WorldWideScience

Sample records for net-shape thermoplastic composite

  1. Net-Shape Tailored Fabrics For Complex Composite Structures

    Science.gov (United States)

    Farley, Gary L.

    1995-01-01

    Proposed novel looms used to make fabric preforms for complex structural elements, both stiffening elements and skin, from continuous fiber-reinforced composite material. Components of looms include custom reed and differential fabric takeup system. Structural parts made best explained by reference to curved "I" cross-section frame. Technology not limited to these fiber orientations or geometry; fiber angles, frame radius of curvature, frame height, and flange width changed along length of structure. Weaving technology equally applicable to structural skins, such as wing of fuselage skins.

  2. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Rodney E. Jacobson; Roger M. Rowell

    2005-01-01

    The term “wood-plastic composites” refers to any number of composites that contain wood (of any form) and either thermoset or thermoplastic polymers. Thermosets or thermoset polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins, such as epoxies and phenolics, plastics with which the forest products industry is most familiar (...

  3. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Roger M. Rowell

    2010-01-01

    The wood industry can expand into new sustainable markets with the formation of a new class of composites with the marriage of the wood industry and the plastics industry. The wood component, usually a flour or fiber, is combined with a thermoplastic to form an extrudable, injectable or thermoformable composite that can be used in many non-structural applications....

  4. Near-net-shape manufacturing: Spray-formed metal matrix composites and tooling

    Science.gov (United States)

    Mchugh, Kevin M.

    1994-01-01

    Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g. refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. The Idaho National Engineering Laboratory is developing a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Results from two spray-accompanying technical and economic benefits. These programs involved spray forming aluminum strip reinforced with SiC particulate, and the production of tooling, such as injection molds and dies, using low-melting-point metals.

  5. Effects of Preform Densification on Near-Net Shaping of NITE-SiC/SiC Composites

    Energy Technology Data Exchange (ETDEWEB)

    Nakazato, N [Graduate School of Mechanical Systems and Materials Engineering, Muroran Institute of Technology, Muroran, Hokkaido, 050-8585 (Japan); Kishimoto, H; Kohno, Y; Kohyama, A [College of Design and Manufacturing Technology, Muroran Institute of Technology, Muroran, Hokkaido, 050-8585 (Japan); Shimoda, K; Park, J S; Jung, H C, E-mail: s1726065@mmm.muroran-it.ac.jp [OASIS, Muroran Institute of Technology, Muroran, Hokkaido, 050-8585 (Japan)

    2011-10-29

    Large volumetric shrinkage ({approx}50 Vol%) occurs during ceramic matrix composites fabrication by hot-pressing due to infiltration and densification process of powder for matrix formation, resulting in unfortunately significant fiber-architecture and -strength damage. This study tries to explore damage-less near-net shaping technique by preform densification before hot-pressing in Nano-Infiltration and Transient Eutectic-phase (NITE) process. In particular, effects of preform densification for the damage-less near-net shaping, important influencing elements such as fiber-architecture, microstructural integrity and homogeneity, and composite's mechanical properties were evaluated using simple shaped (plate) and complex shaped composites. The preform densification demonstrated protective fiber-architecture in complex shaped composites and enhanced composites' density to 2.77/cm{sup 3} and ultimate bending strength to {approx}200 MPa in simple shaped composites, owing to significantly reduced volumetric shrinkage.

  6. Friction Testing of Thermoplastic Composites

    NARCIS (Netherlands)

    Sachs, Ulrich; Haanappel, Sebastiaan; Rietman, Bert; Akkerman, Remko; Erath, Mark A.

    2011-01-01

    Friction phenomena play a major role in thermoplastic composite forming processes. In order to make use of the large potential these materials have, accurate CAE tools are needed that as a consequence incorporate temperature, pressure and velocity dependent friction behavior. To obtain a sound

  7. One-step manufacturing of innovative flat-knitted 3D net-shape preforms for composite applications

    Science.gov (United States)

    Bollengier, Quentin; Wieczorek, Florian; Hellmann, Sven; Trümper, Wolfgang; Cherif, Chokri

    2017-10-01

    Mostly due to the cost-intensive manually performed processing operations, the production of complex-shaped fibre reinforced plastic composites (FRPC) is currently very expensive and therefore either restricted to sectors with high added value or for small batch applications (e.g. in the aerospace or automotive industry). Previous works suggest that the successful integration of conventional textile manufacturing processes in the FRPC-process chain is the key to a cost-efficient manufacturing of complex three-dimensional (3D) FRPC-components with stress-oriented fibre arrangement. Therefore, this work focuses on the development of the multilayer weft knitting technology for the one-step manufacturing of complex 3D net-shaped preforms for high performance FRPC applications. In order to highlight the advantages of net-shaped multilayer weft knitted fabrics for the production of complex FRPC parts, seamless preforms such as 3D skin-stringer structures and tubular fabrics with load oriented fibre arrangement are realised. In this paper, the development of the textile bindings and performed technical modifications on flat knitting machines are presented. The results show that the multilayer weft knitting technology meets perfectly the requirements for a fully automated and reproducible manufacturing of complex 3D textile preforms with stress-oriented fibre arrangement.

  8. Thermoplastic composites for ballistic application

    Science.gov (United States)

    Song, John Whachong

    2003-08-01

    Systematic studies of thermoplastic composites on ballistic impact failure and kinetic energy absorption mechanisms were examined on both semicrystalline and amorphous polymer matrix composites. By taking advantages of the nature of thermoplastic polymers, the main objective of this research was to develop armor grade composites with thermoplastic resin matrices through a understanding of the microscopic as well as macroscopic characteristics of the composites. In both semicrystalline neat resin and composites, the crystal formation and the degree of crystallinity of the polymer matrix were greatly influenced by processing conditions, especially, the cooling rate. As the cooling rate is decreased, more perfect crystal formation and amorphous rearrangements were evident vs cooling at higher rates. The relative degree of crystallinity of semicrystalline matrix composites was calculated using dynamic mechanical analysis (DMA). These values were in good agreement with neat resin values obtained via differantial scanning calorimeter (DSC). Unfortunately, the morphological perfection of the semicrystalline matrix exhibits negligible advantage on ballistic impact resistance. Failure of the composites under ballistic impact was localized and the kinetic energy absorption was low. Amorphous polymers were also greatly influenced by processing conditions. Furthermore, amorphous polymers exhibit large processing windows in terms of processing temperature, which allows the various processing manipulations for ballistic composite fabrication. As increasing processing temperature, glass transition temperature of the polymer and stiffness of the composite increased due to the morphological perfection and level of wetting, respectively. Ballistic impact resistance was found to be inversely proportional to the stiffness of the composites. Fiber wetting characteristics and polymer morphology changes during the cooling process are considered to be major contributors of this behavior

  9. Residual Stresses in Thermoplastic Composites: A Review

    Directory of Open Access Journals (Sweden)

    M.M. Shokrieh

    2008-12-01

    Full Text Available Applications of thermoplastic composites have developed extensively. The thermoplastic composites in comparison with the thermoset composites have many advantages. Thermoplastic composites can be melted and remolded many times. The duration of manufacturing process of these composites is short, producing very tough material, and the welding ability and multiple recyclings are their further advantages. The lack of knowledge in this group of composites is the main obstacle in their development. In this review the research works in the field of residual stresses in thermoplastic composites is presented. First, a literature survey on the available research on residual stresses on thermoplastics and thermoplastic composites reinforced with short fibers is compiled. Moreover a review on the available research on residual stresses on thermoplastic composites reinforced with long fibers is presented as well. The effects of the residual stresses on these composites are discussed. Experimental techniques for the measurement of residual stresses in thermoplastic composites and the methods for reducing the existing residual stresses are studied.

  10. Near-net shape manufacture of B4C–Co and ZrC–Co composites by slip casting and pressureless sintering

    DEFF Research Database (Denmark)

    Ortiz, Angel L.; Leal, Victor Manuel Candelario; Moreno, Rodrigo

    2017-01-01

    Fabrication of near-net shaped B4C–Co and ZrC–Co composites by slip casting and pressureless sintering is described. It is shown how B4C–Co and ZrC–Co concentrated suspensions can be prepared by aqueous colloidal processing, and optimized (in terms of pH, deflocculant contents, and sonication time......) to have a shear-thinning rheological behaviour suitable for the near-net shaping of the corresponding cermet compacts by slip casting. It is also demonstrated that the robust, highly-dense compacts so obtained have a uniform green microstructure without macro-defects or gradient density, and which can...... is given for these observations, and general implications are discussed for the near-net shape manufacture of these and similar carbide-metal composites for use in engineering applications....

  11. Extending the Performance of Net Shape Molded Fiber Reinforced Polymer Composite Valves for Use in Internal Combustion Engines

    National Research Council Canada - National Science Library

    Buckley, Richard T

    2007-01-01

    .... Previous work has both shown structural and thermal limitations. A net-shape resin transfer molded intake valve has been developed, using a single-piece carbon fiber preform and the high temperature polymer PETI-RFI...

  12. Interlaminar toughness of fusion bonded thermoplastic composites

    NARCIS (Netherlands)

    Sacchetti, Francisco R.

    2017-01-01

    Thermoplastic composites are of increasing interest to the aerospace industry. The melt-processability of the thermoplastic matrix allows for fast manufacturing and assembling techniques, such as thermoforming and fusion bonding, which are also highly suitable for process automation. Fusion bonding

  13. Extending the Performance of Net Shape Molded Fiber Reinforced Polymer Composite Valves for Use in Internal Combustion Engines

    Science.gov (United States)

    2007-06-01

    enable more rapid release of bubbles. Complex Viscosity of Thermoplastics --*- Acrylic -UPolystyrene 1*LaRC-PE11-RTM I - -LaRC-PE11-RFI 0 "a...Piston velocity vs .. crank angle degrees (CAD) .............................. 16 Figure 6. Piston acceleration vs . crank angle degrees (CAD...17 Figure 7. Piston inertial force vs . engine speed for varying piston mass ........ 18 Figure 8. Connecting rod load vs . RPM for

  14. Low Cost Processing of Commingled Thermoplastic Composites

    Science.gov (United States)

    Chiasson, Matthew Lee

    A low cost vacuum consolidation process has been investigated for use with commingled thermoplastic matrix composites. In particular, the vacuum consolidation behaviour of commingled polypropylene/glass fibre and commingled nylon/carbon fibre precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure. During processing, the consolidation of the laminate packs was measured by use of non-contact eddy current sensors. The consolidation curves are then used to tune an empirical consolidation model. The overall quality of the resulting laminates is also discussed. Dynamic mechanical analysis, differential scanning calorimetry and mechanical tensile testing were also performed in order to determine the effects of varying processing parameters on the physical and mechanical properties of the laminates. Through this analysis, it was determined that the nylon/carbon fibre blend was not suitable for vacuum consolidation, while the polypropylene/glass fibre blend is a viable option for vacuum consolidation. The ultimate goal of this work is to provide a foundation from which low cost unmanned aerial vehicle (UAV) components can be designed and manufactured from thermoplastic matrix composites using a low cost processing technique as an alternative to traditional thermoset composite materials.

  15. Metallic glass-strengthened thermoplastic elastomer composites

    Science.gov (United States)

    Liu, Xue; Liu, Hao; Wang, Dong; Wang, Enpeng; Liu, Wenjian; Yao, Kefu; Chen, Na

    2017-06-01

    Thermoplastic elastomers (TPEs) and metallic glasses (MGs), both lack of long-range ordering structure, have different physical and mechanical properties. To combine unique viscoelasticity of elastomers and excellent wear resistance of MGs, we propose to introduce a Pd40Ni40Si4P16 MG into a commercial styrene-butadiene-styrene (SBS) TPE to form MG/TPE composites. Serving as a hard and strong second phase dispersed in the SBS matrix, the micrometer-sized MG particles can effectively improve the wear resistance of the matrix due to a strengthening effect. In particular, the MG/TPE composite with an addition of 60 wt% MG shows significantly enhanced wear resistance up to about three times that of the SBS matrix. The present results provide a new way to enhance the wear resistance of the widely used TPEs, which may generate immense economic value by extending their service life.

  16. Laser engineered net shaping of quasi-continuous network microstructural TiB reinforced titanium matrix bulk composites: Microstructure and wear performance

    Science.gov (United States)

    Hu, Yingbin; Ning, Fuda; Wang, Hui; Cong, Weilong; Zhao, Bo

    2018-02-01

    Titanium (Ti) and its alloys have been successfully applied to the aeronautical and biomedical industries. However, their poor tribological properties restrict their fields of applications under severe wear conditions. Facing to these challenges, this study investigated TiB reinforced Ti matrix composites (TiB-TMCs), fabricated by in-situ laser engineered net shaping (LENS) process, through analyzing parts quality, microstructure formation mechanisms, microstructure characterizations, and workpiece wear performance. At high B content areas (original B particle locations), reaction between Ti and B particles took place, generating flower-like microstructure. At low B content areas, eutectic TiB nanofibers contacted with each other with the formation of crosslinking microstructure. The crosslinking microstructural TiB aggregated and connected at the boundaries of Ti grains, forming a three-dimensional quasi-continuous network microstructure. The results show that compared with commercially pure Ti bulk parts, the TiB-TMCs exhibited superior wear performance (i.e. indentation wear resistance and friction wear resistance) due to the present of TiB reinforcement and the innovative microstructures formed inside TiB-TMCs. In addition, the qualities of the fabricated parts were improved with fewer interior defects by optimizing laser power, thus rendering better wear performance.

  17. EVo: Net Shape RTM Production Line

    Directory of Open Access Journals (Sweden)

    Sven Torstrick

    2016-04-01

    Full Text Available EVo research platform is operated by the Center for Lightweight-Production-Technology of the German Aerospace Center in Stade. Its objective is technology demonstration of a fully automated RTM (Resin Transfer Molding production line for composite parts in large quantities. Process steps include cutting and ply handling, draping, stacking, hot-forming, preform-trimming to net shape, resin injection, curing and demolding.

  18. Development of thermoplastic composite aircraft structures

    Science.gov (United States)

    Renieri, Michael P.; Burpo, Steven J.; Roundy, Lance M.; Todd, Stephanie A.; Kim, H. J.

    1992-01-01

    Efforts focused on the use of thermoplastic composite materials in the development of structural details associated with an advanced fighter fuselage section with applicability to transport design. In support of these designs, mechanics developments were conducted in two areas. First, a dissipative strain energy approach to material characterization and failure prediction, developed at the Naval Research Laboratory, was evaluated as a design/analysis tool. Second, a finite element formulation for thick composites was developed and incorporated into a lug analysis method which incorporates pin bending effects. Manufacturing concepts were developed for an upper fuel cell cover. A detailed trade study produced two promising concepts: fiber placement and single-step diaphragm forming. Based on the innovative design/manufacturing concepts for the fuselage section primary structure, elements were designed, fabricated, and structurally tested. These elements focused on key issues such as thick composite lugs and low cost forming of fastenerless, stiffener/moldine concepts. Manufacturing techniques included autoclave consolidation, single diaphragm consolidation (SDCC) and roll-forming.

  19. Net Shape Rapid Manufacturing Using Nano Encapsulated Powders, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of this STTR is to determine the capability of Net Shape LENS processing with Nano-coated powders. The unique composites produced using regualr...

  20. Manufacturing a 9-Meter Thermoplastic Composite Wind Turbine Blade: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Snowberg, David R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Berry, Derek S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Beach, Ryan [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Rooney, Samantha A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Swan, Dana [Arkema Inc.

    2017-12-06

    Currently, wind turbine blades are manufactured from a combination of glass and/or carbon fiber composite materials with a thermoset resin such as epoxy, which requires energy-intensive and expensive heating processes to cure. Newly developed in-situ polymerizing thermoplastic resin systems for composite wind turbine blades polymerize at room temperature, eliminating the heating process and significantly reducing the blade manufacturing cycle time and embodied energy, which in turn reduces costs. Thermoplastic materials can also be thermally welded, eliminating the need for adhesive bonds between blade components and increasing the overall strength and reliability of the blades. As well, thermoplastic materials enable end-of-life blade recycling by reheating and decomposing the materials, which is a limitation of existing blade technology. This paper presents a manufacturing demonstration for a 9-m-long thermoplastic composite wind turbine blade. This blade was constructed in the Composites Manufacturing Education and Technology facility at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) using a vacuum-assisted resin transfer molding process. Johns Manville fiberglass and an Arkema thermoplastic resin called Elium were used. Additional materials included Armacell-recycled polyethylene terephthalate foam from Creative Foam and low-cost carbon- fiber pultruded spar caps (manufactured in collaboration with NREL, Oak Ridge National Laboratory, Huntsman, Strongwell, and Chomarat). This paper highlights the development of the thermoplastic resin formulations, including an additive designed to control the peak exothermic temperatures. Infusion and cure times of less than 3 hours are also demonstrated, highlighting the efficiency and energy savings associated with manufacturing thermoplastic composite blades.

  1. Resistance Welding of Thermoplastic Composites : Process and Performance

    NARCIS (Netherlands)

    Shi, H.

    2014-01-01

    Compared to thermoset composites, thermoplastic composites are drawing more and more attention by aircraft industries not only due to their excellent material properties but also due to their potentials to reduce cycle time and structure cost by using low-cost manufacturing technologies such as

  2. Thermoplastic Composite Wind Turbine Blades : Kinetics and Processability

    NARCIS (Netherlands)

    Teuwen, J.J.E.

    2011-01-01

    In previous research, the potential of glass fibre reinforced anionic polyamide-6 (APA-6) composites for use in wind turbine blades was proven. Based on polymer properties, viscosity, processing time, costs and recyclability, APA-6 composites are considered the most suitable reactive thermoplastic

  3. Mechanical properties: wood lumber versus plastic lumber and thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Bernardo Zandomenico Dias

    Full Text Available Abstract Plastic lumber and thermoplastic composites are sold as alternatives to wood products. However, many technical standards and scientific studies state that the two materials cannot be considered to have the same structural behaviour and strength. Moreover, there are many compositions of thermoplastic-based products and plenty of wood species. How different are their mechanical properties? This study compares the modulus of elasticity and the flexural, compressive, tensile and shear strengths of such materials, as well as the materials' specific mechanical properties. It analyses the properties of wood from the coniferae and dicotyledon species and those of commercialized and experimental thermoplastic-based product formulations. The data were collected from books, scientific papers and manufacturers' websites and technical data sheets, and subsequently compiled and presented in Ashby plots and bar graphs. The high values of the compressive strength and specific compressive and tensile strengths perpendicular to the grain (width direction shown by the experimental thermoplastic composites compared to wood reveal their great potential for use in compressed elements and in functions where components are compressed or tensioned perpendicularly to the grain. However, the low specific flexural modulus and high density of thermoplastic materials limit their usage in certain civil engineering and building applications.

  4. Mechanical properties of green composites based on thermoplastic starch

    Science.gov (United States)

    Fornes, F.; Sánchez-Nácher, L.; Fenollar, O.; Boronat, T.; Garcia-Sanoguera, D.

    2010-06-01

    The present work is focused on study of "green composites" elaborated from thermoplastic starch (TPS) as polymer matrix and a fiber from natural origin (rush) as reinforced fiber. The effect of the fiber content has been studied by means of the mechanical properties. The composite resulting presents a lack of interaction between matrix and fiber that represents a performance decrease. However the biodegradability behavior of the resulting composite raise this composite as useful an industrial level.

  5. Sustainable green composites of thermoplastic starch and cellulose fibers

    OpenAIRE

    Amnuay Wattanakornsiri; Sampan Tongnunui

    2014-01-01

    Green composites have gained renewed interest as environmental friendly materials and as biodegradable renewable resources for a sustainable development. This review provides an overview of recent advances in green composites based on thermoplastic starch (TPS) and cellulose fibers. It includes information about compositions, preparations, and properties of starch, cellulose fibers, TPS, and green composites based on TPS and cellulose fibers. Introduction and production of these r...

  6. FibreChain: characterization and modeling of thermoplastic composites processing

    NARCIS (Netherlands)

    Rietman, Bert; Niazi, Muhammad Sohail; Akkerman, Remko; Lomov, S.V.

    2013-01-01

    Thermoplastic composites feature the advantage of melting and shaping. The material properties during processing and the final product properties are to a large extent determined by the thermal history of the material. The approach in the FP7-project FibreChain for process chain modeling of

  7. Compression molding of chopped woven thermoplastic composite flakes

    NARCIS (Netherlands)

    Abdul Rasheed, Mohammed Iqbal

    2016-01-01

    Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been

  8. Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

    NARCIS (Netherlands)

    Joncas, S.

    2010-01-01

    This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

  9. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  10. Sustainable green composites of thermoplastic starch and cellulose fibers

    Directory of Open Access Journals (Sweden)

    Amnuay Wattanakornsiri

    2014-04-01

    Full Text Available Green composites have gained renewed interest as environmental friendly materials and as biodegradable renewable resources for a sustainable development. This review provides an overview of recent advances in green composites based on thermoplastic starch (TPS and cellulose fibers. It includes information about compositions, preparations, and properties of starch, cellulose fibers, TPS, and green composites based on TPS and cellulose fibers. Introduction and production of these recyclable composites into the material market would be important for environmental sustainability as their use can decrease the volume of petroleum derived plastic waste dumps. Green composites are comparable cheap and abundant, but further research and development is needed for a broader utilization.

  11. Compression molding of chopped woven thermoplastic composite flakes

    OpenAIRE

    Abdul Rasheed, Mohammed Iqbal

    2016-01-01

    Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been growing steadily during the last decade. However, the use of continuous reinforcements limit the complexity of the shape of the end products, as defects such as wrinkles can form during processing. Mor...

  12. Chapter 13:Wood/Nonwood Thermoplastic Composites

    Science.gov (United States)

    Craig M. Clemons; Roger M. Rowell; David Plackett; B. Kristoffer Segerholm

    2013-01-01

    Composites made from wood, other biomass resources and polymers have existed for a long time but the nature of many of these composites has changed in recent decades. Wood-thermoset composites date to the early 1900s. "Thermosets" or thermosetting polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins such as epoxies...

  13. Additive Manufacturing of Thermoplastic Matrix Composites Using Ultrasonics

    Science.gov (United States)

    Olson, Meghan

    Advanced composite materials have great potential for facilitating energy efficient product design and their manufacture if improvements are made to current composite manufacturing processes. This thesis focuses on the development of a novel manufacturing process for thermoplastic composite structures entitled Laser-Ultrasonic Additive Manufacturing ('LUAM'), which is intended to combine the benefits of laser processing technology, developed by Automated Dynamics Inc., with ultrasonic bonding technology that is used commercially for unreinforced polymers. These technologies used together have the potential to significantly reduce the energy consumption and void content of thermoplastic composites made using Automated Fiber Placement (AFP). To develop LUAM in a methodical manner with minimal risk, a staged approach was devised whereby coupon-level mechanical testing and prototyping utilizing existing equipment was accomplished. Four key tasks have been identified for this effort: Benchmarking, Ultrasonic Compaction, Laser Assisted Ultrasonic Compaction, and Demonstration and Characterization of LUAM. This thesis specifically addresses Tasks 1 and 2, i.e. Benchmarking and Ultrasonic Compaction, respectively. Task 1, fabricating test specimens using two traditional processes (autoclave and thermal press) and testing structural performance and dimensional accuracy, provide results of a benchmarking study by which the performance of all future phases will be gauged. Task 2, fabricating test specimens using a non-traditional process (ultrasonic conpaction) and evaluating in a similar fashion, explores the the role of ultrasonic processing parameters using three different thermoplastic composite materials. Further development of LUAM, although beyond the scope of this thesis, will combine laser and ultrasonic technology and eventually demonstrate a working system.

  14. Effects of weathering on color loss of natural fiber : thermoplastic composites

    Science.gov (United States)

    Robert H. Falk; Colin. Felton; Thomas. Lundin

    2000-01-01

    The technology currently exists to manufacture natural fiber-thermoplastic composites from recycled materials. Development of commodity building products from these composites would open huge markets for waste-based materials in the United States. To date, the construction industry has only accepted wood-thermoplastic composite lumber and only for limited applications...

  15. Effects of weathering on color loss of natural fiber thermoplastic composites

    Science.gov (United States)

    R.H. Falk; C. Felton; T. Lundin

    2001-01-01

    The technology currently exists to manufacture natural fiber thermoplastic composites from recycled materials. Development of commodity-building products from these composites would open up huge markets for waste-based materials in the US. To date, the construction industry has only accepted wood thermoplastic composite lumber (and only for limited applications). In...

  16. The Adhesive Bonding of Thermoplastic Composites

    Science.gov (United States)

    1989-09-19

    greater than a smooth surface. I T._ ." ’-.5. The mean and standa,d deviation results of the surface rouchness coiection factcrs f. good-:ca cd UC-PEEK...Reinforced Plastics and Composites, 2, p. 2, (1983). [72] J. G. Williams, Int. J. of Fracture, 36, p. 101, (1988). I [73] S. M. Lee , J. of Composite...Technology", 12A, "Adhesion and Adsorption of Polymers", Edited by L. H. Lee , Plenum, New-York, p. 43, (1980). 1 [168] R, S. Drago, G. C. Vogel and T. E

  17. Friction in textile thermoplastic composites forming

    NARCIS (Netherlands)

    Akkerman, Remko; ten Thije, R.H.W.; Sachs, Ulrich; de Rooij, Matthias B.; Binetruy, C.; Boussu, F.

    2010-01-01

    A previously developed mesoscopic friction model for glass/PP textile composite laminates during forming is evaluated for glass and carbon/PPS laminates, at higher temperatures and lower viscosities than before. Experiments were performed for tool/ply and ply/ply configurations in a new friction

  18. Microstructure And Mechanical Properties Of Lead Oxide- Thermoplastic Elas Tomer Composite

    International Nuclear Information System (INIS)

    Sudirman; Handayani, Ari; Darwinto, Tri; Teguh, Yulius S.P.P.; Sunarni, Anik; Marlijanti, Isni

    2000-01-01

    Research on microstructure and mechanical properties of lead oxide-thermoplastic elastomer composite with Pb 3 O 4 as lead oxide. Thermoplastic elastomer synthesized from natural rubber as the elastomer and methyl metacrilate as the thermoplastic and irradiated simultaneously with optimum gamma ray. Thermoplastic elastomer (NR-PMMA) grind in a laboplastomill and Pb 3 O 4 was added in varied amount of 10%. 30%. 40% and 50%wt.The results showed that mechanical properties (tensile strength and elongation break) decreased as the Pb 3 O 4 composition increased. Microstructure from SEM observation showed that Pb 3 O 4 distributed evenly and having function as filler in composite

  19. Induction Consolidation of Thermoplastic Composites Using Smart Susceptors

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R

    2012-06-14

    This project has focused on the area of energy efficient consolidation and molding of fiber reinforced thermoplastic composite components as an energy efficient alternative to the conventional processing methods such as autoclave processing. The expanding application of composite materials in wind energy, automotive, and aerospace provides an attractive energy efficiency target for process development. The intent is to have this efficient processing along with the recyclable thermoplastic materials ready for large scale application before these high production volume levels are reached. Therefore, the process can be implemented in a timely manner to realize the maximum economic, energy, and environmental efficiencies. Under this project an increased understanding of the use of induction heating with smart susceptors applied to consolidation of thermoplastic has been achieved. This was done by the establishment of processing equipment and tooling and the subsequent demonstration of this fabrication technology by consolidating/molding of entry level components for each of the participating industrial segments, wind energy, aerospace, and automotive. This understanding adds to the nation's capability to affordably manufacture high quality lightweight high performance components from advanced recyclable composite materials in a lean and energy efficient manner. The use of induction heating with smart susceptors is a precisely controlled low energy method for the consolidation and molding of thermoplastic composites. The smart susceptor provides intrinsic thermal control based on the interaction with the magnetic field from the induction coil thereby producing highly repeatable processing. The low energy usage is enabled by the fact that only the smart susceptor surface of the tool is heated, not the entire tool. Therefore much less mass is heated resulting in significantly less required energy to consolidate/mold the desired composite components. This energy

  20. FIBER ORIENTATION IN INJECTION MOLDED LONG CARBON FIBER THERMOPLASTIC COMPOSITES

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin; Nguyen, Ba Nghiep; Mathur, Raj N.; Sharma, Bhisham; Sangid, Michael D.; Costa, Franco; Jin, Xiaoshi; Tucker III, Charles L.; Fifield, Leonard S.

    2015-03-23

    A set of edge-gated and center-gated plaques were injection molded with long carbon fiber-reinforced thermoplastic composites, and the fiber orientation was measured at different locations of the plaques. Autodesk Simulation Moldflow Insight (ASMI) software was used to simulate the injection molding of these plaques and to predict the fiber orientation, using the anisotropic rotary diffusion and the reduced strain closure models. The phenomenological parameters of the orientation models were carefully identified by fitting to the measured orientation data. The fiber orientation predictions show very good agreement with the experimental data.

  1. The effect of titanium surface treatment on the interfacial strength of titanium – Thermoplastic composite joints

    NARCIS (Netherlands)

    Su, Yibo; de Rooij, Matthijn; Grouve, Wouter; Akkerman, Remko

    2017-01-01

    Co-consolidated titanium – carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the interface between the titanium and the thermoplastic composite is crucial for the strength of the entire hybrid joint. Application of a

  2. Recycling of ligno-cellulosic and polyethylene wastes from agricultural operations in thermoplastic composites

    Science.gov (United States)

    In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. The WPC typically use virgin or recycled thermoplastic as the substrate and wood fiber as the filler. A major application of the WPC is in non-structural building appli...

  3. Interfacial strength development in thermoplastic resins and fiber-reinforced thermoplastic composites

    Science.gov (United States)

    Howes, Jeremy C.; Loos, Alfred C.

    1987-01-01

    An experimental program to develop test methods to be used to characterize interfacial (autohesive) strength development in polysulfone thermoplastic resin and graphite-polysulfone prepreg during processing is reported. Two test methods were used to examine interfacial strength development in neat resin samples. These included an interfacial tension test and a compact tension (CT) fracture toughness test. The interfacial tensile test proved to be very difficult to perform with a considerable amount of data scatter. Thus, the interfacial test was discarded in favor of the fracture toughness test. Interfacial strength development was observed by measuring the refracture toughness of precracked compact tension specimens that were rehealed at a given temperature and contact time. The measured refracture toughness was correlated with temperature and contact time. Interfacial strength development in graphite-polysulfone unidirectional composites was measured using a double cantilever beam (DCB) interlaminar fracture toughness test. The critical strain energy release rate of refractured composite specimens was measured as a function of healing temperature and contact time.

  4. A novel one-pot process for near-net-shape fabrication of open-porous resorbable hydroxyapatite/protein composites and in vivo assessment

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, Berit, E-mail: beritm@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Koch, Dietmar, E-mail: dietmar.koch@dlr.de [German Aerospace Center, Ceramic Composite Structures, Pfaffenwaldring 38-40, 70569 Stuttgart (Germany); Lutz, Rainer, E-mail: rainer.lutz@uk-erlangen.de [University of Erlangen-Nuremberg, Department of Oral and Maxillofacial Surgery, Glueckstrasse 11, 91054 Erlangen (Germany); Schlegel, Karl A., E-mail: andreas.schlegel@uk-erlangen.de [University of Erlangen-Nuremberg, Department of Oral and Maxillofacial Surgery, Glueckstrasse 11, 91054 Erlangen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Rezwan, Kurosch, E-mail: krezwan@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

    2014-09-01

    We present a mild one-pot freeze gelation process for fabricating near-net, complex-shaped hydroxyapatite scaffolds and to directly incorporate active proteins during scaffold processing. In particular, the direct protein incorporation enables a simultaneous adjustment and control of scaffold microstructure, porosity, resorbability and enhancement of initial mechanical and handling stability. Two proteins, serum albumin and lysozyme, are selected and their effect on scaffold stability and microstructure investigated by biaxial strength tests, electron microscopy, and mercury intrusion porosimetry. The resulting hydroxyapatite/protein composites feature adjustable porosities from 50% to 70% and a mechanical strength ranging from 2 to 6 MPa comparable to that of human spongiosa without any sintering step. Scaffold degradation behaviour and protein release are assessed by in vitro studies. A preliminary in vivo assessment of scaffold biocompatibility and resorption behaviour in adult domestic pigs is discussed. After implantation, composites were resorbed up to 50% after only 4 weeks and up to 65% after 8 weeks. In addition, 14% new bone formation after 4 weeks and 37% after 8 weeks were detected. All these investigations demonstrate the outstanding suitability of the one-pot-process to create, in a customisable and reliable way, biocompatible scaffolds with sufficient mechanical strength for handling and surgical insertion, and for potential use as biodegradable bone substitutes and versatile platform for local drug delivery. - Highlights: • We present a one-pot process for directly incorporating protein into HAp scaffolds. • The effect of two model proteins, BSA and LSZ, on scaffold properties is analysed. • HAp/protein scaffolds feature a mechanical strength comparable to human spongiosa. • BSA incorporation in scaffolds leads to strength increase despite porosity increment. • New bone formation in-vivo exceeds established xenograft bone substitutes.

  5. Tool-ply friction in thermoplastic composite forming (CD-rom)

    NARCIS (Netherlands)

    ten Thije, R.H.W.; Akkerman, Remko; van der Meer, L.; Ubbink, M.P.; Boisse, P.

    2008-01-01

    Friction is an important phenomenon that can dominate the resulting product geometry of thermoplastic composites upon forming. A model was developed that predicts the friction between a thermoplastic laminate and a rigid tool. The mesoscopic model, based on the Reynolds’ equation for thin film

  6. Mechanical properties of thermoplastic composites reinforced with Entada Mannii fibre

    Directory of Open Access Journals (Sweden)

    Oluwayomi BALOGUN

    2017-06-01

    Full Text Available The mechanical properties and fracture mechanisms of thermoplastic composites reinforced with Entada mannii fibres was investigated. Polypropylene reinforced with 1, 3, 5, and 7 wt% KOH treated and untreated Entada mannii fibres were processed using a compression moulding machine. The tensile properties, impact strength, and flexural properties of the composites were evaluated while the tensile fracture surface morphology was examined using scanning electron microscopy. The results show that reinforcing polypropylene with Entada mannii fibres resulted in improvement of the tensile strength and elastic modulus. This improvement is remarkable for 5 wt% KOH treated Entada mannii fibre reinforced composites by 28 % increase as compared with the unreinforced polypropylene. The composites reinforced with Entada mannii fibres also had impact strength values of 70 % higher than the unreinforced polypropylene. However, the polypropylene reinforced with 5 and 7wt% KOH treated fibres exhibited significantly higher flexural strength and Young’s modulus by 53% and 52% increase as compared with the unreinforced polypropylene. The fracture surface of the polypropylene composites reinforced with untreated Entada mannii fibres were characterized by fibre debonding, fibre pull-out and matrix yielding while less voids and fibre pull-outs are observed in the composites reinforced with KOH treated Entada mannii fibres. v

  7. Synthesis and characterization of thermoplastic polyurethane/nanoclay composites

    Energy Technology Data Exchange (ETDEWEB)

    Pizzatto, Leandro [Autotravi Borrachas e Plasticos Ltda, Caxias do Sul (Brazil); Lizot, Analice; Fiorio, Rudinei [Departamento de Engenharia Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Amorim, Cintia L.; Machado, Giovanna [Programa de Pos-Graduacao em Materiais, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Giovanela, Marcelo [Departamento de Fisica e Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Zattera, Ademir J. [Departamento de Engenharia Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Crespo, Janaina S. [Grupo de Materiais Elastomericos, Universidade de Caxias do Sul, Caxias do Sul (Brazil)], E-mail: jscrespo@ucs.br

    2009-03-01

    In this study thermoplastic polyurethane (TPU) composites were obtained with different nanoclay contents (0, 1, 3 for all cases and 10 wt.% in some cases). The nanoclay Cloisite (registered) 30B (C30B) was dispersed in the TPU matrix by melt processing (twin-screw extruder; TPU-E composites) and during bulk polymerization (TPU-S composites). The synthesis method involved the two-step bulk polymerization of polyesterpolyol (molecular weight 2000 g mol{sup -1}) and diphenylmethanediisocyanate (MDI) with 1,4-butanediol as the chain extender. The dispersion state of the nanoclay particles and its effect on the mechanical properties of the composites, before and after ageing, was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). The mechanical characterization was performed through determination of the tensile and tear strengths. The TPU-E 3 wt.% composite showed the best improvement with increases in stress and strain at break (28% and 35%, respectively) and energy (88%), compared to the TPU-E (sample without nanoclay)

  8. Mechanical Properties of Nonwoven Reinforced Thermoplastic Polyurethane Composites.

    Science.gov (United States)

    Tausif, Muhammad; Pliakas, Achilles; O'Haire, Tom; Goswami, Parikshit; Russell, Stephen J

    2017-06-05

    Reinforcement of flexible fibre reinforced plastic (FRP) composites with standard textile fibres is a potential low cost solution to less critical loading applications. The mechanical behaviour of FRPs based on mechanically bonded nonwoven preforms composed of either low or high modulus fibres in a thermoplastic polyurethane (TPU) matrix were compared following compression moulding. Nonwoven preform fibre compositions were selected from lyocell, polyethylene terephthalate (PET), polyamide (PA) as well as para-aramid fibres (polyphenylene terephthalamide; PPTA). Reinforcement with standard fibres manifold improved the tensile modulus and strength of the reinforced composites and the relationship between fibre, fabric and composite's mechanical properties was studied. The linear density of fibres and the punch density, a key process variable used to consolidate the nonwoven preform, were varied to study the influence on resulting FRP mechanical properties. In summary, increasing the strength and degree of consolidation of nonwoven preforms did not translate to an increase in the strength of resulting fibre reinforced TPU-composites. The TPU composite strength was mainly dependent upon constituent fibre stress-strain behaviour and fibre segment orientation distribution.

  9. Advanced Manufacturing Technologies (AMT): Advanced Near Net Shape Technology

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of the Advanced Near Net Shape Technology (ANNST) project is to radically improve near net shape manufacturing methods from the current...

  10. Net Shape Rapid Manufacturing Using Nano Encapsulated Powders, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — This Phase II program is developing NET Shape components from Encapsulated Powders. Significant advances in Phase I for various materials and in net shape processing...

  11. Bending behavior of thermoplastic composite sheets viscoelasticity and temperature dependency in the draping process

    CERN Document Server

    Ropers, Steffen

    2017-01-01

    Within the scope of this work, Steffen Ropers evaluates the viscoelastic and temperature-dependent nature of the bending behavior of thermoplastic composite sheets in order to further enhance the predictability of the draping simulation. This simulation is a useful tool for the development of robust large scale processes for continuously fiber-reinforced polymers (CFRP). The bending behavior thereby largely influences the size and position of wrinkles, which are one of the most common processing defects for continuously fiber-reinforced parts. Thus, a better understanding of the bending behavior of thermoplastic composite sheets as well as an appropriate testing method along with corresponding material models contribute to a wide-spread application of CFRPs in large scale production. Contents Thermoplastic Prepregs Draping Simulation of Thermoplastic Prepregs Bending Characterization of Textile Composites Modeling of Bending Behavior Target Groups Researchers and students in the field of polymer, lightweight,...

  12. High-temperature hybrid welding of thermoplastic (CF/Peek) to thermoset (CF/Epoxy) composites

    NARCIS (Netherlands)

    Fernandez Villegas, I.; Vizcaino Rubio, P.

    2015-01-01

    Thermoset composites are widely used for the manufacturing of modern composite aircrafts. The use of thermoplastic composites (TPC) in aerospace applications is, however, gradually increasing owing to their cost-effectiveness in manufacturing and improved damage tolerance. An example of the use of

  13. Profile extrusion and mechanical properties of crosslinked wood–thermoplastic composites

    Science.gov (United States)

    Magnus Bengtsson; Kristiina Oksman; Stark Nicole M.

    2006-01-01

    Challenges for wood-thermoplastic composites to be utilized in structural applications are to lower product weight and to improve the long-term load performance. Silane crosslinking of the composites is one way to reduce the creep during long-term loading and to improve the mechanical properties. In this study, silane crosslinked wood-polyethylene composites were...

  14. Near net shape processing: A necessity for advanced materials applications

    Science.gov (United States)

    Kuhn, Howard A.

    1993-01-01

    High quality discrete parts are the backbones for successful operation of equipment used in transportation, communication, construction, manufacturing, and appliances. Traditional shapemaking for discrete parts is carried out predominantly by machining, or removing unwanted material to produce the desired shape. As the cost and complexity of modern materials escalates, coupled with the expense and environmental hazards associated with handling of scrap, it is increasingly important to develop near net shape processes for these materials. Such processes involve casting of liquid materials, consolidation of powder materials, or deformation processing of simple solid shapes into the desired shape. Frequently, several of these operations may be used in sequence to produce a finished part. The processes for near net shape forming may be applied to any type of material, including metals, polymers, ceramics, and their composites. The ability to produce shapes is the key to implementation of laboratory developments in materials science into real world applications. This seminar presents an overview of near net shapemaking processes, some application examples, current developments, and future research opportunities.

  15. Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites.

    Science.gov (United States)

    Mengeloglu, Fatih; Karakus, Kadir

    2008-01-24

    Thermal behaviors of wheat straw flour (WF) filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

  16. Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Kadir Karakus

    2008-01-01

    Full Text Available Thermal behaviors of wheat straw flour (WF filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

  17. Joining of aluminum and long fiber thermoplastic (LFT) composites

    Science.gov (United States)

    Kulkarni, Rahul R.

    Metal/polymer joints are used in variety of areas: aerospace, automotive, prosthetic devices, electronic packaging, etc. The present study involves a tailcone, which is currently made of aluminum and a new design will involve a joint between aluminum and long fiber thermoplastic (LFT) composite. The new tailcones were processed by insert molding, also called as extrusion-compression molding. Finite element (FE) models were used to obtain a temperature profile during cooling of tailcone from processing and to estimate thermal stresses generated. Experimental verification of the temperature profile was obtained by IR thermography. It was observed that the LFT part of the tailcone cooled faster than aluminum. During the cooling of the tailcone, the aluminum insert acted as a heat sink because of the large difference between the thermal conductivities of aluminum and the LFT composite. Thermal stresses computed were 2.5 MPa and 12 MPa in the case of beaded and threaded insert tailcones, respectively. Static pullout tests were done to obtain an insight into the failure mechanisms of the joint between aluminum and LFT composite. Both the tailcone configurations, with beaded and threaded inserts, showed about the same average peak load, 96 kN. Radiographic and metallographic studies showed that the damage at the interface between aluminum and LFT composite occurred in the form of microcracks, followed by complete separation normal to the stress axis. The tailcones housed in projectiles were test fired and it was found that the HBTs disintegrated immediately after they came out of the barrel. A new design was proposed to overcome the drawbacks of the HBTs, called filled-back tailcone (FBT). Static pullout tests on FBTs showed no failure of the tailcones, which was in accord with the test firing where tailcone did not fail. The study of aluminum/LFT composite interfaces was extended into the realm of laminated composites. Laminated composites were made in the form of

  18. The Development of High Temperature Thermoplastic Composite Materials for Additive Manufactured Autoclave Tooling

    Energy Technology Data Exchange (ETDEWEB)

    Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lindahl, John M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hassen, Ahmed A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    In this work, ORNL and Techmer investigated and screened different high temperature thermoplastic reinforced materials to fabricate composite molds for autoclave processes using Additive Manufacturing (AM) techniques. This project directly led to the development and commercial release of two printable, high temperature composite materials available through Techmer PM. These new materials are targeted for high temperature tooling made via large scale additive manufacturing.

  19. Composite panels made with biofiber or office wastepaper bonded with thermoplastic and/or thermosetting resin

    Science.gov (United States)

    James H. Muehl; Andrzej M. Krzysik; Poo Chow

    2004-01-01

    The purpose of this study was to evaluate two groups of composite panels made from two types of underutilized natural fiber sources, kenaf bast fiber and office wastepaper, for their suitability in composite panels. All panels were made with 5% thermosetting phenol-formaldehyde (PF) resin and 1.5% wax. Also, an additional 10% polypropylene (PP) thermoplastic resin was...

  20. Recycling of ligno-cellulosic and polythylene wastes from agricultural operations in thermoplastic composites

    Science.gov (United States)

    In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. In the past several years, the availability of good quality wood fiber has been diminishing and prices of wood and plastic have been increasing. Therefore, the vast qua...

  1. Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

    NARCIS (Netherlands)

    Gouin O'Shaughnessey, P.; Dube, M; Fernandez Villegas, I.

    2016-01-01

    A three-dimensional finite element model of the induction welding of carbon fiber/polyphenylene sulfide thermoplastic composites is developed. The model takes into account a stainless steel mesh heating element located at the interface of the two composite adherends to be welded. This heating

  2. Zero-flow : A novel approach to continuous ultrasonic welding of CF/PPS thermoplastic composite plates

    NARCIS (Netherlands)

    Senders, F.; van Beurden, M.; Palardy, G.; Fernandez Villegas, I.

    2016-01-01

    Continuous ultrasonic welding of plastic films, fabrics, and even thermoplastic composite prepreg tape is a common industrial practice. However, continuous ultrasonic welding of stiff thermoplastic composite plates is challenging due to squeeze flow of resin at the welding interface, and significant

  3. Studies on the structure and properties of thermoplastic starch/luffa fiber composites

    International Nuclear Information System (INIS)

    Kaewtatip, Kaewta; Thongmee, Jariya

    2012-01-01

    Highlights: ► Thermoplastic starch/luffa fiber composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► Luffa fiber decreases the water absorption of TPS. -- Abstract: Thermoplastic starch (TPS)/luffa fiber composites were prepared using compression molding. The luffa fiber contents ranged from 0 wt.% to 20 wt.%. The tensile strength of the TPS/luffa fiber composite with 10 wt.% of luffa fiber had a twofold increase compared to TPS. The temperature values of maximum weight loss of the TPS/luffa fiber composites were higher than for TPS. The water absorption of the TPS/luffa fiber composites decreased significantly when the luffa fiber contents increased. The strength of adhesion between the luffa fiber and the TPS matrix was clearly demonstrated by their compatibility presumably due to their similar chemical structures as shown by scanning electron microscope (SEM) micrographs and Fourier transform infrared (FTIR) spectra.

  4. Coefficient of Friction Measurements for Thermoplastics and Fiber Composites under Low Sliding Velocity and High Pressure

    DEFF Research Database (Denmark)

    Poulios, Konstantinos; Svendsen, G.; Hiller, Jochen

    2012-01-01

    materials which are untypical for brake applications, like thermoplastics and fiber composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fiber composite......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are however brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible that friction...

  5. Final Report: Interphase Analysis and Control in Fiber Reinforced Thermoplastic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Jon J. Kellar; William M. Cross; Lidvin Kjerengtroen

    2009-03-14

    This research program builds upon a multi-disciplinary effort in interphase analysis and control in thermoplastic matrix polymer matrix composites (PMC). The research investigates model systems deemed of interest by members of the Automotive Composites Consortium (ACC) as well as samples at the forefront of PMC process development (DRIFT and P4 technologies). Finally, the research investigates, based upon the fundamental understanding of the interphases created during the fabrication of thermoplastic PMCs, the role the interphase play in key bulk properties of interest to the automotive industry.

  6. Characterization of elastic-viscoplastic properties of an AS4/PEEK thermoplastic composite

    Science.gov (United States)

    Yoon, K. J.; Sun, C. T.

    1991-01-01

    The elastic-viscoplastic properties of an AS4/PEEK (APC-2) thermoplastic composite were characterized at 24 C (75 F) and 121 C (250 F) by using a one-parameter viscoplasticity model. To determine the strain-rate effects, uniaxial tension tests were performed on unidirectional off-axis coupon specimens with different monotonic strain rates. A modified Bodner and Partom's model was also used to describe the viscoplasticity of the thermoplastic composite. The experimental results showed that viscoplastic behavior can be characterized quite well using the one-parameter overstress viscoplasticity model.

  7. Sensitivity analysis for the process integrated online polarization of piezoceramic modules in thermoplastic composites

    International Nuclear Information System (INIS)

    Hufenbach, W; Gude, M; Modler, N; Heber, T; Tyczynski, T

    2010-01-01

    The use of active composite structures in high-volume applications requires novel robust manufacturing processes as well as specially adapted functional modules. The paper presents actual research results with regard to the process-immanent polarization of novel thermoplastic-compatible piezoceramic modules (TPM) during the consolidation process of active fibre-reinforced thermoplastic composite structures. In particular the influence of varying manufacture process parameters of a hot-press process on the polarization behaviour is investigated. The main principal objective is the purposeful utilization of process parameters for polarization support

  8. Viscoelastic bending model for continuous fiber-reinforced thermoplastic composites in melt

    NARCIS (Netherlands)

    Sachs, U.; Akkerman, R.

    2017-01-01

    Bending of single plies or stacks of multiple plies is an essential deformation mechanism during thermoforming of thermoplastic composites. A reliable prediction of the forming process requires an accurate description of the bending behavior. To this end, a characterization method for the bending of

  9. Are reactive thermoplastic polymers suitable for future wind turbine composite materials blades?

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2014-01-01

    , it was found that only two potential reactive thermoplastic resin systems qualify for different processing requirements for blade manufacturing. Hence, the article focuses on the issues with the use of reactive polymers like APA-6 (Caprolactam) and CBT (Cyclic Butylene Terephtalate) resin systems for composite...

  10. Experimental characterisation of Lamb wave propagation through thermoplastic composite ultrasonic welds

    NARCIS (Netherlands)

    Viegas Ochoa de Carvalho, Pedro; Fernandez Villegas, I.; Groves, R.M.; Benedictus, R.

    2016-01-01

    Ultrasonic welding is a very promising technique for joining thermoplastic composite (TpC) components in aircraft primary structures [1, 2]. The potential introduction of new lightweight structures in civil aviation has been driving the change towards condition-based maintenance (CBM) as an

  11. Coefficient of Friction Measurements for Thermoplastics and Fibre Composites Under Low Sliding Velocity and High Pressure

    DEFF Research Database (Denmark)

    Poulios, Konstantinos; Svendsen, Gustav Winther; Hiller, Jochen

    2013-01-01

    that friction materials which are untypical for brake applications, like thermoplastics and fibre composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fibre......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are, however, brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible...... in order to interpret the changes of friction observed during the running-in phase....

  12. Net Shape Technology in Aerospace Structures. Volume 1.

    Science.gov (United States)

    1986-11-01

    inx, cs Art Metal Conpan In Japan, %% hich is making fibr- r c n t’rccd a lu m in u n pistons for diesel engines for Toyota . The pro,:css is ,qucclc...5-,,.t,,.. ’ ’.,-.𔃽 , ’- ’Z ’- ,-% ,% , , ’’e $. , $’I ,, ,-r N ". . .,%! -, , ;’,! ----------- 23. Stout , R. J. Thermoplastic Composite...McDonnell Aircraft Company Thomas E. Steelman, Rockwell International Robert J. Stout , General Dynamics Corporation ’.’ Allan T. Taylor, Boeing Commercial

  13. Thermoplastic starch composites with TiO2 particles: preparation, morphology, rheology and mechanical properties

    Czech Academy of Sciences Publication Activity Database

    Ostafinska, Aleksandra; Mikešová, Jana; Krejčíková, Sabina; Nevoralová, Martina; Šturcová, Adriana; Zhigunov, Alexander; Michálková, Danuše; Šlouf, Miroslav

    2017-01-01

    Roč. 101, August (2017), s. 273-282 ISSN 0141-8130 R&D Projects: GA ČR(CZ) GA14-17921S Institutional support: RVO:61389013 Keywords : thermoplastic starch * titanium dioxide particles * morphology Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 3.671, year: 2016

  14. Impact of Ionic Liquids on Silver Thermoplastic Composite Membrane Polyurethane for Propane/Propylene Separation

    OpenAIRE

    Wang, Yu; Yong Goh, Tee; Goodrich, Peter; Atilhan, Mert; Khraisheh, Majeda; Rooney, David; Thompson, Jillian; Jacquemin, Johan

    2017-01-01

    This work describes newly synthesized composite polymeric membranes and their utilization in propane/propylene separation in a gas mixture. The nonporous composite polymers were successfully synthesized by using thermoplastic polyurethane (TPU) and several silver salts/silver salts with ionic liquids (ILs). Our studies showed that silver bis(trifluoromethanesulfonyl)imide (Ag[Tf2N]) containing membranes outperformed other silver salt containing membranes in terms of selectivity. In addition, ...

  15. Building Block Approach' for Structural Analysis of Thermoplastic Composite Components for Automotive Applications

    Science.gov (United States)

    Carello, M.; Amirth, N.; Airale, A. G.; Monti, M.; Romeo, A.

    2017-12-01

    Advanced thermoplastic prepreg composite materials stand out with regard to their ability to allow complex designs with high specific strength and stiffness. This makes them an excellent choice for lightweight automotive components to reduce mass and increase fuel efficiency, while maintaining the functionality of traditional thermosetting prepreg (and mechanical characteristics) and with a production cycle time and recyclability suited to mass production manufacturing. Currently, the aerospace and automotive sectors struggle to carry out accurate Finite Elements (FE) component analyses and in some cases are unable to validate the obtained results. In this study, structural Finite Elements Analysis (FEA) has been done on a thermoplastic fiber reinforced component designed and manufactured through an integrated injection molding process, which consists in thermoforming the prepreg laminate and overmolding the other parts. This process is usually referred to as hybrid molding, and has the provision to reinforce the zones subjected to additional stresses with thermoformed themoplastic prepreg as required and overmolded with a shortfiber thermoplastic resin in single process. This paper aims to establish an accurate predictive model on a rational basis and an innovative methodology for the structural analysis of thermoplastic composite components by comparison with the experimental tests results.

  16. Mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane composites

    International Nuclear Information System (INIS)

    Sapuan, S.M.; Pua, Fei-ling; El-Shekeil, Y.A.; AL-Oqla, Faris M.

    2013-01-01

    Highlights: • We developed composites from kenaf and thermoplastic polyurethane. • Soil burial of composites after 80 days shows increase in flexural strength. • Soil burial of composites after 80 days shows increase in flexural modulus. • Tensile properties of composites degrade after soil burial tests. • We investigate the morphological fracture through scanning electron microscopy. - Abstract: A study on mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane (TPU) composites is presented in this paper. Kenaf bast fibre reinforced TPU composites were prepared via melt-mixing method using Haake Polydrive R600 internal mixer. The composites with 30% fibre loading were prepared based on some important parameters; i.e. 190 °C for reaction temperature, 11 min for reaction time and 400 rpm for rotating speed. The composites were subjected to soil burial tests where the purpose of these tests was to study the effect of moisture absorption on the mechanical properties of the composites. Tensile and flexural properties of the composites were determined before and after the soil burial tests for 20, 40, 60 and 80 days. The percentages of both moisture uptake and weight gain after soil burial tests were recorded. Tensile strength of kenaf fibre reinforced TPU composite dropped to ∼16.14 MPa after 80 days of soil burial test. It was also observed that there was no significant change in flexural properties of soil buried kenaf fibre reinforced TPU composite specimens

  17. A thermo-viscoelastic approach for the characterization and modeling of the bending behavior of thermoplastic composites – Part II

    NARCIS (Netherlands)

    Ropers, Steffen; Sachs, Ulrich; Kardos, Marton; Osswald, Tim A.

    2017-01-01

    A proper description of the bending behavior is crucial to obtain accurate forming simulations, especially for continuous fiber-reinforced thermoplastic composites. These materials exhibit a highly temperature and bending-curvature dependent bending stiffness. These dependencies make the property

  18. Modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process

    Science.gov (United States)

    Xiong, H.; Hamila, N.; Boisse, P.

    2017-10-01

    Pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices, especially for the consolidation effects. A viscoelastic relaxation model is proposed to characterize the consolidation behavior of thermoplastic prepregs based on compaction tests with a range of temperatures. The intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining a new developed solid shell finite element and the consolidation models.

  19. Nonlinear analysis of AS4/PEEK thermoplastic composite laminate using a one parameter plasticity model

    Science.gov (United States)

    Sun, C. T.; Yoon, K. J.

    1990-01-01

    A one-parameter plasticity model was shown to adequately describe the orthotropic plastic deformation of AS4/PEEK (APC-2) unidirectional thermoplastic composite. This model was verified further for unidirectional and laminated composite panels with and without a hole. The nonlinear stress-strain relations were measured and compared with those predicted by the finite element analysis using the one-parameter elastic-plastic constitutive model. The results show that the one-parameter orthotropic plasticity model is suitable for the analysis of elastic-plastic deformation of AS4/PEEK composite laminates.

  20. Green composites of thermoplastic corn starch and recycled paper cellulose fibers

    Directory of Open Access Journals (Sweden)

    Amnuay Wattanakornsiri

    2011-08-01

    Full Text Available Ecological concerns have resulted in a renewed interest in environmental-friendly composites issues for sustainabledevelopment as a biodegradable renewable resource. In this work we used cellulose fibers from recycled newspaper as reinforcementfor thermoplastic starch in order to improve its mechanical, thermal and water resistance properties. The compositeswere prepared from corn starch plasticized by glycerol (30% wt/wt of glycerol to starch as matrix that was reinforcedwith micro-cellulose fibers, obtained from used newspaper, with fiber content ranging from 0 to 8% (wt/wt of fibers to matrix.Physical properties of composites were determined by mechanical tensile tests, differential scanning calorimetry, thermogravimetricanalysis, water absorption measurement and scanning electron microscopy. The results showed that higherfibers content raised the tensile strength and elastic modulus up to 175% and 292%, respectively, when compared to thenon-reinforced thermoplastic starch. The addition of the fibers improved the thermal resistance and decreased the waterabsorption up to 63%. Besides, scanning electron microscopy illustrated a good adhesion between matrix and fibers. Theseresults indicated that thermoplastic starch reinforced with recycled newspaper cellulose fibers could be fruitfully used ascommodity plastics being strong, cheap, abundant and recyclable.

  1. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    International Nuclear Information System (INIS)

    Tavlet, M.; Fontaine, A.; Schoenbacher, H.

    1998-01-01

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a 60 Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  2. Properties and performance of flax yarn/thermoplastic polyester composites

    DEFF Research Database (Denmark)

    Madsen, Bo; Mehmood, Shahid

    2012-01-01

    and transverse directions are well simulated by rule of mixtures models. In the axial direction, at a fiber volume fraction of 0.50, the experimental tensile modulus and ultimate tensile stress are 32 GPa and 350 MPa, respectively. In comparison, for glass fiber composites at a fiber volume fraction of 0.......50, the tensile modulus and ultimate tensile stress are calculated to be 38 GPa and 1800 MPa, respectively. The flax yarn composites show better specific tensile modulus than the glass fiber composites with values of 23 GPa/g/cm3 and 20 GPa/g/cm3, respectively. An analysis of data from previous studies...... of unidirectional natural fibre composites demonstrates comparatively good reinforcement efficiency of the flax yarn fibers with an effective tensile modulus and ultimate tensile stress of the fibers in the area of 70 GPa and 800 MPa, respectively. Altogether, it is demonstrated that composites with high...

  3. Temperature rise due to mechanical energy dissipation in undirectional thermoplastic composites(AS4/PEEK)

    Science.gov (United States)

    Georgious, I. T.; Sun, C. T.

    1992-01-01

    The history of temperature rise due to internal dissipation of mechanical energy in insulated off-axis uniaxial specimens of the unidirectional thermoplastic composite (AS4/PEEK) has been measured. The experiment reveals that the rate of temperature rise is a polynomial function of stress amplitude: It consists of a quadratic term and a sixth power term. This fact implies that the specific heat of the composite depends on the stretching its microstructure undergoes during deformation. The Einstein theory for specific heat is used to explain the dependence of the specific heat on the stretching of the microstructure.

  4. Puncture-Healing Thermoplastic Resin Carbon-Fiber Reinforced Composites

    Science.gov (United States)

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

    2017-01-01

    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  5. Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

    Science.gov (United States)

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

    2015-01-01

    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  6. Improvements of thermoforming of thermoplastic composites using a collection of rubber particles as a soft mould half : Experiments and modelling

    NARCIS (Netherlands)

    Antonelli, V.

    2014-01-01

    Compression moulding is the ideal candidate for large series production of thermoplastic composite parts. Improvements in this production technique will make it more appealing for those markets that are reluctant to use composites because of their development costs. Unlike other composites

  7. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing

    Science.gov (United States)

    Villegas, Irene F.; Palardy, Genevieve

    2016-01-01

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints. PMID:26890931

  8. Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

    Energy Technology Data Exchange (ETDEWEB)

    Davoodi, M M; Sapuan, S M; Ali, Aidy [Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia 43400 UPM Serdang, Selangor (Malaysia); Ahmad, D; Khalina, A, E-mail: makinejadm2@asme.org [Department of Biological and Agricultural Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia)

    2010-05-15

    Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

  9. Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

    International Nuclear Information System (INIS)

    Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

    2010-01-01

    Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

  10. Thermoplastic polybutadiene-based polyurethane/carbon nanofiber composites

    Czech Academy of Sciences Publication Activity Database

    Špírková, Milena; Duszová, A.; Poreba, Rafal; Kredatusová, Jana; Bureš, R.; Fáberová, M.; Šlouf, Miroslav

    2014-01-01

    Roč. 67, December (2014), s. 434-440 ISSN 1359-8368 R&D Projects: GA ČR(CZ) GA13-06700S Institutional support: RVO:61389013 Keywords : carbon fibre * polymer–matrix composites (PMCs) * mechanical properties Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.983, year: 2014

  11. Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

    Energy Technology Data Exchange (ETDEWEB)

    Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir, E-mail: smadakbas@marmara.edu.tr [Department of Chemistry, Marmara University, Istanbul (Turkey)

    2016-03-15

    In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

  12. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

    Science.gov (United States)

    Reinprecht, Yarmilla; Arif, Muhammad; Simon, Leonardo C; Pauls, K Peter

    2015-01-01

    Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP) matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs) grown in different environments were incorporated into PP at 20% (wt/wt) by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL) for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

  13. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

    Directory of Open Access Journals (Sweden)

    Yarmilla Reinprecht

    Full Text Available Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs grown in different environments were incorporated into PP at 20% (wt/wt by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

  14. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites

    Science.gov (United States)

    Reinprecht, Yarmilla; Arif, Muhammad; Simon, Leonardo C.; Pauls, K. Peter

    2015-01-01

    Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP) matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs) grown in different environments were incorporated into PP at 20% (wt/wt) by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL) for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue. PMID:26167917

  15. Forming of carbon fiber reinforced thermoplastic composite tubes - Experimental and numerical approaches

    Science.gov (United States)

    Maron, Bernhard; Garthaus, Christian; Lenz, Florian; Hornig, Andreas; Hübner, Michael; Gude, Maik

    2016-10-01

    Continuous-reinforced thermoplastic composites are of growing importance for series production of lightweight components in manifold industrial areas. Novel manufacturing technologies allow the production of hollow semi-finished products that are post formed to enhance functionality. To maximize efficiency in the development process of such components it is necessary to map the forming processes numerically using Finite Elements(FE)-methods. The aim is to perform feasibility studies at an early stage, reduce development time by virtual process optimization and to generate a detailed understanding of the post formed fiber architecture for further structural-mechanical analysis.

  16. Dissipation of mechanical work and temperature rise in AS4/PEEK thermoplastic composite

    Science.gov (United States)

    Georgiou, I.; Sun, C. T.

    1990-01-01

    The dissipated mechanical work per cycle of sinusoidal stress in the thermoplastic composite material AS4/PEEK was measured as a function of stress amplitude for fixed frequency and fiber orientation. The experimental result shows that the dissipated work per cycle is proportional to the square of the stress amplitude. Using the concept of the equivalent isotropic material, it is shown that the relaxation modulus satisfies a proportionality condition. Also, the rate of temperature rise due to sinusoidal stresses has been measured as a function of stress amplitude. The result shows that the rate of temperature rise is not proportional to the square of the stress amplitude.

  17. Tensile strength of ramie yarn (spinning by machine)/HDPE thermoplastic matrix composites

    International Nuclear Information System (INIS)

    Banowati, Lies; Hadi, Bambang K.; Suratman, Rochim; Faza, Aulia

    2016-01-01

    Technological developments should be trooped to prevent a gap between technology and environmental sustainability, then it needs to be developed “Green technology”. In this research is making of green composites which use natural fiber ramie as reinforcement. Whereas the matrix used was HDPE (High Density Polyethylene) thermoplastic polymer which could be recycled and had a good formability and flexibility. The ramie yarns and fibers for unidirectional (0°) direction respectively were mixed with HDPE powder and processed using hot compression molding. The surface morphology was observed by SEM (Scanning Electrone Microscopy). Results showed that both tensile strength of the ramie fiber/HDPE composites increased in comparison with the ramie yarn (spinning by machine)/HDPE composites. However, the ramie yarn (spinning by machine)/HDPE composites have a good producibility for wider application. Analysis of the test results using the Weibull distribution as approaches to modeling the reliability of the specimens.

  18. Manufacturing of thin walled near net shape iron castings

    DEFF Research Database (Denmark)

    Larsen, Per Leif

    2003-01-01

    to be substituting iron casings with aluminum castings. Substituting iron castings with aluminum castings is not as easy as first believed, and hence the substitution is very slow. This combined with the lack of fully exploiting the potential in iron castings, makes research in iron castings interesting. The 60......The demand for near net shape thin walled iron castings is growing. This has several reasons, the main one is the need for lowering the fuel consumption of cars; the easiest way to do that is to lower the weight of the cars. The best way to do this was for a period of time believed.......000.000 cars produced world wide each year consumes enormous amounts of cast parts ! The aim of the project is to develop the green sand molding method on DISAMATIC to be able to deal with the new demands for thin walled near net shape castings in iron....

  19. Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites

    Directory of Open Access Journals (Sweden)

    Sean Bowman

    2018-03-01

    Full Text Available Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa, flexural modulus (>63 GPa, and interlaminar shear strength (>27 MPa, indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

  20. Environment-friendly, flame retardant thermoplastic elastomer-magnesium hydroxide composites

    Science.gov (United States)

    Tang, Hao; Chen, Kunfeng; Li, Xiaonan; Ao, Man; Guo, Xinwen; Xue, Dongfeng

    Halogen-free and environment-friendly magnesium hydroxide (Mg(OH)2) was synthesized to enhance the flame retardant properties of thermoplastic elastomer (TPE). When the Mg(OH)2 content was optimized to 35wt.%, the TPE-Mg(OH)2 composites exhibited the best flame retardant properties. The results showed that there was a delay of ignition time of the samples containing Mg(OH)2; compared with the samples without Mg(OH)2, the heat release rate and total heat release decrease by 31.4% and 35.6%, while total smoke production and mass loss rate reduce by 56% and 34.2%, respectively. This work opens a door to manufacture fire-resistant polymer-based composites with environmental-friendly flame retardant additives by controllable crystallization and chemical strategies.

  1. Bonding and nondestructive evaluation of graphite/PEEK composite and titanium adherends with thermoplastic adhesives

    Science.gov (United States)

    Hodges, W. T.; Tyeryar, J. R.; Berry, M.

    1985-01-01

    Bonded single overlap shear specimens were fabricated from Graphite/PEEK (Polyetheretherketone) composite adherends and titanium adherends. Six advanced thermoplastic adhesives were used for the bonding. The specimens were bonded by an electromagnetic induction technique producing high heating rates and high-strength bonds in a few minutes. This contrasts with conventionally heated presses or autoclaves that take hours to process comparable quality bonds. The Graphite/PEEK composites were highly resistant to delamination during the testing. This allowed the specimen to fail exclusively through the bondline, even at very high shear loads. Nondestructive evaluation of bonded specimens was performed ultrasonically by energizing the entire thickness of the material through the bondline and measuring acoustic impedance parameters. Destructive testing confirmed the unique ultrasonic profiles of strong and weak bonds, establishing a standard for predicting relative bond strength in subsequent specimens.

  2. Neutron shielding behavior of thermoplastic natural rubber/boron carbide composites

    Science.gov (United States)

    Mat Zali, Nurazila; Yazid, Hafizal; Megat Ahmad, Megat Harun Al Rashid

    2018-01-01

    Many shielding materials have been designed against the harm of different types of radiation to the human body. Today, polymer-based lightweight composites have been chosen by the radiation protection industry. In the present study, thermoplastic natural rubber (TPNR) composites with different weight percent of boron carbide (B4C) fillers (0% to 30%) were fabricated as neutron shielding through melt blending method. Neutron attenuation properties of TPNR/B4C composites have been investigated. The macroscopic cross section (Σ), half value layer (HVL) and mean free path length (λ) of the composites have been calculated and the transmission curves have been plotted. The obtained results show that Σ, HVL and λ greatly depend on the B4C content. Addition of B4C fillers into TPNR matrix were found to enhance the macroscopic cross section values thus decrease the mean free path length (λ) and half value layer (HVL) of the composites. The transmission curves exhibited that the neutron transmission of the composites decreased with increasing shielding thickness. These results showed that TPNR/B4C composites have high potential for neutron shielding applications.

  3. Effect of processing conditions on the interfacial zone of high performances thermoplastic composites

    International Nuclear Information System (INIS)

    Verdeau, Caroline

    1988-01-01

    This study concerns the microstructural and mechanical characterization performances thermoplastic unidirectional composites. Two semi-crystalline composites, APC2 (Peek/Carbon) and AC 40.60 (Pps/carbon) and one amorphous composite FC.PEI (PEI/Carbon) have been studied. Different processing conditions for the APC2 and AC 40.60 specimens have been employed. Amorphous matrix composites (fast cooling rates), crystalline matrix composites (slow cooling rates) and the effects of heat treatments on the matrix (lengthy hold time at the melting point followed by slow cooling) have been studied. Static test (3 points bending tests, transverse tensile tests - ±45 deg., tensile tests) allowed the different interfacial qualities to be revealed. If the fiber/matrix adhesion is excellent for APC2, it is poor for the FCPEI and AC 40.60 composites. The dynamic tests conducted on the torsion pendulum (forced oscillations; low frequencies) have shown for APC2 the existence of trans-crystallinity (mono-dimensional growth, perpendicular to the fiber surface) in the vicinity of the fiber. It has been shown that the fraction of trans-crystallinity is most important for treated specimens. In this study, an approach of the modelization of the viscoelastic behaviour of composites materials has been proposed. (author) [fr

  4. Damage detection in laminar thermoplastic composite materials by means of embedded optical fibers

    Directory of Open Access Journals (Sweden)

    Kojović Aleksandar M.

    2006-01-01

    Full Text Available This paper investigates the possibility of applying optical fibers as sensors for investigating low energy impact damage in laminar thermoplastic composite materials, in real time. Impact toughness testing by a Charpy impact pendulum with different loads was conducted in order to determine the method for comparative measurement of the resulting damage in the material. For that purpose intensity-based optical fibers were built in to specimens of composite materials with Kevlar 129 (the DuPont registered trade-mark for poly(p-phenylene terephthalamide woven fabric as reinforcement and thermoplastic PVB (poly(vinyl butyral as the matrix. In some specimens part of the layers of Kevlar was replaced with metal mesh (50% or 33% of the layers. Experimental testing was conducted in order to observe and analyze the response of the material under multiple low-energy impacts. Light from the light-emitting diode (LED was launched to the embedded optical fiber and was propagated to the phototransistor-based photo detector. During each impact, the signal level, which is proportional to the light intensity in the optical fiber, drops and then slowly recovers. The obtained signals were analyzed to determine the appropriate method for real time damage monitoring. The major part of the damage occurs during impact. The damage reflects as a local, temporary release of strain in the optical fiber and an increase of the signal level. The obtained results show that intensity-based optical fibers could be used for measuring the damage in laminar thermoplastic composite materials. The acquired optical fiber signals depend on the type of material, but the same set of rules (relatively different, depending on the type of material could be specified. Using real time measurement of the signal during impact and appropriate analysis enables quantitative evaluation of the impact damage in the material. Existing methods in most cases use just the intensity of the signal before

  5. Effect of jute and kapok fibers on properties of thermoplastic cassava starch composites

    International Nuclear Information System (INIS)

    Prachayawarakorn, Jutarat; Chaiwatyothin, Sudarat; Mueangta, Suwat; Hanchana, Areeya

    2013-01-01

    Highlights: ► TPCS matrix was reinforced by the low (jute) and high (kapok) absorbency cellulosic fibers. ► Water absorption of the TPCS/jute and TPCS/kapok fiber composites decreases. ► Stress and Young’s modulus of the TPCS/jute and TPCS/kapok fiber composites increase. ► Thermal degradation temperature of the TPCS/kapok fiber composite decreases. - Abstract: Since mechanical properties and water uptake of biodegradable thermoplastic cassava starch (TPCS) was still the main disadvantages for many applications. The TPCS matrix was, therefore, reinforced by two types of cellulosic fibers, i.e. jute or kapok fibers; classified as the low and high oil absorbency characteristics, respectively. The TPCS, plasticized by glycerol, was compounded by internal mixer and shaped by compression molding machine. It was found that water absorption of the TPCS/jute fiber and TPCS/kapok fiber composites was clearly reduced by the addition of the cellulosic fibers. Moreover, stress at maximum load and Young’s modulus of the composites increased significantly by the incorporation of both jute and kapok fibers. Thermal degradation temperature, determined from thermogravimetric analysis (TGA), of the TPCS matrix increased by the addition of jute fibers; however, thermal degradation temperature decreased by the addition of kapok fibers. Functional group analysis and morphology of the TPCS/jute fiber and TPCS/kapok fiber composites were also examined using Fourier Transform Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM) techniques

  6. A constitutive model for AS4/PEEK thermoplastic composites under cyclic loading

    Science.gov (United States)

    Rui, Yuting; Sun, C. T.

    1990-01-01

    Based on the basic and essential features of the elastic-plastic response of the AS4/PEEK thermoplastic composite subjected to off-axis cyclic loadings, a simple rate-independent constitutive model is proposed to describe the orthotropic material behavior for cyclic loadings. A one-parameter memory surface is introduced to distinguish the virgin deformation and the subsequent deformation process and to characterize the loading range effect. Cyclic softening is characterized by the change of generalized plastic modulus. By the vanishing yield surface assumption, a yield criterion is not needed and it is not necessary to consider loading and unloading separately. The model is compared with experimental results and good agreement is obtained.

  7. Injection-Molded Long-Fiber Thermoplastic Composites: From Process Modeling to Prediction of Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Jin, Xiaoshi; Tucker III, Charles L.; Costa, Franco

    2013-12-18

    This article illustrates the predictive capabilities for long-fiber thermoplastic (LFT) composites that first simulate the injection molding of LFT structures by Autodesk® Simulation Moldflow® Insight (ASMI) to accurately predict fiber orientation and length distributions in these structures. After validating fiber orientation and length predictions against the experimental data, the predicted results are used by ASMI to compute distributions of elastic properties in the molded structures. In addition, local stress-strain responses and damage accumulation under tensile loading are predicted by an elastic-plastic damage model of EMTA-NLA, a nonlinear analysis tool implemented in ABAQUS® via user-subroutines using an incremental Eshelby-Mori-Tanaka approach. Predicted stress-strain responses up to failure and damage accumulations are compared to the experimental results to validate the model.

  8. Additive Manufacturing of Near-net Shaped Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-26

    The technical objective of this technical collaboration phase I proposal is to fabricate near net-shaped permanent magnets using alloy powders utilizing direct metal deposition technologies at the ORNL MDF. Direct Manufacturing using the POM laser system was used to consolidate Nd2Fe14B (NdFeB) magnet powders into near net-shape parts efficiently and with virtually no wasted material as part of the feasibility study. We fabricated builds based on spherical NdFeB magnet particles. The results show that despite the ability to fabricate highly reactive materials in the laser deposition process, the magnetic coercivity and remanence of the NdFeB hard magnets is significantly reduced. X-ray powder diffraction in conjunction with electron microscopy showed that the material experienced a primary Nd2Fe17Bx solidification due to the undercooling effect (>60K). Consequently the presence of alpha iron phase resulted in deterioration of the build properties. Further optimization of the processing parameters is needed to maintain the Nd2Fe14B phase during fabrication.

  9. Production of aluminum-lithium near net shape extruded cylinders

    Science.gov (United States)

    Hartley, Paula J.

    1995-01-01

    In the late 1980's, under funding from the Advanced Launch System Program, numerous near net shape technologies were investigated as a means for producing high quality, low cost Aluminum-Lithium (Al-Li) hardware. Once such option was to extrude near net shape barrel panels instead of producing panels by machining thick plate into a final tee-stiffened configuration (which produced up to 90% scrap). This method offers a reduction in the volume of scrap and consequently reduces the buy-to-fly cost. Investigation into this technology continued under Shuttle-C funding where four Al alloys 2219, 2195, 2096, and RX 818 were extruded. Presented herein are the results of that program. Each alloy was successfully extruded at Wyman Gordon, opened and flattened at Ticorm, and solution heat treated and stretched at Reynolds Metals Company. The first two processes were quite successful while the stretching process did offer some challenges. Due to the configuration of the panels and the stretch press set-up, it was difficult to induce a consistent percentage of cold work throughout the length and width of each panel. The effects of this variation will be assessed in the test program to be conducted at a future date.

  10. Mechanical and Thermal Properties and Morphology of Thermoplastic Polyurethane (TPU/Clay Composites

    Directory of Open Access Journals (Sweden)

    Leandro Pizzatto

    2015-11-01

    Full Text Available In this study, thermoplastic polyurethane (TPU composites were prepared with different nanoclay contents (1, 3 and 10 wt%. The nanoclay Cloisite ®30B (C30B was dispersed in the TPU matrix by melt processing using a twin-screw extruder. The synthesis method of TPU involved the two-step bulk polymerization of polyesterpolyol and 4,4’ diphenylmethanediisocyanate with butane-1,4-diol as the chain extender. The dispersion of the nanoclay particles and its effect on the mechanical and thermal properties of the composites was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy, energy dispersion microanalysis and X ray diffraction. The mechanical characterization was performed through determination of the tensile strength. The TPU 3 wt% composite showed the best improvement with increases in stress and tensile at break (28% and 35%, respectively, compared to the neat TPU (sample without nanoclay. The differential scanning calorimetry and thermogravimetry analyses for composites indicated that the nanoclay did not affect significantly the glass transition, melt, and degradation temperatures of the polymeric matrix, but reduces the molecular mobility.

  11. Impact Behavior of Composite Fan Blade Leading Edge Subcomponent with Thermoplastic Polyurethane Interleave

    Science.gov (United States)

    Miller, Sandi G.; Roberts, Gary D.; Kohlman, Lee W.; Heimann, Paula J.; Pereira, J. Michael; Ruggeri, Charles R.; Martin, Richard E.; McCorkle, Linda S.

    2015-01-01

    Impact damage tolerance and damage resistance is a critical metric for application of polymer matrix composites where failure caused by impact damage could compromise structural performance and safety. As a result, several materials and/or design approaches to improve impact damage tolerance have been investigated over the past several decades. Many composite toughening methodologies impart a trade-off between increased fracture toughness and compromised in-plane strength and modulus. In large part, mechanical tests to evaluate composite damage tolerance include static methods such as Mode I, Mode II, and mixed mode failures. However, ballistic impact damage resistance does not always correlate with static properties. The intent of this paper is to evaluate the influence of a thermoplastic polyurethane veil interleave on the static and dynamic performance of composite test articles. Static coupon tests included tension, compression, double cantilever beam, and end notch flexure. Measurement of the resistance to ballistic impact damage were made to evaluate the composites response to high speed impact. The interlayer material showed a decrease of in-plane performance with only a moderate improvement to Mode I and Mode II fracture toughness. However, significant benefit to impact damage tolerance was observed through ballistic tests.

  12. A Preliminary Investigation of Ductility-Enhancement Mechanism through In Situ Nanofibrillation in Thermoplastic Matrix Composites

    Directory of Open Access Journals (Sweden)

    Bhaskar Patham

    2013-01-01

    Full Text Available A preliminary investigation of interrelationships between tensile stress-strain characteristics and morphology evolution during deformation is conducted on a commercially available thermoplastic composite with a low-surface-energy nanofibrillating poly(tetrafluoroethylene (PTFE additive. In this class of composites, the deformation-associated nanofibrillation of the low-surface-energy additive has been hypothesized to provide an additional dissipation mechanism, thereby enhancing the ductility of the composite. This class of composites offers potential for automotive light weighting in exterior and interior body and fascia applications; it is therefore of interest to investigate processing-structure-property interrelationships in these materials. This study specifically probes the interrelationships between the plastic deformation within the matrix and the fibrillation of the low-surface-energy additive; tensile tests are carried out at two different temperatures which are chosen so as to facilitate and suppress plastic deformation within the matrix polymer. Based on these preliminary investigations, it is noted that PTFE fibrillation acts synergistically with the ductile deformation of the matrix resin resulting in higher strains to failure of the composite; the results also suggest that the mechanism of fibrillation-assisted enhancement of strains to failure may not operate in the absence of matrix plasticity.

  13. Conductive films of silver nanoparticles as novel susceptors for induction welding of thermoplastic composites

    Science.gov (United States)

    Dermanaki Farahani, Rouhollah; Janier, Mathieu; Dubé, Martine

    2018-03-01

    In the present work, a conductive film of silver nanoparticles (nAg) as a novel heating element type, called susceptor, was developed and tested for induction welding of carbon fiber/polyphenylene sulfide (CF/PPS) thermoplastic composites, i.e., unidirectional pre-impregnated 16 plies of CF/PPS compression-molded in a quasi-isotropic stacking sequence. The nAg were synthesized, dispersed in deionized (DI) water and casted onto a pure PPS film, resulting in a conductive film upon the evaporation of DI water and thermal post-annealing. The thermal annealing at 250 °C significantly (by 7 orders) decreased the film’s electrical resistivity from 9.4 × 103 down to 3.1 × 10‑4 Ω cm. The new susceptors led to fast heating rates in induction welding when compared to the standard stainless steel mesh susceptors under similar welding conditions. Lap shear mechanical testing revealed that the apparent lap shear strength (LSS) is sensitive to the susceptors’ resistivity and the input current. A relatively high LSS value was achieved for the specimens welded using the new susceptors which exceeded the value of those welded using stainless steel mesh susceptors (28.3 MPa compared to 20 MPa). The weld interface and specimens’ cross-section observation revealed that the nAg were dispersed and embedded into the resin upon welding. This study contains preliminary results that show high potential of nanoparticles as effective susceptors to further improve the mechanical performance of the joints in welding of thermoplastic composites.

  14. Influence of chemical treatment on the tensile properties of kenaf fiber reinforced thermoplastic polyurethane composite

    Directory of Open Access Journals (Sweden)

    Y. A. El-Shekeil

    2012-12-01

    Full Text Available In this study, the effect of polymeric Methylene Diphenyl Diisocyanate (pMDI chemical treatment on kenaf (Hibiscus cannabinus reinforced thermoplastic polyurethane (TPU/KF was examined using two different procedures. The first consisted of treating the fibers with 4% pMDI, and the second involved 2% NaOH + 4% pMDI. The composites were characterized according to their tensile properties, Fourier Transform Infrared Spectroscopy (FTIR and Scanning Electron Microscopy (SEM. The treatment of the composite with 4% pMDI did not significantly affect its tensile properties, but the treatment with 2% NaOH + 4% pMDI significantly increased the tensile properties of the composite (i.e., 30 and 42% increases in the tensile strength and modulus, respectively. FTIR also showed that treatment with 2% NaOH + 4% pMDI led to the strongest H-bonding. Additionally, the surface morphology of specimens after tensile fracture confirmed that the composite treated with 2% NaOH + 4% pMDI had the best adhesion and wettability.

  15. Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

    Directory of Open Access Journals (Sweden)

    Hemanth Rajashekaraiah

    2014-01-01

    Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

  16. Thermoplastic starch composites with TiO2 particles: Preparation, morphology, rheology and mechanical properties.

    Science.gov (United States)

    Ostafińska, A; Mikešová, J; Krejčíková, S; Nevoralová, M; Šturcová, A; Zhigunov, A; Michálková, D; Šlouf, M

    2017-08-01

    Composites of thermoplastic starch (TPS) with titanium dioxide particles (mTiO 2 ; average size 0.1μm) with very homogeneous matrix and well-dispersed filler were prepared by a two-step method, including solution casting (SC) followed by melt mixing (MM). Light and scanning electron microscopy confirmed that only the two-step procedure (SC+MM) resulted in ideally homogeneous TPS/mTiO 2 systems. The composites prepared by single-step MM contained non-plasticized starch granules and the composites prepared by single-step SC suffered from mTiO 2 agglomeration. Dynamic mechanical measurements showed an increase modulus with increasing filler concentration. In TPS containing 3wt.% of mTiO 2 the stiffness was enhanced by >40%. Further experiments revealed that the recommended addition of chitosan or the exchange of mTiO 2 for anisometric titanate nanotubes with high aspect ratio did not improve the properties of the composites. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Predictive Engineering Tools for Injection-Molded Long-Carbon-Thermoplastic Composites: Weight and Cost Analyses

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Mori, Steven [MAGNA Exteriors and Interiors Corporation, Aurora, ON (Canada); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States)

    2016-08-01

    This project proposed to integrate, optimize and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk Simulation Moldflow Insight (ASMI) package for injection-molded long-carbon-fiber thermoplastic composites into a cohesive prediction capability. The current effort focused on rendering the developed models more robust and efficient for automotive industry part design to enable weight savings and cost reduction. The project goal has been achieved by optimizing the developed models, improving and integrating their implementations in ASMI, and validating them for a complex 3D LCF thermoplastic automotive part (Figure 1). Both PP and PA66 were used as resin matrices. After validating ASMI predictions for fiber orientation and fiber length for this complex part against the corresponding measured data, in collaborations with Toyota and Magna PNNL developed a method using the predictive engineering tool to assess LCF/PA66 complex part design in terms of stiffness performance. Structural three-point bending analyses of the complex part and similar parts in steel were then performed for this purpose, and the team has then demonstrated the use of stiffness-based complex part design assessment to evaluate weight savings relative to the body system target (≥ 35%) set in Table 2 of DE-FOA-0000648 (AOI #1). In addition, starting from the part-to-part analysis, the PE tools enabled an estimated weight reduction for the vehicle body system using 50 wt% LCF/PA66 parts relative to the current steel system. Also, from this analysis an estimate of the manufacturing cost including the material cost for making the equivalent part in steel has been determined and compared to the costs for making the LCF/PA66 part to determine the cost per “saved” pound.

  18. Research and Development in Net Shape Manufacturing Held in Birmingham, United Kingdom, 24-26 March 1999

    National Research Council Canada - National Science Library

    2000-01-01

    .... The papers covered all major areas of net shape processing and manufacturing: powder injection molding, net shape forging, sheet and roll forming, extrusion, HIPping, casting, rapid prototyping (tooling...

  19. Radiation Curing of Rubber/Thermoplastic Composites Containing Different Inorganic Fillers

    International Nuclear Information System (INIS)

    EL-Zayat, M.M.M.

    2012-01-01

    Blending of polymeric materials has proved to be a successful method for preparing new polymeric materials having not only the main properties of the blends components but also new modification as well as specific ones. High density polyethylene (HDPE) and acrylonitrile butadiene rubber (NBR) are both soild and constitute the blend components to be investigated in present study and hence the method of mechanical blending is the most suitable one for its preparation . HDPE thermoplastic is a semi – crystalline polymer ; on the other hand , NBR elastomer is totally amorphous polymer. Both polymers are categorized as crosslinking polymers with respect to ionizing gamma rays with different extents. In order to increase the efficiency of irradiation curing of such NBR/HDPE blend , it may be required to add suitable additives such as reinforcing fillers that may increase the extent of crosslinking at the same irradiation dose . Thus synthetic fillers are used commercially in industrial processing of rubber formulation due to its specific characteristics and hence its high reinforcing capacity and suitable price . To follow property changes occurred to the blend as well as its composites , measurements have been done to monitor the changes that happened to mechanical, physical and thermal properties as a function of irradiation dose and composition of blends and composites.

  20. Effect of carrageenan on properties of biodegradable thermoplastic cassava starch/low-density polyethylene composites reinforced by cotton fibers

    International Nuclear Information System (INIS)

    Prachayawarakorn, Jutarat; Pomdage, Wanida

    2014-01-01

    Highlights: • We prepared the TPCS/LDPE composites modified by carrageenan and/or cotton fibers. • The IR O–H stretching peak of the modified composites shifts to lower wavenumber. • Stress and Young’s modulus of the modified composites increase significantly. • The modified composites degrade faster than the non-modified composite. - Abstract: Applications of biodegradable thermoplastic starch (TPS) have been restricted due to its poor mechanical properties, limited processability and high water uptake. In order to improve properties and processability, thermoplastic cassava starch (TPCS) was compounded with low-density polyethylene (LDPE). The TPCS/LDPE blend was, then, modified by a natural gelling agent, i.e. carrageenan and natural fibers, i.e. cotton fibers. All composites were compounded and processed using an internal mixer and an injection molding machine, respectively. It was found that stress at maximum load and Young’s modulus of the TPCS/LDPE composites significantly increased by the addition of the carrageenan and/or the cotton fibers. The highest mechanical properties were obtained from the TPCS/LDPE composites modified by both the carrageenan and the cotton fibers. Percentage water absorption of all of the TPCS/LDPE composites was found to be similar. All modified composites were also degraded easier than the non-modified one. Furthermore, all the composites were analyzed using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and Scanning electron microscopy (SEM)

  1. Experimental assessment of the influence of welding process parameters on Lamb wave transmission across ultrasonically welded thermoplastic composite joints

    Science.gov (United States)

    Ochôa, Pedro; Fernandez Villegas, Irene; Groves, Roger M.; Benedictus, Rinze

    2018-01-01

    One of the advantages of thermoplastic composites relative to their thermoset counterparts is the possibility of assembling components through welding. Ultrasonic welding in particular is very promising for industrialization. However, uncertainty in the fatigue and fracture behaviour of composites is still an obstacle to the full utilisation of these materials. Health monitoring is then of vital importance, and Lamb wave techniques have been widely recognised as some of the most promising approaches for that end. This paper presents the first experimental study about the influence of welding travel on the transmission of Lamb waves across ultrasonically welded thermoplastic composite joints in single-lap configuration. The main aim of this research is to start to understand how guided waves interact with the internal structure of ultrasonic welds, so that benign, manufacturing-related structural features can be distinguished from damaging ones in signal interpretation. The power transmission coefficient and the correlation coefficient proved to be suitable for analysing the wave propagation phenomena, allowing quantitative identification of small variations of weld-line thickness and intermolecular diffusion at the weld interface. The conclusions are used to develop a tentative damage detection criterion which can later on assist the design of a Lamb wave based structural health monitoring system for thermoplastic composite structures. The Lamb wave test results are backed up by phased-array inspections, which also provide some extra insight on the internal structure of ultrasonic welds.

  2. Thermal Edge-Effects Model for Automated Tape Placement of Thermoplastic Composites

    Science.gov (United States)

    Costen, Robert C.

    2000-01-01

    Two-dimensional thermal models for automated tape placement (ATP) of thermoplastic composites neglect the diffusive heat transport that occurs between the newly placed tape and the cool substrate beside it. Such lateral transport can cool the tape edges prematurely and weaken the bond. The three-dimensional, steady state, thermal transport equation is solved by the Green's function method for a tape of finite width being placed on an infinitely wide substrate. The isotherm for the glass transition temperature on the weld interface is used to determine the distance inward from the tape edge that is prematurely cooled, called the cooling incursion Delta a. For the Langley ATP robot, Delta a = 0.4 mm for a unidirectional lay-up of PEEK/carbon fiber composite, and Delta a = 1.2 mm for an isotropic lay-up. A formula for Delta a is developed and applied to a wide range of operating conditions. A surprise finding is that Delta a need not decrease as the Peclet number Pe becomes very large, where Pe is the dimensionless ratio of inertial to diffusive heat transport. Conformable rollers that increase the consolidation length would also increase Delta a, unless other changes are made, such as proportionally increasing the material speed. To compensate for premature edge cooling, the thermal input could be extended past the tape edges by the amount Delta a. This method should help achieve uniform weld strength and crystallinity across the width of the tape.

  3. The effects of physico-chemical interactions and polymer grafting on interfacial adhesion in thermoplastic composites

    Science.gov (United States)

    Raghavendra, Venkat Krishna

    The effects of physico-chemical interactions between the carbon fiber and Bisphenol-A polycarbonate matrix was investigated to understand the factors governing the interfacial adhesion in thermoplastic matrix composites. It was found that, the changes in the amount of oxygen functionality achieved through electrochemical oxidative surface treatment of the carbon fibers didn't affect the level of adhesion, indicating negligible polar and hydrogen bond formation. Composites fabricated from these fibers that were subsequently passivated through thermal hydrogenation up to 1000°C, which removed all the oxygen functionality without affecting the fiber topography, indicated that the mechanical interlocking between the fiber and the matrix didn't have a strong influence on the interfacial adhesion. Grafting low molecular weight BPA-PC and high molecular weight PMMA on to the fiber surface improved the interfacial adhesion. However, the level of improvement was observed to be independent of the fiber surface treatment and the molecular weight of the grafted chains. These results are consistent with the cohesive zone models proposed for the chain pull out and chain scission observed in block copolymers.

  4. Processing and Damage Tolerance of Continuous Carbon Fiber Composites Containing Puncture Self-Healing Thermoplastic Matrix

    Science.gov (United States)

    Grimsley, Brian W.; Gordon, Keith L.; Czabaj, Michael W.; Cano, Roberto J.; Siochi, Emilie J.

    2012-01-01

    Research at NASA Langley Research Center (NASA LaRC) has identified several commercially available thermoplastic polymers that self-heal after ballistic impact and through-penetration. One of these resins, polybutadiene graft copolymer (PB(sub g)), was processed with unsized IM7 carbon fibers to fabricate reinforced composite material for further evaluation. Temperature dependent characteristics, such as the degradation point, glass transition (T(sub g)), and viscosity of the PBg polymer were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic parallel plate rheology. The PBg resin was processed into approximately equal to 22.0 cm wide unidirectional prepreg tape in the NASA LaRC Advanced Composites Processing Research Laboratory. Data from polymer thermal characterization guided the determination of a processing cycle used to fabricate quasi-isotropic 32-ply laminate panels in various dimensions up to 30.5cm x 30.5cm in a vacuum press. The consolidation quality of these panels was analyzed by optical microscopy and acid digestion. The process cycle was further optimized based on these results and quasi-isotropic, [45/0/-45/90]4S, 15.24cm x 15.24cm laminate panels were fabricated for mechanical property characterization. The compression strength after impact (CAI) of the IM7/pBG composites was measured both before and after an elevated temperature and pressure healing cycle. The results of the processing development effort of this composite material as well as the results of the mechanical property characterization are presented in this paper.

  5. Identifying design parameters controlling damage behaviors of continuous fiber-reinforced thermoplastic composites using micromechanics as a virtual testing tool

    KAUST Repository

    Pulungan, Ditho Ardiansyah

    2017-03-31

    In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill-Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker-Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of the yield and damage behavior often found in a thermoplastic material. In addition, cohesive elements were inserted into the fiber-matrix interfaces to simulate debonding. The RVE faces are imposed with periodical boundary conditions to minimize the edge effect. The RVE was then subjected to transverse tensile loading in accordance with experimental tensile tests on [90]8 laminates. The model prediction was found to be in very good agreement with the experimental results in terms of the global stress-strain curves, including the linear and nonlinear portion of the response and also the failure point, making it a useful virtual testing tool for composite material design. Furthermore, the effect of tailoring the main parameters of thermoplastic composites is investigated to provide guidelines for future improvements of these materials.

  6. Thermoplastic Cassava Starch-PVA Composite Films with Cellulose Nanofibers from Oil Palm Empty Fruit Bunches as Reinforcement Agent

    Directory of Open Access Journals (Sweden)

    Farah Fahma

    2017-01-01

    Full Text Available Thermoplastic starch-polyvinyl alcohol composite films were prepared by casting method with cellulose nanofibers as reinforcement agent and glycerol as plasticizer. The obtained cellulose nanofibers with a diameter of 27.23±8.21 nm were isolated from oil palm empty fruit bunches (OPEFBs by mechanical treatment. The addition of cellulose nanofibers until 3 wt% increased tensile strength and crystallinity of the composite films. In contrast, it decreased their elongation at break and water vapor transmission rate. Meanwhile, the addition of glycerol increased elongation at break and water vapor transmission rate of film matrix but lowers tensile strength of composite films.

  7. Numerical and Experimental Characterization of Fiber-Reinforced Thermoplastic Composite Structures with Embedded Piezoelectric Sensor-Actuator Arrays for Ultrasonic Applications

    Directory of Open Access Journals (Sweden)

    Klaudiusz Holeczek

    2016-02-01

    Full Text Available The paper presents preliminary numerical and experimental studies of active textile-reinforced thermoplastic composites with embedded sensor-actuator arrays. The goal of the investigations was the assessment of directional sound wave generation capability using embedded sensor-actuator arrays and developed a wave excitation procedure for ultrasound measurement tasks. The feasibility of the proposed approach was initially confirmed in numerical investigations assuming idealized mechanical and geometrical conditions. The findings were validated in real-life conditions on specimens of elementary geometry. Herein, the technological aspects of unique automated assembly of thermoplastic films containing adapted thermoplastic-compatible piezoceramic modules and conducting paths were described.

  8. Remote Performance Monitoring of a Thermoplastic Composite Bridge at Camp Mackall, NC

    Science.gov (United States)

    2011-11-01

    Corrosion-Resistant Thermoplastic Timber is Constructed of Recycled Milk Jugs and Automobile Bumpers – US Army Builds First Thermoplastic Timber Bridge...clock speed 2 Base System CR9032 CPU Module Wiring cover included with enclosure. 8253 CR9000X Fiberglass Environmental Enclosure ( lid not...typically mounted in an enclosure lid , which allows customers to view the CR 1000’s data on-site without opening the enclosure. Compact Flash• A CFM100 or

  9. Electrohydraulic Forming of Near-Net Shape Automotive Panels

    Energy Technology Data Exchange (ETDEWEB)

    Golovaschenko, Sergey F.

    2013-09-26

    The objective of this project was to develop the electrohydraulic forming (EHF) process as a near-net shape automotive panel manufacturing technology that simultaneously reduces the energy embedded in vehicles and the energy consumed while producing automotive structures. Pulsed pressure is created via a shockwave generated by the discharge of high voltage capacitors through a pair of electrodes in a liquid-filled chamber. The shockwave in the liquid initiated by the expansion of the plasma channel formed between two electrodes propagates towards the blank and causes the blank to be deformed into a one-sided die cavity. The numerical model of the EHF process was validated experimentally and was successfully applied to the design of the electrode system and to a multi-electrode EHF chamber for full scale validation of the process. The numerical model was able to predict stresses in the dies during pulsed forming and was validated by the experimental study of the die insert failure mode for corner filling operations. The electrohydraulic forming process and its major subsystems, including durable electrodes, an EHF chamber, a water/air management system, a pulse generator and integrated process controls, were validated to be capable to operate in a fully automated, computer controlled mode for forming of a portion of a full-scale sheet metal component in laboratory conditions. Additionally, the novel processes of electrohydraulic trimming and electrohydraulic calibration were demonstrated at a reduced-scale component level. Furthermore, a hybrid process combining conventional stamping with EHF was demonstrated as a laboratory process for a full-scale automotive panel formed out of AHSS material. The economic feasibility of the developed EHF processes was defined by developing a cost model of the EHF process in comparison to the conventional stamping process.

  10. Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites. Topical Report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Jin [Autodesk, Inc., Ithaca, NY (United States); Costa, Franco [Autodesk, Inc., Ithaca, NY (United States); Lambert, Gregory [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Baird, Donald G. [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Sharma, Bhisham A. [Purdue Univ., West Lafayette, IN (United States); Kijewski, Seth A. [Purdue Univ., West Lafayette, IN (United States); Sangid, Michael D. [Purdue Univ., West Lafayette, IN (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States); Roland, Dale [PlastiComp, Inc., Winona, MN (United States); Mori, Steven [Magna Exteriors and Interiors Corporation, Aurora, ON (Canada); Tucker, III, Charles L. [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2016-06-01

    This project aimed to integrate, optimize, and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk® Simulation Moldflow® Insight (ASMI) software package for injection-molded long-carbon-fiber (LCF) thermoplastic composite structures. The project was organized into two phases. Phase 1 demonstrated the ability of the advanced ASMI package to predict fiber orientation and length distributions in LCF/polypropylene (PP) and LCF/polyamide-6, 6 (PA66) plaques within 15% of experimental results. Phase 2 validated the advanced ASMI package by predicting fiber orientation and length distributions within 15% of experimental results for a complex three-dimensional (3D) Toyota automotive part injection-molded from LCF/PP and LCF/PA66 materials. Work under Phase 2 also included estimate of weight savings and cost impacts for a vehicle system using ASMI and structural analyses of the complex part. The present report summarizes the completion of Phases 1 and 2 work activities and accomplishments achieved by the team comprising Pacific Northwest National Laboratory (PNNL); Purdue University (Purdue); Virginia Polytechnic Institute and State University (Virginia Tech); Autodesk, Inc. (Autodesk); PlastiComp, Inc. (PlastiComp); Toyota Research Institute North America (Toyota); Magna Exteriors and Interiors Corp. (Magna); and University of Illinois. Figure 1 illustrates the technical approach adopted in this project that progressed from compounding LCF/PP and LCF/PA66 materials, to process model improvement and implementation, to molding and modeling LCF/PP and LCF/PA66 plaques. The lessons learned from the plaque study and the successful validation of improved process models for fiber orientation and length distributions for these plaques enabled the project to go to Phase 2 to mold, model, and optimize the 3D complex part.

  11. Radiation processing of thermoplastic starch by blending aromatic additives: Effect of blend composition and radiation parameters

    Science.gov (United States)

    Khandal, Dhriti; Mikus, Pierre-Yves; Dole, Patrice; Coqueret, Xavier

    2013-03-01

    This paper reports on the effects of electron beam (EB) irradiation on poly α-1,4-glucose oligomers (maltodextrins) in the presence of water and of various aromatic additives, as model blends for gaining a better understanding at a molecular level the modifications occurring in amorphous starch-lignin blends submitted to ionizing irradiation for improving the properties of this type of bio-based thermoplastic material. A series of aromatic compounds, namely p-methoxy benzyl alcohol, benzene dimethanol, cinnamyl alcohol and some related carboxylic acids namely cinnamic acid, coumaric acid, and ferulic acid, was thus studied for assessing the ability of each additive to counteract chain scission of the polysaccharide and induce interchain covalent linkages. Gel formation in EB-irradiated blends comprising of maltodextrin was shown to be dependent on three main factors: the type of aromatic additive, presence of glycerol, and irradiation dose. The chain scission versus grafting phenomenon as a function of blend composition and dose were studied using Size Exclusion Chromatography by determining the changes in molecular weight distribution (MWD) from Refractive Index (RI) chromatograms and the presence of aromatic grafts onto the maltodextrin chains from UV chromatograms. The occurrence of crosslinking was quantified by gel fraction measurements allowing for ranking the cross-linking efficiency of the additives. When applying the method to destructurized starch blends, gel formation was also shown to be strongly affected by the moisture content of the sample submitted to irradiation. The results demonstrate the possibility to tune the reactivity of tailored blend for minimizing chain degradation and control the degree of cross-linking.

  12. Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber-Reinforced Thermoplastic Automotive Composite

    Energy Technology Data Exchange (ETDEWEB)

    Naus, Dan J [ORNL; Corum, James [ORNL; Klett, Lynn B [ORNL; Davenport, Mike [ORNL; Battiste, Rick [ORNL; Simpson, Jr., William A [ORNL

    2006-04-01

    This report provides recommended durability-based design properties and criteria for a quais-isotropic carbon-fiber thermoplastic composite for possible automotive structural applications. The composite consisted of a PolyPhenylene Sulfide (PPS) thermoplastic matrix (Fortron's PPS - Ticona 0214B1 powder) reinforced with 16 plies of carbon-fiber unidirectional tape, [0?/90?/+45?/-45?]2S. The carbon fiber was Hexcel AS-4C and was present in a fiber volume of 53% (60%, by weight). The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Freedom Car and Vehicle Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

  13. Transport behavior of aromatic hydrocarbons through coconut shell powder filled thermoplastic polyurethane/natural rubber blend-composites

    Science.gov (United States)

    Balan, Aparna K.; Sreejith, M. P.; Shaniba, V.; Jinitha, T. V.; Subair, N.; Purushothaman, E.

    2017-06-01

    The transport behavior of homologous series of aromatic solvents through coconut shell powder reinforced thermoplastic polyurethane/natural rubber blend-composites have been investigated in the temperature range 30-70 °C. The diffusion and transport properties of solvents through the composites have been studied in detail, as a function of filler concentration, filler modification, penetrant size and temperature variation. Mol % uptake and transport coefficients such as diffusion coefficient, sorption coefficient and permeation coefficient were estimated and were found to be decreasing with increase in filler loading. The solvent transport is hindered at high concentrations of coconut shell powder. This observation could be correlated with the morphology of the composites. The mechanism of transport is found to be deviated from normal Fickian trend. Activation energy for diffusion is calculated from Arrhenius plots.

  14. Thermal, mechanical, and physical properties of seaweed/sugar palm fibre reinforced thermoplastic sugar palm Starch/Agar hybrid composites.

    Science.gov (United States)

    Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

    2017-04-01

    The aim of this research is to investigate the effect of sugar palm fibre (SPF) on the mechanical, thermal and physical properties of seaweed/thermoplastic sugar palm starch agar (TPSA) composites. Hybridized seaweed/SPF filler at weight ratio of 25:75, 50:50 and 75:25 were prepared using TPSA as a matrix. Mechanical, thermal and physical properties of hybrid composites were carried out. Obtained results indicated that hybrid composites display improved tensile and flexural properties accompanied with lower impact resistance. The highest tensile (17.74MPa) and flexural strength (31.24MPa) was obtained from hybrid composite with 50:50 ratio of seaweed/SPF. Good fibre-matrix bonding was evident in the scanning electron microscopy (SEM) micrograph of the hybrid composites' tensile fracture. Fourier transform infrared spectroscopy (FT-IR) analysis showed increase in intermolecular hydrogen bonding following the addition of SPF. Thermal stability of hybrid composites was enhanced, indicated by a higher onset degradation temperature (259°C) for 25:75 seaweed/SPF composites than the individual seaweed composites (253°C). Water absorption, thickness swelling, water solubility, and soil burial tests showed higher water and biodegradation resistance of the hybrid composites. Overall, the hybridization of SPF with seaweed/TPSA composites enhances the properties of the biocomposites for short-life application; that is, disposable tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

  15. Constitutive modelling of creep in a long fiber random glass mat thermoplastic composite

    Science.gov (United States)

    Dasappa, Prasad

    The primary objective of this proposed research is to characterize and model the creep behaviour of Glass Mat Thermoplastic (GMT) composites under thermo-mechanical loads. In addition, tensile testing has been performed to study the variability in mechanical properties. The thermo-physical properties of the polypropylene matrix including crystallinity level, transitions and the variation of the stiffness with temperature have also been determined. In this work, the creep of a long fibre GMT composite has been investigated for a relatively wide range of stresses from 5 to 80 MPa and temperatures from 25 to 90°C. The higher limit for stress is approximately 90% of the nominal tensile strength of the material. A Design of Experiments (ANOVA) statistical method was applied to determine the effects of stress and temperature in the random mat material which is known for wild experimental scatter. Two sets of creep tests were conducted. First, preliminary short-term creep tests consisting of 30 minutes creep followed by recovery were carried out over a wide range of stresses and temperatures. These tests were carried out to determine the linear viscoelastic region of the material. From these tests, the material was found to be linear viscoelastic up-to 20 MPa at room temperature and considerable non-linearities were observed with both stress and temperature. Using Time-Temperature superposition (TTS) a long term master curve for creep compliance for up-to 185 years at room temperature has been obtained. Further, viscoplastic strains were developed in these tests indicating the need for a non-linear viscoelastic viscoplastic constitutive model. The second set of creep tests was performed to develop a general non-linear viscoelastic viscoplastic constitutive model. Long term creep-recovery tests consisting of 1 day creep followed by recovery has been conducted over the stress range between 20 and 70 MPa at four temperatures: 25°C, 40°C, 60°C and 80°C. Findley's model

  16. Net shape manufacturing of ceramic micro parts with tailored graded layers

    Science.gov (United States)

    Hassanin, H.; Jiang, K.

    2014-01-01

    Presented in this paper is a novel net shape manufacturing technology for making three-dimensional micro parts with functionally graded layers. Alumina/zirconia micro parts with either core-shell or top-bottom functionally graded material (FGM) profiles have been successfully fabricated by altering both the surface characteristics of polydimethylsiloxane (PDMS) micro moulds and ceramic suspensions composition. PDMS surface modifications were performed to achieve moulds with hydrophilic surfaces, which were used to form core/shell FGM green layers. On the other hand, moulds with hydrophobic surfaces were used to form top-bottom green layers. Cracks have been found between consecutive layers in both the green and sintered micro parts. It was found that, at dispersant concentration of about 9.0 mg g-1, the differences in the drying shrinkage between layers is less than 0.5%. In addition, layers of composition of 100% Al2O3-0% YSZ, 20% Al2O3-80% YSZ and 40% Al2O3-60% YSZ were found to produce less shrinkage difference during sintering. After optimization of both green and sintering layers, crack free core/shell and top-bottom alumina/zirconia FGM micro parts were successfully obtained. The proposed process enables the production of micro patterns tailored with functionally graded microstructures to locally enhance properties and performance.

  17. Morphological Structure, Rheological Behavior, Mechanical Properties and Sound Insulation Performance of Thermoplastic Rubber Composites Reinforced by Different Inorganic Fillers

    Directory of Open Access Journals (Sweden)

    Yanpei Fei

    2018-03-01

    Full Text Available The application area of a sound insulation material is highly dependent on the technology adopted for its processing. In this study, thermoplastic rubber (TPR, polypropylene/ethylene propylene diene monomer composites were simply prepared via an extrusion method. Two microscale particles, CaCO3 and hollow glass microspheres (HGW were chosen to not only enhance the sound insulation but also reinforced the mechanical properties. Meanwhile, the processing capability of composites was confirmed. SEM images showed that the CaCO3 was uniformly dispersed in TPR matrix with ~3 μm scale aggregates, while the HGM was slightly aggregated to ~13 μm scale. The heterogeneous dispersion of micro-scale fillers strongly affected the sound transmission loss (STL value of composites. The STL values of TPR composites with 40 wt % CaCO3 and 20 wt % HGM composites were about 12 dB and 7 dB higher than that of pure TPR sample, respectively. The improved sound insulation performances of the composites have been attributed to the enhanced reflection and dissipate sound energy in the heterogeneous composite. Moreover, the mechanical properties were also enhanced. The discontinued sound impedance and reinforced stiffness were considered as crucial for the sound insulation.

  18. Comparative analysis of in-plane and out-of-plane mechanical behaviour of spot-welded and mechaincally fastened joints in thermoplastic composites

    NARCIS (Netherlands)

    Zhao, T.; Palardy, G.; Rans, C.D.; Benedictus, R.; Drechsler, K.

    2016-01-01

    Ultrasonic welding is a promising assembly technique for thermoplastic composites and it is well-suited for spot welding. In this paper, the in-plane and out-of-plane mechanical behaviour of ultrasonically spot-welded and mechanically fastened joints are investigated by double-lap shear and

  19. Effects of composition and processing conditions on morphology and properties of thermoplastic elastomer blends of SEBS-PP-Oil and dynamically vulcanized EPDM-PP-Oil

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2004-01-01

    This work presents a comparative study of the morphology and structure-related properties of thermoplastic elastomer blends based on SEBS-PP-oil and dynamically vulcanized EPDM-PP-oil prepared under identical conditions. Compositions of each blend type with three different SEBS-PP and EPDM-PP ratios

  20. Modeling injection molding of net-shape active ceramic components.

    Energy Technology Data Exchange (ETDEWEB)

    Baer, Tomas (Gram Inc.); Cote, Raymond O.; Grillet, Anne Mary; Yang, Pin; Hopkins, Matthew Morgan; Noble, David R.; Notz, Patrick K.; Rao, Rekha Ranjana; Halbleib, Laura L.; Castaneda, Jaime N.; Burns, George Robert; Mondy, Lisa Ann; Brooks, Carlton, F.

    2006-11-01

    To reduce costs and hazardous wastes associated with the production of lead-based active ceramic components, an injection molding process is being investigated to replace the current machining process. Here, lead zirconate titanate (PZT) ceramic particles are suspended in a thermoplastic resin and are injected into a mold and allowed to cool. The part is then bisque fired and sintered to complete the densification process. To help design this new process we use a finite element model to describe the injection molding of the ceramic paste. Flow solutions are obtained using a coupled, finite-element based, Newton-Raphson numerical method based on the GOMA/ARIA suite of Sandia flow solvers. The evolution of the free surface is solved with an advanced level set algorithm. This approach incorporates novel methods for representing surface tension and wetting forces that affect the evolution of the free surface. Thermal, rheological, and wetting properties of the PZT paste are measured for use as input to the model. The viscosity of the PZT is highly dependent both on temperature and shear rate. One challenge in modeling the injection process is coming up with appropriate constitutive equations that capture relevant phenomenology without being too computationally complex. For this reason we model the material as a Carreau fluid and a WLF temperature dependence. Two-dimensional (2D) modeling is performed to explore the effects of the shear in isothermal conditions. Results indicate that very low viscosity regions exist near walls and that these results look similar in terms of meniscus shape and fill times to a simple Newtonian constitutive equation at the shear-thinned viscosity for the paste. These results allow us to pick a representative viscosity to use in fully three-dimensional (3D) simulation, which because of numerical complexities are restricted to using a Newtonian constitutive equation. Further 2D modeling at nonisothermal conditions shows that the choice of

  1. Effect of fiber loading on mechanical and morphological properties of cocoa pod husk fibers reinforced thermoplastic polyurethane composites

    International Nuclear Information System (INIS)

    El-Shekeil, Y.A.; Sapuan, S.M.; Algrafi, M.W.

    2014-01-01

    Highlights: • Increase in fiber loading increased tensile strength and modulus of the composites. • Tensile strain was decreasing with increase in fiber loading. • Flexural strength and modulus increased with increase in fiber content. • Impact strength was deteriorated with increasing fiber loading. • Morphology observations shown a good adhesion between fibers and matrix. - Abstract: In this study, cocoa (Theobroma cacao) pod husk (CPH) fiber reinforced thermoplastic polyurethane (TPU) was prepared by melt compounding method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber loading: 20%, 30% and 40% (by weight), with the optimum processing parameters: 190 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. Five samples were cut from the composite sheet. Mean value was taken for each composite according to ASTM standards. Effect of fiber loading on mechanical (i.e. tensile, flexural properties and impact strength) and morphological properties was studied. TPU/CPH composites showed increase in tensile strength and modulus with increase in fiber loading, while tensile strain was decreasing with increase in fiber loading. The composite also showed increase in flexural strength and modulus with increase in fiber content. Impact strength was deteriorated with increase in fiber loading. Morphology observations using Scanning Electron Microscope (SEM) showed fiber/matrix good adhesion

  2. Mechanical properties, microstructure and magnetic properties of composite magnet base on SrO.6Fe2O3 (SRM)-thermoplastic and thermoset polymer

    International Nuclear Information System (INIS)

    Grace Tj Sulungbudi; Aloma Karo Karo; Mujamilah; Sudirman

    2010-01-01

    The use of magnets in industrial applications do not always require high magnetic properties. Therefore, the use of polymer as a matrix that serves as a binder can be applied to obtain lightweight, flexible and cheap composite magnet. This report discuss composite magnet base on SrO.6Fe 2 O 3 (SRM)-thermoplastic and thermoset polymer. Thermoplastic polymer consist of polypropylene (PP) type of PP2 and PP10 and polyethylene (PE) type of LDPE were used. For thermoset polymer, epoxy and polyester were used. Synthesis of composite magnet based on thermoplastic polymer (PP2, PP10, LDPE) were carried using the blending method, while the thermoset composites magnet using casting method. Thermoplastic composite magnets were prepared with compositions of 50, 41, 38, 33 and 29 % weight of SRM with the blending temperature of 160 °C for LDPE and 180 °C for PP2 and PP10. For thermoset composite magnets, the compositions were 30, 40, 50 and 60 % by weight of SRM. The mechanical test conducted include tensile strength and elongation at break. Microstructure on the surface of the composite materials were observed using SEM (Scanning Electron Microscope) and the magnetic properties were measured using VSM (Vibrating Sample Magnetometer). The SEM results showed the formation of flat shape powder particle with size of 1.6 µm. In general, the mechanical properties of polypropylene polymer composite magnet are better than that using polyethylene (LDPE) binder. For polypropylene binder PP10 is better than PP2. Magnetic properties are not significantly affected by the change of polymer or binder types. (author)

  3. Effect of seaweed on mechanical, thermal, and biodegradation properties of thermoplastic sugar palm starch/agar composites.

    Science.gov (United States)

    Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

    2017-06-01

    The aim of this paper is to investigate the characteristics of thermoplastic sugar palm starch/agar (TPSA) blend containing Eucheuma cottonii seaweed waste as biofiller. The composites were prepared by melt-mixing and hot pressing at 140°C for 10min. The TPSA/seaweed composites were characterized for their mechanical, thermal and biodegradation properties. Incorporation of seaweed from 0 to 40wt.% has significantly improved the tensile, flexural, and impact properties of the TPSA/seaweed composites. Scanning electron micrograph of the tensile fracture showed homogeneous surface with formation of cleavage plane. It is also evident from TGA results that thermal stability of the composites were enhanced with addition of seaweed. After soil burial for 2 and 4 weeks, the biodegradation of the composites was enhanced with addition of seaweed. Overall, the incorporation of seaweed into TPSA enhances the properties of TPSA for short-life product application such as tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. High-Performance Stretchable Conductive Composite Fibers from Surface-Modified Silver Nanowires and Thermoplastic Polyurethane by Wet Spinning.

    Science.gov (United States)

    Lu, Ying; Jiang, Jianwei; Yoon, Sungho; Kim, Kyung-Shik; Kim, Jae-Hyun; Park, Sanghyuk; Kim, Sang-Ho; Piao, Longhai

    2018-01-17

    Highly stretchable and conductive fibers have attracted great interest as a fundamental building block for the next generation of textile-based electronics. Because of its high conductivity and high aspect ratio, the Ag nanowire (AgNW) has been considered one of the most promising conducting materials for the percolation network-based conductive films and composites. However, the poor dispersibility of AgNWs in hydrophobic polymers has hindered their application to stretchable conductive composite fibers. In this paper, we present a highly stretchable and conductive composite fiber from the co-spinning of surface-modified AgNWs and thermoplastic polyurethane (PU). The surface modification of AgNWs with a polyethylene glycol derivative improved the compatibility of PU and AgNWs, which allowed the NWs to disperse homogeneously in the elastomeric matrix, forming effective percolation networks and causing the composite fiber to show enhanced electrical and mechanical performance. The maximum AgNW mass fraction in the composite fiber was 75.9 wt %, and its initial electrical conductivity was as high as 14 205 S/cm. The composite fibers also exhibited superior stretchability: the maximum rupture strain of the composite fiber with 14.6 wt % AgNW was 786%, and the composite fiber was also conductive even when it was stretched up to 200%. In addition, 2-dimensional (2-D) Ag nanoplates were added to the AgNW/PU composite fibers to increase the stability of the conductive network under repeated stretching and releasing. The Ag nanoplates acted as a bridge to effectively prevent the AgNWs from slippage and greatly improved the stability of the conductive network.

  5. Carbon fiber reinforced thermoplastic composites from acrylic polymer matrices: Interfacial adhesion and physical properties

    Directory of Open Access Journals (Sweden)

    H. Kishi

    2017-04-01

    Full Text Available Acrylic polymers have high potential as matrix polymers for carbon fiber reinforced thermoplastic polymers (CFRTP due to their superior mechanical properties and the fact that they can be fabricated at relatively low temperatures. We focused on improving the interfacial adhesion between carbon fibers (CFs and acrylic polymers using several functional monomers for co-polymerization with methyl methacrylate (MMA. The copolymerized acrylic matrices showed good adhesion to the CF surfaces. In particular, an acrylic copolymer with acrylamide (AAm showed high interfacial adhesive strength with CFs compared to pure PMMA, and a hydroxyethyl acrylamide (HEAA copolymer containing both amide and hydroxyl groups showed high flexural strength of the CFRTP. A 3 mol% HEAA-copolymerized CFRTP achieved a flexural strength almost twice that of pure PMMA matrix CFRTP, and equivalent to that of an epoxy matrix CFRP.

  6. Using a magnetite/thermoplastic composite in 3D printing of direct replacements for commercially available flow sensors

    International Nuclear Information System (INIS)

    Leigh, S J; Purssell, C P; Billson, D R; Hutchins, D A

    2014-01-01

    Flow sensing is an essential technique required for a wide range of application environments ranging from liquid dispensing to utility monitoring. A number of different methodologies and deployment strategies have been devised to cover the diverse range of potential application areas. The ability to easily create new bespoke sensors for new applications is therefore of natural interest. Fused deposition modelling is a 3D printing technology based upon the fabrication of 3D structures in a layer-by-layer fashion using extruded strands of molten thermoplastic. The technology was developed in the late 1980s but has only recently come to more wide-scale attention outside of specialist applications and rapid prototyping due to the advent of low-cost 3D printing platforms such as the RepRap. Due to the relatively low-cost of the printers and feedstock materials, these printers are ideal candidates for wide-scale installation as localized manufacturing platforms to quickly produce replacement parts when components fail. One of the current limitations with the technology is the availability of functional printing materials to facilitate production of complex functional 3D objects and devices beyond mere concept prototypes. This paper presents the formulation of a simple magnetite nanoparticle-loaded thermoplastic composite and its incorporation into a 3D printed flow-sensor in order to mimic the function of a commercially available flow-sensing device. Using the multi-material printing capability of the 3D printer allows a much smaller amount of functional material to be used in comparison to the commercial flow sensor by only placing the material where it is specifically required. Analysis of the printed sensor also revealed a much more linear response to increasing flow rate of water showing that 3D printed devices have the potential to at least perform as well as a conventionally produced sensor. (paper)

  7. Thermo-mechanical characterization of a thermoplastic composite and prediction of the residual stresses and lamina curvature during cooling

    Science.gov (United States)

    Péron, Mael; Jacquemin, Frédéric; Casari, Pascal; Orange, Gilles; Bailleul, Jean-Luc; Boyard, Nicolas

    2017-10-01

    The prediction of process induced stresses during the cooling of thermoplastic composites still represents a challenge for the scientific community. However, a precise determination of these stresses is necessary in order to optimize the process conditions and thus lower the stresses effects on the final part health. A model is presented here, that permits the estimation of residual stresses during cooling. It relies on the nonlinear laminate theory, which has been adapted to arbitrary layup sequences. The developed model takes into account the heat transfers through the thickness of the laminate, together with the crystallization kinetics. The development of the composite mechanical properties during cooling is addressed by an incremental linear elastic constitutive law, which also considers thermal and crystallization strains. In order to feed the aforementioned model, a glass fiber and PA6.6 matrix unidirectional (UD) composite has been characterized. This work finally focuses on the identification of the material and process related parameters that lower the residual stresses level, including the ply sequence, the fiber volume fraction and the cooling rate.

  8. Powder Injection Molding (PIM) for Low Cost Manufacturing of Intricate Parts to Net-Shape

    Science.gov (United States)

    2006-05-01

    cobalt -based superalloys and titanium alloys produced by PIM. Turbine engines contain thousands of small intricately shaped parts that require extensive...of materials and unique alloys, including superalloys , stainless steels and carbides, resulting in minimal secondary and assembly operations. PIM...net-shape in a wide variety of materials and unique alloys, including superalloys , stainless steels and carbides, resulting in minimal secondary and

  9. Near-net-shape fabrication of continuous Ag-Clad Bi-Based superconductors

    International Nuclear Information System (INIS)

    Lanagan, M. T. et al.

    1998-01-01

    We have developed a near-net-shape process for Ag-clad Bi-2212 superconductors as an alternative to the powder-in-tube process. This new process offers the advantages of nearly continuous processing, minimization of processing steps, reasonable ability to control the Bi-2212/Ag ratio, and early development of favorable texture of the Bi-2212 grains. Superconducting properties are discussed

  10. Multi-scale effects in the consolidation of thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Akkerman, Remko

    2009-01-01

    Consolidation experiments were performed on thermoplastic composite laminates produced by film- stacking. The results suggest that the consolidation takes place in different stages: plastic deformation of the thermoplastic film, meso-impregnation and finally micro-impregnation. However, the

  11. Fracture Toughness of Carbon Fiber Composites Containing Various Fiber Sizings and a Puncture Self-Healing Thermoplastic Matrix

    Science.gov (United States)

    Cano, Roberto J.; Grimsley, Brian W.; Ratcliffe, James G.; Gordon, Keith L.; Smith, Joseph G.; Siochi, Emilie J.

    2015-01-01

    Ongoing efforts at NASA Langley Research Center (LaRC) have resulted in the identification of several commercially available thermoplastic resin systems which self-heal after ballistic impact and through penetration. One of these resins, polybutylene graft copolymer (PBg), was selected as a matrix for processing with unsized carbon fibers to fabricate reinforced composites for further evaluation. During process development, data from thermo-physical analyses was utilized to determine a processing cycle to fabricate laminate panels, which were analyzed by photo microscopy and acid digestion. The process cycle was further optimized based on these results to fabricate panels for mechanical property characterization. The results of the processing development effort of this composite material, as well as the results of the mechanical property characterization, indicated that bonding between the fiber and PBg was not adequate. Therefore, three sizings were investigated in this work to assess their potential to improve fiber/matrix bonding compared to previously tested unsized IM7 fiber. Unidirectional prepreg was made at NASA LaRC from three sized carbon fibers and utilized to fabricate test coupons that were tested in double cantilever beam configurations to determine GIc fracture toughness.

  12. Shape Memory Composites Based on Electrospun Poly(vinyl alcohol) Fibers and a Thermoplastic Polyether Block Amide Elastomer.

    Science.gov (United States)

    Shirole, Anuja; Sapkota, Janak; Foster, E Johan; Weder, Christoph

    2016-03-01

    The present study aimed at developing new thermally responsive shape-memory composites, that were fabricated by compacting mats of electrospun poly(vinyl alcohol) (PVA) fibers and sheets of a thermoplastic polyether block amide elastomer (PEBA). This design was based on the expectation that the combination of the rubber elasticity of the PEBA matrix and the mechanical switching exploitable through the reversible glass transition temperature (Tg) of the PVA filler could be combined to create materials that display shape memory characteristics as an emergent effect. Dynamic mechanical analyses (DMA) show that, upon introduction of 10-20% w/w PVA fibers, the room-temperature storage modulus (E') increased by a factor of 4-5 in comparison to the neat PEBA, and they reveal a stepwise reduction of E' around the Tg of PVA (85 °C). This transition could indeed be utilized to fix a temporary shape and recover the permanent shape. At low strain, the fixity was 66 ± 14% and the recovery was 98 ± 2%. Overall, the data validate a simple and practical strategy for the fabrication of shape memory composites that involves a melt compaction process and employs two commercially available polymers.

  13. Graphene coated with alumina and its utilization as a thermal conductivity enhancer for alumina sphere/thermoplastic polyurethane composite

    International Nuclear Information System (INIS)

    Kim, Ki Tae; Dao, Trung Dung; Jeong, Han Mo; Anjanapura, Raghu V.; Aminabhavi, Tejraj M.

    2015-01-01

    Graphene was oxidized with H 2 O 2 to introduce additional anchoring sites for effective alumina coating on graphene by the sol–gel method. The X-ray photoelectron spectroscopy studies showed that the oxygen-containing groups such as hydroxyl group useful for coating were introduced by the oxidation. The transmission electron microscopy images and thermogravimetric analysis data demonstrated that the additional anchoring sites enhanced the efficiency of the alumina coating. A small amount of alumina-coated graphene synergistically improved the thermal conductivity of the alumina sphere/thermoplastic polyurethane (TPU) composite without any increase in the electrical conductivity, because the electrical conductivity of graphene effectively decreased by the alumina coating. Moreover, the synergistic effect of a small amount of graphene was enhanced by the alumina coating, and the stiffening of the alumina sphere/TPU composite due to the added graphene was alleviated by the alumina coating. - Highlights: • Oxidation of graphene with H 2 O 2 introduced anchoring sites for alumina coating. • The anchoring sites improved the efficiency of alumina coating on graphene. • The alumina-coated graphene synergistically enhanced the thermal conductivity

  14. Improvement of Physico-Chemical Properties of Recycled (Elastomers /Thermoplastics) Composites using Ionizing Radiation

    International Nuclear Information System (INIS)

    Ibrahim, M.Y.E.A.

    2013-01-01

    Recycling of ground tire rubber (GRT) not only solves the waste disposal problem and maintains environmental quality, but also saves the valuable and limited resource of fossil feedstock. The major problem in the recycling of rubber-like materials such as tires is the cross linked molecular structure of already vulcanized rubber, which not only prevents the softening and processing of waste rubber particles but also inhibits binding of the powder surface to the virgin material. Several reclamation methods have proposed to overcome these barriers, which have basically followed two main approaches: (1) the de vulcanization of cured rubber and (2) the surface modifications of waste particles. The de vulcanization of rubber causes the cleavage of crosslinks via chemical treatments, which make used rubber suitable to be reformulated and recurred into new articles. In consequence, this work is mainly aimed to prepare of de vulcanized rubber (DR) and evaluating mechanical, thermal, and morphological properties of the thermoplastic vulcanizations (TPVs) based on de vulcanized rubber blended with polypropylene, EPDM using peroxide under the effect of radiation dose and DR feed ratio. The efficiency of the compounding process has been examined by infrared spectroscopy (FTIR), X-ray diffraction and scanning electron microscopy (SEM). The mechanical and thermal behaviors of the blends composed of de vulcanized rubber (DR) , high crystalline polypropylene (PP) and EPDM in different proportions were studied. Evaluation of the mechanical and thermal properties of the developed blends, unirradiated and gamma irradiated, was carried out using tensile strength (Ts), elongation at break (Eb), hardness, TGA and DSC measurements.

  15. Durability and mechanical properties of silane cross-linked wood thermoplastic composites

    Science.gov (United States)

    Magnus Bengtsson; Nicole M. Stark; Kristiina Oksman

    2007-01-01

    In this study, silane cross-linked wood–polyethylene composite profiles were manufactured by reactive extrusion. These composites were evaluated regarding their durability and mechanical properties in comparison with two non-cross-linked wood– polyethylene composites. An addition of only 2% w/w of silane solution during manufacturing was enough to achieve almost 60%...

  16. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

  17. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

  18. Conformal Pad-Printing Electrically Conductive Composites onto Thermoplastic Hemispheres: Toward Sustainable Fabrication of 3-Cents Volumetric Electrically Small Antennas.

    Science.gov (United States)

    Wu, Haoyi; Chiang, Sum Wai; Yang, Cheng; Lin, Ziyin; Liu, Jingping; Moon, Kyoung-Sik; Kang, Feiyu; Li, Bo; Wong, Ching Ping

    2015-01-01

    Electrically small antennas (ESAs) are becoming one of the key components in the compact wireless devices for telecommunications, defence, and aerospace systems, especially for the spherical one whose geometric layout is more closely approaching Chu's limit, thus yielding significant bandwidth improvements relative to the linear and planar counterparts. Yet broad applications of the volumetric ESAs are still hindered since the low cost fabrication has remained a tremendous challenge. Here we report a state-of-the-art technology to transfer electrically conductive composites (ECCs) from a planar mould to a volumetric thermoplastic substrate by using pad-printing technology without pattern distortion, benefit from the excellent properties of the ECCs as well as the printing-calibration method that we developed. The antenna samples prepared in this way meet the stringent requirement of an ESA (ka is as low as 0.32 and the antenna efficiency is as high as 57%), suggesting that volumetric electronic components i.e. the antennas can be produced in such a simple, green, and cost-effective way. This work can be of interest for the development of studies on green and high performance wireless communication devices.

  19. Net Shape Manufacturing of Accelerator Components by High Pressure Combustion Driven Powder Compaction

    CERN Document Server

    Nagarathnam, Karthik

    2005-01-01

    We present an overview of the net shape and cost-effective manufacturing aspects of high density accelerator (normal and superconducting) components (e.g., NLC Copper disks) and materials behavior of copper, stainless steel, refractory materials (W, Mo and TZM), niobium and SiC by innovative high pressure Combustion Driven Compaction (CDC) technology. Some of the unique process advantages include high densities, net-shaping, improved surface finish/quality, suitability for simple/complex geometries, synthesis of single as well as multilayered materials, milliseconds of compaction process time, little or no post-machining, and process flexibility. Some of the key results of CDC fabricated sample geometries, process optimization, sintering responses and structure/property characteristics such as physical properties, surface roughness/quality, electrical conductivity, select microstructures and mechanical properties will be presented. Anticipated applications of CDC compaction include advanced x-ray targets, vac...

  20. Nanograined Net-Shaped Fabrication of Rhenium Components by EB-PVD

    International Nuclear Information System (INIS)

    Singh, Jogender; Wolfe, Douglas E.

    2004-01-01

    Cost-effective net-shaped forming components have brought considerable interest into DoD, NASA and DoE. Electron beam physical vapor deposition (EB-PVD) offers flexibility in forming net-shaped components with tailored microstructure and chemistry. High purity rhenium (Re) components including rhenium-coated graphite balls, Re- plates and tubes have been successfully manufactured by EB-PVD. EB-PVD Re components exhibited sub-micron and nano-sized grains with high hardness and strength as compared to CVD. It is estimated that the cost of Re components manufactured by EB-PVD would be less than the current CVD and powder-HIP Technologies

  1. Consolidation of Hierarchy-Structured Nanopowder Agglomerates and Its Application to Net-Shaping Nanopowder Materials

    Science.gov (United States)

    Lee, Jai-Sung; Choi, Joon-Phil; Lee, Geon-Yong

    2013-01-01

    This paper provides an overview on our recent investigations on the consolidation of hierarchy-structured nanopowder agglomerates and related applications to net-shaping nanopowder materials. Understanding the nanopowder agglomerate sintering (NAS) process is essential to processing of net-shaped nanopowder materials and components with small and complex shape. The key concept of the NAS process is to enhance material transport through controlling the powder interface volume of nanopowder agglomerates. Based upon this concept, we have suggested a new idea of full density processing for fabricating micro-powder injection molded part using metal nanopowder agglomerates produced by hydrogen reduction of metal oxide powders. Studies on the full density sintering of die compacted- and powder injection molded iron base nano-agglomerate powders are introduced and discussed in terms of densification process and microstructure. PMID:28788317

  2. Consolidation of Hierarchy-Structured Nanopowder Agglomerates and Its Application to Net-Shaping Nanopowder Materials

    Directory of Open Access Journals (Sweden)

    Geon-Yong Lee

    2013-09-01

    Full Text Available This paper provides an overview on our recent investigations on the consolidation of hierarchy-structured nanopowder agglomerates and related applications to net-shaping nanopowder materials. Understanding the nanopowder agglomerate sintering (NAS process is essential to processing of net-shaped nanopowder materials and components with small and complex shape. The key concept of the NAS process is to enhance material transport through controlling the powder interface volume of nanopowder agglomerates. Based upon this concept, we have suggested a new idea of full density processing for fabricating micro-powder injection molded part using metal nanopowder agglomerates produced by hydrogen reduction of metal oxide powders. Studies on the full density sintering of die compacted- and powder injection molded iron base nano-agglomerate powders are introduced and discussed in terms of densification process and microstructure.

  3. Wood-thermoplastic composites manufactured using beetle-killed spruce from Alaska

    Science.gov (United States)

    V. Yadama; Eini Lowell; N. Petersen; D. Nicholls

    2009-01-01

    The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle-killed spruce for wood-plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant...

  4. Net Shape 3D Printed NdFeB Permanent Magnet

    OpenAIRE

    Jacimovic, J.; Binda, F.; Herrmann, L. G.; Greuter, F.; Genta, J.; Calvo, M.; Tomse, T.; Simon, R. A.

    2016-01-01

    For two decades, NdFeB based magnets have been a critical component in a range of electrical devices engaged in energy production and conversion. The magnet shape and the internal microstructure of the selected NdFeB grade govern their efficiency and size. However, stricter requirements on device efficiency call for better performing magnets preferably with novel functionality not achievable today. Here we use 3D metal printing by Selective Laser Melting to fabricate dense net shape permanent...

  5. Numerical prediction of fiber orientation in injection-molded short-fiber/thermoplastic composite parts with experimental validation

    Science.gov (United States)

    Thi, Thanh Binh Nguyen; Morioka, Mizuki; Yokoyama, Atsushi; Hamanaka, Senji; Yamashita, Katsuhisa; Nonomura, Chisato

    2015-05-01

    Numerical prediction of the fiber orientation in the short-glass fiber (GF) reinforced polyamide 6 (PA6) composites with the fiber weight concentration of 30%, 50%, and 70% manufactured by the injection molding process is presented. And the fiber orientation was also directly observed and measured through X-ray computed tomography. During the injection molding process of the short-fiber/thermoplastic composite, the fiber orientation is produced by the flow states and the fiber-fiber interaction. Folgar and Tucker equation is the well known for modeling the fiber orientation in a concentrated suspension. They included into Jeffrey's equation a diffusive type of term by introducing a phenomenological coefficient to account for the fiber-fiber interaction. Our developed model for the fiber-fiber interaction was proposed by modifying the rotary diffusion term of the Folgar-Tucker equation. This model was presented in a conference paper of the 29th International Conference of the Polymer Processing Society published by AIP conference proceeding. For modeling fiber interaction, the fiber dynamic simulation was introduced in order to obtain a global fiber interaction coefficient, which is sum function of the fiber concentration, aspect ratio, and angular velocity. The fiber orientation is predicted by using the proposed fiber interaction model incorporated into a computer aided engineering simulation package C-Mold. An experimental program has been carried out in which the fiber orientation distribution has been measured in 100 x 100 x 2 mm injection-molded plate and 100 x 80 x 2 mm injection-molded weld by analyzed with a high resolution 3D X-ray computed tomography system XVA-160α, and calculated by X-ray computed tomography imaging. The numerical prediction shows a good agreement with experimental validation. And the complex fiber orientation in the injection-molded weld was investigated.

  6. Flexible thermoplastic composite of Polyvinyl Butyral (PVB and waste of rigid Polyurethane foam

    Directory of Open Access Journals (Sweden)

    Marilia Sônego

    2015-04-01

    Full Text Available This study reports the preparation and characterization of composites with recycled poly(vinyl butyral (PVB and residue of rigid polyurethane foam (PUr, with PUr contents of 20, 35 and 50 wt %, using an extruder equipped with a Maillefer single screw and injection molding. The components of the composites were thermally characterized using differential scanning calorimetry (DSC and thermogravimetry. The composites were evaluated by melt flow index (MFI, tensile and hardness mechanical tests and scanning electron microscopy (SEM. Tg determined by DSC of PVB sample (53 °C indicated the presence of plasticizer (Tg of pure PVB is 70 °C. MFI of the composites indicated a viscosity increase with the PUr content and, as the shear rate was held constant during injection molding, higher viscosities promoted higher shear stresses in the composites, thereby causing breaking or tearing of the PUr particles. The SEM micrographs showed low adhesion between PVB and PUr and the presence of voids, both inherent in the rigid foam and in the interphase PVB-PUr. The SEM micrographs also showed that PVB/PUr (50/50 composite exhibited the smallest particle size and a more homogeneous and compact structure with fewer voids in the interface. The stiffness of the composites increases with addition of the PUr particles, as evidenced in the mechanical tests.

  7. Determining casting defects in near-net shape casting aluminum parts by computed tomography

    Science.gov (United States)

    Li, Jiehua; Oberdorfer, Bernd; Habe, Daniel; Schumacher, Peter

    2018-03-01

    Three types of near-net shape casting aluminum parts were investigated by computed tomography to determine casting defects and evaluate quality. The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectively. Unlike die casting (second part), low-pressure die casting (first part) significantly reduced the formation of casting defects (i.e., porosity) due to its smooth filling and solidification under pressure. No significant casting defect was observed in the third part, and this absence of defects indicates that semi-solid casting could produce high-quality near-net shape casting aluminum parts. Moreover, casting defects were mostly distributed along the eutectic grain boundaries. This finding reveals that refinement of eutectic grains is necessary to optimize the distribution of casting defects and reduce their size. This investigation demonstrated that computed tomography is an efficient method to determine casting defects in near-net shape casting aluminum parts.

  8. The effect of processing on autohesive strength development in thermoplastic resins and composites

    Science.gov (United States)

    Howes, Jeremy C.; Loos, Alfred C.; Hinkley, Jeffrey A.

    1989-01-01

    In the present investigation of processing effects on the autohesive bond strength of neat polysulfone resin and graphite-reinforced polysulfone-matrix composites measured resin bond strength development in precracked compact tension specimens 'healed' by heating over a contact period at a given temperature. The critical strain energy release rate of refractured composite specimens did not exhibit the strong time or temperature dependence of the neat resin tests; only 80-90 percent of the undamaged fracture energy is recoverable.

  9. Modelling of the viscoelastic behaviour of steel reinforced thermoplastic pipes

    NARCIS (Netherlands)

    Kruijer, M.P.; Warnet, Laurent; Akkerman, Remko

    2006-01-01

    This paper describes the analysis of the time dependent behaviour of a steel reinforced thermoplastic pipe. This new class of composite pipes is constructed of a HDPE (high-density polyethylene) liner pipe, which is over wrapped with two layers of thermoplastic tape. The thermoplastic tapes are

  10. Assessment of Current Process Modeling Approaches to Determine Their Limitations, Applicability and Developments Needed for Long-Fiber Thermoplastic Injection Molded Composites

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Holbery, Jim; Smith, Mark T.; Kunc, Vlastimil; Norris, Robert E.; Phelps, Jay; Tucker III, Charles L.

    2006-11-30

    This report describes the status of the current process modeling approaches to predict the behavior and flow of fiber-filled thermoplastics under injection molding conditions. Previously, models have been developed to simulate the injection molding of short-fiber thermoplastics, and an as-formed composite part or component can then be predicted that contains a microstructure resulting from the constituents’ material properties and characteristics as well as the processing parameters. Our objective is to assess these models in order to determine their capabilities and limitations, and the developments needed for long-fiber injection-molded thermoplastics (LFTs). First, the concentration regimes are summarized to facilitate the understanding of different types of fiber-fiber interaction that can occur for a given fiber volume fraction. After the formulation of the fiber suspension flow problem and the simplification leading to the Hele-Shaw approach, the interaction mechanisms are discussed. Next, the establishment of the rheological constitutive equation is presented that reflects the coupled flow/orientation nature. The decoupled flow/orientation approach is also discussed which constitutes a good simplification for many applications involving flows in thin cavities. Finally, before outlining the necessary developments for LFTs, some applications of the current orientation model and the so-called modified Folgar-Tucker model are illustrated through the fiber orientation predictions for selected LFT samples.

  11. Properties of CF/PA6 friction spun hybrid yarns for textile reinforced thermoplastic composites

    Science.gov (United States)

    Hasan, MMB; Nitsche, S.; Abdkader, A.; Cherif, Ch

    2017-10-01

    Due to their excellent strength, rigidity and damping properties as well as low weight, carbon fibre reinforced composites (CFRC) are widely being used for load bearing structures. On the other hand, with an increased demand und usage of CFRCs, effective methods to re-use waste carbon fibre (CF) materials, which are recoverable either from the process scraps or from the end-of-life components are attracting increased attention. In this paper, hybrid yarns consisting of staple CF and polyamide 6 (PA 6) are manufactured on a DREF-3000 friction spinning machine with various machine parameters such as spinning drum speed and suction air pressure. The relationship between different textile physical properties of the hybrid yarns, such as tensile strength and elongation with different spinning parameters and CF content of hybrid yarn is investigated. Furthermore, the tensile properties of uni-directional (UD) composites manufactured from the developed hybrid yarn shows 80% of the UD composite strength made from CF filament yarn.

  12. Casein and soybean protein-based thermoplastics and composites as alternative biodegradable polymers for biomedical applications

    NARCIS (Netherlands)

    Vaz, C.M.; Fossen, M.; Tuil, van R.F.; Graaf, de L.A.; Reis, R.L.; Cunha, A.M.

    2003-01-01

    This work reports on the development and characterization of novel meltable polymers and composites based on casein and soybean proteins. The effects of inert (Al2O3) and bioactive (tricalcium phosphate) ceramic reinforcements over the mechanical performance, water absorption, and bioactivity

  13. Ceramic core–shell composites with modified mechanical properties prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemens, F.; Trunec, M.

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2873-2881 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia toughened alumina * Co-extrusion * Composite * Mechanical properties1 Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 2.933, year: 2015

  14. A Mathematical Model for the Non-Stationary Process of Compression Molding of Plates from Granulate of Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Vladimir N. Vodyakov

    2017-12-01

    Full Text Available Introduction: Mathematical modeling allows assigning optimal parameters for the process of compression molding of plates and calculating the dimensions of the mold without costly and long-term experiments. The options ensure the required precision of pressing. The disadvantages of the known models are the assumptions about the process isothermicity and independence of the thermal-physical coefficients from temperature. The models do not take into account the dependence of the pressure in the cavity of the mold on the excess of the melt; the problem of calculating the dimensions of the mold cavity for given plate dimensions is not posed. The known models do not give a complete description of all stages of the process. The aim of this paper is to develop a perfect mathematical model without limitations for the compression molding of plates from a granulate of highly filled thermoplastic composites. Materials and Methods: The paper proposes a non-stationary mathematical model. The model takes into account the presence of physical states transitions and dependence of the thermophysical characteristics of composites on temperature. The model is based on the known equations of thermal physics and continuum mechanics. Results: Initial and boundary conditions, rheological equations, systems of equations for the material, thermal, and power balance are determined for three stages of the process. The calculation problems are determined too. A program of iterative numerical calculation has been developed because of the resulting system of equations has no analytical solution. A convergence of experimental and theoretical results with the correlation coefficient confirms the adequacy of the developed mathematical model and the calculation program. Discussion and Conclusions: The results of the study allow calculating the dimensions of the mold cavity, the initial granulate required mass, technological losses, the time functions of pressure and temperature

  15. Validation of New Process Models for Large Injection-Molded Long-Fiber Thermoplastic Composite Structures

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Jin, Xiaoshi; Wang, Jin; Kunc, Vlastimil; Tucker III, Charles L.

    2012-02-23

    This report describes the work conducted under the CRADA Nr. PNNL/304 between Battelle PNNL and Autodesk whose objective is to validate the new process models developed under the previous CRADA for large injection-molded LFT composite structures. To this end, the ARD-RSC and fiber length attrition models implemented in the 2013 research version of Moldflow was used to simulate the injection molding of 600-mm x 600-mm x 3-mm plaques from 40% glass/polypropylene (Dow Chemical DLGF9411.00) and 40% glass/polyamide 6,6 (DuPont Zytel 75LG40HSL BK031) materials. The injection molding was performed by Injection Technologies, Inc. at Windsor, Ontario (under a subcontract by Oak Ridge National Laboratory, ORNL) using the mold offered by the Automotive Composite Consortium (ACC). Two fill speeds under the same back pressure were used to produce plaques under slow-fill and fast-fill conditions. Also, two gating options were used to achieve the following desired flow patterns: flows in edge-gated plaques and in center-gated plaques. After molding, ORNL performed measurements of fiber orientation and length distributions for process model validations. The structure of this report is as follows. After the Introduction (Section 1), Section 2 provides a summary of the ARD-RSC and fiber length attrition models. A summary of model implementations in the latest research version of Moldflow is given in Section 3. Section 4 provides the key processing conditions and parameters for molding of the ACC plaques. The validations of the ARD-RSC and fiber length attrition models are presented and discussed in Section 5. The conclusions will be drawn in Section 6.

  16. Numerical predictions of misruns in development of near-net shape casting process

    OpenAIRE

    Jana, Santhanu Shakti Pada

    2015-01-01

    In this thesis, numerical investigations for development of a near net shape casting process for TiAl alloy are presented. The casting object used in this work is low pressure turbine (LPT) blade, which is characterized by extremely thin section areas that are prone to misruns. The work specifically focuses on predictions of misruns and developing strategies to avoid them. The numerical simulation methodology used in this work, is based on modelling all the three-phases i.e., gas, liquid and ...

  17. Temperature Effects on Mechanical Properties of Woven Thermoplastic Composites for Secondary Aircraft Structure Applications

    Directory of Open Access Journals (Sweden)

    Wang Yue

    2017-01-01

    Full Text Available The effect of temperature on the mechanical behavior of 8-H satin woven glass fabric/polyethylene sulfide (GF/PPS was investigated in this paper. Static-tensile tests were both conducted on notched and unnotched specimens at typical temperatures (ambient, 95°C and 125°C based on the glass transition temperatures (Tg of the neat resin and composite, their strength and moduli were obtained and compared. The damage patterns of failed specimens of notched and unnotched were examined with the aid of high-definition camera and stereomicroscope. The results of stress-strain relationships showed that the slight nonlinearity of the curves were observed for these two specimens, which was associated with the plastic deformation of localized resin. The damage patterns of notched and unnotched specimens at different temperatures proved that damage and plastic deformation were two simultaneous mechanisms and it was prominent in the notched. It was the overstress accommodation mechanism that led to a relative high strength rentention for the notched and a reduction of the hole sensitivity. The results obtained in this paper indicated that GF/PPS can be used as secondary aircraft structures at elevated temperatures higher than its Tg.

  18. Enhancement of mechanical and tribotechnical properties of polymer composites with thermoplastic UHMWPE and PEEK matrices by loading carbon nanofibers/nanotubes

    Science.gov (United States)

    Panin, S. V.; Kornienko, L. A.; Anh, Nguyen Duc; Alexenko, V. O.; Ivanova, L. R.

    2017-12-01

    For comparative evaluation of the influence of carbon nanofiber/nanotube loading in two different thermoplastic matrices (UHMWPE and PEEK), some mechanical and tribotechnical properties of the nanocomposites have been studied. It is shown that mechanical properties of nanocomposites change in various manners with increasing loading of carbon nanofibers and nanotubes. Herewith, the wear resistance of the "UHMWPE+1 wt% CNF and PEEK + 1 wt% CNF" composites under dry sliding friction is doubled. It is shown that, regardless of various effects on permolecular structure formation, the studied nanofillers enhance the wear resistance of the composites in a similar manner. A comparative analysis of the influence of nanofillers on the modification of mechanical and tribotechnical properties of UHMWPE- and PEEK-based matrices is made.

  19. Residual stress analysis in near net-shape formed specimens obtained by thermal spraying

    International Nuclear Information System (INIS)

    Fogarassy, P.; Manescu, A.; Markocsan, N.; Rustichelli, F.

    2004-01-01

    Neutron and X-ray diffraction measurements were performed in near-net shape formed conical specimens of yttria partial stabilised zirconia in order to evaluate the level of residual stress induced by the manufacturing process. A preliminary finite element analysis was also carried out. The X-ray measurements were done in two directions: axial and tangential. A three direction measurement (including also radial direction) was performed using neutron diffraction. In this case three points through the thickness of the samples were considered. We obtained in all three analysed specimens (three different mandrel removing methods considered) compressive stresses in the axial direction, tensile in the tangential one and negligable stresses in the radial direction. The experimental results are in good agreement with those predicted by the finite element analysis

  20. Residual stress analysis in near net-shape formed specimens obtained by thermal spraying

    Science.gov (United States)

    Fogarassy, P.; Manescu, A.; Markocsan, N.; Rustichelli, F.

    2004-07-01

    Neutron and X-ray diffraction measurements were performed in near-net shape formed conical specimens of yttria partial stabilised zirconia in order to evaluate the level of residual stress induced by the manufacturing process. A preliminary finite element analysis was also carried out. The X-ray measurements were done in two directions: axial and tangential. A three direction measurement (including also radial direction) was performed using neutron diffraction. In this case three points through the thickness of the samples were considered. We obtained in all three analysed specimens (three different mandrel removing methods considered) compressive stresses in the axial direction, tensile in the tangential one and negligable stresses in the radial direction. The experimental results are in good agreement with those predicted by the finite element analysis.

  1. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  2. Cost-Benefit Analysis for the Advanced Near Net Shape Technology (ANNST) Method for Fabricating Stiffened Cylinders

    Science.gov (United States)

    Stoner, Mary Cecilia; Hehir, Austin R.; Ivanco, Marie L.; Domack, Marcia S.

    2016-01-01

    This cost-benefit analysis assesses the benefits of the Advanced Near Net Shape Technology (ANNST) manufacturing process for fabricating integrally stiffened cylinders. These preliminary, rough order-of-magnitude results report a 46 to 58 percent reduction in production costs and a 7-percent reduction in weight over the conventional metallic manufacturing technique used in this study for comparison. Production cost savings of 35 to 58 percent were reported over the composite manufacturing technique used in this study for comparison; however, the ANNST concept was heavier. In this study, the predicted return on investment of equipment required for the ANNST method was ten cryogenic tank barrels when compared with conventional metallic manufacturing. The ANNST method was compared with the conventional multi-piece metallic construction and composite processes for fabricating integrally stiffened cylinders. A case study compared these three alternatives for manufacturing a cylinder of specified geometry, with particular focus placed on production costs and process complexity, with cost analyses performed by the analogy and parametric methods. Furthermore, a scalability study was conducted for three tank diameters to assess the highest potential payoff of the ANNST process for manufacture of large-diameter cryogenic tanks. The analytical hierarchy process (AHP) was subsequently used with a group of selected subject matter experts to assess the value of the various benefits achieved by the ANNST method for potential stakeholders. The AHP study results revealed that decreased final cylinder mass and quality assurance were the most valued benefits of cylinder manufacturing methods, therefore emphasizing the relevance of the benefits achieved with the ANNST process for future projects.

  3. Synthesis of Fe-Al-Ti Based Intermetallics with the Use of Laser Engineered Net Shaping (LENS

    Directory of Open Access Journals (Sweden)

    Monika Kwiatkowska

    2015-04-01

    Full Text Available The Laser Engineered Net Shaping (LENS technique was combined with direct synthesis to fabricate L21-ordered Fe-Al-Ti based intermetallic alloys. It was found that ternary Fe-Al-Ti alloys can be synthesized using the LENS technique from a feedstock composed of a pre-alloyed Fe-Al powder and elemental Ti powder. The obtained average compositions of the ternary alloys after the laser deposition and subsequent annealing were quite close to the nominal compositions, but the distributions of the elements in the annealed samples recorded over a large area were inhomogeneous. No traces of pure Ti were observed in the deposited alloys. Macroscopic cracking and porosity were observed in all investigated alloys. The amount of porosity in the samples was less than 1.2 vol. %. It seems that the porosity originates from the porous pre-alloyed Fe-Al powders. Single-phase (L21, two-phase (L21-C14 and multiphase (L21-A2-C14 Fe-Al-Ti intermetallic alloys were obtained from the direct laser synthesis and annealing process. The most prominent feature of the ternary Fe-Al-Ti intermetallics synthesized by the LENS method is their fine-grained structure. The grain size is in the range of 3–5 μm, indicating grain refinement effect through the highly rapid cooling of the LENS process. The Fe-Al-Ti alloys synthesized by LENS and annealed at 1000 °C in the single-phase B2 region were prone to an essential grain growth. In contrast, the alloys annealed at 1000 °C in the two-phase L21-C14 region exhibited almost constant grain size values after the high-temperature annealing.

  4. Textile impregnation with thermoplastic resin - models and application

    NARCIS (Netherlands)

    Loendersloot, Richard; Grouve, Wouter Johannes Bernardus; Lamers, E.A.D.; Wijskamp, Sebastiaan; Kelly, P.A.; Bickerton, S.; Lescher, P.; Govignon, Q.

    2012-01-01

    One of the key issues of the development of cost-effective thermoplastic composites for the aerospace industry is the process quality control. A complete, void free impregnation of the textile reinforcement by the thermoplastic resin is an important measure of the quality of composites. The

  5. New Textile Sensors for In Situ Structural Health Monitoring of Textile Reinforced Thermoplastic Composites Based on the Conductive Poly(3,4-ethylenedioxythiophene-poly(styrenesulfonate Polymer Complex

    Directory of Open Access Journals (Sweden)

    Ivona Jerkovic

    2017-10-01

    Full Text Available Many metallic structural and non-structural parts used in the transportation industry can be replaced by textile-reinforced composites. Composites made from a polymeric matrix and fibrous reinforcement have been increasingly studied during the last decade. On the other hand, the fast development of smart textile structures seems to be a very promising solution for in situ structural health monitoring of composite parts. In order to optimize composites’ quality and their lifetime all the production steps have to be monitored in real time. Textile sensors embedded in the composite reinforcement and having the same mechanical properties as the yarns used to make the reinforcement exhibit actuating and sensing capabilities. This paper presents a new generation of textile fibrous sensors based on the conductive polymer complex poly(3,4-ethylenedioxythiophene-poly(styrenesulfonate developed by an original roll to roll coating method. Conductive coating for yarn treatment was defined according to the preliminary study of percolation threshold of this polymer complex. The percolation threshold determination was based on conductive dry films’ electrical properties analysis, in order to develop highly sensitive sensors. A novel laboratory equipment was designed and produced for yarn coating to ensure effective and equally distributed coating of electroconductive polymer without distortion of textile properties. The electromechanical properties of the textile fibrous sensors confirmed their suitability for in situ structural damages detection of textile reinforced thermoplastic composites in real time.

  6. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    Energy Technology Data Exchange (ETDEWEB)

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical

  7. Fatigue Behavior of Porous Ti-6Al-4V Made by Laser-Engineered Net Shaping

    Science.gov (United States)

    Bordonaro, Giancarlo G.; Berto, Filippo

    2018-01-01

    The fatigue behavior and fracture mechanisms of additively manufactured Ti-6Al-4V specimens are investigated in this study. Three sets of testing samples were fabricated for the assessment of fatigue life. The first batch of samples was built by using Laser-Engineered Net Shaping (LENS) technology, a Direct Energy Deposition (DED) method. Internal voids and defects were induced in a second batch of samples by changing LENS machine processing parameters. Fatigue performance of these samples is compared to the wrought Ti-6Al-4V samples. The effects of machine-induced porosity are assessed on mechanical properties and results are presented in the form of SN curves for the three sets of samples. Fracture mechanisms are examined by using Scanning Electron Microscopy (SEM) to characterize the morphological characteristics of the failure surface. Different fracture surface morphologies are observed for porous and non-porous specimens due to the combination of head write speed and laser power. Formation of defects such as pores, unmelted regions, and gas entrapments affect the failure mechanisms in porous specimens. Non-porous specimens exhibit fatigue properties comparable with that of the wrought specimens, but porous specimens are found to show a tremendous reduced fatigue strength. PMID:29439510

  8. Net shape fabrication of stainless-steel micro machine components from metallic powder

    International Nuclear Information System (INIS)

    Imbaby, M; Jiang, K; Chang, I

    2008-01-01

    A fabrication process of the net shape 316-L stainless-steel micro machine components is reported. The fabrication process combines softlithography and powder metallurgy to produce microcomponents of complex geometries of high quality. The process starts with softlithography by producing ultra thick SU-8 master moulds and their negative replicas of polydimethylsiloxane (PDMS). Then stainless-steel slurry is prepared by mixing super fine 316-L steel powder and binder to fill the PDMS moulds. The two binders used in the experiments were Duramax D-3005 and a mixture of B1000 and B1007. The PDMS micro moulds are filled with the metallic slurries and green parts are obtained from de-moulding, before going through de-binding and sintering in forming gas atmosphere. The fabrication steps were repeatedly tested. The resultant micro parts show high quality shape retention which is attributed to the quality of the SU-8 master moulds. The hardness property of the sintered microcomponents was tested with a micro indenter and a 200 g load was applied. The Vickers hardness of the sintered components was found to be about 255, which was higher than 225 of annealed 316L stainless steel and the two binders make little difference on the hardness of the sintered samples

  9. Ceramic Near-Net Shaped Processing Using Highly-Loaded Aqueous Suspensions

    Science.gov (United States)

    Rueschhoff, Lisa

    Ceramic materials offer great advantages over their metal counterparts, due to their lower density, higher hardness and wear resistance, and higher melting temperatures. However, the use of ceramics in applications where their properties would offer tremendous advantages are often limited due to the difficulty of forming them into complex and near-net shaped parts. Methods that have been developed to injection-mold or cast ceramics into more complicated shapes often use significant volume fractions of a carrier (often greater than 35 vol.% polymer), elevated temperature processing, or less-than-environmentally friendly chemicals where a complex chemical synthesis reaction must be timed perfectly for the approach to work. Furthermore, the continuing maturation of additive manufacturing methods requires a new approach for flowing/placing ceramic powders into useful designs. This thesis addresses the limitations of the current ceramic forming approaches by developing highly-stabilized and therefore high solids loading ceramic suspensions, with the requisite rheology for a variety of complex and near-net shaped forming techniques. Silicon nitride was chosen as a material of focus due to its high fracture toughness compared to other ceramic materials. Designing ceramic suspensions that are flowable at room temperature greatly simplifies processing as neither heating nor cooling are required during forming. Highly-loaded suspensions (>40 vol.%) are desired because all formed ceramic bodies have to be sintered to remove pores. Finally, using aqueous-based suspensions reduces any detrimental effect on the environment and tooling. The preparation of highly-loaded suspensions requires the development of a suitable dispersant through which particle-particle interactions are controlled. However, silicon nitride is difficult to stabilize in water due to complex surface and solution chemistry. In this study, aqueous silicon nitride suspensions up to 45 vol.% solids loading were

  10. Influence of fiber content on mechanical, morphological and thermal properties of kenaf fibers reinforced poly(vinyl chloride)/thermoplastic polyurethane poly-blend composites

    International Nuclear Information System (INIS)

    El-Shekeil, Y.A.; Sapuan, S.M.; Jawaid, M.; Al-Shuja’a, O.M.

    2014-01-01

    Highlights: • Increasing fiber content decreased tensile strength and strain. • Tensile modulus was increasing with increase in fiber content. • SEM showed fiber/matrix poor adhesion. • Impact strength was decreasing with increase in fiber content. • Lower thermal stability with increase in fiber content was observed. - Abstract: Kenaf (Hibiscus Cannabinus) bast fiber reinforced poly(vinyl chloride) (PVC)/thermoplastic polyurethane (TPU) poly-blend was prepared by melt mixing method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber content: 20%, 30% and 40% (by weight), with the processing parameters: 140 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. After mixing, the composite was compressed using compressing molding machine. Mechanical properties (i.e. tensile properties, flexural properties, impact strength) were studied. Morphological properties of tensile fracture surface were studied using Scanning electron microscope (SEM). Thermal properties of the composites were studied using Thermogravimetric Analyses (TGA). PVC/TPU/KF composites have shown lower tensile strength and strain with increase in fiber content. Tensile modulus showed an increasing trend with increase in fiber content. Impact strength decreased with increase in fiber content; however, high impact strength was observed even with 40% fiber content (20.2 kJ/m 2 ). Mean while; the 20% and 30% fiber contents showed higher impact strength of 34.9, 27.9 kJ/m 2 ; respectively. SEM showed that there is poor fiber/matrix adhesion. Thermal degradation took place in three steps. In the first step, composites as well as the matrix had a similar stability. At the second step, matrix showed a slightly better stability than the composites. At the last step, composites showed a better stability than the matrix

  11. Plasma spray formed near-net-shape MoSi2-Si3N4 bulk nanocomposites-structure property evaluation

    International Nuclear Information System (INIS)

    Hong, S.J.; Viswanathan, V.; Rea, K.; Patil, S.; Deshpande, S.; Georgieva, P.; McKechnie, T.; Seal, S.

    2005-01-01

    This article, for the first time, presents the challenges toward the successful consolidation of near-net-shape bulk MoSi 2 -Si 3 N 4 -SiC nanocomposite using plasma spray forming. A detailed characterization of the spray formed bulk nanocomponent has been performed using optical microscopy (OM), scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM), and Vickers hardness testing. Vickers hardness (900 Hv) and fracture toughness (∼>5 MPa m 1/2 ) of the nanocomposite showed a little deviation from the expected, which might be due to the difference in the particle (Si 3 N 4 ) size and their distribution in the MoSi 2 matrix as a function of component thickness. Relatively higher hardness is attributed to the retention of the nanostructure in the composite. In addition, the as fabricated bulk nanocomposite showed enhanced oxidation resistance

  12. Cost-Benefit Analysis for the Advanced Near Net Shape Technology (ANNST) Method for Fabricating Stiffened Cylinders

    Science.gov (United States)

    Ivanco, Marie L.; Domack, Marcia S.; Stoner, Mary Cecilia; Hehir, Austin R.

    2016-01-01

    Low Technology Readiness Levels (TRLs) and high levels of uncertainty make it challenging to develop cost estimates of new technologies in the R&D phase. It is however essential for NASA to understand the costs and benefits associated with novel concepts, in order to prioritize research investments and evaluate the potential for technology transfer and commercialization. This paper proposes a framework to perform a cost-benefit analysis of a technology in the R&D phase. This framework was developed and used to assess the Advanced Near Net Shape Technology (ANNST) manufacturing process for fabricating integrally stiffened cylinders. The ANNST method was compared with the conventional multi-piece metallic construction and composite processes for fabricating integrally stiffened cylinders. Following the definition of a case study for a cryogenic tank cylinder of specified geometry, data was gathered through interviews with Subject Matter Experts (SMEs), with particular focus placed on production costs and process complexity. This data served as the basis to produce process flowcharts and timelines, mass estimates, and rough order-of-magnitude cost and schedule estimates. The scalability of the results was subsequently investigated to understand the variability of the results based on tank size. Lastly, once costs and benefits were identified, the Analytic Hierarchy Process (AHP) was used to assess the relative value of these achieved benefits for potential stakeholders. These preliminary, rough order-of-magnitude results predict a 46 to 58 percent reduction in production costs and a 7-percent reduction in weight over the conventional metallic manufacturing technique used in this study for comparison. Compared to the composite manufacturing technique, these results predict cost savings of 35 to 58 percent; however, the ANNST concept was heavier. In this study, the predicted return on investment of equipment required for the ANNST method was ten cryogenic tank barrels

  13. Influence of Addition of Thermoplastic Elastomer on Mechanical and Tribological Properties of Vapor-Grown-Carbon-Fiber Filled Polybutylene Terephthalate Composites

    Science.gov (United States)

    Naito, Takahito; Nishitani, Yosuke; Sekiguchi, Isamu; Ishii, Chiharu; Kitano, Takeshi

    In order to develop the new high-performance tribomaterials for mechanical and electrical micro-devices, the influence of adding thermoplastic elastomer (TPE) on the mechanical and tribological properties of vapor-grown-carbon-fiber (VGCF) filled polybutylene telephthalate (PBT) composites (VGCF/PBT) was investigated. In this study, three types of functionalized TPE based on styrene butadiene elastomer: epoxy group grafted SBS (SBS-EP), hydroxyl group grafted SEEPS (SEEPS-OH) and amine group grafted SBBS (SBBS-NH2) were added with PBT and VGCF/PBT composites. These composites were compounded with a twin screw extruder and injection-molded, and their morphology, tensile, impact and tribological properties were evaluated. The internal structure of the ternary composites (VGCF/PBT/TPE) was changed by the addition of TPE and VGCF. Moreover, the size of dispersed TPE particles changed with the types of functionalized TPE. The influence of the addition of TPE on the mechanical and tribological properties of VGCF/PBT was differed from each property item. Izod impact properties and wear resistance were remarkably improved with the addition of various functionalized TPE, however, the tensile properties and frictional coefficient were slightly changed by the addition. From the relation between various properties and internal structure of these ternary composites, it was found that the tensile elongation at break, izod impact strength and specific wear rate correlate closely with the size of dispersed TPE particles. It follows from these results that it may be possible to develop the new tribomaterials with sufficient balances of mechanical and tribological properties for micro-devices.

  14. Fabrication of porous titanium scaffold with controlled porous structure and net-shape using magnesium as spacer.

    Science.gov (United States)

    Kim, Sung Won; Jung, Hyun-Do; Kang, Min-Ho; Kim, Hyoun-Ee; Koh, Young-Hag; Estrin, Yuri

    2013-07-01

    This paper reports a new approach to fabricating biocompatible porous titanium with controlled pore structure and net-shape. The method is based on using sacrificial Mg particles as space holders to produce compacts that are mechanically stable and machinable. Using magnesium granules and Ti powder, Ti/Mg compacts with transverse rupture strength (~85 MPa) sufficient for machining were fabricated by warm compaction, and a complex-shape Ti scaffold was eventually produced by removal of Mg granules from the net-shape compact. The pores with the average size of 132-262 μm were well distributed and interconnected. Due to anisotropy and alignment of the pores the compressive strength varied with the direction of compression. In the case of pores aligned with the direction of compression, the compressive strength values (59-280 MPa) high enough for applications in load bearing implants were achieved. To verify the possibility of controlled net-shape, conventional machining process was performed on Ti/Mg compact. Compact with screw shape and porous Ti scaffold with hemispherical cup shape were fabricated by the results. Finally, it was demonstrated by cell tests using MC3T3-E1 cell line that the porous Ti scaffolds fabricated by this technique are biocompatible. Copyright © 2013 Elsevier B.V. All rights reserved.

  15. Studies of Standard Heat Treatment Effects on Microstructure and Mechanical Properties of Laser Net Shape Manufactured INCONEL 718

    Science.gov (United States)

    Qi, H.; Azer, M.; Ritter, A.

    2009-10-01

    Laser net shape manufacturing (LNSM) is a laser cladding/deposition based technology, which can fabricate and repair near-net-shape high-performance components directly from metal powders. Characterizing mechanical properties of the laser net shape manufactured components is prerequisite to the applications of LNSM in aircraft engine industrial productions. Nickel-based superalloys such as INCONEL 718 are the most commonly used metal materials in aircraft engine high-performance components. In this study, the laser deposition process is optimized through a set of designed experiments to reduce the porosity to less than 0.03 pct. It is found that the use of plasma rotating electrode processed (PREP) powder and a high energy input level greater than 80 J/mm are necessary conditions to minimize the porosity. Material microstructure and tensile properties of laser-deposited INCONEL 718 are studied and compared under heat treatment conditions of as deposited, direct aged, solution treatment and aging (STA), and full homogenization followed by STA. Tensile test results showed that the direct age heat treatment produces the highest tensile strength equivalent to the wrought material, which is followed by the STA-treated and the homogenization-treated tensile strengths, while the ductility exhibits the reverse trend. Finally, failure modes of the tensile specimens were analyzed with fractography.

  16. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  17. Development of a new inexpensive green thermoplastic composite and evaluation of its physico-mechanical and wear properties

    International Nuclear Information System (INIS)

    Syed, Murtuza Ali; Syed, Akheel Ahmed

    2012-01-01

    Highlights: ► Turmeric spent (TS) incorporated polypropylene (PP) green composites were fabricated. ► Addition of TS into PP matrix improved tensile modulus and flexural properties of composites. ► The water absorption characteristics of composites were determined. ► Wear volume loss and specific wear rate as a function of abrading distance and load were determined. ► Surface morphology of composites was examined using scanning electron microscope. -- Abstract: In the present study an attempt has been made to use turmeric spent (TS) as reinforcing filler to fabricate polypropylene (PP) green composite for load bearing and tribological applications. PP/TS composites were fabricated using varying amounts of TS viz, 10%, 20%, 30% and 40% (w/w) by twin screw extrusion method. The fabricated PP green composites were evaluated for physico-mechanical and tribological properties. Experimentally obtained tensile values were compared with theoretically predicted values using different theoretical models. Tensile modulus of composites increased from 1041 to 1771 MPa with the increase in filler addition from 0 to 40 wt.%. Flexural strength and flexural modulus of composites were improved after incorporation of TS into PP matrix. The water absorption characteristics of composites were determined. The effect of abrading distances viz., 150, 300, 450, and 600 m and different loads of 23.54 and 33.54 N at 200 rpm on the abrasive wear behaviour were studied using dry sand/rubber wheel abrasive test rig. The TS filler lowered the abrasion resistance of PP/TS composites. The wear volume loss and specific wear rate as a function of abrading distance and load were determined. The surface morphology of tensile fractured green composites and their worn surface features were examined under scanning electron microscope.

  18. Thermal load histories for North American roof assembles using various cladding materials including wood-thermoplastic composite shingles

    Science.gov (United States)

    J. E. Winandy

    2006-01-01

    Since 1991, thermal load histories for various roof cladding types have been monitored in outdoor attic structures that simulate classic North American light-framed construction. In this paper, the 2005 thermal loads for wood-based composite roof sheathing, wood rafters, and attics under wood-plastic composite shingles are compared to common North American roof...

  19. Reinforcing thermoplastics with hydrogen bonding bridged inorganics

    Energy Technology Data Exchange (ETDEWEB)

    Du Mingliang, E-mail: du@zstu.edu.c [Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou 310018 (China); Guo Baochun, E-mail: psbcguo@scut.edu.c [Department of Polymer Materials and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu Mingxian; Cai Xiaojia; Jia Demin [Department of Polymer Materials and Engineering, South China University of Technology, Guangzhou 510640 (China)

    2010-01-15

    A new reinforcing strategy for thermoplastics via hydrogen bonding bridged inorganics in the matrix was proposed. The hydrogen bonds could be formed in thermoplastics matrices with the incorporation of a little organics containing hydrogen bonding functionalities. Isotactic polypropylene (PP), polyamide 6 (PA 6), and high density polyethylene (HDPE), together with specific inorganics and organics were utilized to verify the effectiveness of the strategy. The investigations suggest that the hydrogen bonding bridged inorganics led to substantially increased flexural properties. The results of attenuated total refraction Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicate the formation of hydrogen bonding among the inorganics and organics in the composites.

  20. Dry Process for Manufacturing Hybridized Boron Fiber/Carbon Fiber Thermoplastic Composite Materials from a Solution Coated Precursor

    Science.gov (United States)

    Belvin, Harry L. (Inventor); Cano, Roberto J. (Inventor)

    2003-01-01

    An apparatus for producing a hybrid boron reinforced polymer matrix composite from precursor tape and a linear array of boron fibers. The boron fibers are applied onto the precursor tapes and the precursor tape processed within a processing component having an impregnation bar assembly. After passing through variable-dimension forming nip-rollers, the precursor tape with the boron fibers becomes a hybrid boron reinforced polymer matrix composite. A driving mechanism is used to pulled the precursor tape through the method and a take-up spool is used to collect the formed hybrid boron reinforced polymer matrix composite.

  1. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — While in the 1970's and 1980's, composites were adopted for aerospace structure for increased performance and weight savings, the 1990's and 2000's witnessed the...

  2. Near-net-shape production of hollow titanium alloy components via electrochemical reduction of metal oxide precursors in molten salts

    OpenAIRE

    Hu, Di; Xiao, Wei; Chen, George Zheng

    2013-01-01

    Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-...

  3. Preparation and properties of thermoplastic poly(caprolactone) composites containing high amount of esterified starch without plasticizer.

    Science.gov (United States)

    Sun, Yujie; Hu, Qiongen; Qian, Jiangtao; Li, Ting; Ma, Piming; Shi, Dongjian; Dong, Weifu; Chen, Mingqing

    2016-03-30

    Based on stearyl chloride and native starch, esterified starch were prepared and the chemical structure was characterized by (1)H NMR and FTIR. It was found that stearyl chloride was an efficient agent to fabricate esterified starch with high degree of substitution (DS). During the melt blending of esterified starch (80 wt%) and poly(caprolactone) (PCL, 20 wt%), it was shown the torque of PCL/esterified starch was much lower than that of PCL/native starch without any plasticizer, and further decreased with increasing DS. Compared with PCL/native starch, the tensile properties of PCL/esterified starch composites were significantly enhanced. The tensile strength and elongation at break were increased from 2.7 MPa to 56% for PCL/native starch composites to 9.1 MPa and 626% for PCL/esterified starch ones with DS of 1.50, respectively. SEM observation revealed the esterified starch particles in matrix became smaller and more uniform. In addition, the water resistance and hydrophobic character of PCL/esterified starch composites were improved. PCL composites containing 80 wt% esterified starch with favorable mechanical properties would have great potential applications in broad areas. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. A note on the effect of the fiber curvature on the micromechanical behavior of natural fiber reinforced thermoplastic composites

    Directory of Open Access Journals (Sweden)

    M. A. Escalante-Solis

    2015-12-01

    Full Text Available To better understand the role of the fiber curvature on the tensile properties of short-natural-fiber reinforced composites, a photoelastic model and a finite element analysis were performed in a well characterized henequen fiber-high density polyethylene composite material. It was hypothesized that the angle of orientation of the inclusion and the principal material orientation with respect to the applied load was very important in the reinforcement mechanics. From the photoelastic and finite element analysis it was found that the stress distribution around the fiber inclusion was different on the concave side from that observed on the convex side and an efficient length of stress transfer was estimated to be approximately equal to one third the average fiber length. This approach was used to predict the short-natural-fiber reinforced composite mechanical properties using probabilistic functions modifications of the rule of mixtures models developed by Fukuda-Chow and the Fukuda-Kawata. Recognizing the inherent flexibility that curves the natural fibers during processing, the consideration of a length of one third of the average length l should improve the accuracy of the calculations of the mechanical properties using theoretical models.

  5. Near-Net-Shape Production of Hollow Titanium Alloy Components via Electrochemical Reduction of Metal Oxide Precursors in Molten Salts

    Science.gov (United States)

    Hu, Di; Xiao, Wei; Chen, George Z.

    2013-04-01

    Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 °C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-6Al-4V components were typically below 2000 ppm. The maximum compressive stress and modulus of electrolytic products obtained in this work were approximately 243 MPa and 14 GPa, respectively, matching with the requirement for medical implants. Further research directions are discussed for mechanical improvement of the products via densification during or after electrolysis. This simple, fast, and energy-efficient near-net-shape manufacturing method could allow titanium alloy components with desired geometries to be prepared directly from a mixture of metal oxides, promising an innovative technology for the low-cost production of titanium alloy components.

  6. An analytical/numerical correlation study of the multiple concentric cylinder model for the thermoplastic response of metal matrix composites

    Science.gov (United States)

    Pindera, Marek-Jerzy; Salzar, Robert S.; Williams, Todd O.

    1993-01-01

    The utility of a recently developed analytical micromechanics model for the response of metal matrix composites under thermal loading is illustrated by comparison with the results generated using the finite-element approach. The model is based on the concentric cylinder assemblage consisting of an arbitrary number of elastic or elastoplastic sublayers with isotropic or orthotropic, temperature-dependent properties. The elastoplastic boundary-value problem of an arbitrarily layered concentric cylinder is solved using the local/global stiffness matrix formulation (originally developed for elastic layered media) and Mendelson's iterative technique of successive elastic solutions. These features of the model facilitate efficient investigation of the effects of various microstructural details, such as functionally graded architectures of interfacial layers, on the evolution of residual stresses during cool down. The available closed-form expressions for the field variables can readily be incorporated into an optimization algorithm in order to efficiently identify optimal configurations of graded interfaces for given applications. Comparison of residual stress distributions after cool down generated using finite-element analysis and the present micromechanics model for four composite systems with substantially different temperature-dependent elastic, plastic, and thermal properties illustrates the efficacy of the developed analytical scheme.

  7. A novel technique for fabrication of near-net-shape CMCs

    Indian Academy of Sciences (India)

    Unknown

    SEM indicated multiple fracture of the matrix which gave rise to pseudo elasticity. This is also evident from the load-displacement curve of the three-point bend test. SEM studies also indicated fibre pull-out in the fracture surface of the CMCs. Keywords. Sol–gel; vacuum infiltration; fibre reinforced ceramic matrix composites.

  8. Near Net Shape Rapid Manufacture & Repair by LENS(registered trademark)

    Science.gov (United States)

    2006-05-01

    manufactured from advanced materials such as titanium alloys, superalloys or special steels are critical to the performance of the armed forces...parts, in a wide array of alloys including titanium, nickel, cobalt , steel and novel materials such as Metal Matrix Composites and Functionally...Steels 304, 316, 420 Nickel Based Hastelloy X Aluminium 4047 Cobalt Base CoCr (Stellite) Copper Cu-Ni LENS Developmental Alloys Alloy Class Alloy

  9. Predictive engineering tools for injection-molded long-carbon-fiber thermoplastic composites - FY 2015 third quarterly report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Mori, Steven [MAGNA Exteriors and Interiors Corp. Aurora, ON (Canada); Gandhi, Umesh N. [Toyota Research Institute North America, Ann Arbor, MI (United States); Wang, Jin [Autodesk, Inc., Ithaca, NY (United States); Costa, Franco [Autodesk, Inc., Ithaca, NY (United States); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States); Tucker, III, Charles L. [Univ. of Illinois at Urbana-Champaign, Urbana, IL (United States)

    2015-07-01

    During the third quarter of FY 2015, the following technical progress has been made toward project milestones: 1) Magna oversaw the tool build and prepared the molding plan for the complex part of Phase II. 2) PlastiComp hosted a visit by Magna and Toyota on April 23rd to finalize the molding scope and schedule. The plan for molding trials including selection of molding parameters for both LFT and D-LFT for the U-shape complex part was established. 3) Toyota shipped the U-shape complex part tool to Magna on May 28th, 2015. 4) Plasticomp provided 30wt% LCF/PP and 30wt% LCF/PA66 compounded pellets to Magna for molding the complex part. 5) Magna performed preliminary molding trials on June 2nd, 2015 to validate wall thickness, fill profile, tool temperature and shot size requirements for the complex part. 6) Magna performed the first complex part run on June 16th and 17th, 2015 at Magna’s Composite Centre of Excellence in Concord, ON, Canada. Dale Roland of Plasticomp, and Umesh Gandhi of Toyota also attended the molding. 7) Magna discussed and finalized the plan with PNNL and the team for cutting samples from molded parts at selected locations for fiber orientation and length measurements. 8) Magna provided the computer-aided design (CAD) files of the complex parts with and without ribs to PNNL and Autodesk to build the corresponding ASMI models for injection molding simulations. Magna also provided the actual parameters used. 9) Plasticomp’s provided knowledge and experience of molding LCF materials essential to the successful molding of the parts including optimization of fill speed, tool temperatures, and plasticizing conditions for the 30wt% LCF/PP and 30wt% LCF/PA66 materials in both rib and non-rib versions. 10) Magna molded additional parts for evaluation of mechanical property testing including torsional stiffness on June 29th and 30th, 2015 at Magna’s Composite Center of Excellence. 11) Toyota began preparation for the torsion test of the specimens

  10. Attribute based selection of thermoplastic resin for vacuum infusion process

    DEFF Research Database (Denmark)

    Prabhakaran, R.T. Durai; Lystrup, Aage; Løgstrup Andersen, Tom

    2011-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  11. Development of a Rapid Thermoplastic Impregnation Device

    NARCIS (Netherlands)

    Weustink, A.P.D.

    2007-01-01

    A melt impregnation device for rapid thermoplastic impregnation of fiber bundles has been developed through modeling and experiments. The basic principles behind the thermoplastic impregnation process are investigated and the properties needed for a successful thermoplastic impregnation device are

  12. The compression of wood/thermoplastic fiber mats during consolidation

    Science.gov (United States)

    Karl R. Englund; Michael P. Wolcott; John C. Hermanson

    2004-01-01

    Secondary processing of non-woven wood and wood/thermoplastic fiber mats is generally performed using compression molding, where heated platens or dies form the final product. Although the study and use of wood-fiber composites is widespread, few research efforts have explicitly described the fundamentals of mat consolidation. In contrast, the wood composite literature...

  13. Mechanical Properties of Isotactic Polypropylene Modified with Thermoplastic Potato Starch

    Science.gov (United States)

    Knitter, M.; Dobrzyńska-Mizera, M.

    2015-05-01

    In this paper selected mechanical properties of isotactic polypropylene (iPP) modified with potato starch have been presented. Thermoplastic starch (TPS) used as a modifier in the study was produced from potato starch modified with glycerol. Isotactic polypropylene/thermoplastic potato starch composites (iPP/TPS) that contained 10, 30, 50 wt.% of modified starch were examined using dynamic mechanical-thermal analysis, static tensile, Brinell hardness, and Charpy impact test. The studies indicated a distinct influence of a filler content on the mechanical properties of composites in comparison with non-modified polypropylene.

  14. Net Shape Spin Formed Cryogenic Aluminum Lithium Cryogenic Tank Domes for Lower Cost Higher Performance Launch Vehicles

    Science.gov (United States)

    Curreri, Peter A.; Hoffman, Eric; Domack, Marcia; Brewster, Jeb; Russell, Carolyn

    2013-01-01

    With the goal of lower cost (simplified manufacturing and lower part count) and higher performance (higher strength to weight alloys) the NASA Technical Maturation Program in 2006 funded a proposal to investigate spin forming of space launch vehicle cryogenic tank domes. The project funding continued under the NASA Exploration Technology Development Program through completion in FY12. The first phase of the project involved spin forming of eight, 1 meter diameter "path finder" domes. Half of these were processed using a concave spin form process (MT Aerospace, Augsburg Germany) and the other half using a convex process (Spincraft, Boston MA). The convex process has been used to produce the Ares Common Bulkhead and the concave process has been used to produce dome caps for the Space Shuttle light weight external tank and domes for the NASDA H2. Aluminum Lithium material was chosen because of its higher strength to weight ratio than the Aluminum 2219 baseline. Aluminum lithium, in order to obtain the desired temper (T8), requires a cold stretch after the solution heat treatment and quench. This requirement favors the concave spin form process which was selected for scale up. This paper describes the results of processing four, 5.5 meter diameter (upper stage scale) net shaped spin formed Aluminum Lithium domes. In order to allow scalability beyond the limits of foundry and rolling mills (about 12 foot width) the circular blank contained one friction stir weld (heavy lifter scales require a flat blank containing two welds). Mechanical properties data (tensile, fracture toughness, stress corrosion, and simulated service testing) for the parent metal and weld will also be discussed.

  15. Life cycle assessment and sustainable engineering in the context of near net shape grown components: striving towards a sustainable way of future production.

    Science.gov (United States)

    Kämpfer, Christoph; Seiler, Thomas-Benjamin; Beger, Anna-Lena; Jacobs, Georg; Löwer, Manuel; Moser, Franziska; Reimer, Julia; Trautz, Martin; Usadel, Björn; Wormit, Alexandra; Hollert, Henner

    2017-01-01

    Technical product harvesting (TEPHA) is a newly developing interdisciplinary approach in which bio-based production is investigated from a technical and ecological perspective. Society's demand for ecologically produced and sustainably operable goods is a key driver for the substitution of conventional materials like metals or plastics through bio-based alternatives. Technical product harvesting of near net shape grown components describes the use of suitable biomass for the production of technical products through influencing the natural shape of plants during their growth period. The use of natural materials may show positive effects on the amount of non-renewable resource consumption. This also increases the product recyclability at the end of its life cycle. Furthermore, through the near net shape growth of biomass, production steps can be reduced. As a consequence such approaches may save energy and the needed resources like crude oil, coal or gas. The derived near net shape grown components are not only considered beneficial from an environmental point of view. They can also have mechanical advantages through an intrinsic topology optimization in contrast to common natural materials, which are influenced in their shape after harvesting. In order to prove these benefits a comprehensive, interdisciplinary scientific strategy is needed. Here, both mechanical investigations and life cycle assessment as a method of environmental evaluation are used.

  16. Tough and Sustainable Graft Block Copolymer Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jiuyang; Li, Tuoqi; Mannion, Alexander M.; Schneiderman, Deborah K.; Hillmyer, Marc A.; Bates, Frank S. (UMM)

    2016-03-15

    Fully sustainable poly[HPMC-g-(PMVL-b-PLLA)] graft block copolymer thermoplastics were prepared from hydroxypropyl methylcellulose (HPMC), β-methyl-δ-valerolactone (MVL), and l-lactide (LLA) using a facile two-step sequential addition approach. In these materials, rubbery PMVL functions as a bridge between the semirigid HPMC backbone and the hard PLLA end blocks. This specific arrangement facilitates PLLA crystallization, which induces microphase separation and physical cross-linking. By changing the backbone molar mass or side chain composition, these thermoplastic materials can be easily tailored to access either plastic or elastomeric behavior. Moreover, the graft block architecture can be utilized to overcome the processing limitations inherent to linear block polymers. Good control over molar mass and composition enables the deliberate design of HPMC-g-(PMVL-b-PLLA) samples that are incapable of microphase separation in the melt state. These materials are characterized by relatively low zero shear viscosities in the melt state, an indication of easy processability. The simple and scalable synthetic procedure, use of inexpensive and renewable precursors, and exceptional rheological and mechanical properties make HPMC-g-(PMVL-b-PLLA) polymers attractive for a broad range of applications.

  17. Rheological properties of olefinic thermoplastic elastomer blends

    NARCIS (Netherlands)

    Sengers, W.G.F.

    2005-01-01

    Thermoplastic Elastomers (TPE) are a class of materials that have rubber-like properties and can be processed like thermoplastic polymers. In this thesis, the rheological properties of two TPE blends are correlated to their morphology. The thermoplastic vulcanisates (TPV) consist of micron-sized,

  18. Development of a near-net-shape casting technology for the U-6Nb alloy. Part 1: Materials characterization, experiment design, and model construction

    International Nuclear Information System (INIS)

    Taylor, M.J.; Keeney, J.A.; Wendel, M.W.; Demint, A.L.

    1997-01-01

    The Oak Ridge Y-12 Plant (Y-12) is conducting highly coupled experimental and numerical studies to develop the technology needed to produce near-net-shape (NNS)-cast uranium-6 wt% niobium (U-6Nb) components which have a controlled carbon content. Current activities are focused on defining mechanical and metallurgical properties of cast material; experimental studies to define NNS casting, carbide particle flotation, and immersion-quench physics; and developing the numerical models needed to support the optimized design of NNS components. This paper summarizes the material characterization, experiment design, and model development activities

  19. Thermoplastic starch materials prepared from rice starch

    International Nuclear Information System (INIS)

    Pontes, Barbara R.B.; Curvelo, Antonio A.S.

    2009-01-01

    Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

  20. Study on quality improvement of palm trunk by thermoplastic impregnation

    Science.gov (United States)

    Rosli, F.; Ghazali, C. M. R.; Abdullah, M. M. A. B.; Hussin, K.

    2017-09-01

    Due to abundance of palm trunk waste, palm trunk can be used as alternative raw material of wood composites to replace future timber. However, the morphological of palm trunk is not truly woody material, so the quality improvement was studied by thermoplastic impregnation at different soaking time. The effect of thermoplastic resin impregnation on the morphological, physical and mechanical was investigated in this study. It was found that the amount of resin uptake to the palm trunk ranged from 3.85% to 6.25%. The density, thickness swelling and water absorption of treated palm trunk significantly improved. While, the modulus of rupture (MOR) and modulus of elasticity (MOE) of treated palm trunk was greater than untreated. This findings in this study indicated that thermoplastic resin would be considered alternative to formaldehyde-based resin to improved properties of palm trunk. At the request of all authors and with the approval of the proceedings editor, article 020268 titled, "Study on Quality Improvement of Palm Trunk by Thermoplastic Impregnation," is being retracted from the public record due to the fact that it is a duplication of article 020153 published in the same volume.

  1. Image Reconstruction Based Modeling of 3D Textile Composite (Postprint)

    National Research Council Canada - National Science Library

    Zhou, Eric; Mollenhauer, David; Iarve, Endel

    2007-01-01

    ... joints, near-net shape processing, etc. To fully understand the mechanical behavior of 3-D textile composites, it is essential to perform analyses to predict effective material properties and damage initiation and growth...

  2. Composite scaffolds for cartilage tissue engineering based on natural polymers of bacterial origin, thermoplastic poly(3-hydroxybutyrate) and micro-fibrillated bacterial cellulose

    Czech Academy of Sciences Publication Activity Database

    Akaraonye, E.; Filip, J.; Šafaříková, Miroslava; Salih, V.; Keshavarz, T.; Knowles, J.C.; Roy, I.

    2016-01-01

    Roč. 65, č. 7 (2016), s. 780-791 ISSN 0959-8103 Institutional support: RVO:60077344 Keywords : polyhydroxyalkanoates * poly(3-hydroxybutyrate) * bacterial cellulose * micro-fibrillated cellulose * tissue engineering scaffold * composite materials Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.070, year: 2016

  3. Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process: A Decision Making Methodology

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran; Lystrup, Aage; Løgstrup Andersen, Tom

    2012-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  4. The Effect of Tow Shearing on Reinforcement Positional Fidelity in the Manufacture of a Continuous Fiber Reinforced Thermoplastic Matrix Composite via Pultrusion-Like Processing of Commingled Feedstock

    Science.gov (United States)

    Warlick, Kent M.

    While the addition of short fiber to 3D printed articles has increased structural performance, ultimate gains will only be realized through the introduction of continuous reinforcement placed along pre-planned load paths. Most additive manufacturing research focusing on the addition of continuous reinforcement has revolved around utilization of a prefrabricated composite filament or a fiber and matrix mixed within a hot end prior to deposition on a printing surface such that conventional extrusion based FDM can be applied. Although stronger 3D printed parts can be made in this manner, high quality homogenous composites are not possible due to fiber dominated regions, matrix dominated regions, and voids present between adjacent filaments. Conventional composite manufacturing processes are much better at creating homogeneous composites; however, the layer by layer approach in which they are made is inhibiting the alignment of reinforcement with loads. Automated Fiber Placement techniques utilize in plane bending deformation of the tow to facilitate tow steering. Due to buckling fibers on the inner radius of curves, manufacturers recommend a minimum curvature for path placement with this technique. A method called continuous tow shearing has shown promise to enable the placement of tows in complex patterns without tow buckling, spreading, and separation inherent in conventional forms of automated reinforcement positioning. The current work employs fused deposition modeling hardware and the continuous tow shearing technique to manufacture high quality fiber reinforced composites with high positional fidelity, varying continuous reinforcement orientations within a layer, and plastic elements incorporated enabling the ultimate gains in structural performance possible. A mechanical system combining concepts of additive manufacturing with fiber placement via filament winding was developed. Paths with and without tension inherent in filament winding were analyzed through

  5. Diamond turning of thermoplastic polymers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, E.; Scattergood, R.O.

    1988-12-01

    Single point diamond turning studies were made using a series of thermoplastic polymers with different glass transition temperatures. Variations in surface morphology and surface roughness were observed as a function of cutting speed. Lower glass transition temperatures facilitate smoother surface cuts and better surface finish. This can be attributed to the frictional heating that occurs during machining. Because of the very low glass transition temperatures in polymeric compared to inorganic glasses, the precision machining response can be very speed sensitive.

  6. [Mechanical properties of thermoplastic materials].

    Science.gov (United States)

    Zhang, Ning; Bai, Yu-xing; Zhang, Kun-ya

    2010-09-14

    To investigate the mechanical properties of various brands of thermoplastic materials under different test conditions so as to analyze their influencing factors so as to provide a reference for improving the effect of invisible orthodontics. Three brands of thermoplastic materials, DR, Biolon and Erkodent, were selected. They were tested by Instron testing machine to measure their maximal stress and modulus under different processing modes, including pre-thermoforming, post-thermoforming and dipped in artificial saliva for two weeks after thermoforming. The data were analyzed by SPSS 11.5. Analyzed the mechanical properties change-trend under each test condition. The modulus (MPa) and maximum stress (MPa) of control group were significantly higher than those of thermoforming group (DR: 9.63±0.68 vs 7.85±0.61, 267±8 vs 199±6; Erkodent: 8.28±0.28 vs 7.59±0.45, 226±6 vs 199±6; Biolon: 8.85±0.41 vs 7.07±0.22, 237±6 vs 169±7, all P<0.05). The modulus (MPa) and maximum stress (MPa) of thermoforming group were significantly lower than those of saliva immersion group (DR: 7.85±0.61 vs 9.14±0.41, 199±6 vs 243±7; Erkodent: 7.59 ± 0.45 vs 8.38±0.29, 199±6 vs 212±7; Biolon: 7.07±0.22 vs 7.90±0.31, 169±7 vs 197±5, all P<0.05). The different brands of thermoplastic materials have different mechanical properties. The different processing modes influence the mechanical properties of thermoplastic materials. The mechanical properties decrease after thermoforming and increase after saliva immersion.

  7. Ultrasonic assisted consolidation of commingled thermoplastic/glass fibers rovings

    Directory of Open Access Journals (Sweden)

    Francesca eLionetto

    2015-04-01

    Full Text Available Thermoplastic matrix composites are finding new applications in different industrial area thanks to their intrinsic advantages related to environmental compatibility and processability. The approach presented in this work consists in the development of a technology for the simultaneous deposition and consolidation of commingled thermoplastic rovings through to the application of high energy ultrasound. An experimental equipment, integrating both fiber impregnation and ply consolidation in a single process, has been designed and tested. It is made of an ultrasonic welder, whose titanium sonotrode is integrated on a filament winding machine. During winding, the commingled roving is at the same time in contact with the mandrel and the horn. The intermolecular friction generated by ultrasound is able to melt the thermoplastic matrix and impregnate the reinforcement fibers. The heat transfer phenomena occurring during the in situ consolidation were simulated solving by finite element (FE analysis an energy balance accounting for the heat generated by ultrasonic waves and the melting characteristics of the matrix. To this aim, a calorimetric characterization of the thermoplastic matrix has been carried out to obtain the input parameters for the model. The FE analysis has enabled to predict the temperature distribution in the composite during heating and cooling The simulation results have been validated by the measurement of the temperature evolution during ultrasonic consolidation.The reliability of the developed consolidation equipment was proved by producing hoop wound cylinder prototypes using commingled continuous E-glass rovings and Polypropylene (PP filaments. The consolidated composite cylinders are characterized by high mechanical properties, with values comparable with the theoretical ones predicted by the micromechanical analysis.

  8. Producing Zirconium Diboride Components with Complex, Near-Net Shape Geometries by Aqueous Room-Temperature Injection Molding

    Science.gov (United States)

    Wiesner, Valerie L.; Youngblood, Jeffrey; Trice, Rodney

    2014-01-01

    Room-temperature injection molding is proposed as a novel, low-cost and more energy efficient manufacturing process capable of forming complex-shaped zirconium diboride (ZrB2) parts. This innovative processing method utilized aqueous suspensions with high powder loading and a minimal amount (5 vol.) of water-soluble polyvinylpyrrolidone (PVP), which was used as a viscosity modifier. Rheological characterization was performed to evaluate the room-temperature flow properties of ZrB2-PVP suspensions. ZrB2 specimens were fabricated with high green body strength and were machinable prior to binder removal despite their low polymer content. After binder burnout and pressureless sintering, the bulk density and microstructure of specimens were characterized using Archimedes technique and scanning electron microscopy. X-Ray Diffraction was used to determine the phase compositions present in sintered specimens. Ultimate strength of sintered specimens will be determined using ASTM C1323-10 compressive C-ring test.

  9. Laser Engineered Net Shaping of Nickel-Based Superalloy Inconel 718 Powders onto AISI 4140 Alloy Steel Substrates: Interface Bond and Fracture Failure Mechanism.

    Science.gov (United States)

    Kim, Hoyeol; Cong, Weilong; Zhang, Hong-Chao; Liu, Zhichao

    2017-03-25

    As a prospective candidate material for surface coating and repair applications, nickel-based superalloy Inconel 718 (IN718) was deposited on American Iron and Steel Institute (AISI) 4140 alloy steel substrate by laser engineered net shaping (LENS) to investigate the compatibility between two dissimilar materials with a focus on interface bonding and fracture behavior of the hybrid specimens. The results show that the interface between the two dissimilar materials exhibits good metallurgical bonding. Through the tensile test, all the fractures occurred in the as-deposited IN718 section rather than the interface or the substrate, implying that the as-deposited interlayer bond strength is weaker than the interfacial bond strength. From the fractography using scanning electron microscopy (SEM) and energy disperse X-ray spectrometry (EDS), three major factors affecting the tensile fracture failure of the as-deposited part are (i) metallurgical defects such as incompletely melted powder particles, lack-of-fusion porosity, and micropores; (ii) elemental segregation and Laves phase, and (iii) oxide formation. The fracture failure mechanism is a combination of all these factors which are detrimental to the mechanical properties and structural integrity by causing premature fracture failure of the as-deposited IN718.

  10. Data indicating temperature response of Ti–6Al–4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping

    Directory of Open Access Journals (Sweden)

    Garrett J. Marshall

    2016-06-01

    Full Text Available An OPTOMEC Laser Engineered Net Shaping (LENS™ 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti–6Al–4V during its additive manufacture are provided. Melt pool temperature data were collected via the dual-wavelength pyrometer while the dynamic, bulk part temperature distribution was collected using the IR camera. Such data are provided in Comma Separated Values (CSV file format, containing a 752×480 matrix and a 320×240 matrix of temperatures corresponding to individual pixels of the pyrometer and IR camera, respectively. The IR camera and pyrometer temperature data are provided in blackbody-calibrated, raw forms. Provided thermal data can aid in generating and refining process-property-performance relationships between laser manufacturing and its fabricated materials.

  11. The tensile strength test of thermoplastic materials based on poly(butylene terephtalate

    Directory of Open Access Journals (Sweden)

    Rzepecka Anna

    2017-01-01

    Full Text Available Thermoplastic composites go toward making an increasingly greater percentage of all manufacturing polymer composites. They have a lot of beneficial properties and their manufacturing using injecting and extrusion methods is a very easy and cheap process. Their properties significantly overtake the properties of traditional materials and it is the reason for their use. Scientists are continuously carrying out research to find new applications of composites materials in new industries, not only in the automotive or aircraft industry. When thermoplastic composites are manufactured a very important factor is the appropriate accommodation of tensile strength to their predestination. Scientists need to know the behaviour of these materials during the impact of different forces, and the factors of working in normal conditions too. The main aim of this article was macroscopic and microscopic analysis of the structure of thermoplastic composites after static tensile strength test. Materials which were analysed were thermoplastic materials which have poly(butylene terephthalate – PBT matrix reinforced with different content glass fibres – from 10% for 30%. In addition, research showed the necessary force to receive fracture and set their distinguishing characteristic down.

  12. Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

    2013-01-01

    The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

  13. Magnetostrictive pressure device for thermoplastic fiber placement process

    Science.gov (United States)

    Ahrens, Markus; Mallick, Vishal

    1999-07-01

    Fiber reinforced composites offer excellent specific stiffness and strength and are therefore interesting for rotating machinery applications. The main disadvantage of high performance composites is the manufacturing process which is labor intensive and thus slow and expensive. The Thermoplastic Fiber Placement process overcomes these difficulties due to its high degree of automation. During the process, an impregnated tape is heated up and then consolidated in-situ under pressure. The process which is used at ABB consists of a six axis robot, a heat source and a pressure device for consolidation. Today mechanical roller element are used to apply the forces normal to the surface to the composite part. These forces are necessary for proper consolidation. The roller action prevents damage due to shearing of the tape during lay down. To improve the processing sped, and to expand the use of the Thermoplastic Fiber Placement process for more complex structures, two severe drawbacks of the solid roller approach need to be overcome; the small pressure contact area which limits the speed of the process and the poor conformability which prevents the process from being applied to highly 3D surfaces. Smart materials such as piezoelectrics, electrostrictives and magnetostrictives can produce high forces at high operating frequencies and enable a large, conformable actuated surface to be realized. A pressure device made with a magnetostrictive actuator has been tested. The main design goal is to apply the consolidation pressure correctly, without introducing shear forces on the tape, in order to produce parts with optimal mechanical properties.

  14. Influence of additives of various origins on thermoplastic properties of coal

    Energy Technology Data Exchange (ETDEWEB)

    A.M. Fernandez; C. Barriocanal; M.A. Dieza; R. Alvarez [Instituto Nacional del Carbon (CSIC), Oviedo (Spain)

    2009-12-15

    Two coking coals of different rank were chosen in order to assess the influence of various additives on their thermoplastic properties. Six additives of different origin and characteristics were selected: two non-coking coals, together with a commercial coal tar pitch, a residue from the bottom of the benzol distillation tower and two residues from the tyre recycling industry. The effect of the additives on coal thermoplastic properties was assessed by means of the Gieseler test. The additives were pyrolyzed to a final temperature of 550{sup o}C and the tar characterized by means of Fourier transform infrared spectroscopy (FTIR) and gas chromatography (GC). The influence of the additives on coal thermoplasticity is related to the volatile matter content of the additive, its evolution profile with temperature and the composition of the tar obtained during the pyrolysis of the additives. 32 refs., 5 figs., 6 tabs.

  15. Síntese de um poli (ácido âmico para aplicação como interfase em compósitos termoplásticos de alto desempenho Synthesis of a poly (amic acid for appplication as interphase in high performance thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Liliana B. Nohara

    2004-06-01

    Full Text Available O objetivo do presente trabalho é apresentar a síntese de um poli (ácido âmico (PAA a ser utilizado como formador de interfase no processamento de compósitos termoplásticos de alto desempenho. Os materiais compósitos termoplásticos constituídos de um reforço rígido e de uma matriz dúctil têm as suas propriedades mecânicas fortemente dependentes do mecanismo de transferência de carga fibra/matriz. Por esse motivo, a região da interface/interfase nos materiais compósitos possui um papel fundamental nas propriedades finais do material. O PAA surge como uma alternativa para melhorar a adesão fibra/matriz na região interfacial em compósitos de alto desempenho, constituídos de matrizes termoplásticas, reforçadas com fibras de carbono ou vidro. O PAA é utilizado na forma de sal, na preparação de suspensões poliméricas de matrizes termoplásticas. O PAA estudado neste trabalho foi sintetizado utilizando-se os reagentes BTDA e DHPr. Em seguida, o PAA foi convertido em PI por imidização em solução. Análises por FTIR mostram o sucesso da síntese do PAA e da sua conversão em PI. As técnicas de DSC e TGA determinaram as temperaturas de transição vítrea (~213 °C e de decomposição (~310 °C, respectivamente. Estes resultados motivam a utilização do PAA/PI como formador de interfase na obtenção de compósitos termoplásticos com temperaturas de processamento abaixo de 310 °C.This work is aimed at presenting the synthesis of a poly (amic acid (PAA to be used as interphase precursor in the manufacturing of high performance thermoplastic composites. Thermoplastic composites comprising a rigid reinforcement and a ductile matrix have their mechanical properties strongly dependent on the load transfer mechanism between the reinforcement and matrix. For this reason, the interface/interphase region plays a fundamental hole in the final properties of the composite materials. PAA appeared as an alternative to improve the

  16. Development of Lignin-Based Polyurethane Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Tomonori [ORNL; Perkins, Joshua H [ORNL; Jackson, Daniel C [ORNL; Trammell, Neil E [ORNL; Hunt, Marcus A [ORNL; Naskar, Amit K [ORNL

    2013-01-01

    In our continued effort to develop value-added thermoplastics from lignin, here we report utilizing a tailored feedstock to synthesize mechanically robust thermoplastic polyurethanes at very high lignin contents (75 65 wt %). The molecular weight and glass transition temperature (Tg) of lignin were altered through cross-linking with formaldehyde. The cross-linked lignin was coupled with diisocyanate-based telechelic polybutadiene as a network-forming soft segment. The appearance of two Tg s, around 35 and 154 C, for the polyurethanes indicates the existence of two-phase morphology, a characteristic of thermoplastic copolymers. A calculated Flory-Huggins interaction parameter of 7.71 also suggests phase immiscibility in the synthesized lignin polyurethanes. An increase in lignin loading increased the modulus, and an increase in crosslink-density increased the modulus in the rubbery plateau region of the thermoplastic. This path for synthesis of novel lignin-based polyurethane thermoplastics provides a design tool for high performance lignin-based biopolymers.

  17. The Effects of Processing Conditions on Thermoplastic Prototypes Reinforced with Thermotropic Liquid Crystalline Polymers

    OpenAIRE

    Gray, Robert Williamson IV

    1997-01-01

    This work is concerned with preliminary studies on developing thermoplastic composite materials suitable for use in fused deposition modeling (FDM). Polypropylene (PP) strands reinforced with continuous thermotropic liquid crystalline polymer (TLCP) fibrils were generated in a novel dual extruder process. Strands were then re-extruded to form short fiber composite monofilaments that were used as feed stock in the FDM 1600 rapid prototyping system. Prototypes...

  18. Non-isothermal kinetics of cold crystallization in multicomponent PLA/thermoplastic polyurethane/nanofiller system

    Czech Academy of Sciences Publication Activity Database

    Kratochvíl, Jaroslav; Kelnar, Ivan

    2017-01-01

    Roč. 130, č. 2 (2017), s. 1043-1052 ISSN 1388-6150 R&D Projects: GA ČR(CZ) GA16-03194S Institutional support: RVO:61389013 Keywords : poly(lactic acid) * cold crystallization * thermoplastic polyurethane Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 1.953, year: 2016

  19. Computational modelling of a thermoforming process for thermoplastic starch

    Science.gov (United States)

    Szegda, D.; Song, J.; Warby, M. K.; Whiteman, J. R.

    2007-05-01

    Plastic packaging waste currently forms a significant part of municipal solid waste and as such is causing increasing environmental concerns. Such packaging is largely non-biodegradable and is particularly difficult to recycle or to reuse due to its complex composition. Apart from limited recycling of some easily identifiable packaging wastes, such as bottles, most packaging waste ends up in landfill sites. In recent years, in an attempt to address this problem in the case of plastic packaging, the development of packaging materials from renewable plant resources has received increasing attention and a wide range of bioplastic materials based on starch are now available. Environmentally these bioplastic materials also reduce reliance on oil resources and have the advantage that they are biodegradable and can be composted upon disposal to reduce the environmental impact. Many food packaging containers are produced by thermoforming processes in which thin sheets are inflated under pressure into moulds to produce the required thin wall structures. Hitherto these thin sheets have almost exclusively been made of oil-based polymers and it is for these that computational models of thermoforming processes have been developed. Recently, in the context of bioplastics, commercial thermoplastic starch sheet materials have been developed. The behaviour of such materials is influenced both by temperature and, because of the inherent hydrophilic characteristics of the materials, by moisture content. Both of these aspects affect the behaviour of bioplastic sheets during the thermoforming process. This paper describes experimental work and work on the computational modelling of thermoforming processes for thermoplastic starch sheets in an attempt to address the combined effects of temperature and moisture content. After a discussion of the background of packaging and biomaterials, a mathematical model for the deformation of a membrane into a mould is presented, together with its

  20. Creep of thermoplastic polyurethane reinforced with ozone functionalized carbon nanotubes

    Directory of Open Access Journals (Sweden)

    Z. Zhang

    2012-09-01

    Full Text Available This work focused on the mechanical behavior, especially creep resistance, of thermoplastic polyurethane (TPU filled with ozone-treated multi-walled carbon nanotubes (MWCNTs. It was found that the ozone functionalization of MWCNTs could improve their dispersion and interfacial adhesion to the TPU matrix as proved by scanning electron microscope and Raman spectrometer. It finally contributed to the enhancement of Young’s modulus and yield strength of TPU/MWCNT composites. Moreover, the creep resistance and recovery of MWCNT/TPU composites revealed a significant improvement by incorporating ozone functionalized MWCNTs. The strong interaction between the modified MWCNTs and TPU matrix would enhance the interfacial bonding and facilitate the load transfer, resulting in low creep strain and unrecovered strain.

  1. Production and properties of micro-cellulose reinforced thermoplastic starch

    Science.gov (United States)

    Kmetty, Á.; Karger-Kocsis, J.; Czigány, T.

    2015-02-01

    Thermoplastic starch (TPS)/micro-fibrillated cellulose (MFC) composites were prepared from maize starch with different amount of distilled water, glycerol and cellulose reinforcement. The components were homogenized by kneader and twin roll technique. The produced TPS and TPS-based polymer composites were qualified by static and dynamic mechanical tests and their morphology was analysed by microscopic techniques. The results showed that the amount of water and the order of the production steps control the properties of both the TPS and its MFC reinforced version. With increasing content of MFC the stiffness and strength of the TPS matrix increased, as expected. Microscopic inspection revealed that the TPS has a homogenous structure and the MFC is well dispersed therein when suitable preparation conditions were selected.

  2. Preparation and characterization of thermoplastic starch/zein blends

    Directory of Open Access Journals (Sweden)

    Elisângela Corradini

    2007-09-01

    Full Text Available Blends of starch and zein plasticized with glycerol were prepared by melting processing in an intensive batch mixer connected to a torque rheometer at 160 °C. The resulting mixtures were compression molded and then characterized by scanning electron microscopy, differential scanning calorimetry, wide-angle X ray diffraction and water-absorption experiments. The blends were immiscible, showing two distinct phases of starch and zein. The water uptake at equilibrium and its diffusion coefficient were determined. The water uptake at equilibrium decreased with increasing zein content. The diffusion coefficient fell sharply on addition of 20% zein and remained constant as zein content was increased. No appreciable effect of zein on starch crystallization was observed by X ray diffraction. The use of zein in thermoplastic starch compositions causes a decrease in the water sensitivity of these materials and lower its melt viscosity during processing making zein a suitable and very promising component in TPS compositions.

  3. Thermoplastic Polymer Nanocomposites Based on Inorganic Fullerene-like Nanoparticles and Inorganic Nanotubes

    Directory of Open Access Journals (Sweden)

    Mohammed Naffakh

    2014-06-01

    Full Text Available Using inorganic fullerene-like (IF nanoparticles and inorganic nanotubes (INT in organic-inorganic hybrid composite, materials provide the potential for improving thermal, mechanical, and tribological properties of conventional composites. The processing of such high-performance hybrid thermoplastic polymer nanocomposites is achieved via melt-blending without the aid of any modifier or compatibilizing agent. The incorporation of small quantities (0.1–4 wt.% of IF/INTs (tungsten disulfide, IF-WS2 or molybdenum disulfide, MoS2 generates notable performance enhancements through reinforcement effects and excellent lubricating ability in comparison with promising carbon nanotubes or other inorganic nanoscale fillers. It was shown that these IF/INT nanocomposites can provide an effective balance between performance, cost effectiveness, and processability, which is of significant importance for extending the practical applications of diverse hierarchical thermoplastic-based composites.

  4. Nanotube/Polymer Composites: Materials Selection and Process Design

    National Research Council Canada - National Science Library

    Winey, Karen

    2004-01-01

    ...) define processing methods most appropriate for the materials identified. Our study of SWNT-polymer composites focuses on thermoplastics, because these materials can be readily drawn into fibers...

  5. Processing and characterization of unidirectional thermoplastic nanocomposites

    Science.gov (United States)

    Narasimhan, Kameshwaran

    The manufacture of continuous fibre-reinforced thermoplastic nanocomposites is discussed for the case of E-Glass reinforced polypropylene (PP) matrix and for E-Glass reinforced Polyamide-6 (Nylon-6), with and without dispersed nanoclay (montmorillonite) platelets. The E-Glass/PP nanocomposite was manufactured using pultrusion, whereas the E-Glass/Nylon-6 nanocomposite was manufactured using compression molding. Mechanical characterization of nanocomposites were performed and compared with traditional microcomposites. Compressive as well as shear strength of nanocomposites was improved by improving the yield strength of the surrounding matrix through the dispersion of nanoclay. Significant improvements were achieved in compressive strength and shear strength with relatively low nanoclay loadings. Initially, polypropylene with and without nanoclay were melt intercalated using a single-screw extruder and the pultruded nanocomposite was fabricated using extruded pre-impregnated (pre-preg) tapes. Compression tests were performed as mandated by ASTM guidelines. SEM and TEM characterization revealed presence of nanoclay in an intercalated and partially exfoliated morphology. Mechanical tests confirmed significant improvements in compressive strength (˜122% at 10% nanoclay loading) and shear strength (˜60% at 3% nanoclay loading) in modified pultruded E-Glass/PP nanocomposites in comparison with baseline properties. Uniaxial tensile tests showed a small increase in tensile strength (˜3.4%) with 3% nanoclay loading. Subsequently, E-Glass/Nylon-6 nanocomposite panels were manufactured by compression molding. Compression tests were performed according to IITRI guidelines, whereas short beam shear and uni-axial tensile tests were performed according to ASTM standards. Mechanical tests confirmed strength enhancement with nanoclay addition, with a significant improvement in compressive strength (50% at 4% nanoclay loading) and shear strength (˜36% at 4% nanoclay loading

  6. Thermoplastic film camera for holographic recording

    International Nuclear Information System (INIS)

    Liegeois, C.; Meyrueis, P.

    1982-01-01

    The design thermoplastic-film recording camera and its performance for holography of extended objects are reported. Special corona geometry and accurate control of development heat by constant current heating and high resolution measurement of the develop temperature make easy recording of reproducible, large aperture holograms possible. The experimental results give the transfer characteristics, the diffraction efficiency characteristics and the spatial frequency response. (orig.)

  7. Coal swelling and thermoplasticity under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Ndaji, F.E.; Butterfield, I.M.; Thomas, K.M. (Newcastle upon Tyne University, Newcastle upon Tyne (United Kingdom). Northern Carbon Research Labs., Dept. of Chemistry)

    1992-01-01

    The literature on the following topics is reviewed: swelling and agglomeration of coal; measurements of swelling index and dilatometric and plastometric properties at high pressures; and the effects of oxidation, tar addition and minerals on high-pressure thermoplastic properties. 34 refs., 6 figs.

  8. The reactive extrusion of thermoplastic polyurethane

    NARCIS (Netherlands)

    Verhoeven, Vincent Wilhelmus Andreas

    2006-01-01

    The objective of this thesis was to increase the understanding of the reactive extrusion of thermoplastic polyurethane. Overall, several issues were identified: • Using a relative simple extrusion model, the reactive extrusion process can be described. This model can be used to further investigate

  9. Identifying thermal breakdown products of thermoplastics.

    Science.gov (United States)

    Guillemot, Marianne; Oury, Benoît; Melin, Sandrine

    2017-07-01

    Polymers processed to produce plastic articles are subjected to temperatures between 150°C and 450°C or more during overheated processing and breakdowns. Heat-based processing of this nature can lead to emission of volatile organic compounds (VOCs) into the thermoplastic processing shop. In this study, laboratory experiments, qualitative and quantitative emissions measurement in thermoplastic factories were carried out. The first step was to identify the compounds released depending on the thermoplastic nature, the temperature and the type of process. Then a thermal degradation protocol that can extrapolate the laboratory results to industry scenarios was developed. The influence of three parameters on released thermal breakdown products was studied: the sample preparation methods-manual cutting, ambient, or cold grinding-the heating rate during thermal degradation-5, 10 20, and 50°C/min-and the decomposition method-thermogravimetric analysis and pyrolysis. Laboratory results were compared to atmospheric measurements taken at 13 companies to validate the protocol and thereby ensure its representativeness of industrial thermal processing. This protocol was applied to most commonly used thermoplastics to determine their thermal breakdown products and their thermal behaviour. Emissions data collected by personal exposure monitoring and sampling at the process emission area show airborne concentrations of detected compounds to be in the range of 0-3 mg/m 3 under normal operating conditions. Laser cutting or purging operations generate higher pollution levels in particular formaldehyde which was found in some cases at a concentration above the workplace exposure limit.

  10. Investigation of Polyvinyl Chloride and Thermoplastic Polyurethane Waste Blend Miscibility

    Directory of Open Access Journals (Sweden)

    Agnė LAUKAITIENĖ

    2013-12-01

    Full Text Available In this study the miscibility of polyvinyl chloride (PVC and poly-e-caprolactone based thermoplastic polyurethanes (TPU waste blends were investigated by dilute solution viscometry. The miscibility criteria a, Db, DB, and D[h] were used to assess the degree of miscibility of polymers in tetrahydrofuran solution. Also, to assess the miscibility and microstructure of PVC/TPU blends obtained by solution casting have been characterized by X-ray diffraction. The tensile strength and deformability properties varying on the blend composition were determined. It was found that PVC and TPU are partially miscible, their blend is amorphous and show two-phase structure. TPU changes the mechanical behaviour of PVC the blends. Increase of TPU content causes PVC elongation at break increase and tensile strength decreases. DOI: http://dx.doi.org/10.5755/j01.ms.19.4.3145

  11. Thermoplastic Polyurethane Elastomer Nanocomposites: Morphology, Thermophysical, and Flammability Properties

    Directory of Open Access Journals (Sweden)

    Wai K. Ho

    2010-01-01

    Full Text Available Novel materials based on nanotechnology creating nontraditional ablators are rapidly changing the technology base for thermal protection systems. Formulations with the addition of nanoclays and carbon nanofibers in a neat thermoplastic polyurethane elastomer (TPU were melt-compounded using twin-screw extrusion. The TPU nanocomposites (TPUNs are proposed to replace Kevlar-filled ethylene-propylene-diene-monomer rubber, the current state-of-the-art solid rocket motor internal insulation. Scanning electron microscopy analysis was conducted to study the char characteristics of the TPUNs at elevated temperatures. Specimens were examined to analyze the morphological microstructure during the pyrolysis reaction and in fully charred states. Thermophysical properties of density, specific heat capacity, thermal diffusivity, and thermal conductivity of the different TPUN compositions were determined. To identify dual usage of these novel materials, cone calorimetry was employed to study the flammability properties of these TPUNs.

  12. The evaluation of epoxy thermoplastic pavement marking material in Virginia : the application : interim report.

    Science.gov (United States)

    1983-01-01

    Epoxy Thermoplastic (ETP) is a recently developed epoxy-resin-based thermoplastic pavement marking material being promoted by the Federal Highway Administration as a possible substitute for conventional traffic paints and thermoplastics. Its reported...

  13. Microscale patterning of thermoplastic polymer surfaces by selective solvent swelling.

    Science.gov (United States)

    Rahmanian, Omid; Chen, Chien-Fu; DeVoe, Don L

    2012-09-04

    A new method for the fabrication of microscale features in thermoplastic substrates is presented. Unlike traditional thermoplastic microfabrication techniques, in which bulk polymer is displaced from the substrate by machining or embossing, a unique process termed orogenic microfabrication has been developed in which selected regions of a thermoplastic surface are raised from the substrate by an irreversible solvent swelling mechanism. The orogenic technique allows thermoplastic surfaces to be patterned using a variety of masking methods, resulting in three-dimensional features that would be difficult to achieve through traditional microfabrication methods. Using cyclic olefin copolymer as a model thermoplastic material, several variations of this process are described to realize growth heights ranging from several nanometers to tens of micrometers, with patterning techniques include direct photoresist masking, patterned UV/ozone surface passivation, elastomeric stamping, and noncontact spotting. Orogenic microfabrication is also demonstrated by direct inkjet printing as a facile photolithography-free masking method for rapid desktop thermoplastic microfabrication.

  14. Significant Enhancement of Mechanical and Thermal Properties of Thermoplastic Polyester Elastomer by Polymer Blending and Nanoinclusion

    Directory of Open Access Journals (Sweden)

    Manwar Hussain

    2016-01-01

    Full Text Available Thermoplastic elastomer composites and nanocomposites were fabricated via melt processing technique by blending thermoplastic elastomer (TPEE with poly(butylene terephthalate (PBT thermoplastic and also by adding small amount of organo modified nanoclay and/or polytetrafluoroethylene (PTFE. We study the effect of polymer blending on the mechanical and thermal properties of TPEE blends with and without nanoparticle additions. Significant improvement was observed by blending only TPEE and virgin PBT polymers. With a small amount (0.5 wt.% of nanoclay or PTFE particles added to the TPEE composite, there was further improvement in both the mechanical and thermal properties. To study mechanical properties, flexural strength (FS, flexural modulus (FM, tensile strength (TS, and tensile elongation (TE were all investigated. Thermogravimetric analysis (TGA and differential scanning calorimetry (DSC were used to analyze the thermal properties, including the heat distortion temperature (HDT, of the composites. Scanning electron microscopy (SEM was used to observe the polymer fracture surface morphology. The dispersion of the clay and PTFE nanoparticles was confirmed by transmission electron microscopy (TEM analysis. This material is proposed for use as a baffle plate in the automotive industry, where both high HDT and high modulus are essential.

  15. Examination of injection moulded thermoplastic maize starch

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available This paper focuses on the effect of the different injection moulding parameters and storing methods on injection moulded thermoplastic maize starch (TPS. The glycerol and water plasticized starch was processed in a twin screw extruder and then with an injection moulding machine to produce TPS dumbbell specimens. Different injection moulding set-ups and storing conditions were used to analyse the effects on the properties of thermoplastic starch. Investigated parameters were injection moulding pressure, holding pressure, and for the storage: storage at 50% relative humidity, and under ambient conditions. After processing the mechanical and shrinkage properties of the manufactured TPS were determined as a function of the ageing time. While conditioning, the characteristics of the TPS changed from a soft material to a rigid material. Although this main behaviour remained, the different injection moulding parameters changed the characteristics of TPS. Scanning electron microscope observations revealed the changes in the material on ageing.

  16. Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

    KAUST Repository

    Yudhanto, Arief

    2017-12-12

    The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were selected to study the influence of ply thicknesses and relative orientation of interfaces on QSI properties of GFPP. It is expected that GFPP with ductile matrix improves energy absorption of GFPP. However, the damage mechanism is completely different between GFPP with ductile and GFPP with less ductile matrices. GFPP with ductile matrix exhibits smaller damage zone in comparison to the one with less ductile matrix. Higher matrix ductility inhibits the growth of ply cracking along the fiber, and this causes the limited size of delamination. The stacking sequence poses more influence on less ductile composites rather than the ductile one.

  17. Flexoelectricity in several thermoplastic and thermosetting polymers

    Science.gov (United States)

    Chu, Baojin; Salem, D. R.

    2012-09-01

    The flexoelectricity of several thermoplastic and thermosetting polymers was investigated by testing the dielectric polarization response under bending deformation of polymer cantilevers. All the polymers studied showed a flexoelectric response with a flexoelectric coefficient of the order of the 10-9-10-8 C/m. Based on a comparison of the flexoelectric response of the different polymers studied, we discuss factors that may influence the generation of flexoelectricity in polymeric materials.

  18. Thermoplastic polyurethane as a mechanochromic strain sensor

    Science.gov (United States)

    Cellini, Filippo; Khapli, Sachin; Peterson, Sean D.; Porfiri, Maurizio

    2015-04-01

    Mechanochromism of polymer-dye blends can be used to formulate novel pressure sensors for fluid mechanics and hydrology, where the use of traditional electromechanical transducers may be limited by environmental factors. Here, we investigate optomechanical properties of a mechanochromic blend of thermoplastic polyurethane and 0.5 wt% bis(benzoxazolyl)stilbene fluorescent dye. We characterize the response of this soft active material in a stress relaxation test by simultaneous acquisition of the tensile load, the mechanical deformation, and the fluorescence emission.

  19. Synthesis of thermoplastic poly(ester-olefin elastomers

    Directory of Open Access Journals (Sweden)

    Tanasijević Branka

    2004-01-01

    Full Text Available A series of thermoplastic poly(ester-olefin elastomers, based on poly(ethylene-stat-butylene, HO-PEB-OH, as the soft segment and poly (butylene terephthalate, PBT, as the hard segment, were synthesized by a catalyzed transesterification reaction in solution. The incorporation of soft hydrogenated poly(butadiene segments into the copolyester backbone was accomplished by the polycondensation of α, ω-dihydroxyl telechelic HO-PEB-OH, (PEB Mn = 3092 g/mol with 1,4-butanediol (BD and dimethyl terephthalate (DMT in the presence of a 50 wt-% high boiling solvent i.e., 1,2,4-trichlorobenzene. The molar ratio of the starting comonomers was selected to result in a constant hard to soft weight ratio of 60:40. The synthesis was optimized in terms of both the concentration of catalyst, tetra-n-butyl-titanate (Ti(OBu4, and stabilizer, N,N'-diphenyl-p-phenylenediamine (DPPD, as well as the reaction time. It was found that the optimal catalyst concentration (Ti(OBu4 for the synthesis of these thermoplastic elastomers was 1.0 mmol/mol ester and the optimal DPPD concentration was 1.0 wt-%. The extent of the reaction was followed by measuring the inherent viscosity of the reaction mixture. The effectiveness of the incorporation of the soft segments into the copolymer chains was proved by Soxhlet extraction with chloroform. The molecular structures, composition and the size of the synthesized poly(ester-butylenes were verified by 1H NMR spectroscopy, viscometry of dilute solutions and the complex dynamic melt viscosity. The thermal properties of poly(ester-olefins were investigated by differential scanning calorimetry (DSC. The degree of crystallinity was also determined by DSC. The thermal and thermo-oxidative stability were investigated by thermogravimetric analysis (TGA. The rheological properties of poly(ester-olefins were investigated by dynamic mechanical spectroscopy in the melt and solid state.

  20. Hybrid welding of carbon-fiber reinforced epoxy based composites

    NARCIS (Netherlands)

    Lionetto, Francesca; De Nicolas Morillas, M.; Pappadà, Silvio; Buccoliero, Giuseppe; Fernandez Villegas, I.; Maffezzoli, Alfonso

    2018-01-01

    The approach for joining thermosetting matrix composites (TSCs) proposed in this study is based on the use of a low melting co-cured thermoplastic film, added as a last ply in the stacking sequence of the composite laminate. During curing, the thermoplastic film partially penetrates in the first

  1. The Effects of Aluminium Hydroxide and Magnesium Hydroxide on the Mechanical Properties of Thermoplastic Polyurethane Materials

    Directory of Open Access Journals (Sweden)

    Erkin Akdoğan

    2015-12-01

    Full Text Available Thermoplastic polyurethane materials are widely used in automotive, clothing, electrical and electronics, medical, construction, machine industry due to excellent physical and chemical properties. Thermoplastic polyurethane materials combustion and resistance to high temperature characteristics are poor. Additives and fillers are added into the polyurethane matrix to improve those properties. Particularly adding these agents as a flame retardant are affect mechanical properties of polyurethane materials. Therefore, it is important to determinate the mechanical properties of these materials. In this study, 5% by weight of the thermoplastic polyurethane material, aluminium tri hydroxide (ATH, (Al2O3 3H2O and magnesium hydroxide (MgOH, (Mg(OH2 were added. Ammonium polyphosphate (APP as an intumescent flame retardant with inorganic flame retardants were added to increase the flame resistance of produced composite structure. Tensile test, tear test, hardness and Izod impact tests were made and compared of those produced composites. As a result of experiments the addition of ATH has lowered the tensile strength and tear strength contrast to this the addition of MgOH has improved those properties. Hardness and Izod impact test results were showed that both of the additives have no negative effect.

  2. TECHNOLOGY OF THERMOPLASTIC STARCH PRODUCTION

    Directory of Open Access Journals (Sweden)

    N. D. Lukin

    2015-01-01

    Full Text Available In recent years, the manufacturing of bio-recyclable polymer products, which production and consumption has become an efficient way to protect environment from solid wastes in different countries of the world. The issue of environmental protection becomes global and the rapid growth of synthetic plastics application in many industries is a serious concern. There is a important task to improve the quality, safety and durability of products as well as their utilization after the expiration period. One of the most acceptable ways to solve these issues is to produce biodegradable materials based on natural materials, which are not harmful for environment and human health. A very common and effective method to give biological degradability to synthetic polymers is to insert starch into polymer composition in combination with other ingredients.

  3. Thermodynamic study on phase equilibrium of epoxy resin/thermoplastic blends

    International Nuclear Information System (INIS)

    Figueruelo, Juan E.; Gomez, Clara M.; Monzo, Isidro S.; Abad, Concepcion; Campos, Agustin

    2008-01-01

    The experimental phase diagrams (cloud point curves) of three series of epoxy/thermoplastic blends, namely, epoxy/polystyrene (PS), epoxy/poly(ether sulfone) (PES), and epoxy/poly(ether imide) (PEI) as a function of molar mass and composition have been analysed from a thermodynamic point of view. A model based on the Flory-Huggins lattice theory considering the concentration dependence of the interaction parameter as predicted by Koningsveld was employed to determine the equilibrium compositions, and concentration and temperature dependent interaction parameters. Binodal, spinodal, and critical point data have been computed and show good agreement with experimental data

  4. Thermoplastic microcantilevers fabricated by nanoimprint lithography

    DEFF Research Database (Denmark)

    Greve, Anders; Keller, Stephan Urs; Vig, Asger Laurberg

    2010-01-01

    Nanoimprint lithography has been exploited to fabricate micrometre-sized cantilevers in thermoplastic. This technique allows for very well defined microcantilevers and gives the possibility of embedding structures into the cantilever surface. The microcantilevers are fabricated in TOPAS and are up...... to 500 μm long, 100 μm wide, and 4.5 μm thick. Some of the cantilevers have built-in ripple surface structures with heights of 800 nm and pitches of 4 μm. The yield for the cantilever fabrication is 95% and the initial out-of-plane bending is below 10 μm. The stiffness of the cantilevers is measured...

  5. Self-Healing Composite of Thermoset Polymer and Programmed Super Contraction Fibers

    Science.gov (United States)

    Li, Guoqiang (Inventor); Meng, Harper (Inventor)

    2016-01-01

    A composition comprising thermoset polymer, shape memory polymer to facilitate macro scale damage closure, and a thermoplastic polymer for molecular scale healing is disclosed; the composition has the ability to resolve structural defects by a bio-mimetic close-then heal process. In use, the shape memory polymer serves to bring surfaces of a structural defect into approximation, whereafter use of the thermoplastic polymer for molecular scale healing allowed for movement of the thermoplastic polymer into the defect and thus obtain molecular scale healing. The thermoplastic can be fibers, particles or spheres which are used by heating to a level at or above the thermoplastic's melting point, then cooling of the composition below the melting temperature of the thermoplastic. Compositions of the invention have the ability to not only close macroscopic defects, but also to do so repeatedly even if another wound/damage occurs in a previously healed/repaired area.

  6. High temperature C/C–SiC composite by liquid silicon infiltration: a ...

    Indian Academy of Sciences (India)

    The ceramic matrix carbon fibre (CMC) reinforced composite has received great attention for use in aerospace engineering. In aerospace ... matrix composites are gaining increasing attention because. (i) the good oxidation resistance of .... The complete process chart for liquid silicon infiltration process for a near net shape ...

  7. Thermoplastic shape-memory polyurethanes based on natural oils

    Science.gov (United States)

    Saralegi, Ainara; Foster, E. Johan; Weder, Christoph; Eceiza, Arantxa; Corcuera, Maria Angeles

    2014-02-01

    A new family of segmented thermoplastic polyurethanes with thermally activated shape-memory properties was synthesized and characterized. Polyols derived from castor oil with different molecular weights but similar chemical structures and a corn-sugar-based chain extender (propanediol) were used as starting materials in order to maximize the content of carbon from renewable resources in the new materials. The composition was systematically varied to establish a structure-property map and identify compositions with desirable shape-memory properties. The thermal characterization of the new polyurethanes revealed a microphase separated structure, where both the soft (by convention the high molecular weight diol) and the hard phases were highly crystalline. Cyclic thermo-mechanical tensile tests showed that these polymers are excellent candidates for use as thermally activated shape-memory polymers, in which the crystalline soft segments promote high shape fixity values (close to 100%) and the hard segment crystallites ensure high shape recovery values (80-100%, depending on the hard segment content). The high proportion of components from renewable resources used in the polyurethane formulation leads to the synthesis of bio-based polyurethanes with shape-memory properties.

  8. Preparation and properties of blends composed of lignosulfonated layered double hydroxide/plasticized starch and thermoplastics.

    Science.gov (United States)

    Privas, Edwige; Leroux, Fabrice; Navard, Patrick

    2013-07-01

    Layered double hydroxide prepared with lignosulfonate (LDH/LS) can be easily dispersed down to the nanometric scale in thermoplastic starch, at concentration of 1 up to 4 wt% of LDH/LS. They can thus be used as a bio-based reinforcing agent of thermoplastic starch. Incorporation of LDH/LS in starch must be done using LDH/LS slurry instead of powder on order to avoid secondary particles aggregation, the water of the paste being used as the starch plasticizer. This reinforced starch was used for preparing a starch-polyolefine composite. LDH/LS-starch nanocomposites were mixed in a random terpolymer of ethylene, butyl acrylate (6%) and maleic anhydride (3%) at concentrations of 20 wt% and 40 wt%. With a 20% loading of (1 wt% LDH/LS in thermoplastic starch), the ternary copolymer is partially bio-based while keeping nearly its original processability and mechanical properties and improving oxygen barrier properties. The use of layered double hydroxides is also removing most odours linked to the lignin phase. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Acetylation of rice straw for thermoplastic applications.

    Science.gov (United States)

    Zhang, Guangzhi; Huang, Kai; Jiang, Xue; Huang, Dan; Yang, Yiqi

    2013-07-01

    An inexpensive and biodegradable thermoplastic was developed through acetylation of rice straw (RS) with acetic anhydride. Acetylation conditions were optimized. The structure and properties of acetylated RS were characterized by fourier transform infrared (FTIR), solid-state (13)C NMR spectroscopy, X-ray diffractometer (XRD), scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results showed that acetylation of RS has successfully taken place, and comparing with raw RS, the degree of crystallinity decreased and the decomposition rate was slow. The acetylated RS has got thermoplasticity when weight ratio of RS and acetic anhydride was 1:3, using sulphuric acid (9% to RS) as catalyst in glacial acetic acid 35°C for 12h, and the dosage of solvent was 9 times RS, in which weight percent gain (WPG) of the modified RS powder was 35.5% and its percent acetyl content was 36.1%. The acetylated RS could be formed into transparent thin films with different amount of plasticizer diethyl phthalate (DEP) using tape casting technology. Copyright © 2013 Elsevier Ltd. All rights reserved.

  10. Thermal monitoring of the thermoplastic injection molding process with FBGs

    Science.gov (United States)

    Alberto, Nélia J.; Nogueira, Rogério N.; Neto, Victor F.

    2014-08-01

    Injection molding is an important polymer processing method for manufacturing plastic components. In this work, the thermal monitoring of the thermoplastic injection molding is presented, since temperature is a critical parameter that influences the process features. A set of fiber Bragg gratings were multiplexed, aiming a two dimensional monitoring of the mold. The results allowed to identify the different stages of the thermoplastic molding cycle. Additionally, the data provide information about the heat transfer phenomena, an important issue for the thermoplastic injection sector, and thus for an endless number of applications that employ this type of materials.

  11. Chimeric Plastics : a new class of thermoplastic

    Science.gov (United States)

    Sonnenschein, Mark

    A new class of thermoplastics (dubbed ``Chimerics'') is described that exhibits a high temperature glass transition followed by high performance elastomer properties, prior to melting. These transparent materials are comprised of co-continuous phase-separated block copolymers. One block is an amorphous glass with a high glass transition temperature, and the second is a higher temperature phase transition block creating virtual thermoreversible crosslinks. The material properties are highly influenced by phase separation on the order of 10-30 nanometers. At lower temperatures the polymer reflects the sum of the block copolymer properties. As the amorphous phase glass transition is exceeded, the virtual crosslinks of the higher temperature second phase dominate the plastic properties, resulting in rubber-like elasticity.

  12. Investigation of production of continuous off axis fibre reinforced thermoplastic material

    Science.gov (United States)

    McDonald, Philip C.

    Fibre reinforced composites have been used in the engineering industry for many years since the discovery of glass fibre in 1930 and its first use to reinforce phenolic resin to form Bakelite. Since then thermoplastic and thermosetting composites have spread into almost every industry from marine to aerospace, automotive to motorsport, luggage to the hobby industry and even fashion. This vast range of applications for composite materials is due to their high strength to weight ratio, excellent impact absorption properties, lack of corrosion, and reformability. In recent years a government directive has forced automotive manufacturers to look at lighter and more efficient vehicles to reduce carbon emissions. This can be achieved by using fibre reinforced thermoplastics to replace steel panels throughout the vehicle.Steel panels from a Nissan Qashqai were tested to determine the failure loads of each panel which the replacement thermoplastic material had to match or better. After extensive testing in a laboratory a tailored laminate lay-up with 5 laminate layers has been developed to replace structural steel components in vehicles. This tailored laminate stack up has a higher failure load than the steel components tested from the Nissan Qashqai while reducing the mass by at least 50%. The key drivers within the automotive industry are fuel savings and reduced vehicle mass, the use of this material and the potential it has in the mass production automotive industry can have a high impact on the overall mass of the vehicle which would invariably have a positive effect to the fuel consumption, thereby improving fuel economy in petrol and diesel vehicles, and increasing the range of electric vehicles.Throughout this project a prototype machine was developed and built to achieve mass production of this 5 ply laminate at a rate of more than 345,000 laminates per year with a processing cost of 3 1p making it available to the mass production market. The estimated production

  13. THE DURABILITY OF LARGE-SCALE ADDITIVE MANUFACTURING COMPOSITE MOLDS

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K [ORNL; Love, Lonnie J [ORNL; Duty, Chad [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL); Vaidya, Uday [University of Tennessee, Knoxville (UTK); Pipes, R. Byron [Purdue University; Kunc, Vlastimil [ORNL

    2016-01-01

    Oak Ridge National Laboratory s Big Area Additive Manufacturing (BAAM) technology permits the rapid production of thermoplastic composite molds using a carbon fiber filled Acrylonitrile-Butadiene-Styrene (ABS) thermoplastic. Demonstration tools (i.e. 0.965 m X 0.559 m X 0.152 m) for composite part fabrication have been printed, coated, and finished with a traditional tooling gel. We present validation results demonstrating the stability of thermoplastic printed molds for room temperature Vacuum Assisted Resin Transfer Molding (VARTM) processes. Arkema s Elium thermoplastic resin was investigated with a variety of reinforcement materials. Experimental results include dimensional characterization of the tool surface using laser scanning technique following demolding of 10 parts. Thermoplastic composite molds offer rapid production compared to traditionally built thermoset molds in that near-net deposition allows direct digital production of the net geometry at production rate of 45 kg/hr.

  14. Molecular recognition in poly(epsilon-caprolactone)-based thermoplastic elastomers

    NARCIS (Netherlands)

    Wisse, Eva; Spiering, A. J. H.; van Leeuwen, Ellen N. M.; Renken, Raymond A. E.; Dankers, Patricia Y. W.; Brouwer, Linda A.; van Luyn, Marja J. A.; Harmsen, Martin C.; Sommerdijk, Nico A. J. M.; Meijer, E. W.

    2006-01-01

    The molecular recognition properties of the hydrogen bonding segments in biodegradable thermoplastic elastomers were explored, aiming at the further functionalization of these potentially interesting biomaterials. A poly(epsilon-caprolactone)-based poly(urea) 2 was synthesized and characterized in

  15. Mechanical properties of recycled thermoplastics | Niang | Journal of ...

    African Journals Online (AJOL)

    regardless of the differences in tension-compression behavior and material nonlinearities or variations in material properties among manufacturers. Keywords: mechanical properties, recycled thermoplastics, tension and compression tests. Journal of Modeling, Design and Management of Engineering Systems, Vol.

  16. Highly filled formaldehyde-free natural fiber polypropylene composites

    Science.gov (United States)

    Anand R. Sanadi; Daniel F. Caulfield

    2000-01-01

    Considerable interest has been generated in the use of lignocellulosic fibers and wastes (both agricultural and wood based) as fillers and reinforcements in thermoplastics. In general, present technologies limit fiber loading in thermoplastics to about 50% by weight of fiber. To produce high fiber content composites for commercial use while maintaining adequate...

  17. High fiber-low matrix composites: kenaf fiber/polypropylene.

    Science.gov (United States)

    Anand R. Sanadi; J.F. Hunt; D.F. Caulfield; G. Kovacsvolgyi; B. Destree

    2002-01-01

    Considerable interest has been generated in the use of lignocellulosic fibers and wastes (both agricultural and wood based) as fillers and reinforcements in thermoplastics. In general, present technologies limit fiber loading in thermoplastics to about 60 percent by weight of fiber. To produce high fiber content composites for commercial use while maintaining adequate...

  18. Rheological behaviour of thermoplastic poly(ester-siloxanes

    Directory of Open Access Journals (Sweden)

    Antić Vesna V.

    2010-01-01

    Full Text Available Two series of thermoplastic elastomers (TPES based on poly(dimethylsiloxane, (PDMS as the soft segment and poly(butylene terephthalate (PBT as the hard segment, were analyzed by dynamic mechanical spectroscopy. In the first TPES series the lengths of both hard and soft segments were varied while the mass ratio of the hard to soft segments was nearly constant (about 60 mass%. In the second series, the mass ratio of hard and soft segments was varied in the range from 60/40 to 40/60, with a constant length of soft PDMS segments. The influence of the structure and composition of TPESs on the rheological properties, such as complex dynamic viscosity, η*, the storage, G’, and loss, G”, shear modulus as well as the microphase separation transition temperature, TMST, was examined. The obtained results showed that the storage modulus of the TPESs increased in a rubbery plateau region with increasing degree of crystallinity. The rheological measurements of TPESs also showed that a microphase reorganization occurred during the melting process. The microphase separation transition temperatures were in the range from 220 to 234 °C. In the isotropic molten state, the complex dynamic viscosity increased with increasing both the content and lenght of hard PBT segments.

  19. Performance Modification of Asphalt Binders using Thermoplastic Polymers

    Directory of Open Access Journals (Sweden)

    H. I. Al-Abdul Wahhab

    2004-12-01

    Full Text Available There is a need to improve the performance of asphalt binders to minimize stress cracking that occurs at low temperatures and plastic deformation at high temperatures. Importation of used asphalt-polymers from abroad, leads to an increase in the total construction cost as compared to the cost if the used polymers were of local origin. The main objective of this research was to modify locally produced asphalt. Ten polymers were identified as potential asphalt modifiers based on their physical properties and chemical composition. After preliminary laboratory evaluation for the melting point of these polymers, five polymers were selected for local asphalt modification. In the initial stage, required mixing time was decided based on the relation between shear loss modulus and mixing time .The optimum polymer content was selected based on Superpave binder performance grade specifications.The suitability of improvement was verified through the evaluation of permanent deformation and fatigue behavior of laboratory prepared asphalt concrete mixes. The results indicated that the rheological properties of the modified binders improved significantly with sufficient polymer content (3%. The aging properties of the modified binders were found to be dependent on the type of polymer.The fatigue life and resistance to permanent deformation were significantly improved due to enhanced binder rheological properties.  Thus, local asphalts can be modified using thermoplastic polymers.

  20. Starch and cellulose nanocrystals together into thermoplastic starch bionanocomposites.

    Science.gov (United States)

    González, Kizkitza; Retegi, Aloña; González, Alba; Eceiza, Arantxa; Gabilondo, Nagore

    2015-03-06

    In the present work, thermoplastic maize starch based bionanocomposites were prepared as transparent films, plasticized with 35% of glycerol and reinforced with both waxy starch (WSNC) and cellulose nanocrystals (CNC), previously extracted by acidic hydrolysis. The influence of the nanofiller content was evaluated at 1 wt.%, 2.5 wt.% and 5 wt.% of WSNC. The effect of adding the two different nanoparticles at 1 wt.% was also investigated. As determined by tensile measurements, mechanical properties were improved at any composition of WSNC. Water vapour permeance values maintained constant, whereas barrier properties to oxygen reduced in a 70%, indicating the effectiveness of hydrogen bonding at the interphase. The use of CNC or CNC and WSNC upgraded mechanical results, but no significant differences in barrier properties were obtained. A homogeneous distribution of the nanofillers was demonstrated by atomic force microscopy, and a shift of the two relaxation peaks to higher temperatures was detected by dynamic mechanical analysis. Copyright © 2014 Elsevier Ltd. All rights reserved.

  1. Photochemical Copper Coating on 3D Printed Thermoplastics

    Science.gov (United States)

    Yung, Winco K. C.; Sun, Bo; Huang, Junfeng; Jin, Yingdi; Meng, Zhengong; Choy, Hang Shan; Cai, Zhixiang; Li, Guijun; Ho, Cheuk Lam; Yang, Jinlong; Wong, Wai Yeung

    2016-08-01

    3D printing using thermoplastics has become very popular in recent years, however, it is challenging to provide a metal coating on 3D objects without using specialized and expensive tools. Herein, a novel acrylic paint containing malachite for coating on 3D printed objects is introduced, which can be transformed to copper via one-step laser treatment. The malachite containing pigment can be used as a commercial acrylic paint, which can be brushed onto 3D printed objects. The material properties and photochemical transformation processes have been comprehensively studied. The underlying physics of the photochemical synthesis of copper was characterized using density functional theory calculations. After laser treatment, the surface coating of the 3D printed objects was transformed to copper, which was experimentally characterized by XRD. 3D printed prototypes, including model of the Statue of Liberty covered with a copper surface coating and a robotic hand with copper interconnections, are demonstrated using this painting method. This composite material can provide a novel solution for coating metals on 3D printed objects. The photochemical reduction analysis indicates that the copper rust in malachite form can be remotely and photo-chemically reduced to pure copper with sufficient photon energy.

  2. Characteristics and utilization of thermoplastic elastomers (TPE)-an overview

    Energy Technology Data Exchange (ETDEWEB)

    Roestamsjah [R and D Center for Applied Chemistry, Indonesian Inst. of Sciences (Indonesia)

    1998-10-01

    The unique feature of thermoplastic elastomer, the combining of processing characteristics of thermoplastics with the physical properties of vulcanized rubber is reviewed. Highlights of TPE and its characteristics is aimed to generate interest in TPE, where SANS technique will be utilized for its characterization. The topics discussed include rubber elasticity, state of aggregation of polymers, microseparation in block copolymer system, application of TPE, and finally some notes in developing interest in TPE and SANS in Indonesia. (author)

  3. Synthesis of biodegradable thermoplastic elastomers (BTPE based on ε-caprolactone

    Directory of Open Access Journals (Sweden)

    2010-01-01

    Full Text Available Aiming to mimic blood vessels, biodegradable thermoplastic elastomer (BTPE is designed to be elastic, flexible and tough. A series of biodegradable triblock copolymers and poly(ester-urethanes (PEU based on ε-caprolactone have been synthesized and studied. The crystallinity of the poly(ε-caprolactone used as soft segment has been disrupted by incorporating either L-lactide (L-LA units or trimethylene carbonate (TMC units. Our studies suggest that soft segment composition does affect the mechanical properties significantly.

  4. Wood-plastic composites in the United States : the interfacing of two industries

    Science.gov (United States)

    Craig Clemons

    2002-01-01

    The term wood-plastic composites refers to any composites that contain wood (of any form) and thermosets or thermoplastics. Thermosets are plastics that, once cured, cannot be melted by reheating. These include resins such as epoxies and phenolics, plastics with which the forest products industry is most familiar. Thermoplastics are plastics that can be repeatedly...

  5. Wear resistance of injection-molded thermoplastic denture base resins

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo V. J.; Vallittu, Pekka K.; Takahashi, Yutaka

    2016-01-01

    Abstract Objective This study investigated the wear resistance of injection-molded thermoplastic denture base resins using nanoindentation instrument. Materials and methods Six injection-molded thermoplastic denture base resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate [PMMA]) and a PMMA conventional heat-polymerized denture-based polymer control were tested. Elastic modulus, hardness, wear depth, and roughness were calculated using a nanoindentation instrument. Results Elastic modulus and hardness of the injection-molded thermoplastic denture base resins were significantly lower than those of the PMMA conventional heat-polymerized denture-based polymer. Wear depth of polycarbonate and PMMA conventional heat-polymerized denture-based polymer were significantly higher than that of other injection-molded thermoplastic denture base resins. The roughness of injection-molded thermoplastic denture base resins was significantly more than that of PMMA conventional heat-polymerized denture-based polymer after testing. Conclusions Wear resistance of injection-molded thermoplastic denture base was low compared to PMMA conventional heat-polymerized denture-based polymers. PMID:28642909

  6. A nanostructured carbon-reinforced polyisobutylene-based thermoplastic elastomer.

    Science.gov (United States)

    Puskas, Judit E; Foreman-Orlowski, Elizabeth A; Lim, Goy Teck; Porosky, Sara E; Evancho-Chapman, Michelle M; Schmidt, Steven P; El Fray, Mirosława; Piatek, Marta; Prowans, Piotr; Lovejoy, Krystal

    2010-03-01

    This paper presents the synthesis and characterization of a polyisobutylene (PIB)-based nanostructured carbon-reinforced thermoplastic elastomer. This thermoplastic elastomer is based on a self-assembling block copolymer having a branched PIB core carrying -OH functional groups at each branch point, flanked by blocks of poly(isobutylene-co-para-methylstyrene). The block copolymer has thermolabile physical crosslinks and can be processed as a plastic, yet retains its rubbery properties at room temperature. The carbon-reinforced thermoplastic elastomer had more than twice the tensile strength of the neat polymer, exceeding the strength of medical grade silicone rubber, while remaining significantly softer. The carbon-reinforced thermoplastic elastomer displayed a high T(g) of 126 degrees C, rendering the material steam-sterilizable. The carbon also acted as a free radical trap, increasing the onset temperature of thermal decomposition in the neat polymer from 256.6 degrees C to 327.7 degrees C. The carbon-reinforced thermoplastic elastomer had the lowest water contact angle at 82 degrees and surface nano-topography. After 180 days of implantation into rabbit soft tissues, the carbon-reinforced thermoplastic elastomer had the thinnest tissue capsule around the microdumbbell specimens, with no eosinophiles present. The material also showed excellent integration into bones. Copyright 2009 Elsevier Ltd. All rights reserved.

  7. Application of Textile Waste for Composite Materials Processing

    OpenAIRE

    Kajaks, J; Reihmane, S

    2008-01-01

    A series of composites were made with textile waste and low density polyethylene as matrix material. The mechanical, technological and water sorption properties were examined. The results suggest that presence of synthetic fibers waste increases mechanical properties and decreases melting index and water sorption of composites. Recyclability is the major attraction of composites with thermoplastic matrix and thermoplastic reinforcement therefore use of waste textile helps to solve the environ...

  8. Recycled Polypropylene Improved with Thermoplastic Elastomers

    Directory of Open Access Journals (Sweden)

    Ecaterina Matei

    2017-01-01

    Full Text Available The use of recycled polypropylene (RPP as raw material for various industries has been known. However, the mechanical and thermal properties of recycled products are lower than those of raw material. The objective of this study was to obtain and investigate the modified recycled polypropylene (RPP with commercial elastomers for possible applications. The compounded RPP-based thermoplastic elastomers were investigated in order to determine their thermal properties (melt flow index (MFI, differential scanning calorimetry (DSC, VICAT softening temperature (VST, and heat deflection temperature (HDT, structural characteristics (optical microscopy, atomic force microscopy (AFM, and X-ray diffraction (XRD, and mechanical properties (tensile properties, density, and IZOD impact. The RPP compounded with 10% elastomer recorded higher tensile properties than the unmodified RPP. Also, IZOD impact strength increased from 4.3±0.2 kJ/m2 (registered for RPP to 21.7±2.5 kJ/m2 for the PPR/SIS30 compound, while the degree of crystallinity decreased for all compounds. The obtained results recommend the RPP/elastomers compounds both for environmental remediation from postconsumer PP wastes and to realize new goods with high performance for various applications.

  9. On the properties evolution of engineered surfaces of thin reinforced thermoplastic tapes during consolidation

    Science.gov (United States)

    Leon, Angel; Perez, Marta; Barasinski, Anais; Abisset-Chavanne, Emmanuelle; Chinesta, Francisco

    2017-12-01

    Advanced thermoplastic composite materials look to add functional properties to the mechanical ones, the latter usually ensured by the continuous fibers involved in the composite preforms. For that purpose the use of reinforced thermoplastic resins are being considered. These resins usually integrate manometric particles, with a variety of shapes (rods, spheres, discs, ...) with enhanced functional properties, ensuring for example the increase of thermal or electrical conductivities. However, even when considering adequate particles distribution and orientation in the preforms, forming processes induced properties cannot be ignored and they are particuarly critical at the ply interfaces level, where the degree of intimate contact must be maximized while ensuring equivalent functional properties to the ones existing in the bulk. One possibility for maximizing the intimate contact and at the same time controlling the induced functional anisotropy consists of designing engineered surfaces consolidated by the combined action of temperature and pressure. The combined effect results in a microscopic flow that induces at its turn the evolution of the position and orientation of the particles, and consequently the evolution of the associated properties, e.g. thermal and electrical conductivities. In the present work we address a simplified modeling framework of the functional properties evolution during the consolidation of unidirectional tapes. It combines the squeeze flow modeling, the flow induced microstructural anisotropy and its impact on the thermal and electrical conductivities.

  10. Color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for non metal clasp denture

    OpenAIRE

    Jang, Dae-Eun; Lee, Ji-Young; Jang, Hyun-Seon; Lee, Jang-Jae; Son, Mee-Kyoung

    2015-01-01

    PURPOSE The aim of this study was to compare the color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for the non-metal clasp dentures to those of thermoplastic polyamide and conventional heat-polymerized denture base resins. MATERIALS AND METHODS Three types of denture base resin, which are conventional heat-polymerized acrylic resin (Paladent 20), thermoplastic polyamide resin (Bio Tone), thermoplastic acrylic resin (Acrytone) were used as materials for this study...

  11. Multiblock thermoplastic polyurethanes for biomedical and shape memory applications

    Science.gov (United States)

    Gu, Xinzhu

    Polyurethanes are a class of polymers that are capable of tailoring the overall polymer structure and thus final properties by many factors. The great potential in tailoring polymer structures imparts PUs unique mechanical properties and good cytocompatibility, which make them good candidates for many biomedical devices. In this dissertation, three families of multiblock thermoplastic polyurethanes are synthesized and characterized for biomedical and shape memory applications. In the first case described in Chapters 2, 3 and 4, a novel family of multiblock thermoplastic polyurethanes consisting of poly(ɛ-caprolactone) (PCL) and poly(ethylene glycol) (PEG) are presented. These materials were discovered to be very durable, with strain-to-break higher than 1200%. Heat-triggered reversible plasticity shape memory (RPSM) was observed, where the highly deformed samples completely recovered their as-cast shape within one minute when heating above the transition temperature. Instead of conventional "hard" blocks, entanglements, which result from high molecular weight, served as the physical crosslinks in this system, engendering shape recovery and preventing flow. Moreover, water-triggered shape memory effect of PCL-PEG TPUs is explored, wherein water permeated into the initially oriented PEG domains, causing rapid shape recovery toward the equilibrium shape upon contact with liquid water. The recovery behavior is found to be dependent on PEG weight percentage in the copolymers. By changing the material from bulk film to electrospun fibrous mat, recovery speed was greatly accelerated. The rate of water recovery was manipulated through structural variables, including thickness of bulk film and diameter of e-spun webs. A new, yet simple shape memory cycle, "wet-fixing" is also reported, where both the fixing and recovery ratios can be greatly improved. A detailed microstructural study on one particular composition is presented, revealing the evolution of microphase

  12. Viscoelasticity of new generation thermoplastic polyurethane vibration isolators

    Science.gov (United States)

    Bek, Marko; Betjes, Joris; von Bernstorff, Bernd-Steffen; Emri, Igor

    2017-12-01

    This paper presents the analysis of pressure dependence of three thermoplastic polyurethane (TPU) materials on vibration isolation. The three TPU Elastollan® materials are 1190A, 1175A, and 1195D. The aim of this investigation was to analyze how much the performance of isolation can be enhanced using patented Dissipative bulk and granular systems technology. The technology uses granular polymeric materials to enhance materials properties (without changing its chemical or molecular composition) by exposing them to "self-pressurization," which shifts material energy absorption maxima toward lower frequencies, to match the excitation frequency of dynamic loading to which a mechanical system is exposed. Relaxation experiments on materials were performed at different isobaric and isothermal states to construct mastercurves, the time-temperature-pressure interrelation was modeled using the Fillers-Moonan-Tschoegl model. Dynamic material functions, related to isolation stiffness and energy absorption, were determined with the Schwarzl approximation. An increase in stiffness and energy absorption at selected hydrostatic pressure, compared to its stiffness and energy absorption at ambient conditions, is represented with κk(p, ω), defining the increase in stiffness and κd(p, ω), defining the increase in energy absorption. The study showed that close to the glassy state, moduli of 1190A and 1195D are about 6-9 times higher compared to 1175A, whereas their properties at ambient conditions are, for all practical purposes, the same. TPU 1190A turns out to be most sensitive to pressure: at 300 MPa its properties are shifted for 5.5 decades, while for 1195D and 1175A this shift is only 3.5 and 1.5 decades, respectively. In conclusion, the stiffness and energy absorption of isolation may be increased with pressure for about 100 times for 1190A and 1195D and for about 10 times for 1175A.

  13. Self-healing structural properties of thermoplastics in HF field

    Directory of Open Access Journals (Sweden)

    N. G. Filippenko

    2014-01-01

    Full Text Available The article concerns one of the possible ways for safe operation of polymer products with initiating a process of their self-healing. This is especially true for products from polymer materials, used in hard-to-reach areas and units of machines and mechanisms. In this regard, the aim of this study was to develop techniques for a self-healing process of the mechanical properties of products from polymer materials.To achieve this goal, the author has solved problems to define a complex method of HF self-healing of polymer material: damage detection in products from polymer materials, determination of signal initiating the recovery process, determining the efficiency of material regeneration. The present study uses proposed and developed by the author methods for the determination of necessary and sufficient indicators of the strength characteristics of products under realmeteorological and climatic conditions of their operation.To determine the practical results of the developed algorithm for self-healing the polymer products in the HF field, a series of experimental studies has been conducted to regenerate the polyamide cage fatigue destruction of the rolling stock axle equipment of Russian Railways JSC.The obtained results of the strength characteristics of the material under investigation prove the self-healing process of polymer materials in HF field.According to research results, the conclusion is drawn that it is required to provide a technological HF self-healing process of products from polymer materials. The created algorithm of regeneration enables a new approach to study the effects of electromagnetic fields on polymer and polymer-based composite materials when solving the practical tasks to improve the quality of repairing parts from thermoplastics.

  14. Polymer compositions and methods

    Energy Technology Data Exchange (ETDEWEB)

    Allen, Scott D.; Willkomm, Wayne R.

    2018-02-06

    The present invention encompasses polyurethane compositions comprising aliphatic polycarbonate chains. In one aspect, the present invention encompasses polyurethane foams, thermoplastics and elastomers derived from aliphatic polycarbonate polyols and polyisocyanates wherein the polyol chains contain a primary repeating unit having a structure: ##STR00001## In another aspect, the invention provides articles comprising the inventive foam and elastomer compositions as well as methods of making such compositions.

  15. Polymer compositions and methods

    Energy Technology Data Exchange (ETDEWEB)

    Allen, Scott D.; Willkomm, Wayne R.

    2016-09-27

    The present invention encompasses polyurethane compositions comprising aliphatic polycarbonate chains. In one aspect, the present invention encompasses polyurethane foams, thermoplastics and elastomers derived from aliphatic polycarbonate polyols and polyisocyanates wherein the polyol chains contain a primary repeating unit having a structure: ##STR00001## In another aspect, the invention provides articles comprising the inventive foam and elastomer compositions as well as methods of making such compositions.

  16. Dosimetric effects of thermoplastic immobilizing devices on skin dose

    International Nuclear Information System (INIS)

    Adu-Poku Olivia

    2017-07-01

    This work shows the increase in surface dose caused by thermoplastic immobilizing masks used for positioning and immobilization of patients. Thermoplastics are organic materials which soften when they are heated. They can be formed after softening and retain their final shape when cooled. The use of these thermoplastic masks are relevant during patient treatment. However, it can lead to an increased skin dose. Measurements were done at source-to-surface distance of 80 cm for external radiation beams produced by cobalt 60 using the Farmer type ionization chamber and the Unidos electrometer. Measurements were carried out using various mask thicknesses and no mask material on a solid water phantom. The thermoplastic percentage depth dose (PDD), equivalent thickness of water of the various thicknesses of the mask and surface doses were determined. The increase in the surface dose caused by the thermoplastic mask was compared by looking at the PDD at depth 0 with and without the mask present and was found to increase between 0.76 and 0.79% with no mask for a field size of 5 x 5 cm 2 . It was found that, the presence of the mask shifted the percentage depth dose curve to lower values. The physical thermoplastic thickness was measured to be between 2.30 and 1.80 mm, and the equivalent thicknesses of water, d e , were determined to be 1.2, 1.15, 1.10 and 1.09 and 1.00 mm for the unstretched, 5 cm stretched, 10 cm stretched, 15 cm stretched and 20 cm stretched masks, respectively. This meant that, as the mask thickness decreased, its water equivalent thickness also decreased. The presence of the mask material did not increase the skin dose significantly ( less than 1%). (au)

  17. Effects of matrix properties on microscale damage in thermoplastic laminates under quasi-static and impact loading

    KAUST Repository

    Wafai, B. Husam

    2018-03-01

    Thermoplastics reinforced with continuous fibers are very promising building materials for the auto industry and consumer electronics to reduce the weight of vehicles and portable devices, and to deliver a high impact tolerance at the same time. Polypropylene is an abundant thermoplastic, and its glass fibers composites make a valuable solution that is suitable for mass production. But the adoption of such composites requires a deep understanding of their mechanical behavior under the relevant loading conditions. In this Ph.D. work, we aim to understand the damage process in continuous glass fiberreinforced polypropylene in detail. We will focus in particular on developing an approach for microscale observation of damage during the out-of-plane loading process and will use these observations for both qualitative and quantitative evaluation of the composite. We will apply our approach to two kinds of polypropylene composites, one of them is specially designed to withstand impact. The comparison between the two types of composites at slow and fast loading cases will shed some light on the effect of the polymer properties on the behavior of composites under out-of-plane loading.

  18. Composites from wood and plastics

    Science.gov (United States)

    Craig Clemons

    2010-01-01

    Composites made from thermoplastics and fillers or reinforcements derived from wood or other natural fibers are a dynamic research area encompassing a wide variety of composite materials. For example, as the use of biopolymers grows, wood and other natural fiber sources are being investigated as renewable sources of fillers and reinforcements to modify performance....

  19. Composite materials: Testing and design

    Science.gov (United States)

    Whitcomb, John D. (Editor)

    1988-01-01

    The present conference discusses topics in the analysis of composite structures, composite materials' impact and compression behavior, composite materials characterization methods, composite failure mechanisms, NDE methods for composites, and filament-wound and woven composite materials' fabrication. Attention is given to the automated design of a composite plate for damage tolerance, the effects of adhesive layers on composite laminate impact damage, instability-related delamination growth in thermoset and thermoplastic composites, a simple shear fatigue test for unidirectional E-glass epoxy, the growth of elliptic delaminations in laminates under cyclic transverse shear, and the mechanical behavior of braided composite materials.

  20. Improvement of the fracture toughness matrix cured by electron beam radiation, by incorporation of thermoplastic

    International Nuclear Information System (INIS)

    Chauray, E.

    2003-07-01

    The aim of the present study is to improve the fracture toughness of a vinyl-ester matrix cured by electron beam radiation, by incorporation of a thermoplastic polymer. The ultimate plan is to improve the fracture toughness of the composite material made of this reinforced matrix and carbon fibres. The first step deals with the study of an epoxy matrix reinforced by a polyether-sulfone. This well-known material, as it is used in industrial formulation, allowed us to characterize all the parameters needed to obtain a good reinforcement as for instance the morphology, and also to compare two kinds of processes: thermal and electron beam curing. In fact, we are really interested in increasing fracture toughness of a vinyl-ester matrix that is not miscible with polyether-sulfone. So a copolymer which has a similar structure as polyether-sulfone is synthesized in order to obtain a miscible blend. The corresponding material has good fracture toughness, with an increase of 80 % for 15 % addition of thermoplastic. (author)

  1. Preparation and Characterisation of Linear Low-Density Polyethylene / Thermoplastic Starch Blends Filled with Banana Fibre

    Science.gov (United States)

    Kahar, A. W. M.; Ann, L. Ju

    2017-06-01

    In this study, the influence of banana fibre (BF) loading using sodium hydroxide (NaOH) pre-treated and succinic anhydride-treated (SA) BF on the mechanical properties of linear low-density polyethylene (LLDPE)/thermoplastic starch (TPS) matrix is investigated. LLDPE/TPS/BF composites were developed under different BF conditions, with and without chemical modifications with the BF content ranging from 5% to 30% based on the total composite. The tensile strength showed an increase with an increase of fibre content up to 10%, thereby decreasing gradually beyond this level. NaOH pre-treated and SA treated BF added with LLDPE/TPS composite displays a higher tensile strength as compared to untreated BF in LLDPE/TPS composites. Thermal behaviour of the BF incorporated in LLDPE/TPS composite was characterised using differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). This showed that SA treated BF exhibits better thermal stability, compared to other composites. This is because of the improvement in interfacial adhesion existing between both the fibre and matrix. In addition, a morphology study confirmed that pre-treated and treated BF had excellent interfacial adhesion with LLDPE/TPS matrix, leading to better mechanical properties of resultant composites.

  2. Thermoplastic starch/ethylene vinyl alcohol/forsterite nanocomposite as a candidate material for bone tissue engineering

    International Nuclear Information System (INIS)

    Mahdieh, Zahra; Bagheri, Reza; Eslami, Masoud; Amiri, Mohammad; Shokrgozar, Mohammad Ali; Mehrjoo, Morteza

    2016-01-01

    Recently, biodegradable polymers such as starch based blends have been well renowned in the biomedical field. Studies have considered them suitable for bone scaffolds, bone cements, tissue engineering scaffolds, drug delivery systems and hydrogels. The aim of this study was to synthesize nanocomposite biomaterial consisting a blend of thermoplastic starch and ethylene vinyl alcohol as the polymer matrix, and nano-structured forsterite as the ceramic reinforcing phase for bone tissue engineering applications. Furthermore, vitamin E was applied as a thermal stabilizer during melt compounding. Extrusion and injection molding were incorporated for melt blending and shaping of samples, respectively. With blending thermoplastic starch and ethylene vinyl alcohol, some properties of thermoplastic starch such as degradation rate and water absorption were modified. In addition, using nanoforsterite as the ceramic reinforcing phase resulted in the improvement of mechanical and biological traits. The addition of nanoforsterite decreased the weight loss of the thermoplastic starch and ethylene vinyl alcohol blend in simulated body fluid. Moreover, this addition modified the pH in the MTT (methyl thiazolyl tetrazolium) assay and stimulated the cell proliferation. Cell adhesion assays indicated a favorable interaction between cells and the biomaterial. The proposed nanocomposite has appropriate biocompatibility, as well as mechanical properties in order to be used in bone tissue engineering. - Highlights: • A biodegradable nanocomposite is proposed for orthopedic applications. • Vitamin E is used as an antioxidant to prevent the thermomechanical degradations. • Nanoforsterite reduced the composite degradation rate in the simulated body fluid. • Nanoforsterite modified pH in MTT assay and stimulated cell proliferation.

  3. Thermoplastic polyurethane (TPU)/polyolefin (PO) blends

    Science.gov (United States)

    Lu, Qiwei

    Thermoplastic polyurethane (TPU) is a very important material with high versatility and superior physical properties. Melt blending TPU with metallocene polyolefin (PO) can lower TPU cost and improve polyolefin properties like abrasion resistance, adhesion, and paintability. Since TPU and non-polar PO blends are completely immiscible, efficient compatibilizers become the key issue and remain challenging. My main thesis work is to develop and study compatibilized TPU/PO blends. Although reactive compatibilization is considered the most efficient method, fast interfacial reactions between highly reactive functional groups are necessary to generate compatibilizers within usually short processing time. It is known that the urethane linkage (carbamate -NHCOO-) in TPU can reversibly dissociate to generate highly reactive isocyanates at melt temperatures. To find out the best reactive compatibilization, three approaches were employed on different molecular scales: (1) model urethane compound (dibutyl & dioctyl 4,4'-methylenebis(phenyl carbamate)) and small functional molecule (primary amine, secondary amine, hydroxyl, acid, anhydride, and epoxide) reactions at 200°C monitored by nuclear magnetic resonance and Fourier-transform infrared to examine the basic chemistry; (2) short, model TPU's with different chemical structures blended with functional polymers including poly(ethylene glycol) and polybutadiene to explore the effect of interface in immiscible mixtures; (3) melt blending of a commercial TPU with polypropylene (PP), further involving more complicated morphology, using different types of functional PP's (note: amine functional PP's were prepared by melt amination) as compatibilizers followed by rheological, morphological, thermal, and mechanical characterizations. Besides the core thesis project on TPU blends, other related work that has been accomplished includes: (1) adhesion between TPU and PP; (2) rheological properties of TPU; (3) block copolymer formation

  4. Influence of gamma irradiation in the thermoplastic elastomer (TPE)

    International Nuclear Information System (INIS)

    Oliveira, Camila B.; Parra, Duclerc F.; Marchini, Leonardo G.

    2017-01-01

    The TPE is the nomenclature used for the thermoplastic elastomer, which is also known as thermoplastic rubber. It belongs to an under-researched class of engineering plastics, however, in recent years there has been steady growth due to its important and unusual combination of properties. During its use, it behaves like an elastomer, but, unlike traditional elastomers (vulcanized rubbers), it can be processed using conventional technologies and equipment used for thermoplastics, such as extrusion and injection. The processing of polymers, such as TPE by means of radiation, constitutes a technological area dedicated to the study of the physical and chemical effects caused by high energy radiation, such as gamma radiation. Thus the objective of this work is to evaluate the mechanical and thermal properties of TPE irradiated by 60 Co source of gamma radiation in different doses. The thermoplastic elastomer being modified by means of ionizing radiation at doses of 5, 10, 20, 30, 50 and 100 kGy the effects of the radiation on the mechanical and thermal properties of this material are evaluated through the tests of tensile tests, TGA, FTIR and Fluency Index

  5. Functional impressions with thermoplastic materials for reline procedures.

    Science.gov (United States)

    Fitzloff, R A

    1984-07-01

    Used as an impression material in a reline or rebase technique for a new or existing distal extension mandibular removable partial denture or mandibular complete denture, thermoplastic resin provides a denture base with uniform support under an occlusal load and a smooth nonirritating acrylic resin surface.

  6. Otimização da interface/interfase de compósitos termoplásticos de fibra de carbono/PPS pelo uso do poli(ácido âmico do tipo BTDA/DDS Optimization of the interface/interphase of carbon fiber/PPS thermoplastic composites using BTDA/DDS poly(amic acid

    Directory of Open Access Journals (Sweden)

    Liliana B. Nohara

    2007-09-01

    Full Text Available No presente trabalho duas técnicas de manufatura de compósitos termoplásticos estruturais são investigadas: a de moldagem por compressão a quente convencional e a de pré-impregnação via suspensão polimérica. A primeira consiste na impregnação do reforço via polímero fundido; enquanto que a segunda faz uso de suspensões poliméricas aquosas, onde a impregnação do reforço ocorre pelo contato deste com a suspensão aquosa de partículas da matriz polimérica. Esta técnica combina a matriz polimérica em pó com um outro polímero formador da suspensão, um poli(ácido âmico - PAA, sendo que os dois polímeros são simultaneamente depositados sobre o reforço, durante a impregnação. Este mesmo PAA, em uma segunda fase do processo, é convertido termicamente em uma poliimida (PI podendo formar uma região de interfase entre o reforço e a matriz polimérica. Este trabalho tem como objetivo a síntese e a caracterização de um PAA, à base de BTDA/DDS, e a avaliação de sua influência na formação da região de interfase em compósitos de poli(sulfeto de fenileno (PPS/fibras de carbono. Resultados de DSC e TG mostram o sucesso da síntese do PAA e de sua conversão em PI, esta com estabilidade térmica até 396 °C. O compósito processado pela técnica de suspensão polimérica apresenta resistência ao cisalhamento interlaminar (56,3 MPa 12,6% superior ao compósito obtido por moldagem por compressão a quente convencional (50,0 MPa. Estes resultados são confirmados por análises das superfícies de fratura, que mostram que o uso do PAA melhora a interfase do PPS/fibra de carbono.In the present work two different manufacturing techniques of thermoplastic composites are investigated: the conventional hot compression molding and the aqueous suspension prepregging. The first one involves the impregnation of the reinforcement with molten polymer; while the second one uses aqueous polymeric suspensions, where the reinforcement

  7. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Use of Laser Engineered Net Shaping for Rapid Manufacturing of Dies with Protective Coatings and Improved Thermal Management

    Energy Technology Data Exchange (ETDEWEB)

    Brevick, Jerald R. [Ohio State University

    2014-06-13

    retained as the exterior layer of the tooling, while commercially pure copper was chosen for the interior structure of the tooling. The tooling was fabricated by traditional machining of the copper substrate, and H13 powder was deposited on the copper via the Laser Engineered Net Shape (LENSTM) process. The H13 deposition layer was then final machined by traditional methods. Two tooling components were designed and fabricated; a thermal fatigue test specimen, and a core for a commercial aluminum high pressure die casting tool. The bimetallic thermal fatigue specimen demonstrated promising performance during testing, and the test results were used to improve the design and LENS TM deposition methods for subsequent manufacture of the commercial core. Results of the thermal finite element analysis for the thermal fatigue test specimen indicate that it has the ability to lose heat to the internal water cooling passages, and to external spray cooling, significantly faster than a monolithic H13 thermal fatigue sample. The commercial core is currently in the final stages of fabrication, and will be evaluated in an actual production environment at Shiloh Die casting. In this research, the feasibility of designing and fabricating copper/H13 bimetallic die casting tooling via LENS TM processing, for the purpose of improving die casting process efficiency, is demonstrated.

  8. From Process Modeling to Elastic Property Prediction for Long-Fiber Injection-Molded Thermoplastics

    International Nuclear Information System (INIS)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Frame, Barbara J.; Phelps, Jay; Tucker III, Charles L.; Bapanapalli, Satish K.; Holbery, James D.; Smith, Mark T.

    2007-01-01

    This paper presents an experimental-modeling approach to predict the elastic properties of long-fiber injection-molded thermoplastics (LFTs). The approach accounts for fiber length and orientation distributions in LFTs. LFT samples were injection-molded for the study, and fiber length and orientation distributions were measured at different locations for use in the computation of the composite properties. The current fiber orientation model was assessed to determine its capability to predict fiber orientation in LFTs. Predicted fiber orientations for the studied LFT samples were also used in the calculation of the elastic properties of these samples, and the predicted overall moduli were then compared with the experimental results. The elastic property prediction was based on the Eshelby-Mori-Tanaka method combined with the orientation averaging technique. The predictions reasonably agree with the experimental LFT data

  9. Functional Thermoplastic Materials from Derivatives of Cellulose and Related Structural Polysaccharides

    Directory of Open Access Journals (Sweden)

    Yoshikuni Teramoto

    2015-03-01

    Full Text Available This review surveys advances in the development of various material functionalities based on thermoplastic cellulose and related structural polysaccharide derivatives. First, the dependence of thermal (phase transition behavior on the molecular composition of simple derivatives is rationalized. Next, approaches enabling effective thermoplasticization and further incorporation of material functionalities into structural polysaccharides are discussed. These approaches include: (a single-substituent derivatization, (b derivatization with multi-substituents, (c blending of simple derivatives with synthetic polymers, and (d graft copolymerization. Some examples addressing the control of supramolecular structures and the regulation of molecular and segmental orientations for functional materials fabrication, which have especially progressed over the past decade, are also addressed. Attractive material functions include improved mechanical performance, controlled biodegradability, cytocompatiblity, and optical functions.

  10. Thermal Behaviour of Nanocomposites based on Glycerol Plasticized Thermoplastic Starch and Cellulose Nanocrystallites

    Science.gov (United States)

    Kaushik, Anupama; Kaur, Ramanpreet

    2011-12-01

    The objective of this study was to study the thermal behaviour of cellulose nanocrystals/TPS based nanocomposites. Nanocrystalline cellulose was isolated from cotton linters using sonochemical method and characterized through WAXRD & TEM. These nanocrystals were then dispersed in glycerol plasticized starch in varying proportions and films were cast. The thermal degradation of thermoplastic starch/cellulose nanocrystallite nanocomposites was studied using TGA under nitrogen atmosphere. Thermal degradation was carried out for nanocomposites at a rate of 10 °C/min and at different rates under nitrogen atmosphere namely 2, 5, 10, 20 and 40 °C/min for nanocomposites containing 10% cellulose nanocrystals. Ozawa and Flynn and Kissinger methods were used to determine the apparent activation energy of these nanocomposites. The addition of cellulose nanocrystallites produced a significant effect on the activation energy for thermal degradation of the composites materials in comparison with the matrix alone. These nanocomposites are potential applicant for food packaging applications.

  11. Enzymatic Synthesis and Chemical Recycling of Novel Polyester-Type Thermoplastic Elastomers

    Directory of Open Access Journals (Sweden)

    Tsukuru Yagihara

    2012-06-01

    Full Text Available Novel polyester-type thermoplastic elastomers based on poly(alkylene succinates were synthesized by the lipase-catalyzed copolymerization of cyclic diol/succinate oligomer and cyclic diol/alkylthiosuccinate oligomer. These copolymers exhibited biodegradabilities by activated sludge and a wide range of thermal and mechanical properties that were dependent on the molecular structure and the content of side alkylthio groups. The degree of crystallinity of the copolymer decreased with increasing content of alkylthio groups, which were introduced into the polymer chain as a soft segment. Furthermore, lipase-catalyzed depolymerization of these copolymers into cyclic oligomers and repolymerization of the oligomers was carried out. A repolymerized copolymer having the same Mw and monomer composition as the initial copolymer was obtained, indicating the chemical recyclability of the copolymer.

  12. Nanocomposites based on thermoplastic elastomers with functional basis of nano titanium dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Yulovskaya, V. D.; Kuz’micheva, G. M., E-mail: galina-kuzmicheva@list.ru [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation); Klechkovskaya, V. V. [Russian Academy of Sciences, Shubnikov Institute of Crystallography (Russian Federation); Orekhov, A. S.; Zubavichus, Ya. V. [National Research Centre “Kurchatov Institute” (Russian Federation); Domoroshchina, E. N.; Shegay, A. V. [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation)

    2016-03-15

    Nanocomposites based on a thermoplastic elastomer (TPE) (low-density polyethylene (LDPE) and 1,2-polybutadiene in a ratio of 60/40) with functional titanium dioxide nanoparticles of different nature, TiO{sub 2}/TPE, have been prepared and investigated by a complex of methods (X-ray diffraction analysis using X-ray and synchrotron radiation beams, scanning electron microscopy, transmission electron microscopy, and X-ray energy-dispersive spectroscopy). The morphology of the composites is found to be somewhat different, depending on the TiO{sub 2} characteristics. It is revealed that nanocomposites with cellular or porous structures containing nano-TiO{sub 2} aggregates with a large specific surface and large sizes of crystallites and nanoparticles exhibit the best deformation‒strength and fatigue properties and stability to the effect of active media under conditions of ozone and vapor‒air aging.

  13. Smoke suppression properties of ferrite yellow on flame retardant thermoplastic polyurethane based on ammonium polyphosphate

    International Nuclear Information System (INIS)

    Chen, Xilei; Jiang, Yufeng; Jiao, Chuanmei

    2014-01-01

    Highlights: • Smoke suppression of FeOOH on flame retardant TPU composites has been investigated. • FeOOH has excellent smoke suppression abilities for flame retardant TPU composites. • FeOOH has good ability of char formation, hence improved smoke suppression property. -- Abstract: This article mainly studies smoke suppression properties and synergistic flame retardant effect of ferrite yellow (FeOOH) on flame retardant thermoplastic polyurethane (TPU) composites using ammonium polyphosphate (APP) as a flame retardant agent. Smoke suppression properties and synergistic flame retardant effect of FeOOH on flame retardant TPU composites were intensively investigated by smoke density test (SDT), cone calorimeter test (CCT), scanning electron microscopy (SEM), and thermal-gravimetric analysis (TGA). Remarkably, the SDT results show that FeOOH can effectively decrease the amount of smoke production with or without flame. On the other hand, the CCT data reveal that the addition of FeOOH can apparently reduce heat release rate (HRR), total heat release (THR), and total smoke release (TSR), etc. Here, FeOOH is considered to be an effective smoke suppression agent and a good synergism with APP in flame retardant TPU composites, which can greatly improve the structure of char residue realized by TGA and SEM results

  14. Thermal decomposition of nano-enabled thermoplastics: Possible environmental health and safety implications

    International Nuclear Information System (INIS)

    Sotiriou, Georgios A.; Singh, Dilpreet; Zhang, Fang; Chalbot, Marie-Cecile G.; Spielman-Sun, Eleanor; Hoering, Lutz; Kavouras, Ilias G.; Lowry, Gregory V.; Wohlleben, Wendel; Demokritou, Philip

    2016-01-01

    Highlights: • Nano-enabled products might reach their end-of-life by thermal decomposition. • Thermal decomposition provides two by-products: released aerosol and residual ash. • Is there any nanofiller release in byproducts? • Risk assessment of potential environmental health implications. - Abstract: Nano-enabled products (NEPs) are currently part of our life prompting for detailed investigation of potential nano-release across their life-cycle. Particularly interesting is their end-of-life thermal decomposition scenario. Here, we examine the thermal decomposition of widely used NEPs, namely thermoplastic nanocomposites, and assess the properties of the byproducts (released aerosol and residual ash) and possible environmental health and safety implications. We focus on establishing a fundamental understanding on the effect of thermal decomposition parameters, such as polymer matrix, nanofiller properties, decomposition temperature, on the properties of byproducts using a recently-developed lab-based experimental integrated platform. Our results indicate that thermoplastic polymer matrix strongly influences size and morphology of released aerosol, while there was minimal but detectable nano-release, especially when inorganic nanofillers were used. The chemical composition of the released aerosol was found not to be strongly influenced by the presence of nanofiller at least for the low, industry-relevant loadings assessed here. Furthermore, the morphology and composition of residual ash was found to be strongly influenced by the presence of nanofiller. The findings presented here on thermal decomposition/incineration of NEPs raise important questions and concerns regarding the potential fate and transport of released engineered nanomaterials in environmental media and potential environmental health and safety implications.

  15. Blending Novatein¯ thermoplastic protein with PLA for carbon dioxide assisted batch foaming

    Science.gov (United States)

    Walallavita, Anuradha; Verbeek, Casparus J. R.; Lay, Mark

    2016-03-01

    The convenience of polymeric foams has led to their widespread utilisation in everyday life. However, disposal of synthetic petroleum-derived foams has had a detrimental effect on the environment which needs to be addressed. This study uses a clean and sustainable approach to investigate the foaming capability of a blend of two biodegradable polymers, polylactic acid (PLA) and Novatein® Thermoplastic Protein (NTP). PLA, derived from corn starch, can successfully be foamed using a batch technique developed by the Biopolymer Network Ltd. NTP is a patented formulation of bloodmeal and chemical additives which can be extruded and injection moulded similar to other thermoplastics. However, foaming NTP is a new area of study and its interaction with blowing agents in the batch process is entirely unknown. Subcritical and supercritical carbon dioxide have been examined individually in two uniquely designed pressure vessels to foam various compositions of NTP-PLA blends. Foamed material were characterised in terms of expansion ratio, cell size, and cellular morphology in order to study how the composition of NTP-PLA affects foaming with carbon dioxide. It was found that blends with 5 wt. % NTP foamed using subcritical CO2 expanded up to 11 times due to heterogeneous nucleation. Morphology analysis using scanning electron microscopy showed that foams blown with supercritical CO2 had a finer cell structure with consistent cell size, whereas, foams blown with subcritical CO2 ranged in cell size and showed cell wall rupture. Ultimately, this research would contribute to the production of a biodegradable foam material to be used in packaging applications, thereby adding to the application potential of NTP.

  16. Blending Novatein{sup ®} thermoplastic protein with PLA for carbon dioxide assisted batch foaming

    Energy Technology Data Exchange (ETDEWEB)

    Walallavita, Anuradha, E-mail: asw15@students.waikato.ac.nz; Verbeek, Casparus J. R., E-mail: jverbeek@waikato.ac.nz; Lay, Mark, E-mail: mclay@waikato.ac.nz [University of Waikato, Hamilton 3240 (New Zealand)

    2016-03-09

    The convenience of polymeric foams has led to their widespread utilisation in everyday life. However, disposal of synthetic petroleum-derived foams has had a detrimental effect on the environment which needs to be addressed. This study uses a clean and sustainable approach to investigate the foaming capability of a blend of two biodegradable polymers, polylactic acid (PLA) and Novatein® Thermoplastic Protein (NTP). PLA, derived from corn starch, can successfully be foamed using a batch technique developed by the Biopolymer Network Ltd. NTP is a patented formulation of bloodmeal and chemical additives which can be extruded and injection moulded similar to other thermoplastics. However, foaming NTP is a new area of study and its interaction with blowing agents in the batch process is entirely unknown. Subcritical and supercritical carbon dioxide have been examined individually in two uniquely designed pressure vessels to foam various compositions of NTP-PLA blends. Foamed material were characterised in terms of expansion ratio, cell size, and cellular morphology in order to study how the composition of NTP-PLA affects foaming with carbon dioxide. It was found that blends with 5 wt. % NTP foamed using subcritical CO{sub 2} expanded up to 11 times due to heterogeneous nucleation. Morphology analysis using scanning electron microscopy showed that foams blown with supercritical CO{sub 2} had a finer cell structure with consistent cell size, whereas, foams blown with subcritical CO{sub 2} ranged in cell size and showed cell wall rupture. Ultimately, this research would contribute to the production of a biodegradable foam material to be used in packaging applications, thereby adding to the application potential of NTP.

  17. Thermal decomposition of nano-enabled thermoplastics: Possible environmental health and safety implications

    Energy Technology Data Exchange (ETDEWEB)

    Sotiriou, Georgios A.; Singh, Dilpreet; Zhang, Fang [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States); Chalbot, Marie-Cecile G. [Department of Environmental and Occupational Health, College of Public Health, University of Arkansas for Medical Sciences, Little Rock, AR 72205 (United States); Spielman-Sun, Eleanor [Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, PA 15213 (United States); Hoering, Lutz [BASF SE, Material Physics, 67056 Ludwigshafen (Germany); Kavouras, Ilias G. [Department of Environmental and Occupational Health, College of Public Health, University of Arkansas for Medical Sciences, Little Rock, AR 72205 (United States); Lowry, Gregory V. [Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, PA 15213 (United States); Wohlleben, Wendel [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States); BASF SE, Material Physics, 67056 Ludwigshafen (Germany); Demokritou, Philip, E-mail: pdemokri@hsph.harvard.edu [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States)

    2016-03-15

    Highlights: • Nano-enabled products might reach their end-of-life by thermal decomposition. • Thermal decomposition provides two by-products: released aerosol and residual ash. • Is there any nanofiller release in byproducts? • Risk assessment of potential environmental health implications. - Abstract: Nano-enabled products (NEPs) are currently part of our life prompting for detailed investigation of potential nano-release across their life-cycle. Particularly interesting is their end-of-life thermal decomposition scenario. Here, we examine the thermal decomposition of widely used NEPs, namely thermoplastic nanocomposites, and assess the properties of the byproducts (released aerosol and residual ash) and possible environmental health and safety implications. We focus on establishing a fundamental understanding on the effect of thermal decomposition parameters, such as polymer matrix, nanofiller properties, decomposition temperature, on the properties of byproducts using a recently-developed lab-based experimental integrated platform. Our results indicate that thermoplastic polymer matrix strongly influences size and morphology of released aerosol, while there was minimal but detectable nano-release, especially when inorganic nanofillers were used. The chemical composition of the released aerosol was found not to be strongly influenced by the presence of nanofiller at least for the low, industry-relevant loadings assessed here. Furthermore, the morphology and composition of residual ash was found to be strongly influenced by the presence of nanofiller. The findings presented here on thermal decomposition/incineration of NEPs raise important questions and concerns regarding the potential fate and transport of released engineered nanomaterials in environmental media and potential environmental health and safety implications.

  18. Microwave Induced Welding of Carbon Nanotube-Thermoplastic Interfaces for Enhanced Mechanical Strength of 3D Printed Parts

    Science.gov (United States)

    Sweeney, Charles; Lackey, Blake; Saed, Mohammad; Green, Micah

    Three-dimensional (3D) printed parts produced by fused-filament fabrication of a thermoplastic polymer have become increasingly popular at both the commercial and consumer level. The mechanical integrity of these rapid-prototyped parts however, is severely limited by the interfillament bond strength between adjacent extruded layers. In this report we propose for the first time a method for welding thermoplastic interfaces of 3D printed parts using the extreme heating response of carbon nanotubes (CNTs) to microwave energy. To achieve this, we developed a coaxial printer filament with a pure polylactide (PLA) core and a CNT composite sheath. This produces parts with a thin electrically percolating network of CNTs at the interfaces between adjacent extruded layers. These interfaces are then welded together upon microwave irradiation at 2.45GHz. Our patent-pending method has been shown to increase the tensile toughness by 1000% and tensile strength by 35%. We investigated the dielectric properties of the PLA/CNT composites at microwave frequencies and performed in-situ microwave thermometry using a forward-looking infrared (FLIR) camera to characterize the heating response of the PLA/CNT composites upon microwave irradiation.

  19. Development and Characterization of Amorphous Thermoplastic Matrix Graphene Nanocomposites

    Directory of Open Access Journals (Sweden)

    Alfonso Maffezzoli

    2012-10-01

    Full Text Available The aim of the present work is the development of amorphous thermoplastic matrix nanocomposites based on graphite nanoparticles. Different types of graphite were used, including unmodified graphite, graphene nanoplatelets and graphite intercalation compounds. Graphite intercalation compounds were subjected to thermal treatment to attain exfoliation of the nanofiller. The exfoliation process was studied by means of thermal analysis. The nanofillers and nanocomposites were characterized by means of X-ray Diffraction (XRD and Scanning Electron Microscope (SEM analysis. The nanocomposites were further characterized by means of mechanical and dielectric analysis. The flammability of the nanocomposites was also analyzed. Results obtained indicate that addition of the nanofiller allows improving the proprieties of the amorphous thermoplastic matrix. The effect of the degree of dispersion of the nanofiller is particularly relevant for the dielectric properties of the nanocomposites, whereas no direct correlation between degree of dispersion and mechanical properties can be observed.

  20. Methods of Recycling, Properties and Applications of Recycled Thermoplastic Polymers

    Directory of Open Access Journals (Sweden)

    Mădălina Elena Grigore

    2017-11-01

    Full Text Available This study aims to provide an updated survey of the main thermoplastic polymers in order to obtain recyclable materials for various industrial and indoor applications. The synthesis approach significantly impacts the properties of such materials and these properties in turn have a significant impact on their applications. Due to the ideal properties of the thermoplastic polymers such as corrosion resistance, low density or user-friendly design, the production of plastics has increased markedly over the last 60 years, becoming more used than aluminum or other metals. Also, recycling is one of the most important actions currently available to reduce these impacts and represents one of the most dynamic areas in the plastics industry today.

  1. Advanced composites take a powder

    Energy Technology Data Exchange (ETDEWEB)

    Holty, D.W. (Custom Composite Materials, Inc., Atlanta, GA (United States))

    1993-06-01

    To a professional chemist with more than 25 years of industrial experience, the world of advanced composites is a fascinating new venue. Here resins and fibers come together in a completely synergistic partnership, achieving marvels of strength and light weight that make advanced composite materials virtually the only solution for challenging applications. In the late 1980s, Professor John Muzzy of the Georgia Institute of Technology, was intrigued by the physical properties of thermoplastics, and he developed a new way to bring the thermoplastic resins together with high-performance fibers. As part of the work Muzzy did with Lockheed and NASA he demonstrated that electrostatic powder coating was an attractive new method for combining thermoplastic resins with reinforcing fibers. Presentation of this work by Lockheed at a government-industry conference led to a new project for Muzzy, sponsored by NASA Langley. Powder prepregging proved to be the attractive alternative that NASA was looking for. While working on powder prepregging with LaRC-TPI, Muzzy and his colleagues developed methods for exposing all of the fibers to the powder to improve the distribution of the resin on the tow, a continuous bundle of filaments. Optimal resin distribution was achieved by spreading the moving tow. A very flexible towpreg was produced by maintaining the spread tow through the powder coating chamber and into the oven, where the resin particles were fused to the individual filaments. Muzzy's invention has enabled Custom Composite Materials, Inc. to offer resin/fiber combinations based on thermoplastic resins such as nylon and polypropylene. Beyond the expected advantages over epoxy thermoset systems, they are beginning to exploit a fundamental property of thermoplastic resins: viscoelasticity, which can be defined as the resistance to flow as a function of applied stress. Thermoplastics have a much higher viscoelasticity than thermosets.

  2. Thermoplastic polymers surfaces for Dip-Pen Nanolithography of oligonucleotides

    Energy Technology Data Exchange (ETDEWEB)

    Suriano, Raffaella [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy); Biella, Serena, E-mail: serena.biella@polimi.it [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy); Cesura, Federico; Levi, Marinella; Turri, Stefano [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy)

    2013-05-15

    Different thermoplastic polymers were spin-coated to prepare smooth surfaces for the direct deposition of end-group modified oligonucleotides by Dip-Pen Nanolithography. A study of the diffusion process was done in order to investigate the dependence of calibration coefficient and quality of deposited features on environmental parameters (temperature, relative humidity) and ink's molecular weight and functionality. The optimization of the process parameters led to the realization of high quality and density nanoarrays on plastics.

  3. Thermoplastic high performance cable insulation systems for flexible system operation

    OpenAIRE

    Vaughan, A.S.; Green, C.D.; Hosier, I.L.; Stevens, G.C.; Pye, A.; Thomas, J.L.; Sutton, S.J.; Guessens, T.

    2015-01-01

    Crosslinked polyethylene (XLPE) has been the cable insulation material of choice in many different transmission and distribution applications for many years and, while this material has many desirable characteristics, its thermo-mechanical properties have consequences for both continuous and emergency cable ratings which, in turn, have implications for system operational flexibility. In this paper, we describe the principles and two embodiments through which new thermoplastic insulation syste...

  4. Simulation of shrinkage and warpage of semi-crystalline thermoplastics

    Science.gov (United States)

    Hopmann, Ch.; Borchmann, N.; Spekowius, M.; Weber, M.; Schöngart, M.

    2015-05-01

    Today, the simulation of the injection molding process is state of the art. Besides the simulation of the manufacturing process, commercial simulation tools allow a prediction of the structural properties of the final part. Especially the complex shrinkage and warpage behavior is of interest as it significantly influences the part quality. Although modern simulation tools provide qualitatively correct results for several materials and processing conditions, significant deviations from the real component's behavior can occur for semi-crystalline thermoplastics. One underlying reason is the description on the macro scale used in these simulation tools. However, in semi-crystalline materials significant effects take place on the micro scale, e.g. crystalline superstructures that cannot be neglected. As part of a research project at IKV, investigations are carried out to improve the simulation accuracy of shrinkage and warpage. To point out differences in the accuracy of commercially available simulation tools, a reference part is computed for the materials polypropylene and polyoxymethylene. The results are validated by injection molding experiments. The shrinkage and warpage behavior is characterized by optical measuring technology. In future, models for the description of the pvT behavior of semi-crystalline thermoplastics will be implemented into the software package SphäroSim which was developed at IKV. With this software, crystallization kinetics for semi-crystalline thermoplastics can be calculated on the micro scale. With the newly implemented pvT models the calculation of shrinkage and warpage for semi-crystalline thermoplastics will be enabled on the micro scale.

  5. Properties of injection-molded thermoplastic polyester denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2014-02-01

    This study investigated the properties of injection-molded thermoplastic polyester denture base resins. Two injection-molded thermoplastic polyester denture base resins (polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer) were tested. Specimens of each denture base material were fabricated for flexural properties testing, Charpy impact testing and shear bond testing (n = 10). The flexural strength at the proportional limit, elastic modulus, Charpy impact strength and the shear bond strength of the two denture base materials were estimated. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin. The properties of the injection-molded thermoplastic denture base resins composed of polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer were different from each other. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin.

  6. Mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2011-03-01

    To investigate the mechanical properties of injection-molded thermoplastic denture base resins. Four injection-molded thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were used in this study. The flexural strength at the proportional limit (FS-PL), the elastic modulus, and the Charpy impact strength of the denture base resins were measured according to International Organization for Standardization (ISO) 1567 and ISO 1567:1999/Amd 1:2003. The descending order of the FS-PL was: conventional PMMA > polyethylene terephthalate, polycarbonate > two polyamides. The descending order of the elastic moduli was: conventional PMMA > polycarbonate > polyethylene terephthalate > two polyamides. The descending order of the Charpy impact strength was: polyamide (Nylon PACM12) > polycarbonate > polyamide (Nylon 12), polyethylene terephthalate > conventional PMMA. All of the injection-molded thermoplastic resins had significantly lower FS-PL, lower elastic moduli, and higher or similar impact strength compared to the conventional PMMA. The polyamide denture base resins had low FS-PL and low elastic moduli; one of them possessed very high impact strength, and the other had low impact strength. The polyethylene terephthalate denture base resin showed a moderately high FS-PL, moderate elastic modulus, and low impact strength. The polycarbonate denture base resin had a moderately high FS-PL, moderately high elastic modulus, and moderate impact strength.

  7. Investigation of Circular Woven Composite Preforms for Composite Pipes

    Directory of Open Access Journals (Sweden)

    Amid Hooman

    2016-06-01

    Full Text Available The main traditional technique for commercial manufacturing of composite pipes is filament winding in which the winding angle and the discontinuity of the structure (caused by starting and ending points of the winding process are two important matters of concern. In the present study, circular woven fabric with its orthogonal net-shaped continuous structure was produced from polyester yarns. Fabric was wet with epoxy and hand lay-up was used to manufacture the composite pipes. Composite pipes were subjected to internal hydrostatic pressure and their burst strength was recorded. In addition, tensile strength of flat laminas was assessed in the warp and weft directions. We estimated and analysed the failure strength of composite pipes using Tresca’s failure criterion and Finite Element (FE modeling. The experimental burst strength was almost 23% more than the FE model and 77% more than the theoretical estimate.

  8. Laser Additive Manufacturing of Large Scale Polymer Matrix Composite Structures, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — A laser heating system (LHS) for the automated fiber placement (AFP) of thermoplastic composites (TPC) has recently been developed by Automated Dynamics to...

  9. Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation

    Science.gov (United States)

    Matsuzaki, Ryosuke; Ueda, Masahito; Namiki, Masaki; Jeong, Tae-Kun; Asahara, Hirosuke; Horiguchi, Keisuke; Nakamura, Taishi; Todoroki, Akira; Hirano, Yoshiyasu

    2016-03-01

    We have developed a method for the three-dimensional (3D) printing of continuous fiber-reinforced thermoplastics based on fused-deposition modeling. The technique enables direct 3D fabrication without the use of molds and may become the standard next-generation composite fabrication methodology. A thermoplastic filament and continuous fibers were separately supplied to the 3D printer and the fibers were impregnated with the filament within the heated nozzle of the printer immediately before printing. Polylactic acid was used as the matrix while carbon fibers, or twisted yarns of natural jute fibers, were used as the reinforcements. The thermoplastics reinforced with unidirectional jute fibers were examples of plant-sourced composites; those reinforced with unidirectional carbon fiber showed mechanical properties superior to those of both the jute-reinforced and unreinforced thermoplastics. Continuous fiber reinforcement improved the tensile strength of the printed composites relative to the values shown by conventional 3D-printed polymer-based composites.

  10. Effect of cassava peel and cassava bagasse natural fillers on mechanical properties of thermoplastic cassava starch: Comparative study

    Science.gov (United States)

    Edhirej, Ahmed; Sapuan, S. M.; Jawaid, Mohammad; Zahari, Nur Ismarrubie; Sanyang, M. L.

    2017-12-01

    Increased awareness of environmental and sustainability issues has generated increased interest in the use of natural fiber reinforced composites. This work focused on the use of cassava roots peel and bagasse as natural fillers of thermoplastic cassava starch (TPS) materials based on cassava starch. The effect of cassava bagasse (CB) and cassava peel (CP) content on the tensile properties of cassava starch (CS) biocomposites films was studied. The biocomposites films were prepared by casting technique using cassava starch (CS) as matrix and fructose as plasticizer. The CB and CP were added to improve the properties of the films. The addition of both fibers increased the tensile strength and modulus while decreased the elongation at break of the biocomposites films. Films containing CB showed higher tensile strength and modulus as compared to the films containing the same amount of CP. The addition of 6 % bagasse increased the modulus and maximum tensile stress to 581.68 and 10.78 MPa, respectively. Thus, CB is considered to be the most efficient reinforcing agent due to its high compatibility with the cassava starch. The use of CB and CP as reinforcement agents for CS thermoplastic cassava added value to these waste by-products and increase the suitability of CS composite films as environmentally friendly food packaging material.

  11. Preparation and Properties of Novel Thermoplastic Vulcanizate Based on Bio-Based Polyester/Polylactic Acid, and Its Application in 3D Printing

    Directory of Open Access Journals (Sweden)

    Yu Gao

    2017-12-01

    Full Text Available Thermoplastic vulcanizate (TPV combines the high elasticity of elastomers and excellent processability of thermoplastics. Novel bio-based TPV based on poly (lactide (PLA and poly (1,4-butanediol/2,3-butanediol/succinate/itaconic acid (PBBSI were prepared in this research. PBBSI copolyesters were synthesized by melting polycondensation, and the molecular weights, chemical structures and compositions of the copolyesters were characterized by GPC, NMR and FTIR. Bio-based 2,3-butanediol was successfully incorporated to depress the crystallization behavior of the PBBSI copolyester. With an increase of 2,3-butanediol content, the PBBSI copolyester transformed from a rigid plastic to a soft elastomer. Furthermore, the obtained TPV has good elasticity and rheological properties, which means it can be applied as a 3D-printing material.

  12. Industrialization of Advanced SiC/SiC Composites and SiC Based Composites; Intensive activities at Muroran Institute of Technology under OASIS

    Energy Technology Data Exchange (ETDEWEB)

    Kohyama, Akira; Kohno, Y; Kishimoto, H; Park, J S; Jung, H C, E-mail: kohyama@mmm.muroran-it.ac.jp [OASIS, Muroran Institute of Technology (Japan)

    2011-10-29

    Organization of Advanced Sustainability Initiative for Energy System/Material (OASIS), at Muroran Institute of Technology is now intensively enforcing its efforts for industrialization of advanced SiC/SiC composites and SiC based composites by fabrication system integration of NITE method. This paper provides the brief review of the activities at OASIS, where prototype production line of green sheets and prepreg sheets are under installation. The near-net shaped preforms with the NITE green-sheets and prepreg-sheets are made into near-net shape components for potential applications under consideration by HIP and Pseudo-HIP. Aiming at the near term utilization, SiC/SiC hybrid structures with metallic materials, such as steels and other refractory metals, were fabricated with promising results. Trial to reduce the production cost has been continued.

  13. Development of glass fibre reinforced composites using microwave heating technology

    Science.gov (United States)

    Köhler, T.; Vonberg, K.; Gries, T.; Seide, G.

    2017-10-01

    Fibre reinforced composites are differentiated by the used matrix material (thermoplastic versus duroplastic matrix) and the level of impregnation. Thermoplastic matrix systems get more important due to their suitability for mass production, their good shapeability and their high impact resistance. A challenge in the processing of these materials is the reduction of the melt flow paths of the thermoplastic matrix. The viscosity of molten thermoplastic material is distinctly higher than the viscosity of duroplastic material. An approach to reduce the flow paths of the thermoplastic melt is given by a commingling process. Composites made from commingling hybrid yarns consist of thermoplastic and reinforcing fibres. Fabrics made from these hybrid yarns are heated and consolidated by the use of heat pressing to form so called organic sheets. An innovative heating system is given by microwaves. The advantage of microwave heating is the volumetric heating of the material, where the energy of the electromagnetic radiation is converted into thermal energy inside the material. In this research project microwave active hybrid yarns are produced and examined at the Institute for Textile Technology of RWTH Aachen University (ITA). The industrial research partner Fricke und Mallah Microwave Technology GmbH, Peine, Germany develops an innovative pressing systems based on a microwave heating system. By implementing the designed microwave heating technology into an existing heat pressing process, FRTCs are being manufactured from glass and nanomodified polypropylene fibre woven fabrics. In this paper the composites are investigated for their mechanical and optical properties.

  14. Color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for non metal clasp denture.

    Science.gov (United States)

    Jang, Dae-Eun; Lee, Ji-Young; Jang, Hyun-Seon; Lee, Jang-Jae; Son, Mee-Kyoung

    2015-08-01

    The aim of this study was to compare the color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for the non-metal clasp dentures to those of thermoplastic polyamide and conventional heat-polymerized denture base resins. Three types of denture base resin, which are conventional heat-polymerized acrylic resin (Paladent 20), thermoplastic polyamide resin (Bio Tone), thermoplastic acrylic resin (Acrytone) were used as materials for this study. One hundred five specimens were fabricated. For the color stability test, specimens were immersed in the coffee and green tee for 1 and 8 weeks. Color change was measured by spectrometer. Water sorption was tested after 1 and 8 weeks immersion in the water. For the test of cytotoxicity, cell viability assay was measured and cell attachment was analyzed by FE-SEM. All types of denture base resin showed color changes after 1 and 8 weeks immersion. However, there was no significant difference between denture base resins. All specimens showed significant color changes in the coffee than green tee. In water sorption test, thermoplastic acrylic resin showed lower values than conventional heat-polymerized acrylic resin and thermoplastic polyamide resin. Three types of denture base showed low cytotoxicity in cell viability assay. Thermoplastic acrylic resin showed the similar cell attachment but more stable attachment than conventional heat-polymerized acrylic resin. Thermoplastic acrylic resin for the non-metal clasp denture showed acceptable color stability, water sorption and cytotoxicity. To verify the long stability in the mouth, additional in vitro studies are needed.

  15. Method for bonding a thermoplastic polymer to a thermosetting polymer component

    NARCIS (Netherlands)

    Van Tooren, M.J.L.

    2012-01-01

    The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting

  16. On the relevance of modeling viscoelastic bending behavior in finite element forming simulation of continuously fiber reinforced thermoplastics

    Science.gov (United States)

    Dörr, Dominik; Schirmaier, Fabian J.; Henning, Frank; Kärger, Luise

    2017-10-01

    Finite Element (FE) forming simulation offers the possibility of a detailed analysis of the deformation behavior of multilayered thermoplastic blanks during forming, considering material behavior and process conditions. Rate-dependent bending behavior is a material characteristic, which is so far not considered in FE forming simulation of pre-impregnated, continuously fiber reinforced polymers (CFRPs). Therefore, an approach for modeling viscoelastic bending behavior in FE composite forming simulation is presented in this work. The presented approach accounts for the distinct rate-dependent bending behavior of e.g. thermoplastic CFRPs at process conditions. The approach is based on a Voigt-Kelvin (VK) and a generalized Maxwell (GM) approach, implemented within a FE forming simulation framework implemented in several user-subroutines of the commercially available FE solver Abaqus. The VK, GM, as well as purely elastic bending modeling approaches are parameterized according to dynamic bending characterization results for a PA6-CF UD-tape. It is found that only the GM approach is capable to represent the bending deformation characteristic for all of the considered bending deformation rates. The parameterized bending modeling approaches are applied to a hemisphere test and to a generic geometry. A comparison of the forming simulation results of the generic geometry to experimental tests show a good agreement between simulation and experiments. Furthermore, the simulation results reveal that especially a correct modeling of the initial bending stiffness is relevant for the prediction of wrinkling behavior, as a similar onset of wrinkles is observed for the GM, the VK and an elastic approach, fitted to the stiffness observed in the dynamic rheometer test for low curvatures. Hence, characterization and modeling of rate-dependent bending behavior is crucial for FE forming simulation of thermoplastic CFRPs.

  17. Effects of moisture on aspen-fiber/polypropylene composites

    Science.gov (United States)

    Roger M. Rowell; Sandra E. Lange; Rodney E. Jacobson

    2004-01-01

    Moisture sorption in fiber-thermoplastic composites leads to dimensional instability and biological attack. To determine the pick up of moisture this type of composite, aspen fiber/polypropylene composites were made using several different levels of aspen fiber (30 to 60% by weight) with and without the addition of a compatibilizer (maleic anhydride grafted...

  18. Composites

    OpenAIRE

    Zhao, Hanqing; Guo, Yuanzheng

    2014-01-01

    This thesis was a literature study concerning composites. With composites becoming increasingly popular in various areas such as aerospace industry and construction, the research about composites has a significant meaning accordingly. This thesis was aim at introducing some basic information of polymer matrix composites including raw mate-rial, processing, testing, applications and recycling to make a rough understanding of this kind of material for readers. Polymeric matrices, fillers,...

  19. Use of Melt Flow Rate Test in Reliability Study of Thermoplastic Encapsulation Materials in Photovoltaic Modules

    Energy Technology Data Exchange (ETDEWEB)

    Moseley, J.; Miller, D.; Shah, Q.-U.-A. S. J.; Sakurai, K.; Kempe, M.; Tamizhmani, G.; Kurtz, S.

    2011-10-01

    Use of thermoplastic materials as encapsulants in photovoltaic (PV) modules presents a potential concern in terms of high temperature creep, which should be evaluated before thermoplastics are qualified for use in the field. Historically, the issue of creep has been avoided by using thermosetting polymers as encapsulants, such as crosslinked ethylene-co-vinyl acetate (EVA). Because they lack crosslinked networks, however, thermoplastics may be subject to phase transitions and visco-elastic flow at the temperatures and mechanical stresses encountered by modules in the field, creating the potential for a number of reliability and safety issues. Thermoplastic materials investigated in this study include PV-grade uncured-EVA (without curing agents and therefore not crosslinked); polyvinyl butyral (PVB); thermoplastic polyurethane (TPU); and three polyolefins (PO), which have been proposed for use as PV encapsulation. Two approaches were used to evaluate the performance of these materials as encapsulants: module-level testing and a material-level testing.

  20. Composition

    DEFF Research Database (Denmark)

    Bergstrøm-Nielsen, Carl

    2011-01-01

    Strategies are open compositions to be realised by improvising musicians. See more about my composition practise in the entry "Composition - General Introduction". Caution: streaming the sound files will in some cases only provide a few minutes' sample. Please DOWNLOAD them to hear them in full...

  1. Composition

    DEFF Research Database (Denmark)

    2014-01-01

    Memory Pieces are open compositions to be realised solo by an improvising musicians. See more about my composition practise in the entry "Composition - General Introduction". Caution: streaming the sound files will in some cases only provide a few minutes' sample. Please DOWNLOAD them to hear them...

  2. Composition

    DEFF Research Database (Denmark)

    Bergstrøm-Nielsen, Carl

    2010-01-01

    New Year is an open composition to be realised by improvising musicians. It is included in "From the Danish Seasons" (see under this title). See more about my composition practise in the entry "Composition - General Introduction". This work is licensed under a Creative Commons "by-nc" License. You...

  3. Preparação e caracterização de compósitos poliméricos baseados em amido termoplástico e materiais de alta área superficial: zeólita ZSM-5 e sílica coloidal Preparation and characterization of polymeric composites based on thermoplastic starch and high surface area materials: ZSM-5 zeolite and colloidal silica

    Directory of Open Access Journals (Sweden)

    Fábio Plotegher

    2013-01-01

    Full Text Available Foram produzidas amostras de amido termoplástico (TPS reforçadas com materiais de alta área superficial, com o intuito de verificar a variação nas propriedades do polímero, com especial enfoque na sua permeabilidade a vapor d'água. Foram utilizadas como carga a sílica coloidal (área superficial de 122,7 m²/g e uma zeólita do tipo ZSM-5, produzida em laboratório (área superficial de 261,3 m²/g, em teores de 2 a 10% em massa. Os resultados demonstraram que a adição de ambos os materiais melhorou as propriedades mecânicas do TPS, embora nos maiores teores houve redução da qualidade das interfaces e dessas propriedades, principalmente para a ZSM-5. Em todos os casos a introdução da carga inorgânica reduziu a permeabilidade ao vapor d'água em até 20% quando comparada à permeabilidade do TPS, porém a melhor dispersão da sílica coloidal na matriz permitiu as maiores reduções, apesar da área superficial inferior.Compositions of thermoplastic starch (TPS reinforced by high surface area materials were produced, intending to study the variation in polymer properties, focusing on the permeability to water vapor. Colloidal silica (surface area 122.7 m²/g and a ZSM-5 zeolite (surface area 261.3 m²/g were used, in loadings from 2 to 10% weight. The results demonstrated that the addition of both materials was favorable to the TPS mechanical properties, however in higher loadings the quality of polymer interfaces and these properties were negatively affected, especially for ZSM-5. In all the cases the inorganic particles reduced the permeability to water vapor in levels below 20% when compared to pure TPS, although the best dispersion of colloidal silica determined better reductions, despite its lower surface area.

  4. Use of Vacuum Bagging for Fabricating Thermoplastic Microfluidic Devices

    Science.gov (United States)

    Cassano, Christopher L.; Simon, Andrew J.; Liu, Wei; Fredrickson, Carl; Fan, Z. Hugh

    2014-01-01

    In this work we present a novel thermal bonding method for thermoplastic microfluidic devices. This simple method employs a modified vacuum bagging technique, a concept borrowed from the aerospace industry, to produce conventional thick substrate microfluidic devices, as well as multi-layer film devices. The bonds produced using this method are superior to those obtained using conventional thermal bonding methods, including thermal lamination, and are capable of sustaining burst pressures in excess of 550 kPa. To illustrate the utility of this method, thick substrate devices were produced, as well as a six-layer film device that incorporated several complex features. PMID:25329244

  5. Blends of thermoplastic and elastomeric matrices with liquid crystalline polymers

    Energy Technology Data Exchange (ETDEWEB)

    Roggero, A.; Pedretti, U.; La Mantia, F.P. [Eniricerche, Milanese (Italy)

    1995-12-01

    Liquid crystalline polymers (LCPs) present a unique balance of properties and, when added to thermoplastic (TP) or elastomeric (EL) matrices, can impart to the relevant blends specific properties that can be utilized for specific applications. As regards TP/LCP blends, the proclivity of LCPs to form fibrous structures and their low melt viscositiy allowed to obtain blends reinforced and easier to process than the pure TPs: particularly, depending on the LCP-TP structures and on the processing parameters, materials with improved processability, high modulus, enhanced impact strength and creeping resistance were obtained. As regards EL/LCP blends, that based on fluoroelastomers were in depth investigated and offered outstanding properties.

  6. Fused Deposition Technique for Continuous Fiber Reinforced Thermoplastic

    Science.gov (United States)

    Bettini, Paolo; Alitta, Gianluca; Sala, Giuseppe; Di Landro, Luca

    2017-02-01

    A simple technique for the production of continuous fiber reinforced thermoplastic by fused deposition modeling, which involves a common 3D printer with quite limited modifications, is presented. An adequate setting of processing parameters and deposition path allows to obtain components with well-enhanced mechanical characteristics compared to conventional 3D printed items. The most relevant problems related to the simultaneous feeding of fibers and polymer are discussed. The properties of obtained aramid fiber reinforced polylactic acid (PLA) in terms of impregnation quality and of mechanical response are measured.

  7. Nanoimprint technology nanotransfer for thermoplastic and photocurable polymers

    CERN Document Server

    Taniguchi, Jun; Mizuno, Jun; Saito, Takushi

    2013-01-01

    Nanoscale pattern transfer technology using molds is a rapidly advancing area and one that has seen much recent attention due to its potential for use in nanotechnology industries and applications. However, because of these rapid advances, it can be difficult to keep up with the technological trends and the latest cutting-edge methods. In order to fully understand these pioneering technologies, a comprehensive understanding of the basic science and an overview of the techniques are required. Nanoimprint Technology: Nanotransfer for Thermoplastic and Photocurable Polymers covers

  8. Solid particle erosion and viscoelastic properties of thermoplastic polyurethanes

    Directory of Open Access Journals (Sweden)

    G. Arena

    2015-03-01

    Full Text Available The wear resistance of several thermoplastic polyurethanes (TPUs having different chemical nature and micronscale arrangement of the hard and soft segments has been investigated by means of erosion and abrasion tests. The goal was correlating the erosion performances of the materials to their macroscopic mechanical properties. Unlike conventional tests, such as hardness and tensile measurements, viscoelastic analysis proved to be a valuable tool to study the erosion resistance of TPUs. In particular, a strict correlation was found between the erosion rate and the high-frequency (~107 Hz loss modulus. The latter reflects the actual ability of TPU to dissipate the impact energy of the erodent particles.

  9. Tailoring the microstructure of porous MgO supports for asymmetric oxygen separation membranes: Optimization of thermoplastic feedstock systems

    DEFF Research Database (Denmark)

    Kothanda Ramachandran, Dhavanesan; Clemens, F.; Glasscock, Julie

    2014-01-01

    Porous magnesium oxide (MgO) structures were prepared by thermoplastic processing for use as supports in asymmetric thin film oxygen transport membranes (OTMs). The open porosity, pore size distribution, and resulting gas permeability of the MgO structures were measured for different feedstock...... compositions and sintering temperatures. For a composition with 19 vol.% graphite as a pore‐former, sintering temperatures of 1300 °C and 1400 °C, resulted in support porosities of 36% and 26%, respectively, and gas permeabilities of 1.4 × 10‐16 m2 and 3.1 × 10‐16 m2, respectively. Electron microscopy showed...... that the unexpected increase in gas permeability at temperatures above 1300 °C was a result of the growth of macro‐pores and the opening of bottle‐neck pores which resulted in improved pore connectivity. Mercury intrusion porosimetry experiments confirmed an increase in average pore size for samples sintered above...

  10. Thermoplastic starch materials prepared from rice starch; Preparacao e caracterizacao de materiais termoplasticos preparados a partir de amido de arroz

    Energy Technology Data Exchange (ETDEWEB)

    Pontes, Barbara R.B.; Curvelo, Antonio A.S., E-mail: barbarapont@gmail.co [Universidade de Sao Paulo (IQSC/USP), Sao Carlos, SP (Brazil). Inst. de Quimica

    2009-07-01

    Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

  11. Sustainable thermoplastic elastomers derived from cellulose, fatty acid and furfural via ATRP and click chemistry.

    Science.gov (United States)

    Yu, Juan; Lu, Chuanwei; Wang, Chunpeng; Wang, Jifu; Fan, Yimin; Chu, Fuxiang

    2017-11-15

    Cellulose-based thermoplastic elastomers (TPEs) have attracted considerable attention because of their rigid backbone, good mechanical properties, renewable nature and abundance. In the present study, sustainable TPEs based on ethyl cellulose (EC), fatty acid and furfural were generated by the combination of ATRP and "click chemistry". To fabricate sustainable TPEs with higher toughness, a range of polymers, including mono random-copolymer poly(tetrahydrofurfuryl methacrylate-co-lauryl methacrylate) (P(THFMA-co-LMA), dual polymer side chains PTHFMA and PLMA, and mono-block copolymer PTHFMA-b-PLMA, were designed as side chains to fabricate EC brush copolymers with random, dual or block side chain architectures using the "grafting from" and "grafting onto" methods. The multi-armed structures, chemical compositions and phase separation of these EC brush copolymers were confirmed by FT-IR, 1 H NMR, GPC, DSC, TEM and SEM. Overall, three types of EC brush copolymers all exhibited the desired mechanical properties of TPEs. In addition, the EC brush copolymers with dual/block side chain architectures showed higher tensile strength than that of the random polymers with similar compositions. Copyright © 2017. Published by Elsevier Ltd.

  12. The role of water on the structure and mechanical properties of a thermoplastic natural block co-polymer from squid sucker ring teeth.

    Science.gov (United States)

    Rieu, Clément; Bertinetti, Luca; Schuetz, Roman; Salinas-Zavala, Cesar Ca; Weaver, James C; Fratzl, Peter; Miserez, Ali; Masic, Admir

    2016-09-02

    Hard biological polymers exhibiting a truly thermoplastic behavior that can maintain their structural properties after processing are extremely rare and highly desirable for use in advanced technological applications such as 3D-printing, biodegradable plastics and robust composites. One exception are the thermoplastic proteins that comprise the sucker ring teeth (SRT) of the Humboldt jumbo squid (Dosidicus gigas). In this work, we explore the mechanical properties of reconstituted SRT proteins and demonstrate that the material can be re-shaped by simple processing in water and at relatively low temperature (below 100 °C). The post-processed material maintains a high modulus in the GPa range, both in the dry and the wet states. When transitioning from low to high humidity, the material properties change from brittle to ductile with an increase in plastic deformation, where water acts as a plasticizer. Using synchrotron x-ray scattering tools, we found that water mostly influences nano scale structure, whereas at the molecular level, the protein structure remains largely unaffected. Furthermore, through simultaneous in situ x-ray scattering and mechanical tests, we show that the supramolecular network of the reconstituted SRT material exhibits a progressive alignment along the strain direction, which is attributed to chain alignment of the amorphous domains of SRT proteins. The high modulus in both dry and wet states, combined with their efficient thermal processing characteristics, make the SRT proteins promising substitutes for applications traditionally reserved for petroleum-based thermoplastics.

  13. Biodeterioration studies of thermoplastics in nature using indigenous bacterial consortium

    Directory of Open Access Journals (Sweden)

    Mohd. Shahbaz Anwar

    2013-06-01

    Full Text Available Thermoplastics, poly vinyl chloride and low-density polyethylene were treated in the presence of indigenously developed bacterial consortium in laboratory and natural conditions. The consortium was developed using four bacteria, selected on the basis of utilization of PVC as primary carbon source, namely P. otitidis, B. aerius, B. cereus and A. pedis isolated from the plastic waste disposal sites in Northern India. The comparative in-vitro treatment studies as revealed by the spectral and thermal data, illustrated the relatively better biodegradation potential of developed consortium for PVC than the LDPE. Further, the progressive treatments of both the thermoplastics were conducted for three months under natural conditions. For this purpose, bioformulation of consortium was prepared and characterized for the viability up to 70 days of storage at 25±1ºC. The consortium treated polymer samples were monitored through SEM and FT-IR spectroscopy. Analytical data revealed the biodeterioration potential of the developed consortium for PVC and LDPE, which could help in disposing the plastic waste.

  14. Integrated high pressure manifold for thermoplastic microfluidic devices

    Science.gov (United States)

    Aghvami, S. Ali; Fraden, Seth

    2017-11-01

    We introduce an integrated tubing manifold for thermoplastic microfluidic chips that tolerates high pressure. In contrast to easy tubing in PDMS microfluidic devices, tube connection has been challenging for plastic microfluidics. Our integrated manifold connection tolerates 360 psi while conventional PDMS connections fail at 50 psi. Important design considerations are incorporation of a quick-connect, leak-free and high-pressure manifold for the inlets and outlets on the lid and registration marks that allow the precise alignment of the inlets and outlets. In our method, devices are comprised of two molded pieces joined together to create a sealed device. The first piece contains the microfluidic features and the second contains the inlet and outlet manifold, a frame for rigidity and a viewing window. The mold for the lid with integrated manifold is CNC milled from aluminium. A cone shape PDMS component which acts as an O-ring, seals the connection between molded manifold and tubing. The lid piece with integrated inlet and outlets will be a standard piece and can be used for different chips and designs. Sealing the thermoplastic device is accomplished by timed immersion of the lid in a mixture of volatile and non-volatile solvents followed by application of heat and pressure.

  15. Extrusion foaming of protein-based thermoplastic and polyethylene blends

    Science.gov (United States)

    Gavin, Chanelle; Lay, Mark C.; Verbeek, Casparus J. R.

    2016-03-01

    Currently the extrusion foamability of Novatein® Thermoplastic Protein (NTP) is being investigated at the University of Waikato in collaboration with the Biopolymer Network Ltd (NZ). NTP has been developed from bloodmeal (>86 wt% protein), a co-product of the meat industry, by adding denaturants and plasticisers (tri-ethylene glycol and water) allowing it to be extruded and injection moulded. NTP alone does not readily foam when sodium bicarbonate is used as a chemical blowing agent as its extensional viscosity is too high. The thermoplastic properties of NTP were modified by blending it with different weight fractions of linear low density polyethylene (LLDPE) and polyethylene grafted maleic anhydride (PE-g-MAH) compatibiliser. Extrusion foaming was conducted in two ways, firstly using the existing water content in the material as the blowing agent and secondly by adding sodium bicarbonate. When processed in a twin screw extruder (L/D 25 and 10 mm die) the material readily expanded due to the internal moisture content alone, with a conditioned expansion ratio of up to ± 0.13. Cell structure was non-uniform exhibiting a broad range cell sizes at various stages of formation with some coalescence. The cell size reduced through the addition of sodium bicarbonate, overall more cells were observed and the structure was more uniform, however ruptured cells were also visible on the extrudate skin. Increasing die temperature and introducing water cooling reduced cell size, but the increased die temperature resulted in surface degradation.

  16. Mechanical properties of a new thermoplastic polymer orthodontic archwire

    Energy Technology Data Exchange (ETDEWEB)

    Varela, Juan Carlos; Velo, Marcos [Grupo de investigación en Ortodoncia, Facultad de Odontología, Universidad Santiago de Compostela, Santiago de Compostela (Spain); Espinar, Eduardo; Llamas, Jose Maria [Grupo de investigación en Ortodoncia, Facultad de Odontología, Universidad de Sevilla (Spain); Rúperez, Elisa; Manero, Jose Maria [Dept. C. Materiales e Ing. Metalúrgica, Universitat Politècnica de Catalunya, Centre de Recerca Nanoenginyeria, Member of Biomedical Research Networking Center in Bioengineering, Biomaterials and Nanomedicine, CIBER-BBN (Spain); Javier Gil, F., E-mail: francesc.xavier.gil@upc.edu [Dept. C. Materiales e Ing. Metalúrgica, Universitat Politècnica de Catalunya, Centre de Recerca Nanoenginyeria, Member of Biomedical Research Networking Center in Bioengineering, Biomaterials and Nanomedicine, CIBER-BBN (Spain)

    2014-09-01

    A new thermoplastic polymer for orthodontic applications was obtained and extruded into wires with round and rectangular cross sections. We evaluated the potential of new aesthetic archwire: tensile, three point bending, friction and stress relaxation behaviour, and formability characteristics were assessed. Stresses delivered were generally slightly lower than typical beta-titanium and nickel-titanium archwires. The polymer wire has good instantaneous mechanical properties; tensile stress decayed about 2% over 2 h depending on the initial stress relaxation for up to 120 h. High formability allowed shape bending similar to that associated with stainless steel wires. The friction coefficients were lower than the metallic conventional archwires improving the slipping with the brackets. This new polymer could be a good candidate for aesthetic orthodontic archwires. - Highlights: • A new thermoplastic polymer for orthodontic applications was obtained. • This polymer could be a good candidate for aesthetic orthodontic archwires. • The polymer has good mechanical properties as orthodontic wire coating. • The friction coefficients were lower than the metallic archwires improving the slipping with the brackets. • High formability allowed shape bending similar to that associated with stainless steel wires.

  17. Synthesis and characterization of energetic thermoplastic elastomers for propellant formulations

    Directory of Open Access Journals (Sweden)

    Aparecida M. Kawamoto

    2009-01-01

    Full Text Available Synthesis and characterization of energetic ABA-type thermoplastic elastomers for propellant formulations has been carried out. Following the working plan elaborated, the synthesis and characterization of Poly 3- bromomethyl-3-methyl oxetane (PolyBrMMO, Poly 3- azidomethyl-3-methyl oxetane (PolyAMMO, Poly 3,3-bis-azidomethyl oxetane (PolyBAMO and Copolymer PolyBAMO/AMMO (by TDI end capping has been successfully performed. The thermoplastic elastomers (TPEs were synthesized using the chain elongation process PolyAMMO, GAP and PolyBAMO by diisocyanates. In this method 2.4-toluene diisocyanate (TDI is used to link block A (hard and mono- functional to B (soft and di-functional. For the hard A-block we used PolyBAMO and for the soft B-block we used PolyAMMO or GAP.This is a joint project set up, some years ago, between the Chemistry Division of the Institute of Aeronautics and Space (IAE - subordinated to the Brazilian Ministry of Defense - and the Fraunhofer Institut Chemische Technologie (ICT, in Germany. The products were characterized by different techniques as IR- and (1H,13CNMR spectroscopies, elemental and thermal analyses. New methodologies based on FT-IR analysis have been developed as an alternative for the determination of the molecular weight and CHNO content of the energetic polymers.

  18. Fibre reinforced composites '84; Proceedings of the International Conference, University of Liverpool, England, April 3-5, 1984

    Energy Technology Data Exchange (ETDEWEB)

    1984-01-01

    Among the topics discussed are phenolic resin matrix composites for high temperature and fire-exposure applications, novel resins for fiber-reinforced composite productivity improvement, the use of engineering textiles for mechanical property improvement in composites, the significance of aramid fiber reinforcement in composites, the energy absorption properties of Sheet Metal Compounds (SMCs) under crash conditions, and SMC impact behavior variations with temperature. Also covered are CFRP applications in high performance structures, composite helicopter main rotor blade technology, composite vehicular leaf springs, carbon fiber-reinforced thermoplastics, filament winding development status, the injection processing of fiber-reinforced thermoplastics, civil aircraft composite structure certification, composite radomes, design procedures for short fiber-reinforced thermoplastics, the strength limitations of mechanically fastened lap joints, environmental fatigue and creep in glass-reinforced materials, the effects of moisture on high performance laminates, the environmental behavior of SMC, and corrugated composites.

  19. Magnetic Resonance Imaging of Gel-cast Ceramic Composites

    Science.gov (United States)

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.

    1997-01-16

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  20. Composition

    DEFF Research Database (Denmark)

    Bergstrøm-Nielsen, Carl

    2014-01-01

    Cue Rondo is an open composition to be realised by improvising musicians. See more about my composition practise in the entry "Composition - General Introduction". Caution: streaming the sound/video files will in some cases only provide a few minutes' sample, or the visuals will not appear at all....... Please DOWNLOAD them to see/hear them in full length! This work is licensed under a Creative Commons "by-nc" License. You may for non-commercial purposes use and distribute it, performance instructions as well as specially designated recordings, as long as the author is mentioned. Please see http...

  1. Sensing and Energy Harvesting Novel Polymer Composites

    NARCIS (Netherlands)

    Zwaag, S. van der; Ende, D.A. van der; Groen, W.A.

    2014-01-01

    This chapter describes the development and properties of novel functional composite materials consisting of aligned piezo-ceramic particles or fibers in a polymeric matrix, which can be fully integrated in thermoset or thermoplastic products. The materials have a low potential for applications

  2. Development of thermoplastic-photoconductor tape for optical recording.

    Science.gov (United States)

    Lee, T C; Marzwell, N I; Schmit, F M; Tufte, O N

    1978-09-01

    We report in this paper the continuous coating of the thermoplastic-photoconductor medium on a transparent polyester tape base for holographic optical data recording. The tape performance is evaluated in a moving transport at speeds up to 15 ips (38.1 cm/sec). Uniform diffraction efficiencies for both 2-D and 1-D holograms have been demonstrated. Furthermore, we have recorded complex 1-D holograms on the moving tape with high quality readout, and we have also made complex spatial filters on the tape which produce good correlation results in a coherent optical data processor. Numerous material factors affecting the performance of the tape in a moving tape system have been defined and investigated. Factors such as coating uniformity, electrode reflectivity, photoconductor reciprocity, the pressure endurance of the surface relief, and the tape noise are singled out for discussion in this paper.

  3. Preparation and characterization of thermoplastic materials for invisible orthodontics.

    Science.gov (United States)

    Zhang, Ning; Bai, Yuxing; Ding, Xuejia; Zhang, Yu

    2011-01-01

    PETG/PC/TPU polymer blend was prepared by mechanical blending. The mechanical properties of modified PETG/PC/TPU blend were characterized using a universal testing machine, and results were compared against two commercial thermoplastic products -Erkodur and Biolon. Blending modification improved the properties of PETG/PC/TPU. When blending ratio (wt%) was 70/10/20, PETG/PC/TPU exhibited optimal mechanical properties which exceeded those of Erkodur and Biolon. Tear strength was 50.23 MPa and elongation at break was 155.99%. Stress relaxation rate was 0.0136 N/s after 1 hour, which was significantly slower than Erkodur and Biolon (p<0.05). Water absorption rate was 0.57% after 2 weeks, which was significantly lower than Erkodur and Biolon (p<0.05).

  4. Electrospun Thermoplastic Polyurethane Mats Containing Naproxen– Cyclodextrin Inclusion Complex

    Directory of Open Access Journals (Sweden)

    Akduman Çiğdem

    2014-12-01

    Full Text Available Incorporation of cyclodextrins (CDs into electrospun nanofibrous materials can be considered as potential candidates for functional medical textile applications. Naproxen (NAP is a type of non-steroidal anti-inflammatory drug commonly administered for the treatment of pain, inflammation and fever. Drug-inclusion complex formation with CDs is an approach to improve the aqueous solubility via molecular encapsulation of the drug within the cavity of the more soluble CD molecule. In this study, NAP or different NAP-CD inclusion complexes loaded nanofibres were successfully produced through electrospinning and characterised. The inclusion complex loaded mats exhibited significantly faster release profiles than NAP-loaded thermoplastic polyurethane (TPU mats. Overall, NAP-inclusion complex loaded TPU electrospun nanofibres could be used as drug delivery systems for acute pain treatments since they possess a highly porous structure that can release the drug immediately.

  5. Continuous welding of unidirectional fiber reinforced thermoplastic tape material

    Science.gov (United States)

    Schledjewski, Ralf

    2017-10-01

    Continuous welding techniques like thermoplastic tape placement with in situ consolidation offer several advantages over traditional manufacturing processes like autoclave consolidation, thermoforming, etc. However, still there is a need to solve several important processing issues before it becomes a viable economic process. Intensive process analysis and optimization has been carried out in the past through experimental investigation, model definition and simulation development. Today process simulation is capable to predict resulting consolidation quality. Effects of material imperfections or process parameter variations are well known. But using this knowledge to control the process based on online process monitoring and according adaption of the process parameters is still challenging. Solving inverse problems and using methods for automated code generation allowing fast implementation of algorithms on targets are required. The paper explains the placement technique in general. Process-material-property-relationships and typical material imperfections are described. Furthermore, online monitoring techniques and how to use them for a model based process control system are presented.

  6. Multiphase design of autonomic self-healing thermoplastic elastomers

    Science.gov (United States)

    Chen, Yulin; Kushner, Aaron M.; Williams, Gregory A.; Guan, Zhibin

    2012-06-01

    The development of polymers that can spontaneously repair themselves after mechanical damage would significantly improve the safety, lifetime, energy efficiency and environmental impact of man-made materials. Most approaches to self-healing materials require the input of external energy, healing agents, solvent or plasticizer. Despite intense research in this area, the synthesis of a stiff material with intrinsic self-healing ability remains a key challenge. Here, we show a design of multiphase supramolecular thermoplastic elastomers that combine high modulus and toughness with spontaneous healing capability. The designed hydrogen-bonding brush polymers self-assemble into a hard-soft microphase-separated system, combining the enhanced stiffness and toughness of nanocomposites with the self-healing capability of dynamic supramolecular assemblies. In contrast to previous self-healing polymers, this new system spontaneously self-heals as a single-component solid material at ambient conditions, without the need for any external stimulus, healing agent, plasticizer or solvent.

  7. Investigation of the cytotoxicity of thermoplastic denture base resins

    Science.gov (United States)

    Jun, Soo-Kyung; Kim, Si-Chul; Okubo, Chikahiro

    2017-01-01

    PURPOSE The purpose of this study was to investigate the in vitro cytotoxicity of thermoplastic denture base resins and to identify the possible adverse effects of these resins on oral keratinocytes in response to hot water/food intake. MATERIALS AND METHODS Six dental thermoplastic resin materials were evaluated: three polyamide materials (Smile tone, ST; Valplast, VP; and Luciton FRS, LF), two acrylic materials (Acrytone, AT; and Acryshot, AS), and one polypropylene resin material (Unigum, UG). One heat-polymerized acrylic resin (Vertex RS, RS) was chosen for comparison. After obtaining extracts from specimens of the denture resin materials (Φ=10 mm and d=2 mm) under different extraction conditions (37℃ for 24 hours, 70℃ for 24 hours, and 121℃ for 1 hour), the extracts (50%) or serial dilutions (25%, 12.5%, and 6.25%) in distilled water were co-cultured for 24 hours with immortalized human oral keratinocytes (IHOKs) or mouse fibroblasts (L929s) for the cytotoxicity assay described in ISO 10993. RESULTS Greater than 70% viability was detected under all test conditions. Significantly lower IHOK and L929 viability was detected in the 50% extract from the VP (70℃) and AT (121℃) samples (P<.05), but only L929 showed reduced viability in the 50% and 25% extract from LF (37℃) (P<.05). CONCLUSION Extracts obtained from six materials under different extraction conditions (37℃, 70℃, and 121℃) did not exhibit severe cytotoxicity (less than 70% viability), although their potential risk to oral mucosa at high temperatures should not be ignored. PMID:29279765

  8. Synthesis and properties of butadiene-alpha-methylstyrene thermoplastic elastomer

    Directory of Open Access Journals (Sweden)

    A. V. Firsova

    2016-01-01

    Full Text Available Butadiene-α-methylstyrene block – copolymer – a thermoplastic elastomer (TPE-R DMST occupies a special place among the ethylene – vinyl aromatic block copolymers. TPE-R DMST comprising as plastic – poly-α-methylstyrene unit and elastic – polybutadiene block. TPE-R DMST has high heat resistance, flexibility, abrasion resistance compared to butadiene-styrene thermoplastic elastomer (TPE DST. The synthesis of block copolymers of butadiene and α-methylstyrene was carried out. The process of polymerization the α-methylstyrene characterized the high speed of polymerization in polar medium and low reaction speed in hydrocarbon solvents. Anionic catalyst nbutyllithium (n-BuLi and high concentration – 60–80% α-methylstyrene in the mixture influenced by synthesis of the 1st block of TPE-R DMST, it’s technologically difficult. Found that the low temperature of polymerization α-methylstyrene (+61 o C, the reversibility of these reactions and the high concentration of residual monomer are very importance. It was revealed that a high polymerization rate α-methylstyrene can be achieved by conducting the reaction in a hydrocarbon solvent with polar additives compounds such as tetrahydrofuran (THF and methyl tert-butyl ether (MTBE. The conditions for the synthesis of P-DMST were developed. The kinetics of polymerization for the first DMST-P unit was obtained. Analysis of physical and mechanical properties DMST-P samples was conducted. The optimum content of bound α-methylstyrene block copolymer provides a good combination of properties in a relatively wide temperature range. The tensile strength at normal and elevated temperatures, the hardness and the stiffness of the polymer increased by increasing the content of bound α-methylstyrene. The elongation and the elasticity reduced by increasing the content of bound α-methylstyrene.

  9. Oxidized potato starch based thermoplastic films : Effect of combination of hydrophilic and amphiphilic plasticizers

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Broekhuis, Antonius A.

    Different combinations of hydrophilic (glycerol and water) and amphiphilic (isoleucine) plasticizers were studied in the production of thermoplastic starch (TPS) powders and films from oxidized potato starch. All powder samples had an irregular and shrivelled morphology. In all mixtures containing

  10. Three-dimensional structure of olefinic thermoplastic elastomer blends using electron tomography

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2005-01-01

    The present communication reports the first use of electron tomography in reconstructing the three-dimensional morphology in thermoplastic elastomer blends. The blends investigated were dynamically vulcanized blends of ethylene-propylene-diene (EPDM) rubber/poly(propylene)/oil and

  11. Helium High Pressure Tanks at EADS Space Transportation New Technology with Thermoplastic Liner

    National Research Council Canada - National Science Library

    Benedic, Fabien; Leard, Jean-Philippe; Lefloch, Christian

    2005-01-01

    .... In order to achieve the new target prices, a new disruptive technology has been performing for several years in using a thermoplastic liner instead the usual expensive concept of metallic forged liner...

  12. Production and 3D printing processing of bio-based thermoplastic filament

    Directory of Open Access Journals (Sweden)

    Gkartzou Eleni

    2017-01-01

    Full Text Available In this work, an extrusion-based 3D printing technique was employed for processing of biobased blends of Poly(Lactic Acid (PLA with low-cost kraft lignin. In Fused Filament Fabrication (FFF 3D printing process, objects are built in a layer-by-layer fashion by melting, extruding and selectively depositing thermoplastic fibers on a platform. These fibers are used as building blocks for more complex structures with defined microarchitecture, in an automated, cost-effective process, with minimum material waste. A sustainable material consisting of lignin biopolymer blended with poly(lactic acid was examined for its physical properties and for its melt processability during the FFF process. Samples with different PLA/lignin weight ratios were prepared and their mechanical (tensile testing, thermal (Differential Scanning Calorimetry analysis and morphological (optical and scanning electron microscopy, SEM properties were studied. The composition with optimum properties was selected for the production of 3D-printing filament. Three process parameters, which contribute to shear rate and stress imposed on the melt, were examined: extrusion temperature, printing speed and fiber’s width varied and their effect on extrudates’ morphology was evaluated. The mechanical properties of 3D printed specimens were assessed with tensile testing and SEM fractography.

  13. Synthesis, structure and properties of thermoplastic poly(ester–siloxane elastomers

    Directory of Open Access Journals (Sweden)

    VESNA V. ANTIC

    2006-07-01

    Full Text Available Two series of thermoplastic poly(ester–siloxane elastomers (TPES, with hard segments based on poly(butylene terephthalate (PBT and soft segments based on poly(dimethylsiloxane (PDMS, were synthesized by high-temperature, two-step transesterification reaction in the melt. In series I, themass ratio of hard and soft segments was kept constant (57:43, while the length of the segments was varied, whereas in series II, the mass ratio of hard and soft segments was varied in range from 70:30 to 40:60, with a constant length of the soft segments. The segmented structure of the poly(ester–siloxane copolymers was verified by 1H-NMR spectroscopy of the soluble and insoluble fractions, obtained after extraction of the samples with chloroform. The influence of the structure and composition of the TPES on the melting temperatures and degrees of crystallinity was investigated by differential scanning calorimetry (DSC. The rheological properties were investigated by dynamic mechanical analysis (DMA.

  14. 3D printing of high drug loaded dosage forms using thermoplastic polyurethanes.

    Science.gov (United States)

    Verstraete, G; Samaro, A; Grymonpré, W; Vanhoorne, V; Van Snick, B; Boone, M N; Hellemans, T; Van Hoorebeke, L; Remon, J P; Vervaet, C

    2018-01-30

    It was the aim of this study to develop high drug loaded (>30%, w/w), thermoplastic polyurethane (TPU)-based dosage forms via fused deposition modelling (FDM). Model drugs with different particle size and aqueous solubility were pre-processed in combination with diverse TPU grades via hot melt extrusion (HME) into filaments with a diameter of 1.75 ± 0.05 mm. Subsequently, TPU-based filaments which featured acceptable quality attributes (i.e. consistent filament diameter, smooth surface morphology and good mechanical properties) were printed into tablets. The sustained release potential of the 3D printed dosage forms was tested in vitro. Moreover, the impact of printing parameters on the in vitro drug release was investigated. TPU-based filaments could be loaded with 60% (w/w) fine drug powder without observing severe shark skinning or inconsistent filament diameter. During 3D printing experiments, HME filaments based on hard TPU grades were successfully converted into personalized dosage forms containing a high concentration of crystalline drug (up to 60%, w/w). In vitro release kinetics were mainly affected by the matrix composition and tablet infill degree. Therefore, this study clearly demonstrated that TPU-based FDM feedstock material offers a lot of formulation freedom for the development of personalized dosage forms. Copyright © 2017 Elsevier B.V. All rights reserved.

  15. Interactions, structure and properties in poly(lactic acid/thermoplastic polymer blends

    Directory of Open Access Journals (Sweden)

    B. Imre

    2014-01-01

    Full Text Available Blends were prepared from poly(lactic acid (PLA and three thermoplastics, polystyrene (PS, polycarbonate (PC and poly(methyl methacrylate (PMMA. Rheological and mechanical properties, structure and component interactions were determined by various methods. The results showed that the structure and properties of the blends cover a relatively wide range. All three blends have heterogeneous structure, but the size of the dispersed particles differs by an order of magnitude indicating dissimilar interactions for the corresponding pairs. Properties change accordingly, the blend containing the smallest dispersed particles has the largest tensile strength, while PLA/PS blends with the coarsest structure have the smallest. The latter blends are also very brittle. Component interactions were estimated by four different methods, the determination of the size of the dispersed particles, the calculation of the Flory-Huggins interaction parameter from solvent absorption, from solubility parameters, and by the quantitative evaluation of the composition dependence of tensile strength. All approaches led to the same result indicating strong interaction for the PLA/PMMA pair and weak for PLA and PS. A general correlation was established between interactions and the mechanical properties of the blends.

  16. Thermoplastic starch modified with microfibrillated cellulose and natural rubber latex: A broadband dielectric spectroscopy study.

    Science.gov (United States)

    Drakopoulos, S X; Karger-Kocsis, J; Kmetty, Á; Lendvai, L; Psarras, G C

    2017-02-10

    Thermoplastic starch (TPS) biocomposites modified with cellulose microfibers and/or natural rubber were prepared via extrusion compounding. Glycerol and water served as plasticizers for starch. The dielectric properties of the TPS composites were examined via broadband dielectric spectroscopy in the temperature and frequency ranges of 30°C-65°C and 0.1Hz-10MHz, respectively. Each specimen was tested twice in order to study the effect of absorbed water. The hydrophobic/hydrophilic character of the modifiers governed the dielectric performance of the corresponding TPS biocomposites. Conducted analysis revealed two relaxation processes attributed to matrix-water-reinforcement interfacial polarization and glass to rubber transition of the TPS. Evaporation of water significantly affected the first process and only slightly the second one. Energy density, prior and after water evaporation, was also determined at constant field. By employing dielectric reinforcing function the contributions of water-assisted and constituents' originated interfacial phenomena could be separated. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Tunable Shape Memory Performances via Multilayer Assembly of Thermoplastic Polyurethane and Polycaprolactone.

    Science.gov (United States)

    Zheng, Yu; Dong, Renqiong; Shen, Jiabin; Guo, Shaoyun

    2016-01-20

    Shape memory materials containing alternating layers of thermoplastic polyurethane (TPU) and polycaprolactone (PCL) were fabricated through layer-multiplying extrusion. As a type of special co-continuous morphology, the multilayer structure had stable and well-defined continuous layer spaces and could be controlled by changing the number of layers. Compared with conventional polymer blends, the multilayer-assembled system with the same compositions had higher shape-fixing and -recovery ratios that could be further improved by increasing the number of layers. By analyzing from a viscoelastic model, the deformation energy preserved in elastic TPU layers would be balanced by adjacent PCL layers through interfacial shearing effect so that each component in the multilayer structure was capable of endowing the maximum contribution to both of the shape-fixing and -recovery stages. Besides, the influence of the hardness of TPU layers and the morphology of PCL layers were respectively concerned as well. Results revealed that choosing low-hardness TPU or replacing neat PCL layers by TPU/PCL blend with co-continuous morphology were beneficial to achieving outstanding shape memory performances.

  18. A Study on the Mechanical Properties of Oil Palm Mesocarp Fibre-Reinforced Thermoplastic

    Directory of Open Access Journals (Sweden)

    Olusola Femi Olusunmade

    2016-01-01

    Full Text Available Oil palm mesocarp fibre obtained from a palm oil processing mill was washed with detergent and water to remove the oil and sun-dried to enhance good adhesion to Linear Low Density Polyethylene (LLDPE. The fibre was pulverized and filtered through a sieve of pore size 300 microns. The Oil Palm Mesocarp Fibre Reinforced Thermoplastic (OPMFRT was produced with a form of hand lay-up method and varying fibres weight ratio in the matrix from 5 wt% to 25 wt% in steps of 5 wt%. Tensile test was carried out to determine the tensile strength, tensile modulus, and elongation at break of the material. The hardness and impact strength of the composite were also determined. The results showed that tensile modulus and hardness of the OPMFRT increased by 50% and 24.56%, respectively, while tensile strength, impact strength, and percentage elongation of the OPMFRT decreased by 36.78%, 39.07%, and 95.98%, respectively, as fibre loading increased from 5 wt% to 25 wt%. The study concluded that the application of the OPMFRT developed should be restricted to areas demanding high rigidity and wear resistance.

  19. Thermoplastic polyurethane/graphene nanocomposites: The effect of graphene oxide on physical properties

    Science.gov (United States)

    Russo, P.; Acierno, D.; Capezzuto, F.; Buonocore, G. G.; Di Maio, L.; Lavorgna, M.

    2015-12-01

    Thermoplastic polyurethanes (TPUs) have been widely used for a variety of applications such as fibers, coating, adhesives, and biomedical items because of their melt processability and versatile properties essentially related to their intrinsic two-phase segmented structure. However, their low stiffness and tensile strength as well as their weak barrier properties still limit their use. Currently, improvements of functional properties of plastics are usually obtained by the inclusion of nanofillers which, in this case, should be able to modify the segregated hard/soft domains of TPU matrix. In this frame, noteworthy results have been already achieved by using carbon based fillers as carbon nanotubes, graphene, graphene oxide, carbon nanofibers and so on. In this frame, this research was focused on blown films based on TPU composites including 0.2%, 0.5% and 1% of a commercial graphene oxide (GO). These latter were obtained according to a two-step procedure: a co-solvent methodology to obtain a concentrated TPU/graphene master followed by a dilution with the neat TPU matrix by extrusion melt compounding. Film samples were analyzed in terms of thermal, structural and barrier properties. Preliminary results indicated structural modifications of the TPU matrix as a result of the GO included with consequent influences on the water vapor barrier properties.

  20. Poly(CL/DLLA-b-CL multiblock copolymers as biodegradable thermoplastic elastomers

    Directory of Open Access Journals (Sweden)

    2008-03-01

    Full Text Available Lactic acid and ∑-caprolactone based polymers and their derivates are widely used in biomedical applications. Different properties are introduced by modifying the composition. In this study, poly(ε-caprolactone/D,L-lactide-b-poly(ε-caprolactone multiblock copolymers were synthesized as poly(ester-urethanes (PEUs by polymerizing in two steps involving ring-opening polymerization of precursors and by diisocyanate linking of precursors to produce thermoplastic elastomers (TPEs. The precursors and products were characterized by SEC, 1H-NMR and DSC, and dynamic mechanical study (by dynamic mechanical analysis, DMA as well as morphological characterization (by transmission electron microscopy, TEM of the product TPEs was carried out. Tensile and creep recovery properties of them were also studied. According to the characterizations, all the polymerizations were successful, and the prepared TPEs showed clear elastic behavior. In the DMA scans, rubbery plateau in the storage modulus curves between Tg and terminal flow region was clearly detectable indicating elasticity. The TEM images demonstrated phase separation of amorphous and crystalline blocks when the degree of crystallinity of the hard blocks was high enough. The elongations of TPEs varied between 800–1800%, while the modulus was 7–66 MPa. Two different types of recovery tests indicated the creep properties of TPEs to be highly dependent on the degree of crystallinity.

  1. Renewable Polymer/ Thermoplastics Polyethylene Blended with Enhanced Mechanical and UV Stability Properties

    Directory of Open Access Journals (Sweden)

    Salim Nurul Syamimi M.

    2016-01-01

    Full Text Available Blends of Renewable Polymer (RP and thermoplastic polyethylene (LDPE and HDPE may contribute to make recycling more economically attractive. In this study, the monomer is mixed with flexible isocynate as a crosslinker, these mixture is called Renewable Polymer. Renewable polymers are mixed in a Low-density polyethylene (LDPE and High-density polyethylene (HDPE with a ratio of 5%, 10%, 15%, 20%, 25% and 30%. The aim of this work to make LDPE/RP and HDPE/RP blends injected via injection molding and to evaluate their mechanical properties via tensile test. Accelerated weathering test up for 500 hours, 1000 hours, 1500 hours, 2000 hours, 2500 hours and 3000 hours. The blends yielded tensile strength and maximum elongation at break curves very dependent on their composition, especially regarding the presence of necking. The tensile strength increase at 500 hours, while maximum elongation at break were found to decreased with increase of UV irradiation hours. In conclusion, RP content and UV irradiation time play significant roles in controlling mechanical properties of the RP-blended with LDPE and HDPE synthetic polymer, thus providing the opportunity to modulate polymer properties.

  2. Thermoplastic elastomers containing 2D nanofillers: montmorillonite, graphene nanoplatelets and oxidized graphene platelets

    Directory of Open Access Journals (Sweden)

    Paszkiewicz Sandra

    2015-12-01

    Full Text Available This paper presents a comparative study on which type of platelets nanofiller, organic or inorganic, will affect the properties of thermoplastic elastomer matrix in the stronger manner. Therefore, poly(trimethylene terephthalate-block-poly(tetramethylene oxide copolymer (PTT-PTMO based nanocomposites with 0.5 wt.% of clay (MMT, graphene nanoplatelets (GNP and graphene oxide (GO have been prepared by in situ polymerization. The structure of the nanocomposites was characterized by transmission electron microscopy (TEM in order to present good dispersion without large aggregates. It was indicated that PTT-PTMO/GNP composite shows the highest crystallization temperature. Unlike the addition of GNP and GO, the introduction of MMT does not have great effect on the glass transition temperature of PTMO-rich soft phase. An addition of all three types of nanoplatelets in the nanocomposites caused the enhancement in tensile modulus and yield stress. Additionally, the cyclic tensile tests showed that prepared nanocomposites have values of permanent set slightly higher than neat PTT-PTMO.

  3. Control of Mechanical Properties of Thermoplastic Polyurethane Elastomers by Restriction of Crystallization of Soft Segment

    Directory of Open Access Journals (Sweden)

    Sadaharu Nakamura

    2010-12-01

    Full Text Available Mechanical properties of thermoplastic polyurethane elastomers based on either polyether or polycarbonate (PC-glycols, 4,4’-dipheylmethane diisocyanate (1,1’-methylenebis(4-isocyanatobenzene, 1,4-butanediol, were controlled by restriction of crystallization of polymer glycols. For the polyether glycol based-polyurethane elastomers (PUEs, poly(oxytetramethylene glycol (PTMG, and PTMG incorporating dimethyl groups (PTG-X and methyl side groups (PTG-L were employed as a polymer glycol. For the PC-glycol, the randomly copolymerized PC-glycols with hexamethylene (C6 and tetramethylene (C4 units between carbonate groups with various composition ratios (C4/C6 = 0/100, 50/50, 70/30 and 90/10 were employed. The degree of microphase separation and mechanical properties of both the PUEs were investigated using differential scanning calorimetry, dynamic viscoelastic property measurements and tensile testing. Mechanical properties could be controlled by changing the molar ratio of two different monomer components.

  4. Thermoplastic composite wind turbine blades : Vacuum infusion technology for anionic polyamide-6 composites

    NARCIS (Netherlands)

    van Rijswijk, K.

    2007-01-01

    Due to the increasing costs of fossil fuels and the improved efficiency of wind turbines in the last decade, wind energy has become increasingly cost-efficient and is well on its way of becoming a mainstream source of energy. To maintain a continuous reduction in costs it is necessary to increase

  5. Direct 3D visualization of the phase-separated morphology in chlorinated polyethylene/nylon terpolyamide based thermoplastic elastomers.

    Science.gov (United States)

    Crisenza, Tommaso; Butt, Hans-Jürgen; Koynov, Kaloian; Simonutti, Roberto

    2012-01-01

    Blends of chlorinated polyethylene and nylon-6/-6,6/-12 terpolyamide were prepared. The ratio of the two components was systematically varied within the blends. The mechanical behavior of the samples was analyzed with tensile tests and dynamical mechanical analysis showing that, for several ratios, materials with improved mechanical properties typical of thermoplastic elastomers were obtained. In such a mechanical regime, a co-continuous phase-separated morphology was clearly evidenced at the microscopic scale by 3D laser scanning confocal fluorescent microscopy (LSCFM). At blend compositions where plastic tensile behavior is observed, LSCFM reveals dispersed spheres of one component in the other. Copyright © 2012 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Photoinitiated grafting of porous polymer monoliths and thermoplastic polymers for microfluidic devices

    Science.gov (United States)

    Frechet, Jean M. J. [Oakland, CA; Svec, Frantisek [Alameda, CA; Rohr, Thomas [Leiden, NL

    2008-10-07

    A microfluidic device preferably made of a thermoplastic polymer that includes a channel or a multiplicity of channels whose surfaces are modified by photografting. The device further includes a porous polymer monolith prepared via UV initiated polymerization within the channel, and functionalization of the pore surface of the monolith using photografting. Processes for making such surface modifications of thermoplastic polymers and porous polymer monoliths are set forth.

  7. Influence of the Processing Parameters on the Fiber-Matrix-Interphase in Short Glass Fiber-Reinforced Thermoplastics

    Directory of Open Access Journals (Sweden)

    Anna Katharina Sambale

    2017-06-01

    Full Text Available The interphase in short fiber thermoplastic composites is defined as a three-dimensional, several hundred nanometers-wide boundary region at the interface of fibers and the polymer matrix, exhibiting altered mechanical properties. This region is of key importance in the context of fiber-matrix adhesion and the associated mechanical strength of the composite material. An interphase formation is caused by morphological, as well as thermomechanical processes during cooling of the plastic melt close to the glass fibers. In this study, significant injection molding processing parameters are varied in order to investigate the influence on the formation of an interphase and the resulting mechanical properties of the composite. The geometry of the interphase is determined using nano-tribological techniques. In addition, the influence of the glass fiber sizing on the geometry of the interphase is examined. Tensile tests are used in order to determine the resulting mechanical properties of the produced short fiber composites. It is shown that the interphase width depends on the processing conditions and can be linked to the mechanical properties of the short fiber composite.

  8. An Integrated Approach Linking Process to Structural Modeling With Microstructural Characterization for Injections-Molded Long-Fiber Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Bapanapalli, Satish K.; Smith, Mark T.; Kunc, Vlastimil; Frame, Barbara; Norris, Robert E.; Phelps, Jay; Tucker III, Charles L.; Jin, Xiaoshi; Wang, Jin

    2008-09-01

    The objective of our work is to enable the optimum design of lightweight automotive structural components using injection-molded long fiber thermoplastics (LFTs). To this end, an integrated approach that links process modeling to structural analysis with experimental microstructural characterization and validation is developed. First, process models for LFTs are developed and implemented into processing codes (e.g. ORIENT, Moldflow) to predict the microstructure of the as-formed composite (i.e. fiber length and orientation distributions). In parallel, characterization and testing methods are developed to obtain necessary microstructural data to validate process modeling predictions. Second, the predicted LFT composite microstructure is imported into a structural finite element analysis by ABAQUS to determine the response of the as-formed composite to given boundary conditions. At this stage, constitutive models accounting for the composite microstructure are developed to predict various types of behaviors (i.e. thermoelastic, viscoelastic, elastic-plastic, damage, fatigue, and impact) of LFTs. Experimental methods are also developed to determine material parameters and to validate constitutive models. Such a process-linked-structural modeling approach allows an LFT composite structure to be designed with confidence through numerical simulations. Some recent results of our collaborative research will be illustrated to show the usefulness and applications of this integrated approach.

  9. Morphological Parameters in Relation to the Electromagnetic Properties of Microcellular Thermoplastic Polyurethane Foam in X-Band Frequency Ranges

    Directory of Open Access Journals (Sweden)

    Mohammad Hassan Moeini

    2017-04-01

    Full Text Available Microcellular thermoplastic polyurethane foams are examined as absorbing materials in the X-band (8.2-12.4 GHz frequency range by means of experiment. In this work, we aim to establish relationships between foam morphology including cell size and air volume fraction and electromagnetic properties including absorption, transmission and reflection quality. Nanocomposites based on thermoplastic polyurethane containing carbon black were prepared by coagulation method. In this procedure 15 wt% carbon black-containing nanocomposite was converted to microcellular foams using batch foaming process and supercritical carbon dioxide as physical foaming agent. The morphology of the foams was evaluated by scanning electron microscopy. S-parameters of the samples were measured by a vector network analyzer (VNA and the effect of morphological parameters such as cell size and air volume fraction on the absorbing properties was investigated. We also established structure/properties relationships which were essential for further optimizations of the materials used in the construction of radar absorbing composites. Foaming reduced the percolation threshold of the nanocomposites due to the reduction in the average distance between nanoparticles. Foaming and dielectric constant reduction dropped the reflection percentage significantly. The increase in air volume fraction in the foam increased absorption per its weight, because of multiple scattering in composite media. The sensitivity of electromagnetic wave toward the variation of cell size is strongly weaker than that toward the variation of air volume fraction. Electromagnetic properties of the microcellular foams deviated a little from effective medium theories (EMTs. Air volume fraction of the cells was a function of cell size and smaller cells showed higher absorption.

  10. Composition.

    Science.gov (United States)

    Communication: Journalism Education Today, 2002

    2002-01-01

    Considers how photography is more than just pointing a camera in the right direction. Explains that good pictures use elements of composition such as the Rule of Thirds, leading lines, framing and repetition of shapes. Presents 16 photographs from college and secondary school publications, and describes the techniques that makes them effective.…

  11. Evaluation of adhesion of reline resins to the thermoplastic denture base resin for non-metal clasp denture.

    Science.gov (United States)

    Kim, Ji Hye; Choe, Han Cheol; Son, Mee Kyoung

    2014-01-01

    This study aimed to evaluate the tensile and transverse bond strength of chairside reline resins (Tokuyama Rebase II, Mild Rebaron LC) to a thermoplastic acrylic resin (Acrytone) used for non metal clasp denture. The results were compared with those of a conventional heat polymerized acrylic resin (Paladent 20) and a thermoplastic polyamide resin (Biotone). The failure sites were examined by scanning electron microscopy to evaluate the mode of failure. As results, the bond strength of reline resins to a thermoplastic acrylic resin was similar to the value of a conventional heat polymerized acrylic resin. However, thermoplastic polyamide resin showed the lowest value. The results of this study indicated that a thermoplastic acrylic resin for non metal clasps denture allows chairside reline and repair. It was also found that the light-polymerized reline resin had better bond strength than the autopolymerizing reline resin in relining for a conventional heat polymerized acrylic resin and a thermoplastic acrylic resin.

  12. The effect of cocoa (Theobroma cacao L) on the basic color stability of thermoplastic nylon resin dentures

    OpenAIRE

    Amiyatun Naini

    2011-01-01

    Nylon thermoplastic resin is material of choice for the making of flexible. This denture do not use wire retention, but has the physical properties of water absorption. In the oral cavity, it will always be in contact with food and beverages consumed. One of the foods that are consumed by the public is chocolate. This study aimed to determine the effect of cocoa (Theobroma cacao L) on color stability of the thermoplastic nylon denture base. The study sample was thermoplastic nylon (valplast) ...

  13. Fire safety improvement of para-aramid fiber in thermoplastic polyurethane elastomer

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xilei; Wang, Wenduo; Li, Shaoxiang; Jiao, Chuanmei, E-mail: jiaochm@qust.edu.cn

    2017-02-15

    Highlights: • Fire safety of para-aramid fiber on TPU has been investigated. • Para-aramid fiber has excellent flame retardant abilities and smoke suppression properties on TPU. • A new technique to improve the fire safety polymer is provided in this article. - Abstract: This article mainly studied fire safety effects of para-aramid fiber (AF) in thermoplastic polyurethane (TPU). The TPU/AF composites were prepared by molten blending method, and then the fire safety effects of all TPU composites were tested using cone calorimeter test (CCT), microscale combustion colorimeter test (MCC), smoke density test (SDT), and thermogravimetric/fourier transform infrared spectroscopy (TG-IR). The CCT test showed that AF could improve the fire safety of TPU. Remarkably, the peak value of heat release rate (pHRR) and the peak value of smoke production rate (pSPR) for the sample with 1.0 wt% content of AF were decreased by 52.0% and 40.5% compared with pure TPU, respectively. The MCC test showed that the HRR value of AF-2 decreased by 27.6% compared with pure TPU. TG test showed that AF promoted the char formation in the degradation process of TPU; as a result the residual carbon was increased. The TG-IR test revealed that AF had increased the thermal stability of TPU at the beginning and reduced the release of CO{sub 2} with the decomposition going on. Through the analysis of the results of this experiment, it will make a great influence on the study of the para-aramid fiber in the aspect of fire safety of polymer.

  14. Novel multifunctional nanofibers based on thermoplastic polyurethane and ionic liquid: towards antibacterial, anti-electrostatic and hydrophilic nonwovens by electrospinning

    Science.gov (United States)

    Xing, Chenyang; Guan, Jipeng; Chen, Zhouli; Zhu, Yu; Zhang, Bowu; Li, Yongjin; Li, Jingye

    2015-03-01

    Novel antibacterial, anti-electrostatic, and hydrophilic nanofibers based on a blend containing thermoplastic polyurethane (TPU) and a room-temperature ionic liquid (IL), 1-butyl-3-methylimidazolium hexafluorophosphate [BMIM][PF6], were fabricated by electrospinning. We investigated the effect of the IL on the morphology and the physical properties of the TPU nanofibers. Nanofibers with a ‘bead-on-string’ morphology were obtained by electrospinning from a neat TPU solution. The incorporation of the IL, at levels as low as 1 wt%, largely suppressed the formation of beads during electrospinning, and homogeneous nanofibers were obtained. The as-spun TPU/IL composite nanofibers showed significant activity against both Escherichia coli (E coli) and Staphylococcus aureus (S. aureus), with antibacterial activities of more than four and three, respectively. This means that the antibacterial efficiencies of TPU/IL composite nanofibers toward E coli and S. aureus are 99.99% and 99.9%, respectively. Moreover, nonwoven fabrics derived from the electrospun TPU/IL composite nanofibers exhibit better stretchability, elasticity, and higher electrical conductivity compared to those made using neat TPU without an IL. Additionally, the incorporation of the IL leads to a hydrophilic surface for the TPU/IL composite nanofibers compared to hydrophobic neat TPU nanofibers. These multifunctional nanofibers with excellent antibacterial, anti-electrostatic, and mechanical properties and improved hydrophilicity are promising candidates for biomedical and wastewater treatment applications.

  15. Structure and properties of short fiber reinforced polymer composite and hybrid composite fabricated by injection molding process

    OpenAIRE

    UAWONGSUWAN, PUTINUN

    2015-01-01

    Short fiber reinforced polymer composites have found extensive applications in many fields due to their low cost, easy processing and superior mechanical properties over the neat thermoplastics. For interpreting the mechanical properties of composite by several variable parameters, additional measurements are required when changes occur in the composite system variables. Thus, experiments may be time consuming and cost prohibitive. Therefore, theoretical models of determining composite proper...

  16. Preparation of Thermoplastic Polyimide Ultrafine Fiber Nonwovens by Electrospinning

    Directory of Open Access Journals (Sweden)

    CHEN Jun

    2018-02-01

    Full Text Available The superfine fiber of thermoplastic polyimide(LPI, whose average diameter ranges from 0.36μm to 1.47μm, was prepared through electrospinning with DMAc as solvent. It lays a good foundation for the mass preparation of LPI non-woven. The influence of electrospinning process conditions, including LPI concentration, flow rate and voltage, on morphology of LPI fiber was investigated systematically. The results show that the average diameter increases and the fibers diameter distribution turns wider with the LPI concentration increasing from 22%(mass fraction, same as below to 30%. Meanwhile, when the concentration is rather lower, some cambiform fibers can be observed. As the concentration increases, the cambiform fiber disappears. While the concentration increases continually, the fibers are adhered to be flakiness. The change of the spinning voltage makes little difference on the average diameter of fibers; the average diameter of fibers increases with the increase of the flow rate of LPI solution; when the flow rate is more than 1.5mL/h, the fibers start to be adhered, the cambiform fibers appear while the flow rate is over 1.8mL/h. Through optimizing the process, the LPI fibers with average diameter of 1.18μm were prepared under 30℃ with the conditions of 28% concentration, 15kV voltage, 1.2mL/h flow rate and the 25cm receiving distance.

  17. Strong, Resilient, and Sustainable Aliphatic Polyester Thermoplastic Elastomers

    Energy Technology Data Exchange (ETDEWEB)

    Watts, Annabelle; Kurokawa, Naruki; Hillmyer, Marc A. (UMM)

    2017-05-03

    Thermoplastic elastomers (TPEs) composed of ABA block polymers exhibit a wide variety of properties and are easily processable as they contain physical, rather than chemical, cross-links. Poly(γ-methyl-ε-caprolactone) (PγMCL) is an amorphous polymer with a low entanglement molar mass (Me = 2.9 kg mol–1), making it a suitable choice for tough elastomers. Incorporating PγMCL as the midblock with polylactide (PLA) end blocks (fLA = 0.17) results in TPEs with high stresses and elongations at break (σB = 24 ± 2 MPa and εB = 1029 ± 20%, respectively) and low levels of hysteresis. The use of isotactic PLA as the end blocks (fLLA = 0.17) increases the strength and toughness of the material (σB = 30 ± 4 MPa, εB = 988 ± 30%) due to its semicrystalline nature. This study aims to demonstrate how the outstanding properties in these sustainable materials are a result of the entanglements, glass transition temperature, segment–segment interaction parameter, and crystallinity, resulting in comparable properties to the commercially relevant styrene-based TPEs.

  18. Fabrication of Closed Hollow Bulb Obturator Using Thermoplastic Resin Material

    Directory of Open Access Journals (Sweden)

    Bidhan Shrestha

    2015-01-01

    Full Text Available Purpose. Closed hollow bulb obturators are used for the rehabilitation of postmaxillectomy patients. However, the time consuming process, complexity of fabrication, water leakage, and discoloration are notable disadvantages of this technique. This paper describes a clinical report of fabricating closed hollow bulb obturator using a single flask and one time processing method for an acquired maxillary defect. Hard thermoplastic resin sheet has been used for the fabrication of hollow bulb part of the obturator. Method. After fabrication of master cast conventionally, bulb and lid part of the defect were formed separately and joined by autopolymerizing acrylic resin to form one sized smaller hollow body. During packing procedure, the defect area was loaded with heat polymerizing acrylic resin and then previously fabricated smaller hollow body was adapted over it. The whole area was then loaded with heat cure acrylic. Further processes were carried out conventionally. Conclusion. This technique uses single flask which reduces laboratory time and makes the procedure simple. The thickness of hollow bulb can be controlled and light weight closed hollow bulb prosthesis can be fabricated. It also minimizes the disadvantages of closed hollow bulb obturator such as water leakage, bacterial infection, and discoloration.

  19. Thermoplastic encapsulation of waste surrogates by high-shear mixing

    International Nuclear Information System (INIS)

    Lageraaen, P.R.; Kalb, P.D.; Patel, B.R.

    1995-12-01

    Brookhaven National Laboratory (BNL) has developed a robust, extrusion-based polyethylene encapsulation process applicable to a wide range of solid and aqueous low-level radioactive, hazardous and mixed wastes. However, due to the broad range of physical and chemical properties of waste materials, pretreatment of these wastes is often required to make them amenable to processing with polyethylene. As part of the scope of work identified in FY95 open-quotes Removal and Encapsulation of Heavy Metals from Ground Water,close quotes EPA SERDP No. 387, that specifies a review of potential thermoplastic processing techniques, and in order to investigate possible pretreatment alternatives, BNL conducted a vendor test of the Draiswerke Gelimat (thermokinetic) mixer on April 25, 1995 at their test facility in Mahwah, NJ. The Gelimat is a batch operated, high-shear, high-intensity fluxing mixer that is often used for mixing various materials and specifically in the plastics industry for compounding additives such as stabilizers and/or colorants with polymers

  20. Laser transmission welding of long glass fiber reinforced thermoplastics

    Science.gov (United States)

    van der Straeten, Kira; Engelmann, Christoph; Olowinsky, Alexander; Gillner, Arnold

    2015-03-01

    Joining fiber reinforced polymers is an important topic for lightweight construction. Since classical laser transmission welding techniques for polymers have been studied and established in industry for many years joint-strengths within the range of the base material can be achieved. Until now these processes are only used for unfilled and short glass fiber-reinforced thermoplastics using laser absorbing and laser transparent matrices. This knowledge is now transferred to joining long glass fiber reinforced PA6 with high fiber contents without any adhesive additives. As the polymer matrix and glass fibers increase the scattering of the laser beam inside the material, their optical properties, changing with material thickness and fiber content, influence the welding process and require high power lasers. In this article the influence of these material properties (fiber content, material thickness) and the welding parameters like joining speed, laser power and clamping pressure are researched and discussed in detail. The process is also investigated regarding its limitations. Additionally the gap bridging ability of the process is shown in relation to material properties and joining speed.

  1. Performance of polymeric films based thermoplastic starch and organophilic clay

    International Nuclear Information System (INIS)

    Cipriano, P.B.; Costa, A.N.M.; Araujo, S.S.; Araujo, A.R.A.; Canedo, E.L.; Carvalho, L.H.

    2010-01-01

    The aim of this work was the development and investigation of the properties of flat films of LDPE/corn thermoplastic starch (TPS). A bentonite clay (Argel) was organophilized and characterized by XRD. This clay (1%) in both pristine and organophilic forms was added to the matrix (LDPE) and to LDPE/TPS systems with TPS contents varying from 5-20% w/w. The films manufactured (LDPE, LDPE/Clay, LDPE/TPS, LDPE/TPS/Clay) were characterized. Results indicate that water vapor permeability is dependent and increases with TPS content which was attributed to the higher affinity of water by TPS. TPS and Clay addition to LDPE led to significant changes in film properties with respect to the neat LDPE. In general,tensile and perforation forces increased with clay and TPS contents; the strength of thermo sealed films lowered with natural clay addition and increased with TPS and organoclay incorporation and, in general, dynamic friction coefficient decrease with organoclay and TPS addition. Best overall properties were obtained for the systems containing the organoclay and optimal properties were achieved for the 5%TPS10 LDPE1% ANO system. (author)

  2. Clinical validation of a nanodiamond-embedded thermoplastic biomaterial.

    Science.gov (United States)

    Lee, Dong-Keun; Kee, Theodore; Liang, Zhangrui; Hsiou, Desiree; Miya, Darron; Wu, Brian; Osawa, Eiji; Chow, Edward Kai-Hua; Sung, Eric C; Kang, Mo K; Ho, Dean

    2017-11-07

    Detonation nanodiamonds (NDs) are promising drug delivery and imaging agents due to their uniquely faceted surfaces with diverse chemical groups, electrostatic properties, and biocompatibility. Based on the potential to harness ND properties to clinically address a broad range of disease indications, this work reports the in-human administration of NDs through the development of ND-embedded gutta percha (NDGP), a thermoplastic biomaterial that addresses reinfection and bone loss following root canal therapy (RCT). RCT served as the first clinical indication for NDs since the procedure sites involved nearby circulation, localized administration, and image-guided treatment progress monitoring, which are analogous to many clinical indications. This randomized, single-blind interventional treatment study evaluated NDGP equivalence with unmodified GP. This progress report assessed one control-arm and three treatment-arm patients. At 3-mo and 6-mo follow-up appointments, no adverse events were observed, and lesion healing was confirmed in the NDGP-treated patients. Therefore, this study is a foundation for the continued clinical translation of NDs and other nanomaterials for a broad spectrum of applications. Published under the PNAS license.

  3. Improved construction materials for polar regions using microcellular thermoplastic foams

    Science.gov (United States)

    Cunningham, Daniel J.

    1994-01-01

    Microcellular polymer foams (MCF) are thermoplastic foams with very small cell diameters, less than 10 microns, and very large cell densities, 10(exp 9) to 10(exp 15) cells per cubic centimeter of unfoamed material. The concept of foaming polymers with microcellular voids was conceived to reduce the amount of material used for mass-produced items without compromising the mechanical properties. The reasoning behind this concept was that if voids smaller than the critical flaw size pre-existing in polymers were introduced into the matrix, they would not affect the overall strength of the product. MCF polycarbonate (PC), polystyrene (PS), and polyvinyl chloride (PVC) were examined to determine the effects of the microstructure towards the mechanical properties of the materials at room and arctic temperatures. Batch process parameters were discovered for these materials and foamed samples of three densities were produced for each material. To quantify the toughness and strength of these polymers, the tensile yield strength, tensile toughness, and impact resistance were measured at room and arctic temperatures. The feasibility of MCF polymers has been demonstrated by the consistent and repeatable MCF microstructures formed, but the improvements in the mechanical properties were not conclusive. Therefore the usefulness of the MCF polymers to replace other materials in arctic environments is questionable.

  4. Advanced Manufacturing Technologies (AMT): Advanced Near Net Shape Technology Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Develop and mature manufacturing technology to enable fabrication of single-piece integrally-stiffened launch vehicle structures to replace expensive, heavy, and...

  5. Adjustable reed for weaving net-shaped tailored fabrics

    Science.gov (United States)

    Farley, Gary L.

    1994-06-01

    The invention is an apparatus and method for forming woven fabrics through the use of an adjustable reed. The adjustable reed has multiple groups of reed wires that guide the warp yarns. The groups of reed wires move on reed rails parallel to the warp direction. In addition, rail expanders permit the space between the reed wires to be modified and telescoping rods attached to the rail sliders can be turned to permit the reed wires to be skewed to alter the fill yarn angle. These adjustments to the reed permit simultaneous variation of fill yarn angles and fabric widths and allow these variations to be made during fabrication, without the need to halt production.

  6. Near-Net-Shape Processing of Sintered Fibrous Ceramics Achieved

    Science.gov (United States)

    Angel, Paul W.

    2000-01-01

    A variety of sintered fibrous ceramic (SFC) materials have been developed over the last 50 years as thermal barrier materials for reentry applications. SFC materials typically exhibit very low thermal conductivities combined with low densities and good thermal stability up to 2500 F. These materials have flown successfully on the space shuttle orbiters since the 1960's. More recently, the McDonnell Douglas Corporation successfully used SFC tiles as a heat shield on the underside of its DC X test vehicle. For both of these applications, tiles are machined from blocks of a specific type of SFC called an alumina-enhanced thermal barrier (AETB). The sizes of these blocks have been limited by the manufacturing process. In addition, as much as 80 to 90 percent of the material can be lost during the machining of tiles with significant amounts of curvature. To address these problems, the NASA Glenn Research Center at Lewis Field entered a cooperative contract with the Boeing Company to develop a vacuum-assisted forming process that can produce large (approximately 4 square feet), severely contoured panels of AETB while saving costs in comparison to the conventional cast-and-machine billet process. For shuttle use, AETB is slurry cast, drained, and fired to form square billets conforming to the shape of the filtration box. The billets are then cut into tiles of the appropriate size for thermally protecting the space shuttle. Processing techniques have limited the maximum size of AETB billets to 21.5 square inches by 6.5-in. thick, but the space shuttles use discrete heat shield tiles no more than 8 to 12 square inches. However, in other applications, large, complex shapes are needed, and the tiling approach is undesirable. For such applications, vacuum-assisted forming can produce large parts with complex shapes while reducing machining waste and eliminating cemented joints between bonded billets. Because it allows contoured shapes to be formed, material utilization is inherently high. Initial estimates show that the amount of material lost during machining can be reduced by 50 percent or more. In addition, a fiber alignment favorable for minimum heat transfer is maintained for all panel shapes since the fibers are aligned parallel to the contoured surface of the forming tool or mold. The vacuum-assisted forming process can complete the entire forming operation in a matter of minutes and can produce multiple parts whose size is limited only by the size of the forming tool. To date, panels as large as 2 square feet have been demonstrated The vacuum-assisted forming process starts with the fabrication of a permeable forming tool, or mold, with the proper part contour. This reusable tool is mounted over an internal rib support structure, as depicted in the diagram, such that a vacuum can be pulled on the bottom portion of the tool. AETB slurry is then poured over and around the tool, liquid is drawn from the slurry, and the part forms over the tool surface. The part is then dried, fired, and finished machined. Future plans include an evaluation of the need for additional coatings and surface-toughness treatments to extend the durability and performance of this material.

  7. Near net shape forming unsing semi-solid metal forming

    CSIR Research Space (South Africa)

    Govender, G

    2005-10-01

    Full Text Available is supplied in specific lengths , which means there would be additional scrap created by off cuts. • During reheating oxidation of the billet surface occurs therefore dies have to be designed to remove oxides during the forming process. • During... Absorption Process consistency 2005 Advantages of Using The SSM Forming Methods • High wall thicknesses and different wall thicknesses can be designed • Low gas porosity due to laminar filling and good airing • Low solidification porosity due...

  8. Advanced Near Net Shape Technology (ANNST) - Integrally Stiffened Cylinder (ISC)

    Data.gov (United States)

    National Aeronautics and Space Administration — Machined/welded construction of launch vehicle cryotanks is expensive, heavy, and risky. The current state of the art manufacturing of launch vehicles contributes to...

  9. Enhanced Performance Near Net Shape Titanium Alloys by Thermohydrogen Processing

    National Research Council Canada - National Science Library

    Froes, F

    2001-01-01

    ...), powder metallurgy and cast titanium alloys. Fundamental results have been obtained which can now be used to develop optimum THP steps to refine the microstructure and improve the mechanical properties of titanium alloys...

  10. 3D printing-assisted interphase engineering of polymer composites: Concept and feasibility

    Directory of Open Access Journals (Sweden)

    G. Szebenyi

    2017-07-01

    Full Text Available We introduced a general concept to create smart, (multifunctional interphases in polymer composites with layered reinforcements, making use of 3D printing. The concept can be adapted for both thermoplastic and thermoset matrix-based composites with either thermoplastic- or thermoset-enriched interphases. We showed feasibility using an example of a composite containing a thermoset matrix/thermoplastic interphase. Carbon fiber unidirectional reinforcing layers were patterned with poly(ε-caprolactone (PCL through 3D printing, then infiltrated with an amine-cured epoxy (EP. The corresponding composites were subjected to static and dynamic flexure tests. The PCL-rich interphase markedly improved the ductility in static tests without deteriorating the flexural properties. Its effect was marginal in Charpy impact tests, which can be explained with effects of specimen and PCL pattern sizes. The PCL-rich interphase ensured self-healing when triggered by heat treatment above the melting temperature of PCL.

  11. Effect of thermoplastic appliance thickness on initial stress distribution in periodontal ligament

    Directory of Open Access Journals (Sweden)

    De-Shin Liu

    2015-04-01

    Full Text Available A numerical investigation into the initial stress distribution induced within the periodontal ligament by thermoplastic appliances with different thicknesses is performed. Based on the plaster model of a 25-year-old male patient, a finite element model of the maxillary lateral incisors and their supporting structures is constructed. In addition, four finite element models of thermoplastic appliances with different thicknesses in the range of 0.5–1.25 mm are also constructed based on the same plaster model. Finite element analysis simulations are performed to examine the effects of the force delivered by the thermoplastic appliances on the stress response of the periodontal ligament during the elastic recovery process. The results show that the stress induced in the periodontal ligament increases with an increasing appliance thickness. For example, the stress triples from 0.0012 to 0.0038 MPa as the appliance thickness is increased from 0.75 to 1.25 mm. The results presented in this study provide a useful insight into as a result of the compressive and tensile stresses induced by thermoplastic appliances of different thicknesses. Moreover, the results enable the periodontal ligament stress levels produced by thermoplastic appliances of different thicknesses to be reliably estimated.

  12. Multi-scale thermal stability of a hard thermoplastic protein-based material

    Science.gov (United States)

    Latza, Victoria; Guerette, Paul A.; Ding, Dawei; Amini, Shahrouz; Kumar, Akshita; Schmidt, Ingo; Keating, Steven; Oxman, Neri; Weaver, James C.; Fratzl, Peter; Miserez, Ali; Masic, Admir

    2015-09-01

    Although thermoplastic materials are mostly derived from petro-chemicals, it would be highly desirable, from a sustainability perspective, to produce them instead from renewable biopolymers. Unfortunately, biopolymers exhibiting thermoplastic behaviour and which preserve their mechanical properties post processing are essentially non-existent. The robust sucker ring teeth (SRT) from squid and cuttlefish are one notable exception of thermoplastic biopolymers. Here we describe thermoplastic processing of squid SRT via hot extrusion of fibres, demonstrating the potential suitability of these materials for large-scale thermal forming. Using high-resolution in situ X-ray diffraction and vibrational spectroscopy, we elucidate the molecular and nanoscale features responsible for this behaviour and show that SRT consist of semi-crystalline polymers, whereby heat-resistant, nanocrystalline β-sheets embedded within an amorphous matrix are organized into a hexagonally packed nanofibrillar lattice. This study provides key insights for the molecular design of biomimetic protein- and peptide-based thermoplastic structural biopolymers with potential biomedical and 3D printing applications.

  13. Changes in the mechanical properties of thermoplastic potato starch in relation with changes in B-type crystallinity

    NARCIS (Netherlands)

    Vliegenthart, J.F.G.; Soest, J.J.G. van; Hulleman, S.H.D.; Wit, D. de

    1996-01-01

    The influence of crystallization on the stress-strain behaviour of thermoplastic potato starch has been monitored. Potato starch has been processed by extrusion with glycerol and water added as plasticizers. The thermoplastic starch consists of a molecular network of semicrystalline amylose and

  14. Mass spectrometric and chemometric studies of thermoplastic properties of coals. 1. Chemometry of conventional, solvent swelling and extraction data of coals

    Energy Technology Data Exchange (ETDEWEB)

    Marzec, A.; Czajkowska, S.; Moszynski, J.; Schulten, H.-R. (Polish Academy of Sciences, Gliwice (Poland). Inst. of Coal Chemistry)

    Twenty-seven coals from Carboniferous seams in Poland were studied with the aim to find links between thermoplastic properties and chemical characteristics of the coals. Three sets of data were obtained for all the coals: (1) thermoplastic properties measured using the Gieseler plastometer; (2) yields of pyridine extractables and swelling measurements for pyridine residues; (3) ultimate, proximate, and petrographic analyses. The three data sets were evaluated using chemometric techniques with the purpose of looking for significant correlations between all the data. Temperature of softening is a linear regression of pyridine extractables and hydrogen content in coals as well as of swelling data. Temperatures of maximum fluidity and resolidification are correlated with each other and with oxygen, exinite, and moisture contents of the coals as well as with the swelling data. It has been concluded that temperature of softening is a colligative property and indicates a phase transition resulting in an increase of thermal induced mobility of coal material; the energy demand of the transition is dependent on contents of bulk components of coal system that were specified in this study. Temperatures of maximum fluidity and resolidification appear to have the same chemical background; i.e. the temperatures depend on the content of the same structural units or components. However, the means of chemical characterization of coal material used in this study were not capable of identifying them. Volatile matter and petrographic composition showed rather limited value as predictive means for some (T{sub F(max)} and T{sub R}) and no predictive value for the other thermoplastic properties. 20 refs., 1 fig., 5 tabs.

  15. Magnetic and microwave absorbing properties of magnetite-thermoplastic natural rubber nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Kong, Ing, E-mail: kong_ing_2005@yahoo.co [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor Darul Ehsan (Malaysia); Hj Ahmad, Sahrim; Hj Abdullah, Mustaffa [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor Darul Ehsan (Malaysia); Hui, David [Department of Mechanical Engineering, University of New Orleans, New Orleans, LA 70148 (United States); Nazlim Yusoff, Ahmad [Diagnostic Imaging and Radiotherapy Programme, Faculty of Allied Health Sciences, Universiti Kebangsaan Malaysia, 50300 Jalan Raja Muda Abdul Aziz, Kuala Lumpur (Malaysia); Puryanti, Dwi [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor Darul Ehsan (Malaysia)

    2010-11-15

    Magnetic and microwave absorbing properties of thermoplastic natural rubber (TPNR) filled magnetite (Fe{sub 3}O{sub 4}) nanocomposites were investigated. The TPNR matrix was prepared from polypropylene (PP), natural rubber (NR) and liquid natural rubber (LNR) in the ratio of 70:20:10 with the LNR as the compatibilizer. TPNR-Fe{sub 3}O{sub 4} nanocomposites with 4-12 wt% Fe{sub 3}O{sub 4} as filler were prepared via a Thermo Haake internal mixer using a melt-blending method. XRD reveals the presence of cubic spinel structure of Fe{sub 3}O{sub 4} with the lattice parameter of a=8.395 A. TEM micrograph shows that the Fe{sub 3}O{sub 4} nanoparticles are almost spherical with the size ranging 20-50 nm. The values of saturation magnetization (M{sub S}), remanence (M{sub R}), initial magnetic susceptibility ({chi}{sub i}) and initial permeability ({mu}{sub i}) increase, while the coercivity (H{sub C}) decreases with increasing filler content for all compositions. For nanocomposites, the values of the real ({epsilon}{sub r}') and imaginary permittivity ({epsilon}{sub r}'') and imaginary permeability ({mu}{sub r}'') increase, while the value of real permeability ({mu}{sub r}') decreases as the filler content increases. The absorption or minimum reflection loss (R{sub L}) continuously increases and the dip shifts to a lower frequency region with the increasing of both filler content in nanocomposites and the sample thickness. The R{sub L} is -25.51 dB at 12.65 GHz and the absorbing bandwidth in which the R{sub L} is less than -10 dB is 2.7 GHz when the filler content is 12 wt% at 9 mm sample thickness.

  16. Influence of water sorption on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo; Vallittu, Pekka; Shimizu, Hiroshi; Takahashi, Yutaka

    2014-11-01

    This study investigated the influence of water sorption on certain mechanical properties of injection-molded thermoplastic denture base resins. Six thermoplastic resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate) and a polymethylmethacrylate (PMMA) conventional heat-polymerized denture-based polymer, selected as a control, were tested. Specimens of each denture base material were fabricated according to ISO 1567 specifications and were either dry or water-immersed for 30 days (n = 10). The ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of the denture base materials were calculated. Water sorption significantly decreased the ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of one of the polyamides and the PMMAs. It also significantly increased the ultimate flexural strength of the polycarbonate. The mechanical properties of some injection-molded thermoplastic denture base resins changed after water sorption.

  17. Influence of thickness and undercut of thermoplastic resin clasps on retentive force.

    Science.gov (United States)

    Osada, Hidekazu; Shimpo, Hidemasa; Hayakawa, Tohru; Ohkubo, Chikahiro

    2013-01-01

    Thermoplastic resin clasps have been used for esthetic denture rehabilitation. However, details of the design of the clasps have never been thoroughly clarified. This study investigated the retentive forces of thermoplastic resin clasps for non-metal clasp dentures. The retentive forces of all thermoplastic resin clasps depended on the elastic modulus of each resin, undercuts, thickness, and widths of the tested. A clasp with more than 0.5 mm undercut and 1.0 mm thickness is needed for Valplast. Similarly, more than 0.25 mm undercut and 1.0 mm thickness and 0.5 mm undercut and 0.5 mm thickness are required for Estheshot and Reigning, respectively; thus, the recommended clasp arm thickness is 1.0 mm to 1.5 mm for Valplast and Estheshot and 0.5 mm to 1.0 mm for Reigning when the width of the retentive arm is 5.0 mm.

  18. Characteristics of denture thermoplastic resins for non-metal clasp dentures.

    Science.gov (United States)

    Takabayashi, Yota

    2010-08-01

    Six thermoplastic resins and conventional acrylic resin were examined to characterize their mechanical and physical properties, water sorption, solubility, flexural strength, modulus of elasticity, tensile strength and color stability. Thermoplastic resins for non-metal clasp dentures exhibiting low water sorption and solubility offer hygienic advantages. Since they have a low modulus of elasticity and are easily manipulated, these materials make it possible for larger undercuts to be used for retention compared to acrylic resin. Not all of the thermoplastic resins tested fractured after the bending test in contrast to the conventional denture base resin, which fractured when tested beyond its proportional limit. It was also found that clinically noticeable staining may occur on the polyamide resins and polyethylene terephtalate resins.

  19. Effect of natural fibres on the mechanical properties of thermoplastic starch

    Science.gov (United States)

    Oniszczuk, Tomasz; Wójtowicz, Agnieszka; Moácicki, Leszek; Mitrus, Marcin; Kupryaniuk, Karol; Kusz, Andrzej; Bartnik, Grzegorz

    2016-04-01

    This paper presents the results covering the mechanical properties of thermoplastic potato starch granules with flax, cellulose fibre, and pine bark addition. A modified single screw extrusion-cooker TS-45 with L/D = 18 and an additional cooling section of the barrel was used as the processing unit. The establishment influence of the fibre addition, as well as the extrusion-cooker screw speed, on the mechanical properties of the thermoplastic starch granules was the main objective of the investigation. The maximum force during compression to 50% of the sample diameter, elastic modulus, and compression strength were evaluated. Significant differences were noted depending on the amount of fibre used, while only an insignificant influence of screw speed on the mechanical properties of the granulate was reported. An increased amount of fibres lowered the maximum force as well as the elastic modulus and compression strength of the thermoplastic starch granulates.

  20. One-pot synthesis of thermoplastic mixed paramylon esters using trifluoroacetic anhydride.

    Science.gov (United States)

    Shibakami, Motonari; Tsubouchi, Gen; Sohma, Mitsugu; Hayashi, Masahiro

    2015-03-30

    Mixed paramylon esters prepared from paramylon (a storage polysaccharide of Euglena), acetic acid, and a long-chain fatty acid by one-pot synthesis using trifluoroacetic anhydride as a promoter and solvent were shown to have thermoplasticity. Size exclusion chromatography indicated that the mixed paramylon esters had a weight average molecular weight of approximately 4.9-6.7×10(5). Thermal analysis showed that these esters were stable in terms of the glass transition temperature (>90°C) and 5% weight loss temperature (>320°C). The degree of substitution of the long alkyl chain group, a dominant factor determining thermoplasticity, was controlled by tuning the feed molar ratio of acetic acid and long-chain fatty acid to paramylon. These results implied that the one-pot synthesis is useful for preparing structurally-well defined thermoplastic mixed paramylon esters with high molecular weight. Copyright © 2014 Elsevier Ltd. All rights reserved.

  1. THERMOPLASTIC MATRIX SELECTION FOR FIBRE METAL LAMINATE USING FUZZY VIKOR AND ENTROPY MEASURE FOR OBJECTIVE WEIGHTING

    Directory of Open Access Journals (Sweden)

    N. M. ISHAK

    2017-10-01

    Full Text Available The purpose of this study is to define the suitable thermoplastic matrix for fibre metal laminate for automotive front hood utilisation. To achieve the accurate and reliable results, the decision making process involved subjective and objective weighting where the combination of Fuzzy VIKOR and entropy method have been applied. Fuzzy VIKOR is used for ranking purpose and entropy method is used to determine the objective weighting. The result shows that polypropylene is the best thermoplastic matrix for fibre metal laminate by satisfying two compromise solutions with validation using least VIKOR index value scored 0.00, compared to low density polyethylene, high density polyethylene and polystyrene. Through a combination of Fuzzy VIKOR and entropy, it is proved that this method gives a higher degree of confidence to the decision maker especially for fibre metal laminate thermoplastic matrix selection due to its systematic and scientific selection method involving MCDM.

  2. Lightweight Aluminum/Nano composites for Automotive Drive Train Applications

    Energy Technology Data Exchange (ETDEWEB)

    Chelluri, Bhanumathi; Knoth, Edward A.; Schumaker, Edward J.

    2012-12-14

    During Phase I, we successfully processed air atomized aluminum powders via Dynamic Magnetic Compaction (DMC) pressing and subsequent sintering to produce parts with properties similar to wrought aluminum. We have also showed for the first time that aluminum powders can be processed without lubes via press and sintering to 100 % density. This will preclude a delube cycle in sintering and promote environmentally friendly P/M processing. Processing aluminum powders via press and sintering with minimum shrinkage will enable net shape fabrication. Aluminum powders processed via a conventional powder metallurgy process produce too large a shrinkage. Because of this, sinter parts have to be machined into specific net shape. This results in increased scrap and cost. Fully sintered aluminum alloy under this Phase I project has shown good particle-to-particle bonding and mechanical properties. We have also shown the feasibility of preparing nano composite powders and processing via pressing and sintering. This was accomplished by dispersing nano silicon carbide (SiC) powders into aluminum matrix comprising micron-sized powders (<100 microns) using a proprietary process. These composite powders of Al with nano SiC were processed using DMC press and sinter process to sinter density of 85-90%. The process optimization along with sintering needs to be carried out to produce full density composites.

  3. Computational design of mould sprue for injection moulding thermoplastics

    Directory of Open Access Journals (Sweden)

    Muralidhar Lakkanna

    2016-01-01

    Full Text Available To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve

  4. Long-term in vitro hydrolytic stability of thermoplastic polyurethanes.

    Science.gov (United States)

    Mishra, Abhinay; Seethamraju, Kasyap; Delaney, Joseph; Willoughby, Patrick; Faust, Rudolf

    2015-12-01

    Long-term in vitro stability of thermoplastic polyurethanes (TPUs) was studied for up to 52 weeks in phosphate buffer solution at 37, 55, and 80°C. Water uptake, molecular weights, and tensile properties were measured at regular intervals of 4, 8, 16, 32, and 52 weeks. The rate of molecular weight reduction increased with increasing temperature, and after 52 weeks at 80°C, all commercial polycarbonate (Bionate-55D, Quadrathane-80A, and Chronoflex-80A), poly(dimethylsiloxane) (ElastEon-2A) and polyether (Elasthane-55D) TPUs showed significant (43-51%) molecular weight (Mn ) reduction. The polyisobutylene (PIB)-based TPU exhibited a significantly lower decrease in Mn (26%) after 52 weeks at 80°C. For Bionate-55D and ElastEon-2A, at 80°C in dry nitrogen atmosphere substantial thermal degradation was observed, while for the other TPUs the effect of thermal degradation is small. The temperature dependent reduction of molecular weight was interpreted by simple second order kinetics. From the approximately linear Arrhenius plots the activation energies were calculated, which were highest for PIB-PU-020 and lowest for ElastEon-2A. For Elasthane-55D the in vitro molecular weight reduction was compared with that of explanted leads. The molecular weight reduction in vivo was much smaller than that predicted from in vitro data, which may suggest that the in vitro model does not adequately describe the hydrolysis in vivo. In the absence of validation for the other TPUs that in vitro methods closely reproduce in vivo degradation, it is unknown how these results correlate with in vivo performance. © 2015 Wiley Periodicals, Inc.

  5. Lignin-derived thermoplastic co-polymers and methods of preparation

    Science.gov (United States)

    Naskar, Amit K.; Saito, Tomonori; Pickel, Joseph M.; Baker, Frederick S.; Eberle, Claude Clifford; Norris, Robert E.; Mielenz, Jonathan Richard

    2014-06-10

    The present invention relates to a crosslinked lignin comprising a lignin structure having methylene or ethylene linking groups therein crosslinking between phenyl ring carbon atoms, wherein said crosslinked lignin is crosslinked to an extent that it has a number-average molecular weight of at least 10,000 g/mol, is melt-processible, and has either a glass transition temperature of at least 100.degree. C., or is substantially soluble in a polar organic solvent or aqueous alkaline solution. Thermoplastic copolymers containing the crosslinked lignin are also described. Methods for producing the crosslinked lignin and thermoplastic copolymers are also described.

  6. Composition for the controlled release of active compounds

    NARCIS (Netherlands)

    Hovens, I.A.P.; Jongboom, R.O.J.; Stuut, P.I.

    1999-01-01

    The invention provides a composition for the controlled release of one or more biologically active substances encapsulated in a degradable biopolymer matrix, consisting of a thermoplastic and/or partly crystalline inulin. A plasticiser such as glycerol, and an emulsifier may be present. The active

  7. Injection molded composites from kenaf and recycled plastic

    Science.gov (United States)

    Poo. Chow; Dilpreet S. Bajwa; Wen-da. Lu; John A. Youngquist; Nicole M. Stark; Qiang. Li; Brent. English

    1998-01-01

    Kenaf-based thermoplastic composites were developed and evaluated in this study. The kenaf stems were collected from farms in central Illinois. The kenaf fibers were blended with commercial virgin plastic or polypropylene and with recycled plastics or low-cost polyethylene in form of post-consumer film wastes and shrink wraps. Investigations on the fiber properties and...

  8. Interfacial contributions in lignocellulosic firber-reinforced polyurethane composites

    Science.gov (United States)

    Timothy G. Rials; Michael P. Wolcott; John M. Nassar

    2001-01-01

    Whereas lignocellulosic fibers have received considerable attention as a reinforcing agent in thermoplastic composites, their applicability to reactive polymer systems remains of considerable interest. The hydroxyl-rich nature of natural lignocellulosic fibers suggests that they are particularly useful in thermsetting systems such as polyurethanes. To further this...

  9. Interfacial contributions in lignocellulosic fiber-reinforced polyurethane composites

    Science.gov (United States)

    Timothy G. Rials; Michael P. Wolcott; John M. Nassar

    2001-01-01

    Whereas lignocellulosic fibers have received considerable attention as a rein- forcing agent in thermoplastic composites, their applicability to reactive polymer systems remains of considerable interest. The hydroxyl-rich nature of natural lignocellulosic fibers suggests that they are particularly useful in thermosetting systems such as polyurethanes. To further this...

  10. Effects of material parameters on the diffusion and sorption properties of wood-flour/polypropylene composites

    Science.gov (United States)

    Vera Steckel; Craig Merrill Clemons; Heiko Thoemen

    2007-01-01

    Composites of wood in a thermoplastic matrix (wood–plastic composites) are considered a low maintenance solution to using wood in outdoor applications. Knowledge of moisture uptake and transport properties would be useful in estimating moisture-related effects such as fungal attack and loss of mechanical strength. Our objectives were to determine how material...

  11. Polymer composites prepared from heat-treated starch and styrene-butadiene latex

    Science.gov (United States)

    Thermoplastic starch/latex polymer composites were prepared using styrene–butadiene (SB) latex and heat-treated cornstarch. The composites were prepared in a compression mold at 130 °C, with starch content 20%. An amylose-free cornstarch, waxy maize, was used for this research and the heat treatment...

  12. Structure and properties of pregelatinized cassava starch/kaolin composites

    International Nuclear Information System (INIS)

    Kaewtatip, Kaewta; Tanrattanakul, Varaporn

    2012-01-01

    Highlights: ► Pregelatinized starch/kaolin composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► The retrogradation behavior of the composites was hindered by kaolin. -- Abstract: Pregelatinized cassava starch/kaolin composites were prepared using compression molding. The morphology of the fractured surfaces, retrogradation behavior, thermal decomposition temperatures and mechanical properties of the composites were investigated using scanning election microscopy (SEM), X-ray diffraction (XRD), thermal gravimetric analysis (TGA) and tensile testing, respectively. The tensile strengths and thermal degradation temperatures of the composites were higher than for thermoplastic starch (TPS). The retrogradation behavior of the composites was hindered by kaolin. The water absorption was measured after aging for 12 and 45 days at a relative humidity (RH) of 15% and 55%. It indicated that all the composites displayed lower water absorption values than TPS.

  13. Patterning of diamond like carbon films for sensor applications using silicon containing thermoplastic resist (SiPol) as a hard mask

    Energy Technology Data Exchange (ETDEWEB)

    Virganavičius, D. [Paul Scherrer Institute, Laboratory for Micro- and Nanotechnology, 5232 Villigen PSI (Switzerland); Kaunas University of Technology, Institute of Materials Science, 51423 Kaunas (Lithuania); Cadarso, V.J.; Kirchner, R. [Paul Scherrer Institute, Laboratory for Micro- and Nanotechnology, 5232 Villigen PSI (Switzerland); Stankevičius, L.; Tamulevičius, T.; Tamulevičius, S. [Kaunas University of Technology, Institute of Materials Science, 51423 Kaunas (Lithuania); Schift, H., E-mail: helmut.schift@psi.ch [Paul Scherrer Institute, Laboratory for Micro- and Nanotechnology, 5232 Villigen PSI (Switzerland)

    2016-11-01

    Highlights: • Nanopatterning of thin diamond-like carbon (DLC) films and silver containing DLC composites. • Nanoimprint lithography with thermoplastic silicon containing resist. • Zero-residual layer imprinting and pattern transfer by reactive ion etching. • Robust leaky waveguide sensors with sensitivity up to 319 nm/RIU. - Abstract: Patterning of diamond-like carbon (DLC) and DLC:metal nanocomposites is of interest for an increasing number of applications. We demonstrate a nanoimprint lithography process based on silicon containing thermoplastic resist combined with plasma etching for straightforward patterning of such films. A variety of different structures with few hundred nanometer feature size and moderate aspect ratios were successfully realized. The quality of produced patterns was directly investigated by the means of optical and scanning electron microscopy (SEM). Such structures were further assessed by employing them in the development of gratings for guided mode resonance (GMR) effect. Optical characterization of such leaky waveguide was compared with numerical simulations based on rigorous coupled wave analysis method with good agreement. The use of such structures as refractive index variation sensors is demonstrated with sensitivity up to 319 nm/RIU, achieving an improvement close to 450% in sensitivity compared to previously reported similar sensors. This pronounced GMR signal fully validates the employed DLC material, the technology to pattern it and the possibility to develop DLC based gratings as corrosion and wear resistant refractometry sensors that are able to operate under harsh conditions providing great value and versatility.

  14. High Thermal Conductivity NARloy-Z-Diamond Composite Combustion Chamber Liner For Advanced Rocket Engines

    Science.gov (United States)

    Bhat, Biliyar N.; Ellis, David; Singh, Jogender

    2014-01-01

    Advanced high thermal conductivity materials research conducted at NASA Marshall Space Flight Center (MSFC) with state of the art combustion chamber liner material NARloy-Z showed that its thermal conductivity can be increased significantly by adding diamond particles and sintering it at high temperatures. For instance, NARloy-Z containing 40 vol. percent diamond particles, sintered at 975C to full density by using the Field assisted Sintering Technology (FAST) showed 69 percent higher thermal conductivity than baseline NARloy-Z. Furthermore, NARloy-Z-40vol. percent D is 30 percent lighter than NARloy-Z and hence the density normalized thermal conductivity is 140 percent better. These attributes will improve the performance and life of the advanced rocket engines significantly. By one estimate, increased thermal conductivity will directly translate into increased turbopump power up to 2X and increased chamber pressure for improved thrust and ISP, resulting in an expected 20 percent improvement in engine performance. Follow on research is now being conducted to demonstrate the benefits of this high thermal conductivity NARloy-Z-D composite for combustion chamber liner applications in advanced rocket engines. The work consists of a) Optimizing the chemistry and heat treatment for NARloy-Z-D composite, b) Developing design properties (thermal and mechanical) for the optimized NARloy-Z-D, c) Fabrication of net shape subscale combustion chamber liner, and d) Hot fire testing of the liner for performance. FAST is used for consolidating and sintering NARlo-Z-D. The subscale cylindrical liner with built in channels for coolant flow is also fabricated near net shape using the FAST process. The liner will be assembled into a test rig and hot fire tested in the MSFC test facility to determine performance. This paper describes the development of this novel high thermal conductivity NARloy-Z-D composite material, and the advanced net shape technology to fabricate the combustion

  15. Preliminary Evaluation of the Properties of Dynamically Vulcanised Thermoplastic Rubbers

    National Research Council Canada - National Science Library

    Van Dyke, J. D; Gnatowski, Marek

    2004-01-01

    .... The project objective was to establish a correlation between blend composition and properties such as microstructure swelling index, tensile strength, elongation at break, hardness, and resistance...

  16. Synthesis and properties of thermoplastic elastomers based on PTMO and tetra-amide

    NARCIS (Netherlands)

    Krijgsman, J.; Husken, D.; Gaymans, R.J.

    2003-01-01

    Segmented copolymers based on T6T6T-dimethyl (two-and-a-half repeating unit of nylon-6,T) and PTMO or extended PTMO1000/DMT that are thermoplastic elastomers were made via polycondensation. The materials have a good solvent resistance, are melt-processable and transparent. The polymers all have a

  17. Material properties and glass transition temperatures of different thermoplastic starches after extrusion processing

    NARCIS (Netherlands)

    Janssen, Léon P.B.M.; Karman, Andre P.; Graaf, Robbert A. de

    Four different starch sources, namely waxy maize, wheat, potato and pea starch were extruded with the plasticizer glycerol, the latter in concentrations of 15, 20 and 25% (w/w). The glass transition temperatures of the resulting thermoplastic products were measured by Dynamic Mechanical Thermal

  18. [Laboratory assessment of deformational features in thermoplastic materials for removable dentures].

    Science.gov (United States)

    Poiurovskaia, I Ia; Sutugina, T F; Babaev, S A; Ron, O S

    2014-01-01

    The paper presents the results of laboratory tests of base thermoplastic materials Acry F711 and Flexi N512 in comparison with the traditional acrylic base material Ftoracs to study their deformational properties when loaded by repetitive forces close to the functional chewing loads.

  19. Spray drying thermoplastic starch formulations : Need for processing aids and plasticizers?

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Zijlstra, Mark; Broekhuis, Antonius A.

    Retrogradation of amorphous thermoplastic starch (TPS) films obtained by compression moulding of spray dried amorphous powder was investigated. The aim of the work was to study the influence of malto-oligosaccharide molecular weight, i.e. dextrose equivalents (DEs), on the performance of the powders

  20. The reactive extrusion of thermoplastic polyurethane and the effect of the depolymerization reaction

    NARCIS (Netherlands)

    Verhoeven, V. W. A.; Padsalgikar, A. D.; Ganzeveld, K. J.; Janssen, L. P. B. M.

    The reactive extrusion of thermoplastic polyurethane in a corotating twin-screw extruder was investigated. The polyurethane system consisted of a mixture of 2,4-diphenylmethane diisocyanate (2,4-MDI) and 4,4-MDI, methyl-propane-diol and a polyester polyol. An engineering extrusion model was designed

  1. Evaluation of a Thermoplastic Immobilization System for Breast and Chest Wall Radiation Therapy

    International Nuclear Information System (INIS)

    Strydhorst, Jared H.; Caudrelier, Jean-Michel; Clark, Brenda G.; Montgomery, Lynn A.; Fox, Greg; MacPherson, Miller S.

    2011-01-01

    We report on the impact of a thermoplastic immobilization system on intra- and interfraction motion for patients undergoing breast or chest wall radiation therapy. Patients for this study were treated using helical tomotherapy. All patients were immobilized using a thermoplastic shell extending from the shoulders to the ribcage. Intrafraction motion was assessed by measuring maximum displacement of the skin, heart, and chest wall on a pretreatment 4D computed tomography, while inter-fraction motion was inferred from patient shift data arising from daily image guidance procedures on tomotherapy. Using thermoplastic immobilization, the average maximum motion of the external contour was 1.3 ± 1.6 mm, whereas the chest wall was found to be 1.6 ± 1.9 mm. The day-to-day setup variation was found to be large, with random errors of 4.0, 12.0, and 4.5 mm in the left-right, superior-inferior, and anterior-posterior directions, respectively, and the standard deviations of the systematic errors were found to be 2.7, 9.8, and 4.1 mm. These errors would be expected to dominate any respiratory motion but can be mitigated by daily online image guidance. Using thermoplastic immobilization can effectively reduce respiratory motion of the chest wall and external contour, but these gains can only be realized if daily image guidance is used.

  2. Application of extrusion-cooking for processing of thermoplastic starch (TPS)

    NARCIS (Netherlands)

    Moscicki, Leszek; Mitrus, Marcin; Wojtowicz, Agnieszka; Oniszczuk, Tomasz; Rejak, Andrzej; Janssen, Leon; Mościcki, Leszek

    Thermoplastic starch (TPS) as fully biodegradable biopolymer appeared to be one of the most useful and promising materials for packaging purpose. To obtain TPS thermal and mechanical processing should disrupt semi-crystalline starch granules. As the melting temperature of pure starch is

  3. Low temperature processing of ultra-pure cellulose fibers into nylon 6 and other thermoplastics

    Science.gov (United States)

    Rod Jacobson; Dan Caulfield; Karl Sears; John Underwood

    2002-01-01

    The objective of this research was to develop a stable process for compound ultra-pure cellulose fibers into polyamides. This has been a difficult procedure and has taken years of trial and error to understand the viscosity shear heating effects associated with compounding cellulose into high-melting point engineering thermoplastics. The evolution of the low...

  4. A comperative study of different techniques for microstructural characterization of iol extended thermoplastic elastomer blends

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2005-01-01

    This paper gives a relative comparison of different microscopic methods that are presently used to visualize polymer blend morphologies, versus the possibility to visualize the three-dimensional structure of the blends with electron tomography. Oil extended thermoplastic elastomer (TPE) blends based

  5. Investigation of air entrapment and weld line defects in micro injection moulded thermoplastic elastomer micro rings

    DEFF Research Database (Denmark)

    Hasnaes, F.B.; Tosello, Guido; Calaon, Matteo

    2015-01-01

    The micro injection moulding (μIM) process for the production of micro rings in thermoplastic elastomers (TPE) was investigated and optimized. The objective was to minimize the formation of air entrapments and the depth of micro weld line created on the surface of the TPE micro moulded rings...

  6. Creep damage index as a sensitive indicator of damage accumulation in thermoplastic laminates

    Czech Academy of Sciences Publication Activity Database

    Minster, Jiří; Šperl, Martin; Šepitka, J.

    2018-01-01

    Roč. 37, č. 3 (2018), s. 147-154 ISSN 0731-6844 Institutional support: RVO:68378297 Keywords : damage accumulation * thermoplastic laminate * cyclic tensile loading * time -dependent properties * microindentation Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 1.086, year: 2016 http://journals.sagepub.com/doi/pdf/10.1177/0731684417735184

  7. Impact of thermoplastic mask on X-ray surface dose calculated with Monte Carlo code

    International Nuclear Information System (INIS)

    Zhao Yanqun; Li Jie; Wu Liping; Wang Pei; Lang Jinyi; Wu Dake; Xiao Mingyong

    2010-01-01

    Objective: To calculate the effects of thermoplastic mask on X-ray surface dose. Methods: The BEAMnrc Monte Carlo Code system, designed especially for computer simulation of radioactive sources, was performed to evaluate the effects of thermoplastic mask on X-ray surface dose.Thermoplastic mask came from our center with a material density of 1.12 g/cm 2 . The masks without holes, with holes size of 0.1 cm x 0.1 cm, and with holes size of 0. 1 cm x 0.2 cm, and masks with different depth (0.12 cm and 0.24 cm) were evaluated separately. For those with holes, the material width between adjacent holes was 0.1 cm. Virtual masks with a material density of 1.38 g/cm 3 without holes with two different depths were also evaluated. Results: Thermoplastic mask affected X-rays surface dose. When using a thermoplastic mask with the depth of 0.24 cm without holes, the surface dose was 74. 9% and 57.0% for those with the density of 1.38 g/cm 3 and 1.12 g/cm 3 respectively. When focusing on the masks with the density of 1.12 g/cm 3 , the surface dose was 41.2% for those with 0.12 cm depth without holes; 57.0% for those with 0. 24 cm depth without holes; 44.5% for those with 0.24 cm depth with holes size of 0.1 cm x 0.2 cm;and 54.1% for those with 0.24 cm depths with holes size of 0.1 cm x 0.1 cm.Conclusions: Using thermoplastic mask during the radiation increases patient surface dose. The severity is relative to the hole size and the depth of thermoplastic mask. The surface dose change should be considered in radiation planning to avoid severe skin reaction. (authors)

  8. Turning Renewable Resources into Recyclable Polymer: Development of Lignin-Based Thermoplastic

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Tomonori [ORNL; Brown, Rebecca H [ORNL; Hunt, Marcus A [ORNL; Pickel, Deanna L [ORNL; Pickel, Joseph M [ORNL; Messman, Jamie M [ORNL; Baker, Frederick S [ORNL; Keller, Martin [ORNL; Naskar, Amit K [ORNL

    2012-01-01

    Productive uses of lignin, the third most abundant natural polymer, have been sought for decades. One especially attractive possibility is that of developing value-added products including thermoplastics based on lignin. This possibility warrants special attention due to growth of the modern biofuel industries. However, the polydisperse molecular weight and hyper-branched structure of lignin has hindered the creation of high-performance biopolymers. Here, we report the preparation and characterization of novel lignin-based, partially carbon-neutral thermoplastics. We first altered the molecular weight of lignin, either by fractionation with methanol, or by formaldehyde crosslinking. A crosslinking of lignin increases the molecular weight, exhibiting Mn = 31000 g/mol, whereas that of native lignin is 1840 g/mol. Tuning the molecular weight of lignin enabled successful preparation of novel lignin-derived thermoplastics, when coupled with telechelic polybutadiene soft-segments at proper feed ratios. Characteristic to thermoplastic rubbers, free-standing films of the resulting copolymers exhibit two-phase morphology and associated relaxations in the dynamic mechanical loss spectrum. To our knowledge this article is the first report to demonstrate phase immiscibility, melt-processibility, and biphasic morphology of soft and hard segments in a lignin-based copolymer for all feed ratios of two macromolecular components. The use of higher molecular weight lignin enhanced the resulting shear modulus due to efficient network formation of telechelic polybutadiene bridges. The storage modulus in the rubbery plateau region increased with increasing lignin content. The successful synthesis of novel lignin-based thermoplastics will open a new pathway to biomass utilization and will help conserve petrochemicals.

  9. Review of potential processing techniques for the encapsulation of wastes in thermoplastic polymers

    International Nuclear Information System (INIS)

    Patel, B.R.; Lageraaen, P.R.; Kalb, P.D.

    1995-08-01

    Thermoplastic encapsulation has been extensively studied at Brookhaven National Laboratory's (BNL) Environmental and Waste Technology Center (EWTC) as a waste encapsulation technology applicable to a wide range of waste types including radioactive, hazardous and mixed wastes. Encapsulation involves processing thermoplastic and waste materials into a waste form product by heating and mixing both materials into a homogeneous molten mixture. Cooling of the melt results in a solid monolithic waste form in which contaminants have been completely surrounded by a polymer matrix. Heating and mixing requirements for successful waste encapsulation can be met using proven technologies available in various types of commercial equipment. Processing techniques for thermoplastic materials, such as low density polyethylene (LDPE), are well established within the plastics industry. The majority of commercial polymer processing is accomplished using extruders, mixers or a combination of these technologies. Extruders and mixers are available in a broad range of designs and are used during the manufacture of consumer and commercial products as well as for compounding applications. Compounding which refers to mixing additives such as stabilizers and/or colorants with polymers, is analogous to thermoplastic encapsulation. Several processing technologies were investigated for their potential application in encapsulating residual sorbent waste in selected thermoplastic polymers, including single-screw extruders, twin-screw extruders, continuous mixers, batch mixers as well as other less conventional devices. Each was evaluated based on operational ease, quality control, waste handling capabilities as well as degree of waste pretreatment required. Based on literature review, this report provides a description of polymer processing technologies, a discussion of the merits and limitations of each and an evaluation of their applicability to the encapsulation of sorbent wastes

  10. Method of making carbon nanotube composite materials

    Science.gov (United States)

    O'Bryan, Gregory; Skinner, Jack L; Vance, Andrew; Yang, Elaine Lai; Zifer, Thomas

    2014-05-20

    The present invention is a method of making a composite polymeric material by dissolving a vinyl thermoplastic polymer, un-functionalized carbon nanotubes and hydroxylated carbon nanotubes and optionally additives in a solvent to make a solution and removing at least a portion of the solvent after casting onto a substrate to make thin films. The material has enhanced conductivity properties due to the blending of the un-functionalized and hydroxylated carbon nanotubes.

  11. Effects of Surface Treatments on Nylon 6,6 via Non-thermal Atmospheric Plasma for Thermoplastic Adhesives

    Science.gov (United States)

    Wu, Chi-Chin; Bujanda, Andres; Demaree, John; Robinette, Jason; Weerasooriya, Amanda; Flanagan, David; ARL Plasma Group, CCEP, WMRD Team

    2015-03-01

    This work aims to modify the properties of Nylon 6,6 surfaces for attaining improved interfacial adhesion to thermoplastic composites utilizing atmospheric non-thermal plasma treatments followed by silane treatments using 3-aminopropyltriethoxysilane (APS) in some cases. An L-shaped dielectric barrier discharge configuration was employed to expose nylon substrates to oxygen-containing gas plasmas such as He/O2 and He/H2O, respectively, at room temperature. The chemically-modified surface of the substrate after plasma exposure was immediately examined by static water contact angle wettability measurements and X-ray photoelectron spectroscopy. It was found that the surface hydrophilicity was substantially enhanced and the amount of surface oxygen was significantly increased after a three-minute plasma exposure due to the increased surface energy and additional O-H bonds. The enhancements on interfacial adhesion were evaluated with lap shear tests using three types of adhesives: EPON 825/D230, EPON 825/D2000 and sikaflex252, respectively. The results of tensile tests on the adhesive joints showed an almost ~ 300% increase in interfacial adhesive strength for EPON 825/D230 bonds after plasma treatments. Finite element modeling of adhesive joints for bond strength is underway to compare with experimental results and study the quantitative relations between the mechanical properties within the bond and at interfaces.

  12. Effect of thermoplastic polyurethane (TPU) on the thermal and mechanical properties of polylactic acid (PLA)/curcumin blends

    Science.gov (United States)

    Sharifah, I. S. S.; Adnan, M. D. A.; Nor Khairusshima, M. K.; Shaffiar, N. M.; Buys, Y. F.

    2018-01-01

    Polylactic acid (PLA) is known to be brittle by nature and thus limits the flexibility of the polymer. A possible solution to enhance the flexibility of PLA is to add a flexible polymeric based material such as thermoplastic polyurethane (TPU). In this study, 30-50 wt% of TPU was added into PLA/curcumin blends to improve its flexibility. Thermal analysis using differential scanning calorimetry shows that further additions of TPU at the expense of PLA did not affect the glass transition temperature, crystallisation temperature and melting temperature of the blends. Fibers of PLA/curcumin/TPU were successfully drawn and Single Fiber Tensile Test (SFTT) showed vast improvement in elongation at break. The initial addition of 30 wt% of TPU to the brittle PLA/curcumin composition causes a significant increase in elongation at break by 39 times and further additions at 50 wt %, the elongation at break increases by 105 times. However, with the increase in elongation, a decrease in strength and Young’s modulus was observed.

  13. Development of biomimetic thermoplastic polyurethane/fibroin small-diameter vascular grafts via a novel electrospinning approach.

    Science.gov (United States)

    Yu, Emily; Mi, Hao-Yang; Zhang, Jue; Thomson, James A; Turng, Lih-Sheng

    2018-04-01

    A new electrospinning approach for fabricating vascular grafts with a layered, circumferentially aligned, and micro-wavy fibrous structure similar to natural elastic tissues has been developed. The customized electrospinning collector was able to generate wavy fibers using the dynamic "jump rope" collecting process, which also solved the sample removal problem for mandrel-type collectors. In this study, natural silk fibroin and synthetic thermoplastic polyurethane (TPU) were combined at different weight ratios to produce hybrid small-diameter vascular grafts. The purpose of combining these two materials was to leverage the bioactivity and tunable mechanical properties of these natural and synthetic materials. Results showed that the electrospun fiber morphology was highly influenced by the material compositions and solvents employed. All of the TPU/fibroin hybrid grafts had mechanical properties comparable to natural blood vessels. The circumferentially aligned and wavy biomimetic configuration provided the grafts with a sufficient toe region and the capacity for long-term usage under repeated dilatation and contraction. Cell culture tests with human endothelial cells (EC) also revealed high cell viability and good biocompatibility for these grafts. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 106A: 985-996, 2018. © 2017 Wiley Periodicals, Inc.

  14. Agro-industrial residue from starch extraction of Pachyrhizus ahipa as filler of thermoplastic corn starch films.

    Science.gov (United States)

    López, O V; Versino, F; Villar, M A; García, M A

    2015-12-10

    Biocomposites films based on thermoplastic corn starch (TPS) containing 0.5% w/w fibrous residue from Pachyrhizus ahipa starch extraction (PASR) were obtained by melt-mixing and compression molding. PASR is mainly constituted by remaining cell walls and natural fibers, revealed by Scanning Electron Microscopy (SEM). Chemical composition of the residue indicated that fiber and starch were the principal components. Biocomposites thermo-stability was determined by Thermo-Gravimetric Analysis. A continuous PASR-TPS interface was observed by SEM, as a result of a good adhesion of the fibrous residue to starch matrix. Likewise, films containing PASR presented fewer superficial cracks than TPS ones, whereas their fracture surfaces were more irregular. Besides, the presence of PASR increased starch films roughness, due to fibers agglomerates. Films reinforced with PASR showed significantly lower water vapor permeability (WVP). In addition, PARS filler increased maximum tensile strength and Young's modulus of TPS films, thus leading to more resistant starch matrixes. Copyright © 2015 Elsevier Ltd. All rights reserved.

  15. Characterization of Multi-Walled Carbon Nanotubes Thermosetting Polyimide Composites

    OpenAIRE

    小笠原, 俊夫; OGASAWARA, Toshio; 石田, 雄一; ISHIDA, Yuichi; 石川, 隆司; ISHIKAWA, Takashi

    2003-01-01

    Since the first TEM observation by Iijima, many researchers have reported remarkable physical and mechanical properties of carbon nanotubes (CNTs). It has been expected that CNTs would yield excellent reinforcement in polymer composites. There has been recent interest in the development of CNT-based polymer composites. The effects of CNT addition on mechanical, thermal and electrical properties have been investigated for various kinds of thermoplastic polymers such as polypropylene, polymethy...

  16. Nanostructured Shape Memory Alloys: Adaptive Composite Materials and Components

    Science.gov (United States)

    2007-12-01

    fracture behavior. Similar loading conditions for multilayer material have been reported in the literature for both composite materials and geologic...8 5. Bordeaux F., Yavari, R. Multiple Necking and Deformation Behavior of Multilayer Composites Prepared by Cold Rolling. Zeitschrift f’r Metallkunde...Stiffness Greater Than Diamond. Science 315: 620-622, 2007 13. ASTM D 1238-01, Standard Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer

  17. Non-Magnetic, Tough, Corrosion- and Wear-Resistant Knives From Bulk Metallic Glasses and Composites

    Science.gov (United States)

    Hoffman, Douglas C.; Potter, Benjamin

    2013-01-01

    Quality knives are typically fabricated from high-strength steel alloys. Depending on the application, there are different requirements for mechanical and physical properties that cause problems for steel alloys. For example, diver's knives are generally used in salt water, which causes rust in steel knives. Titanium diver's knives are a popular alternative due to their salt water corrosion resistance, but are too soft to maintain a sharp cutting edge. Steel knives are also magnetic, which is undesirable for military applications where the knives are used as a tactical tool for diffusing magnetic mines. Steel is also significantly denser than titanium (8 g/cu cm vs. 4.5 g/cu cm), which results in heavier knives for the same size. Steel is hard and wear-resistant, compared with titanium, and can keep a sharp edge during service. A major drawback of both steel and titanium knives is that they must be ground or machined into the final knife shape from a billet. Since most knives have a mirrored surface and a complex shape, manufacturing them is complex. It would be more desirable if the knife could be cast into a net or near-net shape in a single step. The solution to the deficiencies of titanium, steel, and ceramic knives is to fabricate them using bulk metallic glasses (or composites). These alloys can be cast into net or near-net shaped knives with a combination of properties that exceed both titanium and steel. A commercially viable BMG (bulk metallic glass) or composite knife is one that exhibits one or all of the following properties: It is based on titanium, has a self-sharpening edge, can retain an edge during service, is hard, is non-magnetic, is corrosion-resistant against a variety of corrosive environments, is tough (to allow for prying), can be cast into a net-shape with a mirror finish and a complex shape, has excellent wear resistance, and is low-density. These properties can be achieved in BMG and composites through alloy chemistry and processing. For

  18. The effect of cocoa (Theobroma cacao L on the basic color stability of thermoplastic nylon resin dentures

    Directory of Open Access Journals (Sweden)

    Amiyatun Naini

    2011-11-01

    Full Text Available Nylon thermoplastic resin is material of choice for the making of flexible. This denture do not use wire retention, but has the physical properties of water absorption. In the oral cavity, it will always be in contact with food and beverages consumed. One of the foods that are consumed by the public is chocolate. This study aimed to determine the effect of cocoa (Theobroma cacao L on color stability of the thermoplastic nylon denture base. The study sample was thermoplastic nylon (valplast with a size of 10x10x2 mm soaked in the chocolate solution for 7 and 14 days. As the control, the sample soaked with distilled water. The color testing stability used was densitometer. There were significant differences between the control group (distilled water and the chocolate solution. This was due to dissolved components/tannin having a capillary flow diffusion into thermoplastic nylons that causing discoloration. The conclusion of this study, there was the effect of cocoa (Theobroma cacao L against the color stability of the nylon thermoplastic denture base. The longer time of immersion of nylon thermoplastic the greater the change in color.

  19. Determination of adhesion between thermoplastic and liquid silicone rubbers in hard-soft-combinations via mechanical peeling test

    Science.gov (United States)

    Kühr, C.; Spörrer, A.; Altstädt, V.

    2014-05-01

    The production of hard-soft-combinations via multi injection molding gained more and more importance in the last years. This is attributed to different factors. One principle reason is that the use of two-component injection molding technique has many advantages such as cancelling subsequent and complex steps and shortening the process chain. Furthermore this technique allows the combination of the properties of the single components like the high stiffness of the hard component and the elastic properties of the soft component. Because of the incompatibility of some polymers the adhesion on the interface has to be determined. Thereby adhesion is not only influenced by the applied polymers, but also by the injection molding parameters and the characteristics of the mold. Besides already known combinations of thermoplastics with thermoplastic elastomers (TPE), there consists the possibility to apply liquid silicone rubber (LSR) as soft component. A thermoplastic/LSR combination gains in importance due to the specific advantages of LSR to TPE. The faintly adhesion between LSR and thermoplastics is currently one of the key challenges when dealing with those combinations. So it is coercively necessary to improve adhesion between the two components by adding an adhesion promoter. To determine the promoters influence, it is necessary to develop a suitable testing method to investigate e.g. the peel resistance. The current German standard "VDI Richtlinie 2019', which is actually only employed for thermoplastic/TPE combinations, can serve as a model to determine the adhesion of thermoplastic/LSR combinations.

  20. Clinical application of removable partial dentures using thermoplastic resin. Part II: Material properties and clinical features of non-metal clasp dentures.

    Science.gov (United States)

    Fueki, Kenji; Ohkubo, Chikahiro; Yatabe, Masaru; Arakawa, Ichiro; Arita, Masahiro; Ino, Satoshi; Kanamori, Toshikazu; Kawai, Yasuhiko; Kawara, Misao; Komiyama, Osamu; Suzuki, Tetsuya; Nagata, Kazuhiro; Hosoki, Maki; Masumi, Shin-ichi; Yamauchi, Mutsuo; Aita, Hideki; Ono, Takahiro; Kondo, Hisatomo; Tamaki, Katsushi; Matsuka, Yoshizo; Tsukasaki, Hiroaki; Fujisawa, Masanori; Baba, Kazuyoshi; Koyano, Kiyoshi; Yatani, Hirofumi

    2014-04-01

    This position paper reviews physical and mechanical properties of thermoplastic resin used for non-metal clasp dentures, and describes feature of each thermoplastic resin in clinical application of non-metal clasp dentures and complications based on clinical experience of expert panels. Since products of thermoplastic resin have great variability in physical and mechanical properties, clinicians should utilize them with careful consideration of the specific properties of each product. In general, thermoplastic resin has lower color-stability and higher risk for fracture than polymethyl methacrylate. Additionally, the surface of thermoplastic resin becomes roughened more easily than polymethyl methacrylate. Studies related to material properties of thermoplastic resin, treatment efficacy and follow-up are insufficient to provide definitive conclusions at this time. Therefore, this position paper should be revised based on future studies and a clinical guideline should be provided. Copyright © 2014 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  1. Accuracy of Implants Placed with Surgical Guides: Thermoplastic Versus 3D Printed.

    Science.gov (United States)

    Bell, Caitlyn K; Sahl, Erik F; Kim, Yoon Jeong; Rice, Dwight D

    This study was conducted to evaluate the accuracy of implants placed using two different guided implant surgery materials: thermoplastic versus three-dimensionally (3D) printed. A cone beam computed tomography (CBCT) scan previously obtained and selected for single-tooth implant replacement was converted into a Digital Imaging and Communications in Medicine (DICOM) file. All models were planned and exported for printing using BlueSkyBio Plan Software with the DICOM files. A total of 20 3D-printed mandibular quadrant jaws replicating the CBCT were printed by Right Choice Milling, as was the control model to accept the control implant. Previously, 10 thermoplastic and 10 3D-printed surgical guides had been made by the same lab technician at Right Choice Milling. One Nobel Biocare implant with a trilobe connection was placed per guide and replica jaw model pair. Implants were placed using the thermoplastic and 3D-printed surgical guides, representing the two test groups, following the Nobel Biocare guided surgical protocol. A total of 21 CBCT scans were then taken, one for the control implant and one for each test implant. The CBCT volume was converted to a DICOM file and transferred to Invivo5 software version 5.4 (Anatomage). The DICOM file of each test implant was superimposed over the DICOM file of the control. The deviation of the head of the implant, the deviation of the apex of the implant, and the angle of deviation were evaluated from measurements on the superimposition of the control and test implants. Mann-Whitney U test was used to test the null hypotheses at α = .05 and a confidence interval of 95%. Descriptive statistics were used for the average ± standard deviation. The implants placed with the thermoplastic surgical guides showed an average of 3.40 degrees of angular deviation compared to 2.36 degrees for implants placed with the 3D-printed surgical guides (P = .143). The implants placed with the thermoplastic surgical guides showed an average of 1

  2. Investigation of Droplet Deposition for Suspensions Usable for Thermoplastic 3D Printing (T3DP)

    Science.gov (United States)

    Scheithauer, Uwe; Johne, Robert; Weingarten, Steven; Schwarzer, Eric; Richter, Hans-Jürgen; Moritz, Tassilo; Michaelis, Alexander

    2018-01-01

    Thermoplastic 3D printing (T3DP) is an additive manufacturing (AM) technology, which can be used for the production of dense single- and especially multi-material components. This becomes possible because of the combination of the precise deposition of small droplets of molten thermoplastic suspensions containing ceramic or metal particles, and a curing mechanism caused on cool down increasing the viscosity. In this paper, the droplet formation behavior of zirconia suspensions for T3DP (82 and 84 wt.%) was investigated. The droplet fusion factor (dff) is introduced to calculate the necessary distance between two droplets to form filament-like structures by fusion of adjacent droplets. Filament-like structures with a smooth surface and a nearly homogeneous cross section were manufactured for both suspensions with a dff of 44% or higher.

  3. Evolution of umbilicals in Brazil: optimizing deepwater umbilical applications with thermoplastic hoses and steel tubes

    Energy Technology Data Exchange (ETDEWEB)

    Guerra Neto, Mauro Del [DuPont do Brasil S.A., Barueri, SP (Brazil)

    2008-07-01

    Subsea umbilicals in the past 25 years have evolved in parallel with other subsea oil and gas technologies, as the search for hydrocarbons needed to drive the global economy has led offshore exploration and development companies to seek reserves ever-farther from shore in water thousands of meters deep. Relegated to little more than afterthought status before the push into deep water, modern umbilicals have now become crucial components linking deep water producers to their subsea wells, controlling subsea production systems through hydraulic and electrical power and injecting production chemicals for corrosion-, scale-, and hydrate-inhibition at subsea well heads. Particularly in subsea developments involving several deep water wells, umbilicals today are integral to both the production-system design and the chosen operating strategy. Failure of an umbilical linking a subsea well head in deep water to a host production facility can inflict severe economic consequences upon an operator by impairing production operations or halting production altogether. The additional cost of repairing or replacing a failed umbilical can run into the millions of dollars. As offshore oil and gas production has moved into ever-deeper water, umbilical manufacturers have begun introducing new stronger materials to handle the inherently higher pressures and temperatures. Today, two types of construction are used for fluid conduits in umbilical systems deployed in deep water: thermoplastic hoses and steel tubes. Steel tubes are generally more expensive than thermoplastic hoses, relatively stiff and considered to have high tensile strength, while thermoplastic hoses are extremely flexible and exhibit lower tensile strength. This lower tensile strength of the hoses may be compensated by including steel wire armoring in the umbilical. This also provides the added benefits of additional mechanical protection compared with the equivalent unarmored steel-tubes umbilicals. When either

  4. Determination of metal additives and bromine in recycled thermoplasts from electronic waste by TXRF analysis.

    Science.gov (United States)

    Fink, H; Panne, U; Theisen, M; Niessner, R; Probst, T; Lin, X

    2000-01-01

    A new method for analysis of metal additives in recycled thermoplasts from electronic waste was developed, based on dissolving the samples in an organic solvent and subsequent analysis of the corresponding solutions or suspensions by total-reflection X-ray fluorescence spectroscopy (TXRF). The procedure proved to be considerably less time consuming than the conventional digestion of the polymer matrix. Additives containing Ti, Zn, Br, Cd, Sn, Sb, and Pb were analyzed in a hundred randomly selected samples from recycling, which provided an overview of the range of elemental concentrations in thermoplasts utilized for consumer electronics. The results were validated independently by instrumental neutron activation analysis (INAA), subsequent regression analysis confirmed the trueness of the chosen approach.

  5. Clinical application of removable partial dentures using thermoplastic resin. Part II: Material properties and clinical features of non-metal clasp dentures

    OpenAIRE

    Fueki, Kenji; Ohkubo, Chikahiro; Yatabe, Masaru; Arakawa, Ichiro; Arita, Masahiro; Ino, Satoshi; Kanamori, Toshikazu; Kawai, Yasuhiko; Kawara, Misao; Komiyama, Osamu; Suzuki, Tetsuya; Nagata, Kazuhiro; Hosoki, Maki; Masumi, Shin-ichi; Yamauchi, Mutsuo

    2014-01-01

    This position paper reviews physical and mechanical properties of thermoplastic resin usedfor non-metal clasp dentures, and describes feature of each thermoplastic resin in clinicalapplication of non-metal clasp dentures and complications based on clinical experience ofexpert panels. Since products of thermoplastic resin have great variability in physical andmechanical properties, clinicians should utilize them with careful consideration of thespecific properties of each product. In general, ...

  6. Mechanical behaviour of thermoplastic composites spot-welded and mechanically fastened joints : A preliminary comparison

    NARCIS (Netherlands)

    Zhao, T.; Palardy, G.; Fernandez Villegas, I.; Rans, C.D.; Martinez, M.J.; Benedictus, R.

    2016-01-01

    The in-plane and out-of-plane mechanical behaviour of both ultrasonically spot-welded and mechanically fastened joints was investigated by double-lap shear and pull-through tests, respectively. Spot-welded specimens showed comparable onset failure load and significantly higher joint stiffness

  7. The Environmental and Impact Resistance of Adhesively Bonded Thermoplastic Fibre Composites

    Science.gov (United States)

    1992-11-01

    instrumented charpy impact test, for example, a pendulum striker impacts upon a supported specimen. Often the force transducer is mounted on the...51 2.7.4. " Introduction ...................................................... 51 2.7.4.2 Instumented Charpy impact test...2.7.4.2 Instrumented Charpy impact test An instrumented Charpy impact machine has been previously employed by Kinloch and co- workers [46, 47] to

  8. Effect of overlap length on the mechanical properties of flake reinforced thermoplastic composites

    NARCIS (Netherlands)

    Abdul Rasheed, M. I.; van Hattum, F.W.J.; Rietman, B.; Visser, H. A.; Akkerman, R.

    2015-01-01

    The in-plane mechanical properties of laminates with two dimensional planar reinforcing elements (flakes in this case) are investigated. A woven structure for the flakes is considered in this study, comprising of fiber bundles in both warp and weft direction. Failure of the flake or the interface

  9. Fibre-matrix interfaces in thermoplastic composites : A meso-level approach

    NARCIS (Netherlands)

    Carnevale, P.

    2014-01-01

    A strong pressure towards efficiency improvements in the aviation sector is given by stringent environmental reduction goals and by the growing and volatile fuel prices. Such pressure is even stronger considering the steady growth of air traffic forecasted for the next 20 years. Structural mass

  10. Processing and Characterization of Welded Bonds between Thermoset and Thermoplastic Composites

    National Research Council Canada - National Science Library

    McKnight, Stephen

    2001-01-01

    .... The degradation is reported to decrease the shear strength in an exponential way. A layer of TP (polysulphone PSU) is cocured at the surface of the AS4/3501-6 laminate during its cure cycle in an autoclave...

  11. Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Simmons, Kevin L.

    2013-05-30

    This quarterly report summarizes the status for the project planning to complete all the legal and contract documents required for establishing the subcontracts needed and a Cooperative Research and Development Agreement (CRADA) with Autodesk, Inc., Toyota Motor Engineering and Manufacturing North America (Toyota), and Magna Exterior and Interiors Corporation (Magna). During the second quarter (1/1/2013 to 3/31/2013), all the technical and legal documents for the subcontracts to Purdue University, University of Illinois, and PlastiComp, Inc. were completed. The revised CRADA documents were sent to DOE, Autodesk, Toyota, and Magna for technical and legal reviews. PNNL Legal Services contacted project partners’ Legal counterparts for completing legal documents for the project. A non-disclosure agreement was revised and sent to all the parties for reviews.

  12. Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites - Quarterly Report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Simmons, Kevin L.

    2013-04-04

    This quarterly report summarizes the status for the project planning to initiate all the legal and contract documents required for establishing the subcontracts needed and a Cooperative Research and Development Agreement (CRADA) with Autodesk, Inc., Toyota Motor Engineering and Manufacturing North America (Toyota), and Magna Exterior and Interiors Corporation (Magna). During the first quarter (10/1/2012 to 12/31/2012), the statements of work (SOW) for the subcontracts to Purdue University, University of Illinois, and PlastiComp, Inc. were completed. A draft of the CRADA SOW was sent to Autodesk, Toyota, and Magna for technical and legal reviews. PNNL Legal Services contacted project partners’ Legal counterparts for preparing legal documents for the project. A non-disclosure agreement was drafted and sent to all the parties for reviews.

  13. In-situ electrical analysis in view of monitoring the processing of thermoplastics

    Science.gov (United States)

    Gonnet, J. M.; Guillet, J.; Ainser, A.; Boiteux, G.; Fulchiron, R.; Seytre, Gerard

    1999-12-01

    In the last recent years, electrical techniques like microdielectrometry have presented an attracting and increasing interest for continuous monitoring, in a nondestructive way, of the advancement of the reaction of thermoset resins under cure. We think that the use of electrical analysis for in situ monitoring of chemical reactions can be extended to get information on thermoplastic and the physical phenomena such sa crystallization or study of residence time distribution in processing machines such as extruders.

  14. Scratch test of thermoplastic denture base resins for non-metal clasp dentures.

    Science.gov (United States)

    Kawara, Misao; Iwata, Yoshihiro; Iwasaki, Masatoshi; Komoda, Yoshihiro; Iida, Takashi; Asano, Takashi; Komiyama, Osamu

    2014-01-01

    Several thermoplastic denture base resins have been introduced for the fabrication of non-metal clasp dentures. Although the surface of these materials is easily damaged, the surface roughness and characteristics of scratches created have not been evaluated. The purpose of this study was to evaluate the surface roughness of thermoplastic resins using a scratch test for the development of future materials. Four thermoplastic (polyamide: Valplast(®); VLP and Lucitone FRS(®); FRS, polyethylene terephthalate: EstheShot(®); ES, and polyester: EstheShot Bright(®); ESB) and two conventional acrylic (Heat-polymerizing: Urban(®); HC, and Pour type auto-polymerizing: Pro-Cast DSP(®); PR) denture base resins were examined. Eight specimens, approximately 10mm×10mm×30mm in size, of each material were fabricated. Scratch test was performed by a scratch tester with a diamond indenter of 10-μm radius and cone angle 90°, applying a constant load of 500mN, and 2-mm-long scratches were made. The scratch marks were studied under 3D laser measuring microscope and cross-section profiles at approximately 0.5mm, 1.0mm, and 1.5mm from the starting point were extracted and measured with analysis software. Data from 24 cross-section profiles in each denture base material were analyzed. The maximum depths of ES, ESB and FRS were greater than VLP, PR and HC, and the scratch widths of ES, ESB, FRS and VPL were greater than PR and HC. The results showed that the surface of thermoplastic denture base resins was easily damaged compared to polymethyl methacrylate. Copyright © 2013 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  15. Bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Shimizu, Hiroshi; Takahashi, Yutaka

    2017-01-01

    This study evaluated the shear bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins. Four kinds of injection-molded thermoplastic resins (two polyamides, a polyethylene terephthalate copolymer and a polycarbonate) and PMMA, as a control, were tested. The eight types of surface treatment: ((1) no treatment, (2) air abrasion, (3) dichloromethane, (4) ethyl acetate, (5) 4-META/MMA-TBB resin, (6) air abrasion and 4-META/MMA-TBB resin, (7) tribochemical silica coating, and (8) tribochemical silica coating and 4-META/MMA-TBB resin) were applied to each specimen. The chairside autopolymerizing reline resins were bonded to disks of the injection-molded thermoplastic denture base resins. All of the specimens were immersed in water for 4 months and then thermocycled for 10,000 cycles in water between 5 and 55°C. The shear bond strengths were determined. The shear bond strengths of the two polyamides treated using air abrasion, dichloromethane and ethyl acetate and no treatment were exceedingly low. The greatest bond strength was recorded for the polyethylene terephthalate copolymer specimens treated with tribochemical silica coating and 4-META/MMA-TBB resin (22.5MPa). The bond strengths of the other injection-molded thermoplastic denture base resins increased using 4-META/MMA-TBB resin. Tribochemical silica coating and 4-META/MMA-TBB resin were the most effective surface treatments among all denture base resins tested. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  16. Non-contact inline monitoring of thermoplastic CFRP tape quality using air-coupled ultrasound

    Science.gov (United States)

    Essig, W.; Fey, P.; Meiler, S.; Kreutzbruck, M.

    2017-02-01

    Beginning with the aerospace industry, fiber reinforced plastics have spread towards many applications such as automotive, civil engineering as well as sports and leisure articles. Their superior strength and stiffness to mass ratio made them the number one material for achieving high performance. Especially continuous fiber reinforced plastics allow for the construction of structures which are custom tailored to their mechanical loads by adjusting the paths of the fibers to the loading direction. The two main constituents of CFRP are carbon fibers and matrix. Two possibilities for matrix material exist: thermosetting and thermoplastic matrix. While thermosetting matrix may yield better properties with respect to thermal loads, thermoplasticity opens a wide range of applications due to weldability, shapeability, and compatibility to e.g. injection molded thermoplastic materials. Thin (0.1 mm) thermoplastic continuous fiber CFRP tapes with a width of 100 mm were examined using air-coupled ultrasound. Transducers were arranged in reflection as well as transmission setup. By slanted incidence of the ultrasound on the tape surface, guided waves were excited in the material in fiber direction and perpendicular to the fiber direction. Artificial defects - fiber cuts, matrix cuts, circular holes, low velocity impacts from tool drop, and sharp bends - were produced. Experiments on a stationary tape showed good detectability of all artificial defects by guided waves. Also the effects of variation in material properties, fiber volume content and fiber matrix adhesion being the most relevant, on guided wave propagation were examined, to allow for quality assessment. Guided wave measurements were supported by destructive analysis. Also an apparatus containing one endless loop of CFRP tape was constructed and built to simulate inline testing of CFRP tapes, as it would be employed in a CFRP tape production environment or at a CFRP tape processing facility. The influences of tape

  17. A Simple Thermoplastic Substrate Containing Hierarchical Silica Lamellae for High-Molecular-Weight DNA Extraction.

    Science.gov (United States)

    Zhang, Ye; Zhang, Yi; Burke, Jeffrey M; Gleitsman, Kristin; Friedrich, Sarah M; Liu, Kelvin J; Wang, Tza-Huei

    2016-12-01

    An inexpensive, magnetic thermoplastic nanomaterial is developed utilizing a hierarchical layering of micro- and nanoscale silica lamellae to create a high-surface-area and low-shear substrate capable of capturing vast amounts of ultrahigh-molecular-weight DNA. Extraction is performed via a simple 45 min process and is capable of achieving binding capacities up to 1 000 000 times greater than silica microparticles. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. Optical Characterization of Doped Thermoplastic and Thermosetting Polymer-Optical-Fibers

    Directory of Open Access Journals (Sweden)

    Igor Ayesta

    2017-03-01

    Full Text Available The emission properties of a graded-index thermoplastic polymer optical fiber and a step-index thermosetting one, both doped with rhodamine 6G, have been studied. The work includes a detailed analysis of the amplified spontaneous emission together with a study of the optical gains and losses of the fibers. The photostability of the emission of both types of fibers has also been investigated. Comparisons between the results of both doped polymer optical fibers are presented and discussed.

  19. Enhanced printability of thermoplastic polyurethane substrates by silica particles surface interactions

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, S., E-mail: s.cruz@dep.uminho.pt [IPC/I3N – Institute of Polymers and Composites/Inst. of Nanostructures, Nanomodelling and Nanofabrication, Department Polymer Engineering, University of Minho, 4804-533 Guimarães (Portugal); Rocha, L.A. [CMEMS, University of Minho, 4804-533 Guimarães (Portugal); Viana, J.C. [IPC/I3N – Institute of Polymers and Composites/Inst. of Nanostructures, Nanomodelling and Nanofabrication, Department Polymer Engineering, University of Minho, 4804-533 Guimarães (Portugal)

    2016-01-01

    Graphical abstract: - Highlights: • A new method development for surface treatment of thermoplastic polyurethane (TPU) substrates. • The proposed method increases TPU surface energy (by 45%) and consequently the TPU wettability. • Great increase of the TPU surface roughness (by 621%). • Inkjet printed conductive ink was applied to the surface treated TPU substrate and significant improvements on the printability were obtained. - Abstract: A new method developed for the surface treatment of thermoplastic polymer substrates that increases their surface energies is introduced in this paper. The method is environmental friendly and low cost. In the proposed surface treatment method, nanoparticles are spread over the thermoplastic polyurethane (TPU) flexible substrate surface and then thermally fixed. This latter step allows the nanoparticles sinking-in on the polymer surface, resulting in a higher polymer–particle interaction at their interfacial region. The addition of nanoparticles onto the polymer surface increases surface roughness. The extent of the nanoparticles dispersion and sink-in in the substrate was evaluated through microscopy analysis (SEM). The roughness of the surface treated polymeric substrate was evaluated by AFM analysis. Substrate critical surface tension (ST) was measured by contact angle. In general, a homogeneous roughness form is achieved to a certain level. Great increase of the TPU surface roughness (by 621%) was induced by the propose method. The proposed surface treatment method increased significantly the substrate ST (by 45%) and consequently the TPU wettability. This novel surface treatment of thermoplastic polymers was applied to the inkjet printing of TPU substrates with conductive inks, and significant improvements on the printability were obtained.

  20. Investigation of a thermoplastic-powder metallurgy process for the fabrication of porous niobium rods

    International Nuclear Information System (INIS)

    Nordin, D.R.

    1978-06-01

    The feasibility of using a thermoplastic-powder metallurgy technique for the fabrication of porous niobium rods was investigated. Some early problems were overcome to successfully extrude the polymer coated niobium powder into long lengths. The effects of certain process variables were investigated. Residual porosity and extrusion pressure were found to be regulated by the polymer fraction. The procedures for taking the extruded polystyrene--niobium rods through the heat treatments to the final, tin infiltrated stage are explained

  1. Thermal, mechanical and morphological behavior of starch thermoplastic (TPS) and polycaprolactone (PCL)

    International Nuclear Information System (INIS)

    Campos, Adriana de; Marconcini, Jose M.; Mattoso, Luiz H.C.

    2011-01-01

    Thermal, mechanical and morphological properties of thermoplastic starch (TPS) and polycaprolactone (PCL) blend obtained by extrusion was studied. The results showed that TPS/PCL blends are immiscible, however it is suggested some interaction in the interphase between TPS and PCL as observed by crystallinity decrease of the blend. The PCL addition in the TPS improves the properties and decreases the cost of the blend. (author)

  2. Usefulness of a thermoplastic breast bra for breast cancer radiotherapy : A prospective analysis.

    Science.gov (United States)

    Piroth, Marc D; Petz, Dalma; Pinkawa, Michael; Holy, Richard; Eble, Michael J

    2016-09-01

    Despite modern techniques, in some patients receiving whole breast radiotherapy (WBI) parts of the heart and the lung might receive doses which are nowadays considered relevant for the development of late morbidity. Our aim was to analyze the usefulness of a thermoplastic breast brassiere to reduce lung and heart doses. A total of 29 patients with left-sided and 16 patients with right-sided breast cancer treated with breast conserving surgery and WBI between 2012 and 2013 were included in a prospective study analyzing the effectiveness of a thermoplastic breast bra. WBI was performed using 3D tangential fields up to 50.4 Gy. Treatment planning was performed with and without bra. Several dosimetrical parameters were analyzed comparatively focusing on the heart and ipsilateral lung. For heart dose comparisons, subvolumes like the left anterior descending artery (LAD) and a defined apical region, so-called "apical myocardial territory" (AMT), were defined. By using the bra, the mean lung dose was reduced by 30.6 % (left-sided cancer) and 29.5 % (right-sided; p  grade 2 were observed. By using a thermoplastic breast bra, radiation doses to the heart and especially parts of the heart apex and ipsilateral lung can be significantly lowered without additional skin toxicity.

  3. Dynamic stress relaxation of orthodontic thermoplastic materials in a simulated oral environment.

    Science.gov (United States)

    Fang, Dongyu; Zhang, Ning; Chen, Hui; Bai, Yuxing

    2013-01-01

    Mechanical properties are crucial for screening orthodontic thermoplastic materials for invisible aligners. However, most of previous studies were carried out within laboratory conditions which limit our understanding of the mechanical behaviors of aligners within oral environment. In this study, we studied the dynamic stress relaxation of thermoplastic materials by combination of Bose ElectroForce and a homemade temperature-controlled water bath. The 3-h stress relaxation curves of five orthodontic thermoplastic materials were measured within 37°C water bath as well as comparatively in ambient atmospheric environment (~20°C). The percentage residual stress at 0, 30, 60, 90, 120, 150, and 180 min was selected for statistical analyses. As expected, the experimental results showed that the residual stress within all five materials decreased with time, and that this process was significantly accelerated in the 37°C water bath (p<0.05). Compared with other materials, Erkodur and Masel exhibited slower relaxing rates in the 37°C water bath (p<0.05).

  4. Nanocomposites Based on Thermoplastic Polymers and Functional Nanofiller for Sensor Applications

    Science.gov (United States)

    Coiai, Serena; Passaglia, Elisa; Pucci, Andrea; Ruggeri, Giacomo

    2015-01-01

    Thermoplastic polymers like polyolefins, polyesters, polyamide, and styrene polymers are the most representative commodity plastics thanks to their cost-efficient manufacturing processes, excellent thermomechanical properties and their good environmental compatibility, including easy recycling. In the last few decades much effort has been devoted worldwide to extend the applications of such materials by conferring on them new properties through mixing and blending with different additives. In this latter context, nanocomposites have recently offered new exciting possibilities. This review discusses the successful use of nanostructured dispersed substrates in designing new stimuli-responsive nanocomposites; in particular, it provides an updated description of the synthetic routes to prepare nanostructured systems having the typical properties of thermoplastic polymers (continuous matrix), but showing enhanced optical, conductive, and thermal features dependent on the dispersion topology. The controlled nanodispersion of functional labeled clays, noble metal nanoparticles and carbon nanotubes is here evidenced to play a key role in producing hybrid thermoplastic materials that have been used in the design of devices, such as NLO devices, chemiresistors, temperature and deformation sensors.

  5. Multiple-objective optimization in precision laser cutting of different thermoplastics

    Science.gov (United States)

    Tamrin, K. F.; Nukman, Y.; Choudhury, I. A.; Shirley, S.

    2015-04-01

    Thermoplastics are increasingly being used in biomedical, automotive and electronics industries due to their excellent physical and chemical properties. Due to the localized and non-contact process, use of lasers for cutting could result in precise cut with small heat-affected zone (HAZ). Precision laser cutting involving various materials is important in high-volume manufacturing processes to minimize operational cost, error reduction and improve product quality. This study uses grey relational analysis to determine a single optimized set of cutting parameters for three different thermoplastics. The set of the optimized processing parameters is determined based on the highest relational grade and was found at low laser power (200 W), high cutting speed (0.4 m/min) and low compressed air pressure (2.5 bar). The result matches with the objective set in the present study. Analysis of variance (ANOVA) is then carried out to ascertain the relative influence of process parameters on the cutting characteristics. It was found that the laser power has dominant effect on HAZ for all thermoplastics.

  6. Effect of thermal shock on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Takahashi, Yutaka; Hamanaka, Ippei; Shimizu, Hiroshi

    2012-07-01

    This study investigated the effect of thermal shock on the mechanical properties of injection-molded thermoplastic denture base resins. Four thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were tested. Specimens of each denture base material were fabricated according to ISO 1567 and were either thermocycled or not thermocycled (n = 10). The flexural strength at the proportional limit (FS-PL), the elastic modulus and the Charpy impact strength of the denture base materials were estimated. Thermocycling significantly decreased the FS-PL of one of the polyamides and the PMMA and it significantly increased the FS-PL of one of the polyamides. In addition, thermocycling significantly decreased the elastic modulus of one of the polyamides and significantly increased the elastic moduli of one of the polyamides, the polyethylene terephthalate, polycarbonate and PMMA. Thermocycling significantly decreased the impact strength of one of the polyamides and the polycarbonate. The mechanical properties of injection-molded thermoplastic denture base resins changed after themocycling.

  7. Development of electroactive nanofibers based on thermoplastic polyurethane and poly(o-ethoxyaniline) for biological applications.

    Science.gov (United States)

    Cruz, Karina Ferreira Noronha; Formaggio, Daniela Maria Ducatti; Tada, Dayane Batista; Cristovan, Fernando Henrique; Guerrini, Lilia Müller

    2017-02-01

    Electroactive nanofibers based on thermoplastic polyurethane (TPU) and poly(alkoxy anilines) produced by electrospinning has been explored for biomaterials applications. The thermoplastic polyurethane is a biocompatible polymer with good mechanical properties. The production of TPU nanofibers requires the application of high voltage during electrospinning in order to prepare uniform mats due to its weak ability to elongate during the process. To overcome this limitation, a conductive polymer can be incorporated to the process, allowing generates mats without defects. In this study, poly(o-ethoxyaniline) POEA doped with dodecylbenzene sulfonic acid (DBSA) was blended with thermoplastic polyurethane (TPU) by solution method. Films were produced by casting and nanofibers were prepared by electrospinning. The effect of the POEA on morphology, distribution of diameter and cell viability of the nanofibers was evaluated. The results demonstrated that the incorporation of POEA in TPU provided to the mats a suitable morphology for cellular growth. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 601-607, 2017. © 2016 Wiley Periodicals, Inc.

  8. Biopolymer-based thermoplastic mixture for producing solid biodegradable shaped bodies and its photo degradation stability

    Science.gov (United States)

    Sulong, Nurulsaidatulsyida; Rus, Anika Zafiah M.

    2013-12-01

    In recent years, biopolymers with controllable lifetimes have become increasingly important for many applications in the areas of agriculture, biomedical implants and drug release, forestry, wild life conservation and waste management. Natural oils are considered to be the most important class of renewable sources. They can be obtained from naturally occurring plants, such as sunflower, cotton, linseed and palm oil. In Malaysia, palm oil is an inexpensive and commodity material. Biopolymer produced from palm oil (Bio-VOP) is a naturally occurring biodegradable polymer and readily available from agriculture. For packaging use however, Bio-VOP is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Thus, research workers have developed several methods to blend Bio-VOP appropriately for industrial uses. In particular, injections moulding processes, graft copolymerisation, and preparation of blends with thermoplastic polymers have been studied to produce solid biodegradable shaped bodies. HDPE was chosen as commercial thermoplastic materials and was added with 10% Bio-VOP for the preparation of solid biodegradable shaped bodies named as HD-VOP. The UV light exposure of HD-VOP at 12 minutes upon gives the highest strength of this material that is 17.6 MPa. The morphological structure of HD-VOP shows dwi structure surface fracture which is brittle and ductile properties.

  9. A SURVEY REGARDING THE AWARENESS OF THERMOPLASTIC RESINS AMONG BULGARIAN DENTISTS AND DENTAL TECHNICIANS

    Directory of Open Access Journals (Sweden)

    Bozhana Chuchulska

    2018-01-01

    Full Text Available Thermoplastic materials (TMs are used more than a century in dentistry worldwide, but in Bulgaria, there is limited information about their properties and indications. These materials let the specialists widen the application of full and partial dentures even in difficult clinical cases. Objective: A survey regarding the awareness of the properties, the drawbacks and the indications of the thermoplastic materials for dental purposes in Bulgaria. Material and method: Inquiry ranged from April 2016 until October 2016. The participants were 289 dentist and dental technicians in Bulgaria. The questions regard area of expertise, gender, age, years of experience; awareness of the types of TMs, members and working protocol; properties of the materials, personal observations of the participants. Results: Most of the participants work in a private practice, and half of them are familiar with the TMs in general. Conclusion: This study shows that 52% of the participants are aware of have some information about TM, 82% of them know the polyamides, 25% the thermoplastic acrylic resins, 15% polyoxymethylene, 4% polyolefin and only 1,5% Polyan. 42% use these materials in their practice and are familiar with the technological and working protocol and only 36% report that they are aware of their properties, disadvantages and indications.

  10. Thermal Characterization of Modified Tacca Leontopetaloides Starch and Natural Rubber Based Thermoplastic Elastomer

    International Nuclear Information System (INIS)

    Ainatul Mardhiah Mohd Amin; Nur Shahidah Ab Aziz; Nurul Shuhada Mohd Makhtar; Miradatul Najwa Mohd Rodhi; Suhaila Mohd Sauid

    2014-01-01

    The purpose of this study is to identify the potential of Tacca leontopetaloides starch as bio-based thermoplastic elastomers, TPEs. Starch based polymer had been recognized to have highly potential in replace existing source of conventional elastomeric polymer. The modification process of blending starch with natural rubber, plasticizers, additives, and filler contribute to the enhancement and improvement for the properties of starch in order to produce biopolymers by approaching the properties of TPEs. Thermal properties of starch based thermoplastic was studied to evaluate the decomposition and degradation of the samples by using Thermogravimetric Analysis, TGA while the properties of endothermic reactions of the samples were thermally analyzed via Differential Scanning Calorimetry, DSC. From the analysis, it was found that the thermal properties of samples were revealed by recognizing GM-2 (green materials, GM) has high thermal resistance towards high temperature up to 480.06 degree Celsius with higher amount of residue which is 4.97 mg compared to other samples. This indicates GM-2 comprises of superior combination of ratio between natural rubbers and glycerol (plasticizer) in purpose of approaching the properties of Thermoplastic Elastomers, TPEs. (author)

  11. Nanocomposites Based on Thermoplastic Polymers and Functional Nanofiller for Sensor Applications

    Directory of Open Access Journals (Sweden)

    Serena Coiai

    2015-06-01

    Full Text Available Thermoplastic polymers like polyolefins, polyesters, polyamide, and styrene polymers are the most representative commodity plastics thanks to their cost-efficient manufacturing processes, excellent thermomechanical properties and their good environmental compatibility, including easy recycling. In the last few decades much effort has been devoted worldwide to extend the applications of such materials by conferring on them new properties through mixing and blending with different additives. In this latter context, nanocomposites have recently offered new exciting possibilities. This review discusses the successful use of nanostructured dispersed substrates in designing new stimuli-responsive nanocomposites; in particular, it provides an updated description of the synthetic routes to prepare nanostructured systems having the typical properties of thermoplastic polymers (continuous matrix, but showing enhanced optical, conductive, and thermal features dependent on the dispersion topology. The controlled nanodispersion of functional labeled clays, noble metal nanoparticles and carbon nanotubes is here evidenced to play a key role in producing hybrid thermoplastic materials that have been used in the design of devices, such as NLO devices, chemiresistors, temperature and deformation sensors.

  12. Auto-synchronized laser scanning range sensor for thermoplastic pavement marking material thickness measurement

    Science.gov (United States)

    Sun, Wei; Chen, Xuemin; Chen, Yuanhang; Ekbote, Aditya; Liu, Richard Ce

    2006-03-01

    Pavement marking materials provide delineation on highways around the world. The condition of the marking materials is very important for the driver's safety as well as the comfort and the driving expenses. Currently thermoplastic pavement marking materials (TPMM) are widely used in states. Measuring the thickness of TPMM on pavement is an essential index to monitor the contractors, calculate durability of marking materials, and provide better information for the pavement marking evaluation. In recent years to measure the thickness of TPMM, a procedure involving pre-embedded plates sprayed with the marking materials has been widely accepted. This method is labor intensive, and cannot obtain a continuous-thickness profile. Therefore there are demands to develop a high-speed automatic measuring system for determining the thickness and uniformity of marking materials. In this paper, a laser range sensor based on auto-synchronized laser scanning is proposed for the thermoplastic pavement marking material thickness measurement. Compare to classical triangulation method, this approach doesn't scarify the system resolution for large field of view and it is more suitable for highway speed measurement. To achieve high speed measurement, PSD (Position Sensitive Detector) is used in the prototype system instead of CCD (Charge Couple Device) in traditional auto-synchronized system. The standoff distance and transverse scan range of the prototype system both are 1 foot. The lab test results show that the prototype system can measure the thermoplastic type thickness with error in 5mil at laser scanning rate up to 50Hz.

  13. Properties of Radiation Cured Elastomer/ Thermoplastic Blends Containing Different Additives

    International Nuclear Information System (INIS)

    Abou Zeid, M.M.; Shaltout, N.A.; Khalil, A.M.; El Miligy, A.A.

    2008-01-01

    The effect of different co agents on the physico-chemical properties of NBR/HDPE composites reinforced with 40 phr (part per hundred part of rubber by weight) HAF carbon black and cured with accelerated electrons was investigated. The co agents N, N- methylene bis acrylamide (MBAAm) and trimethylol propane trimethacrylate (TMPTMA) were used at a constant content of 10 phr. The physico-chemical properties such as tensile strength (TS), tensile modulus at 50% elongation (M50), elongation at break (Eb), hardness, soluble fraction (SF), swelling number (SN) and thermal properties were studied. The results obtained showed that the TMPTMA as a co agent is more effective than MDA in enhancing the mechanical and physical properties of NBR/HDPE vulcanized composites

  14. On a novel approach for optimizing composite materials panel using surrogate models

    NARCIS (Netherlands)

    De Guido, S.; Akcay-Perdahcioglu, Didem; Geijselaers, Hubertus J.M.; de Boer, Andries; Rolfes, R.; Jansen, E.L.

    2011-01-01

    This paper describes an optimization procedure to design thermoplastic composite panels under axial compressive load conditions. Minimum weight is the goal. The panel design is subject to buckling constraints. The presence of the bending-twisting coupling and of particular boundary conditions does

  15. Water desorption kinetics of polymer composites with cellulose fibers as filler

    Czech Academy of Sciences Publication Activity Database

    Vacková, Taťana; Kroisová, D.; Špatenka, P.

    2009-01-01

    Roč. 48, č. 1 (2009), s. 68-76 ISSN 0022-2348 Institutional research plan: CEZ:AV0Z40500505 Keywords : polymer composites * water desorption kinetics * thermoplastic matrix Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.716, year: 2009

  16. Mechanical and time-dependent behavior of wood-plastic composites subjected to tension and compression

    Science.gov (United States)

    Scott E. Hamel; John C. Hermanson; Steven M. Cramer

    2012-01-01

    The thermoplastics within wood—plastic composites (WPCs) are known to experience significant time-dependent deformation or creep. In some formulations, creep deformation can be twice as much as the initial quasi-static strain in as little as 4 days. While extensive work has been done on the creep behavior of pure polymers, little information is available on the...

  17. Effects of wood fiber characteristics on mechanical properties of wood/polypropylene composites

    Science.gov (United States)

    Nicole M. Stark; Robert E. Rowlands

    2003-01-01

    Commercial wood flour, the most common wood-derived filler for thermoplastics, is produced in a mixture of particle sizes and generally has a lower aspect ratio than wood and other natural fibers. To understand how wood flour and fiber characteristics influence the mechanical properties of polypropylene composites, we first investigated the effect of different sizes of...

  18. Hemp yarn reinforced composites – III. Moisture content and dimensional changes

    DEFF Research Database (Denmark)

    Madsen, Bo; Hoffmeyer, Preben; Lilholt, Hans

    2012-01-01

    Based on a comprehensive set of experimental data it is demonstrated that the moisture properties of aligned hemp fibre yarn/thermoplastic matrix composites are showing low moisture sorption capacity and low dimensional changes. Using a reference humidity of 65% RH, and a common span of ambient...

  19. Uniaxial Extensional Behavior of A--B--A Thermoplastic Elastomers: Structure-Properties Relationship and Modeling

    Science.gov (United States)

    Martinetti, Luca

    At service temperatures, A--B--A thermoplastic elastomers (TPEs) behave similarly to filled (and often entangled) B-rich rubbers since B block ends are anchored on rigid A domains. Therefore, their viscoelastic behavior is largely dictated by chain mobility of the B block rather than by microstructural order. Relating the small- and large-strain response of undiluted A--B--A triblocks to molecular parameters is a prerequisite for designing associated TPE-based systems that can meet the desired linear and nonlinear rheological criteria. This dissertation was aimed at connecting the chemical and topological structure of A--B--A TPEs with their viscoelastic properties, both in the linear and in the nonlinear regime. Since extensional deformations are relevant for the processing and often the end-use applications of thermoplastic elastomers, the behavior was investigated predominantly in uniaxial extension. The unperturbed size of polymer coils is one of the most fundamental properties in polymer physics, affecting both the thermodynamics of macromolecules and their viscoelastic properties. Literature results on poly(D,L-lactide) (PLA) unperturbed chain dimensions, plateau modulus, and critical molar mass for entanglement effect in viscosity were reviewed and discussed in the framework of the coil packing model. Self-consistency between experimental estimates of melt chain dimensions and viscoelastic properties was discussed, and the scaling behaviors predicted by the coil packing model were identified. Contrary to the widespread belief that amorphous polylactide must be intrinsically stiff, the coil packing model and accurate experimental measurements undoubtedly support the flexible nature of PLA. The apparent brittleness of PLA in mechanical testing was attributed to a potentially severe physical aging occurring at room temperature and to the limited extensibility of the PLA tube statistical segment. The linear viscoelastic response of A--B--A TPEs was first

  20. Thermoplastic polyolefins as formaldehyde free binders in highly filled lignocellulosic panel boards: using glycerine as a processing aid in kenaf fiber polypropylene boards

    Directory of Open Access Journals (Sweden)

    Anand Ramesh Sanadi

    2008-12-01

    Full Text Available A new technique was developed to make highly loaded (up to 95% formaldehyde free natural fiber boards. The purpose of the paper is to report a broad study on 85% kenaf boards using linear thermoplastic polymers as the binder in preparing the boards to determine if these materials have potential in commercial applications by comparing them to other commercial materials. In these materials, linear thermoplastic polymer chains act as an adhesive and the product resembles a typical wood based panel (e.g., phenol formaldehyde fiber board. The process involved the use of small amount of glycerine in the fiber to enhance processibility in a thermo-kinetic mixer followed by hot pressing. In this paper, we report the properties of 85% by weight kenaf fiber boards using polypropylene as the adhesive. A maleated polypropylene was used to improve the adhesion and stress transfer between the adhesive and kenaf fiber. The addition of 2% by weight of glycerine based on the dry weight of kenaf fiber resulted in the best properties of the boards. Differential scanning calorimetric studies suggested that the glycerine had a little effect on the percent crystallinity of the matrix. Dynamic mechanical tests of the 85% boards showed some differences compared to conventional 60% by weight kenaf-PP composites. The 85% kenaf boards had a flexural strength of 75 MPa and a flexural modulus of 6.8 GPa with a specific gravity of 1.24. These properties are comparable to standard formaldehyde free high density hardboards with flexural strengths of 48.3 MPa and flexural modulus of 5.5 GPa, and a specific gravity of 1.28. This paper gives a broad overview of an initial study of these new materials.