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Sample records for nonrecovery coke oven

  1. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  2. Optimisation of coal blend and bulk density for coke ovens by vibrocompacting technique non-recovery ovens

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, P.P.; Vinoo, D.S.; Yadav, U.S.; Ghosh, S.; Lal, J.P.N. [J.S.W. Steel Ltd, Bellary (India)

    2007-09-15

    The quality of coke produced in a coke oven depends on the coal blend characteristics and carbonisation conditions. Scarcity of good quality coking coal made it necessary to look for techniques capable of producing superior coke from inferior coals. Precarbonisation techniques improve the bulk density of the coal charge and produce good quality coke from inferior coals. The stamp charging technique, the most effective among them requires finer crushing of coal and higher moisture as binder, both requiring additional energy. JSW Steel has adopted vibrocompaction along with non-recovery ovens for its 1.2 Mtpa coke production. This is a highly ecofriendly coke making process producing excellent quality coke from inferior coals. It increases the bulk density of cake, similar to stamp charging, using compaction in place of stamping. A cake density of 1.10 t m{sup -3} has been achieved using the vibrocompacting technique with optimum moisture and crushing fineness. Coal blend containing up to 35% soft coal and coking coal, having 32% volatile matter have been successfully used to produce a coke with coke strength after reaction >65%, coke reactivity index <25% and M10 <6%. The paper discusses the experience of operating vibrocompaction non-recovery coke ovens.

  3. Design trends of coke oven batteries

    Energy Technology Data Exchange (ETDEWEB)

    Minasov, A.N.; Kononenko, V.S.; Fomenko, V.I. (Giprokoks (USSR))

    1991-01-01

    Analyzes design and operation of 168 coke oven batteries in the USSR with a capacity of 86,507 Mt coke per year. The mean service life of a coke oven battery is 20.9 years. Of 168 batteries 16.1% has a service life below 5 years, 10.7% from 5 to 10, 9.5% from 10 to 15, 9.5% from 15 to 20, 10.1% from 20 to 25. 16.1% from 25 to 30, 10.1% from 30 to 35, 15.5% from 35 to 40 and 2.4% has a service life exceeding 40 years. The following aspects are discussed: dimensions of a coke oven and their effects on coking, types of refractory bricks and elements used for coke oven construction, basic technological solutions and equipment used for reducing environmental pollution (smokeless charging, smokeless coke discharge, dry coke quenching, air pollution control methods), technical refitting of coke oven batteries in the USSR. 4 refs.

  4. Assessment of coke oven emissions exposure among coking workers

    Energy Technology Data Exchange (ETDEWEB)

    Chen, M.L.; Mao, I.F.; Wu, M.T.; Chen, J.R.; Ho, C.K.; Smith, T.J.; Wypij, D.; Christiani, D.C. [National Yang Ming University, Taipei (Taiwan). Dept. of Public Health

    1999-01-01

    Coking workers are regularly exposed to coke oven emissions, which consist primarily of polycyclic aromatic hydrocarbons and volatile organic compounds. This study measured the workers` exposure to the benzene soluble fraction of total particulates (BSF). Personal breathing-zone samples of BSF and total particulates were taken from all study subjects for 3 consecutive days. The highest BSF concentrations were found among the topside oven workers. Among the samples at the topside oven 84% exceeded the Occupational Safety and Health Administration standard (150 {mu}g/m{sup 3} BSF). The percentage of BSF in total particulates varied across job classifications, ranging from 0.3% in wharf men to 24% in tar chasers. Area sampling indicated that the BSF concentration at the topside area was sixty fold higher than that at the administrative area, which was approximately 2 km from the coke oven plant.

  5. NUMERICAL SIMULATION FOR A PROCESS ANALYSIS OF A COKE OVEN

    Institute of Scientific and Technical Information of China (English)

    Zhancheng Guo; Huiqing Tang

    2005-01-01

    A computational fluid dynamic model is established for a coking process analysis of a coke oven using PHOENICS CFD package. The model simultaneously calculates the transient composition, temperatures of the gas and the solid phases, velocity of the gas phase and porosity and density of the semi-coke phase. Numerical simulation is illustrated in predicting the evolution of volatile gases, gas flow paths, profiles of density, porosity of the coke oven charge,profiles of temperatures of the coke oven gas and the semi-coke bed. On the basis of above modeling, the flow of coke oven gas (COG) blown from the bottom of the coke oven into the porous semi-coke bed is simulated to reveal whether or not and when the blown COG can uniformly flow through the porous semi-coke bed for the purpose of desulfurizing the semi-coke by recycling the COG. The simulation results show that the blown COG can uniformly flow through the semi-coke bed only after the temperature at the center of the semi-coke bed has risen to above 900 ℃.

  6. Study and Application of Sealing Material for Coke Oven Chamber

    Institute of Scientific and Technical Information of China (English)

    GAN Feifang; TAI Li

    2005-01-01

    A kind of dry refractory sealing material has been developed to repair the fine cracks in coke oven chamber. With silica sand as the main raw material, the sealing material is blown into coke oven chamber by compressed air while being applied, and bonded to brick surface or filled in fine cracks of chamber under right pressure. The physical properties of the material are similar to those of silica bricks during its application. So it can be adapted to conditions of coke oven and has good service life. The study and application results of the sealing material are described in this paper.

  7. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  8. A method for regulating the temperature of a coke oven

    Energy Technology Data Exchange (ETDEWEB)

    Sibata, M.; Fukava, R.; Khiesi, M.; Omaye, Y.; Terasi, M.

    1983-08-25

    In the proposed method data from measurements of the temperature of the hearth of the heating partitions of the coke oven are received every two hours. The obtained factual data is fed by radio to a computer (EVM) for building the time and temperature curves (VTK) for rating the operational systems and coke oven loading modes. The time and temperature curves are output to displays. When there is a change in the time of the programmed loading modes, the W shaped time and temperature curves are shifted parallel until they aligned with the standard time and temperature curve, while the velocity of the stream of heating gas is regulated in such a way that the heating mode in the coke oven meets the specifications of the standard time and temperature curve.

  9. Technology of separation of hydrogen from coke oven gas

    Energy Technology Data Exchange (ETDEWEB)

    Budner, Z.; Morawiec, B.

    1989-01-01

    A process to beindustrialised at the Zdzieszowice coking plant and Kedzierzyn fertiliser works is described. Coke oven gas is scrubbed with methanol and subjected to pressure-swing adsorption. The hydrogen-rich fraction is converted with steam to reduce its CO content and then subjected again to pressure-swing adsorption. The methane-rich fraction from the first PSA stage is processed to 90% CH{sub 4} and a fraction containing 35% ethylene and 10% ethane.

  10. Optimal control structure of combustion in coke oven battery

    Directory of Open Access Journals (Sweden)

    Karol Kostúr

    2006-10-01

    Full Text Available Big energetic aggregates require a complicated control system, which provide an effective running or production. Among these aggregates belongs the cokeoven battery. This article contains a proposal of the two – level control system. The basic control is realized by a direct digital control. The advanced control continuously optimalizes regulator parameters of the basic control. The present control system has been verified in real conditions of a coking plant.

  11. Optimization of the coke-oven activated sludge plants

    Energy Technology Data Exchange (ETDEWEB)

    Raizer Neto, Ernesto [Santa Catarina Univ., Florianopolis, SC (Brazil); Colin, Francois [Institut de Recherches Hydrologiques, 54 - Nancy (France); Prost, Christian [Laboratoire de Sciences de Genie Chimique, Nancy (France)

    1993-12-31

    In the coke-oven activated sludge plants one of the greatest problems of malfunction is due to inffluent variability. The composition and, or, concentration variations of the inffluent substrate, which can cause an unstable system, are function of the pollutant load. Nevertheless, the knowledge of the kinetic biodegradation of the coke-oven effluent represents the limiting factor to develop an effective biological treatment. This work describes a computational model of the biological treatment which was elaborated and validated from continuous pilot scale experiments and calibrated by comparing its predictions to the pilot experiment`s results. 12 refs., 9 figs., 3 tabs.

  12. 29 CFR 1910.1029 - Coke oven emissions.

    Science.gov (United States)

    2010-07-01

    ... Data Exposure to coke oven emissions is a cause of lung cancer, and kidney cancer, in humans. Although... to which other Federal agencies exercise statutory authority to prescribe or enforce standards... status of the program. (7) Training in compliance procedures. The employer shall incorporate all...

  13. Coke Oven Gas Based Methanol Production Capacity Reached 1.2 Mt/a in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Coke oven gas is one of the main byproducts of coke chemicals industry.One ton of coke formed can generate 430 m3of coke oven gas.Adoption of appropriate chemical processing method can convert methane contained in the coke oven gas into CO that can be further converted into methanol.It is learned that currently China has constructed and commissioned ten projects for manufacture of methanol fromcoke oven gas with the total production capacity reaching 1.2 Mt/a methanol.More than twenty coke gas-to-methanol units are under construction or in the stage of project design with their overall production capacity reaching nearly 3.0 Mt/a methanol.Relevant experts have indicated that the enterprises provided with coke production lines are capable of constructing coke gas-to-methanol projects to realize coproduction of coke and methanol while utilizing their own coke gas resources.

  14. Application of SketchUp in Coke Oven Three-Dimensional Digital Modeling

    Directory of Open Access Journals (Sweden)

    Shuguang Ouyang

    2013-01-01

    Full Text Available Coke oven, which is a large industrial furnace, is complex in structure. A two-dimensional structure diagram can hardly help one observe the inner structure of a coke oven or master its working principle comprehensively. In order to solve this problem, a complete 3D digital model of a coke oven is generated by assembling the three-dimensional models of coke oven components created with SketchUp. It enables users to section the various components of the cove oven. The outer appearance and inner structure of the oven components also can be displayed visually from several different orientations. Moreover, it is convenient to storage and carry, operation easily and fast. It can be displayed on an ordinary computer and occupies no space at the laboratory. Meanwhile, a large sum of money that used for purchasing a physical coke oven model can be saved.

  15. Feedback control strategy of longitudinal temperature and finished carbonization time for coke oven and its application

    Institute of Scientific and Technical Information of China (English)

    Fang Huo; Zhi Wen; Dong Chen; Yueling Shen; Yongqin Zhang; Xiaoming Zhi

    2004-01-01

    Based on the detailed analysis of the third coke oven in BaoSteel, a feedback control strategy of longitudinal temperature and finished carbonization time of coke ovens was proposed and it was applied to the third coke oven in BaoSteel. As a result, the ratio of the instance that the absolute deviation of the longitudinal temperature is within ±7°C and the finished carbonization time within ± 10 rain is more than 80%, having acquired the patent saving effect of an energy consumption lowered by 2.92%. At the same time, it can provide an example for the same coke ovens inside and outside the nation.

  16. Development of a system for wireless stopping of coke oven machines

    Energy Technology Data Exchange (ETDEWEB)

    Mil' ko, M.S.; Yakushina, E.N.; Babanskii, M.I.; Lipskii, M.N. (SKBA NPO Chermetavtomatika (USSR))

    1991-02-01

    Discusses design and operation of a wireless system for control of quenching cars and machines for opening coke oven doors. The system was developed by Chermetavtomatika and tested in the Mariupol' coking plant. It is used on a coke oven battery with a coke oven volume of 41.6 m{sup 3}. The system controls motion of the quenching cars, stopped the cars, controlled door removal after the quenching car reached the proper position. Main system elements are characterized: signal transmitters and receivers, relay systems. The system, recommended for other coking plants, is characterized as accurate and reliable.

  17. A method of, and apparatus for cooling and keeping clean the roof of a coke oven

    Energy Technology Data Exchange (ETDEWEB)

    Hoelter, H.; Igelbuescher, H.; Gresch, H.

    1990-01-04

    Coking emissions occurring in the region of a coke oven roof are trapped and controlled at the coke oven roof so that clean conditions are safeguarded. A roof super structure is disposed above a bank of coke ovens to define a chamber in which a partial vacuum prevails. Emissions are dispersed into a chimney in the region of the riser pipes, covering the bank of coke ovens. On the side of the chamber opposite the riser pipes and chimney fresh air is continuously drawn in and blown into the chamber with the aid of nozzles. Thus, air guidance directly at the coke oven roof is favourable, guaranteeing maintenance of admissible workplace temperatures and other environmental conditions.

  18. Development and Application of Zero Expansion Silica Brick for Hot Repairing of Coke Oven

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiuqin; ZHI Xiaoming; WANG Hongmei

    2003-01-01

    In order to meet the needs of hot repairing technology of coke oven, the zero expansion silica brick with super properties has been developed, and the problem of poor thermal stability of common silica brick has been overcomned. This product can be directly used after being rapidly heated after construction. At present, it has been applied in coke ovens in Italy and Baosteel.

  19. Improvement in operating conditions of coke oven batteries with long service life

    Energy Technology Data Exchange (ETDEWEB)

    Obertenev, V.N.; Bondarchuk, P.N.; Krut' ko, I.G.; Sheptovitskii, M.S.; Kaftan, Yu.S.; Shul' ga, I.V.; Vol' fovskii, A.G. (Mariupol' skii Koksokhimicheskii Zavod (USSR))

    1991-01-01

    Discusses operation of the coke oven battery No 1 in the Mariupol' coking plant constructed in 1949. Twenty-five of 69 coke oven chambers had liners deformed due to wear. In 1988-1989 a number of failures occurred due to accumulation of pyrolysis products and tar on coke oven walls. Excessive liner wear negatively influenced coking conditions (e.g. reducing the bulk density of charged coal, increasing the buildup on coke oven walls, increasing the density and viscosity of coal tar and content of solid particles in the tar). Increased viscosity and content of solid particles in the tar increased failure rates of a tar transport system. Coal tar properties in the Mariupol' plant and 8 other plants in the USSR are comparatively evaluated. Specific properties of coal tar from the Mariupol' plant and their causes were determined. On the basis of the evaluations coal tar properties were controlled by changing coal mixture composition (content of gas coal was reduced to 32% of G and GZh types). Reducing content of gas coal in the mixtures reduced coke oven failure rate, increased coke compression strength by 0.6% and reduced coke abrasion by 0.25%. 5 refs.

  20. System for reducing emissions during coke oven charging; System zur Emissionsverringerung beim Fuellen von Koksoefen

    Energy Technology Data Exchange (ETDEWEB)

    Schuecker, Franz-Josef [ThyssenKrupp Industrial Solutions AG, Dortmund (Germany). Head of Oven Machine Dept., Coke Plant Technologies

    2014-10-01

    This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

  1. PROBLEMS WITH DETERMINATION OF FUGITIVE EMISSION OF POLYCYCLIC AROMATIC HYDROCARBONS FROM COKE OVEN BATTERY

    Directory of Open Access Journals (Sweden)

    Rafał Bigda

    2017-03-01

    Full Text Available Coke oven battery is complex and multifaceted facility in terms of air pollutant emissions. As far as stack or quenching tower does not cause major difficulties of emission measurement, the fugitive emission measurement from sources such as battery top elements (charging holes, ascension pipes or oven doors is still complicated and not fully solved problem. This article presents the discussion concerning main problems and errors likely to be made in particular stages of procedure of fugitive emissions characterization from coke oven battery (selection of sampling points, sampling itself, measurement of air velocity over battery top and laboratory analyses. In addition, results of concentrations measurements of selected substances characteristic for the coking process (naphthalene, anthracene, 4 PAHs and TSP originating from fugitive sources of coke oven battery and subjected to reporting under the E-PRTR are presented. The measurements were carried out on coke oven battery top in points selected on the basis of the preceding detailed air convection velocity measurements over battery top. Results of the velocity measurements were compared with results of numerical modelling using CFD software. The presented material is an attempt to cross-sectional presentation of issues related to the quantitative evaluation of fugitive emission from coke oven battery, discussed on the example of PAHs emission as a group of substances characteristic for coking of coal.

  2. Chinese Standards on Refractories Fireclay Brick and Semi-silica Brick for Coke Oven

    Institute of Scientific and Technical Information of China (English)

    Wang Jing

    2009-01-01

    @@ 1 Scope This standard specifies the technical requirements,test methods,quality appraisal procedure,packing,transportation,storage,and quality certificate of fireclay brick and semi-silica brick for coke oven. This standard is applicable to the fireclay brick and semi-silica brick for coke oven,and the bricks for inner linings of carbon furnace,gas generator and shaft furnace.

  3. Kinetic model on coke oven gas with steam reforming

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jia-yuan; ZHOU Jie-min; YAN Hong-jie

    2008-01-01

    The effects of factors such as the molar ratio of H2O to CH4 (n(H2O)/n(CH4)), methane conversion temperature and time on methane conversion rate were investigated to build kinetic model for reforming of coke-oven gas with steam. The results of experiments show that the optimal conditions for methane conversion are that the molar ratio of H2O to CH4 varies from 1.1 to 1.3and the conversion temperature varies from 1 223 to 1 273 K. The methane conversion rate is more than 95% when the molar ratio ofH2O to CH4 is 1.2, the conversion temperature is above 1 223 K and the conversion time is longer than 0.75 s. Kinetic model of methane conversion was proposed. All results demonstrate that the calculated values by the kinetic model accord with the experimental data well, and the error is less than 1.5%.

  4. Carbon dioxide emission in hydrogen production technology from coke oven gas with life cycle approach

    Directory of Open Access Journals (Sweden)

    Burmistrz Piotr

    2016-01-01

    Full Text Available The analysis of Carbon Footprint (CF for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas, emission indicators of carbon dioxide (CF were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant, the process of coking coal, purification and reforming of coke oven gas, carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ. The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA.

  5. Sperm quality and DNA integrity of coke oven workers exposed to polycyclic aromatic hydrocarbons.

    Science.gov (United States)

    Jeng, Hueiwang Anna; Pan, Chih-Hong; Chao, Mu-Rong; Chiu, Chien-Chih; Zhou, Guodong; Chou, Chon-Kit; Lin, Wen-Yi

    2016-11-18

    The objective of this study was to assess sperm quality and deoxyribonucleic acid (DNA) integrity of coke oven workers exposed to polycyclic aromatic hydrocarbons (PAHs) as compared to control subjects. The coke oven workers (N = 52) and administrative staff (N = 35) of a steel plant served as the exposed and control groups, respectively. Exposure to PAHs was assessed by measuring 1-hydroxypyren. Analysis of sperm quality (concentration, motility, vitality, and morphology) was performed simultaneously with sperm DNA integrity analysis, including DNA fragmentation, denaturation, bulky DNA adducts, and 8-oxo-7,8-dihydro-2'-deoxyguanosine (8-oxo-dGuo). A questionnaire was conducted to collect demographic and potential confounding data. The coke oven workers had lower percentages of sperm motility, vitality and normal morphology than the control group, but the difference was not significant. For DNA integrity, the coke oven workers had significantly higher concentrations of bulky DNA adducts and 8-oxo-dGuo than the control subjects (p = 0.009 and p = 0.048, respectively). However, DNA fragmentation percentages did not significantly increase as compared to those in the subjects from the control group (p = 0.232). There was no correlation between sperm quality parameters and DNA integrity indicators. Occupational exposure of the coke oven workers to PAHs was associated with decreased sperm DNA integrity. Int J Occup Med Environ Health 2016;29(6):915-926.

  6. Sperm quality and DNA integrity of coke oven workers exposed to polycyclic aromatic hydrocarbons

    Directory of Open Access Journals (Sweden)

    Hueiwang Anna Jeng

    2016-12-01

    Full Text Available Objectives: The objective of this study was to assess sperm quality and deoxyribonucleic acid (DNA integrity of coke oven workers exposed to polycyclic aromatic hydrocarbons (PAHs as compared to control subjects. Material and methods: The coke oven workers (N = 52 and administrative staff (N = 35 of a steel plant served as the exposed and control groups, respectively. Exposure to PAHs was assessed by measuring 1-hydroxypyren. Analysis of sperm quality (concentration, motility, vitality, and morphology was performed simultaneously with sperm DNA integrity analysis, including DNA fragmentation, denaturation, bulky DNA adducts, and 8-oxo-7,8-dihydro-2’-deoxyguanosine (8-oxo-dGuo. A questionnaire was conducted to collect demographic and potential confounding data. Results: The coke oven workers had lower percentages of sperm motility, vitality and normal morphology than the control group, but the difference was not significant. For DNA integrity, the coke oven workers had significantly higher concentrations of bulky DNA adducts and 8-oxo-dGuo than the control subjects (p = 0.009 and p = 0.048, respectively. However, DNA fragmentation percentages did not significantly increase as compared to those in the subjects from the control group (p = 0.232. There was no correlation between sperm quality parameters and DNA integrity indicators. Conclusions: Occupational exposure of the coke oven workers to PAHs was associated with decreased sperm DNA integrity. Int J Occup Med Environ Health 2016;29(6:915–926

  7. Pre-commissioning of 120 kt/a Unit for Hydrotreating Crude Coke Oven Benzene Implemented at Baoyuan Chemical Company

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The Baoyuan Chemical Company, Ltd. in Taiyuan has per-formed the precommissioning of a 120 kt/a unit for hydrotreating crude coke oven benzene. This unit is the phase II construction of the 300 kt/a crude benzene hydrotreating project, which adopts the process technology for hydrotreating crude coke oven benzene developed indepen-dently by our own efforts.

  8. 焦炉热工测试分析%Thermal test analysis of coke oven

    Institute of Scientific and Technical Information of China (English)

    李强生; 王丽丽; 赵春竹; 丛伟; 谢国威

    2014-01-01

    通过对焦炉的热工测试分析,定量反应了焦炉炉况,并对焦炉各项指标进行了评定,为进一步采取措施提升焦炉热效率,实现低能高效生产具有指导意义。%The thermal test analysis reflected the energy characteristic of coke oven in quantify .It e-valuated the indicators of coke oven , had a guiding significance to increase thermal efficiency by tak-ing further measures and realize efficient production by low energy consumption .

  9. Systems for the coke dedusting and oven pushing; Sistema de despoeiramento do desenfornamento de coque

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Vander L. da; Silvares, Paulo T.B.; Tardin, Jose G.C.; Nemtzoff, Vladimir; Vasconcelos, Celso P. de; Morimoto, Tsutomu; Diesel, Adilson [Companhia Siderurgica de Tubarao, ES (Brazil)

    1989-12-31

    With the evolution of the siderurgy industrial set-ups, it became necessary to protect the environment and the environment control turned into a factor of great influence in the viability and expansion of existing plants or new projects. In the coke oven plants a great pollution source is related to the oven pushing.In order to reduce the environmental impact related to this procedure, C.S.T. implemented a dedusting system in the coke guide, remarkably improving the working conditions. 3 refs., 3 figs., 4 tabs.

  10. Lung cancer in an urban area in Northern Italy near a coke oven plant.

    Science.gov (United States)

    Parodi, Stefano; Stagnaro, Emanuele; Casella, Claudia; Puppo, Antonella; Daminelli, Enrico; Fontana, Vincenzo; Valerio, Federico; Vercelli, Marina

    2005-02-01

    Coke ovens are well-known sources of potentially carcinogenic air pollutants, but studies on resident populations are still poor. This study investigates the incidence of lung cancer near a coke oven in Cornigliano, a district of the Genoa municipality in Northern Italy. Genoa proper and one district similar to Cornigliano as regards socio-economic deprivation were selected as referents. Incidence data were drawn from the Ligurian Cancer Registry for 1986-1997 calendar period. Concentrations of pollutants related to the industrial activity (namely benzene, benzo[a]pyrene, PM(10), CO, NO(2) and SO(2)) were collected in selected locations before and after the coke oven closing. Spatial trend around the plant was assessed by Stone's test, while the pattern of risk across Cornigliano was evaluated via disease mapping in a Bayesian model. A gradient of air pollutants was observed around the coke oven, which disappeared after its closing. In Cornigliano, 158 lung cancer cases were observed in males and 28 in females. Only a marginal excess risk was observed versus the two selected referents, while a gradient in the areas close to the plant emerged among females. Disease mapping revealed another cluster of risk for both sexes in the Eastern part of the district, where a foundry was operative until the early 1980s. The excess risk for females is consistent with pollution measurements and with other epidemiological evidence. The geographic pattern of incidence suggests a role of industrial air pollution as a risk factor for lung cancer.

  11. Model Predictive Control with Feedforward Strategy for Gas Collectors of Coke Ovens

    Institute of Scientific and Technical Information of China (English)

    Kai Li; Dewei Li; Yugeng Xi; Debin Yin

    2014-01-01

    In coking process, the production quality, equipment life, energy consumption, and process safety are all influenced by the pressure in gas collector pipe of coke oven, which is frequently influenced by disturbances. The main control objectives for the gas collector pressure system are keeping the pressures in collector pipes at appropriate operating point. In this paper, model predictive control (MPC) strategy is introduced to control the collector pressure system due to its ability to handle constraint and good control performance. Based on a method proposed to simplify the system model, an extended state space model predictive control is designed, which combines the feedforward strategy to eliminate the disturbance. The simulation results in a system with two coke ovens show the feasibility and effectiveness of the control scheme.

  12. The year-book of the Coke Oven Managers' Association 2007

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2007-07-01

    The 88th volume of the Year Book outlines activities of the Coke Oven Managers' Association throughout 2007 and reproduces transactions presented to the industry through its various sections. It includes lists of Council and committee members and representation on committees and past presidents, and a full list of members. Reports of Council 2005-6 and of the annual general meeting 2005 are included. The Presidential address by R.G.W. Sargent looks at the situation faced by coke oven managers through the decades with some predictions for the future. Carbonisation and briquetting works in the United Kingdom, Koppers carbon materials and chemical works in the UK and Europe, European coking plants, their addresses and managers are listed. Nine transactions are abstracted separately on the Coal Abstracts database.

  13. The year-book of the Coke Oven Managers' Association 2008

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2008-07-01

    The 89th volume of the Year Book outlines activities of the Coke Oven Managers' Association throughout 2008 and reproduces transactions presented to the industry through its various sections. It includes lists of Council and Committee members and representation on committees and past presidents, and a full list of members. Reports of Council 2006-7 and of the annual general meeting 2007 are included. The Presidential address by A. Moore is about his experiences at Redcar Coke Ovens. Carbonisation and briquetting works in the United Kingdom, Koppers carbon materials and chemical works in the UK and Europe, European coking plants, their addresses and managers are listed. Six transactions are abstracted separately on the Coal Abstracts database.

  14. Final environmental information volume for the coke oven gas cleaning project at the Bethlehem Steel Corporation Sparrows Point Plant

    Energy Technology Data Exchange (ETDEWEB)

    1990-04-24

    Bethelehem Steel Corporation (BSC) is planning to conduct a demonstration project involving an integrated system that can be retrofitted into coke oven gas handling systems to address a variety of environmental and operational factors in a more cost-effective manner. Successful application of this technology to existing US coke plants could: (1) reduce emissions of sulfur dioxide, cyanide, and volatile organic compounds (including benzene) (2) reduce the cost and handling of processing feed chemicals, (3) disposal costs of nuisance by-products and (4) increase reliability and reduce operation/maintenance requirements for coke oven gas desulfurization systems. The proposed system will remove sulfur from the coke oven gas in the form of hydrogen sulfide using the ammonia indigenous to the gas as the primary reactive chemical. Ammonia and hydrogen cyanide are also removed in this process. The hydrogen sulfide removed from the coke oven gas in routed to a modified Claus plant for conversion to a saleable sulfur by-product. Ammonia and hydrogen cyanide will be catalytically converted to hydrogen, nitrogen, carbon dioxide, and carbon monoxide. The tail gas from the sulfur recovery unit is recycled to the coke oven gas stream, upstream of the new gas cleaning system. The proposed demonstration project will be installed at the existing coke oven facilities at BSC's Sparrows Point Plant. This volume describes the proposed actions and the resulting environmental impacts. 21 refs., 19 figs., 9 tabs.

  15. Construction solutions applied at coke oven battery no. 7 in the aspect of international requirements

    Energy Technology Data Exchange (ETDEWEB)

    Tadeusz Maj; Mariola Honisz; Wladyslaw Latocha; Wiktor Humer; Ludwik Kosyrczyk [' Zdzieszowice' Coking Plant Ltd. (Poland)

    2004-07-01

    15 slides/overheads outline this presentation. In February 2003 a new coke oven battery was put into operation in Zdzieszowice. In view of Poland's joining the European Union a series of technical solutions were implemented to improve working conditions in addition to improving the technology of the coking process. The paper describes the actions taken over one and a half years of operation. These include maintaining the recommended low level of NOx emission (comparable to that of CO) by waste gas recirculation.

  16. [Cancer risk for coke-oven workers in the Taranto steel plant].

    Science.gov (United States)

    Giua, Roberto; Spartera, Maria; Viviano, Giuseppe; Ziemacki, Giovanni; Carbotti, Giovanni

    2005-01-01

    Taranto coke oven batteries create a carcinogenic risk because of workers' exposure to PAHs, benzene and asbestos. Because of the vicinity to the city and the inadequacy of measures of pollution control, a risk also exists for the general population. Although the issue of environmental reclaim had been addressed by a specific law (DPR 23.04.1998), the solution to close the oldest batteries had been adopted through and enforced by the city administration and the Court. However, a recent agreement between ILVA and the Apulia Regional Administration has allowed to restart the use of some ovens, after simple revamping.

  17. Development and Application of High Quality Silica Brick for Coke Ovens

    Institute of Scientific and Technical Information of China (English)

    WANGHongmei; XIAOChangyu

    1998-01-01

    As coke oven becoming larger,silica brick for coke oven is required to be of high uqality,Luoyang Refractories(Grop)Co.Ltd.(LRCO) has re-searched the mineralizer which contains Ca2+,R+,Al3+,F-,emphatically and proposed the principle of composite mineralizer basd on the properties of raw materials used .High performance silia brick which is characterized by low thermal expansion rate,good high temperature properties,residual quartz<0.5%,true density 2.31,and high bulk density silica brick for carbonization room with apparent porosity 13% ,bulk density l.96 g/cm3 have been developed and produced successfully by LR-CO.The quality of the bricks has reached the inter-national advenced level.

  18. 焦炉推焦粉尘治理工艺选择及设备配置%Technological Selection of Dust Treatment and Equipment Collocation While Coking in Coke Oven

    Institute of Scientific and Technical Information of China (English)

    姜乃斌; 邢显昌

    2012-01-01

      The article probes into the technological selection of dust treatment and equipment col ocation while coke choosing in coke oven; makes focus on and analyzes the three main topics of flue dust col ection, transportation and dust filter-ing of dust treatment in coke oven tapping.

  19. Selection, follow-up, and analysis in the Coke Oven Study.

    Science.gov (United States)

    Rockette, H E; Redmond, C K

    1985-05-01

    The current standard for exposure to coke oven emissions sets a permissible exposure of 150 micrograms benzene-soluble fraction of total particulate matter/m3. The major epidemiologic study that formed the basis for this standard including a review of the evidence of a dose-response relationship between exposure to coal tar pitch volatiles and lung cancer is reviewed. Particular attention was given to the selection of the cohort, follow-up procedures, and the evolution of the analysis.

  20. CO2 recycling by means of reforming of coke oven gas for methanol production

    Directory of Open Access Journals (Sweden)

    J. M. Bermúdez

    2013-01-01

    Full Text Available The steelmaking industry is the largest energyconsuming manufacturing sector. As a consequence of this, the CO2 emissions from this sector account for about 5-7 % of the total anthropogenic CO2 emissions. For this reason, increasing efforts are being made to find solutions that might help diminish these emissions and increase energy efficiency. A better management of the coke oven gas (COG surplus is one of the proposed solutions...

  1. Repair works at coke ovens lined with refractory mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Beckmann, R.; Friebe, G.

    1981-06-01

    The wear characteristics of the usual refractory mixtures are strongly dependent upon the prevailing operating conditions, the location of use within the oven and the temperature range to be expected. As exemplified by typical deteriorations, the suitability of refractory mixtures of aluminium sulphate, water glass, clay, aluminous cement and phosphate basis for various applications is discussed. Structure and bonding mechanisms of the repair mixtures are decisive for application, service time and temperature behaviour. Also pretreatment of the base and proper selection of the application method are important for the success of the repair. The application methods: dusting, spraying, pressure spraying, casting and ramming, are compared based on operating experience. Pressure spraying proved to be a simple and less expensive method for repairing large deteriorations. With sufficient care good success is ensured.

  2. Experience in the adoption of a coke battery with ovens 41. 6 m/sup 3/ in volume

    Energy Technology Data Exchange (ETDEWEB)

    Chemarda, N.A.; Khlebnikov, O.F.; Dobrovinskii, G.B.; Stel' makh, V.A.; Maslova, L.R.; Muzychuk, V.D.

    1982-11-06

    The performance, product quality and design differences of a new, 41.6 m/sup 3/ coking oven battery have been evaluated and compared with those of older smaller units over two years. Improvement in the uniformity of coke bed heating was attained by optimization of combustion air supply and the degree of recirculation of combustion products. Coke produced compares favorably with that from smaller ovens, but has a slightly smaller particle size. Product moisture content is adversely affected by design deficiencies in the wet quenching system. They are being corrected by adoption of a pulsed quenching system and a new irrigation device.

  3. Purification of coke oven wastewater; Depuracion de aguas residuales de coqueria

    Energy Technology Data Exchange (ETDEWEB)

    Rancano, A.; Gutierrez, A.; Diaz, J.M.

    1998-06-01

    Coke oven wastewater are one of the most problematic that are produced by the iron and steel industry. They must be purified to minimise their impact on the environment. In this work a general vision about the different treatments that the wastewater must subject before being poured is showed. The options and efficiencies of every step were studied, taking special attention to the organic removal, studying the different ways to carry out this removal, centring on the biological treatment, the most used in this kind of wastewaters. (Author) 35 refs.

  4. Air pollution from a large steel factory: polycyclic aromatic hydrocarbon emissions from coke-oven batteries.

    Science.gov (United States)

    Liberti, Lorenzo; Notarnicola, Michele; Primerano, Roberto; Zannetti, Paolo

    2006-03-01

    A systematic investigation of solid and gaseous atmospheric emissions from some coke-oven batteries of one of Europe's largest integrated steel factory (Taranto, Italy) has been carried out. In air monitoring samples, polycyclic aromatic hydrocarbons (PAHs) were consistently detected at concentrations largely exceeding threshold limit values. By means of PAHs speciation profile and benzo(a)pyrene (BaP) equivalent dispersion modeling from diffuse sources, the study indicated that serious health risks exist not only in working areas, but also in a densely populated residential district near the factory.

  5. Using the stable HSPA1A promoter-driven luciferase reporter HepG2 cells to assess the overall toxicity of coke oven emissions

    Institute of Scientific and Technical Information of China (English)

    信丽丽

    2013-01-01

    Objective Using the stable HSPA1A(HSP70-1) promoter-driven luciferase reporter HepG2 cells(HepG2/HSPA1A cells) to assess the overall toxicity of coke oven emissions. Methods The stable HepG2/HSPA1A cells were treated with different concentrations of coke oven

  6. Performance and microbial community analysis of the anaerobic reactor with coke oven gas biomethanation and in situ biogas upgrading

    DEFF Research Database (Denmark)

    Wang, Wen; Xie, Li; Luo, Gang;

    2013-01-01

    (HFM). With pH control at 8.0, the added H2 and CO were fully consumed and no negative effects on the anaerobic degradation of sewage sludge were observed. The maximum CH4 content in the biogas was 99%. The addition of SCOG resulted in enrichment and dominance of homoacetogenetic genus Treponema......A new method for simultaneous coke oven gas (COG) biomethanation and in situ biogas upgrading in anaerobic reactor was developed in this study. The simulated coke oven gas (SCOG) (92% H2 and 8% CO) was injected directly into the anaerobic reactor treating sewage sludge through hollow fiber membrane...

  7. Urinary profiles to assess polycyclic aromatic hydrocarbons exposure in coke-oven workers.

    Science.gov (United States)

    Campo, Laura; Rossella, Federica; Pavanello, Sofia; Mielzynska, Danuta; Siwinska, Ewa; Kapka, Lucyna; Bertazzi, Pier Alberto; Fustinoni, Silvia

    2010-01-15

    Aim of the study was the assessment of exposure of coke-oven workers to polycyclic aromatic hydrocarbons (PAHs) by determination of urinary profiles of hydroxylated and unmetabolized PAHs. Fifty-five Polish coke-oven workers were investigated by measurement of 12 hydroxylated metabolites of PAHs (OHPAHs) (1-, 2-hydroxynaphthalene; 2-, 9-hydroxyfluorene; 1-, 2-, 3-, 4-, 9-hydroxyphenanthrene; 1-hydroxyypyrene, 6-hydroxychrysene and 3-hydroxybenzo[a]pyrene) and 13 unmetabolized PAHs (U-PAHs) (from naphthalene to benzo[a]pyrene), in spot urine samples collected at the end of the workshift. U-PAHs with four or less rings were detected in all samples. In particular, median levels for urinary naphthalene, phenanthrene, pyrene, chrysene and benz[a]anthracene were 0.806, 0.721, 0.020, 0.032 and 0.035 microg/L. OHPAHs up to 1-hydroxypyrene were found in all samples, while high molecular-weight OHPAHs were always below quantification limit. Median level of 1-hydroxyypyrene was 15.4 microg/L. In all subjects significant correlations between OHPAHs and U-PAHs were observed (0.27 < r < 0.70, p < 0.01). Our results suggest that both hydroxylated metabolites and unmetabolized PAHs in urine are useful biomarkers of exposure to PAHs. Moreover, the simultaneous determination of several biomarkers permits to obtain specific excretion profiles that might help in exposure characterization and in better defining the excretion patterns.

  8. Refrigeration cycle for cryogenic separation of hydrogen from coke oven gas

    Institute of Scientific and Technical Information of China (English)

    Kun CHANG; Qing LI; Qiang LI

    2008-01-01

    Ten billion cubic meters of hydrogen are dissip-ated to the environment along with the emission of coke-oven gas every year in China. A novel cryogenic separation of hydrogen from coke oven gas is proposed to separate the hydrogen and liquefy it simultaneously, and the cooling capacity is supplied by two refrigeration cycles. The perform-ance of the ideal vapor refrigeration cycle is analyzed with methane and nitrogen as refrigerant respectively. The results show that the coefficient of performance (COP) of methane refrigeration cycle is 2.7 times that of nitrogen refrigeration cycle, and the figure of merit (FOM) of methane refrigera-tion cycle is 1.6 times that of nitrogen refrigeration cycle. The performance of ideal gas refrigeration cycle is also analyzed with neon, hydrogen and helium as refrigerant respectively. The results show that both the coefficient of performance and figure of merit of neon refrigeration cycle is the highest. It is thermodynamically possible to arrange the refrigeration cycle with methane and neon as refrigerant, respectively.

  9. Significant Positive Correlation of Plasma BPDE-Albumin Adducts to Urinary 1-Hydroxypyrene in Coke Oven Workers

    Institute of Scientific and Technical Information of China (English)

    HONG WANG; TANG-CHUN WU; XIAO-BO YANG; AI-LIN LIU; HONG-YAN ZHEN; LIANG GUO; HUA-SHAN LIANG; YONG-YI BI; YUN BAI; YONG-WEN CHEN

    2007-01-01

    Objective To investigate the application of BPDE-albumin adducts as monitoring biomarkers for coke oven workers exposed to polycyclic aromatic hydrocarbons(PAHs)and to explore possible relationship between BPDE-albumin adducts and urinary 1-hydroxypyrene (1-OHP)levels in them.Methods Thirty-seven coke oven workers from a coke plant and 47 controls without the occupational exposure to PAHs were recruited in this study.The levels of plasma BPDE-albumin adducts and urinary 1-OHP were analyzed using high performance liquid chromatography.Results The median levels of BPDE-albumin adducts(42.10 fmol/mg albumin)and urinary 1-OHP(5.46 μmol/mol creatinine)were significantly higher in coke oven workers than in controls(14.16 fmol/mg albumin,2.96 μmol/mol creatinine,respectively;P<0.01).Multiple logistic regression analysis showed that coke oven workers were at higher risk of having BPDE-albumin adduct levels above 25.30 prnol/mg albumin(OR=1.79,P<0.01)and urinary 1-OHP levels above 4.13 μmol/mol creatinine(OR=2.45,P<0.05).There was a positive correlation between the levels of BPDE-albumin adducts and urinary 1-OHP in all subjects(rs=0.349,P<0.01).Conclusion BPDE-albumin adduct is a useful biomarker for monitoring long-term exposure to PAHs,and plasma BPDE-albumin adducts level is significantly correlated to urinary 1-OHP levels in coke oven workers.

  10. New Coke Oven Facilities at Linhuan Coal Chemical Company Adopt LyondellBasell's Aromatics Extraction Process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The new 80 kt/a coal chemical unit at the Linhuan Coal Chemical Company in Anhui province will adopt the aro-matics extraction process licensed by LyondellBasell Company. This unit is expected to come on stream by 2009.This technology is suitable for manufacture of high-purity aromatics with broad adaptability and large scale produc-tion capability. In the previous year LyondellBasell was awarded six patents on aromatics extraction process. It is told that the achievements to be adopted by the Linhuan Coal Chemical Company are partly a series of aromatics extrac-tion processes for recovery of coke oven light oil performed by LyondellBasell.

  11. Application of unroofing renovation in hot repair of coke oven battery%揭顶翻修技术在焦炉热维修中的应用

    Institute of Scientific and Technical Information of China (English)

    牟彪

    2015-01-01

    针对焦炉炉体出现的墙面剥蚀、炉间框缝缺料、过顶砖裂缝、炉底砖龟裂和破损等问题,采用揭顶翻修技术对焦炉进行热维修,维修效果良好,焦炉生产正常,具有一定的借鉴意义。%Regarding to the problems of coke oven proper such as denudation of oven wall, gap between oven bricks,crack on the crossover bricks,chopping and damage of bottom bricks,unroofing renovation technique is adopted to repair coke oven battery under hot state.The result is good and the coke oven battery after repair is in normal operation.The application of this technique in Jiusteel has reference significance for other coking plants.

  12. Specific long non-coding RNAs response to occupational PAHs exposure in coke oven workers

    Directory of Open Access Journals (Sweden)

    Chen Gao

    2016-01-01

    Full Text Available To explore whether the alteration of lncRNA expression is correlated with polycyclic aromatic hydrocarbons (PAHs exposure and DNA damage, we examined PAHs external and internal exposure, DNA damage and lncRNAs (HOTAIR, MALAT1, TUG1 and GAS5 expression in peripheral blood lymphocytes (PBLCs of 150 male coke oven workers and 60 non-PAHs exposure workers. We found the expression of HOTAIR, MALAT1, and TUG1 were enhanced in PBLCs of coke oven workers and positively correlated with the levels of external PAHs exposure (adjusted Ptrend < 0.001 for HOTAIR and MALAT1, adjusted Ptrend = 0.006 for TUG1. However, only HOTAIR and MALAT1 were significantly associated with the level of internal PAHs exposure (urinary 1-hydroxypyrene with adjusted β = 0.298, P = 0.024 for HOTAIR and β = 0.090, P = 0.034 for MALAT1. In addition, the degree of DNA damage was positively associated with MALAT1 and HOTAIR expression in PBLCs of all subjects (adjusted β = 0.024, P = 0.002 for HOTAIR and β = 0.007, P = 0.003 for MALAT1. Moreover, we revealed that the global histone 3 lysine 27 trimethylation (H3K27me3 modification was positively associated with the degree of genetic damage (β = 0.061, P < 0.001 and the increase of HOTAIR expression (β = 0.385, P = 0.018. Taken together, our findings suggest that altered HOTAIR and MALAT1 expression might be involved in response to PAHs-induced DNA damage.

  13. The association of XRCC1 haplotypes and chromosomal damage levels in peripheral blood lymphocyte among coke-oven workers

    Energy Technology Data Exchange (ETDEWEB)

    Shuguang Leng; Juan Cheng; Linyuan Zhang; Yong Niu; Yufei Dai; Zufei Pan; Bin Li; Fengsheng He; Yuxin Zheng [Chinese Center for Disease Control and Prevention, Beijing (China). National Institute of Occupational Health and Poison Control

    2005-05-15

    Theoretically, a haplotype has a higher level of heterozygosity than individual single nucleotide polymorphism (SNP) and the association study based on the haplotype may have an increased power for detecting disease associations compared with SNP-based analysis. In this study, we investigated the effects of four haplotype-tagging SNPs (htSNP) and the inferred haplotype pairs of the X-ray cross-complementing group 1 (XRCC1) gene on chromosome damage detected by the cytokinesis-block micronucleus assay. The study included 141 coke-oven workers with exposure to a high level of polycyclic aromatic hydrocarbons and 66 nonexposed controls. The frequencies of total MN and MNed cells were borderline associated with the Arg{sup 194}Trp polymorphism (P = 0.053 and P = 0.050, respectively) but not associated with the Arg{sup 280}His, Arg{sup 399}Gln and Gln{sup 632}Gln polymorphisms among coke-oven workers. Five haplotypes, including CGGG, TGGG, CAGG, CGAG, and CGGA, were inferred based on the four htSNPs of XRCC1 gene. The haplotype CGGG was associated with the decreased frequencies of total MN and MNed cells, and the haplotypes TGGG and CGAG were associated with the increased frequencies of total MN and MNed cells with adjustment for covariates among coke-oven workers. This study showed that the haplotypes derived from htSNPs in the XRCC1 gene were more likely than single SNPs to correlate with the polycyclic aromatic hydrocarbon-induced chromosome damage among coke-oven workers.

  14. Survey of oven during dry distillation by quenching coke oven. Part 3. ; Consideration concerning density distribution in coke mass. Cokes ro kyurei ni yoru kanryu tochu ronai chosa. Dai sanpo. ; Cokes kainai no mitsudo bunpu ni kansuru ichikosatsu

    Energy Technology Data Exchange (ETDEWEB)

    Nishimura, M.; Asada, S.; Kamimura, N. (The Kansai Coke and Chemicals Co. Ltd., Hyogo (Japan))

    1992-06-25

    Recently, in order to probe the coal carbonization mechanism, many companies are carrying out surveys of the inside of an oven by quenching the same which is in dry distillation by employing an actual oven or a test one, and the following are reported; the dry distillating progress are varied at respective positions inside the oven, the portion where dry distillation is greatly delayed is caused by virtue of the action of steam generated from the non-distillated coal layer existing near the coal core rather than the plastic layer, and so forth. The writer and others have already reported that, from the results of the quenching tests carried on actual ovens, the existence of variation of dry distillation, the state of uncarbonized part of coal, the existence of temperature distribution inside coal mass showing that steam was gushing toward the wall of the oven, making it clear that steam generated from the coal layer has great effect on the progress of dry distillation. This paper gives a consideration on the relationship between the pressure exerted on the resetting surface of the plastic substance and the flow of steam inside the oven based on the densness distribution in coal mass. 7refs., 8 figs., 2 tabs.

  15. Ways to improve the removal of hydrogen sulfide from coke-oven gas

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, M.D.; Lyannaya; No. 1, Z.G.; Ignatova, E.P.; Zbykovskii, I.I.; Shukh, Ya.I.; Andreiko, I.M.; Garkushenko, I.Ya.

    1979-01-01

    Our calculations showed that, if the gas temperatures ahead of the scrubbers were reuced to 30/sup 0/C and 300 to 400 liters/h of concentrated ammonia water were added to the circuit, the degree of hydrogen sulfide absorption could be brought to 58 to 65%, i.e., the hydrogen sulfide content in the return gas would be less than 2.5 g/m/sup 3/. All the hydrogen sulfide removed from the gas would enter the concentrated ammonia water, which would be delivered to facilities for production of soda by the ammonia method. The ammonium sulfide formed in the liquor would be a desirable component, acting to inhibit corrosion. This would provide the simplest solution to the problem of utilizing the hydrogen sulfide removed from the gas. Our investigation thus showed that the hydrogen sulfide content of the coke-oven gas can be reduced to a permissible level in the department as it now exists, without substantial remodelling of the scrubber department. Implementation of the proposed measures (installation of an additional gas cooler beyond the blower and introduction of 300 to 400 liters/h of 20% ammonia liquor into the circuit) will make it possible to improve air-pollution conditions in the carbonization department and adjoining areas, reduce the corrosion of the gaslines, utilize that portion of the gas now discharged into the atmosphere, and eliminate the need for construction of an expensive special facility for removal of hydrogen sulfide. Addition of concentrated ammonia liquor into the scrubber-liquor circuit in the amounts indicated above raised the degree of hydrogen sulfide absorption from 31 to 43 to 47%.

  16. [Studies on the Ras p21 levels in workers exposed to coal tar pitch and coke oven volatiles].

    Science.gov (United States)

    Wang, X; Wu, Y; Chen, C

    1998-09-30

    To study the effects of serum p21 levels on the health of coal tar pitch(CTP) and coke oven volatiles (COV) workers recognized as the high risk population of pulmonary carcinoma, serum p21 levels among 24 cases of CTP workers, 25 cases of COV workers and 12 cases of normal control were detected with the method of Western Blotting. The results showed that the mean serum p21 level in exposed group was significantly higher than that in the normal control (366.8 vs 1270.7, P < 0.001). In the COV workers, serum p21 level in coke furnace workers was remarkably higher than that in the workers with other types of work. There were no differences for p21 among workers with different work years and between workers with or without smoking history. It indicates that CTP and COV can cause the p21 protein level increase in the occupational population.

  17. Urinary 1-hydroxypyrene concentrations in Chinese coke oven workers relative to job category, respirator usage, and cigarette smoking

    Energy Technology Data Exchange (ETDEWEB)

    Bo Chen; Yunping Hu; Lixing Zheng; Qiangyi Wang; Yuanfen Zhou; Taiyi Jin [Fudan University, Shanghai (China). School of Public Health

    2007-09-15

    1-Hydroxypyrene (1-OHP) is a biomarker of recent exposure to polycyclic aromatic hydrocarbons (PAHs). We investigated whether urinary 1-OHP concentrations in Chinese coke oven workers (COWs) are modulated by job category, respirator usage, and cigarette smoking. The present cross-sectional study measured urinary 1-OHP concentrations in 197 COWs from Coking plant I and 250 COWs from Coking plant II, as well as 220 unexposed referents from Control plant I and 56 referents from Control plant II. Urinary 1-OHP concentrations (geometric mean, {mu}mol/mol creatinine) were 5.18 and 4.21 in workers from Coking plants I and II, respectively. The highest 1-OHP levels in urine were found among topside workers including lidmen, tar chasers, and whistlers. Benchmen had higher 1-OHP levels than other workers at the sideoven. Above 75% of the COWs exceeded the recommended occupational exposure limit of 2.3 {mu}mol/mol creatinine. Respirator usage and increased body mass index (BMI) slightly reduced 1-OHP levels in COWs. Cigarette smoking significantly increased urinary 1-OHP levels in unexposed referents but had no effect in COWs. Chinese COWs, especially topside workers and benchmen, are exposed to high levels of PAHs. Urinary 1-OHP concentrations appear to be modulated by respirator usage and BMI in COWs, as well as by smoking in unexposed referents.

  18. [Detection of sister chromatic exchange in workers exposed to coal tar pitch and to coke oven volatiles].

    Science.gov (United States)

    Wang, X; Chen, C; Wu, Y; Xu, Y

    1998-07-01

    In order to know the changes of genetic toxicological effects on workers occupationally exposed to polycyclic aromatic hydrocarbons (PAHs), sister chromatic exchange(SCE) was detected by the methods of peripheral lymphocyte culture in 23 workers exposed to coal tar pitch (CTP) and in 19 workers exposed to coke oven volatiles (COV) and 12 normal controls. The results suggested that the SCE in occupational workers was significantly higher than that in controls (11.31 vs 6.37, P 0.05). It is indicated that CTP and COV caused strong genetic toxicity and injury to chromosome.

  19. 首钢焦炉煤气系统的优化分析%Analysis of Shougang coke oven gas system optimization

    Institute of Scientific and Technical Information of China (English)

    陈浩; 任红艳

    2012-01-01

    Based on the optimization of coke oven gas system, the surplus coke oven gas will be applied in boiler combustion to generate electricity and be converted to the mixed gas, the radiation of coke oven gas reduced effectively and the cost of electricity generation also reduced to a certain extent, the stability of converter gas system guaranteed and the recycling economy is realized.%通过对焦炉煤气系统的优化,将富余焦炉煤气应用于锅炉燃烧发电及合成混合煤气,可有效地降低焦炉煤气的放散,在一定程度上降低发电成本,同时保证转炉煤气系统的稳定,实现循环经济.

  20. 对各种炼焦工艺及无回收焦炉的评述%Commentary on Various Cokemaking Process and No Recovery Coke Oven Batteries

    Institute of Scientific and Technical Information of China (English)

    钟英飞

    2001-01-01

    The present developing situation and direction of cokemaking processes in the counties all over the world is described and comment is made mainly on the advantages and disadvantages of no recovery coke oven batteries and on the limitation of no recovery coke oven battery developing in our country.%介绍了世界各国炼焦工艺的开发现状及发展方向,重点评述了无回收焦炉的优缺点,及在我国发展无回收焦炉的局限性。

  1. Influences of hydrogen-enriched atmosphere under coke oven gas injection on reduction swelling behaviors of oxidized pellet

    Institute of Scientific and Technical Information of China (English)

    龙红明; 王宏涛; 狄瞻霞; 春铁军; 柳政根

    2016-01-01

    It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N2−CO−H2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas (COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N2−CO−H2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.

  2. Modeling the kinetics of methane conversion in steam reforming process of coke-oven gas based on experimental data

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jia-yuan; ZHOU Jie-min

    2007-01-01

    Steam-reforming is an effective approach for upgrading methane and hydrocarbon of coke-oven gas into CO and H2, but the kinetic behavior needs more study. We investigated the conversion of methane in coke-oven gas by steam reforming process in an electric tubular flow at 14 kPa with temperature varying from 500℃ to 950℃, and developed a kenetic model for , ignoring the effects of adsorption and diffusion. The optimal dynamic conditions for methane conversion 14 kPa are as follows: the ratio of the amount of water to the amount of methane is from 1.1 to 1.3; the reaction temperature is from 1 223 K to 1 273 K. The methane conversion rate is larger than 95% when the ratio of the amount of water to the amount of methane is 1.2 at a temperature above 1 223 K with the residence time up to 0.75 s.

  3. Occupational coke oven emissions exposure and risk of abnormal liver function: modifications of body mass index and hepatitis virus infection

    Energy Technology Data Exchange (ETDEWEB)

    Y. Hu; B. Chen; J. Qian; L. Jin; T. Jin; D. Lu [Fudan University, Shanghai (China). Department of Occupational and Environmental Health

    2010-03-15

    Occupational coke oven emissions (COEs) have been considered an important health issue. However, there are no conclusive data on human hepatic injury due to COE exposure. The association of COE exposure with liver function was explored and the effects of modification of potential non-occupational factors were assessed. 705 coke oven workers and 247 referents were investigated. Individual cumulative COE exposure was quantitatively estimated. Serum alanine aminotransferase (ALT), aspartate aminotransferase (AST), {gamma}-glutamyl transferase, alkaline phosphatase, hepatitis B surface antigen and anti-hepatitis C antibody were measured. Among those with high COE exposure, the adjusted ORs of abnormal ALT and AST were 5.23 (95% CI 2.66 to 10.27) and 1.95 (95% CI 1.18 to 3.52), respectively. Overweight individuals (body mass index (BMI) {>=}25 kg/m{sup 2}) with high COE exposure had elevated risks of abnormal ALT (adjusted OR 23.93, 95% CI 8.73 to 65.62) and AST (adjusted OR 5.18, 95% CI 2.32 to 11.58). Risk of liver damage in hepatitis B virus- or hepatitis C virus-positive individuals with COE exposure was also elevated. Long-term exposure to COE increases the risk of liver dysfunction, which is more prominent among those with higher BMI and hepatitis virus infection. The risk assessment of liver damage associated with COE exposure should take BMI and hepatitis virus infection into consideration.

  4. 降低焦炉机车电器运行重复故障率%Reduce the Repetition Rate of Electric Operation of the Coke Oven Locomotive

    Institute of Scientific and Technical Information of China (English)

    姜玉怀

    2016-01-01

    the coking coal coking company of masteel outdated 1 # 4 # coke oven in order to real-ize the coal charging and coke pushing, blocking water coke dry quenching, quenching, screen coke and dust removal, etc. By the four major locomotive ( coke pusher, coal car, stop coke car, coke quenching car) , due to the special environment of the equipment operation ( mobile, high tempera-ture, dust, stop frequent restart, etc. ) , make the equipment in the process of running frequent fail-ure, not only increase the workload of maintenance, because maintenance delayed production at the same time, reduces the coke oven coke rate, thus the ascension of the whole economic benefit of mas-teel.%马钢煤焦化公司老区焦化1#-4#焦炉为了实现装煤、推焦、拦焦、干熄焦、水熄焦、筛焦、除尘等工艺。由四大机车(推焦车、装煤车、拦焦车、熄焦车)来实现,由于设备运行的特殊环境(移动、高温、多灰尘、停启动频繁等),使得设备在运行过程中故障频发,这不仅仅增加了维修工作量,同时因为检修耽误了生产,降低了焦炉的出焦率,从而影响了整个马钢的经济效益的提升。

  5. 焦炉烟囱 NO x排放控制刍议%Comment on control of NOx emission from chimney of coke oven battery

    Institute of Scientific and Technical Information of China (English)

    蔡承祐

    2013-01-01

    The new national standard“ Emission standard of pollutants for coking chemical industry”regulates the requirement for control of NO x emission from chimney of coke oven battery .The techni-cal measures on design of heating system of coke oven battery and treatment of oven flue gas after it is discharged from the battery for control of NO x emission are expounded in this paper .The author also makes brief description of technology on denitrification of flue gas by using SCR process and sug -gests that in order to meet the requirement of the national standard for control of NO x emission from chimney of coke oven battery located in the “special region”, flue gas discharged from the coke oven battery should be further treated by using SCR denitrification technology with learning experience of Tokyo Gas gained from test of pilot plant and engineering .%新的国家标准《炼焦化学工业污染物排放标准》提出了焦炉烟囱的NOx 排放控制要求。本文从焦炉加热系统的设计和对焦炉烟道废气的后处理2个层面论述了焦炉烟囱NOx 排放控制的技术措施,简要介绍了SCR烟气脱硝技术,提出了借鉴日本东京煤气公司的中试与工程经验,采用SCR脱硝技术对焦炉烟道废气进行后处理,以达到国家标准对“特别地区”焦炉烟囱的NOx排放控制要求。

  6. Mini-PROven. Reduced emissions from small and medium-size coke ovens thanks to single-chamber pressure control; Mini-PROven. Emissionsreduzierung an kleinen und mittleren Koksoefen mit einer Einzelkammerdruckregelung

    Energy Technology Data Exchange (ETDEWEB)

    Huhn, Friedrich; Krebber, Frank; Kuehn-Gajdzik, Joanna; Ueberschaer, Kerstin [ThyssenKrupp Uhde GmbH, Dortmund (Germany). Coke Plant Technologies Div.

    2012-07-01

    For environment and occupational health reasons it is becoming increasingly important for coke plants to be operated with the lowest possible level of emissions. In the past, changing pressure conditions in each individual oven, with particularly high values at the beginning of the coking period, often resulted in considerable emissions at the oven closures. To prevent this happening on modern large-scale ovens, ThyssenKrupp Uhde developed the PROven trademark (Pressure Regulated Oven), a single-chamber pressure control system which regulates the pressure in the individual coke chambers down to a constantly low level. In the meantime, after many years of successful service, the system has been upgraded in both its design and process engineering. The result is Mini-PROven, which in future can also be retro-fitted to old small and medium-size coke oven batteries in the interest of better environmental protection. (orig.)

  7. Methylation of CpG island of p14(ARK), p15(INK4b) and p16(INK4a) genes in coke oven workers.

    Science.gov (United States)

    Zhang, H; Li, X; Ge, L; Yang, J; Sun, J; Niu, Q

    2015-02-01

    To detect the blood genomic DNA methylation in coke oven workers and find a possible early screening index for occupational lung cancer, 74 coke oven workers as the exposed group and 47 water pump workers as the controls were surveyed, and urine samples and peripheral blood mononuclear cells (PBMCs) were collected. Airborne benzo[a]pyrene (B[a]P) levels in workplace and urinary 1-hydroxypyrene (1-OH-Py) levels were determined by high-performance liquid chromatography. DNA damage of PBMCs and the p14(ARK), p15(INK4b) and p16(INK4a) gene CpG island methylation in the promoter region were detected by comet assay and methylation-specific polymerase chain reaction techniques, respectively. Results show that compared with the controls, concentration of airborne B[a]Ps was elevated in the coke plant, and urinary 1-OH-Py's level and DNA olive tail moment in comet assay were significantly increased in the coke oven workers, and p14(ARK), p15(INK4b) and p16(INK4a) gene methylation rates were also significantly increased. With the working years and urinary 1-OH-Py's level, the rates of p14(ARK) and p16(INK4a) gene methylation were significantly increased while that of p15(INK4b) gene methylation displayed no statistical change. We conclude that PBMCs' p14(ARK) and p16(INK4a) gene methylation may be used for screening and warning lung cancer in coke oven workers.

  8. Investigating the temperature field on doors, frames and armor plate of large capacity coke ovens

    Energy Technology Data Exchange (ETDEWEB)

    Shashov, D.V.; Shustorovich, V.M.; Komolov, V.G.; Zhazhin, S.N.

    1985-06-01

    Experimental studies were carried out at the Altaiskii and Avdeevskii coking plants to determine the temperature field on the frames, doors and armor plating of coking batteries with a capacity of 41.6 m/sup 3/. It was established that for normal operation the temperature on metal parts of the combustion chambers remained stable. However, when gas is burned, the metal is subjected to rapid heating to temperatures exceeding those under normal operation. After the flame is extinguished, cooling is characterized by an accelerated temperature drop along the ribs and the temperature on the door and frame at the upper cross beam is higher than at other levels of the combustion chamber. Several recommendations on eliminating these temperature effects are made, e.g. using material with stable mechanical properties for doors, frames and armor plate. 4 references.

  9. Current status of patent technologies of coke oven gas to natural gas in China%国内焦炉气制天然气专利技术发展现状

    Institute of Scientific and Technical Information of China (English)

    杜雄伟

    2012-01-01

    Current status of patent technologies of coke oven gas to natural gas in China is described in this paper. Two main production processes of coke oven gas to natural gas are analyzed, named " coke oven gas methanation to natural gas" process and "coke oven gas purification and separation to natural gas" process. Patent applications of conversion technologies from coke oven gas to natural gas by organizations or individuals who have the technologies in China are introduced. It is pointed out that the project implementation of coke oven gas to natural gas has a very important significance for coking industry to develop energy-saving and emission-reduction circular economy.%综述了国内焦炉气制天然气专利技术发展现状,分析了国内焦炉气制天然气技术的2种主要工艺,“焦炉气甲烷化制备天然气”工艺和“焦炉气联合净化分离制备天然气”工艺.介绍了目前国内焦炉气制天然气技术拥有单位或个人专利申请情况,指出焦炉气制天然气项目的实施对焦化行业节能减排及发展循环经济等具有重要意义.

  10. 6m 焦炉结石墨情况分析及控制措施%Graphite Cementation in 6 m Coke Oven and Control Measures

    Institute of Scientific and Technical Information of China (English)

    张超

    2015-01-01

    Graphite cementation in 3-4#coke oven of JISCO coking plant was a serious problem, analyses the reasons for formation of the graphite cementation was analyzed and some specific measures to prevent the large formation of graphite ce-mentation were puts forward.%针对酒钢焦化厂3#-4#焦炉结石墨比较严重的问题,分析了石墨生成的原因,并提出了防止石墨大量生成的具体措施。

  11. Oxygen and coke oven gas (COG) consumption optimization at hot stove of Usiminas blast furnace 3; Otimizacao do consumo de oxigenio e GCO nos regeneradores do alto forno 3 da Usiminas

    Energy Technology Data Exchange (ETDEWEB)

    Cervino, Marco Antonio; Bastos, Moises Hofer [Usiminas, Ipatinga, MG (Brazil)

    2001-07-01

    This paper presents the model developed for determination of the correlation between oxygen and coke oven gas (COG) consumption in the hot stove at Usiminas blast furnace 3, the applicability and results obtained. (author)

  12. Sectionalizing Transformation of the Electricity Supply System for Friction Power Tracks of Coking Ovens%焦炉摩电道供电系统分段改造

    Institute of Scientific and Technical Information of China (English)

    杜颖

    2015-01-01

    对焦炉的四大车即推焦车、装煤车、拦焦车、息焦车的摩电道进行改造,并对摩电道的供电电源进行改造,以提高焦炉四大车摩电道检修时的分段灵活性,从而消除安全隐患,提高焦炉的生产效率。%The friction power-delivery tracks for the four coking oven servicing ma-chines, namely the coke pusher car, charger car, guider car and quenching car, were trans-formed. At the same time the power supply source of the tracks was also upgraded. As a re-sult the maintenance of the friction power tracks was more flexibly sectionalized, which has e-liminated safety dangers and improved coking productivity.

  13. Use of Coke Oven Gas during shutdown period of Direct Reduced Iron Plant for Steam Generation: Experimentation and Optimization

    Directory of Open Access Journals (Sweden)

    Harish C. Dalai

    2015-11-01

    Full Text Available Development of any country is largely based on its magnitude of industrial growth. Steel industries in India took a leading role in the world after mid-sixties. During the last five decades, the steel industries all over the world made considerable developments in new methods for reducing iron ore directly to metallic iron for use as commercial scrap substitute in the manufacture of steels. BSL has been producing steel and other products over last two decades and the above process is used in BSL for one decade. Direct reduction is a process, which extracts high metallic solid iron by removing oxygen from iron ore or any other iron oxides without passing through molten stage, i.e. solid state reduction. The product, so formed is known as directly reduced tron (DRI or Sponge Iron. Due to shortage of raw material or any other problem in DRI sections, the DRI section undergoes a temporary short down. During the shutdown period the equipments tend to be idle. To keep the equipment ready for operation as well as to maintain the plants economy an alternate methodology is used in this research. Various operations are: CO gas from Coke Oven, DRI, Steam Generation, and Power Generation.

  14. Exergoeconomic analysis of the power generation system using blast furnace and coke oven gas in a Brazilian steel mill

    Energy Technology Data Exchange (ETDEWEB)

    M. Modesto; S.A. Nebra [Federal University of ABC, Santo Andre (Brazil). Center of Engineering

    2009-08-15

    The rational use of energy has become a priority for all industries in Brazil, mainly after the energy rationing in 2001. Methodologies to quantify and improve the performance of plants that consume and generate electricity and thermal energy are being used to reach this goal. Exergoeconomic analysis provides a complete diagnosis of a plant, both in exergetic and in monetary values. This study shows the methodology used to assess the power generation system of the Companhia Siderurgica Tubarao (CST). The current system is based on a regenerative Rankine cycle using two gases from steel production - blast furnace gas (BFG) and coke oven gas (COG) - to generate electric power and occasionally steam for the process. Use of the Theory of Exergetic Cost allowed determination of monetary and exergetic costs. Moreover, indicators such as cost variation, relative cost variation, and exergoeconomic factors were calculated to determine the influence of each component in the make-up of plant costs and to find the best way of decreasing generation costs of energy and process steam.

  15. 大型焦炉荒煤气导出和外逸状况的剖析%Analysis of raw gas transmission and leakage from large scale coke oven battery

    Institute of Scientific and Technical Information of China (English)

    龚俊库

    2014-01-01

    Based on the influencing factors of gas transmission , three devices to inhale gas from large scale coke oven battery are introduced in this paper .Gas leakage during coking and coal charging to large scale coke oven battery is analyzed .%根据荒煤气导出的影响因素,介绍了大型焦炉荒煤气导出使用的3种装置,同时分析了大型焦炉在结焦过程中和装煤操作时荒煤气的外逸状况。

  16. Startup and initial operation of a DFGD and pulse jet fabric filter system on Cokenergy's Indiana Harbor coke oven off gas system

    Energy Technology Data Exchange (ETDEWEB)

    Morris, W.J.; Gansley, R.R.; Schaddell, J.G.

    1999-07-01

    This paper describes the design, initial operation and performance testing of a Dry Flue Gas Desulfurization (DFGD) and Modular Pulse Jet Fabric Filter (MPJFF) system installed at Cokenergy's site in East Chicago, Indiana. The combined flue gas from the sixteen (16) waste heat recovery boilers is processed by the system to control emissions of sulfur dioxide and particulates. These boilers recover energy from coke oven off gas from Indiana Harbor Coke Company's coke batteries. The DFGD system consists of two 100% capacity absorbers. Each absorber vessel uses a single direct drive rotary atomizer to disperse the lime slurry for SO{sub 2} control. The MPJFF consists of thirty two (32) modules arranged in twin sixteen-compartment (16) units. The initial start up of the DFGD/MPJFF posed special operational issues due to the low initial gas flows through the system as the four coke oven batteries were cured and put in service for the first time. This occurred at approximately monthly intervals beginning in March 1998. A plan was implemented to perform a staged startup of the DFGD and MPJFF to coincide with the staged start up of the coke batteries and waste heat boilers. Operational issues that are currently being addressed include reliability of byproduct removal. Performance testing was conducted in August and September 1998 at the inlet of the system and the outlet stack. During these tests, particulate, SO{sub 2}, SO{sub 3}, and HCI emissions were measured simultaneously at the common DFGD inlet duct and the outlet stack. Measurements were also taken for average lime, water, and power consumption during the tests as well as system pressure losses. These results showed that all guarantee parameters were achieved during the test periods. The initial operation and performance testing are described in this paper.

  17. [Environmental and biological monitoring of exposure to PAHs in Taranto coke-oven workers and in two groups of the general population from Apulia].

    Science.gov (United States)

    Campo, L; Vimercati, L; Carrus, A; Bisceglia, L; Pesatori, A C; Bertazzi, P A; Assennato, G; Fustinoni, S

    2012-01-01

    The exposure to PAHs was assessed by personal air sampling and urinary 1-hydroxypyrene (1-OHP) in 100 coke-oven workers (CW) of the Taranto plant and in subjects from the general population living close (NC, 18) and far away (FC, 15) from the plant. Median airborne benzo[a]pyrene (BaP) and 1-OHP levels were 152, 1.5, and 3.6 ng/m3 and 2.0, 0.5 and 0.6 microg/g creatinine in CW, NC, and FC, respectively. BaP exposure exceeded the German acceptable (70 ng/m3) and tolerable (700 ng/m3) limit risk based values in 82 and 11% of CW and the European target value for ambient air (1 ng/m3) in about 65% of NC and FC. 1-OHP levels exceed the proposed biological limit value for the coke-oven industry (4.4 microg/g crt) in 21% of CW and the Italian reference value (0.3 microg/g crt) in about 90% of NC and FC. The exposure resulted lower than in the past, but this study highlights that PAHs exposure from the coke plant still poses a health risk for workers and the general population.

  18. Conversion and reaction kinetics of coke oven gas over a commercial Fe-Mo/Al2O3 catalyst

    Institute of Scientific and Technical Information of China (English)

    屈一新; 徐贺明; 赵见峰; 王志彦; 王亚涛

    2016-01-01

    Producing methanol from coke oven gas (COG) is one of the important applications of COG. Removal of sulfur from COG is a key step of this process. Conversion and reaction kinetics over a commercial Fe−Mo/Al2O3 catalyst (T-202) were studied in a continuous flow fixed bed reactor under pressures of 1.6−2.8 MPa, space time of 1.32−3.55 s and temperatures of 240−360 °C. Though the COG contains about 0.6 mol/mol H2, hydrogenation of CO and CO2 is not significant on this catalyst. The conversions of unsaturated hydrocarbons depend on their molecular structures. Diolefins and alkynes can be completely hydrogenated even at relatively low temperature and pressure. Olefins, in contrast, can only be progressively hydrogenated with increasing temperature and pressure. The hydrodesulfurization (HDS) of CS2 on this catalyst is easy. Complete conversion of CS2 was observed in the whole range of the conditions used in this work. The original COS in the COG can also be easily converted to a low level. However, its complete HDS is difficult due to the relatively high concentration of CO in the COG and due to the limitation of thermodynamics. H2S can react with unsaturated hydrocarbons to form ethyl mercaptan and thiophene, which are then progressively hydrodesulfurized with increasing temperature and pressure. Based on the experimental observations, reaction kinetic models for the conversion of ethylene and sulfur-containing compounds were proposed; the values of the parameters in the models were obtained by regression of the experimental data.

  19. Development of the super coke oven for productivity and environment enhancement toward the 21st century (SCOPE 21); Sekitan kodo tenkan cokes seizo gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T. [Center for Coal Utilization, Japan, Tokyo (Japan); Nakashima, Y.; Nishioka, K.; Otsuka, J. [The Japan Iron and Steel Federation, Tokyo (Japan)

    1996-09-01

    Serious shortage is predicted on cokes for blast furnaces in the first half of the 21st century. In order to deal flexibly with the fluid world market in the future, it is necessary to have a technology developed, by which coals from coking coal to non-coking dust coal can be used. The Japan Iron and Steel Federation and the Center for Coal Utilization, Japan are working on research and development of a new process with enhanced environmentality and economy (SCOPE 21) as a coke manufacturing process to respond to the requirements arisen from the above situation. The process is assessed basing on basic technological seeds such as rapid coal heating and high-speed carbonization and reformation of middle to low temperature cokes. The organizations are moving forward an eight-year development program which has started in fiscal 1994. This paper reports the summary of the development, and results of investigations and researches performed during fiscals 1994 and 1995. Rapid heating tests, middle to low temperature coke reformation tests, and tests for plug transportation of high-temperature coal have been performed. It has been verified, for example, that rapid coal heating can improve coke strength. The development work is being promoted toward grain size distribution and upscaling problems. 5 refs., 16 figs., 2 tabs.

  20. Discussion about Dust Collector for Coke Pushing Car of Top Charging Coke Oven%顶装焦炉推焦车烟尘捕集装置的探讨

    Institute of Scientific and Technical Information of China (English)

    樊海莲

    2015-01-01

    针对顶装焦炉推焦车烟尘捕集装置存在的问题 ,提出了相应的解决措施 ,以提高环保效果为目标 ,使太重公司的产品成为具有市场竞争力的高可靠性、实用性的设备.%In this article ,to the problems in dust collector for coke pushing car of top charging coke oven ,a relevant solution is giv-en ,which aims at high environmental protection ,to makes our products have high reliability and practicality in market competitive-ness .

  1. 清洁型热回收焦炉节能措施%Energy conservation measures of cleaning heat recovery coke oven

    Institute of Scientific and Technical Information of China (English)

    要长维; 薛恺; 李振文; 王慎国

    2011-01-01

    Based on the operation condition of SYR stamping and cleaning heat recovery coke oven, emphasize the main factors affecting energy consumption such as market factors, burn-off rate, water content of coal as fired. According to the (Access Conditions of Coking Industry) (2008 amendment) ,put forward reasonable suggestions to reduce energy consumption and improve benefit of enterprises.%结合SYR型捣固式清洁型热回收焦炉运行状况,着重分析影响其能耗的主要因素,包括市场因素、烧失率、入炉煤水分等,针对这些影响因素并根据《焦化行业准入条件》(2008年修订)相关要求,为进一步降低企业能耗,提高企业效益提出合理化建议.

  2. Cytochrome P450 1B1 mRNA levels in peripheral blood cells and exposure to polycyclic aromatic hydrocarbons in Chinese coke oven workers

    Energy Technology Data Exchange (ETDEWEB)

    Hanaoka, Tomoyuki; Tsugane, Shoichiro [Epidemiology and Biostatistics Division, National Cancer Center Research Institute East, 6-5-1 Kashiwanoha, Kashiwa-shi, 277-8577 Chiba (Japan); Yamano, Yuko; Kagawa, Jun [Tokyo Womens' Medical University, 8-1 Kawadacho, Shinjuku-ku, 162-8666 Tokyo (Japan); Pan, Guowei; Zhang, Shujuan [Liaoning Provincial Center for Disease Prevention and Control, 42-1 Jixian Street, 110005 Shenyang (China); Hara, Kunio [Institute for Science of Labour, 2-8-14 Miyamae-ku, 216-8501 Kawasaki (Japan); Ichiba, Masayoshi; Zhang, Jiusong [Saga Medical School, 5-1 Nabeshima, Saga-shi, 849-8501 Saga (Japan); Liu, Tiefu; Li, Landi [Angang Public Health and Anti-epidemic Station Lishan District, 23 Shengoushi Yutian Street, 114034 Anshan (China); Takahashi, Ken [University of Occupational and Environmental Health, 1-1 Iseigaoka, Yahatanishi-ku, 807-8555 Kitakyushu (Japan)

    2002-09-16

    Cytochrome P450 1B1 (CYP1B1) is induced through the Ah receptor and is involved in the activation of polycyclic aromatic hydrocarbons (PAHs). To determine the validity of a quantitative analysis of CYP1B1 mRNA in peripheral human blood cells for the estimation of PAH exposure, a real-time quantitative polymerase chain reaction method was used to measure the relative levels of CYP1B1 mRNA in 37 Chinese coke oven workers and 13 control workers. A large inter-individual difference in the levels was observed. The average level of the CYP1B1 mRNA in workers at the top work site, where the PAH exposure level from the coke ovens was highest, was significantly higher than in workers at the middle site (P<0.01) or the controls (P=0.02). A non-significant positive correlation was found between the CYP1B1 mRNA levels and urinary 1-hydroxypyrene (R=0.22, P=0.13), and a significant correlation between these mRNA levels and urinary cotinine (R=0.33, P=0.02). It was interesting that a significant positive correlation between CYP1B1 mRNA and 1-hydroxypyrene was observed in subjects with the Leu/Leu type of CYP1B1 Leu432Val polymorphism (R=0.33, P=0.02, n=38) and a non-significant correlation in subjects with the Leu/Val and Val/Val types (R=-0.36, P=0.25, n=12), although the number of subjects in this strata analysis was small. Our preliminary study suggests that PAH exposure in coke ovens and smoking maybe associated with CYP1B1 mRNA levels in peripheral blood cells although mRNA is generally unstable and could be expressed following exposure to other agents.

  3. The dose-response decrease in heart rate variability: any association with the metabolites of polycyclic aromatic hydrocarbons in coke oven workers?

    Directory of Open Access Journals (Sweden)

    Xiaohai Li

    Full Text Available BACKGROUND: Air pollution has been associated with an increased risk of cardiopulmonary mortality and decreased heart rate variability (HRV. However, it is unclear whether coke oven emissions (COEs and polycyclic aromatic hydrocarbons (PAHs are associated with HRV. OBJECTIVES: Our goal in the present study was to investigate the association of exposure to COEs and the urinary metabolite profiles of PAHs with HRV of coke oven workers. METHODS: We measured benzene soluble matter, carbon monoxide, sulfur dioxide, particulate matters, and PAHs at different workplaces of a coke oven plant. We determined 10 urinary PAH metabolites and HRV indices of 1333 workers using gas chromatography-mass spectrometry and a 3-channel digital Holter monitor, respectively. RESULTS: Our results showed that there was a significant COEs-related dose-dependent decrease in HRV, and an inverse relationship between the quartiles of urinary 2-hydroxynaphthalene and five HRV indices (p(trend<0.01 for all. After adjustment for potential confounders, elevation per interquartile range (IQR (1.81 µg/mmol creatinine of urinary 2-hydroxynaphthalene was associated with a 5.46% (95% CI, 2.50-8.32 decrease in standard deviation of NN intervals (SDNN. As workers worked more years, SDNN gradually declined in the same quartiles of 2-hydroxynaphthalene levels (p(trend = 1.40×10(-4, especially in workers with the highest levels of 2-hydroxynaphthalene. CONCLUSIONS: Occupational exposure to COEs is associated with a dose-response decrease in HRV. In particular, increased exposure to 2-hydroxynaphthalene is associated with significantly decreased HRV. Increase of working years and exposure levels has resulted in a gradual decline of HRV.

  4. Discussions on denitration technology for exhaust gas of coke oven battery%焦炉烟气脱硝工艺技术探讨

    Institute of Scientific and Technical Information of China (English)

    李良华; 刘杰; 曹银平

    2015-01-01

    介绍了控制焦炉烟气氮氧化物生成的低氮燃烧技术和焦炉烟气脱硝技术,阐述了干法和湿法烟气脱硝技术的适用性和需解决的问题。%This paper introduces the low-nitrogen combustion technology to control NOx generation in exhaust gas of coke oven battery and the denitration technology for exhaust gas,and it also elaborates the applicability of dry denitration and wet denitration method and the problems to be solved.

  5. Application of Air Gun in Coal Bunker of Coke Oven%空气炮在焦炉煤仓的应用

    Institute of Scientific and Technical Information of China (English)

    王晓琴; 曹春娟; 王昆鹏

    2011-01-01

    To solve the bad influence caused by the coal blockage in coal bunker of coke oven during coals' falling on coking process, the installation methods and application of air gun in coal bunker was put forward according to aerodynamics principle. It was proposed that air gun was added in the coal bunker of coke oven and made use of potential energy that compressed air (0. 4~0. 8 Mpa) released abruptly to produce the powerful shock-wave. As a result, the arching and the cohering coal materials were recovered gravity flow. These methods made the blockage disappear and achieved a continuous operation for coal loading. Air gun should be designed and installed as spirals in each coal bunker and the specific demand during the operation was introduced as well. The result shows that the application of air gun in coal bunker of coke oven can not only reduce labor intensity,protect equipment, improve coke quality, but also achieve a safe production.%针对焦炉煤仓在下煤时出现的易堵塞现象对焦炉生产造成的诸多不利影响,根据空气动力学原理,提出了在焦炉1煤仓增设空气炮,利用压缩空气(0.4~0.8 MPa)突然释放的势能,产生强烈冲击波,使起拱的或粘着的煤料再次恢复重力流动,使堵塞消除,实现装煤连续作业.介绍了每个煤仓应按螺旋上升布置空气炮的安装要求,以及空气炮在使用过程中的具体要求.结果表明:在焦炉煤仓使用空气炮不仅可以降低操作人员的劳动强度,保护设备,而且可以改善焦炭质量,并实现焦炉安全生产.

  6. 6m顶装焦炉改为捣固焦炉相关配套机械的改造%Relevant Mechanical Revamping for the 6m Top-charged Coke Oven after being Upgraded into a Stamp-charged Coke Oven

    Institute of Scientific and Technical Information of China (English)

    孙乃鑫

    2011-01-01

    介绍了6m顶装焦炉改为捣固焦炉炼焦后,对推焦车、拦焦车、装煤车进行的改造;并介绍了新增加的设备,包括捣固装煤车、30锤固定捣固机、摇动给料机.改为捣固焦炉后,增大了炼焦煤料的可选范围,降低了炼焦成本,焦炭产量由110万t/a提高到130万t/a.改造后配套的6m捣固焦炉设备具有技术水平先进,劳动生产率较高,综合生产成本低,环境污染小,且全部国产化等特点.%Introduced in this paper are the relevant mechanical revamping on the pushing car, coke guiding car and charging car, and also the additional equipment involved (e.g. Stamping/charging car, 30 hammer fixed stamping machine and the reciprocating feeders) after the 6m top-charged coke oven had been upgraded into a stamp-charged coke oven. After such a revamping, the selection of the feed coal range could be extended, and the coking cost could be reduced, as the weakly caking coal and less high-quality coking coal could be used. Meanwhile, the coke production capacity rose from 1 100 OOOt/a to 1 300 OOOt/a. The revamped battery is now advanced in technology, high in labor productivity, low in comprehensive production cost, less in adverse environmental impact, last but not least, the localization rate could be up to 100%.

  7. 某焦化厂焦炉工职业紧张及其影响因素分析%Occupational Stress and Influencing Factors of Coke Oven Workers in a Coking Plant

    Institute of Scientific and Technical Information of China (English)

    李扬帆; 刘卫花; 智永芬; 吕懿; 张红明; 郑金平

    2016-01-01

    [目的]调查焦炉工职业紧张状况,分析其主要影响因素,为合理防控职业危害提供依据. [方法]采用整群抽样方法,选取山西某焦化厂焦炉工335人、非焦炉工246人为研究对象,调查表收集研究对象的一般情况,采用职业紧张量表(OSI-R)进行职业任务、个体紧张反应及个体应变反应三方面调查.采用高效液相色谱法测定工作场所空气中苯并[a]芘浓度,比较各作业区的暴露水平. [结果]工作场所空气中苯并[a]芘浓度变化趋势是非焦炉区<炉底<炉侧<炉顶(P=0.001).焦炉工职业任务平均得分[(182.87±27.28)分]和个体紧张反应得分[(102.97±18.74)分],均高于非焦炉工(均P<0.001);个体应变能力问卷得分[(124.47±22.27)分]低于非焦炉工得分[(126.54±23.07)分](P<0.05).根据OSI-R量表的3个问卷得分将职业紧张分级,焦炉工职业任务和个体紧张反应分级,处于高度紧张工人的比例为10.8%和11.6%,中度紧张的比例为31.0%和25.1%,高于非焦炉工(2.8%和1.2%,15.4%和22.8%,均P<0.05).logistic回归分析显示,任务过重、炉侧作业和工作环境差是引起个体紧张反应增强的危险因素,OR值分别为3.187,2.307和1.813;增加兴趣爱好、休闲娱乐、体育锻炼及充足的睡眠是职业紧张的保护性因素,OR值分别为0.240,0.451,0.566及0.480. [结论]焦炉作业可导致焦炉工职业紧张度升高,任务过重、炉顶炉侧作业和工作环境差可升高焦炉工职业紧张度;增加兴趣爱好、休闲娱乐机会和体育锻炼参与度以及充足的睡眠可缓解焦炉工职业紧张度.%[Objective] To assess occupational stress level of coke oven workers,analyze main influencing factors,and provide a basis for rational control of occupational injuries.[Methods] Coke oven workers (n=335) and control workers (n=246) from a coking plant in Shanxi Province were selected by cluster sampling method and interviewed on basic

  8. The protection effect of garlic on biological membrane and on cellular immunity in workers exposed to coke oven volatiles%大蒜对锅炉工生物膜和细胞免疫的保护作用

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    @@ The workers exposed to coke oven volatile are the risk population of occupational lung cancer than genera population. Polycyclic aromatic hydrocarbons (PAHs),a component of coke oven volatile (COE), are the species considered to be the responsible for this high risk of occupational lung cancer. One of most important mechanism of occupational lung cancer induced by PAHs is believed to be due to the accumulation of free radicals associated with COV and subsequent biological member injury caused by free radical reaction as well as decrease in cell immunity. Garlic is the consumed vegetable with a variety of medical functions.

  9. Emission Control on № 5 & 6 Coke Oven Batteries of Handan Iron & Steel Complex%邯钢5、6号焦炉的烟尘治理

    Institute of Scientific and Technical Information of China (English)

    胡汉; 许波; 吴云强

    2001-01-01

    The process of emission control on № 5 & 6 coke oven batteries of Handan Iron & Steel Complex is introduced, and the control mode, software feature, problems occurred in production and improving method for automatic control system of coke oven emission control are described.%介绍了邯钢5、6号焦炉烟尘的治理工艺及其自动控制系统的控制方式、软件特点、生产中出现的问题及改进方法。

  10. 梅钢焦炉用后硅砖显微结构分析%Microstructure analysis of silica brick used in coke oven of Meisteel

    Institute of Scientific and Technical Information of China (English)

    洪建国; 周宁生; 姚金甫; 高振昕

    2011-01-01

    Microstructure analysis shows quartz remains more or less silica brick used in coking chamber of coke oven,and quartz gradually becomes metastable cristobalite and then translates into tridymite in silica brick used in higher temperature combustion chamber. Phase change of silica brick only limits to transformation of quartz and metastable cristobalite. When finished,structure of silica brick trends to stable. Carbon sedimentates and graphitizes which helps to protect the silica brick and improve heat conductivity of silica brick used in coking chamber.%显微结构分析表明:焦炉炭化室用后硅砖中或多或少存在残余石英,而燃烧室由于温度较高,其硅砖中的石英逐渐经亚稳方石英转变为鳞石英.焦炉用后硅砖的相变过程只限于石英和亚稳方石英的转化,随着石英和亚稳方石英逐渐转变成鳞石英,硅砖结构趋于稳定.炭化室用后硅砖表面出现碳沉积并石墨化,对硅砖起到保护作用,并有利于提高炭化室的热导率.

  11. Research on Method of Coke oven Gas Desulfurization Process%焦炉煤气脱硫效率分析及工艺选择

    Institute of Scientific and Technical Information of China (English)

    辛辉; 马强

    2012-01-01

    煤气中所含的硫会造成环境污染、催化剂中毒和设备腐蚀等不良影响。文章探讨了脱除焦炉煤气中硫化氢常用工艺方法的原理及利弊,总结出提高脱硫效率的方法,为选择合理、高效的脱硫工艺提供了帮助。%The sulfur contained in the gas will cause the adverse effects of environmental pollution,catalyst poisoning and equipment corrosion.The paper discussed the principle and the pros and cons of the removal of hydrogen sulfide in the coke oven gas commonly used process,summed up to improve the desulfurization efficiency for the selection of a reasonable,efficient desulfurization process has helped.

  12. Spatial mapping of lead, arsenic, iron, and polycyclic aromatic hydrocarbon soil contamination in Sydney, Nova Scotia: community impact from the coke ovens and steel plant.

    Science.gov (United States)

    Lambert, Timothy W; Boehmer, Jennifer; Feltham, Jason; Guyn, Lindsay; Shahid, Rizwan

    2011-01-01

    This paper presents spatial maps of the arsenic, lead, and polycyclic aromatic hydrocarbon (PAH) soil contamination in Sydney, Nova Scotia, Canada. The spatial maps were designed to create exposure cohorts to help understand the observed increase in health effects. To assess whether contamination can be a proxy for exposures, the following hypothesis was tested: residential soils were impacted by the coke oven and steel plant industrial complex. The spatial map showed contaminants are centered on the industrial facility, significantly correlated, and exceed Canadian health risk-based soil quality guidelines. Core samples taken at 5-cm intervals suggest a consistent deposition over time. The concentrations in Sydney significantly exceed background Sydney soil concentrations, and are significantly elevated compared with North Sydney, an adjacent industrial community. The contaminant spatial maps will also be useful for developing cohorts of exposure and guiding risk management decisions.

  13. [Association between genetic polymorphisms in pre-miR-146a and pre-miR-196a2 and genetic damage levels among coke oven workers].

    Science.gov (United States)

    Wang, Tian; Deng, Qi-fei; Zhang, Xiao; Li, Xiao-liang; Deng, Si-yun; Dai, Xia-yun; Huang, Su-li; Feng, Jing; Li, Jun; Wu, Tang-chun; Guo, Huan

    2013-08-01

    To investigate the association of rs2910164 G > C polymorphism and rs11614913 T > C polymorphism in pre-miR-146a and pre-miR-196a2 with genetic damage levels in coke oven workers. A total of 575 nonsmoking workers who have worked for more than one year in a coke-oven plant at Wuhan, Hubei Province were enrolled in this study in September to October, 2010. The general characteristics as well as blood and urine samples were collected. The genetic damage levels were detected by cytokinesis-block micronucleus cytom assay and represented as micronucleus (MN) frequencies of binucleate cells in peripheral blood lymphocytes. The rs2910164 G > C polymorphisms in pre-miR-146a and rs11614913 T > C polymorphisms in pre-miR-196a2 were genotyped by using TaqMan assay. The plasma concentrations of benzo[a]pyrene-diolepoxide (BPDE)-albumin adducts were determined by using ELISA. All data were analyzed, the frequency ratio (FR) and 95%CI were calculated. Totally, 575 workers were taken into consideration. The rs2910164 C allele was associated with increased MN frequencies in the coke oven workers (P trend = 0.025), and the MN frequencies were higher in rs2910164 CC genotype carriers (4.38 ± 3.46) than in wild-type rs2910164 GG genotype carriers (4.02 ± 3.09) (FR = 1.18, 95%CI:1.04-1.34). The further stratified analyses by working years, gender, alcohol consumption, and the levels of BPDE-albumin adducts showed that the effects of rs2910164 C allele in increasing MN frequencies were robust in subjects who were males (FR = 1.11, 95%CI:1.02-1.20), nondrinkers (FR = 1.07, 95%CI:1.00-1.14), working years less than 20 (FR = 1.12, 95%CI:1.03-1.22), and workers with lower BPDE-albumin adducts levels (FR = 1.11, 95%CI:1.02-1.21) (P trend = 0.011, 0.044, 0.006 and 0.020, respectively). In addition, the MN frequencies were higher in workers with rs11614913 TC genotype (4.27 ± 2.91) than workers with rs11614913 TT genotype (3.90 ± 3.32) (FR = 1.12, 95%CI:1.02-1.23).Workers carried both rs

  14. 硫磺回收装置的腐蚀及防护措施%Corrosion of Equipment in Sulfur Recovery of Coke Oven Gas Unit and Protection

    Institute of Scientific and Technical Information of China (English)

    冯江华; 李慧敏; 张继明; 张方

    2012-01-01

    Analysis of coke oven gas desulfurization production process with vacuum carbonate method,corrosion and its mechanism in the form of important devices,morphology and characteristics of metal sulfide corrosion layers,and made against the different forms of corrosion problems of the improved process control,equipment,appropriate protection measures.%分析了焦炉煤气采用真空碳酸盐法脱硫的生产过程中,重要装置存在的腐蚀形式及其发生的机理,金属硫化腐蚀层的形态与特征,并针对不同形态的腐蚀问题提出了工艺控制、设备改进等相应的防护措施。

  15. Study on purge gas generated in coke oven gas boilers mixing-firing process%焦炉气锅炉掺烧弛放气探讨

    Institute of Scientific and Technical Information of China (English)

    高翔

    2012-01-01

    It' s not an environmental friendly and economy way to discharged purge gas from methanol plant into the atmosphere. How to recycle methanol purge gas? The treatment of purge gas had been a general concern problem. The problem could be solved by incorpo- rating the decompression purge gas into boilers burning coke oven gas used as burning gas.%甲醇厂弛放气直接排人大气,既对环境产生污染,又无法实现经济价值。通过将弛放气减压掺入焦炉煤气中供锅炉燃烧使用的方法,可以解决弛放气的去向问题。

  16. Analysis of waste heat recovery from coke oven waste gas flue%焦炉烟道气余热回收工艺分析

    Institute of Scientific and Technical Information of China (English)

    刘庆达; 丁震; 李昌胤; 刘云

    2014-01-01

    By comparison of old and new technologies in waste gas flue heat exchange,with descrip-tion of waste heat recovery unit and by analysis of economic benefit for the new technology,the waste heat recovery unit from coke oven waste gas flue is highlighted in this paper,which is characterized with lower investment,short payback period,lower operational & maintenance cost and a remarkable economic benefit.%对比了烟道废气换热新、旧工艺,介绍了废气余热回收装置。分析了新工艺的经济效益。焦炉烟道废气热回收装置投资省,见效快,运行、维护成本低,经济效益明显。

  17. Construction and operation of a demonstration plant of Beehive ovens for producing coke with the utilization of the energy of gases

    Energy Technology Data Exchange (ETDEWEB)

    Chaves, A.D. [Pedagogic and Tecnologic Univ. of Colombia, Tunja (Colombia); White, A. [Colombian Company of Coal Limited, Santafe de Bogota (Colombia)

    1995-12-31

    In Colombia, except the company Acerias Paz de Rio, the production of coke is done using Beehive furnaces and the gases that are produced in the process are expelled to the atmosphere producing a lot of contamination and deterioration of the environment. The Colombia Company of Coal Ltd, Ecocarbon and the Pedagogic and Technologic University of Colombia, state entities, have canalized financial and technical efforts to develop a Demonstrative Plant with 6 Beehive ovens with a duct for collecting the gases and using the energy from de gases in Samaca`s factories of bricks. Samaca is a town with approximately 15.000 habitants, situated in the department of Boyaca at 140 kilometers from Santafe de Bogota, and 25 kilometers from Tunja (where the Pedagogic and Technologic University of Colombia is situated). It`s main activities are coal mining and agriculture.

  18. Evaluation of DNA damage induction on human pulmonary cells exposed to PAHs from organic extract of PM10 collected in a coke-oven plant.

    Science.gov (United States)

    Cavallo, Delia; Ursini, Cinzia L; Pira, Enrico; Romano, Canzio; Maiello, Raffaele; Petyx, Marta; Iavicoli, Sergio

    2008-01-01

    Occupational exposure of coke oven workers, classified by IARC as human carcinogen, is characterized by the presence of PAHs emitted during pyrolysis of coal. We aimed to clarify the mechanism of action of complex mixtures of PAHs and to identify biomarkers of early biological effect, evaluating on lung epithelial cells (A549) genotoxic and oxidative damage of airborne particulate matter collected in a coke plant. Particulate matter was collected in the oven area on glass filter, extract and analysed by GC/MS. Direct/oxidative DNA damage induced by exposure to extract were evaluated by Fpg comet assay. The cells were exposed for 30 min, 2h and 4h to extract of half filter diluted at 0.004%, 0.008% and 0.02%. We evaluated comet percentage and analysed tail moment values of cells treated with Fpg enzyme (TMenz) and untreated (TM) that indicate respectively oxidative and direct DNA damage. Air sample contained 0.328 microg/m3 of pyrene, 0.33 microg/m3 of benzo(a)anthracene, 1.073 microg/m3 of benzo(b)fluoranthene, 0.22 microg/m3 of benzo(k)fluoranthene, 0.35 microg/m3 of benzo(a)pyrene, 0.079 microg/m3 of dibenzo(a,h)anthracene and 0.40 microg/m3 of benzo(g,h,i)perylene. The dose-dependent increase of TM and TMenz in exposed cells was not significant, indicating only a slight direct and oxidative DNA damage in exposed cells. A small dose-time dependent increase of comet percentage was found. The study shows the high sensitivity of comet assay to measure early DNA damage also at low doses suggesting its use on lung epithelial cells to evaluate the effects of complex mixtures of genotoxic substances on target organ.

  19. Lymphocyte Oxidative Stress/Genotoxic Effects Are Related to Serum IgG and IgA Levels in Coke Oven Workers

    Directory of Open Access Journals (Sweden)

    Meili Gao

    2014-01-01

    Full Text Available We investigated oxidative stress/genotoxic effects levels, immunoglobulin levels, polycyclic aromatic hydrocarbons (PAHs levels exposed in 126 coke oven workers and in 78 control subjects, and evaluated the association between oxidative stress/genotoxic effects levels and immunoglobulin levels. Significant differences were observed in biomarkers, including 1-hydroxypyrene levels, employment time, percentages of alcohol drinkers, MDA, 8-OHdG levels, CTL levels and CTM, MN, CA frequency, and IgG, IgA levels between the control and exposed groups. Slightly higher 1-OHP levels in smoking users were observed. For the dose-response relationship of IgG, IgA, IgM, and IgE by 1-OHP, each one percentage increase in urinary 1-OHP generates a 0.109%, 0.472%, 0.051%, and 0.067% decrease in control group and generates a 0.312%, 0.538%, 0.062%, and 0.071% decrease in exposed group, respectively. Except for age, alcohol and smoking status, IgM, and IgE, a significant correlation in urinary 1-OHP and other biomarkers in the total population was observed. Additionally, a significant negative correlation in genotoxic/oxidative damage biomarkers of MDA, 8-OH-dG, CTL levels, and immunoglobins of IgG and IgA levels, especially in coke oven workers, was found. These data suggest that oxidative stress/DNA damage induced by PAHs may play a role in toxic responses for PAHs in immunological functions.

  20. 7m焦炉煤塔授煤控制系统改造%Transformation of the Control System for the Coal Tower of Coking Oven

    Institute of Scientific and Technical Information of China (English)

    孙光辉

    2014-01-01

    The application performance of coal receiving control system of the coal tower at the 7m top charging coke oven in Tongling Xinyaxing Coking is introduced. The abnormal shutdowns and failures caused by defects of electrical components at the coal tower mouth were analyzed in detail. The original control system was modified by adopting PLC combining with industrial wireless Ethernet technology, which has greatly enhanced the operation safety of the coal tower equipment such as the charging cars and improved production efficiency.%介绍了7m顶装焦炉煤塔授煤控制系统在铜陵新亚星焦化厂的应用情况,对煤塔漏嘴电气元件缺陷造成异常停机和事故进行了详细的分析,采用PLC结合工业无线以太网技术对原控制系统进行改造,大大增强了煤塔及装煤车等设备在运行过程中的安全性能,提高了生产效率。

  1. 焦炉工人外周血淋巴细胞凋亡特征分析%Characteristics of Peripheral Blood Lymphocytes Apoptosis in Coke-oven Workers

    Institute of Scientific and Technical Information of China (English)

    胡志鹏; 张红明; 李卫星; 张晶; 宋秋坤; 王保平; 李治玉; 郑金平

    2011-01-01

    [目的]研究焦炉工人外周血淋巴细胞凋亡特征及其影响因素,为加强焦炉工的健康防护提供指导依据.[方法]收集343名焦炉工人班后尿,高效液相色谱法测定尿1-羟基芘(1-OHP)浓度,按尿1-OHP浓度将研究对象分为低、中、高暴露组.分光光度法测定血浆乳酸脱氢酶(LDH)活性和丙二醛(MDA焓量,流式细胞仪测定淋巴细胞凋亡率.[结果]以低暴露组淋巴细胞凋亡率95%上限值(7.90%)为界值判断淋巴细胞凋亡阳性,结果显示,低、中、高暴露组淋巴细胞凋亡阳性率随剂量升高而升高(趋势检验P<O.01).经多因素Logistic回归分析,中暴露组、高暴露组和夜班是淋巴细胞凋亡阳性的主要危险因素(OR分别为3.42、8.58和5.05,P值均小于0.05 o相关分析结果显示,淋巴细胞凋亡率与尿1-OHP含量呈正相关(r=0.113,P<0.05).[结论]焦炉逸散物暴露可导致部分焦炉工人淋巴细胞凋亡率升高,且与尿1-OHP水平有关.夜班是主要影响因素.%[Objective]To investigate the characteristics of lymphocytes apoptosis in peripheral blood of coke-oven workers and its influential factors.[Methods]In this study, a total of 343 coke-oven workers were included.1-Hydroxypyrene ( 1-OHP ) in worker's post-shift urine sample was determined by high performance liquid chromatography.Subjects were divided into low, medium or high exposure group according to the 1-OHP concentration.Lactic dehydrogenase ( LDH )activity and malondialehehyche( MDA )concentration in plasma were determined using speetrophotometry.Lymphocyte apoptosis in peripheral blood was determined using flow cytometry.[Results]The upper bound lymphocyte apoptosis rates of 95% subjects in the low exposure group ( 7.9% ) was defined as the threshold to determine positive lymphocyte apoptosis.The positive rate of lymphocyte apoptosis in the low, medium and high exposure groups were increased with the exposure levels( chi-square trend test, P< 0

  2. The Waste Heat Power Generation Project of 200 kt/a Coke Oven Gas Methanol Project%20万t/a焦炉煤气甲醇项目的余热发电技改工程

    Institute of Scientific and Technical Information of China (English)

    苏作为

    2012-01-01

    To use waste heat power to generate electricity by analyzing the baIace of steam in methanol production by coke-oven gas and basing the actual situation of the chemical industrial park. After implementation of the project, not only banning all coke-oven gas heating furnaces and variety small low pressure boilers in the park and obtaining high- er economic benefits,but also reducing enviromental pollution.%分析了焦炉煤气制甲醇项目蒸汽平衡情况,结合所在化工园区实际,利用余热进行发电。不仅取缔了园区内所有焦炉气加热炉和各种小型低压锅炉,取得较高的经济效益,而且减少了环境污染。

  3. Cytochrome P450 (CYP and glutathione S-transferases (GST polymorphisms (CYP1A1, CYP1B1, GSTM1, GSTP1 and GSTT1 and urinary levels of 1-hydroxypyrene in Turkish coke oven workers

    Directory of Open Access Journals (Sweden)

    Ahmet Oguz Ada

    2007-01-01

    Full Text Available Genetic polymorphisms of xenobiotic metabolizing enzymes have been associated with cancer risk. We evaluated the influences of genetic polymorphisms of polycyclic aromatic hydrocarbon (PAH metabolizing enzymes on urinary 1-hydroxypyrene (1-OHP excretion in Turkish coke oven workers. Urinary 1-OHP was analyzed by HPLC after enzymatic hydrolysis. Lymphocyte DNA was used for PCR-based genotyping of cytochrome P450 (CYP polymorphisms (CYP1A1 and CYP1B1 and glutathione S-transferases (GST polymorphisms (GSTM1, GSTT1 and GSTP1. The mean urinary 1-OHP levels of coke oven workers were significantly higher than that of controls. No significant difference was detected in the mean urinary 1-OHP levels of smokers and non-smokers either for coke oven workers or controls. Genetic polymorphisms of the CYPs and GSTs studied had no significant influence on 1-OHP excretion in coke oven workers, but in the control group the urinary 1-OHP levels of individuals carrying the GSTT1- genotype were significantly higher than those of individuals carrying GSTT1+ genotype. The duration of occupational exposure and metabolic genotype for GSTT1 were the significant predictors of urinary 1-OHP levels. The control individuals carrying combined GSTM1-/GSTT1- genotypes also had significantly higher levels of urinary 1-OHP than those of individuals carrying GSTM1+/GSTTI+, GSTM1-/GSTT1+, and GSTM1+/GSTT1- genotypes. These results indicate that urinary 1-OHP is a sensitive indicator of recent human exposure to PAHs and that genetic polymorphism of GSTT1 may also to some extent reflect the interindividual variation in susceptibility to PAHs only at low PAH exposure.

  4. 浅谈6.25m捣固焦炉推焦车的电气控制%Introduction to Electric Control System of 6.25 m Stamp-charging Coke Oven Pusher

    Institute of Scientific and Technical Information of China (English)

    武海虹

    2015-01-01

    This paper introduces the 6 .25 m stamping coke oven pusher ,including electrical structure ,speed control mode ,program structure diagram ,operation mode and automatic positioning system .%详细介绍了6.25 m捣固焦炉设备之推焦车的电气结构、调速方式、程序框图、操作方式及自动定位系统。

  5. The Introduction of ATR Instrumentation Design in the Methanol Plant Based on Coke-oven Gas%焦炉气制甲醇装置中ATR仪表设计浅谈

    Institute of Scientific and Technical Information of China (English)

    余博

    2011-01-01

    焦炉气是炼焦过程的副产品,除部分返回炼焦炉用作加热燃料外,剩余的气体主要用作城市居民的燃料气,也有相当数量通过火炬燃烧放空.随着国家节能减排的深入,利用焦炉气制甲醇一方面减少对大气CO2的排放,另一方面还可以产生经济效益.开发了纯氧部分氧化制合成气的技术,在焦炉气制甲醇装置中采取ATR技术,其主要包括仪表选型、复杂控制及联锁逻辑三方面的内容.合理的设计实现对装置的工艺过程实时监控、设备的安全运行,提高工艺气转化率.%The coke oven gas is the by-product in coking process and is flammable.Partial coke oven gas returns to coke burner as heating fuel, the surplus gas is largely applied as urban fuel gas, and quite a lot is vented to flare stack.With the support from the state for energy-saving and pollution-reducing project, the methanol project based on coke oven gas is a favorble option: it can reduce CO2 emmission and also yield economic benefit.After years' exploration and research, a synthetic gas production technology by the partial oxidation of pure oxygen has been developed, therefore ATR technology will be widely applied in this process.Instrumentation design plays an important role in application of ATR technology.

  6. Changes of telomere and telomerase in peripheral blood of coke oven workers%焦炉作业工人外周血中端粒及端粒酶的变化

    Institute of Scientific and Technical Information of China (English)

    李小龙; 王威; 李智涛; 祝寒松; 燕贞; 王丽霞; 赵勇; 李时恩; 吴拥军; 吴逸明

    2012-01-01

    Objective To explore the impact of coke oven emission on the changes of telomere length and telomerase activity in coke oven workers. Methods 215 coke oven workers were taken as exposed group. 125 employees who had no exposure history to coke oven emission were selected as the control group. Use the test kits to extract leukocyte genome DNA and telomerase from their peripheral venous blood. The SYBR Green I real time PCR were used to detect the relative telomere length and relative telomerase activity. Results Relative telomere DNA length of white blood cells in the exposure group was shorter than that of the control group and relative telomerase activity in the exposure group was stronger than that of the control group. All the differences were statistically significant ( P < 0. 05). The relations of relative telomere DNA length and relative telomerase activity in the exposure group were a significantly negative correlation ( r = 0. 506, P < 0.01). The relations of relative telomere DNA length in the workers working on oven top, oven bottom and oven side and the concentration of B(a)p at the oven top, oven bottom and oven side were significantly negative correlation(r= -0.472,P<0. 01), but the relations of relative telomerase activity showed positive correlation (r=0. 421, P<0.01). Conclusions Coke oven emission could shorten the telomere DNA, and elevate the activity of telomerase, causing the disruption of telomere homeostasis.%目的 探讨焦炉逸散物对焦炉工人端粒长度和端粒酶活力变化的影响.方法 以焦炉作业工人215名为接触组,非焦炉作业工人125名为对照组.采空腹外周静脉血,提取外周血中白细胞基因组DNA和端粒酶,应用实时荧光定量聚合酶链式反应(PCR)检测外周血中白细胞端粒DNA相对长度、端粒酶相对活力.结果 接触组外周血中白细胞端粒DNA相对长度小于对照组,端粒酶相对活力高于对照组,差异均有统计学意义(P<0.05).接触组端粒相

  7. Reform Practice and Benefit Analysis on Flue Gas Waste Heat Recovery Project of Coke Oven%焦炉烟道废气余热回收项目改造实践及效益分析

    Institute of Scientific and Technical Information of China (English)

    王志强

    2015-01-01

    文章结合山西金桃园煤焦化集团有限公司的实际运行情况,分析焦炉烟道废气余热回收改造实践及效益,为众多焦化企业实现节能降耗提供参考。%In this paper, the author combin with the actual operation of Shanxi Jintaoyuan Coking Group Co., Ltd., It ana-lyzes coke oven flue gas waste heat recovery and the practice of rebuilding of benefit, provides the reference for the numer-ous coking enterprises to achieve energy saving.

  8. 焦炉煤气制天然气工艺中甲烷化的仿真系统%Simulation of Methanation Reaction for Substitute Natural Gas Production by Coke Oven Gas

    Institute of Scientific and Technical Information of China (English)

    来翊; 刘金刚; 刘振峰; 吴迪镛

    2011-01-01

    焦炉煤气制天然气对拓宽天然气的供应渠道和提高焦炉煤气的清洁利用效率具有重要意义,与焦炉煤气制甲醇等相比,有能源利用率高、耗水量低、无二氧化碳排放等优势.为了提高能源利用率,提出了焦炉煤气制天然气专利工艺,建立了首套焦炉煤气甲烷化合成天然气全流程工业试验装置.甲烷化催化剂及配套工艺是项目的核心部分,因此对甲烷化反应进行准确的仿真计算,对于指导项目设计和生产操作有着重要意义.通过建立甲烷化反应的数学模型,并运用化工动态流程仿真优化系统(Dynamic Simulation& Optimization System,DSO)平台对工业化装置和工业试验装置进行了全过程仿真.实验结果表明,整个过程能够很好地反映装置正常工况时的运行情况.%It is important that Coke oven gas to natural gas can widen the supply channels of natural gas and improve the clean efficiency of using Coke oven gas. It has higher energy efficiency, lower water consumption than coke oven gas - to - methanol, and without carbon dioxide emissions. We proposed a patented process of coke oven gas to natural gas, and completed the first set of industrial test equipments' 1000 - hour non - stop working, in which coke oven gas was methanated into natural gas. Because methanation catalyst and its supporting technology are the core of the project, accurate simulatione for the methanation reaction is significant to instruct both the project design and production operations. Through building the mathematic model of methanation reaction and using the Dynamic Simulation & Optimization System ( DSO), the industrial equipment and industrial test equipment were simulated. The result of application indicates that the whole simulation process can reflect the running of the equipment under normal conditions.

  9. Coking technology using packed coal mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Kuznichenko, V.M.; Shteinberg, Eh.A.; Tolstoi, A.P. (Khar' kovskii Nauchno-Issledovatel' skii Uglekhimicheskii Institut, Kharkov (Ukrainian SSR))

    1991-08-01

    Discusses coking of packed coal charges in the FRG, USSR, France, India, Poland and Czechoslovakia. The following aspects are evaluated: types of weakly caking coals that are used as components of packed mixtures, energy consumption of packing, effects of coal mixture packing on coke oven design, number of coke ovens in a battery, heating temperature, coking time, coke properties, investment and operating cost. Statistical data that characterize the Saarberg packing process used in the FRG are analyzed. Packing coal mixtures for coking improves coke quality and reduces environmental pollution. 4 refs.

  10. Association of polymorphisms in AhR, CYP1A1, GSTM1, and GSTT1 genes with levels of DNA damage in peripheral blood lymphocytes among coke-oven workers

    Energy Technology Data Exchange (ETDEWEB)

    Yongwen Chen; Yun Bai; Jing Yuan; Weihong Chen; Jianya Sun; Hong Wang; Huashan Liang; Liang Guo; Xiaobo Yang; Hao Tan; Yougong Su; Qingyi Wei; Tangchun Wu [Huazhong University of Science and Technology, Wuhan (China). Institute of Occupational Medicine and Ministry of Education Key Lab of Environment and Health

    2006-09-15

    Accumulating evidence has shown that both DNA damage caused by the metabolites of polycyclic aromatic hydrocarbons (PAH) and genetic polymorphisms in PAH-metabolic genes contribute to individual susceptibility to PAH-induced carcinogenesis. However, the functional relevance of genetic polymorphisms in PAH-metabolic genes in exposed individuals is still unclear. In this study of 240 coke-oven workers (the exposed group) and 123 non-coke-oven workers (the control group), we genotyped for polymorphisms in the AhR, CYP1A1, GSTM1, and GSTT1 genes by PCR methods, and determined the levels of DNA damage in peripheral blood lymphocytes using the alkaline comet assay. It was found that the ln-transformed Olive tail moment (Olive TM) values in the exposed group were significantly higher than those in the control group. Furthermore, in the exposed group, the Olive TM values in subjects with the AhR Lys{sup 554} variant genotype were higher than those with the AhR Arg{sup 554}/Arg{sup 554} genotype. Similarly, the Olive TM values in the non-coke-oven workers with the CYP1A1 MspI CC + CT genotype were lower than the values of those with the CYP1A1 MspI TT genotype. However, these differences were not evident for GSTM1 and GSTT1. These results suggested that the polymorphism of AhR might modulate the effects of PAHs in the exposed group; however, the underlying molecular mechanisms by which this polymorphism may have affected the levels of PAH-induced DNA damage warrant further investigation.

  11. Cytogenetic damage in Turkish coke oven workers exposed to polycyclic aromatic hydrocarbons: Association with CYP1A1, CYP1B1, EPHX1, GSTM1, GSTT1, and GSTP1 gene polymorphisms.

    Science.gov (United States)

    Ada, Ahmet Oguz; Demiroglu, Canan; Yilmazer, Meltem; Suzen, Halit Sinan; Demirbag, Ali Eba; Efe, Sibel; Alemdar, Yilmaz; Iscan, Mumtaz; Burgaz, Sema

    2013-09-01

    The aim of this study was to determine the frequencies of chromosomal aberrations (CA) and cytochalasin-blocked micronuclei (CBMN) in peripheral blood lymphocytes from Turkish coke oven workers and the influence of CYP1A1, CYP1B1, EPHX1, GSTM1, GSTT1, and GSTP1 gene polymorphisms on these biomarkers. Cytogenetic analysis showed that occupational exposure significantly increased the CA and CBMN frequencies. Gene polymorphisms, on the other hand, did not affect CA or CBMN in either exposed or control subjects. However, due to the limited sample size, our findings need to be verified in future studies with a larger sample.

  12. 燃气石灰竖窑烧焦炉煤气应采取的措施%Measures to be taken for gas fired lime shaft-kiln fired with coke oven gas

    Institute of Scientific and Technical Information of China (English)

    程伟丰

    2011-01-01

    分析了现有燃气石灰竖窑的现状,提出了燃气石灰竖窑以焦炉煤气为燃料煅烧石灰应注意的问题及应采取的措施。%In this paper,present situation of existing gas fired lime shaft-kiln is analyzed,and issues needing attention are proposed and the measures should be taken when coke oven gas is used as fuel for gas fired lime shaft-kiln for calcining lime.

  13. 甲醇弛放气掺入量的变化对焦炉加热的影响%The Impact of Variation in the Blending Ratio of Methanol Purge Gas on the Heating of the Coke Ovens

    Institute of Scientific and Technical Information of China (English)

    严加才; 于泳; 李建华

    2011-01-01

    结合开滦京唐港煤化工园区生产实际,根据甲醇弛放气波动造成煤气热值变化,来计算所需空气和产生废气量以及炉温的变化.结果表明,弛放气掺入量在0%-40%时,若未调节入炉空气量,弛放气每降低10%,理论燃烧温度会升高85℃左右,并提出弛放气波动情况下的调节意见,为焦炉加热调温提供参考.%The amount of air required, the amount of the exhaust gas and the oven temperature were calculated based on the actual production of the Kailuan Coal Chemical Industial Park, in particular, the change in the calorific value due to the fluctuation of the methanol purge gas. Results showed that when the amount of purge gas was between 0% and 40%, the theoretical combustion temperature would raise by approximately 85℃ with every 10% of decrease of the purge gas, on condition that the air feed into the oven was not regulated. The way to regulate the heating of the oven when the purge gas fluctuated was suggested. This can serve as a reference for heating and temperature regulation of the coke ovens.

  14. Temperature Control of 5.5 m Tamping Coke Oven%浅谈5.5米捣固焦炉的温度控制

    Institute of Scientific and Technical Information of China (English)

    赵广磊

    2016-01-01

    The maturity condition of the coke near the machine side and the coke side is poor due to the temperature differ⁃ence between the machine side and the coke side. Throttle orifice plates were adopted in the horizontal tube grid to change the the gas flow distribution in the coke side, the temperatures in the machine side and the coke side were changed and the quality of the machine⁃side coke and the coke side coke were improved. Fire⁃fall management was combined with standard temperature to rectify standard temperature required for coke maturity.%由于捣固焦炉机焦侧温差较小,且焦侧高于机侧,导致机焦侧焦炭成熟情况不佳,通过在横排管中采用节流孔板的方法,改变机焦侧煤气流量分布,从而改变机焦侧温度,提高了机焦侧焦炭质量,并通过采用火落管理与标准温度相结合,修正焦炭成熟所需的标准温度。

  15. The effects of heavy metals and their interactions with polycyclic aromatic hydrocarbons on the oxidative stress among coke-oven workers

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Tian; Feng, Wei; Kuang, Dan; Deng, Qifei [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China); Zhang, Wangzhen [Institute of Industrial Health, Wuhan Iron & Steel (Group) Corporation, Wuhan 430070, China. (China); Wang, Suhan; He, Meian; Zhang, Xiaomin; Wu, Tangchun [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China); Guo, Huan, E-mail: ghuan5011@hust.edu.cn [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China)

    2015-07-15

    Heavy metals and polycyclic aromatic hydrocarbons (PAHs) are predominate toxic constituents of particulate air pollution that may be related to the increased risk of cardiopulmonary events. We aim to investigate the effects of the toxic heavy metals (arsenic, As; cadmium, Cd; chromium, Cr; nickel, Ni; and lead, Pb), and their interactions with PAHs on oxidative stress among coke-oven workers. A total of 1333 male workers were recruited in this study. We determined their urinary levels of As, Cd, Cr, Ni, Pb, twelve PAH metabolites, 8-hydroxydeoxyguanosine (8-OHdG), and 8-iso-prostaglandin-F2α (8-iso-PGF2α). Multivariate linear regression models were used to analyze the effects of these metals and their interactions with PAHs on 8-OHdG and 8-iso-PGF2α levels. It was found that only urinary As and Ni showed marginal or significant positive linear dose-dependent effects on 8-OHdG in this study population, especially among smokers (β=0.103, P=0.073 and β=0.110, P=0.002, respectively). After stratifying all participants by the quartiles of ΣOH-PAH, all five metals showed linear association with 8-OHdG in the highest quartile subgroup (Q4) of ΣOH-PAHs. However, these five urinary metals showed significantly consistent linear associations with 8-iso-PGF2α in all subjects and each stratum. Urinary ΣOH-PAHs can significant modify the effects of heavy metals on oxidative stress, while co-exposure to both high levels of ΣOH-PAHs and heavy metals render the workers with highest 8-OHdG and 8-iso-PGF2α (all P{sub interaction}≤0.005). This study showed evidence on the interaction effects of heavy metals and PAHs on increasing the oxidative stress, and these results warrant further investigation in more longitudinal studies. - Highlights: • Heavy metals and PAHs are predominate toxic constituents of particulate matters. • Urinary As and Ni showed linear dose-dependent effects on 8-OHdG and 8-iso-PGF2α. • PAHs significant interact with toxic metal in increasing 8

  16. ISS-J脱硫催化剂在焦炉煤气净化系统的应用%The Application of the ISS-J Catalyst for the Desulfurization of Coke-oven Gas

    Institute of Scientific and Technical Information of China (English)

    李成峰; 方前军

    2011-01-01

    针对焦炉煤气净化系统原采用PTV复合脱硫催化剂,存在催化剂和纯碱消耗高,脱硫净化度不稳定的问题,采用了ISS-J焦炉气专用催化剂,在不改变设备及流程的情况下,碱耗从2550kg/d降到400kg/d,脱硫净化度保持在约5mg/m3,废液排放量5m3/d,副反应生成率由25.47%降低到2.29%.%Previously, for the purification unit of the coke oven gas, the PTV compound desulfurization catalyst was used, which had the disadvantage of higher consumption of catalyst and soda ash, on top of that, the purification effect was not stable. After adopting the ISS-J catalyst which was special for coke oven gas for 3 months, and with all equipment remained unchanged, the catalyst consumption decreased by 70%, the soda ash consumption decreased from 2,550kg/d down to 400kg/d, and the sulfur removal rate was around 5mg/m3. The waste liquid discharge was only 5m3, and the side reaction rate decreased from 25.47% down to 2.29%.

  17. Hydrogen Production by Catalytic Partial Oxidation of Coke Oven Gas in BaCo0.7Fe0.3-xZrxO3-δ Ceramic Membrane Reactors

    Directory of Open Access Journals (Sweden)

    Yao Weilin

    2016-01-01

    Full Text Available The BaCo0.7Fe0.3-xZrxO3-δ (BCFZ, x = 0.04–0.12 mixed ionic–electronic conducting (MIEC membranes were synthesized with a sol–gel method and evaluated as potential membrane reactor materials for the partial oxidation of coke oven gas (COG. The effect of zirconium content on the phase structure, microstructure and performance of the BCFZ membrane under He or COG atmosphere were systemically investigated. The BaCo0.7Fe0.24Zr0.06O3-δ membrane exhibited the best oxygen permeability and good operation stability, which could be a potential candidate of the membrane materials for hydrogen production through the partial oxidation of COG.

  18. 宝钢三期焦炉高开工率加热调节实践%Heating regulation practice for high pushing rate of Baosteel 3rd coke oven battery

    Institute of Scientific and Technical Information of China (English)

    李勇; 余国普

    2015-01-01

    This paper introduces the thermal regulation practice of Baosteel JNX60-2 type coke oven battery for 125%pushing rate, analyzes the difficulties for high pushing rate.High pushing rate can be achieved by regulating the temperature distribution in the chamber during production and heating schedule.%介绍了JNX60-2型焦炉125%高开工率生产的热工调节实践,分析了高开工率的生产难点,调整了生产条件下的焦炉温度分布,总结提出了高开工率的加热制度。

  19. Application of sealing socket joint of medium-temperature pitch in 6m coke oven battery%中温沥青密封承插口在6m 焦炉的应用

    Institute of Scientific and Technical Information of China (English)

    邵仪先

    2014-01-01

    This paper introduced a new technology for socket joint of ascension pipe by sealing with medium-temperature pitch,which has successfully been used for four 6m coke oven batteries in terms of improving operating environment and a remarkable economic benefit by 330,000 RMB yuan all year around.%介绍了上升管承插口采用中温沥青密封处理的新方法,已成功应用于4座6m 焦炉,全年效益可达33万元,改善了作业环境,经济环保效益显著。

  20. Polymorphism of p53 gene in induced sputum cells among coke oven workers%焦炉工人痰细胞p53基因外显子突变检测

    Institute of Scientific and Technical Information of China (English)

    张萍; 郑金平; 孙建娅

    2011-01-01

    目的 探讨焦炉工人痰细胞p53基因突变与焦炉暴露关系.方法 选取某焦化厂125名焦炉作业工人(炉底38人,炉侧45人,炉顶42人)作为暴露组,同时选取同厂37名材料管理工人作为对照组;个体采样法对作业环境进行监测;高渗盐水超声雾化法诱导取痰,分离痰细胞;高效液相色谱法检测环境空气样本B[a]P和尿中1-羟基芘的水平;聚合酶链式反应-单链构象多态性方法(PCR-SSCP)检测痰细胞p53基因突变的情况.结果 暴露组中炉顶工人组痰细胞p53基因6、7外显子和p53基因5、6、7外显子总突变率分别为14.3%,21.4%,33.3%,明显高于对照组(0%,5.4%,5.4%),差异有统计学意义(P<0.05),且总突变率有随外暴露水平升高而升高的趋势(x2=7.457,P<0.01);经多元Logistic回归分析,焦炉暴露、炉顶暴露、炉底暴露和年龄的调整OR值(95% CI)分别为25.278(3.461~184.625)、7.359(1.017 ~53.267)、22.228(3.146 ~ 157.082)、1.106(1.011 ~1.211),是焦炉工人痰细胞p53基因突变率升高的主要危险因素.结论 焦炉逸散物可诱发焦炉工人的痰细胞p53基因突变率升高,且与暴露水平有关.%Objective To explore the relationship between the mutation of p53 gene in induced sputum cells and the exposure to PAHs among coke oven workers. Methods Totally 125 coke oven workers in a steel factory were selected as exposed group and 37 workers from the warehouse of the same factory without occupational carcinogen exposure were selected as control group. The working environment was monitored with individual sampling method. Sputum was induced and collected with ultrasonic nebulization of hypertonic saline and the sputum cells were separated. Uurine samples were collected from the workers after the night shift. The concentrations of urinary l-hydroxypyrene( HpU) and benzo( a) pyrene in the air were measured using high performance liquid chromatography( HPLC) and the p53 gene mutation in

  1. 焦炉煤气-甲醇产业链延伸技术方案的经济分析%Economic evaluation of industrial chain extension solutions for coke oven gas to methanol and chemicals

    Institute of Scientific and Technical Information of China (English)

    易群; 吴彦丽; 范洋; 胡长淳; 褚琦; 冯杰; 李文英

    2014-01-01

    与煤制甲醇和天然气制甲醇工艺相比,焦炉煤气制甲醇不仅可以有效利用焦炉煤气中的氢,而且具有低成本的优势。在焦炉煤气制甲醇工艺基础上,文中提出了3种具有发展潜力的焦炉煤气综合利用方案:①气化煤气-焦炉煤气制甲醇生产方案;②焦炉煤气-乙炔-甲醇下游产品方案;③气化煤气-焦炉煤气-乙炔-甲醇下游产品方案。以200×104 t焦炭的生产规模分析了3种方案经济性,其毛利润分别为24.21亿元,18.92亿元和28.74亿元;内部收益率分别为28.29%、24.34%和27.11%。气化煤气-焦炉煤气-乙炔-甲醇下游产品方案充分发挥了规模效应和产品高附加值的特点,具有明显的经济优势;系统灵活性高,抵御市场风险能力强。%Production cost of methanol from abundant and cheap coke oven gas (COG) is about 800-1000 CNY·t-1 lower than that from coal or natural gas. With expansion of international methanol production capacity and production scale, methanol market competition becomes more intense and cost advantage of coke oven gas to methanol is reduced evidently. It is significant to improve technology and extend industrial chains to use coke oven gas and obtain maximal benefits on the basis of coke oven gas to methanol production. One technical solution is combining coke oven gas with coal gasified gas (CGG) to produce methanol. CH4/CO2 reforming technology is used to convert CO2+CH4 into H2+CO, and adjust H2/CO ratio of syngas in this scheme. With this scheme, methanol production can increase by 30%. Another option is to extend methanol industrial chain to obtain high-value-added downstream products, such as vinyl acetate, polyvinyl alcohol, and 1,4-butanediol. In this design, CH4 is separated from COG to make acetylene, which is used to synthesize methanol downstream products by methane partial oxidation technology. However, 0.07 billion m3 H2 surplus and small scale of methanol production

  2. Prevalence and risk factors of metabolic syndrome in coke-oven workers%焦炉作业工人代谢综合征及其危险因素分析

    Institute of Scientific and Technical Information of China (English)

    张慧芳; 张红明; 张萍; 田凤(契); 李卫星; 李克贤; 冯连生; 郑金平

    2011-01-01

    目的 分析焦炉作业工人代谢综合征(MS)患病情况及其危险因素,为其防治提供依据.方法 选取某焦化厂 267名男性焦炉作业工人为暴露组,同厂171名库工、材料工、机电工人为对照组,调查表收集个人基本信息,检测身高、体重、血压、空腹血糖、胆固醇、高密度脂蛋白、甘油三酯水平,按照中华医学会糖尿病分会建议的标准诊断MS.结果 暴露组MS和高血压患病率分别为10.5%和25.5%,其中炉顶、炉侧、炉底组MS和高血压患病率分别为11.2%、8.5%、11.5%和31.8%、20.7%、21.8%,均明显高于对照组(2.3%和10.5%),差异有统计学意义(P<0.05).炉顶、炉侧、炉底3组之间差异无统计学意义(P>0.05);多因素Logistic回归分析显示,焦炉暴露和年龄为MS和高血压的危险因素,调整OR(95%CI)值分别为6.798(2.021~21.793)、1.184 1(0.087~1.290)和3.161(1.737~5.752)、1.085(1.026~1.147).结论 焦炉作业可增加焦炉工人MS和高血压患病危险性,年龄与MS升高有关联.%Objective To analyze the morbidity rate of metabolic syndrome ( MS ) and its risk factors in coke-oven workers for prevention of the disorder. Methods Totally 267 male coke-oven workers were chosen as exposed group and 171 male library workers, materials workers, mechanical and electrical workers were chosen as controls. Basic personal informarion were collected with a questionnaire. All subjects accepted physical examination including measurements of body height and weight, blood pressure, blood glucose, high density lipoprotein cholesterol ( HDL-C ), and triglyceride ( TG ). The diagnosis of MS was based on the criterion recommended by Chinese Diabetes Society. Results The morbidity rate of MS and hypertension in the workers were 10.5% and 25.5%. The morbidity rates of MS and hypertension for the worker working at the top,side,and bottom of coke-oven were 11.2% ,8. 5% ,and 11.5%and 31.8% ,20. 7% ,and 21.8

  3. The triumphs of coke

    Energy Technology Data Exchange (ETDEWEB)

    Mott, R.A.

    2004-07-01

    This is a reproduction of a booklet specially written by Dr R.A. Mott and designed by Mr G.E. Hall to mark the jubilee of the Coke Oven Managers' Association, founded in 1915. Whilst mentioning early methods of making coke in Great Britain, it deals particularly with the many developments in coke usage which took place before 1915 and is complementary to the 'History of coke making' written by Dr Mott in 1936. Uses covered include: for malting, for non-ferrous metal making, in an iron blast furnace, in crucible steel making, in the chafery and puddling process, in a foundry cupola, and in railway locomotives. 15 ills.

  4. Coke: its constitution and utilisation

    Energy Technology Data Exchange (ETDEWEB)

    Ruth Callcott; Tom Callcott [Callcott Consulting (Australia)

    2008-06-15

    Coke made in coke ovens from coal and used in iron blast furnaces is a strategically critical manufactured product for contemporary and future world iron production. The important physical, chemical and microscopic properties of cokes are examined and explained, drawing on both an exhaustive literature review and the extensive R&D, consulting and industrial experience of the authors. The emphasis is on characterising the family of cokes as materials rather than considering the raw materials of carbonisation and the carbonisation processes. The term 'coke' covers a wide range of materials that can be classified in a number of ways based either on properties or utilisation practices. With few exceptions, these materials are manufactured for specific industrial purposes such as metallurgical processes, making gases or filtering fluids. This report primarily concerns industrial cokes with special concern for blast furnace cokes and their utilisation in iron making. Other industrial cokes and those made in pilot plants or laboratory ovens receive attention where their properties help understand primary utilisation as blast furnace coke.

  5. Fissure formation in coke. 2: Effect of heating rate, shrinkage and coke strength

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    We investigate the effects of the heating rate, coke shrinkage and coke breakage strength upon the fissure pattern developed in a coke oven charge during carbonisation. This is done principally using a mechanistic model of the formation of fissures, which considers them to be an array of equally spaced fissures, whose depth follows a 'period doubling' pattern based upon the time history of the fissures. The model results are compared with pilot scale coke oven experiments. The results show that the effect of heating rate on the fissure pattern is different to the effect of coke shrinkage, while the effect of coke breakage strength on the pattern is less pronounced. The results can be seen in both the shape and size of resulting coke lumps after stabilisation. The approach gives the opportunity to consider means of controlling the carbonisation process in order to tune the size of the coke lumps produced. 7 refs., 18 figs., 4 tabs.

  6. Automation of a coke battery

    Energy Technology Data Exchange (ETDEWEB)

    Simonov, N.F.; Bannikov, L.S.; Yakushina, E.N.; Mil' ko, M.S.

    1980-10-01

    This paper discusses methods of remote control of machines used for discharging coke ovens. The system, developed by the Construction Office of AiM Giprokoks, consists of a number of detecting and transmitting coupling coils and oscillators installed at various places on a coke battery. A scheme of the automated remote control system is given. Method of placing coupling coils and covering them to prevent damages is explained. Principles of coupling coil operation are described. By means of coupling coils exact position of a quenching car, coke discharging machine, and machine removing the coke oven door, can be controlled. When the position of a machine is not exact, operation of other machines is blocked. Operation of the system is regarded as satisfactory. Principles of operation of another system in which, instead of coupling coils coupling bars are installed, are evaluated. Bars control position of machines. The system has numerous weak points and its introduction is not recommended. (In Russian)

  7. 淮钢套筒窑下烧嘴掺烧焦炉煤气改造%Modification of mixed combustion of coke oven gas for lower combustion chamber in the annular shaft kiln of Huaisteel

    Institute of Scientific and Technical Information of China (English)

    张全生

    2014-01-01

    分析了煤气热值下降对石灰煅烧造成的影响,提出下燃烧室掺烧焦炉煤气方案,并对该方案进行了可行性分析,根据方案要求设计了一种新型燃气烧嘴,最后对整个方案的经济性进行了分析,保证了该改造方案无论从技术上还是经济上都能够满足要求。%The influence of lime calcinations effected by decreasing value converter gas was analyzed . A new scheme mixing coke oven gas in lower combustion chamber was proposed .And the feasibility of the scheme was analyzed .According to the design requirements , a new type of gas burner was de-signed.Finally the economical efficiency of this scheme was analyzed , which could be make sure the modification scheme was feasible .

  8. 提高焦炉气甲醇生产中总碳利用率的措施%Measures of Improving Total Carbon Utilization Efficiency by Using Coke-Oven Gas for Methanol Production

    Institute of Scientific and Technical Information of China (English)

    台文玲

    2014-01-01

    在以焦炉气为原料生产甲醇过程中,新鲜合成气的总碳利用率达不到设计要求,为此采取了调整转化炉工艺操作条件的措施,即提高转化炉温度和压力、降低水碳比等以降低新鲜合成气中 CO2的含量。改进后,催化剂使用后期的精甲醇产量和新鲜合成气的总碳利用率分别提高了19 t/d和9.4%,CO2排放量减少了8623 t/a。%In the process of making methanol by using coke-oven gas as raw material , total carbon utilization efficiency of fresh synthesis gas is lower than design target , measures are taken thus adjusting working conditions of converter by raising its temperature and pressure , lowering water/carbon ratio to reduce CO 2 in fresh synthesis gas .It has been found the output of purified methanol and total carbon utilization efficiency have been improved by 19 t/d and 9.4% in later service period of catalyst , and CO 2 emission has been reduced about 8 623 t/a.

  9. Purge gas producing LNG in coke oven gas to methanol%焦炉煤气制甲醇的弛放气生产液化天然气

    Institute of Scientific and Technical Information of China (English)

    董永波

    2015-01-01

    通过对20万t/a焦炉煤气制取甲醇过程中产生的甲醇弛放气进行分析研究,提出了利用甲醇弛放气合成液化天然气的循环再利用途径,并且与利用甲醇弛放气合成氨、合成甲醇等循环再利用方法对比,得出了利用甲醇弛放气生产液化天然气是当前最有效、最经济的利用途径,项目实施后企业每年可以生产液化天然气1.34万t,收益2200万元。%The paper analyzes and investigates methanol purge gas producing in 200 000 t/a coke oven gas to methanol process, it proposes recycling method in producing LNG by methanol purge gas, it obtains that producing LNG by methanol purge gas is the most effective and most economical way after contracting recycling methods between synthesis ammonia and synthesis methanol by methanol purge gas. After the implementation of the project, the company can produce LNG 13 400 t/a, 22 million yuan profit.

  10. Selection and Execution for Process Scheme of Synthetic Ammonia Made by Coke-Oven Gas%焦炉煤气制合成氨工艺方案的选取和实施

    Institute of Scientific and Technical Information of China (English)

    文德国; 苏庆贺; 陈世通

    2014-01-01

    介绍了山东临沂恒昌化工科技有限公司焦炉煤气制合成氨装置的立项背景;确定了装置的工艺方案和主要设备;简述了装置节能降耗的主要措施。结果表明:该装置一次试车成功,吨氨电耗约1000 kW· h,制造成本约1500元/t,经济效益明显。%Author has introduced the project approval background for plant of synthetic ammonia made by coke-oven gas in the Shandong Linyi Hengchang Chemical Engineering Science and Technology Company Ltd .; has determined the process scheme and main equipment; has described the main measures about energy saving and consume lowering.Result indicates that the trial run of plant was succesful in one time, the electricity power per ton of ammonia is saved by 1 000 kW· h, fabrication cost is saved by 1 500 Yuan RMB per ton, the economic benefit is obvious.

  11. Microwave Ovens

    Science.gov (United States)

    ... ovens heat food using microwaves, a form of electromagnetic radiation similar to radio waves. Microwaves have three characteristics ... that their microwave oven products meet the strict radiation safety standard ... if your microwave oven has damage to its door hinges, latches, or seals, or ...

  12. Comparison of metallurgical coke and lignite coke for power generation in Thailand

    Science.gov (United States)

    Ratanakuakangwan, Sudlop; Tangjitsitcharoen, Somkiat

    2017-04-01

    This paper presents and compares two alternatives of cokes in power generation which are the metallurgical coke with coke oven gas and the coke from lignite under the consideration of the energy and the environment. These alternatives not only consume less fuel due to their higher heat content than conventional coal but also has less SO2 emission. The metallurgical coke and its by-product which is coke oven gas can be obtained from the carbonization process of coking coal. According to high grade coking coal, the result in the energy attitude is not profitable but its sulfur content that directly affects the emission of SO2 is considered to be very low. On the other hand, the coke produced from lignite is known as it is the lowest grade from coal and it causes the high pollution. Regarding to energy profitability, the lignite coke is considered to be much more beneficial than the metallurgical coke in contrast to the environmental concerns. However, the metallurgical coke has the highest heating value. Therefore, a decision making between those choices must be referred to the surrounding circumstances based on energy and environment as well as economic consideration in the further research.

  13. The identification of dangerously coking coals

    Energy Technology Data Exchange (ETDEWEB)

    Barriocanal, C.; Patrick, J.W.; Walker, P.A. [Loughborough Univ. of Technology, Leicestershire (United Kingdom)] [and others

    1995-12-31

    When coals are carbonised in slot-type ovens, layers of plastic coal are formed parallel to the oven walls and move progressively inwards eventually meeting at the oven centre. It is within these plastic layers that the principal processes which result in particulate coal being converted into porous, fused coke take place. For some coals, usually having volatile matter contents between 17 and 25wt% (dry, ash-free basis), these processes are accompanied by the generation of measurable gas pressures within the plastic layers which attain maximum levels when the two layers meet at the oven centre. These pressures are transmitted through the coke to the oven walls, causing damage if sufficiently high. Other coals, similar in chemical analysis and swelling properties, can be carbonised with impunity. The technical aspects of the coking pressure phenomenon are well known. However, the fundamental processes involved in the generation of internal gas pressures are not fully understood. Thus, before being used in blends for commercial coke production, potentially dangerous coals are tested by carbonising upwards of 180kg charges in moveable-wall ovens and measuring directly the pressures exerted on the walls. Clearly, it would be helpful if dangerously coking coals could be identified from laboratory tests. Preliminary findings of a laboratory study designed to gain further insight into coking pressure development are presented in this paper. Internal gas pressures have been ascribed to volatiles trapped within either the plastic envelope or the plastic layer implying an overlap of the temperature ranges of volatile release and fluidity. An attempts to assess this view using, initially, thermogravimetric analysis and Gieseler plastometry and, later, a coking bomb are described, the results being related to internal gas pressures measured in a 1.5kg double-wall oven.

  14. South Africa faces coke shortage

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-05-01

    Iscor Vanderbijlpark in South Africa may need to import substantial tonnages of coking coal as a result of increasing quality demands on coke at Vanderbiljpark (to support the recently installed PCI process) as well as the Newcastle works. Availability of coke is not only a problem for the South African steel industry but is a global problem as the production of coke in Western countries has declined over the past three years. A massive expansion in coke-making capacity is happening in China but the Chinese beehive ovens create serious pollution problems. A world shortage of coke of 30 million t/y by 2005 is estimated, rising to over 60 million t/y by 2010 of no new capacity is created. Steelmakers have succeeded in reducing their consumption of coke, by pulverised coal injection by better distribution of components in the furnace shaft and by decline in use of the blast furnace-basic oxygen furnace route, but the industry is still facing serious shortages of coke.

  15. 基于信息化平台的焦炉集气管压力监控系统的开发%Development of Pressure Monitoring System for Gas-collecting Tube of Coke Oven Based on the Informatization Platform

    Institute of Scientific and Technical Information of China (English)

    朱里红; 杨明; 王洋

    2014-01-01

    The pressure system of gas-collecging tube in the coke oven is a typical nonlinear multi-variable coupled system,composed of coke oven,gas-collecting tube,primary cooler,blower and a number of regulating valves.Through control of the opening of the butterfly valve,the pressure of the gas-collecting tube is maintained at 100 ±20 Pa to facilitate improvement of coke and gas quality.That also produces positive effects on life span of furnace body,energy saving and environment protection.KingSCADA is characterized through integrated management,modular development,visual and intelligent diagnosis and control,easy and simple utilization and safe reliable operation.This paper presents development of the pressure monitoring system by means of KingSCADA on the basis of the operating characteristics of the gas-collecting tube of the coke oven.%焦炉集气管压力系统是典型的非线性多变量耦合系统,由焦炉、集气管、初冷器、鼓风机和多个调节阀组成,通过对蝶阀开度的控制使集气管压力保持在100 Pa ±20 Pa,有利于提高焦炭和煤气质量,同时还对炉体寿命、节能、环保等有积极的作用。King-SCADA具有集成化管理、模块式开发、可视化、智能化诊断及控制,使用简单方便,运行安全可靠等特点,介绍了在焦炉集气管工作特性的基础上利用KingSCADA实现压力监控系统的开发。

  16. Assessment of thermal efficiency of heat recovery coke making

    Science.gov (United States)

    Tiwari, H. P.; Saxena, V. K.; Haldar, S. K.; Sriramoju, S. K.

    2017-02-01

    The heat recovery stamp charge coke making process is quite complicated due to the evolved volatile matter during coking, is partially combusted in oven crown and sole flue in a controlled manner to provide heat for producing metallurgical coke. Therefore, the control and efficient utilization of heat in the oven crown, and sole flue is difficult, which directly affects the operational efficiency. Considering the complexity and importance of thermal efficiency, evolution of different gases, combustion of gasses in oven crown and sole flue, and heating process of coke oven has been studied. A nonlinear regression methodology was used to predict temperature profile of different depth of coal cake during the coking. It was observed that the predicted temperature profile is in good agreement with the actual temperature profile (R2 = 0.98) and is validated with the actual temperature profile of other ovens. A complete study is being done to calculate the material balance, heat balance, and heat losses. This gives an overall understanding of heat flow which affects the heat penetration into the coal cake. The study confirms that 60% heat was utilized during coking.

  17. Prediction of coking dynamics for wet coal charge

    Directory of Open Access Journals (Sweden)

    Kardaś Dariusz

    2015-09-01

    Full Text Available A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

  18. Changes of Th17 cytokine in human bronchial epithelial cells induced by coke oven emission%焦炉逸散物致支气管上皮细胞 Th17细胞因子改变

    Institute of Scientific and Technical Information of China (English)

    李红丽; 解秋艳; 刘秀玲; 牛勇; 戴宇飞; 郑玉新; 姚林; 段化伟

    2014-01-01

    OBJECTIVE To find the infla mmation bio markers induced by coke oven e missions (COE),we investigated the changes of T helper 17 (Th17 )cytokines in hu man bronchial epithelial (16HBE)cells.METHODS 16HBE cells were exposed to organic extracts of COE collected fro m co-king plant at the concentrations of 5,10 and 20 mg·L -1 for 24 h or 5 d to establish short-term and long-term cell models,respectively.Cell viability was measured by MTT assay and infla mmatory da mage was assessed by lactate dehydrogenase assay (LDH).The cytokines in culture supernatant sa mples was detected by co mmercial hu man Th17 cytokine panel kit.RESULTS COE Can induce infla mmation in COE 20 mg·L -1 group and no expression on IL-17 F and IL-1 β.The concentration of IL-10 was 1 .25 ± 0.54,1 .39 ±0.13 and (1 .90 ±0.73)pg·mL -1 in COE 5,10 and 20 mg·L -1 group showing good con-centration-effect relationship (r=0.98,P <0.05 ).IL-23 expression was found only higher at 10 and 20 mg·L -1 and the concentrations were 3.38 ±3.90 and (1 .74 ±2.00 )pg·mL -1 ,respectively.In 16HBE cells treated by COE for 5 d,elevated expression of IL-17A was found in COE 5 and 10 mg·L -1 group,and there was statistically sigificant difference between COE 10 mg·L -1 and DMSO group (P<0.05).Elevated concentration of IL-17F of 10.2 ±1 1 .78 and (6.79 ±7.84)pg·mL -1 was found in COE 5 and 10 mg·L -1 group.The concentration of IL-10 was 1 .71 ±0.02,1 .49 ±0.25 and (2.82 ± 0.33)pg·mL -1 in COE 5,10 and 20 mg·L -1 group,respectively.We found increased IL-1 βexpression with concentration of 2.72 ±0.62,2.25 ±0.33 and (0.93 ±0.21 )pg·mL -1 in COE 5,10 and 20 mg·L -1 group with negative dose-response relationship.We also found more elevated TNF-αlevels in the 5 d than in the 24 h model with no COE specific relationship.CONCLUSION COE induces expression changes of Th17 cytokines profile in 16HBE cells,including IL-23 and IL-1 βfor early and long-term infla mmation,respectively.IL-10 may be a candidate

  19. Recent trends in the cokemaking of the Ukraine in view of global coke market problems

    Energy Technology Data Exchange (ETDEWEB)

    Rudyka, V. [Giprokoks Institute, Kharkov (Ukraine)

    2004-07-01

    The presentation describes the coke making industry in the Ukraine and other CIS countries (Russia, Kazakhstan, and Georgia). The production and export of coke from the Ukraine has recently increased. The restraining factor will be the supply of domestic coking coal. There are plans for new coke oven batteries and introduction of new technologies. The 12-page text is accompanied by a set of 7 slides/overheads. 6 refs., 3 tabs.

  20. Experimental research on heat transfer performances of salty bath spiral coil waste heat recovery equipment in coke oven ascending pipe%盐浴螺旋盘管式焦炉上升管余热回收装置传热性能试验

    Institute of Scientific and Technical Information of China (English)

    杨哲君; 张素军; 李菊香

    2015-01-01

    对盐浴螺旋盘管式结构的焦炉上升管高温荒煤气余热回收装置进行了以烟气代替荒煤气的传热性能模拟试验,得到了上升管余热回收装置螺旋盘管环形套筒的外壁温度分布、上升管内烟气侧的传热系数、环形套筒内螺旋盘管外盐浴的自然对流传热系数等试验研究结果.结果表明,装置螺旋盘管环形套筒的外壁温度分布并非均匀,随上升管内烟气温度的升高而波动增大;烟气侧对流传热系数在Re数高于2900后随Re数的增大而明显上升;螺旋盘管外盐浴的自然对流传热系数随熔盐温度的升高几乎不变.根据试验结果拟合出环形套筒内螺旋盘管外盐浴的自然对流传热关联式,为实际的工程应用提供参考.%This paper tested the heat transfer performances of a salty bath spiral coil high temperature coke-oven gas waste heat recovery equipment in coke oven ascending pipe. Flue gas was instead of coke-oven gas as the heat transfer media. The experiment obtained temperature distribution of spiral coil sleeve on the outer wall of the waste heat recovery equipment,the heat transfer coefficients of flue gas in ascending pipe,the outer natural convection heat transfer coefficients of salty bath spiral coil in annular sleeve and other experiment results. The test results showed that the temperature distribution of spiral coil sleeve on the outer wall was not uniform,and fluctuated more as the flue gas temperature increased in the ascending pipe;the convection heat transfer coefficient of flue gas increased evidently with the increase ofRe number especially afterRe number was greater than 2900;the outer natural convection heat transfer coefficient of the salty bath spiral coil was almost a constant value with the increase of molten salt temperature. Based on the test results,this paper presented the outer natural convection heat transfer correlation of the salty bath spiral coil in annular sleeve

  1. Separation Processes and Economic Analysis of Associated Semi-coke Oven Gas Membrane Separation Enhanced Hydrogen%兰炭伴生焦炉煤气膜分离增强制氢分离工艺及经济性分析

    Institute of Scientific and Technical Information of China (English)

    张健青

    2013-01-01

    In order to utilize the hydrogen effectively in the coke oven gas, a by-product of low temperature pyrolysis, a process based on the hydrogen production by methane steam reforming and water gas shift reactions was proposed, and the membrane reactors coupling reaction and separation were used to enhance the hydrogen production. By selective membrane and metal hydride based thermal swing adsorption, hydrogen products with varied purity can be obtained.%为了有效回收煤低温热解过程中伴生的副产物-焦炉煤气中的氢气成分,本文提出了一种基于甲烷蒸汽重整和水煤气变换制氢的工艺路线,并通过耦合反应和分离过程的膜反应器提高了氢气的产率,通过膜渗透和基于金属氢化物的变温吸附分离可输出不同纯度的氢气产品。

  2. Environment protection in the area of by-products facilities in coking plant

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Tomal; Henryk Zembala; Krzysztof Kalinowski; Milan Fedorov; Ludovt Kosnac; Jan Hromiak [Biuro Projektow Koksoprojekt Sp. z o.o., Zabrze (Poland)

    2004-07-01

    20 slides/overheads outline the presentation on the subject of the environmental protection program implemented at the U.S. Steel Kosice Coking Plant. Actions taken include the control of emissions by a system of cooling coke oven gas. A hermetically sealed system uses nitrogen flow for tar management and hermetic loading of the liquid coal by-product Benzol.

  3. Fissure formation in coke. 3: Coke size distribution and statistical analysis

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; D.E. Shaw; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    A model of coke stabilization, based on a fundamental model of fissuring during carbonisation is used to demonstrate the applicability of the fissuring model to actual coke size distributions. The results indicate that the degree of stabilization is important in determining the size distribution. A modified form of the Weibull distribution is shown to provide a better representation of the whole coke size distribution compared to the Rosin-Rammler distribution, which is generally only fitted to the lump coke. A statistical analysis of a large number of experiments in a pilot scale coke oven shows reasonably good prediction of the coke mean size, based on parameters related to blend rank, amount of low rank coal, fluidity and ash. However, the prediction of measures of the spread of the size distribution is more problematic. The fissuring model, the size distribution representation and the statistical analysis together provide a comprehensive capability for understanding and predicting the mean size and distribution of coke lumps produced during carbonisation. 12 refs., 16 figs., 4 tabs.

  4. Process for removing harmful material after wet quenching in coke oven quenching towers with simultaneous water treatment. Verfahren zur Schadstoffbeseitigung hinter der Nassloeschung in Kokerei-Loeschtuermen bei gleichzeitiger Wasseraufbereitung

    Energy Technology Data Exchange (ETDEWEB)

    Hoelter, H.; Igelbuescher, H.; Gresch, H.; Dewert, H.

    1987-05-27

    In the main patent application P 3538138.8, a process for removing emission from a coke quenching tower is described, where the quenching hood is situated behind the actual quenching tower and the quantities of gas are sprayed with liquids washing out the SO/sub 2/ via condensor arrangements with heat exchangers, where the amounts of gas are restricted to a minimum by condensation and the quantity of gas in clouds of gas is then taken to a dust extractor. In order to improve the process of the main application further, this invention proposes that a dry chemi-sorption technique should be applied after the quenching tower, which is equipped with masses absorbing chemicals and simultaneously absorbing humidity. The chemi-sorption masses taken to the chemi-sorption filter consist of a core material, which is reinforced with means of absorption binding acids to absorb gaseous harmful substances like SO/sub 2/ H/sub 2/S, CN and which also causes the conversion of substances loaded with NO/sub x/.

  5. 焦化厂工人ERCC6基因多态性和外周血淋巴细胞DNA损伤的关联%Association of ERCC6 gene polymorphisms and DNA damage in lymphocytes among coke oven workers

    Institute of Scientific and Technical Information of China (English)

    何越峰; 王芳; 杨晓波; 白云; 杨艳; 王静

    2013-01-01

    Objective To investigate the association between ERCC6 gene polymorphisms and peripheral blood lymphocyte DNA damage among the workers in coking plant.Methods By cluster sampling,379 coke oven workers having worked for 8 hours were included in the exposure group,398 coke oven workers having rested for more than 16 hours were included in the recovery group,and 398 workers having never been exposed to polycyclic aromatic hydrocarbons (PAHs) in the same plant were included in the control group.Lymphocytes were separated from their peripheral venous blood,and single cell gel electrophoresis was used to evaluate DNA damage; TaqMan-MGB probes were used to analyze ERCC6 gene polymorphisms.PHASE 2.0.2 genetic analysis software was used to calculate the haplotypes.Results The Olive tail moment (OTM) of lymphocytes in the exposure group was significantly higher than those in the recovery group and control group (-0.86±0.70 vs-1.14±0.68 and-1.13±0.65,P<0.05).In the exposure group,for workers ≥37 years old,the OTM of lymphocytes in workers carrying CG+GG genotype at rs3793784 locus of ERCC6 gene was significantly lower than that in workers carrying CC genotype (P<0.05); the OTM oflymphocytes in workers <37 years old carrying CC genotype at rs3793784 locus of ERCC6 gene was significantly lower than that in workers ≥ 37 years old carrying CC genotype (P<0.05); the OTM of lymphocytes in workers <37 years old carrying CG+GG genotype at rs3793784 locus of ERCC6 gene was significantly higher than that in workers ≥37 years old carrying CG+GG genotype (P<0.05).For patients with internal exposure,in the 1-hydroxypyrene >4.36 μmol/L group,the OTM of lymphocytes in workers carrying AG+GG genotype was significantly higher than that in workers carrying AA genotype (P<0.05).Conclusion Different genotypes of ERCC6 gene rs3793784 in peripheral blood lymphocytes of coke oven workers exposed to PAHs have different functions at different ages,suggesting that genotype

  6. Coke dust enhances coke plant wastewater treatment.

    Science.gov (United States)

    Burmistrz, Piotr; Rozwadowski, Andrzej; Burmistrz, Michał; Karcz, Aleksander

    2014-12-01

    Coke plant wastewater contain many toxic pollutants. Despite physico-chemical and biological treatment this specific type of wastewater has a significant impact on environment and human health. This article presents results of research on industrial adsorptive coke plant wastewater treatment. As a sorbent the coke dust, dozen times less expensive than pulverized activated carbon, was used. Treatment was conducted in three scenarios: adsorptive after full treatment with coke dust at 15 g L(-1), biological treatment enhanced with coke dust at 0.3-0.5 g L(-1) and addition of coke dust at 0.3 g L(-1) prior to the biological treatment. The enhanced biological treatment proved the most effective. It allowed additional removal of 147-178 mg COD kg(-1) of coke dust. Copyright © 2014 Elsevier Ltd. All rights reserved.

  7. The Release of Trace Elements in the Process of Coal Coking

    Directory of Open Access Journals (Sweden)

    Jan Konieczyński

    2012-01-01

    Full Text Available In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

  8. Trial Operation and Summarization for New Ammonia Synthesis Plant Taking Coke-Oven Gas and Methanol Releasing Gas As Raw Materials%以焦炉煤气和甲醇弛放气为原料的新型合成氨装置试运行总结

    Institute of Scientific and Technical Information of China (English)

    陈世通; 苏庆贺; 林广顺; 孙善楠

    2013-01-01

      The synthetic ammonia plant with a capacity of 100,000 t /a, in the Shandong Linyi Hengchang Chemical Engineering Science and Tech-nology Company Ltd., was a first large-sized plant producing synthetic ammonia, taking coke-oven gas and methanol releasing gas as the raw materials. Author has introduced the process flow, process feature, plant energy consume and the trial operation situation of this plant .Result indicates that,①This plantutilizes the waste coke-oven gas and methanol releasing gas as well as the nitrogen gas by-produced from and air separation system as the raw materi-als, reaching to purposes for energy saving and discharge reducing, comprehensive utilization;②New process producing synthesis ammonia by pure oxygen and pure nitrogen in China is firstly used, it can make the plant increasing production, reducing consume, stable operation;③Comprehensive energy con-sume ammonia of plant is 30.829 GJ /t, energy consume index reaches to an advanced level in China;④Daily average production of this plant can reach to 300 t, annual sale income can reach to 2.8 ×108 Yuan RMB, that can also obtain a better economic benefit.%  山东临沂恒昌化工科技有限公司10万 t/a 合成氨装置是国内首套以焦炉煤气和甲醇弛放气为原料生产合成氨的大型化装置。介绍了该装置的工艺流程、工艺特点、装置能耗及装置试运行情况。结果表明:①该装置利用富余的焦炉煤气和甲醇弛放气及空分系统的副产氮气为原料,达到了节能减排,综合利用的目的;②在国内首次采用纯氢纯氮制取合成氨新工艺,可使装置高产、低耗、平稳运行;③装置吨氨综合能耗为30.829 GJ,能耗指标达到国内先进水平;④该装置平均日产可达300 t,年销售收入可达2.8亿元,可以获得较好的经济效益。

  9. Fissure formation in coke. 1: The mechanism of fissuring

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney; J.C. Keating [CSIRO Mathematical and Information Sciences, North Ryde, NSW (Australia)

    2010-07-15

    Pilot scale coke oven experiments, in which carbonisation has been arrested after 2 and 4 h, have been used to identify key aspects of the initial formation and propagation of fissuring in coke. The experiments show that the primary fissure network is formed within the first few hours of coking and the fissures propagate towards the centre of the oven as coking progresses. They also show that some of the initially formed fissures stop propagating, thus increasing the effective fissure spacing as coking continues. A model for the propagation of regular crack arrays has been used to identify the cause of the initial formation of the fissure network, evaluate the fissure spacing and explain the fissure coarsening effect. The coarsening is shown to be due to an instability, in the form of every second fissure stopping. The formation of lateral fissures is shown to be due to tensile stress formation near the tips of stopped fissures and also to increased shrinkage due to a maximum in the coke contraction coefficient at around 700{sup o}C. 45 refs., 11 figs., 1 tab.

  10. Alternative method for assessing coking coal plasticity

    Energy Technology Data Exchange (ETDEWEB)

    Dzuy Nguyen; Susan Woodhouse; Merrick Mahoney [University of Adelaide (Australia). BHP Billiton Newcastle Technology Centre

    2008-07-15

    Traditional plasticity measurements for coal have a number of limitations associated with the reproducibility of the tests and their use in predicting coking behaviour. This report reviews alternative rheological methods for characterising the plastic behaviour of coking coals. It reviews the application of more fundamental rheological measurements to the coal system as well as reviewing applications of rheology to other physical systems. These systems may act as potential models for the application of fundamental rheological measurements to cokemaking. The systems considered were polymer melts, coal ash melts, lava, bread making and ice cream. These systems were chosen because they exhibit some physically equivalent processes to the processes occurring during cokemaking, eg, the generation of bubbles within a softened system that then resolidifies. A number of recommendations were made; the steady and oscillatory shear squeeze flow techniques be further investigated to determine if the measured rheology characteristics are related to transformations within the coke oven and the characteristics of resultant coke; modification of Gieseler plastometers for more fundamental rheology measurements not be attempted.

  11. Function complex for automated system of coke machinery remote control

    Energy Technology Data Exchange (ETDEWEB)

    Simonov, N.F.; Pankrat' ev, O.N.; Bannikov, L.S.; Slatin, E.I.; Parfenov, G.I.

    1979-05-01

    this paper discusses a functional control system for remote control of coking plants introduced at the KBAiM of the Giprokoks. The control block allows for three modes of operation: fully automatic, by predesignated program according to oven design and technology; semi-automatic, in which individual programs perform automatically, checked and initiated by the operator; and remote, in which the operator controls each operation from the control console. The functions of selecting the location for the coke machinery, signal transmission and control selection have been incorporated as three autonomous but interfacing systems. (In Russian)

  12. Microwave Oven Observations.

    Science.gov (United States)

    Sumrall, William J.; Richardson, Denise; Yan, Yuan

    1998-01-01

    Explains a series of laboratory activities which employ a microwave oven to help students understand word problems that relate to states of matter, collect data, and calculate and compare electrical costs to heat energy costs. (DDR)

  13. Microwave Oven Observations.

    Science.gov (United States)

    Sumrall, William J.; Richardson, Denise; Yan, Yuan

    1998-01-01

    Explains a series of laboratory activities which employ a microwave oven to help students understand word problems that relate to states of matter, collect data, and calculate and compare electrical costs to heat energy costs. (DDR)

  14. Factors affecting coke size and fissuring during cokemaking part 2

    Energy Technology Data Exchange (ETDEWEB)

    Merrick Mahoney; Jeff Keating; Susan Woodhouse [BHP Billiton Newcastle Technology Centre (Australia)

    2007-12-15

    This work addressed the mechanism of fissuring during metallurgical cokemaking and extends on a previous ACARP project. Considerable progress has been made in understanding the mechanism by an integrated modelling work; experimental program. The work points to opportunities for controlling the carbonisation process to achieve required outcomes in terms of coke lump size and distribution. Key outcomes of the work included: A methodology for determination of the minimum spacing between fissures, and the time at which period doublings (i.e. every second fissure stopping) occur, has been developed and implemented. Implementation of the methodology allows the determination of the complete fissure pattern (at least those perpendicular to the oven walls) for a given coke oven/charge configuration. A plausible mechanistic explanation of the formation of lateral fissures (those that are parallel to the oven walls) has been developed. Knowledge of the fissure pattern, combined with the lateral fissuring explanation, enables the determination of typical size and shape of lumps after stabilisation of the coke.

  15. The history of a unique South Wales coking plant

    Energy Technology Data Exchange (ETDEWEB)

    Jackson, P.

    2006-07-01

    During 1914 the Coppee Company was contracted to build two batteries of 30 coke ovens, a washery and by-product plant at Coed Ely in the Ely Valley, South Wales, near to a productive colliery. The coal was formed into a cake by stamping it into a mould slightly smaller than the oven. Straw was used as a binder. The coke produced was ideal for iron making. The article describes the stamp charging process, the cooling process, and the by-product plant producing a 'tar oil winter wash' (ammonium sulphateude benzol and coal gas). It describes the construction and later extensions of the batteries. It recounts the history of the rail system linking the coking plant and the mine and has illustrated descriptions of Locomotive Coedely, Locomotive Ferndale, Locomotive Tynycoed and Locomotive Austerity 0-6-OST. The coking works was finally closed in October 1983, following the 1979 change of government which shut the industry from all sides. Today the hillside is landscaped and grass is beginning to grow where the works once was. This article was fist published in the Archive Magazine, No. 41, of March 2004, pp 3-26. 25 figs.

  16. Practical aspects of coking in Cundinamarca y Boyacá

    Directory of Open Access Journals (Sweden)

    Segundo Manuel Romero-Balaguera

    2014-12-01

    Full Text Available Taking advantage of the excellent qualities of the studied coals from the coalfields in Cundinamarca and terms of the types of coking ovens, for excellent performance and quality that allows them to be very competitive.The international market is very demanding in terms of the quality of coke and CRI and CSR indexes, that is why coals laboratories were implemented and improved the system of sampling and analysis of laboratories for more agile and modern. Mixtures were made with the test methodology and empirical methods combining swelling index and rank cals were the theree main types: high, medium and low volatile. But with studies and techological change and enviromental control, process is managed, allowing the coke industry to serve as a development center for the promotion of industries in the central area of this country. In the study the whole process is presented beginning with the explotaitation of coking coals, the care that must be taken into account to mainttain good quality, transport and enviromental measures, the process of crushing and grinding to prepare the optimal mix and laboratory tests necessary to maintain quality control, the types of ovens in Boyacá Colombia, yields and advances in the se technologies, and finally, the system shutdown process. All of the above was addressed in order to add value to the product with the fulfillment of the international market standards.

  17. Hypomagnesemia is a risk factor for nonrecovery of renal function and mortality in AIDS patients with acute kidney injury.

    Science.gov (United States)

    Santos, M S Biagioni; Seguro, A C; Andrade, L

    2010-03-01

    The objective of the present study was to determine the prevalence of electrolyte disturbances in AIDS patients developing acute kidney injury in the hospital setting, as well as to determine whether such disturbances constitute a risk factor for nephrotoxic and ischemic injury. A prospective, observational cohort study was carried out. Hospitalized AIDS patients were evaluated for age; gender; coinfection with hepatitis; diabetes mellitus; hypertension; time since HIV seroconversion; CD4 count; HIV viral load; proteinuria; serum levels of creatinine, urea, sodium, potassium and magnesium; antiretroviral use; nephrotoxic drug use; sepsis; intensive care unit (ICU) admission, and the need for dialysis. Each of these characteristics was correlated with the development of acute kidney injury, with recovery of renal function and with survival. Fifty-four patients developed acute kidney injury: 72% were males, 59% had been HIV-infected for >5 years, 72% had CD4 counts dialysis, sepsis and hypomagnesemia were all significantly associated with nonrecovery of renal function and with mortality. Nonrecovery of renal function was significantly associated with hypomagnesemia, as was mortality in the multivariate analysis. The risks for nonrecovery of renal function and for death were 6.94 and 6.92 times greater, respectively, for patients with hypomagnesemia. In hospitalized AIDS patients, hypomagnesemia is a risk factor for nonrecovery of renal function and for in-hospital mortality. To determine whether hypomagnesemia is a determinant or simply a marker of critical illness, further studies involving magnesium supplementation in AIDS patients are warranted.

  18. Research about the Impact of Coke Thermal Performance When Distributing Australian Coke%配入澳煤对焦炭热性能的影响

    Institute of Scientific and Technical Information of China (English)

    张明远; 纪长洋; 万红兵; 蒋成

    2012-01-01

    The impact of coke thermal performance when distributing Australian coke can be researched, according to existing coking coal blending coal plant chongqing small coke oven blending test,coke thermal performance test, coke microcrystalline structure experiment.The results show that different blending option, coke microcrystalline structure and thermal properties are different.If increase the quantity of the Macao coal, in the little change of the thermal properties of coke, the production cost can be reduced greatly.%通过对重钢焦化厂焦化配煤煤种进行特性检测,小焦炉配煤试验,焦炭热性能检测试验及焦炭微晶结构分析,研究澳媒对焦炭热性能的影响。结果表明,澳煤的技术指标接近焦煤,在配煤方案中可代替部分肥煤或焦煤。配入20%左右的澳煤,相应降低肥煤和焦煤配入比例所得到的焦炭其热性能较稳定。

  19. Leakage of Microwave Ovens

    Science.gov (United States)

    Abdul-Razzaq, W.; Bushey, R.; Winn, G.

    2011-01-01

    Physics is essential for students who want to succeed in science and engineering. Excitement and interest in the content matter contribute to enhancing this success. We have developed a laboratory experiment that takes advantage of microwave ovens to demonstrate important physical concepts and increase interest in physics. This experiment…

  20. Leakage of Microwave Ovens

    Science.gov (United States)

    Abdul-Razzaq, W.; Bushey, R.; Winn, G.

    2011-01-01

    Physics is essential for students who want to succeed in science and engineering. Excitement and interest in the content matter contribute to enhancing this success. We have developed a laboratory experiment that takes advantage of microwave ovens to demonstrate important physical concepts and increase interest in physics. This experiment…

  1. Disposal of Waste Plastics With Traditional Coking Process

    Institute of Scientific and Technical Information of China (English)

    CAI Jiu-ju; YU Guang-wei; LIAO Hong-qiang; QIAN Kai; ZHAO Pen; HE Ya-bin

    2006-01-01

    A new technology for treating waste plastics (WP) by traditional coking process was introduced. With a thermo-balance and a 10 g atmospheric fixed bed reactor, the thermo-gravimetric behavior and product were studied during co-coking of WP with blended coal. And then, using a coke-oven with capacity of 200 kg, the characteristics of products were assessed. The results showed that there is an overlapping temperature range (200-550 ℃) of decomposition between WP and blended coal, and the pyrolysis synergism index η and synergism strength β proposed could evaluate the synergism between them. 1% of added WP results in the maximum synergism in all series experiments. The increase of added WP decreases the synergism. Tar yield in co-coking is increased with the decrease of water yield for synergism. Moreover, it was also found that the quality indexes of coke, such as M10, M40, CRI and CSR, are degraded with the increase of WP until 4%, though the quality of tar and gas is optimized for WP addition.

  2. Thermodynamic analysis for a regenerative gas turbine cycle in coking process

    Directory of Open Access Journals (Sweden)

    Zelong Zhang, Lingen Chen, Yanlin Ge, Fengrui Sun

    2014-01-01

    Full Text Available A regenerative gas turbine cycle driven by residual coke oven gas is proposed in this paper. The thermal efficiency and the work output (per ton of coke of the system are analyzed based on thermodynamics and the theory of gas turbine cycle. The influences of the gas release rate, the residual gas rate and the effectiveness of regenerator on the performance of the cycle are analyzed by using numerical examples. It is found that the work output increases with the increase of the residual gas rate while decreases with the increase of the gas release rate. The cycle with regenerator can reach higher thermal efficiency and bigger work output, which means that the coke oven gas is used more effectively. Moreover, there exist two optimal pressure ratios of compressor which lead the maximum thermal efficiency and the maximum specific work, respectively.

  3. DUALPURPOSE SOLAR OVEN

    Directory of Open Access Journals (Sweden)

    S. H. Sengar

    2010-10-01

    Full Text Available Dual purpose solar oven (DPSO was designed and constructed. It observed that by using the new design of solar oven, both function of cooking and drying were possible for meeting the requirement of a family. The maximum stagnation temperature of 119°C and water temperature of 93.25°C were obtained in winter in DPSO while using as cooker. The calculated values of figure of merit F in DPSO was 0.119 and the time duration 1 for raising water temperature from 60 C to 90°C in hot box was 120 min. Cooking trials have also been conducted 0.5 kg of rice in 1 kg of water and 0.250 Kg of green gram split washed in one and half hrs in winter while it took about one hour in summer. The maximum temperature of 58 °C was recorded at 14:00 hrs of the day at level of tray no.2 when used as dryer. The time required to dry maize on different trays upto average moisture content 7.13 %( w.w. for winter and 5.43 %( w.w. for summer (w.w.was 420 minute and 360 minute respectively. The total cost of solar oven was worked out to be Rs(.2,715. Its pay back period varied between 1.3 to 1.86 years depending upon fuel it replaced.

  4. ERCC2基因多态性与焦炉工DNA损伤及肺癌易感性的关联研究%Association of ERCC2 gene polymorphisms with DNA damage among coke oven workers and lung cancer susceptibility

    Institute of Scientific and Technical Information of China (English)

    王芳; 何越峰; 郭欢; 杨艳; 吴舟; 郑红艳

    2012-01-01

    Objective To investigate the relationship between ERCC2 gene polymorphisms and DNA damage and lung cancer susceptibility. Methods 821 workers, 1 152 primary lung cancer and 1 152 controls were enrolled in the study. Workers were divided into three groups including the exposure, recovery and control according to the working status and places. Urine 1-hydroxypyrene was determined by reversed phase high-performance liquid chromatography. Comet assay was used to evaluate DNA damage level and the level of DNA damage was measured by Olive Tail Moments (OTM). 5' nuclease allelic discrimination assay was used to genotype ERCC2 gene polymorphisms. Results The urine 1-hydroxypyrene level of workers in the exposure and recovery group (4. 41±1. 06 and 3. 79±1. 05) were significantly higher than that of the control (3. 33±1. 03), P<0.05. The OTM of workers in exposure group (-0. 86±0.70) was higher than that of the recovery and controls (-1. 18±0. 69 and -1. 14±0- 63, respectively), P<0.01. In the recovery group, the OTM of rs50871 GT carriers was significantly lower than that of the TT carriers (-1. 28 ± 0. 62 vs -1.11 ± 0. 71, P=0. 021). Similarly, carriers of rs50872 TC heterozygote had lower OTM than that of the CC homo-zygote (-1. 33±0. 69 vs -1.10±0. 67, P=0.003). No significant associations were found in other SNPs with DNA damage. No significance was found between rs50871 and rs50872 and lung cancer susceptibility. Conclusions The ERCC2 gene polymorphisms could modulate DNA damage of coke oven workers, but had no significant effects on lung cancer susceptibility.%目的 探讨ERCC2基因多态性与焦炉工DNA损伤及肺癌易感性的关联.方法 选取821例焦化工人、1 152例原发性肺癌患者为研究对象,1 152名健康体检者作为对照.焦化工人以工作状态和岗位分为暴露组、恢复组和对照组;使用反向高效液相色谱法测定尿1-羟基芘含量,采用彗星试验检测DNA损伤并以Olive尾矩(Olive Tail Moments

  5. A coke preparedness monitoring device

    Energy Technology Data Exchange (ETDEWEB)

    Sazanov, V.F.; Bannikov, L.S.; Chepurnykh, S.F.; Dobromobov, Yu.I.; Pankrat' ev, O.N.; Pinchuk, S.I.; Shifrin, S.I.

    1982-01-01

    A coke preparedness monitoring device for a door extractor contains sounding electrodes, a stabilized voltage source and a meter to record the electrical resistance of the coke. In order to provide monitoring capacity of the preparedness of the coke in the flow and to increase measuring accuracy the device contains sounding electrodes in the coke-treating door extractor; these are connected together with the recorder via an additional stabilized power supply to a stabilized voltage source.

  6. Diuretics induced uremia and nonrecovery of renal function in a patient with acute renal failure caused by sepsis

    Science.gov (United States)

    Sahu, P. K.; Pal, A.; Panda, J.; Patnaik, S.

    2011-01-01

    Sepsis is a clinical syndrome related to severe infection and is characterized by systemic inflammation and injury to multiple organs and functional systems. Sepsis is one of the main causes of acute renal failure (ARF). Diuretics are frequently administered during ARF. However, there is scant evidence that diuretics provide any benefit to the patients with ARF. This case report highlights the occurrence of uremia and nonrecovery of renal function after administration of diuretics in a patient with ARF caused by sepsis. It is suggested that physicians should be cautious in prescribing diuretics to patients with ARF due to septicemia. Diuretics cause uremia and may lead to false diagnosis of chronic renal failure and nonrecovery of renal function. The patient may unnecessarily require prolonged dialysis. PMID:22022011

  7. Diuretics induced uremia and nonrecovery of renal function in a patient with acute renal failure caused by sepsis

    Directory of Open Access Journals (Sweden)

    P K Sahu

    2011-01-01

    Full Text Available Sepsis is a clinical syndrome related to severe infection and is characterized by systemic inflammation and injury to multiple organs and functional systems. Sepsis is one of the main causes of acute renal failure (ARF. Diuretics are frequently administered during ARF. However, there is scant evidence that diuretics provide any benefit to the patients with ARF. This case report highlights the occurrence of uremia and nonrecovery of renal function after administration of diuretics in a patient with ARF caused by sepsis. It is suggested that physicians should be cautious in prescribing diuretics to patients with ARF due to septicemia. Diuretics cause uremia and may lead to false diagnosis of chronic renal failure and nonrecovery of renal function. The patient may unnecessarily require prolonged dialysis.

  8. Hypomagnesemia is a risk factor for nonrecovery of renal function and mortality in AIDS patients with acute kidney injury

    Directory of Open Access Journals (Sweden)

    M.S. Biagioni Santos

    2010-03-01

    Full Text Available The objective of the present study was to determine the prevalence of electrolyte disturbances in AIDS patients developing acute kidney injury in the hospital setting, as well as to determine whether such disturbances constitute a risk factor for nephrotoxic and ischemic injury. A prospective, observational cohort study was carried out. Hospitalized AIDS patients were evaluated for age; gender; coinfection with hepatitis; diabetes mellitus; hypertension; time since HIV seroconversion; CD4 count; HIV viral load; proteinuria; serum levels of creatinine, urea, sodium, potassium and magnesium; antiretroviral use; nephrotoxic drug use; sepsis; intensive care unit (ICU admission, and the need for dialysis. Each of these characteristics was correlated with the development of acute kidney injury, with recovery of renal function and with survival. Fifty-four patients developed acute kidney injury: 72% were males, 59% had been HIV-infected for >5 years, 72% had CD4 counts <200 cells/mm³, 87% developed electrolyte disturbances, 33% recovered renal function, and 56% survived. ICU admission, dialysis, sepsis and hypomagnesemia were all significantly associated with nonrecovery of renal function and with mortality. Nonrecovery of renal function was significantly associated with hypomagnesemia, as was mortality in the multivariate analysis. The risks for nonrecovery of renal function and for death were 6.94 and 6.92 times greater, respectively, for patients with hypomagnesemia. In hospitalized AIDS patients, hypomagnesemia is a risk factor for nonrecovery of renal function and for in-hospital mortality. To determine whether hypomagnesemia is a determinant or simply a marker of critical illness, further studies involving magnesium supplementation in AIDS patients are warranted.

  9. Design of 7 m coke scraping device%7m扒焦机的设计

    Institute of Scientific and Technical Information of China (English)

    乔海洋; 杜芳蕊; 刘万刚

    2015-01-01

    介绍了一种7m扒焦机,主要由车体、扒焦装置和熄焦输送装置等组成,具有结构简单、模块化拆装和造价低廉等特点,能够安全高效地解决焦炉难推焦问题。%This paper introduces a 7m coke scraping device,which is mainly composed of steel struc-ture platform,coke scraping unit and coke quenching&conveying unit. It has the advantages of sim-ply structure,module assembly & disassembly and low cost,and it could safely and efficiently solve the problem of hard pushing in coke oven battery.

  10. High coking value pitch

    Energy Technology Data Exchange (ETDEWEB)

    Miller, Douglas J.; Chang, Ching-Feng; Lewis, Irwin C.; Lewis, Richard T.

    2014-06-10

    A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.

  11. Physics of the Microwave Oven

    Science.gov (United States)

    Vollmer, Michael

    2004-01-01

    This is the first of two articles about the physics of microwave ovens. This article deals with the generation of microwaves in the oven and includes the operation of the magnetrons, waveguides and standing waves in resonant cavities. It then considers the absorption of microwaves by foods, discussing the dielectric relaxation of water,…

  12. More Experiments with Microwave Ovens

    Science.gov (United States)

    Vollmer, Michael; Mollmann, Klaus-Peter; Karstadt, Detlef

    2004-01-01

    Microwave ovens can be used to perform exciting demonstrations that illustrate a variety of physics topics. Experiments discussed here show superheating, visualize the inhomogeneous heating that takes place in a microwave and also show how to use a mobile phone to detect radiation leaking from the oven. Finally eggs can give some spectacular…

  13. Physics of the Microwave Oven

    Science.gov (United States)

    Vollmer, Michael

    2004-01-01

    This is the first of two articles about the physics of microwave ovens. This article deals with the generation of microwaves in the oven and includes the operation of the magnetrons, waveguides and standing waves in resonant cavities. It then considers the absorption of microwaves by foods, discussing the dielectric relaxation of water,…

  14. More Experiments with Microwave Ovens

    Science.gov (United States)

    Vollmer, Michael; Mollmann, Klaus-Peter; Karstadt, Detlef

    2004-01-01

    Microwave ovens can be used to perform exciting demonstrations that illustrate a variety of physics topics. Experiments discussed here show superheating, visualize the inhomogeneous heating that takes place in a microwave and also show how to use a mobile phone to detect radiation leaking from the oven. Finally eggs can give some spectacular…

  15. Rapid production of metallurgical coke by use of a simulated moving bed reactor. Mogi idoso wo mochiita kyusoku shoon ni yoru cokes no jinsoku seizo

    Energy Technology Data Exchange (ETDEWEB)

    Miura, K.; Hayashi, J.; Sano, N. (Kyoto University, Kyoto (Japan). Research Laboratory of CArbonaceous Resources Conversion); Hashimoto, K. (Kyoto University, Kyoto (Japan). Faculty of Engineering); Iwakiri, H. (Kobe Steel, Ltd., Kobe (Japan))

    1992-12-20

    An experiment to manufacture coke with rapid temperature raising was carried out using an equipment simulating a vertical moving bed coke oven. Two kinds of trial manufacturing patterns were tested: Pattern A to raise coal temperature rapidly to about 450[degree]C, which is held for about 20 minutes, and then raised again to 800[degree]C at a rate of about 5[degree]C/min, and pattern B to raise the temperature from about 300[degree]C to 800[degree]C at a rate of about 5[degree]C/min. An experiment on test samples from heavy caking coal (PDH coal) and light caking coal (OP coal) revealed the following results: The PDH coal applied with the pattern A produced in about two hours a coke with quality equivalent to or better than practically used coke; the temperature raising pattern B resulted in no full lump formation even with the PDH coal; according to the temperature raising pattern A, manufacturing coke from the OP coal is impossible; however, if the PDH coal or pitch is mixed with the OP coal, coke may be manufactured. 6 refs., 11 figs., 2 tabs.

  16. Design and construction of coke battery 1A at Radlin coke plant, Poland

    Energy Technology Data Exchange (ETDEWEB)

    A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos' kova; N.I. Shkol' naya; V.V. Derevich; A.S. Grankin [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

  17. Non-Ionizing Radiation Used in Microwave Ovens

    Science.gov (United States)

    ... in Microwave Ovens Non-Ionizing Radiation Used in Microwave Ovens Explore the interactive, virtual community of RadTown USA ! ... learn more About Non-Ionizing Radiation Used in Microwave Ovens Microwave Oven. Microwave ovens use electromagnetic waves that ...

  18. Emissions of polycyclic aromatic hydrocarbons from coking industries in China

    Institute of Scientific and Technical Information of China (English)

    Ling Mu; Lin Peng; Junji Cao; Qiusheng He; Fan Li; Jianqiang Zhang; Xiaofeng Liu

    2013-01-01

    This study set out to assess the characteristics of polycyclic aromatic hydrocarbon (PAH) emission from coking industries,with field samplings conducted at four typical coke plants.For each selected plant,stack flue gas samples were collected during processes that included charging coal into the ovens (CC),pushing coke (PC) and the combustion of coke-oven gas (CG).Sixteen individual PAHs on the US EPA priority list were analyzed by gas chromatography/mass spectrometry (GC/MS).Results showed that the total PAH concentrations in the flue gas ranged from 45.776 to 414.874 μg/m3,with the highest emission level for CC (359.545 μg/m3).The concentration of PAH emitted from the CC process in CP1 (stamp charging) was lower than that from CP3 and CP4 (top charging).Low-molecular-weight PAHs (i.e.,two-to three-ring PAHs) were predominant contributors to the total PAH contents,and Nap,AcPy,Flu,PhA,and AnT were found to be the most abundant ones.Total BaPeq concentrations for CC (2.248 iμg/m3) were higher than those for PC (1.838 μg/m3) and CG (1.082 μg/m3),and DbA was an important contributor to carcinogenic risk as BaP in emissions from coking processes.Particulate PAH accounted for more than 20% of the total BaPeq concentrations,which were significantly higher than the corresponding contributions to the total PAH mass concentration (5%).Both particulate and gaseous PAH should be taken into consideration when the potential toxicity risk of PAH pollution during coking processes is assessed.The mean total-PAH emission factors were 346.132 and 93.173 μg/kg for CC and PC,respectively.

  19. Using your microwave oven. Lesson 6, Microwave oven management

    OpenAIRE

    Woodard, Janice Emelie, 1929-

    1984-01-01

    Discusses cooking and reheating foods in microwave ovens, and adapting conventional recipes for the microwave. Revised Includes the publication: Adapting conventional recipes to microwave cooking : fact sheet 84 by Janice Woodard, Rebecca Lovingood, R.H. Trice.

  20. Using your microwave oven. Lesson 6, Microwave oven management

    OpenAIRE

    Woodard, Janice Emelie, 1929-

    1984-01-01

    Discusses cooking and reheating foods in microwave ovens, and adapting conventional recipes for the microwave. Revised Includes the publication: Adapting conventional recipes to microwave cooking : fact sheet 84 by Janice Woodard, Rebecca Lovingood, R.H. Trice.

  1. Occupational exposure to aromatic hydrocarbons and polycyclic aromatic hydrocarbons at a coke plant.

    Science.gov (United States)

    Bieniek, Grażyna; Łusiak, Agnieszka

    2012-08-01

    The objective of this study was to assess the external exposure to aromatic hydrocarbons (AHs) and polycyclic aromatic hydrocarbons (PAHs) of coke-oven workers and by-product workers at a coke plant in Poland. The content of benzene, toluene, xylene, and naphthalene in a gaseous phase and the content of dibenzo[a,h]anthracene, benz[a]anthracene, anthracene, benzo[a]pyrene, benzo[b]fluoranthene, benzo[k]fluoranthene, benz[ghi]perylene, chrysene, and indeno[1,2,3-c,d]pyrene in a particulate phase of coke plant workers were measured in the workers mentioned above. A toxic equivalency factor BaP(eq) was used to estimate human health risk associated with respiratory exposure to PAHs. Time-weighted values of the exposure to AHs in the coke plant were as follows: benzene (range 0.01-2.71 mg m(-3)), toluene (0.01-1.73 mg m(-3)), xylene (0.01-0.78 mg m(-3)), naphthalene (6.0-6079 μg m(-3)), and the concentrations of hydrocarbons did not exceed the exposure limits. The results for particle-bound PAHs were equal to 1.96 μg m(-3) for B(a)P, 0.73 μg m(-3) for DBA, 3.23 μg m(-3) for BaA, 4.35 μg m(-3) for BbF, 3.02 μg m(-3) for BkF, 4.54 μg m(-3) for IND, 4.32 μg m(-3) for CHR, and 0.73 μg m(-3) for Ant. The results of personal air measurements (median values of the sum of nine carcinogenic PAHs) were 2.115 μg m(-3) (coke-oven workers, n = 207), 0.326 μg m(-3) (coke by-product workers, n = 33), and 0.653 μg m(-3) (total area workers, n = 38). The benzo[a]pyrene equivalent concentrations (BaP(eq)) of 10 PAHs were 1.33, 0.183, and 0.284 μg m(-3), respectively. We found out that coke plant workers are simultaneously exposed to a mixture of aromatic and polycyclic hydrocarbons present in the breathing zone air. Exposure levels are significantly influenced by job categories. Coke by-product workers are significantly more exposed to benzene, toluene, and xylene and less to PAHs. Coke-oven workers are mainly exposed to PAHs. Coke-oven workplaces (top side, coke side, and

  2. 40 CFR 98.176 - Data reporting requirements.

    Science.gov (United States)

    2010-07-01

    ... furnace; basic oxygen furnace; non-recovery coke oven battery; sinter process; EAF; argon-oxygen decarburization vessel; and direct reduction furnace: (a) Unit identification number and annual CO2 emissions (in..., and raw steel. (c) If a CEMS is used to measure CO2 emissions, then you must report the...

  3. Thermal Impedance of Rectangular Microwave Oven Linings

    Institute of Scientific and Technical Information of China (English)

    SHIShang-zhao; XUFu-qiu; 等

    1996-01-01

    Amodel was preseted for calcultaing the thermal impedance of the insulation and refractory linings of rectangular microwave ovens,of which the oven cavity's dimensions are relatively small,while the linings re relatively thick.

  4. PROSPECTS FOR COKE BREEZE RECOVERY

    Directory of Open Access Journals (Sweden)

    D. N. Mihnovets

    2012-01-01

    Full Text Available Researches give grounds to believe in the possibility of receiving briquettes from coke waste mixed with peat dry coal and their use for smelting iron in the cupola or as a household fuel.

  5. Health Effects of Petroleum Coke

    Science.gov (United States)

    Significant quantities of fugitive dust from pet coke storage and handling operations present a health risk. EPA’s research suggests that petcoke does not pose a different health risk than similar-sized particulate matter (PM10).

  6. Microwave Oven Repair. Teacher Edition.

    Science.gov (United States)

    Smreker, Eugene

    This competency-based curriculum guide for teachers addresses the skills a technician will need to service microwave ovens and to provide customer relations to help retain the customer's confidence in the product and trust in the service company that performs the repair. The guide begins with a task analysis, listing 20 cognitive tasks and 5…

  7. Radiation leakage from electromagnetic oven

    Directory of Open Access Journals (Sweden)

    Abdurrahman Khalil

    2015-10-01

    Results & Discussions: The measurements have been done at some houses in Erbil city, according to the source of background radiation exist before measuring data. Our data compared with standard safe range of radiation data. Results showed that there is radiation leak form all type of electromagnetic oven and all at the order of safety compared with standard value.

  8. New ovens are a boon.

    Science.gov (United States)

    Ehlers, Liz

    2002-05-01

    Liz Ehlers is extremely impressed with Rational CPC combi ovens. Head of catering at Frenchay Hospital in Bristol, she is responsible for feeding up to 550 patients each day. Together with visitors and staff in the hospital's restaurants as well as satellite units, there can be a demand for 2,500 hot meals a day.

  9. The effect of recycled plastics and cooking oil on coke quality.

    Science.gov (United States)

    Lange, Liséte Celina; Ferreira, Alison Frederico Medeiros

    2017-03-01

    This study assessed the effects of adding plastics and waste vegetable oil on the quality of coke in the coking process, on a pilot scale. A typical composition of the main plastics found in municipal solid waste was prepared using 33% HDPE, 5% LDPE, 10% PP, 21% PET, 24.8% PS, 5.2% PVC, 1% cellulose and also a 0.5% waste vegetable oil was added. The wastes were added to the coal blends in the proportions of 1%, 2% and 3% for plastics and 0.5% for vegetable oil. Two types of experiments were performed. The first was carried out in a hearth heating furnace (HHF) at temperatures of up to 900°C for a 7 h period. The second was a box test, which consists of heating coal blends in 18L cans using a pilot coking oven, for approximately 20 h at temperatures between 1050 and 1100°C. The quality parameters used for the assessment were the CSR (coke strength after reaction), CRI (coke reactivity index), ash, volatile matter and sulfur in order to identify the effect of plastic and vegetable oil on coke quality. Results for CSR in the HHF averaged 52.3%, and 56.63% in box test trials. The CRI results ranged from 26.6% to 35.7%. Among the different percentages of plastics used, 3% plastic blends provided the most stable CSR results. The industrial furnaces work at temperatures between 1100 and 1350°C and time coking 21-24h, compared to the test conditions achieved in the HHF and pilot furnace with box test. It was concluded that the results of CSR and CRI are consistent with the tests confirming the feasibility of using plastic in the steelmaking process. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. 46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined and...

  11. Trends in the automation of coke production

    Energy Technology Data Exchange (ETDEWEB)

    R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

  12. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject five... order on foundry coke from China would be likely to lead to continuation or recurrence of material... Commission are contained in USITC Publication 4326 (May 2012), entitled Foundry Coke from...

  13. Solar oven for intertropical zones: Optogeometrical design

    Energy Technology Data Exchange (ETDEWEB)

    Jaramillo, O.A.; Huelsz, G.; Hernandez-Luna, G.; del Rio, J.A. [Centro de Investigacion en Energia. Universidad Nacional Autonoma de Mexico. Priv. Xochicalco S/N. Col. Centro. Temixco, Morelos 62580 (Mexico); Acosta, R. [Universidad de Quintana Roo, Boulevard Bahia s/n Esq. I. Comonfort, Chetumal Quintana Roo 77019 (Mexico); Arriaga, L.G. [Instituto de Investigaciones Electricas, Av. Reforma 113, Col. Palmira, Cuernavaca, Morelos 62490 (Mexico)

    2007-10-15

    In this paper, a novel design of a solar oven for the intertropical zones is presented. The oven box has seven faces instead of the six faces of most common designs reported in the literature, two of them are alternatively used as bases. This oven has four fixed mirrors to concentrate solar energy.The main advantage of this novel design is that the oven needs only four simple movements in order to obtain an adequate solar concentration throughout the year. This feature has been possible due to the optogeometrical design that is presented. A simple theoretical model of the oven concentration is developed. According to the model, the concentration achieved by the oven at noon is greater than 1.95 for all days of the year. In order to analyze the optical performance of the solar cooker, an experimental evaluation was conducted by using a scale model of the solar cooker and a heliodon. (author)

  14. "Zolotoi Oven" ishtshet svojego obladatelja / Valeri Kuznetsov

    Index Scriptorium Estoniae

    Kuznetsov, Valeri

    2003-01-01

    Parima filmi auhinnale "Zolotoi Oven" võistlevad Andrei Zvjagintsevi "Tagasitulek" ("Vozvrashtshenije"), Vadim Abdrashitovi "Magnettormid" ("Magnitnõje buri"), Gennadi Sidorovi "Vanaeided" ("Staruhhi") ja Pjotr Buslovi "Bumer"

  15. Radiofrequency radiation leakage from microwave ovens.

    Science.gov (United States)

    Lahham, Adnan; Sharabati, Afifeh

    2013-12-01

    This work presents data on the amount of radiation leakage from 117 microwave ovens in domestic and restaurant use in the West Bank, Palestine. The study of leakage is based on the measurements of radiation emissions from the oven in real-life conditions by using a frequency selective field strength measuring system. The power density from individual ovens was measured at a distance of 1 m and at the height of centre of door screen. The tested ovens were of different types, models with operating powers between 1000 and 1600 W and ages ranging from 1 month to >20 y, including 16 ovens with unknown ages. The amount of radiation leakage at a distance of 1 m was found to vary from 0.43 to 16.4 μW cm(-2) with an average value equalling 3.64 μW cm(-2). Leakages from all tested microwave ovens except for seven ovens (∼6 % of the total) were below 10 μW cm(-2). The highest radiation leakage from any tested oven was ∼16.4 μW cm(-2), and found in two cases only. In no case did the leakage exceed the limit of 1 mW cm(-2) recommended by the ICNIRP for 2.45-GHz radiofrequency. This study confirms a linear correlation between the amount of leakage and both oven age and operating power, with a stronger dependence of leakage on age.

  16. Automatic burner adjustment in a singeing oven

    Energy Technology Data Exchange (ETDEWEB)

    Aabo, P.

    1984-07-01

    The expected energy savings of 10-15% of the actual fuel consumption in the singeing oven was reduced because of the change in the design of the singeing oven itself. The socalled optimized singeing oven hereafter includes: ceramic fibres, combustion air from the ceiling, fireproof oven bottom, automatic adjustment of air and fuel, rapid opening and closing, change over to pilot flame during stops and the slaughter line, and sealing between the oven's two parts and bottom. This optimization of the design of the singeing oven reduces the oil consumption from 0.8 litre to 0.45 litre fuel per pig carcass. The described optimization of the oven is partly carried out during this project. Thus the starting point for further reduction of the energy consumption is changed rather much. Neverthless a calculation of prospective profits proves that it is still profitable to invest in equipment for adjusting the burner in the singeing oven. It has been proved that the degree of singeing can be controlled by the parameters singeing period and oven temperature. A control device for controlling of the oil consumption on the basis of the temperature of the waste gas has succesfully been installed and it has been proved that the pay back period for this control device is approximately 2 years.

  17. "Zolotoi Oven" ishtshet svojego obladatelja / Valeri Kuznetsov

    Index Scriptorium Estoniae

    Kuznetsov, Valeri

    2003-01-01

    Parima filmi auhinnale "Zolotoi Oven" võistlevad Andrei Zvjagintsevi "Tagasitulek" ("Vozvrashtshenije"), Vadim Abdrashitovi "Magnettormid" ("Magnitnõje buri"), Gennadi Sidorovi "Vanaeided" ("Staruhhi") ja Pjotr Buslovi "Bumer"

  18. lithium-ion battery during oven tests

    Science.gov (United States)

    Peng, Peng; Sun, Yiqiong; Jiang, Fangming

    2014-10-01

    A three dimensional thermal abuse model for graphite/LiPF6/LiCoO2 batteries is established particularly for oven tests. To investigate the influence of heat release condition and oven temperature on battery thermal behaviors, we perform a series of simulations with respect to a unit cell during oven thermal abuses of various oven temperatures and under various heat release conditions. Simulation results enable detailed analyses to thermal behaviors of batteries. It is found that during oven thermal abuse processes that do not get into thermal runaway, the negative electrode is the maximum heat generation rate zone; during oven thermal abuse processes that do get into thermal runaway, the positive electrode is the maximum heat generation rate zone. The positive-solvent reaction is found to be the major heat generation source causing thermal runaway. It is also found that the heat release condition and the oven temperature are combined to dictate thermal behaviors of the battery. The critical oven temperature that causes thermal runaway rises if the heat release condition is better and the critical heat release coefficient that can effectively restrain the occurrence of thermal runaway increases with the increase of oven temperature.

  19. Bio-coke as an alternative to petroleum coke and metallurgical coke; Bio-cokes als alternatief voor petroleumcokes en metallurgische cokes

    Energy Technology Data Exchange (ETDEWEB)

    Croezen, H.J.; Van Lieshout, M. [CE Delft, Delft (Netherlands); Sevenster, M.N. [Sevenster Environmental Consultancy, Australian Capital Territory ACT (Australia)

    2012-11-15

    In the framework of elaborating the Dutch Roadmap Chemistry 2030), CE Delft has conducted an exploratory study for the Association of the Dutch Chemical Industry (VNCI) on the options of replacing (petroleum) coke in the chemical sector by biocokes. Coke is used as a reducing agent and/or raw material in four companies in the Dutch chemical industry (Tronox, ESD-SIC, Thermphos, Aluchemie). Replacing coke at these four companies can potentially yield a direct CO2 reduction of expectedly several hundreds of kilotons per year. For a first exploration of the options of bio-coke, CE Delft first conducted a desk study to get information on the quality and production costs for bio-coke. Subsequently, CE Delft had contact with the four chemical companies and a made a number of company visits. Moreover, the technical, economic and organizational capabilities, constraints and requirements with regard to a possible (partial) switch to biocokes have been explored. Based on the information available so far it can be concluded that biocokes seems to be a technically and economically interesting innovation. For implementation to finally take place, it is necessary to gain better insight in the technical and economic potential [Dutch] In verband met de uitwerking van de Routekaart Chemie 2030 heeft CE Delft voor VNCI een verkenning uitgevoerd naar de mogelijkheden voor vervanging van (petroleum)cokes in de chemische sector door biocokes. Cokes wordt gebruikt als reductiemiddel en/of grondstof bij een viertal bedrijven in de Nederlandse chemie (Tronox, ESD-SIC, Thermphos, Aluchemie). Het vervangen van cokes bij deze vier bedrijven kan in potentie een directe CO2-reductie van naar verwachting enkele honderden kilotonnen/jaar opleveren. Voor een eerste verkenning van de mogelijkheden van bio-cokes heeft CE Delft eerst een bureaustudie uitgevoerd naar informatie over kwaliteit van en productiekosten voor bio-cokes. Vervolgens heeft CE Delft contact gehad met de vier chemische

  20. Investigation on activated semi-coke desulfurization

    Institute of Scientific and Technical Information of China (English)

    SHANGGUAN Ju; LI Zhuan-li; LI Chun-hu

    2005-01-01

    An activated semi-coke with industrial-scale size was prepared by high-pressure hydrothermal chemistry activation, HNO3oxidation and calcination activation in proper order from Inner Mongolia Zhalainuoer semi-coke, which is rich in resource and cheap in sale.SO2 adsorption capacity on this activated semi-coke was assessed in the fixed bed in the temperature range of 60-170℃, space velocity range of 500-1300 h-1, SO2 concentration of 1000-3000 ppmv, and N2 as balance. The surface area, elemental and proximate analysis for both raw semi-coke and activated semi-cokes were measured. The experimental results showed that the activated semi-coke has a high adsorption capacity for sulfur dioxide than the untreated semi-coke. This may be the result of increase of surface area on activated semi-coke and surface oxygen functional groups with basicity characteristics. Comparison to result of FTIR, it is known that group of-C-O-C- may be active center of SO2 catalytic adsorption on activated semi-coke.

  1. Briquetting of Coke-Brown Coal Mixture

    Directory of Open Access Journals (Sweden)

    Ïurove Juraj

    1998-09-01

    Full Text Available The paper presents the results of the research of briquetting a coke-brown coal composite The operation consists of the feeding crushed coal and coke to moulds and pressing into briquettes which have been made in the Laboratories at the Mining Faculty of Technical University of Košice (Slovakia. In this research, all demands will be analyzed including the different aspects of the mechanical quality of briquettes, the proportion of fine pulverulent coal and coke in bricks, the requirements for briquetting the coke-brown coal materials.

  2. Combination microwave ovens: an innovative design strategy.

    Science.gov (United States)

    Tinga, Wayne R; Eke, Ken

    2012-01-01

    Reducing the sensitivity of microwave oven heating and cooking performance to load volume, load placement and load properties has been a long-standing challenge for microwave and microwave-convection oven designers. Conventional design problem and solution methods are reviewed to provide greater insight into the challenge and optimum operation of a microwave oven after which a new strategy is introduced. In this methodology, a special load isolating and energy modulating device called a transducer-exciter is used containing an iris, a launch box, a phase, amplitude and frequency modulator and a coupling plate designed to provide spatially distributed coupling to the oven. This system, when applied to a combined microwave-convection oven, gives astounding performance improvements to all kinds of baked and roasted foods including sensitive items such as cakes and pastries, with the only compromise being a reasonable reduction in the maximum available microwave power. Large and small metal utensils can be used in the oven with minimal or no performance penalty on energy uniformity and cooking results. Cooking times are greatly reduced from those in conventional ovens while maintaining excellent cooking performance.

  3. Improvement electrical characteristics of the microwave oven

    Directory of Open Access Journals (Sweden)

    I. N. Grebenkov

    2007-06-01

    Full Text Available The research of band-off emitting of magnetron generator of microwave oven was carried out. Applying of cutoff waveguide abled to satisfy the requirements of manufacturer and norms of EMC.

  4. Bi-radiant oven: a low-energy oven system. Volume I. Development and assessment

    Energy Technology Data Exchange (ETDEWEB)

    DeWitt, D.P.; Peart, M.V.

    1980-04-01

    The Bi-Radiant Oven system has three important features which provide improved performance. First, the cavity walls are highly reflective rather than absorptive thereby allowing these surfaces to operate at cooler temperatures. Second, the heating elements, similar in construction to those in a conventional oven, but operating at much lower temperatures, provide a prescribed, balanced radiant flux to the top and bottom surfaces of the food product. And third, the baking and roasting utensil has a highly absorptive finish. Instrumentation and methods of measurements have been developed for obtaining the important oven and food parameters during baking: wall, oven air, food and element temperatures; food mass loss rate; irradiance distribution; and convection heat flux. Observations on an experimental oven are presented and discussed. Thermal models relating the irradiance distribution to oven parameters have been compared with measurements using a new heat flux gage developed for the project. Using the DOE recommended test procedures, oven efficiencies of 20 to 23% have been measured. The heating requirements have been determined for seven food types: biscuits, meat loaf, baked foods, apple crisp, cornbread, macaroni and cheese casserole, and cheese souffle. Comparison of energy use with a conventional electric oven shows that energy savings greater than 50% can be realized. Detailed energy balances have been performed on two foods - beef roasts and yellow cake. Consideration of consumer acceptability of this new oven concept have been addressed.

  5. Bread ovens in Northern Oretania

    Directory of Open Access Journals (Sweden)

    García Huerta, Rosario

    2006-06-01

    Full Text Available This paper intends to bring to light an unusual type of domestic structure in the northern Oretania, namely the ovens used for the production of bread. The study of their distribution, as well as their dimensions and constructive features, indicates they are more complex structures, with collective or communal characters. At the same time, it gives us some knowledge of the internal organization of the main oritanian oppidas.

    Este artículo pretende dar a conocer un tipo de estructura doméstica poco habitual en la Oretania septentrional, como son los hornos destinados a la producción de pan. El análisis de su distribución, así como sus dimensiones y características constructivas, revela que se trata de estructuras más complejas, de carácter colectivo o comunal, lo que permite aproximarnos al conocimiento de la articulación interna de los principales oppida oretanos.

  6. Brief Introduction to Research of Coking with Briquette Blending Process%配型煤炼焦工艺研究概况

    Institute of Scientific and Technical Information of China (English)

    狄红旗; 解京选; 刘彦强

    2011-01-01

    Coking with briquette coal blending process was an effective way to solve the shortage of China's high-quality and environmentally friendly coking coal.The production process and principles were well summarized,and a suitable process for the technological transformation of a coking company was proposed.Considering the life-span of coke oven and quality of coke,a reasonable rang(15%~30%) was found by experiments,as well as the positive effect of every kind of coal used to be coking.%配型煤炼焦是解决我国优质环保炼焦煤紧缺的有效途径。本文综述了配型煤炼焦技术的生产工艺及原理,给出了适合焦化厂技术改造的工艺流程。结合试验研究,考虑到焦炉的寿命和焦炭的质量,确定型煤配比的合理选择范围为15%~30%,并阐述了单种煤配型煤炼焦的效果。

  7. Chronic Widespread Pain after Motor Vehicle Collision Typically Occurs via Immediate Development and Non-Recovery: Results of an Emergency Department-Based Cohort Study

    Science.gov (United States)

    JunMei, Hu; Andrey V, Bortsov; Lauren, Ballina; Danielle C, Orrey; Robert A, Swor; David, Peak; Jeffrey, Jones; Niels, Rathlev; David C, Lee; Robert, Domeier; Phyllis, Hendry; Blair A, Parry; Samuel A, McLean

    2016-01-01

    Motor vehicle collision (MVC) can trigger chronic widespread pain (CWP) development in vulnerable individuals. Whether such CWP typically develops via the evolution of pain from regional to widespread or via the early development of widespread pain with non-recovery is currently unknown. We evaluated the trajectory of CWP development (American College of Rheumatology criteria) among 948 European-American individuals who presented to the emergency department (ED) for care in the early aftermath of MVC. Pain extent was assessed in the ED and 6 weeks, 6 months, and 1 year after MVC on 100%, 91%, 89%, and 91% of participants, respectively. Individuals who reported prior CWP at the time of ED evaluation (n = 53) were excluded. Trajectory modeling identified a two-group solution as optimal, with the Bayes Factor value (138) indicating strong model selection. Linear solution plots supported a non-recovery model. While the number of body regions with pain in the non-CWP group steadily declined, the number of body regions with pain in the CWP trajectory group (192/895, 22%) remained relatively constant over time. These data support the hypothesis that individuals who develop CWP after MVC develop widespread pain in the early aftermath of MVC which does not remit. PMID:26808013

  8. Occupational Exposure to Polycyclic Aromatic Hydrocarbons in Polish Coke Plant Workers.

    Science.gov (United States)

    Zając, Joanna; Gomółka, Ewa; Maziarz, Barbara; Szot, Wojciech

    2016-11-01

    Assessment of occupational exposure to polycyclic aromatic hydrocarbons (PAHs) is an urgent and important task to prevent workers' illnesses. 1-Hydroxypyrene is one of the most commonly used biomarkers. The presented study assessed exposure to PAHs molecules among 619 individuals, men working in coke plant. Average number of years spent on working posts in exposition to PAHs was 31.5 years with standard deviation = 5.3. About 35% were smokers with 14.7 cigarettes per day. For each individual, 1-hydroxypyrene concentration in urine samples was measured. Urine 1-hydroxypyrene concentration correlated with air PAHs concentration. Difference between smokers and non-smokers was statistically significant. The median value for post-shift samples was 1.3 µg g(-1) and for pre-shift sample concentration reached 0.3 µg g(-1) Maximal assessed concentration was 7.6 µg g(-1) among pre-shift samples and 27.8 µg g(-1) among post-shift samples. The most exposed working posts were coke oven workers and coal derivatives production workers. Results obtained in presented study are relatively low in comparison to other countries or other Polish results but for further improvement a regular measurement of any PAHs' biomarker should be included to standard periodic health examinations for coke plant workers. © The Author 2016. Published by Oxford University Press on behalf of the British Occupational Hygiene Society.

  9. Possibilities of production of smokeless fuel via carbonization of Czech coals

    Energy Technology Data Exchange (ETDEWEB)

    Buchtele, J.; Straka, P. [Inst. of Rock Structure and Mechanics, Prague (Czechoslovakia)

    1995-12-01

    It was consumed 48 -51 % of hard coal (total output 28 - 30 Mt/year) in a long period for the production of coke. It appears to be anomaly in comparison with other coke producers in Europe and in the world, it was predeterminated by {open_quotes}steel conception{close_quotes} of state`s economics. The production of coke reached 10-11 Mt/year in former Czechoslovakia in the period 1970-1990. A considerable quantity 1.2 - 1.7 Mt/year of produced coke was utilized for heating. In comparison, 7-5.4 Mt coke/year was it in Poland for the heating. Al coke production is realized on the basis of Czech hard coals mined in the southern part of Upper Silesian Coal District. The coke production is operated in multi-chamber system with full recovery of chemical products (gas, raw tar, raw benzene, amonium etc.). The future trend of smokeless fuel production in Czech Republic makes for to the non-recovery coke oven, it means to two-product processes (coke + reduction gas, coke + electricity and so on). Jewell--Thompson coke oven (hard coal) and Salem oven (ignites) represent nonrecovery nowadays. The possibility of it`s application in Czech Republic are discussed. Jumbo coking reactor system (European project No. 500 to the Eureka programme) produces primarily metallurgical coke. The strong Clean Air Act suspends the production of smokeless fuel in multi-chamber system also in Czech Republic for the future period 2010-2020.

  10. Behaviors of young children around microwave ovens.

    Science.gov (United States)

    Robinson, Marla R; O'Connor, Annemarie; Wallace, Lindsay; Connell, Kristen; Tucker, Katherine; Strickland, Joseph; Taylor, Jennifer; Quinlan, Kyran P; Gottlieb, Lawrence J

    2011-11-01

    Scald burn injuries are the leading cause of burn-related emergency room visits and hospitalizations for young children. A portion of these injuries occur when children are removing items from microwave ovens. This study assessed the ability of typically developing children aged 15 months to 5 years to operate, open, and remove the contents from a microwave oven. The Denver Developmental Screening Test II was administered to confirm typical development of the 40 subjects recruited. All children recruited and enrolled in this study showed no developmental delays in any domain in the Denver Developmental Screening Test II. Children were observed for the ability to open both a push and pull microwave oven door, to start the microwave oven, and to remove a cup from the microwave oven. All children aged 4 years were able to open the microwaves, turn on the microwave, and remove the contents. Of the children aged 3 years, 87.5% were able to perform all study tasks. For children aged 2 years, 90% were able to open both microwaves, turn on the microwave, and remove the contents. In this study, children as young as 17 months could start a microwave oven, open the door, and remove the contents putting them at significant risk for scald burn injury. Prevention efforts to improve supervision and caregiver education have not lead to a significant reduction in scald injuries in young children. A redesign of microwave ovens might prevent young children from being able to open them thereby reducing risk of scald injury by this mechanism.

  11. Influence of thermoplastic properties on coking pressure generation: Part 1 - A study of single coals of various rank

    Energy Technology Data Exchange (ETDEWEB)

    John J. Duffy; Merrick R. Mahoney; Karen M. Steel [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

    2010-07-15

    In this study a number of high coking pressure coals with different fluidities were evaluated alongside a number of low pressure coals also with differing fluidities. This was to establish rheological parameters within which a coal may be considered potentially dangerous with regards to coking pressure. The results have confirmed and elaborated on previous findings which show that parallel plate displacement ({Delta}L) and axial force profiles can be used to distinguish between high and low pressure coals, with peak values indicating cell rupture and subsequent pore network formation. This is thought to correspond with plastic layer compaction in the coke oven. For low pressure coals pore coalescence occurs quite early in the softening process when viscosity/elasticity are decreasing and consequently a large degree of contraction/collapse is observed. For higher pressure coals the process is delayed since pore development and consequently wall thinning progress at a slower rate. If or when a pore network is established, a lower degree of contraction/collapse is observed because the event occurs closer to resolidification, where viscosity and elasticity are increasing. For the higher fluidity, high coking pressure coals, a greater degree of swelling is observed prior to cell rupture, and this is considered to be the primary reason for the high coking pressure observed with these coals. An additional consequence of these events is that high pressure coals are likely to contain a higher proportion of closed cells both at and during resolidification, reducing permeability in both the semi-coke and high temperature plastic layers, respectively. Using a rheological mapping approach to follow viscoelastic changes during carbonisation it has been possible to identify specific regions associated with dangerous coals. 76 refs., 11 figs., 3 tabs.

  12. The coke drum thermal kinetic effects

    Energy Technology Data Exchange (ETDEWEB)

    Aldescu, Maria M.; Romero, Sim; Larson, Mel [KBC Advanced Technologies plc, Surrey (United Kingdom)

    2012-07-01

    The coke drum thermal kinetic dynamics fundamentally affect the coker unit yields as well as the coke product properties and unit reliability. In the drum the thermal cracking and polymerization or condensation reactions take place in a semi-batch environment. Understanding the fundamentals of the foaming kinetics that occur in the coke drums is key to avoiding a foam-over that could result in a unit shutdown for several months. Although the most dynamic changes with time occur during drum filling, other dynamics of the coker process will be discussed as well. KBC has contributed towards uncovering and modelling the complexities of heavy oil thermal dynamics. (author)

  13. Technical Progress of China's Delayed Coking Technology

    Institute of Scientific and Technical Information of China (English)

    Zhang Lixin; Li Hejie

    2005-01-01

    This article introduces the recent advances of China in the fields of process technology of delayed coking, enlarged equipment size, hydraulic decoking, automatic control and environmental protection. By the end of 2004 the total capacity of delayed coking units in China had reached 37.24Mt/a with the maximum coke drum diameter equating to 9.4 m. This article also presents the investment in delayed cokers and the current production status while pointing out the existing problems and future development trends.

  14. 俄罗斯进口 K9焦煤在本钢的应用研究%Application research of Russian imported K9 coking coal in Bensteel

    Institute of Scientific and Technical Information of China (English)

    邢毅; 王文光; 翟向军; 韩颖; 李利凯

    2015-01-01

    通过质量检测、煤的岩相分析、40 kg试验焦炉炼焦试验,对俄罗斯进口K9焦煤的煤质特性和结焦特性进行了研究。结果表明K9煤低灰、低硫,为单一煤层煤,煤质稳定,配煤炼焦时有利于焦炭质量稳定,提高焦炭平均粒度和抗碎强度。在使用K9焦煤时,还可以配入高硫肥煤。%Russian imported K9 coking coal was investigated on coal quality and coking property by means of quality detection, petrographic analysis of coal and 40kg testing coke oven test.The result in-dicated that K9 coal was featured with low ash, low sulfur and stable quality, belonging to single coal seam.So it is beneficial to stabilize coke quality and improve coke average particle size and crushing strength in coal blending and coking.Meanwhile, fat coal with high sulfur content can be used in co-king.

  15. Additional heating with twin flue for improving oven end temperature%改善炉头温度的双火道补充加热方案

    Institute of Scientific and Technical Information of China (English)

    刘保成; 陈凤昌; 王洪博

    2013-01-01

    针对使用富煤气和贫煤气加热对生产工艺的影响,提出了改善炉头温度的双火道补充加热方案,改善了炉头温度的均匀系数,确保全炉温度的均匀性,同时保证了炉头焦炭及全炉焦炭均匀成熟,提高焦炉寿命。%In view of the affect of using rich gas and lean gas heating to the production process , this paper proposed a solution of additional heating with twin flue for improving oven end temperature which would improve uniformity coefficient of oven end temperature ,ensure uniformity of the entire oven, guarantee mature carbonization of the coke at oven end and that of the entire oven as well as prolong the service life of the battery .

  16. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk; Keith Wisecarver

    2004-09-26

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  17. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk; Keith Wisecarver

    2003-09-26

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  18. Inhalation trauma due to overheating in a microwave oven.

    OpenAIRE

    Zanen, A L; Rietveld, A. P.

    1993-01-01

    The microwave oven is a kitchen appliance that has become increasingly popular in recent years. In some instances the temperature in the microwave oven can become exceedingly high. A case is discussed of a patient with respiratory distress after inhalation of gas from an overheated microwave oven.

  19. Inhalation trauma due to overheating in a microwave oven.

    OpenAIRE

    Zanen, A L; Rietveld, A. P.

    1993-01-01

    The microwave oven is a kitchen appliance that has become increasingly popular in recent years. In some instances the temperature in the microwave oven can become exceedingly high. A case is discussed of a patient with respiratory distress after inhalation of gas from an overheated microwave oven.

  20. Coke fouling monitoring by electrical resistivity

    Energy Technology Data Exchange (ETDEWEB)

    Bombardelli, Clovis; Mari, Livia Assis; Kalinowski, Hypolito Jose [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Eletrica e Informatica Industrial (CPGEI)

    2008-07-01

    An experimental method to simulate the growth of the coke fouling that occurs in the oil processing is proposed relating the thickness of the encrusted coke to its electrical resistivity. The authors suggest the use of the fouling electrical resistivity as a transducer element for determining its thickness. The sensor is basically two electrodes in an electrically isolated device where the inlay can happen in order to compose a purely resistive transducer. Such devices can be easily constructed in a simple and robust form with features capable to face the high temperatures and pressures found in relevant industrial processes. For validation, however, it is needed a relationship between the electrical resistivity and the fouling thickness, information not yet found in the literature. The present work experimentally simulates the growth of a layer of coke on an electrically insulating surface, equipped with electrodes at two extremities to measure the electrical resistivity during thermal cracking essays. The method is realized with a series of consecutive runs. The results correlate the mass of coke deposited and its electrical resistivity, and it can be used to validate the coke depositions monitoring employing the resistivity as a control parameter. (author)

  1. Gasification Reaction Characteristics of Ferro-Coke at Elevated Temperatures

    Science.gov (United States)

    Wang, Peng; Zhang, Jian-liang; Gao, Bing

    2017-01-01

    In this paper, the effects of temperature and atmosphere on the gasification reaction of ferro-coke were investigated in consideration of the actual blast furnace conditions. Besides, the microstructure of the cokes was observed by scanning electron microscope (SEM). It is found that the weight loss of ferro-coke during the gasification reaction is significantly enhanced in the case of increasing either the reaction temperature or the CO2 concentration. Furthermore, compared with the normal type of metallurgical coke, ferro-coke exhibits a higher weight loss when they are gasified at the same temperature or under the same atmosphere. As to the microstructure, inside the reacted ferro-coke are a large amount of pores. Contrary to the normal coke, the proportions of the large-size pores and the through holes are greatly increased after gasification, giving rise to thinner pore walls and hence a degradation in coke strength after reaction (CSR).

  2. The control of volume flow heating gases oh coke plant

    Directory of Open Access Journals (Sweden)

    Kostúr Karol

    2003-12-01

    Full Text Available The contribution deals with mixture and coke gases volume quantity determination for coke battery in term of their optimal redistribution at single blocks in consideration of accurate observance of corresponding technological temperature.

  3. Open Ended Microwave Oven for Packaging

    CERN Document Server

    Sinclair, K I; Desmulliez, M Y P; Goussetis, G; Bailey, C; Parrott, K; Sangster, A J

    2008-01-01

    A novel open waveguide cavity resonator is presented for the combined variable frequency microwave curing of bumps, underfills and encapsulants, as well as the alignment of devices for fast flip-chip assembly, direct chip attach (DCA) or wafer-scale level packaging (WSLP). This technology achieves radio frequency (RF) curing of adhesives used in microelectronics, optoelectronics and medical devices with potential simultaneous micron-scale alignment accuracy and bonding of devices. In principle, the open oven cavity can be fitted directly onto a flip-chip or wafer scale bonder and, as such, will allow for the bonding of devices through localised heating thus reducing the risk to thermally sensitive devices. Variable frequency microwave (VFM) heating and curing of an idealised polymer load is numerically simulated using a multi-physics approach. Electro-magnetic fields within a novel open ended microwave oven developed for use in micro-electronics manufacturing applications are solved using a de icated Yee sche...

  4. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Volk Jr., Michael; Wisecarver, Keith D.; Sheppard, Charles M.

    2003-02-07

    The coking test facilities include three reactors (or cokers) and ten utilities. Experiments were conducted using the micro-coker, pilot-coker, and stirred-batch coker. Gas products were analyzed using an on-line gas chromatograph. Liquid properties were analyzed in-house using simulated distillation (HP 5880a), high temperature gas chromatography (6890a), detailed hydrocarbon analysis, and ASTM fractionation. Coke analyses as well as feedstock analyses and some additional liquid analyses (including elemental analyses) were done off-site.

  5. Fundamental Study on Coke Degradation in BF with Oxygen Enriched Blast and High Hydrogen Atmosphere

    Institute of Scientific and Technical Information of China (English)

    WANG Ping; LI Jia-xin; ZHOU Li-ying

    2005-01-01

    The effects of gas composition, temperature, ore to coke ratio and prereduction rate of ore on coke degradation were studied. The results showed that 1% increment in solution loss of coke reduces coke strength by 0.6%, and the coke degradation is accelerated with the temperature. The higher the temperature, the more coke surface is involved in reactions, and the less negative effect on coke strength is. Hydrogen exerts stronger effect on coke degradation than CO at high temperature. The coke degradation is decreased with the reduction of ore to coke ratio and increase of ore prereduction rate.

  6. Petroleum Coke in the Urban Environment: A Review of Potential Health Effects

    Directory of Open Access Journals (Sweden)

    Joseph A. Caruso

    2015-05-01

    Full Text Available Petroleum coke, or petcoke, is a granular coal-like industrial by-product that is separated during the refinement of heavy crude oil. Recently, the processing of material from Canadian oil sands in U.S. refineries has led to the appearance of large petcoke piles adjacent to urban communities in Detroit and Chicago. The purpose of this literature review is to assess what is known about the effects of petcoke exposure on human health. Toxicological studies in animals indicate that dermal or inhalation petcoke exposure does not lead to a significant risk for cancer development or reproductive and developmental effects. However, pulmonary inflammation was observed in long-term inhalation exposure studies. Epidemiological studies in coke oven workers have shown increased risk for cancer and chronic obstructive pulmonary diseases, but these studies are confounded by multiple industrial exposures, most notably to polycyclic aromatic hydrocarbons that are generated during petcoke production. The main threat to urban populations in the vicinity of petcoke piles is most likely fugitive dust emissions in the form of fine particulate matter. More research is required to determine whether petcoke fine particulate matter causes or exacerbates disease, either alone or in conjunction with other environmental contaminants.

  7. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk Jr; Keith Wisecarver

    2005-10-01

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  8. Comparison of two methods for determination of tomato paste solids: vacuum oven versus microwave oven.

    Science.gov (United States)

    Jazaeri, Sahar; Kakuda, Yukio; Gismondi, Stephen; Wigle, Doug G

    2011-01-01

    Two analytical procedures used to determine total, soluble, and insoluble solids in tomato paste were evaluated. The microwave oven (MO) method was compared to the vacuum oven (VO) method. The VO method is tedious and measured the three solids fractions in the paste directly, while the MO method measured the total solids directly but used an equation to calculate the water-soluble and -insoluble solids. The MO method was faster and less labor-intensive, and yielded small but statistically significant higher values for total and insoluble solids and lower statistically significant values for soluble solids.

  9. Upgrading oil sands bitumen with FLUID COKING and FLEXICOKING technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kamienski, P.; Phillips, G. [ExxonMobil Research and Engineering Co., Fairfax, VA (United States); McKnight, C.; Rumball, B. [Syncrude Canada Ltd., Calgary, AB (Canada)

    2009-07-01

    This presentation described EMRE's Fluid Coking and Flexicoking technologies that are well suited for upgrading Alberta's heavy crudes and oil sands bitumen into pipelineable crudes or synthetic crudes, which can be further processed into transportation fuels. The Fluid Coking technology uses a fluidized bed reactor that thermally converts the heavy oils into light gases, liquids and coke. The metals and much of the sulphur are concentrated in the coke. Combustion of the coke provides process heat and the remaining coke is sold or stored on site for later recovery. Syncrude Canada currently operates 3 Fluid Coking units in northern Alberta. Flexicoking extends fluid coking by integrating air gasification to produce a carbon monoxide/hydrogen rich fuel gas that helps meet fuel and energy requirements of bitumen recovery and upgrading. The yields of light gas and liquids are similar to those of the Fluid Coking process. The partial combustion of coke provides the process heat for the thermal conversion and gasification steps. The remaining coke is gasified and desulphurized using Flexsorb technology. At present, there are 5 Flexicoking units in operation around the world. Interest in the technology is growing, particularly in locations with large demand for clean fuel or electricity. It is also suitable for steam assisted gravity drainage (SAGD) operations in Alberta. This presentation outlined the operating principles of the Flexicoking integrated gasification system and compared it with more expensive oxygen gasification processes. tabs., figs.

  10. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process.

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-08

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  11. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-01-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration. PMID:27270486

  12. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  13. Laboratory studies of briquetting and coking of hard brown coals

    Energy Technology Data Exchange (ETDEWEB)

    Wollenberg, R.; Basanshaw, B.

    1988-01-01

    Assesses feasibility of producing lumpy, high strength coke from hard brown coal unsuitable for conventional briquetting and coking technologies. Laboratory studies used brown coal with 11.5 to 23.5% ash content and 11.8 to 48% coal moisture from the Adun-tschulun, Scharin-gol, Baga-nur and Nalaich deposits in Mongolia. Two experimental briquetting technologies (briquetting of pregranulated coal dust, briquetting of dried coal from slurry comminution) were applied. Resulting briquets were coked at maximum 1,000 C temperature. Graphs provide briquetting and coking results. Influence of major briquetting and coking parameters is evaluated. The highest briquet compression strength obtained ranged between 15.2 and 34.3 MPa, the highest coke compression strength was 32.0 up to 87.0 MPa. Studies proved that suitable coke for use in the metallurgical and chemical industry can be produced from various types of hard brown coal. 6 refs.

  14. Coking coals of Mongolia: Distribution and resources

    Science.gov (United States)

    Erdenetsogt, Bat-Orshikh; Jargal, Luvsanchultem

    2016-04-01

    The coal deposits of Mongolia tend to become younger from west to east and can be subdivided into two provinces, twelve basins, and three areas. Main controlling factor of coal rank is the age of coal bearing sequences. Western Mongolian coal-bearing province contains mostly high rank bituminous coal in strata from Late Carboniferous. The basins in southern Mongolia and the western part of central Mongolia have low rank bituminous coal in strata from the Permian. The northern and central Mongolian basins contain mainly Jurassic subbituminous coal, whereas the Eastern Mongolian province has Lower Cretaceous lignite. Mongolian known coking coal reserves are located in western, southern and northern Mongolia and related to Carboniferous, Permian and Jurassic sequences, respectively. Pennsylvanian Nuurstkhotgor coal deposit is located in northwestern Mongolia (in Western Mongolian coal-bearing province). The coals have 1-7.5 crucible swelling number (CSN) and 0-86 G-index. Vitrinite reflectance value (Rmax in oil) varies from 0.7% to 1.2% and sulfur content is low, ranging from 0.3% to 0.6% with an average of 0.4%. Coal reserve is estimated to be 1.0 billion ton, of which half is coking coal. Upper Permian Khurengol deposit is situated in western Mongolia (in Western Mongolian coal-bearing province). CSN and G-index of coal are 8-9 and 54-99, respectively. The coals have Rmax of 1.1 to 1.7% (average 1.4%) and sulfur content of 0.2 to 0.6% (average 0.4%). Coking coal reserve of the deposit is estimated to be 340 million ton. Upper Permian Tavantolgoi, the largest coking coal deposit, lies in southern Mongolia (in South Gobi coal-bearing basin). The coals have CSN of 1 to 7.5 and Rmax of 0.7% to 1.2%. Sulfur content is low, ranging from 0.5% to 0.9%. Coal reserve is estimated to be 6.0 billion ton, of which 2.0 billion ton is accounted as coking coal. Lower-Middle Jurassic Ovoot coal is located in northern Mongolia (in Orkhon-Selenge coal-bearing area). This is one of

  15. Optimization and modification of non-caking coal blending for conventional coking%不黏煤改性及配煤炼焦优化

    Institute of Scientific and Technical Information of China (English)

    朱子宗; 徐军; 李硕; 宋楠

    2012-01-01

    A new type of coal modifying additive(ZBS)was developed to modify the non-coking coal, so it can be used for coking. A series of 40 kg coking-oven experiments were performed and the results show that the quality of the coke deteriorates with the addition of 4% of anthracite and 6% of Long Flame Coal,while it is improved significantly with the ZBS modifying additive. The best improvement is achieved when 0.08 % of ZBS is mixed with the non-coking coal,which causes coke properties such as the anti-broken strength of coke(M40 ) to increase by 5.94% ,wear resist- ance strength (M~0) to decrease by 7.12%, coke reactivity index(CRI) to reduce by 4.61% and strength after reac- tion(CSR) to increase by If. 42%. The quality of the coke obtained is very close to the production index of coking coal and the production requirements can be met.%利用自主研发的煤粉改性剂对非炼焦煤进行改性后配煤炼焦,可以达到有效利用非炼焦煤的目的。通过40 kg焦炉试验研究表明:直接加入4%的无烟煤和6%的长焰煤后,焦炭质量变差,然而,加入煤粉改性剂对其改性后炼焦,焦炭质量改善;当煤粉改性剂量低于或高于配合煤质量的0.08%时,焦炭质量改善幅度较小;当煤粉改性剂量达到0.08%时,焦炭质量改善明显,其M40提高5.94%,M10降低7.12%,CRI降低4.61%,CSR提高11.42%,接近原配合煤的炼焦指标,符合生产要求。

  16. REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

    Energy Technology Data Exchange (ETDEWEB)

    Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

    1999-09-01

    Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

  17. 40 CFR 63.7293 - What work practice standards must I meet for fugitive pushing emissions if I have a non-recovery...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What work practice standards must I... open space above the coke bed and that there is an unobstructed view of the door on the opposite side... Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED)...

  18. Laureatõ premii "Zolotoi Oven"

    Index Scriptorium Estoniae

    2003-01-01

    Parima filmi auhinna "Zolotoi Oven" võitis Andrei Zvjagintsevi "Tagasitulek" ("Vozvrashtshenije"), Vadim Abdrashitovi "Magnettormid" ("Magnitnõje buri") sai parima režissööri ja parima stsenaristi auhinna (Aleksandr Mindadze), Pjotr Buslovi "Bumer" sai vaid muusikaauhinna (Sergei Shnurov). Parim meesnäitleja oli Viktor Suhhorukov ("Vaene, vaene Paul") ja naisnäitleja Maria Zvonarjeva A. Proshkini "Trios". A. Sokurovi "Isa ja poeg" sai vaid kunstnikuauhinna (Natalja Kotshergina). Inna Tshurikova sai kõrvalosa auhinna ("S: Govoruhhini "Blagoslovite zhenshtshinu")

  19. Laureatõ premii "Zolotoi Oven"

    Index Scriptorium Estoniae

    2003-01-01

    Parima filmi auhinna "Zolotoi Oven" võitis Andrei Zvjagintsevi "Tagasitulek" ("Vozvrashtshenije"), Vadim Abdrashitovi "Magnettormid" ("Magnitnõje buri") sai parima režissööri ja parima stsenaristi auhinna (Aleksandr Mindadze), Pjotr Buslovi "Bumer" sai vaid muusikaauhinna (Sergei Shnurov). Parim meesnäitleja oli Viktor Suhhorukov ("Vaene, vaene Paul") ja naisnäitleja Maria Zvonarjeva A. Proshkini "Trios". A. Sokurovi "Isa ja poeg" sai vaid kunstnikuauhinna (Natalja Kotshergina). Inna Tshurikova sai kõrvalosa auhinna ("S: Govoruhhini "Blagoslovite zhenshtshinu")

  20. Accelerated staining technique using kitchen microwave oven.

    Science.gov (United States)

    Mukunda, Archana; Narayan, T V; Shreedhar, Balasundhari; Shashidhara, R; Mohanty, Leeky; Shenoy, Sadhana

    2015-01-01

    Histopathological diagnosis of specimens is greatly dependent on good sample preparation and staining. Both of these processes is governed by diffusion of fluids and dyes in and out of the tissue, which is the key to staining. Diffusion of fluids can be accelerated by the application of heat that reduces the time of staining from hours to the minute. We modified an inexpensive model of kitchen microwave oven for staining. This study is an attempt to compare the reliability of this modified technique against the tested technique of routine staining so as to establish the kitchen microwave oven as a valuable diagnostic tool. Sixty different tissue blocks were used to prepare 20 pairs of slides for 4 different stains namely hematoxylin and eosin, Van Gieson's, 0.1% toluidine blue and periodic acid-Schiff. From each tissue block, two bits of tissues were mounted on two different slides. One slide was stained routinely, and the other stained inside a microwave. A pathologist evaluated the stained slides and the results so obtained were analyzed statistically. Microwave staining considerably cut down the staining time from hours to seconds. Microwave staining showed no loss of cellular and nuclear details, uniform-staining characteristics and was of excellent quality. The cellular details, nuclear details and staining characteristics of microwave stained tissues were better than or equal to the routine stained tissue. The overall quality of microwave-stained sections was found to be better than the routine stained tissue in majority of cases.

  1. Metallurgical coke quality depending on the variability of properties of coking coal mixes components

    Energy Technology Data Exchange (ETDEWEB)

    M. Kaloc; S. Bartusek; S. Czudek [VSB-TU Ostrava (Czech Republic)

    2005-07-01

    The main sources for this report are the experiences acquired by the long lasting practice of the coking coal mixes preparing and tuning them in accordance with the variable qualitative properties of the coals mined in the coalfields of the OKD Company Ostrava. The systematic database, made by summarizing the values of measured indexes, became a very useful instrument for the coal mixes composing with regard on the two today very important points of view, namely: Contemporary presence and the long lasting availability of the definite coal type from any local source. Price basis influencing strongly the economics of the coke production. The method of prognostic estimating of the metallurgical coke quality dependence on the coking mixes composition, developed some time ago by authors of presented paper, was published in the Cokemaking International Vol. 13, 2/2001 (Czudek S. and al.: Simulation of Carbonization Process under Laboratory Conditions). The original procedure was newly accomplished by implementing a special method of the multi criteria evaluation of the definite coal components. New method is based on special processing of the technologic significant qualitative properties of the mined coal brands enabling deeply estimate the impacts of their application in metallurgical coke production. The importance of this evaluating system exceeds largely the well known method that is incorporated in the international coal classification. The main advantage of the new method is the fully respecting of the specialties marking the geographic different coalfields. (Abstract only)

  2. Modification of a Microwave Oven for Laboratory Use.

    Science.gov (United States)

    Andrews, Judith; Atkinson, George F.

    1984-01-01

    Discusses use of a domestic microwave oven for drying analytical samples with time savings compared to conventional ovens, providing a solution to the problem of loss of load as samples dry. Presents a system for examining emitted gases from drying process and reports results of several test dryings. (JM)

  3. Modification of a Microwave Oven for Laboratory Use.

    Science.gov (United States)

    Andrews, Judith; Atkinson, George F.

    1984-01-01

    Discusses use of a domestic microwave oven for drying analytical samples with time savings compared to conventional ovens, providing a solution to the problem of loss of load as samples dry. Presents a system for examining emitted gases from drying process and reports results of several test dryings. (JM)

  4. A device for interlocking coking machines

    Energy Technology Data Exchange (ETDEWEB)

    Bannikov, L.S.; Mil' ko, M.S.; Rodenko, B.V.; Skol' skii, V.M.; Voloshenko, I.P.; Yakushina, E.N.

    1980-03-18

    This device, which contains a high frequency oscillator in the door hoisting mechanism and a high-frequency oscillations receiver in the coke lifting-out device and a communications line for each of the furnaces in the form of tie couplers, is characterized by an arrangement whereby it is equipped with jumpers. This arrangement guarantees a steady operational level of the signal and increases the reliability of the device.

  5. Study on combustion characteristics of petroleum coke residual oil slurry

    Energy Technology Data Exchange (ETDEWEB)

    Shou Weiyi; Xu Xiaoming; Cao Xinyu [and others

    1997-07-01

    Petroleum coke residual oil slurry (POS) is one of prospect substitute of oil burned in many industrial boilers and utilities in China. It is a mixture of pulverized petroleum coke, residual oil and slurry oil. We carried out a series of experiments to study its ignition and combustion mechanism. Experimental results show that the ignition temperature of petroleum coke is higher than normal anthracite and meager coal, and it is difficult to be burned in oil-fired furnace directly. The petroleum coke`s combustion property is improved greatly after mixing with residual oil and slurry oil. The combustion process of POS can be divided into three phases: preheating, kindling and homogenous combustion, burning of the petroleum coke residue. The combustion condition of POS is close to bituminous and coal-oil-mixture (COM).

  6. Characterisation of coking activity during supercritical hydrocarbon pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Gascoin, Nicolas; Gillard, Philippe; Bernard, Stephane [Laboratoire Energetique, Explosion, Structure, UPRES-EA 1205, 63, avenue de Lattre de Tassigny, 18020 Bourges Cedex (France); Bouchez, Marc [MBDA France, 8, rue Le Brix, 18000 Bourges (France)

    2008-12-15

    The active cooling of the Supersonic Combustion Ramjet engine, for hypersonic flight purpose, is ensured thanks to fuel, n-dodecane for the present study. The endothermic fuel pyrolysis, starting above 800 K, could generate an unwanted coke formation. Experimental tests up to 1125 K and between 1 MPa and 6 MPa have been performed on the hydrocarbon fuel pyrolysis to evaluate the coking activity. 316L stainless steel, low carbon steel and titanium reactors have been considered. A witness of the coke formation, based on its thermal insulation and pressure loss effects, has been found. A correlation between methane production and coke deposit was found. The coke has been studied with Scanning Electron Microscope (SEM), Energy Dispersion Spectroscopy (EDS), X-ray diffractometer and Fourier Transform Infrared (FTIR) spectroscopy. The porosity, the density and the permeability of the coke have been estimated. (author)

  7. EPA Administrative Order on Consent (AOC) with ERP Compliant Coke, LLC

    Science.gov (United States)

    This Administrative Order on Consent with ERP Compliant Coke was effective August 2016. The Walter Coke facility located in North Birmingham was purchased by ERP Compliant Coke, LLC in February 2016 out of bankruptcy proceedings.

  8. Visualization of coke state in hydraulic decoking process

    Science.gov (United States)

    Guo, Qian; Tong, Xinglin; Deng, Chengwei; Zhang, Cui; Huang, Di; Chen, Liang; Xiong, Jiaguo

    2016-05-01

    The relationship model of the sound signal and the coke state can be established through multiple test and comparison of the noise signal and the coke operation. By collecting data, we summarize the main frequency power fluctuation range of the sound signal in kinds of state, and extract the nearest 5 decision results for reference. The weighted value of each result according to the update time has gradually increased. On the basis of that, we developed visualization software, real-time reflect out coke coking tower state. Animation refresh rate is second level, and the vertical height can be accurate to 0.1m.

  9. Safranin O staining using a microwave oven.

    Science.gov (United States)

    Kahveci, Z; Minbay, F Z; Cavusoglu, L

    2000-11-01

    We investigated the effects of microwave irradiation on a safranin O staining method for paraffin sections of formalin fixed rabbit larynx. The control sections were stained according to the conventional method, and the experimental sections were stained in microwave oven for 10 sec at 360 W in Weigert's iron hematoxylin, and for 30 sec at 360 W in fast green and 0.1% safranin O staining solutions. Light microscopic examination of the sections revealed that the microwave heating did not adversely affect the staining properties of cartilage tissue compared to the conventional staining method. Small differences such as darker staining of the matrix and shrinkage of the cytoplasm was observed in some microwave treated sections. The present study revealed that microwave application can be used safely for the safranin O method with the advantage of reduced staining time.

  10. Bonding PMMA microfluidics using commercial microwave ovens

    Science.gov (United States)

    Toossi, A.; Moghadas, H.; Daneshmand, M.; Sameoto, D.

    2015-08-01

    In this paper, a novel low-cost, rapid substrate-bonding technique is successfully applied to polymethyl methacrylate (PMMA) microfluidics bonding for the first time. This technique uses a thin intermediate metallic microwave susceptor layer at the interface of the bonding site (microchannels) which produces localized heating required for bonding during microwave irradiation. The metallic susceptor pattern is designed using a multiphysics simulation model developed in ANSYS Multiphysics software (high-frequency structural simulation (HFSS) coupled with ANSYS-Thermal). In our experiments, the required microwave energy for bonding is delivered using a relatively inexpensive, widely accessible commercial microwave oven. Using this technique, simple PMMA microfluidics prototypes are successfully bonded and sealed in less than 35 seconds with a minimum measured bond strength of 1.375 MPa.

  11. Simulation and Experimental Method for Microwave Oven

    Institute of Scientific and Technical Information of China (English)

    Han-Ji Ju; Qing Zhao

    2009-01-01

    The simulation software, HFSS (high fre- quency structure simulator), is introduced in microwave oven design. In the cold test, a network analyzer is used to measure the reflection coefficient (S11) of the cavity under empty and loaded states over the frequency range from 2.448 GHz to 2.468 GHz. In the hot test, a piece of wet thermal paper and an infrared thermal imaging camera are used to measure the electric field distribu- tions on the mica and turntable. In the cold test, the simulation agrees well with the experiment no matter in empty state or loaded state. In the hot test, the simulation agrees well with the experiment in general in empty state and approximately in loaded state. The little difference in both cold and hot test may be due to that the model in simulation is not absolutely identical with that in experiment or the inadequate precision of infrared thermal imaging camera.

  12. Full scale treatment of phenolic coke coking waste water under unsteady conditions

    Energy Technology Data Exchange (ETDEWEB)

    Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

    1993-12-31

    Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

  13. Coal Beneficiation Technology for Coking & Non-Coking Coal Meant For Steel and Thermal Power Plants

    OpenAIRE

    Manoj Kumar Sharma; Gohil Priyank; Nikita Sharma

    2015-01-01

    There are 21 coking coal washeries in production both in private and public sectors. Production of clean coal in these washeries during 1989-90 was 12 million tonne and it is expected to go up to 37 million, tonne during 2015-16. Planning Commission has taken the decision that non-coking coal meant for Thermal Power Plants situated far away from feeding coalfield, should be beneficiated. Coal Washing is a process of separation mainly based on difference in Specific Gravity of Coal and associa...

  14. Accelerated staining technique using kitchen microwave oven

    Directory of Open Access Journals (Sweden)

    Archana Mukunda

    2015-01-01

    Full Text Available Introduction: Histopathological diagnosis of specimens is greatly dependent on good sample preparation and staining. Both of these processes is governed by diffusion of fluids and dyes in and out of the tissue, which is the key to staining. Diffusion of fluids can be accelerated by the application of heat that reduces the time of staining from hours to the minute. We modified an inexpensive model of kitchen microwave oven for staining. This study is an attempt to compare the reliability of this modified technique against the tested technique of routine staining so as to establish the kitchen microwave oven as a valuable diagnostic tool. Materials and Methods: Sixty different tissue blocks were used to prepare 20 pairs of slides for 4 different stains namely hematoxylin and eosin, Van Gieson′s, 0.1% toluidine blue and periodic acid-Schiff. From each tissue block, two bits of tissues were mounted on two different slides. One slide was stained routinely, and the other stained inside a microwave. A pathologist evaluated the stained slides and the results so obtained were analyzed statistically. Results: Microwave staining considerably cut down the staining time from hours to seconds. Microwave staining showed no loss of cellular and nuclear details, uniform-staining characteristics and was of excellent quality. Interpretation and Conclusion: The cellular details, nuclear details and staining characteristics of microwave stained tissues were better than or equal to the routine stained tissue. The overall quality of microwave-stained sections was found to be better than the routine stained tissue in majority of cases.

  15. Comparison of microwave oven and convection oven for acid hydrolysis of dietary fiber polysaccharides.

    Science.gov (United States)

    Li, B W

    1998-01-01

    Hydrolysis of dietary fiber polysaccharides (DFP) is an integral part of any enzymatic-chemical method for dietary fiber analysis. Residues obtained after enzyme treatments of fiber-containing foods are usually suspended in 12 M sulfuric acid and kept at or slightly above ambient temperature for at least 1 h, and then the mixtures are diluted with deionized water to a final concentration of 1 M or 2 M acid, followed by heating at 100 degrees C in a water bath or convection oven for 1 or 2 h. Under these hydrolytic conditions, some degradation of the released monosaccharides generally takes place over the duration of hydrolysis. We investigated the feasibility of using microwave energy as a heat source to reduce time and minimize degradation. Preliminary tests were done on the well-characterized soy polysaccharide Fibrim. With a microwave digestion system equipped with temperature and pressure monitors and control lines, optimum settings of power (5%, 75%), time (up to 3 min and 30 s), temperature (35 degrees-55 degrees C), and pressure (45-65 psi) were determined for different foods depending on the residue weight and volume of acid. Results were comparable for microwave oven and convection oven hydrolysis of DFP from 5 foods with good correlations for neutral sugar values; r2 = 0.997 for arabinose, 0.925 for galactose, 0.981 for glucose, 0.969 for mannose, and 0.990 for xylose.

  16. Use of Coke Oven Gas during shutdown period of Direct Reduced Iron Plant for Steam Generation: Experimentation and Optimization

    OpenAIRE

    Harish C. Dalai; Dr. N.C.Nayak

    2015-01-01

    Development of any country is largely based on its magnitude of industrial growth. Steel industries in India took a leading role in the world after mid-sixties. During the last five decades, the steel industries all over the world made considerable developments in new methods for reducing iron ore directly to metallic iron for use as commercial scrap substitute in the manufacture of steels. BSL has been producing steel and other products over last two decades and the above process is used ...

  17. Safety Lockout of Coke Oven Engine%焦炉机车安全联锁的实现

    Institute of Scientific and Technical Information of China (English)

    刘杰; 王豪

    2008-01-01

    为进一步提升焦炉安全运行水平,应用编码电缆定位技术和无线扩频通信技术,增加焦炉机车互传信息,纳入推焦和装煤作业安全联锁,建立了焦炉机车安全运行新模式.试运行证明了系统稳定,数据传输误码率低,传输速率高.

  18. Application of the Refrigerating Machine in Coking Plant%制冷机在焦化厂的应用

    Institute of Scientific and Technical Information of China (English)

    林文; 鲁伟

    2012-01-01

    Five refrigerating machines of gas purification plan from coke - oven plant of handan iron steel was introduced. Fistly ,They were improved and disposed by equipments and technology; in addition,they are vindicated in daily production operatio. So refrigerating machines are in good state. Thus,lower warm water from 15 to18 degre could be provided by refrigerating machines, contenting produce demand.%介绍了邯钢新区焦化厂煤精车间的5台制冷机,经过对设备和工艺进行改造以及特殊情况的处理,在日常生产操作上的维护。保证了制冷机良好的运行状态。为煤精车间提供了15—18℃的低温水,满足生产的需求。

  19. Effusive Atomic Oven Nozzle Design Using a Microcapillary Array

    CERN Document Server

    Senaratne, Ruwan; Geiger, Zachary A; Fujiwara, Kurt M; Lebedev, Vyacheslav; Weld, David M

    2014-01-01

    We present a simple and inexpensive design for a multichannel effusive oven nozzle which provides improved atomic beam collimation and thus extended oven lifetimes. Using this design we demonstrate an atomic lithium source suitable for trapped-atom experiments. At a nozzle temperature of 525$^{\\circ}$C the total atomic beam flux directly after the nozzle is $1.2 \\times 10^{14}$ atoms per second with a peak beam intensity greater than $5.0 \\times 10^{16}$ atoms per second per steradian. This suggests an oven lifetime of several centuries of continuous operation.

  20. RESOLVE OVEN Field Demonstration Unit for Lunar Resource Extraction

    Science.gov (United States)

    Paz, Aaron; Oryshchyn, Lara; Jensen, Scott; Sanders, Gerald B.; Lee, Kris; Reddington, Mike

    2013-01-01

    The Oxygen and Volatile Extraction Node (OVEN) is a subsystem within the Regolith & Environment Science and Oxygen & Lunar Volatile Extraction (RESOLVE) project. The purpose of the OVEN subsystem is to release volatiles from lunar regolith and extract oxygen by means of a hydrogen reduction reaction. The complete process includes receiving, weighing, sealing, heating, and disposing of core sample segments while transferring all gaseous contents to the Lunar Advanced Volatile Analysis (LAVA) subsystem. This document will discuss the design and performance of the OVEN Field Demonstration Unit (FDU), which participated in the 2012 RESOLVE field demonstration.

  1. Rheocasting a Zn-Al composite reinforced with coke dust

    Science.gov (United States)

    Madroñero, A.; Cruz, J.; Foruria, C.; Coleto, J.

    1997-01-01

    This article details research conducted to establish the optimum parameters needed to rheocast a zinc-aluminum alloy reinforced with coke-dust particles. Based on the experiments, a composite with a 10 vol.% coke-particulate reinforcement was found to exhibit good metallurgical quality (e.g., low porosity and the absence of clustering) in the final product.

  2. New functional units for coke machine automatic control system

    Energy Technology Data Exchange (ETDEWEB)

    Parfenov, G.I.; Bannikov, L.S.; Vakarenko, I.M.; Grishin, S.P.

    1983-01-01

    A new device used in the control systems of coking plants is discussed. The system is capable of operating in fully automatic, semi-automatic, or manual modes. Examples of the usage of the unit include the stopping of coke machines within limits of +/- 200 mm. It is concluded that the use of the units reduce manufacture, adjustment, and service costs.

  3. Combustion kinetics of the coke on deactivated dehydrogenation catalysts

    NARCIS (Netherlands)

    Luo, Sha; He, Songbo; Li, XianRu; Li, Jingqiu; Bi, Wenjun; Sun, Chenglin

    2015-01-01

    The coke combustion kinetics on the deactivated catalysts for long chain paraffin dehydrogenation was studied by the thermogravimetry and differential thermogravimetry (TG–DTG) technique. The amount and H/C mole ratio of the coke were determined by the TG and elemental analysis. And the comprehensiv

  4. Effect of physical disturbance on the structure of needle coke

    Science.gov (United States)

    Zhao, Shi-Gui; Wang, Bao-Cheng; Sun, Quan

    2010-10-01

    Through different preparation technology, this paper reports that the needle coke is prepared with coal-tar pitch under the effect of magnetic field and ultrasonic cavitation. It studies the effect of physical disturbance on the structure of needle coke. The structure of needle coke is characterized by scanning electron microscope and x-ray diffractometer, and the influence mechanism is analysed. Results showed that the structure and property of needle coke could be effectively improved by magnetic field and ultrasonic cavitations, such as degree of order, degree of graphitization and crystallization. Comparatively speaking, the effect of magnetic field was greater. The graphitization degree of needle coke prepared under the effect of magnetic field is up to 45.35%.

  5. 40 CFR 761.72 - Scrap metal recovery ovens and smelters.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Scrap metal recovery ovens and..., AND USE PROHIBITIONS Storage and Disposal § 761.72 Scrap metal recovery ovens and smelters. Any person... liquids have been removed: (a) In a scrap metal recovery oven: (1) The oven shall have at least...

  6. Controllable evaporation of cesium from a dispenser oven

    Science.gov (United States)

    Fantz, U.; Friedl, R.; Fröschle, M.

    2012-12-01

    This instrument allows controlled evaporation of the alkali metal cesium over a wide range of evaporation rates. The oven has three unique features. The first is an alkali metal reservoir that uses a dispenser as a cesium source. The heating current of the dispenser controls the evaporation rate allowing generation of an adjustable and stable flow of pure cesium. The second is a blocking valve, which is fully metallic as is the body of the oven. This construction both reduces contamination of the dispenser and enables the oven to be operated up to 300 °C, with only small temperature variations (metal at a cold spot is significantly hindered. The last feature is an integral surface ionization detector for measuring and controlling the evaporation rate. The dispenser oven can be easily transferred to the other alkali-metals.

  7. No-Oven, No-Autoclave, Composite Processing Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Cornerstone Research Group Inc. (CRG) proposes to continue the efforts from the 2010 NASA SBIR Phase I topic X5.03, "No-Oven, No-Autoclave (NONA) Composite...

  8. A dedicated electric oven for characterization of thermoresistive polymer nanocomposites

    Directory of Open Access Journals (Sweden)

    M. Cen-Puc

    2016-08-01

    Full Text Available The construction, characterization and control of an electric oven dedicated to the study of thermoresistive polymer nanocomposites is presented. The oven is designed with a heating plate capable of reaching 300 °C with a resolution of 0.3 °C and an area of uniform temperature of 3.8 cm × 2.5 cm. The temperature is regulated by means of a discrete proportional–integral–derivative controller. A heat transfer model comprising three coupled non-linear differential equations is proposed to predict the thermal profiles of the oven during heating and cooling, which are experimentally verified. The oven is used for thermoresistive characterization of polymer nanocomposites manufactured from a polysulfone polymer and multiwall carbon nanotubes.

  9. No-Oven, No-Autoclave, Composite Processing Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Large, single-piece composite structures for NASA launch vehicles are currently very expensive or impossible to fabricate partly because of the capital (ovens,...

  10. Preheating of coal. Its influence on the composition of coal, the quality of coke and on the phenomenon of pushing. Precalentado del carbon. Su influencia en la composicion del carbon, en la calidad del coque y en el fenomeno del empuje

    Energy Technology Data Exchange (ETDEWEB)

    1994-01-01

    A comparative study of the carbonization of a wide range of coals, wet and after preheating, was carried out. The 6 t coal capacity oven of the INCAR Experimental Coking Test Plant and the 2 t/h preheating pilot plant, Precarbon process, installed by ENSIDESA annexed to the INCAR plant were used. Influence of the preheating process on coal plastic properties was followed through Arnu dilatation, Gieseler fluidity and swelling index tests. Structural modifications of the coals were examined by FT-IR. Coal samples [lt]0.15 mm that do not need to be crushed for analysis and Arnu dilatation were chosen. A Koppers-INCAR test of all coals studied was carried out. Cokes obtained were characterized by optical microscopy, SEM and image analysis. Size analysis, coke strength (Micum e Irsid tests), reactivity and post-reaction strength, chemical changes and porosity were also determined. 21 refs., 36 figs., 9 tabs.

  11. Physicochemical characterization of coke-plant soil for the assessment of polycyclic aromatic hydrocarbon availability and the feasibility of phytoremediation.

    Science.gov (United States)

    Ahn, Sungwoo; Werner, David; Luthy, Richard G

    2005-09-01

    Coke oven site soil was characterized to assess the particle association and availability of polycyclic aromatic hydrocarbons (PAHs). We identified various carbonaceous materials including coal, coke, pitch, and tar decanter sludge. Most of the PAHs were associated with the polymeric matrix of tar sludge or hard pitch as discrete particles, coatings on soil mineral particles, or complex aggregates. The PAH availability from these particles was very low due to hindered diffusive release from solid tar or pitch with apparent diffusivities of 6 x 10(-15) for phenanthrene, 3 x 10(-15) for pyrene, and 1 x 10(-15) cm2/s for benzo[a]pyrene. Significant concentrations of PAHs were observed in the interior of solid tar aggregates with up to 40,000 mg/kg total PAHs. The release of PAHs from the interior of such particles requires diffusion over a substantial distance, and semipermeable membrane device tests confirmed a very limited availability of PAHs. These findings explain the results from three years of phytoremediation of the site soil, for which no significant changes in the total PAH concentrations were observed in the test plot samples. The observed low bioavailability of PAHs probably inhibited PAH phytoremediation, as diffusion-limited mass transfer would limit the release of PAHs to the aqueous phase.

  12. Correlation Between Toluene Environmental Monitoring and Biological Index of Urinary Hippuric Acid of Workers in the Coke Industry

    Directory of Open Access Journals (Sweden)

    MM Amin

    2007-04-01

    Full Text Available Introduction: Toluene is an organic solvent that it is one of the byproducts in the coke industry. Exposure to toluene causes central nervous system dysfunction and others disorders. Many workers are exposed to toluene due to leakage from tracks. Therefore the aim of this study was to determine the levels of exposure through environmental and biological monitoring of toluene Methods: Air toluene sampling of air inhaled by 36 coke oven workers was done by using activated charcoal tubes and personal sampling pumps. At the end of the shift, urine samples of workers and control group were collected by urine samplers. Air toluene was determined by GC, urinary hippuric acid by HPLC and urine creatinine level was determined by auto analyzer. Results: The mean of air toluene and urinary hippuric acid levels in exposed and control samples were 14.34 ppm, 0.33 and 0.28 g/g creatinine. Air toluene and urinary hippuric acid showed a correlation of r = 0.8. Conclusion: Toluene TWA was lower than the TLV-TWA (p=0.000. Urinary hippuric acid concentration was also lower than the BEI (p=0.008. Difference between exposed and unexposed group was not significant. This study showed that hippuric acid because of its interaction with background factors can not be used as a sensitive biomarker for biomonitoring.

  13. Evaluation method of economic efficiency of industrial scale research based on an example of coking blend pre-drying technology

    Directory of Open Access Journals (Sweden)

    Żarczyński Piotr

    2017-01-01

    Full Text Available The research on new and innovative solutions, technologies and products carried out on an industrial scale is the most reliable method of verifying the validity of their implementation. The results obtained in this research method give almost one hundred percent certainty although, at the same time, the research on an industrial scale requires the expenditure of the highest amount of money. Therefore, this method is not commonly applied in the industrial practices. In the case of the decision to implement new and innovative technologies, it is reasonable to carry out industrial research, both because of the cognitive values and its economic efficiency. Research on an industrial scale may prevent investment failure as well as lead to an improvement of technologies, which is the source of economic efficiency. In this paper, an evaluation model of economic efficiency of the industrial scale research has been presented. This model is based on the discount method and the decision tree model. A practical application of this proposed evaluation model has been presented based on an example of the coal charge pre-drying technology before coke making in a coke oven battery, which may be preceded by industrial scale research on a new type of coal charge dryer.

  14. The Gravimetric Analysis of Nickel Using a Microwave Oven

    Science.gov (United States)

    Carmosini, Nadia; Ghoreshy, Sanaz; Koether, Marina C.

    1997-08-01

    The procedure for the gravimetric quantitative analysis of the percent of nickel in steel has been modified to include the use of a microwave oven. Experiments performed with the microwave oven gave an average recovery of 99.9+0.3% whereas the conventional method gave a value of 99.5+0.6%. The Ni(DMG)2 samples, which were digested and dried in the microwave oven, showed no physical difference indicating that there was no chemical modification of the precipitate due to the microwave radiation. The microwave oven proved to be very useful for time efficiency, not only for the digestion and heating of the steel ore, but also for the drying of the ore, the crucibles, and the Ni(DMG)2 precipitate. The most significant advantages occur with the cooling time. However, it is not suggested that the entire experiment be performed with the microwave since constant attention, which is required with the microwave drying method, is not necessary for the conventional oven method. Therefore, in order to be more time effective, thought should be given as to which part of the method should be performed with the microwave and which should be performed with the conventional oven.

  15. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  16. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  17. Effect of Mineral on Metallurgical Coke Solution Loss Reaction in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    YANG Jun-he; FENG An-zu; DU He-gui

    2003-01-01

    The catalytic effects of minerals (oxides) on solution loss reaction of coke were investigated in detail by adding oxides to coal which produces coke or absorbing oxides on coke surface. The mineral catalysis index (MCI) which can be used to evaluate catalytic effects of minerals on solution loss of coke comprehensively was proposed. Using the volatility of coal in dry basis and MCI of coal as independent variables to control coke reactivity, the mathematical models of predicting coke reactivity index, coke strength of reactivity were constructed on the basis of the experimental results.

  18. Research on the evolvement of morphology of coking coal during the coking process.

    Science.gov (United States)

    Zhong, Xiangyun; Wu, Shiyong; Liu, Yang; Zhao, Zhenning; Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Xi, Bai

    2013-12-01

    The evolvement of morphology and structure of the coal with different metamorphic degrees during coking process in the vertical furnace was investigated by infrared Image detector. Moreover, the temperature distribution in the radial direction and the crack formation were also studied in heating process. The results show that the amount of crack and the shrinkage level of char decrease with the coal rank rising. In addition, the initial temperature of crack formation for char increases with the coal rank rising.

  19. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    A. Konstanciak

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  20. RESEARCH ON THE QUALITY PRICE RATIO OF COKING COAL

    Institute of Scientific and Technical Information of China (English)

    陶树人; 王永君

    1994-01-01

    If assortment price parity of Clean coling coal and its quallty price difference is nonreasortable, it doesn't guide in improving the qualiry metaljurgical eoking coal and may be influence the economic benefit of metallurgical enterprises. This paper propose the principles and mathematic model for determination assortment parity of ciean cokingcoal and its quality difference of ash content in clean coking coa in order to urge wasberies into producing superior clean coking coal which is under condition of consideration both intorest waskcries and interest metallurgical industry. It canbe used as a method in theory to make price stra,iegics under condition of socialism maket economic for washeries of clean coking coal

  1. Characteristics of frozen colostrum thawed in a microwave oven

    Energy Technology Data Exchange (ETDEWEB)

    Jones, L.R.; Taylor, A.W.; Hines, H.C.

    1987-09-01

    Use of a microwave oven to thaw frozen colostrum was evaluated. Colostrum was collected from nine cows, four of which were immunized to produce specific colostral antibodies. Colostrum from each cow was frozen, subsequently thawed, and pooled. One-liter aliquots of the pooled colostrum were frozen and assigned randomly to three thawing treatments. Colostrum was thawed using one of three regimens: 10 min in a microwave oven at full power (650 W), 17 min in a microwave oven at half power (325 W), and 25 min in 45 degrees C water. Colostrum thawed in the microwave oven was slightly coagulated and had lower volume and total protein content than colostrum thawed in water. Casein and pH were not different among treatments. Both concentration and total content of immunoglobulin A were higher in the control than in microwave treatments. Neither amount nor concentration of immunoglobulin G and immunoglobulin M were different among treatments. Immunological activity, measured by a hemolytic test, was lower for microwave treatments than the control but did not differ between microwave treatments. Frozen colostrum thawed in a microwave oven should provide a reasonable source of colostrum when fresh high quality colostrum is not available.

  2. A Wireless Portable High Temperature Data Monitor for Tunnel Ovens

    Directory of Open Access Journals (Sweden)

    Ricardo Mayo Bayón

    2014-08-01

    Full Text Available Tunnel ovens are widely used in the food industry to produce biscuits and pastries. In order to obtain a high quality product, it is very important to control the heat transferred to each piece of dough during baking. This paper proposes an innovative, non-distorting, low cost wireless temperature measurement system, called “eBiscuit”, which, due to its size, format and location in the metal rack conveyor belt in the oven, is able to measure the temperature a real biscuit experience while baking. The temperature conditions inside the oven are over 200 °C for several minutes, which could damage the “eBiscuit” electronics. This paper compares several thermal insulating materials that can be used in order to avoid exceeding the maximum operational conditions (80 °C in the interior of the “eBiscuit. The data registered is then transmitted to a base station where information can be processed to obtain an oven model. The experimental results with real tunnel ovens confirm its good performance, which allows detecting production anomalies early on.

  3. Development and Evaluation of Charcoal-Powered Bread Baking Oven

    Directory of Open Access Journals (Sweden)

    Alimasunya E

    2016-10-01

    Full Text Available Charcoal-powered bread baking oven was developed and evaluated with functional efficiencies of 91.2% and 92.1% for baking dough of mass 0.5kg and 1.5 kg to bread at BP of 27.7minutes, 35.9 minutes with the baking temperature (BT of 153.8 oC and 165.9 oC respectively. Baking temperature-heating interval of the oven as computed at 100 oC at 20 minutes at charcoal emitted heat of 861000 KJ. The oven has the capacity of generating 455.9 oC at 270 minutes time interval. The oven has bread baking capacities of 56, 36, 28, 22 and 18 pieces of bread per batch operation using dough mass of 0.5kg, 0.75kg, 1.00kg, 1.250kg and 1.500kg respectively. It is sensitive to the baking time and temperature in relation to dough mass with resolution value of 0.22. Charcoal-powered oven, is cheap and efficient and can be used both in the rural and urban settlement for domestic consumption and smallscale business.

  4. Discrete transistor measuring and matching using a solid core oven.

    Science.gov (United States)

    Inkinen, M; Mäkelä, K; Vuorela, T; Palovuori, K

    2013-03-01

    This paper presents transistor measurements done at a constant temperature. The aim in this research was to develop a reliable and repeatable method for measuring and searching transistor pairs with similar parameters, as in certain applications it is advantageous to use transistors from the same production batch due to the significant variability in batches from different manufacturers. Transistor manufacturing methods are well established, but due to the large variability in tolerance, not even transistors from the same manufacturing batch have identical properties. Transistors' electrical properties are also strongly temperature-dependent. Therefore, when measuring transistor properties, the temperature must be kept constant. For the measurement process, a solid-core oven providing stable temperature was implemented. In the oven, the base-to-emitter voltage (VBE) and DC-current gain (β) of 32 transistors could be measured simultaneously. The oven's temperature was controlled with a programmable thermostat, which allowed accurate constant temperature operation. The oven is formed by a large metal block with an individual chamber for each transistor to be measured. Isolation of individual transistors and the highly thermally conductive metal core structure prevent thermal coupling between transistors. The oven enables repeatable measurements, and thus measurements between different batches are comparable. In this research study, the properties of over 5000 transistors were measured and the variance of the aforementioned properties was analyzed.

  5. Carbonization behaviour of woody biomass and resulting metallurgical coke properties

    Energy Technology Data Exchange (ETDEWEB)

    Matsumura, T.; Ichida, M.; Nagasaka, T.; Kato, K. [Tohoku University, Miyagi (Japan). Graduate School for Environmental Studies

    2008-07-01

    The technology using waste wood from construction and thinned wood that are not recycled in the woody biomass as one of raw materials for producing metallurgical coke was examined in detail by adding them to coal and carbonizing them. In the carbonization tests, four types of woody biomasses showed substantially almost the same results in respect to material balance and composition of carbonized products. Compared with raw woods, woody biomasses compressively formed to not smaller than 10 mm permit an increase in the addition rate to 1.5% while inhibiting the lowering of coke strength. Hot compressive forming at 200-350 degrees C where pyrolysis of woody biomass occurs inhibits the lowering of coke strength and will therefore permit an increase in the use of woody biomasses. As a result, the possibility to use as a raw material for the coke manufacturing by adding the compressively formed woody biomass was found.

  6. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: WRI COKING INDEXES

    Energy Technology Data Exchange (ETDEWEB)

    John F. Schabron; Joseph F. Rovani, Jr.; Francis P. Miknis; Thomas F. Turner

    2003-06-01

    Pyrolysis experiments were conducted with three residua at 400 C (752 F) at various residence times. The wt % coke and gaseous products were measured for the product oils. The Western Research Institute (WRI) Coking Indexes were determined for the product oils. Measurements were made using techniques that might correlate with the Coking Indexes. These included spin-echo proton nuclear magnetic resonance spectroscopy, heat capacity measurements at 280 C (536 F), and ultrasonic attenuation. The two immiscible liquid phases that form once coke formation begins were isolated and characterized for a Boscan residuum pyrolyzed at 400 C (752 F) for 55 minutes. These materials were analyzed for elemental composition (CHNS), porphyrins, and metals (Ni,V) content.

  7. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: WRI COKING INDEXES

    Energy Technology Data Exchange (ETDEWEB)

    John F. Schabron; Joseph F. Rovani, Jr.; Francis P. Miknis; Thomas F. Turner

    2003-06-01

    Pyrolysis experiments were conducted with three residua at 400 C (752 F) at various residence times. The wt % coke and gaseous products were measured for the product oils. The Western Research Institute (WRI) Coking Indexes were determined for the product oils. Measurements were made using techniques that might correlate with the Coking Indexes. These included spin-echo proton nuclear magnetic resonance spectroscopy, heat capacity measurements at 280 C (536 F), and ultrasonic attenuation. The two immiscible liquid phases that form once coke formation begins were isolated and characterized for a Boscan residuum pyrolyzed at 400 C (752 F) for 55 minutes. These materials were analyzed for elemental composition (CHNS), porphyrins, and metals (Ni,V) content.

  8. Mathematical modeling of a rotary hearth coke calciner

    Directory of Open Access Journals (Sweden)

    Hilde C. Meisingset

    1995-10-01

    Full Text Available A mathematical model of a rotary hearth coke calciner is developed. The model is based on first principles including the most important dynamic phenomena. The model is a thermodynamic model involving heat and mass transfer and chemical reactions. Fundamental mass and energy balance equations for the coke phase, the gas phase and the lining are formulated. For the gas phase, a stationary model is used. The equations are solved numerically, and simulated temperature profiles are shown in this paper.

  9. Repairing the wooden frame of chambers in coking furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nador, Y.; Iruti, M.; Komiya, S.; Matsuno, T.; Ogavakhara, F.

    1983-02-12

    A method and device are proposed for hot repair of the door frames of coking chanbers. The repair is conducted prior to discharge of the coke from the chamber without its cooling or a reduction in temperature. After the doors are removed, a screening plate fettled with a heat insulation material on the chamber side is introduced into the frame, it is attached to the door frame and the required repair is conducted.

  10. Use of thermogravimetry for proximate analysis of coals and cokes

    Energy Technology Data Exchange (ETDEWEB)

    Ottaway, M.

    1982-08-01

    An alternative method for the proximate analysis of coals and cokes using a thermobalance is described. The test measures water content, volatile matter, fixed carbon, and ash residue and takes <10 min to complete. The variety of coals and cokes tested in this investigation have given results which showed good correlation with values from the prescribed method. The thermogravimetric technique appears to be a feasible rapid alternative to standard methods for proximate analysis. (11 refs.)

  11. Mineral matter in coals and their reactions during coking

    Energy Technology Data Exchange (ETDEWEB)

    Grigore, Mihaela; French, David [The Commonwealth Scientific and Industrial Research Organisation (CSIRO) - Energy Technology, Lucas Heights, NSW 2234 (Australia); Sakurovs, Richard [The Commonwealth Scientific and Industrial Research Organisation (CSIRO) - Energy Technology, Newcastle, NSW 2300 (Australia); Sahajwalla, Veena [School of Materials Science and Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia)

    2008-12-01

    Degradation of coke in the blast furnace is influenced by its inherent mineral matter, the formation of which is itself dependent upon the nature of the coal mineral matter. To date few studies have been made of coke mineralogy and its relationship to the mineralogy of the parent coal. In this study the effect of carbonisation on coal mineral matter has been investigated by a detailed quantitative mineralogical examination of nine cokes and their parent coals. The quantitative analysis was performed on X-ray diffraction patterns of the mineral matter of cokes and coals, using SIROQUANT {sup trademark}. Coke mineralogy and its composition varied strongly between cokes, more strongly than variations in elemental composition of the ash. The mineral matter in the studied cokes consisted of crystalline mineral phases and also significant levels of amorphous phase (ranging between 44 and 75%). Decomposition of clays such as kaolinite, montmorillonite, illite and chamosite produced the amorphous phase and some of the crystalline mineral phases such as mullite, {gamma}-alumina, spinel, cristobalite and leucite. The type of association of mineral matter in coals had an important role in how the clays decomposed. For example, association of kaolinite with silica-bearing minerals in intimate intermixture favoured formation of mullite over {gamma}-alumina. Akermanite and diopside result from reaction of kaolinite with associated calcium bearing minerals (calcite, dolomite or ankerite). Quartz, fluorapatite and the three polymorphs of TiO{sub 2} (anatase, brookite and rutile) were the coal minerals that were least affected during carbonisation, as they were also found in the cokes, yet even they were affected in some cases. (author)

  12. An Integrated Expert Controller for the Oven Temperature Control System

    Directory of Open Access Journals (Sweden)

    Nagabhushana KATTE

    2011-03-01

    Full Text Available Paper presents a methodology for design of integrated fuzzy logic based an expert controller and its implementation for a real time oven temperature control system. Integrated expert controller (IEC is composed by cascading fuzzy logic controller with improved PID controller. Wherein, fuzzy controller evaluates the supplemental control actions and PID evaluates the final control actions. Temperature measurement of the oven with a precision of 16-bits is achieved through Pt100, instrumentation amplifier, and A/D converter and fuzzy plus PID computed control actions are given to the actuator via D/A converter (16-bits and PWM generator. Paper experimentally demonstrated the performance of IEC for oven temperature control application. The performance indexes of the system are presented in a comparative fashion with the conventional PID and expert controllers. Control algorithms are developed using C language.

  13. Production of hydrogen in a conventional microwave oven

    Science.gov (United States)

    Nomura, Shinfuku; Toyota, Hiromichi; Mukasa, Shinobu; Yamashita, Hiroshi; Maehara, Tsunehiro; Kawashima, Ayato

    2009-10-01

    Hydrogen is produced by generating in-liquid plasma in a conventional microwave oven. A receiving antenna unit consisting of seven copper rods is placed at the bottom of the reactor furnace in the microwave oven. 2.45 GHz microwave in-liquid plasma can be generated at the tips of the electrodes in the microwave oven. When the n-dodecane is decomposed by plasma, 74% pure hydrogen gas can be achieved with this device. The hydrogen generation efficiency for a 750 W magnetron output is estimated to be approximately 56% of that of the electrolysis of water. Also, in this process up to 4 mg/s of solid carbon can be produced at the same time. The present process enables simultaneous production of hydrogen gas and the carbide in the hydrocarbon liquid.

  14. Alternative control technology document for bakery oven emissions. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sanford, C.W.

    1992-12-01

    The document was produced in response to a request by the baking industry for Federal guidance to assist in providing a more uniform information base for State decision-making with regard to control of bakery oven emissions. The information in the document pertains to bakeries that produce yeast-leavened bread, rolls, buns, and similar products but not crackers, sweet goods, or baked foodstuffs that are not yeast leavened. Information on the baking processes, equipment, operating parameters, potential emissions from baking, and potential emission control options are presented. Catalytic and regenerative oxidation are identified as the most appropriate existing control technologies applicable to VOC emissions from bakery ovens. Cost analyses for catalytic and regenerative oxidation are included. A predictive formula for use in estimating oven emissions has been derived from source tests done in junction with the development of the document. Its use and applicability are described.

  15. Correlation between porous structure and fracture stress for metallurgical coke

    Energy Technology Data Exchange (ETDEWEB)

    Gardien, J.F.; Lemaire, E.; Dubs, A.; Osmont, P.; Laurent, J.P.; Steiler, J.M. (Institut de Recherches de la Siderurgie Francaise, Maizieres-les-Metz (France))

    1994-05-26

    Various samples of coke have been characterized by diametral compression and the geometry of the porous network has been analysed in terms of fractal structure. It is found that the coke studied exhibits a fractal behaviour on at least two decades. Diametral compression test leads to two different ways of breaking; brittle fracture, and in some cases complex fracture. As expected, the fracture stress is not linked with the fractal dimension in case of brittle fracture, but with the mean size of the largest pores. In case of complex loading conditions, the fracture strength is linked with the fractal dimension. The models of Cook and of Anderson, which integrate fractal description of porous materials in Griffith's theory, do not seem to be valid concerning coke material. The present approach of characterising the porous structure of coke by the fractal dimension seems adapted to explain coke strength, especially under complex stress conditions, but should be extended to an increased number of coke type samples.

  16. Vanadium Geochemistry of Oil Sands Fluid Petroleum Coke.

    Science.gov (United States)

    Nesbitt, Jake A; Lindsay, Matthew B J

    2017-03-07

    Vanadium has previously been linked to elevated toxicity of leachates derived from oil sands petroleum coke. However, geochemical controls on V mobility within coke deposits remain poorly constrained. Detailed examinations of porewater and solid-phase V geochemistry were therefore performed on oil sands fluid petroleum coke deposits in Alberta, Canada. Sample collection focused on both active and reclaimed deposits, which contained more than 3 × 10(7) m(3) of fluid petroleum coke. Dissolved V concentrations were highest (up to 3.0 mg L(-1)) immediately below the water table but decreased rapidly with increasing depth. This trend corresponded to a transition from mildly acidic (pH 6-7) and oxic conditions to mildly alkaline (pH 7-8.5) and anoxic conditions. Scanning electron microscopy (SEM), electron microprobe analysis (EMPA), and micro-X-ray fluorescence (μXRF) mapping revealed coke particles exhibited an internal structure characterized by successive concentric layers. The outer margins of these layers were characterized by elevated V, Fe, Si, and Al concentrations, indicating the presence of inorganic phases. Micro-X-ray absorption near-edge structure (μXANES) spectroscopy revealed that V speciation was dominated by V(IV) porphyrins except at outer margins of layers, where octahedrally coordinated V(III) was a major component. Minor to trace V(V) was also detected within fluid petroleum coke particles.

  17. Testing of the Burns-Milwaukee`s Sun Oven

    Energy Technology Data Exchange (ETDEWEB)

    Moss, T.A.

    1997-03-01

    A Burns-Milwaukee Sun Oven was tested at Sandia`s Solar Thermal Test Facility. It was instrumented with five type K thermocouples to determine warm-up rates when empty and when a pot containing two liters of water was placed inside. It reached inside air temperatures above 160{degrees}C (320{degrees}F). It heated two liters of water from room temperatures to 80{degrees}C, (175{degrees}F), in 75 minutes. Observations were also made on the cooling and reheating rates during a cloud passage. The adverse effects of wind on operation of the solar oven was also noted.

  18. 中高硫瘦煤配煤炼焦试验及应用研究%Experiment and application of middle and high sulfur lean coal blending coking technology

    Institute of Scientific and Technical Information of China (English)

    张立岗

    2014-01-01

    为扩大炼焦煤资源,降低配煤成本,采用鄂尔多斯盆地南部渭北煤田西部矿区10号煤层的中高硫瘦煤为试验煤样,分析了煤样基本性质,说明其具有高硫、低灰的特点,黏结指数和胶质层厚度较一般瘦煤高,活惰比接近2,黏结性和结焦性较好。通过中高硫瘦煤单独成焦试验、煤岩学模拟配煤、工业焦炉炼焦试验,验证中高硫瘦煤配煤炼焦的可行性,确定中高硫瘦煤配煤炼焦优化方案。结果表明:中高硫瘦煤配煤炼焦可行,应尽量控制中高硫瘦煤配入量在10%以下,多配入强黏结性煤,以提高焦炭的热态强度。中高硫瘦煤配煤炼焦工业应用表明:配入中高硫瘦煤3%~7%可生产出质量合格的焦炭,扩大了炼焦用煤范围,降低了配煤成本。%In order to expand the coking coal resources and reduce the cost of coal blending,taking the middle and high sulfur lean coal as the test sample,which is taken from No. 10 coal seam of western areas of Weibei coalfield in the southern of Erdos Basin.The middle and high sulfur lean coal contains low ash,its bond index and thickness of plastic layer is higher than that of generally lean coal,the inert and alive of petrography is close to 2,and the coking property is well.Through the coking test of middle and high sulfur lean coal,simulated coal blending of coal petrography,industrial coke oven coking test,verify the feasibility and determine the optimizations of middle and high sul-fur lean coal blending coking.The results show that middle and high sulfur lean coal can be used in coal blending for coking,the blending content of middle and high sulfur lean coal should be controlled below 10%,and high content of strong caking index blending coal can en-hance the thermal state index of coke.According to coal blending coking in industrial application of middle and high sulfur lean coal,show that using middle and high sulfur lean coal coking can produce quality

  19. Risk of Burns from Eruptions of Hot Water Overheated in Microwave Ovens

    Science.gov (United States)

    ... Burns from Eruptions of Hot Water Overheated in Microwave Ovens Share Tweet Linkedin Pin it More sharing options ... after it had been over-heated in a microwave oven. Over-heating of water in a cup can ...

  20. Construction of an Inexpensive Copper Heat-Pipe Oven

    Science.gov (United States)

    Grove, T. T.; Hockensmith, W. A.; Cheviron, N.; Grieser, W.; Dill, R.; Masters, M. F.

    2009-01-01

    We present a new, low-cost method of building an all copper heat-pipe oven that increases the practicality of this device in advanced undergraduate instructional labs. The construction parts are available at local hardware and plumbing supply stores, and the assembly techniques employed are simple and require no machining. (Contains 1 footnote, 3…

  1. Microwave Oven Experiments with Metals and Light Sources

    Science.gov (United States)

    Vollmer, Michael; Mollmann, Klaus-Peter; Karstadt, Detlef

    2004-01-01

    "Don't put metal objects in the microwave" is common safety advice. But why? Here we describe demonstration experiments involving placing household metallic objects in a microwave oven. These allow a better understanding of the interaction of microwaves with materials. Light bulbs and discharge lamps can also be used in instructive demonstrations.

  2. Microwave Oven Experiments with Metals and Light Sources

    Science.gov (United States)

    Vollmer, Michael; Mollmann, Klaus-Peter; Karstadt, Detlef

    2004-01-01

    "Don't put metal objects in the microwave" is common safety advice. But why? Here we describe demonstration experiments involving placing household metallic objects in a microwave oven. These allow a better understanding of the interaction of microwaves with materials. Light bulbs and discharge lamps can also be used in instructive demonstrations.

  3. 5 Tips for Using Your Microwave Oven Safely

    Science.gov (United States)

    ... produced by these ovens—are a type of electromagnetic radiation. These waves cause water molecules in food to ... if your microwave shows signs of leakage or damage, or you suspect a radiation problem, you can contact the oven manufacturer. Manufacturers ...

  4. Design and Construction of a Batch Oven for Investigation of Industrial Continuous

    DEFF Research Database (Denmark)

    Stenby, Mette; Nielsen, Brian; Risum, Jørgen

    2011-01-01

    A new batch oven has been designed and build to model baking processes as seen in large scale tunnel ovens. In order to simulate the conditions found in tunnel ovens a number of critical parameters are controllable: The temperature, the humidity and the air velocity. The band movement is simulated...

  5. Design and Construction of a Batch Oven for Investigation of Industrial Continuous

    DEFF Research Database (Denmark)

    Stenby, Mette; Nielsen, Brian; Risum, Jørgen

    2011-01-01

    A new batch oven has been designed and build to model baking processes as seen in large scale tunnel ovens. In order to simulate the conditions found in tunnel ovens a number of critical parameters are controllable: The temperature, the humidity and the air velocity. The band movement is simulated...

  6. 77 FR 33106 - Energy Conservation Program: Test Procedure for Microwave Ovens

    Science.gov (United States)

    2012-06-05

    ... on a review of the cooking manuals and recipe books supplied with convection microwave ovens that a... books supplied with convection microwave ovens, DOE noted that a majority of the recipes that used... contained in the cooking manuals and recipe books supplied with convection microwave ovens. Based...

  7. 78 FR 4015 - Energy Conservation Program: Test Procedures for Microwave Ovens

    Science.gov (United States)

    2013-01-18

    ... RIN 1904-AB78 Energy Conservation Program: Test Procedures for Microwave Ovens AGENCY: Office of...) to amend the test procedures for microwave ovens. That SNOPR proposed amendments to the DOE test... measuring the standby mode and off mode energy use of products that combine a microwave oven with other...

  8. Pretreatment of coking wastewater using anaerobic sequencing batch reactor (ASBR)

    Institute of Scientific and Technical Information of China (English)

    LI Bing; SUN Ying-lan; LI Yu-ying

    2005-01-01

    A laboratory-scale anaerobic sequencing batch reactor (ASBR) was used to pretreat coking wastewater. Inoculated anaerobic granular biomass was acclimated for 225 d to the coking wastewater, and then the biochemical methane potential (BMP)of the coking wastewater in the acclimated granular biomass was measured. At the same time, some fundamental technological factors, such as the filling time and the reacting time ratio (tf/tr), the mixing intensity and the intermittent mixing mode, that affect anaerobic pretreatment of coking wastewater with ASBR, were evaluated through orthogonal tests. The COD removal efficiency reached 38%~50% in the stable operation period with the organic loading rate of 0.37~0.54 kg COD/(m3.d) at the optimum conditions of tf/tr, the mixing intensity and the intermittent mixing mode. In addition, the biodegradability of coking wastewater distinctly increased after the pretreatment using ASBR. At the end of the experiment, the microorganism forms on the granulated sludge in the ASBR were observed using SEM (scanning electron microscope) and fluoroscope. The results showed that the dominant microorganism on the granular sludge was Methanosaeta instead of Methanosarcina dominated on the inoculated sludge.

  9. Method for determining the coking of different types of pyrolysed hydrocarbon crude

    Energy Technology Data Exchange (ETDEWEB)

    Kirpichnikov, P.A.; Grigorovich, B.A.; Liakumovich, A.G.; Galeeva, E.I.; Trifonov, S.V.; Lobanova, E.E.

    1987-01-01

    An express method has been developed for determining coking and the nature of burnout of coke deposits during pyrolysis of hydrocarbon crude. A new, hitherto unknown effect of non-uniform burnout of the carbon deposits (coke) formed during pyrolysis of hydrocarbons has been established. Although the air pulse selected is sufficient to burn out the entire quantity of coke, it is not burnt out uniformly from pulse to pulse, but spasmodically, creating an individual characteristic of the burnout capacity of coke formed during pyrolysis of individual hydrocarbon fractions. The opportunities provided by the method in studying additives that inhibit coke deposition, the rate of formation and burnout of coke in different temperature zones of the pyrolysis coil, and also the nature of burnout of coke formed during pyrolysis of individual hydrocarbons and their mixtures can be broadened significantly, 7 references, 2 figures.

  10. Industrial Experiment on Coke Spraying With ZBS Additive in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHU Zi-zong; ZHANG Zhu-ming; TANG Qi-yong; YANG Xue-feng; ZHANG Kun-hua; ZHAO Xian-sheng

    2006-01-01

    In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No.6 blast furnace (2 000 m3) of Kunming Iron and Steel Co Ltd. The coke reaction index (CRI) of the coke spraying with ZBS additive solution decreases by 10.56%, and the coke strength after reaction (CSR) increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66.69 t/d, and the coke rate is reduced by 5.21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.

  11. Design and construction of a batch oven for investigation of industrial continuous baking processes

    DEFF Research Database (Denmark)

    Stenby Andresen, Mette; Risum, Jørgen; Adler-Nissen, Jens

    2013-01-01

    of the baking was documented over a range of temperatures (160C to 190C). Practical Applications The purpose of this paper is to describe a new specially designed pilot scale batch oven. The batch oven is designed and constructed to imitate the baking processes in continuous tunnel ovens with forced convection......A new batch oven has been constructed to mimic industrial convection tunnel ovens for research and development of continuous baking processes. The process parameters (air flow, air temperature, air humidity, height of baking area and the baking band velocity) are therefore highly controllable...

  12. Thermal treatment of a coal blend for coking in a test facility of the Donetsk Coking Plant

    Energy Technology Data Exchange (ETDEWEB)

    Zbykovskii, E.I.; Novitskii, P.L.; Logvinov, A.V.; Shuster, Yu.D.; Golomanskii, N.A.; Kharasik, V.V.; Turik, I.A.; Nekhaenko, V.Ya.

    1986-12-01

    Design and operation are discussed for an experimental facility for heat treatment of coal mixtures for coking used in the Donetsk Coking Plant. The mixture consisted of 80% type G coal and 20% type Zh coal. The treatment system developed jointly by the Donetsk Plant and the Donetsk Technical Institute combined advantages of rotary dryers and fluidized-bed dryers. The dryer consisted of 2 parts: a pipe dryer with a temperature to 100-120 C and a long fluidized-bed chamber (relation of length to width 25 to 1) with a temperature of 200-250 C. Such a configuration of 2 temperature zones prevented deterioration of caking coal properties (which occurred in other heat treatment systems with a final temperature of 200-250 C). Properties of coal mixtures which after preheating in the experimental system were coked under standard conditions, as well as coke properties, are shown in 3 tables. Use of heat treatments increased coke compression strength and reduced its wear index. 3 refs.

  13. Microporous Cokes Formed in Zeolite Catalysts Enable Efficient Solar Evaporation

    KAUST Repository

    Wang, Jianjian

    2017-03-13

    Cokes are inevitably generated during zeolite-catalyzed reactions as deleterious side products that deactivate the catalyst. In this study, we in-situ converted cokes into carbons within the confined microporous zeolite structures and evaluated their performances as absorbing materials for solar-driven water evaporation. With a properly chosen zeolite, the cokederived carbons possessed ordered interconnected pores and tunable compositions. We found that the porous structure and the oxygen content in as-prepared carbons had important influences on their energy conversion efficiencies. Among various investigated carbon materials, the carbon derived from the methanol-to-olefins reaction over zeolite Beta gave the highest conversion efficiency of 72% under simulated sunlight with equivalent solar intensity of 2 suns. This study not only demonstrates the great potential of traditionally useless cokes for solar thermal applications but also provides new insights into the design of carbon-based absorbing materials for efficient solar evaporation.

  14. Interactions between coking coals and plastics during co-pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Richard Sakurovs [CSIRO, North Ryde, NSW (Australia). Division of Energy Technology

    2003-10-01

    Blends of three Australian coking coals and polypropylene, polystyrene, polyacrylonitrile and polyphenylene sulfide were prepared and the extent to which the blends fused on heating was monitored using proton magnetic resonance thermal analysis in order to identify interactions between them that could affect their fluidity. Different plastics had different effects. Polystyrene strongly reduced the fluidity of all of the coals, confirming previous findings. Polypropylene did not affect the fluidity of the two coking coals of lower rank. Polyphenylene sulfide reduced the fluidity of the coals at temperatures near the solidification temperature of the coals, and polyacrylonitrile appeared to increase the fluidity of the coals at temperatures near the softening temperature of the coals. The very different effects different plastics have on coal fluidity show that the interaction between plastics and coals must be carefully examined before plastics are added to coking coal blends. 28 refs., 6 figs., 1 tab.

  15. Textural changes in metallurgical coke prepared with polyethylene

    Institute of Scientific and Technical Information of China (English)

    Stanislav S.Gornostayev; Jyrki J.Heino; Tommi M.T.Kokkonen; Hannu T.Makkonen; Satu M.M.Huttunen; Timo M.J.Fabritius

    2014-01-01

    The effect of high-density polyethylene (HDPE) on the textural features of experimental coke was investigated using polar-ized-light optical microscopy and wavelet-based image analysis. Metallurgical coke samples were prepared in a laboratory-scale furnace with 2.5%, 5.0%, 7.5%, 10.0%, and 12.5%HDPE by mass, and one sample was prepared by 100%coal. The amounts and distribution of textures (isotropic, mosaic and banded) and pores were obtained. The calculations reveal that the addition of HDPE results in a decrease of mosaic texture and an increase of isotropic texture. Ethylene formed from the decomposition of HDPE is considered as a probable reason for the texture modifications. The approach used in this study can be applied to indirect evaluation for the reactivity and strength of coke.

  16. 煤沥青对不同变质程度煤成焦性能的影响%EFFECT OF COAL TAR PITCH ON THE COKING PERFORMANCES FROM DIFFERENT RANK OF COALS

    Institute of Scientific and Technical Information of China (English)

    白永建; 许德平; 王永刚

    2013-01-01

    To study the co-carbonization between coal tar pitch and different rank of coal, experiments of charring between 5% and 10% of coal tar pitch and coals were studied, which were test in coke oven of 40 kg. The results showed that, the microstructures of cokes charred from different rank of coals and coal tar pitch were different. The pitch increased the Optical Texture Index (OTI) of the coke from low rank of coals and high rank of coals, and had little effect on that from middle rank of coals. The mechanical behaviors of cokes charred from different rank of coals and coal tar pitch were also different. The cokes from low rank of coals had high mechanical strength because of obviously dissolution; the cokes from middle rank of coals had little effect with pitch; however, the pitch obviously improves the mechanical capacities and thermal properties of the coke charred from high rank of coals.%为了考察煤沥青与不同变质程度煤的共炭化特性,利用40 kg小焦炉模拟炼焦试验,进行了单种煤5%与10%的煤沥青添加的各煤种的炭化研究.研究结果表明,沥青对不同变质程度煤生成焦炭的显微结构影响不同,对低变质程度的中低黏结性煤,增加了焦炭光学组织指数OTI;对黏结组分充足的中等变质程度煤的OTI影响较小;对高变质程度煤OTI影响显著.沥青对不同变质程度煤生成焦炭的机械性能影响不同.对低变质程度的中低黏结性煤,溶解作用较明显,对机械强度有较大改善;对黏结组分充足的中等变质程度煤的成焦性能影响较小;对高变质程度煤成焦性能影响最为明显,可显著改善焦炭机械性能和热性质.

  17. Effect of Oven Drying On Proximate Composition of Ginger

    Directory of Open Access Journals (Sweden)

    C.S Agu

    2016-08-01

    Full Text Available Ginger root (ZingiberOfficinale was analyzed to identify its proximate composition. The effects of drying as a processing technique on ginger were investigated with respect to the proximate composition of the produce. Ginger rhizomes were collected, sorted, sliced and dried using the oven at 500C for five (5 hours. Fresh ginger slices were successfully dried from initial moisture content of 70% to 18 %. Ginger composition before drying were 1.81% ash, 7.85% fat, 3.06% protein, 9% fiber, and 8.18% carbohydrate. The analysis of the results of proximate composition showed that the moisture content of ginger reduced after oven drying while the ash, protein, crude fiber increased after drying. On the other hand, the ash content, crude fiber, protein, fat and carbohydrates were 2.35%, 11%, 13.13%, 8.20% and47.32% respectively. The oven-drying technique however was a better option for the drying process as it was more effective in removing sufficient moisture and more so enhanced some nutritional parameter of the produce.

  18. A conventional microwave oven for denture cleaning: a critical review.

    Science.gov (United States)

    Brondani, Mario Augusto; Samim, Firoozeh; Feng, Hong

    2012-06-01

    Denture cleaning should be quick and easy to perform, especially in long-term care facilities. The lack of proper oral hygiene can put older adults at higher risk from opportunistic oral infections, particularly fungal. As an alternative to regular brushing, the use of a microwave oven has been suggested for cleaning and disinfecting dentures. To synthesise and discuss the advantages and disadvantages of the use of a conventional microwave oven for cleaning and disinfecting complete dentures. A brief literature search focused on papers dealing with microwave therapy for denture cleaning through PubMed Central, Cochrane Database of Systematic Reviews, Google Scholar, Ovid MEDLINE(R) In-Process, and Scifinder Scholar. One hundred and sixty-seven manuscripts published in English with full text were found, and 28 were accepted and discussed in the light of the advantages and disadvantages of the use of conventional microwave oven for cleaning and disinfecting complete dentures. There was no standardisation for microwave use for denture cleaning. Manual cleaning still seemed to be the optimal method for controlling fungal infection and denture stomatitis. However, such a daily routine appeared to be underused, particularly in long-term care facilities. © 2010 The Gerodontology Society and John Wiley & Sons A/S.

  19. Design of a hybrid emissivity domestic electric oven

    Science.gov (United States)

    Isik, Ozgur; Onbasioglu, Seyhan Uygur

    2017-10-01

    In this study, the radiative properties of the surfaces of an electric oven were investigated. Using experimental data related to an oven-like enclosure, a novel combination of surface properties was developed. Three different surface emissivity combinations were analysed experimentally: low-emissivity, high emissivity (black-coated), and hybrid emissivity. The term "hybrid emissivity design" here corresponds to an enclosure with some high emissive and some low-emissive surfaces. The experiments were carried out according to the EN 50304 standard. When a brick (load) was placed in the enclosure, the view factors between its surfaces were calculated with the Monte Carlo method. These and the measured surface temperatures were then used to calculate the radiative heat fluxes on the surfaces of the load. The three different models were compared with respect to energy consumption and baking time. The hybrid model performed best, with the highest radiative heat transfer between the surfaces of the enclosure and the load and minimum heat loss from the cavity. Thus, it was the most efficient model with the lowest energy consumption and the shortest baking time. The recent European Union regulation regarding the energy labelling of domestic ovens was used.

  20. Effect of alkaline elements on the reactivity, strength and structural properties of blast furnace cokes

    Directory of Open Access Journals (Sweden)

    A. Bhattacharyya

    2015-07-01

    Full Text Available The present study concerns itself on the adverse effects of alkaline elements like sodium and potassium on blast furnace cokes. To achieve a deeper insight on the effects of alkaline elements on coke reactivity and strength, industrial coke samples impregnated with different alkaline species in various amounts have been tested under standard conditions to find out their Coke Reactivity Index (CRI and Coke Strength after Reaction (CSR values. Scanning electron microscopy, petrographic and Raman Spectrometric investigations demonstrate the change of structural properties. The mechanism of catalysis has been postulated.

  1. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  2. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  3. Application research on hydraulic coke cutting monitoring system based on optical fiber sensing technology

    Science.gov (United States)

    Zhong, Dong; Tong, Xinglin

    2014-06-01

    With the development of the optical fiber sensing technology, the acoustic emission sensor has become one of the focal research topics. On the basis of studying the traditional hydraulic coke cutting monitoring system, the optical fiber acoustic emission sensor has been applied in the hydraulic coke cutting monitoring system for the first time, researching the monitoring signal of the optical fiber acoustic emission sensor in the system. The actual test results show that using the acoustic emission sensor in the hydraulic coke cutting monitoring system can get the real-time and accurate hydraulic coke cutting state and the effective realization of hydraulic coke cutting automatic monitoring in the Wuhan Branch of Sinopec.

  4. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  5. Co-gasification of oil sand coke with coal

    Energy Technology Data Exchange (ETDEWEB)

    Vejahati, Farshid; Gupta, Rajender [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

    2013-07-01

    Gasification of oil sand delayed coke with sub-bituminous and lignite coals was performed in an atmospheric entrained flow gasifier using steam and oxygen as gasifying agents. The underlying objective of this work was to assess the effects of the operating variables (i.e. temperature, oxygen and steam concentrations) and coal/coke blending ratio on gasification performance in a high-temperature in order to find the possible synergies in co-gasification of the fuels. Experiments were conducted at 1,400 C, using steam and oxygen to carbon weight ratios of (0.36-1.08) and (0.07-0.2), respectively in N{sub 2} carrier gas. The coke to coal weight ratios of 1/3, 1/2, and 2/3 were used for the blending tests. Particle size of 53-90 {mu}m with d{sub 50} = 75 {mu}m were used. In terms of char reactivity, blending did not show any significant positive effect. Slight deviations from linear additive line are in the order of experiment error. Gasification efficiency was also following a linear additive trend once more pointing out the lack of synergy in entrained flow gasification systems. The results however, showed that higher coke content clearly favored the H{sub 2} production.

  6. Oil sand process-affected water treatment using coke adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Gamal El-Din, M.; Pourrezaei, P.; Chelme-Ayala, P.; Zubot, W. [Alberta Univ., Edmonton, AB (Canada). Dept. of Civil and Environmental Engineering

    2010-07-01

    Oil sands operations generate an array of oil sands process-affected water (OSPW) that will eventually be released to the environment. This water must be evaluated within conventional and advanced water treatment technologies. Water management strategies propose options for increased reuse and recycling of water from settling ponds, as well as safe discharge. This presentation outlined the typical composition of OSPW. Constituents of concern in OSPW include suspended solids, hydrocarbons, salts, ammonia, trace metals, and dissolved organics such as naphthenic acids (NAs). Petroleum coke is one of the by-products generated from bitumen extraction in the oil sands industry and can be used as one of the possible treatment processes for the removal of organic compounds found in OSPW. Activated carbon adsorption is an effective process, able to adsorb organic substances such as oils, radioactive compounds, petroleum hydrocarbons, poly aromatic hydrocarbons and various halogenated compounds. The objectives of this study were to evaluate the production of activated carbon from petroleum coke using steam as the activation media; to determine the factors affecting the absorption of NAs; and to evaluate the activated coke adsorption capacity for the reduction of NAs and dissolved organic carbons present in OSPW. It was concluded that petroleum non-activated coke has the ability to decrease COD, alkalinity, and NA concentration. tabs., figs.

  7. Thickness Optimization for Petroleum Coke in Microwave Dehydrating Based on the Analysis of Dynamic Absorption Efficiency

    Science.gov (United States)

    Shang, Xiaobiao; Chen, Junruo; Peng, Jinhui; Chen, Hua; Zhang, Weifeng; Guo, Shenghui; Chen, Guo

    2015-07-01

    An analytical approach is proposed to optimize the thickness of petroleum coke for achieving maximum microwave power absorption in microwave heating based on analysis of reflection loss (RL). The microwave RL of the petroleum coke layer was studied over the moisture content range of 1%-5% at 20 °C and the petroleum coke (10% moisture content) in the temperature range of 20 to 100 °C at 2.45 GHz. The results show that RL depends sensitively on the thickness of the petroleum coke and the absorption peak shifts towards a larger thickness as the moisture content of the petroleum coke increases. There exists a matching thickness corresponding to the maximum microwave absorption, the maximum absorbing peak decreases when the thickness of petroleum coke exceeds the matching thickness. We also show that the absorption peak is found to move towards a smaller thickness region with increasing petroleum coke temperature.

  8. Measurement of Vibrated Bulk Density of Coke Particle Blends Using Image Texture Analysis

    Science.gov (United States)

    Azari, Kamran; Bogoya-Forero, Wilinthon; Duchesne, Carl; Tessier, Jayson

    2017-09-01

    A rapid and nondestructive machine vision sensor was developed for predicting the vibrated bulk density (VBD) of petroleum coke particles based on image texture analysis. It could be used for making corrective adjustments to a paste plant operation to reduce green anode variability (e.g., changes in binder demand). Wavelet texture analysis (WTA) and gray level co-occurrence matrix (GLCM) algorithms were used jointly for extracting the surface textural features of coke aggregates from images. These were correlated with the VBD using partial least-squares (PLS) regression. Coke samples of several sizes and from different sources were used to test the sensor. Variations in the coke surface texture introduced by coke size and source allowed for making good predictions of the VBD of individual coke samples and mixtures of them (blends involving two sources and different sizes). Promising results were also obtained for coke blends collected from an industrial-baked carbon anode manufacturer.

  9. Investigation of different wall profiles on energy consumption and baking time in domestic ovens

    Directory of Open Access Journals (Sweden)

    Onbasioglu S. U.

    2013-04-01

    Full Text Available This present study, has aimed to examine and improve the momentum and heat transport mechanism in a domestic oven. At the beginning, the experimental study has been carried out in the oven that analyzing heat transfer behavior of the oven. During the preparation and procedure of the energy consumption experiments, standards determined in EN 50304 had been used. In addition to experimental results, the numerical simulation has showed that increasing diffusion over the walls and advection in the center, the performance of the oven can be improved. Using this idea, two different models have been set up in the oven walls and have been experimentally and numerically studied. Finally, the results have been compared with the original case that validates the initial idea by improving the performance of the oven.

  10. Heat transfer and heating rate of food stuffs in commercial shop ovens

    Indian Academy of Sciences (India)

    P Navaneethakrishnan; P S S Srinivasan; S Dhandapani

    2007-10-01

    The CFD analysis of flow and temperature distribution in heating ovens used in bakery shop, to keep the foodstuffs warm, is attempted using finite element technique. The oven is modelled as a two-dimensional steady state natural convection heat transfer problem. Effects of heater location and total heat input on temperature uniformity of foodstuffs are studied. Placing the heater at the bottom of the oven improves the air circulation rate by 17 times and 10 times than that at the top and side of the oven. But the top location provides better uniformity in foodstuff temperature than the other cases. Side location is not preferable. In the present ovens, the heating elements are located at the top. The analysis shows that if heaters are located at the bottom along with additional flow guidance arrangements, energy efficient oven configuration can be obtained.

  11. Finite element modelling and simulation of free convection heat transfer in solar oven

    Energy Technology Data Exchange (ETDEWEB)

    Sobamowo, M.G.; Ogunmola, B.Y.; Ayerin A.M. [Department of Mechanical Engineering, University of Lagos, Akoka, Lagos (Nigeria)

    2013-07-01

    The use of solar energy for baking, heating or drying represents a sustainable way of solar energy applications with negligible negative effects. Solar oven is an alternative to conventional oven that rely heavily on coal and wood or Electric oven that uses the power from the National grid of which the end users have little or no control. Since the Solar oven uses no fuel and it costs nothing to run, it uses are widely promoted especially in situations where minimum fuel consumption or fire risks are considered highly important. As useful as the Solar Oven proved, it major setback in the area of applications has been its future sustainability. For the use of Solar Oven/Cookers to be sustained in the future, the design and development of solar oven must rely on sound analytical tools. Therefore, this work focused on the design and development of the solar oven. To test the performance of the Small Solar Oven a 5000cm3 beaker of water was put into the Oven and the temperature of the water was found to reach 810C after about 3hrs under an average ambient temperature of 300C. On no load test, the oven reached a maximum temperature of 112oC in 6hrs. In order to carry out the parametric studies and improve the performance of the Solar Oven, Mathematical models were developed and solved by using Characteristics-Based Split (CBS) Finite Element Method. The Model results were compared with the Experimental results and a good agreement was found between the two results.

  12. Finite element modelling and simulation of free convection heat transfer in solar oven

    Directory of Open Access Journals (Sweden)

    Sobamowo M.G., Ogunmola B.Y., Ayerin A. M.

    2014-01-01

    Full Text Available The use of solar energy for baking, heating or drying represents a sustainable way of solar energy applications with negligible negative effects. Solar oven is an alternative to conventional oven that rely heavily on coal and wood or Electric oven that uses the power from the National grid of which the end users have little or no control. Since the Solar oven uses no fuel and it costs nothing to run, it uses are widely promoted especially in situations where minimum fuel consumption or fire risks are considered highly important. As useful as the Solar Oven proved, it major setback in the area of applications has been its future sustainability. For the use of Solar Oven/Cookers to be sustained in the future, the design and development of solar oven must rely on sound analytical tools. Therefore, this work focused on the design and development of the solar oven. To test the performance of the Small Solar Oven a 5000cm3 beaker of water was put into the Oven and the temperature of the water was found to reach 810C after about 3hrs under an average ambient temperature of 300C. On no load test, the oven reached a maximum temperature of 112oC in 6hrs. In order to carry out the parametric studies and improve the performance of the Solar Oven, Mathematical models were developed and solved by using Characteristics-Based Split (CBS Finite Element Method. The Model results were compared with the Experimental results and a good agreement was found between the two results.

  13. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  14. Comparative study of reactivity to CO{sub 2} of cokes used in stone wool production

    Energy Technology Data Exchange (ETDEWEB)

    Leth-Miller, R.; Jensen, L.M.; Hansen, P.B. [Rockwool International A/S Hovedgaden 584, DK 2640, Hedehusene (Denmark); Jensen, A.D.; Jensen, J.; Glarborg, P.; Joergensen, S.B. [Department of Chemical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby (Denmark)

    2005-02-25

    The reactivity towards CO{sub 2} of seven types of commercial coke used in stone wool production has been measured in a thermo gravimetric analyser (TGA). The cokes originated from Western and Eastern Europe and from China. For three of the cokes, the porosity, density and surface area were determined. The directly measured porosities of the cokes was slightly low, indicating that there are pores that are not connected with the outer surface. This is supported by the measured densities and microphotos. The measurements showed that the Chinese cokes were the least reactive while the European cokes made on American coal were the most reactive. The reactivity of the one Eastern European coke in the measurements had an intermediate reactivity. Simulations with a cupola model show that 25% more coke is needed for stone wool production if the coke is changed to a type with half the reactivity towards O{sub 2} and CO{sub 2}. The TGA method proved to be a good method for ranking the coke with respect to reactivity with CO{sub 2}.

  15. Roles of Microwave Oven in Preparing Microbiological Growth Media

    Directory of Open Access Journals (Sweden)

    Christian Prijana

    2016-03-01

    Full Text Available Background: Sterilization of a growth medium before being utilized is a very important step in a microbiology laboratory. The common method for this purpose is by using the autoclave. However, autoclaving takes more time. To overcome this limitation, we tried to use the microwave oven. The aim of this study was to evaluate the ability of microwave oven in preparing the growth media. Methods: This was a laboratory experimental study conducted at Microbiology Laboratory, Faculty of Medicine, Universitas Padjadjaran, from October to November 2014. The growth media used were: MacConkey agar, in petri dishes, inoculated with Escherichia coli; Sabouraud agar, in petri dishes, inoculated with Candida albicans; Kligler iron agar (KIA, in reaction tubes, inoculated with Escherichia coli and Salmonella Typhi; Simmons citrate agar, in reaction tubes, inoculated with Klebsiella pneumoniae; Mueller-Hinton (M-H broth, in reaction tubes, inoculated with Escherichia coli; and Motility Indole Urea (MIU semisolid agar, in reaction tubes, inoculated with Proteus sp.The media would be heated by microwave for 1, 2, and 3 minutes. Results: From the total 54 dishes/tubes of various microwave-sterilized media, contaminations were only seen at 5 dishes/tubes. Most of the media, except the one-minute-heated Mueller-Hinton broth, were sterilized more than half dishes/tubes. The identification function of all media in this study was performed well. Conclusions: The utilization of microwave oven as an alternative sterilizing apparatus for microbiological growth media is very potential, particularly for two and three minutes duration of heating.

  16. A microwave powered sensor assembly for microwave ovens

    DEFF Research Database (Denmark)

    2016-01-01

    The present invention relates to a microwave powered sensor assembly for micro- wave ovens. The microwave powered sensor assembly comprises a microwave antenna for generating an RF antenna signal in response to microwave radiation at a predetermined excitation frequency. A dc power supply circuit...... of the microwave powered sensor assembly is operatively coupled to the RF antenna signal for extracting energy from the RF antenna signal and produce a power supply voltage. A sensor is connected to the power supply voltage and configured to measure a physical or chemical property of a food item under heating...

  17. Testing of the Sunstove Organization`s Sunstove Solar Oven

    Energy Technology Data Exchange (ETDEWEB)

    Moss, T.A.

    1997-03-01

    A Sunstove Organization`s Sunstove was tested at Sandia`s Solar Thermal Test Facility. It was instrumented with five type K thermocouples to determine warm-up rates when empty and when a pot containing two liters of water was placed inside. It reached inside air temperatures above 115{degrees}C (240{degrees}F). It heated two liters of water from room temperature to 80{degrees}C (175{degrees}F) in about two hours. Observations were made on the cooling and reheating rates during a cloud passage. The adverse effects of wind on the operation of the solar oven were also noted.

  18. Surveys of Microwave Ovens in U.S. Homes

    Energy Technology Data Exchange (ETDEWEB)

    Williams, Alison [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Yang, Hung-Chia Dominique [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Beraki, Bereket [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Desroches, Louis-Benoit [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Young, ScottJ. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Ni, Chun Chun [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Willem, Henry [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Whitehead, Camilla Dunham [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Donovan, Sally M. [Consultant, Melbourne (Australia)

    2012-12-01

    The U.S. Department of Energy (DOE) is conducting test procedure and energy conservation standard rulemakings for microwave ovens. These units generally offer a “convection,” “bake,” or “combo” cooking mode on the user interface. DOE divides products under analysis into classes by the type of energy used, capacity, or other performance-related features that affect consumer utility and efficiency. Installation types are grouped as (1) countertop and (2) built-in and over-the-range. The following sub-sections summarize the existing data as well as the specific data LBNL obtained with surveys.

  19. Treatment of coking wastewater by using manganese and magnesium ores.

    Science.gov (United States)

    Chen, Tianhu; Huang, Xiaoming; Pan, Min; Jin, Song; Peng, Suchuan; Fallgren, Paul H

    2009-09-15

    This study investigated a wastewater treatment technique based on natural minerals. A two-step process using manganese (Mn) and magnesium (Mg) containing ores were tested to remove typical contaminants from coking wastewater. Under acidic conditions, a reactor packed with Mn ore demonstrated strong oxidizing capability and destroyed volatile phenols, chemical oxygen demand (COD)(,) and sulfide from the coking wastewater. The effluent was further treated by using Mg ore to remove ammonium-nitrogen and phosphate in the form of magnesium ammonium phosphate (struvite) precipitates. When pH of the wastewater was adjusted to 1.2, the removal efficiencies for COD, volatile phenol and sulfide reached 70%, 99% and 100%, respectively. During the second step of precipitation, up to 94% of ammonium was removed from the aqueous phase, and precipitated in the form of struvite with phosphorus. The struvite crystals showed a needle-like structure. X-ray diffraction and transmission electron microscopy were used to characterize the crystallized products.

  20. Ignition Dynamic Parameters for Coke in Cement Calciners

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The mathematical ignition model was established and researches of ignition dynamic parameters for coke in some typical coal samples from cement plants was carried out according to circumstances of coal combusted in cement plants.In order to get the ignitioin temperature Tpi of carbon particles more accurately,the temperature rising experimental method was used and the actual heating circumstances for pulverized coal in calciners(in cement plants)were also considered.With this method,the accurate determination of the ignition temperature of coke in coal was achieved,so as to get some ignition dynamic parameters.These research results provide a theoretical basis for investigating coal ignition characteristics more scientifically and more accurately.

  1. Integrated coke, asphalt and jet fuel production process and apparatus

    Science.gov (United States)

    Shang, Jer Y.

    1991-01-01

    A process and apparatus for the production of coke, asphalt and jet fuel m a feed of fossil fuels containing volatile carbon compounds therein is disclosed. The process includes the steps of pyrolyzing the feed in an entrained bed pyrolyzing means, separating the volatile pyrolysis products from the solid pyrolysis products removing at least one coke from the solid pyrolysis products, fractionating the volatile pyrolysis products to produce an overhead stream and a bottom stream which is useful as asphalt for road pavement, condensing the overhead stream to produce a condensed liquid fraction and a noncondensable, gaseous fraction, and removing water from the condensed liquid fraction to produce a jet fuel-containing product. The disclosed apparatus is useful for practicing the foregoing process. the process provides a useful method of mass producing and jet fuels from materials such as coal, oil shale and tar sands.

  2. Standard method for proximate analysis of coal and coke

    Energy Technology Data Exchange (ETDEWEB)

    1975-01-01

    ASTM methods are cited that cover the determination of moisture, volatile matter, and ash and the calculation of fixed carbon in coals and cokes sampled and prepared by prescribed methods. The methods cited may be used to establish rank of coals, to show the ratio of combustible to incombustible constituents, to provide the basis for buying and selling, and to evaluate for beneficiation or for other purposes. (BLM)

  3. Microwave oven injuries in patients with complex partial seizures.

    Science.gov (United States)

    DeToledo, John C; Lowe, Merredith R

    2004-10-01

    Microwave ovens are often recommended as a safe cooking alternative for persons with epilepsy. We report four patients who suffered serious burns to their hands while handling microwave-heated liquids during a complex partial seizure (CPS). Injuries were due to the contact of the skin with a very hot container. The fact that all patients held on to the hot containers despite being burned and that they did not remember experiencing any pain at the time of the accident indicates that neither high temperatures nor pain will prevent patients who are having a CPS from suffering this type of injury. Unfortunately, there is no foolproof way to prevent the individual from opening the oven and removing its contents during a CPS. The only solution for this problem is "prevention"-individuals with poorly controlled CPS should be cautioned about these risks. The use of microwave settings that permit the heating but not boiling of liquids and the use of gloves while heating food and liquids to scalding temperatures may minimize the risk of this type of injury.

  4. Wet oxidation of real coke wastewater containing high thiocyanate concentration.

    Science.gov (United States)

    Oulego, Paula; Collado, Sergio; Garrido, Laura; Laca, Adriana; Rendueles, Manuel; Díaz, Mario

    2014-01-01

    Coke wastewaters, in particular those with high thiocyanate concentrations, represent an important environmental problem because of their very low biodegradability. In this work, the treatment by wet oxidation of real coke wastewaters containing concentrations of thiocyanate above 17 mM has been studied in a 1-L semi-batch reactor at temperatures between 453 and 493 K, with total oxygen pressures in the range of 2.0-8.0 MPa. A positive effect of the matrix of real coke wastewater was observed, resulting in faster thiocyanate degradation than was obtained with synthetic wastewaters. Besides, the effect of oxygen concentration and temperature on thiocyanate wet oxidation was more noticeable in real effluents than in synthetic wastewaters containing only thiocyanate. It was also observed that the degree of mineralization of the matrix organic compounds was higher when the initial thiocyanate concentration increased. Taking into account the experimental data, kinetic models were obtained, and a mechanism implying free radicals was proposed for thiocyanate oxidation in the matrix considered. In all cases, sulphate, carbonates and ammonium were identified as the main reaction products of thiocyanate wet oxidation.

  5. An additive for a petroleum coke and water suspension

    Energy Technology Data Exchange (ETDEWEB)

    Khiguti, K.; Igarasi, T.; Isimura, Y.; Kharaguti, S.; Tsudzina, T.

    1983-03-04

    The patent covers an additive for a petroleum coke and watersuspension which contains soap of an aliphatic acid (AM) and or a salt of a maleic acid copolymer (SMK). The aliphatic acid soap is a salt of an alkaline earth metal of C6 to C22 aliphatic acid, an ammonium salt or a salt of a lower amine. The maleic acid copolymer is a salt (sodium, NH4) of a lower amine of a maleic anhydride copolymer with a copolymerizing vinyl additive. Capric acid, lauric acid, palmatic acid, aleic and other acids may be used as the aliphatic acid, while methylamine, trimethylamine, diethanolamine, morpholine and so on may be used as the lower amine salt. Ethylene, vinylchloride, methyl(meta)acrylate and so on are used as the polymerizing vinyl compound. The molar ratio of the maleic anhydride to the polymerizing vinyl compound is in a range from 1 to 1 to 1 to 10 (preferably 1 to 1 to 1 to 3). The maleic acid copolymer has a mean molecular mass within 1,000 to 5,000. The additive with the optimal composition contains a solvent, a thickener, an anticorrosion substance, anticoagulants, surfacants (PAV) and so on. A highly concentrated suspension of oil coke and water with a 50 to 75 percent concentration of powder form petroleum coke may be produced using the patented additive. Such a suspension is characterized by low viscosity, high stability and forms no foam during processing.

  6. Human health risk characterization of petroleum coke calcining facility emissions.

    Science.gov (United States)

    Singh, Davinderjit; Johnson, Giffe T; Harbison, Raymond D

    2015-12-01

    Calcining processes including handling and storage of raw petroleum coke may result in Particulate Matter (PM) and gaseous emissions. Concerns have been raised over the potential association between particulate and aerosol pollution and adverse respiratory health effects including decrements in lung function. This risk characterization evaluated the exposure concentrations of ambient air pollutants including PM10 and gaseous pollutants from a petroleum coke calciner facility. The ambient air pollutant levels were collected through monitors installed at multiple locations in the vicinity of the facility. The measured and modeled particulate levels in ambient air from the calciner facility were compared to standards protective of public health. The results indicated that exposure levels were, on occasions at sites farther from the facility, higher than the public health limit of 150 μg/m(3) 24-h average for PM10. However, the carbon fraction demonstrated that the contribution from the calciner facility was de minimis. Exposure levels of the modeled SO2, CO, NOx and PM10 concentrations were also below public health air quality standards. These results demonstrate that emissions from calcining processes involving petroleum coke, at facilities that are well controlled, are below regulatory standards and are not expected to produce a public health risk.

  7. Effect of pretreatment methods of raw material on coking of needle coke from coal tar pitch by delayed coking%原料预处理方法对延迟焦化成焦的影响

    Institute of Scientific and Technical Information of China (English)

    吴甦; 王磊; 王小冰; 菜闯

    2012-01-01

    介绍了针状焦的工业生产方法,分析了不同的原料软沥青处理方法以及原料的结构和组成对延迟焦化成焦的影响.%The methods of manufacturing needle coke were introduced. And the effects of different pretreatment methods, the structure and composition of the raw material on the formation of needle coke from coal tar pitch by delayed coking were analyzed.

  8. 46 CFR 148.04-17 - Petroleum coke, calcined, at 130 °F or above.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, calcined, at 130 °F or above. 148.04-17...-17 Petroleum coke, calcined, at 130 °F or above. (a) The requirements of this part do not apply to bulk shipments of petroleum coke, calcined, on any vessel when the material is less than 130 °F. (b...

  9. Analysis of changes in the chemical composition of the blast furnace coke at high temperatures

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2012-12-01

    Full Text Available Purpose: The main purpose of this paper was to analyze the behavior of coke in the blast furnace. The analysis of changes in chemical composition of coke due to impact of inert gas and air at different temperatures was made. The impact of the application of the thermoabrasion coefficient on the porosity of coke was also analyzed.Design/methodology/approach: By applying the Computer Thermochemical Database of the TERMO system (REAKTOR1 and REAKTOR3 three groups of substances can be distinguished. The chemical composition of blast furnace coke and the results of calculations of changes of chemical composition of coke heat treated under certain conditions were compared. The structural studies of these materials were presented.Findings: The results of the analysis of ash produced from one of Polish cokes was taken for consideration. This is not the average composition of Polish coke ashes, nevertheless it is representative of most commonly occurring chemical compositions.Practical implications: Thanks to the thermochemical calculations it is possible to predict ash composition after the treatment in a blast furnace. Those information was crucial and had an actual impact on determining the coke quality.Originality/value: Presentation of the analytical methods which, according to author, can be very useful to evaluate and identify the heat treatment for blast furnaces cokes. The research pursued represents part of a larger project carried out within the framework of Department Extraction and Recycling of Metals, Czestochowa University of Technology.

  10. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  11. High PCI and low coke rate BF operation in ArcelorMittal Flat Carbon Europe

    Energy Technology Data Exchange (ETDEWEB)

    Dauwels, G.; Clairay, S.; Hess, E.; Janz, J.; Goimard, J.C.; Eymond, J.L. [ArcelorMittal (France)

    2008-07-01

    Coke production capacity within ArcelorMittal is not sufficient to provide the amount of coke needed for the total hot metal production. In order to address the challenges regarding coke availability, ArcelorMittal Flat Carbon Europe (FCE) sector has applied a low coke operation pulverized coal injection (PCI) technology to 17 of its blast furnaces across Europe. This paper described the charging pattern, blast conditions, hearth drainage and burden quality needed for high PCI rates. The coal injection rates of the different blast furnaces has been increased from 150-180 kg/thm to 180-200 kg/thm with a good replacement ratio. The lessons learned from high coal injection rate operations were discussed. The long term objective for FCE is to average a coal injection level of 200-220 kg/thm. This paper also discussed issues of coal quality, such as selection of coal; influence of coal quality on the blast furnace operation; and influence of coke quality on hearth drainage and hot metal quality. Coke quality was also discussed in terms of coke requirements and new global coke quality parameters. The difficulties in increasing PCI rate were shown to be associated with ferrous burden quality, particularly sinter. Adjustments to coke layer thickness can prevent instabilities. 8 refs., 23 figs.

  12. The effects of ash and maceral composition of Azdavay and Kurucasile (Turkey) coals on coking properties

    Energy Technology Data Exchange (ETDEWEB)

    Toroglu, I. [Zonguldak Karaelmas University, Zonguldak (Turkey). Faculty of Engineering

    2006-07-01

    In this study, investigations were made as to the effect of the maceral compositions and mineral matter content of Azdavay and Kurucasile coals on the coking property. Chemical and maceral analyses and coking properties were determined for the products of the float-sink procedure. The coking properties were established on the basis of free swelling index and Ruhr dilatometer tests. Maceral analyses showed that as the ash content of a coal containing both high and medium volatile matter increases, its effective maceral proportion decreases, and the coking property is affected in an unfavorable way.

  13. 76 FR 65631 - Energy Conservation Program: Test Procedures for Microwave Ovens

    Science.gov (United States)

    2011-10-24

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF ENERGY 10 CFR Part 430 RIN 1904-AC26 Energy Conservation Program: Test Procedures for Microwave Ovens AGENCY: Office... efficiency test procedure for microwave ovens under the Energy Policy and Conservation Act (EPCA). 75...

  14. 76 FR 72332 - Energy Conservation Program: Test Procedure for Microwave Ovens

    Science.gov (United States)

    2011-11-23

    ...-BT-TP-0011] RIN 1904-AB78 Energy Conservation Program: Test Procedure for Microwave Ovens AGENCY... 9, 2011, amending its test procedures for microwave ovens under the Energy Policy and Conservation... Secretary I. Background and Legal Authority Title III of the Energy Policy and Conservation Act (42...

  15. 76 FR 12825 - Energy Conservation Program for Consumer Products: Test Procedure for Microwave Ovens

    Science.gov (United States)

    2011-03-09

    .... Department of Energy, Building Technologies Program, 6th Floor, 950 L'Enfant Plaza, SW., Washington, DC 20024... with or without thermal elements designed for surface browning of food and combination ovens. DOE..., including microwave ovens with or without thermal elements designed for surface browning of food. DOE...

  16. Effect of Oven Types on the Characteristics of Biscuits Made from Refrigerated and Frozen Doughs

    Directory of Open Access Journals (Sweden)

    Ismail Sait Dogan

    2006-01-01

    Full Text Available Characteristics of sugar snap and chocolate chip cookies, and hazelnut biscuits made from refrigerated and frozen dough were studied. Doughs were stored at 4 °C for 6 weeks and at –18 °C for 6 months, respectively. Physical characteristics of the biscuit samples such as spread, baking loss, surface colour and density were determined. Dough colour was not affected by storage time and temperatures. Biscuit characteristics did not change significantly during storage. Spread ratio was significantly lower for the biscuits baked in the gas oven than for the biscuits baked in the electric oven. Biscuit dough can be refrigerated for 6 weeks, and frozen for 6 months. Results also suggest that unique quality differences exist between the two ovens. For sugar snap cookies and hazelnut biscuits the electric oven without air circulation was better, while for chocolate chip cookies gas oven with air circulation was more suitable.

  17. A compact and efficient strontium oven for laser-cooling experiments.

    Science.gov (United States)

    Schioppo, M; Poli, N; Prevedelli, M; Falke, St; Lisdat, Ch; Sterr, U; Tino, G M

    2012-10-01

    Here we describe a compact and efficient strontium oven well suited for laser-cooling experiments. Novel design solutions allowed us to produce a collimated strontium atomic beam with a flux of 1.0 × 10(13) s(-1) cm(-2) at the oven temperature of 450 °C, reached with an electrical power consumption of 36 W. The oven is based on a stainless-steel reservoir, filled with 6 g of metallic strontium, electrically heated in a vacuum environment by a tantalum wire threaded through an alumina multi-bore tube. The oven can be hosted in a standard DN40CF cube and has an estimated continuous operation lifetime of 10 years. This oven can be used for other alkali and alkaline earth metals with essentially no modifications.

  18. A compact and efficient strontium oven for laser-cooling experiments

    CERN Document Server

    Schioppo, Marco; Prevedelli, Marco; Falke, Stephan; Lisdat, Christian; Sterr, Uwe; Tino, Guglielmo Maria

    2012-01-01

    Here we describe a compact and efficient strontium oven well suited for laser-cooling experiments. Novel design solutions allowed us to produce a collimated strontium atomic beam with a flux of 1.0\\times10^13 s^-1 cm^-2 at the oven temperature of 450 {\\deg}C, reached with an electrical power consumption of 36 W. The oven is based on a stainless-steel reservoir, filled with 6 g of metallic strontium, electrically heated in a vacuum environment by a tantalum wire threaded through an alumina multi-bore tube. The oven can be hosted in a standard DN40CF cube and has an estimated continuous operation lifetime of 10 years. This oven can be used for other alkali and alkaline earth metals with essentially no modifications.

  19. Microwave oven: how to use it as a crystalloid fluid warmer.

    Science.gov (United States)

    Chittawatanarat, Kaweesak; Akanitthaphichat, Siriwasan

    2009-11-01

    Hypothermia is a common complication in the hypovolemic patient. Warm intravenous fluids have proven valuable at preventing this complication during volume replacement. The microwave oven is considered an applicable alternative method for warming fluids but no protocol has been established. To evaluate the efficacy and affected variables of the microwave oven in warming crystalloid fluids and to determine the appropriate formula for calculating the warming duration. The important variables influencing the operation of the microwave oven include the difference between the crystalloid fluid and room temperature, the microwave oven's capability, variations in microwave irradiation, and fluid shaking. The appropriate formula for calculating warming duration is: Duration (sec) = Volume (cc) x 4.2j.g(-1).K(-1) x Raised temperature DeltaT (K) x 1.1 (Adjusted power) / Mivcwrowave power (W). The microwave oven is a safe and practical method for warming crystalloid fluids.

  20. Fuzzy Logic Applied to an Oven Temperature Control System

    Directory of Open Access Journals (Sweden)

    Nagabhushana KATTE

    2011-10-01

    Full Text Available The paper describes the methodology of design and development of fuzzy logic based oven temperature control system. As simple fuzzy logic controller (FLC structure with an efficient realization and a small rule base that can be easily implemented in existing underwater control systems is proposed. The FLC has been designed using bell-shaped membership function for fuzzification, 49 control rules in its rule base and centre of gravity technique for defuzzification. Analog interface card with 16-bits resolution is designed to achieve higher precision in temperature measurement and control. The experimental results of PID and FLC implemented system are drawn for a step input and presented in a comparative fashion. FLC exhibits fast response and it has got sharp rise time and smooth control over conventional PID controller. The paper scrupulously discusses the hardware and software (developed using ‘C’ language features of the system.

  1. Coke Formation During Hydrocarbons Pyrolysis. Part One: Steam Cracking Formation de coke pendant la pyrolise des hydrocarbures. Première partie : vapocraquage

    Directory of Open Access Journals (Sweden)

    Weill J.

    2006-11-01

    Full Text Available Thermal cracking is always accompanied by coke formation, which becomes deposited on the wall and limits heat transfers in the reactor while increasing pressure drops and possibly even plugging up the reactor. This review article covers undesirable coking operations in steam craking reactors. These coking reactions may take place in the gas phase and/or on the surface of the reactor, with coke being produced during pyrolysis by a complex mechanism that breaks down into a catalytic sequence and a noncatalytic sequence. After a brief description of different experimental set-ups used to measure the coke deposition, on the basis of research described in the literature, the different factors and their importance for coke formation are listed. In particular, we describe the effects of surface properties of stainless-steel and quartz reactors as well as the influence of the cracked feedstock, of temperature, of dilution, of residence time and of the conversion on coke deposition. Some findings about the morphology of coke are described and linked to formation mechanisms. To illustrate this review, some particularly interesting research is referred to concerning models developed to assess coke formation during propane steam cracking. Le craquage thermique est toujours accompagné de la formation de coke qui, en se déposant à la paroi, limite les transferts de chaleur au réacteur, augmente les pertes de charges et même peut boucher celui-ci. Cet article fait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage. Ces réactions de cokage peuvent avoir lieu en phase gazeuse et/ou sur la surface du réacteur, le coke étant produit pendant la pyrolyse par un mécanisme complexe qui se décompose en une séquence catalytique et une séquence non catalytique. Après une brève présentation des différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir de travaux de la

  2. Preparation and Anti-coking Property of SiO2/S Coating on HP40 Tube

    Institute of Scientific and Technical Information of China (English)

    周建新; 徐宏; 张莉; 刘京雷; 戚学贵; 彭博

    2007-01-01

    SiO2/S coating was prepared on the inner surface of an HP40 tube using dimethyldisulfide and tetraethylorthosilicate by atmospheric pressure chemical vapor deposition (APCVD) to alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants. The comparative coking experiments with the coated and uncoated HP40 tubes were carried out under the same cracking conditions. SiO2/S coating was compact and had excellent anti-coking property. The coke on the coated HP40 tube was about 22% of that on the uncoated HP40 tube, and only small granular coke was deposited on the coated HP40 tube. However, the filamentous coke formed on the uncoated HP40 tube. The thermal stability of SiO2/S coating was satisfactory at cracking temperature, and the anti-coking property of SiO2/S coating was still over 60% after 3 coking and decoking cycles.

  3. Production technique of high quality silicon tile from coke-oven%优质焦炉硅砖生产工艺研究

    Institute of Scientific and Technical Information of China (English)

    皮天礼; 皮波; 白英仇; 黄兵; 黄永华; 赖留梅

    2003-01-01

    近年来人们试图努力减少焦炉NO、SO2、H2S、苯、甲苯和尘埃的排放,以减少环境污染,为此国家制定了相关法规,关闭土焦窑的生产,新建能降低废气扩散的焦炉.因此,对焦炉用硅砖提出更高的要求,我公司即从焦炉硅砖的原料至烧成整个工艺过程进行了再研究.

  4. 以氨为碱源的焦炉煤气脱硫工艺%Coke oven gas desulfurization technology taking ammonia as alkali source

    Institute of Scientific and Technical Information of China (English)

    管福征; 陈夏; 朱建梅

    2014-01-01

    介绍了以煤气中氨为碱源,OMC-对苯二酚为催化剂的湿法脱硫工艺。生产实践表明,该工艺不但脱硫脱氰效率高,而且无废液产生,是一种清洁生产工艺。%This paper describes the wet desulfurization technology taking ammonia,which is contained in the gas,as alkali source and OMC-hydroquinone as catalyst.Production practice shows that this technology is very effective in desulfurization,and produces no wastewater.It is a clean production technology.

  5. Biological monitoring the exposure to polycyclic aromatic hydrocarbons of coke oven workers in relation to smoking and genetic polymorphisms for GSTM1 GSTT1

    NARCIS (Netherlands)

    Delft, J.H.M. van; Steenwinkel, M.-J.S.T.; Asten, J.G. van; Vogel, N. de; Bruijntjes-Rozier, T.C.D.M.; Schouten, T.; Cramers, P.; Maas, L.; Herwijnen, M.H. van; Schooten, F.-J. van; Hopmans, P.M.J.

    2001-01-01

    Occupational exposure to polycyclic aromatic hydrocarbons (PAH) increases the risk of developing lung cancer. Human exposure is often demonstrated by increased internal levels of PAH metabolites and of markers for early biological effects, like DNA adducts and cytogenetic aberrations. Objective: Thi

  6. 宝钢一期焦炉加热控制系统的优化%Optimization of Coke Oven Heating Control System for Phase I of Baosteel

    Institute of Scientific and Technical Information of China (English)

    金宝; 陈贤顺; 刘杰

    2008-01-01

    通过优化火道温度与跨越孔温度的相关数学模型、烟道吸力与煤气流量的控制模型和建立5个动态数学模型,解决了焦炉加热控制系统中存在的主要问题.与优化前相比,炼焦耗热量降低1.4%,COG单耗降低4.2%,BFG单耗降低1.8%,直行温度平均系数大于0.95,平均安定系数接近0.95.

  7. Pretreatment of Coke Oven Waste Water with Iron Scrap Method%铁屑法预处理焦化废水

    Institute of Scientific and Technical Information of China (English)

    唐光临; 徐楚韶; 董凌燕; 毕敏; 陈建凯

    2001-01-01

    焦化废水脱氮大多采用生化法处理,但化学需氧量(COD)高不利于后续生物脱氮的进行,为了降解COD,采用铁屑法对焦化废水进行预处理.在铁屑中加入辅料并曝气对焦化废水进行预处理,在没有将废水pH调节至酸性的情况下,取得了较好的预处理效果,CODcr的去除率约40%.实验结果表明影响因素的重要性依次为铁屑用量、石墨用量、辅料A用量、处理时间、曝气时间.预处理反应器运行两个月,处理效率没有显著降低,运行结果稳定.

  8. Discussion on Detonation Phenomena after Heating and Reversing of Coke Oven Gas%焦炉煤气加热换向后爆鸣现象探讨

    Institute of Scientific and Technical Information of China (English)

    刘华

    2007-01-01

    下喷式焦炉在使用焦炉煤气加热时,交换后经常发生爆鸣(俗称放炮)现象,它对于焦炉危害巨大,文章对爆鸣现象发生的机理以及它的危害进行了分析,介绍了一些减少或消除爆鸣现象的措施,特别对如何在操作维护中做好针对性的工作做了较详细的介绍.

  9. Coke Oven Gas Fuel System Design for Gas Turbine Plant%焦炉煤气燃机电厂燃料系统的设计

    Institute of Scientific and Technical Information of China (English)

    潜纪儒; 李硕平; 许平; 罗辇

    2010-01-01

    焦炉煤气会严重污染空气,增加温室气体排放,为经济有效地利用焦炉煤气,设计了燃气-蒸汽联合循环电厂焦炉煤气燃料系统.该系统对焦炉煤气进行提炼、净化后输人燃机循环发电甚至供热,不但改善了环境,还提高了能源综合利用率.

  10. Coke Oven Pressure PID Automatic Control Systems Based on Neural Networks%基于神经网络PID的焦炉压力控制系统

    Institute of Scientific and Technical Information of China (English)

    独凤东; 马良河

    2005-01-01

    用PID加控制参数神经网络在线自调节的焦炉压力自动控制系统,通过在昆仑通态监控软件(MCGS)下的实现,调节徐钢焦化厂5号和6号焦炉上的分管阀门和总管的风机转速.实现了高性能的自动控制。

  11. Coke Oven Gas Blower Impeller Fracture Analysis%焦炉煤气鼓风机叶轮断裂的原因分析

    Institute of Scientific and Technical Information of China (English)

    游小城

    2010-01-01

    针对焦炉葆气鼓风机在使用过程中出现叶轮断裂的问题,通过采用改进制造工艺、对断裂的叶片和铆钉进行物理化学分析、对破坏断口进行宏观及微观研究等措施,得到焦炉煤气鼓风机叶轮断裂原因.研究表明:制作工艺和应力腐蚀是焦炉煤气鼓风机断裂的主要原因.

  12. Improvement on CPS system for the coke oven battery in Jisteel%济钢焦炉CPS系统的改进

    Institute of Scientific and Technical Information of China (English)

    许明

    2016-01-01

    通过改进执行机构位置、增加连杆装置,解决了CPS系统中执行机构原安装位置温度高、维护困难、调节精度低等问题,系统改进后降低了检修难度,提高了CPS系统使用寿命.

  13. Biological monitoring the exposure to polycyclic aromatic hydrocarbons of coke oven workers in relation to smoking and genetic polymorphisms for GSTM1 GSTT1

    NARCIS (Netherlands)

    Delft, J.H.M. van; Steenwinkel, M.-J.S.T.; Asten, J.G. van; Vogel, N. de; Bruijntjes-Rozier, T.C.D.M.; Schouten, T.; Cramers, P.; Maas, L.; Herwijnen, M.H. van; Schooten, F.-J. van; Hopmans, P.M.J.

    2001-01-01

    Occupational exposure to polycyclic aromatic hydrocarbons (PAH) increases the risk of developing lung cancer. Human exposure is often demonstrated by increased internal levels of PAH metabolites and of markers for early biological effects, like DNA adducts and cytogenetic aberrations. Objective: Thi

  14. Biomass fuels and coke plants are important sources of human exposure to polycyclic aromatic hydrocarbons, benzene and toluene.

    Science.gov (United States)

    Fan, Ruifang; Li, Junnan; Chen, Laiguo; Xu, Zhencheng; He, Dechun; Zhou, Yuanxiu; Zhu, Yuanyuan; Wei, Fusheng; Li, Jihua

    2014-11-01

    Large amounts of carcinogenic polycyclic aromatic hydrocarbons (PAHs), benzene and toluene (BT) might be emitted from incomplete combustion reactions in both coal tar factories and biomass fuels in rural China. The health effects arising from exposure to PAHs and BT are a concern for residents of rural areas close to coal tar plants. To assess the environmental risk and major exposure sources, 100 coke plant workers and 25 farmers in Qujing, China were recruited. The levels of 10 mono-hydroxylated PAHs (OH-PAHs), four BT metabolites and 8-hydroxy-2'-deoxyguanosine (8-OHdG) in the urine collected from the subjects were measured. The 8-OHdG levels in the urine were determined to evaluate the oxidative DNA damage induced by the PAHs and BT. The results showed that the levels of the OH-PAHs, particularly those of 1-hydroxynathalene and 1-hydroxypyrene, in the farmers were 1-7 times higher than those in the workers. The concentrations of the BT metabolites were comparable between the workers and farmers. Although the exact work location within a coke oven plant might affect the levels of the OH-PAHs, one-way ANOVA revealed no significant differences for either the OH-PAHs levels or the BT concentrations among the three groups working at different work sites. The geometric mean concentration (9.17 µg/g creatinine) of 8-OHdG was significantly higher in the farmers than in the plant workers (6.27 µg/g creatinine). The levels of 8-OHdG did not correlate with the total concentrations of OH-PAHs and the total levels of BT metabolites. Incompletely combusted biomass fuels might be the major exposure source, contributing more PAHs and BT to the local residents of Qujing. The estimated daily intakes (EDIs) of naphthalene and fluorene for all of the workers and most of the farmers were below the reference doses (RfDs) recommended by the U.S. Environmental Protection Agency (EPA), except for the pyrene levels in two farmers. However, the EDIs of benzene in the workers and local

  15. Application of fine-grained coke breeze fractions in the process of iron ore sintering

    Directory of Open Access Journals (Sweden)

    M. Niesler

    2014-01-01

    Full Text Available The testing cycle, described in the paper, included fine-grained coke breeze granulation tests and iron concentrate sintering tests with the use of selected granulate samples. The use of granulated coke breeze in the sintering process results in a higher process efficiency, shorter sintering duration and fuel saving.

  16. RECOVERY AND DESTRUCTIVE TREATMENT OF HARMFUL SUBSTANCE IN COKING PLANT WASTEWATER

    Institute of Scientific and Technical Information of China (English)

    Cheng Jianguang

    2000-01-01

    This paper discussed the comprehensive treatment of coking plant effluent.Cyanide-containing and phenol wastewater was first recovered and utilized respectively, and then, mixed it with other low harmful wastewater for destroying treatment.Treated water was reused in quenching coke.

  17. Interaction of bonding agent with filler in coking-pitch compositions

    Energy Technology Data Exchange (ETDEWEB)

    Firsanov, A.V.; Beylina, N.Yu.; Kolodin, E.A.; Ostrovskiy, V.S.; Proskuryakov, V.A.; Shipkov, N.N.

    1983-01-01

    Coke's selective sorption of highly molecular components of pitch was determined with the aid of gel-penetrating chromatography. It was shown that behavior of pitch in coking-pitch compositions, as well as the nature of release of pyrolysis products is determined by dispersion of the filler.

  18. Characteristics of interaction between petrographically differing coals in mixtures for coking

    Energy Technology Data Exchange (ETDEWEB)

    Stankevich, A.S.; Proskuryakov, A.E.; Zolotukhin, Yu.A.

    1983-09-01

    Coal mixtures used for coking in the East of the USSR are characterized by intensive fluctuations of coak rank and petrology. Reflectivity coefficient of vitrinite ranges from 0.73 to 1.70% and content of caking components ranges from 30 to 88%. Evaluations show that fluctuations of reflectivity coefficient of vitrinite and fluctuations of caking component content in coal negatively influence coke mechanical properties and increase coke reactivity. Effects of coal macerals and microlithotypes in black coal from the Kuzbass on coke properties are analyzed. The following microlithotypes are separated from coal: vitrite, clarite, duroclarite, clarodurite, durite, fusite, semivitrinite, mineralized coal and rocks. Effects of macerals and microlithotypes in 50 coal mixtures on coke quality and coke properties are analyzed. Regression analysis is used. On the basis of this analysis equations for forecasting coke properties are derived. Petrologic nonhomogeneity of coal mixtures deteriorates conditions for chemical interaction between components with differing genetics and negatively influences caking of vitrite and fusite (or durite). Coke from coal characterized by petrologic nonhomogeneity has a structure with low degree of order, low mechanical and structural strength and increased reactivity. (5 refs.) (In Russian)

  19. Nature of nitrogen specie in coke and their role in NOx formation during FCC catalyst regeneration.

    NARCIS (Netherlands)

    Babych, Igor V.; Seshan, Kulathuiyer; Lefferts, Leonardus

    2005-01-01

    NOx emission during the regeneration of coked fluid catalytic cracking (FCC) catalysts is an environmental problem. In order to follow the route to NOx formation and try to find ways to suppress it, a coked industrial FCC catalyst has been prepared using model N-containing compounds, e.g., pyridine,

  20. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    Science.gov (United States)

    2011-12-01

    ... COMMISSION Foundry Coke From China; Institution of a Five-Year Review AGENCY: United States International... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... merchandise that is within the scope of the five-year review, as defined by the Department of Commerce. (2...

  1. Carbon molecular sieves from bituminous coal by controlled coke deposition

    Energy Technology Data Exchange (ETDEWEB)

    Vyas, S.N.; Patwardhan, S.R.; Gangadhar, B. (Indian Institute of Technology, Bombay (India). Dept. of Chemical Engineering)

    1992-01-01

    Carbon molecular sieves (CMS) and zeolites are widely used as microporous sieving solids for gas and liquid separations. However, due to hydrophobicity, better thermal stability, and neutrality in both acidic and alkaline media, CMSs have definite advantages over zeolites. In the present work, an effort has been made to develop suitable process conditions for synthesizing CMSs from the locally available bituminous coal. The coal was crushed, milled, and agglomerated with sulfate pulp waste liquor (SPWL) or coal-tar pitch (CTP) as the binders, and then carbonized in nitrogen atmosphere at 800{degree}C for about 60 minutes. In order to narrow down the pore mouth sizes, acetylene and benzene were each cracked separately at 800{degree}C to facilitate the deposition of coke on the char. Acetylene and benzene were cracked for 3 to 10 minutes, and 10 to 30 minutes, respectively. Acetylene cracked samples did not show good separation, probably because of over-coking in deeper locations. In contrast benzene cracked samples were found to be highly suitable for CO{sub 2}-CH{sub 4} separation. The best result (i.e. uptake ratio of 39.9) was obtained for feed benzene entrainment in N{sub 2} of 1.27 x 10{sup -4} g/ml, cracking time of 30 minutes, and this ratio was more than 10 times that of non-coked sample. CMS samples produced using SPWL as binder showed poor O{sub 2}/N{sub 2} uptake ratios throughout (1 to 1.5), whereas samples with CTP as binder showed far more encouraging results, the best uptake ratio being 5.5 for benzene-nitrogen feed stream containing 3.508 x 10{sup -4} g/ml benzene and 5 minutes cracking time. This ratio is about 5.5 times more than that of uncoked sample. 4 tabs., 10 figs., 17 refs.

  2. Process analysis of syngas production by non-catalytic POX of oven gas

    Institute of Scientific and Technical Information of China (English)

    Fuchen WANG; Xinwen ZHOU; Wenyuan GUO; Zhenghua DAI; Xin GONG; Haifeng LIU; Guangsuo YU; Zunhong YU

    2009-01-01

    A non-catalytic POX of oven gas is proposed to solve the problem of secondary pollution due to solid wastes produced from the great amount of organic sulfur contained in oven gas in the traditional catalytic partial oxidation (POX) process. A study of the measurement of flow field and a thermodynamic analysis of the process characteristics were conducted. Results show that there exist a jet-flow region, a recirculation-flow region, a tube-flow region, and three corresponding reaction zones in the non-catalytic POX reformer. The combustion of oven gas occurs mainly in the jet-flow region, while the reformation of oven gas occurs mainly in the other two regions. Soot would not be formed by CH4 cracking at above 1200℃. Since there are very little C2+ hydrocarbons in oven gas, the soot produced would be very tiny, even if they underwent cracking reaction. The integrated model for entrained bed gasification process was applied to simulate a non-catalytic POX reformer. It indicated that the proper oxygen-to-oven gas ratio is 0.22-0.28 at differ-ent pressures in the oven gas reformation process.

  3. Building a Low Cost Solar Oven: An Opportunity to Teach Thermodynamics

    Science.gov (United States)

    Nogueira, Ana

    2014-03-01

    We suggested building a solar oven using cardboard boxes, glass wool and metal plate as part of a school project permeated by the discussion of physical concepts. The main topics addressed are from the heat and thermodynamics areas, and for these themes we followed the standard books used in high school. We can work in a practical manner with the thermometer, along with the concept of temperature, measuring the temperature of the oven when cooking. To discuss how the oven works, we introduce the concept of heat as an energy flow of a body with a higher temperature to one with lower temperature. Threads as heat capacity and specific heat of a substance are introduced, also discussing the use of glass wool, which function is to prevent heat exchange from the oven's interior with the environment. It is possible to demonstrate the three forms of heat transfer using the solar oven, and how the greenhouse effect is harnessed. One can discuss topics such as electromagnetic radiation, black-body radiation and the Stefan-Boltzmann law. We surveyed the response curve of our oven and an estimate of its total solar energy absorption efficiency. The development of this project allows a good understanding of the operation principles of a solar oven. UNIMONTES.

  4. High Heat Flux Surface Coke Deposition and Removal Assessment

    Science.gov (United States)

    2015-01-01

    etc. have on coke deposition from RP-1 and RP-2 as well as showing that we can oxidize and remove these deposits using ozone , would be very...Meeting; 29 Apr. - 3 May, Colorado Springs, CO. 10Billingsley, M.C. H.Y. Lyu and R.W. Bates (2007). "Experimental and Numerical Investigations of RP...5th Modeling and Simulation Subcommittee Joint Meeting, Denver, CO, 14-17 May. 11Linne, D.L., M. L. Meyer, T. Edwards, and D. A. Eitman (1997

  5. Study on soot purifying of molding shop in coking factory

    Institute of Scientific and Technical Information of China (English)

    LI Duo-song; ZHANG Hui; BAI Xiang-yu

    2006-01-01

    Exhaust gas in molding shop was complicated in component and characteristic in Iow thickness asphalt smoke, mass steam-gas and dust. It was difficult to purify the soot with common purifier. So we must consider them roundly and develop new multifunction purifier. PFP multifunction soot purifier was made on the base of design optimization and was installed at Shenhuo Coking Factory in 2004. The combined effects of multi- mechanism in purifier make purifying ratio keep in high level. The remove ratio of smut reaches at 92.8%, and asphalt smoke at 83.7%.

  6. Microwave-assisted grinding of metallurgical coke; Molienda asistida con microondas de un coque metalurgico

    Energy Technology Data Exchange (ETDEWEB)

    Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

    2014-10-01

    Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

  7. Oro-facial thermal injury caused by food heated in a microwave oven.

    Science.gov (United States)

    Wakefield, Yasha; Pemberton, Michael N

    2009-01-01

    Burns to the oral mucosa usually result from the accidental ingestion of hot food or beverages. The burns are usually of short duration and little consequence. The widespread use of microwave ovens, however, has added a new dimension to the problem. Microwave ovens heat food much quicker than a conventional oven, but they produce uneven heating within the food and extremely high temperatures can be reached. We describe two cases of patients who suffered inadvertent injury to the oral mucosa from the ingestion of microwave-heated food.

  8. A compact and efficient strontium oven for laser-cooling experiments

    OpenAIRE

    Schioppo, M.; Poli, N.; M. Prevedelli; Falke, St.; Lisdat, Ch.; Sterr, U.; G. M. Tino

    2012-01-01

    Here we describe a compact and efficient strontium oven well suited for laser-cooling experiments. Novel design solutions allowed us to produce a collimated strontium atomic beam with a flux of 1.0\\times10^13 s^-1 cm^-2 at the oven temperature of 450 {\\deg}C, reached with an electrical power consumption of 36 W. The oven is based on a stainless-steel reservoir, filled with 6 g of metallic strontium, electrically heated in a vacuum environment by a tantalum wire threaded through an alumina mul...

  9. Quality Comparison of Vegetables Dehydrated in Solar Drier and Electrical Oven

    Directory of Open Access Journals (Sweden)

    H. C. Joshi

    1991-01-01

    Full Text Available Ascorbic acid, sugars, dehydration ratio and moisture were determined in the vegetables dehydrated separately in solar drier and in electrical oven under similar conditions by standard methods. Vegetables examined were cabbage, cauliflower, tomato, radish, turnip, lahi, methi and palak. It was revealed that in each case, contents of ascorbic acid were higher in solar-dried vegetables in comparison to oven-dried stuffs. This finding indicated superiority of solar driers over electrical ovens, both in reference to quality of the dehydrated vegetables and its overall cost of operation.

  10. The Transient Modal Dynamic Analysis of a Coke Tower

    Institute of Scientific and Technical Information of China (English)

    XIE Teng-teng; SUN Tie; XING Ling; ZHANG Su-xiang

    2012-01-01

    Dynamic analysis must be performed when the duration of the applied load is short or if the load is dynamic in nature. Wind load, as a random load, can lead to the vibration of the coke tower. In order to study the influence to the strength of the coke tower by wind, ABAQUS was used to conduct the transient modal dynamic analysis of the wind load. The response of the structure during loading and unloading was mainly observed. The results indicate that, with the effect of wind, the maximal nodal displacement appears at the top of the tower, which is 0.79 mm; while the maximal stress locates at the node around the skirt, the maximum is 3.26 MPa. Both of the displacement and stress cannot cause the failure of the structure. After loading and unloading, the structure engenders vibration along the loading direction. The frequency is 10 Hz, under the effect of external loads, it may easily cause the resonance of the structure, which can cause damage to the structure. So it must be taken into consideration during the process of design and operation.

  11. An additive for a petroleum coke and water suspension

    Energy Technology Data Exchange (ETDEWEB)

    Khiguti, K.; Igarasi, T.; Isimura, Y.; Kharaguti, S.; Tsudzino, T.

    1982-10-18

    An additive to a petroleum coke and water suspension is proposed. The additive consists of a compound with the formula (RCONHCH2C(R')HO(AO)1H, where R is a C1 to C30 unsaturated acyl group, R' is hydrogen, CH3, A is C2 to C4 alkylene, l = 0 to 500, m + n = 0 to 1,000, salt of alkaline metal, salt of ammonium or salt of lower amine and sulfurous ether. The method may be used to produce an aqueous suspension which has a concentration of petroleum coke powder of 50 to 70 percent. The viscosity of the suspension is low, the stability high, no floculation or sedimentation are observed and there is no foam formation. Monoethanolamide, diethanolamide, monoesoproyanolamide and diisopropanolamide of C1 to C30 acid of the fatty series or alkylenoxide (ethylenoxide, propylenoxide, isobutylenoxide and tetrahydrofurane) are used as the (RCONHCH2C(R')HO(AO)1H and a lithium salt

  12. Treatment of coking wastewater by using manganese and magnesium ores

    Energy Technology Data Exchange (ETDEWEB)

    Chen Tianhu; Huang Xiaoming; Pan Min [School of Resources and Environmental Engineering, Hefei University of Technology, Hefei City 230009 (China); Jin Song, E-mail: sjin@uwyo.edu [MWH Americas, 3665 JFK Parkway, Suite 206, Fort Collins, CO 80525 (United States); Department Civil and Architectural Engineering, University of Wyoming, Laramie, WY 82071 (United States); Peng Suchuan [School of Resources and Environmental Engineering, Hefei University of Technology, Hefei City 230009 (China); Fallgren, Paul H. [Western Research Institute, 365 North 9th Street, Laramie, WY 82072 (United States)

    2009-09-15

    This study investigated a wastewater treatment technique based on natural minerals. A two-step process using manganese (Mn) and magnesium (Mg) containing ores were tested to remove typical contaminants from coking wastewater. Under acidic conditions, a reactor packed with Mn ore demonstrated strong oxidizing capability and destroyed volatile phenols, chemical oxygen demand (COD){sub ,} and sulfide from the coking wastewater. The effluent was further treated by using Mg ore to remove ammonium-nitrogen and phosphate in the form of magnesium ammonium phosphate (struvite) precipitates. When pH of the wastewater was adjusted to 1.2, the removal efficiencies for COD, volatile phenol and sulfide reached 70%, 99% and 100%, respectively. During the second step of precipitation, up to 94% of ammonium was removed from the aqueous phase, and precipitated in the form of struvite with phosphorus. The struvite crystals showed a needle-like structure. X-ray diffraction and transmission electron microscopy were used to characterize the crystallized products.

  13. External structure and properties of coke as a function of the petrographic characteristics of the coal mixture

    Energy Technology Data Exchange (ETDEWEB)

    Stankevich, A.S.; Zolotukhin, Yu.A.; Proskuryakov, A.E.; P' yankova, I.S.

    1980-10-01

    Statistical analysis of the results of an investigation of the petrographic composition of carbonisation blends showed that variation in the content of coking components has a marked effect on the porous structure of the coke. As this parameter increases, the quantity of large pores in the coke also increases and the proportion of small and medium-size pores decreases. This leads to a decrease in the mechanical strength of the coke and an increase in reactivity. When selecting carbonisation charges to produce coke of desired quality, it is thus important to take account of the petrographic composition of the blend.

  14. Analysis and numerical simulation research of the heating process in the oven

    Science.gov (United States)

    Chen, Yawei; Lei, Dingyou

    2016-10-01

    How to use the oven to bake delicious food is the most concerned problem of the designers and users of the oven. For this intent, this paper analyzed the heat distribution in the oven based on the basic operation principles and proceeded the data simulation of the temperature distribution on the rack section. Constructing the differential equation model of the temperature distribution changes in the pan when the oven works based on the heat radiation and heat transmission, based on the idea of utilizing cellular automation to simulate heat transfer process, used ANSYS software to proceed the numerical simulation analysis to the rectangular, round-cornered rectangular, elliptical and circular pans and giving out the instantaneous temperature distribution of the corresponding shapes of the pans. The temperature distribution of the rectangular and circular pans proves that the product gets overcooked easily at the corners and edges of rectangular pans but not of a round pan.

  15. Oil content and fatty acid composition of eggs cooked in drying oven, microwave and pan.

    Science.gov (United States)

    Juhaimi, Fahad Al; Uslu, Nurhan; Özcan, Mehmet Musa

    2017-01-01

    In this study, the effect of heating on the oil yield and fatty acid composition of eggs cooked in drying oven, microwave oven, pan and boiled were determined, and compared. The highest oil content (15.22%) was observed for egg cooked in drying oven, while the lowest oil (5.195%) in egg cooked in pan. The cooking in microwave oven caused a decrease in oleic acid content (46.201%) and an increase in the amount of palmitic acid content (26.862%). In addition, the maximum oleic acid (65.837%) and minimum palmitic acid (14.015%) contents were observed in egg oil cooked in pan. Results showed that fatty acids were significantly affected by cooking method. This study confirms that the cooking processing influences the fatty acid composition of egg oils.

  16. Characterization of sponge cake baking in an instrumented pilot oven

    Directory of Open Access Journals (Sweden)

    Alain Sommier

    2012-10-01

    Full Text Available The quality of baked products is the complex, multidimensional result of a recipe, and a controlled heating process to produce the desired final properties such as taste, colour, shape, structure and density. The process of baking a sponge cake in a convective oven at different air temperatures (160-180-220 °C leading to the same loss of mass was considered in this study. A special mould was used which allowed unidirectional heat transfer in the batter. Instrumentation was developed specifically for online measurement of weight loss, height variation and transient temperature profile and pressure in the product. This method was based on measuring heat fluxes (commercial sensors to account for differences in product expansion and colour. In addition, measurement of height with a camera was coupled to the product mass to calculate changes in density over time. Finally, combining this information with more traditional measurements gave a better understanding of heat and mass transfer phenomena occurring during baking.

  17. Color and volatile analysis of peanuts roasted using oven and microwave technologies.

    Science.gov (United States)

    Smith, Alicia L; Barringer, Sheryl A

    2014-10-01

    Roasted peanut color and volatiles were evaluated for different time and temperature combinations of roasting. Raw peanuts were oven roasted at 135 to 204 °C, microwave roasted for 1 to 3 min, or combination roasted by microwave and oven roasting for various times and temperatures. Volatiles were measured using selected ion flow tube mass spectrometry. L* values were used to categorize peanuts as under-roasted, ideally roasted, and over-roasted. The total roasting time in order to achieve ideal color was not shortened by most of the combination treatments compared to their oven roasted equivalents. Oven before microwave roasting compared to the reverse was found to significantly increase the L* value. Peanuts with the same color had different volatile levels. Hexanal concentrations decreased then increased with roasting. Pyrazine levels increased as roasting time increased, although oven at 177 °C treatments had the highest and microwave treatments had the lowest levels. Volatile levels generally increased as roasting time or temperature increased. Oven 177 °C for 15 min generally had the highest level of volatiles among the roasting treatments tested. Soft independent modeling of class analogies based on volatile levels showed that raw peanuts were the most different, commercial samples were the most similar to each other, and oven, microwave, and combination roasting were all similar in volatile profile. Peanuts can be roasted to equivalent colors and have similar volatile levels by different roasting methods. Oven and microwave roasting technologies produced the same roasted peanut color and had similar volatile trends as roasting time increased. Combination roasting also produced ideal color and similar volatile levels indicating that microwave technology could be further explored as a peanut roasting technique. © 2014 Institute of Food Technologists®

  18. THE INFLUENCE OF MICROWAVE OVENS ON THE DEMAND FOR FRESH AND FROZEN POTATOES

    OpenAIRE

    Guenthner, Joseph F.; Lin, Biing-Hwan; Levi, Annette E.

    1991-01-01

    Growth in the number of homes with microwave ovens has changed food preferences and preparation methods. The objective of this study was to determine the impact that microwave oven ownership has had on the demand for fresh and frozen potatoes. Using data from the 1970-88 period, demand equations were estimated for fresh potatoes, frozen potatoes in the retail market and frozen potatoes in the food service market. Results indicate that increases in the percentage of homes that own microwave ov...

  19. Formation of coke in thermal cracking of jet fuel under supercritical conditions

    Institute of Scientific and Technical Information of China (English)

    Yuhong ZHU; Caixiang YU; Zimu LI; Zhentao MI; Xiangwen ZHANG

    2008-01-01

    Continuous-flow reactor experiments were carried out to study coke formation from thermal crack-ing of home-made jet fuel RP-3 under supercritical con-ditions. The mechanism and precursor of coke forming were analyzed. The starting cracking temperature of RP-3 fuel was determined to be 471.8℃ by differential scan-ning calorimetry (DSC). Temperature-programmed oxidation and scanning electron microscopy (SEM) characterizations of the stressed tubes showed that there are three different coke species including chemisorbed carbon, amorphous carbon and filamentous coke in the solid deposits. More than 90% of coke deposits are carried away by the supercritical fluid, which has strong capabilities of extraction for coke deposits and their pre-cursors. There were 17.1 wt-% of iron and 11.1 wt-% of chromium found on the coke surface detected by energy dispersive spectroscopy (EDS) which suggests carbure-tion on alloy. RP-3 fuel and its cracking liquids were analyzed by GC-MS,which showed that the content of alkyl benzene and alkyl naphthalene increased evidently in cracking liquids.

  20. Distribution, partition and removal of polycyclic aromatic hydrocarbons (PAHs) during coking wastewater treatment processes.

    Science.gov (United States)

    Zhang, Wanhui; Wei, Chaohai; An, Guanfeng

    2015-05-01

    In this study, we report the performance of a full-scale conventional activated sludge (A-O1-O2) treatment in eliminating polycyclic aromatic hydrocarbons (PAHs). Both aqueous and solid phases along with the coking wastewater treatment processes were analyzed for the presence of 18 PAHs. It was found that the target compounds occurred widely in raw coking wastewater, treated effluent and sludge samples. In the coking wastewater treatment system, 4-5 ring PAHs were the dominant compounds, while 4 rings PAHs predominated in the sludge samples. Over 98% of the PAH removal was achieved in the coking wastewater treatment plant (WWTP), with the total concentration of PAHs being 21.3 ± 1.9 μg L(-1) in the final effluent. During the coking wastewater treatment processes, the association of the lower molecular weight PAH with suspended solids was generally less than 60%, while the association of higher molecular weight PAHs was greater than 90%. High distribution efficiencies (Kdp and Kds) were found, suggesting that adsorption was the potential removal pathway of PAHs. Finally, the mass balances of PAHs in various stages of the coking WWTP were obtained, and the results indicated that adsorption to sludge was the main removal pathway for PAHs in the coking wastewater treatment processes.

  1. Acidulant and oven type affect total anthocyanin content of blue corn cookies.

    Science.gov (United States)

    Li, Jian; Walker, Chuck E; Faubion, Jon M

    2011-01-15

    Anthocyanins, pink to purple water-soluble flavonoids, are naturally occurring pigments with claimed health benefits. However, they are sensitive to degradation by high pH, light and temperature. Blue corn (maize) contains high levels of anthocyanins. Cookies are popular snacks and might serve as a vehicle to deliver antioxidants. A cookie formula with a high level of blue corn was developed with added acidulents and baked in ovens with different heat transfer coefficients. The best whole-grain blue corn flour/wheat pastry flour ratio (80:20 w/w), guar gum level (10 g kg(-1), flour weight basis) and water level (215 g kg(-1), flour weight basis) were determined based on response surface methodology analysis. The interactions of citric and lactic acids and glucono-δ-lactone with three oven types having different heat transfer coefficients (impingement oven 179 °C/4 min, reel oven 204 °C/10 min and convection oven 182 °C/4 min) influenced the total anthocyanin content (TAC) remaining in blue corn-containing cookies after baking. Cookies baked with citric acid in the convection oven retained the maximum TAC (227 ± 3 mg kg(-1)). By baking rapidly at lower temperatures and adding acidulents, it may be possible to increase residual natural source antioxidants in baked foods. Copyright © 2010 Society of Chemical Industry.

  2. Pre-evaluation of Occupational Hazards of 1# Coal Coking Project in A New Developed Region%某新区1#焦炉工程职业病危害预评价

    Institute of Scientific and Technical Information of China (English)

    翟国昌; 范秀江; 张重建; 尹丽; 郝伟; 贾超云; 邓国鑫; 柳立新

    2009-01-01

    [Objective]To pre-evaluate the occupational hazards of 1# coal coking project in a new developed region. [Methods]Checklist, analogy, quantitative classification and empirical method was combined to perform evaluation.[Results]The major occupational hazards in this project were toxic and harmful gases such as coke oven emissions, benzene, toluene, xylene, carbon monoxide, carbon dioxide, hydrogen sulfide, sulfur dioxide, nitric oxide, nitrogen dioxide, ammonia, hydrogen cyanide as well as high-temperature thermal radiation, dust and noise.[Conclusion]The project belongs to the construction project with serious occupational hazards. Relatively complete occupational hazard prevention facilities and measures are provided in this project, with high degree of automation. Dust, carbon monoxide and coke oven emissions may exceed the standard in workplaces, it is necessary to strengthen individual protection.%目的对某新区1#焦炉工程职业病危害进行预评价.方法采用检查表法、类比法、定量分级法、经验法等相结合进行评价.结果对该工程评价的职业病危害因素主要为焦炉逸散物、苯、甲苯、二甲苯、一氧化碳、二氧化碳、硫化氢、二氧化硫、一氧化氮、二氧化氮、氨、氰化氢等有毒有害气体及高温热辐射、粉尘、噪声等.结论该工程属于职业病危害严重的建设项目,该项目具备较完整的职业病危害防护设施和措施,自动化程度高,工作场所粉尘、一氧化碳、焦炉逸散物等3种职业病危害因素有可能超标,应加强作业人员个人防护.

  3. Dependence of optical structure of coke from black coal on petrologic peculiarities of the coal

    Energy Technology Data Exchange (ETDEWEB)

    Proskuryakov, A.E.; Stankevich, A.S.; Podchishchaeva, N.I.; Shkoller, M.B.

    1988-01-01

    Analyzes factors that influence optical structure of coke from Kuzbass black coal. An optical microscope (magnification 800-2,000 times) was used. On the basis of investigations 8 types of optical structures in coke were determined: an isotropic structure, fine grain structure, medium grain structure, large grain structure, fibre-like structure, inertinite structure and a relict structure. The following criteria for determining optical structures are used: optical character of coke matter, grain size, grain geometry, microlites and primary structure. Using regression analysis, dependence of the optical structures on the following indices were derived: vitrinite reflectivity, vitrinite content and reduction degree. 12 refs.

  4. Prevention of difficulties due to coke deposits in in-situ combustion developments

    Energy Technology Data Exchange (ETDEWEB)

    Condrachi, A.; Teisanu, G.; Paraschiv, R. [PETRON R. A.- ICPT Campina, (Romania); Platon, A. [ISERP S. A. - Ploiesti, (Romania)

    1993-12-31

    Difficulties created by coke deposits in the bridging in the drainage area of producing wells, and coke deposits on bottomhole equipment, were described. Both of these types of problems tend to increase production costs, and consequently the cost of the extracted oil. The essential nature of the mechanisms and parameters that are responsible for the formation and burning of coke within favorable limits and utilization of appropriate equipment that have been found useful in partial or complete elimination of these difficulties, were also described. 44 refs., 3 figs.

  5. A device for determining the regularity factor of coke yield

    Energy Technology Data Exchange (ETDEWEB)

    Pankrat' ev, O.N.; Bannikov, L.S.; Grishin, S.P.; Parfenov, G.I.

    1982-01-01

    A device which determines the regularity factor of coke yield, which contains a furnace output monitoring unit, which is connected to the meter's input and an indicator, also contains a programmer, a comparator, a second meter, a multiplier and a divider to increase the efficiency and the reliability of information and to reduce manual labor. Here, the first output from the programmer is connected to the multiplier's input while the second output is connected to the initial inputs of the divider and the comparator, the second input of which is connected to the first indicator's output, while the output is connected to the second indicator's input, the output of which is connected to the divider's second input; the output of the divider is connected to the multiplier's second input and to the indicator which is connected to the multiplier's output.

  6. Synthesis of carbon molecular sieves by activation and coke deposition

    Energy Technology Data Exchange (ETDEWEB)

    Vyas, S.N.; Patwardhan, S.R.; Vijayalakshmi, S.; Gandadhar, B. (Indian Institute of Technology, Bombay (India). Dept. of Chemical Engineering)

    1993-04-01

    Carbon molecular sieves were synthesized from indigenous bituminous coal and coconut shell. After preliminary treatment, these materials were subjected to steam or carbon dioxide activation in the range 500-900[degree]C. In other experiments the raw materials were partly air-oxidized at [approximately] 200[degree]C, mixed with binder and extruded to cylindrical pellets, which were subjected to coke deposition by cracking of methane in the range 750-780[degree]C for 5-14 min. All the products were characterized by analysis of kinetic and equilibrium adsorption data. The molecular sieve performance was judged by the O[sub 2]/N[sub 2] uptake ratio. The best carbon molecular sieves, obtained by methane cracking at 780[degree]C at a flow of 100 ml min[sup -1] had an uptake ratio of 2.667. 11 refs., 7 figs., 5 tabs.

  7. No-Oven, No-Autoclave Composite Processing

    Science.gov (United States)

    Rauscher, Michael D.

    2015-01-01

    Very large composite structures, such as those used in NASA's Space Launch System, push the boundaries imposed by current autoclaves. New technology is needed to maintain composite performance and free manufacturing engineers from the restraints of curing equipment size limitations. Recent efforts on a Phase II project by Cornerstone Research Group, Inc. (CRG), have advanced the technology and manufacturing readiness levels of a unique two-part epoxy resin system. Designed for room-temperature infusion of a dry carbon preform, the system includes a no-heat-added cure that delivers 350 F composite performance in a matter of hours. This no-oven, no-autoclave (NONA) composite processing eliminates part-size constraints imposed by infrastructure and lowers costs by increasing throughput and reducing capital-specific, process-flow bottlenecks. As a result of the Phase II activity, NONA materials and processes were used to make high-temperature composite tooling suitable for further production of carbon-epoxy laminates and honeycomb/ sandwich-structure composites with an aluminum core. The technology platform involves tooling design, resin infusion processing, composite part design, and resin chemistry. The various technology elements are combined to achieve a fully cured part. The individual elements are not unusual, but they are combined in such a way that enables proper management of the heat generated by the epoxy resin during cure. The result is a self-cured carbon/ epoxy composite part that is mechanically and chemically stable at temperatures up to 350 F. As a result of the successful SBIR effort, CRG has launched NONA Composites as a spinoff subsidiary. The company sells resin to end users, fabricates finished goods for customers, and sells composite tooling made with NONA materials and processes to composite manufacturers.

  8. Cleaning dusty gas wastes in the coking industry

    Energy Technology Data Exchange (ETDEWEB)

    Andreikov, E.I.; Anan' ina, L.P.; Zhilina, N.B.; Malysheva, N.V.; Zaidenberg, M.A.; Borodin, V.I.; Lisachenko, A.S.

    1986-02-01

    Gas wastes in coking industry contain coal and semicoke dust covered with tarry substances which prevent them being cleaned on the fixed bed of a catalyst. The paper examines whether it is possible to clean dusty gases of this type using a fluidized bed catalyst. Laboratory experiments using a continuous-flow reactor (diameter 0.02 m, height 0.2 m) and a gas supply rate of 9.6 x 10/sup -2/ m/sup 3//h are described. A mixture of aromatic hydrocarbons (concentration in gas phase - 3 g/m/sup 3/) was oxidized and the degree of conversion of the hydrocarbons was assessed by the amount of CO/sub 2/ found in the test reactor in comparison with that found in a control reactor with an AP-56 catalyst at 500 C; the CO/sub 2/ content was determined by chromatography. Dust content in the air at the fluidized bed was 6.5 g/m/sup 3/ and the amount of tar on the dust surfaces was 8%. Copper-vanadium oxide catalyst was found to work best at 450-550 C; higher temperatures reduce conversion rate (e.g. 3 hours at 720 C gave only 89% conversion). Volatile and tarry substances are absorbed, the amount of CO/sub 2/ in the gases increases and coal particles are converted to semicoke. The resulting dry dust is easier to collect in a dust collector. A pilot run at Khar'kov experimental coking plant resulted in 97.8% of hydrocarbons being romoved as well as 96% of CO. 3 references.

  9. Effect of injecting inert particles on coking prohibition and particle velocity uniformization in downer reactors

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, J.Y.; Zhu, Y.; Tian, Y.J.; Xie, K.C. [Fuzhou University, Fuzhou (China). Inst. of Chemical Engineering & Technology

    2007-02-15

    The coking observation and particle flow behaviour in both thermal plasma and cold plexiglas downers were investigated in a binary particle system formed by injecting coarse inert particles (carrying coke away and scouring wall) and fine coal powders into the downer reactor. The results demonstrate that this scheme is a rational selection to prevent coking on downer walls and improve particle velocity distribution along the radial direction. When injected coarse particles mixed with fine powders in downers, the fluctuation of local particle velocity in the radial direction becomes smaller and two peaks in the radial distribution of local particle velocity occur due to the improved dispersing character and flow structure, which are beneficial to the thermo-plasma coal cracking reaction and coking prevention.

  10. Analysis of gas-phase mercury sorption with coke and lignite dust

    Directory of Open Access Journals (Sweden)

    Marczak Marta

    2017-01-01

    Full Text Available In recent years the problem of mercury emission became a widely discussed topic. Its high impact is caused by its toxicity and ability to accumulate in living organisms, properties that justified the United States Environmental Protection Agency (US EPA to classify mercury as hazardous pollutant. The problem of mercury emission is crucial for countries like Poland, where the most of the emission is caused by coaldepended energy sector. Current technology of mercury removal utilizes adsorption of mercury on the surface of activated carbon. Due to high price of activated carbon, this technological approach seems to be uneconomical and calls for cheaper alternative. One possible solution can be usage of other sorptive materials obtained from thermal processes like coke production. Example of such material is coke dust obtained from dry quenching of coke. The aim of this work was to analyse the sorption potential of lignite and coke dust and determine parameters influencing mercury behaviour during combustion.

  11. Pyrolysis kinetics of coking coal mixed with biomass under non-isothermal and isothermal conditions.

    Science.gov (United States)

    Jeong, Ha Myung; Seo, Myung Won; Jeong, Sang Mun; Na, Byung Ki; Yoon, Sang Jun; Lee, Jae Goo; Lee, Woon Jae

    2014-03-01

    To investigate the kinetic characteristics of coking coal mixed with biomass during pyrolysis, thermogravimetric (TG) and thermo-balance reactor (TBR) analyses were conducted under non-isothermal and isothermal condition. Yellow poplar as a biomass (B) was mixed with weak coking coal (WC) and hard coking coal (HC), respectively. The calculated activation energies of WC/B blends were higher than those of HC/B blends under non-isothermal and isothermal conditions. The coal/biomass blends show increased reactivity and decreased activation energy with increasing biomass blend ratio, regardless of the coking properties of the coal. The different char structures of the WC/B and HC/B blends were analyzed by BET and SEM.

  12. The New Method of XRD Measurement of the Degree of Disorder for Anode Coke Material

    Directory of Open Access Journals (Sweden)

    Zhuo Zhang

    2017-01-01

    Full Text Available Quantitative analysis by X-ray powder diffraction of two cokes (pitch coke and petroleum coke shows that their crystal structure changed with increasing temperature. The crystal data processing of the crystallization degree of disorder is used with further improvement of the proposed microcrystalline-stacking fault calculation method. With this improvement it is now possible to obtain the degree of stacking disorder of two cokes applied as anode materials at different graphitization temperatures. Raman spectroscopy verified the accuracy of this method, which is more reliable than the crystal structure refinement using the d002 method. This paper provides the theoretical analysis and interpretation of the relationship between the microstructure model of the material and quantitative data, discharge capacity, and the first charge-discharge efficiency.

  13. Coke formation on HFAU and HEMT zeolites. Influence of the reaction temperature and propene pressure

    Science.gov (United States)

    Doka Nassionou, G. A.; Magnoux, P.; Guisnet, M.

    1999-02-01

    The formation of coke from propene (Pp = 1.3 kPa and 13 kPa) was investigated on HFAU and HEMT zeolites in a microbalance for temperatures ranging from 120 °C to 450 °C. For both zeolites, the greater the propene pressure and the lower the temperature the faster the initial coke formation. However for high propene pressure, initial coke formation is faster with HEMT zeolite. This can be related to the stronger acidity of the HEMT sample. For low propene pressure and after 420 minutes of coking, a minimum in coke is observed for T = 350 ^circC, which can be related to the difference between the rate of formation and the rate of retention of coke molecules. At low temperature, due to their low volatility, oligomers are easily formed and retained in the zeolite pores. These molecules can be totally eliminated by an adequate thermal treatment in vacuum. At higher temperature, only aromatic or polyaromatic compounds which present a size larger than the pore apertures can be retained in the cavities of the zeolites. The greater the reaction time, the faster the retention. Whatever the reaction temperature, coke molecules are more homogeneously distributed in the HEMT crystallites than in those of HFAU samples. For this latter zeolite coke molecules are preferentially formed in the cavities located near the outer surface of the crystallites (shell coking). La formation de coke à partir du propène (Pp = 1,3 et 13 kPa) a été étudiée en microbalance sur zéolithes HFAU et HEMT dans une gamme de température variant de 120 à 450°C. La vitesse initiale de formation de coke dépend de la pression du propène, de la température et également de la zéolithe. Ainsi, pour une forte pression en propène, la vitesse initiale de formation de coke est toujours plus importante sur HEMT que sur HFAU. Ceci est à relier à la plus grande acidité et à la présence de sites acides plus forts sur HEMT. Après 420 minutes de réaction, et pour une faible pression en propène le

  14. modelling and modelling and simulation of coking in the riser of an ...

    African Journals Online (AJOL)

    eobe

    2, 3DEPARTMENT OF CHEMICAL ENGINEERING, AHMADU BELLO UNIVERSITY, NIGERIA. E-mail addresses: ... ass transfer resistance was incorporated in the reactor model to ... by predicting catalyst coke content as a function of reaction.

  15. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  16. Considering adaptation of electrical ovens with unit-type releasing to peculiarities of thermal energization of mineral raw materials

    Science.gov (United States)

    Zvezdin, A. V.; Bryanskikh, T. B.

    2017-01-01

    The paper gives a short overview of technologies of mineral raw material thermal treatment where application of electrical ovens with unit-type releasing is possible. Efficiency of such ovens for vermiculite concentrate and conglomerate roasting is proved by more than 13-years experience of their industrial operation. The paper furthermore considers alternative connections of energotechnological blocks of an oven in order to determine its efficient design for specific technology related to one or another mineral raw material.

  17. Temperature-programmed oxidation of coked noble metal catalysts after autothermal reforming of n-hexadecane

    Energy Technology Data Exchange (ETDEWEB)

    Kauppi, E.I.; Linnekoski, J.A.; Krause, A.O.I.; Veringa Niemelae, M.K. [Aalto University, School of Science and Technology, Department of Biotechnology and Chemical Technology, Research Group Industrial Chemistry, P.O. Box 16100, FI-00076 Aalto (Finland); Kaila, R.K. [VTT Technical Research Centre of Finland, Biologinkuja 7, Espoo, P.O. Box 1001, FI-02044 VTT (Finland)

    2010-08-15

    Autothermal reforming (ATR) of n-hexadecane was carried out on zirconia-supported mono- and bimetallic noble metal (Rh, Pt) catalysts at 600, 700, and 800 C. After ATR, the reactivity of coke deposits (2.8-9.9 wt%) on the catalysts was investigated by temperature-programmed oxidation (TPO). Analysis of the results obtained from ATR and TPO experiments at various temperatures and on the different catalysts gave information on the reaction conditions where the detrimental coke can be minimized and allows estimating the nature of carbon deposits. H{sub 2} production increased with temperature on the tested Rh-containing catalysts and the ZrO{sub 2} support, but decreased as a function of temperature on the Pt catalyst. The formation of coke was least at 800 C, evidently due to the intensifying reaction of carbon and steam with increasing temperature, as well as to the better activity of the catalysts. The amount of coke formed was highest at 700 C. Comparison of the TPO profiles obtained for the monometallic Rh and Pt catalysts with the bimetallic RhPt revealed differences in the nature of carbon deposits on their surface. At 600 C, the coke formed on the monometallic Rh and Pt catalysts was located mostly on the support, whereas on the bimetallic RhPt catalyst the formation of this type of coke was suppressed. The bimetallic RhPt catalyst also exhibited better tolerance toward coking at 700 C. Therefore, although the selectivity toward hydrogen was not related to the amount of coke formed, the deactivation patterns differed on the mono- and bimetallic catalysts. (author)

  18. Volatiles production from the coking of coal; Sekitan no netsubunkai ni okeru kihatsubun seisei

    Energy Technology Data Exchange (ETDEWEB)

    Yamashita, Y.; Saito, H.; Inaba, A. [National Institute for Resources and Environment, Tsukuba (Japan)

    1996-10-28

    In order to simplify the coke manufacturing process, a coke production mechanism in coal pyrolysis was discussed. Australian bituminous coal which can produce good coke was used for the discussion. At a temperature raising rate of 50{degree}C per minute, coal weight loss increases monotonously. However, in the case of 3{degree}C, the weight loss reaches a peak at a maximum ultimate temperature of about 550{degree}C. The reaction mechanism varies with the temperature raising rates, and in the case of 50{degree}C per minute, volatiles other than CO2 and propane increased. Weight loss of coal at 3{degree}C per minute was caused mainly by methane production at 550{degree}C or lower. When the temperature is raised to 600{degree}C, tar and CO2 increased, and so did the weight loss. Anisotropy was discerned in almost of all coke particles at 450{degree}C, and the anisotropy became remarkable with increase in the maximum ultimate temperature. Coke and volatiles were produced continuously at a temperature raising rate of 50{degree}C per minute, and at 3{degree}C per minute, the production of the coke and volatiles progressed stepwise as the temperature has risen. 7 refs., 6 figs.

  19. Catalytic conversion of lignin pyrolysis model compound- guaiacol and its kinetic model including coke formation

    Science.gov (United States)

    Zhang, Huiyan; Wang, Yun; Shao, Shanshan; Xiao, Rui

    2016-11-01

    Lignin is the most difficult to be converted and most easy coking component in biomass catalytic pyrolysis to high-value liquid fuels and chemicals. Catalytic conversion of guaiacol as a lignin model compound was conducted in a fixed-bed reactor over ZSM-5 to investigate its conversion and coking behaviors. The effects of temperature, weight hourly space velocity (WHSV) and partial pressure on product distribution were studied. The results show the maximum aromatic carbon yield of 28.55% was obtained at temperature of 650 °C, WHSV of 8 h‑1 and partial pressure of 2.38 kPa, while the coke carbon yield was 19.55%. The reaction pathway was speculated to be removing methoxy group to form phenols with further aromatization to form aromatics. The amount of coke increased with increasing reaction time. The surface area and acidity of catalysts declined as coke formed on the acid sites and blocked the pore channels, which led to the decrease of aromatic yields. Finally, a kinetic model of guaiacol catalytic conversion considering coke deposition was built based on the above reaction pathway to properly predict product distribution. The experimental and model predicting data agreed well. The correlation coefficient of all equations were all higher than 0.90.

  20. Acute toxicity and chemical evaluation of coking wastewater under biological and advanced physicochemical treatment processes.

    Science.gov (United States)

    Dehua, Ma; Cong, Liu; Xiaobiao, Zhu; Rui, Liu; Lujun, Chen

    2016-09-01

    This study investigated the changes of toxic compounds in coking wastewater with biological treatment (anaerobic reactor, anoxic reactor and aerobic-membrane bioreactor, A1/A2/O-MBR) and advanced physicochemical treatment (Fenton oxidation and activated carbon adsorption) stages. As the biological treatment stages preceding, the inhibition effect of coking wastewater on the luminescence of Vibrio qinghaiensis sp. Nov. Q67 decreased. Toxic units (TU) of coking wastewater were removed by A1/A2/O-MBR treatment process, however approximately 30 % TU remained in the biologically treated effluent. There is a tendency that fewer and fewer residual organic compounds could exert equal acute toxicity during the biological treatment stages. Activated carbon adsorption further removed toxic pollutants of biologically treated effluent but the Fenton effluent increased acute toxicity. The composition of coking wastewater during the treatment was evaluated using the three-dimensional fluorescence spectra, gas chromatography-mass spectrometry (GC-MS). The organic compounds with high polarity were the main cause of acute toxicity in the coking wastewater. Aromatic protein-like matters in the coking wastewater with low biodegradability and high toxicity contributed mostly to the remaining acute toxicity of the biologically treated effluents. Chlorine generated from the oxidation process was responsible for the acute toxicity increase after Fenton oxidation. Therefore, the incorporation of appropriate advanced physicochemical treatment process, e.g., activated carbon adsorption, should be implemented following biological treatment processes to meet the stricter discharge standards and be safer to the environment.

  1. Discerning the Location and Nature of Coke Deposition from Surface to Bulk of Spent Zeolite Catalysts

    Science.gov (United States)

    Devaraj, Arun; Vijayakumar, Murugesan; Bao, Jie; Guo, Mond F.; Derewinski, Miroslaw A.; Xu, Zhijie; Gray, Michel J.; Prodinger, Sebastian; Ramasamy, Karthikeyan K.

    2016-11-01

    The formation of carbonaceous deposits (coke) in zeolite pores during catalysis leads to temporary deactivation of catalyst, necessitating regeneration steps, affecting throughput, and resulting in partial permanent loss of catalytic efficiency. Yet, even to date, the coke molecule distribution is quite challenging to study with high spatial resolution from surface to bulk of the catalyst particles at a single particle level. To address this challenge we investigated the coke molecules in HZSM-5 catalyst after ethanol conversion treatment by a combination of C K-edge X-ray absorption spectroscopy (XAS), 13C Cross polarization-magic angle spinning nuclear magnetic resonance (CP-MAS NMR) spectroscopy, and atom probe tomography (APT). XAS and NMR highlighted the aromatic character of coke molecules. APT permitted the imaging of the spatial distribution of hydrocarbon molecules located within the pores of spent HZSM-5 catalyst from surface to bulk at a single particle level. 27Al NMR results and APT results indicated association of coke molecules with Al enriched regions within the spent HZSM-5 catalyst particles. The experimental results were additionally validated by a level-set–based APT field evaporation model. These results provide a new approach to investigate catalytic deactivation due to hydrocarbon coking or poisoning of zeolites at an unprecedented spatial resolution.

  2. Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures

    Directory of Open Access Journals (Sweden)

    Behzad Majidi

    2016-05-01

    Full Text Available Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger’s model is developed using the discrete element method (DEM on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then used to estimate the Burger’s model parameters and calibrate the DEM model. The DSR tests were then simulated by a three-dimensional model. Very good agreement was observed between the experimental data and simulation results. Coke aggregates were modeled by overlapping spheres in the DEM model. Coke/pitch mixtures were numerically created by adding 5, 10, 20, and 30 percent of coke aggregates of the size range of 0.297–0.595 mm (−30 + 50 mesh to pitch. Adding up to 30% of coke aggregates to pitch can increase its complex shear modulus at 60 Hz from 273 Pa to 1557 Pa. Results also showed that adding coke particles increases both storage and loss moduli, while it does not have a meaningful effect on the phase angle of pitch.

  3. Effect of mechanochemical treatment on petroleum coke-CO{sub 2} gasification

    Energy Technology Data Exchange (ETDEWEB)

    Jianhui Zou; Boli Yang; Kaifeng Gong; Shiyong Wu; Zhijie Zhou; Fuchen Wang; Zunhong Yu [East China University of Science and Technology, Shanghai (China). Key Laboratory of Coal Gasification of Ministry of Education

    2008-05-15

    The effect of mechanochemical treatment during the grinding of petroleum coke on its gasification by CO{sub 2} was studied. An additive derived by drying the black liquor in papermaking industry is adopted in grinding process. Results show that the gasification reactivity of petroleum coke is effectively improved by grinding, and the activation by wet grinding is more noticeable than that by dry grinding. Besides, by wet grinding petroleum coke and additive together, the active metal species in additive are not easily volatilized in gasification, and retain a high catalytic reactivity to the coke-CO{sub 2} reaction throughout most of the conversion range. Changes in crystal structure of the petroleum coke induced by mechanochemical treatment is related to its gasification reactivity. In general, the crystalline-amorphous phase transition is the tendency of long time mechanical grinding, while a crystal structure re-formation stage is observed after wet grinding of petroleum coke with and without additive for some time. Similar phenomenon has also been found in the reported data, but not given attention. Some discussion is made in the paper, and more work should be undertaken to disclose the mechanism. 28 refs., 4 figs., 1 tab.

  4. Frequency Distribution in Domestic Microwave Ovens and Its Influence on Heating Pattern.

    Science.gov (United States)

    Luan, Donglei; Wang, Yifen; Tang, Juming; Jain, Deepali

    2017-02-01

    In this study, snapshots of operating frequency profiles of domestic microwave ovens were collected to reveal the extent of microwave frequency variations under different operation conditions. A computer simulation model was developed based on the finite difference time domain method to analyze the influence of the shifting frequency on heating patterns of foods in a microwave oven. The results showed that the operating frequencies of empty and loaded domestic microwave ovens varied widely even among ovens of the same model purchased on the same date. Each microwave oven had its unique characteristic operating frequencies, which were also affected by the location and shape of the load. The simulated heating patterns of a gellan gel model food when heated on a rotary plate agreed well with the experimental results, which supported the reliability of the developed simulation model. Simulation indicated that the heating patterns of a stationary model food load changed with the varying operating frequency. However, the heating pattern of a rotary model food load was not sensitive to microwave frequencies due to the severe edge heating overshadowing the effects of the frequency variations. © 2016 Institute of Food Technologists®.

  5. Determination by mathematical modelling of the furnal theoretic optimum coke consumption as a function of the burden composition

    Energy Technology Data Exchange (ETDEWEB)

    Constantin, N.; Geanta, V.; Saban, R.; Bunea, D.

    1991-06-01

    The paper presents two statistical models for charges with 100% sinter and 100% ores, as parts of an overall model which shows the influence of the sinter and ore ratio in whole burdens (without coke) on the coke consumption. There are also presented equations and nomograms used for a quick determination of the coke and limestone specific consumption for any type of furnace burden. 7 refs., 3 figs.

  6. Exposure assessment of microwave ovens and impact on total exposure in WLANs.

    Science.gov (United States)

    Plets, David; Verloock, Leen; Van Den Bossche, Matthias; Tanghe, Emmeric; Joseph, Wout; Martens, Luc

    2016-02-01

    In situ exposure of electric fields of 11 microwave ovens is assessed in an occupational environment and in an office. Measurements as a function of distance without load and with a load of 275 ml of tap water were performed at distances of oven (without load), which is 2.5 and 1.1 times below the International Commission on Non-Ionizing Radiation Protection reference level for occupational exposure and general public exposure, respectively. For exposure at distances of >1 m, a model of the electric field in a realistic environment is proposed. In an office scenario, switching on a microwave oven increases the median field strength from 91 to 145 mV m(-1) (+91 %) in a traditional Wireless Local Area Network (WLAN) deployment and from 44 to 92 mV m(-1) (+109 %) in an exposure-optimised WLAN deployment.

  7. Estimation of radiofrequency power leakage from microwave ovens for dosimetric assessment at nonionizing radiation exposure levels.

    Science.gov (United States)

    Lopez-Iturri, Peio; de Miguel-Bilbao, Silvia; Aguirre, Erik; Azpilicueta, Leire; Falcone, Francisco; Ramos, Victoria

    2015-01-01

    The electromagnetic field leakage levels of nonionizing radiation from a microwave oven have been estimated within a complex indoor scenario. By employing a hybrid simulation technique, based on coupling full wave simulation with an in-house developed deterministic 3D ray launching code, estimations of the observed electric field values can be obtained for the complete indoor scenario. The microwave oven can be modeled as a time- and frequency-dependent radiating source, in which leakage, basically from the microwave oven door, is propagated along the complete indoor scenario interacting with all of the elements present in it. This method can be of aid in order to assess the impact of such devices on expected exposure levels, allowing adequate minimization strategies such as optimal location to be applied.

  8. Estimation of Radiofrequency Power Leakage from Microwave Ovens for Dosimetric Assessment at Nonionizing Radiation Exposure Levels

    Directory of Open Access Journals (Sweden)

    Peio Lopez-Iturri

    2015-01-01

    Full Text Available The electromagnetic field leakage levels of nonionizing radiation from a microwave oven have been estimated within a complex indoor scenario. By employing a hybrid simulation technique, based on coupling full wave simulation with an in-house developed deterministic 3D ray launching code, estimations of the observed electric field values can be obtained for the complete indoor scenario. The microwave oven can be modeled as a time- and frequency-dependent radiating source, in which leakage, basically from the microwave oven door, is propagated along the complete indoor scenario interacting with all of the elements present in it. This method can be of aid in order to assess the impact of such devices on expected exposure levels, allowing adequate minimization strategies such as optimal location to be applied.

  9. Evaluation of PID Tuning Methods on Direct Gas-Fired Oven

    Directory of Open Access Journals (Sweden)

    Aborisade, D. O

    2014-03-01

    Full Text Available This paper studies the temperature control of gas-fired oven using PID controller. Oven control system has the characteristics of non-linearity, time delays and setpoint response. It is difficult to overcome the effects of these factors and get the satisfactory results without appropriately tuning of the PID controller gains required for stability and good transient performance. The Ziegler-Nichols closed loop, Good Gain and Skogestad’s are the PID tuning methods implemented in this paper to control the output temperature of the gas-fired oven system. The PID tuning methods are compared, based on their rise time, maximum overshoot and settling time. The performance of Skogestad’s tuning method at different temperature set point is superior to Ziegler-Nichols closed loop and Good Gain PID tuning method.

  10. Caesium oven design and R and D for the SPIDER beam source

    Energy Technology Data Exchange (ETDEWEB)

    Rizzolo, Andrea, E-mail: andrea.rizzolo@igi.cnr.it [Consorzio RFX, Euratom-ENEA Association, Corso Stati Uniti 4, 35127 Padova (Italy); Pavei, Mauro; Pomaro, Nicola [Consorzio RFX, Euratom-ENEA Association, Corso Stati Uniti 4, 35127 Padova (Italy)

    2013-10-15

    Highlights: ► The work describes the Cs oven design and its integration in the SPIDER negative ion beam source. ► Thermal and mechanical simulations have been carried out supporting the design. ► The oven features diagnostics monitoring temperatures and the remaining Cs amount. ► The Cs amount monitor relies on an electrical resistance varying with level in the reservoir. ► A proof of concept of the novel Cs level measurement system is given and demonstrate its feasibility. -- Abstract: In the ITER neutral beam injectors caesium will be used in the negative ion source to enhance the ion yield, by lowering the surface work function, and to reduce the co-extracted electrons. Fresh Cs has to be deposited almost continuously inside the plasma source and its injection is obtained by means of Cs ovens. Three independent Cs ovens have been integrated in the SPIDER (Source for Production of Ion of Deuterium Extracted from Rf plasma) beam source (BS). Since the entire BS is in-vacuum, a completely new design of the Cs ovens was required, assuring their vacuum and high temperature compatibility, and remote operation. They feature an ON–OFF valve and two independent heating systems to control the Cs evaporation and to avoid vapour condensing on the injection duct, by controlling the temperature. A Cs level indicator to measure the quantity of liquid caesium inside the reservoir, based on the electric resistance variation of an electrode, is proposed for the first time and a proof of concept is given. The oven design and the R and D activity on the level measurement system are presented.

  11. Evaluation of microwave oven heating for prediction of drug-excipient compatibilities and accelerated stability studies.

    Science.gov (United States)

    Schou-Pedersen, Anne Marie V; Østergaard, Jesper; Cornett, Claus; Hansen, Steen Honoré

    2015-05-15

    Microwave ovens have been used extensively in organic synthesis in order to accelerate reaction rates. Here, a set up comprising a microwave oven combined with silicon carbide (SiC) plates for the controlled microwave heating of model formulations has been applied in order to investigate, if a microwave oven is applicable for accelerated drug stability testing. Chemical interactions were investigated in three selected model formulations of drug and excipients regarding the formation of ester and amide reaction products. In the accelerated stability studies, a design of experiments (DoE) approach was applied in order to be able to rank excipients regarding reactivity: Study A: cetirizine with PEG 400, sorbitol, glycerol and propylene glycol. Study B: 6-aminocaproic acid with citrate, acetate, tartrate and gluconate. Study C: atenolol with citric, tartaric, malic, glutaric, and sorbic acid. The model formulations were representative for oral solutions (co-solvents), parenteral solutions (buffer species) and solid dosage forms (organic acids applicable for solubility enhancement). The DoE studies showed overall that the same impurities were generated by microwave oven heating leading to temperatures between 150°C and 180°C as compared to accelerated stability studies performed at 40°C and 80°C using a conventional oven. Ranking of the reactivity of the excipients could be made in the DoE studies performed at 150-180°C, which was representative for the ranking obtained after storage at 40°C and 80°C. It was possible to reduce the time needed for drug-excipient compatibility testing of the three model formulations from weeks to less than an hour in the three case studies. The microwave oven is therefore considered to be an interesting alternative to conventional thermal techniques for the investigation of drug-excipient interactions during preformulation.

  12. Thermal oxidation of rice bran oil during oven test and microwave heating.

    Science.gov (United States)

    Mishra, Richa; Sharma, Harish K; Sarkar, Bhavesh C; Singh, Charanjiv

    2012-04-01

    The purpose of the present study was to evaluate the oxidative stability of physically refined rice bran oil (RBO) under oven heating at 63 °C and microwave heating conditions by absorptivity. Oil samples with tertiary-butylhydroquinone (TBHQ) (100 ppm and 200 ppm), citric acid (CA), butylhydroxyanisole/butylhydroxytoluene (BHA/BHT) and in other combination, BHA/BHT+CA were submitted to oven test for 6 days, and the linear coefficient of correlation between peroxide value and absorptivity at 232 nm was determined. The gradual increase in peroxide value and absorptivity at 232 nm was observed in all the RBO samples, control and antioxidant added. RBO samples added with tertiary-butylhydroquinone (TBHQ) had shown the least peroxide value and absorptivity as 6.10 and 5.8 respectively, when added at a concentration of 200 ppm whereas; the control RBO samples had shown the maximum values. The peroxide values obtained from the correlations during the oven test were found closely correlated with the peroxide values obtained during the microwave oven heating experimentally. The effect of microwave heating on the oryzanol content and p-anisidine value was also observed and the correlation to the oven test was established. The oryzanol content and p-anisidine values obtained after oven heating when correlated to the microwave heating data showed the oryzanol content 13,371, 13,267 and 13,188 ppm after 1 day, 4 days and 5 days respectively which were closely correlated with the experimental value.

  13. Assessment of heating rate and non-uniform heating in domestic microwave ovens.

    Science.gov (United States)

    Pitchai, Krishnamoorthy; Birla, Sohan L; Jones, David; Subbiah, Jeyamkondan

    2012-01-01

    Due to the inherent nature of standing wave patterns of microwaves inside a domestic microwave oven cavity and varying dielectric properties of different food components, microwave heating produces non-uniform distribution of energy inside the food. Non-uniform heating is a major food safety concern in not-ready-to-eat (NRTE) microwaveable foods. In this study, we present a method for assessing heating rate and non-uniform heating in domestic microwave ovens. In this study a custom designed container was used to assess heating rate and non-uniform heating of a range of microwave ovens using a hedgehog of 30 T-type thermocouples. The mean and standard deviation of heating rate along the radial distance and sector of the container were measured and analyzed. The effect of the location of rings and sectors was analyzed using ANOVA to identify the best location for placing food on the turntable. The study suggested that the best location to place food in a microwave oven is not at the center but near the edge of the turntable assuming uniform heating is desired. The effect of rated power and cavity size on heating rate and non-uniform heating was also studied for a range of microwave ovens. As the rated power and cavity size increases, heating rate increases while non-uniform heating decreases. Sectors in the container also influenced heating rate (p heating rate. In general, sectors close to the magnetron tend to heat slightly faster than sectors away from the magnetron. However, the variation in heating rate among sectors was only 2 degrees C/min and considered not practically important. Overall heating performance such as mean heating rate and non-uniform heating did not significantly vary between the two replications that were performed 4 h apart. However, microwave ovens were inconsistent in producing the same heating patterns between the two replications that were performed 4 h apart.

  14. Microwave oven-related injuries treated in hospital EDs in the United States, 1990 to 2010.

    Science.gov (United States)

    Thambiraj, Dana F; Chounthirath, Thiphalak; Smith, Gary A

    2013-06-01

    The widespread availability of microwave ovens has sparked interest in injuries resulting from their use. Using a retrospective cohort design, the objective of this study is to investigate the epidemiology of microwave oven-related injuries treated in United States emergency departments (EDs) from 1990 through 2010 by analyzing data from the National Electronic Injury Surveillance System. An estimated 155959 (95% confidence interval [CI], 133515-178402) individuals with microwave oven-related injuries were treated in US hospital EDs from 1990 through 2010, which equals an average of 21 individuals per day; 60.7% were female; 63.3% were adults (≥18 years); 98.1% of injury events occurred at home; and 3.9% of patients were hospitalized. During the 21-year study period, the number and rate of microwave oven-related injuries increased significantly by 93.3% and 50.0%, respectively. The most common mechanism of injury was a spill (31.3%), and the most common body region injured was the hand and fingers (32.4%). Patients younger than 18 years were more likely to sustain an injury to their head and neck (relative risk: 1.65; 95% CI, 1.39-1.96) than adults. To our knowledge, this is the first study to investigate microwave oven-related injuries on a national scale. Microwave ovens are an important source of injury in the home in the United States. The large increases in the number and rate of these injuries underscore the need for increased prevention efforts, especially among young children. Copyright © 2013 Elsevier Inc. All rights reserved.

  15. Comparison of porcelain surface and flexural strength obtained by microwave and conventional oven glazing.

    Science.gov (United States)

    Prasad, Soni; Monaco, Edward A; Kim, Hyeongil; Davis, Elaine L; Brewer, Jane D

    2009-01-01

    Although the superior qualities of microwave technology are common knowledge in the industry, effects of microwave glazing of dental ceramics have not been investigated. The purpose of this study was to investigate the surface roughness and flexural strength achieved by glazing porcelain specimens in a conventional and microwave oven. Thirty specimens of each type of porcelain (Omega 900 and IPS d.Sign) were fabricated and sintered in a conventional oven. The specimens were further divided into 3 groups (n=10): hand polished (using diamond rotary ceramic polishers), microwave glazed, and conventional oven glazed. Each specimen was evaluated for surface roughness using a profilometer. The flexural strength of each specimen was measured using a universal testing machine. A 2-way ANOVA and Tukey HSD post hoc analysis were used to determine significant intergroup differences in surface roughness (alpha=.05). Flexural strength results were also analyzed using 2-way ANOVA, and the Weibull modulus was determined for each of the 6 groups. The surfaces of the specimens were subjectively evaluated for cracks and porosities using a scanning electron microscope (SEM). A significant difference in surface roughness was found among the surface treatments (P=.02). Follow-up tests showed a significant difference in surface roughness between oven-glazed and microwave-glazed treatments (P=.02). There was a significant difference in flexural strength between the 2 porcelains (Pmicrowave-glazed group was the highest (1.9) as compared to the other groups. The surface character of microwave-glazed porcelain was superior to oven-glazed porcelain. Omega 900 had an overall higher flexural strength than IPS d.Sign. Weibull distributions of flexural strengths for Omega 900 oven-glazed and microwave-glazed specimens were similar. SEM analysis demonstrated a greater number of surface voids and imperfections in IPS d. Sign as compared to Omega 900.

  16. Biodegradation of Fresh vs. Oven-Dried Inedible Crop Residue in a Continuously Stirred Tank Reactor

    Science.gov (United States)

    Crawford, Kamau; Strayer, Richard

    1998-01-01

    The degradation of soluble organics and mineral recovery from fresh and oven-dried biomass were compared in an Intermediate-Scale Aerobic Bioreactor (8 L working volume) to determine if drying crop residue improves performance in a continuously stirred tank reactor (CSTR). The study was conducted in an Intermediate-Scale Aerobic Bioreactor (ISAB) CSTR with dimensions of 390 mm height x 204 mm diameter. The pH in the bioreactor was controlled at 6.0, temperature at 30 C, and aeration at 7.0 L/min. Gases monitored were CO2 evolution and dissolved oxygen. Homogeneously mixed wheat cultures, used either fresh or oven-dried biomass and were leached, then placed in the ISAB for a 4-day degradation period. Studies found that mineral recovery was greater for leached oven-dried crop residue. However, after activity by the mixed microbial communities in the ISAB CSTR, there were little notable differences in the measured mineral recovery and degradation of soluble organic compounds. Degradation of soluble organic compounds was also shown to improve for leached oven-dried crop residue, but after mixing in the CSTR the degradation of the fresh biomass seemed to be slightly greater. Time for the biomass to turn in the CSTR appeared to be one factor for the experimental differences between the fresh and oven-dried biomass. Other factors, although not as defined, were the differing physical structures in the cell walls and varying microbial components of the fresh and oven-dried treatments due to changes in chemical composition after drying of the biomass.

  17. Effect of different flours on quality of legume cakes to be baked in microwave-infrared combination oven and conventional oven.

    Science.gov (United States)

    Ozkahraman, Betul Canan; Sumnu, Gulum; Sahin, Serpil

    2016-03-01

    The objective of this study was to compare the quality of legume cakes baked in microwave-infrared combination (MW-IR) oven with conventional oven. Legume cake formulations were developed by replacing 10 % wheat flour by lentil, chickpea and pea flour. As a control, wheat flour containing cakes were used. Weight loss, specific volume, texture, color, gelatinization degree, macro and micro-structure of cakes were investigated. MW-IR baked cakes had higher specific volume, weight loss and crust color change and lower hardness values than conventionally baked cakes. Larger pores were observed in MW-IR baked cakes according to scanning electron microscope (SEM) images. Pea flour giving the hardest structure, lowest specific volume and gelatinization degree was determined to be the least acceptable legume flour. On the other hand, lentil and chickpea flour containing cakes had the softest structure and highest specific volume showing that lentil and chickpea flour can be used to produce functional cakes.

  18. Microwave sintering of sol-gel composite films using a domestic microwave oven

    Science.gov (United States)

    Kobayashi, Makiko; Matsumoto, Makoto

    2016-07-01

    Feasibility study of sol-gel composite microwave sintering using a domestic microwave oven was carried out. Two kinds of lead zirconate titanate (PZT) powders were mixed with PZT sol-gel solution and the mixture was sprayed onto 3-mm-thick titanium substrate. The films were sintered by 700 W domestic oven for 10 min. Ultrasonic measurement was carried out in pulse-echo mode and clear multiple echoes were confirmed. It would be suitable method to fabricate high frequency broadband focused ultrasonic transducers. Further research is required to improve sintering degree.

  19. Characterization of tuyere-level core-drill coke samples from blast furnace operation

    Energy Technology Data Exchange (ETDEWEB)

    S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2007-12-15

    A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

  20. Reduction behavior of hematite in the presence of coke

    Institute of Scientific and Technical Information of China (English)

    Ze-hong Wang; Guo-feng Li; Yong-sheng Sun; and Ming-zhao He

    2016-01-01

    The reduction kinetics of hematite in the presence of coke as a reductant was studied via isothermal and non-isothermal thermo-dynamic analyses. The isothermal reduction of hematite was conducted at a pre-determined temperature ranging from 1423 to 1573 K. The results indicated that a higher reduction temperature led to an increased reduction degree and an increased reduction rate. The non-isothermal reduction of hematite was carried out from room temperature to 1573 K at various heating rates from 5 to 15 K·min−1. A greater heating rate gave a greater reduction rate but decreased reduction degree. With an increase in temperature, both the reduction rate and the reduction de-gree increased at a smaller rate when the temperature was less than 1150 K, and they increased at a higher rate when the temperature was greater than 1150 K before completion of the reduction reaction. Both the isothermal and the non-isothermal reduction behaviors of hematite were described by the Avrami–Erofeev model. For the isothermal reduction, the apparent activation energy and pre-exponential factor were 171.25 kJ·mol−1 and 1.80 × 105 min−1, respectively. In the case of non-isothermal reduction, however, the apparent activation energy and pre-exponential factor were correlated with the heating rate.

  1. Experimental study on preheated combustion of pulverized semi-coke

    Science.gov (United States)

    Yao, Yao; Zhu, Jianguo; Lu, Qinggang; Zhou, Zuxu

    2015-06-01

    In a test rig, pulverized semi-coke was preheated to 850oC in a circulating fluidized bed (CFB) and then combusted at 1100oC in a down-fired combustor (DFC). Experiments were conducted to reveal the effects of three secondary air nozzle cases (co-axial jet, top circular jet and wall circular jet) on the NO emission. The results show that the optimized secondary air nozzle can reduce NO emission. O2 concentration profile is the major factor affecting NO generation and emission, which is led by the secondary air nozzle. The lower O2 concentration led to the generation of lower initial NO. The NO emission at the exit of the DFC was reduced from 189 to 92 mg/m3 (@ 6% O2) with the decrease of initial generation. The peak of NO at 100 mm below the nozzle should be attributed to the oxidization of NH3 in the syngas, rather than the oxidization of fuel-N in the char. The low and well-distributed O2 concentration contributes to the reduction of initial NO, which helps to reduce the NO emission. The combustion efficiencies of the cases of the co-axial jet, the top circular jet, and the wall circular jet are 97.88%, 98.94% and 98.74%, respectively.

  2. Design of Controlled Release Non-erodible Polymeric Matrix Tablet Using Microwave Oven-assisted Sintering Technique.

    Science.gov (United States)

    Patel, Dm; Patel, Bk; Patel, Ha; Patel, Cn

    2011-07-01

    The objective of the present study was to evaluate the effect of sintering condition on matrix formation and subsequent drug release from polymer matrix tablet for controlled release. The present study highlights the use of a microwave oven for the sintering process in order to achieve more uniform heat distribution with reduction in time required for sintering. We could achieve effective sintering within 8 min which is very less compared to conventional hot air oven sintering. The tablets containing the drug (propranolol hydrochloride) and sintering polymer (eudragit S-100) were prepared and kept in a microwave oven at 540 watt, 720 watt and 900 watt power for different time periods for sintering. The sintered tablets were evaluated for various tablet characteristics including dissolution study. Tablets sintered at 900 watt power for 8 min gave better dissolution profile compared to others. We conclude that microwave oven sintering is better than conventional hot air oven sintering process in preparation of controlled release tablets.

  3. Preliminary Study of Thermal Treatment of Coke Wastewater Sludge Using Plasma Torch

    Science.gov (United States)

    Li, Mingshu; Li, Shengli; Sun, Demao; Liu, Xin; Feng, Qiubao

    2016-10-01

    Thermal plasma was applied for the treatment of coke wastewater sludge derived from the steel industry in order to investigate the feasibility of the safe treatment and energy recovery of the sludge. A 30 kW plasma torch system was applied to study the vitrification and gas production of coke wastewater sludge. Toxicity leaching results indicated that the sludge treated via the thermal plasma process converted into a vitrified slag which resisted the leaching of heavy metals. CO2 was utilized as working gas to study the production and heat energy of the syngas. The heating value of the gas products by thermal plasma achieved 8.43 kJ/L, indicating the further utilization of the gas products. Considering the utilization of the syngas and recovery heat from the gas products, the estimated treatment cost of coke wastewater sludge via plasma torch was about 0.98 CNY/kg sludge in the experiment. By preliminary economic analysis, the dehydration cost takes an important part of the total sludge treatment cost. The treatment cost of the coke wastewater sludge with 50 wt.% moisture was calculated to be about 1.45 CNY/kg sludge dry basis. The treatment cost of the coke wastewater sludge could be effectively controlled by decreasing the water content of the sludge. These findings suggest that an economic dewatering pretreatment method could be combined to cut the total treatment cost in an actual treatment process.

  4. Comparison between UV and VUV photolysis for the pre- and post-treatment of coking wastewater.

    Science.gov (United States)

    Xing, Rui; Zheng, Zhongyuan; Wen, Donghui

    2015-03-01

    In this study, ultraviolet (UV) and vacuum ultraviolet (VUV) photolysis were investigated for the pre-treatment and post-treatment of coking wastewater. First, 6-fold diluted raw coking wastewater was irradiated by UV and VUV. It was found that 15.9%-35.4% total organic carbon (TOC) was removed after 24 hr irradiation. The irradiated effluent could be degraded by the acclimated activated sludge. Even though the VUV photolysis removed more chemical oxygen demand (COD) than UV, the UV-irradiated effluent demonstrated better biodegradability. After 4 hr UV irradiation, the biological oxygen demand BOD5/COD ratio of irradiated coking wastewater increased from 0.163 to 0.224, and its toxicity decreased to the greatest extent. Second, the biologically treated coking wastewater was irradiated by UV and VUV. Both of them were able to remove 37%-47% TOC within 8 hr irradiation. Compared to UV, VUV photolysis could significantly improve the transparency of the bio-treated effluent. VUV also reduced 7% more ammonia nitrogen (NH4+-N), 17% more nitrite nitrogen (NO2--N), and 18% more total nitrogen (TN) than UV, producing 35% less nitrite nitrogen (NO3--N) as a result. In conclusion, UV irradiation was better in improving the biodegradability of coking wastewater, while VUV was more effective at photolyzing the residual organic compounds and inorganic N-species in the bio-treated effluent.

  5. Effective adsorption of phenolic compound from aqueous solutions on activated semi coke

    Science.gov (United States)

    Gao, Xiaoming; Dai, Yuan; Zhang, Yu; Fu, Feng

    2017-03-01

    Activated Semi coke was prepared by KOH activation and employed as adsorbent to study adsorption function of phenolic compound from aqueous solutions. The adsorption result showed that the adsorption capacity of the activated semi coke for phenolic compound increased with contact time and adsorbent dosage, and slightly affected by temperature. The surface structure property of the activated semi coke was characterized by N2 adsorption, indicating that the activated semi coke was essentially macroporous, and the BET surface area was 347.39 m2 g-1. Scanning electron microscopy indicated that the surface of the activated semi coke had a high developed pore. The adsorption kinetics were investigated according to pseudofirst order, pseudosecond order and intraparticle diffusion, and the kinetics data were fitted by pseudosecond order model, and intraparticle diffusion was not the only rate-controlling step. Adsorption isotherm was studied by Langmuir, Freundlich, Temkin, Redlich-Peterson, Sips and Toth models. The result indicated that adsorption isotherm data could fit well with Langmuir, Redlich-Peterson, Sips and Toth models.

  6. Colour change of soft denture liners after storage in coffee and coke.

    Science.gov (United States)

    Goiato, Marcelo Coelho; Zuccolotti, Bruna Carolina Rossatti; Moreno, Amália; dos Santos, Daniela Micheline; Pesqueira, Aldiéris Alves; Dekon, Stefan Fiuza de Carvalho

    2011-06-01

    This study was to evaluate the colour change of soft denture liners after thermocycling and storage in coffee and coke. Four liners, two silicone-based (Sofreliner S and Reline GS) and two acrylic resin-based (Soft Confort and Dentuflex), were evaluated in this study. Ten samples were obtained for each group. After 2000 cycles of thermocycling with baths of 5°C and 55°C, five samples were stored in coffee and the remaining samples in coke. The colour alteration was evaluated in a reflection spectrophotometer before and after thermocycling, and after 1, 3, 24, 48 and 96h of storage in coffee and coke. Data were submitted to anova and Tukey's HSD test (α=0.05). Thermocycling and storage period represented a higher statistically significant influence for the resin liners than for the silicone materials. Coke did not influence the colour stability of the materials during storage. However, the coffee solution generated statistically significant colour alteration in the material Soft Confort. In the comparison between the coffee and coke solutions, there was no statistically significant difference for colour alteration only for the material Dentuflex. The silicone liners presented better colour stability following thermocycling and storage independent of the solution. The coffee solution was a statistically significant factor for colour alteration of the material Soft Confort.

  7. 3D modelling of coupled mass and heat transfer of a convection-oven roasting process

    DEFF Research Database (Denmark)

    Feyissa, Aberham Hailu; Adler-Nissen, Jens; Gernaey, Krist

    2013-01-01

    A 3D mathematical model of coupled heat and mass transfer describing oven roasting of meat has been developed from first principles. The proposed mechanism for the mass transfer of water is modified and based on a critical literature review of the effect of heat on meat. The model equations are b...

  8. Mathematical modeling for temperature and concentration study inside a thermal drying oven

    Science.gov (United States)

    Tanthadiloke, Surasit; Kittisupakorn, Paisan

    2017-08-01

    In order to investigate the dynamic behavior for further performance improvements of a thermal drying oven in a can production plant, mathematical models based on continuity equations are developed and validated with COMSOL simulation result. Profiles of temperature and the concentration of evaporated solvent (Ethylene glycol monobutyl ether; C6H14O2) in three different volumetric air flow rates such as 1.67, 1.00 and 0.33 m3/s are investigated and compared with the simulation results. The results demonstrated that the developed models for the thermal drying oven provide good prediction with a very small error from the validating data and the coefficient of determination (R2) of these models is 0.9926. Furthermore, these models can keep a good evaluation of both temperature and the concentration of evaporated solvent when changing the volumetric air flow rates. The simulation results from the developed models in all cases have the similar trends when compared with the COMSOL results. In addition, the results in this work guarantee that the developed models can provide the dynamic behavior inside the thermal drying oven and are applicable for the future improvements of the thermal drying oven performance.

  9. Use of a Microwave Oven. Youth Training Scheme. Core Exemplar Work Based Project.

    Science.gov (United States)

    Further Education Staff Coll., Blagdon (England).

    This trainer's guide is intended to assist supervisors of work-based career training projects in helping students understand the benefits, advantages, and disadvantages of a microwave oven and its use. The guide is one in a series of core curriculum modules that is intended for use in combination on- and off-the-job programs to familiarize youth…

  10. Computer-Presented Video Prompting for Teaching Microwave Oven Use to Three Adults with Developmental Disabilities

    Science.gov (United States)

    Sigafoos, Jeff; O'Reilly, Mark; Cannella, Helen; Upadhyaya, Megha; Edrisinha, Chaturi; Lancioni, Giulio E.; Hundley, Anna; Andrews, Alonzo; Garver, Carolyn; Young, David

    2005-01-01

    We evaluated the use of a video prompting procedure for teaching three adults with developmental disabilities to make popcorn using a microwave oven. Training, using a 10-step task analysis, was conducted in the kitchen of the participant's vocational training program. During baseline, participants were instructed to make popcorn, but were given…

  11. 77 FR 28805 - Energy Conservation Program: Test Procedures for Microwave Ovens

    Science.gov (United States)

    2012-05-16

    ... Parts 429 and 430 RIN 1904-AB78 Energy Conservation Program: Test Procedures for Microwave Ovens AGENCY.... Authority and Background Title III of the Energy Policy and Conservation Act (42 U.S.C. 6291, et seq... essentially of four parts: (1) Testing, (2) labeling, (3) Federal energy conservation standards, and...

  12. Strength of Geopolymer Cement Curing at Ambient Temperature by Non-Oven Curing Approaches: An Overview

    Science.gov (United States)

    Wattanachai, Pitiwat; Suwan, Teewara

    2017-06-01

    At the present day, a concept of environmentally friendly construction materials has been intensively studying to reduce the amount of releasing greenhouse gases. Geopolymer is one of the cementitious binders which can be produced by utilising pozzolanic wastes (e.g. fly ash or furnace slag) and also receiving much more attention as a low-CO2 emission material. However, to achieve excellent mechanical properties, heat curing process is needed to apply to geopolymer cement in a range of temperature around 40 to 90°C. To consume less oven-curing energy and be more convenience in practical work, the study on geopolymer curing at ambient temperature (around 20 to 25°C) is therefore widely investigated. In this paper, a core review of factors and approaches for non-oven curing geopolymer has been summarised. The performance, in term of strength, of each non-oven curing method, is also presented and analysed. The main aim of this review paper is to gather the latest study of ambient temperature curing geopolymer and to enlarge a feasibility of non-oven curing geopolymer development. Also, to extend the directions of research work, some approaches or techniques can be combined or applied to the specific properties for in-field applications and embankment stabilization by using soil-cement column.

  13. Use of a Microwave Oven. Youth Training Scheme. Core Exemplar Work Based Project.

    Science.gov (United States)

    Further Education Staff Coll., Blagdon (England).

    This trainer's guide is intended to assist supervisors of work-based career training projects in helping students understand the benefits, advantages, and disadvantages of a microwave oven and its use. The guide is one in a series of core curriculum modules that is intended for use in combination on- and off-the-job programs to familiarize youth…

  14. Tensile strength of type IV dental stones dried in a microwave oven.

    Science.gov (United States)

    Hersek, Nur; Canay, Senay; Akça, Kivanç; Ciftçi, Yalçin

    2002-05-01

    It is known that drying dental stones in a microwave oven can save time, but the strength of the material may be affected by different drying methods. This study evaluated the diametral tensile strength (DTS) of 5 type IV gypsum products at different time intervals using microwave and air-drying methods. . A total of 300 cylinder specimens were prepared from 5 type IV dental stones (Moldano, Amberok, Herastone, Shera-Sockel, and Fujirock; n = 60 per stone) in accordance with the manufacturers' recommendations. Half of the specimens of each stone (n = 30) were dried in open air within a temperature range of 20 +/- 2 degrees C; the other half (n = 30) underwent initial setting in a silicone rubber mold in open air for 10 minutes and then were dried in a microwave oven for 10 minutes. Within these groups, 10 specimens were tested under diametral compression at each of the following time periods: 30, 60, and 120 minutes after drying. Three-way analysis of variance and Scheffe's post hoc test were performed for statistical comparisons at a significance level of Pmicrowave oven (mean 2.99 MPa) were significantly higher (Pmicrowave oven drying had a positive effect on the diametral tensile strength of 5 type IV dental stones.

  15. Computer-Presented Video Prompting for Teaching Microwave Oven Use to Three Adults with Developmental Disabilities

    Science.gov (United States)

    Sigafoos, Jeff; O'Reilly, Mark; Cannella, Helen; Upadhyaya, Megha; Edrisinha, Chaturi; Lancioni, Giulio E.; Hundley, Anna; Andrews, Alonzo; Garver, Carolyn; Young, David

    2005-01-01

    We evaluated the use of a video prompting procedure for teaching three adults with developmental disabilities to make popcorn using a microwave oven. Training, using a 10-step task analysis, was conducted in the kitchen of the participant's vocational training program. During baseline, participants were instructed to make popcorn, but were given…

  16. 78 FR 7939 - Energy Conservation Program: Test Procedures for Microwave Ovens (Active Mode)

    Science.gov (United States)

    2013-02-04

    ... Committee for Electrotechnical Standardization (CENELEC) conducted a round-robin testing program to evaluate...-robin test program. (AHAM, No. 18 at pp. 2-3; \\8\\ Whirlpool, No. 15 at p. 1) AHAM and Whirlpool..., whereas a hood fan used for cooling an over-the-range microwave oven is typically rated at 100-200 watts...

  17. PENGUKURAN KADAR AIR AGREGAT DAN BETON SEGAR DENGAN MENGGUNAKAN MICROWAVE OVEN

    Directory of Open Access Journals (Sweden)

    Handoko Sugiharto

    2000-01-01

    Full Text Available The conventional method of water content measurement of aggregate and fresh concrete need along time to perform. As an alternative the use of microwave oven is explored in this research. The microwave oven used has 900 watt power and equiped with a turn table. Nine (9 type of aggregate consist of five (5 type of fine aggregate and four (4 type of coarse aggregate with varions water absorbsion value, are unvestigated. The rater contents measured is then compared with the once obtained using conventional oven. Four (4 type of mix using aggegate with varions water absorbsion values. Water content used for the fresh concrete mix is 0.3, 0.5 and 0.7. The test results show that this method can beused to measure water content of fine and coarse aggregate regardless of the water absorbsion values of the aggregates. For fine aggregate nine (9 minutes drying time is needed to get 100% accuracy while for coarse aggregate 11 minutes with 96% accuracy. For fresh concrete using aggregate with less than 5% absorbsion value 18 minutes is neede to get 98% accuracy, while for aggregate with 40% absorbsion value 35 minutes is needed to get 80% accuracy. Abstract in Bahasa Indonesia : Pengukuran kadar air pada agregat dan beton segar dengan metode konvensional memerlukan waktu yang cukup lama, maka dilakukan penelitian penggunaan microwave oven sebagai metode alternatifnya. Microwave oven yang digunakan mempunyai daya 900 watt dan dilengkapi dengan piring putar. Dilakukan penelitian terhadap 9 tipe agregat (5 jenis agregat halus dan 4 jenis agregat kasar dengan berbagai nilai absorpsi. Sedangkan untuk beton segar dibuat 4 macam campuran dengan berbagai nilai absorpsi agregat. Faktor air-semen yang digunakan adalah 0.3, 0.5 dan 0.7. Hasil pengukuran kadar airnya dengan microwave oven dibandingkan terhadap oven standard. Hasil tes yang diperoleh menunjukkan bahwa metode ini dapat digunakan untuk mengukur kadar air agregat halus dan kasar dengan tidak tergantung pada

  18. Measurements of volatile hydrocarbons in ambient air coking plant `Walbrzych`

    Energy Technology Data Exchange (ETDEWEB)

    Michalski, R.; Weglarz, A.; Skrok, R. [Polish Academy of Sciences, Zabrze (Poland). Inst. of Environmental Engineering

    1998-12-31

    The air is a matrix very difficult to handle. In addition, the pollutants are usually present at very low concentrations. Many techniques can be used to collect air samples. The simplest way is to use special containers, but this procedure is expensive and time-consuming. The adsorption of pollutants on adsorbents shows a growing interest, despite the difficulty to choose the appropriate support in order to obtain quantitative yields. To overcome this problem, two or three types of adsorbents may be used in series for collecting a wide range of analytes. In addition, the miniaturization of these techniques (i.e. microtraps and solid-phase microextraction) is also very promising: easy to handle, low cost, no solvent required, detection limits at ppt level when sensitive detectors are used. If we have no money for this modern equipment we must use traditional methods for compounds determination. This paper describes measurements of volatile hydrocarbons (such as benzene, toluene, ethylbenzene, xylene and phenol) in ambient air of coking plant `Walbrzych` Measuring points were at streets: Beethoven 4, Dworcowa 2, Kosteckiego 5 and Zamkowa 1. BTEX were collected on graphitized carbon and phenol on Chromosorb 102. After that samples were extracted by solvents (dichloromethane for BTEX or benzene for phenol). Next step was the analysis by gas chromatography with flame ionization detector without preconcentration. The lower limit of detection was circa 0.01 {mu}g/m{sup 3} for each of the determined compounds. These measurements of hydrocarbons in town of Walbrzych were performed for two years from 1996 to 1998. 2 tabs.

  19. 41 CFR 101-26.4904-416 - DD Form 416: Purchase Request for Coal, Coke, or Briquettes.

    Science.gov (United States)

    2010-07-01

    ... 41 Public Contracts and Property Management 2 2010-07-01 2010-07-01 true DD Form 416: Purchase Request for Coal, Coke, or Briquettes. 101-26.4904-416 Section 101-26.4904-416 Public Contracts and... DD Form 416: Purchase Request for Coal, Coke, or Briquettes. Note: The form illustrated in §...

  20. Peculiarities of accumulation of nonstructural carbohydrates in shoots of various species of acer genus in conditions of coke process

    Directory of Open Access Journals (Sweden)

    V. S. Bilchuk

    2005-11-01

    Full Text Available The research results on influence of the by-product-coking industry emission on starch and saccharose accumulation in sprouts of the Acer L. species are presented. The toxic ingredients of the coke production wastes inhibit the process of starch hydrolysis that provokes considerable decrease of the sugars content and negative influence on the plants’ winter hardiness are established.

  1. Coke gasification with carbon dioxide. Gasificacion de un coque con dioxido de carbono

    Energy Technology Data Exchange (ETDEWEB)

    Pis, J.J.; Perez, A.J.; Fuertes, A.B.; Jul, J.J.; Lorenzana, J.J. (CSIC Instituto Nacional del Carbon, Oviedo (Spain))

    1988-01-01

    Variations in pore structure provide a very useful tool in the kinetics analysis of coal gasification. In this work gasification with CO[sub 2] of a coke has been carried out between 1041 and 1140 K at different burn-offs. The textural evolution of the produced materials has been studied. The coke has been produced from a bituminous coal, Consol M, by heating at 1273 K in an experimental furnace at 5 K/min. A simplified mathematical model was adopted to express the gasification of coke. Kinetic parameters were determined. The model fits experimental data very well. The apparent density decreases with the burn-off and porosity rises, linearly with gasification. 21 refs., 7 figs., 5 tabs.

  2. Effect and mechanism of coking residual ammonia water treating by flue gas

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The treatment of coking residual ammonia water has been a bigdifficult problem at home and abroad, and there is no breakthrough research achievement in the past. The invention patent "The method of treating all coking wastewater or treating coking residual ammonia water by flue gas" has been successfully used in Huaian Steel Works for high concentration and organic industry wastewater treatment. Not only can it realize the wastewater zero discharge, but also the wastewater treatment has an effect of de-sulfur and de-nitrogen for flue gas. So that the flue gas exhaustcan meet the requirement of emission standard. The mass transfer and heat transfer, fly ash absorption and coagulation, acid and alkali neutralization reaction, catalysis oxidation and reduction reaction in flue gas would be the major factors.

  3. Modified sequential extraction for biochar and petroleum coke: Metal release potential and its environmental implications.

    Science.gov (United States)

    von Gunten, Konstantin; Alam, Md Samrat; Hubmann, Magdalena; Ok, Yong Sik; Konhauser, Kurt O; Alessi, Daniel S

    2017-07-01

    A modified Community Bureau of Reference (CBR) sequential extraction method was tested to assess the composition of untreated pyrogenic carbon (biochar) and oil sands petroleum coke. Wood biochar samples were found to contain lower concentrations of metals, but had higher fractions of easily mobilized alkaline earth and transition metals. Sewage sludge biochar was determined to be less recalcitrant and had higher total metal concentrations, with most of the metals found in the more resilient extraction fractions (oxidizable, residual). Petroleum coke was the most stable material, with a similar metal distribution pattern as the sewage sludge biochar. The applied sequential extraction method represents a suitable technique to recover metals from these materials, and is a valuable tool in understanding the metal retaining and leaching capability of various biochar types and carbonaceous petroleum coke samples. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Electrochemical characteristics of lithium intercalation into natural gas coke serving as the negative electrode of a lithium battery

    Energy Technology Data Exchange (ETDEWEB)

    Pan Qinmin; Deng Zhenghua; Zhang Xiaozheng; Wan Guoxiang (Chinese Academy of Sciences, Chengdu (China). Chengdu Inst. of Organic Chemistry)

    1999-05-01

    The electrochemical characteristics of a new type of coke for the negative electrode of a lithium ion battery are investigated. This coke is prepared from natural gas by means of thermoplasma technology. The initial discharge-charge properties of natural gas coke of several kinds are discussed. The effects of surface modification of cokes on the characteristics of lithium intercalation during the first cycle are also explored. The properties of lithium intercalation into carbon electrodes show that the electrochemical behaviour is determined by the nature of the carbon material. The results also demonstrate that the surface properties of carbon electrodes remarkably influence the efficiency of the first cycle. Surface modification of coke electrodes with polymer can increase the initial coulombic efficiency but reduces the initial discharge capacity. (orig.)

  5. Effet des proprietes du coke sur les proprietes d'anodes

    Science.gov (United States)

    Sarkar, Arunima

    One of the major components of the primary aluminum fabrication process is carbon anode manufacturing. High density, low electrical resistivity, and consistence of the quality of anodes are of utmost interest in aluminum industry. This work was undertaken to determine the desired coke properties which have notable impact on coke/pitch wetting and the influence of some of these properties on anode quality, and finally to identify the factors effecting the consumption of industrial anodes throughout the entire process. (Abstract shortened by ProQuest.).

  6. Decomposition of Organic Compounds in Coke Plant Wastewater by Ultrasonic Irradiation and Its Combined Process

    Institute of Scientific and Technical Information of China (English)

    XU Jin-qiu; JIA Jin-ping; WANG Jing-wei

    2004-01-01

    The paper deals with the degradation of the organic compounds in the coke plant wastewater by the combined process of ultrasonic irradiation and activated sludge. The influence factors of the ultrasonic degradation effect such as air atmosphere, initial concentration, ultrasonic power density and the category and consumption of catalyst were investigated. A water quality model was used to explain the degradation of different kinds of organic compounds in the coke plant wastewater by ultrasonic irradiation. After the wastewater was treated by the combined process of ultrasonic irradiation and activated sludge, the COD degradation efficiency was 95. 74 %, which is 63. 49% higher than that by the process of activated sludge alone.

  7. Effects of mechanical activation on the carbothermal reduction of chromite with metallurgical coke

    Directory of Open Access Journals (Sweden)

    Kenan Yıldız

    2010-06-01

    Full Text Available The carbothermal reduction of mechanically activated chromite with metallurgical coke under an argon atmosphere was investigated at temperatures between 1100 and 1400°C and the effects of the mechanical activation on chromite structure were analyzed by x-ray diffraction (XRD and scanning electron microscopy (SEM. An increase in specific surface area resulted in more contact points. The activation procedure led to amorphization and structural disordering in chromite and accelerated the degree of reduction and metalization in the mixture of chromite and metallurgical coke. Carbothermal reduction products were analzed by using scanning electron microscopy (SEM/EDS.

  8. The treatment of a deposited lignite pyrolysis wastewater by adsorption using activated carbon and activated coke

    Energy Technology Data Exchange (ETDEWEB)

    Wiessner, A.; Remmler, M.; Kuschk, P.; Stottmeister, U. [UFZ-Umweltforschungszentrum Leipzig-Halle GmbH, Leipzig (Germany). Dept. of Remediation Research

    1998-07-31

    This paper investigated activated carbon and activated coke adsorption for the treatment of highly contaminated discoloured industrial wastewater with a wide molecular size distribution of organic compounds. Lignite pyrolysis wastewater from a filled open-cast coal mine was used for continuous and discontinuous experiments. The investigations were performed using water samples taken from various depths of the deposits ponds. A comparison of the capacities of the adsorption materials used showed, that because of its large number of macro and mesopores, activated coke is more suitable for wastewater treatment and in addition cheaper than activated carbon.

  9. Characterization of Metallurgical Coke Produced with Coal Mixtures and Waste Tires

    OpenAIRE

    Silva,Guilherme Liziero Ruggio da; Silva,Renata Dias; Cheloni,Leticia; Moreira,Victor Eric de Souza; Haneiko,Natália Brasil Dias; Assis, Paulo Santos

    2016-01-01

    The use of scrap tires in the coal blends is an alternative to reduction of coke production costs as well as mitigates the impact caused by tire accumulation in the environment. Tests were carried out on a pilot scale, with coal blends and waste tire in 4 levels and 3 particle sizes, in order to assess the impact on the produced coke quality, especially on the Strength after Reaction with CO2 - CSR and Drum Index (DI150-15). In addition, it evaluated the mechanical resistance to compression, ...

  10. Coke fouling process on the oil refining; Processo de incrustacao por coque no refino do petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Bombardelli, Clovis; Fiorentin, Leila D.; Negrao, Cezar O.R.; Franco, Admilson T. [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Mecanica e de Materiais (PPGEM)

    2004-07-01

    The heavy crude fraction processing is performed under very high vacuum to minimize thermal cracking which cause coke deposition and damage the equipment. The current tendency is to process heavier oil leading to higher process temperatures and consequently to greater fouling. This situation demands better knowledge fouling process by carbonization. This problem is pronounced in the residual gasoil region of a vacuum distillation unit because it obstructs the recirculation circuits and the spray system with serious environmental and economics implications. This paper review the main correlated published work related to coke generation and fouling and presents a discussion about the works. (author)

  11. Baking Process in Oven and Microwave-oven in Sourdough Enriched with Chickpeas and Dietary Fiber of Prickly pear and Oats

    OpenAIRE

    Héctor Flores-Chávez; Julio Montañez-Saenz

    2014-01-01

    The bread is a basic article dating from the Neolithic era, where it was baked in ovens outside. The first bread was prepared around the year 10.000 b. C. or what is 12.000 years in the past, where should be discovered by experiment with water and flour grains. This first bread was prepared on the basis of toasted seeds and water. The dough was formed and then warmed up on rocks. It was a kind of cake that, without a doubt, was welcomed by the first settlers of the land. The s...

  12. Comparative Study of Alkali-Activated Fly Ash Manufactured Under Pulsed Microwave Curing and Thermal Oven Curing

    OpenAIRE

    Shi, Shi; Bai, Yun; Li, H.; Xu, D. L.; Basheer, P. A. Muhammed

    2014-01-01

    This paper compares the alkali-activated fly ash (AAFA) manufactured with thermal oven curing and pulsed microwave curing methods. Fly ash activated by 8M NaOH solution at a liquid to solid ratio of 0.3 was cured by thermal oven at 85°C and domestic microwave oven, respectively. Apart from compressive strength test, the temperature profiles of AAFA samples were captured by thermal camera. Reaction products of AAFA were characterised with XRD, FTIR and TG/DTG, while the microstructure of AAFA ...

  13. Modelling of fluid flows in a coke-bed using thin-film models; Modellering af stroemningsforholdene i en koksbed vha. tyndfilmsmodeller

    Energy Technology Data Exchange (ETDEWEB)

    Kvist Jensen, T.; Henriksen, U.; Goebel, B.

    2002-02-01

    During this project dynamic models of a coke-bed have been built. The models are used to investigate how in-homogeneities influence fluid flows and coke conversion in the coke-bed. During thermal gasification of biomass in down draft gasifiers it has been observed that the coke under certain conditions is converted differently different places in the coke-bed. In extreme cases channels are even built down through the coke-bed. The varied conversion is bad for several reasons, partly because it is expected to indicate that the coke conversion is falling locally in the reactor and partly because some of the tar products from the pyrolysis will pass through the reactor without being cracked if channels have been made in the coke-bed. In connection with upgrading of gasifiers there is a risk that heterogeneous conditions in the coke-bed might arise resulting in the above-mentioned inconveniences. Thus, it is important to have a functional model for investigating how different operation parameters influence pressure conditions and hereby the conversion conditions in a coke-bed. The aim is to build models for description of fluid flows in a fixed bed reactor for gasification of biomass. The purpose with the models is to investigate how different parameters, e.g. particle size, porosity, and control strategies influence the stability of conversion in the coke bed. (BA)

  14. Baking Process in Oven and Microwave-oven in Sourdough Enriched with Chickpeas and Dietary Fiber of Prickly pear and Oats

    Directory of Open Access Journals (Sweden)

    Héctor Flores-Chávez

    2014-04-01

    Full Text Available The bread is a basic article dating from the Neolithic era, where it was baked in ovens outside. The first bread was prepared around the year 10.000 b. C. or what is 12.000 years in the past, where should be discovered by experiment with water and flour grains. This first bread was prepared on the basis of toasted seeds and water. The dough was formed and then warmed up on rocks. It was a kind of cake that, without a doubt, was welcomed by the first settlers of the land. The sample added whit oat an increase of crust in 21.25 to 49.25 % compared to the base. On the other hand, samples added whit prickle pear increase relative was 32.25 %. The combined treatment (Microwave (MW –convection oven, the best result is the samples with fiber oats, increased more than the negative control (51 to 63 % of difference; besides the employment of mucilage of prickle pear provides a green color to the final product.

  15. Electrical Resistivity Measurement of Petroleum Coke Powder by Means of Four-Probe Method

    Science.gov (United States)

    Rouget, G.; Majidi, B.; Picard, D.; Gauvin, G.; Ziegler, D.; Mashreghi, J.; Alamdari, H.

    2017-07-01

    Carbon anodes used in Hall-Héroult electrolysis cells are involved in both electrical and chemical processes of the cell. Electrical resistivity of anodes depends on electrical properties of its constituents, of which carbon coke aggregates are the most prevalent. Electrical resistivity of coke aggregates is usually characterized according to the ISO 10143 standardized test method, which consists of measuring the voltage drop in the bed of particles between two electrically conducing plungers through which the current is also applied. Estimation of the electrical resistivity of coke particles from the resistivity of particle bed is a challenging task and needs consideration of the contribution of the interparticle void fraction and the particle/particle contact resistances. In this work, the bed resistivity was normalized by subtracting the interparticle void fraction. Then, the contact size was obtained from discrete element method simulation and the contact resistance was calculated using Holm's theory. Finally, the resistivity of the coke particles was obtained from the bed resistivity.

  16. ANGULAR DISTORTION ALLOWABLE VALUE AND ASSESS METHOD OF WELD ON COKE TOWER

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A graph as the new engineering method for estimate the safety of bulging deformation of coke tower is proposed. Through stresses analysis of circumferential weld of coke tower and comparing the stresses produced by pressure with heat stress of steady state, residual stress, bending stress produced by both itself weight and wind loads, it showed that the stresses produced by pressure on the angle distortion are the main factor of equivalent stress of the combined stress. After comparing four kinds of stress controlling conditions, the relation to stress with depth of angular distortion, grade of curvature of angular distortion and half of region of angular distortion has been inferred. Graph of deformation allowable value of coke tower for different condition by angular distortion and half of region of angular distortion has been plotted. The five steps for its engineering use have been explained. The lighter the grade of curvature is, the larger of bulge allowance, may be, and the bigger of depth of angular distortion may pose too. For the coke tower with a popular structure of Dg 5 400 mm×28 mm, the result by graph is nearly more than the result of two formulas formed by other research, the error is less than 7.0%. But, the graph can be easily applied to different size of angular distortion.

  17. Ceramic Lithium Ion Conductor to Solve the Anode Coking Problem of Practical Solid Oxide Fuel Cells.

    Science.gov (United States)

    Wang, Wei; Wang, Feng; Chen, Yubo; Qu, Jifa; Tadé, Moses O; Shao, Zongping

    2015-09-07

    For practical solid oxide fuel cells (SOFCs) operated on hydrocarbon fuels, the facile coke formation over Ni-based anodes has become a key factor that limits their widespread application. Modification of the anodes with basic elements may effectively improve their coking resistance in the short term; however, the easy loss of basic elements by thermal evaporation at high temperatures is a new emerging problem. Herein, we propose a new design to develop coking-resistant and stable SOFCs using Li(+) -conducting Li0.33 La0.56 TiO3 (LLTO) as an anode component. In the Ni/LLTO composite, any loss of surface lithium can be efficiently compensated by lithium diffused from the LLTO bulk under operation. Therefore, the SOFC with the Ni/LLTO anode catalyst layer yields excellent power outputs and operational stability. Our results suggest that the simple adoption of a Li(+) conductor as a modifier for Ni-based anodes is a practical and easy way to solve the coking problem of SOFCs that operate on hydrocarbons.

  18. Coke drums inspection and evaluation using stress and strain analysis techniques

    Energy Technology Data Exchange (ETDEWEB)

    Haraguchi, Marcio Issamu [Tricom Tecnologia e Servicos de Manutencao Industrial Ltda., Piquete, SP (Brazil); Samman, Mahmod [Houston Engineering Solutions, Houston, TX (United States); Tinoco, Ediberto Bastos; Marangone, Fabio de Castro; Silva, Hezio Rosa da; Barcelos, Gustavo de Carvalho [Petroleo Brasileiro S.A. (PETROBRAS), Rio de Janeiro, RJ (Brazil)

    2012-07-01

    Coke drums deform due to a complex combination of mechanical and thermal cyclic stresses. Bulges have progressive behavior and represent the main maintenance problem related to these drums. Bulge failure typically result in through-wall cracks, leaks, and sometimes fires. Such failures generally do not represent a great risk to personnel. Repairs needed to maintain reliability of these vessels might require extensive interruption to operation which in turn considerably impacts the profitability of the unit. Therefore the condition, progression and severity of these bulges should be closely monitored. Coke drums can be inspected during turnaround with 3D Laser Scanning and Remote Visual Inspection (RVI) tools, resulting in a detailed dimensional and visual evaluation of the internal surface. A typical project has some goals: inspect the equipment to generate maintenance or inspection recommendations, comparison with previous results and baseline data. Until recently, coke drum structural analysis has been traditionally performed analyzing Stress Concentration Factors (SCF) thought Finite Element Analysis methods; however this technique has some serious technical and practical limitations. To avoid these shortcomings, the new strain analysis technique PSI (Plastic Strain Index) was developed. This method which is based on API 579/ ASME FFS standard failure limit represents the state of the art of coke drum bulging severity assessment has an excellent correlation with failure history. (author)

  19. Application of CyboCon Advanced Adjustment and Control Software Package in Delayed Coking Unit

    Institute of Scientific and Technical Information of China (English)

    Guo Hua

    2002-01-01

    This article refers to application of the CyboCon software package based upon the model-free adaptive control (MFA) in the 800-kt/a delayed coking unit to realize an advanced adjustment and control strategy for the temperature control of the heater. Operation tests have revealed the convenience in operating system and simplicity in maintenance, leading to good economic benefits.

  20. Shift from coke to coal using direct reduction method and challenges

    Energy Technology Data Exchange (ETDEWEB)

    Okonkwo Paul Chukwuleke; Jiu-ju Cai; Sam Chukwujekwu; Song Xiao [Deakin University, Waurn Ponds, Vic. (Australia)

    2009-03-15

    Ironmaking involves the separation of iron ores. It not only represents the first step in steelmaking but also is the most capital-intensive and energy-intensive process in the production of steel. The main route for producing iron for steelmaking is to use the blast furnace, which uses metallurgical coke as the reductant. Concerns over the limited resources, the high cost of coking coals, and the environmental impacts of coking and sinter plants have driven steelmakers to develop alternative ironmaking processes that can use non-coking coals to reduce iron ores directly. Since the efficiency and productivity of modern large capacity blast furnaces will be difficult to surpass, blast furnaces will continue to retain their predominant position as the foremost ironmaking process for some time to come. The alternative ironmaking processes are therefore expected to play an increasingly significant role in the iron and steel industry, especially in meeting the needs of small-sized local and regional markets. It is likely that the importance of direct reduced iron (DRI) and hot metal as sources of virgin iron will continue to increase, especially in the developing countries where steelmaking is, and will be, primarily based on electric arc furnace (EAF) minimills. Consequently, the challenges that are faced by the new technology have to be embraced.

  1. Derivation of heat value of coke/char from proximate analysis

    Energy Technology Data Exchange (ETDEWEB)

    Roy, R.R.P. (and others)

    From experimental data on high-, medium- and low-temperature cokes or chars, the following formulae were derived: gross CV (kcal/kg) 80(FC) + 76(VM); hydrogen content 0.224(VM). All values are on the air-dried basis.

  2. Coke formation in the oxidative dehydrogenation of ethylbenzene to styrene by TEOM

    NARCIS (Netherlands)

    Nederlof, C.; Vijfhuizen, P.; Zarubina, V.; Melian-Cabrera, I.; Kapteijn, F.; Makkee, M.

    2014-01-01

    A packed bed microbalance reactor setup (TEOM-GC) is used to investigate the formation of coke as a function of time-on-stream on gamma-Al2O3 and 3P/SiO2 catalyst samples under different conditions for the ODH reaction of ethylbenzene to styrene. All samples show a linear correlation of the styrene

  3. Coke formation in the oxidative dehydrogenation of ethylbenzene to styrene by TEOM

    NARCIS (Netherlands)

    C. Nederlof; P. Vijfhuizen; V. Zarubina; I. Melián-Cabrera; F. Kapteijn; M. Makkee

    2014-01-01

    A packed bed microbalance reactor setup (TEOM-GC) is used to investigate the formation of coke as a function of time-on-stream on γ-Al2O3 and 3P/SiO2 catalyst samples under different conditions for the ODH reaction of ethylbenzene to styrene. All samples show a linear correlation of the styrene sele

  4. Reduction in toxicity of coking wastewater to aquatic organisms by vertical tubular biological reactor.

    Science.gov (United States)

    Zhou, Siyun; Watanabe, Haruna; Wei, Chang; Wang, Dongzhou; Zhou, Jiti; Tatarazako, Norihisa; Masunaga, Shigeki; Zhang, Ying

    2015-05-01

    We conducted a battery of toxicity tests using photo bacterium, algae, crustacean and fish to evaluate acute toxicity profile of coking wastewater, and to evaluate the performance of a novel wastewater treatment process, vertical tubular biological reactor (VTBR), in the removal of toxicity and certain chemical pollutants. A laboratory scale VTBR system was set up to treat industrial coking wastewater, and investigated both chemicals removal efficiency and acute bio-toxicity to aquatic organisms. The results showed that chemical oxygen demand (COD) and phenol reductions by VTBR were approximately 93% and 100%, respectively. VTBR also reduced the acute toxicity of coking wastewater significantly: Toxicity Unit (TU) decreased from 21.2 to 0.4 for Photobacterium phosphoreum, from 9.5 to 0.6 for Isochrysis galbana, from 31.9 to 1.3 for Daphnia magna, and from 30.0 to nearly 0 for Danio rerio. VTBR is an efficient treatment method for the removal of chemical pollutants and acute bio-toxicity from coking wastewater. Copyright © 2015 Elsevier Inc. All rights reserved.

  5. Sensory evaluation and electronic tongue analysis for sweetener recognition in coke drinks

    Science.gov (United States)

    Szöllősi, Dániel; Kovács, Zoltán; Gere, Attila; Sípos, László; Kókai, Zoltán; Fekete, András

    2011-09-01

    Consumption of beverages with low energy has an increasing role. Furthermore hydrolyzed starch products such as inverted syrup show a wide application in the beverage industry. Therefore the importance of methods which can monitor the usage of natural and artificial sweeteners is increasing. The task was to describe the relevant sensory attributes and to determine the applicability of the electronic tongue to discriminate the coke drink samples with different sweeteners. Furthermore the aim was to find relationship between the taste attributes and measurement results provided by electronic tongue. An Alpha Astree Electronic Tongue and a trained sensory panel were used to evaluate the coke samples. Panelists found significant differences between the samples in 15 cases from the 18 sensory attributes defined previously by the consensus group. Coke drinks containing different kind of sweeteners can be characterized according to these sensory attributes. The samples were definitely distinguished by the electronic tongue. The main difference was found between the samples made with natural and artificial sweeteners. However electronic tongue was able to distinguish samples containing different kind of artificial and different kind of natural sweeteners, as well. Taste attributes of coke drinks determined by sensory panel were predicted by partial least squares regression method based on the results of electronic tongue with close correlation and low prediction error.

  6. Electrical Resistivity Measurement of Petroleum Coke Powder by Means of Four-Probe Method

    Science.gov (United States)

    Rouget, G.; Majidi, B.; Picard, D.; Gauvin, G.; Ziegler, D.; Mashreghi, J.; Alamdari, H.

    2017-10-01

    Carbon anodes used in Hall-Héroult electrolysis cells are involved in both electrical and chemical processes of the cell. Electrical resistivity of anodes depends on electrical properties of its constituents, of which carbon coke aggregates are the most prevalent. Electrical resistivity of coke aggregates is usually characterized according to the ISO 10143 standardized test method, which consists of measuring the voltage drop in the bed of particles between two electrically conducing plungers through which the current is also applied. Estimation of the electrical resistivity of coke particles from the resistivity of particle bed is a challenging task and needs consideration of the contribution of the interparticle void fraction and the particle/particle contact resistances. In this work, the bed resistivity was normalized by subtracting the interparticle void fraction. Then, the contact size was obtained from discrete element method simulation and the contact resistance was calculated using Holm's theory. Finally, the resistivity of the coke particles was obtained from the bed resistivity.

  7. Predicting the amount of coke deposition on catalyst pellets through image analysis and soft computing

    Science.gov (United States)

    Zhang, Jingqiong; Zhang, Wenbiao; He, Yuting; Yan, Yong

    2016-11-01

    The amount of coke deposition on catalyst pellets is one of the most important indexes of catalytic property and service life. As a result, it is essential to measure this and analyze the active state of the catalysts during a continuous production process. This paper proposes a new method to predict the amount of coke deposition on catalyst pellets based on image analysis and soft computing. An image acquisition system consisting of a flatbed scanner and an opaque cover is used to obtain catalyst images. After imaging processing and feature extraction, twelve effective features are selected and two best feature sets are determined by the prediction tests. A neural network optimized by a particle swarm optimization algorithm is used to establish the prediction model of the coke amount based on various datasets. The root mean square error of the prediction values are all below 0.021 and the coefficient of determination R 2, for the model, are all above 78.71%. Therefore, a feasible, effective and precise method is demonstrated, which may be applied to realize the real-time measurement of coke deposition based on on-line sampling and fast image analysis.

  8. Who lives near coke plants and oil refineries An exploration of the environmental inequity hypothesis

    Energy Technology Data Exchange (ETDEWEB)

    Graham, J.D.; Beaulieu, N.D.; Sussman, D.; Sadowitz, M.; Li, Y.C. (Harvard Center for Risk Analysis, Boston, MA (United States))

    1999-04-01

    Facility-specific information on pollution was obtained for 36 coke plants and 46 oil refineries in the US and matched with information on populations surrounding these 82 facilities. These data were analyzed to determine whether environmental inequities were present, whether they were more economic or racial in nature, and whether the racial composition of nearby communities has changed significantly since plants began operations. The Census tracts near coke plants have a disproportionate share of poor and nonwhite residents. Multivariate analyses suggest that existing inequities are primarily economic in nature. The findings for oil refineries are not strongly supportive of the environmental inequity hypothesis. Rank ordering of facilities by race, poverty, and pollution produces limited (although not consistent) evidence that the more risky facilities tend to be operating in communities with above-median proportions of nonwhite residents (near coke plants) and Hispanic residents (near oil refineries). Over time, the radical makeup of many communities near facilities has changed significantly, particularly in the case of coke plants sited in the early 1900s. Further risk-oriented studies of multiple manufacturing facilities in various industrial sectors of the economy are recommended.

  9. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    Science.gov (United States)

    2012-03-14

    ... COMMISSION Foundry Coke From China; Scheduling of an Expedited Five-Year Review AGENCY: United States... its notice of institution (76 FR 74810, December 1, 2011) of the subject five-year review was adequate... information. Any person that is neither a party to the five-year review nor an interested party may submit a...

  10. Recent Advances in Synthesis and Characterization of SWCNTs Produced by Laser Oven Process

    Science.gov (United States)

    Aepalli, Sivaram

    2004-01-01

    Results from the parametric study of the two-laser oven process indicated possible improvements with flow conditions and laser characteristics. Higher flow rates, lower operating pressures coupled with changes in flow tube material are found to improve the nanotube yields. The collected nanotube material is analyzed using a combination of characterization techniques including SEM, TEM, TGA, Raman and UV-VIS-NIR to estimate the purity of the samples. In-situ diagnostics of the laser oven process is now extended to include the surface temperature of the target material. Spectral emission from the target surface is compared with black body type emission to estimate the temperature. The surface temperature seemed to correlate well with the ablation rate as well as the quality of the SWCNTs. Recent changes in improving the production rate by rastering the target and using cw laser will be presented.

  11. 3D modelling of coupled mass and heat transfer of a convection-oven roasting process.

    Science.gov (United States)

    Feyissa, Aberham Hailu; Gernaey, Krist V; Adler-Nissen, Jens

    2013-04-01

    A 3D mathematical model of coupled heat and mass transfer describing oven roasting of meat has been developed from first principles. The proposed mechanism for the mass transfer of water is modified and based on a critical literature review of the effect of heat on meat. The model equations are based on a conservation of mass and energy, coupled through Darcy's equations of porous media - the water flow is mainly pressure-driven. The developed model together with theoretical and experimental assessments were used to explain the heat and water transport and the effect of the change in microstructure (permeability, water binding capacity and elastic modulus) that occur during the meat roasting process. The developed coupled partial differential equations were solved by using COMSOL Multiphysics®3.5 and state variables are predicted as functions of both position and time. The proposed mechanism was partially validated by experiments in a convection oven where temperatures were measured online.

  12. Effect of oven residence time on mechanical properties in rotomoulding of LLDPE

    Indian Academy of Sciences (India)

    P L RAMKUMAR; SACHIN D WAIGAONKAR; D M KULKARNI

    2016-05-01

    In rotational moulding of plastics, improving the mechanical properties without sacrificing the processibility is a challenging task. In this paper, an attempt has been made to investigate the effect of oven residence time on the mechanical properties of the rotationally moulded products made using linear low densitypolyethylene. Simulation studies were conducted using ROTOSIM software to analyze thermal transitions and phase changes during the process. Degree of curing of the polymers was also assessed and correlated with mechanical properties. Experiments were further conducted to obtain favourable oven residence time to obtain highest mechanical properties. Experimental investigation revealed that there exist regions where the part was ‘under-cured’ and mechanical properties were found to be inferior. It was also found that when parts were ‘overcured’, the mechanical properties were severely affected. A regime of favourable processing window was identified where the highest tensile, flexural and impact properties were noticed.

  13. Evaluation of microwave oven heating for prediction of drug-excipient compatibilities and accelerated stability studies

    DEFF Research Database (Denmark)

    Schou-Pedersen, Anne Marie V; Østergaard, Jesper; Cornett, Claus

    2015-01-01

    storage at 40°C and 80°C. It was possible to reduce the time needed for drug-excipient compatibility testing of the three model formulations from weeks to less than an hour in the three case studies. The microwave oven is therefore considered to be an interesting alternative to conventional thermal...... leading to temperatures between 150°C and 180°C as compared to accelerated stability studies performed at 40°C and 80°C using a conventional oven. Ranking of the reactivity of the excipients could be made in the DoE studies performed at 150-180°C, which was representative for the ranking obtained after...

  14. The Oxygen and Volatile Extraction Node (OVEN) Subsystem for Resource Prospector

    Science.gov (United States)

    Paz, Aaron; Oryshchyn, Lara

    2014-01-01

    The OVEN (Oxygen and Volatile Extraction Node) Subsystem is part of the RESOLVE (Regolith and Environment Science & Oxygen and Lunar Volatile Extraction) Payload, whose main objective is to verify the presence of water and other volatiles on the lunar surface. The RESOLVE payload is scheduled to fly to the moon as part of the Resource Prospector (RP) in 2019. The OVEN Subsystem accepts regolith (soil) and evolves the volatiles contained in the sample by heating the segment to a temperature of at least 150oC for volatile analysis and as high as 900oC for hydrogen reduction. In general, a regolith segment is deposited into a crucible; the crucible is heated and evolved gases flow to a gas analyzer.

  15. Evaluation of thermal treatment markers in wheat flour-derived products cooked in conventional and in low-emissivity ovens.

    Science.gov (United States)

    Bignardi, Chiara; Cavazza, Antonella; Rinaldi, Massimiliano; Corradini, Claudio; Massini, Roberto

    2013-10-15

    Different markers for the assessment of thermal treatment entity of food products were investigated on a model bread prepared from wheat flour. Samples were submitted to different cooking procedures by combining three different times and temperatures, and employing two different ovens: a low-emissivity oven and a conventional one. The cook value index was calculated for each sample to evaluate the entity of the thermal treatment. Furosine, maltose:maltulose ratio, colour indexes (L, a, b) have been evaluated in all samples. Furosine has been quantified by capillary electrophoresis-mass spectrometry, maltose:maltulose ratio was determined by HPAEC-PAD, colour indexes were measured by spectrophotometer method. Values for weight loss during cooking and surface temperature have also been monitored. A statistical analysis showed good correlation between the cook value index and all the parameters evaluated. Low emissivity oven shown higher performances and lower energy consumption than conventional oven. Copyright © 2012 Elsevier Ltd. All rights reserved.

  16. Robust Design of Terminal ILC with H∞ Mixed Sensitivity Approach for a Thermoforming Oven

    OpenAIRE

    Guy Gauthier; Benoit Boulet

    2008-01-01

    This paper presents a robust design approach for terminal iterative learning control (TILC). This robust design uses the H∞ mixed-sensitivity technique. An industrial application is described where TILC is used to control the reheat phase of plastic sheets in a thermoforming oven. The TILC adjusts the heater temperature setpoints such that, at the end of the reheat cycle, the surface temperature map of the plastic sheet will converge to the desired one. Simulation results are included to show...

  17. Measurements of Sc I gf-values. [absorption spectroscopy using heat pipe oven

    Science.gov (United States)

    Parkinson, W. H.; Reeves, E. M.; Tomkins, F. S.

    1976-01-01

    Absolute gf-values were obtained for 98 transitions in neutral scandium by the hook method using an inductively coupled heat-pipe oven. Of the 98 lines, 51 are classified, 33 are unclassified lines that occur in pairs with the lower energy level identified, and 14 are unclassified but are believed to originate from one of the two lower levels of the ground state. The results are compared with semiempirical and other measurement results in the literature.

  18. Coke, char and organic waste behaviour in the blast furnace with high injection rate

    Directory of Open Access Journals (Sweden)

    Gudenau, H. W.

    2003-10-01

    Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO2 is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

    La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

  19. Dry matter genotypes of Cynodon by microwave and conventional oven methods

    Directory of Open Access Journals (Sweden)

    Euclides Reuter de Oliveira

    2013-02-01

    Full Text Available The aimed of this work was to comparing the drying process in a microwave oven and forced air ventilation, as well as their effects on the chemical composition of different genotypes of the genus Cynodon (Tifton 85, Jiggs, Russell, Tifton 68 and Vaquero collected at different ages cutting (28, 48, 63 and 79 days. The experimental design was a randomized block in a split-plot design, with 4 replicates. There was no difference (P>0.05 between the methods analyzed on the chemical composition of the genotypes studied. Increasing age cutoff negatively influenced (P<0.05 the crude protein content of the different plant parts. A significant increase (P<0.05 of dry matter, neutral detergent fiber, acid detergent fiber and dry matter production was observed with increasing age cut. The use of the microwave oven is a quick and precise method obtain the dry matter content of the fodder showing efficiency similar to the method of drying in an oven with forced air circulation. The genotypes showed better chemical composition results when handled at age 28 days.

  20. Improving heating uniformity of pathological tissue specimens inside a domestic microwave oven.

    Science.gov (United States)

    Hassan, Osama A; Kandil, Ahmed H; El Bialy, Ahmed M; Hassaballa, Iman A

    2013-01-01

    A 3D coupled electromagnetic thermal model was developed using COMSOL 4.0 to predict the electromagnetic field distribution and temperature profile in pathological tissue samples immersed in a reagent inside the oven cavity. The effect of the volume of reagent on the mean heating rate and heating uniformity within the tissue sample was investigated. Also, the effect of using a water load, as a method of temperature control, is emphasized. A well insulated K type thermocouple connected to a PC is used for model validation. Good agreement is found between experimental and simulated temperature profiles. Results show that as the volume of reagent increases, the mean heating rate decreases and temperature homogeneity increases. Also, it is possible to minimize overshooting temperature values inside the tissue sample and enhance tissue uniformity by about 27% using 100 ml of water load and 42.26% using 150 ml. Domestic microwave oven is a low cost economical tool that can speed up tissue processing steps. Achieving uniform heating inside the microwave oven is the key factor for improving workflow inside pathological labs and maintaining tissue quality and integrity.