Refractory castables Al2O3-MgO advanced boron-containing

International Nuclear Information System (INIS)

Morbioli, G.G.; Braulio, M.A.L.; Pandolfelli, V.C.

2011-01-01

Alumina-magnesia refractory castables present high corrosion resistance mainly due to the in situ spinel (MgAl 2 O 4 ) formation. For the steel industry, the earlier its generation the best would be the castable's working performance. Taking this aspect into account, alternatives to replace silica fume, which is the most traditional liquid former inducer in this system, were evaluated in this study, by adding boron-containing compounds. Faster spinel and calcium hexaaluminate (CA 6 ) formation was attained through a transient liquid, ensuring remarkable castable's creep resistance and hot modulus of rupture. In this context, a novel route to design in situ spinel forming castable is presented, with great potential to increase the performance of this class of refractory. (author)

The effect of coating patterns with spinel-based investment on the castability and porosity of titanium cast into three phosphate-bonded investments.

Science.gov (United States)

Pieralini, Anelise R F; Benjamin, Camila M; Ribeiro, Ricardo Faria; Scaf, Gulnara; Adabo, Gelson Luis

2010-10-01

This study evaluated the effect of pattern coating with spinel-based investment Rematitan Ultra (RU) on the castability and internal porosity of commercially pure (CP) titanium invested into phosphate-bonded investments. The apparent porosity of the investment was also measured. Square patterns (15 × 15 × 0.3 mm(3)) were either coated with RU, or not and invested into the phosphate-bonded investments: Rematitan Plus (RP), Rema Exakt (RE), Castorit Super C (CA), and RU (control group). The castings were made in an Ar-arc vacuum-pressure machine. The castability area (mm(2) ) was measured by an image-analysis system (n = 10). For internal porosity, the casting (12 × 12 × 2 mm(3) ) was studied by the X-ray method, and the projected porous area percentage was measured by an image-analysis system (n = 10). The apparent porosity of the investment (n = 10) was measured in accordance with the ASTM C373-88 standard. Analysis of variance (One-way ANOVA) of castability was significant, and the Tukey test indicated that RU had the highest mean but the investing technique with coating increased the castability for all phosphate-bonded investments. The analysis of the internal porosity of the cast by the nonparametric test demonstrated that the RP, RE, and CA with coating and RP without coating did not differ from the control group (RU), while the CA and RE casts without coating were more porous. The one-way ANOVA of apparent porosity of the investment was significant, and the Tukey test showed that the means of RU (36.10%) and CA (37.22%) were higher than those of RP (25.91%) and RE (26.02%). Pattern coating with spinel-based material prior to phosphate-bonded investments can influence the castability and the internal porosity of CP Ti. © 2010 by The American College of Prosthodontists.

Castability of Ti-6Al-7Nb alloy for dental casting

OpenAIRE

Wang, Tie Jun; 小林, 郁夫; 土居, 壽; 米山, 隆之

1999-01-01

Castability of Ti-6Al-7Nb alloy, CP Ti, and Co-Cr alloy was examined for mesh type and plate type specimens. The casting was carried out with a pressure type casting machine and commercial molding material. The castability of the mesh type specimen was evaluated in terms of the number of cast segments (castability index), and that of the plate type was evaluated by the area of the speci­men (casting rate). X-ray images processed by a digital imaging technique were used to identify the casting...

Effect of furnace type and ceramming heat treatment conditions on the biaxial flexural strength of a canasite glass-ceramic.

Science.gov (United States)

Johnson, A; Shareef, M Y; van Noort, R; Walsh, J M

2000-07-01

To assess the effect of different heat treatment conditions when using two different furnace types on the biaxial flexural strength (BFS) of a fluorcanasite castable glass-ceramic. Two furnace types, one a programmable furnace (PF), the other a dental laboratory burnout furnace (DLF), were used with various ceramming times to determine their effect on the BFS of a fluorcanasite castable glass-ceramic. The glass-ceramic material was cast to produce discs of 12 mm diameter and 2 mm thickness using the lost wax casting process (n = 80). After casting, both furnace types were used to ceram the discs. Half the discs were not de-vested from the casting ring before ceramming but cerammed in situ (DLF) and half were de-vested before ceramming (PF). All the discs were given a nucleation heat treatment at 520 degrees C for 1 h and then cerammed at 860 degrees C using four heat soak times (0.5, 1, 2 and 3 h). The DLF furnace had a rate of climb of 13 degrees C/min and the PF furnace had a rate of climb of 5 degrees C/min to 520 degrees C and 3 degrees C/min to 860 degrees C. After ceramming the discs were de-vested and the BFS determined using a Lloyd 2000R tester. The maximum BFS values seen for both furnace types were almost identical (280 MPa), but were achieved at different heat soak times (1 h DLF, and 2 h PF). The only significant differences in BFS values for the two furnaces were between the 0.5 and 2 h heat soak times (p < or = 0.05). Individual differences were seen between results obtained from each furnace type/heat soak times evaluated (p < or = 0.05). Already available dental laboratory burnout furnaces can be used to ceram fluorcanasite glass-ceramic castings to the same BFS values as more expensive and slower specialist programmable furnaces.

Possibilities of special cements in ceramic applications

International Nuclear Information System (INIS)

Capmas, A.; Bier, T.A.

1993-01-01

About 25 years ago, the only way to have confinement material for high temperature applications was to prepare a ceramic by sintering or fusion at high temperature. A new technology came, with the production of Low Cement Castables. This new product was obtained by a careful choice of the granulometry of the aggregates, an optimization of the defloculation of fine particles, including the cement (Calcium Aluminate Cement) and the addition of silica fume. Silica fume brought two improvements: a) a fluidifying effect, due partly to the low sensitivity of viscosity to pH, and partly to the geometric effect of the nicely spherical particle, b) a chemical effect, brought by the reaction of silica and Calcium Aluminate Cement to give a coherent zeolithic structure, through which water could escape during the first firing. From a ceramist point of view, it is interesting to understand how this components, nearly colloidal system mixed in water can be heated up to ceramization without any noticeable change in mechanical characteristics and shrinkage. From a more practical point of view, it is also interesting to realize that some characteristics, usually attributed only to ceramics, also apply with low cement castables technology: high compressive strength, flexural strength, corrosion resistance, abrasion resistance, impact resistance. (orig.)

Técnicas para avaliação da consolidação de suspensões cerâmicas com o uso de diferentes ligantes Techniques for setting evaluation of ceramic suspensions with different binders

Directory of Open Access Journals (Sweden)

I. R. Oliveira

2007-06-01

Full Text Available O desenvolvimento de concretos refratários avançados exige uma otimização simultânea das propriedades reológicas (fluidez e trabalhabilidade e do tempo de desmoldagem desses materiais. Geralmente, tais propriedades, bem como as variáveis que as influenciam, são avaliadas diretamente no concreto refratário por meio de medidas de fluidez e da resistência mecânica. Tal procedimento demanda tempo e limita a investigação sobre todas as possíveis combinações de variáveis que podem influenciar o mecanismo de consolidação a partir de diferentes agentes ligantes. Neste contexto, esse trabalho tem como objetivo apresentar técnicas alternativas que podem facilitar a avaliação da consolidação de suspensões cerâmicas com o uso de diferentes ligantes, correlacionando propriedades macroscópicas como trabalhabilidade e o tempo de desmoldagem de concretos refratários. Tais técnicas consistem em medidas de condutividade elétrica, da temperatura, dos módulos de armazenamento (G' e de perda (G" dos materiais (ensaios reológicos oscilatórios, e da resistência do material a uma deformação axial imposta (ensaios reológicos de força normal.The development of advanced refractory castables demands a simultaneous optimization of rheological properties (fluidity and workability and the time for demolding. Generally, such properties and the variables that influence them, (temperature and additives are directly evaluated in the refractory castable. Nevertheless, such procedure demands time and limits the investigation related to the variables that can influence the suspensions consolidation mechanism. In this context, the objective of this work is to present alternative techniques that could better evaluate the setting of ceramic suspensions containing different binders. The results obtained can be correlated with castable macroscopic properties such as workability and demolding time. These techniques comprise the measurements of

DESIGN OF EXPERIMENTS IN THE STUDY OF BAUXITE REFRACTORY CASTABLE PROPERTIES

Directory of Open Access Journals (Sweden)

Ilona Kieliba

2017-07-01

Full Text Available This paper presents results of an investigation of the influence of preparation conditions of low-cement refractory castables on their service properties using experiment planning methods. Using the orthogonal Plackett-Burman design, the influence of the amount of water, vibration time, curing conditions and firing conditions on the service properties of the finished refractory castable (apparent density, open porosity, permanent linear changes, Young's modulus, bending strength and compressive strength at ambient temperature is demonstrated. It is found that, among the investigated properties under the conditions of the conducted experiment, only the mixing time is a negligible factor that has no significant influence on the process of developing service properties of low-cement bauxite castables.

EFFECTS OF LIGHTWEIGHT MULLITE-SILICA RICH GLASS COMPOSITE AGGREGATES ON PROPERTIES OF CASTABLES

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Li Y.

2013-09-01

Full Text Available Mullite-silica rich glass (MSRG composite is a material which is more efficient than chamotte for refractory utilization of clay. The effects of lightweight MSRG composite aggregate on the properties of refractory castables were studied by XRD, SEM and EDS, etc. Comparing with a common lightweight chamotte aggregate, it was found that the hot modulus of rupture, refractoriness under load and thermal shock resistance of the castable with lightweight MSRG aggregate were higher than those of the castable with a common lightweight chamotte aggregate because MSRG did not contain silica crystalline phases and contained a liquid phase with very high viscosity at high temperature. The castables with lightweight chamotte aggregate have higher thermal expansion because of existence of cristobalite and quartz, and have lower thermal conductivity because of higher porosity.

Nucleation and crystallization behaviors of nano-crystalline lithium–mica glass–ceramic prepared via sol–gel method

Energy Technology Data Exchange (ETDEWEB)

Tohidifar, M.R. [Department of Materials Science and Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Alizadeh, P., E-mail: p-alizadeh@modares.ac.ir [Department of Materials Science and Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Riello, P. [Department of Molecular Sciences and Nanosystems, University of Ca’Foscari, Venice (Italy)

2012-06-15

Graphical abstract: The effects of nucleation and crystallization treatments on nano-crystalline lithium–mica glass–ceramic, synthesized by sol–gel technique, were investigated. It was found that MgF{sub 2} crystals act as nuclei centers for the mica crystallization so that a large quantity of mica crystallites was obtained following nucleation process. The crystallization activation energy for both the un-nucleated and nucleated samples was measured as 400.2 and 229.6 kJ mol{sup −1}, respectively. The calculated Avrami exponents demonstrated that the growth mechanism of mica crystallites changes from the needle-like to three-dimensional growth with applying the appropriate nucleation treatment ▪. Highlights: ► Crystallization temperature shifts to 625 from 680 °C following nucleation process. ► Activation energy of crystallization for the nucleated specimen is 229.6 kJ mol{sup −1}. ► Crystallization activation energy for the un-nucleated specimen is 400.2 kJ mol{sup −1}. ► Needle-like growth is predominant growth mechanism for un-nucleated sample. ► Three-dimensional growth is predominant growth mechanism for nucleated sample. -- Abstract: The paper investigates the effects of nucleation and crystallization treatments on nano-crystalline lithium–mica glass–ceramics, taking the composition LiMg{sub 3}AlSi{sub 3(1+x)}O{sub 10+6x}F{sub 2} (x = 0.5) and 8 mass% MgF{sub 2} synthesized by sol–gel technique. Here, X-ray diffraction, thermal analysis and transmission electron microscopy were used to assess the structural evolutions of as-synthesized nano-crystalline lithium–mica glass–ceramics. It was found that MgF{sub 2} crystals perform as nuclei centers for the mica crystallization hence; a large quantity of mica crystallites obtained following the nucleation process at 400 °C for 12 h. For both the un-nucleated and nucleated samples, the crystallization activation energy was measured as 400.2 and 229.6 kJ mol{sup −1

Relevant parameters in the micro silica selection for the self-flowing ultra-low cement castables production

International Nuclear Information System (INIS)

Studart, A.R.; Pandolfelli, V.C.; Rodrigues, J.A.; Vendrasco, S.L.

1997-01-01

Self-flowing ultra-low cement castables typically contain a large fraction of the particles, usually fume silica, which increase their flowability and mechanical strength at low temperatures. Fume silicas available in the market differ mainly from their amount of impurities. It is assumed that the content of soluble alkali and free carbon containing in this raw-material affects strongly the processing of self-flowing castable. In this work high alumina castables with gap-sized particle size distribution were prepared to evaluate their flowability, workability and mechanical strength for each sort of fume silica studied. It was observed that the amount of impurities affects both deflocculation and setting time of the castables and their cold and hot mechanical strength. Considerations regarding the physical and chemical characteristics relevant for selecting fume silicas for the production of self-flowing castables are presented and discussed. (author)

Castability of Traditionally Wrought Ni-Based Superalloys for USC Steam Turbines

Energy Technology Data Exchange (ETDEWEB)

Jablonski, P D; Cowen, C J; Hawk, J A; Evens, N; Maziasz, P

2011-02-27

The high temperature components within conventional coal fired power plants are manufactured from ferritic/martensitic steels. In order to reduce greenhouse gas emissions the efficiency of pulverized coal steam power plants must be increased. The proposed steam temperature in the Advanced Ultra Supercritical (A-USC) power plant is high enough (760°C) that ferritic/martensitic steels will not work due to temperature limitations of this class of materials; thus Ni-based superalloys are being considered. The full size castings are quite substantial: ~4in thick, several feet in diameter and weigh 5-10,000lb each half. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled in order to produce relevant microstructures. A multi-step homogenization heat treatment was developed in order to better deploy the alloy constituents. The castability of two traditionally wrought Ni-based superalloys to which minor alloy adjustments have been made in order to improve foundry performance is further explored.

Produção de cerâmicas celulares por emulsão seguida de gelificação Production of cellular ceramics by gel casting ceramic emulsions

Directory of Open Access Journals (Sweden)

E. de Sousa

2011-03-01

Full Text Available As cerâmicas celulares têm sido produzidas por diferentes métodos, resultando em uma ampla faixa de estruturas e propriedades. Este trabalho descreve uma nova rota para a produção de cerâmicas celulares, a qual se baseia na gelificação de emulsões constituídas de suspensões cerâmicas aquosas contendo monômeros orgânicos solúveis em água e uma fase líquida apolar emulsificada (querosene. Os efeitos do teor de sólidos e da fração de querosene nas propriedades reológicas das emulsões foram avaliados. A estrutura celular foi analisada por microscopia eletrônica de varredura e revelou poros isolados nas amostras de baixa porosidade, os quais mudaram para uma rede interconectada de poros com o aumento da porosidade. Compressão diametral foi usada para avaliar a resistência mecânica das amostras sinterizadas, a qual variou entre 2,0 e 48 MPa, dependendo da porosidade.Cellular ceramics have been produced by several methods, resulting in a wide range of structures and properties. This work describes a novel route to produce cellular ceramics based on the gel casting of emulsions consisting of an aqueous ceramic suspension containing water-soluble organic monomers and an emulsified insoluble liquid phase (kerosene. The effects of solids loading and kerosene content on the rheological properties of emulsions were evaluated. SEM of the cellular structure revealed isolated pores for samples with low porosity, which changed to an interconnected network of pores as the porosity increased. Diametrical compression was used to evaluate the strength of sintered samples, which varied in the range of 2.0 and 48 MPa, depending on the porosity.

Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of calcined alumina

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Pattem Hemanth Kumar

2014-12-01

Full Text Available A new class of conventional and low-cement ferrochrome slag-based castables were prepared from 40 wt.% ferrochrome slag and 45 wt.% calcined bauxite. Rest fraction varied between high alumina cement (HAC acting as hydraulic binder and calcined alumina as pore filling additive. Standard ASTM size briquettes were prepared for crushing and bending strengths evaluation, and the samples were then subjected to firing at 800, 1100 and 1300 °C for a soaking period of 3 h. The microstructure and refractory properties of the prepared castables have been investigated using X-ray diffraction (XRD, scanning electron microscopy (SEM, cold crushing strength, modulus of rupture and permanent linear changes (PLCs test. Castables show good volume stability (linear change <0.7% at 1300 °C. The outcomes of these investigations were efficacious and in accordance with previously reported data of similar compositions. High thermo-mechanical and physico-chemical properties were attained pointing out an outstanding potential to increase the refractory lining working life of non-recovery coke oven and reheating furnaces.

Mushy Zone Properties and Castability of Aluminium Foundry Alloys

Energy Technology Data Exchange (ETDEWEB)

Dahle, A.K.

1996-01-01

The growing application and market share of aluminium castings demand better understanding of the mechanisms of defect formation during casting. Although casting is a cost-effective production route, inadequate reproducibility and quality of the cast structure often restrict the utilization of castings. This doctoral thesis aims to (1) determine how the solidification conditions affect the rheological behaviour in the partially solidified state, (2) to measure how alterations in solidification variables influence castability, and (3) to investigate the relationship between mushy zone rheology and castability. The development of mechanical strength in the mushy zone was measured as a function of chemical composition. Measurements of the dendrite coherency point provided accurate determination of the point where the dendrite network is established. The strength measurements confirm that the dendrites are largely independent and free-floating before dendrite coherency. The point and rate of strength development in the subsequently established interdendritic network strongly depend on the size and morphology of the dendrites and fraction solid. The castability investigation was limited to evaluations of fluidity and feeding. Fluidity measurements showed a complex effect of increased grain refinement. Alterations of the concentration and type of main alloying element gave a direct relationship between mushy zone rheology and fluidity. The range of the operating feeding mechanisms during solidification is directly related to the rheological properties of the mushy zone. 251 refs., 77 refs., 25 tabs.

Permeabilidade de concretos refratários multifuncionais Permeability of multifunctional refractory castables

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M. D. M. Innocentini

2001-03-01

Full Text Available Concretos multifuncionais oferecem como principal vantagem a possibilidade de aplicação do material refratário através de diversas técnicas de instalação (p.e. socagem, vibração, projeção, auto-escoamento variando-se apenas o teor de água. Essa versatilidade durante a etapa de aplicação associada à necessidade de redução do estoque de materiais refratários nas indústrias siderúrgicas têm resultado em uma crescente demanda por concretos multifuncionais. No entanto, cabe avaliar se a versatilidade desse tipo de concreto durante a aplicação também é observada em etapas posteriores à instalação, particularmente nos processos de secagem e aquecimento do revestimento refratário. A permeabilidade é uma das principais características que influenciam a velocidade de secagem dos concretos e a possibilidade de explosão do revestimento durante o aquecimento. O objetivo deste trabalho foi comparar a permeabilidade de concretos refratários multifuncionais com composições normalmente aplicadas com técnicas específicas de instalação. Os resultados indicam que a distribuição granulométrica e o teor de água adicionada são os principais fatores determinantes da permeabilidade de concretos de alta alumina com ultra-baixo teor de cimento.The main advantage of multifunctional castables is their ability of being applied using different installation techniques (i.e., ramming, vibration, gunning, self-flowing, etc.. Such versatility during the placing procedure associated to the necessity of reducing the amount of spare refractory material in the steel-making industries have resulted in an increasing demand for multifunctional castables. However, it is important to evaluate whether the benefits of these castables during installation are also observed after the start-up of equipment, particularly along the drying and heating processes of the refractory lining. Permeability is one of the main properties that influences the

Propriedades mecânicas de espumas cerâmicas produzidas via "gelcasting" Mechanical properties of ceramic foams produced by gelcasting

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F. S. Ortega

2003-03-01

Full Text Available Cerâmicas porosas são materiais de grande interesse tecnológico, devido à associação de propriedades únicas como alta refratariedade e inércia química com alta permeabilidade, alta área superficial e baixa condutividade térmica. No entanto, o aumento da porosidade resulta, invariavelmente, na deterioração das propriedades mecânicas. Este trabalho faz uma investigação sobre as propriedades mecânicas de espumas cerâmicas obtidas pela aeração de suspensões associada à polimerização "in situ" de monômeros orgânicos previamente adicionados (processo gelcasting. A macroestrutura resultante deste processo é constituída por poros que tendem a uma geometria esférica, a qual minimiza a concentração de tensões mecânicas. Além disso, as paredes dos poros podem ser completamente densificadas, proporcionando uma microestrutura homogênea. A resistência mecânica de espumas cerâmicas com várias densidades foi avaliada por flexão em quatro pontos e por compressão. Os resultados mecânicos foram analisados através da estatística de Weilbull. O módulo elástico das amostras foi caracterizado pelo método de ressonância mecânica de barras. Os resultados obtidos possibilitam uma melhor compreensão dos fatores que determinam as propriedades mecânicas desta nova classe de material, fornecendo subsídios para futuros desenvolvimentos.Porous ceramics have great technological importance, since they combine ceramics unique properties, such as refractoriness and chemical resistance, with high surface area, high permeability and low thermal conductivity. Nevertheless, increasing porosity generally deteriorates the mechanical behavior of ceramics. In this work, the mechanical properties of ceramic foams produced by the aeration of ceramic suspensions associated to the polymerization of previously added monomers (gelcasting process is investigated. The macrostructure that results from this process is constituted of nearly

Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of microsilica addition

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Pattem Hemanth Kumar

2014-06-01

Samples with decreasing cement content 15–05 wt.% were formulated in combination of both slag and calcined bauxite as matrix components. Effects of varying 0–10 wt.% microsilica as a micro-fine additive in these castables were investigated in this work. Pore filling properties of microsilica improved apparent porosity and bulk density. Phase analysis through X-ray diffraction techniques demonstrates successful formation of spinel and mullite crystalline phases. Mechanical behavior was evaluated through cold crushing strength and residual cold crushing strength after five consecutive water quenching cycles. Scanning electron microscopy measurements were carried out in order to better understand the packing density and reaction mechanisms of fired castables. Slag containing castables portrays good thermal properties such as thermal shock resistance, permanent linear change and pyrometric cone equivalent.

Obtenção de concretos auto-escoantes zero-cimento a partir do controle reológico da matriz Production of self-flow zero-cement castables based on matrix rheological control

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A. R. Studart

2000-03-01

Full Text Available Os concretos refratários auto-escoantes com reduzido teor de cimento têm se destacado pelo fato de associarem a facilidade de aplicação dos concretos de elevada fluidez, com o bom desempenho termomecânico dos refratários contendo baixo teor de CaO. Através do controle simultâneo da distribuição granulométrica e do estado de dispersão da matriz, é possível eliminar o cimento aluminoso (fonte de CaO e quaisquer outros ligantes hidráulicos do concreto, mantendo sua auto-escoabilidade. Os concretos obtidos, denominados zero-cimento, apresentam resistência mecânica a verde compatível com aplicações industriais e excelentes propriedades a altas temperaturas. Neste trabalho, são apresentadas as condições de dispersão da matriz necessárias para a obtenção dos concretos zero-cimento, após um ajuste granulométrico prévio. As faixas de pH e de teor de dispersante ideais para a otimização da reologia da matriz são apresentadas graficamente em um mapa de estabilidade, o qual mostrou-se uma ferramenta bastante útil para a formulação dos concretos auto-escoantes zero-cimento.Self-flow low-cement refractory castables have attracted much attention in the latest years because they combine the installation benefits of high-flowability castables with the good thermomechanical behaviour of low CaO-content refractories. By simultaneously controlling the castable particle size distribution and the matrix dispersion state, it becomes possible to eliminate the aluminous cement (CaO source or any other hydraulic binder in the castable, keeping its self-flow ability. Such castables, named self-flow zero-cement castables, exhibit pre-firing mechanical strength compatible with industrial applications and outstanding high temperature properties. The matrix dispersion conditions necessary to obtain these castables are presented in this work. The optimum range of pH and dispersant amount for the matrix rheological optimisation are

Seleção de concretos refratários densos antierosivos para unidades de craqueamento catalítico fluidizado de petróleo Selection of dense antierosive refractory castables for fluid catalytic cracking units

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F. A. S. Serra

2012-03-01

Full Text Available Na indústria petroquímica a unidade de craqueamento catalítico fluidizado de petróleo é um importante equipamento para aplicação de concretos refratários devido à necessidade de se obter produtos especializados. Normalmente, a seleção destes materiais é baseada na análise química e em medidas de densidade aparente, resistência mecânica por compressão uniaxial e erosimetria a frio. Para avaliação dos requisitos de seleção usuais, cinco concretos de alta alumina, sendo três de baixo teor de cimento e dois convencionais de uso comercial, foram avaliados por resistência à compressão e erosimetria a frio. Testes complementares que atualmente não são utilizados no processo de seleção também foram realizados, tais como: resistência ao choque térmico, módulo de ruptura a quente e exposição em atmosfera de CO. A análise mostrou que as especificações vigentes são baseadas principalmente na experiência com a utilização de produtos não originalmente projetados para esta aplicação e que o desenvolvimento de produtos mais adequados é inibido pelas restrições das especificações atuais. Também se verificou que a seleção é limitada pela falta de ensaios que avaliem o desempenho em condições mais próximas das de uso. Neste sentido, o teste de resistência à deposição de carbono pela exposição em atmosfera de CO mostrou-se interessante por contribuir para uma melhor seleção dos concretos refratários densos antierosivos.In the petrochemical industry the fluidized catalytic cracking unit is an important vessel for refractory castables application due the necessity of obtaining specialized products. Usually, the selection of these materials is based on the chemical analysis, apparent density, cold crushing strength and cold erosion test. For the evaluation of the present selection requirements, five high-alumina castables, being three of low cement and two conventional of commercial use, were

Studies on the Castability of Pure Titanium (Part 3) Influence of casting pressure and sprue diameter on the titanium castability

OpenAIRE

YONEDA, TAKANORI; KUROIWA, AKIHIRO; IGARASHI, YOSHIMASA; OHNO, TAKAFUMI; SEKIGUCHI, YUUJI; INOUE, YOSHIHISA; MIGO, SHINYA

1998-01-01

We analyzed the external defects of castings with mesh grid patterns with 3 different kinds of phosphate bonded casting molds with 2 parameters (sprue diameter and casting pressure). Castability with pure titanium was affected by the parameters of sprue diameter, and casting pressure with different casting molds. The sprue condition was the most affective casting condition in the all directional pressure type casting machine. In 2 types of casting molds, one was strongly affected by the casti...

Effects of irradiation on ceramics for fusion-reactor applications

International Nuclear Information System (INIS)

Porter, D.L.

1982-12-01

The purpose of this study, coordinated with efforts of LANL and Grumman Aircraft, was to lay some basic groundwork to study the irradiation effects on the engineering properties of some useful classes of ceramic materials; ANL's efforts were pointed towards multiphase materials (glass ceramics and partially-stabilized zirconias). The materials were irradiated at 400 and 550 0 C to fast (E > 0.1 MeV) neutron fluences of approx. 2 x 10 22 n/cm 2 . Fluorophlogapite mica based glass ceramics (Macor, etc.) were found susceptible to weakening due to void formtion between mica plates. Composition variations within this class of glass ceramics seemed to cause sharp variations in the magnitude of the effect. Lithium silicate glass ceramic (ReX) showed sharp contrasts between the effects of ionization irradiation and displacement damage, neutron irradiation having little effect on the ReX structure while electron irradiation creating lithium silicate vitrification and rapid structural annealing

Evaluation of effect of recasting of nickel-chromium alloy on its castability using different investment materials: An in vitro study

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Abhinav Sharma

2016-01-01

Conclusions: Within the limitations of the study, it was concluded that there was no significant difference found in castability of different percentage combinations of new and once casted alloy using two investment materials. The addition of new alloy during recasting to maintain the castability of nickel-chromium alloy may therefore not be required.

Crystallization characteristics and physico-chemical properties of glass–ceramics based on Li2O–ZnO–SiO2 system; Características de cristalización y propiedades físico-químicas de los materiales vitrocerámicos compuestos a base del sistema Li2O-ZnO-SiO2

Energy Technology Data Exchange (ETDEWEB)

Salman, Saad M.; Salama, Samia N.; Abo-Mosallam, Hany A.

2017-11-01

Glass materials based on lithium zinc silicate system of the composition 24Li2O–20ZnO–56SiO2 LZS (mol%) were prepared and converted to glass–ceramics using controlled heat-treatment schedules. The LZS base glass system was modified by addition of Al2O3 and MO/ZnO replacements where MO=CaO, CdO and SrO oxides. Several crystalline phases were developed, including lithium zinc orthosilicate, α-quartz, β-spodumene solid solution, lithium meta and disilicate, Ca-wollastonite, Cd or Sr metasilicate, and Sr-zinc silicate of hardystonite type. The effects of crystallization process on some properties, like thermal expansion coefficient (TEC), chemical stability, and density of glass–ceramics were evaluated. The TEC of crystalline samples varied from 72×10−7 to 149×10−7K−1, 25–600 and density values in the range, 2.67–3.29g/cm3. The addition of Al2O3 and MO/ZnO replacements in the base glass led to improve the chemical durability of the glass–ceramics samples. As a result of the thermal and physico-chemical properties of the studied glass–ceramic, the materials acquire excellent properties and can be used to seal a variety of different metals and alloys. [Spanish] Los materiales de vidrio compuestos a base del sistema de silicato de cinc y de litio, de la composición 24Li2O–20ZnO-56SiO2 LZS (mol %), se prepararon y se convirtieron en vitrocerámica con regímenes de tratamiento térmico controlado. El sistema de vidrio de base LZS se modificó mediante la adición de reemplazos de Al2O3 y MO/ZnO, donde MO=óxidos de CaO, CdO y SrO. Se desarrollaron varias fases cristalinas, incluyendo ortosilicato de cinc y de litio, de cuarzo α, solución sólida de espomudeno, metal litio y disilicato, Ca-wollastonita, metasilicato Cd o Sr, y silicato de cinc Sr de tipo hardistonita. Se evaluaron los efectos del proceso de cristalización en algunas propiedades, como el coeficiente de expansión térmica, la estabilidad química y la densidad de las vitrocerámicas

Evaluation of torque loss in Co-Cr castable abutments after cyclic loading

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Somayeh Zeighami

2018-03-01

Conclusion: Misfit between the castable implant components can cause torque loss before and after cyclic loading. However, it is more appropriate to relate the results of this study to the screw loosening of the above mentioned abutments than judging their clinical performance.

Estudo sobre a associação de cerâmica a plasma rico em plaquetas na coluna vertebral de ratos Study about fusion using ceramic with platelet-rich plasma in the spine of rats

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Rita Delgado

2009-01-01

Full Text Available OBJETIVO: Analisar o efeito osteoindutor dos fatores de crescimento contidos no plasma rico em plaquetas (PRP quando associados a cerâmicas no processo de fusão na coluna vertebral de ratos. MATERIAL E MÉTODO: Laminectomia lombar foi realizada em 16 ratos Lewis isogênicos para implantar cerâmica. O PRP foi preparado no ato operatório a partir do sangue de outras duas cobaias.os grupos estudo e controle foram estabelecidos por randomização, recebendo o grupo estudo cerâmica associada a PRP e o controle apenas cerâmica. Os animais foram sacrificados após 10 semanas e as colunas enviadas para análise histopatológica. RESULTADOS: Intensa atividade osteoblástica e osteoclástica e completa reabsorção da cerâmica foram achados no grupo estudo. No grupo controle havia ilhotas de osso em meio a tecido fibroso e cerâmica não reabsorvida. Discussão: Os fatores de crescimento liberados pelas plaquetas agem ligando-se à superfície de osteoblastos e fibroblastos, estimulando a síntese de colágeno para formação de matriz óssea. macrófagos ativados continuam secretando os fatores de crescimento e estimulando a osteogênese. CONCLUSÃO: O uso de PRP associado a cerâmica mostrou maior atividade osteoblástica e osteoclástica e completa reabsorção da cerâmica em relação à enxertia da mesma isoladamente na coluna vertebral de ratos.OBJECTIVE: To assess the osteoinductive action of platelet-rich plasma when associated to ceramics in the spine of rats. MATERIAL AND METHOD: Laminectomy was performed in 16 isogenic Lewis rats for posterior ceramic grafting. PRP was prepared intraoperatively using blood collected from two other rats. Study and control groups were set by randomization, with the study group receiving ceramics associated to PRP, and the control group receiving only ceramics. The animals were sacrificed for histopathological analysis after 10 weeks. RESULTS: Strong osteoblastic and osteoclastic activity and full re

Effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process

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Wu S.

2010-01-01

Full Text Available To study the effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process, six sets of K2O-MgO-SiO2-F glasses were prepared by using B2O3 and P2O5 as sintering aid, respectively. Green bodies of the glass powder were formed by gel casting and sintered at 800, 850, 900, 950, 1000oC for 6 hours, resectively. The sintering and crystallization behavior were studied by thermal shrinkage , X-ray diffraction and SEM. The results showed that the shrinkage rate of the glass with 2wt% B2O3 and P2O5 was highest, while the rate of the glass with 5wt% P2O5 was lowest. An additional crystal other than fluorosilicic mica was precipitated in the glass ceramics generated by sintering of glass powder. The present results confirmed that the glass powder of pure K2O-MgO-SiO2-Fsystem had poor sinterability, while glass powder with minor addition of P2O5 and/or B2O3 showed good sinterability. This result was also verified by SEM.

Heterocoagulação como técnica para obtenção de cerâmicas porosas Porous ceramics through heterocoagulation process

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M. O. Carlos

2005-06-01

Full Text Available Devido ao custo da energia, tem crescido o interesse pelo uso de cerâmicas refratárias porosas como isolantes térmicos para aplicações em altas temperaturas. Isso se deve ao fato desses materiais aliarem propriedades intrínsecas das cerâmicas, como inércia química e refratariedade, à baixa condutividade térmica dos porosos. Uma das técnicas utilizadas na obtenção desses materiais consiste na adição de compostos orgânicos à matriz cerâmica, os quais volatilizam durante a queima. Essa técnica pode ter seu desempenho aprimorado (porosidade controlada pela utilização da heterocoagulação entre as partes inorgânicas e orgânicas. O objetivo desse trabalho foi avaliar o impacto da heterocoagulação na fabricação de cerâmicas porosas utilizando PVC ou amido como aditivo orgânico e alumina como componente inorgânico. Foram definidas as condições mais favoráveis à heterocoagulação para os dois incorporadores. Independente do tipo de incorporador, o aumento do teor utilizado resultou em cerâmicas mais porosas. Entretanto, um teor máximo de 50vol% do material orgânico foi escolhido, uma vez que maiores teores resultam em uma resistência mecânica insatisfatória. Verificou-se ainda que, em comparação com o processo convencional, as cerâmicas produzidas por heterocoagulação apresentaram maior homogeneidade microestrutural e resistência mecânica.The crisis faced by the energy sector has led to a growing interest in the use of refractory porous ceramics as high temperature insulators, due to their unique combination of properties: chemical inertia, refractoriness and low thermal conductivity. Among the several techniques employed in the production of these materials, the addition of organic particles, which volatilize during the first heat-up, to the ceramic matrix is one of the most promising techniques. This procedure can be optimized in order to attain a better control over the porosity using the

Improvement of castable for tundish lining; Tandeisshu you futeikei taikabutsu no kaizen

Energy Technology Data Exchange (ETDEWEB)

Takashi, Fujita.; Tanikawa, Kanji. [Kobe Steel Ltd., Kobe (Japan); Kamio, Hidetoshi.; Sugimoto, Masayuki.; Hosokawa, Kiyohiro.; Furukawa, Kunio. [Harima Ceramic Corp., Hyogo (Japan)

1998-12-01

To apply castable refractory, which contains 60% of calcined alumina composition, to Tundish Lining, composition of the castable refractory - content of alumina cement(AC), silica flour(SF) and residual expansion material was investigated and fluidity, modurus of rupture in bending(MOR) and stability in volume were improved. Because low AC content lowers MOR, SF content was increased. MOR measured after drying and after burning at 800 degree C got large when SF addition is increased, as well as of AC. Increased addition of SF made MOR measured after burning at 1000 degree C large but increasing of AC had no effect on it. Increasing of residual expansion material made differential change of linear change small, and resulted in good stability in volume, however, too much addition caused low fluidity. Field test in 20 metric tons Tundish Lining showed improvements in the life of refractory to 1.7 times longer and reduced cost of lining by 49%. (NEDO)

Clear Castable Polyurethane Elastomer for Fabrication of Microfluidic Devices

Science.gov (United States)

Domansky, Karel; Leslie, Daniel C.; McKinney, James; Fraser, Jacob P.; Sliz, Josiah D.; Hamkins-Indik, Tiama; Hamilton, Geraldine A.; Bahinski, Anthony; Ingber, Donald E.

2013-01-01

Polydimethylsiloxane (PDMS) has numerous desirable properties for fabricating microfluidic devices, including optical transparency, flexibility, biocompatibility, and fabrication by casting; however, partitioning of small hydrophobic molecules into the bulk of PDMS hinders industrial acceptance of PDMS microfluidic devices for chemical processing and drug development applications. Here we describe an attractive alternative material that is similar to PDMS in terms of optical transparency, flexibility and castability, but that is also resistant to absorption of small hydrophobic molecules. PMID:23954953

Characterization of ceramic ornaments of a theatre-like incense burner

International Nuclear Information System (INIS)

Lopez-Valenzuela, R.; Lopez-Palacios, J.A.; Jimenez-Reyes, M.; Tenorio, D.; Catano, G.

2010-01-01

Thirteen Teotihuacan-style ornaments of an incense burner were studied. Ceramic pastes, pigments and mica were analyzed by neutron activation, X-ray diffraction and scanning electron microscopy. Elemental (Sc, Cr, Fe, Co, Rb, Cs, La, Ce, Nd, Sm, Eu, Tb, Yb, Lu, Hf, Th and U) and statistical analyses of ceramic-body data showed that these pieces were made from the same raw material, which is chemically different from the fine orange ceramic of Teotihuacan. Montmorillonite and the classical components of sand were the minerals identified in the ceramic pastes. The white pigment contained calcium, titanium and aluminium, the yellow pigment was ocher, and the red pigment was a mixture of red ocher and cinnabar, the binder of the pigments being clay. Exoskeletons of diatoms and locust ootecs were found in the pigments. Mica was identified as biotite, identical with that coming from Monte Alban Oaxaca. We wish to undertake a historical reconstruction of these ornaments based on archaeometric and literature data. (author)

Obtenção e análise de cerâmicas porosas com a incorporação de produtos orgânicos ao corpo cerâmico Obtaining and analysis of porous ceramic with the incorporation of organic products to the ceramic body

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R. P. S. Dutra

2002-12-01

Full Text Available As cerâmicas porosas possuem um elevado potencial para serem usadas em diversas aplicações importantes. Combinando adequadamente matérias-primas e técnicas de processamento, é possível obter cerâmicas porosas com elevados valores de resistência mecânica, resistência ao ataque químico, elevada refratariedade e elevada uniformidade estrutural. Entre os vários métodos de obtenção de cerâmica porosa, o método de incorporação de produtos orgânicos ao corpo cerâmico é bastante utilizado quando se deseja trabalhar com a porosidade do produto. No entanto, muitas variáveis devem ser analisadas, a começar pela quantidade de material orgânico adicionado ao corpo cerâmico. Este trabalho tem como objetivo a elaboração de cerâmicas porosas com a incorporação do pó-de-madeira ao corpo cerâmico e a análise das propriedades físicas e mecânicas deste material com a variação da temperatura de processamento. Os resultados indicaram que o método é viável, constatando um aumento da fração de poros com a adição do material orgânico e boa resistência mecânica do material.The porous ceramic have a high potential to be used in several important applications. Combining raw materials with processing techniques appropriately is possible to obtain porous ceramic with high values of mechanical resistance, resistance to the chemical attack, high refratariety and high structural uniformity. Among the several methods of obtaining porous ceramic, the method of incorporation organic products of the ceramic body is very used when wish work with the porosity of the product. However, many variety should be analyzed, to begin the amount of organic material added to the ceramic body. This work has as objective the elaboration of porous ceramic with the incorporation of the wood powder to the ceramic body and the analysis of the physical and mechanical properties of this material with the variation of the processing temperature. The

La industria cerámica brasileña

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Pacheco Jordao, M. A.

2001-02-01

Full Text Available Ceramics play an important role in the Brazilian economy, with a participation estimated in 1% of the GNP ( Gross National Product, corresponding to about 6 billion dollars. The abundance of natural raw-materials, alternative energy sources, and the availability of practical technologies within the industrial equipments, caused a rapid evolution of the Brazilian industries, and several types of products from the various ceramic segments attained international quality levels, with significative exportation. He ceramic sector is very diverse and can be divided into the following classes: heavy clay ceramics, wall and floor tiles, refractory materials, sanitary ware, porcelain electric insulators, tableware, decorative china, ceramic filters and reservoirs for domestic use, technical ceramics, and thermal insulators. All these segments exist in Brazil, in a higher or lower stage of development and production capacity. Moreover, there are also manufacturers of synthetic glazes and colorants, plaster of paris, equipments and some auxiliary chemicals. In this paper, an overview of the main Brazilian ceramic segments is presented, excluding the glass, cement, and lime sectors, which, despite being ceramic, are generally treated in separate.

La cerámica juega un papel muy importante para la economía del país brasileño con una participación en el P.I.B (Producto Interior Bruto estimado en el 1%, correspondiendo a cerca de 6 millones de dólares. La abundancia de materias primas naturales, fuentes alternativas de energía y una amplia tecnología incorporada a los equipos industriales, han hecho que las industrias brasileñas evolucionasen rápidamente de forma que muchos tipos de productos de diferentes segmentos de la actividad cerámica alcanzasen niveles de calidad mundial, con cifras apreciables destinadas a la exportación. El sector industrial de la cerámica incluye producciones muy diversificados y puede ser dividido en los siguientes

Desempenho de concretos com agregados reciclados de cerâmica vermelha Performance of red ceramic recycled aggregate concrete

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A. E. B. Cabral

2009-12-01

do concreto, sendo que o agregado do tipo graúdo reciclado exerceu em todas as propriedades, uma maior influência.Construction and Demolition (C&D waste is an important portion of solid waste produced in Brazilian cities, corresponding around 50% of urban solid wastes. Among several representatives of C&D waste, red ceramic, originated from bricks and tiles used in constructions, is a considerable portion. The recycling of C&D waste making recycled aggregates has been a common practice, particularly in cities where there is an inaccessibility or shortage of natural aggregates, that propitiate high costs to acquire them. Intending determine the behavior of red ceramic recycled aggregates in concrete's production, it was made an experimental program based on a project of experiments. In this program, the fine and the coarse natural aggregates were substituted by theirs respective recycled aggregates. The water/cement ratio was also varied. The produced concretes were analyzed regarding three properties: axial strength, modulus of deformation and volume of permeable voids (VPP. All the proposed models had excellent determination coefficient, higher than 95%. Simulations were made using the proposed models. The results indicate the natural fine aggregate substitution by the recycled red ceramic fine aggregate results in an axial strength increment and for a natural coarse aggregate substitution by the recycled red ceramic coarse aggregate, a decrease. For the other concrete properties, it was observed that the recycled aggregate use, as for coarse as for fine aggregate, had a negative effect and the recycled coarse aggregate exercised a larger influence than the fine aggregate.

[Two years clinical observation of a kind of castable ceramic--IPS Empress].

Science.gov (United States)

Liu, Y; Li, Y; Nie, Y

1999-03-01

We used this material in clinic since 1995. Discussion on the prosthetic effects of the above-mentioned material to spreat it clinically. Through half to two years clinical observations to evaluate the effect of IPS Empress crowns in anterior teeth and inlays in posteriors. and Prosthesis made of this kind of material IPS Empress is one kind of excellent all-ceramic prosthetic material. IPS Empress also could be used in post crowns and the clinical effect was satisfactory.

The Influence of Pressure Die Casting Parameters on the Castability of AlSi11-SiCp Composites

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Konopka Z.

2015-03-01

Full Text Available The paper presents the method of preparing a composite slurry composed of AlSi11 alloy matrix and 10 vol.% of SiC particles, as well as the method of its high-pressure die casting and the measurement results concerning the castability of the obtained composite. Composite castings were produced at various values of the piston velocity in the second stage of injection, diverse intensification pressure values, and various injection gate width values. There were found the regression equations describing the change of castability of the examined composite as a function of pressure die casting process parameters. The conclusion gives the analysis and the interpretation of the obtained results.

Incidencia de chirridos con el uso de cerámica en cerámica Biolox Delta en artroplastía de cadera. [Incidence of squeaking using third-generation biolox® delta ceramic on ceramic bearing surfaces.

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Gerardo Zanotti

2014-06-01

Full Text Available In­tro­duc­ción: La superficie cerámica-cerámica causa complicaciones, como la fractura y la generación de ruidos articulares (squeaking. Este estudio muestra nuestra experiencia con la utilización del compuesto de matriz alúmina (cerámica Delta. Materiales­ y ­Métodos: Se evaluaron, en forma retrospectiva, 109 caderas, 97 pacientes, con edad promedio de 49 años (rango 17-77. Ciento dos de estas caderas fueron cirugías primarias, mientras que 7 fueron revisiones. Todos los componentes acetabulares fueron Pinnacle® (DePuy Orthopaedics, Warsaw, Indiana, EE.UU. La cerámica utilizada en todos los casos fue BIOLOX® Delta (Ceram Tec AG, Plochingen, Alemania. Resultados: El seguimiento fue de 37 meses (rango 24- 50. Se realizó la medición radiográfica de la anteversión, por el método de Ackland (rango 1°-35°, la inclinación (rango 22°-67°, el diámetro acetabular (rango 48-62 mm, el tamaño de la cabeza femoral (88: 36 mm y 21: 28 mm y la lateralización antes de la cirugía y después de ella. Se evaluó a todos los pacientes con el puntaje de Harris, los resultados fueron, en su mayoría, muy buenos y algunos, buenos. Las complicaciones fueron: una luxación (0,91%, una subluxación protésica (0,91%, una infección aguda (0,91%, una fractura periprotésica (0,91%, una rotura del inserto de cerámica (0,91%. Ningún paciente refirió ruidos o una cadera chirriante. Conclusión: En esta serie, no se reportaron episodios de chirridos, pese a la gran variación en la anteversión y la inclinación del componente acetabular. Creemos que la composición y el diseño de la cerámica de tercera genera- ción determinarían un menor índice de chirridos que las de segunda generación.

Evaluation of the shear bond strength of the union between two CoCr-alloys and a dental ceramic Avaliação da resistência ao cisalhamento da união entre duas ligas a base de CoCr e uma cerâmica

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Mariana Pretti

2004-12-01

Full Text Available INTRODUCTION: Based on the importance of the integrity of the metal/ceramic interface, the purpose of this work was to evaluate the shear bond strength of the metal-ceramic union of two Co-Cr alloys (Wirobond C, Bego; Remanium 2000, Dentaurum combined with Omega 900 ceramic (Vita Zahnfabrik. MATERIAL AND METHOD: Eleven cylindrical matrixes were made for each alloy, and the metallic portion was obtained with the lost wax casting technique with standardized waxing of 4mm of height and of 4mm of diameter. The ceramic was applied according to the manufacturer's recommendations with the aid of a teflon matrix that allowed its dimension to be standardized in the same size as the metallic portion. The specimens were submitted to the shear bond test in an universal testing machine (EMIC, with the aid of a device developed for such intention, and constant speed of 0.5mm/min. RESULTS AND CONCLUSIONS: The mean resistance was 48.387MPa for Wirobond C alloy, with standard deviation of 17.718, and 55.956MPa for Remanium 2000, with standard deviation of 17.198. No statistically significant difference was observed between the shear strength of the two metal-ceramic alloys.INTRODUÇÃO: Baseados na importância da integridade da interface metal-cerâmica, este trabalho tem como objetivo avaliar a resistência ao cisalhamento da união metal-cerâmica de duas ligas de Co-Cr (Wirobond C, Bego; Remanium 2000, Dentaurum combinadas com a cerâmica Omega 900 (Vita Zahnfabrik. MATERIAIS E MÉTODOS: Foram confeccionados 11 corpos-de-prova cilíndricos para cada liga utilizada, sendo que a porção metálica foi obtida por fundição pela técnica da cera perdida, através de enceramentos padronizados com 4mm de altura por 4mm de diâmetro. A aplicação da cerâmica foi realizada segundo recomendações do fabricante, com auxílio de uma matriz de teflon que permitia sua padronização com as mesmas dimensões da porção metálica. Os corpos-de-prova foram submetidos

Avaliação reológica de concretos refratários para projeção a úmido em aplicações siderúrgicas Rheological evaluation of steel-making wet-shotcrete refractory castables

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F. A. O. Valenzuela

2007-09-01

Full Text Available A crescente utilização de processos automatizados durante a etapa de bombeamento e na projeção de concretos refratários é o resultado do entendimento simultâneo das características microestruturais de empacotamento e da natureza reológica destes materiais. A projeção a úmido de concretos refratários desperta interesse tecnológico por não necessitar de moldes para o revestimento de equipamentos siderúrgicos. A técnica consiste em aplicar o material pulverizado sobre a superfície de instalação, onde a fluidez do concreto projetado é instantaneamente reduzida devido à ação de aditivos coagulantes, resultando em uma elevada taxa de deposição. O presente trabalho teve como objetivos identificar os fatores que influenciam o desempenho da projeção a úmido por meio da avaliação de concretos comerciais para canais de corrida, estabelecer critérios sistêmicos para formulação e aperfeiçoar uma técnica para caracterização reológica multi-estágios. Os resultados têm possibilitado o estabelecimento de critérios tecnológicos para a classificação de desempenho e para o desenvolvimento desta importante classe de materiais.The growing utilization of automated systems for pumping and projection of refractories castables is the result of the simultaneous understanding of packing´s microstructural characteristics and rheological nature of these materials. The wet-shotcrete of refractories castables presents a great technological interest because there is no need of molds for lining large areas. The process consist of applying the sprayed castable on the surface to be lined or repaired. As the material hits the surface to be coated the fluidity must be totally vanished by the action of setting additives, resulting in a high deposition rate. The present work has the objective to identify the factors that influence the performance of the wet-shotcrete through the evaluation of commercial castables for blast furnace trough

21 CFR 73.1350 - Mica-based pearlescent pigments.

Science.gov (United States)

2010-04-01

... LISTING OF COLOR ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1350 Mica-based pearlescent pigments. (a) Identity. (1) The color additive is formed by depositing titanium and/or iron salts onto mica, followed by...; titanium dioxide and iron oxide on mica. Mica used to manufacture the color additive shall conform in...

21 CFR 73.350 - Mica-based pearlescent pigments.

Science.gov (United States)

2010-04-01

... LISTING OF COLOR ADDITIVES EXEMPT FROM CERTIFICATION Foods § 73.350 Mica-based pearlescent pigments. (a) Identity. (1) The color additive is formed by depositing titanium salts onto mica, followed by heating to produce titanium dioxide on mica. Mica used to manufacture the color additive shall conform in identity to...

Caracterización química de pigmentos cerámicos a base de sulfoseleniuro de cadmio

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Gazulla Barreda, M. F.

2013-12-01

Full Text Available The present paper addresses the development of a methodology that allows the complete chemical characterisation of zirconcadmium sulfoselenide ceramic pigments including minor and major elements. To develop the methodology, five zircon-cadmium sulfoselenide pigments with different hues were selected, studying the different measurement process steps, from sample preparation to the optimisation of the measurement of the different components of the pigments by spectroscopic techniques (WD-XRF and elemental analysis by combustion and IR detection. The chemical characterisation method developed was validated with synthetic standards prepared from the mixture of certified reference materials and pure oxides because no certified referenced materials of this type of pigments were commercially available. The developed method can be used for a complete chemical characterization of zircon-cadmium sulfoselenide ceramic pigments with a very low uncertainty for all the elements analysed.El objetivo del presente trabajo es el desarrollo de una metodología que permita la caracterización química completa de pigmentos cerámicos a base de sulfoseleniuro de cadmio, incluyendo elementos mayoritarios y minoritarios. Para desarrollar la metodología, se seleccionaron cinco pigmentos a base de sulfoseleniuro de cadmio, estudiando las distintas fases del proceso de medida, desde la preparación de la muestra hasta la optimización de la medida de los distintos componentes de los pigmentos por técnicas espectroscópicas (WD-FRX y análisis elemental por combustión y detección mediante IR. El método de caracterización química desarrollado se validó con patrones sintéticos preparados a partir de la mezcla de materiales de referencia certificados y óxidos puros debido a que no existen comercialmente materiales de referencia certificados de este tipo de pigmentos. Este método se puede utilizar para la caracterización química completa de pigmentos a base de

Reaproveitamento de resíduo sólido proveniente do setor siderúrgico em cerâmica vermelha Utilization of solid waste from siderurgical industry in red ceramic

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G. E. Oliveira

2004-06-01

Full Text Available Este trabalho mostra os resultados de um estudo sobre a incorporação de resíduo sólido proveniente do setor siderúrgico na formulação de uma massa argilosa utilizada na fabricação de cerâmica vermelha. As massas preparadas continham os seguintes teores de resíduo de siderurgia: 0; 0,5; 1,0; 1,5; 2,0; 2,5 e 3,0% em peso. Os resultados de difração de raios X, distribuição de tamanho de partículas e limites de Atterberg são apresentados para as massas argilosas. Os corpos-de-prova foram conformados por extrusão a vácuo e queimados nas temperaturas de 850 ºC, 900 ºC, 950 ºC, 1000 ºC e 1050 ºC. As propriedades físico-mecânicas foram determinadas em função da temperatura de queima e do conteúdo de resíduo de siderurgia. Os resultados obtidos indicaram que o resíduo sólido de siderurgia adicionado modificou as características físico-químicas e, também, as propriedades da massa argilosa pura. As massas cerâmicas contendo resíduo de siderurgia têm potencial para serem empregadas na fabricação de produtos de cerâmica vermelha para a construção civil.This work presents the results of a study on the incorporation of solid waste from siderurgical industry in the formulation of a clayey mass used in the production of red ceramics. The prepared masses contained the following amounts of siderurgy waste: 0, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0wt%. The results of X-ray diffraction, granulometry and Atterberg's limits are presented for the ceramic masses. Test specimens were conformed by vacuum extrusion and fired at temperatures of 850 ºC, 900 ºC, 950 ºC, 1000 ºC and 1050ºC. The physical-mechanical properties were determined as a function of firing temperature and content of siderurgy waste. The results indicate that the addition of siderurgy solid waste modify the physic-chemical characteristics of the clayey mass and the ceramic properties of the test specimens. The results suggest also that the ceramic masses

Podem os dispersantes afetar as propriedades dos concretos refratários após a queima? Could the dispersants affect the properties of refractory castables after firing?

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I. R. Oliveira

2009-03-01

Full Text Available A aplicação de concretos refratários é um processo em constante evolução e apresenta uma forte dependência dos avanços dos conhecimentos sobre os ligantes hidráulicos. Os cimentos de aluminato de cálcio constituem os agentes ligantes mais utilizados em concretos refratários, devido principalmente a sua disponibilidade, custo e capacidade de conferir alta resistência mecânica a verde. No entanto, a perda das ligações hidráulicas nestes materiais prejudica o seu desempenho a temperaturas intermediárias (500 a 1000 °C. Neste trabalho, as propriedades de concretos refratários foram avaliadas nesta faixa de temperatura, tendo como variável o tipo de dispersante utilizado uma vez que eles atuam no processo de hidratação de ligantes. Foi verificado que o efeito da atuação do dispersante é um dos fatores que determina o tipo de hidrato formado, que por sua vez influencia as propriedades de concretos. O aditivo que favoreceu a dispersão do concreto e menor consumo de água levou a formação de hidratos termicamente mais estáveis. Isso contribuiu para aumentar a resistência mecânica em temperaturas intermediárias e influenciou o comportamento termomecânico do concreto em alta temperatura.A growing demand for refractory castables with specific behavior has been inducing a continuous technological evolution, where one of the most important aspects is related to the hydraulic binders. The high alumina cements are the most important hydraulically setting agents used for bonding castables, mainly because they develop high strength within 6-24 h of placement. However, conventional castables show a characteristic drop in the mechanical strength in the 500 to 1000 °C temperature range, when the hydraulic bond is lost due to the dehydration process. In this work, the influence of dispersants in the refractory castables properties was evaluated as a function of firing temperature. It was verified that the hydrate type formed during

Microstructure, mechanical, and in vitro properties of mica glass-ceramics with varying fluorine content.

Science.gov (United States)

Molla, Atiar Rahaman; Basu, Bikramjit

2009-04-01

The design and development of glass ceramic materials provide us the unique opportunity to study the microstructure development with changes in either base glass composition or heat treatment conditions as well as to understand processing-microstructure-property (mechanical/biological) relationship. In the present work, it is demonstrated how various crystal morphology can develop when F(-) content in base glass (K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F) is varied in the range of 1.08-3.85% and when all are heat treated at varying temperatures of 1000-1120 degrees C. For some selected heat treatment temperature, the heat treatment time is also varied over 4-24 h. It was established that with increase in fluoride content in the glass composition, the crystal volume fraction of the glass-ceramic decreases. Using 1.08% fluoride, more than 80% crystal volume fraction could be achieved in the K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F system. It was observed that with lower fluoride content glass-ceramic, if heated at 1040 degrees C for 12 h, an oriented microstructure with 'envelop like' crystals can develop. For glass ceramics with higher fluorine content (2.83% or 3.85%), hexagonal-shaped crystals are formed. Importantly, high hardness of around 8 GPa has been measured in glass ceramics with maximum amount of crystals. The three-point flexural strength and elastic modulus of the glass-ceramic (heat treated at 1040 degrees C for 24 h) was 80 MPa and 69 GPa of the sample containing 3.85% fluorine, whereas, similar properties obtained for the sample containing 1.08% F(-) was 94 MPa and 57 GPa, respectively. Further, in vitro dissolution study of the all three glass-ceramic composition in artificial saliva (AS) revealed that leached fluoride ion concentration was 0.44 ppm, when the samples were immersed in AS for 8 weeks. This was much lower than the WHO recommended safety limits of 1.5 ppm. Among all the investigated glass-ceramic samples, the glass ceramic with 3.85% F

Emerging Ceramic-based Materials for Dentistry

Science.gov (United States)

Denry, I.; Kelly, J.R.

2014-01-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

Emerging ceramic-based materials for dentistry.

Science.gov (United States)

Denry, I; Kelly, J R

2014-12-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. © International & American Associations for Dental Research.

An Investigation into the Effects of Sprue Attachment Design on Porosity and Castability

Science.gov (United States)

1990-12-01

perdue" or "wasting wax" process. Hollenback (1962) reported on the utilization of the lost wax technique by the Chinese 5,000 to 6,000 years ago and...1982b). They suggested that a sprue be attached to the wax pattern without flaring for "precious metal porcelain veneer alloys". They reported that a...status report on palladium-silver alloys, Huget (1974) discussed the potential problems of castability and fit and porcelain discoloration due to high

Microstructure, mechanical properties, castability and in vitro biocompatibility of Ti-Bi alloys developed for dental applications.

Science.gov (United States)

Qiu, K J; Liu, Y; Zhou, F Y; Wang, B L; Li, L; Zheng, Y F; Liu, Y H

2015-03-01

In this study, the microstructure, mechanical properties, castability, electrochemical behaviors, cytotoxicity and hemocompatibility of Ti-Bi alloys with pure Ti as control were systematically investigated to assess their potential applications in the dental field. The experimental results showed that, except for the Ti-20Bi alloy, the microstructure of all other Ti-Bi alloys exhibit single α-Ti phase, while Ti-20Bi alloy is consisted of mainly α-Ti phase and a small amount of BiTi2 and BiTi3 phases. The tensile strength, hardness and wear resistance of Ti-Bi alloys were demonstrated to be improved monotonically with the increase of Bi content. The castability test showed that Ti-2Bi alloy increased the castability of pure Ti by 11.7%. The studied Ti-Bi alloys showed better corrosion resistance than pure Ti in both AS (artificial saliva) and ASFL (AS containing 0.2% NaF and 0.3% lactic acid) solutions. The concentrations of both Ti ion and Bi ion released from Ti-Bi alloys are extremely low in AS, ASF (AS containing 0.2% NaF) and ASL (AS containing 0.3% lactic acid) solutions. However, in ASFL solution, a large number of Ti and Bi ions are released. In addition, Ti-Bi alloys produced no significant deleterious effect to L929 cells and MG63 cells, similar to pure Ti, indicating a good in vitro biocompatibility. Besides, both L929 and MG63 cells perform excellent cell adhesion ability on Ti-Bi alloys. The hemolysis test exhibited that Ti-Bi alloys have an ultra-low hemolysis percentage below 1% and are considered nonhemolytic. To sum up, the Ti-2Bi alloy exhibits the optimal comprehensive performance and has great potential for dental applications. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Análise do impacto ambiental causado pela utilização de resíduo sólido do setor siderúrgico em cerâmica vermelha Environmental impact analysis caused by the use of siderurgy solid waste in red ceramics

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G. E. de Oliveira

2004-09-01

Full Text Available O objetivo principal deste trabalho é o de avaliar do ponto de vista ambiental a possibilidade da incorporação de resíduo sólido proveniente do setor siderúrgico em massas argilosas para fabricação de cerâmica estrutural. A indústria cerâmica apresenta enorme potencial para absorver resíduos industriais poluentes. Até 3% em peso de resíduo foi adicionado em proporções graduais a uma massa argilosa. Os corpos cerâmicos foram conformados por extrusão, secados a 110 °C e queimados em forno industrial a 950 °C. Os corpos cerâmicos incorporados foram submetidos a ensaios ambientais de lixiviação e solubilidade. Além disso, foi feita a análise preliminar dos gases evoluídos durante o processo de queima. Os resultados revelaram que a utilização de massas cerâmicas contendo até 3% em peso de resíduo sólido de siderurgia, para fabricação de produtos de cerâmica vermelha, não oferece nenhum risco direto ao meio ambiente.The main objective of this work is to evaluate from an environmental viewpoint the incorporation of solid waste from the siderurgical industry into clayey masses for red ceramics. Ceramic masses containing up to 3 wt% waste were prepared. Ceramic bodies were extruded, dried at 110 °C and fired in an industrial kiln at 950 °C. Leaching and solubility tests were done on the incorporated ceramic bodies. In addition, the emission of gases was also analyzed. The results indicated that the use of up to 3 wt.% siderurgical solid waste in red ceramics does not cause significant environmental impact.

MICA: Multiple interval-based curve alignment

Science.gov (United States)

Mann, Martin; Kahle, Hans-Peter; Beck, Matthias; Bender, Bela Johannes; Spiecker, Heinrich; Backofen, Rolf

2018-01-01

MICA enables the automatic synchronization of discrete data curves. To this end, characteristic points of the curves' shapes are identified. These landmarks are used within a heuristic curve registration approach to align profile pairs by mapping similar characteristics onto each other. In combination with a progressive alignment scheme, this enables the computation of multiple curve alignments. Multiple curve alignments are needed to derive meaningful representative consensus data of measured time or data series. MICA was already successfully applied to generate representative profiles of tree growth data based on intra-annual wood density profiles or cell formation data. The MICA package provides a command-line and graphical user interface. The R interface enables the direct embedding of multiple curve alignment computation into larger analyses pipelines. Source code, binaries and documentation are freely available at https://github.com/BackofenLab/MICA

Síntese de pigmentos cerâmicos por precipitação química Synthesis of ceramic pigments by chemical precipitation

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R. N. de Almeida

2007-03-01

Full Text Available Os pigmentos cerâmicos são substâncias capazes de desenvolver cor em sólido inorgânico (cerâmica ou vidro quando nele dispersar mantendo-se insolúvel no mesmo, sem reação química com o mesmo, nas elevadas temperaturas de processamento. Óxidos de cobre dão origem a pigmentos verdes que se decompõem em temperaturas relativamente baixas (em torno de 900 ºC enquanto adição de outros íons em sua composição poderá melhorar a sua estabilidade térmica e facilitar a sua utilização em revestimentos cerâmicos queimados em altas temperaturas. O presente trabalho teve por objetivo sintetizar, pelo método da precipitação (ou co-precipitação química, pós de óxidos de cobre e de manganês, tanto puros quanto misturados destinados ao uso em esmaltes decorativos de matriz vítrea. Para tal fim, pó de frita de vidro foi produzido pela fusão de feldspato do Seridó (divisa entre Paraíba e Rio Grande do Norte. Massas selecionadas, 5 a 10% em peso, de pigmentos foram misturadas com o referido pó de frita e a barbotina resultante foi aplicada sobre a superfície de placas de alumina densa, seguindo-se secagem e queima em escolhidas temperaturas. As cores dos recobrimentos obtidos foram avaliadas por medidas colorimétricas usando o sistema CIEL*a*b* e os resultados variaram em função da composição e teor de pigmentos, bem como da temperatura de queima. Constatou-se que os pigmentos de óxidos puros de cobre e de manganês deram tonalidades mais claras do que aquelas fornecidas pelo pigmento misto de cobre e de manganês.Ceramic pigments are substances that develop color in inorganic solids (ceramic or glass into which are capable of dispersing themselves at high processing temperatures without dissolution or chemical reaction. Copper oxides give rise to green pigments that undergo thermal decomposition at relatively low temperatures (about 900 ºC and the addition of other ions in its composition may improve its stability and

Development of waste-based ceramic pigments

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Costa, G.

2007-02-01

Full Text Available We report the preparation of ceramic pigments using industrial wastes as primary sources. In this context, the use of Al-rich sludge generated in the wastewater treatment unit of an anodising or surface coating industrial plant, and a galvanizing sludge from the Cr/Ni plating process, will be detailed. The ceramic pigments reported here were prepared using typical solid state reactions involving the metal rich sludge. The main focus will be on the synthesis of chrome-tin orchid cassiterite (Sn,CrO2, chrome-tin red malayaite Ca(Cr,SnSiO5, victoria green garnet Ca3Cr2Si3O12, and chrome alumina pink/green corundum (Cr,Al2O3 pigments. The pigments were fully characterised and then were tested in a standard ceramic glaze after. Typical working conditions and colour development will be reported.

Se presenta la preparación de pigmentos cerámicos empleando residuos industriales como fuente de materias primas. Se detallan el uso de barros ricos en aluminio obtenidos en los tratamientos de depuración de aguas de plantas industriales de anodizado y barros de galvanizados de chapados de Cr/Ni. Los pigmentos cerámicos se prepararon empleando reacción en estados sólido a partir del barro rico en metal. Los principales pigmentos estudiados son orquídea casiterita de cromo-estaño (Sn,CrO2, malayita rojo de cromo-estaño Ca(Sn,CrSiO3, granate verde victoria Ca3Cr2Si3O12, y corindón rosa/verde de cromo alúmina (Cr,Al2O3. Los pigmentos fueron caracterizados y ensayados después de ser vidriados en cerámicas estándares. Se presentan las condiciones de trabajo y el desarrollo de color.

Acid-base properties of ceramic powders

International Nuclear Information System (INIS)

Bleier, A.

1983-01-01

This chapter addresses the fundamental aspects of potentiometric titration, electrokinetics, and conductometric titration in evaluating surface and interfacial thermodynamic behavior. Emphasizes the characterization of aqueous systems which are pertinent to the processing of ceramic powders. Attempts to clarify the role of novel analytical techniques that will increasingly contribute to the advanced characterization of ceramic powders. Evaluates recently developed acid-base and complexation concepts and their applications to the processing of oxide ceramics

Evolución hacia la cerámica fotovoltaica

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Sánchez-Muñoz, L.

2011-02-01

Full Text Available Nowadays there are two types of ceramic materials, i.e. traditional and advanced. The origin and development of the first one occurred before the revolutionary changes in Science and Technology of the nineteenth century, while the second one is its direct consequence. The traditional ceramics, which are related primarily to elementary human needs, in particular its constructions, is very homogeneous with respect to their formulations, being their diversity mainly linked to the decorative aspects of one surface. Advanced ceramics are characterized by a wide variety of materials with specific physical and chemical responses to radiation and electromagnetic fields, where major economic benefits are mainly related to secondary human needs such as telecommunications. As a result of the current global crisis, traditional buildings could be rehabilitated and/or replaced by energy efficient buildings, also called zero-energy buildings. In them there is a balance between energy consumed and produced “in situ”, and also using environmentally friendly materials. The direct consequence of this trend will be the evolution of ceramics by partial hybridization of its two ancestors, with special importance of semiconductor compounds, to the production of electrical energy as the basic objective, in this work called photovoltaic ceramics.

Actualmente se distinguen dos tipos de cerámica, una tradicional y otra avanzada. El origen y desarrollo de la primera es anterior a los cambios revolucionarios en Ciencia y Tecnológica del siglo XIX, mientras que la segunda es su consecuencia directa. La cerámica tradicional, que está relacionada sobre todo con las necesidades humanas primarias y en particular a sus construcciones, es muy homogénea respecto a sus formulaciones, estando su diversidad ligada principalmente a los aspectos decorativos de una de sus superficies. La cerámica avanzada se caracteriza por una gran diversidad de materiales con

Wastes based glasses and glass-ceramics

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Barbieri, L.

2001-12-01

Full Text Available Actually, the inertization, recovery and valorisation of the wastes coming from municipal and industrial processes are the most important goals from the environmental and economical point of view. An alternative technology capable to overcome the problem of the dishomogeneity of the raw material chemical composition is the vitrification process that is able to increase the homogeneity and the constancy of the chemical composition of the system and to modulate the properties in order to address the reutilization of the waste. Moreover, the glasses obtained subjected to different controlled thermal treatments, can be transformed in semy-cristalline material (named glass-ceramics with improved properties with respect to the parent amorphous materials. In this review the tailoring, preparation and characterization of glasses and glass-ceramics obtained starting from municipal incinerator grate ash, coal and steel fly ashes and glass cullet are described.

Realmente la inertización, recuperación y valorización de residuos que proceden de los procesos de incineración de residuos municipales y de residuos industriales son metas importantes desde el punto de vista ambiental y económico. Una tecnología alternativa capaz de superar el problema de la heterogeneidad de la composición química de los materiales de partida es el proceso de la vitrificación que es capaz de aumentar la homogeneidad y la constancia de la composición química del sistema y modular las propiedades a fin de la reutilización del residuo. En este artículo se presentan los resultados de vitrificación en que los vidrios fueron sometidos a tratamientos térmicos controlados diferentes, de manera que se transforman en materiales semicristalinos (también denominados vitrocerámicos con mejores propiedades respecto a los materiales amorfos originales. En esta revisión se muestra el diseño, preparación y caracterización de vidrios y vitrocerámicos partiendo de

Discriminación visual como determinante de estilo y asignación tipológica de la cerámica códice de Calakmul, Campeche Visual Discrimination as a Style and Typological Classification Determiner for "Codex"Ceramics in Calakmul, Campeche

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Sylviane Boucher

2012-01-01

Full Text Available Los aproximadamente 600 fragmentos de cerámica de estilo códice recuperados por el Proyecto Arqueológico Calakmul, corresponderían a un mínimo de 86 vasijas. La mayoría proviene de contextos asociados al palacio, Estructura XX, de la Gran Acrópolis donde, probablemente, se celebraban importantes eventos sociales y políticos entre la aristocracia maya, como se ha planteado. Los análisis químicos de pasta de cerámica códice han dado como resultado divisiones principales dentro de ésta, aunque se ha propuesto como único foco de fabricación la región de la cuenca de El Mirador. Los nuevos hallazgos en Calakmul nos permiten cuestionar el origen único de este estilo. Mientras que se generan datos comparativos para una caracterización de las huellas químicas de pasta, proponemos un análisis con base en modas cerámicas y en el sistema Tipo-variedad.This paper, primarily, addresses the approximately 600 codex style sherds recovered during the Calakmul Archaeological Project. These sherds make up a minimum of 86 vessels. The majority of these come from archaeological contexts associated with the palace structure known as Structure XX in the Great Acropolis, where important social and political events took place among maya aristocracy. Paste chemical analysis of codex style ceramics have resulted in several divisions. Nevertheless it was proposed that they formed an homogeneous group, with one focus of production, El Mirador Basin. New discoveries in Calakmul permit us to question the premise of a single origin for this style. While new comparative data is generated from paste characterization of chemical fingerprints, we propose an analysis based on concepts of ceramic modes and the Type-variety system.

Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

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R. M. do Nascimento

2003-12-01

Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

Agentes ligantes e seus efeitos em concretos refratários alumina-magnésia Binders and their effects on alumina-magnesia refratory castables

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M. A. L. Braulio

2010-12-01

Full Text Available Concretos refratários alumina-magnésia são comumente ligados por cimentos de aluminato de cálcio. Estes materiais apresentam, em temperaturas elevadas, uma reação de caráter expansivo decorrente da espinelização in-situ (MgAl2O4. Quando ligados por cimentos, reações adicionais (formação de CA2 e CA6 contribuem para a expansão. Uma alternativa para controlar a estabilidade volumétrica é a substituição do cimento tipicamente utilizado (~30%-p CaO por outro de menor teor de cálcio (~20%-p CaO ou por alumina hidratável. Tais substituições podem afetar as propriedades dos concretos, como a resistência mecânica a frio, a hidratação da magnésia e as propriedades durante e após a sinterização. Deste modo, o objetivo deste trabalho é avaliar o impacto destes ligantes no processamento de concretos alumina-magnésia. Sendo assim, pretende-se utilizar a fonte de ligante como uma ferramenta para a obtenção de concretos refratários com expansão engenheirada, visando-se aumentar a flexibilidade na seleção de materiais aplicados em panelas de siderurgia.The usual binder of alumina-magnesia castables is the calcium aluminate cement. Due to in-situ spinel (MgAl2O4 formation at high temperatures, these materials present an expansive behavior. When bonded with cement, further reactions (CA2 and CA6 formation also contribute to the overall expansion. Changing the most common cement used (~ 30 wt.% CaO for other containing less calcia (~ 20 wt.% CaO or for hydratable alumina are suitable alternatives for controlling the castables' volumetric stability. Nevertheless, the binder replacement may affect castables properties, such as cold mechanical strength, MgO hydration degree and properties during and after sintering. Therefore, the objective of the present paper is to analyze the effects of these binders on the alumina-magnesia castables processing. As a result, the binder systems can be used as a tool for designing the alumina

Advanced ceramics: evaluation of the ground surface Cerâmicas avançadas: avaliação da superfície polida

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E. C. Bianchi

2003-09-01

Full Text Available The aim of this research is to evaluate the influence of grinding and cutting conditions on surfaces of advanced ceramics ground with diamond grinding wheels containing a binding resin bond. The quality surface was analyzed by Scanning Electron Microscopy (SEM.O objetivo desta pesquisa é a avaliação da influência das condições de usinagem na superfície gerada de cerâmicas avançadas retificadas com rebolo diamantado com ligante resinóide. A qualidade superficial foi analisada utilizando-se a Microscopia Eletrônica de Varredura (MEV

Tough hybrid ceramic-based material with high strength

International Nuclear Information System (INIS)

Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

2012-01-01

This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

Characterization of some archaeological ceramics and clay samples from Zamala - Far-northern part of Cameroon (West Central Africa)

Energy Technology Data Exchange (ETDEWEB)

Ntah, Z.L. Epossi; Sobott, R.; Bente, K., E-mail: zoilaepossi@yahoo.fr [Institute of Mineralogy, Crystallography and Materials Science, University of Leipzig (Germany); Fabbri, B. [Institute of Science and Technology for Ceramics, National Research Council (CNR) of Italy, Faenza (Italy)

2017-07-15

Seventeen ceramics samples (515±95 BP, about 580 years old) and two clay raw materials from Zamala (Far-northern, Cameroon) were characterized by X-ray diffraction (XRD), thermal analysis (DTA/TG) and X-ray fluorescence spectroscopy. The aim of the work was the deduction of the production technology and provenance of these ceramics. With the exception of one sample the analysed ceramics formed a homogeneous chemical and mineralogical group. The observed mineralogical phases were quartz, mica (biotite), potassium feldspar (microcline) and plagioclase (albite and oligoclase). The XRD study of two local clays yielded the presence of quartz, kaolinite, mica, feldspar and plagioclase. The presence of the broad endothermic peak in the DTA/TG curves of the clays and its absence in the curves of the ceramics indicated that the firing temperature of the ceramics was above 550-600 °C, which is the temperature of the kaolinite-metakaolinite transformation. The firing experiments of the clay between 400-1200 °C in oxidizing atmosphere showed that mica disappeared above 900 °C. Therefore, the firing temperature of the sherds should have been between 600-900 °C. The chemical correlation between ceramics and local clay materials pointed out to a local production of these ceramics. (author)

A Novel Electro-Thermal Laminated Ceramic with Carbon-Based Layer

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Yi Ji

2017-06-01

Full Text Available A novel electro-thermal laminated ceramic composed of ceramic tile, carbon-based layer, dielectric layer, and foaming ceramic layer was designed and prepared by tape casting. The surface temperature achieved at an applied voltage of 10 V by the laminated ceramics was 40.3 °C when the thickness of carbon-based suspension was 1.0 mm and the adhesive strength between ceramic tile and carbon-based layer was 1.02 ± 0.06 MPa. In addition, the thermal aging results at 100 °C up to 192 h confirmed the high thermal stability and reliability of the electro-thermal laminated ceramics. The development of this laminated ceramic with excellent electro-thermal properties and safety provides a new individual heating device which is highly expected to be widely applied in the field of indoor heat supply.

Incorporação de resíduo do tratamento de drenagem ácida em massa de cerâmica vermelha Incorporation of acid drainage treatment sludge waste into red ceramic products

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S. L. Galatto

2009-03-01

Full Text Available Neste trabalho, apresenta-se o estudo experimental em escala laboratorial e industrial da incorporação de resíduo do tratamento de Drenagem Ácida de Mina (DAM na formulação de massa de cerâmica vermelha, com substituição parcial das argilas. Foram realizados algumas análises e ensaios nas amostras dos blocos cerâmicos: análise dilatométrica a verde, absorção de água, resistência à compressão, eflorescência de sais solúveis e emissões atmosféricas (MP e SOx. Os resultados das análises nos corpos de prova ensaiados indicam aumento de resistência a compressão. Os ensaios de eflorescência de sais solúveis indicam maior intensidade de cristalização de sais solúveis na superfície dos corpos de prova e blocos cerâmicos à medida que se aumenta o percentual de resíduo. As análises realizadas nos blocos cerâmicos ensaiados em escala industrial, recomendam uma proporção de até 2,5% de resíduo na massa cerâmica.An experimental laboratory and industry scale study of the incorporation of residue from Acid Drainage Mine (ADM in the ceramics mass, with partial substitution of clays, is presented. Some analyses and assays of the ceramic blocks were been carried out: dilatometry, water absorption, compressive strength, efflorescence and emissions (MP and SOx. The results show an increase of compressive strength. The efflorescence assays indicate greater intensity of crystallization of soluble salts in the surface of the ceramic blocks for increasing residue content. The analyses in the ceramic blocks in industrial scale recommend a ratio of up to 2.5% of waste in bulk ceramics.

Concretos refratários engenheirados com expansão controlada para panelas de siderurgia Engineered refractory castables with controlled expansion for molten steel ladles

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M. A. L. Braulio

2008-03-01

Full Text Available A seleção de revestimentos refratários para a siderurgia é dependente de fatores termodinâmicos e microestruturais. O emprego de óxidos termodinamicamente estáveis, como a alumina e a magnésia, é fundamental para o aumento de vida útil do produto, por meio da melhoria na resistência à corrosão. Em temperaturas elevadas, estes óxidos reagem entre si, resultando na formação de espinélio, um composto quimicamente adequado para o contato com escórias agressivas. Apesar desta vantagem, um extenso controle da espinelização in-situ é necessário, uma vez que esta reação possui caráter expansivo, podendo danificar a integridade estrutural do material. Deste modo, o objetivo deste trabalho é a análise do efeito das matérias-primas que constituem a matriz de concretos espinelizados sob a expansão residual resultante. Por meio deste estudo, concretos com microestruturas engenheiradas podem ser projetados, associando benefícios como elevada resistência à corrosão, devido à presença de espinélio, e tenacificação do sistema, decorrente de um estado de compressão gerado no revestimento da panela relacionado à expansão obtida em um espaço constrito. Sendo assim, concretos refratários adequados para esta aplicação podem ser produzidos, possibilitando vantagens econômicas associadas a um superior desempenho do revestimento refratário.Thermodynamics and microstructural analysis are of utmost importance to choose the best refractory lining for molten steel containers. In order to extend ladle lining life, thermodynamically stable oxides, such as alumina and magnesia, are essential. At higher temperatures, the in-situ reaction between these two oxides leads to the formation of spinel, which has an outstanding corrosion resistance. Due to this reaction, alumina-magnesia castables are liable to a great volume expansion. Because of this, controlling the spinel formation is fundamental to keep the integrity of the material

Effect of Water Environment on Subcritical Crack Growth of Machinable Ceramics; Kaisakusei seramikkusu no kiretsu shinten tokusei ni oyobosu mizu kankyo no eikyo

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Ikeda, K.; Kaizu, K.; Inotani, T. [Miyazaki Univ., Miyazaki (Japan); Yoshikawa, A.; Adachi, K.; Igaki, H. [Osaka Sangyo Univ., Osaka (Japan)

1997-06-15

The fatigue behavior of ceramics has been discussed on the basis of the relation between stress intensity facter (KI) and crack velocity (V). In this paper, the effect of environment on the relation between KI and V was studied on machinable ceramics (mica glass ceramics) and two kinds of glass ceramics with different grain sizes. The double torsion (DT) technique was used for the determination of the KI-V characteristics under different environments of air and ion-exchanged water. The characteristics of acoustic emission (AE) during stress corrosion cracking of mica glass ceramics was also examined. In water environment, the region II in the KI-V curve, in which crack velocity varies slowly with KI, disappeared. From this experimental fact, it was considered that at high KI, the crack velocity is encouraged by diffusion of the corrosive species to the crack and thus depended on the amount of water. SEM farc tography revealed that mica single crystals in the material caused crack arrest and deflection to occur. It is also found that AE event rate is quantitatively related to the crack velocity. AE measurement can be used in studying the crack propagation behavior of mica glass ceramics. 11 refs., 12 figs., 3 tabs.

Cinza da lenha para aplicação em cerâmica vermelha. parte I: características da cinza Firewood ash for application in red ceramic. part I: characteristics of the ash

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M. C. Borlini

2005-09-01

Full Text Available A lenha de eucalipto constitui-se no principal combustível utilizado pelas indústrias de cerâmica vermelha do município de Campos dos Goytacazes, Estado do Rio de Janeiro. Em princípio, esta lenha tem características promissoras para adição em cerâmica. Assim, esse trabalho tem por objetivo caracterizar a cinza proveniente da combustão de lenha predominantemente de eucalipto visando a incorporação na massa de cerâmica vermelha processada em indústrias de Campos dos Goytacazes. Foram realizados ensaios de fluorescência de raios X, difração de raios X, distribuição de tamanho de partícula, análise térmica (ATD/TG, porosimetria de mercúrio e microscopia eletrônica de varredura. Os resultados mostraram que a cinza da lenha se apresenta como aglomerados de partículas, sendo constituída principalmente por Ca, Si, Mg, K e S.The eucalyptus firewood is one of the main fuels used by the industries of red ceramic in the municipal area of Campos of Goytacazes, State of Rio de Janeiro. In principle this firewood has promising characteristics for addition into ceramics. Thus, the present work has for objective to characterize the ash generated from burning firewood aiming at its incorporation into red ceramic products. The ash was submitted to X-ray diffraction, chemical composition, particle size distribution, thermal analysis (ATD/TG, mercury porosimetry and scanning electron microscopy tests. The results showed that the ash of the firewood comes as agglomerates of particles, being constituted mainly by Ca, Si, Mg, K and S.

Caracterização de matérias-primas cerâmicas do Vale do Rio Caí Characterization of ceramic raw materials from the Caí River Valley, RS, Brazil

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J. E. Zorzi

2012-12-01

Full Text Available Este trabalho tem como objetivo a caracterização química e mineralógica de matérias-primas argilosas utilizadas pelas indústrias cerâmicas do Vale do Rio Caí, RS. Essa região, situada entre Porto Alegre e a Serra Gaúcha, é o maior centro produtor cerâmico para construção civil do estado do Rio Grande do Sul. Apesar da importância da indústria cerâmica para a economia local e do Estado, a grande maioria das argilas disponíveis para consumo nunca foi caracterizada satisfatoriamente e não existem dados técnicos e científicos que possam orientar tanto a correta exploração das jazidas quanto o desenvolvimento de produtos cerâmicos de maior valor agregado. Neste trabalho foram feitas análises por fluorescência e difração de raios X das principais argilas utilizadas pela indústria cerâmica da região. De acordo com o método de análise hierárquica de agrupamentos e tendo como base a composição química das amostras, foram identificados três grupos de matérias-primas: argilas residuais (ou primárias e dois grupos de argilas transportadas (ou secundárias. A diferenciação das matérias-primas em grupos se manifesta também na composição de fases das amostras, tal como determinada por difração de raios X e análise racional.This work aims to characterize the chemistry and mineralogy of clay raw materials used in the heavy clay industry of the Caí River Valley, in southern Brazil. This region lies between Porto Alegre and Serra Gaúcha and is regarded as the major production center of brick and tiles in the Rio Grande do Sul. Despite the importance of this activity for both the local and state economy, the vast majority of clay raw materials have never been satisfactorily characterized, so there is not adequate data to guide its correct exploitation or to allow the development of ceramic products of higher quality. In this work X-ray fluorescence and diffraction were applied to analyze the clays largely used by

Reflexiones sobre el futuro de la Industria Europea de la Cerámica

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Criado, E.

2007-02-01

Full Text Available The European Union thorough the European Ceramic Industries association, CERAME-UNIE, elaborate since 2004 a sectorial diagnostic and the published draft (9-09-2006 was transcribed in the Boletin Sociedad Española Ceramica y Vidrio issue 1 of 2007. This draft is a preliminary document that consisted in an instrument to initiate the mandatory debate in order to confront the sector expectation in the conference of the Parliament an the European Union that will be held in 2008. On behalf of the importance of the Spain Ceramic industry with a turnover of 6.000 M€ in the context of 27.000 M€ of the total of the European Ceramic industries, and due to the relevance of such spanish turnover on the Gross Domestic Product, it must necessary to analyze their own future strategy.

La Unión Europea, a través de la asociación europea de fabricantes de cerámica CERAME-UNIE, lleva elaborando desde 2004 un diagnostico del sector, cuyo borrador (26-0/9-2006 se publica en el número 1 del año 2007 del Boletín de la Sociedad Española de Cerámica y Vidrio. Este borrador es un documento muy preliminar, pero en todo caso va a permitir disponer de un instrumento para un debate necesario, que afrontará las perspectivas del sector ante la conferencia que tendrá lugar en el 2008, organizada por el Parlamento y la Comisión Europea. Dado el elevado peso de la industria cerámica española en el contexto europeo, 6.000 M€ sobre un total de 27. 000 M€, y la importancia de su aportación al Producto Interior Bruto nacional, sería conveniente que el entorno productivo aproveche la oportunidad para analizar la estrategia de futuro.

Caracterización de Arcillas del Estado de Guanajuato y su Potencial Aplicación en Cerámica Caracterización de Arcillas del Estado de Guanajuato y su Potencial Aplicación en Cerámica

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Yolanda Gallaga Ortega

2012-02-01

Full Text Available The ceramic industry is a very important activity in several municipalities of the state of Guanajuato, where a significant and constant demand is kept for clay as raw material to formulate pastes used in the manufacturing of utilitarian and ornamental ceramic products. Traditionally, there have existed evidences about important clay deposits in the state of Guanajuato with suitable ceramic properties, which have not been completely characterized or quantified. Thus, considering the relevance of this raw materials to the ceramic industry in the region, as well as the difficulties to dispose of ceramic commercial materials with high and homogeneous quality at a low cost, the Centro de Investigaciones en Química Inorgánica and the Dirección de Fomento Minero del Estado de Guanajuato established a collaborating project focused on the study of the selected clay deposits and taking into account the following aspects: clay characterization, evaluation of the ceramic properties and calculation of the existing reserves. In this paper the results of the chemical and mineralogical characterization of the clays in the selected zone samples are presented. The results were reviewed with respect to the obtained values in the characterization of the commercial pastes ordinarily used by the potters in order to establish an initial estimation about the real potential of the clay deposits studied. La industria cerámica es una actividad muy importante en varios municipios del estado de Guanajuato, donde se mantiene una gran demanda de arcillas como materia prima para la formulación de pastas en la manufactura de productos cerámicos utilitarios y ornamentales. Tradicionalmente han existido evidencias de yacimientos importantes de arcillas de calidad cerámica en el estado de Guanajuato, pero aún no han sido completamente caracterizados y cuantificados. Así, considerando la importancia de esta materia prima para la industria cerámica de la región, y las

Preparation and characterization of photochromic effect for ceramic tiles

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Atay, B.

2011-08-01

Full Text Available Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photocatalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photochromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photochromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photochromic layer with a thickness of approximately 45- 50 µm was performed by using spray coating technique which provided homogeneous deposition on surface. Photochromic ceramic tiles with high photochromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photochromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM.

La industria de baldosa cerámica se está desarrollando debido a las investigaciones tecnológicas en el área científica y los nuevos azulejos no son sólo de cerámica tradicional, sino que también tienen múltiples funcionalidades que son valiosas en el mercado hoy en día. Estos azulejos tipo fotocatalítico, fotovoltáico, anti-bacteriano, entre otros, mejoran la calidad de vida y proporcionan muchos beneficios como la limpieza fácil o de uno mismo, la producción energética y el control del clima. La meta de este estudio es realzar la función fotocrómatica en las baldosas cerámicas y la

The ceramic artifacts in archaeological black earth (terra preta from Lower Amazon Region, Brazil: chemistry and geochemical evolution Artefatos cerâmicos em sítios arqueológicos com terra preta na região do baixo Amazonas, Brasil: composição química e evolução geoquímica

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Marcondes Lima da Costa

2004-09-01

Full Text Available This paper carried out a chemical investigation of archaeological ceramic artifacts found in archaeological sites with Black Earth (ABE in the Lower Amazon Region at Cachoeira-Porteira, State of Pará, Brazil. The ceramic artifacts, mostly of daily use, belong to Konduri culture (from 900 to 400 years BP. They are constituted of SiO2, Al2O3, Fe2O3, Na2O and P2O5; SiO2 and Al2O3 together add up to 80 % and indicate influence of acid rocks, transformed into clay minerals basically kaolinite. The relative high contents of P2O5 (2.37 % in average come out as (Al,Fe-phosphate, an uncommon fact in primitive red ceramics, but found in some roman and egyptian archaeological sites. The contents of the trace elements are similar or below the Earth's crust average. This chemical composition (except P2O5 detaches saprolite material derived acid igneous rocks or sedimentary ones as the main raw material of the ceramics. The contents of K, Na and Ca represent the feldspars and rock fragments possibly introduced into saprolitic groundmass, indicated by mineralogical studies. The presence of cauixi and cariapé as well as quartz sand was confirmed by optical microscope, SEM analyses and by the high silica contents of ceramic fragments. Phosphorus was possibly incorporated into groundmass during cooking of foods, and ABE soil profile formation developed on yellow Latosols. The raw materials and its tempers (cauixi, or cariapé, feldspar, crushed rocks, old ceramic artifacts and quartz fragments are found close to the sites and therefore and certainly came from them.Neste trabalho realizou-se a caracterização química de fragmentos de artefatos cerâmicos encontrados em sítios arqueológicos com terra preta no Baixo Amazonas (Cachoeira-Porteira, Pará, Brasil, representativos da cultura Konduri (de 900 a 400 anos AP. Esses fragmentos são constituídos de SiO2, Al2O3, Fe2O3, Na2O e P2O5, sendo que SiO2 e Al2O3, juntos, perfazem mais de 80 % em peso. Os teores

Chemical interaction silicon nitride ceramics and iron alloys

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Oliveira, F. J.

2000-12-01

Full Text Available Metal/ceramic diffusion experiments are helpful to study bonding mechanisms or the effect of metal composition on the chemical wear of ceramic cutting tools. The reaction kinetics of Fe alloys/Si3 N4 ceramic diffusion couples was investigated in the temperature range 1050ºC-1250ºC, for 0.5h to 80h, under inert atmosphere. Optical microscopy, SEM and EPMA were carried out in cross sections of the reacted pairs. Si3N4 decomposes into Si and N that dissolve and diffuse through the metal. Both the diffusion zone on the metal side and the reaction zone on the ceramic side obey parabolic growth laws of time, with activation energies in the range Q=310-460kJmol-1. The amount of dissolved Si, the length of the diffusion zone and thus the reactivity of the ceramic increase as the alloy carbon content decreases. Due to Si accumulation, the α-Fe solid solution is stabilised at the reaction temperature and a steep decrease in the Si concentration is observed beyond the diffusion zone. The reinforcement of the Si3N4 composites with A12O3 platelets enhances the chemical resistance of the ceramic due to the inertness of this oxide and to the partial crystallisation of the intergranular phase. Other dispersoids such as HfN, BN and TiN do not improve the chemical resistance of the matrix by iron attack.

Los experimentos de difusión metal/cerámica permiten estudiar mecanismos de unión y analizar el efecto de la composición del metal en el desgaste químico de herramientas de corte cerámicas. En este trabajo se investigó la cinética de reacción en pares de difusión aleaciones de Fe/Si3N4 a temperaturas entre 1050ºC-1250ºC, tiempos entre 0.5h a 80h, en atmósfera inerte. Las secciones transversales de los pares de difusión se analizaron mediante microscopía óptica, SEM y microsonda electrónica. El Si3N4 se descompone en Si y N que se disuelven y difunden en el metal. Tanto la zona de difusión en el metal como la zona de reacción en la cerámica

Effects of Starch on Properties of Alumina-based Ceramic Cores

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LI Fengguang

2016-12-01

Full Text Available In order to improve the poor leachability of alumina-based ceramic cores, different amount of starch was added to the specimens as pore former. Alumina-based ceramic cores were prepared by hot injection technology using corundum powder as base material, paraffin wax and beeswax as plasticizer, silica powder and magnesium oxide powder as mineralizing agent, wherein the parameters of the hot injection process were as follows:temperature of the slurry was 90℃, hot injection pressure was 0.5 MPa and holding time was 25 s. The effects of starch content on the properties of alumina-based ceramic cores were studied and discussed. The results indicate that during sintering period, the loss of starch in the specimens makes porosity of the alumina-based ceramic cores increase. When starch content increases, the room-temperature flexural strength of the ceramic cores reduces and the apparent porosity increases; the volatile solvent increases and the bulk density decreases. After being sintered at 1560℃ for 2.5 h, room-temperature flexural strength of the alumina-based ceramic cores with starch content of 8%(mass fraction is 24.8 MPa, apparent porosity is 47.98% when the volatile solvent is 1.92 g/h and bulk density is 1.88 g/cm3, the complex properties are optimal.

Lodo gerado na estação de tratamento de água Tamanduá, Foz do Iguaçu, PR, como aditivo em argilas para cerâmica vermelha: Parte II: incorporação do lodo em mistura de argilas para produção de cerâmica vermelha Sludge generated in the water treatment plant Tamanduá, Foz do Iguaçu, PR, as an additive in clay for red ceramic: Part II: incorporation of sludge mixed with clay to produce red ceramic

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R. Tartari

2011-12-01

Full Text Available A pesquisa contempla nesta segunda etapa, misturas binárias entre as argilas da Cerâmica Santa Rita e da Cooperativa de Artesões de Foz do Iguaçu, PR, em diferentes porcentagens peso, para confecção de corpos de prova por prensagem uniaxial, sinterizados nas temperaturas de 950 e 1050 ºC, e analisados pelos ensaios tecnológicos de cerâmica vermelha. Nas composições entre as argilas que apresentaram melhores desempenhos no processamento, incorporaram-se proporções de 4, 8, 12 e 16% de lodo visando agregar o resíduo a massa. Identificou-se nos resultados da produção de blocos estruturais de 6 furos pelo processo de extrusão que, 8% é o máximo de lodo a ser adicionado na massa cerâmica, onde não foi identificado trincas e deformações, com contração linear na ordem de 8,6%, absorção de água de 24,6% e resistência à compressão de 42,6 kgf/cm², em conformidade com as normas para produção de cerâmica vermelha para revestimento (tijolos.The research addresses this second stage, binary mixtures of clays Ceramic Santa Rita and the Cooperative of Artisans from Foz do Iguaçu, PR, in different weight percentages, for making specimens by uniaxial pressing, sintered at temperatures of 950 and 1050 ºC, and analyzed by technological tests of red ceramic. In compositions among the clays that were better at processing, proportions of 4, 8, 12 and 16% of the waste sludge were added in order to add mass. It was identified in the results of the production of building blocks 6-hole extrusion process by which 8% is the maximum of sludge to be added to the ceramic body, which was not identified cracks and deformations with linear shrinkage in the order of 8.6% water absorption of 24.6% and compressive strength of 42.6 kgf/cm² in accordance with the standards for the production of red ceramic coating (bricks.

Dense ceramic membranes: A review of the state of the art

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Kozhukharov, V.

1999-02-01

Full Text Available During the past several years the concepts of oxygen permeation through mixed valency ceramic membranes possess special interest. In this context, a classification and brief review of the major membrane ceramic materials will be presented. The focus will be on dense ceramic membranes as elements for advanced application. A discussion will be proposed for mixed conductor ceramics as perovskite ABO3 compounds. Dense membranes on perovskite base are the object of the present review and some details about processing and characterization of double (A- and B-site substituted La1-x Sr(BaxCo0.8Fe0.2O3-d perovskites will be presented.

El concepto de permeación de oxígeno a través de membranas cerámicas de valencia mixta, ha venido adquiriendo especial relevancia a lo largo de los últimos años. En este contexto se hace se efectúa una clasificación y breve revisión de los materiales cerámicos más relevantes utilizados como membranas. En particular se orienta la descripción hacia las membranas cerámicas densas para aplicaciones avanzadas. Se propone un análisis de los conductores cerámicos mixtos, como los compuestos de tipo perovskita ABO3. Se realiza una revisión de los materiales de este tipo existentes, así como se describen algunos aspectos sobre el procesamiento y caracterización de las perovskitas tipo La1-x Sr(BaxCo0.8Fe0.2O3-d doblemente sustituidas (lugares A- y B-.

Electrostatic micromotor based on ferroelectric ceramics

Science.gov (United States)

Baginsky, I. L.; Kostsov, E. G.

2004-11-01

A new electrostatic micromotor is described that utilizes the electromechanical energy conversion principle earlier described by the authors. The electromechanical energy conversion is based on reversible electrostatic rolling of thin metallic films (petals) on a ferroelectric surface. The motor's active media are layers of ferroelectric ceramics (about 100 µm in thickness). The characteristics of the electrostatic rolling of the petals on different ceramic surfaces are studied, as well as the dynamic characteristics of the micromotors. It is shown that the use of antiferroelectric material allows one to reach a specific energy capacitance comparable to that of the micromotors based on ferroelectric films and to achieve a specific power of 30-300 µW mm-2.

Crystallization behaviors and seal application of basalt based glass-ceramics

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Ateş, A.; Önen, U.; Ercenk, E.; Yılmaz, Ş.

2017-02-01

Basalt based glass-ceramics were prepared by conventional melt-quenching technique and subsequently converted to glass-ceramics by a controlled nucleation and crystallization process. Glass materials were obtained by melt at 1500°C and quenched in cold water. The powder materials were made by milling and spin coating. The powders were applied on the 430 stainless steel interconnector material, and heat treatment was carried out. The interface characteristics between the glass-ceramic layer and interconnector were investigated by using X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The results showed that the basalt base glass-ceramic sealant material exhibited promising properties to use for SOFC.

Research Progress on Preparation for Biomass-based SiC Ceramic

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CUI He-shuai

2017-08-01

Full Text Available Silicon carbide (SiC ceramics prepared by the conventional process has excellent properties and wide application prospects, but the increased cost of high-temperature preparation process restricts its further development. In contrast, the abundant porous structure of biomass makes itself to be ideal replacement of SiC ceramic prepared at low temperature. This paper reviewed the structure characteristics, preparation methods, pyrolysis mechanism and influence parameters of biomass-based SiC ceramic, and eventually explored the current problems and development trends of the pretreatment of carbon source and silicon source, the pyrolysis process and the application research on the preparation for biomass-based SiC ceramic.

Influência da distribuição granulométrica na estabilidade dimensional de placas cerâmicas de base vermelha Influence of particle size distribution on the dimensional stability of red ceramic tiles

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A. C. A. Prado

2008-12-01

Full Text Available As propriedades do revestimento cerâmico queimado estão intrinsecamente ligadas às características da massa, dentre estas se encontram o tamanho, a distribuição, o formato e o arranjo das partículas. O efeito da distribuição granulométrica de partículas sobre a estabilidade dimensional de placas cerâmicas para revestimentos de base vermelha foi estudado em três massas, todas continham no mínimo 57% de material advindo da Formação Corumbataí. Foram estudadas duas distribuições granulométricas - uma parecida com aquelas usadas no Pólo Cerâmico de Santa Gertrudes e, outra, com uma massa de grés. De uma maneira geral, granulações mais grossas, semelhantes à massa de Santa Gertrudes, variaram menos dimensionalmente quando as placas apresentaram médias e altas porosidades (absorção de água entre 3,0 e 10,0%. Já, granulações mais finas, similares a massas de grés, foram necessárias para a produção de placas de baixa absorção (menor que 3,0%.The properties of final ceramic tiles are related with the mass characteristics, among them the size, shape, distribution and arrange of particles. The effect of particle size distribution on dimensional stability of red ceramic tiles was studied in three masses; all of them composed with, at minimum, 57% of Corumbataí Formation's materials. Two particle size distributions were investigated: the first was similar to the masses that are used in the Santa Gertrudes Ceramic Pole's factories and the other was similar to the stoneware mass. In general, masses with larger particle sizes, similar to that of Santa Gertrudes, had greater dimensional stability in the products with 3 to 10% of water absorption. On the other hand, in the manufacture of low porosity tiles (water absorption capacity < 3% it is recommended the use of smaller grain size.

Modern trends in engineering ceramics: review of transformation toughening in zirconia based ceramics

International Nuclear Information System (INIS)

Khan, A.A.

1998-01-01

The investigation of zirconia has continued to attract the interest of ever increasing number of scientists and solid evidence of commercial applications for the engineering ceramic is now available. To use zirconia to its full potential, the properties of the oxide have been modified extensively by the addition of cubic stabilizing oxides. These can be added in amounts sufficient to form a partially stabilized zirconia (PSZ) or to form a fully stabilized zirconia, which has a cubic structure at room temperature. The addition of varying amounts of cubic oxides, particularly MgO, CaO, Y sub 2 O sub 3, has allowed the development of novel and innovative ceramic materials. In this article an overview of the recent advances in zirconia based engineering materials is presented. It is shown that intelligent control of the composition and microstructure can lead the the production of extremely though ceramic materials, a property which is generally thought to be the major weak point of ceramics vis a vis other class of materials. (author)

ACERCA DEL USO DE PULIDORES O LITOS NO MODIFICADOS EN LA PRODUCCIÓN CERÁMICA DEL SITIO VILLAVIL (PROVINCIA DE CATAMARCA, ARGENTINA (On the Use of Unmodified Lithic Polishers in the Ceramic Production of the Villavil Site (Province of Catamarca, Argentina

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Julieta Lynch

2015-09-01

Full Text Available El siguiente trabajo tiene como objetivo profundizar el conocimiento sobre las actividades que se desarrollaron en el sitio Villavil, localizado al norte del valle de Hualfín, provincia de Catamarca, Argentina. Se analizaron las características tecnomorfológicas y funcionales de los conjuntos cerámicos, como así también del material lítico asociado a la producción cerámica de uno de los recintos que conforman el sitio (Recinto Rectangular 1. Los resultados obtenidos han permitido profundizar acerca de las distintas etapas de producción cerámica y de los elementos líticos que habrían participado en su proceso de manufactura. ENGLISH: The main objective of this paper is to improve the knowledge of the ancient activities in the site of Villavil, located in the northern Hualfin Valley, Catamarca, Argentina. The techno-morphology, functional ceramic characteristics, and lithic material associated to ceramic production from one structure forming the archaeological site (Rectangular Structure 1 has been analyzed. These results have helped to better understand the different stages of ceramic production and the lithic elements that would have been part of the manufacturing process.

Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

Science.gov (United States)

Johnson, Sylvia; Feldman, Jay

2004-01-01

This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

Caracterização e incorporação de resíduos provenientes de Estação de Tratamento de Água em cerâmica argilosa Characterization and incorporation of wastes from Water Treatment Plant into clayey ceramic

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J. P. D. Vitorino

2009-12-01

Full Text Available O objetivo deste trabalho é caracterizar e incorporar, em cerâmica argilosa, três tipos de resíduos provenientes das etapas de desarenação, decantação e de filtração de uma estação de tratamento de água - ETA. Os resíduos foram caracterizados por difração de raios X, fluorescência de raios X, análise termogravimétrica e térmica diferencial, microscopia eletrônica de varredura e técnicas de peneiramento e sedimentação. As propriedades físicas e mecânicas avaliadas das cerâmicas incorporadas com até 10% em peso de resíduos e queimadas a 700 ºC foram retração linear, absorção de água e compressão diametral. Os resultados mostraram que os resíduos do decantador e do filtro possuem composição química e mineralógica semelhantes, formados por minerais argilosos, hidróxidos de alumínio e de ferro, mica e quartzo. O resíduo do desarenador é formado basicamente de quartzo com traços de mica e de caulinita. Os três tipos de resíduos apresentaram potencialidade para utilização em cerâmica vermelha. Entretanto, o resíduo arenoso do desarenador foi o tipo de resíduo que possibilitou benefícios diretos como a melhoria da trabalhabilidade da massa bem como redução da retração linear e da absorção de água da cerâmica queimada.This work has for objective to characterize and to incorporate into a clayey body three types of wastes from the stage of sand collecting, decantation and filtration of a water treatment plant. The wastes were characterized by X-ray diffraction, X-ray fluorescence, thermogravimetric and differential thermal analyses as well as by sieving and sedimentation. The evaluated physical and mechanical properties of the ceramics, incorporated with up to 10 wt.% of wastes and fired at 700 ºC, were linear shrinkage, water absorption and diametrical compression. The results showed that the wastes from the decantation and filter have chemical and mineralogical compositions similar to clays

Avaliação da tenacidade à fratura de diferentes sistemas cerâmicos Relative fracture toughness of differents dental ceramics

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Clovis Pagani

2003-03-01

Full Text Available Embora as cerâmicas possuam alta resistência à compressão, apresentam friabilidade devido à sua baixa resistência à tração e, desta forma, possuem menor capacidade de absorver impactos. Este trabalho avaliou a tenacidade à fratura de diferentes sistemas cerâmicos, que refere-se à medida da habilidade de absorção da energia de deformação de um material friável. Foram confeccionados 30 corpos-de-prova em forma de discos (5mmx3mm utilizando-se três diferentes materiais cerâmicos, os quais foram divididos em 3 grupos: G1-10 amostras confeccionadas com a cerâmica Vitadur Alpha (Vita-Zahnfabrik; G2-10 amostras confeccionadas com a cerâmica IPS Empress 2 (Ivoclar-Vivadent e G3-10 amostras confeccionadas com a cerâmica In-Ceram Alumina (Vita-Zahnfabrik. Para a obtenção dos valores de tenacidade foi utilizada a técnica da indentação que se baseia na série de fissuras que se formam sob uma carga pesada. Foram realizadas 4 impressões por amostra, utilizado um microdurômetro (Digital Microhardness Tester FM com uma carga de 500gf, durante 10 segundos. A análise estatística dos dados (Testes ANOVA de Kruskal-Wallis e Dunn, indica que a cerâmica In-Ceram Alumina apresentou valor mediano (2,96N/m3/2, estatisticamente diferente do apresentado pela IPS Empress 2 (1,05N/m3/2, enquanto que a cerâmica Vitadur Alpha apresentou valores intermediários (2,08N/m3/2, sem diferenças estatísticas dos outros dois materiais. Conclui-se que as cerâmicas apresentam diferentes desempenhos de tenacidade à fratura, sendo a In-Ceram capaz de absorver maior energia comparada a Vitadur Alpha e ao IPS Empress2.Although ceramics present high compressive strength, they are brittle materials due to their low tensile strength so they have lower capacity to absorb shocks. This study evaluated the fracture toughness of different ceramic systems, which refers to the ability of a friable material to absorb defformation energy. Three ceramic systems were

Characterization of composite materials based on cement-ceramic powder blended binder

Science.gov (United States)

Kulovaná, Tereza; Pavlík, Zbyšek

2016-06-01

Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

Avaliação da permeabilidade de filtros de aerossóis para altas temperaturas, preparados a partir da técnica de adição de espuma aquosa em suspensão cerâmica Permeability characterization of hot aerosol filters prepared with foaming of ceramic suspensions

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M. D. M. Innocentini

2009-12-01

Full Text Available Este trabalho é parte de um projeto de desenvolvimento de filtros cerâmicos para a remoção de material particulado disperso em correntes gasosas em temperaturas elevadas. Os filtros cerâmicos utilizados para esta finalidade devem apresentar elevada porosidade aliada a uma distribuição homogênea de poros interconectados, resultando em estrutura permeável e com boa resistência mecânica e eficiência de coleta. Uma rota de processamento recentemente desenvolvida é utilizada para o processamento das peças, já que permite a obtenção de todas as características requeridas para uma filtração eficiente. Nesta técnica, os materiais porosos são processados a partir da incorporação de espumas aquosas em uma suspensão cerâmica de alumina e consolidados a partir da adição de cimento aluminoso. Comparado com outras rotas de processamento, este processo é mais atrativo, pois permite a fabricação de peças com geometrias complexas, economicamente viáveis e sem utilização de aditivos tóxicos. O objetivo deste trabalho foi otimizar a composição cerâmica de modo a atender aos requisitos de permeabilidade do filtro, tendo como base sua operação econômica em temperaturas elevadas em processos como incineração de resíduos, produção de cimento ou queima de biomassa em caldeiras em plantas químicas.This work is part of a project to develop ceramic filters to treat flue gases from cement plants, biomass boilers and waste incinerators. Ceramic filters used for these purposes must present high porosity, homogeneous porous distribution (interconnected to result in bodies with high mechanical strength, permeability and collection efficiency for fine particles. A method recently developed has been used for the filters processing. In this new processing route, the porous samples were prepared through the incorporation of aqueous foams into alumina-based suspensions. Compared to other techniques, this process seems to be an

Otimização da permeabilidade de filtros de aerossóis para altas temperaturas preparados a partir da técnica de adição de espuma aquosa em suspensão cerâmica Permeability optimization of hot aerosol filters prepared from foaming of ceramic suspensions

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M. D. M. Innocentini

2009-03-01

Full Text Available Este trabalho é parte de um projeto de desenvolvimento de filtros cerâmicos para a remoção de material particulado disperso em correntes gasosas em temperaturas elevadas. Os filtros cerâmicos utilizados para esta finalidade devem apresentar elevada porosidade aliada a uma distribuição homogênea de poros interconectados, resultando em estrutura permeável e com boa resistência mecânica e eficiência de coleta. Uma rota de processamento recentemente desenvolvida é utilizada para o processamento das peças, já que permite a obtenção de todas as características requeridas para uma filtração eficiente. Nesta técnica, os materiais porosos são processados a partir da incorporação de espumas aquosas em uma suspensão cerâmica de alumina e consolidados a partir da adição de cimento aluminoso. Comparado com outras rotas de processamento, este processo é mais atrativo, pois permite a fabricação de peças com geometrias complexas, economicamente viáveis e sem utilização de aditivos tóxicos. O objetivo deste trabalho foi otimizar a composição cerâmica de modo a atender aos requisitos de permeabilidade do filtro, tendo como base sua operação econômica em temperaturas elevadas em processos como incineração de resíduos, produção de cimento ou queima de biomassa em caldeiras em plantas químicas.This work is part of a Brazilian project to develop ceramic filters to treat flue gases from cement plants, biomass boilers and waste incinerators. Ceramic filters used for these purposes must present high porosity, homogeneous porous distribution (interconnected to result in bodies with high mechanical strength, permeability and collection efficiency for fine particles. A method recently developed has been used for the filters processing. In this new processing route, the porous samples were prepared through the incorporation of aqueous foams into alumina-based suspensions. Compared to other techniques, this process seems to be

Obtenção e caracterização de membranas cerâmicas tubulares a partir de massas incorporadas com argila, caulim e quartzo Preparation and characterization of tubular ceramic membranes using mass incorporated with clay, kaolin and quartz

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A. C. Chaves

2013-03-01

Full Text Available A tecnologia que envolve a utilização de membranas cerâmicas tem nas ultimas décadas se transformado numa importante técnica de separação. Os principais motivos no avanço dessa tecnologia estão relacionados ao fato de que trabalham sem a adição de agentes químicos, baixo consumo de energia, facilidade de processamento e arranjos físicos compactos. Hoje a principal preocupação no desenvolvimento dessas membranas é minimização dos custos e a obtenção de processos de produção mais eficientes. Diante disto, a utilização de matérias-primas naturais vem como uma alternativa para obtenção de membranas cerâmicas, utilizando como método de produção a extrusão. Visando contribuir com a pesquisa tecnológica, o presente trabalho teve como objetivo a utilização de matérias-primas naturais, tais como argila, quartzo e caulim na confecção em escala laboratorial de membranas cerâmicas tubulares utilizando como processo de produção a extrusão. A massa cerâmica foi submetida às caracterizações: física e mineralógica através de ensaios de análise granulométrica, termogravimétrica, difração de raios X e análise química por fluorescência de raios X. As amostras foram sinterizadas a 800, 900, 1000 e 1100 ºC com o objetivo de verificar a influência nas características das membranas. As membranas cerâmicas obtidas foram caracterizadas por microscopia eletrônica de varredura e porosimetria por intrusão de mercúrio, sendo possível verificar a ausência de defeitos e trincas em sua estrutura. Com relação à análise de porosimetria, foram observados poros na faixa de ultrafiltração.The technology that involves the use of ceramic membranes has become in the last decades an important separation technique. The main reasons in the advance of this technology are related to the fact that work without addition of chemical reagents, low consumption of energy, ease to processing and compact physical arrangements

Comparative properties of ceramic-based roofing sheets from local ...

African Journals Online (AJOL)

Ceramic roofing sheets were fabricated in the laboratory by using ideal raw materials. The fabricating materials are coiled coconut fibre, palm fruit fibre, fresh water, river sand, polymeric dust, saw dust and cement. The resulting product was compared with factory -produced ceramic-based roofing sheets that are easily ...

Acción fundente de cenizas de glicerina de biodiésel en pastas cerámicas

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Acosta, A.

2009-06-01

Full Text Available Biodiesel glycerin ashes are residual ashes generated in the combustion of glycerine that is produced as a by-product in the manufacture of biodiesel. The aim of this work is to check their flux action in ceramic fabrics. In order to do so, both mineralogical and chemical characterisation of these ashes and some ceramic pastes, used in stoneware, has been performed, as well as an assessment of its thermal behaviour. Different mixtures of biodiesel ceramics adding ashes to a paste in a ceramic 5, 7 and 10% by weight have been used. Such mixtures have been studied with a hot stage microscope and it can be concluded that the ash acts as a flux of the ceramic paste reducing its sintering temperature in more than 100 ºC, which in an industrial process would result in energy savings in the firing process and valorisation of waste it as a secondary raw material, in addition to obtaining an environmental benefit reusing waste products and preventing its dumping.

Las cenizas de glicerina de biodiésel son unas cenizas residuales generadas en la combustión de la glicerina que se obtiene como subproducto en la fabricación de biodiésel. El objetivo de este trabajo es comprobar su acción fundente en pastas cerámicas. Para ello se ha realizado la caracterización mineralógica y química de dichas cenizas y de unas pastas cerámicas destinadas a la fabricación de gres, así como el estudio de su comportamiento térmico. Se han formulado diferentes mezclas adicionando cenizas de glicerina a la pasta cerámica en un 5, 7 y 10 % en peso. Estas mezclas se han estudiado con el microscopio de calefacción de manera comparada y se concluye que la ceniza actúa como fundente de la pasta cerámica reduciendo su temperatura de sinterización en más de 100ºC, lo cual en un proceso industrial se traduciría en un ahorro energético en la cocción y en la valorización de un residuo al considerarlo como una materia prima secundaria, además de obtener un

Potassium Sodium Niobate-Based Lead-Free Piezoelectric Multilayer Ceramics Co-Fired with Nickel Electrodes

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Shinichiro Kawada

2015-11-01

Full Text Available Although lead-free piezoelectric ceramics have been extensively studied, many problems must still be overcome before they are suitable for practical use. One of the main problems is fabricating a multilayer structure, and one solution attracting growing interest is the use of lead-free multilayer piezoelectric ceramics. The paper reviews work that has been done by the authors on lead-free alkali niobate-based multilayer piezoelectric ceramics co-fired with nickel inner electrodes. Nickel inner electrodes have many advantages, such as high electromigration resistance, high interfacial strength with ceramics, and greater cost effectiveness than silver palladium inner electrodes. However, widely used lead zirconate titanate-based ceramics cannot be co-fired with nickel inner electrodes, and silver palladium inner electrodes are usually used for lead zirconate titanate-based piezoelectric ceramics. A possible alternative is lead-free ceramics co-fired with nickel inner electrodes. We have thus been developing lead-free alkali niobate-based multilayer ceramics co-fired with nickel inner electrodes. The normalized electric-field-induced thickness strain (Smax/Emax of a representative alkali niobate-based multilayer ceramic structure with nickel inner electrodes was 360 pm/V, where Smax denotes the maximum strain and Emax denotes the maximum electric field. This value is about half that for the lead zirconate titanate-based ceramics that are widely used. However, a comparable value can be obtained by stacking more ceramic layers with smaller thicknesses. In the paper, the compositional design and process used to co-fire lead-free ceramics with nickel inner electrodes are introduced, and their piezoelectric properties and reliabilities are shown. Recent advances are introduced, and future development is discussed.

Polishing of silicon based advanced ceramics

Science.gov (United States)

Klocke, Fritz; Dambon, Olaf; Zunke, Richard; Waechter, D.

2009-05-01

Silicon based advanced ceramics show advantages in comparison to other materials due to their extreme hardness, wear and creep resistance, low density and low coefficient of thermal expansion. As a matter of course, machining requires high efforts. In order to reach demanded low roughness for optical or tribological applications a defect free surface is indispensable. In this paper, polishing of silicon nitride and silicon carbide is investigated. The objective is to elaborate scientific understanding of the process interactions. Based on this knowledge, the optimization of removal rate, surface quality and form accuracy can be realized. For this purpose, fundamental investigations of polishing silicon based ceramics are undertaken and evaluated. Former scientific publications discuss removal mechanisms and wear behavior, but the scientific insight is mainly based on investigations in grinding and lapping. The removal mechanisms in polishing are not fully understood due to complexity of interactions. The role of, e.g., process parameters, slurry and abrasives, and their influence on the output parameters is still uncertain. Extensive technological investigations demonstrate the influence of the polishing system and the machining parameters on the stability and the reproducibility. It is shown that the interactions between the advanced ceramics and the polishing systems is of great relevance. Depending on the kind of slurry and polishing agent the material removal mechanisms differ. The observed effects can be explained by dominating mechanical or chemo-mechanical removal mechanisms. Therefore, hypotheses to state adequate explanations are presented and validated by advanced metrology devices, such as SEM, AFM and TEM.

Microestructura y comportamiento mecánico a altas temperaturas de cerámicas biomorficas de carburo de silicio

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Martínez-Fernández, J.

2001-04-01

Full Text Available Environment conscious ceramics (ecoceramics are a new class of ceramic materials fabricated from natural wood (a renewable source. The affordable, net shape ceramics are fabricated by pyrolysis and molten silicon infiltration of wood preforms. The resulting materials have complex microstructure and multifunctional properties. The microstructure before and after high temperature plastic deformation was studied by scanning electron microscopy. These ceramics present regions of silicon and silicon carbide that follow the fibrous microstructure of the wood selected, resulting in a structure that resembles a continuos fiber composite. This structure results in very good mechanical properties as the evolutionary process has perfected it.

Las cerámicas respetuosas con el medio ambiente (ecocerámicas son una nueva clase de materiales cerámicos fabricados a partir de madera natural (un recurso renovable. Estas cerámicas se fabrican mediante la pirólisis de la preforma de madera e infiltración de silicio líquido en esta, proceso de bajo coste y con poco cambio de forma. El material resultante tiene una microestructura compleja y propiedades multifuncionales. La microestructura antes y después de la deformación plástica a alta temperatura se estudió mediante microscopía electrónica de barrido. Estas cerámicas presentan regiones de silicio y de carburo de silicio que mantienen la microestructura fibrosa de la madera seleccionada, similar a la de un material compuesto de fibra continua. Esta estructura ha resultado poseer unas muy buenas propiedades mecánicas a la compresión en caliente, en la dirección de las fibras, ya que el proceso evolutivo la ha perfeccionado.

Reologia de concretos refratários na presença de diferentes tipos de aditivo e ligante hidráulico Refractory castables rheology in the presence of different sort of additive and hydraulic binders

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I. R. Oliveira

2007-09-01

Full Text Available Aditivos químicos podem ser adicionados aos concretos refratários com diferentes propósitos, como por exemplo, visando a dispersão das partículas finas da matriz por meio de mecanismos de dispersão eletrostáticos/eletroestéricos (dispersantes e para controlar o processo de hidratação das partículas do agente ligante (retardadores/aceleradores. O estado de dispersão da matriz de um concreto refratário apresenta uma grande influência no comportamento reológico desse material, determinando as técnicas utilizadas para a sua aplicação. Os concretos bombeáveis tem crescido em importância tecnológica devido principalmente à possibilidade de se moldar peças que se encontram distantes do local de mistura, de maneira rápida, eficiente, sem desperdícios e com menor custo. Todavia, para que as vantagens tecnológicas deste processo sejam melhor exploradas, é necessário que o comportamento reológico e as características de endurecimento (tempo de pega do concreto sejam compatíveis com o processo. Neste contexto, este trabalho teve como objetivo avaliar simultaneamente a capacidade de diferentes aditivos quanto à dispersão das partículas da matriz, bem como a sua influência no processo de hidratação de diferentes tipos de ligantes hidráulicos, utilizando-se medidas da fluidez e da trabalhabilidade destes concretos refratários.Chemical additives may be added to the castables for different purposes, as for example, to disperse matrix fine particles through electrostatic/electrosteric mechanisms (dispersants and to control the hydration process of cement particles (retarders/accelerators. The state of dispersion of the castables matrix particles presents a direct influence in their rheological behavior, defyning the techniques that can be used for their installation. The growing demand for automatically transported refractory castables has stimulated the use of pumpable castables due to its fast and high quality placing

Mineralogical characterization of clays used in the structural ceramic industry in west of S. Paulo State, Brazil Caracterização mineralógica de argilas usadas na indústria de cerâmica estrutural no oeste do estado de S. Paulo, Brasil

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S. R. Teixeira

2001-12-01

Full Text Available Plasticity and the grain-size distribution of the raw material used to make structural bricks and roof tiles are very important to the production process. These two parameters and the mineral composition will define the quality and properties of the final product: color, mechanical resistance, water absorption, cracks, swell and shrink during drying and firing the ceramic pieces etc. In the Brazilian ceramic industry it is very common to mix together two or more different kinds of raw material to achieve the ceramic mass with the desired grain-size distribution. The objective of this work was to characterize the raw material collected at the floodplains of the Paraná and Paranapanema Rivers and the ceramic mass used by the ceramic industry in western São Paulo State, Brazil. Particle size distribution, organic matter and X-ray diffraction were used to study this material. The textural analysis indicates that the raw materials have the clay fraction ranging from 38.2% to 66.3%, the silt from 22.2% to 49.7% and the sand from 3.1% to 34.1%. The results indicate that all mixed raw materials have more clay in its composition than would be necessary. The organic matter ranges from 5 to 7%. All samples have kaolinite and many of them have smectites, HIV and mica. Gibbsite, iron and titanium oxides, and quartz are also identified. One of the samples (yellow is rich in goethite.A plasticidade e a granulometria da massa cerâmica são dois parâmetros importantes para o processo de produção de tijolos e telhas. Estes dois parâmetros e a composição mineralógica definirão a qualidade e propriedades (cor, resistência mecânica, absorção de água, trincas, mudanças nas dimensões durante a secagem e queima, etc. do produto final. Na indústria cerâmica brasileira é comum misturar dois ou mais tipos de "barro" para se obter a massa cerâmica com a granulometria e plasticidade desejada. O objetivo deste trabalho foi caracterizar a matéria prima

Effect of the exposure time in coke making atmosphere on the microstructure and properties of a refractory castable used in the petrochemical industry

International Nuclear Information System (INIS)

Cabrelon, M.D.; Pereira, A.H.A.; Rodrigues, J.A.; Medeiros, J.; Toledo-Filho, R.D.

2012-01-01

Refractory castables used in Fluidized Catalytic Cracking Units (FCCU) are said to deteriorate due coke formation during the production of light hydrocarbons, causing a shortening in the operating time of the reactor. Consequently, a significant financial loss for the petrochemical will occur. Several studies have been carried out, but none of them showed clearly how much is the contribution of the coke for the concrete final deterioration. It still remains the doubt if the coke is the responsible for the damage observed macroscopically in a FCCU's riser. In this way, this work aimed to study the effect of the time in a coke making atmosphere on an anti-erosive class-C refractory castable, seeking for microstructural changes or on physical properties that indicate degradation mechanisms and give support to the understanding of the phenomenon. Samples of an industrial refractory castable used in petrochemical units were prepared and subjected to a forced coke making process in a simulation reactor. The temperature and the heating rate were kept constant at 540 deg C and 50 deg C/h, respectively. The values of 10, 60, 120, 240 and 480 h were used for the time of exposition to the propene gas. The microstructure of the samples was characterized through optical and scanning electron microscopy and its mineralogical phases through X-ray diffraction. Complementary analyses were necessary to a better understanding of the phenomenon. The results show that the surface and the microstructure are gradually impregnated by coke, which fills up pores, microcracks and cracks. Evidences of microcracking around the coke filled pores were not found. However, many aggregates present some type of deterioration related to the time of exposition to propene. Those damages are not necessarily caused by coke directly (author)

[Comparison of machinability of two types of dental machinable ceramic].

Science.gov (United States)

Fu, Qiang; Zhao, Yunfeng; Li, Yong; Fan, Xinping; Li, Yan; Lin, Xuefeng

2002-11-01

In terms of the problems of now available dental machinable ceramics, a new type of calcium-mica glass-ceramic, PMC-I ceramic, was developed, and its machinability was compared with that of Vita MKII quantitatively. Moreover, the relationship between the strength and the machinability of PMC-I ceramic was studied. Samples of PMC-I ceramic were divided into four groups according to their nucleation procedures. 600-seconds drilling tests were conducted with high-speed steel tools (Phi = 2.3 mm) to measure the drilling depths of Vita MKII ceramic and PMC-I ceramic, while constant drilling speed of 600 rpm and constant axial load of 39.2 N were used. And the 3-point bending strength of the four groups of PMC-I ceramic were recorded. Drilling depth of Vita MKII was 0.71 mm, while the depths of the four groups of PMC-I ceramic were 0.88 mm, 1.40 mm, 0.40 mm and 0.90 mm, respectively. Group B of PMC-I ceramic showed the largest depth of 1.40 mm and was statistically different from other groups and Vita MKII. And the strength of the four groups of PMC-I ceramic were 137.7, 210.2, 118.0 and 106.0 MPa, respectively. The machinability of the new developed dental machinable ceramic of PMC-I could meet the need of the clinic.

Influência de aditivos dispersantes nas propriedades de concretos refratários de Al2O3 e Al2O3-MgO Influence of dispersants in Al2O3 and Al2O3-MgO refractory castables

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I. R. de Oliveira

2004-03-01

Full Text Available O estado de dispersão das partículas constituintes da matriz de concretos apresenta uma influência direta no comportamento reológico desses materiais, determinando as técnicas que podem ser usadas para a sua aplicação. Diferentes aditivos são utilizados visando uma dispersão eficiente, a qual constitui um requisito importante na otimização do empacotamento das partículas e da resistência mecânica de concretos. Entretanto, a influência desses aditivos nas propriedades de concretos tem sido muito pouco estudada. Neste trabalho investigou-se o efeito de três dispersantes nas propriedades e desempenho na secagem de diferentes composições refratárias. A presença de poliacrilato de sódio resultou em concretos com elevada permeabilidade e maior porosidade. Por outro lado, em composições no sistema Al2O3-MgO a presença de hexametafosfato de sódio proporcionou concretos com permeabilidade extremamente baixa acarretando numa secagem mais lenta, enquanto o ácido cítrico apresentou um desempenho intermediário. Tais efeitos nas propriedades dos concretos foram correlacionados às características intrínsecas dos aditivos.The state of dispersion of the castables matrix particles presents a direct influence in their rheological behavior, determining the techniques that can be used for their installation. Different additives have been used aiming an efficient dispersion, which constitutes an important requirement in the optimization of the particles packing and mechanical resistance of castables. However, the influence of those additives in the castables properties has not been extensively studied. In this work, the effect of 3 dispersants was investigated in the properties and drying behavior of different refractory compositions. The presence of sodium polyacrylate resulted in castables with higher permeability and larger porosity. On the other hand, in Al2O3-MgO compositions the presence of sodium hexametaphosphate provided

[Preliminary study of bonding strength between diatomite-based dental ceramic and veneering porcelains].

Science.gov (United States)

Lu, Xiao-li; Gao, Mei-qin; Cheng, Yu-ye; Zhang, Fei-min

2015-04-01

In order to choose the best veneering porcelain for diatomite-based dental ceramic substrate, the bonding strength between diatomite-based dental ceramics and veneering porcelains was measured, and the microstructure and elements distribution of interface were analyzed. The coefficient of thermal expansion (CTE) of diatomite-based dental ceramics was detected by dilatometry. Three veneering porcelain materials were selected with the best CTE matching including alumina veneering porcelain (group A), titanium porcelain veneering porcelain (group B), and E-max veneering porcelain (group C). Shear bonding strength was detected. SEM and EDS were used to observe the interface microstructure and element distribution. Statistical analysis was performed using SPSS 17.0 software package. The CTE of diatomite-based dental ceramics at 25-500 degrees centigrade was 8.85×10-6K-1. The diatomite-based substrate ceramics combined best with group C. Shear bonding strength between group A and C and group B and C both showed significant differences(P<0.05). SEM and EDS showed that the interface of group C sintered tightly and elements permeated on both sides of the interface. The diatomite-based substrate ceramics combines better with E-max porcelain veneer.

Highly textured KNN-based piezoelectric ceramics by conventional sintering

International Nuclear Information System (INIS)

Zapata, Angelica Maria Mazuera; Silva Junior, Paulo Sergio da; Zambrano, Michel Venet

2016-01-01

Full text: Texturing in ferroelectric ceramics has played an important role in the enhancement of their piezoelectric properties. Common methods for ceramic texturing are hot pressing and template grain ground; nevertheless, the needed facilities to apply hot pressing and the processing of single crystal make the texture of ceramics expensive and very difficult. In this study, a novel method was investigated to obtain highly textured lead-free ceramics. A (K 0.5 Na 0.5 ) 0.97 Li 0. 0 3 Nb 0.8 Ta 0. 2 matrix (KNLNT), with CuO excess was sintered between 1070 and 1110 °C following a solid state reaction procedure. The CuO excess promotes liquid phase formation and a partial melting of the material. XRD patterns showed the intensity of (100) family peaks became much stronger with the increasing of sintering temperature and CuO. In addition, Lotgering factor was calculated and exhibited a texture degree between 40 % and 70 % for sintered samples having 13 and 16 wt. % CuO, respectively. These, highly textured ceramics, with adequate cut, can be used as substitutes single crystals for texturing of KNN-based lead-free ceramics. (author)

Investigação sobre a eficiência da fibra de vidro e da fibra cerâmica como suporte de solda na soldagem unilateral Investigation over the eficiency of fiber glass and ceramic fiber as weld support in one-sided welding

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Luiz Cláudio Tatagiba

2011-12-01

Full Text Available O objetivo deste trabalho foi avaliar uma nova categoria de suporte de solda para a soldagem unilateral do aço carbono, usando tecidos de fibra de vidro e fibra cerâmica. Trata-se de uma proposta de inovação tecnológica, uma evolução do suporte cerâmico convencional. A soldagem unilateral com este tipo de suporte de solda foi executada em chapas de aço carbono com arame tubular (FCAW e MIG-MAG (GMAW. A eficiência da fibra de vidro e da fibra cerâmica em suportar o metal de solda líquido foi verificada durante a soldagem do passe de raiz. Várias espessuras e combinações de tecidos de fibra de vidro e fibra cerâmica foram testadas, bem como foram identificados pontos de trabalho. As seguintes variáveis do processo foram estudadas: a abertura de raiz, a corrente e a velocidade de soldagem. Os resultados mostram que os materiais à base de fibra de vidro e fibra cerâmica são eficientes para suportar a poça de solda líquida. O modo de fixação do suporte de solda na junta soldada também mostrou ser efetivo. Foi possível estimar uma faixa de operação do processo, com abertura de raiz de 2,0 a 4,0 mm, a energia de soldagem menor que 1,8 kJ/mm, a técnica de soldagem ligeiramente puxando e com pequena oscilação da tocha, espessura do suporte de solda de tecido de fibra de vidro maior que 1,6 mm. Macrogafias da juntas soldadas mostraram que houve penetração nas laterais do chanfro, reforço de solda adequado na raiz e não foram notados defeitos.The objective of this work was to evaluate a new chategory of weld support for the one-sided welding of carbon steel, using fiber glass and ceramic fiber tissues. This is a proposal of techonological innovation proposed, an evolution of the conventional ceramic support. The one-sided welding with this type of weld support was made in carbon steel with FCAW and GMAW. The efficiency of fiber glass and ceramic fiber was verified during the root weld bead. Several thicknesses and

Estudio arqueométrico de figurillas cerámicas mayas de Calakmul (Campeche, México

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García-Heras, M.

2006-08-01

Full Text Available The results derived from an archaeometric characterization study undertaken on a representative ensemble of Late Classic ceramic figurines coming from the archaeological field work carried out in the Mayan town of Calakmul (Campeche, México are reported and discussed in this paper. The main goals of the research were to gather some information on the technology of manufacture of these ceramics and provide some insights into their probable provenance. The archaeometric characterization was accomplished through the following complementary techniques: conventional optical microscopy (OM, X-ray powder diffraction (XRD, Fourier transform infrared spectroscopy (FT-IR and X-ray fluorescence (XRF. In order to isolate ceramic groups with a similar chemical profile, XRF data were also analyzed by exploratory multivariate statistical techniques. The resulting data indicate that most of the figurines were locally manufactured from a calcium carbonate (calcite-rich clay raw material. A small ceramic group containing mixed calcium and magnesium carbonates (dolomite, which could be foreign or from other area of the Calakmul region, was also identified. These data suggest that the production of ceramic figurines could be associated to workshops linked to the monopoly on ceramic production performed by the centralized power of the town of Calakmul during this period.

En este trabajo se presentan y discuten los resultados de la caracterización arqueométrica realizada sobre un conjunto representativo de figurillas cerámicas del Clásico Tardío procedentes de las excavaciones arqueológicas efectuadas en la ciudad maya de Calakmul (Campeche, México. Los objetivos principales han sido recabar información sobre la tecnología de manufactura de estas cerámicas y evaluar su posible procedencia. La caracterización arqueométrica se ha llevado a cabo mediante las siguientes técnicas complementarias: microscopía óptica convencional (MO, difracción de

Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly.

Science.gov (United States)

Lu, Xiaoli; Xia, Yang; Liu, Mei; Qian, Yunzhu; Zhou, Xuefeng; Gu, Ning; Zhang, Feimin

2012-01-01

To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride)] and anionic [poly(sodium 4-styrenesulfonate)] polymers to improve the dispersion and adsorption of positively charged nano-ZrO(2) (zirconia) as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO(2). To determine the optimum addition levels for nano-ZrO(2), ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO(2) were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO(2) resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P < 0.05). Our results show that diatomite-based nanocomposite ceramics are good potential candidates for ceramic-based dental materials.

Tribological properties of toughened zirconia-based ceramics

International Nuclear Information System (INIS)

Stachowiak, G.W.; Stachowiak, G.B.

1991-01-01

The physical and mechanical properties of toughened zirconia ceramics are briefly characterized and described with a special emphasis on their tribological behaviour. The wear and friction properties of PSZ and TZP ceramics at room and elevated temperatures are described. The influence of the environment on the tribological characteristics of zirconia ceramics is discussed. Both lubricated and unlubricated conditions for ceramic/ceramic and metal/ceramic sliding contacts are analysed. One of the main, and as yet unresolved problems, lubrication of ceramic at elevated temperatures and/or space environment, is addressed and the possible solutions to the problem are suggested. The critical needs in the research and development area of improving the tribological properties of zirconia ceramics are defined and its future market potentials stated. 30 refs., 2 tabs., 4 figs

Producciones de cerámica Celtibérica procedentes del sistema Ibérico Central (España: Caracterización química y petrográfica

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Saiz, M. E.

2013-02-01

Full Text Available As part of an extended program on archaeometric research of the Celtiberian production centres situated along the Central Iberian Range, ceramic fragments of different vessel types from two selected Celtiberian workshops were analyzed: La Rodriga (Guadalajara, Spain and Allueva II (Teruel, Spain, dated from the 3^nd to the 2^st centuries BC. The characterization was focused on the chemical analysis by Inductively Coupled Plasma-Mass Spectrometry (ICP-MS, and subjected to commonlyused multivariate statistical methods to distinguish between ceramic materials and to discriminate among different compositional groups in each production centre. The analysis was completed by performing petrographic characterization, textural observations, colour measurement and mineralogical analysis of the pieces by means of XRD. The compositional variations from major, minor and trace elements allowed to establish two subgroups in La Rodriga and one ceramic group in Allueva II. The chemical composition differences were confirmed by the petrographic characteristics and the mineralogical composition of the ceramic fabrics. These results enabled us to complete the preliminary archaeometric study in order to improve the knowledge on cultural and commercial influences in this important Celtiberian territory.

En el marco de un extenso programa de investigación arqueométrica de la producción de centros alfareros celtibéricos, ubicados en el Sistema Ibérico Central, se ha avanzado en el estudio de dos de estos alfares: La Rodriga (Guadalajara y Allueva II (Teruel. Se han analizado cuarenta y cuatro muestras representativas de distintos tipos de cerámicas de ambos talleres, cuya cronología de funcionamiento se centró entre los siglos III-II a. C. La caracterización se ha dirigido al análisis químico mediante Espectrometría de Masas con Plasma de Acoplamiento Inductivo (ICP-MS, realizando un

Influence of temperature and composition in the mechanical resistance and porosity of ceramic pieces

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Jordán Vidal, M. M.

2001-03-01

Full Text Available We have tried to establish a relationship between the raw material and the mechanical properties of ceramic pieces subjected to different firing processes, so under the determinant of the thermal process we have done a follow up on the petrogenetic process that the manufacture of ceramics represents. This is evaluated in terms of the mechanical behaviour of the ceramic tile bodies, which have been normalised and submitted to tests for flexion. The principal objective is to be able to indicate what the optimum firing temperature for each sample is, and to determine what it is in the ceramic body which offers the greatest resistance when a specific force is applied. The study of the texture of the ceramic body will be considered mainly in relation to the existent porosity, as well as its distribution, which conditions its characteristics and specifications. The relation between porosity and the parameters that describe the porous texture of the ceramic tile pieces studied is complicated because of the fact that these have many pores with a complex and irregular spatial disposition, with a broad distribution of forms and sizes, and as such they do not fit into established empirical equations.

Se ha tratado de establecer la relación entre materia prima y propiedades mecánicas de piezas cerámicas sometidas a procesos de cocción diversos. Bajo el condicionante del proceso térmico se realiza un seguimiento del proceso petrogenético que representa la fabricación cerámica y se evalúa a través del comportamiento mecánico de probetas cerámicas normalizadas y sometidas a ensayos de flexión. El objetivo principal es poder indicar cuál es la temperatura óptima de cocción para cada muestra y determinar cuál es aquélla en que la probeta cerámica ofrece una mayor resistencia al aplicarle una determinada carga. El estudio de la textura de la matriz cerámica es de gran interés en relación con la porosidad, asi como su distribuci

Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly

Science.gov (United States)

Lu, Xiaoli; Xia, Yang; Liu, Mei; Qian, Yunzhu; Zhou, Xuefeng; Gu, Ning; Zhang, Feimin

2012-01-01

To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride)] and anionic [poly(sodium 4-styrenesulfonate)] polymers to improve the dispersion and adsorption of positively charged nano-ZrO2 (zirconia) as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO2. To determine the optimum addition levels for nano-ZrO2, ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO2 were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO2 resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P ceramics are good potential candidates for ceramic-based dental materials. PMID:22619551

Biomimetic synthesis of cellular SiC based ceramics from plant ...

Indian Academy of Sciences (India)

Unknown

SiC based materials so derived can be used in structural applications and in designing high temperature filters and catalyst supports. Keywords. Biomimetic synthesis; carbonaceous biopreform; biomorphic Si–SiC ceramic composites; porous cellular SiC ceramics. 1. Introduction. In recent years, there has been tremendous ...

Machinable glass-ceramics forming as a restorative dental material.

Science.gov (United States)

Chaysuwan, Duangrudee; Sirinukunwattana, Krongkarn; Kanchanatawewat, Kanchana; Heness, Greg; Yamashita, Kimihiro

2011-01-01

MgO, SiO(2), Al(2)O(3), MgF(2), CaF(2), CaCO(3), SrCO(3), and P(2)O(5) were used to prepare glass-ceramics for restorative dental materials. Thermal properties, phases, microstructures and hardness were characterized by DTA, XRD, SEM and Vickers microhardness. Three-point bending strength and fracture toughness were applied by UTM according to ISO 6872: 1997(E). XRD showed that the glass crystallized at 892°C (second crystallization temperature+20°C) for 3 hrs consisted mainly of calcium-mica and fluorapatite crystalline phases. Average hardness (3.70 GPa) closely matched human enamel (3.20 GPa). The higher fracture toughness (2.04 MPa√m) combined with the hardness to give a lower brittleness index (1.81 µm(-1/2)) which indicates that they have exceptional machinability. Bending strength results (176.61 MPa) were analyzed by Weibull analysis to determine modulus value (m=17.80). Machinability of the calcium mica-fluorapatite glass-ceramic was demonstrated by fabricating with CAD/CAM.

Estudio de la resistencia a la abrasión de capas vitrocerámicas depositadas sobre acero

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Gómez de Salazar, J. M.

2002-12-01

Full Text Available Wear test has been completed on two types of layered materials: a non-reinforced enamel plate and a ceramic reinforced enamel plate. The latter has been tested in two forms: with 10 wt. % and 20 wt. % ceramic particles reinforcement. For comparison the same test has also been completed on polished steel. Wear resistance was measure using a tribometer, equipped with a chromium steel sphere of 6 mm diameter. The sphere-plate surface contact area increases with distance covered, which in the polished steel provokes exponential increments in wear values. This exponential behaviour was not observed in the enamel plates due to their greater wear resistance. The reinforcement of the enamel plates with ceramic particles increases the wear resistance. A higher percentage of ceramic reinforcement results in a greater wear resistance of the plates.

Se han realizado ensayos de desgaste, tanto en placas esmaltadas sin refuerzo como en esmaltes con distinto porcentaje de carga cerámica (10 y 20% en peso, y se han comparado frente al del acero base pulido. Las medidas de resistencia a la abrasión se han obtenido utilizado un tribómetro con bola de acero al cromo de 6 mm de diámetro. El aumento de la superficie de contacto bola-placa a medida que aumenta la distancia recorrida, provoca aumentos exponenciales en los desgastes en el caso del acero pulido. Sin embargo, en el caso de las chapas esmaltadas no se observa este comportamiento, debido a la mayor resistencia al desgaste de las mismas. Cuando las capas esmaltadas están reforzadas con cargas cerámicas, la resistencia al desgaste aumenta con el porcentaje de refuerzo cerámico.

Enhanced electrocaloric effect in La-based PZT antiferroelectric ceramics

Science.gov (United States)

Mendez-González, Y.; Peláiz-Barranco, A.; Yang, Tongqing; Guerra, J. D. S.

2018-03-01

The electrocaloric effect (ECE) has been investigated in (Pb0.98La0.02)(Zr0.95Ti0.05)0.995O3 antiferroelectric ceramics obtained via the solid-state reaction method. The results from indirect measurements across the temperature range considered reveal a large electrocaloric temperature change (ΔT) of approximately 5 K at 373 K. The enhanced ECE, which is significantly higher than those reported for some lead-free and lead-based electro-ceramics, was obtained by applying an electric field of 60 kV/cm lower than what has been reported for commonly studied ceramic systems. This result suggests that this system is a potential candidate for practical electrocaloric device applications.

Obtenção e propriedades de cerâmicas porosas pela técnica de incorporação de espuma Production and properties of porous ceramics obtained by foam addition technique

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R. C. O. Romano

2006-06-01

Full Text Available Cerâmicas porosas, em geral, associam baixa condutividade térmica, alta área superficial, alta permeabilidade e resistência a ataques químicos. Essas características despertam grande interesse do setor de refratários para sua utilização como filtros em altas temperaturas e/ou como isolantes térmicos, quando sua porosidade é fechada. Diversas técnicas foram reportadas para obtenção desses materiais, tais como a queima de partículas orgânicas, a réplica e o gelcasting de espumas cerâmicas. No entanto, com as técnicas convencionais utilizadas até o momento, ainda não é possível o adequado controle da porosidade e da homogeneidade microestrutural. Por isso, no presente trabalho é proposta uma nova forma de obtenção de materiais porosos, onde uma espuma estável, produzida independentemente, é adicionada em uma suspensão de alumina, gerando materiais com elevada porosidade e estrutura homogênea (com estreita população de poros. Além disso, algumas propriedades, como resistência mecânica e módulo de Weibull são apresentadas e os resultados indicam que essa nova rota de processamento pode vir a ser utilizada para desenvolvimento de novos produtos.Porous ceramics materials, usually, associate low thermal conductivity, high superficial area, high permeability and high resistance to chemical corrosion. These are interesting features for refractory applications such as filters for high temperatures or thermal insulating purposes. Several techniques have been reported to obtain porous ceramics: organic particle burn-out, replica technique and gelcasting of ceramic foams. However, these processing routes generally result heterogeneous materials with a broad of pore size distribution. Therefore, in this work a novel technique is used in order to produce porous ceramics, where a stable foam, prepared independently, is mixed to a Al2O3 suspension, producing materials with high porosity and homogeneous microstructure (narrow

Zirconia-based colors for ceramic glazes

International Nuclear Information System (INIS)

Eppler, R.A.

1977-01-01

The history of color development for use in ceramic glazes is outlined. The most significant modern development is based on zirconia and zircon. These materials have gained increasing acceptance in the industry since their introduction in the late 1950's and early 1960's, due to their superior stability during firing of the glaze

Modelamento do processo de gresificação de massas cerâmicas de revestimento Modelling of the vitrification process of ceramic bodies for whiteware

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L. Sánchez-Muñoz

2002-12-01

Full Text Available Foi proposto um modelo para o processo de gresificação de massas cerâmicas de grés porcelânico, baseado na correlação entre a porosidade e os componentes da massa e sua evolução com a temperatura. A aplicação do modelo foi realizada empregando uma frita especialmente desenvolvida como fundente e uma composição otimizada de argila e caulim. Assim, desenvolveu-se uma massa de grés porcelânico de baixa temperatura de queima (~1150 ºC e uma faixa de estabilidade dimensional de aproximadamente 100 ºC.A model was proposed for the vitrification process of ceramic bodies for porcelain stoneware tiles, based on the correlation among the porosity and the mixture components and its evolution with temperature. The application of the model was accomplished using a frit especially designed as flux and an optimized composition of clay and kaolin. Accordingly, a porcelain stoneware tile body for low firing temperature (~ 1150 ºC and a dimensional stability range of approximately 100 ºC has been developed.

Situación de la industria argentina de la cerámica, del vidrio y del refractario en el 2000

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Hevia, R.

2001-02-01

Full Text Available The globalization of the present economic policy imposes the search of the excellence based on the competition. The same is associate to the economies of scale like effective alternative to reduce the operative costs and to the abolition of protectionisms, that in Argentina are rigorously fulfilled. The effects of the policy are made feel in the different areas from production of materials, that in agreement with the possibilities of each type of industry they look for to adapt itself. In this work is analyzed the situation of the ceramic industry on the basis of the index of evolution of the construction in the last years, since approximately the 90 - 95 % of the argentine ceramic production is linked to it. Also was used the information coming from the most excellent companies and of the associations that group them. In the case of the production of refractories and glasses, the originating information of the companies was only considered. The ceramic production was classified in agreement with the following submarkets: red ceramics, tableware, floors and coatings and sanitary ware. The analysis of the three mentioned industries includes the characterization of the present situation of each of them and allows to enhance the predominant tendencies in each case.

La globalización de la política económica actual impone la búsqueda de la excelencia basada en la competitividad. La misma está asociada a las economías de escala como alternativa eficaz para reducir los costos operativos y a la abolición de proteccionismos, que en la Argentina se cumplen rigurosamente. Los efectos de la política se hacen sentir en las distintas áreas de producción de materiales, que de acuerdo con las posibilidades de cada tipo de industria buscan reacomodarse. En este trabajo se analiza la situación de la industria cerámica en base a los índices de evolución de la construcción en los últimos años, dado que aproximadamente el 90 - 95 % de la

Aplicações de fibras vegetais na secagem de concretos refratários Use of natural fibers to speed up the drying step of refractory castables

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C. S. Isaac

2004-06-01

Full Text Available A secagem de concretos refratários é uma etapa crítica em seu processamento devido aos riscos de explosão durante a saída de água contida em sua estrutura. Para minimizar esses problemas e aumentar a velocidade de secagem, fibras poliméricas têm sido adicionadas às formulações de concreto. Uma variável importante a ser considerada no desempenho desse aditivo é o tipo de fibra utilizada. Trabalhos do grupo de pesquisa indicaram que fibras vegetais podem apresentar bom desempenho na geração de canais permeáveis. Esse fato, aliado à sua grande disponibilidade e baixo custo, sugere que estas fibras sejam uma alternativa interessante às fibras sintéticas utilizadas atualmente. Neste trabalho, comparou-se o desempenho de fibras vegetais com o do polipropileno utilizados como aditivos de secagem. Foram realizadas medidas de permeabilidade utilizando a Equação de Forchheimer, ensaios de permeametria em alta temperatura e análise termogravimétrica do concreto. As fibras foram caracterizadas por calorimetria exploratória diferencial e termogravimetria.The drying of refractory castables is a critical step during application due to the possibility of spalling. In order to decrease these risks and improve the drying rate, polymeric fibers have been added to the castables' formulation. The type of fiber is an important aspect to be studied. Authors' previous works indicated that vegetable fibers can be good candidates. This fact, associated with its wide availability and low cost, suggests that these fibers can be interesting substitutes to synthetic ones. In this work, vegetable and polypropylene fibers had their performance evaluated as drying agents. The results of permeability measurements and hot air permeametry were related with the thermogravimety of the fiber-containing castables. The fibers were characterized by differential scanning calorimetry and thermogravimetry.

Mo-Si-B-Based Coatings for Ceramic Base Substrates

Science.gov (United States)

Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

2015-01-01

Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

An Experimental Study on Mechanical Modeling of Ceramics Based on Microstructure

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Ya-Nan Zhang

2015-11-01

Full Text Available The actual grinding result of ceramics has not been well predicted by the present mechanical models. No allowance is made for direct effects of materials microstructure and almost all the mechanical models were obtained based on crystalline ceramics. In order to improve the mechanical models of ceramics, surface grinding experiments on crystalline ceramics and non-crystalline ceramics were conducted in this research. The normal and tangential grinding forces were measured to calculate single grit force and specific grinding energy. Grinding surfaces were observed. For crystalline alumina ceramics, the predictive modeling of normal force per grit fits well with the experimental result, when the maximum undeformed chip thickness is less than a critical depth, which turns out to be close to the grain size of alumina. Meanwhile, there is a negative correlation between the specific grinding energy and the maximum undeformed chip thickness. With the decreasing maximum undeformed chip thickness, the proportions of ductile removal and transgranular fracture increase. However, the grinding force models are not applicable for non-crystalline ceramic fused silica and the specific grinding energy fluctuates irregularly as a function of maximum undeformed chip thickness seen from the experiment.

Clinical evaluation of two types of ceramic inlays and onlays after 6 months Avaliação clínica de inlays e onlays confeccionadas com dois tipos de cerâmica, após 06 meses

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Maria Jacinta M. Coelho Santos

2004-09-01

Full Text Available The aim of the present study was to evaluate the clinical performance of two types of ceramics: a slurry-powder ceramic (Duceram Plus, Degussa - D and a hot-pressed leucite-based glass-ceramic (IPS Empress, Ivoclar Vivadent - IPS. Eighty-six restorations, 44 IPS and 42 D, were made by one operator. A total of 33 onlays and 53 inlays on twenty-seven premolars and 59 molars were cemented in 35 patients of both sexes, mean age 35 years. All restorations were cemented with the dual-resin cement (Variolink, Ivoclar-Vivadent under rubber dam and were evaluated at the baseline and after six months, using the modified U.S.P.H.S. criteria for postoperative sensitivity, secondary caries, fracture, color match, marginal discoloration, marginal integrity and surface texture. Additionally radiographs and intraoral photographs were carried out. At baseline 86 restorations were analyzed and all of them received Alfa rating, except for the following that received Bravo rating for postoperative sensitivity - IPS (2.27%; D (7.14%; for color match - IPS (2.27%; D (2.38% and for surface texture - IPS (2.27%; D (11.90%. After 6 months 100% of the restorations were analyzed and the following received Bravo rating: color match - IPS (4.55% and D (9.52%; surface texture - IPS (2.27% and D (11.9%; marginal discoloration - IPS (6.82% and D (4.76% and marginal integrity - IPS (4.55% and D (7.14%. The results were submitted to the Fisher and McNemar Statistical Tests. No significant differences were noticed between the two ceramics. Both ceramics demonstrated satisfactory clinical performance after six months.Este trabalho se propôs a avaliar a performance clínica de dois tipos de cerâmica: IPS Empress, Ivoclar-Vivadent - IPS e Duceram Plus, Degussa - D. Foram realizadas 86 restaurações por apenas um operador, sendo 44 IPS e 42 D. Vinte e sete pré-molares e 59 molares, num total de 33 onlays e 53 inlays, foram cimentadas em 35 pacientes de ambos os sexos, com idade m

Manufacturing of Porous Ceramic Preforms Based on Halloysite Nanotubes (Hnts

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Kujawa M.

2016-06-01

Full Text Available The aim of this study was to determine the influence of manufacturing conditions on the structure and properties of porous halloysite preforms, which during pressure infiltration were soaked with a liquid alloy to obtain a metal matrix composite reinforced by ceramic, and also to find innovative possibilities for the application of mineral nanotubes obtained from halloysite. The method of manufacturing porous ceramic preforms (based on halloysite nanotubes as semi-finished products that are applicable to modern infiltrated metal matrix composites was shown. The ceramic preforms were manufactured by sintering of halloysite nanotubes (HNT, Natural Nano Company (USA, with the addition of pores and canals forming agent in the form of carbon fibres (Sigrafil C10 M250 UNS SGL Group, the Carbon Company. The resulting porous ceramic skeletons, suggest innovative application capabilities mineral nanotubes obtained from halloysite.

Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly

Directory of Open Access Journals (Sweden)

Lu X

2012-04-01

Full Text Available Xiaoli Lu1,2, Yang Xia1, Mei Liu1, Yunzhu Qian3, Xuefeng Zhou4, Ning Gu4, Feimin Zhang1,41Institute of Stomatology, Nanjing Medical University, Nanjing, 2Nantong Stomatological Hospital, Nantong, 3Center of Stomatology, The Second Affiliated Hospital of Suzhou University, Suzhou, 4Suzhou Institute, Southeast University, Suzhou, People's Republic of ChinaAbstract: To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride] and anionic [poly(sodium 4-styrenesulfonate] polymers to improve the dispersion and adsorption of positively charged nano-ZrO2 (zirconia as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO2. To determine the optimum addition levels for nano-ZrO2, ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO2 were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO2 resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P < 0.05. Our results show that diatomite-based nanocomposite ceramics are good potential candidates for ceramic-based dental materials.Keywords: layer-by-layer, diatomite, nanoceramics, zirconia (ZrO2, dental materials

Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

Energy Technology Data Exchange (ETDEWEB)

Liao, Chang-Zhong [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Tang, Yuanyuan [School of Environmental Science and Engineering, South University of Science and Technology of China, Shenzhen 518055 (China); Lee, Po-Heng [Department of Civil & Environmental Engineering, The Hong Kong Polytechnic University, Hong Kong Special Administrative Region (China); Liu, Chengshuai, E-mail: csliu@soil.gd.cn [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550009 (China); Shih, Kaimin, E-mail: kshih@hku.hk [Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Li, Fangbai [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China)

2017-01-05

Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4} spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4}. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr{sub 2}O{sub 3} and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the

Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

International Nuclear Information System (INIS)

Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

2017-01-01

Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr 1.32 Fe 0.19 Al 0.49 O 4 spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr 1.32 Fe 0.19 Al 0.49 O 4 . Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr 2 O 3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that

Durabilidade de peças cerâmicas vermelhas com adição de rejeito de rocha ornamental isenta de granalha Durability of red ceramic samples with addition of ornamental rock waste free of steel particles

Directory of Open Access Journals (Sweden)

D. V. Rodrigues

2012-09-01

Full Text Available Para avaliação da degradação acelerada em laboratório sofrida pelos corpos de prova de cerâmica vermelha com adição de rejeito de rocha ornamental isento de granalha, foi utilizado um equipamento que lixivia com água quente e fria em tempos controlados, e também, congela a amostra em até -4 ºC. Os corpos de prova cerâmicos foram confeccionados com até 10% em massa de rejeito de rocha ornamental a seco, e em seguida, umedecidos e moldados por extrusão. Os materiais produzidos foram calcinados nas temperaturas de 700 ºC, 800 ºC e 900 ºC. Após 1060 h de degradação acelerada em equipamento de laboratório, analisaram-se as propriedades cerâmicas do material. Os resultados das resistências mecânicas foram comparados através da distribuição de Weibull, antes e depois da degradação. Nota-se que o material com adição de 10% de rejeito de rocha ornamental na massa cerâmica é mais confiável quando queimada a 900 ºC após a degradação, quando comparados com as amostras sem adição de rejeito, proporcionando maior durabilidade.For the evaluation of the accelerated degradation in laboratory of red ceramic specimens with addition of ornamental rock waste free from steel particles, an equipment that leach with hot and cool water and time control, and also freezing the specimen at -4 ºC was used,. The ceramic samples were made with up to 10 wt.% of the dry ornamental rock waste, and after humidifying and molding by extrusion. The specimens were fired at 700 ºC, 800 ºC and 900 ºC. After 1060 h of accelerated degradation lab test, ceramic properties were evaluated. The results of the strength were compared for Weibull distribution, before and after degradation. The specimens with addition of 10 wt.% waste is more durable and reliable when fired to 900 ºC after the degradation.

Testing method for ceramic armour and bare ceramic tiles

NARCIS (Netherlands)

Carton, E.P.; Roebroeks, G.H.J.J.

2016-01-01

TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

Testing method for ceramic armor and bare ceramic tiles

NARCIS (Netherlands)

Carton, E.P.; Roebroeks, G.H.J.J.

2014-01-01

TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

Preparation and leaching property of Nd-doped zirconolite-based glass-ceramic

International Nuclear Information System (INIS)

Wu Lang; Xu Dong; Teng Yuancheng; Li Yuxiang; Liu Zongqiang

2014-01-01

Nd-doped zirconolite-based glass-ceramics were prepared by melting-heat treatment technique. The effects of heat treatment processing on phase structure of the glass-ceramics were investigated. The leaching properties of the glass-ceramics were also evaluated by static leaching experiments (product consistency test, PCT). The results show that glass transformation temperature (T g ) and crystallization temperature of the glass-ceramics are about 580℃ and 740℃, respectively. CaTiO 3 phase forms easily when the glass-ceramics were prepared by two-step method, i.e. the glass was prepared first, and then it was heat-treated at the crystallization temperatures. 2M-zirconolite phase can be obtained by one-step method, i.e. the heat-treatment immediately followed by the melting process. In addition, the zirconolite crystals exhibit a dendritic shape. The normalized mass loss of B and Na in the glass-ceramics remains almost unchanged (about 1 mg/m 2 ) after 14 days, while the normalized mass loss of Nd reaches stable value (about 0.2 mg/m 2 ) after 28 days. The normalized mass loss of B, Na, and Nd in the glass-ceramics is an order of magnitude lower than that of borosilicate glasses, respectively. (authors)

Membranas cerámicas y su utilidad en procesos de separación

Directory of Open Access Journals (Sweden)

Hernández, A.

1999-06-01

Full Text Available Among the separation processes in the industry, those using membranes are usually considered as forming a new and promising field. From them, those which use ceramic membranes, which can be manufactured more selective now than some time ago, are especially relevant due to their high mechanic, thermal and chemical resistances. Here we will start by a summary description of the methods of synthesis of inorganic membranes and particularly ceramic ones. Traditional methods are presented as well as both the polymeric and the coloidal sol-gel techniques. In order to characterize them, pore size distributions and surface properties, including morphology, hydrophillicity and electrical properties should be investigated. Some techniques to study these structural and surface properties are summarily presented. The ceramic membranes can substitute polymeric ones in most of their typical applications with profit due to their better performances and durability.

Entre los procesos industriales de separación, los que se basan en membranas se consideran como un nuevo y prometedor campo en desarrollo. Entre éstos, los basados en el uso de membranas cerámicas por sus características de resistencia mecánica, térmica y química y cada vez mayor selectividad han adquirido una gran relevancia. En este trabajo se comenzará haciendo una breve descripción de los métodos de síntesis de membranas inorgánicas y en particular cerámicas. Se exponen tanto los métodos tradicionales como los de sol-gel por vías polimérica y coloidal. Para caracterizar estas membranas se deben obtener sus distribuciones de tamaño de poro y propiedades superficiales tanto morfológicas como relacionadas con la hidrofílicidad y sus propiedades eléctricas. Algunas técnicas de investigación de estas propiedades estructurales y superficiales se exponen también resumidamente. Las membranas cerámicas pueden usarse en las mismas aplicaciones que las membranas polim

Influência de defeitos e diferentes processos de fabricação nas propriedades mecânicas finais de cerâmicas Influence of defects and different processes of manufacture on the final mechanical properties of ceramics

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D. Schuller

2008-12-01

Full Text Available Os materiais cerâmicos são atualmente cada vez utilizados como opção na engenharia mundial. Por se tratar de materiais com alta resistência mecânica, possuem muitas aplicações em diversas áreas, como por exemplo a de mancais, a automotiva (sensores, isoladores, catalisadores, pistões, válvulas, revestimentos, a de implantes biocompatíveis (dentário, substituição óssea, válvulas cardíacas, a de produtos sujeitos ao desgaste (guias, a de refratários (revestimento de equipamento bélico, componentes de fornos, a eletrônica, e outras. Nos processos de fabricação da cerâmica há uma gama de fatores que contribuem para as características do produto final. Devido a isso, muitos pesquisadores têm trabalhado no estudo da influência de determinados defeitos e técnicas de produção de cerâmicas nas características do produto final. Este trabalho tem como objetivo fazer uma revisão bibliográfica de recentes artigos que analisam a influência de fatores como velocidade de queima, surgimento de trincas, porosidade, fases cristalinas, e tamanho de partículas, nas propriedades mecânicas finais das cerâmicas. Pode-se concluir que é possível aperfeiçoar o processo de fabricação da cerâmica a fim de promover as melhores propriedades mecânicas possíveis, conhecendo-se fatores prejudiciais e métodos adequados para se obter o melhor produto final.Currently, the ceramic materials are widely used as options in the engineering world. Because they are materials with high mechanical strength, they have many applications in several areas like: bearings components, automotive (sensors, insulators, catalysts, pistons, valves, coatings, biocompatible implants (dental, replacement bone, heart valves, products subject to wear (guides, refractories (coating of military equipment, components of ovens, electronics, and others. In ceramic manufacturing there are many factors that contribute to the final features of the product. In this

Uso da biocerâmica no preenchimento de falhas ósseas Use of bioceramics in filling bone defects

Directory of Open Access Journals (Sweden)

Carlos Antônio Garrido

2010-01-01

Full Text Available OBJETIVO: Apresentar os resultados encontrados com o uso da biocerâmica no preenchimento das falhas ósseas decorrentes de lesões traumáticas ou ortopédicas. MÉTODO: Foram avaliados 36 pacientes, portadores de falhas ósseas de etiologia pós-traumática ou ortopédica, 19 pacientes do sexo masculino (52,8% e 17 do sexo feminino (47,2%. A idade variou de 19 a 84 anos, com média de 45,7 anos e mediana de 37 anos. Foram incluídos apenas os pacientes com falhas que necessitaram, no mínimo, cinco gramas de biocerâmica. Foram classificadas como ortopédicas o total de 18 casos; as falhas ósseas observadas nas revisões de artroplastias totais do quadril, 11 casos; artroplastia total do quadril, primária, por coxartrose, um caso; osteotomias de fêmur ou tíbia de cunha aberta, cinco casos, e artrodese do tarso, um caso. Como falhas pós-traumática, 18 casos; as pseudoartroses não infectadas, oito casos; fraturas recentes do planalto tibial com compressão do osso esponjoso, três casos; fraturas expostas tratadas com fixadores externos, sete casos. A técnica cirúrgica utilizada foi o de curetar e desbridar a lesão até se encontrar osso de aspecto viável a enxertia, a seguir utilizou-se a biocerâmica para preenchimento da falha e algum tipo de fixação. RESULTADO: Dos 36 pacientes avaliados, observou-se que 35 (97,2% apresentaram integração da biocerâmica, um caso de fratura exposta tratada com fixador externo apresentou integração deficiente da biocerâmica. CONCLUSÃO: O tratamento de falhas ósseas de etiologia pós-traumática ou ortopédica, com o uso da cerâmica fosfocálcica composta de hidroxiapatita, se revelou um método prático, eficaz e seguro.OBJETIVE: To present the results of the use of biological ceramic in filling bone defects resulting from traumatic or orthopedic injuries. METHODS: We evaluated 36 patients with bone defects caused by trauma or orthopedic injury. Nineteen patients were male (52.8% and 17

Relatório de Estágio Curricular – Aleluia Cerâmicas, S.A (Aveiro)

OpenAIRE

Pimenta, Cláudia

2011-01-01

O desenvolvimento do Estágio curricular foi realizado na empresa Aleluia Cerâmicas S.A. e teve a duração de 3 meses, 400horas. A estagiária teve oportunidade de conhecer de perto a realidade empresarial, experimentada em duas empresas do Grupo, na Ceramic e na Aleluia (sede da empresa), esta experiência que permitiu desenvolver mais competências, cimentando e evoluindo para além daquelas que foi adquirindo ao longo da sua formação académica. Foram desenvolvidas atividades variadas, entr...

Crack tip fracture toughness of base glasses for dental restoration glass-ceramics using crack opening displacements.

Science.gov (United States)

Deubener, J; Höland, M; Höland, W; Janakiraman, N; Rheinberger, V M

2011-10-01

The critical stress intensity factor, also known as the crack tip toughness K(tip), was determined for three base glasses, which are used in the manufacture of glass-ceramics. The glasses included the base glass for a lithium disilicate glass-ceramic, the base glass for a fluoroapatite glass-ceramic and the base glass for a leucite glass-ceramic. These glass-ceramic are extensively used in the form of biomaterials in restorative dental medicine. The crack tip toughness was established by using crack opening displacement profiles under experimental conditions. The crack was produced by Vickers indentation. The crack tip toughness parameters determined for the three glass-ceramics differed quite significantly. The crack tip parameters of the lithium disilicate base glass and the leucite base glass were higher than that of the fluoroapatite base glass. This last material showed glass-in-glass phase separation. The discussion of the results clearly shows that the droplet glass phase is softer than the glass matrix. Therefore, the authors conclude that a direct relationship exists between the chemical nature of the glasses and the crack tip parameter. Copyright © 2011 Elsevier Ltd. All rights reserved.

Ceramic Technology Project

Energy Technology Data Exchange (ETDEWEB)

1992-03-01

The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

Influência da expansão por umidade no comportamento mecânico de argilas para uso em blocos de cerâmica vermelha - revisão Influence of moisture expansion on the mechanical behavior of structural clay materials for use in ceramic bricks - review

Directory of Open Access Journals (Sweden)

R. A. Andrade

2011-09-01

Full Text Available O fenômeno da expansão por umidade (EPU resulta da ação da água e seus vapores causando a expansão dos materiais cerâmicos, podendo provocar danos no material e prejudicar sua vida útil. Na literatura existe muita ênfase nos problemas gerados pela EPU e nas tensões resultantes dessa expansão, porém até o presente não há dados relativos ao comportamento mecânico dos materiais cerâmicos após ação da EPU. Trabalhos recentemente desenvolvidos na UFCG tratam especificamente desse problema em blocos cerâmicos de vedação. Inicialmente verificou-se que, no caso de massas cerâmicas para uso em cerâmica vermelha queimadas em diversas temperaturas na faixa de 700 a 1100 ºC, e com a EPU induzida por imersão, fervura e autoclavagem, a EPU tem correlação com o comportamento mecânico dos corpos queimados, observando-se redução no módulo de ruptura à flexão à medida que a EPU aumenta. Trabalhos desenvolvidos com massas para uso em cerâmica vermelha aditivadas com carbonato de cálcio e carbonato de magnésio e queimadas entre 850 e 1000 ºC, evidenciaram o efeito benéfico do carbonato de cálcio na redução da EPU e aumento da resistência à flexão, sendo observada correlação entre EPU e módulo de ruptura à flexão, mas, no entanto, não foi observada correlação entre a EPU e o módulo quando da utilização do carbonato de magnésio. Pesquisas efetuadas com massas para cerâmica vermelha aditivadas com quartzo fino, visando o desenvolvimento de fases vítreas, não mostraram correlações bem definidas entre EPU e módulo de ruptura, sendo observado que adições de 10 e 20% de quartzo melhoram a resistência mecânica dos corpos cerâmicos após autoclavagem e que a adição de 30% de quartzo reduz seu módulo de ruptura.Moisture expansion (ME phenomenon results from the action of water and water vapors causing the expansion of ceramic materials, which may damage the material damage and jeopardize its useful life

Evolution of an alumina-magnesia/self-forming spinel castable. Part I: Microstructural features Evolução de um refratário de espinélio auto-formado de alumina-magnésia. Parte I: Aspectos microestruturais

Directory of Open Access Journals (Sweden)

D. Gutiérrez-Campos

1999-06-01

Full Text Available Refractories containing magnesium aluminate spinel (MgAl2O4 are materials for emerging technology in several applications like cement and steelmaking processes. In order to deep the understanding of these castables, this work presents the microstructural characteristics of an alumina-magnesia/self-forming spinel castable. Several variables such as MgO content, firing temperature and spinel formation are analyzed through XRD and SEM analysis. The results showed that the processes of spinel formation and nucleation are not strongly affected by the MgO content, but that the crystal growth is enhanced for samples with 6.0 wt% MgO. Hibonite (CA6 bonding in the castable matrix showed a needlelike structure that could increase hot properties of the material. MgO content in the castable seems to affect the hibonite development. The development of a self-forming spinel castable without any synthetic spinel grains appears to be promissory for optimum refractory linings.Refratários contendo espinélio de aluminato de magnésio (MgAl2O4 são materiais para tecnologia emergentes em várias aplicações tais como cimento e processos siderúrgicos. Com a finalidade de melhorar o entendimento destes refratários, este trabalho apresenta as características microestruturais de um refratário espinélio auto-formado de alumina-magnésia. Várias variáveis tais como teor de MgO, temperatura de queima e formação de espinélio são analisadas por meio de difração de raios X e microscopia eletrônica de varredura. Os resultados mostram que os processos de formação de espinélio e de nucleação não são fortemente influenciados pelo teor de MgO, mas que o crescimento de cristal é aumentado para amostras com 6.0% em peso de MgO. A ligação hibonita (CA6 na matriz do refratário mostrou uma estrutura tipo agulha que poderia melhorar as propriedades a quente do material. O teor de MgO no refratário parece influenciar o desenvolvimento da hibonita. O

Cronología cerámica en Cancuén: historia de una ciudad del Clásico Tardío Ceramic Chronology at Cancuén: a History of a Late Classic Period City

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Mélanie Forné

2011-01-01

Full Text Available El sitio arqueológico Cancuén se destaca en el área maya del Clásico Tardío por su localización en el río de la Pasión, entre las Tierras Altas y las Tierras Bajas de Guatemala; desde allí la ciudad controló parte del flujo de bienes entre ambas áreas. Esto pudo comprobarse a través de la excavación de un taller de manufactura de artefactos de jade, cuya existencia fue un hecho único en las ciudades de Tierras Bajas. El estudio de la cerámica de este sitio presenta un doble reto: primero, ubicar Cancuén culturalmente, revelando una mezcla de influencias cerámicas procedentes de varias regiones vecinas. Una presentación sintética de la tipología permite vislumbrar la complejidad de las redes de intercambio y producción local de las vasijas. El segundo reto es el de establecer una cronología fina para los apenas 150 años de duración de la ocupación del sitio. La confrontación de la tipología cerámica con los datos epigráficos y los eventos políticos locales, permite establecer una secuencia cronológica completa, una de las primeras para esta zona fronteriza entre Tierras Bajas y Tierras Altas.Cancuén archaeological site is relevant within the Late Classic Maya context because of its geographical position on Pasión River, between Lowlands and Highlands of Guatemala, from where it controlled one of the greatest trade route between both areas. This has been evidenced by the excavation of a workshop where jade artifacts where produced, which is a unique discovery in Maya Lowlands. The analysis of ceramics in Cancuén represents a double challenge: first, it may define Cancuén's culturally, highlighting a mix of ceramic influences coming from different neighboring regions. A rapid presentation of the typology shows a quite complex panorama for exchange and local production of vessels. The second challenge is about establishing a fine chronology for the only 150 years of occupation. By confronting ceramic data with

Influência do sulfato de bário nas características de cerâmica vermelha incorporada com resíduo oleoso inertizado Influence of barium sulfate on the characteristics of red ceramic incorporated with oily waste

Directory of Open Access Journals (Sweden)

F. A. N. Silva

2006-03-01

Full Text Available A incorporação em cerâmicas de resíduos como borras resultantes da extração, transporte ou refino de petróleo evita seu lançamento no meio ambiente. Por outro lado, é importante avaliar as alterações tecnológicas causadas pela adição do resíduo, sobretudo, no caso de comprometer a qualidade do produto cerâmico. Neste trabalho estudou-se a microestrutura de um material cerâmico contendo 0, 10, 15 e 20% em peso de um resíduo denominado borra de petróleo encapsulada, queimado em temperaturas que variam de 850 a 1100 ºC. A microanálise do material foi realizada através de espectrometria por dispersão de energia (EDS de modo a complementar a análise topográfica feita por microscopia eletrônica de varredura (MEV, para possibilitar a identificação dos elementos químicos presentes, bem como partículas de segunda fase. Os resultados demonstraram que a adição desta borra de petróleo encapsulada provoca alterações tanto na composição química quanto na microestrutura do material cerâmico. Partículas de formato e características distintas das observadas na cerâmica sem adição de resíduo, principalmente partículas de sulfato de bário, foram mapeadas e sua influência discutida.The incorporation into ceramics of residues, such as oily wastes from extraction, transport and refining of petroleum is a way to avoid their disposal to the environment. On the other hand, it is important to evaluate the technological changes caused by the addition of the residue, mainly, in the case that it could compromise the quality of the ceramic product. In this work, the microstructure resulting from the incorporation with 0, 10, 15 and 20 wt.% of a residue, known as encapsulated petroleum waste, into a ceramic material that was fired at temperatures in the range of 850 to 1100 ºC, was investigated. The microanalysis of the material was performed by Energy Dispersed Spectroscopy (EDS to complement the topographic carried out by

Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

Directory of Open Access Journals (Sweden)

Shuilin Zheng

2012-01-01

Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

Scale up issues involved with the ceramic waste form: ceramic-container interactions and ceramic cracking quantification

International Nuclear Information System (INIS)

Bateman, K. J.; DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T.; Riley, W. P. Jr.

1999-01-01

Argonne National Laboratory is developing a process for the conditioning of spent nuclear fuel to prepare the material for final disposal. Two waste streams will result from the treatment process, a stainless steel based form and a ceramic based form. The ceramic waste form will be enclosed in a stainless steel container. In order to assess the performance of the ceramic waste form in a repository two factors must be examined, the surface area increases caused by waste form cracking and any ceramic/canister interactions that may release toxic material. The results indicate that the surface area increases are less than the High Level Waste glass and any toxic releases are below regulatory limits

Ceramic strengthening by tuning the elastic moduli of resin-based luting agents.

Science.gov (United States)

Spazzin, Aloísio O; Bacchi, Ataís; Alessandretti, Rodrigo; Santos, Mateus B; Basso, Gabriela R; Griggs, Jason; Moraes, Rafael R

2017-03-01

Resin-based luting agents (RBLAs) with tuned elastic moduli (E) were prepared and their influence on the strengthening, reliability, and mode of failure of luted feldspar ceramic was investigated. RBLAs with low E (2.6GPa), intermediate E (6.6GPa), and high E (13.3GPa) were prepared and used to coat acid-etched ceramic disks. Positive (untreated ceramic) and negative (acid-etched ceramic) control groups were tested. The response variables (n=30) were biaxial flexural strength (σ bf , MPa), characteristic strength (σ 0 , MPa), and Weibull modulus at the ceramic surface (z=0) and luting agent surface (z=-t 2 ). A 3D finite element analysis simulated the biaxial flexural test. Fractographic analysis and morphology of the bonded interfaces were analyzed using scanning electron microscopy. The RBLAs improved σ bf and σ 0 at z=0, particularly those with intermediate and high E, whereas the mechanical reliability was only affected in the negative control. At z=-t 2 , differences between all RBLAs were observed but the structural reliability was independent of the RBLA tested. Increasing E of the RBLA was associated with increased stress concentration at the RBLA and reduced stresses reaching the ceramic. Failures originated on the ceramic surface at the ceramic-cement interface. In the high E group, failure sometimes originated from the RBLA free surface. All RBLAs completely filled the ceramic irregularities. Increased E of the RBLA reduced the variability of strength, the stress reaching the ceramic structure, and sometimes altered the origin of failure. The use of high E RBLAs seems beneficial for luting feldspar ceramics. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

TECHNOLOGY OF PRODUCTION OF CERAMIC TILES BASED ON DOLERITE AND FUSIBLE CLAY

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Pleshko Marianna Viktorovna

2018-02-01

Full Text Available The paper presents a completely new composition of the ceramic mass for production of ceramic tiles for interior lining of walls, on the basis of fusible clay. The optimal compositions of jade engobe and glossy glaze, the most suitable for this composition, are determined. A new technological scheme is developed for production of ceramic tiles for interior lining based on dolerite and fusible clay. The curve of firing, which is the most suitable for charge masses and decorative coating compositions being used, has been constructed. Subject: ceramic mass for the production of ceramic facing tiles. Ceramic tiles are the most popular building material in Russia. The most promising technology for its production from the standpoint of technical and economic efficiency is the technology of rapid single firing, which is rarely used at the plants of our country. In this regard, the development and implementation of new effective compositions of ceramic masses and decorative coatings that are the most compatible with the specifics of rapid single firing technology, based on new unconventional raw materials, are very relevant and promising. Research objectives: development of technological parameters, compositions of ceramic masses and decorative coatings of ceramic tiles for the internal wall lining that provide an increase in tiles production efficiency using the technology of rapid single firing through the use of non-traditional plagioclase-pyroxene raw materials: dolerites, loam and technogenic raw materials. Materials and methods: technological, numerical and experimental studies were conducted. To select the optimal composition of the ceramic mass, the method of mathematical planning was used, namely the simplex-centroid design of Scheffe. To identify the scientific foundations of the energy-efficient production technology being developed, differential thermal and X-ray phase, optical, electron microscopic and dilatometric studies were applied

Extrinsic coefficient charcterisation of PZT ceramics near the morphotropic phase boundary

Directory of Open Access Journals (Sweden)

Albareda, A.

2006-06-01

Full Text Available PZT ceramics with high piezoelectric coefficients have high extrinsic contributions. This extrinsic behaviour, which is related to the domain wall movement, produces high non-linear effects that are sometimes inconvenient, for example when it increases the losses in power devices. The relation between extrinsic behaviour and non-linearities could be used to provide a good extrinsic characterization of materials in order to optimise the piezoelectric devices. In all cases the physical explanation of the behaviour is sought. The aim of this work is to study the dependence of the linear and non-linear dielectric, piezoelectric and mechanical coefficients on the Ti fraction in PZT ceramic compositions near the morphotropic phase boundary (MPB. The dependence of these coefficients on the defect concentration is also analysed. Hard ceramics belonging to Ferroperm Piezoceramics, with two different acceptor dopant levels, high and low, have been measured.

Las cerámicas PZT con coeficientes piezoeléctricos elevados poseen contribuciones extrínsecas grandes. Este comportamiento extrínseco, relacionado con el movimiento de las paredes de los dominios, comporta efectos no lineales grandes que no siempre son deseables, por ejemplo, al incrementar las pérdidas de los dispositivos piezoeléctricos. Esta correspondencia entre efectos extrínsecos y no linealidades puede ser utilizada para caracterizar las cerámicas con el fin de optimizar sus propiedades piezoeléctricas. En todos los casos se busca una interpretación física de los resultados obtenidos. El objetivo de este trabajo es el estudio de la dependencia de los coeficientes lineales y no lineales dieléctricos, piezoeléctricos y elásticos con la fracción de Ti en cerámicas PZT con composiciones de Zr-Ti cerca de la transición de fase morfotrópica (MPB. También se analiza la dependencia de estos coeficientes con la concentración de impurezas, utilizando para ello cerámicas de

Effect of thermocycling on the bond strength of a glass-infiltrated ceramic and a resin luting cement Efeito da ciclagem térmica sobre a resistência de união entre uma cerâmica infiltrada com vidro e um cimento resinoso

Directory of Open Access Journals (Sweden)

Osvaldo Daniel Andreatta Filho

2003-03-01

Full Text Available The aim of the present study was to evaluate the effect of thermocycling on the bond strength between the surface of the glass-infiltrated alumina ceramic In-Ceram (VITA and the Panavia F resin cement (Kuraray CO.. Four 5x6x6mm In-Ceram blocks were obtained. One of the 6x6mm faces of each block was conditioned with Cojet - System (tribochemical silica coating, ESPE-3M and then luted under a constant 750g pressure with Panavia F cement to another identical face of a resin composit block (Clearfil AP-X, Kuraray obtained by reproduction of the ceramic one from Express (3M addition curing silicone impressions. The four sets so formed by ceramic, luting cement and resin have been each one serially sectioned in 20 sticks so that the adhesive surface in each presented 1mm² of area. The samples were divided in 2 groups (n=10: G1- stored for 7 days in deionized water at 36 ± 2ºC; G2 - thermocycled 1500 times between 5 and 55ºC dwell times. The microtensile tests were accomplished in an universal testing machine (EMIC at a crosshead speed of 0,5 mm/min. The results showed that the mean tensile bond strength values (MPa for the group G2: (22,815 ± 5,254 had not statistically differ of the values of group G1: (25,628 ± 3,353 (t = 1,427; gl = 18; p-value = 0,171, at the level of a= 5%. It can be concluded that the thermocycling technique used in the present experiment had not produced statistically significant differences between the bond strength results of the specimens obtained by the two used techniques.O objetivo deste estudo foi avaliar o efeito da ciclagem térmica sobre a resistência de adesão entre a superfície da cerâmica In-Ceram Alumina (VITA e o cimento resinoso Panavia F (Kuraray. Foram confeccionados quatro blocos de cerâmica In-Ceram com dimensões de 5x6x6mm. Uma das faces com 6x6mm de cada bloco cerâmico, após condicionamento com o sistema Cojet (ESPE-3M (jateamento com óxido de alumínio/jateamento com óxido de s

Lutetium oxide-based transparent ceramic scintillators

Science.gov (United States)

Seeley, Zachary; Cherepy, Nerine; Kuntz, Joshua; Payne, Stephen A.

2016-01-19

In one embodiment, a transparent ceramic of sintered nanoparticles includes gadolinium lutetium oxide doped with europium having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YEu.sub.YO.sub.3, where X is any value within a range from about 0.05 to about 0.45 and Y is any value within a range from about 0.01 to about 0.2, and where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm. In another embodiment, a transparent ceramic scintillator of sintered nanoparticles, includes a body of sintered nanoparticles including gadolinium lutetium oxide doped with a rare earth activator (RE) having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YRE.sub.YO.sub.3, where RE is selected from the group consisting of: Sm, Eu, Tb, and Dy, where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm.

Innovaciones técnicas, estilísticas y temáticas en la cerámica de los Zuloaga

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Rubio Celada, A.

1999-08-01

Full Text Available The Zuloagas’ ceramics covers several generations, since the 1870’s. The first artists in the family were Guillermo, Germán and Daniel. Their father, Eusebio, arquebusier of Queen Isabel II and Chief of the Royal Gunsmith’s House, sent them to study to the school of ceramics in Sévres, France. The resurgence of the factory of La Moncloa, in Madrid, was possible thanks to them. The Zuloagas restored the traditional techniques in ceramics; for example, the one of “cuerda seca” or “cuenca”-glazed and lustre painted ones, introducing the styles that were on fashion in Europe: Neo-Renaissance and Modernism. In 1893, Daniel Zuloaga settled into the Vargas factory in Segovia, and he opened, at the beginning of the XIX century his own workshop in the church of San Juan de los Caballeros, of Romanesque style, placed in the centre of this town, Segovia. Here he was helped by his son and daughters, Juan, Esperanza and Teodora, adopting new trends in art, like the Neo-Romanesque style and the Regionalist style, with themes he took from Castilian models and customs, within the aesthetic lines of the 98’s Generation.In his workshop he constantly investigated into ceramics and he even developed original techniques, like glazing on slate or applying photographs to ceramics.

La cerámica de los Zuloaga abarca varias generaciones, desde los años setenta del siglo XIX. Los primeros son Guillermo, Germán y Daniel, a los que su padre, Eusebio, arcabucero de Isabel II y director de la Real Armería, manda a estudiar a la Escuela de Cerámica de Sèvres. A ellos se deberá el resurgir de la fábrica de la Moncloa. Los Zuloaga recuperarán las técnicas cerámicas tradicionales, como la cuerda seca, la cuenca y el reflejo metálico, introduciendo los estilos de moda en Europa como el Neorrenacimiento y el Modernismo. En 1893 Daniel Zuloaga se establece en la Fábrica de Vargas en Segovia, instalando a principios de siglo su propio taller, en

Bulk Vitrification Castable Refractory Block Protection Study

Energy Technology Data Exchange (ETDEWEB)

Hrma, Pavel R.; Bagaasen, Larry M.; Beck, Andrew E.; Brouns, Thomas M.; Caldwell, Dustin D.; Elliott, Michael L.; Matyas, Josef; Minister, Kevin BC; Schweiger, Michael J.; Strachan, Denis M.; Tinsley, Bronnie P.; Hollenberg, Glenn W.

2005-05-01

Bulk vitrification (BV) was selected for a pilot-scale test and demonstration facility for supplemental treatment to accelerate the cleanup of low-activity waste (LAW) at the Hanford U.S. DOE Site. During engineering-scale (ES) tests, a small fraction of radioactive Tc (and Re, its nonradioactive surrogate) were transferred out of the LAW glass feed and molten LAW glass, and deposited on the surface and within the pores of the castable refractory block (CRB). Laboratory experiments were undertaken to understand the mechanisms of the transport Tc/Re into the CRB during vitrification and to evaluate various means of CRB protection against the deposition of leachable Tc/Re. The tests used Re as a chemical surrogate for Tc. The tests with the baseline CRB showed that the molten LAW penetrates into CRB pores before it converts to glass, leaving deposits of sulfates and chlorides when the nitrate components decompose. Na2O from the LAW reacts with the CRB to create a durable glass phase that may contain Tc/Re. Limited data from a single CRB sample taken from an ES experiment indicate that, while a fraction of Tc/Re is present in the CRB in a readily leachable form, most of the Tc/Re deposited in the refractory is retained in the form of a durable glass phase. In addition, the molten salts from the LAW, mainly sulfates, chlorides, and nitrates, begin to evaporate from BV feeds at temperatures below 800 C and condense on solid surfaces at temperatures below 530 C. Three approaches aimed at reducing or preventing the deposition of soluble Tc/Re within the CRB were proposed: metal lining, sealing the CRB surface with a glaze, and lining the CRB with ceramic tiles. Metal liners were deemed unsuitable because evaluations showed that they can cause unacceptable distortions of the electric field in the BV system. Sodium silicate and a low-alkali borosilicate glaze were selected for testing. The glazes slowed down molten salt condensate penetration, but did little to reduce the

La industria cerámica europea en el siglo XXI. Retos tecnológicos y desafíos de la próxima década

Directory of Open Access Journals (Sweden)

Albors, J.

2006-02-01

Full Text Available The European, Spanish and Italian tile ceramic industry, has achieved today a relevant technology leadership. Nevertheless, in certain aspects of the tile ceramic manufacturing process, artisan cultures still subsist which are derived from the origin of the industry. This situation, combined with the crisis initiated at the start of the century, the globalisation, the increasing pressure of tile ceramic industries located in the East and the changes in the preferences of the customers presents/ a scenario which will cause determined technology demands on the tile ceramic process. The present communication reflects on these aspects from the perspective of the work developed by the MONOTONE project, financed by the European Commission.

La industria cerámica europea, española e italiana, ha logrado un liderazgo tecnológico importante en la actualidad. Sin embargo, en algunos aspectos del proceso de fabricación de la cerámica, subsisten culturas artesanales que aún perduran y que son derivadas del origen de la industria. Esta situación, combinada con la crisis iniciada en la actualidad, la globalización, la creciente presión de industrias cerámicas tan alejadas como la China y los cambios en las preferencias de los clientes presentan un panorama que va a acabar produciendo, previsiblemente, ciertas demandas tecnológicas sobre el proceso de manufactura cerámica, tras una fase previa de presión sobre el proceso de desarrollo de producto. La presente comunicación tratara de realizar una reflexión sobre estos aspectos desde la perspectiva de los trabajos desarrollados por el proyecto MONOTONE, financiado por la Comisión Europea y en el que participan 17 institutos y empresas europeas del sector1.

The effect of microsilica and refractory cement content on the properties of andalusite based Low Cement Castables used in aluminum casthouse O efeito do teor de microsílica e de cimento refratário nas propriedades de LCCs usados em moldagem de alumínio

Directory of Open Access Journals (Sweden)

E. A. Firoozjaei

2010-12-01

Full Text Available The bonding system in low cement castables is achieved by the use of calcium aluminate cement, microsilica and reactive alumina. The lime/silica ratio critically impacts the liquid phase formation at high temperatures and subsequently the corrosion resistance and the mechanical and physical properties of the refractory. In the current study, the effects of microsilica and cement contents on the corrosion resistance and the physical and mechanical properties of Andalusite Low Cement Castables (LCCs refractories were investigated. Alcoa Cup test was used to evaluate the corrosion resistance of the castables at 850 ºC and 1160 ºC. The study showed that an increase in the microsilica/cement ratio improves the physical and mechanical properties of the castable, but at the expense of the corrosion resistance. When a fixed amount of BaSO4 was added to the base refractory material, barium celsian along with glassy phase formation was observed to increase with the increase in the microsilica/cement ratio in the refractory. The presence of the glassy phases was noted to lower the positive effect of Ba-celsian formation on improving the corrosion resistance of the refractory. The observed results were validated using thermodynamic calculations which indicated that Ba-celsian phase was more resistant than Ca-anorthite for applications involving contact with molten aluminum.O sistema de ligantes em concretos de baixo cimento é produzido com o uso de cimento de aluminato de cálcio, microsílica e alumina reativa. A razão cálcia/sílica tem importância crucial na formação de fase líquida a altas temperaturas e posteriormente na resistência a corrosão e nas propriedades mecânicas e físicas do refratário. Neste trabalho foram investigados os efeitos do teor de microsílica e de cimento na resistência à corrosão e nas propriedades mecânicas e físicas de refratários de baixo teor de cimento Andalusita (LCC. O teste da Alcoa foi usado para

Aqueous dispersion of red clay-based ceramic powder with the addition of starch

Directory of Open Access Journals (Sweden)

Maria Victoria Alcantar Umaran

2013-04-01

Full Text Available The optimum dispersion and rheological properties of red clay-based ceramic suspension loaded with unary and binary starch were investigated in aqueous medium. The aqueous ceramic suspension was prepared consisting of red clay, quartz, feldspar, and distilled water. Using a polyelectrolyte dispersant (Darvan 821A, the ternary ceramic powder was initially optimized to give the smallest average particle size at 0.8 wt. (% dispersant dosage as supported by sedimentation test. This resulted into an optimum high solid loading of 55 wt. (%. The addition of either unary or binary starches to the optimized ceramic slurry increased the viscosity but maintained an acceptable fluidity. The mechanism of such viscosity increase was found to be due to an adsorption of starch granules onto ceramic surfaces causing tolerable agglomeration. Correspondingly, the rheological evaluations showed that the flow behaviors of all starch-loaded ceramic slurries can be described using Herschel-Bulkley model. The parameters from this model indicated that all ceramic slurries loaded with starch are shear thinning that is required for direct casting process.

Efeito do tempo de exposição a uma atmosfera coqueificante na microestrutura e nas propriedades de um concreto refratário usado na indústria petroquímica Effect of the exposure time in cokemaking atmosphere on the microstructure and properties of a refractory castable used in the petrochemical industry

Directory of Open Access Journals (Sweden)

M. D. Cabrelon

2012-06-01

Full Text Available Os concretos refratários usados em unidades de craqueamento catalítico fluidizado (UFCC podem sofrer deterioração pela deposição de coque durante o processo de produção de hidrocarbonetos leves, ocasionando a diminuição do tempo de funcionamento do reator e conseqüente perda financeira para as petroquímicas. Diversos estudos foram feitos, porém nenhum deles aponta conclusivamente para a parcela que esta deposição tem na deterioração do concreto, permanecendo a dúvida se ele é o responsável pelos danos observados macroscopicamente no riser de uma UFCC. Este trabalho visou estudar o efeito do tempo de exposição a uma atmosfera coqueificante sobre um concreto refratário anti-erosivo, classe C, buscando identificar mudanças nas propriedades físicas e microestruturais que evidenciem o mecanismo de degradação e que possam fornecer subsídios para análises conclusivas acerca do entendimento do fenômeno. Para isso, prepararam-se amostras de um concreto usado industrialmente em UFCC, submetidas a um processo de coqueificação forçado em reator piloto. Fixou-se a temperatura e a taxa de aquecimento em 540 ºC e 50 ºC/h, respectivamente, variando-se os tempos de exposição ao gás propeno em 10, 60, 120, 240 e 480 h. Os corpos de prova tiveram suas microestruturas caracterizadas via microscopia ótica e eletrônica de varredura e suas fases por difração de raios X. Outros ensaios complementares foram necessários para o entendimento do fenômeno. Os resultados mostraram que a superfície e a microestrutura do material gradativamente se impregnam de coque, que preenche os poros, as microtrincas e as trincas. Não foram encontradas evidências de microtrincamento em torno dos poros da matriz do concreto preenchidos com coque, porém os agregados apresentam algum tipo de deterioração com o tempo de exposição ao propeno, não necessariamente causados diretamente pelo coque.Refractory castables used in Fluidized Catalytic

Nano vitrocerâmica de escória de aciaria Glass-ceramic from steelmaking slag

OpenAIRE

Eduardo Bellini Ferreira; Edgar Dutra Zanotto; Luis Augusto Marconi Scudeller

2002-01-01

The manufacture of glass-ceramics is an alternative route for the commercial use of metallurgical slags. Such types of glass-ceramics may find commercial applications owing to their low cost, good mechanical properties and superior visual aspect. Besides, due to the elimination of that industrial residue from the environment and also due to the possibility of replacement of natural stones such as marbles and granites, the use of slags is an activity with strong ecological appeal. While the us...

Concretos refratários preparados com alumina hidratável: efeito dos dispersantes Refractory castables prepared with hydratable alumina: the dispersant effect

Directory of Open Access Journals (Sweden)

I. R. Oliveira

2009-03-01

Full Text Available Uma alumina de transição capaz de formar fases hidratadas em água tem sido utilizada como ligante hidráulico alternativo para concretos refratários. Entretanto, têm-se observado que a secagem de concretos preparados com este ligante é normalmente mais lenta do que no caso de composições contendo cimento. Essa característica pode favorecer a pressurização do vapor de água gerado no interior do concreto durante a secagem, podendo culminar na explosão do revestimento refratário. O presente trabalho teve como objetivo relacionar o tipo de aditivo utilizado no processamento de concretos refratários com seu comportamento de secagem e resistência mecânica, por meio da atuação do aditivo na dispersão da matriz do concreto e no mecanismo de hidratação do ligante. Embora a dispersão das partículas do ligante mostre-se primordial no desenvolvimento das fases hidratadas, o total recobrimento da superfície das partículas pelo aditivo ácido cítrico desfavoreceu a hidratação gerando defeitos nos corpos e comprometendo a sua aplicação. Por outro lado, os aditivos poliméricos foram apontados como os mais efetivos para conciliar dispersão e desenvolvimento de fases hidratadas com conseqüente ganho de resistência mecânica.A reactive alumina able of forming hydrated phases in water has been used as an alternative hydraulic binder in refractory castables. However, it has been observed that the drying of these materials is usually slower comparing to cement containing compositions. Due to reduction of the permeability, this aspect increases the difficult of the vapor migration and can promote water vapor pressurization inside the structure and, eventually, explosion of refractories. Additives usually used in refractory castables, in order to promote matrix dispersion, are shown to affect the hydratable alumina hydration mechanism. The dispersion of binder particles presents a main role in the development of hydratable phases but

Projeto da reologia de concretos refratários zero-cimento no sistema Al2O3-SiC-C Rheological design of zero-cement refractory castables in the Al2O3-SiC-C system

Directory of Open Access Journals (Sweden)

I. R. de Oliveira

2001-12-01

Full Text Available Concretos refratários no sistema Al2O3-SiC-C vêm sendo utilizados principalmente no revestimento de canais de corrida de altos-fornos. A associação dessas matérias-primas tem elevado o desempenho dos concretos refratários frente às severas condições de trabalho, devido ao aumento da resistência ao choque térmico e ao ataque por escória e metal fundido. Apesar disso, o nível de conhecimento científico sobre a dispersão das partículas desse sistema multifásico é limitado. Neste trabalho, suspensões representativas da matriz de concretos refratários zero-cimento no sistema Al2O3-SiC-C foram preparadas para a avaliação da eficiência de aditivos na dispersão simultânea de diferentes matérias-primas, bem como para a análise do comportamento reológico da matriz em função do pH e teor de aditivo. Os ácidos poliacrílico e cítrico e um surfactante não iônico foram usados como dispersantes. Os valores de viscosidade aparente e tensão de escoamento obtidos foram usados para construir mapas de estabilidade da matriz. Medidas de pH e fluidez de concretos preparados com diferentes teores de aditivo mostraram que as condições iniciais de pH não foram correspondentes à região ótima de dispersão estabelecida pelos mapas de estabilidade. O uso de altos teores de ácido cítrico, bem como, o deslocamento do pH do concreto na direção da região ótima de dispersão foram eficientes para otimizar a sua fluidez.Refractory castables in the Al2O3-SiC-C system have been used mainly as linings for blast furnace runners. The association of these raw materials has enabled the development of high quality refractory castables due to improvements on their resistance to thermal shock, slag and metal corrosion. Nevertheless, the scientific knowledge regarding particle dispersion in this system is quite limited. In this work, representative suspensions of the matrix of Al2O3-SiC-C refractory castables were prepared in order to evaluate

Assessment of full ceramic solid oxide fuel cells based on modified strontium titanates

DEFF Research Database (Denmark)

Holtappels, Peter; Ramos, Tania; Sudireddy, Bhaskar Reddy

2014-01-01

stimulated the development for full ceramic anodes based on strontium titanates. Furthermore, the Ni-cermet is primarily a hydrogen oxidation electrode and efficiency losses might occur when operating on carbon containing fuels. In the European project SCOTAS-SOFC full ceramic cells comprising CGO...

Properties and shaping of lightweight ceramics based on phosphate-bonded hollow silica microspheres

NARCIS (Netherlands)

With, de G.; Verweij, H.

1986-01-01

The values for the Young's modulus, strength, fracture toughness and thermal conductivity of lightweight ceramics based on phosphate-bonded hollow silica microspheres are reported as a function of the processing conditions. They are compared with the relevant data for other lightweight ceramic

Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

Science.gov (United States)

Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

2017-10-01

In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

Development of tungsten coatings for the corrosion protection of alumina-based ceramics

International Nuclear Information System (INIS)

Arons, R.M.; Dusek, J.T.; Hafstrom, J.W.

1979-01-01

A means of applying tungsten coatings to an alumina based ceramic is described. A slurry of pure tungsten was prepared and applied by brush coating or slip casting on the alumina-3 wt % Yt small crucible. The composite was fired and a very dense ceramic crucible with a crack free tungsten coating was produced

Influence of clay mineralogy on clay based ceramic products

International Nuclear Information System (INIS)

Radzali Othman; Tuan Besar Tuan Sarif; Zainal Arifin Ahmad; Ahmad Fauzi Mohd Noor; Abu Bakar Aramjat

1996-01-01

Clay-based ceramic products can either be produced directly from a suitable clay source without the need further addition or such products can be produced from a ceramic body formulated by additions of other raw materials such as feldspar and silica sand. In either case, the mineralogical make-up of the clay component plays a dominating role in the fabrication and properties of the ceramic product. This study was sparked off by a peculiar result observed in one of five local ball clay samples that were used to reformulate a ceramic body. Initial characterisation tests conducted on the clays indicated that these clays can be classified as kaolinitic. However, one of these clays produced a ceramic body that is distinctively different in terms of whiteness, smoothness and density as compared to the other four clays. Careful re-examination of other characterisation data, such as particle size distribution and chemical analysis, failed to offer any plausible explanation. Consequently, the mineralogical analysis by x-ray diffraction was repeated by paying meticulous attention to specimen preparation. Diffraction data for the clay with anomalous behaviour indicated the presence of a ∼ 10A peak that diminished when the same specimen was re-tested after heating in an oven at 12O degree C whilst the other four clays only exhibit the characteristic kaolinite (Al sub 2 O sub 3. 2SiO sub 2. 2H sub 2 0) and muscovite peaks at ∼ 7A and ∼ 10A before and after heat treatment. This suggests the presence of the mineral halloysite (A1 sub 2 0 sub 3. 2SiO sub 2.4H sub 2 0) in that particular clay. This difference in mineralogy can be attributed to account for the variations in physical properties of the final product. Consequently, this paper reviews in general the precautionary measures that must be adhered to during any mineralogical investigation of clay minerals or clay-based materials. The common pitfalls during specimen preparation, machine settings and interpretation of

Preparation of affordable and multifunctional clay-based ceramic filter matrix for treatment of drinking water.

Science.gov (United States)

Shivaraju, H Puttaiah; Egumbo, Henok; Madhusudan, P; Anil Kumar, K M; Midhun, G

2018-02-01

Affordable clay-based ceramic filters with multifunctional properties were prepared using low-cost and active ingredients. The characterization results clearly revealed well crystallinity, structural elucidation, extensive porosity, higher surface area, higher stability, and durability which apparently enhance the treatment efficiency. The filtration rates of ceramic filter were evaluated under gravity and the results obtained were compared with a typical gravity slow sand filter (GSSF). All ceramic filters showed significant filtration rates of about 50-180 m/h, which is comparatively higher than the typical GSSF. Further, purification efficiency of clay-based ceramic filters was evaluated by considering important drinking water parameters and contaminants. A significant removal potential was achieved by the clay-based ceramic filter with 25% and 30% activated carbon along with active agents. Desired drinking water quality parameters were achieved by potential removal of nitrite (98.5%), nitrate (80.5%), total dissolved solids (62%), total hardness (55%), total organic pollutants (89%), and pathogenic microorganisms (100%) using ceramic filters within a short duration. The remarkable purification and disinfection efficiencies were attributed to the extensive porosity (0.202 cm 3  g -1 ), surface area (124.61 m 2  g -1 ), stability, and presence of active nanoparticles such as Cu, TiO 2 , and Ag within the porous matrix of the ceramic filter.

Lithography-based ceramic manufacture (LCM) of auxetic structures: present capabilities and challenges

International Nuclear Information System (INIS)

Lantada, Andrés Díaz; De Blas Romero, Adrián; Schwentenwein, Martin; Jellinek, Christopher; Homa, Johannes

2016-01-01

Auxetic metamaterials are known for having a negative Poisson’s ratio (NPR) and for displaying the unexpected properties of lateral expansion when stretched and densification when compressed. Even though a wide set of micro-manufacturing resources have been used for the development of auxetic metamaterials and related devices, additional precision and an extension to other families of materials is needed for their industrial expansion. In addition, their manufacture using ceramic materials is still challenging. In this study we present a very promising approach for the development of auxetic metamaterials and devices based on the use of lithography-based ceramic manufacturing. The process stands out for its precision and complex three-dimensional geometries attainable, without the need of supporting structures, and for enabling the manufacture of ceramic auxetics with their geometry controlled from the design stage with micrometric precision. To our knowledge it represents the first example of application of this technology to the manufacture of auxetic geometries using ceramic materials. We have used a special three-dimensional auxetic design whose remarkable NPR has been previously highlighted. (paper)

Espinelização in-situ e seu efeito na resistência ao choque térmico de concretos refratários In-situ spinelization and thermal shock performance of refractory castables

Directory of Open Access Journals (Sweden)

G. B. Cintra

2008-09-01

Full Text Available O desempenho de uma panela siderúrgica está atrelado ao seu revestimento refratário. Devido à elevada agressividade da escória presente no aço fundido, é fundamental a utilização de revestimentos de alta resistência à corrosão. Concretos refratários aluminosos contendo espinélio são amplamente utilizados em tal aplicação por apresentarem esta característica. Neste contexto, destacam-se os concretos refratários do sistema alumina-magnésia, uma vez que a formação de espinélio in-situ é benéfica em termos termodinâmicos e microestruturais. Considerando-se que as panelas sofrem constantemente variações bruscas de temperatura, devido à ciclagem térmica, a análise da resistência ao choque térmico é um parâmetro fundamental para a correta seleção do revestimento refratário. Sendo assim, o objetivo deste trabalho é caracterizar o efeito das variações dos componentes da matriz dos concretos Al2O3-MgO e suas conseqüências nos danos causados por choque térmico. Os resultados mostraram que os concretos com espinelização in-situ apresentaram desempenho inferior àqueles com adição de espinélio pré-formado em ambientes sem constrição. Adicionalmente, a presença de microssílica aumentou o dano sofrido pelos concretos. Porém, deve-se considerar que o ensaio de caracterização foi realizado em temperaturas inferiores às de transição vítrea, podendo influenciar no resultado. A associação destes conhecimentos possibilita encontrar a melhor solução termomecânica associada a uma elevada resistência à corrosão química, resultando em maior vida útil e superior desempenho das panelas siderúrgicas.The steel ladle working life is directly related with the refractory lining performance. Considering the great corrosion promoted by basic slags in the secondary steelmaking industry, the use of a high quality material is essential. The corrosion resistance is attained by the use of alumina

Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

Science.gov (United States)

Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

2013-01-01

Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

Sensitive Ceramics

DEFF Research Database (Denmark)

2014-01-01

Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

Development of ceramic support the base of cordierite for one-side welding

International Nuclear Information System (INIS)

Almeida, L.L.P. de; Vieira, C.M.F.; Paranhos, R.P.R.; Tatagiba, L.C.S.

2009-01-01

This work has as objective develops ceramic backing for the execution of one side welds in steel. The backing consists the mixture of refractory mineral (Cordierite), adhesive (sodium silicate) and water. Test coupons produced by uniaxial pressing and burned to 1100 deg C they were submitted to physical and mechanical tests for determination the water absorption and flexion strength, respectively. The microstructure of ceramics produced was evaluated by diffraction of X-Ray, scanning electron microscopy and optical microscopy. After the production of the ceramic backing, welding tests were accomplished by the process MIG-MAG to evaluate the format of the weld bead. Based on the results obtained, during and after the welding accomplished with the employment of the ceramic backing, has shown that it is technically feasible for one-side welding. (author)

Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

Science.gov (United States)

Halbig, Michael Charles; Singh, Mrityunjay

2015-01-01

Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

A new classification system for all-ceramic and ceramic-like restorative materials.

Science.gov (United States)

Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

2015-01-01

Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

Analysis of four dental alloys following torch/centrifugal and induction/ vacuum-pressure casting procedures.

Science.gov (United States)

Thompson, Geoffrey A; Luo, Qing; Hefti, Arthur

2013-12-01

Previous studies have shown casting methodology to influence the as-cast properties of dental casting alloys. It is important to consider clinically important mechanical properties so that the influence of casting can be clarified. The purpose of this study was to evaluate how torch/centrifugal and inductively cast and vacuum-pressure casting machines may affect the castability, microhardness, chemical composition, and microstructure of 2 high noble, 1 noble, and 1 base metal dental casting alloys. Two commonly used methods for casting were selected for comparison: torch/centrifugal casting and inductively heated/ vacuum-pressure casting. One hundred and twenty castability patterns were fabricated and divided into 8 groups. Four groups were torch/centrifugally cast in Olympia (O), Jelenko O (JO), Genesis II (G), and Liberty (L) alloys. Similarly, 4 groups were cast in O, JO, G, and L by an inductively induction/vacuum-pressure casting machine. Each specimen was evaluated for casting completeness to determine a castability value, while porosity was determined by standard x-ray techniques. Each group was metallographically prepared for further evaluation that included chemical composition, Vickers microhardness, and grain analysis of microstructure. Two-way ANOVA was used to determine significant differences among the main effects. Statistically significant effects were examined further with the Tukey HSD procedure for multiple comparisons. Data obtained from the castability experiments were non-normal and the variances were unequal. They were analyzed statistically with the Kruskal-Wallis rank sum test. Significant results were further investigated statistically with the Steel-Dwass method for multiple comparisons (α=.05). The alloy type had a significant effect on surface microhardness (Pcasting did not affect the microhardness of the test specimen (P=.465). Similarly, the interaction between the alloy and casting technique was not significant (P=.119). A high

Synthesis, characterization and potential utility of doped ceramics based catalysts

Science.gov (United States)

Sharma, Ritika; Yadav, Deepshikha; Singh, G. P.; Vyas, G.; Bhojak, N.

2018-05-01

Excessive utilization of petrol, diesel and other fossil fuels, continuous increase in their prices, and the big problem of carbon dioxide mission have encouraged scientists and technologist to find either new sources of energy or to develop technologies for the sustainable utilization of fuel. Biofuels are the only energy technologies that can resolve the problem of carbon dioxide emission in the atmosphere as well as reduce the amount of fossil fuel burned. Bio ethanol and biodiesel are the most common types of biofuel which are being used at present. Biodiesel has become more interesting for all the researchers in present scenario. Various feedstock viz. edible, nonedible oils, waste cooking oil, animal fat, algae etc, are using for the production of biodiesel worldwide according to their availability. Selection of efficient heterogeneous catalysts for biodiesel preparation still needs more attention of researchers. The present investigation deals with determination of synthesis, characterization and applications of doped ceramic based materials in different medium. Two of doped ceramic based catalysts which has been potentially used for the production of biodiesel. The Engine performance of biodiesel samples, made from industrial waste oils and ceramic based catalyst, have also been investigated and found up to satisfactory levels.

Mechanical behavior of alumina and alumina-feldspar based ceramics in an acetic acid (4%) environment

International Nuclear Information System (INIS)

Stumpf, Aisha S.G.; Bergmann, Carlos P.; Vicenzi, Juliane; Fetter, Rebecca; Mundstock, Karina S.

2009-01-01

This study investigates the mechanical properties of alumina-feldspar based ceramics when exposed to an aggressive environment (acetic acid 4%). Alumina ceramics containing different concentrations of feldspar (0%, 1%, 5%, 10%, or 40%) were sintered at either 1300, 1600, or 1700 o C. Flaws (of width 0%, 30%, or 50%) were introduced into the specimens using a saw. Half of these ceramic bodies were exposed to acetic acid. Their flexural strength, K IC , and porosity were measured and the fractured samples were evaluated using scanning electronic- and optical microscopy. It was found that in the ceramic bodies sintered at 1600 o C, feldspar content up to 10% improved flexural strength and K IC, and reduced porosities. Generally, it was found that acetic acid had a weakening effect on the flexural strength of samples sintered at 1700 o C but a beneficial effect on K IC of ceramics sintered at 1600 o C. It was concluded that alumina-based ceramics with feldspar content up to 10% and sintered at higher temperatures would perform better in an aggressive environment similar to oral cavity.

Theoretical and experimental determination of mass attenuation coefficients of lead-based ceramics and their comparison with simulation

Directory of Open Access Journals (Sweden)

Vejdani-Noghreiyan Alireza

2016-01-01

Full Text Available Mass attenuation coefficient of lead-based ceramics have been measured by experimental methods and compared with theoretical and Monte Carlo simulation results. Lead-based ceramics were prepared using mixed oxide method and the X-ray diffraction analysis was done to evaluate the crystal structure of the produced handmade ceramics. The experimental results show good agreement with theoretical and simulation results. However at two gamma ray energies, small differences between experimental and theoretical results have been observed. By adding other additives to ceramics and observing the changes in the shielding properties such as flexibility, one can synthesize and optimize ceramics as a neutron shield.

Aditivos e sua influência no comportamento de secagem e resistência à tração de concretos refratários Additives and their influence in the refractory castables drying and traction strength behavior

Directory of Open Access Journals (Sweden)

I. R. Oliveira

2007-12-01

Full Text Available A evolução tecnológica de concretos refratários tem tornado mais difícil a etapa de secagem devido a redução da sua permeabilidade e conseqüente aumento da dificuldade para que o vapor de água migre do interior do corpo para a superfície. A hidratação do cimento de aluminato de cálcio também causa decréscimo da permeabilidade dos concretos. Tal processo é significativamente afetado pela presença de aditivos utilizados para a dispersão do concreto. Neste contexto, este trabalho teve como objetivo relacionar o tipo de aditivo utilizado no processamento de concretos refratários com seu comportamento de secagem e resistência à tração. Foi verificado que os aditivos não atuam somente na dispersão das partículas da matriz e ligante, mas o efeito da sua atuação pode influenciar no tipo de hidrato formado. O aditivo CS se mostrou um eficiente dispersante promovendo a redução no consumo de água. Isso acarretou na formação preferencial dos hidratos C3AH6 disponibilizando mais alumina para a formação de AH3. Essa fase apresenta alta capacidade de preencher vazios interparticulas contribuindo para aumentar a resistência à tração do material. Por outro lado, o aditivo AC desfavoreceu a formação desses tipos de hidratos uma vez que atua como retardador da hidratação do cimento por meio do consumo de íons cálcio. Também a presença de um maior teor de água nos concretos preparados com este aditivo pode explicar o aumento da porosidade e decréscimo da resistência à tração do concreto.The growing technology applied in the refractory castables production has become more difficult the drying process due the reduction of their permeability and the consequent increasing difficult of vapor migration from the inner region of the body to the surface. The hydration of calcium aluminate cement is also responsible for the castables permeability reduction. This process is significatively affected by the presence of

Construction and Testing of a 21 GHz Ceramic Based Power Extractor

CERN Document Server

Newsham, D; Carron, G; Döbert, Steffen; Gai, W; Konecny, R; Liu, W; Smirnov, A Yu; Thorndahl, L; Wilson, Ian H; Wuensch, Walter; Yu, D

2003-01-01

A ceramic based power extractor [1] operating at 21 GHz was built by DULY Research Inc. and tested at CTF2, the CERN Linear Collider (CLIC) Test Facility. The structure includes a ceramic extractor section, a 2-output-port, circular-to-rectangular waveguide coupler, and a 3-port rectangular waveguide combiner that provides for a single output waveguide. Results of cold tests and full beam tests are presented and compared with theoretical and numerical models.

What every surgeon should know about Ceramic-on-Ceramic bearings in young patients

OpenAIRE

Hernigou, Philippe; Roubineau, Fran?ois; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

2016-01-01

Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantages CoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion. However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with...

Ceramic-Based 4D Components: Additive Manufacturing (AM) of Ceramic-Based Functionally Graded Materials (FGM) by Thermoplastic 3D Printing (T3DP).

Science.gov (United States)

Scheithauer, Uwe; Weingarten, Steven; Johne, Robert; Schwarzer, Eric; Abel, Johannes; Richter, Hans-Jürgen; Moritz, Tassilo; Michaelis, Alexander

2017-11-28

In our study, we investigated the additive manufacturing (AM) of ceramic-based functionally graded materials (FGM) by the direct AM technology thermoplastic 3D printing (T3DP). Zirconia components with varying microstructures were additively manufactured by using thermoplastic suspensions with different contents of pore-forming agents (PFA), which were co-sintered defect-free. Different materials were investigated concerning their suitability as PFA for the T3DP process. Diverse zirconia-based suspensions were prepared and used for the AM of single- and multi-material test components. All of the samples were sintered defect-free, and in the end, we could realize a brick wall-like component consisting of dense (<1% porosity) and porous (approx. 5% porosity) zirconia areas to combine different properties in one component. T3DP opens the door to the AM of further ceramic-based 4D components, such as multi-color, multi-material, or especially, multi-functional components.

Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

Science.gov (United States)

Lee, Kang N.

2004-01-01

The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

Influence of TiO2 content on the crystallization and microstructure of machinable glass-ceramics

Directory of Open Access Journals (Sweden)

Debasis Pradip Mukherjee

2016-03-01

Full Text Available Glasses based on the SiO2–Al2O3–MgO–K2O–B2O3–MgF2 system added with TiO2 were synthesized and characterized by differential scanning calorimetry (DSC, X-ray powder diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and scanning electron microscopy (SEM techniques. The results showed that by increasing the TiO2 content, glass transition temperature (Tg, both the crystallization peak temperature (TpI and TpII and activation energy (E increased. The interconnected large blocky card-like crystals were identified as fluorophlogopite as a major crystalline phase for all three glass-ceramic specimens by (XRD and subsequently confirmed by SEM. The Vickers hardness (Hv value for glass-ceramic specimens decreases with progressively increasing TiO2 content (1–10 wt% and Titania containing MGT-3 glass-ceramic specimen with interconnected large blocky card-like fluorophlogopite mica crystals possess lower Hv (4.26 GPa as well as good machinability (m = 0.12 useable for machinable applications. The study shows that Titania promoted initial crystallization of glass and can be used as an effective nucleting agent.

Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

International Nuclear Information System (INIS)

Duarte, Daniel Gomes

2009-01-01

The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

Fracture Toughness (KIC) of Lithography Based Manufactured Alumina Ceramic

Science.gov (United States)

Nindhia, T. G. T.; Schlacher, J.; Lube, T.

2018-04-01

Precision shaped ceramic components can be obtained by an emerging technique called Lithography based Ceramic Manufacturing (LCM). A green part is made from a slurry consisting of a ceramic powder in a photocurable binder with addition of dispersant and plasticizer. Components are built in a layer–by-layer way by exposing the desired cross- sections to light. The parts are subsequently sintered to their final density. It is a challenge to produce ceramic component with this method that yield the same mechanical properties in all direction. The fracture toughness (KIc) of of LCM-alumina (prepared at LITHOZ GmbH, Austria) was tested by using the Single-Edge-V-Notched Beam (SEVNB) method. Notches are made into prismatic bend-bars in all three direction X, Y and Z to recognize the value of fracture toughness of the material in all three directions. The microstructure was revealed with optical microscopy as well as Scanning Electron Microscopy (SEM). The results indicate that the fracture toughness in Y-direction has the highest value (3.10 MPam1/2) that is followed by the one in X-direction which is just a bit lower (2.90 MPam1/2). The Z-direction is found to have a similar fracture toughness (2.95 MPam1/2). This is supported by a homogeneous microstructure showing no hint of the layers used during production.

Homogeneity of Gd-based garnet transparent ceramic scintillators for gamma spectroscopy

Science.gov (United States)

Seeley, Z. M.; Cherepy, N. J.; Payne, S. A.

2013-09-01

Transparent polycrystalline ceramic scintillators based on the composition Gd1.49Y1.49Ce0.02Ga2.2Al2.8O12 are being developed for gamma spectroscopy detectors. Scintillator light yield and energy resolution depend on the details of various processing steps, including powder calcination, green body formation, and sintering atmosphere. We have found that gallium sublimation during vacuum sintering creates compositional gradients in the ceramic and can degrade the energy resolution. While sintering in oxygen produces ceramics with uniform composition and little afterglow, light yields are reduced, compared to vacuum sintering. By controlling the atmosphere during the various process steps, we were able to minimize the gallium sublimation, resulting in a more homogeneous composition and improved gamma spectroscopy performance.

Liquid phase sintered SiC ceramics from starting materials of different grade Cerâmicas à base de SiC sinterizadas via fase líquida a partir de matérias-primas de diferentes purezas

Directory of Open Access Journals (Sweden)

V. A. Izhevskyi

2004-09-01

Full Text Available Possibility of high performance ceramics manufactured from commercial SiC powder of technical grade has been shown. Sintering behavior and microstructure formation under conditions of liquid phase sintering (LPS with oxynitride sintering aids (AlN-Y2O3 of three SiC-based compositions have been investigated. Two of the compositions were based on Alcoa 1000 SiC powder of technical grade, and the third one, which was used as a reference, was based on H.C. Starck UF-15 fine grade commercial powder. Milling process used for Alcoa 1000 SiC powder granulometry improvement has been investigated in detail, while chemical treatment of milled SiC powders has been used for pick-up impurities removal. Dilatometric experiments showed that SiC powder of technical grade after appropriate treatment exhibits sinterability comparable with the fine grade SiC. Microstructural investigations performed on sintered samples showed that the final microstructure of the Alcoa 1000 SiC based materials was practically identical with the H.C. Starck SiC based reference ones. Preliminary investigations of hardness and fracture toughness were carried out revealing excellent results for the materials produced from cheaper, nationally produced starting powder.Neste trabalho é apresentada a possibilidade de obtenção de cerâmicas de SiC de alto desempenho a partir de matéria-prima comercial de grau técnico. Foi realizado o estudo de sinterização via fase líquida e desenvolvimento microestrutural de três composições à base de SiC tendo como aditivos de sinterização AlN e Y2O3 . Duas destas composições são à base de SiC-1000 da Alcoa, grau técnico, e a terceira, utilizada como referência, à base do UF-15 da H.C. Starck - Alemanha, pó comercial de granulometria fina. O processo de moagem do pó SiC-1000 da Alcoa foi acompanhado por medidas de distribuição granulométrica e posterior ataque químico, para remoção de impurezas. Os pós de grau técnico, ap

Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

Science.gov (United States)

Lee, Kang N.

2000-01-01

Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

Preparation and characterization of aluminum based alloy - mica composites

International Nuclear Information System (INIS)

Rashid, M.A.; Shamim, A.

1999-01-01

In this work, six pallets each of 2.0 cm dia and 0.5 cm thickness were prepared by powder metallurgy; half of them also contained 1% mica-powder to form a composite. Inclusion of mica resulted in a decreased density and an increased porosity of the sample. Brinell hardness was found to be 21% less for the composite than for the pure alloy. Micro-graphs of different areas of the sample show uniform distribution of mica particles and avoids around them. (author)

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

Natural radioactivity in zirconia-based dental ceramics

International Nuclear Information System (INIS)

Giussani, Augusto; Gerstmann, Udo; La Porta, Caterina; Cantone, Marie C.; Veronese, Ivan

2008-01-01

Zirconia-based ceramics are being increasingly used in dental prosthetics in substitution of metal cores, which are known to induce local toxic reactions and delayed allergic responses in the oral tissues. Some concerns have been however raised about the use of zirconia, since it is known that unpurified zirconia materials may contain non negligible levels of natural radionuclides of the U/Th series. Combined measurements of alpha and gamma spectrometry as well as beta dosimetry were conducted on zirconia samples used for dental applications. Samples were available in form of powder and/or solid blocks. The results showed that the beta dose rate in zirconia ceramics was on average only slightly higher than the levels measured in natural teeth, and generally lower than the values measured in feldspatic and glass ceramics. These materials are indeed known to deliver a beta dose significantly higher than that measured from natural teeth, due to the relatively high levels of 40 K (between 2 and 3 kBq·kg -1 ). The content of radionuclides of the U/Th series in the zirconia sample was estimated to be lower than 15 Bq·kg -1 , i.e. doubtlessly below the exclusion level of 1 kBq·kg -1 recommended by IAEA in the Safety Standard Series. Beta dosimetry measurements, however, gave indications of possible inhomogeneous clusters of radioactivity, which might give rise to local doses above the background. (author)

Aplicação de espumas cerâmicas produzidas via "gelcasting" em biorreator para tratamento anaeróbio de águas residuárias Use of ceramic foams produced via gelcasting in bioreactor for anaerobic treatment of wastewater

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F. S. Ortega

2001-12-01

Full Text Available O desenvolvimento da biotecnologia anaeróbia de tratamento de águas residuárias, resultou em novas configurações de biorreatores, nas quais uma importante característica é a existência de condições favoráveis à imobilização de biomassa ativa responsável pela degradação biológica de resíduos poluentes. Características como a resistência à degradação biológica e boa resistência mecânica associadas a uma estrutura celular fazem das espumas cerâmicas excelentes candidatas à fabricação de suportes para imobilização da biomassa. Neste trabalho, utilizou-se o processo "gelcasting" associado à aeração de uma suspensão para produzir suportes de espuma cerâmica. Foram utilizadas alumina e caulinita, materiais estes em que predominam cargas superficiais positiva e negativa, respectivamente, na faixa de pH 7, em que operam os reatores. Após a queima, as espumas foram caracterizadas quanto à densidade aparente e à permeabilidade, e em seguida submetidas a um ciclo de 35 dias em reator diferencial alimentado com esgoto sanitário sintético. Materiais como argila expandida e borracha de etileno-propileno (EPR foram submetidos a ciclo similar e comparados aos materiais cerâmicos. Os resultados permitem avaliar as vantagens e desvantagens das espumas cerâmicas como suporte para a imobilização de microorganismos frente a outros materiais.The development of anaerobic biotechnology for treatment of wastewater has led to new configurations of bioreactors, which have as an important feature the establishment of favorable conditions for the fixation of biomass that will degrade organic material present in wastewaters. Characteristics such as high resistance to biological degradation and high mechanical strength, coupled to cellular structure make ceramic foams an excellent option for the production of supports for biomass immobilization. In this work, the gelcasting process in association with the aeration of a ceramic

Efeito do tratamento de superfície de uma cerâmica aluminizada infiltrada de vidro sobre a resistência à microtração Effect of surface treatment of a glass-infiltrated alumina ceramic on the microtensile bond strength

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Silvia Masae de Araujo Michida

2003-12-01

Full Text Available Este estudo avaliou a resistência à microtração entre um cimento resinoso e uma cerâmica submetida a três tratamentos de superfície. Foram confeccionados 12 blocos da cerâmica In-Ceram Alumina (VITA e 12 blocos de resina composta (Clearfil APX, Kuraray com dimensões de 6mm x 6mm x 5mm. A superfície da cerâmica foi polida com lixas d'água nº 600, 800 e 1200 sob refrigeração, e os blocos foram divididos em três grupos conforme o tratamento superficial: Grupo 1 - Jateamento com óxido de alumínio 110mm; Grupo 2 - Sistema Rocatec (3M/ESPE: jateamento com óxido de alumínio 110mm (Rocatec-pre powder e com sílica (Rocatec-plus powder + silano (Rocatec-Sil; Grupo 3 - Sistema CoJet (3M/ESPE: jateamento com partículas de sílica 30mm + ESPE-Sil. Os blocos cerâmicos foram cimentados aos de resina composta com o cimento resinoso Panavia F (Kuraray Co conforme as instruções do fabricante, sob carga de 750g por 10min. As amostras foram armazenadas (água destilada/37ºC/7 dias e seccionadas em dois eixos, x e y, com disco diamantado sob refrigeração em uma máquina de corte a fim de obter corpos-de-prova (CP com 0,6±0,1mm² de área adesiva (n=36. Os CP foram fixados em dispositivo adaptado para o teste de microtração e tracionados (velocidade: 0,5 mm.min-1 na máquina de ensaio universal EMIC. Os resultados (MPa foram submetidos à análise de variância e ao Teste de Tukey (pThis study evaluated the microtensile bond strength of a resin composite to a ceramic submitted to three surface treatments. Twelve glass-infiltrated alumina ceramic blocks (In-Ceram Alumina, VITA and twelve resin composite blocks (Clearfil APX, Kuraray with dimensions of 6mm x 6mm x 5mm were made. The surface of the ceramic was wet-grounded with # 600, 800 and 1200-grid sandpaper, and the blocks were divided in three groups: Group 1 - sandblasting with aluminum oxide - particles 110mm (Micro-Etcher, Danville; Group 2 - Rocatec System (ESPE: Tribochemical

Microestructura y piezoelectricidad de cerámicas de Bi3TiNbO9 obtenidas a partir de precursores activados mecanoquimicamente

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Jiménez, B.

1999-12-01

Full Text Available Bi3TiNbO9 is one of the Aurivilius-type structure compounds, of general formula [Bi2O2][An-1BnO3n+1], made from pseudoperovskite (with n=2 layers alternating with Bi2O2 layers. It belongs to an ensemble of high transition temperature ferroelectrics that attracts nowadays a great deal of interest as piezoelectric materials for high temperature use (p.e. in non-destructive testing of materials by ultrasounds for siderurgy, nuclear plants or petrochemical industry. When prepared as thin films, they have interest as non-volatile computer memories (FERAM, due to their reduced fatigue, large polarization retention and low leakage currents. In solid state reaction and sintering, the lamellae-like growing habit, that resembles the layered crystalline structure, gives place to porous ceramics. Previous works used hot uniaxial pressing in order to obtain dense ceramics at low temperatures, avoiding changes in stoichiometry and exagerated grain growth. But, such ceramics have anisotropic properties. In order to overcome these problems, Bi3TiNbO9 ceramics were obtained by cold-pressing of amorphous powder and sintering. The amorphous precursor was obtained by mechanochemical activation of a stoichiometric oxides mixture. The quantitative microstructural, ferro and piezoelectric characterization of the ceramics reveals that these ceramics have lower porosity, higher hardness, are better polarizable and show higher piezoelectric response that those prepared from solid state reaction powder.El compuesto Bi3TiNbO9 presenta una estructura tipo Aurivillius, de fórmula general [Bi2O2][An-1BnO3n+1], constituida por capas de pseudo-perovskita (con n=2 intercaladas con capas de Bi2O2. Pertenece a una familia de ferroeléctricos de alta temperatura de transición, que son interesantes como materiales piezoeléctricos para usos a alta temperatura y, cuando se preparan en lámina delgada, en su aplicación en memorias ferroeléctricas no volátiles (FERAM. La

Tribology of ceramics: Report of the Committee on Tribology of Ceramics

Science.gov (United States)

1988-01-01

The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

Environment Conscious Ceramics (Ecoceramics): An Eco-Friendly Route to Advanced Ceramic Materials

Science.gov (United States)

Singh, M.

2001-01-01

Environment conscious ceramics (Ecoceramics) are a new class of materials, which can be produced with renewable natural resources (wood) or wood wastes (wood sawdust). This technology provides an eco-friendly route to advanced ceramic materials. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches. Silicon carbide-based ecoceramics have been fabricated by reactive infiltration of carbonaceous preforms by molten silicon or silicon-refractory metal alloys. The fabrication approach, microstructure, and mechanical properties of SiC-based ecoceramics are presented.

Caracterização da matéria-prima cerâmica da Mina Tabajara (Limeira, SP Characterization of Tabajara Mine ceramic raw materials (Limeira, SP

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L. H. Godoy

2011-12-01

Full Text Available O presente trabalho consiste no estudo das matérias-primas provenientes da Mina Tabajara (Limeira, SP, através da determinação das características químicas, físicas e mineralógicas, ensaios cerâmicos, métodos de controle, petrografia e influência do intemperismo, e em especial da mistura que vem sendo fornecida pela Mina para as indústrias da região. Esta foi elaborada a partir de tentativas e erros baseados na experiência dos ceramistas, o que despertou interesse no sentido de se averiguar os fatores que influenciam e/ou controlam seu comportamento. Individualmente as amostras representativas dos três níveis comercializados não apresentam resultados satisfatórios, ao contrário da mistura. Na mistura, os grãos mais grosseiros da amostra da porção do meio do perfil (L2; 20% são acomodados na matriz formada pelo material da base (L1; 70%, e parte dos interstícios remanescentes são preenchidos por partículas da porção superior (L3; 10%, que é ligeiramente mais fina que a anterior, gerando peças cuja absorção de água é compatível com revestimentos do tipo BIII, a nível de laboratório. A partir da análise dos dados tem-se que a rocha fonte de sedimento juntamente com o ambiente deposicional possuem um papel importante na composição da mineralogia, granulometria e quimismo, que por sua vez relacionam-se diretamente com a capacidade de troca de cátions/ superfície específica e pH, e que todos esses fatores somados influenciam o grau de empacotamento dos grãos na conformação de peças cerâmicas, ocasionando mudanças tanto no grau de absorção de água como na resistência dos corpos de prova.This work is based on the study of materials from Mina Tabajara (Limeira, S. Paulo, by determining the chemical, physical and mineralogical features, ceramic tests, control methods, petrography and weathering influence, and especially the mixture that has been provided by the Mine for the industries of the region. The

Aditivos de secagem para concretos refratários: pó de alumínio e fibras poliméricas Drying additives for refractory castables: aluminum powder and polymeric fibers

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R. Salomão

2008-06-01

Full Text Available Concretos refratários são usualmente materiais de baixas porosidade e permeabilidade. Devido a isso, a retirada da água adicionada às formulações durante a mistura deve ser feita de modo cuidadoso para minimizar os riscos de explosão e danos mecânicos envolvidos. Por outro lado, a crescente utilização de concretos refratários em revestimentos de calcinadores para a indústria de alumínio e o período de lucro cessante durante essa etapa do processamento desses materiais indica que programas de aquecimento otimizados possam se tornar um importante diferencial competitivo para as empresas. Na tentativa de conciliar esses aspectos, aditivos para facilitar o processo de secagem e torná-lo mais seguro foram desenvolvidos. Entre os principais, destacam-se o pó de alumínio, as fibras poliméricas convencionais e as de alto desempenho. Neste trabalho, são apresentados seus mecanismos de atuação e comparações em relação às condições que otimizam seu desempenho.Refractory castables are low porosity and permeability materials. Due to this, the first heat up must be carried out in a careful way in order to avoid the risks of explosive spalling and mechanical damages during the water withdrawn. On the other hand, the growing use of refractory castables in the aluminum industry, as calciners lining, and the lack of production during their placement indicate that optimized heating schedules may become an important competitive advantage to the companies. In order to join these two aspects, additives to easy the drying process and to make it safer were developed. These drying additives behave, generally, increasing the castable permeability in a more controlled way. The most important ones are the aluminum powder and the polymeric fibers. In the present work, their mechanisms and the most suitable processing condition for their use are presented.

Calcium titanium silicate based glass-ceramic for nuclear waste immobilisation

Science.gov (United States)

Sharma, K.; Srivastav, A. P.; Goswami, M.; Krishnan, Madangopal

2018-04-01

Titanate based ceramics (synroc) have been studied for immobilisation of nuclear wastes due to their high radiation and thermal stability. The aim of this study is to synthesis glass-ceramic with stable phases from alumino silicate glass composition and study the loading behavior of actinides in glass-ceramics. The effects of CaO and TiO2 addition on phase evolution and structural properties of alumino silicate based glasses with nominal composition x(10CaO-9TiO2)-y(10Na2O-5 Al2O3-56SiO2-10B2O3); where z = x/y = 1.4-1.8 are reported. The glasses are prepared by melt-quench technique and characterized for thermal and structural properties using DTA and Raman Spectroscopy. Glass transition and peak crystallization temperatures decrease with increase of CaO and TiO2 content, which implies the weakening of glass network and increased tendency of glasses towards crystallization. Sphene (CaTiSiO5) and perovskite (CaTiO3) crystalline phases are confirmed from XRD which are well known stable phase for conditioning of actinides. The microsturcture and elemental analysis indicate the presence of actinide in stable crystalline phases.

Conformado de piezas cerámicas a partir de suspensiones parafínicas cargadas con polvos

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Coronel, J. J.

2004-10-01

Full Text Available In this work is demonstrated the possible application of paraffin wax suspensions for shaping complex ceramic parts by injection moulding or extrusion. These suspensions were prepared from ceramic or metal-ceramic powders. Thermal debinding as well as mechanical properties after sintering (bending strength σB and fracture toughness KIc were also evaluated.

En este trabajo se demuestra la posible aplicación de suspensiones parafínicas para la formación mediante inyección o extrusión de piezas cerámicas con forma compleja. Las suspensiones fueron preparadas a partir de polvos cerámicos y metal-cerámicos. La eliminación de los componentes orgánicos así como las propiedades mecánicas después del sinterizado (resistencia a la ruptura σB y tenacidad a la fractura KIc también fueron evaluadas.

Digital decoration by continuous ink jet system for ceramic products based in water inks

International Nuclear Information System (INIS)

Colores Ceramicos, S. A.; Talleres Foro, S. L.

2010-01-01

A new continuous ink jet system for digital ceramic decoration using water based dispersed ceramic pigment has been developed, that increases drastically the sustainability of the process. During the development of this work, different equipment for any application and the consumables and design tools have been also developed. (Author)

Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

Science.gov (United States)

Levine, Stanley R. (Editor)

1992-01-01

The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

Preparation of basalt-based glass ceramics

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MIHOVIL LOGAR

2003-06-01

Full Text Available Local and conventional raw materials–massive basalt from the Vrelo locality on Kopaonik mountain–have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis, optical microscopy and other techniques. Various heat treatments were used, and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO32 and hypersthene ((Mg,FeSiO3 were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8–480 mm with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5–7.5, from 2000–6300 kg/cm2 and from 0.1–0.2 g/cm, respectively.

Zirconia based dental ceramics: structure, mechanical properties, biocompatibility and applications.

Science.gov (United States)

Gautam, Chandkiram; Joyner, Jarin; Gautam, Amarendra; Rao, Jitendra; Vajtai, Robert

2016-12-06

Zirconia (ZrO 2 ) based dental ceramics have been considered to be advantageous materials with adequate mechanical properties for the manufacturing of medical devices. Due to its very high compression strength of 2000 MPa, ZrO 2 can resist differing mechanical environments. During the crack propagation on the application of stress on the surface of ZrO 2 , a crystalline modification diminishes the propagation of cracks. In addition, zirconia's biocompatibility has been studied in vivo, leading to the observation of no adverse response upon the insertion of ZrO 2 samples into the bone or muscle. In vitro experimentation has exhibited the absence of mutations and good viability of cells cultured on this material leading to the use of ZrO 2 in the manufacturing of hip head prostheses. The mechanical properties of zirconia fixed partial dentures (FPDs) have proven to be superior to other ceramic/composite restorations and hence leading to their significant applications in implant supported rehabilitations. Recent developments were focused on the synthesis of zirconia based dental materials. More recently, zirconia has been introduced in prosthetic dentistry for the fabrication of crowns and fixed partial dentures in combination with computer aided design/computer aided manufacturing (CAD/CAM) techniques. This systematic review covers the results of past as well as recent scientific studies on the properties of zirconia based ceramics such as their specific compositions, microstructures, mechanical strength, biocompatibility and other applications in dentistry.

Posibilidades del mecanizado por ultrasonidos rotatorio para fomentar el uso de las cerámicas técnicas en el mercado Español actual

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Arriola, I.

2012-08-01

Full Text Available The advanced properties of engineering ceramics are suitable to meet the requirements of several engineering applications such as medical (prosthesis…, automotive (bearing..., aerospace (tiles,..., optics (lasers,… and so on, where high hardness, high wear resistance and thermo chemical stability are needed. However, the processing of these materials is difficult and costly, in some cases up to 90% of the price, which leads ceramics to limited applications. Rotary Ultrasonic Machining (RUM is presented as a non conventional environmental-friendly and cost effective process that enables to obtain complex 3D shape ceramic products. A rotating tool with metal-bonded diamond abrasives is ultrasonically vibrated (typically 20KHz and fed toward to the fixed workpiece at a constant pressure or a constant feed rate This process combines conventional grinding and ultrasonic machining, offering the possibility of increased material removal rates while keeping the machining forces low. Thus, the limitations of actually used conventional processes are overcome introducing more accurate, flexible and cost effective process capabilities. On balance, RUM is a promising process for primary machining operations on structural ceramic components. Its features will lead to enhance the use of ceramics in more industrial applications by increasing product development/design capabilities, high added value products and sustainable process.

Las propiedades mecánicas de las cerámicas técnicas son adecuadas para aplicaciones en diferentes sectores como la medicina (prótesis,..., automóvil (rodamientos,…., aeroespacial (loseta,…, óptica (láser,…, etc. donde se requieren características como la gran resistencia al desgaste, alta dureza y estabilidad termoquímica. Sin embargo, la fabricación de estos materiales es difícil y costosa, en algunos casos alcanzando el 90% del coste final, por lo que su aplicación está limitada. Este trabajo

Particle size and kind of mica in synthesis of nontoxic bronze and gold pearlescent pigments based on nanoencapsulated hematite

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Maryam Hosseini-Zori

2015-12-01

Full Text Available Nano-encapsulated iron oxide in Zirconium oxide-coated mica pigments are thermally stable,innocuous to human health, non-combustible, and they do not conduct electricity. They could beapplied in several industries such as thermoplastics, cosmetics, food packaging, children toys, paints,automobiles coating, security purposes, and banknotes. Nowadays, they are highly desirable inceramic decoration. In the present study, intensively dark gold to bronze colored mica clay pigments,which were based on mica flakes covered with a layer of nano-iron oxide-Zirconium oxide particles,were prepared by homogeneous precipitation of iron nitrate and Zirconium chloride ammonia in thepresence of mica flakes in two kinds of ore clay-based phlogopite and muscovite minerals. The finalcolor was obtained by thermal annealing of precipitates at a temperature of 800◦C. The pigments werecharacterized by X-Ray Diffraction, Particle size analysis, Scanning electron microscopy,Transmission electron microscopy, X-Ray fluorescence, and Simultaneous thermal analysis. Resultsindicate that nano-encapsulated iron oxide in zirconia particles have been formed on mica flakes andkinds of clay-mica can be related to obtained shade from dark gold to bronze pearl. Higher particlesize of mica flakes about phlogopite type of mica introduced pearl effects with higher L* changes indifferent angles. Muscovite performed higher hue and better pearl effect than phlogopite.

Expansão por umidade de revestimentos cerâmicos incorporados com residuos de granito e caulim Moisture expansion of ceramic tiles produced using kaolin and granite wastes

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A. M. G. D. Mendonça

2012-06-01

Full Text Available Expansão por umidade (EPU é o aumento das dimensões dos materiais cerâmicos em virtude da adsorção de água. A EPU geralmente ocorre lentamente e é relativamente pequena, mas, mesmo assim, pode comprometer a aderência das placas cerâmicas ao contrapiso, levar ao gretamento do vidrado e conduzir ao aparecimento de trincas em tijolos. Neste trabalho empregaram-se massas incorporadas com resíduos de caulim e de granito objetivando estudar a EPU de revestimentos cerâmicos. As matérias-primas foram beneficiadas e submetidas às caracterizações físicas e mineralógicas através de ensaios de análise granulométrica por difração a laser, análise química, análise termodiferencial, termogravimétrica e difração de raios X. Os resultados mostraram que os resíduos de caulim e de granito podem ser utilizados como matéria-prima cerâmica alternativa, pois apresentam características similares às matérias-primas cerâmicas convencionais, permitindo a obtenção de peças com resultados de EPU satisfatórios quando comparado ao valor limite de 0,6 mm/m (0,06% proposto pela ABNT para revestimentos cerâmicos, notadamente em composições com teores de até 20% de resíduos, a temperaturas superiores a 1000 ºC.Moisture expansion (ME is the term used to describe the expansion of ceramic materials due to the adsorption of water. ME usually occurs slowly and is relatively small, but, it can damage the ceramic tiles adhesion to the underlayment, craze the glaze and lead to the development of cracks on ceramics bricks. In this work kaolin and granite wastes were incorporated in ceramic compositions aiming study their influence on the ME of ceramic tiles. Raw materials were processed and submitted to characterization: physical and mineralogical by laser diffraction particle size analysis, chemical analysis, thermodifferential and thermogravimetric analysis and X-ray diffraction. Results showed that kaolin and granite wastes can be

Lodo gerado na estação de tratamento de água Tamanduá, Foz do Iguaçu, PR, como aditivo em argilas para cerâmica vermelha: Parte I: caracterização do lodo e de argilas do terceiro planalto paranaense Generated sludge at water treatment station Tamanduá, Foz do Iguaçu, PR, as additive in red clay for ceramics: Part I: characterization of sludge and clay Paraná third plateau

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R. Tartari

2011-09-01

Full Text Available Com a finalidade de pesquisar a incorporação do lodo gerado na ETA Tamanduá em massas para cerâmica vermelha, como método de destinação final, o presente artigo tem como objetivo caracterizar o lodo da ETA Tamanduá e quatro argilas da região Oeste do Paraná utilizadas na produção de cerâmica vermelha estrutural e de artesanato, visando avaliar o potencial tecnológico deste resíduo. Nessa primeira etapa experimental de caracterização, determinaram-se a umidade, composição química por fluorescência de raios X, compostos cristalinos por difração de raios X, limites de consistência de solos (Atterberg, distribuição granulométrica e a estrutura das partículas por microscopia eletrônica de varredura (MEV. Destaca-se que as argilas possuem propriedades favoráveis para produção de cerâmica vermelha. Já o lodo, possui características elementares de matéria-prima de baixa plasticidade, composto majoritariamente por SiO2, Al2O3 e Fe2O3, com perda ao fogo elevada (20,4%, baixo índice de plasticidade igual a (7,4, fração de argila correspondentes a 5,3%. As características observadas sugerem a possibilidade de, na segunda etapa, incorporar o lodo com umidade natural (75% como aditivo na massa cerâmica, visando reduzir a retração, bem como minimizar a adição de água às massas para produção de cerâmica vermelha.With a view to investigate the incorporation of sludge generated in ETA Tamanduá masses for red ceramics, such as disposal method, this paper aims to characterize the sludge ETA Tamanduá and four clays of western Paraná used to produce structural red ceramic and artistic ceramic, to evaluate the technological potential of this residue. In this first experimental phase of characterization, we determined the moisture, chemical composition by X-ray fluorescence, crystalline compounds by X-ray diffraction, Atterberg limits of soils (Atterberg, size distribution and structure of particles by electron

Fractographic features of glass-ceramic and zirconia-based dental restorations fractured during clinical function.

Science.gov (United States)

Oilo, Marit; Hardang, Anne D; Ulsund, Amanda H; Gjerdet, Nils R

2014-06-01

Fractures during clinical function have been reported as the major concern associated with all-ceramic dental restorations. The aim of this study was to analyze the fracture features of glass-ceramic and zirconia-based restorations fractured during clinical use. Twenty-seven crowns and onlays were supplied by dentists and dental technicians with information about type of cement and time in function, if available. Fourteen lithium disilicate glass-ceramic restorations and 13 zirconia-based restorations were retrieved and analyzed. Fractographic features were examined using optical microscopy to determine crack initiation and crack propagation of the restorations. The material comprised fractured restorations from one canine, 10 incisors, four premolars, and 11 molars. One crown was not categorized because of difficulty in orientation of the fragments. The results revealed that all core and veneer fractures initiated in the cervical margin and usually from the approximal area close to the most coronally placed curvature of the margin. Three cases of occlusal chipping were found. The margin of dental all-ceramic single-tooth restorations was the area of fracture origin. The fracture features were similar for zirconia, glass-ceramic, and alumina single-tooth restorations. Design features seem to be of great importance for fracture initiation. © 2014 Eur J Oral Sci.

Analysis of the ceramic paste used in wheel-made pottery during the orientalizing phase of Peña Negra (675-550/35 BC | Análisis de las pastas cerámicas de vasos hechos a torno de la fase orientalizante de Peña Negra (675-550/35 AC

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Alfredo González Prats

1983-12-01

Full Text Available This article sets out to present the analysis of 64 ceramic samples, of wheelmade vessels from Peña Negra II, which has been carried out by the Geology Department of Alicante University using petrological and mineralogical methods. Our aim was to determine the origin of ceramics found in the orientalizing level of the archaelogical site by means of mineral degreasing added to clay. The results have been processed with C. F. A. and classified in two defined groups, A and B. The first includes samples of foreign provenance, while the second represents local production. There is a third group (C of only three samples awaiting future definition. This is followed by discussion of problems arising in Peña Negra II pottery. | Ofrecemos los resultados obtenidos del análisis de las pastas cerámicas de 64 muestras de vasos hechos a torno de Peña Negra II, llevado a cabo en el Departamento de Geología de la Facultad de Ciencias de la Universidad de Alicante mediante técnicas petrológicas y mineralógicas. El objetivo consistía en dilucidar a través del elemento desengrasante añadido a la arcilla de las pastas, el origen de las cerámicas en cuestión. Los datos obtenidos se han procesado mediante el Análisis Factorial de Correspondencias, discriminándose las muestras claramente en dos grupos bien definidos: A y B. El primero representa a las cerámicas importadas y el segundo a la producción alfarera local. Las escasas muestras que se apartan de estos dos grupos conforman un Grupo C, desconectado del grupo local pero sin ajustarse tampoco al grupo de importación A. En base a estos resultados se realizan algunas consideraciones acerca de la problemática ceramológica inherente a la fase orientalizante de Peña Negra.

O uso de técnica eletroquímica para a descontaminação de estruturas cerâmicas vítreas porosas The use of electrochemical technique for porous vitreous ceramic structure decontamination

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O. B. G. Assis

2010-12-01

Full Text Available Apresentamos neste trabalho os resultados de ensaios preliminares para avaliar o uso de técnica de eletro-osmose para a remoção de contaminantes orgânicos em estruturas porosas cerâmicas, como filtros ou similares. A técnica consiste em forçar a migração de contaminantes retidos na estrutura interna ou na superfície dos poros por meio da aplicação de tensão controlada em célula eletroquímica projetada para este fim. As moléculas absorvidas na superfície cerâmica estarão sujeitas as ações cisalhantes de uma camada aquosa difusa móvel, e uma vez na condição iônica, migram na direção do campo de carga oposta, sendo posteriormente removidas. Nos ensaios de avaliação da técnica, escolhemos o fenol como contaminante padrão e os testes realizados em membranas vítreas microporosas imersas em solução aquosa. Os dados foram obtidos em função do tempo de aplicação da carga por medidas de densidade ótica e concentração de hidrogenação. Os resultados indicam remoções proporcionais a 70% do contaminante em estado diluído após 120 min de aplicação de carga.In this study the preliminary results of the use of electro-osmosis technique for the removal of organic contaminants in porous ceramic structure is presented. The method consists in provoke the migration of chemicals retained in the structure or adsorbed on the pores surfaces by application of a controlled tension in an electrochemical cell. The adsorbed molecules underwent shear stress due to a diffuse moving layer, which once in ionic state, the specimens are dragged and move towards the opposite charged electrode. Phenol was chose as standard contaminant and the tests carried out in vitreous porous membranes. The testes were performed in function of charge application and concentration assessed by optical densities. The results show a proportional removal of 70% of the contaminant in diluted condition after 120 min of charge application.

Use of mud from metallic surface treatment industries as additive to ceramic matrices

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Corpas Iglesias, F. A.

2011-06-01

Full Text Available Ceramic processing is one of the most efficient and environmentally friendly solutions to the enormous amounts of industrial mud produced in metal surface treatments. Moreover, ceramized products may represent an important secondary source to replace clay materials and cut down manufacturing costs. After characterization, in order to prepare specimens by uniaxial die pressing, mud was incorporated into a clay matrix at rates between 1 and 5 wt %. Compression strength, linear contraction, suction capacity and water absorption of the moulded materials were evaluated. Finally, metal leakage was characterized through chemical analysis of lixiviates. The results showed an improvement in mechanical properties following the incorporation of mud into the ceramic materials. The resulting materials meet health and safety regulations regarding dangerous waste recycling.

La ceramización es una de las soluciones más eficientes y medioambientalmente más ecológicas para las enormes cantidades de lodos industriales que se producen en el tratamiento de superficies metálicas. Además estos lodos convenientemente ceramizados pueden representar una fuente de materia prima que sustituya en parte el consumo de arcilla, lo que se traduce en una disminución de los costes de fabricación. Tras caracterizarse, los lodos fueron incorporados en la matriz cerámica en proporciones desde el 1% hasta el 5%, fabricándose así piezas cerámicas por compresión uniaxial en seco. A las piezas conformadas se les midieron una serie de características tecnológicas tales como la resistencia a la compresión, la contracción lineal, capacidad de succión y la absorción de agua. Finalmente se realizaron análisis químicos de lixiviados para evaluar la liberación al medio de metales. Los resultados conseguidos muestran una mejora de las propiedades mecánicas tras la inclusión de los lodos en matrices cerámicas. Los materiales así fabricados satisfacen la normativa

FOREWORD: Focus on Advanced Ceramics Focus on Advanced Ceramics

Science.gov (United States)

Ohashi, Naoki

2011-06-01

Much research has been devoted recently to developing technologies for renewable energy and improving the efficiency of the processes and devices used in industry and everyday life. Efficient solutions have been found using novel materials such as platinum and palladium-based catalysts for car exhaust systems, samarium-cobalt and neodymium-iron-boron permanent magnets for electrical motors, and so on. However, their realization has resulted in an increasing demand for rare elements and in their deficit, the development of new materials based on more abundant elements and new functionalities of traditional materials. Moreover, increasing environmental and health concerns demand substitution of toxic or hazardous substances with nature-friendly alternatives. In this context, this focus issue on advanced ceramics aims to review current trends in ceramics science and technology. It is related to the International Conference on Science and Technology of Advanced Ceramics (STAC) held annually to discuss the emerging issues in the field of ceramics. An important direction of ceramic science is the collaboration between experimental and theoretical sciences. Recent developments in density functional theory and computer technology have enabled the prediction of physical and chemical properties of ceramics, thereby assisting the design of new materials. Therefore, this focus issue includes articles devoted to theory and advanced characterization techniques. As mentioned above, the potential shortage of rare elements is becoming critical to the industry and has resulted in a Japanese government initiative called the 'Ubiquitous Element Strategy'. This focus issue also includes articles related to this strategy and to the associated topics of energy conversion, such as phosphors for high-efficiency lighting and photocatalysts for solar-energy harvesting. We hope that this focus issue will provide a timely overview of current trends and problems in ceramics science and

Evaluation of machinability and flexural strength of a novel dental machinable glass-ceramic.

Science.gov (United States)

Qin, Feng; Zheng, Shucan; Luo, Zufeng; Li, Yong; Guo, Ling; Zhao, Yunfeng; Fu, Qiang

2009-10-01

To evaluate the machinability and flexural strength of a novel dental machinable glass-ceramic (named PMC), and to compare the machinability property with that of Vita Mark II and human enamel. The raw batch materials were selected and mixed. Four groups of novel glass-ceramics were formed at different nucleation temperatures, and were assigned to Group 1, Group 2, Group 3 and Group 4. The machinability of the four groups of novel glass-ceramics, Vita Mark II ceramic and freshly extracted human premolars were compared by means of drilling depth measurement. A three-point bending test was used to measure the flexural strength of the novel glass-ceramics. The crystalline phases of the group with the best machinability were identified by X-ray diffraction. In terms of the drilling depth, Group 2 of the novel glass-ceramics proves to have the largest drilling depth. There was no statistical difference among Group 1, Group 4 and the natural teeth. The drilling depth of Vita MK II was statistically less than that of Group 1, Group 4 and the natural teeth. Group 3 had the least drilling depth. In respect of the flexural strength, Group 2 exhibited the maximum flexural strength; Group 1 was statistically weaker than Group 2; there was no statistical difference between Group 3 and Group 4, and they were the weakest materials. XRD of Group 2 ceramic showed that a new type of dental machinable glass-ceramic containing calcium-mica had been developed by the present study and was named PMC. PMC is promising for application as a dental machinable ceramic due to its good machinability and relatively high strength.

Barium halide nanocrystals in fluorozirconate based glass ceramics for scintillation application

Energy Technology Data Exchange (ETDEWEB)

Selling, J.

2007-07-01

Europium (Eu)-activated barium halide nanocrystals in fluorozirconate based glass ceramics represent a promising class of Xray scintillators. The scintillation in these glass ceramics is mainly caused by the emission of divalent Eu incorporated in hexagonal BaCl{sub 2} nanocrystals which are formed in the glass matrix upon appropriate annealing. Experiments with cerium (Ce)-activated fluorozironate glass ceramics showed that Ce is an interesting alternative. In order to get a better understanding of the scintillation mechanism in Eu- or Ce-activated barium halide nanocrystals, an investigation of the processes in the corresponding bulk material is essential. The objective of this thesis is the investigation of undoped, Eu-, and Ce-doped barium halides by X-ray excited luminescence (XL), pulse height, and scintillation decay spectra. That will help to figure out which of these crystals has the most promising scintillation properties and would be the best nanoparticles for the glass ceramics. Furthermore, alternative dopants like samarium (Sm) and manganese (Mn) were also investigated. Besides the above-mentioned optical investigation electron paramagnetic resonance (EPR) and Moessbauer measurements were carried out in order to complete the picture of Eu-doped barium halides. The EPR data of Eu-doped BaI{sub 2} is anticipated to yield more information about the crystal field and crystal structure that will help to understand the charge carrier process during the scintillation process. The main focus of the Moessbauer investigations was set on the Eu-doped fluorochlorozirconate glass ceramics. The results of this investigation should help to improve the glass ceramics. The Eu{sup 2+}/Eu{sup 3+} ratio in the glass ceramics should be determined and optimize favor of the Eu{sup 2+}. We also want to distinguish between Eu{sup 2+} in the glass matrix and Eu{sup 2+} in the nanocrystals. For a better understanding of Moessbauer spectroscopy on Eu also measurements on Eu in a

Barium halide nanocrystals in fluorozirconate based glass ceramics for scintillation application

International Nuclear Information System (INIS)

Selling, J.

2007-01-01

Europium (Eu)-activated barium halide nanocrystals in fluorozirconate based glass ceramics represent a promising class of Xray scintillators. The scintillation in these glass ceramics is mainly caused by the emission of divalent Eu incorporated in hexagonal BaCl 2 nanocrystals which are formed in the glass matrix upon appropriate annealing. Experiments with cerium (Ce)-activated fluorozironate glass ceramics showed that Ce is an interesting alternative. In order to get a better understanding of the scintillation mechanism in Eu- or Ce-activated barium halide nanocrystals, an investigation of the processes in the corresponding bulk material is essential. The objective of this thesis is the investigation of undoped, Eu-, and Ce-doped barium halides by X-ray excited luminescence (XL), pulse height, and scintillation decay spectra. That will help to figure out which of these crystals has the most promising scintillation properties and would be the best nanoparticles for the glass ceramics. Furthermore, alternative dopants like samarium (Sm) and manganese (Mn) were also investigated. Besides the above-mentioned optical investigation electron paramagnetic resonance (EPR) and Moessbauer measurements were carried out in order to complete the picture of Eu-doped barium halides. The EPR data of Eu-doped BaI 2 is anticipated to yield more information about the crystal field and crystal structure that will help to understand the charge carrier process during the scintillation process. The main focus of the Moessbauer investigations was set on the Eu-doped fluorochlorozirconate glass ceramics. The results of this investigation should help to improve the glass ceramics. The Eu 2+ /Eu 3+ ratio in the glass ceramics should be determined and optimize favor of the Eu 2+ . We also want to distinguish between Eu 2+ in the glass matrix and Eu 2+ in the nanocrystals. For a better understanding of Moessbauer spectroscopy on Eu also measurements on Eu in a CaF 2 host lattice were carried

Ceramic Defects in Metal-Ceramic Fixed Dental Prostheses Made from Co-Cr and Au-Pt Alloys: A Retrospective Study.

Science.gov (United States)

Mikeli, Aikaterini; Boening, Klaus W; Lißke, Benjamin

2015-01-01

Ceramic defects in porcelain-fused-to-metal (PFM) restorations may depend on framework alloy type. This study assessed ceramic defects on cobalt-chromium- (Co-Cr-) and gold-platinum- (Au-Pt-) based PFM restorations. In this study, 147 Co-Cr-based and 168 Au-Pt-based PFM restorations inserted between 1998 and 2010 (139 patients) were examined for ceramic defects. Detected defects were assigned to three groups according to clinical defect relevance. Ceramic defect rates (Co-Cr-based: 12.9%; Au-Pt-based: 7.2%) revealed no significant difference but a strong statistical trend (U test, P = .082). Most defects were of little clinical relevance. Co-Cr PFM restorations may be at higher risk for ceramic defects compared to Au-Pt-based restorations.

Review of glass ceramic waste forms

International Nuclear Information System (INIS)

Rusin, J.M.

1981-01-01

Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl 3 Si 2 O 8 ) and a fresnoite-based (Ba 2 TiSi 2 O 8 ) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi 2 O 6 ) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi 2 O 6 ). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

Comparative study of ceramic blocks for masonry produced in Paraiba and Rio Grande do Norte

International Nuclear Information System (INIS)

Santos, R.C. dos; Melo, O.B. de; Macedo, R.S. de; Silva, B.J. da; Goncalves, W.P.; Santana, L.N.L.

2011-01-01

The aim of this study to analyze the properties of ceramic blocks produced by the states of Paraiba and Rio Grande do Norte. For this, the raw materials used in the fabrication of these blocks were characterized using the techniques of chemical, granulometry and mineralogical analysis and determination of the plasticity index of mixture ceramic. The properties of the ceramic blocks were determined by evaluating the geometric and visual characteristics and determining the water absorption and compressive strength, according to technical recommendations ABNT NBR 15270. It can be observed that samples have chemical compositions with a predominance of SiO 2 and Al 2 O 3 and Fe 2 O 3 and they are composed of mica, kaolinite, quartz, feldspar and goethite. It was also noted that all blocks showed compressive strength less than 1.5 MPa. (author)

Scanning Auger microscopy study of lanthanum partitioning in sphene-based glass-ceramics

International Nuclear Information System (INIS)

Hocking, W.H.; Hayward, P.J.; Watson, D.G.; Allen, G.C.

1984-01-01

Glass-ceramics are being investigated as possible hosts for the radioactive wastes that would result from recycling irradiated nuclear fuels. The partitioning of lanthanum in sphene-based glass-ceramics has been studied by scanning Auger electron microscopy for lanthanum concentrations from 0.2 to 2.0 mol.%. Sphene crystals (CaTiSiO 5 ) were located in the silica-rich glass matrix by recording digital Auger images of the calcium and titanium distributions. The sphene crystals were typically 0.5 to 5 μm in size and occupied approximately 40% of the total specimen volume. Auger spot analyses revealed that lanthanum was strongly partitioned into the sphene phase of phosphorus-free glass-ceramics; however, when a small amount of phosphorus was included in the glass-ceramic composition as a crystal nucleating agent, the lanthanum was concentrated in a third minor phase which also contained calcium, phosphorus and oxygen. Chemical shift effects in the Auger spectra of silicon, titanium and phosphorus showed evidence for electron-stimulated desorption of oxygen. (author)

Ni-BaTiO3-Based Base-Metal Electrode (BME) Ceramic Capacitors for Space Applications

Science.gov (United States)

Liu, Donhang; Fetter, Lula; Meinhold, Bruce

2015-01-01

A multi-layer ceramic capacitor (MLCC) is a high-temperature (1350C typical) co-fired ceramic monolithic that is composed of many layers of alternately stacked oxide-based dielectric and internal metal electrodes. To make the dielectric layers insulating and the metal electrode layers conducting, only highly oxidation-resistant precious metals, such as platinum, palladium, and silver, can be used for the co-firing of insulating MLCCs in a regular air atmosphere. MLCCs made with precious metals as internal electrodes and terminations are called precious-metal electrode (PME) capacitors. Currently, all military and space-level applications only address the use of PME capacitors.

Fabricación y propiedades del carburo de silicio biomórfico: maderas cerámicas

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Varela Feria, F. M.

2002-08-01

Full Text Available There is an increasing interest in the fabrication of materials with biomorphic microstructure. In particular, the fabrication of biomorphic ceramics would be of high interest because its high-temperature structural applications. The ceramics presented in this research were fabricated by the pyrolysis and infiltration with molten silicon of wood preforms. The final product is SiC with the same microstructure of the wood precursor. Wood is a natural composite that present an anisotropic porous microstructure with excellent elasticity, strength, and damage tolerance. Some of this properties will remain improved in the ceramic product. Biomorphic ceramics reach high strengths (700 MPa at 1150 oC for biomorphic SiC made from eucalyptus wood. The influence of the wood precursor and fabrication process in the mechanical and microstructural properties has been studied. The correlation microstructure-mechanical properties is discussed, as well as the application of the cellular theory of solids.

En los últimos años se ha puesto de manifiesto un considerable interés en la fabricación y optimización de materiales de microestructura biomórfica. En particular, la fabricación de cerámicas biomórficas es especialmente importante ya que éstas pueden ser utilizadas en aplicaciones estructurales a temperaturas elevadas. Los materiales objeto de esta investigación se fabrican mediante la pirólisis e infiltración de silicio fundido en preformas de madera. El resultado final es SiC con la misma microestructura que la madera precursora. La madera es un material natural compuesto que presenta una morfología porosa anisotrópica con una excelente elasticidad, resistencia y tolerancia al daño; algunas de estas propiedades se trasladarán y amplificarán al pasar a la cerámica que se elabora a partir de la misma. Se ha estudiado la influencia de la madera seleccionada y el proceso de fabricación en las propiedades mecánicas y microestructurales

Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

International Nuclear Information System (INIS)

Franke, B.

2003-01-01

IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 o F while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

Ceramic Technology Project data base: September 1992 summary report

Energy Technology Data Exchange (ETDEWEB)

Keyes, B.L.P.

1993-06-01

Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

What every surgeon should know about Ceramic-on-Ceramic bearings in young patients.

Science.gov (United States)

Hernigou, Philippe; Roubineau, François; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

2016-04-01

Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantagesCoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion.However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with fracture of a component.We recommend that surgeons weigh the potential advantages and disadvantages of current CoC THA in comparison with other bearing surfaces when considering young very active patients who are candidates for THA. Cite this article: Hernigou P, Roubineau F, Bouthors C, Flouzat-Lachaniette C-H. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients. EFORT Open Rev 2016;1:107-111. DOI: 10.1302/2058-5241.1.000027.

Los museos de cerámica en España. Investigación y difusión

Directory of Open Access Journals (Sweden)

Coll Conesa, J.

1999-08-01

Full Text Available Ceramic museums in Spain had received a vigorous impulse in recent years. The cultural offer of the biggest, had been increased lastly by those of the small county museums and private centres with innovative perspectives. New proposals and experiences augur a major educative improvement, based on more recent research and efforts to communication.

Los museos de cerámica en España han sufrido un notable impulso en los últimos años. A los grandes centros se ha sumado museos municipales y privados con nuevos planteamientos. Sus propuestas ofrecen nuevas perspectivas y auguran buenos resultados tanto por el incremento en la investigación como en su acción educativa.

Development and sintering of alumina based mixed oxide ceramic products for sensor applications in petroleum industries

Energy Technology Data Exchange (ETDEWEB)

Yadava, Y.P.; Muniz, L.B.; Aguiar, L.A.R.; Sanguinetti Ferreira, R.A. [Departamento de Engenharia Mecanica, Universidade Federal de Pernambuco, CEP 50741-530, Recife-PE (Brazil); Albino Aguiar, J. [Departamento de Fisica, Universidade Federal de Pernambuco, CEP 50670-901 Recife-PE (Brazil)

2005-07-01

In petroleum production, different types of sensors are required to monitor temperature, pressure, leakage of inflammable gases, etc. These sensors work in very hostile environmental conditions and frequently suffer from abrasion and corrosion problems. Presently perovskite oxide based ceramic materials are increasingly being used for such purposes, due to their highly inert behavior in hostile environment. In the present work, we have developed and characterized alumina based complex perovskite oxide ceramics, Ba{sub 2}AlSnO{sub 5.5}. These ceramics were prepared by solid state reaction process and produced in the form of circular discs by uniaxial pressure compaction technique. Green ceramic bodies were sintered at different sintering temperatures (1200 to 1500 deg. C) in air atmosphere. Structural and microstructural characteristics of sintered Ba{sub 2}AlMO{sub 5.5} were studied by XRD and SEM techniques. Mechanical properties were tested by Vickers microhardness tests. Ceramics sintered in the temperature range 1300 deg. C 1400 deg. C presented best results in terms of microstructural characteristics and mechanical performance. (authors)

Zirconia based ceramics

International Nuclear Information System (INIS)

Bressiani, J.C.; Bressiani, A.H.A.

1989-05-01

Within the new generation of ceramic materials, zirconia continues to attract ever increasing attention of scients, technologists and users by virtue of its singular combination of properties and being able to perform thermo-mechanical, electroeletronic, chemico-biological functions. Nevertheless, in order to obtain these properties, a through understanding of the phase transformation mechanisms and microstructural changes is necessary. This paper discusses the main parameters that require control during fabrication of these materials to obtain desired properties for a specific application. (author) [pt

Ultrahigh Piezoelectric Properties in Textured (K,Na)NbO3 -Based Lead-Free Ceramics.

Science.gov (United States)

Li, Peng; Zhai, Jiwei; Shen, Bo; Zhang, Shujun; Li, Xiaolong; Zhu, Fangyuan; Zhang, Xingmin

2018-02-01

High-performance lead-free piezoelectric materials are in great demand for next-generation electronic devices to meet the requirement of environmentally sustainable society. Here, ultrahigh piezoelectric properties with piezoelectric coefficients (d 33 ≈700 pC N -1 , d 33 * ≈980 pm V -1 ) and planar electromechanical coupling factor (k p ≈76%) are achieved in highly textured (K,Na)NbO 3 (KNN)-based ceramics. The excellent piezoelectric properties can be explained by the strong anisotropic feature, optimized engineered domain configuration in the textured ceramics, and facilitated polarization rotation induced by the intermediate phase. In addition, the nanodomain structures with decreased domain wall energy and increased domain wall mobility also contribute to the ultrahigh piezoelectric properties. This work not only demonstrates the tremendous potential of KNN-based ceramics to replace lead-based piezoelectrics but also provides a good strategy to design high-performance piezoelectrics by controlling appropriate phase and crystallographic orientation. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Ceramic materials based on synthetic calcium phosphate for medical uses

OpenAIRE

Toropkov, N. E.; Antonkin, N. S.

2016-01-01

This article discusses the different methods of synthesis of hydroxyapatite and receiving on its base of ceramic materials in various ways. We have also developed our own technology. The conditions of compatibility and saddle the assumption and the suitability of the material for implantation.

Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

Science.gov (United States)

Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

2017-08-01

Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

Ceramic thermal wind sensor based on advanced direct chip attaching package

International Nuclear Information System (INIS)

Zhou Lin; Qin Ming; Chen Shengqi; Chen Bei

2014-01-01

An advanced direct chip attaching packaged two-dimensional ceramic thermal wind sensor is studied. The thermal wind sensor chip is fabricated by metal lift-off processes on the ceramic substrate. An advanced direct chip attaching (DCA) packaging is adopted and this new packaged method simplifies the processes of packaging further. Simulations of the advanced DCA packaged sensor based on computational fluid dynamics (CFD) model show the sensor can detect wind speed and direction effectively. The wind tunnel testing results show the advanced DCA packaged sensor can detect the wind direction from 0° to 360° and wind speed from 0 to 20 m/s with the error less than 0.5 m/s. The nonlinear fitting based least square method in Matlab is used to analyze the performance of the sensor. (semiconductor devices)

Estudo reológico do vinho branco clarificado por membrana cerâmica = Rheological study of white wine clarified by ceramic membrane

Directory of Open Access Journals (Sweden)

Ricardo Cardoso de Oliveira

2006-07-01

Full Text Available Os processos de separação por membranas em fluxo tangencial têm se mostrado como uma alternativa em substituição as técnicas clássicas de filtração. Isso tem ocorrido pois esses processos eliminam os resíduos gerados pelo método convencional e combinam a clarificação, estabilização e a esterilização em uma operação contínua de filtração. Neste trabalho, teve-se como objetivo estudar o comportamento reológico do vinho branco submetido a uma clarificação com membrana cerâmica de diâmetro médio de poros de 0,05 μm a 2 bar e 20ºC nas amostras de alimentado, permeado e retido. Obteve-se uma considerável redução na turbidez e não foi constatada variação significativa nas demais análises físico-químicas realizadas a ponto de descaracterizar o vinho obtido. Notou-se nas amostras de alimentado, retido e permeado o comportamento reológico de fluído newtoniano.Membrane filtration is emerging as a rather promising technology for this purpose due to its ability to perform wine clarification/filtration/hygienization in one single step of continuous operation. This study aimed to evaluate the performance of a ceramic membrane with 0,05 mm at 2bar and 20ºC in the clarification of the white wine, and also to evaluate the rheology behavior ofwine in the samples of feed, permeated and retained. A great reduction in the turbidy was obtained and there was no significant variation in the other physical chemistry analyses accomplished to the point of affecting the features of the obtained wine. It was noticed that in the samples of feed, retained and permeated the rheological behavior of Newtonian fluid.

Ceramic tiles: above and beyond traditional applications

Directory of Open Access Journals (Sweden)

Moreno, A.

2006-04-01

Full Text Available At present ceramic tiles are already being marketed with characteristics and performance features that make them products whose applications go far beyond traditional tile uses. These are not just future possibilities: their industrial and commercial reality already makes them immediately serviceable in multiple environments. And this is precisely the key concept in these new tile applications: their features make them useable for wholly different functions – functions till now reserved for other products – or, in certain cases, for entirely novel functions. In addition, the functionalities involved are destined to improve aspects directly related to the quality of life, conditions of habitability or, for instance, to using such a vital natural source of energy as solar radiation. It should, therefore, be stressed that these new generations of ceramic tiles are to be considered part of the range of architectural elements for both external and internal uses, since, as the following will show, they provide the surfaces they clad with a broad spectrum of properties and functions without detriment to the aesthetic qualities, always so characteristic, of ceramic tile. To illustrate the above, the present paper describes three new families of ceramic products. These groups of products are conceptually different and many-sided, which makes them serviceable as functional elements in different contexts.

En estos momentos, ya hay en el mercado baldosas cerámicas dotadas de características y prestaciones que hacen de ellas productos con aplicaciones que van mucho más allá de los usos a que tradicionalmente han estado asociadas. No se trata tan sólo de posibilidades futuras, sino de productos con una realidad industrial y comercial, que permite su implantación inmediata en los diferentes ámbitos en los que pueden desarrollar su funcionalidad. Y este es precisamente el concepto clave de estas nuevas aplicaciones de las baldosas cerámicas

Iron-phosphate-based chemically bonded phosphate ceramics for mixed waste stabilization

International Nuclear Information System (INIS)

Wagh, A.S.; Jeong, S.Y.; Singh, D.

1997-01-01

In an effort to develop chemically bonded phosphate ceramics for mixed waste stabilization, a collaborative project to develop iron-phosphate based ceramics has been initiated between Argonne National Laboratory and the V. G. Khlopin Radium Institute in St. Petersburg, Russia. The starter powders are oxides of iron that are generated as inexpensive byproduct materials in the iron and steel industry. They contain iron oxides as a mixture of magnetite (Fe 3 O 4 ) and haematite (Fe 2 O 3 ). In this initial phase of this project, both of these compounds were investigated independently. Each was reacted with phosphoric acid solution to form iron phosphate ceramics. In the case of magnetite, the reaction was rapid. Adding ash as the waste component containing hazardous contaminants resulted in a dense and hard ceramic rich in glassy phase. On the other hand, the reaction of phosphoric acid solution with a mixture of haematite and ash waste contaminated with cesium and americium was too slow. Samples had to be molded under pressure. They were cured for 2-3 weeks and then hardened by heating at 350 degrees C for 3 h. The resulting ceramics in both cases were subjected to physical tests for measurement of density, open porosity, compression strength, phase analyses using X-ray diffraction and differential thermal analysis, and leaching tests using toxicity characteristic leaching procedure (TCLP) and ANS 16.1 with 7 days of leaching. Using the preliminary information obtained from these tests, we evaluated these materials for stabilization of Department of Energy's mixed waste streams

Advantages and disadvantages of ceramic on ceramic total hip arthroplasty: a review.

Science.gov (United States)

Gallo, Jiri; Goodman, Stuart Barry; Lostak, Jiri; Janout, Martin

2012-09-01

Ceramic on ceramic (COC) total hip arthroplasty (THA) was developed to reduce wear debris and accordingly, the occurrence of osteolysis and aseptic loosening especially in younger patients. Based on the excellent tribological behavior of current COC bearings and the relatively low biological activity of ceramic particles, significant improvement in survivorship of these implants is expected. We used manual search to identify all relevant studies reporting clinical data on COC THAs in PubMed. The objective was to determine whether current COC THA offers a better clinical outcome and survivorship than non-COC THA. Studies with early generation ceramic bearings yielded 68% to 84% mean survivorship at 20 years follow-up which is comparable with the survivorship of non-COC THAs. Studies on current ceramic bearings report a 10-year revision-free interval of 92% to 99%. These outcomes are comparable to the survivorship of the best non-COC THAs. However, there are still concerns regarding fracture of sandwich ceramic liners, squeaking, and impingement of the femoral neck on the rim of the ceramic liner leading to chipping, especially in younger and physically active patients. Current COC THA leads to equivalent but not improved survivorship at 10 years follow-up in comparison to the best non-COC THA. Based on this review, we recommend that surgeons weigh the potential advantages and disadvantages of current COC THA in comparison to other bearing surfaces when considering young very active patients who are candidates for THA.

The Effect of Water or Wax-based Binders on the Chemical and Morphological Characteristics of the Margin Ceramic-Framework Interface.

Science.gov (United States)

Güler, Umut; de Queiroz, José Renato Cavalcanti; de Oliveira, Luiz Fernando Cappa; Canay, Senay; Ozcan, Mutlu

2015-09-01

This study evaluated the effect of binder choice in mixing ceramic powder on the chemical and morphological features between the margin ceramic-framework interfaces. Titanium and zirconia frameworks (15 x 5 x 0.5 mm3) were veneered with margin ceramics prepared with two different binders, namely a) water/conventional or b) wax-based. For each zirconia framework material, four different margin ceramics were used: a- Creation Zi (Creation Willi Geller International); b- GC Initial Zr (GC America); Triceram (Dentaurum); and d- IPS emax (voclar Vivadent). For the titanium framework, three different margin ceramics were used: a- Creation Ti (Creation Willi Geller International); b- Triceram (Dentaurum); and c- VITA Titaniumkeramik (Vita Zahnfabrik). The chemical composition of the framework-margin ceramic interface was analyzed using Energy Dispersive X-ray Spectroscopy (EDS) and porosity level was quantified within the margin ceramic using an image program (ImageJ) from four random areas (100 x 100 pixels) on each SEM image. EDS analysis showed the presence of Carbon at the margin ceramic-framework interface in the groups where wax-based binder technique was used with the concentration being the highest for the IPS emax ZirCAD group. While IPS system (IPS ZirCAD and IPS Emax) presented higher porosity concentration using wax binder, in the other groups wax-based binder reduced the porosity of margin ceramic, except for Titanium - Triceram combination.

Effect of Ceramic Surface Treatments After Machine Grinding on the Biaxial Flexural Strength of Different CAD/CAM Dental Ceramics.

Science.gov (United States)

Bagheri, Hossein; Hooshmand, Tabassom; Aghajani, Farzaneh

2015-09-01

This study aimed to evaluate the effect of different ceramic surface treatments after machining grinding on the biaxial flexural strength (BFS) of machinable dental ceramics with different crystalline phases. Disk-shape specimens (10mm in diameter and 1.3mm in thickness) of machinable ceramic cores (two silica-based and one zirconia-based ceramics) were prepared. Each type of the ceramic surfaces was then randomly treated (n=15) with different treatments as follows: 1) machined finish as control, 2) machined finish and sandblasting with alumina, and 3) machined finish and hydrofluoric acid etching for the leucite and lithium disilicate-based ceramics, and for the zirconia; 1) machined finish and post-sintered as control, 2) machined finish, post-sintered, and sandblasting, and 3) machined finish, post-sintered, and Nd;YAG laser irradiation. The BFS were measured in a universal testing machine. Data based were analyzed by ANOVA and Tukey's multiple comparisons post-hoc test (α=0.05). The mean BFS of machined finish only surfaces for leucite ceramic was significantly higher than that of sandblasted (P=0.001) and acid etched surfaces (P=0.005). A significantly lower BFS was found after sandblasting for lithium disilicate compared with that of other groups (Pceramics was affected by the type of ceramic material and surface treatment method. Sandblasting with alumina was detrimental to the strength of only silica-based ceramics. Nd:YAG laser irradiation may lead to substantial strength degradation of zirconia.

Properties and Applications of High Emissivity Composite Films Based on Far-Infrared Ceramic Powder.

Science.gov (United States)

Xiong, Yabo; Huang, Shaoyun; Wang, Wenqi; Liu, Xinghai; Li, Houbin

2017-11-29

Polymer matrix composite materials that can emit radiation in the far-infrared region of the spectrum are receiving increasing attention due to their ability to significantly influence biological processes. This study reports on the far-infrared emissivity property of composite films based on far-infrared ceramic powder. X-ray fluorescence spectrometry, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray powder diffractometry were used to evaluate the physical properties of the ceramic powder. The ceramic powder was found to be rich in aluminum oxide, titanium oxide, and silicon oxide, which demonstrate high far-infrared emissivity. In addition, the micromorphology, mechanical performance, dynamic mechanical properties, and far-infrared emissivity of the composite were analyzed to evaluate their suitability for strawberry storage. The mechanical properties of the far-infrared radiation ceramic (cFIR) composite films were not significantly influenced ( p ≥ 0.05) by the addition of the ceramic powder. However, the dynamic mechanical analysis (DMA) properties of the cFIR composite films, including a reduction in damping and shock absorption performance, were significant influenced by the addition of the ceramic powder. Moreover, the cFIR composite films showed high far-infrared emissivity, which has the capability of prolonging the storage life of strawberries. This research demonstrates that cFIR composite films are promising for future applications.

Ceramic compositions based on nano forsterite/nano magnesium aluminate spinel powders

International Nuclear Information System (INIS)

Khattab, R.M.; Wahsh, M.M.S.; Khalil, N.M.

2015-01-01

According to the wide applications in the field of chemical and engineering industries, forsterite (Mg_2SiO_4)/spinel (MgAl_2O_4) ceramic compositions were the matter of interest of several research works during the last three decades. This work aims at preparation and characterization of improved ceramic bodies based on forsterite and spinel nano powders through controlling the forsterite and spinel contents in the prepared mixes. These prepared ceramic compositions have been investigated through measuring the densification parameters, cold crushing strength as well as volume resistively. Nano spinel was added from 0 to 30 mass% on expense of nano forsterite matrix and fired at 1550 °C for 2 h. The phase composition of the fired samples was examined using x-ray diffraction (XRD) technique. The microstructure of some selected samples was shown using scanning electron microscope (SEM). A pronounced improvement in the sintering, mechanical properties and volume resistively were achieved with increasing of nano spinel addition up to 15 mass%. This is due to the improvement in the matrix of the prepared forsterite/spinel bodies as a result of well distribution of spinel in the forsterite matrix as depicted by SEM analysis. - Highlights: • Ceramic compositions based on nano forsterite/nano-MgAl_2O_4 spinel were synthesized. • CCS was improved (333.78 MPa) through 15 mass% of nano-MgAl_2O_4 spinel addition. • Volume resistivity was enhanced to 203*10"1"3 Ohm cm with 15 mass% of spinel addition. • Beyond 15 mass% spinel, CCS and volume resistivity were decreased.

Caracterización cerámica de los sedimentos de la Albufera de Valencia

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Vicente, M.

2003-06-01

Full Text Available The Albufera is recognised as Natural Park by Generalitat Valenciana decree of 8´th July 1989 and is listed on the wet areas of international importance of the Ramsar Conference since 8´th May 1990. Batimetry studies show the gradual full up of the lake. If the stuffing and pollution process persist, lamentably, in order to preserve the lake identity it will be necessary to extract the sediments which must be environmental adequately managed. In this study the ceramic characteristics of the Albufera of Valencia sediments have been analysed in order to know the possibility of their use as ceramic raw material or as additive to ceramic stoneware of the valencian tile industry.

El lago de la Albufera es Parque Natural por decreto de 8 de Julio de 1989 de la Generalitat Valenciana y está desde el 8 de Mayo de 1990 en el listado de Zonas Húmedas de importancia internacional de la Conferencia de Ramsar. Los estudios de batimetría del lago indican que el lago continúa su proceso lento de colmatación, Si el proceso de colmatación y contaminación persevera o se inducen severas contaminaciones locales por vertidos, es posible que lamentablemente, para preservar la identidad del sistema, sea necesario dragar el lago de forma selectiva y cuidadosa siendo necesario dar un fin último a los fangos obtenidos. En este estudio se analizan las características de los sedimentos de la Albufera de Valencia desde el punto de vista cerámico, con el fin de Conocer las posibles utilizaciones de los mismos para la producción de algún tipo de cerámica o como componentes de adición a pastas cerámicas de la industria azulejera Valenciana.

Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

Energy Technology Data Exchange (ETDEWEB)

Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

1996-08-01

As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

Dynamic fatigue on repolarization of lead zirconate-titanate base ceramics with various ferroelectric hardness

International Nuclear Information System (INIS)

Gavrilyachenko, V.G.; Semenchev, A.F.; Sklyarova, E.N.; Kuznetsova, E.M.

2006-01-01

One studied experimentally changes of the residual polarization in lead zirconate-titanate base ceramics with various ferroelectric hardness under the effect of a strong varying field. The twinning and untwinning of crystallites accompanying repolarization is assumed to be the basic mechanism of propagation of the crystalline structure defects governing the fatigue rates of the ferroelectric-soft ceramics. In ferroelectric-hard ceramics crystallites the stable configurations of mechanical twins, the result of the secondary twinning, are formed when the hysteresis loop is formed. At repolarization in the mentioned structures one observes no motion of the twin boundaries, and the fatigue rates are low ones [ru

Efeito da adição de lodo de estação de tratamento de água (ETA nas propriedades de material cerâmico estrutural Effect of the addition of sludge from water treatment plants on the properties of structural ceramic material

Directory of Open Access Journals (Sweden)

S. R. Teixeira

2006-09-01

Full Text Available O resíduo (lodo gerado nos decantadores das Estações de Tratamento de Água (ETA possui composição variada, de acordo com a região onde ela está localizada, com o mês de coleta e com o coagulante usado. Neste trabalho foram feitas caracterizações, física, química e mineralógica, deste lodo e ensaios tecnológicos em corpos de prova, com a finalidade de avaliar a possibilidade de incorporação deste resíduo em massa cerâmica para produção de tijolos. Retração linear, absorção de água, porosidade e massa específica aparente e ensaios de resistência à flexão em corpos-de-prova, com diferentes concentrações de lodo, foram avaliadas. Também, foi avaliado o efeito do tipo de floculante usado na ETA, sobre as propriedades dos corpos-de-prova. A análise mineralógica mostrou que estes lodos apresentaram composição parecida com as das argilas usadas pelas cerâmicas. Em geral, a adição destes materiais à massa cerâmica piorou suas propriedades, entretanto, os valores obtidos para as propriedades tecnológicas ainda permaneceram dentro dos valores limites aceitáveis para a produção de tijolos, dependendo da temperatura de queima e da concentração na mistura. O lodo obtido com floculante à base de alumínio, em geral, prejudicou mais as propriedades cerâmicas do que aqueles à base de ferro. Os resultados indicaram que o lodo de ETA pode ser incorporado à massa cerâmica para produzir material cerâmico.The residue (sludge produced in the decantation ponds of Water Treatment Plants (WTP has variable composition according to the regional WTP localization, the month of collection and the chemical used to flocculation. In this work the sludge was submitted to physical, chemical and mineralogical characterization. Also, technological trials were realized on ceramic probes to evaluate the possibility of sludge incorporation in ceramic mass used to produce bricks. Linear shrinkage, water absorption, mechanical

Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

Directory of Open Access Journals (Sweden)

Román-Manso, B.

2014-04-01

Full Text Available Concentrated ceramic inks based on β-SiC powders, with different amounts of Y2O3 and Al2O3 as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densifi cation of the as-produced 3D structures, previously heat treated in air at 600 ºC for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS furnace. The effects of the amount of sintering additives (7 - 20 wt. % and the size of the SiC powders (50 nm and 0.5 μm on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized β-SiC powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink, involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics.Se han fabricado andamiajes de carburo de silicio (SiC usando la técnica de “Robocasting”, a partir de tintas cerámicas conteniendo β-SiC y distintas cantidades de Y2O3 and Al2O3, como aditivos de sinterización. La densificación de las estructuras tridimensionales, previamente calcinadas a 600 ºC para eliminar los aditivos orgánicos, se realizó en un horno de “Spark Plasma Sintering” (SPS. Se analizó el efecto de la cantidad de aditivos de sinterización (7-20 % en peso y del tamaño de partícula inicial del polvo de SiC (50 nm y 0.5 μm en el procesado de las tintas, en la microestructura, la dureza y el módulo elástico de las estructuras sinterizadas. El uso de polvo

Prototype of a silicon nitride ceramic-based miniplate osteofixation system for the midface.

Science.gov (United States)

Neumann, Andreas; Unkel, Claus; Werry, Christoph; Herborn, Christoh U; Maier, Horst R; Ragoss, Christian; Jahnke, Klaus

2006-06-01

The favorable properties of silicon nitride (Si3N4) ceramics, such as high mean strength level and fracture toughness, suggest biomedical use as an implant material. Minor reservations about the biocompatibility of Si3N4 ceramics were cleared up by previous in vitro and in vivo investigations. A Si3N4 prototype minifixation system was manufactured and implanted for osteosynthesis of artificial frontal bone defects in 3 minipigs. After 3 months, histological sections, computed tomography (CT) scans, and magnetic resonance imaging (MRI) scans were obtained. Finite element modeling (FEM) was used to simulate stresses and strains on Si3N4 miniplates and screws to calculate survival probabilities. Si3N4 miniplates and screws showed satisfying intraoperative workability. There was no implant loss, displacement, or fracture. Bone healing was complete in all animals. The formation of new bone was observed in direct contact to the implants. The implants showed no artifacts on CT and MRI scanning. FEM simulation confirmed the mechanical reliability of the screws, whereas simulated plate geometries regarding pullout forces at maximum load showed limited safety in a bending situation. Si3N4 ceramics show a good biocompatibility outcome both in vitro and in vivo. In ENT surgery, this ceramic may serve as a biomaterial for osteosynthesis (eg, of the midface including reconstruction the floor of the orbit and the skull base). To our knowledge, this is the first introduction of a ceramic-based miniplate-osteofixation system. Advantages compared with titanium are no risk of implantation to bone with mucosal attachment, no need for explantation, and no interference with radiologic imaging. Disadvantages include the impossibility of individual bending of the miniplates.

Fibras poliméricas como aditivos de secagem em diferentes classes de concretos refratários Polymeric fibers as drying additives for different classes of refractory castables

Directory of Open Access Journals (Sweden)

R. Salomão

2006-03-01

Full Text Available Concretos refratários apresentam grande variedade de métodos de instalação, definidos principalmente pelas características da aplicação e do projeto de engenharia da microestrutura do material. Entre as classes mais importantes, destacam-se os autoescoantes, aplicados sem cisalhamento externo; os bombeáveis, transportados por tubulações, e os vibráveis. Diferenciando-se principalmente pelas mudanças de distribuição de tamanho de partículas, essas classes apresentam grande variedade de propriedades como permeabilidade, módulo de ruptura a quente e resistência à fluência, descrita na literatura. Por também apresentarem diferentes comportamentos de secagem, é razoável supor que tenham necessidades de aditivos de secagem distintas. Para verificar essa hipótese, foram estudadas três composições de concretos refratários formulados a partir do modelo de empacotamento de partículas de Andreasen: bombeável (q=0,21, autoescoante (q=0,26 e vibrável (q=0,31. Fibras poliméricas de diferentes geometrias foram adicionadas a essas composições e seu efeito como aditivo de secagem foi avaliado. Verificou-se que as fibras atuaram favoravelmente em todas as formulações, aumentando significativamente sua velocidade de secagem, com efeitos mais marcantes quanto maior o teor de finos no concreto.Refractory castables present a broad variety of placing methods, defined mainly by the desired application and by the material microstructural characteristics. Among the most important, it can be mentioned the self-flowing, which are cast without external shearing; the pumpable, conveyed through metallic pipes, and the vibrated. These classes of castables present a great range of properties as permeability, hot modulus of rupture and creep resistance. As they also present particularities in their drying behavior, it is reasonable to consider that they would also have different needs of drying additives. In order to verify this hypothesis

Method of depositing thin films of high temperature Bi-Sr-Ca-Cu-O-based ceramic oxide superconductors

International Nuclear Information System (INIS)

Budd, K.D.

1991-01-01

This patent describes a method. It comprises preparing a liquid precursor of a Bi-Sr-Ca-Cu-O- based ceramic oxide superconductor phase, wherein the liquid precursor comprises an alkoxyalkanol, copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate, wherein the liquid precursor has a cation ratio sufficient to form the desired stoichiometry in the ceramic oxide superconductor phase when the liquid precursor is heated to a temperature and for a time sufficient to provide the desired ceramic oxide superconductor phase, and wherein the copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate are mutually soluble in the alkoxyalkanol; applying the liquid precursor to a substrate, wherein the substrate is one of an oxide ceramic, a metal selected from the group consisting of Ag and Ni, and Si; and heating the substrate in an oxygen-containing atmosphere with the liquid precursor applied thereon to a temperature and for a time sufficient to form a thin film comprising at least one Bi-Sr- Ca-Cu-O-based high temperature ceramic oxide superconductor phase

Membranas cerámicas. Tipos, métodos de obtención y caracterización

Directory of Open Access Journals (Sweden)

Benito, J. M.

2004-10-01

Full Text Available The following review summarizes the last advances in technology of ceramic membrane. In the last years these membranes and their modules compete with organic membranes in many applications due to their high thermal and chemical stability, long life and good defouling properties. The sol-gel process is considered one of the best methods for ceramic membranes synthesis, because of its ability to make thin membrane top layers of nanoscale pore diameter, with narrow pore size distribution. Characterization methods such as gas permeation, bubble point test, N2 adsorption-desorption, Hg penetration and microscopy allow to know the structure of the membrane.

Esta revisión resume los últimos avances en tecnología de membranas cerámicas. En los últimos años estas membranas y sus módulos vienen compitiendo con las membranas orgánicas en muchas aplicaciones debido a que muestran una alta estabilidad térmica y química, un largo periodo de funcionamiento y una gran facilidad para ser limpiadas. Uno de los métodos usados para su obtención es el proceso sol-gel, el cual es considerado uno de los mejores para la síntesis de membranas cerámicas debido a su facilidad para conseguir membranas delgadas de tamaños de poro nanométrico y con estrechas distribuciones de tamaño de poro. Métodos de caracterización tales como medidas de permeabilidad, punto burbuja, adsorción-desorción de N2, porosimetría de Hg y microscopía permiten conocer la estructura de la membrana.

Novel fabrication of silicon carbide based ceramics for nuclear applications

Science.gov (United States)

Singh, Abhishek Kumar

Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These materials include refractory alloys based on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as SiC--SiCf; carbon--carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor components is necessary for improved efficiency. Improving thermal conductivity of the fuel can lower the center-line temperature and, thereby, enhance power production capabilities and reduce the risk of premature fuel pellet failure. Crystalline silicon carbide has superior characteristics as a structural material from the viewpoint of its thermal and mechanical properties, thermal shock resistance, chemical stability, and low radioactivation. Therefore, there have been many efforts to develop SiC based composites in various forms for use in advanced energy systems. In recent years, with the development of high yield preceramic precursors, the polymer infiltration and pyrolysis (PIP) method has aroused interest for the fabrication of ceramic based materials, for various applications ranging from disc brakes to nuclear reactor fuels. The pyrolysis of preceramic polymers allow new types of ceramic materials to be processed at relatively low temperatures. The raw materials are element-organic polymers whose composition and architecture can be tailored and varied. The primary focus of this study is to use a pyrolysis based process to fabricate a host of novel silicon carbide-metal carbide or oxide composites, and to synthesize new materials based on mixed-metal silicocarbides that cannot be processed using conventional techniques. Allylhydridopolycarbosilane (AHPCS), which is an organometal polymer, was used as the precursor for silicon carbide. Inert gas pyrolysis of AHPCS produces near-stoichiometric amorphous

Estudo da potencialidade da aplicação de uma argila contaminada com calcário na produção de placas cerâmicas Study of the potentiality of the application of a contaminated clay with limestone in the production of ceramic plates

Directory of Open Access Journals (Sweden)

R. A. L. Soares

2012-12-01

Full Text Available Na região da cidade de Teresina, PI, encontra-se uma grande quantidade de jazidas de argilas de queima vermelha usadas na produção de cerâmica estrutural, sendo o principal motivo da instalação de um pólo cerâmico nesta região. Porém muitas destas jazidas não estão sendo exploradas de forma adequada ou simplesmente abandonadas por causa da contaminação com calcário, sendo este o principal contaminante indesejável pelos ceramistas do pólo teresinense. Assim, esta pesquisa tem como objetivo avaliar a potencialidade de aplicação de uma argila com calcário na produção de placas de revestimento cerâmico de queima vermelha. Para isso foram caracterizadas uma massa cerâmica usada na produção de revestimento semiporoso e uma argila contaminada com calcário. As matérias-primas foram queimadas em forno industrial separadamente e em combinação nas proporções de 25%, 50% e 75% em peso da argila adicionada a massa industrial. Foram realizados nos corpos de prova queimados ensaios tecnológicos de retração linear, absorção de água e resistência mecânica. A microestrutura foi avaliada através de análise por difração de raios X. Os resultados mostraram potencialidade da utilização da argila contaminada com calcário em massa de revestimento cerâmico.In the city of Teresina area, capital of Piauí, Brazil, there is a lot of clay deposits red burning used in the production of structural ceramics, being the main reason for installing a ceramic center in the region. But many of these deposits are not being adequately exploited or simply abandoned because of contamination with limestone, which is the main undesirable contaminant for the ceramic producers pole of Teresina. Thus, this research aims to evaluate the capability of applying some clay with limestone in the production of these plates of red ceramic burning. A ceramic body used in the production of coating semiporous and a contaminated clay with limestone were

Properties of PZT-Based Piezoelectric Ceramics Between -150 and 250 C

Science.gov (United States)

Hooker, Matthew W.

1998-01-01

The properties of three PZT-based piezoelectric ceramics and one PLZT electrostrictive ceramic were measured as a function of temperature. In this work, the dielectric, ferroelectric polarization versus electric field, and piezoelectric properties of PZT-4, PZT-5A, PZT-5H, and PLZT-9/65/35 were measured over a temperature range of -150 to 250 C. In addition to these measurements, the relative thermal expansion of each composition was measured from 25 to 600 C and the modulus of rupture of each material was measured at room temperature. This report describes the experimental results and compares and contrasts the properties of these materials with respect to their applicability to intelligent aerospace systems.

Study of thermocycling effect on the bond strength between an aluminous ceramic and a resin cement Estudo do efeito da ciclagem térmica na resistência da união adesiva entre uma cerâmica aluminizada e um cimento resinoso

Directory of Open Access Journals (Sweden)

Osvaldo Daniel Andreatta Filho

2005-03-01

Full Text Available This study evaluated the effect of thermocycling on the bond strength between Procera AllCeram (Nobel-Biocare and a resin cement (Panavia F, Kuraray CO. Nine ceramic blocks with dimensions of 5x6x6mm were conditioned at one face with Rocatec System (Espe. After, they were luted with Panavia F to composite resin blocks (Clearfil AP-X, Kuraray CO. The nine groups formed by ceramic, cement and composite resin were split up obtaining 75 samples with dimensions of 12x1x1mm and adhesive surface presenting 1mm²±0.1mm² of area. The samples were divided into 3 groups (n=25: G1 - 14 days in distilled water at 37ºC; G2 - 6,000 cycles in water (5ºC - 55ºC - 30s; G3 - 12,000 cycles in water (5ºC - 55ºC - 30s. The samples were tested in a universal testing machine (EMIC at a crosshead speed of 1mm/min. Data were analyzed by ANOVA and Tukey tests. The results indicated that mean values of rupture tension (MPa of G1 (10.71 ± 3.54 did not differ statistically (p Este trabalho avaliou o efeito da ciclagem térmica sobre a resistência adesiva entre a cerâmica aluminizada (Procera AllCeram, Nobel-Biocare e um cimento resinoso (Panavia F, Kuraray CO. Nove blocos de cerâmica, com dimensões de 5x6x6mm, foram condicionados em uma de suas faces com o Sistema Rocatec (ESPE. A seguir foram cimentados a blocos de resina composta (Clearfil AP-X, Kuraray CO. Os conjuntos cerâmica-cimento-resina foram cortados em 75 corpos-de-prova com formato retangular com dimensões de 12x1x1mm e superfície adesiva apresentando 1mm² ± 0,1mm². Os corpos-de-prova foram divididos em três grupos (n=25: G1 - 14 dias em água destilada a 37ºC, G2 - 6000 ciclos em água (5ºC e 55ºC e G3 - 12000 ciclos em água (5ºC e 55ºC. Os corpos-de-prova foram ensaiados sob velocidade de 1mm/min em máquina de ensaio universal (EMIC. Os dados foram tratados estatisticamente com os testes de Anova e Tukey e indicaram que os valores médios de tensão de rupturas (MPa de G1 (10,71 ± 3

Randomized clinical trial of implant-supported ceramic-ceramic and metal-ceramic fixed dental prostheses: preliminary results.

Science.gov (United States)

Esquivel-Upshaw, Josephine F; Clark, Arthur E; Shuster, Jonathan J; Anusavice, Kenneth J

2014-02-01

The aim of this study was to determine the survival rates over time of implant-supported ceramic-ceramic and metal-ceramic prostheses as a function of core-veneer thickness ratio, gingival connector embrasure design, and connector height. An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study involving 55 patients missing three teeth in either one or two posterior areas. These patients (34 women; 21 men; age range 52-75 years) were recruited for the study to receive a three-unit implant-supported fixed dental prosthesis (FDP). Two implants were placed for each of the 72 FDPs in the study. The implants (Osseospeed, Astra Tech), which were made of titanium, were grit blasted. A gold-shaded, custom-milled titanium abutment (Atlantis, Astra Tech), was secured to each implant body. Each of the 72 FDPs in 55 patients were randomly assigned based on one of the following options: (1) A. ceramic-ceramic (Yttria-stabilized zirconia core, pressable fluorapatite glass-ceramic, IPS e.max ZirCAD, and ZirPress, Ivoclar Vivadent) B. metal-ceramic (palladium-based noble alloy, Capricorn, Ivoclar Vivadent, with press-on leucite-reinforced glass-ceramic veneer, IPS InLine POM, Ivoclar Vivadent); (2) occlusal veneer thickness (0.5, 1.0, and 1.5 mm); (3) curvature of gingival embrasure (0.25, 0.5, and 0.75 mm diameter); and (4) connector height (3, 4, and 5 mm). FDPs were fabricated and cemented with dual-cure resin cement (RelyX, Universal Cement, 3M ESPE). Patients were recalled at 6 months, 1 year, and 2 years. FDPs were examined for cracks, fracture, and general surface quality. Recall exams of 72 prostheses revealed 10 chipping fractures. No fractures occurred within the connector or embrasure areas. Two-sided Fisher's exact tests showed no significant correlation between fractures and type of material system (p = 0.51), veneer thickness (p = 0.75), radius of curvature of gingival embrasure (p = 0.68), and connector height (p = 0

Field testing of polymeric mesh and ash-based ceramic membranes ...

African Journals Online (AJOL)

This paper presents the initial findings of field testing of 2 low-cost membrane filters, viz. 30 ìm polymeric mesh and 2–6 ìm macroporous waste-ash based ceramic filter, in a submerged membrane bioreactor (MBR) employing batch anoxic and aerobic conditions. The influent was raw wastewater from a residential complex ...

Magnetoresistive ceramics. Recent progress: from basic understanding to applications

Directory of Open Access Journals (Sweden)

Fontcuberta, J.

2004-06-01

Full Text Available Magnetoresistive ceramics, based on half-metallic ferromagnetic oxides have received renewed attention in the last few years because of their possible applications. Here, we review some recent progress on the development of magnetoresistive ceramic materials such as La2/3Sr1/ 3MnO3 and Sr2FeMoO6 ceramic materials. We shall revisit their basic properties, the strategies that have been employed to understand and to improve their intrinsic properties, pushing the limits of their operation at temperatures well above room-temperature, and the development of some applications. This effort has required the contribution of a number of actors. Starting from research laboratories, it has progressively involved industries that nowadays are able to supply high quality raw-materials or to manufacture magnetoresistive components at large scale.

Las cerámicas magnetorresistivas, basadas en óxidos semi-metálicos ferromagnéticos han recibido una renovada atención en los últimos años debido a sus posibles aplicaciones. Se revisan aquí algunos de los recientes progresos en el desarrollo de materiales cerámicos magnetorresistivos como La2/3Sr1/3MnO3 y Sr2FeMoO6. Se revisitan sus propiedades básicas, las estrategias empleadas para entender y mejorar sus propiedades intrínsecas, llevando sus límites de operación a temperaturas muy por encima de temperatura ambiente, y el desarrollo de algunas aplicaciones. Este esfuerzo ha requerido al contribución de un gran número de actores. Comenzando por laboratorios de investigación, se ha implicado progresivamente a industrias que hoy en día están capacitadas para suministrar materias primas de alta calidad o para fabricar componentes magnetorresistivos a gran escala.

Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

Science.gov (United States)

Ritzberger, Christian; Apel, Elke; Höland, Wolfram; Peschke, Arnd; Rheinberger, Volker M.

2010-01-01

The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO2 ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

Porosity and biocompatibility study of ceramic implants based on ZrO2 and Al2O3

International Nuclear Information System (INIS)

Litvinova, Larisa; Shupletsova, Valeria; Leitsin, Vladimir; Vasyliev, Roman; Zubov, Dmitry; Buyakov, Ales; Kulkov, Sergey

2014-01-01

The work studies ZrO 2 (Me x O y )-based porous ceramics produced from the powders consisting of hollow spherical particles. It was shown that the structure is represented by a cellular framework with bimodal porosity consisting of sphere-like large pores and pores that were not filled with the powder particles during the compaction. For such ceramics, the increase of pore volume is accompanied by the increased strain in an elastic area. It was also shown that the porous ZrO 2 ceramics had no acute or chronic cytotoxicity. At the same time, ceramics possess the following osteoconductive properties: adhesion support, spreading, proliferation and osteogenic differentiation of MSCs

Effect of silica fiber on the mechanical and chemical behavior of alumina-based ceramic core material

OpenAIRE

Weiguo Jiang; Kaiwen Li; Jiuhan Xiao; Langhong Lou

2017-01-01

In order to improve the chemical leachability, the alumina-based ceramic core material with the silica fiber was injected and sintered at 1100 °C/4 h, 1200 °C/4 h, 1300 °C/4 h and 1400 °C/4 h, respectively. The micrographs of ceramic core materials at sintered and leached state were characterized by scanning electron microscopy (SEM). The phase composition of ceramic core material after sintering and the leaching product after leaching were detected by X-ray diffraction (XRD). The porosity, r...

Radiopaque Strontium Fluoroapatite Glass-Ceramics

Science.gov (United States)

Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

2015-01-01

The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2–Al2O3–Y2O3–SrO–Na2O–K2O/Rb2O/Cs2O–P2O5–F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F – leucite, KAlSi2O6, (b) Sr5(PO4)3F – leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F – pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

Radiopaque Strontium Fluoroapatite Glass-Ceramics.

Science.gov (United States)

Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

2015-01-01

The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2-Al2O3-Y2O3-SrO-Na2O-K2O/Rb2O/Cs2O-P2O5-F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F - leucite, KAlSi2O6, (b) Sr5(PO4)3F - leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F - pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F - Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite - pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal expansion (CTE). These

Radiopaque strontium fluoroapatite glass-ceramics

Directory of Open Access Journals (Sweden)

Wolfram eHöland

2015-10-01

Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

Ceramic breeder materials

International Nuclear Information System (INIS)

Johnson, C.E.

1990-01-01

The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

Diffusion in ceramics

CERN Document Server

Pelleg, Joshua

2016-01-01

This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

Science.gov (United States)

Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

2015-01-01

Objectives A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia–ceramic and metal–ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia–ceramic systems occurred more frequently than those in metal–ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis. Methods Vinyl-polysiloxane impressions of 12 zirconia–ceramic and 6 metal–ceramic FDPs with veneer fractures were taken from the patients at the end of a mean observation of 40.3 ± 2.8 months. Epoxy replicas were produced from these impressions [1]. All replicas were gold coated, and inspected under the optical microscope and scanning electron microscope (SEM) for descriptive fractography. Results Among the 12 zirconia–ceramic FDPs, 2 had small chippings, 9 had large chippings, and 1 exhibited delamination. Out of 6 metal–ceramic FDPs, 5 had small chippings and 1 had large chipping. Descriptive fractographic analysis based on SEM observations revealed that fracture initiated from the wear facet at the occlusal surface in all cases, irrespective of the type of restoration. Significance Zirconia–ceramic and metal–ceramic FDPs all fractured from microcracks that emanated from occlusal wear facets. The relatively low fracture toughness and high residual tensile stress in porcelain veneer of zirconia restorations may contribute to the higher chipping rate and larger chip size in zirconia–ceramic FDPs relative to their metal–ceramic counterparts. The low veneer/core interfacial fracture energy of porcelain-veneered zirconia may result in the occurrence of delamination in zirconia–ceramic FDPs. PMID:26233469

Temperature stability and electrical properties in La-doped KNN-based ceramics

KAUST Repository

Lv, Xiang; Wu, Jiagang; Zhu, Jianguo; Xiao, Dingquan; Zhang, Xixiang

2018-01-01

To improve the temperature stability and electrical properties of KNN‐based ceramics, we simultaneously consider the phase boundary and the addition of rare earth element (La), 0.96K0.5Na0.5Nb0.96Sb0.04O3‐0.04(Bi1‐xLax)0.5Na0.5ZrO3 (0 ≤ x ≤ 1.0) ceramics. More specifically, we investigate how the phase boundary and the addition of La3+ affect the phase structure, electrical properties, and temperature stability of the ceramic. We show that increasing the La3+ content leads to a change in phase structure, from a rhombohedral‐tetragonal (R‐T) phase coexistence to a cubic phase. More importantly, we show that the appropriate addition of La3+ (x = 0.2) can simultaneously improve the unipolar strain (from 0.127% to 0.147%) and the temperature stability (i.e., the unipolar strain of 0.147% remains unchanged when T is increased from 25 to 80°C). In addition, we find that the ceramics with x = 0.2 exhibit a large piezoelectric constant (d33) of ~430 pC/N, a high Curie temperature (TC) of ~240°C and a fatigue‐free behavior (after 106 electric cycles). The enhanced electrical properties mostly originate from the easy domain switching, whereas the improved temperature stability can be attributed to the R‐T phase boundary and the appropriate addition of La3+.

Temperature stability and electrical properties in La-doped KNN-based ceramics

KAUST Repository

Lv, Xiang

2018-04-16

To improve the temperature stability and electrical properties of KNN‐based ceramics, we simultaneously consider the phase boundary and the addition of rare earth element (La), 0.96K0.5Na0.5Nb0.96Sb0.04O3‐0.04(Bi1‐xLax)0.5Na0.5ZrO3 (0 ≤ x ≤ 1.0) ceramics. More specifically, we investigate how the phase boundary and the addition of La3+ affect the phase structure, electrical properties, and temperature stability of the ceramic. We show that increasing the La3+ content leads to a change in phase structure, from a rhombohedral‐tetragonal (R‐T) phase coexistence to a cubic phase. More importantly, we show that the appropriate addition of La3+ (x = 0.2) can simultaneously improve the unipolar strain (from 0.127% to 0.147%) and the temperature stability (i.e., the unipolar strain of 0.147% remains unchanged when T is increased from 25 to 80°C). In addition, we find that the ceramics with x = 0.2 exhibit a large piezoelectric constant (d33) of ~430 pC/N, a high Curie temperature (TC) of ~240°C and a fatigue‐free behavior (after 106 electric cycles). The enhanced electrical properties mostly originate from the easy domain switching, whereas the improved temperature stability can be attributed to the R‐T phase boundary and the appropriate addition of La3+.

Metal-ceramic joint assembly

Science.gov (United States)

Li, Jian

2002-01-01

A metal-ceramic joint assembly in which a brazing alloy is situated between metallic and ceramic members. The metallic member is either an aluminum-containing stainless steel, a high chromium-content ferritic stainless steel or an iron nickel alloy with a corrosion protection coating. The brazing alloy, in turn, is either an Au-based or Ni-based alloy with a brazing temperature in the range of 9500 to 1200.degree. C.

Ceramic Technology for Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

1990-08-01

The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

Arcillas cerámicas: una revisión de sus distintos tipos, significados y aplicaciones

Directory of Open Access Journals (Sweden)

Díaz Rodríguez, L. A.

2002-10-01

Full Text Available Clay is a word which has many meanings depending on the use to which it is put. However, it is in the ceramic field where the application of clay began and so it is here where this work will try to find a definition and establish a classification based on ceramic-geological criteria. The different kinds of clays found in Nature and their mineralogy are discussed in detail. Their properties and main uses are pointed out and finally the geographical and geological distribution of Spanish clays which have ceramic applications is presented.

La palabra arcilla posee un significado muy distinto según sea el ámbito industrial o científico de su utilización. Aunque hoy en día las aplicaciones de las materias primas arcillosas son muy variadas, es en el ámbito cerámico donde reside el primer origen de su consumo. Por tanto, es aquí donde se ha centrado este trabajo para exponer, en primer lugar, una definición del concepto arcilla y, con posterioridad, establecer una clasificación de las arcillas según criterios cerámico-geológicos. Se describen los distintos tipos existentes en la Naturaleza y se hace mención a su mineralogía, propiedades en general y usos principales. Finalmente, se exponen las arcillas españolas de aplicación cerámica, y su distribución dentro del territorio español.

Masking ability of bi- and tri- laminate all-ceramic veneers on tooth-colored ceramic discs.

Science.gov (United States)

Farhan, Daniel; Sukumar, Smitha; von Stein-Lausnitz, Axel; Aarabi, Ghazal; Alawneh, Ahmad; Reissmann, Daniel R

2014-01-01

A predictable esthetic outcome is imperative when placing ceramic veneers. Discolored teeth pose a major challenge as sufficient material thickness is required to achieve a good esthetic result. There is limited evidence in the literature that compares the masking ability of multi-laminate veneers. The aim of this in-vitro study was to compare the masking ability of bi-laminate (BL) and tri-laminate (TL) all-ceramic veneers cemented on tooth-colored ceramic discs. A total of 40 veneers (shade A1, 10-mm diameter, 0.8-mm thick) were manufactured-20 BL veneers (0.4-mm pressable ceramic coping veneered with 0.4-mm thick enamel layer) and 20 TL veneers (0.4-mm coping veneered with 0.2-mm thick opaque interlayer and 0.2-mm thick enamel layer). A bonding apparatus was utilized to adhesively cement all veneers on the ceramic discs (shade A1), simulating teeth of light and dark color. The resulting groups (N = 10 each) were the reference groups (shade A1 ceramic base) BL-1 and TL-1 veneers, and the test groups (shade A4 ceramic base) BL-4 and TL-4 veneers. The color of the cemented veneers was measured using a spectrophotometer. The data were converted to CIE L*a*b* coordinates, and ΔE* were calculated to allow for statistical analysis. The color differences between the samples with the A1 and A4 ceramic bases were significantly lower when covered with TL veneers (mean ΔE*: 3.2 units) than with BL veneers (mean ΔE*: 4.0 units: p bi-laminate veneers. Patients with discolored/darker teeth may benefit from a more predictable esthetic result when teeth restored with tri-laminate rather than bi-laminate veneers. © 2014 Wiley Periodicals, Inc.

Optimization of the injection molding process for development of high performance calcium oxide -based ceramic cores

Science.gov (United States)

Zhou, P. P.; Wu, G. Q.; Tao, Y.; Cheng, X.; Zhao, J. Q.; Nan, H.

2018-02-01

The binder composition used for ceramic injection molding plays a crucial role on the final properties of sintered ceramic and to avoid defects on green parts. In this study, the effects of binder compositions on the rheological, microstructures and the mechanical properties of CaO based ceramic cores were investigated. It was found that the optimized formulation for dispersant, solid loading was 1.5 wt% and 84 wt%, respectively. The microstructures, such as porosity, pore size distribution and grain boundary density were closely related to the plasticizer contents. The decrease of plasticizer contents can enhance the strength of the ceramic cores but with decreased shrinkage. Meanwhile, the creep resistance of ceramic cores was enhanced by decreasing of plasticizer contents. The flexural strength of the core was found to decrease with the increase of the porosity, the improvement of creep resistance is closely related to the decrease of porosity and grain boundary density.

[The effect of core veneer thickness ratio on the flexural strength of diatomite-based dental ceramic].

Science.gov (United States)

Jiang, Jie; Zhang, Xin; Gao, Mei-qin; Zhang, Fei-min; Lu, Xiao-li

2015-06-01

To evaluate the effect of different core veneer thickness ratios on the flexural strength and failure mode of bilayered diatomite-based dental ceramics. Diatomite-based dental ceramics blocks (16 mm×5.4 mm×1 mm) were sintered with different thickness of veneer porcelains: 0 mm (group A), 0.6 mm (group B), 0.8 mm (group C) and 1.0 mm (group D). Flexural strength was detected and scanning electron microscope was used to observe the interface microstructure. Statistical analysis was performed using SPSS 17.0 software package. With the increase of the thickness of the veneer porcelain, flexural strength of group C showed highest flexural strength up to (277.24±5.47) MPa. Different core veneer thickness ratios can significantly influence the flexural strength of bilayered diatomite-based dental ceramics. Supported by Science and Technology Projects of Nantong City (HS2013010).

Ceramic Technology For Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

1990-12-01

Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. This advanced materials technology is being developed in parallel and close coordination with the ongoing DOE and industry proof of concept engine development programs. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. Abstracts prepared for appropriate papers.

Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

Science.gov (United States)

Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

2016-01-01

Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

Science.gov (United States)

Quran, Firas Al; Haj-Ali, Reem

2012-03-01

The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

78 FR 35115 - Listing of Color Additives Exempt From Certification; Mica-Based Pearlescent Pigments

Science.gov (United States)

2013-06-12

... (EDI) of the additive from all sources for both the mean and high- intake consumer to an acceptable daily intake (ADI) level established by toxicological data. The EDI is determined by projections based... the issuance of Sec. 73.350 we calculated a cumulative EDI (CEDI) for the use of mica-based...

Preparation and microstructure of ZrO2- and LaGaO3-based high-porosity ceramics

International Nuclear Information System (INIS)

Kaleva, G.M.; Golubko, N.V.; Suvorkin, S.V.; Kosarev, G.V.; Sukhareva, I.P.; Avetisov, A.K.; Politova, E.D.

2006-01-01

The morphology and concentration of pore formers are studied for their effect on the microstructure and gas permeability of porous zirconia- and lanthanum-gallate-based oxygen-ion-conducting ceramics. The results have been used to optimize the preparation conditions and composition of the ceramics. The resultant dense, fine-grained materials have porosities of up to ∼56% [ru

Separators - Technology review: Ceramic based separators for secondary batteries

Energy Technology Data Exchange (ETDEWEB)

Nestler, Tina; Schmid, Robert; Münchgesang, Wolfram; Bazhenov, Vasilii; Meyer, Dirk C. [Technische Universität Bergakademie Freiberg, Institut für Experimentelle Physik, Leipziger Str. 23, 09596 Freiberg (Germany); Schilm, Jochen [Fraunhofer-Institut für Keramische Technologien und Systeme IKTS, Winterbergstraße 28, 01277 Dresden (Germany); Leisegang, Tilmann [Fraunhofer-Technologiezentrum Halbleitermaterialien THM, Am St.-Niclas-Schacht 13, 09599 Freiberg (Germany)

2014-06-16

Besides a continuous increase of the worldwide use of electricity, the electric energy storage technology market is a growing sector. At the latest since the German energy transition ('Energiewende') was announced, technological solutions for the storage of renewable energy have been intensively studied. Storage technologies in various forms are commercially available. A widespread technology is the electrochemical cell. Here the cost per kWh, e. g. determined by energy density, production process and cycle life, is of main interest. Commonly, an electrochemical cell consists of an anode and a cathode that are separated by an ion permeable or ion conductive membrane - the separator - as one of the main components. Many applications use polymeric separators whose pores are filled with liquid electrolyte, providing high power densities. However, problems arise from different failure mechanisms during cell operation, which can affect the integrity and functionality of these separators. In the case of excessive heating or mechanical damage, the polymeric separators become an incalculable security risk. Furthermore, the growth of metallic dendrites between the electrodes leads to unwanted short circuits. In order to minimize these risks, temperature stable and non-flammable ceramic particles can be added, forming so-called composite separators. Full ceramic separators, in turn, are currently commercially used only for high-temperature operation systems, due to their comparably low ion conductivity at room temperature. However, as security and lifetime demands increase, these materials turn into focus also for future room temperature applications. Hence, growing research effort is being spent on the improvement of the ion conductivity of these ceramic solid electrolyte materials, acting as separator and electrolyte at the same time. Starting with a short overview of available separator technologies and the separator market, this review focuses on ceramic-based

Separators - Technology review: Ceramic based separators for secondary batteries

Science.gov (United States)

Nestler, Tina; Schmid, Robert; Münchgesang, Wolfram; Bazhenov, Vasilii; Schilm, Jochen; Leisegang, Tilmann; Meyer, Dirk C.

2014-06-01

Besides a continuous increase of the worldwide use of electricity, the electric energy storage technology market is a growing sector. At the latest since the German energy transition ("Energiewende") was announced, technological solutions for the storage of renewable energy have been intensively studied. Storage technologies in various forms are commercially available. A widespread technology is the electrochemical cell. Here the cost per kWh, e. g. determined by energy density, production process and cycle life, is of main interest. Commonly, an electrochemical cell consists of an anode and a cathode that are separated by an ion permeable or ion conductive membrane - the separator - as one of the main components. Many applications use polymeric separators whose pores are filled with liquid electrolyte, providing high power densities. However, problems arise from different failure mechanisms during cell operation, which can affect the integrity and functionality of these separators. In the case of excessive heating or mechanical damage, the polymeric separators become an incalculable security risk. Furthermore, the growth of metallic dendrites between the electrodes leads to unwanted short circuits. In order to minimize these risks, temperature stable and non-flammable ceramic particles can be added, forming so-called composite separators. Full ceramic separators, in turn, are currently commercially used only for high-temperature operation systems, due to their comparably low ion conductivity at room temperature. However, as security and lifetime demands increase, these materials turn into focus also for future room temperature applications. Hence, growing research effort is being spent on the improvement of the ion conductivity of these ceramic solid electrolyte materials, acting as separator and electrolyte at the same time. Starting with a short overview of available separator technologies and the separator market, this review focuses on ceramic-based separators

High-power electro-optic switch technology based on novel transparent ceramic

International Nuclear Information System (INIS)

Zhang Xue-Jiao; Ye Qing; Qu Rong-Hui; Cai Hai-wen

2016-01-01

A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. (paper)

Elaboration of porous gehlenite and anorthite based ceramics using low price raw materials

Directory of Open Access Journals (Sweden)

F. Zenikheri

Full Text Available Abstract Porous ceramics of good quality cost a lot in the world market, which has limited their use in developing countries. This is why this work was mainly devoted to prepare low-cost and good quality ceramics, using kaolin (DD2 type and calcite (CaCO3 available in abundance in Algeria. Based on previous results, 28 wt% CaCO3 ceramic was selected. The presence of CaCO3 favors to achieve porous samples characterized by a high percentage of porosity due to the CO2 release and CaO formation during its calcination at about 700 °C. The choice of these raw materials is based on their natural abundance (low price. It has been found that the samples had interesting characteristics: average pore size between 2.87 and 6.50 μm and porosity between 53 and 57%. It has also been found that the manufactured membrane supports are mainly constituted of gehlenite and anorthite phases. Moreover, the pore size distribution was mono-modal type. The surface and cross-section morphologies observed through a scanning electron microscope were also homogeneous and do not present any possible macro-defects (cracks, etc..

Mechanistic Indicators of Childhood Asthma (MICA) Study

Science.gov (United States)

The Mechanistic Indicators of Childhood Asthma (MICA) Study has been designed to incorporate state-of-the-art technologies to examine the physiological and environmental factors that interact to increase the risk of asthmatic responses. MICA is primarily a clinically-bases obser...

Microstructures and performance of CaO-based ceramic cores with different particle size distributions for investment casting

Science.gov (United States)

Zhou, P. P.; Wu, G. Q.; Tao, Y.; Cheng, X.; Zhao, J. Q.; Nan, H.

2018-02-01

A series of calcium-based ceramic cores for casting titanium alloy were prepared by mixing different amounts of coarse and fine powders through injection molding. The effects of particle size on the microstructures and properties of the ceramic cores were investigated using quantitative and statistical analysis methods. It is found that the shrinkage and room-temperature strength of the ceramic cores were enhanced as increasing the contents of fine particles. Moreover, the creep resistance of the ceramic cores increased initially and then decreased. The increase in the fine particle content of the cores reduced the number and mean diameter of pores after sintering. The grain boundary density decreased firstly and then increased. The flexural strength of the ceramic cores at room temperature decreased with increasing porosity of ceramic cores, whereas the creep resistance increased with decreasing grain boundary density. A core exhibiting the optimal property was obtained when mixing 65 wt% of coarse powders (75-150 μm) and 35 wt% of fine powders (25-48 μm).

[Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

Science.gov (United States)

Sentürk, U; Perka, C

2015-04-01

The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

Ceramic cutting tools materials, development and performance

CERN Document Server

Whitney, E Dow

1994-01-01

Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

Portfolio: Ceramics.

Science.gov (United States)

Hardy, Jane; And Others

1982-01-01

Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

VERTISOLES Y CERÁMICA INDÍGENA: UN ESTUDIO DE PROCEDENCIA BASADO EN DRX, SITIO GUAYACAS (PAYSANDÚ, URUGUAY / Vertisols and indigenous ceramics: a provenience study based on XRD from Guayacas site (Paysandú, Uruguay

Directory of Open Access Journals (Sweden)

Irina Capdepont

2010-12-01

Full Text Available El registro arqueológico más abundante de la región litoral del Uruguay para el Holoceno medio y tardío se encuentra conformado por material cerámico. La información existente sobre el mismo  proviene comúnmente de estudios macroscópicos en los que se aborda la reconstrucción de formas, tecnología y estilos decorativos. En este trabajo se exponen los resultados obtenidos mediante la aplicación de DRX sobre cerámicas de conjuntos arqueológicos del sitio Guayacas (Departamento de Paysandú. En este estudio se busca complementar el conocimiento de la primera etapa del proceso de manufactura: la selección de materia prima. Para ello, también se realizan estudios de DRX sobre sedimentos y afloramientos de la zona, así como sobre sedimentos de la excavación arqueológica. Entre los resultados obtenidos se destaca la homogeneidad entre las pastas y la ausencia de minerales de tipo illita; los suelos antropogénicos presentan esmectita, cuarzo, illita e interestratificados y los suelos naturales y afloramientos están dominados por arcillas esmectiticas más cuarzo, proponiéndose a uno de ellos como fuente potencial de abastecimiento de materia prima local. Los datos obtenidos aportan nueva información al conocimiento del área de ocupación sobre el río Daymán durante el Holoceno tardío. Palabras clave: alfarería; mineralogía; vertisoles; DRXAbstract The most abundant archaeological record in the middle and late Holocene in the litoral region of Uruguay is formed by ceramic materials. Previous information usually comes from macroscopic studies, oriented to the reconstruction of decorative styles, forms, and technology. This paper presents XRD analyses of archaeological ceramics from Guayacas site (Department of Paysandú . This study seeks to complement the knowledge about the first stage of the process of manufacture: the selection of raw materials. In order to do this, an XRD analysis is also carried out on sediments and

Resistência à microtração entre uma cerâmica hidrotérmica, silanizada ou não, aderida à uma resina composta por um cimento resinoso

OpenAIRE

Lopes, Angela; Leite, Fabiola; Valandro, Luis Felipe; Siqueira, Luciana; Pimenta, Luiz André; Neisser, Maximiliano Piero

2010-01-01

Esse trabalho teve como objetivo avaliar a resistência adesiva entre uma cerâmica hidrotérmica (Symbio ceram, Degussa), silanizada ou não e aderida à uma resina composta (Filtec Z100- 3M ESPE) por um cimento resinoso (Panavia F, Kuraray). Foram confeccionados 2 blocos, divididos em 2 grupos assim constituídos: Grupo I-tratamento de superfície da cerâmica com ácido fluorídrico a 10% e união a um substrato (resina compost...

Development of optical phase shifter based on piezoelectric ceramic

Science.gov (United States)

Yu, Fusheng; Shen, Xiaoqin; Yao, Chunjuan; Leng, Changlin

2005-02-01

The phase shifter is necessary in the optical phase-shifting measurement. At present the phase shifter commonly used is approximately divided into the penetrance-type and the reflection-type. In this paper, a reflection-type phase shifter made of piezoelectric ceramic stackup assemble is developed. The assemble are constituted of the flat piezoelectric ceramic with parallel connection circuit and inline structure. The communication between the computer and MCU is by RS232. The D/A converter controlled by the MCU outputs 0~10V voltage. Then the voltage is amplified to 0~400V DC voltage by the designed linear DC amplifier. When this voltage loads on the piezoelectric ceramic stackup assemble, the assemble will axially extend 0~5mm. In this paper, the connecting types for the mechanical construction and circuit of the piezoelectric ceramic stackup assemble, the driving power and the DC amplifier with high linearity are all introduced. The whole system developed is standardized by using phase-interfering Michelson. The standardization and the practical application indicates that this system has excellent linearity and precision repeatability.

Evolución del impacto del Boletín de la Sociedad Española de Cerámica y Vidrio

Directory of Open Access Journals (Sweden)

Sanz-Guerrero, O.

2006-12-01

Full Text Available An analysis of the impact evolution of the journal Bulletin of the Spanish Ceramic and Glass Society has attempted. The results of an inquiry between Spanish Glass and Ceramic Society, SECV, members as well readers and author have been took into account. The profile of the received inquiries reveals that the user of the journal is mainly a ceramic and glass professional devoted to R+D that published scientific papers. This interest was compared with the data obtained from SCI. The increase of the impact facto of the SECV journal is related to a high relatedness index and a short cited half-life. Both factor point out that the scientific nature of the journal is limited to a small community restricted by the language.

Se ha realizado un análisis de la evolución del factor de impacto de la revista. Para ello se han evaluado los resultados de una encuesta realizada entre los socios de la Sociedad Española ce Cerámica y Vidrio, SECV, lectores y autores de la revista. El perfil del usuario de la revista es el de un profesional dedicado a la investigación y desarrollo en materiales cerámicos y vítreos que es autor de trabajos científicos. El interés de los encuestados se contrasta con los datos derivados del SCI para el periodo en el que la revista ha formado parte de dicha base de datos. El aumento en el factor de impacto de la revista Boletín de la Sociedad Española de Cerámica y Vidrio, esta relacionado con un factor de proximidad muy elevado y una vida media de las citaciones muy corta. Ambos factores señalan que la revista en cuanto a su orientación científica, se encuentra limitada a una comunidad muy pequeña constreñida principalmente por el idioma.

A New Method to Improve the Electrical Properties of KNN-based Ceramics: Tailoring Phase Fraction

KAUST Repository

Lv, Xiang; Wu, Jiagang; Zhu, Jianguo; Xiao, Dingquan; Zhang, Xixiang

2017-01-01

Although both the phase type and fraction of multi-phase coexistence can affect the electrical properties of (K,Na)NbO3 (KNN)-based ceramics, effects of phase fraction on their electrical properties were few concerned. In this work, through changing the calcination temperature of CaZrO3 powders, we successfully developed the 0.96K0.5Na0.5Nb0.96Sb0.04O3-0.01CaZrO3-0.03Bi0.5Na0.5HfO3 ceramics containing a wide rhombohedral-tetragonal (R-T) phase coexistence with the variations of T (or R) phase fractions. It was found that higher T phase fraction can warrant a larger piezoelectric constant (d33) and d33 also showed a linear variation with respect to tetragonality ratio (c/a). More importantly, a number of domain patterns were observed due to high T phase fraction and large c/a ratio, greatly benefiting the piezoelectricity. In addition, the improved ferroelectric fatigue behavior and thermal stability were also shown in the ceramics containing high T phase fraction. Therefore, this work can bring a new viewpoint into the physical mechanism of KNN-based ceramics behind R-T phase coexistence.

A New Method to Improve the Electrical Properties of KNN-based Ceramics: Tailoring Phase Fraction

KAUST Repository

Lv, Xiang

2017-08-18

Although both the phase type and fraction of multi-phase coexistence can affect the electrical properties of (K,Na)NbO3 (KNN)-based ceramics, effects of phase fraction on their electrical properties were few concerned. In this work, through changing the calcination temperature of CaZrO3 powders, we successfully developed the 0.96K0.5Na0.5Nb0.96Sb0.04O3-0.01CaZrO3-0.03Bi0.5Na0.5HfO3 ceramics containing a wide rhombohedral-tetragonal (R-T) phase coexistence with the variations of T (or R) phase fractions. It was found that higher T phase fraction can warrant a larger piezoelectric constant (d33) and d33 also showed a linear variation with respect to tetragonality ratio (c/a). More importantly, a number of domain patterns were observed due to high T phase fraction and large c/a ratio, greatly benefiting the piezoelectricity. In addition, the improved ferroelectric fatigue behavior and thermal stability were also shown in the ceramics containing high T phase fraction. Therefore, this work can bring a new viewpoint into the physical mechanism of KNN-based ceramics behind R-T phase coexistence.

MICA: The Meta-Institute for Computational Astrophysics

Science.gov (United States)

McMillan, Stephen L. W.; Djorgovski, S. G.; Hut, P.; Vesperini, E.; Knop, R.; Portegies Zwart, S.

2009-05-01

We describe MICA, the Meta Institute for Computational Astrophysics, the first professional scientific and educational, non-profit organization based in virtual worlds [VWs]. Most MICA activities are currently conducted in Second Life, arguably the most popular and best developed VW; we plan to expand our presence into other VWs as those venues evolve. The goals of MICA include (1) exploration, development and promotion of VWs and virtual reality [VR] technologies for professional research in astronomy and related fields; (2) development of novel networking venues and mechanisms for virtual scientific communication and interaction, including professional meetings, visualization, and telecollaboration; (3) use of VWs and VR technologies for education and public outreach; and (4) exchange of ideas and joint efforts with other scientific disciplines in promoting these goals for science and scholarship in general. We present representative example of MICA activities and achievements, and outline plans for expansion of the organization. For more information on MICA, please visit http://mica-vw.org .

Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

Energy Technology Data Exchange (ETDEWEB)

Cabrelon, M.D.; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R.D. [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

2010-07-01

The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

Energy Technology Data Exchange (ETDEWEB)

Cabrelon, M D; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R D [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

2010-07-01

The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

Preparação e caracterização de membranas cerâmicas de cordierita Preparation and characterization of cordierite ceramic membranes

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F. A. Silva

2006-12-01

Full Text Available As membranas cerâmicas encontram larga aplicação, principalmente em processos cujas temperaturas de trabalho são superiores a 250 ºC, como também na separação de soluções em que o pH é extremamente ácido, ou mesmo quando há solventes orgânicos no sistema. Em contrapartida, as membranas cerâmicas apresentam a desvantagem de apresentar um alto custo de fabricação, principalmente em relação às matérias-primas que são geralmente sintéticas (zirconia, alumina, titânia e sílica. Atualmente, o principal foco de preocupação no desenvolvimento destas membranas é otimizar os custos de produção, encontrando matérias-primas naturais a preços mais competitivos, além de processos de produção mais eficientes, como a extrusão. A produção de membranas por extrusão permite sua utilização em processos de fluxo tangencial, possibilitando a sua aplicação em microfiltração. Este trabalho consistiu na confecção de membranas tubulares de cordierita obtidas a partir de matérias-primas naturais, tais como argilas e talco, e pelo processo de extrusão. Foram utilizadas quatro temperaturas de sinterização (1150, 1200, 1250 e 1280 ºC, objetivando mostrar a influência destas temperaturas nas características das membranas. Foi feito o ensaio de difração de raios X na massa após a sinterização, e o resultado mostrou a formação da cordierita nas quatro sinterizações efetuadas. Com relação às dimensões e a distribuição dos poros das membranas, os resultados de microscopia eletrônica de varredura e de porosimetria através de intrusão de mercúrio mostraram poros com tamanhos de 1,4, 2,2, 3,3 e 4,1 µm e porosidade de 28,7, 29,1, 27,7 e 24,3%, para as temperaturas de sinterização 1150, 1200, 1250 e 1280 ºC, respectivamente, caracterizando-as como membranas para microfiltração. Os ensaios de permeabilidade através de aplicação de fluxo tangencial com água destilada mostraram que as membranas

The influence of {gamma}-irradiation on electrophysical properties of spinel-based oxide ceramics

Energy Technology Data Exchange (ETDEWEB)

Kovalskiy, A.P.; Shpotyuk, O.I. E-mail: karat@ipm.lviv.ua; Hadzaman, I.V.; Mrooz, O.Ya.; Vakiv, M.M

2000-05-02

The influence of {sup 60}Co {gamma}-irradiation with 1.25 MeV average energy and 1 MGy absorbed dose on electrophysical properties of Cu-, Ni-, Co- and Mn-based spinel ceramic materials in the Cu{sub x}Ni{sub 1-x-y}Co{sub 2y}Mn{sub 2-y}O{sub 4} (0,1{<=}x{<=}0,8;0,1{<=}y{<=}0,9-x) system is investigated. The {gamma}-induced increasing of the electrical resistance is observed for the investigated samples of various compositions. It is supposed that these changes are explained by cationic redistribution in the spinel sublattices of the ceramics.

The influence of γ-irradiation on electrophysical properties of spinel-based oxide ceramics

International Nuclear Information System (INIS)

Kovalskiy, A.P.; Shpotyuk, O.I.; Hadzaman, I.V.; Mrooz, O.Ya.; Vakiv, M.M.

2000-01-01

The influence of 60 Co γ-irradiation with 1.25 MeV average energy and 1 MGy absorbed dose on electrophysical properties of Cu-, Ni-, Co- and Mn-based spinel ceramic materials in the Cu x Ni 1-x-y Co 2y Mn 2-y O 4 (0,1≤x≤0,8;0,1≤y≤0,9-x) system is investigated. The γ-induced increasing of the electrical resistance is observed for the investigated samples of various compositions. It is supposed that these changes are explained by cationic redistribution in the spinel sublattices of the ceramics

Engineering spinal fusion: evaluating ceramic materials for cell based tissue engineered approaches

NARCIS (Netherlands)

Wilson, C.E.

2011-01-01

The principal aim of this thesis was to advance the development of tissue engineered posterolateral spinal fusion by investigating the potential of calcium phosphate ceramic materials to support cell based tissue engineered bone formation. This was accomplished by developing several novel model

Ceramics based on calcium pyrophosphate nanopowders

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Tatiana V. Safronova

2013-03-01

Full Text Available Present work is aimed at the fabrication of resorbable bioceramics based on calcium pyrophosphate (CPP from the synthesized powders of amorphous hydrated calcium pyrophosphate (AHCPP. Amorphous hydratedcalcium pyrophosphate in the form of nanopowders was precipitated from Ca(NO3 2 and (NH4 4P2O7 solutions at room temperature in the presence of PO3– ions. Crystalline CPP powder was fabricated from AHCPP by its thermal decomposition at 600 °C and consisted of β- and α- phase. Small particles, with the size less than 200 nm, were formed promoting sintering of the ceramic material. The final sample, sintered at 900 °C, exhibits microstructure with submicron grains, apparent density of 87% of theoretical density (TD and demonstrates tensile strength of 70 MPa.

Cell response of calcium phosphate based ceramics, a bone substitute material

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Juliana Marchi

2013-01-01

Full Text Available The aim of this study was to characterize calcium phosphate ceramics with different Ca/P ratios and evaluate cell response of these materials for use as a bone substitute. Bioceramics consisting of mixtures of hydroxyapatite (HAp and β-tricalcium phosphate (β-TCP powders in different proportions were pressed and sintered. The physical and chemical properties of these bioceramics were then characterized. Characterization of the biological properties of these materials was based on analysis of cell response using cultured fibroblasts. The number of cells attached to the samples was counted from SEM images of samples exposed to cell culture solution for different periods. These data were compared by analysis of variance (ANOVA complemented by the Tukey's test. The TCP sample had higher surface roughness and lower density. The adherence and growth of FMM1 cells on samples from all groups was studied. Even though the different calcium based ceramics exhibited properties which made them suitable as bone substitutes, those with higher levels of β-TCP revealed improved cell growth on their surfaces. These observations indicated two-phase calcium phosphate based materials with a β-TCP surface layer to be a promising bone substitute.

Surface modification of ceramics. Ceramics no hyomen kaishitsu

Energy Technology Data Exchange (ETDEWEB)

Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

1993-07-05

Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

Preparation of new composite ceramics based on gadolinium-doped ceria and magnesia nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Yao, Jingying; Schelter, Matthias; Zosel, Jens; Oelssner, Wolfram [Kurt-Schwabe-Institut fuer Mess- und Sensortechnik e.V. Meinsberg, Waldheim (Germany); Mertig, Michael [Kurt-Schwabe-Institut fuer Mess- und Sensortechnik e.V. Meinsberg, Waldheim (Germany); Physikalische Chemie, Mess- und Sensortechnik, Technische Universitaet Dresden (Germany)

2017-09-15

To achieve solid electrolyte materials for electrochemical energy storage devices with very high oxygen ion conductivity, composites of gadolinium-doped ceria (GDC) and magnesia (MgO) are developed in this study. Three different preparation methods are used to prepare nanoparticles from these two components. According to the characterization results, the self-propagating high-temperature synthesis is best suited for the preparation of both nanometer-sized GDC powder as solid electrolyte and MgO powder as insulator. The structures of the prepared nanometer-sized powders have been characterized by X-ray diffraction and transmission electron microscopy. They show narrow size distributions in the lower nanometer range. Then, dense composite ceramics are prepared from a MgO-GDC mixture by sintering. The size of the crystallite domains in the sintered ceramic is in the upper nanometer range. TEM and TEM-EDX images of a new composite ceramic based on gadolinium-doped ceria and magnesia nanoparticles. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Preparation of new composite ceramics based on gadolinium-doped ceria and magnesia nanoparticles

International Nuclear Information System (INIS)

Yao, Jingying; Schelter, Matthias; Zosel, Jens; Oelssner, Wolfram; Mertig, Michael

2017-01-01

To achieve solid electrolyte materials for electrochemical energy storage devices with very high oxygen ion conductivity, composites of gadolinium-doped ceria (GDC) and magnesia (MgO) are developed in this study. Three different preparation methods are used to prepare nanoparticles from these two components. According to the characterization results, the self-propagating high-temperature synthesis is best suited for the preparation of both nanometer-sized GDC powder as solid electrolyte and MgO powder as insulator. The structures of the prepared nanometer-sized powders have been characterized by X-ray diffraction and transmission electron microscopy. They show narrow size distributions in the lower nanometer range. Then, dense composite ceramics are prepared from a MgO-GDC mixture by sintering. The size of the crystallite domains in the sintered ceramic is in the upper nanometer range. TEM and TEM-EDX images of a new composite ceramic based on gadolinium-doped ceria and magnesia nanoparticles. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Structure and properties of interfaces in ceramics

International Nuclear Information System (INIS)

Bonnell, D.; Ruehle, M.; Chowdhry, U.

1995-01-01

The motivation for the symposium was the observation that interfaces in crystallographically and compositionally complex systems often dictate the performance and reliability of devices that utilize functional ceramics. The current level of understanding of interface-property relations in silicon-based devices required over 30 years of intensive research. Similar issues influence the relationship between atomic bonding at interfaces and properties in functional ceramic systems. The current understanding of these complex interfaces does not allow correlation between atomic structure and interface properties, in spite of their importance to a number of emerging technologies (wireless communications, radar-based positioning systems, sensors, etc.). The objective of this symposium was to focus attention on these fundamental issues by featuring recent theoretical and experimental work from various disciplines that impact the understanding of interface chemistry, structure, and properties. The emphasis was on relating properties of surfaces and interfaces to structure through an understanding of atomic level phenomena. Interfaces of interest include metal/ceramic, ceramic/ceramic, ceramic/vapor, etc., in electronic, magnetic, optical, ferroelectric, piezoelectric, and dielectric applications. Sixty one papers have been processed separately for inclusion on the data base

Phase composition of yttrium-doped zirconia ceramics

Energy Technology Data Exchange (ETDEWEB)

Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

2017-06-01

Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

Fabricación y caracterización de membranas cerámicas tubulares para microfiltración

Directory of Open Access Journals (Sweden)

Marchese, J.

2000-04-01

Full Text Available A method to prepare and characterize different microfiltration ceramic membranes is described here. The membranes are composite and consist in a macroporous support, giving high mechanical resistance, onto which a thin microporous layer is deposited. This active film determines the retention properties of the membrane. Several versions of these membranes were prepared by controlling: particle size, chemical formulation of the paste and its thermal treatment. Both the support and the active layer were obtained from slips consisting in caolin, clay, feldespatum etc. The morphology of the active layer, support and composite membrane have been investigated by AFM (Atomic Force Microscopy and hydraulic permeabilities. Structural properties and permselectivity make these membranes appropriate to be efficiently used in microfiltration processes.

En este trabajo se describe el método de preparación y la caracterización de diversas membranas cerámicas tubulares con utilidad en el campo de la microfiltración. Se trata de membranas compuestas formadas por un soporte macroporoso que le confiere resistencia mecánica y una capa delgada microporosa o superficie activa depositada sobre el soporte que es la que determina las características retentivas de la membrana. Se prepararon diversas versiones de estas membranas a partir de materias primas cerámicas controlando, entre otras, variables como: el tamaño de partículas, la formulación química de la pasta y su tratamiento térmico. El material del soporte y de la capa activa se obtiene a partir de barbotinas a base de caolín, arcilla, feldespato, alúmina, etc. La morfología estructural del soporte, capa activa y membrana compuesta se ha estudiado mediante técnicas de AFM (Microscopía de Fuerza Atómica y permeabilidades hidráulicas. Las propiedades estructurales y permeoselectivas de estas membranas cerámicas, hacen que sean apropiadas para procesos de microfiltración.

Light Weight Biomorphous Cellular Ceramics from Cellulose Templates

Science.gov (United States)

Singh, Mrityunjay; Yee, Bo-Moon; Gray, Hugh R. (Technical Monitor)

2003-01-01

Bimorphous ceramics are a new class of materials that can be fabricated from the cellulose templates derived from natural biopolymers. These biopolymers are abundantly available in nature and are produced by the photosynthesis process. The wood cellulose derived carbon templates have three- dimensional interconnectivity. A wide variety of non-oxide and oxide based ceramics have been fabricated by template conversion using infiltration and reaction-based processes. The cellular anatomy of the cellulose templates plays a key role in determining the processing parameters (pyrolysis, infiltration conditions, etc.) and resulting ceramic materials. The processing approach, microstructure, and mechanical properties of the biomorphous cellular ceramics (silicon carbide and oxide based) have been discussed.

A indústria cerâmica vermelha de Campos dos Goitacazes e a inclusão social das artesãs da baixada campista através do projeto Caminhos de Barro The red ceramic industry in Campos dos Goitacazes and the social inclusion of artisans from Baixada Campista through the Caminhos de Barro project

Directory of Open Access Journals (Sweden)

I. S. Ramos

2008-09-01

Full Text Available O Parque industrial de Campos dos Goytacazes é formado por mais de cem cerâmicas, absorvendo, segundo informações do próprio segmento, cerca de 5000 funcionários. Este tipo de trabalho, de um modo geral, emprega pessoas capazes de suportar serviços pesados, excluindo desta forma mulheres, idosos e portadores de deficiência. O Projeto Caminhos de Barro, implantado pela Universidade Estadual do Norte Fluminense Darcy Ribeiro (UENF, no ano de 2000, tem como finalidade capacitar, na arte cerâmica artesanal, essas comunidades excluídas do processo industrial de produção de tijolos e telhas. O presente trabalho tem como primícia contribuir para uma melhora na tecnologia adotada, pela primeira geração de artesãs formada na Oficina Caminhos de Barro, adequando a matéria prima utilizada à nova atividade através de mapeamento, classificação e caracterização dos materiais da região na forma in natura, ocupando-se, igualmente do seu comportamento após a queima. A mesma análise técnica utilizada para caracterização e adequação dos produtos industrializados pelas industrias cerâmicas mostrou-se também adequada para o artesanato. A matéria prima estudada, em principio, apresentou as qualidades necessárias ao trabalho artesanal como pode ser observado pelos produtos obtidos levando a um menor grau de perda. Porém a criação de um padrão mais adequado de matéria prima a ser utilizado na arte cerâmica da baixada campista demandará, portanto, mais tempo, recursos e estudo, pois as propriedades desejadas de cada artefato tais como: cor, permeabilidade e acabamento podem estar associados a pequenas variações físicas e mineralógicas.The industrial park of the Campos dos Goytacazes is formed for more than one hundred ceramics, absorbing, by mean information of the proper segment, about 5000 employees. This type of work in a general way uses capable person to support heavy services excluding: women, deficient and old person

Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

Energy Technology Data Exchange (ETDEWEB)

Nagaswaran, R.; Limaye, S.Y.

1996-02-01

BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

Crystal phase analysis of SnO2-based varistor ceramic using the Rietveld method

International Nuclear Information System (INIS)

Moreira, M.L.; Pianaro, S.A.; Andrade, A.V.C.; Zara, A.J.

2006-01-01

A second addition of l mol% of CoO to a pre calcined SnO 2 -based ceramic doped with 1.0 mol% of CoO, 0.05 mol% of Nb 2 O 5 and 0.05 mol% of Cr 2 O 3 promotes the appearance of a secondary phase, Co 2 SnO 4 , besides the SnO 2 cassiterite phase, when the ceramic was sintered at 1350 deg. C/2 h. This was observed using X-ray powder diffraction, scanning electron microscopy and energy dispersive X-ray techniques. Rietveld refinement was carried out to quantify the phases present in the ceramic system. The results of the quantitative analysis were 97 wt.% SnO 2 and 3 wt.% Co 2 SnO 4 . The microstructural analysis showed that a certain amount of cobalt ion remains into cassiterite grains

Small recuperated ceramic microturbine demonstrator concept

International Nuclear Information System (INIS)

McDonald, Colin F.; Rodgers, Colin

2008-01-01

It has been about a decade since microturbines first entered service in the distributed generation market, and the efficiencies of these turbogenerators rated in the 30-100 kW power range have remained essentially on the order of 30%. In this time frame the cost of fuel (natural gas and oil) has increased substantially, and efforts are now underway to increase the efficiency of microturbines to 40% or higher. Various near-term means of achieving this are underway by utilizing established gas turbine technology, but now based on more complex thermodynamic cycles. A longer-term approach of improving efficiency is proposed in this paper based on the retention of the basic recuperated Brayton cycle, but now operating at significantly higher levels of turbine inlet temperature. However, in small low pressure ratio recuperated microturbines embodying radial flow turbomachinery this necessitates the use of ceramic components, including the turbine, recuperator and combustor. A development approach is proposed to design, fabricate and test a 7.5 kW ceramic microturbine demonstrator concept, which for the first time would involve the coupling of a ceramic radial flow turbine, a ceramic combustor, and a compact ceramic fixed-boundary high effectiveness recuperator. In a period of some three years, the major objectives of the proposed small ceramic microturbine R and D effort would be to establish a technology base involving thermal and stress analysis, design methodology, ceramic component fabrication techniques, and component development, these culminating in the assembly and testing to demonstrate engine structural integrity, and to verify performance. This would provide a benchmark for more confidently advancing to increased size ceramic-based turbogenerators with the potential for efficiencies of over 40%. In addition, the power size of the tested prototype could possibly emerge as a viable product, namely as a natural gas-fired turbogenerator with the capability of

Fabricación y caracterización mecánica de un material compuesto de matriz polimérica y carga cerámica

Directory of Open Access Journals (Sweden)

Arias, A.

2004-04-01

Full Text Available A polymeric material loaded with ceramic particles was developed and its static and impact behaviors were determined. A vinylester resin, used as matrix, was reinforced with alumina or silicon carbide particles. These particles, with mean sizes between 1.5 and 4.5 mm, are cheap and readily obtainable. The manufacturing process produced tiles with a high percentage of ceramic particles (up to 80% by weight and low porosity. The static compressive behavior of the composite was examined to consider various factors: ceramic fraction, particle size, material of particles and temperature. A higher volumetric fraction of particles produces an increase of stiffness and raises the yield stress of the composite; the influence of size of particles is not determinant. High temperatures produces a decrease of the mechanical properties. The efficiency of this low-cost material is halfway between that of the conventional metallic materials and the monolithic ceramic tiles used in lightweight protection.

En este trabajo se presenta el proceso de fabricación de un material compuesto de matriz polimérica y carga cer��mica, su caracterización mecánica estática y su comportamiento frente a impacto. Como matriz se ha empleado una resina viniléster y como carga cerámica se han empleado partículas de alúmina y carburo de silicio. Estas partículas, con un tamaño medio comprendido entre 1.5 mm y 4.5 mm, presentan bajo coste y alta disponibilidad. La compactación uniaxial permitió obtener losetas con un elevado porcentaje de partículas cerámicas (hasta el 80% en peso y baja porosidad. Se han realizado ensayos de compresión estática sobre el material desarrollado para analizar la influencia de varios factores: fracción volumétrica de partículas, tamaño de partícula, material de las partículas y temperatura. La resistencia a compresión cuasiestática del nuevo material compuesto se incrementa al aumentar la fracción volumétrica de part

Multiscale Simulation of Porous Ceramics Based on Movable Cellular Automaton Method

Science.gov (United States)

Smolin, A.; Smolin, I.; Eremina, G.; Smolina, I.

2017-10-01

The paper presents a model for simulating mechanical behaviour of multiscale porous ceramics based on movable cellular automaton method, which is a novel particle method in computational mechanics of solid. The initial scale of the proposed approach corresponds to the characteristic size of the smallest pores in the ceramics. At this scale, we model uniaxial compression of several representative samples with an explicit account of pores of the same size but with the random unique position in space. As a result, we get the average values of Young’s modulus and strength, as well as the parameters of the Weibull distribution of these properties at the current scale level. These data allow us to describe the material behaviour at the next scale level were only the larger pores are considered explicitly, while the influence of small pores is included via the effective properties determined at the previous scale level. If the pore size distribution function of the material has N maxima we need to perform computations for N - 1 levels in order to get the properties from the lowest scale up to the macroscale step by step. The proposed approach was applied to modelling zirconia ceramics with bimodal pore size distribution. The obtained results show correct behaviour of the model sample at the macroscale.

High-power electro-optic switch technology based on novel transparent ceramic

Science.gov (United States)

Xue-Jiao, Zhang; Qing, Ye; Rong-Hui, Qu; Hai-wen, Cai

2016-03-01

A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. Project supported by the National Natural Science Foundation of China (Grant Nos. 61137004, 61405218, and 61535014).

Self-Assembling of Tetradecylammonium Chain on Swelling High Charge Micas (Na-Mica-3 and Na-Mica-2): Effect of Alkylammonium Concentration and Mica Layer Charge.

Science.gov (United States)

Pazos, M Carolina; Cota, Agustín; Osuna, Francisco J; Pavón, Esperanza; Alba, María D

2015-04-21

A family of tetradecylammonium micas is synthesized using synthetic swelling micas with high layer charge (Na(n)Si(8-n)Al(n)Mg6F4O20·XH2O, where n = 2 and 3) exchanged with tetradecylammonium cations. The molecular arrangement of the surfactant is elucidated on the basis of XRD patterns and DTA. The ordering conformation of the surfactant molecules into the interlayer space of micas is investigated by IR/FT, (13)C, (27)Al, and (29)Si MAS NMR. The structural arrangement of the tetradecylammonium cation in the interlayer space of high-charge micas is more sensitive to the effect of the mica layer charge at high concentration. The surfactant arrangement is found to follow the bilayer-paraffin model for all values of layer charge and surfactant concentration. However, at initial concentration below the mica CEC, a lateral monolayer is also observed. The amount of ordered conformation all-trans is directly proportional to the layer charge and surfactant concentration.

Recubrimientos por PVD decorativos sobre cerámicas

Directory of Open Access Journals (Sweden)

García, J. A.

2006-08-01

Full Text Available During the last years PVD coatings has been used for decorative purposes on ceramics and other substrates. Standards layers like TiN, CrN, TiCN, etc, give us the possibly of obtaining a wide range of colours, with a good mechanical, chemical properties. This paper gathers the works carried out in the Center of Advance Surface engineering of AIN during the three last years in the field of the decorative coatings. Different layer have been deposited by means of a METAPLAS 232 PVD equipment. A complete chemical and mechanical characterisation have been carried out on the different deposited layers like ultramicroindentation, scratch tests, wear resistance and GDOES.

En los últimos años se ha venido estudiado la aplicabilidad de las técnicas de depósitos mediante métodos físicos en fase vapor (PVD, para la realización de recubrimientos sobre cerámicas y otros substratos con fines decorativos. Los recubrimientos estándar por PVD como el TiN, CrN, TiCN, etc, ofrecen la posibilidad de conseguir acabados de apariencia metálica, de una amplia gama de colores, y con buenas propiedades mecánicas y químicas, como resistencia a la abrasión, estabilidad térmica, o resistencia a la corrosión. En este trabajo se recogen las experiencias realizadas en el recubrimiento y caracterización de cerámicas decorativas, durante los tres últimos años, en el Centro de Ingeniería de Superficies de la Asociación de la Industria Navarra. Los distintos tipos de recubrimientos se han realizado mediante un equipo de PVD modelo METAPLAS 232, con seis evaporadores de arco eléctrico y sistema de limpieza iónica patentado AEGD. Los recubrimientos han sido caracterizados, tanto química como mecánicamente, empleando las más modernas técnicas tribológicas (ultramicrodureza, scrascth tests, resistencia al desgaste... y espectroscópicas óptica por descarga luminiscente (GDOES. Los resultados obtenidos muestran que las técnicas de PVD son una

Ceramic Technology for Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

1989-08-01

The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially.

Ceramic Technology Project semiannual progress report, April 1992--September 1992

Energy Technology Data Exchange (ETDEWEB)

Johnson, D.R.

1993-07-01

This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

OXYGEN TRANSPORT CERAMIC MEMBRANES

Energy Technology Data Exchange (ETDEWEB)

Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

2000-10-01

This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

Ion conductivity of nasicon ceramics

International Nuclear Information System (INIS)

Hoj, J.W.; Engell, J.

1989-01-01

The Nasicon ss ,Na 1 + X Zr 2 Si X P 3 - X O 12 o , X , 3, includes some of the best solid state sodium conductors known today. Compositions in the interval 1.6 , X , 2.6 show conductivities comparable to the best β double-prime-alumina ceramics. It is well known that the ion conductivity of β-alumina is strongly dependent on the texture of the ceramic. Here a similar behavior is reported for Nasicon ceramics. Ceramics of the bulk composition Na 2.94 Zr 1.49 Si 2.20 P 0.80 O 10.85 were prepared by a gel method. The final ceramics consist of Nasicon crystals with x = 2.14 and a glass phase. The grain size and texture of the ceramics were controlled by varying the thermal history of the gel based raw materials and the sintering conditions. The room temperature resistivity of the resulting ceramics varies from 3.65*10 3 ohm cm to 1.23*10 3 ohm cm. Using the temperature comparison method and estimates of the area of grain boundaries in the ceramics, the resistivity of the Nasicon phase is estimated to be 225 ohm cm at 25 degrees C. B 2 O 3 - or Al 2 O 3 -doping of the glass bearing Nasicon ceramic lower the room temperature resistivity by a factor 2 to 5. The dopants do not substitute into the Nasicon phase in substantial amounts

Corrosion Behavior of Titanium Based Ceramic Coatings Deposited on Steels

OpenAIRE

Ali, Rania

2016-01-01

Titanium based ceramic films are increasingly used as coating materials because of their high hardness, excellent wear resistance and superior corrosion resistance. Using electrochemical and spectroscopic techniques, the electrochemical properties of different coatings deposited on different steels under different conditions were examined in this study. Thin films of titanium nitride (TiN), titanium diboride (TiB2), and titanium boronitride with different boron concentrations (TiBN-1&2) w...

Corrosion protection of SiC-based ceramics with CVDMullite coatings

Energy Technology Data Exchange (ETDEWEB)

Sarin, V.; Auger, M. [Boston Univ., MA (United States)

1997-05-01

Silicon carbide ceramics are the leading candidate materials for use as heat exchangers in advanced combined cycle power plants because of their unique combination of high temperature strength, high thermal conductivity, excellent thermal shock resistance, and good high temperature stability and oxidation resistance. Ceramic coatings are being considered for diesel engine cylinder liners, piston caps, valve faces and seats, piston rings, and for turbine components such as combustors, blades, stators, seals, and bearings. Under such conditions ceramics are better suited to high temperature environments than metals. For the first time, adherent crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance its corrosion/oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments. These corrosive environments include thermal, Na{sub 2}SO{sub 4}, O{sub 2} and coal slag.

Ceramics as nuclear reactor fuels

International Nuclear Information System (INIS)

Reeve, K.D.

1975-01-01

Ceramics are widely accepted as nuclear reactor fuel materials, for both metal clad ceramic and all-ceramic fuel designs. Metal clad UO 2 is used commercially in large tonnages in five different power reactor designs. UO 2 pellets are made by familiar ceramic techniques but in a reactor they undergo complex thermal and chemical changes which must be thoroughly understood. Metal clad uranium-plutonium dioxide is used in present day fast breeder reactors, but may eventually be replaced by uranium-plutonium carbide or nitride. All-ceramic fuels, which are necessary for reactors operating above about 750 0 C, must incorporate one or more fission product retentive ceramic coatings. BeO-coated BeO matrix dispersion fuels and silicate glaze coated UO 2 -SiO 2 have been studied for specialised applications, but the only commercial high temperature fuel is based on graphite in which small fuel particles, each coated with vapour deposited carbon and silicon carbide, are dispersed. Ceramists have much to contribute to many aspects of fuel science and technology. (author)

Different in vitro behavior of two Ca3(PO42 based biomaterials, a glass-ceramic and a ceramic, having the same chemical composition

Directory of Open Access Journals (Sweden)

M. Cristina Guerrero-Lecuona

2015-09-01

The reactivity in simulated body fluid and Tris–HCl solutions was studied. Both materials showed bioactive behavior, but the glass-ceramic dissolved faster, releasing large proportion of Ca and P ions, which afterwards nucleated and precipitated. However, the ceramic was more stable under the same conditions in these solutions. Glass-ceramic composite has a more open structure and allowed the faster formation of a bone-like apatite layer than the ceramic.

Cyclic mechanical fatigue in ceramic-ceramic composites: an update

International Nuclear Information System (INIS)

Lewis, D. III

1983-01-01

Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

Science.gov (United States)

Singh, M.

2013-01-01

Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

Directory of Open Access Journals (Sweden)

Gabriela Mera

2015-04-01

Full Text Available The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs. Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers.

Science.gov (United States)

Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

2015-04-01

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

Science.gov (United States)

Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

2015-01-01

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail. PMID:28347023

LA CERÁMICA CERRO LOS HORNOS, PRESENCIA INKA EN LA COSTA DE TACNA, SUR DEL PERÚ

OpenAIRE

Vela Velarde, Carlos

2004-01-01

Se estudia el sitio Cerro Los Hornos, ubicado en la costa de Tacna, sur del Perú. Presenta cerámica con filiación Inka Imperial o Cuzco Policromo, pero de fabricación local; esta presencia cultural es consecuencia del proceso de expansión Inka a la costa sur del Perú, la cual establece relaciones con la sociedad local The place studied is Cerro Los Hornos located in the coast of Tacna, south of Peru, presents ceramic with filiation Inka Imperial or Cuzco Policromo, but of local production;...

Ceramics: past, present, and future.

Science.gov (United States)

Lemons, J E

1996-07-01

The selection and application of synthetic materials for surgical implants has been directly dependent upon the biocompatibility profiles of specific prosthetic devices. The early rationale for ceramic biomaterials was based upon the chemical and biochemical inertness (minimal bioreactivity) of elemental compounds constituted into structural forms (materials). Subsequently, mildly reactive (bioactive), and partially and fully degradable ceramics were identified for clinical uses. Structural forms have included bulk solids or particulates with and without porosities for tissue ingrowth, and more recently, coatings onto other types of biomaterial substrates. The physical shapes selected were application dependent, with advantages and disadvantages determined by: (1) the basic material and design properties of the device construct; and (2) the patient-based functional considerations. Most of the ceramics (bioceramics) selected in the 1960s and 1970s have continued over the long-term, and the science and technology for thick and thin coatings have evolved significantly over the past decade. Applications of ceramic biomaterials range from bulk (100%) ceramic structures as joint and bone replacements to fully or partially biodegradable substrates for the controlled delivery of pharmaceutical drugs, growth factors, and morphogenetically inductive substances. Because of the relatively unique properties of bioceramics, expanded uses as structural composites with other biomaterials and macromolecular biologically-derived substances are anticipated in the future.

Zirconium oxide based ceramic solid electrolytes for oxygen detection

International Nuclear Information System (INIS)

Caproni, Erica

2007-01-01

Taking advantage of the high thermal shock resistance of zirconia-magnesia ceramics and the high oxide ion conductivity of zirconia-yttria ceramics, composites of these ceramics were prepared by mixing, pressing and sintering different relative concentrations of ZrO 2 : 8.6 mol% MgO and ZrO 2 : 3 mol% Y 2 O 3 solid electrolytes. Microstructural analysis of the composites was carried out by X-ray diffraction and scanning electron microscopy analyses. The thermal behavior was studied by dilatometric analysis. The electrical behavior was evaluated by the impedance spectroscopy technique. An experimental setup was designed for measurement the electrical signal generated as a function of the amount of oxygen at high temperatures. The main results show that these composites are partially stabilized (monoclinic, cubic and tetragonal) and the thermal behavior is similar to that of ZrO 2 : 8.6 mol% MgO materials used in disposable high temperature oxygen sensors. Moreover, the results of analysis of impedance spectroscopy show that the electrical conductivity of zirconia:magnesia is improved with zirconia-yttria addition and that the electrical signal depends on the amount of oxygen at 1000 deg C, showing that the ceramic composites can be used in oxygen sensors. (author)

Porous ceramics out of oxides

International Nuclear Information System (INIS)

Bakunov, V.S.; Balkevich, V.L.; Vlasov, A.S.; Guzman, I.Ya.; Lukin, E.S.; Poluboyarinov, D.N.; Poliskij, R.Ya.

1977-01-01

A review is made of manufacturing procedures and properties of oxide ceramics intended for high-temperature thermal insulation and thermal protection applications. Presented are structural characteristics of porous oxide refractories and their properties. Strength and thermal conductivity was shown to depend upon porosity. Described is a procedure for manufacturing porous ceramic materials from aluminium oxide, zirconium dioxide, magnesium oxide, beryllium oxide. The thermal resistance of porous ceramics from BeO is considerably greater than that of other high-refractoriness oxides. Listed are areas of application for porous materials based on oxides

Thick-film processing of Pb5Ge3O11-based ferroelectric glass-ceramics

International Nuclear Information System (INIS)

Cornejo, I.A.; Haun, M.J.

1996-01-01

Processing techniques were investigated to produce c-axis orientation, or texture, of ferroelectric Pb 5 Ge 3 O 11 -based glass-ceramic compositions during crystallization of amorphous thick-film printed samples from the Pb 5 Ge 3 O 11 -PbTiO 3 (PG-PT) and Pb 5 Ge 3 O 11 -Pb(Zr 1/2 Ti 1/2 )O 3 (PG-PZT) systems. In these systems the PG crystallized into a ferroelectric phase, producing a multiple ferroelectric phase composite at low temperatures, PG-PT or PG-PZT. In this way the non-ferroelectric component of traditional ferroelectric glass-ceramics was eliminated

Activación neutrónica en el estudio de la producción local de la cerámica ritual en el sitio Moche, Perú

Directory of Open Access Journals (Sweden)

1995-01-01

la costa norte del Perú. NEUTRON ACTIVATION ANALYSIS AND LOCAL PRODUCTION OF RITUAL CERAMICS AT THE MOCHE SITE, PERU. With the Moche civilization, ceramic production reached a high level of specialization but few aspects have been detailed. The discovery of an important ceramic workshop associated with the Moche Site’s Huaca de La Luna offers a unique opportunity to verify the production of ceramics with the local clay source. To determine the chemical composition of the ceramic products, neutron activation analysis has been used. The results confirm the local production of figurines as well as the tight control over the production of different categories of ritual vessels. However, control over the production of domestic vessels may have been looser and based on a procurement system at the regional level, while that for the ritual categories may have been under the direct control of the ruling class at the presumed capital of the first state on the north coast of Peru.

Hydrostatic pressing effect on some properties of Al2O3 and Sc2O3 base ceramics

International Nuclear Information System (INIS)

Artemova, K.K.; Rudenko, L.A.; Maslova, G.Ya.; Levkovich, N.A.; Orlova, L.A.

1981-01-01

Found is the effect of hydrostatic pressing pressure on some physico-mechanical properties of the ceramic on the Al 2 O 3 and Se 2 O 3 base. Mathematical models, describing dependences of the strength of materials made of Al 2 O 3 and Sc 2 O 3 on sintering conditions and on hydrostatic pressing pressure, are plotted. Production regimes on the Al 2 O 3 and Sc 2 O 3 base ceramics with improved properties are optimized [ru

Preparation and Characterization of Microfiltration Ceramic Membranes Based on Natural Quartz Sand

Directory of Open Access Journals (Sweden)

Andrei Ivanets

2017-06-01

Full Text Available The effect of phase and chemical composition of natural quartz sand, binder and burnable additives was studied. The conditions of application of the membrane and biocide layers on the formation of porous ceramic and microfiltration membranes were investigated. It is shown that a crystalline oxide of Si(IV is determinant for obtaining the ceramic materials. The presence of carbonates (calcite, dolomite, aragonite, etc. and crystalline aluminosilicates (microcline, albite, phlogopit, etc. leads to a decrease in mechanical strength of ceramics. The biocide coating designed to protect the ceramic membrane surfaces from biofouling was applied and its anti-bacterial activity was shown.

Full Ceramic Fuel Cells Based on Strontium Titanate Anodes, An Approach Towards More Robust SOFCs

DEFF Research Database (Denmark)

Holtappels, Peter; Irvine, J.T.S.; Iwanschitz, B.

2013-01-01

The persistent problems with Ni-YSZ cermet based SOFCs, with respect to redox stability and tolerance towards sulfur has stimulated the development of a full ceramic cell based on strontium titanate(ST)- based anodes and anode support materials, within the EU FCH JU project SCOTAS-SOFC. Three...

Soldadura cerámica: método de reparación de revestimientos refractarios de equipamientos industriales

Directory of Open Access Journals (Sweden)

Lobato, H. E.

2008-04-01

Full Text Available The ceramic welding process is a unique hot repair technique for refractory linings in industrial equipments. This process consists of projecting a weld mix in powder by means of a current of oxygen or oxygen/air onto the refractory surface to be restored. The weld mix content refractory particles chemically compatible with the refractory to be repaired and a solid combustible (oxidizable fine particles, metallic and/or non metallic as exotermic agent. When the combustible particles ignites at contact with the hot face (1000-1500°C, an exotermic reaction with oxygen occurs developing temperatures of the order of 2000-2500°C. The heat generated from this reaction is enough to melt the surface to be repaired and allowing a very close bond to be formed between the repaired area and the deposited material. There are limited data in literature about ceramic welding and the larger part of the information is protected by patents. Several differences between the available patents were detected. In this work, the principal aspects of researches about ceramic welding that had been relieved are present, including results and conclusions from a study accomplished about ceramic welding (design and set up of a test in laboratory, and evaluation of the reparations for the reparation of silica bricks employed to build coke ovens.

El proceso de soldadura cerámica es un atractivo método para la reparación en caliente de revestimientos refractarios de equipamientos industriales. Consiste en la proyección a alta temperatura de una mezcla de soldadura en polvo mediante una corriente rica en oxígeno sobre el material refractario dañado. La mezcla contiene agregados refractarios gruesos compatibles con el sustrato a reparar y un combustible sólido (finas partículas oxidables, metálicas y/o no metálicas que actúa como agente exotérmico en el proceso. Cuando las partículas combustibles impactan en la superficie caliente del sustrato (1000-1500�

Experimental study on the penetration effect of ceramics composite projectile on ceramic / A3 steel compound targets

Directory of Open Access Journals (Sweden)

Di-qi Hu

2017-08-01

Full Text Available In order to improve the penetration of projectiles into ceramic composite armors, the nose of 30 mm standard projectile was replaced by a toughened ceramic nose, and the performance of ceramic-nose projectiles penetrating into ceramic/A3 steel composite targets has been experimentally researched. According to impact dynamics theory,, the performances of 30 mm ceramic-nose projectile and 30 mm standard projectile penetrating into the ceramic/A3 steel composite targets were analyzed and compared using DOP method, especially focusing on the effects made by different nose structures and materials. The aperture and depth of perforation of projectile into the armor plates as well as the residual mass of bullet core under the same conditions were comparatively analyzed. A numerical simulation was built and computed by ANSYS/LS-DYNA. Based on the simulated results, the penetration performance was further analyzed in terms of the residual mass of bullet core. The results show that the ceramic nose has a great effect on the protection of bullet core.

Legislación y gestión medioambiental en la producción de baldosas cerámicas

Directory of Open Access Journals (Sweden)

Gabaldón, S.

2003-06-01

Full Text Available Currently the socioeconomic environment has defined a new industrial framework in which environmental aspects have to be considered when developing new products and implementing production methods. In the last years the environmental legislation has developed to pollution prevention and reduction, making the adjustment of the companies to this new legislation applicable to industry, as much in Europe as in Spain, especially with regard to the politics of Integrated Pollution Prevention and Control and its repercussion in the ceramic industry. In the same way some of the main tendencies in environmental management in the ceramic sector are described, such as the European Ecolabel and the valuation of ceramic wastes in the ceramic sector. Finally, the results from the investigation on the environmental innovation applied to ceramic tiles manufacture are exposed. This innovation is based on the improvement of the efficiency with the recycling of ceramic wastes of diverse typology in ceramic compositions.

Actualmente el entorno socioeconómico ha definido un nuevo marco de trabajo a nivel industrial en el que se han de tener en cuenta los aspectos medioambientales a la hora de desarrollar nuevos productos y poner a punto métodos de producción. Paralelamente, la normativa medioambiental ha evolucionado en los últimos años hacia la prevención y reducción de la contaminación, haciendo necesario la adecuación de las empresas a este nuevo enfoque hacia el desarrollo sostenible. En este trabajo se describe brevemente la situación actual de la normativa medioambiental a nivel industrial tanto en Europa como en España, especialmente en lo que respecta a las políticas de prevención y control de la contaminación y su repercusión en la industria cerámica. Asimismo se describen algunas de las principales tendencias en gestión medioambiental en el sector cerámico, como son el Ecoetiquetado Europeo y la valorización de los residuos cer

Nano-oxides to improve the surface properties of ceramic tiles

Directory of Open Access Journals (Sweden)

Timellini, G.

2010-10-01

Full Text Available The aim of the present work is to realise ceramic tiles with superior surface mechanical characteristics and chemical resistance, by the addition of nano-oxides, such as zirconia and alumina, since such advanced ceramics oxides are well known for their excellent mechanical properties and good resistance to chemical etching. In order to avoid any dangerousness, the nanoparticles were used in form of aqueous suspension and they were sprayed, by airbrush, directly onto the dried ceramic support, before firing. To observe the distribution of the nanoparticles and to optimise the surface treatment, SEM-EDS analyses were carried out on the fired samples. XRD analysis was conducted to assess the phases evolution of the different materials during the firing step. The surface mechanical characteristics of the samples have been evaluated by Vickers’ hardness and scratch test. In addition, also chemical resistance tests were performed. Microstructural observations allowed to understand how alumina and zirconia nanoparticles acted to improve the surface performances of the modified ceramic tiles.

La finalidad de este trabajo es la de realizar baldosas con mejores características mecánicas superficiales, al incorporar óxidos de partículas nanométricas, como la circona y la alúmina, ya que se sabe que estos óxidos confieren unas propiedades mecánicas excelentes además de una buena resistencia al ataque químico. Para evitar cualquier peligro, las partículas nanométricas se usaron en forma de suspensión acuosa y se pulverizaron, por medio de un aerógrafo, directamente sobre el soporte cerámico seco, antes de la cocción. Para observar la distribución de las partículas nanométricas y para optimizar el tratamiento de la superficie, se realizó unos análisis por MEB-EDS sobre las muestras cocidas. Se llevó a cabo un análisis de difracción de rayos X (DRX para evaluar la evolución de las fases de los distintos materiales durante

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Bioactive glasses and glass-ceramics

Directory of Open Access Journals (Sweden)

de Aza, P. N.

2007-04-01

Full Text Available Since the late 1960´s, a great interest in the use of bioceramic materials for biomedical applications has been developed. In a previous paper, the authors reviewed crystalline bioceramic materials “sensus stricto”, it is to say, those ceramic materials, constituted for non-metallic inorganic compounds, crystallines and consolidates by thermal treatment of powders at high temperature. In the present review, the authors deal with those called bioactive glasses and glassceramics. Although all of them are also obtained by thermal treatment at high temperature, the first are amorphous and the second are obtained by devitrification of a glass, although the vitreous phase normally prevails on the crystalline phases. After an introduction to the concept of bioactive materials, a short historical review of the bioactive glasses development is made. Its preparation, reactivity in physiological media, mechanism of bonding to living tissues and mechanical strength of the bone-implant interface is also reported. Next, the concept of glass-ceramic and the way of its preparation are exposed. The composition, physicochemical properties and biological behaviour of the principal types of bioactive glasses and glass-ceramic materials: Bioglass®, Ceravital®, Cerabone®, Ilmaplant® and Bioverit® are also reviewed. Finally, a short review on the bioactive-glass coatings and bioactive-composites and most common uses of bioactive-glasses and glass-ceramics are carried out too.

Desde finales de los años sesenta, se ha despertado un gran interés por el uso de los materiales biocerámicos para aplicaciones biomédicas. En un trabajo previo, los autores hicieron una revisión de los denominados materiales biocerámicos cristalinos en sentido estricto, es decir, de aquellos materiales, constituidos por compuestos inorgánicos no metálicos, cristalinos y consolidados mediante tratamientos térmicos a altas temperaturas. En el presente trabajo, los autores

High temperature fracture of ceramic materials

International Nuclear Information System (INIS)

Wiederhorn, S.M.

1979-01-01

A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

Stochastic-Strength-Based Damage Simulation of Ceramic Matrix Composite Laminates

Science.gov (United States)

Nemeth, Noel N.; Mital, Subodh K.; Murthy, Pappu L. N.; Bednarcyk, Brett A.; Pineda, Evan J.; Bhatt, Ramakrishna T.; Arnold, Steven M.

2016-01-01

The Finite Element Analysis-Micromechanics Analysis Code/Ceramics Analysis and Reliability Evaluation of Structures (FEAMAC/CARES) program was used to characterize and predict the progressive damage response of silicon-carbide-fiber-reinforced reaction-bonded silicon nitride matrix (SiC/RBSN) composite laminate tensile specimens. Studied were unidirectional laminates [0] (sub 8), [10] (sub 8), [45] (sub 8), and [90] (sub 8); cross-ply laminates [0 (sub 2) divided by 90 (sub 2),]s; angled-ply laminates [plus 45 (sub 2) divided by -45 (sub 2), ]s; doubled-edge-notched [0] (sub 8), laminates; and central-hole laminates. Results correlated well with the experimental data. This work was performed as a validation and benchmarking exercise of the FEAMAC/CARES program. FEAMAC/CARES simulates stochastic-based discrete-event progressive damage of ceramic matrix composite and polymer matrix composite material structures. It couples three software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/Life), and (3) the Abaqus finite element analysis program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating-unit-cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC, and Abaqus is used to model the overall composite structure. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events that incrementally progress until ultimate structural failure.

Mechanical bending strength of (Bi0.5Na0.5 TiO3-based lead-Free piezoelectric ceramics

Directory of Open Access Journals (Sweden)

Hiroaki Takahashi

2017-09-01

Full Text Available (Bi0.5Na0.5TiO3 [BNT] is expected as one of candidate lead-free materials because these ceramics show relatively good high-power piezoelectric properties. In this study, we tried to understand the bending strength and fracture behavior of the BNT-based ceramics. To measure the bending strength, a three-point bending test on the basis of JIS was conducted using 12.0 × 4.0 × 1.0 mm3 specimens. An average bending strength, σA, of pure BNT ceramics sintered at 1100 °C for 2, 12 and 24 h were 217, 195 and 187 MPa, respectively. It is cleared that the σA increased with decreasing the sintering time, (grain size and pore size. We also investigated the bending strength of Nb2O5 doped BNT ceramics [BNT-Nb x, x = 0.05 ∼ 1.5 wt%] and MnCO3 doped BNT ceramics [BNT-Mn x, x = 0.5 and 1.0 wt%]. Values of the σA of BNT-Nb 0.5 and BNT-Mn 0.5 were 222, and 188 MPa, respectively. It is clarified that soft dopants (Nb can improve the bending strength of BNT-based ceramics. Additionally, hot-pressed BNT [HP-BNT] were sintered at 1050 °C for 5 h, and the σA of HP-BNT was 245 MPa.

Mejoras prácticas para líneas de decoración Inkjet en cerámica. Máquina IR de radiaciones electromagnéticas (tecnología de longitud de onda

Directory of Open Access Journals (Sweden)

Gálvez, D.

2012-04-01

Full Text Available SACMI IBÉRICA, S.A., has been awarded by the Spanish Society of Ceramics and Glass (SECV, with one GOLD ALFA, in its 2012 edition, during CEVISAMA for the presentation of the innovative IR Electromagnetic Radiation Machine, which improves the conditions and the production performance of digital decoration lines INKJET and other decorative applications ceramic tile.

SACMI IBÉRICA, S.A., ha sido galardonada por la Sociedad Española de Cerámica y Vidrio (S.E.C.V., con un ALFA DE ORO, en su edición 2012, durante la celebración de CEVISAMA, por la presentación de la innovadora Máquina IR de Radiaciones Electromagnéticas, que mejora las condiciones y rendimiento productivo de las líneas de decoración digital INKJET y también en otras aplicaciones decorativas en azulejos y baldosas cerámicas.

Deterioro de las cerámicas y vidrieras del edificio del Ayuntamiento de San Sebastián

Directory of Open Access Journals (Sweden)

Alava, J. I.

1998-12-01

Full Text Available The ornamental ceramics and stained-glass windows of the City Hall building of San Sebastian have been studied. This building is a national monument which has been restored recently. It has been studied the origin of the observed high deterioration degree of the superficial enamel of these ceramics. We have concluded that the deterioration has a physicochemical origin. The biological origin has been excluded because of the high concentration of heavy metals leached from the enamel which avoid the growth of microorganisms. It has also been observed an increase of some elements and the loss of another ones in the first µm of depth.

Se ha estudiado las cerámicas y las vidrieras que sirven de adorno al edificio del Ayuntamiento de San Sebastián, considerado monumento nacional, y que ha sido objeto de una reciente restauración. Se ha observado que las cerámicas presentan un alto grado de deterioro de la capa de esmalte superficial, y se ha estudiado el posible origen de este deterioro. Se concluye que el deterioro es de origen fisicoquímico, no pudiendo este ser de origen biológico debido a las elevadas concentraciones de metales pesados que lixivian de dicho esmalte y que impiden el crecimiento de microorganismos. Se ha observado asimismo que las vidrieras presentan un aumento de ciertos elementos y pérdida de otros en los primeros µm de profundidad.

A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

Science.gov (United States)

Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

2017-07-06

Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

Shock wave fabricated ceramic-metal nozzles

NARCIS (Netherlands)

Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

1999-01-01

Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

Nano-Ceramic Coated Plastics

Science.gov (United States)

Cho, Junghyun

2013-01-01

Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

Ceramic tools insert assesment based on vickers indentation methodology

Science.gov (United States)

Husni; Rizal, Muhammad; Aziz M, M.; Wahyu, M.

2018-05-01

In the interrupted cutting process, the risk of tool chipping or fracture is higher than continues cutting. Therefore, the selection of suitable ceramic tools for interrupted cutting application become an important issue to assure that the cutting process is running effectively. At present, the performance of ceramics tools is assessed by conducting some cutting tests, which is required time and cost consuming. In this study, the performance of ceramic tools evaluated using hardness tester machine. The technique, in general, has a certain advantage compare with the more conventional methods; the experimental is straightforward involving minimal specimen preparation and the amount of material needed is small. Three types of ceramic tools AS10, CC650 and K090 have been used, each tool was polished then Vickers indentation test were performed with the load were 0.2, 0.5, 1, 2.5, 5 and 10 kgf. The results revealed that among the load used in the tests, the indentation loads of 5 kgf always produce well cracks as compared with others. Among the cutting tool used in the tests, AS10 has produced the shortest crack length and follow by CC 670, and K090. It is indicated that the shortest crack length of AS10 reflected that the tool has a highest dynamic load resistance among others insert.

Time-dependent fracture probability of bilayer, lithium-disilicate-based glass-ceramic molar crowns as a function of core/veneer thickness ratio and load orientation

Science.gov (United States)

Anusavice, Kenneth J.; Jadaan, Osama M.; Esquivel–Upshaw, Josephine

2013-01-01

Recent reports on bilayer ceramic crown prostheses suggest that fractures of the veneering ceramic represent the most common reason for prosthesis failure. Objective The aims of this study were to test the hypotheses that: (1) an increase in core ceramic/veneer ceramic thickness ratio for a crown thickness of 1.6 mm reduces the time-dependent fracture probability (Pf) of bilayer crowns with a lithium-disilicate-based glass-ceramic core, and (2) oblique loading, within the central fossa, increases Pf for 1.6-mm-thick crowns compared with vertical loading. Materials and methods Time-dependent fracture probabilities were calculated for 1.6-mm-thick, veneered lithium-disilicate-based glass-ceramic molar crowns as a function of core/veneer thickness ratio and load orientation in the central fossa area. Time-dependent fracture probability analyses were computed by CARES/Life software and finite element analysis, using dynamic fatigue strength data for monolithic discs of a lithium-disilicate glass-ceramic core (Empress 2), and ceramic veneer (Empress 2 Veneer Ceramic). Results Predicted fracture probabilities (Pf) for centrally-loaded 1,6-mm-thick bilayer crowns over periods of 1, 5, and 10 years are 1.2%, 2.7%, and 3.5%, respectively, for a core/veneer thickness ratio of 1.0 (0.8 mm/0.8 mm), and 2.5%, 5.1%, and 7.0%, respectively, for a core/veneer thickness ratio of 0.33 (0.4 mm/1.2 mm). Conclusion CARES/Life results support the proposed crown design and load orientation hypotheses. Significance The application of dynamic fatigue data, finite element stress analysis, and CARES/Life analysis represent an optimal approach to optimize fixed dental prosthesis designs produced from dental ceramics and to predict time-dependent fracture probabilities of ceramic-based fixed dental prostheses that can minimize the risk for clinical failures. PMID:24060349

Time-dependent fracture probability of bilayer, lithium-disilicate-based, glass-ceramic, molar crowns as a function of core/veneer thickness ratio and load orientation.

Science.gov (United States)

Anusavice, Kenneth J; Jadaan, Osama M; Esquivel-Upshaw, Josephine F

2013-11-01

Recent reports on bilayer ceramic crown prostheses suggest that fractures of the veneering ceramic represent the most common reason for prosthesis failure. The aims of this study were to test the hypotheses that: (1) an increase in core ceramic/veneer ceramic thickness ratio for a crown thickness of 1.6mm reduces the time-dependent fracture probability (Pf) of bilayer crowns with a lithium-disilicate-based glass-ceramic core, and (2) oblique loading, within the central fossa, increases Pf for 1.6-mm-thick crowns compared with vertical loading. Time-dependent fracture probabilities were calculated for 1.6-mm-thick, veneered lithium-disilicate-based glass-ceramic molar crowns as a function of core/veneer thickness ratio and load orientation in the central fossa area. Time-dependent fracture probability analyses were computed by CARES/Life software and finite element analysis, using dynamic fatigue strength data for monolithic discs of a lithium-disilicate glass-ceramic core (Empress 2), and ceramic veneer (Empress 2 Veneer Ceramic). Predicted fracture probabilities (Pf) for centrally loaded 1.6-mm-thick bilayer crowns over periods of 1, 5, and 10 years are 1.2%, 2.7%, and 3.5%, respectively, for a core/veneer thickness ratio of 1.0 (0.8mm/0.8mm), and 2.5%, 5.1%, and 7.0%, respectively, for a core/veneer thickness ratio of 0.33 (0.4mm/1.2mm). CARES/Life results support the proposed crown design and load orientation hypotheses. The application of dynamic fatigue data, finite element stress analysis, and CARES/Life analysis represent an optimal approach to optimize fixed dental prosthesis designs produced from dental ceramics and to predict time-dependent fracture probabilities of ceramic-based fixed dental prostheses that can minimize the risk for clinical failures. Copyright © 2013 Academy of Dental Materials. All rights reserved.

Shear Bond Strength of Ceramic Brackets with Different Base Designs: Comparative In-vitro Study

Science.gov (United States)

Ansari, Mohd. Younus; Agarwal, Deepak K; Bhattacharya, Preeti; Ansar, Juhi; Bhandari, Ravi

2016-01-01

Introduction Knowledge about the Shear Bond Strength (SBS) of ceramic brackets with different base design is essential as it affects bond strength to enamel. Aim The aim of the present study was to evaluate and compare the effect of base designs of different ceramic brackets on SBS, and to determine the fracture site after debonding. Materials and Methods Four groups of ceramic brackets and one group of metal brackets with different base designs were used. Adhesive precoated base of Clarity Advanced (APC Flash-free) (Unitek/3M, Monrovia, California), microcrystalline base of Clarity Advanced (Unitek/3M, Monrovia, California), polymer mesh base of InVu (TP Orthodontics, Inc., La Porte, IN, United States), patented bead ball base of Inspire Ice (Ormco, Glendora, California), and a mechanical mesh base of Gemini Metal bracket (Unitek/3M, Monrovia, California). Ten brackets of each type were bonded to 50 maxillary premolars with Transbond XT (Unitek/3M). Samples were stored in distilled water at room temperature for 24 hours and subsequently tested in shear mode on a universal testing machine (Model 3382; Instron Corp., Canton, Massachusetts, USA) at a cross head speed of 1mm/minute with the help of a chisel. The debonded interface was recorded and analyzed to determine the predominant bond failure site under an optical microscope (Stereomicroscope) at 10X magnification. One way analysis of variance (ANOVA) was used to compare SBS. Tukey’s significant differences tests were used for post-hoc comparisons. The Adhesive Remnant Index (ARI) scores were compared by chi-square test. Results Mean SBS of microcrystalline base (27.26±1.73), was the highest followed by bead ball base (23.45±5.09), adhesive precoated base (20.13±5.20), polymer mesh base (17.54±1.91), and mechanical mesh base (17.50±2.41) the least. Comparing the frequency (%) of ARI Score among the groups, chi-square test showed significantly different ARI scores among the groups (χ2 = 34.07, pbrackets

Hardness of ion implanted ceramics

International Nuclear Information System (INIS)

Oliver, W.C.; McHargue, C.J.; Farlow, G.C.; White, C.W.

1985-01-01

It has been established that the wear behavior of ceramic materials can be modified through ion implantation. Studies have been done to characterize the effect of implantation on the structure and composition of ceramic surfaces. To understand how these changes affect the wear properties of the ceramic, other mechanical properties must be measured. To accomplish this, a commercially available ultra low load hardness tester has been used to characterize Al 2 O 3 with different implanted species and doses. The hardness of the base material is compared with the highly damaged crystalline state as well as the amorphous material

Achievement report for fiscal 1992. Research and development of ceramic gas turbine (Portable regenerative double-shaft ceramic gas turbine for portable power generation); 1992 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Kahanshiki hatsuden'yo saiseishiki ceramic gas turbine

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-05-01

Research and development has been advanced on a ceramic gas turbine (CGT) with an output of 300-kW class and thermal efficiency of 42% or higher. Activities were performed in the following three fields: 1) research of heat resistant ceramic members, 2) research of elementary technologies, and 3) studies on design, prototype fabrication, and operation. In Item 1, research was performed on forming the heat resistant ceramic members, and all-ceramic members constituting the basic type gas turbine were fabricated. Improvements were given on the problems discovered in the heat shock test, and the hot spin test. In Item 2, elementary researches were made on the basic technologies for the ceramic gas turbine, such as on the heat exchanger, combustor, and ceramic turbine, wherein discussions were given on improvement of mechanical strength and performance. In Item 3, design and prototype fabrication were performed on the basic type ceramic gas turbine, based on the results of research operations on the basic type (metallic gas turbine). Adjustment operations were launched on some of the components. (NEDO)

Rocha com espodumênio como fundente para massas cerâmicas tradicionais Spodumene rock as a flux for traditional ceramic bodies

Directory of Open Access Journals (Sweden)

S. R. Bragança

2010-07-01

Full Text Available Investigou-se a atuação de uma rocha com espodumênio como fundente em massas cerâmicas, analisando-se sua reatividade com outras matérias-primas, como quartzo e caulim. Primeiramente, caracterizou-se petrograficamente o pegmatito de onde se extrai esse fundente. Posteriormente avaliou-se o comportamento de moabilidade, fundência e deformação piroplástica da rocha com espodumênio. Analisou-se então sua influência nas propriedades tecnológicas finais das peças, principalmente em relação à temperatura de queima, às fases e à microestrutura. Comparou-se a gresificação com outros fundentes comerciais como a albita e o feldspato. O espodumênio mostrou maior capacidade de reduzir a temperatura de gresificação das peças que os fundentes tradicionais, promovendo a densificação por fluxo viscoso.A spodumene rock was used as a flux in ceramic bodies, analyzing its reactivity to other raw materials such as quartz and kaolin. The petrology properties of the pegmatite (parent rock from which the flux is extracted was characterized. The grindability, fluxing strength and pyroplastic deformation of the spodumene rock were investigated. The influence on technological properties of the final pieces, mainly in relation to the firing temperature, phases formation and microstructure were also further analyzed. The firing behavior to other commercial flux such as albite and feldspar were then compared. The spodumene rock was considered an effective flux, capable of reducing the firing temperatures of the tested bodies by viscous flow.

Ecoprep: la preparación rentable de masas cerámicas

Directory of Open Access Journals (Sweden)

Gerl, S.

2012-04-01

Full Text Available Ecoprep (Economic Preparation is the sustainable technology for preparing ceramic bodies with a minimum consumption of resources. It has a huge impact on the energy balance and eliminates the need for additives to generate a high-quality slip to make granules. In consequence Ecoprep delivers a significant reduction in production costs, bringing an investment in this technology to the break-even point after a very short time. Reduction in water consumption and additives and the use of new raw materials are other advantages that impulse the implementation of this production technology, as well as important reduction of CO2 emissions, contributing to meeting the goals of the Kyoto Protocol. In short: A technology already successfully applied in different industries for decades, that includes a compendium of measures based on saving reductions in a range from 66% (energy, water,… and 100% (additives, deflocculants, etc. and will mark the future in microgranulation processes also in the ceramic industry.

Ecoprep (Economic Preparation es una tecnología para la preparación de masas cerámicas con un consumo mínimo de recursos. El balance de energía es afectado en gran medida, de forma que ya no se requieren aditivos para producir una barbotina de alta calidad con el único fin de obtener un granulado. De ésta forma, Ecoprep ofrece una reducción considerable de los costes de producción que permite la rápida amortización de la inversión en ésta tecnología. Reducción en consumo de agua y aditivos así como la utilización de nuevas materias primas son otras ventajas que impulsan la implantación de ésta novedosa tecnología de producción, así como una importante reducción en emisiones de CO2, contribuyendo así al cumplimiento de las metas del protocolo de Kyoto. En resumen: Una tecnología aplicada ya con éxito en diferentes industrias desde hace décadas, que incluye un compendio de medidas de ahorro basado en

Wonderland of ceramics superplasticity; Ceramics chososei no sekai

Energy Technology Data Exchange (ETDEWEB)

Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

1995-07-01

It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

Structural Evolution of the R-T Phase Boundary in KNN-Based Ceramics

KAUST Repository

Lv, Xiang

2017-10-04

Although a rhombohedral-tetragonal (R-T) phase boundary is known to substantially enhance the piezoelectric properties of potassium-sodium niobate ceramics, the structural evolution of the R-T phase boundary itself is still unclear. In this work, the structural evolution of R-T phase boundary from -150 °C to 200 °C is investigated in (0.99-x)K0.5Na0.5Nb1-ySbyO3-0.01CaSnO3-xBi0.5K0.5HfO3 (where x=0~0.05 with y=0.035, and y=0~0.07 with x=0.03) ceramics. Through temperature-dependent powder X-ray diffraction (XRD) patterns and Raman spectra, the structural evolution was determined to be Rhombohedral (R, <-125 °C) → Rhombohedral+Orthorhombic (R+O, -125 °C to 0 °C) → Rhombohedral+Tetragonal (R+T, 0 °C to 150 °C) → dominating Tetragonal (T, 200 °C to Curie temperature (TC)) → Cubic (C, >TC). In addition, the enhanced electrical properties (e.g., a direct piezoelectric coefficient (d33) of ~450±5 pC/N, a conversion piezoelectric coefficient (d33*) of ~580±5 pm/V, an electromechanical coupling factor (kp) of ~0.50±0.02, and TC~250 °C), fatigue-free behavior, and good thermal stability were exhibited by the ceramics possessing the R-T phase boundary. This work improves understanding of the physical mechanism behind the R-T phase boundary in KNN-based ceramics and is an important step towards their adoption in practical applications. This article is protected by copyright. All rights reserved.

Processing and characterization of ceramic superconductor/polymer composites

International Nuclear Information System (INIS)

Kander, R.G.; Namboodri, S.L.

1993-01-01

One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

CONFLICTO, VIOLENCIA SOCIOECONÓMICA Y DESPLAZAMIENTO FORZADO EN COLOMBIA

Directory of Open Access Journals (Sweden)

Andrés Felipe Mora Cortés

2013-12-01

Full Text Available Este artículo introduce el concepto de violencia socioeconómica, que se refiere a mecanismos de regulación de conflictos distributivos y prácticas gubernamentales que eliminan las condiciones base para la reproducción de la vida. Se identifican tres expresiones clave de la violencia socioeconómica: el despojo, la inseguridad económica y la no generación de oportunidades. El artículo insiste en el efecto desproporcionado que dichas expresiones de violencia socioeconómica tienen sobre la población desplazada; también defiende la necesidad de una agenda mínima que erradique la violencia como lógica reguladora de los conflictos distributivos y que sirva de base para la construcción de paz con justicia social en Colombia.

Crystallization and dielectric properties of PbTiO3 based glass ceramics

Science.gov (United States)

Shankar, J.; Rani, G. Neeraja; Deshpande, V. K.

2018-04-01

Glass samples with composition (50 - X) PbO - (25 + X) TiO2 - 25 B2O3 (where X = 0, 5, 10 and 12.5 mol %) were prepared using conventional quenching technique. These glass samples were converted to glass ceramics by following two stage heat treatment schedule. The XRD results in the glass ceramics revealed the formation of tetragonal lead titanate as a major crystalline phase. The SEM results show rounded crystallite of lead titanate. The ferroelectric nature of all the glass ceramic samples is confirmed by P - E hysteresis measurements. The extended heat treatment of glass ceramic samples at 593K for 10 h exhibited saturated hysteresis loops with higher values of remnant polarization.

Effect of the exposure time in coke making atmosphere on the microstructure and properties of a refractory castable used in the petrochemical industry; Efeito do tempo de exposicao a uma atmosfera coqueificante na microestrutura e nas propriedades de um concreto refratario usado na industria petroquimica

Energy Technology Data Exchange (ETDEWEB)

Cabrelon, M.D.; Pereira, A.H.A.; Rodrigues, J.A., E-mail: marcelodezena@gmail.com [Grupo de Engenharia de Microestrutura de Materiais - GEMM, Departamento de Engenharia de Materiais - DEMa, Universidade Federal de S. Carlos - UFSCar, Sao Carlos, SP (Brazil); Medeiros, J. [CENPES, Petroleo Brasileiro S/A - PETROBRAS, Rio de Janeiro, RJ (Brazil); Toledo-Filho, R.D. [Laboratorio de Estruturas e Materiais - LABEST, COPPE, UFRJ, Rio de Janeiro, RJ (Brazil)

2012-04-15

Refractory castables used in Fluidized Catalytic Cracking Units (FCCU) are said to deteriorate due coke formation during the production of light hydrocarbons, causing a shortening in the operating time of the reactor. Consequently, a significant financial loss for the petrochemical will occur. Several studies have been carried out, but none of them showed clearly how much is the contribution of the coke for the concrete final deterioration. It still remains the doubt if the coke is the responsible for the damage observed macroscopically in a FCCU's riser. In this way, this work aimed to study the effect of the time in a coke making atmosphere on an anti-erosive class-C refractory castable, seeking for microstructural changes or on physical properties that indicate degradation mechanisms and give support to the understanding of the phenomenon. Samples of an industrial refractory castable used in petrochemical units were prepared and subjected to a forced coke making process in a simulation reactor. The temperature and the heating rate were kept constant at 540 deg C and 50 deg C/h, respectively. The values of 10, 60, 120, 240 and 480 h were used for the time of exposition to the propene gas. The microstructure of the samples was characterized through optical and scanning electron microscopy and its mineralogical phases through X-ray diffraction. Complementary analyses were necessary to a better understanding of the phenomenon. The results show that the surface and the microstructure are gradually impregnated by coke, which fills up pores, microcracks and cracks. Evidences of microcracking around the coke filled pores were not found. However, many aggregates present some type of deterioration related to the time of exposition to propene. Those damages are not necessarily caused by coke directly (author)

Effect of the exposure time in coke making atmosphere on the microstructure and properties of a refractory castable used in the petrochemical industry; Efeito do tempo de exposicao a uma atmosfera coqueificante na microestrutura e nas propriedades de um concreto refratario usado na industria petroquimica

Energy Technology Data Exchange (ETDEWEB)

Cabrelon, M. D.; Pereira, A. H.A.; Rodrigues, J.A., E-mail: marcelodezena@gmail.com [Grupo de Engenharia de Microestrutura de Materiais - GEMM, Departamento de Engenharia de Materiais - DEMa, Universidade Federal de S. Carlos - UFSCar, Sao Carlos, SP (Brazil); Medeiros, J. [CENPES, Petroleo Brasileiro S/A - PETROBRAS, Rio de Janeiro, RJ (Brazil); Toledo-Filho, R. D. [Laboratorio de Estruturas e Materiais - LABEST, COPPE, UFRJ, Rio de Janeiro, RJ (Brazil)

2012-04-15

Refractory castables used in Fluidized Catalytic Cracking Units (FCCU) are said to deteriorate due coke formation during the production of light hydrocarbons, causing a shortening in the operating time of the reactor. Consequently, a significant financial loss for the petrochemical will occur. Several studies have been carried out, but none of them showed clearly how much is the contribution of the coke for the concrete final deterioration. It still remains the doubt if the coke is the responsible for the damage observed macroscopically in a FCCU's riser. In this way, this work aimed to study the effect of the time in a coke making atmosphere on an anti-erosive class-C refractory castable, seeking for microstructural changes or on physical properties that indicate degradation mechanisms and give support to the understanding of the phenomenon. Samples of an industrial refractory castable used in petrochemical units were prepared and subjected to a forced coke making process in a simulation reactor. The temperature and the heating rate were kept constant at 540 deg C and 50 deg C/h, respectively. The values of 10, 60, 120, 240 and 480 h were used for the time of exposition to the propene gas. The microstructure of the samples was characterized through optical and scanning electron microscopy and its mineralogical phases through X-ray diffraction. Complementary analyses were necessary to a better understanding of the phenomenon. The results show that the surface and the microstructure are gradually impregnated by coke, which fills up pores, microcracks and cracks. Evidences of microcracking around the coke filled pores were not found. However, many aggregates present some type of deterioration related to the time of exposition to propene. Those damages are not necessarily caused by coke directly (author)

Ceramic Laser Materials

Directory of Open Access Journals (Sweden)

Guillermo Villalobos

2012-02-01

Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

Ceramic Laser Materials

Science.gov (United States)

Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

2012-01-01

Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

Neutron-irradiation effects on SiO2 and SiO2-based glass ceramics

International Nuclear Information System (INIS)

Porter, D.L.; Pascucci, M.R.; Olbert, B.H.

1981-01-01

A preliminary data base to assess the radiation-damage resistance of some glass ceramic materials has been gathered. These are rather complex materials, both in structure and composition, but possess many of those properties required for structural, insulator applications in fusion-reactor design. Property measurements were made after fast (E > 0.1 MeV) neutron irradiations of approx. 2.4 x 10 22 n/cm 2 at 400 0 C and 550 0 C. The results have shown general resistance to changes in thermal expansion and most did not eperience severe loss of mechanical integrity. The maximum volume expansion occurred in several of the fluorophlogapite-based glass ceramics (approx. 3.0%). Several observations demonstrated differences between the effects of neutron and electron irradiation; irradiation conditions proptotypic of projected reactor uses need be considered for optimum materials selection

Structure and conductivity of nanostructured YBCO ceramics

Science.gov (United States)

Palchayev, D. K.; Gadzhimagomedov, S. Kh; Murlieva, Zh Kh; Rabadanov, M. Kh; Emirov, R. M.

2017-12-01

Superconducting nanostructured ceramics based on YBa2Cu3O7-δ were made of nanopowder obtained by burning nitrate-organic precursors. The structure, morphology, electrical resistivity, and density of ceramics were studied. Various porosity values of the ceramics were achieved by preliminary heat treatment of the nanopowder. The features of conductivity and the reason for increase of the of the superconducting transition temperature in these materials are discussed.

Wear of MgO-CaO-SiO2-P2O5-F-Based Glass Ceramics Compared to Selected Dental Ceramics

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Jongee Park

2007-01-01

Full Text Available Wear of a glass-ceramic produced through controlled crystallization of a glass in the MgO-CaO-SiO2-P2O5-F system has been evaluated and compared to various commercial dental ceramics including IPS Empress 2, Cergo Pressable Ceramic, Cerco Ceram, and Super porcelain EX-3. Wear tests were performed in accord with the ASTM G99 for wear testing with a pin-on-disk apparatus. The friction coefficient and specific wear rate of the materials investigated were determined at a load of 10 N and at ambient laboratory conditions. Microhardness of the materials was also measured to elucidate the appropriateness of these materials for dental applications.

Superplastic ceramics and intermetallics and their potential applications

International Nuclear Information System (INIS)

Wadsworth, J.; Nieh, T.G.

1994-11-01

Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al 2 O 3 Hydroxyapatite, β-spodumene glass ceramics, Al 2 0 3 -YTZP two-phase composites, SiC-Si 3 N 4 and Fe-Fe 3 C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni 3 Al and Ni 3 Si) and titanium-base intermetallics (TiAl and T1 3 Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application

Manufacture of a ceramic paper for art applications

Science.gov (United States)

Dölle, K.; Honig, A.; Piatkowski, J.; Kuempel, C.

2018-01-01

Ceramic paper products are mostly used as high temperature ceramic insulation products. They offer an effective solution for most demanding heat management and insulation applications. The objective for this research project was to create a ceramic paper like product that combines the advantages of paper fibers, ceramic filler, and a clay product into one product, which can be produced on a continuous base with a paper machine. The produced ceramic paper product had a ceramic filler level between 59.68% and 78.8% with a basis weight between 322.9 g/m² and 693.7 g/m², and a final moisture content of 58.6% to 44.7% respectively. The wooden fiber served as a support medium for the ceramic filler material during production on the paper machine and during the conversion process into art pieces. During firing in a kiln, the fiber material combusted and the ceramic filler material mixture acts as common pottery clay, holding the desired shape of the art pieces produced.

Water Fastness of Screen Printed Pearl Luster Pigments based on Synthetic and Natural Mica on Polyvinyl Chloride Foil and Rich Mineral Paper

Directory of Open Access Journals (Sweden)

Mirica Karlovits

2013-01-01

Full Text Available The present study attempts to examine water fastness of screen printed pearl luster pigments based on synthetic and natural mica on polyvinyl chloride foil and Rich Mineral Paper. Three types of pearl luster pigments were used, each different from the other in composition, interference colour and particle size: one pigment based on synthetic mica (Pigment 1 and two pigments based on natural mica (Pigment 2 and Pigment 3. Pearl luster pigments were applied to the printing base (PVC transparent base in 15wt.% concentration and printed by means of screen printing technique. The test of water fastness was made on prints, where the samples were soaked in distilled water for 6 and 12 days. It was established that this water treatment did not have any significant impact on the durability of screen printed pearl luster pigments. The pigments could demonstrate slightly better water fastness after being printed on Rich Mineral Paper.

Feature extraction for ultrasonic sensor based defect detection in ceramic components

Science.gov (United States)

Kesharaju, Manasa; Nagarajah, Romesh

2014-02-01

High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

Materias primas no tradicionales en la industria cerámica

Directory of Open Access Journals (Sweden)

Caligaris, R.

2000-10-01

Full Text Available The wastes incorporation to the production cycle is an interesting alternative in modern industry. This gives rise to not only an economical profit but to a considerable decrease in environmental impact. Studies made about recycling of several wastes: glass, electric insulators and fly ash are compared in this work. The materials were crushed and separated by particle size distribution in order to prepare representative samples. Different treatment steps were carried out as is usual in the process of ceramic industries. Some of the obtained powders were used without additives while other were mixed in different ratios with other ceramic components in order to improve their final properties. All the compacts, obtained by uniaxial pressing of the powders, received thermal treatments which were adequate to their compositions. They were then characterised by several techniques including dilatometry, X ray diffraction, porosity, microhardness, optical and scanning electron microscopy and energy dispersion analysis (SEM/EDX. From this investigation it was concluded that the studied materials constitute a potential source of raw materials for the ceramic industry.

La incorporación de materiales de desecho en el ciclo productivo es una alternativa de interés en la industria moderna que conduce tanto a un beneficio económico como a una considerable reducción del impacto sobre el medio ambiente. En este trabajo se comparan estudios realizados sobre la reutilización de diversos residuos: vidrio, aisladores eléctricos y cenizas volantes. Estos materiales fueron molidos y clasificados por tamaño de partículas para ser usados en la preparación de muestras representativas. Las diferentes etapas de tratamiento se establecieron según los procesos habituales de producción de la industria cerámica. Algunos de los polvos obtenidos se utilizaron sin aditivos, mientras que otros fueron mezclados en distintas proporciones con diversos componentes

Ceramic materials on perovskite-type structure for electronic applications

International Nuclear Information System (INIS)

Surowiak, Z.

2003-01-01

Ceramic materials exhibiting the perovskite-type structure constitute among others, resource base for many fields of widely understood electronics (i.e., piezoelectronics, accustoelectronics, optoelectronics, computer science, tele- and radioelectronics etc.). Most often they are used for fabrication of different type sensors (detectors), transducers, ferroelectric memories, limiters of the electronic current intensity, etc., and hence they are numbered among so-called intelligent materials. Prototype structure of this group of materials is the structure of the mineral called perovskite (CaTiO 3 ). By means of right choice of the chemical composition of ABO 3 and deforming the regular perovskite structure (m3m) more than 5000 different chemical compounds and solid solutions exhibiting the perovskite-type structure have been fabricated. The concept of perovskite functional ceramics among often things ferroelectric ceramics, pyroelectric ceramics, piezoelectric ceramics, electrostrictive ceramics, posistor ceramics, superconductive ceramics and ferromagnetic ceramics. New possibilities of application of the perovskite-type ceramics are opened by nanotechnology. (author)

Mechanical properties of anorthite based ceramics prepared from kaolin DD2 and calcite

Energy Technology Data Exchange (ETDEWEB)

Harabi, A.; Zaiou, S.; Guechi, A.; Foughali, L.; Harabi, E.; Karboua, N.-E.; Zouai, S.; Mezahi, F.-Z.; Guerfa, F., E-mail: harabi52@gmail.com, E-mail: Zaiou_21@yahoo.fr, E-mail: guechia@yahoo.fr, E-mail: semouni84@gmail.com, E-mail: kanour17@yahoo.fr, E-mail: foughali_lazhar@yahoo.fr, E-mail: zouaisouheila@yahoo.fr, E-mail: mezahif@yahoo.fr [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

2017-07-15

Good quality ceramics costs a lot that has limited their use in developing countries. This work was devoted to prepare low-cost and good quality anorthite based ceramics. The proposed composition was 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide (CaO). The choice of these raw materials was dictated by their natural abundance coupled with a modified milling system, as another interesting advantage. Previous studies have shown that a simple vibratory multidirectional milling system using bimodal distribution of highly resistant ceramic milling elements has been successfully applied for obtaining fine powders. The influence of the relatively lower sintering temperature, ranging from 800 to 1100 °C, on the porosity and the average pore size (APS) have been investigated. The APS and the porosity values of samples sintered at 950 °C were about 1 μm and 4%, respectively. The best Vickers microhardness and 3-point bending strength values for these sintered samples, using this proposed milling system, were 7.1 GPa and 203 MPa, respectively. Finally, the crystalline phase evolution during heat treatment was investigated by X-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy techniques. (author)

Feature selection for neural network based defect classification of ceramic components using high frequency ultrasound.

Science.gov (United States)

Kesharaju, Manasa; Nagarajah, Romesh

2015-09-01

The motivation for this research stems from a need for providing a non-destructive testing method capable of detecting and locating any defects and microstructural variations within armour ceramic components before issuing them to the soldiers who rely on them for their survival. The development of an automated ultrasonic inspection based classification system would make possible the checking of each ceramic component and immediately alert the operator about the presence of defects. Generally, in many classification problems a choice of features or dimensionality reduction is significant and simultaneously very difficult, as a substantial computational effort is required to evaluate possible feature subsets. In this research, a combination of artificial neural networks and genetic algorithms are used to optimize the feature subset used in classification of various defects in reaction-sintered silicon carbide ceramic components. Initially wavelet based feature extraction is implemented from the region of interest. An Artificial Neural Network classifier is employed to evaluate the performance of these features. Genetic Algorithm based feature selection is performed. Principal Component Analysis is a popular technique used for feature selection and is compared with the genetic algorithm based technique in terms of classification accuracy and selection of optimal number of features. The experimental results confirm that features identified by Principal Component Analysis lead to improved performance in terms of classification percentage with 96% than Genetic algorithm with 94%. Copyright © 2015 Elsevier B.V. All rights reserved.

Evaluation of a novel multiple phase veneering ceramic.

Science.gov (United States)

Sinthuprasirt, Pannapa; van Noort, Richard; Moorehead, Robert; Pollington, Sarah

2015-04-01

To produce a new veneering ceramic based on the production of a multiple phase glass-ceramic with improved performance in terms of strength and toughness. A composition of 60% leucite, 20% diopside and 20% feldspathic glass was prepared, blended and a heat treatment schedule of 930°C for 5 min was derived from differential thermal analysis (DTA) of the glasses. X-ray diffraction (XRD) and SEM analysis determined the crystalline phases and microstructure. Chemical solubility, biaxial flexural strength (BFS), fracture toughness, hardness, total transmittance and coefficient of thermal expansion (CTE) were all measured in comparison to a commercial veneering ceramic (VITA VM9). Thermal shock resistance of the leucite-diopside and VITA VM9 veneered onto a commercial high strength zirconia (Vita In-Ceram YZ) was also assessed. Statistical analysis was undertaken using Independent Samples t-test. Weibull analysis was employed to examine the reliability of the strength data. The mean chemical solubility was 6 μg/cm(2) for both ceramics (P=1.00). The mean BFS was 109 ± 8 MPa for leucite-diopside ceramic and 79 ± 11 MPa for VITA VM9 ceramic (P=0.01). Similarly, the leucite-diopside ceramic demonstrated a significantly higher fracture toughness and hardness. The average total transmittance was 46.3% for leucite-diopside ceramic and 39.8% for VITA VM9 (P=0.01). The leucite-diopside outperformed the VITA VM9 in terms of thermal shock resistance. Significance This novel veneering ceramic exhibits significant improvements in terms of mechanical properties, yet retains a high translucency and is the most appropriate choice as a veneering ceramic for a zirconia base core material. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Fatigue of dental ceramics.

Science.gov (United States)

Zhang, Yu; Sailer, Irena; Lawn, Brian R

2013-12-01

Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. Copyright © 2013 Elsevier Ltd. All rights reserved.

Improving Erosion Resistance of Plasma-Sprayed Ceramic Coatings by Elevating the Deposition Temperature Based on the Critical Bonding Temperature

Science.gov (United States)

Yao, Shu-Wei; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

2018-01-01

Interlamellar bonding within plasma-sprayed coatings is one of the most important factors dominating the properties and performance of coatings. The interface bonding between lamellae significantly influences the erosion behavior of plasma-sprayed ceramic coatings. In this study, TiO2 and Al2O3 coatings with different microstructures were deposited at different deposition temperatures based on the critical bonding temperature concept. The erosion behavior of ceramic coatings was investigated. It was revealed that the coatings prepared at room temperature exhibit a typical lamellar structure with numerous unbonded interfaces, whereas the coatings deposited at the temperature above the critical bonding temperature present a dense structure with well-bonded interfaces. The erosion rate decreases sharply with the improvement of interlamellar bonding when the deposition temperature increases to the critical bonding temperature. In addition, the erosion mechanisms of ceramic coatings were examined. The unbonded interfaces in the conventional coatings act as pre-cracks accelerating the erosion of coatings. Thus, controlling interlamellar bonding formation based on the critical bonding temperature is an effective approach to improve the erosion resistance of plasma-sprayed ceramic coatings.

Porosity and biocompatibility study of ceramic implants based on ZrO{sub 2} and Al{sub 2}O{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Litvinova, Larisa, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Shupletsova, Valeria, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Leitsin, Vladimir, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru [Immanuel Kant Baltic Federal University, Kaliningrad (Russian Federation); Vasyliev, Roman, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com; Zubov, Dmitry, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com [State Institute of Genetic and Regenerative Medicine, National Academy of Medical Sciences of Ukraine, Kiev (Ukraine); Buyakov, Ales, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru; Kulkov, Sergey, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2014-11-14

The work studies ZrO{sub 2}(Me{sub x}O{sub y})-based porous ceramics produced from the powders consisting of hollow spherical particles. It was shown that the structure is represented by a cellular framework with bimodal porosity consisting of sphere-like large pores and pores that were not filled with the powder particles during the compaction. For such ceramics, the increase of pore volume is accompanied by the increased strain in an elastic area. It was also shown that the porous ZrO{sub 2} ceramics had no acute or chronic cytotoxicity. At the same time, ceramics possess the following osteoconductive properties: adhesion support, spreading, proliferation and osteogenic differentiation of MSCs.

Ceramic Technology Project. Semiannual progress report, April 1991--September 1991

Energy Technology Data Exchange (ETDEWEB)

1992-03-01

The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

International Nuclear Information System (INIS)

Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

2012-01-01

Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

Estudio comparativo de la rugosidad superficial en cerámicas de ultra baja fusión

OpenAIRE

Ccahuana Vásquez, Vanessa Zulema; Leite de Oliveira Morais, Andréia Alves; Sussumu Nishioka, Renato; Tomomitsu Kimpara, Estevão

2015-01-01

El objetivo de este trabajo fue comparar la rugosidad superficial en cerámicas de baja y ultra baja fusión, después del pulido mecánico y exposición a un medio corrosivo in vitro. El análisis de la superficie (Ra) fue realizado con un rugosímetro. Se confeccionaron 72 discos, divididos en cuatro grupos según el sistema cerámico utilizado: VitadurAplha (G1), Titankeramik (G2), HeraCeram (G3) y Finesse (G4), y según el tratamiento de superficie: (A) especímenes sin tratamiento de superficie. (B...

Developing ceramic based technology for the immobilisation of waste on the Sellafield site - 16049

International Nuclear Information System (INIS)

Scales, C.R.; Maddrell, E.R.; Dowson, Mark

2009-01-01

National Nuclear Laboratory, in collaboration with the Australian Nuclear Science and Technology Organisation, is developing hot isostatic press (HIP) based ceramic technology for the immobilisation of a diverse range of wastes arising from nuclear fuel processing activities on the Sellafield site. Wasteform compositions have been identified and validated for the immobilisation of these plutonium containing wastes and residues in glass-ceramic and ceramic forms. A full scale inactive facility has been constructed at NNL's Workington Laboratory to support the demonstration of the technology. Validation of the inactive wasteform development using plutonium has been carried out at ANSTO's Lucas Heights facility. A feasibility study has been conducted to evaluate the construction and operation of a plutonium active pilot facility which would demonstrate the immobilisation of actual residues in the NNL Central Lab. This could form the basis of a facility to treat the plutonium wastes and residues in their entirety. The technology is being explored for the immobilisation of additional wastes arising on the Sellafield site taking advantage of the investment already made in skills and facilities. (authors)

All-ceramic or metal-ceramic tooth-supported fixed dental prostheses (FDPs)? A systematic review of the survival and complication rates. Part I: Single crowns (SCs).

Science.gov (United States)

Sailer, Irena; Makarov, Nikolay Alexandrovich; Thoma, Daniel Stefan; Zwahlen, Marcel; Pjetursson, Bjarni Elvar

2015-06-01

To assess the 5-year survival of metal-ceramic and all-ceramic tooth-supported single crowns (SCs) and to describe the incidence of biological, technical and esthetic complications. Medline (PubMed), Embase, Cochrane Central Register of Controlled Trials (CENTRAL) searches (2006-2013) were performed for clinical studies focusing on tooth-supported fixed dental prostheses (FDPs) with a mean follow-up of at least 3 years. This was complimented by an additional hand search and the inclusion of 34 studies from a previous systematic review [1,2]. Survival and complication rates were analyzed using robust Poisson's regression models to obtain summary estimates of 5-year proportions. Sixty-seven studies reporting on 4663 metal-ceramic and 9434 all-ceramic SCs fulfilled the inclusion criteria. Seventeen studies reported on metal-ceramic crowns, and 54 studies reported on all-ceramic crowns. Meta-analysis of the included studies indicated an estimated survival rate of metal-ceramic SCs of 94.7% (95% CI: 94.1-96.9%) after 5 years. This was similar to the estimated 5-year survival rate of leucit or lithium-disilicate reinforced glass ceramic SCs (96.6%; 95% CI: 94.9-96.7%), of glass infiltrated alumina SCs (94.6%; 95% CI: 92.7-96%) and densely sintered alumina and zirconia SCs (96%; 95% CI: 93.8-97.5%; 92.1%; 95% CI: 82.8-95.6%). In contrast, the 5-year survival rates of feldspathic/silica-based ceramic crowns were lower (pceramic and zirconia crowns exhibited significantly lower survival rates in the posterior region (pceramic fractures than metal-ceramic SCs (pceramic SCs than for metal-ceramic SCs. Survival rates of most types of all-ceramic SCs were similar to those reported for metal-ceramic SCs, both in anterior and posterior regions. Weaker feldspathic/silica-based ceramics should be limited to applications in the anterior region. Zirconia-based SCs should not be considered as primary option due to their high incidence of technical problems. Copyright © 2015 Academy

Single-source-precursor synthesis of dense SiC/HfCxN1-x-based ultrahigh-temperature ceramic nanocomposites

Science.gov (United States)

Wen, Qingbo; Xu, Yeping; Xu, Binbin; Fasel, Claudia; Guillon, Olivier; Buntkowsky, Gerd; Yu, Zhaoju; Riedel, Ralf; Ionescu, Emanuel

2014-10-01

A novel single-source precursor was synthesized by the reaction of an allyl hydrido polycarbosilane (SMP10) and tetrakis(dimethylamido)hafnium(iv) (TDMAH) for the purpose of preparing dense monolithic SiC/HfCxN1-x-based ultrahigh temperature ceramic nanocomposites. The materials obtained at different stages of the synthesis process were characterized via Fourier transform infrared (FT-IR) as well as nuclear magnetic resonance (NMR) spectroscopy. The polymer-to-ceramic transformation was investigated by means of MAS NMR and FT-IR spectroscopy as well as thermogravimetric analysis (TGA) coupled with in situ mass spectrometry. Moreover, the microstructural evolution of the synthesized SiHfCN-based ceramics annealed at different temperatures ranging from 1300 °C to 1800 °C was characterized by elemental analysis, X-ray diffraction, Raman spectroscopy and transmission electron microscopy (TEM). Based on its high temperature behavior, the amorphous SiHfCN-based ceramic powder was used to prepare monolithic SiC/HfCxN1-x-based nanocomposites using the spark plasma sintering (SPS) technique. The results showed that dense monolithic SiC/HfCxN1-x-based nanocomposites with low open porosity (0.74 vol%) can be prepared successfully from single-source precursors. The average grain size of both HfC0.83N0.17 and SiC phases was found to be less than 100 nm after SPS processing owing to a unique microstructure: HfC0.83N0.17 grains were embedded homogeneously in a β-SiC matrix and encapsulated by in situ formed carbon layers which acted as a diffusion barrier to suppress grain growth. The segregated Hf-carbonitride grains significantly influenced the electrical conductivity of the SPS processed monolithic samples. While Hf-free polymer-derived SiC showed an electrical conductivity of ca. 1.8 S cm-1, the electrical conductivity of the Hf-containing material was analyzed to be ca. 136.2 S cm-1.A novel single-source precursor was synthesized by the reaction of an allyl hydrido

Effect of time of sintering of a castable with andalusite aggregates in the rupture modulus and elastic modulus

International Nuclear Information System (INIS)

Oliveira, M.R.; Garcia, G.C.R.; Claudinei, S.; Ribeiro, S.

2011-01-01

The studied castable contain andalusite aggregates, and when sintered in temperatures above 1280 deg C, transformed into mullite improving the properties of concrete due to its low expansion and thermal conductivity, creep resistance and thermal shock. The refractory was homogenized in a mixer with 5.5% m/m of water and poured into a metal mold resulting in prismatic bars. After curing for 48 hours, were sintered at 1450 ° C for 0 h, 1 h, 2.5 h and 10 h with heating and cooling rates of 2 ° C / min. The results of elastic modules were, respectively, in GPa: 25.75±1.75, 37.79±0.36, 39.03±1.97 and 54.47±4.01, and rupture, MPa: 8.40±0.78, 11.94±0.68, 10.91±0.91 and 11,34±1.16, showing the increase in elastic modulus for longer times and for times exceeding one hour, no significant changes in results of the modulus of rupture , stabilizing the change of this refractory's properties after the first hour of sintering. (author)

Porous ceramic scaffolds with complex architectures

Science.gov (United States)

Munch, E.; Franco, J.; Deville, S.; Hunger, P.; Saiz, E.; Tomsia, A. P.

2008-06-01

This work compares two novel techniques for the fabrication of ceramic scaffolds for bone tissue engineering with complex porosity: robocasting and freeze casting. Both techniques are based on the preparation of concentrated ceramic suspensions with suitable properties for the process. In robocasting, the computer-guided deposition of the suspensions is used to build porous materials with designed three dimensional geometries and microstructures. Freeze casting uses ice crystals as a template to form porous lamellar ceramic materials. Preliminary results on the compressive strengths of the materials are also reported.

Base-Metal Electrode-Multilayer Ceramic Capacitors: Past, Present and Future Perspectives

Science.gov (United States)

Kishi, Hiroshi; Mizuno, Youichi; Chazono, Hirokazu

2003-01-01

Multilayer ceramic capacitor (MLCC) production and sales figures are the highest among fine-ceramic products developed in the past 30 years. The total worldwide production and sales reached 550 billion pieces and 6 billion dollars, respectively in 2000. In the course of progress, the development of base-metal electrode (BME) technology played an important role in expanding the application area. In this review, the recent progress in MLCCs with BME nickel (Ni) electrodes is reviewed from the viewpoint of nonreducible dielectric materials. Using intermediate-ionic-size rare-earth ion (Dy2O3, Ho2O3, Er2O3, Y2O3) doped BaTiO3 (ABO3)-based dielectrics, highly reliable Ni-MLCCs with a very thin layer below 2 μm in thickness have been developed. The effect of site occupancy of rare-earth ions in BaTiO3 on the electrical properties and microstructure of nonreducible dielectrics is studied systematically. It appears that intermediate-ionic-size rare-earth ions occupy both A- and B-sites in the BaTiO3 lattice and effectively control the donor/acceptor dopant ratio and microstructural evolution. The relationship between the electrical properties and the microstructure of Ni-MLCCs is also presented.

Uso da argila no processo produtivo da cerâmica vermelha: Um estudo de caso no município de Paudalho, Pernambuco

Directory of Open Access Journals (Sweden)

Y. M. Paz

2015-12-01

Full Text Available As frações granulométricas do solo são consideradas recursos naturais não renováveis, devido a escala de tempo necessária para sua formação. A argila possui elevada disponibilidade na natureza, e por isso seu uso ainda é indiscriminado. É a matéria-prima principal para as indústrias de cerâmica vermelha pulverizadas em todo o território brasileiro. O objetivo do trabalho foi realizar uma discussão acerca do recurso natural não renovável argila e seu uso no processo produtivo da Indústria de cerâmica vermelha. Este foi desenvolvido através de pesquisa bibliográfica, e estudo de caso com realização de visitas técnicas a uma indústria de cerâmica vermelha localizada no município de Paudalho no estado de Pernambuco. No ano de 2013 a Indústria X adquiriu para estoque e consumo 70.161 toneladas, para uma produção de 35.806.268 blocos de cerâmica. De todo o quantitativo produzido houve uma perda de 7,5%, que reflete em 4.768 toneladas de argila e num prejuízo aproximado de R$ 845.835,52. Através do trabalho realizado percebe-se que há uma necessidade de planejamento da exploração e uso dos recursos naturais não renováveis, pois estes podem se tornar escassos e inviabilizar determinados processos produtivos. Isso pode acarretar em conflitos sociais e econômicos, pela valoração dos recursos e diminuição de disponibilidade para uso, ocasionando redução dos lucros por parte dos empresários e por consequência diminuição na oferta de empregos.Use of clay in the production process of the Red Ceramics: A case study in the city of Paudalho, Pernambuco Abstract: The fractions of soil are considered non-renewable natural resources, because the time scale required for its formation. Clay has high availability in nature, and therefore its use is still indiscriminate. It is the main raw material for the manufacture of red ceramic sprayed throughout the Brazilian territory. The objective was to conduct a discussion of

Ceramic Technology Project semiannual progress report for October 1991--March 1992

Energy Technology Data Exchange (ETDEWEB)

1992-09-01

Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work is organized into the following elements: materials and processing (monolithics [SiC, SiN], ceramic composites, thermal and wear coatings, joining), materials design methodology, data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, NDE), and technology transfer. Individual abstracts were prepared for the individual contributions.

Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

Science.gov (United States)

Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

2016-05-11

The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

Effect of various intermediate ceramic layers on the interfacial stability of zirconia core and veneering ceramics.

Science.gov (United States)

Yoon, Hyung-In; Yeo, In-Sung; Yi, Yang-Jin; Kim, Sung-Hun; Lee, Jai-Bong; Han, Jung-Suk

2015-01-01

The purposes of this study were to evaluate the effects of intermediate ceramics on the adhesion between the zirconia core and veneer ceramics. The polished surfaces of fully sintered Y-TZP blocks received three different treatments: (1) connector (C), (2) liner (L) or (3) wash layer (W). All the treated zirconia blocks were veneered with either (a) fluorapatite glass-ceramic (E) or (b) feldspathic porcelain (V) and divided into four groups (CE, CV, LE and WV). For the control group, the testing surfaces of metal blocks were veneered with feldspathic porcelain (VM). A half of the samples in each group (n = 21) were exposed to thermocycling, while the other half of the specimens were stored at room temperature under dry conditions. All specimens were subjected to the shear test and the failed surfaces were microscopically examined. The elemental distribution at the zirconia core/veneer interface was analyzed. The specimens in Groups CE and CV exhibited significantly greater mean bond strength values than those in Groups LE and WV, respectively (p ceramic substances into the zirconia surface. A glass-ceramic based connector is significantly more favorable to core/veneer adhesion than the other intermediate ceramics evaluated in the study. However, thermal cycling affected the bond strength at the core/veneer interface differently according to the intermediate ceramics.

Translucency of dental ceramics with different thicknesses.

Science.gov (United States)

Wang, Fu; Takahashi, Hidekazu; Iwasaki, Naohiko

2013-07-01

The increased use of esthetic restorations requires an improved understanding of the translucent characteristics of ceramic materials. Ceramic translucency has been considered to be dependent on composition and thickness, but less information is available about the translucent characteristics of these materials, especially at different thicknesses. The purpose of this study was to investigate the relationship between translucency and the thickness of different dental ceramics. Six disk-shaped specimens of 8 glass ceramics (IPS e.max Press HO, MO, LT, HT, IPS e.max CAD LT, MO, AvanteZ Dentin, and Trans) and 5 specimens of 5 zirconia ceramics (Cercon Base, Zenotec Zr Bridge, Lava Standard, Lava Standard FS3, and Lava Plus High Translucency) were prepared following the manufacturers' instructions and ground to a predetermined thickness with a grinding machine. A spectrophotometer was used to measure the translucency parameters (TP) of the glass ceramics, which ranged from 2.0 to 0.6 mm, and of the zirconia ceramics, which ranged from 1.0 to 0.4 mm. The relationship between the thickness and TP of each material was evaluated using a regression analysis (α=.05). The TP values of the glass ceramics ranged from 2.2 to 25.3 and the zirconia ceramics from 5.5 to 15.1. There was an increase in the TP with a decrease in thickness, but the amount of change was material dependent. An exponential relationship with statistical significance (Pceramics and zirconia ceramics. The translucency of dental ceramics was significantly influenced by both material and thickness. The translucency of all materials increased exponentially as the thickness decreased. All of the zirconia ceramics evaluated in the present study showed some degree of translucency, which was less sensitive to thickness compared to that of the glass ceramics. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

A new bio-active glass ceramic

International Nuclear Information System (INIS)

Shamim, A.; Arif, I.; Suleman, M.; Hussain, K.; Shah, W.A.

1995-01-01

Since 1960 fine ceramics such as alumina have been used side by side with metallic materials for bone and joint replacement. They have high mechanical strength and are free from corrosion problem faced by metals. However they don't bond to the natural living bone and hence are called bio-inactive. This was followed by the development of bio-active glasses and glass-ceramics which bond to the natural bone but have low mechanical strength. In the present work a new bio-active glass-ceramic, based on CaO-SiO/sub 2/-P/sub 2/O/sub 3/-MgO composition, has been developed which has mechanical strength compared to that of a bio-inactive glass ceramic and also bonds strongly to the natural bone. X-ray diffraction analysis reveals wollastanite and apatite phases in the glass ceramic. A new bio-active cement has also been developed which can be used to join broken pieces of bone or by itself at a filler. (author)

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

Energy Technology Data Exchange (ETDEWEB)

Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

2016-10-15

In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

Directory of Open Access Journals (Sweden)

S. Zaiou

Full Text Available Abstract In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type and 20 wt% calcium oxide extracted from CaCO3 is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm3. Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy.

Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

International Nuclear Information System (INIS)

Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F.

2016-01-01

In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO 3 is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm 3 ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

Application of plasma sprayed ceramic coatings to the base materials of the rotating disk in the centrifugal atomization process. Enshinryoku funmuho ni okeru kaiten enban eno ceramic yosha himaku no tekiyo

Energy Technology Data Exchange (ETDEWEB)

Sato, T; Okimoto, K [Government Industrial Research Inst., Kyushu, Tosu, Saga (Japan); Yasutake, R [Koeiseiko Co. Ltd., Fukuoka (Japan)