Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

International Nuclear Information System (INIS)

Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

1993-06-01

The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600 degrees C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation

Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

International Nuclear Information System (INIS)

Freeman, C.J.

1997-05-01

Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

Energy Technology Data Exchange (ETDEWEB)

Freeman, C.J.

1997-05-01

Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated.

DC plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.

1995-01-01

This paper describes the features and benefits of a breakthrough DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Furnace system, now commercially available, is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by the industrial society, worldwide, has prompted development of technologies to address the problem. For the most part these technologies have resulted in niche solutions with limited application. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are commercially available in sizes from 50 kg/batch or 250--3,000 kg/hr on a continuous feed basis. This paper examines the design and operating benefits of a DC Plasma Arc Melter System

New algorithm for controlling electric arc furnaces using their vibrational and acoustic characteristics

Science.gov (United States)

Cherednichenko, V. S.; Bikeev, R. A.; Serikov, V. A.; Rechkalov, A. V.; Cherednichenko, A. V.

2016-12-01

The processes occurring in arc discharges are analyzed as the sources of acoustic radiation in an electric arc furnace (EAF). Acoustic vibrations are shown to transform into mechanical vibrations in the furnace laboratory. The shielding of the acoustic energy fluxes onto water-cooled wall panels by a charge is experimentally studied. It is shown that the rate of charge melting and the depth of submergence of arc discharges in the slag and metal melt can be monitored by measuring the vibrational characteristics of furnaces and using them in a universal industrial process-control system, which was developed for EAFs.

Graphite electrode DC arc furnace system for treatment of environmentally undesirable solid waste

International Nuclear Information System (INIS)

Titus, C.H.

1993-01-01

A gas tight DC arc furnace system using graphite electrodes is ideally suited for destruction of organic materials, compaction of metallic materials, and vitrification of inorganic waste materials. A graphite electrode DC arc furnace system which was developed by Electro-Pyrolysis, Inc. has been used to demonstrate that iron basalt soil containing various surrogate nonradioactive materials found on Department of Energy's Atomic Energy Sites and hospital waste can be reduced to a compact, vitrified, solid material which is environmentally acceptable and will pass TCLP leachate tests. A second graphite electrode DC arc furnace system is presently under construction and will be in operation at MIT during the second quarter of 1993. This furnace system is designed for demonstration of waste treatment and stabilization at a rate of 500 pounds per hour and will also be used for development and performance evaluation of diagnostic techniques and equipment for measuring and understanding internal furnace temperature profiles, gas entrained particulate composition, and particulate size distribution in various locations in the furnace during operation

Optimal Design of TCR/FC in Electric Arc Furnaces for Power Quality Improvement in Power Systems

Directory of Open Access Journals (Sweden)

Mahdi TORABIAN ESFAHANI

2009-12-01

Full Text Available Electric Arc Furnaces (EAFs are unbalanced, nonlinear and time varying loads, which can cause many problems in the power system quality. As the use of arc furnace loads increases in industry, the importance of the power quality problems also increase. So in order to optimize the usages of electric power in EAFs, it is necessary to minimize the effects of arc furnace loads on power quality in power systems as much as possible. Therefore, in this paper, design and simulation of an electric plant supplying an arc furnace is considered. For this purpose, a three phase arc furnace model, which can simulate all the mentioned power quality indices, is developed based on Hyperbolic -Exponential model (V-I model. Then by considering the high changes of reactive power and voltage flicker of nonlinear furnace load, a thyristor controlled reactor compensation with fixed capacitor (TCR/FC are designed and simulated. In this procedure, the reactive power is measured so that maximum speed and accuracy are achieved. Finally, simulation results verify the accuracy of the load modelling and show the effectiveness of the proposed TCR/FC model for reactive compensating of the EAF.

Simulation of a DC electric arc furnace for steelmaking: study in the arc and bath regions

International Nuclear Information System (INIS)

Ramirez Argaez, M. A.; Trapaga Martinez, L. G.

2001-01-01

A mathematical model was developed to describe fluid flow, heat transfer, and electromagnetic phenomena in the arc and bath regions of DC electric Arc Furnaces (DC-EAF). The model is used to examine the effect on flow patterns and temperature distribution in the bath, under the influence of both an arc and bottom argon injection in steel or steel/slag systems. Validation of the model employed experimental measurements from systems physically related to DC-EAF from literature. For the conditions analyzed, electromagnetic forces dominate the fluid motion in the bath. Buoyancy and shear forces from the arc have a negligible effect in driving the flow; however, they partially counteract the electromagnetic forces. Slag decreases fluid motion in the steel and enhances temperature stratification in the system. Stirring of the bath, using a 3-nozzle inert gas injection system, is found to promote temperature uniformity in the regions near the lateral wall of the furnace. (Author) 24 refs

Methods of steel manufacturing - The electric arc furnace

Science.gov (United States)

Dragna, E. C.; Ioana, A.; Constantin, N.

2018-01-01

Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

Improved cooler design of electric arc furnace refractory in mining industry using thermal analysis modeling and simulation

International Nuclear Information System (INIS)

Istadi, I.; Bindar, Y.

2014-01-01

Production of steel and nickel using the electric arc furnace should be focused on the intensification of energy. Improvement of energy efficiency of the most consuming facilities was achieved by improving the use of alternative energy minimization such as reducing the heat lost of hot gases, minimizing the heat radiated through refractory linings of metallurgical furnaces, and cooling the highly thermally stressed components. The refractory of electric arc furnace should be modified to achieve the best cooling system of the furnace. In this physical modeling and simulation works, four modification scenarios of wall refractory designs were simulated, i.e. refractory with basic design, refractory with deep plate coolers, refractory with extra plate coolers, and refractory with wall falling film coolers. Finally, the use of deep plate cooler and the existing waffle cooler system was considered to be the best design of efficient electric arc furnace operationally. - Highlights: • Electric arc furnace design should be focused on the intensification of energy. • Refractory of electric arc furnace were modified to achieve the best cooling system. • Four modification scenarios of the wall refractory designs were simulated. • Use of deep plate cooler and existing waffle cooler system is the best cooling

Power quality analysis of DC arc furnace operation using the Bowman model for electric arc

Science.gov (United States)

Gherman, P. L.

2018-01-01

This work is about a relatively new domain. The DC electric arc is superior to the AC electric arc and it’s not used in Romania. This is why we analyzed the work functions of these furnaces by simulation and model checking of the simulation results.The conclusions are favorable, to be carried is to develop a real-time control system of steel elaboration process.

A novel estimation of electrical and cooling losses in electric arc furnaces

International Nuclear Information System (INIS)

Trejo, Eder; Martell, Fernando; Micheloud, Osvaldo; Teng, Lidong; Llamas, Armando; Montesinos-Castellanos, Alejandro

2012-01-01

A method to calculate electrical losses and a heat transfer model of a conventional Electric Arc Furnace (EAF) are presented. The application of a novel power theory for the EAF was used to compute electrical losses and it was compared with conventional power calculations. The electrical losses and electrical variables were used as input parameters to the proposed heat transfer model. Chemical energy sources were included as energy inputs to estimate the overall heat transferred including the heat losses in the cooling system. In the heat transfer model the furnace was divided in 11 inner surfaces and the radiation view factors between them were estimated by a commercial finite element software. Variations of the view factors for different arc coverage were evaluated. Different scenarios for cooling panels losses, with respect to arc coverage and thickness of slag layers adhered to cooling system panels, were analyzed. The approach presented in this work allows calculation of energy balances in electrical arc furnaces with low computational resources. Finally, the contribution of this research work is to define a framework for further research oriented to improve both the electrical and thermal energy efficiencies to increase productivity and reduce energy consumption in steel plants. -- Highlights: ► Radiation view factors for the electric arc furnace are estimated. ► Potential reduction in cooling losses is estimated to be 60 kWh/ton. ► Electrical losses are calculated based in the randomness power theory. ► The new approach yields an increase of 10% in the electrical losses. ► An analytic model is used to estimate the radiation mechanism.

Presentation of the Vulcano installation which uses a plasma transferred arc rotary furnace for corium melting

International Nuclear Information System (INIS)

Cognet, G.; Laffont, G.; Jegou, C.; Pierre, J.; Journeau, C.; Sudreau, F.; Roubaud, A.

1998-01-01

In the case of loss coolant accident, the reactor core could melt and turn into a mixture of uranium oxides, zirconium, iron and steel called corium. A large experimental program has been launched to study corium behaviour, to qualify solutions to stabilize it and to confine it in the reactor containment. The Vulcano installation has been designed to that purpose. It is made up of: i) a plasma transferred arc rotary furnace, ii) a testing surface covered with refractory materials, iii) an induction heating system in order to simulate the residual power of corium, iv) instrumentation devices such as video cameras, thermocouples, infra-red pyrometers and flowmeters, and v) a laboratory to perform chemical analysis of corium samples. The first experimental results show that a mixture of corium and concrete spreads better than expected. It seems that a low initial height of matter can produce a great distance flowing while having a chaotic behaviour. This characteristic suggests that the mixture acts as a Bingham type threshold fluid. (A.C.)

Nonlinear system identification of the reduction nickel oxide smelting process in electric arc furnace

Science.gov (United States)

Gubin, V.; Firsov, A.

2018-03-01

As the title implies the article describes the nonlinear system identification of the reduction smelting process of nickel oxide in electric arc furnaces. It is suggested that for operational control ratio of components of the charge must be solved the problem of determining the qualitative composition of the melt in real time. The use of 0th harmonic of phase voltage AC furnace as an indirect measure of the melt composition is proposed. Brief description of the mechanism of occurrence and nature of the non-zero 0th harmonic of the AC voltage of the arc is given. It is shown that value of 0th harmonic of the arc voltage is not function of electrical parameters but depends of the material composition of the melt. Processed industrial data are given. Hammerstein-Wiener model is used for description of the dependence of 0th harmonic of the furnace voltage from the technical parameters of melting furnace: the melt composition and current. Recommendations are given about the practical use of the model.

Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD)

International Nuclear Information System (INIS)

Oustadakis, P.; Tsakiridis, P.E.; Katsiapi, A.; Agatzini-Leonardou, S.

2010-01-01

The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues.

Plasma arc pyrolysis of radioactive ion exchange resin

International Nuclear Information System (INIS)

Pickles, C.A.; Toguri, J.M.

1992-01-01

This paper reports on two ion exchange resins (IRN 77 and IRN 78) which were pyrolysed in a plasma-arc furnace. Both continuous and batch tests were performed. Volume reduction ratios of 10 to 1 and 10 to 3.5 were achieved for IRN 78 and IRN 77 respectively. The product of the resin pyrolysis was a char which contained the radioactive elements such as cobalt. The off-gases consisted of mainly hydrogen and carbon monoxide. There was a relatively small amount of dust in the off-gases. At the present time radioactive ion exchange resign is being kept in storage. The volume of this waste is increasing and it is important that the volume be reduce. The volume reduction ratio should be of the order of ten-to-one. Also, it is required that the radioactive elements can be collected or fixed in a form which could easily be disposed of. Plasma arc treatment offers considerable potential for the processing of the waste

Design and analysis of high current DC power supply for vacuum arc melting furnace

International Nuclear Information System (INIS)

Adhikary, Santu; Sharma, Vishnu Kumar; Sharma, Archana

2015-01-01

Vacuum Arc furnace (VAR), is used for melting of ingot in many industrial units. Till now in many industries the existing power supply for VAR is based on magnetic amplifier, which is a lossy component. Thus an efficient topology is needed to develop as a suitable alternative for the existing power supply. Basically Arc in electrical furnace is an unstable phenomena, it has drooping characteristic in nature so to stabilize the arc we need a power supply across the load (arc), which is more drooping in nature than arc characteristics. So this paper highlights the stability and response analysis of several alternative topologies and Stabilization of arc using the feedback and firing angle control in MATLAB. The work also covers comparison among those topologies to choose the optimized topology as a suitable alternative of the existing magnetic amplifier based power supply and the detail design of the proposed topology with a tested trail circuit in PROTEUS. (author)

Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

Directory of Open Access Journals (Sweden)

Machulec B.

2017-12-01

Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

Compacting of fly dusts from cupola and electric arc furnace

Directory of Open Access Journals (Sweden)

D. Baricová

2012-01-01

Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

A bench arc-furnace facility for fullerene and single-wall nanotubes synthesis

Directory of Open Access Journals (Sweden)

Huber John G

2001-01-01

Full Text Available A metallic-sample arc-furnace was modified to synthesize fullerenes and nanotubes. The (reversible changes and the process for producing single-wall nanotubes (SWNTs are described.

DC graphite arc furnace, a simple system to reduce mixed waste volume

Energy Technology Data Exchange (ETDEWEB)

Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

1995-12-31

The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

DC graphite arc furnace, a simple system to reduce mixed waste volume

International Nuclear Information System (INIS)

Wittle, J.K.; Hamilton, R.A.; Trescot, J.

1995-01-01

The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials

Maximizing the transferred power to electric arc furnace for having maximum production

International Nuclear Information System (INIS)

Samet, Haidar; Ghanbari, Teymoor; Ghaisari, Jafar

2014-01-01

In order to increase production of an EAF (electric arc furnace) by reduction of melting time, one can increase transferred power to the EAF. In other words a certain value of energy can be transferred to the EAF in less time. The transferred power to the EAF reduces when series reactors are utilized in order to have stable arc with desired characteristics. To compensate the reduced transferred power, the secondary voltage of the EAF transformer should be increased by tap changing of the transformer. On the other hand, after any tap changing of the EAF transformer, improved arc stability is degraded. Therefore, the series reactor and EAF transformer tap changing should be simultaneously determined to achieve arc with desired characteristics. In this research, three approaches are proposed to calculate the EAF system parameters, by which the optimal set-points of the different series reactor and EAF transformer taps are determined. The electric characteristics relevant to the EAF for the all transformer and series reactor taps with and without SVC (static VAr compensator) are plotted and based on these graphs the optimal set-points are tabulated. Finally, an economic evaluation is also presented for the methods. - Highlights: • The main goal is to transfer the maximum power to electric arc furnace. • Optimal transformer and series reactor taps are determined. • Arc stability and transferred power to EAF determine the optimal performance. • An economic assessment is done and the number of increased meltings is calculated

High temperature aircraft research furnace facilities

Science.gov (United States)

Smith, James E., Jr.; Cashon, John L.

1992-01-01

Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

Calculation of gas release from DC and AC arc furnaces in a foundry

Science.gov (United States)

Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

2016-12-01

A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

Directory of Open Access Journals (Sweden)

Bydałek A.W.

2015-09-01

Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

The electrical characteristics of copper slags in a 270 kVA DC arc furnace

International Nuclear Information System (INIS)

Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

2003-01-01

The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

Finite element modelling of electric currents in AC submerged arc furnaces

CSIR Research Space (South Africa)

Mc Dougall, I

2007-01-01

Full Text Available and the power ratings is not a hindrance. 2. MATHEMATICAL FORMULATION As the frequency of the current is low, the quasi-static form of Maxwell’s equations is solved. (1) (2) (3) (4) where E denotes the electric field intensity, H the magnetic field... of Electric Currents in AC Submerged Arc Furnaces 637 REFERENCES [1] Bermudez, A., Muniz, M.C., Pena, F. , Bullon, J., “ Numerical Computation of the Electromagnetic Field in the Electrodes of a Three-Phase Arc Furnace”, Int. Jnl for Numerical Methods...

Graphite electrode DC arc technology program for buried waste treatment

International Nuclear Information System (INIS)

Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Woskov, P.P.; Thomas, P.; Surma, J.E.; Titus, C.H.

1994-01-01

The goal of the program is to apply EPI's Arc Furnace to the processing of Subsurface Disposal Area (SDA) waste from Idaho National Engineering Laboratory. This is being facilitated through the Department of Energy's Buried Waste Integrated Demonstration (BWID) program. A second objective is to apply the diagnostics capability of MIT's Plasma Fusion Center to the understanding of the high temperature processes taking place in the furnace. This diagnostics technology has promise for being applicable in other thermal treatment processes. The program has two parts, a test series in an engineering-scale DC arc furnace which was conducted in an EPI furnace installed at the Plasma Fusion Center and a pilot-scale unit which is under construction at MIT. This pilot-scale furnace will be capable of operating in a continuous feed and continuous tap mode. Included in this work is the development and implementation of diagnostics to evaluate high temperature processes such as DC arc technology. This technology can be used as an effective stabilization process for Superfund wastes

Linearized Model of Electrical Arc Furnace Suitable for Analysis of Flicker Mitigation

Czech Academy of Sciences Publication Activity Database

Valouch, Viktor

2003-01-01

Roč. 48, č. 2 (2003), s. 147-156 ISSN 0001-7043 R&D Projects: GA AV ČR IAA2057301 Institutional research plan: CEZ:AV0Z2057903 Keywords : flicker * electrical arc furnace * unified power quality conditioner Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

Institute of Scientific and Technical Information of China (English)

(I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

2007-01-01

In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

Graphite electrode dc arc technology development for treatment of buried wastes

International Nuclear Information System (INIS)

Surma, J.E.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

1993-02-01

A ''National Laboratory-University-Industrial'' three-way partnership has been established between the Pacific Northwest Laboratory (PNL), Massachusetts Institute of Technology (MIT), and Electro-Pyrolysis, Inc. (EPI) to develop graphite electrode DC arc technology for the treatment of buried wastes. This paper outlines the PNL-MIT-EPI program describing a series of engineering-scale DC arc furnace tests conducted in an EPI furnace at the Plasma Fusion Center at MIT, and a description of the second phase of this program involving the design, fabrication, and testing of a pilot-scale DC arc furnace. Included in this work is the development and implementation of diagnostics to evaluate and optimize high temperature thermal processes such as the DC arc technology

Evaluating optical hazards from plasma arc cutting.

Science.gov (United States)

Glassford, Eric; Burr, Gregory

2018-01-01

The Health Hazard Evaluation Program of the National Institute for Occupational Safety and Health evaluated a steel building materials manufacturer. The employer requested the evaluation because of concerns about optical radiation hazards from a plasma arc cutting system and the need to clarify eye protection requirements for plasma operators, other employees, and visitors. The strength of the ultraviolet radiation, visible radiation (light), and infrared radiation generated by the plasma arc cutter was measured at various distances from the source and at different operating amperages. Investigators also observed employees performing the plasma arc cutting. Optical radiation above safe levels for the unprotected eyes in the ultraviolet-C, ultraviolet-B, and visible light ranges were found during plasma arc cutting. In contrast, infrared and ultraviolet-A radiation levels during plasma arc cutting were similar to background levels. The highest non-ionizing radiation exposures occurred when no welding curtains were used. A plasma arc welding curtain in place did not eliminate optical radiation hazards to the plasma arc operator or to nearby employees. In most instances, the measured intensities for visible light, UV-C, and UV-B resulted in welding shade lens numbers that were lower than those stipulated in the OSHA Filter Lenses for Protection Against Radiant Energy table in 29 CFR 1910.133(a)(5). [1] Investigators recommended using a welding curtain that enclosed the plasma arc, posting optical radiation warning signs in the plasma arc cutter area, installing audible or visual warning cues when the plasma arc cutter was operating, and using welding shades that covered the plasma arc cutter operator's face to protect skin from ultraviolet radiation hazards.

DC Electric Arc Furnace Application for Production of Nickel-Boron Master Alloys

Science.gov (United States)

Alkan, Murat; Tasyürek, Kerem Can; Bugdayci, Mehmet; Turan, Ahmet; Yücel, Onuralp

2017-09-01

In this study, nickel-boron (Ni-B) alloys were produced via a carbothermic reduction starting from boric acid (H3BO3) with high-purity nickel oxide (NiO), charcoal, and wood chips in a direct current arc furnace. In electric arc furnace experiments, different starting mixtures were used, and their effects on the chemical compositions of the final Ni-B alloys were investigated. After the reduction and melting stages, Ni-B alloys were obtained by tapping from the bottom of the furnace. The samples from the designated areas were also taken and analyzed. The chemical composition of the final alloys and selected samples were measured with wet chemical analysis. The Ni-B alloys had a composition of up to 14.82 mass% B. The phase contents of the final alloys and selected samples were measured using x-ray diffraction (XRD). The XRD data helped predict possible reactions and reaction mechanisms. The material and energy balance calculations were made via the XRD Rietveld and chemical compositions. Nickel boride phases started to form 600 mm below the surface. The targeted NiB phase was detected at the tapping zone of the crucible (850-900 mm depth). The energy consumption was 1.84-4.29 kWh/kg, and the electrode consumption was 10-12 g/kg of raw material charged.

Chemical energy in electro arc furnace - examples from experience

International Nuclear Information System (INIS)

Shushlevski, Ljupcho; Georgievski, Panche; Hadzhidaovski, Ilija

2004-01-01

Great competition on the market in steel-producing and chemical lack of electrical energy leads to realization of new project in section Steelworks AD 'Makstil' - Skopje named: 'Substitution of electrical energy i.e. entering of additional chemical energy in Electrical arc furnace for steel melting using fuels-naturual gas (CH 4 ), oxygen (O 2 ) and carbon (C)'. It is accumulate experience from two and one half year of intensive use of chemical energy with its accompanying problems, appropriate efficiency and economy in process for steel producing. In 2001 year we announced and described project for using of an additional alternative chemical energy in aggregate Electrical are furnace. In this work we will present realization, working experience and efficiency of the system for generating chemical energy. Practical realization needs serious approach in chemical energy usage The usage of chemical energy brings restrictions and needs many innovation for protection of equipment from shown aggressiveness during the combustion of fuel gasses. (Author)

Material properties of the F82H melted in an electric arc furnace

Energy Technology Data Exchange (ETDEWEB)

Sakasegawa, Hideo, E-mail: sakasegawa.hideo@jaea.go.jp [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Kano, Sho; Abe, Hiroaki [Institute for Materials Research, Tohoku university, Sendai, Miyagi (Japan)

2015-10-15

Highlights: • We studied material properties of reduced activation ferritic/martensitic steel. • We melted F82H using a 20 tons electric arc furnace for the first time. • Mass effect likely affected material properties. • MX (M: Metal, C: Carbon and/or Nitrogen) precipitates mainly formed on grain and sub grain boundaries. - Abstract: Fusion DEMO reactor requires over 11,000 tons of reduced activation ferritic/martensitic steel. It is necessary to develop the manufacturing technology for fabricating such large-scale steel with appropriate mechanical properties. In this work, we focused fundamental mechanical properties and microstructures of F82H-BA12 heat which was melted using a 20 tons electric arc furnace followed by electroslag remelting process. Its raw material of iron was blast furnace iron, because the production volume of electrolytic iron which has been used in former heats, is limited. After melting and forging, this F82H-BA12 heat was heat-treated in four different conditions to consider their fluctuations and to optimize them, and tensile and Charpy impact tests were then performed. The result of these mechanical properties were comparable to those of former F82H heats less than 5 tons which were melted applying vacuum induction melting.

Voltage Flicker Mitigation in Electric Arc Furnace using D-STATCOM

OpenAIRE

Deepthisree Madathil; Ilango Karuppasamy; Kirthika Devi V S; Manjula G Nair

2014-01-01

The major power quality issue of voltage flicker has resulted as a serious concern for the customers and heavy power companies. Voltage flicker is an impression of unsteadiness of visual sensation induced by a light source whose luminance fluctuates with time. This phenomenon is experienced when an Electric Arc Furnace (EAF) as load is connected to the power system. Flexible AC transmission devices (FACTS) devices were gradually utilized for voltage flicker reduction. In this paper the FACTS ...

Recycling of electric arc furnace dust

International Nuclear Information System (INIS)

Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

2010-01-01

This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

Science.gov (United States)

Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

2010-09-15

Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems. Copyright 2010 Elsevier B.V. All rights reserved.

Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

Science.gov (United States)

Suetens, T; Guo, M; Van Acker, K; Blanpain, B

2015-04-28

To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber. Copyright © 2015 Elsevier B.V. All rights reserved.

Diagnostic of the electrical characteristics to control the electric arc furnaces by a computer. Session 2. 2b N. 2. 2. 10

Energy Technology Data Exchange (ETDEWEB)

Hradilek, Z

1984-01-01

The article deals with a new method of diagnostic investigation into the instaneous electric power program of the electric arc furnace by use of thermoelectric converters. The electric magnitudes are recorded by a plotter and evaluated by a computer. The results obtained by this method are examined at the Vitkovice Steelworks/Czechoslovakia/ and can be applied to optimize the power program of an electric arc furnace by a control computer.

Interactions between laser and arc plasma during laser-arc hybrid welding of magnesium alloy

Science.gov (United States)

Liu, Liming; Chen, Minghua

2011-09-01

This paper presents the results of the investigation on the interactions between laser and arc plasma during laser-arc hybrid welding on magnesium alloy AZ31B using the spectral diagnose technique. By comparably analyzing the variation in plasma information (the shape, the electron temperature and density) of single tungsten inert gas (TIG) welding with the laser-arc hybrid welding, it is found that the laser affects the arc plasma through the keyhole forming on the workpiece. Depending on the welding parameters there are three kinds of interactions taking place between laser and arc plasma.

Smelting of high-quality boiler steel in large-load arc furnaces

Energy Technology Data Exchange (ETDEWEB)

Kablukovskij, A F; Breus, V M; Tyurin, E I; Khristich, V D; Dumchev, Ya P [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

1975-02-01

High-grade steel can be obtained in large-capacity furnaces if the smelting technology used takes account of the size of the aggregates, the course of the metal fusion process, interaction with slag, furnace atmosphere, reducing agents, and other process characteristics. 12Kh1MF boiler steel smelted in a 100-ton electric arc furnace by an oxidizing process with oxygen bath blow and cast by the siphon method into 6.5-ton ingots using a slag-forming mixture (240 mm diameter billets and 219 to 245 mm diameter tubes) is satisfactory with regard to macro and microstructure, oxygen and nonmetallic oxide inclusion content, and mechanical properties. The stress rupture strength of 10/sup 5/ h at 570/sup 0/C is similar to that of open-hearth steel. Sulfides larger than a 3.5 spheroid have been detected in it. The nitrogen content of the electric steel is 0.0090 to 0.0120%, which is somewhat greater than usual in open-hearth metal. Of the oxygen inclusions in the steel, spinel-alumina predominates. Large inclusions were represented mainly by brittle silicates which appeared to be of exogenous origin.

Characteristics of Atmospheric Pressure Rotating Gliding Arc Plasmas

Science.gov (United States)

Zhang, Hao; Zhu, Fengsen; Tu, Xin; Bo, Zheng; Cen, Kefa; Li, Xiaodong

2016-05-01

In this work, a novel direct current (DC) atmospheric pressure rotating gliding arc (RGA) plasma reactor has been developed for plasma-assisted chemical reactions. The influence of the gas composition and the gas flow rate on the arc dynamic behaviour and the formation of reactive species in the N2 and air gliding arc plasmas has been investigated by means of electrical signals, high speed photography, and optical emission spectroscopic diagnostics. Compared to conventional gliding arc reactors with knife-shaped electrodes which generally require a high flow rate (e.g., 10-20 L/min) to maintain a long arc length and reasonable plasma discharge zone, in this RGA system, a lower gas flow rate (e.g., 2 L/min) can also generate a larger effective plasma reaction zone with a longer arc length for chemical reactions. Two different motion patterns can be clearly observed in the N2 and air RGA plasmas. The time-resolved arc voltage signals show that three different arc dynamic modes, the arc restrike mode, takeover mode, and combined modes, can be clearly identified in the RGA plasmas. The occurrence of different motion and arc dynamic modes is strongly dependent on the composition of the working gas and gas flow rate. supported by National Natural Science Foundation of China (No. 51576174), the Specialized Research Fund for the Doctoral Program of Higher Education of China (No. 20120101110099) and the Fundamental Research Funds for the Central Universities (No. 2015FZA4011)

Applicability of Carbonated Electric Arc Furnace Slag to Mortar

International Nuclear Information System (INIS)

Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

2012-01-01

Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

Arc generators of low-temperature plasma

International Nuclear Information System (INIS)

Krolikowski, Cz.; Niewiedzial, R.; Siwiec, J.

1979-01-01

This paper is a review of works concerning investigation and use of low-temperature plasma in arc plasma generators made in Electric Power Institute of PP. There are discussed: analytical approach to a problem of volt-current and operational characteristics of DC arc plasma generators, determination of limits of their stable work and possibilities of their use to technological aims. (author)

Method and Mechanisms of Soil Stabilization Using Electric Arc Furnace Dust

OpenAIRE

Al-Amoudi, Omar S. Baghabra; Al-Homidy, Abdullah A.; Maslehuddin, Mohammed; Saleh, Tawfik A.

2017-01-01

This paper reports the method and mechanism for improving the strength of marl and desert sand utilizing electric arc furnace dust (EAFD), an industrial by-product, in lieu of cement or lime. EAFD was used in conjunction with a small quantity (2%) of cement. The mechanical properties and durability characteristics of marl and sand mixed with 2% cement plus 5-, 10-, 20- or 30%-EAFD, by weight of the soil, were evaluated. The soil-cement-EAFD mixtures were used to determine their unconfined com...

Process simulation and uncertainty analysis of plasma arc mixed waste treatment

International Nuclear Information System (INIS)

Ferrada, J.J.; Welch, T.D.

1994-01-01

Innovative mixed waste treatment subsystems have been analyzed for performance, risk, and life-cycle cost as part of the U.S. Department of Energy's (DOE)'s Mixed Waste Integrated Program (MWIP) treatment alternatives development and evaluation process. This paper concerns the analysis of mixed waste treatment system performance. Performance systems analysis includes approximate material and energy balances and assessments of operability, effectiveness, and reliability. Preliminary material and energy balances of innovative processes have been analyzed using FLOW, an object-oriented, process simulator for waste management systems under development at Oak Ridge National Laboratory. The preliminary models developed for FLOW provide rough order-of-magnitude calculations useful for sensitivity analysis. The insight gained from early modeling of these technologies approximately will ease the transition to more sophisticated simulators as adequate performance and property data become available. Such models are being developed in ASPEN by DOE's Mixed Waste Treatment Project (MWTP) for baseline and alternative flow sheets based on commercial technologies. One alternative to the baseline developed by the MWIP support groups in plasma arc treatment. This process offers a noticeable reduction in the number of process operations as compared to the baseline process because a plasma arc melter is capable of accepting a wide variety of waste streams as direct inputs (without sorting or preprocessing). This innovative process for treating mixed waste replaces several units from the baseline process and, thus, promises an economic advantage. The performance in the plasma arc furnace will directly affect the quality of the waste form and the requirements of the off-gas treatment units. The ultimate objective of MWIP is to reduce the amount of final waste produced, the cost, and the environmental impact

Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

Directory of Open Access Journals (Sweden)

Morcali M.H.

2012-01-01

Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

Presentation of the Vulcano installation which uses a plasma transferred arc rotary furnace for corium melting; Utilisation d`un four tournant a arc plasma transfere pour fondre et couler des melanges d`oxydes autour de 2000 C. Presentation du film Vulcano

Energy Technology Data Exchange (ETDEWEB)

Cognet, G.; Laffont, G.; Jegou, C.; Pierre, J.; Journeau, C.; Sudreau, F.; Roubaud, A. [CEA Cadarache, 13 - Saint-Paul-lez-Durance (France). Dept. d`Etudes des Reacteurs

1998-06-01

In the case of loss coolant accident, the reactor core could melt and turn into a mixture of uranium oxides, zirconium, iron and steel called corium. A large experimental program has been launched to study corium behaviour, to qualify solutions to stabilize it and to confine it in the reactor containment. The Vulcano installation has been designed to that purpose. It is made up of: i) a plasma transferred arc rotary furnace, ii) a testing surface covered with refractory materials, iii) an induction heating system in order to simulate the residual power of corium, iv) instrumentation devices such as video cameras, thermocouples, infra-red pyrometers and flowmeters, and v) a laboratory to perform chemical analysis of corium samples. The first experimental results show that a mixture of corium and concrete spreads better than expected. It seems that a low initial height of matter can produce a great distance flowing while having a chaotic behaviour. This characteristic suggests that the mixture acts as a Bingham type threshold fluid. (A.C.) 5 refs.

Chemical, physical, structural and morphological characterization of the electric arc furnace dust

International Nuclear Information System (INIS)

Machado, Janaina G.M.S.; Brehm, Feliciane Andrade; Moraes, Carlos Alberto Mendes; Santos, Carlos Alberto dos; Vilela, Antonio Cezar Faria; Cunha, Joao Batista Marimon da

2006-01-01

Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Moessbauer spectroscopy. By XRD the following phases were detected: ZnFe 2 O 4 , Fe 3 O 4 , MgFe 2 O 4 , FeCr 2 O 4 , Ca 0.15 Fe 2.85 O 4 , MgO, Mn 3 O 4 , SiO 2 and ZnO. On the other hand, the phases detected by Moessbauer spectroscopy were: ZnFe 2 O 4 , Fe 3 O 4 , Ca 0.15 Fe 2.85 O 4 and FeCr 2 O 4 . Magnesium ferrite (MgFe 2 O 4 ), observed in the XRD pattern as overlapped peaks, was not identified in the Moessbauer spectroscopy analysis

Production of small U Alx alloy buttons in a non consumable electrode arc furnace

International Nuclear Information System (INIS)

Koshimizu, S.; Lima, L.F.C.P. de; Leal Neto, R.M.

1994-01-01

Some results are presented, concerning with composition and phases, in small buttons of U Al x (10 to 50 g) produced in a non consumable electrode arc furnace. The uranium metal utilised is natural one produced in the IPEN. The convenience of the fabrication of small buttons of U AL x is discussed. (author). 3 refs, 2 figs, 1 tab

Characterization of electric arc furnace dust aiming reuse

International Nuclear Information System (INIS)

Grillo, F.F.; Oliveira, E.B.G.; Oliveira, J.R. de; Telles, V.B.; Tenorio, J.A.S.

2010-01-01

This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 μm). The XRD has presented compounds such as ZnFe 2 O 4 , Fe 3 O 4 , ZnO e SiO 2 . This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

Operation of arc heating furnace on manufacturing gigantic ingots and segregation of gigantic ingots

International Nuclear Information System (INIS)

Niimi, Takayasu; Okamura, Masayoshi

1976-01-01

The techniques and procedure for manufacturing gigantic ingots heavier than 200 t are described. Especially, practical results of an arc heating furnace which plays an important role in the procedure and segregation of gigantic ingots are discussed in detail. By appropriate operations of the arc heating furnance, hydrogen and phosphorus are kept unchanged, and oxygen and sulphur decrease to very low levels. Furthermore, the temperature can be accurately controlled. The application of multipour technique reduces segregation and its degree is dependent on kinds of steel. V-segregation and inverted V-segregation in steel deoxidized with carbon in vacuum seem to be very slight. (auth.)

Nonmetallic inclusions in carbon steel smelted in plasma furnace

Energy Technology Data Exchange (ETDEWEB)

Shengelaya, I B; Kostyakov, V N; Nodiy, T K; Imerlishvili, V G; Gavisiani, A G [AN Gruzinskoj SSR, Tbilisi. Inst. Metallurgii

1979-01-01

A complex investigation on nonmetallic inclusions in carbon cast iron, smelted in plasma furnace in argon atmosphere and cast partly in the air and partly in argon atmosphere, has been carried out. As compared to open-hearth furnace carbon steel, the test metal was found to contain more oxide inclusions and nitrides; besides, in chromium-containing metal, chromium nitrides form the larger part of nitrides.

The movement of the burden in submerged-arc furnaces for the production of high-carbon ferromanganese

International Nuclear Information System (INIS)

Dyason, G.J.; See, J.B.

1978-01-01

The mechanism by which the burden moves in a submerged-arc furnace was investigated in two large industrial furnaces by the stimulus-response technique with a radiotracer of the radio-isotope 5 Fe as the stimulus. As this radio-isotope was suitable only for the measurement of residence-time distributions in the alloy phase, the analysis of the experiments was limited to that phase. The residence-time distributions obtained by the measurement of alloy samples obtained during tapping were analysed by various techniques. This analysis verified the existence of stagnant zones within the furnace, and showed that the movement of the burden through the furnace could not be described by either of the two idealized patterns of flow, i.e., plug flow or mixed flow. A composite model to describe the movement of the burden through the furnace was developed by consideration of the mechanism and position of heat generation within the furnace, the inner structure of the furnace, the general form of the measured residence-time distributions, and the mode of burden descent through the furnace. The composite model consisted of a dispersed plug-flow region in the upper regions of the furnace discharging into a constantly stirred tank reactor beneath the electrode tips. Non-linear regression analysis of the equations developed from the composite model permitted the selection of optimum values of model parameters to give computed curves that approximated to the residence-time distributions [af

Plasma's sweeping arc

International Nuclear Information System (INIS)

Pichon, Max

2010-01-01

Full text: It is purely elemental, returning materials to their basic atoms through extreme heat and then recondensing them in useful ways. Plasma arc gasification is the latest advanced waste treatment (AWT)concept to hit our shores, courtesy of Zenergy Australia. According to its fans, plasma technology can eliminate all domestic waste to landfill and turn it into beneficial by-products. Japan has toyed with it for a decade, but the idea is now creating a bit of buzz, in the US in particular. Consultancy URS last year undertook a review of 16 advanced technologies for the City of Los Angeles and determined plasma arc gasification was one of the most promising. The Waste Management Association of Australia (VVMAA), however, is cautious - too many AWT projects here have failed to live up to their promises. Plasma arc gasification works on the same principle as a welding machine. An inert gas is passed through an electrical arc between two electrodes and becomes ionised (called plasma), reaching temperatures as high as 13,900°C. It is then injected into the plasma converter holding the waste. Zenergy is working with US technology company Plasma Waste Recycling (PWR), which says it can convert 80 per cent of waste to syngas, a mixture of carbon monoxide and hydrogen that can be used to generate renewable electricity. The inorganic compounds in the waste come out as a solid, either molten metal to be cast as scrap steel or a slag that can be used as a building material aggregate or spun into mineral wool. “The plasma arc process is the next generation for AWT plants as there is no incineration involved, no fly ash, no bottom ash and nothing left to landfill,” said Zenergy Australia's Paul Prasad. He estimates a plant could convert up to 175,000 tonnes of household waste a year into energy or reusable by-products. Technically, it also gets around Australia's fears over incineration, though whether that is really the case in practice remains to be seen. Prasad says

Heat-electrical regeneration way to intensive energy saving in an electric arc furnaces

Science.gov (United States)

Kartavtcev, S.; Matveev, S.; Neshporenko, E.

2018-03-01

Energy saving in steel production is of great significance for its large economical scale of 1500 mil t/year and high-energy consumption. Steady trend of last years is an increase of steel production in electric arc furnaces (EAF) with a very high consumption of electricity up to 750 kWh/ton. The intention to reduce so much energy consumption they can reach by many ways. One of such way is a transforming heat energy of liquid steel to electricity and destine it to steel electric arc process. Under certain conditions, it may lead to “zero” consumption of electric power in the process. The development of these conditions leads to the formation of energy-efficient heat schemes, with a minimum electricity consumption from the external network.

A direct, single-step plasma arc-vitreous ceramic process for stabilizing spent nuclear fuels, sludges, and associated wastes

International Nuclear Information System (INIS)

Feng, X.; Einziger, R.E.; Eschenbach, R.C.

1997-01-01

A single-step plasma arc-vitreous ceramic (PAVC) process is described for converting spent nuclear fuel (SNF), SNF sludges, and associated wastes into a vitreous ceramic waste form. This proposed technology is built on extensive experience of nuclear waste form development and nuclear waste treatment using the commercially available plasma arc centrifugal (PAC) system. SNF elements will be loaded directly into a PAC furnace with minimum additives and converted into vitreous ceramics with up to 90 wt% waste loading. The vitreous ceramic waste form should meet the functional requirements for borosilicate glasses for permanent disposal in a geologic repository and for interim storage. Criticality safety would be ensured through the use of batch modes, and controlling the amount of fuel processed in one batch. The minimum requirements on SNF characterization and pretreatment, the one-step process, and minimum secondary waste generation may reduce treatment duration, radiation exposure, and treatment cost

Effectiveness of recycling light in ultra-bright short-arc discharge lamps.

Science.gov (United States)

Malul, Asher; Nakar, Doron; Feuermann, Daniel; Gordon, Jeffrey M

2007-10-17

Recycling light back into a plasma lamp's radiant zone can enhance its radiance. Measurements are reported for the effectiveness, spectral properties and modified plasma radiance maps that result from light recycling with a specular hemispherical mirror in commercial 150 W ultrabright Xenon short-arc discharge lamps, motivated by projection, biomedical and high-temperature furnace applications. For certain spectral windows and plasma arc regions, radiance can be heightened by up to 70%. However, the overall light recycling efficiency is reduced to about half this value due to lamp geometry. The manner in which light-plasma interactions affect light recycling efficacy is also elucidated.

Electrical conductivity of the screening residuals of coke production in context of ferrochromium production in a submerged arc furnace

Energy Technology Data Exchange (ETDEWEB)

Rousu, Arto; Mattila, Olli [Lab. of Process Metallurgy, Univ. of Oulu (Finland)

2009-11-15

Coke is used as a reducing agent in the production of ferrochromium in a submerged arc furnace (SAF). Its good electrical conductivity compared to other input materials makes it a dominant current conductivity substance in the burden. The resistance of the coke has to be high enough to ensure the proper functionality of the furnace. Used cokes for submerged arc furnace production are relatively small in size compared to e.g. blast furnace (BF) cokes. A common practice is to use screening residual coke, which is too small for the BF, in SAF. The goal of this study was to show differences in the electrical properties of screening residual cokes compared to coke formed in different parts of the coke battery, in dependence of particle size. The resistances of different cokes were measured and XRD measurements were performed to define the crystallographic structure of the selected cokes. The results indicate that small coke particles have higher overall resistance, which is due to their internal properties. This small weakly carbonized coke is formed in the middle of the coking battery and is subject to changes in varying coking practices. Continuous quality control of screening residual coke is needed to use it in the SAF. (orig.)

Chemical, physical, structural and morphological characterization of the electric arc furnace dust

Energy Technology Data Exchange (ETDEWEB)

Machado, Janaina G.M.S. [Laboratorio de Siderurgia/LASID, Universidade Federal do Rio Grande do Sul, UFRGS/PPGEM Centro de Tecnologia, AV. Bento Goncalves 9500 CEP, 91501-970 Caixa postal 15021, Porto Alegre, RS (Brazil)]. E-mail: jana@ct.ufrgs.br; Brehm, Feliciane Andrade [Nucleo de Caracterizacao de Materiais/NucMat, Universidade do Vale do Rio dos Sinos, UNISINOS, Sao Leopoldo, RS (Brazil); Moraes, Carlos Alberto Mendes [Nucleo de Caracterizacao de Materiais/NucMat, Universidade do Vale do Rio dos Sinos, UNISINOS, Sao Leopoldo, RS (Brazil); Santos, Carlos Alberto dos [Nucleo de Educacao a Distancia, Universidade Estadual do Rio Grande do Sul, UERGS, Porto Alegre, RS (Brazil); Vilela, Antonio Cezar Faria [Laboratorio de Siderurgia/LASID, Universidade Federal do Rio Grande do Sul, UFRGS/PPGEM Centro de Tecnologia, AV. Bento Goncalves 9500 CEP, 91501-970 Caixa postal 15021, Porto Alegre, RS (Brazil); Cunha, Joao Batista Marimon da [Instituto de Fisica, Universidade Federal do Rio Grande do Sul, UFRGS, Campus do Vale, Porto Alegre, RS (Brazil)

2006-08-25

Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Moessbauer spectroscopy. By XRD the following phases were detected: ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, MgFe{sub 2}O{sub 4}, FeCr{sub 2}O {sub 4}, Ca{sub 0.15}Fe{sub 2.85}O{sub 4}, MgO, Mn{sub 3}O{sub 4}, SiO{sub 2} and ZnO. On the other hand, the phases detected by Moessbauer spectroscopy were: ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Ca{sub 0.15}Fe{sub 2.85}O{sub 4} and FeCr{sub 2}O{sub 4}. Magnesium ferrite (MgFe{sub 2}O{sub 4}), observed in the XRD pattern as overlapped peaks, was not identified in the Moessbauer spectroscopy analysis.

FINDING WAYS OF RECYCLING DUST OF ARC STEEL FURNACES AT THE BELARUSIAN METALLURGIC PLANT

Directory of Open Access Journals (Sweden)

A. V. Demin

2015-01-01

Full Text Available The first part examines the theoretical possibility of recycling dust of arc steel furnaces. The different modes of dust disposal depending on the task of recycling are discussed: recycling at minimal cost; recycling with a maximum extraction of iron; recycling with maximum extraction of zinc. The results of laboratory studies providing information on the technical feasibility of recycling dust formed at the Belarusian metallurgic plant are provided.

Origin of fluctuations in atmospheric pressure arc plasma devices

International Nuclear Information System (INIS)

Ghorui, S.; Das, A.K.

2004-01-01

Fluctuations in arc plasma devices are extremely important for any technological application in thermal plasma. The origin of such fluctuations remains unexplained. This paper presents a theory for observed fluctuations in atmospheric pressure arc plasma devices. A qualitative explanation for observed behavior on atmospheric pressure arc plasma fluctuations, reported in the literature, can be obtained from the theory. The potential of the theory is demonstrated through comparison of theoretical predictions with reported experimental observations

Streaming metal plasma generation by vacuum arc plasma guns

International Nuclear Information System (INIS)

MacGill, R.A.; Dickinson, M.R.; Anders, A.; Monteiro, O.R.; Brown, I.G.

1998-01-01

We have developed several different embodiments of repetitively pulsed vacuum arc metal plasma gun, including miniature versions, multicathode versions that can produce up to 18 different metal plasma species between which one can switch, and a compact high-duty cycle well-cooled version, as well as a larger dc gun. Plasma guns of this kind can be incorporated into a vacuum arc ion source for the production of high-energy metal ion beams, or used as a plasma source for thin film formation and for metal plasma immersion ion implantation and deposition. The source can also be viewed as a low-energy metal ion source with ion drift velocity in the range 20 - 200 eV depending on the metal species used. Here we describe the plasma sources that we have developed, the properties of the plasma generated, and summarize their performance and limitations. copyright 1998 American Institute of Physics

Study of gliding arc discharge plasma

International Nuclear Information System (INIS)

Yang Chi; Lin Lie; Wu Bin

2006-01-01

The electric parameters change during discharge is studied and the relationship between non-equilibrium degree and parameters is discussed for gliding arc discharges. Using two-channel model, the rules of arc moving due to effect of the airflow is simulated. The numerical simulation results can help analyzing the generation mechanism of gliding arc non-equilibrium plasma. (authors)

CHARACTERIZATION OF THE DUST GENERATED IN THE RECYCLING PROCESS OF THE ELECTRIC ARC FURNACE DUST

Directory of Open Access Journals (Sweden)

Fábio Gonçalves Rizz

2013-10-01

Full Text Available Electric Arc Furnace Dust (EAFD is a solid waste generated by the production of steel through the Electric Arc Furnace. This waste is labeled dangerous, which motivates studies aiming its recycling. Experiments were made to study a pyrometallurgical process for the recycling of the dust, using the insertion of dust briquettes in molten pig iron in three temperatures. In the briquettes, there were made additions of calcium fluoride in four different concentrations. This paper has the objective to characterize the dust that results from this process, verifying the influence of the temperature and the concentration of calcium fluoride in the briquette in the morphology and chemical composition of the new dust, determining the optimal conditions for the recovery of the zinc content of the dust. This newly generated dust was analyzed in an Scanning Electronic Microscope, used to capture micrographs and chemical composition by EDS. The micrographs show that the temperature and the calcium fluoride concentration interfere in the way the dust particles agglomerate. Chemical analysis points that the higher zinc recuperation occurrs in the experiments at 1500°C with 7% addition of calcium fluoride.

Underwater plasma arc cutting

International Nuclear Information System (INIS)

Leautier, R.; Pilot, G.

1991-01-01

This report describes the work done to develop underwater plasma arc cutting techniques, to characterise aerosols from cutting operations on radioactive and non-radioactive work-pieces, and to develop suitable ventilation and filtration techniques. The work has been carried out in the framework of a contract between CEA-CEN Cadarache and the Commission of European Communities. Furthermore, this work has been carried out in close cooperation with CEA-CEN Saclay mainly for secondary emissions and radioactive analysis. The contract started in May 1986 and was completed in December 1988 by a supplementary agreement. This report has been compiled from several progress reports submitted during the work period, contains the main findings of the work and encloses the results of comparative tests on plasma arc cutting

Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system

International Nuclear Information System (INIS)

Suetens, T.; Guo, M.; Van Acker, K.; Blanpain, B.

2015-01-01

Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe 2 O 3 particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe 2 O 3 , Zn vapor reacts to form ZnFe 2 O 4 and ZnO. - Abstract: To better understand the phenomena of ZnFe 2 O 4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe 2 O 4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe 2 O 4 formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe 2 O 4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber

Production of a large area diffuse arc plasma with multiple cathode

International Nuclear Information System (INIS)

Wang Cheng; Cui Hai-Chao; Li Wan-Wan; Liao Meng-Ran; Xia Wei-Dong; Xia Wei-Luo

2017-01-01

An arc channel at atmospheric pressure tends to shrink generally. In this paper, a non-transferred DC arc plasma device with multiple cathode is introduced to produce a large area arc plasma at atmospheric pressure. This device is comprised of a 42-mm diameter tubular chamber, multiple cathode which is radially inserted into the chamber, and a tungsten anode with a nozzle in its center. In argon/helium atmosphere, a large area and circumferential homogenous diffuse arc plasma, which fills the entire cross section surrounded by the cathode tips, is observed. Results show that the uniformity and stability of diffuse arc plasma are strongly related to the plasma forming gas. Based on these experimental results, an explanation to the arc diffusion is suggested. Moreover, the electron excitation temperature and electron density measured in diffuse helium plasma are much lower than those of constricted arc column, which indicates the diffuse helium plasma probably deviates from the local thermodynamic equilibrium state. Unlike the common non-transferred arc plasma devices, this device can provide a condition for axial-fed feedstock particles. The plasma device is attempted to spheroidize alumina powders by using the central axis to send the powder. Results show that the powder produced is usually a typical hollow sphere. (paper)

Plasma instability of a vacuum arc centrifuge

International Nuclear Information System (INIS)

Hole, M.J.; Dallaqua, R.S.; Simpson, S.W.; Del Bosco, E.

2002-01-01

Ever since conception of the vacuum arc centrifuge in 1980, periodic fluctuations in the ion saturation current and floating potential have been observed in Langmuir probe measurements in the rotation region of a vacuum arc centrifuge. In this work we develop a linearized theoretical model to describe a range of instabilities in the vacuum arc centrifuge plasma column, and then test the validity of the description through comparison with experiment. We conclude that the observed instability is a 'universal' instability, driven by the density gradient, in a plasma with finite conductivity

Modelling vacuum arcs : from plasma initiation to surface interactions

International Nuclear Information System (INIS)

Timko, H.

2011-01-01

A better understanding of vacuum arcs is desirable in many of today's 'big science' projects including linear colliders, fusion devices, and satellite systems. For the Compact Linear Collider (CLIC) design, radio-frequency (RF) breakdowns occurring in accelerating cavities influence efficiency optimisation and cost reduction issues. Studying vacuum arcs both theoretically as well as experimentally under well-defined and reproducible direct-current (DC) conditions is the first step towards exploring RF breakdowns. In this thesis, we have studied Cu DC vacuum arcs with a combination of experiments, a particle-in-cell (PIC) model of the arc plasma, and molecular dynamics (MD) simulations of the subsequent surface damaging mechanism. We have also developed the 2D Arc-PIC code and the physics model incorporated in it, especially for the purpose of modelling the plasma initiation in vacuum arcs. Assuming the presence of a field emitter at the cathode initially, we have identified the conditions for plasma formation and have studied the transitions from field emission stage to a fully developed arc. The 'footing' of the plasma is the cathode spot that supplies the arc continuously with particles; the high-density core of the plasma is located above this cathode spot. Our results have shown that once an arc plasma is initiated, and as long as energy is available, the arc is self-maintaining due to the plasma sheath that ensures enhanced field emission and sputtering.The plasma model can already give an estimate on how the time-to-breakdown changes with the neutral evaporation rate, which is yet to be determined by atomistic simulations. Due to the non-linearity of the problem, we have also performed a code-to-code comparison. The reproducibility of plasma behaviour and time-to-breakdown with independent codes increased confidence in the results presented here. Our MD simulations identified high-flux, high-energy ion bombardment as a possible mechanism forming the early

Discharge Characteristics of DC Arc Water Plasma for Environmental Applications

International Nuclear Information System (INIS)

Choi, Sooseok; Watanabe, Takayuki; Li Tianming

2012-01-01

A water plasma was generated by DC arc discharge with a hafnium embedded rod-type cathode and a nozzle-type anode. The discharge characteristics were examined by changing the operation parameter of the arc current. The dynamic behavior of the arc discharge led to significant fluctuations in the arc voltage and its frequency. Analyses of the high speed image and the arc voltage waveform showed that the arc discharge was in the restrike mode and its frequency varied within several tens of kilohertz according to the operating conditions. The larger thermal plasma volume was generated by the higher flow from the forming steam with a higher restrike frequency in the higher arc current conditions. In addition, the characteristics of the water plasma jet were investigated by means of optical emission spectroscopy to identify the abundant radicals required in an efficient waste treatment process. (plasma technology)

Using arc voltage to locate the anode attachment in plasma arc cutting

International Nuclear Information System (INIS)

Osterhouse, D J; Heberlein, J V R; Lindsay, J W

2013-01-01

Plasma arc cutting is a widely used industrial process in which an electric arc in the form of a high velocity plasma jet is used to melt and blow away metal. The arc attaches inside the resulting cut slot, or kerf, where it both provides a large heat flux and determines the flow dynamics of the plasma. Knowledge of the position of the arc attachment is essential for understanding the phenomena present at the work piece. This work presents a new method of measuring the location of the arc attachment in which the arc voltage is measured during the cutting of a range of work piece thicknesses. The attachment location is then interpreted from the voltages. To support the validity of this method, the kerf shape, dross particle size and dross adhesion to the work piece are also observed. While these do not conclusively give an attachment location, they show patterns which are consistent with the attachment location found from the voltage measurements. The method is demonstrated on the cutting of mild steel, where the arc attachment is found to be stationary in the upper portion of the cut slot and in reasonable agreement with existing published findings. For a process optimized for the cutting of 12.7 mm mild steel, the attachment is found at a depth of 1.5–3.4 mm. For a slower process optimized for the cutting of 25.4 mm mild steel, the attachment is found at a depth of 3.4–4.8 mm, which enhances heat transfer further down in the kerf, allowing cutting of the thicker work piece. The use of arc voltage to locate the position of the arc attachment is unique when compared with existing methods because it is entirely independent of the heat distribution and visualization techniques. (paper)

Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

OpenAIRE

C. L. Beh; Luqman Chuah; Thomas S.Y. Choong; Mohd. Z.B. Kamarudzaman; Khalina Abdan

2010-01-01

Problem statement: Steel making slag from Electric Arc Furnace (EAF) is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption k...

Plasma distribution of cathodic ARC deposition system

International Nuclear Information System (INIS)

Anders, S.; Raoux, S.; Krishnan, K.; MacGill, R.A.; Brown, I.G.

1996-01-01

The plasma distribution using a cathodic arc plasma source with and without magnetic macroparticle filter has been determined by depositing on a transparent plastic substrate and measuring the film absorption. It was found that the width of the distribution depends on the arc current, and it also depends on the cathode material which leads to a spatial separation of the elements when an alloy cathode is used. By applying a magnetic multicusp field near the exit of the magnetic filter, it was possible to modify the plasma distribution and obtain a flat plasma profile with a constant and homogeneous elemental distribution

Modeling of zinc solubility in stabilized/solidified electric arc furnace dust

International Nuclear Information System (INIS)

Fernandez-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

2007-01-01

Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data

Arc generation from sputtering plasma-dielectric inclusion interactions

International Nuclear Information System (INIS)

Wickersham, C.E. Jr.; Poole, J.E.; Fan, J.S.

2002-01-01

Arcing during sputter deposition and etching is a significant cause of particle defect generation during device fabrication. In this article we report on the effect of aluminum oxide inclusion size, shape, and orientation on the propensity for arcing during sputtering of aluminum targets. The size, shape, and orientation of a dielectric inclusion plays a major role in determining the propensity for arcing and macroparticle emission. In previous studies we found that there is a critical inclusion size required for arcing to occur. In this article we used high-speed videos, electric arc detection, and measurements of particle defect density on wafers to study the effect of Al 2 O 3 inclusion size, shape, and orientation on arc rate, intensity, and silicon wafer particle defect density. We found that the cross-sectional area of the inclusion exposed to the sputtering plasma is the critical parameter that determines the arc rate and rate of macroparticle emission. Analysis of the arc rate, particle defect density, and the intensity of the optical emission from the arcing plasma indicates that the critical aluminum oxide inclusion area for arcing is 0.22±0.1 mm2 when the sputtering plasma sheath dark-space λ d , is 0.51 mm. Inclusions with areas greater than this critical value readily induce arcing and macroparticle ejection during sputtering. Inclusions below this critical size do not cause arcing or macroparticle ejection. When the inclusion major axis is longer than 2λ d and lies perpendicular to the sputter erosion track tangent, the arcing activity increases significantly over the case where the inclusion major axis lies parallel to the erosion track tangent

A two-stage metal valorisation process from electric arc furnace dust (EAFD

Directory of Open Access Journals (Sweden)

H. Issa

2016-04-01

Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

Treatment of hazardous wastes by DC thermal plasma arc discharge

International Nuclear Information System (INIS)

Toru, Iwao; Yafang, Liu; Furuta, N.; Tsuginori, Inaba

2001-01-01

The temperature of the DC thermal plasma arc discharge is discussed, and examples of the waste treatment for the inorganic compounds such as fly ash, asbestos, and for the organic compounds such as the toxic dioxines and TBT by using the DC plasma arc discharge are shown. In addition, the plasma treatment by using a radiant power emitted from the DC plasma arc discharge is also shown as another new kind of ones. (authors)

Pragmatic analysis of the electric submerged arc furnace continuum

Science.gov (United States)

Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

2017-09-01

A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

Cathodic Vacuum Arc Plasma of Thallium

International Nuclear Information System (INIS)

Yushkov, Georgy Yu.; Anders, Andre

2006-01-01

Thallium arc plasma was investigated in a vacuum arc ion source. As expected from previous consideration of cathode materials in the Periodic Table of the Elements, thallium plasma shows lead-like behavior. Its mean ion charge state exceeds 2.0 immediately after arc triggering, reaches the predicted 1.60 and 1.45 after about 100 microsec and 150 microsec, respectively. The most likely ion velocity is initially8000 m/s and decays to 6500 m/s and 6200 m/s after 100 microsec and 150microsec, respectively. Both ion charge states and ion velocities decay further towards steady state values, which are not reached within the 300microsec pulses used here. It is argued that the exceptionally high vapor pressure and charge exchange reactions are associated with the establishment of steady state ion values

Discharge Characteristics of DC Arc Water Plasma for Environmental Applications

Science.gov (United States)

Li, Tianming; Sooseok, Choi; Takayuki, Watanabe

2012-12-01

A water plasma was generated by DC arc discharge with a hafnium embedded rod-type cathode and a nozzle-type anode. The discharge characteristics were examined by changing the operation parameter of the arc current. The dynamic behavior of the arc discharge led to significant fluctuations in the arc voltage and its frequency. Analyses of the high speed image and the arc voltage waveform showed that the arc discharge was in the restrike mode and its frequency varied within several tens of kilohertz according to the operating conditions. The larger thermal plasma volume was generated by the higher flow from the forming steam with a higher restrike frequency in the higher arc current conditions. In addition, the characteristics of the water plasma jet were investigated by means of optical emission spectroscopy to identify the abundant radicals required in an efficient waste treatment process.

Investigation of arcing on fiber-formed nanostructured tungsten by pulsed plasma during steady state plasma irradiation

Energy Technology Data Exchange (ETDEWEB)

Yajima, M., E-mail: yajima.miyuki@LHD.nifs.ac.jp [National Institute for Fusion Science, 322-6 Oroshi-cho, Toki, 509-5292 Japan (Japan); Ohno, N. [Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603 (Japan); Kajita, S. [EcoTopia Science Institute, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603 (Japan); De Temmerman, G. [ITER Organization, Route de Vinon sur Verdon, CS 90 046-13067 St Paul Lez Durance Cedex (France); Bystrov, K.; Bardin, S.; Morgan, T.W. [FOM Institute DIFFER, Dutch Institute for Fundamental Energy Research, Partner in the Trilateral Euregio Cluster, 5612 AJ Eindhoven (Netherlands); Masuzaki, S. [National Institute for Fusion Science, 322-6 Oroshi-cho, Toki, 509-5292 Japan (Japan)

2016-11-15

Arcing on fiber-formed nanostructured tungsten samples during ELM-like pulses was investigated using the superimposition of high power pulsed plasma on a steady state plasma with hydrogen gas in the linear plasma device Pilot-PSI. The ignition of arcing was observed when the floating potential of the samples was less than −75 V with sufficient heat flux. The surface observation showed that the arc spots were not in the center, but in the peripheral area of the plasma column. Considering the plasma potential profile in the Pilot-PSI, the arcing occurred at the position where the heat flux and the sheath potential drop are sufficiently large.

Plasma vitrification program for radioactive waste treatment

International Nuclear Information System (INIS)

Hung, Tsungmin; Tzeng, Chinchin; Kuo, Pingchun

1998-01-01

In order to treat radioactive wastes effectively and solve storage problems, INER has developed the plasma arc technology and plasma process for various waste forms for several years. The plasma vitrification program is commenced via different developing stages through nine years. It includes (a) development of non-transferred DC plasma torch, (b) establishment of a lab-scale plasma system with home-made 100kW non-transferred DC plasma torch, (c) testing of plasma vitrification of simulated radioactive wastes, (d) establishment of a transferred DC plasma torch delivering output power more than 800 kW, (e) study of NOx reduction process for the plasma furnace, (f) development of a pilot-scale plasma melting furnace to verify the vitrification process, and (g) constructing a plasma furnace facility in INER. The final goal of the program is to establish a plasma processing plant with capacity of 250 kg/hr to treat the low-level radioactive wastes generated from INER itself and domestic institutes due to isotope applications. (author)

Electric-Arc Plasma Installation for Preparing Nanodispersed Carbon Structures

International Nuclear Information System (INIS)

Stefanov, P.; Garlanov, D.; Vissokov, G.

2008-01-01

An electric-arc plasma installation operated in the hidden anode arrangement is constructed and used for the preparation of carbon nanostructures. A contracted plasma arc generated by a plasma torch using an inert gas is used as heat source. The average mass temperature of arc is higher than 10 4 K, while its power density, which is directly transferred onto the electrode (anode), is ∼ 2 kW/mm 2 . The anode contact area formed on the electrode moves against the arc by way of shifting the electrode and is hidden completely in the interior of plasma gas stream moving towards it. As a result of both the direct plasma attack and the opposite movement of streams in the hidden anode contact area, a temperature higher than 6000 K is reached. Thus, intensive vaporization takes place, which forms a saturated plasma-gas-aerosol phase of the initial material of electrode (anode). This gas phase is mixed in and carried by the plasma stream. Over that mixed plasma stream, a controlled process of quenching (fixation) is carried out by twisted turbulent fluid streams. After the fixation, the resultant carbon nano-structures are caught by a filter and collected in a bunker.

Vacuum arc anode plasma. I. Spectroscopic investigation

International Nuclear Information System (INIS)

Bacon, F.M.

1975-01-01

A spectroscopic investigation was made of the anode plasma of a pulsed vacuum arc with an aluminum anode and a molybdenum cathode. The arc was triggered by a third trigger electrode and was driven by a 150-A 10-μs current pulse. The average current density at the anode was sufficiently high that anode spots were formed; these spots are believed to be the source of the aluminum in the plasma investigated in this experiment. By simultaneously measuring spectral emission lines of Al I, Al II, and Al III, the plasma electron temperature was shown to decrease sequentially through the norm temperatures of Al III, Al II, and Al I as the arc was extinguished. The Boltzmann distribution temperature T/subD/ of four Al III excited levels was shown to be kT/subD//e=2.0plus-or-minus0.5 V, and the peak Al III 4D excited state density was shown to be about 5times10 17 m -3 . These data suggest a non-local-thermodynamic-equilibrium (non-LTE) model of the anode plasma when compared with the Al 3+ production in the plasma. The plasma was theoretically shown to be optically thin to the observed Al III spectral lines

Spectroscopic observations of an arc-plasma accelerator

International Nuclear Information System (INIS)

Clothiaux, E.J.

1990-01-01

Spectra from in-bore and from the muzzle flash of an arc-plasma accelerator have been observed, and a strong absorption in the uv is observed in-bore. High pressure at the wall of the arc-plasma accelerator, >800 Bar, suggests a high on-axis equilibrium temperature and a high opacity. Time-resolved measurements of the in-bore emission, at four spectral points, give a peak temperature at the accelerator wall of ≅200,000 o K. (author)

Dynamic voltage-current characteristics for a water jet plasma arc

International Nuclear Information System (INIS)

Yang Jiaxiang; Lan Sheng; Xu Zuoming

2008-01-01

A virtual instrument technology is used to measure arc current, arc voltage, dynamic V-I characteristics, and nonlinear conductance for a cone-shaped water jet plasma arc under ac voltage. Experimental results show that ac arc discharge mainly happens in water vapor evaporated from water when heated. However, due to water's cooling effect and its conductance, arc conductance, reignition voltage, extinguish voltage, and current zero time are very different from those for ac arc discharge in gas work fluid. These can be valuable to further studies on mechanism and characteristics of plasma ac discharge in water, and even in gas work fluid

Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling

International Nuclear Information System (INIS)

Barthelemy, B.

2003-06-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling

International Nuclear Information System (INIS)

Barthelemy, B.

2003-01-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

Optical emission spectroscopy of metal vapor dominated laser-arc hybrid welding plasma

International Nuclear Information System (INIS)

Ribic, B.; DebRoy, T.; Burgardt, P.

2011-01-01

During laser-arc hybrid welding, plasma properties affect the welding process and the weld quality. However, hybrid welding plasmas have not been systematically studied. Here we examine electron temperatures, species densities, and electrical conductivity for laser, arc, and laser-arc hybrid welding using optical emission spectroscopy. The effects of arc currents and heat source separation distances were examined because these parameters significantly affect weld quality. Time-average plasma electron temperatures, electron and ion densities, electrical conductivity, and arc stability decrease with increasing heat source separation distance during hybrid welding. Heat source separation distance affects these properties more significantly than the arc current within the range of currents considered. Improved arc stability and higher electrical conductivity of the hybrid welding plasma result from increased heat flux, electron temperatures, electron density, and metal vapor concentrations relative to arc or laser welding.

Three-dimensional modelling of a dc non-transferred arc plasma torch

International Nuclear Information System (INIS)

Li Heping; Chen Xi

2001-01-01

Three-dimensional (3D) modelling results are presented concerning a direct current (dc) non-transferred arc plasma torch with axisymmetrical geometrical configuration and axisymmetrical boundary conditions. It is shown that the arc is locally attached at the anode surface of the plasma torch, and the heat transfer and plasma flow within the torch are of 3D features. The predicted arc root location at the anode surface and arc voltage of the torch are very consistent with corresponding experimental results. (author)

Spectroscopic observations of an arc-plasma accelerator

Energy Technology Data Exchange (ETDEWEB)

Clothiaux, E.J. (Auburn Univ., AL (USA). Dept. of Physics)

Spectra from in-bore and from the muzzle flash of an arc-plasma accelerator have been observed, and a strong absorption in the uv is observed in-bore. High pressure at the wall of the arc-plasma accelerator, >800 Bar, suggests a high on-axis equilibrium temperature and a high opacity. Time-resolved measurements of the in-bore emission, at four spectral points, give a peak temperature at the accelerator wall of {approx equal}200,000{sup o}K. (author).

Plasma Arc Augmented CO2 laser welding

DEFF Research Database (Denmark)

Bagger, Claus; Andersen, Mikkel; Frederiksen, Niels

2001-01-01

In order to reduce the hardness of laser beam welded 2.13 mm medium strength steel CMn 250, a plasma arc has been used simultaneously with a 2.6 kW CO2 laser source. In a number of systematic laboratory tests, the plasma arc current, plasma gas flow and distance to the laser source were varied...... with all laser parameters fixed. The welds were quality assessed and hardness measured transversely to the welding direction in the top, middle and root of the seam. In the seams welded by laser alone, hardness values between 275 and 304 HV1 were measured, about the double of the base material, 150 HV1...

Nickel recovery from electric arc furnace slag by magnetic separation

Directory of Open Access Journals (Sweden)

Sakaroglou Marianna

2017-01-01

Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

DEVELOPMENT OF SOFTWARE “PRODSP-1.0” FOR OPTIMIZATION OF THE DEPHOSPHORIZATION PROCESSES IN ARC STEEL-FURNACES FOR TECHNOLOGICAL LINE-UP OF RUP “BMZ”

Directory of Open Access Journals (Sweden)

A. A. Chichko

2006-01-01

Full Text Available The software “ProDSP-1,0” allowing to forecast the dynamics of the dephosphorizaiton process at casting course in arc steel-furnace, is worked out. The examples of working of different program operating regimes, showing the possibilities of phosphorus control in steel-furnace of RUP ‘'BMZ'' are given.

Adaptation of metal arc plasma source to plasma source ion implantation

International Nuclear Information System (INIS)

Shamim, M.M.; Fetherston, R.P.; Conrad, J.R.

1995-01-01

In Plasma Source Ion Implantation (PSII) a target is immersed in a plasma and a train of high negative voltage pulses is applied to accelerate ions into the target and to modify the properties in the near surface region. In PSII, until now the authors have been using gaseous species to generate plasmas. However metal ion plasma may be used to modify the surface properties of material for industrial applications. Conventionally the ion implantation of metal ions is performed using beam line accelerators which have complex engineering and high cost. The employment of a metal arc source to PSII has tremendous potential due to its ability to process the conformal surfaces, simple engineering and cost effectiveness. They have installed metal arc source for generation of titanium plasma. Currently, they are investigating the properties of titanium plasma and material behavior of titanium implanted aluminum and 52100 steel. The recent results of this investigation are presented

Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

Energy Technology Data Exchange (ETDEWEB)

Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

2015-04-28

Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

Electromagnetic radiation generated by arcing in low density plasma

Science.gov (United States)

Vayner, Boris V.; Ferguson, Dale C.; Snyder, David B.; Doreswamy, C. V.

1996-01-01

An unavoidable step in the process of space exploration is to use high-power, very large spacecraft launched into Earth orbit. Obviously, the spacecraft will need powerful energy sources. Previous experience has shown that electrical discharges occur on the surfaces of a high-voltage array, and these discharges (arcs) are undesirable in many respects. Moreover, any high voltage conductor will interact with the surrounding plasma, and that interaction may result in electrical discharges between the conductor and plasma (or between two conductors with different potentials, for example, during docking and extravehicular activity). One very important aspect is the generation of electromagnetic radiation by arcing. To prevent the negative influence of electromagnetic noise on the operation of spacecraft systems, it seems necessary to determine the spectra and absolute levels of the radiation, and to determine limitations on the solar array bias voltage that depend on the parameters of LEO plasma and the technical requirements of the spacecraft equipment. This report describes the results of an experimental study and computer simulation of the electromagnetic radiation generated by arcing on spacecraft surfaces. A large set of high quality data was obtained during the Solar Array Module Plasma Interaction Experiment (SAMPIE, flight STS-62) and ground test. These data include the amplitudes of current, pulse forms, duration of each arc, and spectra of plasma waves. A theoretical explanation of the observed features is presented in this report too. The elaborated model allows us to determine the parameters of the electromagnetic noise for different frequency ranges, distances from the arcing site, and distinct kinds of plasma waves.

Comparative Observation of Ar, Ar-H2 and Ar-N2 DC Arc Plasma Jets and Their Arc Root Behaviour at Reduced Pressure

International Nuclear Information System (INIS)

Pan Wenxia; Meng Xian; Li Teng; Chen Xi; Wu Chengkang

2007-01-01

Results observed experimentally are presented, about the DC arc plasma jets and their arc-root behaviour generated at reduced gas pressure without or with an applied magnetic field. Pure argon, argon-hydrogen or argon-nitrogen mixture was used as the plasma-forming gas. A specially designed copper mirror was used for a better observation of the arc-root behaviour on the anode surface of the DC non-transferred arc plasma torch. It was found that in the cases without an applied magnetic field, the laminar plasma jets were stable and approximately axisymmetrical. The arc-root attachment on the anode surface was completely diffusive when argon was used as the plasma-forming gas, while the arc-root attachment often became constrictive when hydrogen or nitrogen was added into the argon. As an external magnetic field was applied, the arc root tended to rotate along the anode surface of the non-transferred arc plasma torch

Analytic analysis on asymmetrical micro arcing in high plasma potential RF plasma systems

International Nuclear Information System (INIS)

Yin, Y; McKenzie, D R; Bilek, M M M

2006-01-01

We report experimental and analytical results on asymmetrical micro arcing in a RF (radio frequency) plasma. Micro arcing, resulting from high plasma potential, in RF plasma was found to occur only on the grounded electrode for a variety of electrode and surface configurations. The analytic derivation was based on a simple RF time-dependent Child-Langmuir sheath model and electric current continuity. We found that the minimum potential difference in one RF period across the grounded electrode sheath depends on the area ratio of the grounded electrode to the powered electrode. As the area ratio increases, the minimum potential difference across a sheath increases for the grounded electrode but not for the RF powered electrode. We showed that discharge time in micro arcing is more than 100 RF periods; thus the presence of a continuous high electric field in one RF cycle results in micro arcing on the grounded electrode. However, the minimum potential difference in one RF period across the powered electrode sheath is always small so that it prevents micro arcing occurring even though the average sheath voltage can be large. This simple analytic model is consistent with particle-in-cell simulation results

Experimental study of anode processes in plasma arc cutting

Czech Academy of Sciences Publication Activity Database

Kavka, Tetyana; Chumak, Oleksiy; Šonský, Jiří; Heinrich, M.; Stehrer, T.; Pauser, H.

2013-01-01

Roč. 46, č. 6 (2013), 065202-065202 ISSN 0022-3727 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 ; RVO:61388998 Keywords : Arc cutting * anode attachment * pilot arc * steam plasma cutting * torch * fluctuations * JET Subject RIV: BL - Plasma and Gas Discharge Physics; BL - Plasma and Gas Discharge Physics (UT-L) Impact factor: 2.521, year: 2013 http://iopscience.iop.org/0022-3727/46/6/065202/pdf/0022-3727_46_6_065202.pdf

Plasma-arc reactor for production possibility of powdered nano-size materials

International Nuclear Information System (INIS)

Hadzhiyski, V; Mihovsky, M; Gavrilova, R

2011-01-01

Nano-size materials of various chemical compositions find increasing application in life nowadays due to some of their unique properties. Plasma technologies are widely used in the production of a range of powdered nano-size materials (metals, alloys, oxides, nitrides, carbides, borides, carbonitrides, etc.), that have relatively high melting temperatures. Until recently, the so-called RF-plasma generated in induction plasma torches was most frequently applied. The subject of this paper is the developments of a new type of plasma-arc reactor, operated with transferred arc system for production of disperse nano-size materials. The new characteristics of the PLASMALAB reactor are the method of feeding the charge, plasma arc control and anode design. The disperse charge is fed by a charge feeding system operating on gravity principle through a hollow cathode of an arc plasma torch situated along the axis of a water-cooled wall vertical tubular reactor. The powdered material is brought into the zone of a plasma space generated by the DC rotating transferred plasma arc. The arc is subjected to Auto-Electro-Magnetic Rotation (AEMR) by an inductor serially connected to the anode circuit. The anode is in the form of a water-cooled copper ring. It is mounted concentrically within the cylindrical reactor, with its lower part electrically insulated from it. The electric parameters of the arc in the reactor and the quantity of processed charge are maintained at a level permitting generation of a volumetric plasma discharge. This mode enables one to attain high mean mass temperature while the processed disperse material flows along the reactor axis through the plasma zone where the main physico-chemical processes take place. The product obtained leaves the reactor through the annular anode, from where it enters a cooling chamber for fixing the produced nano-structure. Experiments for AlN synthesis from aluminium power and nitrogen were carried out using the plasma reactor

A two-temperature chemical non-equilibrium modeling of DC arc plasma

International Nuclear Information System (INIS)

Qian Haiyang; Wu Bin

2011-01-01

To a better understanding of non-equilibrium characteristics of DC arc plasma,a two-dimensional axisymmetric two-temperature chemical non-equilibrium (2T-NCE) model is applied for direct current arc argon plasma generator with water-cooled constrictor at atmospheric pressure. The results show that the electron temperature and heavy particle temperature has a relationship under different working parameters, indicating that DC arc plasma has a strong non-equilibrium characteristic, and the variation is obvious. (authors)

Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

Directory of Open Access Journals (Sweden)

Ranitović M.

2014-01-01

Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

Energy Technology Data Exchange (ETDEWEB)

Barthelemy, B

2003-07-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

Energy Technology Data Exchange (ETDEWEB)

Barthelemy, B

2003-06-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

Thermal Plasma Generators with Water Stabilized Arc

Czech Academy of Sciences Publication Activity Database

Hrabovský, Milan

2009-01-01

Roč. 2, č. 1 (2009), s. 99-104 ISSN 1876-5343 R&D Projects: GA ČR GA202/08/1084 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermal plasma * plasma torch * Gerdien arc Subject RIV: BL - Plasma and Gas Discharge Physics http://www.bentham.org/open/toppj/openaccess2.htm

Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

Energy Technology Data Exchange (ETDEWEB)

Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

2009-05-15

The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

Science.gov (United States)

Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

2011-07-01

An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

Demonstration of Plasma Arc Environmental Technology Applications for the Demilitrization of DOD Stockpiles

Science.gov (United States)

Smith, Ed; Dee, P. E.; Zaghloul, Hany; Filius, Krag; Rivers, Tim

2000-01-01

Since 1989 the US Army Construction Engineering Research Laboratories (USACERL) have been active participants in the research and development towards establishing Plasma Arc Technology (PAT) as an efficient, economical, and safe hazardous waste immobilization tool. A plasma torch capable of generating high temperatures makes this technology a viable and powerful tool for the thermal destruction of various military industrial waste streams into an innocuous ceramic material no longer requiring hazardous waste landfill disposal. The emerging plasma environmental thermal treatment process has been used to safely and efficiently meet the waste disposal needs for various demilitarized components disposal needs, such as: (1) pyrotechnic smoke assemblies, (2) thermal batteries, (3) proximity fuses, (4) cartridge actuated devices (CADs), and (5) propellant actuated devices (PADs). MSE Technology Applications, Inc., (MSE) has proposed and fabricated a Mobile Plasma Treatment System to be a technology demonstrator for pilotscale mobile plasma waste processing. The system is capable of providing small-scale waste remediation services, and conducting waste stream applicability demonstrations. The Mobile Plasma Treatment System's innovative concept provides the flexibility to treat waste streams at numerous sites and sites with only a limited quantity of waste, yet too hazardous to transport to a regional fixed facility. The system was designed to be operated as skid mounted modules; consisting of a furnace module, controls module, offgas module, and ancillary systems module. All system components have been integrated to be operated from a single control station with both semi-continuous feeding and batch slag-pouring capability.

DC graphite plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.; Wilver, P.

1995-01-01

This paper describes the features and benefits of a DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Melter system is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by our industrial society, worldwide, has prompted development of technologies to address the problem. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters; operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, reduce gaseous emissions, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are available in sizes from 50 kg/batch or 250-3,000 kg/hr on a continuous basis

Stabilization of electric-arc furnace dust in concrete

Directory of Open Access Journals (Sweden)

Carlos Alberto Caldas de Souza

2010-12-01

Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

Improved Casting Furnace Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2017-02-01

In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

Simulation of particle nucleation and growth in transferred arc thermal plasma system

International Nuclear Information System (INIS)

Tak, A.K.; Das, A.K.

2014-01-01

A two dimensional model has been applied to analyze the arc-anode interaction and fluid flow in a transferred arc based system used for producing metal and ceramic nano-powder. Computational domain consists of an aluminium anode and a transferred arc plasma torch located in water cooled cylindrical chamber. Various user defined subroutines have been developed and interfaced to commercial CFD code to model the plasma flow in the torch and its interaction with anode. Computations were done for various arc currents and flow rates of plasma forming gas. Exchange of heat and current between plasma and anode is computed. Effect of electromagnetic forces on the fluid flow is analyzed. Spatial distribution of variables such as temperature, velocity, current density, Lorentz forces has also been computed. Simulations show a strong flow recirculation and resulting arc contraction near the anode surface. We have discussed how the change in fluid flow under electromagnetic forces will affect the rate of metal evaporation and flow of vapors in the plasma gas

A rotating arc plasma invertor

International Nuclear Information System (INIS)

Reusch, M.F.; Jayaram, K.

1987-02-01

A device is described for the inversion of direct current to alternating current. The main feature is the use of a rotating plasma arc in crossed electric and magnetic fields as a switch. This device may provide an economic alternative to other inversion methods in some circumstances

Temperature simulation of thermal plasma melting furnace for disposal of radioactive waste and preliminary research of vitrification formula

International Nuclear Information System (INIS)

Lin Peng; Lu Yonghong; Xiang Wenyuan; Chen Mingzhou; Liu Xiajie; Qin Yuxin

2013-01-01

Radioactive waste treatment techniques currently used in nuclear power plant increase the volume greatly and bring much pressure on final disposal; Thermal plasma treatment as a crucial technique to reduce the waste volume is introduced. How to improve the efficiency of the plasma energy is the limiting factor of concern. In this paper, the temperature field of thermal plasma melting furnace is simulated, the maximal temperature of fixed bed melting furnace is calculated (about 1445 ℃). According to the optional fire-resistant materials, the feasibility of furnace fabrication is discussed. Vitrification formulas for three typical radioactive wastes are tested with their feasibilities being analyzed then. Finally, the prospect of thermal plasma techniques of radioactive waste is discussed, and issues for future study are raised. (authors)

Influence of a transverse magnetic field on arc root movements in a dc plasma torch: Diamagnetic effect of arc column

International Nuclear Information System (INIS)

Kim, Keun Su

2009-01-01

The effect of a transverse magnetic field on the anodic arc root movement inside a dc plasma torch has been investigated. The arc voltage fluctuation, which represents the degree of the arc instability, was reduced to 28.6% of the original value and the high frequency components in the voltage signal also decreased in their magnitudes. The inherent arc instability in a dc thermal plasma torch seems to be suppressed by a diamagnetic effect of the arc column. Furthermore, the measured voltage wave forms indicated that the arc root attachment mode would be controllable by a transverse magnetic field

Electrical and spectroscopic diagnostic of an atmospheric double arc argon plasma jet

International Nuclear Information System (INIS)

Tu, X; Cheron, B G; Yan, J H; Cen, K F

2007-01-01

An atmospheric argon plasma jet generated by an original dc double anode plasma torch has been investigated through its electrical and spectroscopic diagnostics. The arc instabilities and dynamic behavior of the argon plasma are analyzed using classical tools such as the statistical method, fast Fourier transform (FFT) and correlation function. The takeover mode is identified as the fluctuation characteristic of the double arc argon plasma jet in our experiment. The FFT and correlation analysis of electrical signals exhibit the only characteristic frequency of 150 Hz, which originates from the torch power and is independent of any change in the operating parameters. No high frequency fluctuations (1-15 kHz) are observed. This indicates that the nature of fluctuations in an argon plasma jet is induced mainly by the undulation of the tri-phase rectified power supply. It is found that each arc root attachment is diffused rather than located at a fixed position on the anode wall. Moreover, the emission spectroscopic technique is performed to determine the electron temperature and number density of the plasma jet inside and outside the arc chamber. Along the torch axis, the measured electron temperature and number density of the double arc argon plasma drop from 12 300 K and 7.6 x 10 22 m -3 at the divergent part of the first anode nozzle, to 10 500 K and 3.1 x 10 22 m -3 at the torch exit. In addition, the validity criteria of the local thermodynamic equilibrium (LTE) state in the plasma arc are examined. The results show that the measured electron densities are in good agreement with those calculated from the LTE model, which indicates that the double arc argon plasma at atmospheric pressure is close to the LTE state under our experimental conditions

Characteristic study of DC electric Arc plasma igniter jet

International Nuclear Information System (INIS)

Lan Yudan; He Liming; Du Hongliang; Wang Feng; Chen Xin

2012-01-01

The spectrometer was adopted to measure the emission spectrum of Ar plasma jet at the igniter exit. Boltzmann curve slope method was applied to calculate the jet electron temperature. Ionization equilibrium equation was used to calculate jet temperature and measure the laws that jet length, jet velocity, electron temperature and jet temperature of igniter exit change with arc current and inlet Ar flow rate. Whether the electron temperature could be used to replace jet temperature in aircraft plasma arc jet was also discussed. The experiment results show that arc current reduces with the rising of inlet Ar flow rate; exit jet length and velocity increase with the rising of arc current, and increase at first and then reduce with the rising of inlet Ar flow rate; exit electron temperature, electron density and jet temperature increase with the rising of arc current and reduce with the rising of inlet Ar flow rate. (authors)

Demonstration of Plasma Arc Environmental Technology Applications for the Demilitarization of DOD Stockpiles

Science.gov (United States)

Smith, Ed; Zaghloul, Hany; Filius, Krag; Rivers, Tim

2000-01-01

Since 1989 the U.S. Army Construction Engineering Research Laboratories (USACERL) have been active participants in the research and development toward establishing Plasma Arc Technology (PAT) as an efficient, economical, and safe hazardous waste immobilization tool. A plasma torch capable of generating high temperatures makes this technology a viable and powerful tool for the thermal destruction of various military industrial waste streams into an innocuous ceramic material no longer requiring hazardous waste landfill (Class 1) disposal. The emerging pl asma environmental thermal treatment process, has been used to safely and efficiently meet the waste disposal needs for various demilitarized components disposal needs, such as: pyrotechnic smoke assemblies, thermal batteries, proximity fuses, cartridge actuated devices (CAD's), and propellant actuated devices (PAD's). MSE Technology Applications, Inc., (MSE) has proposed and fabricated a Mobile Plasma Treatment System to be a technology demonstrator for pilot-scale mobile plasma waste processing. The system is capable of providing small-scale waste remediation services, and conducting waste stream applicability demonstrations. The Mobile Plasma Treatment System's innovative concept provides the flexibility to treat waste streams at numerous sites and sites with only a limited quantity of waste, yet too hazardous to transport to a regional fixed facility. The system was designed to be operated as skid mounted modules; consisting of a furnace module, controls module, offgas module, and ancillary systems module. All system components have been integrated to be operated from a single control station with both semi-continuous feeding and batch slag-pouring capability.

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

OpenAIRE

Kechagias John; Petousis Markos; Vidakis Nectarios; Mastorakis Nikos

2017-01-01

Plasma Arc Cutting (PAC) is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min), torch standoff distance (mm), and arc voltage (volts). Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For ...

Direct-current cathodic vacuum arc system with magnetic-field mechanism for plasma stabilization.

Science.gov (United States)

Zhang, H-S; Komvopoulos, K

2008-07-01

Filtered cathodic vacuum arc (FCVA) deposition is characterized by plasma beam directionality, plasma energy adjustment via substrate biasing, macroparticle filtering, and independent substrate temperature control. Between the two modes of FCVA deposition, namely, direct current (dc) and pulsed arc, the dc mode yields higher deposition rates than the pulsed mode. However, maintaining the dc arc discharge is challenging because of its inherent plasma instabilities. A system generating a special configuration of magnetic field that stabilizes the dc arc discharge during film deposition is presented. This magnetic field is also part of the out-of-plane magnetic filter used to focus the plasma beam and prevent macroparticle film contamination. The efficiency of the plasma-stabilizing magnetic-field mechanism is demonstrated by the deposition of amorphous carbon (a-C) films exhibiting significantly high hardness and tetrahedral carbon hybridization (sp3) contents higher than 70%. Such high-quality films cannot be produced by dc arc deposition without the plasma-stabilizing mechanism presented in this study.

Direct-current cathodic vacuum arc system with magnetic-field mechanism for plasma stabilization

International Nuclear Information System (INIS)

Zhang, H.-S.; Komvopoulos, K.

2008-01-01

Filtered cathodic vacuum arc (FCVA) deposition is characterized by plasma beam directionality, plasma energy adjustment via substrate biasing, macroparticle filtering, and independent substrate temperature control. Between the two modes of FCVA deposition, namely, direct current (dc) and pulsed arc, the dc mode yields higher deposition rates than the pulsed mode. However, maintaining the dc arc discharge is challenging because of its inherent plasma instabilities. A system generating a special configuration of magnetic field that stabilizes the dc arc discharge during film deposition is presented. This magnetic field is also part of the out-of-plane magnetic filter used to focus the plasma beam and prevent macroparticle film contamination. The efficiency of the plasma-stabilizing magnetic-field mechanism is demonstrated by the deposition of amorphous carbon (a-C) films exhibiting significantly high hardness and tetrahedral carbon hybridization (sp 3 ) contents higher than 70%. Such high-quality films cannot be produced by dc arc deposition without the plasma-stabilizing mechanism presented in this study

Arc plasma devices: Evolving mechanical design from numerical

Indian Academy of Sciences (India)

A recipe for obtaining mechanical design of arc plasma devices from numerical ... to the plasma of the mixture of molecular gases like nitrogen and oxygen. ... Temperature field, associated fluid dynamics and electrical characteristics of a ...

Melting experiment on concrete waste using a hollow type plasma torch mounted on furnace

International Nuclear Information System (INIS)

Moon, Y. P.; Kim, T. W.; Kim, H. S.; Shin, S. U.; Lee, M. C.

2000-01-01

A furnace coupled with a hollow type plasma torch was manufactured and installed in order to develop a volume reduction technology for non-combustible radioactive waste using plasma. A melting test with 10kg of concrete waste was carried out for the evaluation of melting characteristics in the non-transferred operation mode for 20 minutes with the melter. Feeded concrete was completely melted. However, the molten bath was not easily discharged because of its high viscosity. It was found that some molten slag spat from the molten bath was coated on the surface of torch which was mounted vertically inside furnace

Industrial study of iron oxide reduction by injection of carbon particles into the electric arc furnace

International Nuclear Information System (INIS)

Conejo, A. N.; Torres, R.; Cuellar, E.

1999-01-01

An industrial study was conducted in electric arc furnaces (EAF) employing 100% direct reduced iron to evaluate the oxidation level of the slag-metal system. Energy consumption is decreased by injecting gaseous oxygen, however, slag oxidation also increases. In order to reduce the extent of oxidation while keeping a high volume of the oxygen injected , it is required: a) to optimize the carbon injection practice, b) to increase the carbon concentration of sponge iron, c) to operate with soluble carbon in both the metal and the slag beyond a critical level and d) to employ a low temperature profile, on average 1,650 degree centigrade. A method to define the proper amount of carbon in sponge iron which considers their metallization as well as the amount of oxygen injected is proposed. The position of the lance is critical in order to optimize the practice of carbon injection and assure a better residence time of the carbon particles within the furnace. (Author) 23 refs

Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

Energy Technology Data Exchange (ETDEWEB)

Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

2010-07-01

The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

The evolution of ion charge states in cathodic vacuum arc plasmas: a review

Energy Technology Data Exchange (ETDEWEB)

Anders, Andre

2011-12-18

Cathodic vacuum arc plasmas are known to contain multiply charged ions. 20 years after “Pressure Ionization: its role in metal vapour vacuum arc plasmas and ion sources” appeared in vol. 1 of Plasma Sources Science and Technology, it is a great opportunity to re-visit the issue of pressure ionization, a non-ideal plasma effect, and put it in perspective to the many other factors that influence observable charge state distributions, such as the role of the cathode material, the path in the density-temperature phase diagram, the “noise” in vacuum arc plasma as described by a fractal model approach, the effects of external magnetic fields and charge exchange collisions with neutrals. A much more complex image of the vacuum arc plasma emerges putting decades of experimentation and modeling in perspective.

Initiation of arcing on tungsten surface exposed to steady state He plasmas

Science.gov (United States)

Kajita, Shin; Noiri, Yasuyuki; Ohno, Noriyasu

2015-09-01

Arcing was initiated in steady state helium plasmas by negatively biasing a tungsten electrode to around -500 V. On the tungsten electrode, nanostructures were grown by the plasma irradiation. In this study, we characterized the property of the initiated arcing by measuring the temporal evolutions of the electrode potential and the arc current. The ignition frequency and duration of arcing were presented from the potential measurements; the arc duration was in the range of changing the biasing voltage. The behavior of arc spots was observed with a fast framing camera. It was shown that the spots split frequently, and sometimes, they run on the surface independently. From the fluctuation of the arc current, the fractal feature of arcing was revealed.

Investigation on Plasma Jet Flow Phenomena During DC Air Arc Motion in Bridge-Type Contacts

Science.gov (United States)

Zhai, Guofu; Bo, Kai; Chen, Mo; Zhou, Xue; Qiao, Xinlei

2016-05-01

Arc plasma jet flow in the air was investigated under a bridge-type contacts in a DC 270 V resistive circuit. We characterized the arc plasma jet flow appearance at different currents by using high-speed photography, and two polished contacts were used to search for the relationship between roughness and plasma jet flow. Then, to make the nature of arc plasma jet flow phenomena clear, a simplified model based on magnetohydrodynamic (MHD) theory was established and calculated. The simulated DC arc plasma was presented with the temperature distribution and the current density distribution. Furthermore, the calculated arc flow velocity field showed that the circular vortex was an embodiment of the arc plasma jet flow progress. The combined action of volume force and contact surface was the main reason of the arc jet flow. supported by National Natural Science Foundation of China (Nos. 51307030, 51277038)

Plasma technology for treatment of waste

Energy Technology Data Exchange (ETDEWEB)

Cohn, D [Massachusetts Inst. of Technology, Cambridge, MA (United States). Plasma Fusion Center

1997-12-31

Meeting goals for waste cleanup will require new technology with improved environmental attractiveness and reduced cost. Plasma technology appears promising because of the high degree of controllability; capability to process waste without the adverse effects of combustion; and a very wide temperature range of operation. At the Plasma Fusion Center at the Massachusetts Institute of Technology, a range of plasma technologies are being investigated. `Hot` thermal plasmas produced by DC arc technology are being examined for treatment of solid waste. In conjunction with this activity, new diagnostics are being developed for monitoring arc furnace operating parameters and gaseous emissions. Electron-beam generated plasma technology is being investigated as a means of producing non-thermal `cold` plasmas for selective processing of dilute concentrations of gaseous waste. (author). 4 figs., 5 refs.

Method and Mechanisms of Soil Stabilization Using Electric Arc Furnace Dust

Science.gov (United States)

Al-Amoudi, Omar S. Baghabra; Al-Homidy, Abdullah A.; Maslehuddin, Mohammed; Saleh, Tawfik A.

2017-04-01

This paper reports the method and mechanism for improving the strength of marl and desert sand utilizing electric arc furnace dust (EAFD), an industrial by-product, in lieu of cement or lime. EAFD was used in conjunction with a small quantity (2%) of cement. The mechanical properties and durability characteristics of marl and sand mixed with 2% cement plus 5-, 10-, 20- or 30%-EAFD, by weight of the soil, were evaluated. The soil-cement-EAFD mixtures were used to determine their unconfined compressive strength (UCS), soaked California Bearing Ratio (CBR) and durability. The risk of leaching of toxic heavy metals, such as lead and cadmium, from the stabilized soils to the groundwater was also investigated. The mechanisms of stabilization of the selected soils due to the use of EAFD along with a small quantity of cement are also elucidated. The usage of 20 to 30% EAFD with 2% cement was noted to considerably improve the mechanical properties and durability of both marl and sand.

Feasibility of arc-discharge and plasma-sputtering methods in cleaning plasma-facing and diagnostics components of fusion reactors

Energy Technology Data Exchange (ETDEWEB)

Hakola, Antti, E-mail: antti.hakola@vtt.fi [VTT Technical Research Centre of Finland, VTT (Finland); Likonen, Jari [VTT Technical Research Centre of Finland, VTT (Finland); Karhunen, Juuso; Korhonen, Juuso T. [Department of Applied Physics, Aalto University (Finland); Aints, Märt; Laan, Matti; Paris, Peeter [Department of Physics, University of Tartu (Estonia); Kolehmainen, Jukka; Koskinen, Mika; Tervakangas, Sanna [DIARC-Technology Oy, Espoo (Finland)

2015-10-15

Highlights: • Feasibility of the arc-discharge and plasma-sputtering techniques in removing deposited layers from ITER-relevant samples demonstrated. • Samples with the size of an A4 paper can be cleaned from 1-μm thick deposited layers in 10–20 minutes by the arc-discharge method. • The plasma-sputtering method is 5–10 times slower but the resulting surfaces are very smooth. • Arc-discharge method could be used for rapid cleaning of plasma-facing components during maintenance shutdowns of ITER, plasma sputtering is preferred for diagnostics mirrors. - Abstract: We have studied the feasibility of arc-discharge and plasma-sputtering methods in removing deposited layers from ITER-relevant test samples. Prototype devices have been designed and constructed for the experiments and the cleaning process is monitored by a spectral detection system. The present version of the arc-discharge device is capable of removing 1-μm thick layers from 350-mm{sup 2} areas in 4–8 s, but due to the increased roughness of the cleaned surfaces and signs of local melting, mirror-like surfaces cannot be treated by this technique. The plasma-sputtering approach, for its part, is some 5–10 times slower in removing the deposited layers but no changes in surface roughness or morphology of the samples could be observed after the cleaning phase. The arc-discharge technique could therefore be used for rapid cleaning of plasma-facing components during maintenance shutdowns of ITER while in the case of diagnostics mirrors plasma sputtering is preferred.

Arc generation from sputtering plasma-dielectric inclusion interactions

CERN Document Server

Wickersham, C E J; Fan, J S

2002-01-01

Arcing during sputter deposition and etching is a significant cause of particle defect generation during device fabrication. In this article we report on the effect of aluminum oxide inclusion size, shape, and orientation on the propensity for arcing during sputtering of aluminum targets. The size, shape, and orientation of a dielectric inclusion plays a major role in determining the propensity for arcing and macroparticle emission. In previous studies we found that there is a critical inclusion size required for arcing to occur. In this article we used high-speed videos, electric arc detection, and measurements of particle defect density on wafers to study the effect of Al sub 2 O sub 3 inclusion size, shape, and orientation on arc rate, intensity, and silicon wafer particle defect density. We found that the cross-sectional area of the inclusion exposed to the sputtering plasma is the critical parameter that determines the arc rate and rate of macroparticle emission. Analysis of the arc rate, particle defect...

Characterization of Mullite-Zirconia Composite Processed by Non-Transferred and Transferred Arc Plasma

International Nuclear Information System (INIS)

Yugeswaran, S.; Selvarajan, V.; Lusvarghi, L.; Tok, A. I. Y.; Krishna, D. Siva Rama

2009-01-01

The arc plasma melting technique is a simple method to synthesize high temperature reaction composites. In this study, mullite-zirconia composite was synthesized by transferred and non-transferred arc plasma melting, and the results were compared. A mixture of alumina and zircon powders with a mole ratio of 3: 2 were ball milled for four hours and melted for two minutes in the transferred and non-transferred mode of plasma arcs. Argon and air were used as plasma forming gases. The phase and microstructural formation of melted samples were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The microstructure of the composites was found to be affected by the mode of melting. In transferred arc melting, zirconia flowers with uniform lines along with mullite whiskers were obtained. In the case of non-transferred arc plasma melting, mullite whiskers along with star shape zirconia were formed. Differential thermal analysis (DTA) of the synthesized mullite-zirconia composites provided a deeper understanding of the mechanisms of mullite formation during the two different processes. (plasma technology)

An effect of heat insulation parameters on thermal losses of water-cooled roofs for secondary steelmaking electric arc furnaces

Directory of Open Access Journals (Sweden)

E. Mihailov

2016-07-01

Full Text Available The aim of this work is research in the insulation parameters effect on the thermal losses of watercooled roofs for secondary steelmaking electric arc furnaces. An analytical method has been used for the investigation in heat transfer conditions in the working area. The results of the research can be used to choose optimal cooling parameters and select a suitable kind of insulation for water-cooled surfaces.

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

The Robotics Development Group at the Savannah River Technology Center has developed and implemented a scheme to perform automatic cutting of metallic contaminated waste. The scheme employs a plasma arc cutter in conjunction with a laser ranging sensor attached to a robotic manipulator called the Telerobot. A software algorithm using proportional control is then used to perturb the robot's trajectory in such a way as to regulate the plasma arc standoff and the robot's speed in order to achieve automatic plasma arc cuts. The scheme has been successfully tested on simulated waste materials and the results have been very favorable. This report details the development and testing of the scheme

Feasibility study of utilizing solar furnace technology in steel making industry

Energy Technology Data Exchange (ETDEWEB)

Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

2011-07-01

In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

Technological plasma source equipped with combined system of vacuum-arc discharge initiation

International Nuclear Information System (INIS)

Sysoev, Yu.O.

2013-01-01

The construction and the operation principle of erosion plasma source with a three-stage system of vacuum-arc discharge excitation is described. As first two step was used the modified contactless start system with plasma injector, which was widely used in standard plasma sources of the ''Bulat'' systems. The operation principle of the third stage was based on the transition of glow discharge to arc discharge. Coordinated operation of three stages during various stages of coating deposition provided significant increasing of service life and reliability of the system of vacuum-arc discharge initiation and extended the functionality of the plasma source

INFLUENCE OF VACUUM ARC PLASMA EVAPORATOR CATHODE GEOMETRY OF ON VALUE OF ADMISSIBLE ARC DISCHARGE CURRENT

Directory of Open Access Journals (Sweden)

I. A. Ivanou

2015-01-01

Full Text Available An analysis of main design parameters that determine a level of droplet formation intensity at the generating stage of plasma flow has been given in the paper. The paper considers the most widely used designs of water cooled consumable cathodes. Ti or Ti–Si and Fe–Cr alloys have been taken as a material for cathodes. The following calculated data: average ionic charge Zi for titanium plasma +1.6; for «titanium–silicon plasma» +1.2, an electronic discharge 1.6022 ⋅ 10–19 C, an ion velocity vi = 2 ⋅ 104 m/s, an effective volt energy equivalent of heat flow diverted in the cathode Uк = 12 V, temperature of erosion cathode surface Тп = 550 К; temperature of the cooled cathode surface То = 350 К have been accepted in order to determine dependence of a maximum admissible arc discharge current on cathode height. The calculations have been carried out for various values of the cathode heights hк (from 0.02 to 0.05 m. Diameter of a target cathode is equal to 0.08 m for a majority of technological plasma devices, therefore, the area of the erosion surface is S = 0.005 m2.A thickness selection for a consumable target cathode part in the vacuum arc plasma source has been justified in the paper. The thickness ensures formation of minimum drop phase in the plasma flow during arc cathode material evaporation. It has been shown that a maximum admissible current of an arc discharge is practically equal to the minimum current of stable arcing when thickness of the consumable cathode part is equal to 0.05 m. The admissible discharge current can be rather significant and ensure high productivity during coating process with formation of relatively low amount of droplet phase in the coating at small values of hк.

The cathode material for a plasma-arc heater

Science.gov (United States)

Yelyutin, A. V.; Berlin, I. K.; Averyanov, V. V.; Kadyshevskii, V. S.; Savchenko, A. A.; Putintseva, R. G.

1983-11-01

The cathode of a plasma arc heater experiences a large thermal load. The temperature of its working surface, which is in contact with the plasma, reaches high values, as a result of which the electrode material is subject to erosion. Refractory metals are usually employed for the cathode material, but because of the severe erosion do not usually have a long working life. The most important electrophysical characteristic of the electrode is the electron work function. The use of materials with a low electron work function allows a decrease in the heat flow to the cathode, and this leads to an increase in its erosion resistance and working life. The electroerosion of certain materials employed for the cathode in an electric arc plasma generator in the process of reduction smelting of refractory metals was studied.

Atmospheric-pressure plasma technology

International Nuclear Information System (INIS)

Kogelschatz, U

2004-01-01

Major industrial plasma processes operating close to atmospheric pressure are discussed. Applications of thermal plasmas include electric arc furnaces and plasma torches for generation of powders, for spraying refractory materials, for cutting and welding and for destruction of hazardous waste. Other applications include miniature circuit breakers and electrical discharge machining. Non-equilibrium cold plasmas at atmospheric pressure are obtained in corona discharges used in electrostatic precipitators and in dielectric-barrier discharges used for generation of ozone, for pollution control and for surface treatment. More recent applications include UV excimer lamps, mercury-free fluorescent lamps and flat plasma displays

D.C.-arc plasma generator for nonequilibrium plasmachemical processes

International Nuclear Information System (INIS)

Kvaltin, J.

1990-06-01

The analysis is made of the conditions for generation of nonequilibrium plasma in a plasmachemical reactor, and the design is described of a d.c. arc plasma generator based on the integral criterion. Results of measuring potentials on the plasma column of this generator are presented. (author)

Plasma flow in a pressure pulsed argon cascade arc

NARCIS (Netherlands)

de Haas, J.C.M.; Bol, L.; Kroesen, G.M.W.; Timmermans, C.J.; Timmermans, C.J.

1985-01-01

Flowing thermal plasmas are frequently used e . g. in welding, cutting, plasma deposition and testing materials at high temperatures . In most of the applications the geometry is complex . In the cascade arc the argon plasma flows through a straight circular channel with a constant area. The study

Eddy intrusion of hot plasma into the polar cap and formation of polar-cap arcs

International Nuclear Information System (INIS)

Chiu, Y.T.; Gorney, D.J.

1983-01-01

We present plasma and electric field data obtained by the S3-3 satellite over the polar caps. We demonstrate that: (1) plasma signatures in the polar cap arc formation region near 5000 km altitude show clear intrusions of plasma sheet (approx.keV) and magneto sheath (approx.100 eV) plasma into a background of low-energy polar cap plasma; (2) the combined plasma and electric field signatures (electron inverted-V, ion beam and delxE<0) are exactly the same as in the evening discrete arc. We interpret this equivalence of polar cap and evening discrete arc signatures as indication that their formation processes are identical. The spatial structures of polar cap electric fields and the associated plasma signatures are consistent with the hypothesis that plasma intrusion into the polar cap takes the form of multiple cellular eddies. This hypothesis provides a unifying view of arc formation and arc configurations

Deviations from excitation equilibrium in optically thick mercury arc plasmas

International Nuclear Information System (INIS)

Karabourniotis, D.; Couris, S.; Damelincourt, J.J.

1989-01-01

Up to date mercury arcs at pressure greater than 1 atm have been investigated as plasma systems in local thermodynamic equilibrium (LTE) state. These studies have been motivated by the applications of mercury arcs, e.g., in the lighting industry. The LTE-assumption simplifies the use of spectroscopic diagnostics and the performance of species-concentration calculations. A high pressure mercury arc of about 1 atm had been considered in two possibilities: excitation and gas temperatures are the same, the electron temperature is higher and excitation and electron temperatures are the same, the gas temperature is lower. Recent measurements in mercury arcs reveal the existence of severe departures from thermal equilibrium and suggest the absence of excitation equilibrium in the axis and in the periphery in such an arc. The deviation from equilibrium leads to complicated distributions, such that the system cannot be described correctly by any single temperature. This becomes quite complicated when plasma inhomogeneity and strong reabsorption of the radiation are present

Determination of plasma spot current and arc discharge plasma current on the system of plasma cathode electron sources using Rogowski coil technique

International Nuclear Information System (INIS)

Wirjoadi; Bambang Siswanto; Lely Susita RM; Agus Purwadi; Sudjatmoko

2015-01-01

It has been done the function test experiments of ignitor electrode system and the plasma generator electrode system to determine the current spot plasma and arc discharge plasma current with Rogowski coil technique. Ignitor electrode system that gets power supply from IDPS system can generate the plasma spot current of 11.68 ampere to the pulse width of about 33 μs, this value is greater than the design probably because of electronic components used in the IDPS system was not as planned. For the plasma generator electrode system that gets power from ADPS system capable of producing an arc discharge plasma current around 103.15 amperes with a pulse width of about 96 μs, and this value as planned. Based on the value of the arc discharge plasma current can be determined plasma electron density, which is about 10.12 10"1"9 electrons/m"3, and with this electron density value, an ignitor electrode system and a plasma generator system is quite good if used as a plasma cathode electron source system. (author)

Arc Voltage Fluctuation in DC Laminar and Turbulent Plasma Jets Generation

International Nuclear Information System (INIS)

Pan Wenxia; Meng Xian; Wu Chengkang

2006-01-01

Arc voltage fluctuations in a direct current (DC) non-transferred arc plasma generator are experimentally studied, in generating a jet in the laminar, transitional and turbulent regimes. The study is with a view toward elucidating the mechanism of the fluctuations and their relationship with the generating parameters, arc root movement and flow regimes. Results indicate that the existence of a 300 Hz alternating current (AC) component in the power supply ripples does not cause the transition of the laminar plasma jet into a turbulent state. There exists a high frequency fluctuation at 4 kHz in the turbulent jet regime. It may be related to the rapid movement of the anode attachment point of the arc

Physics-Based Modeling of Electric Operation, Heat Transfer, and Scrap Melting in an AC Electric Arc Furnace

Science.gov (United States)

Opitz, Florian; Treffinger, Peter

2016-04-01

Electric arc furnaces (EAF) are complex industrial plants whose actual behavior depends upon numerous factors. Due to its energy intensive operation, the EAF process has always been subject to optimization efforts. For these reasons, several models have been proposed in literature to analyze and predict different modes of operation. Most of these models focused on the processes inside the vessel itself. The present paper introduces a dynamic, physics-based model of a complete EAF plant which consists of the four subsystems vessel, electric system, electrode regulation, and off-gas system. Furthermore the solid phase is not treated to be homogenous but a simple spatial discretization is employed. Hence it is possible to simulate the energy input by electric arcs and fossil fuel burners depending on the state of the melting progress. The model is implemented in object-oriented, equation-based language Modelica. The simulation results are compared to literature data.

Addition of electric arc furnace dust in hot metal changing the form of addition

International Nuclear Information System (INIS)

Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Vieira, Estefano Aparecido; Telles, Victor Bridi; Grillo, Felipe Fardin; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

2014-01-01

This research aims to study the incorporation of the mass of electric arc furnace dust (EAFD), by addition in hot metal (1.78% Si) at a temperature of 1,400 degrees Celsius. The EAFD is from a steel plant producing long steel. The addition of the EAFD was as received, in the form of briquettes without agitation of the hot metal and in the form of briquettes with agitation of the hot metal. Previously, the EAFD was characterized using the following techniques: chemical analysis, size analysis, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) microanalysis. The achievement of fusion experiments in laboratory scale, took place in a vertical tubular furnace with temperature control. The fusion experiments to assess the incorporation of EAFD mass used graphite crucibles. After cooling, the hot metal and the slag, remaining in the crucible, were weighed to do a mass balance. A flow of inert gas (argon) was maintained inside the furnace during the experiments. Results show that the experiment with addition of EAFD as received presents the best result of incorporating the mass of the final hot metal (1.73%) combined with the lowest percentage of volatilized mass of EAFD (46.52%). The experiment addition of EAFD in the form of briquette with agitation of hot metal presents the lowest percentage of slag mass (4.58%). The zinc content of volatilized EAFD (64.30%) is higher than the zinc content of the imported ore concentrate (52%) and zinc content of the national ore concentrate (12% to 39%). The presence of lead and cadmium in the slag characterizing it as a hazardous solid waste. (author)

Experimental observations of the plasma properties of a high-density, low-temperature accelerated arc

International Nuclear Information System (INIS)

Thomas, K.A.

1991-01-01

The existence of an absorbing layer, or buffer zone, of weakly ionized gas between the rear of the projectile and the front of the plasma arc armature in a plasma accelerator was demonstrated. A technique was developed to accurately determine the position of the projectile as it accelerates along the bore of the device. The projectile position is compared to that of the plasma arc as measured by magnetic field probes. These measurements provide the basis for a description of the in-bore motion of the projectile with respect to the plasma arc. Observations of this motion in plasma accelerators of 0.6 and 2.4 m lengths show the buffer zone can be as large as 50 times the bore diameter. In-bore measurements of the broadband light emission and pressure of both the buffer region and the plasma arc armature are correlated with the known projectile position to determine the characteristics of both the buffer zone and the plasma arc. Time-integrated spectral measurements of the emission taken through both the side insulators and the electrodes indicate the existence of a nonuniform plasma temperature and of turbulence in the plasma. The presence of molecular species is attributed with the ablation of the side insulator material

Nitrogen Control in Electric Arc Furnace Steelmaking by DRI (TRP 0009)

Energy Technology Data Exchange (ETDEWEB)

Dr. Gordon A. Irons

2004-03-31

Nitrogen is difficult to remove in electric arc furnace (EAF) steelmaking, requiring the use of more energy in the oxygen steelmaking route to produce low-nitrogen steel. The objective of this work was to determine if the injection of directly reduced iron (DRI) fines into EAFs could reduce the nitrogen content by creating fine carbon monoxide bubbles that rinse nitrogen from the steel. The proposed work included physical and chemical characterization of DRI fines, pilot-scale injection into steel, and mathematical modeling to aid in scale-up of the process. Unfortunately, the pilot-scale injections were unsuccessful, but some full-scale data was obtained. Therefore, the original objectives were met, and presented in the form of recommendations to EAF steelmakers regarding: (1) The best composition and size of DRI fines to use; (2) The amount of DRI fines required to achieve a specific reduction in nitrogen content in the steel; and (3) The injection conditions. This information may be used by steelmakers in techno-economic assessments of the cost of reducing nitrogen with this technology.

Three-phase double-arc plasma for spectrochemical analysis of environmental samples.

Science.gov (United States)

Mohamed, M M; Ghatass, Z F; Shalaby, E A; Kotb, M M; El-Raey, M

2000-12-01

A new instrument, which uses a three-phase current to support a double-arc argon plasma torch for evaporation, atomization and excitation of solid or powder samples, is described. The sampling arc is ignited between the first and second electrode while the excitation arc is ignited between the second and third electrode. Aerosol generated from the sample (first electrode) is swept by argon gas, through a hole in the second electrode (carbon tubing electrode), into the excitation plasma. A tangential stream of argon gas is introduced through an inlet orifice as a coolant gas for the second electrode. This gas stream forces the excitation arc discharge to rotate reproducibly around the electrode surface. Discharge rotation increases the stability of the excitation plasma. Spectroscopic measurements are made directly in the current-carrying region of the excitation arc. An evaluation of each parameter influencing the device performance was performed. Analytical calibration curves were obtained for Fe, Al, K, and Pb. Finally, the present technique was applied for the analysis of environmental samples. The present method appears to have significant, low cost analytical utility for environmental measurements.

Decontamination of radioactive metal surfaces by plasma arc gouging

International Nuclear Information System (INIS)

Osamu, K.; Makoto, K.; Takao, K.

1983-01-01

Experiments have been carried out to develop a new decontamination method that applies plasma arc gouging for removal of a thin surface layer from radioactively contaminated metallic wastes. Plasma arc gouging has been carried out on stainless steel and carbon steel pipes. The torch nozzle and gouging angle have been optimized to increase the decontamination rate. A water film is formed on the pipe surface to reduce both dust concentration in the off-gas and prevent slag particles, which are splashed up by the plasma gas, from adhering to the gouged surface. Using chromium-electroplated carbon steel pipes as samples, a decontamination factor of >10 3 is obtained after gouging to a depth of about0.5 mm in combination with ultrasonic cleaning

Recycling of electric arc furnace dust; Reciclagem de poeira de aciaria eletrica

Energy Technology Data Exchange (ETDEWEB)

Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de, E-mail: vicente@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica

2010-07-01

This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

Comparative Analysis of Carbon Plasma in Arc and RF Reactors

International Nuclear Information System (INIS)

Todorovic-Markovic, B.; Markovic, Z.; Mohai, I.; Szepvolgyi, J.

2004-01-01

Results on studies of molecular spectra emitted in the initial stages of fullerene formation during the processing of graphite powder in induction RF reactor and evaporation of graphite electrodes in arc reactor are presented in this paper. It was found that C2 radicals were dominant molecular species in both plasmas. C2 radicals have an important role in the process of fullerene synthesis. The rotational-vibrational temperatures of C2 and CN species were calculated by fitting the experimental spectra to the simulated ones. The results of optical emission study of C2 radicals generated in carbon arc plasma have shown that rotational temperature of C2 species depends on carbon concentration and current intensity significantly. The optical emission study of induction RF plasma and SEM analysis of graphite powder before and after plasma treatment have shown that evaporation of the processed graphite powder depends on feed rate and composition of gas phase significantly. Based on the obtained results, it was concluded that in the plasma region CN radicals could be formed by the reaction of C2 species with atomic nitrogen at smaller loads. At larger feed rate of graphite powder, CN species were produced by surface reaction of the hot carbon particles with nitrogen atoms. The presence of nitrogen in induction RF plasma reduces the fullerene yield significantly. The fullerene yield obtained in two different reactors was: 13% in arc reactor and 4.1% in induction RF reactor. However, the fullerene production rate was higher in induction RF reactor-6.4 g/h versus 1.7 g/h in arc reactor

Studies on the Application of Plasma Arc Technology to Destruction of Shipboard Waste

National Research Council Canada - National Science Library

Sartwell, Bruce

1999-01-01

..., and how plasma arc technology is applied to waste treatment. It provides a description of the development of the plasma arc research facility at NRL and the experimental and theoretical modeling that was conducted at NRL from 1995 to 1998...

Equidensitometry: a method for characterising the structure of plasmas. Qualitative characterisation of the lanthanum d.c. arc by equidensitometry of monochromatic arc photographs

International Nuclear Information System (INIS)

Dittrich, K.; Niebergall, K.; Roessler, H.

1976-01-01

A new method has been developed for the experimental characterization of d.c. arc plasmas. The method consists of the combination of the spectral photography of d.c. arc plasmas with a slitless, stigmatic plane-grating spectrograph and the characterization of the photographs with the aid of photographic equidensitometry. The principles of the method are described. The method is used for the investigation of a lanthanum d.c. arc plasma. The qualitative results of the measurements of the axial distributions of the light emission and lanthanum and calcium particle concentrations in the arc are discussed. The limitations and shortcomings of the method are pointed out. (author)

Arcing at B4C-covered limiters exposed to a SOL-plasma

International Nuclear Information System (INIS)

Laux, M.; Schneider, W.; Wienhold, P.; Juettner, B.; Huber, A.; Balden, M.; Linke, J.; Kostial, H.; Mayer, M.; Rubel, M.; Herrmann, A.; Pospieszczyk, A.; Jachmich, S.; Schweer, B.; Hildebrandt, D.; Bolt, H.

2003-01-01

Plasma sprayed B 4 C-layers considered as wall coatings for the W7X stellarator have been studied during and after exposure to TEXTOR and after arcing experiments in vacuum. Arcing through the B 4 C layer occurred favoured by high power fluxes and not restricted to less stable phases. But this arcing implies an especially noisy scrape-off layer (SOL). Instead of moving retrograde in the external magnetic field, the arc spot on the B 4 C-layer sticks to the same location for its whole lifetime. Consequently, the arc erodes the entire B 4 C layer, finally burning down to the Cu substrate. In the neighbourhood of craters the surface contains Cu originating from those craters. This material, hauled to the surface by the arc, is subject to subsequent erosion, transport, and redeposition by the SOL-plasma. The behaviour of arcs on B 4 C is most probably caused by the peculiar temperature dependences of the electrical and heat conductivity of B 4 C

Application of Steenbeck's minimum principle for three-dimensional modelling of DC arc plasma torches

International Nuclear Information System (INIS)

Li Heping; Pfender, E; Chen, Xi

2003-01-01

In this paper, physical/mathematical models for the three-dimensional, quasi-steady modelling of the plasma flow and heat transfer inside a non-transferred DC arc plasma torch are described in detail. The Steenbeck's minimum principle (Finkelnburg W and Maecker H 1956 Electric arcs and thermal plasmas Encyclopedia of Physics vol XXII (Berlin: Springer)) is employed to determine the axial position of the anode arc-root at the anode surface. This principle postulates a minimum arc voltage for a given arc current, working gas flow rate, and torch configuration. The modelling results show that the temperature and flow fields inside the DC non-transferred arc plasma torch show significant three-dimensional features. The predicted anode arc-root attachment position and the arc shape by employing Steenbeck's minimum principle are reasonably consistent with experimental observations. The thermal efficiency and the torch power distribution are also calculated in this paper. The results show that the thermal efficiency of the torch always ranges from 30% to 45%, i.e. more than half of the total power input is taken away by the cathode and anode cooling water. The special heat transfer mechanisms at the plasma-anode interface, such as electron condensation, electron enthalpy and radiative heat transfer from the bulk plasma to the anode inner surface, are taken into account in this paper. The calculated results show that besides convective heat transfer, the contributions of electron condensation, electron enthalpy and radiation to the anode heat transfer are also important (∼30% for parameter range of interest in this paper). Additional effects, such as the non-local thermodynamic equilibrium plasma state near the electrodes, the transient phenomena, etc, need to be considered in future physical/mathematical models, including corresponding measurements

Emissions of dioxin and dibenzofuran from electric arc furnaces

Directory of Open Access Journals (Sweden)

Figueira, S. L.

2005-06-01

Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

The vacuum-arc plasma motion in a toroidal magnetic field

International Nuclear Information System (INIS)

Timoshenko, A.I.; Gnybida, M.V.; Taran, V.S.; Tereshin, V.I.; Chechelnitskij, O.G.

2005-01-01

The separation of the vacuum-arc plasma from macro-particles in the curvilinear plasma filters allows obtaining coatings with especially high characteristics. However, inside such filters the significant plasma losses also have been occurred. At the same time, increasing in the filter's efficiency is a difficult task without an effective mathematical model that really would describe the vacuum-arc plasma motion in a toroidal magnetic field. The description based on the flax-tube model was in fact only the first approximation in the decision of this problem. According to detailed flax-tube analysis of ions passage through the quarter torus plasma guide, the efficiency of the filter should grow up to 85% as the positive potential U, applied to the body of the plasma guide, is on the increase. However, the experiment showed that maximum of transparency reach up to ∼ 12%, at potential about of +18 Volts, and comes down under the further increase in potential. Such big digression from experiment does not justify the use of flux-tube model for designing of curvilinear plasma filters. We offer the new approach to the description of the vacuum-arc plasma motion in a toroidal magnetic field based on the solutions of steady-state (∂/∂t=0) Vlasov-Maxwell equations for the long plasma column aligned parallel to a constant axial magnetic field. The relations for the self-consistent electric polarization fields, which appear due to displacement of the electron component from ionic one on the curvilinear part of motion, were derived within a framework of the drift approximation. The dynamics of the central part of the plasma flow in the electric polarization fields was considered in detail. The displacement of the plasma flow at the output of the plasma guide was calculated for the carbon and titanium plasmas. The good agreement with the experimental data was obtained. (author)

Influence of Plasma Jet Temperature Profiles in Arc Discharge Methods of Carbon Nanotubes Synthesis.

Science.gov (United States)

Raniszewski, Grzegorz; Wiak, Slawomir; Pietrzak, Lukasz; Szymanski, Lukasz; Kolacinski, Zbigniew

2017-02-23

One of the most common methods of carbon nanotubes (CNTs) synthesis is application of an electric-arc plasma. However, the final product in the form of cathode deposit is composed of carbon nanotubes and a variety of carbon impurities. An assay of carbon nanotubes produced in arc discharge systems available on the market shows that commercial cathode deposits contain about 10% CNTs. Given that the quality of the final product depends on carbon-plasma jet parameters, it is possible to increase the yield of the synthesis by plasma jet control. Most of the carbon nanotubes are multiwall carbon nanotubes (MWCNTs). It was observed that the addition of catalysts significantly changes the plasma composition, effective ionization potential, the arc channel conductance, and in effect temperature of the arc and carbon elements flux. This paper focuses on the influence of metal components on plasma-jet forming containing carbon nanotubes cathode deposit. The plasma jet temperature control system is presented.

Influence of Plasma Jet Temperature Profiles in Arc Discharge Methods of Carbon Nanotubes Synthesis

Directory of Open Access Journals (Sweden)

Grzegorz Raniszewski

2017-02-01

Full Text Available One of the most common methods of carbon nanotubes (CNTs synthesis is application of an electric-arc plasma. However, the final product in the form of cathode deposit is composed of carbon nanotubes and a variety of carbon impurities. An assay of carbon nanotubes produced in arc discharge systems available on the market shows that commercial cathode deposits contain about 10% CNTs. Given that the quality of the final product depends on carbon–plasma jet parameters, it is possible to increase the yield of the synthesis by plasma jet control. Most of the carbon nanotubes are multiwall carbon nanotubes (MWCNTs. It was observed that the addition of catalysts significantly changes the plasma composition, effective ionization potential, the arc channel conductance, and in effect temperature of the arc and carbon elements flux. This paper focuses on the influence of metal components on plasma-jet forming containing carbon nanotubes cathode deposit. The plasma jet temperature control system is presented.

Research On Technology Of Making Rare Earth Alloy Having Rare Earth Content ≽30% From Ore (≽40% REO) Using Aluminum Thermal Technology In Arc Furnace

International Nuclear Information System (INIS)

Ngo Xuan Hung; Ngo Trong Hiep; Tran Duy Hai; Nguyen Huu Phuc

2014-01-01

Arc furnace was used to smelt materials consisting of rare earth ore having rare earth content of ≽40% REO, aluminum as the reducing agent and additives. Rare earth alloy was obtained with rare earth metal content of more than 30%. (author)

Steady state behavior of rotating plasmas in a vacuum-arc centrifuge

International Nuclear Information System (INIS)

Bittencourt, J.A.; Ludwig, G.O.

1987-01-01

The steady state behaviour of the fully ionized, multiple species, rotating, magnetized plasma in a vacuum-arc plasma centrifuge is described in detail. The analysis is based on a multiple species fluid model which includes electromagnetic, pressure gradient, centrifugal and collisional forces, for each species, in cylindrical geometry. It is shown that there is a family of theoretically possible dynamical equilibrium configurations, which can be achieved by different combinations of ion rotation velocity, radial ion density distribution and radial dependence of internal electric potential. The parametric dependences of the various plasma parameters under equilibrium conditions, including the ion separation factor, are presented for a nickel-copper plasma. The numerical results are analysed and discussed in light of experimentally measured plasma characteristics in a vacuum-arc plasma centrifuge. (author)

Steady state behavior of rotating plasmas in a vacuum-arc centrifuge

International Nuclear Information System (INIS)

Bittencourt, J.A.; Ludwig, G.O.

1986-06-01

The steady state behavior of the fully ionized, multiple species, rotating, magnetized plasma in a vacuum-arc plasma centrifuge is described in detail. The analysis is based on a multiple species fluid model which includes electromagnetic, pressure gradient, centrifugal and collisional forces, for each species, in cylindrical geometry. It is showm that there is a family of theoretically possible dynamical equilibrium configurations, which can be achieved by different combinations of ion rotation velocity, radial ion density distribution and radial dependence of internal electric potential. The parametric dependences of the various plasma parameters under equilibrium conditions, including the ion separation factor, are presented for a nickel-copper plasma. The numerical results are analysed and discussed on light of experimentally measured plasma characteristics in a vacuum-arc plasma centrifuge. (Author) [pt

Current transfer in dc non-transferred arc plasma torches

International Nuclear Information System (INIS)

Ghorui, S; Sahasrabudhe, S N; Das, A K

2010-01-01

Fundamentals of current transfer to the anodes in dc non-transferred arc plasma torches are investigated. Specially designed anodes made of three mutually isolated sections and external dc axial magnetic fields of various strengths are utilized to explore the conditions for different diffused and constricted attachments of the arc with the anode. A number of new facts are revealed in the exercise. Under constricted attachment, formation of arc root takes place. Spontaneous and magnetically induced movements of the arc root, their dependence on the arc current and the strength of the external magnetic field, most probable arc root velocity, variation of the root velocity with strength of the applied magnetic field, the effect of swirl on the rotational speed of the arc root are some of the important features investigated. Two new techniques are introduced: one for measurement of the arc root diameter and the other for determination of the negative electric field in the boundary layer over the anode. While the first one exploits the rigid column behaviour of the arcs, the second one utilizes the shooting back of the residual electrons over an arc spot. Sample calculations are provided.

Usage of Thermodynamic Activity for Optimization of Power Expenses in Respect of Casting Process in Arc Steel-Melting Furnace

Directory of Open Access Journals (Sweden)

A. N. Chichko

2006-01-01

Full Text Available The equilibrium between carbon and oxygen has been investigated during oxidizing refining in an arc steel-melting furnace. It is shown that there is a possibility to apply an equilibrium thermodynamic. It has been established that during oxidizing refining FeO concentration in slag practically does not depend on C concentration in metal. It is demonstrated that in a number of cases metal carbon oxidation is characterized by the presence of a transit period that may be attributed to incomplete slag-formation process.

Heat flux characteristics in an atmospheric double arc argon plasma jet

International Nuclear Information System (INIS)

Tu Xin; Yu Liang; Yan Jianhua; Cen Kefa; Cheron, Bruno

2008-01-01

In this study, the axial evolution of heat flux excited by a double arc argon plasma jet impinging on a flat plate is determined, while the nonstationary behavior of the heat flux is investigated by combined means of the fast Fourier transform, Wigner distribution, and short-time Fourier transform. Two frequency groups (<1 and 2-10 kHz) are identified in both the Fourier spectrum and the time-frequency distributions, which suggest that the nature of fluctuations in the heat flux is strongly associated with the dynamic behavior of the plasma arc and the engulfment of ambient air into different plasma jet regions

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

Directory of Open Access Journals (Sweden)

Kechagias John

2017-01-01

Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

Interelectrode plasma evolution in a hot refractory anode vacuum arc: Theory and comparison with experiment

International Nuclear Information System (INIS)

Beilis, I.I.; Goldsmith, S.; Boxman, R.L.

2002-01-01

In this paper a theoretical study of a hot refractory anode vacuum arc, which was previously investigated experimentally [Phys. Plasmas 7, 3068 (2000)], is presented. The arc was sustained between a thermally isolated refractory anode and a water-cooled copper cathode. The arc started as a multicathode-spot (MCS) vacuum arc and then switched to the hot refractory anode vacuum arc (HRAVA) mode. In the MCS mode, the cathodic plasma jet deposits a film of the cathode material on the anode. Simultaneously, the temperature of the thermally isolated anode begins to rise, reaching eventually a sufficiently high temperature to re-evaporate the deposited material, which is subsequently ionized in the interelectrode gap. The transition to the HRAVA mode is completed when the density of the interelectrode plasma consists mostly of ionized re-evaporated atoms--the anode plasma. The evolution of the HRAVA mode is characterized by the propagation of a luminous plasma plume from the anode to the cathode. The time dependent model of the various physical processes taking place during the transition to the HRAVA mode is represented by a system of equations describing atom re-evaporation, atom ionization through the interaction of the cathode jet and the interelectrode plasma with the anode vapor, plasma plume propagation, plasma radial expansion, plasma energy, and heavy particle density balance. The time dependence of the anode heat flux and the effective anode voltage were obtained by solving these equations. In addition, the time dependent plasma electron temperature, plasma density, anode potential drop, arc voltage, and anode temperature distribution were calculated and compared with previous measurements. It was shown that the observed decrease of the effective anode voltage with time during the mode transition is due to decrease of the heat flux incident on the anode surface from the cathode spot jets

Preparation of concrete mixtures with electric arc furnace slag and recycled ground glass

Science.gov (United States)

Pérez Rojas, Y.; López, E. Vera; López Rodríguez, M.; Díaz Pita, J.

2017-12-01

The present work includes the first advances in the development of investigations that seek to include Ground Grinding Glass (GRR) and the Electric Arc Furnace Slag (EAFS) in the production of mixtures of hydraulic concrete mixing them simultaneously, so that it satisfies the specifications techniques to be used in the construction of rigid pavements. Firstly, we cite the tests carried out on the different materials to obtain their physical, chemical and mechanical characterization and determine their compliance, as well as the measurement of certain characteristics that may be somewhat empirical to standardize their control. Technique such as X-Ray Diffraction (XRD), X-ray Fluorescence Spectrometry (XFR) and Scanning Electron Microscopy (SEM) have been used. Once the results of the characterization tests and their correspondence with the Colombian technical standards have been obtained, it has become possible to select the use of the Transparent Recycled Ground Glass (TRGG) as the most suitable for the replacement of the sand in the dosage of new mixtures modified concrete.

Interaction of a vacuum arc plasma beam with an obstacle positioned normal to the plasma flow

International Nuclear Information System (INIS)

Zarchin, O; Zhitomirsky, V N; Goldsmith, S; Boxman, R L

2003-01-01

The effect of an obstacle positioned normal to a plasma jet produced by a vacuum arc plasma source on the radial distribution of ion flux in the vicinity of the obstacle was studied. This study was motivated by interest in the mutual influence of tightly packed substrates on coatings in industrial vacuum arc deposition systems. The experimental system consisted of a vacuum arc plasma source, a straight plasma duct, and a multi-probe consisting of a removable disc obstacle and a set of ring probes for measuring the radial ion flux. A dc arc discharge was ignited in vacuum between a truncated cone-shaped Cu cathode and an annular anode. The plasma jet produced by cathode spots passed through the anode aperture into the straight plasma duct. An axial magnetic field guided the plasma jet in the duct. The multi-probe consisted of a removable disc obstacle and a set of five ring probes for measuring the radial plasma flux as a function of distance from the disc obstacle. The rings and the disc probes were coaxially arranged on the multi-probe assembly and positioned so that plasma from the source passed through the ring probes and then encountered the disc. The influence of the obstacle was determined by measuring the ring ion currents, both in the presence of the obstacle, and when the disc obstacle was removed. The difference between the measured ion currents with and without the obstacle was interpreted to be the contribution of reflected or sputtered particles from the obstacle to the radial ion flux. The ring probes were biased by -60 V with respect to the grounded anode, to collect the saturated ion current. The multi-probe was connected to a movable stem, and positioned at different distances from the plasma source. A plasma density of ∼6 x 10 17 m -3 was estimated in this study based on the ion current to the obstacle. The radial ion flux collected by the ring probes increased by 20-25% due to the presence of the obstacle. As the calculated mean free path for

Shunting arc plasma source for pure carbon ion beam

Energy Technology Data Exchange (ETDEWEB)

Koguchi, H.; Sakakita, H.; Kiyama, S.; Shimada, T.; Sato, Y.; Hirano, Y. [Energy Technology Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Umezono, Tsukuba, Ibaraki 305-8568 (Japan)

2012-02-15

A plasma source is developed using a coaxial shunting arc plasma gun to extract a pure carbon ion beam. The pure carbon ion beam is a new type of deposition system for diamond and other carbon materials. Our plasma device generates pure carbon plasma from solid-state carbon material without using a hydrocarbon gas such as methane gas, and the plasma does not contain any hydrogen. The ion saturation current of the discharge measured by a double probe is about 0.2 mA/mm{sup 2} at the peak of the pulse.

Shunting arc plasma source for pure carbon ion beam.

Science.gov (United States)

Koguchi, H; Sakakita, H; Kiyama, S; Shimada, T; Sato, Y; Hirano, Y

2012-02-01

A plasma source is developed using a coaxial shunting arc plasma gun to extract a pure carbon ion beam. The pure carbon ion beam is a new type of deposition system for diamond and other carbon materials. Our plasma device generates pure carbon plasma from solid-state carbon material without using a hydrocarbon gas such as methane gas, and the plasma does not contain any hydrogen. The ion saturation current of the discharge measured by a double probe is about 0.2 mA∕mm(2) at the peak of the pulse.

Carbon deposition using an expanding cascaded arc d.c. plasma

NARCIS (Netherlands)

Beulens, J.J.; Buuron, A.J.M.; Schram, D.C.

1991-01-01

In this work a strongly flowing cascaded arc burning on an argon-hydrogen mixture is used to dissociate and ionize hydrocarbons which are injected inside a nozzle which is mounted in the anode of the arc. The thermal plasma (T ˜ 10 000 K, p ˜ 0.5 bar) will then expand supersonically into a vessel

Spectroscopic determination of temperatures in plasmas generated by arc torches

Czech Academy of Sciences Publication Activity Database

Mašláni, Alan; Sember, Viktor; Hrabovský, Milan

2017-01-01

Roč. 133, July (2017), s. 14-20 ISSN 0584-8547 R&D Projects: GA ČR(CZ) GA15-19444S Institutional support: RVO:61389021 Keywords : Arc plasma torch * Optical emission spectroscopy * Temperature * Boltzmann plot Subject RIV: BL - Plasma and Gas Discharge Physics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 3.241, year: 2016

Numerical simulation of a DC double anode arc plasma torch

International Nuclear Information System (INIS)

Chen Lunjiang; Tang Deli; Zhu Hailong

2012-01-01

A 2D axisymmetric numerical simulation of DC double anode plasma torch was done by the computational fluid dynamics (CFD) software FLUENT to improve the efficiency of the waste treatment, which is on the basis of the magnetic fluid dynamics (MHD) theory and uses the method of magnetic vector potential, and the simulation method is based on SIMPLE algorithm. The temperature and speed distributions of the plasma, and so on were obtained. The results show that the temperature of plasma decreases with increasing the axial distance, and increases with increasing the amplitude of the arc current. The velocity first increases and then decreases with the axial distance increase, and increase with the arc current increase. The temperature and the speed at the export of the plasma torch both decrease when the radial distance increases. Those results are in agreement with the experimental results. (authors)

Exfoliation of the tungsten fibreform nanostructure by unipolar arcing in the LHD divertor plasma

Science.gov (United States)

Tokitani, M.; Kajita, S.; Masuzaki, S.; Hirahata, Y.; Ohno, N.; Tanabe, T.; LHD Experiment Group

2011-10-01

The tungsten nanostructure (W-fuzz) created in the linear divertor simulator (NAGDIS) was exposed to the Large Helical Device (LHD) divertor plasma for only 2 s (1 shot) to study exfoliation/erosion and microscopic modifications due to the high heat/particle loading under high magnetic field conditions. Very fine and randomly moved unipolar arc trails were clearly observed on about half of the W-fuzz area (6 × 10 mm2). The fuzzy surface was exfoliated by continuously moving arc spots even for the very short exposure time. This is the first observation of unipolar arcing and exfoliation of some areas of the W-fuzz structure itself in a large plasma confinement device with a high magnetic field. The typical width and depth of each arc trail were about 8 µm and 1 µm, respectively, and the arc spots moved randomly on the micrometre scale. The fractality of the arc trails was analysed using a box-counting method, and the fractal dimension (D) of the arc trails was estimated to be D ≈ 1.922. This value indicated that the arc spots moved in Brownian motion, and were scarcely influenced by the magnetic field. One should note that such a large scale exfoliation due to unipolar arcing may enhance the surface erosion of the tungsten armour and act as a serious impurity source for fusion plasmas.

Exfoliation of the tungsten fibreform nanostructure by unipolar arcing in the LHD divertor plasma

International Nuclear Information System (INIS)

Tokitani, M.; Masuzaki, S.; Kajita, S.; Hirahata, Y.; Ohno, N.; Tanabe, T.

2011-01-01

The tungsten nanostructure (W-fuzz) created in the linear divertor simulator (NAGDIS) was exposed to the Large Helical Device (LHD) divertor plasma for only 2 s (1 shot) to study exfoliation/erosion and microscopic modifications due to the high heat/particle loading under high magnetic field conditions. Very fine and randomly moved unipolar arc trails were clearly observed on about half of the W-fuzz area (6 x 10 mm 2 ). The fuzzy surface was exfoliated by continuously moving arc spots even for the very short exposure time. This is the first observation of unipolar arcing and exfoliation of some areas of the W-fuzz structure itself in a large plasma confinement device with a high magnetic field. The typical width and depth of each arc trail were about 8 μm and 1 μm, respectively, and the arc spots moved randomly on the micrometre scale. The fractality of the arc trails was analysed using a box-counting method, and the fractal dimension (D) of the arc trails was estimated to be D ∼ 1.922. This value indicated that the arc spots moved in Brownian motion, and were scarcely influenced by the magnetic field. One should note that such a large scale exfoliation due to unipolar arcing may enhance the surface erosion of the tungsten armour and act as a serious impurity source for fusion plasmas. (letter)

Calculation of DC Arc Plasma Torch Voltage- Current Characteristics Based on Steebeck Model

International Nuclear Information System (INIS)

Gnedenko, V.G.; Ivanov, A.A.; Pereslavtsev, A.V.; Tresviatsky, S.S.

2006-01-01

The work is devoted to the problem of the determination of plasma torches parameters and power sources parameters (working voltage and current of plasma torch) at the predesigning stage. The sequence of calculation of voltage-current characteristics of DC arc plasma torch is proposed. It is shown that the simple Steenbeck model of arc discharge in cylindrical channel makes it possible to carry out this calculation. The results of the calculation are confirmed by the experiments

Computer-integrated electric-arc melting process control system

OpenAIRE

Дёмин, Дмитрий Александрович

2014-01-01

Developing common principles of completing melting process automation systems with hardware and creating on their basis rational choices of computer- integrated electricarc melting control systems is an actual task since it allows a comprehensive approach to the issue of modernizing melting sites of workshops. This approach allows to form the computer-integrated electric-arc furnace control system as part of a queuing system “electric-arc furnace - foundry conveyor” and consider, when taking ...

Numerical and experimental study of heat transfers in an arc plasma. Application to TIG arc welding

International Nuclear Information System (INIS)

Borel, Damien

2013-01-01

The arc welding is used for many industrial applications, especially GTA welding. Given the excellent quality of the produced welds, GTA welding is used for the majority of the interventions (repairs, joined sealing) on the French nuclear park. This work is part of a project carried out by EDF R and D which aims to simulate the whole process and builds a tool able to predict the welds quality. In this study, we focus on the development of a predictive model of the exchanged heat flux at the arc - work piece interface, responsible of the work piece fusion. The modeling of the arc plasma using the electric module of the hydrodynamics software Code Saturne R developed by EDF R and D is required. Two types of experimental tests are jointly carried out to validate this numerical model: i) on density and temperature measurements of plasma by atomic emission spectroscopy and ii) on the evaluation of the heat transfers on the work piece surface. This work also aims at demonstrate that the usual method of using an equivalent thermal source to model the welding process, can be replaced by our plasma model, without the numerous trials inherent to the usual method. (author)

Optical emission spectra of a copper plasma produced by a metal vapour vacuum arc plasma source

International Nuclear Information System (INIS)

Yotsombat, B.; Poolcharuansin, P.; Vilaithong, T.; Davydov, S.; Brown, I.G.

2001-01-01

Optical emission spectroscopy in the range 200-800 nm was applied for investigation of the copper plasma produced by a metal vapour vacuum arc plasma source. The experiments were conducted for the cases when the plasma was guided by straight and Ω-shaped curved solenoids as well as without solenoids, and also for different vacuum conditions. It was found that, besides singly- and doubly-charged ions, a relatively high concentration of excited neutral copper atoms was present in the plasma. The relative fraction of excited atoms was much higher in the region close to the cathode surface than in the plasma column inside the solenoid. The concentration of excited neutral, singly- and doubly-ionized atoms increased proportionally when the arc current was increased to 400 A. Some weak lines were attributed to more highly ionized copper species and impurities in the cathode material. (author)

Structural ceramics containing electric arc furnace dust.

Science.gov (United States)

Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

2013-11-15

In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern. Copyright © 2013 Elsevier B

Test Plan: Phase 1 demonstration of 3-phase electric arc melting furnace technology for vitrifying high-sodium content low-level radioactive liquid wastes

Energy Technology Data Exchange (ETDEWEB)

Eaton, W.C. [ed.

1995-05-31

This document provides a test plan for the conduct of electric arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384216] is the US Bureau of Mines, Department of the Interior, Albany Research Center, Albany, Oregon. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes feed preparation activities and melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a 3-phase electric arc (carbon electrode) furnace.

Test Plan: Phase 1 demonstration of 3-phase electric arc melting furnace technology for vitrifying high-sodium content low-level radioactive liquid wastes

International Nuclear Information System (INIS)

Eaton, W.C.

1995-01-01

This document provides a test plan for the conduct of electric arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384216] is the US Bureau of Mines, Department of the Interior, Albany Research Center, Albany, Oregon. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes feed preparation activities and melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a 3-phase electric arc (carbon electrode) furnace

Deliberation of arc plasma characteristics according to experimental results in a typical gas circuit-breaker

International Nuclear Information System (INIS)

Borghei, M.

2005-01-01

One of the industrial plasma applications is in the gas circuit breakers (GCB) and switching processes. During GCB operation and opening of its two contacts, current flows through of the inter-electrode medium (generally SF 6 or its mixture) and electric arc forms from the plasma that has been created between the contacts. The electric arc is a self-sustained discharge having low voltage drop and able to support great amplitudes of current. The technical basis of circuit breaker is: initiating arc plasma, flowing a large current, cooling it effectively to avoid re-ignition, and finally the transition from a well-conducting medium into insulating gas space in a very short time interval. In other words, for a successful interruption we need to know about power brought to the arc and that of removed. In this paper an attempt has been made to study, characterize and understand some arc behaviors such as arc conductance and its changes according to recorded current and voltage traces experimentally. From physical point of view, there are different phenomena that affect on arc behavior. According to methodology used here, we tried to understand some of arc behavior from experimental results and finally we extract some arc parameters. (author)

Study on underwater plasma arc cutting technology

International Nuclear Information System (INIS)

Yada, Toshio; Nakamura, Uhachiro; Tomidokoro, Sakae; Fukuzawa, Mitsuo

1980-01-01

The zirconium alloy tube of the impile creep test facility had been subjected to inner pressure in the Japan Material Testing Reactor (JMTR) environment. In the near future, it will be necessary to dismantle the facility and to take out the tube for such examinations as irradiation effects on material properties. In order to establish the dismantling technology for the radioactive facility, a study on underwater plasma arc cutting has been carried out since 1977. Primarily, optimum underwater cutting sequence and conditions were studied in details for developing the remote control handling and the cutting system. Further, the amounts of particles suspended in water as well as those contained in bubbled gas were quantitatively analyzed for developing a safe removal system for contaminants which were produced by cutting the radioactive material. As a result of this study, it has been concluded that the underwater plasma arc cutting method is generally suitable and effective for dismantling such radioactive material as the impile creep test facility of the JMTR. (author)

Elaboration of metallic and composite fillings by plasma transferred arc. Process analysis and tribological study

International Nuclear Information System (INIS)

Rochette, Philippe

1987-01-01

The experimental part of this research thesis addresses the parametric study of two surface filling processes (by plasma transferred arc, and by plasma arc projection followed by a coating remelting by electron beam), the elaboration by plasma transferred arc and the metallurgical characterization of fillings of nickel base alloys and composite materials made of tungsten carbides dispersed in a nickel matrix, and the characterization of fretting wear of the so-elaborated fillings in aqueous environment. The results show that the plasma transferred arc filling technique allows coating quality and microstructure to be controlled by adjusting the mass energy of the transferred arc. Besides, this technique results in a very good control of nickel alloy coatings. The various studied composites show that it is better to use a matrix with very few alloying elements or pre-coated carbides in order to avoid any cracking phenomenon. The content of dispersed carbides must not be greater than 60 per cent in weight. The best wear behaviour is obtained with polyhedral tungsten carbides dispersed within a low alloyed nickel matrix [fr

Surface martensitization of Carbon steel using Arc Plasma Sintering

Science.gov (United States)

Wahyudi, Haris; Dimyati, Arbi; Sebayang, Darwin

2018-03-01

In this paper new technology of surface structure modification of steel by short plasma exposure in Arc Plasma Sintering (APS) device is presented. APS is an apparatus working based on plasma generated by DC pulsed current originally used for synthesizing materials via sintering and melting. Plasma exposure in APS was applied into the specimens for 1 and 3 seconds which generate temperature approximately about 1300-1500°C. The SUP9, pearlitic carbon steel samples were used. The hardness, hardening depth and microstructure of the specimens have been investigated by Vickers micro hardness test and Scanning Electron Microscopy (SEM) supported by Energy Dispersive X-Ray Spectroscopy (EDX). The results have showed that the mechanical property was significantly improved due to the formation of single martensitic structures as identified by SEM. The hardness of treated surface evaluated by Vickers hardness test showed significant improvement nearly three time from 190 VHN before to 524 VHN after treatment. Furthermore, EDX confirmed that the formation of martensite layer occurred without altering its composition. The APS also produced uniform hardened layer up to 250 μm. The experiment has demonstrated that arc plasma process was successfully improved the mechanical properties of steel in relatively very short time.

ELECTRIC PROBE INVESTIGATION OF ARC ANODE REGION IN PLASMA TORCH

Czech Academy of Sciences Publication Activity Database

Chumak, Oleksiy; Hrabovský, Milan; Kavka, Tetyana

2006-01-01

Roč. 10, č. 4 (2006), s. 515-524 ISSN 1093-3611. [High technology plasma processes. Saint-Petersburg, 27.5.2006-4.6.2006] R&D Projects: GA ČR GA202/05/0669 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma torch * arc * anode attachment * restrike * electric probes Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.343, year: 2006

DC arc plasma disposal of printed circuit board

International Nuclear Information System (INIS)

Huang Jianjun; Shenzhen Univ., Shenzhen; Shi Jiabiao; Meng Yuedong; Liu Zhengzhi

2004-01-01

A new solid waste disposal technology setup with DC arc plasma is presented. Being different from conventional combustion or burning such as incineration, it is based on a process called controlled high-temperature pyrolysis, the thermal destruction and recovery process. The results of vitrification of the circuit board are presented. The properties of vitrified product including hardness and leaching test results are presented. The final product (vitrified material) and air emission from the plasma treatment is environmentally acceptable. (authors)

Effects of the bleaching procedures on enamel micro-hardness: Plasma Arc and diode laser comparison.

Science.gov (United States)

Nematianaraki, Saeid; Fekrazad, Reza; Naghibi, Nasim; Kalhori, Katayoun Am; Junior, Aldo Brugnera

2015-10-02

One of the major side effects of vital bleaching is the reduction of enamel micro-hardness. The purpose of this study was to evaluate the influence of two different bleaching systems, Plasma Arc and GaAlAs laser, on the enamel micro-hardness. 15 freshly extracted human third molars were sectioned to prepare 30 enamel blocks (5×5 mm). These samples were then randomly divided into 2 groups of 15 each (n=15): a plasma arc bleaching group (: 350-700 nm) + 35% Hydrogen Peroxide whitening gel and a laser bleaching group (GaAlAs laser, λ: 810 nm, P: 10 W, CW, Special Tip) + 35% Hydrogen Peroxide whitening gel. Samples were subjected to the Vickers micro-hardness test (VHN) at a load of 50 g for 15s before and after treatment. Data were statistically analyzed by a Mann-Whitney test (p≤0.05). In the GaAlAs laser group, the enamel micro-hardness was 618.2 before and was reduced to 544.6 after bleaching procedures. In the plasma arc group, the enamel micro-hardness was 644.8 before and 498.9 after bleaching. Although both techniques significantly reduced VHN, plasma arc bleaching resulted in a 22.62% reduction in VHN for enamel micro-hardness, whereas an 11.89% reduction in VHN was observed for laser bleaching; this difference is statistically significant (plaser than with the plasma arc. Therefore GaAlAs laser bleaching has fewer harmful effects than plasma arc in respect to enamel micro-hardness reduction.

Contribution to the study of an electric rotating furnace with gaseous electrodes

International Nuclear Information System (INIS)

Dallaire, Serge

1976-01-01

As the most primary and also most efficient way to transfer to a body the energetic content of an electric arc is to put it directly in contact with the arc, this research thesis reports the study of the development of a device allowing this operation: the electric rotating furnace with gaseous electrodes. In the first part, the author presents the furnace and its operation characteristics: thermal enclosure, heat source, hardware and installation description, operation characteristics. The second part reports the study of heat transfer phenomena: main determinations of the transfer coefficient, inverse problem, study of the thermal diffusivity with phase change, proposed solutions, and experimental study. The third part reports the search for boundary conditions and the study of furnace efficiency [fr

Note: Triggering behavior of a vacuum arc plasma source

Energy Technology Data Exchange (ETDEWEB)

Lan, C. H., E-mail: lanchaohui@163.com; Long, J. D.; Zheng, L.; Dong, P.; Yang, Z.; Li, J.; Wang, T.; He, J. L. [Institute of Fluid Physics, China Academy of Engineering Physics, Mianyang 621900 (China)

2016-08-15

Axial symmetry of discharge is very important for application of vacuum arc plasma. It is discovered that the triggering method is a significant factor that would influence the symmetry of arc discharge at the final stable stage. Using high-speed multiframe photography, the transition processes from cathode-trigger discharge to cathode-anode discharge were observed. It is shown that the performances of the two triggering methods investigated are quite different. Arc discharge triggered by independent electric source can be stabilized at the center of anode grid, but it is difficult to achieve such good symmetry through resistance triggering. It is also found that the triggering process is highly correlated to the behavior of emitted electrons.

Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

OpenAIRE

Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

2013-01-01

Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

Science.gov (United States)

Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

2018-03-01

Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

Boundary layer plasmas as a source for high-latitude, early afternoon, auroral arcs

International Nuclear Information System (INIS)

Lundin, R.; Evans, D.S.

1985-02-01

Simultaneous measurements of hot boundary layer plasma from PROGNOZ-7 and particle precipitation from the TIROS/NOAA satellite in nearly magnetically conjugate regions have been used to study the dynamo process responsible for the formation of high latitude, early afternoon, auroral arcs. Characteristic for the PROGNOZ-7 observations in the dayside boundary layer at high latitudes is the frequent occurrence of regions with injected magnetosheath plasma embedded in a 'halo' of antisunward flowing magnetosphere plasma. The injected magnetosheath plasma have several features which indicate that it also acts as a local source of EMF in the boundary layer. The process resembles that of a local MHD dynamo driven by the excess drift velocity of the injected magnetosheath plasma relative to the background magnetospheric plasma. The dynamo region is capable of driving fielc-aligned currents that couple to the ionosphere, where the upward current is associated with the high latitude auroral arcs. We demonstrate that the large-scale morphology as well as the detailed data intercomparison between PROGNOZ-7 and TIROS-N both agree well with a local injection of magnetosheath plasma into the dayside boundary layer as the main dynamo process powering the high-latitude, early afternoon auroral arcs. (Author)

Plasma arc melting treatment of low level radioactive waste with centrifugal hearth

International Nuclear Information System (INIS)

Tsuji, Yukito

1997-01-01

Plasma Arc Melting technology may possible be able to treat various kinds of waste streams through volume reduction and stabilization into a disposal waste form. The ability of other melting technologies to convert inorganic material in a single step, however, varies according to the characteristics of the materials. Plasma technology also can treat organic waste by selecting the oxidation atmosphere. The Japan Atomic Power Company (JAPC) has decided to construct a low level radioactive waste treatment facility using the Plasma Arc Centrifugal Treatment (PACT) process with an 8 ft rotating hearth and 1.2 MW transferred torch developed by Retech (Ukiah, CA. USA) in the Tsuruga power station. In Japan, the plasma technology has been developed for incineration ash treatment, but the JAPC plant will be the first treatment system using plasma technology for solid waste with various characteristics and shapes. (author)

Arc root dynamics in high power plasma torches – Evidence of ...

Indian Academy of Sciences (India)

Two of the major causes of erratic and poor performance of a variety of thermal plasma processes are currently identified as the fluctuations arising out of the arc root movement on the electrodes inside the plasma torch and the fluid dynamic instabilities arising out of entrainment of the air into the plasma jet. This paper ...

Study of effective utilization of iron ore sinter through arc plasma

Science.gov (United States)

Swain, Biswajit; Samal, S. K.; Mohanty, M. K.; Behera, A.; Mishra, S. C.

2018-03-01

Generation of fines is common in mining, sizing, and beneficiation and also in high-temperature metallurgical processes as the disintegration of agglomerate/compact occurs. Extraction of metallic iron from ore fines is one of the challenging aspects of iron making industries as the liberation of fines blocks, the charge burden porosity and hence hinders the reduction rate. Along with size factor, mineral composition plays a vital role in the extraction process; particularly silica. As silica has the very high tendency towards iron oxide, at comparatively low temperature, the activity of silica should be suppressed to prevent silicate phases. Adjustment of such conditions is controlled by addition of lime, but sometimes excessive slag generation increases the cost of production. In the present work, carbothermic reduction of partially reduced iron bearing pellets has been melted through 20 KW DC arc plasma furnace, and a comparative study has been made for considering different slag chemistry approaches. Pellets as aforementioned are made available from Patnaik Steel and Alloys Ltd, Odisha, having high silica content ore fines (of about 8.6%) as obtained from the chemical analysis. X-Ray analysis and optical image analyzer result of sinter thus obtained reveal that fayalite phase has major fractional value. Smelting works were done for sinter with/without adjustment of slag chemistry, where argon and nitrogen were used as plasma forming gases. A range of recovery rates (between 87-94%) is achieved by charge composition, ionizing gases, and smelting duration. It is observed that use of nitrogen as plasma forming gas increases the recovery rate than that of using only argon plasma; due to high energy flux of nitrogen which increases the enthalpy due to its diatomicity. A maximum recovery rate of about 94% is achieved for process duration of 13minutes utilizing nitrogen plasma. Smelting of charge with the addition of hydrated lime targeting melilite as final slag

Single crystal growth of pure and Nd-doped Y2O3 by flotating zone method with Xe arc lamp imaging furnace

International Nuclear Information System (INIS)

Tsuiki, H.; Kitazawa, K.; Fueki, K.; Masumoto, T.; Shiroki, K.

1980-01-01

Single crystals of undoped and Nd-doped yttrium oxide were grown by the floating zone method with a Xe arc lamp imaging furnace. The crystals were grown in the and directions. Transparent and subgrain-free single crystals were obtained at a growth rate of 30-60 mm/h for the undoped yttrium oxide. Facets of the cubic [100] and [211] were observed though the high temperature phase of the crystal is hexagonal. Dislocation densities of undoped yttrium oxide are given. (orig./WE)

Modeling of inhomogeneous mixing of plasma species in argon-steam arc discharge

Science.gov (United States)

Jeništa, J.; Takana, H.; Uehara, S.; Nishiyama, H.; Bartlová, M.; Aubrecht, V.; Murphy, A. B.

2018-01-01

This paper presents numerical simulation of mixing of argon- and water-plasma species in an argon-steam arc discharge generated in a thermal plasma generator with the combined stabilization of arc by axial gas flow (argon) and water vortex. The diffusion of plasma species itself is described by the combined diffusion coefficients method in which the coefficients describe the diffusion of argon ‘gas,’ with respect to water vapor ‘gas.’ Diffusion processes due to the gradients of mass density, temperature, pressure, and an electric field have been considered in the model. Calculations for currents 150-400 A with 15-22.5 standard liters per minute (slm) of argon reveal inhomogeneous mixing of argon and oxygen-hydrogen species with the argon species prevailing near the arc axis. All the combined diffusion coefficients exhibit highly nonlinear distribution of their values within the discharge, depending on the temperature, pressure, and argon mass fraction of the plasma. The argon diffusion mass flux is driven mainly by the concentration and temperature space gradients. Diffusions due to pressure gradients and due to the electric field are of about 1 order lower. Comparison with our former calculations based on the homogeneous mixing assumption shows differences in temperature, enthalpy, radiation losses, arc efficiency, and velocity at 400 A. Comparison with available experiments exhibits very good qualitative and quantitative agreement for the radial temperature and velocity profiles 2 mm downstream of the exit nozzle.

Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

Directory of Open Access Journals (Sweden)

C. L. Beh

2012-01-01

Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

Numerical simulation of a novel non-transferred arc plasma torch operating with nitrogen

International Nuclear Information System (INIS)

Hiremath, Gavisiddayya; Kandasamy, Ramachandran; Ganesh, Ravi

2015-01-01

High power plasma torches with higher electro-thermal efficiency are required for industrial applications. To increase the plasma power and electrothermal efficiency, conventional torches are being modified to operate with molecular gases such as air and nitrogen. Since increasing arc current enhances the heat loss to the anode, torches are being developed to operate under high voltage and low current. The plasma flow dynamics and electromagnetic coupling with plasma flow inside the torch etc. are highly complex and knowledge on the same is required to develop high torches with higher efficiency. Unfortunately detailed experimentation on the same is very difficult. Numerical modeling and simulation is one of the best tools to understand the physics involved in such complex processes. A 2D numerical model is developed to simulate the characteristics of the plasma inside the torch. Though plasma is not in local thermodynamic equilibrium (LTE) close to the electrodes, LTE is assumed everywhere in the plasma to avoid complex and time consuming calculations. Other valid assumptions used in the model are plasma flow is optically thin, laminar and incompressible. Flow, energy and electromagnetic equations are solved with appropriate boundary conditions and volume sources using SIMPLE algorithm with finite volume method. Temperature dependent thermophysical properties of nitrogen are used for the simulations. Simulations are carried out for different experimental conditions. The effects of arc current, gas flow rate of plasma generating gas and sheath gas injected above the bottom anode on the arc voltage, electrothermal efficiency of the torch, plasma temperature and plasma velocity are simulated. Predicted results are compared with experimental results. (author)

Modeling of inhomogeneous mixing of plasma species in argon–steam arc discharge

Czech Academy of Sciences Publication Activity Database

Jeništa, Jiří; Takana, H.; Uehara, S.; Nishiyama, H.; Bartlová, M.; Aubrecht, V.; Murphy, A.B.

2018-01-01

Roč. 51, č. 4 (2018), č. článku 045202. ISSN 0022-3727 R&D Projects: GA ČR(CZ) GA15-19444S; GA ČR(CZ) GC17-10246J Institutional support: RVO:61389021 Keywords : arc * combined diffusion coefficients * (in)homogeneous mixing * mass (mole) fraction * hybrid-stabilized electric arc Subject RIV: BL - Plasma and Gas Discharge Physics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 2.588, year: 2016 http://iopscience.iop.org/article/10.1088/1361-6463/aa9f6f/meta

Synthesis of zinc oxide nanoparticles by dc arc dusty plasma

Energy Technology Data Exchange (ETDEWEB)

Senthilkumar, K., E-mail: akskumar.phy@gmail.com; Senthilkumar, O. [Shimane University, Research Project Promotion Institute (Japan); Morito, S.; Ohba, T.; Fujita, Y. [Shimane University, Interdisciplinary Graduate School of Science and Engineering (Japan)

2012-10-15

Optical emission signals of a dc arc plasma system that was used for generating ZnO nanoparticles (NPs) have been investigated in gas phase as a function of chamber pressure and arc current. In this technique, a commercially available zinc 4N rod is used as a zinc source, as well as anode in the dc circuit and ambient air as an oxygen source. A carbon rod acts as the cathode. The optical transitions of Zn(I) and O(I) in addition, excitation of high energy states of N{sub 2}, CN, and atomic nitrogen lines were observed in OES due to increase of electron temperature than gas temperature (T{sub e} > T{sub g}) by reducing the chamber pressure from 760 torr to lower pressures. The as-prepared NPs show good crystalline quality with hexagonal wurtzite structure and the particle size was ranging from few nm to 100 nm in the form of rod and spherical morphologies. The impurity nature and structural properties of as-prepared NPs by dc arc plasma experiments were correlated with OES and Raman spectroscopy.

Synthesis of zinc oxide nanoparticles by dc arc dusty plasma

International Nuclear Information System (INIS)

Senthilkumar, K.; Senthilkumar, O.; Morito, S.; Ohba, T.; Fujita, Y.

2012-01-01

Optical emission signals of a dc arc plasma system that was used for generating ZnO nanoparticles (NPs) have been investigated in gas phase as a function of chamber pressure and arc current. In this technique, a commercially available zinc 4N rod is used as a zinc source, as well as anode in the dc circuit and ambient air as an oxygen source. A carbon rod acts as the cathode. The optical transitions of Zn(I) and O(I) in addition, excitation of high energy states of N 2 , CN, and atomic nitrogen lines were observed in OES due to increase of electron temperature than gas temperature (T e > T g ) by reducing the chamber pressure from 760 torr to lower pressures. The as-prepared NPs show good crystalline quality with hexagonal wurtzite structure and the particle size was ranging from few nm to 100 nm in the form of rod and spherical morphologies. The impurity nature and structural properties of as-prepared NPs by dc arc plasma experiments were correlated with OES and Raman spectroscopy.

Research Progress in Plasma arc welding of Magnesium Alloys and Magnesium Matrix Composites

Science.gov (United States)

Hui, Li; Yang, Zou; Yongbo, Li; Lei, Jiao; Ruijun, Hou

2017-11-01

Magnesium alloys and magnesium matrix composites by means of its excellent performance have wide application prospect in electronics, automotive, biotechnology, aerospace field, and welding technology has become a key of restricting its application. This paper describes the welding characteristics of magnesium, the obvious advantages in the application and the domestic and foreign research advance technology of plasma arc welding of magnesium, and summarizes the existing problems and development trends of plasma arc welding technology of magnesium.

Determination of the characteristics of an electric arc plasma contaminated by vapors from insulators

International Nuclear Information System (INIS)

Abbaoui, M.; Cheminat, B.

1991-01-01

An experimental study at atmospheric pressure carried out on plasma penetrated by vapors from different industrial insulators allowed the showing of the influence of the nature of the insulator upon the characteristics of the electric arc plasma; i.e., an increase of the temperature, electron density, electric field, and extinction velocity of the arc. Measurements have been made spectrometrically and by means of probes

Structural ceramics containing electric arc furnace dust

Energy Technology Data Exchange (ETDEWEB)

Stathopoulos, V.N., E-mail: vasta@teihal.gr [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece); General Department of Applied Sciences, School of Technological Applications, Technological Educational Institute of Sterea Ellada, GR 34400 Psahna (Greece); Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J. [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece)

2013-11-15

Highlights: • Zn is stabilized due to formation of ZnAl{sub 2}O{sub 4} spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in

Structural ceramics containing electric arc furnace dust

International Nuclear Information System (INIS)

Stathopoulos, V.N.; Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J.

2013-01-01

Highlights: • Zn is stabilized due to formation of ZnAl 2 O 4 spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an

Nitrogen Fixation by Gliding Arc Plasma: Better Insight by Chemical Kinetics Modelling.

Science.gov (United States)

Wang, Weizong; Patil, Bhaskar; Heijkers, Stjin; Hessel, Volker; Bogaerts, Annemie

2017-05-22

The conversion of atmospheric nitrogen into valuable compounds, that is, so-called nitrogen fixation, is gaining increased interest, owing to the essential role in the nitrogen cycle of the biosphere. Plasma technology, and more specifically gliding arc plasma, has great potential in this area, but little is known about the underlying mechanisms. Therefore, we developed a detailed chemical kinetics model for a pulsed-power gliding-arc reactor operating at atmospheric pressure for nitrogen oxide synthesis. Experiments are performed to validate the model and reasonable agreement is reached between the calculated and measured NO and NO 2 yields and the corresponding energy efficiency for NO x formation for different N 2 /O 2 ratios, indicating that the model can provide a realistic picture of the plasma chemistry. Therefore, we can use the model to investigate the reaction pathways for the formation and loss of NO x . The results indicate that vibrational excitation of N 2 in the gliding arc contributes significantly to activating the N 2 molecules, and leads to an energy efficient way of NO x production, compared to the thermal process. Based on the underlying chemistry, the model allows us to propose solutions on how to further improve the NO x formation by gliding arc technology. Although the energy efficiency of the gliding-arc-based nitrogen fixation process at the present stage is not comparable to the world-scale Haber-Bosch process, we believe our study helps us to come up with more realistic scenarios of entering a cutting-edge innovation in new business cases for the decentralised production of fertilisers for agriculture, in which low-temperature plasma technology might play an important role. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Modelling of plasma generation and expansion in a vacuum arc: application to the vacuum arc remelting process

International Nuclear Information System (INIS)

Chapelle, P.; Bellot, J.P.; Duval, H.; Jardy, A.; Ablitzer, D.

2002-01-01

As part of a complete theoretical description of the behaviour of the electric arc in the vacuum arc remelting process, a model has been developed for the column of plasma generated by a single cluster of cathode spots. The model combines a kinetic approach, taking into account the formation of the plasma in the cathodic region, and a hydrodynamic approach, describing the expansion of the plasma in the vacuum between the electrodes. The kinetic model is based on a system of Boltzmann-Vlasov-Poisson equations and uses a particle-type simulation procedure, combining the PIC (particle in cell) and FPM (finite point set method) methods. In the two-dimensional hydrodynamic model, the plasma is assimilated to a mixture of two continuous fluids (the electrons and the ions), each described by a system of coupled transport equations. Finally, a simplified method has been defined for calculating the electric current density and the energy flux density transmitted by the plasma to the anode. The results of the numerical simulation presented are consistent with a certain number of experimental data available in the literature. In particular, the model predicts a percentage of the electric power of the cluster transmitted to the anode (25%) in good agreement with the value indicated in the literature. (author)

New perspectives on the dynamics of AC and DC plasma arcs exposed to cross-fields

International Nuclear Information System (INIS)

Abdo, Youssef; Rohani, Vandad; Cauneau, François; Fulcheri, Laurent

2017-01-01

Interactions between an arc and external fields are crucially important for the design and the optimization of modern plasma torches. Multiple studies have been conducted to help better understand the behavior of DC and AC current arcs exposed to external and ‘ self-induced ’ magnetic fields, but the theoretical foundations remain very poorly explored. An analytical investigation has therefore been carried out in order to study the general behavior of DC and AC arcs under the effect of random cross-fields. A simple differential equation describing the general behavior of a planar DC or AC arc has been obtained. Several dimensionless numbers that depend primarily on arc and field parameters and the main arc characteristics (temperature, electric field strength) have also been determined. Their magnitude indicates the general tendency pattern of the arc evolution. The analytical results for many case studies have been validated using an MHD numerical model. The main purpose of this investigation was deriving a practical analytical model for the electric arc, rendering possible its stabilization and control, and the enhancement of the plasma torch power. (paper)

New perspectives on the dynamics of AC and DC plasma arcs exposed to cross-fields

Science.gov (United States)

Abdo, Youssef; Rohani, Vandad; Cauneau, François; Fulcheri, Laurent

2017-02-01

Interactions between an arc and external fields are crucially important for the design and the optimization of modern plasma torches. Multiple studies have been conducted to help better understand the behavior of DC and AC current arcs exposed to external and ‘self-induced’ magnetic fields, but the theoretical foundations remain very poorly explored. An analytical investigation has therefore been carried out in order to study the general behavior of DC and AC arcs under the effect of random cross-fields. A simple differential equation describing the general behavior of a planar DC or AC arc has been obtained. Several dimensionless numbers that depend primarily on arc and field parameters and the main arc characteristics (temperature, electric field strength) have also been determined. Their magnitude indicates the general tendency pattern of the arc evolution. The analytical results for many case studies have been validated using an MHD numerical model. The main purpose of this investigation was deriving a practical analytical model for the electric arc, rendering possible its stabilization and control, and the enhancement of the plasma torch power.

Measurement of Temperature in the Steam Arcjet During Plasma Arc Cutting

Czech Academy of Sciences Publication Activity Database

Mašláni, Alan; Sember, Viktor; Stehrer, T.; Pauser, H.

2013-01-01

Roč. 33, č. 3 (2013), s. 593-604 ISSN 0272-4324 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 Keywords : Plasma arc cutting * Optical emission spectroscopy * Plasma temperature * Steam torch Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.599, year: 2013 http://link.springer.com/content/pdf/10.1007%2Fs11090-013-9443-y.pdf

A simple and versatile mini-arc plasma source for nanocrystal synthesis

International Nuclear Information System (INIS)

Chen Junhong; Lu Ganhua; Zhu Liying; Flagan, Richard C.

2007-01-01

Nanocrystals in the lower-nanometer-size range are attracting growing interest due to their unique properties. A simple and versatile atmospheric direct current mini-arc plasma source has been developed to produce nanoparticles as small as a few nanometers. The nanoparticles are formed by direct vaporization of solid precursors followed by a rapid quenching. Both semiconductor tin oxide and metallic silver nanoparticles have been produced at rates of 1-10 mg/h using the mini-arc source. Transmission electron microscopy and X-ray diffraction analyses indicate that most nanoparticles as produced are nonagglomerated and crystalline. Size distributions of nanoparticles measured with an online scanning electrical mobility spectrometer are broader than the self-preserving distribution, suggesting that the nanoparticle growth is coagulation-dominated, and that the particles experience a range of residence times. The electrical charges carried by as-produced aerosol nanoparticles facilitate the manipulation of nanoparticles. The new mini-arc plasma source hence shows promise to accelerate the exploration of nanostructured materials

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

Plasma arc cutting is a popular technique used for size reduction of radioactively contaminated metallic waste such as glove boxes, vessels, and ducts. It is a very aggressive process and is capable of cutting metal objects up to 3 in. thick. The crucial control criteria in plasma cutting is maintaining a open-quotes stand-offclose quotes distance between the plasma torch tip and the material being cut. Manual plasma cutting techniques in radioactive environments require the operator to wear a plastic suit covered by a metallic suit. This is very cumbersome, time-consuming, and also generates additional waste (plastic and metallic suits). Teleoperated remote cutting is preferable to manual cutting, but our experience has shown that remote control of the stand-off distance is particularly difficult because of the brightness of the plasma arc and inadequate viewing angles. Also, the heat generated by the torch causes the sheet metal to deform and warp during plasma cutting, creating a dynamically changing metal surface. The aforementioned factors make it extremely difficult, if not impossible, to perform plasma cuts of waste with a variety of shapes and sizes in a teleoperated fashion with an operator in the loop. Automating the process is clearly desirable

Evaluation of plasma arc welding capabilities and applications

International Nuclear Information System (INIS)

Mills, G.S.

1978-01-01

Unique capabilities of plasma arc welding in the keyhole mode are described, and the potential applicability of these capabilities to Rocky Flats production needs are evaluated. For the areas of potential benefits studied, the benefits of this welding technique either did not materialize or the complication of implementing the process in production was not warranted by the demonstrated benefits

Plasma arc melting of zirconium

International Nuclear Information System (INIS)

Tubesing, P.K.; Korzekwa, D.R.; Dunn, P.S.

1997-01-01

Zirconium, like some other refractory metals, has an undesirable sensitivity to interstitials such as oxygen. Traditionally, zirconium is processed by electron beam melting to maintain minimum interstitial contamination. Electron beam melted zirconium, however, does not respond positively to mechanical processing due to its large grain size. The authors undertook a study to determine if plasma arc melting (PAM) technology could be utilized to maintain low interstitial concentrations and improve the response of zirconium to subsequent mechanical processing. The PAM process enabled them to control and maintain low interstitial levels of oxygen and carbon, produce a more favorable grain structure, and with supplementary off-gassing, improve the response to mechanical forming

SPECTROGRAPHIC DETERMINATION OF BERYLLIUM IN OILFIELD WATERS USING A PLASMA ARC

Energy Technology Data Exchange (ETDEWEB)

Collins, A. G.; Pearson, C. A.

1963-10-15

Geochemical studies of the distribution of the trace, minor, and major constituents of oilfield waters aid in the exploration for petroleum and other minerals, determination of the origin and distribution of oilfield waters and petroleum, and location of casing leaks and of water pollution sources. The determination of the beryllium and related data should be useful in these studies. An emission spectrographic method utilizing a plasma arc assembly for determining beryllium in oilfield waters, with a sensitivity permitting detection of less than 1 ppb, was developed. Beryllium was extracted from synthetic and natural oilfield waters with chloroform and acetylacetone. The extracts were aspirated directly into the plasma arc, and the beryllium emission intensity was recorded on photographic plates. (auth)

Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

Directory of Open Access Journals (Sweden)

Koray Yurtisik

2013-09-01

Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

Rocket measurements within a polar cap arc: Plasma, particle, and electric circuit parameters

International Nuclear Information System (INIS)

Weber, E.J.; Ballenthin, J.O.; Basu, S.; Carlson, H.C.; Hardy, D.A.; Maynard, N.C.; Smiddy, M.; Kelley, M.C.; Fleischman, J.R.; Sheehan, R.E.; Pfaff, R.F.; Rodriguez, P.

1989-01-01

An instrumented rocket payload was launched into a polar cap F layer aurora to investigate the energetic particle, plasma, and electric circuit parameters of a Sun-aligned arc. On-board instruments measured energetic electron flux, ion composition and density fluctuations, electron density and temperature, electron density fluctuations, and ac and dc electric fields. Real-time all-sky imaging photometer measurements of the location and motion of the aurora, were used to determine the proper geophysical situation for launch. Comparison of the in situ measurements with remote optical measurements shows that the arc was produced by fluxes of low-energy (< 1 keV) electrons. Field-aligned potentials in the arc inferred from the electron spectra had a maximum value of approximately 300 V, and from the spectral shape a parent population of preaccelerated electrons characteristic of the boundary plasma sheet or magnetosheath was inferred. Electric field components along and across the arc show sunward flow within the arc and duskward drift of the arc consistent with the drift direction and speed determined from optical imaging. Thus this arc is drifting duskward under the influence of the convection electric field. Three possible explanations for this (field-aligned currents, chemistry, and transport) are considered. Finally, ionospheric irregularity and electric field fluctuations indicate two different generation mechanisms on the dawnside and duskside of the arc. On the duskside, parameters are suggestive of an interchange process, while on the dawnside, fluctuation parameters are consistent with a velocity shear instability

Plasma technology for waste treatment

International Nuclear Information System (INIS)

Cohn, D.R.

1995-01-01

Improved environmental cleanup technology is needed to meet demanding goals for remediation and treatment of future waste streams. Plasma technology has unique features which could provide advantages of reduced secondary waste, lower cost, and onsite treatment for a wide variety of applications. Plasma technology can provide highly controllable processing without the need for combustion heating. It can be used to provide high temperature processing (∼10,000 degrees C). Plasma technology can also be employed for low temperature processing (down to room temperature range) through selective plasma chemistry. A graphite electrode arc plasma furnace at MIT has been used to investigate high temperature processing of simulated solid waste for Department of Energy environmental cleanup applications. Stable, non-leachable glass has been produced. To ensure reliable operation and to meet environmental objectives, new process diagnostics have been developed to measure furnace temperature and to determine metals emissions in the gaseous effluent. Selective plasma destruction of dilute concentrations of hazardous compounds in gaseous waste streams has been investigated using electron beam generated plasmas. Selective destruction makes it possible to treat the gas steam at relatively low temperatures in the 30-300 degrees C range. On-line infrared measurements have been used in feedback operation to maximize efficiency and ensure desired performance. Plasma technology and associated process diagnostics will be used in future studies of a wide range of waste streams

Study of the feasibility of distributed cathodic arc as a plasma source for development of the technology for plasma separation of SNF and radioactive wastes

Energy Technology Data Exchange (ETDEWEB)

Amirov, R. Kh.; Vorona, N. A.; Gavrikov, A. V.; Liziakin, G. D.; Polistchook, V. P.; Samoylov, I. S.; Smirnov, V. P.; Usmanov, R. A., E-mail: ravus46@yandex.ru; Yartsev, I. M. [Russian Academy of Sciences, Joint Institute for High Temperatures (Russian Federation)

2015-12-15

One of the key problems in the development of plasma separation technology is designing a plasma source which uses condensed spent nuclear fuel (SNF) or nuclear wastes as a raw material. This paper covers the experimental study of the evaporation and ionization of model materials (gadolinium, niobium oxide, and titanium oxide). For these purposes, a vacuum arc with a heated cathode on the studied material was initiated and its parameters in different regimes were studied. During the experiment, the cathode temperature, arc current, arc voltage, and plasma radiation spectra were measured, and also probe measurements were carried out. It was found that the increase in the cathode heating power leads to the decrease in the arc voltage (to 3 V). This fact makes it possible to reduce the electron energy and achieve singly ionized plasma with a high degree of ionization to fulfill one of the requirements for plasma separation of SNF. This finding is supported by the analysis of the plasma radiation spectrum and the results of the probe diagnostics.

Temperature and Nitric Oxide Generation in a Pulsed Arc Discharge Plasma

International Nuclear Information System (INIS)

Namihira, T.; Sakai, S.; Matsuda, M.; Wang, D.; Kiyan, T.; Akiyama, H.; Okamoto, K.; Toda, K.

2007-01-01

Nitric oxide (NO) is increasingly being used in medical treatments of high blood pressure, acute respiratory distress syndrome and other illnesses related to the lungs. Currently a NO inhalation system consists of a gas cylinder of N 2 mixed with a high concentration of NO. This arrangement is potentially risky due to the possibility of an accidental leak of NO from the cylinder. The presence of NO in the air leads to the formation of nitric dioxide (NO 2 ), which is toxic to the lungs. Therefore, an on-site generator of NO would be highly desirable for medical doctors to use with patients with lung disease. To develop the NO inhalation system without a gas cylinder, which would include a high concentration of NO, NAMIHIRA et al have recently reported on the production of NO from room air using a pulsed arc discharge. In the present work, the temperature of the pulsed arc discharge plasma used to generate NO was measured to optimize the discharge condition. The results of the temperature measurements showed the temperature of the pulsed arc discharge plasma reached about 10,000 K immediately after discharge initiation and gradually decreased over tens of microseconds. In addition, it was found that NO was formed in a discharge plasma having temperatures higher than 9,000 K and a smaller input energy into the discharge plasma generates NO more efficiently than a larger one

Arc Shape Characteristics with Ultra-High-Frequency Pulsed Arc Welding

Directory of Open Access Journals (Sweden)

Mingxuan Yang

2017-01-01

Full Text Available Arc plasma possesses a constriction phenomenon with a pulsed current. The constriction is created by the Lorentz force, the radial electromagnetic force during arc welding, which determines the energy distribution of the arc plasma. Welding experiments were carried out with ultra-high-frequency pulsed arc welding (UHFP-AW. Ultra-high-speed camera observations were produced for arc surveillance. Hue-saturation-intensity (HSI image analysis was used to distinguish the regions of the arc plasma that represented the heat energy distribution. The measurement of arc regions indicated that, with an ultra-high-frequency pulsed arc, the constriction was not only within the decreased arc geometry, but also within the constricted arc core region. This can be checked by the ratio of the core region to the total area. The arc core region expanded significantly at 40 kHz at 60 A. A current level of 80 A caused a decrease in the total region of the arc. Meanwhile, the ratio of the core region to the total increased. It can be concluded that arc constriction depends on the increased area of the core region with the pulsed current (>20 kHz.

Intelligent Support System of Steel Technical Preparation in an Arc Furnace: Functional Scheme of Interactive Builder of the Multi Objective Optimization Problem

Science.gov (United States)

Logunova, O. S.; Sibileva, N. S.

2017-12-01

The purpose of the study is to increase the efficiency of the steelmaking process in large capacity arc furnace on the basis of implementation a new decision-making system about the composition of charge materials. The authors proposed an interactive builder for the formation of the optimization problem, taking into account the requirements of the customer, normative documents and stocks of charge materials in the warehouse. To implement the interactive builder, the sets of deterministic and stochastic model components are developed, as well as a list of preferences of criteria and constraints.

Emission Spectroscopy of OH Radical in Water-Argon Arc Plasma Jet

Czech Academy of Sciences Publication Activity Database

Mašláni, Alan; Sember, Viktor

2014-01-01

Roč. 2014, April (2014), "952138"-"952138" ISSN 2314-4920 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 Keywords : Emission spectroscopy * OH radical * arc plasma jet Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.538, year: 2014 http://www.hindawi.com/journals/jspec/2014/952138/abs/

Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

Energy Technology Data Exchange (ETDEWEB)

Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

2014-07-01

The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

International Nuclear Information System (INIS)

Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F.; Stelcer, Eduard; Evans, Tim

2014-01-01

The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

High-speed three-dimensional plasma temperature determination of axially symmetric free-burning arcs

International Nuclear Information System (INIS)

Bachmann, B; Ekkert, K; Bachmann, J-P; Marques, J-L; Schein, J; Kozakov, R; Gött, G; Schöpp, H; Uhrlandt, D

2013-01-01

In this paper we introduce an experimental technique that allows for high-speed, three-dimensional determination of electron density and temperature in axially symmetric free-burning arcs. Optical filters with narrow spectral bands of 487.5–488.5 nm and 689–699 nm are utilized to gain two-dimensional spectral information of a free-burning argon tungsten inert gas arc. A setup of mirrors allows one to image identical arc sections of the two spectral bands onto a single camera chip. Two-different Abel inversion algorithms have been developed to reconstruct the original radial distribution of emission coefficients detected with each spectral window and to confirm the results. With the assumption of local thermodynamic equilibrium we calculate emission coefficients as a function of temperature by application of the Saha equation, the ideal gas law, the quasineutral gas condition and the NIST compilation of spectral lines. Ratios of calculated emission coefficients are compared with measured ones yielding local plasma temperatures. In the case of axial symmetry the three-dimensional plasma temperature distributions have been determined at dc currents of 100, 125, 150 and 200 A yielding temperatures up to 20000 K in the hot cathode region. These measurements have been validated by four different techniques utilizing a high-resolution spectrometer at different positions in the plasma. Plasma temperatures show good agreement throughout the different methods. Additionally spatially resolved transient plasma temperatures have been measured of a dc pulsed process employing a high-speed frame rate of 33000 frames per second showing the modulation of the arc isothermals with time and providing information about the sensitivity of the experimental approach. (paper)

Influence of DC arc jets on flow fields analyzed by an integrated numerical model for a DC-RF hybrid plasma

International Nuclear Information System (INIS)

Seo, Jun Ho; Park, Jin Myung; Hong, Sang Hee

2008-01-01

The influence of DC arc jets on the flow fields in a hybrid plasma torch is numerically analyzed by an integrated direct current-radio frequency (DC-RF) plasma model based on magneto-hydrodynamic formulations. The calculated results reveal that the increase in DC arc gas flow rate raises the axial flow velocity along the central column of the DC-RF hybrid plasma together with the enhanced backflow streams in the peripheral wall region. The temperature profiles on the torch exit plane are little affected due to the reheating process of the central column by the combined RF plasma. Accordingly, the exit enthalpy emitted from the DC-RF hybrid torch can be concentrated to the central column of the plasma and controlled by adjusting the DC arc gas flow rate. The swirl in the sheath gas flow turns out to have the opposite effect on the DC arc gas flow rate. The swirling motion of the sheath gas can reduce the back flows near the induction tube wall as well as the axial velocities in the central column of the plasma. Accordingly, the swirl in the sheath gas flow can be used for the functional operation of the DC-RF hybrid plasma along with the DC arc gas flow rate to suppress the back flows at the wall region and to reduce the excessive interactions between the DC arc jet and the ambient RF plasmas. The effects of DC input current on the flow fields of hybrid plasma are similar to those of the DC arc gas flow rate, but the axial velocities for the higher current relatively quickly decay along the centerline. This is in contrast to the increase in the axial velocity remaining in proportion to the increase in the DC arc gas flow rate all the way up to the exit of the DC-RF hybrid plasma. Accordingly, the present integrated numerical analysis suggests that the hybrid plasma field profiles and the entrainment of ambient air from the torch exit are controllable by adjusting the DC arc gas flow rate, the DC input current and swirl in the sheath gas flow taking advantage of

Glow-to-arc transition events in H2-Ar direct current pulsed plasma: Automated measurement of current and voltage

International Nuclear Information System (INIS)

Mendes, Luciano A.; Rodrigues, Jhonatam C.; Mafra, Marcio

2012-01-01

The glow-to-arc transition phenomena (arcing) observed in plasma reactors used in materials processing was studied through the arcs characteristic current and voltage waveforms. In order to capture these arcs signals, a LABVIEW based automated instrumentation system (ARCVIEW) was developed, including the integration of an oscilloscope equipped with proper current and voltage probes. The system also allows capturing the process parameters at the arc occurrence moments, which were used to map the arcs events conditions. Experiments in H 2 -Ar DC pulsed plasma returned signals data from 215 arcs events, which were analyzed through software routines. According to the results, an anti-arcing system should react in the time order of few microseconds to prevent most of the damage caused by the undesired arcing phenomena.

Experimental study of metal nanoparticle synthesis by an arc evaporation/condensation process

International Nuclear Information System (INIS)

Förster, Henning; Wolfrum, Christian; Peukert, Wolfgang

2012-01-01

The generation of copper nanoparticles in an arc furnace by the evaporation/condensation method is systematically investigated. The evaporation/condensation process is advantageous because it allows direct synthesis using pure metals as starting materials avoiding reactions of expensive and potentially poisonous precursors. In the presented system, a transferred direct current arc provides the energy for evaporation of the metal target. In order to prevent an oxidation of the particles in the process, the synthesis is conducted in an atmosphere of inert gases (purity grade 5.0). The arc stability and its effect on particle synthesis are investigated. The experiments reveal excellent long-term arc stability for at least 8 h continuous operation delivering aerosols with high reproducibility (±10 % of average particle size). The influences of the arc current and length, the flow rates of the applied gases and the injection of hydrogen in the plasma zone on the particle size distributions and the agglomerate structure are studied. The produced copper nanoparticles are characterized by scanning mobility particle sizing and scanning electron microscopy. The average particle size could be well controlled in a size range 4–50 nm by selecting appropriate operating parameters.

Double plasma arc in a graphite tube - application of discharge atmospheres

International Nuclear Information System (INIS)

Arens, C.; Nickel, H.; Mazurkiewicz, M.; Vukanovic, D.

1981-01-01

With a view to safety and economic efficiency element-specific limits are required for permissible impurities in reactor graphite. This leads to the necessity of developing suitable methods of analysis. Emission spectroscopy has proved to be a method of analysis featuring a high detection capability and offering the possibility of determining several elements simultaneously. A prolongation of the particle residence time in the plasma (and, thus, an increase in radiation intensity) was the objective when developing a novel spectrochemical source of excitation. The method uses two d.c. arcs burning in a horizontally arranged graphite tube. The double plasma arc in a graphite tube has proved to be an excellent source of excitation for the analysis of powder and solutions. (orig./IHOE)

In-liquid arc plasma jet and its application to phenol degradation

KAUST Repository

Liu, Jing-Lin Lin

2018-02-07

We present a new method for achieving chemical reactions induced by plasmas with liquids—an in-liquid arc plasma jet system—designed to have a few advantages over the existing methods. High-speed imaging and optical emission spectroscopy were adopted to highlight the physical aspects of the in-liquid arc plasma jet system, and the feasibility of the system was investigated in a wastewater treatment case with phenol as the model contaminant. We found that the specific energy input is a reasonable parameter by which to characterize the overall process. The phenol removal reaction could be modeled as a pseudo-first-order reaction, and the reaction constant became smaller as the phenol concentration increased. However, complete decomposition of the phenol into water and carbon dioxide required very high energy because the final intermediate, oxalic acid, is relatively stable. Detailed chemical and physical analyses, including byproducts, ions, solution acidity, and conductivity, were conducted to evaluate this new method for use in the appropriate applications.

Numerical modeling of transferred arc melting bath heating; Modelisation numerique du chauffage de bains par arc transfere

Energy Technology Data Exchange (ETDEWEB)

Bouvier, A. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches; Trenty, L.; Guillot, J.B. [Ecole Centrale de Paris, Laboratoire EM2C. CNRS, 92 - Chatenay-Malabry (France); Delalondre, C. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches

1997-12-31

This paper presents the modeling of a transferred electric arc inside a bath of melted metal. After a recall of the context of the study, the problem of the modeling, which involves magnetohydrodynamic coupling inside the arc and the bath, is described. The equations that govern the phenomena inside the arc and the bath are recalled and the approach used for the modeling of the anode region of the arc is explained using a 1-D sub-model. The conditions of connection between arc and bath calculations are explained and calculation results obtained with a 200 kW laboratory furnace geometry are presented. (J.S.) 8 refs.

Thermodynamic analysis of the selective chlorination of electric arc furnace dust

International Nuclear Information System (INIS)

Pickles, C.A.

2009-01-01

The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

Thermodynamic analysis of the selective chlorination of electric arc furnace dust

Energy Technology Data Exchange (ETDEWEB)

Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

2009-07-30

The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

Science.gov (United States)

Pickles, C A

2009-07-30

The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

Diagnostics of Plasma Jet Generated in Water/Argon DC Arc Torch.

Czech Academy of Sciences Publication Activity Database

Hurba, Oleksiy; Hlína, Michal; Hrabovský, Milan

2016-01-01

Roč. 3, č. 1 (2016), s. 5-8 ISSN 2336-2626. [Symposium on Physics of Switching Arc 2015, FSO 2015 /21./. Nové Město na Moravě, 07.09.2015-11.09.2015] R&D Projects: GA ČR(CZ) GA15-19444S Institutional support: RVO:61389021 Keywords : thermal plasma jet * electric probes * schlieren photography * enthalpy probe Subject RIV: BL - Plasma and Gas Discharge Physics OBOR OECD: Fluids and plasma physics (including surface physics)

Characterization of the behaviour of the electric arc during VAR of a Ti alloy

Science.gov (United States)

Chapelle, P.; Noël, C.; Risacher, A.; Jourdan, J.; Jourdan, J.; Jardy, A.

2016-07-01

In this paper, we report experimental results based on the direct observation of the electric arc behaviour during vacuum arc remelting of a Ti alloy. These results were obtained in a specifically instrumented industrial furnace using high speed framing camera and optical emission spectroscopy, for a current density level of the order of 10 A/cm2 and a gap length of a few centimetres. It was observed that the arc exhibits a similar operating regime to that described in the literature for the case of Inconel 718 and Zr alloy electrodes. The arc structure corresponds essentially to that of a diffuse metal vapor arc with separate and rapidly moving cathode spots. Several critical parameters of the cathode spots, including their current, size and velocity, and of the interelectrode plasma were evaluated. Also, the interactions between the arc operation and the transfer of metal drops in the interelectrode gap were investigated. Three modes of transfer of the liquid metal drops in the interelectrode gap have been identified depending on the gap length: drop falling, drip short and drop erosion induced by the cathode spots.

Hypergravity synthesis of graphitic carbon nanomaterial in glide arc plasma

NARCIS (Netherlands)

Šperka, J.; Soucek, P.; van Loon, J.J.W.A.; Dowson, A.; Schwarz, C.; Krause, J.; Butenko, Y.; Kroesen, G.; Kudrle, V.

2014-01-01

A nanostructured carbon material was synthesized using a methane/helium glide arc plasma under standard and increased gravity. Material analysis performed on samples collected from an effluent gas filter showed that the deposited material was present in the form of carbon nanoparticles. They

Effect of Fluctuations of DC Current on Properties of Plasma Jet Generated in Plasma Spraying Torch with Gerdien Arc

Czech Academy of Sciences Publication Activity Database

Hrabovský, Milan; Kopecký, Vladimír; Chumak, Oleksiy; Kavka, Tetyana; Mašláni, Alan; Sember, Viktor; Ctibor, Pavel

2009-01-01

Roč. 13, č. 2 (2009), s. 229-240 ISSN 1093-3611 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma torch * dc arc * plasma jet * fluctuations * plasma spraying Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.333, year: 2009 http://www.begellhouse.com/journals/57d172397126f956,4e2a92412d8c6bb5.html

The influence of ethanol addition on the spatial emission distribution of traces in a vertical argon stabilized DC arc plasma

Directory of Open Access Journals (Sweden)

MARIJA TODOROVIC

2004-05-01

Full Text Available The plasma of a vertical argon stabilized DC arc at atmospheric pressure is applied as a spectrochemical source. The lateral distributions of relative spectral line intensities of some trace elements (Zn, Pt, Cd, Mg, Ca and Al introduced into the plasma in the form of aqueous and ethanol–aqueous solutions were experimentally determined. These distributions were correlated with the calculated equilibrium plasma composition of the arc plasma. On the basis of the obtained results, an explanation of the influence of ethanol addition on the radiation densities from an arc plasma is given.

Characterization of Ni ferrites powders prepared by plasma arc discharge process

Energy Technology Data Exchange (ETDEWEB)

Safari, A. [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of); Gheisari, Kh., E-mail: khgheisari@scu.ac.ir [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of); Farbod, M. [Physics Department, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of)

2017-01-01

The aim of this work was to synthesize a single-phase spinel structure from a mixture of zinc, iron and nickel powders by plasma arc discharge method. A mixture of zinc, iron and nickel powders with the appropriate molar ratio was prepared and formed into a cylindrical shape. The synthesis process was performed in air, oxygen and argon atmospheres with the applied arc current of 400 A and pressure of 1 atm. After establishing an arc between the electrodes, the produced powders were collected and their structure and magnetic properties were examined by XRD and VSM, respectively. ZnO as an impurity was appeared in the as-produced powders owing to the high reactivity of zinc atoms, preventing the formation of Ni–Zn ferrite. A pure spinel structure with the highest saturation magnetization (43.8 emu/g) was observed as zinc powders removed completely from the initial mixture. Morphological evaluations using field emission scanning electron microscopy showed that the mean size of fabricated nanoparticles was in the range 100–200 nm and was dependent on the production conditions. - Highlights: • Nanocrystalline Ni ferrite powders are prepared by plasma arc discharge process. • The mean particle size of the as-synthesized ceramic powders is about 100 nm. • The highest saturation magnetization is observed as zinc powders removed completely from the initial mixture.

A high-current pulsed cathodic vacuum arc plasma source

International Nuclear Information System (INIS)

Oates, T.W.H.; Pigott, J.; Mckenzie, D.R.; Bilek, M.M.M.

2003-01-01

Cathodic vacuum arcs (CVAs) are well established as a method for producing metal plasmas for thin film deposition and as a source of metal ions. Fundamental differences exist between direct current (dc) and pulsed CVAs. We present here results of our investigations into the design and construction of a high-current center-triggered pulsed CVA. Power supply design based on electrolytic capacitors is discussed and optimized based on obtaining the most effective utilization of the cathode material. Anode configuration is also discussed with respect to the optimization of the electron collection capability. Type I and II cathode spots are observed and discussed with respect to cathode surface contamination. An unfiltered deposition rate of 1.7 nm per pulse, at a distance of 100 mm from the source, has been demonstrated. Instantaneous plasma densities in excess of 1x10 19 m -3 are observed after magnetic filtering. Time averaged densities an order of magnitude greater than common dc arc densities have been demonstrated, limited by pulse repetition rate and filter efficiency

Steam Plasma Flows Generated in Gerdien Arc: Environment for Energy Gas Production from Organics and for Surface Coatings

Czech Academy of Sciences Publication Activity Database

Hrabovský, Milan

2011-01-01

Roč. 6, č. 5 (2011), s. 792-801 ISSN 1880-5558. [Seventh International Conference on Flow Dynamics. Sendai, 01.11.2010-03.11.2010] R&D Projects: GA ČR GAP205/11/2070 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermal Plasma * Dc Arc Plasma Torch * Gerdien Arc * Plasma Gasification Subject RIV: BL - Plasma and Gas Discharge Physics http://www.jstage.jst.go.jp/article/jfst/6/5/792/_pdf

Application of alkaline solid residue of electric arc furnace dust for neutralization/purification of electroplating wastewaters.

Science.gov (United States)

Elez, Loris; Orescanin, Visnja; Sofilic, Tahir; Mikulic, Nenad; Ruk, Damir

2008-10-01

The purpose of this work was development of an appropriate procedure for the neutralization/purification of electroplating wastewater (EWW) with alkaline solid residue (ASR) by-product of the alkaline extraction of zinc and lead from electric arc furnace dust (EAFD). Removal efficiency of ASR at optimum purification conditions (pH 8 and mixing time; 20 minutes) for the elements Pb, Cr (VI), Cr (III), Fe, Ni, Cu and Zn were 94.92%, 97.58%, 99.59%, 99.48%, 97.25% and 99.97%, respectively. The concentrations of all elements in the purified wastewater were significantly lower in relation to the upper permissible limit for wastewaters suitable for discharge into the environment. The remaining waste mud was regenerated in the strong alkaline medium and successfully applied once again for the neutralization/purification of EWW. Removal efficiencies of heavy metals accomplished with regenerated waste mud were comparable to these achieved by original ASR. Elemental concentrations in the leachates of the waste mud were in accordance with regulated values.

Equilibrium motion of quict auroral arcs

International Nuclear Information System (INIS)

Lyatskij, V.B.; Leont'ev, S.V.

1981-01-01

Ionospheric plasma convection across auroral arc is investigated. It is shown that the existence of plasma area of increased concentration adjoining arc results not only from the arc but also is a factor supporting its existence. Under stable conditions the arc and plasma zone connected to it will move at a velocity different from a velocity of plasma convection. Arc velocity will be higher or lower as compared with convection velocity depending on arc orientation relative to an external electric field. At that the plasma zone is located either in front of or behind aurora polaris [ru

Ultra-small platinum and gold nanoparticles by arc plasma deposition

International Nuclear Information System (INIS)

Kim, Sang Hoon; Jeong, Young Eun; Ha, Heonphil; Byun, Ji Young; Kim, Young Dok

2014-01-01

Highlights: • Ultra-small (<2 nm) and bigger platinum and gold nanoparticles were produced by arc plasma deposition (APD). • Size and coverage of deposited nanoparticles were easily controlled with APD parameters. • Crystalline structures of deposited nanoparticles emerged only when the particle size was bigger than ∼2 nm. - Abstract: Ultra-small (<2 nm) nanoparticles of platinum and gold were produced by arc plasma deposition (APD) in a systematic way and the deposition behavior was studied. Nanoparticles were deposited on two dimensional amorphous carbon and amorphous titania thin films and characterized by transmission electron microscopy (TEM). Deposition behavior of nanoparticles by APD was studied with discharge voltage (V), discharge condenser capacitance (C), and the number of plasma pulse shots (n) as controllable parameters. The average size of intrinsic nanoparticles generated by APD process was as small as 0.9 nm and deposited nanoparticles began to have crystal structures from the particle size of about 2 nm. V was the most sensitive parameter to control the size and coverage of generated nanoparticles compared to C and n. Size of APD deposited nanoparticles was also influenced by the nature of evaporating materials and substrates

Plasma transferred arc surface modification of atmospheric plasma sprayed ceramic coatings

Energy Technology Data Exchange (ETDEWEB)

Ulutan, Mustafa; Kilicay, Koray; Kaya, Esad; Bayar, Ismail [Dept. of Mechanical Engineering, Eskisehir Osmangazi University, Eskisehir (Turkmenistan)

2016-08-15

In this study, a 90MnCrV8 steel surface was coated with aluminum oxide and chromium oxide powders through the Atmospheric plasma spray (APS) and Plasma transferred arc (PTA) methods. The effects of PTA surface melting on the microstructure, hardness, and wear behavior were investigated. The microstructures of plasma-sprayed and modified layers were characterized by Optical microscopy (OM), Scanning electron microscopy (SEM) and Energy dispersive X-ray spectroscopy (EDS). The dry-sliding wear properties of the samples were determined through the ball-on-disk wear test method. Voids, cracks, and nonhomogeneous regions were observed in the microstructure of the APS ceramic-coated surface. These microstructure defects were eliminated by the PTA welding process. The microhardness of the samples was increased. Significant reductions in wear rate were observed after the PTA surface modification. The wear resistance of ceramic coatings increased 7 to 12 times compared to that of the substrate material.

Titanium nitride plasma-chemical synthesis with titanium tetrachloride raw material in the DC plasma-arc reactor

Science.gov (United States)

Kirpichev, D. E.; Sinaiskiy, M. A.; Samokhin, A. V.; Alexeev, N. V.

2017-04-01

The possibility of plasmochemical synthesis of titanium nitride is demonstrated in the paper. Results of the thermodynamic analysis of TiCl4 - H2 - N2 system are presented; key parameters of TiN synthesis process are calculated. The influence of parameters of plasma-chemical titanium nitride synthesis process in the reactor with an arc plasmatron on characteristics on the produced powders is experimentally investigated. Structure, chemical composition and morphology dependencies on plasma jet enthalpy, stoichiometric excess of hydrogen and nitrogen in a plasma jet are determined.

Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

Science.gov (United States)

Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

2015-12-01

The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

Mechanism of plasma-arc formation of fullerenes from coal and related materials

Energy Technology Data Exchange (ETDEWEB)

Pang, L S.K.; Wilson, M A; Quezada, R A [CSIRO Petroleum, North Ryde (Australia); and others

1996-12-31

When an arc is struck across graphite or coal electrodes in a helium atmosphere several products are formed including soot containing fullerenes. The mechanism by which fullerenes and nanotubes are formed is not understood. At arc temperatures exceeding 3000{degrees}C, highly ordered fullerenes might be expected to be less stable than graphite, and hence fullerene production is believed to proceed in cooler regions at the edge of the arc. There is irrefutable evidence that [C{sub 60}]-fullerene grows in a plasma from atomic carbon vapour or equivalent. When {sup 13}C-labelled carbon powder is packed into the anode, the fullerenes as produced contain a statistical distribution of {sup 13}C atoms. This implies that graphite has split into small units, predominantly C{sub 1} or C{sub 2} in the plasma and these units are involved in fullerene formation. When coal or other organic materials are used in the anode, weaker bonds are present, which may break preferentially. As a result, larger fragments, other than C{sub 1} and C{sub 2} units can exist in the plasma. This paper demonstrates the existence of such larger fragments when various coals are used and this implies that fullerenes can be formed from larger units than C{sub 1} and C{sub 2}. The distribution of polycyclic hydrocarbons formed depends very much on the structure of the coal used for the arcing experiments. The distribution of the natural abundance of {sup 13}C/{sup 12}C ratios in the fullerene products further supports this evidence.

Simultaneous synthesis of single-walled carbon nanotubes and graphene in a magnetically-enhanced arc plasma.

Science.gov (United States)

Li, Jian; Shashurin, Alexey; Kundrapu, Madhusudhan; Keidar, Michael

2012-02-02

Carbon nanostructures such as single-walled carbon nanotubes (SWCNT) and graphene attract a deluge of interest of scholars nowadays due to their very promising application for molecular sensors, field effect transistor and super thin and flexible electronic devices(1-4). Anodic arc discharge supported by the erosion of the anode material is one of the most practical and efficient methods, which can provide specific non-equilibrium processes and a high influx of carbon material to the developing structures at relatively higher temperature, and consequently the as-synthesized products have few structural defects and better crystallinity. To further improve the controllability and flexibility of the synthesis of carbon nanostructures in arc discharge, magnetic fields can be applied during the synthesis process according to the strong magnetic responses of arc plasmas. It was demonstrated that the magnetically-enhanced arc discharge can increase the average length of SWCNT (5), narrow the diameter distribution of metallic catalyst particles and carbon nanotubes (6), and change the ratio of metallic and semiconducting carbon nanotubes (7), as well as lead to graphene synthesis (8). Furthermore, it is worthwhile to remark that when we introduce a non-uniform magnetic field with the component normal to the current in arc, the Lorentz force along the J×B direction can generate the plasmas jet and make effective delivery of carbon ion particles and heat flux to samples. As a result, large-scale graphene flakes and high-purity single-walled carbon nanotubes were simultaneously generated by such new magnetically-enhanced anodic arc method. Arc imaging, scanning electron microscope (SEM), transmission electron microscope (TEM) and Raman spectroscopy were employed to analyze the characterization of carbon nanostructures. These findings indicate a wide spectrum of opportunities to manipulate with the properties of nanostructures produced in plasmas by means of controlling the

Optical Sensors for Post Combustion Control in Electric Arc Furnace Steelmaking (TRP 9851)

Energy Technology Data Exchange (ETDEWEB)

Sarah W. Allendorf; David K. Ottesen; Robert W. Green; Donald R. Hardesty; Robert Kolarik; Howard Goodfellow; Euan Evenson; Marshall Khan; Ovidiu Negru; Michel Bonin; Soren Jensen

2003-12-31

Working in collaboration with Stantec Global Technologies, Process Metrix Corporation, and The Timken Company, Sandia National Laboratories constructed and evaluated a novel, laser-based off-gas sensor at the electric arc furnace facility of Timken's Faircrest Steel Plant (Canton, Ohio). The sensor is based on a mid-infrared tunable diode laser (TDL), and measures the concentration and temperature of specific gas species present in the off-gas emanating from the EAF. The laser beam is transmitted through the gas stream at the fourth hole of the EAF, and provides a real-time, in situ measurement that can be used for process optimization. Two sets of field tests were performed in parallel with Stantec's extractive probe off-gas system, and the tests confirm the TDL sensor's operation and applicability for electric steel making. The sensor measures real-time, in situ line-of-sight carbon monoxide (CO) concentrations between 5% and 35% CO, and measures off-gas temperature in the range of 1400 to 1900 K. In order to achieve commercial-ready status, future work is required to extend the sensor for simultaneous CO and CO{sub 2} concentration measurements. In addition, long-term endurance tests including process optimization must be completed.

Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

Directory of Open Access Journals (Sweden)

M. Pasetto

2016-01-01

Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

A 100-kW three-phase ac plasma furnace for spheroidization of aluminum silicate particles

International Nuclear Information System (INIS)

Gold, D.; Bonet, C.; Chauvin, G.; Geinaert, G.; Mathieu, A.C.; Millet, J.

1981-01-01

A 100-kW three-phase ac plasma furnace with sheathed copper electrodes (sheathing gas: air) is presented. It is used for spheroidizing ''chamotte'' (refractory-fired clay) particles having a smooth, pore-free surface. A simple, one-dimensional numerical model for the heat transfer to the particles explains the maximum processing rate and the detrimental influence of an inhomogeneous particle size distribution

Analysis of surface roughness and surface heat affected zone of steel S355J0 after plasma arc cutting

International Nuclear Information System (INIS)

Hatala, Michal; Chep, Robert; Pandilov, Zoran

2010-01-01

This paper deals with thermal cutting technology of materials with plasma arc. In the first part of this paper the theoretical knowledge of the principles of plasma arc cutting and current use of this technology in industry are presented. The cut of products with this technology is perpendicular and accurate, but the use of this technology affects micro-structural changes and depth of the heat affected zone (HAZ). This article deals with the experimental evaluation of plasma arc cutting technological process. The influence of technological factors on the roughness parameter Ra of the steel surface EN S355J0 has been evaluated by using planned experiments. By using the factor experiment, the significance of the four process factors such as plasma burner feed speed, plasma gas pressure, nozzle diameter, distance between nozzle mouth and material has been analyzed. Regression models obtained by multiple linear regression indicate the quality level of observed factors function. The heat from plasma arc cutting affects the micro-structural changes of the material, too.

The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

Science.gov (United States)

Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

2016-06-01

One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

Numerical Modeling of the Work Piece Region in the Plasma Arc Cutting Process

Science.gov (United States)

Osterhouse, David

The plasma arc cutting process is widely used for the cutting of metals. The process, however, is not fully understood and further understanding will lead to further improvements. This work aims to elucidate the fundamental physical phenomena in the region where the plasma interacts with the work piece through the use of numerical modeling techniques. This model follows standard computational fluid dynamic methods that have been suitably modified to include plasma effects, assuming either local thermodynamic equilibrium or a slight non-equilibrium captured by the two-temperature assumption. This is implemented in the general purpose, open source CFD package, OpenFOAM. The model is applied to a plasma flow through a geometry that extends from inside the plasma torch to the bottom of the slot cut in the work piece. The shape of the kerf is taken from experimental measurements. The results of this model include the temperature, velocity, and electrical current distribution throughout the plasma. From this, the heat flux to and drag force on the work piece are calculated. The location of the arc attachment in the cut slot is also noted because it is a matter of interest in the published literature as well as significantly effecting the dynamics of the heat flux and drag force. The results of this model show that the LTE formulation is not sufficient to capture the physics present due to unphysical fluid dynamic instabilities and numerical problems with the arc attachment. The two-temperature formulation, however, captures a large part of the physics present. Of particular note, it is found that an additional inelastic collision factor is necessary to describe the increased energy transfer between electrons and diatomic molecules, which is widely neglected in published literature. It is also found that inclusion of the oxygen molecular ion is necessary to accurately describe the plasma flow, which has been neglected in all published two-temperature oxygen calculations

Driven Motion and Instability of an Atmospheric Pressure Arc

International Nuclear Information System (INIS)

Max Karasik

1999-01-01

Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes

Driven Motion and Instability of an Atmospheric Pressure Arc

Energy Technology Data Exchange (ETDEWEB)

Max Karasik

1999-12-01

Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes.

Plasma source ion implantation of metal ions: Synchronization of cathodic-arc plasma production and target bias pulses

International Nuclear Information System (INIS)

Wood, B.P.; Reass, W.A.; Henins, I.

1995-01-01

An erbium cathodic-arc has been installed on a Plasma Source Ion Implantation (PSII) experiment to allow the implantation of erbium metal and the growth of adherent erbia (erbium oxide) films on a variety of substrates. Operation of the PSII pulser and the cathodic-arc are synchronized to achieve pure implantation, rather than the hybrid implantation/deposition being investigated in other laboratories. The relative phase of the 20 μs PSII and cathodic-arc pulses can to adjusted to tailor the energy distribution of implanted ions and suppress the initial high-current drain on the pulse modulator. The authors present experimental data on this effect and make a comparison to results from particle-in-cell simulations

Estimation of plasma ion saturation current and reduced tip arcing using Langmuir probe harmonics.

Science.gov (United States)

Boedo, J A; Rudakov, D L

2017-03-01

We present a method to calculate the ion saturation current, I sat , for Langmuir probes at high frequency (>100 kHz) using the harmonics technique and we compare that to a direct measurement of I sat . It is noted that the I sat estimation can be made directly by the ratio of harmonic amplitudes, without explicitly calculating T e . We also demonstrate that since the probe tips using the harmonic method are oscillating near the floating potential, drawing little power, this method reduces tip heating and arcing and allows plasma density measurements at a plasma power flux that would cause continuously biased tips to arc. A multi-probe array is used, with two spatially separated tips employing the harmonics technique and measuring the amplitude of at least two harmonics per tip. A third tip, located between the other two, measures the ion saturation current directly. We compare the measured and calculated ion saturation currents for a variety of plasma conditions and demonstrate the validity of the technique and its use in reducing arcs.

Anode Sheath Switching in a Carbon Nanotube Arc Plasma

International Nuclear Information System (INIS)

Fetterman, Abe; Raitses, Yevgeny; Keidar, Michael

2008-01-01

The anode ablation rate is investigated as a function of anode diameter for a carbon nanotube arc plasma. It is found that anomalously high ablation occurs for small anode diameters. This result is explained by the formation of a positive anode sheath. The increased ablation rate due to this positive anode sheath could imply greater production rate for carbon nanotubes.

A One-Dimensional Particle-in-Cell Model of Plasma Build-Up in Vacuum Arcs

CERN Document Server

Timko, H; Kovermann, J; Taborelli, M; Nordlund, K; Descoeudres, A; Schneider, R; Calatroni, S; Matyash, K; Wuensch, W; Hansen, A; Grudiev, A

2011-01-01

Understanding the mechanism of plasma build-up in vacuum arcs is essential in many fields of physics. A one-dimensional particle-in-cell computer simulation model is presented, which models the plasma developing from a field emitter tip under electrical breakdown conditions, taking into account the relevant physical phenomena. As a starting point, only an external electric field and an initial enhancement factor of the tip are assumed. General requirements for plasma formation have been identified and formulated in terms of the initial local field and a critical neutral density. The dependence of plasma build-up on tip melting current, the evaporation rate of neutrals and external circuit time constant has been investigated for copper and simulations imply that arcing involves melting currents around 0.5-1 A/mu m(2),evaporation of neutrals to electron field emission ratios in the regime 0.01 - 0.05, plasma build-up timescales in the order of similar to 1 - 10 ns and two different regimes depending on initial ...

Structural evolution of Ti destroyable interlayer in large-size diamond film deposition by DC arc plasma jet

Science.gov (United States)

Guo, Jianchao; Li, Chengming; Liu, Jinlong; Wei, Junjun; Chen, Liangxian; Hua, Chenyi; Yan, Xiongbo

2016-05-01

The addition of titanium (Ti) interlayer was verified to reduce the residual stress of diamond films by self-fracturing and facilitate the harvest of a crack-free free-standing diamond film prepared by direct current (DC) arc plasma jet. In this study, the evolution of the Ti interlayer between large-area diamond film and substrate was studied and modeled in detail. The evolution of the interlayer was found to be relevant to the distribution of the DC arc plasma, which can be divided into three areas (arc center, arc main, and arc edge). The formation rate of titanium carbide (TiC) in the arc main was faster than in the other two areas and resulted in the preferred generation of crack in the diamond film in the arc main during cooling. Sandwich structures were formed along with the growth of TiC until the complete transformation of the Ti interlayer. The interlayer released stress via self-fracture. Avoiding uneven fragile regions that formed locally in the interlayer and achieving cooperatively released stress are crucial for the preparation of large crack-free diamond films.

Tokamak ARC damage

International Nuclear Information System (INIS)

Murray, J.G.; Gorker, G.E.

1985-01-01

Tokamak fusion reactors will have large plasma currents of approximately 10 MA with hundreds of megajoules stored in the magnetic fields. When a major plasma instability occurs, the disruption of the plasma current induces voltage in the adjacent conducting structures, giving rise to large transient currents. The induced voltages may be sufficiently high to cause arcing across sector gaps or from one protruding component to another. This report reviews a tokamak arcing scenario and provides guidelines for designing tokamaks to minimize the possibility of arc damage

Tokamak ARC damage

Energy Technology Data Exchange (ETDEWEB)

Murray, J.G.; Gorker, G.E.

1985-01-01

Tokamak fusion reactors will have large plasma currents of approximately 10 MA with hundreds of megajoules stored in the magnetic fields. When a major plasma instability occurs, the disruption of the plasma current induces voltage in the adjacent conducting structures, giving rise to large transient currents. The induced voltages may be sufficiently high to cause arcing across sector gaps or from one protruding component to another. This report reviews a tokamak arcing scenario and provides guidelines for designing tokamaks to minimize the possibility of arc damage.

Contribution to immersed arc plasma study: applications to organic aqueous effluent decontamination and gasification

International Nuclear Information System (INIS)

Boudesocque, N.

2007-07-01

This work is concerned with decontamination and gasification of aqueous organic liquid waste by immersed thermal plasma technology. In this concept, the organic compounds are decomposed into gas by high temperature plasma. A quench of about 107-108 K/s, is obtained by immersion into a given effluent. Two kinds of arc plasma are studied. The first one is an immersed electrical arc stricken between two graphite electrodes. The second one is a plasma jet generated by a non-transferred plasma torch. For dilute liquid waste (1 g/L) containing molecules incompatible with conventional biological processes, the hydroxyl radicals (OH 0 ) are continuously produced by the plasma jet directly into the solution allowing complete molecule mineralization into carbon dioxide and water. The hetero-atoms, if present, are converted into solvated ions. The decomposition of the molecules, such as chloro-phenols and aniline, are studied. Considering the identified intermediate products, a reaction mechanism is proposed. For each tested molecules, their concentration decreased at least of 90 percent. Based on the 'gasosiphon' phenomenon, the experimental reactor insures the simultaneous recirculation of both gas and liquid phases. The hydrodynamic was studied using in situ high frequency imaging technology. A CFD code was applied for numerical simulation of the observed recirculation phenomena. The results were compared with obtained experimental data. In the case of concentrated liquid waste (≥ 100 g/L), syngas was produced by thermal cracking of organic molecules. The best measured composition of the gas is about 45% v/v of H 2 and 45 % v/v of CO when an electrical arc is used. The usability of both studied plasma types were investigated in this field. The experimental study was carried on using fructose and glucose solution (several hundreds g/L) as surrogated effluent. With a specific injection method, gasification rate is about 30 % with one way. Optical Emission Spectroscopy and

Paired Straight Hearth Furnace - Transformational Ironmaking Process

Energy Technology Data Exchange (ETDEWEB)

Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

2014-11-19

The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

[Utilization of a transferred arc-plasma rotating furnace to melt and found oxide mixtures at around 2000 degrees C (presentation of the film VULCANO)].

Science.gov (United States)

Cognet, G; Laffont, G; Jegou, C; Pierre, J; Journeau, C; Sudreau, F; Roubaud, A

1999-03-01

Unless security measures are taken, a hypothetical accident resulting from the loss of the cooling circuit in a pressurized water nuclear reactor could cause the heart of the reactor to melt forming a bath, called the corium, mainly composed of uranium, zirconium and iron oxides as well as the structural steel. This type of situation would be similar to the Three Mile Island accident in 1979. In order to limit the consequences of such an accident, the Atomic Energy Commission has implemented a large study program [1] to improve our understanding of corium behavior and determine solutions to stabilize it and avoid its propagation outside the unit. The VULCANO installation was designed in order to perform the trials using real materials which are indispensable to study all the phenomena involved. A film on the VULCANO trials was presented at the Henri Moissan commemorative session organized by the French National Academy of Pharmacy. The rotating furnace used to melt and found the mixture simulating the corium is a direct descendant of the pioneer work by Henri Moissan. An electrical arc is directed at the center of the load to melt which is maintained against the walls by centrifugal force. After six high-temperature trials performed with compositions without uranium oxide, the first trial with real corium showed that the magma spread rather well, a result which is quite favorable for cooling.

Hydropyrolysis of n-Hexane and Toluene to Acetylene in Rotating-Arc Plasma

Directory of Open Access Journals (Sweden)

Jie Ma

2017-07-01

Full Text Available Thermal plasma pyrolysis is a powerful technology for converting waste or low-value materials to valuable gaseous hydrocarbons. This paper presents for the first time the hydropyrolysis of n-hexane and toluene in a rotating-arc plasma reactor. Effects of the mole ratio of H/C in the feed, power input and magnetic induction were investigated to evaluate the reaction performance. A lower H/C ratio could lead to a lower yield of C2H2 and lower specific energy consumption, and there existed an optimum range of power input for both n-hexane and toluene pyrolysis within the investigated range. The yield of C2H2 in n-hexane and toluene pyrolysis could reach 85% and 68%, respectively, with respective specific energy consumption (SEC of 13.8 kWh/kg·C2H2 and 19.9 kWh/kg·C2H2. Compared with the results reported in literature, the rotating-arc plasma process showed higher C2H2 yield and lower energy consumption, which is attributed to the better initial mixing of the reactant with the hot plasma gas and the more uniform temperature distribution.

Arc plasma assisted rotating electrode process for preparation of metal pebbles

International Nuclear Information System (INIS)

Mohanty, T.; Tripathi, B.M.; Mahata, T.; Sinha, P.K.

2014-01-01

Spherical beryllium pebbles of size ranging from 0.2-2 mm are required as neutron multiplying material in solid Test Blanket Module (TBM) of International Thermonuclear Experimental Reactor (ITER). Rotating electrode process (REP) has been identified as a suitable technique for preparation of beryllium pebbles. In REP, arc plasma generated between non-consumable electrode (cathode) and rotating metal electrode (anode) plays a major role for continuous consumption of metal electrode and preparation of spherical metal pebbles. This paper focuses on description of the process, selection of sub-systems for development of REP experimental set up and optimization of arc parameters, such as, cathode geometry, arc current, arc voltage, arc gap and carrier gas flow rate for preparation of required size spherical metal pebbles. Other parameters which affect the pebbles sizes are rotational speed, metal electrode diameter and physical properties of the metal. As beryllium is toxic in nature its surrogate metals such as stainless steel (SS) and Titanium (Ti) were selected to evaluate the performance of the REP equipment. Several experiments were carried out using SS and Ti electrode and process parameters have been optimized for preparation of pebbles of different sizes. (author)

Improvement of laser keyhole formation with the assistance of arc plasma in the hybrid welding process of magnesium alloy

Science.gov (United States)

Liu, Liming; Hao, Xinfeng

2009-11-01

In the previous work, low-power laser/arc hybrid welding technique is used to weld magnesium alloy and high-quality weld joints are obtained. In order to make clear the interactions between low-power laser pulse and arc plasma, the effect of arc plasma on laser pulse is studied in this article. The result shows that the penetration of low-power laser welding with the assistance of TIG arc is more than two times deeper than that of laser welding alone and laser welding transforms from thermal-conduction mode to keyhole mode. The plasma behaviors and spectra during the welding process are studied, and the transition mechanism of laser-welding mode is analyzed in detail. It is also found that with the assistance of arc plasma, the threshold value of average power density to form keyhole welding for YAG laser is only 3.3×10 4 W/cm 2, and the average peak power density is 2.6×10 5 W/cm 2 in the present experiment. Moreover, the distribution of energy density during laser pulse is modulated to improve the formation and stability of laser keyholes.

Optimisation of the FeMn and ZnO production from spent pyrolised primary batteries. Feasibility of a DC-submerged arc furnace process

Energy Technology Data Exchange (ETDEWEB)

Sanchez-Alvarado, R.; Friedrich, B. [RWTH Aachen (Germany). IME Process Metallurgy and Metal Recycling

2008-07-01

In the present work the feasibility to produce a Fe-Mn-alloy and a ZnO-concentrate from spent pyrolised primary batteries has been investigated based on fundamental research, already reported in 'World of Metallurgy' - ERZ-METALL 1/2007. Through a carbothermic reduction in a Direct Current Submerged Arc Furnace process (DC-SAF) at IME Aachen, several laboratory-scale as well as semi-pilot scale tests were conducted with three different slag-compositions using solid- and hollow-electrode technique. The process was theoretically modelled with the thermochemical package FactSage 5.3.1. The effect of the process parameters temperature, slag composition and carbon addition were analysed. The results show that it is possible to recycle spent primary batteries through the submerged arc route to obtain a Fe-Mn alloy with a ratio Mn/Fe>1 and a ZnO concentrate as a separated product, reaching recycling quotes for Mn between 44 and 62%, for Fe between 56 and 96% and for zinc of more than 90%. (orig.)

Azo-dye Orange II degradation in plasma torch with Gerdien Arc

Czech Academy of Sciences Publication Activity Database

Hlína, Michal; Domlátil, J.; Brožek, V.; Hrabovský, Milan

2010-01-01

Roč. 14, 1-2 (2010), s. 89-94 ISSN 1093-3611. [European High Temperature Plasma Processes (HTPP)/10th./. Patras (Patras University), 07.07.2008-11.07.2008] R&D Projects: GA ČR GA202/08/1084 Institutional research plan: CEZ:AV0Z20430508 Keywords : Orange II * degradation * plasma * Gerdien arc * radiation Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.189, year: 2010 http://www.begellhouse.com/journals/57d172397126f956,227c67f42b79464a,42cd14bc4e885ce6.html

Plasma arc melting of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.; Patterson, R.A.; Haun, R.

1994-01-01

Los Alamos has several applications for high temperature, oxidation and liquid-metal corrosion resistant materials. Further, materials property constraints are dictated by a requirement to maintain low density; e.g., less than the density of stainless steel. Liquid metal compatibility and density requirements have driven the research toward the Ti-Ta system with an upper bound of 60 wt% Ta-40 wt% Ti. Initial melting of these materials was performed in a small button arc melter with several hundred grams of material; however, ingot quantities were soon needed. But, refractory metal alloys whose constituents possess very dissimilar densities, melting temperatures and vapor pressures pose significant difficulty and require specialized melting practices. The Ti-Ta alloys fall into this category with the density of tantalum 16.5 g/cc and that of titanium 4.5 g/cc. Melting is further complicated by the high melting point of Ta(3020 C) and the relatively low boiling point of Ti(3287 C). Previous electron beam melting experience with these materials resulted, in extensive vaporization of the titanium and poor chemical homogeneity. Vacuum arc remelting(VAR) was considered as a melting candidate and discarded due to density and vapor pressure issues associated with electron beam. Plasma arc melting offered the ability to supply a cover gas to deal with vapor pressure issues as well as solidification control to help with macrosegregation in the melt and has successfully produced high quality ingots of the Ti-Ta alloys

Destruction of tributylphosphate by cold plasma. Use of a gliding arc reactor

International Nuclear Information System (INIS)

Moussa, David

1999-01-01

The nuclear industry uses the Purex process for reprocessing spent nuclear fuel by plutonium and uranium separation. This process uses complexing properties of tributylphosphate. This solvent is aged by the high radioactivity and acidity of the medium and loses its extracting properties. Thus it becomes an highly radioactive liquid organic waste and it must be degraded before its conditioning. We have elaborated a new method for mineralizing TBP by exposure to the plasma produced by a wet air gliding arc. Electric discharges in wet air give rise to very reactive species like excited molecules and radicals. Such species can accelerate oxidation and degradation of organic compounds. The gliding arc discharge is obtained by applying high voltage between two divergent metal electrodes disposed around a blowing nozzle. The arc formed between the electrodes is blown by the air flow with growing in length. Thus a quenched wet air plasma trail is formed and licks an upper layer of TBP while the lower layer is water. Our device can degrade almost 40 percent of the treated TBP. The main degradation product is phosphoric acid for which we have monitored the production kinetics and suggested a model of a surface oxidation process to explain it. Another part of the TBP is converted into a phosphate layer found on the electrodes and phosphorus oxide white smokes present in exhaust fumes. By means of chromatography and spectroscopic analysis we have found the dibutyl-phosphoric acid as the main partial degradation product. The gliding arc device presents several advantages towards other plasma processes which are a low cost and especially for the present task i.e. an easy building and use, operating at atmospheric pressure and moderate temperature, and the possibility to use high powers (several kW for one unit). (author) [fr

Characterization of electric arc furnace dust aiming reuse; Caracterizacao da poeira de aciaria eletrica visando o seu reaproveitamento

Energy Technology Data Exchange (ETDEWEB)

Grillo, F.F.; Oliveira, E.B.G.; Oliveira, J.R. de, E-mail: fgrillo@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Telles, V.B.; Tenorio, J.A.S. [Universidade de Sao Paulo (USP), SP (Brazil)

2010-07-01

This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 {mu}m). The XRD has presented compounds such as ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, ZnO e SiO{sub 2}. This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

Plasma arc cutting: Microstructural modifications of hafnium cathodes during first cycles

Energy Technology Data Exchange (ETDEWEB)

Rotundo, F., E-mail: fabio.rotundo@unibo.it [Dept. of Mechanical Engineering (DIEM), Alma Mater Studiorum, Universita di Bologna, Via Saragozza 8, 40123 Bologna (Italy); Martini, C.; Chiavari, C.; Ceschini, L. [Dept. of Metals Science, Electrochemistry and Chemical Techniques (SMETEC), Alma Mater Studiorum, Universita di Bologna, Viale Risorgimento 4, 40136 Bologna (Italy); Concetti, A.; Ghedini, E.; Colombo, V. [Dept. of Mechanical Engineering (DIEM), Alma Mater Studiorum, Universita di Bologna, Via Saragozza 8, 40123 Bologna (Italy); Dallavalle, S. [Cebora S.p.A., Via Andrea Costa 24, 40057 Cadriano di Granarolo (Italy)

2012-06-15

In the present work, the microstructural modifications of the Hf insert in plasma arc cutting (PAC) electrodes operating at 250 A were experimentally investigated during first cycles, in order to understand those phenomena occurring on and under the Hf emissive surface and involved in the electrode erosion process. Standard electrodes were subjected to an increasing number of cutting cycles (CCs) on mild steel plates in realistic operative conditions, with oxygen/air as plasma/shield gas. Microstructural analysis was performed for each electrode at different erosion stages by means of scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and Raman spectroscopy. Electrodes cross sections were also observed by means of optical microscopy (both in bright field and in reflected polarised light) after chemical etching. In the insert, three typical zones were found after cutting: monoclinic HfO{sub 2} layer; thermally-modified transition zone with O{sub 2}-Hf solid solution; unmodified Hf. The erosion cavity and the oxide layer thickness increase with the number of cutting cycles. Macrocracking was observed in the oxide layer, while microcracking and grain growth were detected in the remelted Hf. Moreover, detachment was found at the Hf/Cu interface. Based on thermodynamics and kinetics of the Hf high temperature oxidation, conclusions can be drawn on the erosion mechanism involved. - Highlights: Black-Right-Pointing-Pointer Hf microstructural modifications in cathodes after plasma arc cutting cycles investigated. Black-Right-Pointing-Pointer 3 zones identified after cutting: HfO{sub 2} layer; remelted zone with O{sub 2}-Hf solid solution; unmodified Hf. Black-Right-Pointing-Pointer Hf-based ejections both in arc-on and arc-off phases; erosion cavity deepens with cutting cycles. Black-Right-Pointing-Pointer Detachment at the Hf/Cu interfaces, worsening heat dissipation and oxidation/erosion phenomena. Black-Right-Pointing-Pointer The use

Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

International Nuclear Information System (INIS)

Penalva, I.; Damborenea, J.; Legarda, F.; Zuloaga, P.; Ordonez, M.; Serrano, I.

2006-01-01

The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing 137 Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

Energy Technology Data Exchange (ETDEWEB)

Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

2006-07-01

The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

Platelet-cooled plasma arc torch. Final report

International Nuclear Information System (INIS)

1995-10-01

In this 12-month program sponsored by the DOE Morgantown Energy Technology Center, Aerojet designed, fabricated, and tested six platelet cooled electrodes for a Retech 75T (90 MW) plasma arc torch capable of processing mixed radioactive waste. Two of the electrodes with gas injection through the electrode wall demonstrated between eight and forty times the life of conventional water cooled electrodes. If a similar life increase can be produced in a 1 Mw size electrode, then electrodes possessing thousands, rather than hundreds, of hours of life will be available to DOE for potential application to mixed radioactive waste processing

Study of the processes for of remelting zirconium alloys in an electric arc furnace

Energy Technology Data Exchange (ETDEWEB)

Pereira, Luiz A.T.; Rossi, Jesualdo L.; Costa, Guilherme R.; Martinez, Luis G.; Sato, Ivone M., E-mail: luiz.atp@uol.com.br, E-mail: jelrossi@ipen.br, E-mail: guilhermeramoscosta@gmail.com, E-mail: lgallego@ipen.br, E-mail: imsato@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2015-07-01

Zirconium alloy tubes are used as cladding for fuel elements of PWR nuclear reactors, which contains the UO{sub 2} pellets. In the manufacture of these fuel element parts, machining chips from the nuclear grade zirconium alloys are generated. Hence, these machining chips cannot be discarded, as ordinary metallic waste. Thus, the recycling of this material is a strategic aspect for the nuclear technology, both for economic and environmental issues. The main reason is that nuclear grade alloys have very high cost, are not commercially produced in Brazil and has to be imported for the manufacture of the nuclear fuels. This work discusses a method to melt and recycle Zircaloy chips, using an electric-arc furnace to obtain small laboratory ingots. The chemical composition of the ingots was determined using X-ray fluorescence spectroscopy and was compared to the specifications of nuclear grade Zircaloy and to the chemical composition of the received machining chips. The ingots were annealed in high vacuum, as well as were hot rolled in a mill. The microstructures were characterized by optical microscopy. The hardness was evaluated using the Rockwell B scale hardness. The results showed that the compositions of the recycled Zircaloy comply with the chemical specifications and a suitable microstructure has been obtained for nuclear use. (author)

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

International Nuclear Information System (INIS)

Pereira, Luiz Alberto Tavares

2014-01-01

PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

Free fall plasma-arc reactor for synthesis of carbon nanotubes in microgravity

International Nuclear Information System (INIS)

Alford, J. M.; Mason, G. R.; Feikema, D. A.

2006-01-01

High temperatures inside the plasma of a carbon arc generate strong buoyancy driven convection which has an effect on the growth and morphology of the single-walled carbon nanotubes (SWNTs). To study the effect of buoyancy on the arc process, a miniature carbon arc apparatus was designed and developed to synthesize SWNTs in a microgravity environment substantially free from buoyant convective flows. An arc reactor was operated in the 2.2 and 5.18 s drop towers at the NASA Glenn Research Center. The apparatus employed a 4 mm diameter anode and was powered by a portable battery pack capable of providing in excess of 300 A at 30 V to the arc for the duration of a 5 s drop. However, the principal result is that no dramatic difference in sample yield or composition was noted between normal gravity and 2.2 and 5 s long microgravity runs. Much longer duration microgravity time is required for SWNT's growth such as the zero-G aircraft, but more likely will need to be performed on the international space station or an orbiting spacecraft

Dismantling of JPDR reactor internals by underwater plasma arc cutting technique using robotic manipulator

International Nuclear Information System (INIS)

Yokota, M.

1988-01-01

The actual dismantling of JPDR started on December 4, 1986. As of now, equipment that surrounds the reactor has mostly been removed to provide working space in reactor containment prior to the dismantling of reactor internals. Some reactor internals have been successfully dismantled using the underwater arc cutting system with a robotic manipulator during the period of January to March 1988. The cutting system is composed of an underwater plasma arc cutting device and a robotic manipulator. The cut off reactor internals were core spray block, feedwater sparger and stabilizers for fuel upper grid tube. The plasma arc cutting device was developed to dismantle the reactor internals underwater. It mainly consists of a plasma torch, power and gas supply systems for the torch, and by-product treatment systems. It has the cutting ability of 130 mm thickness stainless steel underwater. The robotic manipulator has seven degrees of freedom of movement, enabling it to move in almost the same way as the arm of a human being. The arm of the robot is mounted on a supporting device which is suspended by three chains from the support structure set on a service floor. A plasma torch is griped by the robotic hand; its position to the structure to be cut is controlled from a remote control room, about 100 meters outside the reactor containment

Vacuum arc plasma generation and thin film deposition from a TiB{sub 2} cathode

Energy Technology Data Exchange (ETDEWEB)

Zhirkov, Igor, E-mail: igozh@ifm.liu.se; Petruhins, Andrejs; Naslund, Lars-Ake; Rosen, Johanna [Thin Film Physics Division, Department of Physics, Chemistry and Biology (IFM), Linköping University, SE-581 83 Linköping (Sweden); Kolozsvári, Szilard; Polcik, Peter [PLANSEE Composite Materials GmbH, Siebenbürgerstraße 23, 86983 Lechbruck am See (Germany)

2015-11-02

We have studied the utilization of TiB{sub 2} cathodes for thin film deposition in a DC vacuum arc system. We present a route for attaining a stable, reproducible, and fully ionized plasma flux of Ti and B by removal of the external magnetic field, which leads to dissipation of the vacuum arc discharge and an increased active surface area of the cathode. Applying a magnetic field resulted in instability and cracking, consistent with the previous reports. Plasma analysis shows average energies of 115 and 26 eV, average ion charge states of 2.1 and 1.1 for Ti and B, respectively, and a plasma ion composition of approximately 50% Ti and 50% B. This is consistent with measured resulting film composition from X-ray photoelectron spectroscopy, suggesting a negligible contribution of neutrals and macroparticles to the film growth. Also, despite the observations of macroparticle generation, the film surface is very smooth. These results are of importance for the utilization of cathodic arc as a method for synthesis of metal borides.

Experimental study of the effect of gas nature on plasma arc cutting of mild steel

International Nuclear Information System (INIS)

Kavka, T; Mašláni, A; Hrabovský, M; Křenek, P; Stehrer, T; Pauser, H

2013-01-01

This paper is devoted to the experimental investigation of arc cutting of mild steel using plasmas generated in gas and liquid media. Due to different chemical compositions, the examined media have different thermophysical properties, which affect the properties of the generated plasma and cutting performance. The experiments are performed on 15 mm mild steel plates using commercial equipment at 60 A to approach real operation conditions in application areas. The studied gases are chosen according to recommendations of the world's leading manufacturers of arc cutting equipment for mild steel. Specific differences between plasma gases are discussed from the point of view of properties of the gas and the generated plasma, amount of removed material, kerf shape and overall energy balance of the cutting process. The paper describes the role of exothermic reaction of iron oxidation for oxygen cutting and explains its neglect for liquid cutting. This paper explains the potential of facilitating the cutting process by modification of the plasma gas chemical composition and flow rate. (paper)

Synthesis method for ultrananocrystalline diamond in powder employing a coaxial arc plasma gun

Science.gov (United States)

Naragino, Hiroshi; Tominaga, Aki; Hanada, Kenji; Yoshitake, Tsuyoshi

2015-07-01

A new method that enables us to synthesize ultrananocrystalline diamond (UNCD) in powder is proposed. Highly energetic carbon species ejected from a graphite cathode of a coaxial arc plasma gun were provided on a quartz plate at a high density by repeated arc discharge in a compact vacuum chamber, and resultant films automatically peeled from the plate were aggregated and powdered. The grain size was easily controlled from 2.4 to 15.0 nm by changing the arc discharge energy. It was experimentally demonstrated that the proposed method is a new and promising method that enables us to synthesize UNCD in powder easily and controllably.

Synthesis method for ultrananocrystalline diamond in powder employing a coaxial arc plasma gun

International Nuclear Information System (INIS)

Naragino, Hiroshi; Tominaga, Aki; Yoshitake, Tsuyoshi; Hanada, Kenji

2015-01-01

A new method that enables us to synthesize ultrananocrystalline diamond (UNCD) in powder is proposed. Highly energetic carbon species ejected from a graphite cathode of a coaxial arc plasma gun were provided on a quartz plate at a high density by repeated arc discharge in a compact vacuum chamber, and resultant films automatically peeled from the plate were aggregated and powdered. The grain size was easily controlled from 2.4 to 15.0 nm by changing the arc discharge energy. It was experimentally demonstrated that the proposed method is a new and promising method that enables us to synthesize UNCD in powder easily and controllably. (author)

Vacuum-arc plasma centrifuge applied to stable isotope separation

International Nuclear Information System (INIS)

Del Bosco, E.

1989-09-01

This work describes the results of a vacuum-arc plasma centrifuge experiment. A plasma centrifuge is an apparatus where a plasma column is produced due to the interaction of an electric current with an externally applied magnetic field, sup(→)J x sup(→)B. Among the applications of a rotating plasma, this work deals particularly with its utilization in an isotope enrichment device. The main characteristics of the plasma produced in this experiment are presented, with special attention to the plasma column rotation and the isotope enrichment. The analysis of the results is performed using a fluid model for a completely ionized rigid body rotating plasma column in steady state equilibrium. The main results are: a) rotation frequency of the plasma column in the range 2 x 10 sup(4) to 3 x 10 sup(5) rad/s; b) enrichment of 10 to 30% for the magnesium isotopes, and of 290 to 490% for the carbon 13 isotope; c) rigid body rotation of the plasma column only for radii smaller than the characteristic radius of the plasma column. re; d) linear dependence of the rotation frequency upon the magnetic field strength only for r < re; e) existence of an optimum value of the magnetic field for maximum enrichment; and f) dependence of the rotation frequency upon the inverse of the atomic mass. (author)

Velocity and texture of a plasma jet created in a plasma torch with fixed minimal arc length

International Nuclear Information System (INIS)

Vilotijevic, M; Dacic, B; Bozic, D

2009-01-01

A new plasma jet (PJ-100) plasma spraying torch with a fixed minimal arc length was tested and the basic working parameters were measured and evaluated. The velocity of the plasma exiting both the cylindrical and the conical anode nozzles was assessed by measuring the thrust generated by the plasma jet and by photographing the translation of plasma clouds (parts with different brightnesses) in the last third of the length of the plasma plume. The basic characteristics of the argon/hydrogen plasma jets (enthalpy, mean temperature, mean plasma velocity and effective exhaust thrust velocity) were determined for different working regimes, for both the cylindrical and the conical nozzles. The thermal efficiency of the new plasma torch is between 70% and 74% for the plasma generation power up to 90 kW. The plasma plume generated in the cylindrical nozzle has a homogeneous radial temperature (and velocity) distribution with a full laminar flow.

The quiet evening auroral arc and the structure of the growth phase near-Earth plasma sheet

Science.gov (United States)

Coroniti, F. V.; Pritchett, P. L.

2014-03-01

The plasma pressure and current configuration of the near-Earth plasma sheet that creates and sustains the quiet evening auroral arc during the growth phase of magnetospheric substorms is investigated. We propose that the quiet evening arc (QEA) connects to the thin near-Earth current sheet, which forms during the development of the growth phase enhancement of convection. The current sheet's large polarization electric fields are shielded from the ionosphere by an Inverted-V parallel potential drop, thereby producing the electron precipitation responsible for the arc's luminosity. The QEA is located in the plasma sheet region of maximal radial pressure gradient and, in the east-west direction, follows the vanishing of the approximately dawn-dusk-directed gradient or fold in the plasma pressure. In the evening sector, the boundary between the Region1 and Region 2 current systems occurs where the pressure maximizes (approximately radial gradient of the pressure vanishes) and where the approximately radial gradient of the magnetic flux tube volume also vanishes in an inflection region. The proposed intricate balance of plasma sheet pressure and currents may well be very sensitive to disruption by the arrival of equatorward traveling auroral streamers and their associated earthward traveling dipolarization fronts.

Status on underwater plasma arc cutting in KHI, 3

International Nuclear Information System (INIS)

Abe, Tadashi; Aota, Toshiichi; Nishizaki, Tadashi; Nakayama, Shigeru; Yamashita, Seiji

1983-01-01

In Kawasaki Heavy Industries, Ltd., the development of a remote dismantling system by underwater plasma arc cutting process has been advanced, expecting its application to the dismantling and removal of nuclear reactor facilities. In the previous two reports, the fundamental experimental results such as the comparison of the cutting capability in air and in water were shown, but this time, the remote automatic cutting of wedge-shaped specimens was carried out, using a newly installed manipulator for underwater works, therefore its outline is reported. Also the cutting experiment by overhead position and vertical position was performed by using the same equipment, and comparison was made with the cutting capability by downhand and horizontal positions. It is important to grasp the cutting characteristics in the case of upward advancing and downward advancing cuttings by overhead and vertical positions when the cutting of pressure vessels and horizontal pipes into rings is supposed. The experimental apparatus, the cutting conditions, the testing method and the test results of the cutting capability test, the test of changing direction during cutting, and the remote cutting of pipes into rings are described. The underwater plasma arc cutting can cut all metals, the cutting speed is relatively high, and the apparatus is simple and compact. (Kako, I.)

Investigation and control of dc arc jet instabilities to obtain a self-sustained pulsed laminar arc jet

International Nuclear Information System (INIS)

Krowka, J; Rat, V; Coudert, J F

2013-01-01

The uncontrolled arc plasma instabilities in suspension plasma spraying or solution precursor plasma spraying cause non-homogeneous plasma treatments of material during their flight and also on coatings during their formation. This paper shows that the arc motion in dc plasma torches mainly originates in two main modes of oscillation (Helmholtz and restrike modes). The emphasis is put on the restrike mode in which the time component is extracted after building up and applying a numerical filter to raw arc voltage signals. The dependence of re-arcing events on experimental parameters is analysed in the frame of a phenomenological restrike model. It is shown that when the restrike frequency reaches the Helmholtz one, both modes are locked together and a pulsed arc jet is generated. (paper)

Comparative study of two- and three-dimensional modeling on arc discharge phenomena inside a thermal plasma torch with hollow electrodes

International Nuclear Information System (INIS)

Kim, Keun Su; Park, Jin Myung; Choi, Sooseok; Kim, Jongin; Hong, Sang Hee

2008-01-01

A comparative study between two- and three-dimensional (2D and 3D) modeling is carried out on arc discharge phenomena inside a thermal plasma torch with hollow electrodes, in order to evaluate the effects of arc root configuration characterized by either 2D annular or 3D highly localized attachment on the electrode surface. For this purpose, a more precise 3D transient model has been developed by taking account of 3D arc current distribution and arc root rotation. The 3D simulation results apparently reveal that the 3D arc root attachment brings about the inherent 3D and turbulence nature of plasma fields inside the torch. It is also found that the constricted arc column near the vortex chamber plays an important role in heating and acceleration of injected arc gases by concentrating arc currents on the axis of the hollow electrodes. The inherent 3D nature of arc discharge is well preserved inside the cathode region, while these 3D features slowly diminish behind the vortex chamber where the turbulent flow begins to be developed in the anode region. Based on the present simulation results, it is noted that the mixing effects of the strong turbulent flow on the heat and mass transfer are mainly responsible for the gradual relaxation of the 3D structures of plasma fields into the 2D axisymmetric ones that eventually appear in the anode region near the torch exit. From a detailed comparison of the 3D results with the 2D ones, the arc root configuration seems to have a significant effect on the heat transfer to the electrode surfaces interacting with the turbulent plasma flow. That is, in the 2D simulation based on an axisymmetric stationary model, the turbulence phenomena are fairly underestimated and the amount of heat transferred to the cold anode wall is calculated to be smaller than that obtained in the 3D simulation. For the validation of the numerical simulations, calculated plasma temperatures and axial velocities are compared with experimentally measured ones

Arcing and surface damage in DITE

International Nuclear Information System (INIS)

Goodall, D.H.J.; McCracken, G.M.

1977-11-01

An investigation into the arcing damage on surfaces exposed to plasmas in the DITE tokamak is described. It has been found that arcing occurs on the fixed limiters, on probes inserted into the plasma and on parts of the torus structure. For surfaces parallel to the toroidal field most of the arcs run across the surface orthogonal to the field direction. Observations in the scanning electron microscope show that the arc tracks are formed by a series of melted craters characteristic of cathode arc spots. The amount of metal removed from the surface is consistent with the concentration of metal observed in the plasma. In plasmas with hydrogen gas puffing during the discharge or with injection of low Z impurities, the arc tracks are observed to be much shallower than in normal low density discharges. Several types of surface damage other than arc tracks have also been observed on probes. These phenomena occur less frequently than arcing and appear to be associated with abnormal discharge conditions. (author)

Plasma arc cutting: speed and cut quality

International Nuclear Information System (INIS)

Nemchinsky, V A; Severance, W S

2009-01-01

When cutting metal with plasma arc cutting, the walls of the cut are narrower at the bottom than at the top. This lack of squareness increases as the cutting speed increases. A model of this phenomenon, affecting cut quality, is suggested. A thin liquid layer, which separates the plasma from the solid metal to be melted, plays a key role in the suggested model. This layer decreases heat transfer from the plasma to the solid metal; the decrease is more pronounced the higher the speed and the thicker the liquid metal layer. Since the layer is thicker at the bottom of the cut, the heat transfer effectiveness is lower at the bottom. The decrease in heat transfer effectiveness is compensated by the narrowness of the cut. The suggested model allows one to calculate the profile of the cut. The result of the calculations of the cutting speeds for plates of various thicknesses, at which the squareness of the cut is acceptable, agrees well with the speeds recommended by manufacturers. The second effect considered in the paper is the deflection of the plasma jet from the vertical at a high cutting speed. A qualitative explanation of this phenomenon is given. We believe the considerations of this paper are pertinent to other types of cutting with moving heat sources.

Arc melting and homogenization of ZrC and ZrC + B alloys

Science.gov (United States)

Darolia, R.; Archbold, T. F.

1973-01-01

A description is given of the methods used to arc-melt and to homogenize near-stoichiometric ZrC and ZrC-boron alloys, giving attention to the oxygen contamination problem. The starting material for the carbide preparation was ZrC powder with an average particle size of 4.6 micron. Pellets weighing approximately 3 g each were prepared at room temperature from the powder by the use of an isostatic press operated at 50,000 psi. These pellets were individually melted in an arc furnace containing a static atmosphere of purified argon. A graphite resistance furnace was used for the homogenization process.

Environmental assessment for Retech, Inc.'s Plasma Centrifugal Furnace Evaluation

International Nuclear Information System (INIS)

1991-05-01

The US DOE and the US EPA are conducting a hazardous waste demonstration program in cooperation with the EPA Superfund Innovative Technology Evaluation (SITE) program. The program is testing Retech, Inc.'s Plasma Centrifugal Furnace (PCF) technology. Since shakedown/preliminary testing is nearly complete, DOE proposed to begin Phase I studies to examine the applicability of this technology to treatment/destruction of typical Idaho National Engineering Laboratory wastes and industrial water treatment sludges. Pending the results of the Phase I study, the EPA will decide their level of involvement. The timeframe for the EPA and Phase II of DOE testing will be decided at the conclusion of the Phase I study. This document focuses primarily on the environmental impact of the two DOE phases; however, impact analysis will also be performed for the EPA feedstock. 25 refs., 1 fig

Optical radiative properties of ablating polymers exposed to high-power arc plasmas

Science.gov (United States)

Becerra, Marley; Pettersson, Jonas

2018-03-01

The radiative properties of polymers exposed to high-intensity radiation are of importance for the numerical simulation of arc-induced ablation. The paper investigates the optical properties of polymethylmethacrylate PMMA and polyamide PA6 films exposed to high-power arc plasmas, which can cause ablation of the material. A four-flux radiative approximation is first used to estimate absorption and scattering coefficients of the tested materials in the ultraviolet (UV) and in the visible (VIS) ranges from spectrophotometric measurements. The temperature-induced variation of the collimated transmissivity of the polymers is also measured from room temperature to the glass temperature of PMMA and the melting temperature of PA6. Furthermore, band-averaged absorption and scattering coefficients of non-ablating and ablating polymers are estimated from the UV to the short-wavelength infrared (SWIR), covering the range of interest for the simulation of arc-induced ablation. These estimates are obtained from collimated transmissivities measured with an additional in situ photometric system that uses a high-power, transient arc plasma to both illuminate the samples and to induce ablation. It is shown that the increase in the bulk temperature of PA6 leads to a strong reversible increase in collimated transmissivity, significantly reducing the absorption and scattering coefficients of the material. A weaker but opposite effect of temperature on the optical properties is found in PMMA. As a consequence, it is suggested that the absorption coefficient of polymers used for arc-induced ablation estimates should not be taken directly from direct collimated transmissivity measurements at room temperature. The band-averaged radiation measurements also show that the layer of products released by ablation of PMMA produces scattering radiation losses mainly in the VIS-SWIR ranges, which are only a small fraction of the total incident arc radiation. In a similar manner, the ablation layer

Utilization of Electric Arc Furnace Dust as raw material for the production of ceramic and concrete building products.

Science.gov (United States)

Sikalidis, Constantine; Mitrakas, Manassis

2006-01-01

The up to 20 wt% addition of the Electric Arc Furnace Dust (EAFD) hazardous waste on the properties of extruded clay-based ceramic building products fired at various temperatures (850 to 1050 degrees C), as well as of dolomite-concrete products was investigated. Chemical, mineralogical and particle size distribution analyses were performed in order to characterize the used EAFD. The results showed that the ceramic specimens prepared had water absorption, firing shrinkage, apparent density, mechanical strength, colour and leaching behaviour within accepted limits. Addition of 7.5 to 15 wt% EAFD presented improved properties, while 20 wt% seems to be the upper limit. Dolomite-concrete specimens were prepared by vibration and press-forming of mixtures containing cement, sand, dolomite, EAFD and water. Modulus of rupture values were significantly increased by the addition of EAFD. The leaching tests showed stabilization of all toxic metals within the sintered ceramic structure, while the leaching behaviour of lead in dolomite-concrete products needs further detailed study.

Plasma/arc melter review for vitrification of mixed wastes: Results

Energy Technology Data Exchange (ETDEWEB)

Eddy, T.L.; Soelberg, N.R.; Raivo, B.D. [MeltTran, Inc., Idaho Falls, ID (United States)

1995-12-31

In October of 1994, the Idaho Waste Treatment Program (IWTP) sponsored a workshop to review the results of a plasma/arc melter system preliminary design for treating mixed waste. Attention focused on (1) the melter design, (2) the offgas system design, and (3) the overall system design. The inclusion of feed preparation and handling systems, as well as monitoring and control systems, were considered premature until decisions regarding the melter and offgas treatment were resolved. The evaluation was based on the constraints of the transuranic-contaminated mixed waste in the Radioactive Waste Management Complex (RWMC) at the Idaho National Engineering Laboratory (INEL). Major factors are the retention of the transuranics in the basaltic slag, maintenance in a radioactive environment, reliability of components to prevent any major problems, upsets, or safety concerns, and the collection, elimination, or reduction of hazardous materials for appropriate stabilization. Several modifications were recommended by the group at large, discussed by the subcommittees, and accepted as the preferred options by the design team. Though all questions were not answered, the preferred systems for mixed waste treatment were the arc melters with graphite electrode systems with appropriate cooling which reduced maintenance and the possibility of eruptions that have occurred with plasma torches. Arc melters can also result in the minimum footprint and shielding. The preferred offgas systems were the wet/dry systems, that essentially eliminate the formation of carcinogenic compounds so they do not have to be destroyed down stream. This system also puts all of the particulate matter into one stream, instead of two.

Measurements of secondary emissions from plasma arc and laser cutting in standard experiments

International Nuclear Information System (INIS)

Pilot, G.; Noel, J.P.; Leautier, R.; Steiner, H.; Tarroni, G.; Waldie, B.

1992-01-01

As part of an inter-facility comparison of secondary emissions from plasma arc and laser-cutting techniques, standard cutting tests have been done by plasma arc underwater and in air, and by laser beam in air. The same team was commissioned to measure the secondary emissions (solid and gaseous) in each contractor's facility with the same measuring rig. 20 mm and 40 mm thick, grade 304 stainless-steel plates were cut by plasma-torch in three different facilities: Heriot Watt University of Edinburgh, Institut fuer Werkstoffkunde of Universitaet Hannover and CEA/CEN Cadarache. 10 mm and in some cases 20 mm thick, grade 304, stainless-steel plates were cut by laser beam in five different facilities: CEA-CEN Fontenay, CEA-CEN Saclay, Institut fuer Werkstoffkunde of Universitaet Hannover and ENEA/Frascati. The results obtained in the standard experiments are rather similar, and the differences that appear can be explained by the various scales of the involved facilities (semi-industrial and laboratory) and by some particularities in the cutting parameters (an additional secondary gas flow of oxygen in plasma cutting at Universitaet Hannover, for example)

Measurements of secondary emissions from plasma arc and laser cutting in standard experiments

International Nuclear Information System (INIS)

Pilot, G.; Noel, M.; Leautier, R.; Steiner, H.; Tarroni, G.; Waldie, B.

1990-01-01

As part of an inter-facility comparison of secondary emissions from plasma-arc and laser cutting techniques, standard cutting tests have been done by plasma arc underwater and in air and laser beam in air. The same team, CEA/DPT/SPIN, was commissioned to measure the secondary emissions (solid and gaseous) in each contractor's facility with the same measuring rig. 20 mm and 40 mm thick grade 304 stainless steel plates were cut by plasma-torch in three different facilities: Heriot Watt University of Edinburgh, Institute fuer Werkstoffkunde of Hannover and CEA/CEN Cadarache. 10 mm and sometimes 20 mm thick grade 304 stainless steel plates were cut by laser beam in four different facilities: CEA/CEN Fontenay, CEA/CEN Saclay, Institute fuer Werkstoffkunde of Hannover and ENEA/FRASCATI. The results obtained in the standard experiments are rather similar, the differences that appear can be explained by the various scales of the facilities (semi-industrial and laboratory scale) and by some particularity in the cutting parameters (additional secondary gas flow of oxygen in plasma cutting at Hannover for example). Some supplementary experiments show the importance of some cutting parameters. (author)

Emissions of polyciclic aromatic hydrocarbons and polyciclic carbonyl biphenils from electric arc furnaces

Directory of Open Access Journals (Sweden)

P. Gomes, J. F.

2008-06-01

Full Text Available This paper describes work done in order to determine the emissions of highly toxic organic micropollutants from electric arc furnaces used in the production of carbon steel from scrap. The study will be allowing to derive relationships between the levels of airborne micropollutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropollutants such as polyciclic aromatic hydrocarbons (PAHs and polycyclic carbonyl biphenils (PCBs emitted by this particular stationary source.

Este artículo contiene resultados del trabajo ejecutado para estudiar la determinación de las emisiones de los micropolutantes orgánicos muy tóxicos que se emiten por los hornos eléctricos de arco utilizados en la producción de acero. Este estudio inicial va a permitir relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones de operación del horno eléctrico de arco. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes tales como PAHs y PCBs emitidos por esta fuente.

DU Processing Efficiency and Reclamation: Plasma Arc Melting

Energy Technology Data Exchange (ETDEWEB)

Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Swenson, Hunter [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-26

The work described here corresponds to one piece of a larger effort to increase material usage efficiency during DU processing operations. In order to achieve this goal, multiple technologies and approaches are being tested. These technologies occupy a spectrum of technology readiness levels (TRLs). Plasma arc melting (PAM) is one of the technologies being investigated. PAM utilizes a high temperature plasma to melt materials. Depending on process conditions, there are potential opportunities for recycling and material reclamation. When last routinely operational, the LANL research PAM showed extremely promising results for recycling and reclamation of DU and DU alloys. The current TRL is lower due to machine idleness for nearly two decades, which has proved difficult to restart. This report describes the existing results, promising techniques, and the process of bringing this technology back to readiness at LANL.

Electric arc hydrogen heaters

International Nuclear Information System (INIS)

Zasypin, I.M.

2000-01-01

The experimental data on the electric arc burning in hydrogen are presented. Empirical and semiempirical dependences for calculating the arc characteristics are derived. An engineering method of calculating plasma torches for hydrogen heating is proposed. A model of interaction of a hydrogen arc with a gas flow is outlined. The characteristics of plasma torches for heating hydrogen and hydrogen-bearing gases are described. (author)

Analytical interpretation of arc instabilities in a DC plasma spray torch: the role of pressure

Science.gov (United States)

Rat, V.; Coudert, J. F.

2016-06-01

Arc instabilities in a plasma spray torch are investigated experimentally and theoretically thanks to a linear simplified analytical model. The different parameters that determine the useful properties of the plasma jet at the torch exit, such as specific enthalpy and speed, but also pressure inside the torch and time variations of the flow rate are studied. The work is particularly focused on the link between the recorded arc voltage and the pressure in the cathode cavity. A frequency analysis of the recorded voltage and pressure allows the separation of different contributions following their spectral characteristics and highlights a resonance effect due to Helmholtz oscillations; these oscillations are responsible for the large amplitude fluctuations of all the parameters investigated. The influence of heat transfer, friction forces and residence time of the plasma in the nozzle are taken into account, thanks to different characteristics’ times. The volume of the cathode cavity in which the cold gas is stored before entering the arc region appears to be of prime importance for the dynamics of instabilities, particularly for the non-intuitive effect that induces flow-rate fluctuations in spite of the fact that the torch is fed at a constant flow rate.

Comparative Study of Furnace and Flash Lamp Annealed Silicon Thin Films Grown by Plasma Enhanced Chemical Vapor Deposition

Directory of Open Access Journals (Sweden)

Maheshwar Shrestha

2018-03-01

Full Text Available Low-temperature growth of microcrystalline silicon (mc-Si is attractive for many optoelectronic device applications. This paper reports a detailed comparison of optical properties, microstructure, and morphology of amorphous silicon (a-Si thin films crystallized by furnace annealing and flash lamp annealing (FLA at temperatures below the softening point of glass substrate. The initial a-Si films were grown by plasma enhanced chemical vapor deposition (PECVD. Reflectance measurement indicated characteristic peak in the UV region ~280 nm for the furnace annealed (>550 °C and flash lamp annealed films, which provided evidence of crystallization. The film surface roughness increased with increasing the annealing temperature as well as after the flash lamp annealing. X-ray diffraction (XRD measurement indicated that the as-deposited samples were purely amorphous and after furnace crystallization, the crystallites tended to align in one single direction (202 with uniform size that increased with the annealing temperature. On the other hand, the flash lamp crystalized films had randomly oriented crystallites with different sizes. Raman spectroscopy showed the crystalline volume fraction of 23.5%, 47.3%, and 61.3% for the samples annealed at 550 °C, 650 °C, and with flash lamp, respectively. The flash lamp annealed film was better crystallized with rougher surface compared to furnace annealed ones.

A Heat and Mass Transfer Model of a Silicon Pilot Furnace

Science.gov (United States)

Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

2017-10-01

The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

Cladding nuclear steels - the application of plasma-arc hot wire surfacing

International Nuclear Information System (INIS)

Trarbach, K.O.

1981-01-01

The effect of one and two layer plasma-arc hot wire cladding on the HAZ microstructure of the fine grained structural steel 22 NiMoCr 3 7, which is similar to ASTM A 508, class 2, and steel 20 MnMoNi 5 5, similar to ASTM A 533, grade B, class 1 is determined. Attention is directed particularly to the behaviour of the susceptible region, and the consumables considered are cladding materials X 2 CrNiNb 19 9, similar to ER 347 Elc, and S-NiCr 20 Nb, similar to ER NiCr-3 (Inconel 82). Results of corrosion resistance tests show that this cladding technique can be recommended for manufacture of equipment for the chemical industry to avoid corrosion failure. Plasma-arc hot wire surfacing is also shown to be capable of depositing single or double clad layers to meet the highest safety requirements and could be applied to nuclear power plants for the special manufacture of wear resistant parts and for protection of equipment subject to a variety of corrosive environments. (U.K.)

Multigroup Approximation of Radiation Transfer in SF6 Arc Plasmas

Directory of Open Access Journals (Sweden)

Milada Bartlova

2013-01-01

Full Text Available The first order of the method of spherical harmonics (P1-approximation has been used to evaluate the radiation properties of arc plasmas of various mixtures of SF6 and PTFE ((C2F4n, polytetrafluoroethylene in the temperature range (1000 ÷ 35 000 K and pressures from 0.5 to 5 MPa. Calculations have been performed for isothermal cylindrical plasma of various radii (0.01 ÷ 10 cm. The frequency dependence of the absorption coefficients has been handled using the Planck and Rosseland averaging methods for several frequency intervals. Results obtained using various means calculated for different choices of frequency intervals are discussed.

Thermal Analysis on the Pyrolysis of Tetrabromobisphenol A and Electric Arc Furnace Dust Mixtures

Science.gov (United States)

Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Jarrah, Muhannad; Altarawneh, Mohammednoor; Kingman, Sam

2018-02-01

The pyrolysis of Tetrabromobisphenol A (TBBPA) mixed with electric arc furnace dust (EAFD) was studied using thermogravimetric analysis (TGA) and theoretically analyzed using thermodynamic equilibrium calculations. Mixtures of both materials with varying TBBPA loads (1:1 and 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at heating rates of 5 and 10 °C/min. The mixtures degraded through several steps, including decomposition of TBBPA yielding mainly HBr, bromination of metal oxides, followed by their evaporation in the sequence of CuBr3, ZnBr2, PbBr2, FeBr2, MnBr2, KBr, NaBr, CaBr2, and MgBr2, and finally reduction of the remaining metal oxides by the char formed from decomposition of TBBPA. Thermodynamic calculations suggest the possibility of selective bromination of zinc and lead followed by their evaporation, leaving iron in its oxide form, while the char formed may serve as a reduction agent for iron oxides into metallic iron. However, at higher TBBPA volumes, iron bromide forms, which can also be evaporated at a temperature higher than those of ZnBr2 and PbBr2. Results from this work provide practical insight into selective recovery of valuable metals from EAFD while at the same time recycling the hazardous bromine content in TBBPA.

Effect of Si on DC arc plasma generation from Al-Cr and Al-Cr-Si cathodes used in oxygen

Science.gov (United States)

Zhirkov, I.; Landälv, L.; Göthelid, E.; Ahlgren, M.; Eklund, P.; Rosen, J.

2017-02-01

Al2O3 alloyed with Cr is an important material for the tooling industry. It can be synthesized from an arc discharge using Al-Cr cathodes in an oxygen atmosphere. Due to formation of Al-rich oxide islands on the cathode surface, the arc process stability is highly sensitive to oxygen pressure. For improved stability, the use of Al0.70Cr0.25Si0.05 cathodes has previously been suggested, where Si may reduce island formation. Here, we have investigated the effect of Si by comparing plasma generation and thin film deposition from Al0.7Cr0.3 and Al0.7Cr0.25Si0.05 cathodes. Plasma ion composition, ion energies, ion charge states, neutral species, droplet formation, and film composition have been characterized at different O2 flow rates for arc currents of 60 and 90 A. Si and related compounds are detected in plasma ions and in plasma neutrals. Scanning electron microscopy and energy dispersive X-ray analysis show that the cathode composition and the film composition are the same, with Si present in droplets as well. The effect of Si on the process stability, ion energies, and ion charge states is found to be negligible compared to that of the arc current. The latter is identified as the most relevant parameter for tuning the properties of the reactive discharge. The present work increases the fundamental understanding of plasma generation in a reactive atmosphere, and provides input for the choice of cathode composition and process parameters in reactive DC arc synthesis.

Railguns and plasma accelerators: arc armatures, pulse power sources and US patents

International Nuclear Information System (INIS)

Friedrich, O.M. Jr.

1980-11-01

Railguns and plasma accelerators have the potential for use in many basic and applied research projects, such as in creating high-pressures for equation-of-state studies and in impact fusion. A brief review of railguns and plasma accelerators with references is presented. Railgun performance is critically dependent on armature operation. Plasma arc railgun armatures are addressed. Pulsed power supplies for multi-stage railguns are considered. This includes brief comments on the compensated pulsed alternator, or compulsator, rotating machinery, and distributed energy sources for railguns. References are given at the end of each section. Appendix A contains a brief review of the US Patents on multi-staging techniques for electromagnetic accelerators, plasma propulsion devices, and electric guns

Railguns and plasma accelerators: arc armatures, pulse power sources and US patents

Energy Technology Data Exchange (ETDEWEB)

Friedrich, O.M. Jr.

1980-11-01

Railguns and plasma accelerators have the potential for use in many basic and applied research projects, such as in creating high-pressures for equation-of-state studies and in impact fusion. A brief review of railguns and plasma accelerators with references is presented. Railgun performance is critically dependent on armature operation. Plasma arc railgun armatures are addressed. Pulsed power supplies for multi-stage railguns are considered. This includes brief comments on the compensated pulsed alternator, or compulsator, rotating machinery, and distributed energy sources for railguns. References are given at the end of each section. Appendix A contains a brief review of the US Patents on multi-staging techniques for electromagnetic accelerators, plasma propulsion devices, and electric guns.

Inner surface modification of a tube by magnetic glow-arc plasma source ion implantation

International Nuclear Information System (INIS)

Zhang Guling; Chinese Academy of Sciences, Beijing; Wang Jiuli; Feng Wenran; Chen Guangliang; Gu Weichao; Niu Erwu; Fan Songhua; Liu Chizi; Yang Size; Wu Xingfang

2006-01-01

A new method named the magnetic glow-arc plasma source ion implantation (MGA-PSII) is proposed for inner surface modification of tubes. In MGA-PSII, under the control of an axial magnetic field, which is generated by an electric coil around the tube sample, glow arc plasma moves spirally into the tube from its two ends. A negative voltage applied on the tube realized its inner surface implantation. Titanium nitride (TiN) films are prepared on the inner surface of a stainless steel tube in diameter 90 mm and length 600 mm. Hardness tests show that the hardness at the tube centre is up to 20 GPa. XRD, XPS and AES analyses demonstrate that good quality of TiN films can be achieved. (authors)

Inner Surface Modification of a Tube by Magnetic Glow-Arc Plasma Source Ion Implantation

Science.gov (United States)

Zhang, Gu-Ling; Wang, Jiu-Li; Wu, Xing-Fang; Feng, Wen-Ran; Chen, Guang-Liang; Gu, Wei-Chao; Niu, Er-Wu; Fan, Song-Hua; Liu, Chi-Zi; Yang, Si-Ze

2006-05-01

A new method named the magnetic glow-arc plasma source ion implantation (MGA-PSII) is proposed for inner surface modification of tubes. In MGA-PSII, under the control of an axial magnetic field, which is generated by an electric coil around the tube sample, glow arc plasma moves spirally into the tube from its two ends. A negative voltage applied on the tube realized its inner surface implantation. Titanium nitride (TiN) films are prepared on the inner surface of a stainless steel tube in diameter 90 mm and length 600 mm. Hardness tests show that the hardness at the tube centre is up to 20 GPa. XRD, XPS and AES analyses demonstrate that good quality of TiN films can be achieved.

Plasma drifts associated with a system of sun-aligned arcs in the polar cap

International Nuclear Information System (INIS)

Mende, S.B.; Doolittle, J.H.; Robinson, R.M.; Vondrak, R.R.; Rich, F.J.

1988-01-01

A series of four sun-aligned arcs passed over Sondre Stromfjord, Greenland, on the night of the 17th and 18th of February, 1985. Observations of these arcs were made using the Sondrestrom incoherent scatter radar and an intensified all-sky imaging TV system that was operated at the radar site. The first of the four arcs crossed the Sondre Stromfjord meridian just before local midnight moving westward, and the other three arcs followed at approximately half-hour intervals. When we account for the earth's rotation, the arc drift in an inertial frame was eastward, or dusk to dawn. The half-hour interval between meridian crossings of the arcs implies that the mean spacing between the arcs was 180 km. A Defense Meteorological Satellite Program (DMSP) F6 satellite pass at 0110 UT revealed the presence of highly structured electron and ion precipitation throughout the polar cap. The DMSP visible imager detected a single, sun-aligned arc associated with the largest peak in precipitating electron flux. This arc was also observed at Thule, Greenland, with an intensified film camera. These observations suggest that at least one of the arcs that were observed at Sondre Stromfjord extended across a large part of the polar cap. The radar at Sondre Stromfjord measured electron density and ion drift velocities associated with the four arcs. The radar drift measurements were superimposed on the all-sky video images to determine the location of the measurements relative to the arcs. Plasma drifts outside the arcs were found to be both sunward and antisunward, while within the arcs the drifts were predominantly antisunward. The variability of the drifts in the direction parallel to the arcs indicates that the electric fields were highly structured even though the configuration and motion of the arcs were well behaved

Resonant Excitation of Boundary Layer Instability of DC Arc Plasma Jet by Current Modulation

Czech Academy of Sciences Publication Activity Database

Kopecký, Vladimír; Hrabovský, Milan

2011-01-01

Roč. 31, č. 6 (2011), s. 827-838 ISSN 0272-4324 R&D Projects: GA ČR GAP205/11/2070 Institutional research plan: CEZ:AV0Z20430508 Keywords : dc arc jet * plasma jet oscillations * boundary layer instability * frequency spectra Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.602, year: 2011 http://www.springerlink.com/content/v160841757161758/

High Current, High Density Arc Plasma as a New Source for WiPAL

Science.gov (United States)

Waleffe, Roger; Endrizzi, Doug; Myers, Rachel; Wallace, John; Clark, Mike; Forest, Cary; WiPAL Team

2016-10-01

The Wisconsin Plasma Astrophysics Lab (WiPAL) has installed a new array of nineteen plasma sources (plasma guns) on its 3 m diameter, spherical vacuum vessel. Each gun is a cylindrical, molybdenum, washer-stabilized, arc plasma source. During discharge, the guns are maintained at 1.2 kA across 100 V for 10 ms by the gun power supply establishing a high density plasma. Each plasma source is fired independently allowing for adjustable plasma parameters, with densities varying between 1018 -1019 m-3 and electron temperatures of 5-15 eV. Measurements were characterized using a 16 tip Langmuir probe. The plasma source will be used as a background plasma for the magnetized coaxial plasma gun (MCPG), the Terrestrial Reconnection Experiment (TREX), and as the plasma source for a magnetic mirror experiment. Temperature, density, and confinement results will be presented. This work is supported by the DoE and the NSF.

Improvement of refractories for bottom of DC-Arc furnace; Chokuryudenkiro no roshoyo taikabutsu no kaizen

Energy Technology Data Exchange (ETDEWEB)

Kawahara, Toshihiro; Suzuki, Koichi; Okamoto, Yutaka; Tokuchi, Kazumasa [Asahi Glass Corp., Tokyo (Japan)

1999-06-01

A conductive refractory furnace bottom type DC electric furnace has disadvantages of large material cost, large working cost and long working period in refractory replacement due to a large amount of refractory installation. The furnace bottom has three layers of permanent bricks, wear bricks and a hot repair material, and durability improvement of wear bricks is an important issue. From the study results for 4 years in a real furnace the following conclusions were obtained: (1) The use of MgO-C based unburned bricks of 15% carbon content as wear bricks reduced the erosion speed by about 20% compared with a conventional MgO-C based burned bricks of 20% carbon content, (2) The resistivity value of the MgO-C based unburned brick decreased to a value equivalent to that of MgO-C based burned brick, which gave no problem in electro conductivity, (3) The addition of the hot repair material over 260 degree C of furnace bottom temperature and stable forming of a protective coating layer of 200-400 mm thickness enabled high durability over 6,400 heats of wear bricks, and (4) The use of the permanent bricks for 15,477 heats promised possible further use. (NEDO)

Use of an arc plasma rotating in a magnetic field for metal coating glass substrates

International Nuclear Information System (INIS)

Vukanovic, V.; Butler, S.; Kapur, S.; Krakower, E.; Allston, T.; Belfield, K.; Gibson, G.

1983-01-01

First results are reported about deposition of metals on glass substrate using a low current arc plasma source at atmospheric pressure. The arc source consists of a graphite cathode rod placed on the axis of a graphite anode cylinder aligned in a magnetic field. The carrier gas is argon. The deposition material, zinc or gold, is evaporated from a reservoir in the cathode. Depositions on flat substrates positioned on the periphery of the rotating plasma within the anode tube and in a jet outside the anode have been investigated. The investigations are planned to lead towards laser fusion target pusher layer fabrication. This fabrication would be facilitated by a high pressure deposition process where target levitation is readily performed

On the formation of auroral arcs

International Nuclear Information System (INIS)

Stasiewicz, K.

1984-04-01

A new mechanism for auroral arc formation is presented. The characteristic linear shape of auroral arcs is determined by magnetically connected plasma clouds in the distant equatorial magnetosphere. These clouds originate as high speed plasma beams in the magnetotail and in the solar wind. It is found that the free energy for driving an auroral arc is provided by the difference of pressure between the cloud and the ambient plasma. (author)

Effects of lorentz force on flow fields of free burning arc and wall stabilized non-transferred arc

International Nuclear Information System (INIS)

Peng Yi; Huang Heji; Pan Wenxia

2013-01-01

The flow fields of two typical DC plasma arcs, namely the transferred free burning arc and the non-transferred arc were simulated by solving hydrodynamic equations and electromagnetic equations. The effects of the Lorentz force on the characteristics of the flow fields of these two typical DC plasma arcs were estimated. Results show that in the case of the free burning arc, the Lorentz force due to the current self-induced magnetic field has significant impact on the flow fields, as the self-induced magnetic compression is the main arc constraint mechanism. However, in the case of the non-transferred arc generated in a torch with long and narrow inter-electrode inserts and an abruptly expanded anode, the Lorentz force has limited impact on the flow fields of the plasma especially at the downstream of the inter-electrode inserts, compared with the strong wall constraints and relatively high aerodynamic force. This is because the ratio of the electromagnetic force to the aerodynamic force is only about 0.01 in this region. When the main consideration is outlet parameters of the wall stabilized non-transferred DC arc plasma generator, in order to improve the efficiency of the numerical simulation program, the Lorentz force could be neglected in the non-transferred arc in some cases. (authors)

Where Diffusion of Clean Technologies and Barriers to Innovation Clash: Application to the Global Diffusion of the Electrical Arc Furnace

Directory of Open Access Journals (Sweden)

José Antonio Moya

2017-01-01

Full Text Available This paper analyses the role of barriers preventing the worldwide take-up of a clean technology: the electrical arc furnace. It also identifies which barriers affect a parameter that summarises the combined effect of all of them. The first step, determination of the combined effect of the barriers, is carried out using a novel approach to model the diffusion of innovations. This new approach is composed only by terms that account for the driver of innovations and the parameter that summarises the effect of barriers. The objective quantification of the effect of barriers in the diffusion of innovations opens up new opportunities for designing policies to overcome the barriers identified as the most relevant, for identifying the effect of existing policies, for relating innovation indicators with those barriers or for better incorporating the effect of barriers in bottom-up models that forecast the technological evolution of the economy.

Low-k SiOCH Film Etching Process and Its Diagnostics Employing Ar/C5F10O/N2 Plasma

Science.gov (United States)

Nagai, Mikio; Hayashi, Takayuki; Hori, Masaru; Okamoto, Hidekazu

2006-09-01

We proposed an environmental harmonic etching gas of C5F10O (CF3CF2CF2OCFCF2), and demonstrated the etching of low-k SiOCH films employing a dual-frequency capacitively coupled etching system. Dissociative ionization cross sections for the electron impact ionizations of C5F10O and c-C4F8 gases have been measured by quadrupole mass spectroscopy (QMS). The dissociative ionization cross section of CF3+ from C5F10O gas was much higher than those of other ionic species, and 10 times higher than that of CF3+ from C4F8 gas. CF3+ is effective for increasing the etching rate of SiO2. As a result, the etching rate of SiOCH films using Ar/C5F10O/N2 plasma was about 1000 nm/min, which is much higher than that using Ar/C4F8/N2 plasma. The behaviours of fluorocarbon radicals in Ar/C5F10O/N2 plasma, which were measured by infrared diode laser absorption spectroscopy, were similar to those in Ar/C4F8/N2 plasma. The densities of CF and CF3 radicals were markedly decreased with increasing N2 flow rate. Etching rate was controlled by N2 flow rate. A vertical profile of SiOCH with a high etching rate and less microloading was realized using Ar/C5F10O/N2 plasma chemistry.

Contribution to immersed arc plasma study: applications to organic aqueous effluent decontamination and gasification; Contribution a l'etude de plasmas d'arc immerge: applications a la decontamination et a la gazeification d'effluents organiques aqueux

Energy Technology Data Exchange (ETDEWEB)

Boudesocque, N

2007-07-15

This work is concerned with decontamination and gasification of aqueous organic liquid waste by immersed thermal plasma technology. In this concept, the organic compounds are decomposed into gas by high temperature plasma. A quench of about 107-108 K/s, is obtained by immersion into a given effluent. Two kinds of arc plasma are studied. The first one is an immersed electrical arc stricken between two graphite electrodes. The second one is a plasma jet generated by a non-transferred plasma torch. For dilute liquid waste (1 g/L) containing molecules incompatible with conventional biological processes, the hydroxyl radicals (OH{sup 0}) are continuously produced by the plasma jet directly into the solution allowing complete molecule mineralization into carbon dioxide and water. The hetero-atoms, if present, are converted into solvated ions. The decomposition of the molecules, such as chloro-phenols and aniline, are studied. Considering the identified intermediate products, a reaction mechanism is proposed. For each tested molecules, their concentration decreased at least of 90 percent. Based on the 'gasosiphon' phenomenon, the experimental reactor insures the simultaneous recirculation of both gas and liquid phases. The hydrodynamic was studied using in situ high frequency imaging technology. A CFD code was applied for numerical simulation of the observed recirculation phenomena. The results were compared with obtained experimental data. In the case of concentrated liquid waste ({>=} 100 g/L), syngas was produced by thermal cracking of organic molecules. The best measured composition of the gas is about 45% v/v of H{sub 2} and 45 % v/v of CO when an electrical arc is used. The usability of both studied plasma types were investigated in this field. The experimental study was carried on using fructose and glucose solution (several hundreds g/L) as surrogated effluent. With a specific injection method, gasification rate is about 30 % with one way. Optical

US bureau of mines small-scale arc melter tests

International Nuclear Information System (INIS)

O'Connor, W.K.; Oden, L.L.; Turner, P.C.; Davis, D.L.

1993-01-01

The US Bureau of Mines, in cooperation with the Idaho National Engineering Laboratory (INEL), conducted over 30 hours of melting tests to vitrify simulated low-level radioactive wastes from the INEL. Radioactive Waste Management Complex (RWMC). Five separate waste compositions were investigated, each consisting of noncontaminated soil from the RWMC and surrogate materials used to simulate the actual buried wastes. The RWMC soil and five waste compositions were melted in a 50-lb, single-phase electric arc furnace with a water-cooled shell. These tests were conducted to determine melting parameters in preparation for a large-scale melting campaign to be conducted in the Bureau's 1-metric ton (mt), water-cooled-wall, 3-phase electric arc furnace. Bulk chemical composition was determined for each of the feed materials and for the slag, metal, fume solids, and offgas furnace products, and distributions were calculated for the key elements. The material balance for the furnace operation indicates that from 63 to 84 pct of the feed reported to the slag. Cerium, used as the surrogate for the radionuclides in the wastes, demonstrated an extremely strong affinity for the slag product. Although slag temperatures as low as 1,250 C were recorded when melting the RWMC soil, temperatures in excess of 1,600 C were necessary to achieve the fluidity required for a successful slag tap

Investigations of the cathode region of an argon arc plasma by degenerate four-wave mixing laser spectroscopy and optical emission spectroscopy

International Nuclear Information System (INIS)

Dzierzega, K; Pokrzywka, B; Pellerin, S

2004-01-01

Degenerate four-wave mixing (DFWM) laser spectroscopy was used in local studies of atmospheric pressure argon plasma generated in a free-burning arc. The results of plasma diagnostics using the DFWM method were compared to the results obtained with optical emission measurements. In the cathode region of the arc the maxima of both the DFWM signal and the emission coefficient for the 696.5 nm Ar I line depend on the distance from the cathode tip. This effect proves the departure of the plasma state from local thermal equilibrium (LTE) as it has been reported by many authors. On the other hand the Stark shifts of the 696.5 nm Ar I line determined by the DFWM method in relation to plasma diagnostic results show no deviations from LTE on the arc axis down to 1.0 mm from the cathode tip

Characterization of Ni ferrites powders prepared by plasma arc discharge process

Science.gov (United States)

Safari, A.; Gheisari, Kh.; Farbod, M.

2017-01-01

The aim of this work was to synthesize a single-phase spinel structure from a mixture of zinc, iron and nickel powders by plasma arc discharge method. A mixture of zinc, iron and nickel powders with the appropriate molar ratio was prepared and formed into a cylindrical shape. The synthesis process was performed in air, oxygen and argon atmospheres with the applied arc current of 400 A and pressure of 1 atm. After establishing an arc between the electrodes, the produced powders were collected and their structure and magnetic properties were examined by XRD and VSM, respectively. ZnO as an impurity was appeared in the as-produced powders owing to the high reactivity of zinc atoms, preventing the formation of Ni-Zn ferrite. A pure spinel structure with the highest saturation magnetization (43.8 emu/g) was observed as zinc powders removed completely from the initial mixture. Morphological evaluations using field emission scanning electron microscopy showed that the mean size of fabricated nanoparticles was in the range 100-200 nm and was dependent on the production conditions.

Modelling of arc behaviour inside a F4 APS torch

International Nuclear Information System (INIS)

Ramachandran, K; Marques, J-L; Vassen, R; Stoever, D

2006-01-01

The plasma arc inside the F4 torch used for atmospheric plasma spraying is characterized by means of analytical and numerical methods. A simplified analytical model is formulated to understand the physical behaviour of the plasma arc. A three-dimensional numerical model is developed to simulate the realistic plasma arc flow inside the torch. At a given torch power and gas flow rate, possible combinations of the arc core radius and arc length are predicted. The thermodynamic principle of minimum entropy production is used to determine the combination of arc core radius and arc length, which corresponds to the actual physical situation of the arc inside the torch. The effect of arc current and gas flow rate on the plasma arc characteristics is clarified. The effect of hydrogen content in the plasma gas on its velocity and temperature profiles at the nozzle exit is shown. Predicted torch efficiencies are comparable to measured ones. The results of the numerical model are similar to that an analytical model. Previously published experimental and numerical results support part of the present results

Low pressure arc discharges with hollow cathodes and their using in plasma generators and charged particle sources

CERN Document Server

Vintizenko, L G; Koval, N N; Tolkachev, V S; Lopatin, I V; Shchanin, P M

2001-01-01

Paper presents the results of investigation into arc discharges with a hollow cathode generating 10 sup 1 sup 0 -10 sup 1 sup 2 concentration gas-discharge plasma in essential (approx 1 m sup 3) volumes at low (10 sup - sup 2 -1 Pa) pressures and up to 200 A discharge currents. One studied design of discharge systems with heated and cold cathodes their peculiar features, presented the parameters of plasma generators and of charged particle sources based on arc discharges and discussed, as well, the problems of more rational application of those systems in the processes for surface modification of solids

Departures from local thermodynamic equilibrium in cutting arc plasmas derived from electron and gas density measurements using a two-wavelength quantitative Schlieren technique

International Nuclear Information System (INIS)

Prevosto, L.; Mancinelli, B.; Artana, G.; Kelly, H.

2011-01-01

A two-wavelength quantitative Schlieren technique that allows inferring the electron and gas densities of axisymmetric arc plasmas without imposing any assumption regarding statistical equilibrium models is reported. This technique was applied to the study of local thermodynamic equilibrium (LTE) departures within the core of a 30 A high-energy density cutting arc. In order to derive the electron and heavy particle temperatures from the inferred density profiles, a generalized two-temperature Saha equation together with the plasma equation of state and the quasineutrality condition were employed. Factors such as arc fluctuations that influence the accuracy of the measurements and the validity of the assumptions used to derive the plasma species temperature were considered. Significant deviations from chemical equilibrium as well as kinetic equilibrium were found at elevated electron temperatures and gas densities toward the arc core edge. An electron temperature profile nearly constant through the arc core with a value of about 14000-15000 K, well decoupled from the heavy particle temperature of about 1500 K at the arc core edge, was inferred.

Advancements and applications of plasma arc centrifugal treatment

International Nuclear Information System (INIS)

Eschenbach, R.C.; Leland, L.B.; Chen, W.M.

1997-01-01

A process using a transferred arc plasma to heat material charged into a spinning tube inside a sealed, water-cooled container has been applied to radioactive and hazardous waste treatment in several countries. Inorganic material in the feed is melted into a leach-resistant slag, while organic material is vaporized and reacted to form carbon dioxide and water vapor. Any acid gases formed plus particulates are removed in a gas cleanup system. Design features and their relations to design objectives are described. Current and near-future applications are reported for treating nuclear power plant wastes and for remediating contamination from past nuclear weapons activities

Study of the effect of low-power pulse laser on arc plasma and magnesium alloy target in hybrid welding by spectral diagnosis technique

Science.gov (United States)

Liu, Liming; Hao, Xinfeng

2008-10-01

In order to study the effect of laser pulses on arc plasma and target metal in the hybrid welding process, the spectra of the plasmas in the welding process of magnesium alloys are analysed in this paper. The acquisition system of plasma spectra is set up and the spectral lines of welding plasma are acquired. Compared with tungsten-inert gas (TIG) welding, the intensities of the spectral lines of magnesium increase sharply while those of Ar decrease for strong evaporation and ionization of magnesium alloys in low-power laser/arc hybrid welding. The electron temperature and density are estimated by the Boltzmann plot method and the Stark broadening effect. The result shows that the electron temperature of arc plasma in the hybrid welding process is much lower than that in TIG welding, especially in the laser beam-affected zone. In contrast, the electron density of the plasma is enhanced. The influences of laser parameters on electron temperature are also studied. The changes in electron temperature and density indicate that the effect of laser pulse on the target metal is the dominant factor influencing the electron temperature and density in low-power laser/arc hybrid welding.

Silica nanoparticles produced by DC arc plasma from a solid raw materials

Science.gov (United States)

Kosmachev, P. V.; Vlasov, V. A.; Skripnikova, N. K.

2017-05-01

Plasma synthesis of SiO2 nanoparticles in experimental atmospheric pressure plasma reactor on the basis of DC arc plasma generator was presented in this paper. Solid high-silica raw materials such as diatomite from Kamyshlovskoye deposit in Russia, quartzite from Chupinskoye deposit in Russia and milled window glass were used. The obtained nanoparticles were characterized based on their morphology, chemical composition and size distribution. Scanning electron microscopy, laser diffractometry, nitrogen absorption (Brunauer-Emmett-Teller method), X-ray photoelectron spectroscopy and energy-dispersive X-ray spectroscopy were used to characterize the synthesized products. The obtained silica nanoparticles are agglomerated, have spherical shape and primary diameters between 10-300 nm. All samples of synthesized nanopowders were compared with commercial nanopowders.

HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

Directory of Open Access Journals (Sweden)

Iacobescu R. I.

2013-06-01

Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

Arc melter demonstration baseline test results

International Nuclear Information System (INIS)

Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O'Connor, W.K.; Turner, P.C.

1994-07-01

This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process

TVA - Thermionic Vacuum Arc - A new type of discharge generating pure metal vapor plasma

International Nuclear Information System (INIS)

Musa, G.; Popescu, A.; Mustata, I.; Borcoman, I.; Cretu, M.; Leu, G.F.; Salambas, A.; Ehrich, H.; Schumann, I.

1996-01-01

In this paper it is presented a new type of discharge in vacuum conditions generating pure metal vapor plasma with energetic metal ions content. The peculiarities of this heated cathode discharge are described and the dependence of the measured ion energy of the working parameters are established. The ion energy value can be easily and smoothly changed. A nearly linear dependence between energy of ions and arc voltage drop has been observed. The ion energy can be increased by the increase of the interelectrode distance, decrease of cathode temperature, change of the relative position of the electrodes and by the decrease of the arc discharge current. A special configuration with cylindrical geometry has been used to develop a small size and compact metal vapour plasma gun. Due to the mentioned peculiarities, this discharge offers new openings for important applications. (author)

Determination of parameters of the arc plasma of electrodynamic macro-particle accelerator by the method of simulation of surface energy losses

Energy Technology Data Exchange (ETDEWEB)

Djuric, Z.; Mihajlov, A.A. (Inst. of Physics, Belgrade (Yugoslavia))

1989-01-01

In the paper we have presented the model method of calculating electrical arc parameters in the macroparticles' electrodynamic accelerator at the given rail width and the given width between them. The method is based on energy losses simulation at the arc's boundary surfaces and is a modification of the one-dimensional version of Powell and Batteh's method. It has been shown that the proposed method is adequate for operative use and that it enables the determination of both macroscopic arc parameters - acceleration, length, electroconductivity, mean temperature and density of particles etc., as well as local arc plasma parameters. The values of these parameters are determined by numerical solutions of the self-consistent system of magnetic-hydrodynamic, material and thermodynamic equations, at the arc's given mass and muzzle voltage between rails. It has also been shown that the proposed method allows the comparison of one-, two- and three-dimensional arc approximations. In the present paper we have used the method assuming that arc plasma is at most doubly ionized and produced exclusively by copper atoms. (orig.).

Effect of addition of arc furnace dust in the microstructural properties of fly ash alkali-activated

International Nuclear Information System (INIS)

Vargas, Alexandre Silva de; Pavao, Bruno Barreto; Masuero, Angela Boreges; Dal Molin, Denise Carpena Coitinho; Vilela, Antonio Cezar Faria

2010-01-01

The search for alternative materials for construction, with less environmental impact, has been the subject of several studies. The alkali-activated cements have shown potential for the reuse of waste, and can be used in the technology of solidification/stabilization. Thus, this study aims to evaluate the main effect of adding arc furnace dust (AFD) in the microstructural properties of matrices based on fly ash alkali-activated. Three levels of AFD were studied: 0, 5, 15 and 25%. The curing was set at 70°C/24 h, and after, kept at room temperature until the age of analysis - 1, 28 and 180 days, with XRD and FTIR analysis. In the XRD spectres it was found that compounds of albite and natron decrease the intensity of their peaks in that there is an increase in the levels of AFD. Concerning to the FTIR, we observed that the band characteristic of the fly ash (FA) 1084 cm"-"1 was shifted to bands near 1000 cm"-"1, which shows that the residue does not interfere in the polymerization and aluminosilicate gel formation. Therefore, under the microstructural aspect, there were no major changes that would impair the use of this residue in alkali-activated matrices. (author)

Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

Science.gov (United States)

Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

2016-01-01

In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work. Copyright © 2015 Elsevier Ltd. All rights reserved.

Deposição por plasma com arco transferido Hardfacing by plasma transfer arc process

Directory of Open Access Journals (Sweden)

Víctor Vergara Díaz

2010-03-01

Full Text Available Em virtude do Processo de Soldagem Plasma com Alimentação de Pó ter similaridades com o Processo de Soldagem Plasma com Alimentação de Arame, foi realizado um estudo comparativo entre ambos os processos utilizando-se a liga a base de cobalto comercialmente conhecida como Stellite 6, como material de adição na forma de pó e arame. A pesquisa foi realizada com a expectativa de ser aplicada nas operações de revestimentos de superfícies, em especial em pás de turbinas hidráulicas desgastadas por cavitação. A seleção do material de adição a ser empregado depende da natureza do mecanismo de desgaste encontrado. No Labsolda, a liga Stellite 6 vem sendo uma das mais utilizadas, por apresentar uma excelente resistência ao desgaste erosivo por cavitação. Foi avaliada a influência da vazão de gás de plasma a partir dos valores de diluição, dimensões do cordão, dureza e microestrutura. O Processo de Soldagem Plasma com Alimentação de Pó foi o que produziu o melhor acabamento superficial, menor diluição, melhor molhamento e maior largura. Com isto abre-se uma nova perspectiva para revestimentos metálicos e neste contexto se insere a recuperação por soldagem de partes erodidas de turbinas hidráulicas.The Plasma powder transferred arc welding process, which uses feed stock in the powder form, has similarities with Plasma wire transferred arc welding. This work describes a comparative study of the two processes using a Cobalt-based alloy commercially known as Stellite 6. This Co-based alloy is recognized for its superior cavitation erosion resistance. The aim of this work is to investigate the potential of PTA coatings for the protection and refurbishiment hydraulic turbine blades. Coatings were evaluated for the influence of Plasma gas flow rate on coating dilution, geometry, hardness and microstructure. Coatings processed with the atomized Stellite 6 powder feestock showed a superior surface quality, lower dilution

Preliminary Study of Mixing of Plasma Species in a Hybrid-Stabilized Argon-Water Electric Arc

Czech Academy of Sciences Publication Activity Database

Jeništa, Jiří; Takana, H.; Uehara, S.; Nishiyama, H.; Murphy, A.B.; Bartlová, M.; Aubrecht, V.

2015-01-01

Roč. 2, č. 3 (2015), s. 316-319 ISSN 2336-2626. [Symposium on Physics of Switching Arc/21./. Nové Město na Moravě, 07.09.2015-11.09.2015] R&D Project s: GA ČR(CZ) GA15-19444S Institutional support: RVO:61389021 Keywords : arc discharge * combined diffusion coefficients * inhomogeneous mixing * mass fraction Subject RIV: BL - Plasma and Gas Discharge Physics https://www.vutbr.cz/www_base/vutdisk.php?i=36809a9aa

Etching Enhancement Followed by Nitridation on Low-k SiOCH Film in Ar/C5F10O Plasma

Science.gov (United States)

Miyawaki, Yudai; Shibata, Emi; Kondo, Yusuke; Takeda, Keigo; Kondo, Hiroki; Ishikawa, Kenji; Okamoto, Hidekazu; Sekine, Makoto; Hori, Masaru

2013-02-01

The etching rates of low-dielectric-constant (low-k), porous SiOCH (p-SiOCH) films were increased by nitrogen-added Ar/C5F10O plasma etching in dual-frequency (60 MHz/2 MHz)-excited parallel plate capacitively coupled plasma. Previously, perfluoropropyl vinyl ether [C5F10O] provided a very high density of CF3+ ions [Nagai et al.: Jpn. J. Appl. Phys. 45 (2006) 7100]. Surface nitridation on the p-SiOCH surface exposed to Ar/N2 plasma led to the etching of larger amounts of p-SiOCH in Ar/C5F10O plasma, which depended on the formation of bonds such as =C(sp2)=N(sp2)- and -C(sp)≡N(sp).

Waste form development for a DC arc furnace

Energy Technology Data Exchange (ETDEWEB)

Feng, X.; Bloomer, P.E.; Chantaraprachoom, N.; Gong, M.; Lamar, D.A.

1996-09-01

A laboratory crucible study was conducted to develop waste forms to treat nonradioactive simulated {sup 238}Pu heterogeneous debris waste from Savannah River, metal waste from the Idaho National Engineering Laboratory (INEL), and nominal waste also from INEL using DC arc melting. The preliminary results showed that the different waste form compositions had vastly different responses for each processing effect. The reducing condition of DC arc melting had no significant effects on the durability of some waste forms while it decreased the waste form durability from 300 to 700% for other waste forms, which resulted in the failure of some TCLP tests. The right formulations of waste can benefit from devitrification and showed an increase in durability by 40%. Some formulations showed no devitrification effects while others decreased durability by 200%. Increased waste loading also affected waste form behavior, decreasing durability for one waste, increasing durability by 240% for another, and showing no effect for the third waste. All of these responses to the processing and composition variations were dictated by the fundamental glass chemistry and can be adjusted to achieve maximal waste loading, acceptable durability, and desired processing characteristics if each waste formulation is designed for the result according to the glass chemistry.

Investigations Of A Pulsed Cathodic Vacuum Arc

Science.gov (United States)

Oates, T. W. H.; Pigott, J.; Denniss, P.; Mckenzie, D. R.; Bilek, M. M. M.

2003-06-01

Cathodic vacuum arcs are well established as a method for producing thin films for coatings and as a source of metal ions. Research into DC vacuum arcs has been going on for over ten years in the School of Physics at the University of Sydney. Recently a project was undertaken in the school to design and build a pulsed CVA for use in the investigation of plasma sheaths and plasma immersion ion implantation. Pulsed cathodic vacuum arcs generally have a higher current and plasma density and also provide a more stable and reproducible plasma density than their DC counterparts. Additionally it has been shown that if a high repetition frequency can be established the deposition rate of pulsed arcs is equal to or greater than that of DC arcs with a concomitant reduction in the rate of macro-particle formation. We present here results of our investigations into the building of a center-triggered pulsed cathodic vacuum arc. The design of the power supply and trigger mechanism and the geometry of the anode and cathode are examined. Observations of type I and II arc spots using a CCD camera, and cathode spot velocity dependence on arc current will be presented. The role of retrograde motion in a high current pulsed arc is discussed.

Investigations Of A Pulsed Cathodic Vacuum Arc

International Nuclear Information System (INIS)

Oates, T.W.H.; Pigott, J.; Denniss, P.; Mckenzie, D.R.; Bilek, M.M.M.

2003-01-01

Cathodic vacuum arcs are well established as a method for producing thin films for coatings and as a source of metal ions. Research into DC vacuum arcs has been going on for over ten years in the School of Physics at the University of Sydney. Recently a project was undertaken in the school to design and build a pulsed CVA for use in the investigation of plasma sheaths and plasma immersion ion implantation. Pulsed cathodic vacuum arcs generally have a higher current and plasma density and also provide a more stable and reproducible plasma density than their DC counterparts. Additionally it has been shown that if a high repetition frequency can be established the deposition rate of pulsed arcs is equal to or greater than that of DC arcs with a concomitant reduction in the rate of macro-particle formation. We present here results of our investigations into the building of a center-triggered pulsed cathodic vacuum arc. The design of the power supply and trigger mechanism and the geometry of the anode and cathode are examined. Observations of type I and II arc spots using a CCD camera, and cathode spot velocity dependence on arc current will be presented. The role of retrograde motion in a high current pulsed arc is discussed

Low voltage arc formation in railguns

Science.gov (United States)

Hawke, R.S.

1985-08-05

A low voltage plasma arc is first established across the rails behind the projectile by switching a low voltage high current source across the rails to establish a plasma arc by vaporizing a fuse mounted on the back of the projectile, maintaining the voltage across the rails below the railgun breakdown voltage to prevent arc formation ahead of the projectile. After the plasma arc has been formed behind the projectile a discriminator switches the full energy bank across the rails to accelerate the projectile. A gas gun injector may be utilized to inject a projectile into the breech of a railgun. The invention permits the use of a gas gun or gun powder injector and an evacuated barrel without the risk of spurious arc formation in front of the projectile.

Pyrolysis of Polyolefins Using Rotating Arc Plasma Technology for Production of Acetylene

Directory of Open Access Journals (Sweden)

Ming Zhang

2017-04-01

Full Text Available Polyolefin, as one of the most widely used macromolecule materials, has been one of the most serious threats to the environment. Current treatment methods of waste polyolefin including landfill, incineration, and thermal degradation have suffered from severe problems such as secondary pollution and the generation of other toxic substances. In this article, we report for the first time a high-efficiency method to produce high-value C2H2 from polyolefins using a rotating direct current arc plasma reactor, using polyethylene and polypropylene as feedstocks. The essence of this method is that a reductive atmosphere of pyrolysis enables a thermodynamic preference to C2H2 over other carbon-containing gas and the rotating direct current arc plasma reactor allows for a uniform distribution of high temperature to ensure high conversion of polymers. Thermodynamic simulation of product composition was performed, and the effect of plasma input power, polyolefin feed rate, and working gas flow rate on the pyrolysis results was experimentally investigated. It was found that, with proper parameter control, approximately complete conversion of carbon in polyolefin could be obtained, with a C2H2 selectivity higher than 80% and a C2H2 yield higher than 70%. These results not only create new opportunities for the reuse of polymer waste, but are also instructive for the green production of C2H2.

Plasma arc incineration of a supercompacted waste form

International Nuclear Information System (INIS)

Geimer, Ray; Batdorf, Jim; Larsen, Milo M.

1991-01-01

The charter of the Department of Energy (DOE) Office of Technology Development (OTD) is to identify and develop technologies that have potential application in the treatment of DOE wastes. One particular waste of concern within the DOE is transuranic (TRU) waste, which is generated and stored at several DOE sites. For several reasons, it may become necessary for DOE to treat some of the TRU waste before it is permanently disposed at the Waste Isolation Pilot Plant. This is particularly evident for one form of TRU waste at the Rocky Flats Plant, a TRU waste that contains both radioactive and hazardous constituents, and will be compacted into a very dense form using a supercompacting process. High temperature DC arc generated plasma technology is a potential treatment method for TRU waste, and its use has the potential to provide many advantages in the management of TRU. This paper begins by discussing the need for development of a treatment process for TRU waste, and the potential advantages that a plasma waste treatment system can provide in treating TRU waste. This is followed by a discussion of a project currently being conducted for the DOE to demonstrate and assess the feasibility of using a plasma system for treatment of supercompacted TRU waste

The spatial structure of cathode plasma jets in a vacuum arc

International Nuclear Information System (INIS)

Krinberg, I.A.; Zverev, E.A.

1999-01-01

It is shown that, in cathode plasma jets of a vacuum arc with an interelectrode gap of up to 1 m and a current of 10 2 -10 3 A, there exist three characteristic regions with different ratios β of the plasma pressure to the magnetic field pressure. The plasma emitted from cathode microspots, in the form of microjets, is heated and accelerated predominantly in the region near the cathode (z -2 ), in which β≅10 2 -10 3 . After the microjets merge into one jet, the plasma in the region z≅0.03-3 cm begins to move toward the jet axis because of the compression of the jet by its own magnetic field (β<1). Just before the compression reaches its maximum, the density, temperature, and potential sharply increase, and the compression comes to an end. In the region z≥3 cm, the cathode plasma jet looks like a paraboloid of revolution, whose surface oscillates about the equilibrium position (β≅1), which causes the density, temperature, and potential to oscillate in a similar fashion

Optimization of Dimensional accuracy in plasma arc cutting process employing parametric modelling approach

Science.gov (United States)

Naik, Deepak kumar; Maity, K. P.

2018-03-01

Plasma arc cutting (PAC) is a high temperature thermal cutting process employed for the cutting of extensively high strength material which are difficult to cut through any other manufacturing process. This process involves high energized plasma arc to cut any conducting material with better dimensional accuracy in lesser time. This research work presents the effect of process parameter on to the dimensional accuracy of PAC process. The input process parameters were selected as arc voltage, standoff distance and cutting speed. A rectangular plate of 304L stainless steel of 10 mm thickness was taken for the experiment as a workpiece. Stainless steel is very extensively used material in manufacturing industries. Linear dimension were measured following Taguchi’s L16 orthogonal array design approach. Three levels were selected to conduct the experiment for each of the process parameter. In all experiments, clockwise cut direction was followed. The result obtained thorough measurement is further analyzed. Analysis of variance (ANOVA) and Analysis of means (ANOM) were performed to evaluate the effect of each process parameter. ANOVA analysis reveals the effect of input process parameter upon leaner dimension in X axis. The results of the work shows that the optimal setting of process parameter values for the leaner dimension on the X axis. The result of the investigations clearly show that the specific range of input process parameter achieved the improved machinability.

Reliability of graphite furnace atomic absorption spectrometry as ...

African Journals Online (AJOL)

spectrometry as alternative method for trace analysis of ... Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry .... Methods comparison and validation .... plasma-optical emission spectrometry.

Aspects of plasma arc cutting process in the AISI 321 type stainless steel

International Nuclear Information System (INIS)

Souza Barros, I. de.

1985-01-01

Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

Correlation methods in cutting arcs

Energy Technology Data Exchange (ETDEWEB)

Prevosto, L; Kelly, H, E-mail: prevosto@waycom.com.ar [Grupo de Descargas Electricas, Departamento Ing. Electromecanica, Universidad Tecnologica Nacional, Regional Venado Tuerto, Laprida 651, Venado Tuerto (2600), Santa Fe (Argentina)

2011-05-01

The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

Correlation methods in cutting arcs

International Nuclear Information System (INIS)

Prevosto, L; Kelly, H

2011-01-01

The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

Magnetically enhanced vacuum arc thruster

International Nuclear Information System (INIS)

Keidar, Michael; Schein, Jochen; Wilson, Kristi; Gerhan, Andrew; Au, Michael; Tang, Benjamin; Idzkowski, Luke; Krishnan, Mahadevan; Beilis, Isak I

2005-01-01

A hydrodynamic model of the vacuum arc thruster and its plume is described. Primarily an effect of the magnetic field on the plume expansion and plasma generation is considered. Two particular examples are investigated, namely the magnetically enhanced co-axial vacuum arc thruster (MVAT) and the vacuum arc thruster with ring electrodes (RVAT). It is found that the magnetic field significantly decreases the plasma plume radial expansion under typical conditions. Predicted plasma density profiles in the plume of the MVAT are compared with experimental profiles, and generally a good agreement is found. In the case of the RVAT the influence of the magnetic field leads to plasma jet deceleration, which explains the non-monotonic dependence of the ion current density, on an axial magnetic field observed experimentally

Magnetically enhanced vacuum arc thruster

Energy Technology Data Exchange (ETDEWEB)

Keidar, Michael [University of Michigan, Ann Arbor 48109 MI (United States); Schein, Jochen [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Wilson, Kristi [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Gerhan, Andrew [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Au, Michael [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Tang, Benjamin [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Idzkowski, Luke [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Krishnan, Mahadevan [Alameda Applied Science Corporation, San Leandro, CA 94577 (United States); Beilis, Isak I [Tel Aviv University, Tel Aviv (Israel)

2005-11-01

A hydrodynamic model of the vacuum arc thruster and its plume is described. Primarily an effect of the magnetic field on the plume expansion and plasma generation is considered. Two particular examples are investigated, namely the magnetically enhanced co-axial vacuum arc thruster (MVAT) and the vacuum arc thruster with ring electrodes (RVAT). It is found that the magnetic field significantly decreases the plasma plume radial expansion under typical conditions. Predicted plasma density profiles in the plume of the MVAT are compared with experimental profiles, and generally a good agreement is found. In the case of the RVAT the influence of the magnetic field leads to plasma jet deceleration, which explains the non-monotonic dependence of the ion current density, on an axial magnetic field observed experimentally.

Non-equilibrium nitrogen DC-arc plasma treatment of TiO2 nanopowder.

Science.gov (United States)

Suzuki, Yoshikazu; Gonzalez-Aguilar, José; Traisnel, Noel; Berger, Marie-Hélène; Repoux, Monique; Fulcheri, Laurent

2009-01-01

Non-equilibrium nitrogen DC-arc plasma treatment of a commercial TiO2 anatase nanopowder was examined to obtain nitrogen-doped TiO2. By using a non-thermal discharge at low current (150 mA) and high voltage (1200 V) using pure N2 gas, light yellowish-gray TiO2 powder was successfully obtained within a short period of 5-10 min. XPS and TEM-EELS studies confirmed the existence of doped nitrogen. Due to the relatively mild conditions (plasma power of 180 W), metastable anatase structure and fine crystallite size of TiO2 (ca. 10 nm) were maintained after the plasma treatment. The in-flight powder treatment system used in this study is promising for various type of powder treatment.

Synthesis of aluminum nitride films by plasma immersion ion implantation-deposition using hybrid gas-metal cathodic arc gun

International Nuclear Information System (INIS)

Shen Liru; Fu, Ricky K.Y.; Chu, Paul K.

2004-01-01

Aluminum nitride (AlN) is of interest in the industry because of its excellent electronic, optical, acoustic, thermal, and mechanical properties. In this work, aluminum nitride films are deposited on silicon wafers (100) by metal plasma immersion ion implantation and deposition (PIIID) using a modified hybrid gas-metal cathodic arc plasma source and with no intentional heating to the substrate. The mixed metal and gaseous plasma is generated by feeding the gas into the arc discharge region. The deposition rate is found to mainly depend on the Al ion flux from the cathodic arc source and is only slightly affected by the N 2 flow rate. The AlN films fabricated by this method exhibit a cubic crystalline microstructure with stable and low internal stress. The surface of the AlN films is quite smooth with the surface roughness on the order of 1/2 nm as determined by atomic force microscopy, homogeneous, and continuous, and the dense granular microstructures give rise to good adhesion with the substrate. The N to Al ratio increases with the bias voltage applied to the substrates. A fairly large amount of O originating from the residual vacuum is found in the samples with low N:Al ratios, but a high bias reduces the oxygen concentration. The compositions, microstructures and crystal states of the deposited films are quite stable and remain unchanged after annealing at 800 deg. C for 1 h. Our hybrid gas-metal source cathodic arc source delivers better AlN thin films than conventional PIIID employing dual plasmas

Experimental study of the effect of gas nature on plasma arc cutting of mild steel

Czech Academy of Sciences Publication Activity Database

Kavka, Tetyana; Mašláni, Alan; Hrabovský, Milan; Křenek, Petr; Stehrer, T.; Pauser, H.

2013-01-01

Roč. 46, č. 22 (2013), s. 224011-224011 ISSN 0022-3727 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 Keywords : Arc cutting * steam plasma cutting * energy balance Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 2.521, year: 2013 http://iopscience.iop.org/0022-3727/46/22/224011/pdf/0022-3727_46_22_224011.pdf

Electric fuses operation, a review: 2. Arcing period

International Nuclear Information System (INIS)

Bussière, W

2012-01-01

In the electric fuse operation the arcing period follows immediately the pre-arcing period depicted in Part 1 (Part 1. Pre-arcing period). The transition between these two operation steps is not fully understood at this time. To simplify the beginning of the arcing period can be identified with the electric arc ignition i.e. with the electrodes voltage drop. The consecutive plasma is of metallic type at the beginning of the arcing period and of metallic plus silica type with varying mixture up to the end of the arcing period. The energy brought by the fault current is withdrawn by means of the interaction between the electric arc and the arc quenching material (usually silica sand) whose morphometric properties influence the properties of the plasma column: composition, thermodynamic properties and transport coefficients of the plasma column depend on the porosity (and other morphometric properties) of the filler. The fuse element erosion also known as burn-back is responsible for the lengthening of the plasma column and the variations of the electric field. The whole of these processes is depicted by means of experimental results or modellings when possible.

Fluctuation characteristics of arc voltage and jet flow in a non-transferred dc plasma generated at reduced pressure

International Nuclear Information System (INIS)

Pan, W X; Guo, Z Y; Meng, X; Huang, H J; Wu, C K

2009-01-01

A torch with a set of inter-electrode inserts between the cathode and the anode/nozzle with a wide nozzle exit was designed to generate plasma jets at chamber pressures of 500-10 000 Pa. The variation of the arc voltage was examined with the change in working parameters such as gas flow rate and chamber pressure. The fluctuation in the arc voltage was recorded with an oscilloscope, and the plasma jet fluctuation near the torch exit was observed with a high-speed video camera and detected with a double-electrostatic probe. Results show that the 300 Hz wave originated from the tri-phase rectified power supply was always detected under all generating conditions. Helmholtz oscillations over 3000 Hz was detected superposed on the 300 Hz wave at gas flow rates higher than 8.8 slm with a peak to valley amplitude lower than 5% of the average voltage value. No appreciable voltage fluctuation caused by the irregular arc root movement is detected, and mechanisms for the arc voltage and jet flow fluctuations are discussed.

Influence of the arc plasma parameters on the weld pool profile in TIG welding

Science.gov (United States)

Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.

2014-11-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

Influence of the arc plasma parameters on the weld pool profile in TIG welding

International Nuclear Information System (INIS)

Toropchin, A; Frolov, V; Pipa, A V; Kozakov, R; Uhrlandt, D

2014-01-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results

Numerical simulation of heat transfer and fluid flow in a DC plasma-arc device for waste thermal treatment

International Nuclear Information System (INIS)

Deng, Jing; Li, Yaojian; Xu, Yongxiang; Sheng, Hongzhi

2010-01-01

In this work, Magnetic Fluid dynamics (MHD) model is used to stimulate the electromagnetic field, heat transfer and fluid flow in a DC non-transferred arc plasma torch. Through the coupled iterative computation about the electromagnetic equations described by magnetic vector potential format and the modified fluid dynamics equations, the electric potential, temperature and velocity distributions in the torch are obtained. The fluid-solid coupled computation method is applied to treat the electric current and heat transfer at the interface between the electrodes and fluid. The location of arc root attachment at the inside surface of anode and the arc voltage of the torch that we have predicted are very consistent with the corresponding experimental results. The calculated results of the torch are applied to the numerical simulation of the plasma jets under the laminar and turbulent condition. (author)

The variable polarity plasma arc welding process: Characteristics and performance

Science.gov (United States)

Hung, R. J.; Zhu, G. J.

1991-01-01

Significant advantages of the Variable Polarity Plasma Arc (VPPA) Welding Process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. The power distribution was analyzed for an argon plasma gas flow constituting the fluid in the VPPA Welding Process. The major heat loss at the torch nozzle is convective heat transfer; in the space between the outlet of the nozzle and the workpiece; radiative heat transfer; and in the keyhole in the workpiece, convective heat transfer. The power absorbed at the workpiece produces the molten puddle that solidifies into the weld bead. Crown and root widths, and crown and root heights of the weld bead are predicted. The basis is provided for an algorithm for automatic control of VPPA welding machine parameters to obtain desired weld bead dimensions.

Synthesis of aluminium nanoparticles by arc evaporation of an ...

Indian Academy of Sciences (India)

Administrator

Abstract. Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on.

Development of plasma arc cutting technique for dismantlement of reactor internals in JPDR decommissioning program

International Nuclear Information System (INIS)

Yanagihara, Satoshi; Tanaka, Mitsugu; Ujihara, Norio.

1988-01-01

The decommissioning program for JPDR has been conducted by JAERI since 1981 under contact with the Science and Technology Agency of Japan. The development of cutting tools for dismantling the JPDR is one of the important items in the program. An underwater plasma arc cutting technique was selected for dismantling the JPDR core internals. The study was concentrated on improving the cutting ability in water. Various cutting tests were conducted changing the parameters such as arc current, supply gas and cutting speed to evaluate the most effective cutting condition. Through the study, it has been achieved to be able to cut a 130 mm thick stainless steel plate in water. In addition, the amount and the characteristics of by-products were measured during the cutting tests for the safety evaluation of the dismantling activities. Final cutting tests and checkout of whole plasma arc cutting system were conducted using a mockup water pool and test pieces simulating the JPDR core internals. It was proved from the tests that the cutting system developed in the program will be applicable for the JPDR core internals dismantlement. (author)

Stability of alternating current gliding arcs

DEFF Research Database (Denmark)

Kusano, Yukihiro; Salewski, Mirko; Leipold, Frank

2014-01-01

on Ohm’s law indicates that the critical length of alternating current (AC) gliding arc discharge columns can be larger than that of a corresponding direct current (DC) gliding arc. This finding is supported by previously published images of AC and DC gliding arcs. Furthermore, the analysis shows......A gliding arc is a quenched plasma that can be operated as a non-thermal plasma at atmospheric pressure and that is thus suitable for large-scale plasma surface treatment. For its practical industrial use the discharge should be extended stably in ambient air. A simple analytical calculation based...... that the critical length can be increased by increasing the AC frequency, decreasing the serial resistance and lowering the gas flow rate. The predicted dependence of gas flow rate on the arc length is experimentally demonstrated. The gap width is varied to study an optimal electrode design, since the extended non...

Active control of massively separated high-speed/base flows with electric arc plasma actuators

Science.gov (United States)

DeBlauw, Bradley G.

The current project was undertaken to evaluate the effects of electric arc plasma actuators on high-speed separated flows. Two underlying goals motivated these experiments. The first goal was to provide a flow control technique that will result in enhanced flight performance for supersonic vehicles by altering the near-wake characteristics. The second goal was to gain a broader and more sophisticated understanding of these complex, supersonic, massively-separated, compressible, and turbulent flow fields. The attainment of the proposed objectives was facilitated through energy deposition from multiple electric-arc plasma discharges near the base corner separation point. The control authority of electric arc plasma actuators on a supersonic axisymmetric base flow was evaluated for several actuator geometries, frequencies, forcing modes, duty cycles/on-times, and currents. Initially, an electric arc plasma actuator power supply and control system were constructed to generate the arcs. Experiments were performed to evaluate the operational characteristics, electromagnetic emission, and fluidic effect of the actuators in quiescent ambient air. The maximum velocity induced by the arc when formed in a 5 mm x 1.6 mm x 2 mm deep cavity was about 40 m/s. During breakdown, the electromagnetic emission exhibited a rise and fall in intensity over a period of about 340 ns. After breakdown, the emission stabilized to a near-constant distribution. It was also observed that the plasma formed into two different modes: "high-voltage" and "low-voltage". It is believed that the plasma may be switching between an arc discharge and a glow discharge for these different modes. The two types of plasma do not appear to cause substantial differences on the induced fluidic effects of the actuator. In general, the characterization study provided a greater fundamental understanding of the operation of the actuators, as well as data for computational model comparison. Preliminary investigations

Antimicrobial properties of uncapped silver nanoparticles synthesized by DC arc thermal plasma technique.

Science.gov (United States)

Shinde, Manish; Patil, Rajendra; Karmakar, Soumen; Bhoraskar, Sudha; Rane, Sunit; Gade, Wasudev; Amalnerkar, Dinesh

2012-02-01

We, herein, report the antimicrobial properties of uncapped silver nanoparticles for a Gram positive model organism, Bacillus subtilis. Uncapped silver nanoparticles have been prepared using less-explored DC arc thermal plasma technique by considering its large scale generation capability. It is observed that the resultant nanoparticles show size as well as optical property dependent antimicrobial effect.

Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

International Nuclear Information System (INIS)

McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D'Amico, N.

1994-01-01

This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D'Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace

Arc Motion in an Obliquely Imposed Alternating Magnetic Field

International Nuclear Information System (INIS)

Akiho, R; Takeda, K; Sugimoto, M

2012-01-01

The arc motion is theoretically investigated under an alternating magnetic field imposed obliquely to the arc. The arc is known to oscillate on a 2-D plane when the alternating magnetic field is imposed perpendicularly to the arc. If the alternating magnetic field is imposed obliquely to the arc, then it is expected that the arc oscillates not on the 2-D plane but in a 3-D space. For this study, 3-D simulation was performed on the motion of the plasma gas under an alternating magnetic field crossing obliquely to the arc. It was also assumed that a stream line of the plasma gas represented the arc profile. The momentum equation for the plasma gas was solved together with the continuity equation. Governing parameters for the gas motion are θ (crossing angle), v 0 (initial velocity of the plasma gas), and λ. Parameter λ is defined as λ = (I a B 0 )/Q 0 . Numerical results are reported under different operating conditions such as magnetic flux densities and the angles between the arc and the magnetic flux. If the crossing angle is larger than 4/π, the arc might be extinguished because of the drastic increase of the arc length.

Consolidating NASA's Arc Jets

Science.gov (United States)