Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

Directory of Open Access Journals (Sweden)

Belošević Srđan V.

2016-01-01

Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

Reconstruction of the aero-mixture channels of the pulverized coal plant of the 100MW power plant unit

Directory of Open Access Journals (Sweden)

Ivanovic Vladan B.

2011-01-01

Full Text Available After the last revitalization of thermal power block of 100 MW in TPP “Kostolac A”, made in the year 2004, during the operation of the plant, pulverized coal deposition often occurred in horizontal sections of the aero-mixture channels. Deposition phenomenon manifested itself in places ahead of spherical compensators in the direction of flow of pulverized coal to the burners, due to unfavorable configuration of these channels. Coal dust deposited in the channels dried and spontaneously combusted, causing numerous damage to channels and its isolation as well as the frequent stoppage of the operation for necessary interventions. The paper presents the original solution of reconstruction of aero-mixture channels which prevented deposition of coal dust and its eventual ignition. In this way the reliability of the mill plant is maximized and higher availability of boiler and block as a whole is achieved.

Characterization of a new Hencken burner with a transition from a reducing-to-oxidizing environment for fundamental coal studies

Science.gov (United States)

Adeosun, Adewale; Huang, Qian; Li, Tianxiang; Gopan, Akshay; Wang, Xuebin; Li, Shuiqing; Axelbaum, Richard L.

2018-02-01

In pulverized coal burners, coal particles usually transition from a locally reducing environment to an oxidizing environment. The locally reducing environment in the near-burner region is due to a dense region of coal particles undergoing devolatilization. Following this region, the particles move into an oxidizing environment. This "reducing-to-oxidizing" transition can influence combustion processes such as ignition, particulate formation, and char burnout. To understand these processes at a fundamental level, a system is required that mimics such a transition. Hence, we have developed and characterized a two-stage Hencken burner to evaluate the effect of the reducing-to-oxidizing transition and particle-to-particle interaction (which characterizes dense region of coal particles) on ignition and ultrafine aerosol formation. The two-stage Hencken burner allows coal particles to experience a reducing environment followed by a transition to an oxidizing environment. This work presents the results of the design and characterization of the new two-stage Hencken burner and its new coal feeder. In a unique approach to the operation of the flat-flame of the Hencken burner, the flame configurations are operated as either a normal flame or inverse flame. Gas temperatures and oxygen concentrations for the Hencken burner are measured in reducing-to-oxidizing and oxidizing environments. The results show that stable flames with well-controlled conditions, relatively uniform temperatures, and species concentrations can be achieved in both flame configurations. This new Hencken burner provides an effective system for evaluating the effect of the reducing-to-oxidizing transition and particle-to-particle interaction on early-stage processes of coal combustion such as ignition and ultrafine particle formation.

Co-firing straw with coal in a swirl-stabilized dual-feed burner: modelling and experimental validation

DEFF Research Database (Denmark)

Yin, Chungen; Kær, Søren Knudsen; Rosendahl, Lasse

2010-01-01

This paper presents a comprehensive computational fluid dynamics (CFD) modelling study of co-firing wheat straw with coal in a 150 kW swirl-stabilized dual-feed burner flow reactor, in which the pulverized straw particles (mean diameter of 451μm) and coal particles (mean diameter of 110.4μm...... conversion. It is found that for pulverized biomass particles of a few hundred microns in diameter the intra-particle heat and mass transfer is a secondary issue at most in their conversion, and the global four-step mechanism of Jones and Lindstedt may be better used in modelling volatiles combustion......-lean core zone; whilst the coal particles are significantly affected by secondary air jet and swirled into the oxygen-rich outer radius with increased residence time (in average, 8.1s for coal particles vs. 5.2s for straw particles in the 3m high reactor). Therefore, a remarkable difference in the overall...

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO{sub x} in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO{sub x} emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames--particularly under low NO{sub x} conditions. A CO/H{sub 2}/O{sub 2}/N{sub 2} flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state {sup 13}C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS; FINAL

International Nuclear Information System (INIS)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO(sub x) in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO(sub x) emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames-particularly under low NO(sub x) conditions. A CO/H(sub 2)/O(sub 2)/N(sub 2) flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state(sup 13)C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

Aspects on prediction of two-phase reacting flow in a swirl-stabilized pulverized coal flame

Energy Technology Data Exchange (ETDEWEB)

Wennerberg, D. (LSTM, Erlangen (Germany))

1991-01-01

Knowledge of NO{sub x} formation routes in a pulverized coal flame is essential for understanding the problematics. Coal-bound N is the dominated source of NO{sub x} in a pf flame. The so-called 'thermal' NO{sub x} plays a minor role, since the temperature level is lower in a pf flame than in a gas - or oilfired flame. The coalbound N is mainly released along with the volatiles in the coal as HCN. This release takes place in the central recirculation zone when the coal is first heated up. The continued reaction processes of the HCN take different paths, dependent on whether the burner near field zone is fuel-rich or fuel-lean: Under fuel-rich conditions: HCN {yields} CN {yields} N{sub 2}. Under fuel-lean conditions: HCN {yields} NH/NCO {yields} NO. This reaction scheme is strongly simplified in order to clarify the main influence of the aerodynamics on the NO{sub x} formation. Concentration of radicals O, OH, H are also important for the reaction routes as well as the residence time for the coal particles under respective conditions. The conditions for reactions are however determined largely by the aerodynamics of the near-field burner zone. (orig./GL).

Pushing the pulverized coal envelope with LEBS

Energy Technology Data Exchange (ETDEWEB)

Regan, J.W.; Borio, R.W.; Palkes, M. [and others

1995-11-01

In response to challenges from technologies such as IGCC and PFBC, the ABB LEBS Team has proposed removing the barriers to very large advances in environmental and thermal performance of pulverized coal plants. Pulverized coal will continue to be the source of more than half of our electric generation well into the next century and we must develop low-risk low-cost advances that will compete with the claimed performance of other technologies. This paper describes near-term PC technologies for new and retrofit applications which will accomplish this.

Propagation characteristics of pulverized coal and gas two-phase flow during an outburst.

Science.gov (United States)

Zhou, Aitao; Wang, Kai; Fan, Lingpeng; Tao, Bo

2017-01-01

Coal and gas outbursts are dynamic failures that can involve the ejection of thousands tons of pulverized coal, as well as considerable volumes of gas, into a limited working space within a short period. The two-phase flow of gas and pulverized coal that occurs during an outburst can lead to fatalities and destroy underground equipment. This article examines the interaction mechanism between pulverized coal and gas flow. Based on the role of gas expansion energy in the development stage of outbursts, a numerical simulation method is proposed for investigating the propagation characteristics of the two-phase flow. This simulation method was verified by a shock tube experiment involving pulverized coal and gas flow. The experimental and simulated results both demonstrate that the instantaneous ejection of pulverized coal and gas flow can form outburst shock waves. These are attenuated along the propagation direction, and the volume fraction of pulverized coal in the two-phase flow has significant influence on attenuation of the outburst shock wave. As a whole, pulverized coal flow has a negative impact on gas flow, which makes a great loss of large amounts of initial energy, blocking the propagation of gas flow. According to comparison of numerical results for different roadway types, the attenuation effect of T-type roadways is best. In the propagation of shock wave, reflection and diffraction of shock wave interact through the complex roadway types.

Burning low volatile fuel in tangentially fired furnaces with fuel rich/lean burners

International Nuclear Information System (INIS)

Wei Xiaolin; Xu Tongmo; Hui Shien

2004-01-01

Pulverized coal combustion in tangentially fired furnaces with fuel rich/lean burners was investigated for three low volatile coals. The burners were operated under the conditions with varied value N d , which means the ratio of coal concentration of the fuel rich stream to that of the fuel lean stream. The wall temperature distributions in various positions were measured and analyzed. The carbon content in the char and NO x emission were detected under various conditions. The new burners with fuel rich/lean streams were utilized in a thermal power station to burn low volatile coal. The results show that the N d value has significant influences on the distributions of temperature and char burnout. There exists an optimal N d value under which the carbon content in the char and the NO x emission is relatively low. The coal ignition and NO x emission in the utilized power station are improved after retrofitting the burners

Large-eddy simulation of swirling pulverized-coal combustion

Energy Technology Data Exchange (ETDEWEB)

Hu, L.Y.; Luo, Y.H. [Shanghai Jiaotong Univ. (China). School of Mechanical Engineering; Zhou, L.X.; Xu, C.S. [Tsinghua Univ., Beijing (China). Dept. of Engineering Mechanics

2013-07-01

A Eulerian-Lagrangian large-eddy simulation (LES) with a Smagorinsky-Lilly sub-grid scale stress model, presumed-PDF fast chemistry and EBU gas combustion models, particle devolatilization and particle combustion models are used to study the turbulence and flame structures of swirling pulverized-coal combustion. The LES statistical results are validated by the measurement results. The instantaneous LES results show that the coherent structures for pulverized coal combustion is stronger than that for swirling gas combustion. The particles are concentrated in the periphery of the coherent structures. The flame is located at the high vorticity and high particle concentration zone.

Experimental Research on the Impactive Dynamic Effect of Gas-Pulverized Coal of Coal and Gas Outburst

Directory of Open Access Journals (Sweden)

Haitao Sun

2018-03-01

Full Text Available Coal and gas outburst is one of the major serious natural disasters during underground coal, and the shock air flow produced by outburst has a huge threat on the mine safety. In order to study the two-phase flow of a mixture of pulverized coal and gas of a mixture of pulverized coal and gas migration properties and its shock effect during the process of coal and gas outburst, the coal samples of the outburst coal seam in Yuyang Coal Mine, Chongqing, China were selected as the experimental subjects. By using the self-developed coal and gas outburst simulation test device, we simulated the law of two-phase flow of a mixture of pulverized coal and gas in the roadway network where outburst happened. The results showed that the air in the roadway around the outburst port is disturbed by the shock wave, where the pressure and temperature are abruptly changed. For the initial gas pressure of 0.35 MPa, the air pressure in different locations of the roadway fluctuated and eventually remain stable, and the overpressure of the outburst shock wave was about 20~35 kPa. The overpressure in the main roadway and the distance from the outburst port showed a decreasing trend. The highest value of temperature in the roadway increased by 0.25 °C and the highest value of gas concentration reached 38.12% during the experiment. With the action of shock air flow, the pulverized coal transportation in the roadway could be roughly divided into three stages, which are the accelerated movement stage, decelerated movement stage and the particle settling stage respectively. Total of 180.7 kg pulverized coal of outburst in this experiment were erupted, and most of them were accumulated in the main roadway. Through the analysis of the law of outburst shock wave propagation, a shock wave propagation model considering gas desorption efficiency was established. The relationships of shock wave overpressure and outburst intensity, gas desorption rate, initial gas pressure, cross

Pulverized coal vs. circulating fluidized bed: An economic comparison

International Nuclear Information System (INIS)

Johns, R.F.

1991-01-01

As the power industry looks to the 1990s for expanded steam generation capacity, boiler owners will continue on their long-standing assignment to evaluate and select the best, lowest cost alternative to meet their energy needs. For coal-fired plants, this evaluation process includes pulverized coal-fired boilers (PC) and circulating fluidized bed boilers (CFB). The cost difference between these products is site specific and depends on several variables, including: Boiler size, pressure, and temperature; Operating variables, such as the cost for fuel, auxiliary power, SO 2 reagent, and ash disposal; Capital cost; and Financial variables, such as evaluation period and interest rate. This paper provides a technical and economic comparison between a pulverized coal-fired boiler and circulating fluidized bed boiler

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

NO emission characteristics of superfine pulverized coal combustion in the O2/CO2 atmosphere

International Nuclear Information System (INIS)

Liu, Jiaxun; Gao, Shan; Jiang, Xiumin; Shen, Jun; Zhang, Hai

2014-01-01

Highlights: • Superfine pulverized coal combustion in O 2 /CO 2 atmosphere is a new promising technology. • NO emissions of superfine pulverized coal combustion in O 2 /CO 2 mixture were focused. • Coal particle sizes have significant effects on NO emissions in O 2 /CO 2 combustion. - Abstract: The combination of O 2 /CO 2 combustion and superfine pulverized coal combustion technology can make full use of their respective merits, and solve certain inherent disadvantages of each technology. The technology of superfine pulverized coal combustion in the O 2 /CO 2 atmosphere is easy and feasible to be retrofitted with few reconstructions on the existing devices. It will become a useful and promising method in the future. In this paper, a one-dimensional drop-tube furnace system was adopted to study the NO emission characteristics of superfine pulverized coal combustion in the O 2 /CO 2 atmosphere. The effects of coal particle size, coal quality, furnace temperature, stoichiometric ratio, etc. were analyzed. It is important to note that coal particle sizes have significant influence on NO emissions in the O 2 /CO 2 combustion. For the homogeneous NO reduction, smaller coal particles can inhibit the homogeneous NO formations under fuel-rich combustion conditions, while it becomes disadvantageous for fuel-lean combustion. However, under any conditions, heterogeneous reduction is always more significant for smaller coal particle sizes, which have smoother pore surfaces and simpler pore structures. The results from this fundamental research will provide technical support for better understanding and developing this new combustion process

Oxy-coal Combustion Studies

Energy Technology Data Exchange (ETDEWEB)

Wendt, J. [Univ. of Utah, Salt Lake City, UT (United States); Eddings, E. [Univ. of Utah, Salt Lake City, UT (United States); Lighty, J. [Univ. of Utah, Salt Lake City, UT (United States); Ring, T. [Univ. of Utah, Salt Lake City, UT (United States); Smith, P. [Univ. of Utah, Salt Lake City, UT (United States); Thornock, J. [Univ. of Utah, Salt Lake City, UT (United States); Y Jia, W. Morris [Univ. of Utah, Salt Lake City, UT (United States); Pedel, J. [Univ. of Utah, Salt Lake City, UT (United States); Rezeai, D. [Univ. of Utah, Salt Lake City, UT (United States); Wang, L. [Univ. of Utah, Salt Lake City, UT (United States); Zhang, J. [Univ. of Utah, Salt Lake City, UT (United States); Kelly, K. [Univ. of Utah, Salt Lake City, UT (United States)

2012-01-06

The objective of this project is to move toward the development of a predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. This validation research brings together multi-scale experimental measurements and computer simulations. The combination of simulation development and validation experiments is designed to lead to predictive tools for the performance of existing air fired pulverized coal boilers that have been retrofitted to various oxy-firing configurations. In addition, this report also describes novel research results related to oxy-combustion in circulating fluidized beds. For pulverized coal combustion configurations, particular attention is focused on the effect of oxy-firing on ignition and coal-flame stability, and on the subsequent partitioning mechanisms of the ash aerosol.

Firing in fluid beds and burners

Energy Technology Data Exchange (ETDEWEB)

Frandsen, F.; Lans, R. van der; Storm Pedersen, L.; Philbert Nielsen, H.; Aslaug Hansen, L.; Lin, W.; Johnsson, J.E.; Dam-Johansen, K.

1998-02-01

An investigation of the effect of co-firing straw and pulverized coal was performed. Based on experiments from pilot-scale and full-scale it was concluded that a higher fraction of straw in the fuel feedstock mixture results in lower NO and SO{sub 2} emissions. The lower NO emission was mainly due to the higher volatile content of the straw, which leads to lower stoichiometry in the gas phase and in subsequent suppression of NO{sub x} formation. This conclusion is consistent with experimental and modeling results for pure coal combustion. The effect of coal quality on NO emissions has been investigated with three coals of different characteristics in three furnaces: in the Funen power station, unit 7 (FVO7), the Midtkraft Studstrup power station, unit 4 (MKS4), and the Mitsui Babcock Energy Ltd (MBEL) test-rig. The MBEL test-rig was able to reproduce qualitatively the emissions from the MKS4 plant, and quantitatively the emissions from the FVO7 plant. The better agreement between the MBEL test-rig and FVO7 is presumed to be related to the existence of a large primary zone with a relatively low stoichiometry, diminishing the influence of near burner air and fuel mixing rate on the NO emissions. An engineering model has been developed for the prediction of NO emissions and burnout from pulverized fuel combustion in swirl burners. A simplified model for reduction of N{sub 2}O in CFBC has been developed, and simulation results are in good agreement with experimental data from a 12 MW{sub th} CFB-boiler. (EG) EFP-94. 108 refs.

CFD analysis of the pulverized coal combustion processes in a 160 MWe tangentially-fired-boiler of a thermal power plant

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano V. da; Beskow, Arthur B. [Universidade Regional Integrada do Alto Uruguai e das Misses (LABSIM/GEAPI/URI), Erechim, RS (Brazil). Dept. de Engenharia e Ciencia da Computacao. Grupo de Engenharia Aplicada a Processos Industriais], Emails: cristiano@uricer.edu.br, Arthur@uricer.edu.br; Indrusiak, Maria Luiza S. [Universidade do Vale do Rio dos Sinos (UNISINOS), Sao Leopoldo, RS (Brazil). Programa de Engenharia Mecanica], E-mail: sperbindrusiak@via-rs.net

2010-10-15

The strategic role of energy and the current concern with greenhouse effects, energetic and exegetic efficiency of fossil fuel combustion greatly enhance the importance of the studies of complex physical and chemical processes occurring inside boilers of thermal power plants. The state of the art in computational fluid dynamics and the availability of commercial codes encourage numeric studies of the combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. was used to study the combustion of coal in a 160 MWe commercial thermal power plant with the objective of simulating the operational conditions and identifying factors of inefficiency. The behavior of the flow of air and pulverized coal through the burners was analyzed, and the three-dimensional flue gas flow through the combustion chamber and heat exchangers was reproduced in the numeric simulation. (author)

Efficiency of using direct-flow burners and nozzles in implementation of dry-bottom ash removal at the TPP-210A boiler furnace

Science.gov (United States)

Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.

2017-02-01

In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion

Possibilities of using pulverized non coking coals in ironmaking

Energy Technology Data Exchange (ETDEWEB)

Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

1977-08-01

The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

Classification of pulverized coal ash

International Nuclear Information System (INIS)

Van der Sloot, H.A.; Van der Hoek, E.E.; De Groot, G.J.; Comans, R.N.J.

1992-09-01

The leachability of fifty different pulverized coal ashes from utilities in the Netherlands, Federal Republic of Germany and Belgium has been studied. Five different ashes were analyzed according to the complete standard leaching test and the results were published earlier. The examination of a wide variety of ashes under a wide range of pH and Liquid to Solid ratio (LS) conditions creates the possibility of identifying systematic trends in fly ash leaching behaviour and to identify the mechanisms controlling release. 16 figs., 2 tabs., 3 app., 25 refs

Combustion characteristics and kinetic analysis of pulverized coal under different pressure grades

Directory of Open Access Journals (Sweden)

Qiwei ZUO

2016-02-01

Full Text Available By using thermo gravimetric balance, experimental research on combustion characteristics and dynamics parameters of the typical coal injection from some domestic steelworks are conducted with non-isothermal method. The combustion characteristic parameters of the sample pulverized coal such as ignition temperature, peak temperature at maximum weight loss rate, burnout temperature, general burn exponent(S, and maximum combustion rate are studied under pressure grades of 0.1, 1.1, 2.1, 3.1 and 4.1 MPa, the activation energy (E and pre-exponential factor in the combustion process are calculated. The results show that when the pressure increases from 0.1 to 4.1 MPa, ignition temperature decreases by 85.7 K at most, peak temperature at maximum weight loss rate decreases by 249.3 K at most, burnout temperature decreases by 375 K at most, maximum weight loss rate increases by 10 times, and S increases by 33.6 times at most. It is also shown that there exists a kinetic complementation between E and ln A from the view point of dynamics, and the critical pressure of pulverized coal reaction control requirement and combustion mode transform is 3.1 MPa for the pulverized coal.

Imulation of temperature field in swirl pulverized coal boiler

Science.gov (United States)

Lv, Wei; Wu, Weifeng; Chen, Chen; Chen, Weifeng; Qi, Guoli; Zhang, Songsong

2018-02-01

In order to achieve the goal of energy saving and emission reduction and energy efficient utilization, taking a 58MW swirl pulverized coal boiler as the research object, the three-dimensional model of the rotor is established. According to the principle of CFD, basic assumptions and boundary conditions are selected, the temperature field in the furnace of 6 kinds of working conditions is numerically solved, and the temperature distribution in the furnace is analyzed. The calculation results show that the temperature of the working condition 1 is in good agreement with the experimental data, and the error is less than 10%,the results provide a theoretical basis for the following calculation. Through the comparison of the results of the 6 conditions, it is found that the working condition 3 is the best operating condition of the pulverized coal boiler.

Numerical simulation of altitude impact on pulverized coal combustion

Energy Technology Data Exchange (ETDEWEB)

Pei, Xiaohui; He, Boshu; Ling, Ling; Wang, Lei [Beijing Jiaotong Univ., Beijing (China). Inst. of Mechanical, Electronic and Control Engineering

2013-07-01

A drop-tube Furnace simulation model has been developed to investigate the pulverized coal combustion characteristics under different altitudes using the commercially available software Fluent. The altitude conditions of 0, 500, 1,000, 1,500 m have been discussed. The results included the fields of temperature, pressure, velocity, the coal burnout, CO burnout and NO emission in the tube furnace. The variation of these parameters with altitude has been analyzed. The coal combustion characteristics were affected by the altitude. The time and space for coal burnout should be increased with the rise of altitude. The valuable results could be referenced in the design of coal- fired furnaces for the high altitude areas.

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

2000-04-01

Reduction of NO{sub x} emission is an important environmental issue in pulverized coal combustion. The most cost-effective approach to NO{sub x} reduction is air-staging which can also operate with additional down-stream techniques such as reburning [1]. Air staging promotes the conversion of NO{sub x} precursors (HCN, NH{sub 3}, etc.) to N{sub 2} by delaying the oxygen supply to the greatest extent when those nitrogen species are released during devolatilization. Such a delay gives the primary volatiles a chance to undergo secondary reactions, including tar cracking and soot formation. Secondary reactions of volatiles largely determine the fate of the ultimate NO{sub x} production from pyrolysis, therefore a detailed investigation into the transformation of nitrogen species during secondary reactions and effects of soot on nitrogen release is critical for design and implementation of new pollution control strategies. Current nitrogen models (including the CPD model at BYU) only simulate the nitrogen release during primary pyrolysis, which happens at low temperatures. This project helps to build a nitrogen release model that accounts for secondary reactions and the effects of soot at temperatures relevant to industrial burners.

Experimental and Numerical Investigation of Effect of Coal Rank on Burn-off Time in Pulverized Coal Combustion

OpenAIRE

Nozawa, Sohei; Wada, Nozomi; Matsushita, Yosuke; Yamamoto, Tsuyoshi; Omori, Motohira; Harada, Tatsuro

2012-01-01

Thermogravimetry (TG) for two different coal ranks, Loy Yang coal and Newlands coal, was carried out in an atmospheric air environment. Detailed parameters of the heterogeneous oxidation reaction for each coal rank were estimated by analyzing the TG results. Heat and mass transfer of a single pulverized coal particle that was heated at a constant temperature were numerically simulated. In this calculation, the decrease in the mass ratio caused by the oxidation reaction was considered. The num...

Review of coal-water fuel pulverization technology and atomization quality registration methods

Directory of Open Access Journals (Sweden)

Zenkov Andrey

2017-01-01

Full Text Available Possibilities of coal-water fuel application in industrial power engineering are considered and described. Two main problems and disadvantages of this fuel type are suggested. The paper presents information about liquid fuel atomization technologies and provides data on nozzle type for coal-water fuel pulverization. This article also mentions some of the existing technologies for coal-water slurry spraying quality determination.

Quantitative characterization of pulverized coal and biomass–coal blends in pneumatic conveying pipelines using electrostatic sensor arrays and data fusion techniques

International Nuclear Information System (INIS)

Qian, Xiangchen; Wang, Chao; Yan, Yong; Shao, Jiaqing; Wang, Lijuan; Zhou, Hao

2012-01-01

Quantitative data about the dynamic behaviour of pulverized coal and biomass–coal blends in fuel injection pipelines allow power plant operators to detect variations in fuel supply and oscillations in the flow at an early stage, enable them to balance fuel distribution between fuel feeding pipes and ultimately to achieve higher combustion efficiency and lower greenhouse gas emissions. Electrostatic sensor arrays and data fusion algorithms are combined to provide a non-intrusive solution to the measurement of fuel particle velocity, relative solid concentration and flow stability under pneumatic conveying conditions. Electrostatic sensor arrays with circular and arc-shaped electrodes are integrated in the same sensing head to measure ‘averaged’ and ‘localized’ characteristics of pulverized fuel flow. Data fusion techniques are applied to optimize and integrate the results from the sensor arrays. Experimental tests were conducted on the horizontal section of a 150 mm bore pneumatic conveyor circulating pulverized coal and sawdust under various flow conditions. Test results suggest that pure coal particles travel faster and carry more electrostatic charge than biomass–coal blends. As more biomass particles are added to the flow, the overall velocity of the flow reduces, the electrostatic charge level on particles decreases and the flow becomes less stable compared to the pure coal flow. (paper)

Quantitative characterization of pulverized coal and biomass-coal blends in pneumatic conveying pipelines using electrostatic sensor arrays and data fusion techniques

Science.gov (United States)

Qian, Xiangchen; Yan, Yong; Shao, Jiaqing; Wang, Lijuan; Zhou, Hao; Wang, Chao

2012-08-01

Quantitative data about the dynamic behaviour of pulverized coal and biomass-coal blends in fuel injection pipelines allow power plant operators to detect variations in fuel supply and oscillations in the flow at an early stage, enable them to balance fuel distribution between fuel feeding pipes and ultimately to achieve higher combustion efficiency and lower greenhouse gas emissions. Electrostatic sensor arrays and data fusion algorithms are combined to provide a non-intrusive solution to the measurement of fuel particle velocity, relative solid concentration and flow stability under pneumatic conveying conditions. Electrostatic sensor arrays with circular and arc-shaped electrodes are integrated in the same sensing head to measure ‘averaged’ and ‘localized’ characteristics of pulverized fuel flow. Data fusion techniques are applied to optimize and integrate the results from the sensor arrays. Experimental tests were conducted on the horizontal section of a 150 mm bore pneumatic conveyor circulating pulverized coal and sawdust under various flow conditions. Test results suggest that pure coal particles travel faster and carry more electrostatic charge than biomass-coal blends. As more biomass particles are added to the flow, the overall velocity of the flow reduces, the electrostatic charge level on particles decreases and the flow becomes less stable compared to the pure coal flow.

Burnout of pulverized biomass particles in large scale boiler - Single particle model approach

Energy Technology Data Exchange (ETDEWEB)

Saastamoinen, Jaakko; Aho, Martti; Moilanen, Antero [VTT Technical Research Centre of Finland, Box 1603, 40101 Jyvaeskylae (Finland); Soerensen, Lasse Holst [ReaTech/ReAddit, Frederiksborgsveij 399, Niels Bohr, DK-4000 Roskilde (Denmark); Clausen, Soennik [Risoe National Laboratory, DK-4000 Roskilde (Denmark); Berg, Mogens [ENERGI E2 A/S, A.C. Meyers Vaenge 9, DK-2450 Copenhagen SV (Denmark)

2010-05-15

Burning of coal and biomass particles are studied and compared by measurements in an entrained flow reactor and by modelling. The results are applied to study the burning of pulverized biomass in a large scale utility boiler originally planned for coal. A simplified single particle approach, where the particle combustion model is coupled with one-dimensional equation of motion of the particle, is applied for the calculation of the burnout in the boiler. The particle size of biomass can be much larger than that of coal to reach complete burnout due to lower density and greater reactivity. The burner location and the trajectories of the particles might be optimised to maximise the residence time and burnout. (author)

A Model for Nitrogen Chemistry in Oxy-Fuel Combustion of Pulverized Coal

DEFF Research Database (Denmark)

Hashemi, Hamid; Hansen, Stine; Toftegaard, Maja Bøg

2011-01-01

, heating and devolatilization of particles, and gas–solid reactions. The model is validated by comparison with entrained flow reactor results from the present work and from the literature on pulverized coal combustion in O2/CO2 and air, covering the effects of fuel, mixing conditions, temperature......In this work, a model for the nitrogen chemistry in the oxy-fuel combustion of pulverized coal has been developed. The model is a chemical reaction engineering type of model with a detailed reaction mechanism for the gas-phase chemistry, together with a simplified description of the mixing of flows......, stoichiometry, and inlet NO level. In general, the model provides a satisfactory description of NO formation in air and oxy-fuel combustion of coal, but under some conditions, it underestimates the impact on NO of replacing N2 with CO2. According to the model, differences in the NO yield between the oxy...

Fluidized bed and pulverized coal combustion residues for secondary pavements

International Nuclear Information System (INIS)

Ghafoori, N.; Diawara, H.; Wang, L.

2009-01-01

The United States produced nearly 125 million tons of coal combustion products in 2006. These by-products include fly ash, flue gas desulphurization materials, bottom ash, boiler slag, and other power plant by-products. The expense associated with waste disposal, lack of disposal sites, and significant environmental damage linked with the disposal of coal combustion residues have encouraged innovative utilization strategies such as the fluidized bed combustion (FBC) unit. This paper presented the results of a laboratory investigation that examined the properties of composites developed with different proportions of pre-conditioned FBC spent bed, pulverized coal combustion fly ash, natural fine aggregate, and Portland cement. The purpose of the study was to examine the extent to which the by-product composites could replace currently used materials in secondary roads. The paper presented the research objectives and experimental programs, including matrix constituent and proportions; mixture proportions; and mixing, curing, sampling, and testing. The discussion of results centered around compressive strength and expansion by internal sulfate attack. It was concluded that with proper proportioning, by-products of pulverized and fluidized bed combustion promote binding of sand particles and provide adequate strength under various curing and moisture conditions 4 refs., 6 tabs.

Pyrolysis of superfine pulverized coal. Part 4. Evolution of functionalities in chars

International Nuclear Information System (INIS)

Liu, Jiaxun; Ma, Yang; Luo, Lei; Ma, Junfang; Zhang, Hai; Jiang, Xiumin

2017-01-01

Highlights: • A combination of XPS and NMR is adopted for analyzing char chemical structures during superfine pulverized coal pyrolysis. • The chemisorbed NO can be transformed into pyridine N with the favor of adjacent oxygenated groups in chars. • Particle size has significant influence on oxygen-containing configurations in chars. - Abstract: The properties of the coal-derived char play crucial roles in coal conversion reactions and the formation of air pollutants. The nascent char is highly reactive due to the existence of numerous free radicals, active sites, and organic functional groups on its surface. Here, we showed that a combination of nuclear magnetic resonance spectroscopy (NMR) and X-ray photoelectron spectroscopy (XPS) techniques is an effective and precise way to characterize the occurrence, distribution, and evolution of organic functionalities in coal chars. Using these methods, we explored detailed information about chemical features of superfine pulverized coal chars in different atmospheres, and we also discussed the influence of particle size on the evolutionary behavior of functionalities. Results indicate that, in both N_2 and CO_2 atmospheres, the content of C−O species increases with the reduction in char particle sizes. This increment facilitates the heterogeneous reduction of NOx on char surfaces. The chemisorbed NO is susceptible to being incorporated into chars, and being transformed into pyridine-type nitrogen with the favor of adjacent oxygen-containing groups. Moreover, the significant increment in oxygen-containing groups with the reduction of particle size is further confirmed through "1"3C NMR analysis. It was shown that there is an excellent correlation between estimates derived from XPS and NMR for oxygen configuration. The findings from this work provide some new insights into NOx reduction mechanisms and shed light on the practical application of superfine pulverized coal in the future.

CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

2003-08-28

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when

The Technology of Nitrogen Oxide Emissions Reduction at Pulverized Coal Burning

Directory of Open Access Journals (Sweden)

Dunaevska, N.I.

2016-11-01

Full Text Available To assess the effectiveness of the influence of thermochemical preparation of anthracite on the formation of nitrogen oxides the three-dimensional numerical model of the TPP-210A boiler`s furnace for standard and modified burners was created. The calculation results are shown the decrease of NOx concentration across the height of the furnace and reduce of the unburnt coal for the modified burners in comparison with standard ones.

Combustion of pulverized coal in counter-current flow

Energy Technology Data Exchange (ETDEWEB)

Timnat, Y M; Goldman, Y [Technion-Israel Inst. of Tech., Haifa (Israel). Faculty of Aerospace Engineering

1991-01-01

In this report we describe the results obtained with two prototypes of pulverized coal combustors operating in counter-current flow, one at atmospheric pressure, the other at higher pressure and compare them to the predictions of a theoretical-numerical model, we have developed. The first prototype treats a vertical configuration, eight times larger than the one treated before (Hazanov et al. 1985), while in the second a horizontal arrangement with a smaller volume is studied. Attention was focused on particle trajectories, burnout, angle of injection, ash separation by rotational motion, effects of initial particle size and temperature, impingement velocity and the effect of gravity. Main development activity was directed to achieving stable and reliable coal burning in the combustors.

Online X-ray Fluorescence (XRF) Analysis of Heavy Metals in Pulverized Coal on a Conveyor Belt.

Science.gov (United States)

Yan, Zhang; XinLei, Zhang; WenBao, Jia; Qing, Shan; YongSheng, Ling; DaQian, Hei; Da, Chen

2016-02-01

Heavy metals in haze episode will continue to threaten the quality of public health around the world. In order to decrease the emission of heavy metals produced from coal burning, an online X-ray fluorescence (XRF) analyzer system, consisting of an XRF analyzer with data acquisition software and a laser rangefinder, was developed to carry out the measurement of heavy metals in pulverized coal. The XRF analyzer was mounted on a sled, which can effectively smooth the surface of pulverized coal and reduce the impact of surface roughness during online measurement. The laser rangefinder was mounted over the sled for measuring the distance between a pulverized coal sample and the analyzer. Several heavy metals and other elements in pulverized coal were online measured by the XRF analyzer directly above a conveyor belt. The limits of detection for Hg, Pb, Cr, Ti, Fe, and Ca by the analyzer were 44 ± 2, 34 ± 2, 17 ± 3, 41 ± 4, 19 ± 3, and 65 ± 2 mg·kg(-1), respectively. The relative standard deviation (%RSD) for the elements mentioned was less than 7.74%. By comparison with the results by inductively-coupled plasma mass spectrometry (ICP-MS), relative deviation (%D) of the online XRF analyzer was less than 10% for Cr, Ti, and Ca, in the range of 0.8-24.26% for Fe, and greater than 20% for Hg and Pb. © The Author(s) 2016.

Relationship between Particle Size Distribution of Low-Rank Pulverized Coal and Power Plant Performance

Directory of Open Access Journals (Sweden)

Rajive Ganguli

2012-01-01

Full Text Available The impact of particle size distribution (PSD of pulverized, low rank high volatile content Alaska coal on combustion related power plant performance was studied in a series of field scale tests. Performance was gauged through efficiency (ratio of megawatt generated to energy consumed as coal, emissions (SO2, NOx, CO, and carbon content of ash (fly ash and bottom ash. The study revealed that the tested coal could be burned at a grind as coarse as 50% passing 76 microns, with no deleterious impact on power generation and emissions. The PSD’s tested in this study were in the range of 41 to 81 percent passing 76 microns. There was negligible correlation between PSD and the followings factors: efficiency, SO2, NOx, and CO. Additionally, two tests where stack mercury (Hg data was collected, did not demonstrate any real difference in Hg emissions with PSD. The results from the field tests positively impacts pulverized coal power plants that burn low rank high volatile content coals (such as Powder River Basin coal. These plants can potentially reduce in-plant load by grinding the coal less (without impacting plant performance on emissions and efficiency and thereby, increasing their marketability.

Influence of process parameters on coal combustion performance. Review, experiments and engineering modeling

Energy Technology Data Exchange (ETDEWEB)

Lans, R.P. van der

1997-04-01

The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on a simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms of a reactor configuration. The influence of coal type and process conditions on NO formation and carbon burnout has been investigated experimentally in a 400 MW{sub e} corner fired boiler with over fire air, a 350 MW{sub e} opposed fired boiler, and in a 160 kW{sub t} pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project `Atmospheric Pressure Combustion of Pulverized Coal and Coal Based Blends for Power Generation`. On the pilot scale test both single stage and air staged tests were performed. A simple, one-dimensional combustion and radiation heat transfer model has been developed for the furnace of full scale boilers. The model has been applied to the two boilers mentioned above, and is validated against measured temperatures and carbon in ash concentrations. A mixing study has been performed in order to initiate an investigation of the potential of chemical engineering models to predict NO from pulverized fuel burners. (EG) 11 refs.

Numerical study on NO formation in a pulverized coal-fired furnace using oxy-fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Aiyue; Chen, Yuan; Sheng, Changdong [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

Computational fluid dynamics (CFD) approach was employed to numerically investigate NO formation in a 600 MW wall-fired pulverized coal-fired furnace retrofitted for oxy-coal combustion, aimed at the impacts of flue gas recycle ratio, O{sub 2} staging and recycled NO with the recycled flue gas (RFG) on NO formation and emission. An in-house CFD research code for conventional air combustion was developed and extended to simulate O{sub 2}/RFG combustion with specific considerations of the change of gas properties and its impact on coal particle combustion processes. The extended De Soete mechanisms including NO reburning mechanism were applied to describe transformations of fuel nitrogen. It was shown that CFD simulation represented the significant reduction of NO formation during O{sub 2}/RFG combustion compared to that during air combustion. The in-burner and particularly the in-furnace O{sub 2} staging were confirmed still to play very important roles in NO formation control. Changing the recycle ratio had significant impact on the combustion performance and consequently on NO formation and emission. With the combustion performance ensured, decreasing the flue gas recycle ratio or increasing the inlet O{sub 2} concentration of combustion gas led to reduction of NO formation and emission. Although NO formation and emission was found to increase with increasing the inlet NO concentration of combustion gas, CFD simulation indicated that {proportional_to}74% of the inlet NO was reduced in the furnace, consistent with the experimental data reported in the literature. This demonstrated the significant contribution of reburning mechanism to the reduction of the recycled NO in the furnace.

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

International Nuclear Information System (INIS)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-01

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO(sub x) pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

Pyrolysis of superfine pulverized coal. Part 3. Mechanisms of nitrogen-containing species formation

International Nuclear Information System (INIS)

Liu, Jiaxun; Jiang, Xiumin; Shen, Jun; Zhang, Hai

2015-01-01

Highlights: • NH 3 and NO formation mechanisms during superfine pulverized coal pyrolysis are investigated. • Influences of temperature, heating rate, particle size, atmosphere, and acid wash on the NH 3 and NO formation are analyzed. • Transformations of nitrogen-containing structures in coal/char during pyrolysis are recognized through XPS observation. • Relationships among nitrogen-containing gaseous species during pyrolysis are discussed. - Abstract: With more stringent regulations being implemented, elucidating the formation mechanisms of nitrogen-containing species during the initial pyrolysis step becomes important for developing new NO x control strategies. However, there is a lack of agreement on the origins of NO x precursors during coal pyrolysis, in spite of extensive investigations. Hence, it is important to achieve a more precise knowledge of the formation mechanisms of nitrogen-contain species during coal pyrolysis. In this paper, pyrolysis experiments of superfine pulverized coal were performed in a fixed bed at low heating rates. The influences of temperature, coal type, particle size and atmosphere on the NH 3 and NO evolution were discussed. There is a central theme to develop knowledge of the relationship between particle sizes and evolving behaviors of nitrogen-containing species. Furthermore, the catalytic role of inherent minerals in coal was proved to be effective on the partitioning of nitrogen during coal pyrolysis. In addition, the conversion pathways of heteroaromatic nitrogen structures in coal/char during pyrolysis were recognized through the X-ray photoelectron spectroscopy (XPS) analysis. Large quantities of pyridinic and quanternary nitrogen functionalities were formed during the thermal degradation. Finally, the relationships among the nitrogen-containing gaseous species during coal pyrolysis were discussed. In brief, a comprehensive picture of the volatile-nitrogen partitioning during coal pyrolysis is obtained in this

Deposit formation in a full-scale pulverized wood-fired power plant with and without coal fly ash addition

DEFF Research Database (Denmark)

Wu, Hao; Shafique Bashir, Muhammad; Jensen, Peter Arendt

2013-01-01

Ash transformation and deposition in a pulverized wood-fired power plant boiler of 800 MWth were studied with and without the addition of coal fly ash. The transient ash deposition behavior was investigated by using an advanced deposit probe system at two different boiler locations with flue gas...... at the low-temperature location showed a slow initial build-up and a stable mass of deposits after approximately 1-5 h. The deposits collected during pulverized wood combustion contained a considerable amount of K2SO4, KCl, and KOH/K2CO3. With the addition of coal fly ash (~4 times of the mass flow of wood...... ash) to the boiler, these alkali species were effectively removed both in the fly ash and in the deposits, and a more frequent shedding of the deposits was observed. The results imply that coal fly ash can be an effective additive to reduce ash deposition and corrosion problems in a pulverized wood...

Regulator of Dust and Coal Burner of Power Boilers

Directory of Open Access Journals (Sweden)

W. Wujcik

2004-01-01

Full Text Available The papers considers problems concerning introduction of neutron regulator into engineering practice. The regulator makes it possible to regulate CO, N0^ and O2 values with the purpose to optimize ejections into environment. The paper contains scheme of automation control of cyclone dust and coal burner with the help of a neutron regulator.

Physical and chemical characterization of 50 pulverized coal ashes with respect to partial cement replacement in concrete

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H A; Weijers, E G

1986-04-01

Physical and chemical characterization of 50 pulverized coal ashes from Dutch, Belgian and German installations has been carried out to identify the parameters that have to be kept under control, when pulverized coal ashes are to be used as partial cement replacement in concrete. For a good workability of fly ash/cement mortars the particle size and the carbon content are important. By performing a mortar flow test (Heagermann) upon delivery exterme ashes can be easily eliminated. The compressive strength is largely determined by the fineness of the ash (weight fraction below 20 micron). A direct effect of carbon content on strength development is not observed, but a reduction in mortar slow due to carbon leads to loss in strength, while the workability has to be adjusted. Size distribution measurement by optical methods is recommended as the relevant part of the ash size distribution cannot be properly assessed by sieve methods. The net contribution of fly ash to the compressive strength of a fly ash/cement (20/80) mortar exhibits a minimum at 14 days curing, which is common to all 50 ashes studied. Improvements in ash quality as obtained from pulverized-coal fired installations can be achieved by improvements in coal milling and optimizing ash collection. 6 figs., 4 tabs., 19 refs.

Numerical simulation of pulverized coal combustion to reduce pollutants

International Nuclear Information System (INIS)

Mohammad Bagher Ayani; Behnam Rahmanian

2010-01-01

Full text: In this research, the numerical simulation of pollutant reduction and in a pulverized coal combustion at 2D combustion chamber have been studied. Finite volume method using structured grid arrangement was utilized for modeling the pulverized coal combustion. The pressure base algorithm and implicit solver has been employed to simulate non-premix combustion model. The air was diluted by some participative gaseous such as whose percentages varied from 0 % to 20 %. Participative gases and air were preheated by a high-temperature gas generator, and the preheated oxidizer temperature could achieve. The combustion simulation with the generalized finite rate chemistry model, referred to as the Magnussen model and the reacting flow with the mixture fraction PDF/ equilibrium chemistry model, referred to as the PDF model are studied. Quick scheme was adopted for the discretization of all convective terms of the advective transport equations. So, as a result of addition participative gases into oxidizer the rate of formation of pollutants as well as NO x suppressed. The addition only a few percent of halogen components can make some systems nonflammable. The effects of addition halogen components and non-reaction gaseous such as Helium and Argon are fuel dilution and its acts as catalysts in reducing the H atom concentration necessary for the chain branching reaction sequence. Moreover, they act like surface and they make the increment of surface ratio versus volume. Because of this, the number of radical conflicts and hence destruction them will be increase. Furthermore, the rate of formation of pollutants will be decreased if the halogen components and non-reaction gaseous injection will be increased. However, as a result of this research, in the case of injection in pulverized coal combustion the flame temperature is lower than Steam, Argon and Helium. So, the emission levels of carbon dioxide is significantly lower than other participative gases, but in this

Numerical investigation of influence thermal preparation coal on nitric oxides formation in combustion process

Energy Technology Data Exchange (ETDEWEB)

Chernetskaya, N. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Chernetsky, M.; Dekterev, A. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Kutateladze Institute of Thermophysics, Novosibirsk (Russian Federation)

2013-07-01

Emissions of nitrogen oxides from coal combustion are a major environmental problem because they have been shown to contribute to the formation of acid rain and photochemical smog. Coal thermalpreparation before furnace delivery is effective method to reduce NOx emissions, shown by experiments in small-scale facilities (Babiy VI, Alaverdov PI, Influence of thermal preparation pulverized coal on nitric oxides outlet for combustion different metamorphized coal. ATI, 1983). This paper presents the mathematical model of burning thermal preparation coal. Validation of the model was carried out on laboratory-scale plant of All-Russia thermal engineering institute. Modeling of low-emissive burner with preliminary heating coal dust is made for the purpose of search of burner optimal constructions which provides low concentration of nitric oxides in the boiler. For modeling are used in-house CFD code ''{sigma}Flow'' (Dekterev AA, Gavrilov AA, Harlamov EB, Litvintcev KY, J Comput Technol 8(Part 1):250-255, 2003).

Gasification in pulverized coal flames. Final report (Part I). Pulverized coal combustion and gasification in a cyclone reactor: experiment and model

Energy Technology Data Exchange (ETDEWEB)

Barnhart, J. S.; Laurendeau, N. M.

1979-05-01

A unified experimental and analytical study of pulverized coal combustion and low-BTU gasification in an atmospheric cyclone reactor was performed. Experimental results include several series of coal combustion tests and a coal gasification test carried out via fuel-rich combustion without steam addition. Reactor stability was excellent over a range of equivalence ratios from .67 to 2.4 and air flowrates from 60 to 220 lb/hr. Typical carbon efficiencies were 95% for air-rich and stoichiometric tests and 80% for gasification tests. The best gasification results were achieved at an equivalence ratio of 2.0, where the carbon, cold gas and hot gas efficiencies were 83, 45 and 75%, respectively. The corresponding product gas heating value was 70 BTU/scf. A macroscopic model of coal combustion in the cyclone has been developed. Fuel-rich gasification can also be modeled through a gas-phase equilibrium treatment. Fluid mechanics are modeled by a particle force balance and a series combination of a perfectly stirred reactor and a plug flow reactor. Kinetic treatments of coal pyrolysis, char oxidation and carbon monoxide oxidation are included. Gas composition and temperature are checked against equilibrium values. The model predicts carbon efficiency, gas composition and temperature and reactor heat loss; gasification parameters, such as cold and hot gas efficiency and make gas heating value, are calculated for fuel-rich conditions. Good agreement exists between experiment and theory for conditions of this investigation.

Volatile release and particle formation characteristics of injected pulverized coal in blast furnaces

International Nuclear Information System (INIS)

Chen, Wei-Hsin; Du, Shan-Wen; Yang, Tsung-Han

2007-01-01

Volatiles release and particle formation for two kinds of pulverized coals (a high volatile bituminous coal and a low volatile bituminous coal) in a drop tube furnace are investigated to account for the reactions of pulverized coal injected in blast furnaces. Two different sizes of feed particles are considered; one is 100-200 mesh and the other is 200-325 mesh. By evaluating the R-factor, the devolatilization extent of the larger feed particles is found to be relatively poor. However, the swelling behavior of individual or two agglomerated particles is pronounced, which is conducive to gasification of the chars in blast furnaces. In contrast, for the smaller feed particles, volatiles liberated from the coal particles can be improved in a significant way as a result of the amplified R-factor. This enhancement can facilitate the performance of gas phase combustion. Nevertheless, the residual char particles are characterized by agglomeration, implying that the reaction time of the char particles will be lengthened, thereby increasing the possibility of furnace instability. Double peak distributions in char particle size are observed in some cases. This possibly results from the interaction of the plastic state and the blowing effect at the particle surface. Considering the generation of tiny aerosols composed of soot particles and tar droplets, the results indicate that their production is highly sensitive to the volatile matter and elemental oxygen contained in the coal. Comparing the reactivity of the soot to that of the unburned char, the former is always lower than the latter. Consequently, the lower is the soot formation, the better is the blast furnace stability

Pulverized coal burnout in blast furnace simulated by a drop tube furnace

Energy Technology Data Exchange (ETDEWEB)

Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

2010-02-15

Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

Examination of flame length for burning pulverized coal in laminar flow reactor

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan [Pusan National University, Busan (Korea, Republic of)

2010-12-15

Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

Examination of flame length for burning pulverized coal in laminar flow reactor

International Nuclear Information System (INIS)

Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan

2010-01-01

Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

EXPERIMENTS AND COMPUTATIONAL MODELING OF PULVERIZED-COAL IGNITION; FINAL

International Nuclear Information System (INIS)

Samuel Owusu-Ofori; John C. Chen

1999-01-01

Under typical conditions of pulverized-coal combustion, which is characterized by fine particles heated at very high rates, there is currently a lack of certainty regarding the ignition mechanism of bituminous and lower rank coals as well as the ignition rate of reaction. furthermore, there have been no previous studies aimed at examining these factors under various experimental conditions, such as particle size, oxygen concentration, and heating rate. Finally, there is a need to improve current mathematical models of ignition to realistically and accurately depict the particle-to-particle variations that exist within a coal sample. Such a model is needed to extract useful reaction parameters from ignition studies, and to interpret ignition data in a more meaningful way. The authors propose to examine fundamental aspects of coal ignition through (1) experiments to determine the ignition temperature of various coals by direct measurement, and (2) modeling of the ignition process to derive rate constants and to provide a more insightful interpretation of data from ignition experiments. The authors propose to use a novel laser-based ignition experiment to achieve their first objective. Laser-ignition experiments offer the distinct advantage of easy optical access to the particles because of the absence of a furnace or radiating walls, and thus permit direct observation and particle temperature measurement. The ignition temperature of different coals under various experimental conditions can therefore be easily determined by direct measurement using two-color pyrometry. The ignition rate-constants, when the ignition occurs heterogeneously, and the particle heating rates will both be determined from analyses based on these measurements

A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

Directory of Open Access Journals (Sweden)

Tomáš Dlouhý

2012-01-01

Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

Simulation of blast furnace operation during the substitution of coke and pulverized coal with granulated waste plastic

Directory of Open Access Journals (Sweden)

Kovačević Tihomir M.

2014-01-01

Full Text Available The possibility of using the waste plastic as reducing agent in blast furnace for obtaining pig iron is in focus for the past couple year. The simulation of blast furnace process in BFC software has been performed in order to analyze the coke and coals saving, CO2 emission and determining the economic benefits. Three different batches were made for comparative analysis, depending on the batch composition and input of batch components into the blast furnace: case 1 (C1, case 2 (C2 and case 3 (C3. The base case, C1 contains sinter (bulk material which is needed for obtaining 1 tone of pig iron, quartz which provides slag alkalinity and coke as reducing and energy agent. C2 has the same components as C1, but contains pulverized coal instead one part of coke and C3 contains granulated waste plastic instead coke in an approximately the same amount as pulverized coal. The substitution of coke with pulverized coal and waste plastic is 18.6 % and 25.2 %, respectively. The economic, productivity and ecologic aspects have been analyzed. The consumption of each tone of waste plastic in blast furnace saves 360 $, which is 18 times more than its price, bearing in mind that the market price of coke is 380 $/t % and waste plastic 20 $/t. Regarding the specific productivity, it decreases from 2.13 for C1 to 1.87 for C3. From an environmental aspect there are two main benefits: reduction of CO2 emission and impossibility of dioxin formation. The CO2 emission was 20.18, 19.46 and 17.21 for C1, C2 and C3, respectively.

Increased Coal Replacement in a Cement Kiln Burner by Feeding a Mixture of Solid Hazardous Waste and Shredded Plastic Waste

OpenAIRE

Ariyaratne, W. K. Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

2013-01-01

The present study aims to find the maximum possible replacement of coal by combined feeding of plastic waste and solid hazardous waste mixed with wood chips (SHW) in rotary kiln burners used in cement kiln systems. The coal replacement should be achieved without negative impacts on product quality, emissions or overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement kiln by varying SHW and plastic waste feeding rates. Experimental result...

A simple numerical model to estimate the effect of coal selection on pulverized fuel burnout

Energy Technology Data Exchange (ETDEWEB)

Sun, J.K.; Hurt, R.H.; Niksa, S.; Muzio, L.; Mehta, A.; Stallings, J. [Brown University, Providence, RI (USA). Division Engineering

2003-06-01

The amount of unburned carbon in ash is an important performance characteristic in commercial boilers fired with pulverized coal. Unburned carbon levels are known to be sensitive to fuel selection, and there is great interest in methods of estimating the burnout propensity of coals based on proximate and ultimate analysis - the only fuel properties readily available to utility practitioners. A simple numerical model is described that is specifically designed to estimate the effects of coal selection on burnout in a way that is useful for commercial coal screening. The model is based on a highly idealized description of the combustion chamber but employs detailed descriptions of the fundamental fuel transformations. The model is validated against data from laboratory and pilot-scale combustors burning a range of international coals, and then against data obtained from full-scale units during periods of coal switching. The validated model form is then used in a series of sensitivity studies to explore the role of various individual fuel properties that influence burnout.

Conceptual designs of pressurized fluidized bed and pulverized coal fired power plants

International Nuclear Information System (INIS)

Doss, H.S.; Bezella, W.A.; Hamm, J.R.; Pietruszkiewicz, J.

1984-01-01

This paper presents the major technical and economic characteristics of steam and air-cooled pressurized fluidized bed (PFB) power plant concepts, along with the characteristics of a pulverized coal fired power plant equipped with an adipic acid enhanced wet-limestone flue gas desulfurization system. Conceptual designs for the three plants were prepared to satisfy a set of common groundrules developed for the study. Grassroots plants, located on a generic plant site were assumed. The designs incorporate technologies projected to be commercial in the 1990 time frame. Power outputs, heat rates, and costs are presented

Effect of multiphase radiation on coal combustion in a pulverized coal jet flame

International Nuclear Information System (INIS)

Wu, Bifen; Roy, Somesh P.; Zhao, Xinyu; Modest, Michael F.

2017-01-01

The accurate modeling of coal combustion requires detailed radiative heat transfer models for both gaseous combustion products and solid coal particles. A multiphase Monte Carlo ray tracing (MCRT) radiation solver is developed in this work to simulate a laboratory-scale pulverized coal flame. The MCRT solver considers radiative interactions between coal particles and three major combustion products (CO 2 , H 2 O, and CO). A line-by-line spectral database for the gas phase and a size-dependent nongray correlation for the solid phase are employed to account for the nongray effects. The flame structure is significantly altered by considering nongray radiation and the lift-off height of the flame increases by approximately 35%, compared to the simulation without radiation. Radiation is also found to affect the evolution of coal particles considerably as it takes over as the dominant mode of heat transfer for medium-to-large coal particles downstream of the flame. To investigate the respective effects of spectral models for the gas and solid phases, a Planck-mean-based gray gas model and a size-independent gray particle model are applied in a frozen-field analysis of a steady-state snapshot of the flame. The gray gas approximation considerably underestimates the radiative source terms for both the gas phase and the solid phase. The gray coal approximation also leads to under-prediction of the particle emission and absorption. However, the level of under-prediction is not as significant as that resulting from the employment of the gray gas model. Finally, the effect of the spectral property of ash on radiation is also investigated and found to be insignificant for the present target flame. - Highlights: • A Monte Carlo–based nongray radiation solver is developed to study effects of radiation. • Radiation alters the lift-off height, and the distribution of temperature andspecies for the target flame. • Radiation alters the heat transfer mechanism of medium

Investigation of air gasification of micronized coal, mechanically activated using the plasma control of the process

Directory of Open Access Journals (Sweden)

Butakov Evgenii

2017-01-01

Full Text Available Combination of the processes of coal combustion and gasification into a single technology of mechano-chemical and plasma-chemical activation is of a considerable scientific and technological interest. Enhancement of coal reactivity at their grinding with mechanical activation is associated with an increase in the reaction rate of carbon material, and at plasma-chemical effect, the main is an increase in reactivity of the oxidizing agent caused by the high plasma temperatures of atomic oxygen. The process of gasification was studied on the 1-MW setup with tangential scroll supply of pulverized coal-air mixture and cylindrical reaction chamber. Coal ground by the standard boiler mill is fed to the disintegrator, then, it is sent to the scroll inlet of the burner-reactor with the transport air. Pulverized coal is ignited by the plasmatron of 10-kW power. In experiments on air gasification of micronized coal, carried out at the temperature in the reaction chamber of 1000-1200°C and air excess α = 0.3-1, the data on CO concentration of 11% and H2 concentration of up to 6% were obtained. Air and air-steam gasification of mechanically-activated micronized coals with plasma control was calculated using SigmaFlow software package.

Investigation of air gasification of micronized coal, mechanically activated using the plasma control of the process

Science.gov (United States)

Butakov, Evgenii; Burdukov, Anatoly; Chernetskiy, Mikhail; Kuznetsov, Victor

2017-10-01

Combination of the processes of coal combustion and gasification into a single technology of mechano-chemical and plasma-chemical activation is of a considerable scientific and technological interest. Enhancement of coal reactivity at their grinding with mechanical activation is associated with an increase in the reaction rate of carbon material, and at plasma-chemical effect, the main is an increase in reactivity of the oxidizing agent caused by the high plasma temperatures of atomic oxygen. The process of gasification was studied on the 1-MW setup with tangential scroll supply of pulverized coal-air mixture and cylindrical reaction chamber. Coal ground by the standard boiler mill is fed to the disintegrator, then, it is sent to the scroll inlet of the burner-reactor with the transport air. Pulverized coal is ignited by the plasmatron of 10-kW power. In experiments on air gasification of micronized coal, carried out at the temperature in the reaction chamber of 1000-1200°C and air excess α = 0.3-1, the data on CO concentration of 11% and H2 concentration of up to 6% were obtained. Air and air-steam gasification of mechanically-activated micronized coals with plasma control was calculated using SigmaFlow software package.

Determining the radiative properties of pulverized-coal particles from experiments. Final report

Energy Technology Data Exchange (ETDEWEB)

Menguec, M.P.

1992-02-01

A comprehensive coupled experimental-theoretical study has been performed to determine the effective radiative properties of pulverized-coal/char particles. The results obtained show that the ``effective`` scattering phase function of coal particles are highly forward scattering and show less sensitivity to the size than predicted from the Lorenz-Mie theory. The main reason for this is the presence of smaller size particles associated with each larger particle. Also, the coal/char particle clouds display more side scattering than predicted for the same size range spheres, indicating the irregular shape of the particles and fragmentation. In addition to these, it was observed that in the visible wavelength range the coal absorption is not gray, and slightly vary with the wavelength. These two experimental approaches followed in this study are unique in a sense that the physics of the problem are not approximated. The properties determined include all uncertainties related to the particle shape, size distribution, inhomogeneity and spectral complex index of refraction data. In order to obtain radiative property data over a wider wavelength spectrum, additional ex-situ experiments have been carried out using a Fourier Transform Infrared (FT-IR) Spectrometer. The spectral measurements were performed over the wavelength range of 2 to 22 {mu}m. These results were interpreted to obtain the ``effective`` efficiency factors of coal particles and the corresponding refractive index values. The results clearly show that the coal/char radiative properties display significant wavelength dependency in the infrared spectrum.

Effect of the Reburning Zone Stoichiometry on the Nox Concentration at the Three-Stage Combustion of Pulverized Coal

Directory of Open Access Journals (Sweden)

Chernetskaya Nelya

2016-01-01

Full Text Available Numerical study of heat and mass transfer taking into account the combustion of coal particles in the furnace at the three-stage combustion of pulverized coal was performed. Analysis of the reburning zone stoichiometry on the concentration of nitrogen oxides at the furnace outlet was made. The values of excess air in the primary and reburning combustion zones, providing for the concentration of nitrogen oxides at the furnace outlet is not more than 350 mg/m3 and unburned carbon not more than 1 % when burning coal with a high content of nitrogen were established.

Perancangan Sistem Pemeliharaan Menggunakan Metode Reliability Centered Maintenance (RCM Pada Pulverizer (Studi Kasus: PLTU Paiton Unit 3

Directory of Open Access Journals (Sweden)

RATNA BHAKTI PUSPITA SARI

2017-03-01

Full Text Available PLTU Paiton Unit 3 merupakan perusahaan yang bergerak di bidang produksi listrik menggunakan bahan baku batubara yang terletak di Paiton, Probolinggo. Untuk mencapai target, proses produksi dilakukan 24 jam selama 1 tahun tanpa henti. Program pemeliharaan mesin sangat penting untuk kelancaran proses produksi. Dalam rangka mencapai target tersebut dituntut adanya kelancaran batubara dari silo hingga surface burner menggunakan pulverizer. Data dari Departemen Engineering menunjukkan bahwa beberapa subsistem pulverizer sering mengalami kerusakan yang dapat menimbulkan kegagalan pada sistem tersebut. Penelitian tugas akhir ini menggunakan metode Reliability Centered Maintenance (RCM untuk menurunkan tingkat breakdown mesin dan downtime produksi. Data historis kerusakan pulverizer dianalisa. Kemudian kegagalan dari suatu komponen yang dapat menyebabkan kegagalan fungsi dari sistem diidentifikasi menggunakan metode Failure Mode and Effect Analysis (FMEA. Selanjutnya menggunakan RCM Decision Worksheet untuk mengetahui bagian dari sistem yang gagal dan perlu dilakukan tindakan perbaikan dan pencegahan berdasarkan kegagalan yang ada agar kejadian yang sama tidak terulang dan menentukan kegiatan perancang perawatan yang tepat pada setiap komponen Berdasarkan analisis data secara Reliability Centered Maintenance (RCM terdapat 12 failure mode yang terjadi pada pulverizer. 3 failure mode dapat dicegah dengan scheduled restoration task, 8 failure mode dapat dicegah dengan scheduled discard task, dan 1 failure mode dapat dicegah dengan redesign. Analisis kuantitatif menggunakan distribusi kegagalan dengan perangkat lunak Weibull++6 didapatkan MTBF grinding roller 2880,66 jam, MTBF hydraulic pump 5075,06 jam, MTBF gearbox 5381,65 jam dan MTBF coal feeder 525,17 jam.

REDUCING THE INTENSITY OF TAKEAWAY PULVERIZED COAL BY USING SPECIAL SOLUTION

Directory of Open Access Journals (Sweden)

M. M. Biliaiev

2017-04-01

Full Text Available Purpose. The article is aimed: 1 to develop the coal coating solution in open railway cars or to cover coal piles to minimize the coal dust losses; 2 creating a mathematical model of the process of the solution feeding to the surface of coal. Methodology. To solve this problem, it was developed a special solution containing cheap industrial wastes and semiproducts of chemical industries. It was conducted a physical experiment to assess the intensity of coal dust loss when using the developed solution. A mathematical model based on the use of the motion equations of the ideal fluid and mass transfer was developed. The developed numerical models are the basis of the application program package created for assessing the quality of processing the coal surface by special solution. Findings. The results of the conducted physical experiment to assess the magnitude of the coal dust loss on the model of the coal pile in the processing of its surface with a special solution and without processing are presented in the article. It is shown that the application of the proposed solution for surface processing of coal can significantly reduce the coal dust loss. This makes it possible to reduce the amount of economic losses and reduce the level of air dust pollution in work areas. The results of computational experiments carried out on the basis of the constructed numerical models are presented in the article. Originality. Authors proposed a new solution for the coal surface processing in order to minimize the removal of pulverized coal from the coal pile, which substantially reduces the coal losses. There were created numerical models to take into account the relevant factors influencing the solution dispersion process in the atmosphere from coal processing in gondola cars. Practical value. Solution, proposed in the article has a low price, because it can be created on the basis of industrial production wastes. Application of this solution can significantly

CFD modelling and analysis of pulverized coal injection in blast furnace: an overview

Energy Technology Data Exchange (ETDEWEB)

Shen, Yansong; Yu, Aibing [Laboratory for Simulation and Modelling of Particulate Systems, School of Materials Science and Engineering, The University of New South Wales (UNSW), Sydney, NSW 2052 (Australia); Zulli, Paul [BlueScope Steel Research (BSR), P.O. Box 202, Port Kembla, NSW 2505 (Australia)

2011-05-15

In order to understand the complicated phenomena of pulverized coal injection (PCI) process in blast furnace (BF), several mathematical models have been developed by the UNSW and BSR cooperation. These models are featuring from coal combustion in a pilot-scale test rig, to coal combustion in a real BF, and then to coal/coke combustion in a real BF, respectively. This paper reviews these PCI models in aspects of model developments and model applicability. The model development is firstly discussed in terms of model formulation, their new features and geometry/regions considered. The model applicability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that the three PCI models are all able to describe PCI operation qualitatively. The model of coal/coke combustion in a real BF is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. Such model gives a more reliable burnout prediction over the raceway surface, which could better represent the amount of unburnt char entering the coke bed. These models are useful for understanding the flow-thermo-chemical behaviours and then optimising the PCI operation in practice. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Numerical simulations for the coal/oxidant distribution effects between two-stages for multi opposite burners (MOB) gasifier

International Nuclear Information System (INIS)

Unar, Imran Nazir; Wang, Lijun; Pathan, Abdul Ghani; Mahar, Rasool Bux; Li, Rundong; Uqaili, M. Aslam

2014-01-01

Highlights: • We simulated a double stage 3D entrained flow coal gasifier with multi-opposite burners. • The various reaction mechanisms have evaluated with experimental results. • The effects of coal and oxygen distribution between two stages on the performance of gasifier have investigated. • The local coal to oxygen ratio is affecting the overall efficiency of gasifier. - Abstract: A 3D CFD model for two-stage entrained flow dry feed coal gasifier with multi opposite burners (MOB) has been developed in this paper. At each stage two opposite nozzles are impinging whereas the two other opposite nozzles are slightly tangential. Various numerical simulations were carried out in standard CFD software to investigate the impacts of coal and oxidant distributions between the two stages of the gasifier. Chemical process was described by Finite Rate/Eddy Dissipation model. Heterogeneous and homogeneous reactions were defined using the published kinetic data and realizable k–ε turbulent model was used to solve the turbulence equations. Gas–solid interaction was defined by Euler–Lagrangian frame work. Different reaction mechanism were investigated first for the validation of the model from published experimental results. Then further investigations were made through the validated model for important parameters like species concentrations in syngas, char conversion, maximum inside temperature and syngas exit temperature. The analysis of the results from various simulated cases shows that coal/oxidant distribution between the stages has great influence on the overall performance of gasifier. The maximum char conversion was found 99.79% with coal 60% and oxygen 50% of upper level of injection. The minimum char conversion was observed 95.45% at 30% coal with 40% oxygen at same level. In general with oxygen and coal above or equal to 50% of total at upper injection level has shown an optimized performance

COST-EFFECTIVE CONTROL OF NOx WITH INTEGRATED ULTRA LOW-NOx BURNERS AND SNCR

International Nuclear Information System (INIS)

Hamid Farzan

2001-01-01

Coal-fired electric utilities are facing a serious challenge with regards to curbing their NO(sub x) emissions. At issue are the NO(sub x) contributions to the acid rain, ground level ozone, and particulate matter formation. Substantial NO(sub x) control requirements could be imposed under the proposed Ozone Transport Rule, National Ambient Air Quality Standards, and New Source Performance Standards. McDermott Technology, Inc. (MTI), Babcock and Wilcox (B and W), and Fuel Tech are teaming to provide an integrated solution for NO(sub x) control. The system will be comprised of an ultra low-NO(sub x) pulverized coal (PC) burner technology plus a urea-based, selective non-catalytic reduction (SNCR) system. This system will be capable of meeting a target emission limit of 0.15 lb NO(sub x)/10(sup 6) Btu and target ammonia (NH3) slip level targeted below 5 ppmV for commercial units. Our approach combines the best available combustion and post-combustion NO(sub x) control technologies. More specifically, B and W's DRB-4Z TM ultra low-NO(sub x) PC burner technology will be combined with Fuel Tech's NO(sub x)OUT (SNCR) and NO(sub x)OUT Cascade (SNCR/SCR hybrid) systems and jointly evaluated and optimized in a state-of-the-art test facility at MTI. Although the NO(sub x)OUT Cascade (SNCR/SCR hybrid) system will not be tested directly in this program, its potential application for situations that require greater NO(sub x) reductions will be inferred from other measurements (i.e., SNCR NO(sub x) removal efficiency plus projected NO(sub x) reduction by the catalyst based on controlled ammonia slip). Our analysis shows that the integrated ultra low-NO(sub x) burner and SNCR system has the lowest cost when the burner emissions are 0.25 lb NO(sub x)/10(sup 6) Btu or less. At burner NO(sub x) emission level of 0.20 lb NO(sub x)/10(sup 6) Btu, the levelized cost per ton of NO(sub x) removed is 52% lower than the SCR cost

Transformations and affinities for sulfur of Chinese Shenmu coal ash in a pulverized coal-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Cheng, J.; Zhou, J.H.; Liu, J.Z.; Cao, X.Y.; Cen, K.F. [Zhejiang University, Hangzhou (China)

2009-07-01

The self-desulfurization efficiency of Shenmu coal with a high initial Ca/S molar ratio of 2.02 was measured in a 1,025 t/h pulverized coal-fired boiler. It increases from 29% to 32% when the power capacity decreases from 100% to 70%. About 60% of the mineral matter and calcium element fed into the furnace is retained in the fly ash, while less than 10% is retained in the bottom ash. About 70% of the sulfur element fed into the furnace is emitted as SO{sub 2} in the flue gas, while less than 10% is retained in the fly ash and less than 1% is retained in the bottom ash. The mineralogical compositions of feed coal, fly ash, and bottom ash were obtained by X-ray diffraction analysis. It is found that the initial amorphous phase content is 91.17% and the initial CaCO{sub 3} phase content is 2.07% in Shenmu coal. The vitreous phase and sulfation product CaSO{sub 4} contents are, respectively, 70.47% and 3.36% in the fly ash obtained at full capacity, while the retained CaCO{sub 3} and CaO contents are, respectively, 4.73% and 2.15%. However, the vitreous phase content is only 25.68% and no CaSO{sub 4} is detected in the bottom ash obtained at full capacity. When the power capacity decreases from 100% to 70%, the vitreous phase content in fly ash decreases from 70.47% to 67.41% and that in bottom ash increases from 25.68% to 28.10%.

Impact of Coal Fly Ash Addition on Combustion Aerosols (PM2.5) from Full-Scale Suspension-Firing of Pulverized Wood

DEFF Research Database (Denmark)

Damø, Anne Juul; Wu, Hao; Frandsen, Flemming

2014-01-01

The formation of combustion aerosols was studied in an 800 MWth suspension-fired power plant boiler, during combustion of pulverized wood pellets with and without addition of coal fly ash as alkali capture additive. The aerosol particles were sampled and characterized by a low-pressure cascade im...

Influence of Process Parameters on Coal Combustion Performance

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der

investigated experimentally in a 400 MWe corner fired boiler with over fire air, a 350 MWe opposed fired boiler, and in a 160 kWt pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project "Atmospheric......The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount...... of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms...

Influence of Process Parameters on Nitrogen Oxide Formation in

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der; Glarborg, Peter; Dam-Johansen, Kim

1997-01-01

This paper describes the influence of burner operating conditions, burner geometry and fuel parameters on the formation of nitrogen oxide during combustion of pulverized coal. Main attention has been paid to combustion test facilities with self-sustaining flames, while extensions have been made...... to full scale boilers and furnace modeling. Since coal combustion and flame aerodynamics have been reviewed earlier, these phenomena are only treated briefly....

Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

Energy Technology Data Exchange (ETDEWEB)

Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

2009-07-15

Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

Detailed model for practical pulverized coal furnaces and gasifiers

Energy Technology Data Exchange (ETDEWEB)

Philips, S.D.; Smoot, L.D.

1989-08-01

The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

Science.gov (United States)

Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

2015-11-03

A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

Quality and environmental aspects in relation to the application of pulverized fuel ash

International Nuclear Information System (INIS)

Berg, J.W. van den

1991-01-01

In the Netherlands pulverised coal from different parts of the world is used in 5 coalfired power stations which each have 1 to 3 boilers, which in turn are equipped with various types of burners. This causes a large variation in the composition of the pulverized fuel ash (PFA). The PFA is marketed in several areas, each of which has its own specific quality requirements. These requirements are partially dictated in standard specifications. In order to obtain insight into the quality of the PFA, samples are taken and analysed daily. Rules for certification, concerning the quality and the quality control of PFA for use in concrete in The Netherlands have been agreed upon. The environmental aspects in relation to the application of PFA concern the working conditions and health aspects during processing and the environmental impact when PFA is used as a building material. The Dutch legislation concerning the environmental consequences of the application of PFA and other secondary materials is currently under review. 3 tabs

Research program for an environmentally-friendly coal utilization system in the Philippines

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Feasibility studies are conducted on the introduction of an environmentally-friendly coal utilization system into the Filipino electric power industry, cement industry, and domestic fuel sector. The studies cover the current status of economy and energy in that country, supply and demand of coal, environmental protection and Government's policy, study of the above-said system relative to its application to the fields of electric power industry, cement industry, and domestic fuel sector, and a study about the effective utilization of Filipino domestic coal by the use of the system. Imported coal is used in the electric power industry because of its cost and quality. It is learned after research, however, that domestic coal will be able to compete against imported coal when some technologies are resorted to, such as those pertinent to denitrification in the furnace, novel low-NOx burner, coal pulverization, and combustion diagnosis. As for the treatment of flue gas, it is concluded that the simplified wet lime/gypsum process will be suitable. It is inferred that the CWM (coal-water mixture) process technology will be effective for the utilization of domestic low-grade coal. (NEDO)

Research program for an environmentally-friendly coal utilization system in the Philippines

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Feasibility studies are conducted on the introduction of an environmentally-friendly coal utilization system into the Filipino electric power industry, cement industry, and domestic fuel sector. The studies cover the current status of economy and energy in that country, supply and demand of coal, environmental protection and Government's policy, study of the above-said system relative to its application to the fields of electric power industry, cement industry, and domestic fuel sector, and a study about the effective utilization of Filipino domestic coal by the use of the system. Imported coal is used in the electric power industry because of its cost and quality. It is learned after research, however, that domestic coal will be able to compete against imported coal when some technologies are resorted to, such as those pertinent to denitrification in the furnace, novel low-NOx burner, coal pulverization, and combustion diagnosis. As for the treatment of flue gas, it is concluded that the simplified wet lime/gypsum process will be suitable. It is inferred that the CWM (coal-water mixture) process technology will be effective for the utilization of domestic low-grade coal. (NEDO)

Coal char combustion under a CO{sub 2}-rich atmosphere: Implications for pulverized coal injection in a blast furnace

Energy Technology Data Exchange (ETDEWEB)

Borrego, A.G.; Casal, M.D. [Instituto Nacional del Carbon, CSIC. P.O. Box 73, 33080 Oviedo (Spain); Osorio, E.; Vilela, A.C.F. [Laboratorio de Siderurgia, DEMET/PPGEM - Universidade Federal do Rio Grande do Sul. P.O. Box 15021, 91501-970 Porto Alegre (Brazil)

2008-11-15

Pulverized coal injection (PCI) is employed in blast furnace tuyeres attempting to maximize the injection rate without increasing the amount of unburned char inside the stack of the blast furnace. When coal is injected with air through the injection lance, the resolidified char will burn in an atmosphere with a progressively lower oxygen content and higher CO{sub 2} concentration. In this study an experimental approach was followed to separate the combustion process into two distinct devolatilization and combustion steps. Initially coal was injected into a drop tube furnace (DTF) operating at 1300 C in an atmosphere with a low oxygen concentration to ensure the combustion of volatiles and prevent the formation of soot. Then the char was refired into the DTF at the same temperature under two different atmospheres O{sub 2}/N{sub 2} (typical combustion) and O{sub 2}/CO{sub 2} (oxy-combustion) with the same oxygen concentration. Coal injection was also performed under a higher oxygen concentration in atmospheres typical for both combustion and oxy-combustion. The fuels tested comprised a petroleum coke and coals currently used for PCI injection ranging from high volatile to low volatile bituminous rank. Thermogravimetric analyses and microscopy techniques were used to establish the reactivity and appearance of the chars. Overall similar burnouts were achieved with N{sub 2} and CO{sub 2} for similar oxygen concentrations and therefore no loss in burnout should be expected as a result of enrichment in CO{sub 2} in the blast furnace gas. The advantage of increasing the amount of oxygen in a reacting atmosphere during burnout was found to be greater, the higher the rank of the coal. (author)

Distribution of trace elements in selected pulverized coals as a function of particle size and density

Science.gov (United States)

Senior, C.L.; Zeng, T.; Che, J.; Ames, M.R.; Sarofim, A.F.; Olmez, I.; Huggins, Frank E.; Shah, N.; Huffman, G.P.; Kolker, A.; Mroczkowski, S.; Palmer, C.; Finkelman, R.

2000-01-01

Trace elements in coal have diverse modes of occurrence that will greatly influence their behavior in many coal utilization processes. Mode of occurrence is important in determining the partitioning during coal cleaning by conventional processes, the susceptibility to oxidation upon exposure to air, as well as the changes in physical properties upon heating. In this study, three complementary methods were used to determine the concentrations and chemical states of trace elements in pulverized samples of four US coals: Pittsburgh, Illinois No. 6, Elkhorn and Hazard, and Wyodak coals. Neutron Activation Analysis (NAA) was used to measure the absolute concentration of elements in the parent coals and in the size- and density-fractionated samples. Chemical leaching and X-ray absorption fine structure (XAFS) spectroscopy were used to provide information on the form of occurrence of an element in the parent coals. The composition differences between size-segregated coal samples of different density mainly reflect the large density difference between minerals, especially pyrite, and the organic portion of the coal. The heavy density fractions are therefore enriched in pyrite and the elements associated with pyrite, as also shown by the leaching and XAFS methods. Nearly all the As is associated with pyrite in the three bituminous coals studied. The sub-bituminous coal has a very low content of pyrite and arsenic; in this coal arsenic appears to be primarily organically associated. Selenium is mainly associated with pyrite in the bituminous coal samples. In two bituminous coal samples, zinc is mostly in the form of ZnS or associated with pyrite, whereas it appears to be associated with other minerals in the other two coals. Zinc is also the only trace element studied that is significantly more concentrated in the smaller (45 to 63 ??m) coal particles.

Kinetic extruder - a dry pulverized solid material pump

Science.gov (United States)

Meyer, J. W.; Bonin, J. H.; Daniel, A. D. Jr.

1983-03-15

Method and apparatus are shown for the continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up chamber to a plurality of two-stage sprues mounted in the rotor. Control nozzles downstream from the sprues meter the flow of coal through the sprues. 19 figs.

FIELD EVALUATION OF LOW-EMISSION COAL BURNER TECHNOLOGY ON UTILITY BOILERS VOLUME II. SECOND GENERATION LOW-NOX BURNERS

Science.gov (United States)

The report describes tests to evaluate the performance characteristics of three Second Generation Low-NOx burner designs: the Dual Register burner (DRB), the Babcock-Hitachi NOx Reducing (HNR) burner, and the XCL burner. The three represent a progression in development based on t...

Numerical analysis of loads effect on combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler

Energy Technology Data Exchange (ETDEWEB)

Li, Jun; Yang, Weihong; Blasiak, Wlodzimierz [Royal Institute of Technology (KTH), Stockholm (Sweden). Div. of Energy and Furnace Technology; Jankowski, Radoslaw; Kotecki, Michal; Szewczyk, Dariusz [Industrial Combustion Systems (ICS) Company, Poznan (Poland); Brzdekiewicz, Artur [Remak-Rozruch SA, Opole (Poland)

2013-07-01

This paper presents numerical study on the combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler. Three different loads have been simulated with combusting coal, 200, 170 and 140 MW, respectively. In order to get as precise as possible numerical analysis results, two-step simulation method has been adopted in this work, namely, air supply system simulation and furnace simulation. After air supply system simulation, the results have been taken as the initial and boundary conditions for furnace simulation. The comparison between the measured values and predicted results from 200 MW case shows much better agreement. According to the simulation results, the adopted two-step simulation method is reasonable and suitable for predicting the characters of the flow and combustion process. It is concluded that the distributions of temperature, O{sub 2} and CO concentration inside furnace with different loads shows good similarly. The total NOx emissions decreased with the boiler load reducing, and fuel NO{sub x} has the same trend as total NO{sub x}, and fuel NO{sub x} account for about 66% in total NO{sub x} in all the three cases. More important, thermal NO{sub x} slowly decreased with the rise of boiler load. More detailed results presented in this paper enhance the understanding of combustion processes and complex flow patterns of front-wall pulverized coal boilers.

Effect of the parameters of a straight-through pulverized coal spray on formation of nitrogen oxides

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1987-04-01

Experiments were conducted on varying the parameters affecting intensity of the mixing process at the starting point of a pulverized coal spray. Investigations were carried out using Donetsk black coal in a BKZ-210-140FZhSh steam generator equipped with a tangential combustion chamber. The plant featured liquid slag removal and direct blow-in as well as a medium-speed model VSM-140 mill. Four experiments were conducted in which gas samples were taken from the combustion chamber and analyzed for RO/sub 2/ and O/sub 2/ as well as CO and H/sub 2/. A relationship between reducing gases at the starting point of the torch and the initial air feed factor was demonstrated. Experiments were conducted to determine a relationship between NO/sub x/ concentrations in exhaust gases and the initial air feed factor. 5 refs.

Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) to Blast Furnaces

International Nuclear Information System (INIS)

Zhou, Chenn

2008-01-01

Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process

Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

OpenAIRE

Jovanović Filip P.; Berić Ivana M.; Jovanović Petar M.; Jovanović Aca D.

2016-01-01

This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reductio...

Exergetic and environmental analysis of a pulverized coal power plant

International Nuclear Information System (INIS)

Restrepo, Álvaro; Miyake, Raphael; Kleveston, Fábio; Bazzo, Edson

2012-01-01

This paper presents the results of exergetic and environmental analysis of a typical pulverized coal power plant located in Brazil. The goal was to quantify both the exergy destruction and the environmental impact associated with a thermal power plant. The problem boundary consists of the entire coal delivery route, including mining and beneficiation, transport, pre-burning processes and the power plant. The used data were obtained mainly from field measurements taken in all system processes, from mining to the power plant. The study focused only on the operation period. Previous works have shown that the construction and decommissioning periods contribute less than 1% of the environmental impact. The exergetic analysis was based on the second law of thermodynamics while the environmental analysis was based on life cycle assessment (LCA) using SimaPro 7.2, focussing on the climate change and acidification impact categories. The CO 2 -eq emission was 1300 kg per MWh. The highest degree of environmental impact occurred during the combustion process. The exergetic and environmental analysis provides a tool to evaluate irreversibilities and the environmental impact, identifying the most significant stages and equipment of the entire power generation process. -- Highlights: ► Exergetic and environmental analysis of a typical Brazilian PC power plant. ► Environmental impact associated with the mining, transport and thermal power plant. ► Life cycle assessment used for environmental analysis. ► Acidification impact category evaluated using Eco-indicator 99. ► Climate change impact evaluation using (Global Warming Potential) GWP 100a.

A FUEL-RICH PRECOMBUSTOR. FIELD EVALUATION OF LOW-EMISSION COAL BURNER TECHNOLOGY ON UTILITY BOILERS - VOLUME IV. ALTERNATE CON- CEPTS FOR SOX, NOX, AND PARTICULATE EMISSIONS CONTROL FROM

Science.gov (United States)

The report gives results a study of the use of precombustors for the simultaneous control of S02, NOx, and ash emissions from coal combustion. In Phase 1, exploratory testing was conducted on a small pilot scale--293 kW (million Btu/hr)-pulverized-coal-fired precombustor to ident...

Engineering models for low-NO{sub x} burners

Energy Technology Data Exchange (ETDEWEB)

Storm Pedersen, Lars

1997-08-01

The present Ph.D. thesis describes a theoretical investigation of NO formation in pulverised coal combustion and an experimental investigation of co-combustion of straw and pulverised coal. The theoretical work has resulted in a simplified mathematical model of a swirling pulverised coal flame able to predict the NO emission and the burnout of coal. In order to simplify the flow pattern of a confined swirling flame, the residence time distribution (RTD) in a swirling pulverised coal flame was determined. This was done by using the solution of a detailed fluid dynamic mathematical model for a 2.2 MW{sub th} and a 12 MW{sub th} pulverised coal flame. From the mathematical solution the RTD was simulated by tracing a number of fluid particles or inert particles. The RTD in the near burner zone was investigated by use of the mathematical model for the 2.2 MW{sub th} and 12 MW{sub th} flame. Results showed that the gas phase in the near burner zone may be approximated as a CSTR and that the mean residence time increased with particle size. In pulverised coal flames, the most important volatile nitrogen component forming NO{sub x} is HCN. To be able to model the nitrogen chemistry in coal flames it is necessary to have an adequate model for HCN oxidation. In order to develop a model for HCN/NH{sub 3}/NO conversion, a systematic reduction of a detailed chemical kinetic model was performed. Based on the simplification of the flow pattern for a swirling flame and the reduced chemistry developed, a chemical engineering model of pulverised coal flame was established. The objectives were to predict the NO emission, the CO emission, and the burnout of char. The effects of co-firing straw and pulverised coal was investigated in a 2.5 MW{sub th} pilot-scale burner and a 250 MW{sub e} utility boiler. In the 2.5 MW{sub th} trial the straw was chopped and fed separately to the burner, whereas in the full-scale experiment the straw was pre-processed as pellets and pulverised with the

Increase of Ecological Safety, Reliability and Efficiency of Coal-Fired Boilers

Directory of Open Access Journals (Sweden)

Volkov E.P.

2017-04-01

Full Text Available The changes of environmental legislation of the Russian Federation will lead to a drastic increase of the ecological payments for environmental pollution in excess of technological standards. Significant excess in relative emissions of nitrogen oxides take place in burning solid fuel with liquid slag-tap removal. The purpose of this article was to develop technical solutions for low-cost reconstruction of the boilers to ensure efficient combustion of the fuel and technological standards of emissions of nitrogen oxides. As shown the use of straight-flow burners with compulsory optimization of the aerodynamics of the furnace and the organization of staged combustion of fuel will provide low nitrogen oxide emissions and efficient fuel combustion. Research on physical models has demonstrated the feasibility of increasing the angle of the pulverized coal burners down to 65-70o, and also achieved a more uniform distribution and increase the speed of the jets coming from upper and lower tertiary air vertical compartments of nozzles through the installation of the vertical extra sheets, which guide the flow in a space between jets. The results obtained allow the transfer of existing boilers with slag-tag removal to a solid with the installation of direct-flow burners and optimization of the aerodynamics of the furnace, which provides regulations for energy efficiency and ecological safety corresponding to the best, achieved technologies, and dramatically reduces environmental payments. The proposed technology in boiler BKZ-210-140F allowed reducing emissions of nitrogen oxides by more than 2 times when burning highly reactive Kuznetsk coal, as shown as an example.

Burning characteristics and gaseous/solid emissions of blends of pulverized coal with waste tire-derived fuel

Energy Technology Data Exchange (ETDEWEB)

Levendis, Y.A.; Atal, A.; Courtemanche, B.; Carlson, J.B. [Northeastern University, Boston, MA (United States). Dept. of Mechanical, Industrial and Manufacturing Engineering

1998-10-01

The combustion behaviour and the emissions from blends of a pulverized bituminous coal and ground waste automobile tires were investigated. Combustion took place under steady flow conditions, in an electrically-heated drop-tube furnace in air at a gas temperature of 1150{degree}C and a particle heating rate of approximate to 10{sup 5}{degree}C/s. Combustion observations were conducted with simultaneous pyrometry and cinematography. Interparticle flame interactions were visually observed in the near-stoichiometric and fuel-rich regions. Volatile flame interactions were apparent at a lower phi for tire crumb particles than for coal particles and became progressively more intense with increasing phi until at sufficiently high phi`s large group flames formed for tire particles. As particle flame interactions increased, average maximum temperatures in the flame decreased. Coal particles resisted the formation of group flames, even at high phi`s. Such observations correlated with the trends observed for the PAH emissions of the two fuels, those of tire crumb being much higher than those of coal Some stratification in the combustion of blends of particles of the two fuels was observed. This kept the PAH emissions lower levels than expected. NO{sub x} emissions from tires were much lower than those of coal, while those of the blends were close to the weighted average emissions. SO{sub 2} emissions from the blends were close to the weighted average emissions of the two fuels. Blending coal with tire reduced the CO{sub 2} emissions of coal but increased the CO emissions. Particulate emissions (soot and ash), measured in the range of 0.4 to 8{mu}m, increased with phi. Generally, tire produced more mass of submicron particulates than coal. Particulate emissions of blends of the two fuels were close to those expected based on weighted average of the two fuels.

Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MW{sub e} lignite-fired boiler at different loads

Energy Technology Data Exchange (ETDEWEB)

Li, Zhengqi; Jing, Jianping; Liu, Guangkui; Chen, Zhichao; Liu, Chunlong [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China)

2010-04-15

We measured various operational parameters of a 200-MW{sub e}, wall-fired, lignite utility boiler under different loads. The parameters measured were gas temperature, gas species concentration, char burnout, component release rates (C, H and N), furnace temperature, heat flux, and boiler efficiency. Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has two ring recirculation zones that start in the secondary air region of the burner. With increasing secondary air flow, the air flow axial velocity increases, the maximum values for the radial velocity, tangential velocity, and turbulence intensity all increase, and there are slight increases in the air flow swirl intensity and the recirculation zone size. With increasing load gas, the temperature and CO concentration in the central region of burner decrease, while O{sub 2} concentration, NO{sub x} concentration, char burnout, and component release rates of C, H, and N increase. Pulverized-coal ignites farther into the burner, in the secondary air region. Gas temperature, O{sub 2} concentration, NO{sub x} concentration, char burnout and component release rates of C, H, and N all increase. Furthermore, CO concentration varies slightly and pulverized-coal ignites closer. In the side wall region, gas temperature, O{sub 2} concentration, and NO{sub x} concentration all increase, but CO concentration varies only slightly. In the bottom row burner region the furnace temperature and heat flux increase appreciably, but the increase become more obvious in the middle and top row burner regions and in the burnout region. Compared with a 120-MW{sub e} load, the mean NO{sub x} emission at the air preheater exits for 190-MW{sub e} load increases from 589.5 mg/m{sup 3} (O{sub 2} = 6%) to 794.6 mg/m{sup 3} (O{sub 2} = 6%), and the boiler efficiency increases from 90.73% to 92.45%. (author)

Distinctive features of high-ash bituminuos coals combution with low milling fineness in furnace chambers with bottom blowing

Science.gov (United States)

Zroychikov, N. A.; Kaverin, A. A.; Biryukov, Ya A.

2017-11-01

Nowadays the problem of improvement of pulverized coal combustion schemes is an actual one for national power engineering, especially for combustion of coals with low milling fineness with significant portion of moisture or mineral impurities. In this case a big portion of inert material in the fuel may cause impairment of its ignition and combustion. In addition there are a lot of boiler installations on which nitrogen oxides emission exceeds standard values significantly. Decreasing of milling fineness is not without interest as a way of lowering an electric energy consumption for pulverization, which can reach 30% of power plant’s auxiliary consumption of electricity. Development of a combustion scheme meeting the requirements both for effective coal burning and environmental measures (related to NOx emission) is a complex task and demands compromising between these two factors, because implementation of NOx control by combustion very often leads to rising of carbon-in-ash loss. However widespread occurrence of such modern research technique as computer modeling allows to conduct big amount of variants calculations of combustion schemes with low cost and find an optimum. This paper presents results of numerical research of combined schemes of coal combustion with high portion of inert material based on straight-flow burners and nozzles. Several distinctive features of furnace aerodynamics, heat transfer and combustion has been found. The combined scheme of high-ash bituminouos coals combustion with low milling fineness, which allows effective combustion of pointed type of fuels with nitrogen oxides emission reduction has been proposed.

Coal pump

Science.gov (United States)

Bonin, John H.; Meyer, John W.; Daniel, Jr., Arnold D.

1983-01-01

A device for pressurizing pulverized coal and circulating a carrier gas is disclosed. This device has utility in a coal gasification process and eliminates the need for a separate collection hopper and eliminates the separate compressor.

Means and apparatus for throttling a dry pulverized solid material pump

Science.gov (United States)

Meyer, J. W.; Daniel, Jr, A. D.; Bonin, J. H.

1982-12-07

Method and apparatus are shown for control of continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up zone chamber to a plurality of sprues mounted in the rotor. Control of the pressure within control nozzles downstream from the sprues adjusts the flow rate of coal through the sprues. 9 figs.

Development and numerical/experimental characterization of a lab-scale flat flame reactor allowing the analysis of pulverized solid fuel devolatilization and oxidation at high heating rates

Energy Technology Data Exchange (ETDEWEB)

Lemaire, R., E-mail: romain.lemaire@mines-douai.fr; Menanteau, S. [Mines Douai, EI, F-59508 Douai (France)

2016-01-15

This paper deals with the thorough characterization of a new experimental test bench designed to study the devolatilization and oxidation of pulverized fuel particles in a wide range of operating conditions. This lab-scale facility is composed of a fuel feeding system, the functioning of which has been optimized by computational fluid dynamics. It allows delivering a constant and time-independent mass flow rate of fuel particles which are pneumatically transported to the central injector of a hybrid McKenna burner using a carrier gas stream that can be inert or oxidant depending on the targeted application. A premixed propane/air laminar flat flame stabilized on the porous part of the burner is used to generate the hot gases insuring the heating of the central coal/carrier-gas jet with a thermal gradient similar to those found in industrial combustors (>10{sup 5} K/s). In the present work, results issued from numerical simulations performed a priori to characterize the velocity and temperature fields in the reaction chamber have been analyzed and confronted with experimental measurements carried out by coupling particle image velocimetry, thermocouple and two-color pyrometry measurements so as to validate the order of magnitude of the heating rate delivered by such a new test bench. Finally, the main features of the flat flame reactor we developed have been discussed with respect to those of another laboratory-scale system designed to study coal devolatilization at a high heating rate.

Development and numerical/experimental characterization of a lab-scale flat flame reactor allowing the analysis of pulverized solid fuel devolatilization and oxidation at high heating rates.

Science.gov (United States)

Lemaire, R; Menanteau, S

2016-01-01

This paper deals with the thorough characterization of a new experimental test bench designed to study the devolatilization and oxidation of pulverized fuel particles in a wide range of operating conditions. This lab-scale facility is composed of a fuel feeding system, the functioning of which has been optimized by computational fluid dynamics. It allows delivering a constant and time-independent mass flow rate of fuel particles which are pneumatically transported to the central injector of a hybrid McKenna burner using a carrier gas stream that can be inert or oxidant depending on the targeted application. A premixed propane/air laminar flat flame stabilized on the porous part of the burner is used to generate the hot gases insuring the heating of the central coal/carrier-gas jet with a thermal gradient similar to those found in industrial combustors (>10(5) K/s). In the present work, results issued from numerical simulations performed a priori to characterize the velocity and temperature fields in the reaction chamber have been analyzed and confronted with experimental measurements carried out by coupling particle image velocimetry, thermocouple and two-color pyrometry measurements so as to validate the order of magnitude of the heating rate delivered by such a new test bench. Finally, the main features of the flat flame reactor we developed have been discussed with respect to those of another laboratory-scale system designed to study coal devolatilization at a high heating rate.

An artificial intelligence treatment of devolatilization for pulverized coal and biomass in co-fired flames

Energy Technology Data Exchange (ETDEWEB)

Abbas, T.; Awais, M.M.; Lockwood, F.C. [Lahore University of Management & Science, Lahore (Pakistan)

2003-02-01

In most of the existing predictive procedures for devolatilization, combustion and emissions are modeled by a single-step, global chemical reaction, with the yield of volatile matter presumed to experience mixing-controlled combustion. Several more detailed multi-step coal devolatilization models have recently emerged. A common shortcoming of these models is that they require a large set of input data, involving kinetic parameters, gas precursor compositions, and additional parameters describing the coal's polymeric structure. The input data must be generated from an extensive series of experimental measurements for each coal of interest. Very significant computational expense and application restricted to coals, which have already been studied, are implied. All of these problems are exacerbated when coal blending or co-firing with renewable solid fuels, such as forest and agricultural waste, and sewage sludge, is considered. In this paper, a new approach based on neural networks is proposed; it is capable of handling a range of solid fuels. The model considers heating rate, fuel atomic ratios, and the temperature of the fuel particles to predict the volatiles released by the particles. The 'learning' properties of the model implicitly facilitate all the physical conditions, of devolatilization experiments, which were used during its training and validation phases. The neural-network model was implemented into an existing 3D CFD combustion code. The predictions for high- and low-NOx burners demonstrate improved prediction of in-flame data for reduced computational effort, one-fifth of that with the standard single-global-reaction devolatilization model. Its devolatilization predictions have also been compared with a detailed devolatilization model (FLASHCHAIN) and were found to be comparable.

Estimation of Moisture Content in Coal in Coal Mills

DEFF Research Database (Denmark)

Odgaard, Peter Fogh; Mataji, B.

the moisture content of the coal is proposed based on a simple dynamic energy model of a coal mill, which pulverizes and dries the coal before it is burned in the boiler. An optimal unknown input observer is designed to estimate the moisture content based on an energy balance model. The designed moisture...

Estimation of Moisture Content in Coal in Coal Mills

DEFF Research Database (Denmark)

Odgaard, Peter Fogh; Mataji, Babak

2006-01-01

the moisture content of the coal is proposed based on a simple dynamic energy model of a coal mill, which pulverizes and dries the coal before it is burned in the boiler. An optimal unknown input observer is designed to estimate the moisture content based on an energy balance model. The designed moisture...

Development of I and C system for the coal feeder of coal firing plant

Energy Technology Data Exchange (ETDEWEB)

Kim, Teak Soo; Park, Chan Ho [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1996-12-31

KECC(Kepco Coal Feeder Control System) receives coal weight, conveyor speed and boiler demand signals. It controls coal flow by generating speed signal of feeder which conveys coal in hopper to pulverizer, displaying measured coal quantity and providing local auto and manual manipulator (author). 33 figs.

Engineering development of coal-fired high-performance power systems

International Nuclear Information System (INIS)

1998-01-01

A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2, which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. During this quarter, initial char combustion tests were performed at the CETF using a Foster Wheeler commercial burner. These preliminary tests were encouraging and will be used to support the development of an innovative char burner for the HIPPS

The application of RANS CFD for design of SNCR technology for a pulverized coal-fired boiler

Directory of Open Access Journals (Sweden)

Ruszak Monika

2017-06-01

Full Text Available The article describes the technology of NOx emission abatement by SNCR method. The scope of research included CDF simulations as well as design and construction of the pilot plant and tests of NOx reduction by urea in the plant located in industrial pulverized-coal fired boiler. The key step of research was to determine the appropriate temperature window for the SNCR process. The proposed solution of the location of injection lances in the combustion chamber enabled to achieve over a 30% reduction of NOx. It is possible to achieve higher effectiveness of the proposed SNCR technology and meet the required emission standards via providing prior reduction of NOx to the level of 350 mg/um3 using the primary methods.

Pulverized coal devolatilization prediction

International Nuclear Information System (INIS)

Rojas, Andres F; Barraza, Juan M

2008-01-01

The aim of this study was to predict the two bituminous coals devolatilization at low rate of heating (50 Celsius degrade/min), with program FG-DVC (functional group Depolymerization. Vaporization and crosslinking), and to compare the devolatilization profiles predicted by program FG-DVC, which are obtained in the thermogravimetric analyzer. It was also study the volatile liberation at (10 4 k/s) in a drop-tube furnace. The tar, methane, carbon monoxide, and carbon dioxide, formation rate profiles, and the hydrogen, oxygen, nitrogen and sulphur, elemental distribution in the devolatilization products by FG-DVC program at low rate of heating was obtained; and the liberation volatile and R factor at high rate of heating was calculated. it was found that the program predicts the bituminous coals devolatilization at low rate heating, at high rate heating, a volatile liberation around 30% was obtained

Raising the Reliability, Efficiency, and Ecological Safety of Operation of the BKZ-210-140F Boiler Transferred to Stage Firing of Kuznetsk Coal in a U-Shape Flame

International Nuclear Information System (INIS)

Vagner, A. A.

2004-01-01

The BKZ-210-140F boiler of the West-Siberian Cogeneration Plant was equipped initially with four uniflow tangentially oriented burners and tertiary air nozzles. In order to raise the efficiency of operation and lower harmful emissions the boiler was reconstructed. U-shape aerodynamics was organized in the furnace by mounting 8 burners, 8 secondary air nozzles, and 8 tertiary air nozzles on the front and rear walls of the furnace. The reconstruction ensured higher stability of ignition of pulverized coal without flame division and rated temperatures of the superheater metal, lowered the optimum excess air factor at the outlet from the superheater to 1.2 - 1.25, decreased the concentration of nitrogen oxides in the combustion products to 360 - 380 mg/m 3 , and increased the gross efficiency of the boiler to 91.5 - 91.7%

IR sensor for monitoring of burner flame; IR sensor foer oevervakning av braennarflamma

Energy Technology Data Exchange (ETDEWEB)

Svanberg, Marcus; Funkquist, Jonas; Clausen, Soennik; Wetterstroem, Jonas

2007-12-15

To obtain a smooth operation of the coal-fired power plants many power plant managers have installed online mass flow measurement of coal to all burners. This signal is used to monitor the coal mass flow to the individual burner and match it with appropriate amount of air and also to monitor the distribution of coal between the burners. The online mass flow measurement system is very expensive (approximately 150 kEUR for ten burners) and is not beneficial for smaller plants. The accuracy of the measurement and the sample frequency are also questionable. The idea in this project has been to evaluate a cheaper system that can present the same information and may also provide better accuracy and faster sample frequency. The infrared sensor is a cheap narrow banded light emission sensor that can be placed in a water cooed probe. The sensor was directed at the burner flame and the emitted light was monitored. Through calibration the mass flow of coal can be presented. Two measurement campaigns were performed. Both campaigns were carried out in Nordjyllandsverket in Denmark even though the second campaign was planned to be in Uppsala. Due to severe problems in the Uppsala plant the campaign was moved to Nordjyllandsverket. The pre-requisites for the test plant were that online measurement of coal flow was installed. In Nordjyllandsverket 4 out of 16 burners have the mass flow measurement installed. Risoe Laboratories has vast experiences in the IR technology and they provided the IR sensing equipment. One IR sensor was placed in the flame guard position just behind the flame directed towards the ignition zone. A second sensor was placed at the boiler wall directed towards the flame. The boiler wall position did not give any results and the location was not used during the second campaign. The flame-guard-positioned-sensor- signal was thoroughly evaluated and the results show that there is a clear correlation between the coal mass flow and the IR sensor signal. Tests were

Environmental control implications of generating electric power from coal. 1977 technology status report. Appendix D. Assessment of NO/sub x/ control technology for coal fired utility boilers. [Low-excess-air, staged combustion, flu gas recirculation and burner design

Energy Technology Data Exchange (ETDEWEB)

1977-12-01

An NOx control technology assessment study was conducted to examine the effectiveness of low-excess-air firing, staged combustion, flue gas recirculation, and current burner/boiler designs as applied to coal-fired utility boilers. Significant variations in NOx emissions exist with boiler type, firing method, and coal type, but a relative comparison of emissions control performance, cost, and operational considerations is presented for each method. The study emphasized the numerous operational factors that are of major importance to the user in selecting and implementing a combustion modification technique. Staged combustion and low-excess-air operation were identified as the most cost-effective methods for existing units. Close control of local air/fuel ratios and rigorous combustion equipment maintenance are essential to the success of both methods. Flue gas recirculation is relatively ineffective and has the added concern of tube erosion. More research is needed to resolve potential corrosion concerns with low-NOx operating modes. Low-NOx burners in conjunction with a compartmentalized windbox are capable of meeting a 0.6-lb/million Btu emission level on new units. Advanced burner designs are being developed to meet research emission goals of approximately 0.25 lb/MBtu.

Mitsubishi latest coal fired USC boiler technology (CFE Pacifico 700 MW)

Energy Technology Data Exchange (ETDEWEB)

Hashimoto, T.; Sakamoto, K. [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Power Systems; Fujitab, M. [Mitsubishi Heavy Industries, Ltd., Yokohama (Japan). Power Systems

2013-07-01

Mitsubishi Heavy Industries, Ltd. (MHI) has successfully completed commissioning work for CFE (Comision Federal de Electricidad) Pacifico 700 MW coal-fired unit in March 2010 which is the first supercritical unit in Latin America. This supercritical boiler was designed with state of the art technologies such as low NOx burners, high fineness pulverizers, advanced vertical furnace wall technology and so on. Especially the advanced vertical furnace wall technology with some improvements is a key technology to realize swift load changes such as 5% load per minute ramping rate with assuring dynamic characteristics. Recently the requirement of the high efficiency and the swift load changes for the power boilers has been increased so that even a coal-fired unit needs flexible operation characteristics for balancing variety of power sources. One of the challenges for the swift load change is to keep the furnace wall metal temperature low during the load change, which the advanced vertical furnace wall could realize. The report describes the features of the unit and commissioning result including load swing test results in details.

Assessing coal burnout

Energy Technology Data Exchange (ETDEWEB)

Lowe, A. [Pacific Power, Sydney, NSW (Australia)

1999-11-01

Recent research has allowed a quantitative description of the basic process of burnout for pulverized coals to be made. The Cooperative Research Centre for Black Coal Utilization has built on this work to develop a coal combustion model which will allow plant engineers and coal company representatives to assess their coals for combustion performance. The paper describes the model and its validation and outlines how it is run. 2 figs.

Ignition and devolatilization of pulverized coals in lower oxygen content O{sub 2}/CO{sub 2} atmosphere

Energy Technology Data Exchange (ETDEWEB)

Huang, Xiaohong; Li, Jing; Liu, Zhaohui; Yang, Ming; Wang, Dingbang; Zheng, Chuguang [Huazhong Univ. of Science and Technology, Wuhan (China). State Key Lab. of Coal Combustion

2013-07-01

High speed camera is employed to capture the transient images of the burning particle in a flat-flame entrained flow reactor, some information of the burning particle, such as the optical intensity and the residence time, are obtained through analysis of transient images. The ignition and devolatilization behavior of different rank coals at 1,670, 1,770 and 1,940 K over a range of 2-30% O{sub 2} in both N{sub 2} and CO{sub 2} diluent gases are researched. The results indicate that the laws of ignition and devolatilization of pulverized coals in low oxygen O{sub 2}/CO{sub 2} atmosphere are consistent with the literature, which focus on the environments of high oxygen contents (10-30%) or lower temperate (900-1,500 K). With the gas temperature and oxygen content increased, the ignition delay time and devolatilization time for the lower oxygen content cases decreased for both N{sub 2} and CO{sub 2} atmosphere. With the use CO{sub 2} in place of N{sub 2} in low oxygen content, the ignition delay was retarded and the duration of devolatilization was increased. The effect of CO{sub 2} on coal particle ignition is explained by its higher molar specific heat. And the effect of CO{sub 2} on devolatilization results from its effect on the diffusion rates of volatile fuel and oxygen.

Mercury emissions from polish pulverized coalfired boiler

Directory of Open Access Journals (Sweden)

Wichliński Michał

2017-01-01

Full Text Available The current paper presents the research results carried out at one of Polish power plants at a pulverized hard coal-fired 225 MW unit. The research was carried out at full load of the boiler (100% MCR and focused on analysis of mercury content in the input fuel and limestone sorbent for wet flue gas desulfurization (FGD system, as well as investigation of mercury content in the combustion products, i.e. fly ash, slag, FGD product (gypsum and FGD effluents (waste. Within the framework of the present study the concentration of mercury vapor in the exhaust gas was also investigated. The analysis was performed using Lumex RA-915+ spectrometer with an attachment (RP-91C. The measurements were carried out at three locations, i.e. before the electrostatic precipitator (ESP, downstream the ESP, and downstream the wet FGD plant. Design of the measurement system allowed to determine both forms of mercury in the flue gas (Hg0 and Hg2+ at all measurement locations.Based on the measurement results the balance of mercury for a pulverized coal (PC boiler was calculated and the amount of mercury was assessed both in the input solids (fuel and sorbent, as well as the gaseous and solids products (flue gas, slag, ash, gypsum and FGD waste.

Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals

Energy Technology Data Exchange (ETDEWEB)

N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2008-07-15

It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.

Report on 1980 result of R and D under Sunshine Project. Development of solvent extraction liquefaction technology and demonstrative investigation on development of brown coal liquefaction technology (studies on high-temperature in-oil pulverization); 1980 nendo yozai chushutsu ekika gijutsu no kaihatsu / kattan ekika gijutsu kaihatsu jissho chosa seika hokokusho. Koon'yuchu funsai no kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

This paper explains the results of development of coal liquefaction technology under the Sunshine Project in fiscal 1980. As a part of the development of brown coal liquefaction technology, pulverization of the first-dehydration brown coal was technologically established, as were adjustment of slurry and equipment for the second-dehydration process. A 20kg/h high temperature in-oil pulverizer was designed, constructed and made ready for the studies. A high temperature mill was a wet type ball mill, 500mm{phi}(diameter) x 1,500 mm length and 2.2kw. Coal was fully pulverized even in a solvent such as creosote oil and anthracene oil freed from crystal, and was adjustable to a prescribed particle size distribution. The wet type slurry adjustment method offered prospects that solvent/coal slurry moisture could be controlled to a prescribed value. An analysis was made on the mill outlet gas and drain collection liquid at the time of high temperature in-oil pulverization, which provided knowledge of securing safety. An analysis was also made on the influence of the heating temperature rise of the mill on the strength, which provided basic data for examining the strength of the mill. Using brown coal as the raw material, slurry was prepared, which confirmed that the device had functions as planned. (NEDO)

Feasibility study on energy conservation and environmental improvement at Pakistan Steel

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Feasibility study on energy conservation and environmental improvement was carried out with the aim of considering the realization of the CDM (clean development mechanism) project for reduction of global warming gas emissions and contributing to the environmental improvement and economic growth in Pakistan. In the study, projects on the following were studied: coke oven coal moisture control (CMC), sinter cooler waste heat recovery, blast furnace hot stove waste heat recovery, blast furnace pulverized coal injection (PCI), blast furnace top pressure recovery turbine (TRT), hot strip mill reheating furnace regenerative type burner, coke oven environmental improvement, and blast furnace cast house dust collection. As a result of the study, the implementation of the following three projects was regarded as promising in terms of energy conservation and economical effects: blast furnace pulverized coal injection, blast furnace top pressure recovery turbine and hot strip mill reheating furnace regenerative type burner. Further, the reduction in poisonous gas by the coke oven environmental improvement project was made a top priority. In Pakistan, the price of energy is kept low, and therefore, effects of energy conservation projects are not very much expected. However, the PCI project has an effect of substitution of low-priced domestic coal for imported coal. (NEDO)

Gradual combustion - method for nitrogen oxide suppression during brown coal combustion

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.P.; Verzakov, V.N.; Lobov, T.V.

1990-10-01

Discusses combustion of brown coal in BKZ-500-140-1 boilers and factors that influence emission of nitrogen oxides. Temperature distribution in the furnace was evaluated. Effects of burner position, burner number and burner type as well as air excess ratio on chemical reactions during brown coal combustion, formation of nitrogen oxides and their emission were comparatively evaluated. Analyses showed that by optimum arrangement of burners and selecting the optimum air excess ratio a part of nitrogen oxides formed during the initial phase of combustion was reduced to molecular nitrogen in the second phase. On the basis of evaluations the following recommendations for furnace design are made: use of straight-flow burners characterized by a reduced mixing ratio with secondary air, parallel arrangement of burners which guarantees mixing of the combustion products from the burners with stable and unstable combustion (products of incomplete coal combustion), reducing the air excess ratio to below 1.0. 5 refs.

Assessment of ecotoxicological risks of element leaching from pulverized coal ashes

International Nuclear Information System (INIS)

Jenner, H.A.

1995-05-01

The main objective of this study was to assess the effects on representative organisms, after exposure to pulverized fuel ashes (PFA) or leachates of PFA. The studies dealt primarily with toxic effects and focused on the impact of PFA on single species and groups of related species including their acute effects, bioconcentration and ultimate body burden. Emphasis was placed on reproductive effects in this study. Crawling behaviour of mussels was also studied to reflection to the physical differences of PFA from other substrates. A newly developed device was therefore used for valve movement monitoring. A phytomonitoring system with duckweed was developed for assessing effects on yield, using image processing. The results are presented in three parts according to the environmental compartments concerned i.e. marine, freshwater and terrestrial. In Part 1, marine studies with benthic invertebrates were carried out in model ecosystems with different compositions of PFA and Waddensea sediment. In Part 2, the freshwater studies were carried out in flow chambers using the painters mussel Unio pictorum. Besides behavioural studies with PFA specific research was carried out with selenium on body burden and effects on reproduction. Selenium is a prominent constituent of PFA. In Part 3 research is described on the monitoring of leachates of PFA with duckweed. A separate chapter deals with growth, mortality and accumulation in plants and worms exposed to coal gasification slag. figs., tabs., refs

Dependence of flame length on cross sections of burners

Energy Technology Data Exchange (ETDEWEB)

Hackeschmidt, M.

1983-06-01

This article analyzes the relation between the shape of burner muzzle and the resulting flame jet in a combustion chamber. Geometrical shapes of burner muzzles, either square, circular or triangular are compared as well as proportions of flame dimensions. A formula for calculating flame lengths is derived, for which the mathematical value 'contact profile radius' for burner muzzle shape is introduced. The formula for calculating flame lengths allows a partial replacement of the empirical flame mixing factor according to N.Q. Toai, 1981. The geometrical analysis does not include thermodynamic and reaction kinetic studies, which may be necessary for evaluating heterogenous (coal dust) combustion flames with longer burning time. (12 refs.)

OPTIMIZED FUEL INJECTOR DESIGN FOR MAXIMUM IN-FURNACE NOx REDUCTION AND MINIMUM UNBURNED CARBON

Energy Technology Data Exchange (ETDEWEB)

SAROFIM, A F; LISAUSKAS, R; RILEY, D; EDDINGS, E G; BROUWER, J; KLEWICKI, J P; DAVIS, K A; BOCKELIE, M J; HEAP, M P; PERSHING, D

1998-01-01

Reaction Engineering International (REI) has established a project team of experts to develop a technology for combustion systems which will minimize NO x emissions and minimize carbon in the fly ash. This much need technology will allow users to meet environmental compliance and produce a saleable by-product. This study is concerned with the NO x control technology of choice for pulverized coal fired boilers,"in-furnace NO_x control," which includes: staged low-NO_x burners, reburning, selective non-catalytic reduction (SNCR) and hybrid approaches (e.g., reburning with SNCR). The program has two primary objectives: 1) To improve the performance of "in-furnace" NO_x control, processes. 2) To devise new, or improve existing, approaches for maximum "in-furnace" NO_x control and minimum unburned carbon. The program involves: 1) fundamental studies at laboratory- and bench-scale to define NO reduction mechanisms in flames and reburning jets; 2) laboratory experiments and computer modeling to improve our two-phase mixing predictive capability; 3) evaluation of commercial low-NO_x burner fuel injectors to develop improved designs, and 4) demonstration of coal injectors for reburning and low-NO_x burners at commercial scale. The specific objectives of the two-phase program are to: 1 Conduct research to better understand the interaction of heterogeneous chemistry and two phase mixing on NO reduction processes in pulverized coal combustion. 2 Improve our ability to predict combusting coal jets by verifying two phase mixing models under conditions that simulate the near field of low-NO_x burners. 3 Determine the limits on NO control by in-furnace NO_x control technologies as a function of furnace design and coal type. 5 Develop and demonstrate improved coal injector designs for commercial low-NO_x burners and coal reburning systems. 6 Modify the char burnout model in REI's coal

HIGH PRESSURE COAL COMBUSTON KINETICS PROJECT

Energy Technology Data Exchange (ETDEWEB)

Stefano Orsino

2005-03-30

As part of the U.S. Department of Energy (DoE) initiative to improve the efficiency of coal-fired power plants and reduce the pollution generated by these facilities, DOE has funded the High-Pressure Coal Combustion Kinetics (HPCCK) Projects. A series of laboratory experiments were conducted on selected pulverized coals at elevated pressures with the specific goals to provide new data for pressurized coal combustion that will help extend to high pressure and validate models for burnout, pollutant formation, and generate samples of solid combustion products for analyses to fill crucial gaps in knowledge of char morphology and fly ash formation. Two series of high-pressure coal combustion experiments were performed using SRI's pressurized radiant coal flow reactor. The first series of tests characterized the near burner flame zone (NBFZ). Three coals were tested, two high volatile bituminous (Pittsburgh No.8 and Illinois No.6), and one sub-bituminous (Powder River Basin), at pressures of 1, 2, and 3 MPa (10, 20, and 30 atm). The second series of experiments, which covered high-pressure burnout (HPBO) conditions, utilized a range of substantially longer combustion residence times to produce char burnout levels from 50% to 100%. The same three coals were tested at 1, 2, and 3 MPa, as well as at 0.2 MPa. Tests were also conducted on Pittsburgh No.8 coal in CO2 entrainment gas at 0.2, 1, and 2 MPa to begin establishing a database of experiments relevant to carbon sequestration techniques. The HPBO test series included use of an impactor-type particle sampler to measure the particle size distribution of fly ash produced under complete burnout conditions. The collected data have been interpreted with the help of CFD and detailed kinetics simulation to extend and validate devolatilization, char combustion and pollutant model at elevated pressure. A global NOX production sub-model has been proposed. The submodel reproduces the performance of the detailed chemical

Observer-based Coal Mill Control using Oxygen Measurements

DEFF Research Database (Denmark)

Andersen, Palle; Bendtsen, Jan Dimon; S., Tom

2006-01-01

This paper proposes a novel approach to coal flow estimation in pulverized coal mills, which utilizes measurements of oxygen content in the flue gas. Pulverized coal mills are typically not equipped with sensors that detect the amount of coal injected into the furnace. This makes control...... of the coal flow difficult, causing stability problems and limits the plant's load following capabilities. To alleviate this problem without having to rely on expensive flow measurement equipment, a novel observer-based approach is investigated. A Kalman filter based on measurements of combustion air flow led...... into the furnace and oxygen concentration in the flue gas is designed to estimate the actual coal flow injected into the furnace. With this estimate, it becomes possible to close an inner loop around the coal mill itself, thus giving a better disturbance rejection capability. The approach is validated against...

Reduction of NOx and particulate emissions from coal-fired boilers by modification of coal nozzles and combustion tuning

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, B.; Talanker, A.; Mugenstein, A.; Shpon, G.; Vikhansky, A.; Elperin, T.; Bar-Ziv, E.; Bockelie, M.; Eddings, E.; Sarofim, A.F. [Israel Electric Corporation, Haifa (Israel). Engineering Division

2001-07-01

In the present paper two issues are discussed: the effect of the burner replacement on boiler performance and NOx emissions and the effect of the burner replacement on performance and efficiency of electrostatic precipitators (ESP). We also have experimented with different coal types and found the coals that together with combustion tuning met commonly accepted emission limits for NOx (less than 600 mg/dNm{sup 3}) and levels of carbon in fly ash (LOI) (approximately 5-6%) for existing boilers without low NOx burners. Our measurements were accompanied by computer simulations of the combustion of the combustion process in the boiler. Special attention was paid to detailed simulation of the flow and ignition in the near-burner zone. 7 refs., 12 figs., 5 tabs.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Directory of Open Access Journals (Sweden)

Żymełka Piotr

2017-12-01

Full Text Available Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS data.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Science.gov (United States)

Żymełka, Piotr; Nabagło, Daniel; Janda, Tomasz; Madejski, Paweł

2017-12-01

Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA) nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS) data.

Improved coal grinding and fuel flow control in thermal power plants

DEFF Research Database (Denmark)

Niemczyk, Piotr; Bendtsen, Jan Dimon

2011-01-01

A novel controller for coal circulation and pulverized coal flow in a coal mill is proposed. The design is based on optimal control theory for bilinear systems with additional integral action. The states are estimated from the grinding power consumption and the amount of coal accumulated in the m......A novel controller for coal circulation and pulverized coal flow in a coal mill is proposed. The design is based on optimal control theory for bilinear systems with additional integral action. The states are estimated from the grinding power consumption and the amount of coal accumulated...... as well as when parameter uncertainties and noise are present. The proposed controller lowers the grinding power consumption while in most cases exhibiting superior performance in comparison with the PID controller....

Fiscal 2001 achievement report. Development of coal gas production technology for fuel cells - Research using pilot test facility - for public release (Test result report - 2/3); 2001 nendo seika hokokusho (Kokai you). Nenryo denchi you sekitan gas seizo gijutsu kaihatsu - Pilot shiken setsubi ni yoru kenkyu (Shiken kekka hokokusho 2/3)

Energy Technology Data Exchange (ETDEWEB)

NONE

2002-03-01

For the development of a coal gasification furnace optimum for fuel cells, a pilot test facility was constructed, and the results of tests and inspections conducted therefor are put together. They include an individual test of the receiving pit hopper vibrator, individual test of the pulverized coal related rotary valve, individual test of the pretreatment compressed air fan, individual test of the coal pulverizer lubricating device, individual test of the coal pulverizer pressure device, individual test of the coal pulverizer, individual test of the coal pulverizer motor, individual test of the coal feeder, individual test of the pulverized coal bunker exhaust fan, individual test of the pulverized coal bunker exhaust fan motor, test of capacity for pulverized coal, individual test of the pulverized coal conveyer blower, test of the sequence of the same, test of pulverizer inert clearing, individual test of the pretreatment condensed water pump in the coal pretreatment device, test of airborne conveyance in the same, verification test of inter-hopper transfer in the same, test of coal pulverization in the same, test operation of the raw material air/low pressure nitrogen compressor in the air separation facility, test operation of the raw material air freezer in the same, and a test operation of the MS adsorber/MS regeneration electric heater. (NEDO)

Measurement of O2 in the Combustion Chamber of Apulverized Coal Boiler

Directory of Open Access Journals (Sweden)

Břetislav Janeba

2012-01-01

Full Text Available Operational measurements of the O2 concentration in the combustion chamber of a pulverized coal boiler are not yet common practice. Operators are generally satisfied with measuring the O2 concentration in the second pass of the boiler, usually behind the economizer, where a flue gas sample is extracted for analysis in a classical analyzer. A disadvantage of this approach is that there is a very weak relation between the measured value and the condition in specific locations in the fireplace, e.g. the function of the individual burners and the combustion process as a whole. A new extractionline was developed for measuring the O2 concentration in the combustion chamber. A planar lambda probe is used in this approach. The extraction line is designed to get outputs that can be used directly for diagnosis or management of the combustion in the boiler.

Revised users manual, Pulverized Coal Gasification or Combustion: 2-dimensional (87-PCGC-2): Final report, Volume 2. [87-PCGC-2

Energy Technology Data Exchange (ETDEWEB)

Smith, P.J.; Smoot, L.D.; Brewster, B.S.

1987-12-01

A two-dimensional, steady-state model for describing a variety of reactive and non-reactive flows, including pulverized coal combustion and gasification, is presented. Recent code revisions and additions are described. The model, referred to as 87-PCGC-2, is applicable to cylindrical axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using either a flux method or discrete ordinates method. The particle phase is modeled in a Lagrangian framework, such that mean paths of particle groups are followed. Several multi-step coal devolatilization schemes are included along with a heterogeneous reaction scheme that allows for both diffusion and chemical reaction. Major gas-phase reactions are modeled assuming local instantaneous equilibrium, and thus the reaction rates are limited by the turbulent rate mixing. A NO/sub x/ finite rate chemistry submodel is included which integrates chemical kinetics and the statistics of the turbulence. The gas phase is described by elliptic partial differential equations that are solved by an iterative line-by-line technique. Under-relaxation is used to achieve numerical stability. The generalized nature of the model allows for calculation of isothermal fluid mechanicsgaseous combustion, droplet combustion, particulate combustion and various mixtures of the above, including combustion of coal-water and coal-oil slurries. Both combustion and gasification environments are permissible. User information and theory are presented, along with sample problems. 106 refs.

An update on blast furnace granular coal injection

Energy Technology Data Exchange (ETDEWEB)

Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

1997-12-31

A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

Influence of high-energy impact on the physical and technical characteristics of coal fuels

Science.gov (United States)

Mal'tsev, L. I.; Belogurova, T. P.; Kravchenko, I. V.

2017-08-01

Currently, in the world's large-scale coal-fired power industry, the combustion of pulverized coal is the most widely spread technology of combusting the coals. In recent years, the micropulverization technology for preparation and combustion of the coal has been developed in this field. As applied to the small-scale power industry, the method of combusting the coal in the form of a coal-water slurry has been explored for years. Fine coal powders are produced and used in the pulverized-coal gasification. Therefore, the coal preparation methods that involve high-dispersion disintegration of coals attract the greatest interest. The article deals with the problems of high-energy impact on the coal during the preparation of pulverized-coal fuels and coal-water slurries, in particular, during the milling of the coal in ball drum mills and the subsequent regrinding in disintegrators or the cavitation treatment of the coal-water slurries. The investigations were conducted using samples of anthracite and lignite from Belovskii open-pit mine (Kuznetsk Basin). It is shown that both the disintegration and the cavitation treatment are efficient methods for controlling the fuel characteristics. Both methods allow increasing the degree of dispersion of the coal. The content of the small-sized particles reground by cavitation considerably exceeds the similar figure obtained using the disintegrator. The specific surface area of the coal is increased by both cavitation and disintegration with the cavitation treatment producing a considerably greater effect. Being subjected to the cavitation treatment, most coal particles assume the form of a split characterized by the thermodynamically nonequilibrium state. Under external action, in particular, of temperature, the morphological structure of such pulverized materials changes faster and, consequently, the combustion of the treated coal should occur more efficiently. The obtained results are explained from the physical point of view.

FIELD EVALUATION OF LOW-EMISSION COAL BURNER TECHNOLOGY ON UTILITY BOILERS VOLUME III. FIELD EVALUATIONS

Science.gov (United States)

The report gives results of field tests conducted to determine the emission characteristics of a Babcock and Wilcox Circular burner and Dual Register burner (DRB). The field tests were performed at two utility boilers, generally comparable in design and size except for the burner...

Coal combustion technology in China

International Nuclear Information System (INIS)

Huang, Z.X.

1994-01-01

Coal is the most important energy source in China, the environmental pollution problem derived from coal burning is rather serious in China. The present author discusses coal burning technologies both in boilers and industrial furnaces and their relations with environmental protection problems in China. The technological situations of Circulating Fluidized Bed Coal Combustor, Pulverized Coal Combustor with Aerodynamic Flame Holder and Coal Water Slurry Combustion have been discussed here as some of the interesting problems in China only. (author). 3 refs

PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

Energy Technology Data Exchange (ETDEWEB)

Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

2013-07-01

The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

Combustion of wet pulverized coal in reactor flow; Combustao de particulas de carvao pulverizado contendo umidade em seu interior

Energy Technology Data Exchange (ETDEWEB)

Costa, Valdeci Jose [Universidade do Planalto Catarinense (UNIPLAC), Lages, SC (Brazil). Dept. de Ciencias Exatas e Tecnologicas]. E-mail: vcosta@iscc.com.br; Krioukov, Viktor [Universidade Regional do Estado do Rio Grande do Sul (UNIJUI), Ijui, RS (Brazil). Programa de Pos-Graduacao em Modelagem Matematica]. E-mail: krioukov@main.unijui.tche.br; Maliska, Clovis Raimundo [Santa Catarina Univ., Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica]. E-mail: maliska@sinmec.ufsc.br

2000-07-01

In this work I propose a numeric study destined to the combustion of wet pulverized coal in reacting flow. The mathematical model is composed by equations for the concentration of the substances in the reacting flow, written based in the chemical kinetics and exponential form, conservation equations and devolatilization equations, combustion of the carbon and residues. The study detects fluctuation among the temperatures of the gas and of the particles. The inclusion of the humidity as constituent part of the volatile matter doesn't affect the performance of the model, however, its presence alters the temperature profiles and the gaseous composition. With the increase of the humidity in the coal have a slight reduction in the time of combustion of the particle, what agrees with experimental data. The model foresees an increment in the difference Tp-Tg and a smaller production of CO with the increase of the wetness rate. The volatile ones, in spite of they have its fraction relatively reduced with the wetness presence they are liberated more slowly with its increment, provoking change in the position of front flame. (author)

Combustion of pulverized fuel under oxycoal conditions at low oxygen concentrations

Energy Technology Data Exchange (ETDEWEB)

Toporov D.; Foerster M.; Kneer R. [RWTH Aachen University, Aachen (Germany). Institute of Heat and Mass Transfer

2007-07-01

Oxycoal combustion followed by post-combustion CO{sub 2} sequestration has gained justified interest as an option for significant and relatively quick reduction of emissions from fossil fuel power generation, while taking advantage of the existing power plant infrastructure. Burning pulverised coal in a mixture of CO{sub 2}/O{sub 2} instead of air, however, will lead to modified distributions of temperature, species, and radiation fluxes inside the combustion chamber causing a retroaction on the homogeneous and heterogeneous reactions. Utilizing a burner design, which was optimised for coal combustion in air, for oxycoal combustion will lead to flame instability and poor burnout. Stabilisation of the combustion process can be obtained by: i) an increased oxygen concentration (more than 21% vol.) in the oxidiser mixture, thus achieving similar reaction rates and temperature levels to a pulverised fuel-air flame without significant changes to the flame aerodynamics. ii) modifications to the burner aerodynamics, as presented here. The results in this study are obtained in the frame of OXYCOAL-AC, the research project, having the aim to burn a pulverised coal in a CO{sub 2}/O{sub 2}-atmosphere with oxygen, produced from high-temperature ceramic membrane thus leading to higher efficiency of the whole oxycoal process. Numerical and experimental investigations of a stable oxycoal flame, obtained with {le} 21% oxygen concentration in the burning mixture at the RWTH test facility are reported. Two different burner designs are considered, conclusions concerning the achievement of a stable oxycoal flame at O{sub 2} volume concentrations equal and less to the one of oxygen in air are derived. 8 refs., 7 figs., 1 tab.

EVALUATION OF INTERNALLY STAGED COAL BURNERS AND SORBENT JET AERODYNAMICS FOR COMBINED SO2/NOX CONTROL IN UTILITY BOILERS, VOLUME 1, TESTING IN A 10 MILLION BTU/HR EXPERIMENTAL FURNACE

Science.gov (United States)

The document gives results of tests conducted in a 2 MWt experimental furnace to: (1) investigate ways to reduce NOx emissions from utility coal burners without external air ports (i.e., with internal fuel/air staging); and (2) improve the performance of calcium-based sorbents fo...

Investigations of coal ignition in a short-range flame burner using optical measuring systems; Untersuchungen zur Kohlezuendung am Flachflammenbrenner unter Verwendung optischer Messtechnik

Energy Technology Data Exchange (ETDEWEB)

Hackert, G.; Kremer, H.; Wirtz, S. [Bochum Univ. (Germany). Lehrstuhl fuer Energieanlagentechnik

1999-09-01

The short-range flame burner and the KOALA reactor of DMT are experimental facilities for realistic simulation of coal conversion processes at high temperatures and pressures in atmospheric conditions. The TOSCA system enable measurements of temperatures, sizes, shapes and velocities of the fuel particles, which serve as a basis for a three-dimensional simulation model of coal combustion. In the future, further parameter studies will deepen the present knowledge of coal dust combustion under pressure and enable optimisation of the numerical models for simulation of industrial-scale systems for coal dust combustion under pressure. [Deutsch] Mit dem Flachflammenbrenner und dem KOALA-Reaktor der DMT stehen Versuchsapparaturen zur Verfuegung, mit deren Hilfe die Kohleumwandlungsprozesse bei hohen Temperaturen unter Druck und unter atmosphaerischen Bedingungen realistisch wiedergegeben werden. Das TOSCA-System erlaubt dabei die Bestimmung von Temperaturen, Groessen, Formen und Geschwindigkeiten der Brennstoffpartikel. Diese Daten liefern die Grundlage fuer die Erstellung eines dreidimensionalen Simulationsmodells zur Modellierung der Kohleverbrennung. In Zukunft werden weitere Parameterstudien das Verstaendnis der Kohlenstaubdruckverbrennung vertiefen und ein Optimierung der numerischen Modelle ermoeglichen, so dass die Simulation grosstechnischer Kohlenstaubdruckverbrennungsanlagen realisiert werden kann. (orig.)

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

Energy Technology Data Exchange (ETDEWEB)

None

1998-07-01

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

Weighted sum of gray gases model optimization for numerical investigations of processes inside pulverized coal-fired furnaces

Science.gov (United States)

Crnomarkovic, Nenad; Belosevic, Srdjan; Tomanovic, Ivan; Milicevic, Aleksandar

2017-12-01

The effects of the number of significant figures (NSF) in the interpolation polynomial coefficients (IPCs) of the weighted sum of gray gases model (WSGM) on results of numerical investigations and WSGM optimization were investigated. The investigation was conducted using numerical simulations of the processes inside a pulverized coal-fired furnace. The radiative properties of the gas phase were determined using the simple gray gas model (SG), two-term WSGM (W2), and three-term WSGM (W3). Ten sets of the IPCs with the same NSF were formed for every weighting coefficient in both W2 and W3. The average and maximal relative difference values of the flame temperatures, wall temperatures, and wall heat fluxes were determined. The investigation showed that the results of numerical investigations were affected by the NSF unless it exceeded certain value. The increase in the NSF did not necessarily lead to WSGM optimization. The combination of the NSF (CNSF) was the necessary requirement for WSGM optimization.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

2009-06-30

This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and

Optimization of pulverised coal combustion by means of CFD/CTA modeling

Directory of Open Access Journals (Sweden)

Filkoski Risto V.

2006-01-01

Full Text Available The objective of the work presented in this paper was to apply a method for handling two-phase reacting flow for prediction of pulverized coal combustion in large-scale boiler furnace and to assess the ability of the model to predict existing power plant data. The paper presents the principal steps and results of the numerical modeling of power boiler furnace with tangential disposition of the burners. The computational fluid dynamics/computational thermal analysis (CFD/CTA approach is utilized for creation of a three-dimensional model of the boiler furnace, including the platen superheater in the upper part of the furnace. Standard k-e model is employed for description of the turbulent flow. Coal combustion is modeled by the mixture fraction/probability density function approach for the reaction chemistry, with equilibrium assumption applied for description of the system chemistry. Radiation heat transfer is computed by means of the simplified P-N model, based on the expansion of the radiation intensity into an orthogonal series of spherical harmonics. Some distinctive results regarding the examined boiler performance in capacity range between 65 and 95% are presented graphically. Comparing the simulation predictions and available site measurements concerning temperature, heat flux and combustion efficiency, a conclusion can be drawn that the model produces realistic insight into the furnace processes. Qualitative agreement indicates reasonability of the calculations and validates the employed sub-models. After the validation and verification of the model it was used to check the combustion efficiency as a function of coal dust sieve characteristics, as well as the impact of burners modification with introduction of over fire air ports to the appearance of incomplete combustion, including CO concentration, as well as to the NOx concentration. The described case and other experiences with CFD/CTA stress the advantages of numerical modeling and

Analysis of industrial flame characteristics and constancy study using image processing technique

Directory of Open Access Journals (Sweden)

Bibhuti Bhusan Samantaray

2015-12-01

Full Text Available The study of characterizing and featuring different kinds of flames has become more important than ever in order to increase combustion efficiency and decrease particulate emissions, especially since the study of industrial flames requires more attention. In the present work, different kinds of combustion flames have been characterized by means of digital image processing (DIP in a 500 kW PF pilot swirl burner. A natural gas flame and a set of pulverized fuel flames of coal and biomass have been comparatively analyzed under co-firing conditions. Through DIP, statistical and spectral features of the flame have been extracted and graphically represented as two-dimensional distributions covering the root flame area. Their study and comparison leads to different conclusions about the flame behavior and the effect of co-firing coal and biomass in pulverized fuel flames. Higher oscillation levels in co-firing flames versus coal flames and variations in radiation regimen were noticed when different biomasses are blended with coal and brought under attention.

Determination of the stagnation point in pulverized coal swirl flames by detailed analysis of laser velocity measurements; Staupunktbestimmung in Kohlenstaub-Drallflammen mittels detaillierter Analyse von LDA-Daten

Energy Technology Data Exchange (ETDEWEB)

Ohliger, A.; Stadler, H.; Foerster, M.; Kneer, R. [RWTH Aachen University (Germany). Lehrstuhl fuer Waerme- und Stoffuebertragung

2009-07-01

When Laser Doppler Anemometry (LDA) is used for experimental investigation of flow fields in pulverised coal flames, the measured coal particle velocities are usually averaged in order to determine the gas velocity. This paper shows that this approach can lead to a misinterpretation of the data. In the burner vicinity of the investigated flame, where high accelerations in the gas phase occur, a discrepancy appears between the measured velocity distribution and the expected normal distribution. Thus, a detailed analysis of the measured particle data is conducted and compared to conventional averaging. The difference can be attributed to large particles from the inner recirculation zone of the flame, which do not follow the gas flow properly. (orig.)

Chemical forms of the fluorine and carbon in fly ashes recovered from electrostatic precipitators of pulverized coal-fired plants

Energy Technology Data Exchange (ETDEWEB)

Naoto Tsubouchi; Hidekazu Hayashi; Akiyuki Kawashima; Masahide Sato; Noboru Suzuki; Yasuo Ohtsuka [Tohoku University, Sendai (Japan). Institute of Multidisciplinary Research for Advanced Materials

2011-01-15

The functionalities of the fluorine and carbon present in fly ashes formed in pulverized coal combustion have been studied with X-ray photoelectron spectroscopy (XPS) and temperature-programmed desorption (TPD) techniques. The ash samples include 20-130 {mu}g/g-dry and 0.4-4.1 mass%-dry of fluorine and carbon elements, respectively, and these components are enriched at the outermost layer of the ash surface. The F consists of both inorganic and organic functionalities, and the proportion of the latter is as high as 84-98 mol%. The C has different types of surface oxygen species, such as carboxyl, lactone/acid anhydride and phenolic groups, and most of these groups decompose to CO{sub 2} or CO up to 700{sup o}C to yield carbon active sites. When the amount of the O-functional forms increases, the content of organic C-F forms tends to increase almost linearly. On the basis of the above results, it may be speculated as one possibility that the formation of covalent C-F bonds takes place mainly through secondary reactions between gaseous F-containing compounds (HF and/or F{sub 2}) in flue gas and carbon active sites produced below 700{sup o}C downstream of coal-fired boilers. 30 refs., 8 figs., 4 tabs.

Numerical simulation of the gasification based biomass cofiring on a 600 MW pulverized coal boiler

Energy Technology Data Exchange (ETDEWEB)

Yang, R.; Dong, C.Q.; Yang, Y.P.; Zhang, J.J. [Key Laboratory of Condition Monitoring and Control for Power Plant Equipment, Ministry of Education, Beijing (China); North China Electric Power Univ., Beijing (China). Key Laboratory of Security and Clean Energy Technology

2008-07-01

Biomass cofiring is the practice of supplementing a base fuel with biomass fuels such as wood waste, short rotation woody crops, short rotation herbaceous crops, alfalfa stems, various types of manure, landfill gas and wastewater treatment gas. The practice began in the 1980s and is becoming commonplace in Europe and the United States. The benefits include reduced carbon dioxide emissions and other airborne emissions such as nitrous oxides (NOx), sulphur dioxide and trace metals; potential for reduced fuel cost; and supporting economic development among wood products and agricultural industries in a given service area. However, technical challenges remain when biomass is directly cofired with coal. These include limited percentage of biomass for cofiring; fuel preparation, storage, and delivery; ash deposition and corrosion associated with the high alkali metal and chlorine content in biomass; fly ash utilization; and impacts on the selective catalytic reduction (SCR) system. This study involved a numerical simulation of cofiring coal and biomass gas in a 600 MWe tangential PC boiler using Fluent software. Combustion behaviour and pollutant formation in the conventional combustion and cofiring cases were compared. The study revealed that reduced NOx emissions can be achieved when producer gas is injected from the lowest layer burner. The nitrogen monoxide (NO) removal rate was between 56.64 and 70.37 per cent. In addition, slagging can be reduced because of the lower temperature. It was concluded that the convection heat transfer area should be increased or the proportion of biomass gas should be decreased to achieve higher boiler efficiency. 8 refs., 4 tabs., 8 figs.

Observer-Based Fuel Control Using Oxygen Measurement. A study based on a first-principles model of a pulverized coal fired Benson Boiler

Energy Technology Data Exchange (ETDEWEB)

Andersen, Palle; Bendtsen, Jan Dimon; Mortensen, Jan Henrik; Just Nielsen, Rene; Soendergaard Pedersen, Tom [Aalborg Univ. (Denmark). Dept. of Control Engineering

2005-01-01

This report describes an attempt to improve the existing control of coal mills used at the Danish power plant Nordjyllandsvaerket Unit 3. The coal mills pulverize raw coal to a fine-grained powder, which is injected into the furnace of the power plant. In the furnace the coal is combusted, producing heat, which is used for steam production. With better control of the coal mills, the power plant can be controlled more efficiently during load changes, thus improving the overall availability and efficiency of the plant. One of the main difficulties from a control point of view is that the coal mills are not equipped with sensors that detect how much coal is injected into the furnace. During the project, a fairly detailed, non-linear differential equation model of the furnace and the steam circuit was constructed and validated against data obtained at the plant. It was observed that this model was able to capture most of the important dynamics found in the data. Based on this model, it is possible to extract linearized models in various operating points. The report discusses this approach and illustrates how the model can be linearized and reduced to a lower-order linear model that is valid in the vicinity of an operating point by removing states that have little influence on the overall response. A viable adaptive control strategy would then be to design controllers for each of these simplified linear models, i.e., the control loop that sets references to the coal mills and feedwater, and use the load as a separate input to the control. The control gains should then be scheduled according to the load. However, the variations and uncertainties in the coal mill are not addressed directly in this approach. Another control approach was taken in this project, where a Kalman filter based on measurements of air flow blown into the furnace and the oxygen concentration in the flue gas is designed to estimate the actual coal flow injected into the furnace. With this estimate

JV Task 106 - Feasibility of CO2 Capture Technologies for Existing North Dakota Lignite-Fired Pulverized Coal Boilers

Energy Technology Data Exchange (ETDEWEB)

Michael L. Jones; Brandon M. Pavlish; Melanie D. Jensen

2007-05-01

The goal of this project is to provide a technical review and evaluation of various carbon dioxide (CO{sub 2}) capture technologies, with a focus on the applicability to lignite-fired facilities within North Dakota. The motivation for the project came from the Lignite Energy Council's (LEC's) need to identify the feasibility of CO{sub 2} capture technologies for existing North Dakota lignite-fired, pulverized coal (pc) power plants. A literature review was completed to determine the commercially available technologies as well as to identify emerging CO{sub 2} capture technologies that are currently in the research or demonstration phase. The literature review revealed few commercially available technologies for a coal-fired power plant. CO{sub 2} separation and capture using amine scrubbing have been performed for several years in industry and could be applied to an existing pc-fired power plant. Other promising technologies do exist, but many are still in the research and demonstration phases. Oxyfuel combustion, a technology that has been used in industry for several years to increase boiler efficiency, is in the process of being tailored for CO{sub 2} separation and capture. These two technologies were chosen for evaluation for CO{sub 2} separation and capture from coal-fired power plants. Although oxyfuel combustion is still in the pilot-scale demonstration phase, it was chosen to be evaluated at LEC's request because it is one of the most promising emerging technologies. As part of the evaluation of the two chosen technologies, a conceptual design, a mass and energy balance, and an economic evaluation were completed.

Towards a better understanding of biomass suspension co-firing impacts via investigating a coal flame and a biomass flame in a swirl-stabilized burner flow reactor under same conditions

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

2012-01-01

increases the residence time of coal particles. Both the factors favor a complete burnout of the coal particles. The higher volatile yields of the straw produce more off-gas, requiring more O2 for the fast gas phase combustion and causing the off-gas to proceed to a much larger volume in the reactor prior...... to mixing with oxidizer. For the pulverized straw particles of a few hundred microns in diameters, the intra-particle conversion is found to be a secondary issue at most in their combustion. The simulations also show that a simple switch of the straw injection mode can not improve the burnout of the straw...

Numerical Investigation of the Low-Caloric Gas Burning Process in a Bottom Burner

Directory of Open Access Journals (Sweden)

Redko A.

2017-08-01

Full Text Available The use of low-grade gases in the fuel and energy balance of enterprises makes it possible to increase the energy efficiency of technological processes. The volumes of low-grade gases (blast furnace and coke oven gases, synthesis gas of coal gasification processes, biogas, coal gas, etc. that are utilized more significant in technological processes but their calorific value are low. At the same time artificial gases contain ballast gaseous (СО2, H2O and mechanical impurities that are harmful gas impurities. Their use requires technological preparation. Thus coal methane is characterized of high humidity, coal dust and drip moisture, variable composition. Thus was effective burning of coal methane it is required the development of constructive and regime measures that ensure a stable and complete burning of gaseous fuels. In this article it is presented the results of computer simulation of a stationary turbulent diffusion flame in a restricted space in the process of burning natural gas and coal methane in a bottom burner. The calculation results contain the fields of gear, temperature, concentration of CH4‚ CO‚ H2O‚ CO2 and nitrogen oxides. The structural elements of the flame (recirculation zone, hot "dome", mixing layer and far trace are determined. It has been established that complete combustion of coal methane in a modified bottom burner is ensured and the numerical values of nitrogen oxide concentrations in the flame are consistent with the literature data.

Numerical study of furnace process of a 600 MW pulverized coal boiler under low load with SNCR application

Energy Technology Data Exchange (ETDEWEB)

Cao, Q.X.; Shi, Y.; Liu, H.; Yang, C.H.; Wu, S.H. [Harbin Institute of Technology, Harbin (China)

2013-07-01

Numerical simulation of flow, heat transfer, and combustion process in a 600MW pulverized coal boiler under low load is performed using Computational Fluid Dynamics (CFD) code Fluent. The distributions of temperature and species were obtained and their influences on Selective non-catalytic reduction (SNCR) were analyzed. The results indicate that the furnace temperature changed significantly as the operation load declines. The furnace space with proper temperature for SNCR reaction becomes lower with decreasing of operation load. As the load falls off, the available O{sub 2}concentration for SNCR reactions rises gently and the initial NOx concentration for SNCR reactions debases slightly. These variations can have some influence on the SNCR process. For the upper furnace where the temperature is suitable for SNCR reactions, the CO concentration is close to 0 under different load. Consequently, the SNCR process will not be affected by CO based on the calculation in this work.

Coal Calorific Value Prediction Based on Projection Pursuit Principle

OpenAIRE

QI Minfang; FU Zhongguang; JING Yuan

2012-01-01

The calorific value of coal is an important factor for the economic operation of coal-fired power plant. However, calorific value is tremendous difference between the different coal, and even if coal is from the same mine. Restricted by the coal market, most of coal fired power plants can not burn the designed-coal by now in China. The properties of coal as received are changing so frequently that pulverized coal firing is always with the unexpected condition. Therefore, the researches on the...

Catalytic activity of pyrite for coal liquefaction reaction; Tennen pyrite no shokubai seino ni kansuru kento

Energy Technology Data Exchange (ETDEWEB)

Hirano, K.; Kozu, M.; Okada, T.; Kobayashi, M. [Nippon Coal Oil Co. Ltd., Tokyo (Japan)

1996-10-28

Since natural pyrite is easy to obtain and cheap as coal liquefaction catalyst, it is to be used for the 150 t/d scale NEDOL process bituminous coal liquefaction pilot plant. NEDO and NCOL have investigated the improvement of catalytic activity of pulverized natural pyrite for enhancing performance and economy of the NEDOL process. In this study, coal liquefaction tests were conducted using natural pyrite catalyst pulverized by dry-type bowl mill under nitrogen atmosphere. Mechanism of catalytic reaction of the natural pyrite was discussed from relations between properties of the catalyst and liquefaction product. The natural pyrite provided an activity to transfer gaseous hydrogen into the liquefaction product. It was considered that pulverized pyrite promotes the hydrogenation reaction of asphaltene because pulverization increases its contact rate with reactant and the amount of active points on its surface. It was inferred that catalytic activity of pyrite is affected greatly by the chemical state of Fe and S on its surface. 3 refs., 4 figs., 1 tab.

Coal combustion aerothermochemistry research. Final report

Energy Technology Data Exchange (ETDEWEB)

Witte, A.B.; Gat, N.; Denison, M.R.; Cohen, L.M.

1980-12-15

On the basis of extensive aerothermochemistry analyses, laboratory investigations, and combustor tests, significant headway has been made toward improving the understanding of combustion phenomena and scaling of high swirl pulverized coal combustors. A special attempt has been made to address the gap between scientific data available on combustion and hardware design and scaling needs. Both experimental and theoretical investigations were conducted to improve the predictive capability of combustor scaling laws. The scaling laws derived apply to volume and wall burning of pulverized coal in a slagging high-swirl combustor. They incorporate the findings of this investigation as follows: laser pyrolysis of coal at 10/sup 6/ K/sec and 2500K; effect of coal particle shape on aerodynamic drag and combustion; effect of swirl on heat transfer; coal burnout and slag capture for 20 MW/sub T/ combustor tests for fine and coarse coals; burning particle trajectories and slag capture; particle size and aerodynamic size; volatilization extent and burnout fraction; and preheat level. As a result of this work, the following has been gained: an increased understanding of basic burning mechanisms in high-swirl combustors and an improved model for predicting combustor performance which is intended to impact hardware design and scaling in the near term.

Assessment of nitrogen oxide emission for designing boilers fired with coal dust

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Gusev, L.N.; Babii, V.I.

1983-09-01

A method for forecasting emission of nitrogen oxides from steam boilers fired with coal is described. The method produces accurate results when nitrogen oxide emission from furnaces with straight-flow burners and turbulent-type burners fired with coal dusts is forecast. Oxides formed by decomposition of chemical compounds in coal (so-called 'fuel' nitrogen oxides) and nitrogen oxides formed by oxidation of molecular nitrogen by atomic oxygen (so-called 'thermal' nitrogen oxides) are evaluated. Zones in which the two types of nitrogen oxide are formed in flames are characterized. Factors which influence formation of nitrogen oxides in a furnace are evaluated: excess air, flue gas recirculation, design of a furnace and burners, movement of air and coal dust mixture in a furnace, temperature, methods for coal dust preparation, coal dust properties. Equations for forecasting emission of nitrogen oxides from furnaces are derived. Nomograms for easy calculation of emission are also given. Examples of using the method for forecasting emission of nitrogen oxides from furnaces fired with coal from the Kuzbass, the Donbass and Ehkibastuz are discussed. Comparisons of emission of nitrogen oxides calculated on the basis of the method and emission determined experimentally show that forecasting accuracy is high and errors do not exceed 10%. 5 references.

Low NOx firing systems for bituminous coal and lignite

International Nuclear Information System (INIS)

Knyrim, W.; Scheffknecht, G.

1997-01-01

In the case of lignite fluidized boilers the denitrification down to less than 200 mg/m 3 was possible with primary measures on the firing side only. On account of the excellent results achieved with the reconstructed plants the firing systems for the new generation of brown coal fire steam generators with a capacity of 800 MW and more is designed in a similar way. For bituminous coal fire steam generators the primary measures on the firing side are nor sufficient to keep the German NO x emission limit. Therefore these units had to be retrofitted with a SCR-DENOX plant. The experience with the new firing system made in a 110 MW steam generator in Austria with a wide range of fuels is introduced. One of the largest bituminous coal fired once-trough steam generator built by EVT is the boiler for the power station Bexbach I (750 MW). The firing system is designed as a tangential firing system with 32 jet burners. These are arranged in pairs in the corners and divided into 4 burner levels with 4 burner pairs each. One mill is allocated to each burner level. An important characteristic feature is that the four bowl mills are arranged on one side of the steam generator. The plant is constructed with upper air nozzles which are arranged above the top burner level for the reduced of nitrogen oxides. During tests at steam generator with similar design, the nO x formation could be reduced from 750 to 500 mg/m 3 s.t.p. (dry, 6% O 2 ) with an addition of upper air of 20% at 100% unit capacity and constant total flow. As a main approach for the further reduction of the primary NO x emission at bituminous coal fired steam generators with tangential firing systems, the experience gained from the firing of brown coal has also been taken into account. A fundamental aspect in this respect was the vertical air staging in the direction of the furnace height. The results of many tests in a test reactor have shown that the differences of the achievable NO x values of brown and

Dry pulverized solid material pump

Science.gov (United States)

Meyer, John W.; Bonin, John H.; Daniel, Jr., Arnold D.

1984-07-31

Apparatus is shown for substantially increasing the feed rate of pulverized material into a pressurized container. The apparatus includes a rotor that is mounted internal to the pressurized container. The pulverized material is fed into an annular chamber defined by the center of the rotor. A plurality of impellers are mounted within the annular chamber for imparting torque to the pulverized material.

Influence of the gray gases number in the weighted sum of gray gases model on the radiative heat exchange calculation inside pulverized coal-fired furnaces

Directory of Open Access Journals (Sweden)

Crnomarković Nenad Đ.

2016-01-01

Full Text Available The influence of the number of gray gases in the weighted sum in the gray gases model on the calculation of the radiative heat transfer is discussed in the paper. A computer code which solved the set of equations of the mathematical model describing the reactive two-phase turbulent flow with radiative heat exchange and with thermal equilibrium between phases inside the pulverized coal-fired furnace was used. Gas-phase radiative properties were determined by the simple gray gas model and two combinations of the weighted sum of the gray gases models: one gray gas plus a clear gas and two gray gases plus a clear gas. Investigation was carried out for two values of the total extinction coefficient of the dispersed phase, for the clean furnace walls and furnace walls covered by an ash layer deposit, and for three levels of the approximation accuracy of the weighting coefficients. The influence of the number of gray gases was analyzed through the relative differences of the wall fluxes, wall temperatures, medium temperatures, and heat transfer rate through all furnace walls. The investigation showed that there were conditions of the numerical investigations for which the relative differences of the variables describing the radiative heat exchange decrease with the increase in the number of gray gases. The results of this investigation show that if the weighted sum of the gray gases model is used, the complexity of the computer code and calculation time can be reduced by optimizing the number of gray gases. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in-house developed software tools

Study on the combustion properties of bio-coal briquette blends of ...

African Journals Online (AJOL)

This study was carried out to investigate the properties of bio-coal briquette produced from blending cassava stalk and coal. The cassava stalk and coal lumps were carbonized at 160 oC, pulverized and used to produce biocoal briquettes of 10 %, 20 %, 30 %, 40 %, 50 %, 60 %,70 %, 80 %, 90 % and 100 % biomasses.

Kinetics of devolatilization and oxidation of a pulverized biomass in an entrained flow reactor under realistic combustion conditions

Energy Technology Data Exchange (ETDEWEB)

Jimenez, Santiago [LITEC-CSIC (Spanish Council for Scientific Research), Maria de Luna 10, 50018 Zaragoza (Spain); Remacha, Pilar; Ballester, Javier [LITEC-CSIC (Spanish Council for Scientific Research), Maria de Luna 10, 50018 Zaragoza (Spain); Fluid Mechanics Group, University of Zaragoza, Maria de Luna 3, 50018 Zaragoza (Spain); Ballesteros, Juan C.; Gimenez, Antonio [ENDESA GENERACION, S.A., Ribera del Loira 60, 28042 Madrid (Spain)

2008-03-15

In this paper the results of a complete set of devolatilization and combustion experiments performed with pulverized ({proportional_to}500 {mu}m) biomass in an entrained flow reactor under realistic combustion conditions are presented. The data obtained are used to derive the kinetic parameters that best fit the observed behaviors, according to a simple model of particle combustion (one-step devolatilization, apparent oxidation kinetics, thermally thin particles). The model is found to adequately reproduce the experimental trends regarding both volatile release and char oxidation rates for the range of particle sizes and combustion conditions explored. The experimental and numerical procedures, similar to those recently proposed for the combustion of pulverized coal [J. Ballester, S. Jimenez, Combust. Flame 142 (2005) 210-222], have been designed to derive the parameters required for the analysis of biomass combustion in practical pulverized fuel configurations and allow a reliable characterization of any finely pulverized biomass. Additionally, the results of a limited study on the release rate of nitrogen from the biomass particle along combustion are shown. (author)

On gas and particle radiation in pulverized fuel combustion furnaces

DEFF Research Database (Denmark)

Yin, Chungen

2015-01-01

Radiation is the principal mode of heat transfer in a combustor. This paper presents a refined weighted sum of gray gases model for computational fluid dynamics modelling of conventional air-fuel combustion, which has greater accuracy and completeness than the existing gaseous radiative property...... models. This paper also presents new conversion-dependent models for particle emissivity and scattering factor, instead of various constant values in literature. The impacts of the refined or new models are demonstrated via computational fluid dynamics simulation of a pulverized coal-fired utility boiler...

A newer concept of setting up coal refineries in coal utilising industries through environmentally sound clean coal technology of organosuper refining of coals

International Nuclear Information System (INIS)

Sharma, D.K.

1994-01-01

In order to reduce the losses of premium organic matter of coal and its immense potential energy which is present in the form of stronger interatomic and intramolecular bonding energies, a newer and convenient technique of recovering the premium organic matter from low grade coals by organosuper-refining technique which operates under ambient pressure conditions has been developed. The residual coal obtained can be used as environmentally clean fuel or as a feedstock for the industries based on carbonization and gasification. It is suggested that a beginning be made by setting up coal refineries in coal utilizing industries on the basis of the presently developed new technology of organosuper-refining of coals to recover premium grade organic chemical feed stocks from coals before utilizing coal by techniques such as bubble bed or recirculatory fluidized bed or pulverized coal combustion in thermal power stations, carbonization in steel plants or other carbonization units, gasification in fertilizer industries or in integrated coal gasification combined cycle power generation. Thus, coal refineries may produce value added aromatic chemical feed stocks, formed coke or coke manufacturing; and carbon fillers for polymers. (author). 100 refs., 1 fig

Comparative bioleaching of metals from pulverized and non-pulverized PCBs of cell phone charger: advantages of non-pulverized PCBs.

Science.gov (United States)

Joshi, Vyenkatesh; Shah, Neha; Wakte, Prashant; Dhakephalkar, Prashant; Dhakephalkar, Anita; Khobragade, Rahul; Naphade, Bhushan; Shaikh, Sajid; Deshmukh, Arvind; Adhapure, Nitin

2017-12-01

Sample inhomogeneity is a severe issue in printed circuit boards especially when we are comparing the bioleaching efficiency. To avoid the ambiguous results obtained due to inhomogeneity in PCBs, 12 similar cell phone chargers (of renowned company) having same make and batch number were collected from scrap market. PCBs obtained from them were used in present studies. Out of these 12, three PCBs were used separately for chemical analysis of PCBs with prior acid digestion in aqua regia. It was found that, 10.8, 68.0, and 710.9 mg/l of Zn, Pb, and Cu were present in it, respectively. Six PCBs were used for bioleaching experiment with two variations, pulverized and non-pulverized. Though the pulverized sample have shown better leaching than non-pulverized one, former has some disadvantages if overall recycling of e-waste (metallic and nonmetallic fraction) is to be addressed. At the end of leaching experiments, copper was recovered using a simple setup of electrodeposition and 92.85% recovery was attained. The acidophiles involved in bioleaching were identified by culture dependent and culture independent techniques such as DGGE and species specific primers in PCR.

Optical diagnostics to adjust burners. Een optische diagnostiek voor het instellen van branders

Energy Technology Data Exchange (ETDEWEB)

Braam, A L.H.; Hulshof, H J.M.; De Jongh, W [NV KEMA, Arnhem (Netherlands)

1991-05-01

The most efficient method to reduce nitrogen oxides in a natural gas flame or a coal flame is a correct adjustment of the burners. A newly developed optical method to measure the temperature distribution in the flame is discussed. KEMA (a Dutch Electrotechnical Equipment Testing Agency) developed the measuring method to control the combustion process in each burner of a natural gas- or coal-fired power plant for NOx formation for a constant energy production, and for the stability of the combustion. By means of data from the temperature distribution measurements some important parameters concerning NOx formation can be determined. Attention is paid to several active and passive spectroscopic methods to measure temperatures in flames. Passive spectroscopy is considered to be the best measuring method. Concentrations of radicals (CH, CN, NH) and temperature distribution are determined by means of a spectroheliograph and a camera, flame temperatures are measured by means of metal tracers. Experimental measurements carried out in the Flevo plant (EPON) are discussed. 8 figs.

Transformations of inorganic coal constituents in combustion systems

Energy Technology Data Exchange (ETDEWEB)

Helble, J.J. (ed.); Srinivasachar, S.; Wilemski, G.; Boni, A.A. (PSI Technology Co., Andover, MA (United States)); Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M. (Massachusetts Inst. of Tech., Cambridge, MA (United States)); Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L. (Arizona Univ., Tucson, AZ (United States)); Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A. (Kentucky Univ., Lexingt

1992-11-01

The inorganic constituents or ash contained in pulverized coal significantly increase the environmental and economic costs of coal utilization. For example, ash particles produced during combustion may deposit on heat transfer surfaces, decreasing heat transfer rates and increasing maintenance costs. The minimization of particulate emissions often requires the installation of cleanup devices such as electrostatic precipitators, also adding to the expense of coal utilization. Despite these costly problems, a comprehensive assessment of the ash formation and had never been attempted. At the start of this program, it was hypothesized that ash deposition and ash particle emissions both depended upon the size and chemical composition of individual ash particles. Questions such as: What determines the size of individual ash particles What determines their composition Whether or not particles deposit How combustion conditions, including reactor size, affect these processes remained to be answered. In this 6-year multidisciplinary study, these issues were addressed in detail. The ambitious overall goal was the development of a comprehensive model to predict the size and chemical composition distributions of ash produced during pulverized coal combustion. Results are described.

Result of design and test operation of a coal boiler at Hyogo Refinery

Energy Technology Data Exchange (ETDEWEB)

Miura, Yasuhiko; Sato, Noriyuki

1987-05-01

This boiler is the first coal boiler for the oil refineries in Japan (Installed in Oct., 1986 at Idemitsu Petrochemical Co.) Causes for using coal as a fuel are a conversion to less expensive fuel and offering a technical service to the users of coal through the combustion of coal and learning of a handling technique. The type of boiler is Babcock single barrel radiant type and has 150 t/d capacity with single fuel combustion of coal. Auxiliary equipments are a pulverizer, a transportation and storage unit, a denitration unit, a dust collector, a desulfurization unit, and an ash disposal unit. Main considerations in the design are measures for the security of finely pulverized coal, clogging prevention for coal and ash. A test operation revealed 7 % of combustible loss and 160 - 250 ppm of NOx content at a charge inlet of denitration unit. Actual operation exhibited no clogging at the denitration unit of troubles due to scaling. Design for raw materials is to blend 4 imported coals (from Australia and Canada, etc) and 3 Japanese ones. (7 figs, 2 tabs)

Reducing emission of nitrogen oxides during combustion of black coal from the Kuzbass

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Lobov, G.V.; Gedike, I.A.

1983-02-01

Black coal from the Kuzbass used as fuel by the ZapSibTEhTs fossil-fuel power plant is rich in nitrogen: nitrogen content ranges from 2.8% to 3.5%. Under these conditions conventional methods of combustion cause air pollution exceeding permissible levels. A method for combustion of coal dust in stages has been successfully tested at the plant: some of the burners located in the top zone of the furnace (the BKZ-210-140F boiler) are used for air supply. From 16% to 18% of air supplied to the furnace is directed to the upper burners. Use of this system (called tertiary air supply as opposed to the secondary air system) reduced nitrogen oxide emission by 1.5 times (from 0.87 to 0.57 g/m/sup 3/). Position of nozzles used for tertiary air supply in relation to the burners used for supply of coal dust in the tangential shaped furnace is shown in a scheme. The optimum position of tertiary air supply system in relation to burners taking into account corrosion hazards as well as the hazards of reducing combustion efficiency is discussed. Recommendation on furnace design and burner position which prevent efficiency decrease and corrosion hazards are made.

Measurements and simulation for design optimization for low NOx coal-firing system

Energy Technology Data Exchange (ETDEWEB)

E. Bar-Ziv; Y. Yasur; B. Chudnovsky; L. Levin; A. Talanker [Ben-Gurion University of Negev, Beer-Sheva (Israel)

2003-07-01

The information required to design a utility steam generator is the heat balance, fuel analysis and emission. These establish the furnace wall configuration, the heat release rates, and the firing technology. The furnace must be sized for (1) residence time for complete combustion with low NOx, and (2) reduction of flue gas temperature to minimize ash deposition. To meet these, computational fluid dynamics (CFD) of the combustion process in the furnace were performed and proven to be a powerful tool for this purpose. Still, reliable numerical simulations require careful interpretation and comparison with measurements. We report numerical results and measurements for a 575 MW pulverized coal tangential firing boiler of the Hadera power plant of Israel Electric Corporation (IEC). Measured and calculated values were found to be in reasonable agreement. We used the simulations for optimization and investigated temperature distribution, heat fluxes and concentration of chemical species. We optimized both the furnace flue gas temperature entering the convective path and the staged residence time for low NOx. We tested mass flow rates through close-coupled and separate overfire air ports and its arrangement and the coal powder fineness. These parameters can control the mixing rate between the fuel and the oxidizer streams and can affect the most important characteristics of the boiler such as temperature regimes, coal burning rate and nitrogen oxidation/reduction. From this effort, IEC started to improve the boiler performance by replacing the existing typical tangential burners to low NOx firing system to ensure the current regulation requirements of emission pollutions.

Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-01

The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

Directory of Open Access Journals (Sweden)

Jovanović Filip P.

2016-01-01

Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

Burnout synergic or inhibiting effects in combustion assays of coal/sawdust blends

Energy Technology Data Exchange (ETDEWEB)

Ximena Garcia; Ximena Matus; Claudia Ulloa; Alfredo L. Gordon [University of Concepcion, Concepcion (Chile). Dept. of Chemical Engineering

2007-07-01

Characterization of chars and charcoal and combustion assays of coal/ pine sawdust blends were carried on to evaluate the burnout, under conditions similar to those found in pulverized coal combustion. A drop tube furnace (DTF) was used to generate chars from three coals of different rank (Bitsch, a lignite; Lemington, a bituminous HV coal; and LD, a semianthracite) and charcoal from sawdust (S). Burning profiles, as well as morphological and optical characterization of these chars were obtained and discussed. Pulverized samples of pure constituents and sawdust/coal blends (5, 10 and 20%wt of S) were burned in the DTF reactor. Samples of combustion residues were collected for characterization. Depending on blend composition and the rank of the coal being blended, positive and negative deviations with respect to the expected weighted average value of the burnout were measured. This behavior is related both, to the duration of the step by which simultaneous burning of char and charcoal take place, and to the sawdust content in the blend. The optical analysis of combustion residues supports this conclusion. 7 refs., 6 figs., 3 tabs.

The power of Indonesian coal

Energy Technology Data Exchange (ETDEWEB)

Rosiak, T. [Duke/Fluor Daniel (United States)

2003-02-01

The paper presents three Indonesian projects carried out by Duke/Fluor Daniel whose unique construction and operation have demonstrated the versatility and value of coal-fired power generation. These are: the construction of units 7 and 8 of the Paiton Private Power Project, a 1230 MW pulverised coal plant in Paiton, East Java; construction of a coal fired generation plant and transmission system to provide power for the expansion of a copper and gold mine on the island of Papua; and construction of four 28 MW pulverized coal units to provide 'heavy lifting' for a new mine at Batu Hijau on the island of Sumbawa. Coal was found to cost less than diesel for power generation. 2 photos.

Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

Energy Technology Data Exchange (ETDEWEB)

1986-12-01

Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

Effects of moisture release and radiation properties in pulverized fuel combustion

DEFF Research Database (Denmark)

Yin, Chungen

2016-01-01

and impacts via a computational fluid dynamics (CFD) study of a 609 MWe pulverized coal-fired utility boiler. Overall speaking, it is suggested to add the free moisture in the fuel to the primary air stream while lump the bound moisture with volatiles in PF combustion modelling, although different methods.......g., oxy-fuel or air–fuel), account for the variations in CO2 and H2O concentrations in a flame, and include the impacts of other participating gases (e.g., CO and hydrocarbons) needs to be derived for combustion CFD community....

Reducing the emissions of nitrogen oxides when burning Kuznetsk bituminous coals

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1983-02-01

Bituminous coals from the Kuzbass have a high nitrogen content. As a result, emissions of NO/SUB/x from power stations burning these coals frequently exceed the existing Standard. In order to reduce NO/SUB/x emissions tests were carried out using stage-wise combustion, supplying to the burners only part of the air required for complete combustion. The remaining air is supplied via tertiary nozzles situated about 14 m above the burners. As a result of the tests, this method of combustion is recommended for low-sulphur Kuznetsk coals for all sub-critical boilers having dry-bottom furnaces. Extension to boilers with wet-bottom furnaces and to supercritical boilers requires further investigation.

Technology for beneficiation of non-coking coals

Energy Technology Data Exchange (ETDEWEB)

Bose, S.K.

1987-04-01

This article outlines the need for efficient non-coking coal beneficiation plants in India to cope with mass production from opencast coal mines. The existing use of magnetite in heavy medium separation processes is expensive and not very efficient in respect to removing shales from opencast lump coals. Instead a new technique is proposed using a ROMJIG washing plant developed in the Federal Republic of Germany. This provides a very efficient, low cost washing system for the coals and allows the continued integration with the coal blending plants. This simplified technology allows for flexible working hours to meet demand and will allow new developments to continue including fuel slurry pipelines, automated testing of coals and new pulverized boiler fuels.

Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition

International Nuclear Information System (INIS)

Ma, Youfu; Zhang, Hua; Yuan, Yichao; Wang, Zhiyun

2015-01-01

This paper evaluates three lignite-fired OPSB (open pulverizing system boiler) processes, named OPSB-A, OPSB-B and OPSB-C, corresponding to three options of drying agents used for the pulverizing systems. OPSB-B is similar to our previous work [18] on drying agent composition. Performances of the three OPSBs were calculated and compared with a 600 MW lignite-fired boiler as the reference. The results showed that the coal savings of OPSB-A and OPSB-C were 5.41% and 4.06% in comparison with the reference boiler, whereas for OPSB-B, the savings was 2.57%. Accordingly, emissions of each OPSB could be reduced in proportion to the coal savings. Among the three OPSBs, OPSB-C showed the best performance of water recovery from mill-exhausts because it had the highest mill-exhaust water dew point of 73.2 °C, whereas the exhaust dew points of OPSB-A and OPSB-B were 63.9 °C and 70.9 °C, respectively. Both OPSB-C and OPSB-B are beneficial for achieving a high mill-exhaust humidity ratio, which facilitates water recovery from the mill-exhaust, and a low oxygen content in mill-exhaust, which improves the operating safety of the pulverizing systems, whereas OPSB-A is relatively inferior in these respects. The OPSB-C process is recommended for engineering applications because of its favorable overall performances. - Highlights: • Three lignite-fired OPSB processes are analyzed based on a conventional 600 MW boiler. • OPSB-A, OPSB-B and OPSB-C show coal savings of 5.41%, 2.57 and 4.06%, respectively. • All OPSBs have a great advantage of water recovery from the flue gas, especially OPSB-C. • OPSB-C process is recommended in view of its favorable overall performances

Power generation from chemically cleaned coals: do environmental benefits of firing cleaner coal outweigh environmental burden of cleaning?

DEFF Research Database (Denmark)

Ryberg, Morten W.; Owsianiak, Mikolaj; Laurent, Alexis

2015-01-01

Power generation from high-ash coals is a niche technology for power generation, but coal cleaning is deemed necessary to avoid problems associated with low combustion efficiencies and to minimize environmental burdens associated with emissions of pollutants originating from ash. Here, chemical...... beneficiation of coals using acid and alkali–acid leaching procedures is evaluated as a potential coal cleaning technology employing life cycle assessment (LCA). Taking into account the environmental benefits from firing cleaner coal in pulverized coal power plants and the environmental burden of the cleaning...... itself, it is demonstrated that for a wide range of cleaning procedures and types of coal, chemical cleaning generally performs worse than combustion of the raw coals and physical cleaning using dense medium separation. These findings apply for many relevant impact categories, including climate change...

Thermal coal utilization for the ESCAP region

Energy Technology Data Exchange (ETDEWEB)

1982-01-01

A selection of papers is presented originating from talks to coal utilization workshops for the ASEAN region in 1981. The papers cover: planning aspects - economic and technical aspects of coal usage, long term planning for fuel coal needs, planning and coal selection for coal-fired power plants, coal availability and marketing, and economic aspects of coal usage in developing countries; combustion and plant - changing from coal to oil, principles and problems of coal combustion, use of indigenous and imported coals and their effects on plant design, coal pulverizing mills, ash and dust disposal, environmental aspects of coal combustion, industrial sized coal-fired boilers; transport and storage -ocean shipment, coal receival facilities and associated operations, shipping and rail transport, coal handling and transport, environmental issue in the transport and handling of coal, coal preparation and blending; testing and properties - coal types, characterization properties and classification; training power plant operators; the cement industry and coal, the Australian black coal industry.

Nitrogen oxide emissions - one of the most important characteristics of power generating boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (USSR))

1989-05-01

Discusses in some detail optimum locations, equipment and sequence for measuring NO{sub x} emissions and, with specific reference to operational factors and structural features, examines ways to achieve efficient and cost effective reduction in emissions. One method for reducing NO{sub x} concentrations with solid fuel combustion, e.g. Kuznetsk black coal combustion, is to alter the proportion of primary air and the output flow rates of the secondary and primary air. Graph demonstrates the successful result of coarsening the pulverized Ekhibastuz coal burnt in the BKZ-420-140 boiler in the Karaganda TEhTs-3 power plant. Suggested structural measures include modifying burners, two- and three-stage combustion, conversion to solid slag removal or to circulating fluidized bed combustion. Also mentions the need to reduce NO{sub x} emissions in unfavorable weather conditions. Finally suggests converting pulverized coal boilers to burn gas, disconnecting or reducing the load of boilers with low exhaust-gas stacks and increasing the number of boilers with high exhaust-gas stacks to reduce ground level NO{sub x} concentrations. 4 refs.

The future development of the British coal topping cycles

International Nuclear Information System (INIS)

Harrison, J.S.; Dawes, S.G.; Minchener, A.J.

1992-01-01

In the United Kingdom (UK), at present most of the electricity produced from coal is generated using large pulverized fuel boilers with a conventional steam cycle. This technology has been developed over many years and has culminated in a 6 x 660 MWe station at Drax. The design cycle efficiency of such a station is some 40%, lower heating value basis, this limit being due to the nature of the Rankin cycle appropriate for steam turbines without utilization of the lower grade heat as in a combined heat and power (CHP) system. This paper reports that there is an increasing concern regarding the potential environmental impact of fossil-fuel fired systems. In particular, emissions limits are being tightened for particulates, NO x SO 2 . There is also concern over the greenhouse gases such as CO 2 . For existing conventional plant, this has resulted in the retrofitting of low NO x burners coupled in some instances with the introduction of flue gas desulphurization (FGD) equipment. Such modifications lead to significant increases in the capital and operating costs, with loss in cycle efficiency when FGD is fitted. Thus at Drax the efficiency will fall by some 1% to below 39%. These adverse effects have increased the need for alternative coal-fired generation systems which will have higher efficiencies while at the same time improving the environmental impact of the power stations. The environmental debate over the use of fossil fuels for power generation will continue, with continuing public uncertainty especially over the extent and causes of enhanced global warming. The debate will continue against a background of rising power generation demand worldwide, particularly in developing countries. What is clear is that in the absence of long-term, cost effective and technologically proven alternatives to fossil fuels, coal will remain the prime fuel for power generation

Soot, organics and ultrafine ash from air- and oxy-fired coal combustion

Science.gov (United States)

This paper is concerned with determining the effects of oxy-combustion of coal on the composition of the ultrafine fly ash. To this end, a 10 W externally heated entrained flow furnace was modified to allow the combustion of pulverized coal in flames under practically relevant s...

Nitrogen oxide formation as a function of the shape of the flame in an experimental gas burner. Stikstofoxidenvorming als functie van de vlamvorm bij experimentele gasbrander

Energy Technology Data Exchange (ETDEWEB)

Hulshof, H J.M.; Thus, A W

1992-01-01

One of the options to reduce the emission of NO[sub x] from gas-fired or coal-fired power plants is to develop new burners or to improve the control of existing burners. The purpose of this investigation is to develop a measuring method to control the combustion process in each burner of a gas-fired or coal-fired power plant concerning NO[sub x]-emission, a constant energy production and stability of the combustion. A passive spectroscopic measuring method was developed, in which use is made of the light, emitted by the flame. Based on the measured values the NO[sub x]-emissions and the shape of the flame were correlated. From the correlations it appears that flame shape and NO[sub x]-emissions correspond quite well

Analyzing a low NO[sub x] concentric combustion system

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Eremeev, A.V.

1992-05-01

Discusses concentric combustion technology developed by Combustion Engineering, Inc. (USA) to reduce NO[sub x] emissions from pulverized coal-fired boilers. The major innovation consists in arranging existing independent secondary air burners into three pairs of concentric combustion burners. Using high-deflection angle concentric combustion burners, higher oxygen concentration near the boiler walls, reduced erosion and lower probability of slag deposition on the heat shield are achieved. The technology was tested at the 165 MW Valmont power plant and 350 MW Cherokee power plant. Reduction of 55.7% (to 0.294 kg/GJ) in NO[sub x] emissions with a boiler efficiency of 86.35% was achieved. Highest NO[sub x] reduction efficiency was observed at full load (highest tertiary air supply). Burner design, performance, relations of NO[sub x] emissions and tertiary air blast as well as fuel entrainment prior to and after upgrading are given. Methods of reducing slag deposition in boilers are considered. 2 refs.

Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

Energy Technology Data Exchange (ETDEWEB)

Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

1995-11-01

Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

Low NO sub x heavy fuel combustor concept program. Phase 1A: Combustion technology generation coal gas fuels

Science.gov (United States)

Sherlock, T. P.

1982-01-01

Combustion tests of two scaled burners using actual coal gas from a 25 ton/day fluidized bed coal gasifier are described. The two combustor configurations studied were a ceramic lined, staged rich/lean burner and an integral, all metal multiannual swirl burner (MASB). The tests were conducted over a range of temperature and pressures representative of current industrial combustion turbine inlet conditions. Tests on the rich lean burner were conducted at three levels of product gas heating values: 104, 197 and 254 btu/scf. Corresponding levels of NOx emissions were 5, 20 and 70 ppmv. Nitrogen was added to the fuel in the form of ammonia, and conversion efficiencies of fuel nitrogen to NOx were on the order of 4 percent to 12 percent, which is somewhat lower than the 14 percent to 18 percent conversion efficiency when src-2 liquid fuel was used. The MASB was tested only on medium btu gas (220 to 270 btu/scf), and produced approximately 80 ppmv NOx at rated engine conditions. Both burners operated similarly on actual coal gas and erbs fuel, and all heating values tested can be successfully burned in current machines.

Utilization of pulverized fuel ash in Malta

International Nuclear Information System (INIS)

Camilleri, Josette; Sammut, Michael; Montesin, Franco E.

2006-01-01

In Malta all of the waste produced is mixed and deposited at various sites around the island. None of these sites were purpose built, and all of the waste is above groundwater level. The landfills are not engineered and do not contain any measures to collect leachate and gases emanating from the disposal sites. Another waste, which is disposed of in landfills, is pulverized fuel ash (PFA), which is a by-product of coal combustion by the power station. This has been disposed of in landfill, because its use has been precluded due to the radioactivity of the ashes. The aim of this study was to analyze the chemical composition of the pulverized fuel ash and to attempt to utilize it as a cement replacement in normal concrete mixes in the construction industry. The levels of radiation emitted from the ashes were measured by gamma spectrometry. The results of this study revealed that although at early ages cement replacement by PFA resulted in a reduction in compressive strength (P = 0), when compared to the reference concrete at later ages the strengths measured on concrete cores were comparable to the reference concrete (P > 0.05). The utilization of PFA up to 20% cement replacement in concrete did not raise the radioactivity of the concrete. In conclusion, utilization of PFA in the construction industry would be a better way of disposing of the ashes rather than controlling the leachate and any radioactivity emitted by the landfilled ashes

Advanced technique for computing fuel combustion properties in pulverized-fuel fired boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (Russian Federation))

1992-03-01

Reviews foreign technical reports on advanced techniques for computing fuel combustion properties in pulverized-fuel fired boilers and analyzes a technique developed by Combustion Engineering, Inc. (USA). Characteristics of 25 fuel types, including 19 grades of coal, are listed along with a diagram of an installation with a drop tube furnace. Characteristics include burn-out intensity curves obtained using thermogravimetric analysis for high-volatile bituminous, semi-bituminous and coking coal. The patented LFP-SKM mathematical model is used to model combustion of a particular fuel under given conditions. The model allows for fuel particle size, air surplus, load, flame height, and portion of air supplied as tertiary blast. Good agreement between computational and experimental data was observed. The method is employed in designing new boilers as well as converting operating boilers to alternative types of fuel. 3 refs.

Pulverizing Portraits

DEFF Research Database (Denmark)

Elias, Camelia

Pulverizing Portraits provides the first book-length study of contemporary American poet Lynn Emanuel. Emanuel's poetry is significant because it situates itself in relation to current debates about the state of poetry, creative writing in the academia, and the importance of drawing on interdisci......Pulverizing Portraits provides the first book-length study of contemporary American poet Lynn Emanuel. Emanuel's poetry is significant because it situates itself in relation to current debates about the state of poetry, creative writing in the academia, and the importance of drawing...... been increasingly concerned with poetry as a tool for cultural criticism which constantly redefines our poetic discourse. Elias traces the power of Emanuel's writing and looks at her subtleties in combining intrinsic and formal constraints in poetry with extrinsic and socio-historical methodologies...

Burnout of pulverized biomass particles in large scale boiler – Single particle model approach

DEFF Research Database (Denmark)

Saastamoinen, Jaakko; Aho, Martti; Moilanen, Antero

2010-01-01

the particle combustion model is coupled with one-dimensional equation of motion of the particle, is applied for the calculation of the burnout in the boiler. The particle size of biomass can be much larger than that of coal to reach complete burnout due to lower density and greater reactivity. The burner...... location and the trajectories of the particles might be optimised to maximise the residence time and burnout....

CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

International Nuclear Information System (INIS)

Fadhil, S S A; Hasini, H; Shuaib, N H

2013-01-01

This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

Combustion of producer gas from gasification of south Sumatera lignite coal using CFD simulation

Directory of Open Access Journals (Sweden)

Vidian Fajri

2017-01-01

Full Text Available The production of gasses from lignite coal gasification is one of alternative fuel for the boiler or gas turbine. The prediction of temperature distribution inside the burner is important for the application and optimization of the producer gas. This research aims to provide the information about the influence of excess air on the temperature distribution and combustion product in the non-premixed burner. The process was carried out using producer gas from lignite coal gasification of BA 59 was produced by the updraft gasifier which is located on Energy Conversion Laboratory Mechanical Engineering Department Universitas Sriwijaya. The excess air used in the combustion process were respectively 10%, 30% and 50%. CFD Simulations was performed in this work using two-dimensional model of the burner. The result of the simulation showed an increase of excess air, a reduction in the gas burner temperature and the composition of gas (carbon dioxide, nitric oxide and water vapor.

High pressure MHD coal combustors investigation, phase 2

Science.gov (United States)

Iwata, H.; Hamberg, R.

1981-05-01

A high pressure MHD coal combustor was investigated. The purpose was to acquire basic design and support engineering data through systematic combustion experiments at the 10 and 20 thermal megawatt size and to design a 50 MW/sub t/ combustor. This combustor is to produce an electrically conductive plasma generated by the direct combustion of pulverized coal with hot oxygen enriched vitiated air that is seeded with potassium carbonate. Vitiated air and oxygen are used as the oxidizer, however, preheated air will ultimately be used as the oxidizer in coal fired MHD combustors.

A collaborative project on the effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

Energy Technology Data Exchange (ETDEWEB)

Tilley, H.A.; O`Connor, M.; Stephenson, P.L.; Whitehouse, M.; Richards, D.G.; Hesselmann, G.; MacPhail, J.; Lockwood, F.C.; Williamson, J.; Williams, A.; Pourkashanian, M. [ETSU, Harwell (United Kingdom)

1998-12-01

This paper describes a UK Department of Trade and Industry-supported collaborative project entitled `The Effects of Coal Quality on Emission of Oxides of Nitrogen (NO{sub x}) and Carbon Burnout in Pulverised Coal-fired Utility Boilers`. The project involved extensive collaboration between the UK power generators, boiler and burner manufacturers and research groups in both industry and academia, together with several of the world`s leading computational fluid dynamics (CFD) `software houses`. The prime objectives of the project were to assess the relationship between NO{sub x} emissions and carbon burnout and to develop and validate predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon-in-ash. Results showed good correlations for NO{sub x} and carbon burnout when comparing data from full-scale and large-scale rig trials. Laboratory-scale tests were found to be useful but the influence of burner aerodynamics was more difficult to quantify. Modelling showed that predicted NO{sub x} emissions were encouragingly close to measured emissions but predicting carbon burnout was less successful. 24 refs., 4 figs., 6 tabs.

DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

International Nuclear Information System (INIS)

Larry G. Felix; P. Vann Bush

2002-01-01

This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. Two additional biomass co-firing test burns were conducted during this quarter. In the first test (Test 10), up to 20% by weight dry hardwood sawdust and switchgrass was compiled with Galatia coal and injected through the dual-register burner. Galatia coal is a medium-sulfur Illinois Basin coal ((approx)1.0% S). The dual-register burner is a generic low-NO(sub x) burner that incorporates two independent wind boxes. In the second test (Test 11), regular ((approx)70% passing 200 mesh) and finely ground ((approx)90% passing 200 mesh) Pratt Seam coal was injected through the single-register burner to determine if coal grind affects NO(sub x) and unburned carbon emissions. The results of these tests are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO(sub x) emissions and unburned carbon levels in the furnace exhaust. No additional results of CFD modeling have been received as delivery of the Configurable Fireside Simulator is expected during the next quarter. Preparations are under way for continued pilot-scale combustion experiments with the single-register burner and a low-volatility bituminous coal. Some delays have been experienced in the acquisition and processing of biomass. Finally, a project review was held at the offices of Southern Research in Birmingham, on February 27, 2002

Reduction in nitrogen oxide emissions by boiler construction companies in the USA

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1989-11-01

Explains that in the USA greater emphasis is placed on reducing pollutant emissions by altering the combustion process than by cleaning flue gases. Results of a joint USA/FRG program show that NO{sub x} concentrations may vary greatly according to the type of slag removal (solid or liquid) and the location and type of burners used. Examines variants and demonstrates that the most effective method of reducing NO{sub x} emissions from large-scale pulverized-coal fired boilers is three-stage combustion used in conjunction with a flue gas cleaning method such as selective catalytic reduction (cyclone burners). Trials found that this method results in a 60% drop in NO{sub x} emissions and, if limestone is added to the tertiary air, a 20% drop in SO{sub 2}. Best results from an economic aspect were achieved when gas was burned in the extra burners. 6 refs.

40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

Science.gov (United States)

2010-07-01

... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant Unit...

Process to improve combustion and coalescing characteristics of coal pellets

Energy Technology Data Exchange (ETDEWEB)

Ban, T.E.; Marlowe, W.H.

1980-10-23

Baking types of coal, which occur mainly in the Midwestern States of the USA, tend to form solid layers when heated to remove tar. In order to prevent this, it is proposed to pulverize the coal, to form small pellets and to coat these pellets. A suitable coating material mentioned here is sodium carbonate. Variants of the coating process are given. The coated pellets are heated.

Brayton Point coal conversion project (NEPCO)

Energy Technology Data Exchange (ETDEWEB)

Sullivan, W.F. Jr.

1982-05-01

The New England Power Company (NEPCO) recently converted Brayton Point Power Station Units 1, 2, and 3 from oil to coal. The coal conversion project is the largest coal conversion project in the nation to date. Stone and Webster Engineering Corporation (SWEC) was hired as the engineer/constructor for the project. Units 1 and 2 are 250-MW Combustion Engineering boilers, and Unit 3 is a 650-MW Babcock and Wilcox boiler. All three units were originally designed to burn pulverized coal but were converted to oil during the years of low oil prices. Studies performed by NEPCO and SWEC indicated that the areas discussed in the following paragraphs required upgrading before the units could efficiently burn coal and meet Federal and State environmental requirements. All units have been converted and are operating. This paper discusses design modifications required to burn coal, startup, and initial operating problems, and solutions.

Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

Data.gov (United States)

U.S. Environmental Protection Agency — Pulverized bituminous coal was burned in a 10W externally heated entrained flow furnace under air-combustion and three oxy-combustion inlet oxygen conditions (28,...

High conversion burner type reactor

International Nuclear Information System (INIS)

Higuchi, Shin-ichi; Kawashima, Masatoshi

1987-01-01

Purpose: To simply and easily dismantle and reassemble densified fuel assemblies taken out of a high conversion ratio area thereby improve the neutron and fuel economy. Constitution: The burner portion for the purpose of fuel combustion is divided into a first burner region in adjacent with the high conversion ratio area at the center of the reactor core, and a second burner region formed to the outer circumference thereof and two types of fuels are charged therein. Densified fuel assemblies charged in the high conversion ratio area are separatably formed as fuel assemblies for use in the two types of burners. In this way, dense fuel assembly is separated into two types of fuel assemblies for use in burner of different number and arranging density of fuel elements which can be directly charged to the burner portion and facilitate the dismantling and reassembling of the fuel assemblies. Further, since the two types of fuel assemblies are charged in the burner portion, utilization factor for the neutron fuels can be improved. (Kamimura, M.)

Overview of current and future - clean coal technologies

International Nuclear Information System (INIS)

Darthenay, A.

1995-01-01

A new generation of advanced coal technology, environmentally cleaner and in many cases more efficient, has been developed: flue gas treatment of pulverized coal combustion, circulating fluidized bed (CFB), integrated gasification with combined cycle (IGCC) and pressurized fluidized bed combustion (PFBC). These techniques are described, giving a balance of their references and of the steps which are still to be got over in order to have industrial processes applicable to large size power plants. 4 tabs

A MACHINE FOR PULVERIZING AND SIFTING GARI MASH

African Journals Online (AJOL)

Dr Obe

O.75kw electric motor. Fig. 2.Photograph of prototype gari pulverizing/sifting machine. A Side view of the Prototype Gari mash Pulverize/sifting machine. 1. Vee-belt drives; 2. Head pulley; 3 belt conveyor; 4, cake breaker, 5. tail pulley; 6. lump or cake of' gari mash;7hopper; 8pulverizing roller; 9. Side gaurds; 10.brush 11.

A model of the enhancement of coal combustion using high intensity acoustic fields

International Nuclear Information System (INIS)

Yavuzkurt, S.; Ha, M.Y.; Koopmann, G.H.; Scaroni, A.

1989-01-01

In this paper a model for the enhancement of coal combustion in the presence of high intensity acoustics is developed. A high intensity acoustic field induces an oscillating velocity over pulverized coal particles otherwise entrained in the main gas stream, resulting in increased heat and mass transfer. The augmented heat and mass transfer coefficients, expressed as space- and time-averaged Nusselt and Sherwood numbers for the oscillating flow, were implemented in an existing computer code (PCGC-2) capable of predicting various aspects of pulverized coal combustion and gasification. Increases in the Nusselt and Sherwood numbers of about 45, 60 and 82.5% at sound pressure levels of 160, 165, and 170 dB for 100 μm coal particles were obtained due to increases in the acoustic slop velocity associated with the increased sound pressure levels. The main effect of the acoustic field was observed during the char combustion phase in a diffusionally controlled situation. A decrease in the char burnout length (time) of 15.7% at 160 dB and 30.2% at 170 dB was obtained compared to the case with no sound for the 100 μm coal particles

The development of clean coal technology is the main way to control of atmospheric pollution in China

Energy Technology Data Exchange (ETDEWEB)

Wu Lixin; Xu Hong [Clean Coal Engineering & Research Center of Coal Industry (China)

1999-11-01

Atmospheric pollution in China and its causes are analysed. Power stations, industrial boilers and kilns and domestic coal combustion are the main pollution sources. Clean coal technologies are urgently needed. Main clean coal technologies which can improve the present situation of industrial coal combustion are coal cleaning, blending and briquetting; boiler retrofitting; advanced technologies to improve combustion efficiency and reduce pollution - fluidized bed combustion and pulverized coal desulfurization; and advanced desulfurization and dedusting technologies and equipment.

ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

2002-12-30

ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further

Life Cycle Assessment of Coal-fired Power Production

Energy Technology Data Exchange (ETDEWEB)

Spath, P. L.; Mann, M. K.; Kerr, D. R.

1999-09-01

Coal has the largest share of utility power generation in the US, accounting for approximately 56% of all utility-produced electricity (US DOE, 1998). Therefore, understanding the environmental implications of producing electricity from coal is an important component of any plan to reduce total emissions and resource consumption. A life cycle assessment (LCA) on the production of electricity from coal was performed in order to examine the environmental aspects of current and future pulverized coal boiler systems. Three systems were examined: (1) a plant that represents the average emissions and efficiency of currently operating coal-fired power plants in the US (this tells us about the status quo), (2) a new coal-fired power plant that meets the New Source Performance Standards (NSPS), and (3) a highly advanced coal-fired power plant utilizing a low emission boiler system (LEBS).

Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; O2/CO2 combustion technology; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu (sanso nensho gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

For the purpose of developing combustion systems in which environmental pollutants are less emitted from coal-fired boilers, conducted in fiscal 1994 were a study of load followability of oxygen producing equipment, and element and basic tests on oxygen combustion systems. Dynamic simulations were made to confirm load followability of low-purity oxygen producing equipment. Further, a test was made on starting time of oxygen producing equipment. As a result of the simulation, favorable load followability was confirmed except for some of the process. The width of variation of the product oxygen purity was {plus_minus} 0.7% at maximum. In the element test on oxygen combustion systems, an experiment on the oxygen combustion using pulverized coal was conducted to study heat collection characteristics of furnace and response to multi-kind of coal. A study of balance of S content, experiments on characteristics of crushing/transporting pulverized coal, etc. were added. There were seen no peculiar differences in CO2 transport and air transport. 216 figs., 31 tabs.

Coal liquefaction in an inorganic-organic medium. [DOE patent application

Science.gov (United States)

Vermeulen, T.; Grens, E.A. II; Holten, R.R.

Improved process for liquefaction of coal by contacting pulverized coal in an inorganic-organic medium solvent system containing a ZnCl/sub 2/ catalyst, a polar solvent with the structure RX where X is one of the elements O, N, S, or P, and R is hydrogen or a lower hydrocarbon radical; the solvent system can contain a hydrogen donor solvent (and must when RX is water) which is immiscible in the ZnCl/sub 2/ and is a hydroaromatic hydrocarbon selected from tetralin, dihydrophenanthrene, dihydroanthracene or a hydrogenated coal derived hydroaromatic hydrocarbon distillate fraction.

FY 2000 report on the basic survey to promote Joint Implementation, etc. Environmental improvement and energy conservation measures in Pakistan Steel, a state-run enterprise in Pakistan; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Pakistan koku kokuei Pakistan Steel ni okeru kankyo kaizen sho energy taisaku

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

For the state-run plant of Pakistan Steel in Pakistan, an investigational study was conducted on energy conservation and reduction in greenhouse effect gas emission. In the project, energy conservation technology on the following was tried to be introduced: coke oven coal moisture control (CMC) equipment, sintering cooler waste heat recovery equipment, blast furnace hot stove waste heat recovery equipment, blast furnace pulverized coal injection (PCI) equipment, blast furnace top pressure recovery turbine (TRT) equipment, and hot strip mill heating furnace regenerative type burner equipment. Further, in the project on environmental improvement, studies were made on coke oven environmental improvement and blast furnace cast house dust collection. The results of the study indicated that economical effects of the energy conservation project were considered as low because the unit price of energy of Pakistan Steel is low. However, substitution of the low-priced domestic coal for the imported coal has a good effect, and energy conservation in the TRT power generation and by the regenerative type burner produces a highly economical effect. Therefore, Pakistan Steel also agrees to positively promote the project. Moreover, concerning the environmental improvement project, it was considered that the necessity of the project is high in the relation of the coke oven aimed at reducing emissions of toxic substances. (NEDO)

Coal-fired power plants and the causes of high temperature corrosion

Energy Technology Data Exchange (ETDEWEB)

Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

1996-12-01

The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

Combustion behaviors and kinetics of sewage sludge blended with pulverized coal: With and without catalysts.

Science.gov (United States)

Wang, Zhiqiang; Hong, Chen; Xing, Yi; Li, Yifei; Feng, Lihui; Jia, Mengmeng

2018-04-01

The combustion behaviors of sewage sludge (SS), pulverized coal (PC), and their blends were studied using a thermogravimetric analyzer. The effect of the mass ratio of SS to PC on the co-combustion characteristics was analyzed. The experiments showed that the ignition performance of the blends improved significantly as the mass percentage of SS increased, but its combustion intensity decreased. The burnout temperature (T b ) and comprehensive combustibility index (S) of the blends were almost unchanged when the mass percentage of SS was less than 10%. However, a high mass percentage of SS (>10%) resulted in a great increase in T b and a notable decrease in S. Subsequently, the effects of different catalysts (CaO, CeO 2 , MnO 2 , and Fe 2 O 3 ) on the combustion characteristics and activation energy of the SS/PC blend were investigated. The four catalysts promoted the release and combustion of volatile matters in the blended fuels and shifted their combustion profiles to a low temperature. In addition, their peak separating tendencies were obvious at 350-550 C, resulting in high peak widths. All the catalysts improved combustion activity of the blended fuel and accelerated fixed carbon combustion, which decreased the ignition temperature and burnout temperature of the fuels. CeO 2 had the best catalytic effects in terms of the comprehensive combustion performance and activation energy, followed closely by Fe 2 O 3 . However, the rare-earth compounds are expensive to be applied in the catalytic combustion process of SS/PC blend at present. Based on both catalytic effects and economy, Fe 2 O 3 was potentially an optimal option for catalytic combustion among the tested catalysts. Copyright © 2018 Elsevier Ltd. All rights reserved.

Identification and quantification of priority species from coal combustion

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Zheng, L.; Hlavacek, T. [Canada Centre for Mineral and Energy Technology, Ottawa, ON (Canada). Energy Research Laboratories

1996-07-01

The objective is to quantify and characterize emissions from pulverized coal combustion of seven coals and the circulating fluidized bed combustion of four coals. The species of particular interest are sulphur, nitrogen, chlorine, arsenic, mercury, lead, cadmium, potassium, and sodium. The Facility for Analysis of Chemical Thermodynamics (F{asterisk}A{asterisk}C{asterisk}T) method is used to predict type and amount of priority species. Prediction is made for combustion with and without the presence of limestone. The results show that the combustion technology used influences the amount of priority species emitted. 16 tabs., 3 apps.

γ-ray activity in bituminous, subbituminous and lignite coals

International Nuclear Information System (INIS)

Barber, D.E.; Giorgio, H.R.

1977-01-01

Specimens of three different types of coal from four different geographical locations (Montana, North Dakota, Illinois and Pennsylvania) were examined by γ-ray spectrometry. Some samples were ashed in a muffle furnace. Other samples included pulverized coal, slag and fly ash from an electric power generating station. Activity from the 232 Th and 238 U series was present in all samples. Activity varied widely depending upon the source of the coal. The results indicate a need for additional examination of activity in coal to: (1) establish more precisely the relative environmental impact of coal-fired power stations compared with nuclear ones, (2) indicate the degree of sophistication required in environmental surveillance programs involving areas where both nuclear and coal-fired power stations are operational, and (3) determine the occupational exposure risks in mining operations. (author)

Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

Directory of Open Access Journals (Sweden)

Maria de Lourdes Ilha Gomes

2006-03-01

Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

Burners and combustion apparatus for carbon nanomaterial production

Science.gov (United States)

Alford, J. Michael; Diener, Michael D; Nabity, James; Karpuk, Michael

2013-02-05

The invention provides improved burners, combustion apparatus, and methods for carbon nanomaterial production. The burners of the invention provide sooting flames of fuel and oxidizing gases. The condensable products of combustion produced by the burners of this invention produce carbon nanomaterials including without limitation, soot, fullerenic soot, and fullerenes. The burners of the invention do not require premixing of the fuel and oxidizing gases and are suitable for use with low vapor pressure fuels such as those containing substantial amounts of polyaromatic hydrocarbons. The burners of the invention can operate with a hot (e.g., uncooled) burner surface and require little, if any, cooling or other forms of heat sinking. The burners of the invention comprise one or more refractory elements forming the outlet of the burner at which a flame can be established. The burners of the invention provide for improved flame stability, can be employed with a wider range of fuel/oxidizer (e.g., air) ratios and a wider range of gas velocities, and are generally more efficient than burners using water-cooled metal burner plates. The burners of the invention can also be operated to reduce the formation of undesirable soot deposits on the burner and on surfaces downstream of the burner.

Investigation of the submodels for combustion; Polton osamallien kaeytettaevyys

Energy Technology Data Exchange (ETDEWEB)

Kjaeldman, L.; Huttunen, M.; Kyttaelae, J. [VTT Energy, Espoo (Finland)

1997-10-01

The capability for numerical analysis of flow, combustion and heat transfer in furnaces has been developed by improving the knowledge of the sensitivity of computed results on submodels recently implemented to the computational environment Ardemus owned by VTT Energy and Imatran Voima Oy. The submodels studied include models for combustion of gaseous (pyrolysed) fuel and for nitric oxide. The cases investigated included a gas flame and pulverized coal and peat combustion in single burner furnaces. The effect of grid refinement on the results was investigated for a corner fired power station furnace. (orig.)

Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

International Nuclear Information System (INIS)

Anon.

1982-01-01

A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

Exergetic analysis of a steam power plant using coal and rice straw in a co-firing process

Energy Technology Data Exchange (ETDEWEB)

Restrepo, Alvaro; Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Dept. of Mechanical Engineering, Florianopolis, SC (Brazil)], e-mails: arestrep@labcet.ufsc.br, miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia S.A., Capivari de Baixo, SC (Brazil). U.O. Usina Termeletrica Jorge Lacerda C.], e-mail: marcelob@tractebelenergia.com.br

2010-07-01

This paper presents an exergetic analysis concerning an existing 50 M We steam power plant, which operates with pulverized coal from Santa Catarina- Brazil. In this power plant, a co-firing rice straw is proposed, replacing up to 10% of the pulverized coal in energy basis required for the boiler. Rice straw has been widely regarded as an important source for bio-ethanol, animal feedstock and organic chemicals. The use of rice straw as energy source for electricity generation in a co-firing process with low rank coal represents a new application as well as a new challenge to overcome. Considering both scenarios, the change in the second law efficiency, exergy destruction, influence of the auxiliary equipment and the greenhouse gases emissions such as CO{sub 2} and SO{sub 2} were considered for analysis. (author)

Transformations of inorganic coal constituents in combustion systems. Volume 1, sections 1--5: Final report

Energy Technology Data Exchange (ETDEWEB)

Helble, J.J. [ed.; Srinivasachar, S.; Wilemski, G.; Boni, A.A. [PSI Technology Co., Andover, MA (United States); Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M. [Massachusetts Inst. of Tech., Cambridge, MA (United States); Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L. [Arizona Univ., Tucson, AZ (United States); Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A. [Kentucky Univ., Lexington, KY (United States)

1992-11-01

The inorganic constituents or ash contained in pulverized coal significantly increase the environmental and economic costs of coal utilization. For example, ash particles produced during combustion may deposit on heat transfer surfaces, decreasing heat transfer rates and increasing maintenance costs. The minimization of particulate emissions often requires the installation of cleanup devices such as electrostatic precipitators, also adding to the expense of coal utilization. Despite these costly problems, a comprehensive assessment of the ash formation and had never been attempted. At the start of this program, it was hypothesized that ash deposition and ash particle emissions both depended upon the size and chemical composition of individual ash particles. Questions such as: What determines the size of individual ash particles? What determines their composition? Whether or not particles deposit? How combustion conditions, including reactor size, affect these processes? remained to be answered. In this 6-year multidisciplinary study, these issues were addressed in detail. The ambitious overall goal was the development of a comprehensive model to predict the size and chemical composition distributions of ash produced during pulverized coal combustion. Results are described.

Coal - 96

International Nuclear Information System (INIS)

Sparre, C.

1996-09-01

The report deals mainly with coal consumption, but also gives some information about technology, environmental aspects and markets. Data have been collected by questionnaires or via telephone. The use of steam coal for heating was 0.8 Mtons (down 20% from 1994). Cogeneration plants were the main users. Taxes and environmental reasons cause a reduction of the coal use that will probably continue the next years. Use of steam coal in industry has been constant at a level of 0.7 Mtons. The import of metallurgical coal rests constant at a level of 1.6 Mtons. 1.2 Mtons of coke was produced, and 0.3 Mtons imported. The PFBC-plant at Vaertan, Stockholm used 0.13 Mtons of coal, while some coal fired power plants have been converted to peat and wood fuels. The average price of steam coal imported to Sweden in 1995 was 333 SEK/ton, 6% higher than in 1994. The contract prices for delivery 1996 are about the same as at the end of 1995. All cogeneration plants have some sort of SO 2 removal system, mostly wet-dry. The largest plant, at Vaesteraas, has recently invested in a SCR system for NO x removal. Most other plants are using low NO x burners or SNCR systems, based on ammonia or urea, which reduce the emissions 50 - 70%. Some statistic about the world coal market is also given in the report

Radial lean direct injection burner

Science.gov (United States)

Khan, Abdul Rafey; Kraemer, Gilbert Otto; Stevenson, Christian Xavier

2012-09-04

A burner for use in a gas turbine engine includes a burner tube having an inlet end and an outlet end; a plurality of air passages extending axially in the burner tube configured to convey air flows from the inlet end to the outlet end; a plurality of fuel passages extending axially along the burner tube and spaced around the plurality of air passage configured to convey fuel from the inlet end to the outlet end; and a radial air swirler provided at the outlet end configured to direct the air flows radially toward the outlet end and impart swirl to the air flows. The radial air swirler includes a plurality of vanes to direct and swirl the air flows and an end plate. The end plate includes a plurality of fuel injection holes to inject the fuel radially into the swirling air flows. A method of mixing air and fuel in a burner of a gas turbine is also provided. The burner includes a burner tube including an inlet end, an outlet end, a plurality of axial air passages, and a plurality of axial fuel passages. The method includes introducing an air flow into the air passages at the inlet end; introducing a fuel into fuel passages; swirling the air flow at the outlet end; and radially injecting the fuel into the swirling air flow.

Increasing coal-fired power generation efficiency to reduce electric cost and environmental emissions

International Nuclear Information System (INIS)

Torrens, I.M.; Stenzel, W.C.

1997-01-01

New generating capacity required globally between 1993 and 2010 is estimated to be around 1500 GW, of which some two-thirds will be outside the OECD, and some 40 % in the Asian non-OECD countries. Coal is likely to account for a substantial fraction of this new generation. Today's state-of-the-art supercritical coal-fired power plant has a conversion efficiency of some 42-45 %. The capital cost increase associated with the supercritical or ultra-supercritical pulverized coal power plant compared to a conventional subcritical plant is small to negligible. The increased efficiency associated with the supercritical plant leads to an actual reduction in the total cost of electricity generated in cents/kWh, relative to a conventional plant. Despite this, the power sector continues to build subcritical plants and has no near term plans to increase the efficiency of power plants in the projects it is developing. Advanced clean coal technologies such as integrated gasification combined cycle and pressurized fluidized bed combustion will be selected for independent power projects only in very specific circumstances. Advanced clean coal plants can be operated reliably and with superior performance, and specifically that their present estimated capital costs can be reduced substantially to a point where they are competitive with state-of-the-art pulverized coal technologies. (R.P.)

Anatomy of an upgraded pulverized coal facility: Combustion modification through flue gas scrubbing

Energy Technology Data Exchange (ETDEWEB)

Watts, J.U. [Dept. of Energy, Pittsburgh, PA (United States). Federal Energy Technology Center; Savichky, W.J.; O`Dea, D.T. [New York State Electric and Gas Corp., Binghamton, NY (United States)

1997-12-31

Regeneration is a biological term for formation or creating anew. In the case of Milliken station, a species of steam generation (Tangentus coali) regeneration refers to refitting critical systems with the latest technological advances to reduce emissions while maintaining or improving performance. The plant has undergone a series of operations which provided anatomical changes as well as a face lift. Each of the two units were place in suspended animation (outage) to allow these changes to be made. The paper describes the project which includes retrofitting combustion systems, pulverizers, boiler liners, scrubbers, and control room. This retrofit is meant to increase thermal efficiency while reducing the formation of nitrogen oxides.

Coal-water fuels - a clean coal solution for Eastern Europe

International Nuclear Information System (INIS)

Ljubicic, B.; Willson, W.; Bukurov, Z.; Cvijanovic, P.; Stajner, K.; Popovic, R.

1993-01-01

Eastern Europe currently faces great economic and environmental problems. Among these problems is energy provision. Coal reserves are large but cause pollution while oil and gas need to be used for export. Formal 'clean coal technologies' are simply too expensive to be implemented on a large scale in the current economic crisis. The promised western investment and technological help has simply not taken place, western Europe must help eastern Europe with coal technology. The cheapest such technology is coal-water fuel slurry. It can substitute for oil, but research has not been carried out because of low oil prices. Coal-water fuel is one of the best methods of exploiting low rank coal. Many eastern European low rank coals have a low sulfur content, and thus make a good basis for a clean fuel. Italy and Russia are involved in such a venture, the slurry being transported in a pipeline. This technology would enable Russia to exploit Arctic coal reserves, thus freeing oil and gas for export. In Serbia the exploitation of sub-Danube lignite deposits with dredging mining produced a slurry. This led to the use and development of hot water drying, which enabled the removal of many of the salts which cause problems in pulverized fuel combustion. The system is economic, the fuel safer to transport then oil, either by rail or in pipelines. Many eastern European oil facilities could switch. 24 refs

LOW NOX BURNER DEVELOPMENT

Energy Technology Data Exchange (ETDEWEB)

KRISHNA,C.R.; BUTCHER,T.

2004-09-30

The objective of the task is to develop concepts for ultra low NOx burners. One approach that has been tested previously uses internal recirculation of hot gases and the objective was to how to implement variable recirculation rates during burner operation. The second approach was to use fuel oil aerosolization (vaporization) and combustion in a porous medium in a manner similar to gas-fired radiant burners. This task is trying the second approach with the use of a somewhat novel, prototype system for aerosolization of the liquid fuel.

Characteristics of carbonized sludge for co-combustion in pulverized coal power plants

International Nuclear Information System (INIS)

Park, Sang-Woo; Jang, Cheol-Hyeon

2011-01-01

Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500 deg. C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal.

Exploring evaluation to influence the quality of pulverized coal fly ash. Co-firing of biomass in a pulverized coal plant or mixing of biomass ashes with pulverized coal fly ash; Verkennende evaluatie kwaliteitsbeinvloeding poederkoolvliegas. Bijstoken van biomassa in een poederkoolcentrale of bijmenging van biomassa-assen met poederkoolvliegas

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H.A.; Cnubben, P.A.J.P [ECN Schoon Fossiel, Petten (Netherlands)

2000-08-01

In this literature survey the consequences of co-firing of biomass and mixing of biomass ash with coal fly ash on the coal fly ash quality is evaluated. Biomass ash considered in this context is produced by gasification, pyrolysis or combustion in a fluidized bed. The irregular shape of biomass ash obtained from gasification, pyrolysis or combustion has a negative influence on the water demand in concrete applications of the coal fly ash resulting from mixing biomass ash and coal fly ash. In case of co-firing, high concentrations of elements capable of lowering the ash melting point (e.g., Ca and Mg) may lead to more ash agglomeration. This leads to a less favourable particle size distribution of the coal fly ash, which has a negative impact on the water demand in cement bound applications. Gasification, pyrolysis and combustion may lead to significant unburnt carbon levels (>10%). The unburnt carbon generally absorbs water and thus has a negative influence on the water demand in cement-bound applications. The contribution of biomass ash to the composition of coal fly ash will not be significantly different, whether the biomass is co-fired or whether the biomass ash is mixed off-line with coal fly ash. The limit values for Cl, SO4 and soluble salts can form a limitation for the use of coal fly ash containing biomass for cement-bound applications. As side effects of biomass co-firing, the level of constituents such as Na, K, Ca and Mg may lead to slagging and fouling of the boiler. In addition, a higher emission of flue gas contaminants As, Hg, F, Cl and Br may be anticipated in case more contaminated biomass streams are applied. This may also lead to a higher contamination level of gypsum produced from flue gas cleaning residues. Relatively clean biomass streams (clean wood, cacao shells, etc.) will hardly lead to critical levels of elements from a leaching point of view. More contaminated streams, such as sewage sludge, used and preserved wood, petcoke and RDF

METHANE de-NOX for Utility PC Boilers

Energy Technology Data Exchange (ETDEWEB)

Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

2005-09-30

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler

Energy Technology Data Exchange (ETDEWEB)

Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering

2013-07-01

The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.

Preventing performance drops of coal mills due to high moisture content

DEFF Research Database (Denmark)

Odgaard, Peter Fogh; Stoustrup, Jakob; Mataji, B.

2007-01-01

Coal mills pulverize and dry the coal dust before it is blown into the furnace in coal-fired power plants. The coal mills can only deliver the requested coal flow if certain conditions are fulfilled. These are normally considered as constraints on individual variables. However, combinations of more...... than one variable might cause problems even though these individually variables are in an acceptable region. This paper deals with such a problem. The combination of a high load of the power plant, a large load change and high moisture content in the coal, can force the coal mill into a state where...... coal is accumulated instead of being blown into the furnace. This paper suggests a simple method for preventing the accumulation of the coal in the mill, by limiting the requested coal flow considering the coal moisture content and the temperature outside the mill.  ...

Measurement and modeling of advanced coal conversion processes, Volume II

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G. [and others

1993-06-01

A two dimensional, steady-state model for describing a variety of reactive and nonreactive flows, including pulverized coal combustion and gasification, is presented. The model, referred to as 93-PCGC-2 is applicable to cylindrical, axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using a discrete ordinates method. The particle phase is modeled in a lagrangian framework, such that mean paths of particle groups are followed. A new coal-general devolatilization submodel (FG-DVC) with coal swelling and char reactivity submodels has been added.

Comprehensive report to Congress Clean Coal Technology Program

International Nuclear Information System (INIS)

1992-06-01

This project will provide a full-scale demonstration of Micronized Coal Reburn (MCR) technology for the control of NO x on a wall-fired steam generator. This demonstration is expected to reduce NO x emissions by 50 to 60%. Micronized coal is coal that has been very finely pulverized (80% less than 325 mesh). This micronized coal, which may comprise up to 30% of the total fuel fired in the furnace, is fired high in the furnace in a fuel-rich reburn zone at a stoichiometry of 0.8. Above the reburn zone, overfire air is injected into the burnout zone at high velocity for good mixing to ensure complete combustion. Overall excess air is 15%. MCR technology reduces NO x emissions with minimal furnace modifications, and the improved burning characteristics of micronized coal enhance boiler performance

Characteristics of carbonized sludge for co-combustion in pulverized coal power plants.

Science.gov (United States)

Park, Sang-Woo; Jang, Cheol-Hyeon

2011-03-01

Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500°C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal. Copyright © 2010 Elsevier Ltd. All rights reserved.

Oxygen-Fired CO{sub 2} Recycle for Application to Direct CO{sub 2} Capture form Coal-Fired Power Plants

Energy Technology Data Exchange (ETDEWEB)

Thomas Gale

2010-09-26

The Southern Research/Southern Company 1 MWth Pilot-Scale Coal-Fired Test Facility was successfully retrofit to fire in either the traditional air-fired mode or with 100% oxygen and recycled flue gas, with a fully integrated feedback and control system, including oxygen and recycled flue gas modulation during startup, transfer, and shutdown, safety and operational interlocks, and data acquisition. A MAXON Staged Oxygen Burner for Oxy-Coal Applications produced a stable flame over a significant range of firing turn-down, staging, and while firing five different U.S. coal types. The MAXON burner design produces lower flame temperatures than for air firing, which will enable (A) Safe operation, (B) Reduction of recycle flow without concern about furnace flame temperatures, and (C) May likely be affective at reducing slagging and fouling in the boiler and super heater at full-scale Power Plants. A CFD model of the Oxy-fired Combustion Research Facility (OCRF) was used to predict the flame geometry and temperatures in the OCRF and make a comparison with the air-fired case. The model predictions were consistent with the experimental data in showing that the MAXON burner fired with oxygen produced lower flame temperatures than the air-fired burner while firing with air.

Industrial burner and process efficiency program

Science.gov (United States)

Huebner, S. R.; Prakash, S. N.; Hersh, D. B.

1982-10-01

There is an acute need for a burner that does not use excess air to provide the required thermal turndown and internal recirculation of furnace gases in direct fired batch type furnaces. Such a burner would improve fuel efficiency and product temperature uniformity. A high velocity burner has been developed which is capable of multi-fuel, preheated air, staged combustion. This burner is operated by a microprocessor to fire in a discrete pulse mode using Frequency Modulation (FM) for furnace temperature control by regulating the pulse duration. A flame safety system has been designed to monitor the pulse firing burners using Factory Mutual approved components. The FM combustion system has been applied to an industrial batch hardening furnace (1800 F maximum temperature, 2500 lbs load capacity).

The Charfuel coal refining process

International Nuclear Information System (INIS)

Meyer, L.G.

1991-01-01

The patented Charfuel coal refining process employs fluidized hydrocracking to produce char and liquid products from virtually all types of volatile-containing coals, including low rank coal and lignite. It is not gasification or liquefaction which require the addition of expensive oxygen or hydrogen or the use of extreme heat or pressure. It is not the German pyrolysis process that merely 'cooks' the coal, producing coke and tar-like liquids. Rather, the Charfuel coal refining process involves thermal hydrocracking which results in the rearrangement of hydrogen within the coal molecule to produce a slate of co-products. In the Charfuel process, pulverized coal is rapidly heated in a reducing atmosphere in the presence of internally generated process hydrogen. This hydrogen rearrangement allows refinement of various ranks of coals to produce a pipeline transportable, slurry-type, environmentally clean boiler fuel and a slate of value-added traditional fuel and chemical feedstock co-products. Using coal and oxygen as the only feedstocks, the Charfuel hydrocracking technology economically removes much of the fuel nitrogen, sulfur, and potential air toxics (such as chlorine, mercury, beryllium, etc.) from the coal, resulting in a high heating value, clean burning fuel which can increase power plant efficiency while reducing operating costs. The paper describes the process, its thermal efficiency, its use in power plants, its pipeline transport, co-products, environmental and energy benefits, and economics

Numerical simulation of porous burners and hole plate surface burners

Directory of Open Access Journals (Sweden)

Nemoda Stevan

2004-01-01

Full Text Available In comparison to the free flame burners the porous medium burners, especially those with flame stabilization within the porous material, are characterized by a reduction of the combustion zone temperatures and high combustion efficiency, so that emissions of pollutants are minimized. In the paper the finite-volume numerical tool for calculations of the non-isothermal laminar steady-state flow, with chemical reactions in laminar gas flow as well as within porous media is presented. For the porous regions the momentum and energy equations have appropriate corrections. In the momentum equations for the porous region an additional pressure drop has to be considered, which depends on the properties of the porous medium. For the heat transfer within the porous matrix description a heterogeneous model is considered. It treats the solid and gas phase separately, but the phases are coupled via a convective heat exchange term. For the modeling of the reaction of the methane laminar combustion the chemical reaction scheme with 164 reactions and 20 chemical species was used. The proposed numerical tool is applied for the analyses of the combustion and heat transfer processes which take place in porous and surface burners. The numerical experiments are accomplished for different powers of the porous and surface burners, as well as for different heat conductivity character is tics of the porous regions.

Numerical investigation on the flow, combustion, and NOX emission characteristics in a 660 MWe tangential firing ultra-supercritical boiler

Directory of Open Access Journals (Sweden)

Wenjing Sun

2016-02-01

Full Text Available A three-dimensional numerical simulation was carried out to study the pulverized-coal combustion process in a tangentially fired ultra-supercritical boiler. The realizable k-ε model for gas coupled with discrete phase model for coal particles, P-1 radiation model for radiation, two-competing-rates model for devolatilization, and kinetics/diffusion-limited model for combustion process are considered. The characteristics of the flow field, particle motion, temperature distribution, species components, and NOx emissions were numerically investigated. The good agreement of the measurements and predictions implies that the applied simulation models are appropriate for modeling commercial-scale coal boilers. It is found that an ideal turbulent flow and particle trajectory can be observed in this unconventional pulverized-coal furnace. With the application of over-fire air and additional air, lean-oxygen combustion takes place near the burner sets region and higher temperature at furnace exit is acquired for better heat transfer. Within the limits of secondary air, more steady combustion process is achieved as well as the reduction of NOx. Furthermore, the influences of the secondary air, over-fire air, and additional air on the NOx emissions are obtained. The numerical results reveal that NOx formation attenuates with the decrease in the secondary air ratio (γ2nd and the ratio of the additional air to the over-fire air (γAA/γOFA was within the limits.

Influence of rank and macerals on the burnout behaviour of pulverized Indian coal

Energy Technology Data Exchange (ETDEWEB)

Choudhury, Nandita; Biswas, S.; Sarkar, P.; Kumar, Manish; Mukherjee, A.; Choudhury, A. [Central Institute of Mining and Fuel Research, Digwadih Campus (Formerly Central Fuel Research Institute), P.O. FRI, Dhanbad-828 108, Jharkhand (India); Ghosal, Sujit; Mitra, Tandra [Jadavpur University, Kolkata-700 032, West Bengal (India)

2008-04-03

The combustion behaviour of coal is significantly influenced by its rank and maceral and microlithotype compositions. Different macerals, due to their distinct and unique physical properties and chemical makeup, have different burning characteristics. This paper deals with the burning behaviour of coals of Indian origin by thermo gravimetric analysis (TGA) and in drop tube furnace (DTF) with particular emphasis on the role of macerals and their associations. Four coals of different rank and petrographic makeup, along with their two density fractions, with enriched vitrinite and inertinites, respectively,were studied in both TGA and DTF. The burnout behaviour was estimated from the chemical analyses of the char samples collected from the DTF. The burning characteristics of one of the coals deviate from the trend expected with the variations of rank. The behaviour of the density fractions in DTF was found to be different from that observed in TGA analyses. An attempt has been made to correlate the burnout with the petrographic macerals and microlithotypes present in the coals. The morphology of the residual chars indicates the contributions of the inertinites towards the formation of cenospheres and network types of reactive chars. The superior burning behaviour of the higher density inertinite-rich fractions over the raw coals and also some vitrinite-rich fractions indicate the better reactivity of the inertinites towards combustion. (author)

Report on Seminar on Clean Coal Technology '93; Clean coal technology kokusai seminar hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-11-01

The program of the above clean coal technology (CCT) event is composed of 1) Coal energy be friendly toward the earth, 2) Research on CCT in America (study of coal structure under electron microscope), and 3) Research on CCT in Australia (high intensity combustion of ultrafine coal particles in a clean way). Remarks under item 1) are mentioned below. As for SO{sub 2} emissions base unit, Japan's is 1 at its coal-fired thermal power station while that of America is 7.8. As for the level of SO{sub 2}/NOx reduction attributable to coal utilization technologies, it rises in the order of flue gas desulfurizer-aided pulverized coal combustion, normal pressure fluidized bed combustion, pressurized fluidized bed combustion, integrated coal gasification combined cycle power generation, and integrated coal gasification combined cycle power generation/fuel cell. As for the level of CO2 reduction attributable to power generation efficiency improvement, provided that Japan's average power generation efficiency is 39% and if China's efficiency which is now 28% is improved to be similar to that of Japan, there will be a 40% reduction in CO2 emissions. Under item 2) which involves America's CCT program, reference is made to efforts at eliminating unnecessary part from the catalytic process and at reducing surplus air, to the export of CCT technology, and so forth. Under item 3), it is stated that coal cleaning may govern reaction efficiency in a process of burning coal particles for gasification. (NEDO)

The use of mechanically activated micronized coal in thermal power engineering

Directory of Open Access Journals (Sweden)

Burdukov Anatoliy P.

2016-01-01

Full Text Available Coal is one of the main energy resources and development of new promising technologies on its basis is certainly topical. This article discusses the use of new technology of gas and fuel oil replacement by mechanically activated micronized coal in power engineering: ignition and stabilization of pulverized coal flame combustion, as well as gasification of micronized coal in the flow. The new technology coal combustion with two stages of grinding is suggested. Optimization of the scheme of two-stage combustion is calculated. The first experimental data on the combustion process are obtained. The first demonstration tests on gas and heavy oil replacement by micronized coal during boiler ignition were carried out in the real power boiler with the capacity of 320 tons of steam per hour.

Influence of Coal Quality on Combustion Performance

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der; Glarborg, Peter; Dam-Johansen, Kim

1998-01-01

mixing pattern on NO formation under these conditions. Emissions from the opposed fired plant with all combustion air introduced through the burners could only be qualitatively reproduced by the pilot furnace. Under single stage conditions the test rig provided higher NO levels. Carbon in ash levels did...... not show any correlation between the coals and the furnaces. An engineering, mathematical model has been developed describing radiation heat transfer and coal combustion in full scale furnaces. The model has been validated against measured temperatures and the amount of carbon in fly ash. The model...

Experimental study of reduce of nitrogen oxides emission in the Environment at the Ekibastuz coal combustion

International Nuclear Information System (INIS)

Korabejnikova, V.K.

2004-01-01

For revealing conditions decrease in emissions of nitrogen oxide in an environment at three-stage burning of coal dust Ekibastuz coal with use two-line burners (on were the experimental research of test on fiery the stand as a result of which acknowledgement of theoretical results is received. (author)

Research on pyrolysis characteristics and kinetics of super fine and conventional pulverized coal

International Nuclear Information System (INIS)

Zhang Chaoqun; Jiang Xiumin; Wei Lihong; Wang Hui

2007-01-01

Based on isothermal thermogravimetric analysis (TGA) and kinetic equations, the optimization toolbox of MATLAB was applied to study the effects of particle size and heating rate on the pyrolysis characteristics and kinetics and to obtain the mechanism function and kinetic parameters of Yuanbaoshan coal at four different particle sizes and heating rates. The pyrolysis characteristics of the samples were analyzed using thermogravimetric (TG) curves and differential thermogravimetric (DTG) curves. The results show that the coal pyrolysis process is strongly affected by heating rate and particle size. As the heating rate increases, the temperature of volatile matter initiation increases, the total volatile matter evolved decreases and the DTG peak shifts toward higher temperature. As the particle size decreases, the temperature of volatile matter initiation of the coal sample decreases and the maximum rate of mass loss increases. In the pyrolysis of coal, the activation energies of the samples were found to increase with growing particle size and decreasing heating rate for both of the devolatilization temperature stages. In the lower temperature stage, the coal samples show a great difference in mechanism function at different particle sizes and heating rates

Optimization of burners in oxygen-gas fired glass furnace

NARCIS (Netherlands)

Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

2012-01-01

The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

Southern Woods-Burners: A Descriptive Analysis

Science.gov (United States)

M.L. Doolittle; M.L. Lightsey

1979-01-01

About 40 percent of the South's nearly 60,000 wildfires yearly are set by woods-burners. A survey of 14 problem areas in four southern States found three distinct sets of woods-burners. Most active woods-burners are young, white males whose activities are supported by their peers. An older but less active group have probably retired from active participation but...

Characteristic Study of Shenmu Bituminous Coal Combustion with Online TG-MS-FTIR

Science.gov (United States)

Pan, Guanfu

2018-01-01

The combustion characteristics of Shenmu bituminous pulverized coal (SBC) were comprehensively investigated with a combined TG-MS-FTIR system by considering the effect of particle size, heating rate and total flowrate. The combustion products were accurately quantified by normalization and numerical analysis of MS results. The results indicate that the decrease of the particle size, heating rate and total flowrate result in lower ignition and burnout temperatures. The activation energy tends to be lower with smaller particle size, lower heating rate and total flowrate. The MS and FTIR results demonstrate that lower concentrations of different products, such as NO, NO2, HCN, CH4 and SO2 were produced with smaller particle size, slower heating rate and lower total flowrate. The decrease of particle size would lead to more contact area with oxygen and slower heating rate could provide more sufficient time for the diffusion. High total flowrate would reduce the oxygen adsorbability on the coal particle surface and shorten the residence time of oxygen, which makes the ignition difficult to occur. This work will guide to understand the combustion kinetics of pulverized coals and be beneficial to control the formation of pollutants.

NOx results from two combustors tested on medium BTU coal gas

Science.gov (United States)

Sherlock, T. P.; Carl, D. E.; Vermes, G.; Schwab, J.; Notardonato, J. J.

1982-01-01

The results of tests of two combustor configurations using coal gas from a 25 ton/day fluidized bed coal gasifier are reported. The trials were run with a ceramic-lined, staged rich/lean burner and an integral, all metal multiannular swirl burner (MASB) using a range of temperatures and pressures representative of industrial turbine inlet conditions. A lean mixture was examined at 104, 197, and 254 Btu/Scf, yielding NO(x) emissions of 5, 20, and 70 ppmv, respectively. The MASB was employed only with a gas rated at 220-270 Btu/Scf, producing 80 ppmv NO(x) at rated engine conditions. The results are concluded to be transferrable to current machines. Further tests on the effects of gas composition, the scaling of combustors to utility size, and the development of improved wall cooling techniques and variable geometry are indicated.

Use of coal-water mixtures in blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Malgarini, G; Giuli, M; Davide, A; Carlesi, C [Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa [Italy; Deltasider, Piombino [Italy

1989-03-01

At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

Environmental characteristics of clean coal technologies

International Nuclear Information System (INIS)

Bossart, S.J.

1992-01-01

The Department of Energy's (DOE) Clean Coal Technology (CCT) Program is aimed at demonstrating the commercial readiness of advanced coal-based technologies. A major goal of the CCT program is to introduce into the US energy marketplace those coal-based power generation technologies that have superior economic and environmental performance over the current suite of commercial coal-based power generation technologies. The commercialization of CCTs will provide the electric utility industry with technology options for replacing aging power plants and meeting future growth in electricity demand. This paper discusses the environmental advantages of two CCTs used for electric power generation: pressurized fluidized-bed combustion (PFBC) and integrated gasification combined-cycle (IGCC). These CCTs are suitable for repowering existing power plants or for grassroots construction. Due to their high efficiency and advanced environmental control systems, they emit less sulfur dioxide (SO 2 ), nitrogen oxides (NO x ), particulate matter, and carbon dioxide (CO 2 ) than a state-of-the-art, pulverized coal power plant with flue gas desulfurization (PC/FGD)

Basic studies on coal liquefaction reaction, reforming and utilization of liquefaction products

Energy Technology Data Exchange (ETDEWEB)

Shiraishi, M. (National Institute for Resources and Environment, Tsukuba (Japan))

1993-09-01

This report describes the achievement of research and development of coal liquefaction technologies in the Sunshine Project for FY 1992, regarding the coal liquefaction reaction, reforming and utilization of liquefaction products. For the fundamental study on coal liquefaction reaction, were investigated effect of asphaltene in petroleum residue on coprocessing, pretreatment effect in coprocessing of Taiheiyo coal and tarsand bitumen using oil soluble catalyst, solubilization and liquefaction of Taiheiyo coal at mild conditions with the aid of super acid, and flash hydropyrolysis of finely pulverized swollen coal under high hydrogen pressure. On the other hand, for the study on hydrotreatment of coal derived liquid, were investigated catalytic hydroprocessing of Wandoan coal liquids, production of gasoline from coal liquids by fluid catalytic cracking, solvent extraction of phenolic compounds from coal liquids, and separation of hetero compounds in coal liquid by means of high pressure crystallization. Further progress in these studies has been confirmed. 9 figs., 6 tabs.

Case study for co and counter swirling domestic burners

Directory of Open Access Journals (Sweden)

Ashraf Kotb

2018-03-01

Full Text Available In this case study, the influence of equivalence ratio for co and counter-swirl domestic burners compared with non-swirl design on the thermal efficiency as well as CO emissions has been studied using liquefied petroleum gas (LPG. Also, the flame stability, and pot height, which is defined as the burner-to-pot distance (H, of the co and counter domestic burners were compared. The analysis of the results showed that, for both swirl burners co and counter one the thermal efficiency under all operation conditions tested is higher than the non-swirled burner (base burner. For example, the thermal efficiency increased by 8.8%, and 5.8% than base burner for co and counter swirl, respectively at Reynolds number equal 2000 and equivalence ratio 1. The co and counter swirl burners show lower CO emission than the base burner. The co swirl burner has wider operation range than counter swirl. With the increase of pot height, the thermal efficiency of all burners decreases because the flame and combustion gases are cooled due to mixing with ambient air. As a result, the heat transfer is decreased due to atmospheric loss, which decrease the thermal efficiency.

DESIGN AND DEVELOPMENT OF MILD COMBUSTION BURNER

Directory of Open Access Journals (Sweden)

M.M. Noor

2013-12-01

Full Text Available This paper discusses the design and development of the Moderate and Intense Low oxygen Dilution (MILD combustion burner using Computational Fluid Dynamics (CFD simulations. The CFD commercial package was used to simulate preliminary designs for the burner before the final design was sent to the workshop for fabrication. The burner is required to be a non-premixed and open burner. To capture and use the exhaust gas, the burner was enclosed within a large circular shaped wall with an opening at the top. An external EGR pipe was used to transport the exhaust gas which was mixed with the fresh oxidant. To control the EGR and exhaust flow, butterfly valves were installed at the top opening as a damper to close the exhaust gas flow at a certain ratio for EGR and exhaust out to the atmosphere. High temperature fused silica glass windows were installed to view and capture images of the flame and analyze the flame propagation. The burner simulation shows that MILD combustion was achieved for the oxygen mole fraction of 3-13%. The final design of the burner was fabricated and ready for the experimental validation.

Ash transformation during co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

2007-01-01

Co-firing straw with coal in pulverized fuel boilers can cause problems related to fly ash utilization, deposit formation, corrosion and SCR catalyst deactivation due to the high contents of Cl and K in the ash. To investigate the interaction between coal and straw ash and the effect of coal...... quality on fly ash and deposit properties, straw was co-fired with three kinds of coal in an entrained flow reactor. The compositions of the produced ashes were compared to the available literature data to find suitable scaling parameters that can be used to predict the composition of ash from straw...... and coal co-firing. Reasonable agreement in fly ash compositions regarding total K and fraction of water soluble K was obtained between co-firing in an entrained flow reactor and full-scale plants. Capture of potassium and subsequent release of HCl can be achieved by sulphation with SO2 and more...

A chemical engineering model for predicting NO emissions and burnout from pulverised coal flames

Energy Technology Data Exchange (ETDEWEB)

Pedersen, L.S.; Glarborg, P.; Dam-Johansen, K.; Hepburn, P.W.; Hesselmann, G. [Technical University of Denmark, Lyngby (Denmark). Dept. of Chemical Engineering

1998-07-01

This work is concerned with the applicability of modelling swirling pulverised coal flames with ideal chemical reactors. The objectives were to predict the emissions of NO and CO, and the burnout of char. The fluid dynamics were simplified by use of a system of ideal chemical reactors. The near burner zone was modelled as a well-stirred reactor, the jet expansion as a plug flow reactor, the external recirculation zone as a well-stirred reactor, and the down stream zone as a number of well-stirred reactors in series. A reduced model of a detailed reaction mechanism was applied to model gas phase chemistry and a novel model was developed for soot oxidation. A population balance was used to keep track of size and density changes for the char combustion. Individual particle temperatures were calculated for each size fraction. The model includes only one burner specific calibration parameter which is related to the mixing of air and fuel. The model was validated against experimental results from a 160 kH{sub th} pulverised coal burner. For single staged combustion at varying stoichiometries, for two stage combustion, and for different coals good agreement between model and experiment was obtained for NO emissions and carbon in ash. This work also indicates that the interaction between the homogeneous gas phase chemistry and the heterogeneous chemistry (soot and char), due to recombination of radicals on the surfaces, is of importance for the nitrogen chemistry in coal flames, especially for ammonia formation. 84 refs., 31 figs., 7 tabs.

CBAS - efficient coal management for optimised operation and minimised cost; CBAS - Betriebsoptimierung und Kostenminimierung durch effizientes Kohlenmanagement

Energy Technology Data Exchange (ETDEWEB)

Pechtl, P.; Petek, J.; Shea, S.

2000-07-01

The 'Coal Bland Automation System' CBAS developed by Praxis Engineers, Inc. is a software application which simulates the path of coal from the dispatching station to the burners. The combustion characteristics of coal mixtures are predicted, and the fuel quality can be controlled hours before the coal arrives at the burners. Detailed modelling of the flow patterns in the mixing bunkers and grinding bunkers, time variations of the coal mixture properties at the bunker outlet can be predicted, and the coal mixture can be varied accordingly to account for load peaks. [German] Das von Praxis Engineers, Inc. entwickelte 'Coal Bland Automation System' CBAS ist eine online Softwareapplikation, die den Weg aller in einem Kraftwerk eingesetzten Kohlensorten vom Verladeplatz bis hin zu den Brennern mathematisch simuliert. Die Eigenschaften beliebiger Mischungen zwischen den Kohlen werden vorausgesagt und die Qualitaet des Brennstoffs an den Brennern kann geregelt werden, auch Stunden bevor die Kohlenmischung tatsaechlich an den Brennern ankommt. Aufgrund der detaillierten Modellierung des Fliessverhaltens in den Mischbunkern und den Bunkern der Kohlemuehlen ist es moeglich, die zeitliche Veraenderung der Eigenschaften der Kohlenmischung am Austritt aus den Bunkern vorherzusagen. Dadurch kann das Mischungsverhaeltnis der Kohlen rascher an die Lastanforderungen angepasst werden, was z.B. zum 'Einfangen' von lukrativen Lastspitzen genutzt werden kann. (orig.)

Comparison of different CFD software performances in the case of an incompressible air flow through a straight conical diffuser

Directory of Open Access Journals (Sweden)

Novković Đorđe M.

2017-01-01

Full Text Available Paper gives a review of the most important results of turbulence research achieved by the Laboratory for Thermal Engineering and Energy at the Vinca Insitute of Nuclear Sciences. Paper presents detailed overview of the history of the scientific research provided in the laboratory, from the beginning in the mid-60s to today, pointing out the main reasons initiating the investigations in this field. After the first period, which was mainly devoted to the research of the structure of the turbulence, since the beginning of the 80s, research is mainly oriented to the flows at high temperatures including chemical reactions and to the development and improvement of differential mathematical models as a modern and very efficient tool in the technological development. This research significantly contributed to the development of pulverized coal burners, plasma-chemical reactors, and optimization of pulverized coal fired boilers operating parameters and prediction of the greenhouse gases emissions. Most recent period includes experimental and numerical studies of the coherent structures in turbulent fluid jets, mathematical modeling of various turbulent thermal flow processes including two-phase turbulent flow in the multiphase heat exchangers and mathematical modeling of the atmospheric boundary layer.

Processing woody debris biomass for co-milling with pulverized coal

Science.gov (United States)

Dana Mitchell; Bob Rummer

2007-01-01

The USDA, Forest Service, Forest Products Lab funds several grants each year for the purpose of studying woody biomass utilization. One selected project proposed removing small diameter stems and unmerchantable woody material from National Forest lands and delivering it to a coal-fired power plant in Alabama for energy conversion. The Alabama Power Company...

Return to coal at the Champagne Soise power station

Energy Technology Data Exchange (ETDEWEB)

Feger, M

1981-03-01

This power station, which comprises two 250 MW units, which came on stream in 1961 and 1965, burned coal until 1970 and fuel oil until 1977 when it was decided to revert to coal. The author describes the work and modifications carried out for this purpose: internal changes to the boilers and burners, to the coal handling and crushing arrangements and overhauling of the de-dusters and auxiliary circuits. Gives details of the organization and planning of the work involved, plus costs and distribution of expenditure. Gives the operating results and concludes that the reconversion costs were paid off within the year. (In French)

Simulation of pulverized coal fired boiler: reaction chamber

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, C.P.; Lansarin, M.A.; Secchi, A.R.; Mendes, T.F. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Dept. de Engenharia Quimica. Grupo de Modelagem, Simulacao, Controle e Otimizacao de Processos)]. E-mail: {cperdomo, marla, arge, talita}@enq.ufrgs.br

2005-06-15

This work is part of a joint project to built a computational tool for power plant simulation, dealing specifically with the reaction chamber (place of the boiler where the fuel is burned). In order to describe the conversion of chemical energy to thermal energy, an one dimensional pseudo-homogeneous mathematical model, with variable physical properties, and based on mass and energy balances, was developed. The equations were implemented in the gPROMS simulator and the model parameters were estimated using the module gEST of this software, with experimental data from a large-scale coal-fired utility boiler and kinetic data from the open literature. The results showed that the model predicts the composition of the outlet combustion gas satisfactorily. (author)

Coal as a source of energy to alleviate the crisis facing the cement industry

Energy Technology Data Exchange (ETDEWEB)

Reinert, N

1979-01-01

After recalling the importance of coal in the cement industry up until the end of the 1950s, and the regeneration of interest in this fuel, the author presents some views on the stocking of coal, on its preparation and on its application for firing. The advantages of linear stocking and of de-stocking by the 'front slice' method to ensure good homogenization are described. The precautions to be taken during the fine-grinding process and the transport of the pulverized coal in order to prevent coal-dust explosions are discussed. The main firing systems (direct, semi-direct and indirect) are discussed and their respective advantages and drawbacks examined. (In French)

Assessment of inhalation risk due to radioactivity released from coal-based thermal power plant

International Nuclear Information System (INIS)

Sahu, S.K.; Pandit, G.G.; Shukla, V.K.; Puranik, V.D.; Kushwaha, H.S.

2006-01-01

In India, the coal based thermal power plants have been the major source of power generation in the past and would continue for decades to come. As the coal contains naturally occurring primordial radionuclides the burning of pulverized coal to produce energy for generation of electricity in thermal power plants will result in the emission of a variety of natural radioactive elements into the environment in the vicinity of thermal power plants. In this paper we have used two different methods for characterization of uncertainty in inhalation risk to the general public around 10 Kms radius in the neighborhood of a coal-fired thermal power plant. (author)

Problem of formation of nitrogen oxides during coal combustion in power plant steam generators

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Kuvaev, Yu.V.

1992-07-01

Analyzes a study of physical and chemical processes of nitrogen oxide formation during coal combustion conducted at Stanford University (USA). Experimental installation, pulverized coal feeding as well as measuring techniques and equipment are described. Experiments were conducted with 55 micron particles of semibituminous coal. An equation for the percentage of coal carbon converted to gaseous products is given. Active formation of NO from nitrogen content in the fuel was observed when oxygen content was under 4%. Conversion of the fuel nitrogen to NO[sub x] in the 1,350-1,850 K temperature range did not depend on gas temperature but rather on oxygen content. 2 refs.

Apparatus and method to pulverize rock using a superconducting electromagnetic linear motor

Science.gov (United States)

Ignatiev, Alex (Inventor)

2009-01-01

A rock pulverizer device based on a superconducting linear motor. The superconducting electromagnetic rock pulverizer accelerates a projectile via a superconducting linear motor and directs the projectile at high speed toward a rock structure that is to be pulverized by collision of the speeding projectile with the rock structure. The rock pulverizer is comprised of a trapped field superconducting secondary magnet mounted on a movable car following a track, a wire wound series of primary magnets mounted on the track, and the complete magnet/track system mounted on a vehicle used for movement of the pulverizer through a mine as well as for momentum transfer during launch of the rock breaking projectile.

New method of reducing emission of nitrogen oxides at coal-dust burning thermal power plants in Japan

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1987-05-01

New method of suppressing nitrogen oxide formation in the combustion process makes use of SGR- or PM-burners in the combustion chamber, augmented with auxiliary burners positioned higher in the chamber for secondary fuel with insufficient air and nozzles above the latter for tertiary air. A description of laboratory experiments on the reduction of nitrogen oxides using the above burner configuration as well as a description of the reaction process taking place during combustion are presented. Results of industrial testing of the three-stage combustion of high-nitrogen Australian black coal in a cylindrical combustion chamber developed by Hitachi-Zosen are presented.

A STUDY ON THE GRINDABILITY OF SERBIAN COALS

Directory of Open Access Journals (Sweden)

Dragoslava D Stojiljković

2011-01-01

Full Text Available Thermal power plants in the Republic of Serbia are making considerable efforts and even more considerable investments, not only to maintain electricity production at maximum design levels, but even to additionally increase the power output of existing generating units. Capacities of mills used in pulverized coal preparation are identified as one of the main constraints to achieving maximum mill plant capacity, while coal grindability is seen as one of the factors that directly affect capacities of the coal mills utilized in thermal power plants. The paper presents results of experimental investigation conducted for the purpose of determining Hardgrove grindability index of coal. The investigation was conducted in accordance with ISO 5074 and included analysis of approximately 70 coal samples taken from the open pit mine of Kolubara coal basin. Research results obtained indicate that coal rich in mineral matter and thus, of lower heating value is characterized by higher grindability index. Therefore, analyses presented in the paper suggest that characteristics of solid fuels analyzed in the research investigation conducted are such that the use coals less rich in mineral matter i. e. coals characterized by lower grindability index will cause coal mills to operate at reduced capacity. This fact should be taken into account when considering a potential for electricity production increase.

The new low-NO{sub x} burner

Energy Technology Data Exchange (ETDEWEB)

Saito, Masato [Joban Joint Power Corporation, Ltd., Nagasaki (Japan); Domoto, Kazuhiro; Tanaka, Ryuichiro [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Boiler Engineering Dept. Power Systems; Matsumoto, Keigo [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Combustion Lab.

2013-11-01

Burner design requires good ignitability, high burn-up rate and low NO{sub x} emissions. Mitsubishi Heavy Industries Ltd. (MHI) developed a low-NO{sub x} burner which meets the aforementioned requirements. It also needs less combustion air, the burner nozzle is subjected to less thermal stresses, and the potential of NO{sub x} corrosion is being reduced. (orig.)

Coal preparation and coal cleaning in the dry process; Kanshiki sentaku to coal cleaning

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Z; Morikawa, M; Fujii, Y [Okayama University, Okayama (Japan). Faculty of Engineering

1996-09-01

Because the wet process has a problem such as waste water treatment, coal cleaning in the dry process was discussed. When a fluidized bed (using glass beads and calcium carbonate) is utilized instead of the heavy liquid, the fluidized bed will have apparent density as the liquid does, whereas the relative relationship therewith determines whether a substance having been put into the fluidized bed will float or sink. This is utilized for coals. In addition, two powder constituents of A and B may be wanted to be separated using the fluidized extraction process (similar to the liquid-liquid extraction process). In such a case, a fluidized bed in which both constituents are mixed is added with a third constituent C (which will not mix with A, but mix well with B), where the constituents are separated into A and (B + C), and the (B + C) constituent is separated further by using a sieve. If coal has the coal content mixed with ash content and pulverized, it turns into particle groups which have distributions in grain size and density. Groups having higher density may contain more ash, and those having lower density less ash. In addition, the ash content depends also on the grain size. The ash content may be classified by using simultaneously wind classification (for density and grain size) and a sieve (for grain size). This inference may be expanded to consideration of constructing a multi-stage fluidized bed classification tower. 12 figs., 5 tabs.

DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

Science.gov (United States)

The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

Coal reburning technology for cyclone boilers

International Nuclear Information System (INIS)

Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

1990-01-01

Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

Update of progress for Phase II of B&W`s advanced coal-fired low-emission boiler system

Energy Technology Data Exchange (ETDEWEB)

McDonald, D.K. [Babcock & Wilcox, Barberton, OH (United States); Madden, D.A.; Rodgers, L.W. [Babcock & Wilcox, Alliance, OH (United States)] [and others

1995-11-01

Over the past five years, advances in emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements in steam turbine and cycle design have significantly altered the governing criteria by which advanced technologies have been compared. With these advances, it is clear that pulverized coal technology will continue to be competitive in both cost and performance with other advanced technologies such as Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBC) technologies for at least the next decade. In the early 1990`s it appeared that if IGCC and PFBC could achieve costs comparable to conventional pulverized coal plants, their significantly reduced NO{sub x} and SO{sub 2} emissions would make them more attractive. A comparison of current emission control capabilities shows that all three technologies can already achieve similarly low emissions levels.

Research on the Improvement of a Natural Gas Fired Burner for the CHP Application in a Central Heating Boiler using Radiant Burner Technology

Energy Technology Data Exchange (ETDEWEB)

Bieleveld, T.

2010-08-15

These days, the reduction of CO2 emissions from combustion devices is one of the main priorities for each design improvement. For the domestic use of the central heating boiler, Microgen Engine Corporation produces free piston Stirling engines for the Combined Heat and Power (CHP) application in these central heating boilers (Dutch: 'HRe ketel'). With CHP, the generation of electricity and heat are combined to increase overall efficiency, as heat is generally a waste product from the combustion to electric generation process. In this application, the Stirling engine, which can be defined as an external combustion engine, is heated by a natural gas fired engine-burner and cooled by a coolant flow. The heat transfer into the engine is converted into mechanical work and a heat flux from the engine. The mechanical work is used to produce electricity via a linear alternator. Heat in the flue gasses from the engine-burner is reused in a secondary burner and condensing heat exchanger. The coolant flow from the engine, after passing the secondary burner, is used for heating purposes. The heat transfer from engine-burner to the Stirling engine is analyzed and via several motivations it is found that it is favorable to improve fuel to electric conversion efficiency, for which the heat transfer efficiency of the engine-burner to the Stirling engine should be improved, as the engine design is not to be altered. From an initially developed linear free piston Stirling engine model and measurements performed at Microgen Engine Corporation, St. Petersborough, (UK), the engine power demand and engine-burner performance are found. The results are used to visualize the current energy flows of the Stirling engine and engine burner subsystem. The heat transfer to the engine is analyzed to find possible heat transfer improvements. It is concluded that heat transfer from the engine-burner to the engine can be approved if the flue losses due to convective heat transfer are

SVM-based multisensor data fusion for phase concentration measurement in biomass-coal co-combustion

Science.gov (United States)

Wang, Xiaoxin; Hu, Hongli; Jia, Huiqin; Tang, Kaihao

2018-05-01

In this paper, the electrical method combines the electrostatic sensor and capacitance sensor to measure the phase concentration of pulverized coal/biomass/air three-phase flow through data fusion technology. In order to eliminate the effects of flow regimes and improve the accuracy of the phase concentration measurement, the mel frequency cepstrum coefficient features extracted from electrostatic signals are used to train the Continuous Gaussian Mixture Hidden Markov Model (CGHMM) for flow regime identification. Support Vector Machine (SVM) is introduced to establish the concentration information fusion model under identified flow regimes. The CGHMM models and SVM models are transplanted on digital signal processing (DSP) to realize on-line accurate measurement. The DSP flow regime identification time is 1.4 ms, and the concentration predict time is 164 μs, which can fully meet the real-time requirement. The average absolute value of the relative error of the pulverized coal is about 1.5% and that of the biomass is about 2.2%.

Coal 95

International Nuclear Information System (INIS)

Sparre, C.

1995-01-01

The report deals with the use of coal and coke in Sweden during 1994. Some information about technology, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from Statistics Sweden have also been used.The use of steam coal for heating purposes has been unchanged during 1994 at a level of 1 Mtons. The production in the cogeneration plants has been constant, but has increased for electricity production. The minor plants have increased their use of forest fuels. The use of steam coal will probably go down in the next years both for heat and cogeneration plants. During the top year 1987 coal was used in 18 hot water and 11 cogeneration plants. 1994 these figures are 3 and 12. Taxes and environmental reasons explain this trend. The use of steam coal in industry has been constant at the level 0.7 Mtons. The import of metallurgical coal in 1993 was 1.6 Mtons, like 1992. Import of 0.3 Mtons of coke gives the total consumption of coke in industry as 1.5 Mtons. the average price of steam coal imported to Sweden was 317 SEK/ton, 3% higher than 1993. All Swedish plants meet their emission limit of dust, SO 2 and NO x as given by county administrations or concession boards. The cogeneration plants all have some SO 2 removal system. The biggest cogeneration plant (Vaesteraas) has recently invested in a SCR NO x cleaning system. Most other plants use low NO x burners or SNR injection systems based on ammonia or urea. 2 figs, 13 tabs

Co-combustion: A summary of technology

Directory of Open Access Journals (Sweden)

Leckner Bo

2007-01-01

Full Text Available Co-combustion of biomass or waste together with a base fuel in a boiler is a simple and economically suitable way to replace fossil fuels by biomass and to utilize waste. Co-combustion in a high-efficiency power station means utilization of biomass and waste with a higher thermal efficiency than what otherwise had been possible. Due to transport limitations, the additional fuel will only supply a minor part (less than a few hundreds MW fuel of the energy in a plant. There are several options: co-combustion with coal in pulverized or fluidized bed boilers, combustion on added grates inserted in pulverized coal boilers, combustors for added fuel coupled in parallel to the steam circuit of a power plant, external gas producers delivering its gas to replace an oil, gas or pulverized fuel burner. Furthermore biomass can be used for reburning in order to reduce NO emissions or for afterburning to reduce N2O emissions in fluidized bed boilers. Combination of fuels can give rise to positive or negative synergy effects, of which the best known are the interactions between S, Cl, K, Al, and Si that may give rise to or prevent deposits on tubes or on catalyst surfaces, or that may have an influence on the formation of dioxins. With better knowledge of these effects the positive ones can be utilized and the negative ones can be avoided.

Prospects for advanced coal-fuelled fuel cell power plants

International Nuclear Information System (INIS)

Jansen, D.; Laag, P.C. van der; Oudhuis, A.B.J.; Ribberink, J.S.

1994-01-01

As part of ECN's in-house R and D programmes on clean energy conversion systems with high efficiencies and low emissions, system assessment studies have been carried out on coal gasification power plants integrated with high-temperature fuel cells (IGFC). The studies also included the potential to reduce CO 2 emissions, and to find possible ways for CO 2 extraction and sequestration. The development of this new type of clean coal technology for large-scale power generation is still far off. A significant market share is not envisaged before the year 2015. To assess the future market potential of coal-fuelled fuel cell power plants, the promise of this fuel cell technology was assessed against the performance and the development of current state-of-the-art large-scale power generation systems, namely the pulverized coal-fired power plants and the integrated coal gasification combined cycle (IGCC) power plants. With the anticipated progress in gas turbine and gas clean-up technology, coal-fuelled fuel cell power plants will have to face severe competition from advanced IGCC power plants, despite their higher efficiency. (orig.)

Coking coal consumption of POSCO

International Nuclear Information System (INIS)

Yoo, B.C.

1991-01-01

Pohang Iron and Steel Company Limited (POSCO) was established in 1968. Molten iron was first produced in July 1973 after a 3 year construction period. The long awaited start up of Korea's first integrated steel works provided the momentum for the fast growth of our steel industry. In 1973, the first year of operation, POSCO purchased 770,000 tons of coal from the United States and Australia. The import tonnage was more than doubled in 1976 when we completed the second stage of Pohang Works and has continued to increase reaching 13.1 million tons last year. POSCO's coal consumption will increase one more time next year as the fourth stage of Kwangyang works starts to operate a new blast furnace with an annual molten iron production capacity of 2.8 million tons. Even though the new blast furnace will have the same capacity as the other 3 in Kwangyang, the additional coking coal requirement will be much smaller than the tonnages we needed for the other stages of the works. This paper reports that this is due to the increased use of pulverized coal

Field study for disposal of solid wastes from Advanced Coal Processes: Ohio LIMB Site Assessment. Final report, April 1986--November 1994

Energy Technology Data Exchange (ETDEWEB)

Weinberg, A.; Coel, B.J.; Butler, R.D.

1994-10-01

New air pollution regulations will require cleaner, more efficient processes for converting coal to electricity, producing solid byproducts or wastes that differ from conventional pulverized-coal combustion ash. Large scale landfill test cells containing byproducts were built at 3 sites and are to be monitored over at least 3 years. This report presents results of a 3-y field test at an ash disposal site in northern Ohio; the field test used ash from a combined lime injection-multistage burner (LIMB) retrofit at the Ohio Edison Edgewater plant. The landfill test cells used LIMB ash wetted only to control dusting in one cell, and LIMB ash wetted to optimize compaction density in the other cell. Both test cells had adequate load-bearing strength for landfill stability but had continuing dimensional instability. Heaving and expansion did not affect the landfill stability but probably contributed to greater permeability to infiltrating water. Leachate migration occurred from the base, but effects on downgradient groundwater were limited to increased chloride concentration in one well. Compressive strength of landfilled ash was adequate to support equipment, although permeability was higher and strength was lower than anticipated. Average moisture content has increased to about 90% (dry weight basis). Significant water infiltration has occurred; the model suggests that as much as 20% of the incident rainfall will pass through and exit as leachate. However, impacts on shallow ground water is minimal. Results of this field study suggest that LIMB ash from combustion of moderate to high sulfur coals will perform acceptably if engineering controls are used to condition and compact the materials, reduce water influx to the landfill, and minimize leachate production. Handling of the ash did not pose serious problems during cell construction; steaming and heat buildup were moderate.

Economic comparison of clean coal generating technologies with natural gas-combined cycle systems

International Nuclear Information System (INIS)

Sebesta, J.J.; Hoskins, W.W.

1990-01-01

This paper reports that there are four combustion technologies upon which U.S. electric utilities are expected to rely for the majority of their future power generating needs. These technologies are pulverized coal- fired combustion (PC); coal-fired fluidized bed combustion (AFBC); coal gasification, combined cycle systems (CGCC); and natural gas-fired combined cycle systems (NGCC). The engineering and economic parameters which affect the choice of a technology include capital costs, operating and maintenance costs, fuel costs, construction schedule, process risk, environmental and site impacts, fuel efficiency and flexibility, plant availability, capacity factors, timing of startup, and the importance of utility economic and financial factors

Physicochemical characterization of Baizhi particles by ultrafine pulverization

Science.gov (United States)

Yang, Lian-Wei; Sun, Peng; Gai, Guo-Sheng; Yang, Yu-Fen; Wang, Yu-Rong

2011-04-01

Baizhi, as a medicinal plant, has been demonstrated to be useful for the treatment of aches and pains in China. The physicochemical characterization of Baizhi particles is greatly influenced by ultrafine pulverization. To study the physicochemical characterization of Baizhi, the raw plant material of Baizhi was ground to 6 μm particles by a high speed centrifugal sheering (HSCS) pulverizer. The micron particles were characterized by optical microscopy and scanning electron microscopy (SEM). Imperatorin is one of the active ingredients of Baizhi, and its extraction yield is determined to evaluate the chemical characterization of Baizhi powder. Imperatorin was analyzed by high performance liquid chromatography (HPLC). The results show that after ultrafine pulverization, the plant cell walls are broken into pieces and the extraction yield of imperatorin is increased by 11.93% compared with the normal particles.

Advanced pulverized-coal power plants: A U.S. export opportunity

International Nuclear Information System (INIS)

Ruth, L.A.; Ramezan, M.; Izsak, M.S.

1995-01-01

This paper provides an overview of Low Emission Boiler System (LEBS) power generation systems and its potential for generating power worldwide. Based on the fuel availability, power requirements, and environmental regulations, countries have been identified that need to build advanced, clean, efficient, and economical power generation, systems. It is predicted that ''more electrical generation capacity will be built over the next 25 years than was built in the previous century''. For example, China and India alone, with less than 10% of today's demand, plan to build what would amount to a quarter of the world's new capacity. For the near- to mid-term, the LEBS program of Combustion 2000 has the promise to fill some of the needs of the international coal-fired power generation market. The high efficiency of LEBS, coupled with the use of advanced, proven technologies and low emissions, make it a strong candidate for export to those areas whose need for additional power is greatest. LEBS is a highly advanced version of conventional coal-based power plants that have been utilized throughout the world for decades. LEBS employs proven technologies and doesn't require gasification and/or an unconventional combustion environment (e.g., fluidized bed). LEBS is viewed by the utility industry as technically acceptable and commercially feasible

Change in surface characteristics of coal in upgrading of low-rank coals; Teihin`itan kaishitsu process ni okeru sekitan hyomen seijo no henka

Energy Technology Data Exchange (ETDEWEB)

Oki, A.; Xie, X.; Nakajima, T.; Maeda, S. [Kagoshima University, Kagoshima (Japan). Faculty of Engineering

1996-10-28

With an objective to learn mechanisms in low-rank coal reformation processes, change of properties on coal surface was discussed. Difficulty in handling low-rank coal is attributed to large intrinsic water content. Since it contains highly volatile components, it has a danger of spontaneous ignition. The hot water drying (HWD) method was used for reformation. Coal which has been dry-pulverized to a grain size of 1 mm or smaller was mixed with water to make slurry, heated in an autoclave, cooled, filtered, and dried in vacuum. The HWD applied to Loy Yang and Yallourn coals resulted in rapid rise in pressure starting from about 250{degree}C. Water content (ANA value) absorbed into the coal has decreased largely, with the surface made hydrophobic effectively due to high temperature and pressure. Hydroxyl group and carbonyl group contents in the coal have decreased largely with rising reformation treatment temperature (according to FT-IR measurement). Specific surface area of the original coal of the Loy Yang coal was 138 m{sup 2}/g, while it has decreased largely to 73 m{sup 2}/g when the reformation temperature was raised to 350{degree}C. This is because of volatile components dissolving from the coal as tar and blocking the surface pores. 2 refs., 4 figs.

Soot, unburned carbon and ultrafine particle emissions from air- and oxy-coal flames

International Nuclear Information System (INIS)

Morris, W.J.; Yu, Dunxi; Wendt, J.O.L.

2010-01-01

Oxy-coal combustion is one possible solution for the mitigation of greenhouse gases. In this process coal is burned in oxygen, rather than air, and the temperatures in the boiler are mitigated by recycling flue gases, so that the inlet mixture may contain either 27 % O 2 to match adiabatic flame temperatures, or 32 % O 2 to match gaseous radiation heat fluxes in the combustion chamber. However, a major issue for heat transfer from coal combustion is the radiative heat transmission from soot. For this research, air and oxy coal firing were compared regarding the emission of soot. A 100 kW down-fired laboratory combustor was used to determine effects of switching from air to oxy-firing on soot, unburned carbon and ultrafine particle emissions from practical pulverized coal flames. Of interest here were potential chemical effects of substitution of the N 2 in air by CO 2 in practical pulverized coal flames. The oxy-coal configuration investigated used once-through CO 2 , simulating cleaned flue gas recycle with all contaminants and water removed. Three coals were each burned in: a) air, b) 27 % O 2 / 73 % CO 2 , c) 32 % O 2 / 68 % CO 2 . Tests were conducted at (nominally) 3 %, 2 %, 1 % and 0 % O 2 in the exhaust (dry basis). For each condition, particulate samples were iso kinetically withdrawn far from the radiant zone, and analyzed using a photoacoustic analyzer (PA) for black carbon, a scanning mobility particle sizer (SMPS) for ultrafine particles, and a total sample loss on ignition (LOI) method for unburned carbon in ash. Data suggest that at low stoichiometric ratios, ultrafine particles consist primarily of black carbon, which, for the bituminous coal, is produced in lesser amounts under oxy-fired conditions than under the air-fired condition, even when adiabatic flame temperatures are matched. However, significant changes in mineral matter vaporization were not observed unless the flames were hotter. These and other results are interpreted in the light of

Particle-based characterisation of pulverised coals and chars for carbon burnout studies

Energy Technology Data Exchange (ETDEWEB)

Gibbins, J.R.; Seitz, M.H.; Kennedy, S.M.; Beeley, T.J.; Riley, G.S. [Imperial College of Science, Technology and Medicine, London (United Kingdom). Mechanical Engineering Department

1999-07-01

The study of individual particle properties, as opposed to averaged behaviour of differing particles, was carried out for the combustion of coals and chars using optical microscopy and digital image processing. Chars from entrained flow reactors and corresponding pulverized fuel samples were characterized to examine possible char particle origins for real heterogeneous particles. 7 refs., 5 figs., 1 tab.

Assessment of ecotoxicological risks of element leaching from pulverized coal ashes

NARCIS (Netherlands)

Jenner, H.A.

1995-01-01

This thesis describes the consequences of the disposal of the combustion residues of coal, especially the uptake of elements from such residues and their effects on various organisms. The effects on benthic organisms in fresh and in seawater are considered in the first two parts. The third

Fuel combustion in thermal power plants in Japan

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1983-11-01

The position of black coal in the energy balance of Japan is discussed. About 75% of electric energy is produced by thermal power plants. Eighty-five per cent of electricity is produced by power plants fired with liquid fuels and 3% by coal fired plants. Coal production in Japan, the forecast coal import to the country by 1990 (132 Mt/year), proportion of coal imported from various countries, chemical and physical properties of coal from Australia, China and Japan are discussed. Coal classification used in Japan is evaluated. The following topics associated with coal combustion in fossil-fuel power plants in Japan are discussed: coal grindability, types of pulverizing systems, slagging properties of boiler fuel in Japan, systems for slag removal, main types of steam boilers and coal fired furnaces, burner arrangement and design, air pollution control from fly ash, sulfur oxides and nitrogen oxides, utilization of fly ash for cement production, methods for removal of nitrogen oxides from flue gas using ammonia and catalysts or ammonia without catalysts, efficiency of nitrogen oxide control, abatement of nitrogen oxide emission from boilers by flue gas recirculation and reducing combustion temperatures. The results of research into air pollution control carried out by the Nagasaki Technical Institute are reviewed.

Research, development, demonstration, and early deployment policies for advanced-coal technology in China

International Nuclear Information System (INIS)

Zhao Lifeng; Gallagher, Kelly Sims

2007-01-01

Advanced-coal technologies will increasingly play a significant role in addressing China's multiple energy challenges. This paper introduces the current status of energy in China, evaluates the research, development, and demonstration policies for advanced-coal technologies during the Tenth Five-Year Plan, and gives policy prospects for advanced-coal technologies in the Eleventh Five-Year Plan. Early deployment policies for advanced-coal technologies are discussed and some recommendations are put forward. China has made great progress in the development of advanced-coal technologies. In terms of research, development, and demonstration of advanced-coal technologies, China has achieved breakthroughs in developing and demonstrating advanced-coal gasification, direct and indirect coal liquefaction, and key technologies of Integrated Gasification Combined Cycle (IGCC) and co-production systems. Progress on actual deployment of advanced-coal technologies has been more limited, in part due to insufficient supporting policies. Recently, industry chose Ultra Super Critical (USC) Pulverized Coal (PC) and Super Critical (SC) PC for new capacity coupled with pollution-control technology, and 300 MW Circulating Fluidized Bed (CFB) as a supplement

Premixed combustion on ceramic foam burners

NARCIS (Netherlands)

Bouma, P.H.; Goey, de L.P.H.

1999-01-01

Combustion of a lean premixed methane–air mixture stabilized on a ceramic foam burner has been studied. The stabilization of the flame in the radiant mode has been simulated using a one-dimensional numerical model for a burner stabilized flat-flame, taking into account the heat transfer between the

Altitude Performance Characteristics of Tail-pipe Burner with Convergingconical Burner Section on J47 Turbojet Engine

Science.gov (United States)

Prince, William R; Mcaulay, John E

1950-01-01

An investigation of turbojet-engine thrust augmentation by means of tail-pipe burning was conducted in the NACA Lewis altitude wind tunnel. Performance data were obtained with a tail-pipe burner having a converging conical burner section installed on an axial-flow-compressor type turbojet engine over a range of simulated flight conditions and tail-pipe fuel-air ratios with a fixed-area exhaust nozzle. A maximum tail-pipe combustion efficiency of 0.86 was obtained at an altitude of 15,000 feet and a flight Mach number of 0.23. Tail-pipe burner operation was possible up to an altitude of 45,000 feet at a flight Mach number of 0.23.

Innovative Clean Coal Technology (ICCT): 500-MW demonstration of advanced wall-fired cmbustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Field chemical emissions monitoring, Overfire air and overfire air/low NO{sub x} burner operation: Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-12-31

This report summarizes data gathered by Radian Corporation at a coal-fired power plant, designated Site 16, for a program sponsored by the United States Department of Energy (DOE), Southern Company Services (SCS), and the Electric Power Research Institute (EPRI). Concentrations of selected inorganic and organic substances were measured in the process and discharge streams of the plant operating under two different types of combustion modifications: overfire air (OFA) and a combination of overfire air with low-NO{sub x} burners (OFA/LNB). Information contained in this report will allow DOE and EPRI to determine the effects of low-NO{sub x} modifications on plant emissions and discharges. Sampling was performed on an opposed wall-fired boiler burning medium-sulfur bituminous coal. Emissions were controlled by electrostatic precipitators (ESPs). The testing was conducted in two distinct sampling periods, with the OFA test performed in March of 1991 and the OFA/LNB test performed in May of 1993. Specific objectives were: to quantify emissions of target substances from the stack; to determine the efficiency of the ESPs for removing the target substances; and to determine the fate of target substances in the various plant discharge streams.

DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A TANGENTIALLY COAL-FIRED UTILITY BOILER (YORKTOWN LIMB DEMONSTRATION)

Science.gov (United States)

The report summarizes activities conducted and results achieved in an EPA-sponsored program to demonstrate Limestone Injection Multistage Burner (LIMB) technology on a tangentially fired coal-burning utility boiler, Virginia Power's 180-MWe Yorktown Unit No. 2. his successfully d...

Minor actinide transmutation using minor actinide burner reactors

International Nuclear Information System (INIS)

Mukaiyama, T.; Yoshida, H.; Gunji, Y.

1991-01-01

The concept of minor actinide burner reactor is proposed as an efficient way to transmute long-lived minor actinides in order to ease the burden of high-level radioactive waste disposal problem. Conceptual design study of minor actinide burner reactors was performed to obtain a reactor model with very hard neutron spectrum and very high neutron flux in which minor actinides can be fissioned efficiently. Two models of burner reactors were obtained, one with metal fuel core and the other with particle fuel core. Minor actinide transmutation by the actinide burner reactors is compared with that by power reactors from both the reactor physics and fuel cycle facilities view point. (author)

Non-slag co-gasification of biomass and coal in entrained-bed furnace

Science.gov (United States)

Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

2018-02-01

Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

Improving combustion characteristics and NO(x) emissions of a down-fired 350 MW(e) utility boiler with multiple injection and multiple staging.

Science.gov (United States)

Kuang, Min; Li, Zhengqi; Xu, Shantian; Zhu, Qunyi

2011-04-15

Within a Mitsui Babcock Energy Limited down-fired pulverized-coal 350 MW(e) utility boiler, in situ experiments were performed, with measurements taken of gas temperatures in the burner and near the right-wall regions, and of gas concentrations (O(2) and NO) from the near-wall region. Large combustion differences between zones near the front and rear walls and particularly high NO(x) emissions were found in the boiler. With focus on minimizing these problems, a new technology based on multiple-injection and multiple-staging has been developed. Combustion improvements and NO(x) reductions were validated by investigating three aspects. First, numerical simulations of the pulverized-coal combustion process and NO(x) emissions were compared in both the original and new technologies. Good agreement was found between simulations and in situ measurements with the original technology. Second, with the new technology, gas temperature and concentration distributions were found to be symmetric near the front and rear walls. A relatively low-temperature and high-oxygen-concentration zone formed in the near-wall region that helps mitigate slagging in the lower furnace. Third, NO(x) emissions were found to have decreased by as much as 50%, yielding a slight decrease in the levels of unburnt carbon in the fly ash.

Porosity effects in flame length of the porous burners

Directory of Open Access Journals (Sweden)

Fatemeh Bahadori

2014-10-01

Full Text Available Furnaces are the devices for providing heat to the industrial systems like boilers, gas turbines and etc. The main challenge of furnaces is emission of huge air pollutants. However, porous burners produce less contaminant compared to others. The quality of the combustion process in the porous burners depends on the length of flame in the porous medium. In this paper, the computational fluid dynamic (CFD is used to investigate the porosity effects on the flame length of the combustion process in porous burner. The simulation results demonstrate that increasing the porosity increases the flame length and the combustion zone extends forward. So, combustion quality increases and production of carbon monoxide decrease. It is possible to conclude that temperature distribution in low porosity burner is lower and more uniform than high porosity one. Therefore, by increasing the porosity of the burner, the production of nitrogen oxides increases. So, using an intermediate porosity in the burner appears to be reasonable.

Numerical study of flow, combustion and emissions characteristics in a 625 MWe tangentially fired boiler with composition of coal 70% LRC and 30% MRC

Science.gov (United States)

Sa'adiyah, Devy; Bangga, Galih; Widodo, Wawan; Ikhwan, Nur

2017-08-01

Tangential fired boiler is one of the methods that can produce more complete combustion. This method applied in Suralaya Power Plant, Indonesia. However, the boiler where supposed to use low rank coal (LRC), but at a given time must be mixed with medium rank coal (MRC) from another unit because of lack of LRC coal. Accordingly to the situation, the study about choosing the right position of LRC and MRC in the burner elevation must be investigated. The composition of coal is 70%LRC / 30%MRC where MRC will be placed at the lower (A & C - Case I)) or higher (E & G - Case II) elevation as the cases in this study. The study is carried out using Computational Fluid Dynamics (CFD) method. The simulation with original case (100%LRC) has a good agreement with the measurement data. As the results, MRC is more recommended at the burner elevation A & C rather than burner elevation E & G because it has closer temperature (880 K) compared with 100%LRC and has smaller local heating area between upper side wall and front wall with the range of temperature 1900 - 2000 K. For emissions, case I has smaller NOx and higher CO2 with 104 ppm and 15,6%. Moreover, it has samller O2 residue with 5,8% due to more complete combustion.

Formation of fine particles in co-combustion of coal and solid recovered fuel in a pulverized coal-fired power station

DEFF Research Database (Denmark)

Wu, Hao; Pedersen, Anne Juul; Glarborg, Peter

2011-01-01

showed an ultrafine mode centered at approximately 0.1 μm. Compared with coal combustion, co-combustion of coal and SRF increased the formation of submicron particles, especially ultrafine particles below 0.2 μm. The morphology of the particles indicated that supermicron particles were primarily formed...... by the melting of minerals. The ultrafine particles were generated through nucleation and coagulation of vaporized inorganic species, while for the particles in between supermicron and ultrafine particles, condensation of vaporized species or aggregation of nucleates on the existing spherical submicron particles...... appear to be an important formation mechanism. The elemental composition of the particles from coal combustion showed that S and Ca were significantly enriched in ultrafine particles and P was also enriched considerably. However, compared with supermicron particles, the contents of Al, Si and K were...

RF torch discharge combined with conventional burner

International Nuclear Information System (INIS)

Janca, J.; Tesar, C.

1996-01-01

The design of the combined flame-rf-plasma reactor and experimental examination of this reactor are presented. For the determination of the temperature in different parts of the combined burner plasma the methods of emission spectroscopy were used. The temperatures measured in the conventional burner reach the maximum temperature 1900 K but in the burner with the superimposed rf discharge the neutral gas temperature substantially increased up to 2600 K but also the plasma volume increases substantially. Consequently, the resident time of reactants in the reaction zone increases

Carbon burnout of pulverised coal in power station furnaces

Energy Technology Data Exchange (ETDEWEB)

R.I. Backreedy; L.M. Fletcher; J.M. Jones; L. Ma; M. Pourkashanian; A. Williams; K. Johnson; D.J. Waldron; P. Stephenson [University of Leeds, Leeds (United Kingdom)

2003-07-01

The degree of carbon burnout in pulverised fuel fired power stations is important because it is linked with power plant efficiency and coal ash suitability for construction purposes. The use of computational methods to calculate carbon burnout in such systems has been aided by the increasing availability of fast computers and improvements in computational methodologies. Despite recent advances in fluid flow, coal devolatilisation and coal combustion models, the use of CFD methods for detailed design purposes or for the selection of commercial coals is still limited. In parallel, industrial engineering codes, which combine simplified thermal models with advanced coal combustion models, are still undergoing development since they provide economic advantages over detailed CFD analysis. Although the major coal combustion processes are well established, an understanding regarding the role of coal macerals and the influence of ash on the combustion process is still lacking. A successful coal model must be able to handle all the complexities of combustion, from the details of the burner geometry through to the formation of unburnt carbon as well as NOx. The development of such a model is described here.

Evaluation of NOX emissions from TVA coal-fired power plants

International Nuclear Information System (INIS)

Jones, J.W.; Stamey-Hall, S.

1991-01-01

The paper gives results of a preliminary evaluation of nitrogen oxide (NOx) emissions from 11 Tennessee Valley Authority (TVA) coal-fired power plants. Current EPA AP-42 emission factors for NOx from coal-fired utility boilers do not account for variations either in these emissions as a function of generating unit load, or in designs of boilers of the same general type, particularly wall-fired boilers. The TVA has compiled short-term NOx emissions data from 30 units at 11 TVA coal-fired plants. These units include cyclone, cell burner, single wall, opposed wall, single tangential, and twin tangential boiler firing designs. Tests were conducted on 29 of the 30 units at high load; 18 were also tested at reduced load. NOx emissions rates were calculated for each test and compared to the calculated rate for each boiler type using AP-42. Preliminary analysis indicates that: (1) TVA cyclone-fired units emit more NOx than estimated using AP-42; (2) TVA cell burner units emit considerably more NOx than estimated; (3) most TVA single-wall-fired units emit slightly more NOx than estimated; (4) most TVA single-furnace tangentially fired units emit less NOx than estimated at high load, but the same as (or more than) estimated at reduced load; and (5) most TVA twin-furnace tangentially fired units, at high load, emit slightly more NOx than estimated using AP-42

Coal Direct Chemical Looping Retrofit to Pulverized Coal Power Plants for In-Situ CO2 Capture

Energy Technology Data Exchange (ETDEWEB)

Zeng, Liang; Li, Fanxing; Kim, Ray; Bayham, Samuel; McGiveron, Omar; Tong, Andrew; Connell, Daniel; Luo, Siwei; Sridhar, Deepak; Wang, Fei; Sun, Zhenchao; Fan, Liang-Shih

2013-09-30

A novel Coal Direct Chemical Looping (CDCL) system is proposed to effectively capture CO2 from existing PC power plants. The work during the past three years has led to an oxygen carrier particle with satisfactory performance. Moreover, successful laboratory, bench scale, and integrated demonstrations have been performed. The proposed project further advanced the novel CDCL technology to sub-pilot scale (25 kWth). To be more specific, the following objectives attained in the proposed project are: 1. to further improve the oxygen carrying capacity as well as the sulfur/ash tolerance of the current (working) particle; 2. to demonstrate continuous CDCL operations in an integrated mode with > 99% coal (bituminous, subbituminous, and lignite) conversion as well as the production of high temperature exhaust gas stream that is suitable for steam generation in existing PC boilers; 3. to identify, via demonstrations, the fate of sulfur and NOx; 4. to conduct thorough techno-economic analysis that validates the technical and economical attractiveness of the CDCL system. The objectives outlined above were achieved through collaborative efforts among all the participants. CONSOL Energy Inc. performed the techno-economic analysis of the CDCL process. Shell/CRI was able to perform feasibility and economic studies on the large scale particle synthesis and provide composite particles for the sub-pilot scale testing. The experience of B&W (with boilers) and Air Products (with handling gases) assisted the retrofit system design as well as the demonstration unit operations. The experience gained from the sub-pilot scale demonstration of the Syngas Chemical Looping (SCL) process at OSU was able to ensure the successful handling of the solids. Phase 1 focused on studies to improve the current particle to better suit the CDCL operations. The optimum operating conditions for the reducer reactor such as the temperature, char gasification enhancer type, and flow rate were identified. The

Dispersion of pollutants, environmental externalities due to a pulverized coal power plant and their effect on the cost of electricity

International Nuclear Information System (INIS)

Czarnowska, Lucyna; Frangopoulos, Christos A.

2012-01-01

Energy conversion systems generate pollution that causes damages to the environment and the society. The objective of this work is to study the dispersion of pollutants and assess the environmental and social cost due to pollution from such a system. For this purpose, a pulverized coal power plant is selected. Using thermodynamic principles combined with empirical techniques, the quantities of pollutants emitted by the plant are estimated. Then, using the EcoSenseWeb software, which is based on the results of the ExternE project, the external environmental cost (externalities) of pollution is assessed. The plant is considered as located in four different cities in Poland and the externalities are calculated for each city separately. It is shown that the external environmental cost has a strong influence on the unit cost of electricity. In addition, the dispersion of pollutants is presented for the plant located in Olsztyn city. Furthermore, the plant is considered as located near the capitals of European countries and the environmental externalities are calculated for each city. The neighboring countries that are strongly affected by the plant in each particular city are identified. The sensitivity of the unit cost of electricity to certain important parameters is investigated. -- Highlights: ► The external cost of pollution has a significant impact on the cost of electricity. ► The results depend on the particular plant, location and level (local-global). ► Externalities make the installation of abatement equipment economical. ► The source location of emissions has a significant effect on the external cost. ► The transboundary pollution has a strong effect on the environmental cost.

6th Conference on Coal Utilization Technology; Dai 6 kai sekitan riyo gijutsu kaigi koenshu

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-09-01

The paper compiled the papers presented in the 6th Conference on Coal Utilization Technology held in September 1996. With relation to the fluidized bed boiler, reported were Field operation test of Wakamatsu PFBC combined cycle power plant and Development of pressurized internally circulating fluidized bed combustion technology. Regarding the coal reformation, Development of advanced coal cleaning process, Coal preparation and coal cleaning in the dry process, etc. Concerning the combustion technology, Study of the O2/CO2 combustion technology, Development of pressurized coal partial combustor, etc. About the CWM, Development of low rank coals upgrading and their CWM producing technology, Technique of CWM distribution system, etc. Relating to the coal ash, Engineering characteristics of the improved soil by deep mixing method using coal ash, Employment of fluidized bed ash as a basecourse material, On-site verification trials using fly ash for reclamation behind bulkheads, Water permeabilities of pulverized fuel ash, Separation of unburned carbon from coal fly ash through froth flotation, Practical use technology of coal ash (POZ-O-TEC), etc

Efficient industrial burner control of a flexible burner management system; Effiziente industrielle Brennertechnik durch Einsatz flexibler Feuerungsautomaten

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Ulrich; Saenger, Peter [Siemens AG, Rastatt (Germany)

2012-02-15

Compactness and flexibility of a burner control system is a very important issue. With a few types a wide range in different industrial applications should be covered. This paper presents different applications of a new burner control system: heating of cooling lines in glass industry, steam generation and air heating for a pistachio roastery and in grain dryers. (orig.)

CHP Integrated with Burners for Packaged Boilers

Energy Technology Data Exchange (ETDEWEB)

Castaldini, Carlo; Darby, Eric

2013-09-30

The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

Proposition of primary methods for nitrogen oxides emissions reduction at coal-fired 200 MW power unit (Yugoslavia)

International Nuclear Information System (INIS)

Repic, B.; Mladenovic, R.; Crnomarkovic, N.

1997-01-01

The combustion of coal is followed by increased pollution of the environment with toxic products. Together with the generation of other pollutants, the emission of nitrogen oxides (NO x ) represents, due to its high toxicity, a great environmental risk. Appropriate measures must be taken for lowering NO x emission, both on new facilities and those already in operation. Basic technologies (primary reduction methods) of several generations, developed until now and used in practice, are presented in the paper. The technologies applicable on domestic facilities and adjusted to domestic coals have been given particular consideration. Proposition of primary methods for NO x emission reduction at coal-fired 200 MW power unit at TPS 'Nikola Tesla' is analyzed. The following methods have been considered in detail: flue gases recirculation, multi-stage combustion, low-NO x burners, additional over-fire air, multi-stage air intake into the furnace, staged fuel injection, grinding fineness increase, etc. Considerations were performed according to existing constructive characteristics of the furnace and the burners, and characteristics of used fuels, i. e. lignites from Kolubara pit. (Author)

Burner for a wood burning furnace

Energy Technology Data Exchange (ETDEWEB)

Nolting, H

1981-12-10

The burner according to the invention consists of a horizontal tube, whose front wall is penetrated by an intake pipe, which is surrounded by a pipe duct and several divided shells, which are arranged below the pipe duct. The front wall is also provided with air openings. The intake pipe is provided with a spiral and moves chopped wood into the burner.

Evaluating the efficacy of a minor actinide burner

International Nuclear Information System (INIS)

Dobbin, K.D.; Kessler, S.F.; Nelson, J.V.; Omberg, R.P.; Wootan, D.W.

1993-06-01

The efficacy of a minor actinide burner can be evaluated by comparing safety and economic parameters to the support ratio. Minor actinide mass produced per unit time in this number of Light Water Reactors (LWRs) can be burned during the same time period in one burner system. The larger the support ratio for a given set of safety and economic parameters, the better. To illustrate this concept, the support ratio for selected Liquid Metal Reactor (LMR) burner core designs was compared with corresponding coolant void worths, a fundamental safety concern following the Chernobyl accident. Results can be used to evaluate the cost in reduced burning of minor actinides caused by LMR sodium void reduction efforts or to compare with other minor actinide burner systems

PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

Science.gov (United States)

The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

Effect of primary air content on formation of nitrogen oxides during combustion of Ehkibastuz coal

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Imankulov, Eh.R.

1986-01-01

Investigations are discussed carried out in a pilot plant at the Kaz. Power Engineering Scientific Research Institute into the effect of the amount of primary air in coal-dust flame on the final concentration of nitrogen oxides in flue gases. The tests were carried out in a 7500 mm high, 1600 mm dia vertical cylindrical combustion chamber having type P-57 burner, and air dispersed fuel plus additional air supplies located at the top. Amounts of coal dust fed by a drum feeder along the air pipe varied from 100-600 kg/h. The required air was supplied by 5000 m/sup 3//h Type TK-700/5 blowers at 0.04 MPa. Ehkibastuz coal samples contained: 1.3% moisture; 48.1% ash; 38.02% carbon; 2.56% hydrogen; 0.73% sulfur; 0.60% nitrogen; heat of combustion was 14.3 MJ/kg. Results obtained indicate that variations in the amount of primary air in swirl flow burners affect formation of fuel nitrogen; there is an optimum volume at which minimum quantities of nitrogen oxides are formed. Either an increase or decrease in the primary air results in a rise in nitrogen oxide concentration. 3 references.

PROJECT OF COAGULANT DISPENSER IN PULVERIZATION AERATOR WITH WIND DRIVE

Directory of Open Access Journals (Sweden)

Ewa Osuch

2017-09-01

Full Text Available Lakes are one of most important freshwater ecosystems, playing significant role in functioning of nature and human economy. Swarzędzkie Lake is good example of ecosystem, which in last half-century was exposed to the influence of strong anthropopressure. Direct inflow of sewage with large number of biogens coming to the lake with water of inflows caused distinct disturbance of its functioning. In autumn 2011 restoration begined on Swarzędzkie Lake for reduction of lake trophy and improvement of water quality. For achieving better and quicker effect, simultaneously combination of some methods was applied, among others method of oxygenation of over-bottom water with help of pulverization aerator and method of precise inactivation of phosphorus in water depths. Characterization and analysis of improved coagulant dispenser applying active substance only during work of pulverization aerator is the aim of this thesis. Principle of dispenser work, its structure and location in pulverization aerator were explained. It was stated, that introduction to water a factor initiating process of phosphorus inactivation causes significant reduction of mineral phosphorus in water and size of coagulant dose correlates with intensity of work of pulverization aerator with wind drive.

Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

International Nuclear Information System (INIS)

Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

1990-01-01

This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

0.20-m (8-in.) primary burner development report

International Nuclear Information System (INIS)

Stula, R.T.; Young, D.T.; Rode, J.S.

1977-12-01

High-Temperature Gas-Cooled Reactors (HTGRs) utilize graphite-base fuels. Fluidized-bed burners are being employed successfully in the experimental reprocessing of these fuels. The primary fluidized-bed burner is a unit operation in the reprocessing flowsheet in which the graphite moderator is removed. A detailed description of the development status of the 0.20-m (8-in.) diameter primary fluidized-bed burner as of July 1, 1977 is presented. Experimental work to date performed in 0.10; 0.20; and 0.40-m (4, 8, and 16 in.) diameter primary burners has demonstrated the feasibility of the primary burning process and, at the same time, has defined more clearly the areas in which additional experimental work is required. The design and recent operating history of the 0.20-m-diameter burner are discussed, with emphasis placed upon the evolution of the current design and operating philosophy

Trace elements in co-combustion of solid recovered fuel and coal

DEFF Research Database (Denmark)

Wu, Hao; Glarborg, Peter; Jappe Frandsen, Flemming

2013-01-01

Trace element partitioning in co-combustion of a bituminous coal and a solid recovered fuel (SRF) was studied in an entrained flow reactor. The experiments were carried out at conditions similar to pulverized coal combustion, with SRF shares of 7.9 wt.% (wet basis), 14.8 wt.% and 25.0 wt.......%. In addition, the effect of additives such as NaCl, PVC, ammonium sulphate, and kaolinite on trace element partitioning was investigated. The trace elements studied were As, Cd, Cr, Pb, Sb and Zn, since these elements were significantly enriched in SRF as compared to coal. During the experiments, bottom ash...... was collected in a chamber, large fly ash particles were collected by a cyclone with a cut-off diameter of ~2.5 μm, and the remaining fly ash particles were gathered in a filter. It was found that when coal was co-fired with SRF, the As, Cd, Pb, Sb and Zn content in filter ash/cyclone ash increased almost...

Use of artificial intelligence techniques for optimisation of co-combustion of coal with biomass

Energy Technology Data Exchange (ETDEWEB)

Tan, C.K.; Wilcox, S.J.; Ward, J. [University of Glamorgan, Pontypridd (United Kingdom). Division of Mechanical Engineering

2006-03-15

The optimisation of burner operation in conventional pulverised-coal-fired boilers for co-combustion applications represents a significant challenge This paper describes a strategic framework in which Artificial Intelligence (AI) techniques can be applied to solve such an optimisation problem. The effectiveness of the proposed system is demonstrated by a case study that simulates the co-combustion of coal with sewage sludge in a 500-kW pilot-scale combustion rig equipped with a swirl stabilised low-NOx burner. A series of Computational Fluid Dynamics (CFD) simulations were performed to generate data for different operating conditions, which were then used to train several Artificial Neural Networks (ANNs) to predict the co-combustion performance. Once trained, the ANNs were able to make estimations of unseen situations in a fraction of the time taken by the CFD simulation. Consequently, the networks were capable of representing the underlying physics of the CFD models and could be executed efficiently for a large number of iterations as required by optimisation techniques based on Evolutionary Algorithms (EAs). Four operating parameters of the burner, namely the swirl angles and flow rates of the secondary and tertiary combustion air were optimised with the objective of minimising the NOx and CO emissions as well as the unburned carbon at the furnace exit. The results suggest that ANNs combined with EAs provide a useful tool for optimising co-combustion processes.

Design and construction of an air inductor burner

International Nuclear Information System (INIS)

Martinez, Camilo; Cardona, Mario; Arrieta, Andres Amell

2001-01-01

This article presents research results performed with the purpose of obtain design parameters, construction, and air inductor burner operation, which are used in industrial combustion systems, in several processes such as: metal fusion (fusion furnaces), fluids heating (immerse heating tubes), steam production (steam boiler), drying processes, etc. In order to achieve such objectives, a prototype with thermal power modulation from 6 to 52 kW, was built to be either operated with natural gas or with LPG. The burner was built taking in mind the know how (design procedure) developed according to theoretical schemes of different bibliographic references and knowledge of the research group in gas science and technology of the University of Antioquia. However, with such procedure only the burner mixer is dimensioned and five parameters must to be selected by the designer: burner thermal power, primary aeration ratio, counter pressure at combustion chamber, air pressure admission and gas fuel intended to use. For head design we took in mind research done before by the group of science and technology in gas research: Mono port and bar burner heads with their respective stabilization flame systems

Studies on a burner used biomass pellets as fuel. Performance of a spiral vortex pellet burner

Energy Technology Data Exchange (ETDEWEB)

Iwao, Toshio

1987-12-21

In order to develop a small size burner with high performance using biomass pellets fuel substitute for fuel oil, the burning performance of a spiral vortex pallet burner has been studied. An experimental equipment for the pellet burning is made up of a fuel supply unit, combustion chamber and a furnace. The used woody pellet is made of mixed sawdust and bark; with water content of 10.29%, particle diameter of 5.5-9mm, length of 5-50mm, and, apparent and real specific gravities are 0.59 and 1.334 respectively. The pellets are sent to bottom of the combustion chamber, spiral vortex combustion are carried out with blown air, the ashes and unburnt residues are discharged to out of combustion chamber with spiral vortex hot gases. As the result, it was clarified that the formation of the burning layers in a burner is required to be in order of the layers of ash, oxidation, reduction and carbonization up to the upper layer for high burning performance, and the formation of the layer is influenced by the condition of sedimentation of pellets in the combustion chamber. In the meanwhile the burning performance of the burner is influenced by the quantity of blast, the rate of feeding, and by the time of pre-heating in the combustion chamber. (23 figs, 5 refs)

Wireless vibration monitoring in a US coal-fired plant

Energy Technology Data Exchange (ETDEWEB)

Gbur, G.L.; Wier, W.; Bark, T.

2006-07-15

Choosing a reliable wireless systems able to provide data on vibration magnitudes in a coal pulveriser was never going to be easy, so two systems were tested alongside each other. One was the Wireless MCT System produced by SKF Reliability Systems; the other was from an alternative vendor. A replacement wireless vibration monitor was required at the Baldwin Energy Complex near Decartar, Illinois, USA. A single CE-Raymond model 923.RP pulverizer equipped with eight Wilcox on 786A accelerometers was chosen for monitoring. Five days after installation, the pulverizer experienced a failure. The wireless system provided vibration magnitudes to Dynegy's OSI PI Historian software. Analysis of this data coupled with an unsuccessful attempt to adjust the grinding roll, revealed that the number two grinding roll bearing had failed. The SKF Reliability System proved to detect the fault earlier than the non-SKF system and was chosen for the plant. 10 figs., 1 tab.

Coal Combustion Behavior in New Ironmaking Process of Top Gas Recycling Oxygen Blast Furnace

Science.gov (United States)

Zhou, Zhenfeng; Xue, Qingguo; Tang, Huiqing; Wang, Guang; Wang, Jingsong

2017-10-01

The top gas recycling oxygen blast furnace (TGR-OBF) is a new ironmaking process which can significantly reduce the coke ratio and emissions of carbon dioxide. To better understand the coal combustion characteristics in the TGR-OBF, a three dimensional model was developed to simulate the lance-blowpipe-tuyere-raceway of a TGR-OBF. The combustion characteristics of pulverized coal in TGR-OBF were investigated. Furthermore, the effects of oxygen concentration and temperature were also analyzed. The simulation results show that the coal burnout increased by 16.23% compared to that of the TBF. The oxygen content has an obvious effect on the burnout. At 70% oxygen content, the coal burnout is only 21.64%, with a decrease of 50.14% compared to that of TBF. Moreover, the effect of oxygen temperature is also very obvious.

Influence of wheat kernel physical properties on the pulverizing process.

Science.gov (United States)

Dziki, Dariusz; Cacak-Pietrzak, Grażyna; Miś, Antoni; Jończyk, Krzysztof; Gawlik-Dziki, Urszula

2014-10-01

The physical properties of wheat kernel were determined and related to pulverizing performance by correlation analysis. Nineteen samples of wheat cultivars about similar level of protein content (11.2-12.8 % w.b.) and obtained from organic farming system were used for analysis. The kernel (moisture content 10 % w.b.) was pulverized by using the laboratory hammer mill equipped with round holes 1.0 mm screen. The specific grinding energy ranged from 120 kJkg(-1) to 159 kJkg(-1). On the basis of data obtained many of significant correlations (p kernel physical properties and pulverizing process of wheat kernel, especially wheat kernel hardness index (obtained on the basis of Single Kernel Characterization System) and vitreousness significantly and positively correlated with the grinding energy indices and the mass fraction of coarse particles (> 0.5 mm). Among the kernel mechanical properties determined on the basis of uniaxial compression test only the rapture force was correlated with the impact grinding results. The results showed also positive and significant relationships between kernel ash content and grinding energy requirements. On the basis of wheat physical properties the multiple linear regression was proposed for predicting the average particle size of pulverized kernel.

Multifuel burners based on the porous burner technology for the application in fuel cell systems; Mehrstofffaehige Brenner auf Basis der Porenbrennertechnik fuer den Einsatz in Brennstoffzellensystemen

Energy Technology Data Exchange (ETDEWEB)

Diezinger, S.

2006-07-01

The present doctoral thesis describes the development of multifuel burners based on the porous burner technology for the application in hydrocarbon driven fuel cell systems. One objective of such burners is the heating of the fuel cell system to the operating temperature at the cold start. In stationary operation the burner has to postcombust the waste gases from the fuel cell and the gas processing system in order to reduce the pollutant emissions. As the produced heat is required for endothermal processes like the steam reforming the burner has a significant influence on the system's efficiency. The performed investigations are targeting on a gasoline driven PEMFC-System with steam reforming. In such systems the burner has to be capable to combust the system's fuel gasoline at the cold start, a low calorific fuel cell offgas (HU = 6,4 MJ/kg) in stationary operation and a hydrogen rich gas in the case of an emergency shut down. Pre-tests revealed that in state of the art porous burners the flame front of hydrogen/air combustion can only be stabilized at very high excess air ratios. In basic investigations concerning the stabilization of flame fronts in porous media the dominant influence parameters were determined. Based on this findings a new flame trap was developed which increases the operational range with hydrogen rich mixtures significantly. Furthermore the burning velocity at stationary combustion in porous media was investigated. The dependency of the porous burning velocity on the excess air ratio for different hydrocarbons and hydrogen as well as for mixtures of both was determined. The results of these basic investigations were applied for the design of a multifuel burner. In order to achieve an evaporation of the gasoline without the use of additional energy, an internal heat exchanger section for heating the combustion air was integrated into the burner. Additionally different experimental and numerical methods were applied for designing the

Relevance of Clean Coal Technology for India’s Energy Security: A Policy Perspective

Science.gov (United States)

Garg, Amit; Tiwari, Vineet; Vishwanathan, Saritha

2017-07-01

Climate change mitigation regimes are expected to impose constraints on the future use of fossil fuels in order to reduce greenhouse gas (GHG) emissions. In 2015, 41% of total final energy consumption and 64% of power generation in India came from coal. Although almost a sixth of the total coal based thermal power generation is now super critical pulverized coal technology, the average CO2 emissions from the Indian power sector are 0.82 kg-CO2/kWh, mainly driven by coal. India has large domestic coal reserves which give it adequate energy security. There is a need to find options that allow the continued use of coal while considering the need for GHG mitigation. This paper explores options of linking GHG emission mitigation and energy security from 2000 to 2050 using the AIM/Enduse model under Business-as-Usual scenario. Our simulation analysis suggests that advanced clean coal technologies options could provide promising solutions for reducing CO2 emissions by improving energy efficiencies. This paper concludes that integrating climate change security and energy security for India is possible with a large scale deployment of advanced coal combustion technologies in Indian energy systems along with other measures.

Influence of burner form and pellet type on domestic pellet boiler performance

Science.gov (United States)

Rastvorov, D. V.; Osintsev, K. V.; Toropov, E. V.

2017-10-01

The study presents combustion and emission results obtained using two serial pellet boilers of the same heating capacity 40 kW. These boilers have been designed by producers for domestic conditions of exploitation. The principal difference between boilers was the type of the burner. The study concerns the efficiency and ecological performance difference between burners of circular and rectangular forms. The features of the combustion process in both types of burners were studied when boiler operated with different sorts of pellets. The results suggest that the burner of circular form excels the rectangular form burner. However, there is some difference of NOx emission between circular and rectangular burners.

Catalytic burners in larger boiler appliances

Energy Technology Data Exchange (ETDEWEB)

Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

2009-02-15

This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

Subtask 3.9 - Direct Coal Liquefaction Process Development

Energy Technology Data Exchange (ETDEWEB)

Aulich, Ted; Sharma, Ramesh

2012-07-01

The Energy and Environmental Research Center (EERC), in partnership with the U.S. Department of Energy (DOE) and Accelergy Corporation, an advanced fuels developer with technologies exclusively licensed from ExxonMobil, undertook Subtask 3.9 to design, build, and preliminarily operate a bench-scale direct coal liquefaction (DCL) system capable of converting 45 pounds/hour of pulverized, dried coal to a liquid suitable for upgrading to fuels and/or chemicals. Fabrication and installation of the DCL system and an accompanying distillation system for off-line fractionation of raw coal liquids into 1) a naphtha middle distillate stream for upgrading and 2) a recycle stream was completed in May 2012. Shakedown of the system was initiated in July 2012. In addition to completing fabrication of the DCL system, the project also produced a 500-milliliter sample of jet fuel derived in part from direct liquefaction of Illinois No. 6 coal, and submitted the sample to the Air Force Research Laboratory (AFRL) at Wright Patterson Air Force Base, Dayton, Ohio, for evaluation. The sample was confirmed by AFRL to be in compliance with all U.S. Air Force-prescribed alternative aviation fuel initial screening criteria.

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

International Nuclear Information System (INIS)

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO x emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO x removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

CFD simulation of coal and straw co-firing

DEFF Research Database (Denmark)

Junker, Helle; Hvid, Søren L.; Larsen, Ejvind

This paper presents the results of a major R&D program with the objective to develop CFD based tools to assess the impact of biomass co-firing in suspension fired pulverized coal power plants. The models have been developed through a series of Danish research projects with the overall objective...... to collect results from fundamental research and make it operational in boiler design through implementation in a Computational Fluid Dynamics based simulation tool. This paper summarizes the developments in modeling of; particle motion, particle conversion, ash deposition on heat transfer surfaces, and NOx...

The effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

Energy Technology Data Exchange (ETDEWEB)

O`Connor, M. [National Power plc, Swindon (United Kingdom)

1999-04-01

A comprehensive study is reported on the impact of coal quality on nitrogen oxides emissions and carbon burnout in utility boilers, with the aim of assessing their relationship and developing predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon burnout. Power station trials demonstrated that coal quality effects nitrogen oxides and burnout. The variability in boiler conditions also impacted on these factors. Lower nitrogen and higher volatile coals generally produced less NO{sub x}. Volatile content was the most important generic coal property for predicting burnout. Modelling rig tests, using data from advanced laboratory-scale tests, were found to be just as successful as using rig tests for predicting NO{sub x} performance of different coals. Laboratory-scale tests were found to be successful in providing accurate predictions of burnout for the coals studied. Mathematical models, however, were found to be less successful in this area and further work to develop this is required. A major achievement was CFD solutions of full-scale utility boiler furnaces in a single mesh. 32 refs., 15 figs., 33 tabs., 2 apps.

Large eddy simulations of coal jet flame ignition using the direct quadrature method of moments

Science.gov (United States)

Pedel, Julien

The Direct Quadrature Method of Moments (DQMOM) was implemented in the Large Eddy Simulation (LES) tool ARCHES to model coal particles. LES coupled with DQMOM was first applied to nonreacting particle-laden turbulent jets. Simulation results were compared to experimental data and accurately modeled a wide range of particle behaviors, such as particle jet waviness, spreading, break up, particle clustering and segregation, in different configurations. Simulations also accurately predicted the mean axial velocity along the centerline for both the gas phase and the solid phase, thus demonstrating the validity of the approach to model particles in turbulent flows. LES was then applied to the prediction of pulverized coal flame ignition. The stability of an oxy-coal flame as a function of changing primary gas composition (CO2 and O2) was first investigated. Flame stability was measured using optical measurements of the flame standoff distance in a 40 kW pilot facility. Large Eddy Simulations (LES) of the facility provided valuable insight into the experimentally observed data and the importance of factors such as heterogeneous reactions, radiation or wall temperature. The effects of three parameters on the flame stand-off distance were studied and simulation predictions were compared to experimental data using the data collaboration method. An additional validation study of the ARCHES LES tool was then performed on an air-fired pulverized coal jet flame ignited by a preheated gas flow. The simulation results were compared qualitatively and quantitatively to experimental observations for different inlet stoichiometric ratios. LES simulations were able to capture the various combustion regimes observed during flame ignition and to accurately model the flame stand-off distance sensitivity to the stoichiometric ratio. Gas temperature and coal burnout predictions were also examined and showed good agreement with experimental data. Overall, this research shows that high

Water use at pulverized coal power plants with postcombustion carbon capture and storage.

Science.gov (United States)

Zhai, Haibo; Rubin, Edward S; Versteeg, Peter L

2011-03-15

Coal-fired power plants account for nearly 50% of U.S. electricity supply and about a third of U.S. emissions of CO(2), the major greenhouse gas (GHG) associated with global climate change. Thermal power plants also account for 39% of all freshwater withdrawals in the U.S. To reduce GHG emissions from coal-fired plants, postcombustion carbon capture and storage (CCS) systems are receiving considerable attention. Current commercial amine-based capture systems require water for cooling and other operations that add to power plant water requirements. This paper characterizes and quantifies water use at coal-burning power plants with and without CCS and investigates key parameters that influence water consumption. Analytical models are presented to quantify water use for major unit operations. Case study results show that, for power plants with conventional wet cooling towers, approximately 80% of total plant water withdrawals and 86% of plant water consumption is for cooling. The addition of an amine-based CCS system would approximately double the consumptive water use of the plant. Replacing wet towers with air-cooled condensers for dry cooling would reduce plant water use by about 80% (without CCS) to about 40% (with CCS). However, the cooling system capital cost would approximately triple, although costs are highly dependent on site-specific characteristics. The potential for water use reductions with CCS is explored via sensitivity analyses of plant efficiency and other key design parameters that affect water resource management for the electric power industry.

Effects of calcium magnesium acetate on the combustion of coal-water slurries. Final project report, 1 September 1989--28 February 1993

Energy Technology Data Exchange (ETDEWEB)

Levendis, Y.A.; Wise, D.; Metghalchi, H.; Cumper, J.; Atal, A.; Estrada, K.R.; Murphy, B.; Steciak, J.; Hottel, H.C.; Simons, G.

1993-07-01

To conduct studies on the combustion of coal water fuels (CWFs) an appropriate facility was designed and constructed. The main components were (1) a high-temperature isothermal laminar flow furnace that facilitates observation of combustion events in its interior. The design of this system and its characterization are described in Chapter 1. (2) Apparatus for slurry droplet/agglomerate particle generation and introduction in the furnace. These devices are described in Chapters 1 and 3 and other attached publications. (3) An electronic optical pyrometer whose design, construction theory of operation, calibration and performance are presented in Chapter 2. (4) A multitude of other accessories, such as particle fluidization devices, a suction thermometer, a velocimeter, high speed photographic equipment, calibration devices for the pyrometer, etc., are described throughout this report. Results on the combustion of CWF droplets and CWF agglomerates made from micronized coal are described in Chapter 3. In the same chapter the combustion of CWF containing dissolved calcium magnesium acetate (CMA) axe described. The combustion behavior of pre-dried CWF agglomerates of pulverized grain coal is contrasted to that of agglomerates of micronized coal in Chapter 4. In the same chapter the combustion of agglomerates of carbon black and diesel soot is discussed as well. The effect of CMA on the combustion of the above materials is also discussed. Finally, the sulfur capture capability of CMA impregnated micronized and pulverized bituminous coals is examined in Chapter 5.

Performance and analysis by particle image velocimetry (PIV) of cooker-top burners in Thailand

International Nuclear Information System (INIS)

Makmool, U.; Jugjai, S.; Tia, S.; Vallikul, P.; Fungtammasan, B.

2007-01-01

Cooker-top burners are used extensively in Thailand because of the rapid combustion and high heating-rates created by an impinging flame, which is characteristic of these types of burners. High thermal efficiency with low level of CO emissions is the most important performance criteria for these burners. The wide variation in reported performances of the burners appears to be due to the ad hoc knowledge gained through trial and error of the local manufacturers rather than sound scientific principles. This is extremely undesirable in view of safety, energy conservation and environmental protection. In the present work, a nationwide cooker-top burner performance survey and an implementation of a PIV technique to analyze the burner performance as well as advising local manufacturers were carried out. Experimental data were reported for the base line value of thermal efficiency of all the burners. The thermal performance parameters and dynamic properties of the flow field at a flame impingement area, i.e. velocity magnitude, turbulent intensity, vorticity and strain rate were also reported as a function of burner type, which was categorized into four types based on the configuration of the burner head: radial flow burners, swirling flow burners, vertical flow burners and porous radiant burners

Assessment of PWR plutonium burners for nuclear energy centers

International Nuclear Information System (INIS)

Frankel, A.J.; Shapiro, N.L.

1976-06-01

The purpose of the study was to explore the performance and safety characteristics of PWR plutonium burners, to identify modifications to current PWR designs to enhance plutonium utilization, to study the problems of deploying plutonium burners at Nuclear Energy Centers, and to assess current industrial capability of the design and licensing of such reactors. A plutonium burner is defined to be a reactor which utilizes plutonium as the sole fissile addition to the natural or depleted uranium which comprises the greater part of the fuel mass. The results of the study and the design analyses performed during the development of C-E's System 80 plant indicate that the use of suitably designed plutonium burners at Nuclear Energy Centers is technically feasible

Pilot plant development of a new catalytic process for improved electrostatic separation of fly-ash in coal fired power plants

Energy Technology Data Exchange (ETDEWEB)

Olivares del Valle, J.; Salvador Martinez, L.; Muniz Baum, B.; Cortes Galeano, V. [University of Seville, Seville (Spain). Chemical and Environmental Engineering Dept.

1996-12-31

A new catalytic process for flue gas conditioning in pulverized coal fired power plants is outlined. Vanadium and platinum catalysts specifically prepared on ceramic honeycomb monoliths to oxidize SO{sub 2} into SO{sub 3} have been tested and evaluated at pilot scale. 10 refs., 3 figs., 2 tabs.

Field test corrosion experiences when co-firing straw and coal: 10 year status within Elsam

DEFF Research Database (Denmark)

Frandsen, Rasmus Berg; Montgomery, Melanie; Larsen, Ole Hede

2007-01-01

and straw at the 150 MW pulverized coal fired boiler Studstrup unit 1. Two exposure series lasting 3000 hours each were performed for co-firing 10 and 20% of straw (% energy basis) with coal. Using built in test tubes in the hot end of the actual superheaters and air/water cooled corrosion probes...... to 575 degrees C and for the flue gas from 1025 to 1300 degrees C. All these test tubes have been removed during the last three years at one year intervals for corrosion studies. The corrosion studies performed on all investigated tubes included measurements of the corrosion attack, light optical...

Optimisation of efficiency and emissions in pellet burners

International Nuclear Information System (INIS)

Eskilsson, David; Roennbaeck, Marie; Samuelsson, Jessica; Tullin, Claes

2004-01-01

There is a trade-off between the emissions of nitrogen oxides (NO x ) and of unburnt hydrocarbons and carbon monoxide (OGC and CO). Decreasing the excess air results in lower NO x emission but also increased emission of unburnt. The efficiency increases, as the excess air is decreased until the losses due to incomplete combustion become too high. The often-high NO x emission in today's pellet burners can be significantly reduced using well-known techniques such as air staging. The development of different chemical sensors is very intensive and recently sensors for CO and OGC have been introduced on the market. These sensors may, together with a Lambda sensor, provide efficient control for optimal performance with respect to emissions and efficiency. In this paper, results from an experimental parameter study in a modified commercial burner, followed by Chemkin simulations with relevant input data and experiments in a laboratory reactor and in a prototype burner, are summarised. Critical parameters for minimisation of NO x emission from pellet burners are investigated in some detail. Also, results from tests of a new sensor for unburnt are reported. In conclusion, relatively simple design modifications can significantly decrease NO x emission from today's pellet burners

Emission spectroscopy for coal-fired cyclone furnace diagnostics

Energy Technology Data Exchange (ETDEWEB)

Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

2003-08-01

Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

Coal 95; Kol - 95

Energy Technology Data Exchange (ETDEWEB)

Sparre, C

1996-12-31

The report deals with the use of coal and coke in Sweden during 1994. Some information about technology, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from Statistics Sweden have also been used.The use of steam coal for heating purposes has been unchanged during 1994 at a level of 1 Mtons. The production in the cogeneration plants has been constant, but has increased for electricity production. The minor plants have increased their use of forest fuels. The use of steam coal will probably go down in the next years both for heat and cogeneration plants. During the top year 1987 coal was used in 18 hot water and 11 cogeneration plants. 1994 these figures are 3 and 12. Taxes and environmental reasons explain this trend. The use of steam coal in industry has been constant at the level 0.7 Mtons. The import of metallurgical coal in 1993 was 1.6 Mtons, like 1992. Import of 0.3 Mtons of coke gives the total consumption of coke in industry as 1.5 Mtons. the average price of steam coal imported to Sweden was 317 SEK/ton, 3% higher than 1993. All Swedish plants meet their emission limit of dust, SO{sub 2} and NO{sub x} as given by county administrations or concession boards. The cogeneration plants all have some SO{sub 2} removal system. The biggest cogeneration plant (Vaesteraas) has recently invested in a SCR NO{sub x} cleaning system. Most other plants use low NO{sub x} burners or SNR injection systems based on ammonia or urea. 2 figs, 13 tabs.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2013-09-30

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

Effects of elliptical burner geometry on partially premixed gas jet flames in quiescent surroundings

Science.gov (United States)

Baird, Benjamin

This study is the investigation of the effect of elliptical nozzle burner geometry and partial premixing, both 'passive control' methods, on a hydrogen/hydrocarbon flame. Both laminar and turbulent flames for circular, 3:1, and 4:1 aspect ratio (AR) elliptical burners are considered. The amount of air mixed with the fuel is varied from fuel-lean premixed flames to fuel-rich partially premixed flames. The work includes measurements of flame stability, global pollutant emissions, flame radiation, and flame structure for the differing burner types and fuel conditions. Special emphasis is placed on the near-burner region. Experimentally, both conventional (IR absorption, chemiluminecent, and polarographic emission analysis,) and advanced (laser induced fluorescence, planar laser induced fluorescence, Laser Doppler Velocimetry (LDV), Rayleigh scattering) diagnostic techniques are used. Numerically, simulations of 3-dimensional laminar and turbulent reacting flow are conducted. These simulations are run with reduced chemical kinetics and with a Reynolds Stress Model (RSM) for the turbulence modeling. It was found that the laminar flames were similar in appearance and overall flame length for the 3:1 AR elliptical and the circular burner. The laminar 4:1 AR elliptical burner flame split into two sub-flames along the burner major axis. This splitting had the effect of greatly shortening the 4:1 AR elliptical burner flame to have an overall flame length about half of that of the circular and 3:1 AR elliptical burner flames. The length of all three burners flames increased with increasing burner exit equivalence ratio. The blowout velocity for the three burners increased with increase in hydrogen mass fraction of the hydrogen/propane fuel mixture. For the rich premixed flames, the circular burner was the most stable, the 3:1 AR elliptical burner, was the least stable, and the 4:1 AR elliptical burner was intermediate to the two other burners. This order of stability was due

Applying environmental externalities to US Clean Coal Technologies for Asia

International Nuclear Information System (INIS)

Szpunar, C.B.; Gillette, J.L.

1993-01-01

The United States is well positioned to play an expanding role in meeting the energy technology demands of the Asian Pacific Basin, including Indonesia, Thailand, and the Republic of China (ROC-Taiwan). The US Department of Energy Clean Coal Technology (CCT) Demonstration Program provides a proving ground for innovative coal-related technologies that can be applied domestically and abroad. These innovative US CCTs are expected to satisfy increasingly stringent environmental requirements while substantially improving power generation efficiencies. They should also provide distinct advantages over conventional pulverized coal-fired combustors. Finally, they are expected to be competitive with other energy options currently being considered in the region. This paper presents potential technology scenarios for Indonesia, Thailand, and the ROC-Taiwan and considers an environmental cost-benefit approach employing a newly developed method of applying environmental externalities. Results suggest that the economic benefits from increased emission control can indeed be quantified and used in cost-benefit comparisons, and that US CCTs can be very cost effective in reducing emissions

Combustion and gasification of coal and straw under pressurized conditions. Task 2: Determination of kinetic parameters in PTGA

Energy Technology Data Exchange (ETDEWEB)

Rathmann, O; Hald, P; Bak, J; Boll Illerup, J; Gjernes, E; Fjellerup, J; Olsen, A

1995-10-01

The reactivities of pulverized coal and straw fuels were investigated regarding pyrolysis, combustion and gasification with CO{sub 2} and H{sub 2}O by thermogravimetric analysis under pressurized conditions. The fuels were a Colombian coal, pulverized to 45-90 {mu}m particles, and wheat straw pulverized to 0-200 {mu}m particles. The pyrolysis studies were performed at 150-1000 deg. C in pure N{sub 2} at 1.5 to 40 bar. The combustion studies were performed at 300-550 deg. C, 1.5-40 bar total pressure with 0.08-0.8 bar of O{sub 2} partial pressure. The CO{sub 2} gasification studies were performed at 850-1200 deg. C, 4-40 bar of total pressure with 0.7-4 bar of CO{sub 2} partial pressure, also including studies with CO in combination with CO{sub 2}. A minor H{sub 2}O gasification study with straw was performed at 900-1050 deg. C at 1.5-2.0 bar of total pressure in an atmosphere containing partial pressures up to 0.32 bar of H{sub 2}O, o.2 bar of CO{sub 2}, 0.28 bar of CO and 0.12 bar of H{sub 2}. For combustion and CO{sub 2} gasification the results were analyzed with regard to reaction kinetics, and kinetic parameters that represent the experimental results were found. (AU) 11 tabs., 26 ills., 10 refs.

Fiscal 1994 survey report. Coal hydrogasification technology development; 1994 nendo sekitan suiten gaska gijutsu kaihatsu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

Surveys and studies were conducted to establish a practical SNG (substitute natural gas) production process. For the development of an ARCH (advanced rapid coal hydrogasification) process, a plan was prepared covering the basic concept of the process, overall development program, hydrogen/oxygen burner, and an injector. The overall development program comprises element studies (4 years) and the study of the operation of a 50 tons/day pilot plant (8 years), and deals with the development of a reactor and peripheral equipment. Next comes a total system verification effort using a 200 tons/day verification plant in combination with a hydrogen production process, and this aims to achieve commercialization at 3 million Nm{sup 3}/day. As for the hydrogen/oxygen burner, a structure was proposed after surveys of literature and patents on burner structures, ignition methods, and monitoring methods. In the development of an injector, a plan was prepared for testing, and improving, the performance in a cold/hot model of a specimen incorporating the proposed hydrogen/oxygen burner. Basic studies to be carried out include simulation-aided performance prediction. (NEDO)

Briquetting of coal fines and sawdust. Part 1: binder and briquetting-parameters evaluations

Energy Technology Data Exchange (ETDEWEB)

D. Taulbee; D.P. Patil; Rick Q. Honaker; B.K. Parekh [University of Kentucky, Lexington, KY (United States). Center for Applied Energy Research

2009-01-15

Various technical and economic aspects relating to the briquetting of fine coal with sawdust have been evaluated with the results for two segments of that study presented here: binder and briquetting-parameter evaluations. Approximately 50 potential binder formulations were subjected to a series of screening evaluations to identify three formulations that were the most cost effective for briquetting fine coal with sawdust. Two of the binders, guar gum and wheat starch, were selected as most suitable for the pulverized coal market while the third formulation, lignosulfonate/lime, was targeted for the stoker market. Following binder selection, a number of briquetting parameters including binder and sawdust concentration, sawdust type, briquetting pressure and dwell time, coal and sawdust particle size, clay content, moisture content, and cure temperature and cure time were evaluated. Briquetting pressure and dwell time have the least impact while binder and sawdust concentrations, sawdust type, and curing conditions exerted the greatest influence on briquette quality. 7 refs.

Central recirculation zone analysis in an unconfined tangential swirl burner with varying degrees of premixing

Energy Technology Data Exchange (ETDEWEB)

Valera-Medina, A. [CIATEQ, Parque Industrial Bernardo Quintana, Turbomachinery Department, Queretaro (Mexico); Syred, N.; Kay, P.; Griffiths, A. [Cardiff University, School of Engineering, Cardiff, Wales (United Kingdom)

2011-06-15

Swirl-stabilised combustion is one of the most widely used techniques for flame stabilisation, uses ranging from gas turbine combustors to pulverised coal-fired power stations. In gas turbines, lean premixed systems are of especial importance, giving the ability to produce low NOx systems coupled with wide stability limits. The common element is the swirl burner, which depends on the generation of an aerodynamically formed central recirculation zone (CRZ) and which serves to recycle heat and active chemical species to the root of the flame as well as providing low-velocity regions where the flame speed can match the local flow velocity. Enhanced mixing in and around the CRZ is another beneficial feature. The structure of the CRZ and hence that of the associated flames, stabilisation and mixing processes have shown to be extremely complex, three-dimensional and time dependent. The characteristics of the CRZ depend very strongly on the level of swirl (swirl number), burner configuration, type of flow expansion, Reynolds number (i.e. flowrate) and equivalence ratio. Although numerical methods have had some success when compared to experimental results, the models still have difficulties at medium to high swirl levels, with complex geometries and varied equivalence ratios. This study thus focuses on experimental results obtained to characterise the CRZ formed under varied combustion conditions with different geometries and some variation of swirl number in a generic swirl burner. CRZ behaviour has similarities to the equivalent isothermal state, but is strongly dependent on equivalence ratio, with interesting effects occurring with a high-velocity fuel injector. Partial premixing and combustion cause more substantive changes to the CRZ than pure diffusive combustion. (orig.)

Study of mobilization and speciation of trace elements in coal pyrolysis

International Nuclear Information System (INIS)

Ting, B.T.G.

1979-01-01

Various types of coal contain high levels of a number of trace elements. Little is known of the fates of these trace elements during the conversion of coal to liquid and gaseous products. Studies were undertaken of mobilization and speciation of trace elements in coal pyrolysis, one of the major coal conversion processes. The bituminous coal was pyrolyzed to produce liquid and gaseous products. The pyrolysis products were collected in traps in an inert gas stream. In addition mildly hydrogenated coal was prepared by mixing with tetralin, a hydrogen donor solvent, at boiling temperature. In order to characterize each element specifically during pyrolysis, base samples of coal and mildly hydrogenated coal (H-coal) were spiked with heavy metal sulfides, trace metals bound to partially oxidized coal (coal humates), and halide salts prior to carrying out pyrolysis. Eight elements were investigated in this research. They are As, Br, Cl, Co, Cr, Mn, Se, and V. Pre-spiked hydrogenated coal, i.e., pulverized coal spiked with halide salts and heavy metal sulfides then hydrogenated with tetralin, was prepared and studied for the fates of these elements during pyrolysis. Chlorinated and brominated coals were also prepared to compare the volatility differences between organically and inorganically bound halogens during the pyrolysis reaction. These products and the coal char residues were analyzed for the spiked elements mainly by neutron activation analysis for the spiked elements to determine their degree of volatility. Volatility and recovery (mass balance) will be discussed for those elements that appeared highly volatile during pyrolysis. In order to understand the halogenated compounds in the pyrolysis products, gas chromatograms were taken to the collected pyrolysis products of coal, hydrogenated coal, NaCl spiked coal, NaBr spiked coal, chlorinated coal, and brominated coal

Methane combustion in catalytic premixed burners

International Nuclear Information System (INIS)

Cerri, I.; Saracco, G.; Specchia, V.

1999-01-01

Catalytic premixed burners for domestic boiler applications were developed with the aim of achieving a power modularity from 10 to 100% and pollutant emissions limited to NO x 2 , where the combustion took place entirely inside the burner heating it to incandescence and allowing a decrease in the flame temperature and NO x emissions. Such results were confirmed through further tests carried out in a commercial industrial-scale boiler equipped with the conical panels. All the results, by varying the excess air and the heat power employed, are presented and discussed [it

Industrial Application of an Improved Multiple Injection and Multiple Staging Combustion Technology in a 600 MWe Supercritical Down-Fired Boiler.

Science.gov (United States)

Song, Minhang; Zeng, Lingyan; Chen, Zhichao; Li, Zhengqi; Zhu, Qunyi; Kuang, Min

2016-02-02

To solve the water wall overheating in lower furnace, and further reduce NOx emissions and carbon in fly ash, continuous improvement of the previously proposed multiple injection and multiple staging combustion (MIMSC) technology lies on three aspects: (1) along the furnace arch breadth, changing the previously centralized 12 burner groups into a more uniform pattern with 24 burners; (2) increasing the mass ratio of pulverized coal in fuel-rich flow to that in fuel-lean flow from 6:4 to 9:1; (3) reducing the arch-air momentum by 23% and increasing the tertiary-air momentum by 24%. Industrial-size measurements (i.e., adjusting overfire air (OFA) damper opening of 20-70%) uncovered that, compared with the prior MIMSC technology, the ignition distance of fuel-rich coal/air flow shortened by around 1 m. The gas temperature in the lower furnace was symmetric and higher, the flame kernel moved upward and therefore made the temperature in near-wall region of furnace hopper decrease by about 400 °C, the water wall overheating disappeared completely. Under the optimal OFA damper opening (i.e, 55%), NOx emissions and carbon in fly ash attained levels of 589 mg/m(3) at 6% O2 and 6.18%, respectively, achieving NOx and carbon in fly ash significant reduction by 33% and 37%, respectively.

Design evaluation of the 20-cm (8-inch) secondary burner system

International Nuclear Information System (INIS)

Rode, J.S.

1977-08-01

This report describes an evaluation of the design of the existing 20-cm (8-inch) engineering-scale secondary burner system in the HTGR reprocessing cold pilot plant at General Atomic Co. The purpose of this evaluation is to assess the suitability of the existing design as a prototype of the HTGR Recycle Demonstration Facility (HRDF) secondary burner system and to recommend alternatives where the existing design is thought to be unsuitable as a prototype. This evaluation has led to recommendations for the parallel development of two integrated design concepts for a prototype secondary burner system. One concept utilizes the existing burner heating and cooling subsystems in order to minimize development risk, but simplifies a number of other features associated with remote maintenance and burner operation. The other concept, which offers maximum cost reduction, utilizes internal gas cooling of the burner, retains the existing heating subsystem for design compatibility, but requires considerable development to reduce the risk to acceptable limits. These concepts, as well as other design alternatives, are described and evaluated

Design evaluation of the 40-cm (16-inch) primary burner system

International Nuclear Information System (INIS)

Rode, J.S.

1977-06-01

An evaluation is given of the design of the existing 40-cm (16-in.) engineering-scale primary burner system in the HTGR reprocessing cold pilot plant at General Atomic Co. The purpose of this evaluation is to assess the suitability of the existing design as a prototype of the HTGR Recycle Demonstration Facility (HRDF) primary burner system and to recommend alternatives where the existing design is thought to be unsuitable as a prototype. This evaluation has led to recommendations for the parallel development of two integrated design concepts for a prototype primary burner system. One concept utilizes the existing burner heating and cooling sub-systems in order to minimize development risk, but simplifies a number of other features associated with remote maintenance and burner operation. The other concept, which offers maximum cost reduction, utilizes direct contact hot gas heating and internal gas cooling of the burner, but requires considerable development to reduce the risk to acceptable limits. These concepts, as well as other design alternatives, are described and evaluated

Development of automobile brake lining using pulverized cow hooves

Directory of Open Access Journals (Sweden)

Katsina C. BALA

2016-06-01

Full Text Available Asbestos has been used for so long as automobile brake lining material because of its good physical and chemical properties. However, due to the health hazard associated with its handling, it has lost favour and several alternative materials are being increasingly used. Asbestos-free brake lining was developed in this work using pulverized cow hooves along with epoxy resin, barium sulphate, graphite and aluminium oxide. This was with a view to exploiting the characteristics of cow hooves, which are largely discarded as waste materials to replace asbestos which has been found to be carcinogenic. Samples of brake linings were produced using compressive moulding in which the physical and mechanical properties of the samples were studied. The results obtained showed that proper bonding was achieved as the percentage by weight of epoxy resin increased and percentage by weight of pulverized cow hooves decreased. The hardness, compressive strength, coefficient of friction, water and oil absorption, relative density and wear rate of the brake linings were determined and compared with existing brake lining properties. The result indicates that pulverized cow hooves can be used as brake lining material for automobiles.

Environmental issues affecting clean coal technology deployment

Energy Technology Data Exchange (ETDEWEB)

Miller, M.J. [Electric Power Research Inst., Palo Alto, CA (United States)

1997-12-31

The author outlines what he considers to be the key environmental issues affecting Clean Coal Technology (CCT) deployment both in the US and internationally. Since the international issues are difficult to characterize given different environmental drivers in various countries and regions, the primary focus of his remarks is on US deployment. However, he makes some general remarks, particularly regarding the environmental issues in developing vs. developed countries and how these issues may affect CCT deployment. Further, how environment affects deployment depends on which particular type of clean coal technology one is addressing. It is not the author`s intention to mention many specific technologies other than to use them for the purposes of example. He generally categorizes CCTs into four groups since environment is likely to affect deployment for each category somewhat differently. These four categories are: Precombustion technologies such as coal cleaning; Combustion technologies such as low NOx burners; Postcombustion technologies such as FGD systems and postcombustion NOx control; and New generation technologies such as gasification and fluidized bed combustion.

Some parameters and conditions defining the efficiency of burners ...

Indian Academy of Sciences (India)

irradiation in special burners, namely, in the blankets of ADS. Various views ... Ecologic gain – ratio of the ecologic threat level of initial LLW to that of final. LLW. .... For all burner types, the general tendency is that the increase of consumption.

Characterization of combustion in a fabric singeing burner operating with varsol

International Nuclear Information System (INIS)

Quintana M, Juan C; Mendoza S, Cesar Camilo; Molina Alejandro

2009-01-01

The textile industry uses singeing burners to diminish the amount of pilling on surface fabrics. Some of these burners use Stoddard solvent which has high cost per unit of energy, high flammability and emits volatile organic compounds that pose an occupational safety hazard. This study characterized a singing burner operating with varsol performing measurements of temperature downstream the burner, air and fuel flows, and concentration of CO, CO 2 , O 2 and NO x . These measurements defined the most important characteristics of the Stoddard solvent flame that should be maintained to obtain a similar behavior in an eventual change to natural gas.

Advanced In-Furnace NOx Control for Wall and Cyclone-Fired Boilers

International Nuclear Information System (INIS)

Sarv, Hamid

2009-01-01

A NO x minimization strategy for coal-burning wall-fired and cyclone boilers was developed that included deep air staging, innovative oxygen use, reburning, and advanced combustion control enhancements. Computational fluid dynamics modeling was applied to refine and select the best arrangements. Pilot-scale tests were conducted by firing an eastern high-volatile bituminous Pittsburgh No.8 coal at 5 million Btu/hr in a facility that was set up with two-level overfire air (OFA) ports. In the wall-fired mode, pulverized coal was burned in a geometrically scaled down version of the B and W DRB-4Z(reg sign) low-NO x burner. At a fixed overall excess air level of 17%, NO x emissions with single-level OFA ports were around 0.32 lb/million Btu at 0.80 burner stoichiometry. Two-level OFA operation lowered the NO x levels to 0.25 lb/million Btu. Oxygen enrichment in the staged burner reduced the NO x values to 0.21 lb/million Btu. Oxygen enrichment plus reburning and 2-level OFA operation further curbed the NO x emissions to 0.19 lb/million Btu or by 41% from conventional air-staged operation with single-level OFA ports. In the cyclone firing arrangement, oxygen enrichment of the cyclone combustor enabled high-temperature and deeply staged operation while maintaining good slag tapping. Firing the Pittsburgh No.8 coal in the optimum arrangement generated 112 ppmv NO x (0.15 lb/million Btu) and 59 ppmv CO. The optimum emissions results represent 88% NO x reduction from the uncontrolled operation. Levelized costs for additional NO x removal by various in-furnace control methods in reference wall-fired or cyclone-fired units already equipped with single-level OFA ports were estimated and compared with figures for SCR systems achieving 0.1 lb NO x /10 6 Btu. Two-level OFA ports could offer the most economical approach for moderate NO x control, especially for smaller units. O 2 enrichment in combination with 2-level OFA was not cost effective for wall-firing. For cyclone units

Recovery of iron oxide from coal fly ash

Science.gov (United States)

Dobbins, Michael S.; Murtha, Marlyn J.

1983-05-31

A high quality iron oxide concentrate, suitable as a feed for blast and electric reduction furnaces is recovered from pulverized coal fly ash. The magnetic portion of the fly ash is separated and treated with a hot strong alkali solution which dissolves most of the silica and alumina in the fly ash, leaving a solid residue and forming a precipitate which is an acid soluble salt of aluminosilicate hydrate. The residue and precipitate are then treated with a strong mineral acid to dissolve the precipitate leaving a solid residue containing at least 90 weight percent iron oxide.

Oxy-fuel combustion of pulverized fuels

DEFF Research Database (Denmark)

Yin, Chungen; Yan, Jinyue

2016-01-01

Oxy-fuel combustion of pulverized fuels (PF), as a promising technology for CO2 capture from power plants, has gained a lot of concerns and also advanced considerable research, development and demonstration in the last past years worldwide. The use of CO2 or the mixture of CO2 and H2O vapor as th...

Impact of co-combustion of petroleum coke and coal on fly ash quality: Case study of a Western Kentucky power plant

International Nuclear Information System (INIS)

Hower, James C.; Thomas, Gerald A.; Mardon, Sarah M.; Trimble, Alan S.

2005-01-01

Petroleum coke has been used as a supplement or replacement for coal in pulverized-fuel combustion. At a 444-MW western Kentucky power station, the combustion of nearly 60% petroleum coke with moderate- to high-sulfur Illinois Basin coal produces fly ash with nearly 50% uncombusted petroleum coke and large amounts of V and Ni when compared to fly ash from strictly pulverized coal burns. Partitioning of the V and Ni, known from other studies to be concentrated in petroleum coke, was noted. However, the distribution of V and Ni does not directly correspond to the amount of uncombusted petroleum coke in the fly ash. Vanadium and Ni are preferentially associated with the finer, higher surface area fly ash fractions captured at lower flue gas temperatures. The presence of uncombusted petroleum coke in the fly ash doubles the amount of ash to be disposed, makes the fly ash unmarketable because of the high C content, and would lead to higher than typical (compared to other fly ashes in the region) concentrations of V and Ni in the fly ash even if the petroleum coke C could be beneficiated from the fly ash. Further studies of co-combustion ashes are necessary in order to understand their behavior in disposal

Coal-water slurries containing petrochemicals to solve problems of air pollution by coal thermal power stations and boiler plants: An introductory review.

Science.gov (United States)

Dmitrienko, Margarita A; Strizhak, Pavel A

2018-02-01

This introductory study presents the analysis of the environmental, economic and energy performance indicators of burning high-potential coal water slurries containing petrochemicals (CWSP) instead of coal, fuel oil, and natural gas at typical thermal power stations (TPS) and a boiler plant. We focus on the most hazardous anthropogenic emissions of coal power industry: sulfur and nitrogen oxides. The research findings show that these emissions may be several times lower if coal and oil processing wastes are mixed with water as compared to the combustion of traditional pulverized coal, even of high grades. The study focuses on wastes, such as filter cakes, oil sludge, waste industrial oils, heavy coal-tar products, resins, etc., that are produced and stored in abundance. Their deep conversion is very rare due to low economic benefit. Effective ways are necessary to recover such industrial wastes. We present the cost assessment of the changes to the heat and power generation technologies that are required from typical power plants for switching from coal, fuel oil and natural gas to CWSPs based on coal and oil processing wastes. The corresponding technological changes pay off after a short time, ranging from several months to several years. The most promising components for CWSP production have been identified, which provide payback within a year. Among these are filter cakes (coal processing wastes), which are produced as a ready-made coal-water slurry fuel (a mixture of flocculants, water, and fine coal dust). These fuels have the least impact on the environment in terms of the emissions of sulfur and nitrogen oxides as well as fly ash. An important conclusion of the study is that using CWSPs based on filter cakes is worthwhile both as the main fuel for thermal power stations and boiler plants and as starting fuel. Copyright © 2017 Elsevier B.V. All rights reserved.

Parametric Study of High-Efficiency and Low-Emission Gas Burners

Directory of Open Access Journals (Sweden)

Shuhn-Shyurng Hou

2013-01-01

Full Text Available The objective of this study is to investigate the influence of three significant parameters, namely, swirl flow, loading height, and semi-confined combustion flame, on thermal efficiency and CO emissions of a swirl flow gas burner. We focus particularly on the effects of swirl angle and inclination angle on the performance of the swirl flow burner. The results showed that the swirl flow burner yields higher thermal efficiency and emits lower CO concentration than those of the conventional radial flow burner. A greater swirl angle results in higher thermal efficiency and CO emission. With increasing loading height, the thermal efficiency increases but the CO emission decreases. For a lower loading height (2 or 3 cm, the highest efficiency occurs at the inclination angle 15°. On the other hand, at a higher loading height, 4 cm, thermal efficiency increases with the inclination angle. Moreover, the addition of a shield can achieve a great increase in thermal efficiency, about 4-5%, and a decrease in CO emissions for the same burner (swirl flow or radial flow.

ECONOMICS AND FEASIBILITY OF RANKINE CYCLE IMPROVEMENTS FOR COAL FIRED POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

Richard E. Waryasz; Gregory N. Liljedahl

2004-09-08

ALSTOM Power Inc.'s Power Plant Laboratories (ALSTOM) has teamed with the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL), American Electric Company (AEP) and Parsons Energy and Chemical Group to conduct a comprehensive study evaluating coal fired steam power plants, known as Rankine Cycles, equipped with three different combustion systems: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}). Five steam cycles utilizing a wide range of steam conditions were used with these combustion systems. The motivation for this study was to establish through engineering analysis, the most cost-effective performance potential available through improvement in the Rankine Cycle steam conditions and combustion systems while at the same time ensuring that the most stringent emission performance based on CURC (Coal Utilization Research Council) 2010 targets are met: > 98% sulfur removal; < 0.05 lbm/MM-Btu NO{sub x}; < 0.01 lbm/MM-Btu Particulate Matter; and > 90% Hg removal. The final report discusses the results of a coal fired steam power plant project, which is comprised of two parts. The main part of the study is the analysis of ten (10) Greenfield steam power plants employing three different coal combustion technologies: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}) integrated with five different steam cycles. The study explores the technical feasibility, thermal performance, environmental performance, and economic viability of ten power plants that could be deployed currently, in the near, intermediate, and long-term time frame. For the five steam cycles, main steam temperatures vary from 1,000 F to 1,292 F and pressures from 2,400 psi to 5,075 psi. Reheat steam temperatures vary from 1,000 F to 1,328 F. The number of feedwater heaters varies from 7 to 9 and the associated feedwater temperature varies from 500 F to 626 F. The main part of the

Oxy-Combustion Burner and Integrated Pollutant Removal Research and Development Test Facility

Energy Technology Data Exchange (ETDEWEB)

Mark Schoenfield; Manny Menendez; Thomas Ochs; Rigel Woodside; Danylo Oryshchyn

2012-09-30

A high flame temperature oxy-combustion test facility consisting of a 5 MWe equivalent test boiler facility and 20 KWe equivalent IPR® was constructed at the Hammond, Indiana manufacturing site. The test facility was operated natural gas and coal fuels and parametric studies were performed to determine the optimal performance conditions and generated the necessary technical data required to demonstrate the technologies are viable for technical and economic scale-up. Flame temperatures between 4930-6120F were achieved with high flame temperature oxy-natural gas combustion depending on whether additional recirculated flue gases are added to balance the heat transfer. For high flame temperature oxy-coal combustion, flame temperatures in excess of 4500F were achieved and demonstrated to be consistent with computational fluid dynamic modeling of the burner system. The project demonstrated feasibility and effectiveness of the Jupiter Oxygen high flame temperature oxy-combustion process with Integrated Pollutant Removal process for CCS and CCUS. With these technologies total parasitic power requirements for both oxygen production and carbon capture currently are in the range of 20% of the gross power output. The Jupiter Oxygen high flame temperature oxy-combustion process has been demonstrated at a Technology Readiness Level of 6 and is ready for commencement of a demonstration project.

Staged fluidized-bed coal combustor for boiler retrofit

International Nuclear Information System (INIS)

Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

1991-01-01

The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

Computational fluid dynamics (CFD) analysis of the coal combustion in a boiler of a thermal power plant using different kinds of the manufactured coals

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano Vitorino da; Lazzari, Luis Carlos; Ziemniczak, Aline; Beskow, Arthur Bortolin [Universidade Regional Integrada do Alto Uruguai e das Missoes (URI), Erechim, RS (Brazil)], E-mails: cristiano@uricer.edu.br, arthur@uricer.edu.br

2010-07-01

The state of the art in computational fluid dynamics and the availability of commercial codes encourage numerical studies of combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. has been used to study the combustion of pulverized coal into the boiler of a thermal power plant. The objective of this work is to obtain new information for process optimization. Different kinds of manufactured coals were numerically tested in a thermal power plant installed at the southeast region of Brazil. The simulations were made using the actual burning conditions of the boiler. Results include the residence time of the fuel into the combustion chamber, temperature fields, flow fluid mechanics, heat transfer and pollutant formation, as well as the CO and NOx concentrations, aiming to determinate the best conditions to burn the investigated coals. The numerical investigation of the phenomena involved on the coal combustion processes are used to complete the experimental information obtained in operational tests. Considering the characteristics of different kinds of manufactured coals used, with this study is possible to achieve the most efficient boiler operation parameters, with decreasing costs of electricity production and reduction of environmentally harmful emissions. It was verified that the different kinds of manufactured coals demand different operation conditions, and the kind of manufactured coal used on the combustion process has a significant effect on the pollutant formation, mainly in rel action with ash concentration. (author)

Effect of pulverization of the bulk powder on the hydration of creatine anhydrate tablets and their pharmaceutical properties.

Science.gov (United States)

Sakata, Yukoh; Shiraishi, Sumihiro; Otsuka, Makoto

2005-12-10

The hydration behavior and expansion properties of untreated and pulverized creatine anhydrate (CRA) tablets were studied under 60 and 75%RH at 25 degrees C by using differential scanning calorimetry (DSC), and powder X-ray diffraction (PXRD). The tablet hardness of untreated and pulverized CRA tablets was significantly decreased after hydration. There was a linear relationship between the degree of hydration and the tablet hardness of untreated CRA tablets compressed at 1000 kg/cm2. In contrast, the relationship between the degree of hydration and the tablet hardness of pulverized CRA tablets was nonlinear. These results suggest that the reduction in hardness of pulverized CRA tablets does not depend solely on the hydration level of crystal water. PXRD analysis indicated that the diffraction pattern of the pulverized CRA powder was similar to that of the untreated CRA powder. However, the diffraction intensity of the pulverized CRA powder was slightly lower than that of the untreated CRA powder at high angle. The micropore radius of both untreated and pulverized CRA tablets was significantly increased after hydration, but analysis of the relationship between micropore radius and fractional hydration of crystal water showed that untreated CRA tablets were more affected than pulverized CRA tablets. Therefore, the reduction in tablet hardness depends not only on the hydration behavior but also on the crystal orientation of the CRA powder.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

International Nuclear Information System (INIS)

Lissianski, Vitali V.; Loc Ho; Maly, Peter M.; Zamansky, Vladimir M.

2002-01-01

This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NO x control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NO x by 60%-70%, achieving an emissions level of 0.15 lb/10 6 Btu in many coal-fired boilers equipped with Low NO x Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NO x reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NO x reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NO x reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NO x reduction

Southeast Asia - air pollution control and coal-fired power generation

Energy Technology Data Exchange (ETDEWEB)

Soud, H.N.

1997-12-01

Coal-fired power generation in Southeast Asia continues to grow in order to satisfy the increasing demand for electricity throughout the region. Emissions standards have been adopted in some Southeast Asian countries. Particulate matter, SO{sub 2} and NO{sub x} emissions are the main air pollutants for which standards have been introduced. Coal cleaning, and upgrading are not used much currently. Blending is used in Thailand and is being investigated in Indonesia. Pulverised coal combustion continues to dominate the coal-fired generating capacity. FBC is used at smaller scale and in a few cases. PFBC and IGCC are considered only as options for the future. Control priority is given to particulate matter and ESPs are installed on most (existing and new) coal-fired plants. Although FGD has been installed at Mae Moh in Thailand and is planned for Paiton in Indonesia and Sual in the Philippines, the technology is still considered expensive and its application is likely to remain limited. Boiler optimisation is the main NO{sub x} abatement method currently used. It is expected that low NO{sub x} burners will be used in the future especially in new plant. 166 refs., 1 fig., 40 tabs.

Design and analysis of the federal aviation administration next generation fire test burner

Science.gov (United States)

Ochs, Robert Ian

The United States Federal Aviation Administration makes use of threat-based fire test methods for the certification of aircraft cabin materials to enhance the level of safety in the event of an in-flight or post-crash fire on a transport airplane. The global nature of the aviation industry results in these test methods being performed at hundreds of laboratories around the world; in some cases testing identical materials at multiple labs but yielding different results. Maintenance of this standard for an elevated level of safety requires that the test methods be as well defined as possible, necessitating a comprehensive understanding of critical test method parameters. The tests have evolved from simple Bunsen burner material tests to larger, more complicated apparatuses, requiring greater understanding of the device for proper application. The FAA specifies a modified home heating oil burner to simulate the effects of large, intense fires for testing of aircraft seat cushions, cargo compartment liners, power plant components, and thermal acoustic insulation. Recently, the FAA has developed a Next Generation (NexGen) Fire Test burner to replace the original oil burner that has become commercially unavailable. The NexGen burner design is based on the original oil burner but with more precise control of the air and fuel flow rates with the addition of a sonic nozzle and a pressurized fuel system. Knowledge of the fundamental flow properties created by various burner configurations is desired to develop an updated and standardized burner configuration for use around the world for aircraft materials fire testing and airplane certification. To that end, the NexGen fire test burner was analyzed with Particle Image Velocimetry (PIV) to resolve the non-reacting exit flow field and determine the influence of the configuration of burner components. The correlation between the measured flow fields and the standard burner performance metrics of flame temperature and

Computational fluid dynamic simulations of coal-fired utility boilers: An engineering tool

Energy Technology Data Exchange (ETDEWEB)

Efim Korytnyi; Roman Saveliev; Miron Perelman; Boris Chudnovsky; Ezra Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2009-01-15

The objective of this study was to develop an engineering tool by which the combustion behavior of coals in coal-fired utility boilers can be predicted. We presented in this paper that computational fluid dynamic (CFD) codes can successfully predict performance of - and emission from - full-scale pulverized-coal utility boilers of various types, provided that the model parameters required for the simulation are properly chosen and validated. For that purpose we developed a methodology combining measurements in a 50 kW pilot-scale test facility with CFD simulations using the same CFD code configured for both test and full-scale furnaces. In this method model parameters of the coal processes are extracted and validated. This paper presents the importance of the validation of the model parameters which are used in CFD codes. Our results show very good fit of CFD simulations with various parameters measured in a test furnace and several types of utility boilers. The results of this study demonstrate the viability of the present methodology as an effective tool for optimization coal burning in full-scale utility boilers. 41 refs., 9 figs., 3 tabs.

Some environmental aspects related to sulphur emissions during combustion of Bulgarian coals

International Nuclear Information System (INIS)

Vassileva, C.; Vassilev, S.

2004-01-01

The mechanism of S emissions and their capture during combustion of some Bulgarian coals (Maritza East, Maritza West, Sofia, Pernik, Bobov Dol, Balkan) was studied based on the phase-mineral transformations in the inorganic matter during gradual heating of these coals. It was found that: 1) the organic, elemental and sulphide S is released from coal at 200-700 0 C; 2) the volatile S is initially captured by intermediate Ca-, Mg-, K-, Na-, Fc-, and Ba-oxides (mainly from decomposed organic matter and carbonates) with formation of their sulphates at 200-1000 0 C; 3) the decomposition of original and newly-formed sulphates occurs at 800-1300 0 C and they are the major source of volatile SO 2 from stack emissions of thermoelectric power stations (TPSs). The described mechanism of S emissions and their capture indicates that the traditional pulverized combustion (1200-1600 0 C) of the high-sulphur Bulgarian coals in TPSs is inadequate from an environmental point of view and other alternatives should be applied. Some of them such as fluidized-bed combustion and selective blending of the coals are proposed

Development of the Radiation Stabilized Distributed Flux Burner - Phase III Final Report

Energy Technology Data Exchange (ETDEWEB)

J. D. Sullivan; A. Webb

1999-12-01

The development and demonstration of the Radiation Stabilized Burner (RSB) was completed as a project funded by the US Department of Energy Office of Industrial Technologies. The technical goals of the project were to demonstrate burner performance that would meet or exceed emissions targets of 9 ppm NOx, 50 ppm CO, and 9 ppm unburned hydrocarbons (UHC), with all values being corrected to 3 percent stack oxygen, and incorporate the burner design into a new industrial boiler configuration that would achieve ultra-low emissions while maintaining or improving thermal efficiency, operating costs, and maintenance costs relative to current generation 30 ppm low NOx burner installations. Both the ultra-low NOx RSB and the RSB boiler-burner package are now commercially available.

Modelling of NO formation in the combustion of coal blends

Energy Technology Data Exchange (ETDEWEB)

Arenillas, A.; Backreedy, R.I.; Jones, J.M.; Pis, J.J.; Pourkashanian, M.; Rubiera, F.; Williams, A. [CSIC, Instituto Nacional del Carbon, Oviedo (Spain)

2002-03-01

Coal blending is becoming of increasing importance in power stations firing pulverised coal as a result of increasing competition, stricter emission legislation and is an attractive way of improving plant economic and combustion performance. Presently, the two general methods used by power station operators to assess or predict the performance of an unknown coal blend to be fired in power station boilers are by the use of experimental large scale rig tests or correlation indices derived from experience of firing other coal blends in the power station environment. The first is expensive and the second is of doubtful accuracy in some cases. This paper evaluates the application of mathematical modelling of the combustion of a series of binary coal blends in the test situation of a drop tube reactor to predict the NO emissions and degree of char burnout. Its applicability to low NOx burners used in power stations is discussed and it is concluded that present mathematical coal combustion models are not developed sufficiently to enable an adequate description of the binary blends and the physical and chemical processes, which may include interactions, during combustion of the blend. This means that accurate predictions cannot be made. 20 refs., 4 figs., 5 tabs.

DESIGNING AND OPPORTUNITY FUEL WITH BIOMASS AND TIRE-DERIVED FUEL FOR COFIRING AT WILLOW ISLAND GENERATING STATION AND COFIRING SAWDUST WITH COAL AT ALBRIGHT GENERATING STATION

Energy Technology Data Exchange (ETDEWEB)

K. Payette; D. Tillman

2004-06-01

During the period July 1, 2000-March 31, 2004, Allegheny Energy Supply Co., LLC (Allegheny) conducted an extensive demonstration of woody biomass cofiring at its Willow Island and Albright Generating Stations. This demonstration, cofunded by USDOE and Allegheny, and supported by the Biomass Interest Group (BIG) of EPRI, evaluated the impacts of sawdust cofiring in both cyclone boilers and tangentially-fired pulverized coal boilers. The cofiring in the cyclone boiler--Willow Island Generating Station Unit No.2--evaluated the impacts of sawdust alone, and sawdust blended with tire-derived fuel. The biomass was blended with the coal on its way to the combustion system. The cofiring in the pulverized coal boiler--Albright Generating Station--evaluated the impact of cofiring on emissions of oxides of nitrogen (NO{sub x}) when the sawdust was injected separately into the furnace. The demonstration of woody biomass cofiring involved design, construction, and testing at each site. The results addressed impacts associated with operational issues--capacity, efficiency, and operability--as well as formation and control of airborne emissions such as NO{sub x}, sulfur dioxide (SO{sub 2}2), opacity, and mercury. The results of this extensive program are detailed in this report.

Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

Energy Technology Data Exchange (ETDEWEB)

Erfurth, Jens

2012-07-01

Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

The influence of the furnace design on emissions from small wood pellet burners

International Nuclear Information System (INIS)

Aspfors, Jonas; Larfeldt, Jenny

1999-01-01

Two pellet burners have been installed and tested in a small scale boiler for house heating. The boiler is representative for the Swedish households and the burners, upwards and forward burning, are commercially available on the Swedish market. This work focuses on the boiler operation and particularly the potential of improved emissions by changing the furnace design. An insulation of the fireplace lowered the emission of CO by 50% and the emission of OGC by 60% for the upwards burning burner at low load. Modifying the furnace using baffles did not have any influence on the emissions. It is concluded that an increased temperature in the furnace is more important than an increased residence time of the combustible gases to decrease the emissions. At full load both burners emit approximately 300 mg CO per nm 3 gas and the emission of OGC are negligible. At half load the emissions of CO increased to 1000 mg/m n 3 and OGC to 125 mg/m n 3 in the upward burning burner. The forwards burning burner had a small increase in OGC to about 10 mg/m n 3 at half load while the emission of CO increased to 800 mg/m n 3 . The forward burning burner is less influenced on the furnace design compared to the upward burning burner. The comparatively high emissions of OGC for the upward burning burner is explained by the intermittent operation. However, it was possible to reduce the emissions from this burner by ceramic insulation of the furnace Project report from the program: Small scale combustion of biofuels. 3 refs, 12 figs, 2 tab, 1 appendix with 33 figs and 12 tabs

Characteristics of premixed flames stabilized in an axisymmetric curved-wall jet burner with tip modification

KAUST Repository

Kim, Daejoong; Gil, Y. S.; Chung, TaeWon; Chung, Suk-Ho

2009-01-01

The stabilization characteristics of premixed flames in an axisymmetric curved-wall jet burner have been experimentally investigated. This burner utilized the Coanda effect on top of a burner tip. The initially spherical burner tip was modified to a

Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-05-01

Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

Raw mix designing for coal as a fuel in cement kiln as a major fuel and its impact on clinker parameters

International Nuclear Information System (INIS)

Noor-ul-Amin; Ali, K.

2011-01-01

In this paper the use of coal, found at Jabba Taar and Jabba Khushk Khyber Pakhtoon Khwa, in cement manufacturing as a major fuel and its impacts on the raw mix and clinker parameters has been discussed. The maximum amount of coal for pulverizing with raw mix was found to be 10% of the raw mix as calculated from the calorific value and the heat of clinkerization of coal. The coal residue left after burning was utilized in the cement raw material, for which a new raw mix was designed. The new raw mix was converted in to clinker. The resulting clinker was studied for all parameters as per British specification. It was found that the clinker obtained from the newly designed raw mix with coal ash, was in accordance to the British standard specifications. (author)

DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

Energy Technology Data Exchange (ETDEWEB)

Larry G. Felix; P. Vann Bush

2002-01-31

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. One additional biomass co-firing test burn was conducted during this quarter. In this test (Test 9), up to 20% by weight dry hardwood sawdust and switchgrass was injected through the center of the single-register burner with Jacobs Ranch coal. Jacobs Ranch coal is a low-sulfur Powder River Basin coal ({approx} 0.5% S). The results from Test 9 as well as for Test 8 (conducted late last quarter) are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. Additional results of CFD modeling efforts have been received and preparations are under way for continued pilot-scale combustion experiments with the dual-register burner. Finally, a project review was held at NETL in Pittsburgh, on November 13, 2001.

Influence of Environmentally Friendly and High-Efficiency Composite Additives on Pulverized Coal Combustion in Cement Industry

Directory of Open Access Journals (Sweden)

Zhiyong Wang

2016-01-01

Full Text Available 4 kinds of chemical reagents and 3 kinds of industrial wastes were selected as burning additives for 2 kinds of coals in cement industry. The work focused on the replacement of partial chemical reagents by industrial wastes, which not only reduced the cost and took full advantage of industrial wastes, but also guaranteed the high combustion efficiency and removed the NOX and SO2 simultaneously. The experiments were carried out in DTF. The combustion residues were analyzed by SEM and XRD. The results showed that the burnout rate was increased after adding the additives; meanwhile, the NOX and SO2 release concentration were reduced, but the degree of action varied for different additives and coals. The substitute of chemical reagents by industrial wastes was very effective; overall, the cold-rolled iron oxide worked better than others; the particles surface was tougher and the peaks of crystalline phase were lower than raw coal, which indicated that the additives played good roles in combustion process.

Feasibility of applying coal-fired boiler technology to process heaters

Energy Technology Data Exchange (ETDEWEB)

O' Sullivan, T F

1978-01-01

The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

Coal utilization technologies in the production of electric energy; Technologie wykorzystania wegla do produkcji energii elektrycznej

Energy Technology Data Exchange (ETDEWEB)

Golec, T.; Rakowski, J. [Power Institute, Warsaw (Poland)

2004-07-01

The paper presents an assessment of the various technologies for power generation from coal and discusses the development prospects for each. The technologies are: pulverized fuel fired boilers for supercritical steam parameters; atmospheric fluidized bed boilers; pressurised fluidized-bed combustion boilers; gas and steam units integrated with gasification of solid fuels; and co-firing of solid fuels. It addresses, briefly, CO{sub 2} reduction technologies. 26 refs., 3 figs., 8 tabs.

POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

Energy Technology Data Exchange (ETDEWEB)

Yoon, R.H.; Luttrell, G.H.; Adel, G.T. [Virginia Polytechnic Institute and State Univ., Blacksburg, VA (United States)

1995-11-01

Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both the ash and sulfur contents of run-of-mine coals. The extent of cleaning depends on the liberation characteristics of the coal, which generally improve with reducing particle size. however, since most of the advanced technologies are wet processes, the clean coal product must be dewatered before it can be transported and burned in conventional boilers. This additional treatment step significantly increases the processing cost and makes the industrial applicability of these advanced technologies much less attractive. In order to avoid problems associated with fine coal dewatering, researchers at the Pittsburgh Energy Technology Center (PETC) developed a novel triboelectrostatic separation (TES) process that can remove mineral matter from dry coal. In this technique, finely pulverized coal is brought into contact with a material (such as copper) having a work function intermediate to that of the carbonaceous material and associated mineral matter. Carbonaceous particles having a relatively low work function become positively charged, while particles of mineral matter having significantly higher work functions become negatively charged. once the particles become selectively charged, a separation can be achieved by passing the particle stream through an electrically charged field. Details related to the triboelectrostatic charging phenomenon have been discussed elsewhere (Inculet, 1984).

Process development report: 0.40-m primary burner system

International Nuclear Information System (INIS)

Young, D.T.

1978-04-01

Fluidized bed combustion is required in reprocessing the graphite-based fuel elements from high-temperature gas-cooled reactor (HTGR) cores. This burning process requires combustion of beds containing both large particles and very dense particles, and also of fine graphite particles which elutriate from the bed. This report documents the successful long-term operation of the 0.40-m primary burner in burning crushed fuel elements. The 0.40-m system operation is followed from its first short heatup test in September 1976 to a > 40-h burning campaign that processed 20 LHTGR blocks in September 1977. The 0.40-m perforated conical gas distributor, scaled up from the 0.20-m primary burner, has proven reliable in safely burning even the largest, densest adhered graphite/fuel particle clusters originating from the crushing of loaded fuel elements. Such clusters had never been fed to the 0.20-m system. Efficient combustion of graphite fines using the pressurized recycle technique was demonstrated throughout the long-duration operation required to reduce a high carbon fresh feed bed to a low carbon particle bed. Again, such operation had never been completed on the 0.20-m system from which the 0.40-m burner was scaled. The successful completion of the tests was due, in part, to implementation of significant equipment revisions which were suggested by both the initial 0.40-m system tests and by results of ongoing development work on the 0.2-m primary burner. These revisions included additional penetrations in the burner tube side-wall for above-bed fines recycle, replacement and deletion of several metal bellows with bellows of more reliable design, and improvements in designs for burner alignment and feeder mechanisms. 76 figures, 8 tables

Baseload coal investment decisions under uncertain carbon legislation.

Science.gov (United States)

Bergerson, Joule A; Lave, Lester B

2007-05-15

More than 50% of electricity in the U.S. is generated by coal. The U.S. has large coal resources, the cheapest fuel in most areas. Coal fired power plants are likely to continue to provide much of U.S. electricity. However, the type of power plant that should be built is unclear. Technology can reduce pollutant discharges and capture and sequester the CO2 from coal-fired generation. The U.S. Energy Policy Act of 2005 provides incentives for large scale commercial deployment of Integrated Coal Gasification Combined Cycle (IGCC) systems (e.g., loan guarantees and project tax credits). This analysis examines whether a new coal plant should be Pulverized Coal (PC) or IGCC. Do stricter emissions standards (PM, SO2, NOx, Hg) justify the higher costs of IGCC over PC? How does potential future carbon legislation affect the decision to add carbon capture and storage (CCS) technology? Finally, can the impact of uncertain carbon legislation be minimized? We find that SO2, NOx, PM, and Hg emission standards would have to be far more stringent than twice current standards to justify the increased costs of the IGCC system. A C02 tax less than $29/ton would lead companies to continuing to choose PC, paying the tax for emitted CO2. The earlier a decision-maker believes the carbon tax will be imposed and the higher the tax, the more likely companies will choose IGCC w/CCS. Having government announce the date and level of a carbon tax would promote more sensible decisions, but government would have to use a tax or subsidy to induce companies to choose the technology that is best for society.

Process development report: 0.20-m primary burner system

International Nuclear Information System (INIS)

Rickman, W.S.

1978-09-01

HTGR reprocessing consists of crushing the spent fuel elements to a size suitable for burning in a fluidized bed to remove excess graphite, separating the fissile and fertile particles, crushing and burning the SiC-coated fuel particles to remove the remainder of the carbon, dissolution and separation of the particles from insoluble materials, and solvent extraction separation of the dissolved uranium and thorium. Burning the crushed fuel elements is accomplished in a primary burner. This is a batch-continuous, fluidized-bed process utilizing above-bed gravity fines recycle. In gas-solid separation, a combination of a cyclone and porous metal filters is used. This report documents operational tests performed on a 0.20-m primary burner using crushed fuel representative of both Fort St. Vrain and large high-temperature gas-cooled reactor cores. The burner was reconstructed to a gravity fines recycle mode prior to beginning these tests. Results of two separate and successful 48-hour burner runs and several short-term runs have indicated the operability of this concept. Recommendations are made for future work

Utilizing Philippine Calatrava coal-diesel oil mixture (CDOM) as alternative fuel for industrial steam generator

Energy Technology Data Exchange (ETDEWEB)

Archie B. Maglaya [De La Salle University, Manila (Philippines). Department of Mechanical Engineering

2005-01-01

The fast depletion of fuel oil and the continuous increase in the demand for power is a global issue. In the Philippines, the demand for diesel oil is expected to increase significantly in a 20-year period as projected by the Department of Energy. In line with the Philippine Government's thrust to lessen the dependence on imported energy, the agenda for the search for alternative fuel is highly prioritized. Thus, this paper presents the results of the study on performance analysis and efficiency test of a diesel oil fired industrial steam generator using Philippine Calatrava coal-diesel oil mixture (CDOM) as alternative fuel. A computer program was developed in HyperText Markup Language (HTML{copyright}) and JavaScript{copyright} to aid the computation of the adiabatic flame temperature from the governing system of equations based on the heat interaction between CDOM fuel, combustion air and products of combustion to determine the most desirable alternative fuel. Actual experimentation for the determination of CDOM fuel properties was also conducted to verify the alternative fuel selected through theoretical calculations. Results showed that the CDOM fuel with a particle size passing 75 {mu}m (-200 mesh) sieve having a proportion of 5% pulverized coal-95% diesel oil and 10% pulverized coal-90% diesel oil could be handled throughout the test with no degradation of the industrial steam generator. The steam generator efficiency using diesel oil is close to the steam generator efficiency using both CDOM fuels. 20 refs., 5 figs., 4 tabs.

Slurry burner for mixture of carbonaceous material and water

Science.gov (United States)

Nodd, D.G.; Walker, R.J.

1985-11-05

The present invention is intended to overcome the limitations of the prior art by providing a fuel burner particularly adapted for the combustion of carbonaceous material-water slurries which includes a stationary high pressure tip-emulsion atomizer which directs a uniform fuel into a shearing air flow as the carbonaceous material-water slurry is directed into a combustion chamber, inhibits the collection of unburned fuel upon and within the atomizer, reduces the slurry to a collection of fine particles upon discharge into the combustion chamber, and regulates the operating temperature of the burner as well as primary air flow about the burner and into the combustion chamber for improved combustion efficiency, no atomizer plugging and enhanced flame stability.

Industry perspectives on increasing the efficiency of coal-fired power generation

Energy Technology Data Exchange (ETDEWEB)

Torrens, I.M. [Shell Coal International, London (United Kingdom); Stenzel, W.C.

1997-12-31

Independent power producers will build a substantial fraction of expected new coal-fired power generation in developing countries over the coming decades. To reduce perceived risk and obtain financing for their projects, they are currently building and plan to continue to build subcritical coal-fired plants with generating efficiency below 40%. Up-to-date engineering assessment leads to the conclusion that supercritical generating technology, capable of efficiencies of up to 45%, can produce electricity at a lower total cost than conventional plants. If such plants were built in Asia over the coming decades, the savings in carbon dioxide emissions over their lifetime would be measured in billions of tons. IPPs perceive supercritical technology as riskier and higher cost than conventional technology. The truth needs to be confirmed by discussions with additional experienced power engineering companies. Better communication among the interested parties could help to overcome the IPP perception issue. Governments working together with industry might be able to identify creative financing arrangements which can encourage the use of more efficient pulverized clean coal technologies, while awaiting the commercialization of advanced clean coal technologies like gasification combined cycle and pressurized fluidized bed combustion.

Development of strand burner for solid propellant burning rate studies

International Nuclear Information System (INIS)

Aziz, A; Mamat, R; Ali, W K Wan

2013-01-01

It is well-known that a strand burner is an apparatus that provides burning rate measurements of a solid propellant at an elevated pressure in order to obtain the burning characteristics of a propellant. This paper describes the facilities developed by author that was used in his studies. The burning rate characteristics of solid propellant have be evaluated over five different chamber pressures ranging from 1 atm to 31 atm using a strand burner. The strand burner has a mounting stand that allows the propellant strand to be mounted vertically. The strand was ignited electrically using hot wire, and the burning time was recorded by electronic timer. Wire technique was used to measure the burning rate. Preliminary results from these techniques are presented. This study shows that the strand burner can be used on propellant strands to obtain accurate low pressure burning rate data

Effects of Burner Configurations on the Natural Oscillation Characteristics of Laminar Jet Diffusion Flames

Directory of Open Access Journals (Sweden)

K. R. V. Manikantachari

2015-09-01

Full Text Available In this work, effects of burner configurations on the natural oscillations of methane laminar diffusion flames under atmospheric pressure and normal gravity conditions have been studied experimentally. Three regimes of laminar diffusion flames, namely, steady, intermittent flickering and continuous flickering have been investigated. Burner configurations such as straight pipe, contoured nozzle and that having an orifice plate at the exit have been considered. All burners have the same area of cross section at the exit and same burner lip thickness. Flame height data has been extracted from direct flame video using MATLAB. Shadowgraph videos have been captured to analyze the plume width characteristics. Results show that, the oscillation characteristics of the orifice burner is significantly different from the other two burners; orifice burner produces a shorter flame and wider thermal plume width in the steady flame regime and the onset of the oscillation/flickering regimes for the orifice burner occurs at a higher fuel flow rate. In the natural flickering regime, the dominating frequency of flame flickering remains within a small range, 12.5 Hz to 15 Hz, for all the burners and for all fuel flow rates. The time-averaged flame length-scale parameters, such as the maximum and the minimum flame heights, increase with respect to the fuel flow rate, however, the difference in the maximum and the minimum flame heights remains almost constant.

Pulverized coal firing of aluminum melting furnaces. First annual technical progress report, May 1978-June 1979

Energy Technology Data Exchange (ETDEWEB)

West, C.E.; Hines, J.E.; Stewart, D.L. Jr.; Yu, H.

1979-10-01

The ultimate objective of this program is the commercial demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. To achieve this goal, the program has been divided into two phases. Phase I has begun with the design and construction of a 350 lb/h (coal) staged slagging cyclone combustor (SSCC) attached to a 7-ft dia aluminum melting ladle furnace. Process development will culminate with a 1000 pph prototype SSCC firing a 40,000 lb capacity open hearth melting furnace at the Alcoa Laboratories. Phase II implementation is currently planned for Alcoa's Lafayette, IN, Works, where two of the ingot plant's five open hearth melting furnaces will be converted to utilize coal. In addition to confirmation of data gathered in Phase I, the effect of extended production schedule operation on equipment and efficiencies will be determined. This work would begin in 1982 pursuant to technical and economic evaluation of the process development at that time. A major design subcontract for assistance in the design of the SSCC is 80% completed.

The acoustic response of burner-stabilised flat flames : a two-dimensional numerical analysis

NARCIS (Netherlands)

Rook, R.; Goey, de L.P.H.

2003-01-01

The response of burner-stabilized flat flames to acoustic perturbations is studied numerically. So far, one-dimensional models have been used to study this system. However, in most practical surface burners, the scale of the perforations in the burner plate is of the order of the flame thickness.

Utilization of brown coal in FRG power plants

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1985-07-01

FRG methods are studied for utilizing brown coal in view of the development of Kansk-Achinsk brown coal deposits. The use of brown coal in FRG power plants has increased from 15% in 1950- 1960 to 85% (total output) in 1982, providing 79.4 TWh of electrical energy. The remainder was used for briquetting, pulverization and breeze coke. In 1982 nearly 100 million tons of brown coal were burned by six large power stations (rated capacity 11,400 MW) to produce nearly 80 billion kWh of energy. Measures are discussed taken to reduce slagging and to remove excessive moisture content. Problems are analyzed associated with increased contamination of the atmosphere in areas with high population density (412/km/sup 2/) and cost of suppression is reviewed. According to available data, the cost of preventive measures taken by FRG, USA, Japan and the Netherlands is equal to 30% of the total cost of the energy. The most critical problem is suppression of sulfur dioxide, either by dry or wet scrubbers or by the addition of dry dolomite or lime to the furnace (75% of all SO/sub 2/ emissions in FRG comes from power stations). A method is described developed by RWE based on a series of distribution headers in the upper part of combustion chambers. At best, 70-80% reduction can be achieved. 14 references.

Fiscal 1996 survey report on the environmentally friendly type coal utilization system feasibility study. Feasibility study of the environmentally friendly type coal utilization system in the Philippines; Kankyo chowagata sekitan riyo system kanosei chosa. Philippines ni okeru kankyo chowagata sekitan riyo system kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Grasping the present situation of coal utilization technology in the Philippines, the paper proposed a feasibility study of introduction of the environmentally friendly type coal utilization system which seems to be needed in the future. (1) Introduction of the environmentally friendly type coal utilization system in the electric power generation sector: there are only four full-scale running coal thermal power plants in the Philippines. In the future, several coal thermal plants are planned to be constructed by 2005, but for the new installation, it is desirable to adopt fluidized bed boilers with wide application to coal kinds. In case of 0.3-1.0 million MW class plants, it is planned to adopt high grade import coals, and it will be natural to fire pulverized coal. For the processing of flue gas, it is a must to install desulfurization facilities and smoke/soot removal devices. (2) Utilization/development of domestic low grade coals: at the mine-mouth generating plant, it is necessary to investigate the economically minable amount of coal, confirm productivity, survey coal quality, etc., and select boiler. As to coal briquetting technology, it is necessary to examine coal quality for tests and make a thorough study of what technology is most suitable. 50 figs., 78 tabs.

Environmental Assessment for the Commercial Demonstration of the Low NOx Burner/Separated Over-Fire Air (LNB/SOFA) Integration System Emission Reduction Technology, Finney County, Kansas

Energy Technology Data Exchange (ETDEWEB)

n/a

2003-03-11

The U.S. Department of Energy (DOE) proposes to provide partial funding to the Sunflower Electric Power Corporation (Sunflower), to demonstrate the commercial application of Low-NO{sub x} Burner/Separated Over-Fire Air (LNB/SOFA) integration system to achieve NO{sub x} emission reduction to the level of 0.15 to 0.22 pounds per million British thermal units (lb/MM Btu). The proposed project station is Sunflower's 360 MW coal-fired generation station, Holcomb Unit No. 1 (Holcomb Station). The station, fueled by coal from Wyoming's Powder River Basin, is located near Garden City, in Finney County, Kansas. The period of performance is expected to last approximately 2 years. The Holcomb Station, Sunflower LNB/SOFA integrated system would be modified in three distinct phases to demonstrate the synergistic effect of layering NO{sub x} control technologies. Once modified, the station would demonstrate that a unit equipped with an existing low-NO{sub x} burner system can be retrofitted with a new separated over-fire air (SOFA) system, coal flow measurement and control, and enhanced combustion monitoring to achieve about 45 percent reduction in nitrogen oxides (NO{sub x}) emissions. The proposed project would demonstrate a technology alternative to Selective Catalytic Reduction (SCR) systems. While SCR does generally achieve high reductions in NO{sub x} emissions (from about 0.8 lb/MM to 0.12 lb/MM Btu), it does so at higher capital and operating cost, requires the extensive use of critical construction labor, requires longer periods of unit outage for deployment, and generally requires longer periods of time to complete shakedown and full-scale operation. Cost of the proposed project technology would be on the order of 15-25 percent of that for SCR, with consequential benefits derived from reductions in construction manpower requirements and periods of power outages. This proposed technology demonstration would generally be applicable to boilers using opposed

Evaluation of radionuclide contamination of soil, coal ash and zeolitic materials from Figueira thermoelectric power plant

International Nuclear Information System (INIS)

Fungaro, Denise Alves; Silva, Paulo Sergio Cardoso da; Campello, Felipe Arrelaro; Miranda, Caio da Silva; Izidoro, Juliana de Carvalho

2017-01-01

Neutron activation analysis and gamma-ray spectrometry was used to determine 238 U, 226 Ra, 228 Ra, 210 Pb, 232 Th and 40 K contents in feed pulverized coal, bottom ash, fly ash from cyclone and baghouse filters, zeolites synthesized from the ashes and two different soil samples. All the samples used in the study was collected at Figueira thermoelectric power plant, located in the city of Figueira, Paraná State, which coal presents a significant amount of uranium concentration. The natural radionuclide concentrations in pulverized coal were 4216 Bq kg -1 for 238 U, 180 Bq kg -1 for 226 Ra, 27 Bq kg -1 for 228 Ra, 28 Bq kg -1 for 232 Th and 192 Bq kg -1 for 40 K. The ashes fraction presented concentrations ranging from 683.5 to 1479 Bq kg -1 for 238 U, from 484 to 1086 Bq kg -1 for 226 Ra, from 291 to 1891 Bq kg -1 for 210 Pb, from 67 to 111 Bq kg -1 for 228 Ra, from 80 to 87 Bq -1 for 232 Th and from 489 to 718 Bq kg -1 for 40 K. Similar ranges were observed for zeolites. The activity concentration of 238 U was higher than worldwide average concentration for all samples. The concentration of the uranium series found in the ashes were lower than the values observed in similar studies carried out 10 years ago and under the limit adopted by the Brazilian guideline (CNEN-NN-4.01). Nevertheless, the concentrations of this specific area are higher than others coal mines and thermoelectric power plants in and out of Brazil, so it is advisable to evaluate the environmental impact of the installation. (author).

Relation between the petrographic composition of coal and the morphology of pyrolysis char produced in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

B. Valentim; M.J. Lemos de Sousa; P. Abelha; D. Boavida; I. Gulyurtlu [Centro de Geologia da Universidade do Porto, Porto (Portugal)

2004-06-01

Several previous studies have already established, for pulverized coal combustion conditions, global correlations between petrographic composition of the coal and those of char produced from the same coal. However, for fluidized bed combustion, there has not been much new work since the eighties. The results presented in this paper include the petrographic characterization of seven different coals from several origins and also of their respective chars produced at 700, 800, 900, and 1000{sup o}C in a laboratory fluidized bed reactor. The results show a marked predominance of tenuispheres as the trial temperatures increase. While vitrinite-rich coals essentially produced highly porous chars, the inertinite-rich coals produced large amounts of medium- and low-porous chars. Semi-anthracite vitrinite produced high-porous chars and thermal affected coal particles originated low-porous and angular char morphotypes. The analysis of the data obtained revealed that vitrinite + liptinite related well with the high-porous char (sum of cenospheres and tenuinetworks), classified as Group 1. The same trend, but with a weaker relation, was also observed between vitrinite and liptinite rich microlithotypes and Group 1. 32 refs., 17 refs., 3 tabs.

Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: A synoptic view

Energy Technology Data Exchange (ETDEWEB)

Kronbauer, Marcio A. [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); Universidade Federal do Rio Grande do Sul, Escola de Engenharia, Departamento de Metalurgia, Centro de Tecnologia, Av. Bento Gonçalves, 9500, Bairro Agronomia, CEP: 91501-970, Porto Alegre, RS (Brazil); Izquierdo, Maria [School of Applied Sciences, Cranfield University, Bedfordshire MK43 0AL (United Kingdom); Dai, Shifeng [State Key Laboratory of Coal Resources and Safe Mining, China University of Mining and Technology, Beijing 100083 (China); Waanders, Frans B. [School of Chemical and Minerals Engineering, North West University (Potchefstroom campus), Potchefstroom 2531 (South Africa); Wagner, Nicola J. [School of Chemical and Metallurgical Engineering, University of the Witwatersrand, Johannesburg (South Africa); Mastalerz, Maria [Indiana Geological Survey, Indiana University, Bloomington, IN 47405-2208 (United States); Hower, James C. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); Oliveira, Marcos L.S. [Environmental Science and Nanotechnology Department, Catarinense Institute of Environmental Research and Human Development, IPADHC, Capivari de Baixo, Santa Catarina (Brazil); Taffarel, Silvio R.; Bizani, Delmar [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); and others

2013-07-01

The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO{sub 3} versus Al{sub 2}O{sub 3} determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates. - Highlights: • Coal waste geochemisty can provide increased environmental information in coal-mining areas. • Oxidation is the major process for mineral transformation in coal ashes. • The electron bean methodology has been applied to investigate neoformed minerals.

Aluminium dissolution for spray pulverization with nitric acid

International Nuclear Information System (INIS)

Rodrigo Otero, A.; Rodrigo Vilaseca, F.; Morales Calvo, G.

1977-01-01

A comparative study of the nitric acid dissolution of aluminium, by immersion and spray pulverization has been carried out in laboratory scale. As a result, the optimum operation conditions to control reaction in the plant are fixed. Operation costs are also evaluated. (author) [es

A small porous-plug burner for studies of combustion chemistry and soot formation

Science.gov (United States)

Campbell, M. F.; Schrader, P. E.; Catalano, A. L.; Johansson, K. O.; Bohlin, G. A.; Richards-Henderson, N. K.; Kliewer, C. J.; Michelsen, H. A.

2017-12-01

We have developed and built a small porous-plug burner based on the original McKenna burner design. The new burner generates a laminar premixed flat flame for use in studies of combustion chemistry and soot formation. The size is particularly relevant for space-constrained, synchrotron-based X-ray diagnostics. In this paper, we present details of the design, construction, operation, and supporting infrastructure for this burner, including engineering attributes that enable its small size. We also present data for charactering the flames produced by this burner. These data include temperature profiles for three premixed sooting ethylene/air flames (equivalence ratios of 1.5, 1.8, and 2.1); temperatures were recorded using direct one-dimensional coherent Raman imaging. We include calculated temperature profiles, and, for one of these ethylene/air flames, we show the carbon and hydrogen content of heavy hydrocarbon species measured using an aerosol mass spectrometer coupled with vacuum ultraviolet photoionization (VUV-AMS) and soot-volume-fraction measurements obtained using laser-induced incandescence. In addition, we provide calculated mole-fraction profiles of selected gas-phase species and characteristic profiles for seven mass peaks from AMS measurements. Using these experimental and calculated results, we discuss the differences between standard McKenna burners and the new miniature porous-plug burner introduced here.

Report on the achievements in the Sunshine Project in fiscal 1988. Development of a coal liquefaction technology (Liquefaction performance test on Chinese coals); 1988 nendo sekitan ekika gijutsu kaihatsu, Chugokutan ekika seino shiken seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1989-03-01

Development has been carried out on a Chinese coal liquefaction technology jointly by Japan and China. The Japanese side fabricated and built a small continuous testing equipment. Shenbei coal produced in Liaoning Province, Tienju coal produced in Gansu Province and Shenmu coal produced in Shaanxi Province were used as test sample coals. These coals were crushed, washed with water, sorted, dried, pulverized below 100 mesh, and used as the test samples. For catalysts, a reagent Fe{sub 2}O{sub 3} and S as an auxiliary catalyst made in China were used. Anthracene oil freed from crystal was used as a starting solvent when making one-through operation and recycling operation. Hydrogen used had purity of 99.5% or higher. The current fiscal year has performed smoothly to the end either of the one-through operation or the solvent circulating operation on RUN-2200, 2300 (Chenbei coal) and 2,400, 2500 (Tienju coal). Operation of 2600, 2700 (Shenmu coal) experienced noise in the stirrer of the reactor, and leakage of the circulating gas from the recycled gas compressor. In addition, the differential pressure during operating the last run has increased to 50 k, when the temperature and pressure were reduced, and substances clogging the reactor inlet line were removed. Three kinds of the liquefied oils were brought back to Japan for detailed analyses. (NEDO)

Developement of porous media burner operating on waste vegetable oil

International Nuclear Information System (INIS)

Lapirattanakun, Arwut; Charoensuk, Jarruwat

2017-01-01

Highlights: • Steam was successfully applied to promote combustion of WVO. • A specially designed porous domain was an essential element for stable combustion of WVO. • The performance of WVO burner was in the range of cooking stove. • Nozzle clog up in domestic WVO burner can be avoided when replacing it with a steam-assisted nozzle. - Abstract: A newly designed cooking stove using Wasted Vegetable Oil (WVO) as fuel was introduced. Porous media, containing 2 cm diameter of spherical ceramic balls, was used as a flame stabilizer. Steam was successfully applied in a burner at this scale to atomize WVO droplet and entrain air into the combustion zone as well as to reduce soot and CO emission. DIN EN 203-1 testing standard was adopted and the experiment was conducted at various firing rate with the water flow rate at 0.16, 0.20 and 0.22 kg/min. Temperature, emissions, visible flame length, thermal efficiency as well as combustion efficiency were evaluated. Under the current WVOB design, it was suitable to operate the burner at the range of nominal firing rate between 325 and 548 kW/m"2 with water flow rate of 0.16 kg/min, at burner height to diameter ratio of 0.75, giving CO and NO_x emissions up to 171 and 40 ppm, respectively (at 6% O_2). Thermal efficiency was at around 28% where the combustion efficiency was approximately at 99.5%. The performance of WVO burner could be improved further if increasing the H/D ratio to 1.5, yielding thermal efficiency up to 42%.

Non-uniform velocity profile mechanism for flame stabilization in a porous radiant burner

Energy Technology Data Exchange (ETDEWEB)

Catapan, R.C.; Costa, M. [Mechanical Engineering Department, Instituto Superior Tecnico, Technical University of Lisbon, Avenida Rovisco Pais, 1049-001 Lisbon (Portugal); Oliveira, A.A.M. [Mechanical Engineering Department, Federal University of Santa Catarina, Campus Universitario Professor Joao David Ferreira Lima, 88040-900 Florianopolis, SC (Brazil)

2011-01-15

Industrial processes where the heating of large surfaces is required lead to the possibility of using large surface porous radiant burners. This causes additional temperature uniformity problems, since it is increasingly difficult to evenly distribute the reactant mixture over a large burner surface while retaining its stability and keeping low pollutant emissions. In order to allow for larger surface area burners, a non-uniform velocity profile mechanism for flame stabilization in a porous radiant burner using a single large injection hole is proposed and analyzed for a double-layered burner operating in open and closed hot (laboratory-scale furnace, with temperature-controlled, isothermal walls) environments. In both environments, local mean temperatures within the porous medium have been measured. For lower reactant flow rate and ambient temperature the flame shape is conical and anchored at the rim of the injection hole. As the volumetric flow rate or furnace temperature is raised, the flame undergoes a transition to a plane flame stabilized near the external burner surface. However, the stability range envelope remains the same in both regimes. (author)

JV Task 126 - Mercury Control Technologies for Electric Utilities Burning Bituminous Coal