WWER-1000 nuclear fuel manufacturing process at PJSC MSZ

International Nuclear Information System (INIS)

Morylev, A.; Bagdatyeva, E.; Aksenov, P.

2015-01-01

In this report a brief description of WWER-1000 fuel manufacturing process steps at PJSC MSZ as: uranium dioxide powder fabrication; fuel pellet manufacture fuel rod manufacture working assembly and fuel assembly manufacture is given. The implemented innovations are also presented

Fact sheet on fuel manufacturing and utilization

International Nuclear Information System (INIS)

2006-01-01

The Nuclear Fuel Cycle and Materials Section (NFCMS) supports Member States to improve in-pile fuel performance and management of materials; and to develop advanced fuel technologies for ensuring reliability and economic efficiency of the nuclear fuel cycle, provides assistance to Member States to support fuel-manufacturing capability, including quality assurance techniques, optimization of manufacturing parameters and radiation protection, supports the development fuel modeling expertise in Member States, covering both normal operation and postulated and severe accident conditions, provides information and support for the operation of Nuclear Power Plant to ensure that the environment and water chemistry is appropriate for fuel operation, supports fuel failure investigations, including equipment for failed fuel detection and for post-irradiation examination and inspection, as well as fuel repair, provides information and support research into the basic properties of fuel materials, including UO2, MOX, (Th, Pu)O2, (Th, U233)O2 fuels and zirconium alloy cladding and fuel assembly components and offers guidance on the relationship with back-end requirement (interim storage, transport, reprocessing, disposal), fuel utilization and management, MOX fuels, alternative fuels and advanced fuel technology and materials, economic and other aspects of nuclear fuel use (e.g. environmental impact). Recently NFCMS provided support to a Member State manufacturing Gadolinia doped fuel and provided in-mast sipping equipment to a Nuclear Power Plant to allow the determination of fuel failure. Member States interested in fuel performance and manufacture should contact the Technical Cooperation Department of the Agency and Member States interested in knowing more about the Agency's programme on source management should contact: C. Ganguly, Section Head, V. Inozemtsev, J. Killeen

Manufacture of fuel and fuel channels and their performance in Indian PHWRs'

International Nuclear Information System (INIS)

Kalidas, R.

2005-01-01

Nuclear Fuel Complex (NFC) at Hyderabad is conglomeration of chemical, metallurgical and mechanical plants, processing uranium and zirconium in two separate streams and culminating in the fuel assembly plant. Apart from manufacturing fuel for Pressurised Heavy Water Reactors (PHWRs) and Boiling Water Reactors (BWRs), NFC is also engaged in the manufacture of reactor core structurals for these reactors. NFC has carried our several technological developments over the years and implemented them for the manufacture of fuel, calandria tubes and pressure tubes for PHWRs. Keeping in pace with the Nuclear Power Programme envisaged by the Department of Atomic Energy, NFC had augmented its production capacities in all these areas. The paper highlights several actions initiated in the areas of fuel design, fuel manufacturing, manufacturing of zirconium alloy core structurals, fuel clad tubes and components and their performance in Indian PHWRs. (author)

Nuclear fuel manufacturing. Current activities and prospects at INR Pitesti

International Nuclear Information System (INIS)

Horhoianu, Grigore

2001-01-01

Development of the CANDU nuclear fuel is currently conducted world wide onto two principal directions: - increasing the service span of the current type of fuel and improving the efficiency of burnup in reactor; - reducing the costs of fuel manufacturing by improving the design and manufacturing technologies in condition of increasing fuel performance. In parallel, a research program, RAAN, is undergoing, concerning the development of advanced CANDU type fuels (SEU, RU, DUPIC, Th), aiming at reducing the overall costs per fuel cycle. In the INR TRIGA reactor a large number of experimental fuel elements manufactured in INR were irradiated under different conditions specific to the CANDU reactor operation. Post irradiation investigations both destructive and non-destructive were carried out in the hot cells at INR Pitesti. The experimental results were used in order to optimize and evaluate the fuel project, to check the fuel manufacturing technologies as well as to certify the computational codes. The local thermo-mechanical analyses by final element methods, modelling the SCC phenomenon, probabilistic evaluation of performance parameters of the fuel, constitute new directions in the modelling and developing computational code. The developed codes were submitted to a thorough validation process to comply with the quality assurance. The excellent results obtained in INR were confirmed by participation in the FUMEX International Exercises of computer code intercomparison, organized by IAEA Vienna. Progress was also recorded in establishing the behaviour of fuel elements failed during reactor operation and the effect their maintenance in the reactor core could have upon the power reactor operation. A system-expert variant was worked out able for a short term analysis of the decisions referring to removing the failing element at Cernavoda NPP. As advanced CANDU fuel is concerned, until now preliminary variants for a fuel bundle with 43 elements containing slightly

18 years experience on UF{sub 6} handling at Japanese nuclear fuel manufacturer

Energy Technology Data Exchange (ETDEWEB)

Fujinaga, H.; Yamazaki, N.; Takebe, N. [Japan Nucelar Fuel Conversion Co., Ltd., Ibaraki (Japan)

1991-12-31

In the spring of 1991, a leading nuclear fuel manufacturing company in Japan, celebrated its 18th anniversary. Since 1973, the company has produced over 5000 metric ton of ceramic grade UO{sub 2} powder to supply to Japanese fabricators, without major accident/incident and especially with a successful safety record on UF{sub 6} handling. The company`s 18 years experience on nuclear fuel manufacturing reveals that key factors for the safe handling of UF{sub 6} are (1) installing adequate facilities, equipped with safety devices, (2) providing UF{sub 6} handling manuals and executing them strictly, and (3) repeating on and off the job training for operators. In this paper, equipment and the operation mode for UF{sub 6} processing at their facility are discussed.

Manufacture of fuel and fuel channels and their performance in Indian PHWRS - an overview

International Nuclear Information System (INIS)

Kalidas, R.

2005-01-01

Nuclear Fuel Complex (NFC) at Hyderabad is a conglomeration of chemical, metallurgical and mechanical plants, processing uranium and zirconium in two separate streams and culminating in the fuel assembly plant. Apart from manufacturing fuel for Pressurised Heavy Water Reactors (PHWRs) and Boiling Water Reactors (BWRs), NFC is also engaged in the manufacture of reactor core structurals for these reactors. NFC has carried out several technological developments over the years and implemented them for the manufacture of fuel, calandria tubes and pressure tubes for PHWRs. Keeping in pace with the Nuclear Power Programme envisaged by the Department of Atomic Energy, NFC had augmented its production capacities in all these areas. The paper highlights several actions initiated in the areas of fuel design, fuel manufacturing, manufacturing of zirconium alloy core structurals, fuel clad tubes and components and their performance in Indian PHWRs. (author)

Westinghouse fuel manufacturing systems: a step change in performance improvements

International Nuclear Information System (INIS)

Mutyala, Meena

2009-01-01

Today's competitive electrical generation industry demands that nuclear power plant operators minimize total operating costs, including fuel cycle cost while maintaining flawless fuel performance. The mission of Westinghouse Nuclear Fuel is to be the industry's most responsive supplier of flawless, value added fuel products and services, as judged by our customers. As nuclear is fast becoming the choice of many countries, existing manufacturing plants and facilities are once again running at full capacity. In this context Westinghouse Nuclear Fuel is committed to deliver a step change in performance improvement worldwide through its manufacturing operations by the introduction of a set of fundamentals collectively named the 'Westinghouse Fuel Manufacturing System' (WFMS), whose key principles are discussed in this paper. (author)

Process and quality control in manufacturing of nuclear fuel assemblies of LWRs

International Nuclear Information System (INIS)

Dietrich, M.; Hoff, A.; Reimann, P.

2000-01-01

Manufacturing of nuclear fuel assemblies requires a multitude of different process and quality methods to assure and maintain a high quality level. In recent years methods have been applied which prevent deviations rather than detect deviant products. This paper gives an example on how to control a complex manufacturing process by using a small number of key parameters and second, it demonstrates the importance of graphical data evaluation and presentation methods. In the past many product and product characteristics were inspected m comparison with specification limits only. However, todays methods allow the early identification of trends, increase of variation, shifts disturbances etc. before the product characteristics exceed the specification limits. These methods are process control charts, x-y-plots, boxplots, failure mode and effect analysis (FMEA), process capability numbers and others. This paper demonstrates the beneficial use of some of the methods by presenting selected examples applied at Advanced Nuclear Fuels GmbH (ANF). (author)

Regulatory control of fuel design and manufacturing

International Nuclear Information System (INIS)

1994-01-01

The regulatory control of the design and manufacturing of the nuclear fuel and of the control rods aims to ensure conformance to set requirements during normal operating conditions, anticipated operational transients and postulated accident conditions. The regulatory control of design, manufacturing, receiving inspections and the start of operation of the nuclear fuel are specified in the guide. The regulatory control procedure also applies to the control rods and the shield elements

The current state of development works for manufacturing and methods of controlling the nuclear fuel for NPPs of Ukraine

International Nuclear Information System (INIS)

Odeychuk, N.P.; Levenets, V.V.; Krasnorutsky, V.S.

2000-01-01

The paper presents the results of NSC KIPT researches on manufacturing the fuel microspheres and pellets based on uranium dioxide. The data on fuel characteristics for different manufacturing stages are given. The problems of improving the fuel quality with changing the structure characteristics of pellets are considered. Demonstrated is the hardware for pellet controlling and presented are the new ways for developing the methods of controlling the nuclear fuel: X-ray fluorescent analysis; complex of nuclear-physical methods on the base of accelerators; laser-excitation energy-mass-spectrometer. (author)

Flexibility in fuel manufacturing

International Nuclear Information System (INIS)

Reparaz, A.; Stavig, W.E.; McLees, R.B.

1987-01-01

From its inception Exxon Nuclear has produced both BWR and PWR fuels. This is reflected in a product line that, to date, includes over 20 fuel designs. These range from 6x6 design at one end of the spectrum to the recently introduced 17x17 design. The benefits offered include close tailoring of the fuel design to match the customer's requirements, and the ability to rapidly introduce product changes, such as the axial blanket design, with a minimal impact on manufacturing. This flexibility places a number of demands on the manufacturing organization. Close interfaces must be established, and maintained, between the marketing, product design, manufacturing, purchasing and quality organizations, and the information flows must be immediate and accurate. Production schedules must be well planned and must be maintained or revised to reflect changing circumstances. Finally, the manufacturing facilities must be designed to allow rapid switchover between product designs with minor tooling changes and/or rerouting of product flows to alternate work stations. Among the tools used to manage the flow of information and to maintain the tight integration necessary between the various manufacturing, engineering and quality organizations is a commercially available, computerized planning and tracking system, AMAPS. A real-time production data collection system has been designed which gathers data from each production work station for use by the shop floor control module of AMAPS. Accuracy of input to the system is improved through extensive use of bar codes to gather information on the product as it moves through and between work stations. This computerized preparation of material tracing has an impact on direct manufacturing records, quality control records, nuclear material records and accounting and inventory records. This is of benefit to both Exxon Nuclear and its customers

Nuclear fuel quality assurance

International Nuclear Information System (INIS)

1976-01-01

Full text: Quality assurance is used extensively in the design, construction and operation of nuclear power plants. This methodology is applied to all activities affecting the quality of a nuclear power plant in order to obtain confidence that an item or a facility will perform satisfactorily in service. Although the achievement of quality is the responsibility of all parties participating in a nuclear power project, establishment and implementation of the quality assurance programme for the whole plant is a main responsibility of the plant owner. For the plant owner, the main concern is to achieve control over the quality of purchased products or services through contractual arrangements with the vendors. In the case of purchase of nuclear fuel, the application of quality assurance might be faced with several difficulties because of the lack of standardization in nuclear fuel and the proprietary information of the fuel manufacturers on fuel design specifications and fuel manufacturing procedures. The problems of quality assurance for purchase of nuclear fuel were discussed in detail during the seminar. Due to the lack of generally acceptable standards, the successful application of the quality assurance concept to the procurement of fuel depends on how much information can be provided by the fuel manufacturer to the utility which is purchasing fuel, and in what form and how early this information can be provided. The extent of information transfer is basically set out in the individual vendor-utility contracts, with some indirect influence from the requirements of regulatory bodies. Any conflict that exists appears to come from utilities which desire more extensive control over the product they are buying. There is a reluctance on the part of vendors to permit close insight of the purchasers into their design and manufacturing procedures, but there nevertheless seems to be an increasing trend towards release of more information to the purchasers. It appears that

Nuclear fuel in water reactors: manufacturing technology operational experience and development activities in the Federal Republic of Germany

International Nuclear Information System (INIS)

Holzer, R.; Knoedler, D.

1977-01-01

The nuclear fuel industry in the F.R. Germany comprises the full range of manufacturing capabilities for pressurized - boiling- and heavy water reactor technology. The existing manufacturing companies are RBU and Alkem. RBU makes natural and enriched UO 2 -fuel assemblies, starting with powder preparation. Facilites to produce UO 2 -Gadolinia and UO 2 -ThO 2 fuel are also available. Alkem is manufacturing mixed oxide UO 2 /PuO 2 -fuel and -rods. Zircaloy cladding tubes are produced by NRG and MRW. This constitutes the largest single nuclear fuel manufacturing capacity outside the USA. The companies are interested in export and current capacity trends indicate some overcapacity caused by delays in plant schedules. Construction of a new fuel manufacturing plant in the FRG has been announced by Exxon. Supplementary to quality control in manufacturing an integrated quality assurance-system has been established between the reactor vendor KWU, fuel design and -engineering division, and the existing manufacturing companies for fuel and tubing. The operating experience with LWR and HWR fuel dates back to 1964/65 and proves good performance. No generic problems like densification or rod bow were encountered. Possible reasons for the small fraction of defective rods could be quickly identified by a fast feedback system incorporating a close cooperation between KWU and the utilities. KWU combines fuel development, hot-cell and poolside service facilities as well as fuel technology linking to manufacturing in one hand. The common responsibility of KWU for core- and fuel design which enabled an integral optimization was also an important reason for the successful operation and flexibility in design. Development efforts will be concentrated on tests to improve the understanding of power ramping capability under extreme operational and postulated abnormal conditions, on statistical evaluation of safety aspects and on improved economy. The LWR fuel development was sponsored by the

The logistics and the supply chain in the Juzbado Nuclear Fuel Manufacturing Plant; Cadena logistica en la fabrica de elementos combustibles de Juzbado

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-07-01

The paper describe the logistics and the supply chain in the Juzbado Nuclear Fuel Manufacturing Plant, located in Juzbado in the province of Salamanca. In the the article are described the principal elements in the supply chain and the difficulties of its management derived from the short period for the manufacturing of the nuclear fuel. It's also given a view in relation to the transportation by land sea of the nuclear components, uranium oxide powder and the manufactured fuel. The characteristics of the supply chain are determined by the plant production forecast, by the origin and high technology of the raw materials and by nuclear fuel delivery site locations. (Author)

The nuclear fuel cycle: (2) fuel element manufacture

International Nuclear Information System (INIS)

Doran, J.

1976-01-01

Large-scale production of nuclear fuel in the United Kingdom is carried out at Springfields Works of British Nuclear Fuels Ltd., a company formed from the United Kingdom Atomic Energy Authority in 1971. The paper describes in some detail the Springfields Works processes for the conversion of uranium ore concentrate to uranium tetrafluoride, then conversion of the tetrafluoride to either uranium metal for cladding in Magnox to form fuel for the British Mk I gas-cooled reactors, or to uranium hexafluoride for enrichment of the fissile 235 U isotope content at the Capenhurst Works of BNFL. Details are given of the reconversion at Springfields Works of this enriched uranium hexafluoride to uranium dioxide, which is pelleted and then clad in either stainless steel or zircaloy containers to form the fuel assemblies for the British Mk II AGR or advanced gas-cooled reactors or for the water reactor fuels. (author)

Enusa, Internationalized Enterprise in Nuclear Fuel Manufacture and Associated Engineering Services

International Nuclear Information System (INIS)

Garcia-Calderon, G.

2000-01-01

Since the beginning of its activities, in 1972, ENUSA has been providing an important contribution to Spanish nuclear energy development, performing activities in the first part of the nuclear fuel cycle. Few years after starting the production at the juzbado manufacturing plant, ENUSA realised that, in order to be competitive, needed to expand its activities beyond the Spanish border and took the decision of being present in the Nuclear fuel market in Europe internationalizing its activities. ENUSA reached Strategic Alliance with of the most important technology owners, General Electric and Westinghouse. These alliances have allowed the Company to be one of the players in the very competitive European fuel market, and have also been, important to position ENUSA in an industry in process of consolidation. In parallel to these activities, ENUSA has been present in different international R and D projects, being member of the NFIR of EPRI and Halden projects, and promoting other international R and D programs with companies from USA, Japan, etc. This R and D efforts, together with those Alliance, will allow ENUSA to have an advanced product in this new deregulated market, creating value to the service of our customers. (Author)

Quality management of nuclear fuel

International Nuclear Information System (INIS)

2006-01-01

The Guide presents the quality management requirements to be complied with in the procurement, design, manufacture, transport, receipt, storage, handling and operation of nuclear fuel. The Guide also applies to control rods and shield elements to be placed in the reactor. The Guide is mainly aimed for the licensee responsible for the procurement and operation of fuel, for the fuel designer and manufacturer and for other organisations, whose activities affect fuel quality and the safety of fuel transport, storage and operation. General requirements for nuclear fuel are presented in Section 114 of the Finnish Nuclear Energy Decree and in Section 15 of the Government Decision (395/1991). Regulatory control of the safety of fuel is described in Guides YVL6.1, YVL6.2 and YVL6.3. An overview of the regulatory control of nuclear power plants carried out by STUK (Radiation and Nuclear Safety Authority, Finland) is clarified in Guide YVL1.1

Recent advances in fuel product and manufacturing process development

International Nuclear Information System (INIS)

Slember, R.J.; Doshi, P.K.

1987-01-01

This paper discusses advancements in commercial nuclear fuel products and manufacturing made by the Westinghouse Electric Corporation in response to the commercial nuclear fuel industry's demand for high reliability, increased plant availability and improved operating flexibility. The features and benefits of Westinghouse's most advanced fuel products--VANTAGE 5 for PWR plants and QUAD+ for BWR plants--are described, as well as 'high performance' fuel concepts now under development for delivery in the late 1980s. The paper also disusses the importance of in-process quality control throughout manufacturing towards reducing product variability and improving fuel reliability. (author)

Design and manufacturing of 05F-01K instrumented capsule for nuclear fuel irradiation in Hanaro

Energy Technology Data Exchange (ETDEWEB)

Sohn, J. M.; Shin, Y. T.; Park, S. J. (and others)

2007-07-15

An instrumented capsule was developed to be able to measure fuel characteristics, such as fuel temperature, internal pressure of fuel rod, fuel pellet elongation, and neutron flux, etc., during the irradiation test of nuclear fuel in Hanaro. The instrumented capsule(02F-11K) for measuring and monitoring and monitoring fuel centerline temperature and neutron flux was designed and manufactured. It was successfully irradiated in the test hole OR5 of Hanaro from March 14, 2003 to June 1, 2003 (53.84 full power days at 24 MW). In the year of 2004, 3 test fuel rods and the instrumented capsule(03F-05K) were designed and manufactured to measure fuel centerline temperature, internal pressure of fuel rod, and fuel axial deformation during irradiation test. This capsule was irradiated in the test hole OR5 of Hanaro reactor from April 26, 2004 to October 1, 2004 (59.5 EFPD at 24 {approx} 30 MW). The six typed dual instrumented fuel rods, which allow for two characteristics to be measured simultaneously in one fuel rod, have been designed and manufactured to enhance the efficiency of the irradiation test using the instrumented fuel capsule. The 05F-01K instrumented fuel capsule was designed and manufactured for a design verification test of the three dual instrumented fuel rods. The irradiation test of the 05F-01K instrumented fuel capsule will be carried out at the OR5 vertical experimental hole of Hanaro.

Nuclear fuel in water reactors: Manufacturing technology, operational experience and development objectives in the Federal Republic of Germany

International Nuclear Information System (INIS)

Holzer, R.; Knoedler, D.

1977-01-01

The nuclear fuel industry in the Federal Republic of Germany comprises the full range of manufacturing capabilities for pressurized-, boiling- and heavy-water reactor technology. The existing manufacturing companies are Reaktor-Brennelement Union (RBU) and Alkem. RBU makes natural and enriched UO 2 -fuel assemblies, starting with powder preparation. Facilities to produce UO 2 -gadolinia and UO 2 -ThO 2 fuel are also available. Alkem manufactures mixed-oxide UO 2 /PuO 2 fuel and fuel rods. Zircaloy cladding tubes are produced by Nuklearrohr-Gesellschaft (NRG) and Mannesmannroehren-Werke (MRW). Construction of a new fuel manufacturing plant has been announced by Exxon. Supplementary to quality control, an integrated quality assurance system has been established between the reactor vendor's fuel design and engineering division and the existing manufacturing companies for fuel and tubing. Operating experience with LWR and HWR fuel dates back to 1964/65 and has shown good performance. Possible reasons for a small fraction of defective rods could be identified quickly by a fast feedback system incorporating close co-operation between Kraftwerk Union (KWU) and the utilities. KWU combines fuel development, hot-cell and pool-side service facilities as well as fuel technology linked to manufacturing. The responsibility of KWU for core and fuel design, which enabled an integral optimization, was also an important reason for the successful operation and design flexibility. (author)

Romanian nuclear fuel program: past, present and future

International Nuclear Information System (INIS)

Budan, O.; Rotaru, I.; Galeriu, C.A.

1997-01-01

The paper presents and comments the policy adopted in Romania for the production of CANDU-6 nuclear fuel before and after 1990. In this paper the word 'past' refers to the period before 1990 and 'present' to the 1990-1997 period. The CANDU-6 nuclear fuel manufacturing started in Romania in December 1983. Neither AECL nor any Canadian nuclear fuel manufacturer were involved in the Romanian industrial nuclear fuel production before 1990. After January 1990, the new created Romanian Electricity Authority (RENEL) assumed the responsibility for the Romanian Nuclear Power Program. It was RENEL's decision to stop, in June 1990, the nuclear fuel production at the Institute for Nuclear Power Reactors (IRNE) Pitesti. This decision was justified by the Canadian specialists team findings, revealed during a general, but well enough technically founded analysis performed at IRNE in the spring of 1990. All fuel manufactured before June 1990 was quarantined as it was considered of suspect quality. By that time more than 31,000 fuel bundles had already been manufactured. This fuel was stored for subsequent assessment. The paper explains the reasons which provoked this decision. The paper also presents the strategy adopted by RENEL after 1990 regarding the Romanian Nuclear Fuel Program. After a complex program done by Romanian and Canadian partners, in November 1994, AECL issued a temporary certification for the Romanian nuclear fuel plant. During the demonstration manufacturing run, as an essential milestone for the qualification of the Romanian fuel supplier for CANDU-6 reactors, 202 fuel bundles were produced. Of these fuel bundles, 66 were part of the Cernavoda NGS Unit 1 first fuel load (the balance was supplied by Zircatec Precision Industries Inc. - ZPI). The industrial nuclear fuel fabrication re-started in Romania in January 1995 under AECL's periodical monitoring. In December 1995, AECL issued a permanent certificate, stating the Romanian nuclear fuel plant as a qualified

Quality assurance in the procurement, design and manufacture of nuclear fuel assemblies

International Nuclear Information System (INIS)

1983-01-01

This Safety Guide provides requirements and recommendations for quality assurance programmes that are relevant for the unique features of the procurement, design, manufacture, inspection, testing, packaging, shipping, storage, and receiving inspection of fuel assemblies for nuclear power plants. The generic quality assurance requirements of the Code and related Safety Guides are referred to where applicable, and are duplicated in this document where increased emphasis is desirable

Consolidating indigenous capability for PHWR fuel manufacturing in India

Energy Technology Data Exchange (ETDEWEB)

Jayaraj, R.N., E-mail: cenfc@nfc.gov.in [Nuclear Fuel Complex, Dept. of Atomic Energy, Government of India, Hyderabad (India)

2010-07-01

Since inception of Nuclear Power Programme in India greater emphasis was laid on total self- reliance in Fuel manufacturing. For Pressurized Heavy Water Reactors (PHWRs), which forms a base for the first stage of the programme, an integrated approach was adopted encompassing different areas of expertise -Design, Construction and Operation of PHWRs; Heavy Water production and Fuel Design and Manufacturing technologies. For the first PHWR constructed about 35 years back with the Canadian collaboration, known as Rajasthan Atomic Power Station (RAPS), half the core requirement of fuel was met from the fuel manufactured for the first time in India. Since then the fuel production capabilities were enhanced by setting up an industrial scale fuel manufacturing facility - Nuclear Fuel Complex (NFC) at Hyderabad, India during early '70s. NFC has been continuously expanding its capacities to meet the fuel demand of all the PHWRs constructed and operated by Nuclear Power Corporation of India Limited (NPCIL). Presently, fifteen PHWR 220 MWe units and two PHWR 540 MWe units are in operation and one more PHWR 220 MWe unit is in advanced stage of commissioning in India. While continuously engaged in the manufacture of fuel for these reactors, NFC has been upgrading the production lines with new processes and quality assurance systems. In order to multiply the production capacities, NFC has embarked on developing indigenous capability for design and building of special purpose process equipment for Uranium dioxide powder production, pelletisation and final assembly operations. Some of the equipment having state-of-the-art features includes dryers/furnaces for UO{sub 2} powder, presses/ sintering furnaces for pelletisation and resistance welding equipment/ machining stations for assembly operations. In addition, several campaigns were taken over the years for manufacturing PHWR fuel bundles containing reprocessed Uranium, Thoria and slightly enriched Uranium. The paper

Consolidating indigenous capability for PHWR fuel manufacturing in India

International Nuclear Information System (INIS)

Jayaraj, R.N.

2010-01-01

Since inception of Nuclear Power Programme in India greater emphasis was laid on total self- reliance in Fuel manufacturing. For Pressurized Heavy Water Reactors (PHWRs), which forms a base for the first stage of the programme, an integrated approach was adopted encompassing different areas of expertise -Design, Construction and Operation of PHWRs; Heavy Water production and Fuel Design and Manufacturing technologies. For the first PHWR constructed about 35 years back with the Canadian collaboration, known as Rajasthan Atomic Power Station (RAPS), half the core requirement of fuel was met from the fuel manufactured for the first time in India. Since then the fuel production capabilities were enhanced by setting up an industrial scale fuel manufacturing facility - Nuclear Fuel Complex (NFC) at Hyderabad, India during early '70s. NFC has been continuously expanding its capacities to meet the fuel demand of all the PHWRs constructed and operated by Nuclear Power Corporation of India Limited (NPCIL). Presently, fifteen PHWR 220 MWe units and two PHWR 540 MWe units are in operation and one more PHWR 220 MWe unit is in advanced stage of commissioning in India. While continuously engaged in the manufacture of fuel for these reactors, NFC has been upgrading the production lines with new processes and quality assurance systems. In order to multiply the production capacities, NFC has embarked on developing indigenous capability for design and building of special purpose process equipment for Uranium dioxide powder production, pelletisation and final assembly operations. Some of the equipment having state-of-the-art features includes dryers/furnaces for UO 2 powder, presses/ sintering furnaces for pelletisation and resistance welding equipment/ machining stations for assembly operations. In addition, several campaigns were taken over the years for manufacturing PHWR fuel bundles containing reprocessed Uranium, Thoria and slightly enriched Uranium. The paper summarises

Development of high burnup nuclear fuel technology

International Nuclear Information System (INIS)

Suk, Ho Chun; Kang, Young Hwan; Jung, Jin Gone; Hwang, Won; Park, Zoo Hwan; Ryu, Woo Seog; Kim, Bong Goo; Kim, Il Gone

1987-04-01

The objectives of the project are mainly to develope both design and manufacturing technologies for 600 MWe-CANDU-PHWR-type high burnup nuclear fuel, and secondly to build up the foundation of PWR high burnup nuclear fuel technology on the basis of KAERI technology localized upon the standard 600 MWe-CANDU- PHWR nuclear fuel. So, as in the first stage, the goal of the program in the last one year was set up mainly to establish the concept of the nuclear fuel pellet design and manufacturing. The economic incentives for high burnup nuclear fuel technology development are improvement of fuel utilization, backend costs plant operation, etc. Forming the most important incentives of fuel cycle costs reduction and improvement of power operation, etc., the development of high burnup nuclear fuel technology and also the research on the incore fuel management and safety and technologies are necessary in this country

Method of manufacturing nuclear fuel rods

International Nuclear Information System (INIS)

Sato, Masao; Oyama, Masatoshi; Yamamoto, Takanobu.

1976-01-01

Object: To discriminate the properties of light white deposits on a clad tube during the process of manufacturing nuclear fuel rods and then remove this to reproduce a good clad tube, thereby enhancing a yield of the clad tube. Structure: When a light white deposits is found to be appeared on outer or inner surface of coating during the process of appearance inspection, this is then permitted to subject to treatment of hot water immersion and discrimination. Requirements for removal of adhered matter in the process of treatment of hot water immersion are that deioned water of specific resistance 5 x 10 5 ohms or more is used with water temperature maintained at 60 to 100 0 C for immersion treatment for 10 to 30 minutes. In this case, however, if the water temperature is more than 80 0 C, the immersion time can be set less than 10 minutes. With the addition of such process described above, about 2.5% of total receiving number can be reproduced. (Yoshihara, H.)

Experience with quality assurance in fuel design and manufacturing

International Nuclear Information System (INIS)

Holzer, R.; Nilson, F.

1984-01-01

The Quality Assurance/Quality Control activities for nuclear fuel design and manufacturing described here are coordinated under a common ''Quality Assurance System For Fuel Assemblies and Associated Core Components'' which regulates the QA-functions of the development, design and manufacturing of fuel assemblies independent of the organizational assignment of the contributing technical groups. Some essential characteristics of the system are shown, using examples from design control, procurement, manufacturing and qualification of special processes. The experience is very good, it allowed a flexible and well controlled implementation of design and manufacturing innovations and contributed to the overall good fuel behavior. (orig.)

An integrated approach for safer, productive and reliable PHWR fuel manufacturing at NFC

International Nuclear Information System (INIS)

Saibaba, N.

2013-01-01

India has been pursuing three-stage nuclear power programme and has developed comprehensive capabilities in all aspects of nuclear power and fuel cycle and is now recognized as a country with advanced nuclear technologies in the comity of nations. The first stage of Pressurized Heavy Water Reactors (PHWRs) based on natural uranium has reached a state of maturity. In view of civilian nuclear safeguards agreement with NSG and IAEA, Nuclear Power Reactors in India and associated fuel manufacturing facilities at Nuclear Fuel Complex (NFC) are grouped into IAEA safeguarded and out-of-safeguarded facilities. The civilian nuclear energy generation has to be accelerated for achieving energy security for the country. NFC has pioneered manufacturing technologies of UO 2 fuel, fuel clad and structural components for the PHWRs 220, 540 and PHWR700. Nearly 20 GWe of nuclear energy generation is being planned through PHWR route. Several technological improvements that were carried out recently in the production lines are the key to achieve higher productivity and safety. NFC has also been pursuing capacity augmentation by adding newer equipment in the existing facility and setting up new plants both for uranium production as well as zirconium production. Flexible manufacturing systems consisting of automatic workstations and robots were introduced in the 19 and 37 element PHWR fuel assembly lines. Various safety measures were introduced right from design stage for improving radiological safety for workmen. State-of-art equipment were designed, developed and commissioned for reduction/elimination of fatigue-oriented operations. In addition to natural uranium oxide fuel, NFC has also successfully manufactured virgin slightly enriched uranium (SEU) fuel and reprocessed depleted uranium fuels which were irradiated in the operating PHWRs. The paper brings out NFC's role in Indian nuclear power program and its manufacturing capabilities for types of PHWR fuel, zircaloy structural

Romanian nuclear fuel fabrication and in-reactor fuel operational experience

International Nuclear Information System (INIS)

Budan, O.

2003-01-01

A review of the Romanian nuclear program since mid 60's is made. After 1990, the new Romanian nuclear power authority, RENEL-GEN, elaborated a realistic Nuclear Fuel Program. This program went through the Romanian nuclear fuel plant qualification with the Canadian (AECL and ZPI) support, restarting in January 1995 of the industrial nuclear fuel production, quality evaluation of the fuel produced before 1990 and the recovery of this fuel. This new policy produced good results. FCN is since 1995 the only CANDU fuel supplier from outside Canada recognised by AECL as an authorised CANDU fuel manufacturer. The in-reactor performances and behaviour of the fuel manufactured by FCN after its qualification have been excellent. Very low - more then five times lesser than the design value - fuel defect rate has been recorded up to now and the average discharge of this fuel was with about 9% greater than the design value. Since mid 1998 when SNN took charge of the production of nuclear generated electricity, FCN made significant progresses in development and procurement of new and more efficient equipment and is now very close to double its fuel production capacity. After the completion of the recovery of the fuel produced before June 1990, FCN is already prepared to shift its fuel production to the so-called 'heavy' bundle containing about 19.3 kg of Uranium per bundle

Information technology in fuel manufacturing

International Nuclear Information System (INIS)

Seshagiri Rao, G.R.; Arora, U.K.; Mohanty, Deepak; Siva Kumar, G.V.S.M.; Banerjee, P.K.

2012-01-01

NFC, Hyderabad is engaged in manufacturing of fuel assemblies required for Indian Nuclear Power Programme. During the manufacturing process, the basic Uranium Fuel and Zirconium alloy cladding tubes travels through several work centers, machines and exposes to various process parameters. For analyzing the fuel performance these parameters are indicators and is a requirement to record such history by both manufacturer and customer. NFC has planned to deploy Information Technology (IT) Systems from MDU/UOC Dissolution to Finished Fuel Assembly dispatch stage by using Radio Frequency IDentification (RFID)/Barcode Technologies. IT Systems are connected to electronic weigh balances to acquire material weight data automatically. The IT Systems are also designed to receive data from small Island Systems like Helium leak testing equipments. As a pilot project the system is initially implemented from empty tube Tray preparation stage to Fuel Assembly Packing and dispatch stage, containing about more than 14 processes. The system was built using open source technology platform and was deployed on a cost effective Hardware environment. The present paper describes the development process of the system, Implementation challenges faced and change management. The paper also discusses about fruits of implementation and productivity improvements. (author)

Exploitation and use of raw materials resources for manufacturing nuclear fuels. Present and future

International Nuclear Information System (INIS)

Georgescu, Dan; Nica, Dan Bujor; Iuhas, Tiberius; Muntean, Ioan

2002-01-01

The nuclear fuel for Cernavoda Romanian nuclear power plant is based on natural uranium cycle implying mining, concentration-refining and UO 2 manufacturing. For the Uranium National Company securing the raw materials necessary for fuel element manufacturing implies the following sources: - from the production cumulated till the year 2001 in the Security and Consumption Stock; - from the current production of uranium ore. Romania posses two categories of deposits which ensure at present and in the future the uranium ore production: active deposits and production center at Crucea-Botusana; - deposits proposed for the exploitation activity at Tulghes - Grinties. Other two important centers of production in Banat and Bihor ceased the production since 1999 due to the deposit depletion. The uranium reserve of Romania is estimated to 9,233 tones in geological deposits of high confidence level plus 6,344 tones in resources still not searched. The medium- and long-term strategy of CNU to fructify the uranium reserves of Romania is in concordance with the current government policy and is based upon two major investments: - opening a new production unit at Tulghes-Grinties; - Refurbishment of plants R1 and E1. The main amount of uranium currently used for making the needed nuclear fuel comes today from the production center Crucea-Botusana. Here the exploitation is based mainly on pitchblende-rich deposits. Uranium ore processing and concentration is made at 'R' and 'E' plants at Feldioara able to ensure an annual capacity of 300 tones UO 2 . In the assesment of the amount of uranium needed in the nuclear fuel fabrication the degree of uranium recovery was also taken into account. The uranium supply implied by the new electro-nuclear plants to be installed till 2025 was evaluated by taking into account the future advanced fuel solutions, SEU and RU, what will diminish the natural uranium consumption to 55% and 66%, respectively. The price of nuclear fuel has been estimated

Niobia-doped UO2 fuel manufacturing experience at British nuclear fuels Ltd

International Nuclear Information System (INIS)

Marsh, G.; Wood, G.A.; Perkins, C.P.

1998-01-01

BNFL Fuel Division has made niobia doped fuel for over twenty years in its Springfields Research and Development facilities. This paper reviews this experience together with feedback from successful in-reactor and laboratory tests. Recent experience in qualifying and manufacturing niobia doped fuel pellets for a European PWR will be described. (author)

Future trends in nuclear fuels

International Nuclear Information System (INIS)

Guitierrez, J.E.

2006-01-01

This series of transparencies presents: the fuel management cycle and key areas (security of supplies, strategies and core management, reliability, spent fuel management), the world nuclear generating capacity, concentrate capacity, enrichment capacity, and manufacturing capacity forecasts, the fuel cycle strategies and core management (longer cycles, higher burnups, power up-rates, higher enrichments), the Spanish nuclear generation cost, the fuel reliability (no defects, robust designs, operational margins, integrated fuel and core design), spent fuel storage (design and safety criteria, fuel performance and integrity). (J.S.)

Quality assurance of nuclear fuel

International Nuclear Information System (INIS)

1994-01-01

The guide presents the quality assurance requirements to be completed with in the procurement, design, manufacture, transport, handling and operation of the nuclear fuel. The guide also applies to the procurement of the control rods and the shield elements to be placed in the reactor. The guide is mainly aimed for the licensee responsible for the procurement and operation of fuel, for the fuel designer and manufacturer and for other organizations whose activities affect fuel quality, the safety of fuel transport, storage and operation. (2 refs.)

Manufacturing technology and process for BWR fuel

International Nuclear Information System (INIS)

Kato, Shigeru

1996-01-01

Following recent advanced technologies, processes and requests of the design changes of BWR fuel, Nuclear Fuel Industries, Ltd. (NFI) has upgraded the manufacturing technology and honed its own skills to complete its brand-new automated facility in Tokai in the latter half of 1980's. The plant uses various forms of automation throughout the manufacturing process: the acceptance of uranium dioxide powder, pelletizing, fuel rod assembling, fuel bundle assembling and shipment. All processes are well computerized and linked together to establish the integrated control system with three levels of Production and Quality Control, Process Control and Process Automation. This multi-level system plays an important role in the quality assurance system which generates the highest quality of fuels and other benefits. (author)

Reduction of cost of poor quality in nuclear fuel manufacturing

International Nuclear Information System (INIS)

Holmqvist, B.

2000-01-01

Within ABB reduction of Cost of Poor Quality (COPQ) has become an important process to focus quality improvement initiatives on bottom-line results. The process leads to improved bottom-line results, through cost savings, but it also leads to quality improvements in our processes, products and services. The traditional way of measuring and controlling COPQ in the production workshops is not enough. It is of vital importance to include other non-value creating costs as well, both internally, e.g. in the engineering work, and externally, in delivered products and purchased goods. ABB Atom has since a number of years used the COPQ process in the various steps of nuclear fuel manufacturing. The definition has been expanded to cover, for instance: Scrap, rework and deviations; Margin slippage; Warranty costs; Lack of supplier performance; Excess and obsolete inventory. Each of the COPQ elements has a responsible 'owner' within the management of the Nuclear Fuel Division. The owners form a COPQ task force, which is responsible for analyzing results, setting goals and initiating improvement actions. The COPQ result is updated each month and is presented to all employees in several ways, such as Intranet. For the various COPQ elements improvement initiatives have been implemented. The presentation will describe some of them, such as reduction of: Scrap, rework and deviations through a process with zero defect meetings, high level of process automation, statistical methods; Margin slippage through business process re-engineering; Warranty costs through an improved design review process and expanded testing of new products; Costs for lack in supplier performance through a new concept for supplier QA/QC. It is our strong belief that both ABB Atom and our Customers will benefit from the COPQ process since it leads to a higher quality for nuclear fuel and control rods and facilitates lower product prices. (author)

Vertical integration in the nuclear fuel cycle

International Nuclear Information System (INIS)

Mommsen, J.T.

1977-01-01

Vertical integration in the nuclear fuel cycle and its contribution to market power of integrated fuel suppliers were studied. The industry subdivision analyzed is the uranium raw materials sector. The hypotheses demonstrated are that (1) this sector of the industry is trending toward vertical integration between production of uranium raw materials and the manufacture of nuclear fuel elements, and (2) this vertical integration confers upon integrated firms a significant market advantage over non-integrated fuel manufacturers. Under microeconomic concepts the rationale for vertical integration is the pursuit of efficiency, and it is beneficial because it increases physical output and decreases price. The Market Advantage Model developed is an arithmetical statement of the relative market power (in terms of price) between non-integrated nuclear fuel manufacturers and integrated raw material/fuel suppliers, based on the concept of the ''squeeze.'' In operation, the model compares net profit and return on sales of nuclear fuel elements between the competitors, under different price and cost circumstances. The model shows that, if integrated and non-integrated competitors sell their final product at identical prices, the non-integrated manufacturer returns a net profit only 17% of the integrated firm. Also, the integrated supplier can price his product 35% below the non-integrated producer's price and still return the same net profit. Vertical integration confers a definite market advantage to the integrated supplier, and the basic source of that advantage is the cost-price differential of the raw material, uranium

Quality assurance and control in the manufacture of metalclad UO2 reactor fuels

International Nuclear Information System (INIS)

1976-01-01

The International Atomic Energy Agency has carried out a programme since its earliest days that includes the collection and dissemination of information on nuclear fuels. Since the 1960 symposium on Fuel Element Fabrication with Special Emphasis on Cladding Materials there has been an average of one meeting a year reviewing some aspect of fuel fabrication technology. A recent meeting dealing with the fabrication of UO 2 fuels was the Study Group on the Facilities and Technology needed for Nuclear Fuel Manufacture, held in Grenoble in 1972 (Rep. IAEA-158). After that meeting it became apparent that the quality of fuel production was an important aspect that had received inadequate coverage so far, and the Panel on Quality Assurance and Control in Nuclear Fuel Manufacture was convened by the Agency in Vienna in November 1974. In the working papers and discussions at the Panel meeting the viewpoints of different countries and of various interested parties, such as manufacturers, reactor operators and government authorities, were presented

Design and manufacturing of instrumented capsule (02F-06K/02F-11K) for nuclear fuel irradiation test in HANARO

International Nuclear Information System (INIS)

Kim, Bong Goo; Kang, Y. H.; Cho, M. S.; Sohn, J. M.; Choo, K. N.; Kim, D. S.; Oh, J. M.; Shin, Y.T.; Park, S.J.; Kim, Y. J.; Seo, C.G.; Ryu, J.S.; Cho, Y. G.

2003-02-01

To measure the characteristics of nuclear fuel during irradiation test, it is necessary to develop the instrumented capsule for the nuclear fuel irradiation test. Then considering the requirements for the nuclear fuel irradiation test and the compatibility with OR test hole in HANARO as well as the requirements for HANARO operation and related equipments, the instrumented capsule for the nuclear fuel irradiation test was designed and successfully manufactured. The structural integrity of the capsule design was verified by performing nuclear physics, structural and thermal analyses. And, not only out-of-pile tests such as pressure drop test, vibration test, endurance test, were performed in HANARO design verification test facility, but the mechanical and hydraulic safety of the capsule and the compatibility of the capsule with HANARO was verified

Development of a manufacturing process of (Th,U)O2 sintered pellets to be used as nuclear fuel

International Nuclear Information System (INIS)

Neto Ferreira, R.A.; Santos, A.M. dos; Lameiras, F.S.; Cardoso, P.E.

1989-01-01

The R and D result of a reliable manufacturing process of sintered (Th,U)O 2 pellets meeting the operational requirements of pressurized light water nuclear reactors is presented. Available technologies were used as much as possible. The R and D effort was directed to perform the required adaptations. The gel precipitation process was adapted successfully to the specific requirements of direct pressing and sintering. This was done mainly by adjusting the composition of the feed solution. The direct pressing and sintering parameters could be kept almost unchanged in relation to the manufacturing of UO 2 pellets. The design criteria of the (Th,U)O 2 nuclear fuel for pressurized light water reactors were identified and settled in the specification for this fuel. This R and D work was made jointly with the Kernforschungsanlage - Juelich, NUKEM and SIEMENS, Group KWU [pt

Developments in fuel manufacturing

International Nuclear Information System (INIS)

Ion, S.E.; Harrop, G.; Maricalva Gonzalez, J.

1995-01-01

The status of the investment and R and D programmes in the UK and Spanish fuel fabrication facilities is outlined. Due to a number of circumstances, BNFL and ENUSA have been in the forefront of capital investment, with associated commitment to engineering and scientific research and development. Carrying through this investment has allowed the embodiment of proven state of the art technologies in the design of fuel fabrication plants, with particular emphasis on meeting the future challenge of health and safety, and product quality, at an acceptable cost. ENUSA and BNFL currently supply fuel, not only to their respective 'home' markets but also to France, Belgium, Sweden, and Germany. Both organisations employ an International Business outlook and partake in focused and speculative R and D projects for the design and manufacture of nuclear fuel. (orig./HP)

The fuel of nuclear reactors

International Nuclear Information System (INIS)

1995-03-01

This booklet is a presentation of the different steps of the preparation of nuclear fuels performed by Cogema. The documents starts with a presentation of the different French reactor types: graphite moderated reactors, PWRs using MOX fuel, fast breeder reactors and research reactors. The second part describes the fuel manufacturing process: conditioning of nuclear materials and fabrication of fuel assemblies. The third part lists the different companies involved in the French nuclear fuel industry while part 4 gives a short presentation of the two Cogema's fuel fabrication plants at Cadarache and Marcoule. Part 5 and 6 concern the quality assurance, the safety and reliability aspects of fuel elements and the R and D programs. The last part presents some aspects of the environmental and personnel protection performed by Cogema. (J.S.)

Design and manufacturing of instrumented capsule(03F-05K) for nuclear fuel irradiation in HANARO

Energy Technology Data Exchange (ETDEWEB)

Kim, Bong Goo; Sohn, J. M.; Shin, Y. T. [and others

2004-06-01

An instrumented capsule is being developed to be able to measure fuel characteristics, such as fuel temperature, internal pressure of fuel rod, fuel elongation, and neutron flux, etc., during the irradiation test of nuclear fuel in HANARO. The instrumented capsule(02F-11K) for measuring and monitoring fuel centerline temperature and neutron flux was designed and manufactured. The instrumented capsule includes three test fuel rods installed thermocouple to measure fuel centerline temperature and three SPNDs (self-powered neutron detector) to monitor the neutron flux. Its stability was verified by out-of-pile performance test, and its safety evaluation was also shown that the safety requirements were satisfied. And then, to verify the design of the instrumented capsule in the test hole, it was successfully irradiated in the test hole of HANARO from March 14, 2003 to June 1, 2003 (53.8 full power days at 24 MWth). During irradiation, the centerline temperature of PWR UO{sub 2} fuel pellets fabricated by KEPCO Nuclear Fuel Company and the neutron flux were continuously measured and monitored. In the year of 2004, 3 test fuel rods and the instrumented capsule(03F-05K) were designed and fabricated to measure fuel centerline temperature, internal pressure of fuel rod, and fuel axial deformation during irradiation test. This capsule is being irradiated in the test hole OR5 of HANARO reactor from April 26, 2004.

Advanced methods of process/quality control in nuclear reactor fuel manufacture. Proceedings of a technical committee meeting

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

Nuclear fuel plays an essential role in ensuring the competitiveness of nuclear energy and its acceptance by the public. The economic and market situation is not favorable at present for nuclear fuel designers and suppliers. The reduction in fuel prices (mainly to compete with fossil fuels) and in the number of fuel assemblies to be delivered to customers (mainly due to burnup increase) has been offset by the rising number of safety and other requirements, e.g. the choice of fuel and structural materials and the qualification of equipment. In this respect, higher burnup and thermal rates, longer fuel cycles and the use of MOX fuels are the real means to improve the economics of the nuclear fuel cycle as a whole. Therefore, utilities and fuel vendors have recently initiated new research and development programmes aimed at improving fuel quality, design and materials to produce robust and reliable fuel for safe and reliable reactor operation more demanding conditions. In this connection, improvement of fuel quality occupies an important place and this requires continuous effort on the part of fuel researchers, designers and producers. In the early years of commercial fuel fabrication, emphasis was given to advancements in quality control/quality assurance related mainly to the product itself. Now, the emphasis is transferred to improvements in process control and to implementation of overall total quality management (TQM) programmes. In the area of fuel quality control, statistical methods are now widely implemented, replacing 100% inspection. The IAEA, recognizing the importance of obtaining and maintaining high standards in fuel fabrication, has paid particular attention to this subject. In response to the rapid progress in development and implementation of advanced methods of process/quality control in nuclear fuel manufacture and on the recommendation of the International Working Group on Water Reactor Fuel Performance and Technology, the IAEA conducted a

Advanced methods of process/quality control in nuclear reactor fuel manufacture. Proceedings of a technical committee meeting

International Nuclear Information System (INIS)

2000-07-01

Nuclear fuel plays an essential role in ensuring the competitiveness of nuclear energy and its acceptance by the public. The economic and market situation is not favorable at present for nuclear fuel designers and suppliers. The reduction in fuel prices (mainly to compete with fossil fuels) and in the number of fuel assemblies to be delivered to customers (mainly due to burnup increase) has been offset by the rising number of safety and other requirements, e.g. the choice of fuel and structural materials and the qualification of equipment. In this respect, higher burnup and thermal rates, longer fuel cycles and the use of MOX fuels are the real means to improve the economics of the nuclear fuel cycle as a whole. Therefore, utilities and fuel vendors have recently initiated new research and development programmes aimed at improving fuel quality, design and materials to produce robust and reliable fuel for safe and reliable reactor operation more demanding conditions. In this connection, improvement of fuel quality occupies an important place and this requires continuous effort on the part of fuel researchers, designers and producers. In the early years of commercial fuel fabrication, emphasis was given to advancements in quality control/quality assurance related mainly to the product itself. Now, the emphasis is transferred to improvements in process control and to implementation of overall total quality management (TQM) programmes. In the area of fuel quality control, statistical methods are now widely implemented, replacing 100% inspection. The IAEA, recognizing the importance of obtaining and maintaining high standards in fuel fabrication, has paid particular attention to this subject. In response to the rapid progress in development and implementation of advanced methods of process/quality control in nuclear fuel manufacture and on the recommendation of the International Working Group on Water Reactor Fuel Performance and Technology, the IAEA conducted a

Nuclear fuel element and a method of manufacture thereof

International Nuclear Information System (INIS)

Wood, J.C.

1975-01-01

A nuclear fuel element having a sheath of zirconium or a zirconium alloy and a cross-linked siloxane lacquer coating on the inner surface of the sheath and separating the nuclear fuel material from the sheath is described. The siloxane lacquer coating retards cracking of the sheath by iodine vapor emitted by the fuel during burn-up, and acts as a lubricant for the fuel to prevent rupture of the sheath by thermal ratchetting of the fuel against the sheath and caused by differential thermal expansion between the fuel and the sheath. A silicone grease is applied as a thin layer in the sheath and then baked so that oxidative cleavage of the side chains of the grease occurs to form a cross-linked siloxane lacquer coating bonded to the sheath

Proceedings of the 2006 International Meeting on LWR fuel performance 'Nuclear Fuel: Addressing the future' - TopFuel 2006 Transactions

International Nuclear Information System (INIS)

2006-01-01

From 22-26 October, 340 researchers, nuclear engineers and scientists from across Europe and beyond congregated in the ancient university city of Salamanca, Spain, to discuss the challenges facing the developers and manufacturers of new high-performance nuclear fuels-fuels that will help meet current and future energy demand and reduce man's over dependence upon CO 2 -emitting fossil fuels. TopFuel is an annual topical meeting organised by ENS, the American Nuclear Society and the Atomic Energy Society of Japan. This year it was co-sponsored by the IAEA, the OECD/NEA and the Spanish Nuclear Society (SNE). TopFuel's primary objective was to bring together leading specialists in the field from around the world to analyse advances in nuclear fuel management technology and to use the findings of the latest cutting-edge research to help manufacture the high performance nuclear fuels of today and tomorrow. The TopFuel 2006 agenda revolved around ten technical sessions dedicated to priority issues such as security of supply, new fuel and reactor core designs, fuel cycle strategies and spent fuel management. Among the many topics under discussion were new developments in fuel performance modelling, advanced fuel assembly design and the improved conditioning and processing of spent fuel. During the week, a poster exhibition also gave delegates the opportunity to display and discuss the results of their latest work and to network with fellow professionals. One important statement to emerge from TopFuel 2006 was that the world has enough reserves of uranium to support the large-scale and long-term production of nuclear energy. The OECD/NEA and the IAEA recently published a report entitled Uranium 2005: Resources, Production and Demand (the Red Book). The report, which makes a comprehensive assessment of uranium supplies and projected demand up until the year 2025, concludes by saying 'the uranium resource base is adequate to meet projected future requirements'. With the

What is done in France with respect to the design, manufacture, management and development of nuclear fuel

International Nuclear Information System (INIS)

Brandt, R.; Traccucci, R.; Joly, G.; Gloaguen, A.; Delafosse, J.

1977-01-01

What France is undertaking today concerning nuclear fuel is presented under four headings: (1) Design: The analysis of design and that of fuel behaviour is determined by the constructor through the knowledge of phenomena and the evaluation of materials selection and design criteria as well as the calculation of margins; this task is performed with the help of experimental qualifying programmes. With the means at its disposal the Equipment Department of Electricite de France scrutinizes the studies related to the first charges. Thus, design can be proved satisfactory by analysing fuel operation data. Achievements or expectations concerning the fuel supplied by Framatome for CNA and Tihange are given as illustrations. This work is being continued in the study to promote 17x17 (extra-long) fuel. (2) Manufacture: The Quality Assurance of Framatome (supplier of the fuel now being ordered), already applied at the design study level, provides here the important means necessary to ensure the good quality of the products manufactured. EDF's controlling role, as far as the first charges are concerned, today ranges from examining the constructor's manufacturing specifications to investigating at request possible exceptions. (3) Management: EDF's Thermal Production Department implements a system of integrated management: Requirement forecasting; accounting and financial management; permanent control of radioactive material; physical optimization of fuel renewal and control of operating conditions; and analysis of the technological behaviour in the reactor in order to apply experience gained from it to fuel offered by various suppliers. (4) Development: The Atomic Energy Commission has developed fuel for its water reactors according to two techniques: slug fuel and plate fuel. If required both can be considered for power reactors. (author)

Development for analysis system of rods enrichment of nuclear fuels

International Nuclear Information System (INIS)

Rojas C, E.L.

1998-01-01

Nuclear industry is strongly regulated all over the world and quality assurance is important in every nuclear installation or process related with it. Nuclear fuel manufacture is not the exception. ININ was committed to manufacture four nuclear fuel bundles for the CFE nucleo electric station at Laguna Verde, Veracruz, under General Electric specifications and fulfilling all the requirements of this industry. One of the quality control requisites in nuclear fuel manufacture deals with the enrichment of the pellets inside the fuel bundle rods. To achieve the quality demanded in this aspect, the system described in this work was developed. With this system, developed at ININ it is possible to detect enrichment spikes since 0.4 % in a column of pellets with a 95 % confidence interval and to identify enrichment differences greater than 0.2 % e between homogeneous segments, also with a 95 % confidence interval. ININ delivered the four nuclear fuel bundles to CFE and these were introduced in the core of the nuclear reactor of Unit 1 in the fifth cycle. Nowadays they are producing energy and have shown a correct mechanical performance and neutronic behavior. (Author)

Radiation protection standards in nuclear-fuel manufacturing

International Nuclear Information System (INIS)

Nilson, R.; Malody, C.W.

1983-01-01

The authors discuss principally the impact of changes in 10 CFR 20 on the commercial nuclear-fuel-fabrication industry, for which the impact appears to be the most severe, dwelling on the changes affecting occupational exposures. They conclude that the credibility of the nuclear industry as a comparably safe industry could be harmed by the continuing examination of apparent problem areas without establishing an overall perspective regarding employee safety. 21 references

International Summer School on Nuclear Fuel

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

In cooperation with the OECD Nuclear Energy Agency (NEA), the Halden Reactor Project organised a Summer School on nuclear fuel in the period August 28 September 1, 2000. The summer school was primarily intended for people who wanted to become acquainted with fuel-related subjects and issues without being experts. It was especially hoped that the summer school would serve to transfer knowledge to the ''young generation'' in the field of nuclear fuel. Experts from Halden Project member organisations gave the following presentations: (1) Overview of the nuclear community, (2) Criteria for safe operation and design of nuclear fuel, (3) Fuel design and fabrication, (4) Cladding Manufacturing, (5) Overview of the Halden Reactor Project, (6) Fuel performance evaluation and modelling, (7) Fission gas release, and (8) Cladding issues. Except for the Overview, which is a written paper, the other contributions are overhead figures from spoken lectures.

Advances in nuclear fuel technology. 3. Development of advanced nuclear fuel recycle systems

International Nuclear Information System (INIS)

Arie, Kazuo; Abe, Tomoyuki; Arai, Yasuo

2002-01-01

Fast breeder reactor (FBR) cycle technology has a technical characteristics flexibly easy to apply to diverse fuel compositions such as plutonium, minor actinides, and so on and fuel configurations. By using this characteristics, various feasibilities on effective application of uranium resources based on breeding of uranium of plutonium for original mission of FBR, contribution to radioactive wastes problems based on amounts reduction of transuranium elements (TRU) in high level radioactive wastes, upgrading of nuclear diffusion resistance, extremely upgrading of economical efficiency, and so on. In this paper, were introduced from these viewpoints, on practice strategy survey study on FBR cycle performed by cooperation of the Japan Nuclear Cycle Development Institute (JNC) with electric business companies and so on, and on technical development on advanced nuclear fuel recycle systems carried out at the Central Research Institute of Electric Power Industry, Japan Atomic Energy Research Institute, and so on. Here were explained under a vision on new type of fuels such as nitride fuels, metal fuels, and so on as well as oxide fuels, a new recycle system making possible to use actinides except uranium and plutonium, an 'advanced nuclear fuel cycle technology', containing improvement of conventional wet Purex method reprocessing technology, fuel manufacturing technology, and so on. (G.K.)

Artificial vision in nuclear fuel fabrication

International Nuclear Information System (INIS)

Dorado, P.

2007-01-01

The development of artificial vision techniques opens a door to the optimization of industrial processes which the nuclear industry cannot miss out on. Backing these techniques represents a revolution in security and reliability in the manufacturing of a highly technological products as in nuclear fuel. Enusa Industrias Avanzadas S. A. has successfully developed and implemented the first automatic inspection equipment for pellets by artificial vision in the European nuclear industry which is nowadays qualified and is already developing the second generation of this machine. There are many possible applications for the techniques of artificial vision in the fuel manufacturing processes. Among the practices developed by Enusa Industrias Avanzadas are, besides the pellets inspection, the rod sealing drills detection and positioning in the BWR products and the sealing drills inspection in the PWR fuel. The use of artificial vision in the arduous and precise processes of full inspection will allow the absence of human error, the increase of control in the mentioned procedures, the reduction of doses received by the personnel, a higher reliability of the whole of the operations and an improvement in manufacturing costs. (Author)

Tests for manufacturing technology of disposal canisters for nuclear spent fuel

International Nuclear Information System (INIS)

Raiko, H.; Salonen, T.; Meuronen, I.; Lehto, K.

1999-06-01

The summary and status of the results of the manufacturing technology programmes concerning the disposal canister for spent nuclear fuel conducted by Posiva Oy are given in this report. Posiva has maintained a draft plan for a disposal canister design and an assessment of potential manufacturing technologies for about ten years in Finland. Now, during the year 1999, the first full scale demonstration canister is manufactured in Finland. The technology used for manufacturing of this prototype is developed by Posiva Oy mainly in co-operation with domestic industry. The main partner in developing the manufacturing technology for the copper shell has been Outokumpu Poricopper Oy, Pori, Finland, and the main partner in developing the technology for the iron insert of the canister has been Valmet Oyj Rautpohja Foundry, Jyvaeskylae, Finland. In both areas many subcontractors have been used, predominantly domestic engineering workshops, but also some foreign subcontractors, e.g. for EB-welding, who have had large enough welding equipment. This report describes the developing programmes for canister manufacturing, evaluates the results and presents some alternative methods, and tries to evaluate the pros and contras of them. In addition, the adequacy of the achieved technological know-how is assessed in respect of the required quality of the disposal canister. The following manufacturing technologies have been the concrete topics of the development programme: Electron beam welding technology development for thick-walled copper, Casting of massive copper billets, Hot rolling of thick-walled copper plates, Hot pressing and forging in lid manufacture, Extrusion and drawing of copper tubes, Bending of copper plates by roller or press, Machining of copper, Residual stress removal by heat treatment, Non-destructive testing, Long-term strength of EB-welds, Casting and machining of the iron insert of the canister The specialists from all the main developing partner companies have

Romanian nuclear fuel cycle development

International Nuclear Information System (INIS)

Rapeanu, S.N.; Comsa, Olivia

1998-01-01

Romanian decision to introduce nuclear power was based on the evaluation of electricity demand and supply as well as a domestic resources assessment. The option was the introduction of CANDU-PHWR through a license agreement with AECL Canada. The major factors in this choice have been the need of diversifying the energy resources, the improvement the national industry and the independence of foreign suppliers. Romanian Nuclear Power Program envisaged a large national participation in Cernavoda NPP completion, in the development of nuclear fuel cycle facilities and horizontal industry, in R and D and human resources. As consequence, important support was being given to development of industries involved in Nuclear Fuel Cycle and manufacturing of equipment and nuclear materials based on technology transfer, implementation of advanced design execution standards, QA procedures and current nuclear safety requirements at international level. Unit 1 of the first Romanian nuclear power plant, Cernavoda NPP with a final profile 5x700 Mw e, is now in operation and its production represents 10% of all national electricity production. There were also developed all stages of FRONT END of Nuclear Fuel Cycle as well as programs for spent fuel and waste management. Industrial facilities for uranian production, U 3 O 8 concentrate, UO 2 powder and CANDU fuel bundles, as well as heavy water plant, supply the required fuel and heavy water for Cernavoda NPP. The paper presents the Romanian activities in Nuclear Fuel Cycle and waste management fields. (authors)

Fuel Cell Manufacturing Research and Development | Hydrogen and Fuel Cells

Science.gov (United States)

| NREL Fuel Cell Manufacturing Research and Development Fuel Cell Manufacturing Research and Development NREL's fuel cell manufacturing R&D focuses on improving quality-inspection practices for high costs. A researcher monitoring web-line equipment in the Manufacturing Laboratory Many fuel cell

Manufacture of hypoeutectic Al-Si metal powders for dispersion matriz in nuclear fuels

International Nuclear Information System (INIS)

Raffaeli, H A; Harri, S; Acosta, M; Castillo Guerra, R; Rossi, G; Fabro, J O; Rubiolo, G H

2012-01-01

Within the framework of the development of low enriched nuclear fuels for research reactors, U.Mo/Al is the most promising option that has however to be optimized. Indeed at the U.Mo/Al interfaces between U.Mo particles and the Al matrix, an interaction layer grows under irradiation inducing an unacceptable fuel swelling. Adding silicon in limited content into the Al matrix has clearly improved the in-pile fuel behaviour. This breakthrough is attributed to an U.Mo/Al.Si protective layer around U.Mo particles appeared during fuel manufacturing. The present work deals with three techniques applied to produce metal powders of hypoeutectic Al-Si alloys: ball milling, centrifugal atomization and gas atomization. Size and microstructure of the particles are analyzed in the three techniques. The best result is found with the gas atomization system, flakes and rods morphology predominates in the produced powders, with particle sizes below 150 microns and the greater mass population (65%) is between 150 and 125 microns. The particle surface is smooth and the high solidification rate provides a good distribution of the α-Al primary and eutectic phase within each particle (author)

The nuclear fuel cycle

International Nuclear Information System (INIS)

Jones, P.M.S.

1987-01-01

This chapter explains the distinction between fissile and fertile materials, examines briefly the processes involved in fuel manufacture and management, describes the alternative nuclear fuel cycles and considers their advantages and disadvantages. Fuel management is usually divided into three stages; the front end stage of production and fabrication, the back end stage which deals with the fuel after it is removed from the reactor (including reprocessing and waste treatment) and the stage in between when the fuel is actually in the reactor. These stages are illustrated and explained in detail. The plutonium fuel cycle and thorium-uranium-233 fuel cycle are explained. The differences between fuels for thermal reactors and fast reactors are explained. (U.K.)

OECD - HRP Summer School on Nuclear Fuel

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

In cooperation with the OECD Nuclear Energy Agency (NEA), the Halden Reactor Project organised a Summer School on nuclear fuel in the period August 28 September 1, 2000. The summer school was primarily intended for people who wanted to become acquainted with fuel-related subjects and issues without being experts. It was especially hoped that the summer school would serve to transfer knowledge to the ''young generation'' in the field of nuclear fuel. Experts from Halden Project member organisations gave the following presentations: (1) Overview of the nuclear community, (2) Criteria for safe operation and design of nuclear fuel, (3) Fuel design and fabrication, (4) Cladding Manufacturing, (5) Overview of the Halden Reactor Project, (6) Fuel performance evaluation and modelling, (7) Fission gas release, and (8) Cladding issues. Except for the Overview, which is a written paper, the other contributions are overhead figures from spoken lectures.

OECD - HRP Summer School on Nuclear Fuel

International Nuclear Information System (INIS)

2000-01-01

In cooperation with the OECD Nuclear Energy Agency (NEA), the Halden Reactor Project organised a Summer School on nuclear fuel in the period August 28 September 1, 2000. The summer school was primarily intended for people who wanted to become acquainted with fuel-related subjects and issues without being experts. It was especially hoped that the summer school would serve to transfer knowledge to the ''young generation'' in the field of nuclear fuel. Experts from Halden Project member organisations gave the following presentations: (1) Overview of the nuclear community, (2) Criteria for safe operation and design of nuclear fuel, (3) Fuel design and fabrication, (4) Cladding Manufacturing, (5) Overview of the Halden Reactor Project, (6) Fuel performance evaluation and modelling, (7) Fission gas release, and (8) Cladding issues. Except for the Overview, which is a written paper, the other contributions are overhead figures from spoken lectures

MOX fuel for Indian nuclear power programme

International Nuclear Information System (INIS)

Kamath, H.S.; Anantharaman, K.; Purushotham, D.S.C.

2000-01-01

A sound energy policy and a sound environmental policy calls for utilisation of plutonium (Pu) in nuclear power reactors. The paper discusses the use of Pu in the form of mixed oxide (MOX) fuel in two Indian boiling water reactors (BWRs) at Tarapur. An industrial scale MOX fuel fabrication plant is presently operational at Tarapur which is capable of manufacturing MOX fuels for BWRs and in future for PHWRs. The plant can also manufacture mixed oxide fuel for prototype fast breeder reactor (PFBR) and development work in this regard has already started. The paper describes the MOX fuel manufacturing technology and quality control techniques presently in use at the plant. The irradiation experience of the lead MOX assemblies in BWRs is also briefly discussed. The key areas of interest for future developments in MOX fuel fabrication technology and Pu utilisation are identified. (author)

Nuclear fuel supply view in Argentina

International Nuclear Information System (INIS)

Cirimello, R.O.

1997-01-01

The Argentine Atomic Energy Commission promoted and participated in a unique achievement in the R and D system in Argentina: the integration of science technology and production based on a central core of knowledge for the control and management of the nuclear fuel cycle technology. CONUAR SA, as a fuel manufacturer, FAE SA, the manufacturer of Zircaloy tubes, CNEA and now DIOXITEC SA producer of Uranium Dioxide, have been supply, in the last ten years, the amount of products required for about 1300 Tn of equivalent U content in fuels. The most promising changes for the fuel cycle economy is the Slight Enriched Uranium project which begun in Atucha I reactor. In 1997 seventy five fuel assemblies, equivalent to 900 Candu fuel bundles, will complete its irradiation. (author)

Automatic inspection for remotely manufactured fuel elements

International Nuclear Information System (INIS)

Reifman, J.; Vitela, J.E.; Gibbs, K.S.; Benedict, R.W.

1995-01-01

Two classification techniques, standard control charts and artificial neural networks, are studied as a means for automating the visual inspection of the welding of end plugs onto the top of remotely manufactured reprocessed nuclear fuel element jackets. Classificatory data are obtained through measurements performed on pre- and post-weld images captured with a remote camera and processed by an off-the-shelf vision system. The two classification methods are applied in the classification of 167 dummy stainless steel (HT9) fuel jackets yielding comparable results

CANDU fuel : design/manufacturing interaction

International Nuclear Information System (INIS)

Graham, N.A.

1999-01-01

The design of CANDU fuel has been the product of intense cooperation among fuel designers and fuel manufacturers. The developments of some of the novel processes in fuel manufacture are outlined. These include the brazed-split-spacer design, the resistance welded endcap and CANLUB coatings. (author)

Economic assessment of new technology of nuclear fuel cycle

International Nuclear Information System (INIS)

Kim, H. S.; Song, K. D.; Lee, M. K.; Moon, K. H.; Kim, S. S.; Lee, J. S.; Choi, H. B.

1998-06-01

The purpose of this study is to analyze the impact of the change in the manufacturing cost of DUPIC fuel on the power generation cost. In doing so, the installed capacity of nuclear power plants until the year 2040 were forecasted by using the trend analysis technique. This study used the NUFCAP computer code, developed by KAERI, which allows to conduct quantitative evaluation of the volumes of nuclear fuel and spent fuel as well as unit and system costs of nuclear fuel cycle. As a result of this study, it was found that there was little economic difference between the two possible options for the Korean electric system, direct disposal and DUPIC fuel cycle. The rate of discount and the manufacturing cost of DUPIC fuel were resulted in the most significant factors affecting the economics of the two options. Finally, it was expected that the result of this study provided the arguing point for the international debate on the economics of DUPIC fuel cycle technology. (author). 6 refs., 7 tabs., 8 figs

Hardened over-coating fuel particle and manufacture of nuclear fuel using its fuel particle

International Nuclear Information System (INIS)

Yoshimuda, Hideharu.

1990-01-01

Coated-fuel particles comprise a coating layer formed by coating ceramics such as silicon carbide or zirconium carbide and carbons, etc. to a fuel core made of nuclear fuel materials. The fuel core generally includes oxide particles such as uranium, thorium and plutonium, having 400 to 600 μm of average grain size. The average grain size of the coated-fuel particle is usually from 800 to 900 μm. The thickness of the coating layer is usually from 150 to 250 μm. Matrix material comprising a powdery graphite and a thermosetting resin such as phenol resin, etc. is overcoated to the surface of the coated-fuel particle and hardened under heating to form a hardened overcoating layer to the coated-fuel particle. If such coated-fuel particles are used, cracks, etc. are less caused to the coating layer of the coated-fuel particles upon production, thereby enabling to prevent the damages to the coating layer. (T.M.)

Nuclear fuel manufacture at PJSC NCCP. Technology development and quality assurance

International Nuclear Information System (INIS)

Goncharov, Yu.; Enin, A.; Kustov, L.; Mokshin, I.; Pluzhnikov, D.

2015-01-01

This report presents the PJSC NCCP fuel performance results and measures for improvement of FA and component manufacturing technique. Also it is demonstrated the process capacities, starting from UF6 procurement, its processing, and actual production of finished fuel assemblies as well as FA mounting and modifications of TVSA design

Overview of expert systems applications in Westinghouse Nuclear Fuel Activities

International Nuclear Information System (INIS)

Leech, W.J.

1989-01-01

Expert system applications have been introduced in several nuclear fuel activities, including engineering and manufacturing. This technology has been successfully implemented on the manufacturing floors to provide on-line process control at zirconium tubing and fuel fabrication plants. This paper provides an overview of current applications at Westinghouse with respect to fuel fabrication, zirconium tubing, zirconium production, and core design

Quality evaluation of the nuclear fuel manufactured in Romania before 1990

International Nuclear Information System (INIS)

Budan, O.; Galeriu, C.A.; Pascu, A.; Bailescu, A.; Andrei, G.

1997-01-01

Nuclear fuel fabricated in Romania before June 1990 was stored and was not licensed for the use in reactor. A preliminary appraisal performed by AECL and Zircatec experts in 1990, considered this fuel as being of suspect quality. Taking into consideration that Nuclear Fuel Plant was qualified to produce CANDU-6 fuel, only after 1990, RENEL-GEN authorized FCN to evaluate the actual quality of the stock fuel, in 1996. A documented evaluation program was developed and implemented. Stock production of each year was considered as one fuel bundle lot. Quality verification was done on statistical basis. Random sampling was applied, with the condition that each production week was represented in the sample. The results show that the fuel quality is not acceptable for in-reactor use. Recovery solutions for the stock fuel were established and already applied. An independent review of the program, results and recovery solutions, made by AECL confirmed the consistency of the work performed by FCN for stock fuel quality evaluation. (author)

Nuclear Fuel in Cofrentes NPP

International Nuclear Information System (INIS)

2002-01-01

Fuel is an essential in the nuclear power generating business because of its direct implications on safety, generating costs and the operating conditions and limitations of the facility. Fuel management in Cofrentes NPP has been targeted at optimized operation, enhanced reliability and the search for an in-depth knowledge of the design and licensing processes that will provide Iberdrola,as the responsible operator, with access to independent control of safety aspects related to fuel and free access to manufacturing markets. (Author)

Manufacturing fuel-switching capability, 1988

International Nuclear Information System (INIS)

1991-09-01

Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs

Manufacturing fuel-switching capability, 1988

Energy Technology Data Exchange (ETDEWEB)

1991-09-01

Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

Experience in the manufacture and performance of CANDU fuel for KANUPP

International Nuclear Information System (INIS)

Salim, M.; Ahmed, I.; Butt, P.

1995-01-01

Karachi Nuclear Power Plant (KANUPP) a 137 MWe CANDU unit is In operation since 1971. Initially, it was fueled with Canadian fuel bundles. In July 1980 Pakistani manufactured fuel was introduced in the reactor core, irradiated to a burnup of about 7500 MWd-teU -1 and successfully discharged in May 1984. The core was progressively fuelled with Pakistani fuel and in August 1990 the reactor core contained all Pakistani made fuel. As of the present, 3 core equivalent Pakistani fuel bundles have been successfully discharged at an average bumup of 6500 MWd-teU -1 . with a maximum burnup of ∼ 10,200 MWd-teU -1 . No fuel failure of Pakistani bundles has been observed so far. This paper presents the indigenous efforts towards manufacture and operational aspects of KANUPP fuel and compares its behaviour with that of Canadian supplied fuel. The Pakistani fuel has performed well and is as good as the Canadian fuel. (author)

Nuclear fuel for VVER reactors. Actual state and trends

International Nuclear Information System (INIS)

Molchanov, V.

2011-01-01

The main tasks concerning development of FA design, development and modernization of structural materials, improvement of technology of structural materials manufacturing and FA fabrication and development of methods and codes are discussed in this paper. The main features and expected benefit of implementation of second generation and third generation fuel assembly for VVER-440 Nuclear Fuel are given. A brief review of VVER-440 and VVER-1000 Nuclear Fuel development before 1997 since 2010 is shown. A summary of VVER-440 and VVER-1000 Nuclear Fuel Today, including details about TVSA-PLUS, TVSA-ALFA, TVSA-12 and NPP-2006 Phase 2 tasks (2010-2012) is presented. In conclusion, as a result of large scope of R and D performed by leading enterprises of nuclear industry modern nuclear fuel for VVER reactors is developed, implemented and successfully operated. Fuel performance (burnup, lifetime, fuel cycles, operating reliability, etc.) meets the level of world's producers of nuclear fuel for commercial reactors

Manufacturing of 37-element fuel bundles for PHWR 540 - new approach

Energy Technology Data Exchange (ETDEWEB)

Arora, U.K.; Sastry, V.S.; Banerjee, P.K.; Rao, G.V.S.H.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. Atomic Energy, Government of India, Hyderabad (India)

2003-07-01

Nuclear Fuel Complex (NFC), established in early seventies, is a major industrial unit of Department of Atomic Energy. NFC is responsible for the supply of fuel bundles to all the 220 MWe PHWRs presently in operation. For supplying fuel bundles for the forthcoming 540 MWe PHWRs, NEC is dovetailing 37-element fuel bundle manufacturing facilities in the existing plants. In tune with the philosophy of self-reliance, emphasis is given to technology upgradation, higher customer satisfaction and application of modern quality control techniques. With the experience gained over the years in manufacturing 19-element fuel bundles, NEC has introduced resistance welding of appendages on fuel tubes prior to loading of UO{sub 2} pellets, use of bio-degradable cleaning agents, simple diagnostic tools for checking the equipment condition, on line monitoring of variables, built-in process control methods and total productive maintenance concepts in the new manufacturing facility. Simple material handling systems have been contemplated for handling of the fuel bundles. This paper highlights the flow-sheet adopted for the process, design features of critical equipment and the methodology for fabricating the 37-element fuel bundles, 'RIGHT FIRST TIME'. (author)

Manufacturing of 37-element fuel bundles for PHWR 540 - new approach

International Nuclear Information System (INIS)

Arora, U.K.; Sastry, V.S.; Banerjee, P.K.; Rao, G.V.S.H.; Jayaraj, R.N.

2003-01-01

Nuclear Fuel Complex (NFC), established in early seventies, is a major industrial unit of Department of Atomic Energy. NFC is responsible for the supply of fuel bundles to all the 220 MWe PHWRs presently in operation. For supplying fuel bundles for the forthcoming 540 MWe PHWRs, NEC is dovetailing 37-element fuel bundle manufacturing facilities in the existing plants. In tune with the philosophy of self-reliance, emphasis is given to technology upgradation, higher customer satisfaction and application of modern quality control techniques. With the experience gained over the years in manufacturing 19-element fuel bundles, NEC has introduced resistance welding of appendages on fuel tubes prior to loading of UO 2 pellets, use of bio-degradable cleaning agents, simple diagnostic tools for checking the equipment condition, on line monitoring of variables, built-in process control methods and total productive maintenance concepts in the new manufacturing facility. Simple material handling systems have been contemplated for handling of the fuel bundles. This paper highlights the flow-sheet adopted for the process, design features of critical equipment and the methodology for fabricating the 37-element fuel bundles, 'RIGHT FIRST TIME'. (author)

Nuclear fuel cycle techniques

International Nuclear Information System (INIS)

Pecqueur, Michel; Taranger, Pierre

1975-01-01

The production of fuels for nuclear power plants involves five principal stages: prospecting of uranium deposits (on the ground, aerial, geochemical, geophysical, etc...); extraction and production of natural uranium from the deposits (U content of ores is not generally high and a chemical processing is necessary to obtain U concentrates); production of 235 U enriched uranium for plants utilizing this type of fuel (a description is given of the gaseous diffusion process widely used throughout the world and particularly in France); manufacture of suitable fuel elements for the different plants; reprocessing of spent fuels for the purpose of not only recovering the fissile materials but also disposing safely of the fission products and other wastes [fr

The manufacturing role in fuel performance

International Nuclear Information System (INIS)

Barr, A.P.

1997-01-01

Manufacturing companies have been involved in the CANDU fuel industry for more than 40 years. Early manufacturing contributions were the development of materials and processes used to fabricate the CANDU fuel bundle. As CANDU reactors were commissioned, the manufacturing contribution has been to produce economical, high quality fuel for the CANDU market. (author)

Advanced chemical quality control techniques for use in the manufacture of (U-Pu) MOX fuels

International Nuclear Information System (INIS)

Panakkal, J.P.; Prakash, Amrit

2010-01-01

Analytical chemistry plays a very important role for nuclear fuel cycle activities be it fuel fabrication, waste management or reprocessing. Nuclear fuels are selected based on the type of reactor. The nuclear fuel has to conform to various stringent chemical specifications like B, rare earths, H, O/M heavy metal content etc. Selection of technique is very important to determine the true specification. This is important particularly when the analyses has to be performed inside leak tight enclosure. The present paper describes the details of the advanced techniques being developed and used in the manufacture of (U,Pu) MOX fuels. (author)

Measuring deformation of Fuel pin in a Nuclear Fuel Test Rig

Energy Technology Data Exchange (ETDEWEB)

Heo, S. H.; Yang, T. H.; Hong, J. T.; Joung, C. Y.; Ahn, S. H.; Jang, S. Y.; Kim, J. H. [KAERI, Daejeon (Korea, Republic of)

2016-05-15

In this study, an LVDT core for measuring the longitudinal displacement of fuel pellets and clad was designed and produced. A signal processing method for the prepared core was investigated. The Nuclear Fuel Test Rig is used to observe changes in the characteristics of the fuel according to the neutron irradiation at HANARO (High-flux Advanced Neutron Application Reactor), which is a research reactor. Which are the strain and internal temperature of the irradiated nuclear fuel and the internal pressure of fuel due to fission gas, the characteristics of the fuel are measured using various sensors such as a thermocouple, SPND and LVDT. In this study, two shaped LVDT (Linear Variable Differential Transformer) cores for displacement measurements were designed and manufactured in order to measure the displacement of a fuel pellet and cladding tube using LVDT sensors for measuring electrical signals by converting the physical variation such as the force and displacement into a linear motion. In addition, signals from the manufactured LVDT sensor were collected and calibrated. Moreover, a method for obtaining the displacement in the core according to the sensing signal was planned. A derived equation can used to predict the change in the position of core. A following study should be conducted to test the output signal and real variation of out-pile system. For further work, a performance verification is required for an in-pile irradiation test.

Potential criticality accident at the General Electric Nuclear Fuel and Component Manufacturing Facility, May 29, 1991

International Nuclear Information System (INIS)

1991-08-01

At the General Electric Nuclear Fuel and Component Manufacturing facility, located near Wilmington, North Carolina, on May 28 and 29, 1991, approximately 150 kilograms of uranium were inadvertently transferred from safe process tanks to an unsafe tank located at the waste treatment facility, thus creating the potential for a localized criticality safety problem. The excess uranium was ultimately safely recovered when the tank contents were centrifuged to remove the uranium-bearing material. Subsequently, the US Nuclear Regulatory Commission dispatched an Incident Investigation Team to determine what happened, to identify probable causes, and to make appropriate findings and conclusions. This report describes the incident, the methodology used by the team in its investigation, and presents the team's findings and conclusions. 48 figs., 8 tabs

Five years of successful CANDU-6 fuel manufacturing in Romania

International Nuclear Information System (INIS)

Galeriu, A.C.; Pascu, A.; Andrei, G.; Bailescu, A.

1999-01-01

This paper describes the evolution of CANDU-6 nuclear fuel manufacturing in Romania at FCN Pitesti, after the completion of the qualification in 1994. Commercial production was resumed early 1995 and fuel bundles produced were entirely delivered to Cernavoda Plant and charged in the reactor. More than 12,000 fuel bundles have been produced in the last five years and the fuel behaved very well. Defective bundles represents less than 0.06% from the total irradiated fuel, and the most defects are associated to the highest power positions. After qualification, FCN focused the effort to improve braze quality and also to maintain a low residual hydrogen content in graphite coated sheaths. The production capacity was increased especially for component manufacturing, appendages tack welding and brazing. A new graphite baking furnace with increased capacity, is under design. In the pelleting area, a rotating press will replace the older hydraulic presses used for pelleting. Plant development taken inter consideration the future demands for Cernavoda Unit 2. (author)

Practice and trends in nuclear fuel licensing in France (pressurized water reactor fuels)

International Nuclear Information System (INIS)

Roudier, S.; Badel, D.; Beraha, R.; Champ, M.; Tricot, N.; Tran Dai, P.

1994-01-01

The activities of governmental French authorities responsible for safety of nuclear installations are outlined. The main bodies involved in nuclear safety are: the CSSIN (High Council for Nuclear Safety and Information), CINB (Inter-ministerial Commission for Basic Nuclear Installations) and DSIN (Nuclear Installations Safety Directorate). A brief review of the main fuel licensing issues supported by DSIN is given, which includes: 1) formal regularity procedure ensuring the safety of nuclear installations and especially the pressurized water reactors; 2) guidelines for nuclear design and manufacturing requirements related to safety and 3) safety goals and associated limits. The fuel safety documents for reloading as well as the research and development programmes in the field of technical safety are also described. The ongoing experiments in CABRI reactor, aimed at determining the high burnup fuel behaviour under reactivity initiated accidents until 65 GW d/Mt U, are one of these programs

Practice and trends in nuclear fuel licensing in France (pressurized water reactor fuels)

Energy Technology Data Exchange (ETDEWEB)

Roudier, S [Direction de la Surete des Installations Nucleaires, Fontenay-aux-Roses (France); Badel, D; Beraha, R [Direction Regionale de l` Industrie, de la Recherche et de l` Environnement Rhone-Alpes, Lyon (France); Champ, M; Tricot, N; Tran Dai, P [CEA Centre d` Etudes de Fontenay-aux-Roses, 92 (France). Inst. de Protection et de Surete Nucleaire

1994-12-31

The activities of governmental French authorities responsible for safety of nuclear installations are outlined. The main bodies involved in nuclear safety are: the CSSIN (High Council for Nuclear Safety and Information), CINB (Inter-ministerial Commission for Basic Nuclear Installations) and DSIN (Nuclear Installations Safety Directorate). A brief review of the main fuel licensing issues supported by DSIN is given, which includes: (1) formal regularity procedure ensuring the safety of nuclear installations and especially the pressurized water reactors; (2) guidelines for nuclear design and manufacturing requirements related to safety and (3) safety goals and associated limits. The fuel safety documents for reloading as well as the research and development programmes in the field of technical safety are also described. The ongoing experiments in CABRI reactor, aimed at determining the high burnup fuel behaviour under reactivity initiated accidents until 65 GW d/Mt U, are one of these programs.

Nuclear Fuel Safety Criteria Technical Review - Second edition

International Nuclear Information System (INIS)

Beck, Winfried; Blanpain, Patrick; Fuketa, Toyoshi; Gorzel, Andreas; Hozer, Zoltan; Kamimura, Katsuichiro; Koo, Yang-Hyun; Maertens, Dietmar; Nechaeva, Olga; Petit, Marc; Rehacek, Radomir; Rey-Gayo, Jose Maria; Sairanen, Risto; Sonnenburg, Heinz-Guenther; Valach, Mojmir; Waeckel, Nicolas; Yueh, Ken; Zhang, Jinzhao; Voglewede, John

2012-01-01

Most of the current nuclear fuel safety criteria were established during the 1960's and early 1970's. Although these criteria were validated against experiments with fuel designs available at that time, a number of tests were based on unirradiated fuels. Additional verification was performed as these designs evolved, but mostly with the aim of showing that the new designs adequately complied with existing criteria, and not to establish new limits. In 1996, the OECD Nuclear Energy Agency (NEA) reviewed existing fuel safety criteria, focusing on new fuel and core designs, new cladding materials and industry manufacturing processes. The results were published in the Nuclear Fuel Safety Criteria Technical Review of 2001. The NEA has since re-examined the criteria. A brief description of each criterion and its rationale are presented in this second edition, which will be of interest to both regulators and industry (fuel vendors, utilities)

Studies and manufacture of plutonium fuel

International Nuclear Information System (INIS)

Bussy, P.; Mustelier, J.P.; Pascard, R.

1964-01-01

The studies carried out at the C.E.A. on the properties of fast neutron reactor fuels, the manufacture of fuel elements and their behaviour under irradiation are broadly outlined. The metal fuels studied are the ternary alloys U Pu Mo, U Pu Nb, U Pa Ti, U Pa Zr, the ceramic fuels being mixed uranium and plutonium oxides, carbides and nitrides obtained by sintering. Results are given on the manufacture of uranium fuel elements containing a small proportion of plutonium, used in a critical experiment, and on the first experiments in the manufacture of fuel elements for the reactor Rapsodie. Finally the results of irradiation tests carried out on the prototype fuel pins for Rapsodie are described. (authors) [fr

Metrology for Fuel Cell Manufacturing

Energy Technology Data Exchange (ETDEWEB)

Stocker, Michael [National Inst. of Standards and Technology, Gaithersburg, MD (United States); Stanfield, Eric [National Inst. of Standards and Technology, Gaithersburg, MD (United States)

2015-02-04

The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

Development for analysis system of rods enrichment of nuclear fuels; Desarrollo de un sistema de analisis de enriquecimiento de barras de combustible nuclear

Energy Technology Data Exchange (ETDEWEB)

Rojas C, E.L

1998-11-01

Nuclear industry is strongly regulated all over the world and quality assurance is important in every nuclear installation or process related with it. Nuclear fuel manufacture is not the exception. ININ was committed to manufacture four nuclear fuel bundles for the CFE nucleo electric station at Laguna Verde, Veracruz, under General Electric specifications and fulfilling all the requirements of this industry. One of the quality control requisites in nuclear fuel manufacture deals with the enrichment of the pellets inside the fuel bundle rods. To achieve the quality demanded in this aspect, the system described in this work was developed. With this system, developed at ININ it is possible to detect enrichment spikes since 0.4 % in a column of pellets with a 95 % confidence interval and to identify enrichment differences greater than 0.2 % e between homogeneous segments, also with a 95 % confidence interval. ININ delivered the four nuclear fuel bundles to CFE and these were introduced in the core of the nuclear reactor of Unit 1 in the fifth cycle. Nowadays they are producing energy and have shown a correct mechanical performance and neutronic behavior. (Author)

Physicochemical characteristics of uranium microparticles collected at nuclear fuel cycle plants

International Nuclear Information System (INIS)

Kaurov, G.; Stebelkov, V.; Kolesnikov, O.; Frolov, D.

2001-01-01

Any industrial process is accompanied by appearance of some quantity of microparticles of processed matter in the environment in immediate proximity to the manufacturing object. These particles can be transferred in atmosphere and can be collected at some distances from the plant. The determination of characteristics of industrial dust microparticles at nuclear fuel cycle plants (form, size, structure of surface, elemental composition, isotopic composition, presence of fission products, presence of activation products) in conjunction with the ability to connect these characteristics with certain nuclear manufacturing processes can become the main technical method of detecting of undeclared nuclear activity. Systematization of the experimental data on morphology, elemental and isotopic composition of uranium microparticles, collected at nuclear fuel cycle plants, is given. The purpose of this work is to establish the relationship between morphological characteristics of uranium dust microparticles and types of nuclear manufacture and to define the reference attributes of the most informative microparticles

Developments in fuel manufacturing

International Nuclear Information System (INIS)

Williams, T.

1997-01-01

BNFL has a long tradition of willingness to embrace technological challenge and a dedication to quality. This paper describes advances in the overall manufacturing philosophy at BNFL's Fuel Business Group and then covers how some new technologies are currently being employed in BNFL Fuel Business Group's flagship oxide complex (OFC), which is currently in its final stages of commissioning. This plant represents a total investment of some Pound 200 million. This paper also describes how these technologies are also being deployed in BNFL's MOX plant now being built at Sellafield and, finally, covers some new processes being developed for advanced fuel manufacture. (author)

Recent activities of the nuclear fuel technology department of Cekmece Nuclear Research and Training Center

International Nuclear Information System (INIS)

Can, S.; Aybers, T.; Kopuz, B.

1997-01-01

The Nuclear Fuel Technology Department (NFTD) in CNRTC is a unique unit in Turkey in charge of performing all activities in nuclear fuel field. It has a pilot plant on uranium refining and conversion to UO 2 since 1986. Presently, its R and D activities are focused on pellet manufacturing and characterization: UO 2 , ThO 2 and (Th,U)O 2 . The studies on thorium dioxide fuel include to obtain ThO 2 pellets from thorium nitrate and mixed (Th,U)O 2 pellets. A study on evaluation of different fuel cycle options in accordance with nuclear energy planning in Turkey is also going on. (author)

Recent prospects of MOX fuel and strategy about nuclear fuel cycle

International Nuclear Information System (INIS)

Liu Dingqin

1991-04-01

It is clearly described what is the preliminary adequate strategic concern for different nuclear power countries under different nuclear power development conditions. It is also stressed on the basic situation of the design technology, manufacture technology, operation experiences and quantitative economic analysis for MOX fuel application since fast breed reactor commercialization has been delayed. The author specially proposed that in a short term China should adopt an intermediate storage strategy matched with the construction of a pilot reprocessing plant to prepare the technical basis for commercialized reprocessing plant later on and to follow the development of MOX fuel technology

Nuclear fuels

International Nuclear Information System (INIS)

Gangwani, Saloni; Chakrabortty, Sumita

2011-01-01

Nuclear fuel is a material that can be consumed to derive nuclear energy, by analogy to chemical fuel that is burned for energy. Nuclear fuels are the most dense sources of energy available. Nuclear fuel in a nuclear fuel cycle can refer to the fuel itself, or to physical objects (for example bundles composed of fuel rods) composed of the fuel material, mixed with structural, neutron moderating, or neutron reflecting materials. Long-lived radioactive waste from the back end of the fuel cycle is especially relevant when designing a complete waste management plan for SNF. When looking at long-term radioactive decay, the actinides in the SNF have a significant influence due to their characteristically long half-lives. Depending on what a nuclear reactor is fueled with, the actinide composition in the SNF will be different. The following paper will also include the uses. advancements, advantages, disadvantages, various processes and behavior of nuclear fuels

Safety research in nuclear fuel cycle at PNC

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-09-01

This report collects the results of safety research in nuclear fuel cycle at Power Reactor and Nuclear Fuel Development Corporation, in order to answer to the Questionnaire of OECD/NEA. The Questionnaire request to include information concerning to research topic, description, main results (if available), reference documents, research institutes involved, sponsoring organization and other pertinent information about followings: a) Recently completed research projects. b) Ongoing (current) research projects. Achievements on following items are omitted by the request of OECD/NEA, uranium mining and milling, uranium refining and conversion to UF{sub 6}, uranium enrichment, fuel manufacturers, spent fuel storage, radioactive waste management, transport of radioactive materials, decommissioning. We select topics from the fields of a) nuclear installation, b) seismic, and c) PSA, in projects from frame of annual safety research plan for nuclear installations established by Nuclear Safety Commission. We apply for the above a) and b) projects as follows: a) Achievements in Safety Research, fiscal 1991-1995, b) fiscal 1996 Safety Research Achievements: Progress. (author)

Safety research in nuclear fuel cycle at PNC

International Nuclear Information System (INIS)

1998-09-01

This report collects the results of safety research in nuclear fuel cycle at Power Reactor and Nuclear Fuel Development Corporation, in order to answer to the Questionnaire of OECD/NEA. The Questionnaire request to include information concerning to research topic, description, main results (if available), reference documents, research institutes involved, sponsoring organization and other pertinent information about followings: a) Recently completed research projects. b) Ongoing (current) research projects. Achievements on following items are omitted by the request of OECD/NEA, uranium mining and milling, uranium refining and conversion to UF 6 , uranium enrichment, fuel manufacturers, spent fuel storage, radioactive waste management, transport of radioactive materials, decommissioning. We select topics from the fields of a) nuclear installation, b) seismic, and c) PSA, in projects from frame of annual safety research plan for nuclear installations established by Nuclear Safety Commission. We apply for the above a) and b) projects as follows: a) Achievements in Safety Research, fiscal 1991-1995, b) fiscal 1996 Safety Research Achievements: Progress. (author)

Nuclear fuel element

International Nuclear Information System (INIS)

Iwano, Yoshihiko.

1993-01-01

Microfine cracks having a depth of less than 10% of a pipe thickness are disposed radially from a central axis each at an interval of less than 100 micron over the entire inner circumferential surface of a zirconium alloy fuel cladding tube. For manufacturing such a nuclear fuel element, the inside of the cladding tube is at first filled with an electrolyte solution of potassium chloride. Then, electrolysis is conducted using the cladding tube as an anode and the electrolyte solution as a cathode, and the inner surface of the cladding tube with a zirconium dioxide layer having a predetermined thickness. Subsequently, the cladding tube is laid on a smooth steel plate and lightly compressed by other smooth steel plate to form microfine cracks in the zirconium dioxide layer on the inner surface of the cladding tube. Such a compressing operation is continuously applied to the cladding tube while rotating the cladding tube. This can inhibit progress of cracks on the inner surface of the cladding tube, thereby enabling to prevent failure of the cladding tube even if a pellet/cladding tube mechanical interaction is applied. Accordingly, reliability of the nuclear fuel elements is improved. (I.N.)

Practical public acceptance activities in Japan Nuclear Fuel Company

International Nuclear Information System (INIS)

Ogawa, Junko

1996-01-01

JNF PA is characterized by 3 symbolic 'F's if concisely expressed. The first F comes from the Focus F, which stands for JNF's focused or customized attendance to what visitors want. The second F from Friendly F, which symbolizes JNF's simple and easy presentations in an amenable atmosphere without use of specialist language. The last F from First Hand, which means the visitors given the chance to experience themselves in actual touch with uranium. Our nuclear fuel manufacturing facility is one of the limited spots for such an experience. Their encounter with this 'actual reality' is worth a millions of words. Many citizens of Yokosuka have been invited to our facility at every summer holiday season for the past 6 years. 60% of them answered to our survey: 'Yes, I came here with fear in nuclear angry' but 75% admitted 'I now feel easy with it' after they listened to the issues of energy and environment, watched the animated nuclear fuel cycle and toured through our nuclear fuel manufacturing plant. This is an justified encouragement to what we devote in PA. What we should do is two fold. One is to address our PA to younger generations. Another is to support to those PA activities at newly-planned sites for nuclear power generation. For the former case, we now are approaching educational and tutorial personnel to provide pupils with opportunity of touring our facilities. For the latter, we sincerely endeavor to tune up to the visitors from such site areas, with elaboration based on advance information, rather than mere briefings. Like the Japanese tea ceremonial spirit of 'we happen to meet but once for all', why not fulfilling our role from the spot of a nuclear fuel manufacturing facility? (J.P.N.)

Quantification of effluents in the production of nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Sakai, Mayara C.C.B.; Riella, Humberto G.; Carvalho, Elita F.U. de, E-mail: mcostac@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2017-07-01

At the Instituto de Pesquisa Energéticas e Nucleares (IPEN), the Centro de Combustível Nuclear (CCN), Sao Paulo, SP, Brazil, is responsible for manufacturing fuels for the IEA-R1 reactor and, possibly, the multipurpose reactor fuels. In order to meet the demand for both reactors, the CCN developed a new plant. The production process of the fuel generates several types of effluents - containing uranium or not - being solid, liquid and gaseous with varied physical and chemical characteristics. The objective of this work is to follow the nuclear fuel production process and to identify, quantify and characterize the effluents, especially the liquid ones, to later elaborate a plan of management of these and eventually dispose in a responsible way in the environment. (author)

Quantification of effluents in the production of nuclear fuel

International Nuclear Information System (INIS)

Sakai, Mayara C.C.B.; Riella, Humberto G.; Carvalho, Elita F.U. de

2017-01-01

At the Instituto de Pesquisa Energéticas e Nucleares (IPEN), the Centro de Combustível Nuclear (CCN), Sao Paulo, SP, Brazil, is responsible for manufacturing fuels for the IEA-R1 reactor and, possibly, the multipurpose reactor fuels. In order to meet the demand for both reactors, the CCN developed a new plant. The production process of the fuel generates several types of effluents - containing uranium or not - being solid, liquid and gaseous with varied physical and chemical characteristics. The objective of this work is to follow the nuclear fuel production process and to identify, quantify and characterize the effluents, especially the liquid ones, to later elaborate a plan of management of these and eventually dispose in a responsible way in the environment. (author)

Nuclear fuel fabrication - developing indigenous capability

International Nuclear Information System (INIS)

Gupta, U.C.; Jayaraj, R.N.; Meena, R.; Sastry, V.S.; Radhakrishna, C.; Rao, S.M.; Sinha, K.K.

1997-01-01

Nuclear Fuel Complex (NFC), established in early 70's for production of fuel for PHWRs and BWRs in India, has made several improvements in different areas of fuel manufacturing. Starting with wire-wrap type of fuel bundles, NFC had switched over to split spacer type fuel bundle production in mid 80's. On the upstream side slurry extraction was introduced to prepare the pure uranyl nitrate solution directly from the MDU cake. Applying a thin layer of graphite to the inside of the tube was another modification. The Complex has developed cost effective and innovative techniques for these processes, especially for resistance welding of appendages on the fuel elements which has been a unique feature of the Indian PHWR fuel assemblies. Initially, the fuel fabrication plants were set-up with imported process equipment for most of the pelletisation and assembly operations. Gradually with design and development of indigenous equipment both for production and quality control, NFC has demonstrated total self reliance in fuel production by getting these special purpose machines manufactured indigenously. With the expertise gained in different areas of process development and equipment manufacturing, today NFC is in a position to offer know-how and process equipment at very attractive prices. The paper discusses some of the new processes that are developed/introduced in this field and describes different features of a few PLC based automatic equipment developed. Salient features of innovative techniques being adopted in the area Of UO 2 powder production are also briefly indicated. (author)

Nuclear fuel particle and method of production

International Nuclear Information System (INIS)

Wagner-Loffler, M.

1975-01-01

The core consisting of fuel oxide (UO 2 or Th or Pu oxide) of a fuel particle coated with carbon-contained material is enriched with a small addition (max 6 wt.%) of a Ba or Sr compound (atomic ratio for nuclear fuel oxide Ba being 5 - 10 : 1) which is to prevent fission products breaking the protective carbon and/or silicon carbide coating; the Ba or Sr molybdate generated is to reduce the pressure of the carbon dioxide produced. Methods to manufacture such nuclear fuel particles are proposed where 1) an agglomerisation and shaping of the spheres in a fast cycling bowle and 2) a formation of drops from a colloidal solution which are made to congeal in a liquid paraffin column, take place followed by the pyrolytic coating of the particles. (UWI/LH) [de

A statistical approach to nuclear fuel design and performance

Science.gov (United States)

Cunning, Travis Andrew

As CANDU fuel failures can have significant economic and operational consequences on the Canadian nuclear power industry, it is essential that factors impacting fuel performance are adequately understood. Current industrial practice relies on deterministic safety analysis and the highly conservative "limit of operating envelope" approach, where all parameters are assumed to be at their limits simultaneously. This results in a conservative prediction of event consequences with little consideration given to the high quality and precision of current manufacturing processes. This study employs a novel approach to the prediction of CANDU fuel reliability. Probability distributions are fitted to actual fuel manufacturing datasets provided by Cameco Fuel Manufacturing, Inc. They are used to form input for two industry-standard fuel performance codes: ELESTRES for the steady-state case and ELOCA for the transient case---a hypothesized 80% reactor outlet header break loss of coolant accident. Using a Monte Carlo technique for input generation, 105 independent trials are conducted and probability distributions are fitted to key model output quantities. Comparing model output against recognized industrial acceptance criteria, no fuel failures are predicted for either case. Output distributions are well removed from failure limit values, implying that margin exists in current fuel manufacturing and design. To validate the results and attempt to reduce the simulation burden of the methodology, two dimensional reduction methods are assessed. Using just 36 trials, both methods are able to produce output distributions that agree strongly with those obtained via the brute-force Monte Carlo method, often to a relative discrepancy of less than 0.3% when predicting the first statistical moment, and a relative discrepancy of less than 5% when predicting the second statistical moment. In terms of global sensitivity, pellet density proves to have the greatest impact on fuel performance

Nuclear fuel pellet production method and nuclear fuel pellet

International Nuclear Information System (INIS)

Yuda, Ryoichi; Ito, Ken-ichi; Masuda, Hiroshi.

1993-01-01

In a method of manufacturing nuclear fuel pellets by compression-molding UO 2 powders followed by sintering, a sintering agent having a composition of about 40 to 80 wt% of SiO 2 and the balance of Al 2 O 3 , a sintering agent at a ratio of 10 to 500 ppm based on the total amount of UO 2 and UO 2 powders are mixed, compression molded and then sintered at a sintering temperature of about 1500 of 1800degC. The UO 2 particles have an average grain size of about 20 to 60μm, most of the crystal grain boundary thereof is coated with a glassy or crystalline alumina silicate phase, and the porosity is about 1 to 4 vol%. With such a constitution, the sintering agent forms a single liquid phase eutectic mixture during sintering, to promote a surface reaction between nuclear fuel powders by a liquid phase sintering mechanism, increase their density and promote the crystal growth. Accordingly, it is possible to lower the softening temperature, improve the creep velocity of the pellets and improve the resistance against pellet-clad interaction. (T.M.)

Design, Manufacturing and Irradiation Behaviour of Fast Reactor Fuel. Proceedings of a Technical Meeting

International Nuclear Information System (INIS)

2013-04-01

Fast reactors are vital for ensuring the sustainability of nuclear energy in the long term. They offer vastly more efficient use of uranium resources and the ability to burn actinides, which are otherwise the long-lived component of high level nuclear waste. These reactors require development, qualification, testing and deployment of improved and innovative nuclear fuel and structural materials having very high radiation resistance, corrosion/erosion and other key operational properties. Several IAEA Member States have made efforts to advance the design and manufacture of technologies of fast reactor fuels, as well as to investigate their irradiation behaviour. Due to the acute shortage of fast neutron testing and post-irradiation examination facilities and the insufficient understanding of high dose radiation effects, there is a need for international exchange of knowledge and experience, generation of currently missing basic data, identification of relevant mechanisms of materials degradation and development of appropriate models. Considering the important role of nuclear fuels in fast reactor operation, the IAEA Technical Working Group on Fuel Performance and Technology (TWGFPT) proposed a Technical Meeting (TM) on 'Design, Manufacturing and Irradiation Behaviour of Fast Reactors Fuels', which was hosted by the Institute of Physics and Power Engineering (IPPE) in Obninsk, Russian Federation, from 30 May to 3 June 2011. The TM included a technical visit to the fuel production plant MSZ in Elektrostal. The purpose of the meeting was to provide a forum to share knowledge, practical experience and information on the improvement and innovation of fuels for fast reactors through scientific presentations and brainstorming discussions. The meeting brought together 34 specialists from national nuclear agencies, R and D and design institutes, fuel vendors and utilities from 10 countries. The presentations were structured into four sections: R and D Programmes on FR Fuel

Analysis of nuclear material flow for experimental DUPIC fuel fabrication process at DFDF

International Nuclear Information System (INIS)

Lee, H. H.; Park, J. J.; Shin, J. M.; Lee, J. W.; Yang, M. S.; Baik, S. Y.; Lee, E. P.

1999-08-01

This report describes facilities necessary for manufacturing experiment for DUPIC fuel, manufacturing process and equipment. Nuclear material flows among facilities, in PIEF and IMEF, for irradiation test, for post examination of DUPIC fuel, for quality control, for chemical analysis and for treatment of radioactive waste have been analyzed in details. This may be helpful for DUPIC project participants and facility engineers working in related facilities to understand overall flow for nuclear material and radioactive waste. (Author). 14 refs., 15 tabs., 41 figs

Analysis of nuclear material flow for experimental DUPIC fuel fabrication process at DFDF

Energy Technology Data Exchange (ETDEWEB)

Lee, H. H.; Park, J. J.; Shin, J. M.; Lee, J. W.; Yang, M. S.; Baik, S. Y.; Lee, E. P

1999-08-01

This report describes facilities necessary for manufacturing experiment for DUPIC fuel, manufacturing process and equipment. Nuclear material flows among facilities, in PIEF and IMEF, for irradiation test, for post examination of DUPIC fuel, for quality control, for chemical analysis and for treatment of radioactive waste have been analyzed in details. This may be helpful for DUPIC project participants and facility engineers working in related facilities to understand overall flow for nuclear material and radioactive waste. (Author). 14 refs., 15 tabs., 41 figs.

Improvements by employee motivation in the manufacture of nuclear fuel assemblies for LWRs

International Nuclear Information System (INIS)

Osseforth, E.; Engel, H.

2000-01-01

Nuclear fuel assemblies are manufactured on a very high technical level and automation. However there is still a need for more improvement. One of the most important ways is employees motivation, because improvements lives of the ideas, impulses, initiatives and commitments of its employees. It can be realized by the employee himself or a group. Three ways of improvement by employees are mainly implemented at ANF: (i) ANF's 3i - program, based on the standard implementation within Siemens, is the first and an important strategy to improve processes, products and costs. It is to involve all employees and make use of the full potential for improvement The individual employee or a group make a suggestion and receive a commendation depending on the benefits. (ii) Work groups with a high level of responsibility are the second part. The groups mainly organize their work, working time and improvements by themselves. They help each other in job training, are very flexible and able to do also most of the maintenance work. (iii) CIP - groups (Continuous Improvement Process), based on the philosophy of KAMEN is the third strategy. These groups come together to improve all processes in the manufacturing area, also the administration or logistical processes at ANF. CIP - groups are implemented as so called long-term groups, the members are from different levels and departments. By comparing the different ways in order to achieve manufacturing improvements, employees motivation is one of the most important and cheapest part and will increase in significance in future. (author)

Environmental management at Nuclear Fuel Complex

International Nuclear Information System (INIS)

Choudhary, S.; Kalidas, R.

2005-01-01

Nuclear Fuel Complex (NFC) a unit of Department of Atomic Energy (DAE) is manufacturing and supplying fuel assemblies and structurals for Atomic Power Reactors, Seamless Stainless Steel/ Special Alloy Tubes and high purity/special materials for various industries including Atomic Energy, Space and Electronics. NFC is spread over about 200 acres area. It consists of various chemical, metallurgical, fabrication and assembly plants engaged in processing uranium from concentrate to final fuel assembly, processing zirconium from ore to metallic products and processing various special high purity materials from ore or intermediate level to the final product. The plants were commissioned in the early seventies and capacities of these plants have been periodically enhanced to cater to the growing demands of the Indian Nuclear Industry. In the two streams of plants processing Uranium and zirconium, various types and categories including low level radioactive wastes are generated. These require proper handling and disposal. The overall management of radioactive and other waste aims at minimizing the generation and release to the environment. In this presentation, the environment management methodologies as practiced in Nuclear Fuel Complex are discussed. (author)

Automation in Siemens fuel manufacturing - the basis for quality improvement by statistical process control (SPC)

International Nuclear Information System (INIS)

Drecker, St.; Hoff, A.; Dietrich, M.; Guldner, R.

1999-01-01

Statistical Process Control (SPC) is one of the systematic tools to perform a valuable contribution to the control and planning activities for manufacturing processes and product quality. Advanced Nuclear Fuels GmbH (ANF) started a program to introduce SPC in all sections of the manufacturing process of fuel assemblies. The concept phase is based on a realization of SPC in 3 pilot projects. The existing manufacturing devices are reviewed for the utilization of SPC. Subsequent modifications were made to provide the necessary interfaces. The processes 'powder/pellet manufacturing'. 'cladding tube manufacturing' and 'laser-welding of spacers' are located at the different locations of ANF. Due to the completion of the first steps and the experience obtained by the pilot projects, the introduction program for SPC has already been extended to other manufacturing processes. (authors)

Nuclear Fuel Leasing, Recycling and proliferation: Modeling a Global View

International Nuclear Information System (INIS)

Crozat, M P; Choi, J; Reis, V H; Hill, R

2004-01-01

On February 11, 2004, U.S. President George W. Bush, in a speech to the National Defense University stated: ''The world must create a safe, orderly system to field civilian nuclear plants without adding to the danger of weapons proliferation. The world's leading nuclear exporters should ensure that states have reliable access at reasonable cost to fuel for civilian reactors, so long as those states renounce enrichment and reprocessing. Enrichment and reprocessing are not necessary for nations seeking to harness nuclear energy for peaceful purposes.'' This concept would require nations to choose one of two paths for civilian nuclear development: those that only have reactors and those that contain one or more elements of the nuclear fuel cycle, including recycling. ''Fuel cycle'' states would enrich uranium, manufacture and lease fuel to ''reactor'' states and receive the reactor states' spent fuel. All parties would accede to stringent security and safeguard standards, embedded within a newly invigorated international regime. Reactor states would be relieved of the financial, environmental (and political) burden of enriching and manufacturing fuel and dealing with spent fuel. Fuel cycle states would potentially earn money on leasing the fuel and perhaps on sales of reactors to the reactor states. Such a leasing concept is especially interesting in scenarios which envision growth in nuclear power, and an important consideration for such a nuclear growth regime is the role of recycling of civilian spent fuel. Recycling holds promise for improved management of spent fuel and efficient utilization of resources, but continues to raise the specter of a world with uncontrolled nuclear weapons proliferation. If done effectively, a fuel-leasing concept could help create a political and economic foundation for significant growth of clean, carbon-free nuclear power while providing a mechanism for significant international cooperation to reduce proliferation concern. This

Chemical characterization of nuclear fuel materials

International Nuclear Information System (INIS)

Ramakumar, K.L.

2011-01-01

India is fabricating nuclear fuels for various types of reactors, for example, (U-Pu) MOX fuel of varying Pu content for boiling water reactors (BWRs), pressurized heavy water reactors (PHWRs), prototype fast breeder reactors (PFBRs), (U-Pu) carbide fuel fast breeder test reactor (FBTR), and U-based fuels for research reactors. Nuclear fuel being the heart of the reactor, its chemical and physical characterisation is an important component of this design. Both the fuel materials and finished fuel products are to be characterised for this purpose. Quality control (both chemical and physical) provides a means to ensure that the quality of the fabricated fuel conforms to the specifications for the fuel laid down by the fuel designer. Chemical specifications are worked out for the major and minor constituents which affect the fuel properties and hence its performance under conditions prevailing in an operating reactor. Each fuel batch has to be subjected to comprehensive chemical quality control for trace constituents, stoichiometry and isotopic composition. A number of advanced process and quality control steps are required to ensure the quality of the fuels. Further more, in the case of Pu-based fuels, it is necessary to extract maximum quality data by employing different evaluation techniques which would result in minimum scrap/waste generation of valuable plutonium. The task of quality control during fabrication of nuclear fuels of various types is both challenging and difficult. The underlying philosophy is total quality control of the fuel by proper mix of process and quality control steps at various stages of fuel manufacture starting from the feed materials. It is also desirable to adapt more than one analytical technique to increase the confidence and reliability of the quality data generated. This is all the most required when certified reference materials are not available. In addition, the adaptation of non-destructive techniques in the chemical quality

Production of nuclear ceramic fuel for nuclear power plants at 'Ulba metallurgical plant' OSC

International Nuclear Information System (INIS)

Khadeev, V.G.

2000-01-01

The paper describes the flow-sheet of production of uranium dioxide powders and nuclear ceramic fuel pellets of them existing at the facility. 'UMP' OSC applies ADU extraction process of UO2 powders production. An indisputable success of the process is the possibility of use of the wide range of raw materials. Uranium hexafluoride, uranium oxides, uranium metal, uranium tetrafluoride, uranyl salts, uranium ore concentrates, all possible types of uranium-containing materials the processing of which by routine methods is difficult (ashes, scraps, etc.) are used as the raw materials. In addition, a reprocessed nuclear fuel can be used for fuel production. The quality of uranium dioxide powder produced does not depend on the type of uranium raw material used. High selectivity of extraction refining makes possible to obtain material with rather low impurities content that meets practically all specifications for uranium dioxide known to us. Ceramic and process features of uranium dioxide powders, namely, specific surface, bulk density, grain size and sinterability make possible to produce nuclear ceramic fuel with specified features. Quality of uranium dioxide powders produced by 'UMP' OSC was highly rated by General Electric company that is one of the leading companies from fuel manufactures in the USA market . It has certified 'UMP' OSC as its supplier. Currently, our company makes great efforts on establishing production of uranium dioxide powders with natural isotopes content for production of fuel for CANDU reactors. Trial lots of such powders are under tests at some companies manufacturing fuel for this type reactors in Canada, USA and Corea

Nuclear fuel

International Nuclear Information System (INIS)

D Hondt, P.

1998-01-01

The research and development programme on nuclear fuel at the Belgian Nuclear Research Centre SCK/CEN is described. The objective of this programme is to enhance the quantitative prediction of the operational limits of nuclear fuel and to assess the behaviour of fuel under incidental and accidental conditions. Progress is described in different domains including the modelling of fission gas release in LWR fuel, thermal conductivity, basic physical phenomena, post-irradiation examination for fuel performance assessment, and conceptual studies of incidental and accidental fuel experiments

Nuclear Fuel Complex - a landmark of indigenous nuclear technology

Energy Technology Data Exchange (ETDEWEB)

Katiyar, H C [Nuclear Fuel Complex, Hyderabad (India)

1977-01-01

The Nuclear Fuel Complex (NFC) set up in India for manufacturing fuel and related hardware has proved to be a significant step towards self-sufficiency and saving of foreign exchange. The complex is involved in the entire operations starting from processing of raw material concentrates to finishing of fuel assemblies and other zircaloy reactor components. The complex consists of the following units : (1) Zirconium Oxide Plant, (2) Zirconium Sponge Plant, (3) Zircaloy Fabrication Plant, (4) Uranium Oxide Plant, (5) Ceramic Fabrication Plant, (6) Enriched Uranium Oxide Plant, (7) Enriched Fuel Fabrication Plant, (8) Special Materials Plant and (9) Titanium Plant. A brief description of the activities of the various units of the complex are given. The effluent management scheme is outlined. The requirements and cost of fuel and zircaloy components for the power stations at Tarapur, Kota and Kalpakkam are mentioned.

Development of TIG Welding System for a Nuclear Fuel Test Rig

Energy Technology Data Exchange (ETDEWEB)

Joung, Changyoung; Ahn, Sungho; Hong, Jintae; Kim, Kahye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-05-15

The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rig and rods. To manufacture the nuclear fuel test rig, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rig and rods jointing the various sensors and end caps on a fuel cladding tube, which is charged with fuel pellets and component parts. Thus, we designed and fabricated the precision welding system consisting of an orbital TIG welder, a low-pressure chamber, and a high-pressure chamber. Using this system, the performance tests were performed with the round and seal spot welds for each welding condition. This paper describes not only the contents for the fabrication of precision TIG welding system but also some results from weld tests using the low-pressure and high-pressure chambers to verify the performance of this system. The TIG welding system was developed to manufacture the nuclear fuel test rig and rods. It has been configured to be able to weld the nuclear fuel test rigs and rods by applying the TIG welder using a low-pressure chamber and a high-pressure chamber. The performance tests using this system were performed with the round and seal spot welds for the welding conditions. The soundness of the orbital TIG welding system was confirmed through performance tests in the low-pressure and high-pressure chambers.

Development of TIG Welding System for a Nuclear Fuel Test Rig

International Nuclear Information System (INIS)

Joung, Changyoung; Ahn, Sungho; Hong, Jintae; Kim, Kahye

2013-01-01

The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rig and rods. To manufacture the nuclear fuel test rig, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rig and rods jointing the various sensors and end caps on a fuel cladding tube, which is charged with fuel pellets and component parts. Thus, we designed and fabricated the precision welding system consisting of an orbital TIG welder, a low-pressure chamber, and a high-pressure chamber. Using this system, the performance tests were performed with the round and seal spot welds for each welding condition. This paper describes not only the contents for the fabrication of precision TIG welding system but also some results from weld tests using the low-pressure and high-pressure chambers to verify the performance of this system. The TIG welding system was developed to manufacture the nuclear fuel test rig and rods. It has been configured to be able to weld the nuclear fuel test rigs and rods by applying the TIG welder using a low-pressure chamber and a high-pressure chamber. The performance tests using this system were performed with the round and seal spot welds for the welding conditions. The soundness of the orbital TIG welding system was confirmed through performance tests in the low-pressure and high-pressure chambers

Technical verification of advanced nuclear fuel for KSNPs

International Nuclear Information System (INIS)

Lee, C. B.; Bang, J. G.; Kim, D. H. and others

2002-03-01

KNFC has developed the advanced 16x16 fuel assembly for the Korean Standard Nuclear Plants through the three-year R and D project (from April 1999 to March 2002) under the Nuclear R and D program by MOST. The purpose of this project is to verify the advanced 16x16 fuel assembly for the Korean Standard Nuclear Plants being developed by KNFC during the same period. Verification tests for the advanced fuel assembly and its components such as characteristic test on the spacer grid spring and dimple, static buckling and dynamic impact test on the 5x5 partial spacer grid, the fuel rod vibration test supported by the PLUS7 mid-spacer grid, fretting wear test, turbulent flow structure test in wind tunnel and corrosion test were performed by using the KAERI facilities. Design reports and test results produced by KNFC were technically reviewed. For the domestic production of burnable poison rod, manufacturing technology of burnable poison pellets was developed

Process for producing nuclear reactor fuel oxides

International Nuclear Information System (INIS)

Goenrich, H.; Druckenbrodt, W.G.

1981-01-01

The waste gases of the calcination process furnace in the AVC or AV/PuC process (manufacture of nuclear reactor fuel dioxides) are returned to the furnace in a closed circuit. The NH 3 produced replaces the hydrogen which would otherwise be required for reduction in this process. (orig.) [de

Material input of nuclear fuel

International Nuclear Information System (INIS)

Rissanen, S.; Tarjanne, R.

2001-01-01

The Material Input (MI) of nuclear fuel, expressed in terms of the total amount of natural material needed for manufacturing a product, is examined. The suitability of the MI method for assessing the environmental impacts of fuels is also discussed. Material input is expressed as a Material Input Coefficient (MIC), equalling to the total mass of natural material divided by the mass of the completed product. The material input coefficient is, however, only an intermediate result, which should not be used as such for the comparison of different fuels, because the energy contents of nuclear fuel is about 100 000-fold compared to the energy contents of fossil fuels. As a final result, the material input is expressed in proportion to the amount of generated electricity, which is called MIPS (Material Input Per Service unit). Material input is a simplified and commensurable indicator for the use of natural material, but because it does not take into account the harmfulness of materials or the way how the residual material is processed, it does not alone express the amount of environmental impacts. The examination of the mere amount does not differentiate between for example coal, natural gas or waste rock containing usually just sand. Natural gas is, however, substantially more harmful for the ecosystem than sand. Therefore, other methods should also be used to consider the environmental load of a product. The material input coefficient of nuclear fuel is calculated using data from different types of mines. The calculations are made among other things by using the data of an open pit mine (Key Lake, Canada), an underground mine (McArthur River, Canada) and a by-product mine (Olympic Dam, Australia). Furthermore, the coefficient is calculated for nuclear fuel corresponding to the nuclear fuel supply of Teollisuuden Voima (TVO) company in 2001. Because there is some uncertainty in the initial data, the inaccuracy of the final results can be even 20-50 per cent. The value

Nuclear fuel cycle facility accident analysis handbook

International Nuclear Information System (INIS)

Ayer, J.E.; Clark, A.T.; Loysen, P.; Ballinger, M.Y.; Mishima, J.; Owczarski, P.C.; Gregory, W.S.; Nichols, B.D.

1988-05-01

The Accident Analysis Handbook (AAH) covers four generic facilities: fuel manufacturing, fuel reprocessing, waste storage/solidification, and spent fuel storage; and six accident types: fire, explosion, tornado, criticality, spill, and equipment failure. These are the accident types considered to make major contributions to the radiological risk from accidents in nuclear fuel cycle facility operations. The AAH will enable the user to calculate source term releases from accident scenarios manually or by computer. A major feature of the AAH is development of accident sample problems to provide input to source term analysis methods and transport computer codes. Sample problems and illustrative examples for different accident types are included in the AAH

Spent fuel storage at the Rancho Seco Nuclear Generation Station

International Nuclear Information System (INIS)

Miller, K.R.; Field, J.J.

1995-01-01

The Sacramento Municipal Utility District (SMUD) has developed a strategy for the storage and transport of spent nuclear fuel and is now in the process of licensing and manufacturing a Transportable Storage System (TSS). Staff has also engaged in impact limiter testing, non-fuel bearing component reinsertion, storage and disposal of GTCC waste, and site specific upgrades in support of spent fuel dry storage

Investigation on laser welding characteristics for appendage of bearing pads of nuclear fuel element

International Nuclear Information System (INIS)

Kim, S. S.; Kim, W. K.; Park, C. H.; Ko, J. H.; Lee, J. W.; Yang, M. S.

2001-01-01

In CANDU nuclear fuel manufacturing the brazing technology has been adopted conventionally to attach the bearing pads of nuclear fuel elements. However, in order to meet good performance of nuclear fuel and improved working efficiency, we started developing the laser welding technology for attachments of the bearing pads. Since the YAG laser can be suitable for small parts and transmit the beam through the optical fiber, the process is corresponding to mass-production with working shops. Making the most of this feature, we have developed the laser welding for appendage of the bearing pads of nuclear fuel elements, and has studied on the laser welding characterisitcs of appendages for nuclear fuel element

Fuel manufacture and quality control

International Nuclear Information System (INIS)

Roepenack, H.; Raab, K.

1975-01-01

The different steps in fuel and fuel element manufacturing from the conversion of UF 6 to UO 2 to the assembling of the whole fuel element are shortly described. Each of this fabrication steps must satisfy well-defined quality criteria which are checked in certain analyses or tests. (RB) [de

General description and production lines of the Egyptian fuel manufacturing pilot plant

International Nuclear Information System (INIS)

Zidan, W.I.; Elseaidy, I.M.

1999-01-01

The Egyptian Fuel Manufacturing Pilot Plant, FMPP, is a new facility, producing an MTR-type fuel elements required for the Egyptian Second Research Reactor, ETRR-2, as well as other plates or elements for an external clients with the same type and enrichment percent or lower, (LEU). General description is presented. The production lines in FMPP, which begin from uranium hexaflouride (UF 6 , 19.7±0.2 % U 235 by wt), aluminum powder, and nuclear grade 6061 aluminium alloy in sheets, bars, and rods with the different heat treatments and dimensions as a raw materials, are processed through a series of the manufacturing, inspection, and quality control plan to produce the final specified MTR-type fuel elements. All these processes and the product control in each step are presented. The specifications of the final product are presented. (author)

Method of manufacturing nuclear fuel pellet

International Nuclear Information System (INIS)

Oguma, Masaomi; Masuda, Hiroshi.

1988-01-01

Purpose: To prevent pellet destruction due to thermal stresses and reduce the swelling or issue of corrosive gaseous fission products. Method: Raw material powder for nuclear fuel pellets constitute so-called secondary particles in which a plurality of primary particles are coagulated. The degree of coagulation of the secondary particles can be determined as the bulk density of the powder. In view of the above, when pellets are sintered by using a powder mixture comprising a powder having the same constitution and different bulk density from the main raw powder as the sub-raw material powder incorporated to the main raw material powder, the pellet tissue provides such a fine porous structure that fine gaps are present a the periphery of high density secondary particles, since there is a difference in the shrinkage factor (sintering-shrinkage degree) between powders of different secondary particle densities in the course of the sintering. Thus, pellets can be prevented from thermal impact destruction and cause no destructive cracks. (Takahashi, M.)

Nuclear fuel for light water reactors

International Nuclear Information System (INIS)

Etemad, A.

1976-01-01

The goal of the present speech is to point out some of the now-a-day existing problems related to the fuel cycle of light water reactors and to foresee their present and future solutions. Economical aspects of nuclear power generation have been considerably improving, partly through technological advancements and partly due to the enlargement of unit capacity. The fuel cycle, defined in the course of this talk, discusses the exploration, mining, ore concentration, purification, conversion, enrichment, manufacturing of fuel elements, their utilization in a reactor, their discharge and subsequent storage, reprocessing, and their re-use or disposal. Uranium market in the world and the general policy of several uranium owning countries are described. The western world requirement for uranium until the year 2000, uranium resources and the nuclear power programs in the United States, Australia, Canada, South Africa, France, India, Spain, and Argentina are discussed. The participation of Iran in a large uranium enrichment plant based on French diffusion technology is mentioned

Fuel performance experience at TVO nuclear power plant

International Nuclear Information System (INIS)

Patrakka, E.T.

1985-01-01

TVO nuclear power plant consists of two BWR units of ASEA-ATOM design. The fuel performance experience extending through six cycles at TVO I and four cycles at TVO II is reported. The experience obtained so far is mainly based on ASEA-ATOM 8 x 8 fuel and has been satisfactory. Until autumn 1984 one leaking fuel assembly had been identified at TVO I and none at TVO II. Most of the problems encountered have been related to leaf spring screws and channel screws. The experience indicates that satisfactory fuel performance can be achieved when utilizing strict operational rules and proper control of fuel design and manufacture. (author)

Issues of high-burnup fuel for advanced nuclear reactors

International Nuclear Information System (INIS)

Belac, J.; Milisdoerfer, L.

2004-12-01

A brief description is given of nuclear fuels for Generation III+ and IV reactors, and the major steps needed for a successful implementation of new fuels in prospective types of newly designed power reactors are outlined. The following reactor types are discussed: gas cooled fast reactors, heavy metal (lead) cooled fast reactors, molten salt cooled reactors, sodium cooled fast reactors, supercritical water cooled reactors, and very high temperature reactors. The following are regarded as priority areas for future investigations: (i) spent fuel radiotoxicity; (ii) proliferation volatility; (iii) neutron physics characteristics and inherent safety element assessment; technical and economic analysis of the manufacture of advanced fuels; technical and economic analysis of the fuel cycle back end, possibilities of spent nuclear fuel reprocessing, storage and disposal. In parallel, work should be done on the validation and verification of analytical tools using existing and/or newly acquired experimental data. (P.A.)

Impact of nuclear fuel performance and reliability in a deregulated electricity market

International Nuclear Information System (INIS)

Barnoski, M.; Kaiser, B.

1997-01-01

US nuclear plants are now placing a great deal of importance on fuel performance and reliability because of their direct effect on a plant's capacity factor, availability, operating flexibility, outage duration, and worker exposure. This is reflected by utilities making fuel reliability a principal vendor evaluation criterion and making fuel performance an important bonus/penalty provision. Defect-free fuel, combined with ever improving design features, makes it possible for plants to operate at higher outputs while reducing operating and maintenance costs. Higher electrical output at lower cost is essential for US nuclear plants to meet the expected competition in a deregulated market. Through continued investment in manufacturing improvements and a vigilant, systematic design process, ABB's nuclear fuel has contributed to helping its nuclear utility customers reduce their cost of doing business. (author) 1 fig., 1 tab

Nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Nakano, H [Power Reactor and Nuclear Fuel Development Corp., Tokyo (Japan)

1976-10-01

It is expected that nuclear power generation will reach 49 million kW in 1985 and 129 million kW in 1995, and the nuclear fuel having to be supplied and processed will increase in proportion to these values. The technical problems concerning nuclear fuel are presented on the basis of the balance between the benefit for human beings and the burden on the human beings. Recently, especially the downstream of nuclear fuel attracts public attention. Enriched uranium as the raw material for light water reactor fuel is almost monopolized by the U.S., and the technical information has not been published for fear of the diversion to nuclear weapons. In this paper, the present situations of uranium enrichment, fuel fabrication, transportation, reprocessing and waste disposal and the future problems are described according to the path of nuclear fuel cycle. The demand and supply of enriched uranium in Japan will be balanced up to about 1988, but afterwards, the supply must rely upon the early establishment of the domestic technology by centrifugal separation method. No problem remains in the fabrication of light water reactor fuel, but for the fabrication of mixed oxide fuel, the mechanization of the production facility and labor saving are necessary. The solution of the capital risk for the construction of the second reprocessing plant is the main problem. Japan must develop waste disposal techniques with all-out efforts.

LEU fuel element produced by the Egyptian fuel manufacturing pilot plant

International Nuclear Information System (INIS)

Zidan, W.I.

2000-01-01

The Egyptian Fuel Manufacturing Pilot Plant, FMPP, is a Material Testing Reactor type (MTR) fuel element facility, for producing the specified fuel elements required for the Egyptian Second Research Reactor, ETRR-2. The plant uses uranium hexafluoride (UF 6 , 19.75% U 235 by wt) as a raw material which is processed through a series of the manufacturing, inspection and test plan to produce the final specified fuel elements. Radiological safety aspects during design, construction, operation, and all reasonably accepted steps should be taken to prevent or reduce the chance of accidents occurrence. (author)

Analysis of the second part of the fuel cycle of nuclear spanish park using module TREVOL of EVOLCODE2

International Nuclear Information System (INIS)

Merino Rodriguez, I.; Alvarez-Velarde, F.; Martin-Fuertes, F.

2011-01-01

This paper describes the application of the code TR E VOL an associated fuel cycle Spanish nuclear park, with the objective of estimating the mass of nuclear fuel manufactured by reactor and the mass generated of irradiated fuel.

Performance of water cooled nuclear power reactor fuels in India – Defects, failures and their mitigation

International Nuclear Information System (INIS)

Ganguly, Chaitanyamoy

2015-01-01

Water cooled and moderated nuclear power reactors account for more than 95% of the operating reactors in the world today. Light water reactors (LWRs) consisting of pressurized water reactor (PWR), their Russian counterpart namely VVER and boiling water reactor (BWR) will continue to dominate the nuclear power market. Pressurized heavy water reactor (PHWR), also known as CANDU, is the backbone of the nuclear power program in India. Updates on LWR and PHWR fuel performance are being periodically published by IAEA, OECD-NEA and the World Nuclear Association (WNA), highlighting fuel failure rate and the mitigation of fuel defects and failures. These reports clearly indicate that there has been significant improvement in in – pile fuel performance over the years and the present focus is to achieve zero fuel failure in high burn up and high performance fuels. The present paper summarizes the status of PHWR and LWR fuel performance in India, highlighting the manufacturing and the related quality control and inspection steps that are being followed at the PHWR fuel fabrication plant in order to achieve zero manufacturing defect which could contribute to achieving zero in – pile failure rate in operating and upcoming PHWR units in India. (author)

Technology for manufacturing dispersion nuclear fuel at Instituto de Pesquisas Energeticas e Nucleares IPEN/CNEN-SP, Brazil

International Nuclear Information System (INIS)

Durazzo, M.; Carvalho, E.F. Urano de; Saliba-Silva, A.M.; Souza, J.A.B.; Riella, H.G.

2008-01-01

IPEN has been working for increasing radioisotope production in order to supply the expanding demand for radiopharmaceutical medicines requested by the Brazilian welfare. To reach this objective, the IEA-R1 research reactor power capacity was recently increased from 2 MW to 3.5 MW. Since 1988 IPEN has been manufacturing its own fuel element, initially based on U 3 O 8 -Al dispersion fuel plates with 2.3 g U/cm 3 . To support the reactor power increase, higher uranium density had to be achieved for better irradiation flux and also to minimize the irradiated fuel elements to be stored. Uranium silicide was the chosen option. This paper describes the results of this program and the current status of silicide fuel fabrication and qualification. (author)

The Nuclear Fuel Cycle

International Nuclear Information System (INIS)

2011-08-01

This brochure describes the nuclear fuel cycle, which is an industrial process involving various activities to produce electricity from uranium in nuclear power reactors. The cycle starts with the mining of uranium and ends with the disposal of nuclear waste. The raw material for today's nuclear fuel is uranium. It must be processed through a series of steps to produce an efficient fuel for generating electricity. Used fuel also needs to be taken care of for reuse and disposal. The nuclear fuel cycle includes the 'front end', i.e. preparation of the fuel, the 'service period' in which fuel is used during reactor operation to generate electricity, and the 'back end', i.e. the safe management of spent nuclear fuel including reprocessing and reuse and disposal. If spent fuel is not reprocessed, the fuel cycle is referred to as an 'open' or 'once-through' fuel cycle; if spent fuel is reprocessed, and partly reused, it is referred to as a 'closed' nuclear fuel cycle.

The nuclear fuel rod character recognition system based on neural network technique

International Nuclear Information System (INIS)

Kim, Woong-Ki; Park, Soon-Yong; Lee, Yong-Bum; Kim, Seung-Ho; Lee, Jong-Min; Chien, Sung-Il.

1994-01-01

The nuclear fuel rods should be discriminated and managed systematically by numeric characters which are printed at the end part of each rod in the process of producing fuel assembly. The characters are used to examine manufacturing process of the fuel rods in the inspection process of irradiated fuel rod. Therefore automatic character recognition is one of the most important technologies to establish automatic manufacturing process of fuel assembly. In the developed character recognition system, mesh feature set extracted from each character written in the fuel rod is employed to train a neural network based on back-propagation algorithm as a classifier for character recognition system. Performance evaluation has been achieved on a test set which is not included in a training character set. (author)

Manufacturing method for fuel assembly

International Nuclear Information System (INIS)

Yamaguchi, Takashi.

1997-01-01

In an FBR type reactor, uranium/plutonium mixed oxide fuels (MOX fuels) are used. Nuclear fuel materials containing uranium and plutonium are filled to a portion or all of a plurality of fuel rods. In this case, an equivalent fissile coefficient (B) based on a combustion guarantee method defined by the formula: (B) = (M) · (F) is determined. (M) is a combustion matrix constituted based on the solution of equation of combustion which is a differential equation representing change with time of each of nuclear fuel materials during combustion. (F) is an equivalent fissile coefficient based on a reactivity keeping method which is a coefficient representing a reactivity worth equivalent with plutonium-239. The content of each of the nuclear fuel materials is determined so that the effective multiplication factor at the final stage of the operation cycle is substantially constant by using the equivalent fissile coefficient (B) based on the combustion guarantee method. (I.N.)

Memory list for the ordering of nuclear fuel elements with UO2 fuel

International Nuclear Information System (INIS)

1977-01-01

The memory list will help to simplify and speed up the technical procedure of fuel element supply for nuclear reactors. Operators of nuclear power plants take great interest in the latest state of thechnology, if sufficiently tested, being applied with regard to material, manufacturing and testing methods. In order to obtain an unlimited availability of the nuclear plant in the future, this application of technology should be taken care of when designing and producing fuel elements. When ordering fuel elements special attention should be drawn to the interdependence of reactor and fuel element with reqard to design and construction, about which, howevers, no further details are given. When ordering fuel elements the operator give the producer all design data of the reactor core and the fuel elements as well as the planned operation mode. He also hands in the respective graphs and the required conditions for design so that a correct and detailed offer can be supplied. An exemplary extent of supply is shown in the given memory list. The regulations required herefore on passing technical material to the fuel element producers have to be established by agreements made by the customer. The order to be given should be itemized as follows: requirements, quality controland quality assurance, warranties and conditions, limits and extent of supply, terms of delivery. (orig./HP) [de

Nuclear fuels

International Nuclear Information System (INIS)

2008-01-01

The nuclear fuel is one of the key component of a nuclear reactor. Inside it, the fission reactions of heavy atoms, uranium and plutonium, take place. It is located in the core of the reactor, but also in the core of the whole nuclear system. Its design and properties influence the behaviour, the efficiency and the safety of the reactor. Even if it represents a weak share of the generated electricity cost, its proper use represents an important economic stake. Important improvements remain to be made to increase its residence time inside the reactor, to supply more energy, and to improve its robustness. Beyond the economical and safety considerations, strategical questions have to find an answer, like the use of plutonium, the management of resources and the management of nuclear wastes and real technological challenges have to be taken up. This monograph summarizes the existing knowledge about the nuclear fuel, its behaviour inside the reactor, its limits of use, and its R and D tracks. It illustrates also the researches in progress and presents some key results obtained recently. Content: 1 - Introduction; 2 - The fuel of water-cooled reactors: aspect, fabrication, behaviour of UO 2 and MOX fuels inside the reactor, behaviour in loss of tightness situation, microscopic morphology of fuel ceramics and evolution under irradiation - migration and localisation of fission products in UOX and MOX matrices, modeling of fuels behaviour - modeling of defects and fission products in the UO 2 ceramics by ab initio calculations, cladding and assembly materials, pellet-cladding interaction, advanced UO 2 and MOX ceramics, mechanical behaviour of the fuel assembly, fuel during a loss of coolant accident, fuel during a reactivity accident, fuel during a serious accident, fuel management inside reactor cores, fuel cycle materials balance, long-term behaviour of the spent fuel, fuel of boiling water reactors; 3 - the fuel of liquid metal fast reactors: fast neutrons radiation

Nuclear fission energy: new build, operation, fuel cycle and decommissioning in the international perspective

Energy Technology Data Exchange (ETDEWEB)

Niessen, Stefan [AREVA GmbH, Erlangen (Germany)

2015-07-01

Over 60 nuclear power reactors are in construction today and over 400 are connected to the grid. The presentation will show where. A nuclear new build project involves a team of several thousand people. Some pictures from ongoing new build projects will illustrate this. Using concrete examples from the AREVA group, the nuclear fuel cycle from uranium mines in Niger, Kazakhstan or Canada to chemical conversion, enrichment and fuel manufacturing will be explained. Also the recycling of used fuel and the fabrication of MOX fuel is addressed. The presentation closes with an overview on decommissioning and final storage projects.

Fuel and nuclear fuel cycle

International Nuclear Information System (INIS)

Prunier, C.

1998-01-01

The nuclear fuel is studied in detail, the best choice and why in relation with the type of reactor, the properties of the fuel cans, the choice of fuel materials. An important part is granted to the fuel assembly of PWR type reactor and the performances of nuclear fuels are tackled. The different subjects for research and development are discussed and this article ends with the particular situation of mixed oxide fuels ( materials, behavior, efficiency). (N.C.)

Romanian concern for advanced fuels development

International Nuclear Information System (INIS)

Ohai, Dumitru

2001-01-01

The Institute for Nuclear Research (ICN), a subsidiary of Romanian Authority for Nuclear Activities, at Pitesti - Romania, has developed a preliminary design of a fuel bundle with 43 elements named SEU 43 for high burnup in CANDU Reactor. A very high experience in nuclear fuels manufacturing and control has also been accumulated. Additionally, on the nuclear site Pitesti there is the Nuclear Fuel Plant (NFP) qualified to manufacturing CANDU 6 type fuel, the main fuel supplier for NPP Cernavoda. A very good collaboration of ICN with NFP can lead to a low cost upgrading the facilities which ensure at present the CANDU standard fuel fabrication to be able of manufacturing also SEU 43 fuel for extended burnup. The financial founds are allocated by Romanian Authority for Nuclear Activities of the Ministry of Industry and Resources to sustain the departmental R and D program 'Nuclear Fuel'. This Program has the main objective to establish a technology for manufacturing a new CANDU fuel type destined for extended burnup. It is studied the possibility to use the Recovered Uranium (RU) resulted from LWR spent fuel reprocessing facility existing in stockpiles. The International Agency for Atomic Energy (IAEA) sustains also this program. By ROM/4/025/ Model Project, IAEA helps ICN to solve the problems regarding materials (RU, Zircaloy 4 tubes) purchasing, devices' upgrading and personnel training. The paper presents the main actions needing to be create the technical base for SEU 43 fuel bundle manufacturing. First step, the technological experiments and experimental fuel element manufacturing, will be accomplished in ICN installations. Second step, the industrial scale, need thorough studies for each installation from NFP to determine tools and technology modification imposed by the new CANDU fuel bundle manufacturing. All modifications must be done such as to the NFP, standard CANDU and SEU fuel bundles to be manufactured alternatively. (author)

Nuclear fuel element

International Nuclear Information System (INIS)

1974-01-01

A nuclear fuel element for use in the core of a nuclear reactor is disclosed. A heat conducting fission product retaining metal liner of a refractory metal is incorporated in the fuel element between the cladding and the nuclear fuel to inhibit mechanical interaction between the nuclear fuel and the cladding, to isolate fission products and nuclear fuel impurities from contacting the cladding, and to improve the axial thermal peaking gradient along the length of the fuel rod. The metal liner can be in the form of a tube or hollow cylindrical column, a foil of single or multiple layers in the shape of a hollow cylindrical column, or a coating on the internal surface of the cladding. Preferred refractory metal materials are molybdenum, tungsten, rhenium, niobium and alloys of the foregoing metals

Nuclear fuel element

International Nuclear Information System (INIS)

Thompson, J.R.; Rowland, T.C.

1976-01-01

A nuclear fuel element for use in the core of a nuclear reactor is disclosed. A heat conducting, fission product retaining metal liner of a refractory metal is incorporated in the fuel element between the cladding and the nuclear fuel to inhibit mechanical interaction between the nuclear fuel and the cladding, to isolate fission products and nuclear fuel impurities from contacting the cladding and to improve the axial thermal peaking gradient along the length of the fuel rod. The metal liner can be in the form of a tube or hollow cylindrical column, a foil of single or multiple layers in the shape of a hollow cylindrical column, or a coating on the internal surface of the cladding. Preferred refractory metal materials are molybdenum, tungsten, rhenium, niobium and alloys of the foregoing metals

Development of Nuclear Fuel Remote Fabrication Technology

International Nuclear Information System (INIS)

Lee, Jung Won; Yang, M. S.; Kim, S. S. and others

2005-04-01

The aim of this study is to develop the essential technology of dry refabrication using spent fuel materials in a laboratory scale on the basis of proliferation resistance policy. The emphasis is placed on the assessment and the development of the essential technology of dry refabrication using spent fuel materials. In this study, the remote fuel fabrication technology to make a dry refabricated fuel with an enhanced quality was established. And the instrumented fuel pellets and mini-elements were manufactured for the irradiation testing in HANARO. The design and development technology of the remote fabrication equipment and the remote operating and maintenance technology of the equipment in hot cell were also achieved. These achievements will be used in and applied to the future back-end fuel cycle and GEN-IV fuel cycle and be a milestone for Korea to be an advanced nuclear country in the world

Nuclear-fuel-cycle education: Module 1. Nuclear fuel cycle overview

International Nuclear Information System (INIS)

Eckhoff, N.D.

1981-07-01

This educational module is an overview of the nuclear-fule-cycle. The overview covers nuclear energy resources, the present and future US nuclear industry, the industry view of nuclear power, the International Nuclear Fuel Cycle Evaluation program, the Union of Concerned Scientists view of the nuclear-fuel-cycle, an analysis of this viewpoint, resource requirements for a model light water reactor, and world nuclear power considerations

Proceedings of the Topical meeting on the reactor fuel performance - TopFuel 2012 Transactions

International Nuclear Information System (INIS)

2012-01-01

TopFuel is an annual topical meeting organised by ENS, the American Nuclear Society and the Atomic Energy Society of Japan. TopFuel's primary objective is to bring together leading specialists in the field from around the world to analyse advances in nuclear fuel management technology and to use the findings of the latest cutting-edge research to help manufacture the high performance nuclear fuels of today and tomorrow. Aim is to discuss the challenges facing the developers and manufacturers of new high-performance nuclear fuels - fuels that will help meet current and future energy demand and reduce man's over dependence upon CO 2 -emitting fossil fuels. The technical scope of Top Fuel 2012 includes all aspects of nuclear fuel from fuel rod to core design as well as manufacturing, performance in commercial and test reactors or on-going and future developments and trends. The meeting includes selectively front and/or back end issues that impact fuel designs and performance. (authors)

Draft environmental statement related to the proposed manufacture of floating nuclear power plants (Docket No. STN 50-437)

International Nuclear Information System (INIS)

1976-10-01

The proposed action is the issuance of a manufacturing license to Offshore Power Systems for the startup and operation of a proposed manufacturing facility located at Blount Island, Jacksonville, Florida (Docket No. STN 50-436). No nuclear fuel will be handled or stored at the manufacturing site. The plants will be fueled after they have been towed to and moored within breadwaters at specific offshore locations designated by the purchaser and after an operating license has been issued by the Nuclear Regulatory Commision. Each nuclear generating plant, mounted on a floating platform, has a net capacity of 1150 MWe. This energy is provided by a pressurized water reactor steam supply system consisting of a Westinghouse four-loop 3425 MWt unit with an ice-condenser containment system. When one or more of these units is located within a single breakwater, the installation is designated an offshore power station. 3 figs., 1 tab

Qualification of high-density fuel manufacturing for research reactors at CNEA

Energy Technology Data Exchange (ETDEWEB)

Adelfang, P.; Alvarez, L.; Boero, N.; Calabrese, R.; De La Fuente, M.; Echenique, P.; Markiewicz, M.; Pasqualini, E.; Ruggirello, G.; Taboada, H. [CNEA, Buenos Aires (Argentina)

2001-07-01

CNEA, the National Atomic Energy Commission of Argentina, is at the present a qualified supplier of uranium oxide fuel for research reactors. A new objective in this field is to develop and qualify the manufacturing of LEU high-density fuel for this type of reactors. According with the international trend Silicide fuel and U-xMo fuel are included in our program as the most suitable options. The facilities to complete the qualification of high-density MTR fuels, like the manufacturing plant installations, the reactor, the pool side fuel examination station and the hot cells are fully operational and equipped to perform all the activities required within the program. The programs for both type of fuels include similar activities: development and set up of the fuel material manufacturing technology, set up of fuel plate manufacturing, fabrication and irradiation of miniplates, fabrication and irradiation of full scale fuel elements, post-irradiation examination and feedback for manufacturing improvements. For silicide fuels most of these steps have already been completed. For U-xMo fuel the activities also include the development of alternative ways to obtain U-xMo powder, feasibility studies for large-scale manufacturing and the economical assessment. Set up of U-xMo fuel plate manufacturing is also well advanced and the fabrication of the first full scale prototype is foreseen during this year. (author)

Overview of experimental work to ensure innovation of nuclear fuel for future advanced PWRs

International Nuclear Information System (INIS)

Zymak, J.; Valach, M.; Hejna, J.

2002-11-01

It is envisaged that advanced nuclear fuel will be operated in high burnup conditions, at a high linear power and at considerable mechanical fuel-cladding interactions. The report gives an overview of experimental work investigating phenomena that will affect APWR fuel, such as the manufacturing technology, thermal properties and safety requirements

Nuclear fuel element

International Nuclear Information System (INIS)

Yamamoto, Seigoro.

1994-01-01

Ultrafine particles of a thermal neutron absorber showing ultraplasticity is dispersed in oxide ceramic fuels by more than 1% to 10% or lower. The ultrafine particles of the thermal neutron absorber showing ultrafine plasticity is selected from any one of ZrGd, HfEu, HfY, HfGd, ZrEu, and ZrY. The thermal neutron absorber is converted into ultrafine particles and solid-solubilized in a nuclear fuel pellet, so that the dispersion thereof into nuclear fuels is made uniform and an absorbing performance of the thermal neutrons is also made uniform. Moreover, the characteristics thereof, for example, physical properties such as expansion coefficient and thermal conductivity of the nuclear fuels are also improved. The neutron absorber, such as ZrGd or the like, can provide plasticity of nuclear fuels, if it is mixed into the nuclear fuels for showing the plasticity. The nuclear fuel pellets are deformed like an hour glass as burning, but, since the end portion thereof is deformed plastically within a range of a repulsive force of the cladding tube, there is no worry of damaging a portion of the cladding tube. (N.H.)

Quality control of nuclear fuel plates using digital image processing techniques

International Nuclear Information System (INIS)

Salinas, Renato; Radd, Ulrich; Coronado, Harold; Olivares, Luis

2003-01-01

The Chilean Atomic Energy Commission (CCHEN) has developed the technology requires to manufacture low enriched uranium-235 nuclear fuel elements used in non-power reactor applications and in research. These fuel plates are assembled in two nuclear facilities located at La Reina (RECH-1) and Lo Aguirre where the present work was developed. Furthermore since high quality standards have been met, these facilities are able to export these nuclear fuel plates to foreign countries. Each MTR fuel elements consists of 16 low enriched uranium silicide (U 3 Si 2 ) fuel plates. A stringent quality assurance program requires among others, homogeneity measurements of uranium surface density values of these fuel plates, which are traditionally accomplished with optical densitometry methods. We have implemented and alternative technique which uses computer vision to determine uranium surface density values in these fuel plates. Both techniques are compared. Advantages of machine vision methods include considerable time saving and a complete quantitative evaluation of uranium densities as compared to the sparse technique involved in the optical densitometry method (Au)

Electromagnetic Acoustic Test of the Artificial Defects for a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Kim, Dong Min; Lee, Yoon Sang; Cheong, Yong Moo

2011-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel meat in aluminum alloy. Last year, KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of the plate-type fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done under immersion condition, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined is a non-ferromagnetic material such as aluminum with a good acousto-elastic property, which requires an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an Electromagnetic Acoustic Transducer (EMAT) technology for an automated inspection of a nuclear fuel without water

Radiological surveillance in the nuclear fuel fabrication in Mexico

International Nuclear Information System (INIS)

Garcia A, J.; Reynoso V, R.; Delgado A, G.

1996-01-01

The objective of this report is to present the obtained results related to the application of the radiological safety programme established at the Nuclear Fuel Fabrication Pilot Plant (NFFPF) in Mexico, such as: surveillance methods, radiological protection criteria and regulations, radiation control and records and the application of ALARA recommendation. During the starting period from April 1994 to April 1995, at the NFFPF were made two nuclear fuel bundles a Dummy and other to be burned up in a BWR the mainly process activities are: UO 2 powder receiving, powder pressing for the pellets formation, pellets grinding, cleaning and drying, loading into a rod, Quality Control testing, nuclear fuel bundles assembly. The NFFPF is divided into an unsealed source area (pellets manufacturing plant) and into a sealed source area (rods fabrication plant). The control followed have helped to detect failures and to improve the safety programme and operation. (authors). 1 ref., 3 figs

Nuclear Fuel Reprocessing

International Nuclear Information System (INIS)

Simpson, Michael F.; Law, Jack D.

2010-01-01

This is a submission for the Encyclopedia of Sustainable Technology on the subject of Reprocessing Spent Nuclear Fuel. Nuclear reprocessing is the chemical treatment of spent fuel involving separation of its various constituents. Principally, it is used to recover useful actinides from the spent fuel. Radioactive waste that cannot be re-used is separated into streams for consolidation into waste forms. The first known application of nuclear reprocessing was within the Manhattan Project to recover material for nuclear weapons. Currently, reprocessing has a peaceful application in the nuclear fuel cycle. A variety of chemical methods have been proposed and demonstrated for reprocessing of nuclear fuel. The two most widely investigated and implemented methods are generally referred to as aqueous reprocessing and pyroprocessing. Each of these technologies is described in detail in Section 3 with numerous references to published articles. Reprocessing of nuclear fuel as part of a fuel cycle can be used both to recover fissionable actinides and to stabilize radioactive fission products into durable waste forms. It can also be used as part of a breeder reactor fuel cycle that could result in a 14-fold or higher increase in energy utilization per unit of natural uranium. Reprocessing can also impact the need for geologic repositories for spent fuel. The volume of waste that needs to be sent to such a repository can be reduced by first subjecting the spent fuel to reprocessing. The extent to which volume reduction can occur is currently under study by the United States Department of Energy via research at various national laboratories and universities. Reprocessing can also separate fissile and non-fissile radioactive elements for transmutation.

Nuclear fuel elements

International Nuclear Information System (INIS)

Nakai, Keiichi

1983-01-01

Purpose: To decrease the tensile stresses resulted in a fuel can as well as prevent decladding of fuel pellets into the bore holes by decreasing the inner pressure within the nuclear fuel element. Constitution: A fuel can is filled with hollow fuel pellets, inserted with a spring for retaining the hollow fuel pellets with an appropriate force and, thereafter, closely sealed at the both ends with end plugs. A cylindrical body is disposed into the bore holes of the hollow fuel pellets. Since initial sealing gases and/or gaseous nuclear fission products can thus be excluded from the bore holes where the temperature is at the highest level, the inner pressure of the nuclear fuel element can be reduced to decrease the tensile strength resulted to the fuel can. Furthermore, decladding of fuel pellets into the bore holes can be prevented. (Moriyama, K.)

Manufacturing technologies for direct methanol fuel cells (DMFCs)

Energy Technology Data Exchange (ETDEWEB)

Gluesen, Andreas; Mueller, Martin; Kimiaie, Nicola; Konradi, Irene; Mergel, Juergen; Stolten, Detlef [Forschungszentrum Juelich (Germany). Inst. of Energy Research - IEF-3: Fuel Cells

2010-07-01

Fuel cell research is focussing on increasing power density and lifetime and reducing costs of the whole fuel cell system. In order to reach these aims, it is necessary to develop appropriately designed components outgoing from high quality materials, a suitable manufacturing process and a well balanced system. To make use of the advantages that can be obtained by developing production technology, we are mainly improving the coating and assembling techniques for polymer electrolyte fuel cells, especially Direct Methanol Fuel Cells (DMFCs). Coating is used for making fuel cell electrodes as well as highly conductive contacts. Assembling is used to join larger components like membrane electrode assemblies (MEAs) and bipolar units consisting of flow fields and the separator plate, as well as entire stacks. On the one hand a reproducible manufacturing process is required to study fine differences in fuel cell performance affected by new materials or new designs. On the other hand a change in each parameter of the manufacturing process itself can change product properties and therefore affect fuel cell performance. As a result, gas diffusion electrodes (GDEs) are now produced automatically in square-meter batches, the hot-pressing of MEAs is a fully automated process and by pre-assembling the number of parts that have to be assembled in a stack was reduced by a factor of 10. These achievements make DMFC manufacturing more reproducible and less error-prone. All these and further developments of manufacturing technology are necessary to make DMFCs ready for the market. (orig.)

Nuclear fuels and development of nuclear fuel elements

International Nuclear Information System (INIS)

Sundaram, C.V.; Mannan, S.L.

1989-01-01

Safe, reliable and economic operation of nuclear fission reactors, the source of nuclear power at present, requires judicious choice, careful preparation and specialised fabrication procedures for fuels and fuel element structural materials. These aspects of nuclear fuels (uranium, plutonium and their oxides and carbides), fuel element technology and structural materials (aluminium, zircaloy, stainless steel etc.) are discussed with particular reference to research and power reactors in India, e.g. the DHRUVA research reactor at BARC, Trombay, the pressurised heavy water reactors (PHWR) at Rajasthan and Kalpakkam, and the Fast Breeder Test Reactor (FBTR) at Kalpakkam. Other reactors like the gas-cooled reactors operating in UK are also mentioned. Because of the limited uranium resources, India has opted for a three-stage nuclear power programme aimed at the ultimate utilization of her abundant thorium resources. The first phase consists of natural uranium dioxide-fuelled, heavy water-moderated and cooled PHWR. The second phase was initiated with the attainment of criticality in the FBTR at Kalpakkam. Fast Breeder Reactors (FBR) utilize the plutonium and uranium by-products of phase 1. Moreover, FBR can convert thorium into fissile 233 U. They produce more fuel than is consumed - hence, the name breeders. The fuel parameters of some of the operating or proposed fast reactors in the world are compared. FBTR is unique in the choice of mixed carbides of plutonium and uranium as fuel. Factors affecting the fuel element performance and life in various reactors e.g. hydriding of zircaloys, fuel pellet-cladding interaction etc. in PHWR and void swelling; irradiation creep and helium embrittlement of fuel element structural materials in FBR are discussed along with measures to overcome some of these problems. (author). 15 refs., 9 tabs., 23 figs

Fuel cycle of nuclear power plants and safeguards system of nuclear weapon nonproliferation

International Nuclear Information System (INIS)

Malek, Z.

1980-10-01

The international safeguard system of nuclear weapon nonproliferation and the IAEA safeguard system are briefly described. In Czechoslovakia, a decree was issued in 1977 governing the accounting for and control of nuclear materials. The contents of the decree are presented. Described are computer processing of accounting data, technical criteria for the safeguard system application, containment and inspection in the IAEA safeguard system. The method is shown of the control of and accounting for nuclear materials in nuclear power plants and in fuel manufacturing, reprocessing and enrichment plants. Nondestructive and destructive methods of nuclear materials analysis are discussed. Nondestructive methods used include gamma spectrometry, neutron techniques, X-ray fluores--cence techniques. (J.P.)

Nuclear fuel assembly

International Nuclear Information System (INIS)

Anthony, A.J.

1980-01-01

A bimetallic spacer means is cooperatively associated with a nuclear fuel assembly and operative to resist the occurrence of in-reactor bowing of the nuclear fuel assembly. The bimetallic spacer means in one embodiment of the invention includes a space grid formed, at least principally, of zircaloy to the external surface of which are attached a plurality of stainless steel strips. In another embodiment the strips are attached to fuel pins. In each of the embodiments, the stainless steel strips during power production expand outwardly to a greater extent than do the members to which the stainless steel strips are attached, thereby forming stiff springs which abut against like bimetallic spacer means with which the other nuclear fuel assemblies are provided in a given nuclear reactor core to thus prevent the occurrence of in-reactor bowing of the nuclear fuel assemblies. (author)

Nuclear power and the nuclear fuel cycle

Energy Technology Data Exchange (ETDEWEB)

NONE

1976-07-01

The IAEA is organizing a major conference on nuclear power and the nuclear fuel cycle, which is to be held from 2 to 13 May 1977 in Salzburg, Austria. The programme for the conference was published in the preceding issue of the IAEA Bulletin (Vol.18, No. 3/4). Topics to be covered at the conference include: world energy supply and demand, supply of nuclear fuel and fuel cycle services, radioactivity management (including transport), nuclear safety, public acceptance of nuclear power, safeguarding of nuclear materials, and nuclear power prospects in developing countries. The articles in the section that follows are intended to serve as an introduction to the topics to be discussed at the Salzburg Conference. They deal with the demand for uranium and nuclear fuel cycle services, uranium supplies, a computer simulation of regional fuel cycle centres, nuclear safety codes, management of radioactive wastes, and a pioneering research project on factors that determine public attitudes toward nuclear power. It is planned to present additional background articles, including a review of the world nuclear fuel reprocessing situation and developments in the uranium enrichment industry, in future issues of the Bulletin. (author)

Manufacture of spent fuel chopper (Paper No. 26)

International Nuclear Information System (INIS)

Mohan Rao, A.; Suthar, R.L.; Mahajan, C.P.

1987-02-01

In-house manufacture of spent fuel chopper was the most significant step towards indigenisation of vital equipment needed in a spent fuel reprocessing plant. The chopper used in such a plant receives the highly radioactive spent fuel rods for chopping and distributing the cut pieces into desired online chemical processing equipment. Its design, engineering and manufacture has to be carefully planned and executed to ensure the reliability of the equipment for continuous safe operation, as well as the simplicity from the point of view of maintenance, which essentially has to be done using remote handling equipment. In this paper an attempt has been made to explain briefly the preparation of engineering details, manufacturing layouts and the problems encountered during the manufacture of some of the critical parts of the chopper. (author). 5 figs

The fabrication of nuclear fuel elements in Mexico

International Nuclear Information System (INIS)

Guerrero Morillo, H.L.

1977-01-01

The situation of nuclear electricity generation in Mexico in 1976 is described: two nuclear reactors were under construction but no definite programme on the type and start-up dates for the next power plants existed. However, the existence of a general plan on nuclear power plants is mentioned, which, according to the latest estimates, will provide 10,000MW installed by 1990. The national intention, as laid down in an appropriate Law, is to supply domestic nuclear fuel to the power reactors operating in the country, starting with the first reloading of the two BWRs at the first national station in Laguna Verde, required at the end of 1981 and 1982, respectively. Before this can be achieved and to provide the relatively small amounts of fuel elements for the two reactors, Mexico must adopt a strategy of fuel elements fabrication. The two main options are analysed: (1) to delay local fabrication until a national nuclear programme has been defined, meanwhile purchasing abroad the necessary initial cores and refuelling; (2) to start local fabrication of fuel elements as soon as possible in order to provide the first refuelling of the first unit of Laguna Verde, confronting the economic risks of such a decision with the advantages of immediate action. Both options are analysed in detail, comparing them especially from the economic point of view. Current information from potential licensors for design and manufacture are used in the analysis. (author)

Nuclear power generation and nuclear fuel

International Nuclear Information System (INIS)

Okajima, Yasujiro

1985-01-01

As of June 30, 1984, in 25 countries, 311 nuclear power plants of about 209 million kW were in operation. In Japan, 27 plants of about 19 million kW were in operation, and Japan ranks fourth in the world. The present state of nuclear power generation and nuclear fuel cycle is explained. The total uranium resources in the free world which can be mined at the cost below $130/kgU are about 3.67 million t, and it was estimated that the demand up to about 2015 would be able to be met. But it is considered also that the demand and supply of uranium in the world may become tight at the end of 1980s. The supply of uranium to Japan is ensured up to about 1995, and the yearly supply of 3000 st U 3 O 8 is expected in the latter half of 1990s. The refining, conversion and enrichment of uranium are described. In Japan, a pilot enrichment plant consisting of 7000 centrifuges has the capacity of about 50 t SWU/year. UO 2 fuel assemblies for LWRs, the working of Zircaloy, the fabrication of fuel assemblies, the quality assurance of nuclear fuel, the behavior of UO 2 fuel, the grading-up of LWRs and nuclear fuel, and the nuclear fuel business in Japan are reported. The reprocessing of spent fuel and plutonium fuel are described. (Kako, I.)

Fuel Management at the Dalat Nuclear Research Reactor

Energy Technology Data Exchange (ETDEWEB)

Pham, V.L.; Nguyen, N.D.; Luong, B.V.; Le, V.V.; Huynh, T.N.; Nguyen, K.C. [Nuclear Research Institute, 01 Nguyen Tu Luc Street, Dalat City (Viet Nam)

2011-07-01

The Dalat Nuclear Research Reactor (DNRR) is a pool type research reactor which was reconstructed in 1982 from the old 250 kW TRIGA-MARK II reactor. The spent fuel storage was newly designed and installed in the place of the old thermalizing column for biological irradiation. The core was loaded by Russian WWR-M2 fuel assemblies (FAs) with 36% enrichment. The reconstructed reactor reached its initial criticality in November 1983 and attained it nominal power of 500 kW in February 1984. The first fuel reloading was executed in April 1994 after more than 10 years of operation with 89 highly enriched uranium (HEU) FAs. The third fuel reloading by shuffling of HEU FAs was executed in June 2004. After the shuffling the working configuration of reactor core kept unchanged of 104 HEU FAs. The fourth fuel reloading was executed in November 2006. The 2 new HEU FAs were loaded in the core periphery, at previous locations of wet irradiation channel and dry irradiation channel. After reloading the working configuration of reactor core consisted of 106 HEU FAs. Contracts for reactor core conversion between USA, Russia, Vietnam and the International Atomic Energy Agency for Nuclear fuel manufacture and supply for DNRR and Return of Russian-origin non-irradiated highly enriched uranium fuel to the Russian Federation have been realized in 2007. According to the results of design and safety analyses performed by the joint study between RERTR Program at Argonne National Laboratory and Vietnam Atomic Energy Institute the mixed core configurations of irradiated HEU and new low enriched uranium (LEU) FAs has been created on 12 September, 2007 and on 20 July, 2009. After reloading in 2009, the 14 HEU FAs with highest burnup were removed from the core and put in the interim storage in reactor pool. The works on full core conversion for the DNRR are being realized in cooperation with the organizations, DOE and IAEA. Contract for Nuclear fuel manufacture and supply of 66 LEU FAs for DNRR

Importance of Advanced Planning of Manufacturing for Nuclear Industry

Directory of Open Access Journals (Sweden)

Shykinov Nick

2016-06-01

Full Text Available In the context of energy demands by growing economies, climate changes, fossil fuel pricing volatility, and improved safety and performance of nuclear power plants, many countries express interest in expanding or acquiring nuclear power capacity. In the light of the increased interest in expanding nuclear power the supply chain for nuclear power projects has received more attention in recent years. The importance of the advanced planning of procurement and manufacturing of components of nuclear facilities is critical for these projects. Many of these components are often referred to as long-lead items. They may be equipment, products and systems that are identified to have a delivery time long enough to affect directly the overall timing of a project. In order to avoid negatively affecting the project schedule, these items may need to be sourced out or manufactured years before the beginning of the project. For nuclear facilities, long-lead items include physical components such as large pressure vessels, instrumentation and controls. They may also mean programs and management systems important to the safety of the facility. Authorized nuclear operator training, site evaluation programs, and procurement are some of the examples. The nuclear power industry must often meet very demanding construction and commissioning timelines, and proper advanced planning of the long-lead items helps manage risks to project completion time. For nuclear components there are regulatory and licensing considerations that need to be considered. A national nuclear regulator must be involved early to ensure the components will meet the national legal regulatory requirements. This paper will discuss timing considerations to address the regulatory compliance of nuclear long-lead items.

Role of ion chromatograph in nuclear fuel fabrication process at Nuclear Fuel Complex

International Nuclear Information System (INIS)

Balaji Rao, Y.; Prasada Rao, G.; Prahlad, B.; Saibaba, N.

2012-01-01

The present paper discusses the different applications of ion chromatography followed in nuclear fuel fabrication process at Nuclear Fuel Complex. Some more applications of IC for characterization of nuclear materials and which are at different stages of method development at Control Laboratory, Nuclear Fuel Complex are also highlighted

Nuclear fuel cycle system analysis

International Nuclear Information System (INIS)

Ko, W. I.; Kwon, E. H.; Kim, S. G.; Park, B. H.; Song, K. C.; Song, D. Y.; Lee, H. H.; Chang, H. L.; Jeong, C. J.

2012-04-01

The nuclear fuel cycle system analysis method has been designed and established for an integrated nuclear fuel cycle system assessment by analyzing various methodologies. The economics, PR(Proliferation Resistance) and environmental impact evaluation of the fuel cycle system were performed using improved DB, and finally the best fuel cycle option which is applicable in Korea was derived. In addition, this research is helped to increase the national credibility and transparency for PR with developing and fulfilling PR enhancement program. The detailed contents of the work are as follows: 1)Establish and improve the DB for nuclear fuel cycle system analysis 2)Development of the analysis model for nuclear fuel cycle 3)Preliminary study for nuclear fuel cycle analysis 4)Development of overall evaluation model of nuclear fuel cycle system 5)Overall evaluation of nuclear fuel cycle system 6)Evaluate the PR for nuclear fuel cycle system and derive the enhancement method 7)Derive and fulfill of nuclear transparency enhancement method The optimum fuel cycle option which is economical and applicable to domestic situation was derived in this research. It would be a basis for establishment of the long-term strategy for nuclear fuel cycle. This work contributes for guaranteeing the technical, economical validity of the optimal fuel cycle option. Deriving and fulfillment of the method for enhancing nuclear transparency will also contribute to renewing the ROK-U.S Atomic Energy Agreement in 2014

Establishing a LEU MTR fuel manufacturing facility in South Africa

International Nuclear Information System (INIS)

Jamie, R.W.; Kocher, A.

2010-01-01

The South African MTR Fuel Manufacturing Facility was established in the 1970's to supply SAFARI-1 with Fuel Elements and Control Rods. South African capability was developed in parallel with the uranium enrichment program to meet the needs of the Reactor. Further to the July 2005 decision by the South African Governmnent to convert both SAFARI-1 and the Fuel Plant to LEU, the SAFARI-1 phase has been successfully completed and Necsa has commenced with the conversion of the MTR Fuel Manufacturing Facility. In order to establish, validate and qualify the facility, Necsa has entered into a co-operation and technology transfer agreement with AREVA CERCA, the French manufacturer of Research Reactor fuel elements. Past experiences, conversion challenges and the status of the MTR Fuel Facility Project are discussed. On-going co-operation with AREVA CERCA to implement the local manufacture of LEU fuel is explained and elaborated on. (author)

Nuclear fuel lease accounting

International Nuclear Information System (INIS)

Danielson, A.H.

1986-01-01

The subject of nuclear fuel lease accounting is a controversial one that has received much attention over the years. This has occurred during a period when increasing numbers of utilities, seeking alternatives to traditional financing methods, have turned to leasing their nuclear fuel inventories. The purpose of this paper is to examine the current accounting treatment of nuclear fuel leases as prescribed by the Financial Accounting Standards Board (FASB) and the Federal Energy Regulatory Commission's (FERC's) Uniform System of Accounts. Cost accounting for leased nuclear fuel during the fuel cycle is also discussed

Feasibility of Electromagnetic Acoustic Evaluation for Quality Test of a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Lee, Yoon Sang; Cheong, Yong Moo

2010-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel core in aluminum alloy. Recently KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done with water, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined within this paper is a non-ferromagnetic material such as aluminum which has a good acousto-elastic property, for an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an EMAT technology for an automated inspection of a nuclear fuel without water

Activities of the IAEA Nuclear Energy Department in the area of fuel engineering

International Nuclear Information System (INIS)

Bychkov, A.; ); Inozemtsev, V.; )

2012-01-01

The IAEA presentation provides an outlook on the current status and projections of nuclear power development in the world taking into account the affect of the Fukushima accident, as well as information about the IAEA Action Plan on Nuclear Safety that was unanimously enforced by 151 Member States at the IAEA General Conference in September 2011. Details are given about the implementation tools of the sub-programme 'Nuclear Power Reactor Fuel Engineering': Technical Meetings, Coordinated Research Projects, and Expert Reviews. This information about recent, on-going and planned IAEA activities related to fuel R and D, design, manufacturing, in-reactor behaviour and operational experience will be useful for specialists interested in corresponding publications or for those planning participation in the IAEA projects. Particular emphasis is made on CQCNF priority subjects, including preparation of the IAEA Nuclear Energy Series Guide on Quality and Reliability of Fuel for Water-Cooled Power Reactors, where the expert group from the Nuclear Fuel Complex in Hyderabad was among the key contributors. (author)

Boosting nuclear fuels

International Nuclear Information System (INIS)

Demarthon, F.; Donnars, O.; Dupuy-Maury, F.

2002-01-01

This dossier gives a broad overview of the present day status of the nuclear fuel cycle in France: 1 - the revival of nuclear power as a solution to the global warming and to the increase of worldwide energy needs; 2 - the security of uranium supplies thanks to the reuse of weapon grade highly enriched uranium; 3 - the fabrication of nuclear fuels from the mining extraction to the enrichment processes, the fabrication of fuel pellets and the assembly of fuel rods; 4 - the new composition of present day fuels (UO x and chromium-doped pellets); 5 - the consumption of plutonium stocks and the Corail and Apa fuel assemblies for the reduction of plutonium stocks and the preservation of uranium resources. (J.S.)

RCC-C: Design and construction rules for fuel assemblies of PWR nuclear power plants

International Nuclear Information System (INIS)

2015-01-01

The RCC-C code contains all the requirements for the design, fabrication and inspection of nuclear fuel assemblies and the different types of core components (rod cluster control assemblies, burnable poison rod assemblies, primary and secondary source assemblies and thimble plug assemblies). The design, fabrication and inspection rules defined in RCC-C leverage the results of the research and development work pioneered in France, Europe and worldwide, and which have been successfully used by industry to design and build nuclear fuel assemblies and incorporate the resulting feedback. The code's scope covers: fuel system design, especially for assemblies, the fuel rod and associated core components, the characteristics to be checked for products and parts, fabrication methods and associated inspection methods. The RCC-C code is used by the operator of the PWR nuclear power plants in France as a reference when sourcing fuel from the world's top two suppliers in the PWR market, given that the French operator is the world's largest buyer of PWR fuel. Fuel for EPR projects is manufactured according to the provisions of the RCC-C code. The code is available in French and English. The 2005 edition has been translated into Chinese. Contents of the 2015 edition of the RCC-C code: Chapter 1 - General provisions: 1.1 Purpose of the RCC-C, 1.2 Definitions, 1.3 Applicable standards, 1.4 Equipment subject to the RCC-C, 1.5 Management system, 1.6 Processing of non-conformances; Chapter 2 - Description of the equipment subject to the RCC-C: 2.1 Fuel assembly, 2.2 Core components; Chapter 3 - Design: Safety functions, operating functions and environment of fuel assemblies and core components, design and safety principles; Chapter 4 - Manufacturing: 4.1 Materials and part characteristics, 4.2 Assembly requirements, 4.3 Manufacturing and inspection processes, 4.4 Inspection methods, 4.5 Certification of NDT inspectors, 4.6 Characteristics to be inspected for the

Nuclear fuel pellet loading apparatus

International Nuclear Information System (INIS)

Gerkey, K.S.

1979-01-01

An automatic apparatus for loading a predetermined amount of nuclear fuel pellets into a nuclear fuel element to be used in a nuclear reactor is described. The apparatus consists of a vibratory bed capable of supporting corrugated trays containing rows of nuclear fuel pellets and arranged in alignment with the open ends of several nuclear fuel elements. A sweep mechanism is arranged above the trays and serves to sweep the rows of fuel pellets onto the vibratory bed and into the fuel element. A length detecting system, in conjunction with a pellet stopping mechanism, is also provided to assure that a predetermined amount of nuclear fuel pellets are loaded into each fuel element

Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

International Nuclear Information System (INIS)

Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye

2013-01-01

It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses

Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

Energy Technology Data Exchange (ETDEWEB)

Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses.

Numerical simulation research on rolling process of monolithic nuclear fuel plate

International Nuclear Information System (INIS)

Wan Jibo; Kong Xiangzhe; Ding Shurong; Xu Hongbin; Huo Yongzhong

2015-01-01

For the strain-rate-dependent constitutive relation of zircaloy cladding in UMo monolithic nuclear fuel plates, the three-dimensional stress updating algorithm was derived out, and the corresponding VUMAT subroutine to define its constitutive relation was developed and validated; the finite element model was built to simulate the frame rolling process of UMo monolithic nuclear fuel plates; with the explicit dynamic finite element method, the evolution rules of the deformation and contact pressure during the rolling process within the composite slab were obtained and analyzed. The research results indicate that it is convenient and efficient to define the strain-rate- dependent constitutive relations of materials with the user-defined material subroutine VUMAT; the rolling-induced contact pressure between the fuel meat and the covers varies with time, and the maximum pressure exits at the symmetric plane along the plate width direction. This study supplies a foundation and a computation method for optimizing the processing parameters to manufacture UMo monolithic nuclear fuel plates. (authors)

Nuclear fuel

International Nuclear Information System (INIS)

Azevedo, J.B.L. de.

1980-01-01

All stages of nuclear fuel cycle are analysed with respect to the present situation and future perspectives of supply and demand of services; the prices and the unitary cost estimation of these stages for the international fuel market are also mentioned. From the world resources and projections of uranium consumption, medium-and long term analyses are made of fuel availability for several strategies of use of different reactor types. Finally, the cost of nuclear fuel in the generation of electric energy is calculated to be used in the energetic planning of the electric sector. (M.A.) [pt

Nuclear power and the nuclear fuel cycle

International Nuclear Information System (INIS)

Hardy, C.J.; Silver, J.M.

1985-09-01

The report provides data and assessments of the status and prospects of nuclear power and the nuclear fuel cycle. The report discusses the economic competitiveness of nuclear electricity generation, the extent of world uranium resources, production and requirements, uranium conversion and enrichment, fuel fabrication, spent fuel treatment and radioactive waste management. A review is given of the status of nuclear fusion research

75 FR 51025 - Blue Ribbon Commission on America's Nuclear Future, Reactor and Fuel Cycle Technology Subcommittee

Science.gov (United States)

2010-08-18

... nuclear fuel and nuclear waste. The Co-chairs of the Commission requested the formation of the RFCT... also address issues of the U.S. manufacturing sector and the labor force's ability to support new...

Printed Proliferation: The Implications of Additive Manufacturing and Nuclear Weapons Proliferation

Energy Technology Data Exchange (ETDEWEB)

Lindsey, Nicholas C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2016-01-26

The growth of additive manufacturing as a disruptive technology poses nuclear proliferation concerns worthy of serious consideration. Additive manufacturing began in the early 1980s with technological advances in polymer manipulation, computer capabilities, and computer-aided design (CAD) modeling. It was originally limited to rapid prototyping; however, it eventually developed into a complete means of production that has slowly penetrated the consumer market. Today, additive manufacturing machines can produce complex and unique items in a vast array of materials including plastics, metals, and ceramics. These capabilities have democratized the manufacturing industry, allowing almost anyone to produce items as simple as cup holders or as complex as jet fuel nozzles. Additive manufacturing, or three-dimensional (3D) printing as it is commonly called, relies on CAD files created or shared by individuals with additive manufacturing machines to produce a 3D object from a digital model. This sharing of files means that a 3D object can be scanned or rendered as a CAD model in one country, and then downloaded and printed in another country, allowing items to be shared globally without physically crossing borders. The sharing of CAD files online has been a challenging task for the export controls regime to manage over the years, and additive manufacturing could make these transfers more common. In this sense, additive manufacturing is a disruptive technology not only within the manufacturing industry but also within the nuclear nonproliferation world. This paper provides an overview of additive manufacturing concerns of proliferation.

Mixed oxide fuel pellet and manufacturing method thereof

International Nuclear Information System (INIS)

Yuda, Ryoichi; Ito, Ken-ichi; Masuda, Hiroshi.

1993-01-01

In a method of manufacturing nuclear fuel pellets which comprises compression molding a mixed oxide powder containing UO 2 and PuO 2 followed by sintering, a sintering agent having a composition comprising about 40 to 80 wt% of SiO 2 and the balance of Al 2 O 3 is mixed to a mixed oxide at a ratio of about 40ppm to about 0.5 wt% based on the total amount of the mixed oxide and the sintering agent, to prepare a mixture. The mixture is molded into a compression product and then sintered at a weakly acidic atmosphere at a temperature of about 1500degC to 1800degC. With such procedures, the sintering agent forms an eutectic product of a single liquid phase, PuO 2 is dispersed over the entire region of the pellet by way of the liquid phase, formation of a solid solution phase is promoted to annihilate a free PuO 2 phase. Further, growth of crystal grains is promoted. Accordingly, since the MOX fuel pellets prepared according to the present invention have a uniform solid solution state, and no free PuO 2 phase remains, increase of FP gas emission due to local nuclear fission of Pu can be avoided. (T.M.)

The use of eddy current testing for nuclear fuel rods cladding evaluation

International Nuclear Information System (INIS)

Silva Junior, Silverio F. da; Alencar, Donizete A.; Brito, Mucio Jose D. de

2007-01-01

Nuclear fuel rods cladding must be tested after their manufacture and during their operational life. This paper describes a study about the use of eddy current test method as a nondestructive tool for nuclear fuel rods cladding evaluation. The experiments were carried out using two different probes: an external probe and an internal probe. The main goal was to verify the sensitivity of the eddy current test system, to develop calibration and reference standards and to establish the main capabilities and limitations presented by this test method for this application. (author)

Nuclear fuel accounting

International Nuclear Information System (INIS)

Aisch, D.E.

1977-01-01

After a nuclear power plant has started commercial operation the actual nuclear fuel costs have to be demonstrated in the rate making procedure. For this purpose an accounting system has to be developed which comprises the following features: 1) All costs associated with nuclear fuel shall be correctly recorded; 2) it shall be sufficiently flexible to cover also deviations from proposed core loading patterns; 3) it shall be applicable to different fuel cycle schemes. (orig./RW) [de

Approaching six sigma quality in nuclear fuel fabrication - an Indian perspective

International Nuclear Information System (INIS)

Laxminarayana, B.; Kamalesh Kumar, B.; Saratchandran, N.; Ganguly, C.

1999-01-01

Nuclear Fuel complex (NFC), Hyderabad, manufactures fuel and structural components for both Boiling Water Reactors (BWR) and Pressurised Heavy water (PHWR). Customer and product quality has always been assigned top priority at NFC. At present, NFC is pursuing the goal of attaining six sigma quality levels, the paper brings out the details of various steps initiated and progress made towards the same, with a special reference to end closure welds. (author)

Nuclear Fuel Cycle Information System. A directory of nuclear fuel cycle facilities. 2009 ed

International Nuclear Information System (INIS)

2009-04-01

The Nuclear Fuel Cycle Information System (NFCIS) is an international directory of civilian nuclear fuel cycle facilities, published online as part of the Integrated Nuclear Fuel Cycle Information System (iNFCIS: http://www-nfcis.iaea.org/). This is the fourth hardcopy publication in almost 30 years and it represents a snapshot of the NFCIS database as of the end of 2008. Together with the attached CD-ROM, it provides information on 650 civilian nuclear fuel cycle facilities in 53 countries, thus helping to improve the transparency of global nuclear fuel cycle activities

The nuclear fuel cycle

International Nuclear Information System (INIS)

1998-05-01

After a short introduction about nuclear power in the world, fission physics and the French nuclear power plants, this brochure describes in a digest way the different steps of the nuclear fuel cycle: uranium prospecting, mining activity, processing of uranium ores and production of uranium concentrates (yellow cake), uranium chemistry (conversion of the yellow cake into uranium hexafluoride), fabrication of nuclear fuels, use of fuels, reprocessing of spent fuels (uranium, plutonium and fission products), recycling of energetic materials, and storage of radioactive wastes. (J.S.)

Economy and the fuel market

International Nuclear Information System (INIS)

1994-01-01

The nuclear fuel manufacturing constitutes a considerable venture for the competitiveness of the nuclear power sector although it represents a relatively modest fraction (around 4%) of the nuclear kWh cost. The COGEMA group is participating through its branches in the control of the most part (32%) of the world manufacturing capacity of fuel for PWR. Amounting up to 242 operating installations this reactor type is the most widespread in the world. The paper discusses the costs, the fuel clients and the fuel suppliers. Data concerning the boiling water and fast neutron reactors, geographical localization of the PWR and VVER reactors all over the world, the PWR and fuel for PWR manufacturers are also presented

Continuous improvement in manufacturing and inspection of fuel

International Nuclear Information System (INIS)

Domingon, A.; Ruiz, R.

2015-01-01

The manufacturing and inspection process of fuel assemblies in ENUSA is characterized by its robustness acquired over the last thirty years of experience in manufacturing. The reliability of these processes is based on a qualified processes and continuous improvement in the design and upgrading of equipment and optimization of software and manufacturing processes. Additionally, management and quality control systems have been improved in both software and measuring business objectives. this article emphasizes the improvements made over the past five years in management, production and inspection of fuel assemblies. (Author)

VANTAGE 5 PWR fuel assembly demonstration program at Virgil C. Summer nuclear station

International Nuclear Information System (INIS)

Warner, D.C.; Orr, W.L.

1985-01-01

VANTAGE 5 is an improved PWR fuel product designed and manufactured by Westinghouse Electric Corporation. The VANTAGE 5 fuel design features integral fuel burnable absorbers, intermediate flow mixer grids, axial blankets, high burnup capability, and a reconstitutable top nozzle. A demonstration program for this fuel design commenced in late 1984 in cycle 2 of the Virgil C. Summer Nuclear Station. Objectives for VANTAGE 5 fuel are reduced fuel cycle costs, better core operating margins, and increased design and operating flexibility. Inspections of the VANTAGE 5 demonstration assemblies are planned at each refueling outage

Nuclear fuel element

International Nuclear Information System (INIS)

Penrose, R.T.; Thompson, J.R.

1976-01-01

A method of protecting the cladding of a nuclear fuel element from internal attack and a nuclear fuel element for use in the core of a nuclear reactor are disclosed. The nuclear fuel element has disposed therein an additive of a barium-containing material and the barium-containing material collects reactive gases through chemical reaction or adsorption at temperatures ranging from room temperature up to fuel element plenum temperatures. The additive is located in the plenum of the fuel element and preferably in the form of particles in a hollow container having a multiplicity of gas permeable openings in one portion of the container with the openings being of a size smaller than the size of the particles. The openings permit gases and liquids entering the plenum to contact the particles. The additive is comprised of elemental barium or a barium alloy containing one or more metals in addition to barium such as aluminum, zirconium, nickel, titanium and combinations thereof. 6 claims, 3 drawing figures

Device for separating, purifying and recovering nuclear fuel material, impurities and materials from impurity-containing nuclear fuel materials or nuclear fuel containing material

International Nuclear Information System (INIS)

Sato, Ryuichi; Kamei, Yoshinobu; Watanabe, Tsuneo; Tanaka, Shigeru.

1988-01-01

Purpose: To separate, purify and recover nuclear fuel materials, impurities and materials with no formation of liquid wastes. Constitution: Oxidizing atmosphere gases are introduced from both ends of a heating furnace. Vessels containing impurity-containing nuclear fuel substances or nuclear fuel substance-containing material are continuously disposed movably from one end to the other of the heating furnace. Then, impurity oxides or material oxides selectively evaporated from the impurity-containing nuclear fuel substances or nuclear fuel substance-containing materials are entrained in the oxidizing atmosphere gas and the gases are led out externally from a discharge port opened at the intermediate portion of the heating furnace, filters are disposed to the exit to solidify and capture the nuclear fuel substances and traps are disposed behind the filters to solidify and capture the oxides by spontaneous air cooling or water cooling. (Sekiya, K.)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, Jose Antonio Batista de

2011-01-01

IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm 3 for U 3 Si 2 -Al dispersion-based and 2.3 gU/cm 3 for U 3 O 8 -Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm 3 in U 3 Si 2 -Al dispersion and 3.2 gU/cm 3 U 3 O 8 -Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U 3 Si 2 -Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U 3 O 8 -Al dispersion fuel plates with 3.2 gU/cm 3 showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U 3 Si 2 production at 4.8 gU/cm 3 , with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

Some tooling for manufacturing research reactor fuel plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment. (author)

Some Tooling for Manufacturing Research Reactor Fuel Plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment

The manufacture of LEU fuel elements at Dounreay

Energy Technology Data Exchange (ETDEWEB)

Gibson, J.

1997-08-01

Two LEU test elements are being manufactured at Dounreay for test irradiation in the HFR at Petten, The Netherlands. This paper describes the installation of equipment and the development of the fabrication and inspection techniques necessary for the manufacture of LEU fuel plates. The author`s experience in overcoming the technical problems of stray fuel particles, dog-boning, uranium homogeneity and the measurement of uranium distribution is also described.

Nukem Nuclear GmbH activity in CIS countries in the sphere of radioactive wastes and nuclear fuel handling

International Nuclear Information System (INIS)

Vaihard, A.

1997-01-01

NUKEM was founded in 1960 as one of the first nuclear companies in the German Federal Republic. With this work, Nukem developed not only processes for producing fuels and fuel elements, but also the plant and equipment necessary for this production. NUKEM engineers further planned and built the total infrastructure for operation of these manufacturing plants, including the supply and waste plants, the nuclear ventilation technology, the laboratory and the remote handling manipulators. The scope of activities extends from the design to the manufacture and construction of turnkey plants. The points of emphasis are plants and processes for the Treatment of radioactive wastes, storage and container technology, the decommissioning of nuclear plants, the planning and building of nuclear laboratories, the design of fuel elements and safety and monitoring technology. NUKEM Nuclear Technology is an independent division within the plant construction of the NUKEM Group. Additionally, five further subsidiary and partner companies have a spectrum of nuclear technology activities. Altogether, Nukem Nuclear Technology counts around 300 highly qualified engineers, scientists and technicians. Numerous Designs and patents underline the strength of innovative output in this area. The engineering service offered by NUKEM includes the whole spectrum of process and technology as well as construction and start-up as general engineer or general contractor: Basic engineering; Detail engineering; Procurement; Personnel Training; Start-up. Engineering and safety for nuclear technology: Process and plant planing; Media supply and disposal; Building and architecture; Electrical, measurement and control technology; Safety and accident analysis; Licensing procedures. Treatment of Radioactive Wastes: - Volume reduction of soil and liquid wastes: vaporizer plants; evaporator plants; incineration plants; pyrolysis plants; compactors. - Chemical/physical processes for residue treatment: boric acid

Siemens Nuclear Power Corporation experience with BWR and PWR fuels

International Nuclear Information System (INIS)

Reparaz, A.; Smith, M.H.; Stephens, L.G.

1992-01-01

The large data base of fuel performance parameters available to Siemens Nuclear Power Corporation (SNP), and the excellent track record of innovation and fuel reliability accumulated over the last twenty-three years, allows SNP to have a clear insight on the characteristics of future developments in the area of fuel design. Following is a description of some of SNP's recent design innovations to prevent failures and to extend burnup capabilities. A goal paramount to the design and manufacture of BWR and PWR fuel is that of zero defects from any case during its operation in the reactor. Progress has already been made in achieving this goal. This paper summarized the cumulative failure rate of SNP fuel rod through January 1992

World nuclear fuel cycle requirements 1991

Energy Technology Data Exchange (ETDEWEB)

1991-10-10

The nuclear fuel cycle consists of mining and milling uranium ore, processing the uranium into a form suitable for generating electricity, burning'' the fuel in nuclear reactors, and managing the resulting spent nuclear fuel. This report presents projections of domestic and foreign requirements for natural uranium and enrichment services as well as projections of discharges of spent nuclear fuel. These fuel cycle requirements are based on the forecasts of future commercial nuclear power capacity and generation published in a recent Energy Information Administration (EIA) report. Also included in this report are projections of the amount of spent fuel discharged at the end of each fuel cycle for each nuclear generating unit in the United States. The International Nuclear Model is used for calculating the projected nuclear fuel cycle requirements. 14 figs., 38 tabs.

World nuclear fuel cycle requirements 1991

International Nuclear Information System (INIS)

1991-01-01

The nuclear fuel cycle consists of mining and milling uranium ore, processing the uranium into a form suitable for generating electricity, ''burning'' the fuel in nuclear reactors, and managing the resulting spent nuclear fuel. This report presents projections of domestic and foreign requirements for natural uranium and enrichment services as well as projections of discharges of spent nuclear fuel. These fuel cycle requirements are based on the forecasts of future commercial nuclear power capacity and generation published in a recent Energy Information Administration (EIA) report. Also included in this report are projections of the amount of spent fuel discharged at the end of each fuel cycle for each nuclear generating unit in the United States. The International Nuclear Model is used for calculating the projected nuclear fuel cycle requirements. 14 figs., 38 tabs

Nuclear power fuel cycle

International Nuclear Information System (INIS)

Havelka, S.; Jakesova, L.

1982-01-01

Economic problems are discussed of the fuel cycle (cost of the individual parts of the fuel cycle and the share of the fuel cycle in the price of 1 kWh), the technological problems of the fuel cycle (uranium ore mining and processing, uranium isotope enrichment, the manufacture of fuel elements, the building of long-term storage sites for spent fuel, spent fuel reprocessing, liquid and gaseous waste processing), and the ecologic aspects of the fuel cycle. (H.S.)

Nuclear fuels

International Nuclear Information System (INIS)

Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Guerin, Y.; Limoge, Y.; Madic, Ch.; Santarini, G.; Seiler, J.M.; Sollogoub, P.; Vernaz, E.; Guillet, J.L.; Ballagny, A.; Bechade, J.L.; Bonin, B.; Brachet, J.Ch.; Delpech, M.; Dubois, S.; Ferry, C.; Freyss, M.; Gilbon, D.; Grouiller, J.P.; Iracane, D.; Lansiart, S.; Lemoine, P.; Lenain, R.; Marsault, Ph.; Michel, B.; Noirot, J.; Parrat, D.; Pelletier, M.; Perrais, Ch.; Phelip, M.; Pillon, S.; Poinssot, Ch.; Vallory, J.; Valot, C.; Pradel, Ph.; Bonin, B.; Bouquin, B.; Dozol, M.; Lecomte, M.; Vallee, A.; Bazile, F.; Parisot, J.F.; Finot, P.; Roberts, J.F.

2009-01-01

Fuel is one of the essential components in a reactor. It is within that fuel that nuclear reactions take place, i.e. fission of heavy atoms, uranium and plutonium. Fuel is at the core of the reactor, but equally at the core of the nuclear system as a whole. Fuel design and properties influence reactor behavior, performance, and safety. Even though it only accounts for a small part of the cost per kilowatt-hour of power provided by current nuclear power plants, good utilization of fuel is a major economic issue. Major advances have yet to be achieved, to ensure longer in-reactor dwell-time, thus enabling fuel to yield more energy; and improve ruggedness. Aside from economics, and safety, such strategic issues as use of plutonium, conservation of resources, and nuclear waste management have to be addressed, and true technological challenges arise. This Monograph surveys current knowledge regarding in-reactor behavior, operating limits, and avenues for R and D. It also provides illustrations of ongoing research work, setting out a few noteworthy results recently achieved. Content: 1 - Introduction; 2 - Water reactor fuel: What are the features of water reactor fuel? 9 (What is the purpose of a nuclear fuel?, Ceramic fuel, Fuel rods, PWR fuel assemblies, BWR fuel assemblies); Fabrication of water reactor fuels (Fabrication of UO 2 pellets, Fabrication of MOX (mixed uranium-plutonium oxide) pellets, Fabrication of claddings); In-reactor behavior of UO 2 and MOX fuels (Irradiation conditions during nominal operation, Heat generation, and removal, The processes involved at the start of irradiation, Fission gas behavior, Microstructural changes); Water reactor fuel behavior in loss of tightness conditions (Cladding, the first containment barrier, Causes of failure, Consequences of a failure); Microscopic morphology of fuel ceramic and its evolution under irradiation; Migration and localization of fission products in UOX and MOX matrices (The ceramic under irradiation

Nuclear fuels

Energy Technology Data Exchange (ETDEWEB)

Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Guerin, Y.; Limoge, Y.; Madic, Ch.; Santarini, G.; Seiler, J.M.; Sollogoub, P.; Vernaz, E.; Guillet, J.L.; Ballagny, A.; Bechade, J.L.; Bonin, B.; Brachet, J.Ch.; Delpech, M.; Dubois, S.; Ferry, C.; Freyss, M.; Gilbon, D.; Grouiller, J.P.; Iracane, D.; Lansiart, S.; Lemoine, P.; Lenain, R.; Marsault, Ph.; Michel, B.; Noirot, J.; Parrat, D.; Pelletier, M.; Perrais, Ch.; Phelip, M.; Pillon, S.; Poinssot, Ch.; Vallory, J.; Valot, C.; Pradel, Ph.; Bonin, B.; Bouquin, B.; Dozol, M.; Lecomte, M.; Vallee, A.; Bazile, F.; Parisot, J.F.; Finot, P.; Roberts, J.F

2009-07-01

Fuel is one of the essential components in a reactor. It is within that fuel that nuclear reactions take place, i.e. fission of heavy atoms, uranium and plutonium. Fuel is at the core of the reactor, but equally at the core of the nuclear system as a whole. Fuel design and properties influence reactor behavior, performance, and safety. Even though it only accounts for a small part of the cost per kilowatt-hour of power provided by current nuclear power plants, good utilization of fuel is a major economic issue. Major advances have yet to be achieved, to ensure longer in-reactor dwell-time, thus enabling fuel to yield more energy; and improve ruggedness. Aside from economics, and safety, such strategic issues as use of plutonium, conservation of resources, and nuclear waste management have to be addressed, and true technological challenges arise. This Monograph surveys current knowledge regarding in-reactor behavior, operating limits, and avenues for R and D. It also provides illustrations of ongoing research work, setting out a few noteworthy results recently achieved. Content: 1 - Introduction; 2 - Water reactor fuel: What are the features of water reactor fuel? 9 (What is the purpose of a nuclear fuel?, Ceramic fuel, Fuel rods, PWR fuel assemblies, BWR fuel assemblies); Fabrication of water reactor fuels (Fabrication of UO{sub 2} pellets, Fabrication of MOX (mixed uranium-plutonium oxide) pellets, Fabrication of claddings); In-reactor behavior of UO{sub 2} and MOX fuels (Irradiation conditions during nominal operation, Heat generation, and removal, The processes involved at the start of irradiation, Fission gas behavior, Microstructural changes); Water reactor fuel behavior in loss of tightness conditions (Cladding, the first containment barrier, Causes of failure, Consequences of a failure); Microscopic morphology of fuel ceramic and its evolution under irradiation; Migration and localization of fission products in UOX and MOX matrices (The ceramic under

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, J.A.B.; Durazzo, M.

2010-01-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 gU/cm 3 by using the U 3 Si 2 -Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 gU/cm 3 for the U 3 Si 2 -Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian-Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

Energy Technology Data Exchange (ETDEWEB)

Souza, Jose Antonio Batista de; Durazzo, Michelangelo, E-mail: jasouza@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 g U/c m3 by using the U{sub 3}Si{sub 2}-Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 g U/c m3 for the U{sub 3}Si{sub 2}-Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian- Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Spent nuclear fuel storage

International Nuclear Information System (INIS)

Romanato, Luiz Sergio

2005-01-01

When a country becomes self-sufficient in part of the nuclear cycle, as production of fuel that will be used in nuclear power plants for energy generation, it is necessary to pay attention for the best method of storing the spent fuel. Temporary storage of spent nuclear fuel is a necessary practice and is applied nowadays all over the world, so much in countries that have not been defined their plan for a definitive repository, as well for those that already put in practice such storage form. There are two main aspects that involve the spent fuels: one regarding the spent nuclear fuel storage intended to reprocessing and the other in which the spent fuel will be sent for final deposition when the definitive place is defined, correctly located, appropriately characterized as to several technical aspects, and licentiate. This last aspect can involve decades of studies because of the technical and normative definitions at a given country. In Brazil, the interest is linked with the storage of spent fuels that will not be reprocessed. This work analyses possible types of storage, the international panorama and a proposal for future construction of a spent nuclear fuel temporary storage place in the country. (author)

Spent fuel management and closed nuclear fuel cycle

International Nuclear Information System (INIS)

Kudryavtsev, E.G.

2012-01-01

Strategic objectives set by Rosatom Corporation in the field of spent fuel management are given. By 2030, Russia is to create technological infrastructure for innovative nuclear energy development, including complete closure of the nuclear fuel cycle. A target model of the spent NPP nuclear fuel management system until 2030 is analyzed. The schedule for key stages of putting in place the infrastructure for spent NPP fuel management is given. The financial aspect of the problem is also discussed [ru

Nuclear fuel assembly

International Nuclear Information System (INIS)

Hayashi, Hiroshi; Watari, Yoshio; Hizahara, Hiroshi; Masuoka, Ryuzo.

1970-01-01

When exchanging nuclear fuel assemblies during the operation of a nuclear reactor, melting of fuel bodies, and severence of tubular claddings is halted at the time of insertion by furnishing a neutron absorbing material such as B 10 , Cd, Gd or the like at the forward end of the fuel assembly to thereby lower the power peak at the forward ends of the fuel elements to within tolerable levels and thus prevent both fuel liquification and excessive expansion. The neutron absorbing material may be attached in the form of a plate to the fuel assembly forward tie plate, or may be inserted as a pellet into the front end of the tubular cladding. (Owens, K.J.)

Regulation at nuclear fuel cycle

International Nuclear Information System (INIS)

2002-01-01

This bulletin contains information about activities of the Nuclear Regulatory Authority of the Slovak Republic (UJD). In this leaflet the role of the UJD in regulation at nuclear fuel cycle is presented. The Nuclear Fuel Cycle (NFC) is a complex of activities linked with production of nuclear fuel for nuclear reactors as a source of energy used for production of electricity and heat, and of activities linked with spent nuclear fuel handling. Activities linked with nuclear fuel (NF) production, known as the Front-End of Nuclear Fuel Cycle, include (production of nuclear fuel from uranium as the most frequently used element). After discharging spent nuclear fuel (SNF) from nuclear reactor the activities follow linked with its storage, reprocessing and disposal known as the Back-End of Nuclear Fuel Cycle. Individual activity, which penetrates throughout the NFC, is transport of nuclear materials various forms during NF production and transport of NF and SNF. Nuclear reactors are installed in the Slovak Republic only in commercial nuclear power plants and the NFC is of the open type is imported from abroad and SNF is long-term supposed without reprocessing. The main mission of the area of NFC is supervision over: - assurance of nuclear safety throughout all NFC activities; - observance of provisions of the Treaty on Non-Proliferation of Nuclear Weapons during nuclear material handling; with an aim to prevent leakage of radioactive substances into environment (including deliberated danage of NFC sensitive facilities and misuse of nuclear materials to production of nuclear weapons. The UJD carries out this mission through: - assessment of safety documentation submitted by operators of nuclear installations at which nuclear material, NF and SNF is handled; - inspections concentrated on assurance of compliance of real conditions in NFC, i.e. storage and transport of NF and SNF; storage, transport and disposal of wastes from processing of SNF; with assumptions of the safety

Nuclear fuel

International Nuclear Information System (INIS)

Quinauk, J.P.

1990-01-01

Since 1985, Fragema has been marketing and selling the Advanced Fuel Assemby AFA whose main features are its zircaloy grids and removable top and bottom nozzles. It is this product, which exists for several different fuel assembly arrays and heights, that will be employed in the reactors at Daya Bay. Fragema employs gadolinium as the consumable poison to enable highperformance fuel management. More recently, the company has supplied fuel assemblies of the mixed-oxide(MOX) and enriched reprocessed uranium type. The reliability level of the fuel sold by Fragema is one of the highest in the world, thanks in particular to the excellence of the quality assurance and quality control programs that have been implemented at all stages of its design and manufacture

Work carried out in France on the design, manufacture, handling and development of nuclear fuel

International Nuclear Information System (INIS)

Brandt, R.C.; Joly, G.; Gloaguen, A.; Delafosse, J.

1977-01-01

Although the ordinary water reactors to be found in France all belong to the PWR type, the fuel used covers a broad range: box assemblies with steel canning at the SENA plant, 15x15 at TIHANGE, 17x17 for 900 MW phases, slug and plate fuel developed by the Atomic Energy Commission and extra-long 17x17 for 1300 MW phases, also being developed. A description of what France is undertaking today with respect to: 1) design; 2) manufacture; 3) management; and 4) development of full assemblies is presented [fr

Dry spent fuel storage facility at Kozloduy Nuclear Power Plant

International Nuclear Information System (INIS)

Goehring, R.; Stoev, M.; Davis, N.; Thomas, E.

2004-01-01

The Dry Spent Fuel Storage Facility (DSF) is financed by the Kozloduy International Decommissioning Support Fund (KIDSF) which is managed by European Bank for Reconstruction and Development (EBRD). On behalf of the Employer, the Kozloduy Nuclear Power Plant, a Project Management Unit (KPMU) under lead of British Nuclear Group is managing the contract with a Joint Venture Consortium under lead of RWE NUKEM mbH. The scope of the contract includes design, manufacturing and construction, testing and commissioning of the new storage facility for 2800 VVER-440 spent fuel assemblies at the KNPP site (turn-key contract). The storage technology will be cask storage of CONSTOR type, a steel-concrete-steel container. The licensing process complies with the national Bulgarian regulations and international rules. (authors)

Advances in the manufacture of clad tubes and components for PHWR fuel bundle

International Nuclear Information System (INIS)

Saibaba, N.; Jha, S.K.; Chandrasekha, B.; Tonpe, S.; Jayaraj, R.N.

2010-01-01

Fuel bundles for Pressurized Heavy Water Reactors (PHWRs) consists of Uranium di-oxide pellets encapsulated into thin wall Zircaloy clad tubes. Other components such as end caps, bearing pads and spacer pads are the integral elements of the fuel bundle. As the fuel assembly is subjected to severe operating conditions of high temperature and pressure in addition to continual irradiation exposure, all the components are manufactured conforming to stringent specifications with respect to chemical composition, mechanical & metallurgical properties and dimensional tolerances. The integrity of each component is ensured by NDE at different stages of manufacture. The manufacturing route for fuel tubes and components comprise of a combination of thermomechanical processing and each process step has marked effect on the final properties. The fuel tubes are manufactured by processing the extruded blanks in four stage cold pilgering with intermediate annealing and final stress relieving operation. The bar material is produced by hot extrusion followed by multi-pass swaging and intermediate annealing. Spacer pads and bearing pads are manufactured by blanking and coining of Zircaloy sheet which is made by a combination of hot and cold rolling operations. Due to the small size and stringent dimensional requirements of these appendages, selection of production route and optimization of process parameters are important. This paper discusses about various measures taken for improving the recoveries and mechanical and corrosion properties of the tube, sheet and bar materials being manufactured at Nuclear Fuel Complex, Hyderabad For the production of clad tubes, modifications at extrusion stage to reduce the wall thickness variation, introduction of ultrasonic testing of extruded blanks, optimization of cold working and heat treatment parameters at various stages of production etc. were done. The finished bar material is subjected to 100% Ultrasonic and eddy current testing to ensure

Study of feasible and sustainable multilateral approach on nuclear fuel cycle

International Nuclear Information System (INIS)

Kuno, Y.; Tazaki, M.; Akiba, M.; Takashima, R.; Izumi, Y.; Tanaka, S.

2013-01-01

Despite the Fukushima accident it is undeniable that nuclear power remains one of the most important methods to handle global growth of economic/energy consumption and issues with greenhouse gases. If the demand for nuclear power increases, the demand for not only the generation of power but also for refining uranium (U), conversion, enrichment, re-conversion, and fuel manufacturing should increase. In addition, concerns for the proliferation of 'Sensitive Nuclear Technologies' (SNT) should also increase. We propose a demand-side approach, where nuclear fuel cycle (NFC) activities would be implemented among multiple states. With this approach, NFC services, in particular those using SNTs, are multilaterally executed and controlled, thereby preventing unnecessary proliferation of SNTs, and enabling safe and appropriate control of nuclear technologies and nuclear materials. This proposal would implement nuclear safety and security at an international level and solve transport issues for nuclear fuels. This proposal is based on 3 types of cooperation for each element of NFC: type A: cooperation for 3S only, services received; Type B: cooperation for 3S, MNA (Multilateral Nuclear Activities) without transfer of ownership to MNA; and Type C cooperation for 3S, MNA holding ownership rights. States involved in the 3 types of activity should be referred to as partner states, host states, and site states respectively. The feasibility of the proposal is discussed for the Asian region

IMHEX fuel cell repeat component manufacturing continuous improvement accomplishments

Energy Technology Data Exchange (ETDEWEB)

Jakaitis, L.A.; Petraglia, V.J.; Bryson, E.S. [M-C Power Corp., Burr Ridge, IL (United States)] [and others

1996-12-31

M-C Power is taking a power generation technology that has been proven in the laboratory and is making it a commercially competitive product. There are many areas in which this technology required scale up and refinement to reach the market entry goals for the IMHEX{reg_sign} molten carbonate fuel cell power plant. One of the primary areas that needed to be addressed was the manufacturing of the fuel cell stack. Up to this point, the fuel cell stack and associated components were virtually hand made for each system to be tested. M-C Power has now continuously manufactured the repeat components for three 250 kW stacks. M-C Power`s manufacturing strategy integrated both evolutionary and revolutionary improvements into its comprehensive commercialization effort. M-C Power`s objectives were to analyze and continuously improve stack component manufacturing and assembly techniques consistent with established specifications and commercial scale production requirements. Evolutionary improvements are those which naturally occur as the production rates are increased and experience is gained. Examples of evolutionary (learning curve) improvements included reducing scrap rates and decreasing raw material costs by buying in large quantities. Revolutionary improvements result in significant design and process changes to meet cost and performance requirements of the market entry system. Revolutionary changes often involve identifying new methods and developing designs to accommodate the new process. Based upon our accomplishments, M-C Power was able to reduce the cost of continuously manufactured fuel cell repeat components from the first to third 250 kW stack by 63%. This paper documents the continuous improvement accomplishments realized by M-C Power during IMHEX{reg_sign} fuel cell repeat component manufacturing.

Nuclear fuel banks

International Nuclear Information System (INIS)

Anon.

2010-01-01

In december 2010 IAEA gave its agreement for the creation of a nuclear fuel bank. This bank will allow IAEA to help member countries that renounce to their own uranium enrichment capacities. This bank located on one or several member countries will belong to IAEA and will be managed by IAEA and its reserve of low enriched uranium will be sufficient to fabricate the fuel for the first load of a 1000 MW PWR. Fund raising has been successful and the running of the bank will have no financial impact on the regular budget of the IAEA. Russia has announced the creation of the first nuclear fuel bank. This bank will be located on the Angarsk site (Siberia) and will be managed by IAEA and will own 120 tonnes of low-enriched uranium fuel (between 2 and 4.95%), this kind of fuel is used in most Russian nuclear power plants. (A.C.)

South Korea's nuclear fuel industry

International Nuclear Information System (INIS)

Clark, R.G.

1990-01-01

March 1990 marked a major milestone for South Korea's nuclear power program, as the country became self-sufficient in nuclear fuel fabrication. The reconversion line (UF 6 to UO 2 ) came into full operation at the Korea Nuclear Fuel Company's fabrication plant, as the last step in South Korea's program, initiated in the mid-1970s, to localize fuel fabrication. Thus, South Korea now has the capability to produce both CANDU and pressurized water reactor (PWR) fuel assemblies. This article covers the nuclear fuel industry in South Korea-how it is structures, its current capabilities, and its outlook for the future

Dissolving method for nuclear fuel oxide

International Nuclear Information System (INIS)

Tomiyasu, Hiroshi; Kataoka, Makoto; Asano, Yuichiro; Hasegawa, Shin-ichi; Takashima, Yoichi; Ikeda, Yasuhisa.

1996-01-01

In a method of dissolving oxides of nuclear fuels in an aqueous acid solution, the oxides of the nuclear fuels are dissolved in a state where an oxidizing agent other than the acid is present together in the aqueous acid solution. If chlorate ions (ClO 3 - ) are present together in the aqueous acid solution, the chlorate ions act as a strong oxidizing agent and dissolve nuclear fuels such as UO 2 by oxidation. In addition, a Ce compound which generates Ce(IV) by oxidation is added to the aqueous acid solution, and an ozone (O 3 ) gas is blown thereto to dissolve the oxides of nuclear fuels. Further, the oxides of nuclear fuels are oxidized in a state where ClO 2 is present together in the aqueous acid solution to dissolve the oxides of nuclear fuels. Since oxides of the nuclear fuels are dissolved in a state where the oxidizing agent is present together as described above, the oxides of nuclear fuels can be dissolved even at a room temperature, thereby enabling to use a material such as polytetrafluoroethylene and to dissolve the oxides of nuclear fuels at a reduced cost for dissolution. (T.M.)

Evaluating the Aspect of Nuclear Material in Fuel Cycles

Energy Technology Data Exchange (ETDEWEB)

Takagi, Shunsuke; Pickett, Susan; Oda, Takuji; Choi, Jor-Shan; Kuno, Yusuke; Takana, Satoru [Department of Nuclear Engineering and Management, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8685 (Japan); Nagasaki, Shinya [Nuclear Professional School, The University of Tokyo (Japan)

2009-06-15

The increasing number of countries that wish to introduce nuclear power plants raises attention to proliferation resistance in nuclear power plants, and nuclear fuel cycle facilities. In order to achieve adequate proliferation resistance, it is important to evaluate it and to construct effective international institutional frameworks as well as technologies involving high level of proliferation resistance. Although some methods have been proposed for evaluation of the proliferation resistance, their validities have not been investigated in detail. In the present paper, therefore, we compare some of the proposed methodologies. It is essential to detect the abuse or diversion of nuclear material before the nuclear explosive device can be manufactured in order to prevent proliferation. The time needed for the detection of material primary depends on the safeguards that the country applies, and the time needed for fabrication mainly depends on the attributes of the nuclear material. Hence, we divided the proliferation resistance into two parts: the level of safeguards and the material. For examination of evaluation methods such as the one proposed by Charlton [1] or the figure of merit (FOM) [2], sensitivity analysis was performed on weighting factors and scenarios. The validity and characteristics of each method were discussed, focusing on the applicability of each method to the assessment of multi-national approaches such as GNEP. [1] W. S. Charlton, R. L. LeBouf, C. Gariazzo, D. G. Ford, C. Beard, S. Landeberger, M. Whitaker, 'Proliferation resistance assessment methodology for nuclear fuel cycles', Nuclear Technology, 157, 1 (2007). [2] C.G. Bathke et al, 'An assessment of the proliferation resistance of materials in advanced nuclear fuel cycles', 8. International Conference on Facility Operations (2008). (authors)

Nuclear fuels policy. Report of the Atlantic Council's Nuclear Fuels Policy Working Group

International Nuclear Information System (INIS)

Anon.

1976-01-01

This Policy Paper recommends the actions deemed necessary to assure that future U.S. and non-Communist countries' nuclear fuels supply will be adequate, considering the following: estimates of modest growth in overall energy demand, electrical energy demand, and nuclear electrical energy demand in the U.S. and abroad, predicated upon the continuing trends involving conservation of energy, increased use of electricity, and moderate economic growth (Chap. I); possibilities for the development and use of all domestic resources providing energy alternatives to imported oil and gas, consonant with current environmental, health, and safety concerns (Chap. II); assessment of the traditional energy sources which provide current alternatives to nuclear energy (Chap. II); evaluation of realistic expectations for additional future energy supplies from prospective technologies: enhanced recovery from traditional sources and development and use of oil shales and synthetic fuels from coal, fusion and solar energy (Chap. II); an accounting of established nuclear technology in use today, in particular the light water reactor, used for generating electricity (Chap. III); an estimate of future nuclear technology, in particular the prospective fast breeder (Chap. IV); current and projected nuclear fuel demand and supply in the U.S. and abroad (Chaps. V and VI); the constraints encountered today in meeting nuclear fuels demand (Chap. VII); and the major unresolved issues and options in nuclear fuels supply and use (Chap. VIII). The principal conclusions and recommendations (Chap. IX) are that the U.S. and other industrialized countries should strive for increased flexibility of primary energy fuel sources, and that a balanced energy strategy therefore depends on the secure supply of energy resources and the ability to substitute one form of fuel for another

Spent nuclear fuel storage device and spent nuclear fuel storage method using the device

International Nuclear Information System (INIS)

Tani, Yutaro

1998-01-01

Storage cells attachably/detachably support nuclear fuel containing vessels while keeping the vertical posture of them. A ventilation pipe which forms air channels for ventilating air to the outer circumference of the nuclear fuel containing vessel is disposed at the outer circumference of the nuclear fuel containing vessel contained in the storage cell. A shielding port for keeping the support openings gas tightly is moved, and a communication port thereof can be aligned with the upper portion of the support opening. The lower end of the transporting and containing vessel is placed on the shielding port, and an opening/closing shutter is opened. The gas tightness is kept by the shielding port, the nuclear fuel containing vessel filled with spent nuclear fuels is inserted to the support opening and supported. Then, the support opening is closed by a sealing lid. (I.N.)

Nuclear fuels accounting interface: River Bend experience

International Nuclear Information System (INIS)

Barry, J.E.

1986-01-01

This presentation describes nuclear fuel accounting activities from the perspective of nuclear fuels management and its interfaces. Generally, Nuclear Fuels-River Bend Nuclear Group (RBNG) is involved on a day-by-day basis with nuclear fuel materials accounting in carrying out is procurement, contract administration, processing, and inventory management duties, including those associated with its special nuclear materials (SNM)-isotopics accountability oversight responsibilities as the Central Accountability Office for the River Bend Station. As much as possible, these duties are carried out in an integrated, interdependent manner. From these primary functions devolve Nuclear Fuels interfacing activities with fuel cost and tax accounting. Noting that nuclear fuel tax accounting support is of both an esoteric and intermittent nature, Nuclear Fuels-RBNG support of developments and applications associated with nuclear fuel cost accounting is stressed in this presentation

New generation of nuclear fuels: Stability of different stearates under high doses gamma irradiation in the manufacturing process

Energy Technology Data Exchange (ETDEWEB)

Lebeau, D.; Esnouf, S. [Den-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Gracia, J. [Den-Service d' Etudes des Combustibles et Matériaux à base d' Actinides (SECA), CEA, F-30207 Bagnols-sur-Cèze Cedex (France); Audubert, F. [Den-Service d' Analyse et de Caractérisation du Comportement des Combustibles (SA3C), CEA, F- 13115 Saint-Paul-lez-Durance (France); Ferry, M., E-mail: muriel.ferry@cea.fr [Den-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

2017-07-15

In the future reactors, the pellets radioactivity will increase due to the modification of the plutonium concentration. The stability of the organic additive used as lubricating/deagglomerating agent has thus to be evaluated. Up to now, zinc stearate is employed, but new additives are tested in this study and compared to zinc stearate. In a first part of this paper, the order of magnitude of the dose deposited in the stearates has been estimated. Afterward, three different stearates have been irradiated, using gamma-rays at doses as high as 2000 kGy. Two atmospheres of irradiation were tested, i.e. inert atmosphere and air. Samples were characterized using the following analytical tools: mass spectrometry, thermogravimetry and infrared spectroscopy. The objective is the evaluation of the ageing of these materials. In the nuclear fuel pellets manufacturing context, the candidate which could replace zinc stearate, if this one is too degraded to fulfill its role of lubricant in the pellets of the future manufacturing, has been determined. - Highlights: •Dose deposition estimation for different stearates. •Stearates radiolysis and radio-oxidization at high doses using gamma-rays. •H{sub 2} emission estimation as a function of atmosphere and dose. •Chemical modifications in stearates as a function of atmosphere and dose. •Comparison of three stearates.

Nuclear fuel cycle head-end enriched uranium purification and conversion into metal

International Nuclear Information System (INIS)

Bonini, A.; Cabrejas, J.; Lio, L. de; Dell'Occhio, L.; Devida, C.; Dupetit, G.; Falcon, M.; Gauna, A.; Gil, D.; Guzman, G.; Neuringer, P.; Pascale, A.; Stankevicius, A.

1998-01-01

The CNEA (Comision Nacional de Energia Atomica - Argentina) operated two facilities at the Ezeiza Atomic Center which supply purified enriched uranium employed in the production of nuclear fuels. At one of those facilities, the Triple Height Laboratory scraps from the production of MTR type fuel elements (mainly out of specification U 3 O 8 plates or powder) are purified to nuclear grade. The purification is accomplished by a solvent extraction process. The other facility, the Enriched Uranium Laboratory produces 90% enriched uranium metal to be used in Mo 99 production (originally the uranium was used for the manufacture of MTR fuel elements made of aluminium-uranium alloy). This laboratory also provided metallic uranium with a lower enrichment (20%) for a first uranium-silicon testing fuel element, and in the near future it is going to recommence 20% enriched uranium related activities in order to provide the metal for the silicon-based fuel elements production (according to the policy of enrichment reduction for MTR reactors). (author)

Nuclear fuel strategies

International Nuclear Information System (INIS)

Rippon, S.

1989-01-01

The paper reports on two international meetings on nuclear fuel strategies, one organised by the World Nuclear Fuel Market in Seville (Spain) October 1988, and the other organised by the American and European nuclear societies in Washington (U.S.A.) November 1988. At the Washington meeting a description was given of the uranium supply and demand market, whereas free trade in uranium was considered in Seville. Considerable concern was expressed at both meetings on the effect on the uranium and enrichment services market of very low prices for spot deals being offered by China and the Soviet Union. Excess enrichment capacity, the procurement policies of the USA and other countries, and fuel cycle strategies, were also discussed. (U.K.)

Transportation of spent nuclear fuels

International Nuclear Information System (INIS)

Meguro, Toshiichi

1976-01-01

The spent nuclear fuel taken out of reactors is cooled in the cooling pool in each power station for a definite time, then transported to a reprocessing plant. At present, there is no reprocessing plant in Japan, therefore the spent nuclear fuel is shipped abroad. In this paper, the experiences and the present situation in Japan are described on the transport of the spent nuclear fuel from light water reactors, centering around the works in Tsuruga Power Station, Japan Atomic Power Co. The spent nuclear fuel in Tsuruga Power Station was first transported in Apr. 1973, and since then, about 36 tons were shipped to Britain by 5 times of transport. The reprocessing plant in Japan is expected to start operation in Apr. 1977, accordingly the spent nuclear fuel used for the trial will be transported in Japan in the latter half of this year. Among the permission and approval required for the transport of spent nuclear fuel, the acquisition of the certificate for transport casks and the approval of land and sea transports are main tasks. The relevant laws are the law concerning the regulations of nuclear raw material, nuclear fuel and reactors and the law concerning the safety of ships. The casks used in Tsuruga Power Station and EXL III type, and the charging of spent nuclear fuel, the decontamination of the casks, the leak test, land transport with a self-running vehicle, loading on board an exclusive carrier and sea transport are briefly explained. The casks and the ship for domestic transport are being prepared. (Kato, I.)

Study on the high-precision laser welding technology of nuclear fuel elements processing

Energy Technology Data Exchange (ETDEWEB)

Kim, Soo Sung; Yang, M. S.; Kim, W. K.; Lee, D. Y

2001-01-01

The proper welding method for appendage of bearing pads and spacers of PHWR nuclear fuel elements is considered important in respect to the soundness of weldments and the improvement of the performance of nuclear fuels during the operation in reactor. The probability of welding defects of the appendage parts is mostly apt to occur and it is connected directly with the safty and life prediction of the nuclear reactor in operation. Recently there has been studied all over the world to develope welding technology by laser in nuclear fuel processing, and the appendage of bearing pads and spacers of PHWR nuclear fuel elements. Therefore, the purpose of this study is to investigate the characteristics of the laser welded specimens and make some samples for the appendage of bearing pads of PHWR nuclear fuel elements. This study will be also provide the basic data for the fabrications of the appendage of bearing pads and spacers. Especially the laser welding is supposed to be used in the practical application such as precise materials manufacturing fields. In this respect this technology is not only a basic advanced technology with wide applications but also likely to be used for the development of directly applicable technologies for industries, with high potential benefits derived in the view point of economy and industry.

Study on the high-precision laser welding technology of nuclear fuel elements processing

International Nuclear Information System (INIS)

Kim, Soo Sung; Yang, M. S.; Kim, W. K.; Lee, D. Y.

2001-01-01

The proper welding method for appendage of bearing pads and spacers of PHWR nuclear fuel elements is considered important in respect to the soundness of weldments and the improvement of the performance of nuclear fuels during the operation in reactor. The probability of welding defects of the appendage parts is mostly apt to occur and it is connected directly with the safty and life prediction of the nuclear reactor in operation. Recently there has been studied all over the world to develope welding technology by laser in nuclear fuel processing, and the appendage of bearing pads and spacers of PHWR nuclear fuel elements. Therefore, the purpose of this study is to investigate the characteristics of the laser welded specimens and make some samples for the appendage of bearing pads of PHWR nuclear fuel elements. This study will be also provide the basic data for the fabrications of the appendage of bearing pads and spacers. Especially the laser welding is supposed to be used in the practical application such as precise materials manufacturing fields. In this respect this technology is not only a basic advanced technology with wide applications but also likely to be used for the development of directly applicable technologies for industries, with high potential benefits derived in the view point of economy and industry

Manufacturing of nuclear power components in CDM

International Nuclear Information System (INIS)

Krishnan, J.; Jawale, S.B.

2002-01-01

Full text: In the nuclear research programme in India, Dr. H.J. Bhabha, the architecture of the Indian Nuclear programme felt a need for proto-type development and precision manufacturing facility to fulfill the requirements of mechanical components in establishing the manufacturing capability for the successful and self sustained nuclear programme. Centre for Design and Manufacture (CDM) hitherto known as CWS was established in 1964 to cater to the specific requirements of DAE and other associated units like ISRO, DRDO. Since then CDM has made multiple technological achievements and changes towards high quality products. The acquisition of up-to-date machines during High-Tech facility under VIII Plan project and Advance Precision Fabrication facility under IX Plan project has changed the capability of CDM towards CAD, CAM, CAE and CNC machining centres. Considering the rapid growth in the design and manufacturing, it was renamed as Centre for Design and Manufacture in March 2002, with the mission of quality output through group effort and team work

Manufacturing and Construction of Fresh Fuel Storage Rack for a Research Reactor

Energy Technology Data Exchange (ETDEWEB)

Oh, Jinho; Lee, Sangjin; Lee, Jongmin; Ryu, Jeong-Soo [KAERI, Daejeon (Korea, Republic of)

2016-05-15

The objective of this study is to provide the manufacturing and construction information regarding the Fresh Fuel Storage Rack (FFSR). The main function of a FFSR is to store and protect the 2 core new fuel assemblies for the operation of the research reactor. The fresh fuel assemblies are stored in a rack made of stainless steel and the storage rack is installed in the fresh fuel storage room. The fresh fuel facility provides fresh fuel assemblies with dry storage space. General design requirements of the fresh fuel storage facilities are given in the ANSI-57.3. Design, manufacturing, and construction of the fresh fuel storage rack are introduced. The analysis is performed to confirm the structural intensity of the fresh fuel storage rack under the seismic loads. The fresh fuel storage rack designed for storage of fresh fuel assemblies should be manufactured and installed with consideration of predicted number of fresh fuel assemblies, structural integrity, resistivity to corrosion and radiation, cleaning, and workability.

Manufacturing and Construction of Fresh Fuel Storage Rack for a Research Reactor

International Nuclear Information System (INIS)

Oh, Jinho; Lee, Sangjin; Lee, Jongmin; Ryu, Jeong-Soo

2016-01-01

The objective of this study is to provide the manufacturing and construction information regarding the Fresh Fuel Storage Rack (FFSR). The main function of a FFSR is to store and protect the 2 core new fuel assemblies for the operation of the research reactor. The fresh fuel assemblies are stored in a rack made of stainless steel and the storage rack is installed in the fresh fuel storage room. The fresh fuel facility provides fresh fuel assemblies with dry storage space. General design requirements of the fresh fuel storage facilities are given in the ANSI-57.3. Design, manufacturing, and construction of the fresh fuel storage rack are introduced. The analysis is performed to confirm the structural intensity of the fresh fuel storage rack under the seismic loads. The fresh fuel storage rack designed for storage of fresh fuel assemblies should be manufactured and installed with consideration of predicted number of fresh fuel assemblies, structural integrity, resistivity to corrosion and radiation, cleaning, and workability

Nuclear reactors and fuel cycle

International Nuclear Information System (INIS)

2014-01-01

The Nuclear Fuel Center (CCN) of IPEN produces nuclear fuel for the continuous operation of the IEA-R1 research reactor of IPEN. The serial production started in 1988, when the first nuclear fuel element was delivered for IEA-R1. In 2011, CCN proudly presents the 100 th nuclear fuel element produced. Besides routine production, development of new technologies is also a permanent concern at CCN. In 2005, U 3 O 8 were replaced by U 3 Si 2 -based fuels, and the research of U Mo is currently under investigation. Additionally, the Brazilian Multipurpose Research Reactor (RMB), whose project will rely on the CCN for supplying fuel and uranium targets. Evolving from an annual production from 10 to 70 nuclear fuel elements, plus a thousand uranium targets, is a huge and challenging task. To accomplish it, a new and modern Nuclear Fuel Factory is being concluded, and it will provide not only structure for scaling up, but also a safer and greener production. The Nuclear Engineering Center has shown, along several years, expertise in the field of nuclear, energy systems and correlated areas. Due to the experience obtained during decades in research and technological development at Brazilian Nuclear Program, personnel has been trained and started to actively participate in design of the main system that will compose the Brazilian Multipurpose Reactor (RMB) which will make Brazil self-sufficient in production of radiopharmaceuticals. The institution has participated in the monitoring and technical support concerning the safety, licensing and modernization of the research reactors IPEN/MB-01 and IEA-R1. Along the last two decades, numerous specialized services of engineering for the Brazilian nuclear power plants Angra 1 and Angra 2 have been carried out. The contribution in service, research, training, and teaching in addition to the development of many related technologies applied to nuclear engineering and correlated areas enable the institution to fulfill its mission that is

Nuclear reactors and fuel cycle

Energy Technology Data Exchange (ETDEWEB)

NONE

2014-07-01

The Nuclear Fuel Center (CCN) of IPEN produces nuclear fuel for the continuous operation of the IEA-R1 research reactor of IPEN. The serial production started in 1988, when the first nuclear fuel element was delivered for IEA-R1. In 2011, CCN proudly presents the 100{sup th} nuclear fuel element produced. Besides routine production, development of new technologies is also a permanent concern at CCN. In 2005, U{sub 3}O{sub 8} were replaced by U{sub 3}Si{sub 2}-based fuels, and the research of U Mo is currently under investigation. Additionally, the Brazilian Multipurpose Research Reactor (RMB), whose project will rely on the CCN for supplying fuel and uranium targets. Evolving from an annual production from 10 to 70 nuclear fuel elements, plus a thousand uranium targets, is a huge and challenging task. To accomplish it, a new and modern Nuclear Fuel Factory is being concluded, and it will provide not only structure for scaling up, but also a safer and greener production. The Nuclear Engineering Center has shown, along several years, expertise in the field of nuclear, energy systems and correlated areas. Due to the experience obtained during decades in research and technological development at Brazilian Nuclear Program, personnel has been trained and started to actively participate in design of the main system that will compose the Brazilian Multipurpose Reactor (RMB) which will make Brazil self-sufficient in production of radiopharmaceuticals. The institution has participated in the monitoring and technical support concerning the safety, licensing and modernization of the research reactors IPEN/MB-01 and IEA-R1. Along the last two decades, numerous specialized services of engineering for the Brazilian nuclear power plants Angra 1 and Angra 2 have been carried out. The contribution in service, research, training, and teaching in addition to the development of many related technologies applied to nuclear engineering and correlated areas enable the institution to

Final environmental statement related to the proposed manufacture of floating nuclear power plants: (Docket No. STN 50-437): Part 2, A generic environmental statement considering the siting and operation of floating nuclear power plants

International Nuclear Information System (INIS)

1976-09-01

The proposed action is the issuance of a manufacturing license to Offshore Power Systems for the startup and operation of a proposed manufacturing facility located at Blount Island, Jacksonville, Florida (Docket No. STN 50-437). No nuclear fuel will be handled or stored at the manufacturing site. The plants will be fueled after they have been towed to and moored within protected basins at specific locations designated by the purchaser and after an operating license has been issued by the Nuclear Regulatory Commission. Each nuclear generating plant, mounted on a floating platform, has a net capacity of 1150 MWe. This energy is provided by a pressurized water reactor steam supply system consisting of a Westinghouse four-loop 3425-MWt unit with an ice-condenser containment system. When one or more of these units is located within a single breakwater, the installation is designated an offshore power station. 226 figs., 95 tabs

Nuclear fuel element

International Nuclear Information System (INIS)

Mogard, J.H.

1977-01-01

A nuclear fuel element is disclosed for use in power producing nuclear reactors, comprising a plurality of axially aligned ceramic cylindrical fuel bodies of the sintered type, and a cladding tube of metal or metal alloys, wherein said cladding tube on its cylindrical inner surface is provided with a plurality of slightly protruding spacing elements distributed over said inner surface

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

International Nuclear Information System (INIS)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-01-01

The U.S. nonproliferation policy 'to minimize, and to the extent possible, eliminate the use of HEU in civil nuclear programs throughout the world' has resulted in the conversion (or scheduled conversion) of many of the U.S. research reactors from high-enriched uranium (HEU) to low-enriched uranium (LEU). A foil fuel appears to offer the best option for using a LEU fuel in the High Flux Isotope Reactor (HFIR) without degrading the performance of the reactor. The purpose of this document is to outline a proposed conceptual fabrication process flow sheet for a new, foil-type, 19.75%-enriched fuel for HFIR. The preparation of the flow sheet allows a better understanding of the costs of infrastructure modifications, operating costs, and implementation schedule issues associated with the fabrication of LEU fuel for HFIR. Preparation of a reference flow sheet is one of the first planning steps needed in the development of a new manufacturing capacity for low enriched fuels for U.S. research and test reactors. The flow sheet can be used to develop a work breakdown structure (WBS), a critical path schedule, and identify development needs. The reference flow sheet presented in this report is specifically for production of LEU foil fuel for the HFIR. The need for an overall reference flow sheet for production of fuel for all High Performance Research Reactors (HPRR) has been identified by the national program office. This report could provide a starting point for the development of such a reference flow sheet for a foil-based fuel for all HPRRs. The reference flow sheet presented is based on processes currently being developed by the national program for the LEU foil fuel when available, processes used historically in the manufacture of other nuclear fuels and materials, and processes used in other manufacturing industries producing a product configuration similar to the form required in manufacturing a foil fuel. The processes in the reference flow sheet are within the

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-09-30

The U.S. nonproliferation policy 'to minimize, and to the extent possible, eliminate the use of HEU in civil nuclear programs throughout the world' has resulted in the conversion (or scheduled conversion) of many of the U.S. research reactors from high-enriched uranium (HEU) to low-enriched uranium (LEU). A foil fuel appears to offer the best option for using a LEU fuel in the High Flux Isotope Reactor (HFIR) without degrading the performance of the reactor. The purpose of this document is to outline a proposed conceptual fabrication process flow sheet for a new, foil-type, 19.75%-enriched fuel for HFIR. The preparation of the flow sheet allows a better understanding of the costs of infrastructure modifications, operating costs, and implementation schedule issues associated with the fabrication of LEU fuel for HFIR. Preparation of a reference flow sheet is one of the first planning steps needed in the development of a new manufacturing capacity for low enriched fuels for U.S. research and test reactors. The flow sheet can be used to develop a work breakdown structure (WBS), a critical path schedule, and identify development needs. The reference flow sheet presented in this report is specifically for production of LEU foil fuel for the HFIR. The need for an overall reference flow sheet for production of fuel for all High Performance Research Reactors (HPRR) has been identified by the national program office. This report could provide a starting point for the development of such a reference flow sheet for a foil-based fuel for all HPRRs. The reference flow sheet presented is based on processes currently being developed by the national program for the LEU foil fuel when available, processes used historically in the manufacture of other nuclear fuels and materials, and processes used in other manufacturing industries producing a product configuration similar to the form required in manufacturing a foil fuel. The processes in the reference flow sheet are

Nuclear Fuel Cycle Objectives

International Nuclear Information System (INIS)

2013-01-01

. The four Objectives publications include Nuclear General Objectives, Nuclear Power Objectives, Nuclear Fuel Cycle Objectives, and Radioactive Waste management and Decommissioning Objectives. This publication sets out the objectives that need to be achieved in the area of the nuclear fuel cycle to ensure that the Nuclear Energy Basic Principles are satisfied. Within each of these four Objectives publications, the individual topics that make up each area are addressed. The five topics included in this publication are: resources; fuel engineering and performance; spent fuel management and reprocessing; fuel cycles; and the research reactor nuclear fuel cycle

Financing the nuclear fuel cycle

International Nuclear Information System (INIS)

Stephany, M.

1975-01-01

While conventional power stations usually have fossil fuel reserves for only a few weeks, nuclear power stations, because of the relatively long time required for uranium processing from ore extraction to the delivery of the fuel elements and their prolonged in-pile time, require fuel reserves for a period of several years. Although the specific fuel costs of nuclear power stations are much lower than those of conventional power stations, this results in consistently higher financial requirements. But the problems involved in financing the nuclear fuel do not only include the aspect of financing the requirements of reactor operators, but also of financing the facilities of the nuclear fuel cycle. As far as the fuel supply is concerned, the true financial requirements greatly exceed the mere purchasing costs because the costs of financing are rather high as a consequence of the long lead times. (orig./UA) [de

Zr-alloys, the nuclear material for water reactor fuel. A survey and update with focus on fuel for pressurized water reactor systems

International Nuclear Information System (INIS)

Weidinger, H.

2008-01-01

This paper is intended to provide a solid overview on the development of the requirements and the respective answers found as far as water cooled fuel rods and assemblies are concerned. It shall be a help as well for designers and manufacturers as also for users of this fuel, because only a broad and consistent knowledge on all aspects of the application of this material in nuclear fuel can guarantee a successful operation under the still increasing requirements in water cooled reactor cores

Improved moulding material for addition to nuclear fuel particles to produce nuclear fuel elements

International Nuclear Information System (INIS)

Miertschin, G.N.; Leary, D.F.

1976-01-01

A suggestion is made to improve the moulding materials used to produce carbon-contained nuclear fuel particles by a coke-reducing added substance. The nuclear fuel particles are meant for the formation of fuel elements for gas-cooled high-temperature nuclear reactors. The moulding materials are above all for the formation of coated particles which are burnt in situ in nuclear fuel element chambers out of 'green' nuclear fuel bodies. The added substance improves the shape stability of the particles forming and prevents a stiding or bridge formation between the particles or with the surrounding walls. The following are named as added substances: 1) Polystyrene and styrene-butadiene-Co polymers (mol. wt. between 5oo and 1,000,000), 2) aromatic compounds (mol. wt. 75 to 300), 3) saturated hydrocarbon polymers (mol. wt. 5,000 to 1,000,000). Additional release agents further improve the properties in the same direction (e.g. alcohols, fatty acids, amines). (orig.) [de

Project management in nuclear equipment manufacture

International Nuclear Information System (INIS)

Liu Jiancheng

2005-01-01

The completion of the management organization shall be firstly considered in project management for a nuclear power plant. The organization of nuclear equipment quality assurance program and project management consists of 5 departments such as the nuclear power container department, the manufacture department and the quality assurance department. The general manager takes the overall responsibility for the quality of the nuclear press usr bearing equipment, and the vice general manager takes responsibility for the quality, technology and schedule related with the manufacture of the equipment, and organizes the organization department for the audit. The director of the quality assurance department takes the responsibility for the establishment and completion of the quality assurance program, with enough rights authorized by the general manager, including the right not bounded by the cost and schedule, and confirms the implementation of the program by related departments and personnel. The manufacture schedule shall be prepared to ensure the implementation feasibility, process continuity and flexibility. The schedule shall be followed and monitored for the whole process, to check and feedback the implementation. (authors)

Nuclear fuel assembly

International Nuclear Information System (INIS)

Wakamatsu, Mitsuo.

1974-01-01

Object: To improve a circulating flow passage of coolant so as to be able to accurately detect the temperature of coolant, rare gases contained, and the like. Structure: A fuel assembly comprising a flow regulating lattice provided with a plurality of communication holes in an axial direction, said lattice being positioned at the upper end of an outer tube in which nuclear fuel elements are received, and a neutron shielding body having a plurality of spiral coolant flow passages disposed between the lattice and the nuclear fuel elements, whereby a coolant comprised of liquid sodium or the like, which moves up passing through the coolant flow passages and the flow regulating passage, is regulated and passed through a detector mounted at the upper part of the flow regulating lattice to detect coolant temperature, flow rate, and rare gases or the like as the origin of nuclear fission contained in the coolant due to breakage of fuel elements. (Kamimura, M.)

Nuclear power and the nuclear fuel cycle

International Nuclear Information System (INIS)

Scurr, I.F.; Silver, J.M.

1990-01-01

Australian Nuclear Science and Technology Organization maintains an ongoing assessment of the world's nuclear technology developments, as a core activity of its Strategic Plan. This publication reviews the current status of the nuclear power and the nuclear fuel cycle in Australia and around the world. Main issues discussed include: performances and economics of various types of nuclear reactors, uranium resources and requirements, fuel fabrication and technology, radioactive waste management. A brief account of the large international effort to demonstrate the feasibility of fusion power is also given. 11 tabs., ills

Operation of Nuclear Fuel Based on Reprocessed Uranium for VVER-type Reactors in Competitive Nuclear Fuel Cycles

Energy Technology Data Exchange (ETDEWEB)

Troyanov, V.; Molchanov, V.; Tuzov, A. [TVEL Corporation, 49 Kashirskoe shosse, Moscow 115409 (Russian Federation); Semchenkov, Yu.; Lizorkin, M. [RRC ' Kurchatov Institute' (Russian Federation); Vasilchenko, I.; Lushin, V. [OKB ' Gidropress' (Russian Federation)

2009-06-15

Current nuclear fuel cycle of Russian nuclear power involves reprocessed low-enriched uranium in nuclear fuel production for some NPP units with VVER-type LWR. This paper discusses design and performance characteristics of commercial nuclear fuel based on natural and reprocessed uranium. It presents the review of results of commercial operation of nuclear fuel based on reprocessed uranium on Russian NPPs-unit No.2 of Kola NPP and unit No.2 of Kalinin NPP. The results of calculation and experimental validation of safe fuel operation including necessary isotope composition conformed to regulation requirements and results of pilot fuel operation are also considered. Meeting the customer requirements the possibility of high burn-up achieving was demonstrated. In addition the paper compares the characteristics of nuclear fuel cycles with maximum length based on reprocessed and natural uranium considering relevant 5% enrichment limitation and necessity of {sup 236}U compensation. The expedience of uranium-235 enrichment increasing over 5% is discussed with the aim to implement longer fuel cycles. (authors)

Nuclear fuel pellet charging device

International Nuclear Information System (INIS)

Komuro, Kojiro.

1990-01-01

The present invention concerns a nuclear fuel pellet loading device, in which nuclear fuel pellets are successively charged from an open end of a fuel can while rotating the can. That is, a fuel can sealed at one end with an end plug and opened at the other end is rotated around its pipe axis as the center on a rotationally diriving table. During rotation of the fuel can, nuclear fuel pellets are successively charged by means of a feed rod of a feeding device to the inside of the fuel can. The fuel can is rotated while being supported horizontally and the fuel pellets are charged from the open end thereof. Alternatively, the fuel can is rotated while being supported obliquely and the fuel pellets are charged gravitationally into the fuel can. In this way, the damages to the barrier of the fuel can can be reduce. Further, since the fuel pellets can be charged gravitationally by rotating the fuel can while being supported obliquely, the damages to the barrier can be reduced remarkably. (I.S.)

The status of nuclear fuel cycle system analysis for the development of advanced nuclear fuel cycles

Energy Technology Data Exchange (ETDEWEB)

Ko, Won Il; Kim, Seong Ki; Lee, Hyo Jik; Chang, Hong Rae; Kwon, Eun Ha; Lee, Yoon Hee; Gao, Fanxing [KAERI, Daejeon (Korea, Republic of)

2011-11-15

The system analysis has been used with different system and objectives in various fields. In the nuclear field, the system can be applied from uranium mining to spent fuel reprocessing or disposal which is called the nuclear fuel cycle. The analysis of nuclear fuel cycle can be guideline for development of advanced fuel cycle through integrating and evaluating the technologies. For this purpose, objective approach is essential and modeling and simulation can be useful. In this report, several methods which can be applicable for development of advanced nuclear fuel cycle, such as TRL, simulation and trade analysis were explained with case study

Nuclear reactor fuel element splitter

International Nuclear Information System (INIS)

Yeo, D.

1976-01-01

A method and apparatus are disclosed for removing nuclear fuel from a clad fuel element. The fuel element is power driven past laser beams which simultaneously cut the cladding lengthwise into at least two longitudinal pieces. The axially cut lengths of cladding are then separated, causing the nuclear fuel contained therein to drop into a receptacle for later disposition. The cut lengths of cladding comprise nuclear waste which is disposed of in a suitable manner. 6 claims, 10 drawing figures

The manufacture, quality control and performance of KANUPP fuel

International Nuclear Information System (INIS)

Butt, M.I.; Salim, M.; Ahmad, I.

1989-01-01

KANUPP is a 137 MWe CANDU reactor. The fuel material is high-density sintered pellets (95-97% T.D.) of natural UO 2 in Zircaloy 4 sheaths. Reactor-grade UO 2 powder is precompacted, granulated, blended with 0.2% zinc stearate, and compacted into green pellets. The pellets are sintered in a reducing atmosphere, then finished by grinding, culled, and loaded into Zr-4 tubes. The welded elements are assembled into a fuel bundle. Quality control and quality assurance procedures are followed during all stages of manufacturing. The entire core of KANUPP now consists of locally manufactured fuel. Several bundles have already achieved the design burnup (8650 MWD/TU). There have never been any failures of these fuel bundles. (6 refs., 5 figs., 8 tabs.)

Nuclear fuel elements

International Nuclear Information System (INIS)

Ainsworth, K.F.

1979-01-01

A nuclear fuel element is described having a cluster of nuclear fuel pins supported in parallel, spaced apart relationship by transverse cellular braces within coaxial, inner and outer sleeves, the inner sleeve being in at least two separate axial lengths, each of the transverse braces having a peripheral portion which is clamped peripherally between the ends of the axial lengths of the inner sleeve. (author)

A Path Forward to Advanced Nuclear Fuels: Spectroscopic Calorimetry of Nuclear Fuel Materials

International Nuclear Information System (INIS)

Tobin, J.G.

2009-01-01

The goal is to relieve the shortage of thermodynamic and kinetic information concerning the stability of nuclear fuel alloys. Past studies of the ternary nuclear fuel UPuZr have demonstrated constituent redistribution when irradiated or with thermal treatment. Thermodynamic data is key to predicting the possibilities of effects such as constituent redistribution within the fuel rods and interaction with cladding materials

Licensing of spent nuclear fuel dry storage in Russia

International Nuclear Information System (INIS)

Kislov, A.I.; Kolesnikov, A.S.

1999-01-01

The Federal nuclear and radiation safety authority of Russia (Gosatomnadzor) being the state regulation body, organizes and carries out the state regulation and supervision for safety at handling, transport and storage of spent nuclear fuel. In Russia, the use of dry storage in casks will be the primary spent nuclear fuel storage option for the next twenty years. The cask for spent nuclear fuel must be applied for licensing by Gosatomnadzor for both storage and transportation. There are a number of regulations for transportation and storage of spent nuclear fuel in Russia. Up to now, there are no special regulations for dry storage of spent nuclear fuel. Such regulations will be prepared up to the end of 1998. Principally, it will be required that only type B(U)F, packages can be used for interim storage of spent nuclear fuel. Recently, there are two dual-purpose cask designs under consideration in Russia. One of them is the CONSTOR steel concrete cask, developed in Russia (NPO CKTI) under the leadership of GNB, Germany. The other cask design is the TUK-104 cask of KBSM, Russia. Both cask types were designed for spent nuclear RBMK fuel. The CONSTOR steel concrete cask was designed to be in full compliance with both Russian and IAEA regulations for transport of packages for radioactive material. The evaluation of the design criteria by Russian experts for the CONSTOR steel concrete cask project was performed at a first stage of licensing (1995 - 1997). The CONSTOR cask design has been assessed (strength analysis, thermal physics, nuclear physics and others) by different Russian experts. To show finally the compliance of the CONSTOR steel concrete cask with Russian and IAEA regulations, six drop tests have been performed with a 1:2 scale model manufactured in Russia. A test report was prepared. The test results have shown that the CONSTOR cask integrity is guaranteed under both transport and storage accident conditions. The final stage of the certification procedure

Spent nuclear fuel disposal liability insurance

International Nuclear Information System (INIS)

Martin, D.W.

1984-01-01

This thesis examines the social efficiency of nuclear power when the risks of accidental releases of spent fuel radionuclides from a spent fuel disposal facility are considered. The analysis consists of two major parts. First, a theoretical economic model of the use of nuclear power including the risks associated with releases of radionuclides from a disposal facility is developed. Second, the costs of nuclear power, including the risks associated with a radionuclide release, are empirically compared to the costs of fossil fuel-fired generation of electricity. Under the provisions of the Nuclear Waste Policy Act of 1982, the federally owned and operated spent nuclear fuel disposal facility is not required to maintain a reserve fund to cover damages from an accidental radionuclide release. Thus, the risks of a harmful radionuclide release are not included in the spent nuclear fuel disposal fee charged to the electric utilities. Since the electric utilities do not pay the full, social costs of spent fuel disposal, they use nuclear fuel in excess of the social optimum. An insurance mechanism is proposed to internalize the risks associated with spent fueled disposal. Under this proposal, the Federal government is required to insure the disposal facility against any liabilities arising from accidental releases of spent fuel radionuclides

Nuclear fuel deformation phenomena

International Nuclear Information System (INIS)

Van Brutzel, L.; Dingreville, R.; Bartel, T.J.

2015-01-01

Nuclear fuel encounters severe thermomechanical environments. Its mechanical response is profoundly influenced by an underlying heterogeneous microstructure but also inherently dependent on the temperature and stress level histories. The ability to adequately simulate the response of such microstructures, to elucidate the associated macroscopic response in such extreme environments is crucial for predicting both performance and transient fuel mechanical responses. This chapter discusses key physical phenomena and the status of current modelling techniques to evaluate and predict fuel deformations: creep, swelling, cracking and pellet-clad interaction. This chapter only deals with nuclear fuel; deformations of cladding materials are discussed elsewhere. An obvious need for a multi-physics and multi-scale approach to develop a fundamental understanding of properties of complex nuclear fuel materials is presented. The development of such advanced multi-scale mechanistic frameworks should include either an explicit (domain decomposition, homogenisation, etc.) or implicit (scaling laws, hand-shaking,...) linkage between the different time and length scales involved, in order to accurately predict the fuel thermomechanical response for a wide range of operating conditions and fuel types (including Gen-IV and TRU). (authors)

IAEA activities on nuclear fuel cycle 1997

Energy Technology Data Exchange (ETDEWEB)

Oi, N [International Atomic Energy Agency, Vienna (Austria). Nuclear Fuel Cycle and Materials Section

1997-12-01

The presentation discussing the IAEA activities on nuclear fuel cycle reviews the following issues: organizational charts of IAEA, division of nuclear power and the fuel cycle, nuclear fuel cycle and materials section; 1997 budget estimates; budget trends; the nuclear fuel cycle programme.

IAEA activities on nuclear fuel cycle 1997

International Nuclear Information System (INIS)

Oi, N.

1997-01-01

The presentation discussing the IAEA activities on nuclear fuel cycle reviews the following issues: organizational charts of IAEA, division of nuclear power and the fuel cycle, nuclear fuel cycle and materials section; 1997 budget estimates; budget trends; the nuclear fuel cycle programme

Nuclear fuel rod loading apparatus

International Nuclear Information System (INIS)

King, H.B.

1981-01-01

A nuclear fuel loading apparatus, incorporating a microprocessor control unit, is described which automatically loads nuclear fuel pellets into dual fuel rods with a minimum of manual involvement and in a manner and sequence to ensure quality control and accuracy. (U.K.)

Experience with nuclear fuel utilization in Bulgaria

Energy Technology Data Exchange (ETDEWEB)

Harizanov, Y [Committee on the Use of Atomic Energy for Peaceful Purposes, Sofia (Bulgaria)

1997-12-01

The presentation on experience with nuclear fuel utilization in Bulgaria briefly reviews the situation with nuclear energy in Bulgaria and then discusses nuclear fuel performance (amount of fuel loaded, type of fuel, burnup, fuel failures, assemblies deformation). 2 tabs.

Nuclear fuel cycle information workshop

International Nuclear Information System (INIS)

1983-01-01

This overview of the nuclear fuel cycle is divided into three parts. First, is a brief discussion of the basic principles of how nuclear reactors work; second, is a look at the major types of nuclear reactors being used and world-wide nuclear capacity; and third, is an overview of the nuclear fuel cycle and the present industrial capability in the US

Improved nuclear fuel element

International Nuclear Information System (INIS)

Klepfer, H.H.

1974-01-01

A nuclear fuel element is described which comprises: 1) an elongated clad container, 2) a layer of high lubricity material being disposed in and adjacent to the clad container, 3) a low neutron capture cross section metal liner being disposed in the clad container and adjacent to the layer, 4) a central core of a body of nuclear fuel material disposed in and partially filling the container and forming an internal cavity in the container, 5) an enclosure integrally secured and sealed at each end of the container, and a nuclear fuel material retaining means positioned in the cavity. (author)

IAEA activities on nuclear fuel

International Nuclear Information System (INIS)

Basak, U.

2011-01-01

In this paper a brief description and the main objectives of IAEA Programme B on Nuclear fuel cycle are given. The following Coordinated Research Projects: 1) FUel performance at high burn-up and in ageing plant by management and optimisation of WAter Chemistry Technologies (FUWAC ); 2) Near Term and Promising Long Term Options for Deployment of Thorium Based Nuclear Energy; 3) Fuel Modelling (FUMEX-III) are shortly described. The data collected by the IAEA Expert Group of Fuel Failures in Water Cooled Reactors including information about fuel failure cause for PWR (1994-2006) and failure mechanisms for BWR fuel (1994-2006) are shown. The just published Fuel Failure Handbook as well as preparation of a Monograph on Zirconium including an overview of Zirconium for nuclear applications are presented. The current projects in Sub-programme B2 - Power Reactor Fuel Engineering are also listed

A study on manufacturing and quality control technology of DUPIC fuel

Energy Technology Data Exchange (ETDEWEB)

Yang, Myung Seung; Park, H. S.; Lee, Y. W. [and others

1997-09-01

A series of experiments are performed to verify the manufacturability of DUPIC fuel and its performance by use of HANARO test reactor. Major works performed during this research period are : analysis of manufacturing process of DUPIC fuel, fabrication technology development such as development of disassembly and decladding method of spent PWR fuel, study on the OREOX process using simulated high burnup fuel, weldability of end cap weld, and development of fabrication equipment including the conceptual and detailed design of DUPIC equipment mainly for the powder preparation, pelletization and fuel element fabrication. A study on the material properties of DUPIC fuel and performance analysis method using irradiation of test fuel was also performed. (author). 91 refs., 274 tabs., 254 figs.

A study on manufacturing and quality control technology of DUPIC fuel

International Nuclear Information System (INIS)

Yang, Myung Seung; Park, H. S.; Lee, Y. W.

1997-09-01

A series of experiments are performed to verify the manufacturability of DUPIC fuel and its performance by use of HANARO test reactor. Major works performed during this research period are : analysis of manufacturing process of DUPIC fuel, fabrication technology development such as development of disassembly and decladding method of spent PWR fuel, study on the OREOX process using simulated high burnup fuel, weldability of end cap weld, and development of fabrication equipment including the conceptual and detailed design of DUPIC equipment mainly for the powder preparation, pelletization and fuel element fabrication. A study on the material properties of DUPIC fuel and performance analysis method using irradiation of test fuel was also performed. (author). 91 refs., 274 tabs., 254 figs

Global Nuclear Fuel launches GNF{sub 3} and NSF: The most reliable BWR fuel just got better

Energy Technology Data Exchange (ETDEWEB)

Cantonwine, P.; Schneider, R.; Hunt, B.

2015-11-01

Bases on evolutionary design changes and advanced technology developed by Global Nuclear Fuel (GNF), the GNF3 fuel assembly is designed to offer customers with improved fuel economics, increased performance and flexibility in operation while maintaining the superior reliability of GNF2, the most reliable design in GNFs history. In addition to improved fuel utilization and performance, GNF3 is designed and manufactured to be more resistant to debris capture, to eliminate channel control blade interference concerns, and to exhibit to best available corrosion resistance of any boiling water reactor fuel. While delivering fuel cycle savings and reliability benefits with GNF3, GNF maintains a similar licensing and operating basis to GNF2, thereby minimizing fuel transition risks. GNF3 is available in lead use assembly quantities to customers today. Eight GNF3 lead use assemblies are in operation at two utilities in the USA GNF3 is scheduled to be available for full reloads in 2018. (Author)

Nuclear fuel cycle scenarios at CGNPC

International Nuclear Information System (INIS)

Xiao, Min; Zhou, Zhou; Nie, Li Hong; Mao, Guo Ping; Hao, Si Xiong; Shen, Kang

2008-01-01

Established in 1994, China Guangdong Nuclear Power Holding Co. (CGNPC) now owns two power stations GNPS and LNPS Phase I, with approximate 4000 MWe of installed capacity. With plant upgrades, advanced fuel management has been introduced into the two plants to improve the plant economical behavior with the high burnup fuel implemented. For the purpose of sustainable development, some preliminary studies on nuclear fuel cycle, especially on the back-end, have been carried out at CGNPC. According to the nuclear power development plan of China, the timing for operation and the capacity of the reprocessing facility are studied based on the amount of the spent fuel forecast in the future. Furthermore, scenarios of the fuel cycles in the future in China with the next generation of nuclear power were considered. Based on the international experiences on the spent fuel management, several options of spent fuel reprocessing strategies are investigated in detail, for example, MOX fuel recycling in light water reactor, especially in the current reactors of CGNPC, spent fuel intermediated storage, etc. All the investigations help us to draw an overall scheme of the nuclear fuel cycle, and to find a suitable road-map to achieve the sustainable development of nuclear power. (authors)

Reprocessing of spent nuclear fuel

International Nuclear Information System (INIS)

Kidd, S.

2008-01-01

The closed fuel cycle is the most sustainable approach for nuclear energy, as it reduces recourse to natural uranium resources and optimises waste management. The advantages and disadvantages of used nuclear fuel reprocessing have been debated since the dawn of the nuclear era. There is a range of issues involved, notably the sound management of wastes, the conservation of resources, economics, hazards of radioactive materials and potential proliferation of nuclear weapons. In recent years, the reprocessing advocates win, demonstrated by the apparent change in position of the USA under the Global Nuclear Energy Partnership (GNEP) program. A great deal of reprocessing has been going on since the fourties, originally for military purposes, to recover plutonium for weapons. So far, some 80000 tonnes of used fuel from commercial power reactors has been reprocessed. The article indicates the reprocessing activities and plants in the United Kigdom, France, India, Russia and USA. The aspect of plutonium that raises the ire of nuclear opponents is its alleged proliferation risk. Opponents of the use of MOX fuels state that such fuels represent a proliferation risk because the plutonium in the fuel is said to be 'weapon-use-able'. The reprocessing of used fuel should not give rise to any particular public concern and offers a number of potential benefits in terms of optimising both the use of natural resources and waste management.

Review of oxidation rates of DOE spent nuclear fuel : Part 1 : nuclear fuel

International Nuclear Information System (INIS)

Hilton, B.A.

2000-01-01

The long-term performance of Department of Energy (DOE) spent nuclear fuel (SNF) in a mined geologic disposal system depends highly on fuel oxidation and subsequent radionuclide release. The oxidation rates of nuclear fuels are reviewed in this two-volume report to provide a baseline for comparison with release rate data and technical rationale for predicting general corrosion behavior of DOE SNF. The oxidation rates of nuclear fuels in the DOE SNF inventory were organized according to metallic, Part 1, and non-metallic, Part 2, spent nuclear fuels. This Part 1 of the report reviews the oxidation behavior of three fuel types prototypic of metallic fuel in the DOE SNF inventory: uranium metal, uranium alloys and aluminum-based dispersion fuels. The oxidation rates of these fuels were evaluated in oxygen, water vapor, and water. The water data were limited to pure water corrosion as this represents baseline corrosion kinetics. Since the oxidation processes and kinetics discussed in this report are limited to pure water, they are not directly applicable to corrosion rates of SNF in water chemistry that is significantly different (such as may occur in the repository). Linear kinetics adequately described the oxidation rates of metallic fuels in long-term corrosion. Temperature dependent oxidation rates were determined by linear regression analysis of the literature data. As expected the reaction rates of metallic fuels dramatically increase with temperature. The uranium metal and metal alloys have stronger temperature dependence than the aluminum dispersion fuels. The uranium metal/water reaction exhibited the highest oxidation rate of the metallic fuel types and environments that were reviewed. Consequently, the corrosion properties of all DOE SNF may be conservatively modeled as uranium metal, which is representative of spent N-Reactor fuel. The reaction rate in anoxic, saturated water vapor was essentially the same as the water reaction rate. The long-term intrinsic

The nuclear fuel cycle

International Nuclear Information System (INIS)

Patarin, L.

2002-01-01

This book treats of the different aspects of the industrial operations linked with the nuclear fuel, before and after its use in nuclear reactors. The basis science of this nuclear fuel cycle is chemistry. Thus a recall of the elementary notions of chemistry is given in order to understand the phenomena involved in the ore processing, in the isotope enrichment, in the fabrication of fuel pellets and rods (front-end of the cycle), in the extraction of recyclable materials (residual uranium and plutonium), and in the processing and conditioning of wastes (back-end of the fuel cycle). Nuclear reactors produce about 80% of the French electric power and the Cogema group makes 40% of its turnover at the export. Thus this book contains also some economic and geopolitical data in order to clearly position the stakes. The last part, devoted to the management of wastes, presents the solutions already operational and also the research studies in progress. (J.S.)

Social awareness on nuclear fuel cycle

International Nuclear Information System (INIS)

Tanigaki, Toshihiko

2006-01-01

In the present we surveyed public opinion regarding the nuclear fuel cycle to find out about the social awareness about nuclear fuel cycle and nuclear facilities. The study revealed that people's image of nuclear power is more familiar than the image of the nuclear fuel cycle. People tend to display more recognition and concern towards nuclear power and reprocessing plants than towards other facilities. Comparatively speaking, they tend to perceive radioactive waste disposal facilities and nuclear power plants as being highly more dangerous than reprocessing plants. It is found also that with the exception of nuclear power plants don't know very much whether nuclear fuel cycle facilities are in operation in Japan or not. The results suggests that 1) the relatively mild image of the nuclear fuel cycle is the result of the interactive effect of the highly dangerous image of nuclear power plants and the less dangerous image of reprocessing plants; and 2) that the image of a given plant (nuclear power plant, reprocessing plant, radioactive waste disposal facility) is influenced by the fact of whether the name of the plant suggests the presence of danger or not. (author)

International issue: the nuclear fuel cycle

International Nuclear Information System (INIS)

Anon.

1982-01-01

In this special issue a serie of short articles of informations are presented on the following topics: the EEC's medium term policy regarding the reprocessing and storage of spent fuel, France's natural uranium supply, the Pechiney Group in the nuclear field, zircaloy cladding for nuclear fuel elements, USSI: a major French nuclear engineering firm, gaseous diffusion: the only commercial enrichment process, the transport of nuclear materials in the fuel cycle, Cogema and spent fuel reprocessing, SGN: a leader in the fuel cycle, quality control of mechanical, thermal and termodynamic design in nuclear engineering, Sulzer's new pump testing station in Mantes, the new look of the Ateliers et Chantiers de Bretagne, tubes and piping in nuclear power plants, piping in pressurized water reactor. All these articles are written in English and in French [fr

Low Cost Nuclear Thermal Rocket Cermet Fuel Element Environment Testing

Science.gov (United States)

Bradley, David E.; Mireles, Omar R.; Hickman, Robert R.

2011-01-01

Deep space missions with large payloads require high specific impulse (Isp) and relatively high thrust in order to achieve mission goals in reasonable time frames. Conventional, storable propellants produce average Isp. Nuclear thermal rockets (NTR) capable of high Isp thrust have been proposed. NTR employs heat produced by fission reaction to heat and therefore accelerate hydrogen which is then forced through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000K) and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high temperature hydrogen exposure on fuel elements is limited. The primary concern is the mechanical failure of fuel elements which employ high-melting-point metals, ceramics or a combination (cermet) as a structural matrix into which the nuclear fuel is distributed. It is not necessary to include fissile material in test samples intended to explore high temperature hydrogen exposure of the structural support matrices. A small-scale test bed designed to heat fuel element samples via non-contact RF heating and expose samples to hydrogen is being developed to assist in optimal material and manufacturing process selection without employing fissile material. This paper details the test bed design and results of testing conducted to date.

Nuclear fuel cycle

International Nuclear Information System (INIS)

1993-01-01

Status of different nuclear fuel cycle phases in 1992 is discussed including the following issues: uranium exploration, resources, supply and demand, production, market prices, conversion, enrichment; reactor fuel technology; spent fuel management, as well as trends of these phases development up to the year 2010. 10 refs, 11 figs, 15 tabs

Nuclear fuel recycling system

International Nuclear Information System (INIS)

Lee, H.R.; Koch, A.K.; Krawczyk, A.

1981-01-01

A process is provided for recycling sintered uranium dioxide fuel pellets rejected during fuel manufacture and the swarf from pellet grinding. The scrap material is prepared mechanically by crushing and milling as a high solids content slurry, using scrap sintered UO 2 pellets as the grinding medium under an inert atmosophere

Quantitative Analysis of the Civilian Bilateral Cooperation in Front-End of the Nuclear Fuel Cycle

Energy Technology Data Exchange (ETDEWEB)

Nguyen, Viet Phuong; Yim, Man-Sung [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2015-05-15

A substantial part of such cooperation is related to the front-end of the nuclear fuel cycle, which encompasses the processes that help manufacturing nuclear fuel, including mining and milling of natural uranium, refining and chemical conversion, enrichment (in case of fuels for Pressurized Water Reactor PWR), and fuel fabrication. Traditionally, the supply of natural uranium was dominated by Canada and Australia, whereas enrichment services have been mostly provided by companies from Western states or Russia, which are also the main customers of such services. However, Kazakhstan and African countries like Niger, Namibia, and Malawi have emerged as important suppliers in the international uranium market and recent forecasts show that China will soon become a major player in the front-end market as both consumer and service provider. In this paper, the correlation between bilateral civil nuclear cooperation in front-end of the nuclear fuel cycle and the political and economic relationship among countries was examined through a dataset of bilateral nuclear cooperation in the post-Cold War era, from 1990 to 2011. Such finding has implication on not only the nonproliferation research but also the necessary reinforcement of export control regimes like such as the Nuclear Suppliers Group. Further improvement of this dataset and the regression method are also needed in order to increase the robustness of the findings as well as to cover the whole scope of the nuclear fuel cycle, including both front-end and back-end activities.

Quantitative Analysis of the Civilian Bilateral Cooperation in Front-End of the Nuclear Fuel Cycle

International Nuclear Information System (INIS)

Nguyen, Viet Phuong; Yim, Man-Sung

2015-01-01

A substantial part of such cooperation is related to the front-end of the nuclear fuel cycle, which encompasses the processes that help manufacturing nuclear fuel, including mining and milling of natural uranium, refining and chemical conversion, enrichment (in case of fuels for Pressurized Water Reactor PWR), and fuel fabrication. Traditionally, the supply of natural uranium was dominated by Canada and Australia, whereas enrichment services have been mostly provided by companies from Western states or Russia, which are also the main customers of such services. However, Kazakhstan and African countries like Niger, Namibia, and Malawi have emerged as important suppliers in the international uranium market and recent forecasts show that China will soon become a major player in the front-end market as both consumer and service provider. In this paper, the correlation between bilateral civil nuclear cooperation in front-end of the nuclear fuel cycle and the political and economic relationship among countries was examined through a dataset of bilateral nuclear cooperation in the post-Cold War era, from 1990 to 2011. Such finding has implication on not only the nonproliferation research but also the necessary reinforcement of export control regimes like such as the Nuclear Suppliers Group. Further improvement of this dataset and the regression method are also needed in order to increase the robustness of the findings as well as to cover the whole scope of the nuclear fuel cycle, including both front-end and back-end activities

CERCA'S experience in UMO fuel manufacturing

International Nuclear Information System (INIS)

Jarousse, Ch.; Lavastre, Y.; Grasse, M.

2003-01-01

Considered as a suitable solution for non-proliferation and reprocessing purposes, UMo fuel has been chosen and studied by the RERTR program since 1996. Involved in the RERTR fuel developments since 1978, with more than 20 years of U 3 SI 2 fuel production, and closely linked to the French Commissariat a l'Energie Atomique, CERCA was able to define properly, from the beginning, the right R and D actions plan for UMo fuel development. CERCA has already demonstrated during the last 4 years its ability to manufacture plates and fuel elements with high density UMo fuel. UMo full size plates produced for 4 irradiation experiments in 3 European reactors afforded us a unique experience. In addition, as a main part of our R and D effort, we have always studied in depth a key part of the CERCA process outline which is the plate rolling stage. After some preliminary investigation in order to define the phenomenological model describing the behavior of the fuel core when rolling, we have developed a rolling digital simulator. (author)

Integrated planning for a fuel industry with emphasis on minimum size to fabricate own fuel

International Nuclear Information System (INIS)

Kondal Rao, N.; Katiyar, H.C.; Rajendran, R.; Sinha, K.K.; Swaminathan, N.; Subramanyam, R.B.; Pande, B.P.; Krishnan, T.S.; Agarwala, G.C.; Chandramouli, V.A.

1977-01-01

The Indian nuclear energy programme is based on the utilization of indigenous resources for the economic generation of power, developing its own know-how. In order to gain time, the first nuclear power station at Tarapur is a turn-key job based on enriched uranium fuel. Taking into consideration the established resources of uranium and thorium in the country, a strategy for nuclear power programme has been drawn up. The first phase is based on natural uranium fuel, the second phase on the recycle of plutonium and conversion of thorium and the third phase is the breeder system based on utilization of U 233 and conversion of thorium. This programme is specially significant for India in view of its vast resources of thorium. After the experience and confidence gained with the manufacture of metallic uranium fuel for the research reactors and about 40 tonnes of fuel for the initial loading of the Rajasthan Reactor, the fuel manufacturing programme within the country has been implemented to meet the entire initial and reload fuel requirements. The plant capacities are small compared to similar activities in developed countries. Further, by planning for an integrated fuel and component manufacturing complex, any draw-back in smaller scale of some of the operations is off-set. At the Nuclear Fuel Complex, set up on the above principles, production plants are in operation for the manufacture of reload fuel for the 400 MW Tarapur station, natural uranium oxide fuel, various zircaloy components such as fuel sheaths, pressure tubes, calandria tubes, channels and various other zircaloy components. Provisions have been made to expand the production facilities as the demand for reload fuel grows. With the facilities provided, the production programme can be diversified to take up the production of fast breeder reactor components of stainless steel and also the blanket thorium elements. The unitary control of all aspects of the manufacture and quality control of different types

Construction of a sputtering reactor for the coating and processing of monolithic U-Mo nuclear fuel

International Nuclear Information System (INIS)

Schmid, Wolfgang

2011-01-01

In the presented thesis sputter deposition was used for the first time to coat monolithic U-Mo nuclear fuel foils with diffusion inhibitive materials. The intention of these coatings is to prevent the formation of an interdiffusion layer between U-Mo and Al cladding during the use of the fuel. A small sputtering reactor was built, in which the method was tested and processing parameters were investigated. In parallel a larger sputtering reactor was constructed, that allows to coat full size monolithic U-Mo nuclear fuel foils and was used to test an industrial application of the technique. As a result a method based on sputter deposition and erosion can be presented, that allows to clean as well as to coat the surface of monolithic U-Mo nuclear fuel foils in excellent quality. It can be included at any time into the manufacturing chain for U-Mo fuel elements, which is currently being developed.

Study Of Thorium As A Nuclear Fuel.

Directory of Open Access Journals (Sweden)

Prakash Humane

2017-10-01

Full Text Available Conventional fuel sources for power generation are to be replacing by nuclear power sources like nuclear fuel Uranium. But Uranium-235 is the only fissile fuel which is in 0.72 found in nature as an isotope of Uranium-238. U-238 is abundant in nature which is not fissile while U-239 by alpha decay naturally converted to Uranium- 235. For accompanying this nuclear fuel there is another nuclear fuel Thorium is present in nature is abundant can be used as nuclear fuel and is as much as safe and portable like U-235.

Nuclear fuel burn-up economy

International Nuclear Information System (INIS)

Matausek, M.

1984-01-01

In the period 1981-1985, for the needs of Utility Organization, Beograd, and with the support of the Scientific Council of SR Srbija, work has been performed on the study entitled 'Nuclear Fuel Burn-up Economy'. The forst [phase, completed during the year 1983 comprised: comparative analysis of commercial NPP from the standpoint of nuclear fuel requirements; development of methods for fuel burn-up analysis; specification of elements concerning the nuclear fuel for the tender documentation. The present paper gives the short description of the purpose, content and results achieved in the up-to-now work on the study. (author)

Nuclear power and its fuel cycle

International Nuclear Information System (INIS)

Wymer, R.G.

1986-01-01

A series of viewgraphs describes the nuclear fuel cycle and nuclear power, covering reactor types, sources of uranium, enrichment of uranium, fuel fabrication, transportation, fuel reprocessing, and radioactive wastes

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

International Nuclear Information System (INIS)

Knight, R.W.; Morin, R.A.

1999-01-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U 3 O 8 powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

Energy Technology Data Exchange (ETDEWEB)

Knight, R.W.; Morin, R.A.

1999-12-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

Vibratory-compacted (vipac/sphere-pac) nuclear fuels - a comparison with pelletized nuclear fuels

Energy Technology Data Exchange (ETDEWEB)

Chidester, K.; Rubin, J. [Los Alamos National Lab., NM (United States); Thompson, M

2001-07-01

In order to achieve the packing densities required for nuclear fuel stability, economy and performance, the fuel material must be densified. This has traditionally been performed by high-temperature sintering. (At one time, fuel densification was investigated using cold/hot swaging. However, this fabrication method has become uncommon.) Alternatively, fuel can be densified by vibratory compaction (VIPAC). During the late 1950's and into the 1970's, in the U.S., vibratory compaction fuel was fabricated and test irradiated to evaluate its applicability compared to the more traditional pelletized fuel for nuclear reactors. These activities were primarily focused on light water reactors (LWR) but some work was performed for fast reactors. This paper attempts to summarize these evaluations and proposes to reconsider VIPAC fuel for future use. (author)

Vibratory-compacted (vipac/sphere-pac) nuclear fuels - a comparison with pelletized nuclear fuels

International Nuclear Information System (INIS)

Chidester, K.; Rubin, J.; Thompson, M.

2001-01-01

In order to achieve the packing densities required for nuclear fuel stability, economy and performance, the fuel material must be densified. This has traditionally been performed by high-temperature sintering. (At one time, fuel densification was investigated using cold/hot swaging. However, this fabrication method has become uncommon.) Alternatively, fuel can be densified by vibratory compaction (VIPAC). During the late 1950's and into the 1970's, in the U.S., vibratory compaction fuel was fabricated and test irradiated to evaluate its applicability compared to the more traditional pelletized fuel for nuclear reactors. These activities were primarily focused on light water reactors (LWR) but some work was performed for fast reactors. This paper attempts to summarize these evaluations and proposes to reconsider VIPAC fuel for future use. (author)

Engineering and technology in the deconstruction of nuclear materials production facilities

International Nuclear Information System (INIS)

Kingsley, R.S.; Reynolds, W.E.; Heffner, D.C.

1996-01-01

Technology and equipment exist to support nuclear facility deactivation, decontamination, and decommissioning. In reality, this statement is not surprising because the nuclear industry has been decontaminating and decommissioning production plants for decades as new generations of production technology were introduced. Since the 1950s, the Babcock and Wilcox Company (B ampersand W) has operated a number of nuclear materials processing facilities to manufacture nuclear fuel for the commercial power industry and the U.S. Navy. These manufacturing facilities included a mixed oxide (PuO 2 -UO 2 ) nuclear fuel manufacturing plant, low- and high-enriched uranium (HEU/LEU) chemical and fuel plants, and fuel assembly plants. In addition, B ampersand W designed and build a major nuclear research center in Lynchburg, Virginia, to support these nuclear fuel manufacturing activities and to conduct nuclear power research. These nuclear research facilities included two research reactors, a hot-cell complex for nuclear materials research, four critical experiment facilities, and a plutonium fuels research and development facility. This article describes the B ampersand W deactivation, decomtanimation, and decommisioning program

Nuclear fuel element

International Nuclear Information System (INIS)

Knowles, A.N.

1979-01-01

A nuclear fuel-containing body for a high temperature gas cooled nuclear reactor is described which comprises a flat plate in which the nuclear fuel is contained as a dispersion of fission product-retaining coated fuel particles in a flat sheet of graphitic or carbonaceous matrix material. The flat sheet is clad with a relatively thin layer of unfuelled graphite bonded to the sheet by being formed initially from a number of separate preformed graphitic artefacts and then platen-pressed on to the exterior surfaces of the flat sheet, both the matrix material and the artefacts being in a green state, to enclose the sheet. A number of such flat plates are supported edge-on to the coolant flow in the bore of a tube made of neutron moderating material. Where a number of tiers of plates are superimposed on one another, the abutting edges are chamfered to reduce vibration. (author)

The evolving nuclear fuel cycle

International Nuclear Information System (INIS)

Gale, J.D.; Hanson, G.E.; Coleman, T.A.

1993-01-01

Various economics and political pressures have shaped the evolution of nuclear fuel cycles over the past 10 to 15 yr. Future trends will no doubt be similarly driven. This paper discusses the influences that long cycles, high discharge burnups, fuel reliability, and costs will have on the future nuclear cycle. Maintaining the economic viability of nuclear generation is a key issue facing many utilities. Nuclear fuel has been a tremendous bargain for utilities, helping to offset major increases in operation and maintenance (O ampersand M) expenses. An important factor in reducing O ampersand M costs is increasing capacity factor by eliminating outages

Design of make-up water system for Tehran research reactor spent nuclear fuels storage pool

Energy Technology Data Exchange (ETDEWEB)

Aghoyeh, Reza Gholizadeh [Reactor Research Group, Nuclear Science and Technology Research Institute (NSTRI), Atomic Energy Organization of Iran (AEOI), North Amirabad, P.O. Box 14155-1339, Tehran (Iran, Islamic Republic of); Khalafi, Hosein, E-mail: hkhalafi@aeoi.org.i [Reactor Research Group, Nuclear Science and Technology Research Institute (NSTRI), Atomic Energy Organization of Iran (AEOI), North Amirabad, P.O. Box 14155-1339, Tehran (Iran, Islamic Republic of)

2010-10-15

Spent nuclear fuels storage (SNFS) is an essential auxiliary system in nuclear facility. Following discharge from a nuclear reactor, spent nuclear fuels have to be stored in water pool of SNFS away from reactor to allow for radioactive to decay and removal of generated heat. To prevent corrosion damage of fuels and other equipments, the storage pool is filled with de-ionized water which serves as moderator, coolant and shielding. The de-ionized water will be provided from make-up water system. In this paper, design of a make-up water system for optimal water supply and its chemical properties in SNFS pool is presented. The main concern of design is to provide proper make-up water throughout the storage time. For design of make-up water system, characteristics of activated carbon purifier, anionic, cationic and mixed-bed ion-exchangers have been determined. Inlet water to make-up system provide from Tehran municipal water system. Regulatory Guide 1.13 of the and graver company manual that manufactured the Tehran research reactor (TRR) make-up water system have been used for make-up water system of TRR spent nuclear fuels storage pool design.

Design of make-up water system for Tehran research reactor spent nuclear fuels storage pool

International Nuclear Information System (INIS)

Aghoyeh, Reza Gholizadeh; Khalafi, Hosein

2010-01-01

Spent nuclear fuels storage (SNFS) is an essential auxiliary system in nuclear facility. Following discharge from a nuclear reactor, spent nuclear fuels have to be stored in water pool of SNFS away from reactor to allow for radioactive to decay and removal of generated heat. To prevent corrosion damage of fuels and other equipments, the storage pool is filled with de-ionized water which serves as moderator, coolant and shielding. The de-ionized water will be provided from make-up water system. In this paper, design of a make-up water system for optimal water supply and its chemical properties in SNFS pool is presented. The main concern of design is to provide proper make-up water throughout the storage time. For design of make-up water system, characteristics of activated carbon purifier, anionic, cationic and mixed-bed ion-exchangers have been determined. Inlet water to make-up system provide from Tehran municipal water system. Regulatory Guide 1.13 of the and graver company manual that manufactured the Tehran research reactor (TRR) make-up water system have been used for make-up water system of TRR spent nuclear fuels storage pool design.

Nuclear fuel cycle modelling using MESSAGE

International Nuclear Information System (INIS)

Guiying Zhang; Dongsheng Niu; Guoliang Xu; Hui Zhang; Jue Li; Lei Cao; Zeqin Guo; Zhichao Wang; Yutong Qiu; Yanming Shi; Gaoliang Li

2017-01-01

In order to demonstrate the possibilities of application of MESSAGE tool for the modelling of a Nuclear Energy System at the national level, one of the possible open nuclear fuel cycle options based on thermal reactors has been modelled using MESSAGE. The steps of the front-end and back-end of nuclear fuel cycle and nuclear reactor operation are described. The optimal structure for Nuclear Power Development and optimal schedule for introducing various reactor technologies and fuel cycle options; infrastructure facilities, nuclear material flows and waste, investments and other costs are demonstrated. (author)

Nuclear Fusion Fuel Cycle Research Perspectives

International Nuclear Information System (INIS)

Chung, Hongsuk; Koo, Daeseo; Park, Jongcheol; Kim, Yeanjin; Yun, Sei-Hun

2015-01-01

As a part of the International Thermonuclear Experimental Reactor (ITER) Project, we at the Korea Atomic Energy Research Institute (KAERI) and our National Fusion Research Institute (NFRI) colleagues are investigating nuclear fusion fuel cycle hardware including a nuclear fusion fuel Storage and Delivery System (SDS). To have a better knowledge of the nuclear fusion fuel cycle, we present our research efforts not only on SDS but also on the Fuel Supply System (FS), Tokamak Exhaust Processing System (TEP), Isotope Separation System (ISS), and Detritiation System (DS). To have better knowledge of the nuclear fusion fuel cycle, we presented our research efforts not only on SDS but also on the Fuel Supply System (FS), Tokamak Exhaust Processing System (TEP), Isotope Separation System (ISS), and Detritiation System (DS). Our efforts to enhance the tritium confinement will be continued for the development of cleaner nuclear fusion power plants

The Nuclear Fuel Cycle Information System

International Nuclear Information System (INIS)

1987-02-01

The Nuclear Fuel Cycle Information System (NFCIS) is an international directory of civilian nuclear fuel cycle facilities. Its purpose is to identify existing and planned nuclear fuel cycle facilities throughout the world and to indicate their main parameters. It includes information on facilities for uranium ore processing, refining, conversion and enrichment, for fuel fabrication, away-from-reactor storage of spent fuel and reprocessing, and for the production of zirconium metal and Zircaloy tubing. NFCIS currently covers 271 facilities in 32 countries and includes 171 references

Ceria-thoria pellet manufacturing in preparation for plutonia-thoria LWR fuel production

Energy Technology Data Exchange (ETDEWEB)

Drera, Saleem S., E-mail: saleem.drera@scatec.no [Thor Energy AS, Karenslyst allé 9C, 0278 Oslo (Norway); Björk, Klara Insulander [Thor Energy AS, Karenslyst allé 9C, 0278 Oslo (Norway); Sobieska, Matylda [Institute for Energy Technology (IFE), Nuclear Materials, Os allé 5, NO-1777, Halden (Norway)

2016-10-15

Thorium dioxide (thoria) has potential to assist in niche roles as fuel for light water reactors (LWRs). One such application for thoria is its use as the fertile component to burn plutonium in a mixed oxide fuel (MOX). Thor Energy and an international consortium are currently irradiating plutonia-thoria (Th-MOX) fuel in an effort to produce data for its licensing basis. During fuel-manufacturing research and development (R&D), surrogate materials were utilized to highlight procedures and build experience. Cerium dioxide (ceria) provides a good surrogate platform to replicate the chemical nature of plutonium dioxide. The project’s fuel manufacturing R&D focused on powder metallurgical techniques to ensure manufacturability with the current commercial MOX fuel production infrastructure. The following paper highlights basics of the ceria-thoria fuel production including powder milling, pellet pressing and pellet sintering. Green pellets and sintered pellets were manufactured with average densities of 67.0% and 95.5% that of theoretical density respectively. - Highlights: • High quality Ce−Th fuel production can be accomplished by utilizing powder metallurgical procedures. • Powder morphology is key to obtaining high density fuels. • Optimal pellet pressing is obtained when 3.5–4 tons of force is applied by the pellet press for powder compaction. • Pellet sintering is accomplished effectively in an Air oxidizing atmosphere. • Based on this surrogate work, expected (Th,Pu)O{sub 2} fuel density is 95.5% of theoretical density.

Development of nuclear fuel rod inspection technique using ultrasonic resonance phenomenon

Energy Technology Data Exchange (ETDEWEB)

Choi, Myung Sun; Lee, Jong Po; Ju, Young Sang [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-11-01

Acoustic resonance scattering from a nuclear fuel rod in water is analyzed. A new model for the background which is attributed to the interference of reflected wave and diffracted wave is found and here named {sup t}he inherent background{sup .} The resonance spectrum of a fuel rod is obtained by subtracting the inherent background from the scattered pressure. And also analyzed are the effect of material damping of cladding tube and pellet on the resonance spectrum of a fuel rod. The propagation characteristics of circumferential waves which cause the resonances of cladding tube is produced and the appropriate resonance modes for the application to the inspection of assembled fuel rods are selected. The resonance modes are experimentally measured for pre- and post-irradiated fuel rods and the validation of the fuel rod inspection using ultrasonic resonance phenomenon is examined. And thin ultrasonic sensors accessible into the narrow interval (about 2-3mm) between assembled fuel rods are designed and manufactured. 14 refs. (Author).

The fabrication of nuclear fuel elements in Mexico

International Nuclear Information System (INIS)

Guerrero Morillo, H.L.

1977-01-01

The situation of the nucleoelectrical generation in Mexico by 1976 is described: two nuclear reactors under construction but no defined program on the type and start-up dates for the next power plants. However the existence of a general plan on nuclear power plants is mentioned, which, according to the last estimates reaches to 10,000 MW installed by 1990. The national intension, definitely expressed in the Law, is to supply domestic nuclear fuel to the power reactors operating in the country, starting with the first reload for the two BWR's at the first national station in Laguna Verde, which will be required at the end of 1981 and of 1982, respectively. Before such circumstances and the relatively short amounts of fuel elements that should be produced for those two unique reactors, Mexico already has to adopt a strategy to follow in respect to fuel elements fabrication. The two main options are analyzed: 1. To delay the local fabrication until a National Nuclear Program may be defined, meanwhile purchasing abroad the necessary reloads and initial cores; and 2. To start as soon as possible the local fuel elements fabrication in order to supply fuel for the first reload of the first unit of Laguna Verde, confronting the economical risks of such posture with the advantages of an immediate action. Both options are analyzed in detail comparing them specially under the economic point of view, standing out immediately the big effect of some factors which are economically imponderable, as experience and independance that would be gained with the second option. Emphasis is made on the advantages and risks of any case. According to the first option and once a National Program is defined, the work would be heavy but of simple strategy. On the contrary, the second option requires the adoption of a more complicated strategy, as either the project of the factory as its initial operation should be made under transient conditions, in view of the expected future expansion still

World nuclear fuel cycle requirements 1989

International Nuclear Information System (INIS)

1989-01-01

This analysis report presents the projected requirements for uranium concentrate and uranium enrichment services to fuel the nuclear power plants expected to be operating under two nuclear supply scenarios. These two scenarios, the Lower Reference and Upper Reference cases, apply to the United States, Canada, Europe, the Far East, and other countries in the World Outside Centrally Planned Economic Areas (WOCA). A No New Orders scenarios is also presented for the Unites States. This report contains an analysis of the sensitivities of the nuclear fuel cycle projections to different levels and types of projected nuclear capacity, different enrichment tails assays, higher and lower capacity factors, changes in nuclear fuel burnup levels, and other exogenous assumptions. The projections for the United States generally extend through the year 2020, and the WOCA projections, which include the United States, are provided through 2010. The report also presents annual projections of spent nuclear fuel; discharges and inventories of spent fuel. Appendix D includes domestic spent fuel projections through the year 2020 for the Lower and Upper Reference cases and through 2036, the last year in which spent fuel is discharged, for the No New Orders case

Commercialization of nuclear fuel cycle business

International Nuclear Information System (INIS)

Yakabe, Hideo

1998-01-01

Japan depends on foreign countries almost for establishing nuclear fuel cycle. Accordingly, uranium enrichment, spent fuel reprocessing and the safe treatment and disposal of radioactive waste in Japan is important for securing energy. By these means, the stable supply of enriched uranium, the rise of utilization efficiency of uranium and making nuclear power into home-produced energy can be realized. Also this contributes to the protection of earth resources and the preservation of environment. Japan Nuclear Fuel Co., Ltd. operates four business commercially in Rokkasho, Aomori Prefecture, aiming at the completion of nuclear fuel cycle by the technologies developed by Power Reactor and Nuclear Fuel Development Corporation and the introduction of technologies from foreign countries. The conditions of location of nuclear fuel cycle facilities and the course of the location in Rokkasho are described. In the site of about 740 hectares area, uranium enrichment, burying of low level radioactive waste, fuel reprocessing and high level waste control have been carried out, and three businesses except reprocessing already began the operation. The state of operation of these businesses is reported. Hereafter, efforts will be exerted to the securing of safety through trouble-free operation and cost reduction. (K.I.)

Spent Nuclear Fuel project, project management plan

International Nuclear Information System (INIS)

Fuquay, B.J.

1995-01-01

The Hanford Spent Nuclear Fuel Project has been established to safely store spent nuclear fuel at the Hanford Site. This Project Management Plan sets forth the management basis for the Spent Nuclear Fuel Project. The plan applies to all fabrication and construction projects, operation of the Spent Nuclear Fuel Project facilities, and necessary engineering and management functions within the scope of the project

Self reliance in equipment building for PHWR fuel fabrication

International Nuclear Information System (INIS)

Sastry, V.S.; Hemantha Rao, G.V.S.; Jayaraj, R.N.

2009-01-01

Full text: Keeping in tune with the policy of self-reliance and indigenisation adopted from the very inception of nuclear power programme in India during the mid 1960, Nuclear Fuel Complex, established in the year 1971, developed its own processes, equipment and technologies based on both in-house experience and the expertise available in the indigenous industry. Starting from the basic raw materials, Nuclear Fuel Complex (NFC) manufactures and supplies finished fuel assemblies, apart from zircaloy core components, to all the nuclear power stations in India. Out of several products manufactured by NFC, 19 and 37 element fuel bundles for Pressurised Heavy Water Reactors (PHWRs) is vital for operation of several PHWRs being operated by Nuclear Power Corporation of India Limited (NPCIL). Starting from the manufacturing of half-charge for RAPS-1, more than 3.8 lakh fuel bundles were made till now. Several process improvements were taken up over the years for improving the quality of the fuel. PHWR fuel bundles manufactured by NFC has adopted an unique feature of joining appendages on zirconium alloy tubes by resistance welding before loading natural uranium dioxide pellets. Graphite coating on the inner surface of the zirconium alloy tube and vacuum baking, use of profiled end caps, use of bio-degradable cleaning agents are some of the processes adopted in the manufacturing of PHWR fuel bundles. With the recent opening up of international nuclear trade for India and the enhanced growth of nuclear power, exciting opportunities and challenges confront NFC. This paper presents salient features of some important special purpose equipment developed in-house at NFC for production of PHWR fuel bundles. It looks ahead to develop many more such special purpose equipment towards meeting the diverse demands now showing up to meet the indigenous as well as international requirements

The impact of the multilateral approach to the nuclear fuel cycle in Malaysia's nuclear fuel cycle policy

International Nuclear Information System (INIS)

Baharuddin, B.; Ferdinand, P.

2014-01-01

Since the Pakistan-India nuclear weapon race, the North Korean nuclear test and the September 11 attack revealed Abdul Qadeer Khan's clandestine nuclear black market and the fear that Iran's nuclear program may be used for nuclear weapon development, scrutiny of activities related to nuclear technologies, especially technology transfer has become more stringent. The nuclear supplier group has initiated a multilateral nuclear fuel cycle regime with the purpose of guaranteeing nuclear fuel supply and at the same time preventing the spread of nuclear proliferation. Malaysia wants to develop a programme for the peaceful use of nuclear energy and it needs to accommodate itself to this policy. When considering developing a nuclear fuel cycle policy, the key elements that Malaysia needs to consider are the extent of the fuel cycle technologies that it intends to acquire and the costs (financial and political) of acquiring them. Therefore, this paper will examine how the multilateral approach to the nuclear fuel cycle may influence Malaysia's nuclear fuel cycle policy, without jeopardising the country's rights and sovereignty as stipulated under the NPT. (authors)

Alternatives for nuclear fuel disposal

International Nuclear Information System (INIS)

Ramirez S, J. R.; Badillo A, V.; Palacios H, J.; Celis del Angel, L.

2010-10-01

The spent fuel is one of the most important issues in the nuclear industry, currently spent fuel management is been cause of great amount of research, investments in the construction of repositories or constructing the necessary facilities to reprocess the fuel, and later to recycle the plutonium recovered in thermal reactors. What is the best solution? or, What is the best technology for a specific solution? Many countries have deferred the decision on selecting an option, while other works actively constructing repositories and others implementing the reprocessing facilities to recycle the plutonium obtained from nuclear spent fuel. In Mexico the nuclear power is limited to two reactors BWR type and medium size. So the nuclear spent fuel discharged has been accommodated at reactor's spent fuel pools. Originally these pools have enough capacity to accommodate spent fuel for the 40 years of designed plant operation. However, currently is under process an extended power up rate to 20% of their original power and also there are plans to extend operational life for 20 more years. Under these conditions there will not be enough room for spent fuel in the pools. So this work describes some different alternatives that have been studied in Mexico to define which will be the best alternative to follow. (Author)

Development of the nuclear ship MUTSU spent fuel shipping cask

International Nuclear Information System (INIS)

Ishizuka, M.; Umeda, M.; Nawata, Y.; Sato, H.; Honami, M.; Nomura, T.; Ohashi, M.; Higashino, A.

1989-01-01

After the planned trial voyage (4700 MWD/MTU) of the nuclear ship MUTSU in 1990, her spent fuel assemblies, initially made of two types of enriched UO 2 (3.2wt% and 4.4wt%), will be transferred to the reprocessing plant soon after cooling down in the ship reactor for more than one year. For transportation, the MUTSU spent fuel shipping casks will be used. Prior to transportation to the reprocessing plant, the cooled spent fuel assemblies will be removed from the reactor to the shipping casks and housed at the spent fuel storage facility on site. In designing the MUTSU spent fuel shipping cask, considerations were given to make the leak-tightness and integrity of the cask confirmable during storage. The development of the cask and the storage function demonstration test were performed by Japan Atomic Energy Research Institute (JAERI) and Mitsubishi Heavy Industries, Ltd. (MHI). One prototype cask for the storage demonstration test and licensed thirty-five casks were manufactured between 1987 and 1988

Technique of manufacturing specimen of irradiated fuel rods

International Nuclear Information System (INIS)

Min, Duck Seok; Seo, Hang Seok; Min, Duck Kee; Koo, Dae Seo; Lee, Eun Pyo; Yang, Song Yeol

1999-04-01

Technique of manufacturing specimen of irradiated fuel rods to perform efficient PIE is developed by analyzing the relation between requiring time of manufacturing specimen and manufacturing method in irradiated fuel rods. It takes within an hour to grind 1 mm of specimen thickness under 150 rpm in speed of grinding, 600 g gravity in force using no.120, no.240, no.320 of grinding paper. In case of no.400 of grinding paper, it takes more an hour to grind the same thickness as above. It takes up to a quarter to grind 80-130 μm in specimen thickness using no.400 of grinding paper. When grinding time goes beyond 15 minutes, the grinding thickness of specimen does not exist. The polishing of specimen with 150 Rpms in speed of grinding machine, 600 g gravity in force, 10 minutes in polishing time using diamond paste 15 μm on polishing cloths amounts to 50 μm in specimen thickness. In case of diamond paste 9 μm on polishing cloth, the polishing of specimen amounts to 20 μm. The polishing thickness of specimen with 15 minutes in polishing time using 6 μm, 3 μm, 1 μm, 1/4 μm does not exist. Technique of manufacturing specimen of irradiated fuel rods will have application to the destructive examination of PIE. (author). 6 refs., 1 tab., 10 figs

Perspective of nuclear fuel cycle for sustainable nuclear energy

International Nuclear Information System (INIS)

Fukuda, K.; Bonne, A.; Kagramanian, V.

2001-01-01

Nuclear power, on a life-cycle basis, emits about the same level of carbon per unit of electricity generated as wind and solar power. Long-term energy demand and supply analysis projects that global nuclear capacities will expand substantially, i.e. from 350 GW today to more than 1,500 GW by 2050. Uranium supply, spent fuel and waste management, and a non-proliferation nuclear fuel cycle are essential factors for sustainable nuclear power growth. An analysis of the uranium supply up to 2050 indicates that there is no real shortage of potential uranium available if based on the IIASA/WEC scenario on medium nuclear energy growth, although its market price may become more volatile. With regard to spent fuel and waste management, the short term prediction foresees that the amount of spent fuel will increase from the present 145,000 tHM to more than 260,000 tHM in 2015. The IPCC scenarios predicted that the spent fuel quantities accumulated by 2050 will vary between 525 000 tHM and 3 210 000 tHM. Even according to the lowest scenario, it is estimated that spent fuel quantity in 2050 will be double the amount accumulated by 2015. Thus, waste minimization in the nuclear fuel cycle is a central tenet of sustainability. The proliferation risk focusing on separated plutonium and resistant technologies is reviewed. Finally, the IAEA Project INPRO is briefly introduced. (author)

Spent nuclear fuel in Bulgaria

International Nuclear Information System (INIS)

Peev, P.; Kalimanov, N.

1999-01-01

The development of the nuclear energy sector in Bulgaria is characterized by two major stages. The first stage consisted of providing a scientific basis for the programme for development of the nuclear energy sector in the country and was completed with the construction of an experimental water-water reactor. At present, spent nuclear fuel from this reactor is placed in a water filled storage facility and will be transported back to Russia. The second stage consisted of the construction of the 6 NPP units at the Kozloduy site. The spent nuclear fuel from the six units is stored in at reactor pools and in an additional on-site storage facility which is nearly full. In order to engage the government of the country with the on-site storage problems, the new management of the National Electric Company elaborated a policy on nuclear fuel cycle and radioactive waste management. The underlying policy is de facto the selection of the 'deferred decision' option for its spent fuel management. (author)

Improved nuclear fuel element

International Nuclear Information System (INIS)

1974-01-01

A nuclear fuel element for use in the core of a nuclear reactor is disclosed and has a metal liner disposed between the cladding and the nuclear fuel material and a high lubricity material in the form of a coating disposed between the liner and the cladding. The liner preferably has a thickness greater than the longest fission product recoil distance and is composed of a low neutron capture cross-section material. The liner is preferably composed of zirconium, an alloy of zirconium, niobium or an alloy of niobium. The liner serves as a preferential reaction site for volatile impurities and fission products and protects the cladding from contact and reaction with such impurities and fission products. The high lubricity material acts as an interface between the liner and the cladding and reduces localized stresses on the cladding due to fuel expansion and cracking of the fuel

Nuclear fuel storage facility

International Nuclear Information System (INIS)

Matsumoto, Takashi; Isaka, Shinji.

1987-01-01

Purpose: To increase the spent fuel storage capacity and reduce the installation cost in a nuclear fuel storage facility. Constitution: Fuels handled in the nuclear fuel storage device of the present invention include the following four types: (1) fresh fuels, (2) 100 % reactor core charged fuels, (3) spent fuels just after taking out and (4) fuels after a certain period (for example one half-year) from taking out of the reactor. Reactivity is high for the fuels (1), and some of fuels (2), while low in the fuels (3) (4), Source intensity is strong for the fuels (3) and some of the fuels (2), while it is low for the fuels (1) and (4). Taking notice of the fact that the reactivity, radioactive source intensity and generated after heat are different in the respective fuels, the size of the pool and the storage capacity are increased by the divided storage control. While on the other hand, since the division is made in one identical pool, the control method becomes important, and the working range is restricted by means of a template, interlock, etc., the operation mode of the handling machine is divided into four, etc. for preventing errors. (Kamimura, M.)