into low molecular weight (LMW) lignin fragments in the aqueous fraction. Imaging of AHP pretreated residues shows a more granular texture and a clear lamellar pattern in secondary walls, indicative of layers of varying lignin removal or relocalization. Enzymatic hydrolysis of this pretreated residue at 20 mg/g of glucan resulted in 90% and 80% yields of glucose and xylose, respectively, after 120 h. Overall, AHP pretreatment is able to selectively remove more than 80% of the lignin from biomass in a form that has potential for downstream valorization processes and enriches the solid pulp into a highly digestible material.

Bioconversion of corn stover hydrolysate to ethanol by a recombinant yeast strain

Energy Technology Data Exchange (ETDEWEB)

Zhao, Jing; Xia, Liming

2010-12-15

Three corn stover hydrolysates, enzymatic hydrolysates prepared from acid and alkaline pretreatments separately and hemicellulosic hydrolysate prepared from acid pretreatment, were evaluated in composition and fermentability. For enzymatic hydrolysate from alkaline pretreatment, ethanol yield on fermentable sugars and fermentation efficiency reached highest among the three hydrolysates; meanwhile, ethanol yield on dry corn stover reached 0.175 g/g, higher than the sum of those of two hydrolysates from acid pretreatment. Fermentation process of the enzymatic hydrolysate from alkaline pretreatment was further investigated using free and immobilized cells of recombinant Saccharomyces cerevisiae ZU-10. Concentrated hydrolysate containing 66.9 g/L glucose and 32.1 g/L xylose was utilized. In the fermentation with free cells, 41.2 g/L ethanol was obtained within 72 h with an ethanol yield on fermentable sugars of 0.416 g/g. Immobilized cells greatly enhanced the ethanol productivity, while the ethanol yield on fermentable sugars of 0.411 g/g could still be reached. Repeated batch fermentation with immobilized cells was further attempted up to six batches. The ethanol yield on fermentable sugars maintained above 0.403 g/g with all glucose and more than 92.83% xylose utilized in each batch. These results demonstrate the feasibility and efficiency of ethanol production from corn stover hydrolysates. (author)

Production of butanol (a biofuel) from agricultural residues: Part II - Use of corn stover and switchgrass hydrolysates

Energy Technology Data Exchange (ETDEWEB)

Qureshi, Nasib; Saha, Badal C.; Hector, Ronald E.; Dien, Bruce; Iten, Loren; Bowman, Michael J.; Cotta, Michael A. [United States Department of Agriculture (USDA), Agricultural Research Service (ARS), National Center for Agricultural Utilization Research (NCAUR), Bioenergy Research, 1815 N. University Street, Peoria, IL 61604 (United States); Hughes, Stephen; Liu, Siqing [USDA-ARS-NCAUR, Renewable Product Technology, 1815 N. University Street, Peoria, IL 61604 (United States); Sarath, Gautam [USDA-ARS, Grain, Forage, and Bioenergy Research Unit, University of Nebraska, 314 Biochemistry Hall, East Campus, Lincoln, NE 68583 (United States)

2010-04-15

Acetone butanol ethanol (ABE) was produced from hydrolysed corn stover and switchgrass using Clostridium beijerinckii P260. A control experiment using glucose resulted in the production of 21.06 g L{sup -1} total ABE. In this experiment an ABE yield and productivity of 0.41 and 0.31 g L{sup -1} h{sup -1} was achieved, respectively. Fermentation of untreated corn stover hydrolysate (CSH) exhibited no growth and no ABE production; however, upon dilution with water (two fold) and wheat straw hydrolysate (WSH, ratio 1:1), 16.00 and 18.04 g L{sup -1} ABE was produced, respectively. These experiments resulted in ABE productivity of 0.17-0.21 g L{sup -1} h{sup -1}. Inhibitors present in CSH were removed by treating the hydrolysate with Ca(OH){sub 2} (overliming). The culture was able to produce 26.27 g L{sup -1} ABE after inhibitor removal. Untreated switchgrass hydrolysate (SGH) was poorly fermented and the culture did not produce more than 1.48 g L{sup -1} ABE which was improved to 14.61 g L{sup -1}. It is suggested that biomass pretreatment methods that do not generate inhibitors be investigated. Alternately, cultures resistant to inhibitors and able to produce butanol at high concentrations may be another approach to improve the current process. (author)

A GIS methodology to identify potential corn stover collection locations

Energy Technology Data Exchange (ETDEWEB)

Haddad, Monica A. [Department of Community and Regional Planning, 583 College of Design, Iowa State University, Ames, IA 50011-3095 (United States); Anderson, Paul F. [Department of Landscape Architecture, 481 College of Design, Iowa State University, Ames, IA 50011 (United States); Department of Agronomy, 481 College of Design, Iowa State University, Ames, IA 50011 (United States)

2008-12-15

In this study, we use geographic information systems technology to identify potential locations in a Midwestern region for collection and storage of corn stover for use as biomass feedstock. Spatial location models are developed to identify potential collection sites along an existing railroad. Site suitability analysis is developed based on two main models: agronomic productivity potential and environmental costs. The analysis includes the following steps: (1) elaboration of site selection criteria; (2) identification of the study region and service area based on transportation network analysis; (3) reclassification of input spatial layers based on common scales; (4) overlaying the reclassified spatial layers with equal weights to generate the two main models; and (5) overlaying the main models using different weights. A pluralistic approach is adopted, presenting three different scenarios as alternatives for the potential locations. Our results suggest that there is a significant subset of potential sites that meet site selection criteria. Additional studies are needed to evaluate potential sites through field visits, assess economic and social costs, and estimate the proportion of corn producers willing to sell and transport corn stover to collection facilities. (author)

Studi Awal Desain Pabrik Bioetanol dari Corn stover

Directory of Open Access Journals (Sweden)

Gumelar Ahmad Muhlis

2015-12-01

Full Text Available Jagung (Zea mays merupakan tanaman pangan yang penting di Indonesia. Pada tahun 2006, luas panen jagung adalah 3,5 juta hektar dengan produksi rata-rata 3,47ton/ha, produksi jagung secara nasional 11,7 juta ton. Limbah batang dan daun jagung kering adalah 3,46 ton/ha sehingga limbah pertanian yang dihasilkan sekitar 12.1juta ton. Potensi energi limbah pada komoditas jagung sangat besar dan diharapkan akan terus meningkat sejalan dengan program pemerintah dalam meningkatkan produksi jagung secara nasional yaitu program pengembangan peternakan secara terintegrasi (Crop Livestock System/CLS. Oleh karena itu, optimasi pemanfaatan limbah jagung sangat diperlukan untuk mendapatkan keuntungan yang optimal sehingga dalam studi ini diputuskan pemanfaatan sebanyak 50% limbah pertanian jagung yang ada di Kab. Tuban untuk selanjutnya diproses menjadi Bioetanol 95%. Ketersediaan bahan baku, letak strategis, transportasi yang mudah terletak di jalur pantura dan langsung terhubung dengan pelabuhan, serta potensi tenaga kerja yang cukup menjanjikan menjadikan alasan dalam pemilihan Kawasan Industri Kec. Jenu Kab. Tuban sebagai lokasi pabrik. Proses pembuatan bioetanol dari corn stover dengan proses fermentasi dibagi menjadi 4 tahap yaitu:  penyimpanan dan penanganan bahan baku, hidrolisis, fermentasi, dan pemurnian. Desain konseptual yang disajikan mengacu pada Technical Report Pilot Plan National Renewable Energy Laboratory tahun 2011. Pabrik Bioetanol direncanakan dapat mengolah 484.625 ton corn stover kering/hari pada yield etanol (303 L/dry ton dengan kapasitas produksi etanol 95% sebanyak 44.226 kL/tahun, harga jual adalah Rp13.500,00/L. Masa konstruksi pabrik yang didirikan 2 tahun dengan pembiayaan berupa modal tetap (FCI Rp. 515.854.121.170; modal kerja (WCI Rp. 91.033.080.207; investasi total (TCI Rp. 606.887.201.377 ; total production cost (TPC Rp. 345.715.009.709. Sehingga didapatkan IRR 23,37 % pertahun ;pay out time (POT 6,98 tahun dengan project

Ash Reduction of Corn Stover by Mild Hydrothermal Preprocessing

Energy Technology Data Exchange (ETDEWEB)

M. Toufiq Reza; Rachel Emerson; M. Helal Uddin; Garold Gresham; Charles J. Coronella

2014-04-22

Lignocellulosic biomass such as corn stover can contain high ash content, which may act as an inhibitor in downstream conversion processes. Most of the structural ash in biomass is located in the cross-linked structure of lignin, which is mildly reactive in basic solutions. Four organic acids (formic, oxalic, tartaric, and citric) were evaluated for effectiveness in ash reduction, with limited success. Because of sodium citrate’s chelating and basic characteristics, it is effective in ash removal. More than 75 % of structural and 85 % of whole ash was removed from the biomass by treatment with 0.1 g of sodium citrate per gram of biomass at 130 °C and 2.7 bar. FTIR, fiber analysis, and chemical analyses show that cellulose and hemicellulose were unaffected by the treatment. ICP–AES showed that all inorganics measured were reduced within the biomass feedstock, except sodium due to the addition of Na through the treatment. Sodium citrate addition to the preconversion process of corn stover is an effective way to reduced physiological ash content of the feedstock without negatively impacting carbohydrate and lignin content.

Rheology of corn stover slurries during fermentation to ethanol

Science.gov (United States)

Ghosh, Sanchari; Epps, Brenden; Lynd, Lee

2017-11-01

In typical processes that convert cellulosic biomass into ethanol fuel, solubilization of the biomass is carried out by saccharolytic enzymes; however, these enzymes require an expensive pretreatment step to make the biomass accessible for solubilization (and subsequent fermentation). We have proposed a potentially-less-expensive approach using the bacterium Clostridium thermocellum, which can initiate fermentation without pretreatment. Moreover, we have proposed a ``cotreatment'' process, in which fermentation and mechanical milling occur alternately so as to achieve the highest ethanol yield for the least milling energy input. In order to inform the energetic requirements of cotreatment, we experimentally characterized the rheological properties of corn stover slurries at various stages of fermentation. Results show that a corn stover slurry is a yield stress fluid, with shear thinning behavior well described by a power law model. Viscosity decreases dramatically upon fermentation, controlling for variables such as solids concentration and particle size distribution. To the authors' knowledge, this is the first study to characterize the changes in the physical properties of biomass during fermentation by a thermophilic bacterium.

Compatibility of High-Moisture Storage for Biochemical Conversion of Corn Stover: Storage Performance at Laboratory and Field Scales

Science.gov (United States)

Wendt, Lynn M.; Murphy, J. Austin; Smith, William A.; Robb, Thomas; Reed, David W.; Ray, Allison E.; Liang, Ling; He, Qian; Sun, Ning; Hoover, Amber N.; Nguyen, Quang A.

2018-01-01

Wet anaerobic storage of corn stover can provide a year-round supply of feedstock to biorefineries meanwhile serving an active management approach to reduce the risks associated with fire loss and microbial degradation. Wet logistics systems employ particle size reduction early in the supply chain through field-chopping which removes the dependency on drying corn stover prior to baling, expands the harvest window, and diminishes the biorefinery size reduction requirements. Over two harvest years, in-field forage chopping was capable of reducing over 60% of the corn stover to a particle size of 6 mm or less. Aerobic and anaerobic storage methods were evaluated for wet corn stover in 100 L laboratory reactors. Of the methods evaluated, traditional ensiling resulted in <6% total solid dry matter loss (DML), about five times less than the aerobic storage process and slightly less than half that of the anaerobic modified-Ritter pile method. To further demonstrate the effectiveness of the anaerobic storage, a field demonstration was completed with 272 dry tonnes of corn stover; DML averaged <5% after 6 months. Assessment of sugar release as a result of dilute acid or dilute alkaline pretreatment and subsequent enzymatic hydrolysis suggested that when anaerobic conditions were maintained in storage, sugar release was either similar to or greater than as-harvested material depending on the pretreatment chemistry used. This study demonstrates that wet logistics systems offer practical benefits for commercial corn stover supply, including particle size reduction during harvest, stability in storage, and compatibility with biochemical conversion of carbohydrates for biofuel production. Evaluation of the operational efficiencies and costs is suggested to quantify the potential benefits of a fully-wet biomass supply system to a commercial biorefinery. PMID:29632861

Compatibility of High-Moisture Storage for Biochemical Conversion of Corn Stover: Storage Performance at Laboratory and Field Scales

Directory of Open Access Journals (Sweden)

Lynn M. Wendt

2018-03-01

Full Text Available Wet anaerobic storage of corn stover can provide a year-round supply of feedstock to biorefineries meanwhile serving an active management approach to reduce the risks associated with fire loss and microbial degradation. Wet logistics systems employ particle size reduction early in the supply chain through field-chopping which removes the dependency on drying corn stover prior to baling, expands the harvest window, and diminishes the biorefinery size reduction requirements. Over two harvest years, in-field forage chopping was capable of reducing over 60% of the corn stover to a particle size of 6 mm or less. Aerobic and anaerobic storage methods were evaluated for wet corn stover in 100 L laboratory reactors. Of the methods evaluated, traditional ensiling resulted in <6% total solid dry matter loss (DML, about five times less than the aerobic storage process and slightly less than half that of the anaerobic modified-Ritter pile method. To further demonstrate the effectiveness of the anaerobic storage, a field demonstration was completed with 272 dry tonnes of corn stover; DML averaged <5% after 6 months. Assessment of sugar release as a result of dilute acid or dilute alkaline pretreatment and subsequent enzymatic hydrolysis suggested that when anaerobic conditions were maintained in storage, sugar release was either similar to or greater than as-harvested material depending on the pretreatment chemistry used. This study demonstrates that wet logistics systems offer practical benefits for commercial corn stover supply, including particle size reduction during harvest, stability in storage, and compatibility with biochemical conversion of carbohydrates for biofuel production. Evaluation of the operational efficiencies and costs is suggested to quantify the potential benefits of a fully-wet biomass supply system to a commercial biorefinery.

Evaluation of continuous ethanol fermentation of dilute-acid corn stover hydrolysate using thermophilic anaerobic bacterium Thermoanaerobacter BG1L1

DEFF Research Database (Denmark)

Georgieva, Tania I.; Ahring, Birgitte Kiær

2007-01-01

Dilute sulfuric acid pretreated corn stover is potential feedstock of industrial interest for second generation fuel ethanol production. However, the toxicity of corn stover hydrolysate (PCS) has been a challenge for fermentation by recombinant xylose fermenting organisms. In this work...

Current and potential sustainable corn stover feedstock for biofuel production in the United States

Science.gov (United States)

Tan, Zhengxi; Liu, Shu-Guang; Tieszen, Larry L.; Bliss, Norman

2012-01-01

Increased demand for corn (Zea mays L.) stover as a feedstock for cellulosic ethanol raises concerns about agricultural sustainability. Excessive corn stover harvesting could have long-term impacts on soil quality. We estimated current and future stover production and evaluated the potential harvestable stover amount (HSA) that could be used for biofuel feedstock in the United States by defining the minimum stover requirement (MSR) associated with the current soil organic carbon (SOC) content, tillage practices, and crop rotation systems. Here we show that the magnitude of the current HSA is limited (31 Tg y−1, dry matter) due to the high MSR for maintaining the current SOC content levels of soils that have a high carbon content. An alternative definition of MSR for soils with a moderate level of SOC content could significantly elevate the annual HSA to 68.7 Tg, or even to 132.2 Tg if the amount of currently applied manure is counted to partially offset the MSR. In the future, a greater potential for stover feedstock could come from an increase in stover yield, areal harvest index, and/or the total planted area. These results suggest that further field experiments on MSR should be designed to identify differences in MSR magnitude between maintaining SOC content and preventing soil erosion, and to understand the role of current SOC content level in determining MSR from soils with a wide range of carbon contents and climatic conditions.

Variations in fuel characteristics of corn (Zea mays) stovers: General spatial patterns and relationships to soil properties

Energy Technology Data Exchange (ETDEWEB)

Xiong, Shaojun [Unit of Biomass Technology and Chemistry, Swedish University of Agricultural Sciences, SE-901 83 Umeaa (Sweden); College of Life Science, Beijing Normal University, Beijing (China); Zhang, Yufen [College of Life Science, Beijing Normal University, Beijing (China); Zhuo, Yue [Biomass Engineering Centre, China Agricultural University, Beijing (China); Lestander, Torbjoern; Geladi, Paul [Unit of Biomass Technology and Chemistry, Swedish University of Agricultural Sciences, SE-901 83 Umeaa (Sweden)

2010-06-15

The geographic variations in corn stover fuel and soil characteristics from 22 sites in the Kerchin region (43.8-45.0 N, 122.7-125.1 E), north-east China, were examined in both 2006 and 2007. The correlations between fuel characteristics and soil parameters were analysed using principal component analysis (PCA) and partial least squares regression (PLS). The main emphasis was on the feasibility of using corn stovers as feedstock in direct combustion for heat and power generation. The examined corn stovers from Kerchin generally have similar characteristics to energy grasses grown in Europe and may be used as biofuels. However, large variations, up to several orders of magnitude, in the fuel characteristics existed among the samples. With PCA, the studied soils showed a clear distinction between soluble and less soluble elements, with a trend for higher insoluble element (such as Si) concentrations in south-western soils and a higher pH in the more northern soils. The component for fuel characteristics showed a distinct trend with latitude that can be explained by the above-mentioned soil component pattern. PLS regression models suggested some important relationships that may be used to predict corn stover fuel characteristics using soil and environment properties; for example, latitude, soil pH and Si are the most important predictors for Ca content in corn stovers, but not for K that is best predicted by soil K. Although limited by numbers of samples and sites, this study indicated that this approach can be used to predict biofuel quality. (author)

Investigation of acetic acid-catalyzed hydrothermal pretreatment on corn stover

DEFF Research Database (Denmark)

Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

2010-01-01

Acetic acid (AA)-catalyzed liquid hot water (LHW) pretreatments on raw corn stover (RCS) were carried out at 195 °C at 15 min with the acetic acid concentrations between 0 and 400 g/kg RCS. After pretreatment, the liquor fractions and water-insoluble solids (WIS) were collected separately...

Assessment of Options for the Collection, Handling, and Transport of Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Perlack, R.D.

2002-11-18

In this report, we discuss the logistics and estimate the delivered costs for collecting, handling, and hauling corn stover to an ethanol conversion facility. We compare costs for two conventional baling systems (large round bales and large rectangular bales), a silage-harvest system, and an unprocessed-pickup system. Our results generally indicate that stover can be collected, stored, and hauled for about $43.60 to $48.80/dry ton ($48.10-$53.80/dry Mg) using conventional baling equipment for conversion facilities ranging in size from 500 to 2000 dry tons/day (450-1810 dry Mg/day). These estimates are inclusive of all costs including farmer payments for the stover. Our results also suggest that costs might be significantly reduced with an unprocessed stover pickup system provided more efficient equipment is developed.

Bioethanol production from corn stover residues. Process design and Life Cycle Assessment

International Nuclear Information System (INIS)

De Bari, I.; Dinnino, G.; Braccio, G.

2008-01-01

In this report, the mass and energy balance along with a land-to-wheel Life Cycle Assessment (LCA) is described for a corn stover-to-ethanol industrial process assumed to consist of the main technologies being researched at ENEA TRISAIA: pretreatment by steam explosion and enzymatic hydrolysis. The modelled plant has a processing capacity of 60kt/y (dimensioned on realistic supplying basins of residues in Italy); biomass is pre-treated by acid catalyzed-steam explosion; cellulose and hemicelluloses are hydrolyzed and separately fermented; enzymes are on-site produced. The main target was to minimize the consumption of fresh water, enzymes and energy. The results indicate that the production of 1kg bio ethanol (95.4 wt%) requires 3.5 kg biomass dry matter and produces an energy surplus up to 740 Wh. The main purpose of the LCA analysis was to assess the environmental impact of the entire life cycle from the bio ethanol production up to its end-use as E10 blended gasoline. Boustead Model was used as tool to compile the life cycle inventory. The results obtained and discussed in this reports suffer of some limitations deriving from the following main points: some process yields have been extrapolated according to optimistic development scenarios; the energy and steam recovery could be lower than that projected because of lacks in the real systems; water recycle could be limited by the yeast tolerance toward the potential accumulation of toxic compounds. Nevertheless, the detailed process analysis here provided has its usefulness in: showing the challenging targets (even if they are ambitious) to bet on to make the integrated process feasible; driving the choice of the most suitable technologies to bypass some process bottlenecks [it

Engineering, nutrient removal, and feedstock conversion evaluations of four corn stover harvest scenarios

Energy Technology Data Exchange (ETDEWEB)

Hoskinson, Reed L.; Radtke, Corey W. [Idaho National Laboratory, P.O Box 1625, Idaho Falls, ID 83415-2210 (United States); Karlen, Douglas L. [USDA-ARS, National Soil Tilth Laboratory, Ames, IA 50011-3120 (United States); Birrell, Stuart J. [Iowa State University, Agricultural and Biosystems Engineering Department, Ames, IA 50011 (United States); Wilhelm, W.W. [USDA-ARS, Soil and Water Conservation Research Unit, Lincoln, NE 68583-0934 (United States)

2007-02-15

Crop residue has been identified as a near-term source of biomass for renewable fuel, heat, power, chemicals and other bio-materials. A prototype one-pass harvest system was used to collect residue samples from a corn (Zea mays L.) field near Ames, IA. Four harvest scenarios (low cut, high-cut top, high-cut bottom, and normal cut) were evaluated and are expressed as collected stover harvest indices (CSHI). High-cut top and high-cut bottom samples were obtained from the same plot in separate operations. Chemical composition, dilute acid pretreatment response, ethanol conversion yield and efficiency, and thermochemical conversion for each scenario were determined. Mean grain yield in this study (10.1 Mg ha{sup -1} dry weight) was representative of the average yield (10.0 Mg ha{sup -1}) for the area (Story County, IA) and year (2005). The four harvest scenarios removed 6.7, 4.9, 1.7, and 5.1 Mg ha{sup -1} of dry matter, respectively, or 0.60 for low cut, 0.66 for normal cut, and 0.61 for the total high-cut (top+bottom) scenarios when expressed as CSHI values. The macro-nutrient replacement value for the normal harvest scenario was $57.36 ha{sup -1} or $11.27 Mg{sup -1}. Harvesting stalk bottoms increased stover water content, risk of combine damage, estimated transportation costs, and left insufficient soil cover, while also producing a problematic feedstock. These preliminary results indicate harvesting stover (including the cobs) at a height of approximately 40 cm would be best for farmers and ethanol producers because of faster harvest speed and higher quality ethanol feedstock. (author)

Incorporating Agricultural Management Practices into the Assessment of Soil Carbon Change and Life-Cycle Greenhouse Gas Emissions of Corn Stover Ethanol Production

Energy Technology Data Exchange (ETDEWEB)

Qin, Zhangcai [Argonne National Lab. (ANL), Argonne, IL (United States); Canter, Christina E. [Argonne National Lab. (ANL), Argonne, IL (United States); Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States); Mueller, Steffen [Univ. of Illinois, Chicago, IL (United States); Kwon, Ho-young [International Food Policy Research Inst., Washington, DC (United States); Han, Jeongwoo [Argonne National Lab. (ANL), Argonne, IL (United States); Wander, Michelle M. [Univ. of Illinois, Champaign, IL (United States); Wang, Michael [Argonne National Lab. (ANL), Argonne, IL (United States)

2015-09-01

Land management practices such as cover crop adoption or manure application that can increase soil organic carbon (SOC) may provide a way to counter SOC loss upon removal of stover from corn fields for use as a biofuel feedstock. This report documents the data, methodology, and assumptions behind the incorporation of land management practices into corn-soybean systems that dominate U.S. grain production using varying levels of stover removal in the GREETTM (Greenhouse gases, Regulated Emissions, and Energy use in Transportation) model and its CCLUB (Carbon Calculator for Land Use change from Biofuels production) module. Tillage (i.e., conventional, reduced and no tillage), corn stover removal (i.e., at 0, 30% and 60% removal rate), and organic matter input techniques (i.e., cover crop and manure application) are included in the analysis as major land management practices. Soil carbon changes associated with land management changes were modeled with a surrogate CENTURY model. The resulting SOC changes were incorporated into CCLUB while GREET was expanded to include energy and material consumption associated with cover crop adoption and manure application. Life-cycle greenhouse gas (GHG) emissions of stover ethanol were estimated using a marginal approach (all burdens and benefits assigned to corn stover ethanol) and an energy allocation approach (burdens and benefits divided between grain and stover ethanol). In the latter case, we considered corn grain and corn stover ethanol to be produced at an integrated facility. Life-cycle GHG emissions of corn stover ethanol are dependent upon the analysis approach selected (marginal versus allocation) and the land management techniques applied. The expansion of CCLUB and GREET to accommodate land management techniques can produce a wide range of results because users can select from multiple scenario options such as choosing tillage levels, stover removal rates, and whether crop yields increase annually or remain constant

Fast and efficient nanoshear hybrid alkaline pretreatment of corn stover for biofuel and materials production

International Nuclear Information System (INIS)

Wang, Wei; Ji, Shaowen; Lee, Ilsoon

2013-01-01

We report a fast and efficient nano-scale shear hybrid alkaline (NSHA) pretreatment method of lignocellulosic biomass. In this work, corn stover was pretreated in a modified Taylor–Couette reactor with alkali (sodium hydroxide) at room temperature for two minutes. Up to 82% of high cellulose content in the remaining solids was achieved with the novel NSHA pretreatment process. Compared with untreated corn stover, an approximately 4-fold increase in enzymatic cellulose conversion and a 5-fold increase in hemicellulose conversion were achieved. Compositional analysis proved significant removals of both lignin and hemicellulose after the NSHA pretreatment. SEM images revealed that the synergistic effect of NSHA pretreatment caused the severe disruption of biomass structure and exposure of cellulose microfibril aggregates in NSHA pretreated corn stover. Highlights: ► A fast nanoshear hybrid alkaline (NSHA) pretreatment method is reported. ► A modified Taylor–Couette reactor was applied. ► The retention time of the NSHA method is only 2 min. ► A 100% conversion of glucan was achieved in one day. ► NSHA greatly removed both lignin and xylan

Updates to the Corn Ethanol Pathway and Development of an Integrated Corn and Corn Stover Ethanol Pathway in the GREET™ Model

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhichao [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Wang, Michael Q. [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division

2014-09-01

Corn ethanol, a first-generation biofuel, is the predominant biofuel in the United States. In 2013, the total U.S. ethanol fuel production was 13.3 billion gallons, over 95% of which was produced from corn (RFA, 2014). The 2013 total renewable fuel mandate was 16.6 billion gallons according to the Energy Independence and Security Act (EISA) (U.S. Congress, 2007). Furthermore, until 2020, corn ethanol will make up a large portion of the renewable fuel volume mandated by Renewable Fuels Standard (RFS2). For the GREET1_2014 release, the corn ethanol pathway was subject to updates reflecting changes in corn agriculture and at corn ethanol plants. In the latter case, we especially focused on the incorporation of corn oil as a corn ethanol plant co-product. Section 2 covers these updates. In addition, GREET now includes options to integrate corn grain and corn stover ethanol production on the field and at the biorefinery. These changes are the focus of Section 3.

Effects of laccase on lignin depolymerization and enzymatic hydrolysis of ensiled corn stover.

Science.gov (United States)

Chen, Qin; Marshall, Megan N; Geib, Scott M; Tien, Ming; Richard, Tom L

2012-08-01

The aim of this study was to explore the synergies of laccase, a ligninolytic enzyme, with cellulose and hemicellulase amendments on ensiled corn stover. Molecular signals of lignin decomposition were observed by tetramethylammonium hydroxide thermochemolysis and gas chromatography-mass spectroscopy (TMAH-GC-MS) analysis. The significant findings suggest that ensilage might provide a platform for biological pretreatment. By partially hydrolyzing cellulose and hemicellulose into soluble sugars, ensilage facilitates laccase penetration into the lignocellulose complex to enhance lignin degradation. Downstream cellulose hydrolysis was improved 7% with increasing laccase loading rate. These results demonstrate the potential of enzymes, either directly amended or expressed by microbes during ensilage, to maximize utilization of corn stover for cellulosic biofuels and other downstream fermentations. Copyright © 2012. Published by Elsevier Ltd.

Bioaugmentation for Electricity Generation from Corn Stover Biomass Using Microbial Fuel Cells

KAUST Repository

Wang, Xin; Feng, Yujie; Wang, Heming; Qu, Youpeng; Yu, Yanling; Ren, Nanqi; Li, Nan; Wang, Elle; Lee, He; Logan, Bruce E.

2009-01-01

of microbial consortia specifically acclimated for biomass breakdown. A mixed culture that was developed to have a high saccharification rate with corn stover was added to singlechamber, air-cathode MFCs acclimated for power production using glucose. The MFC

Promoting anaerobic biogasification of corn stover through biological pretreatment by liquid fraction of digestate (LFD).

Science.gov (United States)

Hu, Yun; Pang, Yunzhi; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Chufo, Wachemo Akiber; Jaffar, Muhammad; Li, Xiujin

2015-01-01

A new biological pretreatment method by using liquid fraction of digestate (LFD) was advanced for promoting anaerobic biogasification efficiency of corn stover. 17.6% TS content and ambient temperature was appropriate for pretreatment. The results showed that C/N ratio decreased to about 30, while total lignin, cellulose, and hemicellulose (LCH) contents were reduced by 8.1-19.4% after pretreatment. 3-days pretreatment was considered to be optimal, resulting in 70.4% more biogas production, 66.3% more biomethane yield and 41.7% shorter technical digestion time compared with the untreated stover. The reductions on VS, cellulose, and hemicellulose were increased by 22.1-35.9%, 22.3-35.4%, and 19.8-27.2% for LFD-treated stovers. The promoted anaerobic biogasification efficiency was mainly attributed to the improved biodegradability due to the pre-decomposition role of the bacteria in LFD. The method proved to be an efficient and low cost approach for producing bioenergy from corn stover, meanwhile, reducing LFD discharge and minimizing its potential pollution. Copyright © 2014 Elsevier Ltd. All rights reserved.

Evaluating fuel ethanol feedstocks from energy policy perspectives: A comparative energy assessment of corn and corn stover

International Nuclear Information System (INIS)

Lavigne, Amanda; Powers, Susan E.

2007-01-01

Concerns surrounding the continued, un-checked use of petroleum-based fuels in the transportation sector, the search for more sustainable, renewable alternatives, and the constraints of the existing supply infrastructure in the United States have placed a spotlight on biomass-derived fuels. The central question of the ethanol debate has changed from 'Should we make ethanol?' to 'From what should we make ethanol?' emphasizing the importance of understanding the differences between specific biomass supply systems for fuel ethanol. When presented with numerous options, the priorities of an individual decision maker will define which feedstock alternative is the most appropriate choice for development from their perspective. This paper demonstrates how energy data can be successfully used to quantify assessment metrics beyond a standard net energy value calculation, thus quantifying the relative 'value' of ethanol supply systems. This value is defined based on decision-maker priorities that were adopted from national energy policy priorities: increased national energy security and increased conservation of energy resources. Nine energy assessment metrics that quantify detailed system energy data are calculated and a straightforward comparative assessment is performed between corn and corn stover feedstocks produced under the same farm scenario. Corn stover is shown to be more compatible with the national energy policy priorities and it is recommended that additional research be performed on utilizing this feedstock from the corn farm

Enhanced biohydrogen production from corn stover by the combination of Clostridium cellulolyticum and hydrogen fermentation bacteria.

Science.gov (United States)

Zhang, Shou-Chi; Lai, Qi-Heng; Lu, Yuan; Liu, Zhi-Dan; Wang, Tian-Min; Zhang, Chong; Xing, Xin-Hui

2016-10-01

Hydrogen was produced from steam-exploded corn stover by using a combination of the cellulolytic bacterium Clostridium cellulolyticum and non-cellulolytic hydrogen-producing bacteria. The highest hydrogen yield of the co-culture system with C. cellulolyticum and Citrobacter amalonaticus reached 51.9 L H2/kg total solid (TS). The metabolites from the co-culture system were significantly different from those of the mono-culture systems. Formate, which inhibits the growth of C. cellulolyticum, could be consumed by the hydrogen-evolving bacteria, and transformed into hydrogen. Glucose and xylose were released from corn stover via hydrolysis by C. cellulolyticum and were quickly utilized in dark fermentation with the co-cultured hydrogen-producing bacteria. Because the hydrolysis of corn stover by C. cellulolyticum was much slower than the utilization of glucose and xylose by the hydrogen-evolving bacteria, the sugar concentrations were always maintained at low levels, which favored a high hydrogen molar yield. Copyright © 2016 The Society for Biotechnology, Japan. Published by Elsevier B.V. All rights reserved.

High-concentration sugars production from corn stover based on combined pretreatments and fed-batch process.

Science.gov (United States)

Yang, Maohua; Li, Wangliang; Liu, Binbin; Li, Qiang; Xing, Jianmin

2010-07-01

In this paper, high-concentration sugars were produced from pretreated corn stover. The raw corn stover was pretreated in a process combining steam explosion and alkaline hydrogen-peroxide. The hemicellulose and lignin were removed greatly. The cellulose content increased to 73.2%. Fed-batch enzymatic hydrolysis was initiated with 12% (w/v) solids loading and 20 FPU/g solids. Then, 6% solids were fed consecutively at 12, 36 and 60 h. After 144 h, the final concentrations of reducing sugar, glucose, cellobiose and xylose reached 220, 175, 22 and 20 g/L, respectively. The final total biomass conversion was 60% in fed-batch process. Copyright 2009 Elsevier Ltd. All rights reserved.

Comparison of corn and switchgrass on marginal soils for bioenergy

Energy Technology Data Exchange (ETDEWEB)

Varvel, G.E.; Vogel, K.P.; Mitchell, R.B. [USDA-ARS, 344 Keim Hall, University of Nebraska-Lincoln, P.O. Box 830937, Lincoln, NE 68583-0937 (United States); Follett, R.F. [USDA-ARS, Room S-100, 2150 Centre Avenue Building D, Ft. Collins, CO 80526-8119 (United States); Kimble, J.M. [USDA-NRCS, National Soil Survey Center, 100 Centennial Mall North, Lincoln, NE 68508-3866 (United States)

2008-01-15

Crop residues such as corn (Zea mays L.) stover are viewed as an abundant and inexpensive source of biomass that can be removed from fields to produce bioenergy. Assumptions include that with minimum or no-tillage farming methods, there will be no deleterious production or environmental effects. A long-term field study was established in eastern Nebraska, USA, to compare the switchgrass managed as a biomass energy crop versus no-till corn on a non-irrigated site, marginal for row-crop production, in the western Corn Belt. Our objective in this paper is to report on corn stover removal effects on corn grain yields and potential ethanol production in both cropping systems. Corn, under no-till management, and switchgrass were grown at three N fertilizer levels. In the first 5 years (2001-2005), removal of half the available stover significantly reduced corn yields. During that same time period, the potential ethanol yield for switchgrass was equal to or greater than the potential total ethanol yield of corn grain and harvested stover fertilized at the same optimum N rate. The effect of crop residue removal on crop productivity needs to be investigated in other agro-ecosystems and the potential use of dedicated perennial biomass energy crops should remain a viable renewable energy option on non-irrigated marginal croplands. (author)

Optimization of biofuel production from corn stover under supply uncertainty in Ontario

Directory of Open Access Journals (Sweden)

Jonathan Ranisau

2017-12-01

Full Text Available In this paper, a biofuel production supply chain optimization framework is developed that can supply the fuel demand for 10% of Ontario. Different biomass conversion technologies are considered, such as pyrolysis and gasification and subsequent hydro processing and the Fischer-Tropsch process. A supply chain network approach is used for the modeling, which enables the optimization of both the biorefinery locations and the associated transportation networks. Gasification of corn stover is examined to convert waste biomass into valuable fuel. Biomass-derived fuel has several advantages over traditional fuels including substantial greenhouse gas reduction, generating higher quality synthetic fuels, providing a use for biomass waste, and potential for use without much change to existing infrastructure. The objective of this work is to show the feasibility of the use of corn stover as a biomass feedstock to a hydrocarbon biofuel supply chain in Ontario using a mixed-integer linear programming model while accounting for the uncertainty in the availability of corn stover. In the case study, the exact number of biorefineries is left as a policy decision and the optimization is carried out over a range of the possible numbers of facilities. The results obtained from the case study suggests implementing gasification technology followed by Fischer-Tropsch at two different sites in Ontario. The optimal solution satisfied 10% of the yearly fuel demand of Ontario with two production plants (14.8 billion L of fuel and requires an investment of $42.9 billion, with a payback period of about 3 years.

Quantifying Cradle-to-Farm Gate Life-Cycle Impacts Associated with Fertilizer used for Corn, Soybean, and Stover Production

Energy Technology Data Exchange (ETDEWEB)

Powers, S. E.

2005-05-01

Fertilizer use can cause environmental problems, particular eutrophication of water bodies from excess nitrogen or phosphorus. Increased fertilizer runoff is a concern for harvesting corn stover for ethanol production. This modeling study found that eutrophication potential for the base case already exceeds proposed water quality standards, that switching to no-till cultivation and collecting stover increased that eutrophication potential by 21%, and that switching to continuous-corn production on top of that would triple eutrophication potential.

High titer L-lactic acid production from corn stover with minimum wastewater generation and techno-economic evaluation based on Aspen plus modeling.

Science.gov (United States)

Liu, Gang; Sun, Jiaoe; Zhang, Jian; Tu, Yi; Bao, Jie

2015-12-01

Technological potentials of l-lactic acid production from corn stover feedstock were investigated by experimental and techno-economic studies. An optimal performance with 104.5 g/L in l-lactic acid titer and 71.5% in overall yield from cellulose in corn stover to l-lactic acid using an engineered Pediococcus acidilactici strain were obtained by overcoming several technical barriers. A rigorous Aspen plus model for l-lactic acid production starting from dry dilute acid pretreated and biodetoxified corn stover was developed. The techno-economic analysis shows that the minimum l-lactic acid selling price (MLSP) was $0.523 per kg, which was close to that of the commercial l-lactic acid produced from starch feedstock, and 24% less expensive than that of ethanol from corn stover, even though the xylose utilization was not considered. The study provided a prototype of industrial application and an evaluation model for high titer l-lactic acid production from lignocellulose feedstock. Copyright © 2015 Elsevier Ltd. All rights reserved.

PRETREATMENT AND FRACTIONATION OF CORN STOVER BY AMMONIA RECYCLE PERCOLATION PROCESS. (R831645)

Science.gov (United States)

Corn stover was pretreated with aqueous ammonia in a flow-through column reactor,a process termed as Ammonia Recycle Percolation (ARP). The aqueous ammonia causesswelling and efficient delignification of biomass at high temperatures. The ARPprocess solubilizes abou...

Residual nitrogen-15 recovery by corn as influenced by tillage and fertilization method

International Nuclear Information System (INIS)

Timmons, D.R.; Cruse, R.M.

1991-01-01

Tillage systems that create different surface residue conditions may also affect the recovery of residual fertilizer N during subsequent growing seasons. This study evaluated the recovery of residual labeled N fertilizer in the soil by corn (Zea mays L.) for two tillage systems and two fertilization methods. Five atom % 15 N-enriched 28% urea-ammonium nitrate solution (UAN) at 224 kg N ha -1 was either surface-applied in the fall before any primary tillage or banded (knifed in) just before planting in the spring. Continuous corn was grown with either fall moldboard-plow (MP) or ridge-till (RT) systems. After the initial growing season, the recovery of residual labeled N in the soil by corn was determined for three consecutive growing seasons, and the soil profile was sampled periodically to measure residual 15 N in the organic and inorganic pools. One year after labeled UAN application, from 16 to 27% of the initial 15 N applied was found in the organic N pool and only 1% as inorganic N[NH 4 +(NO 2 +NO 3 )-N]. After four seasons, residual 15 N in the organic N pool ranged from 13 to 24%. Less than 0.5% remained as inorganic N. Regression analyses indicated that about 5 kg 15 N ha -1 year -1 became available for both MP and RT systems with banded N, so the amounts were small. Total residual 15 N recovery by corn grain plus stover for three seasons ranged from 1.7 to 3.5%, and was greatest for spring-banded fertilizer. Because the amounts of residual 15 N utilized were too small to affect corn growth, this N source appears to be negligible when considering corn-N needs

Modeling the CO2 and N2O Emissions From Stover Removal for Biofuel Production From Continuous Corn Production in Iowa

Science.gov (United States)

Paustian, K.; Killian, K.; Brenner, J.

2003-12-01

Corn stover, an agricultural residue, can be used as feedstock for near term bioethanol production and is available today at levels that can significantly impact energy supply. We evaluated the environmental impact of such a large-scale change in agricultural practices on green house gas production, soil erosion and soil carbon using the Century model. Estimates of soil C changes and GHG emissions were performed for the 99 counties in Iowa where previous environmental, management and erosion data was available. We employed climate, soil and historical management databases from a separate USDA-funded project as input to Century. RUSLE estimates of the residue requirements for acceptable soil loss rates under continuous corn agriculture were available from a previous study done Dr. Richard Nelson (Enersol Resources). Two mulch tillage and a no-till systems, where erosion estimates were available, were used as the basis for the simulations. Century simulations of these systems were run under a variety of stover removal rates. For each soil type within each county the model was run for 15 years (1980-1995) under continuous corn with convention tillage, and full residue return. Model simulation of crop yields and residue production were then calibrated to match those used by the Polysys model team at Oak Ridge and the simulation was repeated with the addition of the three corn tillage regimes, and several residue removal rates. County-average soil C changes (and net CO2 emissions) were calculated as area-weighted averages of the individual soil types in each county. For this study, we have utilized the IPCC approach to estimate annual N2O emissions. At low or zero residue removal rates, county-averaged soil C stocks were predicted to increase (i.e. net CO2 emissions are negative). Where the allowable residue removal rates (based on erosion tolerance) for mulch-tillage are on the order of 40-50% or more, the reduced input of C is such that the soils no longer sequester C

Separation and Analysis of Microwave-assisted Liquefied Products of Corn Stover

Directory of Open Access Journals (Sweden)

Weihua Xiao

2014-10-01

Full Text Available Corn stover was successfully liquefied by microwave heating at 160 °C with ethylene glycol (EG used as the solvent and sulfuric acid as a catalyst. Gas chromatography and mass spectrometry (GC-MS data indicated that methyl esters, including 3-(2-methyl-1,3-doxolane-2-yl propionic acid methyl ester (PAME, levulinic acid isopropyl ester (LAE, methyl laurate, and methyl palmitate were the major degradation compounds, in addition to EG derivatives in the liquefied product of corn stover (LPCS. For high value-added utilization of LPCS, solvent extraction was applied to characterize the components and to separate it into useful fractions. After being dispersed in water, the water-soluble fraction of the LPCS was then extracted with organic solvents, including hexane, chloroform, diethyl ether, and ethyl acetate. Levulinic acid isopropyl ester showed the highest distribution in chloroform and ethyl acetate, while the lowest in hexane and ether. Levulinic acid isopropyl ester was selectively enriched to 28.76% and 43.65% by sequential extraction with chloroform and ethyl acetate, respectively, in accordance with the quantitative analysis.

The Effect of Organic Phosphorus and Nitrogen Enriched Manure on Nutritive Value of Sweet Corn Stover

Science.gov (United States)

Lukiwati, D. R.; Pujaningsih, R. I.; Murwani, R.

2018-02-01

The experiment aimed to evaluate the effect of some manure enriched with phosphorus (P) and nitrogen (N) organic (‘manure plus’) on crude protein and mineral production of sweet corn (Zea mays saccharata)and quality of fermented stover as livestock feed. A field experiment was conducted on a vertisol soil (low pH, nitrogen and low available Bray II extractable P). Randomized block design with 9 treatments in 3 replicates was used in this experiment. The treatments were T1(TSP), T2 (SA), T3 (TSP+SA), T4 (manure), T5 (manure+PR), T6 (manure+guano), T7 (manure+N-legume), T8 (manure+PR+N-legume), T9 (manure +guano+N-legume). Data were analyzed using analysis of variance (ANOVA) and the differences between treatment means were examined by Duncan Multiple Range Test (DMRT). Results of the experiment showed that the treatment significantly affected to the crude protein and calcium production of stover and nutrient concentration of fermented stover, but it is not affected to P production of stover. The result of DMRT showed that the effect of ‘manure plus’ was not significantly different on CP and Ca production of stover, mineral concentration, in vitro DMD and OMD of fermented stover, compared to inorganic fertilization. Conclusion, manure enriched with organic NP, resulted in similar on CP and Ca production of stover and nutrient concentration of fermented stover compared to inorganic fertilizer. Thus, organic-NP enriched manure could be an alternative and viable technology to utilize low grade of phosphate rock, guano and Gliricidea sepium to produce sweet corn in vertisol soil.

Understanding of alkaline pretreatment parameters for corn stover enzymatic saccharification

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Chen Ye

2013-01-01

Full Text Available Abstract Background Previous research on alkaline pretreatment has mainly focused on optimization of the process parameters to improve substrate digestibility. To achieve satisfactory sugar yield, extremely high chemical loading and enzyme dosages were typically used. Relatively little attention has been paid to reduction of chemical consumption and process waste management, which has proven to be an indispensable component of the bio-refineries. To indicate alkali strength, both alkali concentration in pretreatment solution (g alkali/g pretreatment liquor or g alkali/L pretreatment liquor and alkali loading based on biomass solids (g alkali/g dry biomass have been widely used. The dual approaches make it difficult to compare the chemical consumption in different process scenarios while evaluating the cost effectiveness of this pretreatment technology. The current work addresses these issues through pretreatment of corn stover at various combinations of pretreatment conditions. Enzymatic hydrolysis with different enzyme blends was subsequently performed to identify the effects of pretreatment parameters on substrate digestibility as well as process operational and capital costs. Results The results showed that sodium hydroxide loading is the most dominant variable for enzymatic digestibility. To reach 70% glucan conversion while avoiding extensive degradation of hemicellulose, approximately 0.08 g NaOH/g corn stover was required. It was also concluded that alkali loading based on total solids (g NaOH/g dry biomass governs the pretreatment efficiency. Supplementing cellulase with accessory enzymes such as α-arabinofuranosidase and β-xylosidase significantly improved the conversion of the hemicellulose by 6–17%. Conclusions The current work presents the impact of alkaline pretreatment parameters on the enzymatic hydrolysis of corn stover as well as the process operational and capital investment costs. The high chemical consumption for alkaline

Integrated Production of Xylonic Acid and Bioethanol from Acid-Catalyzed Steam-Exploded Corn Stover.

Science.gov (United States)

Zhu, Junjun; Rong, Yayun; Yang, Jinlong; Zhou, Xin; Xu, Yong; Zhang, Lingling; Chen, Jiahui; Yong, Qiang; Yu, Shiyuan

2015-07-01

High-efficiency xylose utilization is one of the restrictive factors of bioethanol industrialization. However, xylonic acid (XA) as a new bio-based platform chemical can be produced by oxidation of xylose with microbial. So, an applicable technology of XA bioconversion was integrated into the process of bioethanol production. After corn stover was pretreated with acid-catalyzed steam-explosion, solid and liquid fractions were obtained. The liquid fraction, also named as acid-catalyzed steam-exploded corn stover (ASC) prehydrolyzate (mainly containing xylose), was catalyzed with Gluconobacter oxydans NL71 to prepare XA. After 72 h of bioconversion of concentrated ASC prehydrolyzate (containing 55.0 g/L of xylose), the XA concentration reached a peak value of 54.97 g/L, the sugar utilization ratio and XA yield were 94.08 and 95.45 %, respectively. The solid fraction was hydrolyzed to produce glucose with cellulase and then fermented with Saccharomyces cerevisiae NL22 to produce ethanol. After 18 h of fermentation of concentrated enzymatic hydrolyzate (containing 86.22 g/L of glucose), the ethanol concentration reached its highest value of 41.48 g/L, the sugar utilization ratio and ethanol yield were 98.72 and 95.25 %, respectively. The mass balance showed that 1 t ethanol and 1.3 t XA were produced from 7.8 t oven dry corn stover.

Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

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Bondesson Pia-Maria

2013-01-01

Full Text Available Abstract Background Lignocellulosic biomass, such as corn stover, is a potential raw material for ethanol production. One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose. A pretreatment step is crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars, and later ethanol. This study has investigated steam pretreatment of corn stover, with and without sulphuric acid as catalyst, and examined the effect of residence time (5–10 min and temperature (190–210°C on glucose and xylose recovery. The pretreatment conditions with and without dilute acid that gave the highest glucose yield were then used in subsequent experiments. Materials pretreated at the optimal conditions were subjected to simultaneous saccharification and fermentation (SSF to produce ethanol, and remaining organic compounds were used to produce biogas by anaerobic digestion (AD. Results The highest glucose yield achieved was 86%, obtained after pretreatment at 210°C for 10 minutes in the absence of catalyst, followed by enzymatic hydrolysis. The highest yield using sulphuric acid, 78%, was achieved using pretreatment at 200°C for 10 minutes. These two pretreatment conditions were investigated using two different process configurations. The highest ethanol and methane yields were obtained from the material pretreated in the presence of sulphuric acid. The slurry in this case was split into a solid fraction and a liquid fraction, where the solid fraction was used to produce ethanol and the liquid fraction to produce biogas. The total energy recovery in this case was 86% of the enthalpy of combustion energy in corn stover. Conclusions The highest yield, comprising ethanol, methane and solids, was achieved using pretreatment in the presence of sulphuric acid followed by a process configuration in

Fermentation of Acid-pretreated Corn Stover to Ethanol Without Detoxification Using Pichia stipitis

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Agbogbo, Frank K.; Haagensen, Frank D.; Milam, David; Wenger, Kevin S.

In this work, the effect of adaptation on P. stipitis fermentation using acidpretreated corn stover hydrolyzates without detoxification was examined. Two different types of adaptation were employed, liquid hydrolyzate and solid state agar adaptation. Fermentation of 12.5% total solids undetoxified acid-pretreated corn stover was performed in shake flasks at different rotation speeds. At low rotation speed (100 rpm), both liquid hydrolyzate and solid agar adaptation highly improved the sugar consumption rate as well as ethanol production rate compared to the wild-type strains. The fermentation rate was higher for solid agar-adapted strains compared to liquid hydrolyzate-adapted strains. At a higher rotation speed (150 rpm), there was a faster sugar consumption and ethanol production for both the liquid-adapted and the wild-type strains. However, improvements in the fermentation rate between the liquid-adapted and wild strains were less pronounced at the high rotation speed.

The effects on digestibility and ruminal measures of chemically treated corn stover as a partial replacement for grain in dairy diets.

Science.gov (United States)

Cook, D E; Combs, D K; Doane, P H; Cecava, M J; Hall, M B

2016-08-01

Alkaline treatment of gramineous crop residues can convert an abundant, minimally utilized, poorly digestible straw into a moderately digestible feedstuff. Given the volatile nature of grain prices, substitution of treated stover for grain was investigated with dairy cows to provide insights on ruminal and digestibility effects of a feed option that makes use of alternative, available resources. The objective of this study was to evaluate changes in diet digestibility and ruminal effects when increasing levels of calcium oxide-treated corn stover (CaOSt) were substituted for corn grain in diets of lactating cows. Mature corn stover was treated with calcium oxide at a level of 50g∙kg(-1) dry matter (DM), brought up to a moisture content of 50% following bale grinding, and stored anaerobically at ambient temperatures for greater than 60d before the feeding experiment. Eight ruminally cannulated Holstein cows averaging 686kg of body weight and 35kg of milk∙d(-1) were enrolled in a replicated 4×4 Latin square, where CaOSt replaced corn grain on a DM basis in the ration at rates of 0, 40, 80, and 120g∙kg(-1) DM. All reported significant responses were linear. The DM intake declined by approximately 1kg per 4% increase in CaOSt inclusion. With increasing replacement of corn grain, dietary neutral detergent fiber (NDF) concentration increased. However, rumen NDF turnover, NDF digestibility, NDF passage rate, and digestion rate of potentially digestible NDF were unaffected by increasing CaOSt inclusion. Total-tract organic matter digestibility declined by 5 percentage units over the range of treatments, approximately 1.5 units per 4-percentage-unit substitution of CaOSt for grain. With increasing CaOSt, the molar proportions of butyrate and valerate declined, whereas the lowest detected ruminal pH increased from 5.83 to 5.94. Milk, fat, and protein yields declined as CaOSt increased and DM intake declined with the result that net energy in milk declined by

Fast microwave-assisted catalytic co-pyrolysis of corn stover and scum for bio-oil production with CaO and HZSM-5 as the catalyst.

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Liu, Shiyu; Xie, Qinglong; Zhang, Bo; Cheng, Yanling; Liu, Yuhuan; Chen, Paul; Ruan, Roger

2016-03-01

This study investigated fast microwave-assisted catalytic co-pyrolysis of corn stover and scum for bio-oil production with CaO and HZSM-5 as the catalyst. Effects of reaction temperature, CaO/HZSM-5 ratio, and corn stover/scum ratio on co-pyrolysis product fractional yields and selectivity were investigated. Results showed that co-pyrolysis temperature was selected as 550°C, which provides the maximum bio-oil and aromatic yields. Mixed CaO and HZSM-5 catalyst with the weight ratio of 1:4 increased the aromatic yield to 35.77 wt.% of feedstock, which was 17% higher than that with HZSM-5 alone. Scum as the hydrogen donor, had a significant synergistic effect with corn stover to promote the production of bio-oil and aromatic hydrocarbons when the H/C(eff) value exceeded 1. The maximum yield of aromatic hydrocarbons (29.3 wt.%) were obtained when the optimal corn stover to scum ratio was 1:2. Copyright © 2016 Elsevier Ltd. All rights reserved.

Comparison of ultrasonic and CO₂laser pretreatment methods on enzyme digestibility of corn stover.

Science.gov (United States)

Tian, Shuang-Qi; Wang, Zhen-Yu; Fan, Zi-Luan; Zuo, Li-Li

2012-01-01

To decrease the cost of bioethanol production, biomass recalcitrance needs to be overcome so that the conversion of biomass to bioethanol becomes more efficient. CO(2) laser irradiation can disrupt the lignocellulosic physical structure and reduce the average size of fiber. Analyses with Fourier transform infrared spectroscopy, specific surface area, and the microstructure of corn stover were used to elucidate the enhancement mechanism of the pretreatment process by CO(2) laser irradiation. The present work demonstrated that the CO(2) laser had potential to enhance the bioconversion efficiency of lignocellulosic waste to renewable bioethanol. The saccharification rate of the CO(2) laser pretreatment was significantly higher than ultrasonic pretreatment, and reached 27.75% which was 1.34-fold of that of ultrasonic pretreatment. The results showed the impact of CO(2) laser pretreatment on corn stover to be more effective than ultrasonic pretreatment.

Optimization of enzyme complexes for efficient hydrolysis of corn stover to produce glucose.

Science.gov (United States)

Yu, Xiaoxiao; Liu, Yan; Meng, Jiatong; Cheng, Qiyue; Zhang, Zaixiao; Cui, Yuxiao; Liu, Jiajing; Teng, Lirong; Lu, Jiahui; Meng, Qingfan; Ren, Xiaodong

2015-05-01

Hydrolysis of cellulose to glucose is the critical step for transferring the lignocellulose to the industrial chemicals. For improving the conversion rate of cellulose of corn stover to glucose, the cocktail of celllulase with other auxiliary enzymes and chemicals was studied in this work. Single factor tests and Response Surface Methodology (RSM) were applied to optimize the enzyme mixture, targeting maximum glucose release from corn stover. The increasing rate of glucan-to-glucose conversion got the higher levels while the cellulase was added 1.7μl tween-80/g cellulose, 300μg β-glucosidase/g cellulose, 400μg pectinase/g cellulose and 0.75mg/ml sodium thiosulphate separately in single factor tests. To improve the glucan conversion, the β-glucosidase, pectinase and sodium thiosulphate were selected for next step optimization with RSM. It is showed that the maximum increasing yield was 45.8% at 377μg/g cellulose Novozyme 188, 171μg/g cellulose pectinase and 1mg/ml sodium thiosulphate.

Sweet sorghum bagasse and corn stover serving as substrates for producing sophorolipids

Energy Technology Data Exchange (ETDEWEB)

Samad, Abdul; Zhang, Ji; Chen, Da; Chen, Xiaowen; Tucker, Melvin; Liang, Yanna

2016-12-28

To make the process of producing sophorolipids by Candida bombicola truly sustainable, we investigated production of these biosurfactants on biomass hydrolysates. This study revealed: (1) yield of sophorolipds on bagasse hydrolysate decreased from 0.56 to 0.54 and to 0.37 g/g carbon source when yellow grease was dosed at 10, 40 and 60 g/L, respectively. In the same order, concentration of sophorolipids was 35.9, 41.9, and 39.3 g/L; (2) under similar conditions, sophorolipid yield was 0.12, 0.05 and 0.04 g/g carbon source when corn stover hydrolysate was mixed with soybean oil at 10, 20 and 40 g/L. Sophorolipid concentration was 11.6, 4.9, and 3.9 g/L for the three oil doses from low to high; and (3) when corn stover hydrolysate and yellow grease served as the substrates for cultivating the yeast in a fermentor, sophorolipid concentration reached 52.1 g/L. Upon further optimization, sophorolipids production from ligocellulose will be indeed sustainable.

Lipid accumulation by pelletized culture of Mucor circinelloides on corn stover hydrolysate.

Science.gov (United States)

Reis, Cristiano E R; Zhang, Jianguo; Hu, Bo

2014-09-01

Microbial oil accumulated by fungal cells is a potential feedstock for biodiesel production, and lignocellulosic materials can serve as the carbon source to support the fungal growth. The dilute acid pretreatment of corn stover can effectively break down its lignin structure, and this process generates a hydrolysate containing mostly xylose at very dilute concentration and numerous by-products that may significantly inhibit the cell growth. This study utilized corn stover hydrolysate as the culture media for the growth of Mucor circinelloides. The results showed that Mucor cells formed pellets during the cell growth, which facilitates the cell harvest from dilute solution. The results also showed that the inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), and acetic acid could be avoided if their concentration was low. In fact, all these by-products may be assimilated as carbon sources for the fungal growth. The results proved the feasibility to reuse the cultural broth water for acid pretreatment and then use for subsequent cell cultivation. The results will have a direct impact on the overall water usage of the process.

Treatment of different parts of corn stover for high yield and lower polydispersity lignin extraction with high-boiling alkaline solvent.

Science.gov (United States)

Yang, Mengyao; Rehman, Muhammad Saif Ur; Yan, Tingxuan; Khan, Asad Ullah; Oleskowicz-Popiel, Piotr; Xu, Xia; Cui, Ping; Xu, Jian

2018-02-01

The influence of different parts of corn stover on lignin extraction was investigated. Five kinds of lignin were isolated by the high boiling point solvent extraction from the whole corn stover and four different parts including leaf, husk, bark and pith. The optimal condition was obtained: 6.25 g/L NaOH, 140 °C, 1 h and 60% (v/v) 1,4-butanediol. The extracted lignins were then characterized. FT-IR analysis revealed that all of the lignins were typically herbaceous. The lignin extracted from husk contained more S unit. Gel permeation chromatography analysis showed that it was necessary to separate corn stover into different parts to obtain low polydispersity lignin. The SEM and FT-IR analysis proved that the lignin dissolution was related to the tightness structure presenting a positive correlation with hydrogen bond index. Copyright © 2017 Elsevier Ltd. All rights reserved.

Comparison of the Effects of Thermal Pretreatment, Steam Explosion and Ultrasonic Disintegration on Digestibility of Corn Stover

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Andras Dallos

2016-06-01

Full Text Available The energy demand of the corn-based bioethanol production could be reduced using the agricultural byproducts as bioenergy feedstock for biogas digesters. The release of lignocellulosic material and therefore the acceleration of degradation processes can be achieved using thermal and mechanical pretreatments, which assist to hydrolyze the cell walls and speed the solubilization of biopolymers in biogas feedstock. This study is focused on liquid hot water, steam explosion and ultrasonic pretreatments of corn stover. The scientific contribution of this paper is a comprehensive comparison of the performance of the pretreatments by fast analytical, biochemical, anaerobic digestibility and biomethane potential tests, extended by energy consumptions and energy balance calculations.The effectiveness of pretreatments was evaluated by means of soluble chemical oxygen demand, biochemical oxygen demand and by the biogas and methane productivities. The results have shown that the thermal pretreatment, steam explosion and ultrasonic irradiation of biogas feedstock disintegrated the lignocellulosic structure, increased and accelerated the methane production and increased the cumulative biogas and methane productivity of corn stover in reference to the control during mesophilic anaerobic digestion.The energy balance demonstrated that there is an economical basis of the application of the liquid hot-compressed water pretreatments in a biogas plant. However, the steam explosion and ultrasonication are energetically not profitable for corn stover pretreatment.

A new magnesium bisulfite pretreatment (MBSP) development for bio-ethanol production from corn stover.

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Yu, Heng; Ren, Jiwei; Liu, Lei; Zheng, Zhaojuan; Zhu, Junjun; Yong, Qiang; Ouyang, Jia

2016-01-01

This study established a new more neutral magnesium bisulfate pretreatment (MBSP) using magnesium bisulfate as sulfonating agent for improving the enzymatic hydrolysis efficiency of corn stover. Using the MBSP with 5.21% magnesium bisulfate, 170°C and pH 5.2 for 60 min, about 90% of lignin and 80% of hemicellulose were removed from biomass and more than 90% cellulose conversion of substrate was achieved after 48 h hydrolysis. About 6.19 kg raw corn stover could produce 1 kg ethanol by Saccharomyces cerevisiae. Meanwhile, MBSP also could protect sugars from excessive degradation, prevent fermentation inhibition formation and directly convert the hemicelluloses into xylooligosaccharides as higher-value products. These results suggested that the MBSP method offers an alternative approach to the efficient conversion of nonwoody lignocellulosic biomass to ethanol and had broad space for development. Copyright © 2015 Elsevier Ltd. All rights reserved.

Corn fiber, cobs and stover: Enzyme-aided saccharification and co-fermentation after dilute acid pretreatment

NARCIS (Netherlands)

Eylen, van D.; Dongen, van F.E.M.; Kabel, M.A.; Bont, de J.A.M.

2011-01-01

Three corn feedstocks (fibers, cobs and stover) available for sustainable second generation bioethanol production were subjected to pretreatments with the aim of preventing formation of yeast-inhibiting sugar-degradation products. After pretreatment, monosaccharides, soluble oligosaccharides and

Corn stover lignin is modified differently by acetic acid compared to sulfuric acid

NARCIS (Netherlands)

Mouthier, Thibaut; Appeldoorn, Maaike M.; Pel, Herman; Schols, Henk A.; Gruppen, Harry; Kabel, Mirjam A.

2018-01-01

In this study, two acid catalysts, acetic acid (HAc) and sulfuric acid (H2SO4), were compared in thermal pretreatments of corn stover, in particular to assess the less understood fate of lignin. HAc-insoluble lignin, analyzed by pyrolysis GC–MS, showed decreasing levels (%) of Cα-oxidized (from 3.7

Recycling the liquid fraction of alkaline hydrogen peroxide in the pretreatment of corn stover.

Science.gov (United States)

Alencar, Bárbara Ribeiro Alves; Reis, Alexandre Libanio Silva; de Souza, Raquel de Fatima Rodrigues; Morais, Marcos Antônio; Menezes, Rômulo Simões Cezar; Dutra, Emmanuel Damilano

2017-10-01

The aim of this study was to evaluate the influence of recycling the liquid fraction of pretreatment with alkaline hydrogen peroxide (AHP) on the hydrolysis of corn stover. Corn stover was pretreated in the traditional condition with 7.5% v/v H 2 O 2 . After pretreatment, the solids were separated from the liquid fraction and five successive reuse cycles of the liquid fraction were tested. The solid fraction from pretreatment in each recycle was submitted to enzymatic hydrolysis. The number of recycles had a linear negative effect (R 2 =0.98) on biomass delignification efficiency and also affected negatively the enzymatic conversion efficiency. Despite the decrease in efficiency after each recycling step, reuse of the liquid fraction leads to reduction in water, H 2 O 2 and NaOH consumption of up to 57.6%, 59.6% and 57.6%, respectively. These findings point to an efficient recycling technology, which may reduce costs and save water. Copyright © 2017 Elsevier Ltd. All rights reserved.

Modeled Impacts of Cover Crops and Vegetative Barriers on Corn Stover Availability and Soil Quality

Energy Technology Data Exchange (ETDEWEB)

Ian J. Bonner; David J. Muth Jr.; Joshua B. Koch; Douglas L. Karlen

2014-06-01

Environmentally benign, economically viable, and socially acceptable agronomic strategies are needed to launch a sustainable lignocellulosic biofuel industry. Our objective was to demonstrate a landscape planning process that can ensure adequate supplies of corn (Zea mays L.) stover feedstock while protecting and improving soil quality. The Landscape Environmental Assessment Framework (LEAF) was used to develop land use strategies that were then scaled up for five U.S. Corn Belt states (Nebraska, Iowa, Illinois, Indiana, and Minnesota) to illustrate the impact that could be achieved. Our results show an annual sustainable stover supply of 194 million Mg without exceeding soil erosion T values or depleting soil organic carbon [i.e., soil conditioning index (SCI)?>?0] when no-till, winter cover crop, and vegetative barriers were incorporated into the landscape. A second, more rigorous conservation target was set to enhance soil quality while sustainably harvesting stover. By requiring erosion to be <1/2 T and the SCI-organic matter (OM) subfactor to be >?0, the annual sustainable quantity of harvestable stover dropped to148 million Mg. Examining removal rates by state and soil resource showed that soil capability class and slope generally determined the effectiveness of the three conservation practices and the resulting sustainable harvest rate. This emphasizes that sustainable biomass harvest must be based on subfield management decisions to ensure soil resources are conserved or enhanced, while providing sufficient biomass feedstock to support the economic growth of bioenergy enterprises.

Acid hydrolysis of corn stover using hydrochloric acid: Kinetic modeling and statistical optimization

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Sun Yong

2014-01-01

Full Text Available The hydrolysis of corn stover using hydrochloric acid was studied. The kinetic parameters of the mathematical models for predicting the yields of xylose, glucose, furfural and acetic acid were obtained, and the corresponding xylose generation activation energy of 100 kJ/mol was determined. The characterization of corn stover using with different techniques during hydrolysis indicated an effective removal of xylan and the slightly alteration on the structures of cellulose and lignin. A 23five levels Central Composite Design (CCD was used to develop a statistical model for the optimization of process variables including acid concentration, pretreatment temperature and time. The optimum conditions determined by this model were found to be 108ºC for 80 minutes with acid concentration of 5.8%. Under these conditions, the maximised results are the following: xylose 19.93 g/L, glucose 1.2 g/L, furfural 1.5 g/L, acetic acid 1.3 g/L. The validation of the model indicates a good agreement between the experimental results and the predicted values.

Soil nutrient budgets following projected corn stover harvest for biofuel production in the conterminous United States

Science.gov (United States)

Tan, Zhengxi; Liu, Shuguang

2015-01-01

Increasing demand for food and biofuel feedstocks may substantially affect soil nutrient budgets, especially in the United States where there is great potential for corn (Zea mays L) stover as a biofuel feedstock. This study was designed to evaluate impacts of projected stover harvest scenarios on budgets of soil nitrogen (N), phosphorus (P), and potassium (K) currently and in the future across the conterminous United States. The required and removed N, P, and K amounts under each scenario were estimated on the basis of both their average contents in grain and stover and from an empirical model. Our analyses indicate a small depletion of soil N (−4 ± 35 kg ha−1) and K (−6 ± 36 kg ha−1) and a moderate surplus of P (37 ± 21 kg ha−1) currently on the national average, but with a noticeable variation from state to state. After harvesting both grain and projected stover, the deficits of soil N, P, and K were estimated at 114–127, 26–27, and 36–53 kg ha−1 yr−1, respectively, in 2006–2010; 131–173, 29–32, and 41–96 kg ha−1 yr−1, respectively, in 2020; and 161–207, 35–39, and 51–111 kg ha−1 yr−1, respectively, in 2050. This study indicates that the harvestable stover amount derived from the minimum stover requirement for maintaining soil organic carbon level scenarios under current fertilization rates can be sustainable for soil nutrient supply and corn production at present, but the deficit of P and K at the national scale would become larger in the future.

Soil water evaporation and crop residues

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Crop residues have value when left in the field and also when removed from the field and sold as a commodity. Reducing soil water evaporation (E) is one of the benefits of leaving crop residues in place. E was measured beneath a corn canopy at the soil suface with nearly full coverage by corn stover...

Visual soil structure effects of tillage and corn stover harvest in Iowa, U.S.A.

Science.gov (United States)

Excessive harvest of corn (Zea mays L.) stover for ethanol production has raised concerns regarding negative consequences on soil structure and physical quality. Visual soil structure assessment methods have the potential to help address these concerns through simple, straightforward on-farm evaluat...

Long-term no-till and stover retention each decrease the global warming potential of irrigated continuous corn.

Science.gov (United States)

Jin, Virginia L; Schmer, Marty R; Stewart, Catherine E; Sindelar, Aaron J; Varvel, Gary E; Wienhold, Brian J

2017-07-01

Over the last 50 years, the most increase in cultivated land area globally has been due to a doubling of irrigated land. Long-term agronomic management impacts on soil organic carbon (SOC) stocks, soil greenhouse gas (GHG) emissions, and global warming potential (GWP) in irrigated systems, however, remain relatively unknown. Here, residue and tillage management effects were quantified by measuring soil nitrous oxide (N 2 O) and methane (CH 4 ) fluxes and SOC changes (ΔSOC) at a long-term, irrigated continuous corn (Zea mays L.) system in eastern Nebraska, United States. Management treatments began in 2002, and measured treatments included no or high stover removal (0 or 6.8 Mg DM ha -1  yr -1 , respectively) under no-till (NT) or conventional disk tillage (CT) with full irrigation (n = 4). Soil N 2 O and CH 4 fluxes were measured for five crop-years (2011-2015), and ΔSOC was determined on an equivalent mass basis to ~30 cm soil depth. Both area- and yield-scaled soil N 2 O emissions were greater with stover retention compared to removal and for CT compared to NT, with no interaction between stover and tillage practices. Methane comprised <1% of total emissions, with NT being CH 4 neutral and CT a CH 4 source. Surface SOC decreased with stover removal and with CT after 14 years of management. When ΔSOC, soil GHG emissions, and agronomic energy usage were used to calculate system GWP, all management systems were net GHG sources. Conservation practices (NT, stover retention) each decreased system GWP compared to conventional practices (CT, stover removal), but pairing conservation practices conferred no additional mitigation benefit. Although cropping system, management equipment/timing/history, soil type, location, weather, and the depth to which ΔSOC is measured affect the GWP outcomes of irrigated systems at large, this long-term irrigated study provides valuable empirical evidence of how management decisions can impact soil GHG emissions and surface

Efficient production of 2,3-butanediol from corn stover hydrolysate by using a thermophilic Bacillus licheniformis strain.

Science.gov (United States)

Li, Lixiang; Li, Kun; Wang, Kai; Chen, Chao; Gao, Chao; Ma, Cuiqing; Xu, Ping

2014-10-01

In this study, a thermophilic Bacillus licheniformis strain X10 was newly isolated for 2,3-butanediol (2,3-BD) production from lignocellulosic hydrolysate. Strain X10 could utilize glucose and xylose simultaneously without carbon catabolite repression. In addition, strain X10 possesses high tolerance to fermentation inhibitors including furfural, vanillin, formic acid, and acetic acid. In a fed-batch fermentation, 74.0g/L of 2,3-BD was obtained from corn stover hydrolysate, with a productivity of 2.1g/Lh and a yield of 94.6%. Thus, this thermophilic B. licheniformis strain is a candidate for the development of efficient industrial production of 2,3-BD from corn stover hydrolysate. Copyright © 2014 Elsevier Ltd. All rights reserved.

Comparison of Ultrasonic and CO2 Laser Pretreatment Methods on Enzyme Digestibility of Corn Stover

Directory of Open Access Journals (Sweden)

Li-Li Zuo

2012-03-01

Full Text Available To decrease the cost of bioethanol production, biomass recalcitrance needs to be overcome so that the conversion of biomass to bioethanol becomes more efficient. CO2 laser irradiation can disrupt the lignocellulosic physical structure and reduce the average size of fiber. Analyses with Fourier transform infrared spectroscopy, specific surface area, and the microstructure of corn stover were used to elucidate the enhancement mechanism of the pretreatment process by CO2 laser irradiation. The present work demonstrated that the CO2 laser had potential to enhance the bioconversion efficiency of lignocellulosic waste to renewable bioethanol. The saccharification rate of the CO2 laser pretreatment was significantly higher than ultrasonic pretreatment, and reached 27.75% which was 1.34-fold of that of ultrasonic pretreatment. The results showed the impact of CO2 laser pretreatment on corn stover to be more effective than ultrasonic pretreatment.

Effect of irradiation, as a pretreatment, on bioconversion of corn stover into protein-rich mycelial biomass of Pleurotus sajor-caju

International Nuclear Information System (INIS)

Awafo, V.A.; Chahal, D.S.; Charbonneau, R.

1995-01-01

Application of irradiation for food preservation, for pretreatment of lignocellulosic materials for their hydrolysis and to increase the digestibility of lignocellulosic materials for rumen animals have been reported in the literature. In the present study, irradiation (100 KGy to 1.7 MGy) of corn stover as a pretreatment to make it susceptible for its bioconversion into protein-rich mycelial biomass of Pleurotus sajor-caju NRRL 18757 has been compared with that of mild alkali treatment (0.01 to 0.15 g NaOH/g corn stover), the most commonly used pretreatment. Protein synthesis increased with the increase in doses of irradiation as well as with the increase in concentration of NaOH. Combination pretreatment with NaOH and γ-irradiation reduced the quantity of NaOH and doses of irradiation required to get optimum yields of protein indicating a strong synergistic effect. The highest protein content of the final product, mycelial biomass, was about 45% on dry weight basis. More than 90% utilization of corn stover polysaccharides for the synthesis of protein-rich mycelial biomass of P. sajor-caju was recorded. (author)

Effect of irradiation, as a pretreatment, on bioconversion of corn stover into protein-rich mycelial biomass of Pleurotus sajor-caju

International Nuclear Information System (INIS)

Awafo, V.A.; Chahal, D.S.; Charbonneau, R.

1995-01-01

Application of irradiation for food preservation, for pretreatment of lignocellulosic materials for their hydrolysis and to increase the digestibility of lignocellulosic materials for rumen animals have been reported in the literature. In the present study, irradiation (100 KGy to 1.7 MGy) of corn stover as a pretreatment to make it susceptible for its bioconversion into protein-rich mycelial biomass of Pleurotus sajor-caju NRRL 18757 has been compared with that of mied alkali treatment (0.01 to 0.15 g NaOH/g corn stover), the most commonly used pretreatment. Protein synthesis increased with the increase in doses of irradiation as well as with the increase in concentration of NaOH. Combination pretreatment with NaOH and γ-irradiation reduced the quantity of NaOH and doses of irradiation required to get optimum yields of protein indicating a strong synergistic effect. This highest protein content of the final product, mycelial biomass, was about 45% on dry weight basis. More than 90% utilization of corn stover polysaccharides for the synthesis of protein-rich mycelial biomass of P.sajor-caju was recorded. (author)

Effect of irradiation, as a pretreatment, on bioconversion of corn stover into protein-rich mycelial biomass of Pleurotus sajor-caju

Energy Technology Data Exchange (ETDEWEB)

Awafo, V.A.; Chahal, D.S.; Charbonneau, R. [Universite du Quebec (Canada). Applied Microbiology Research Center

1995-10-01

Application of irradiation for food preservation, for pretreatment of lignocellulosic materials for their hydrolysis and to increase the digestibility of lignocellulosic materials for rumen animals have been reported in the literature. In the present study, irradiation (100 KGy to 1.7 MGy) of corn stover as a pretreatment to make it susceptible for its bioconversion into protein-rich mycelial biomass of Pleurotus sajor-caju NRRL 18757 has been compared with that of mild alkali treatment (0.01 to 0.15 g NaOH/g corn stover), the most commonly used pretreatment. Protein synthesis increased with the increase in doses of irradiation as well as with the increase in concentration of NaOH. Combination pretreatment with NaOH and {gamma}-irradiation reduced the quantity of NaOH and doses of irradiation required to get optimum yields of protein indicating a strong synergistic effect. The highest protein content of the final product, mycelial biomass, was about 45% on dry weight basis. More than 90% utilization of corn stover polysaccharides for the synthesis of protein-rich mycelial biomass of P. sajor-caju was recorded. (author).

Cover crop root, shoot, and rhizodeposit contributions to soil carbon in a no- till corn bioenergy cropping system

Science.gov (United States)

Austin, E.; Grandy, S.; Wickings, K.; McDaniel, M. D.; Robertson, P.

2016-12-01

Crop residues are potential biofuel feedstocks, but residue removal may result in reduced soil carbon (C). The inclusion of a cover crop in a corn bioenergy system could provide additional biomass and as well as help to mitigate the negative effects of residue removal by adding belowground C to stable soil C pools. In a no-till continuous corn bioenergy system in the northern portion of the US corn belt, we used 13CO2 pulse labeling to trace C in a winter rye (secale cereale) cover crop into different soil C pools for two years following rye termination. Corn stover contributed 66 (another 163 was in harvested corn stover), corn roots 57, rye shoot 61, rye roots 59, and rye rhizodeposits 27 g C m-2 to soil C. Five months following cover crop termination, belowground cover crop inputs were three times more likely to remain in soil C pools and much of the root-derived C was in mineral- associated soil fractions. Our results underscore the importance of cover crop roots vs. shoots as a source of soil C. Belowground C inputs from winter cover crops could substantially offset short term stover removal in this system.

Evaluation of soluble fraction and enzymatic residual fraction of dilute dry acid, ethylenediamine, and steam explosion pretreated corn stover on the enzymatic hydrolysis of cellulose.

Science.gov (United States)

Qin, Lei; Liu, Li; Li, Wen-Chao; Zhu, Jia-Qing; Li, Bing-Zhi; Yuan, Ying-Jin

2016-06-01

This study is aimed to examine the inhibition of soluble fraction (SF) and enzymatic residual fraction (ERF) in dry dilute acid (DDA), ethylenediamine (EDA) and steam explosion (SE) pretreated corn stover (CS) on the enzymatic digestibility of cellulose. SF of DDA, EDA and SE pretreated CS has high xylose, soluble lignin and xylo-oligomer content, respectively. SF of EDA pretreated CS leads to the highest inhibition, followed by SE and DDA pretreated CS. Inhibition of ERF of DDA and SE pretreated CS is higher than that of EDA pretreated CS. The inhibition degree (A0/A) of SF is 1.76 and 1.21 times to that of ERF for EDA and SE pretreated CS, respectively. The inhibition degree of ERF is 1.05 times to that of SF in DDA pretreated CS. The quantitative analysis shows that SF of EDA pretreated CS, SF and ERF of SE pretreated CS cause significant inhibition during enzymatic hydrolysis. Copyright © 2016 Elsevier Ltd. All rights reserved.

Influence of different SSF conditions on ethanol production from corn stover at high solids loadings

DEFF Research Database (Denmark)

Gladis, Arne; Bondesson, Pia-Maria; Galbe, Mats

2015-01-01

In this study, three different kinds of simultaneous saccharification and fermentation (SSF) of washed pretreated corn stover with water-insoluble solids (WIS) content of 20% were investigated to find which one resulted in highest ethanol yield at high-solids loadings. The different methods were...

Enhanced Enzymatic Hydrolysis and Structural Features of Corn Stover by NaOH and Ozone Combined Pretreatment

Directory of Open Access Journals (Sweden)

Wenhui Wang

2018-05-01

Full Text Available A two-step pretreatment using NaOH and ozone was performed to improve the enzymatic hydrolysis, compositions and structural characteristics of corn stover. Comparison between the unpretreated and pretreated corn stover was also made to illustrate the mechanism of the combined pretreatment. A pretreatment with 2% (w/w NaOH at 80 °C for 2 h followed by ozone treatment for 25 min with an initial pH 9 was found to be the optimal procedure and the maximum efficiency (91.73% of cellulose enzymatic hydrolysis was achieved. Furthermore, microscopic observation of changes in the surface structure of the samples showed that holes were formed and lignin and hemicellulose were partially dissolved and removed. X-ray Diffraction (XRD, Fourier Transform Infrared Spectroscopy (FTIR and Cross-Polarization Magic Angle Spinning Carbon-13 Nuclear Magnetic Resonance (CP/MAS 13C-NMR were also used to characterize the chemical structural changes after the combined pretreatment. The results were as follows: part of the cellulose I structure was destroyed and then reformed into cellulose III, the cellulose crystal indices were also changed; a wider space between the crystal layer was observed; disruption of hydrogen bonds in cellulose and disruption of ester bonds in hemicellulose; cleavage of bonds linkage in lignin-carbohydrate complexes; removal of methoxy in lignin and hemicellulose. As a result, all these changes effectively reduced recalcitrance of corn stover and promoted subsequent enzymatic hydrolysis of cellulose.

Projection of corn production and stover-harvesting impacts on soil organic carbon dynamics in the U.S. Temperate Prairies

Science.gov (United States)

Wu, Yiping; Liu, Shuguang; Young, Claudia J.; Dahal, Devendra; Sohl, Terry L.; Davis, Brian

2015-01-01

Terrestrial carbon sequestration potential is widely considered as a realistic option for mitigating greenhouse gas emissions. However, this potential may be threatened by global changes including climate, land use, and management changes such as increased corn stover harvesting for rising production of cellulosic biofuel. Therefore, it is critical to investigate the dynamics of soil organic carbon (SOC) at regional or global scale. This study simulated the corn production and spatiotemporal changes of SOC in the U.S. Temperate Prairies, which covers over one-third of the U.S. corn acreage, using a biogeochemical model with multiple climate and land-use change projections. The corn production (either grain yield or stover biomass) could reach 88.7–104.7 TgC as of 2050, 70–101% increase when compared to the base year of 2010. A removal of 50% stover at the regional scale could be a reasonable cap in view of maintaining SOC content and soil fertility especially in the beginning years. The projected SOC dynamics indicated that the average carbon sequestration potential across the entire region may vary from 12.7 to 19.6 g C/m2/yr (i.e., 6.6–10.2 g TgC/yr). This study not only helps understand SOC dynamics but also provides decision support for sustainable biofuel development.

A novel film-pore-surface diffusion model to explain the enhanced enzyme adsorption of corn stover pretreated by ultrafine grinding.

Science.gov (United States)

Zhang, Haiyan; Chen, Longjian; Lu, Minsheng; Li, Junbao; Han, Lujia

2016-01-01

Ultrafine grinding is an environmentally friendly pretreatment that can alter the degree of polymerization, the porosity and the specific surface area of lignocellulosic biomass and can, thus, enhance cellulose hydrolysis. Enzyme adsorption onto the substrate is a prerequisite for the enzymatic hydrolysis process. Therefore, it is necessary to investigate the enzyme adsorption properties of corn stover pretreated by ultrafine grinding. The ultrafine grinding pretreatment was executed on corn stover. The results showed that ultrafine grinding pretreatment can significantly decrease particle size [from 218.50 μm of sieve-based grinding corn stover (SGCS) to 17.45 μm of ultrafine grinding corn stover (UGCS)] and increase the specific surface area (SSA), pore volume (PV) and surface composition (SSA: from 1.71 m(2)/g of SGCS to 2.63 m(2)/g of UGCS, PV: from 0.009 cm(3)/g of SGCS to 0.024 m(3)/g of UGCS, cellulose surface area: from 168.69 m(2)/g of SGCS to 290.76 m(2)/g of UGCS, lignin surface area: from 91.46 m(2)/g of SGCS to 106.70 m(2)/g of UGCS). The structure and surface composition changes induced by ultrafine grinding increase the enzyme adsorption capacity from 2.83 mg/g substrate of SGCS to 5.61 mg/g substrate of UGCS. A film-pore-surface diffusion model was developed to simultaneously predict the enzyme adsorption kinetics of both the SGCS and UGCS. Satisfactory predictions could be made with the model based on high R (2) and low RMSE values (R (2) = 0.95 and RMSE = 0.16 mg/g for the UGCS, R (2) = 0.93 and RMSE = 0.09 mg/g for the SGCS). The model was further employed to analyze the rate-limiting steps in the enzyme adsorption process. Although both the external-film and internal-pore mass transfer are important for enzyme adsorption on the SGCS and UGCS, the UGCS has a lower internal-pore resistance compared to the SGCS. Ultrafine grinding pretreatment can enhance the enzyme adsorption onto corn stover by altering structure and

Catalytic production of biofuels (butene oligomers) and biochemicals (tetrahydrofurfuryl alcohol) from corn stover.

Science.gov (United States)

Byun, Jaewon; Han, Jeehoon

2016-07-01

A strategy is presented that produces liquid hydrocarbon fuels (butene oligomers (BO)) from cellulose (C6) fraction and commodity chemicals (tetrahydrofurfuryl alcohol (THFA)) from hemicellulose (C5) of corn stover based on catalytic conversion technologies using 2-sec-butylphenol (SBP) solvents. This strategy integrates the conversion subsystems based on experimental studies and separation subsystems for recovery of biomass derivatives and SBP solvents. Moreover, a heat exchanger network is designed to reduce total heating requirements to the lowest level, which is satisfied from combustion of biomass residues (lignin and humins). Based on the strategy, this work offers two possible process designs (design A: generating electricity internally vs. design B: purchasing electricity externally), and performs an economic feasibility study for both the designs based on a comparison of the minimum selling price (MSP) of THFA. This strategy with the design B leads to a better MSP of $1.93 per kg THFA. Copyright © 2016 Elsevier Ltd. All rights reserved.

Quantifying cradle-to-farm gate life-cycle impacts associated with fertilizer used for corn, soybean, and stover production

Energy Technology Data Exchange (ETDEWEB)

Powers, Susan E. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

2005-05-01

Fertilizer use can cause environmental problems, particularly eutrophication of water bodies from excess nitrogen or phosphorus. Increased fertilizer runoff is a concern for harvesting corn stover for ethanol production.

Enhancing cellulose accessibility of corn stover by deep eutectic solvent pretreatment for butanol fermentation.

Science.gov (United States)

Xu, Guo-Chao; Ding, Ji-Cai; Han, Rui-Zhi; Dong, Jin-Jun; Ni, Ye

2016-03-01

In this study, an effective corn stover (CS) pretreatment method was developed for biobutanol fermentation. Deep eutectic solvents (DESs), consisted of quaternary ammonium salts and hydrogen donors, display similar properties to room temperature ionic liquid. Seven DESs with different hydrogen donors were facilely synthesized. Choline chloride:formic acid (ChCl:formic acid), an acidic DES, displayed excellent performance in the pretreatment of corn stover by removal of hemicellulose and lignin as confirmed by SEM, FTIR and XRD analysis. After optimization, glucose released from pretreated CS reached 17.0 g L(-1) and yield of 99%. The CS hydrolysate was successfully utilized in butanol fermentation by Clostridium saccharobutylicum DSM 13864, achieving butanol titer of 5.63 g L(-1) with a yield of 0.17 g g(-1) total sugar and productivity of 0.12 g L(-1)h(-1). This study demonstrates DES could be used as a promising and biocompatible pretreatment method for the conversion of lignocellulosic biomass into biofuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

Cellulosic Biomass Sugars to Advantaged Jet Fuel – Catalytic Conversion of Corn Stover to Energy Dense, Low Freeze Point Paraffins and Naphthenes

Energy Technology Data Exchange (ETDEWEB)

Cortright, Randy [Virent, Inc., Madison, WI (United States)

2015-07-31

The purpose of this project was to demonstrate the technical and commercial feasibility of producing liquid fuels, particularly jet fuel, from lignocellulosic materials, such as corn stover. This project was led by Virent, Inc. (Virent) which has developed a novel chemical catalytic process (the BioForming^® platform) capable of producing “direct replacement” liquid fuels from biomass-derived feedstocks. Virent has shown it is possible to produce an advantaged jet fuel from biomass that meets or exceeds specifications for commercial and military jet fuel through Fuel Readiness Level (FRL) 5, Process Validation. This project leveraged The National Renewable Energy Lab’s (NREL) expertise in converting corn stover to sugars via dilute acid pretreatment and enzymatic hydrolysis. NREL had previously developed this deconstruction technology for the conversion of corn stover to ethanol. In this project, Virent and NREL worked together to condition the NREL generated hydrolysate for use in Virent’s catalytic process through solids removal, contaminant reduction, and concentration steps. The Idaho National Laboratory (INL) was contracted in this project for the procurement, formatting, storage and analysis of corn stover and Northwestern University developed fundamental knowledge of lignin deconstruction that can help improve overall carbon recovery of the combined technologies. Virent conducted fundamental catalytic studies to improve the performance of the catalytic process and NREL provided catalyst characterization support. A technoeconomic analysis (TEA) was conducted at each stage of the project, with results from these analyses used to inform the direction of the project.

Effects of calcium oxide treatment at varying moisture concentrations on the chemical composition, in situ degradability, in vitro digestibility and gas production kinetics of anaerobically stored corn stover.

Science.gov (United States)

Shi, H T; Cao, Z J; Wang, Y J; Li, S L; Yang, H J; Bi, Y L; Doane, P H

2016-08-01

The objective of this study was to determine the optimum conditions for calcium oxide (CaO) treatment of anaerobically stored corn stover by in situ and in vitro methods. Four ruminally cannulated, non-lactating, non-pregnant Holstein cows were used to determine the in situ effective degradabilities of dry matter (ISDMD), organic matter (ISOMD), neutral detergent fibre (ISNDFD), in vitro organic matter disappearance (IVOMD) and gas production in 72 h (GP72h ) of corn stover. A completely randomized design involving a 3 × 3 factorial arrangement was adopted. Ground corn stover was treated with different levels of CaO (3%, 5% and 7% of dry stover) at varying moisture contents (40%, 50% and 60%) and stored under anaerobic conditions for 15 days before analysis. Compared with untreated corn stover, the CaO-treated stover had increased ash and calcium (Ca) contents but decreased aNDF and OM contents. The moisture content, CaO level and their interaction affected (p  0.01) in these in situ degradability parameters were observed between the stover treated with 5% CaO at 60% moisture content and those treated with 7% CaO at 60% moisture content. Corn stover treated with 5% CaO at 50% moisture had the maximum IVOMD and GP72 h among the treatments, and there was no difference (p > 0.01) between 50% and 60% moisture. Results from this study suggested that 5% CaO applied at 60% moisture could be an effective and economical treatment combination. Journal of Animal Physiology and Animal Nutrition © 2015 Blackwell Verlag GmbH.

Effect of acid, steam explosion, and size reduction pretreatments on bio-oil production from sweetgum, switchgrass, and corn stover.

Science.gov (United States)

Wang, Hui; Srinivasan, Radhakrishnan; Yu, Fei; Steele, Philip; Li, Qi; Mitchell, Brian; Samala, Aditya

2012-05-01

Bio-oil produced from biomass by fast pyrolysis has the potential to be a valuable substitute for fossil fuels. In a recent work on pinewood, we found that pretreatment alters the structure and chemical composition of biomass, which influence fast pyrolysis. In this study, we evaluated dilute acid, steam explosion, and size reduction pretreatments on sweetgum, switchgrass, and corn stover feedstocks. Bio-oils were produced from untreated and pretreated feedstocks in an auger reactor at 450 °C. The bio-oil's physical properties of pH, water content, acid value, density, and viscosity were measured. The chemical characteristics of the bio-oils were determined by gas chromatography-mass spectrometry. The results showed that bio-oil yield and composition were influenced by the pretreatment method and feedstock type. Bio-oil yields of 52, 33, and 35 wt% were obtained from medium-sized (0.68-1.532 mm) untreated sweetgum, switchgrass, and corn stover, respectively, which were higher than the yields from other sizes. Bio-oil yields of 56, 46, and 51 wt% were obtained from 1% H(2)SO(4)-treated medium-sized sweetgum, switchgrass, and corn stover, respectively, which were higher than the yields from untreated and steam explosion treatments.

Ammonia, total reduced sulfides, and greenhouse gases of pine chip and corn stover bedding packs

Science.gov (United States)

Bedding materials may affect air quality in livestock facilities. The objective of this study was to compare headspace concentrations of ammonia (NH3), total reduced sulfides (TRS), carbon dioxide (CO2),methane (CH4), and nitrous oxide (N2O) when pine wood chips and corn stover were mixed in various...

Pretreatment of corn stover for sugar production using dilute hydrochloric acid followed by lime.

Science.gov (United States)

Zu, Shuai; Li, Wen-zhi; Zhang, Mingjian; Li, Zihong; Wang, Ziyu; Jameel, Hasan; Chang, Hou-min

2014-01-01

In this study, a two stage process was evaluated to increase the sugar recovery. Firstly, corn stover was treated with diluted hydrochloric acid to maximize the xylose yield, and then the residue was treated with lime to alter the lignin structure and swell the cellulose surface. The optimal condition was 120 °C and 40 min for diluted hydrochloric acid pretreatment followed by lime pretreatment at 60 °C for 12h with lime loading at 0.1 g/g of substrate. The glucose and xylose yield was 78.0% and 97.0%, respectively, with cellulase dosage at 5 FPU/g of substrate. The total glucose yield increased to 85.9% when the cellulase loading was increased to 10 FPU/g of substrate. This two stage process was effective due to the swelling of the internal surface, an increase in the porosity and a decrease in the degree of polymerization. Copyright © 2013 Elsevier Ltd. All rights reserved.

Fractionation for further conversion: from raw corn stover to lactic acid

OpenAIRE

Ting He; Zhicheng Jiang; Ping Wu; Jian Yi; Jianmei Li; Changwei Hu

2016-01-01

Fractionation is considered to be one promising strategy to utilize raw biomass to its fullest and produce chemicals with high selectivity. Herein, ethanol/H2O (1/1, v/v) co-solvent with 0.050?M oxalic acid is used to simultaneously fractionate 88.0?wt% of hemicellulose and 89.2?wt% of lignin in corn stover, while cellulose is not obviously degraded. H2O dissolves hemicellulose, G unit and those with ?-O-4 linkage of lignin; whereas ethanol extracts G and S units as well as the skeleton with ...

Outdoor Storage Characteristics of Single-Pass Large Square Corn Stover Bales in Iowa

Directory of Open Access Journals (Sweden)

Ajay Shah

2011-10-01

Full Text Available Year-round operation of biorefineries can be possible only if the continuous flow of cellulosic biomass is guaranteed. If corn (Zea mays stover is the primary cellulosic biomass, it is essential to recognize that this feedstock has a short annual harvest window (≤1–2 months and therefore cost effective storage techniques that preserve feedstock quality must be identified. This study evaluated two outdoor and one indoor storage strategies for corn stover bales in Iowa. High- and low-moisture stover bales were prepared in the fall of 2009, and stored either outdoors with two different types of cover (tarp and breathable film or within a building for 3 or 9 months. Dry matter loss (DML, changes in moisture and biomass compositions (fiber and ultimate analyses were determined. DML for bales stored outdoor with tarp and breathable film covers were in the ranges of 5–11 and 14–17%, respectively. More than half of the total DML occurred early during the storage. There were measurable differences in carbon, hydrogen, nitrogen, sulfur, oxygen, cellulose, hemi-cellulose and acid detergent lignin for the different storage treatments, but the changes were small and within a narrow range. For the bale storage treatments investigated, cellulose content increased by as much as 4%s from an initial level of ~41%, hemicellulose content changed by −2 to 1% from ~34%, and acid detergent lignin contents increased by as much as 3% from an initial value of ~5%. Tarp covered bales stored the best in this study, but other methods, such as tube-wrapping, and economics need further investigation.

Construction of a Bacterial Cellulase Cocktail for Saccharification of Regenerated Cellulose and Pretreated Corn Stover

Directory of Open Access Journals (Sweden)

Alei Geng

2015-09-01

Full Text Available To apply bacterial cellulases for efficient saccharification of biomass, three Clostridium thermocellum cellulases and a Thermoanaerobacter brockii β-1,4-glucosidase were synthesized in Escherichia coli, and the proportions among them were optimized. When the activities of CelD, CBHA, CBH48Y, and CglT were set at 554, 0.91, 0.91, and 856 mU per assay, respectively, the percent conversion of regenerated cellulose (0.92 g/L reached 80.9% within 24 h at 60 °C without shaking. Meanwhile, the percent conversion of pretreated corn stover (0.62 g/L reached 70.1%. Gradually raising the loads of regenerated cellulose from 0.92 to 4.58 g/L resulted in a linear increase in glucose production from 870 to 3208 μg (R2=0.997, as well as a decrease in the percent conversion from 80.9% to 59.6%. These findings suggested that the cellulase cocktail is efficient in saccharification of regenerated cellulose, as well as pretreated corn stover, and has potential applications in the biofuels industry.

Influence of Pyrolysis Temperature on Physico-Chemical Properties of Corn Stover (Zea mays L.) Biochar and Feasibility for Carbon Capture and Energy Balance.

Science.gov (United States)

Rafiq, Muhammad Khalid; Bachmann, Robert Thomas; Rafiq, Muhammad Tariq; Shang, Zhanhuan; Joseph, Stephen; Long, Ruijun

2016-01-01

This study examined the influence of pyrolysis temperature on biochar characteristics and evaluated its suitability for carbon capture and energy production. Biochar was produced from corn stover using slow pyrolysis at 300, 400 and 500°C and 2 hrs holding time. The experimental biochars were characterized by elemental analysis, BET, FTIR, TGA/DTA, NMR (C-13). Higher heating value (HHV) of feedstock and biochars was measured using bomb calorimeter. Results show that carbon content of corn stover biochar increased from 45.5% to 64.5%, with increasing pyrolysis temperatures. A decrease in H:C and O:C ratios as well as volatile matter, coupled with increase in the concentration of aromatic carbon in the biochar as determined by FTIR and NMR (C-13) demonstrates a higher biochar carbon stability at 500°C. It was estimated that corn stover pyrolysed at 500°C could provide of 10.12 MJ/kg thermal energy. Pyrolysis is therefore a potential technology with its carbon-negative, energy positive and soil amendment benefits thus creating win- win scenario.

Influence of Pyrolysis Temperature on Physico-Chemical Properties of Corn Stover (Zea mays L. Biochar and Feasibility for Carbon Capture and Energy Balance.

Directory of Open Access Journals (Sweden)

Muhammad Khalid Rafiq

Full Text Available This study examined the influence of pyrolysis temperature on biochar characteristics and evaluated its suitability for carbon capture and energy production. Biochar was produced from corn stover using slow pyrolysis at 300, 400 and 500°C and 2 hrs holding time. The experimental biochars were characterized by elemental analysis, BET, FTIR, TGA/DTA, NMR (C-13. Higher heating value (HHV of feedstock and biochars was measured using bomb calorimeter. Results show that carbon content of corn stover biochar increased from 45.5% to 64.5%, with increasing pyrolysis temperatures. A decrease in H:C and O:C ratios as well as volatile matter, coupled with increase in the concentration of aromatic carbon in the biochar as determined by FTIR and NMR (C-13 demonstrates a higher biochar carbon stability at 500°C. It was estimated that corn stover pyrolysed at 500°C could provide of 10.12 MJ/kg thermal energy. Pyrolysis is therefore a potential technology with its carbon-negative, energy positive and soil amendment benefits thus creating win- win scenario.

ALKALI EXTRACTION OF HEMICELLULOSE FROM DEPITHED CORN STOVER AND EFFECTS ON SODA-AQ PULPING

OpenAIRE

Heli Cheng; Huaiyu Zhan; Shiyu Fu; Lucian A. Lucia

2011-01-01

A biorefinery using the process of hemicellulose pre-extraction and subsequent pulping provides a promising way for the utilization of straw biomass and resolution of problems related to silicon. In this work, hemicellulose was extracted from depithed corn stover with sodium hydroxide solution before soda-AQ pulping. Components of the extracts were quantified by ion chromatography. The parameters (alkali concentration and temperature) affecting hemicellulose pre-extraction were optimized. The...

Corn Residue Use by Livestock in the United States

Directory of Open Access Journals (Sweden)

Marty R. Schmer

2017-01-01

Full Text Available Corn ( L. residue grazing or harvest provides a simple and economical practice to integrate crops and livestock, but limited information is available on how widespread corn residue utilization is practiced by US producers. In 2010, the USDA Economic Research Service surveyed producers from 19 states on corn grain and residue management practices. Total corn residue grazed or harvested was 4.87 million ha. Approximately 4.06 million ha was grazed by 11.7 million livestock (primarily cattle in 2010. The majority of grazed corn residue occurred in Nebraska (1.91 million ha, Iowa (385,000 ha, South Dakota (361,000 ha, and Kansas (344,000 ha. Average grazing days ranged from 10 to 73 d (mean = 40 d. Corn residue harvests predominantly occurred in the central and northern Corn Belt, with an estimated 2.9 Tg of corn residue harvested across the 19 states. This survey highlights the importance of corn residue for US livestock, particularly in the western Corn Belt.

Technical and economical analyses of combined heat and power generation from distillers grains and corn stover in ethanol plants

International Nuclear Information System (INIS)

Wang, Lijun; Hanna, Milford A.; Weller, Curtis L.; Jones, David D.

2009-01-01

The technical and economical feasibilities of a novel integrated biomass gasification and fuel cell combined heat and power (CHP) system were analyzed for supplying heat and power in an ethanol plant from distillers grains (DG) and corn stover. In a current dry-grind plant with an annual production capacity of 189 million liters (50 million gallons) of ethanol, the energy cost for ethanol production using natural gas at a price of 6.47 US$/GJ for processing heat and commercial grid at a price of 0.062 US$/kWh for electrical power supply was 0.094 US$/liter. If the integrated CHP system using wet DG with 64.7% moisture on a wet basis at 105 US$/dry tonne and corn stover with 20% moisture at 30 US$/dry tonne as feedstock was used to supply heat and power in the ethanol plant, the energy costs for ethanol production would be 0.101 US$/liter and 0.070 US$/liter, which are 107% and 75% of the current energy cost for ethanol production, respectively. To meet the demand of processing heat and power in the ethanol plant, the integrated CHP system required 22.1 dry tonnes of corn stover with 20% moisture or 14.5 dry tonnes of DG with 64.7% moisture on a wet basis per hour, compared with the available 18.8 dry tonnes of DG per hour in the ethanol plant. High-value chemicals such as policosanols, phytosterols and free fatty acids can be extracted out of the raw DG to reduce the cost of DG as a feedstock of the integrated CHP system. The energy cost for ethanol production using the integrated CHP system with corn stover and DG as the feedstock for supplying heat and power can be reduced further by increasing ethanol production scale, decreasing the moisture content of biomass feedstock, and decreasing thermal energy to electricity output ratio of the CHP system. In terms of the energy efficiency of the integrated CHP system and the energy cost for ethanol production, the moisture content of the feedstock going into the integrated CHP should be lower than 70% on a wet basis

Sequential high gravity ethanol fermentation and anaerobic digestion of steam explosion and organosolv pretreated corn stover.

Science.gov (United States)

Katsimpouras, Constantinos; Zacharopoulou, Maria; Matsakas, Leonidas; Rova, Ulrika; Christakopoulos, Paul; Topakas, Evangelos

2017-11-01

The present work investigates the suitability of pretreated corn stover (CS) to serve as feedstock for high gravity (HG) ethanol production at solids-content of 24wt%. Steam explosion, with and without the addition of H 2 SO 4 , and organosolv pretreated CS samples underwent a liquefaction/saccharification step followed by simultaneous saccharification and fermentation (SSF). Maximum ethanol concentration of ca. 76g/L (78.3% ethanol yield) was obtained from steam exploded CS (SECS) with 0.2% H 2 SO 4 . Organosolv pretreated CS (OCS) also resulted in high ethanol concentration of ca. 65g/L (62.3% ethanol yield). Moreover, methane production through anaerobic digestion (AD) was conducted from fermentation residues and resulted in maximum methane yields of ca. 120 and 69mL/g volatile solids (VS) for SECS and OCS samples, respectively. The results indicated that the implementation of a liquefaction/saccharification step before SSF employing a liquefaction reactor seemed to handle HG conditions adequately. Copyright © 2017 Elsevier Ltd. All rights reserved.

Digestibility and performance of steers fed low-quality crop residues treated with calcium oxide to partially replace corn in distillers grains finishing diets.

Science.gov (United States)

Shreck, A L; Nuttelman, B L; Harding, J L; Griffin, W A; Erickson, G E; Klopfenstein, T J; Cecava, M J

2015-02-01

Two studies were conducted to identify methods for treating crop residues to improve digestibility and value in finishing diets based on corn grain and corn wet distillers grain with solubles (WDGS). In Exp. 1, 336 yearling steers (initial BW 356 ± 11.5 kg) were used in a 2 × 3 + 1 factorial arrangement of treatments with 6 pens per treatment. Factors were 3 crop residues (corn cobs, wheat straw, and corn stover) and 2 treatments where crop residues were either fed (20% diet DM) in their native form (NT) or alkaline treated with 5% CaO (DM basis) and hydrated to 50% DM before anaerobic storage (AT). Intakes were not affected by diet (F test; P = 0.30). An interaction between chemical treatment and residue (P 0.10) was observed between control (46% corn; DM basis) and AT (31% corn; DM basis) for DM digestibility (70.7% vs. 73.7%) or OM digestibility (72.1% vs. 77.0%). Dry matter intakes were not different between treated and untreated diets (P = 0.38), but lower (P < 0.01) NDF intake was observed for treated diets (3.1 vs. 3.5 kg/d), suggesting that CaO treatment was effective in solubilizing some carbohydrate. These data suggest that 15% replacement of corn and 10% untreated residue with treated forage result in a nutrient supply of OM similar to that of the control. The improvements in total tract fiber digestibility that occurred when treated forages were fed may have been related to increased digestibility of recoverable NDF and not to increased ruminal pH. Feeding chemically treated crop residues and WDGS is an effective strategy for replacing a portion of corn grain and roughage in feedlot diets.

Does Bt Corn Really Produce Tougher Residues

Science.gov (United States)

Bt corn hybrids produce insecticidal proteins that are derived from a bacterium, Bacillus thuringiensis. There have been concerns that Bt corn hybrids produce residues that are relatively resistant to decomposition. We conducted four experiments that examined the decomposition of corn residues und...

The Role of Product Inhibition as a Yield-Determining Factor in Enzymatic High-Solid Hydrolysis of Pretreated Corn Stover

DEFF Research Database (Denmark)

Nymand Olsen, Søren; Borch, Kim; Cruys-Bagger, Nicolaj

2014-01-01

. The results suggest that the solid effect is mainly controlled by product inhibition under the given experimental conditions (washed pretreated corn stover as substrate). Cellobiose was found to be approximately 15 times more inhibitory than glucose on a molar scale. However, considering that glucose...

The impact of corn stover removal on N2O emission and soil respiration: An investigation with automated chambers

Science.gov (United States)

Corn stover removal, whether for silage, bedding, or bioenergy production, could have a variety of environmental consequences through its effect on soil processes, particularly N2O production and soil respiration. Because these effects may be episodic in nature, weekly snapshots with static chambers...

High solid simultaneous saccharification and fermentation of wet oxidized corn stover to ethanol

DEFF Research Database (Denmark)

Varga, E.; Klinke, H.B.; Reczey, K.

2004-01-01

In this study ethanol was produced from corn stover pretreated by alkaline and acidic wet oxidation (WO) (195 degreesC, 15 min, 12 bar oxygen) followed by nonisothermal simultaneous saccharification and fermentation (SSF). In the first step of the SSF, small amounts of cellulases were added at 50...... increase of substrate concentration reduced the ethanol yield significant as a result of insufficient mass transfer. It was also shown that the fermentation could be followed with an easy monitoring system based on the weight loss of the produced CO2. (C) 2004 Wiley Periodicals, Inc....

Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain

OpenAIRE

Jiang, Ting; Qiao, Hui; Zheng, Zhaojuan; Chu, Qiulu; Li, Xin; Yong, Qiang; Ouyang, Jia

2016-01-01

An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP) mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH) of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH), condensed acid-catalyzed liquid hot water hydrolysate (CALH) and condensed acid-...

Physicochemical properties of bio-oil and biochar produced by fast pyrolysis of stored single-pass corn stover and cobs.

Science.gov (United States)

Shah, Ajay; Darr, Matthew J; Dalluge, Dustin; Medic, Dorde; Webster, Keith; Brown, Robert C

2012-12-01

Short harvest window of corn (Zea mays) stover necessitates its storage before utilization; however, there is not enough work towards exploring the fast pyrolysis behavior of stored biomass. This study investigated the yields and the physicochemical properties (proximate and ultimate analyses, higher heating values and acidity) of the fast pyrolysis products obtained from single-pass stover and cobs stored either inside a metal building or anaerobically within plastic wraps. Biomass samples were pyrolyzed in a 183 cm long and 2.1cm inner diameter free-fall fast pyrolysis reactor. Yields of bio-oil, biochar and non-condensable gases from different biomass samples were in the ranges of 45-55, 25-37 and 11-17 wt.%, respectively, with the highest bio-oil yield from the ensiled single-pass stover. Bio-oils generated from ensiled single-pass cobs and ensiled single-pass stover were, respectively, the most and the least acidic with the modified acid numbers of 95.0 and 65.2 mg g(-1), respectively. Copyright © 2012 Elsevier Ltd. All rights reserved.

Legumes and forage species sole or intercropped with corn in soybean-corn succession in midwestern Brazil

Directory of Open Access Journals (Sweden)

Gessí Ceccon

2013-02-01

Full Text Available The feasibility of no-tillage in the Cerrado (Savanna-like vegetation of Brazil depends on the production of sufficient above-ground crop residue, which can be increased by corn-forage intercropping. This study evaluated how above-ground crop residue production and yields of soybean and late-season corn in a soybean-corn rotation were influenced by the following crops in the year before soybean: corn (Zea mays L. intercropped with Brachiaria (Urochloa brizantha cv. Marandu, B. decumbens cv. Basilisk, B. ruziziensis, cv. comum., Panicummaximum cv. Tanzânia, sunn hemp (Crotalaria juncea L., pigeon pea [Cajanus cajan (L. Millsp]; sole corn, forage sorghum [Sorghum bicolor (L. Moench (cv. Santa Elisa], and ruzi grass. In March 2005, corn and forage species were planted in alternate rows spaced 0.90 m apart, and sole forage species were planted in rows spaced 0.45 m apart. In October 2005, the forages were killed with glyphosate and soybean was planted. After the soybean harvest in March 2006, sole late-season corn was planted in the entire experimental area. Corn grain and stover yields were unaffected by intercropping. Above-ground crop residue was greater when corn was intercropped with Tanzania grass (10.7 Mg ha-1, Marandu (10.1 Mg ha-1, and Ruzi Grass (9.8 Mg ha-1 than when corn was not intercropped (4.0 Mg ha-1. The intercropped treatments increased the percentage of soil surface covered with crop residue. Soybean and corn grain yields were higher after sole ruzi grass and intercropped ruzi grass than after other crops. The intercropping corn with Brachiaria spp. and corn with Panicum spp. increases above-ground crop residue production and maintains nutrients in the soil without reducing late-season corn yield and the viability of no-till in the midwestern region of Brazil.

Bed Agglomeration During the Steam Gasification of a High Lignin Corn Stover Simultaneous Saccharification and Fermentation (SSF) Digester Residue

Energy Technology Data Exchange (ETDEWEB)

Howe, Daniel T.; Taasevigen, Danny J.; Gerber, Mark A.; Gray, Michel J.; Fernandez, Carlos A.; Saraf, Laxmikant; Garcia-Perez, Manuel; Wolcott, Michael P.

2015-11-13

This research investigates the bed agglomeration phenomena during the steam gasification of a high lignin residue produced from the simultaneous saccharification and fermentation (SSF) of corn stover in a bubbling fluidized bed. The studies were conducted at 895°C using alumina as bed material. Biomass was fed at 1.5 kg/hr, while steam was fed to give a velocity equal to 2.5 times the minimum fluidization velocity, with a steam/carbon ratio of 0.9. The pelletized feedstock was co-fed with a cooling nitrogen stream to mitigate feed line plugging issues. Tar production was high at 50.3 g/Nm3, and the fraction of C10+ compounds was greater than that seen in the gasification of traditional lignocellulosic feedstocks. Carbon closures over 94 % were achieved for all experiments. Bed agglomeration was found to be problematic, indicated by pressure drop increases observed below the bed and upstream of the feed line. Two size categories of solids were recovered from the reactor, +60 mesh and -60 mesh. After a 2.75-hour experiment, 61.7 wt % was recovered as -60 mesh particles and 38.2 wt% of the recovered reactor solids were +60 mesh. A sizeable percentage, 31.8 wt%, was +20 mesh. The -60 mesh particles were mainly formed by the initial bed material (Al2O3). Almost 50 wt. % of the + 20 mesh particles was found to be formed by organics. The unreacted carbon remaining in the reactor resulted in a low conversion rate to product gas. ICP-AES, SEM, SEM-EDS, and XRD confirmed that the large agglomerates (+ 20 mesh) were not encapsulated bed material but rather un-gasified feedstock pellets with sand particles attached to it.

Heterologous Acidothermus cellulolyticus 1,4-β-Endoglucanase E1 Produced Within the Corn Biomass Converts Corn Stover Into Glucose

Science.gov (United States)

Ransom, Callista; Balan, Venkatesh; Biswas, Gadab; Dale, Bruce; Crockett, Elaine; Sticklen, Mariam

Commercial conversion of lignocellulosic biomass to fermentable sugars requires inexpensive bulk production of biologically active cellulase enzymes, which might be achieved through direct production of these enzymes within the biomass crops. Transgenic corn plants containing the catalytic domain of Acidothermus cellulolyticus E1 endo-1,4-β glucanase and the bar bialaphos resistance coding sequences were generated after Biolistic® (BioRad Hercules, CA) bombardment of immature embryo-derived cells. E1 sequences were regulated under the control of the cauliflower mosaic virus 35S promoter and tobacco mosaic virus translational enhancer, and E1 protein was targeted to the apoplast using the signal peptide of tobacco pathogenesis-related protein to achieve accumulation of this enzyme. The integration, expression, and segregation of E1 and bar transgenes were demonstrated, respectively, through Southern and Western blotting, and progeny analyses. Accumulation of up to 1.13% of transgenic plant total soluble proteins was detected as biologically active E1 by enzymatic activity assay. The corn-produced, heterologous E1 could successfully convert ammonia fiber explosion-pretreated corn stover polysaccharides into glucose as a fermentable sugar for ethanol production, confirming that the E1 enzyme is produced in its active from.

Simultaneous saccharification and fermentation of alkaline-pretreated corn stover to ethanol using a recombinant yeast strain

Energy Technology Data Exchange (ETDEWEB)

Zhao, Jing; Xia, Liming [Department of Chemical and Biochemical Engineering, Zhejiang University, Hangzhou 310027 (China)

2009-10-15

Bio-ethanol converted from cheap and abundant lignocellulosic materials is a potential renewable resource to replace depleting fossil fuels. Simultaneous saccharification and fermentation (SSF) of alkaline-pretreated corn stover for the production of ethanol was investigated using a recombinant yeast strain Saccharomyces cerevisiae ZU-10. Low cellobiase activity in Trichoderma reesei cellulase resulted in cellobiose accumulation. Supplementing the simultaneous saccharification and fermentation system with cellobiase greatly reduced feedback inhibition caused by cellobiose to the cellulase reaction, thereby increased the ethanol yield. 12 h of enzymatic prehydrolysis at 50 C prior to simultaneous saccharification and fermentation was found to have a negative effect on the overall ethanol yield. Glucose and xylose produced from alkaline-pretreated corn stover could be co-fermented to ethanol effectively by S. cerevisiae ZU-10. An ethanol concentration of 27.8 g/L and the corresponding ethanol yield on carbohydrate in substrate of 0.350 g/g were achieved within 72 h at 33 C with 80 g/L of substrate and enzyme loadings of 20 filter paper activity units (FPU)/g substrate and 10 cellobiase units (CBU)/g substrate. The results are meaningful in co-conversion of cellulose and hemicellulose fraction of lignocellulosic materials to fuel ethanol. (author)

Rheology of dilute acid hydrolyzed corn stover at high solids concentration.

Science.gov (United States)

Ehrhardt, M R; Monz, T O; Root, T W; Connelly, R K; Scott, C T; Klingenberg, D J

2010-02-01

The rheological properties of acid hydrolyzed corn stover at high solids concentration (20-35 wt.%) were investigated using torque rheometry. These materials are yield stress fluids whose rheological properties can be well represented by the Bingham model. Yield stresses increase with increasing solids concentration and decrease with increasing hydrolysis reaction temperature, acid concentration, and rheometer temperature. Plastic viscosities increase with increasing solids concentration and tend to decrease with increasing reaction temperature and acid concentration. The solids concentration dependence of the yield stress is consistent with that reported for other fibrous systems. The changes in yield stress with reaction conditions are consistent with observed changes in particle size. This study illustrates that torque rheometry can be used effectively to measure rheological properties of concentrated biomass.

Corn residue utilization by livestock in the USA

Science.gov (United States)

Corn (Zea mays L.) residue grazing or harvest provides a simple and economical practice to integrate crops and livestock. Limited information is available on how widespread corn residue utilization is practiced by US producers. In 2010, the USDA-ERS surveyed producers from 19 states on corn grain ...

A high-performance carbon derived from corn stover via microwave and slow pyrolysis for supercapacitors

DEFF Research Database (Denmark)

Jin, Hong; wang, Xiaomin; Shen, Yanbin

2014-01-01

Microwave and slow pyrolysis were conducted for converting corn stover to biochar. Chemical agents of sodium hydroxide and potassium hydroxide were used to progressively produce activated carbon. The pore structures and surface area of the samples were characterized by nitrogen adsorption....../desorption at 77 K. The results demonstrated that higher specific surface areas of activated carbons were obtained by microwave pyrolysis combined with potassium hydroxide activation. However, electrochemical measurements showed that the slow pyrolysis biochar treated with 0.05 mol g−1 (potassium hydroxide...

Analysis of supply chain, scale factor, and optimum plant capacity for the production of ethanol from corn stover

International Nuclear Information System (INIS)

Leboreiro, Jose; Hilaly, Ahmad K.

2013-01-01

A detailed model is used to perform a thorough analysis on ethanol production from corn stover via the dilute acid process. The biomass supply chain cost model accounts for all steps needed to source corn stover including collection, transportation, and storage. The manufacturing cost model is based on work done at NREL; attainable conversions of key process parameters are used to calculate production cost. The choice of capital investment scaling function and scaling parameter has a significant impact on the optimum plant capacity. For the widely used exponential function, the scaling factors are functions of plant capacity. The pre-exponential factor decreases with increasing plant capacity while the exponential factor increases as the plant capacity increases. The use of scaling parameters calculated for small plant capacities leads to falsely large optimum plants; data from a wide range of plant capacities is required to produce accurate results. A mathematical expression to scale capital investment for fermentation-based biorefineries is proposed which accounts for the linear scaling behavior of bio-reactors (such as saccharification vessels and fermentors) as well as the exponential nature of all other plant equipment. Ignoring the linear scaling behavior of bio-reactors leads to artificially large optimum plant capacities. The minimum production cost is found to be in the range of 789–830 $ m −3 which is significantly higher than previously reported. Optimum plant capacities are in the range of 5750–9850 Mg d −1 . The optimum plant capacity and production cost are highly sensitive to farmer participation in biomass harvest for low participation rates. -- Highlights: •A detailed model is used to perform a technoeconomic analysis for the production of ethanol from corn stover. •The capital investment scaling factors were found to be a function of plant capacity. •Bio-reactors (such as saccharification vessels and fermentors) in large size

Efficient extraction of xylan from delignified corn stover using dimethyl sulfoxide

Energy Technology Data Exchange (ETDEWEB)

Rowley, John; Decker, Stephen R.; Michener, William; Black, Stuart

2013-09-13

Xylan can be extracted from biomass using either alkali (KOH or NaOH) or dimethyl sulfoxide (DMSO); however, DMSO extraction is the only method that produces a water-soluble xylan. In this study, DMSO extraction of corn stover was studied at different temperatures with the objective of finding a faster, more efficient extraction method. The temperature and time of extraction were compared followed by a basic structural analysis to ensure that no significant structural changes occurred under different temperatures. The resulting data showed that heating to 70 degrees C during extraction can give a yield comparable to room temperature extraction while reducing the extraction time by ~90 %. This method of heating was shown to be the most efficient method currently available and was shown to retain the important structural characteristics of xylan extracted with DMSO at room temperature.

Clean production of corn stover pulp using KOH+NH4OH solution and its kinetic during delignification

OpenAIRE

Sun Yong; Yang Gang; Zhang Jin-Ping; Yao Ming-Shun

2012-01-01

The self-made KOH together with NH4OH pulping of corn stover was investigated. The combined alkaline system could effectively remove lignin during pulping. There are three stages of lignin removal during delginification. Approximately 90% of lignin could be removed after temperature reached 150ºC for over 30 minutes. The p-hydroxyl phenol groups in lignin could be completely removed during the delignification reaction. The tendency of the increase of the crystalline degree of cellulose ...

Corn stover for biogas production: Effect of steam explosion pretreatment on the gas yields and on the biodegradation kinetics of the primary structural compounds.

Science.gov (United States)

Lizasoain, Javier; Trulea, Adrian; Gittinger, Johannes; Kral, Iris; Piringer, Gerhard; Schedl, Andreas; Nilsen, Paal J; Potthast, Antje; Gronauer, Andreas; Bauer, Alexander

2017-11-01

This study evaluated the effect of steam explosion on the chemical composition and biomethane potential of corn stover using temperatures ranging between 140 and 220°C and pretreatment times ranging between 2 and 15min. Biodegradation kinetics during the anaerobic digestion of untreated and corn stover, pretreated at two different intensities, 140°C for 5min and 180°C for 5min, were studied in tandem. Results showed that pretreatment at 160°C for 2min improved the methane yield by 22%. Harsher pretreatment conditions led to lower hemicellulose contents and methane yields, as well as higher lignin contents, which may be due to the formation of pseudo-lignin. The biodegradation kinetics trial demonstrated that steam explosion enhances the degradation of structural carbohydrates and acid insoluble lignin. Copyright © 2017 Elsevier Ltd. All rights reserved.

Kinetics of the pyrolysis of arundo, sawdust, corn stover and switch grass biomass by thermogravimetric analysis using a multi-stage model.

Science.gov (United States)

Biney, Paul O; Gyamerah, Michael; Shen, Jiacheng; Menezes, Bruna

2015-03-01

A new multi-stage kinetic model has been developed for TGA pyrolysis of arundo, corn stover, sawdust and switch grass that accounts for the initial biomass weight (W0). The biomass were decomposed in a nitrogen atmosphere from 23°C to 900°C in a TGA at a single 20°C/min ramp rate in contrast with the isoconversion technique. The decomposition was divided into multiple stages based on the absolute local minimum values of conversion derivative, (dx/dT), obtained from DTG curves. This resulted in three decomposition stages for arundo, corn stover and sawdust and four stages for switch grass. A linearized multi-stage model was applied to the TGA data for each stage to determine the pre-exponential factor, activation energy, and reaction order. The activation energies ranged from 54.7 to 60.9 kJ/mol, 62.9 to 108.7 kJ/mol, and 18.4 to 257.9 kJ/mol for the first, second and the third decomposition stages respectively. Copyright © 2014 Elsevier Ltd. All rights reserved.

Comparison of varying operating parameters on heavy metals ecological risk during anaerobic co-digestion of chicken manure and corn stover.

Science.gov (United States)

Yan, Yilong; Zhang, Liqiu; Feng, Li; Sun, Dezhi; Dang, Yan

2018-01-01

In this study, the potential ecological risk of heavy metals (Mn, Zn, Cu, Ni, As, Cd, Pb, Cr) accumulation from anaerobic co-digestion of chicken manure (CM) and corn stover (CS) was evaluated by comparing different initial substrate concentrations, digestion temperatures, and mixture ratios. Results showed that the highest volumetric methane yield of 20.3±1.4L/L reactor was achieved with a CS:CM ratio of 3:1 (on volatile solid basis) in mesophilic solid state anaerobic digestion (SS-AD). Although co-digestion increased the concentrations of all tested heavy metals and the direct toxicity of some heavy metals, the potential ecological risk index indicated that the digestates were all classified as low ecological risk. The biogasification and risk variation of heavy metals were affected by the operating parameters. These results are significant and should be taken into consideration when optimizing co-digestion of animal manure and crop residues during full-scale projects. Copyright © 2017 Elsevier Ltd. All rights reserved.

An energy analysis of ethanol from cellulosic feedstock. Corn stover

Energy Technology Data Exchange (ETDEWEB)

Luo, Lin; Van der Voet, Ester; Huppes, Gjalt [Institute of Environmental Sciences (CML), Leiden University, P.O. Box 9518, 2300 RA, Leiden (Netherlands)

2009-10-15

The shift from fossil resources to renewables for energy and materials production has been the driving force for research on energy analysis and environmental impact assessment of bio-based production. This study presents a detailed energy analysis of corn stover based ethanol production using advanced cellulosic technologies. The method used differs from that in LCA and from major studies on the subject as published in Science in two respects. First, it accounts for all the co-products together and so mainly avoids the allocation problems which plague all LCA studies explicitly and other studies implicitly. Second, the system boundaries only involve the content of the energy products used in the system but not the production processes of these energy products, like refining and electricity production. We normalized the six Science studies to this unified method. The resulting values of the total energy product use in both agricultural production and biomass conversion to ethanol are lower than these literature values. LCA-type of values including energy conversion would systematically be higher, in our case study around 45%. The net energy value of cellulosic ethanol production is substantially higher than the ones of the corn-based technologies, and it is similar to incineration and gasification for electricity production. The detailed analysis of energy inputs indicates opportunities to optimize the system. This form of energy analysis helps establishing models for the analysis of more complex systems such as biorefineries. (author)

Detoxification of corn stover and corn starch pyrolysis liquors by Pseudomonas putida and Streptomyces setonii suspended cells and plastic compost support biofilms.

Science.gov (United States)

Khiyami, Mohammad A; Pometto Iii, Anthony L; Brown, Robert C

2005-04-20

Plant biomass can be liquefied into fermentable sugars (levoglucosan then to glucose) for the production of ethanol, lactic acid, enzymes, and more by a process called pyrolysis. During the process microbial inhibitors are also generated. Pseudomonas putida (ATCC 17484) and Streptomyces setonii75Vi2 (ATCC 39116) were employed to degrade microbial inhibitors in diluted corn stover (Dcs) and diluted corn starch (Dst) pyrolysis liquors. The detoxification process evaluation included measuring total phenols and changes in UV spectra, a GC-MS analysis, and a bioassay, which employed Lactobacillus casei subsp. rhamosus (ATCC 11443) growth as an indicator of detoxification. Suspended-cell cultures illustrated limited detoxification ability of Dcs and Dst. P. putida and S. setoniiplastic compost support (PCS) biofilm continuous-stirred-tank-reactor pure cultures detoxified 10 and 25% (v/v) Dcs and Dst, whereas PCS biofilm mixed culture also partially detoxified 50% (v/v) Dcs and Dst in repeated batch culture. Therefore, PCS biofilm mixed culture is the process of choice to detoxify diluted pyrolysis liquors.

INFLUENCE OF BIOPRETREATMENT ON THE CHARACTER OF CORN STOVER LIGNIN AS SHOWN BY THERMOGRAVIMETRIC AND CHEMICAL STRUCTURAL ANALYSES

OpenAIRE

Xuewei Yang; Yelin Zeng; Xiaoyu Zhang

2010-01-01

The effect of corn stover lignin structure alteration caused by white-rot fungi pretreatment on the pyrolysis kinetics was studied by FTIR and TG/DTA. Results showed that biopretreatment had a remarkable effect on lignin pyrolysis. Biopretreatment can decrease the activation energy and increase the pre-exponential factor in the initial stage of pyrolysis, which makes it possible to start the lignin pyrolysis at a relatively gentle condition and improve the availability of biomass pyrolysis as...

Anaerobic co-digestion of chicken manure and corn stover in batch and continuously stirred tank reactor (CSTR).

Science.gov (United States)

Li, Yeqing; Zhang, Ruihong; He, Yanfeng; Zhang, Chenyu; Liu, Xiaoying; Chen, Chang; Liu, Guangqing

2014-03-01

Anaerobic co-digestion of chicken manure and corn stover in batch and CSTR were investigated. The batch co-digestion tests were performed at an initial volatile solid (VS) concentration of 3gVS/L, carbon-to-nitrogen (C/N) ratio of 20, and retention time of 30d. The methane yield was determined to be 281±12mL/gVSadded. Continuous reactor was carried out with feeding concentration of 12% total solids and C/N ratio of 20 at organic loading rates (OLRs) of 1-4gVS/L/d. Results showed that at OLR of 4gVS/L/d, stable and preferable methane yield of 223±7mL/gVSadded was found, which was equal to energy yield (EY) of 8.0±0.3MJ/kgVSadded. Post-digestion of digestate gave extra EY of 1.5-2.6MJ/kgVSadded. Pyrolysis of digestate provided additional EY of 6.1MJ/kgVSadded. Pyrolysis can be a promising technique to reduce biogas residues and to produce valuable gas products simultaneously. Copyright © 2014 Elsevier Ltd. All rights reserved.

A whole cell biocatalyst for cellulosic ethanol production from dilute acid-pretreated corn stover hydrolyzates

Energy Technology Data Exchange (ETDEWEB)

Ryu, Seunghyun; Karim, Muhammad Nazmul [Texas Tech Univ., Lubbock, TX (United States). Dept. of Chemical Engineering

2011-08-15

In this research, a recombinant whole cell biocatalyst was developed by expressing three cellulases from Clostridium cellulolyticum - endoglucanase (Cel5A), exoglucanase (Cel9E), and {beta}-glucosidase - on the surface of the Escherichia coli LY01. The modified strain is identified as LY01/pRE1H-AEB. The cellulases were displayed on the surface of the cell by fusing with an anchor protein, PgsA. The developed whole cell biocatalyst was used for single-step ethanol fermentation using the phosphoric acid-swollen cellulose (PASC) and the dilute acid-pretreated corn stover. Ethanol production was 3.59 {+-} 0.15 g/L using 10 g/L of PASC, which corresponds to a theoretical yield of 95.4 {+-} 0.15%. Ethanol production was 0.30 {+-} 0.02 g/L when 1 g/L equivalent of glucose in the cellulosic fraction of the dilute sulfuric acid-pretreated corn stover (PCS) was fermented for 84 h. A total of 0.71 {+-} 0.12 g/L ethanol was produced in 48 h when the PCS was fermented in the simultaneous saccharification and co-fermentation mode using the hemicellulosic (1 g/L of total soluble sugar) and as well as the cellulosic (1 g/L of glucose equivalent) parts of PCS. In a control experiment, 0.48 g/L ethanol was obtained from 1 g/L of hemicellulosic PCS. It was concluded that the whole cell biocatalyst could convert both cellulosic and hemicellulosic substrates into ethanol in a single reactor. The developed C. cellulolyticum-E. coli whole cell biocatalyst also overcame the incompatible temperature problem of the frequently reported fungal-yeast systems. (orig.)

Enhancing biogas production of corn stover by fast pyrolysis pretreatment.

Science.gov (United States)

Wang, Fang; Zhang, Deli; Wu, Houkai; Yi, Weiming; Fu, Peng; Li, Yongjun; Li, Zhihe

2016-10-01

A new thermo-chemical pretreatment by a lower temperature fast pyrolysis (LTFP) was applied to promote anaerobic digestion (AD) efficiency of corn stover (CS). The pretreatment experiment was performed by a fluidized bed pyrolysis reactor at 180, 200 and 220°C with a carrier gas flow rate of 4 and 3m(3)/h. The components characteristics, Scanning Electron Microscope (SEM) images and Crystal Intensity (CrI) of the pretreated CS were tested to explore effectiveness of the pretreatment. The results showed that the cumulative methane production at 180°C for 4 and 3m(3)/h were 199.8 and 200.3mL/g TS, respectively. As compared to the untreated CS, the LTFP pretreatment significantly (a<0.05) increased the methane production by 18.07% and 18.33%, respectively. Methane production was well fitted by the Gompertz models, and the maximum methane potential and AD efficiency was obtained at 180°C for 3m(3)/h. Copyright © 2016 Elsevier Ltd. All rights reserved.

Cellulosic Biomass Sugars to Advantage Jet Fuel: Catalytic Conversion of Corn Stover to Energy Dense, Low Freeze Point Paraffins and Naphthenes: Cooperative Research and Development Final Report, CRADA Number CRD-12-462

Energy Technology Data Exchange (ETDEWEB)

Elander, Rick [National Renewable Energy Lab. (NREL), Golden, CO (United States)

2015-08-04

NREL will provide scientific and engineering support to Virent Energy Systems in three technical areas: Process Development/Biomass Deconstruction; Catalyst Fundamentals; and Technoeconomic Analysis. The overarching objective of this project is to develop the first fully integrated process that can convert a lignocellulosic feedstock (e.g., corn stover) efficiently and cost effectively to a mix of hydrocarbons ideally suited for blending into jet fuel. The proposed project will investigate the integration of Virent Energy System’s novel aqueous phase reforming (APR) catalytic conversion technology (BioForming®) with deconstruction technologies being investigated by NREL at the 1-500L scale. Corn stover was chosen as a representative large volume, sustainable feedstock.

Odorous volatile organic compounds, Escherichia coli, and nutrient concentrations when kiln-dried pine chips and corn stover bedding are used in beef bedded manure packs

Science.gov (United States)

Pine (Pinus spp.) bedding has been shown to lower the concentration of odorous volatile organic compounds (VOCs) and pathogenic bacteria compared with corn (Zea mays L.) stover bedding, but availability and cost limit the use of pine bedding in cattle confinement facilities. The objectives of this s...

High-titer lactic acid production from NaOH-pretreated corn stover by Bacillus coagulans LA204 using fed-batch simultaneous saccharification and fermentation under non-sterile condition.

Science.gov (United States)

Hu, Jinlong; Zhang, Zhenting; Lin, Yanxu; Zhao, Shumiao; Mei, Yuxia; Liang, Yunxiang; Peng, Nan

2015-04-01

Lactic acid (LA) is an important chemical with various industrial applications. Non-food feedstock is commercially attractive for use in LA production; however, efficient LA fermentation from lignocellulosic biomass resulting in both high yield and titer faces technical obstacles. In this study, the thermophilic bacterium Bacillus coagulans LA204 demonstrated considerable ability to ferment glucose, xylose, and cellobiose to LA. Importantly, LA204 produces LA from several NaOH-pretreated agro stovers, with remarkably high yields through simultaneous saccharification and fermentation (SSF). A fed-batch SSF process conducted at 50°C and pH 6.0, using a cellulase concentration of 30 FPU (filter paper unit)/g stover and 10 g/L yeast extract in a 5-L bioreactor, was developed to produce LA from 14.4% (w/w) NaOH-pretreated non-sterile corn stover. LA titer, yield, and average productivity reached 97.59 g/L, 0.68 g/g stover, and 1.63 g/L/h, respectively. This study presents a feasible process for lignocellulosic LA production from abundant agro stovers. Copyright © 2015 Elsevier Ltd. All rights reserved.

Effect of xylan and lignin removal by batch and flowthrough pretreatment on the enzymatic digestibility of corn stover cellulose.

Science.gov (United States)

Yang, Bin; Wyman, Charles E

2004-04-05

Compared with batch systems, flowthrough and countercurrent reactors have important potential advantages for pretreating cellulosic biomass, including higher hemicellulose sugar yields, enhanced cellulose digestibility, and reduced chemical additions. Unfortunately, they suffer from high water and energy use. To better understand these trade-offs, comparative data are reported on xylan and lignin removal and enzymatic digestibility of cellulose for corn stover pretreated in batch and flowthrough reactors over a range of flow rates between 160 degrees and 220 degrees C, with water only and also with 0.1 wt% sulfuric acid. Increasing flow with just water enhanced the xylan dissolution rate, more than doubled total lignin removal, and increased cellulose digestibility. Furthermore, adding dilute sulfuric acid increased the rate of xylan removal for both batch and flowthrough systems. Interestingly, adding acid also increased the lignin removal rate with flow, but less lignin was left in solution when acid was added in batch. Although the enzymatic hydrolysis of pretreated cellulose was related to xylan removal, as others have shown, the digestibility was much better for flowthrough compared with batch systems, for the same degree of xylan removal. Cellulose digestibility for flowthrough reactors was related to lignin removal as well. These results suggest that altering lignin also affects the enzymatic digestibility of corn stover. Copyright 2004 Wiley Periodicals, Inc.

The effect of lignin removal by alkaline peroxide pretreatment on the susceptibility of corn stover to purified cellulolytic and xylanolytic enzymes.

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Selig, Michael J; Vinzant, Todd B; Himmel, Michael E; Decker, Stephen R

2009-05-01

Pretreatment of corn stover with alkaline peroxide (AP) at pH 11.5 resulted in reduction of lignin content in the residual solids as a function of increasing batch temperature. Scanning electron microscopy of these materials revealed notably more textured surfaces on the plant cell walls as a result of the delignifying pretreatment. As expected, digestion of the delignified samples with commercial cellulase preparations showed an inverse relationship between the content of lignin present in the residual solids after pretreatment and the extent of both glucan and xylan conversion achievable. Digestions with purified enzymes revealed that decreased lignin content in the pretreated solids did not significantly impact the extent of glucan conversion achievable by cellulases alone. Not until purified xylanolytic activities were included with the cellulases were significant improvements in glucan conversion realized. In addition, an inverse relationship was observed between lignin content after pretreatment and the extent of xylan conversion achievable in a 24-h period with the xylanolytic enzymes in the absence of the cellulases. This observation, coupled with the direct relationship between enzymatic xylan and glucan conversion observed in a number of cases, suggests that the presence of lignins may not directly occlude cellulose present in lignocelluloses but rather impact cellulase action indirectly by its association with xylan.

Parametric study for the optimization of ionic liquid pretreatment of corn stover

Energy Technology Data Exchange (ETDEWEB)

Papa, Gabriella [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Feldman, Taya [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sale, Kenneth L. [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Adani, Fabrizio [Univ. degli Studi di Milano (Italy); Singh, Seema [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Simmons, Blake A. [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2017-05-30

A parametric study of the efficacy of the ionic liquid (IL) pretreatment (PT) of corn stover (CS) using 1-ethyl-3-methylimidazolium acetate ([C₂C₁Im][OAc] ) and cholinium lysinate ([Ch][Lys] ) was conducted. The impact of 50% and 15% biomass loading for milled and non-milled CS on IL-PT was evaluated, as well the impact of 20 and 5 mg enzyme/g glucan on saccharification efficiency. The glucose and xylose released were generated from 32 conditions – 2 ionic liquids (ILs), 2 temperatures, 2 particle sizes (S), 2 solid loadings, and 2 enzyme loadings. Statistical analysis indicates that sugar yields were correlated with lignin and xylan removal and depends on the factors, where S did not explain variation in sugar yields. Both ILs were effective in pretreating large particle sized CS, without compromising sugar yields. The knowledge from material and energy balances is an essential step in directing optimization of sugar recovery at desirable process conditions.

Parametric study for the optimization of ionic liquid pretreatment of corn stover.

Science.gov (United States)

Papa, Gabriella; Feldman, Taya; Sale, Kenneth L; Adani, Fabrizio; Singh, Seema; Simmons, Blake A

2017-10-01

A parametric study of the efficacy of the ionic liquid (IL) pretreatment (PT) of corn stover (CS) using 1-ethyl-3-methylimidazolium acetate ([C 2 C 1 Im][OAc]) and cholinium lysinate ([Ch][Lys]) was conducted. The impact of 50% and 15% biomass loading for milled and non-milled CS on IL-PT was evaluated, as well the impact of 20 and 5mg enzyme/g glucan on saccharification efficiency. The glucose and xylose released were generated from 32 conditions - 2 ionic liquids (ILs), 2 temperatures, 2 particle sizes (S), 2 solid loadings, and 2 enzyme loadings. Statistical analysis indicates that sugar yields were correlated with lignin and xylan removal and depends on the factors, where S did not explain variation in sugar yields. Both ILs were effective in pretreating large particle sized CS, without compromising sugar yields. The knowledge from material and energy balances is an essential step in directing optimization of sugar recovery at desirable process conditions. Copyright © 2017 Elsevier Ltd. All rights reserved.

Fractionation for further conversion: from raw corn stover to lactic acid

Science.gov (United States)

He, Ting; Jiang, Zhicheng; Wu, Ping; Yi, Jian; Li, Jianmei; Hu, Changwei

2016-12-01

Fractionation is considered to be one promising strategy to utilize raw biomass to its fullest and produce chemicals with high selectivity. Herein, ethanol/H2O (1/1, v/v) co-solvent with 0.050 M oxalic acid is used to simultaneously fractionate 88.0 wt% of hemicellulose and 89.2 wt% of lignin in corn stover, while cellulose is not obviously degraded. H2O dissolves hemicellulose, G unit and those with β-O-4 linkage of lignin; whereas ethanol extracts G and S units as well as the skeleton with β-5 and β-β linkages of lignin. Oxalic acid effectively catalyzes the hydrolysis of hemicellulose and breaks the intermolecular linkages between hemicellulose and lignin, therefore further promotes the release of lignin. The dissolved hemicelluloses derivatives are reprocessed to produce lactic acid obtaining a high yield of 79.6 wt% with 90% selectivity by the catalysis of MgO. The remained cellulose and recovered lignin can be used further as feedstock to produce chemicals.

Fractionation for further conversion: from raw corn stover to lactic acid

Science.gov (United States)

He, Ting; Jiang, Zhicheng; Wu, Ping; Yi, Jian; Li, Jianmei; Hu, Changwei

2016-01-01

Fractionation is considered to be one promising strategy to utilize raw biomass to its fullest and produce chemicals with high selectivity. Herein, ethanol/H2O (1/1, v/v) co-solvent with 0.050 M oxalic acid is used to simultaneously fractionate 88.0 wt% of hemicellulose and 89.2 wt% of lignin in corn stover, while cellulose is not obviously degraded. H2O dissolves hemicellulose, G unit and those with β-O-4 linkage of lignin; whereas ethanol extracts G and S units as well as the skeleton with β-5 and β-β linkages of lignin. Oxalic acid effectively catalyzes the hydrolysis of hemicellulose and breaks the intermolecular linkages between hemicellulose and lignin, therefore further promotes the release of lignin. The dissolved hemicelluloses derivatives are reprocessed to produce lactic acid obtaining a high yield of 79.6 wt% with 90% selectivity by the catalysis of MgO. The remained cellulose and recovered lignin can be used further as feedstock to produce chemicals. PMID:27917955

Investigation of the Spectroscopic Information on Functional Groups Related to Carbohydrates in Different Morphological Fractions of Corn Stover and Their Relationship to Nutrient Supply and Biodegradation Characteristics.

Science.gov (United States)

Xin, Hangshu; Ding, Xue; Zhang, Liyang; Sun, Fang; Wang, Xiaofan; Zhang, Yonggen

2017-05-24

The objectives of this study were to investigate (1) nutritive values and biodegradation characteristics and (2) mid-IR spectroscopic features within the regions associated with carbohydrate functional groups (including cellulosic component (CELC), structural carbohydrate (STCHO), and total carbohydrate (CHO)) in different morphological fractions of corn stover. Furthermore, correlation and regression analyses were also applied to determine the relationship between nutritional values and spectroscopic parameters. The results showed that different morphological sections of corn stover had different nutrient supplies, in situ biodegradation characteristics, and spectral structural features within carbohydrate regions. The stem rind and ear husk were both high in fibrous content, which led to the lowest effective degradabilities (ED) among these stalk fractions. The ED values of NDF were ranked ear husk > stem pith > leaf blade > leaf sheath > whole plant > stem rind. Intensities of peak height and area within carbohydrate regions were relatively more stable compared with spectral ratio profiles. Significant difference was found only in peak area intensity of CELC, which was at the highest level for stem rind, followed by stem pith, leaf sheath, whole plant, leaf blade, and ear husk. Correlation results showed that changes in some carbohydrate spectral ratios were highly associated with carbohydrate chemical profiles and in situ rumen degradation kinetics. Among the various carbohydrate molecular spectral parameters that were tested in multiple regression analysis, CHO height ratios, and area ratios of CELC:CHO and CELC:STCHO as well as CELC area were mostly sensitive to nutrient supply and biodegradation characteristics in different morphological fractions of corn stover.

EFEK PERLAKUAN KIMIAWI DAN HIDROTERMOLISIS PADA BIOMAS TANAMAN JAGUNG (Zea mays L. SEBAGAI SUBSTRAT PRODUKSI BIOETANOL The Effects of Chemical and Hydrothermolysis Pretreatment of Corn Stover Biomass (Zea mays L. as The Bioethanol Production Substrate

Directory of Open Access Journals (Sweden)

Wagiman Wagiman

2012-05-01

Full Text Available The purpose of this research was to obtain a fermentation substrate with a high content of cellulose and hemicellulose, as well as to decrease the cellulose cystalinity. Dried corn stover was crushed to pass 40 mesh, added by Ca(OH and water, then heated at a certain time. The experimental design was prepared using a four-factor central composite design (CCD. The results of the chemical pretreatment were treated using hydrothermolysis methods for enhancing the lignin removal and decreasing cellulose crystalinity. The suitable process condition for chemical pretreatment was achieved at the loading of 0.075 g Ca(OH /g corn stover and 6.25 ml water/g corn stover, temperature 74.6 OC at 2 hours. After hydrothermolysis, cellulose and hemicellulose were dissolved at the percentages of 52.40 % and 31.84 % respectively, while the fraction of solid substrate had a composition of cellulose of 42.68 % and hemicellulosa of 34.68 %. The crystalinity of cellulose from the leaves, cobs, and cornhusk decreased significantly. The SEM results indicated that the surface of cell wall of corn stover had been perforated by these pretreatment processes. These pores might increase the enzymatic hydrolysis of the lignocellulosic corn stover. ABSTRAK Tujuan penelitian adalah mendapatkan substrat fermentasi dengan kandungan selulosa dan hemiselulosa tinggi serta menurunkan kristalinitas komponen selulosa. Limbah tanaman jagung yang sudah kering dihancurkan hingga lolos 40 mesh, ditambah Ca(OH dan air, kemudian dipanaskan pada suhu dan waktu tertentu. Rancangan percobaan disusun dengan menggunakan central composite design (CCD dengan empat faktor. Hasil terbaik tahap ini diberi perlakuan hidrotermolisis untuk meningkatkan penyisihan komponen lignin dan menurunkan kristalinitas selulosa. Hasil pene­ litian menunjukkan bahwa kondisi proses terbaik adalah penambahan 0,075 g Ca(OH /g biomas dan 6,25 ml air/g biomas, suhu pemanasan 74,6 OC dengan waktu 2 jam

Stover removal effects on seasonal soil water availability under full and deficit irrigation

Science.gov (United States)

Removing corn (Zea mays L.) stover for livestock feed or bioenergy feedstock may impact water availability in the soil profile to support crop growth. The role of stover in affecting soil profile water availability will depend on annual rainfall inputs as well as irrigation level. To assess how res...

Flexible biorefinery for producing fermentation sugars, lignin and pulp from corn stover.

Science.gov (United States)

Kadam, Kiran L; Chin, Chim Y; Brown, Lawrence W

2008-05-01

A new biorefining process is presented that embodies green processing and sustainable development. In the spirit of a true biorefinery, the objective is to convert agricultural residues and other biomass feedstocks into value-added products such as fuel ethanol, dissolving pulp, and lignin for resin production. The continuous biomass fractionation process yields a liquid stream rich in hemicellulosic sugars, a lignin-rich liquid stream, and a solid cellulose stream. This paper generally discusses potential applications of the three streams and specifically provides results on the evaluation of the cellulose stream from corn stover as a source of fermentation sugars and specialty pulp. Enzymatic hydrolysis of this relatively pure cellulose stream requires significantly lower enzyme loadings because of minimal enzyme deactivation from nonspecific binding to lignin. A correlation was shown to exist between lignin removal efficiency and enzymatic digestibility. The cellulose produced was also demonstrated to be a suitable replacement for hardwood pulp, especially in the top ply of a linerboard. Also, the relatively pure nature of the cellulose renders it suitable as raw material for making dissolving pulp. This pulping approach has significantly smaller environmental footprint compared to the industry-standard kraft process because no sulfur- or chlorine-containing compounds are used. Although this option needs some minimal post-processing, it produces a higher value commodity than ethanol and, unlike ethanol, does not need extensive processing such as hydrolysis or fermentation. Potential use of low-molecular weight lignin as a raw material for wood adhesive production is discussed as well as its use as cement and feed binder. As a baseline application the hemicellulosic sugars captured in the hydrolyzate liquor can be used to produce ethanol, but potential utilization of xylose for xylitol fermentation is also feasible. Markets and values of these applications are

Effect of processing on residues of chlorpyrifos in stored corn and rice

International Nuclear Information System (INIS)

Tejada, A.W.; Calumpang, S.M.F.; Gambalan, N.B.

1990-01-01

The effect of processing on residues of chlorpyrifos in rice and corn was determined. Chlorpyrifos solution (0.1%) sprayed on jute sacks containing corn resulted in absorption of residues in kernel and cob up to six months. A similar trend was observed in rice. Radiotracer studies revealed very low levels of bound residues (0.2 - 0.8 mg/kg) present in rice only. The usual practice of washing rice and corn before cooking reduced chlorpyrifos residues as much as 57% to 100%. Residues in wash water declined with each washing. Cooking further reduced the residues of chlorpyrifos only when volatilization was possible. Chlorpyrifos appeared to be persistent. Cooking rice in plot with the lid on did not produce any substantial reduction in the chlorpyrifos content. The practice of storing rice and corn in the Philippines does not give rice to chlorpyrifos residues which may exceed the recommended daily intake of 0.01 mg/kg-bw. (Auth.) 13 refs., 12 tabs., 3 figs

Impact of Sequential Ammonia Fiber Expansion (AFEX) Pretreatment and Pelletization on the Moisture Sorption Properties of Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Bonner, Ian J. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Thompson, David N. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Teymouri, Farzaneh [Michigan Biotechnology Inst., Lansing, MI (United States); Campbell, Timothy [Michigan Biotechnology Inst., Lansing, MI (United States); Bals, Bryan [Michigan Biotechnology Inst., Lansing, MI (United States); Tumuluru, Jaya Shankar [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2015-05-01

Combining ammonia fiber expansion (AFEX™) pretreatment with a depot processing facility is a promising option for delivering high-value densified biomass to the emerging bioenergy industry. However, because the pretreatment process results in a high moisture material unsuitable for pelleting or storage (40% wet basis), the biomass must be immediately dried. If AFEX pretreatment results in a material that is difficult to dry, the economics of this already costly operation would be at risk. This work tests the nature of moisture sorption isotherms and thin-layer drying behavior of corn (Zea mays L.) stover at 20°C to 60°C before and after sequential AFEX pretreatment and pelletization to determine whether any negative impacts to material drying or storage may result from the AFEX process. The equilibrium moisture content to equilibrium relative humidity relationship for each of the materials was determined using dynamic vapor sorption isotherms and modeled with modified Chung-Pfost, modified Halsey, and modified Henderson temperature-dependent models as well as the Double Log Polynomial (DLP), Peleg, and Guggenheim Anderson de Boer (GAB) temperature-independent models. Drying kinetics were quantified under thin-layer laboratory testing and modeled using the Modified Page's equation. Water activity isotherms for non-pelleted biomass were best modeled with the Peleg temperature-independent equation while isotherms for the pelleted biomass were best modeled with the Double Log Polynomial equation. Thin-layer drying results were accurately modeled with the Modified Page's equation. The results of this work indicate that AFEX pretreatment results in drying properties more favorable than or equal to that of raw corn stover, and pellets of superior physical stability in storage.

Pretreatment combining ultrasound and sodium percarbonate under mild conditions for efficient degradation of corn stover.

Science.gov (United States)

Nakashima, Kazunori; Ebi, Yuuki; Kubo, Masaki; Shibasaki-Kitakawa, Naomi; Yonemoto, Toshikuni

2016-03-01

Ultrasound (US) can be used to disrupt microcrystalline cellulose to give nanofibers via ultrasonic cavitation. Sodium percarbonate (SP), consisting of sodium carbonate and hydrogen peroxide, generates highly reactive radicals, which cause oxidative delignification. Here, we describe a novel pretreatment technique using a combination of US and SP (US-SP) for the efficient saccharification of cellulose and hemicellulose in lignocellulosic corn stover. Although US-SP pretreatment was conducted under mild condition (i.e., at room temperature and atmospheric pressure), the pretreatment greatly increased lignin removal and cellulose digestibility. We also determined the optimum US-SP treatment conditions, such as ultrasonic power output, pretreatment time, pretreatment temperature, and SP concentration for an efficient cellulose saccharification. Moreover, xylose could be effectively recovered from US-SP pretreated biomass without the formation of microbial inhibitor furfural. Copyright © 2015 Elsevier B.V. All rights reserved.

Transformation kinetics of corn and clover residues in mineral substrates of different composition

Science.gov (United States)

Pinskii, D. L.; Maltseva, A. N.; Zolotareva, B. N.; Dmitrieva, E. D.

2017-06-01

Mineralization kinetics of corn and clover residues in quartz sand, loam, sand + 15% bentonite, and sand + 30% kaolinite have been studied. A scheme has been proposed for the transformation of plant residues in mineral substrates. Kinetic parameters of mineralization have been calculated with the use of a first-order two-term exponential polynomial. It has been shown that the share of labile organic carbon pool in the clover biomass is higher (57-63%) than in the corn biomass (47-49%), which is related to the biochemical composition of plant residues. The mineralization constants of clover residues generally significantly exceed those of corn because of the stronger stabilization of the decomposition products of corn residues. The turnover time of the labile clover pool (4-9 days) in all substrates and that of the labile corn pool (8-10 days) in sands and substrates containing kaolinites and bentonite are typical for organic acids, amino acids, and simple sugars. In the loamy substrate, the turnover time of labile corn pool is about 46 days due to the stronger stabilization of components of the labile pool containing large amounts of organic acids. The turnover time of the stable clover pool (0.95 years) is significantly lower than that of the stable corn pool (1.60 years) and largely corresponds to the turnover time of plant biomass.

Novel DDR Processing of Corn Stover Achieves High Monomeric Sugar Concentrations from Enzymatic Hydrolysis (230 g/L) and High Ethanol Concentration (10% v/v) During Fermentation

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiaowen; Jennings, Ed; Shekiro, Joe; Kuhn, Erik M.; O' Brien, Marykate; Wang, Wei; Schell, Daniel J.; Himmel, Mike; Elander, Richard T.; Tucker, Melvin P.

2015-04-03

Distilling and purifying ethanol, butanol, and other products from second and later generation lignocellulosic biorefineries adds significant capital and operating cost for biofuels production. The energy costs associated with distillation affects plant gate and life cycle analysis costs. Lower titers in fermentation due to lower sugar concentrations from pretreatment increase both energy and production costs. In addition, higher titers decrease the volumes required for enzymatic hydrolysis and fermentation vessels. Therefore, increasing biofuels titers has been a research focus in renewable biofuels production for several decades. In this work, we achieved over 200 g/L of monomeric sugars after high solids enzymatic hydrolysis using the novel deacetylation and disc refining (DDR) process on corn stover. The high sugar concentrations and low chemical inhibitor concentrations from the DDR process allowed ethanol titers as high as 82 g/L in 22 hours, which translates into approximately 10 vol% ethanol. To our knowledge, this is the first time that 10 vol% ethanol in fermentation derived from corn stover without any sugar concentration or purification steps has been reported. Techno-economic analysis shows the higher titer ethanol achieved from the DDR process could significantly reduce the minimum ethanol selling price from cellulosic biomass.

The preparation and ethanol fermentation of high-concentration sugars from steam-explosion corn stover.

Science.gov (United States)

Xie, Hui; Wang, Fengqin; Yin, Shuangyao; Ren, Tianbao; Song, Andong

2015-05-01

In the field of biofuel ethanol, high-concentration- reducing sugars made from cellulosic materials lay the foundation for high-concentration ethanol fermentation. In this study, corn stover was pre-treated in a process combining chemical methods and steam explosion; the cellulosic hydrolyzed sugars obtained by fed-batch saccharification were then used as the carbon source for high-concentration ethanol fermentation. Saccharomyces cerevisiae 1308, Angel yeast, and Issatchenkia orientalis were shake-cultured with Pachysolen tannophilus P-01 for fermentation. Results implied that the ethanol yields from the three types of mixed strains were 4.85 g/100 mL, 4.57 g/100 mL, and 5.02 g/100 mL (separately) at yield rates of 91.6, 89.3, and 92.2%, respectively. Therefore, it was inferred that shock-fermentation using mixed strains achieved a higher ethanol yield at a greater rate in a shorter fermentation period. This study provided a theoretical basis and technical guidance for the fermentation of industrial high-concentrated cellulosic ethanol.

Physical and Chemical Properties of Bio-Oils From Microwave Pyrolysis of Corn Stover

Science.gov (United States)

Yu, Fei; Deng, Shaobo; Chen, Paul; Liu, Yuhuan; Wan, Yiqin; Olson, Andrew; Kittelson, David; Ruan, Roger

This study was aimed to understand the physical and chemical properties of pyrolytic bio-oils produced from microwave pyrolysis of corn stover regarding their potential use as gas turbine and home heating fuels. The ash content, solids content, pH, heating value, minerals, elemental ratio, moisture content, and viscosity of the bio-oils were determined. The water content was approx 15.2 wt%, solids content 0.22 wt%, alkali metal content 12 parts per million, dynamic viscosity 185 mPa·s at 40°C, and gross high heating value 17.5 MJ/kg for a typical bio-oil produced. Our aging tests showed that the viscosity and water content increased and phase separation occurred during the storage at different temperatures. Adding methanol and/or ethanol to the bio-oils reduced the viscosity and slowed down the increase in viscosity and water content during the storage. Blending of methanol or ethanol with the bio-oils may be a simple and cost-effective approach to making the pyrolytic bio-oils into a stable gas turbine or home heating fuels.

Utilization of residual nitrogen (15N) from cover crop and urea by corn

International Nuclear Information System (INIS)

Silva, Edson Cabral da; Muraoka, Takashi; Trivelin, Paulo Cesar Ocheuze; Buzetti, Salatier; Veloso, Marcos Emanuel da Costa

2006-01-01

The majority of N from mineral fertilizers and cover crops is usually not used by the very next corn crop, but can be absorbed by follow-up crops. The objective of this study was to evaluate the use of residual nitrogen from urea, sunnhemp (Crotalaria juncea) and millet (Pennisetum americanum) labeled with 15 N, applied to no-tillage corn in the previous growing season, in a Red Latosol of the Cerrado. The study was conducted in an experimental farm of the Sao Paulo State University (UNESP), Ilha Solteira, in Selviria county (MS), Brazil, in different areas. The experiment had a randomized complete block design, with 15 treatments and four replications. Treatments were applied to corn crop in the 2001/02 and 2003/04 growing seasons. They were distributed in a 3 x 5 factorial layout, representing the combination of three cover crops: sunnhemp, millet and spontaneous vegetation (fallow) and five N rates (as urea): 0, 30, 80, 130, and 180 kg ha-1 of N. After corn harvest, the two areas were followed in the dry season and were followed by corn crop in the 2002/03 (experiment 1) and 2003/04 (experiment 2) growing seasons, using the same fertilizer rate on all plots to distinguish the residual effect of N sources. The average use of residual N from the millet and sunnhemp residues (above-ground part) by corn crop was less than 3.5 and 3 %, respectively, of the initial amount. The corn uptake of residual N from urea increased in a quadratic manner in experiment 1 and linearly in experiment Two as a response to the applied N rates, and the recover was below 3 %. The cover crop type did not affect the use of residual N of urea by corn, and vice-versa. (author)

Enzymatic hydrolysis and fermentability of corn stover pretreated by lactic acid and/or acetic acid

DEFF Research Database (Denmark)

Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

2009-01-01

Four different pretreatments with and without addition of low concentration organic acids were carried out on corn stover at 195 °C for 15 min. The highest xylan recovery of 81.08% was obtained after pretreatment without acid catalyst and the lowest of 58.78% after pretreatment with both acetic a...... material was obtained following pretreatment at 195 °C for 15 min with acetic acid employed. The estimated total ethanol production was 241.1 kg/ton raw material by assuming fermentation of both C-6 and C-5, and 0.51 g ethanol/g sugar....... were performed on liquors obtained from all pretreatments and there were no inhibition effect found in any of the liquors. Simultaneous saccharification and fermentation (SSF) of water-insoluble solids (WIS) showed that a high ethanol yield of 88.7% of the theoretical based on glucose in the raw...

Fast pyrolysis of corn stover using ZnCl2: Effect of washing treatment on the furfural yield and solvent extraction of furfural

International Nuclear Information System (INIS)

Oh, Seung-Jin; Choi, Gyung-Goo; Kim, Joo-Sik

2015-01-01

To produce a bio-oil having a high concentration of furfural, corn stover was fast-pyrolyzed using ZnCl 2 in a fluidized bed reactor at 330–430 °C. The effects of various parameters such as reaction temperature, water- and acid-washing prior to pyrolysis, and ZnCl 2 content on the product and furfural yields were investigated. Moreover, solvent extraction was conducted using toluene at different mass ratios of bio-oil/toluene to recover furfural from the obtained bio-oil. The maximum yield of bio-oil was 59 wt%. The bio-oil mainly comprised acetic acid, α-hydroxyketones, and furfural. The maximum furfural yield was 11.5 wt% when the feed material was water-washed, impregnated with 18.5 wt% ZnCl 2 , and pyrolyzed. Although acid-washing removed alkali and alkaline earth metals much more efficiently than water-washing, water-washing was better than acid-washing for the furfural production. Toluene extraction was very effective to recover furfural from bio-oil. The maximum recovery rate (82%) was achieved at a bio-oil/toluene ratio of 1:4. - Highlights: • Corn stover pretreated and impregnated with ZnCl 2 was successfully pyrolyzed. • Furfural was recovered from bio-oil by extraction using toluene. • Water-washing was better than acid-washing for the furfural production. • The highest furfural yield was 11.5 wt% of the product. • The highest furfural recovery rate was 82%

Enzymatic digestibility and ethanol fermentability of AFEX-treated starch-rich lignocellulosics such as corn silage and whole corn plant

Directory of Open Access Journals (Sweden)

Thelen Kurt D

2010-06-01

Full Text Available Abstract Background Corn grain is an important renewable source for bioethanol production in the USA. Corn ethanol is currently produced by steam liquefaction of starch-rich grains followed by enzymatic saccharification and fermentation. Corn stover (the non-grain parts of the plant is a potential feedstock to produce cellulosic ethanol in second-generation biorefineries. At present, corn grain is harvested by removing the grain from the living plant while leaving the stover behind on the field. Alternatively, whole corn plants can be harvested to cohydrolyze both starch and cellulose after a suitable thermochemical pretreatment to produce fermentable monomeric sugars. In this study, we used physiologically immature corn silage (CS and matured whole corn plants (WCP as feedstocks to produce ethanol using ammonia fiber expansion (AFEX pretreatment followed by enzymatic hydrolysis (at low enzyme loadings and cofermentation (for both glucose and xylose using a cellulase-amylase-based cocktail and a recombinant Saccharomyces cerevisiae 424A (LNH-ST strain, respectively. The effect on hydrolysis yields of AFEX pretreatment conditions and a starch/cellulose-degrading enzyme addition sequence for both substrates was also studied. Results AFEX-pretreated starch-rich substrates (for example, corn grain, soluble starch had a 1.5-3-fold higher enzymatic hydrolysis yield compared with the untreated substrates. Sequential addition of cellulases after hydrolysis of starch within WCP resulted in 15-20% higher hydrolysis yield compared with simultaneous addition of hydrolytic enzymes. AFEX-pretreated CS gave 70% glucan conversion after 72 h of hydrolysis for 6% glucan loading (at 8 mg total enzyme loading per gram glucan. Microbial inoculation of CS before ensilation yielded a 10-15% lower glucose hydrolysis yield for the pretreated substrate, due to loss in starch content. Ethanol fermentation of AFEX-treated (at 6% w/w glucan loading CS hydrolyzate (resulting

Enzymatic digestibility and ethanol fermentability of AFEX-treated starch-rich lignocellulosics such as corn silage and whole corn plant

Science.gov (United States)

2010-01-01

Background Corn grain is an important renewable source for bioethanol production in the USA. Corn ethanol is currently produced by steam liquefaction of starch-rich grains followed by enzymatic saccharification and fermentation. Corn stover (the non-grain parts of the plant) is a potential feedstock to produce cellulosic ethanol in second-generation biorefineries. At present, corn grain is harvested by removing the grain from the living plant while leaving the stover behind on the field. Alternatively, whole corn plants can be harvested to cohydrolyze both starch and cellulose after a suitable thermochemical pretreatment to produce fermentable monomeric sugars. In this study, we used physiologically immature corn silage (CS) and matured whole corn plants (WCP) as feedstocks to produce ethanol using ammonia fiber expansion (AFEX) pretreatment followed by enzymatic hydrolysis (at low enzyme loadings) and cofermentation (for both glucose and xylose) using a cellulase-amylase-based cocktail and a recombinant Saccharomyces cerevisiae 424A (LNH-ST) strain, respectively. The effect on hydrolysis yields of AFEX pretreatment conditions and a starch/cellulose-degrading enzyme addition sequence for both substrates was also studied. Results AFEX-pretreated starch-rich substrates (for example, corn grain, soluble starch) had a 1.5-3-fold higher enzymatic hydrolysis yield compared with the untreated substrates. Sequential addition of cellulases after hydrolysis of starch within WCP resulted in 15-20% higher hydrolysis yield compared with simultaneous addition of hydrolytic enzymes. AFEX-pretreated CS gave 70% glucan conversion after 72 h of hydrolysis for 6% glucan loading (at 8 mg total enzyme loading per gram glucan). Microbial inoculation of CS before ensilation yielded a 10-15% lower glucose hydrolysis yield for the pretreated substrate, due to loss in starch content. Ethanol fermentation of AFEX-treated (at 6% w/w glucan loading) CS hydrolyzate (resulting in 28 g/L ethanol

Environmentally Compatible Synthesis of Superparamagnetic Magnetite (Fe3O4 Nanoparticles with Prehydrolysate from Corn Stover

Directory of Open Access Journals (Sweden)

Chunming Zheng

2013-12-01

Full Text Available An environmentally compatible and size-controlled method has been employed for synthesis of superparamagnetic magnetite nanoparticles with prehydrolysate from corn stover. Various characterizations involving X-ray diffraction (XRD, standard and high-resolution transmission electron microscopy (TEM and HRTEM, selected area electron diffraction (SAED, and thermogravimetric analysis (TGA have integrally confirmed the formation of magnetite nanoparticles with homogeneous morphology and the formation mechanism of magnetite only from ferric precursor. Organic materials in the prehydrolysate act as a bifunctional agent: (1 a reducing agent to reduce ferric ions to prepare magnetite with the coexistence of ferric and ferrous ions; and (2 a coating agent to prevent particle growth and agglomeration and to promote the formation of nanoscale and superparamagnetic magnetite. The size of the magnetite nanoparticles can be easily controlled by tailoring the reducing sugar concentration, reaction time, or hydrothermal temperature.

Life-cycle greenhouse gas emission and energy use of bioethanol produced from corn stover in China: Current perspectives and future prospectives

International Nuclear Information System (INIS)

Zhao, Lili; Ou, Xunmin; Chang, Shiyan

2016-01-01

In this study, a life cycle analysis (LCA) of bioethanol production from corn stover is carried out under Chinese context. Three scenarios were developed and assessed based on current and future technology levels of the ethanol conversion process. Well-to-pump (WTP) and well-to-wheels (WTW) results are presented in this paper via functional units of 1 MJ of ethanol produced, 1 MJ of E100 produced and used, and 1 km of distance driven by a light-duty vehicle on E10 fuel, respectively. It was calculated that for 1 MJ of E100, the WTW Greenhouse gas (GHG) emission reduction relative to gasoline reaches 52%–55%, and the savings of fossil fuel and petroleum fuel reach 72%–76% and 74%–85%, respectively. For 1 MJ of ethanol produced, GHG emissions occurred in ethanol conversion process account for 51%–55%, and the contribution of chemical inputs reaches 36%–37% of the total life cycle GHG emissions. Furthermore, the life cycle results were found to be highly sensitive to allocation methods. - Highlights: • The study is focused on 2 G bioethanol derived from corn stover in Chinese context. • LCA is based on both current and future technology levels for ethanol conversion. • The life cycle GHG emission reduction of E100 relative to gasoline reaches 52%–55%. • Contributions of chemicals account for 36%–37% of life cycle GHG emissions. • E100 saves 74%–85% of petroleum fuel during its life cycle production and use.

Reducing life cycle greenhouse gas emissions of corn ethanol by integrating biomass to produce heat and power at ethanol plants

International Nuclear Information System (INIS)

Kaliyan, Nalladurai; Morey, R. Vance; Tiffany, Douglas G.

2011-01-01

A life-cycle assessment (LCA) of corn ethanol was conducted to determine the reduction in the life-cycle greenhouse gas (GHG) emissions for corn ethanol compared to gasoline by integrating biomass fuels to replace fossil fuels (natural gas and grid electricity) in a U.S. Midwest dry-grind corn ethanol plant producing 0.19 hm 3 y -1 of denatured ethanol. The biomass fuels studied are corn stover and ethanol co-products [dried distillers grains with solubles (DDGS), and syrup (solubles portion of DDGS)]. The biomass conversion technologies/systems considered are process heat (PH) only systems, combined heat and power (CHP) systems, and biomass integrated gasification combined cycle (BIGCC) systems. The life-cycle GHG emission reduction for corn ethanol compared to gasoline is 38.9% for PH with natural gas, 57.7% for PH with corn stover, 79.1% for CHP with corn stover, 78.2% for IGCC with natural gas, 119.0% for BIGCC with corn stover, and 111.4% for BIGCC with syrup and stover. These GHG emission estimates do not include indirect land use change effects. GHG emission reductions for CHP, IGCC, and BIGCC include power sent to the grid which replaces electricity from coal. BIGCC results in greater reductions in GHG emissions than IGCC with natural gas because biomass is substituted for fossil fuels. In addition, underground sequestration of CO 2 gas from the ethanol plant's fermentation tank could further reduce the life-cycle GHG emission for corn ethanol by 32% compared to gasoline.

Effects of biopretreatment of corn stover with white-rot fungus on low-temperature pyrolysis products.

Science.gov (United States)

Yang, Xuewei; Ma, Fuying; Yu, Hongbo; Zhang, Xiaoyu; Chen, Shulin

2011-02-01

The thermal decomposition of biopretreated corn stover during the low temperature has been studied by using the Py-GC/MS analysis and thermogravimetric analysis with the distributed activation energy model (DAEM). Results showed that biopretreatment with white-rot fungus Echinodontium taxodii 2538 can improve the low-temperature pyrolysis of biomass, by increasing the pyrolysis products of cellulose, hemicellulose (furfural and sucrose increased up to 4.68-fold and 2.94-fold respectively) and lignin (biophenyl and 3,7,11,15-tetramethyl-2-hexadecen-1-ol increased 2.45-fold and 4.22-fold, respectively). Calculated by DAEM method, it showed that biopretreatment can decrease the activation energy during the low temperature range, accelerate the reaction rate and start the thermal decomposition with lower temperature. ATR-FTIR results showed that the deconstruction of lignin and the decomposition of the main linkages between hemicellulose and lignin could contribute to the improvement of the pyrolysis at low temperature. Copyright © 2010 Elsevier Ltd. All rights reserved.

Blending municipal solid waste with corn stover for sugar production using ionic liquid process

Energy Technology Data Exchange (ETDEWEB)

Sun, Ning [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Xu, Feng [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Sathitsuksanoh, Noppadon [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Thompson, Vicki S. [Idaho National Laboratory (INL), Idaho Falls, ID (United States); Cafferty, Kara [Idaho National Laboratory (INL), Idaho Falls, ID (United States); Li, Chenlin [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Tanjore, Deepti [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Narani, Akash [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Pray, Todd R. [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Simmons, Blake A. [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Singh, Seema [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States)

2015-06-01

Municipal solid waste (MSW) represents an attractive cellulosic resource for sustainable fuel production because of its abundance and its low or perhaps negative cost. However, the significant heterogeneity and toxic contaminants are barriers to efficient conversion to ethanol and other products. In this study, we generated MSW paper mix, blended with corn stover (CS), and have shown that both MSW paper mix alone and MSW/CS blends can be efficiently pretreated in certain ionic liquids (ILs) with high yields of fermentable sugars. After pretreatment in 1-ethyl-3-methylimidazolium acetate ([C₂C₁Im][OAc]), over 80% glucose has been released with enzymatic saccharification. We have also applied an enzyme free process by adding mineral acid and water directly into the IL/biomass slurry to induce hydrolysis. With the acidolysis process in the IL 1-ethyl-3-methylimidazolium chloride ([C₂C₁Im]Cl), up to 80% glucose and 90% xylose are released for MSW. The results indicate the feasibility of incorporating MSW as a robust blending agent for biorefineries.

Utilization of corn residues for production of the polysaccharide schizophyllan

Science.gov (United States)

Abundant corn residues include fiber from wet milling operations and distillers' dried grains from dry grind ethanol plants. Biorefineries of the future will utilize such residues for the production of valuable bioproducts, particularly those traditionally produced from fossil fuels. Schizophyllan...

Understanding the Impacts of AFEX™ Pretreatment and Densification on the Fast Pyrolysis of Corn Stover, Prairie Cord Grass, and Switchgrass.

Science.gov (United States)

Sundaram, Vijay; Muthukumarappan, Kasiviswanathan; Gent, Stephen

2017-03-01

Lignocellulosic feedstocks corn stover, prairie cord grass, and switchgrass were subjected to ammonia fiber expansion (AFEX™) pretreatment and densified using extrusion pelleting and ComPAKco densification technique. The effects of AFEX™ pretreatment and densification were studied on the fast pyrolysis product yields. Feedstocks were milled in a hammer mill using three different screen sizes (2, 4, and 8 mm) and were subjected to AFEX™ pretreatment. The untreated and AFEX™-pretreated feedstocks were moisture adjusted at three levels (5, 10, and 15 % wb) and were extruded using a lab-scale single screw extruder. The barrel temperature of the extruder was maintained at 75, 100, and 125 °C. Durability of the extruded pellets made from AFEX™-pretreated corn stover, prairie cord grass, and switchgrass varied from 94.5 to 99.2, 94.3 to 98.7, and 90.1 to 97.5 %, respectively. Results of the thermogravimetric analysis showed the decrease in the decomposition temperature of the all the feedstocks after AFEX™ pretreatment indicating the increase in thermal stability. Loose and densified feedstocks were subjected to fast pyrolysis in a lab-scale reactor, and the yields (bio-oil and bio-char) were measured. Bio-char obtained from the AFEX™-pretreated feedstocks exhibited increased bulk and particle density compared to the untreated feedstocks. The properties of the bio-oil were statistically similar for the untreated, AFEX™-pretreated, and AFEX™-pretreated densified feedstocks. Based on the bio-char and bio-oil yields, the AFEX™-pretreated feedstocks and the densified AFEX™-pretreated feedstocks (pellets and PAKs) exhibited similar behavior. Hence, it can be concluded that densifying the AFEX™-pretreated feedstocks could be a viable option in the biomass-processing depots to reduce the transportation costs and the logistical impediments without affecting the product yields.

Phenology and biomass production of adapted and non-adapted tropical corn populations in Central Iowa

Science.gov (United States)

Biofuel production in the Midwestern United States has largely focused on corn (Zea mays L.) grain for ethanol production and more recently, corn stover for lignocellulosic ethanol. As an alternative to conventional corn, tropical corn populations have been evaluated. Tropical corn is the term used ...

Characterization of lignin during oxidative and hydrothermal pre-treatment processes of wheat straw and corn stover.

Science.gov (United States)

Kaparaju, Prasad; Felby, Claus

2010-05-01

The objective of the study was to characterize and map changes in lignin during hydrothermal and wet explosion pre-treatments of wheat straw and corn stover. Chemical composition, microscopic (atomic force microscopy and scanning electron microscopy) and spectroscopic (attenuated total reflectance Fourier transform infrared spectroscopy, ATR-FTIR) analyses were performed. Results showed that both pre-treatments improved the cellulose and lignin content with substantial removal of hemicellulose in the pre-treated biomasses. These values were slightly higher for hydrothermal compared to wet explosion pre-treatment. ATR-FTIR analyses also confirmed these results. Microscopic analysis showed that pre-treatments affected the biomass by partial difibration. Lignin deposition on the surface of the hydrothermally pre-treated fibre was very distinct while severe loss of fibril integrity was noticed with wet exploded fibre. The present study thus revealed that the lignin cannot be removed by the studied pre-treatments. However, both pre-treatments improved the accessibility of the biomass towards enzymatic hydrolysis. Copyright 2009 Elsevier Ltd. All rights reserved.

Effects of the dietary nonfiber carbohydrate content on lactation performance, rumen fermentation, and nitrogen utilization in mid-lactation dairy cows receiving corn stover.

Science.gov (United States)

Wei, Zihai; Zhang, Baoxin; Liu, Jianxin

2018-01-01

Corn stover (CS) is an abundant source of feed for livestock in China. However, it is low in nutritional value that we have been seeking technologies to improve. Previous studies show that non-fiber carbohydrate (NFC) might limit the utilization of a CS diet by lactating dairy cows. Thus, this study was conducted to investigate the lactation performance and rumen fermentation characteristics in lactating cows consuming CS with two contents of NFC compared to an alfalfa hay-containing diet. Twelve Holstein cows were used in a replicated 3 × 3 Latin square design with three dietary treatments: (1) low-NFC diet (NFC = 35.6%, L-NFC), (2) high-NFC diet (NFC = 40.1%, H-NFC), and (3) alfalfa hay diet (NFC = 38.9%, AH). Intake of DM was lower for cows fed H-NFC compared to L-NFC and AH, while the milk yield was higher in AH than in H-NFC and L-NFC ( P  contents of milk protein and lactose were not different among the groups ( P  > 0.11), but milk fat content was higher for cows fed H-NFC and L-NFC compared to AH ( P  rumen ammonia nitrogen concentration and the concentrations of urea nitrogen in blood and milk were lower for cows fed H-NFC and AH compared to L-NFC ( P  rumen propionate and total volatile fatty acids were different among groups ( P  content in a diet containing corn stover can improve the feed efficiency and benefit the nitrogen conversion.

Conversion of agricultural waste, sludges and pulp residues into nanofibers for innovative polymer composites

OpenAIRE

Samyn, Pieter; Carleer, Robert

2017-01-01

Agricultural waste fractions from seasonal crops (corn stover, bagasse, flax), sludges and paper pulp residues contain an important source of lignocellulosic materials that can be recovered and used as material fractions instead of being burnt for energy recovery. Due to the heterogeneity of named products, however, novel processing routes should be developed for the recovery of the lignocellulosic materials at nanoscale. Therefore, we will use nanotechnological routes to transform the res...

Effects of replacing wild rye, corn silage, or corn grain with CaO-treated corn stover and dried distillers grains with solubles in lactating cow diets on performance, digestibility, and profitability.

Science.gov (United States)

Shi, H T; Li, S L; Cao, Z J; Wang, Y J; Alugongo, G M; Doane, P H

2015-10-01

The objective of this study was to measure the effects of partially replacing wild rye (Leymus chinensis; WR), corn silage (CS), or corn grain (CG) in dairy cow diets with CaO-treated corn stover (T-CS) and corn dried distillers grains with soluble (DDGS) on performance, digestibility, blood metabolites, and income over feed cost. Thirty tonnes of air-dried corn stover was collected, ground, and mixed with 5% CaO. Sixty-four Holstein dairy cows were blocked based on days in milk, milk yield, and parity and were randomly assigned to 1 of 4 treatments. The treatments were (1) a diet containing 50% concentrate, 15% WR, 25% CS, and 10% alfalfa hay (CON); (2) 15% WR, 5% CG, and 6% soybean meal were replaced by 15% T-CS and 12% DDGS (RWR); (3) 12.5% CS, 6% CG, and 5% soybean meal were replaced by 12.5% T-CS and 12%DDGS (RCS); (4) 13% CG and 6% soybean meal were replaced by 7% T-CS and 13% DDGS (RCG). Compared with CON treatment, cows fed RCS and RCG diets had similar dry matter intake (CON: 18.2 ± 0.31 kg, RCS: 18.6 ± 0.31 kg, and RCG: 18.4 ± 0.40 kg). The RWR treatment tended to have lower dry matter intake than other treatments. The inclusion of T-CS and DDGS in treatment diets as a substitute for WR, CS, or CG had no effects on lactose percentage (CON: 4.96 ± 0.02%, RWR: 4.97 ± 0.02%, RCS: 4.96 ± 0.02%, and RCG: 4.94 ± 0.02%), 4% fat-corrected milk yield (CON: 22.7 ± 0.60 kg, RWR: 22.1 ± 0.60 kg, RCS: 22.7 ± 0.60 kg, and RCG: 22.7 ± 0.60 kg), milk fat yield (CON: 0.90 ± 0.03 kg, RWR: 0.86 ± 0.03 kg, RCS: 0.87 ± 0.03 kg, and RCG: 0.89 ± 0.03 kg), and milk protein yield (CON: 0.74 ± 0.02 kg, RWR: 0.72 ± 0.02 kg, RCS: 0.73 ± 0.02 kg, and RCG: 0.71 ± 0.02 kg). Cows fed the RWR diet had higher apparent dry matter digestibility (73.7 ± 1.30 vs. 70.2 ± 1.15, 69.9 ± 1.15, and 69.9 ± 1.15% for RWR vs. CON, RCS, and RCG, respectively) and lower serum urea N (3.55 ± 0.11 vs. 4.03 ± 0.11, 3.95 ± 0.11, and 3.99 ± 0.11 mmol/L for RWR vs. CON, RCS, and RCG

Effects of residues from municipal solid waste landfill on corn yield and heavy metal content

International Nuclear Information System (INIS)

Prabpai, S.; Charerntanyarak, L.; Siri, B.; Moore, M.R.; Noller, Barry N.

2009-01-01

The effects of residues from municipal solid waste landfill, Khon Kaen Municipality, Thailand, on corn (Zea mays L.) yield and heavy metal content were studied. Field experiments with randomized complete block design with five treatments (0, 20, 40, 60 and 80% v/v of residues and soil) and four replications were carried out. Corn yield and heavy metal contents in corn grain were analyzed. Corn yield increased by 50, 72, 85 and 71% at 20, 40, 60 and 80% treatments as compared to the control, respectively. All heavy metals content, except cadmium, nickel and zinc, in corn grain were not significantly different from the control. Arsenic, cadmium and zinc in corn grain were strongly positively correlated with concentrations in soil. The heavy metal content in corn grain was within regulated limits for human consumption.

Short communication. Effects of adding different protein and carbohydrates sources on chemical composition and in vitro gas production of corn stover silage

Directory of Open Access Journals (Sweden)

L. A. Mejía-Uribe

2013-05-01

Full Text Available The use of protein-rich by-products based in swine manure (SM, poultry waste (PW or chemicals compounds as urea (U, as well as energy products like molasses (M and bakery by-product (BB, is a viable method to produce good quality silage. In addition, the use of a bacterial additive can improve the fermentation characteristics of silage. The objective of this study was to determine chemical composition, in vitro gas production (GP and dry matter disappearance (DMd, using different sources of protein and energy in silage. The silages were made using SM, PW or U as protein sources and M or BB as energy source, with corn stover and with or without a bacterial additive. The organic matter (OM content was higher (p < 0.001 in silages with UBB, UM and SMBB compared with the rest of the treatments; meanwhile crude protein content was higher (p < 0.001 in silages with U. The addition of a bacterial additive increased (p < 0.05 OM content and decreased (p < 0.05 fiber content. Total GP was higher (p < 0.05 in silages containing BB, but DMd was higher (p < 0.05 in silages with U and SMBB. The inclusion of a bacterial additive decreased (p < 0.05 GP and DMd. The use of alternative sources of protein such as poultry and swine manure or urea, and of by-products of sugar industry and bakery is an alternative for silages based on corn stover. The results show that when properly formulated, the silages can provide more than 16% of crude protein and have DMd values above 60%.

Highly efficient production of optically pure l-lactic acid from corn stover hydrolysate by thermophilic Bacillus coagulans.

Science.gov (United States)

Ma, Kedong; Hu, Guoquan; Pan, Liwei; Wang, Zichao; Zhou, Yi; Wang, Yanwei; Ruan, Zhiyong; He, Mingxiong

2016-11-01

A thermophilic strain Bacillus coagulans (NBRC 12714) was employed to produce l-lactic acid from corn stover hydrolysate in membrane integrated continuous fermentation. The strain NBRC 12714 metabolized glucose and xylose by the Embden-Meyerhof-Parnas pathway (EMP) and the pentose phosphate pathway (PPP), producing l-lactic acid with optical purity >99.5%. The overall l-lactic acid titer of 92g/l with a yield of 0.91g/g and a productivity of 13.8g/l/h were achieved at a dilution rate of 0.15h(-1). The productivity obtained was 1.6-fold than that of conventional continuous fermentation without cell recycling, and also was the highest among the relevant studies ever reported. These results indicated that the process developed had great potential for economical industrial production of l-lactic acid from lignocellulosic biomass. Copyright © 2016 Elsevier Ltd. All rights reserved.

Bound residues in corn plants treated with 14C-atrazine and bioavailability to rats

International Nuclear Information System (INIS)

Khan, S.U.

1986-01-01

Corn plants, about 3.5 months old and treated with 14 C-atrazine, were used in an experiment in which the aerial portion of the plants was exhaustively extracted with solvents. The extracted dried material containing bound 14 C-residues was fed to rats. The extracted aerial portion of control corn plants fortified with 14 C-atrazine was also fed to rats. After four days, 88% and 32% of the radioactivity was excreted in the faeces, and 10% and 60% radioactivity was voided in the urine from rats fed plant material containing bound and fortified 14 C-residues, respectively. The data suggest that the bioavailability to rats of bound 14 C-residues in corn material is low. (author)

Decomposition of corn and soybean residues under field conditions and their role as inoculum source

Directory of Open Access Journals (Sweden)

E.M. Reis

2011-03-01

Full Text Available Necrotrophic parasites of above-ground plant parts survive saprophytically, between growing seasons in host crop residues. In an experiment conducted under field conditions, the time required in months for corn and soybean residues to be completely decomposed was quantified. Residues were laid on the soil surface to simulate no-till farming. Crop debris of the two plant species collected on the harvesting day cut into pieces of 5.0cm-long and a 200g mass was added to nylon mesh bags. At monthly intervals, bags were taken to the laboratory for weighing. Corn residues were decomposed within 37.0 months and those of soybean, within 34.5 months. Hw main necrotrophic fungi diagnosed in the corn residues were Colletotrichum gramicola, Diplodia spp. and Gibberella zeae, and those in soybeans residues were Cercospora kikuchii, Colletotrichum spp, Glomerella sp. and Phomopsis spp. Thus, those periods shoulb be observed in crop rotation aimed at to eliminating contaminated residues and, consequently, the inoculum from the cultivated area.

Life cycle assessment of integrated solid state anaerobic digestion and composting for on-farm organic residues treatment.

Science.gov (United States)

Li, Yangyang; Manandhar, Ashish; Li, Guoxue; Shah, Ajay

2018-03-20

Driven by the gradual changes in the structure of energy consumption and improvements of living standards in China, the volume of on-farm organic solid waste is increasing. If untreated, these unutilized on-farm organic solid wastes can cause environmental problems. This paper presents the results of a life cycle assessment to compare the environmental impacts of different on-farm organic waste (which includes dairy manure, corn stover and tomato residue) treatment strategies, including anaerobic digestion (AD), composting, and AD followed by composting. The input life cycle inventory data are specific to China. The potential environmental impacts of different waste management strategies were assessed based on their acidification potential (AP), eutrophication potential (EP), global warming potential (GWP), ecotoxicity potential (ETP), and resource depletion (RD). The results show that the preferred treatment strategy for dairy manure is the one that integrated corn stover and tomato residue utilization and solid state AD technologies into the system. The GWP of integrated solid state AD and composting was the least, which is -2900 kg CO 2 eq/ t of dairy manure and approximately 14.8 times less than that of current status (i.e., liquid AD of dairy manure). Solid state AD of dairy manure, corn stover and tomato residues is the most favorable option in terms of AP, EP and ETP, which are more than 40% lower than that of the current status (i.e., AP: 3.11 kg SO 2 , EP: -0.94 kg N, and ETP: -881 CTUe (Comparative Toxic Units ecotoxicity)). The results also show that there is a significant potential for AP, EP, ETP, and GWP reduction, if AD is used prior to composting. The scenario analysis for transportation distance showed that locating the AD plant and composting facility on the farm was advantageous in terms of all the life cycle impact categories. Copyright © 2018 Elsevier Ltd. All rights reserved.

Decomposition and fertilizing effects of maize stover and chromolaena odorata on maize yield

International Nuclear Information System (INIS)

Tetteh, F.M.; Safo, E.Y.; Quansah, C.

2008-01-01

The quality, rates of decomposition and the fertilizing effect of chromolaena odorata, and maize stover were determined in field experiments as surface application or buried in litter bags. Studies on the effect of plant materials of contrasting qualities (maize stover and C. odorata) applied sole (10 Mg ha -1 ) and mixed, on maize grain and biomass yield were also conducted on the Asuansi (Ferric Acrisol) soil series. Total nitrogen content of the residues ranged from 0.85% in maize stover to 3.50% in C. odorata. Organic carbon ranged from 34.90% in C. odorata to 48.50% in maize stover. Phosphorus ranged from 0.10% in maize stover to 0.76% in C. odorata. In the wet season, the decomposition rate constants (k) were 0.0319 day -1 for C. odorata, and 0.0081 for maize stover. In the dry season, the k values were 0.0083 for C. odorata, and 0.0072 day -1 for maize stover. Burying of the plant materials reduced the half-life (t 50 ) periods from 18 to 10 days for C. odorata, and 45 to 20 days for maize stover. Maize grain yield of 2556 kg ha -1 was obtained in sole C. odorata (10 Mg ha -1 ) compared with 2167 kg ha -1 for maize stover. Mixing of maize stover and C. odorata residues improved the nutrient content as well as nutrient release by the mixtures resulting in greater maize grain yields in the mixtures than the sole maize stover treatment. It is recommended that C. odorata be used as green manure, mulching or composting material to improve fertility. (au)

Influence of Airflow on Laboratory Storage of High Moisture Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Lynn M. Wendt; Ian J. Bonner; Amber N. Hoover; Rachel M. Emerson; William A. Smith

2014-04-01

Storing high moisture biomass for bioenergy use is a reality in many areas of the country where wet harvest conditions and environmental factors prevent dry storage from being feasible. Aerobic storage of high moisture biomass leads to microbial degradation and self-heating, but oxygen limitation can aid in material preservation. To understand the influence of oxygen presence on high moisture biomass (50 %, wet basis), three airflow rates were tested on corn stover stored in laboratory reactors. Temperature, carbon dioxide production, dry matter loss, chemical composition, fungal abundance, pH, and organic acids were used to monitor the effects of airflow on storage conditions. The results of this work indicate that oxygen availability impacts both the duration of self-heating and the severity of dry matter loss. High airflow systems experienced the greatest initial rates of loss but a shortened microbially active period that limited total dry matter loss (19 %). Intermediate airflow had improved preservation in short-term storage compared to high airflow systems but accumulated the greatest dry matter loss over time (up to 27 %) as a result of an extended microbially active period. Low airflow systems displayed the best performance with the lowest rates of loss and total loss (10 %) in storage at 50 days. Total structural sugar levels of the stored material were preserved, although glucan enrichment and xylan loss were documented in the high and intermediate flow conditions. By understanding the role of oxygen availability on biomass storage performance, the requirements for high moisture storage solutions may begin to be experimentally defined.

Ethanol production from hydrothermal pretreated corn stover with a loop reactor

Energy Technology Data Exchange (ETDEWEB)

Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda [National Lab for Sustainable Energy, Biosystems Department, Risoe-DTU, P.O. Box 49, DK-4000 Roskilde (Denmark)

2010-03-15

Hydrothermal pretreatment on raw corn stover (RCS) with a loop reactor was investigated at 195 C for different times varying between 10 min and 30 min. After pretreatment, the slurry was separated into water-insoluble solid (WIS) and liquid phase. Glucan and xylan were found in the both phases. The pretreatment condition showed a significant impact on xylan recovery. As the pretreatment time prolonged from 10 min to 30 min, the xylan recovery from liquid phase changed between 39.5% and 45.6% and the total xylan recoveries decreased from 84.7% to 61.6%. While the glucan recovery seemed not sensitive to the different pretreatment times. The glucan recovered from liquid was from 4.9% to 5.6% and the total glucan recoveries from all the pretreatments were higher than 98%. Besides HMF and furfural, acetic, lactic, formic and glycolic acids were also found in the liquid phase. All the concentrations of these potential inhibitors were lower enough not to affect the activity of the Saccharomyces cerevisiae (S. cerevisiae). Compared with the ethanol production of 32.4% from the RCS with S. cerevisiae, all the WISs gave higher ethanol productions ranging between 61.2% and 71.2%. When the xylan was taken into consideration, the best pretreatment condition would be 195 C, 15 min and the estimated total ethanol production was 201 g kg{sup -1} RCS by assuming the fermentation of both C-6 and C-5 with the ethanol yield of 0.51 g g{sup -1} and 0.47 g g{sup -1}, respectively. (author)

Ethanol production from hydrothermal pretreated corn stover with a loop reactor

International Nuclear Information System (INIS)

Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

2010-01-01

Hydrothermal pretreatment on raw corn stover (RCS) with a loop reactor was investigated at 195 o C for different times varying between 10 min and 30 min. After pretreatment, the slurry was separated into water-insoluble solid (WIS) and liquid phase. Glucan and xylan were found in the both phases. The pretreatment condition showed a significant impact on xylan recovery. As the pretreatment time prolonged from 10 min to 30 min, the xylan recovery from liquid phase changed between 39.5% and 45.6% and the total xylan recoveries decreased from 84.7% to 61.6%. While the glucan recovery seemed not sensitive to the different pretreatment times. The glucan recovered from liquid was from 4.9% to 5.6% and the total glucan recoveries from all the pretreatments were higher than 98%. Besides HMF and furfural, acetic, lactic, formic and glycolic acids were also found in the liquid phase. All the concentrations of these potential inhibitors were lower enough not to affect the activity of the Saccharomyces cerevisiae (S. cerevisiae). Compared with the ethanol production of 32.4% from the RCS with S. cerevisiae, all the WISs gave higher ethanol productions ranging between 61.2% and 71.2%. When the xylan was taken into consideration, the best pretreatment condition would be 195 o C, 15 min and the estimated total ethanol production was 201 g kg -1 RCS by assuming the fermentation of both C-6 and C-5 with the ethanol yield of 0.51 g g -1 and 0.47 g g -1 , respectively.

Development of rapid bioconversion with integrated recycle technology for ethanol production from extractive ammonia pretreated corn stover.

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Jin, Mingjie; Liu, Yanping; da Costa Sousa, Leonardo; Dale, Bruce E; Balan, Venkatesh

2017-08-01

High enzyme loading and low productivity are two major issues impeding low cost ethanol production from lignocellulosic biomass. This work applied rapid bioconversion with integrated recycle technology (RaBIT) and extractive ammonia (EA) pretreatment for conversion of corn stover (CS) to ethanol at high solids loading. Enzymes were recycled via recycling unhydrolyzed solids. Enzymatic hydrolysis with recycled enzymes and fermentation with recycled yeast cells were studied. Both enzymatic hydrolysis time and fermentation time were shortened to 24 h. Ethanol productivity was enhanced by two times and enzyme loading was reduced by 30%. Glucan and xylan conversions reached as high as 98% with an enzyme loading of as low as 8.4 mg protein per g glucan. The overall ethanol yield was 227 g ethanol/kg EA-CS (191 g ethanol/kg untreated CS). Biotechnol. Bioeng. 2017;114: 1713-1720. © 2017 Wiley Periodicals, Inc. © 2017 Wiley Periodicals, Inc.

Performance and techno-economic assessment of several solid-liquid separation technologies for processing dilute-acid pretreated corn stover.

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Sievers, David A; Tao, Ling; Schell, Daniel J

2014-09-01

Solid-liquid separation of pretreated lignocellulosic biomass slurries is a critical unit operation employed in several different processes for production of fuels and chemicals. An effective separation process achieves good recovery of solute (sugars) and efficient dewatering of the biomass slurry. Dilute acid pretreated corn stover slurries were subjected to pressure and vacuum filtration and basket centrifugation to evaluate the technical and economic merits of these technologies. Experimental performance results were used to perform detailed process simulations and economic analysis using a 2000 tonne/day biorefinery model to determine differences between the various filtration methods and their process settings. The filtration processes were able to successfully separate pretreated slurries into liquor and solid fractions with estimated sugar recoveries of at least 95% using a cake washing process. A continuous vacuum belt filter produced the most favorable process economics. Copyright © 2014 Elsevier Ltd. All rights reserved.

Aspen Plus simulation of biomass integrated gasification combined cycle systems at corn ethanol plants

International Nuclear Information System (INIS)

Zheng, Huixiao; Kaliyan, Nalladurai; Morey, R. Vance

2013-01-01

Biomass integrated gasification combined cycle (BIGCC) systems and natural gas combined cycle (NGCC) systems are employed to provide heat and electricity to a 0.19 hm 3 y −1 (50 million gallon per year) corn ethanol plant using different fuels (syrup and corn stover, corn stover alone, and natural gas). Aspen Plus simulations of BIGCC/NGCC systems are performed to study effects of different fuels, gas turbine compression pressure, dryers (steam tube or superheated steam) for biomass fuels and ethanol co-products, and steam tube dryer exhaust treatment methods. The goal is to maximize electricity generation while meeting process heat needs of the plant. At fuel input rates of 110 MW, BIGCC systems with steam tube dryers provide 20–25 MW of power to the grid with system thermal efficiencies (net power generated plus process heat rate divided by fuel input rate) of 69–74%. NGCC systems with steam tube dryers provide 26–30 MW of power to the grid with system thermal efficiencies of 74–78%. BIGCC systems with superheated steam dryers provide 20–22 MW of power to the grid with system thermal efficiencies of 53–56%. The life-cycle greenhouse gas (GHG) emission reduction for conventional corn ethanol compared to gasoline is 39% for process heat with natural gas (grid electricity), 117% for BIGCC with syrup and corn stover fuel, 124% for BIGCC with corn stover fuel, and 93% for NGCC with natural gas fuel. These GHG emission estimates do not include indirect land use change effects. -- Highlights: •BIGCC and natural gas combined cycle systems at corn ethanol plants are simulated. •The best performance results in 25–30 MW power to grid. •The best performance results in 74–78% system thermal efficiencies. •GHG reduction for corn ethanol with BIGCC systems compared to gasoline is over 100%

Effect of biopretreatment on thermogravimetric and chemical characteristics of corn stover by different white-rot fungi.

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Yang, Xuewei; Zeng, Yelin; Ma, Fuying; Zhang, Xiaoyu; Yu, Hongbo

2010-07-01

The thermogravimetric and chemical characterization of corn stover biopretreated by three different species of white-rot fungi have been studied in this research. Results indicated that biopretreatment can optimize the thermal decomposition, decrease the reaction temperature and reduce the gas contamination (SO(x)), making the biomass pyrolysis more efficient and environmentally friendly. Biopretreatment can decrease the activation energy and reacting temperature of the hemicellulose and cellulose pyrolysis (up to 36 degrees C), shorten the temperature range of the active pyrolysis (up to 14 degrees C), and increase the thermal decomposition rate, greatly promoting the reaction and making the biomass pyrolysis easier to start and carry on. On the other hand, by biopretreatment, the sulphur content can decrease up to 46.15%, which can considerably reduce the inventory of SO(x) emission. Moreover, the mechanism of the biopretreatment was also explored that the deconstruction and depolymerization of the recalcitrant linkages of lignin and cellulose by biopretreatment can make the structure of biomass incompact and easier to be pyrolyzed. Copyright (c) 2010 Elsevier Ltd. All rights reserved.

Thermogravimetric study and kinetic analysis of fungal pretreated corn stover using the distributed activation energy model.

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Ma, Fuying; Zeng, Yelin; Wang, Jinjin; Yang, Yang; Yang, Xuewei; Zhang, Xiaoyu

2013-01-01

Non-isothermal thermogravimetry/derivative thermogravimetry (TG/DTG) measurements are used to determine pyrolytic characteristics and kinetics of lignocellulose. TG/DTG experiments at different heating rates with corn stover pretreated with monocultures of Irpex lacteus CD2 and Auricularia polytricha AP and their cocultures were conducted. Heating rates had little effect on the pyrolysis process, but the peak of weight loss rate in the DTG curves shifted towards higher temperature with heating rate. The maximum weight loss of biopretreated samples was 1.25-fold higher than that of the control at the three heating rates, and the maximum weight loss rate of the co-culture pretreated samples was intermediate between that of the two mono-cultures. The activation energies of the co-culture pretreated samples were 16-72 kJ mol(-1) lower than that of the mono-culture at the conversion rate range from 10% to 60%. This suggests that co-culture pretreatment can decrease activation energy and accelerate pyrolysis reaction thus reducing energy consumption. Copyright © 2012 Elsevier Ltd. All rights reserved.

Acetic acid removal from corn stover hydrolysate using ethyl acetate and the impact on Saccharomyces cerevisiae bioethanol fermentation.

Science.gov (United States)

Aghazadeh, Mahdieh; Ladisch, Michael R; Engelberth, Abigail S

2016-07-08

Acetic acid is introduced into cellulose conversion processes as a consequence of composition of lignocellulose feedstocks, causing significant inhibition of adapted, genetically modified and wild-type S. cerevisiae in bioethanol fermentation. While adaptation or modification of yeast may reduce inhibition, the most effective approach is to remove the acetic acid prior to fermentation. This work addresses liquid-liquid extraction of acetic acid from biomass hydrolysate through a pathway that mitigates acetic acid inhibition while avoiding the negative effects of the extractant, which itself may exhibit inhibition. Candidate solvents were selected using simulation results from Aspen Plus™, based on their ability to extract acetic acid which was confirmed by experimentation. All solvents showed varying degrees of toxicity toward yeast, but the relative volatility of ethyl acetate enabled its use as simple vacuum evaporation could reduce small concentrations of aqueous ethyl acetate to minimally inhibitory levels. The toxicity threshold of ethyl acetate, in the presence of acetic acid, was found to be 10 g L(-1) . The fermentation was enhanced by extracting 90% of the acetic acid using ethyl acetate, followed by vacuum evaporation to remove 88% removal of residual ethyl acetate along with 10% of the broth. NRRL Y-1546 yeast was used to demonstrate a 13% increase in concentration, 14% in ethanol specific production rate, and 11% ethanol yield. This study demonstrated that extraction of acetic acid with ethyl acetate followed by evaporative removal of ethyl acetate from the raffinate phase has potential to significantly enhance ethanol fermentation in a corn stover bioethanol facility. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:929-937, 2016. © 2016 American Institute of Chemical Engineers.

40 CFR 180.454 - Nicosulfuron; tolerances for residues.

Science.gov (United States)

2010-07-01

... cob with husks removed 0.1 Corn, sweet, stover 0.1 Goat, fat 0.01 Goat, meat 0.01 Goat, meat byproducts 0.05 Grass, forage 9.0 Grass, hay 25.0 Horse, fat 0.01 Horse, meat 0.01 Horse, meat byproducts 0..., meat 0.01 Cattle, meat byproducts 0.05 Corn, field, forage 0.1 Corn, field, grain 0.1 Corn, field...

Modulation of the Acetone/Butanol Ratio during Fermentation of Corn Stover-Derived Hydrolysate by Clostridium beijerinckii Strain NCIMB 8052.

Science.gov (United States)

Liu, Zi-Yong; Yao, Xiu-Qing; Zhang, Quan; Liu, Zhen; Wang, Ze-Jie; Zhang, Yong-Yu; Li, Fu-Li

2017-04-01

Producing biobutanol from lignocellulosic biomass has shown promise to ultimately reduce greenhouse gases and alleviate the global energy crisis. However, because of the recalcitrance of a lignocellulosic biomass, a pretreatment of the substrate is needed which in many cases releases soluble lignin compounds (SLCs), which inhibit growth of butanol-producing clostridia. In this study, we found that SLCs changed the acetone/butanol ratio (A/B ratio) during butanol fermentation. The typical A/B molar ratio during Clostridium beijerinckii NCIMB 8052 batch fermentation with glucose as the carbon source is about 0.5. In the present study, the A/B molar ratio during batch fermentation with a lignocellulosic hydrolysate as the carbon source was 0.95 at the end of fermentation. Structural and redox potential changes of the SLCs were characterized before and after fermentation by using gas chromatography/mass spectrometry and electrochemical analyses, which indicated that some exogenous SLCs were involved in distributing electron flow to C. beijerinckii , leading to modulation of the redox balance. This was further demonstrated by the NADH/NAD + ratio and trxB gene expression profile assays at the onset of solventogenic growth. As a result, the A/B ratio of end products changed significantly during C. beijerinckii fermentation using corn stover-derived hydrolysate as the carbon source compared to glucose as the carbon source. These results revealed that SLCs not only inhibited cell growth but also modulated the A/B ratio during C. beijerinckii butanol fermentation. IMPORTANCE Bioconversion of lignocellulosic feedstocks to butanol involves pretreatment, during which hundreds of soluble lignin compounds (SLCs) form. Most of these SLCs inhibit growth of solvent-producing clostridia. However, the mechanism by which these compounds modulate electron flow in clostridia remains elusive. In this study, the results revealed that SLCs changed redox balance by producing oxidative

Impact of Corn Residue Removal on Crop and Soil Productivity

Science.gov (United States)

Johnson, J. M.; Wilhelm, W. W.; Hatfield, J. L.; Voorhees, W. B.; Linden, D.

2003-12-01

Over-reliance on imported fuels, increasing atmospheric levels of greenhouses and sustaining food production for a growing population are three of the most important problems facing society in the mid-term. The US Department of Energy and private enterprise are developing technology necessary to use high cellulose feedstock, such as crop residues, for ethanol production. Based on production levels, corn (Zea mays L.) residue has potential as a biofuel feedstock. Crop residues are a renewable and domestic fuel source, which can reduce the rate of fossil fuel use (both imported and domestic) and provide an additional farm commodity. Crop residues protect the soil from wind and water erosion, provide inputs to form soil organic matter (a critical component determining soil quality) and play a role in nutrient cycling. Crop residues impact radiation balance and energy fluxes and reduce evaporation. Therefore, the benefits of using crop residues as fuel, which removes crop residues from the field, must be balanced against negative environmental impacts (e.g. soil erosion), maintaining soil organic matter levels, and preserving or enhancing productivity. All ramifications of new management practices and crop uses must be explored and evaluated fully before an industry is established. There are limited numbers of long-term studies with soil and crop responses to residue removal that range from negative to negligible. The range of crop and soil responses to crop residue removal was attributed to interactions with climate, management and soil type. Within limits, corn residue can be harvested for ethanol production to provide a renewable, domestic source of energy feedstock that reduces greenhouse gases. Removal rates must vary based on regional yield, climatic conditions and cultural practices. Agronomists are challenged to develop a protocol (tool) for recommending maximum permissible removal rates that ensure sustained soil productivity.

Clean production of corn stover pulp using KOH+NH4OH solution and its kinetic during delignification

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Sun Yong

2012-01-01

Full Text Available The self-made KOH together with NH4OH pulping of corn stover was investigated. The combined alkaline system could effectively remove lignin during pulping. There are three stages of lignin removal during delginification. Approximately 90% of lignin could be removed after temperature reached 150ºC for over 30 minutes. The p-hydroxyl phenol groups in lignin could be completely removed during the delignification reaction. The tendency of the increase of the crystalline degree of cellulose is observed with increase of reaction temperature. The kinetics of delignification is found to be the first order with respect to the remained lignin and the 0.4 order with respect to the remained hydroxide concentration. The activation energy of delignification is 23 kJ/mol. The solution obtained from precipitation of lignin is rich in nitrogen, phosphorous, potassium elements and organic matters. Various techniques including FT-IR, GPC, DSC, were applied to characterize the acid precipitated lignin. The result shows that the lignin with the polydispersity of 1.4 still maintains the p-coumaryl, coniferyl, and sinapyl units in its matrix.

Influence of spatially dependent, modeled soil carbon emission factors on life-cycle greenhouse gas emissions of corn and cellulosic ethanol

Energy Technology Data Exchange (ETDEWEB)

Qin, Zhangcai [Energy Systems Division, Argonne National Laboratory, 9700 South Cass Avenue Argonne IL 60439 USA; Dunn, Jennifer B. [Energy Systems Division, Argonne National Laboratory, 9700 South Cass Avenue Argonne IL 60439 USA; Kwon, Hoyoung [Environment and Production Technology Division, International Food Policy Research Institute, 2033 K St. NW Washington DC 20006 USA; Mueller, Steffen [Energy Resources Center, University of Illinois at Chicago, 1309 South Halsted Street Chicago IL 60607 USA; Wander, Michelle M. [Department of Natural Resources and Environmental Sciences, University of Illinois at Urbana-Champaign, 1102 South Goodwin Avenue Urbana IL 61801 USA

2016-03-03

Converting land to biofuel feedstock production incurs changes in soil organic carbon (SOC) that can influence biofuel life-cycle greenhouse gas (GHG) emissions. Estimates of these land use change (LUC) and life-cycle GHG emissions affect biofuels’ attractiveness and eligibility under a number of renewable fuel policies in the U.S. and abroad. Modeling was used to refine the spatial resolution and depth-extent of domestic estimates of SOC change for land (cropland, cropland pasture, grasslands, and forests) conversion scenarios to biofuel crops (corn, corn stover, switchgrass, Miscanthus, poplar, and willow). In most regions, conversions from cropland and cropland pasture to biofuel crops led to neutral or small levels of SOC sequestration, while conversion of grassland and forest generally caused net SOC loss. Results of SOC change were incorporated into the Greenhouse Gases, Regulated Emissions, and Energy use in Transportation (GREET) model to assess their influence on life-cycle GHG emissions for the biofuels considered. Total LUC GHG emissions (g CO2eq MJ-1) were 2.1–9.3 for corn, -0.7 for corn stover, -3.4–12.9 for switchgrass, and -20.1–-6.2 for Miscanthus; these varied with SOC modeling assumptions applied. Extending soil depth from 30 to 100cm affected spatially-explicit SOC change and overall LUC GHG emissions; however the influence on LUC GHG emissions estimates were less significant in corn and corn stover than cellulosic feedstocks. Total life-cycle GHG emissions (g CO2eq MJ-1, 100cm) were estimated to be 59–66 for corn ethanol, 14 for stover ethanol, 18-26 for switchgrass ethanol, and -0.6–-7 for Miscanthus ethanol.

Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Aden, A.; Ruth, M.; Ibsen, K.; Jechura, J.; Neeves, K.; Sheehan, J.; Wallace, B.; Montague, L.; Slayton, A.; Lukas, J.

2002-06-01

and costing for the lignin combustor and boiler turbogenerator was reviewed by Reaction Engineering Inc. (REI) and Merrick & Company reviewed the wastewater treatment. Since then, NREL has engaged Harris Group (Harris) to perform vendor testing, process design, and costing of critical equipment identified during earlier work. This included solid/liquid separation and pretreatment reactor design and costing. Corn stover handling was also investigated to support DOE's decision to focus on corn stover as a feedstock for lignocellulosic ethanol. Working with Harris, process design and costing for these areas were improved through vendor designs, costing, and vendor testing in some cases. In addition to this work, enzyme costs were adjusted to reflect collaborative work between NREL and enzyme manufacturers (Genencor International and Novozymes Biotech) to provide a delivered enzyme for lignocellulosic feedstocks. This report is the culmination of our work and represents an updated process design and cost basis for the process using a corn stover feedstock. The process design and economic model are useful for predicting the cost benefits of proposed research. Proposed research results can be translated into modifications of the process design, and the economic impact can be assessed. This allows DOE, NREL, and other researchers to set priorities on future research with an understanding of potential reductions to the ethanol production cost. To be economically viable, ethanol production costs must be below market values for ethanol. DOE has chosen a target ethanol selling price of $1.07 per gallon as a goal for 2010. The conceptual design and costs presented here are based on a 2010 plant start-up date. The key research targets required to achieve this design and the $1.07 value are discussed in the report.

Drought effects on composition and yield for corn stover, mixed grasses, and Miscanthus as bioenergy feedstocks

Energy Technology Data Exchange (ETDEWEB)

Rachel Emerson; Amber Hoover; Allison Ray; Jeffrey Lacey; Marnie Cortez; Courtney Payne; Doug Karlen; Stuart Birrell; David Laird; Robert Kallenbach; Josh Egenolf; Matthew Sousek; Thomas Voigt

2014-11-01

Drought conditions in 2012 were some of the most severe reported in the United States. It is necessary to explore the effects of drought on the quality attributes of current and potential bioenergy feedstocks. Compositional analysis data for corn stover, Miscanthus, and CRP grasses from one or more locations for years 2010 (normal precipitation levels) and 2012 (a known severe drought year nationally) was collected. Results & discussion: The general trend for samples that experienced drought was an increase in extractives and a decrease in structural sugars and lignin. The TEY yields were calculated to determine the drought effects on ethanol production. All three feedstocks had a decrease of 12-14% in TEY when only decreases of carbohydrate content was analyzed. When looking at the compounded effect of both carbohydrate content and the decreases in dry matter loss for each feedstock there was a TEY decrease of 25%-59%. Conclusion: Drought had a significant impact on the quality of all three bioenergy crops. In all cases where drought was experienced both the quality of the feedstock and the yield decreased. These drought induced effects could have significant economic impacts on biorefineries.

Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain

Science.gov (United States)

Jiang, Ting; Qiao, Hui; Zheng, Zhaojuan; Chu, Qiulu; Li, Xin; Yong, Qiang; Ouyang, Jia

2016-01-01

An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP) mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH) of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH), condensed acid-catalyzed liquid hot water hydrolysate (CALH) and condensed acid-catalyzed sulfite hydrolysate (CASH) as substrates, the concentration of lactic acid reached 45.39, 16.83, and 18.71 g/L by B. coagulans GKN316, respectively. But for B. coagulans NL01, only CASEH could be directly fermented to produce 15.47 g/L lactic acid. The individual inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), vanillin, syringaldehyde and p-hydroxybenzaldehyde (pHBal) on xylose utilization by B. coagulans GKN316 was also studied. The strain B. coagulans GKN316 could effectively convert these toxic inhibitors to the less toxic corresponding alcohols in situ. These results suggested that B. coagulans GKN316 was well suited to production of lactic acid from undetoxified lignocellulosic hydrolysates. PMID:26863012

Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain.

Science.gov (United States)

Jiang, Ting; Qiao, Hui; Zheng, Zhaojuan; Chu, Qiulu; Li, Xin; Yong, Qiang; Ouyang, Jia

2016-01-01

An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP) mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH) of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH), condensed acid-catalyzed liquid hot water hydrolysate (CALH) and condensed acid-catalyzed sulfite hydrolysate (CASH) as substrates, the concentration of lactic acid reached 45.39, 16.83, and 18.71 g/L by B. coagulans GKN316, respectively. But for B. coagulans NL01, only CASEH could be directly fermented to produce 15.47 g/L lactic acid. The individual inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), vanillin, syringaldehyde and p-hydroxybenzaldehyde (pHBal) on xylose utilization by B. coagulans GKN316 was also studied. The strain B. coagulans GKN316 could effectively convert these toxic inhibitors to the less toxic corresponding alcohols in situ. These results suggested that B. coagulans GKN316 was well suited to production of lactic acid from undetoxified lignocellulosic hydrolysates.

Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain.

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Ting Jiang

Full Text Available An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH, condensed acid-catalyzed liquid hot water hydrolysate (CALH and condensed acid-catalyzed sulfite hydrolysate (CASH as substrates, the concentration of lactic acid reached 45.39, 16.83, and 18.71 g/L by B. coagulans GKN316, respectively. But for B. coagulans NL01, only CASEH could be directly fermented to produce 15.47 g/L lactic acid. The individual inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF, vanillin, syringaldehyde and p-hydroxybenzaldehyde (pHBal on xylose utilization by B. coagulans GKN316 was also studied. The strain B. coagulans GKN316 could effectively convert these toxic inhibitors to the less toxic corresponding alcohols in situ. These results suggested that B. coagulans GKN316 was well suited to production of lactic acid from undetoxified lignocellulosic hydrolysates.

Corn Stover and Wheat Straw Combustion in a 176-kW Boiler Adapted for Round Bales

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Joey Villeneuve

2013-11-01

Full Text Available Combustion trials were conducted with corn stover (CS and wheat straw (WS round bales in a 176-kW boiler (model Farm 2000. Hot water (80 °C stored in a 30,000-L water tank was transferred to a turkey barn through a plate exchanger. Gross calorific value measured in the laboratory was 17.0 and 18.9 MJ/kg DM (dry matter for CS and WS, respectively. Twelve bales of CS (1974 kg DM total, moisture content of 13.6% were burned over a 52-h period and produced 9.2% ash. Average emissions of CO, NOx and SO2 were 2725, 9.8 and 2.1 mg/m3, respectively. Thermal efficiency was 40.8%. For WS, six bales (940 kg DM total, MC of 15% were burned over a 28-h period and produced 2.6% ash. Average emissions of CO, NOx and SO2 were 2210, 40.4 and 3.7 mg/m3, respectively. Thermal efficiency was 68.0%. A validation combustion trial performed a year later with 90 CS bales confirmed good heating performance and the potential to lower ash content (6.2% average.

Simultaneous saccharification and ethanol fermentation at high corn stover solids loading in a helical stirring bioreactor.

Science.gov (United States)

Zhang, Jian; Chu, Deqiang; Huang, Juan; Yu, Zhanchun; Dai, Gance; Bao, Jie

2010-03-01

The higher ethanol titer inevitably requires higher solids loading during the simultaneous enzymatic saccharification and fermentation (SSF) using lignocellulose as the feedstock. The mixing between the solid lignocellulose and the liquid enzyme is crucially important. In this study, a bioreactor with a novel helical impeller was designed and applied to the SSF operation of the steam explosion pretreated corn stover under different solids loadings and different enzyme dosages. The performances using the helical impeller and the common Rushton impeller were compared and analyzed by measuring rheological properties and the mixing energy consumption. The results showed that the new designed stirring system had better performances in the saccharification yield, ethanol titer, and energy cost than those of the Rushton impeller stirring. The mixing energy consumption under different solids loadings and enzyme dosages during SSF operation were analyzed and compared to the thermal energy in the ethanol produced. A balance for achieving the optimal energy cost between the increased mixing energy cost and the reduced distillation energy cost at the high solids loading should be made. The potentials of the new bioreactor were tested under various SSF conditions for obtaining optimal ethanol yield and titer. (c) 2009 Wiley Periodicals, Inc.

Potential of Black Liquor of Potassium Hydroxide to Pretreat Corn Stover for Biomethane Production

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Muhammad Abdul Hanan Siddhu

2016-04-01

Full Text Available Reducing the pretreatment cost of lignocellulosic biomass by utilizing alkali to alter its recalcitrant nature is an effective method for biofuel production. In this experiment, 1.5% KOH solution and its black liquor (spent liquor of KOH (BL were applied to pretreat corn stover (CS at a temperature of 20 °C to enhance the digestibility for anaerobic digestion (AD. Results showed no significant difference in weighted average methane content on the basis of experimental methane and biogas yields between BL-treated and original KOH-treated CS after AD. The BL process significantly increased the overall methane yield by 52.4% compared with untreated CS (135.2 mL/gVS, whereas no significant difference between the overall methane yields of 1.5% KOH-treated and BL-treated CS was observed. In addition, the BL process significantly saved water and KOH consumption, by 56.2% and 57.4%, respectively, compared with the 1.5% KOH pretreatment. Overall methane production was well explained by the modified Gompertz model. The physiochemical changes to CS after BL pretreatment were confirmed by SEM, FTIR, and XRD analyses. Our findings collectively suggest that recycling and reuse of KOH black liquor might be an efficient method for lignocellulosic biomass treatment and have the capability to reduce input costs in future AD processes.

Comparative performance of precommercial cellulases hydrolyzing pretreated corn stover

Science.gov (United States)

2011-01-01

Background Cellulases and related hydrolytic enzymes represent a key cost factor for biochemical conversion of cellulosic biomass feedstocks to sugars for biofuels and chemicals production. The US Department of Energy (DOE) is cost sharing projects to decrease the cost of enzymes for biomass saccharification. The performance of benchmark cellulase preparations produced by Danisco, DSM, Novozymes and Verenium to convert pretreated corn stover (PCS) cellulose to glucose was evaluated under common experimental conditions and is reported here in a non-attributed manner. Results Two hydrolysis modes were examined, enzymatic hydrolysis (EH) of PCS whole slurry or washed PCS solids at pH 5 and 50°C, and simultaneous saccharification and fermentation (SSF) of washed PCS solids at pH 5 and 38°C. Enzymes were dosed on a total protein mass basis, with protein quantified using both the bicinchoninic acid (BCA) assay and the Bradford assay. Substantial differences were observed in absolute cellulose to glucose conversion performance levels under the conditions tested. Higher cellulose conversion yields were obtained using washed solids compared to whole slurry, and estimated enzyme protein dosages required to achieve a particular cellulose conversion to glucose yield were extremely dependent on the protein assay used. All four enzyme systems achieved glucose yields of 90% of theoretical or higher in SSF mode. Glucose yields were reduced in EH mode, with all enzymes achieving glucose yields of at least 85% of theoretical on washed PCS solids and 75% in PCS whole slurry. One of the enzyme systems ('enzyme B') exhibited the best overall performance. However in attaining high conversion yields at lower total enzyme protein loadings, the relative and rank ordered performance of the enzyme systems varied significantly depending upon which hydrolysis mode and protein assay were used as the basis for comparison. Conclusions This study provides extensive information about the

Comparative performance of precommercial cellulases hydrolyzing pretreated corn stover

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Mohagheghi Ali

2011-09-01

Full Text Available Abstract Background Cellulases and related hydrolytic enzymes represent a key cost factor for biochemical conversion of cellulosic biomass feedstocks to sugars for biofuels and chemicals production. The US Department of Energy (DOE is cost sharing projects to decrease the cost of enzymes for biomass saccharification. The performance of benchmark cellulase preparations produced by Danisco, DSM, Novozymes and Verenium to convert pretreated corn stover (PCS cellulose to glucose was evaluated under common experimental conditions and is reported here in a non-attributed manner. Results Two hydrolysis modes were examined, enzymatic hydrolysis (EH of PCS whole slurry or washed PCS solids at pH 5 and 50°C, and simultaneous saccharification and fermentation (SSF of washed PCS solids at pH 5 and 38°C. Enzymes were dosed on a total protein mass basis, with protein quantified using both the bicinchoninic acid (BCA assay and the Bradford assay. Substantial differences were observed in absolute cellulose to glucose conversion performance levels under the conditions tested. Higher cellulose conversion yields were obtained using washed solids compared to whole slurry, and estimated enzyme protein dosages required to achieve a particular cellulose conversion to glucose yield were extremely dependent on the protein assay used. All four enzyme systems achieved glucose yields of 90% of theoretical or higher in SSF mode. Glucose yields were reduced in EH mode, with all enzymes achieving glucose yields of at least 85% of theoretical on washed PCS solids and 75% in PCS whole slurry. One of the enzyme systems ('enzyme B' exhibited the best overall performance. However in attaining high conversion yields at lower total enzyme protein loadings, the relative and rank ordered performance of the enzyme systems varied significantly depending upon which hydrolysis mode and protein assay were used as the basis for comparison. Conclusions This study provides extensive

Biomass supply from alternative cellulosic crops and crop residues: A spatially explicit bioeconomic modeling approach

International Nuclear Information System (INIS)

Egbendewe-Mondzozo, Aklesso; Swinton, Scott M.; Izaurralde, César R.; Manowitz, David H.; Zhang, Xuesong

2011-01-01

This paper introduces a spatially-explicit bioeconomic model for the study of potential cellulosic biomass supply. For biomass crops to begin to replace current crops, farmers must earn more from them than from current crops. Using weather, topographic and soil data, the terrestrial ecosystem model, EPIC, dynamically simulates multiple cropping systems that vary by crop rotation, tillage, fertilization and residue removal rate. EPIC generates predicted crop yield and environmental outcomes over multiple watersheds. These EPIC results are used to parameterize a regional profit-maximization mathematical programming model that identifies profitable cropping system choices. The bioeconomic model is calibrated to 2007–09 crop production in a 9-county region of southwest Michigan. A simulation of biomass supply in response to rising biomass prices shows that cellulosic residues from corn stover and wheat straw begin to be supplied at minimum delivered biomass:corn grain price ratios of 0.15 and 0.18, respectively. At the mean corn price of $162.6/Mg ($4.13 per bushel) at commercial moisture content during 2007–2009, these ratios correspond to stover and straw prices of $24 and $29 per dry Mg. Perennial bioenergy crops begin to be supplied at price levels 2–3 times higher. Average biomass transport costs to the biorefinery plant range from $6 to $20/Mg compared to conventional crop production practices in the area, biomass supply from annual crop residues increased greenhouse gas emissions and reduced water quality through increased nutrient loss. By contrast, perennial cellulosic biomass crop production reduced greenhouse gas emissions and improved water quality. -- Highlights: ► A new bioeconomic model predicts biomass supply and its environmental impacts. ► The model captures the opportunity cost of switching to new cellulosic crops. ► Biomass from crop residues is supplied at lower biomass price than cellulosic crops. ► Biomass from cellulosic crops has

Energy and greenhouse gas profiles of polyhydroxybutyrates derived from corn grain: a life cycle perspective.

Science.gov (United States)

Kim, Seungdo; Dale, Bruce E

2008-10-15

Polyhydroxybutyrates (PHB) are well-known biopolymers derived from sugars orvegetable oils. Cradle-to-gate environmental performance of PHB derived from corn grain is evaluated through life cycle assessment (LCA), particularly nonrenewable energy consumption and greenhouse gas emissions. Site-specific process information on the corn wet milling and PHB fermentation and recovery processes was obtained from Telles. Most of energy used in the corn wet milling and PHB fermentation and recovery processes is generated in a cogeneration power plant in which corn stover, assumed to be representative of a variety of biomass sources that could be used, is burned to generate electricity and steam. County level agricultural information is used in estimating the environmental burdens associated with both corn grain and corn stover production. Results show that PHB derived from corn grain offers environmental advantages over petroleum-derived polymers in terms of nonrenewable energy consumption and greenhouse gas emissions. Furthermore, PHB provides greenhouse gas credits, and thus PHB use reduces greenhouse gas emissions compared to petroleum-derived polymers. Corn cultivation is one of the environmentally sensitive areas in the PHB production system. More sustainable practices in corn cultivation (e.g., using no-tillage and winter cover crops) could reduce the environmental impacts of PHB by up to 72%.

CHALLENGES AND STRATEGIES ON FIBROUS FEEDSTUFFS DENSIFICATION AND ITS INTERACTION WITH LIQUID INGREDIENTS

Energy Technology Data Exchange (ETDEWEB)

Pordesimo, Lester O.; Tumuluru, Jaya Shankar

2015-10-01

There has been continuing interest and support in using herbaceous biomass, mostly agricultural crop residues, in the U.S. as feedstocks for producing bioenergy, liquid transportation fuels, and industrial chemicals/materials. With the potential of greater collection of agricultural crop residues for the foregoing industrial applications there will be a commensurate greater availability of crop residues for utilization in agricultural production. Agricultural crop residues are typically used in agricultural production as roughage or bedding for cattle. Use of herbaceous biomass, corn stover of greatest interest at the present time, and processing coproducts thereof, as a feed ingredient presents an opportunity to reduce ration costs and improve livestock enterprise profitability by replacing an amount of corn and other feed grains in livestock diets with proper formulation. The obvious advantage of utilizing corn stover is its wide availability and low cost.

Integrating livestock manure with a corn-soybean bioenergy cropping system improves short-term carbon sequestration rates and net global warming potential

International Nuclear Information System (INIS)

Thelen, K.D.; Fronning, B.E.; Kravchenko, A.; Min, D.H.; Robertson, G.P.

2010-01-01

Carbon cycling and the global warming potential (GWP) of bioenergy cropping systems with complete biomass removal are of agronomic and environmental concern. Corn growers who plan to remove corn stover as a feedstock for the emerging cellulosic ethanol industry will benefit from carbon amendments such as manure and compost, to replace carbon removed with the corn stover. The objective of this research was to determine the effect of beef cattle feedlot manure and composted dairy manure on short-term carbon sequestration rates and net global warming potential (GWP) in a corn-soybean rotation with complete corn-stover removal. Field experiments consisting of a corn-soybean rotation with whole-plant corn harvest, were conducted near East Lansing, MI over a three-year period beginning in 2002. Compost and manure amendments raised soil carbon (C) at a level sufficient to overcome the C debt associated with manure production, manure collection and storage, land application, and post-application field emissions. The net GWP in carbon dioxide equivalents for the manure and compost amended cropping systems was -934 and -784 g m -2 y -1 , respectively, compared to 52 g m -2 y -1 for the non-manure amended synthetic fertilizer check. This work further substantiates the environmental benefits associated with renewable fuels and demonstrates that with proper management, the integration of livestock manures in biofuel cropping systems can enhance greenhouse gas (GHG) remediation.

Enhancing methane production of corn stover through a novel way: sequent pretreatment of potassium hydroxide and steam explosion.

Science.gov (United States)

Li, Jianghao; Zhang, Ruihong; Siddhu, Muhammad Abdul Hanan; He, Yanfeng; Wang, Wen; Li, Yeqing; Chen, Chang; Liu, Guangqing

2015-04-01

Getting over recalcitrance of lignocellulose is effective way to fuel production from lignocellulosic biomass. In current work, different pretreatments were applied to enhance the digestibility of corn stover (CS). Results showed that steam explosion (SE)-treated CS produced maximal methane yield (223.2 mL/gvs) at 1.2 MPa for 10 min, which was 55.2% more than untreated (143.8 mL/gvs). Whereas 1.5% KOH-treated CS produced maximum methane yield of 208.6 mL/gvs, and significantly (αpotassium hydroxide and steam explosion (SPPE) (1.5% KOH-1.2 MPa, 10 min) achieved a very significant (α<0.01) improvement (80.0%) of methane yield (258.8 mL/gvs) compared with untreated CS. Methane production could be well explained by the first-order and modified Gompertz models. Besides, SEM, FTIR, and XRD analyses validated structural changes of CS after SPPE. SPPE might be a promising method to pretreat CS in the future AD industry. Copyright © 2015 Elsevier Ltd. All rights reserved.

Fast pyrolysis of corn stovers with ceramic ball heat carriers in a novel dual concentric rotary cylinder reactor.

Science.gov (United States)

Fu, Peng; Bai, Xueyuan; Li, Zhihe; Yi, Weiming; Li, Yongjun; Zhang, Yuchun

2018-05-09

Fast pyrolysis of corn stovers with ceramic ball heat carriers in a dual concentric rotary cylinder reactor was studied to explore the product yields and characteristics in response to temperature. The reactor was confirmed to successfully scale up to a 25 kg/h pilot plant, with its performance being excellent. The highest bio-oil yield of 48.3 wt% at 500 °C was attained with the char and gas yields being 26.8 and 24.9 wt%. Phenols content was reduced from 22.3% to 18.9% when elevating temperature from 450 until 600 °C, with guaiacols and alkyl phenols being the predominant compounds, while ketones accounted for 15.8-23.0% and their content showed a continuous increase, with hydroxyacetone being the paramount ketonic one. Acetic acid was the dominant acidic compound with its peak content of 9.4% at 500 °C. The char characteristics in response to temperatures were determined for subsequent processing and high value-added utilization. Copyright © 2018 Elsevier Ltd. All rights reserved.

A comparison of corn (Zea mays L.) residue and its biochar on soil C and plant growth.

Science.gov (United States)

Calderón, Francisco J; Benjamin, Joseph; Vigil, Merle F

2015-01-01

In order to properly determine the value of charring crop residues, the C use efficiency and effects on crop performance of biochar needs to be compared to the un-charred crop residues. In this study we compared the addition of corn stalks to soil, with equivalent additions of charred (300 °C and 500 °C) corn residues. Two experiments were conducted: a long term laboratory mineralization, and a growth chamber trial with proso millet plants. In the laboratory, we measured soil mineral N dynamics, C use efficiency, and soil organic matter (SOM) chemical changes via infrared spectroscopy. The 300 °C biochar decreased plant biomass relative to a nothing added control. The 500°C biochar had little to no effect on plant biomass. With incubation we measured lower soil NO3 content in the corn stalk treatment than in the biochar-amended soils, suggesting that the millet growth reduction in the stalk treatment was mainly driven by N limitation, whereas other factors contributed to the biomass yield reductions in the biochar treatments. Corn stalks had a C sequestration use efficiency of up to 0.26, but charring enhanced C sequestration to values that ranged from 0.64 to 1.0. Infrared spectroscopy of the soils as they mineralized showed that absorbance at 3400, 2925-2850, 1737 cm-1, and 1656 cm-1 decreased during the incubation and can be regarded as labile SOM, corn residue, or biochar bands. Absorbances near 1600, 1500-1420, and 1345 cm-1 represented the more refractory SOM moieties. Our results show that adding crop residue biochar to soil is a sound C sequestration technology compared to letting the crop residues decompose in the field. This is because the resistance to decomposition of the chars after soil amendment offsets any C losses during charring of the crop residues.

Impact of co-pretreatment of calcium hydroxide and steam explosion on anaerobic digestion efficiency with corn stover.

Science.gov (United States)

Ji, Jinli; Zhang, Jiyu; Yang, Liutianyi; He, Yanfeng; Zhang, Ruihong; Liu, Guangqing; Chen, Chang

2017-06-01

Anaerobic digestion (AD) is an effective way to utilize the abundant resource of corn stover (CS). In this light, Ca(OH) 2 pretreatment alone, steam explosion (SE) pretreatment alone, and co-pretreatment of Ca(OH) 2 and SE were applied to improve the digestion efficiency of CS. Results showed that AD of co-pretreated CS with 1.0% Ca(OH) 2 and SE at 1.5 MPa achieved the highest cumulative methane yield of [Formula: see text], which was 61.54% significantly higher (p < .01) than untreated CS. The biodegradability value of CS after co-pretreatment enhanced from 43.03% to 69.52%. Methane yield could be well fitted by the first-order model and the modified Gompertz model. In addition, composition and structural changes of CS after pretreatment were analyzed by a fiber analyzer, scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction. The validated results indicated that co-pretreatment of Ca(OH) 2 and SE was efficient to improve the digestion performance of CS and might be a suitable method for agricultural waste pretreatment in the future AD industry.

40 CFR 180.452 - Primisulfuron-methyl; tolerances for residues.

Science.gov (United States)

2010-07-01

... Corn, sweet, stover 0.10 Egg 0.10 Goat, fat 0.10 Goat, meat 0.10 Goat, meat byproducts 0.10 Hog, fat 0.10 Hog, meat 0.10 Hog, meat byproducts 0.10 Horse, fat 0.10 Horse, meat 0.10 Horse, meat byproducts 0..., fat 0.10 Cattle, meat 0.10 Cattle, meat byproducts 0.10 Corn, field, forage 0.10 Corn, field, grain 0...

Bioethanol from corn stover – a review and technical assessment of alternative biotechnologies

DEFF Research Database (Denmark)

Zhao, Yan; Damgaard, Anders; Christensen, Thomas Højlund

2018-01-01

stover content. Based on the selected datasets, statistical description is provided for all parameters, including mode, median, average and deviation, within each technological configuration. Bivariate correlation analysis across and within all technological configurations indicates that some operational...

Nanoparticles and nanorods of silicon carbide from the residues of corn

Science.gov (United States)

Qadri, S. B.; Gorzkowski, E.; Rath, B. B.; Feng, J.; Qadri, S. N.; Kim, H.; Caldwell, J. D.; Imam, M. A.

2015-01-01

We have investigated the thermally induced transformation of various residues of the corn plant into nanoparticles and nanorods of different silicon carbide (SiC) polytypes. This has been accomplished by both microwave-induced and conventional furnace pyrolysis in excess of 1450 °C in an inert atmosphere. This simple process of producing nanoparticles of different polytypes of SiC from the corn plant opens a new method of utilizing agricultural waste to produce viable industrial products that are technologically important for nanoelectronics, molecular sensors, nanophotonics, biotechnology, and other mechanical applications. Using x-ray and Raman scattering characterization, we have demonstrated that the processed samples of corn husk, leaves, stalks, and cob consist of SiC nanostructures of the 2H, 3C, 4H, and 6H polytypes.

Hydrothermal treatment followed by enzymatic hydrolysis and hydrothermal carbonization as means to valorise agro- and forest-based biomass residues.

Science.gov (United States)

Wikberg, Hanne; Grönqvist, Stina; Niemi, Piritta; Mikkelson, Atte; Siika-Aho, Matti; Kanerva, Heimo; Käsper, Andres; Tamminen, Tarja

2017-07-01

The suitability of several abundant but underutilized agro and forest based biomass residues for hydrothermal treatment followed by enzymatic hydrolysis as well as for hydrothermal carbonization was studied. The selected approaches represent simple biotechnical and thermochemical treatment routes suitable for wet biomass. Based on the results, the hydrothermal pre-treatment followed by enzymatic hydrolysis seemed to be most suitable for processing of carbohydrate rich corn leaves, corn stover, wheat straw and willow. High content of thermally stable components (i.e. lignin) and low content of ash in the biomass were advantageous for hydrothermal carbonization of grape pomace, coffee cake, Scots pine bark and willow. Copyright © 2017 Elsevier Ltd. All rights reserved.

Integrating livestock manure with a corn-soybean bioenergy cropping system improves short-term carbon sequestration rates and net global warming potential

Energy Technology Data Exchange (ETDEWEB)

Thelen, K.D.; Fronning, B.E.; Kravchenko, A.; Min, D.H.; Robertson, G.P. [Michigan State University, East Lansing, MI 48824 (United States)

2010-07-15

Carbon cycling and the global warming potential (GWP) of bioenergy cropping systems with complete biomass removal are of agronomic and environmental concern. Corn growers who plan to remove corn stover as a feedstock for the emerging cellulosic ethanol industry will benefit from carbon amendments such as manure and compost, to replace carbon removed with the corn stover. The objective of this research was to determine the effect of beef cattle feedlot manure and composted dairy manure on short-term carbon sequestration rates and net global warming potential (GWP) in a corn-soybean rotation with complete corn-stover removal. Field experiments consisting of a corn-soybean rotation with whole-plant corn harvest, were conducted near East Lansing, MI over a three-year period beginning in 2002. Compost and manure amendments raised soil carbon (C) at a level sufficient to overcome the C debt associated with manure production, manure collection and storage, land application, and post-application field emissions. The net GWP in carbon dioxide equivalents for the manure and compost amended cropping systems was -934 and -784 g m{sup -2} y{sup -1}, respectively, compared to 52 g m{sup -2} y{sup -1} for the non-manure amended synthetic fertilizer check. This work further substantiates the environmental benefits associated with renewable fuels and demonstrates that with proper management, the integration of livestock manures in biofuel cropping systems can enhance greenhouse gas (GHG) remediation. (author)

Catalytic performance of corn stover hydrolysis by a new isolate Penicillium sp. ECU0913 producing both cellulase and xylanase.

Science.gov (United States)

Shi, Qian-Qian; Sun, Jie; Yu, Hui-Lei; Li, Chun-Xiu; Bao, Jie; Xu, Jian-He

2011-07-01

A fungal strain, marked as ECU0913, producing high activities of both cellulase and xylanase was newly isolated from soil sample collected near decaying straw and identified as Penicillium sp. based on internal transcribed spacer sequence homology. The cultivation of this fungus produced both cellulase (2.40 FPU/ml) and xylanase (241 IU/ml) on a stepwisely optimized medium at 30 °C for 144 h. The cellulase and xylanase from Penicillium sp. ECU0913 was stable at an ambient temperature with half-lives of 28 and 12 days, respectively. Addition of 3 M sorbitol greatly improved the thermostability of the two enzymes, with half-lives increased by 2.3 and 188-folds, respectively. Catalytic performance of the Penicillium cellulase and xylanase was evaluated by the hydrolysis of corn stover pretreated by steam explosion. With an enzyme dosage of 50 FPU/g dry substrate, the conversions of cellulose and hemicellulose reached 77.2% and 47.5%, respectively, without adding any accessory enzyme.

The potential of residues of furfural and biogas as calcareous soil amendments for corn seed production.

Science.gov (United States)

Zhao, Yunchen; Yan, Zhibin; Qin, Jiahai; Ma, Zhijun; Zhang, Youfu; Zhang, Li

2016-04-01

Intensive corn seed production in Northwest of China produced large amounts of furfural residues, which represents higher treatment cost and environmental issue. The broad calcareous soils in the Northwest of China exhibit low organic matter content and high pH, which led to lower fertility and lower productivity. Recycling furfural residues as soil organic and nutrient amendment might be a promising agricultural practice to calcareous soils. A 3-year field study was conducted to evaluate the effects of furfural as a soil amendment on corn seed production on calcareous soil with compared to biogas residues. Soil physical-chemical properties, soil enzyme activities, and soil heavy metal concentrations were assessed in the last year after the last application. Corn yield was determined in each year. Furfural residue amendments significantly decreased soil pH and soil bulk density. Furfural residues combined with commercial fertilizers resulted in the greater cumulative on soil organic matter, total phosphorus, available phosphorus, available potassium, and cation exchange capacity than that of biogas residue. Simultaneously, urease, invertase, catalase, and alkaline phosphatase increased even at the higher furfural application rates. Maize seed yield increased even with lower furfural residue application rates. Furfural residues resulted in lower Zn concentration and higher Cd concentration than that of biogas residues. Amendment of furfural residues led to higher soil electrical conductivity (EC) than that of biogas residues. The addition of furfural residues to maize seed production may be considered to be a good strategy for recycling the waste, converting it into a potential resource as organic amendment in arid and semi-arid calcareous soils, and may help to reduce the use of mineral chemical fertilizers in these soils. However, the impact of its application on soil health needs to be established in long-term basis.

Serial completely stirred tank reactors for improving biogas production and substance degradation during anaerobic digestion of corn stover.

Science.gov (United States)

Li, YuQian; Liu, ChunMei; Wachemo, Akiber Chufo; Yuan, HaiRong; Zou, DeXun; Liu, YanPing; Li, XiuJin

2017-07-01

Several completely stirred tank reactors (CSTR) connected in series for anaerobic digestion of corn stover were investigated in laboratory scale. Serial anaerobic digestion systems operated at a total HRT of 40days, and distribution of HRT are 10+30days (HRT10+30d), 20+20days (HRT20+20d), and 30+10days (HRT30+10d) were compared to a conventional one-step CSTR at the same HRT of 40d. The results showed that in HRT10+30d serial system, the process became very unstable at organic load of 50gTS·L -1 . The HRT20+20d and HRT30+10d serial systems improved methane production by 8.3-14.6% compared to the one-step system in all loads of 50, 70, 90gTS·L -1 . The conversion rates of total solid, cellulose, and hemicellulose were increased in serial anaerobic digestion systems compared to single system. The serial systems showed more stable process performance in high organic load. HRT30+10d system showed the best biogas production and conversions among all systems. Copyright © 2017. Published by Elsevier Ltd.

Effect of corn residue harvest method with ruminally undegradable protein supplementation on performance of growing calves and fiber digestibility.

Science.gov (United States)

King, T M; Bondurant, R G; Jolly-Breithaupt, M L; Gramkow, J L; Klopfenstein, T J; MacDonald, J C

2017-12-01

Two experiments evaluated the effects of corn residue harvest method on animal performance and diet digestibility. Experiment 1 was designed as a 2 × 2 + 1 factorial arrangement of treatments using 60 individually fed crossbred steers (280 kg [SD 32] initial BW; = 12). Factors were the corn residue harvest method (high-stem and conventional) and supplemental RUP at 2 concentrations (0 and 3.3% diet DM). A third harvest method (low-stem) was also evaluated, but only in diets containing supplemental RUP at 3.3% diet DM because of limitations in the amount of available low-stem residue. Therefore, the 3 harvest methods were compared only in diets containing supplemental RUP. In Exp. 2, 9 crossbred wethers were blocked by BW (42.4 kg [SD 7] initial BW) and randomly assigned to diets containing corn residue harvested 1 of 3 ways (low-stem, high-stem, and conventional). In Exp. 1, steers fed the low-stem residue diet had greater ADG compared with the steers fed conventionally harvested corn residue ( = 0.03; 0.78 vs. 0.63 kg), whereas steers fed high-stem residue were intermediate ( > 0.17; 0.69 kg), not differing from either conventional or low-stem residues. Results from in vitro OM digestibility suggest that low-stem residue had the greatest ( RUP content (40% of CP) and RUP digestibility (60%) among the 3 residues ( ≥ 0.35). No interactions were observed between harvest method and the addition of RUP ( ≥ 0.12). The addition of RUP tended to result in improved ADG (0.66 ± 0.07 vs. 0.58 ± 0.07 for supplemental RUP and no RUP, respectively; = 0.08) and G:F (0.116 ± 0.006 vs. 0.095 ± 0.020 for supplemental RUP and no RUP, respectively; = 0.02) compared with similar diets without the additional RUP. In Exp. 2, low-stem residue had greater DM and OM digestibility and DE ( < 0.01) than high-stem and conventional residues, which did not differ ( ≥ 0.63). Low-stem residue also had the greatest NDF digestibility (NDFD; < 0.01), whereas high-stem residue had greater

On-site cellulase production and efficient saccharification of corn stover employing cbh2 overexpressing Trichoderma reesei with novel induction system.

Science.gov (United States)

Li, Yonghao; Zhang, Xiaoyue; Xiong, Liang; Mehmood, Muhammad Aamer; Zhao, Xinqing; Bai, Fengwu

2017-08-01

Although on-site cellulase production offers cost-effective saccharification of lignocellulosic biomass, low enzyme titer is still a barrier for achieving robustness. In the present study, a strain of T. reesei was developed for enhanced production of cellulase via overexpression of Cellobiohydrolase II. Furthermore, optimum enzyme production was achieved using a novel inducer mixture containing synthesized glucose-sophorose (MGD) and alkali pre-treated corn stover (APCS). Within 60h, a remarkably higher cellulase productivity and activity were achieved in the fed-batch fermentation using the optimized ratio of MGD and APCS in the inducer mixture, compared to those reported using cellulosic biomass as the sole inducer. After the enzyme production, APCS was added directly into the fermentation broth at 20% solid loading, which produced 122.5g/L glucose and 40.21g/L xylose, leading to the highest yield reported so far. The improved enzyme titers during on-site cellulase production would benefit cost-competitive saccharification of lignocellulosic biomass. Copyright © 2017 Elsevier Ltd. All rights reserved.

Comparison of the composting process using ear corn residue and three other conventional bulking agents during cow manure composting under high-moisture conditions.

Science.gov (United States)

Hanajima, Dai

2014-10-01

To elucidate the characteristics of ear corn residue as a bulking agent, the composting process using this residue was compared with processes using three other conventional materials such as sawdust, wheat straw and rice husk, employing a bench-scale composting reactor. As evaluated via biochemical oxygen demand (BOD), ear corn residue contains 3.3 and 2.0 times more easily digestible materials than sawdust and rice husk, respectively. In addition, mixing ear corn residue with manure resulted in reduced bulk density, which was the same as that of wheat straw and was 0.58 and 0.67 times lower than that of sawdust and a rice husk mixture, respectively. To evaluate temperature generation during the composting process, the maximum temperature and area under the temperature curve (AUCTEMP) were compared among the mixed composts of four bulking agents. Maximum temperature (54.3°C) as well as AUCTEMP (7310°C●h) of ear corn residue were significantly higher than those of sawdust and rice husk (Pcompost. Along with the value of AUCTEMP, the highest organic matter losses of 31.1% were observed in ear corn residue mixed compost, followed by wheat straw, saw dust and rice husk. © 2014 Japanese Society of Animal Science.

40 CFR 180.259 - Propargite; tolerances for residues.

Science.gov (United States)

2010-07-01

..., meat 0.1 Hog, meat byproducts 0.1 Hop, dried cones 100.0 Horse, fat 0.1 Horse, meat 0.1 Horse, meat... Cattle, fat 0.1 Cattle, meat 0.1 Cattle, meat byproducts 0.1 Citrus, oil 30.0 Corn, field, forage 10.0..., forage 10.0 Corn, sweet, stover 10.0 Cotton, undelinted seed 0.1 Egg 0.1 Goat, fat 0.1 Goat, meat 0.1...

Identification and Antimicrobial Activity Detection of Lactic Acid Bacteria Isolated from Corn Stover Silage

Directory of Open Access Journals (Sweden)

Dongxia Li

2015-05-01

Full Text Available A total of 59 lactic acid bacteria (LAB strains were isolated from corn stover silage. According to phenotypic and chemotaxonomic characteristics, 16S ribosomal DNA (rDNA sequences and recA gene polymerase chain reaction amplification, these LAB isolates were identified as five species: Lactobacillus (L. plantarum subsp. plantarum, Pediococcus pentosaceus, Enterococcus mundtii, Weissella cibaria and Leuconostoc pseudomesenteroides, respectively. Those strains were also screened for antimicrobial activity using a dual-culture agar plate assay. Based on excluding the effects of organic acids and hydrogen peroxide, two L. plantarum subsp. plantarum strains ZZU 203 and 204, which strongly inhibited Salmonella enterica ATCC 43971T, Micrococcus luteus ATCC 4698T and Escherichia coli ATCC 11775T were selected for further research on sensitivity of the antimicrobial substance to heat, pH and protease. Cell-free culture supernatants of the two strains exhibited strong heat stability (60 min at 100°C, but the antimicrobial activity was eliminated after treatment at 121°C for 15 min. The antimicrobial substance remained active under acidic condition (pH 2.0 to 6.0, but became inactive under neutral and alkaline condition (pH 7.0 to 9.0. In addition, the antimicrobial activities of these two strains decreased remarkably after digestion by protease K. These results preliminarily suggest that the desirable antimicrobial activity of strains ZZU 203 and 204 is the result of the production of a bacteriocin-like substance, and these two strains with antimicrobial activity could be used as silage additives to inhibit proliferation of unwanted microorganism during ensiling and preserve nutrients of silage. The nature of the antimicrobial substances is being investigated in our laboratory.

Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol: Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Humbird, D.; Davis, R.; Tao, L.; Kinchin, C.; Hsu, D.; Aden, A.; Schoen, P.; Lukas, J.; Olthof, B.; Worley, M.; Sexton, D.; Dudgeon, D.

2011-03-01

This report describes one potential biochemical ethanol conversion process, conceptually based upon core conversion and process integration research at NREL. The overarching process design converts corn stover to ethanol by dilute-acid pretreatment, enzymatic saccharification, and co-fermentation. Building on design reports published in 2002 and 1999, NREL, together with the subcontractor Harris Group Inc., performed a complete review of the process design and economic model for the biomass-to-ethanol process. This update reflects NREL's current vision of the biochemical ethanol process and includes the latest research in the conversion areas (pretreatment, conditioning, saccharification, and fermentation), optimizations in product recovery, and our latest understanding of the ethanol plant's back end (wastewater and utilities). The conceptual design presented here reports ethanol production economics as determined by 2012 conversion targets and 'nth-plant' project costs and financing. For the biorefinery described here, processing 2,205 dry ton/day at 76% theoretical ethanol yield (79 gal/dry ton), the ethanol selling price is $2.15/gal in 2007$.

Life cycle assessment of the production of hydrogen and transportation fuels from corn stover via fast pyrolysis

International Nuclear Information System (INIS)

Zhang Yanan; Brown, Robert C; Hu Guiping

2013-01-01

This life cycle assessment evaluates and quantifies the environmental impacts of the production of hydrogen and transportation fuels from the fast pyrolysis and upgrading of corn stover. Input data for this analysis come from Aspen Plus modeling, a GREET (Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation) model database and a US Life Cycle Inventory Database. SimaPro 7.3 software is employed to estimate the environmental impacts. The results indicate that the net fossil energy input is 0.25 MJ and 0.23 MJ per km traveled for a light-duty vehicle fueled by gasoline and diesel fuel, respectively. Bio-oil production requires the largest fossil energy input. The net global warming potential (GWP) is 0.037 kg CO 2 eq and 0.015 kg CO 2 eq per km traveled for a vehicle fueled by gasoline and diesel fuel, respectively. Vehicle operations contribute up to 33% of the total positive GWP, which is the largest greenhouse gas footprint of all the unit processes. The net GWPs in this study are 88% and 94% lower than for petroleum-based gasoline and diesel fuel (2005 baseline), respectively. Biomass transportation has the largest impact on ozone depletion among all of the unit processes. Sensitivity analysis shows that fuel economy, transportation fuel yield, bio-oil yield, and electricity consumption are the key factors that influence greenhouse gas emissions. (letter)

Life cycle assessment of the production of hydrogen and transportation fuels from corn stover via fast pyrolysis

Science.gov (United States)

Zhang, Yanan; Hu, Guiping; Brown, Robert C.

2013-06-01

This life cycle assessment evaluates and quantifies the environmental impacts of the production of hydrogen and transportation fuels from the fast pyrolysis and upgrading of corn stover. Input data for this analysis come from Aspen Plus modeling, a GREET (Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation) model database and a US Life Cycle Inventory Database. SimaPro 7.3 software is employed to estimate the environmental impacts. The results indicate that the net fossil energy input is 0.25 MJ and 0.23 MJ per km traveled for a light-duty vehicle fueled by gasoline and diesel fuel, respectively. Bio-oil production requires the largest fossil energy input. The net global warming potential (GWP) is 0.037 kg CO2eq and 0.015 kg CO2eq per km traveled for a vehicle fueled by gasoline and diesel fuel, respectively. Vehicle operations contribute up to 33% of the total positive GWP, which is the largest greenhouse gas footprint of all the unit processes. The net GWPs in this study are 88% and 94% lower than for petroleum-based gasoline and diesel fuel (2005 baseline), respectively. Biomass transportation has the largest impact on ozone depletion among all of the unit processes. Sensitivity analysis shows that fuel economy, transportation fuel yield, bio-oil yield, and electricity consumption are the key factors that influence greenhouse gas emissions.

Ethanol extraction of phytosterols from corn fiber

Science.gov (United States)

Abbas, Charles; Beery, Kyle E.; Binder, Thomas P.; Rammelsberg, Anne M.

2010-11-16

The present invention provides a process for extracting sterols from a high solids, thermochemically hydrolyzed corn fiber using ethanol as the extractant. The process includes obtaining a corn fiber slurry having a moisture content from about 20 weight percent to about 50 weight percent solids (high solids content), thermochemically processing the corn fiber slurry having high solids content of 20 to 50% to produce a hydrolyzed corn fiber slurry, dewatering the hydrolyzed corn fiber slurry to achieve a residual corn fiber having a moisture content from about 30 to 80 weight percent solids, washing the residual corn fiber, dewatering the washed, hydrolyzed corn fiber slurry to achieve a residual corn fiber having a moisture content from about 30 to 80 weight percent solids, and extracting the residual corn fiber with ethanol and separating at least one sterol.

Total environmental impacts of biofuels from corn stover using a hybrid life cycle assessment model combining process life cycle assessment and economic input-output life cycle assessment.

Science.gov (United States)

Liu, Changqi; Huang, Yaji; Wang, Xinye; Tai, Yang; Liu, Lingqin; Liu, Hao

2018-01-01

Studies on the environmental analysis of biofuels by fast pyrolysis and hydroprocessing (BFPH) have so far focused only on the environmental impacts from direct emissions and have included few indirect emissions. The influence of ignoring some indirect emissions on the environmental performance of BFPH has not been well investigated and hence is not really understood. In addition, in order to avoid shifting environmental problems from one medium to another, a comprehensive assessment of environmental impacts caused by the processes must quantify the environmental emissions to all media (air, water, and land) in relation to each life cycle stage. A well-to-wheels assessment of the total environmental impacts resulting from direct emissions and indirect emissions of a BFPH system with corn stover is conducted using a hybrid life cycle assessment (LCA) model combining the economic input-output LCA and the process LCA. The Tool for the Reduction and Assessment of Chemical and other environmental Impacts (TRACI) has been used to estimate the environmental impacts in terms of acidification, eutrophication, global climate change, ozone depletion, human health criteria, photochemical smog formation, ecotoxicity, human health cancer, and human health noncancer caused by 1 MJ biofuel production. Taking account of all the indirect greenhouse gas (GHG) emissions, the net GHG emissions (81.8 g CO 2 eq/MJ) of the biofuels are still less than those of petroleum-based fuels (94 g CO 2 eq/MJ). Maize production and pyrolysis and hydroprocessing make major contributions to all impact categories except the human health criteria. All impact categories resulting from indirect emissions except eutrophication and smog air make more than 24% contribution to the total environmental impacts. Therefore, the indirect emissions are important and cannot be ignored. Sensitivity analysis has shown that corn stover yield and bio-oil yield affect the total environmental impacts of the biofuels

Nitrogen fertilization (15NH4NO3 of palisadegrass and residual effect on subsequent no-tillage corn

Directory of Open Access Journals (Sweden)

Emerson Borghi

2014-10-01

Full Text Available Nitrogen is required in large amounts by plants and their dinamics in corn and perennial forages intercropped is little known. This study analyzed the efficiency of nitrogen fertilization (15NH4NO3 applied after corn grain harvest to palisadegrass (Brachiaria brizantha cv. Marandu in intercrops sown at two times, as well as the N residual effect on the subsequent corn crop. The field experiment was performed in Botucatu, São Paulo State, in southeastern Brazil, on a structured Alfisol under no-tillage. The experiment was arranged in a randomized block design in a split plot scheme with four replications. The main plots consisted of two intercropping systems (corn and palisadegrass sown together and palisadegrass sown later, at corn top-dressing fertilization. The subplots consisted of four N rates (0, 30, 60, and 120 kg ha-1 N. The subplots contained microplots, in which enriched ammonium nitrate (15NH4NO3 was applied at the same rates. The time of intercrop sowing affected forage dry matter production, the amount of fertilizer-derived N in and the N use efficiency by the forage plants. Nitrogen applied in autumn to palisadegrass intercropped with corn, planted either at corn sowing or at N top-dressing fertilization, increased the forage yield up to a rate of 60 kg ha-1. The amount of fertilizer-derived N by the forage plants and the fertilizer use efficiency by palisadegrass were highest 160 days after fertilization for both intercrop sowing times, regardless of N rates. Residual N did not affect the N nutrition of corn plants grown in succession to palisadegrass, but increased grain yield at rates of 60 and 120 kg ha-1 N, when corn was grown on palisadegrass straw from the intercrop installed at corn fertilization (top-dressing. Our results indicated that the earlier intercropping allowed higher forage dry matter production. On the other hand, the later intercrop allowed a higher corn grain yield in succession to N-fertilized palisadegrass.

Evaluation of electricity generation from lignin residue and biogas in cellulosic ethanol production.

Science.gov (United States)

Liu, Gang; Bao, Jie

2017-11-01

This study takes the first insight on the rigorous evaluation of electricity generation based on the experimentally measured higher heating value (HHV) of lignin residue, as well as the chemical oxygen demand (COD) and biological oxygen demand (BOD 5 ) of wastewater. For producing one metric ton of ethanol fuel from five typical lignocellulose substrates, including corn stover, wheat straw, rice straw, sugarcane bagasse and poplar sawdust, 1.26-1.85tons of dry lignin residue is generated from biorefining process and 0.19-0.27tons of biogas is generated from anaerobic digestion of wastewater, equivalent to 4335-5981kWh and 1946-2795kWh of electricity by combustion of the generated lignin residue and biogas, respectively. The electricity generation not only sufficiently meets the electricity needs of process requirement, but also generates more than half of electricity surplus selling to the grid. Copyright © 2017 Elsevier Ltd. All rights reserved.

NREL 2012 Achievement of Ethanol Cost Targets: Biochemical Ethanol Fermentation via Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

Energy Technology Data Exchange (ETDEWEB)

Tao, L.; Schell, D.; Davis, R.; Tan, E.; Elander, R.; Bratis, A.

2014-04-01

For the DOE Bioenergy Technologies Office, the annual State of Technology (SOT) assessment is an essential activity for quantifying the benefits of biochemical platform research. This assessment has historically allowed the impact of research progress achieved through targeted Bioenergy Technologies Office funding to be quantified in terms of economic improvements within the context of a fully integrated cellulosic ethanol production process. As such, progress toward the ultimate 2012 goal of demonstrating cost-competitive cellulosic ethanol technology can be tracked. With an assumed feedstock cost for corn stover of $58.50/ton this target has historically been set at $1.41/gal ethanol for conversion costs only (exclusive of feedstock) and $2.15/gal total production cost (inclusive of feedstock) or minimum ethanol selling price (MESP). This year, fully integrated cellulosic ethanol production data generated by National Renewable Energy Laboratory (NREL) researchers in their Integrated Biorefinery Research Facility (IBRF) successfully demonstrated performance commensurate with both the FY 2012 SOT MESP target of $2.15/gal (2007$, $58.50/ton feedstock cost) and the conversion target of $1.41/gal through core research and process improvements in pretreatment, enzymatic hydrolysis, and fermentation.

Residue management practices and planter attachments for corn production in a conservation agriculture system

Directory of Open Access Journals (Sweden)

J. Nejadi

2013-11-01

Full Text Available Seed placement and failure to establish a uniform plant stand are critical problems associated with production of corn (Zea mays following wheat (Triticum aestivum in a conservation agriculture system in Iran. Our objectives were to evaluate the performance of a corn row- crop planter equipped with two planter attachments (smooth/toothed coulters at six wheat residue management systems (three tillage systems and two levels of surface residue at two forward speeds of 5 and 7 km h-1. Residue retained after planting, seeding depth, emergence rate index (ERI and seed spacing indices were determined. The baled residue plots tilled by chisel plow followed by disc harrow (BRCD resulted in minimum residue after planting as compared to other residue treatments. Furthermore, the maximum values of the ERI and uniformity of plant spacing pertained to this treatment. Other results showed that the ERI increased up to 18% for the toothed coulter as compared to the smooth coulter. The toothed coulter also established a deeper seed placement as compared to the smooth coulter. Planting at forward speed of 5 km h-1 resulted in deeper seeding depth as compared to a forward speed of 7 km h-1. However, lower values of miss and precision indices were obtained at forward speed of 7 km h-1, indicating a more uniformity of plant spacing. Results of this study showed that equipping the conventional planter with toothed coulter and planting in soil prepared under the BRCD residue management system can result in a satisfactory conservation crop production system.

Economics of residue harvest: Regional partnership evaluation

Science.gov (United States)

Economic analyses on the viability of corn (Zea mays, L.) stover harvest for bioenergy production have largely been based on simulation modeling. While some studies have utilized field research data, most field-based analyses have included a limited number of sites and a narrow geographic distributi...

Water and Land Use Efficiency in Current and Potential Future US Corn and Brazilian Sugarcane Ethanol Systems

Science.gov (United States)

Warner, E. S.; Zhang, Y.; Newmark, R. L.

2012-12-01

Biofuels represent an opportunity for domestic fuel production from renewable energy sources with potential environmental and social benefits such as reducing greenhouse gas (GHG) and promoting rural development. However, as demand for biofuel continues to increase worldwide, concerns about land competition between food and fuel, excessive water usage and other unintended environmental consequences have grown. Through a comparative study between US corn ethanol and Brazilian sugarcane ethanol, we examine the energy, land, water and GHG performance of the two largest industrial fuel ethanol production systems in the world. Our comparisons include current and potential future systems with improved agronomic practices, crop yields, ethanol conversion processes, and utilization of agricultural residues. Our results suggest that the average water footprints of US corn ethanol and Brazilian sugarcane ethanol are fairly close (108 and 110 m3/GJ of ethanol, respectively) while the variations can range from 50 to 250 m3/GJ for sugarcane ethanol and 50 to380 m3/GJ for corn ethanol. Results emphasize the need to examine the water footprint within the context of local and regional climatic variability, water availability, competing uses (e.g. agricultural, industrial, and municipal water needs) and other ecosystem constraints. Research is under way (at the National Renewable Energy Laboratory and other institutions) to develop models to analyze water supply and demand at the watershed-scale for current and future biomass production, and to understand the tradeoffs among water supply, demand and quality due to more intensive agricultural practices and expansion of biofuels. Land use efficiency metrics, with regards to life cycle GHG emissions (without land use change) savings through gasoline displacement with ethanol, illustrate the progression of the biofuel industry and the importance of maximizing bioenergy production by utilizing both the crops and the residues. A recent

Life cycle assessment of various cropping systems utilized for producing biofuels: Bioethanol and biodiesel

International Nuclear Information System (INIS)

Kim, Seungdo; Dale, Bruce E.

2005-01-01

A life cycle assessment of different cropping systems emphasizing corn and soybean production was performed, assuming that biomass from the cropping systems is utilized for producing biofuels (i.e., ethanol and biodiesel). The functional unit is defined as 1 ha of arable land producing biomass for biofuels to compare the environmental performance of the different cropping systems. The external functions are allocated by introducing alternative product systems (the system expansion allocation approach). Nonrenewable energy consumption, global warming impact, acidification and eutrophication are considered as potential environmental impacts and estimated by characterization factors given by the United States Environmental Protection Agency (EPA-TRACI). The benefits of corn stover removal are (1) lower nitrogen related environmental burdens from the soil, (2) higher ethanol production rate per unit arable land, and (3) energy recovery from lignin-rich fermentation residues, while the disadvantages of corn stover removal are a lower accumulation rate of soil organic carbon and higher fuel consumption in harvesting corn stover. Planting winter cover crops can compensate for some disadvantages (i.e., soil organic carbon levels and soil erosion) of removing corn stover. Cover crops also permit more corn stover to be harvested. Thus, utilization of corn stover and winter cover crops can improve the eco-efficiency of the cropping systems. When biomass from the cropping systems is utilized for biofuel production, all the cropping systems studied here offer environmental benefits in terms of nonrenewable energy consumption and global warming impact. Therefore utilizing biomass for biofuels would save nonrenewable energy, and reduce greenhouse gases. However, unless additional measures such as planting cover crops were taken, utilization of biomass for biofuels would also tend to increase acidification and eutrophication, primarily because large nitrogen (and phosphorus

Renewable energy from corn residues by thermochemical conversion

Science.gov (United States)

Yu, Fei

Declining fossil oil reserve, skyrocket price, unsecured supplies, and environment pollution are among the many energy problems we are facing today. It is our conviction that renewable energy is a solution to these problems. The long term goal of the proposed research is to develop commercially practical technologies to produce energy from renewable resources. The overall objective of my research is to study and develop thermochemical processes for converting bulky and low-energy-density biomass materials into bio-fuels and value-added bio-products. The rationale for the proposed research is that, once such processes are developed, processing facility can be set up on or near biomass product sites, reducing the costs associated with transport of bulky biomass which is a key technical barrier to biomass conversion. In my preliminary research, several conversion technologies including atmospheric pressure liquefaction, high pressure liquefaction, and microwave pyrolysis have been evaluated. Our data indicated that microwave pyrolysis had the potential to become a simple and economically viable biomass conversion technology. Microwave pyrolysis is an innovative process that provides efficient and uniform heating, and are robust to type, size and uniformity of feedstock and therefore suitable for almost any waste materials without needing to reduce the particle size. The proposed thesis focused on in-depth investigations of microwave pyrolysis of corn residues. My first specific aim was to examine the effects of processing parameters on product yields. The second specific research aim was to characterize the products (gases, bio-oils, and solid residues), which was critical to process optimization and product developments. Other research tasks included conducting kinetic modeling and preliminary mass and energy balance. This study demonstrated that microwave pyrolysis could be optimized to produce high value syngas, liquid fuels and pyrolytic carbons, and had a great

Adaptation of continuous biogas reactors operating under wet fermentation conditions to dry conditions with corn stover as substrate.

Science.gov (United States)

Kakuk, Balázs; Kovács, Kornél L; Szuhaj, Márk; Rákhely, Gábor; Bagi, Zoltán

2017-08-01

Corn stover (CS) is the agricultural by-product of maize cultivation. Due to its high abundance and high energy content it is a promising substrate for the bioenergy sector. However, it is currently neglected in industrial scale biogas plants, because of its slow decomposition and hydrophobic character. To assess the maximum biomethane potential of CS, long-term batch fermentations were carried out with various substrate concentrations and particle sizes for 72 days. In separate experiments we adapted the biogas producing microbial community in wet fermentation arrangement first to the lignocellulosic substrate, in Continuous Stirred Tank Reactor (CSTR), then subsequently, by continuously elevating the feed-in concentration, to dry conditions in solid state fermenters (SS-AD). In the batch tests, the CSTR experiment, the daily substrate loading was gradually increased from 1 to 2 g vs /L/day until the system produced signs of overloading. Then the biomass was transferred to SS-AD reactors and the adaptation process was studied. Although the specific methane yields were lower in the SS-AD arrangement (177 mL CH 4 /g vs in CSTR vs. 105 mL in SS-AD), the benefits of process operational parameters, i.e. lower energy consumption, smaller reactor volume, digestate amount generated and simpler configuration, may compensate the somewhat lower yield. Copyright © 2017 The Authors. Published by Elsevier Ltd.. All rights reserved.

Life Cycle Assessment of high ligno-cellulosic biomass pyrolysis coupled with anaerobic digestion.

Science.gov (United States)

Righi, Serena; Bandini, Vittoria; Marazza, Diego; Baioli, Filippo; Torri, Cristian; Contin, Andrea

2016-07-01

A Life Cycle Assessment is conducted on pyrolysis coupled to anaerobic digestion to treat corn stovers and to obtain bioenergy and biochar. The analysis takes into account the feedstock treatment process, the fate of products and the indirect effects due to crop residue removal. The biochar is considered to be used as solid fuel for coal power plants or as soil conditioner. All results are compared with a corresponding fossil-fuel-based scenario. It is shown that the proposed system always enables relevant primary energy savings of non-renewable sources and a strong reduction of greenhouse gases emissions without worsening the abiotic resources depletion. Conversely, the study points out that the use of corn stovers for mulch is critical when considering acidification and eutrophication impacts. Therefore, removal of corn stovers from the fields must be planned carefully. Copyright © 2016. Published by Elsevier Ltd.

Cost Effective Bioethanol via Acid Pretreatment of Corn Stover, Saccharification, and Conversion via a Novel Fermentation Organism: Cooperative Research and Development Final Report, CRADA Number: CRD-12-485

Energy Technology Data Exchange (ETDEWEB)

Dowe, N.

2014-05-01

This research program will convert acid pretreated corn stover to sugars at the National Renewable Energy Laboratory (NREL) and then transfer these sugars to Honda R&D and its partner the Green Earth Institute (GEI) for conversion to ethanol via a novel fermentation organism. In phase one, NREL will adapt its pretreatment and saccharification process to the unique attributes of this organism, and Honda R&D/GEI will increase the sugar conversion rate as well as the yield and titer of the resulting ethanol. In later phases, NREL, Honda R&D, and GEI will work together at NREL to optimize and scale-up to pilot-scale the Honda R&D/GEI bioethanol production process. The final stage will be to undertake a pilot-scale test at NREL of the optimized bioethanol conversion process.

Phytotoxicity assessment on corn stover biochar, derived from fast pyrolysis, based on seed germination, early growth, and potential plant cell damage.

Science.gov (United States)

Li, Yang; Shen, Fei; Guo, Haiyan; Wang, Zhanghong; Yang, Gang; Wang, Lilin; Zhang, Yanzong; Zeng, Yongmei; Deng, Shihuai

2015-06-01

The potential phytotoxicity of water extractable toxicants in a typical corn stover biochar, the product of fast pyrolysis, was investigated using an aqueous biochar extract on a soil-less bioassay with tomato plants. The biochar dosage of 0.0-16.0 g beaker(-1) resulted in an inverted U-shaped dose-response relationship between biochar doasage and seed germination/seedling growth. This indicated that tomato growth was slightly stimulated by low dosages of biochar and inhibited with higher dosages of biochar. Additionally, antioxidant enzyme activities in the roots and leaves were enhanced at lower dosages, but rapidly decreased with higher dosages of biochar. With the increased dosages of biochar, the malondialdehyde content in the roots and leaves increased, in addition with the observed morphology of necrotic root cells, suggesting that serious damage to tomato seedlings occurred. EC50 of root length inhibition occurred with biochar dosages of 9.2 g beaker(-1) (3.5th day) and 16.7 g beaker(-1) (11th day) (equivalent to 82.8 and 150.3 t ha(-1), respectively), which implied that toxicity to the early growth of tomato can potentially be alleviated as the plant grows.

Polylactide-based renewable green composites from agricultural residues and their hybrids.

Science.gov (United States)

Nyambo, Calistor; Mohanty, Amar K; Misra, Manjusri

2010-06-14

Agricultural natural fibers like jute, kenaf, sisal, flax, and industrial hemp have been extensively studied in green composites. The continuous supply of biofibers in high volumes to automotive part makers has raised concerns. Because extrusion followed by injection molding drastically reduces the aspect ratio of biofibers, the mechanical performance of injection molded agricultural residue and agricultural fiber-based composites are comparable. Here, the use of inexpensive agricultural residues and their hybrids that are 8-10 times cheaper than agricultural fibers is demonstrated to be a better way of getting sustainable materials with better performance. Green renewable composites from polylactide (PLA), agricultural residues (wheat straw, corn stover, soy stalks, and their hybrids) were successfully prepared through twin-screw extrusion, followed by injection molding. The effect on mechanical properties of varying the wheat straw amount from 10 to 40 wt % in PLA-wheat straw composites was studied. Tensile moduli were compared with theoretical calculations from the rule of mixture (ROM). Combination of agricultural residues as hybrids is proved to reduce the supply chain concerns for injection molded green composites. Densities of the green composites were found to be lower than those of conventional glass fiber composites.

Gasoline, diesel, and ethanol biofuels from grasses and plants

National Research Council Canada - National Science Library

Gupta, Ram B; Demirbas, Ayhan

2010-01-01

...-generation biofuels obtained from nonfood biomass, such as forest residue, agricultural residue, switchgrass, corn stover, waste wood, and municipal solid wastes. Various technologies are discussed, including cellulosic ethanol, biomass gasification, synthesis of diesel and gasoline, biocrude by hydrothermal liquefaction, bio-oil by fast pyrolysis, and the...

Evaluation of certain crop residues for carbohydrate and protein fractions by cornell net carbohydrate and protein system

Directory of Open Access Journals (Sweden)

Venkateswarulu Swarna

2015-06-01

Full Text Available Four locally available crop residues viz., jowar stover (JS, maize stover (MS, red gram straw (RGS and black gram straw (BGS were evaluated for carbohydrate and protein fractions using Cornell Net Carbohydrate and Protein (CNCP system. Lignin (% NDF was higher in legume straws as compared to cereal stovers while Non-structural carbohydrates (NSC (% DM followed the reverse trend. The carbohydrate fractions A and B1 were higher in BGS while B2 was higher in MS as compared to other crop residues. The unavailable cell wall fraction (C was higher in legume straws when compared to cereal stovers. Among protein fractions, B1 was higher in legume straws when compared to cereal stovers while B2 was higher in cereal stovers as compared to legume straws. Fraction B3 largely, bypass protein was highest in MS as compared to other crop residues. Acid detergent insoluble crude protein (ADICP (% CP or unavailable protein fraction C was lowest in MS and highest in BGS. It is concluded that MS is superior in nutritional value for feeding ruminants as compared to other crop residues.

Development of a system for characterizing biomass quality of lignocellulosic feedstocks for biochemical conversion

Science.gov (United States)

Murphy, Patrick Thomas

The purpose of this research was twofold: (i) to develop a system for screening lignocellulosic biomass feedstocks for biochemical conversion to biofuels and (ii) to evaluate brown midrib corn stover as feedstock for ethanol production. In the first study (Chapter 2), we investigated the potential of corn stover from bm1-4 hybrids for increased ethanol production and reduced pretreatment intensity compared to corn stover from the isogenic normal hybrid. Corn stover from hybrid W64A X A619 and respective isogenic bm hybrids was pretreated by aqueous ammonia steeping using ammonium hydroxide concentrations from 0 to 30%, by weight, and the resulting residues underwent simultaneous saccharification and cofermentation (SSCF) to ethanol. Dry matter (DM) digested by SSCF increased with increasing ammonium hydroxide concentration across all genotypes (P>0.0001) from 277 g kg-1 DM in the control to 439 g kg-1 DM in the 30% ammonium hydroxide pretreatment. The bm corn stover materials averaged 373 g kg-1 DM of DM digested by SSCF compared with 335 g kg-1 DM for the normal corn stover (Pdetergent fiber (NDF) as a cell-wall isolation procedure, and (iii) elimination of the fermentation organism in the SSCF procedures used to determine biochemically available carbohydrates. The original and the HTP assay methods were compared using corn cobs, hybrid poplar, kenaf, and switchgrass. Biochemically available carbohydrates increased with the HTP methods in the corn cobs, hybrid poplar, and switchgrass, but remained the same in the kenaf. Total available carbohydrates increased and unavailable carbohydrates decreased with the HTP methods in the corn cobs and switchgrass and remained the same in the hybrid poplar and kenaf. There were no differences in total carbohydrates (CT) between the two methods. The final study evaluated the variability of biomass quality parameters in a set of corn stover samples, and developed calibration equations for determining parameter values using near

Ammonia, Total Reduced Sulfides, and Greenhouse Gases of Pine Chip and Corn Stover Bedding Packs.

Science.gov (United States)

Spiehs, Mindy J; Brown-Brandl, Tami M; Parker, David B; Miller, Daniel N; Berry, Elaine D; Wells, James E

2016-03-01

Bedding materials may affect air quality in livestock facilities. Our objective in this study was to compare headspace concentrations of ammonia (NH), total reduced sulfides (TRS), carbon dioxide (CO), methane (CH), and nitrous oxide (NO) when pine wood chips ( spp.) and corn stover ( L.) were mixed in various ratios (0, 10, 20, 30, 40, 60, 80, and 100% pine chips) and used as bedding with manure. Air samples were collected from the headspace of laboratory-scaled bedded manure packs weekly for 42 d. Ammonia concentrations were highest for bedded packs containing 0, 10, and 20% pine chips (equivalent to 501.7, 502.3, and 502.3 mg m, respectively) in the bedding mixture and were lowest when at least 80% pine chips were used as bedding (447.3 and 431.0 mg m, respectively for 80 and 100% pine chip bedding). The highest NH concentrations were observed at Day 28. The highest concentration of TRS was observed when 100% pine chips were used as bedding (11.4 µg m), with high concentrations occurring between Days 7 and 14, and again at Day 35. Greenhouse gases were largely unaffected by bedding material but CH and CO concentrations increased as the bedded packs aged and NO concentrations were highly variable throughout the incubation. We conclude that a mixture of bedding material that contains 30 to 40% pine chips may be the ideal combination to reduce both NH and TRS emissions. All gas concentrations increased as the bedded packs aged, suggesting that frequent cleaning of facilities would improve air quality in the barn, regardless of bedding materials used. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Effect of commercial processing procedures on 14C-LINDANE residues in corn oil

International Nuclear Information System (INIS)

Soliman, S.M.

2006-01-01

At blooming, maize plants were sprayed twice, 23 days apart, at a dose of 22 mg equivalent to 5 μCi/ plant. At post harvest, maize seeds had a radioactivity corresponding to 0.36% of the applied dose. The insecticide residues in crude oil, cake and methanolic extract were amounted to 8 % and 60 % 5 % , respectively, of original residues inside the seeds.The 14 C-activity in the crude oil could be reduced by commercial processes locally used for refining. The refined oil had a residue level of about 0.7 ppm mainly in the form of unchanged lindane in addition to a number of chloro phenols as main metabolites. Refining of corn oil fortified with 14 C-lindane led to a high reduction of 14 C-lindane (88%). The refined oil contained a residue consisting lindane and its chloro phenols

Pyrolysis of agricultural biomass residues: Comparative study of corn cob, wheat straw, rice straw and rice husk.

Science.gov (United States)

Biswas, Bijoy; Pandey, Nidhi; Bisht, Yashasvi; Singh, Rawel; Kumar, Jitendra; Bhaskar, Thallada

2017-08-01

Pyrolysis studies on conventional biomass were carried out in fixed bed reactor at different temperatures 300, 350, 400 and 450°C. Agricultural residues such as corn cob, wheat straw, rice straw and rice husk showed that the optimum temperatures for these residues are 450, 400, 400 and 450°C respectively. The maximum bio-oil yield in case of corn cob, wheat straw, rice straw and rice husk are 47.3, 36.7, 28.4 and 38.1wt% respectively. The effects of pyrolysis temperature and biomass type on the yield and composition of pyrolysis products were investigated. All bio-oils contents were mainly composed of oxygenated hydrocarbons. The higher area percentages of phenolic compounds were observed in the corn cob bio-oil than other bio-oils. From FT-IR and 1 H NMR spectra showed a high percentage of aliphatic functional groups for all bio-oils and distribution of products is different due to differences in the composition of agricultural biomass. Copyright © 2017 Elsevier Ltd. All rights reserved.

Process analysis and optimization of simultaneous saccharification and co-fermentation of ethylenediamine-pretreated corn stover for ethanol production.

Science.gov (United States)

Qin, Lei; Zhao, Xiong; Li, Wen-Chao; Zhu, Jia-Qing; Liu, Li; Li, Bing-Zhi; Yuan, Ying-Jin

2018-01-01

Improving ethanol concentration and reducing enzyme dosage are main challenges in bioethanol refinery from lignocellulosic biomass. Ethylenediamine (EDA) pretreatment is a novel method to improve enzymatic digestibility of lignocellulose. In this study, simultaneous saccharification and co-fermentation (SSCF) process using EDA-pretreated corn stover was analyzed and optimized to verify the constraint factors on ethanol production. Highest ethanol concentration was achieved with the following optimized SSCF conditions at 6% glucan loading: 12-h pre-hydrolysis, 34 °C, pH 5.4, and inoculum size of 5 g dry cell/L. As glucan loading increased from 6 to 9%, ethanol concentration increased from 33.8 to 48.0 g/L, while ethanol yield reduced by 7%. Mass balance of SSCF showed that the reduction of ethanol yield with the increasing solid loading was mainly due to the decrease of glucan enzymatic conversion and xylose metabolism of the strain. Tween 20 and BSA increased ethanol concentration through enhancing enzymatic efficiency. The solid-recycled SSCF process reduced enzyme dosage by 40% (from 20 to 12 mg protein/g glucan) to achieve the similar ethanol concentration (~ 40 g/L) comparing to conventional SSCF. Here, we established an efficient SSCF procedure using EDA-pretreated biomass. Glucose enzymatic yield and yeast viability were regarded as the key factors affecting ethanol production at high solid loading. The extensive analysis of SSCF would be constructive to overcome the bottlenecks and improve ethanol production in cellulosic ethanol refinery.

Lignocellulose degradation and enzyme production by Irpex lacteus CD2 during solid-state fermentation of corn stover.

Science.gov (United States)

Xu, Chunyan; Ma, Fuying; Zhang, Xiaoyu

2009-11-01

The white rot fungus Irpex lacteus CD2 was incubated on corn stover under solid-state fermentation conditions for different durations, from 5 days up to 120 days. Lignocellulose component loss, enzyme production and Fe3+-reducing activity were studied. The average weight loss ranged from 1.7% to 60.5% during the period of 5-120 days. In contrast to lignin, hemicellulose and cellulose were degraded during the initial time period. After 15 days, 63.0% of hemicellulose was degraded. Cellulose was degraded the most during the first 10 days, and 17.2% was degraded after 10 days. Lignin was significantly degraded and modified, with acid insoluble lignin loss being nearly 80% after 60 days. That weight loss, which was lower than the total component loss, indicated that not all of the lost lignocellulose was converted to carbon dioxide and water, which was indicated by the increase in soluble reducing sugars and acid soluble lignin. Filter paper activity, which corresponds to total cellulase activity, peaked at day 5 and remained at a high level from 40 to 60 days. High hemicellulase activity appeared after 30 days. No ligninases activity was detected during the incipient stage of lignin removal and only low lignin peroxidase activity was detected after 25 days. Apparently, neither of the enzymatic peaks coincided well with the highest amount of component loss. Fe3+-reducing activity could be detected during all the decay periods, which might play an important role in lignin biodegradation by I. lacteus CD2.

Best management practices: Managing cropping systems for soil protection and bioenergy production

Science.gov (United States)

Interest in renewable alternatives to fossil fuels has increased. Crop residue such as corn stover or wheat straw can be used for bioenergy including a substitution for natural gas or coal. Harvesting crop residue needs to be managed to protect the soil and future soil productivity. The amount of bi...

Simultaneous saccharification and cofermentation of lignocellulosic residues from commercial furfural production and corn kernels using different nutrient media

Directory of Open Access Journals (Sweden)

Cristhian Carrasco

2011-07-01

Full Text Available Abstract Background As the supply of starch grain and sugar cane, currently the main feedstocks for bioethanol production, become limited, lignocelluloses will be sought as alternative materials for bioethanol production. Production of cellulosic ethanol is still cost-inefficient because of the low final ethanol concentration and the addition of nutrients. We report the use of simultaneous saccharification and cofermentation (SSCF of lignocellulosic residues from commercial furfural production (furfural residue, FR and corn kernels to compare different nutritional media. The final ethanol concentration, yield, number of live yeast cells, and yeast-cell death ratio were investigated to evaluate the effectiveness of integrating cellulosic and starch ethanol. Results Both the ethanol yield and number of live yeast cells increased with increasing corn-kernel concentration, whereas the yeast-cell death ratio decreased in SSCF of FR and corn kernels. An ethanol concentration of 73.1 g/L at 120 h, which corresponded to a 101.1% ethanol yield based on FR cellulose and corn starch, was obtained in SSCF of 7.5% FR and 14.5% corn kernels with mineral-salt medium. SSCF could simultaneously convert cellulose into ethanol from both corn kernels and FR, and SSCF ethanol yield was similar between the organic and mineral-salt media. Conclusions Starch ethanol promotes cellulosic ethanol by providing important nutrients for fermentative organisms, and in turn cellulosic ethanol promotes starch ethanol by providing cellulosic enzymes that convert the cellulosic polysaccharides in starch materials into additional ethanol. It is feasible to produce ethanol in SSCF of FR and corn kernels with mineral-salt medium. It would be cost-efficient to produce ethanol in SSCF of high concentrations of water-insoluble solids of lignocellulosic materials and corn kernels. Compared with prehydrolysis and fed-batch strategy using lignocellulosic materials, addition of starch

40 CFR 180.185 - DCPA; tolerances for residues.

Science.gov (United States)

2010-07-01

... 5.0 Watermelon 1.0 (b) Section 18 emergency exemptions. [Reserved] (c) Tolerances with regional...: Commodity Parts per million Basil, dried leaves 20.0 Basil, fresh leaves 5.0 Bean, dry 2.0 Bean, mung, seed... husks removed 0.05 Corn, sweet, stover 0.4 Cotton, undelinted seed 0.2 Cucumber 1.0 Dill 5.0 Eggplant 1...

Effect of tillage and crop residue management on nematode densities on corn.

Science.gov (United States)

McSorley, R; Gallaher, R N

1994-12-01

Effects of winter cover crop management on nematode densities associated with a subsequent corn (Zea mays) crop were examined in five sites in north Florida. Two sites had received winter cover crops of lupine (Lupinus angustifolius), and one site each had rye (Secale cereale), hairy vetch (Vicia villosa), and crimson clover (Trifolium incarnatum). In each site, five different management regimes were compared: 1) conventional tillage after the cover crop was removed for forage; 2) conventional tillage with the cover crop retained as green manure; 3) no-till with the cover crop mowed and used as a mulch; 4) no-till with the cover crop removed as forage; and 5) fallow. Sites were sampled at corn planting and harvest for estimates of initial (Pi) and final (Pf) nematode population densities, respectively. Whether the cover crop was removed as forage or retained as green manure or mulch had no effect (P > 0.10) on population densities of any plant-parasitic nematode before or after corn at any site. Differences between conventional-till and no-till treatments were significant (P cover crop residues had little consistent effect on nematodes, and these practices should be considered based on agronomic benefits rather than for nematode management.

Conditioning of dilute-acid pretreated corn stover hydrolysate liquors by treatment with lime or ammonium hydroxide to improve conversion of sugars to ethanol.

Science.gov (United States)

Jennings, Edward W; Schell, Daniel J

2011-01-01

Dilute-acid pretreatment of lignocellulosic biomass enhances the ability of enzymes to hydrolyze cellulose to glucose, but produces many toxic compounds that inhibit fermentation of sugars to ethanol. The objective of this study was to compare the effectiveness of treating hydrolysate liquor with Ca(OH)2 and NH4OH for improving ethanol yields. Corn stover was pretreated in a pilot-scale reactor and then the liquor fraction (hydrolysate) was extracted and treated with various amounts of Ca(OH)2 or NH4OH at several temperatures. Glucose and xylose in the treated liquor were fermented to ethanol using a glucose-xylose fermenting bacteria, Zymomonas mobilis 8b. Sugar losses up to 10% occurred during treatment with Ca(OH)2, but these losses were two to fourfold lower with NH4OH treatment. Ethanol yields for NH4OH-treated hydrolysate were 33% greater than those achieved in Ca(OH)2-treated hydrolysate and pH adjustment to either 6.0 or 8.5 with NH4OH prior to fermentation produced equivalent ethanol yields. Copyright © 2010 Elsevier Ltd. All rights reserved.

75 FR 9596 - Notice of Filing of a Pesticide Petition for Residues of a Aspergillus flavus AF36 on Corn Food...

Science.gov (United States)

2010-03-03

... ENVIRONMENTAL PROTECTION AGENCY [EPA-HQ-OPP-2010-0111; FRL-8811-2] Notice of Filing of a Pesticide Petition for Residues of a Aspergillus flavus AF36 on Corn Food/Feed Commodities AGENCY: Environmental... for residues of the antifungal [[Page 9598

Nutrient and carbohydrate partitioning in sorghum stover

International Nuclear Information System (INIS)

Powell, J.M.; Hons, F.M.; McBee, G.G.

1991-01-01

Sorghum [Sorghum bicolor (L.) Moench] stover has been demonstrated to be a potential biomass energy source. Complete aboveground crop removal, however, can result in soil degradation. Differential dry matter, nutrient, and carbohydrate partitioning by sorghum cultivars may allow management strategies that return certain parts to the field while removing other portions for alternative uses, such as energy production. A field study was conducted to determine N,P,K, nonstructural carbohydrate, cellulose hemicellulose, and lignin distributions in stover of three diverse sorghum cultivars of differing harvest indices. Determinations were based on total vegetative biomass; total blades; total stalks; and upper middle, and lower blades and stalks. Concentrations of N and P were higher in blades than stalks and generally declines from upper to lower stover parts. Large carbohydrate and lignin concentration differences were observed on the basis of cultivar and stover part. Greater nutrient partitioning to the upper third of the intermediate and forage-type sorghum stovers was observed as compared to the conventional grain cultivar. Stover carbohydrates for all cultivars were mainly contained in the lower two-thirds of the stalk fraction. A system was proposed for returning upper stover portion to soil, while removing remaining portions for alternative uses

Legumes and forage species sole or intercropped with corn in soybean-corn succession in midwestern Brazil Espécies leguminosas e forrageiras, solteiras ou consorciadas com milho, na sucessão soja-milho no centro-oeste do Brasil

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Gessí Ceccon

2013-02-01

Full Text Available The feasibility of no-tillage in the Cerrado (Savanna-like vegetation of Brazil depends on the production of sufficient above-ground crop residue, which can be increased by corn-forage intercropping. This study evaluated how above-ground crop residue production and yields of soybean and late-season corn in a soybean-corn rotation were influenced by the following crops in the year before soybean: corn (Zea mays L. intercropped with Brachiaria (Urochloa brizantha cv. Marandu, B. decumbens cv. Basilisk, B. ruziziensis, cv. comum., Panicummaximum cv. Tanzânia, sunn hemp (Crotalaria juncea L., pigeon pea [Cajanus cajan (L. Millsp]; sole corn, forage sorghum [Sorghum bicolor (L. Moench (cv. Santa Elisa], and ruzi grass. In March 2005, corn and forage species were planted in alternate rows spaced 0.90 m apart, and sole forage species were planted in rows spaced 0.45 m apart. In October 2005, the forages were killed with glyphosate and soybean was planted. After the soybean harvest in March 2006, sole late-season corn was planted in the entire experimental area. Corn grain and stover yields were unaffected by intercropping. Above-ground crop residue was greater when corn was intercropped with Tanzania grass (10.7 Mg ha-1, Marandu (10.1 Mg ha-1, and Ruzi Grass (9.8 Mg ha-1 than when corn was not intercropped (4.0 Mg ha-1. The intercropped treatments increased the percentage of soil surface covered with crop residue. Soybean and corn grain yields were higher after sole ruzi grass and intercropped ruzi grass than after other crops. The intercropping corn with Brachiaria spp. and corn with Panicum spp. increases above-ground crop residue production and maintains nutrients in the soil without reducing late-season corn yield and the viability of no-till in the midwestern region of Brazil.A viabilidade do plantio direto no Cerrado brasileiro depende da produção adequada de palha das culturas, que pode ser aumentada pela consorciação de milho (Zea mays L

Conversion of Corn Stover Hydrolysates to Acids: Comparison Between Clostridium carboxidivorans P7 and Microbial Communities Developed from Lake Sediment and an Anaerobic Digester

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiaowen [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Tucker, Melvin P [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Xia, Chunjie [Southern Illinois University; Kumar, Aditi [Carbondale Community High School; Liang, Yanna [Southern Illinois University

2017-01-18

Anaerobic fermentation is an environmentally sustainable technology for converting a variety of feedstocks to biofuels and bioproducts. Considering the complex nature of lignocellulosic hydrolysates, we aimed to investigate product formation from corn stover hydrolysates by using microbial communities under anaerobic conditions. A community developed from lake sediment was able to produce lactic acid from only glucose in the raw or overlimed hydrolysates. Another community from an anaerobic digester, however, was capable of using all hexose and pentose sugars in the raw and undetoxified hydrolysates and released lactic acid at 26.76 g/L. A pure acetogen, Clostridium carboxidivorans P7, was able to grow on the raw and overlimed hydrolysates, too. But the consumption of sugars was minimal and the total released acid concentrations were less than 2 g/L. Next generation sequencing of the enriched community derived from the anaerobic digester revealed the presence of Lactobacillus strains. The predominant species were Lactobacillus parafarraginis (72.6%) and L. buchneri (13.4%). Product titer from using this enriched community can be further enhanced by cultivating at fed-batch or continuous fermentation modes. Results from this study widened the door for producing valuable products from lignocellulosic feedstocks through using mixed cultures.

Fuel-cycle assessment of selected bioethanol production

International Nuclear Information System (INIS)

Wu, M.; Wang, M.; Hong, H.

2007-01-01

A large amount of corn stover is available in the U.S. corn belt for the potential production of cellulosic bioethanol when the production technology becomes commercially ready. In fact, because corn stover is already available, it could serve as a starting point for producing cellulosic ethanol as a transportation fuel to help reduce the nation's demand for petroleum oil. Using the data available on the collection and transportation of corn stover and on the production of cellulosic ethanol, we have added the corn stover-to-ethanol pathway in the GREET model, a fuel-cycle model developed at Argonne National Laboratory. We then analyzed the life-cycle energy use and emission impacts of corn stover-derived fuel ethanol for use as E85 in flexible fuel vehicles (FFVs). The analysis included fertilizer manufacturing, corn farming, farming machinery manufacturing, stover collection and transportation, ethanol production, ethanol transportation, and ethanol use in light-duty vehicles (LDVs). Energy consumption of petroleum oil and fossil energy, emissions of greenhouse gases (carbon dioxide [CO 2 ], nitrous oxide [N 2 O], and methane [CH 4 ]), and emissions of criteria pollutants (carbon monoxide [CO], volatile organic compounds [VOCs], nitrogen oxide [NO x ], sulfur oxide [SO x ], and particulate matter with diameters smaller than 10 micrometers [PM 10 ]) during the fuel cycle were estimated. Scenarios of ethanol from corn grain, corn stover, and other cellulosic feedstocks were then compared with petroleum reformulated gasoline (RFG). Results showed that FFVs fueled with corn stover ethanol blends offer substantial energy savings (94-95%) relative to those fueled with RFG. For each Btu of corn stover ethanol produced and used, 0.09 Btu of fossil fuel is required. The cellulosic ethanol pathway avoids 86-89% of greenhouse gas emissions. Unlike the life cycle of corn grain-based ethanol, in which the ethanol plant consumes most of the fossil fuel, farming consumes most

Fuel-cycle assessment of selected bioethanol production.

Energy Technology Data Exchange (ETDEWEB)

Wu, M.; Wang, M.; Hong, H.; Energy Systems

2007-01-31

A large amount of corn stover is available in the U.S. corn belt for the potential production of cellulosic bioethanol when the production technology becomes commercially ready. In fact, because corn stover is already available, it could serve as a starting point for producing cellulosic ethanol as a transportation fuel to help reduce the nation's demand for petroleum oil. Using the data available on the collection and transportation of corn stover and on the production of cellulosic ethanol, we have added the corn stover-to-ethanol pathway in the GREET model, a fuel-cycle model developed at Argonne National Laboratory. We then analyzed the life-cycle energy use and emission impacts of corn stover-derived fuel ethanol for use as E85 in flexible fuel vehicles (FFVs). The analysis included fertilizer manufacturing, corn farming, farming machinery manufacturing, stover collection and transportation, ethanol production, ethanol transportation, and ethanol use in light-duty vehicles (LDVs). Energy consumption of petroleum oil and fossil energy, emissions of greenhouse gases (carbon dioxide [CO{sub 2}], nitrous oxide [N{sub 2}O], and methane [CH{sub 4}]), and emissions of criteria pollutants (carbon monoxide [CO], volatile organic compounds [VOCs], nitrogen oxide [NO{sub x}], sulfur oxide [SO{sub x}], and particulate matter with diameters smaller than 10 micrometers [PM{sub 10}]) during the fuel cycle were estimated. Scenarios of ethanol from corn grain, corn stover, and other cellulosic feedstocks were then compared with petroleum reformulated gasoline (RFG). Results showed that FFVs fueled with corn stover ethanol blends offer substantial energy savings (94-95%) relative to those fueled with RFG. For each Btu of corn stover ethanol produced and used, 0.09 Btu of fossil fuel is required. The cellulosic ethanol pathway avoids 86-89% of greenhouse gas emissions. Unlike the life cycle of corn grain-based ethanol, in which the ethanol plant consumes most of the fossil

Understanding the synergistic effect and the main factors influencing the enzymatic hydrolyzability of corn stover at low enzyme loading by hydrothermal and/or ultrafine grinding pretreatment.

Science.gov (United States)

Zhang, Haiyan; Li, Junbao; Huang, Guangqun; Yang, Zengling; Han, Lujia

2018-05-26

A thorough assessment of the microstructural changes and synergistic effects of hydrothermal and/or ultrafine grinding pretreatment on the subsequent enzymatic hydrolysis of corn stover was performed in this study. The mechanism of pretreatment was elucidated by characterizing the particle size, specific surface area (SSA), pore volume (PV), average pore size, cellulose crystallinity (CrI) and surface morphology of the pretreated samples. In addition, the underlying relationships between the structural parameters and final glucose yields were elucidated, and the relative significance of the factors influencing enzymatic hydrolyzability were assessed by principal component analysis (PCA). Hydrothermal pretreatment at a lower temperature (170 °C) combined with ultrafine grinding achieved a high glucose yield (80.36%) at a low enzyme loading (5 filter paper unit (FPU)/g substrate) which is favorable. The relative significance of structural parameters in enzymatic hydrolyzability was SSA > PV > average pore size > CrI/cellulose > particle size. PV and SSA exhibited logarithmic correlations with the final enzymatic hydrolysis yield. Copyright © 2018 Elsevier Ltd. All rights reserved.

Bioethanol production: an integrated process of low substrate loading hydrolysis-high sugars liquid fermentation and solid state fermentation of enzymatic hydrolysis residue.

Science.gov (United States)

Chu, Qiulu; Li, Xin; Ma, Bin; Xu, Yong; Ouyang, Jia; Zhu, Junjun; Yu, Shiyuan; Yong, Qiang

2012-11-01

An integrated process of enzymatic hydrolysis and fermentation was investigated for high ethanol production. The combination of enzymatic hydrolysis at low substrate loading, liquid fermentation of high sugars concentration and solid state fermentation of enzymatic hydrolysis residue was beneficial for conversion of steam explosion pretreated corn stover to ethanol. The results suggested that low substrate loading hydrolysis caused a high enzymatic hydrolysis yield; the liquid fermentation of about 200g/L glucose by Saccharomyces cerevisiae provided a high ethanol concentration which could significantly decrease cost of the subsequent ethanol distillation. A solid state fermentation of enzymatic hydrolysis residue was combined, which was available to enhance ethanol production and cellulose-to-ethanol conversion. The results of solid state fermentation demonstrated that the solid state fermentation process accompanied by simultaneous saccharification and fermentation. Copyright © 2012 Elsevier Ltd. All rights reserved.

Effect of crop sequence and crop residues on soil C, soil N and yield of maize

International Nuclear Information System (INIS)

Shafi, M.; Bakht, J.; Attaullah; Khan, M.A.

2010-01-01

Improved management of nitrogen (N) in low N soils is critical for increased soil productivity and crop sustainability. The objective of the present study was to evaluate the effects of residues incorporation, residues retention on soil surface as mulch, fertilizer N and legumes in crop rotation on soil fertility and yield of maize (Zea may L.). Fertilizer N was applied to maize at the rate of 160 kg ha/sup -1/, and to wheat at the rate of 120 kg ha/sup -1/ or no fertilizer N application. Crop rotation with the sequence of maize after wheat (Triticum aestivum L.), maize after lentil (Lens culinaris Medic) or wheat after mash bean (Vigna mungo L.) arranged in a split plot design was followed. Post-harvest incorporation of crop residues and residues retention on soil surface as mulch had significantly (p=0.05) affected grain and stover yield during 2004 and 2005. Two years average data revealed that grain yield was increased by 3.31 and 6.72% due to mulch and residues incorporation. Similarly, stover yield was also enhanced by 5.39 and 10.27% due to the same treatment respectively. Mulch and residues incorporation also improved stover N uptake by 2.23 and 6.58%, respectively. Total soil N and organic matter was non significantly (p=0.05) increased by 5.63 and 2.38% due to mulch and 4.13, 7.75% because of crop residues incorporation in the soil. Maize grain and stover yield responded significantly (p=0.05) to the previous legume (lentil) crop when compared with the previous cereal crop (wheat). The treatment of lentil - maize(+N), on the average, increased grain yield of maize by 15.35%, stover yield by 16.84%, total soil N by 10.31% and organic matter by 10.17%. Similarly, fertilizer N applied to the previous wheat showed carry over effect on grain yield (6.82%) and stover yield (11.37%) of the following maize crop. The present study suggested that retention of residues on soil surface as mulch, incorporation of residues in soil and legume (lentil - maize) rotation

Kinetic characterization for hemicellulose hydrolysis of corn stover in a dilute acid cycle spray flow-through reactor at moderate conditions

International Nuclear Information System (INIS)

Jin, Qiang; Zhang, Hongman; Yan, Lishi; Qu, Liang; Huang, He

2011-01-01

The kinetic characterization of hemicellulose hydrolysis of corn stover was investigated using a new reactor of dilute acid cycle spray flow-through (DCF) pretreatment. The primary purpose was to obtain kinetic data for hemicellulose hydrolysis with sulfuric acid concentrations (10-30 kg m -3 ) at relatively low temperatures (90-100 o C). A simplified kinetic model was used to describe its performance at moderate conditions. The results indicate that the rates of xylose formation and degradation are sensitive to flow rate, temperature and acid concentration. Moreover, the kinetic data of hemicellulose hydrolysis fit a first-order reaction model and the experimental data with actual acid concentration after accounting for the neutralization effect of the substrates at different temperatures. Over 90% of the xylose monomer yield and below 5.5% of degradation product (furfural) yield were observed in this reactor. Kinetic constants for hemicellulose hydrolysis models were analyzed by an Arrhenius-type equation, and the activation energy of xylose formation were 111.6 kJ mol -1 , and 95.7 kJ mol -1 for xylose degradation, respectively. -- Highlights: → Investigating a novel pretreatment reactor of dilute acid cycle spray flow-through. → Xylose yield is sensitive to flow rate, temperature and acid concentration. → Obtaining relatively higher xylose monomer yield and lower fermentation inhibitor. → Lumping hemicellulose and xylan oligmers together in the model is a valid way. → The kinetic model as a guide for reactor design, and operation strategy optimization.

The Food Safety of Livestock Products (Meatball, Corned Beef, Beef Burger and Sausage Studied from Heavy Metal Residues Contamination

Directory of Open Access Journals (Sweden)

E Harlia

2010-01-01

Full Text Available The aims of animal husbandry improvements are to increase both the quality and the quantity of livestock production and to ensure the safety of the product. It is necessarry for consumers to pay attention to the food safety of livestock product because it is related to human's health. The research was conducted to determine the food safety of livestock product condition by detecting heavy metal residues on several food products from livestock like meatball, corned beef, burger’s beef, and sausages. This research was explored by using survey's method and purposive technique sampling, then the resulted data were descriptively analyzed. The observed variables were heavy metal contents such as Plumbum (Pb and Cadmium (Cd in which being measured by using AAS (Atomic Absorption Spectrophotometri . The result showed that in general, heavy metal residue of Pb from several livestock products (meatball, corned beef, beef burger, and sausages were smaller than Maximum Residue Limit (MRL, while the Cd’s residue was partly over the MRL concentration, therefore further action has to be taken as it affects the human's health. (Animal Production 12(1: 50-54 (2010 Key words : food safety, MRL, heavy metal Pb, Cd.

40 CFR 180.213 - Simazine; tolerances for residues.

Science.gov (United States)

2010-07-01

....25 Corn, sweet, stover 0.25 Cranberry 0.25 Currant 0.25 Egg 0.03 Goat, meat 0.03 Goat, meat byproducts 0.03 Grape 0.20 Grapefruit 0.25 Hazelnut 0.20 Horse, meat 0.03 Horse, meat byproducts 0.03 Lemon 0... Apple 0.20 Avocado 0.20 Blackberry 0.20 Blueberry 0.20 Cattle, meat 0.03 Cattle, meat byproducts 0.03...

Effect of process variables on the density and durability of the pellets made from high moisture corn stover

Energy Technology Data Exchange (ETDEWEB)

Jaya Shankar Tumuluru

2014-03-01

A flat die pellet mill was used to understand the effect of high levels of feedstock moisture content in the range of 28–38% (w.b.), with die rotational speeds of 40–60 Hz, and preheating temperatures of 30–110 °C on the pelleting characteristics of 4.8 mm screen size ground corn stover using an 8 mm pellet die. The physical properties of the pelletised biomass studied are: (a) pellet moisture content, (b) unit, bulk and tapped density, and (c) durability. Pelletisation experiments were conducted based on central composite design. Analysis of variance (ANOVA) indicated that feedstock moisture content influenced all of the physical properties at P < 0.001. Pellet moisture content decreased with increase in preheating temperature to about 110 °C and decreasing the feedstock moisture content to about 28% (w.b.). Response surface models developed for quality attributes with respect to process variables has adequately described the process with coefficient of determination (R2) values of >0.88. The other pellet quality attributes such as unit, bulk, tapped density, were maximised at feedstock moisture content of 30–33% (w.b.), die speeds of >50 Hz and preheating temperature of >90 °C. In case of durability a medium moisture content of 33–34% (w.b.) and preheating temperatures of >70 °C and higher die speeds >50 Hz resulted in high durable pellets. It can be concluded from the present study that feedstock moisture content, followed by preheating, and die rotational speed are the interacting process variables influencing pellet moisture content, unit, bulk and tapped density and durability.

Evaluating residues from batai trees (Paraserianthes falcataria) as alternative sources of nitrogen for grain corn (zeas mays l.) in the humid tropics

International Nuclear Information System (INIS)

Zaharah, A.R.; Chintu, R.; Ghizan, S.

2002-01-01

The use of chemical fertilizers for mitigating N deficiency is unsustainable in many tropical areas because of economic constraints and possible deleterious effects on environmental quality. Although organic inputs such as green manures and litter from legumes have shown some potential for improving soil N status, the synchrony of N release from these residues with crop demand needs to be seriously addressed. The potential of above- and below-ground residues of Batai (Paraserianthes falcataria) to improve soil N availability and uptake by corn in an Ultisol (Bungor series) was evaluated under field and controlled conditions. The effect of residue quality on the kinetics of N release and accumulation in the soil was studied in field and laboratory incubation studies, whilst N uptake by grain corn was quantified using direct and indirect 1 5 N isotope labeling techniques. Treatments consist of fresh leaves, roots and 1:1 mixture of roots and leaves of Batai. Residue quality in terms of lignin + polyphenol-to-N ratio, and N mineralization was in the order roots 3 -N leaching occurred between 30 and 60 days after treatment (DAT). Significant amounts of Ca, Mg and K were also leached beyond 20 cm after 60 days. Both 15 N-labeling methods showed that N recovery in corn was much higher in the root than the leaf treatments. However, integrating Batai residues with an inorganic N source could be a more effective management strategy for improving N use efficiency and mitigating soil acidity. (Author)

Effects of Plant Residues in Two Types of Soil Texture on Soil characteristics and corn (Zea mays L. NS640 Yield in a Reduced -Tillage cropping System

Directory of Open Access Journals (Sweden)

E Hesami

2018-05-01

Full Text Available Introduction The impact of agronomy on the subsequent product in rotational cropping systems depends on factors such as plant type, duration of crop growth, soil moisture content, tillage type, irrigation method, the amount of nitrogen fertilizer, quantity and quality of returned crop residues to the soil. Prior cultivated crops improve the next crop yield by causing different conditions (nitrogen availability, organic matter and volume of available water in soil. This study was conducted due to importance of corn cultivation in Khuzestan and necessity of increasing the soil organic matter, moisture conservation and in the other hand the lack of sufficient information about the relationship between soil texture, type of preparatory crop in low-tillage condition and some soil characteristics and corn growth habits. The purpose of this experiment was to evaluate the effect of residue of preparatory crops in low plowing condition in two soil types on corn yield and some soil characteristics. Materials and Methods This experiment was carried out at Shooshtar city located in Khuzestan province. An experiment was performed by combined analysis in randomized complete block design in two fields and in two consecutive years with four replications. Two kinds of soil texture including: clay loam and clay sand. Five preparatory crops including: broad bean, wheat, canola, cabbage and fallow as control assigned as sub plots. SAS Ver. 9.1 statistical software was used for analysis of variance and comparison of means. Graphs were drawn using MS Excel software. All means were compared by Duncan test at 5% probability level. Results and Discussion The soil texture and the type of preparatory crop influenced the characteristics of the soil and corn grain yield. Returning the broad bean residue into two types of soil caused the highest grain yield of corn 10128.6 and 9547.9 kgha-1, respectively. The control treatment in sandy loam texture had the lowest corn seed

Supplementation with xylanase and β-xylosidase to reduce xylo-oligomer and xylan inhibition of enzymatic hydrolysis of cellulose and pretreated corn stover

Science.gov (United States)

2011-01-01

Background Hemicellulose is often credited with being one of the important physical barriers to enzymatic hydrolysis of cellulose, and acts by blocking enzyme access to the cellulose surface. In addition, our recent research has suggested that hemicelluloses, particularly in the form of xylan and its oligomers, can more strongly inhibit cellulase activity than do glucose and cellobiose. Removal of hemicelluloses or elimination of their negative effects can therefore become especially pivotal to achieving higher cellulose conversion with lower enzyme doses. Results In this study, cellulase was supplemented with xylanase and β-xylosidase to boost conversion of both cellulose and hemicellulose in pretreated biomass through conversion of xylan and xylo-oligomers to the less inhibitory xylose. Although addition of xylanase and β-xylosidase did not necessarily enhance Avicel hydrolysis, glucan conversions increased by 27% and 8% for corn stover pretreated with ammonia fiber expansion (AFEX) and dilute acid, respectively. In addition, adding hemicellulase several hours before adding cellulase was more beneficial than later addition, possibly as a result of a higher adsorption affinity of cellulase and xylanase to xylan than glucan. Conclusions This key finding elucidates a possible mechanism for cellulase inhibition by xylan and xylo-oligomers and emphasizes the need to optimize the enzyme formulation for each pretreated substrate. More research is needed to identify advanced enzyme systems designed to hydrolyze different substrates with maximum overall enzyme efficacy. PMID:21702938

Bioethanol production from corn stover residues. Process design and Life Cycle Assessment; Bioetanolo da resuidui della lavorazione del mais: process design e analisi del ciclo di vita

Energy Technology Data Exchange (ETDEWEB)

De Bari, I; Dinnino, G; Braccio, G [Dipartimento Tecnologie per l' Energia, Fonti Rinnovabili e Risparmio Energetico, ENEA, Centro Ricerche Trisaia, Matera (Italy)

2008-07-01

In this report, the mass and energy balance along with a land-to-wheel Life Cycle Assessment (LCA) is described for a corn stover-to-ethanol industrial process assumed to consist of the main technologies being researched at ENEA TRISAIA: pretreatment by steam explosion and enzymatic hydrolysis. The modelled plant has a processing capacity of 60kt/y (dimensioned on realistic supplying basins of residues in Italy); biomass is pre-treated by acid catalyzed-steam explosion; cellulose and hemicelluloses are hydrolyzed and separately fermented; enzymes are on-site produced. The main target was to minimize the consumption of fresh water, enzymes and energy. The results indicate that the production of 1kg bio ethanol (95.4 wt%) requires 3.5 kg biomass dry matter and produces an energy surplus up to 740 Wh. The main purpose of the LCA analysis was to assess the environmental impact of the entire life cycle from the bio ethanol production up to its end-use as E10 blended gasoline. Boustead Model was used as tool to compile the life cycle inventory. The results obtained and discussed in this reports suffer of some limitations deriving from the following main points: some process yields have been extrapolated according to optimistic development scenarios; the energy and steam recovery could be lower than that projected because of lacks in the real systems; water recycle could be limited by the yeast tolerance toward the potential accumulation of toxic compounds. Nevertheless, the detailed process analysis here provided has its usefulness in: showing the challenging targets (even if they are ambitious) to bet on to make the integrated process feasible; driving the choice of the most suitable technologies to bypass some process bottlenecks. [Italian] Questo rapporto illustra il bilancio di massa e di energia insieme alla valutazione del Ciclo di vita (LCA) per un processo industriale di produzione di bioetanolo da residui di mais costituito dalle principali tecnologie studiate

Utilização do nitrogênio (15N residual de coberturas de solo e da uréia pela cultura do milho Utilization of residual nitrogen (15N from cover crop and urea by corn

Directory of Open Access Journals (Sweden)

Edson Cabral da Silva

2006-12-01

Full Text Available Geralmente, grande parte do N de fertilizantes minerais e de plantas de cobertura de solo não é aproveitada pelo milho no cultivo imediato à aplicação, o qual pode ser absorvido pelas culturas cultivadas subseqüentemente. O objetivo deste trabalho foi avaliar o aproveitamento pelo milho do N residual da uréia, da crotalária (Crotalaria juncea e do milheto (Pennisetum americanum marcados com 15N, aplicados ao milho cultivado em sistema plantio direto, no ano agrícola anterior, num Latossolo Vermelho distroférrico no Cerrado. O estudo foi desenvolvido na fazenda experimental da Faculdade de Engenharia de Ilha Solteira-UNESP, Selvíria (MS, em áreas distintas. O delineamento experimental foi de blocos ao acaso com 15 tratamentos e quatro repetições, aplicados ao milho em 2001/02 e 2002/03. Os tratamentos foram dispostos em esquema fatorial 3 x 5, compreendendo a combinação de três coberturas de solo: crotalária juncea, milheto e vegetação espontânea (pousio, e cinco doses de N-uréia: 0, 30, 80, 130 e 180 kg ha-1. Após a colheita do milho, as duas áreas permaneceram em pousio nas entressafras e, em seguida, cultivadas novamente com milho, safras 2002/03 (experimento 1 e 2003/04 (experimento 2, utilizando adubação similar em todas as parcelas, para distinguir o efeito do N residual. O aproveitamento médio do N residual da parte aérea do milheto e da crotalária pelo milho foi inferior a 3,5 e 3 %, respectivamente, da quantidade inicial. A quantidade de N residual da uréia absorvida pelo milho aumentou de forma quadrática, no experimento 1, e linear, no experimento 2, em relação à dose de N aplicada, sendo o aproveitamento desta inferior a 3 %. As coberturas de solo não influenciaram o aproveitamento pelo milho do N residual da uréia, e vice-versa.The majority of N from mineral fertilizers and cover crops is usually not used by the very next corn crop, but can be absorbed by follow-up crops. The objective of this

Tillage and residue effects on rainfed wheat and corn production in the Semi-Arid Regions of Northern China

NARCIS (Netherlands)

Wang, X.B.; Hoogmoed, W.B.; Perdok, U.D.; Cai, D.X.

2003-01-01

Field studies on tillage and residue management for spring corn were conducted at two sites, in Tunliu (1987-1990), and Shouyang (1992-1995) counties of Shanxi province in the semihumid arid regions of northern China. This paper discusses the effects of different fall tillage (winter fallow tillage)

Physical and sensory properties of corn flakes with added dry residue of wild oregano distillation

Directory of Open Access Journals (Sweden)

Košutić Milenko

2016-01-01

Full Text Available According to the modern nutritionist opinions, cereal products such as flakes and snacks are the most common foods in the daily diet. Extrusion technology makes it possible to apply different sources of ingredients for the enrichment of cereal-based flakes or snack products. Substances with strong antioxidant properties such as wild oregano have a positive impact on human health. Therefore, they attract the attention of scientists, consumers and food industry experts. This paper investigates the effects of the simultaneous addition of dry residue from wild oregano distillation (0.5 g / 100g of sample and 1 g / 100g of sample, on the physical-textural and color properties of corn flakes in order to create a new product with improved nutritional properties. The addition of dry residue of wild oregano positively influenced physical characteristics (decreased bulk density 30.2 %, increased expansion rate 44.9 %, as well as texture hardness and the work of compression, 38.1 % and 40.3 %, respectively. Also, oregano significantly changed the color of flakes. Tukey’s HSD test showed statistically significant differences between most of the mean values of physical-textural, color and sensory attributes in the oregano-added corn flakes compared to the control sample. Principal component analysis has been applied to classify the samples according to differences in the studied parameters. The data pointed out that investigated corn flakes with the addition of wild oregano are new food products with good physical-textural and sensory properties due to a higher level of antioxidant activity. Moreover, it may contribute to the valorization of edible industrial waste in food production. [Projekat Ministarstva nauke Republike Srbije, br. III 46005 i br. TR 31027

Effect of pretreatment severity on accumulation of major degradation products from dilute acid pretreated corn stover and subsequent inhibition of enzymatic hydrolysis of cellulose.

Science.gov (United States)

Um, Byung-Hwan; van Walsum, G Peter

2012-09-01

The concept of reaction severity, which combines residence time and temperature, is often used in the pulp and paper and biorefining industries. The influence of corn stover pretreatment severity on yield of sugar and major degradation products and subsequent effects on enzymatic cellulose hydrolysis was investigated. The pretreatment residence time and temperature, combined into the severity factor (Log R(o)), were varied with constant acid concentration. With increasing severity, increasing concentrations of furfural and 5-hydroxymethylfurfural (5-HMF) coincided with decreasing yields of oligosaccharides. With further increase in severity factor, the concentrations of furans decreased, while the formation of formic acid and lactic acid increased. For example, from severity 3.87 to 4.32, xylose decreased from 6.39 to 5.26 mg/mL, while furfural increased from 1.04 to 1.33 mg/mL; as the severity was further increased to 4.42, furfural diminished to 1.23 mg/mL as formate rose from 0.62 to 1.83 mg/mL. The effects of dilute acid hydrolyzate, acetic acid, and lignin, in particular, on enzymatic hydrolysis were investigated with a rapid microassay method. The microplate method gave considerable time and cost savings compared to the traditional assay protocol, and it is applicable to a broad range of lignocellulosic substrates.

Efeito residual do lodo de esgoto na produtividade do milho safrinha Residual effect of sewage sludge on off-season corn yield

Directory of Open Access Journals (Sweden)

Graziela Moraes de Cesare Barbosa

2007-06-01

Full Text Available Das opções de disposição final do lodo de esgoto, a reciclagem agrícola tem sido uma das mais utilizadas em diversos países desenvolvidos, sendo considerada a forma mais adequada em termos técnicos, econômicos e ambientais. Este trabalho teve por objetivo avaliar o efeito residual do lodo de esgoto na produtividade do milho safrinha, após dois anos de aplicação consecutiva desse resíduo em um Latossolo Vermelho eutroférrico. O experimento foi realizado em campo, em delineamento em blocos ao acaso com três repetições, e os tratamentos foram os seguintes: testemunha e adubações com lodo de esgoto nas doses de 6, 12, 24 e 36 t ha-1 (peso de matéria seca. Houve efeito residual do uso do lodo de esgoto caleado na produtividade de milho safrinha; a dose de 36 t ha-1 foi estatisticamente superior às doses de 6 e 12 t ha-1.Among the possibilities of final disposal of sewage sludge, agricultural recycling has become one of the most widely used in several developed countries, and is considered the most appropriate in technical, economical and environmental terms. This study aimed at evaluating the sewage sludge residual effect on off-season corn yield on an Eutroferric Red Latossol (Oxisol. The field experiment was in a randomized block design with three replications, with treatments consisting of increasing doses of sewage sludge (0, 6, 12, 24 and 36 t ha-1, on a dry weight basis, applied in the two previous cropping seasons.. The residual effect of the application of lime-stabilized sewage sludge increased the yield of off-season corn; the grain yield under a rate of 36 t ha-1 was statistically higher than those under 6 and 12 t ha-1.

40 CFR 180.431 - Clopyralid; tolerances for residues.

Science.gov (United States)

2010-07-01

....0 Milk 0.2 Mustard greens 5.0 Mustard, seed 3.0 Oat, forage 9.0 Oat, grain 3.0 Oat, groats/rolled... Brassica, head and stem, subgroup 5A 2.0 Bushberry subgroup 13-07B 0.50 Canola, meal 6.0 Canola, seed 3.0... 1.0 Corn, sweet, stover 10.0 Crambe, seed 3.0 Cranberry 4.0 Egg 0.1 Flax, meal 6.0 Flax, seed 3.0...

An evaluation of dilute acid and ammonia fiber explosion pretreatment for cellulosic ethanol production.

Science.gov (United States)

Mathew, Anil Kuruvilla; Parameshwaran, Binod; Sukumaran, Rajeev Kumar; Pandey, Ashok

2016-01-01

The challenge associated with cellulosic ethanol production is maximizing sugar yield at low cost. Current research is being focused to develop a pretreatment method to overcome biomass recalcitrance in an efficient way. This review is focused on two major pretreatments: dilute acid (DA) and ammonia fiber explosion (AFEX) pretreatment of corn stover and how these pretreatment cause morphological and chemical changes to corn stover in order to overcome the biomass recalcitrance. This review highlights the key differences of these two pretreatments based on compositional analysis, cellulose and its crystallinity, morphological changes, structural changes to lignin, enzymatic reactivity and enzyme adsorption onto pretreated solids and finally cellulosic ethanol production from the hydrolysate of DA and AFEX treated corn stover. Each stage of the process, AFEX pretreated corn stover was superior to DA treated corn stover. Copyright © 2015 Elsevier Ltd. All rights reserved.

Engineering and two-stage evolution of a lignocellulosic hydrolysate-tolerant Saccharomyces cerevisiae strain for anaerobic fermentation of xylose from AFEX pretreated corn stover.

Directory of Open Access Journals (Sweden)

Lucas S Parreiras

Full Text Available The inability of the yeast Saccharomyces cerevisiae to ferment xylose effectively under anaerobic conditions is a major barrier to economical production of lignocellulosic biofuels. Although genetic approaches have enabled engineering of S. cerevisiae to convert xylose efficiently into ethanol in defined lab medium, few strains are able to ferment xylose from lignocellulosic hydrolysates in the absence of oxygen. This limited xylose conversion is believed to result from small molecules generated during biomass pretreatment and hydrolysis, which induce cellular stress and impair metabolism. Here, we describe the development of a xylose-fermenting S. cerevisiae strain with tolerance to a range of pretreated and hydrolyzed lignocellulose, including Ammonia Fiber Expansion (AFEX-pretreated corn stover hydrolysate (ACSH. We genetically engineered a hydrolysate-resistant yeast strain with bacterial xylose isomerase and then applied two separate stages of aerobic and anaerobic directed evolution. The emergent S. cerevisiae strain rapidly converted xylose from lab medium and ACSH to ethanol under strict anaerobic conditions. Metabolomic, genetic and biochemical analyses suggested that a missense mutation in GRE3, which was acquired during the anaerobic evolution, contributed toward improved xylose conversion by reducing intracellular production of xylitol, an inhibitor of xylose isomerase. These results validate our combinatorial approach, which utilized phenotypic strain selection, rational engineering and directed evolution for the generation of a robust S. cerevisiae strain with the ability to ferment xylose anaerobically from ACSH.

Supplementation with xylanase and β-xylosidase to reduce xylo-oligomer and xylan inhibition of enzymatic hydrolysis of cellulose and pretreated corn stover

Directory of Open Access Journals (Sweden)

Qing Qing

2011-06-01

Full Text Available Abstract Background Hemicellulose is often credited with being one of the important physical barriers to enzymatic hydrolysis of cellulose, and acts by blocking enzyme access to the cellulose surface. In addition, our recent research has suggested that hemicelluloses, particularly in the form of xylan and its oligomers, can more strongly inhibit cellulase activity than do glucose and cellobiose. Removal of hemicelluloses or elimination of their negative effects can therefore become especially pivotal to achieving higher cellulose conversion with lower enzyme doses. Results In this study, cellulase was supplemented with xylanase and β-xylosidase to boost conversion of both cellulose and hemicellulose in pretreated biomass through conversion of xylan and xylo-oligomers to the less inhibitory xylose. Although addition of xylanase and β-xylosidase did not necessarily enhance Avicel hydrolysis, glucan conversions increased by 27% and 8% for corn stover pretreated with ammonia fiber expansion (AFEX and dilute acid, respectively. In addition, adding hemicellulase several hours before adding cellulase was more beneficial than later addition, possibly as a result of a higher adsorption affinity of cellulase and xylanase to xylan than glucan. Conclusions This key finding elucidates a possible mechanism for cellulase inhibition by xylan and xylo-oligomers and emphasizes the need to optimize the enzyme formulation for each pretreated substrate. More research is needed to identify advanced enzyme systems designed to hydrolyze different substrates with maximum overall enzyme efficacy.

Applying life-cycle assessment to low carbon fuel standards-How allocation choices influence carbon intensity for renewable transportation fuels

International Nuclear Information System (INIS)

Kaufman, Andrew S.; Meier, Paul J.; Sinistore, Julie C.; Reinemann, Douglas J.

2010-01-01

The Energy Independence and Security Act (EISA) of 2007 requires life-cycle assessment (LCA) for quantifying greenhouse gas emissions (GHGs) from expanded U.S. biofuel production. To qualify under the Renewable Fuel Standard, cellulosic ethanol and new corn ethanol must demonstrate 60% and 20% lower emissions than petroleum fuels, respectively. A combined corn-grain and corn-stover ethanol system could potentially satisfy a major portion of renewable fuel production goals. This work examines multiple LCA allocation procedures for a hypothetical system producing ethanol from both corn grain and corn stover. Allocation choice is known to strongly influence GHG emission results for corn-ethanol. Stover-derived ethanol production further complicates allocation practices because additional products result from the same corn production system. This study measures the carbon intensity of ethanol fuels against EISA limits using multiple allocation approaches. Allocation decisions are shown to be paramount. Under varying approaches, carbon intensity for corn ethanol was 36-79% that of gasoline, while carbon intensity for stover-derived ethanol was -10% to 44% that of gasoline. Producing corn-stover ethanol dramatically reduced carbon intensity for corn-grain ethanol, because substantially more ethanol is produced with only minor increases in emissions. Regulatory considerations for applying LCA are discussed.

Lignin from hydrothermally pretreated grass biomass retards enzymatic cellulose degradation by acting as a physical barrier rather than by inducing nonproductive adsorption of enzymes

DEFF Research Database (Denmark)

Djajadi, Demi T.; Jensen, Mads M.; Oliveira, Marlene

2018-01-01

-rich residues (LRRs) were prepared via extensive enzymatic cellulose degradation of corn stover (Zea mays subsp. mays L.), Miscanthus × giganteus stalks (MS) and wheat straw (Triticum aestivum L.) (WS) samples that each had been hydrothermally pretreated at three severity factors (log R0) of 3.65, 3.83 and 3...

Life-cycle analysis of bio-based aviation fuels.

Science.gov (United States)

Han, Jeongwoo; Elgowainy, Amgad; Cai, Hao; Wang, Michael Q

2013-12-01

Well-to-wake (WTWa) analysis of bio-based aviation fuels, including hydroprocessed renewable jet (HRJ) from various oil seeds, Fischer-Tropsch jet (FTJ) from corn-stover and co-feeding of coal and corn-stover, and pyrolysis jet from corn stover, is conducted and compared with petroleum jet. WTWa GHG emission reductions relative to petroleum jet can be 41-63% for HRJ, 68-76% for pyrolysis jet and 89% for FTJ from corn stover. The HRJ production stage dominates WTWa GHG emissions from HRJ pathways. The differences in GHG emissions from HRJ production stage among considered feedstocks are much smaller than those from fertilizer use and N2O emissions related to feedstock collection stage. Sensitivity analyses on FTJ production from coal and corn-stover are also conducted, showing the importance of biomass share in the feedstock, carbon capture and sequestration options, and overall efficiency. For both HRJ and FTJ, co-product handling methods have significant impacts on WTWa results. Copyright © 2013 Elsevier Ltd. All rights reserved.

Corn fiber hulls as a food additive or animal feed

Science.gov (United States)

Abbas, Charles; Beery, Kyle E.; Cecava, Michael J.; Doane, Perry H.

2010-12-21

The present invention provides a novel animal feed or food additive that may be made from thermochemically hydrolyzed, solvent-extracted corn fiber hulls. The animal feed or food additive may be made, for instance, by thermochemically treating corn fiber hulls to hydrolyze and solubilize the hemicellulose and starch present in the corn fiber hulls to oligosaccharides. The residue may be extracted with a solvent to separate the oil from the corn fiber, leaving a solid residue that may be prepared, for instance by aggolmerating, and sold as a food additive or an animal feed.

75 FR 33190 - Trifloxystrobin; Pesticide Tolerances

Science.gov (United States)

2010-06-11

..., fat and meat byproduct of cattle, goats, horses, and sheep tolerances to 0.1 ppm. The reasons for... byproducts; corn, field, forage; corn, sweet, forage; corn, sweet, stover; goat, fat; goat, meat; goat, meat..., forage 7.0 * * * * * Corn, sweet, stover 4.0 * * * * * Goat, fat 0.1 Goat, meat 0.1 Goat, meat byproducts...

Cellulase retention and sugar removal by membrane ultrafiltration during lignocellulosic biomass hydrolysis.

Science.gov (United States)

Knutsen, Jeffrey S; Davis, Robert H

2004-01-01

Technologies suitable for the separation and reuse of cellulase enzymes during the enzymatic saccharification of pretreated corn stover are investigated to examine the economic and technical viability of processes that promote cellulase reuse while removing inhibitory reaction products such as glucose and cellobiose. The simplest and most suitable separation is a filter with relatively large pores on the order of 20-25 mm that retains residual corn stover solids while passing reaction products such as glucose and cellobiose to form a sugar stream for a variety of end uses. Such a simple separation is effective because cellulase remains bound to the residual solids. Ultrafiltration using 50-kDa polyethersulfone membranes to recover cellulase enzymes in solution was shown not to enhance further the saccharification rate or overall conversion. Instead, it appears that the necessary cellulase enzymes, including beta-glucosidase, are tightly bound to the substrate; when fresh corn stover is contacted with highly washed residual solids, without the addition of fresh enzymes, glucose is generated at a high rate. When filtration was applied multiple times, the concentration of inhibitory reaction products such as glucose and cellobiose was reduced from 70 to 10 g/L. However, an enhanced saccharification performance was not observed, most likely because the concentration of the inhibitory products remained too high. Further reduction in the product concentration was not investigated, because it would make the reaction unnecessarily complex and result in a product stream that is much too dilute to be useful. Finally, an economic analysis shows that reuse of cellulase can reduce glucose production costs, especially when the enzyme price is high. The most economic performance is shown to occur when the cellulase enzyme is reused and a small amount of fresh enzyme is added after each separation step to replace lost or deactivated enzyme.

A case study of agricultural residue availability and cost for a cellulosic ethanol conversion facility in the Henan province of China

Energy Technology Data Exchange (ETDEWEB)

Webb, Erin [ORNL; Wu, Yun [ORNL

2012-05-01

A preliminary analysis of the availability and cost of corn stover and wheat straw for the area surrounding a demonstration biorefinery in the Henan Province of China was performed as a case study of potential cooperative analyses of bioenergy feedstocks between researchers and industry in the US and China. Though limited in scope, the purpose of this analysis is to provide insight into some of the issues and challenges of estimating feedstock availability in China and how this relates to analyses of feedstocks in the U.S. Completing this analysis also highlighted the importance of improving communication between U.S. researchers and Chinese collaborators. Understanding the units and terms used in the data provided by Tianguan proved to be a significant challenge. This was further complicated by language barriers between collaborators in the U.S. and China. The Tianguan demonstration biorefinery has a current capacity of 3k tons (1 million gallons) of cellulosic ethanol per year with plans to scale up to 10k tons (3.34 million gallons) per year. Using data provided by Tianguan staff in summer of 2011, the costs and availability of corn stover and wheat straw were estimated. Currently, there are sufficient volumes of wheat straw and corn stover that are considered 'waste' and would likely be available for bioenergy in the 20-km (12-mile) region surrounding the demonstration biorefinery at a low cost. However, as the industry grows, competition for feedstock will grow and prices are likely to rise as producers demand additional compensation to fully recover costs.

Comparison of different liquid anaerobic digestion effluents as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover

International Nuclear Information System (INIS)

Xu Fuqing; Shi Jian; Lv Wen; Yu Zhongtang; Li Yebo

2013-01-01

Highlights: ► Compared methane production of solid AD inoculated with different effluents. ► Food waste effluent (FWE) had the largest population of acetoclastic methanogens. ► Solid AD inoculated with FWE produced the highest methane yield at F/E ratio of 4. ► Dairy waste effluent (DWE) was rich of cellulolytic and xylanolytic bacteria. ► Solid AD inoculated with DWE produced the highest methane yield at F/E ratio of 2. - Abstract: Effluents from three liquid anaerobic digesters, fed with municipal sewage sludge, food waste, or dairy waste, were evaluated as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover in mesophilic reactors. Three feedstock-to-effluent (F/E) ratios (i.e., 2, 4, and 6) were tested for each effluent. At an F/E ratio of 2, the reactor inoculated by dairy waste effluent achieved the highest methane yield of 238.5 L/kgVS feed , while at an F/E ratio of 4, the reactor inoculated by food waste effluent achieved the highest methane yield of 199.6 L/kgVS feed . The microbial population and chemical composition of the three effluents were substantially different. Food waste effluent had the largest population of acetoclastic methanogens, while dairy waste effluent had the largest populations of cellulolytic and xylanolytic bacteria. Dairy waste also had the highest C/N ratio of 8.5 and the highest alkalinity of 19.3 g CaCO 3 /kg. The performance of solid-state batch anaerobic digestion reactors was closely related to the microbial status in the liquid anaerobic digestion effluents.

Comparison of different liquid anaerobic digestion effluents as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover

Energy Technology Data Exchange (ETDEWEB)

Xu Fuqing; Shi Jian [Department of Food, Agricultural and Biological Engineering, Ohio State University, Ohio Agricultural Research and Development Center, 1680 Madison Ave., Wooster, OH 44691 (United States); Lv Wen; Yu Zhongtang [Department of Animal Sciences, Ohio State University, Columbus, OH 43210 (United States); Li Yebo, E-mail: li.851@osu.edu [Department of Food, Agricultural and Biological Engineering, Ohio State University, Ohio Agricultural Research and Development Center, 1680 Madison Ave., Wooster, OH 44691 (United States)

2013-01-15

Highlights: Black-Right-Pointing-Pointer Compared methane production of solid AD inoculated with different effluents. Black-Right-Pointing-Pointer Food waste effluent (FWE) had the largest population of acetoclastic methanogens. Black-Right-Pointing-Pointer Solid AD inoculated with FWE produced the highest methane yield at F/E ratio of 4. Black-Right-Pointing-Pointer Dairy waste effluent (DWE) was rich of cellulolytic and xylanolytic bacteria. Black-Right-Pointing-Pointer Solid AD inoculated with DWE produced the highest methane yield at F/E ratio of 2. - Abstract: Effluents from three liquid anaerobic digesters, fed with municipal sewage sludge, food waste, or dairy waste, were evaluated as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover in mesophilic reactors. Three feedstock-to-effluent (F/E) ratios (i.e., 2, 4, and 6) were tested for each effluent. At an F/E ratio of 2, the reactor inoculated by dairy waste effluent achieved the highest methane yield of 238.5 L/kgVS{sub feed}, while at an F/E ratio of 4, the reactor inoculated by food waste effluent achieved the highest methane yield of 199.6 L/kgVS{sub feed}. The microbial population and chemical composition of the three effluents were substantially different. Food waste effluent had the largest population of acetoclastic methanogens, while dairy waste effluent had the largest populations of cellulolytic and xylanolytic bacteria. Dairy waste also had the highest C/N ratio of 8.5 and the highest alkalinity of 19.3 g CaCO{sub 3}/kg. The performance of solid-state batch anaerobic digestion reactors was closely related to the microbial status in the liquid anaerobic digestion effluents.

Metabolism and Residues of 2,4-Dichlorophenoxyacetic Acid in DAS-40278-9 Maize (Zea mays) Transformed with Aryloxyalkanoate Dioxygenase-1 Gene.

Science.gov (United States)

Zhou, Xiao; Rotondaro, Sandra L; Ma, Mingming; Rosser, Steve W; Olberding, Ed L; Wendelburg, Brian M; Adelfinskaya, Yelena A; Balcer, Jesse L; Blewett, T Craig; Clements, Bruce

2016-10-12

DAS-40278-9 maize, which is developed by Dow AgroSciences, has been genetically modified to express the aryloxyalkanoate dioxygenase-1 (AAD-1) protein and is tolerant to phenoxy auxin herbicides, such as 2,4-dichlorophenoxyacetic acid (2,4-D). To understand the metabolic route and residue distribution of 2,4-D in DAS-40278-9 maize, a metabolism study was conducted with 14 C-radiolabeled 2,4-D applied at the maximum seasonal rate. Plants were grown in boxes outdoors. Forage and mature grain, cobs, and stover were collected for analysis. The metabolism study showed that 2,4-D was metabolized to 2,4-dichlorophenol (2,4-DCP), which was then rapidly conjugated with glucose. Field-scale residue studies with 2,4-D applied at the maximum seasonal rate were conducted at 25 sites in the U.S. and Canada to measure the residues of 2,4-D and free and conjugated 2,4-DCP in mature forage, grain, and stover. Residues of 2,4-D were not detectable in the majority of the grain samples and averaged <1.0 and <1.5 μg/g in forage and stover, respectively. Free plus conjugated 2,4-DCP was not observed in grain and averaged <1.0 μg/g in forage and stover.

Raw materials evaluation and process development studies for conversion of biomass to sugars and ethanol

Energy Technology Data Exchange (ETDEWEB)

Wilke, C.R.; Yang, R.D.; Sciamanna, A.S.; Freitas, R.P.

1978-06-01

A range of cellulosic raw materials in the form of agricultural crop residue was analyzed for chemical composition and assessed for potential yields of sugars through chemical pretreatment and enzymatic hydrolysis of these materials. Corn stover was used as a representative raw material for a preliminary process design and economic assessment of the production of sugars and ethanol. With the process as presently developed, 23 gallons of ethanol can be obtained per ton of corn stover at a processing cost of about $1.80 per gallon exclusive of by-product credits. The analysis shows the cost of ethanol to be highly dependent upon (1) the cost of the biomass, (2) the extent of conversion to glucose, (3) enzyme recovery and production cost and (4) potential utilization of xylose. Significant cost reduction appears possible through further research in these directions.

The greenhouse gas intensity and potential biofuel production capacity of maize stover harvest in the US Midwest

Energy Technology Data Exchange (ETDEWEB)

Jones, Curtis D. [Department of Geographical Sciences, University of Maryland, College Park MD 20742 USA; Zhang, Xuesong [Joint Global Change Research Institute, Pacific Northwest National Laboratory and University of Maryland, College Park MD 20740 USA; Reddy, Ashwan D. [Department of Geographical Sciences, University of Maryland, College Park MD 20742 USA; Robertson, G. Philip [Great Lakes Bioenergy Research Center, Michigan State University, East Lansing MI 48824 USA; W.K. Kellogg Biological Station, Michigan State University, Hickory Corners MI 49060 USA; Department of Plant, Soil and Microbial Sciences, Michigan State University, East Lansing MI 48824 USA; Izaurralde, Roberto César [Department of Geographical Sciences, University of Maryland, College Park MD 20742 USA; Texas A& M AgriLife Research & Extension Center, Temple TX 76502 USA

2017-08-11

Agricultural residues are important sources of feedstock for a cellulosic biofuels industry that is being developed to reduce greenhouse gas emissions and improve energy independence. While the US Midwest has been recognized as key to providing maize stover for meeting near-term cellulosic biofuel production goals, there is uncertainty that such feedstocks can produce biofuels that meet federal cellulosic standards. Here, we conducted extensive site-level calibration of the Environmental Policy Integrated Climate (EPIC) terrestrial ecosystems model and applied the model at high spatial resolution across the US Midwest to improve estimates of the maximum production potential and greenhouse gas emissions expected from continuous maize residue-derived biofuels. A comparison of methodologies for calculating the soil carbon impacts of residue harvesting demonstrates the large impact of study duration, depth of soil considered, and inclusion of litter carbon in soil carbon change calculations on the estimated greenhouse gas intensity of maize stover-derived biofuels. Using the most representative methodology for assessing long-term residue harvesting impacts, we estimate that only 5.3 billion liters per year (bly) of ethanol, or 8.7% of the near-term US cellulosic biofuel demand, could be met under common no-till farming practices. However, appreciably more feedstock becomes available at modestly higher emissions levels, with potential for 89.0 bly of ethanol production meeting US advanced biofuel standards. Adjustments to management practices, such as adding cover crops to no-till management, will be required to produce sufficient quantities of residue meeting the greenhouse gas emission reduction standard for cellulosic biofuels. Considering the rapid increase in residue availability with modest relaxations in GHG reduction level, it is expected that management practices with modest benefits to soil carbon would allow considerable expansion of potential cellulosic

Carbon Calculator for Land Use Change from Biofuels Production (CCLUB). Users' Manual and Technical Documentation

Energy Technology Data Exchange (ETDEWEB)

Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States); Qin, Zhangcai [Argonne National Lab. (ANL), Argonne, IL (United States); Mueller, Steffen [Univ. of Illinois at Chicago, Chicago, IL (United States); Kwon, Ho-young [International Food Policy Research Institute (IFPRI), Washington, DC (United States); Wander, Michelle M. [Univ. of Illinois, Urbana-Champaign, IL (United States); Wang, Michael [Argonne National Lab. (ANL), Argonne, IL (United States)

2014-09-01

The Carbon Calculator for Land Use Change from Biofuels Production (CCLUB) calculates carbon emissions from land use change (LUC) for four different ethanol production pathways including corn grain ethanol and cellulosic ethanol from corn stover, Miscanthus, and switchgrass. This document discusses the version of CCLUB released September 30, 2014 which includes corn and three cellulosic feedstocks: corn stover, Miscanthus, and switchgrass.

Tissue-specific biomass recalcitrance in corn stover pretreated with liquid hot-water: enzymatic hydrolysis (part 1).

Science.gov (United States)

Zeng, Meijuan; Ximenes, Eduardo; Ladisch, Michael R; Mosier, Nathan S; Vermerris, Wilfred; Huang, Chia-Ping; Sherman, Debra M

2012-02-01

Lignin content, composition, distribution as well as cell wall thickness, structures, and type of tissue have a measurable effect on enzymatic hydrolysis of cellulose in lignocellulosic feedstocks. The first part of our work combined compositional analysis, pretreatment and enzyme hydrolysis for fractionated pith, rind, and leaf tissues from a hybrid stay-green corn, in order to identify the role of structural characteristics on enzyme hydrolysis of cell walls. The extent of enzyme hydrolysis follows the sequence rind cellulose to glucose in 24 h in the best cases. Physical fractionation of corn stalks or other C(4) grasses into soft and hard tissue types could reduce cost of cellulose conversion by enabling reduced enzyme loadings to hydrolyze soft tissue, and directing the hard tissue to other uses such as thermal processing, combustion, or recycle to the land from which the corn was harvested. Copyright © 2011 Wiley Periodicals, Inc.

Field performance of a pneumatic row crop planter equipped with active toothed coulter for direct planting of corn in wheat residue

Directory of Open Access Journals (Sweden)

J. Nejadi

2013-04-01

Full Text Available In this research effects of active toothed coulter on planter penetration in semi-dried soils covered with previous wheat (triticum aestivum residue was studied. Therefore, effects of three levels of speed ratio (coulter peripheral speed/tractor forward speed; 1.22, 2, 3 at two previous residue levels (baled and non-baled and two modes of planter attachment (with and without row cleaner on the corn (zea mays planting depth and its uniformity, amount of surface residue, emergence rate index and seed spacings indices were investigated. Results showed that planting depth and its uniformity increased significantly with increasing speed ratio, so that desired planting depth was obtained at speed ratio of 2. The emergence rate index decreased with increase in speed ratio mainly due to increase in seeding depth at higher speed ratios. Miss and precision indices decreased in a significant manner with increase in the speed ratio. Other results showed that planting with row cleaner attachment into baled-out residue plots at speed ratio of 2 resulted in 31% decrease in miss and 30% decrease in precision indices as compared to control (inactive coulter. Quality of feed index at same conditions was 72%, the increase was up to 11% as compared to control. No significant difference was found between speed ratios of 2 and 3 for all the parameters studied. The results suggests that the row crop planter equipped with active toothed coulter and row cleaner attachment can be satisfactorily used for direct corn planting in hard soils covered with previous crop residues.

Well-to-wake analysis of ethanol-to-jet and sugar-to-jet pathways.

Science.gov (United States)

Han, Jeongwoo; Tao, Ling; Wang, Michael

2017-01-01

To reduce the environmental impacts of the aviation sector as air traffic grows steadily, the aviation industry has paid increasing attention to bio-based alternative jet fuels (AJFs), which may provide lower life-cycle petroleum consumption and greenhouse gas (GHG) emissions than petroleum jet fuel. This study presents well-to-wake (WTWa) results for four emerging AJFs: ethanol-to-jet (ETJ) from corn and corn stover, and sugar-to-jet (STJ) from corn stover via both biological and catalytic conversion. For the ETJ pathways, two plant designs were examined: integrated (processing corn or corn stover as feedstock) and distributed (processing ethanol as feedstock). Also, three H 2 options for STJ via catalytic conversion are investigated: external H 2 from natural gas (NG) steam methane reforming (SMR), in situ H 2 , and H 2 from biomass gasification. Results demonstrate that the feedstock is a key factor in the WTWa GHG emissions of ETJ: corn- and corn stover-based ETJ are estimated to produce WTWa GHG emissions that are 16 and 73%, respectively, less than those of petroleum jet. As for the STJ pathways, this study shows that STJ via biological conversion could generate WTWa GHG emissions 59% below those of petroleum jet. STJ via catalytic conversion could reduce the WTWa GHG emissions by 28% with H 2 from NG SMR or 71% with H 2 from biomass gasification than those of petroleum jet. This study also examines the impacts of co-product handling methods, and shows that the WTWa GHG emissions of corn stover-based ETJ, when estimated with a displacement method, are lower by 11 g CO 2 e/MJ than those estimated with an energy allocation method. Corn- and corn stover-based ETJ as well as corn stover-based STJ show potentials to reduce WTWa GHG emissions compared to petroleum jet. Particularly, WTWa GHG emissions of STJ via catalytic conversion depend highly on the hydrogen source. On the other hand, ETJ offers unique opportunities to exploit extensive existing corn ethanol

Amino acid profiles of rumen undegradable protein: a comparison between forages including cereal straws and alfalfa and their respective total mixed rations.

Science.gov (United States)

Wang, B; Jiang, L S; Liu, J X

2018-06-01

Optimizing the amino acid (AA) profile of rumen undegradable protein (RUP) can positively affect the amount of milk protein. This study was conducted to improve knowledge regarding the AA profile of rumen undegradable protein from corn stover, rice straw and alfalfa hay as well as the total mixed ratio diets (TMR) based on one of them as forage source [forage-to-concentrate ratio of 45:55 (30% of corn stover (CS), 30% of rice straw (RS), 23% of alfalfa hay (AH) and dry matter basis)]. The other ingredients in the three TMR diets were similar. The RUP of all the forages and diets was estimated by incubation for 16 hr in the rumen of three ruminally cannulated lactating cows. All residues were corrected for microbial colonization, which was necessary in determining the AA composition of RUP from feed samples using in situ method. Compared with their original AA composition, the AA pattern of forages and forage-based diets changed drastically after rumen exposure. In addition, the extent of ruminal degradation of analysed AA was not constant among the forages. The greatest individual AA degradability of alfalfa hay and corn stover was Pro, but was His of rice straw. A remarkable difference was observed between microbial attachment corrected and uncorrected AA profiles of RUP, except for alfalfa hay and His in the three forages and TMR diets. The ruminal AA degradability of cereal straws was altered compared with alfalfa hay but not for the TMR diets. In summary, the AA composition of forages and TMR-based diets changed significantly after ruminal exposure, indicating that the original AA profiles of the feed cannot represent its AA composition of RUP. The AA profile of RUP and ruminal AA degradability for corn stover and rice straw contributed to missing information in the field. © 2017 Blackwell Verlag GmbH.

FORAGES AND PASTURES SYMPOSIUM: Optimizing the use of fibrous residues in beef and dairy diets.

Science.gov (United States)

Watson, A K; MacDonald, J C; Erickson, G E; Kononoff, P J; Klopfenstein, T J

2015-06-01

Increased corn prices over the past decade have altered land use away from traditional forage in favor of corn. Accordingly, beef and dairy producers have had to adopt nontraditional forage resources into their production systems, many of which have become available as a result of increased corn production. Corn residues have become more available due to increases in corn hectares and yield. The individual plant components (i.e., husk, leaf, and stem) vary in fiber digestibility (NDF digestibility estimates = 40.5, 31.4, and 0.6% ± 0.8 for husk, leaf, and stalk, respectively). Stocking cattle to consume 3.6 kg forage/25.5 kg of grain allows cattle to graze selectively; selection of husks and leaves improves cattle performance. Byproducts of the wet and dry milling industries can be supplemented to calves grazing corn residues to provide protein and energy. Optimal gains were observed when these byproducts were supplemented at approximately 2.5 kg/d to 250-kg growing calves. Gestating beef cows do not require supplemental inputs when grazing corn residue, if stocked appropriately. Alkaline treatment of crop residues improves their feeding value. Concentrations of up to 20% harvested corn residue treated with calcium oxide can be included in finishing diets with an average of 1.3% reduction in G:F when diets contain 40% wet or modified distillers grains. Conversely, when untreated corn residues are included in similar finishing diets, G:F is reduced by 13.4%. Calcium oxide-treated residues included in beef growing diets increases DMI and ADG without significant improvements in G:F. Calcium oxide treatment of corn residues has been evaluated in dairy diets by replacing corn or corn silage with variable results. Efficient use of nontraditional fiber sources, such as corn milling byproducts and corn residue, are critical to the future viability of ruminant animal production.

Effect of Residence Time on Hydrothermal Carbonization of Corn Cob Residual

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Lei Zhang

2015-05-01

Full Text Available Hydrothermal carbonization is a promising technique for conversion of industrial waste into valuable products. Producing hydrochar from corn cob residual (CCR in a cost-effective way is key, from an economic standpoint. For this purpose, the effect of residence time in the range of 0.5 to 6 h was studied under the optimal temperature of 250 °C. Results showed that the higher heating value (HHV of hydrochar increased approximately 40% in comparison to that of the raw material; however, prolonging the residence time beyond 0.5 h had a negligible effect on the HHV increase. Chemical compositions and H/C and O/C ratios of hydrochars revealed a minimal effect of longer residence time. Furthermore, thermogravimetric and derivative thermogravimetric analysis (TG/DTG, Fourier transform infrared spectroscopy (FTIR, and X-ray diffraction (XRD analysis of hydrochars also verified that the pyrolysis behavior and chemical structure of hydrochars with various residence times were similar.

Culture independent PCR: an alternative enzyme discovery strategy

DEFF Research Database (Denmark)

Jacobsen, Jonas; Lydolph, Magnus; Lange, Lene

2005-01-01

Degenerate primers were designed for use in a culture-independent PCR screening of DNA from composite fungal communities, inhabiting residues of corn stovers and leaves. According to similarity searches and alignments amplified clone sequences affiliated with glycosyl hydrolase family 7 and glyco...... the value of culture-independent PCR in microbial diversity studies and could add to development of a new enzyme screening technology....

Carbon Calculator for Land Use Change from Biofuels Production (CCLUB) Users’ Manual and Technical Documentation

Energy Technology Data Exchange (ETDEWEB)

Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Qin, Zhangcai [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Mueller, Steffen [Univ. of Illinois, Chicago, IL (United States). Energy Resources Center; Kwon, Ho-young [International Food Policy Research Institute (IFPRI), Washington, DC (United States); Wander, Michelle M. [Univ. of Illinois at Urbana Champaign, Urbana, IL (United States). Dept. of Natural Resources; Wang, Michael [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division

2016-09-01

The $\\underline{C}$arbon $\\underline{C}$alculator for $\\underline{L}$and $\\underline{U}$se Change from $\\underline{B}$iofuels Production (CCLUB) calculates carbon emissions from land use change (LUC) for four different ethanol production pathways including corn grain ethanol and cellulosic ethanol from corn stover, Miscanthus, and switchgrass. This document discusses the version of CCLUB released September 30, 2014 which includes corn and three cellulosic feedstocks: corn stover, Miscanthus, and switchgrass.

Michelle L. Reed | NREL

Science.gov (United States)

troubleshooting High-throughput procedures In-house and external client training Method development High-pressure Pretreatment of Corn Stover Enables Facile Lignin Extraction," ACS Sustainable Chem. Eng. (2017) " ;Reductive Catalytic Fractionation of Corn Stover Lignin," ACS Sustainable Chem. Eng. (2016) "

Alkaline peroxide pretreatment of corn stover: effects of biomass, peroxide, and enzyme loading and composition on yields of glucose and xylose

Science.gov (United States)

2011-01-01

monomeric Glc yields of 83% or 95%, respectively. Yields of Glc and Xyl after pretreatment at a low hydrogen peroxide loading (0.125 g H2O2/g biomass) could be improved by extending the pretreatment residence time to 48 h and readjusting the pH to 11.5 every 6 h during the pretreatment. A Glc yield of 77% was obtained using a pretreatment of 15% biomass loading, 0.125 g H2O2/g biomass, and 48 h with pH adjustment, followed by digestion with an optimized commercial enzyme mixture at an enzyme loading of 15 mg protein/g glucan. Conclusions Alkaline peroxide is an effective pretreatment for corn stover. Particular advantages are the use of reagents with low environmental impact and avoidance of special reaction chambers. Reasonable yields of monomeric Glc can be obtained at an H2O2 concentration one-quarter of that used in previous AHP research. Additional improvements in the AHP process, such as peroxide stabilization, peroxide recycling, and improved pH control, could lead to further improvements in AHP pretreatment. PMID:21658263

Degradation of cellulosic biomass and its subsequent utilization for the production of chemical feedstocks

Energy Technology Data Exchange (ETDEWEB)

Wang, D.I.C.; Cooney, C.L.; Demain, A.L.; Gomez, R.F.; Sinskey, A.J.

1977-11-01

Progress in studies on the production of reducing sugars and other products by Clostridium thermocellum on cellulosic biomass is reported. The rate of reducing sugar production using corn residue was found to be equal if not greater than on solka floc. Current work is being devoted towards elucidating discrepancies between reducing sugar analysis and high pressure liquid chromatography sugar analysis in order to permit accurate material balances to be completed. Studies are reported in further characterizing the plasmics of C. thermocellum and in the development of protoplasts of the same microorganism. A process and economic analysis for the production of 200 x 10/sup 6/ pounds (90 x 10/sup 6/ kilograms) per year of soluble reducing sugars from corn stover cellulose, using enzymes derived from Clostridium thermocellum was designed. Acrylic acid was produced in resting cell preparation of Clostridium propionicum from both ..beta..-alanine and from propionic acid. Results from the conversion of corn stover hydrolyzates to lactic acid, a precursor to acrylic acid, show that up to 70% of the sugars produced are converted to lactic acid. Efforts are proceeding to improve the conversion yield and carry out the overall conversion of corn stover to acrylic acid in the same fermentor. Results on the production of acetone and butanol by Clostridium acetobutylicum demonstrated the capability of the strain to produce mixed solvents in concentration and conversion similar to that achieved in industrial processes. Various studies on the production of acetic acid by Clostridium thermoaceticum are also reported.

BSA treatment to enhance enzymatic hydrolysis of cellulose in lignin containing substrates.

Science.gov (United States)

Yang, Bin; Wyman, Charles E

2006-07-05

Cellulase and bovine serum albumin (BSA) were added to Avicel cellulose and solids containing 56% cellulose and 28% lignin from dilute sulfuric acid pretreatment of corn stover. Little BSA was adsorbed on Avicel cellulose, while pretreated corn stover solids adsorbed considerable amounts of this protein. On the other hand, cellulase was highly adsorbed on both substrates. Adding a 1% concentration of BSA to dilute acid pretreated corn stover prior to enzyme addition at 15 FPU/g cellulose enhanced filter paper activity in solution by about a factor of 2 and beta-glucosidase activity in solution by about a factor of 14. Overall, these results suggested that BSA treatment reduced adsorption of cellulase and particularly beta-glucosidase on lignin. Of particular note, BSA treatment of pretreated corn stover solids prior to enzymatic hydrolysis increased 72 h glucose yields from about 82% to about 92% at a cellulase loading of 15 FPU/g cellulose or achieved about the same yield at a loading of 7.5 FPU/g cellulose. Similar improvements were also observed for enzymatic hydrolysis of ammonia fiber explosion (AFEX) pretreated corn stover and Douglas fir treated by SO(2) steam explosion and for simultaneous saccharification and fermentation (SSF) of BSA pretreated corn stover. In addition, BSA treatment prior to hydrolysis reduced the need for beta-glucosidase supplementation of SSF. The results are consistent with non-specific competitive, irreversible adsorption of BSA on lignin and identify promising strategies to reduce enzyme requirements for cellulose hydrolysis. (c) 2006 Wiley Periodicals, Inc.

Allelopathic Effects of Four Chickpea Cultivars on Vegetative Growth of Sunflower and Corn under Controlled Conditions

Directory of Open Access Journals (Sweden)

k Hajmohammadnia Ghalibaf

2011-02-01

Full Text Available Abstract In order to study the effects of four chickpea cultivar (Cicer arietinum L. on vegetative growth of sunflower (Helianthus annus and corn (Zea mays, two separate experiments was conducted at Research Greenhouse of Ferdowsi University of Mashhad in 2005. Experiments were done in a factorial arrangement of treatments with two factors based on completely randomized design with 4 replications. Factors included chickpea cultivars (Karag12-60-31, Filip 84-482, Gam, ILC 482, and no residue control and planting date of corn and sunflowers within root residues of chick pea (seeds planted simultaneously, 2 weeks, and 4 weeks after harvesting of chickpea shoots. Seeds of corn and sunflower were planted within root residues of chickpea. Results showed that root residues of chickpea cultivars influenced height and shoot weight of sunflower significantly. The lowest sunflower height was obtained when they were planted within root residues of Flip and ILC cultivars, which decreased 13.7 and 11.1% relative to control, respectively. Planting date of sunflower within root residues of chick pea cultivars had a significant effect on sunflower leaf area, shoot weight, and its root/shoot ratio. So that, lowest leaf area, shoot weight, and also highest root/shoot ratio was obtained in third planting date. Results showed that lowest plant height, leaf area, root weight, shoot weight, and also highest root/shoot ratio of corn (6 weeks after planting was obtained after planting within chickpea cultivars, Gam and ILC. Also the effect of corn planting date was significant. The lowest root and shoot weight, and root/shoot ratio of corn was obtained in the earliest corn planting date. Therefore, corn plants showed more sensitive than sunflower after planting within chickpea cultivars, and the highest inhibitory effects resulted in the earliest corn planting date. Keywords: Pea cultivars, Integrated management, Crop rotation

Rapid optimization of enzyme mixtures for deconstruction of diverse pretreatment/biomass feedstock combinations

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Walton Jonathan D

2010-10-01

Full Text Available Abstract Background Enzymes for plant cell wall deconstruction are a major cost in the production of ethanol from lignocellulosic biomass. The goal of this research was to develop optimized synthetic mixtures of enzymes for multiple pretreatment/substrate combinations using our high-throughput biomass digestion platform, GENPLAT, which combines robotic liquid handling, statistical experimental design and automated Glc and Xyl assays. Proportions of six core fungal enzymes (CBH1, CBH2, EG1, β-glucosidase, a GH10 endo-β1,4-xylanase, and β-xylosidase were optimized at a fixed enzyme loading of 15 mg/g glucan for release of Glc and Xyl from all combinations of five biomass feedstocks (corn stover, switchgrass, Miscanthus, dried distillers' grains plus solubles [DDGS] and poplar subjected to three alkaline pretreatments (AFEX, dilute base [0.25% NaOH] and alkaline peroxide [AP]. A 16-component mixture comprising the core set plus 10 accessory enzymes was optimized for three pretreatment/substrate combinations. Results were compared to the performance of two commercial enzymes (Accellerase 1000 and Spezyme CP at the same protein loadings. Results When analyzed with GENPLAT, corn stover gave the highest yields of Glc with commercial enzymes and with the core set with all pretreatments, whereas corn stover, switchgrass and Miscanthus gave comparable Xyl yields. With commercial enzymes and with the core set, yields of Glc and Xyl were highest for grass stovers pretreated by AP compared to AFEX or dilute base. Corn stover, switchgrass and DDGS pretreated with AFEX and digested with the core set required a higher proportion of endo-β1,4-xylanase (EX3 and a lower proportion of endo-β1,4-glucanase (EG1 compared to the same materials pretreated with dilute base or AP. An optimized enzyme mixture containing 16 components (by addition of α-glucuronidase, a GH11 endoxylanase [EX2], Cel5A, Cel61A, Cip1, Cip2, β-mannanase, amyloglucosidase, �

[Effects of corn and soybean straws returning on CO2 efflux at initial stage in black soil].

Science.gov (United States)

Liu, Si-yi; Zhang, Xiao-ping; Liang, Ai-zhen; Jia, Shu-xia; Zhang, Shi-xiu; Sun, Bing-jie; Chen, Sheng-long; Yang, Xue-ming

2015-08-01

In this study, the CO2 emission characteristics and its relationships with C and N concentration in soil amended with different types of residues were studied by thermostatic incubation method to investigate the decomposition characteristics of different types of residues after adding to the soil and the effect of C, N concentration in residues on carbon sequestration. The results showed that during 61 days incubation, the CO2 efflux rates in the soils added with the different residues changed over time and exhibited an initial decrease, followed by a stable low plateau, and then an increase to a high plateau and finally followed by a decrease. The characteristics of CO2 emissions varied with residues, with the differences mainly occurring in the starting and duration of the high plateau CO2 emission period. The cumulative CO2-C emission was significantly affected by residue type. The cumulative CO2-C emissions from soils amended with corn roots, bottom corn stalks, corn leaves, and soybean leaves (about 160 µmol · g(-1) of soil and residue) were significantly greater than those from soils amended with other residues for the initial 21 days. Except for soybean leaves, the cumulative soil CO2 emissions over the 61 day incubation period from soils amended with soybean residues were higher than that from soil amended with corn residues. There were significant linear relationships between the ratio of cumulative CO2-C emission to residue carbon concentration (CR), and both C/N and nitrogen concentration of residues in the initial 21 days incubation, but not for the entire 61 days incubation. Our study suggested that soil CO2 emission was closely dependent upon the type of residue. Soybean residues decomposed more easily than corn residues. However, the decay rate of soybean residues was slower than that of corn residues at the initial stage of incubation. Soil CO2 emission was significantly affected by the C/N ratios and nitrogen concentrations of crop residues only

Willingness to pay for E85 from corn, switchgrass, and wood residues

Energy Technology Data Exchange (ETDEWEB)

Jensen, Kimberly L.; Clark, Christopher D.; English, Burton C.; Menard, R. Jamey; Skahan, Denise K.; Marra, Adrienne C. [Department of Agricultural Economics, The University of Tennessee, 302 Morgan Hall, Knoxville, TN, 37996 (United States)

2010-11-15

Willingness to pay (WTP) for E85 (automotive fuel blend of 85% ethanol and 15% gasoline) was estimated from a contingent choice exercise contained in a national survey of consumers. The choice exercise included E85 blends from three different feedstock sources (corn grain, switchgrass, and wood wastes) and an E10 blend (10% ethanol and 90% gasoline) with corn grain as the ethanol feedstock. Results from the study indicate willingness to pay a premium for E85 from switchgrass compared with E10 from corn. Concerns about land use for ''food versus fuel'' had a negative impact on WTP for E85 from corn grain, while greater concerns about fuel security relative to the environment had a positive impact. (author)

Willingness to pay for E85 from corn, switchgrass, and wood residues

International Nuclear Information System (INIS)

Jensen, Kimberly L.; Clark, Christopher D.; English, Burton C.; Menard, R. Jamey; Skahan, Denise K.; Marra, Adrienne C.

2010-01-01

Willingness to pay (WTP) for E85 (automotive fuel blend of 85% ethanol and 15% gasoline) was estimated from a contingent choice exercise contained in a national survey of consumers. The choice exercise included E85 blends from three different feedstock sources (corn grain, switchgrass, and wood wastes) and an E10 blend (10% ethanol and 90% gasoline) with corn grain as the ethanol feedstock. Results from the study indicate willingness to pay a premium for E85 from switchgrass compared with E10 from corn. Concerns about land use for ''food versus fuel'' had a negative impact on WTP for E85 from corn grain, while greater concerns about fuel security relative to the environment had a positive impact. (author)

EFFECT OF UREA-MOLASSES BLOCK SUPPLEMENTATION ON NUTRIENT DIGESTIBILITY AND INTAKE OF AMMONIATED MAIZE STOVERS IN COW -CALVES

Directory of Open Access Journals (Sweden)

M. Usman Faizi, M.M. Siddiqui and G. Habib

2004-01-01

Full Text Available An experiment was conducted in a 4x4 Latin square design with four cow-calves {Holstein Friesian, aged' 6-8 months to investigate the effect of supplementing molasses-urea block {MUB to untreated or ammoniated maize stovers on feed intake and in viva digestibility of nutrients. Each period consisted of 10 days adaptation, followed by five days data collection. The four diets were untreated maize stovers {Diet A, untreated maize stovers with MUB {Diet B, ammoniated maize stovers {Diet 'C and ammoniated maize stovers with MUB {Diet D. Daily consumption of maize stovers and total feed by the calves were higher {P< 0.01 on the diets containing ammoniated maize stovers than those containing untreated maize stovers. Ammoniation increased the intake of maize stovers by 61 %. Supplementary feeding of MUB did not change the daily intake of both untreated and ammoniated maize stovers. Calves receiving untreated maize stovers consumed more MUB {P< 0.01 than those given ammoniated maize stovers {496.40 vs 180.20g DM/d. Daily water consumption was affected {P< 0.01 by diets and was lowest on Diet A. Calves receiving ammoniated maize stovers consumed more water than those given untreated maize stovers. MUB increased {P<0.01 the water consumption only on untreated maize stovers. Mean water consumption was 13.93, 15.91, 15.07 and 15.60 lit/d on diet A, B, C and D, respectively. In vivo digestibility of dry matter, organic matter and crude protein were Influenced {P<0.01 by diet composition. I Among the four diets, dry matter digestibility was minimum (P< 0.01 on Diet A and remained the same on diets B, C and D {55.82, 58.02 and 58.14%, respectively. Organic matter and crude protein digestibility were higher in the claves receiving ammoniated maize stovers. Supplementation of MUB increased (P< 0.01 the digestibility of all the three nutrients in untreated maize stovers but did not affect the digestibility of ammoniated maize stovers. The results demonstrated

Optimizing bio-physical conditions and pre-treatment options for breaking lignin barrier of maize stover feed using white rot fungi

Directory of Open Access Journals (Sweden)

Andrew M. Atuhaire

2016-12-01

, therefore, selected as the most ideal fungal species for improving nutritive value of maize stover. Pre-treatment of maize stover with Lactobacillus plantarum and molasses under anaerobic condition for 7 days before inoculation with P. sajor caju resulted into a substrate with the highest (P < 0.05 CP (96.6 g/kg DM, IVDMD (752.3 g/kg DM, IVOMD (687.2 g/kg DM and ME (10.2 MJ/kg DM. However, neutral detergent fiber exclusive of residual ash (NDFom and lignin (sa fractions decreased (P < 0.05 as a result of subjecting maize stover to pre-treatment with L. plantarum and molasses prior to fermentation with P. sajor caju. Therefore, pre-treatment of maize stover with L. plantarum and molasses for 7 days prior to fermentation with P. sajor caju for 14 days in darkness at 25 °C offered the greatest potential for breaking the lignin barrier.

A bio-based ‘green’ process for catalytic adipic acid production from lignocellulosic biomass using cellulose and hemicellulose derived γ-valerolactone

International Nuclear Information System (INIS)

Han, Jeehoon

2016-01-01

Highlights: • A bio-based ‘green’ process for catalytic conversion of corn stover to adipic acid (ADA) is studied. • New separations for effective recovery of biomass derivatives are developed. • Separations are integrated with cellulose/hemicellulose-to-ADA conversions. • Proposed process can compete economically with the current petro-based process. - Abstract: A bio-based ‘green’ process is presented for the catalytic conversion of corn stover to adipic acid (ADA) based on experimental studies. ADA is used for biobased nylon 6.6 manufacturing from lignocellulosics as carbon and energy source. In this process, the cellulose and hemicellulose fractions are catalytically converted to γ-valerolactone (GVL), using cellulose and hemicellulose-derived GVL as a solvent, and subsequently upgrading to ADA. Experimental studies showed maximal carbon yields (biomass-to-GVL: 41% and GVL-to-ADA: 46%) at low concentrations (below 16 wt% solids) using large volumes of GVL solvents while requiring efficient interstage separations and product recovery. This work presents an integrated process, including catalytic conversion and separation subsystems for GVL and ADA production and recovery, and designs a heat exchanger network to satisfy the total energy requirements of the integrated process via combustion of biomass residues (lignin and humins). Finally, an economic analysis shows that 2000 metric tonnes (Mt) per day of corn stover feedstock processing results in a minimum selling price of $633 per Mt if using the best possible parameters.

Bioethanol Fuel Production Concept Study: Topline Report

Energy Technology Data Exchange (ETDEWEB)

Marketing Horizons, Inc.

2001-11-19

The DOE is in the process of developing technologies for converting plant matter other than feed stock, e.g., corn stover, into biofuels. The goal of this research project was to determine what the farming community thinks of ethanol as a fuel source, and specifically what they think of bioethanol produced from corn stover. This project also assessed the image of the DOE and the biofuels program and determined the perceived barriers to ethanol-from-stover production.

Alkaline peroxide pretreatment of corn stover: effects of biomass, peroxide, and enzyme loading and composition on yields of glucose and xylose

Directory of Open Access Journals (Sweden)

Hodge David B

2011-06-01

/g glucan gave monomeric Glc yields of 83% or 95%, respectively. Yields of Glc and Xyl after pretreatment at a low hydrogen peroxide loading (0.125 g H2O2/g biomass could be improved by extending the pretreatment residence time to 48 h and readjusting the pH to 11.5 every 6 h during the pretreatment. A Glc yield of 77% was obtained using a pretreatment of 15% biomass loading, 0.125 g H2O2/g biomass, and 48 h with pH adjustment, followed by digestion with an optimized commercial enzyme mixture at an enzyme loading of 15 mg protein/g glucan. Conclusions Alkaline peroxide is an effective pretreatment for corn stover. Particular advantages are the use of reagents with low environmental impact and avoidance of special reaction chambers. Reasonable yields of monomeric Glc can be obtained at an H2O2 concentration one-quarter of that used in previous AHP research. Additional improvements in the AHP process, such as peroxide stabilization, peroxide recycling, and improved pH control, could lead to further improvements in AHP pretreatment.

Field evidence for the exposure of ground beetles to Cry1Ab from transgenic corn.

Science.gov (United States)

Zwahlen, Claudia; Andow, David A

2005-01-01

Non-target organisms associated with the soil might be adversely affected by exposure to the CrylAb protein from Bacillus thuringiensis (Bt) in transgenic corn (Zea mays L.). To check for such exposure, we used ELISA to test for Cry1Ab in ground beetles collected live from fields with Bt corn residues and Bt corn (Bt/Bt), Bt corn residues and non-Bt crops (Bt/non-Bt), or non-Bt corn residues and non-Bt crops (non-Bt/non-Bt). In fields with Bt corn residues (Bt/Bt and Bt/non-Bt), Cry1Ab was present in all seven species of ground beetles examined (Agonum placidum, Bembidion rupicola, Clivina impressefrons, Cyclotrachelus iowensis, Harpalus pensylvanicus, Poecilus chalcites, and Poecilus lucublandus). For the two most abundant species, P. chalcites and P. lucublandus, the proportion of beetles with Cry1Ab was significantly higher in Bt/Bt fields (0.50-1.0) and Bt/non-Bt fields (0.41-0.50) than in non-Bt/non-Bt fields (0.0). This is the first field evidence that some ground beetle species are exposed to Cry1Ab. The implications of exposure on the performance of these non-target organisms are unclear.

Effects of Formic or Acetic Acid on the Storage Quality of Mixed Air-Dried Corn Stover and Cabbage Waste, and Microbial Community Analysis

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Cong Wang

2018-01-01

Full Text Available A mixture of air-dried corn stover and cabbage waste was ensiled to preserve lignocellulosic biomass for use as biofuel. Furthermore, the effects of different fresh mass fractions (0.3 and 0.6 % of formic or acetic acid on the mixed silage quality were evaluated to guarantee its quality. The application of formic or acetic acid prior to mixing the silage led to higher water-soluble carbohydrate fractions than the negative control, indicating that both acids contributed to preservation of water-soluble carbohydrates during storage for 170 days. The dry matter content was also increased after storage from 90 to 170 days. It was found that the content of neutral and acid detergent fibre, cellulose and holocellulose (the sum of cellulose and hemicellulose in mixed silage treated with formic or acetic acid was significantly lower than that obtained in the negative control. The pH and the ratio of ammoniacal nitrogen to total nitrogen in mixed silage treated with acetic acid also significantly decreased. Furthermore, the addition of formic or acetic acid significantly weakened the fermentation intensity of lactic acid, depending on the ratio of lactic to acetic acid, as well as the ratio of lactic acid to total organic acids. The number of bacterial species and their relative abundance shifted during silage mixing, wherein microbial communities at phylum level mainly consisted of Proteobacteria and Firmicutes. The dominant bacteria were also observed to shift from Lactobacillus and Enterobacter in presilage biomass to Lactobacillus and Paralactobacillus. Specifically, Enterobacter disappeared after 130 days of storage. In conclusion, the addition of a low dose of acetic acid to fresh mass (0.3 % could effectively improve the fermentation quality and is conducive to the preservation of the organic components.

Caracterização de membranas assimétricas de acetato de celulose produzidas a partir do aproveitamento do resíduo da palha de milho para uso em ultrafiltração

Directory of Open Access Journals (Sweden)

Elaine Angélica Mundim Ribeiro

2014-06-01

Full Text Available Cellulose acetates (CA with different degrees of acetylation were synthesized from cellulose extracted from corn stover. Membranes were prepared for the ultrafiltration process with pure polymers and blend form of CA utilizing a dioxane/acetone system. The membranes were characterized according to their transport properties. The blend form materials presented the best results for application in ultrafiltration experiments. M-TAC/DAC (corn stover triacetate and diacetate and M-TAC/DAC-Rho (corn stover triacetate and Rhodia diacetate presented rejection to egg albumin protein of 87.39% and 80.50%, respectively. Thus, MWCO of 45 kDa was determined for these materials.

Corn stover for advanced biofuels – Soil “Lorax” perspectives

Science.gov (United States)

Crop residues serve numerous agroecosystem function. Harvesting these materials must be done in a manner that protects the soil. Soil is the thin layer that stand be us and starvation. Strategies to protect the soil resource to balance current and future societal needs will be discussed....

APLIKASI THERMAL PRE-TREATMENT LIMBAH TANAMAN JAGUNG (Zea mays SEBAGAI CO·SUBSTRAT PADA PROSES ANAEROBIK DIGESTI UNTUK PRODUKSI BIOGAS

Directory of Open Access Journals (Sweden)

Darwin Darwin

2016-04-01

Full Text Available Thermal pre-treatment was given on corn stover in the purpose of breaking the lignin content; thus, it may help anaerobic microorganisms to convert polymer including cellulose and hemicelluloses into biogas. This study aimed to investigate the effects of thermal pre-treatment on corn stover in anaerobic digestion process related to the production of biogas as well as digestion process efficiency. This research was carried out by utilizing batch reactors where the temperature was maintained at mesophilic conditions above room temperature (33 ± 2 oC. Based on the result, it was known that thermal pre-treatment given on the corn stover may enhance anaerobic digestion process for biogas production at the first 10 days. This condition reduced the time of lag phase during anaerobic digestion. The biogas production of corn stover given thermal pre-treatment was slow at 26 days where their average total production were 12,412.5 mL,12,310 mL at 15 and 25 minutes thermal pre-treatment, respectively while biogas production of non pre-treated corn stover was 12,557 mL. The highest daily biogas production was accomplished by corn stover that was given thermal pre-treatment at 25 minutes (915 mL. Corn stover given with 15 minutes thermal pre-treatment also generated higher daily biogas production at day 9 (772.5 mL compared with corn stover that was not pre-treated (405 mL. This research also revealed that corn stover given thermal pre-treatment reached higher biogas yield compared with non pre-treated corn stover where their biogas yield were 670.39, 690.65 mL/g volatile solids added at 15 and 25 minutes thermal pre- treatment respectively, and 456.37 mL/g volatile solids added of non pre-treated corn stover. Keywords: Thermal pre-treatment, corn stover, anaerobic digestion, biogas   ABSTRAK Thermal pre-treatment diberikan pada limbah tanaman jagung dengan tujuan untuk memecahkan kandungan lignin yang terdapat pada limbah tanaman jagung sehingga memudahkan

Carbaryl residues in maize products

International Nuclear Information System (INIS)

Zayed, S.M.A.D.; Mansour, S.A.; Mostafa, I.Y.; Hassan, A.

1976-01-01

The 14 C-labelled insecticide carbaryl was synthesized from [1- 14 C]-1-naphthol at a specific activity of 3.18mCig -1 . Maize plants were treated with the labelled insecticide under simulated conditions of agricultural practice. Mature plants were harvested and studied for distribution of total residues in untreated grains as popularly roasted and consumed, and in the corn oil and corn germ products. Total residues found under these conditions in the respective products were 0.2, 0.1, 0.45 and 0.16ppm. (author)

Ammonium, Nitrate, and Phosphate Sorption to and Solute Leaching from Biochars Prepared from Corn Stover ( L.) and Oak Wood ( spp.).

Science.gov (United States)

Hollister, C Colin; Bisogni, James J; Lehmann, Johannes

2013-01-01

Biochar (BC) was evaluated for nitrogen (N) and phosphorus (P) removal from aqueous solution to quantify its nutrient pollution mitigation potential in agroecosystems. Sorption isotherms were prepared for solutions of ammonium (NH), nitrate (NO), and phosphate (PO-P) using BC of corn ( L.) and oak ( spp.) feedstock, each pyrolyzed at 350 and 550°C highest treatment temperature (HTT). Sorption experiments were performed on original BC as well as on BC that went through a water extraction pretreatment (denoted WX-BC). Ammonium sorption was observed for WX-Oak-BC and WX-Corn-BC, and Freundlich model linearization showed that a 200°C increase in HTT resulted in a 55% decrease in * values for WX-Oak-BC and a 69% decrease in * for WX-Corn-BC. Nitrate sorption was not observed for any BC. Removing metals by water extraction from WX-Oak-350 and WX-Oak-550 resulted in a 25 to 100% decrease in phosphate removal efficiency relative to original Oak-350 and Oak-550, respectively. No PO-P sorption was observed using any Corn-BC. Calcium (Ca) leached from BC produced at 550°C was 63 and 104% higher than from BC produced at 350°C for corn and oak, respectively. Leaching of P was two orders of magnitude lower in WX-Oak-BC than in WX-Corn-BC, concurrent with similar difference in magnesium (Mg). Nitrate and NH leaching from consecutive water extractions of all tested BCs was mostly below detection limits. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Slow and pressurized co-pyrolysis of coal and agricultural residues

International Nuclear Information System (INIS)

Aboyade, Akinwale O.; Carrier, Marion; Meyer, Edson L.; Knoetze, Hansie; Görgens, Johann F.

2013-01-01

Highlights: ► Evaluation of co-pyrolysis of coal and biomass in pressurized packed bed reactor. ► Relative influence of coal–biomass mix ratio, temperature and pressure also investigated. ► Results show significant synergy or chemical interactions in the vapor phase. ► Synergistic interactions did not influence distribution of lumped solid liquid and gas products. - Abstract: The distribution of products from the slow heating rate pyrolysis of coal, corn residues (cobs and stover), sugarcane bagasse and their blends were investigated by slow pressurized pyrolysis in a packed bed reactor. A factorial experimental design was implemented to establish the relative significance of coal–biomass mix ratio, temperature and pressure on product distribution. Results showed that the yield and composition of tar and other volatile products were mostly influenced by mix ratio, while temperature and pressure had a low to negligible significance under the range of conditions investigated. Analysis of the composition of condensates and gas products obtained showed that there was significant synergy or chemical interactions in the vapor phase during co-pyrolysis of coal and biomass. However, the interactions did not significantly affect the relative distribution of the lumped solid, liquid and gas products obtained from the blends, beyond what would be expected assuming additive behavior from the contributing fuels.

Utilizing protein-lean coproducts from corn containing recombinant pharmaceutical proteins for ethanol production.

Science.gov (United States)

Paraman, Ilankovan; Moeller, Lorena; Scott, M Paul; Wang, Kan; Glatz, Charles E; Johnson, Lawrence A

2010-10-13

Protein-lean fractions of corn (maize) containing recombinant (r) pharmaceutical proteins were evaluated as a potential feedstock to produce fuel ethanol. The levels of residual r-proteins in the coproduct, distillers dry grains with solubles (DDGS), were determined. Transgenic corn lines containing recombinant green fluorescence protein (r-GFP) and a recombinant subunit vaccine of Escherichia coli enterotoxin (r-LTB), primarily expressed in endosperm, and another two corn lines containing recombinant human collagen (r-CIα1) and r-GFP, primarily expressed in germ, were used as model systems. The kernels were either ground and used for fermentation or dry fractionated to recover germ-rich fractions prior to grinding for fermentation. The finished beers of whole ground kernels and r-protein-spent endosperm solids contained 127-139 and 138-155 g/L ethanol concentrations, respectively. The ethanol levels did not differ among transgenic and normal corn feedstocks, indicating the residual r-proteins did not negatively affect ethanol production. r-Protein extraction and germ removal also did not negatively affect fermentation of the remaining mass. Most r-proteins were inactivated during the mashing process used to prepare corn for fermentation. No functionally active r-GFP or r-LTB proteins were found after fermentation of the r-protein-spent solids; however, a small quantity of residual r-CIα1 was detected in DDGS, indicating that the safety of DDGS produced from transgenic grain for r-protein production needs to be evaluated for each event. Protease treatment during fermentation completely hydrolyzed the residual r-CIα1, and no residual r-proteins were detectable in DDGS.

Effect of the molecular structure of lignin-based polyoxyethylene ether on enzymatic hydrolysis efficiency and kinetics of lignocelluloses.

Science.gov (United States)

Lin, Xuliang; Qiu, Xueqing; Zhu, Duming; Li, Zihao; Zhan, Ningxin; Zheng, Jieyi; Lou, Hongming; Zhou, Mingsong; Yang, Dongjie

2015-10-01

Effect of the molecular structure of lignin-based polyoxyethylene ether (EHL-PEG) on enzymatic hydrolysis of Avicel and corn stover was investigated. With the increase of PEG contents and molecular weight of EHL-PEG, glucose yield of corn stover increased. EHL-PEG enhanced enzymatic hydrolysis of corn stover significantly at buffer pH 4.8-5.5. Glucose yield of corn stover at 20% solid content increased from 32.8% to 63.8% by adding EHL-PEG, while that with PEG4600 was 54.2%. Effect of EHL-PEG on enzymatic hydrolysis kinetics of cellulose film was studied by quartz crystal microbalance with dissipation monitoring (QCM-D) and atomic force microscopy (AFM). An enhancing mechanism of EHL-PEG on enzymatic hydrolysis kinetics of cellulose was proposed. Cellulase aggregates dispersed by EHL-PEG excavated extensive cavities into the surface of cellulose film, making the film become more loose and exposed. After the maximum enzymatic hydrolysis rate, the film was mainly peeled off layer by layer until equilibrium. Copyright © 2015 Elsevier Ltd. All rights reserved.

Improving the conversion of biomass in catalytic fast pyrolysis via white-rot fungal pretreatment.

Science.gov (United States)

Yu, Yanqing; Zeng, Yelin; Zuo, Jiane; Ma, Fuying; Yang, Xuewei; Zhang, Xiaoyu; Wang, Yujue

2013-04-01

This study investigated the effect of white-rot fungal pretreatment on corn stover conversion in catalytic fast pyrolysis (CFP). Corn stover pretreated by white-rot fungus Irpex lacteus CD2 was fast pyrolyzed alone (non-CFP) and with ZSM-5 zeolite (CFP) in a semi-batch pyroprobe reactor. The fungal pretreatment considerably increased the volatile product yields (predominantly oxygenated compounds) in non-CFP, indicating that fungal pretreatment enhances the corn stover conversion in fast pyrolysis. In the presence of ZSM-5 zeolite, these oxygenated volatiles were further catalytically converted to aromatic hydrocarbons, whose yield increased from 10.03 wt.% for the untreated corn stover to 11.49 wt.% for the pretreated sample. In contrast, the coke yield decreased from 14.29 to 11.93 wt.% in CFP following the fungal pretreatment. These results indicate that fungal pretreatment can enhance the production of valuable aromatics and decrease the amount of undesired coke, and thus has a beneficial effect on biomass conversion in CFP. Copyright © 2013 Elsevier Ltd. All rights reserved.

Controle de plantas daninhas em milho em função de quantidades de palha de nabo forrageiro Weed control in corn as a function of amount of turnip crop residue

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M.A. Rizzardi

2006-06-01

Full Text Available Objetivou-se com este experimento avaliar a influência da quantidade de palha de nabo forrageiro (Raphanus sativus var. oleiferus no controle de plantas daninhas em milho. O delineamento experimental foi o de parcelas subdivididas, em blocos casualizados, com quatro repetições. Os tratamentos constaram das quantidades de 0, 6 e 9 t ha-1 de palha de nabo forrageiro, além do pousio, dispostas na parcela principal e, ainda, de seis momentos de controle de plantas daninhas (milho com 1, 2, 4, 5, 6 e 7 folhas, mais duas testemunhas (sem a presença de plantas daninhas e sem o controle destas, dispostos nas subparcelas. Houve interação de quantidades de palha e momentos de controle em relação ao grau de controle de plantas daninhas; o melhor momento ocorreu entre os estádios de duas a quatro folhas do milho. Na ausência de controle químico, o rendimento de grãos de milho foi superior no tratamento com 9 t ha-1 de palha de nabo forrageiro. O controle químico não proporcionou aumento significativo no rendimento de grãos do milho quando a quantidade de palha de nabo forrageiro foi de 9 t ha-1.The objective of this study was to evaluate the effect of the amount of turnip (Raphanus sativus var. oleiferus crop residue on weed control in corn. The experimental design was a split-plot, in randomized blocks, with four replications. The treatments tested were 0, 6, and 9 t ha-1 of turnip crop residues, fallow period (the amount of residues was equivalent to the amount of natural vegetation residues, arranged as main plots, and six weed control periods (corn plants with 1, 2, 4, 5, 6, and 7 developed leaves, besides two controls (one without weeds and another without weed control, arranged as subplots. Interactions occurred between residue amounts and control periods in relation to the degree of weed control. The best control period was achieved when the corn plants presented from 2 to 4 developed leaves. Corn grain yield was higher in the control

Baby corn, green corn, and dry corn yield of corn cultivars

OpenAIRE

Castro,Renato S; Silva,Paulo Sérgio L; Cardoso,Milton J

2013-01-01

In corn, when the first female inflorescence is removed, the plant often produces new female inflorescences. This allows the first ear to be harvested as baby corn (BC) and the second as green corn (GC) or dry corn (DC), that is, mature corn. The flexibility provided by a variety of harvested products allows the grower to compete with better conditions in the markets. We evaluated BC, GC, and DC yields in corn cultivars AG 1051, AG 2060, and BRS 2020, after the first ear was harvested as BC. ...

Monetary value of the environmental and health externalities associated with production of ethanol from biomass feedstocks

International Nuclear Information System (INIS)

Kusiima, Jamil M.; Powers, Susan E.

2010-01-01

This research is aimed at monetizing the life cycle environmental and health externalities associated with production of ethanol from corn, corn stover, switchgrass, and forest residue. The results of this study reveal current average external costs for the production of 1 l of ethanol ranged from $0.07 for forest residue to $0.57 for ethanol production from corn. Among the various feedstocks, the external costs of PM 10 , NO X , and PM 2.5 are among the greatest contributors to these costs. The combustion of fossil fuels in upstream fertilizer and energy production processes is the primary source of these emissions and their costs, especially for corn ethanol. The combined costs of emissions associated with the production and use of nitrogen fertilizer also contribute substantially to the net external costs. For cellulosic ethanol production, the combustion of waste lignin to generate heat and power helps to keep the external costs lower than corn ethanol. Credits both for the biogenic carbon combustion and displacement of grid electricity by exporting excess electricity substantially negate many of the emissions and external costs. External costs associated with greenhouse gas emissions were not significant. However, adding estimates of indirect GHG emissions from land use changes would nearly double corn ethanol cost estimates.

Microscopic Analysis of Corn Fiber Using Corn Starch- and Cellulose-Specific Molecular Probes

Energy Technology Data Exchange (ETDEWEB)

Porter, S. E.; Donohoe, B. S.; Beery, K. E.; Xu, Q.; Ding, S.-Y.; Vinzant, T. B.; Abbas, C. A.; Himmel, M. E.

2007-09-01

Ethanol is the primary liquid transportation fuel produced from renewable feedstocks in the United States today. The majority of corn grain, the primary feedstock for ethanol production, has been historically processed in wet mills yielding products such as gluten feed, gluten meal, starch, and germ. Starch extracted from the grain is used to produce ethanol in saccharification and fermentation steps; however the extraction of starch is not 100% efficient. To better understand starch extraction during the wet milling process, we have developed fluorescent probes that can be used to visually localize starch and cellulose in samples using confocal microscopy. These probes are based on the binding specificities of two types of carbohydrate binding modules (CBMs), which are small substrate-specific protein domains derived from carbohydrate degrading enzymes. CBMs were fused, using molecular cloning techniques, to a green fluorescent protein (GFP) or to the red fluorescent protein DsRed (RFP). Using these engineered probes, we found that the binding of the starch-specific probe correlates with starch content in corn fiber samples. We also demonstrate that there is starch internally localized in the endosperm that may contribute to the high starch content in corn fiber. We also surprisingly found that the cellulose-specific probe did not bind to most corn fiber samples, but only to corn fiber that had been hydrolyzed using a thermochemical process that removes the residual starch and much of the hemicellulose. Our findings should be of interest to those working to increase the efficiency of the corn grain to ethanol process.

Size reduction of high- and low-moisture corn stalks by linear knife grid system

Energy Technology Data Exchange (ETDEWEB)

Igathinathane, C. [Agricultural and Biological Engineering Department, 130 Creelman Street, Mississippi State University, Mississippi State, Mississippi 39762 (United States); Womac, A.R. [Department of Biosystems Engineering and Soil Science, 2506 E. J. Chapman Drive, The University of Tennessee, Knoxville, Tennessee 37996 (United States); Sokhansanj, S. [Oak Ridge National Laboratory, Environmental Sciences Division, Oak Ridge, P. O. Box 2008, Tennessee 37831 (United States); Narayan, S. [First American Scientific Company, 100 Park Royal South West Vancouver, British Columbia, V7T 1A2 (Canada)

2009-04-15

High- and low-moisture corn stalks were tested using a linear knife grid size reduction device developed for first-stage size reduction. The device was used in conjunction with a universal test machine that quantified shearing stress and energy characteristics for forcing a bed of corn stalks through a grid of sharp knives. No published engineering performance data for corn stover with similar devices are available to optimize performance; however, commercial knife grid systems exist for forage size reduction. From the force-displacement data, mean and maximum ultimate shear stresses, cumulative and peak mass-based cutting energies for corn stalks, and mean new surface area-based cutting energies were determined from 4-5 refill runs at two moisture contents (78.8% and 11.3% wet basis), three knife grid spacings (25.4, 50.8, and 101.6 mm), and three bed depths (50.8, 101.6, and 152.4 mm). In general, the results indicated that peak failure load, ultimate shear stress, and cutting energy values varied directly with bed depth and inversely with knife grid spacing. Mean separation analysis established that high- and low-moisture conditions and bed depths {>=} 101.6 mm did not differ significantly (P < 0.05) for ultimate stress and cutting energy values, but knife grid spacing were significantly different. Linear knife grid cutting energy requirements for both moisture conditions of corn stalks were much smaller than reported cutting energy requirements. Ultimate shear stress and cutting energy results of this research should aid the engineering design of commercial scale linear knife gird size reduction equipment for various biomass feedstocks. (author)

Crop Management Effects on the Energy and Carbon Balances of Maize Stover-Based Ethanol Production

Directory of Open Access Journals (Sweden)

Prem Woli

2014-12-01

Full Text Available This study was conducted to identify the crop management options—the combinations of various cultivars, irrigation amounts, planting dates, and soils—that would maximize the energy sustainability and eco-friendliness of maize (Zea mays L. stover-based ethanol production systems in the Mississippi Delta. Stover yields simulated with CERES-Maize were used to compute net energy value (NEV and carbon credit balance (CCB, the indicators of sustainability and eco-friendliness of ethanol production, respectively, for various scenarios. As the results showed, deeper soils with higher water holding capacities had larger NEV and CCB values. Both NEV and CCB had sigmoid relationships with irrigation amount and planting date and could be maximized by planting the crop during the optimum planting window. Stover yield had positive effects on NEV and CCB, whereas travel distance had negative. The influence of stover yield was larger than that of travel distance, indicating that increasing feedstock yields should be emphasized over reducing travel distance. The NEV and CCB values indicated that stover-based ethanol production in the Mississippi Delta is sustainable and environmentally friendly. The study demonstrated that the energy sustainability and eco-friendliness of maize stover-based ethanol production could be increased with alternative crop management options.

Stochastic Corn Yield Response Functions to Nitrogen for Corn after Corn, Corn after Cotton, and Corn after Soybeans

OpenAIRE

Boyer, Christopher N.; Larson, James A.; Roberts, Roland K.; McClure, Angela T.; Tyler, Donald D.; Zhou, Vivian

2013-01-01

Deterministic and stochastic yield response plateau functions were estimated to determine the expected profit-maximizing nitrogen rates, yields, and net returns for corn grown after corn, cotton, and soybeans. The stochastic response functions were more appropriate than their deterministic counterparts, and the linear response stochastic plateau described the data the best. The profit-maximizing nitrogen rates were similar for corn after corn, cotton, and soybeans, but relative to corn after ...

Analyzing the impacts of three types of biochar on soil carbon fractions and physiochemical properties in a corn-soybean rotation.

Science.gov (United States)

Sandhu, Saroop S; Ussiri, David A N; Kumar, Sandeep; Chintala, Rajesh; Papiernik, Sharon K; Malo, Douglas D; Schumacher, Thomas E

2017-10-01

Biochar is a solid material obtained when biomass is thermochemically converted in an oxygen-limited environment. In most previous studies, the impacts of biochar on soil properties and organic carbon (C) were investigated under controlled conditions, mainly laboratory incubation or greenhouse studies. This 2-year field study was conducted to evaluate the influence of biochar on selected soil physical and chemical properties and carbon and nitrogen fractions for two selected soil types (clay loam and a sandy loam soil) under a corn (Zea mays L.)-soybean (Glycine max L.) rotation. The three plant based biochar materials used for this study were corn stover (CS), ponderosa pine (Pinus ponderosa Lawson and C. Lawson) wood residue (PW), and switchgrass (Panicum virgatum L.) (SG). Data showed that CS and SG significantly increased the pH of acidic soil at the eroded landscape position but produced no significant change in soil pH at the depositional landscape position. The effects of biochar treatments on cold water extractable C (WSC) and nitrogen (WSN) fractions for the 0-7.5 cm depth were depended on biochar and soil type. Results suggested that alkaline biochars applied at 10 Mg ha -1 can increase the pH and WSC fraction of acidic sandy loam soil, but the 10 Mg ha -1 rate might be low to substantially improve physical properties and hot water extractable C and N fractions of soil. Application of higher rates of biochar and long-term monitoring is needed to quantify the benefits of biochar under field conditions on soils in different environmental conditions. Copyright © 2017 Elsevier Ltd. All rights reserved.

Reducing biomass recalcitrance via mild sodium carbonate pretreatment.

Science.gov (United States)

Mirmohamadsadeghi, Safoora; Chen, Zhu; Wan, Caixia

2016-06-01

This study examined the effects of mild sodium carbonate (Na2CO3) pretreatment on enzymatic hydrolysis of different feedstocks (i.e., corn stover, Miscanthus, and switchgrass). The results showed that sodium carbonate pretreatment markedly enhanced the sugar yields of the tested biomass feedstocks. The pretreated corn stover, Miscanthus, and switchgrass gave the glucose yields of 95.1%, 62.3%, and 81.3%, respectively, after enzymatic hydrolysis. The above glucose yields of pretreated feedstocks were 2-4 times that of untreated ones. The pretreatment also enhanced the xylose yields, 4 times for corn stover and 20 times for both Miscanthus and switchgrass. Sodium carbonate pretreatment removed 40-59% lignin from the tested feedstocks while preserving most of cellulose (sodium carbonate pretreatment was effective for reducing biomass recalcitrance and subsequently improving the digestibility of lignocellulosic biomass. Copyright © 2016 Elsevier Ltd. All rights reserved.

Effect of Tillage Systems with Corn Residue on Grain Yield of Rapeseed in Moghan Region

Directory of Open Access Journals (Sweden)

J Taghinazhad

2014-09-01

Full Text Available This study carried out to evaluate the effect of different tillage systems on rapeseed yield (hayola 401 planted in corn residues. This experiment was done in Moghan region with clay soils during 2009-2012. Different seedbed preparation methods include MT: moldboard + disk tillage (conventional tillage was included, SCT: Stem Crusher + chisel + disk tandem harrow, STT: Stem Crusher + double-disc, CT: chisel + disk tillage and DD: two heavy disks. The experiment was conducted in a randomized complete block design with four replications. The results showed that soil bulk density in the 0-10 cm layer was not significant in different tillage treatments, but it was significantly higher than the conventional tillage in 10-20 cm depth. However, penetration resistance in 10-30 cm under DD was significantly higher than other treatments, but it was not significant in 0-10 cm layer among all tillage treatments. Thus, Comparison of the soil bulk density, penetration resistance, and plant establishment showed that the reduced tillage in canola seedbed preparation was effective. Besides, the surveys indicated that there was a significant different between MWD after primary and secondary tillage. The mean diameter weighted under SCT and DD, were 1.19 and 1.24 cm, respectively had the best status. The highest value and the worst status of this parameter observed for MT which was 1.92 cm. The highest rate of grain yield obtained by application of treatment SCT, and it was 2563.8 kg ha-1, The SCT treatment can be recommended as an effective canola bed preparation due to its significant saving in time and cost after corn harvesting.

Conversion of cellulose rich municipal solid waste blends using ionic liquids: Feedstock convertibility and process scale-up

OpenAIRE

Liang, L; Li, C; Xu, F; He, Q; Yan, J; Luong, T; Simmons, BA; Pray, TR; Singh, S; Thompson, VS; Sun, N

2017-01-01

© 2017 The Royal Society of Chemistry. Sixteen cellulose rich municipal solid waste (MSW) blends were developed and screened using an acid-assisted ionic liquid (IL) deconstruction process. Corn stover and switchgrass were chosen to represent herbaceous feedstocks; non-recyclable paper (NRP) and grass clippings (GC) collected from households were chosen as MSW candidates given their abundance in municipal waste streams. The most promising MSW blend: corn stover/non-recyclable paper (CS/NRP) a...

Crop residues as raw materials for biorefinery systems - A LCA case study

International Nuclear Information System (INIS)

Cherubini, Francesco; Ulgiati, Sergio

2010-01-01

Our strong dependence on fossil fuels results from the intensive use and consumption of petroleum derivatives which, combined with diminishing oil resources, causes environmental and political concerns. The utilization of agricultural residues as raw materials in a biorefinery is a promising alternative to fossil resources for production of energy carriers and chemicals, thus mitigating climate change and enhancing energy security. This paper focuses on a biorefinery concept which produces bioethanol, bioenergy and biochemicals from two types of agricultural residues, corn stover and wheat straw. These biorefinery systems are investigated using a Life Cycle Assessment (LCA) approach, which takes into account all the input and output flows occurring along the production chain. This approach can be applied to almost all the other patterns that convert lignocellulosic residues into bioenergy and biochemicals. The analysis elaborates on land use change aspects, i.e. the effects of crop residue removal (like decrease in grain yields, change in soil N 2 O emissions and decrease of soil organic carbon). The biorefinery systems are compared with the respective fossil reference systems producing the same amount of products/services from fossils instead of biomass. Since climate change mitigation and energy security are the two most important driving forces for biorefinery development, the assessment focuses on greenhouse gas (GHG) emissions and cumulative primary energy demand, but other environmental categories are evaluated as well. Results show that the use of crop residues in a biorefinery saves GHG emissions and reduces fossil energy demand. For instance, GHG emissions are reduced by about 50% and more than 80% of non-renewable energy is saved. Land use change effects have a strong influence in the final GHG balance (about 50%), and their uncertainty is discussed in a sensitivity analysis. Concerning the investigation of the other impact categories, biorefinery systems

Watershed scale impacts of bioenergy, landscape changes, and ecosystem response

Science.gov (United States)

Chaubey, Indrajeet; Cibin, Raj; Chiang, Li-Chi

2013-04-01

In recent years, high US gasoline prices and national security concerns have prompted a renewed interest in alternative fuel sources to meet increasing energy demands, particularly by the transportation sector. Food and animal feed crops, such as corn and soybean, sugarcane, residue from these crops, and cellulosic perennial crops grown specifically to produce bioenergy (e.g. switchgrass, Miscanthus, mixed grasses), and fast growing trees (e.g. hybrid poplar) are expected to provide the majority of the biofeedstock for energy production. One of the grand challenges in supplying large quantities of grain-based and lignocellulosic materials for the production of biofuels is ensuring that they are produced in environmentally sustainable and economically viable manner. Feedstock selection will vary geographically based on regional adaptability, productivity, and reliability. Changes in land use and management practices related to biofeedstock production may have potential impacts on water quantity and quality, sediments, and pesticides and nutrient losses, and these impacts may be exacerbated by climate variability and change. We have made many improvements in the currently available biophysical models (e.g. Soil and Water Assessment Tool or SWAT model) to evaluate sustainability of energy crop production. We have utilized the improved model to evaluate impacts of both annual (e.g. corn) and perennial bioenergy crops (e.g. Miscanthus and switchgrass at) on hydrology and water quality under the following plausible bioenergy crop production scenarios: (1) at highly erodible areas; (2) at agriculturally marginal areas; (3) at pasture areas; (4) crop residue (corn stover) removal; and (5) combinations of above scenarios. Overall results indicated improvement in water quality with introduction of perennial energy crops. Stream flow at the watershed outlet was reduced under energy crop production scenarios and ranged between 0.3% and 5% across scenarios. Erosion and sediment

[Corn.

Science.gov (United States)

Iowa History for Young People, 1993

1993-01-01

This theme issue focuses on corn. Iowa is the number one corn producing state in the United States. The featured articles in the issue concern, among other topics, Iowa children who live on farms, facts and statistics about corn, the Mesquakie Indians and corn shelling, corn hybrids, a short story, and the corn palaces of Sioux City. Activities,…

The Effects of Source and Rate of Nitrogen Fertilizer and Irrigation on Nitrogen Uptake of Silage Corn and Residual Soil Nitrate

Directory of Open Access Journals (Sweden)

M. A. Khodshenas

2016-09-01

Full Text Available Introduction: Growing irrigation demand for corn production, along side with draws of ground water from stressed water sources, should be limited due to scarce resources and environmental protection aspects. Nitrogen fertilizer applied at rates higher than the optimum requirement for crop production may cause an increase in nitrate accumulation below the root zone and pose a risk of nitrate leaching. Improving nitrogen management for corn production has a close relation with soil water content. In this study, we investigated the effects of source and rate of nitrogen fertilizer and irrigation on silage corn production and nitrogen concentration, nitrogen uptake and residual soil nitrate in two depths. Materials and Methods: This experiment carried out as split spli- plot in a Randomized Complete Block design (RCBD with three replications, in Arak station (Agricultural research center of markazi province, 34.12 N, 49.7 E; 1715 m above mean sea level during three years. The soil on the site was classified as a Calcaric Regosols (loamy skeletal over fragmental, carbonatic, thermic, calcixerollic xerochrepts. Main plots were irrigation treatments based on 70, 100 and 130 mm cumulative evaporation from A class Pan. Sub plots were two kinds of nitrogen fertilizers (Urea and Ammonium nitrate and sub sub-plots were five levels of nitrogen rates (0, 100, 200, 300 and 400 kgN.ha-1. Nitrogen fertilizer rates were split into three applications: 1/3 was applied at planting, 1/3 at 7-9 leaf stage and 1/3 remainder was applied before tasseling as a banding method. Phosphorus was applied at a rate of 150 kg.ha-1in each season and potassium at a rate of 30kg.ha-1 (only in first growth season based on soil testing as triple super phosphate and potassium sulfate, respectively. The corn variety of single cross 704 was planted at 20 m2 plots. The plants were sampled at dough stage from the two rows and weighted in each plot. Plant samples were dried in a forced air

Conversion of Lignocellulosic Biomass to Ethanol and Butyl Acrylate

Energy Technology Data Exchange (ETDEWEB)

Binder, Thomas [Archer Daniels Midland Company, Decatur, IL (United States); Erpelding, Michael [Archer Daniels Midland Company, Decatur, IL (United States); Schmid, Josef [Archer Daniels Midland Company, Decatur, IL (United States); Chin, Andrew [Archer Daniels Midland Company, Decatur, IL (United States); Sammons, Rhea [Archer Daniels Midland Company, Decatur, IL (United States); Rockafellow, Erin [Archer Daniels Midland Company, Decatur, IL (United States)

2015-04-10

Conversion of Lignocellulosic Biomass to Ethanol and Butyl Acrylate. The purpose of Archer Daniels Midlands Integrated Biorefinery (IBR) was to demonstrate a modified acetosolv process on corn stover. It would show the fractionation of crop residue to distinct fractions of cellulose, hemicellulose, and lignin. The cellulose and hemicellulose fractions would be further converted to ethanol as the primary product and a fraction of the sugars would be catalytically converted to acrylic acid, with butyl acrylate the final product. These primary steps have been demonstrated.

Final Technical Report

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Aristos Aristidou Natureworks); Robert Kean (NatureWorks); Tom Schechinger (IronHorse Farms, Mat); Stuart Birrell (Iowa State); Jill Euken (Wallace Foundation & Iowa State)

2007-10-01

The two main objectives of this project were: 1) to develop and test technologies to harvest, transport, store, and separate corn stover to supply a clean raw material to the bioproducts industry, and 2) engineer fermentation systems to meet performance targets for lactic acid and ethanol manufacturers. Significant progress was made in testing methods to harvest corn stover in a “single pass” harvest mode (collect corn grain and stover at the same time). This is technically feasible on small scale, but additional equipment refinements will be needed to facilitate cost effective harvest on a larger scale. Transportation models were developed, which indicate that at a corn stover yield of 2.8 tons/acre and purchase price of $35/ton stover, it would be unprofitable to transport stover more than about 25 miles; thus suggesting the development of many regional collection centers. Therefore, collection centers should be located within about 30 miles of the farm, to keep transportation costs to an acceptable level. These collection centers could then potentially do some preprocessing (to fractionate or increase bulk density) and/or ship the biomass by rail or barge to the final customers. Wet storage of stover via ensilage was tested, but no clear economic advantages were evident. Wet storage eliminates fire risk, but increases the complexity of component separation and may result in a small loss of carbohydrate content (fermentation potential). A study of possible supplier-producer relationships, concluded that a “quasi-vertical” integration model would be best suited for new bioproducts industries based on stover. In this model, the relationship would involve a multiyear supply contract (processor with purchase guarantees, producer group with supply guarantees). Price will likely be fixed or calculated based on some formula (possibly a cost plus). Initial quality requirements will be specified (but subject to refinement).Producers would invest in harvest

Bio-Oil Production from Fast Pyrolysis of Corn Wastes and Eucalyptus Wood in a Fluidized Bed Reactor

Directory of Open Access Journals (Sweden)

M.A Ebrahimi-Nik

2014-09-01

Full Text Available Fast pyrolysis is an attractive technology for biomass conversion, from which bio-oil is the preferred product with a great potential for use in industry and transport. Corn wastes (cob and stover and eucalyptus wood are widely being produced throughout the world. In this study, fast pyrolysis of these two materials were examined under the temperature of 500 °C; career gas flow rate of 660 l h-1; particle size of 1-2 mm; 80 and 110 g h-1 of feed rate. The experiments were carried out in a continuous fluidized bed reactor. Pyrolysis vapor was condensed in 3 cooling traps (15, 0 and -40 °C plus an electrostatic one. Eucalyptus wood was pyrolyised to 12.4, 61.4, and 26.2 percent of bio-char, bio-oil and gas, respectively while these figures were as 20.15, 49.9, and 29.95 for corn wastes. In all experiments, the bio-oil obtained from electrostatic trap was a dark brown and highly viscose liquid.

Factors contributing to the recalcitrance of herbaceous dicotyledons (forbs) to enzymatic deconstruction.

Science.gov (United States)

Jabbour, Dina; Angelos, Evan R; Mukhopadhyay, Achira; Womboldt, Alec; Borrusch, Melissa S; Walton, Jonathan D

2014-04-05

Many different feedstocks are under consideration for the practical production of biofuels from lignocellulosic materials. The best choice under any particular combination of economic, agronomic, and environmental conditions depends on multiple factors. The use of old fields, restored prairie, or marginal lands to grow biofuel feedstocks offers several potential benefits including minimal agronomic inputs, reduced competition with food production, and high biodiversity. However, a major component of such landscapes is often herbaceous dicotyledonous plants, also known as forbs. The potential and obstacles of using forbs as biofuel feedstocks compared to the more frequently considered grasses and woody plants are poorly understood. The factors that contribute to the yield of fermentable sugars from four representative forbs were studied in comparison with corn stover. The forbs chosen for the study were lamb's quarters (Chenopodium album), goldenrod (Solidago canadensis), milkweed (Asclepias syriaca), and Queen Anne's lace (Daucus carota). These plants are taxonomically diverse, widely distributed in northern temperate regions including the continental United States, and are weedy but not invasive. All of the forbs had lower total glucose (Glc) content from all sources (cell walls, sucrose, starch, glucosides, and free Glc) compared to corn stover (range 16.2 to 23.0% on a dry weight basis compared to 39.2% for corn stover). When digested with commercial enzyme mixtures after alkaline pretreatment, yields of Glc as a percentage of total Glc were lower for the forbs compared to corn stover. Enzyme inhibition by water-extractable compounds was not a significant contributor to the lower yields. Based on experiments with optimized cocktails of pure glycosyl hydrolases, enzyme imbalance probably accounted for much of the lower yields. Addition of xyloglucanase and α-xylosidase, two enzymes targeting Glc-containing polysaccharides that are more abundant in dicotyledonous

1.2.1.1 Harvest, Collection and Storage Quarter 3 Milestone Report

Energy Technology Data Exchange (ETDEWEB)

Wendt, Lynn M. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Smith, William A. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Cafferty, Kara G. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Bonner, Ian J. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Huang, Qiyang [Idaho National Lab. (INL), Idaho Falls, ID (United States); Colby, Rachel D. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2014-07-01

Single pass baling of corn stover is required in order to meet targets for the herbaceous biomass 2017 logistics design case. Single-pass pass stover harvest is based on the grain harvest and generally results in stover with a moisture content of 30-50% wet basis (w.b). Aerobic storage of corn stover with high moisture results in high levels of dry matter loss (DML), up to 25%. Anaerobic storage (ensiling) reduces DML to less than 5%, but additional costs are associated with handling and transporting the extra moisture in the biomass. This milestone provides a best-estimate of costs for using high moisture feedstock within the conventional baled logistics system. The costs of three (3) anaerobic storage systems that reduce dry matter losses (bale wrap, silage tube, and silage drive over pile) are detailed in this milestone and compared to both a conventional dry-baled corn stover case and a high moisture bale case, both stored aerobically. The total logistics cost (harvest, collection, storage, and transportation) of the scenarios are as follows: the conventional multi-pass dry bale case and the single-pass high moisture case stored aerobically were nearly equivalent at $61.15 and $61.24/DMT. The single-pass bale wrap case was the lowest at $57.63/DMT. The bulk anaerobic cases were the most expensive at $84.33 for the silage tube case and $75.97 for the drive over pile, which reflect the additional expense of transporting high-moisture bulk material; however, a reduction in preprocessing costs may occur because these feedstocks are size reduced in the field. In summary, the costs estimates presented in this milestone report can be used to determine if anaerobic storage of high-moisture corn stover is an economical option for dry matter preservation.

Comparison of Different Biomass Pretreatment Techniques and Their Impact on Chemistry and Structure

International Nuclear Information System (INIS)

Singh, Seema; Cheng, Gang; Sathitsuksanoh, Noppadon; Wu, Dong; Varanasi, Patanjali; George, Anthe; Balan, Venkatesh; Gao, Xiadi; Kumar, Rajeev; Dale, Bruce E.; Wyman, Charles E.; Simmons, Blake A.

2015-01-01

Pretreatment of lignocellulosic biomass is a prerequisite to overcome recalcitrance and allow enzyme accessibility to cellulose and maximize product recovery for improved economics of second-generation lignocellulosic bio-refineries. Recently, the three US-DOE funded Bioenergy Research Centers [Joint Bioenergy Institute (JBEI), Great Lakes Bioenergy Research Center (GLBRC), and BioEnergy Science Center (BESC)] compared ionic liquid (IL), dilute sulfuric acid (DA), and ammonia fiber expansion (AFEX TM ) pretreatments and published comparative data on mass balance, total sugar yields, substrate accessibility, and microbial fermentation [Biotechnology for Biofuels 7: 71; 72 (2014)]. In this study, corn stover solids from IL, DA, and AFEX pretreatments were compared to gain comprehensive, in-depth understanding of induced morphological and chemical changes incorporated to corn stover, and how they overcome the biomass recalcitrance. These studies reveal that biomass recalcitrance is overcome by combination of structural and chemical changes to carbohydrates and lignin after pretreatment. Thermal analysis indicates that AFEX and IL pretreated corn stover showed a lower thermal stability while DA pretreated corn stover showed the opposite. The surface roughness variations measured by small-angle neutron scattering were correlated to the removal and redistribution of biomass components and was consistent with compositional analysis, atomic force microscopy (AFM) and confocal fluorescence imaging results. With AFM and confocal fluorescent microscopy, lignin was found to be re-deposited on cellulose surface with average cellulose fiber width significantly decreased for DA pretreated corn stover (one-third of IL and AFEX). HSQC NMR spectra revealed a ~17.9% reduction of β-aryl ether units after AFEX, ~59.8% reduction after DA, and >98% reduction after IL. Both NMR and size exclusion chromatography showed similar patterns of lignin de-polymerization with highest degree of de

Comparison of Different Biomass Pretreatment Techniques and Their Impact on Chemistry and Structure

Energy Technology Data Exchange (ETDEWEB)

Singh, Seema, E-mail: seesing@sandia.gov; Cheng, Gang; Sathitsuksanoh, Noppadon; Wu, Dong; Varanasi, Patanjali; George, Anthe [Deconstruction Division, Joint BioEnergy Institute (JBEI), Emeryville, CA (United States); Sandia National Laboratories, Biological and Materials Sciences Center, Livermore, CA (United States); Balan, Venkatesh [Department of Chemical Engineering and Materials Science, DOE Great Lakes BioEnergy Research Center (GLBRC), Michigan State University, Lansing, MI (United States); Gao, Xiadi [Oak Ridge National Laboratory, BioEnergy Science Center (BESC), Oak Ridge, TN (United States); Department of Chemical and Environmental Engineering, Bourns College of Engineering, Riverside, CA (United States); Center for Environmental Research and Technology (CE-CERT), Bourns College of Engineering, University of California Riverside, Riverside, CA (United States); Kumar, Rajeev [Oak Ridge National Laboratory, BioEnergy Science Center (BESC), Oak Ridge, TN (United States); Center for Environmental Research and Technology (CE-CERT), Bourns College of Engineering, University of California Riverside, Riverside, CA (United States); Dale, Bruce E. [Department of Chemical Engineering and Materials Science, DOE Great Lakes BioEnergy Research Center (GLBRC), Michigan State University, Lansing, MI (United States); Wyman, Charles E. [Oak Ridge National Laboratory, BioEnergy Science Center (BESC), Oak Ridge, TN (United States); Department of Chemical and Environmental Engineering, Bourns College of Engineering, Riverside, CA (United States); Center for Environmental Research and Technology (CE-CERT), Bourns College of Engineering, University of California Riverside, Riverside, CA (United States); Simmons, Blake A. [Deconstruction Division, Joint BioEnergy Institute (JBEI), Emeryville, CA (United States); Sandia National Laboratories, Biological and Materials Sciences Center, Livermore, CA (United States)

2015-02-06

Pretreatment of lignocellulosic biomass is a prerequisite to overcome recalcitrance and allow enzyme accessibility to cellulose and maximize product recovery for improved economics of second-generation lignocellulosic bio-refineries. Recently, the three US-DOE funded Bioenergy Research Centers [Joint Bioenergy Institute (JBEI), Great Lakes Bioenergy Research Center (GLBRC), and BioEnergy Science Center (BESC)] compared ionic liquid (IL), dilute sulfuric acid (DA), and ammonia fiber expansion (AFEX{sup TM}) pretreatments and published comparative data on mass balance, total sugar yields, substrate accessibility, and microbial fermentation [Biotechnology for Biofuels 7: 71; 72 (2014)]. In this study, corn stover solids from IL, DA, and AFEX pretreatments were compared to gain comprehensive, in-depth understanding of induced morphological and chemical changes incorporated to corn stover, and how they overcome the biomass recalcitrance. These studies reveal that biomass recalcitrance is overcome by combination of structural and chemical changes to carbohydrates and lignin after pretreatment. Thermal analysis indicates that AFEX and IL pretreated corn stover showed a lower thermal stability while DA pretreated corn stover showed the opposite. The surface roughness variations measured by small-angle neutron scattering were correlated to the removal and redistribution of biomass components and was consistent with compositional analysis, atomic force microscopy (AFM) and confocal fluorescence imaging results. With AFM and confocal fluorescent microscopy, lignin was found to be re-deposited on cellulose surface with average cellulose fiber width significantly decreased for DA pretreated corn stover (one-third of IL and AFEX). HSQC NMR spectra revealed a ~17.9% reduction of β-aryl ether units after AFEX, ~59.8% reduction after DA, and >98% reduction after IL. Both NMR and size exclusion chromatography showed similar patterns of lignin de-polymerization with highest degree

Comparison of Different Biomass Pretreatment Techniques and their Impact on Chemistry and Structure

Directory of Open Access Journals (Sweden)

Seema eSingh

2015-02-01

Full Text Available Pretreatment of lignocellulosic biomass is a prerequisite to overcome recalcitrance and allow enzyme accessibility to cellulose and maximize product recovery for improved economics of second-generation lignocellulosic bio-refineries. Recently, the three US-DOE funded Bioenergy Research Centers (Joint Bioenergy Institute (JBEI, Great Lakes Bioenergy Research Center (GLBRC, and BioEnergy Science Center (BESC compared ionic liquid (IL, dilute sulfuric acid (DA, and ammonia fiber expansion (AFEXTM pretreatments and published comparative data on mass balance, total sugar yields, substrate accessibility, and microbial fermentation (Biotechnology for Biofuels 7: 71; 72 (2014. In this study, corn stover solids from IL, DA, and AFEX pretreatments were compared to gain comprehensive, in-depth understanding of induced morphological and chemical changes incorporated to corn stover, and how they overcome the biomass recalcitrance. These studies reveal that biomass recalcitrance is overcome by combination of structural and chemical changes to carbohydrates and lignin after pretreatment. Thermal analysis indicates that AFEX and IL pretreated corn stover showed a lower thermal stability while DA pretreated corn stover showed the opposite. The surface roughness variations measured by SANS were correlated to the removal and redistribution of biomass components and was consistent with compositional analysis, AFM and confocal fluorescence imaging results. With AFM and confocal fluorescent microscopy, lignin was found to be re-deposited on cellulose surface with average cellulose fiber width significantly decreased for DA pretreated corn stover (one third of IL and AFEX. HSQC NMR spectra revealed a ~17.9% reduction of β-aryl ether units after AFEX, ~59.8% reduction after DA and >98% reduction after IL. Both NMR and SEC showed similar patterns of lignin depolymerization with highest degree of depolymerization observed for IL followed with DA and AFEX.

Improving the nutritive characteristics of corn flakes enriched with functional components

Directory of Open Access Journals (Sweden)

Košutić Milenko B.

2017-01-01

Full Text Available This paper investigates the effects of simultaneous addition of sunflower (3, 6 or 9 g/100 g of sample and dry residue of wild oregano (0.5 or 1 g/100 g of sample on the essential amino acids pattern and antioxidant potential of flake products. The accepted experimental design plan was 34. Data point that Score and PDCAAS values in flake products increase with increasing share of sunflower. Maximum value of phenolic compounds and antioxidant activity were experienced of TPC 2.84 mg/g, DPPH 0.75 mg/ml, FRAP 1.57 mg/g with the product having maximum shares of sunflower and dry residue of wild oregano. Tukey’s HSD test showed statistically significant differences between most of the mean values of amino acids content and antioxidant activity in the observed corn flakes. The response surface method has been applied for evaluation of amino acid content and antioxidative potential of corn flakes. Sunflower in flake products positively contributed to the protein nutritive value and dry residues of wild oregano elevated antioxidant potential of flake products and also contributed to the food waste valorisation in the food industry. Corn flakes are new products with improved essential amino acid pattern, antioxidant activity and functional properties due to added dry residue of wild oregano and sunflower. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. III 46005 and Grant no. TR 31027

Clothianidin in agricultural soils and uptake into corn pollen and canola nectar after multiyear seed treatment applications.

Science.gov (United States)

Xu, Tianbo; Dyer, Dan G; McConnell, Laura L; Bondarenko, Svetlana; Allen, Richard; Heinemann, Oliver

2016-02-01

Limited data are available on the fate of clothianidin under realistic agricultural production conditions. The present study is the first large-scale assessment of clothianidin residues in soil and bee-relevant matrices from corn and canola fields after multiple years of seed-treatment use. The average soil concentration from 50 Midwest US corn fields with 2 yr to 11 yr of planting clothianidin-treated seeds was 7.0 ng/g, similar to predicted concentrations from a single planting of Poncho 250-treated corn seeds (6.3 ng/g). The water-extractable (i.e., plant-bioavailable) clothianidin residues in soil were only 10% of total residues. Clothianidin concentrations in soil reached a plateau concentration (amount applied equals amount dissipated) in fields with 4 or more application years. Concentrations in corn pollen from these fields were low (mean: 1.8 ng/g) with no correlation to total years of use or soil concentrations. For canola, soil concentrations from 27 Canadian fields with 2 yr to 4 yr of seed treatment use (mean = 5.7 ng/g) were not correlated with use history, and plant bioavailability was 6% of clothianidin soil residues. Average canola nectar concentrations were 0.6 ng/g and not correlated to use history or soil concentrations. Under typical cropping practices, therefore, clothianidin residues are not accumulating significantly in soil, plant bioavailability of residues in soil is limited, and exposure to pollinators will not increase over time in fields receiving multiple applications of clothianidin. © 2015 The Authors. Published by Wiley Periodicals, Inc. on behalf of SETAC.

Field-to-Fuel Performance Testing of Lignocellulosic Feedstocks: An Integrated Study of the Fast Pyrolysis/Hydrotreating Pathway

Energy Technology Data Exchange (ETDEWEB)

Howe, Daniel T.; Westover, Tyler; Carpenter, Daniel; Santosa, Daniel M.; Emerson, Rachel; Deutch, Steve; Starace, Anne; Kutnyakov, Igor V.; Lukins, Craig D.

2015-05-21

Feedstock composition can affect final fuel yields and quality for the fast pyrolysis and hydrotreatment upgrading pathway. However, previous studies have focused on individual unit operations rather than the integrated system. In this study, a suite of six pure lignocellulosic feedstocks (clean pine, whole pine, tulip poplar, hybrid poplar, switchgrass, and corn stover) and two blends (equal weight percentages whole pine/tulip poplar/switchgrass and whole pine/clean pine/hybrid poplar) were prepared and characterized at Idaho National Laboratory. These blends then underwent fast pyrolysis at the National Renewable Energy Laboratory and hydrotreatment at Pacific Northwest National Laboratory. Although some feedstocks showed a high fast pyrolysis bio-oil yield such as tulip poplar at 57%, high yields in the hydrotreater were not always observed. Results showed overall fuel yields of 15% (switchgrass), 18% (corn stover), 23% (tulip poplar, Blend 1, Blend 2), 24% (whole pine, hybrid poplar) and 27% (clean pine). Simulated distillation of the upgraded oils indicated that the gasoline fraction varied from 39% (clean pine) to 51% (corn stover), while the diesel fraction ranged from 40% (corn stover) to 46% (tulip poplar). Little variation was seen in the jet fuel fraction at 11 to 12%. Hydrogen consumption during hydrotreating, a major factor in the economic feasibility of the integrated process, ranged from 0.051 g/g dry feed (tulip poplar) to 0.070 g/g dry feed (clean pine).

experimental viscoelastic characterization of corn cob composites ...

African Journals Online (AJOL)

Dr Obe

sufficient to represent the viscoelastic behavior of the corn cob. The effect of moisture content and rates of loading on the mechanical model determined were investigated. 1. ..... F = applied force or residual force σ. = contact stress .... J. Agric. Engineering. Res. 7(4):. 300-315. Journal of the British Society for. Research in ...

Comparison of the Effects of Thermal Pretreatment, Steam Explosion and Ultrasonic Disintegration on Digestibility of Corn Stover

OpenAIRE

Andras Dallos; Gyula Dörgő; Dániel Capári

2016-01-01

The energy demand of the corn-based bioethanol production could be reduced using the agricultural byproducts as bioenergy feedstock for biogas digesters. The release of lignocellulosic material and therefore the acceleration of degradation processes can be achieved using thermal and mechanical pretreatments, which assist to hydrolyze the cell walls and speed the solubilization of biopolymers in biogas feedstock. This study is focused on liquid hot water, steam explosion and ultrasonic pretrea...

The study on effect of zeolite on nitrogen use efficiency of corn by 15N-isotope dilution method

International Nuclear Information System (INIS)

Li Changhong; Li Huaxing; Zhang Xinming; Liu Yuanjin

2002-01-01

A pot experiment was carried out to study the effect of natural zeolite on nitrogen use efficiency of corn by using 15 N-isotope dilution method. The results showed that application of zeolite could improve the corn growth and enhance the biomass of the corn seedling. By using zeolite, nitrogen use efficiency (NUE) of corn was increased by 23.2%-33.1% as compared with no-zeolite treatment; and the residual nitrogen has no significant difference between zeolite treatment and no-zeolite treatment

Neonicotinoid insecticide residues in surface water and soil associated with commercial maize (corn fields in southwestern Ontario.

Directory of Open Access Journals (Sweden)

Arthur Schaafsma

Full Text Available Neonicotinoid insecticides have come under scrutiny for their potential unintended effects on non-target organisms, particularly pollinators in agro-ecosystems. As part of a larger study of neonicotinoid residues associated with maize (corn production, 76 water samples within or around the perimeter of 18 commercial maize fields and neighbouring apiaries were collected in 5 maize-producing counties of southwestern Ontario. Residues of clothianidin (mean = 2.28, max. = 43.60 ng/mL and thiamethoxam (mean = 1.12, max. = 16.50 ng/mL were detected in 100 and 98.7% of the water samples tested, respectively. The concentration of total neonicotinoid residues in water within maize fields increased six-fold during the first five weeks after planting, and returned to pre-plant levels seven weeks after planting. However, concentrations in water sampled from outside the fields were similar throughout the sampling period. Soil samples from the top 5 cm of the soil profile were also collected in these fields before and immediately following planting. The mean total neonicotinoid residue was 4.02 (range 0.07 to 20.30 ng/g, for samples taken before planting, and 9.94 (range 0.53 to 38.98 ng/g, for those taken immediately after planting. Two soil samples collected from within an conservation area contained detectable (0.03 and 0.11 ng/g concentrations of clothianidin. Of three drifted snow samples taken, the drift stratum containing the most wind-scoured soil had 0.16 and 0.20 ng/mL mainly clothianidin in the melted snow. The concentration was at the limit of detection (0.02 ng/mL taken across the entire vertical profile. With the exception of one sample, water samples tested had concentrations below those reported to have acute, chronic or sublethal effects to honey bees. Our results suggest that neonicotinoids may move off-target by wind erosion of contaminated soil. These results are informative to risk assessment models for other non-target species in maize

Neonicotinoid Insecticide Residues in Surface Water and Soil Associated with Commercial Maize (Corn) Fields in Southwestern Ontario

Science.gov (United States)

Schaafsma, Arthur; Limay-Rios, Victor; Baute, Tracey; Smith, Jocelyn; Xue, Yingen

2015-01-01

Neonicotinoid insecticides have come under scrutiny for their potential unintended effects on non-target organisms, particularly pollinators in agro-ecosystems. As part of a larger study of neonicotinoid residues associated with maize (corn) production, 76 water samples within or around the perimeter of 18 commercial maize fields and neighbouring apiaries were collected in 5 maize-producing counties of southwestern Ontario. Residues of clothianidin (mean = 2.28, max. = 43.60 ng/mL) and thiamethoxam (mean = 1.12, max. = 16.50 ng/mL) were detected in 100 and 98.7% of the water samples tested, respectively. The concentration of total neonicotinoid residues in water within maize fields increased six-fold during the first five weeks after planting, and returned to pre-plant levels seven weeks after planting. However, concentrations in water sampled from outside the fields were similar throughout the sampling period. Soil samples from the top 5 cm of the soil profile were also collected in these fields before and immediately following planting. The mean total neonicotinoid residue was 4.02 (range 0.07 to 20.30) ng/g, for samples taken before planting, and 9.94 (range 0.53 to 38.98) ng/g, for those taken immediately after planting. Two soil samples collected from within an conservation area contained detectable (0.03 and 0.11 ng/g) concentrations of clothianidin. Of three drifted snow samples taken, the drift stratum containing the most wind-scoured soil had 0.16 and 0.20 ng/mL mainly clothianidin in the melted snow. The concentration was at the limit of detection (0.02 ng/mL) taken across the entire vertical profile. With the exception of one sample, water samples tested had concentrations below those reported to have acute, chronic or sublethal effects to honey bees. Our results suggest that neonicotinoids may move off-target by wind erosion of contaminated soil. These results are informative to risk assessment models for other non-target species in maize agro