WorldWideScience

Sample records for pulsed-laser aluminum welds

  1. Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum

    Science.gov (United States)

    von Witzendorff, P.; Kaierle, S.; Suttmann, O.; Overmeyer, L.

    2016-03-01

    Pulsed laser sources with pulse durations in the millisecond regime can be used for spot welding and seam welding of aluminum. Seam welds are generally produced with several overlapping spot welds. Hot cracking has its origin in the solidification process of individual spot welds which determines the cracking morphology along the seam welding. This study used a monitoring unit to capture the crack geometry within individual spot welds during seam welding to investigate the conditions for initiation, propagation and healing (re-melting) of solidification cracking within overlapping pulsed laser welds. The results suggest that small crack radii and high crack angles with respect to welding direction are favorable conditions for crack healing which leads to crack-free seam welds. Optimized pulse shapes were used to produce butt welds of 0.5 mm thick 6082 aluminum alloys. Tensile tests were performed to investigate the mechanical strength in the as-welded condition.

  2. Building A Simulation Model For The Prediction Of Temperature Distribution In Pulsed Laser Spot Welding Of Dissimilar Low Carbon Steel 1020 To Aluminum Alloy 6061

    Science.gov (United States)

    Yousef, Adel K. M.; Taha, Ziad. A.; Shehab, Abeer A.

    2011-01-01

    This paper describes the development of a computer model used to analyze the heat flow during pulsed Nd: YAG laser spot welding of dissimilar metal; low carbon steel (1020) to aluminum alloy (6061). The model is built using ANSYS FLUENT 3.6 software where almost all the environments simulated to be similar to the experimental environments. A simulation analysis was implemented based on conduction heat transfer out of the key hole where no melting occurs. The effect of laser power and pulse duration was studied. Three peak powers 1, 1.66 and 2.5 kW were varied during pulsed laser spot welding (keeping the energy constant), also the effect of two pulse durations 4 and 8 ms (with constant peak power), on the transient temperature distribution and weld pool dimension were predicated using the present simulation. It was found that the present simulation model can give an indication for choosing the suitable laser parameters (i.e. pulse durations, peak power and interaction time required) during pulsed laser spot welding of dissimilar metals.

  3. In Situ Observation of Solidification Conditions in Pulsed Laser Welding of AL6082 Aluminum Alloys to Evaluate Their Impact on Hot Cracking Susceptibility

    Science.gov (United States)

    von Witzendorff, Philipp; Kaierle, Stefan; Suttmann, Oliver; Overmeyer, Ludger

    2015-04-01

    The influence of laser pulse parameters on solidification conditions and hot crack formation in pulsed laser welding of Al6082 aluminum alloys was studied with the aid of high-speed cameras capturing visible and infrared radiation. Hot cracking was evaluated with respect to strain rate, strain, and metallurgical outcome. The strain rate was approximated by the product of interface velocity and temperature gradient at the interface. The temperature gradient decreases during the course of solidification and followed a specific course. The interface velocity was therefore used as an indicator for the strain rate, which increased in a logarithmic manner with respect to the slope of the laser pulse's cooling time. The accumulated strain was calculated by measuring the spot weld deformation during solidification. Within the heat-conduction welding regime, hot cracking can be reduced by lowering the interface velocity leading to a reduced strain rate and enhanced permeability of the dendritic microstructure. An over-proportional increase of the accumulated strain was observed for keyhole welding, which led to a high susceptibility to hot cracking regardless of the interface velocity. At low interface velocities, hot cracking was induced by extensive hydrogen diffusion at the solid-liquid interface, which promotes crack initiation.

  4. Experimental Research in Pulsed Laser Welding of High-Silicon Aluminum Alloy%高硅铝合金脉冲激光焊接工艺研究

    Institute of Scientific and Technical Information of China (English)

    燕振君; 赵龙海; 华鹏; 李先芬; 周伟

    2015-01-01

    The paper highlighted the pulsed laser-cladding welding test for joining of Al-27Si; it analyzed the effects of various welding parameters on weld surface quality and weld pool shape. The results showed that welding heat input increased with the increase of welding current, pulse width and laser frequency, thereby increasing weld penetration;weld penetration decreased and inter-ripple distance increased with the increase of welding travel speed. The paper pointed out that improved weld joint was available with welding current of 90A, pulsed width of 2ms, laser frequency of 30Hz and welding travel speed of 200mm/min.%文章采用脉冲激光焊机针对Al-27Si进行了表面脉冲激光熔敷焊接试验,通过调整焊接电流、焊接速度、激光脉宽和激光频率,系统分析研究各种激光焊接参数对焊缝表面成型质量和横截面形状尺寸的影响规律。实验结果表明,提高焊接电流、激光脉冲宽度和频率,均能增加焊接热输入,从而增加焊接熔深;增大焊接速度,焊缝熔深减小,鱼鳞状波纹宽度增大。综合分析,在焊接电流90A、激光脉宽2ms、频率30Hz、焊接速度200mm/min的焊接规范下,能够得到较好的焊接接头。

  5. Nanosecond pulsed laser welding of high carbon steels

    Science.gov (United States)

    Ascari, Alessandro; Fortunato, Alessandro

    2014-03-01

    The present paper deals with the possibility to exploit low-cost, near infra-red, nanosecond pulsed laser sources in welding of high carbon content thin sheets. The exploitation of these very common sources allows to achieve sound weld beads with a good depth-to-width ratio and very small heat affected zones when the proper process parameters are involved. In particular the role of pulse frequency, pulse duration, peak power and welding speed on the characteristics of the weld beads is studied and the advantage of the application of short-pulse laser sources over traditional long-pulse or continuous wave one is assessed.

  6. Bringing Pulsed Laser Welding into Production

    DEFF Research Database (Denmark)

    Olsen, Flemmming Ove

    1996-01-01

    -nationally the group is mostly known for its contri-butions to the development of the laser cutting process, but further it has been active within laser welding, both in assisting industry in bringing laser welding into production in several cases and in performing fundamental R & D. In this paper some research...... activities concerning the weldability of high alloyed austenitic stainless steels for mass production industry applying industrial lasers for fine welding will be described. Studies on hot cracking sensitivity of high alloyed austenitic stainless steel applying both ND-YAG-lasers and CO2-lasers has been...... performed and is currently in progress in collaboration with a major Danish company, who currently is applying laser welding in several production lines. Furthermore some case stories from development work on laser welding for industri-al production will be described. One case story describes a current...

  7. Development of Weld Metal Microstructures in Pulsed Laser Welding of Duplex Stainless Steel

    Science.gov (United States)

    Mirakhorli, F.; Malek Ghaini, F.; Torkamany, M. J.

    2012-10-01

    The microstructure of the weld metal of a duplex stainless steel made with Nd:YAG pulsed laser is investigated at different travel speeds and pulse frequencies. In terms of the solidification pattern, the weld microstructure is shown to be composed of two distinct zones. The presence of two competing heat transfer channels to the relatively cooler base metal and the relatively hotter previous weld spot is proposed to develop two zones. At high overlapping factors, an array of continuous axial grains at the weld centerline is formed. At low overlapping factors, in the zone of higher cooling rate, a higher percentage of ferrite is transformed to austenite. This is shown to be because with extreme cooling rates involved in pulsed laser welding with low overlapping, the ferrite-to-austenite transformation can be limited only to the grain boundaries.

  8. Study on weld pool behaviors and ripple formation in dissimilar welding under pulsed laser

    Science.gov (United States)

    Liang, Rong; Luo, Yu

    2017-08-01

    A three-transient numerical model is developed to study the dissimilar metal welding under pulsed laser. The melting, resolidification and vaporization inducing recoil pressure are considered in this model. Their effects on molten pool dynamic and the weld bead formation are studied. The similar metal welding and dissimilar metal welding under pulsed laser are respectively simulated by using this model. It is found that surface ripples are caused mainly by the periodical laser and molten pool solidification. In the first, this model is validated by the weld bead geometry comparison between the simulated and experimental results in similar metal welding. Then, this model is applied to simulate the dissimilar metal welding under pulsed laser. The results show that the distributions of the temperature, melt-flow velocity and surface ripples are asymmetric due to the differences in physical properties of the materials. The higher pulse overlapping factor decreases the solidification rate, leading to the more uniform penetration depths and the finer ripples. Good agreements between the experimental observations and simulation results are obtained by the proposed model.

  9. Weld Bead Size, Microstructure and Corrosion Behavior of Zirconium Alloys Joints Welded by Pulsed Laser Spot Welding

    Science.gov (United States)

    Cai, Chuang; Li, Liqun; Tao, Wang; Peng, Genchen; Wang, Xian

    2016-09-01

    Pulsed laser spot welding of intersection points of zirconium alloys straps was performed. Weld bead size, microstructure and the corrosion behavior of weld bead were investigated. With the increasing laser peak power or number of shots, the weld width of the beads increased, the protrusion decreased and the dimple increased with further increase in heat input. The fusion zone consisted of a mixture of αZr and residual βZr phases. After annealing treatment, βNb and Zr(Fe, Nb)2 second phase particles were precipitated inter- and intragranular of αZr grains adequately. The oxide thickness of annealed weld bead was about 3.90 μm, decreased by about 18.1% relative to the 4.76 μm of as-welded specimen corroded at 400 °C and 10.3 MPa for 20 days. The corrosion resistance of annealed specimen was better than that of as-welded specimen, since the second phase particles exerted better corrosion resistance, and the content of Nb in βZr and the fraction of βZr decreased after the annealing treatment.

  10. Numerical simulation of different pulse width of long pulsed laser on aluminum alloy

    Science.gov (United States)

    Li, Mingxin; Jin, Guangyong; Zhang, Wei; Chen, Guibo; Bi, Juan

    2015-03-01

    Established a physical model to simulate the melt ejection induced by long pulsed laser on aluminum alloy and use the finite element method to simulate the whole process. This simulation is based on the interaction between single pulsed laser with different pulse width and different peak energy and aluminum alloy material. By comparing the theoretical simulation data and the actual test data, we discover that: the theoretical simulation curve is well consistent with the actual experimental curve, this two-dimensional model is with high reliability; when the temperature at the center of aluminum alloy surface increases and evaporation happens after the surface temperature at the center of aluminum alloy surface reaches boiling point and later the aluminum alloy material sustains in the status of equilibrium vaporization; the keyhole appears on the surface of the target, an increment of the keyhole, the maximum temperature at the center of aluminum alloy surface gradually moves inwardly. This research may provide the theoretical references to the understanding of the interaction between millisecond pulsed laser and many kinds of materials, as well as be beneficial to the application of the laser materials processing and military field.

  11. Influence of Surface Roughness on Morphology of Aluminum Alloy After Pulsed-Laser Irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Sung Ho; Kim, Chung Seok; Jhang, Kyung Young [Hanyang University, Seoul (Korea, Republic of); Shin, Wan Soon [Agency for Defense Development, Daejeon (Korea, Republic of)

    2011-09-15

    The objective of this study is to investigate the influence of surface roughness on the morphology of aluminum 6061- T6 alloy after irradiation with a Nd:YAG pulsed laser. The test specimen was prepared by a polishing process using a diamond paste (1 {mu}m) and emery polishing papers (100, 220, 600, 2400) to obtain different initial surface roughness. After irradiation with ten pulsed-laser shots, the surface morphology was examined by using scanning electron microscopy (SEM), optical microscopy (OM), and atomic force microscopy (AFM). The diameter of the melted zone increased with the surface roughness because the multiple reflections and absorption of the laser beam occurred on the surface because of the surface roughness, so that the absorptance of the laser beam changed. This result was verified using the relative absorptance calculated from the diameter of the melted zone with the surface roughness and the diameter increased with the average surface roughness.

  12. Single and double long pulse laser ablation of aluminum induced in air and water ambient

    Science.gov (United States)

    Akbari Jafarabadi, Marzieh; Mahdieh, Mohammad Hossein

    2017-02-01

    In this paper, single pulse and double pulse laser ablation of an aluminum target in two interaction ambient was investigated experimentally. The interaction was performed by nanosecond Nd:YAG laser beam in air and four depths (i.e. 9, 13, 17, and 21 mm) of distilled water ambient. The irradiation was carried out in single and collinear double pulse configurations in both air and liquid ambient. Crater geometry (depth and diameter) was measured by an optical microscope. The results indicated that the crater geometry strongly depends on both single pulse and double pulse configurations and interaction ambient. In single pulse regime, the crater diameter is higher for all water depths compared to that of air. However, the crater depth, depend on water depth, is higher or lower than the crater depth in air. In double pulse laser ablation, there are greater values for both crater diameters and crater depths in the water.

  13. Drilling of aluminum and copper films with femtosecond double-pulse laser

    Science.gov (United States)

    Wang, Qinxin; Luo, Sizuo; Chen, Zhou; Qi, Hongxia; Deng, Jiannan; Hu, Zhan

    2016-06-01

    Aluminum and copper films are drilled with femtosecond double-pulse laser. The double-pulse delay is scanned from -75 ps to 90 ps. The drilling process is monitored by recording the light transmitted through the sample, and the morphology of the drilled holes is analyzed by optical microscopy. It is found that, the breakthrough time, the hole evolution during drilling, the redeposited material, the diameters of the redeposited area and the hole, change as functions of double-pulse delay, and are different for the two metals. Along the double-pulse delay axis, three different time constants are observed, a slow one of a few tens of picoseconds, a fast one of a few picoseconds, and an oscillation pattern. Results are discussed based on the mechanisms of plasma shielding, electron-phonon coupling, strong coupling of laser with liquid phase, oxidation of aluminum, laser induced temperature and pressure oscillations, and the atomization of plume particles.

  14. Effect of Heat Input on the Tensile Damage Evolution in Pulsed Laser Welded Ti6Al4V Titanium Sheets

    Science.gov (United States)

    Liu, Jing; Gao, Xiaolong; Zhang, Jianxun

    2016-11-01

    The present paper is focused on studying the effect of heat input on the tensile damage evolution of pulsed Nd:YAG laser welding of Ti6Al4V alloy under monotonic loading. To analyze the reasons that the tensile fracture site of the pulsed-laser-welded Ti6Al4V sheet joints changes with the heat input under monotonic loading, the microstructure of the sample with different nominal strain values was investigated by in situ observation. Experiment results show that the tensile ductility and fatigue life of welded joints with low heat input are higher than that of welded joints with high heat input. Under tensile loads, the critical engineering strain for crack initiation is much lower in the welded joint with high heat input than in the welded joints with low and medium heat input. And the microstructural damage accumulation is much faster in the fusion zone than in the base metal for the welded joints with high input, whereas the microstructural damage accumulation is much faster in the base metal than in the fusion zone for the welded joints with low input. Consequently, the welded joints fractured in the fusion zone for the welds with high heat input, whereas the welded joints ruptured in the base metal for the welds with low heat input. It is proved that the fine grain microstructure produced by low heat input can improve the critical nominal strain for crack initiation and the resistance ability of microstructural damage.

  15. Surface characteristics of aluminum 6061 T6 subjected to Nd:YAG pulsed laser irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Sung Ho; Kim, Chung Seok; Jhang, Kyung Young; Shin, Wan Soon [Hanyang University, Seoul (Korea, Republic of)

    2012-07-15

    The objective of this study was to investigate the surface characteristics of an aluminum 6061 T6 alloy subjected to Nd:YAG pulsedlaser irradiation. The test specimens were prepared by a mechanical polishing process using diamond paste and emery polishing paper to obtain different levels of initial surface roughness. After ten pulsed laser shots, the surface morphology was observed via optical microscopy (OM) and scanning electron microscopy (SEM). Nano indentation hardness testing was also conducted on the irradiated surface. The diameter of the melted zone increased with surface roughness because of the multiple reflection and absorption of the laser beam. The relative absorbance was measured as a function of the diameter of the melted zone with varied surface roughness.

  16. Small-scale explosive welding of aluminum

    Science.gov (United States)

    Bement, L. J.

    1972-01-01

    Welding technique uses very small quantities of explosive ribbon to accomplish small-scale lap-welding of aluminum plates. Technique can perform small controlled welding with no length limitations and requires minimal protective shielding.

  17. Theoretical simulation of melt ejection during the laser drilling process on aluminum alloy by single pulsed laser

    Science.gov (United States)

    Li, Mingxin; Jin, Guangyong; Guo, Ming; Wang, Di; Gu, Xiuying

    2014-12-01

    In this paper, we establish a physical model to simulate the melt ejection induced by millisecond pulsed laser on aluminum alloy and use the finite element method to simulate the melting and vaporization process of aluminum alloy. Compared with the conventional model, this model explicitly adds the source terms of gas dynamics in the thermal-hydrodynamic equations, completes the trace of the gas-liquid interface and improves the traditional level-set method. All possible effects which can impact the dynamic behavior of the keyhole are taken into account in this two-dimensional model, containing gravity, recoil pressure of the metallic vapor, surface tension and Marangoni effect. This simulation is based on the same experiment condition where single pulsed laser with 3ms pulse width, 57J energy and 1mm spot radius is used. By comparing the theoretical simulation data and the actual test data, we discover that: the relative error between the theoretical values and the actual values is about 9.8%, the melt ejection model is well consistent with the actual experiment; from the theoretical model we can see the surrounding air of the aluminum alloy surface exist the metallic vapor; an increment of the interaction time between millisecond pulsed laser and aluminum alloy material, the temperature at the center of aluminum alloy surface increases and evaporation happens after the surface temperature reaches boiling point and later the aluminum alloy material sustains in the status of equilibrium vaporization; the keyhole depth is linearly increased with the increase of laser energy, respectively; the growth of the keyhole radius is in the trend to be gentle. This research may provide the theoretical references to the understanding of the interaction between millisecond pulsed laser and many kinds of materials, as well as be beneficial to the application of the laser materials processing and military field.

  18. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  19. Friction Stir Welding of Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    FU Zhi-hong; HE Di-qiu; WANG Hong

    2004-01-01

    Friction stir welding(FSW), a new solid-state welding technology invited in the early 1990s,enables us weld aluminum alloys and titanium alloys etc. The processing of FSW, the microstructure in FSW alloysand the factors influencing weld quality are introduced. The complex factors affecting the properties are researched.

  20. Numerical simulation of melt ejection during the laser drilling process on aluminum alloy by millisecond pulsed laser

    Science.gov (United States)

    Wei, Zhang; Jin, Guangyong; Wang, Yibin

    2016-01-01

    In this paper, established a physical model to simulate the melt ejection induced by millisecond pulsed laser on aluminum alloy and use the finite element method to simulate the whole process. A semi-infinite axisymmetric model was established according to the experiment and the analytical solution of temperature in a solid phase was derived based on the thermal conduction equation. Mean while, by assuming that material was removed from the hole once it was melted, the function describing the hole's shape was obtained with the energy balance theory. This simulation is based on the interaction between single pulsed laser with different pulse-width and different peak energy and aluminum alloy material, the result of numerical simulation is that the hole's depth increases with the increase of laser energy and the hole's depth increases with the increase of laser pulse width, the keyhole depth is linearly increased with the increase of laser energy, respectively; the growth of the keyhole radius is in the trend to be gentle. By comparing the theoretical simulation data and the actual test data, we discover that: we discover that: the relative error between the theoretical values and the actual values is about 8.8%, the theoretical simulation curve is well consistent with the actual experimental curve. This research may provide the theoretical references to the understanding of the interaction between millisecond pulsed laser and many kinds of materials, as well as be beneficial to the application of the laser materials processing and military field.

  1. Effect of keyhole characteristics on porosity formation during pulsed laser-GTA hybrid welding of AZ31B magnesium alloy

    Science.gov (United States)

    Chen, Minghua; Xu, Jiannan; Xin, Lijun; Zhao, Zuofu; Wu, Fufa; Ma, Shengnan; Zhang, Yue

    2017-06-01

    This paper experimentally investigates the relationship between laser keyhole characteristics on the porosity formation during pulsed laser-GTA welding of magnesium alloy. Based on direct observations during welding process, the influences of laser keyhole state on the porosity formation were studied. Results show that the porosities in the joint are always at the bottom of fusion zone of the joint, which is closely related to the keyhole behavior. A large depth to wide ratio always leads to the increase of porosity generation chance. Keeping the keyhole outlet open for a longer time benefits the porosity restriction. Overlap of adjacent laser keyhole can effectively decrease the porosity generation, due to the cutting effect between adjacent laser keyholes. There are threshold overlap rate values for laser keyholes in different state.

  2. Negative permittivity of ZnO thin films prepared from aluminum and gallium doped ceramics via pulsed-laser deposition

    OpenAIRE

    M.A. Bodea; Sbarcea, G.; Naik, Gururaj V.; Boltasseva, Alexandra; Klar, T. A.; Pedarnig, J. D.

    2013-01-01

    Aluminum and gallium doped zinc oxide thin films with negative dielectric permittivity in the near infrared spectral range are grown by pulsed laser deposition. Composite ceramics comprising ZnO and secondary phase Al2O3 or Ga2O3 are employed as targets for laser ablation. Films deposited on glass from dense and small-grained ceramic targets show optical transmission larger than 70 % in the visible and reveal an onset of metallic reflectivity in the near infrared at 1100 nm and a crossover to...

  3. Negative permittivity of ZnO thin films prepared from aluminum and gallium doped ceramics via pulsed-laser deposition

    DEFF Research Database (Denmark)

    Bodea, M. A.; Sbarcea, G.; Naik, G. V.

    2013-01-01

    Aluminum and gallium doped zinc oxide thin films with negative dielectric permittivity in the near infrared spectral range are grown by pulsed laser deposition. Composite ceramics comprising ZnO and secondary phase Al2O3 or Ga2O3 are employed as targets for laser ablation. Films deposited on glass...... from dense and small-grained ceramic targets show optical transmission larger than 70 % in the visible and reveal an onset of metallic reflectivity in the near infrared at 1100 nm and a crossover to a negative real part of the permittivity at approximately 1500 nm. In comparison to noble metals, doped...

  4. Effect of focusing condition on molten area characteristics in micro-welding of borosilicate glass by picosecond pulsed laser

    Energy Technology Data Exchange (ETDEWEB)

    Nordin, I.H.W.; Okamoto, Y.; Okada, A.; Takekuni, T. [Okayama University, Graduate School of Natural Science and Technology, Okayama (Japan); Sakagawa, T. [Kataoka Corporation, Yokohama (Japan)

    2016-05-15

    The characteristics of the molten area are attributed not only by laser energy condition but also the focusing condition. In this study, a picosecond pulsed laser of 1064 nm in wavelength and 12.5 ps in pulse duration was used as a laser source for joining glass material. Influence of focusing condition on micro-welding of glasses was experimentally investigated by using an objective lens with and without spherical aberration correction, and its molten area was characterized. The usage of objective lens with spherical aberration correction led to a larger molten area inside the bulk material of glass even under the same pulse energy, which related to the efficient micro-welding of glass materials. In addition, an optical system with the spherical aberration correction led to a stable absorption of laser energy inside the bulk glass material, stabilizing the shape of molten area, which resulted in the reliable weld joint. On the other hand, breaking strength of the specimens with spherical aberration correction was higher than that without spherical aberration correction. Therefore, it is concluded that the focusing condition with spherical aberration correction led to the larger and stable molten area, which resulted in higher joining strength in micro-welding of glass materials. (orig.)

  5. Welding of aluminum with linear ribbon explosives.

    Science.gov (United States)

    Bement, L. J.

    1971-01-01

    A small-scale simplified, parallel plate process of welding aluminum with very small quantities of lead-sheathed linear ribbon RDX explosive is described. The results of the welding of five different alloys, obtained by using this technique, show that the weld strengths are up to 90% of the parent metal tensile strength.

  6. Ultrashort pulse laser micro-welding of cyclo-olefin copolymers

    Science.gov (United States)

    Roth, Gian-Luca; Rung, Stefan; Hellmann, Ralf

    2017-06-01

    We report on the joining of transparent thermoplastic polymers using infrared femtosecond laser pulses. Due to nonlinear absorption, the developed micro-welding process for cyclo-olefin copolymers does not require any intermediate absorbing layers or any surface pre-processing of the welding partners. In view of an optimized and stable micro-welding process, the influence of the welding speed and focal position on both, the quality and shear force strength are investigated. We highlight that welding seam widths of down to 65 μm are feasible for welding speeds of up to 75 mm/s. However, a variation of the welding speed affects the required focal position for a successful joining process. The shear force strength of the welding seam is determined to 37 MPa, which corresponds to 64% of the shear strength of the bulk material and is not affected by the welding speed.

  7. Study on laser welding of austenitic stainless steel by varying incident angle of pulsed laser beam

    Science.gov (United States)

    Kumar, Nikhil; Mukherjee, Manidipto; Bandyopadhyay, Asish

    2017-09-01

    In the present work, AISI 304 stainless steel sheets are laser welded in butt joint configuration using a robotic control 600 W pulsed Nd:YAG laser system. The objective of the work is of twofold. Firstly, the study aims to find out the effect of incident angle on the weld pool geometry, microstructure and tensile property of the welded joints. Secondly, a set of experiments are conducted, according to response surface design, to investigate the effects of process parameters, namely, incident angle of laser beam, laser power and welding speed, on ultimate tensile strength by developing a second order polynomial equation. Study with three different incident angle of laser beam 89.7 deg, 85.5 deg and 83 deg has been presented in this work. It is observed that the weld pool geometry has been significantly altered with the deviation in incident angle. The weld pool shape at the top surface has been altered from semispherical or nearly spherical shape to tear drop shape with decrease in incident angle. Simultaneously, planer, fine columnar dendritic and coarse columnar dendritic structures have been observed at 89.7 deg, 85.5 deg and 83 deg incident angle respectively. Weld metals with 85.5 deg incident angle has higher fraction of carbide and δ-ferrite precipitation in the austenitic matrix compared to other weld conditions. Hence, weld metal of 85.5 deg incident angle achieved higher micro-hardness of ∼280 HV and tensile strength of 579.26 MPa followed by 89.7 deg and 83 deg incident angle welds. Furthermore, the predicted maximum value of ultimate tensile strength of 580.50 MPa has been achieved for 85.95 deg incident angle using the developed equation where other two optimum parameter settings have been obtained as laser power of 455.52 W and welding speed of 4.95 mm/s. This observation has been satisfactorily validated by three confirmatory tests.

  8. Plasma ARC keyhole welding of aluminum

    Science.gov (United States)

    Fostervoll, H.

    1993-02-01

    An increasing and more advanced use of aluminum as a construction material make higher demands to the effectiveness and quality in aluminum joining. Furthermore, if the advantages of aluminum shall be exploited in the best possible way, it is necessary to use the best processes available for the certain application. Today, the most widely used processes of aluminum welding are gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). Plasma arc welding (PAW) is another interesting process, which is rather newly adopted for aluminum welding. However, up to now the use is limited and most of the users are within the space industry in USA (NASA); also the new space industry in Europe has adopted the process. The reason for the great interest for PAW in the space industry is, according to NASA, higher weld quality and less repair costs, less heat distortion, and less groove preparations costs. Of these reasons, PAW should also be of interest for the aluminum industry in Scandinavia. The aim of the project is to focus on the possibilities and to some extent testing the PAW process.

  9. Influence of laser pulse frequency on the microstructure of aluminum nitride thin films synthesized by pulsed laser deposition

    Science.gov (United States)

    Antonova, K.; Duta, L.; Szekeres, A.; Stan, G. E.; Mihailescu, I. N.; Anastasescu, M.; Stroescu, H.; Gartner, M.

    2017-02-01

    Aluminum Nitride (AlN) thin films were synthesized on Si (100) wafers at 450 °C by pulsed laser deposition. A polycrystalline AlN target was multipulsed irradiated in a nitrogen ambient, at different laser pulse repetition rate. Grazing Incidence X-Ray Diffraction and Atomic Force Microscopy analyses evidenced nanocrystallites with a hexagonal lattice in the amorphous AlN matrix. The thickness and optical constants of the layers were determined by infrared spectroscopic ellipsometry. The optical properties were studied by Fourier Transform Infrared reflectance spectroscopy in polarised oblique incidence radiation. Berreman effect was observed around the longitudinal phonon modes of the crystalline AlN component. Angular dependence of the A1LO mode frequency was analysed and connected to the orientation of the particles' optical axis to the substrate surface normal. The role of the laser pulse frequency on the layers' properties is discussed on this basis.

  10. Experimental study on activating welding for aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Huang Yong; Fan Ding

    2005-01-01

    TIG welding and EB welding for aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneously. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.

  11. Laser micro welding of copper and aluminum

    Science.gov (United States)

    Mys, Ihor; Schmidt, Michael

    2006-02-01

    Aluminum combines comparably good thermal and electrical properties with a low price and a low material weight. These properties make aluminum a promising alternative to copper for a large number of electronic applications, especially when manufacturing high volume components. However, a main obstacle for a wide use of this material is the lack of a reliable joining process for the interconnection of copper and aluminum. The reasons for this are a large misalignment in the physical properties and even more a poor metallurgical affinity of both materials that cause high crack sensitivity and the formation of brittle intermetallic phases during fusion welding. This paper presents investigations on laser micro welding of copper and aluminum with the objective to eliminate brittle intermetallic phases in the welding structure. For these purposes a combination of spot welding, a proper beam offset and special filler material are applied. The effect of silver, nickel and tin filler materials in the form of thin foils and coatings in a thickness range 3-100 μm has been investigated. Use of silver and tin filler materials yields to a considerable improvement of the static and dynamic mechanical stability of welded joints. The analysis of the weld microstructure shows that an application even of small amounts of suitable filler materials helps to avoid critical, very brittle intermetallic phases on the interface between copper and solidified melt in the welded joints.

  12. Weld repair method for aluminum lithium seam

    Science.gov (United States)

    McGee, William Floyd (Inventor); Rybicki, Daniel John (Inventor)

    1998-01-01

    Aluminum-lithium plates are butt-welded by juxtaposing the plates and making a preliminary weld from the rear or root side of the seam. An initial weld is then made from the face side of the seam, which may cause a defect in the root portion. A full-size X-ray is made and overlain over the seam to identify the defects. The defect is removed from the root side, and rewelded. Material is then removed from the face side, and the cavity is rewelded. The procedure repeats, alternating from the root side to the face side, until the weld is sound.

  13. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  14. Explosive welding technique for joining aluminum and steel tubes

    Science.gov (United States)

    Wakefield, M. E.

    1975-01-01

    Silver sheet is wrapped around aluminum portion of joint. Mylar powder box is wrapped over silver sheet. Explosion welds silver to aluminum. Stainless-steel tube is placed over silver-aluminum interface. Mylar powder box, covered with Mylar tape, is wrapped around steel member. Explosion welds steel to silver-aluminum interface.

  15. Properties of multilayer gallium and aluminum doped ZnO(GZO/AZO)transparent thin films deposited by pulsed laser deposition process

    Institute of Scientific and Technical Information of China (English)

    Jin-Hyum SHIN; Dong-Kyun SHIN; Hee-Young LEE; Jai-Yeoul LEE

    2011-01-01

    Multilayer gallium and aluminum doped ZnO (GZO/AZO) films were fabricated by alternative deposition of Ga-doped zinc oxide(GZO) and Al-doped zinc oxide(AZO) thin film by using pulsed laser deposition(PLD) process. The electrical and optical properties of these GZO/AZO thin films were investigated and compared with those of GZO and AZO thin films. The GZO/AZO GZO/AZO thin films linearly decreases with increasing the Al ratio.

  16. Correlations between optical properties, microstructure, and processing conditions of Aluminum nitride thin films fabricated by pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Jonghoon [Department of Electrical and Computer Engineering, Texas Materials Institute, University of Texas at Austin, Austin, Texas 78712 (United States)]. E-mail: jhoon6@hotmail.com; Ma, James [Materials Science and Engineering Program, Texas Materials Institute, University of Texas at Austin, Austin, Texas 78712 (United States); Becker, Michael F. [Department of Electrical and Computer Engineering, Texas Materials Institute, University of Texas at Austin, Austin, Texas 78712 (United States); Keto, John W. [Department of Physics, Texas Materials Institute, University of Texas at Austin, Austin, Texas 78712 (United States); Kovar, Desiderio [Department of Mechanical Engineering, Texas Materials Institute, University of Texas at Austin, Austin, Texas 78712 (United States)

    2007-06-25

    Aluminum nitride (AlN) films were deposited using pulsed laser deposition (PLD) onto sapphire (0001) substrates with varying processing conditions (temperature, pressure, and laser fluence). We have studied the dependence of optical properties, structural properties and their correlations for these AlN films. The optical transmission spectra of the produced films were measured, and a numerical procedure was applied to accurately determine the optical constants for films of non-uniform thickness. The microstructure and texture of the films were studied using various X-ray diffraction techniques. The real part of the refractive index was found to not vary significantly with processing parameters, but absorption was found to be strongly dependent on the deposition temperature and the nitrogen pressure in the deposition chamber. We report that low optical absorption, textured polycrystalline AlN films can be produced by PLD on sapphire substrates at both low and high laser fluence using a background nitrogen pressure of 6.0 x 10{sup -2} Pa (4.5 x 10{sup -4} Torr) of 99.9% purity.

  17. A Visualization Method for Corrosion Damage on Aluminum Plates Using an Nd:YAG Pulsed Laser Scanning System

    Directory of Open Access Journals (Sweden)

    Inbok Lee

    2016-12-01

    Full Text Available This paper proposes a non-contact nondestructive evaluation (NDE technique that uses laser-induced ultrasonic waves to visualize corrosion damage in aluminum alloy plate structures. The non-contact, pulsed-laser ultrasonic measurement system generates ultrasonic waves using a galvanometer-based Q-switched Nd:YAG laser and measures the ultrasonic waves using a piezoelectric (PZT sensor. During scanning, a wavefield can be acquired by changing the excitation location of the laser point and measuring waves using the PZT sensor. The corrosion damage can be detected in the wavefield snapshots using the scattering characteristics of the waves that encounter corrosion. The structural damage is visualized by calculating the logarithmic values of the root mean square (RMS, with a weighting parameter to compensate for the attenuation caused by geometrical spreading and dispersion of the waves. An intact specimen is used to conduct a comparison with corrosion at different depths and sizes in other specimens. Both sides of the plate are scanned with the same scanning area to observe the effect of the location where corrosion has formed. The results show that the damage can be successfully visualized for almost all cases using the RMS-based functions, whether it formed on the front or back side. Also, the system is confirmed to have distinguished corroded areas at different depths.

  18. A Visualization Method for Corrosion Damage on Aluminum Plates Using an Nd:YAG Pulsed Laser Scanning System.

    Science.gov (United States)

    Lee, Inbok; Zhang, Aoqi; Lee, Changgil; Park, Seunghee

    2016-12-16

    This paper proposes a non-contact nondestructive evaluation (NDE) technique that uses laser-induced ultrasonic waves to visualize corrosion damage in aluminum alloy plate structures. The non-contact, pulsed-laser ultrasonic measurement system generates ultrasonic waves using a galvanometer-based Q-switched Nd:YAG laser and measures the ultrasonic waves using a piezoelectric (PZT) sensor. During scanning, a wavefield can be acquired by changing the excitation location of the laser point and measuring waves using the PZT sensor. The corrosion damage can be detected in the wavefield snapshots using the scattering characteristics of the waves that encounter corrosion. The structural damage is visualized by calculating the logarithmic values of the root mean square (RMS), with a weighting parameter to compensate for the attenuation caused by geometrical spreading and dispersion of the waves. An intact specimen is used to conduct a comparison with corrosion at different depths and sizes in other specimens. Both sides of the plate are scanned with the same scanning area to observe the effect of the location where corrosion has formed. The results show that the damage can be successfully visualized for almost all cases using the RMS-based functions, whether it formed on the front or back side. Also, the system is confirmed to have distinguished corroded areas at different depths.

  19. Weld Development for Aluminum Fission Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Cross, Carl Edward [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Jesse Norris [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-05-16

    The Sigma welding team was approached to help fabricate a small fission chamber (roughly ½ inch dia. x ½ inch tall cylinder). These chambers are used as radiation sensors that contain small traces of radionuclides (Cf 252, U 235, and U 238) that serve to ionize gas atoms in addition to external radiation. When a voltage is applied within the chamber, the resulting ion flow can be calibrated and monitored. Aluminum has the advantage of not forming radioactive compounds when exposed to high external radiation (except from minor Na alloy content). Since aluminum has not been used before in this application, this presented an unexplored challenge.

  20. FSW of Aluminum Tailor Welded Blanks across Machine Platforms

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Upadhyay, Piyush; Carlson, Blair; Szymanski, Robert; Luzanski, Tom; Marshall, Dustin

    2015-02-16

    Development and characterization of friction stir welded aluminum tailor welded blanks was successfully carried out on three separate machine platforms. Each was a commercially available, gantry style, multi-axis machine designed specifically for friction stir welding. Weld parameters were developed to support high volume production of dissimilar thickness aluminum tailor welded blanks at speeds of 3 m/min and greater. Parameters originally developed on an ultra-high stiffness servo driven machine where first transferred to a high stiffness servo-hydraulic friction stir welding machine, and subsequently transferred to a purpose built machine designed to accommodate thin sheet aluminum welding. The inherent beam stiffness, bearing compliance, and control system for each machine were distinctly unique, which posed specific challenges in transferring welding parameters across machine platforms. This work documents the challenges imposed by successfully transferring weld parameters from machine to machine, produced from different manufacturers and with unique control systems and interfaces.

  1. Exposure assessment of aluminum arc welding radiation.

    Science.gov (United States)

    Peng, Chiung-yu; Lan, Cheng-hang; Juang, Yow-jer; Tsao, Ta-ho; Dai, Yu-tung; Liu, Hung-hsin; Chen, Chiou-jong

    2007-10-01

    The purpose of this study is to evaluate the non-ionizing radiation (NIR) exposure, especially optical radiation levels, and potential health hazard from aluminum arc welding processes based on the American Conference of Governmental Industrial Hygienists (ACGIH) method. The irradiance from the optical radiation emissions can be calculated with various biological effective parameters [i.e., S(lambda), B(lambda), R(lambda)] for NIR hazard assessments. The aluminum arc welding processing scatters bright light with NIR emission including ultraviolet radiation (UVR), visible, and infrared spectra. The UVR effective irradiance (Eeff) has a mean value of 1,100 microW cm at 100 cm distance from the arc spot. The maximum allowance time (tmax) is 2.79 s according to the ACGIH guideline. Blue-light hazard effective irradiance (EBlue) has a mean value of 1840 microW cm (300-700 nm) at 100 cm with a tmax of 5.45 s exposure allowance. Retinal thermal hazard effective calculation shows mean values of 320 mW cm(-2) sr(-1) and 25.4 mW (cm-2) (380-875 nm) for LRetina (spectral radiance) and ERetina (spectral irradiance), respectively. From this study, the NIR measurement from welding optical radiation emissions has been established to evaluate separate types of hazards to the eye and skin simultaneously. The NIR exposure assessment can be applied to other optical emissions from industrial sources. The data from welding assessment strongly suggest employees involved in aluminum welding processing must be fitted with appropriate personal protection devices such as masks and gloves to prevent serious injuries of the skin and eyes upon intense optical exposure.

  2. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    Science.gov (United States)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  3. Particulate and gaseous emissions when welding aluminum alloys.

    Science.gov (United States)

    Cole, Homer; Epstein, Seymour; Peace, Jon

    2007-09-01

    Fabrication and repair of aluminum components and structures commonly involves the use of electric arc welding. The interaction of the arc and the metal being welded generates ultraviolet radiation, metallic oxides, fumes, and gases. Aluminum is seldom used as the pure metal but is often alloyed with other metals to improve strength and other physical properties. Therefore, the exact composition of any emissions will depend on the welding process and the particular aluminum alloy being welded. To quantify such emissions, The Aluminum Association sponsored several studies to characterize arc welding emissions by the gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) processes for various combinations of base and filler alloys. In all cases, the tests were conducted under conditions that could be found in a production weld shop without forced ventilation. The concentrations of each analyte that a welder could be exposed to were greatly affected by the welding process, the composition of the base and filler alloys, the position of the welder, and the welding helmet. The results obtained can be used by employers to identify and control potential hazards associated with the welding of aluminum alloys and can provide the basis for hazard communication to employees involved in the welding of these alloys.

  4. Laser Spot Welding of Copper-aluminum Joints Using a Pulsed Dual Wavelength Laser at 532 and 1064 nm

    Science.gov (United States)

    Stritt, Peter; Hagenlocher, Christian; Kizler, Christine; Weber, Rudolf; Rüttimann, Christoph; Graf, Thomas

    A modulated pulsed laser source emitting green and infrared laser light is used to join the dissimilar metals copper and aluminum. The resultant dynamic welding process is analyzed using the back reflected laser light and high speed video observations of the interaction zone. Different pulse shapes are applied to influence the melt pool dynamics and thereby the forming grain structure and intermetallic phases. The results of high-speed images and back-reflections prove that a modulation of the pulse shape is transferred to oscillations of the melt pool at the applied frequency. The outcome of the melt pool oscillation is shown by the metallurgically prepared cross-section, which indicates different solidification lines and grain shapes. An energy-dispersivex-ray analysis shows the mixture and the resultant distribution of the two metals, copper and aluminum, within the spot weld. It can be seen that the mixture is homogenized the observed melt pool oscillations.

  5. Fatigue performance of welded aluminum deck structures

    Energy Technology Data Exchange (ETDEWEB)

    Haagensen, P.J.; Ranes, M.; Kluken, A.O.; Kvale, I.

    1996-12-01

    Aluminum alloys are used increasingly in load carrying structures where low weight and low maintenance costs are at a premium. Helicopter decks, structures for living quarters and personnel transfer bridges between platforms are examples of offshore applications. While these structures are not usually subjected to high fatigue loads, the increasing use of aluminum in high speed ships, and more recently in highway bridge structures, makes the question of fatigue performance more important. In this paper the fatigue properties of small scale weldments in an AA6005 alloy are compared with the results of fatigue tests on full scale sections of welded extrusions in the same material, which were used in an aluminum bridge deck structure. The fatigue performance is also compared with the fatigue clauses in the new British design code BS8118 for aluminium structures and the proposed Eurocode 9. The prospects of using a new joining technique, friction stir welding (FSW), in the production of large scale panels for deck and ship hull structures is discussed. The FSW process is described briefly, and some fatigue test data are presented.

  6. Characteristics of colloidal aluminum nanoparticles prepared by nanosecond pulsed laser ablation in deionized water in presence of parallel external electric field

    Science.gov (United States)

    Mahdieh, Mohammad Hossein; Mozaffari, Hossein

    2017-10-01

    In this paper, we investigate experimentally the effect of electric field on the size, optical properties and crystal structure of colloidal nanoparticles (NPs) of aluminum prepared by nanosecond Pulsed Laser Ablation (PLA) in deionized water. The experiments were conducted for two different conditions, with and without the electric field parallel to the laser beam path and the results were compared. To study the influence of electric field, two polished parallel aluminum metals plates perpendicular to laser beam path were used as the electrodes. The NPs were synthesized for target in negative, positive and neutral polarities. The colloidal nanoparticles were characterized using the scanning electron microscopy (SEM), UV-vis absorption spectroscopy and X-ray Diffraction (XRD). The results indicate that initial charge on the target has strong effect on the size properties and concentration of the synthesized nanoparticles. The XRD patterns show that the structure of produced NPs with and without presence of electric field is Boehmite (AlOOH).

  7. Laser vision sensing based on adaptive welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Zhixiang; SONG Yonglun; ZHANG Jun; ZHANG Wanchun; JIANG Li; XIA Xuxin

    2007-01-01

    A laser vision sensing based on the adaptive tungsten inert gas(TIG)welding system for large-scale aluminum alloy components was established to fit various weld groove conditions.A new type of laser vision sensor was used to precisely measure the weld groove.The joint geometry data,such as the bevel angle,the gap,the area,and the mismatch,etc.,aided in assembling large-scale aerospace components before welding.They were also applied for automatic seam tracking,such as automatic torch transverse alignment and torch height adjustment in welding.An adaptive welding process was realized by automatically adjusting the wire feeding speed and the welding current according to the groove conditions.The process results in a good weld formation and high welding quality,which meet the requirements of related standards.

  8. Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

    Science.gov (United States)

    Malikov, A. G.; Orishich, A. M.

    2017-01-01

    The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

  9. Enabling high speed friction stir welding of aluminum tailor welded blanks

    Science.gov (United States)

    Hovanski, Yuri

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding (FSW) has traditionally been applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum FSW components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability using a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

  10. Investigation of aluminum-steel joint formed by explosion welding

    Science.gov (United States)

    Kovacs-Coskun, T.; Volgyi, B.; Sikari-Nagl, I.

    2015-04-01

    Explosion welding is a solid state welding process that is used for the metallurgical joining of metals. Explosion cladding can be used to join a wide variety of dissimilar or similar metals [1]. This process uses the controlled detonation of explosives to accelerate one or both of the constituent metals into each other in such a manner as to cause the collision to fuse them together [2]. In this study, bonding ability of aluminum and steel with explosion welding was investigated. Experimental studies, microscopy, microhardness, tensile and bend test showed out that, aluminum and steel could be bonded with a good quality of bonding properties with explosion welding.

  11. Tool For Friction Stir Tack Welding of Aluminum Alloys

    Science.gov (United States)

    Bjorkman, Gerald W.; Dingler, Johnny W.; Loftus, Zachary

    2003-01-01

    A small friction-stir-welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together during friction stir welding because (1) in operation, a full-size friction-stir-welding tool exerts a large force that tends to separate the workpieces and (2) clamping the workpieces is not sufficient to resist this force. It is possible to tack the pieces together by gas tungsten arc welding, but the process can be awkward and time-consuming and can cause sufficient damage to necessitate rework. Friction stir tack welding does not entail these disadvantages. In addition, friction stir tack welding can be accomplished by use of the same automated equipment (except for the welding tool) used in subsequent full friction stir welding. The tool for friction stir tack welding resembles the tool for full friction stir welding, but has a narrower shoulder and a shorter pin. The shorter pin generates a smaller workpiece-separating force so that clamping suffices to keep the workpieces together. This tool produces a continuous or intermittent partial-penetration tack weld. The tack weld is subsequently consumed by action of the larger tool used in full friction stir welding tool.

  12. High-Speed Friction-Stir Welding To Enable Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

    2015-05-01

    Current joining technologies for automotive aluminum alloys are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding has been traditionally applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum welded components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability utilizing a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

  13. Inhibition of the formation of intermetallic compounds in aluminum-steel welded joints by friction stir welding

    OpenAIRE

    Torres López, Edwar A.; Ramirez, Antonio J

    2015-01-01

    Formation of deleterious phases during welding of aluminum and steel is a challenge of the welding processes, for decades. Friction Stir Welding (FSW) has been used in an attempt to reduce formation of intermetallic compounds trough reducing the heat input. In this research, dissimilar joint of 6063-T5 aluminum alloy and AISI-SAE 1020 steel were welded using this technique. The temperature of welded joints was measured during the process. The interface of the welded joints was characterized u...

  14. ARC welding method for bonding steel with aluminum

    Institute of Scientific and Technical Information of China (English)

    Zhenyang LU; Pengfei HUANG; Wenning GAO; Yan LI; Hanpeng ZHANG; Shuyan YIN

    2009-01-01

    When welding steel with aluminum, the appearance of intermetallic compounds of Fe and A1 will decrease tenacity and increase rigidity, which leads to bad joint performance. A new type of low energy input (LEI) welding technology is introduced which can be used to weld steel with aluminum. Using the technology, brazing was located on the steel side and arc fusion welding on the aluminum side. The less heat input reduces the thickness of intermetallic compounds to 3-4 μm. Tensile strength tests prove that the joint breaks at the heat-affected zone and the strength is higher than 70% of the aluminum's. Thus, the method can lead to a good performance joint.

  15. Welding of Aluminum Alloys to Steels: An Overview

    Science.gov (United States)

    2013-08-01

    alloy /Ag interlayer/steel non-centered electron beam welded joints, Transaction of non- Ferrous Metals Society of China 21 (2011) 2592-2596. [53] K.-J...UNCLASSIFIED: Distribution Statement A. Approved for public release. 1 UNCLASSIFIED Welding of aluminum alloys to steels: an overview M. Mazar...different materials, iron-based alloys and aluminum-based alloys are among the most significant materials that are finding applications on the various

  16. Microstructure analysis in friction welding of copper and aluminum

    Science.gov (United States)

    Wibowo, A. G. Wahyu; Ismail, Rifky; Jamari, J.

    2016-04-01

    The Friction welding is a welding method with utilizing heat generated due to friction. Surfaces of two materials to be joined, one rotates the other being idle, is contacted by a pressure force. Friction on the second contact surface is done continuously so that the heat generated by the continuous friction will continue to rise. With the heat and the pressure force on the second surface to the second meeting of the material reaches its melting temperature then there is the process of welding. This paper examines the influence of the pressure force, rotational speed and contact time on friction welding of Aluminum (Al) and Copper (Cu) to the quality of welded joints. Friction welding process is performed on a friction welding machine that is equipped with the loading mechanism. The parameters used are the pressure force, rotational speed and friction time. Determination of the quality of welding is done by testing the tensile strength, hardness, and micro structure on the weld joint areas. The results showed that the friction welding quality is very good, this is evidenced by the results of a tensile strength test where the fault occurs outside the weld joint and increased violence in the weld joint. On the results visually cuts the welding area did not reveal any porosity so that it can be concluded that each metal contacts have melted perfectly and produce a connection with good quality.

  17. Friction stir welding characteristics of two aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    刘会杰; 藤井英俊; 前田将克; 野城清

    2003-01-01

    The friction stir welding characteristics of the strain-hardened AA1050-H24 and precipitate-hardened AA2017-T351 aluminum alloys were examined in order to reveal the effects of the alloy properties on the friction stir welding behavior of the base materials. The results show that (1) for AA1050-H24, the weld possesses a smooth surface and clear ripples, there is no elliptical weld nugget in the weld, there is not discernible interface between the stir zone and the thermo-mechanically affected zone(TMAZ), and the internal defect of the weld looks like a long crack and is located in the lower part of the weld; (2) for AA2017-T351, the weld usually possesses a rough surface and visible ripples, the elliptical weld nugget clearly exists in the weld and there is obvious plastic flow and a discernible interface between the nugget and the TMAZ, and the internal defect of the weld is composed of many voids and distributed in the middle part of the weld; (3) the effective ranges of the welding parameters for AA1050-H24 and AA2017-T351 are both narrow, especially for the latter; and (4) the tensile strength efficiencies of the joints for the two typical alloys are similar, i e 79% for AA1050-H24 and 82% for AA2017-T351.

  18. Effect of weld line shape on material flow during friction stir welding of aluminum and steel

    Science.gov (United States)

    Yasui, Toshiaki; Ando, Naoyuki; Morinaka, Shinpei; Mizushima, Hiroki; Fukumoto, Masahiro

    2014-08-01

    The effect of weld line shape on material flow during the friction stir welding of aluminum and steel was investigated. The material flow velocity was evaluated with simulated experiments using plasticine as the simulant material. The validity of the simulated experiments was verified by the marker material experiments on aluminum. The circumferential velocity of material around the probe increased with the depth from the weld surface. The effect is significant in cases where the advancing side is located on the outside of curve and those with higher curvature. Thus, there is an influence of weld line shape on material flow.

  19. The Effect of Tool Position for Aluminum and Copper at High Rotational Friction Stir Welding

    OpenAIRE

    Recep Çakır; Sare Çelik

    2015-01-01

    Friction Stir Welding (FSW) is a solid state welding process used for welding similar and dissimilar materials. This welding technique allows welding of Aluminum alloys which present difficulties in fusion joining and allows different material couples to be welded continuously. In this study, 1050 aluminum alloy and commercially pure copper to increase heat input were produced at high rotation rate (2440 rev/min) with four different pin position (0-1-1.5-2 mm) and three different weld speeds ...

  20. Weld geometry strength effect in 2219-T87 aluminum

    Science.gov (United States)

    Nunes, A. C., Jr.; Novak, H. L.; Mcilwain, M. C.

    1981-01-01

    A theory of the effect of geometry on the mechanical properties of a butt weld joint is worked out based upon the soft interlayer weld model. Tensile tests of 45 TIG butt welds and 6 EB beads-on-plate in 1/4-in. 2219-T87 aluminum plate made under a wide range of heat sink and power input conditions are analyzed using this theory. The analysis indicates that purely geometrical effects dominate in determining variations in weld joint strength with heat sink and power input. Variations in weld dimensions with cooling rate are significant as well as with power input. Weld size is suggested as a better indicator of the condition of a weld joint than energy input.

  1. High-Speed Friction-Stir Welding to Enable Aluminum Tailor-Welded Blanks

    Science.gov (United States)

    Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

    2015-05-01

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and they have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high volumes. While friction-stir welding (FSW) has been traditionally applied at linear velocities less than 1 m/min, high-volume production applications demand the process be extended to higher velocities more amenable to cost-sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low-to-moderate welding velocities do not directly translate to high-speed linear FSW. Therefore, to facilitate production of high-volume aluminum FSW components, parameters were developed with a minimum welding velocity of 3 m/min. With an emphasis on weld quality, welded blanks were evaluated for postweld formability using a combination of numerical and experimental methods. An evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum TWBs, which provided validation of the numerical and experimental analysis of laboratory-scale tests.

  2. Gas-tungsten arc welding of aluminum alloys

    Science.gov (United States)

    Frye, Lowell D.

    1984-01-01

    A gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to provide a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surfaces are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy contiguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  3. Hybrid manufacturing processes for fusion welding and friction stir welding of aerospace grade aluminum alloys

    Science.gov (United States)

    Gegesky, Megan Alexandra

    Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction to aerospace grade aluminum alloys as well as non-weldable alloys, is new. This is brought about by a lowered required clamping force required by adding a fusion weld before a friction stir processing technique. The changes in properties associated with joining techniques include: microstructural changes, changes in hardness, tensile strength, and corrosion resistance. This thesis illustrates these changes for the non-weldable AA2024-T351 and AA7075-T651 as well as the weldable alloy AA5052-H32. The microhardness, tensile strength and corrosion resistance of the four processing states: base material, fusion welded material, friction stir welded material, and friction stir processed fusion welded material is studied. The plausibility of this hybrid process for the three different materials is characterized, as well as plausible applications for this joining technique.

  4. Research on the properties of laser welded joints of aluminum killed cold rolled steel

    Institute of Scientific and Technical Information of China (English)

    阎启; 曹能; 俞宁峰

    2002-01-01

    Aluminum killed cold rolled steel used for automobiles was welded shows that high quality of welding can be realized at welding speed of laser welded joints for aluminum killed cold rolled steel increased compared to those of the base metal while the formability decreased. Forming limit diagram of joint material indicated that the laser weld seam should avoid the maximum deformation area of automobile parts during the designing period for the position of weld seam.

  5. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    Science.gov (United States)

    Patterson, Erin E.; Hovanski, Yuri; Field, David P.

    2016-06-01

    This work focuses on the microstructural characterization of aluminum to steel friction stir welded joints. Lap weld configuration coupled with scribe technology used for the weld tool have produced joints of adequate quality, despite the significant differences in hardness and melting temperatures of the alloys. Common to friction stir processes, especially those of dissimilar alloys, are microstructural gradients including grain size, crystallographic texture, and precipitation of intermetallic compounds. Because of the significant influence that intermetallic compound formation has on mechanical and ballistic behavior, the characterization of the specific intermetallic phases and the degree to which they are formed in the weld microstructure is critical to predicting weld performance. This study used electron backscatter diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers micro-hardness indentation to explore and characterize the microstructures of lap friction stir welds between an applique 6061-T6 aluminum armor plate alloy and a RHA homogeneous armor plate steel alloy. Macroscopic defects such as micro-cracks were observed in the cross-sectional samples, and binary intermetallic compound layers were found to exist at the aluminum-steel interfaces of the steel particles stirred into the aluminum weld matrix and across the interfaces of the weld joints. Energy dispersive spectroscopy chemical analysis identified the intermetallic layer as monoclinic Al3Fe. Dramatic decreases in grain size in the thermo-mechanically affected zones and weld zones that evidenced grain refinement through plastic deformation and recrystallization. Crystallographic grain orientation and texture were examined using electron backscatter diffraction. Striated regions in the orientations of the aluminum alloy were determined to be the result of the severe deformation induced by the complex weld tool geometry. Many of the textures observed in the weld

  6. Structural, optical and electrical properties of AlSb thin films deposited by pulsed laser deposition using aluminum-antimony alloying target

    Science.gov (United States)

    Yang, Ke; Li, Bing; Zhang, Jingquan; Li, Wei; Wu, Lili; Zeng, Guanggen; Wang, Wenwu; Liu, Cai; Feng, Lianghuan

    2017-02-01

    AlSb films which are a promising absorber layer for thin film solar cells were grown on glass substrate at different substrate temperature ranging from room temperature to 400 °C on glass substrates using aluminum-antimony alloying target by pulsed laser deposition (PLD) technique. Structural, optical and electrical properties of AlSb thin films were studied by X-ray diffraction (XRD), ultraviolet-visible spectrophotometer and a home-made four-probe-contact high temperature system respectively. XRD pattern shows that AlSb film is amorphous at room temperature, but when substrate temperature is higher than 100 °C, AlSb films present cubic phase structure with the preferential orientation of (111) plane. And intensity of diffraction peaks of AlSb film prepared at substrate temperature of 200 °C are stronger than that of other substrate temperature. The electrical measurement results show that conductivity activation energy of AlSb film is 0.25 eV and 0.28 eV. The indirect optical band gap is about 1.63 eV, which is very close to its theoretical value of 1.62 eV. The results of energy dispersive spectrometer (EDS) indicated the ratio of Al to Sb of AlSb films is about 1:1.

  7. Cracking susceptibility of aluminum alloys during laser welding

    Directory of Open Access Journals (Sweden)

    Lara Abbaschian

    2003-06-01

    Full Text Available The influence of laser parameters in welding aluminum alloys was studied in order to reduce hot cracking. The extension of cracks at the welding surface was used as a cracking susceptibility (CS index. It has been shown that the CS changes with changing welding velocity for binary Al-Cu alloys. In general, the CS index increased until a maximum velocity and then dropped to zero, generating a typical lambda-curve. This curve is due to two different mechanisms: 1 the refinement of porosities with increasing velocity and 2 the changes in the liquid fraction due to decreasing microsegregation with increasing velocities.

  8. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy.

    Science.gov (United States)

    Campanelli, Sabina Luisa; Casalino, Giuseppe; Casavola, Caterina; Moramarco, Vincenzo

    2013-12-18

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW) is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  9. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Sabina Luisa Campanelli

    2013-12-01

    Full Text Available Friction Stir Welding (FSW is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  10. An insight to the mechanism of weld penetration in dissimilar pulsed laser welding of niobium and Ti-6Al-4V

    Science.gov (United States)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.

    2016-05-01

    In laser welding of Ti-6Al-4V to niobium, the interaction of laser with the two metals is such that at the investigated laser conditions there will be conduction mode on the Nb side and keyhole on the Ti side. Thus the weld pool is not developed symmetrically as there will not be sufficient penetration in the higher melting point higher conductivity niobium side. The mechanisms of energy absorption and effective melting in dissimilar laser welding are analyzed. It is shown that more penetration into niobium is obtained when the laser energy is absorbed by Ti-6Al-4V and then the molten Ti-6Al-4V dissolves the niobium metal.

  11. Study on the effect of welding current during laser beam-resistance seam welding of aluminum alloy 5052

    Institute of Scientific and Technical Information of China (English)

    Li Yongqiang; Zhao Xihua; Zhao He; Cao Haipeng; Zhao Huanling

    2008-01-01

    The effect of welding current on the weld shape and tensile shear load during laser beam-resistance seam welding (LB-RSW) of aluminum alloy 5052 is studied. Experimental results show that the penetration depth, weld width,tensile shear load and the ratio of penetration depth to weld width of LB-RSW are bigger than those of laser beam welding(LBW) under the same conditions and the former three parameters increase as welding current rises. The weld shape of LB-RSW below 5 kA welding current is nearly the same as that of LBW. The weld morphology is protuberant under the condition of 5 kA welding current and 0.8 m/min welding speed. Furthermore, the microstructure of the weld seam of LB-RSW is coarser than that of LBW.

  12. Influence of surrounding gas, composition and pressure on plasma plume dynamics of nanosecond pulsed laser-induced aluminum plasmas

    Directory of Open Access Journals (Sweden)

    Mahmoud S. Dawood

    2015-10-01

    Full Text Available In this article, we present a comprehensive study of the plume dynamics of plasmas generated by laser ablation of an aluminum target. The effect of both ambient gas composition (helium, nitrogen or argon and pressure (from ∼5 × 10−7 Torr up to atmosphere is studied. The time- and space- resolved observation of the plasma plume are performed from spectrally integrated images using an intensified Charge Coupled Device (iCCD camera. The iCCD images show that the ambient gas does not significantly influence the plume as long as the gas pressure is lower than 20 Torr and the time delay below 300 ns. However, for pressures higher than 20 Torr, the effect of the ambient gas becomes important, the shortest plasma plume length being observed when the gas mass species is highest. On the other hand, space- and time- resolved emission spectroscopy of aluminum ions at λ = 281.6 nm are used to determine the Time-Of-Flight (TOF profiles. The effect of the ambient gas on the TOF profiles and therefore on the propagation velocity of Al ions is discussed. A correlation between the plasma plume expansion velocity deduced from the iCCD images and that estimated from the TOF profiles is presented. The observed differences are attributed mainly to the different physical mechanisms governing the two diagnostic techniques.

  13. Microhardness Testing of Aluminum Alloy Welds

    Science.gov (United States)

    Bohanon, Catherine

    2009-01-01

    A weld is made when two pieces of metal are united or fused together using heat or pressure, and sometimes both. There are several different types of welds, each having their own unique properties and microstructure. Strength is a property normally used in deciding which kind of weld is suitable for a certain metal or joint. Depending on the weld process used and the heat required for that process, the weld and the heat-affected zone undergo microstructural changes resulting in stronger or weaker areas. The heat-affected zone (HAZ) is the region that has experienced enough heat to cause solid-state microstructural changes, but not enough to melt the material. This area is located between the parent material and the weld, with the grain structure growing as it progresses respectively. The optimal weld would have a short HAZ and a small fluctuation in strength from parent metal to weld. To determine the strength of the weld and decide whether it is suitable for the specific joint certain properties are looked at, among these are ultimate tensile strength, 0.2% offset yield strength and hardness. Ultimate tensile strength gives the maximum load the metal can stand while the offset yield strength gives the amount of stress the metal can take before it is 0.2% longer than it was originally. Both of these are good tests, but they both require breaking or deforming the sample in some way. Hardness testing, however, provides an objective evaluation of weld strengths, and also the difference or variation in strength across the weld and HAZ which is difficult to do with tensile testing. Hardness is the resistance to permanent or plastic deformation and can be taken at any desired point on the specimen. With hardness testing, it is possible to test from parent metal to weld and see the difference in strength as you progress from parent material to weld. Hardness around grain boundaries and flaws in the material will show how these affect the strength of the metal while still

  14. Molten pool characterization of laser lap welded copper and aluminum

    Science.gov (United States)

    Xue, Zhiqing; Hu, Shengsun; Zuo, Di; Cai, Wayne; Lee, Dongkyun; Elijah, Kannatey-Asibu, Jr.

    2013-12-01

    A 3D finite volume simulation model for laser welding of a Cu-Al lap joint was developed using ANSYS FLUENT to predict the weld pool temperature distribution, velocity field, geometry, alloying element distribution and transition layer thickness—all key attributes and performance characteristics for a laser-welded joint. Melting and solidification of the weld pool was simulated with an enthalpy-porosity formulation. Laser welding experiments and metallographic examination by SEM and EDX were performed to investigate the weld pool features and validate the simulated results. A bowl-shaped temperature field and molten pool, and a unique maximum fusion zone width were observed near the Cu-Al interface. Both the numerical simulation and experimental results indicate an arch-shaped intermediate layer of Cu and Al, and a gradual transition of Cu concentration from the aluminum plate to the copper plate with high composition gradient. For the conditions used, welding with Cu on top was found to result in a better weld joint.

  15. Moiré method analysis for tensile strain field of 2024 aluminum alloy welded joint

    Institute of Scientific and Technical Information of China (English)

    徐文立; 魏艳红; 刘雪松; 方洪渊; 赵敏; 田锡唐

    2003-01-01

    Using experimental mechanics method of moiré analysis, strain field distributions of 2024 aluminum alloy welded joints under different conditions were investigated. The results show that moiré stripes of welded joint without trailing peening just before fracture are not only few and scattered but also uneven, and the stress mainly concentrates on the poor position-welded toes during the tensioning process with the relatively poor mechanical properties of welded joints; When the method of welding with trailing peening is adopted, moiré stripes of welded joint just before fracture are relatively thick and even due to the strengthening welded toes during the welding process, and fracture position transfers from the welded toes to weld, at the same time the mechanical properties of welded joints are improved greatly than conventional welding which can show that the technology of trailing peening is effective to strengthen welded joints of aluminum alloy with high strength.

  16. Computerized simulation of YAG pulse laser welding of titanium alloy (TA6V): experimental characterization and modelling of the thermomechanical aspects of this process; Simulation numerique du soudage du TA6V par laser YAG impulsionnel: caracterisation experimentale et modelisation des aspects thermomecanique associees a ce procede

    Energy Technology Data Exchange (ETDEWEB)

    Robert, Y

    2007-09-15

    This work is a part of study which goal is to realize a computer modelling of the thermomechanical phenomena occurring during the YAG pulse laser welding of titanium alloy (TA6V). The filet welding has different heterogeneities (microstructural and mechanical). In fact, the temperature causes microstructural changes (phase transformations, precipitations) and modifies the mechanical properties. Thermomechanical modelling has thus to be established for the welding of TA6V. (author)

  17. Role of welding parameters on interfacial bonding in dissimilar steel/aluminum friction stir welds

    Directory of Open Access Journals (Sweden)

    Z. Shen

    2015-06-01

    Full Text Available In this study, lap welds between Al5754 to DP600 steel (aluminum plate top, and steel plate bottom were manufactured by friction stir welding (FSW. The effects of welding parameters (i.e. travel speeds and penetration depth into lower steel sheet on the interfacial bonding, tensile strength, and failure mechanism were investigated. The results show that intermetallic compound of Fe4Al13 was detected at the Al/Fe interface. The weld strength increases significantly by increasing the penetration depth into the lower steel substrate at all travel speeds. The failure mode under overlap shear loadings is premature failure through the aluminum substrate when the penetration depth is more than 0.17 mm, and shear fracture when the penetration depth is less than 0.17 mm.

  18. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    OpenAIRE

    Chen Ying An; Francisco Piorino Neto; Eder Paduan Alves

    2010-01-01

    The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results we...

  19. Microstructure and Strength of Laser Welds of Sub-micron Particulate-reinforced Aluminum Martix Composite Al2O3p/6061Al

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The microstructure of laser welds of sub-micron particulate-reinforced aluminum matrix composite Al2O3p/6061Al and the weldability of the material were studied.Experimental results indicated that because of the huge specific surface area of the reinforcement,the interfacial reaction between the matrix and the reinforcement was restrained intensively at elevated temperature and pulsed laser beam.The main factor affecting the weldability of the composite was the reinforcement segregation in the weld resulting from the push of the liquid/solid interface during the solidification of the molten pool.The laser pulse frequency directly affected the reinforcement segregation and the reinforcement distribution in the weld,so that the weldability of the composite could be improved by increasing the laser pulse frequency.On the bases of this,a satisfactory welded joint of sub-micron particulate-reinforced aluminum matrix composite Al2Op/6061Al was obtained by using appropriate welding parameters.

  20. Study of mechanism of activating flux increasing weld penetration of AC A-TIG welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Yong; FAN Ding; FAN Qinghua

    2007-01-01

    When multi-component flux AF305 is used as surface activating flux for an aluminum alloy, the weld penetration of activating flux-tungsten inert-gas (A-TIG)welding is over two times more than that of conventional TIG welding. Using A-TIG welding with the modes of alternating current (AC), direct current electrode negative (DCEN) and direct current electrode positive (DCEP), respectively, the flux differently affects weld penetration when the polarity is different. After studied the effect of compelled arc constriction on weld penetration of AC welding, it is believed that the constriction of the whole arc root is not the main mechanism that flux AF305 dramatically improves weld penetration. The penetration has a relationship with the separate distribution of slag on the weld surface. Then, an observation of scanning electron microscopy (SEM) and an electronic data systems (EDS) analysis of slag were performed respectively. The separate distribution of slag on the weld pool during welding and the great constriction of arc spots were confirmed by TIG welding with helium shielding gas. The relationship between slag distribution and weld penetration was studied by adding aluminum powder into flux AF305 to change the distribution of slag. During welding, the separate distribution of slag on the weld pool results in the great constriction of arc spots, an increase in arc spot force, and an increase in Lorentz force within the arc and weld pool. Finally, the weld penetration is increased.

  1. Butt weld of aluminum alloy plates 6063 and LY12 by laser beam

    Science.gov (United States)

    Xia, Jin'an; Cheng, Zhaogu; Xu, Guoliang; Li, Xianqin

    2000-02-01

    By means of a transverse flow 5 kW CO2 laser with low- order mode laser beam output, 1 - 4 mm thick aluminum alloy plates 6063 and LY12 were successfully butt welded. The result shows that the butt weldability and the weld quality of the aluminum alloy plates are mainly dependent on incident laser power density, laser beam defocused distance and shielding gas. The relationship between the weld quality of the aluminum alloy plates and the welding parameters is discussed. The macrostructure and microstructure of the welded seams are analyzed. The mechanical properties of the welded seams are discussed.

  2. Microstructural evolution of 6063 aluminum during friction-stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Y.S.; Kokawa, Hiroyuki [Tohoku Univ., Sendai (Japan). Dept. of Materials Processing; Enomoto, Masatoshi [Showa Aluminum Corp., Oyama City, Tochigi (Japan); Jogan, Shigetoshi [Showa Aluminum Corp., Sakai, Osaka (Japan)

    1999-09-01

    The microstructural distribution associated with a hardness profile in a friction-stir-welded, age-hardenable 6063 aluminum alloy has been characterized by transmission electron microscopy (TEM) and orientation imaging microscopy (OIM). The friction-stir process produces a softened region in the 6063 Al weld. Frictional heating and plastic flow during friction-stir welding create fine recrystallized grains in the weld zone and recovered grains in the thermomechanically affected zone. The hardness profile depends greatly on the precipitate distribution and only slightly on the grain size. The softened region is characterized by dissolution and growth of the precipitates during the welding. Simulated weld thermal cycles with different peak temperatures have shown that the precipitates are dissolved at temperatures higher than 675 K and that the density of the strengthening precipitate was reduced by thermal cycles lower than 675 K. A comparison between the thermal cycles and isothermal aging has suggested precipitation sequences in the softened region during friction-stir welding.

  3. Friction Stir Welding of Thick Section Aluminum for Military Vehicle Applications

    Science.gov (United States)

    2012-12-01

    Friction Stir Welding of Thick Section Aluminum for Military Vehicle Applications by Brian Thompson, Kevin Doherty, Craig Niese, Mike Eff...International Symposium on Friction Stir Welding (9ISFSW), Huntsville, AL, 15–17 May 2012. Approved for public release...Aberdeen Proving Ground, MD 21005-5069 ARL-RP-417 December 2012 Friction Stir Welding of Thick Section Aluminum for Military

  4. Mechanical Characteristics of Welded Joints of Aluminum Alloy 6061 T6 Formed by Arc and Friction Stir Welding

    Science.gov (United States)

    Astarita, A.; Squillace, A.; Nele, L.

    2016-01-01

    Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.

  5. Butt-welding Residual Stress of Heat Treatable Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    C.M. Cheng

    2007-01-01

    This study, taking three types of aluminum alloys 2024-T351, 6061-T6 and 7075-T6 as experimental materials, conducted single V-groove GTAW (gas tungsten arc welding) butt-welding to analyze and compare the magnitude and differences of residual stress in the three aluminum alloys at different single V-groove angles and in restrained or unrestrained conditions. The results show that the larger the grooving angle of butt joint, the higher the residual tensile stress. Too small grooving angle will lead to dramatic differences due to the amount of welding bead filler metal and pre-set joint geometry. Therefore, only an appropriate grooving angle can reduce residual stress. While welding, weldment in restrained condition will lead to a larger residual stress. Also, a residual stress will arise from the restraint position. The ultimate residual stress of weldment is determined by material yield strength at equilibrium temperature. The higher the yield strength at equilibrium temperature, the higher the material residual stress. Because of its larger thermal conductivity, aluminum alloy test specimens have small temperature differential. Therefore, the residual tensile stress of all materials is lower than their yield strength.

  6. “Effect of Tool Geometries on Thermal and Mechanical Behaviour of Friction Stir Welding Welds of Aluminum Alloy”

    Directory of Open Access Journals (Sweden)

    Kuber Singh Patel

    2016-06-01

    Full Text Available Friction stir welding is an advanced solid state joining technique, widely being used in various applications for joining aluminum alloys in aerospace, marine, automotive and many other applications of profitable importance. The welding parameters and tool pin profile play a major role in deciding the weld quality. It is an attempt to being made to analyze the effect of tool geometries, the effect of tool rotation and welding speeds on the mechanical properties of friction stir welded joints made for sample of profitable grade aluminum alloy and ANSYS is used to compare and prove the attempts made for various analyses

  7. Influence of surface pretreatment in resistance spot welding of aluminum AA1050

    DEFF Research Database (Denmark)

    Al Naimi, Ihsan K.; Al Saadi, Moneer H.; Daws, Kasim M.

    2015-01-01

    Resistance spot welding (RSW) of aluminum alloys implies a major problem of inconsistent quality from weld to weld due to problems of varying thickness of the oxide layer. The high resistivity of oxide layer causes strong heat development, which has significant influence on electrode life and weld...

  8. Ultrasonic Real-Time Quality Monitoring Of Aluminum Spot Weld Process

    Science.gov (United States)

    Perez Regalado, Waldo Josue

    The real-time ultrasonic spot weld monitoring system, introduced by our research group, has been designed for the unsupervised quality characterization of the spot welding process. It comprises the ultrasonic transducer (probe) built into one of the welding electrodes and an electronics hardware unit which gathers information from the transducer, performs real-time weld quality characterization and communicates with the robot programmable logic controller (PLC). The system has been fully developed for the inspection of spot welds manufactured in steel alloys, and has been mainly applied in the automotive industry. In recent years, a variety of materials have been introduced to the automotive industry. These include high strength steels, magnesium alloys, and aluminum alloys. Aluminum alloys have been of particular interest due to their high strength-to-weight ratio. Resistance spot welding requirements for aluminum vary greatly from those of steel. Additionally, the oxide film formed on the aluminum surface increases the heat generation between the copper electrodes and the aluminum plates leading to accelerated electrode deterioration. Preliminary studies showed that the real-time quality inspection system was not able to monitor spot welds manufactured with aluminum. The extensive experimental research, finite element modelling of the aluminum welding process and finite difference modeling of the acoustic wave propagation through the aluminum spot welds presented in this dissertation, revealed that the thermodynamics and hence the acoustic wave propagation through an aluminum and a steel spot weld differ significantly. For this reason, the hardware requirements and the algorithms developed to determine the welds quality from the ultrasonic data used on steel, no longer apply on aluminum spot welds. After updating the system and designing the required algorithms, parameters such as liquid nugget penetration and nugget diameter were available in the ultrasonic data

  9. Studies on the effect of vibration on hot cracking and Grain size in AA7075 Aluminum alloy Welding

    OpenAIRE

    2011-01-01

    The aim of this present study is to investigate the vibration effect which is applied during Gas tungsten Arc welding (GTAW) welding in order to improve the quality of high strength Aluminum alloy weldment. An important metallurgical difficulty in arc welding of high strength aluminum alloys is formation of hot cracking. When Aluminum alloy is welded by GTAW process, weld fusion zone shows coarse columnar grains during weld metal solidification. This often leads to poor resistance to hot crac...

  10. Friction stir welding of 5052 aluminum alloy plates

    Institute of Scientific and Technical Information of China (English)

    Yong-Jai KWON; Seong-Beom SHIM; Dong-Hwan PARK

    2009-01-01

    Friction stir welding between 5052 aluminum alloy plates with a thickness of 2 mm was performed. The tool for welding was rotated at speeds ranging from 500 to 3 000 r/min under a constant traverse speed of 100 mm/min. The results show that at all tool rotation speeds, defect-free welds are successfully obtained. Especially at 1 000, 2 000 and 3 000 r/min, the welds exhibit very smooth surface morphologies. At 500, 1 000, and 2 000 r/min, onion ring structure is clearly observed in the friction-stir-welded zone (SZ). In addition, the onion ring structure region becomes wider as the tool rotation speed is increased. The gain size in the SZ is smaller than that in the base metal, and is decreased with a decrease of the tool rotation speed. In all tool rotation speeds, the SZ exhibits higher average hardness than the base metal. Especially at 500 r/min, the average hardness of the SZ reaches a level about 33% greater than that of the base metal. At 500, 1 000 and 2 000 r/min, the tensile strength of the friction stir welded (FSWed) plates is similar to that of the base metal (about 204 Mpa). The elongation of the FSWed plates is lower than that of the base metal (about 22%). However, it is noticeable that the maximum elongation of about 21% is obtained at 1 000 r/min.

  11. 铝及铝合金TIG焊接特性%Character of TIG Welding for Aluminum and Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    殷春喜; 黄军庆; 熊震东; 贾翠催

    2011-01-01

    The characters of TIG welding for aluminum and aluminum alloys were described, it includes the shielding gas and groove of TIG welding and the effect of welding process on the weld shape and welding quality.%概述了铝及铝合金TIG焊接技术特性,包括铝及铝合金TIG焊接保护气体、坡口的选择和焊接工艺对焊缝成形和焊接质量的影响.

  12. Investigation of the Microstructure of Joints of Aluminum Alloys Produced by Friction Stir Welding

    Science.gov (United States)

    Kolubaev, E. A.

    2015-02-01

    Special features of the microstructure of joints of aluminum-magnesium and aluminum-copper alloys produced by friction stir welding are analyzed. It is demonstrated that a layered structure with ultradisperse grains is produced by friction stir welding at the center of the weld joint. An analogy is drawn between the microstructures of joints produced by friction stir welding and surface layer produced by sliding friction.

  13. FRICTION STIR LAP WELDING OF ALUMINUM - POLYMER USING SCRIBE TECHNOLOGY

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Piyush; Hovanski, Yuri; Fifield, Leonard S.; Simmons, Kevin L.

    2015-02-16

    Friction Stir Scribe (FSS) technology is a relatively new variant of Friction Stir Welding (FSW) which enables lap joining of dissimilar material with very different melting points and different high temperature flow behaviors. The cutter scribe attached at the tip of FSW tool pin effectively cuts the high melting point material such that a mechanically interlocking feature is created between the dissimilar materials. The geometric shape of this interlocking feature determines the shear strength attained by the lap joint. This work presents first use of scribe technology in joining polymers to aluminum alloy. Details of the several runs of scribe welding performed in lap joining of ~3.175mm thick polymers including HDPE, filled and unfilled Nylon 66 to 2mm thick AA5182 are presented. The effect of scribe geometry and length on weld interlocking features is presented along with lap shear strength evaluations.

  14. Spatial Mechanical Response and Strain Gradient Evolution of Friction Stir Welded Aluminum-2139

    Science.gov (United States)

    2012-02-01

    Spatial Mechanical Response and Strain Gradient Evolution of Friction Stir Welded Aluminum-2139 by Brian Justusson, Jessica Medintz, Jian...Evolution of Friction Stir Welded Aluminum-2139 Brian Justusson and Jessica Medintz Oak Ridge Institute for Science and Education Jian Yu...and Strain Gradient Evolution of Friction Stir Welded Aluminum-2139 5a. CONTRACT NUMBER ORISE 1120-1120-99 5b. GRANT NUMBER 5c. PROGRAM ELEMENT

  15. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    Science.gov (United States)

    2013-08-01

    increase diffusion of the zinc atoms into the steel. Specific compositions of these alloys were not available. The weld direction (WD) was...0.25 - Nitrogen 0.03 - Titanium 0.10 - UNCLASSIFIED UNCLASSIFIED 19 Zirconium 0.10 - Aluminum 0.10 - Lead 0.10 - Tin 0.02 - Antimony 0.02...were washed ultrasonically with anhydrous alcohol between each polishing step. 2.4 Methods of analysis 2.4.1 Optical Microscopy and Scanning

  16. Comparison on welding mode characteristics of arc heat source for heat input control in hybrid welding of aluminum alloy

    Science.gov (United States)

    Song, Moo-Keun; Kim, Jong-Do; Oh, Jae-Hwan

    2015-03-01

    Presently in shipbuilding, transportation and aerospace industries, the potential to apply welding using laser and laser-arc hybrid heat sources is widely under research. This study has the purpose of comparing the weldability depending on the arc mode by varying the welding modes of arc heat sources in applying laser-arc hybrid welding to aluminum alloy and of implementing efficient hybrid welding while controlling heat input. In the experimental study, we found that hybrid welding using CMT mode produced deeper penetration and sounder bead surface than those characteristics produced during only laser welding, with less heat input compared to that required in pulsed arc mode.

  17. Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum.

    Science.gov (United States)

    Chen, Qihao; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Ge, Hongliang

    2017-11-01

    Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain

  18. New development in welding thin-shell aluminum alloy structures with high strength

    Institute of Scientific and Technical Information of China (English)

    徐文立; 范成磊; 方洪渊; 田锡唐

    2004-01-01

    From the viewpoint of welding mechanics, two new welding methods-welding with trailing peening and welding with trailing impactive rolling were introduced. For aluminum alloy thin-shell structures with high strength, welding will lead to hot cracking, poor joint and distortion. In order to solve them, trailing impactive device was used behind welding torch to impact the different positions of welded joints, thus realizing the welding with free-hot cracking, low distortion and joint strengthening. By use of impactive rolling wheels instead of peening heads, the outlook of welded specimen can be improved and stress concentration at weld toes can be reduced. Equipment of this technology is simple and portable. It can used to weld sheets, longitudinal and ring-like beams of tube-like structures, as well as the thin-shell structures with closed welds such as flanges and hatches. So the technology has the wide application foreground in the fields of aviation and aerospace.

  19. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  20. Effect of welding parameters and tool shape on properties of friction stir welding of Aluminum alloy AA- 6061

    Directory of Open Access Journals (Sweden)

    Ahmad Hussain Albloushi

    2016-12-01

    Full Text Available Friction stir welding (FSW is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. It has many benefits when applied to welding of aluminum alloys. FSW process parameters such as welding speed, rotational speed and tool geometry play vital roles in the weld quality. The aim of this research is to investigate the effects of different welding speeds, rotational speeds and tool pin profile on the weld quality of a AA6061 aluminum alloy. A friction stir welding tool consists of rotating shoulder and pin that heats the working piece by friction and moves a softened alloy around it to form a joint. In this research work the effect of the tool shape and welding parameters (rotating speed and welding speed on the mechanical properties of an aluminium plates will be investigated experimentally. The induced heat during the welding process played the main role in the mechanical and appearance of the joints, which is related to the welding parameters.

  1. 49 CFR 178.68 - Specification 4E welded aluminum cylinders.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Specification 4E welded aluminum cylinders. 178.68 Section 178.68 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS... FOR PACKAGINGS Specifications for Cylinders § 178.68 Specification 4E welded aluminum cylinders....

  2. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Directory of Open Access Journals (Sweden)

    Chen Ying An

    2010-09-01

    Full Text Available The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW, which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results were analyzed by means of tensile tests, Vickers microhardness, metallographic tests and SEM-EDX. The strength of the joints varied with increasing friction time and the use of different pressure values. Joints were obtained with superior mechanical properties of the AA1050 aluminum, with fracture occurring in the aluminum away from the bonding interface. The analysis by EDX at the interface of the junction showed that interdiffusion occurs between the main chemical components of the materials involved. The RFW proves to be a great method for obtaining joints between dissimilar materials, which is not possible by fusion welding processes.

  3. Effect of Tool Shoulder and Pin Probe Profiles on Friction Stirred Aluminum Welds - a Comparative Study

    Institute of Scientific and Technical Information of China (English)

    H. K. Mohanty; M. M. Mahapatra; P. Kumar; P. Biswas; N. R. Mandal

    2012-01-01

    In marine application,marine grade steel is generally used for haul and superstructures.However,aluminum has also become a good choice due to its lightweight qualities,while rusting of aluminum is minimal compared to steel.In this paper a study on friction stir welding of aluminum alloys was presented.The present investigation deals with the effects of different friction stir welding tool geometries on mechanical strength and the microstructure properties of aluminum alloy welds.Three distinct tool geometries with different types of shoulder and tool probe profiles were used in the investigation according to the design matrix.The effects of each tool shoulder and probe geometry on the weld was evaluated.It was also observed that the friction stir weld tool geometry has a significant effect on the weldment reinforcement,microhardness,and weld strength.

  4. Optimization of pulsed TIG welding process parameters on mechanical properties of AA 5456 Aluminum alloy weldments

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, A. [Department of Mechanical Engineering, National Institute of Technology, Warangal 506 004 (India)], E-mail: adepu_kumar7@yahoo.co.in; Sundarrajan, S. [Scientist ' G' , Defence Research and Development Laboratory, Hyderabad 500 028 (India)

    2009-04-15

    The present work pertains to the improvement of mechanical properties of AA 5456 Aluminum alloy welds through pulsed tungsten inert gas (TIG) welding process. Taguchi method was employed to optimize the pulsed TIG welding process parameters of AA 5456 Aluminum alloy welds for increasing the mechanical properties. Regression models were developed. Analysis of variance was employed to check the adequacy of the developed models. The effect of planishing on mechanical properties was also studied and observed that there was improvement in mechanical properties. Microstructures of all the welds were studied and correlated with the mechanical properties.

  5. A Study on Friction Stir Welding of 12mm Thick Aluminum Alloy Plates

    Institute of Scientific and Technical Information of China (English)

    Deepati Anil Kumar; Pankaj Biswas; Sujoy Tikader; M. M. Mahapatra; N. R. Mandal

    2013-01-01

    Most of the investigations regarding friction stir welding (FSW) of aluminum alloy plates have been limited to about 5 to 6 mm thick plates. In prior work conducted the various aspects concerning the process parameters and the FSW tool geometry were studied utilizing friction stir welding of 12 mm thick commercial grade aluminum alloy. Two different simple-to-manufacture tool geometries were used. The effect of varying welding parameters and dwell time of FSW tool on mechanical properties and weld quality was examined. It was observed that in order to achieve a defect free welding on such thick aluminum alloy plates, tool having trapezoidal pin geometry was suitable. Adequate tensile strength and ductility can be achieved utilizing a combination of high tool rotational speed of about 2000 r/min and low speed of welding around 28 mm/min. At very low and high dwell time the ductility of welded joints are reduced significantly.

  6. Sensors Array Technique for Monitoring Aluminum Alloy Spot Welding

    Institute of Scientific and Technical Information of China (English)

    王蕤; 罗震; 单平; 步贤政; 袁书现; 敖三三

    2010-01-01

    In this paper,the sensors array technique is applied to the quality detection of aluminum alloy spot welding.The sensors array has three forms,i.e.,linear magnetic sensors array,annular magnetic sensors array and cross magnetic sensors array.An algorithm based on principal component analysis is proposed to extract the signal eigenvalues.The three types of magnetic sensors array are used in the experiment of monitoring the signal.After the eigenvalues are extracted,they are used to build a relationship with ...

  7. A new method for welding aluminum alloy LY12CZ sheet with high strength

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    From the viewpoint of welding mechanics, a new welding technology-trailing peening was applied firstly to weld aluminum alloy LY12CZ sheet with high susceptibility to hot cracking. Trailing peening can exert a transverse extrusion strain on the metal in brittle temperature region (BTR) which can compensate for the tensioning strain during the cooling procedure post welding. So, welding hot cracking of LY12CZ sheet can be controlled effectively on the special jig for hot cracking experiment, and the phenomenon of hot cracking can't be found in specimens with large dimensions finally. At the same time, welding with trailing peening can decrease welding distortion caused by longitudinal and transverse shrinkage of weld obviously. Due to strengthening the poor position-weld toe during the process of welding, the residual stress distribution of welded joint is more reasonable. Contrast with conventional welding, mechanical properties such as tensile strength, prolongation ratio and cold-bending angle of welded joint with trailing peening can be improved obviously, and rupture position of welded joint transits from weld toe at conventional welding to weld metal at trailing peening. So, welding with trailing peening can be regarded as a dynamic welding method with low stress, little distortion and hot cracking-free really. As far as theoretical analysis is concerned, the technology of trailing peening can be used to weld the materials with high susceptibility to hot cracking such as LY12CZ and LD10, and solve the welding distortion of thin plate-shell welded structures which contain closed welds such as flange. In addition, the technology of trailing peening has many advantages: simple device, high efficiency, low cost and flexible application which make the welding method have widely applied foreground in the field of aeronautics and aerospace.

  8. Mechanical properties of friction stir welded aluminum alloys 5083 and 5383

    Directory of Open Access Journals (Sweden)

    Jeom Kee Paik

    2009-09-01

    Full Text Available The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW, laser welding and friction stir welding (FSW, FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009, jointly funded by its member agencies.

  9. Elements loss analysis based on spectral diagnosis in laser-arc hybrid welding of aluminum alloy

    Science.gov (United States)

    Chen, Yong; Chen, Hui; Zhu, Minhao; Yang, Tao; Shen, Lin

    2017-07-01

    Aluminum alloy has been widely used in automobiles, high-speed trains, aerospace and many other fields. The loss of elements during welding process causes welding defects and affects the microstructure and properties of the joints. This paper discusses the correlation between welding process, spectral intensity and loss of elements in laser-arc hybrid welding of Al alloys. The results show that laser power and arc current have a significant impact on the spectral intensity and loss of elements. Compared with the base metal, the contents of alloying elements in the weld area are lower. The burning losses of alloy elements increase with the welding heat input.

  10. Radiographic detection of defects in friction stir welding on aluminum alloy AMg5M

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru; Kolubaev, Evgeny A., E-mail: eak@ispms.ru [National Research Tomsk Polytechnic University, Tomsk, 634050, Russia and Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    In order to reveal weld defects specific to friction stir welding we undertook radiographic inspection of AMg5M aluminum alloy welded joints. Weld defects in the form of voids have been revealed in the weld obtained under the non-optimal rotation and feed rate. Both shape and size of these defects have been confirmed by examining metallographically successive sections prepared in the weld plane as well as in the plane transversal to the tool feed direction. Linear defects have been also found in the sections that are not seen in the radiographic images. Both the preferable localization and origination of the defects have been analyzed.

  11. Joint performance of CO2 laser beam welding 5083-H321 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Qi Junfeng; Zhang Dongyun; Xiao Rongshi; Chen Kai; Zuo Tiechuan

    2007-01-01

    Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenous welding and wire feed welding are conducted on 4mm thick 5083-H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone (HAZ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264.50MPa).

  12. Vision-based detection of weld pool width in TIG welding of copper-clad aluminum cable

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In order to realize automatic control of the width of weld pool, a visual sensor system for the width of weld pool detection is developed. By initiative arc light, the image of copper plate weld pool is taken back of the torch through the process of weakening and filtering arc light. In order to decrease the time of processing video signals, analog circuit is applied in the processing where video signals is magnified, trimmed and processed into binary on the datum of dynamic average value, therefore the waveform of video signals of weld pool is obtained. The method that is used for detecting the width of weld pool is established. Results show that the vision sensing method for real-time detecting weld pool width to copper-clad aluminum wire TIG welding is feasible. The response cycle of this system is no more than 50ms, and the testing precision is less than0.1mm.

  13. Effect of Post-Weld Heat Treatment on the Mechanical Properties of Friction Stir Welds of Dissimilar Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    P. Murali Krishna

    2011-07-01

    Full Text Available This paper focuses on the effect of post weld heat treatment (PWHT on microstructure and mechanical properties of dissimilar friction stir welding (FSW of AA2024-T6 to AA6351-T6. FSW is getting widened to be used to join the aluminum alloys. PWHT of AA2024 and AA6351 aluminum alloys are not reported so far even though these alloys are widely used in aerospace and automobile industries. A post weld solution treatment and subsequent ageing resulted in improvement in mechanical properties (hardness and tensile strength.

  14. Effect of Interfacial Reaction on the Mechanical Performance of Steel to Aluminum Dissimilar Ultrasonic Spot Welds

    Science.gov (United States)

    Xu, Lei; Wang, Li; Chen, Ying-Chun; Robson, Joe D.; Prangnell, Philip B.

    2016-01-01

    The early stages of formation of intermetallic compounds (IMC) have been investigated in dissimilar aluminum to steel welds, manufactured by high power (2.5 kW) ultrasonic spot welding (USW). To better understand the influence of alloy composition, welds were produced between a low-carbon steel (DC04) and two different aluminum alloys (6111 and 7055). The joint strengths were measured in lap shear tests and the formation and growth behavior of IMCs at the weld interface were characterized by electron microscopy, for welding times from 0.2 to 2.4 seconds. With the material combinations studied, the η (Fe2Al5) intermetallic phase was found to form first, very rapidly in the initial stage of welding, with a discontinuous island morphology. Continuous layers of η and then θ (FeAl3) phase were subsequently seen to develop on extending the welding time to greater than 0.7 second. The IMC layer formed in the DC04-AA7055 combination grew thicker than for the DC04-AA6111 welds, despite both weld sets having near identical thermal histories. Zinc was also found to be dissolved in the IMC phases when welding with the AA7055 alloy. After post-weld aging of the aluminum alloy, fracture in the lap shear tests always occurred along the joint interface; however, the DC04-AA6111 welds had higher fracture energy than the DC04-AA7055 combination.

  15. Characteristics of laser beam welds of age-hardenable 6061-T6 aluminum alloy

    Science.gov (United States)

    Hirose, Akio; Kobayashi, Kojiro F.

    2003-03-01

    Laser beam welding is attractive for joining age-hardenable aluminum alloys, because its low over-all heat input results in a narrow weld heat affected zone (HAZ), where softening caused by dissolution of age precipitates occurs. In the present work, 1mm-thick 6061-T6 aluminum alloy plates were welded using a 2.5 kW CO2 laser and it was experimentally proved that the width of the softened region in the laser beam weld was less than 1/7 that of a TIG weld. Moreover the hardness in the softened region of the laser beam weld was found to be almost fully recovered to the base metal hardness by applying a post-weld aging treatment at 443 K for 28.8 ks without solution annealing unlike the TIG weld. These results characterize the advantage of laser beam welding in joining of the age-hardenable aluminum alloy as compared with the conventional arc welding. The hardness distributions in the HAZ were theoretically evaluated based on kinetic equations describing the dissolution of hardening β' (Mg2Si) precipitates and the precipitation of non-hardening β' (Mg2Si) precipitates during the weld thermal cycles to quantitatively prove above mentioned advantageous characteristics of laser beam welding.

  16. Laser-multi-pass-narrow-gap-welding of Hot Crack Sensitive Thick Aluminum Plates

    Science.gov (United States)

    Dittrich, D.; Schedewy, R.; Brenner, B.; Standfuß, J.

    Although the current process limitations for laser beam welding of thick aluminum plates (>10 mm) have been overcome by high brilliant multi-kilowatt laser, there are still difficulties resulting from the material physical properties, e.g. the high heat conductivity, the large heat capacity and the high thermal expansion coefficient of aluminum. Especially for very deep weld seams, insufficient dilution of filler wire material in the root of the weld seam and the danger of hot cracks increases. With a new welding technology, the Laser-Multi-Pass-Narrow-Gap-Welding, a innovative approach has been developed to weld thick aluminum plates with highest beam quality lasers and remarkably reduced laser power.

  17. Improving resistance welding of aluminum sheets by addition of metal powder

    DEFF Research Database (Denmark)

    Al Naimi, Ihsan K.; Al-Saadi, Moneer H.; Daws, Kasim M.

    2015-01-01

    . The improvement obtained is shown to be due to the development of a secondary bond in the joint beside the weld nugget increasing the total weld area. The application of powder additive is especially feasible, when using welding machines with insufficient current capacity for producing the required nugget size......In order to ensure good quality joints between aluminum sheets by resistance spot welding, a new approach involving the addition of metal powder to the faying surfaces before resistance heating is proposed. Three different metal powders (pure aluminum and two powders corresponding to the alloys AA......2024 and AA7075) are investigated for the resistance spot welding of AA1050 aluminum sheets of three different thicknesses. Microstructural and mechanical analysis demonstrates that significant improvement in weld bead morphology and strength are obtained with the addition of metal powder...

  18. The Mechanical Behavior of Friction-Stir Spot Welded Aluminum Alloys

    Science.gov (United States)

    Güler, Hande

    2014-10-01

    Aluminum and alloys are widely used in the automotive industry due to the light weight, good formability, and malleability. Spot welding is the most commonly used joining method of these materials, but the high current requirements and the inconsistent quality of the final welds make this process unsuitable. An alternative welding technique, the friction-stir spot welding process, can also be successfully used in joining of aluminum and alloys. In this study, 1-mm-thick AA5754 Al-alloy plates in the H-111 temper conditions were joined by friction-stir spot welding using two different weld parameters such as tool rotational speed and dwell time. Mechanical properties of the joints were obtained with extensive hardness measurements and tensile shear tests. The effect of these parameters on the failure modes of welded joints was also determined.

  19. Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2015-10-01

    Full Text Available Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

  20. Effect of tool rotational speed and penetration depth on dissimilar aluminum alloys friction stir spot welds

    Directory of Open Access Journals (Sweden)

    Joaquín M. Piccini

    2017-03-01

    Full Text Available In the last years, the automotive industry is looking for the use of aluminum parts in replace of steel parts in order to reduce the vehicles weight. These parts have to be joined, for instance, by welding processes. The more common welding process in the automotive industry is the Resistance Spot Welding (RSW technique. However, RSW of aluminum alloys has many disadvantages. Regarding this situation, a variant of the Friction Stir Welding process called Friction Stir Spot Welding (FSSW has been developed, showing a strong impact in welding of aluminum alloys and dissimilar materials in thin sheets. Process parameters affect the characteristics of the welded joints. However, the information available on this topic is scarce, particularly for dissimilar joints and thin sheets. The aim of this work was to study the effect of the rotational speed and the tool penetration depth on the characteristics of dissimilar FSS welded joints. Defects free joints have been achieved with higher mechanical properties than the ones reported. The maximum fracture load was 5800 N. It was observed that the effective joint length of the welded spots increased with the tool penetration depth, meanwhile the fracture load increased and then decreased. Finally, welding at 1200 RPM produced welded joints with lower mechanical properties than the ones achieved at 680 and 903 RPM.

  1. Taguchi analysis of dissimilar aluminum sheets joined by friction stir spot welding

    Directory of Open Access Journals (Sweden)

    Mustafa Kemal BİLİCİ

    2016-02-01

    Full Text Available In recent years, the welding of materials of new and complex structure constitutes a problem for the industry. The solid state welding method for joining of these materials were effective. Sheets produced from aluminum and aluminum alloys, especially in areas such as automotive, railway and defense industry have revealed the requirement of the application of solid state welding methods. The friction stir spot welding is one of the solid state welding method. Welding parameters is very important FSSW in order to obtain the maximum welding strength in FSSW. SKNK as parameters (tool rotational speed, depth, dive team, team and team inclination angle of standby time is selected. In this study has investigated the joining of AA2024-T3 and AA5754-H22 aluminum alloy sheets with FSSW technique by Taguchi analysis. “The highest -the better” quality control characteristic using the Analysis of Variance (ANOVA method were obtained the optimum welding parameters. The results have been analyzed both the graphical methods and numerical data. The most important parameters affecting the weld tensile strength were detected as tool rotation speed (44.74% and the team of waiting time (31.60%. Weld tensile strength by Taguchi analysis result conducted for comparing experiments the increased by 42% compared to the initial parameters.Keywords: Friction stir spot welding, Mechanical properties, Taguchi method, Optimization

  2. Study on quality of resistance spot welded aluminum alloys under various electrode pressures

    Institute of Scientific and Technical Information of China (English)

    San-san AO; Zhen LUO; Xin-xin TANG; Lin-shu ZHOU; Shu-xian YUAN; Rui WANG; Kai-lei SONG; Xing-zheng BU; Xiao-yi LI; Zhi-qing XUE

    2009-01-01

    The electrode force is One of the main parameters in resistance spot welding (RSW). It is very important to guarantee the quality of aluminum alloys and determine whether the electrode pressure is stable or adjustable in the welding process. With the drive set of a servo-motor, we conduct the RSW tests and tensile shear tests on the 5052 aluminum alloy sheets. Results of these tests show that all variable pressure curves are suitable for spot welding, and all have their own rules in affecting the tensile strength of the spot welded joints.

  3. Multi-Response Optimization of Friction-Stir-Welded AA1100 Aluminum Alloy Joints

    Science.gov (United States)

    Rajakumar, S.; Balasubramanian, V.

    2012-06-01

    AA1100 aluminum alloy has gathered wide acceptance in the fabrication of light weight structures. Friction stir welding process (FSW) is an emerging solid state joining process in which the material that is being welded does not melt and recast. The process and tool parameters of FSW play a major role in deciding the joint characteristics. In this research, the relationships between the FSW parameters (rotational speed, welding speed, axial force, shoulder diameter, pin diameter, and tool hardness) and the responses (tensile strength, hardness, and corrosion rate) were established. The optimal welding conditions to maximize the tensile strength and minimize the corrosion rate were identified for AA1100 aluminum alloy and reported here.

  4. Laser-welded Dissimilar Steel-aluminum Seams for Automotive Lightweight Construction

    Science.gov (United States)

    Schimek, M.; Springer, A.; Kaierle, S.; Kracht, D.; Wesling, V.

    By reducing vehicle weight, a significant increase in fuel efficiency and consequently a reduction in CO 2 emissions can be achieved. Currently a high interest in the production of hybrid weld seams between steel and aluminum exists. Previous methods as laser brazing are possible only by using fluxes and additional materials. Laser welding can be used to join steel and aluminum without the use of additives. With a low penetration depth increases in tensile strength can be achieved. Recent results from laser welded overlap seams show that there is no compromise in strength by decreasing penetration depth in the aluminum.

  5. Effect of Welding Speeds on Mechanical Properties of Level Compensation Friction Stir Welded 6061-T6 Aluminum Alloy

    Science.gov (United States)

    Wen, Quan; Yue, Yumei; Ji, Shude; Li, Zhengwei; Gao, Shuangsheng

    2016-04-01

    In order to eliminate the flash, arc corrugation and concave in weld zone, level compensation friction stir welding (LCFSW) was put forward and successfully applied to weld 6061-T6 aluminum alloy with varied welding speed at a constant tool rotational speed of 1,800 rpm in the present study. The glossy joint with equal thickness of base material can be attained, and the shoulder affected zone (SAZ) was obviously reduced. The results of transverse tensile test indicate that the tensile strength and elongation reach the maximum values of 248 MPa and 7.1% when the welding speed is 600 mm/min. The microhardness of weld nugget (WN) is lower than that of base material. The tensile fracture position locates at the heat affected zone (HAZ) of the advancing side (AS), where the microhardness is the minimum. The fracture surface morphology represents the typical ductile fracture.

  6. Microstructure and mechanical properties of friction stir welded thin sheets of 2024-T4 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LI Lian; TONG Jian-hua; WAN Fa-rong; LONG Yi

    2006-01-01

    Friction stir welding (FSW) is a new and promising welding processing that can produce low-cost and high-quality joints of aluminum alloys. 1 mm thick sheets of 2024-T4 aluminum alloys which are always used as building and decorating materials were welded by FSW. The microstrueture and mechanical properties of friction stir welded 1 mm thick sheets of 2024-T4 aluminum alloy were studied. It was found that the thinner the 2024 aluminum alloy, the larger the FSW technological parameters field. The grains size of weld nugget zone (WNZ) is approximately 10 times smaller than that of the parent material, but the second phase in the material is not refined apparently in the welding. The FS welded joints have about 40% higher yield strength than the parent material,but the elongation of FS welded joints is under about 50% of the parent material. The electron backscattered diffraction (EBSD)results show that there are much more low angle boundaries (LAB) in WNZ than that in parent material, which indicates that FSW causes a number of sub-grain structures in WNZ, and this is also the reason of the increase of yield strength and Vickers hardness of the welded joint.

  7. Laser Beam Welding of Aluminum Alloys Under the Influence of an Electromagnetic Field

    Science.gov (United States)

    Schneider, A.; Avilov, V.; Gumenyuk, A.; Rethmeier, M.

    During laser beam welding of aluminum alloys an electromagnetic field may favour pore outgassing through the top oxide layer. High frequencies cause a small penetration depth and thus exert a stabilizing effect on the weld surface. The point at which the laser beam between the two magnetic poles hits the workpiece surface is crucial to the influence of the magnetic field on the weld surface roughness. Using analyzed parameters for different laser points of application cause a change in weld surface roughness could be observed. The weld surface roughness could be reduced by 50%. The outgassing effect in terms of a reduction of pores could be observed for all parameter sets investigated.

  8. Damage Tolerance Assessment of Friction Pull Plug Welds in an Aluminum Alloy

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process used in the fabrication of cryogenic propellant tanks. Self-reacting friction stir welding is one variation of the friction stir weld process being developed for manufacturing tanks. Friction pull plug welding is used to seal the exit hole that remains in a circumferential self-reacting friction stir weld. A friction plug weld placed in a self-reacting friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data relating residual strength capability to flaw size in an aluminum alloy friction plug weld will be presented.

  9. Welding Distortion Prediction in 5A06 Aluminum Alloy Complex Structure via Inherent Strain Method

    Directory of Open Access Journals (Sweden)

    Zhi Zeng

    2016-09-01

    Full Text Available Finite element (FE simulation with inherent deformation is an ideal and practical computational approach for predicting welding stress and distortion in the production of complex aluminum alloy structures. In this study, based on the thermal elasto-plastic analysis, FE models of multi-pass butt welds and T-type fillet welds were investigated to obtain the inherent strain distribution in a 5A06 aluminum alloy cylindrical structure. The angular distortion of the T-type joint was used to investigate the corresponding inherent strain mechanism. Moreover, a custom-designed experimental system was applied to clarify the magnitude of inherent deformation. With the mechanism investigation of welding-induced buckling by FE analysis using inherent deformation, an application for predicting and mitigating the welding buckling in fabrication of complex aluminum alloy structure was developed.

  10. Sensors Array Technique for Monitoring Aluminum Alloy Spot Welding

    Institute of Scientific and Technical Information of China (English)

    WANG Rui; LUO Zhen; SHAN Ping; BU Xianzheng; YUAN Shuxian; AO Sansan

    2010-01-01

    In this paper, the sensors array technique is applied to the quality detection of aluminum alloy spot weld-ing. The sensors array has three forms, i.e., linear magnetic sensors array, annular magnetic sensors array and cross magnetic sensors array. An algorithm based on principal component analysis is proposed to extract the signal eigen-values. The three types of magnetic sensors array are used in the experiment of monitoring the signal. After the eigen-values are extracted, they are used to build a relationship with the nugget information. The result shows that when the distance between the core of the array and the pole is 60 mm, the arrays work best. In this case, when the eigenvalues' range of the linear array is 0.006 5-0.015 1, the quality of the spots is eligible. To the annular and cross array, when the ranges are 0.082 9—0.131 6 and 0.085 1—0.098 2 respectively, the nugget quality is eligible.

  11. Composite Aluminum-Copper Sheet Material by Friction Stir Welding and Cold Rolling

    OpenAIRE

    Kahl, S; Osikowicz, W

    2013-01-01

    An aluminum alloy and a pure copper material were butt-joined by friction stir welding and subsequently cold rolled. The cold-rolling operation proved to be very advantageous because small voids present after friction stir welding were closed, the interface area per material thickness was enlarged, a thin intermetallic layer was partitioned, and the joint was strengthened by strain hardening. Tensile test specimens fractured in the heat-affected zone in the aluminum material; tensile strength...

  12. The Effect of Tool Position for Aluminum and Copper at High Rotational Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    Recep Çakır

    2015-12-01

    Full Text Available Friction Stir Welding (FSW is a solid state welding process used for welding similar and dissimilar materials. This welding technique allows welding of Aluminum alloys which present difficulties in fusion joining and allows different material couples to be welded continuously. In this study, 1050 aluminum alloy and commercially pure copper to increase heat input were produced at high rotation rate (2440 rev/min with four different pin position (0-1-1.5-2 mm and three different weld speeds (20-30-50 mm/min by friction stir welding. The influence of welding parameters on microstructure and mechanical properties of the joints was investigated. Tensile and bending tests and microhardness measurements were used to determine of mechanical properties. Nugget zone microstructures were investigated by optical microscope and scanning electron microscope (SEM and were analyzed in energy-dispersive X-ray spectroscopy (EDX. Depending on the XRD analysis results intermetallic phase was observed to form in the interfacial region. In the tensile test results, 83.55% weld performance was obtained in the friction stir welding merge of Al-Cu.

  13. Residual stress analysis of 7075 aluminum alloy after vacuum electron beam welding

    Institute of Scientific and Technical Information of China (English)

    Chen Furong; Xie Ruijun; Guo Guifang

    2007-01-01

    The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress is tension stress along weld center and the stress peak value appears in the middle of the welded seam; the transversal residual stress is compression stress; the residual stress in thickness direction is very small.

  14. Strain hardening and damage in 6xxx series aluminum alloy friction stir welds

    DEFF Research Database (Denmark)

    Simar, Aude; Nielsen, Kim Lau; de Meester, Bruno

    2010-01-01

    A friction stir weld in 6005A-T6 aluminum alloy has been prepared and analyzed by micro-hardness measurements, tensile testing and scanning electron microscopy (SEM). The locations of the various weld zones were determined by micro-hardness indentation measurements. The flow behavior of the various...

  15. New explosive welding technique to weld aluminum alloy and stainless steel plates using a stainless steel intermediate plate

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, K.; Fujita, M. (Kumamoto Univ. (Japan). Dept. of Mechanical Engineering); Izuma, T. (Asahi Chemical Industry Co., Ltd., Siga (Japan))

    1993-10-01

    Various aluminum alloys and stainless steel were explosively welded using a thin stainless steel intermediate plate inserted between the aluminum alloy driver and stainless steel base plates. At first. the velocity change of the driver plate with flying distance is calculated using finite-difference analysis. Since the kinetic energy lost by collision affects the amount of the fused layer generated at the interface between the aluminum alloy and stainless steel, the use of a thin stainless steel intermediate plate is effective for decreasing the energy dissipated by the collision. The interfacial zone at the welded interface is composed of a fine eutectic structure of aluminum and Fe[sub 4]Al[sub 13], and the explosive welding, process of this metal combination proceeds mainly by intensive deformation of the aluminum alloy. The weldable region for various aluminum alloys is decided by the change in collision velocity and kinetic energy lost by collision, and the weldable region is decreased with the increase in the strength of the aluminum alloy.

  16. The microstructure of aluminum A5083 butt joint by friction stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Jasri, M. A. H. M.; Afendi, M. [School of Mechatronic Engineering, Universiti Malaysia Perlis, Pauh, 02600, Arau, Perlis (Malaysia); Ismail, A. [UniKL MIMET, JalanPantaiRemis, 32200, Lumut, Perak (Malaysia); Ishak, M. [Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 02600, Pekan, Pahang (Malaysia)

    2015-05-15

    This study presents the microstructure of the aluminum A5083 butt joint surface after it has been joined by friction stir welding (FSW) process. The FSW process is a unique welding method because it will not change the chemical properties of the welded metals. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm plate of aluminum A5083 butt joint. For the experiment, variables of travel speed and tool rotational speed based on capability of machine were used to run FSW process. The concentrated heat from the tool to the aluminum plate changes the plate form from solid to plastic state. Two aluminum plates is merged to become one plate during plastic state and return to solid when concentrated heat is gradually further away. After that, the surface and cross section of the welded aluminum were investigated with a microscope by 400 x multiplication zoom. The welding defect in the FSW aluminum was identified. Then, the result was compared to the American Welding Society (AWS) FSW standard to decide whether the plate can be accepted or rejected.

  17. Distribution of tensile property and microstructure in friction stir weld of 6063 aluminum

    Science.gov (United States)

    Sato, Yutaka S.; Kokawa, Hiroyuki

    2001-12-01

    Dominant microstructural factors governing the global tensile properties of a friction-stir-welded joint of 6063 aluminum were examined by estimating distribution of local tensile properties corresponding to local microstructure and hardness. Yield and ultimate tensile strengths of the as-welded weld were significantly lower than those of the base material. Postweld aging and postweld solution heat-treatment and aging (SHTA) restored the strengths of the weld to the levels of the base material. Elongation was found to increase with increasing strength. Hardness tests showed that the as-welded weld was soft around the weld center and that the aged weld and the SHTA weld had relatively homogeneous distributions of high hardness. Hardness profiles of the welds were explained by precipitate distributions and precipitation sequences during the postweld heat treatments. The strengths of the welds were related to each minimum hardness value. In a weld having a heterogeneous hardness profile, the fracture occurred in the region with minimum hardness. When a weld had a homogeneous hardness profile, its fracture site depended on both crystallographic-orientation distribution of the matrix grains and strain tensor of the imposed deformation, i.e., it fractured in the region with a minimum average Taylor factor.

  18. Nanofabrication with Pulsed Lasers

    Directory of Open Access Journals (Sweden)

    Kabashin AV

    2010-01-01

    Full Text Available Abstract An overview of pulsed laser-assisted methods for nanofabrication, which are currently developed in our Institute (LP3, is presented. The methods compass a variety of possibilities for material nanostructuring offered by laser–matter interactions and imply either the nanostructuring of the laser-illuminated surface itself, as in cases of direct laser ablation or laser plasma-assisted treatment of semiconductors to form light-absorbing and light-emitting nano-architectures, as well as periodic nanoarrays, or laser-assisted production of nanoclusters and their controlled growth in gaseous or liquid medium to form nanostructured films or colloidal nanoparticles. Nanomaterials synthesized by laser-assisted methods have a variety of unique properties, not reproducible by any other route, and are of importance for photovoltaics, optoelectronics, biological sensing, imaging and therapeutics.

  19. Nanofabrication with pulsed lasers.

    Science.gov (United States)

    Kabashin, Av; Delaporte, Ph; Pereira, A; Grojo, D; Torres, R; Sarnet, Th; Sentis, M

    2010-02-24

    An overview of pulsed laser-assisted methods for nanofabrication, which are currently developed in our Institute (LP3), is presented. The methods compass a variety of possibilities for material nanostructuring offered by laser-matter interactions and imply either the nanostructuring of the laser-illuminated surface itself, as in cases of direct laser ablation or laser plasma-assisted treatment of semiconductors to form light-absorbing and light-emitting nano-architectures, as well as periodic nanoarrays, or laser-assisted production of nanoclusters and their controlled growth in gaseous or liquid medium to form nanostructured films or colloidal nanoparticles. Nanomaterials synthesized by laser-assisted methods have a variety of unique properties, not reproducible by any other route, and are of importance for photovoltaics, optoelectronics, biological sensing, imaging and therapeutics.

  20. Joint performance of laser-TIG double-side welded 5A06 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Yan-bin; MIAO Yu-gang; LI Li-qun; WU Lin

    2009-01-01

    The influence of welding parameters on mechanical properties and microstructure of the welds of laser-TIG double-side welded 5A06 aluminum alloy was investigated. The results show that the weld cross-sectional shape has an intimate relation with the mechanical properties and microstructure of the welds. The symmetrical "X" cross-section possesses a relatively higher tensile strength and elongation than the others, about 91% and 58% of those of base metal, respectively. The good weld profiles and free defects are responsible for the improvement of tensile properties. Due to low hardness of the fusion zone, this region is the weakest area in the tensile test and much easier to fracture. The loss of Mg element is responsible for the decrease of mechanical properties of the joints. The microstructure of "X" cross-section has an obvious difference along the direction of weld depth, and that of the "H" cross-section is consistent and coarse.

  1. Influence of Post Weld Heat Treatment on Strength of Three Aluminum Alloys Used in Light Poles

    OpenAIRE

    Craig C. Menzemer; Eric Hilty; Shane Morrison; Ray Minor; Tirumalai S. Srivatsan

    2016-01-01

    The conjoint influence of welding and artificial aging on mechanical properties were investigated for extrusions of aluminum alloy 6063, 6061, and 6005A. Uniaxial tensile tests were conducted on the aluminum alloys 6063-T4, 6061-T4, and 6005A-T1 in both the as-received (AR) and as-welded (AW) conditions. Tensile tests were also conducted on the AR and AW alloys, subsequent to artificial aging. The welding process used was gas metal arc (GMAW) with spray transfer using 120–220 A of current at ...

  2. Research for the method of image acquisition of the molten pool in the TIG welding of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    王建军; 林涛; 陈善本; 王伟

    2004-01-01

    Obtaining the image of molten pool aluminum alloy's tungsten inert gas(TIG)welding becomes a challenging problem in the welding field. In this paper, a bran-new optical sensor based analyzing the light spectrum was designed, and the clear image of the molten pool during the aluminum alloy's welding using the common industrial CCD camera was obtained. And with the new algorithm provided by myself, the desirable characteristic parameters of the molten pool of aluminum alloy's welding were obtained, and it provides a good base for advanced monitor welding quality.

  3. Friction Stir Welding of Zr_(55)Al_(10)Ni_5Cu_(30) Bulk Metallic Glass to Crystalline Aluminum

    Institute of Scientific and Technical Information of China (English)

    Zuoxiang Qin; Cuihong Li; Haifeng Zhang; Zhongguang Wang; Zhuangqi Hu; Zhiqiang Liu

    2009-01-01

    The Zr_(55)Al_(10)Ni_5Cu_(30) bulk metallic glass plate were successfully welded to crystalline aluminum plates by using a friction stir welding (FSW) method. The welded zone was examined. No defects, cracks or pores were observed and no other crystalline phases except for aluminum were found in the welded joint. The strength of the joint is higher than that of aluminum. The glassy phase in the stir zone keeps the amorphous state, showing a successful welding. The storage modulus softens over the glass transition. And the weldability was discussed according to this phenomena.

  4. Influence of Post Weld Heat Treatment on Strength of Three Aluminum Alloys Used in Light Poles

    Directory of Open Access Journals (Sweden)

    Craig C. Menzemer

    2016-03-01

    Full Text Available The conjoint influence of welding and artificial aging on mechanical properties were investigated for extrusions of aluminum alloy 6063, 6061, and 6005A. Uniaxial tensile tests were conducted on the aluminum alloys 6063-T4, 6061-T4, and 6005A-T1 in both the as-received (AR and as-welded (AW conditions. Tensile tests were also conducted on the AR and AW alloys, subsequent to artificial aging. The welding process used was gas metal arc (GMAW with spray transfer using 120–220 A of current at 22 V. The artificial aging used was a precipitation heat treatment for 6 h at 182 °C (360 °F. Tensile tests revealed the welded aluminum alloys to have lower strength, both for yield and ultimate tensile strength, when compared to the as-received un-welded counterpart. The beneficial influence of post weld heat treatment (PWHT on strength and ductility is presented and discussed in terms of current design provisions for welded aluminum light pole structures.

  5. Numerical and experimental study of phase transformation in resistance spot welding of 6082 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    TANG Xinxin; SHA Ping; LUO Zhen; LUO Baofa

    2009-01-01

    Resistance spot welding(RSW) is an efficient and convenient joining process for aluminum alloy sheet assembly. Because the RSW has the character of energy concentration and quick cooling rate, the microstructure transformation of the base metal can be confined in the least limit. The material properties and the welding parameters have significant effects on thequality of the nugget. To predict the microstructure evolution in the melted zone and the heat-affected zone, an electrical, thermal, metallurgical and mechanical coupled finite element model is described and applied to simulate the welding process of the 6082 aluminum alloy. Experimental tests are also carried out. The comparison between experimental and numerical results shows that the adopted model is effective enough to well interpret and predict some important phenomena in terms of the phase transformation in spot welding of 6082 aluminum alloy.

  6. Numerical simulation of temperature field in deep penetration laser welding of 5A06 aluminum cylinder

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Deep penetration laser welding temperature field of 5A06 aluminum alloy canister structure was simulated using the surface-body combination heat source model by ANSYS, which was made up of Gauss surface heat source model and Gauss revolved body heat source model. Convection, radiation and conduction were all considered during the simulation process. The thermal cycle curves of the points both on the shell outer surface and in the seam thickness direction were calculated. Simulated results agreed well with the experiment results. It concluded that the surface-body combination heat source model was fit for the temperature field simulation of deep penetration laser welding of the aluminum alloy canister structure. This method was proved to be an efficient way to predict the shape and dimension of welded joint for deep penetration laser welding of the aluminum alloy canister structure.

  7. Effect of laser beam offset on microstructure and mechanical properties of pulsed laser welded BTi-6431S/TA15 dissimilar titanium alloys

    Science.gov (United States)

    Zhang, Hao; Hu, Shengsun; Shen, Junqi; Li, Dalong; Bu, Xianzheng

    2015-11-01

    Laser beam welding was used to weld dissimilar joints in BTi-6431S/TA15 titanium alloys. The effect of laser beam offset on microstructural characterizations and mechanical properties of the joints were investigated. Microstructural evolution of the joints was characterized by optical microscopy (OM) and X-ray diffraction (XRD). Tensile testing was conducted at room temperature and at 550 °C. The results demonstrated that with the exception of some porosity, a good quality joint could be achieved. Martensite α' and acicular α structures were present in the fusion zone (FZ). The amount of martensite α' present with the -0.2 mm beam offset was less than that with the 0.2 mm beam offset. Acicular α and martensite α' transformations occurred in the high temperature heat-affected zone (HT-HAZ) of both the BTi-6431S and TA15 alloys. In the low-temperature heat-affected zone (LT-HAZ), the BTi-6431S and TA15 alloy microstructures exhibited a mixture of secondary α, primary α, and prior β phases. The microhardness values in the FZ followed the order: -0.2 mm> 0 mm> 0.2 mm. Tensile testing at room temperature and at 550 °C resulted in fracture of the TA15 alloy base metal. The fracture morphology exhibited a ductile dimple feature.

  8. Laser Deep Penetration Welding of an Aluminum Alloy with Simultaneously Applied Vibrations

    Science.gov (United States)

    Woizeschke, Peer; Radel, Tim; Nicolay, Paul; Vollertsen, Frank

    2016-12-01

    In aluminum welding, the grain structure of produced seams is an essential factor with respect to the seam properties. In the casting technology the effect of mechanical vibrations on the grain growth during the solidification of liquid metals is known as a refinement method. In this paper, the transferability of this approach from comparatively long-time processes in the field of casting to the short-time process of laser deep penetration welding is investigated. Therefore, specimens were sinusoidal vibrated with frequencies up to 4 kHz during bead-on-plate full-penetration welding experiments. The resulting grain size was determined by applying the circular intercept procedure on the center of a cross-section micrograph of each weld. The results show that grain refinement is in general achievable by mechanical vibrations in the audible frequency range during laser full penetration keyhole welding of the aluminum alloy EN AW-5083.

  9. Ultrasonic-assisted friction stir welding on V95AT1 (7075) aluminum alloy

    Science.gov (United States)

    Tarasov, S. Yu.; Rubtsov, V. Ye.; Kolubaev, E. A.; Ivanov, A. N.; Fortuna, S. V.; Eliseev, A. A.

    2015-10-01

    Ultrasonic-assisted friction stir butt welding on aluminum alloy V95AT1 (7075) has been carried out. Samples have been characterized using metallography, microhardness and XRD. As shown, ultrasonic treatment during welding provides extra plasticizing of metal and better stirring efficiency. The latter serves for elimination of defects, such as root flaw and grain refining in the stir zone. The stress state in the welded joint is characterized by tensile stress in the direction of the weld seam centerline and compression in the transversal direction. The ultrasonic treatment was shown to increase the compression stress and relieve the tensile one.

  10. Self-Reacting Friction Stir Welding for Aluminum Complex Curvature Applications

    Science.gov (United States)

    Brown, Randy J.; Martin, W.; Schneider, J.; Hartley, P. J.; Russell, Carolyn; Lawless, Kirby; Jones, Chip

    2003-01-01

    This viewgraph representation provides an overview of sucessful research conducted by Lockheed Martin and NASA to develop an advanced self-reacting friction stir technology for complex curvature aluminum alloys. The research included weld process development for 0.320 inch Al 2219, sucessful transfer from the 'lab' scale to the production scale tool and weld quality exceeding strenght goals. This process will enable development and implementation of large scale complex geometry hardware fabrication. Topics covered include: weld process development, weld process transfer, and intermediate hardware fabrication.

  11. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part II: AA7475

    Science.gov (United States)

    Kalashnikova, Tatiana; Tarasov, Sergey; Eliseev, Alexander; Fortuna, Anastasiya

    2016-11-01

    The microstructural evolution in welded joint zones obtained both by friction stir welding and ultrasonic- assisted friction stir welding on dispersion hardened 7475 aluminum alloy has been examined together with the analysis of mechanical strength and microhardness. It was established that ultrasonic-assisted friction stir provided leveled microhardness profiles across the weld zones as well as higher joint strength as compared to those of standard friction stir welding.

  12. Aluminum Tailor-Welded Blanks for High Volume Automotive Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Upadhyay, Piyush; Pilli, Siva Prasad; Carlson, Blair; Carsley, John; Hartfield-Wunsch, Susan; Eisenmenger, Mark

    2014-02-04

    A Design of Experiment based approach is used to systematically investigate relationships between 8 different welding factors (4 related to tool geometry, 4 related to weld process control) and resulting weld properties including strength, elongation and formability in 1.2mm-2mm thick friction stir welding of AA5182-O for TWB application. The factors that result in most significant effects are elucidated. The interactions between several key factors like plunge depth, tool tilt, pin feature and pin length on the overall weld quality is discussed. Appropriate levels of factors that lead to excellent weld properties are also identified.

  13. Change of Hot Cracking Susceptibility in Welding of High Strength Aluminum Alloy AA 7075

    Science.gov (United States)

    Holzer, M.; Hofmann, K.; Mann, V.; Hugger, F.; Roth, S.; Schmidt, M.

    High strength aluminum alloys are known as hard to weld alloys due to their high hot crack susceptibility. However, they have high potential for applications in light weight constructions of automotive industry and therefore it is needed to increase weldability. One major issue is the high hot cracking susceptibility. Vaporization during laser beam welding leads to a change of concentration of the volatile elements magnesium and zinc. Hence, solidification range of the weld and therefore hot cracking susceptibility changes. Additionally, different welding velocities lead to changed solidification conditions with certain influence on hot cracking. This paper discusses the influence of energy per unit length during laser beam welding of AA 7075 on the change of element concentration in the weld seam and the resulting influence on hot cracking susceptibility. Therefore EDS-measurements of weld seams generated with different velocities are performed to determine the change of element concentration. These quantitative data is used to numerically calculate the solidification range in order to evaluate its influence on the hot cracking susceptibility. Besides that, relative hot crack length and mechanical properties are measured. The results increase knowledge about welding of high strength aluminum alloy AA 7075 and hence support further developing of the welding process.

  14. Natural Aging Behavior Of Friction Stir Welded Al-Zn-Mg-Cu Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Kalemba I.

    2015-06-01

    Full Text Available The long term natural aging behavior of friction stir welded aluminum 7136-T76 and 7042 T6 extrusions was investigated. The microstructural characteristics and mechanical properties in the as-welded and six years naturally aged conditions were studied and correlated to a coupled thermal/material flow model of the joining process. Hardness profiles for the 7136 alloy taken along the mid-plane thickness of the workpiece displayed the characteristic W-shape. With natural aging, hardness recovery occurred on both sides of the weld, but the position of the hardness minima, particularly on the advancing side, shifted away from the weld centerline. The hardness profile for the 7042 alloy displayed U-shape in the as-welded condition and W-shape after natural aging. The hardness behavior upon natural aging correlated to the temperature profile developed during welding and the degree to which phase dissolution occurred in the regions adjacent to the stir zone.

  15. Physical Simulation Method for the Investigation of Weld Seam Formation During the Extrusion of Aluminum Alloys

    Science.gov (United States)

    Fang, Gang; Nguyen, Duc-Thien; Zhou, Jie

    2016-12-01

    Extrusion through the porthole die is a predominant forming process used in the production of hollow aluminum alloy profiles across the aluminum extrusion industry. Longitudinal weld seams formed during the process may negatively influence the quality of extruded profiles. It is therefore of great importance to understand the formation of weld seams inside the welding chamber during extrusion, as affected by extrusion process variables and die design. Previously developed physical simulation methods could not fully reproduce the thermomechanical conditions inside the welding chamber of porthole die. In this research, a novel physical simulation method for the investigation of weld seam formation during extrusion was developed. With a tailor-designed tooling set mounted on a universal testing machine, the effects of temperature, speed, and strain on the weld seam quality of the 6063 alloy were investigated. The strains inside the welding chamber were found to be of paramount importance for the bonding of metal streams, accompanied by microstructural changes, i.e., recovery or recrystallization, depending on the local deformation condition. The method was shown to be able to provide guidelines for the design of porthole dies and choice of extrusion process variables, thereby reducing the scrap rate of aluminum extrusion operation.

  16. Fine-tuned Remote Laser Welding of Aluminum to Copper with Local Beam Oscillation

    Science.gov (United States)

    Fetzer, Florian; Jarwitz, Michael; Stritt, Peter; Weber, Rudolf; Graf, Thomas

    Local beam oscillation in remote laser welding of aluminum to copper was investigated. Sheets of 1 mm thickness were welded in overlap configuration with aluminum as top material. The laser beam was scanned in a sinusoidal mode perpendicular to the direction of feed and the influence of the oscillation parameters frequency and amplitude on the weld geometry was investigated. Scanning frequencies up to 1 kHz and oscillation amplitudes in the range from 0.25 mm to 1 mm were examined. Throughout the experiments the laser power and the feed rate were kept constant. A decrease of welding depth with amplitude and frequency is found. The scanning amplitude had a strong influence and allowed coarse setting of the welding depth into the lower material, while the frequency allowed fine tuning in the order of 10% of the obtained depth. The oscillation parameters were found to act differently on the aluminum sheet compared to copper sheet regarding the amount of fused material. It is possible to influence the geometry of the fused zones separately for both sheets. Therefore the average composition in the weld can be set with high precision via the oscillation parameters. A setting of the generated intermetallics in the weld zone is possible without adjustment of laser power and feed rate.

  17. The development of a quality prediction system for aluminum laser welding to measure plasma intensity using photodiodes

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Ji Young [Technical Research Center, Hyundai Steel Company, Dangjin (Korea, Republic of); Sohn, Yong Ho [Dept. of Materials Science and Engineering, University of Central Florida, Orlando (United States); Park, Young Whan; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of)

    2016-10-15

    Lightweight metals have been used to manufacture the body panels of cars to reduce the weight of car bodies. Typically, aluminum sheets are welded together, with a focus on weld quality assurance. A weld quality prediction system for the laser welding of aluminum was developed in this research to maximize welding production. The behavior of the plasma was also analyzed, dependent on various welding conditions. The light intensity of the plasma was altered with heat input and wire feed rate conditions, and the strength of the weld and sensor signals correlated closely for this heat input condition. Using these characteristics, a new algorithm and program were developed to evaluate the weld quality. The design involves a combinatory algorithm using a neural network model for the prediction of tensile strength from measured signals and a fuzzy multi-feature pattern recognition algorithm for the weld quality classification to improve predictability of the system.

  18. High Rotation Speed Friction Stir Welding for 2014 Aluminum Alloy Thin Sheets

    Science.gov (United States)

    Chen, Shujin; Zhou, Yang; Xue, Junrong; Ni, Ruiyang; Guo, Yue; Dong, Jianghui

    2017-03-01

    In this study, 2014 aluminum alloy sheets with 1 mm thickness are welded successfully by friction stir welding (FSW) robot under the condition of high rotation speed. When the high rotation speed of 10,000-16,500 rpm is applied, the lower axial pressure (less than 200 N) is obtained, which reduces stiffness requirements for equipment. Welding deformation is inevitable because high rotation speed can easily result in rapid heating rate and uneven heat input. The welding distortion caused by two cooling methods is measured, respectively, by laser range finder. The experimental results show that the welding distortion is smaller under the condition of water cooling. When the rotation speed is up to 15,000 rpm and welding speed 50-170 mm/min, the whole welding process is controllable. Under the higher rotation speed condition, the welding defects disappear gradually and more stable mechanical properties can be obtained up to 75% of base metal (ω = 16,000 rpm, ν = 110 mm/min). The results of different welding parameters demonstrate that the high rotation speed can increase material mixing and reduce the axial force (z force), and it can benefit lightweight sheet welding by using FSW robot.

  19. High Rotation Speed Friction Stir Welding for 2014 Aluminum Alloy Thin Sheets

    Science.gov (United States)

    Chen, Shujin; Zhou, Yang; Xue, Junrong; Ni, Ruiyang; Guo, Yue; Dong, Jianghui

    2017-02-01

    In this study, 2014 aluminum alloy sheets with 1 mm thickness are welded successfully by friction stir welding (FSW) robot under the condition of high rotation speed. When the high rotation speed of 10,000-16,500 rpm is applied, the lower axial pressure (less than 200 N) is obtained, which reduces stiffness requirements for equipment. Welding deformation is inevitable because high rotation speed can easily result in rapid heating rate and uneven heat input. The welding distortion caused by two cooling methods is measured, respectively, by laser range finder. The experimental results show that the welding distortion is smaller under the condition of water cooling. When the rotation speed is up to 15,000 rpm and welding speed 50-170 mm/min, the whole welding process is controllable. Under the higher rotation speed condition, the welding defects disappear gradually and more stable mechanical properties can be obtained up to 75% of base metal (ω = 16,000 rpm, ν = 110 mm/min). The results of different welding parameters demonstrate that the high rotation speed can increase material mixing and reduce the axial force (z force), and it can benefit lightweight sheet welding by using FSW robot.

  20. Adaptive Control for Partial- and Full-Penetration Spot Welding of Aluminum Alloy Sheets

    Science.gov (United States)

    Kawahito, Yousuke; Katayama, Seiji

    A new procedure of in-process monitoring and adaptive control for stable formation of laser spot lap welds has been developed with the objectives of producing sound partial- and full-penetration welds without through-holes and swell in A3003 aluminum alloy sheets, respectively. In the case of the formation of partial-penetration welds, the reflected laser beam and the radiated heat from the welding area were effectively utilized as in-process monitoring signals in detecting melting and though-hole formation in the upper sheet during laser irradiation. Laser pulse duration and peak power were controlled at every 0.15 ms interval during spot welding on the basis of the heat radiation signal detecting the though-hole. In the full-penetration welds, spot welding was performed at low laser power density to reduce the swell of joint part. Then the concavity level of a weld fusion zone increased remarkably with an increase in the pulse duration. Therefore, the laser pulse duration was controlled at 0.15 ms intervals on the basis of the total intensity of heat radiation so as to produce a satisfactory spot weld fusion zone. As a result, fully penetrated welds of desirable sizes with the reduced swells were consistently produced in all 20 samples. These results proved the effectiveness of in-process monitoring and the availability of adaptive control.

  1. Microstructure and mechanical properties of GTAW welded joints of AA6105 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Minerva Dorta-Almenara

    2016-09-01

    Full Text Available Gas Tungsten Arc Welding (GTAW is one of the most used methods to weld aluminum. This work investigates the influence of welding parameters on the microstructure and mechanical properties of GTAW welded AA6105 aluminum alloy joints. AA6105 alloy plates with different percent values of cold work were joined by GTAW, using various combinations of welding current and speed. The fusion zone, in which the effects of cold work have disappeared, and the heat affected zone of the welded samples were examined under optical and scanning electron microscopes, additionally, mechanical tests and measures of Vickers microhardness were performed. Results showed dendritic morphology with solute micro- and macrosegregation in the fusion zone, which is favored by the constitutional supercooling when heat input increases. When heat input increased and welding speed increased or remained constant, greater segregation was obtained, whereas welding speed decrease produced a coarser microstructure. In the heat affected zone recrystallization, dissolution, and coarsening of precipitates occurred, which led to variations in hardness and strength.

  2. Damage Tolerance Behavior of Friction Stir Welds in Aluminum Alloys

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process used in the fabrication of various aerospace structures. Self-reacting and conventional friction stir welding are variations of the friction stir weld process employed in the fabrication of cryogenic propellant tanks which are classified as pressurized structure in many spaceflight vehicle architectures. In order to address damage tolerance behavior associated with friction stir welds in these safety critical structures, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data describing fracture behavior, residual strength capability, and cyclic mission life capability of friction stir welds at ambient and cryogenic temperatures have been generated and will be presented in this paper. Fracture behavior will include fracture toughness and tearing (R-curve) response of the friction stir welds. Residual strength behavior will include an evaluation of the effects of lack of penetration on conventional friction stir welds, the effects of internal defects (wormholes) on self-reacting friction stir welds, and an evaluation of the effects of fatigue cycled surface cracks on both conventional and selfreacting welds. Cyclic mission life capability will demonstrate the effects of surface crack defects on service load cycle capability. The fracture data will be used to evaluate nondestructive inspection and proof test requirements for the welds.

  3. Structure formation and properties of a copper-aluminum joint produced by ultrasound-assisted explosive welding

    Science.gov (United States)

    Kuz'min, E. V.; Peev, A. P.; Kuz'min, S. V.; Lysak, V. I.

    2017-08-01

    The effect of ultrasound-assisted explosive welding on the structure formation and the properties of copper-aluminum joints is studied. Ultrasound-assisted explosive welding improves the quality of formed copper-aluminum joints, i.e., enhances their strength and significantly reduces the amount of fused metal over the entire weldability range. It is shown that ultrasound-assisted explosive welding can noticeably extend the weldability range of the copper-aluminum pair to obtain equal-in-strength joints with minimum structural heterogeneity in the wide welding range.

  4. Numerical simulation of deep cryogenic treatment electrode tip temperature for spot welding aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Wu Zhisheng; Hu Minying; Liu Cuirong

    2006-01-01

    Deep cryogenic treatment technology of electrodes is put forward to improve electrode life of resistance spot welding of aluminum alloy LF2. Deep cryogenic treatment makes electrode life for spot welding aluminum alloy improve. The specific resistivity of the deep cryogenic treatment electrodes is tested and experimental results show that specific resistivity is decreased sharply. The temperature field and the influence of deep cryogenic treatment on the electrode tip temperature during spot welding aluminium alloy is studied by numerical simulation method with the software ANSYS. The axisymmetric finite element model of mechanical, thermal and electrical coupled analysis of spot welding process is developed. The numerical simulation results show that the influence of deep cryogenic treatment on electrode tip temperature is very large.

  5. Mechanism of laser welding of SiC reinforced LD2 aluminum metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper the mechanism of SiCP/LD2 aluminum matrix composites during laser welding was investigated. The emphasis was laid on the study of the distribution of aluminum carbides in whole welds. The joint can be divided into three regions both in depth and in width. The depth is divided into severe reaction region, partial reaction region, and no reaction region. In these regions, the extent of interfacial reaction varies gradually, the shape of reactants varies from long to fine. In width it can also be divided into severe reaction region, partial reaction region, and initial reaction region from the center of the weld to about the welding junction. In the initial reaction region, nucleation and growth of the reaction products on the surface of SiC particles can be observed by using TEM. The investigation showed that the quantity and size of SiC are relative to the temperature gradient in the molten pool.

  6. Method for laser welding a fin and a tube

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, Phillip W. (Tijeras, NM); Mahoney, A. Roderick (Albuquerque, NM); Milewski, John O (Santa Fe, NM)

    2001-01-01

    A method of laser welding a planar metal surface to a cylindrical metal surface is provided, first placing a planar metal surface into approximate contact with a cylindrical metal surface to form a juncture area to be welded, the planar metal surface and cylindrical metal surface thereby forming an acute angle of contact. A laser beam, produced, for example, by a Nd:YAG pulsed laser, is focused through the acute angle of contact at the juncture area to be welded, with the laser beam heating the juncture area to a welding temperature to cause welding to occur between the planar metal surface and the cylindrical metal surface. Both the planar metal surface and cylindrical metal surface are made from a reflective metal, including copper, copper alloys, stainless steel alloys, aluminum, and aluminum alloys.

  7. High-power Laser Welding of Thick Steel-aluminum Dissimilar Joints

    Science.gov (United States)

    Lahdo, Rabi; Springer, André; Pfeifer, Ronny; Kaierle, Stefan; Overmeyer, Ludger

    According to the Intergovernmental Panel on Climate Change (IPCC), a worldwide reduction of CO2-emissions is indispensable to avoid global warming. Besides the automotive sector, lightweight construction is also of high interest for the maritime industry in order to minimize CO2-emissions. Using aluminum, the weight of ships can be reduced, ensuring lower fuel consumption. Therefore, hybrid joints of steel and aluminum are of great interest to the maritime industry. In order to provide an efficient lap joining process, high-power laser welding of thick steel plates (S355, t = 5 mm) and aluminum plates (EN AW-6082, t = 8 mm) is investigated. As the weld seam quality greatly depends on the amount of intermetallic phases within the joint, optimized process parameters and control are crucial. Using high-power laser welding, a tensile strength of 10 kN was achieved. Based on metallographic analysis, hardness tests, and tensile tests the potential of this joining method is presented.

  8. Improved microstructure and mechanical properties in gas tungsten arc welded aluminum joints by using graphene nanosheets/aluminum composite filler wires.

    Science.gov (United States)

    Fattahi, M; Gholami, A R; Eynalvandpour, A; Ahmadi, E; Fattahi, Y; Akhavan, S

    2014-09-01

    In the present study, different amounts of graphene nanosheets (GNSs) were added to the 4043 aluminum alloy powders by using the mechanical alloying method to produce the composite filler wires. With each of the produced composite filler wires, one all-weld metal coupon was welded using the gas tungsten arc (GTA) welding process. The microstructure, mechanical properties and fracture surface morphology of the weld metals have been evaluated and the results are compared. As the amount of GNSs in the composition of filler wire is increased, the microstructure of weld metal was changed from the dendritic structure to fine equiaxed grains. Furthermore, the tensile strength and microhardness of weld metal was improved, and is attributed to the augmented nucleation and retarded growth. From the results, it was seen that the GNSs/Al composite filler wire can be used to improve the microstructure and mechanical properties of GTA weld metals of aluminum and its alloys.

  9. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  10. Effect of cooling rate on microstructure of friction-stir welded AA1100 aluminum alloy

    Science.gov (United States)

    Yi, D.; Mironov, S.; Sato, Y. S.; Kokawa, H.

    2016-06-01

    In this work, the microstructural changes occurring during cooling of friction-stir welded aluminum alloy AA1100 were evaluated. To this end, friction-stir welding (FSW) was performed in a wide range of cooling rates of 20-62 K/s and the evolved microstructures were studied by using electron backscatter diffraction. Below 0.6 Tm (Tm being the melting point), the stir zone material was found to experience no significant changes during cooling. At higher FSW temperatures, however, notable changes occurred in the welded material, including grain growth, sharpening of texture, reduction of the fraction of high-angle boundaries and material softening.

  11. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

    OpenAIRE

    Sabina Luisa Campanelli; Giuseppe Casalino; Caterina Casavola; Vincenzo Moramarco

    2013-01-01

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW) is a combination in which the FSW is the dominant welding process and the laser pre-heats the we...

  12. Study of Weld Imperfections on Thin Aluminum Tubes According To ISO 10042

    CERN Document Server

    Rizkallah, Rabel

    2014-01-01

    The following report presents the work done as part of my summer student internship at CERN in the EN/MME group, and is divided into two parts. Part I of the report is a continuation of the work started previously by the student Quentin Drouhet, which aims at studying and classifying welding imperfections on various materials of small thicknesses. Drouhet worked on the welding imperfections found on thin Stainless Steel plates of thicknesses of 2 and 6 millimeters, welded using the GTAW (or TIG welding) process. My job was to conduct a similar study on thin Aluminum tubes welded using this same process. Part II of the report will introduce a new method for defect analysis that is still not available at CERN: the micro-tomographic testing

  13. Analysis of Acoustic Emission Signal by Fractal Theory in Aluminum Alloy Spot Welding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The relation between acoustic emission signal and nugget during aluminum alloy spot welding was investigated in order to evaluate spot welding quality. Due to the nonlinearity of the signals, fractal theory was utilized to quantitatively describe the characteristics of the signals instead of classical Euclidean geometry which cannot describe the acoustic emission signal accurately. Through experiments and computing, the box counting dimension is found distinct from other acoustic emission signals and is a better approach to discriminating weld nugget stages. Results show that fractal dimensions increase from 1.51 to 1.78,and they are related to nugget areas added from non-fusion to over-heated nugget.And the box counting dimension can effectively evaluate the quality of the nugget in the spot welding and can be applied with current, displace, and other spot welding parameters.

  14. Identification of acoustic emission signal in aluminum alloys spot welding based on fractal theory

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The acoustic emission signal of aluminum alloys spot welding includes the information of forming nugget and is one of the important parameters in the quality control. Due to the nonlinearity of the signals, classic Euclidean geometry can not be applied to depict exactly. The fractal theory is implemented to quantitatively describe the characteristics of the acoustic emission signals. The experiment and calculation results show that the box counting dimension of acoustic emission signal, between 1 and 2, are distinctive from different nugget areas in AC spot welding. It is proved that box counting dimension is an effective characteristic parameter to evaluate spot welding quality. In addition, fractal theory can also be applied in other spot welding parameters, such as voltage, current, electrode force and so on, for the purpose of recognizing the spot welding quality.

  15. Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel

    Institute of Scientific and Technical Information of China (English)

    San-bao LIN; Jian-ling SONG; Guang-chao MA; Chun-li YANG

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel was investigated, and the wettability and spreadability of aluminum filler metal on the steel surface were analyzed. The resultant joint was characterized in order to determine the brittle intermetallic compound (IMC) in the interfacial layer, and the mechan-ical property of the joint was tested. The results show that the zinc coated layer can improve the wettability and spreadability of liquid aluminum filler metal on the surface of the steel, and the wetting angle can reach less than 20°. The lap joint has a dual characteristic and can be divided into a welding part on the aluminum side and a brazing part on the steel side. The interfacial IMC layer in the steel side is about 9.0 μm in thickness, which transfers from (α-Al + FeAl3) in the welded seam side to (Fe2Al5+ FeAl2) and (FeAl2+ FeAl) in the steel side. The crystal grain of the welded seam is obviously larger in size in the aluminum side. The local incomplete brazing is found at the root of the lap joint, which weakens the property of the joint. The fracture of the joint occurs at the root and the average tensile strength reaches 90 MPa.

  16. Hazard of ultraviolet radiation emitted in gas tungsten arc welding of aluminum alloys.

    Science.gov (United States)

    Nakashima, Hitoshi; Utsunomiya, Akihiro; Fujii, Nobuyuki; Okuno, Tsutomu

    2016-01-01

    Ultraviolet radiation (UVR) emitted during arc welding frequently causes keratoconjunctivitis and erythema. The extent of the hazard of UVR varies depending on the welding method and conditions. Therefore, it is important to identify the levels of UVR that are present under various conditions. In this study, we experimentally evaluated the hazard of UVR emitted in gas tungsten arc welding (GTAW) of aluminum alloys. The degree of hazard of UVR is measured by the effective irradiance defined in the American Conference of Governmental Industrial Hygienists guidelines. The effective irradiances measured in this study are in the range 0.10-0.91 mW/cm(2) at a distance of 500 mm from the welding arc. The maximum allowable exposure times corresponding to these levels are only 3.3-33 s/day. This demonstrates that unprotected exposure to UVR emitted by GTAW of aluminum alloys is quite hazardous in practice. In addition, we found the following properties of the hazard of UVR. (1) It is more hazardous at higher welding currents than at lower welding currents. (2) It is more hazardous when magnesium is included in the welding materials than when it is not. (3) The hazard depends on the direction of emission from the arc.

  17. Experimental Study of Stationary Shoulder Friction Stir Welded 7N01-T4 Aluminum Alloy

    Science.gov (United States)

    Ji, S. D.; Meng, X. C.; Li, Z. W.; Ma, L.; Gao, S. S.

    2016-03-01

    Stationary shoulder friction stir welding (SSFSW) was successfully used to weld 7N01-T4 aluminum alloy with the thickness of 4 mm. Effects of welding speed on formations, microstructures, and mechanical properties of SSFSW joint were investigated in detail. Under a constant rotational velocity of 2000 rpm, defect-free joints with smooth surface and small flashes are attained using welding speeds of 20 and 30 mm/min. Macrostructure of nugget zone in cross section presents kettle shape. For 7N01-T4 aluminum alloy with low thermal conductivity, decreasing welding speed is beneficial to surface formation of joint. With the increase of welding speed, mechanical properties of joints firstly increase and then decrease. When the welding speed is 30 mm/min, the tensile strength and elongation of joint reach the maximum values of 379 MPa and 7.9%, equivalent to 84.2 and 52% of base material, respectively. Fracture surface morphology exhibits typical ductile fracture. In addition, the minimum hardness value of joint appears in the heat affected zone.

  18. Nanomechanical properties of friction stir welded AA6082-T6 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Koumoulos, E.P. [National Technical University of Athens, Department of Chemical Engineering 9 Heroon, Polytechneiou st., Zografos, Athens, GR-157 80 (Greece); Charitidis, C.A., E-mail: charitidis@chemeng.ntua.gr [National Technical University of Athens, Department of Chemical Engineering 9 Heroon, Polytechneiou st., Zografos, Athens, GR-157 80 (Greece); Daniolos, N.M.; Pantelis, D.I. [National Technical University of Athens, Department of Naval Architecture and Marine Engineering 9 Heroon, Polytechneiou st., Zografos, Athens, GR-157 80 (Greece)

    2011-11-25

    Lightweight alloys are of major concern, due to their functionality and applications in transport and industry applications. Friction stir welding (FSW) is a solid-state welding process for joining aluminum and other metallic alloys and has been employed in aerospace, rail, automotive and marine industries. Compared to the conventional welding techniques, FSW produces joints which do not exhibit defects caused by melting. The objective of the present study is to investigate the surface hardness (H) and elastic modulus (E) in friction stir welded aluminum alloy AA6082-T6. The findings of the present study reveal that the welding process softens the material, since the weld nugget is the region where the most deformations are recorded (dynamic recrystallization, production of an extremely fine, equiaxial structure), confirmed by optical microscopy and reduced nanomechanical properties in the welding zone. A yield-type pop-in occurs upon low loading and represents the start of phase transformation, which is monitored through a gradual slope change of the load-displacement curve. Significant pile-up is recorded during nanoindentation of the alloy through SPM imaging.

  19. Structural State of a Weld Formed in Aluminum Alloy by Friction Stir Welding and Treated by Ultrasound

    Science.gov (United States)

    Klimenov, V. A.; Abzaev, Yu. A.; Potekaev, A. I.; Vlasov, V. A.; Klopotov, A. A.; Zaitsev, K. V.; Chumaevskii, A. V.; Porobova, S. A.; Grinkevich, L. S.; Tazin, I. D.; Tazin, D. I.

    2016-11-01

    The experimental data on structural state of an aluminum alloy, AlMg6, in the weld zone formed by friction stir welding are analyzed in order to evaluate the effect of its subsequent ultrasonic treatment. It is found that the crystal lattice transits into a low-stability state as a result of combined heat-induced and severe shear deformation. This transition is accompanied by considerable structural-phase changes that are manifested as an increased lattice parameter of the solid solution. This increase is caused by both high values of internal stresses and increased concentration of Mg atoms in the solid solution due to essential dissolution of the β-Al2Mg3 particles with the content of manganese higher than that in the matrix. This is accompanied by high-intensity diffusion and relaxation processes due to the low-stability state of crystal lattice (inhomogeneous stresses) in the weld zone.

  20. Numerical Analysis of Welding Residual Stress and Distortion in Laser+GMAW Hybrid Welding of Aluminum Alloy T-Joint

    Institute of Scientific and Technical Information of China (English)

    Guoxiang XU; Chuansong WU; Xuezhou MA; Xuyou WANG

    2013-01-01

    A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint.And the characteristics of residual stress distribution and deformation are numerically investigated.In the simulation,the heat source model takes into account the effect of joint geometric shape and welding torch slant on the heat flux distribution and a sequentially coupled thermo-mechanical method is used.The calculated results show that higher residual stress is distributed in and surround the weld zone.Its peak value is very close to the yield strength of base metal.Besides,a large deformation appears in the middle and rear part of the weldment.

  1. 脉冲激光焊接Hastelloy C-276合金的熔池流动传热特性分析%Analysis of fluid flow and heat transfer in weld pool during pulsed laser welding Hastelloy C-276 alloy

    Institute of Scientific and Technical Information of China (English)

    吴东江; 王占宏; 马广义; 杨义彬; 郭玉泉; 郭东明

    2012-01-01

    基于流体动力学方程和传热方程建立了三维瞬态模型,用于研究脉冲激光焊接0.5 mm厚Hastelloy薄板时熔池的流动行为及传热特性.应用Fluent软件,采用有限容积法(FVM)求解控制方程,用SIMPLE算法处理速度与压力的耦合.引入Pe来衡量焊接熔池中对流传热与传导传热的相对强弱,并以此分析焊接熔池的传热特性.结果表明:沿焊接方向,焊接熔池的流动速度随着离熔池中心距离的增加先增加后减小;在给定试验条件下,熔池流动速度在离熔池中心0.2 mm左右时出现最大值,且沿焊接方向前方稍大于后方,而后迅速减小为零;焊接熔池中对流的存在使得焊接熔池熔深较小而熔宽较大;最终的焊接形貌由对流传热与传导传热相互作用而成.对焊缝形貌的数值模拟结果与实验结果进行了比较,计算结果与实验结果吻合较好.此模型可为脉冲激光焊接Hastelloy C-276薄板时熔池流体流动行为的分析提供理论依据.%A 3D transient model was established based on the theories of fluid dynamics and heat transfer to analyze the fluid flow and the heat transfer characteristics in the liquid pool when a pulse laser was used to weld the Hastelloy C-276 alloy. On the basis of software Fluent, the Finite Volume Method (FVM) was employed to solve the control equations and the algorithm of SIMPLE was adopted to deal with the coupling of velocity and pressure. The Pe number was induced to evaluate the relative importance of convection and conduction then to analyze the heat transfer characteristics of welding pool. The research indicates that fluid flow velocities along the welding direction in the liquid pool increase with the increasing of the distance from the melting pool center, and then decrease. Under the given conditions, the maximum flow velocity is firstly found at the 0. 2 mm from the melting pool center, then it reduces to zero rapidly and velocities in front of the

  2. Effects of process parameters and die geometry on longitudinal welds quality in aluminum porthole die extrusion process

    Institute of Scientific and Technical Information of China (English)

    LIU Jian; LIN Gao-yong; FENG Di; ZOU Yan-ming; SUN Li-ping

    2010-01-01

    By using the rigid-visco-plasticity finite element method,the welding process of aluminum porthole die extrusion to form a tube was simulated based on Deform-3D software.The welding chamber height(H),back dimension of die leg(D),process velocity and initial billet temperature were used in FE simulations so as to determine the conditions in which better longitudinal welding quality can be obtained.According to K criterion,the local welding parameters such as welding pressure,effective stress and welding path length on the welding plane are linked to longitudinal welds quality.Simulation turns out that pressure-to-effective stress ratio(p/σ)and welding path length(L)are the key factors affecting the welding quality.Higher welding chamber best and sharper die leg give better welding quality.When H=10 mm and D=0.4 mm,the longitudinal welds have the best quality.Higher process velocity decreases welds quality.The proper velocity is 10 mm/s for this simulation.In a certain range,higher temperature is beneficial to the longitudinal welds.It is found that both 450 and 465℃ can satisfy the requirements of the longitudinal welds.

  3. Studies on the effect of vibration on hot cracking and Grain size in AA7075 Aluminum alloy Welding

    Directory of Open Access Journals (Sweden)

    BALASUBRAMANIAN.K

    2011-01-01

    Full Text Available The aim of this present study is to investigate the vibration effect which is applied during Gas tungsten Arc welding (GTAW welding in order to improve the quality of high strength Aluminum alloy weldment. An important metallurgical difficulty in arc welding of high strength aluminum alloys is formation of hot cracking. When Aluminum alloy is welded by GTAW process, weld fusion zone shows coarse columnar grains during weld metal solidification. This often leads to poor resistance to hot cracking. In this work, an attempt is made to reduce the hot cracking and to refine the fusion zone grains in welding of aluminum alloys through vibratory treatment. The material used for the investigation is AA7075 aluminum alloy, which is highly prone for hot cracking. Vibratory treatment was carried out in the frequency range of 100Hz to 2050Hz. Weldments made with and without vibratory treatment were compared using weld cracking tests and other characterization tests like micro structural analysis, hardness measurements. Test results show that by applying vibratory treatment, hot cracking can be largely controlled in arc welding.

  4. Effect of Preheating in Hybrid Friction Stir Welding of Aluminum Alloy

    Science.gov (United States)

    Yaduwanshi, D. K.; Bag, S.; Pal, S.

    2014-10-01

    The controlled energy input into the system by introducing an extra heat source to enhance the material flow along with reduction of the plunging force remains a potential area of considerate for the development of hybrid friction stir welding (FSW) process. Hence, the effect of preheating on the weld joint properties is evaluated using plasma-assisted friction stir welding (P-FSW) process for joining aluminum alloy. A comparative study of mechanical and macro-microstructural characterizations of weld joint by FSW and P-FSW has been performed. Transverse tensile strength of weld joint is approximately 95% of base metal produced by P-FSW and is 8% more than conventional FSW welds. The effect of preheating enhances material flow and dissolution of fine oxide particles by plasma arc results in increase of strength and marginal modification of deformation behavior. The preheating brings uniformly distributed hardness in weld zone and the magnitude is higher in the advancing side with overall increase in average hardness value. Grain sizes are much finer due to the pinning effect of Al2O3 particles that retarded grain growth following recrystallization during P-FSW and thus led to more pronounced reduction in grain size and relatively brittle fracture during tensile loading of welded joint. Overall, the influence of preheating acts quite homogeneously throughout the structure as compared to conventional FSW. However, the results reveal that the development of P-FSW is still in initial stage and needs to improve in various aspects.

  5. Ductile damage development in friction stir welded aluminum (AA2024) joints

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2008-01-01

    Ductile damage development in a friction stir welded aluminum joint subjected to tension is analyzed numerically by FE-analysis, based on a total Lagrangian formulation. An elastic-viscoplastic constitutive relation that accounts for nucleation and growth of microvoids is applied. Main focus...

  6. An investigation of the microstructures and properties of metal inert gas and friction stir welds in aluminum alloy 5083

    Indian Academy of Sciences (India)

    A R Yazdipour; A Shafiei M; H Jamshidi Aval

    2011-08-01

    Two different types of welds, Metal Inert Gas (MIG) and Friction Stir Welding (FSW), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of the weld have been also investigated using the hardness and tensile tests. The results show that both the methods could successfully be used to weld such alloy. The strength of the joints is comparable to the strength of the base metal in both cases. However, FSWed samples have shown higher strength in comparison to the MIG samples. The results also show that the extension of the heat affected zone is higher in the MIG method in comparison to the FSW method. The weld metal microstructure of MIG welded specimen contains equiaxed dendrites as a result of solidification process during MIG welding while FSWed samples have wrought microstructures.

  7. Inhibition of the formation of intermetallic compounds in aluminum-steel welded joints by friction stir welding

    Directory of Open Access Journals (Sweden)

    Torres López, Edwar A.

    2015-12-01

    Full Text Available Formation of deleterious phases during welding of aluminum and steel is a challenge of the welding processes, for decades. Friction Stir Welding (FSW has been used in an attempt to reduce formation of intermetallic compounds trough reducing the heat input. In this research, dissimilar joint of 6063-T5 aluminum alloy and AISI-SAE 1020 steel were welded using this technique. The temperature of welded joints was measured during the process. The interface of the welded joints was characterized using optical microscopy, scanning and transmission electron microscopy. Additionally, composition measurements were carried out by X-EDS and DRX. The experimental results revealed that the maximum temperature on the joint studied is less than 360 °C. The microstructural characterization in the aluminum-steel interface showed the absence of intermetallic compounds, which is a condition attributed to the use of welding with low thermal input parameters.La unión de juntas aluminio-acero, sin la formación de fases deletéreas del tipo FexAly, ha sido, por décadas, un desafío para los procesos de soldadura. La soldadura por fricción-agitación ha sido empleada para intentar reducir el aporte térmico y evitar la formación de compuestos intermetálicos. Usando esta técnica fueron soldadas juntas disimilares de aluminio 6063-T5 y acero AISI-SAE 1020. La soldadura fue acompañada de medidas de temperatura durante su ejecución. La interfase de las juntas soldadas fue caracterizada utilizando microscopía óptica, electrónica de barrido y electrónica de transmisión. Adicionalmente fueron realizadas medidas puntuales X-EDS y DRX. Los resultados experimentales revelan que la temperatura máxima en la junta es inferior a 360 °C. La caracterización microestructural en la interfase aluminio-acero demostró la ausencia de compuestos intermetálicos, condición atribuida al uso de parámetros de soldadura con bajo aporte térmico.

  8. Vertical Compensation Friction Stir Welding of 6061-T6 Aluminum Alloy

    Science.gov (United States)

    Ji, Shude; Meng, Xiangchen; Xing, Jingwei; Ma, Lin; Gao, Shuangsheng

    2016-09-01

    Vertical compensation friction stir welding (VCFSW) was proposed in order to solve the adverse effect caused by a big gap at the interface between two welded workpieces. VCFSW was successfully applied to weld 6061-T6 aluminum alloy with the thickness of 4 mm, while 2024-T4 aluminum alloy was selected as a rational compensation material. The results show that VCFSW is difficult to get a sound joint when the width of strip is no less than 1.5 mm. Decreasing the welding speed is beneficial to break compensation strip into pieces and then get higher quality joint. When the width of strip is 1 mm, the tensile strength and elongation of joint at the welding speed of 50 mm/min and rotational velocity of 1,800 rpm reach the maximum values of 203 MPa and 5.2%, respectively. Moreover, the addition of 2024-T4 alloy plays a strengthening effect on weld zone (WZ) of VCFSW joint. The fracture surface morphology of joint consisting of amounts of dimples exhibits ductile fracture.

  9. METAL INERT GAS WELDING OF 2519-T87 HIGH STRENGTH ALUMINUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    XU Lianghong; TIAN Zhiling; ZHANG Xiaomu; PENG Yun

    2007-01-01

    20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded. The effects of the compositions of filier wires, the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated. The results indicate that finer microstructure, better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input. The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas. With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases. When the volume ratio of He to Ar reaches 7:3, the porosity and the grain size of weld metal reach the minimum, and the porosity can be further reduced by filling some CO2.

  10. Experimental and Numerical Study on the Strength of Aluminum Extrusion Welding

    Directory of Open Access Journals (Sweden)

    Sedat Bingöl

    2015-07-01

    Full Text Available The quality of extrusion welding in the extruded hollow shapes is influenced significantly by the pressure and effective stress under which the material is being joined inside the welding chamber. However, extrusion welding was not accounted for in the past by the developers of finite element software packages. In this study, the strength of hollow extrusion profile with seam weld produced at different ram speeds was investigated experimentally and numerically. The experiments were performed on an extruded hollow aluminum profile which was suitable to obtain the tensile tests specimens from its seam weld’s region at both parallel to extrusion direction and perpendicular to extrusion direction. A new numerical modeling approach, which was recently proposed in literature, was used for numerical analyses of the study. The simulation results performed at different ram speeds were compared with the experimental results, and a good agreement was obtained.

  11. Structure and Hardness of 01570 Aluminum Alloy Friction Stir Welds Processed Under Different Conditions

    Science.gov (United States)

    Il'yasov, R. R.; Avtokratova, E. V.; Markushev, M. V.; Predko, P. Yu.; Konkevich, V. Yu.

    2015-10-01

    Structure and hardness of the 01570 aluminum alloy joints processed by friction stir welding at various speeds are investigated. It is shown that increasing the traverse tool speed lowers the probability of macrodefect formation in the nugget zone; however, this can lead to anomalous grain growth in the zone of contact with the tool shoulder. Typical "onion-like" structure of the weld consisting of rings that differ by optical contrast is formed for all examined welding regimes. It is demonstrated that this contrast is caused by the difference in the grain sizes in the rings rather than by their chemical or phase composition. Mechanisms of transformation of the alloy structure during friction stir welding are discussed.

  12. Effects of tool geometry and welding rates on the tool wear behavior and shape optimization in friction stir welding of aluminum alloy 6061 + 20% aluminum oxide MMC

    Science.gov (United States)

    Prado, Rafael Arcangel

    FSW is a new solid-state process currently being investigated for joining aluminum alloys that are difficult to weld, where there is no perceptible wear of the pin tool throughout the experiment. The present report investigates and examines tool wear in the friction-stir welding of Al 6061-T6 and Al 6061-T6 containing 20% (volume) Al2O3 particles, a metal matrix composite (MMC), in order to compare wear optimized tool geometries and corresponding parameters. The weld tool, referred to as pin tool or nib, did not exhibit any measurable wear in the FSW of the 6061 Al alloy even after traversing tens of meters of material. However, the pin tool geometry changed during the FSW of the Al 6061-T6 containing 20% (volume) Al2O3 particles. Tool wear was measured in relation to the original tool by weighing the photograph of the tool and comparing the percentage change relative to the original tool photograph. The maximum wear rate was roughly 0.64 %/cm at 1000 rpm for the MMC at 1 mm/s traverse speed. The best performance involving the least wear for MMC FSW was observed at a tool rotational speed of 500 rpm and a traverse speed of 3 mm/s; where the corresponding wear rate was 0.13 %/cm. Optical, scanning and transmission microscopy were used to characterize the microstructures of the base material and weld zone for the MMC confirming the solid phase nature of the technique. The microstructure of the friction stir weld zone shows a characteristic dynamic recrystallization phenomenon that acts as a mechanism to accommodate the super-plastic deformation and facilitates the bonding. Rockwell E hardness profiles for both aluminum alloys were measured from the base metals through the FSW zone near the through-thickness mid-section. In the FSW of Al 6061 containing 20% (volume) Al2O3 particles, tool wear has been shown to depend primarily on rotational and traverse speeds, with optimum wear occurring at 1000 rpm. However, as the traverse or actual weld speed is increased from 1

  13. A new pulsed laser deposition technique: scanning multi-component pulsed laser deposition method.

    Science.gov (United States)

    Fischer, D; de la Fuente, G F; Jansen, M

    2012-04-01

    The scanning multi-component pulsed laser deposition (PLD) method realizes uniform depositions of desired coatings by a modified pulsed laser deposition process, preferably with a femto-second laser-system. Multi-component coatings (single or multilayered) are thus deposited onto substrates via laser induced ablation of segmented targets. This is achieved via horizontal line-scanning of a focused laser beam over a uniformly moving target's surface. This process allows to deposit the desired composition of the coating simultaneously, starting from the different segments of the target and adjusting the scan line as a function of target geometry. The sequence and thickness of multilayers can easily be adjusted by target architecture and motion, enabling inter/intra layer concentration gradients and thus functional gradient coatings. This new, simple PLD method enables the achievement of uniform, large-area coatings. Case studies were performed with segmented targets containing aluminum, titanium, and niobium. Under the laser irradiation conditions applied, all three metals were uniformly ablated. The elemental composition within the rough coatings obtained was fixed by the scanned area to Ti-Al-Nb = 1:1:1. Crystalline aluminum, titanium, and niobium were found to coexist side by side at room temperature within the substrate, without alloy formation up to 600 °C.

  14. Microstructural Characteristics and Mechanical Properties of Friction Stir Welded Thick 5083 Aluminum Alloy

    Science.gov (United States)

    Imam, Murshid; Sun, Yufeng; Fujii, Hidetoshi; Ma, Ninshu; Tsutsumi, Seiichiro; Murakawa, Hidekazu

    2016-10-01

    Joining thick sections of aluminum alloys by friction stir welding (FSW) in a single pass needs to overcome many challenges before it comes to full-scale industrial use. Important parameters controlling the structure-properties relationships both across weld cross-section and through thickness direction were investigated through mechanical testing, electron backscatter diffraction technique, transmission electron microscopy, and occurrence of serrated plastic flow. The evolution of the properties in the weld cross-section shows that the presence of undissolved and fragmented Al_6 MnFe particles cause discrepancies in establishing the Hall-Petch relationship, and derive the strengthening from the Orowan strengthening mechanism. A `stop action' friction stir weld has been prepared to understand the role of geometrical features of the tool probe in the development of the final microstructure after complete weld. Sectioning through the `stop action' weld with the probe in situ displays the individual effect of thread and flat on the grain structure formation. The material at the thread surface experiences more severe deformation than the material at flat surface. Both the high-angle boundaries and mean grain size are found to be higher at the thread surface. The strain hardening capacity, stress serration amplitude, and frequency are observed to be higher in the stir zone than other weld regions.

  15. Microstructural Characteristics and Mechanical Properties of Friction Stir Welded Thick 5083 Aluminum Alloy

    Science.gov (United States)

    Imam, Murshid; Sun, Yufeng; Fujii, Hidetoshi; Ma, Ninshu; Tsutsumi, Seiichiro; Murakawa, Hidekazu

    2017-01-01

    Joining thick sections of aluminum alloys by friction stir welding (FSW) in a single pass needs to overcome many challenges before it comes to full-scale industrial use. Important parameters controlling the structure-properties relationships both across weld cross-section and through thickness direction were investigated through mechanical testing, electron backscatter diffraction technique, transmission electron microscopy, and occurrence of serrated plastic flow. The evolution of the properties in the weld cross-section shows that the presence of undissolved and fragmented Al_6MnFe particles cause discrepancies in establishing the Hall-Petch relationship, and derive the strengthening from the Orowan strengthening mechanism. A `stop action' friction stir weld has been prepared to understand the role of geometrical features of the tool probe in the development of the final microstructure after complete weld. Sectioning through the `stop action' weld with the probe in situ displays the individual effect of thread and flat on the grain structure formation. The material at the thread surface experiences more severe deformation than the material at flat surface. Both the high-angle boundaries and mean grain size are found to be higher at the thread surface. The strain hardening capacity, stress serration amplitude, and frequency are observed to be higher in the stir zone than other weld regions.

  16. Precipitation sequence in friction stir weld of 6063 aluminum during aging

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Y.S.; Kokawa, Hiroyuki; Enomoto, Masatoshi; Jogan, Shigetoshi; Hashimoto, Takenori

    1999-12-01

    The precipitation sequence in friction stir weld of 6063 aluminum during postweld aging, associated with Vickers hardness profiles, has been examined by transmission electron microscopy. Friction stir welding produces a softened region in the weld, which is characterized by dissolution and growth of the precipitates. The precipitate-dissolved region contains a minimum hardness region in the as-welded condition. In the precipitate-dissolved region , postweld aging markedly increases the density of strengthening precipitates and leads to a large increase in hardness. On the other hand, aging forms few new precipitates in the precipitate-coarsened region, which shows a slight increase in hardness. The postweld aging at 443 K for 43.2 ks (12 hours) gives greater hardness in the overall weld than in the as-received base material and shifts the minimum hardness from the as-welded minimum hardness region t the precipitate-coarsened region. These hardness changes are consistent with the subsequent precipitation behavior during postweld aging. The postweld solution heat treatment (SHT) and aging achieve a high density of strengthening precipitates and bring a high hardness homogeneously in the overall weld.

  17. Microstructure and pitting corrosion of armor grade AA7075 aluminum alloy friction stir weld nugget zone – Effect of post weld heat treatment and addition of boron carbide

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-06-01

    Full Text Available Friction stir welding (FSW of high strength aluminum alloys has been emerged as an alternative joining technique to avoid the problems during fusion welding. In recent times FSW is being used for armor grade AA7075 aluminum alloy in defense, aerospace and marine applications where it has to serve in non uniform loading and corrosive environments. Even though friction stir welds of AA7075 alloy possess better mechanical properties but suffer from poor corrosion resistance. The present work involves use of retrogression and reaging (RRA post weld heat treatment to improve the corrosion resistance of welded joints of aluminum alloys. An attempt also has been made to change the chemical composition of the weld nugget by adding B4C nano particles with the aid of the FSW on a specially prepared base metal plate in butt position. The effects of peak aged condition (T6, RRA and addition of B4C nano particles on microstructure, hardness and pitting corrosion of nugget zone of the friction stir welds of AA7075 alloy have been studied. Even though RRA improved the pitting corrosion resistance, its hardness was slightly lost. Significant improvement in pitting corrosion resistance was achieved with addition of boron carbide powder and post weld heat treatment of RRA.

  18. Analysis of porosity characteristics in weld metal of high strength aluminum alloy and the effect of mixed shielding gas

    Energy Technology Data Exchange (ETDEWEB)

    Xiaomu Zhang; Zhiyong Zhang; Yun Peng; Zhiling Tian; Changhong He; Hongjun Xiao; Chengyong Ma [Central Iron and Steel Research Inst., Beijing, BJ (China)

    2005-07-01

    Aluminum alloy has being widely used in modern automobile and aeronautic industry. However, the welding of aluminum alloy, especially high strength aluminum alloy is difficult. Porosities are usually brought in the weld metal. In this paper, MIG welding using mixed gas shielding is carried out. The characteristic shapes of porosity in weld metal are described, the mechanism of porosity formation is analyzed, and the factors that influence the tendency of porosity formation are studied. Experiment results indicate that by the use of mixed shielding gas of 38%He+62%Ar, the number of porosity is reduced, the width of HAZ and softened zone is decreased, and the mechanical properties of welded joint is increased. (orig.)

  19. Microstructures and properties analysis of dissimilar metal joint in the friction stir welded copper to aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Xijing; Zhang Zhongke; Da Chaobing; Li Jing

    2007-01-01

    This paper mainly concentrated on the feasibility of friction stir welding of dissimilar metal of aluminum alloy to copper (T2) and a preliminary analysis of welding parameters influencing on the microstructures and properties of joint was carried out. The results indicated that the thickness of workpiece played an important role in the welding parameters which could succeed in the friction stir welding of dissimilar metal of copper to aluminum alloy, and the parameters were proved to be a narrow choice. The interfacial region between copper and aluminum in the dissimilar joint was not uniformly mixed, constituted with part of incomplete mixing zone, complete mixing zone, dispersion zone and the most region's boundary was obvious. Meantime a kind banded structure with inhomogeneous width was formed. The intermetallic compounds generated during friction stir welding in the interfacial region were mainly Cu9Al4 , Al2Cu etc, and their hardness was higher than others.

  20. Microstructure and Residual Stress Distributions Under the Influence of Welding Speed in Friction Stir Welded 2024 Aluminum Alloy

    Science.gov (United States)

    Moghadam, Danial Ghahremani; Farhangdoost, Khalil; Nejad, Reza Masoudi

    2016-06-01

    Friction stir welding was conducted on 8-mm-thick plates made of AA2024-T351 aluminum alloy at tool traverse speeds between 8 and 31.5 mm/minutes and tool rotational speed between 400 and 800 rpm. Metallographic analyses and mechanical tests including hardness, tensile, residual stress, and fracture toughness tests were carried out to evaluate the microstructural and mechanical properties of the joints as a function of the process parameters. The finite element simulation of the FSW process was also performed using a thermal model. The hardness test results show that the increase in rotational speed or decrease in traverse speed of the tool would cause a decrease in weld zone hardness. The best tensile properties are obtained at rotational/traverse speed ratio between 20 and 32. Also, the longitudinal residual stress profiles were evaluated by employing X-ray diffraction method. The numerical and experimental results showed that the increase in a traverse or rotational speed would increase the residual stress of the weld zone. From the fracture toughness results, it was found that the welding process decreases the joints fracture toughness 18 to 49 pct with respect to the base metal.

  1. Special Features of Structure Formation in an Explosion-Welded Magnesium-Aluminum Composite Under Deformation and Subsequent Heat Treatment

    Science.gov (United States)

    Gurevich, L. M.; Arisova, V. N.; Trykov, Yu. P.; Ponomareva, I. A.; Trudov, A. F.

    2016-07-01

    The effect of bending deformation and subsequent heat treatment on the variation of microhardness and structure of explosion-welded magnesium-aluminum layered composite material MA2-1 - AD1 is studied.

  2. Effect of Heat Treatment on Mechanical Properties and Phase Composition of Magnesium-Aluminum Composite Prepared by Explosive Welding

    Science.gov (United States)

    Arisova, V. N.; Trykov, Yu. P.; Slautin, O. V.; Ponomareva, I. A.; Kondakov, A. E.

    2015-09-01

    Results are given for a study of the effect of heat treatment regimes on the nature of change in micromechanical properties and phase composition of magnesium-aluminum composite material AD1-MA2-1 prepared by explosive welding.

  3. Modeling the Effects of Tool Shoulder and Probe Profile Geometries on Friction Stirred Aluminum Welds Using Response Surface Methodology

    Institute of Scientific and Technical Information of China (English)

    H.K.Mohanty; M.M.Mahapatra; P.Kumar; P.Biswas; N.R.Mandal

    2012-01-01

    The present paper discusses the modeling of tool geometry effects on the friction stir aluminum welds using response surface methodology.The friction stir welding tools were designed with different shoulder and tool probe geometries based on a design matrix.The matrix for the tool designing was made for three types of tools,based on three types of probes,with three levels each for defining the shoulder surface type and probe profile geometries.Then,the effects of tool shoulder and probe geometries on friction stirred aluminum welds were experimentally investigated with respect to weld strength,weld cross section area,grain size of weld and grain size of thermo-mechanically affected zone.These effects were modeled using multiple and response surface regression analysis.The response surface regression modeling were found to be appropriate for defining the friction stir weldment characteristics.

  4. Optical pulses, lasers, measuring techniques

    CERN Document Server

    Früngel, Frank B A

    1965-01-01

    High Speed Pulse Technology: Volume II: Optical Pulses - Lasers - Measuring Techniques focuses on the theoretical and engineering problems that result from the capacitor discharge technique.This book is organized into three main topics: light flash production from a capacitive energy storage; signal transmission and ranging systems by capacitor discharges and lasers; and impulse measuring technique. This text specifically discusses the air spark under atmospheric conditions, industrial equipment for laser flashing, and claims for light transmitting system. The application of light impulse sign

  5. Optimization of process parameters of aluminum alloy AA 2014-T6 friction stir welds by response surface methodology

    OpenAIRE

    Ramanjaneyulu Kadaganchi; Madhusudhan Reddy Gankidi; Hina Gokhale

    2015-01-01

    The heat treatable aluminum–copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-to-weight ratio and good ductility. Friction stir welding (FSW) process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum allo...

  6. Effect of heat treatment on the properties of laser-beam welded rheo-cast F357 aluminum

    CSIR Research Space (South Africa)

    Theron, M

    2012-02-01

    Full Text Available Semi-solid metal rheo-cast F357 aluminum plates were joined by autogenous Nd:YAG laser welding and were welded in either the as-cast (F) condition, T4 temper or T6 temper condition. The weldability of this age-hardenable Al–7%Si–0.6%Mg casting alloy...

  7. Investigation on the Explosive Welding of 1100 Aluminum Alloy and AZ31 Magnesium Alloy

    Science.gov (United States)

    Chen, Pengwan; Feng, Jianrui; Zhou, Qiang; An, Erfeng; Li, Jingbo; Yuan, Yuan; Ou, Sanli

    2016-07-01

    The undesirable properties of magnesium alloys include easy embrittlement, low oxidation resistance, and difficulty in welding with other materials. Their application in industry is, therefore, restricted. In this paper, plates of 1100 aluminum alloy and AZ31 magnesium alloy were successfully welded together using the explosive welding technique. The influences of the welding parameters on the weld quality were investigated. The surface morphology and microstructure near the weld interface were examined by optical microscopy, scanning electron microscopy (equipped with energy-dispersive x-ray spectroscopy), and transmission electron microscopy. The experimental results demonstrated the typical wavy bonding interface. In addition, elemental diffusion with a thickness of approximately 3 μm occurred near the bonding interface. The two plates were joined together well at the atomic scale. Nanograins with a size of approximately 5 nm were observed in the diffusion layer. The microhardness and shear strength were measured to evaluate the mechanical properties, which confirmed that a high quality of bonding was acquired.

  8. Effect of friction stir welding on microstructure and corrosion behavior of LF6 aluminum alloy

    Science.gov (United States)

    Ghauri, Faizan Ali; Farooq, A.; Ahmad, A.; Deen, K. M.

    2017-03-01

    The LF6 aluminum alloy plates were joined by friction stir welding method. The tool rotational (1180 rpm) and transverse speed (0.56 mm s‑1) were kept constant during welding of 4 mm thick plates. The microstructural features, hardness and tensile properties of the welded samples were determined to evaluate the structural integrity in comparison with the base metal. The electrochemical behavior of base metal (BM), thermo-mechanically affected zone (TMAZ) and weld nugget zone (WNZ) was also investigated by potentiodynamic polarization and electrochemical impedance spectroscopy in 3.5% NaCl solution. The microstructural study revealed significant grain refinement and agglomeration of β (Mg2Al3) intermetallic precipitates in the WNZ. The relatively higher hardness and a decrease in the ductility (3%) also assured the formation of precipitates β precipitates in the WNZ welded samples. The fracture surface of welded sample also revealed the existence of β precipitates within the elongated dimples which may be considered as the crack initiation sites. The relatively lower corrosion rate (23.68 mpy) and higher charge transfer resistance (403 Ω cm2) of BM compared to WNZ could be associated with the galvanic dissolution of Al-matrix through competitive charge transfer and relaxation (adsorption/desorption of intermediate species) processes specifically at the vicinity of the β precipitates.

  9. Microstructure and Mechanical Properties of Friction Stir Welded 5083 and 7075 Aluminum Alloys

    Science.gov (United States)

    Kalemba-Rec, I.; Hamilton, C.; Kopyściański, M.; Miara, D.; Krasnowski, K.

    2017-02-01

    Through microscopy, mechanical testing, and numerical modeling, the microstructure and mechanical performance of friction stir welded aluminum alloys 7075-T651 and 5083-H111 were characterized. In particular, the influence of the weld configuration, i.e., the locations of the 7075 and 5083 alloys alternately on the advancing and retreating sides, on material flow, microstructure, and mechanical properties was considered. Thermographic data in conjunction with a process simulation demonstrated that the weld configuration significantly impacts heat generation during friction stir welding. The microstructure in the stir zone was a clear visualization of the material flow and was characterized by a vortex-like structure with alternating bands of the alloys being joined. These bands differed in elemental content and grain size. The microstructure became more complex when greater heat generation (higher temperatures) occurred. The weld configuration strongly influenced the material flow, but did not impact the tensile properties (such as yield strength, tensile strength, and elongation). The configuration of 5083 on the advancing side and 7075 on the retreating side produced the most uniform material flow. The joint efficiencies of all tested welds were above 100%.

  10. Laser-assisted friction stir welding of aluminum alloy lap joints: microstructural and microhardness characterizations

    Science.gov (United States)

    Casalino, Giuseppe; Campanelli, Sabina L.; Contuzzi, Nicola; Angelastro, Andrea; Ludovico, Antonio D.

    2014-02-01

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. The laser Assisted Friction Stir Welding (LAFSW) combines a Friction Stir Welding machine and a laser system. Laser power is used to preheat and to plasticize the volume of the workpiece ahead of the rotating tool; the workpiece is then joined in the same way as in the conventional FSW process. In this work an Ytterbium fiber laser with maximum power of 4 kW and a commercial FSW machine were coupled. Both FSW and LAFSW tests were conducted on 3 mm thick 5754H111 aluminum alloy plates in lap joint configuration with a constant tool rotation rate and with different feed rates. The two processes were compared and evaluated in terms of differences in the microstructure and in the micro-hardness profile.

  11. Mechanical and microstructural characterization of single and double pass Aluminum AA6061 friction stir weld joints

    Science.gov (United States)

    Othman, N. H.; Shah, L. H.; Ishak, M.

    2015-12-01

    This study focuses on the effect of single pass (SP), double sided pass (DSP) and normal double pass (NDP) method on friction stir welding of aluminum AA6061. Two pieces of AA6061 alloy with thickness of 6 mm were friction stir welded by using conventional milling machine. The rotational speeds that were used in this study were 800 rpm, 1000 rpm and 1200 rpm, respectively. The welding speed is fixed to 100 mm/min. Microstructure observation of welded area was studied by using optical microscope. Tensile test and Vickers hardness test were used to evaluate the mechanical properties of this specimen. Mechanical property analysis results indicate that at low rotational speeds, defects such as surface lack of fill and tunneling in the welded area can be observed. Vickers hardness of specimens however did not vary much when rotational speed is varied. Welded specimens using single pass method shows higher tensile strength and hardness value compared to both double pass methods up to 180.61 MPa. Moreover, DSP showed better tensile test and hardness test compared to NDP method. The optimum parameters were found to be single pass method with 1200 rpm of rotational speed. Therefore economically sound to only perform SP method to obtain maximum tensile strength for AA6061 FSW with thickness of 6 mm.

  12. Characterization And Study of Friction Stir Welding of AA6101 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    S. K. Aditya

    2016-05-01

    Full Text Available Friction stir welding (FSW combines two plates by frictional heating at the interface with the localized plastic deformation within the material. In friction stir welding heat is generated by the friction between rotating tool shoulder and the plates to be welded. The heat thus generated results in thermal softening of the material. The softened material is then forced to flow by the translation of the tool from the front to the back of the pin. There it cools, consolidates and results in joint formation. In the process, strength of the joint and percentage elongation varies from the parent material. AA6101 is equivalent to AA 6061 and AA6063. At present AA6101 is used by the electrical industries only. A detailed experimental study has been done on AA 6101 to its utility as an Aluminum alloy for structural fabrication

  13. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    Science.gov (United States)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  14. EFFECT OF PROCESS PARAMETERS ON THE TENSILE STRENGTH OF FRICTION STIR WELDED DISSIMILAR ALUMINUM JOINTS

    Directory of Open Access Journals (Sweden)

    R. PADMANABAN

    2015-06-01

    Full Text Available Friction stir welding is one of the recent solid state joining processes that has drawn the attention of the metal joining community. In this work the effects of tool rotation speed (TRS and welding speed (WS on the tensile strength of dissimilar friction stir welded AA2024-AA7075 joints are investigated. Response surface methodology is used for developing a mathematical model for the tensile strength of the dissimilar aluminum alloy joints. The model is used to investigate the effect of TRS and WS on the tensile strength of the joints. It is seen that the tensile strength of the joint increases with the increase in TRS up to a limit of 1050 rpm and decreases thereafter. The tensile strength of the joints is also seen increasing with the WS up to 15 mm/min. Further increase in WS results in a reduction of the tensile strength of the joints.

  15. The microstructural evolution of friction stir welded AA6082-T6 aluminum alloy during cyclic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, A.S., E-mail: atef.hamada@oulu.fi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, FI-90014 Oulu (Finland); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 43721 (Egypt); Järvenpää, A. [Oulu Southern Institute, University of Oulu, Pajatie 5, FI-85500 Nivala (Finland); Ahmed, M.M.Z. [Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 43721 (Egypt); Jaskari, M. [Oulu Southern Institute, University of Oulu, Pajatie 5, FI-85500 Nivala (Finland); Wynne, B.P. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Porter, D.A.; Karjalainen, L.P. [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, FI-90014 Oulu (Finland)

    2015-08-26

    The fatigue behavior of a thick section friction stir welded AA6082-T6 aluminum alloy was studied to compare damage mechanisms in the weld zone and the base metal. Fully reversed tension–compression strain-controlled fatigue tests were conducted to determine the cyclic stress response and stored energy to failure. Microstructure evolution during cyclic straining was followed using secondary electron imaging and electron backscatter diffraction in a scanning electron microscope. Fatigue cracking along grain boundaries and the formation of slip bands were observed to be the fatigue-induced microstructural features in the friction-stir-welded structure. In the base metal, micron-sized particles led to particle-induced cracking.

  16. Thermal Management in Friction-Stir Welding of Precipitation-Hardening Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Piyush; Reynolds, Anthony

    2015-05-25

    Process design and implementation in FSW is mostly dependent on empirical information gathered through experience. Basic science of friction stir welding and processing can only be complete when fundamental interrelationships between process control parameters and response variables and resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters like tool rotation and translation rate and forge axis force have complicated and interactive relationships to the process response variables such as peak temperature, time at temperature etc. Of primary influence to the other process response parameters are temperature and its gradient at the deformation and heat affected zones. Through review of pertinent works in the literature and some experimental results from boundary condition work performed in precipitation hardening aluminum alloys this paper will partially elucidate the nature and effects of temperature transients caused by variation of thermal boundaries in Friction Stir Welding.

  17. Parametric optimization of friction stir welding process of age hardenable aluminum alloys-ANFIS modeling

    Institute of Scientific and Technical Information of China (English)

    D Vijayan; V Seshagiri Rao

    2016-01-01

    A comparative approach was performed between the response surface method (RSM) and the adaptive neuro-fuzzy inference system (ANFIS) to enhance the tensile properties, including the ultimate tensile strength and the tensile elongation, of friction stir welded age hardenable AA6061 and AA2024 aluminum alloys. The effects of the welding parameters, namely the tool rotational speed, welding speed, axial load and pin profile, on the ultimate tensile strength and the tensile elongation were analyzed using a three-level, four-factor Box-Behnken experimental design. The developed design was utilized to train the ANFIS models. The predictive capabilities of RSM and ANFIS were compared based on the root mean square error, the mean absolute error, and the correlation coefficient based on the obtained data set. The results demonstrate that the developed ANFIS models are more effective than the RSM model.

  18. Themo-mechanical and microstructural modeling of friction stir welding of 6111-T4 aluminum alloys

    Science.gov (United States)

    Kim, Ji Hoon; Barlat, Frédéric; Kim, Chongmin; Chung, Kwansoo

    2009-02-01

    Plastic deformation and thermal history as well as microstructure evolution of friction stir welded 6111-T4 aluminum alloys were numerically simulated. Material and heat flow during friction stir welding were calculated considering the momentum balance equation and energy balance equation under the steady state condition. Based on the calculated temperature history, the coupled nucleation, growth, and coarsening of precipitates were simulated using microstructural modeling, as proposed by Myhr et al. [7,8]. Finally, the distribution of precipitates was used to calculate the mechanical properties of the weld zone, particularly the yield stress, based on the dislocation theory. The results compared well with the measurements, suggesting that the method can be applicable to predict yield stress.

  19. Microstructural and Mechanical Characteristics of Aluminum Alloy AA5754 Friction Stir Spot Welds

    Science.gov (United States)

    Mahmoud, T. S.; Khalifa, T. A.

    2014-03-01

    In the present investigation, friction stir spot welding on annealed aluminum alloy AA5754 sheets was performed. The influences of the tool rotational speed and tool stirring (dwell) time on the weld structure and static strength of welds were evaluated. The results revealed that the width of the completely metallurgical-bonded region increases with the increasing tool rotational speed and/or the dwell time up to certain levels. Increasing such parameters beyond these levels slightly reduces the width of the bonding region. The stirred zone exhibited higher microhardness than that of the base material. The tensile-shear force was found to increase with the increasing tool rotational speed and/or dwell time up to a certain level (9s). Higher tool rotational speeds and/or prolonged dwell times slightly reduce(s) the tensile-shear force.

  20. Structure-property relationships of dissimilar friction stir welded aluminum alloys

    Science.gov (United States)

    Quinones, Rogie Irwin Rodriguez

    In this work, the relationship between microstructure and mechanical properties of dissimilar friction stir welded AA6061-to-AA7050 aluminum alloys were evaluated. Experimental results from this study revealed that static strength increased with the tool rotational speed and was correlated with the material intermixing. Fully-reversed low cycle fatigue experimental results showed an increase in the strain hardening properties as well as the number of cycles-to-failure as the tool rotational speed was increased. Furthermore, under both static and cyclic loading, fracture of the joint was dominated by the AA6061 alloy side of the weld. In addition, inspection of the fatigue surfaces revealed that cracks initiated from intermetallic particles located near the surface. In order to determine the corrosion resistance of the dissimilar joint, corrosion defects were produced on the crown surface of the weld by static immersion in 3.5% NaCl for various exposure times. Results revealed localized corrosion damage in the thermo-mechanically affected and heat affected zones. Results demonstrated a decrease in the fatigue life, with evidence of crack initiation at the corrosion defects; however, the fatigue life was nearly independent of the exposure time. This can be attributed to total fatigue life dominated by incubation time. Furthermore, two types of failure were observed: fatigue crack initiation in the AA6061 side at high strain amplitudes (>0.3%); and fatigue crack initiation in the AA7050 side at low strain amplitudes (friction stir welded joints in order to capture the crack initiation and propagation in as-welded and pre-corroded conditions. Good correlation between experimental fatigue results and the model was achieved based on the variation in the initial defect size, microstructure, and mechanical properties of the dissimilar friction stir welded AA6061-to-AA7050 aluminum alloys.

  1. Structural considerations in friction welding of hybrid Al2O3-reinforced aluminum composites

    Institute of Scientific and Technical Information of China (English)

    In-Duck PARK; Choon-Tae LEE; Hyur-Soo KIM; Woo-Jin CHOI; Myung-Chang KANG

    2011-01-01

    Comparative studies on the relationship between the welding parameters and joining efficiency in the friction welding of hybrid Al2O3-reinforced aluminum composites were conducted. Metal matrix composites (MMCs) with 37% (volume fraction)aluminum particle were joined by friction welding. The results show that the effects of the rotation speed on the reduction rate of particle size are greater than those of the upset pressure, and the area of the MMC weld zone decreases as the joining efficiency increases, while it is considered that the joining efficiency does not increase as the reduction rate of particle size decreases. During the macro-examination of the bonding interface. a gray discolored region was observed on the bonding interface, and the center of the region was dark gray. After the micro-examination of the bonding interface, base metal made some second particulate formed by condensed alumina particulate but discoloration part distributed minute alumina particulate without second particulate. Consequently,it was also observed that rotational speed of 3 000 r/min and upset pressure of 63.6 MPa showed a very good joint.

  2. Numerical Simulation and Experimental Validation of MIG Welding of T-Joints of Thin Aluminum Plates for Top Class Vehicles

    Science.gov (United States)

    Bonazzi, Enrico; Colombini, Elena; Panari, Davide; Vergnano, Alberto; Leali, Francesco; Veronesi, Paolo

    2017-01-01

    The integration of experiments with numerical simulations can efficiently support a quick evaluation of the welded joint. In this work, the MIG welding operation on aluminum T-joint thin plate has been studied by the integration of both simulation and experiments. The aim of the paper is to enlarge the global database, to promote the use of thin aluminum sheets in automotive body industries and to provide new data. Since the welding of aluminum thin plates is difficult to control due to high speed of the heat source and high heat flows during heating and cooling, a simulation model could be considered an effective design tool to predict the real phenomena. This integrated approach enables new evaluation possibilities on MIG-welded thin aluminum T-joints, as correspondence between the extension of the microstructural zones and the simulation parameters, material hardness, transient 3D temperature distribution on the surface and inside the material, stresses, strains, and deformations. The results of the mechanical simulations are comparable with the experimental measurements along the welding path, especially considering the variability of the process. The results could well predict the welding-induced distortion, which together with local heating during welding must be anticipated and subsequently minimized and counterbalance.

  3. Spatial Randomness of Fatigue Crack Growth Rate in Friction Stir Welded 7075-T111 Aluminum Alloy Welded Joints (Case of L T Orientation Specimen)

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeui Han; Kim, Seon Jin [Pukyong Nat' l Univ., Busan (Korea, Republic of)

    2013-09-15

    This study aims to investigate the spatial randomness of fatigue crack growth rate for the friction stir welded (FSWed) 7075-T111 aluminum alloy joints. Our previous fatigue crack growth test data are adopted in this investigation. To clearly understand the spatial randomness of fatigue crack growth rate, fatigue crack growth tests were conducted under constant stress intensity factor range (SEFOR) control testing. The experimental data were analyzed for two different materials-base metal (BM) and weld metal (WM)-to investigate the effects of spatial randomness of fatigue crack growth rate and material properties, the friction stir welded (FSWed) 7075-T111 aluminum alloy joints, namely weld metal (WM) and base metal (BM). The results showed that the variability, as evaluated by Wobble statistical analysis, of the WM is higher than that of the BM.

  4. Identifying Combination of Friction Stir Welding Parameters to Maximize Strength of Lap Joints of AA2014-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Rajendrana C.

    2017-01-01

    Full Text Available AA2014 aluminum alloy (Al-Cu alloy has been widely utilized in fabrication of lightweight structures like aircraft structures, demanding high strength to weight ratio and good corrosion resistance. The fusion welding of these alloys will lead to solidification problems such as hot cracking. Friction stir welding is a new solid state welding process, in which the material being welded does not melt and recast. Lot of research works have been carried out by many researchers to optimize process parameters and establish empirical relationships to predict tensile strength of friction stir welded butt joints of aluminum alloys. However, very few investigations have been carried out on friction stir welded lap joints of aluminum alloys. Hence, in this investigation, an attempt has been made to optimize friction stir lap welding (FSLW parameters to attain maximum tensile strength using statistical tools such as design of experiment (DoE, analysis of variance (ANOVA, response graph and contour plots. By this method, it is found that maximum tensile shear fracture load of 12.76 kN can be achieved if a joint is made using tool rotational speed of 900 rpm, welding speed of 110 mm/min, tool shoulder diameter of 12 mm and tool tilt angle of 1.5°.

  5. Comparative analysis of the friction stir welded aluminum-magnesium alloy joint grain structure

    Science.gov (United States)

    Zaikina, A. A.; Sizova, O. V.; Novitskaya, O. S.

    2015-10-01

    A comparative test of the friction stir welded aluminum-magnesium alloy joint microstructure for plates of a different thickness was carried out. Finding out the structuring regularities in the weld nugget zone, that is the strongest zone of the weld, the effects of temperature-deformational conditions on the promotion of a metal structure refinement mechanism under friction stir welding can be determined. In this research friction stir welded rolled plates of an AMg5M alloy; 5 and 8 mm thick were investigated. Material fine structure pictures of the nugget zone were used to identify and measure subgrain and to define a second phase location. By means of optical microscopy it was shown that the fine-grained structure developed in the nugget zone. The grain size was 5 flm despite the thickness of the plates. In the sample 5.0 mm thick grains were coaxial, while in the sample 8.0 mm thick grains were elongate at a certain angle to the tool travel direction.

  6. Recovery of Mechanical Properties of a 6061-T6 Aluminum Weld by Heat Treatment After Welding

    Science.gov (United States)

    Pérez, Javier Serrano; Ambriz, Ricardo Rafael; López, Francisco Fernando Curiel; Vigueras, David Jaramillo

    2016-07-01

    The dilution effects in welds of a 6061-T6 (Al-Si-Mg) alloy obtained by the modified indirect electric arc (MIEA), using an ER4043 filler metal (Al-Si), and postweld heat treatment (PWHT) were analyzed. The soft zone (55 to 70 HV0.1) formed by the microstructural transformation in the heat-affected zone (HAZ) was eliminated. The hardness measurements were presented on a traditional microhardness profile and mapping representation. A hardening effect of the fusion zone was observed; the hardness values were above 120 HV0.1 and tended to be uniform. This behavior could be attributed to the chemical composition of the filler metal, the Mg migration from the base to the weld metal, and the reversible process of the PWHT, which promotes precipitation hardening. Improvement for yield (260 MPa) and tensile strength (310 MPa) of the MIEA joints was observed; these values were similar to those obtained for the base metal. However, the presence of porosity in the fusion zone limits the ductility of the joints (4.3 pct). Even though the yield and tensile strengths of the base metal and welded joints were similar, the stress concentration due to porosity in the weld metal generated data dispersion in fatigue life. As a consequence, the high-cycle fatigue life decreases with respect to the base metal. In contrast, when the crack propagates under elastic conditions, the crack-tip singularity is affected by the porosity in the weld metal (stress liberator). This aspect, in conjunction with the hardening effect in joints subjected to PWHT, improves the fatigue crack growth rate when compared to the as-welded condition.

  7. Computational Investigation of Hardness Evolution During Friction-Stir Welding of AA5083 and AA2139 Aluminum Alloys

    Science.gov (United States)

    2011-01-01

    and R.S. Mishra, Effect of Friction Stir 940Processing on the Microstructure of Cast A356 Aluminum , Mater. Sci. 941Eng. A, 2006, 433, p 269–278...REPORT Computational Investigation of Hardness Evolution During Friction-Stir Welding of AA5083 and AA2139 Aluminum Alloys 14. ABSTRACT 16. SECURITY...is combined with the basic physical metallurgy of two wrought aluminum alloys to predict/assess their FSW behaviors. The two alloys selected are AA5083

  8. Composite Aluminum-Copper Sheet Material by Friction Stir Welding and Cold Rolling

    Science.gov (United States)

    Kahl, S.; Osikowicz, W.

    2013-08-01

    An aluminum alloy and a pure copper material were butt-joined by friction stir welding and subsequently cold rolled. The cold-rolling operation proved to be very advantageous because small voids present after friction stir welding were closed, the interface area per material thickness was enlarged, a thin intermetallic layer was partitioned, and the joint was strengthened by strain hardening. Tensile test specimens fractured in the heat-affected zone in the aluminum material; tensile strengths of the joints exceeded the tensile strengths of the base materials and were as high as 335 MPa. During soft annealing of the composite material, a 6-8-μm-thick intermetallic layer was grown at the interface. Nevertheless, tensile fracture still occurred in the heat-affected zone of the aluminum material. Electrical resistivity of the joint was smaller than resistivity of the aluminum material. Production of such composite material would result in coiled sheet material that could be subjected to further treatments such as electroplating and forming operations in an efficient and economically viable manner. The new composite material is promising for emerging automotive and industrial electrical applications.

  9. Helium-tight Laser Beam Welding of Aluminum with Brillant Laser Beam Radiation

    Science.gov (United States)

    Heinen, Paul; Wu, Hao; Olowinsky, Alexander; Gillner, Arnold

    The substitution of steel as base metal for casings and packaging applications has increased during the last years. Especially aluminum with advantages in weight and machining effort has become a versatile solution for applications in fine mechanics (e.g. sensor housings) and automotive applications. Joining of aluminum components is more critical due to possible crack formation in the joining seam and uneven seam geometry. With the high intensity of brillant laser beam sources the specific challenges of aluminum welding can be overcome. Due to its hydrogen affinity and high degree of reflection for laser radiation at a wavelength of 1 μm (95%) aluminum needs to be welded with proper shielding gas support and high beam quality in order to avoid seam defects. Cracks and pores can lead to non-sufficient tightness for sensor applications and early failure. Housing components have been joined to form a functioning unit in order to seal electrical or measuring components, which are helium-tight for these applications.

  10. Solidification crack susceptibility of aluminum alloy weld metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The susceptibilities of the three aluminum alloys to solidification crack were studied with trans-varestraint tests and tensile tests at elevated temperature. Their metallurgical characteristics, morphologies of the fractured surface and dynamic cracking behaviors at elevated temperature were analyzed with a series of micro-analysis methods. The results show that dynamic cracking models can be classified into three types. The first model has the healing effect which is called type A. The second is the one with deformation and breaking down of metal bridge, called type B. The last one is with the separation of liquid film along grain boundary, called type C.Moreover, the strain rate has different effects on crack susceptibility of aluminum alloys with different cracking models. ZL101 and 5083 alloys belong to type A and type C cracking model respectively, in which strain rate has greater effect on eutectic healing and plastic deformation of metal bridge. 6082 alloy is type B cracking model in which the strain rate has little effect on the deformation ability of the liquid film.

  11. Mechanical properties of a dissimilar aluminum alloy joint welded by hybrid laser-MIG welding

    Science.gov (United States)

    Wang, Qiuying; Chen, Hui; Zhu, Zongtao; Cui, Yunlong

    2017-07-01

    Two dissimilar Al alloys, 5083-H111 and 6005A-T6, were joined by hybrid laser-MIG welding method. Mechanical properties of the welded joint were investigated and compared. The results show that the tensile strength of the dissimilar joint is 219.8 MPa, 11.7% higher than that of 6005A-T5 joint. After statistical analysis of the fatigue data, the P-S-N curves of the dissimilar joint were obtained. The mean fatigue strength at Nf = 107 of the dissimilar joint is 112.5 MPa. The fatigue strength at Nf = 107 of the dissimilar joint for a given 10% probability of failure, at a confidence level of 95%, is 101.4 MPa. The fatigue strength at Nf = 107 of the dissimilar joint is almost same as that of the 6005A-T6 joint. In welded structure designing, different P-S-N curves should be chosen according to the different service conditions and reliability requirements.

  12. Inhibition of the formation of intermetallic compounds in aluminum-steel welded joints by friction stir welding; Inhibicion de la formacion de compuestos intermetalicos en juntas aluminio-acero soldadas por friccion-agitacion

    Energy Technology Data Exchange (ETDEWEB)

    Torres Lopez, E. A.; Ramirez, A. J.

    2015-07-01

    Formation of deleterious phases during welding of aluminum and steel is a challenge of the welding processes, for decades. Friction Stir Welding (FSW) has been used in an attempt to reduce formation of intermetallic compounds trough reducing the heat input. In this research, dissimilar joint of 6063-T5 aluminum alloy and AISI-SAE 1020 steel were welded using this technique. The temperature of welded joints was measured during the process. The interface of the welded joints was characterized using optical microscopy, scanning and transmission electron microscopy. Additionally, composition measurements were carried out by X-EDS and DRX. The experimental results revealed that the maximum temperature on the joint studied is less than 360 degree centigrade. The microstructural characterization in the aluminum-steel interface showed the absence of intermetallic compounds, which is a condition attributed to the use of welding with low thermal input parameters. (Author)

  13. Parameters controlling microstructure and hardness during friction-stir welding of precipitation-hardenable aluminum alloy 6063

    Science.gov (United States)

    Sato, Yutaka S.; Urata, Mitsunori; Kokawa, Hiroyuki

    2002-03-01

    The aluminum (Al) alloys 6063-T5 and T4 were friction-stir welded at different tool rotation speeds ( R), and then distributions of the microstructure and hardness were examined in these welds. The maximum temperature of the welding thermal cycle rose with increasing R values. The recrystallized grain size of the weld increased exponentially with increasing maximum temperature. The relationship between the grain size and the maximum temperature satisfied the static grain-growth equation. In the as-welded condition, 6063-T5 Al was softened around the weld center, whereas 6063-T4 Al showed homogeneous hardness profiles. Different R values did not result in significant differences in the hardness profile in these welds, except for the width of the softened region in the weld of 6063-T5 Al. Postweld aging raised the hardness in most parts of the welds, but the increase in hardness was small in the stir zone produced at the lower R values. Transmission electron microscope (TEM) observations detected a similar distribution of the strengthening precipitates in the grain interiors and the presence of a precipitation-free zone (PFZ) adjacent to the grain boundaries in all the welds. Microstructural analyses suggested that the small increase in hardness in the stir zone produced at the lower R values was caused by an increase in the volume fraction of PFZs.

  14. Rupture locations of friction stir welded joints of AA2017-T351 and AA6061-T6 aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Hui-jie; FENG Ji-cai; H. Fujii; M. Maeda; K. Nogi

    2005-01-01

    The tensile rupture locations of friction stir welded joints of AA2017-T351 and AA6061-T6 aluminum alloys were examined. The experiments show that the rupture locations of the joints are different for the two aluminum alloys, which are influenced by the welding parameters. When the joints are free of welding defects, the AA2017-T351 joints are ruptured in the weld nugget adjacent to the thermo-mechanically affected zone on the advancing side and the rupture surfaces appear as oval contours of the weld nugget, while the AA6061-T6 joints are ruptured in the heat affected zone on the retreating side and the rupture surfaces are inclined at a certain degree to the bottom surfaces of the joints. When welding defects are present in the joints, the AA2017-T351 joints are ruptured in the weld center, while the AA6061-T6 joints are ruptured on the retreating side near the weld center. The rupture locations of the joints are dependent on the internal structures of the joints and can be explained through them.

  15. Experimental and numerical investigations of hybrid laser arc welding of aluminum alloys in the thick T-joint configuration

    Science.gov (United States)

    Mazar Atabaki, M.; Nikodinovski, M.; Chenier, P.; Ma, J.; Liu, W.; Kovacevic, R.

    2014-07-01

    In the present investigation, a numerical finite element model was developed to simulate the hybrid laser arc welding of different aluminum alloys, namely 5××× to 6××× series. The numerical simulation has been considered two double-ellipsoidal heat sources for the gas metal arc welding and laser welding. The offset distance of the metal arc welding and laser showed a significant effect on the molten pool geometry, the heat distribution and penetration depth during the welding process. It was confirmed that when the offset distance is within the critical distance the laser and arc share the molten pool and specific amount of penetration and dilution can be achieved. The models and experiments show that the off-distance between the two heat sources and shoulder width have considerable influence on the penetration depth and appearance of the weld beads. The experiments also indicate that the laser power, arc voltage and type of the filler metal can effectively determine the final properties of the bonds, specifically the bead appearance and microhardness of the joints. The experiments verified the numerical simulation as the thermocouples assist to comprehend the amount of heat distribution on the T-joint coupons. The role of the welding parameters on the mechanism of the hybrid laser welding of the aluminum alloys was also discussed.

  16. Electrical, Corrosion, and Mechanical Properties of Aluminum-Copper Joints Produced by Explosive Welding

    Science.gov (United States)

    Acarer, Mustafa

    2012-11-01

    This study investigates the microstructure, electrical, corrosion, and mechanical properties of plate-shaped aluminum-copper couple produced using the explosive welding method. Mechanical tests, including hardness, tensile, tensile-shear, and impact test, concluded that the Al-Cu bimetal had an acceptable joint resistance. In this study, local intermetallic regions formed on the interface of the joint of the aluminum-copper bimetal, produced using the explosive welding technique. However, the formed intermetallic regions had no significant effect on the mechanical properties of the joint, except for increasing its hardness. According to electrical conductivity tests, the Al-Cu bimetal had an average electrical conductivity in comparison to the electrical conductivity of aluminum and copper, which were the original materials forming the joint. According to the results of electro-chemical corrosion test, during which galvanic corrosion formed, the Al side of the Al-Cu bimetal was more anodic due to its high electronegativity; as a result, it was exposed to more corrosion in comparison to the copper side.

  17. Experimental Investigation on Friction Stir Welding of Cryorolled AA2219 Aluminum Alloy Joints

    Science.gov (United States)

    Babu, K. Kamal; Panneerselvam, K.; Sathiya, P.; Haq, A. Noorul; Sundarrajan, S.; Mastanaiah, P.; Murthy, C. V. Srinivasa

    2017-07-01

    In this paper, experimental investigation on cryorolled aluminum AA2219-T87 plate by using friction stir welding (FSW) process is carried out. AA2219-T87 plates with a size of 200×100×22.4 mm were rolled and reduced to 12.2mm thickness (more than 45% of reduction in total thickness of the base material) at cryogenic temperature (operating temperature range -90--30∘C). The cryorolled (CR) plates have reduced grain size, improved hardness and increased corrosion resistance property compared with the uncryorolled AA2219-T87 plates. FSW joints of cryorolled AA2219-T87 plates were prepared using cylindrical threaded FSW tool pin profile. Mechanical and metallurgical behaviors of friction stir welded joints were analyzed and the effects of the FSW process parameters are discussed in this paper. The variation of microhardness in the FSW joint regions were correlated with the microstructure of FSW joints. Cryorolled plate and FSW joints were tested for corrosion resistance using potentiodynamic polarization test. FSW joints shows better result during the corrosion resistance analysis compared to base AA2219-T87. The X-ray diffraction (XRD) test results showed that fine α-Al grains with eutectic phase (Al2Cu) were present in the weld nugget (WN). The large clusters of strengthening precipitates were reduced in size and merged with the weld nugget portion.

  18. A Numerical Simulation for Dissimilar Aluminum Alloys Joined by Friction Stir Welding

    Science.gov (United States)

    Hamilton, Carter; Kopyściański, Mateusz; Węglowska, Aleksandra; Dymek, Stanisław; Pietras, Adam

    2016-09-01

    Dissimilar aluminum alloy sheets of 2017A-T451 and 7075-T651 (6 mm thickness) were friction stir welded in a butt weld configuration. A numerical simulation of the joining process was developed to visualize the material flow patterns and temperature distribution and to correlate the microstructure to the hardness behavior. Due to the complementary downward flow of surface material into the workpiece thickness and upward flow of mid-plane and bottom-plane material, the weld nugget is composed of alternating layers of 7075 and 2017A. These layers have unique temperature histories depending on the material's initial location within the cross section; therefore, they also have distinctive precipitate distributions. Supersaturated surface material flows into the process zone and forms a core in which GP zones reprecipitate upon cooling. Mid-plane and bottom-plane material flow toward the workpiece surface and encompass the surface material core. Within this region, the weld temperatures overage the equilibrium θ phase in 2017A, decreasing the hardness, and at the same time, dissolve the equilibrium η/ T phase in the 7075, leading to reprecipitation of GP zones upon cooling and a hardness recovery.

  19. Numerical modelling of thermal phenomenon in friction stir welding of aluminum plates

    Science.gov (United States)

    Vaira Vignesh, R.; Padmanaban, R.; Arivarasu, M.; Thirumalini, S.; Gokulachandran, J.; Sai Ram, Mutyala Sesha Satya

    2016-09-01

    Friction stir welding (FSW) is a solid state welding process with potential to join materials that are non weldable by conventional fusion welding techniques. The study of heat transfer in FSW aids in the identification of defects like flash, inadequate heat input, poor material flow and mixing etc. In this paper, transient temperature distribution during FSW of aluminum alloy AA6061-T6 was simulated using finite element modelling. The model was used to predict the peak temperature and analyse the thermal history during FSW. The effect of process parameters namely tool rotation speed, tool traverse speed (welding speed), shoulder diameter and pin diameter of tool on the temperature distribution was investigated using two level factorial design. The model results were validated using the experimental results from the published literature. It was found that peak temperature was directly proportional to tool rotation speed and shoulder diameter and inversely proportional to tool traverse speed. The effect of pin diameter on peak temperature was found to be trivial.

  20. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    Science.gov (United States)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  1. Friction Stir-Welded Dissimilar Aluminum Alloys: Microstructure, Mechanical Properties, and Physical State

    Science.gov (United States)

    Ghosh, M.; Husain, Md. M.; Kumar, K.; Kailas, S. V.

    2013-12-01

    A356 and 6061 aluminum alloys were joined by friction stir welding at constant tool rotational rate with different tool-traversing speeds. Thermomechanical data of welding showed that increment in tool speed reduced the pseudo heat index and temperature at weld nugget (WN). On the other hand, volume of material within extrusion zone, strain rate, and Zenner Hollomon parameter were reduced with decrease in tool speed. Optical microstructure of WN exhibited nearly uniform dispersion of Si-rich particles, fine grain size of 6061 Al alloy, and disappearance of second phase within 6061 Al alloy. With enhancement in welding speed, matrix grain size became finer, yet size of Si-rich particles did not reduce incessantly. Size of Si-rich particles was governed by interaction time between tool and substrate. Mechanical property of WN was evaluated. It has been found that the maximum joint efficiency of 116% with respect to that of 6061 alloy was obtained at an intermediate tool-traversing speed, where matrix grain size was significantly fine and those of Si-rich particles were substantially small.

  2. Welding procedure specification. Supplement 1. Records of procedure qualification tests. Semiautomatic gas metal arc welding of 6XXX aluminum. [6061 and 6063

    Energy Technology Data Exchange (ETDEWEB)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1986-06-01

    Procedure WPS-1015 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for semiautomatic gas metal arc welding of aluminum alloys 6061 and 6063 (P-23), in thickness range 0.187 to 2.0 inch; filler metal is ER4043 (F-23); shielding gas is argon.

  3. Welding procedure specification. Supplement 1. Records of procedure qualification tests. Manual gas tungsten arc (DC) and semiautomatic gas metal arc welding of 6XXX aluminum. [6061 and 6063

    Energy Technology Data Exchange (ETDEWEB)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1986-06-01

    Procedure WPS-1009 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for manual gas tungsten arc (DC) and semiautomatic gas metal arc (DC) welding of aluminum alloys 6061 and 6063 (P-23), in thickness range 0.187 to 2,0 inch; filler metal is ER4043 (F-23); shielding gases are helium (GTAW) and argon (GMAW).

  4. Gas tungsten arc welding of aluminum alloys 6XXX. Welding procedure specification. Supplement 1. Records of procedure qualification tests. [6061 and 6063

    Energy Technology Data Exchange (ETDEWEB)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1986-06-01

    Procedure WPS-1003 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for gas tungsten arc welding of aluminum alloys 6061 and 6063 (P-23), in thickness range 0.035 to 0.516 inch; filler metal is ER4043 (F-23) or ER5356 (F-22); shielding gas is argon.

  5. Welding procedure specification: gas tungsten arc dc welding of aluminum alloys 6XXX. Supplement 1. Records of procedure qualification tests. [6061 and 6063

    Energy Technology Data Exchange (ETDEWEB)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1986-06-01

    Procedure WPS-1007 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for gas tungsten arc welding of aluminum alloys 6061 and 6063 (P-23), in thickness range 0.125 to 2.0 inch; filler metal is ER4043 (F-23); current is direct, shielding gas is helium.

  6. Electron-microscopic examination of the transition zone of aluminum-tantalum bimetallic joints (explosion welding)

    Science.gov (United States)

    Volkova, A. Yu.; Greenberg, B. A.; Ivanov, M. A.; Elkina, O. A.; Inozemtsev, A. V.; Plotnikov, A. V.; Patselov, A. M.; Kozhevnikov, V. E.

    2014-04-01

    A study of the structure of an aluminum-tantalum joint and a comparison of this structure with the structures of iron-silver and copper-tantalum joints have revealed the following processes of the interpenetration of the materials that occur during explosion welding: the formation of protrusions, the injection of particles of one material into the other, and the formation of zones of local melting. Regardless of the mutual solubility of the metals being welded, two types of fragmentation occur, i.e., (1) a granulating fragmentation (GF), which includes the formation, explosion-governed (EG) dispersion, and partial consolidation of particles, and (2) the fragmentation that is usually observed during severe plastic deformation. It is important that this traditional fragmentation is not accompanied by the formation and EG dispersion of particles. This feature allows one to easily distinguish these types of fragmentation (traditional and GF fragmentation).

  7. Thermal Management in Friction-Stir Welding of Precipitation-Hardened Aluminum Alloys

    Science.gov (United States)

    Upadhyay, Piyush; Reynolds, Anthony P.

    2015-05-01

    Process design and implementation in friction-stir welding (FSW) is mostly dependent on empirical information. Basic science of FSW and processing can only be complete when fundamental interrelationships between the process control parameters and response variables and the resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters such as tool rotation, translation rates, and forge axis force have complicated and interactive relationships to process-response variables such as peak temperature and time at temperature. Of primary influence on the other process-response parameters are temperature and its gradient in the deformation and heat-affected zones. Through a review of pertinent works in the literature and results from boundary condition experiments performed in precipitation-hardening aluminum alloys, this article partially elucidates the nature and effects of temperature transients caused by variation of thermal boundaries in FSW.

  8. Friction stir spot welding of 2024-T3 aluminum alloy with SiC nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Paidar, Moslem; Sarab, Mahsa Laali [Islamic Azad University, Tehran (Iran, Islamic Republic of)

    2016-01-15

    In this study, the Friction stir spot welding (FSSW) of 2024-T3 aluminum alloy with 1.6 mm thickness was investigated. The effects of the silicon carbide (SiC) nanoparticles on the metallurgical and mechanical properties were discussed. The effects of particles on tension shear and wear tests were also investigated. The process was conducted at a constant rotational speed of 1000 rpm. Results showed that adding SiC nanoparticles to the weld during FSSW had a major effect on the mechanical properties. In fact, the addition of nanoparticles as barriers prevented grain growth in the Stir zone (SZ). The data obtained in the tensile-shear and wear tests showed that tensile-shear load and wear resistance increased with the addition of SiC nanoparticles, which was attributed to the fine grain size produced in the SZ.

  9. Correlation between microstructural features and tensile strength for friction welded joints of AA-7005 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Seyyed Mostafa Tahsini; Ayyub Halvaee; Hamed Khosravi

    2016-01-01

    Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure (1.0, 1.5 and 2.0 MPa) and friction time (10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy (SEM) equipped with energy dispersive spectrum (EDS), and optical microscopy (OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.

  10. Friction Stir Welding of SiC/Aluminum Metal Matrix Composites

    Science.gov (United States)

    Lee, Jonathan A.

    1999-01-01

    Friction Stir Welding (FSW) is a new solid state process for joining metals by plasticizing and consolidating materials around the bond line using thermal energy producing from frictional forces. A feasibility study for FSW of Metal Matrix Composites (MMC) was investigated using aluminum 6092 alloy reinforced with 17% SiC particulates. FSW process consists of a special rotating pin tool that is positioned to plunge into the MMC surface at the bond line. As the tool rotates and move forward along the bond line, the material at the bond line is heated up and forced to flow around the rotating tip to consolidate on the tip's backside to form a solid state joint. FSW has the potential for producing sound welds with MMC because the processing temperature occurs well below the melting point of the metal matrix; thereby eliminating the reinforcement-to-matrix solidification defects, reducing the undesirable chemical reactions and porosity problems.

  11. Friction Stir Welding of 7075-T651 Aluminum Plates and Its Fatigue Crack Growth Property

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Chi Ok; Sohn, Hye Jeong; Kim, Seon Jin [Pukyong National University, Busan (Korea, Republic of)

    2011-10-15

    Friction stir welding (FSW) method has extensively been used in manufacturing methods because of the several advantages over conventional welding methods, such as better mechanical properties, reduced occurrence of joining defects, high material saving, and low production time, etc. The aim of this paper is to review the optimal FSW conditions using the previous experimental results and is to investigate the fatigue crack growth rate in three different zones, WM, HAZ and BM for FSWed Al7075-T651 aluminum plates. As far as our experiments are concerned, the optimal conditions are obtained as rotation speed, 800rpm and travelling speed, 0.5mm/sec. The fatigue crack growth rate showed strong dependency on three different zones WM, HAZ and BM, and crack driving force.

  12. FEM Simulation of Dissimilar Aluminum Titanium Fiber Laser Welding Using 2D and 3D Gaussian Heat Sources

    Directory of Open Access Journals (Sweden)

    Sonia D’Ostuni

    2017-08-01

    Full Text Available For a dissimilar laser weld, the model of the heat source is a paramount boundary condition for the prediction of the thermal phenomena, which occur during the welding cycle. In this paper, both two-dimensional (2D and three-dimensional (3D Gaussian heat sources were studied for the thermal analysis of the fiber laser welding of titanium and aluminum dissimilar butt joint. The models were calibrated comparing the fusion zone of the experiment with that of the numerical model. The actual temperature during the welding cycle was registered by a thermocouple and used for validation of the numerical model. When it came to calculate the fusion zone dimensions in the transversal section, the 2D heat source showed more accurate results. The 3D heat source provided better results for the simulated weld pool and cooling rate.

  13. Finite volume modeling of laser assisted friction stir welding of 2017A-T451 aluminum alloy for enhanced sustainability of welded joints

    Science.gov (United States)

    Mimouni, Oussama; Badji, Riad; Hadji, Mohamed; Kouadri-Henni, Afia

    2016-10-01

    This study focuses on a new welding modification friction stir welding, using a preheating during the welding phase. This method utilizes laser energy to pre-heat the workpiece to a localized area at the front of the FSW tool, thereby reducing the temperature gradient over a localized area in advance of the tool. The amount of heat generated during welding determines the quality of the weld. Therefore the understanding of the temperature distribution is required to determine the optimal method of welding parameters. In this study, a two-dimensional model of an aluminum alloy plate coupled to a circular laser source is developed, using FLUENT software that is based on the finite volume method, also the geometry of the pin of the FSW tool was modified in several configurations to highlight the effect of the geometry of the tool on the temperature distribution in the welded plate. The model developed can be used to better understand the process, predict process performance and to determine the optimal parameters of the process.

  14. Addressing the Limit of Detectability of Residual Oxide Discontinuities in Friction Stir Butt Welds of Aluminum using Phased Array Ultrasound

    Science.gov (United States)

    Johnston, P. H.

    2008-01-01

    This activity seeks to estimate a theoretical upper bound of detectability for a layer of oxide embedded in a friction stir weld in aluminum. The oxide is theoretically modeled as an ideal planar layer of aluminum oxide, oriented normal to an interrogating ultrasound beam. Experimentally-measured grain scattering level is used to represent the practical noise floor. Echoes from naturally-occurring oxides will necessarily fall below this theoretical limit, and must be above the measurement noise to be potentially detectable.

  15. Explosive scarf welding of aluminum to copper plates and their interface properties

    Energy Technology Data Exchange (ETDEWEB)

    Ashani, J.Z.; Bagheri, S.M. [Mechanical Engineering Department, K. N. Toosi University of Technology, Tehran (Iran)

    2009-09-15

    Explosive welding was used to produce scarf joint between aluminum and copper plates. This process is known as explosive scarf welding (ESW). In a scarf joint, the final bond interface is oblique. In this study, chamfered end of aluminum and copper plates were joined explosively and named scarf joint, employing changes in chamfered angle at different stand-off distance and explosive loading. The geometry of scarf joint enables consideration of both flyer and base plate thickness and explosive loading and the effects on mechanical properties of interface such as bond shear strength and micro-hardness can be investigated. Mathematical models developed on the interface properties of scarf joint to make relationship between the bond shear strength and explosive loading ratio. To check the adequacy of developed models, mechanical properties of interface, such as bond shear strength was predicted and compared with actual values in explosive cladding process. The results show reasonable agreement with theoretical predictions. Consequently, mathematical model which is based on scarf joints, can predict bond shear strength of cladding metals under desired explosive loading and flyer plate thickness. (Abstract Copyright [2009], Wiley Periodicals, Inc.) [German] Sprengschweissen von Aluminium - Kupferplatten und ihre Grenzflaecheneigenschaften. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  16. Analysis of picosecond pulsed laser melted graphite

    Energy Technology Data Exchange (ETDEWEB)

    Steinbeck, J.; Braunstein, G.; Speck, J.; Dresselhaus, M.S.; Huang, C.Y.; Malvezzi, A.M.; Bloembergen, N.

    1986-01-01

    A Raman microprobe and high resolution TEM have been used to analyze the resolidified region of liquid carbon generated by picosecond pulse laser radiation. From the relative intensities of the zone center Raman-allowed mode for graphite at 1582 cm/sup -1/ and the disorder-induced mode at 1360 cm/sup -1/, the average graphite crystallite size in the resolidified region is determined as a function of position. By comparison with Rutherford backscattering spectra and Raman spectra from nonosecond pulsed laser melting experiments, the disorder depth for picosecond pulsed laser melted graphite is determined as a function of irradiating energy density. Comparisons of TEM micrographs for nanosecond and picosecond pulsed laser melting experiments show that the structure of the laser disordered regions in graphite are similar and exhibit similar behavior with increasing laser pulse fluence.

  17. Analysis of Picosecond Pulsed Laser Melted Graphite

    Science.gov (United States)

    Steinbeck, J.; Braunstein, G.; Speck, J.; Dresselhaus, M. S.; Huang, C. Y.; Malvezzi, A. M.; Bloembergen, N.

    1986-12-01

    A Raman microprobe and high resolution TEM have been used to analyze the resolidified region of liquid carbon generated by picosecond pulse laser radiation. From the relative intensities of the zone center Raman-allowed mode for graphite at 1582 cm{sup -1} and the disorder-induced mode at 1360 cm{sup -1}, the average graphite crystallite size in the resolidified region is determined as a function of position. By comparison with Rutherford backscattering spectra and Raman spectra from nanosecond pulsed laser melting experiments, the disorder depth for picosecond pulsed laser melted graphite is determined as a function of irradiating energy density. Comparisons of TEM micrographs for nanosecond and picosecond pulsed laser melting experiments show that the structure of the laser disordered regions in graphite are similar and exhibit similar behavior with increasing laser pulse fluence.

  18. An integrated multiphysics model for friction stir welding of 6061 Aluminum alloy

    Directory of Open Access Journals (Sweden)

    M Nourani

    2016-09-01

    Full Text Available This article presents a new, combined ‘integrated’- ‘multiphysics’ model of friction stir welding (FSW where a set of governing equations from non-Newtonian incompressible fluid dynamics, conductive and convective heat transfer, and plain stress solid mechanics have been coupled for calculating the process variables and material behaviour both during and after welding. More specifically, regarding the multiphysics feature, the model is capable of simultaneously predicting the local distribution, location and magnitude of maximum temperature, strain, and strain rate fields around the tool pin during the process; while for the integrated (post-analysis part, the above predictions have been used to study the microstructure and residual stress field of welded parts within the same developed code. A slip/stick condition between the tool and workpiece, friction and deformation heat source, convection and conduction heat transfer in the workpiece, a solid mechanics-based viscosity definition, and the Zener-Hollomon- based rigid-viscoplastic material properties with solidus cut-off temperature and empirical softening regime have been employed. In order to validate all the predicted variables collectively, the model has been compared to a series of published case studies on individual/limited set of variables, as well as in-house experiments on FSW of aluminum 6061.

  19. Influence of tube spinning on formability of friction stir welded aluminum alloy tubes for hydroforming application

    Energy Technology Data Exchange (ETDEWEB)

    Wang, X.S. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Hu, Z.L., E-mail: zhilihuhit@163.com [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China); State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology (China); Yuan, S.J. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Hua, L. [Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China)

    2014-06-01

    Due to economic and ecological reasons, the application of tailor-welded blanks of aluminum alloy has gained more and more attention in manufacturing lightweight structures for automotives and aircrafts. In the study, the research was aimed to highlight the influence of spinning on the formability of FSW tubes. The microstructural characteristics of the FSW tubes during spinning were studied by electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM). The formability of the FSW tubes with different spinning reduction was assessed by hydraulic bulge test. It is found that the spinning process shows a grain refinement of the tube. The grains of the FSW tube decrease with increasing thickness reduction, and the effect of grain refinement is more obvious for the BM compared to that of the weld. The difference of grain size and precipitates between the weld and BM leads to an asymmetric W-type microhardness distribution after spinning. The higher thickness reduction of the tube, the more uniform distribution of grains and precipitates it shows, and consequently results in more significant increase of strength. As compared with the result of tensile test, the tube after spinning shows better formability when the stress state changes from uniaxial to biaxial stress state.

  20. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  1. Picosecond Pulse Laser Microstructuring of silicon

    Institute of Scientific and Technical Information of China (English)

    赵明; 尹钢; 朱京涛; 赵利

    2003-01-01

    We report the experimental results of picosecond pulse laser microstructuring (pulse duration 35ps, wavelength 1.06μm, repetition rate 10Hz) of silicon using the direct focusing technique. Arrays of sharp conical spikes located below the initial surface have been formed by cumulative picosecond pulsed laser irradiation of silicon in SF6. Irradiation of silicon surface in air, N2, or vacuum creates ripple-like patterns, but does not create the sharp conical spikes.

  2. Fabrication of Aluminum Foam-Filled Thin-Wall Steel Tube by Friction Welding and Its Compression Properties

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2014-09-01

    Full Text Available Aluminum foam has received considerable attention in various fields and is expected to be used as an engineering material owing to its high energy absorption properties and light weight. To improve the mechanical properties of aluminum foam, combining it with dense tubes, such as aluminum foam-filled tubes, was considered necessary. In this study, an aluminum foam-filled steel tube, which consisted of ADC12 aluminum foam and a thin-wall steel tube, was successfully fabricated by friction welding. It was shown that a diffusion bonding layer with a thickness of approximately 10 μm was formed, indicating that strong bonding between the aluminum foam and the steel tube was realized. By the X-ray computed tomography observation of pore structures, the fabrication of an aluminum foam-filled tube with almost uniform pore structures over the entire specimen was confirmed. In addition, it was confirmed that the aluminum foam-filled steel tube exhibited mechanical properties superior to those of the ADC12 aluminum foam and steel tube. This is considered to be attributed to the combination of the aluminum foam and steel tube, which particularly prevents the brittle fracture and collapse of the ADC12 foam by the steel tube, along with the strong metal bonding between the aluminum foam and the steel tube.

  3. Aluminum alloy weldability. Identification of weld solidification cracking mechanisms through novel experimental technique and model development

    Energy Technology Data Exchange (ETDEWEB)

    Coniglio, Nicolas

    2008-07-01

    The objective of the present thesis is to make advancements in understanding solidification crack formation in aluminum welds, by investigating in particular the aluminum 6060/4043 system. Alloy 6060 is typical of a family of Al-Mg-Si extrusion alloys, which are considered weldable only when using an appropriate filler alloy such as 4043 (Al-5Si). The effect of 4043 filler dilution (i.e. weld metal silicon content) on cracking sensitivity and solidification path of Alloy 6060 welds are investigated. Afterwards, cracking models are developed to propose mechanisms for solidification crack initiation and growth. Cracking Sensitivity. Building upon the concept that silicon improves weldability and that weldability can be defined by a critical strain rate, strain rate-composition combinations required for solidification crack formation in the Al- 6060/4043 system were determined using the newly developed Controlled Tensile Weldability (CTW) test utilizing local strain extensometer measurements. Results, presented in a critical strain rate - dilution map, show a crack - no crack boundary which reveals that higher local strain rates require higher 4043 filler dilution to avoid solidification cracking when arc welding Alloy 6060. Using the established crack - no crack boundary as a line of reference, additional parameters were examined and their influence on cracking characterized. These parameter influences have included studies of weld travel speed, weld pool contaminants (Fe, O, and H), and grain refiner additions (TiAl{sub 3} + Boron). Each parameter has been independently varied and its effect on cracking susceptibility quantified in terms of strain rate - composition combinations. Solidification Path. Solidification path of the Al-6060/4043 system was characterized using thermal analysis and phase identification. Increasing 4043 filler dilution from 0 to 16% in Alloy 6060 arc welds resulted in little effect on thermal arrests and microstructure, no effect on

  4. Role of the micro/macro structure of welds in crack nucleation and propagation in aerospace aluminum-lithium alloy

    Science.gov (United States)

    Talia, George E.

    1996-01-01

    Al-Li alloys offer the benefits of increased strength, elastic modulus and lower densities as compared to conventional aluminum alloys. Martin Marietta Laboratories has developed an Al-Li alloy designated 2195 which is designated for use in the cryogenic tanks of the space shuttle. The Variable Polarity Plasma Arc (VPPA) welding process is currently being used to produce these welds [1]. VPPA welding utilizes high temperature ionized gas (plasma) to transfer heat to the workpiece. An inert gas, such as Helium, is used to shield the active welding zone to prevent contamination of the molten base metal with surrounding reactive atmospheric gases. [1] In the Space Shuttle application, two passes of the arc are used to complete a butt-type weld. The pressure of the plasma stream is increased during the first pass to force the arc entirely through the material, a practice commonly referred to as keyholing. Molten metal forms on either side of the arc and surface tension draws this liquid together as the arc passes. 2319 Al alloy filler material may also be fed into the weld zone during this pass. During the second pass, the plasma stream pressure is reduced such that only partial penetration of the base material is obtained. Al 2319 filler material is added during this pass to yield a uniform, fully filled welded joint. This additional pass also acts to alter the grain structure of the weld zone to yield a higher strength joint.

  5. Effects of post-weld heat treatment on dissimilar metal joint between aluminum alloy and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Dong Honggang, E-mail: donghg@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Liao Chuanqing; Yang Liqun [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Dong Chuang [Key Lab of Materials Modification, Dalian University of Technology, Ministry of Education, Dalian 116085 (China)

    2012-07-30

    Highlights: Black-Right-Pointing-Pointer Al alloy was joined to stainless steel with Zn-15Al flux-cored filler wire. Black-Right-Pointing-Pointer Effects of post-weld heat treatment on joint performance were investigated. Black-Right-Pointing-Pointer The distribution of Zn-rich phases in the weld changed with PWHT conditions. Black-Right-Pointing-Pointer Fine Zn-rich phases uniformly distributed in the weld enhanced the joint strength. Black-Right-Pointing-Pointer Fractured surfaces of the specimens after tensile testing were examined. - Abstract: Lap joining of 5A02 aluminum alloy to 304 stainless steel sheets was conducted by gas tungsten arc welding with Zn-15%Al flux-cored filler wire, and the effects of the temperature and duration time during post-weld heat treatment on the microstructure and mechanical properties of the resultant joints were investigated. The experimental results show that the concentration and size of the Zn-rich phases in the weld, especially along the weld/steel interface, changed with different temperature and duration time, and consequently affected the joint strength. The fine Zn-rich phases uniformly distributed in the weld could enhance the joint strength; however, the coarse Zn-rich phases along the interfacial layer would degrade the bonding strength of the interfacial layer. The fractured surfaces of the specimens after tensile testing were also examined.

  6. Effect of adding powder on joint properties of laser penetration welding for dual phase steel and aluminum alloy

    Science.gov (United States)

    Zhou, D. W.; Liu, J. S.; Lu, Y. Z.; Xu, S. H.

    2017-09-01

    The experiments of laser penetration welding for dual phase steel and aluminum alloy were carried out, and the effect of adding Mn or Si powder on mechanical properties and microstructure of the weld was investigated. Some defects, such as spatter, inclusion, cracks and softening in heat affected zone (HAZ), can be avoided in welding joints, and the increased penetration depth is obtained by adding Mn or Si powder. The average tensile-shear strength of Si-added joint is 3.84% higher than that of Mn-added joint, and the strength of both joints exceeds that of no-added joint. In the case of adding Mn powder, small amount of liquid Al is mixed into steel molten pool, and the Al content increases in both sides of the weld, which leads to the increased weld width in aluminum molten pool. Thus, transverse area increases in jointing steel to aluminum, which is significant for the improved tensile-shear strength of joints. As far as adding Si powder is concerned, it is not the case, the enhancement of the joint properties benefits from improvement of metallurgical reaction.

  7. Microstructure characteristics and mechanical property of aluminum alloy/stainless steel lap joints fabricated by MIG welding-brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Hongtao, E-mail: hitzht@yahoo.com.cn [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu Jiakun [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2011-07-25

    Highlights: {yields} Wrought aluminum and stainless steel was joined with welding-brazing process. {yields} Effect of different layers on spreadability of molten filler metal was examined. {yields} Mechanical property of the joints with different heat inputs was investigated. {yields} Microstructure of the joints were also studied by OM, SEM and TEM. {yields} Phase composition was ascertained by diffraction spot and XRD analysis. - Abstract: Lap joints of aluminum alloy 2B50 and stainless steel 1Cr18Ni9Ti were welded by MIG welding-brazing method with 4043 Al-Si filler metal. The effect of aluminizing coating and galvanized zinc coating on fusion metal spreadability were studied. The aluminized coating had limited effect to promote weld surface appearance and obvious micro-cracks were found between the compound layer and the steel side. The fracture in tensile tests occurred at the interfacial layer of the weld with a low tensile strength about 60 MPa. Joints between aluminum alloy and galvanized steel had good surface appearances and the intermetallic compound in fusion zone region close to joint interface was Al{sub 4.5}FeSi. The thickness of the intermetallic compound layer varied from about 5 {mu}m to 15 {mu}m depending on the heat input and the highest tensile strength of lap joint could reached 193.6 MPa when the heat input is 0.846 KJ/cm.

  8. The effect of postprocessing on tensile property and microstructure evolution of friction stir welding aluminum alloy joint

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Z.L., E-mail: zhilihuhit@163.com [Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology (China); Wang, X.S. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Pang, Q. [School of Mechanical and Electrical Engineering, Wuhan Donghu University, Wuhan 430070 (China); Huang, F.; Qin, X.P.; Hua, L. [Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China)

    2015-01-15

    Friction stir welding is an efficient manufacturing method for joining aluminum alloy and can dramatically reduce grain size conferring excellent plastic deformation properties. Consequently, friction stir welding is used to manufacture tailor welded blanks to optimize weight or performance in the final component. In the study, the microstructural evolution and mechanical properties of friction stir welding joint during plastic forming and subsequent heat treatment were investigated. The microstructural characteristics of the friction stir welding joints were studied by Electron Backscattered Diffraction and Transmission Electron Microscopy. The mechanical properties were evaluated by tensile and microhardness tests. It is found that the tensile and yield strengths of friction stir welding joints are significantly improved after severe plastic deformation due to the grain refinement. Following heat treatment, the strength of the friction stir welding joints significantly decrease due to the obvious abnormal grain growth. Careful attention must be given to the processing route of any friction stir welding joint intended for plastic forming, especially the annealing between forming passes. Severe plastic deforming of the friction stir welding joint leads to a high level of stored energy/dislocation density, which causes the abnormal grain growth during subsequent heat treatment, and consequently reduce the mechanical properties of the friction stir welding joint. - Highlights: • Great changes are observed in the microstructure of FSW joint after postprocessing. • Postprocessing shows great effect on the microstructure stability of FSW joint. • The weld shows more significant decrease in strength than the BM due to the AGG. • Attention must be given to the processing route of FSW joint for plastic forming.

  9. Design for low-cost gas metal arc weld-based aluminum 3-D printing

    Science.gov (United States)

    Haselhuhn, Amberlee S.

    Additive manufacturing, commonly known as 3-D printing, has the potential to change the state of manufacturing across the globe. Parts are made, or printed, layer by layer using only the materials required to form the part, resulting in much less waste than traditional manufacturing methods. Additive manufacturing has been implemented in a wide variety of industries including aerospace, medical, consumer products, and fashion, using metals, ceramics, polymers, composites, and even organic tissues. However, traditional 3-D printing technologies, particularly those used to print metals, can be prohibitively expensive for small enterprises and the average consumer. A low-cost open-source metal 3-D printer has been developed based upon gas metal arc weld (GMAW) technology. Using this technology, substrate release mechanisms have been developed, allowing the user to remove a printed metal part from a metal substrate by hand. The mechanical and microstructural properties of commercially available weld alloys were characterized and used to guide alloy development in 4000 series aluminum-silicon alloys. Wedge casting experiments were performed to screen magnesium, strontium, and titanium boride alloying additions in hypoeutectic aluminum-silicon alloys for their properties and the ease with which they could be printed. Finally, the top performing alloys, which were approximately 11.6% Si modified with strontium and titanium boride were cast, extruded, and drawn into wire. These wires were printed and the mechanical and microstructural properties were compared with those of commercially available alloys. This work resulted in an easier-to-print aluminum-silicon-strontium alloy that exhibited lower porosity, equivalent yield and tensile strengths, yet nearly twice the ductility compared to commercial alloys.

  10. Influence of pin structure on microstructure and mechanical properties of friction stir welded AA 6063 (AlMgSi 0.5) aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sayer, S.; Ceyhun, V. [Ege Univ., Izmir (Turkey)

    2008-07-01

    In this study, AA 6063 (AlMgSi0.5) Aluminum alloy plates were welded by a solid state welding procedure, friction stir welding (FSW). The influence of pin structure on the microstructure of the weld region and the mechanical properties of the joints were studied. It has been seen that the helical structure on pinscrew has an effective role on the formation of a zigzag line in the weld region. While rather long and uninterrupted zigzag lines in the weld region are obtained when right helical pinscrew is used, left helical pinscrew gave rise to shorter zigzag lines. While the zigzag line has no effect on the mechanical properties of the as-welded joint, heat treatment after the welding (PWHT) procedure seriously affects the strength of the joint due to the zigzag line formed in the weld region. The mechanical strength decreases with right helical pinscrew in PWHT, whereas, left helical pinscrew causes an increase in mechanical strength. (orig.)

  11. Optimization of process parameters of aluminum alloy AA 2014-T6 friction stir welds by response surface methodology

    Directory of Open Access Journals (Sweden)

    Ramanjaneyulu Kadaganchi

    2015-09-01

    Full Text Available The heat treatable aluminum–copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-to-weight ratio and good ductility. Friction stir welding (FSW process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum alloy, viz yield strength, tensile strength and ductility. The most influential process parameters considered are spindle speed, welding speed, tilt angle and tool pin profile. A four-factor, five-level central composite design was used and a response surface methodology (RSM was employed to develop the regression models to predict the responses. The mechanical properties, such as yield strength (YS, ultimate tensile strength (UTS and percentage elongation (%El, are considered as responses. Method of analysis of variance was used to determine the important process parameters that affect the responses. Validation trials were carried out to validate these results. These results indicate that the friction stir welds of AA 2014-T6 aluminum alloy welded with hexagonal tool pin profile have the highest tensile strength and elongation, whereas the joints fabricated with conical tool pin profile have the lowest tensile strength and elongation.

  12. Friction Stir Welding in Wrought and Cast Aluminum Alloys: Weld Quality Evaluation and Effects of Processing Parameters on Microstructure and Mechanical Properties

    Science.gov (United States)

    Pan, Yi; Lados, Diana A.

    2017-01-01

    Friction stir welding (FSW) is a solid-state process widely used for joining similar and dissimilar materials for critical applications in the transportation sector. Understanding the effects of the process on microstructure and mechanical properties is critical in design for structural integrity. In this study, four aluminum alloy systems (wrought 6061-T651 and cast A356, 319, and A390) were processed in both as-fabricated and pre-weld heat-treated (T6) conditions using various processing parameters. The effects of processing and heat treatment on the resulting microstructures, macro-/micro-hardness, and tensile properties were systematically investigated and mechanistically correlated to changes in grain size, characteristic phases, and strengthening precipitates. Tensile tests were performed at room temperature both along and across the welding zones. A new method able to evaluate weld quality (using a weld quality index) was developed based on the stress concentration calculated under tensile loading. Optimum processing parameter domains that provide both defect-free welds and good mechanical properties were determined for each alloy and associated with the thermal history of the process. These results were further related to characteristic microstructural features, which can be used for component design and materials/process optimization.

  13. Friction Stir Welding in Wrought and Cast Aluminum Alloys: Weld Quality Evaluation and Effects of Processing Parameters on Microstructure and Mechanical Properties

    Science.gov (United States)

    Pan, Yi; Lados, Diana A.

    2017-04-01

    Friction stir welding (FSW) is a solid-state process widely used for joining similar and dissimilar materials for critical applications in the transportation sector. Understanding the effects of the process on microstructure and mechanical properties is critical in design for structural integrity. In this study, four aluminum alloy systems (wrought 6061-T651 and cast A356, 319, and A390) were processed in both as-fabricated and pre-weld heat-treated (T6) conditions using various processing parameters. The effects of processing and heat treatment on the resulting microstructures, macro-/micro-hardness, and tensile properties were systematically investigated and mechanistically correlated to changes in grain size, characteristic phases, and strengthening precipitates. Tensile tests were performed at room temperature both along and across the welding zones. A new method able to evaluate weld quality (using a weld quality index) was developed based on the stress concentration calculated under tensile loading. Optimum processing parameter domains that provide both defect-free welds and good mechanical properties were determined for each alloy and associated with the thermal history of the process. These results were further related to characteristic microstructural features, which can be used for component design and materials/process optimization.

  14. Influences of post weld heat treatment on tensile strength and microstructure characteristics of friction stir welded butt joints of AA2014-T6 aluminum alloy

    Science.gov (United States)

    Rajendran, C.; Srinivasan, K.; Balasubramanian, V.; Balaji, H.; Selvaraj, P.

    2016-08-01

    Friction stir welded (FSWed) joints of aluminum alloys exhibited a hardness drop in both the advancing side (AS) and retreating side (RS) of the thermo-mechanically affected zone (TMAZ) due to the thermal cycle involved in the FSW process. In this investigation, an attempt has been made to overcome this problem by post weld heat treatment (PWHT) methods. FSW butt (FSWB) joints of Al-Cu (AA2014-T6) alloy were PWHT by two methods such as simple artificial aging (AA) and solution treatment followed by artificial aging (STA). Of these two treatments, STA was found to be more beneficial than the simple aging treatment to improve the tensile properties of the FSW joints of AA2014 aluminum alloy.

  15. Characteristics of Dissimilar FSW Welds of Aluminum Alloys 2017A and 7075 on the Basis of Multiple Layer Research

    Science.gov (United States)

    Mroczka, Krzysztof; Wójcicka, Anna; Pietras, Adam

    2013-09-01

    This work is concerned with the structure of the FSW joint of 2017A/7075 aluminum alloys, which was analyzed on the basis of a number of longitudinal and cross-sectional sections. Various ways and degrees of alloy stirring were identified, depending on the distance from the face of the weld. Furthermore, considerable variation in the length of the weld microstructures was demonstrated, reflecting the variability of the welding process. Studies of mechanical properties are also presented—the distributions of hardness on individual layers. A significant effect of plastic deformation on the hardness of the alloy 7075, which strengthened in deformed areas and shows weakness in the heat-affected zone, was noticed. The influence of the weld structure on the fracture of the sample, which was broken in the static tensile test, was analyzed applying scanning electron microscopy. The presence of non-deformed areas was revealed within the ductile fracture of the sample.

  16. The Effects of Laser Peening and Shot Peening on Mechanical Properties in Friction Stir Welded 7075-T7351 Aluminum

    Science.gov (United States)

    Hatamleh, Omar

    2006-01-01

    Peening techniques like laser peening and shot peening were used to modify the surface of friction stir welded 7075-T7351 Aluminum Alloy specimens. The tensile coupons were machined such as the loading was applied in a direction perpendicular to the weld direction. The peening effects on the global and local mechanical properties through the different regions of the weld were characterized and assessed. The surface hardness levels resulting from various peening techniques were also investigated for both sides of the welds. Shot peening resulted in an increase to surface hardness levels, but no improvement was noticed on the mechanical properties. In contrast, mechanical properties were improved by laser peening when compared to the unpeened material.

  17. Effect of external applied steady magnetic field on the morphology of laser welding joint of 4-mm 2024 aluminum alloy

    Science.gov (United States)

    Zhan, Xiaohong; Zhou, Junjie; Sun, Weihua; Chen, Jicheng; Wei, Yanhong

    2017-01-01

    Additional external steady magnetic fields were applied to investigate the influence of a steady magnetic field aligned perpendicular to the welding direction during laser beam welding of 2024 aluminum alloy. The flow pattern in the molten pool and the weld seam geometry were significantly changed by the induced Lorentz force distribution in the liquid metal. It revealed that the application of a steady magnetic field to laser beam welding was helpful to the suppression of the characteristic wineglass-shape and the depth-to-width ratio because of the Marangoni convection. The microstructures and component distributions at various laser power and magnetic field intensity were analyzed too. It was indicated that the suppression of the Marangoni convection by Lorentz force was beneficial to accumulation of component and grain coarsening near the fusion line.

  18. Modeling, simulation and control of pulsed DE-GMA welding process for joining of aluminum to steel

    Science.gov (United States)

    Zhang, Gang; Shi, Yu; Li, Jie; Huang, Jiankang; Fan, Ding

    2014-09-01

    Joining of aluminum to steel has attracted significant attention from the welding research community, automotive and rail transportation industries. Many current welding methods have been developed and applied, however, they can not precisely control the heat input to work-piece, they are high costs, low efficiency and consist lots of complex welding devices, and the generated intermetallic compound layer in weld bead interface is thicker. A novel pulsed double electrode gas metal arc welding(Pulsed DE-GMAW) method is developed. To achieve a stable welding process for joining of aluminum to steel, a mathematical model of coupled arc is established, and a new control scheme that uses the average feedback arc voltage of main loop to adjust the wire feed speed to control coupled arc length is proposed and developed. Then, the impulse control simulation of coupled arc length, wire feed speed and wire extension is conducted to demonstrate the mathematical model and predict the stability of welding process by changing the distance of contact tip to work-piece(CTWD). To prove the proposed PSO based PID control scheme's feasibility, the rapid prototyping experimental system is setup and the bead-on-plate control experiments are conducted to join aluminum to steel. The impulse control simulation shows that the established model can accurately represent the variation of coupled arc length, wire feed speed and the average main arc voltage when the welding process is disturbed, and the developed controller has a faster response and adjustment, only runs about 0.1 s. The captured electric signals show the main arc voltage gradually closes to the supposed arc voltage by adjusting the wire feed speed in 0.8 s. The obtained typical current waveform demonstrates that the main current can be reduced by controlling the bypass current under maintaining a relative large total current. The control experiment proves the accuracy of proposed model and feasibility of new control scheme

  19. Modeling, Simulation and Control of Pulsed DE-GMA Welding Process for Joining of Aluminum to Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Gang; SHI Yu; LI Jie; HUANG Jiankang; FAN Ding

    2014-01-01

    Joining of aluminum to steel has attracted significant attention from the welding research community, automotive and rail transportation industries. Many current welding methods have been developed and applied, however, they can not precisely control the heat input to work-piece, they are high costs, low efficiency and consist lots of complex welding devices, and the generated intermetallic compound layer in weld bead interface is thicker. A novel pulsed double electrode gas metal arc welding(Pulsed DE-GMAW) method is developed. To achieve a stable welding process for joining of aluminum to steel, a mathematical model of coupled arc is established, and a new control scheme that uses the average feedback arc voltage of main loop to adjust the wire feed speed to control coupled arc length is proposed and developed. Then, the impulse control simulation of coupled arc length, wire feed speed and wire extension is conducted to demonstrate the mathematical model and predict the stability of welding process by changing the distance of contact tip to work-piece(CTWD). To prove the proposed PSO based PID control scheme’s feasibility, the rapid prototyping experimental system is setup and the bead-on-plate control experiments are conducted to join aluminum to steel. The impulse control simulation shows that the established model can accurately represent the variation of coupled arc length, wire feed speed and the average main arc voltage when the welding process is disturbed, and the developed controller has a faster response and adjustment, only runs about 0.1 s. The captured electric signals show the main arc voltage gradually closes to the supposed arc voltage by adjusting the wire feed speed in 0.8 s. The obtained typical current waveform demonstrates that the main current can be reduced by controlling the bypass current under maintaining a relative large total current. The control experiment proves the accuracy of proposed model and feasibility of new control scheme

  20. Microstructure and Phase Constitution Near the Interface of Explosively Welded Aluminum/Copper Plates

    Science.gov (United States)

    Paul, Henryk; Lityńska-Dobrzyńska, Lidia; Prażmowski, Mariusz

    2013-08-01

    The microstructure changes and the phase constitution within the layers close to the bonding interface strongly influence the properties of bimetallic strips. In this work, the layers near the interface of explosively welded aluminum and copper plates were investigated by means of microscopic observations, mostly with the use of transmission electron microscopy (TEM) equipped with energy dispersive spectrometry (EDX). The study was focused on the identification of the intermetallic phases, the possible interdiffusion between the copper and the aluminum, and the changes in the dislocation structure of the parent plates. In macro-/mesoscale, the interfaces were outlined by a characteristic sharp transition indicating that there was no mechanical mixing between the welded metals in the solid state. In micro-/nanoscale, the layers adhering to the interface show typical deformed microstructure features, i.e., structure refinement, elongated dislocation cells, slip bands, and microtwins (in copper plate). The internal microstructure of the intermetallic inclusion is composed mostly of dendrites. The electron diffractions and TEM/EDX chemical composition measurements revealed three crystalline equilibrium phases of the γ-Al4Cu9, η-AlCu, and Θ-Al2Cu type (the last one was dominant). However, most of the observed phases of the general Cu m Al n type (also crystalline) do not appear in the equilibrium Al-Cu phase diagram. Inside the intermetallic inclusions, no significant regularity in the phase distribution with respect to the parent sheets was observed. Therefore, it was concluded that the processes occurring in the melt determined their local chemical composition.

  1. Short pulse laser systems for biomedical applications

    CERN Document Server

    Mitra, Kunal

    2017-01-01

    This book presents practical information on the clinical applications of short pulse laser systems and the techniques for optimizing these applications in a manner that will be relevant to a broad audience, including engineering and medical students as well as researchers, clinicians, and technicians. Short pulse laser systems are useful for both subsurface tissue imaging and laser induced thermal therapy (LITT), which hold great promise in cancer diagnostics and treatment. Such laser systems may be used alone or in combination with optically active nanoparticles specifically administered to the tissues of interest for enhanced contrast in imaging and precise heating during LITT. Mathematical and computational models of short pulse laser-tissue interactions that consider the transient radiative transport equation coupled with a bio-heat equation considering the initial transients of laser heating were developed to analyze the laser-tissue interaction during imaging and therapy. Experiments were first performe...

  2. Effect of strain hardening and strain softening on welding distortion and residual stress of A7N01-T4 aluminum alloy by simulation analysis

    Institute of Scientific and Technical Information of China (English)

    YAN De-jun; LIU Xue-song; LI Jun; YANG Jian-guo; FANG Hong-yuan

    2010-01-01

    The effect of strain hardening and strain softening behavior of flow stress changing with temperature on welding residual stress,plastic strain and welding distortion of A7N01-T4 aluminum alloy was studied by finite simulation method.The simulation results show that the weld seam undergoes strain hardening in the temperature range of 180-250℃,however,it exhibits strain softening at temperature above 250℃ during welding heating and cooling process.As a result,the strain hardening and strain softening effects counteract each other,introducing slightly influence on the welding residual stress,residual plastic strain and distortion.The welding longitudinal residual stress was determined by ultrasonic stress measurement method for the flat plates of A7N01-T4 aluminum alloy.The simulation results are well accordant with test ones.

  3. Process control based on double-side image sensing of keyhole puddle for the VPPA welding of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The double-side image sensing of the keyhole puddle in the variable polarity plasma arc welding of aluminum alloys has been investigated in this paper, to extract the characteristically geometrical size of the keyhole and to realize the feedback controlling for weld formation in the welding process. Some geometrical sizes of the visible keyhole in the front and back images such as the width, height, area, etc. can be used to monitor both the keyhole puddle and the weld formation in the welding process. Under the condition of the varied heat sink, varied gap and misalignment, the trend from normal welding to cutting can be reflected from the variations of geometrical sizes of the keyhole puddle respectively. The keyhole area, the keyhole height and the shape parameters of the keyhole puddle are the key parameters which reflect the trend from normal welding to cutting when meeting the condition of the varied heat sink, varied gap and misalignment respectively. The algorithm for the image processing of the keyhole puddle and the periphery extracting of the visible keyhole developed in the paper can be used to determine real-timely the geometrical sizes of the visible keyhole. Artificial neural network is applied to establish the model for predicting the geometrical sizes of the back keyhole puddle. The inputs of the model are the geometrical sizes of the front keyhole puddle and the weld parameters, the outputs of the model are the geometrical sizes of the back keyhole puddle. The model can be used to control the stability of keyhole and the weld formation.

  4. Numerical simulation about the effect of fixture on the welding stress and distortion of thin aluminum plate joints

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of welding jig on the welding stress and buckling distortion of thin aluminum plate joints was simulated by finite element method (FEM). The results show that the restraint distance and the heat conduction ability of the fixture do have essential effects on the residual stress and distortion. The residual compressive stress and distortion will be increasing with the increase of the restraint distance, while the residual compressive stress and distortion will be decreasing with the increase of the heat conduction ability of the fixture.

  5. The Behavior of Temperature Decreasing and Fraction Solid Increasing in Solid-Liquid Coexisting Zone in Solidification Process of Aluminum Alloy Weld Metal

    OpenAIRE

    Shozaburo, Ohta; Kimioku, Asai; Musashi Institute of Technology

    1993-01-01

    It is the ultimate purpose of this investigation to elucidate the fundamental phenomena in cooling and solidification process and to establish reasonably the methos of estimating hot cracking sensitivity and preventing aluminum alloy weld from hot cracking. In this raport, temperature measurement was carried out by CA thermocouple in cooling and solidification process on TIG arc spot welds of commercial aluminum alloys 2024 and 5083 and various analyses were performed. On the basis of the mea...

  6. Pulsed Laser Cladding of Ni Based Powder

    Science.gov (United States)

    Pascu, A.; Stanciu, E. M.; Croitoru, C.; Roata, I. C.; Tierean, M. H.

    2017-06-01

    The aim of this paper is to optimize the operational parameters and quality of one step Metco Inconel 718 atomized powder laser cladded tracks, deposited on AISI 316 stainless steel substrate by means of a 1064 nm high power pulsed laser, together with a Precitec cladding head manipulated by a CLOOS 7 axes robot. The optimization of parameters and cladding quality has been assessed through Taguchi interaction matrix and graphical output. The study demonstrates that very good cladded layers with low dilution and increased mechanical proprieties could be fabricated using low laser energy density by involving a pulsed laser.

  7. Multi-Track Friction Stir Lap Welding of 2024 Aluminum Alloy: Processing, Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Shengke Zou

    2016-12-01

    Full Text Available Friction stir lap welding (FSLW raises the possibility of fabricating high-performance aluminum components at low cost and high efficiency. In this study, we mainly applied FSLW to fabricate multi-track 2024 aluminum alloy without using tool tilt angle, which is important for obtaining defect-free joint but significantly increases equipment cost. Firstly, systematic single-track FSLW experiments were conducted to attain appropriate processing parameters, and we found that defect-free single-track could also be obtained by the application of two-pass processing at a rotation speed of 1000 rpm and a traverse speed of 300 mm/min. Then, multi-track FSLW experiments were conducted and full density multi-track samples were fabricated at an overlapping rate of 20%. Finally, the microstructure and mechanical properties of the full density multi-track samples were investigated. The results indicated that ultrafine equiaxed grains with the grain diameter about 9.4 μm could be obtained in FSLW samples due to the dynamic recrystallization during FSLW, which leads to a yield strength of 117.2 MPa (17.55% higher than the rolled 2024-O alloy substrate and an elongation rate of 31.05% (113.84% higher than the substrate.

  8. Microstructural Development during Welding of Silicon- and Aluminum-Based Transformation-Induced Plasticity Steels—Inclusion and Elemental Partitioning Analysis

    NARCIS (Netherlands)

    Amirthalingam, M.; Hermans, M.; Richardson, I.

    2009-01-01

    Microstructural development in gas tungsten arc (GTA) welded silicon- and aluminum-based transformation-induced plasticity (TRIP) steels was studied by optical and electron microscopy. The fusion zone (FZ) of both welds contained complex inclusions. Energy-dispersive spectroscopic (EDS) analysis on

  9. Comparative Study of the Mechanical Properties of (FS and MIG Welded Joint in (AA7020-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zainab Waheed

    2011-01-01

    Full Text Available A comprehensive practical study of typical mechanical properties of welded Aluminum alloy AA7020-T6 (Al-Mg-Zn, adopting friction stir welding (FSW technique and conventional metal inert gas (MIG technique, is well achieved in this work for real comparison purposes. The essences of present output findings were concentrated upon the FSW samples in respect to that MIG ones which can be summarized in the increase of the ultimate tensile strength for FSW was 340 MPa while it was 232 MPa for MIG welding, where it was for base metal 400 MPa. The minimum microhardness value for FSW was recorded at HAZ and it was 133 HV0.05 while it was 70 HV0.05 for MIG weld at the welding metal. The FSW produce 2470 N higher than MIG welding in the bending test and a decrease in the localized grain size for FSW in the stirred zone 12 µm and it was 37 µm for MIG while it was 32 µm for the base metal

  10. Characterization of a Friction Stir Weld in Aluminum Alloy 7055 Using Microhardness, Electrical Conductivity, and Differential Scanning Calorimetry (DSC)

    Science.gov (United States)

    Bush, Ralph; Kiyota, Michelle; Kiyota, Catherine

    2016-07-01

    Optical microscopy, microhardness, electrical conductivity, and differential scanning calorimetry (DSC) were used to characterize the microstructure, hardness, and precipitate structure as a function of position in a friction stir weld, naturally aged for 10 years, in aluminum alloy 7055. Results are shown for the as-welded/naturally aged condition and for a weld that was post-aged using a -T76 regimen. The grain structure and microhardness results reveal the expected central recrystallized region, a thermo-mechanical affected zone (TMAZ), and heat-affected zone (HAZ) with typical changes in microhardness. DSC scans for the as-welded/naturally aged condition indicate a precipitate structure similar to that of a naturally aged condition in the central recrystallized region. Maximum precipitate coarsening and overaging occurs near the TMAZ/HAZ boundary with reduced precipitate dissolution and coarsening as the distance from the weld increases. The post-weld aging resulted in the transformation of GP zones to more stable precipitates plus coarsening of the more stable η' and η precipitates. A combination of DSC testing and CALPHAD calculations allowed calculation of precipitate volume fraction in the HAZ. The precipitate volume fraction decreased monotonically from 0.052 in the baseline material to 0.044 at the TMAZ/HAZ interface.

  11. Delay time dependence of thermal effect of combined pulse laser machining

    Science.gov (United States)

    Yuan, Boshi; Jin, Guangyong; Ma, Yao; Zhang, Wei

    2016-10-01

    The research focused on the effect of delay time in combined pulse laser machining on the material temperature field. Aiming at the parameter optimization of pulse laser machining aluminum alloy, the combined pulse laser model based on heat conduction equation was introduced. And the finite element analysis software, COMSOL Multiphysics, was also utilized in the research. Without considering the phase transition process of aluminum alloy, the results of the numerical simulation was shown in this paper. By the simulation study of aluminum alloy's irradiation with combined pulse, the effect of the change in delay time of combined pulse on the temperature field of the aluminum alloy and simultaneously the quantized results under the specific laser spot conditions were obtained. Based on the results, several conclusions could be reached, the delay time could affect the rule of temperature changing with time. The reasonable delay time controlling would help improving the efficiency. In addition, when the condition of the laser pulse energy density is constant, the optimal delay time depends on pulse sequence.

  12. Analysis of Friction Stir Welding of Aluminum Alloys and Optimization of Welding Parameters for Maximum Tensile Strength

    Directory of Open Access Journals (Sweden)

    Prof. S. K. Aditya

    2015-05-01

    Full Text Available The Friction Stir Welding (FSW process is an innovative technique to join metals in the plastic state thus not reaching the liquid state as it happen in traditional welding processes. This feature of the FSW proved that a modification can be done on the fatigue behavior and strength of the welding joints so, some of the leading companies to adopted the process for the manufacturing of Automotive, Locomotive, Shipping & Aerospace. The FSW is a variant of the linear friction welding process in which the material is being welded without bulk melting. The FSW parameters such as tool Rotational speed, Welding speed, Axial Force, Tool tilt angle, Welding Tool Shoulder Diameter, and Welded Plate thickness play a major role in determining the properties like Tensile strength, hardness, residual stress, HAZ etc. of the joints. Our objective is to optimize the welding parameters to achieve Max. Tensile Strength of Aluminium Alloys (especially on AA-2xxx, AA-5xxx under FSW. We only wish to optimize (by Taguchi and ANOVA method with three variable input parameters (Rotational speed in rpm, Translation speed in mm/min & Axial force in KN considering a cylindrical pin.

  13. Influences of size and position of defects on the fatigue life of electron beam welded-aluminum alloy joints

    Institute of Scientific and Technical Information of China (English)

    LU Li; ZHAO Haiyan; CAI Zhipeng; CUI Xiaofang

    2007-01-01

    Defects such as pores influence the fatigue life of electron beam-welded aluminum alloy joints. In this paper,the influences of pore size and position on the fatigue life of aluminum overlap joint are studied. A finite element model (FEM), combined with experimental data, is established to evaluate the fatigue life of overlap joints. By employing this FE model, the effects of pore size and position on fatigue lives of overlap joints are investigated and discussed. From the present study, when pore position is closer to the weld bead tip or the faying surface, the fatigue life decreases. Also, there is a critical size for the pore; when the pore size is larger than the critical value, the fatigue strength decreases sharply.

  14. Pulsed laser deposition: metal versus oxide ablation

    NARCIS (Netherlands)

    Doeswijk, L.M.; Rijnders, G.; Blank, D.H.A.

    2004-01-01

    We present experimental results of pulsed laser interaction with metal (Ni, Fe, Nb) and oxide (TiO2, SrTiO3, BaTiO3) targets. The influence of the laser fluence and the number of laser pulses on the resulting target morphology are discussed. Although different responses for metal and oxide targets t

  15. Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Eder Paduan Alves

    2012-03-01

    Full Text Available The purpose of this study was the temperature monitoring at bonding interface during the rotary friction welding process of dissimilar materials: AA1050 aluminum with AISI 304 stainless steel. As it is directly related to the mechanical strenght of the junction, its experimental determination in real time is of fundamental importance for understanding and characterizing the main process steps, and the definition and optimization of parameters. The temperature gradients were obtained using a system called Thermocouple Data-Logger, which allowed monitoring and recording data in real-time operation. In the graph temperature versus time obtained, the heating rates, cooling were analyzed, and the maximum temperature was determined that occurred during welding, and characterized every phases of the process. The efficiency of this system demonstrated by experimental tests and the knowledge of the temperature at the bonding interface open new lines of research to understand the process of friction welding.

  16. Corrosion behavior of the friction-stir-welded joints of 2A14-T6 aluminum alloy

    Science.gov (United States)

    Qin, Hai-long; Zhang, Hua; Sun, Da-tong; Zhuang, Qian-yu

    2015-06-01

    The corrosion behavior of friction-stir-welded 2A14-T6 aluminum alloy was investigated by immersion testing in immersion exfoliation corrosion (EXCO) solution. Electrochemical measurements (open circuit potential, potentiodynamic polarization curves, and electrochemical impedance spectroscopy), scanning electron microscopy, and energy dispersive spectroscopy were employed for analyzing the corrosion mechanism. The results show that, compared to the base material, the corrosion resistance of the friction-stir welds is greatly improved, and the weld nugget has the highest corrosion resistance. The pitting susceptibility originates from the edge of Al-Cu-Fe-Mn-Si phase particles as the cathode compared to the matrix due to their high self-corrosion potential. No corrosion activity is observed around the θ phase (Al2Cu) after 2 h of immersion in EXCO solution.

  17. Metal cathode patterning for OLED by nanosecond pulsed laser ablation

    Institute of Scientific and Technical Information of China (English)

    LIU Chen; ZHU Guang-xi; LIU De-ming

    2006-01-01

    In this paper,nanosecond pulsed laser is introduced to selectively ablate away indium tin oxide film and metal film without destroying the underlying layers for fabricating organic light-emitting diodes. By varying density of energy, pulse number and width of the laser, the influence on morphology of the laser trenches of indium tin oxide and metal films are investigated. It is presented that uniform ablation trench can be obtained with 16 laser pulses at 0.15 J/cm2 for aluminum film and 10 laser pulses at 0.65 J/cm2 for indium tin oxide film. It is found that the characteristics of the organic light-emitting diodes prepared with laser ablation are almost the same as those of that prepared with conventional patterning method.

  18. Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

    Science.gov (United States)

    Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

    2017-02-01

    Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

  19. Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

    Science.gov (United States)

    Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

    2016-06-01

    Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

  20. Weldpool flow visualization studies during gas tungsten arc welding of steel and aluminum.

    OpenAIRE

    Schupp, Peter E.

    1992-01-01

    Approved for public release; distribution is unlimited. A flow visualization study of current distribution effects on weld pool stirring in GTA steel welds is presented using a pulsed ultraviolet laser vision system. Weld pool stirring is almost eliminated in HY-80 steel by the use of symmetric current flow path within the weld samples. Periodic radial surface pulses are observed at low currents in stationary welds while flows of turbulent nature are observed at higher cu...

  1. Characterization of Environmental Stability of Pulsed Laser Deposited Oxide Ceramic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    ADAMS, THADM

    2004-03-02

    A systematic investigation of candidate hydrogen permeation materials applied to a substrate using Pulsed Laser Deposition has been performed. The investigation focused on application of leading permeation-resistant materials types (oxide, carbides, and metals) on a stainless steel substrate. and evaluation of the stability of the applied coatings. Type 304L stainless steel substrates were coated with aluminum oxide, chromium oxide, and aluminum. Characterization of the coating-substrate system adhesion was performed using scratch adhesion testing and microindentation. Coating stability and environmental susceptibility were evaluated for two conditions-air at 350 degrees Celsius and Ar-H2 at 350 degrees Celsius for up to 100 hours. Results from this study have shown the pulsed laser deposition process to be an extremely versatile technology that is capable of producing a sound coating/substrate system for a wide variety of coating materials.

  2. A Multi Response Optimization of Tool Pin Profile on the Tensile Behavior of Age-hardenable Aluminum Alloys during Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    D. Vijayan

    2014-05-01

    Full Text Available The main aim of this study is to select a suitable tool pin profile to maximize the tensile behavior (Ultimate Tensile Strength and Tensile Elongation of Friction stir welded aluminum alloys of AA 2024 and AA 6061. The age-hardnable aluminum alloys of 2xxx, 6xxx and 7xxx series are extensively used in automobile and aircraft industries because of its high strength to weight ratio, formability and ductility. These alloys are vulnerable to cracking (2xxx and 7xxx and highly melt (6xxx in conventional fusion welding techniques. Friction stir welding is an emerging solid state welding technique which is best suitable for joining these aluminum alloys. The influential process and tool parameters that are affecting the FS welded joints are such as tool rotational speed, welding speed, axial load and tool pin profile. Dissimilar friction stir welded joints of AA 2024 and AA 6061 aluminum alloys are fabricated using a friction stir welding process to examine the influence of the tool pin profiles on tensile properties on various crucial process parameters. A Box-Behnken design with four input parameters, three levels and 30 runs is used to conduct the experiments and Response Surface Method (RSM is used to develop the mathematical model. The experimental results were predicted at the 95% confidence level. The macro defects in the welds and the modes of tensile fracture are discussed in detail to reveal the root cause of failure in the fabricated samples. The rotating tool equipped with a square pin generated the highest ultimate tensile strength (143 MPa with a 12% elongation. A microstructure variation on dissimilar alloys which result 44% reduction in tensile strength on AA2024 and 51% reduction in tensile strength on AA6061 aluminum alloys was observed on the stir zones.

  3. Influence of shielding gas on the mechanical and metallurgical properties of DP-GMA-welded 5083-H321 aluminum alloy

    Science.gov (United States)

    Koushki, Amin Reza; Goodarzi, Massoud; Paidar, Moslem

    2016-12-01

    In the present research, 6-mm-thick 5083-H321 aluminum alloy was joined by the double-pulsed gas metal arc welding (DP-GMAW) process. The objective was to investigate the influence of the shielding gas composition on the microstructure and properties of GMA welds. A macrostructural study indicated that the addition of nitrogen and oxygen to the argon shielding gas resulted in better weld penetration. Furthermore, the tensile strength and bending strength of the welds were improved when oxygen and nitrogen (at concentrations as high as approximately 0.1vol%) were added to the shielding gas; however, these properties were adversely affected when the oxygen and nitrogen contents were increased further. This behavior was attributed to the formation of excessive brown and black oxide films on the bead surface, the formation of intermetallic compounds in the weld metal, and the formation of thicker oxide layers on the bead surface with increasing nitrogen and oxygen contents in the argon-based shielding gas. Analysis by energy-dispersive X-ray spectroscopy revealed that most of these compounds are nitrides or oxides.

  4. Diode lasers for direct application by utilizing a trepanning optic for remote oscillation welding of aluminum and copper

    Science.gov (United States)

    Fritsche, Haro; Müller, Norbert; Ferrario, Fabio; Fetissow, Sebastian; Grohe, Andreas; Hagen, Thomas; Steger, Ronny; Katzemaikat, Tristan; Ashkenasi, David; Gries, Wolfgang

    2017-02-01

    We report the first direct diode laser module integrated with a trepanning optic for remote oscillation welding. The trepanning optic is assembled with a collimated DirectProcess 900 laser engine. This modular laser is based on single emitters and beam combiners to achieve fiber coupled modules with a beam parameter product or BPP design consists in vertically stacking several diodes in the fast axis which leads to a rectangular output of about 100 W with BPP of product of the original vertical stack without the power loss of fiber coupling. The 500 W building blocks feature a highly flexible emitting wavelength bandwidth. New wavelengths can be configured by simply exchanging parts and without modifying the production process. This design principle provides the option to adapt the wavelength configuration to match a broad set of applications, from the UV to the visible and to the far IR depending on the commercial availability of laser diodes. This opens numerous additional applications like laser pumping, scientific and medical applications, as well as materials processing applications such as cutting and welding of copper aluminum or steel. Furthermore, the module's short lead lengths enable very short pulses. Integrated with electronics, the module's pulse width can be adjusted from micro-seconds to cw mode operation by simple software commands. An optical setup can be directly attached instead of a fiber to the laser module thanks to its modular design. This paper's experimental results are based on a trepanning optic attached to the laser module. Alltogether the setup approximately fits in a shoe box and weighs less than 20 kg which allows for direct mounting onto a 3D-gantry system. The oscillating weld performance of the 500 W direct diode laser utilizing a novel trepanning optic is discussed for its application to aluminum/aluminum and aluminum/copper joints.

  5. Numerical Analysis of Crack Progress in Different Areas of a Friction Stir Welded Bead for an 5251 H14 Aluminum Alloy Specimen

    Directory of Open Access Journals (Sweden)

    Y. Kambouz

    2014-02-01

    Full Text Available The assemblies welded by Friction Stir Welding have a major advantage which is the absence of a metal filler. This process contributes to the welding of materials that are known to be difficult to weld using the conventional techniques often employed in the field of transport, for example in the automobile body by applying a spot welding. The numerical modeling of this type of process is complex, not only in terms of the variety of physical phenomena which must be considered, but also because of the experimental procedure that must be followed in order to verify and validate numerical predictions. In this work, a finite element model is proposed in order to simulate the crack propagation under monotonic loading in different areas of the weld seam of a strain hardening CT-50 aluminum alloy 5251H14 specimen.

  6. Forming Limits of Weld Metal in Aluminum Alloys and Advanced High-Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, Elizabeth V.; Smith, Mark T.; Grant, Glenn J.; Davies, Richard W.

    2010-10-25

    This work characterizes the mechanical properties of DP600 laser welded TWBs (1 mm-1.5 mm) near and in the weld, as well as their limits of formability. The approach uses simple uniaxial experiments to measure the variability in the forming limits of the weld region, and uses a theoretical forming limit diagram calculation to establish a probabilistic distribution of weld region imperfection using an M-K method approach

  7. On Residual Stresses in Resistance Spot-Welded Aluminum Alloy 6061-T6: Experimental and Numerical Analysis

    Science.gov (United States)

    Afshari, D.; Sedighi, M.; Karimi, M. R.; Barsoum, Z.

    2013-12-01

    In this study, an electro-thermal-structural-coupled finite element (FE) model and x-ray diffraction residual stress measurements have been utilized to analyze distribution of residual stresses in an aluminum alloy 6061-T6 resistance spot-welded joint with 2-mm-thickness sheet. Increasing the aluminum sheet thickness to more than 1 mm leads to creating difficulty in spot-welding process and increases the complexity of the FE model. The electrical and thermal contact conductances, as mandatory factors are applied in contact areas of electrode-workpiece and workpiece-workpiece to resolve the complexity of the FE model. The physical and mechanical properties of the material are defined as thermal dependent to improve the accuracy of the model. Furthermore, the electrodes are removed after the holding cycle using the birth-and-death elements method. The results have a good agreement with experimental data obtained from x-ray diffraction residual stress measurements. However, the highest internal tensile residual stress occurs in the center of the nugget zone and decreases toward nugget edge; surface residual stress increases toward the edge of the welding zone and afterward, the area decreases slightly.

  8. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    Science.gov (United States)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  9. Effect of Travel Speed on the Stress Corrosion Behavior of Friction Stir Welded 2024-T4 Aluminum Alloy

    Science.gov (United States)

    Wang, Wen; Li, Tianqi; Wang, Kuaishe; Cai, Jun; Qiao, Ke

    2016-05-01

    The effect of travel speed on stress corrosion cracking (SCC) behavior of friction stir welded 2024-T4 aluminum alloy was investigated by slow strain rate tensile test. Microstructure and microhardness of the welded joint were studied. The results showed that the size of second phase particles increased with increasing travel speed, and the distribution of second phase particles was much more homogeneous at lower travel speed. The minimum microhardness was located at the boundary of nugget zone and thermomechanically affected zone. In addition, the SCC susceptibility of the friction stir welded joint increased with the increase of travel speed, owing to the size and distribution of second phase particles in the welds. The anodic applied potentials of -700, -650, -600 mV, and cathodic applied potential of -1200 mV facilitated SCC while the cathodic applied potential of -1000 mV improved the SCC resistance. The SCC behavior was mainly controlled by the metal anodic dissolution at the open circuit potential, and hydrogen accelerated metal embrittlement.

  10. Comparison of the Effects of Tool Geometry for Friction Stir Welding Thin Sheet Aluminum Alloys for Aerospace Applications

    Science.gov (United States)

    Merry, Josh; Takeshita, Jennifer; Tweedy, Bryan; Burford, Dwight

    2006-01-01

    In this presentation, the results of a recent study on the effect of pin tool design for friction stir welding thin sheets (0.040") of aluminum alloys 2024 and 7075 are provided. The objective of this study was to investigate and document the effect of tool shoulder and pin diameter, as well as the presence of pin flutes, on the resultant microstructure and mechanical properties at both room temperature and cryogenic temperature. Specifically, the comparison between three tools will include: FSW process load analysis (tool forces required to fabricate the welds), Static Mechanical Properties (ultimate tensile strength, yield strength, and elongation), and Process window documenting the range of parameters that can be used with the three pin tools investigated. All samples were naturally aged for a period greater than 10 days. Prior research has shown 7075 may require post weld heat treatment. Therefore, an additional pair of room temperature and cryogenic temperature samples was post-weld aged to the 7075-T7 condition prior to mechanical testing.

  11. SHADOW: a new welding technique

    Science.gov (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich

    2002-06-01

    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  12. Analysis of melt ejection during long pulsed laser drilling

    Science.gov (United States)

    Ting-Zhong, Zhang; Zhi-Chao, Jia; Hai-Chao, Cui; De-Hua, Zhu; Xiao-Wu, Ni; Jian, Lu

    2016-05-01

    In pulsed laser drilling, melt ejection greatly influences the keyhole shape and its quality as well, but its mechanism has not been well understood. In this paper, numerical simulation and experimental investigations based on 304 stainless steel and aluminum targets are performed to study the effects of material parameters on melt ejection. The numerical method is employed to predict the temperatures, velocity fields in the solid, liquid, and vapour front, and melt pool dynamics of targets as well. The experimental methods include the shadow-graphic technique, weight method, and optical microscope imaging, which are applied to real-time observations of melt ejection phenomena, measurements of collected melt and changes of target mass, observations of surface morphology and the cross-section of the keyhole, respectively. Numerical and experimental results show that the metallic material with high thermal diffusivity like aluminum is prone to have a thick liquid zone and a large quantity of melt ejection. Additionally, to the best of our knowledge, the liquid zone is used to illustrate the relations between melt ejection and material thermal diffusivity for the first time. The research result in this paper is useful for manufacturing optimization and quality control in laser-material interaction. Project supported by the Natural Science Foundation of Jiangsu Province, China (Grant No. KYLX_0341) and the National Natural Science Foundation of China (Grant No. 61405147).

  13. Characterization of Exposures to Airborne Nanoscale Particles During Friction Stir Welding of Aluminum

    Science.gov (United States)

    Pfefferkorn, Frank E.; Bello, Dhimiter; Haddad, Gilbert; Park, Ji-Young; Powell, Maria; Mccarthy, Jon; Bunker, Kristin Lee; Fehrenbacher, Axel; Jeon, Yongho; Virji, M. Abbas; Gruetzmacher, George; Hoover, Mark D.

    2010-01-01

    Friction stir welding (FSW) is considered one of the most significant developments in joining technology over the last half century. Its industrial applications are growing steadily and so are the number of workers using this technology. To date, there are no reports on airborne exposures during FSW. The objective of this study was to investigate possible emissions of nanoscale (<100 nm) and fine (<1 μm) aerosols during FSW of two aluminum alloys in a laboratory setting and characterize their physicochemical composition. Several instruments measured size distributions (5 nm to 20 μm) with 1-s resolution, lung deposited surface areas, and PM2.5 concentrations at the source and at the breathing zone (BZ). A wide range aerosol sampling system positioned at the BZ collected integrated samples in 12 stages (2 nm to 20 μm) that were analyzed for several metals using inductively coupled plasma mass spectrometry. Airborne aerosol was directly collected onto several transmission electron microscope grids and the morphology and chemical composition of collected particles were characterized extensively. FSW generates high concentrations of ultrafine and submicrometer particles. The size distribution was bimodal, with maxima at ∼30 and ∼550 nm. The mean total particle number concentration at the 30 nm peak was relatively stable at ∼4.0 × 105 particles cm−3, whereas the arithmetic mean counts at the 550 nm peak varied between 1500 and 7200 particles cm−3, depending on the test conditions. The BZ concentrations were lower than the source concentrations by 10–100 times at their respective peak maxima and showed higher variability. The daylong average metal-specific concentrations were 2.0 (Zn), 1.4 (Al), and 0.24 (Fe) μg m−3; the estimated average peak concentrations were an order of magnitude higher. Potential for significant exposures to fine and ultrafine aerosols, particularly of Al, Fe, and Zn, during FSW may exist, especially in larger scale industrial

  14. Characterization of exposures to airborne nanoscale particles during friction stir welding of aluminum.

    Science.gov (United States)

    Pfefferkorn, Frank E; Bello, Dhimiter; Haddad, Gilbert; Park, Ji-Young; Powell, Maria; McCarthy, Jon; Bunker, Kristin Lee; Fehrenbacher, Axel; Jeon, Yongho; Virji, M Abbas; Gruetzmacher, George; Hoover, Mark D

    2010-07-01

    Friction stir welding (FSW) is considered one of the most significant developments in joining technology over the last half century. Its industrial applications are growing steadily and so are the number of workers using this technology. To date, there are no reports on airborne exposures during FSW. The objective of this study was to investigate possible emissions of nanoscale (<100 nm) and fine (<1 microm) aerosols during FSW of two aluminum alloys in a laboratory setting and characterize their physicochemical composition. Several instruments measured size distributions (5 nm to 20 microm) with 1-s resolution, lung deposited surface areas, and PM(2.5) concentrations at the source and at the breathing zone (BZ). A wide range aerosol sampling system positioned at the BZ collected integrated samples in 12 stages (2 nm to 20 microm) that were analyzed for several metals using inductively coupled plasma mass spectrometry. Airborne aerosol was directly collected onto several transmission electron microscope grids and the morphology and chemical composition of collected particles were characterized extensively. FSW generates high concentrations of ultrafine and submicrometer particles. The size distribution was bimodal, with maxima at approximately 30 and approximately 550 nm. The mean total particle number concentration at the 30 nm peak was relatively stable at approximately 4.0 x 10(5) particles cm(-3), whereas the arithmetic mean counts at the 550 nm peak varied between 1500 and 7200 particles cm(-3), depending on the test conditions. The BZ concentrations were lower than the source concentrations by 10-100 times at their respective peak maxima and showed higher variability. The daylong average metal-specific concentrations were 2.0 (Zn), 1.4 (Al), and 0.24 (Fe) microg m(-3); the estimated average peak concentrations were an order of magnitude higher. Potential for significant exposures to fine and ultrafine aerosols, particularly of Al, Fe, and Zn, during FSW may

  15. Ultrasonic Additive Manufacturing: Weld Optimization for Aluminum 6061, Development of Scarf Joints for Aluminum Sheet Metal, and Joining of High Strength Metals

    Science.gov (United States)

    Wolcott, Paul J.

    Ultrasonic additive manufacturing (UAM) is a low temperature, solid-state manufacturing process that enables the creation of layered, solid metal structures with designed anisotropies and embedded materials. As a low temperature process, UAM enables the creation of active composites containing smart materials, components with embedded sensors, thermal management devices, and many others. The focus of this work is on the improvement and characterization of UAM aluminum structures, advancing the capabilities of ultrasonic joining into sheet geometries, and examination of dissimilar material joints using the technology. Optimized process parameters for Al 6061 were identified via a design of experiments study indicating a weld amplitude of 32.8 synum and a weld speed of 200 in/min as optimal. Weld force and temperature were not significant within the levels studied. A methodology of creating large scale builds is proposed, including a prescribed random stacking sequence and overlap of 0.0035 in. (0.0889 mm) for foils to minimize voids and maximize mechanical strength. Utilization of heat treatments is shown to significantly increase mechanical properties of UAM builds, within 90% of bulk material. The applied loads during the UAM process were investigated to determine the stress fields and plastic deformation induced during the process. Modeling of the contact mechanics via Hertzian contact equations shows that significant stress is applied via sonotrode contact in the process. Contact modeling using finite element analysis (FEA), including plasticity, indicates that 5000 N normal loads result in plastic deformation in bulk aluminum foil, while at 3000 N no plastic deformation occurs. FEA studies on the applied loads during the process, specifically a 3000 N normal force and 2000 N shear force, show that high stresses and plastic deformation occur at the edges of a welded foil, and base of the UAM build. Microstructural investigations of heat treated foils confirms

  16. Pulsed laser deposition: Prospects for commercial deposition of epitaxial films

    Energy Technology Data Exchange (ETDEWEB)

    Muenchausen, R.E.

    1999-03-01

    Pulsed laser deposition (PLD) is a physical vapor deposition (PVD) technique for the deposition of thin films. The vapor source is induced by the flash evaporation that occurs when a laser pulse of sufficient intensity (about 100 MW/cm{sup 2}) is absorbed by a target. In this paper the author briefly defines pulsed laser deposition, current applications, research directed at gaining a better understanding of the pulsed laser deposition process, and suggests some future directions to enable commercial applications.

  17. Numerical simulation of friction stir spot welding process for aluminum alloys

    Science.gov (United States)

    Kim, Dongun; Badarinarayan, Harsha; Ryu, Ill; Kim, Ji Hoon; Kim, Chongmin; Okamoto, Kazutaka; Wagoner, R. H.; Chung, Kwansoo

    2010-04-01

    Thermo-mechanical simulations of the Friction Stir Spot Welding (FSSW) processes were performed for AA5083-H18 and AA6022-T4, utilizing commercial Finite Element Method (FEM) and Finite Volume Method (FVM) codes, which are based on Lagrangian and Eulerian formulations, respectively. The Lagrangian explicit dynamic FEM code, PAM-CRASH, and the Eulerian Computational Fluid Dynamics (CFD) FVM code, STAR-CD, were utilized to understand the effect of pin geometry on weld strength and material flow under the unsteady state condition. Using FVM code, material flow patterns near the tool boundary were analyzed to explain weld strength difference between welds by a cylindrical pin and welds by a triangular pin, whereas the frictional energy concept using the FEM code had a limited capacity to explain the weld strength difference.

  18. Bobbin-Tool Friction-Stir Welding of Thick-Walled Aluminum Alloy Pressure Vessels

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E C; Pastrnak, J W; Engel, J; Forrest, R S; Kokko, E; Ternan, K M; Waldron, D

    2007-06-06

    It was desired to assemble thick-walled Al alloy 2219 pressure vessels by bobbin-tool friction-stir welding. To develop the welding-process, mechanical-property, and fitness-for-service information to support this effort, extensive friction-stir welding-parameter studies were conducted on 2.5 cm. and 3.8 cm. thick 2219 Al alloy plate. Starting conditions of the plate were the fully-heat-treated (-T62) and in the annealed (-O) conditions. The former condition was chosen with the intent of using the welds in either the 'as welded' condition or after a simple low-temperature aging treatment. Since preliminary stress-analyses showed that stresses in and near the welds would probably exceed the yield-strength of both 'as welded' and welded and aged weld-joints, a post-weld solution-treatment, quenching, and aging treatment was also examined. Once a suitable set of welding and post-weld heat-treatment parameters was established, the project divided into two parts. The first part concentrated on developing the necessary process information to be able to make defect-free friction-stir welds in 3.8 cm. thick Al alloy 2219 in the form of circumferential welds that would join two hemispherical forgings with a 102 cm. inside diameter. This necessitated going to a bobbin-tool welding-technique to simplify the tooling needed to react the large forces generated in friction-stir welding. The bobbin-tool technique was demonstrated on both flat-plates and plates that were bent to the curvature of the actual vessel. An additional issue was termination of the weld, i.e. closing out the hole left at the end of the weld by withdrawal of the friction-stir welding tool. This was accomplished by friction-plug welding a slightly-oversized Al alloy 2219 plug into the termination-hole, followed by machining the plug flush with both the inside and outside surfaces of the vessel. The second part of the project involved demonstrating that the welds were fit for the intended

  19. Solid state welding processes for an oxide dispersion strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Moore, T. J.

    1975-01-01

    Solid-state welding processes were evaluated for joining TD-NiCrAl (Ni-16Cr-4Al-2ThO2) alloy sheet. Both hot-press and resistance spot welding techniques were successfully applied in terms of achieving grain growth across the bond line. Less success was achieved with a resistance seam welding process. In stress-rupture shear and tensile shear tests of lap joints at 1100 C, most failures occurred in the parent material, which indicates that the weld quality was good and that the welds were not a plane of weakness. The overall weld quality was not as good as previously attained with TD-NiCr, probably because the presence of alumina at the faying surfaces and the developmental TD-NiCrAl sheet, which was not of the quality of the TD-NiCr sheet in terms of surface flatness and dimensional control.

  20. Tensile properties and mechanical heterogeneity of friction stir welded joints of 2014 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yan-hua; LIN San-bao; WU Lin; QU Fu-xing

    2005-01-01

    2014 Al alloy of 8mm in thickness was successfully welded by friction stir welding method. The experimental results show that the tensile properties of the joints are significantly affected by the welding parameters. When the weld pitch is 0.25mm/r corresponding to the rotation speed of 400r/min and the welding speed of 100mm/min, the maximum ultimate strength of the joints is 78% that of the base material. For a certain weld joint, different parts possess different mechanical properties. In the three parts of the joint, the upper part is strongest and the middle part is poorest in mechanical properties. The mechanical properties and fracture locations of the joints are dependent on the microstructure variation and micro-hardness distributions of the joints, which attributes to the different thermo-mechanical actions on the different parts of the joints.

  1. Friction Stir Welding in Wrought and Cast Aluminum Alloys: Heat Transfer Modeling and Thermal History Analysis

    Science.gov (United States)

    Pan, Yi; Lados, Diana A.

    2017-02-01

    Friction stir welding (FSW) is a technique that can be used for materials joining and local microstructural refinement. Owing to the solid-state character of the process, FSW has significant advantages over traditional fusion welding, including reduced part distortion and overheating. In this study, a novel heat transfer model was developed to predict weld temperature distributions and quantify peak temperatures under various combinations of processing parameters for different wrought and cast Al alloys. Specifically, an analytical analysis was first developed to characterize and predict heat generation rate within the weld nugget, and then a two-dimensional (2D) numerical simulation was performed to evaluate the temperature distribution in the weld cross-section and top-view planes. A further three-dimensional (3D) simulation was developed based on the heat generation analysis. The model was validated by measuring actual temperatures near the weld nugget using thermocouples, and good agreement was obtained for all studied materials and conditions.

  2. Modeling of the mechanical behavior of aluminum alloys with friction stir welds

    Science.gov (United States)

    Balokhonov, Ruslan R.; Romanova, Varvara A.; Batukhtina, Ekaterina E.

    2015-10-01

    The deformation and fracture of a macroscopic duralumin sample with a friction stir weld are investigated numerically under compressive loading applied to the sample surface. A boundary-value problem is solved using a dynamic plane strain approximation. The weld zone structure corresponds to that observed experimentally and is taken into account explicitly in calculations. The mechanisms of the plastic strain localization and crack propagation operating in different zones of the weld are examined.

  3. Optimization of friction stir welding parameters for improved corrosion resistance of AA2219 aluminum alloy joints

    Directory of Open Access Journals (Sweden)

    G. Rambabu

    2015-12-01

    Full Text Available The aluminium alloy AA2219 (Al–Cu–Mg alloy is widely used in the fabrication of lightweight structures with high strength-to-weight ratio and good corrosion resistance. Welding is main fabrication method of AA2219 alloy for manufacturing various engineering components. Friction stir welding (FSW is a recently developed solid state welding process to overcome the problems encountered in fusion welding. This process uses a non-consumable tool to generate frictional heat on the abutting surfaces. The welding parameters, such as tool pin profile, rotational speed, welding speed and axial force, play major role in determining the microstructure and corrosion resistance of welded joint. The main objective of this work is to develop a mathematical model to predict the corrosion resistance of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. In this work a central composite design with four factors and five levels has been used to minimize the experimental conditions. Dynamic polarization testing was carried out to determine critical pitting potential in millivolt, which is a criteria for measuring corrosion resistance and the data was used in model. Further the response surface method (RSM was used to develop the model. The developed mathematical model was optimized using the simulated annealing algorithm optimizing technique to maximize the corrosion resistance of the friction stir welded AA2219 aluminium alloy joints.

  4. Design of inspection and acceptance test methodology for TIG welded aluminum-alloy bracket for camera housings for IRS-1A space craft and executing it

    Science.gov (United States)

    Manglik, V. K.; Vaghmare, Rajeev; Shah, A. K.

    1992-10-01

    The Indian Remote Sensing Satellite (IRS) 1A was the first indigenously developed operational remote sensing satellite. The most critical element in the satellite was the remote sensing camera. The camera was mounted on aluminum alloy bracket which was fabricated by TIG welding. The methodology of acceptance and inspection of the TIG welded bracket is presented and discussed. These efforts not only provided the confidence in reliable welded joint but also provided trouble free operation of the camera on board the satellite for its whole life.

  5. Optimization of process parameters for friction Stir welding of dissimilar Aluminum alloys (AA2024 -T6 and AA6351-T6 by using Taguchi method

    Directory of Open Access Journals (Sweden)

    N. Ramanaiah

    2013-01-01

    Full Text Available The present study focused on the Taguchi experimental design technique of Friction Stir Welds of dissimilar aluminum alloys (AA2024-T6 and AA6351-T6 for tensile properties. Effect of process parameters, rotational speed, Traverse speed and axial force, on tensile strength was evaluated. Optimized welding conditions for maximize tensile strength were estimated in order to improve the productivity, weld quality. Non-linear regression mathematical model was developed to correlate the process parameters to tensile strength. The results were verified by conducting the confirmation tests at identified optimum conditions.

  6. Monotonic and cyclic deformation behavior of MIG-CMT welded and heat-treated joints of aluminum cast and wrought alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kantehm, Matthias; Soeker, Marcus; Krupp, Ulrich; Michels, Wilhelm [Faculty of Engineering and Computer Science, Institute of Materials Design and Structural Integrity, University of Applied Sciences Osnabrueck, 49009 Osnabrueck (Germany)

    2012-10-15

    While the fatigue behavior of die cast aluminum as well as welded aluminum wrought alloys have been subject of several studies, no systematic work has been carried out on hybrid structures made as a combination of welded sand castings and wrought alloys. Aim of the present study is to correlate the monotonic and cyclic deformation behavior of thin sheet welded joints with the microstructure in the heat affected zone of the material combination sand cast EN AC-Al Si7Mg0.3 and wrought alloy EN AW-Al Si1MgMn (EN AW-6082). The metal sheets were welded using a metal inert gas cold metal transfer process under variation of the welding gap, the heat treatment parameters, as well as the surface finishes. It was demonstrated by Woehler diagrams based on bending fatigue tests that the fatigue life could be increased for the welded and heat treated specimens as compared to the as-received cast specimens. By means of optical microscopy this effect was attributed to microstructural changes due to the optimized welding and heat treatment process. A detailed analysis of the mechanical tests was possible by the application of an optical 3D strain analysis. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  7. Reshaping, Fragmentation, and Assembly of Gold Nanoparticles Assisted by Pulse Lasers.

    Science.gov (United States)

    González-Rubio, Guillermo; Guerrero-Martínez, Andrés; Liz-Marzán, Luis M

    2016-04-19

    controlled welding of plasmonic gold nanostructures by electromagnetic field enhancement at the hot spots of assembled Au NPs. The combination of such nanostructures with pulse lasers promises significant chemical and biochemical advances, including the structural determination of organic reaction intermediates, the investigation of phase transitions in inorganic nanomaterials at mild reaction conditions, or the efficient photothermal destruction of cancer cells avoiding damage of surrounding tissue.

  8. Experimental and numerical investigation of laser shock synchronous welding and forming of Copper/Aluminum

    Science.gov (United States)

    Wang, Xiao; Zhang, Hongfeng; Shen, Zongbao; Li, Jianwen; Qian, Qing; Liu, Huixia

    2016-11-01

    A novel laser shock synchronous welding and forming method is introduced, which utilizes laser-induced shock waves to accelerate the flyer plate towards the base plate to achieve the joining of dissimilar metals and forming in a specific shape of mold. The samples were obtained with different laser energies and standoff distances. The surface morphology and roughness of the samples were greatly affected by the laser energy and standoff distances. Fittability was investigated to examine the forming accuracy. The results showed that the samples replicate the mold features well. Straight and wavy interfaces with un-bonded regions in the center were observed through metallographic analysis. Moreover, Energy Disperse Spectroscopy analysis was conducted on the welding interface, and the results indicated that a short-distance elemental diffusion emerged in the welding interface. The nanoindentation hardness of the welding regions was measured to evaluate the welding interface. In addition, the Smoothed Particle Hydrodynamics method was employed to simulate the welding and forming process. It was shown that different standoff distances significantly affected the size of the welding regions and interface waveform characteristics. The numerical analysis results indicated that the opposite shear stress direction and effective plastic strain above a certain threshold are essential to successfully obtain welding and forming workpiece.

  9. Microstructural Characteristics and Mechanical Properties of 7050-T7451 Aluminum Alloy Friction Stir-Welded Joints

    Science.gov (United States)

    Zhou, L.; Wang, T.; Zhou, W. L.; Li, Z. Y.; Huang, Y. X.; Feng, J. C.

    2016-06-01

    The ultra-high-strength Al-Zn-Mg-Cu alloy, 7050-T7451, was friction stir welded at a constant tool rotation speed of 600 rpm. Defect-free welds were successfully obtained at a welding speed of 100 mm/min, but lack-of-penetration defect was formed at a welding speed of 400 mm/min. The as-received material was mainly composed of coarse-deformed grains with some fine recrystallized grains. Fine equiaxed, dynamic, recrystallized grains were developed in the stir zone, and elongated grains were formed in the thermomechanically affected zone with dynamic recovered subgrains. Grain sizes in different regions of friction stir-welded joints varied depending on the welding speed. The sizes and distributions of precipitates changed in different regions of the joint, and wider precipitation free zone was developed in the heat-affected zone compared to that in the base material. Hardness of the heat-affected zone was obviously lower than that of the base material, and the softening region width was related to the welding speed. The tensile strength of the defect-free joints increased with the increasing welding speed, while the lack-of-penetration defect greatly reduced the tensile strength. The tensile fracture path was significantly influenced by the position and orientation of lack-of-penetration defect.

  10. Process of friction-stir welding high-strength aluminum alloy and mechanical properties of joint

    Institute of Scientific and Technical Information of China (English)

    王大勇; 冯吉才; 郭德伦; 孙成彬; 栾国红; 郭和平

    2004-01-01

    The process of friction-stir welding 2A12CZ alloy has been studied. And strength and elongation tests have been performed, which demonstrated that the opportunity existed to manipulate friction-stir welding parameters in order to improve a range of material properties. The results showed that the joint strength and elongation arrived at their parameters changing, joint tensile strength and elongation had similar development. Hardness measurement indicated that the weld was softened. However, there was considerable difference in softening degree for different joint zone. The weld top had lower hardness and wider softening zone than other zone of the weld. And softening zone at advancing side was wider than that at retreating side.

  11. Multiphysics Simulation and Experimental Investigation of Aluminum Wettability on a Titanium Substrate for Laser Welding-Brazing Process

    Directory of Open Access Journals (Sweden)

    Morgan Dal

    2017-06-01

    Full Text Available The control of metal wettability is a key-factor in the field of brazing or welding-brazing. The present paper deals with the numerical simulation of the whole phenomena occurring during the assembly of dissimilar alloys. The study is realized in the frame of potential applications for the aircraft industry, considering the case of the welding-brazing of aluminum Al5754 and quasi-pure titanium Ti40. The assembly configuration, presented here, is a simplification of the real experiment. We have reduced the three-dimensional overlap configuration to a bi-dimensional case. In the present case, an aluminum cylinder is fused onto a titanium substrate. The main physical phenomena which are considered here are: the heat transfers, the fluid flows with free boundaries and the mass transfer in terms of chemical species diffusion. The numerical problem is implemented with the commercial software Comsol Multiphysics™, by coupling heat equation, Navier-Stokes and continuity equations and the free boundary motion. The latter is treated with the Arbitrary Lagrangian Eulerian method, with a particular focus on the contact angle implementation. The comparison between numerical and experimental results shows a very satisfactory agreement in terms of droplet shape, thermal field and intermetallic layer thickness. The model validates our numerical approach.

  12. X-ray and neutron diffraction measurements of dislocation density and subgrain size in a friction stir welded aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Claussen, Bjorn [Los Alamos National Laboratory; Woo, Wanchuck [ORNL; Zhili, Feng [ORNL; Edward, Kenik [ORNL; Ungar, Tamas [EOTVOS UNIV.

    2009-01-01

    The dislocation density and subgrain size were determined in the base material and friction-stir welds of 6061-T6 aluminum alloy. High-resolution X-ray diffraction measurement was performed in the base material. The result of the line profile analysis of the X-ray diffraction peak shows that the dislocation density is about 4.5 x 10{sup 14} m{sup 02} and the subgrain size is about 200 nm. Meanwhile, neutron diffraction measurements have been performed to observe the diffraction peaks during friction-stir welding (FSW). The deep penetration capability of the neutron enables us to measure the peaks from the midplane of the Al plate underneath the tool shoulder of the friction-stir welds. The peak broadening analysis result using the Williamson-Hall method shows the dislocation density of about 3.2 x 10{sup 15} m{sup -2} and subgrain size of about 160 nm. The significant increase of the dislocation density is likely due to the severe plastic deformation during FSW. This study provides an insight into understanding the transient behavior of the microstructure under severe thermomechanical deformation.

  13. Microstructural Characteristics and Mechanical Properties of Friction Stir Spot Welded 2A12-T4 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Huijie Liu

    2013-01-01

    Full Text Available 2A12-T4 aluminum alloy was friction stir spot welded, and the microstructural characteristics and mechanical properties of the joints were investigated. A softened microstructural region existed in the joint, and it consisted of stir zone (SZ, thermal mechanically affected zone (TMAZ, and heat affected zone (HAZ. The minimum hardness was located in TMAZ, and the average hardness value in SZ can be improved by appropriately increasing welding heat input. The area of complete bonding region at the interface increased with increasing welding heat input because more interface metals were mixed. In a certain range of FSSW parameters, the tensile shear failure load of the joint increased with increasing rotation speed, but it decreased with increasing plunge rate or decreasing shoulder plunging depth. Two kinds of failure modes, that is, shear fracture mode and tensile-shear mixed fracture mode, can be observed in the tensile shear tests, and the joint that failed in the tensile-shear mixed fracture mode possessed a high carrying capability.

  14. Effect of Traverse and Rotational Speeds on the Tensile Behavior of the Underwater Dissimilar Friction Stir Welded Aluminum Alloys

    Science.gov (United States)

    Bijanrostami, Kh.; Barenji, R. Vatankhah; Hashemipour, M.

    2017-01-01

    The tensile behavior of the underwater dissimilar friction stir welded AA6061 and AA7075 aluminum alloy joints was investigated for the first time. For this aim, the joints were welded at different conditions and tensile test was conducted for measuring the strength and elongation of them. In addition, the microstructure of the joints was characterized by means of optical and transmission electron microscopes. Scanning electron microscope was used for fractography of the joints. Furthermore, the process parameters and tensile properties of the joints were correlated and optimized. The results revealed that the maximum tensile strength of 237.3 MPa and elongation of 41.2% could be obtained at a rotational speed 1853 rpm and a traverse speed of 50 mm/min. In comparison with the optimum condition, higher heat inputs caused grain growth and reduction in dislocation density and hence led to lower strength. The higher elongations for the joints welded at higher heat inputs were due to lower dislocation density inside the grains, which was consistent with a more ductile fracture of them.

  15. Welding procedure specification. Supplement 1. Records of procedure qualification tests. Gas tungsten arc (DC) welding to aluminum alloys 1XXX and 3003 to 6XXX. [1060, 1100, and 3003 to 6061 and 6063

    Energy Technology Data Exchange (ETDEWEB)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1986-06-01

    Procedure WPS-2207 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for gas tungsten arc welding of aluminum alloys 1060, 1100, and 3003 (P-21) to 6061 and 6063 (P-23), in thickness range 0.125 to 0.516; filler metal is ER4043 (F-23); current is direct; shielding gas is helium.

  16. Optimizing friction stir welding parameters to maximize tensile strength of AA2219 aluminum alloy joints

    Science.gov (United States)

    Babu, S.; Elangovan, K.; Balasubramanian, V.; Balasubramanian, M.

    2009-04-01

    AA2219 aluminium alloy (Al-Cu-Mn alloy) has gathered wide acceptance in the fabrication of lightweight structures requiring a high strength-to-weight ratio and good corrosion resistance. In contrast to the fusion welding processes that are routinely used for joining structural aluminium alloys, the friction stir welding (FSW) process is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, axial force etc., and the tool pin profile play a major role in determining the joint strength. An attempt has been made here to develop a mathematical model to predict the tensile strength of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. A central composite design with four factors and five levels has been used to minimize the number of experimental conditions. The response surface method (RSM) has been used to develop the model. The developed mathematical model has been optimized using the Hooke and Jeeves search technique to maximize the tensile strength of the friction stir welded AA2219 aluminium alloy joints.

  17. Temperature distribution study during the friction stir welding process of Al2024-T3 aluminum alloy

    Science.gov (United States)

    Yau, Y. H.; Hussain, A.; Lalwani, R. K.; Chan, H. K.; Hakimi, N.

    2013-08-01

    Heat flux characteristics are critical to good quality welding obtained in the important engineering alloy Al2024-T3 by the friction stir welding (FSW) process. In the present study, thermocouples in three different configurations were affixed on the welding samples to measure the temperatures: in the first configuration, four thermocouples were placed at equivalent positions along one side of the welding direction; the second configuration involved two equivalent thermocouple locations on either side of the welding path; while the third configuration had all the thermocouples on one side of the layout but with unequal gaps from the welding line. A three-dimensional, non-linear ANSYS computational model, based on an approach applied to Al2024-T3 for the first time, was used to simulate the welding temperature profiles obtained experimentally. The experimental thermal profiles on the whole were found to be in agreement with those calculated by the ANSYS model. The broad agreement between the two kinds of profiles validates the basis for derivation of the simulation model and provides an approach for the FSW simulation in Al2024-T3 and is potentially more useful than models derived previously.

  18. Microstructure and Mechanical Properties of Friction Stir Lap Welded Aluminum Alloy AA2014

    Institute of Scientific and Technical Information of China (English)

    S. Babu; G.D. Janaki Ram; P.V. Venkitakrishnan; G. Madhusudhan Reddy; K. Prasad Rao

    2012-01-01

    Friction stir lap welds were produced in 3 mm thick Alclad sheets of Al alloy 2014-T4 using two different tools (with triangular and threaded taper cylindrical pins). The effects of tool geometry on weld microstructure, lap-shear performance and failure mode were investigated. The pin profile was found to significantly influence the hook geometry, which in turn strongly influenced the joint strength and the failure mode. Welds produced in alloy 2014-T4 Alclad sheets by using triangular and threaded taper cylindrical tools exhibited an average lap-shear failure load of 16.5 and 19.5 kN, respectively, while the average failure load for standard riveted joints was only 3.4 kN. Welds produced in alloy 2014-T6 Alclad sheets and in alloy 2014-T4 bare sheets (i.e., no Alclad) were comparatively evaluated with those produced in alloy 2014-T4 Alclad sheets. While the welds made (with threaded taper cylindrical tool) in T6 and T4 conditions showed very similar lap-shear failure loads, the joint efficiency of the welds made in T6 condition (43%) was considerably lower (because of the higher base material strength) than those made in T4 condition (51%). The Alclad layers were found to present no special problems in friction stir lap welding. Welds made with triangular tool in alloy 2014-T4 Alclad and bare sheets showed very similar lap-shear failure loads. The present work provides some useful insights into the use of friction stir welding for joining Al alloys in lap configuration.

  19. Thermal conductivity of halite using a pulsed laser

    Energy Technology Data Exchange (ETDEWEB)

    Smith, D.D.

    1976-12-13

    A feasibility study of the experimental determination of thermal conductivities of salts (NaCl) and a steel casing material using a pulsed laser technique are presented. Optically transparent materials such as salt were effectively coated with an opaque layer of aluminum or silver to satisfy test boundary conditions. Thermal conductivities for the three specimens were obtained from the thermal diffusivity, heat capacity and density relationship. Based on measurements from room temperature to 923/sup 0/K, single crystal halite yielded values ranging from 6.5 to 1.5 W/m-K versus 5.5 to 1.2 W/m-K for Avery Island Bed Salt. AISI 106-Grade B steel gave values of 46 to 29 W/m-K. While these measurements may be no better than +- 10 percent, it is possible with appropriate equipment and technique to generate data of engineering quality, +- 5 percent error, provided adequate test specimens can be fabricated. Attributes of this technique include the generation of data very quickly which is more applicable to testing large numbers of specimens relative to steady-state methods. The use of penny-sized specimens can be a problem from the fabrication requirement, especially for friable and anisotropic geological materials. The quality of the data rests on the adherence of the experimental design to the mathematical model.

  20. Pulsed laser illumination of photovoltaic cells

    Science.gov (United States)

    Yater, Jane A.; Lowe, Roland A.; Jenkins, Phillip P.; Landis, Geoffrey A.

    1995-01-01

    In future space missions, free electron lasers (FEL) may be used to illuminate photovoltaic receivers to provide remote power. Both the radio-frequency (RF) and induction FEL produce pulsed rather than continuous output. In this work we investigate cell response to pulsed laser light which simulates the RF FEL format. The results indicate that if the pulse repetition is high, cell efficiencies are only slightly reduced compared to constant illumination at the same wavelength. The frequency response of the cells is weak, with both voltage and current outputs essentially dc in nature. Comparison with previous experiments indicates that the RF FEL pulse format yields more efficient photovoltaic conversion than does an induction FEL format.

  1. Pulsed laser deposition of nanostructured Ag films

    Energy Technology Data Exchange (ETDEWEB)

    Donnelly, Tony [School of Physics, Trinity College, Dublin 2 (Ireland); Doggett, Brendan [School of Physics, Trinity College, Dublin 2 (Ireland); Lunney, James G. [School of Physics, Trinity College, Dublin 2 (Ireland)]. E-mail: jlunney@tcd.ie

    2006-04-30

    Ultra-thin (0.5-5 nm) films of Ag have been prepared by pulsed laser deposition in vacuum using a 26 ns KrF excimer laser at 1 J cm{sup -2}. The deposition was controlled using a Langmuir ion probe and a quartz crystal thickness monitor. Transmission electron microscopy showed that the films are not continuous, but are structured on nanometer size scales. Optical absorption spectra showed the expected surface plasmon resonance feature, which shifted to longer wavelength and increased in strength as the equivalent film thickness was increased. It is shown that Maxwell Garnett effective medium theory can be used to calculate the main features of optical absorption spectra.

  2. Plasma generated during underwater pulsed laser processing

    Science.gov (United States)

    Hoffman, Jacek; Chrzanowska, Justyna; Moscicki, Tomasz; Radziejewska, Joanna; Stobinski, Leszek; Szymanski, Zygmunt

    2017-09-01

    The plasma induced during underwater pulsed laser ablation of graphite is studied both experimentally and theoretically. The results of the experiment show that the maximum plasma temperature of 25000 K is reached 20 ns from the beginning of the laser pulse and decreases to 6500 K after 1000 ns. The observed OH absorption band shows that the plasma plume is surrounded by the thin layer of dissociated water vapour at a temperature around 5500 K. The hydrodynamic model applied shows similar maximum plasma temperature at delay times between 14 ns and 30 ns. The calculations show also that already at 14th ns, the plasma electron density reaches 0.97·1027 m-3, which is the critical density for 1064 nm radiation. At the same time the plasma pressure is 2 GPa, which is consisted with earlier measurements of the peak pressure exerted on a target in similar conditions.

  3. Ultra-short pulse laser proton acceleration

    Energy Technology Data Exchange (ETDEWEB)

    Zeil, Karl; Kraft, Stephan; Bussmann, Michael; Cowan, Thomas; Kluge, Thomas; Metzkes, Josefine; Richter, Tom; Schramm, Ulrich [Forschungszentrum Dresden-Rossendorf, Dresden (Germany)

    2010-07-01

    We present a systematic investigation of ultra-short pulse laser acceleration of protons yielding unprecedented maximum proton energies of 17 MeV using the Ti:Sapphire lased high power laser of 100 TW Draco at the Research Centre Dresden-Rossendorf. For plain few micron thick foil targets a linear scaling of the maximum proton energy with laser power is observed and attributed to the short acceleration period close to the target rear surface. Although excellent laser pulse contrast was available slight deformations of the target rear were found to lead to a predictable shift of the direction of the energetic proton emission away from target normal towards the laser direction. The change of the emission characteristics are compared to analytical modelling and 2D PIC simulations.

  4. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  5. Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

    Directory of Open Access Journals (Sweden)

    Lee Hee-Keun

    2015-07-01

    Full Text Available Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG hybrid (PMH welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

  6. 25 years of pulsed laser deposition

    Science.gov (United States)

    Lorenz, Michael; Ramachandra Rao, M. S.

    2014-01-01

    It is our pleasure to introduce this special issue appearing on the occasion of the 25th anniversary of pulsed laser deposition (PLD), which is today one of the most versatile growth techniques for oxide thin films and nanostructures. Ever since its invention, PLD has revolutionized the research on advanced functional oxides due to its ability to yield high-quality thin films, multilayers and heterostructures of a variety of multi-element material systems with rather simple technical means. We appreciate that the use of lasers to deposit films via ablation (now termed PLD) has been known since the 1960s after the invention of the first ruby laser. However, in the first two decades, PLD was something of a 'sleeping beauty' with only a few publications per year, as shown below. This state of hibernation ended abruptly with the advent of high T c superconductor research when scientists needed to grow high-quality thin films of multi-component high T c oxide systems. When most of the conventional growth techniques failed, the invention of PLD by T (Venky) Venkatesan clearly demonstrated that the newly discovered high-T c superconductor, YBa2Cu3O7-δ , could be stoichiometrically deposited as a high-quality nm-thin film with PLD [1]. As a remarkable highlight of this special issue, Venkatesan gives us his very personal reminiscence on these particularly innovative years of PLD beginning in 1986 [2]. After Venky's first paper [1], the importance of this invention was realized worldwide and the number of publications on PLD increased exponentially, as shown in figure 1. Figure 1. Figure 1. Published items per year with title or topic PLD. Data from Thomson Reuters Web of Knowledge in September 2013. After publication of Venky's famous paper in 1987 [1], the story of PLD's success began with a sudden jump in the number of publications, about 25 years ago. A first PLD textbook covering its basic understanding was soon published, in 1994, by Chrisey and Hubler [3]. Within a

  7. Stress Corrosion Cracking Behavior of Multipass TIG-Welded AA2219 Aluminum Alloy in 3.5 wt pct NaCl Solution

    Science.gov (United States)

    Venugopal, A.; Sreekumar, K.; Raja, V. S.

    2012-09-01

    The stress corrosion cracking (SCC) behavior of the AA2219 aluminum alloy in the single-pass (SP) and multipass (MP) welded conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using a slow-strain-rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both the BM and welded joints. The results showed that the ductility ratio ( ɛ NaCl/( ɛ air) was 0.97 and 0.96, respectively, for the BM and MP welded joint, and the same was marginally reduced to 0.9 for the SP welded joint. The fractographic examination of the failed samples revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy under all welded conditions. To understand the decrease in the ductility of the SP welded joint, preexposure SSRT followed by microstructural observations were made, which showed that the decrease in ductility ratio of the SP welded joint was caused by the electrochemical pitting that assisted the nucleation of cracks in the form of corrosion induced mechanical cracking rather than true SCC failure of the alloy. The microstructural examination and polarization tests demonstrated a clear grain boundary (GB) sensitization of the PMZ, resulting in severe galvanic corrosion of the SP weld joint, which initiated the necessary conditions for the localized corrosion and cracking along the PMZ. The absence of PMZ and a refined fusion zone (FZ) structure because of the lesser heat input and postweld heating effect improved the galvanic corrosion resistance of the MP welded joint greatly, and thus, failure occurred along the FZ.

  8. Influence of friction stir welding parameters on metallurgical and mechanical properties of dissimilar joint between semi-solid metal 356-T6 and aluminum alloys 6061-T651

    Directory of Open Access Journals (Sweden)

    Muhamad Tehyo

    2012-09-01

    Full Text Available The objective of this research is to investigate the effect of welding parameters on the microstructure and mechanicalproperties of friction stir (FS welded butt joints of dissimilar aluminum alloy sheets between Semi-Solid Metal (SSM 356-T6and AA6061-T651 by a computerized numerical control (CNC machine. The base materials of SSM356-T6 and AA6061-T651were located on the advancing side (AS and on the retreating side (RS, respectively. For this experiment, the FS weldedmaterials were joined under two different tool rotation speeds (1,750 and 2,000 rpm and six welding speeds (20, 50, 80, 120, 160,and 200 mm/min, which are the two prime joining parameters in FSW. From the investigation, the higher tool rotation speedaffected the weaker material’s (SSM maximum tensile strength less than that under the lower rotation speed. As for weldingspeed associated with various tool rotation speeds, an increase in the welding speed affected lesser the base material’s tensilestrength up to an optimum value; after which its effect increased. Tensile elongation was generally greater at greater toolrotation speed. An averaged maximum tensile strength of 206.3 MPa was derived from a welded specimen produced at the toolrotation speed of 2,000 rpm associated with the welding speed of 80 mm/min. In the weld nugget, higher hardness was observedin the stir zone than that in the thermo-mechanically affected zone. Away from the weld nugget, hardness levels increased backto the levels of the base materials. The microstructures of the welding zone in the FS welded dissimilar joint can be characterizedboth by the recrystallization of SSM356-T6 grains and AA6061-T651 grain layers.

  9. Explosive Welding of Aluminum, Titanium and Zirconium to Copper Sheet Metal

    Science.gov (United States)

    Hegazy, A. A.; Mote, J. D.

    1985-01-01

    The main material properties affecting the explosive weldability of a certain metal combination are the yield strength, the ductility, the density and the sonic velocity of the two metals. Successful welding of the metal combination depends mainly on the correct choice of the explosive welding parameters; i.e., the stand off distance, the weight of the explosive charge relative to the weight of the flyer plate and the detonation velocity of the explosive. Based on the measured and the handbook values of the properties of interest, the explosive welding parameters were calculated and the arrangements for the explosive welding of the Al alloy 6061-T6, titanium and zirconium to OFHC copper were determined. The relatively small sheet metal thickness (1/8") and the fact that the thickness of the explosive layer must exceed a certain minimum value were considered during the determination of the explosive welding conditions. The results of the metallographic investigations and the measurements of the shear strength at the interface demonstrate the usefulness of these calculations to minimize the number of experimental trials.

  10. High Temperature Plasticity of Bimetallic Magnesium and Aluminum Friction Stir Welded Joints

    Science.gov (United States)

    Regev, Michael; El Mehtedi, Mohamad; Cabibbo, Marcello; Quercetti, Giovanni; Ciccarelli, Daniele; Spigarelli, Stefano

    2014-02-01

    The high temperature deformation of a bimetallic AZ31/AA6061 Friction Stir Welded joint was investigated in the present study by constant load creep experiments carried out at 473 K (200 °C). The microstructural analysis revealed the strongly inhomogeneous nature of the weld, which was characterized by an extremely fine grain size in the magnesium-rich zones and by the extensive presence of intermetallic phases. In the high stress regime, the creep strain was concentrated in the refined and particle-rich microstructure of the weld zone, while the AA6061 base metal remained undeformed. In the low stress regime, deformation became more homogeneously distributed between the AZ31 base metal and the weld zone. The creep behavior of the weld was found to obey the constitutive equation describing the minimum creep rate dependence on applied stress for the base AZ31, slightly modified to take into account the finer microstructure and the role of secondary phase particles, i.e., the retardation of grain growth and the obstruction of grain boundary sliding.

  11. Non-Contact Cardiac Activity Monitoring using Pulsed Laser Vibrometer

    Directory of Open Access Journals (Sweden)

    Chen Chia WANG

    2014-01-01

    Full Text Available We demonstrate experimentally the detection of detailed human cardiac mechanical activity in a remote, non-contacting, and non-ionizing manner using a pulsed laser vibrometer. The highly sensitive pulsed laser vibrometer allows the detection of the temporally-phased mechanical events occurring in individual cardiac cycles even from the surface of clothing-covered extremities of the subjects. Fine structures of the detected cardiac traces are identified with their meanings assigned and corroborated using accelerometer and electrocardiogram measurements obtained concurrently with the pulsed laser vibrometer studies.

  12. Biomonitoring for iron, manganese, chromium, aluminum, nickel and cadmium in workers exposed to welding fume: a preliminary study

    Directory of Open Access Journals (Sweden)

    Mulyana

    2015-05-01

    Full Text Available The control of exposure to welding fumes is increasing importance in promoting a healthy, safe and productive work environment. This study is a case-control design, random study was conducted among welder (56 subjects and non welder (39 subjects with more than 1 years experience in the same job task in an automotive parts manufactory within the industrial area at Cikarang in 2013. All subjects were completed physical examination, informed consent and questionnaire. Blood heavy metals were determined by Inductively-Coupled Plasma Mass Spectrometry (ICP-MS. Whole blood iron, manganese, chromium and lead in welder were higher than non-welder, but not different for aluminum, nickel and cadmium. In welder, chromium and manganese correlated with smoking status, cadmium correlated with age and smoking status. In multivariate analysis, wholeblood cadmium correlates with age and smoking status.

  13. Experimental Investigations on Formability of Aluminum Tailor Friction Stir Welded Blanks in Deep Drawing Process

    Science.gov (United States)

    Kesharwani, R. K.; Panda, S. K.; Pal, S. K.

    2015-02-01

    In the present work, tailor friction stir welded blanks (TFSWBs) were fabricated successfully using 2.0-mm-thick AA5754-H22 and AA5052-H32 sheet metals with optimized tool design and process parameters. Taguchi L9 orthogonal array has been used to design the friction stir welding experiments, and the Grey relational analysis has been applied for the multi objective optimization in order to maximize the weld strength and total elongation reducing the surface roughness and energy consumption. The formability of the TFSWBs and parent materials was evaluated and compared in terms of limiting drawing ratio (LDR) using a conventional circular die. It was found that the formability of the TFSWBs was comparable with that of both the parent materials without failure in the weldment. A modified conical tractrix die (MCTD) was proposed to enhance the LDR of the TFSWBs. It was found that the formability was improved by 27% using the MCTD.

  14. Focused Acoustic Beam Evaluation of Aluminum — Lithium Friction Stir Weld

    Science.gov (United States)

    Sathish, Shamachary; Jata, Kumar V.; Martin, Richard W.; Reibel, Richard

    2007-03-01

    Local elastic variations were measured across a friction stir welded zone in Al-Li alloy with the use of a focused acoustic beam. The near surface microstructure was investigated by measuring both the amplitude and the local velocity of the Rayleigh Surface Waves (RSW). Both the amplitude and velocity of the focused longitudinal acoustic waves propagating through the thickness of the sample has been used for examination of the variations in the localized bulk elastic properties. The variations observed across the weld zone are explained based on microstructure and residual stress variations.

  15. Pulse shaping effects on weld porosity in laser beam spot welds : contrast of long- & short- pulse welds.

    Energy Technology Data Exchange (ETDEWEB)

    Ellison, Chad M. (Honeywell FM& T, Kansas City, MO); Perricone, Matthew J. (R.J. Lee Group, Inc., Monroeville, PA); Faraone, Kevin M. (BWX Technologies, Inc., Lynchburg, VA); Norris, Jerome T.

    2007-10-01

    Weld porosity is being investigated for long-pulse spot welds produced by high power continuous output lasers. Short-pulse spot welds (made with a pulsed laser system) are also being studied but to a much small extent. Given that weld area of a spot weld is commensurate with weld strength, the loss of weld area due to an undefined or unexpected pore results in undefined or unexpected loss in strength. For this reason, a better understanding of spot weld porosity is sought. Long-pulse spot welds are defined and limited by the slow shutter speed of most high output power continuous lasers. Continuous lasers typically ramp up to a simmer power before reaching the high power needed to produce the desired weld. A post-pulse ramp down time is usually present as well. The result is a pulse length tenths of a second long as oppose to the typical millisecond regime of the short-pulse pulsed laser. This study will employ a Lumonics JK802 Nd:YAG laser with Super Modulation pulse shaping capability and a Lasag SLS C16 40 W pulsed Nd:YAG laser. Pulse shaping will include square wave modulation of various peak powers for long-pulse welds and square (or top hat) and constant ramp down pulses for short-pulse welds. Characterization of weld porosity will be performed for both pulse welding methods.

  16. Miniature, Rugged, Pulsed Laser Source for LIDAR Application Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Princeton Optronics proposes to develop a high energy pulsed laser source based on a novel approach. The approach consists of a technique to combine a large number...

  17. Pulsed laser ablation of solids basics, theory and applications

    CERN Document Server

    Stafe, Mihai; Puscas, Niculae N

    2014-01-01

    The book introduces ‘the state of the art' of pulsed laser ablation and its applications. It is based on recent theoretical and experimental studies. The book reaches from the basics to advanced topics of pulsed laser ablation. Theoretical and experimental fundamental phenomena involved in pulsed laser ablation are discussed with respect to material properties, laser wavelength, fluence and intensity regime of the light absorbed linearly or non-linearly in the target material. The energy absorbed by the electrons leads to atom/molecule excitation, ionization and/or direct chemical bond breaking and is also transferred to the lattice leading to material heating and phase transitions. Experimental  non-invasive optical methods for analyzing these phenomena in real time are described. Theoretical models for pulsed laser ablation and phase transitions induced by laser beams and laser-vapour/plasma interaction during the plume expansion above the target are also presented. Calculations of the ablation speed and...

  18. Short-pulse laser interactions with disordered materials and liquids

    Energy Technology Data Exchange (ETDEWEB)

    Phinney, L.M.; Goldman, C.H.; Longtin, J.P.; Tien, C.L. [Univ. of California, Berkeley, CA (United States)

    1995-12-31

    High-power, short-pulse lasers in the picosecond and subpicosecond range are utilized in an increasing number of technologies, including materials processing and diagnostics, micro-electronics and devices, and medicine. In these applications, the short-pulse radiation interacts with a wide range of media encompassing disordered materials and liquids. Examples of disordered materials include porous media, polymers, organic tissues, and amorphous forms of silicon, silicon nitride, and silicon dioxide. In order to accurately model, efficiently control, and optimize short-pulse, laser-material interactions, a thorough understanding of the energy transport mechanisms is necessary. Thus, fractals and percolation theory are used to analyze the anomalous diffusion regime in random media. In liquids, the thermal aspects of saturable and multiphoton absorption are examined. Finally, a novel application of short-pulse laser radiation to reduce surface adhesion forces in microstructures through short-pulse laser-induced water desorption is presented.

  19. Characterization of Residual Stress Effects on Fatigue Crack Growth of a Friction Stir Welded Aluminum Alloy

    Science.gov (United States)

    Newman, John A.; Smith, Stephen W.; Seshadri, Banavara R.; James, Mark A.; Brazill, Richard L.; Schultz, Robert W.; Donald, J. Keith; Blair, Amy

    2015-01-01

    An on-line compliance-based method to account for residual stress effects in stress-intensity factor and fatigue crack growth property determinations has been evaluated. Residual stress intensity factor results determined from specimens containing friction stir weld induced residual stresses are presented, and the on-line method results were found to be in excellent agreement with residual stress-intensity factor data obtained using the cut compliance method. Variable stress-intensity factor tests were designed to demonstrate that a simple superposition model, summing the applied stress-intensity factor with the residual stress-intensity factor, can be used to determine the total crack-tip stress-intensity factor. Finite element, VCCT (virtual crack closure technique), and J-integral analysis methods have been used to characterize weld-induced residual stress using thermal expansion/contraction in the form of an equivalent delta T (change in local temperature during welding) to simulate the welding process. This equivalent delta T was established and applied to analyze different specimen configurations to predict residual stress distributions and associated residual stress-intensity factor values. The predictions were found to agree well with experimental results obtained using the crack- and cut-compliance methods.

  20. Tensile Fracture Location Characterizations of Friction Stir Welded Joints of Different Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    Huijie LIU; Hidetoshi FUJII; Masakatsu MAEDA; Kiyoshi NOGI

    2004-01-01

    The tensile fracture location characterizations of the friction stir welded joints of the AA1050-H24 and AA6061-T6Al alloys were evaluated in this study. The experimental results show that the fracture locations of the joints are different for the different Al alloys, and they are affected by the FSW parameters. When the joints are free of welding defects, the AA1050-H24 joints are fractured in the HAZ and TMAZ on the AS and the fracture parts undergo a large amount of plastic deformation, while the AA6061-T6 joints are fractured in the HAZ on the RS and the fracture surfaces are inclined a certain degree to the bottom surfaces of the joints. When some welding defects exist in the joints, the AA1050-H24 joints are fractured on the RS or AS, the AA6061-T6 joints are fractured on the RS, and all the fracture locations are near to the weld center. The fracture locations of the joints are dependent on the internal structures of the joints and can be explained by the microhardness profiles and defect morphologies of the joints.

  1. Pulsed laser deposition of pepsin thin films

    Energy Technology Data Exchange (ETDEWEB)

    Kecskemeti, G. [Department of Optics and Quantum Electronics, University of Szeged, H-6720 Szeged, Dom ter 9 (Hungary)]. E-mail: kega@physx.u-szeged.hu; Kresz, N. [Department of Optics and Quantum Electronics, University of Szeged, H-6720 Szeged, Dom ter 9 (Hungary); Smausz, T. [Hungarian Academy of Sciences and University of Szeged, Research Group on Laser Physics, H-6720 Szeged, Dom ter 9 (Hungary); Hopp, B. [Hungarian Academy of Sciences and University of Szeged, Research Group on Laser Physics, H-6720 Szeged, Dom ter 9 (Hungary); Nogradi, A. [Department of Ophthalmology, University of Szeged, H-6720, Szeged, Koranyi fasor 10-11 (Hungary)

    2005-07-15

    Pulsed laser deposition (PLD) of organic and biological thin films has been extensively studied due to its importance in medical applications among others. Our investigations and results on PLD of a digestion catalyzing enzyme, pepsin, are presented. Targets pressed from pepsin powder were ablated with pulses of an ArF excimer laser ({lambda} = 193 nm, FWHM = 30 ns), the applied fluence was varied between 0.24 and 5.1 J/cm{sup 2}. The pressure in the PLD chamber was 2.7 x 10{sup -3} Pa. The thin layers were deposited onto glass and KBr substrates. Our IR spectroscopic measurements proved that the chemical composition of deposited thin films is similar to that of the target material deposited at 0.5 and 1.3 J/cm{sup 2}. The protein digesting capacity of the transferred pepsin was tested by adapting a modified 'protein cube' method. Dissolution of the ovalbumin sections proved that the deposited layers consisted of catalytically active pepsin.

  2. Nanosecond pulsed laser texturing of optical diffusers

    Science.gov (United States)

    Alqurashi, Tawfiq; Sabouri, Aydin; Yetisen, Ali K.; Butt, Haider

    2017-02-01

    High-quality optical glass diffusers have applications in aerospace, displays, imaging systems, medical devices, and optical sensors. The development of rapid and accurate fabrication techniques is highly desirable for their production. Here, a micropatterning method for the fast fabrication of optical diffusers by means of nanosecond pulsed laser ablation is demonstrated (λ=1064 nm, power=7.02, 9.36 and 11.7 W and scanning speed=200 and 800 mm s-1). The experiments were carried out by point-to-point texturing of a glass surface in spiral shape. The laser machining parameters, the number of pulses and their power had significant effect on surface features. The optical characteristics of the diffusers were characterized at different scattering angles. The features of the microscale structures influenced average roughness from 0.8 μm to 1.97 μm. The glass diffusers scattered light at angles up to 20° and their transmission efficiency were measured up to ˜97% across the visible spectrum. The produced optical devices diffuse light less but do so with less scattering and energy losses as compared to opal diffusing glass. The presented fabrication method can be applied to any other transparent material to create optical diffusers. It is anticipated that the optical diffusers presented in this work will have applications in the production of LED spotlights and imaging devices.

  3. Pulsed laser deposition of tantalum pentoxide film

    Science.gov (United States)

    Zhang, J.-Y.; Boyd, I. W.

    We report thin tantalum pentoxide (Ta2O5) films grown on quartz and silicon substrates by the pulsed laser deposition (PLD) technique employing a Nd:YAG laser (wavelength λ=532 nm) in various O2 gas environments. The effect of oxygen pressure, substrate temperature, and annealing under UV irradiation using a 172-nm excimer lamp on the properties of the grown films has been studied. The optical properties determined by UV spectrophotometry were also found to be a sensitive function of oxygen pressure in the chamber. At an O2 pressure of 0.2 mbar and deposition temperatures between 400 and 500 °C, the refractive index of the films was around 2.18 which is very close to the bulk Ta2O5 value of 2.2, and an optical transmittance around 90% in the visible region of the spectrum was obtained. X-ray diffraction measurements showed that the as-deposited films were amorphous at temperatures below 500 °C and possessed an orthorhombic (β-Ta2O5) crystal structure at temperatures above 600 °C. The most significant result of the present study was that oxygen pressure could be used to control the composition and modulate optical band gap of the films. It was also found that UV annealing can significantly improve the optical and electrical properties of the films deposited at low oxygen pressures (<0.1 mbar).

  4. Pulsed laser deposition of rare earth compounds

    CERN Document Server

    Stone, L A

    2001-01-01

    Magnetostrictive thin films have been deposited using various techniques such as sputtering and evaporation but the use of laser deposition has been limited. This research presents the results from pulsed laser deposition (PLD) of TbFe sub 2 , DyFe sub 2 and Terfenol-D thin films using an infra red Transversely Excited Atmospheric (TEA) CO sub 2 laser at lambda approx 10.6 mu m and an ultra violet Argon-Fluoride (ArF) excimer laser at lambda approx 193 nm. Results have showed that the TEA CO sub 2 laser under the range of conditions studied is not suitable for the production of magnetostrictive films. The problems experienced are a mixture of mostly fracture debris at low fluences (F approx 20 Jcm sup - sup 2) and melt droplets at high fluences (F approx 60 Jcm sup - sup 2). In all cases the destruction of the target is a major problem, with the Terfenol-D targets being the worst affected. Thin films produced were all iron rich. The use of an excimer laser has proved more successful in providing stoichiometri...

  5. Pulsed laser deposition of ferroelectric thin films

    Science.gov (United States)

    Sengupta, Somnath; McKnight, Steven H.; Sengupta, Louise C.

    1997-05-01

    It has been shown that in bulk ceramic form, the barium to strontium ratio in barium strontium titanium oxide (Ba1- xSrxTiO3, BSTO) affects the voltage tunability and electronic dissipation factor in an inverse fashion; increasing the strontium content reduces the dissipation factor at the expense of lower voltage tunability. However, the oxide composites of BSTO developed at the Army Research Laboratory still maintain low electronic loss factors for all compositions examined. The intent of this study is to determine whether such effects can be observed in the thin film form of the oxide composites. The pulsed laser deposition (PLD) method has been used to deposit the thin films. The different compositions of the compound (with 1 wt% of the oxide additive) chosen were: Ba0.3Sr0.7TiO3, Ba0.4Sr0.6TiO3, Ba0.5Sr0.5TiO3, Ba0.6Sr0.4TiO3, and Ba0.7Sr0.3TiO3. The electronic properties investigated in this study were the dielectric constant and the voltage tunability. The morphology of the thin films were examined using the atomic force microscopy. Fourier transform Raman spectroscopy was also utilized for optical characterization of the thin films. The electronic and optical properties of the thin films and the bulk ceramics were compared. The results of these investigations are discussed.

  6. Investigation of Interface Bonding Mechanism of an Explosively Welded Tri-Metal Titanium/Aluminum/Magnesium Plate by Nanoindentation

    Science.gov (United States)

    Zhang, T. T.; Wang, W. X.; Zhou, J.; Cao, X. Q.; Yan, Z. F.; Wei, Y.; Zhang, W.

    2017-08-01

    A tri-metal titanium/aluminum/magnesium (Ti/Al/Mg) cladding plate, with an aluminum alloy interlayer plate, was fabricated for the first time by explosive welding. Nanoindentation tests and associated microstructure analysis were conducted to investigate the interface bonding mechanisms of the Ti/Al/Mg cladding plate. A periodic wavy bonding interface (with an amplitude of approximately 30 μm and a wavelength of approximately 160 μm) without a molten zone was formed between the Ti and Al plates. The bonding interface between the Al and the Mg demonstrated a similar wavy shape, but the wave at this location was much larger with an amplitude of approximately 390 μm and a wavelength of approximately 1580 μm, and some localized melted zones also existed at this location. The formation of the wavy interface was found to result from a severe deformation at the interface, which was caused by the strong impact or collision. The nanoindentation tests showed that the material hardness decreased with increasing distance from the bonding interface. Material hardness at a location was found to be correlated with the degree of plastic deformation at that site. A larger plastic deformation was correlated with an increase in hardness.

  7. Ultrashort-pulse lasers based on the Sagnac interferometer

    Energy Technology Data Exchange (ETDEWEB)

    Bezrodnyi, V.I.; Prokhorenko, V.I.; Tikhonov, E.A.; Shpak, M.T.; Iatskiv, D.IA.

    1988-01-01

    Results of experimental studies carried out on passively mode-locked and synchronously pumped ultrashort-pulse lasers with cavities based on the Sagnac interferometer are reported. It is shown that the use of the interferometer makes it possible to substantially improve the principal parameters of the ultrashort-pulse laser, such as repeatability, stability, spatial-angular characteristics, and the frequency tuning range. In particular, results are presented for YAG:Nd(3+) and dye lasers with Sagnac interferometers. 10 references.

  8. Evolution of the Structure of Local Regions of Fused Metal in Explosion-Welded Nickel-Aluminum Composites Under Heat Treatment

    Science.gov (United States)

    Shmorgun, V. G.; Bogdanov, A. I.; Gurevich, L. M.

    2016-03-01

    The methods of electron, optical, and atomic force microscopy are used to study the structure, morphology and phase composition of local regions of fused metal in an explosion-welded nickel-aluminum composite. It is shown that the diffusion zone formed due to the heat treatment repeats the contour of the fuse in the first stage and then "absorbs" it upon duration of the hold thus leveling the phase composition. ANi2Al3 Aluminide layer forms on the side of nickel and a NiAl3 layer forms on the side of aluminum.

  9. Numerical Simulation of Temperature Distribution and Material Flow During Friction Stir Welding 2017A Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Mimouni Oussama

    2016-01-01

    Full Text Available This study describes the use of fluid dynamic code, FLUENT to model the flow of metal in the AA2017A case around the welding tool pin (FSW. A standard threaded tool profile is used for the analysis of phenomena during welding such as heat generation and flow of the material are included. The main objective is to gain a better understanding of the flow of material around a tool. The model showed a large number of phenomena similar to those of the real process. The model has also generated a sufficient amount of heat, which leads to a good estimate of the junction temperature. These results were obtained using a viscosity which is near the solidus softening.

  10. Complete inspection of friction stir welds in aluminum using ultrasonic and eddy current arrays

    Energy Technology Data Exchange (ETDEWEB)

    Lamarre, A.; Dupuis, O. [R/D Tech, Quebec, Quebec (Canada)]. E-mail: andre.lamarre@rd-tech.com; olivier.dupuis@rd-tech.com; Moles, M. [R/D Tech, Mississauga, Ontario (Canada)]. E-mail: Michael.moles@rd-tech.com

    2006-07-15

    Ultrasonic phased-array offers tremendous advantages for the inspection of Friction stir welds (FSW), a new method of joining metals using a solid state bonding process. Phased array ultrasonics can reliably detect all internal volumetric defects in FSW, such as cracks, inclusion, porosity and lack-of-penetration. Spot-focused beams improve detection, inspection angles can be optimized electronically and electronic scan of the beam normal to the welds gives rapid one-line scan inspection to assure full coverage. Furthermore, a technique using ultrasonic attenuation measurements shows the presence or absence of conditions for forming kissing bonds (or entrapped oxide defects). Also, eddy current arrays can be used for surface inspection, and can help to detect tight kissing bonds. Using all three approaches, the overall detection capability of kissing bonds is high. (author)

  11. Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

    Directory of Open Access Journals (Sweden)

    M Jokar

    2014-12-01

    Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

  12. Gas Metal Arc Weld (GMAW) Qualification of 7020-T651 Aluminum

    Science.gov (United States)

    2015-11-01

    5087 and 5556A filler metal alloys have more titanium (Ti) than typically used and necessary in ingot casting of structural alloys. The Ti serves...nucleation of solid from liquid weld metal , to refine the grain size, and modify grain structure to a more equiaxed shape. Table 2 reveals the plate...5 Table 4 details the certified mechanical properties measured in tension of the base metal 7020-T651 25.04- and 39.94-mm-thick plates. The strength

  13. Laser Peening for Mitigation of Stress Corrosion Cracking at Welds in Marine Aluminum

    Science.gov (United States)

    2011-06-01

    Second Reader: Joseph C. Farmer THIS PAGE INTENTIONALLY LEFT BLANK i REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 Public reporting burden...Advisor Joseph C. Farmer Second Reader Knox Millsaps Chair, Department of Mechanical and Aerospace Engineering iv THIS PAGE...Cruisers, in Defense News2010. p. 4. [4] K. N. Tran, M. R. Hill, et al., Welding Journal, 85 (2006) 28. [5] M. G. Fontana , Stress Corrosion, in Corrosion

  14. Friction Stir Weld Failure Mechanisms in Aluminum-Armor Structures Under Ballistic Impact Loading Conditions

    Science.gov (United States)

    2013-01-01

    Sheet) Continuation for Block 13 ARO Report Number Friction Stir Weld Failure Mechanisms in Alumin Block 13: Supplementary Note © 2013 . Published in...nose, steel jacketed, hard tungsten core (1400 Hv), armor piercing (AP) projectile (Ref 1). As mentioned above, this failure mechanism is often...zones being impacted with blunt, lower hardness projectiles [e.g., 20-mm caliber, 53 g, blunt, chamfered right circular cylindrical steel fragment

  15. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  16. Friction stir welding process and material microstructure evolution modeling in 2000 and 5000 series of aluminum alloy

    Science.gov (United States)

    Yalavarthy, Harshavardhan

    Interactions between the rotating and advancing pin-shaped tool (terminated at one end with a circular-cylindrical shoulder) with the clamped welding-plates and the associated material and heat transport during a Friction Stir Welding (FSW) process are studied computationally using a fully-coupled thermo-mechanical finite-element analysis. To surmount potential numerical problems associated with extensive mesh distortions/entanglement, an Arbitrary Lagrangian Eulerian (ALE) formulation was used which enabled adaptive re-meshing (to ensure the continuing presence of a high-quality mesh) while allowing full tracking of the material free surfaces. To demonstrate the utility of the present computational approach, the analysis is applied to the cases of same-alloy FSW of two Aluminum-alloy grades: (a) AA5083 (a solid-solution strengthened and strain-hardened/stabilized Al-Mg-Mn alloy); and (b) AA2139 (a precipitation hardened quaternary Al-Cu-Mg-Ag alloy). Both of these alloys are currently being used in military-vehicle hull structural and armor systems. In the case of non-age-hardenable AA5083, the dominant microstructure evolution processes taking place during FSW are extensive plastic deformation and dynamic recrystallization of highly-deformed material subjected to elevated temperatures approaching the melting temperature. To account for the competition between plastic-deformation controlled strengthening and dynamic-recrystallization induced softening phenomena during the FSW process, the original Johnson-Cook strain- and strain-rate hardening and temperature-softening material strength model is modified in the present work using the available recrystallization-kinetics experimental data. In the case of AA2139, in addition to plastic deformation and dynamic recrystallization, precipitates coarsening, over-aging, dissolution and re-precipitation had to be also considered. Limited data available in the open literature pertaining to the kinetics of the aforementioned

  17. Comprehensive Development and Comparison of two Feed Forward Back Propagation Neural Networks for Forward and Reverse Modeling of Aluminum Alloy AA5083; H111 TIG Welding Process

    Directory of Open Access Journals (Sweden)

    Dr.J.P.Ganjigatti

    2016-05-01

    Full Text Available The development of an intelligent system for the establishment of relationship between input parameters and the responses utilizing both reverse and forward modeling of artificial neural networks is the main objective of the present research work. Prediction of quality characteristics such as front width, back width, front height and back height of the weld bead geometry in Tungsten Inert Gas welding process of AA5083; H111 Aluminum alloy is the aim in forward modeling from known set of process parameters such as current, %balance, welding speed, arc gap, gas flow rate, and frequency. Reverse modeling meets the industrial requirements of automatic welding to predict the recommended weld bead geometry characteristics. Comprehensive approach for the development of two back propagation networks viz. feed forward back propagation (FFBP and Elman back propagation (EBP neural networks is adopted. 212 Face centered central composite design based experimental data is utilized for the development of both supervised learning networks with batch mode training approach. A comparison of performance of FFBPP and EBP neural networks are made with that of stepwise multiple regression statistical modeling. Analysis of results showed that both neural network modeling outperformed the statistical approach in making better predictions and the models are efficient in selection of parameters effectively for the desired responses. FFBP performance found to marginally better than that of EBP neural network. Also the forward modeling performance was better than that of reverse modeling in both neural networks

  18. High speed sampling circuit design for pulse laser ranging

    Science.gov (United States)

    Qian, Rui-hai; Gao, Xuan-yi; Zhang, Yan-mei; Li, Huan; Guo, Hai-chao; Guo, Xiao-kang; He, Shi-jie

    2016-10-01

    In recent years, with the rapid development of digital chip, high speed sampling rate analog to digital conversion chip can be used to sample narrow laser pulse echo. Moreover, high speed processor is widely applied to achieve digital laser echo signal processing algorithm. The development of digital chip greatly improved the laser ranging detection accuracy. High speed sampling and processing circuit used in the laser ranging detection system has gradually been a research hotspot. In this paper, a pulse laser echo data logging and digital signal processing circuit system is studied based on the high speed sampling. This circuit consists of two parts: the pulse laser echo data processing circuit and the data transmission circuit. The pulse laser echo data processing circuit includes a laser diode, a laser detector and a high sample rate data logging circuit. The data transmission circuit receives the processed data from the pulse laser echo data processing circuit. The sample data is transmitted to the computer through USB2.0 interface. Finally, a PC interface is designed using C# language, in which the sampling laser pulse echo signal is demonstrated and the processed laser pulse is plotted. Finally, the laser ranging experiment is carried out to test the pulse laser echo data logging and digital signal processing circuit system. The experiment result demonstrates that the laser ranging hardware system achieved high speed data logging, high speed processing and high speed sampling data transmission.

  19. 3003铝合金A-TIG焊表面活性剂实验%Experiment of A-TIG Welding with Activating Fluxes on 3003 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    周泽杰; 黄志超; 曹高浩

    2012-01-01

    AC A-T1G welding on 3003 Aluminum alloy is investigated. The single component of oxide SiO2, TiO2 and halide MnCl2, NaCl, CaF2 are served as activating fluxes to study the effect on weld penetration. The result shows that the A-TIG weld penetration with activating fluxes can be improved to a certain extent. The oxide has more effect to improve weld penetration than the halide. TiO2 has larger effect to improve penetration than any others, and penetration is improved about 80%, and there are no weld defects such as cracks, blowhole, and weld slag inclusions on weld joint.%对3003铝合金进行交流活性钨极氩弧焊(A-TlG)焊接实验,选用氧化物SiO2,TiO2和卤化物MnCl2,NaCl,CaF2作为活性剂,研究了单一成分表面活性剂对焊接熔深的影响.实验结果表明:涂敷活性剂可以一定程度的增加焊缝熔深;氧化物增加焊缝熔深的作用比卤化物大;TiO2作用最显著,熔深增加约80%,且焊缝无裂纹、气孔、夹渣等缺陷.

  20. Microstructural and Mechanical Properties of Friction Stir Welded Nickel-Aluminum Bronze (NAB) Alloy

    Science.gov (United States)

    Küçükömeroğlu, T.; Şentürk, E.; Kara, L.; İpekoğlu, G.; Çam, G.

    2016-01-01

    In this study, the applicability of friction stir welding to cast NAB alloy (i.e., C95800) with a thickness of 9 mm has been investigated. The joint performance was determined by conducting optical microscopy, microhardness measurements, and mechanical testing (e.g., tensile and Charpy impact tests). The effect of stir intensity on joint performance was also determined. A grain refinement (equiaxed fine grain structure) as well as evolution of a Widmanstätten structure was achieved within the stir zone of all the joints produced. Thus, all of the joints produced exhibited higher proof stress (i.e., between 512 and 616 MPa) than that of the base material, i.e., 397 MPa. On the other hand, only half of the specimens exhibited higher tensile strength values than that of the base plate (i.e., 794 MPa), whereas the other specimens displayed lower tensile strength than the base plate due to the existence of weld defects, namely cold bonding and/or tunnel defect.

  1. A Case Study for the Welding of Dissimilar EN AW 6082 and EN AW 5083 Aluminum Alloys by Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    Sefika Kasman

    2016-12-01

    Full Text Available The aim of this study is to investigate the effect of keeping constant the tool rotational speed to the welding speed ratio (υ ratio on the mechanical properties of the dissimilar friction stir welding of EN AW6082-T6 and EN AW5083-H111. Two different pins shaped as triangular and pentagonal were associated with the constant υ ratio. From the tensile test results, it was found that the υ ratio does not create an evident change in the weld joint strength. The small cavity- and tunnel-type defects were observed at the nugget zone and located on the advancing side of the pin. These defects caused a decrease in the strength and elongation of the weld joint. The most important inference obtained from the experimental results is that if the υ ratio is kept constant, the weld joint strength for each weld does not correspond to a constant value.

  2. Fatigue properties for FSW and MIG welded joints of thickness plate aluminum alloy%厚板铝合金FSW和MIG焊接接头疲劳性能

    Institute of Scientific and Technical Information of China (English)

    杨新岐; 吴铁; 张家龙; 秦红珊

    2012-01-01

    对厚度10 mm的6082-T6铝合金搅拌摩擦焊(FSW)和MIG焊接接头的疲劳强度进行了试验研究,并与6082-T6母材疲劳性能进行了对比分析.结果表明,6082-T6母材的疲劳S-N曲线最高、MIG焊接接头S-N曲线度最低,而FSW接头的疲劳S-N曲线近似位于两者之间;在高应力区FSW疲劳强度低于MIG焊接接头、而在低应力区高于MIG焊接接头.大部分FSW试样疲劳裂纹启始于焊缝根部的"弱连接"缺陷,采用机械加工去掉1.4 mm厚度焊缝根部材料后,FSW疲劳强度明显提高并接近母材数据.厚板6082-T6铝合金FSW焊缝根部质量控制是影响疲劳性能的关键因素.%The fatigue properties of FSW and MIG welded joints for AA6082-T6 aluminum alloy of 10 mm thickness were investigated by the fatigue S-N curves testing method,and these prperties were also compared to that of AA6082-T6 base material.It was shown that the fatigue S-N curve of AA6082-T6 base material was the highest,the S-N curve of MIG welded joints was the lowest,and the S-N curve of FSW joint was between the two curves.In high stress range,the fatigue strength of FSW was lower than that of MIG welded joints,while in low stress range,it was higher than the MIG welded joints.It indicated that most of the FSW specimens were initially fractured at the weld,caused by the "weak-bonding" defects and the fatigue strength of FSW joint increased apparently,which is close to the values of base material after removing one layer of weld root material with thickness of 1.4 mm.Thus it can be verified that the quality of the weld root sites for the single-side FSW welded joints of AA6082-T6 aluminum alloys thick plate should be the key factor to influence the fatigue properties of FSW joint.

  3. Medical applications of ultra-short pulse lasers

    Energy Technology Data Exchange (ETDEWEB)

    Kim, B M; Marion, J E

    1999-06-08

    The medical applications for ultra short pulse lasers (USPLs) and their associated commercial potential are reviewed. Short pulse lasers offer the surgeon the possibility of precision cutting or disruption of tissue with virtually no thermal or mechanical damage to the surrounding areas. Therefore the USPL offers potential improvement to numerous existing medical procedures. Secondly, when USPLs are combined with advanced tissue diagnostics, there are possibilities for tissue-selective precision ablation that may allow for new surgeries that cannot at present be performed. Here we briefly review the advantages of short pulse lasers, examine the potential markets both from an investment community perspective, and from the view. of the technology provider. Finally nominal performance and cost requirements for the lasers, delivery systems and diagnostics and the present state of development will be addressed.

  4. Design of nanosecond pulse laser micromachining system based on PMAC

    Science.gov (United States)

    Liu, Mingyan; Fu, Xing; Xu, Linyan; Lin, Qian; Gu, Shuang

    2012-10-01

    Pulse laser micromachining technology, as a branch of laser processing technology, has been widely used in MEMS device processing, aviation, instruments fabrication, circuit board design etc.. In this paper, a novel nanosecond pulse laser micromachining system is presented, which consists of nanosecond pulse LASER, optical path mechanical structure, transmission system, motion control system. Nanosecond pulse UV laser, with 355 nm wavelength and 40ns pulse width, is chosen as the light source. Optical path mechanical structure is designed to get ideal result of laser focusing. Motion control system, combining PMAC card with the PC software, can control the 3-D motion platform and complete microstructure processing. By CCD monitoring system, researchers can get real-time detection on the effect of laser beam focusing and processing process.

  5. Ultrashort pulse laser technology laser sources and applications

    CERN Document Server

    Schrempel, Frank; Dausinger, Friedrich

    2016-01-01

    Ultrashort laser pulses with durations in the femtosecond range up to a few picoseconds provide a unique method for precise materials processing or medical applications. Paired with the recent developments in ultrashort pulse lasers, this technology is finding its way into various application fields. The book gives a comprehensive overview of the principles and applications of ultrashort pulse lasers, especially applied to medicine and production technology. Recent advances in laser technology are discussed in detail. This covers the development of reliable and cheap low power laser sources as well as high average power ultrashort pulse lasers for large scale manufacturing. The fundamentals of laser-matter-interaction as well as processing strategies and the required system technology are discussed for these laser sources with respect to precise materials processing. Finally, different applications within medicine, measurement technology or materials processing are highlighted.

  6. Pulse laser machining and particulate separation from high impact polystyrene

    Energy Technology Data Exchange (ETDEWEB)

    Arif, Saira; Kautek, Wolfgang, E-mail: wolfgang.kautek@univie.ac.at

    2014-01-01

    Opaque high impact polystyrene (HIPS) contaminated with graphite particles and poly(styrene-co-divinyl benzene) spheres can only be removed efficiently with nanosecond-pulsed laser radiation of 532 nm while the substrate is preserved. The destruction thresholds are 1–2 orders of magnitude lower than that of other common technical polymers. The inhomogeneously distributed polybutadiene composite component led to enhanced light scattering in the polystyrene matrix so that increased light absorption and energy density causes a comparatively low ablation threshold. Due to this fact there is advantageous potential for pulse laser machining at comparatively low fluences.

  7. The mechanism for SEU simulation by pulsed laser

    Institute of Scientific and Technical Information of China (English)

    HUANG Jianguo; HAN Jianwei

    2004-01-01

    To simulate single event effect (SEE) by pulsed laser is a new approach in ground-based simulation of SEE in recent years. In this paper the way in which picosecond pulsed laser interacts with semiconductor and the mechanism of SEE inducement are analyzed. Additionally, associated calculations are made in the case of Nd:YAG and Ti:Sapphire lasers generally used in experiments and silicon device, with comparisons made between the two lasers. In the meantime, the fundamental principle for determining laser parameters and their typical ranges of values are provided according to the results.

  8. Development of pulse laser processing for mounting fiber Bragg grating

    Energy Technology Data Exchange (ETDEWEB)

    Nishimura, Aikihko; Shimada, Yukihiro; Yonemoto, Yukihiro; Suzuki, Hirokazu; Ishibashi, Hisayoshi [Quantum Beam Science Directorate, Japan Atomic Energy Agency, 8-1-7 Umebidai Kidugawa Kyoto 619-0215 (Japan); Applied Laser Technology Institute, Tsuruga Head Office, Japan Atomic Energy Agency, 65-20 Kizaki Tsuruga Fukui 914-8585 (Japan); Technical Research and Development Institute, Kumagai Gumi Co., Ltd., 2-1 Tsukudo, Shinjuku Tokyo 162-8557 (Japan)

    2012-07-11

    Pulse laser processing has been developed for the application of industrial plants in monitoring and maintenance. Surface cleaning by nano-second laser ablation was demonstrated for decontamination of oxide layers of Cr contained steel. Direct writing by femtosecond processing induced a Bragg grating in optical fiber to make it a seismic sensor for structural health monitoring. Adhesive cement was used to fix the seismic sensor on the surface of reactor coolant pipe material. Pulse laser processing and its related technologies were presented to overcome the severe accidents of nuclear power plants.

  9. Development of pulse laser processing for mounting fiber Bragg grating

    Science.gov (United States)

    Nishimura, Aikihko; Shimada, Yukihiro; Yonemoto, Yukihiro; Suzuki, Hirokazu; Ishibashi, Hisayoshi

    2012-07-01

    Pulse laser processing has been developed for the application of industrial plants in monitoring and maintenance. Surface cleaning by nano-second laser ablation was demonstrated for decontamination of oxide layers of Cr contained steel. Direct writing by femtosecond processing induced a Bragg grating in optical fiber to make it a seismic sensor for structural health monitoring. Adhesive cement was used to fix the seismic sensor on the surface of reactor coolant pipe material. Pulse laser processing and its related technologies were presented to overcome the severe accidents of nuclear power plants.

  10. 铝合金矩形机箱工装设计及拼焊工艺%Welding Fixture Design and Assemble Welding Process for Aluminum Alloy Rectangle Chassis

    Institute of Scientific and Technical Information of China (English)

    唐彬; 魏连峰; 王泽明; 王世忠; 俞德怀

    2013-01-01

    The problems which include difficulty in assembly,joint quality control,large distortion after welding exist in assembly welding process of heavy-thickness aluminum rectangle chassis.The corresponding fixture types were chosen for different type of structure plates.According to the characteristic of chassis type bodies deformation after welding,a fixture for the chassis was designed.Based on these works,electron beam welding is successfully used in the chassis assembly welding process.The chassis after welding meet the specifications of design requirement.The results show that the designed fixture and process is practical,and this research is advantageously used in solving these problems.%大厚度铝合金矩形机箱在拼焊生产过程中,存在组装难度大,焊缝质量不易保证,焊后变形大等问题.针对铝合金矩形机箱焊后马鞍型和螺旋型变形特点,选用表面定位方式,设计了多种类型的夹板,完成了箱体焊接工装的设计.在此基础上,采用真空电子束焊,通过严格的工艺措施完成了机箱的拼焊,获得了深宽比符合要求的焊缝,保证了机箱结构的完整性.经检测,矩形机箱满足设计要求.实践证明,此工装和工艺方案可行,对类似构件的制造有指导意义.

  11. Effect of Repair Welding on Electrochemical Corrosion and Stress Corrosion Cracking Behavior of TIG Welded AA2219 Aluminum Alloy in 3.5 Wt Pct NaCl Solution

    Science.gov (United States)

    Venugopal, A.; Sreekumar, K.; Raja, V. S.

    2010-12-01

    The stress corrosion cracking (SCC) behavior of AA2219 aluminum alloy in the as-welded (AW) and repair-welded (RW) conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using the slow strain rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both BM and welded joints. The results show that the ductility ratio ( ɛ NaCl/( ɛ air)) of the BM was close to one (0.97) and reduced to 0.9 for the AW joint. This value further reduced to 0.77 after carrying out one repair welding operation. However, the RW specimen exhibited higher ductility than the single-weld specimens even in 3.5 wt pct NaCl solution. SSRT results obtained using pre-exposed samples followed by post-test metallographic observations clearly showed localized pitting corrosion along the partially melted zone (PMZ), signifying that the reduction in ductility ratio of both the AW and RW joints was more due to mechanical overload failure, caused by the localized corrosion and a consequent reduction in specimen thickness, than due to SCC. Also, the RW joint exhibited higher ductility than the AW joint both in air and the environment, although SCC index (SI) for the former is lower than that of the latter. Fractographic examination of the failed samples, in general, revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy. Microstructural examination and polarization tests further demonstrate grain boundary melting along the PMZ, and that provided the necessary electrochemical condition for the preferential cracking on that zone of the weldment.

  12. Pulsed lasers in dentistry: sense or nonsense?

    Science.gov (United States)

    Koort, Hans J.; Frentzen, Matthias

    1991-05-01

    The great interest in the field of laser applications in dentistry provokes the question, if all these new techniques may really fulfill advantages, which are expected after initial in-vitro studies. Whereas laser surgery of soft oral tissues has been developed to a standard method, laser treatment of dental hard tissues and the bone are attended with many unsolved problems. Different laser types, especially pulsed lasers in a wide spectrum of wavelengths have been proofed for dental use. Today neither the excimer lasers, emitting in the far uv-range from 193 to 351 nm, nor the mid-infrared lasers like Nd:YAG (1,064 μm), Ho:YAG (2,1 μm) and Er:YAG (2,96 μm) or the C02-laser (10,6 μm) show mechanism of interaction more carefully and faster than a preparation of teeth with diamond drillers. The laser type with the most precise and considerate treatment effects in the moment is the short pulsed (15 ns) ArF-excimer laser with a wavelength of 193 nm. However this laser type has not yet the effectivity of mechanical instruments and it needs a mirror system to deliver the radiation. Histological results point out, that this laser shows no significant pathological alterations in the adjacent tissues. Another interesting excimer laser, filled with XeCI and emitting at a wavelength of 308 nm has the advantage to be good to deliver through quartz fibers. A little more thermal influence is to be seen according to the longer wavelength. Yet the energy density, necessary to cut dental hard tissues will not be reached with the laser systems available now. Both the pulsed Er:YAG- (2,94 μm, pulse duration 250 s) and the Ho:YAG -laser (2,1 μm, pulse duration 250 μs) have an effective coupling of the laser energy to hydrogeneous tissues, but they do not work sufficient on healthy enamel and dentine. The influence to adjacent healthy tissue is not tolerable, especially in regard of the thermal damage dentine and pulp tissues. Moreover, like the 193 nm ArF-excimer laser

  13. A compact field-portable double-pulse laser system to enhance laser induced breakdown spectroscopy

    Science.gov (United States)

    Li, Shuo; Liu, Lei; Yan, Aidong; Huang, Sheng; Huang, Xi; Chen, Rongzhang; Lu, Yongfeng; Chen, Kevin

    2017-02-01

    This paper reports the development of a compact double-pulse laser system to enhance laser induced breakdown spectroscopy (LIBS) for field applications. Pumped by high-power vertical-surface emitting lasers, the laser system that produces 16 ns pulse at 12 mJ/pulse with total weight less than 10 kg is developed. The inter-pulse delay can be adjusted from 0 μ s with 0.5 μ s increment. Several LIBS experiments were carried out on NIST standard aluminum alloy samples. Comparing with the single-pulse LIBS, up to 9 times enhancement in atomic emission line was achieved with continuum background emission reduced by 70%. This has led to up to 10 times improvement in the limit of detection. Signal stability was also improved by 128% indicating that a more robust and accurate LIBS measurement can be achieved using a compact double-pulse laser system. This paper presents a viable and field deployable laser tool to dramatically improve the sensitivity and applicability of LIBS for a wide array of applications.

  14. Investigation on the explosive welding mechanism of corrosion-resisting aluminum and stainless steel tubes through finite element simulation and experiments

    Science.gov (United States)

    Sui, Guo-Fa; Li, Jin-Shan; Li, Hong-Wei; Sun, Feng; Zhang, Tie-Bang; Fu, Heng-Zhi

    2012-02-01

    To solve the difficulty in the explosive welding of corrosion-resistant aluminum and stainless steel tubes, three technologies were proposed after investigating the forming mechanism through experiments. Then, a 3D finite element model was established for systematic simulations in the parameter determination. The results show that the transition-layer approach, the coaxial initial assembly of tubes with the top-center-point the detonation, and the systematic study by numerical modeling are the key technologies to make the explosive welding of LF6 aluminum alloy and 1Cr18Ni9Ti stainless steel tubes feasible. Numerical simulation shows that radial contraction and slope collision through continuous local plastic deformation are necessary for the good bonding of tubes. Stand-off distances between tubes ( D 1 and D 2) and explosives amount ( R) have effect on the plastic deformation, moving velocity, and bonding of tubes. D 1 of 1 mm, D 2 of 2 mm, and R of 2/3 are suitable for the explosive welding of LF6-L2-1Cr18Ni9Ti three-layer tubes. The plastic strain and moving velocity of the flyer tubes increase with the increase of stand-off distance. More explosives ( R>2/3) result in the asymmetrical distribution of plastic strain and non-bonding at the end of detonation on the tubes.

  15. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-03-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  16. Effect of Surface States on Joining Mechanisms and Mechanical Properties of Aluminum Alloy (A5052 and Polyethylene Terephthalate (PET by Dissimilar Friction Spot Welding

    Directory of Open Access Journals (Sweden)

    Farazila Yusof

    2016-04-01

    Full Text Available In this research, polyethylene terephthalate (PET, as a high-density thermoplastic sheet, and Aluminum A5052, as a metal with seven distinct surface roughnesses, were joined by friction spot welding (FSW. The effect of A5052’s various surface states on the welding joining mechanism and mechanical properties were investigated. Friction spot welding was successfully applied for the dissimilar joining of PET thermoplastics and aluminum alloy A5052. During FSW, the PET near the joining interface softened, partially melted and adhered to the A5052 joining surface. The melted PET evaporated to form bubbles near the joining interface and cooled, forming hollows. The bubbles have two opposite effects: its presence at the joining interface prevent PET from contacting with A5052, while bubbles or hollows are crack origins that induce crack paths which degrade the joining strength. On the other hand, the bubbles’ flow pushed the softened PET into irregularities on the roughened surface to form mechanical interlocking, which significantly improved the strength. The tensile-shear failure load for an as-received surface (0.31 μ m Ra specimen was about 0.4–0.8 kN while that for the treated surface (>0.31 μ m Ra specimen was about 4.8–5.2 kN.

  17. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-01-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  18. Polycrystalline ZnTe thin film on silicon synthesized by pulsed laser deposition and subsequent pulsed laser melting

    Science.gov (United States)

    Xu, Menglei; Gao, Kun; Wu, Jiada; Cai, Hua; Yuan, Ye; Prucnal, S.; Hübner, R.; Skorupa, W.; Helm, M.; Zhou, Shengqiang

    2016-03-01

    ZnTe thin films on Si substrates have been prepared by pulsed laser deposition and subsequent pulsed laser melting (PLM) treatment. The crystallization during PLM is confirmed by Raman scattering, x-ray diffraction and room temperature photoluminescence (PL) measurements. The PL results show a broad peak at 574 nm (2.16 eV), which can be assigned to the transitions from the conduction band to the acceptor level located at 0.145 eV above the valence band induced by zinc-vacancy ionization. Our work provides an applicable approach to low temperature preparation of crystalline ZnTe thin films.

  19. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  20. Numerical analysis of static performance comparison of friction stir welded versus riveted 2024-T3 aluminum alloy stiffened panels

    Science.gov (United States)

    Shao, Qing; He, Yuting; Zhang, Teng; Wu, Liming

    2014-07-01

    Most researches on the static performance of stiffened panel joined by friction stir welding(FSW) mainly focus on the compression stability rather than shear stability. To evaluate the potential of FSW as a replacement for traditional rivet fastening for stiffened panel assembly in aviation application, finite element method(FEM) is applied to compare compression and shear stability performances of FSW stiffened panels with stability performances of riveted stiffened panels. FEMs of 2024-T3 aluminum alloy FSW and riveted stiffened panels are developed and nonlinear static analysis method is applied to obtain buckling pattern, buckling load and load carrying capability of each panel model. The accuracy of each FEM of FSW stiffened panel is evaluated by stability experiment of FSW stiffened panel specimens with identical geometry and boundary condition and the accuracy of each FEM of riveted stiffened panel is evaluated by semi-empirical calculation formulas. It is found that FEMs without considering weld-induced initial imperfections notably overestimate the static strengths of FSW stiffened panels. FEM results show that, buckling patterns of both FSW and riveted compression stiffened panels represent local buckling of plate between stiffeners. The initial buckling waves of FSW stiffened panel emerge uniformly in each plate between stiffeners while those of riveted panel mainly emerge in the mid-plate. Buckling patterns of both FSW and riveted shear stiffened panels represent local buckling of plate close to the loading corner. FEM results indicate that, shear buckling of FSW stiffened panel is less sensitive to the initial imperfections than compression buckling. Load carrying capability of FSW stiffened panel is less sensitive to the initial imperfections than initial buckling. It can be concluded that buckling loads of FSW panels are a bit lower than those of riveted panels whereas carrying capabilities of FSW panels are almost equivalent to those of riveted

  1. Tungsten inert gas (TIG welding of aluminum alloy EN AW-AlZn5.5MgCu

    Directory of Open Access Journals (Sweden)

    J. Tušek

    2016-10-01

    Full Text Available The paper presents the results of tungsten inert gas (TIG welding of aluminium alloy 7075-T6 in the butt joint, with single-V edge preparation. The sample dimensions were 100 × 75 × 20 mm3. The TIG welding was done with 2 mm diameter filler wire made of 5183 (AlMg4,5Mn at four preheating temperatures. During the welding a temperature was measured at six locations with thermocouples. For successfully welded samples tensile test were done and microstructure of base metal, heat affected zone and weld was analysed. The welds brake at heat affected zone between base metal and the weld. The optimal preheating temperature was at 200 °C.

  2. Strength distribution at interface of rotary-friction-welded aluminum to nodular cast iron

    Institute of Scientific and Technical Information of China (English)

    SONG Yu-lai; LIU Yao-hui; ZHU Xian-yong; YU Si-rong; ZHANG Ying-bo

    2008-01-01

    The morphology, size and composition of intermetallic compound at the interface of Al 1050 and nodular cast iron were studied by electron microprobe analysis(EMPA) and scan electron microscopy (SEM), respectively. The bond strength of the interface was measured by the tensile tests and the morphology of the fracture surface was observed by SEM. The observation of the interface reveals that there are two distinct morphologies: no intermetallic compound exists in the central area at the interface; while numbers of intermetallic compounds (FexAly) are formed in the peripheral area due to the overfull heat input. The tensile tests indicate that the distribution of strength in radial direction at the interface is inhomogeneous, and the central area of the interface performs greater bond strength than the peripheral area, which proves directly that the FexAly intermetallic compounds have a negative effect on the integration of interface. The morphology on the fracture surface shows that the facture in the central area at the interface has characteristic of the ductile micro-void facture. So it is important to restrain the form of the intermetallic compound to increase the bond strength of the Al 1050 and nodular cast iron by optimizing welding parameters and the geometry of components.

  3. Aluminum Sheath Welding Technology for Railway Signal Cables%铁路信号电缆铝护套焊接技术

    Institute of Scientific and Technical Information of China (English)

    刘秋来

    2013-01-01

    Aluminum sheathed railway signal cable is widely used in railway signal control system.The welding of aluminum sheath is the key process which has high requirements and is difficult to control in the cable production.From both theory and production practice,the argon-arc welding technology,process parameters,molds,and common quality problems for aluminum sheath of railway signal cable are discussed.%铝护套铁路信号电缆广泛应用于铁路信号控制系统,铝护套焊接是该电缆生产中要求高且难以控制的关键工序.从理论和生产实践两方面,对铁路信号电缆的铝护套氩弧焊接技术、工艺参数、模具、常见的质量问题进行了讨论.

  4. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    Science.gov (United States)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  5. Optical Multichannel Imaging of Pulsed Laser Deposition of ZnO (PostPrint)

    Science.gov (United States)

    2014-08-01

    AFRL-RX-WP-JA-2014-0186 OPTICAL MULTICHANNEL IMAGING OF PULSED LASER DEPOSITION OF ZNO (POSTPRINT) John G. Jones AFRL/RXAN...PULSED LASER DEPOSITION OF ZNO (POSTPRINT) 5a. CONTRACT NUMBER In-House 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR(S...Optical Multichannel Imaging of Pulsed Laser Deposition of ZnO John G. Jones, Lirong Sun, Neil R. Murphy, and Rachel Jakubiak Abstract— Pulsed laser

  6. Double-sided laser beam welded T-joints for aluminum-lithium alloy aircraft fuselage panels: Effects of filler elements on microstructure and mechanical properties

    Science.gov (United States)

    Han, Bing; Tao, Wang; Chen, Yanbin; Li, Hao

    2017-08-01

    In the current work, T-joints consisting of 2.0 mm thick 2060-T8/2099-T83 aluminum-lithium alloys for aircraft fuselage panels have been fabricated by double-sided fiber laser beam welding with different filler wires. A new type wire CW3 (Al-6.2Cu-5.4Si) was studied and compared with conventional wire AA4047 (Al-12Si) mainly on microstructure and mechanical properties. It was found that the main combined function of Al-6.2%Cu-5.4%Si in CW3 resulted in considerable improvements especially on intergranular strength, hot cracking susceptibility and hoop tensile properties. Typical non-dendritic equiaxed zone (EQZ) was observed along welds' fusion boundary. Hot cracks and fractures during the load were always located within the EQZ, however, this typical zone could be restrained by CW3, effectively. Furthermore, changing of the main intergranular precipitated phase within the EQZ from T phase by AA4047 to T2 phase by CW3 also resulted in developments on microscopic intergranular reinforcement and macroscopic hoop tensile properties. In addition, bridging caused by richer substructure dendrites within CW3 weld's columnar zone resulted in much lower hot cracking susceptibility of the whole weld than AA4047.

  7. Effect of ultrashort pulsed laser on bond strength of Y-TZP zirconia ceramic to tooth surfaces.

    Science.gov (United States)

    Unal, Server Mutluay; Nigiz, Remzi; Polat, Zelal Seyfioglu; Usumez, Aslıhan

    2015-01-01

    There is limited knowledge about the effects of ultrashort pulsed laser on zirconia ceramic surfaces. The aim of this study was to evaluate the effects of ytterbium (Yb)-doped fiber laser and other surface treatment methods -namely, sandblasting with 110 µm aluminum oxide or 30 µm silica-coated alumina on shear bond strength (SBS) of zirconia to tooth surface. A total of 128 zirconium oxide disks were made by using CAD-CAM technology. Disk surfaces were sandblasted with Al2O3 particles or silica-coated alumina or irradiated with Yb-doped fiber based nanosecond pulsed laser at 85W output power at 25 kHz. Disks were luted to dentin using two different resin cement. SBS of each specimen was measured. Results were statistically analyzed using two-way analysis of variance (ANOVA) and Bonferroni and Dunnett tests (p<0.005). Highest bond strength was obtained when zirconia surface was pretreated with Yb-doped fiber-based nanosecond pulsed laser regardless of the resin cement used.

  8. Epitaxial thin films grown by pulsed laser deposition

    NARCIS (Netherlands)

    Blank, D.H.A.

    2005-01-01

    In this paper, we present the pulsed laser deposition (PLD) technique to control the growth of metal oxide materials at atomic level using high-pressure reflective high-energy electron diffraction and ellipsometry. These developments have helped to make PLD a grown-up technique to fabricate complex

  9. Pulsed-Laser Irradiation Space Weathering Of A Carbonaceous Chondrite

    Science.gov (United States)

    Thompson, M. S.; Keller, L. P.; Christoffersen, R.; Loeffler, M. J.; Morris, R. V.; Graff, T. G.; Rahman, Z.

    2017-01-01

    Grains on the surfaces of airless bodies experience irradiation from solar energetic particles and melting, vaporization and recondensation processes associated with micrometeorite impacts. Collectively, these processes are known as space weathering and they affect the spectral properties, composition, and microstructure of material on the surfaces of airless bodies, e.g. Recent efforts have focused on space weathering of carbonaceous materials which will be critical for interpreting results from the OSIRIS-REx and Hayabusa2 missions targeting primitive, organic-rich asteroids. In addition to returned sample analyses, space weathering processes are quantified through laboratory experiments. For example, the short-duration thermal pulse from hypervelocity micrometeorite impacts have been simulated using pulsed-laser irradiation of target material e.g. Recent work however, has shown that pulsed-laser irradiation has variable effects on the spectral properties and microstructure of carbonaceous chondrite samples. Here we investigate the spectral characteristics of pulsed-laser irradiated CM2 carbonaceous chondrite, Murchison, including the vaporized component. We also report the chemical and structural characteristics of specific mineral phases within the meteorite as a result of pulsed-laser irradiation.

  10. Improved pulse laser ranging algorithm based on high speed sampling

    Science.gov (United States)

    Gao, Xuan-yi; Qian, Rui-hai; Zhang, Yan-mei; Li, Huan; Guo, Hai-chao; He, Shi-jie; Guo, Xiao-kang

    2016-10-01

    Narrow pulse laser ranging achieves long-range target detection using laser pulse with low divergent beams. Pulse laser ranging is widely used in military, industrial, civil, engineering and transportation field. In this paper, an improved narrow pulse laser ranging algorithm is studied based on the high speed sampling. Firstly, theoretical simulation models have been built and analyzed including the laser emission and pulse laser ranging algorithm. An improved pulse ranging algorithm is developed. This new algorithm combines the matched filter algorithm and the constant fraction discrimination (CFD) algorithm. After the algorithm simulation, a laser ranging hardware system is set up to implement the improved algorithm. The laser ranging hardware system includes a laser diode, a laser detector and a high sample rate data logging circuit. Subsequently, using Verilog HDL language, the improved algorithm is implemented in the FPGA chip based on fusion of the matched filter algorithm and the CFD algorithm. Finally, the laser ranging experiment is carried out to test the improved algorithm ranging performance comparing to the matched filter algorithm and the CFD algorithm using the laser ranging hardware system. The test analysis result demonstrates that the laser ranging hardware system realized the high speed processing and high speed sampling data transmission. The algorithm analysis result presents that the improved algorithm achieves 0.3m distance ranging precision. The improved algorithm analysis result meets the expected effect, which is consistent with the theoretical simulation.

  11. Imposed layer by layer growth by pulsed laser interval deposition

    NARCIS (Netherlands)

    Koster, Gertjan; Rijnders, Guus J.H.M.; Blank, Dave H.A.; Rogalla, Horst

    1999-01-01

    Pulsed laser deposition has become an important technique to fabricate novel materials. Although there is the general impression that, due to the pulsed deposition, the growth mechanism differs partially from continuous physical and chemical deposition techniques, it has hardly been used. Here, we w

  12. Theory and simulation of ultra-short pulse laser interactions

    Energy Technology Data Exchange (ETDEWEB)

    More, R.; Walling, R.; Price, D.; Guethlein, G.; Stewart, R.; Libby, S.; Graziani, F.; Levatin, J. [Lawrence Livermore National Lab., Livermore, CA (United States)

    1998-03-01

    This paper describes recent Livermore work aimed at building computational tools to describe ultra-short pulse laser plasmas. We discuss calculations of laser absorption, atomic data for high-charge ions, and a new idea for linear-response treatment of non-equilibrium phenomena near LTE. (author)

  13. Free space optical communication based on pulsed lasers

    Science.gov (United States)

    Drozd, Tadeusz; Mierczyk, Zygmunt; Zygmunt, Marek; Wojtanowski, Jacek

    2016-12-01

    Most of the current optical data transmission systems are based on continuous wave (cw) lasers. It results from the tendency to increase data transmission speed, and from the simplicity in implementation (straightforward modulation). Pulsed lasers, which find many applications in a variety of industrial, medical and military systems, in this field are not common. Depending on the type, pulsed lasers can generate instantaneous power which is many times greater when compared with cw lasers. As such, they seem to be very attractive to be used in data transmission technology, especially due to the potentially larger ranges of transmission, or in adverse atmospheric conditions where low power cw-lasersbased transmission is no longer feasible. It is also a very practical idea to implement data transmission capability in the pulsed laser devices that have been around and already used, increasing the functionality of this type of equipment. At the Institute of Optoelectronics at Military University of Technology, a unique method of data transmission based on pulsed laser radiation has been developed. This method is discussed in the paper in terms of both data transmission speed and transmission range. Additionally, in order to verify the theoretical assumptions, modules for voice and data transmission were developed and practically tested which is also reported, including the measurements of Bit Error Rate (BER) and performance vs. range analysis.

  14. Stoichiometry controlled oxide thin film growth by pulsed laser deposition

    NARCIS (Netherlands)

    Groenen, Rik; Smit, Jasper; Orsel, Kasper; Vailionis, Arturas; Bastiaens, Bert; Huijben, Mark; Boller, Klaus; Rijnders, Guus; Koster, Gertjan

    2015-01-01

    The oxidation of species in the plasma plume during pulsed laser deposition controls both the stoichiometry as well as the growth kinetics of the deposited SrTiO3 thin films, instead of the commonly assumed mass distribution in the plasma plume and the kinetic energy of the arriving species. It was

  15. Resonant infrared pulsed laser deposition of thin biodegradable polymer films

    DEFF Research Database (Denmark)

    Bubb, D.M.; Toftmann, B.; Haglund Jr., R.F.

    2002-01-01

    Thin films of the biodegradable polymer poly(DL-lactide-co-glycolide) (PLGA) were deposited using resonant infrared pulsed laser deposition (RIR-PLD). The output of a free-electron laser was focused onto a solid target of the polymer, and the films were deposited using 2.90 (resonant with O-H str...

  16. Two-pulse laser control of nuclear and electronic motion

    DEFF Research Database (Denmark)

    Grønager, Michael; Henriksen, Niels Engholm

    1997-01-01

    We discuss an explicitly time-dependent two-pulse laser scheme for controlling where nuclei and electrons are going in unimolecular reactions. We focus on electronic motion and show, with HD+ as an example, that one can find non-stationary states where the electron (with some probability) oscilla...

  17. Transparent conducting oxides on polymeric substrates by pulsed laser deposition

    NARCIS (Netherlands)

    Dekkers, Jan Matthijn

    2007-01-01

    This thesis describes the research on thin films of transparent conducting oxides (TCOs) on polymeric substrates manufactured by pulsed laser deposition (PLD). TCOs are an indispensable part in optoelectronic applications such as displays, solar cells, light-emitting diodes, etc. At present, in many

  18. DEVICE FOR INVESTIGATION OF MAGNETRON AND PULSED-LASER PLASMA

    Directory of Open Access Journals (Sweden)

    A. P. Burmakov

    2012-01-01

    Full Text Available Various modifications of complex pulsed laser and magnetron deposition thin-film structures unit are presented. They include joint and separate variants of layer deposition. Unit realizes the plasma parameters control and enhances the possibility of laser-plasma and magnetron methods of coatings deposition.

  19. Bismuth thin films obtained by pulsed laser deposition

    Science.gov (United States)

    Flores, Teresa; Arronte, Miguel; Rodriguez, Eugenio; Ponce, Luis; Alonso, J. C.; Garcia, C.; Fernandez, M.; Haro, E.

    1999-07-01

    In the present work Bi thin films were obtained by Pulsed Laser Deposition, using Nd:YAG lasers. The films were characterized by optical microscopy. Raman spectroscopy and X-rays diffraction. It was accomplished the real time spectral emission characterization of the plasma generated during the laser evaporation process. Highly oriented thin films were obtained.

  20. Ultrashort pulse laser microsurgery system with plasma luminescence feedback control

    Energy Technology Data Exchange (ETDEWEB)

    Kim, B.M.; Feit, M.D.; Rubenchik, A.M.; Gold, D.M.; Darrow, C.B.; Da Silva, L.B.

    1997-11-10

    Plasma luminescence spectroscopy was used for precise ablation of bone tissue during ultrashort pulse laser (USPL) micro-spinal surgery. Strong contrast of the luminescence spectra between bone marrow and spinal cord provided the real time feedback control so that only bone tissue can be selectively ablated while preserving the spinal cord.

  1. Detection of diamond in ore using pulsed laser Raman spectroscopy

    CSIR Research Space (South Africa)

    Lamprecht, GH

    2007-10-01

    Full Text Available The viability of using pulsed laser excited Raman spectroscopy as a method for diamond detection from ore, has been investigated. In this method the spontaneous Stokes Raman signal is used as indicator of diamond, and a dual channel system...

  2. RHEED study of titanium dioxide with pulsed laser deposition

    DEFF Research Database (Denmark)

    Rasmussen, Inge Lise; Pryds, Nini; Schou, Jørgen

    2009-01-01

    Reflection high-energy electron diffraction (RHEED) operated at high pressure has been used to monitor the growth of thin films of titanium dioxide (TiO2) on (1 0 0) magnesium oxide (MgO) substrates by pulsed laser deposition (PLD). The deposition is performed with a synthetic rutile TiO2 target...

  3. Effect of Welding Parameters on Microstructure, Thermal, and Mechanical Properties of Friction-Stir Welded Joints of AA7075-T6 Aluminum Alloy

    Science.gov (United States)

    Lotfi, Amir Hossein; Nourouzi, Salman

    2014-06-01

    A high-strength Al-Zn-Mg-Cu alloy AA7075-T6 was friction-stir welded with various process parameter combinations incorporating the design of the experiment to investigate the effect of welding parameters on the microstructure and mechanical properties. A three-factors, five-level central composition design (CCD) has been used to minimize the number of experimental conditions. The friction-stir welding parameters have significant influence on the heat input and temperature profile, which in turn regulates the microstructural and mechanical properties of the joints. The weld thermal cycles and transverse distribution of microhardness of the weld joints were measured, and the tensile properties were tested. The fracture surfaces of tensile specimens were observed by a scanning electron microscope (SEM), and the formation of friction-stir processing zone has been analyzed macroscopically. Also, an equation was derived to predict the final microhardness and tensile properties of the joints, and statistical tools are used to develop the relationships. The results show that the peak temperature during welding of all the joints was up to 713 K (440 °C), which indicates the key role of the tool shoulder diameter in deciding the maximum temperature. From this investigation, it was found that the joint fabricated at a rotational speed of 1050 rpm, welding speed of 100 mm/min, and shoulder diameter of 14 mm exhibited higher mechanical properties compared to the other fabricated joints.

  4. Data characteristics of resistance spot welding of aluminum and mild steel%铝合金和低碳钢的电阻点焊数据特征

    Institute of Scientific and Technical Information of China (English)

    冀春涛; 邓黎鹏

    2013-01-01

    研究了电阻点焊过程中不同条件下的电极位移和电极压力的数据特征.试验设备为170 W逆变直流点焊机.采用多通道高速数据采集系统采集电极位移和压力数据,用MATLAB进行数据分析,比较了5182铝合金和低碳钢的点焊行为特征.结果表明,当熔核长大到一定程度后,铝合金熔核膨胀速率不会像低碳钢那样达到零值,且电极力会出现一个峰值,该峰值预示着熔核已经达到了足够的尺寸.%The behaviors of electrode displacement and e-lectrode force during resistance spot welding under various conditions, such as different weld currents and different electrode forces, were investigated in this paper. The welding experiments were conducted with a 170 W MFDC spot welder. Data were collected via a multi-channel high speed data acquisition system, and were analyzed with MATLAB. The behaviors of 5182 aluminum alloy and mild steel in resistance spot welding were compared. The results showed that nugget expansion rate did not reach zero for aluminum alloy but it did for mild steel when the nugget grew to a certain size. An electrode force peak was detected, which indicated that the nugget size was already sufficient.

  5. Nd:YAG Laser Melting-Brazing Welding Between 5052 Aluminum and Galvanized Steel%5052铝/镀锌钢Nd:YAG激光熔-钎焊

    Institute of Scientific and Technical Information of China (English)

    石岩; 邝玉林; 刘佳; 张宏

    2012-01-01

    利用Nd:YAG激光器实现了5052铝/镀锌钢异种金属板材之间的熔-钎焊连接,并对焊缝成形、接头性能及微观形貌做了分析.分析结果表明,合适的热输入能够有效实现5052铝/镀锌钢异种金属之间的熔-钎焊连接,焊接接头中铝合金母材发生熔化与镀锌钢形成钎焊连接,镀锌钢母材并未发生熔化;焊接接头的抗拉强度为128 N/mm;微观形貌分析表明,在焊缝钎接界面处生成了一层薄金属间化合物层,金属间化合物层的厚度为3~4 μm.%The melting-brazing connection of the dissimilar metal 5052 aluminum alloy/galvanized steel was achieved by using the Nd:YAG laser, and the weld formation, joint performance and microstructure of joint was analyzed. The analysis result indicates that, it can achieve successful melting-brazing connection of 5052 aluminum alloy/galvanized steel, the aluminum in the joint melted and formed a brazed joint with galvanized steel, the galvanized steel hadn't melt; tensile strength of welded joint can be high as 128 N/mm; the microstructure showed that, a thin intermetallic compound layer is generated on the welded brazing interface, its thickness is 3~4 μm.

  6. Numerical simulation and experimental detection of leaky Lamb waves induced by pulse laser at air-solid interfaces

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yan; SHEN ZhongHua; LU Jian; NI XiaoWu

    2008-01-01

    Based on the thermoelastic mechanism of laser ultrasonic,the problems of the thermal conduction and the coupling between the motion of solid and fluid are solved by using the finite element method.And then the transient waveforms of leaky Lamb waves induced by pulse laser action on the air-aluminum interface are obtained.Experimental signals of laser-induced leaky Lamb waves at the air-alu-minum interface are detected by applying an our-developed detector,based on the light deflection principle.The dispersion and attenuation properties of leaky Lamb waves are analyzed through the phase spectral analysis.

  7. Numerical simulation and experimental detection of leaky Lamb waves induced by pulse laser at air-solid interfaces

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Based on the thermoelastic mechanism of laser ultrasonic, the problems of the thermal conduction and the coupling between the motion of solid and fluid are solved by using the finite element method. And then the transient waveforms of leaky Lamb waves induced by pulse laser action on the air-aluminum interface are obtained. Experimental signals of laser-induced leaky Lamb waves at the air-alu- minum interface are detected by applying an our-developed detector, based on the light deflection principle. The dispersion and attenuation properties of leaky Lamb waves are analyzed through the phase spectral analysis.

  8. Wear Behavior of Aluminum Matrix Hybrid Composites Fabricated through Friction Stir Welding Process

    Institute of Scientific and Technical Information of China (English)

    Halil Ibrahim KURT; Murat ODUNCUOGLU; Ramazan ASMATULU

    2016-01-01

    Effects of friction stir processing (FSP)parameters and reinforcements on the wear behavior of 6061-T6 based hybrid composites were investigated.A mathematical formulation was derived to calculate the wear volume loss of the composites.The experimental results were contrasted with the results of the proposed model.The influ-ences of sliding distance,tool traverse and rotational speeds,as well as graphite (Gr)and titanium carbide (TiC) volume fractions on the wear volume loss of the composites were also investigated using the prepared formulation. The results demonstrated that the wear volume loss of the composites significantly increased with increasing sliding distance,tool traverse speed,and rotational speed;while the wear volume loss decreased with increasing volume fraction of the reinforcements.A minimum wear volume loss for the hybrid composites with complex reinforcements was specified at the inclusion ratio of 50% TiC+50% Al2 O3 because of improved lubricant ability,as well as resist-ance to brittleness and wear.New possibilities to develop wear-resistant aluminum-based composites for different in-dustrial applications were proposed.

  9. Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints

    Science.gov (United States)

    Xu, Weifeng; Li, Zhaoxi; Sun, Xiaohong

    2017-03-01

    The effect of welding speed on the microstructural evolution, mechanical properties and strain-hardening behavior of friction stir welded (FSWed) high-strength AA7075-T651 was investigated. Large intermetallic particles and grains, whose sizes increased at lower welding speeds, were present in the heat-affected zone. FSWed joints fabricated at the higher welding speed or lower strain rates exhibited higher strength, joint efficiency and ductility than those fabricated at lower welding speeds or higher strain rates. A maximum joint efficiency of 97.5% and an elongation to failure of 15.9% were obtained using a welding speed of 400 mm/min at a strain rate of 10-5 s-1. The hardening capacity, strain-hardening exponent and strain-hardening rate of the FSWed joints were significantly higher than those of the base material, but materials exhibited stage III and stage IV hardening characteristics. The results morphology of the fracture surfaces is consistent with the above results.

  10. INFLUENCES OF TOOL PIN PROFILE ON THE MECHANICAL AND METALLURGICAL PROPERTIES OF FRICTION STIR WELDING OF DISSIMILAR ALUMINUM ALLOY

    Directory of Open Access Journals (Sweden)

    R.PALANIVEL

    2010-06-01

    Full Text Available The development of the Friction Stir Welding has provided an alternative improved way of producing aluminium joints, in a faster and reliable manner. In this study the effect of tool pin profile on the mechanical and metallurgical properties of dissimilar AA6351- AA5083H111 joints produced by FSW is analyzed. Five different tool pin profiles are developed such as straight cylindrical, threaded cylindrical, square, tapered square, and tapered octagon to weld the joints. All the welds are produced perpendicularly to the rolling direction for both alloys. Tensile tests are performed to evaluate the mechanical properties by using computerized universal testing machine. Color metallographic is carried out along various zones of the friction stir welded .Among the five tools square pin profile give better tensile strength and the stirred zone of the welded area has finer grains compared to other weld zones.

  11. Applications of ultra-short pulsed laser ablation: thin films deposition and fs/ns dual-pulse laser-induced breakdown spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Teghil, R; De Bonis, A; Galasso, A [Dipartimento di Chimica, Universita della Basilicata, Via N. Sauro 85, 85100 Potenza (Italy); Santagata, A; Albano, G; Villani, P; Spera, D; Parisi, G P [CNR-IMIP, Unita di Potenza, Via S. Loja, 85050 Tito Scalo (Italy)], E-mail: roberto.teghil@unibas.it

    2008-10-15

    In this paper, we report a survey of two of the large number of possible practical applications of the laser ablation performed by an ultra-short pulse laser, namely pulsed laser deposition (PLD) and fs/ns dual-pulse laser-induced breakdown spectroscopy (DP-LIBS). These applications differ from those using just longer pulsed lasers as a consequence of the distinctive characteristics of the plasma produced by ultra-short laser beams. The most important feature of this plasma is the large presence of particles with nanometric size which plays a fundamental role in both applications.

  12. SRμCT study of crack propagation within laser-welded aluminum-alloy T-joints

    Science.gov (United States)

    Herzen, J.; Beckmann, F.; Riekehr, S.; Bayraktar, F. S.; Haibel, A.; Staron, P.; Donath, T.; Utcke, S.; Kocak, M.; Schreyer, A.

    2008-08-01

    Using laser welding in fabrication of metallic airframes reduces the weight and hence fuel consumption. Currently only limited parts of the airframes are welded. To increase laser beam welded parts, there is the need for a better understanding of crack propagation and crack-pore interaction within the welds. Laser beam welded Al-alloys may contain isolated small process pores and their role and interaction with growing crack need to be investigated. The present paper presents the first results of a crack propagation study in laser beam welded (LBW) Al-alloy T-joints using synchrotron radiation based micro computed tomography (SRμCT). A region-of-interest technique was used, since the specimens exceeded the field of view of the X-ray detector. As imaging with high density resolution at high photon energies is very challenging, a feasibility measurement on a small laser weld, cut cylindrically from the welded region of a T-joint, was done before starting the crack-propagation study. This measurement was performed at the beamline HARWI-II at DESY to demonstrate the potential of the SRμCT as non-destructive testing method. The result has shown a high density resolution, hence, the different Al alloys used in the T-joint and the weld itself were clearly separated. The quantitative image analysis of the 3D data sets allows visualizing non-destructively and calculating the pore size distribution.

  13. Effect of Shielding Gas on Susceptibility to Porosity in Aluminum Alloy Welding%保护气体对铝合金焊接气孔敏感性的影响

    Institute of Scientific and Technical Information of China (English)

    杨小坡; 童彦刚; 王能庆

    2012-01-01

    铝合金熔化焊时,气孔是最常见的焊接缺陷之一.本文综述了铝合金焊缝气孔的形成机理,并讨论了纯氩气保护气体和氩氦混合保护气体对焊缝中气孔数量的影响.%Porosity is a commen welding defect in fusion welding of aluminum alloy. The mechanisms of porosity formation were reviewed and the effects of pure argon shielding gas and argon-helium mixture on porosity of welded joints were discussed.

  14. SiCp/Al复合材料焊接技术的研究现状与展望%Development and Outlook in Welding of SiC Particle Enhanced Aluminum Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    陈国庆; 甄公博; 冯吉才

    2013-01-01

    The paper describes the common problems and corresponding solutions in welding the SiC particle enhanced aluminum (PEA) matrix composites.Then,the development of PEA welding in China and abroad is summarized.Afterward,the future prospect for the development of the PEA welding is discussed.%阐述了SiCp/Al复合材料(PEA)焊接过程中的常见问题及相应的解决措施.对国内外PEA焊接的研究进展进行了综述及评价,并且对其发展前景进行了展望.

  15. Bond and electron beam welding quality control of the aluminum stabilized and reinforced CMS conductor by means of ultrasonic phased-array technology

    CERN Document Server

    Neuenschwander, J; Horváth, I L; Luthi, T; Marti, H

    2002-01-01

    The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. The coils for CNIS are wound of aluminum-stabilized Rutherford type superconductors reinforced with high-strength aluminum alloy. For optimum performance of the conductor a void-free metallic bonding between the high-purity aluminum and the Rutherford type cable as well as between the electron beam welded reinforcement and the high-purity aluminum must be guaranteed. It is the main task of this development work to assess continuously the bond quality over the whole width and the total length of the conductors during manufacture. To achieve this goal we use the ultrasonic phased-array technology. The application of multi- element transducers allows an electronic scanning perpendicular to the direction of production. Such a testing is sufficiently fast in order to allow a continuous a...

  16. Influence of pin geometry on mechanical and structural properties of butt friction stir welded 2024-T351 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Radisavljević Igor Z.

    2015-01-01

    Full Text Available The aim of this work was to investigate the combined effect of small difference in pin geometry, together with rotation and welding speed on the weldability, mechanical and structural properties of FSW 2024-T351 Al plates. The only difference in tool pin design was the shape of thread: regular and rounded. Specimens were welded using rotation rate of 750 rev/min and welding speeds of 73 and 93 mm/min. In all four cases, specimens were defect free, with good or acceptable weld surface. Modification in pin design showed strong influence on macro structure and hardness distribution. Weak places are identified as low hardness zone, close to the nugget zone and are in good agreement with fracture location in tensile testing. Weld efficiency, as a measure of weld quality, are better in case of 310 tool, while UTS values can differ up to 13% for the equal welding parameters. Therefore, it can be assumed that small modification in tool design, particularly in pin geometry, can have great influence on weld formation and mechanical properties.

  17. Plasma induced by pulsed laser and fabrication of silicon nanostructures

    Science.gov (United States)

    Hang, Wei-Qi; Dong, Tai-Ge; Wang, Gang; Liu, Liu Shi-Rong; Huang, Zhong-Mei; Miao, Xin-Jian; Lv, Quan; Qin, Chao-Jian

    2015-08-01

    It is interesting that in preparing process of nanosilicon by pulsed laser, the periodic diffraction pattern from plasmonic lattice structure in the Purcell cavity due to interaction between plasmons and photons is observed. This kind of plasmonic lattice structure confined in the cavity may be similar to the Wigner crystal structure. Emission manipulation on Si nanostructures fabricated by the plasmonic wave induced from pulsed laser is studied by using photoluminescence spectroscopy. The electronic localized states and surface bonding are characterized by several emission bands peaked near 600 nm and 700 nm on samples prepared in oxygen or nitrogen environment. The electroluminescence wavelength is measured in the telecom window on silicon film coated by ytterbium. The enhanced emission originates from surface localized states in band gap due to broken symmetry from some bonds on surface bulges produced by plasmonic wave in the cavity. Project supported by the National Natural Science Foundation of China (Grant Nos. 11264007 and 61465003).

  18. Transition metal dichalcogenides based saturable absorbers for pulsed laser technology

    Science.gov (United States)

    Mohanraj, J.; Velmurugan, V.; Sivabalan, S.

    2016-10-01

    Ultrashort pulsed laser is an indispensable tool for the evolution of photonic technology in the present and future. This laser has been progressing tremendously with new pulse regimes and incorporating novel devices inside its cavity. Recently, a nanomaterial based saturable absorber (SA) was used in ultrafast laser that has improved the lasing performance and caused a reduction in the physical dimension when compared to conventional SAs. To date, the nanomaterials that are exploited for the development of SA devices are carbon nanotubes, graphene, topological insulators, transition metal dichalcogenides (TMDs) and black phosphorous. These materials have unique advantages such as high nonlinear optical response, fiber compatibility and ease of fabrication. In these, TMDs are prominent and an emerging two-dimensional nanomaterial for photonics and optoelectronics applications. Therefore, we review the reports of Q-switched and mode-locked pulsed lasers using TMDs (specifically MoS2, MoSe2, WS2 and WSe2) based SAs.

  19. Analysis on the characteristics of pulsed laser proximity fuze's echo

    Science.gov (United States)

    Wang, Kun; Chen, Huimin

    2011-06-01

    With the rapid development of semiconductor technology and laser technology, a kind of proximity fuze named pulsed laser proximity fuze has been applied. Compared with other fuzes, pulsed laser proximity fuze has high ranging precision and strong resistance to artificial active interference. It is an important development tendency of proximity fuze. The paper analyze the characteristic of target echo of laser signal, and then make theoretical analysis and calculation on the laser signal transmission in the smog. Firstly, use the pulse width of 10ns semiconductor laser fuze to do typical targets experiment, to get the echo information of target distance is 5m; then to do smog interference experiment, by comparing the pulse width amplitude and backscattering signal amplitude of laser fuze in simulation and experiment, analyzing the effect of anti-clutter, providing the evidence for the subsequent of circuit of signal amplification and processing.

  20. Pulse laser assisted optical tweezers for biomedical applications.

    Science.gov (United States)

    Sugiura, Tadao; Maeda, Saki; Honda, Ayae

    2012-01-01

    Optical tweezers which enables to trap micron to nanometer sized objects by radiation pressure force is utilized for manipulation of particles under a microscope and for measurement of forces between biomolecules. Weak force of optical tweezers causes some limitations such as particle adhesion or steric barrier like lipid membrane in a cell prevent further movement of objects. For biomedical applications we need to overcome these difficulties. We have developed a technique to exert strong instantaneous force by use of a pulse laser beam and to assist conventional optical tweezers. A pulse laser beam has huge instantaneous laser power of more than 1000 times as strong as a conventional continuous-wave laser beam so that the instantaneous force is strong enough to break chemical bonding and molecular force between objects and obstacles. We derive suitable pulse duration for pulse assist of optical tweezers and demonstrate particle manipulation in difficult situations through an experiment of particle removal from sticky surface of glass substrate.

  1. Friction Stir Welding Technology: Adapting NASA's Retractable Pin Tool

    OpenAIRE

    ECT Team, Purdue

    2007-01-01

    In late 1991, The Welding Institute (TWI), a British research and technology organization, invented and patented a welding process named Friction Stir Welding (FSW). Friction Stir Welding is a highly significant advancement in aluminum welding technology that can produce stronger, lighter, and more efficient welds than any previous process.

  2. Exploring the effects of SiC reinforcement incorporation on mechanical properties of friction stir welded 7075 aluminum alloy: Fatigue life, impact energy, tensile strength

    Energy Technology Data Exchange (ETDEWEB)

    Bahrami, Mohsen, E-mail: Mohsen.bahrami@aut.ac.ir [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Helmi, Nader [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Dehghani, Kamran [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Centre of Excellence in Smart Structures and Dynamical Systems (Iran, Islamic Republic of); Givi, Mohammad Kazem Besharati [Department of Mechanical Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-02-10

    In the current research, the role of SiC nano-particles in improving the mechanical properties of friction stir welded (FSWed) 7075 aluminum alloy is investigated. To this end, friction stir welding (FSW) was conducted at 1250 rpm and 40 mm/min. The experiment carried out with and without incorporating SiC nano-particles along the joint line. Cross-sectional microstructures of the joints were characterized employing optical and scanning electron microscopy (SEM). Results achieved through X-ray diffraction (XRD) confirmed the presence of SiC powders. Moreover, it was discovered that the volume fraction of the reinforcement particles was 20%. Along with an excellent bonding between SiC nano-particles and aluminum matrix, SEM photograph demonstrated a good dispersion of SiC reinforcements. Atomic force microscopy (AFM) results were also in tight agreement with the recent SEM microstructure. Thanks to the presence of SiC nano-particles, tensile strength, percent elongation, fatigue life, and toughness of the joint improved tremendously. The fracture morphologies were in good agreement with corresponding ductility results.

  3. 汽车轻量化用铝合金拼焊板的研究进展%Research progress of aluminum tailored welded blanks in automotive lightweight

    Institute of Scientific and Technical Information of China (English)

    伍杰; 毛祖莉; 任芝兰

    2016-01-01

    Automotive lightweight has become the mainstream of development in world vehicle with the consideration of energy saving and emission reducing. Many technologies and methods are developed to meet the demand of lightweight, and therefore lightweight materials and lightweight construction are two important aspects of lightweight technology. Lightweight materials demand the utilizing of material with low density, such as magnesium and aluminum alloy, while adopting new structure is an important way of the lightweight construction. A-luminum alloy tailor welded blank can meet the requirements of lightweight construction and lightweight material, and it is the future de-velopment direction of tailor welded blank technology. The research progress of aluminum tailor welded blank is summarized from aspects of the welding method, formability, obstacles of application and the future trend, etc.%基于节约能源和减少废气排放的需要,汽车轻量化已经成为世界汽车发展的主流。各种轻量化的技术和方法逐渐发展起来,材料轻量化和结构轻量化是汽车轻量化技术中的两个重要方面。材料轻量化即指使用铝、镁合金等密度更小的材料代替传统的钢铁材料达到减重的目的;而结构轻量化则是采用一些满足使用性能的新结构来实现减重。以铝合金为母材的拼焊板,能够同时满足材料轻量化和结构轻量化的要求,是拼焊板技术未来的发展方向。从焊接方法、成形性能研究、应用的主要障碍、以及未来的发展趋势等方面综述了汽车轻量化用铝合金拼焊板的研究进展。

  4. Pulsed laser deposition and characterisation of thin superconducting films

    Energy Technology Data Exchange (ETDEWEB)

    Morone, A. [CNR, zona industriale di Tito Scalo, Potenza (Italy). Istituto per i Materiali Speciali

    1996-09-01

    Same concepts on pulsed laser deposition of thin films will be discussed and same examples of high transition temperature (HTc) BiSrCaCuO (BISCO) and low transition temperature NbN/MgO/NbN multilayers will be presented. X-ray and others characterizations of these films will be reported and discussed. Electrical properties of superconducting thin films will be realized as a function of structural and morphological aspect.

  5. Stoichiometric magnetite grown by infrared nanosecond pulsed laser deposition

    OpenAIRE

    Sanz, Mikel; Oujja, M.; Rebollar, Esther; Marco, J.F.; Figuera, Juan de la; Monti, Matteo; Bollero, A.; Camarero, J.; Pedrosa, Francisco J.; García-Hernández, M; Castillejo, Marta

    2013-01-01

    Pulsed laser deposition (PLD) is a versatile technique for the fabrication of nanostructures due to the possibilities it offers to control size and shape of nanostructured deposits by varying the laser parameters. Magnetite nanostructures are currently promising materials to be used in computing, electronic devices and spintronic applications. For all these uses the fabrication of uniform nanostructured pure magnetite thin films is highly advantageous. In PLD of magnetite, the laser irradiati...

  6. Matrix-Assisted Pulsed Laser Evaporation of polythiophene films

    Energy Technology Data Exchange (ETDEWEB)

    Bloisi, F. [CNR-INFM Coherentia, Napoli, Dip. Scienze Fisiche, Univ. Napoli ' Federico II' , P.le V.Tecchio, 80, 80125 Naples (Italy)], E-mail: bloisi@na.infn.it; Cassinese, A.; Papa, R.; Vicari, L. [CNR-INFM Coherentia, Napoli, Dip. Scienze Fisiche, Univ. Napoli ' Federico II' , P.le V.Tecchio, 80, 80125 Naples (Italy); Califano, V. [Dip. Scienze Fisiche, Univ. Napoli ' Federico II' , P.le V.Tecchio, 80, 80125 Naples (Italy)

    2008-02-15

    Organic poly-conjugated systems have recently attracted great interest as semi-conducting materials and, among poly-conjugated systems, substituted polythiophenes have given relevant results in PVs applications. The high conductivity required is affected by both the polymer conjugation length and the chain packing. Thus, highly region-regular polymers must be used and deposited as thin films with some technique which favours orientation and crystallization of the polymer chains. A deposition technique often used for its flexibility and high control over film characteristics is Pulsed Laser Deposition (PLD). In PLD, largely applied for inorganic thin film deposition, the material is ablated from a solid target by a focused pulsed laser beam and is deposited on the substrate placed at a small distance. Although some addition polymers have been successfully deposited the deposition seems to proceed via a 'depolymerization-monomer ablation-repolymerization' mechanism, this is clearly not possible in general for organic molecules and condensation polymers. On the contrary MAPLE (Matrix-Assisted Pulsed Laser Evaporation) is a recently developed PLD based thin film deposition technique, particularly well suited for organic/polymer thin film deposition. Up to now MAPLE depositions have been carried out mainly by means of modified PLD systems, using excimer lasers operating in UV, but use of less energetic radiations can minimize the photochemical decomposition of the polymer molecules. We have used a deposition system explicitly designed for MAPLE technique connected to a Q-switched Ng:YAG pulsed laser which can be operated at different wavelength ranging from IR to UV in order to evaluate the effect of the choice of laser radiation on the deposition of POOPT thin films. From DRIFT-IR spectroscopy, all deposited films showed structural order; it was determined that the better wavelength for POOPT deposition is 532 nm. With this value of the laser wavelength the

  7. Pulsed laser ablation and deposition of niobium carbide

    Science.gov (United States)

    Sansone, M.; De Bonis, A.; Santagata, A.; Rau, J. V.; Galasso, A.; Teghil, R.

    2016-06-01

    NbC crystalline films have been deposited in vacuum by ultra-short pulsed laser deposition technique. The films have been characterized by transmission and scanning electron microscopies and by X-ray diffraction. To clarify the ablation-deposition mechanism, the plasma produced by the ablation process has been characterized by optical emission spectroscopy and fast imaging. A comparison of the results with those obtained by ns pulsed deposition of the same target has been carried out.

  8. PHASE NOISE COMPARISON OF SHORT PULSE LASER SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Shukui Zhang; Stephen Benson; John Hansknecht; David Hardy; George Neil; Michelle D. Shinn

    2006-08-27

    This paper describes phase noise measurements of several different laser systems that have completely different gain media and configurations including a multi-kW free-electron laser. We will focus on state-of-the-art short pulse lasers, especially drive lasers for photocathode injectors. Phase noise comparison of the FEL drive laser, electron beam and FEL laser output also will be presented.

  9. Phase Noise Comparision of Short Pulse Laser Systems

    Energy Technology Data Exchange (ETDEWEB)

    S. Zhang; S. V. Benson; J. Hansknecht; D. Hardy; G. Neil; Michelle D. Shinn

    2006-12-01

    This paper describes the phase noise measurement on several different mode-locked laser systems that have completely different gain media and configurations including a multi-kW free-electron laser. We will focus on the state of the art short pulse lasers, especially the drive lasers for photocathode injectors. A comparison between the phase noise of the drive laser pulses, electron bunches and FEL pulses will also be presented.

  10. Artificial neural networks application for modeling of friction stir welding effects on mechanical properties of 7075-T6 aluminum alloy

    Science.gov (United States)

    Maleki, E.

    2015-12-01

    Friction stir welding (FSW) is a relatively new solid-state joining technique that is widely adopted in manufacturing and industry fields to join different metallic alloys that are hard to weld by conventional fusion welding. Friction stir welding is a very complex process comprising several highly coupled physical phenomena. The complex geometry of some kinds of joints makes it difficult to develop an overall governing equations system for theoretical behavior analyse of the friction stir welded joints. Weld quality is predominantly affected by welding effective parameters, and the experiments are often time consuming and costly. On the other hand, employing artificial intelligence (AI) systems such as artificial neural networks (ANNs) as an efficient approach to solve the science and engineering problems is considerable. In present study modeling of FSW effective parameters by ANNs is investigated. To train the networks, experimental test results on thirty AA-7075-T6 specimens are considered, and the networks are developed based on back propagation (BP) algorithm. ANNs testing are carried out using different experimental data that they are not used during networks training. In this paper, rotational speed of tool, welding speed, axial force, shoulder diameter, pin diameter and tool hardness are regarded as inputs of the ANNs. Yield strength, tensile strength, notch-tensile strength and hardness of welding zone are gathered as outputs of neural networks. According to the obtained results, predicted values for the hardness of welding zone, yield strength, tensile strength and notch-tensile strength have the least mean relative error (MRE), respectively. Comparison of the predicted and the experimental results confirms that the networks are adjusted carefully, and the ANN can be used for modeling of FSW effective parameters.

  11. Cryogenic Fracture Toughness of 2219 Aluminum Alloy VPTIG Welded Joint%2219铝合金VPTIG焊接头的低温断裂韧性

    Institute of Scientific and Technical Information of China (English)

    林一桐; 王东坡; 王颖

    2015-01-01

    采用裂纹尖端张开位移(crack tip opening displacement,CTOD)试验研究了高强2219铝合金变极性钨极氩弧焊(variable polarity tungsten inert gas welding,VPTIG)接头各部位的低温断裂韧性,利用扫描电镜对各部位的CTOD 试验断口特征进行分析,并结合金相组织进一步阐明组织与断裂韧性的关联。研究结果表明,2219铝合金VPTIG 焊接头各部位表现出不同的低温断裂韧性,熔合线最低,热影响区高于焊缝,但均低于母材。扫描电镜断口观察结果表明,母材、焊缝及热影响区的断裂机制为剪切断裂,熔合线的断裂机制为准解理断裂。金相组织分析较好地解释了焊接接头不同部位断裂韧性的差异。%Cryogenic fracture toughness of high strength 2219 aluminum alloy variable polarity tungsten inert gas welding(VPTIG) welded joint was studied in terms of tests of crack tip opening displacement(CTOD). The fracture characters of CTOD tests of different parts were analyzed using scanning electron microscopy(SEM),and the rela-tionship between microstructure and fracture toughness was further clarified according to microstructure. Results showed that the distribution of cryogenic fracture toughness of 2219 aluminum alloy VPTIG welded joint was of no uniformity. The cryogenic fracture toughness of fusion line was the lowest,while in the weld it was lower than that in the heat affected zone. In all the three cases,the cryogenic fracture toughness was lower than that of parent metal. The result of fracture observation of SEM showed that the fracture mechanism of parent metal,weld and heat af-fected zone was shear fracture,while that of fusion line was quasi-cleavage fracture. Microstructure analysis well explained the difference in fracture toughness among various parts of the joint.

  12. Material processing with ultra-short pulse lasers working in 2μm wavelength range

    Science.gov (United States)

    Voisiat, B.; Gaponov, D.; Gečys, P.; Lavoute, L.; Silva, M.; Hideur, A.; Ducros, N.; Račiukaitis, G.

    2015-03-01

    New wavelengths of laser radiation are of interest for material processing. Results of application of the all-fiber ultrashort pulsed laser emitting in 2 µm range, manufactured by Novae, are presented. Average output power was 4.35 W in a single-spatial-mode beam centered at the 1950 nm wavelength. Pulses duration was 40 ps, and laser operated at 4.2 MHz pulse repetition rate. This performance corresponded to 25 kW of pulse peak power and almost 1 µJ in pulse energy. Material processing was performed using three different focusing lenses (100, 30 and 18 mm) and mechanical stages for the workpiece translation. 2 µm laser radiation is strongly absorbed by some polymers. Swelling of PMMA surface was observed for scanning speed above 5 mm/s using the average power of 3.45 W focused with the 30 mm lens. When scanning speed was reduced below 4 mm/s, ablation of PMMA took place. The swelling of PMMA is a consequence of its melting due to absorbed laser power. Therefore, experiments on butt welding of PMMA and overlapping welding of PMMA with other polymers were performed. Stable joint was achieved for the butt welding of two PMMA blocks with thickness of 5 mm. The laser was used to cut a Kapton film on a paper carrier with the same set-up as previous. The cut width depended on the cutting speed and focusing optics. A perfect cut with a width of 11 µm was achieved at the translation speed of 60 mm/s.

  13. Fluorescence of silicon nanoparticles prepared by nanosecond pulsed laser

    Directory of Open Access Journals (Sweden)

    Chunyang Liu

    2014-03-01

    Full Text Available A pulsed laser fabrication method is used to prepare fluorescent microstructures on silicon substrates in this paper. A 355 nm nanosecond pulsed laser micromachining system was designed, and the performance was verified and optimized. Fluorescence microscopy was used to analyze the photoluminescence of the microstructures which were formed using the pulsed laser processing technique. Photoluminescence spectra of the microstructure reveal a peak emission around 500 nm, from 370 nm laser irradiation. The light intensity also shows an exponential decay with irradiation time, which is similar to attenuation processes seen in porous silicon. The surface morphology and chemical composition of the microstructure in the fabricated region was also analyzed with multifunction scanning electron microscopy. Spherical particles are produced with diameters around 100 nm. The structure is compared with porous silicon. It is likely that these nanoparticles act as luminescence recombination centers on the silicon surface. The small diameter of the particles modifies the band gap of silicon by quantum confinement effects. Electron-hole pairs recombine and the fluorescence emission shifts into the visible range. The chemical elements of the processed region are also changed during the interaction between laser and silicon. Oxidation and carbonization play an important role in the enhancement of fluorescence emission.

  14. Fluorescence of silicon nanoparticles prepared by nanosecond pulsed laser

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Chunyang, E-mail: chunyangliu@126.com; Sui, Xin; Yang, Fang; Ma, Wei; Li, Jishun; Xue, Yujun [Henan University of Science and Technology, Luoyang, 471003 (China); Fu, Xing [Tianjin University, Tianjin, 300072 (China)

    2014-03-15

    A pulsed laser fabrication method is used to prepare fluorescent microstructures on silicon substrates in this paper. A 355 nm nanosecond pulsed laser micromachining system was designed, and the performance was verified and optimized. Fluorescence microscopy was used to analyze the photoluminescence of the microstructures which were formed using the pulsed laser processing technique. Photoluminescence spectra of the microstructure reveal a peak emission around 500 nm, from 370 nm laser irradiation. The light intensity also shows an exponential decay with irradiation time, which is similar to attenuation processes seen in porous silicon. The surface morphology and chemical composition of the microstructure in the fabricated region was also analyzed with multifunction scanning electron microscopy. Spherical particles are produced with diameters around 100 nm. The structure is compared with porous silicon. It is likely that these nanoparticles act as luminescence recombination centers on the silicon surface. The small diameter of the particles modifies the band gap of silicon by quantum confinement effects. Electron-hole pairs recombine and the fluorescence emission shifts into the visible range. The chemical elements of the processed region are also changed during the interaction between laser and silicon. Oxidation and carbonization play an important role in the enhancement of fluorescence emission.

  15. Lipase biofilm deposited by Matrix Assisted Pulsed Laser Evaporation technique

    Energy Technology Data Exchange (ETDEWEB)

    Aronne, Antonio [Department of Chemical Engineering, Materials and Industrial Production, University of Naples “Federico II”, Napoli (Italy); Bloisi, Francesco, E-mail: bloisi@na.infn.it [SPIN – CNR, Naples (Italy); Department of Physics, University of Naples “Federico II”, Napoli (Italy); Calabria, Raffaela; Califano, Valeria [Istituto Motori – CNR, Naples (Italy); Depero, Laura E. [Department of Mechanical and Industrial Engineering, University of Brescia, Brescia (Italy); Fanelli, Esther [Department of Chemical Engineering, Materials and Industrial Production, University of Naples “Federico II”, Napoli (Italy); Federici, Stefania [Department of Mechanical and Industrial Engineering, University of Brescia, Brescia (Italy); Massoli, Patrizio [Istituto Motori – CNR, Naples (Italy); Vicari, Luciano R.M. [SPIN – CNR, Naples (Italy); Department of Physics, University of Naples “Federico II”, Napoli (Italy)

    2015-05-01

    Highlights: • A lipase film was deposited with Matrix Assisted Pulsed Laser Evaporation technique. • FTIR spectra show that laser irradiation do not damage lipase molecule. • Laser fluence controls the characteristics of complex structure generated by MAPLE. - Abstract: Lipase is an enzyme that finds application in biodiesel production and for detection of esters and triglycerides in biosensors. Matrix Assisted Pulsed Laser Evaporation (MAPLE), a technique derived from Pulsed Laser Deposition (PLD) for deposition of undamaged biomolecules or polymers, is characterized by the use of a frozen target obtained from a solution/suspension of the guest material (to be deposited) in a volatile matrix (solvent). The presence of the solvent avoids or at least reduces the potential damage of guest molecules by laser radiation but only the guest material reaches the substrate in an essentially solvent-free deposition. MAPLE can be used for enzymes immobilization, essential for industrial application, allowing the development of continuous processes, an easier separation of products, the reuse of the catalyst and, in some cases, enhancing enzyme properties (pH, temperature stability, etc.) and catalytic activity in non-aqueous media. Here we show that MAPLE technique can be used to deposit undamaged lipase and that the complex structure (due to droplets generated during extraction from target) of the deposited material can be controlled by changing the laser beam fluence.

  16. Double-pulse laser ablation coupled to laser-induced breakdown spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Glaus, Reto, E-mail: reglaus@ufl.edu; Hahn, David W.

    2014-08-01

    Laser ablation coupled to laser-induced breakdown spectroscopy (LA-LIBS) is an analytical method, which minimizes sample matrix effects typically found in quantitative LIBS-based direct solid analyses. This paper reports the application of double-pulse laser ablation (DP-LA) to improve the analyte response and the achievable precisions of LA-LIBS. Two coaxial laser beams were applied at the ablation site and the analytical signals were then collected from a second free-standing LIBS plasma downstream of the ablation site. Signal improvements of up to one order of magnitude were observed compared to single-pulse LA-LIBS. The effect of the interpulse delay on the observed signal-to-noise ratios was studied and the quantification capabilities of the optimized DP-LA-LIBS setup were investigated for manganese and iron in a broad range of different alloy types. A linear response was observed for manganese across the different matrices, allowing for nonmatrix-matched calibrations. Matrix effects were observed when analyzing aluminum samples, which, however, could be compensated for by applying iron as internal standard. Size distributions of the ablated material and electron density measurements provide additional insight into the double-pulse process, with additional future work suggested. - Highlights: • Double-pulse laser ablation was coupled to laser-induced breakdown spectroscopy. • Nonmatrix-matched calibration of manganese in various alloys was performed. • Improved sensitivities and precisions compared to single-pulse LA were demonstrated. • Remaining matrix effects and internal standardization are discussed.

  17. Laser Peening and Shot Peening Effects on Fatigue Life and Surface Roughness of Friction Stir Welded 7075-T7351 Aluminum

    Science.gov (United States)

    Hatamleh, Omar; Lyons, Jed; Forman, Royce

    2006-01-01

    The effects of laser peening, shot peening, and a combination of both on the fatigue life of Friction Stir Welds (FSW) was investigated. The fatigue samples consisted of dog bone specimens and the loading was applied in a direction perpendicular to the weld direction. Several laser peening conditions with different intensities, durations, and peening order were tested to obtain the optimum peening parameters. The surface roughness resulting from various peening techniques was assessed and characterized. The results indicate a significant increase in fatigue life using laser peening compared to shot peened versus their native welded specimens.

  18. Effect of composition of Al-Si welding wires on welded joint characteristics of copper and aluminum by CMT welding%铝硅焊丝成分对铜铝异种金属CMT焊接接头特征的影响

    Institute of Scientific and Technical Information of China (English)

    孟凡玲; 吕曜晨; 武小娟; 孙焕焕

    2016-01-01

    采用冷金属过渡(CMT)焊对异种金属T2和1060Al进行焊接,选用S301、ER4043、ER4047 3种焊丝作为填充材料,研究在适当工艺参数下,焊丝成分对焊接接头组织、相组成、界面化合物形态及硬度的影响.结果表明:3种焊丝焊接的接头均由焊缝区、结合区、熔合区组成,且靠Cu侧的焊缝结合区均生成了较厚的界面化合物层.结合区的组织主要为(α-Al+ CuAl2)共晶和CuAl2金属间化合物相,当采用含Si量12.0%的ER4047焊接时结合区还析出了块状Si.焊丝中添加Si元素,抑制了靠Cu侧焊缝区界面化合物生长,并改变了化合物形态.同时,界面化合物生成,也导致3种焊缝均在靠Cu侧出现显微硬度的高峰区.%Cold metal transfer (CMT) welding was employed to weld the dissimilar metallic sheets of T2 and 1060 aluminum.S301,ER4043 and ER4047 welding wires were used as filler materials,respectively.The effects of composition of Al-Si welding wires on the characteristics of Cu-Al welded joints obtained by using suitable CMT welding parameters were studied.The results show that the three welded joints are composed of weld zone,bonding zone,fusion zone,and the thick interface compounds are generated at the bonding zone near the copper sheets.The microstructure of the three bonding zones is mainly (α-Al + CuAl2) eutectic and CuAl2 intermetallics.Moreover,the massive Si phases are found at the bonding zones of the welded joint that produced by using ER4047 welding wire with 12.0% Si.These results indicate that Si element in the welding wires can restrain the growth of the interface compounds in the weld near the copper sheet,and the morphology of the compounds also can be changed by Si element as changing their contents in welding wires.The microhardness peak zones are formed in the copper side of the joint interface because of these interface compounds.

  19. Microhardness and Strain Field Characterization of Self-Reacting Friction Stir and Plug Welds of Dissimilar Aluminum Alloys

    Science.gov (United States)

    Horton, Karla Renee

    2011-01-01

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. This work reports on material properties and strain patterns developed in a SR-FSW with a friction plug weld. Specifically, this study examines the behavior of a SR-FSW formed between an AA 2014-T6 plate on the advancing side and an AA 2219-T87 plate on the retreating side and a SR-FSW (AA 2014-T6 to AA 2219-T87) with a 2219-T87 plug weld. This study presents the results of a characterization of the micro-hardness, joint strength, and strain field characterization of SR-FSW and FPW joints tested at room temperature and cryogenic temperatures.

  20. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  1. Effect of Weld Characteristic on Mechanical Strength of Laser-Arc Hybrid-Welded Al-Mg-Si-Mn Aluminum Alloy

    Science.gov (United States)

    Zhang, Chen; Gao, Ming; Jiang, Ming; Zeng, Xiaoyan

    2016-11-01

    Laser-arc hybrid welding (LAHW) was employed to improve the tensile properties of the joints of 8-mm-thick Al-Mg-Si-Mn alloy (AA6082) using Al-5Mg filler wire. The weld microstructures were examined by scanning electron microscope, electron backscattered diffraction, and transmission electron microscopy in detail. The LAHW joints with pore-free and high-tensile performances were obtained. The strength enhancement of the fusion zone and heat-affected zone in the LAHW joint was mainly attributed to the grain refinement strengthening and the precipitation strengthening, respectively. The microstructure characteristics were related to the effects of laser-arc interaction on the energy transfer within the molten pool. The arc caused the majority of laser energy to dissipate out of the keyhole, and then it reduced the heat input. The lower heat input refined the grain size, weakened the overaging effect, and thus improved the tensile strength.

  2. Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T111 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For L T Orientation Specimen)

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeui Han; Kim, Seon Jin [Pukyong Nat' l Univ., Busan (Korea, Republic of)

    2013-06-15

    In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T111 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T111 aluminum alloy joints was investigated for L T orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SEFOR) control for 5 specimens of the FSWed 7075-T111 aluminum alloy, including base metal (B M), heat affected zone (Haz), and weld metal (W M) specimens. The mean fatigue crack growth rate of W M specimens was found to be the highest, whereas that of Haz and W M specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in W M specimens and lowest in B M specimens.

  3. Extending ultra-short pulse laser texturing over large area

    Energy Technology Data Exchange (ETDEWEB)

    Mincuzzi, G., E-mail: girolamo.mincuzzi@alphanov.com; Gemini, L.; Faucon, M.; Kling, R.

    2016-11-15

    Highlights: • We carried out metal surface texturing (Ripples, micro grooves, Spikes) using a high power, high repetition rate, industrial, Ultra-short pulses laser. • Extremely Fast processing is shown (Laser Scan speed as high as 90 m/s) with a polygon scanner head. • Stainless steel surface blackening with Ultra-short pulses laser has been obtained with unprecedented scanspeed. • Full SEM surface characterization was carried out for all the different structures obtained. • Reflectance measurements were carried out to characterize surface reflectance. - Abstract: Surface texturing by Ultra-Short Pulses Laser (UPL) for industrial applications passes through the use of both fast beam scanning systems and high repetition rate, high average power P, UPL. Nevertheless unwanted thermal effects are expected when P exceeds some tens of W. An interesting strategy for a reliable heat management would consists in texturing with a low fluence values (slightly higher than the ablation threshold) and utilising a Polygon Scanner Heads delivering laser pulses with unrepeated speed. Here we show for the first time that with relatively low fluence it is possible over stainless steel, to obtain surface texturing by utilising a 2 MHz femtosecond laser jointly with a polygonal scanner head in a relatively low fluence regime (0.11 J cm{sup −2}). Different surface textures (Ripples, micro grooves and spikes) can be obtained varying the scan speed from 90 m s{sup −1} to 25 m s{sup −1}. In particular, spikes formation process has been shown and optimised at 25 m s{sup −1} and a full morphology characterization by SEM has been carried out. Reflectance measurements with integrating sphere are presented to compare reference surface with high scan rate textures. In the best case we show a black surface with reflectance value < 5%.

  4. Divalent Mn in calcium hydroxyapatite by pulse laser deposition.

    Science.gov (United States)

    Mayer, I; Peto, G; Karacs, A; Molnár, G; Popov, I

    2010-10-01

    Pulse laser deposition (PLD) was used to deposit Mn containing calcium hydroxyapatite (HAMn). The PLD process ensures that the composition of the target and the deposited layer is the same. In some cases additional effort should be made to preserve some volatile components, namely OH. This was ensured by water steam supply. Calcium hydroxyapatite deposited by this method has the same properties as the target in respect to lattice parameters and valence state of Mn, which ensures the fixation between hard tissue and metal implants. This fact makes PLD grown HAMn layer covering implants to be improved for practical use.

  5. Plasma and cavitation dynamics during pulsed laser microsurgery in vivo

    CERN Document Server

    Hutson, M Shane

    2007-01-01

    We compare the plasma and cavitation dynamics underlying pulsed laser microsurgery in water and in fruit fly embryos (in vivo) - specifically for nanosecond pulses at 355 and 532 nm. We find two key differences. First, the plasma-formation thresholds are lower in vivo - especially at 355 nm - due to the presence of endogenous chromophores that serve as additional sources for plasma seed electrons. Second, the biological matrix constrains the growth of laser-induced cavitation bubbles. Both effects reduce the disrupted region in vivo when compared to extrapolations from measurements in water.

  6. Antimicrobial nanospheres thin coatings prepared by advanced pulsed laser technique

    OpenAIRE

    Alina Maria Holban; Valentina Grumezescu; Alexandru Mihai Grumezescu; Bogdan Ştefan Vasile; Roxana Truşcă; Rodica Cristescu; Gabriel Socol; Florin Iordache

    2014-01-01

    We report on the fabrication of thin coatings based on polylactic acid-chitosan-magnetite-eugenol (PLA-CS-Fe3O4@EUG) nanospheres by matrix assisted pulsed laser evaporation (MAPLE). Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) investigation proved that the homogenous Fe3O4@EUG nanoparticles have an average diameter of about 7 nm, while the PLA-CS-Fe3O4@EUG nanospheres diameter sizes range between 20 and 80 nm. These MAPLE-deposited coatings acted as bioactive ...

  7. Detection of early dental caries with short pulse laser

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, Nahoko; Goto, Shigeru [Osada Research Inst., Ltd., Tokyo (Japan); Tanaka, Hiroshi; Ohzu, Akira; Arisawa, Takashi [Japan Atomic Energy Research Inst., Kansai Research Establishment, Advanced Photon Research Center, Kyoto (Japan)

    2002-07-01

    Differences in the optical properties of polarization and photoluminescence between caries lesion and noncaries (sound) enamel have been investigated by focusing a pulsed Nd:YAG laser of 532 nm on the surface of teeth. Significant difference in the polarization property of the scattered light from the surface can be observed with some carious samples. For photoluminescence spectral lines which appear at around 650 nm, the intensity of caries lesion has been approximately two times higher than that of sound one. A discussion is presented in which early are potentially detectable by the pulsed laser. (author)

  8. Explosive Welding with Nitroguanidine.

    Science.gov (United States)

    Sadwin, L D

    1964-03-13

    By using the explosive nitroguanidine, continuous welds can be made between similar and dissimilar metals. Since low detonation pressures are attainable, pressure transfer media are not required between the explosive and the metal surface. The need for either a space or an angle between the metals is eliminated, and very low atmospheric pressures are not required. Successful welds have been made between tantalum and 4140 steel, 3003H14 aluminum and 4140 steel, and 304 stainless steel and 3003H14 aluminum.

  9. Processing condition influence on the characteristics of gold nanoparticles produced by pulsed laser ablation in liquids

    Energy Technology Data Exchange (ETDEWEB)

    Nikov, R.G., E-mail: rosen_nikov@abv.bg [Institute of Electronics, Bulgarian Academy of Sciences, Tzarigradsko Chaussee 72, Sofia 1784 (Bulgaria); Nikolov, A.S.; Nedyalkov, N.N.; Atanasov, P.A. [Institute of Electronics, Bulgarian Academy of Sciences, Tzarigradsko Chaussee 72, Sofia 1784 (Bulgaria); Alexandrov, M.T. [Institute of Experimental Pathology and Parasitology, Bulgarian Academy of Sciences, G. Bonchev Street, Building 25, Sofia 1113 (Bulgaria); Karashanova, D.B. [Institute of Optical Materials and Technologies, Bulgarian Academy of Sciences, G. Bonchev Street, Building 109, Sofia 1113 (Bulgaria)

    2013-06-01

    A study is presented of Au nanoparticles (NPs) created by nanosecond pulsed laser ablation of a solid target in double distilled water. The influence was examined of the laser wavelength on the size, shape and optical properties of the resulting NPs. Three different wavelengths: the fundamental (λ = 1064 nm), second (λ{sub SHG} = 532) and third (λ{sub THG} = 355) harmonic of a Nd:YAG laser at the same fluence were utilized to produce various colloids. Ablation at the wavelength of 532 nm was investigated in more detail to reveal the influence of self-absorption by the already created NPs on their characteristics. The colloid produced was irradiated by λ{sub irrad} = 532 nm (laser energy 40 mJ) at different times up to 25 min after the end of ablation. The initial structure of welded NPs forming wires was modified. Transmission electron microscopy and optical transmission measurements were used to evaluate the shape and size distribution of the NPs.

  10. Effects of the tool rotational speed and shoulder penetration depth on mechanical properties and failure modes of friction stir spot welds of aluminum 2024-T3 sheets

    Energy Technology Data Exchange (ETDEWEB)

    Paidar, Moslem; Khodabandeh, Alireza; Najafi, Hamidreza [Islamic Azad University, Tehran (Iran, Islamic Republic of); Roughaghdam, Alireza Sabour [Tarbiat Modares University, Tehran (Iran, Islamic Republic of)

    2014-12-15

    In this work, friction stir spot welding with 1.6 mm thickness of the 2024-T3 aluminum alloy is carried out. The effects of the tool rotational speed and shoulder penetration depth on surface appearance, macrostructure, temperature profile, maximum failure load and failure modes are investigated. Results show that, the effect of the tool rotational speed on maximum tensile shear load is similar to the effect of the shoulder penetration depth, increasing tool rotational speed and shoulder penetration depth resulted in the increase of the tensile shear load. Maximum load of about 8282 N is obtained by using 1000 rpm rotational speed and 0.7 mm shoulder penetration depth. Observation of the failed specimens indicates two types of failure modes under tensile shear loading, the shear fracture that occurs in low shoulder penetration depths and tensile shear fracture that occurs in high shoulder penetration depths.

  11. Intermediate layer, microstructure and mechanical properties of aluminum alloy/stainless steel butt joint using laser-MIG hybrid welding-brazing method

    Science.gov (United States)

    Zhu, Zongtao; Wan, Zhandong; Li, Yuanxing; Xue, Junyu; Hui, Chen

    2017-07-01

    Butt joining of AA6061 aluminum (Al) alloy and 304 stainless steel of 2-mm thickness was conducted using laser-MIG hybrid welding-brazing method with ER4043 filler metal. To promote the mechanical properties of the welding-brazing joints, two kinds of intermediate layers (Al-Si-Mg alloy and Ag-based alloy) are used to adjust the microstructures of the joints. The brazing interface and the tensile strength of the joints were characterized. The results showed that the brazing interface between Al alloy and stainless steel consisted of double layers of Fe2Al5 (near stainless steel) and Fe4Al13 intermetallic compounds (IMCs) with a total thickness of 3.7 μm, when using Al-Si-Mg alloy as the intermediate layer. The brazing interface of the joints using Ag-based alloy as intermediate layer also consists of double IMC layers, but the first layer near stainless steel was FeAl2 and the total thickness of these two IMC layers decreased to 3.1 μm. The tensile strength of the joints using Al-Si-Mg alloy as the intermediate layer was promoted to 149 MPa, which was 63 MPa higher than that of the joints using Al-Si-Mg alloy as the intermediate layer. The fractures occurred in the brazing interface between Al alloy and stainless steel.

  12. Aluminum-Scandium Alloys: Material Characterization, Friction Stir Welding, and Compatibility With Hydrogen Peroxide (MSFC Center Director's Discretionary Fund Final Report, Proj. No. 04-14)

    Science.gov (United States)

    Lee, J. A.; Chen, P. S.

    2004-01-01

    This Technical Memorandum describes the development of several high-strength aluminum (Al) alloys that are compatible with hydrogen peroxide (H2O2) propellant for NASA Hypersonic-X (Hyper-X) vehicles fuel tanks and structures. The yield strengths for some of these Al-magnesium-based alloys are more than 3 times stronger than the conventional 5254-H112 Al alloy, while maintaining excellent H2O2 compatibility similar to class 1 5254 alloy. The alloy development strategy is to add scandium, zirconium, and other transitional metals with unique electrochemical properties, which will not act as catalysts, to decompose the highly concentrated 90 percent H2O2. Test coupons are machined from sheet metals for H2O2 long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloys using friction stir welding has also been explored. The new high-strength alloys could represent an enabling material technology for Hyper-X vehicles, where flight weight reduction is a critical requirement.

  13. Exploring material flow in friction stir welding using stacked structure of 2024 and 606 1 aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    马正斌; 董春林; 李继忠; 陈巍; 栾国红

    2014-01-01

    An experimental technique based on stacked structures was developed to observe the material flow behavior ofthe friction stir welding (FSW)process.Analysis ofsection views along different directions revealed important new details ofthe material flow in FSW process.In this work,a general flow model ofFSW was constructed based on the analysis ofdifferent static section views ofstacked structure weld.The formation ofonion rings was found to be a geometric effect due to layered deposition and the extrusion occurred at the interface between flow arm (FA)and stirring zone (SZ).

  14. Lipase biofilm deposited by Matrix Assisted Pulsed Laser Evaporation technique

    Science.gov (United States)

    Aronne, Antonio; Bloisi, Francesco; Calabria, Raffaela; Califano, Valeria; Depero, Laura E.; Fanelli, Esther; Federici, Stefania; Massoli, Patrizio; Vicari, Luciano R. M.

    2015-05-01

    Lipase is an enzyme that finds application in biodiesel production and for detection of esters and triglycerides in biosensors. Matrix Assisted Pulsed Laser Evaporation (MAPLE), a technique derived from Pulsed Laser Deposition (PLD) for deposition of undamaged biomolecules or polymers, is characterized by the use of a frozen target obtained from a solution/suspension of the guest material (to be deposited) in a volatile matrix (solvent). The presence of the solvent avoids or at least reduces the potential damage of guest molecules by laser radiation but only the guest material reaches the substrate in an essentially solvent-free deposition. MAPLE can be used for enzymes immobilization, essential for industrial application, allowing the development of continuous processes, an easier separation of products, the reuse of the catalyst and, in some cases, enhancing enzyme properties (pH, temperature stability, etc.) and catalytic activity in non-aqueous media. Here we show that MAPLE technique can be used to deposit undamaged lipase and that the complex structure (due to droplets generated during extraction from target) of the deposited material can be controlled by changing the laser beam fluence.

  15. Making Relativistic Positrons Using Ultra-Intense Short Pulse Lasers

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H; Wilks, S; Bonlie, J; Chen, C; Chen, S; Cone, K; Elberson, L; Gregori, G; Liang, E; Price, D; Van Maren, R; Meyerhofer, D D; Mithen, J; Murphy, C V; Myatt, J; Schneider, M; Shepherd, R; Stafford, D; Tommasini, R; Beiersdorfer, P

    2009-08-24

    This paper describes a new positron source produced using ultra-intense short pulse lasers. Although it has been studied in theory since as early as the 1970s, the use of lasers as a valuable new positron source was not demonstrated experimentally until recent years, when the petawatt-class short pulse lasers were developed. In 2008 and 2009, in a series of experiments performed at Lawrence Livermore National Laboratory, a large number of positrons were observed after shooting a millimeter thick solid gold target. Up to 2 x 10{sup 10} positrons per steradian ejected out the back of {approx}mm thick gold targets were detected. The targets were illuminated with short ({approx}1 ps) ultra-intense ({approx}1 x 10{sup 20} W/cm{sup 2}) laser pulses. These positrons are produced predominantly by the Bethe-Heitler process, and have an effective temperature of 2-4 MeV, with the distribution peaking at 4-7 MeV. The angular distribution of the positrons is anisotropic. For a wide range of applications, this new laser based positron source with its unique characteristics may complements the existing sources using radioactive isotopes and accelerators.

  16. Characterization of polymer thin films obtained by pulsed laser deposition

    Science.gov (United States)

    Palla-Papavlu, A.; Dinca, V.; Ion, V.; Moldovan, A.; Mitu, B.; Luculescu, C.; Dinescu, M.

    2011-04-01

    The development of laser techniques for the deposition of polymer and biomaterial thin films on solid surfaces in a controlled manner has attracted great attention during the last few years. Here we report the deposition of thin polymer films, namely Polyepichlorhydrin by pulsed laser deposition. Polyepichlorhydrin polymer was deposited on flat substrate (i.e. silicon) using an NdYAG laser (266 nm, 5 ns pulse duration and 10 Hz repetition rate). The obtained thin films have been characterized by atomic force microscopy, scanning electron microscopy, Fourier transform infrared spectroscopy and spectroscopic ellipsometry. It was found that for laser fluences up to 1.5 J/cm 2 the chemical structure of the deposited polyepichlorhydrin polymer thin layers resembles to the native polymer, whilst by increasing the laser fluence above 1.5 J/cm 2 the polyepichlorohydrin films present deviations from the bulk polymer. Morphological investigations (atomic force microscopy and scanning electron microscopy) reveal continuous polyepichlorhydrin thin films for a relatively narrow range of fluences (1-1.5 J/cm 2). The wavelength dependence of the refractive index and extinction coefficient was determined by ellipsometry studies which lead to new insights about the material. The obtained results indicate that pulsed laser deposition method is potentially useful for the fabrication of polymer thin films to be used in applications including electronics, microsensor or bioengineering industries.

  17. Redistribution Mechanisms and Quantification of Homogeneity in Friction Stir Welding and Processing of an Aluminum Silicon Alloy

    Science.gov (United States)

    2012-09-01

    processing on the microstructure of cast A356 aluminum ,” Materials Science and Engineering: A, Vol. 433, pp. 269–78, 2006. [37] Y. Zha and T. Moan...and S. M. Fatemi-Varzaneh, “The effects of thermo-mechanical parameters on the microstructure of thixocast A356 aluminum alloy,” Materials Science and...E. Fine, “The effect of microscopic inclusion locations and silicon segregation on fatigue lifetimes of aluminum alloy A356 castings,” Materials

  18. 7050铝合金搅拌摩擦焊接头微观组织及力学性能分析%Microstructure and mechanical properties analysis of welding joint 7050 Aluminum alloy in friction stir welding

    Institute of Scientific and Technical Information of China (English)

    姜玉恒; 刘金合; 周卫涛

    2012-01-01

    采用搅拌摩擦焊焊接厚12 mm的7050铝合金,分析接头的微观组织和力学性能.研究结果表明,焊核区由于热循环作用形成细小的等轴再结晶组织;热机影响区受机械和热的双重作用组织发生了较大程度的变形,在热循环的作用下发生回复反应;热影响区仅受热循环的作用,组织稍微有粗化现象.力学试验表明:旋转速度400 r/min、焊接速度180 mm/min时,接头的抗拉强度可以达到391 MPa,为母材的77%;焊接速度200 mm/min,旋转速度450 r/min时,接头的抗拉强度可以达到376 MPa,为母材的74%.断口形貌分析显示,接头断裂模式为穿晶和沿晶混合型断裂.%The butt joints of 7050 aluminum alloy plates with thickness of 12 mm were obtained by friction stir welding with optimizal parameters,and the microstructure and Mechanical properties of the joints were analyzed.The results indicate that weld nugget zone is the formation of small equiaxial recrystallization organization.Thermo-mechanically affected zone with machine and hot dual role organization has undergone great degree of distortion,under the action of thermal cycle,happened reply response.Heat affected zone only the function of the heat cycle,coarse grains were found in heat affected zone.Meehanics test shows that the rotation speed is 400 r/min,welding speed is 180 nrWmin,joint tensile strength can reach 391 MPa,the 77% of mother material and the Welding speed is 200 mm/min,rotation speed is 450 r/min Joint tensile strength can reach 376 MPa,the 74% of the mother materials.The fracture morphology analysis show joint fracture mode is wear crystal and the intergranular mixed fiacture.

  19. Design and implementation of automatic welding system for column-wing-type radiators of steel combined with aluminum%钢铝复合柱翼型散热器自动焊接系统设计与实现

    Institute of Scientific and Technical Information of China (English)

    张冠; 赵冬梅; 梁楚华

    2014-01-01

    为实现钢铝复合柱翼型散热器连续自动焊接,设计了一种基于工业PC机和运动控制卡的多轴联动控制系统。上位机软件实时调用PCI1040运动控制卡自身函数并接收传感器、限位开关的反馈信号来规划并控制焊接动作。为解决顺序焊接过程中焊接变形累积问题,该控制系统新增了位置检测模块。实验证明,该专用自动焊接系统在进行钢铝复合柱翼型散热器焊接过程中能够持续稳定可靠地焊接,达到了良好的焊接效果。%To achieve continuous automatic welding of column-wing-type radiators of steel combined with aluminum ,a multi-axis control system is designed based on IPC and motion control card .PC software can call the function of motion control card PCI1040 real-time and receive feedback signals of the sensors ,and limit switches for the plan and control of welding .The control system adds a position detection module to solve the problem of welding deformation accumulation during welding process in succession .Experimental results prove that the special automatic welding system can satisfy the welding of column-wing-type radiators of steel combined with aluminum steadily and reliably ,achieving a good welding effect .

  20. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  1. Studying the mechanism of micromachining by short pulsed laser

    Science.gov (United States)

    Gadag, Shiva

    The semiconductor materials like Si and the transparent dielectric materials like glass and quartz are extensively used in optoelectronics, microelectronics, and microelectromechanical systems (MEMS) industries. The combination of these materials often go hand in hand for applications in MEMS such as in chips for pressure sensors, charge coupled devices (CCD), and photovoltaic (PV) cells for solar energy generation. The transparent negative terminal of the solar cell is made of glass on one surface of the PV cell. The positive terminal (cathode) on the other surface of the solar cell is made of silicon with a glass negative terminal (anode). The digital watches and cell phones, LEDs, micro-lens, optical components, and laser optics are other examples for the application of silicon and or glass. The Si and quartz are materials extensively used in CCD and LED for digital cameras and CD players respectively. Hence, three materials: (1) a semiconductor silicon and transparent dielectrics,- (2) glass, and (3) quartz are chosen for laser micromachining as they have wide spread applications in microelectronics industry. The Q-switched, nanosecond pulsed lasers are most extensively used for micro-machining. The nanosecond type of short pulsed laser is less expensive for the end users than the second type, pico or femto, ultra-short pulsed lasers. The majority of the research work done on these materials (Si, SiO 2, and glass) is based on the ultra-short pulsed lasers. This is because of the cut quality, pin point precision of the drilled holes, formation of the nanometer size microstructures and fine features, and minimally invasive heat affected zone. However, there are many applications such as large surface area dicing, cutting, surface cleaning of Si wafers by ablation, and drilling of relatively large-sized holes where some associated heat affected zone due to melting can be tolerated. In such applications the nanosecond pulsed laser ablation of materials is very

  2. Optical Properties Dependence with Gas Pressure in AlN Films Deposited by Pulsed Laser Ablation

    Energy Technology Data Exchange (ETDEWEB)

    Perez, J A; Riascos, H [Departamento de Fisica, Universidad Tecnologica de Pereira, Grupo plasma Laser y Aplicaciones A.A 097 (Colombia); Caicedo, J C [Grupo pelIculas delgadas, Universidad del Valle, Cali (Colombia); Cabrera, G; Yate, L, E-mail: jcaicedoangulo@gmail.com [Department de Fisica Aplicada i Optica, Universitat de Barcelona, Catalunya (Spain)

    2011-01-01

    AlN films were deposited by pulsed laser deposition technique (PLD) using an Nd: YAG laser ({lambda} = 1064 nm). The films were deposited in a nitrogen atmosphere as working gas; the target was an aluminum high purity (99.99%). The films were deposited with a laser fluence of 7 J/cm2 for 10 minutes on silicon (100) substrates. The substrate temperature was 300 deg. C and the working pressure was varied from 3 mtorr to 11 mtorr. The thickness measured by profilometer was 150 nm for all films. The crystallinity was observed via XRD pattern, the morphology and composition of the films were studied using scanning electron microscopy (SEM) and Energy Dispersive X-ray analysis (EDX), respectively. The optical reflectance spectra and color coordinates of the films were obtained by optical spectral reflectometry technique in the range of 400 cm-1- 900 cm-1 by an Ocean Optics 2000 spectrophotometer. In this work, a clear dependence of the reflectance, dominant wavelength and color purity was found in terms of the applied pressure to the AlN films. A reduction in reflectance of about 55% when the pressure was increased from 3 mtorr to 11 mtorr was observed. This paper deals with the formation of AlN thin films as promising materials for the integration of SAW devices on Si substrates due to their good piezoelectric properties and the possibility of deposition at low temperature compatible with the manufacturing of Si integrated circuits.

  3. Pulsed laser propulsion performance of 11-cm parabolic bell engines within the atmosphere

    Science.gov (United States)

    Myrabo, Leik N.; Libeau, M. A.; Meloney, E. D.; Bracken, R. L.; Knowles, T. B.

    2004-09-01

    The paper presents pulsed laser propulsion performance data for three 11-cm diameter aluminum parabolic (or "bell-shaped") engines, tested with the 10-kW PLVTS pulsed CO2 laser at White Sands Missile Range, NM. The single-pulse and multiple-pulse tests were conducted on two campaigns, Sept. 2000 and Sept. 2001, using a ballistic pendulum apparatus. The results from two different sets of PLVTS resonator optics were gathered (both 2X and 3X magnification). Assuming the vertex is set at the parabola's focus (i.e., and viewing outward towards the 11-cm exit plane), the bell engines had three different total included angles of 60, 87.2, and 120 degrees. As expected, the impulse and coupling coefficient performance of the 60 deg. bell generally exceeded that of the 87.2 deg. engine, which in turn outperformed the 120 deg. bell. The maximum single-pulse coupling coefficients varied from 275 to 375 N-sec/MJ. Multiple-pulse engine performance data was also gathered with the same ballistic pendulum in the first campaign. A sequence of from 2 to 8 pulses was transmitted into each bell at a pulse repetition frequency of 25 HZ -- all delivered within the first 1/8th cycle of the pendulum's swing. In general, only small variations in the coupling coefficient were observed throughout the string of pulses.

  4. [Doppler effect on width of characteristic line in plasma induced by pulsed laser ablating Al].

    Science.gov (United States)

    Song, Yi-Zhong; He, An-Zhi

    2005-05-01

    Aluminum (Al) plasma was induced with a pulsed Nd: YAG laser beam ablating Al target in Ar. Time-resolved information of the plasma radiation was taken with time-resolved technique, and the spectra of the radiation were recorded with an optical multi-path analyzer (OMA III ), whereupon, time-resolved spectra of the plasma radiation induced by pulsed laser were acquired. Based on the experiment data, Al resonant double lines, Al I 396.15 nm, Al I 394.40 nm, were respectively fitted with Lorentz, Gauss and their linear integrated function (abbr. Integrated function), whereupon, Lorentz and Gauss elements were separated from the experiment data profile curve. By contrasting Lorentz with Gauss curve separated, it was found that the experiment curve mainly consisted of Lorentz element, a with little Gauss. By contrasting Lorentz with Integrated fitting curve for experiment data, a visual picture of the characteristic lines broadened by Doppler effect was exhibited. According to the visual picture, the increase of full half-high width of the characteristic line broadened by Doppler effect was estimated. It was about 2 x 10(-)3 -8 x 10(-3) nm, approximating the theoretical value 6.7 x 10(-)3 nm. As a result, Doppler effect on the width of characteristic lines in the plasma could be reasonably explained by curve fitting analysis and theoretical calculation.

  5. Effect of laser parameters on arc behavior of laser-TIG double-side welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Miao Yugang; Li Liqun; Zhang Xinge; Chen Yanbin; Wu Lin

    2010-01-01

    The influence of laser parameters on arc behavior of laser-TIG double-side welding was investigated by utilizing CCD sensor and image processing methods. It was found that arc images had an obvious transformation from laser preheating to laser plasma ejected from the keyhole bottom, resulting in the phenomena of arc column convergence and arc root constriction. The attraction phenomenon of the laser and the arc is also found in laser-TIG double-side welding. More noteworthy is that the behavior of arc attraction or constriction became much obvious at a lower current or laser plasma ejected from the keyhole bottom. The decrease in arc voltage had a certain relation with the improvement of arc stability.

  6. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part I: AA2024

    Science.gov (United States)

    Fortuna, Sergey; Eliseev, Alexander; Kalashnikova, Tatiana; Kolubaev, Evgeny

    2016-11-01

    This work shows the microstructural evolution of solid solution grains and secondary phase precipitates in the stirring zones of ultrasonic-assisted friction stir welding (UAFSW) and standard friction stir welding (FSW). As shown, fine spherical AlMgCu precipitates dominate in FSW stirring zone whereas nanosized Al2MgCu (S-phase) platelets ones are the main finding in UAFSW sample. The mechanical strength of AA2024 is provided by precipitation of coherent intermetallic S-phase particles. The dominating amount of S-phase precipitates in UAFSW sample provided the ultimate stress level close to that of the base metal, i.e. 402 MPa as compared to 302 MPa of FSW sample. These values constituted 93 and 85%, respectively, of the base metal strength.

  7. Modeling short-pulse laser excitation of dielectric materials

    DEFF Research Database (Denmark)

    Wædegaard, Kristian Juncher; Sandkamm, Ditte Både; Haahr-Lillevang, Lasse

    2014-01-01

    A theoretical description of ultrashort-pulse laser excitation of dielectric materials based on strong-field excitation in the Keldysh picture combined with a multiple-rateequation model for the electronic excitation including collisional processes is presented. The model includes light attenuation...... in a self-consistent manner and changing optical properties described in a Drude picture. The model can be used to calculate the electronic excitation as a function of time and depth, and from these quantities the time-dependent optical parameters as well as the ablation depth can be derived....... The simulations provide insight into the excitation and propagation dynamics of short-pulse excitation and show that at increasing fluence the excitation becomes localized near the material surface and gives rise to strongmodifications of the optical properties of the material....

  8. Antimicrobial nanospheres thin coatings prepared by advanced pulsed laser technique.

    Science.gov (United States)

    Holban, Alina Maria; Grumezescu, Valentina; Grumezescu, Alexandru Mihai; Vasile, Bogdan Ştefan; Truşcă, Roxana; Cristescu, Rodica; Socol, Gabriel; Iordache, Florin

    2014-01-01

    We report on the fabrication of thin coatings based on polylactic acid-chitosan-magnetite-eugenol (PLA-CS-Fe3O4@EUG) nanospheres by matrix assisted pulsed laser evaporation (MAPLE). Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) investigation proved that the homogenous Fe3O4@EUG nanoparticles have an average diameter of about 7 nm, while the PLA-CS-Fe3O4@EUG nanospheres diameter sizes range between 20 and 80 nm. These MAPLE-deposited coatings acted as bioactive nanosystems and exhibited a great antimicrobial effect by impairing the adherence and biofilm formation of Staphylococcus aureus (S. aureus) and Pseudomonas aeruginosa (P. aeruginosa) bacteria strains. Moreover, the obtained nano-coatings showed a good biocompatibility and facilitated the normal development of human endothelial cells. These nanosystems may be used as efficient alternatives in treating and preventing bacterial infections.

  9. Bioactive glass thin films synthesized by advanced pulsed laser techniques

    Science.gov (United States)

    Mihailescu, N.; Stan, George E.; Ristoscu, C.; Sopronyi, M.; Mihailescu, Ion N.

    2016-10-01

    Bioactive materials play an increasingly important role in the biomaterials industry, and are extensively used in a range of applications, including biodegradable metallic implants. We report on Bioactive Glasses (BG) films deposition by pulsed laser techniques onto biodegradable substrates. The BG coatings were obtained using a KrF* excimer laser source (λ= 248 nm, τFWHM ≤ 25 ns).Their thickness has been determined by Profilometry measurements, whilst their morphology has been analysed by Scanning Electron Microscopy (SEM). The obtained coatings fairly preserved the targets composition and structure, as revealed by Energy Dispersive X-Ray Spectroscopy, Grazing Incidence X-Ray Diffraction, and Fourier Transform Infra-Red Spectroscopy analyses.

  10. Antimicrobial nanospheres thin coatings prepared by advanced pulsed laser technique

    Directory of Open Access Journals (Sweden)

    Alina Maria Holban

    2014-06-01

    Full Text Available We report on the fabrication of thin coatings based on polylactic acid-chitosan-magnetite-eugenol (PLA-CS-Fe3O4@EUG nanospheres by matrix assisted pulsed laser evaporation (MAPLE. Transmission electron microscopy (TEM and scanning electron microscopy (SEM investigation proved that the homogenous Fe3O4@EUG nanoparticles have an average diameter of about 7 nm, while the PLA-CS-Fe3O4@EUG nanospheres diameter sizes range between 20 and 80 nm. These MAPLE-deposited coatings acted as bioactive nanosystems and exhibited a great antimicrobial effect by impairing the adherence and biofilm formation of Staphylococcus aureus (S. aureus and Pseudomonas aeruginosa (P. aeruginosa bacteria strains. Moreover, the obtained nano-coatings showed a good biocompatibility and facilitated the normal development of human endothelial cells. These nanosystems may be used as efficient alternatives in treating and preventing bacterial infections.

  11. Aluminosilicate glass thin films elaborated by pulsed laser deposition

    Science.gov (United States)

    Carlier, Thibault; Saitzek, Sébastien; Méar, François O.; Blach, Jean-François; Ferri, Anthony; Huvé, Marielle; Montagne, Lionel

    2017-03-01

    In the present work, we report the elaboration of aluminosilicate glass thin films by Pulsed Laser Deposition at various temperatures deposition. The amorphous nature of glass thin films was highlighted by Grazing Incidence X-Ray Diffraction and no nanocristallites were observed in the glassy matrix. Chemical analysis, obtained with X-ray Photoelectron Spectroscopy and Time of Flight Secondary Ion Mass Spectroscopy, showed a good transfer and homogeneous elementary distribution with of chemical species from the target to the film a. Structural studies performed by Infrared Spectroscopy showed that the substrate temperature plays an important role on the bonding configuration of the layers. A slight shift of Si-O modes to larger wavenumber was observed with the synthesis temperature, assigned to a more strained sub-oxide network. Finally, optical properties of thins film measured by Spectroscopic Ellipsometry are similar to those of the bulk aluminosilicate glass, which indicate a good deposition of aluminosilicate bulk glass.

  12. Oxidation of uranium nanoparticles produced via pulsed laser ablation

    Energy Technology Data Exchange (ETDEWEB)

    Trelenberg, T W; Glade, S C; Tobin, J G; Felter, T E; Hamza, A V

    2005-12-07

    An experimental apparatus designed for the synthesis, via pulsed laser deposition, and analysis of metallic nanoparticles and thin films of plutonium and other actinides was tested on depleted uranium samples. Five nanosecond pulses from a Nd:YAG laser produced films of {approx}1600 {angstrom} thickness that were deposited showing an angular distribution typical thermal ablation. The films remained contiguous for many months in vacuum but blistered due to induced tensile stresses several days after exposure to air. The films were allowed to oxidize from the residual water vapor within the chamber (2 x 10{sup -10} Torr base pressure). The oxidation was monitored by in-situ analysis techniques including x-ray photoelectron spectroscopy (XPS), ultraviolet photoelectron spectroscopy (UPS), and scanning tunneling microscopy (STM) and followed Langmuir kinetics.

  13. A frequency-doubled, pulsed laser system for rubidium manipulation

    CERN Document Server

    Dingjan, J; Beugnon, J; Jones, M P A; Bergamini, S; Messin, G; Browaeys, A; Grangier, P

    2005-01-01

    We have constructed a pulsed laser system for the manipulation of cold Rb atoms. The system combines optical telecommunications components and frequency doubling to generate light at 780 nm. Using a fast, fibre-coupled intensity modulator, output from a continuous laser diode is sliced into pulses with a length between 1.3 and 6.1 ns and a repetition frequency of 5 MHz. These pulses are amplified using an erbium-doped fibre amplifier, and frequency-doubled in a periodically poled lithium niobate crystal, yielding a peak power up to 12 W. Using the resulting light at 780 nm, we demonstrate Rabi oscillations on the F = 2 F=3-transition of a single 87Rb atom.

  14. Wavelength dependence of soft tissue ablation by using pulsed lasers

    Institute of Scientific and Technical Information of China (English)

    Xianzeng Zhang; Shusen Xie; Qing Ye; Zhenlin Zhan

    2007-01-01

    Pulsed laser ablation of soft biological tissue was studied at 10.6-, 2.94-, and 2.08-μm wavelengths. The ablation effects were assessed by means of optical microscope, the ablation crater depths were measured with reading microscope. It was shown that Er:YAG laser produced the highest quality ablation with clear,sharp cuts following closely the patial contour of the incident beam and the lowest fluence threshold. The pulsed CO2 laser presented the moderate quality ablation with the highest ablation efficiency. The craters drilled with Ho:YAG laser were generally larger than the incident laser beam spot, irregular in shape, and clearly dependent on the local morphology of biotissue. The blation characteristics, including fluence threshold and ablation efficiency, varied substantially with wavelength. It is not evident that water is the only dominant chromophore in tissue.

  15. Effects of an external magnetic field in pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, T. [Universidad Autonoma de la Ciudad de Mexico (UACM), Prolongacion San Isidro 151, Col. San Lorenzo Tezonco, C.P. 09790, Mexico DF (Mexico)], E-mail: tupacgarcia@yahoo.com; Posada, E. de [CINVESTAV-IPN Unidad Merida, Applied Physics Department, A.P. 73, Cordemex, C.P. 97130 Merida, Yuc. (Mexico); Villagran, M. [CCADET, Universidad Nacional Autonoma de Mexico (UNAM), A.P. 70-186, C.P. 04510, Mexico DF (Mexico); Ll, J.L. Sanchez [Laboratorio de Magnetismo, Facultad de Fisica-IMRE, Universidad de La Habana, La Habana 10400 (Cuba); Bartolo-Perez, P.; Pena, J.L. [CINVESTAV-IPN Unidad Merida, Applied Physics Department, A.P. 73, Cordemex, C.P. 97130 Merida, Yuc. (Mexico)

    2008-12-30

    Thin films were grown by pulsed laser deposition, PLD, on Si (1 0 0) substrates by the ablation of a sintered ceramic SrFe{sub 12}O{sub 19} target with and without the presence of a nonhomogeneous magnetic field of {mu}{sub 0}H = 0.4 T perpendicular to substrate plane and parallel to the plasma expansion axis. The field was produced by a rectangular-shaped Nd-Fe-B permanent magnet and the substrate was just placed on the magnet surface (Aurora method). An appreciable increment of optical emission due to the presence of the magnetic field was observed, but no film composition change or thickness increment was obtained. It suggests that the increment of the optical emission is due mainly to the electron confinement rather than confinement of ionic species.

  16. Prediction of absorption coefficients by pulsed laser induced photoacoustic measurements.

    Science.gov (United States)

    Priya, Mallika; Satish Rao, B S; Ray, Satadru; Mahato, K K

    2014-06-05

    In the current study, a pulsed laser induced photoacoustic spectroscopy setup was designed and developed, aiming its application in clinical diagnostics. The setup was optimized with carbon black samples in water and with various tryptophan concentrations at 281nm excitations. The sensitivity of the setup was estimated by determining minimum detectable concentration of tryptophan in water at the same excitation, and was found to be 0.035mM. The photoacoustic experiments were also performed with various tryptophan concentrations at 281nm excitation for predicting optical absorption coefficients in them and for comparing the outcomes with the spectrophotometrically-determined absorption coefficients for the same samples. Absorption coefficients for a few serum samples, obtained from some healthy female volunteers, were also determined through photoacoustic and spectrophotometric measurements at the same excitations, which showed good agreement between them, indicating its clinical implications.

  17. Pulsed laser deposition for the synthesis of monolayer WSe2

    Science.gov (United States)

    Mohammed, A.; Nakamura, H.; Wochner, P.; Ibrahimkutty, S.; Schulz, A.; Müller, K.; Starke, U.; Stuhlhofer, B.; Cristiani, G.; Logvenov, G.; Takagi, H.

    2017-08-01

    Atomically thin films of WSe2 from one monolayer up to 8 layers were deposited on an Al2O3 r-cut ( 1 1 ¯ 02 ) substrate using a hybrid-Pulsed Laser Deposition (PLD) system where a laser ablation of pure W is combined with a flux of Se. Specular X-ray reflectivities of films were analysed and were consistent with the expected thickness. Raman measurement and atomic force microscopy confirmed the formation of a WSe2 monolayer and its spatial homogeneity over the substrate. Grazing-incidence X-ray diffraction uncovered an in-plane texture in which WSe2 [ 10 1 ¯ 0 ] preferentially aligned with Al2O3 [ 11 2 ¯ 0 ]. These results present a potential to create 2D transition metal dichalcogenides by PLD, where the growth kinetics can be steered in contrast to common growth techniques like chemical vapor deposition and molecular beam epitaxy.

  18. Ultrashort-pulse laser excitation and damage of dielectric materials

    DEFF Research Database (Denmark)

    Haahr-Lillevang, Lasse; Balling, Peter

    2015-01-01

    Ultrashort-pulse laser excitation of dielectrics is an intricate problem due to the strong coupling between the rapidly changing material properties and the light. In the present paper, details of a model based on a multiple-rate-equation description of the conduction band are provided. The model...... is verified by comparison with recent experimental measurements of the transient optical properties in combination with ablation-depth determinations. The excitation process from the first creation of conduction-band electrons at low intensities to the formation of a highly-excited plasma and associated...... material fragmentation is explained by the model. For quartz samples, the optical properties are strongly influenced by self-trapped excitons, and the associated additions to the model are described....

  19. History and current status of commercial pulsed laser deposition equipment

    Science.gov (United States)

    Greer, James A.

    2014-01-01

    This paper will review the history of the scale-up of the pulsed laser deposition (PLD) process from small areas ∼1 cm2 up to 10 m2 starting in about 1987. It also documents the history of commercialization of PLD as various companies become involved in selling fully integrated laser deposition tools starting in 1989. The paper will highlight the current state of the art of commercial PLD equipment for R&D that is available on the market today from mainstream vendors as well as production-oriented applications directed at piezo-electric materials for microelectromechanical systems and high-temperature superconductors for coated-conductor applications. The paper clearly demonstrates that considerable improvements have been made to scaling this unique physical vapour deposition process to useful substrate sizes, and that commercial deposition equipment is readily available from a variety of vendors to address a wide variety of technologically important thin-film applications.

  20. Experimental investigation of a unique airbreathing pulsed laser propulsion concept

    Science.gov (United States)

    Myrabo, L. N.; Nagamatsu, H. T.; Manka, C.; Lyons, P. W.; Jones, R. A.

    1991-01-01

    Investigations were conducted into unique methods of converting pulsed laser energy into propulsive thrust across a flat impulse surface under atmospheric conditions. The propulsion experiments were performed with a 1-micron neodymium-glass laser at the Space Plasma Branch of the Naval Research Laboratory. Laser-induced impulse was measured dynamically by ballistic pendulums and statically using piezoelectric pressure transducers on a stationary impulse surface. The principal goal was to explore methods for increasing the impulse coupling performance of airbreathing laser-propulsion engines. A magnetohydrodynamic thrust augmentation effect was discovered when a tesla-level magnetic field was applied perpendicular to the impulse surface. The impulse coupling coefficient performance doubled and continued to improve with increasing laser-pulse energies. The resultant performance of 180 to 200 N-s/MJ was found to be comparable to that of the earliest afterburning turbojets.