Underwater laser cutting of metallic structures

International Nuclear Information System (INIS)

Alfille, J.P.; Schildknecht, J.; Ramaswami, V.S.

1993-01-01

In the frame of an european contract, the feasibility of the underwater cutting with a CO 2 laser power is studied. The aim of this work is the dismantling metallic structures of reactors pools. The paper analyzes the general concept of the experimental device, the underwater cutting head, the experimenting vessel, examples of cuttings in dismantling situation with a 500 W CO 2 laser, and examples of cuttings with a 5 kW CO 2 laser. (author). 2 refs., 9 figs., 2 tabs

Sinuous Flow in Cutting of Metals

Science.gov (United States)

Yeung, Ho; Viswanathan, Koushik; Udupa, Anirudh; Mahato, Anirban; Chandrasekar, Srinivasan

2017-11-01

Using in situ high-speed imaging, we unveil details of a highly unsteady plastic flow mode in the cutting of annealed and highly strain-hardening metals. This mesoscopic flow mode, termed sinuous flow, is characterized by repeated material folding, large rotation, and energy dissipation. Sinuous flow effects a very large shape transformation, with local strains of ten or more, and results in a characteristic mushroomlike surface morphology that is quite distinct from the well-known morphologies of metal-cutting chips. Importantly, the attributes of this unsteady flow are also fundamentally different from other well-established unsteady plastic flows in large-strain deformation, like adiabatic shear bands. The nucleation and development of sinuous flow, its dependence on material properties, and its manifestation across material systems are demonstrated. Plastic buckling and grain-scale heterogeneity are found to play key roles in triggering this flow at surfaces. Implications for modeling and understanding flow stability in large-strain plastic deformation, surface quality, and preparation of near-strain-free surfaces by cutting are discussed. The results point to the inadequacy of the widely used shear-zone models, even for ductile metals.

Design principles of metal-cutting machine tools

CERN Document Server

Koenigsberger, F

1964-01-01

Design Principles of Metal-Cutting Machine Tools discusses the fundamentals aspects of machine tool design. The book covers the design consideration of metal-cutting machine, such as static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. The text first details the data calculation and the general requirements of the machine tool. Next, the book discusses the design principles, which include stiffness and rigidity of the separate constructional elements and their combined behavior under load, as well as electrical, mechanical, and hydraulic drives for the op

Metal transfer and build-up in friction and cutting

CERN Document Server

Kuznetsov, V D

1956-01-01

Metal Transfer and Build-up in Friction and Cutting aims to systematize our knowledge of the metal build-up, to describe some of the investigations past and present carried out in SFTI (Tomsk), and to make an effort to explain a number of the phenomena in cutting, scratching, and sliding from the point of view of metal transfer theory. The book opens with a chapter on the temperature of the rubbing interface of two solids. This temperature is needed in order to elucidate the nature of the formation of a build-up in scratching, cutting, and sliding. Separate chapters follow on the seizure phen

The cutting of metals via plastic buckling

Science.gov (United States)

Udupa, Anirudh; Viswanathan, Koushik; Ho, Yeung; Chandrasekar, Srinivasan

2017-06-01

The cutting of metals has long been described as occurring by laminar plastic flow. Here we show that for metals with large strain-hardening capacity, laminar flow mode is unstable and cutting instead occurs by plastic buckling of a thin surface layer. High speed in situ imaging confirms that the buckling results in a small bump on the surface which then evolves into a fold of large amplitude by rotation and stretching. The repeated occurrence of buckling and folding manifests itself at the mesoscopic scale as a new flow mode with significant vortex-like components-sinuous flow. The buckling model is validated by phenomenological observations of flow at the continuum level and microstructural characteristics of grain deformation and measurements of the folding. In addition to predicting the conditions for surface buckling, the model suggests various geometric flow control strategies that can be effectively implemented to promote laminar flow, and suppress sinuous flow in cutting, with implications for industrial manufacturing processes. The observations impinge on the foundations of metal cutting by pointing to the key role of stability of laminar flow in determining the mechanism of material removal, and the need to re-examine long-held notions of large strain deformation at surfaces.

HTGR Metallic Reactor Internals Core Shell Cutting & Machining Antideformation Technique Study

International Nuclear Information System (INIS)

Xing Huiping; Xue Song

2014-01-01

The reactor shell assembly of HTGR nuclear power station demonstration project metallic reactor internals is key components of reactor, remains with high-precision large component with large-sized thin-walled straight cylinder-shaped structure, and is the first manufacture in China. As compared with other reactor shell, it has a larger ID (Φ5360mm), a longer length (19000mm), a smaller wall thickness (40mm) and a higher precision requirement. During the process of manufacture, the deformation due to cutting & machining will directly affect the final result of manufacture, the control of structural deformation and cutting deformation shall be throughout total manufacture process of such assembly. To realize the control of entire core shell assembly geometry, the key is to innovate and make breakthroughs on anti-deformation technique and then provide reliable technological foundations for the manufacture of HTGR metallic reactor internals. (author)

The size effect in metal cutting

Indian Academy of Sciences (India)

Since the shear stress and strain in metal cutting is unusually high, ... thus joining the transport of dislocations in accounting for the total slip of the shear plane. ... shear plane, and the important role compressive stress plays on the shear plane.

Reviews on laser cutting technology for industrial applications

Science.gov (United States)

Muangpool, T.; Pullteap, S.

2018-03-01

In this paper, an overview of the laser technology applied for the industrial has been reviewed. In general, this technology was used in several engineering applications such as industrial, medical, science, research sectors, etc. Focusing on the laser technology in the industrial section, it was, normally, employed for many purposes i.e. target marking, welding, drilling, and also cutting. Consequently, the laser cutting technology was, however, divided into three classifications YAG, CO2, and fiber laser, respectively. Each laser types have different advantages and disadvantages depending on the material type. The advantages by using laser cutting compared with the general cutting machines were exploited in terms of narrow kerf, high cutting speed, low heat-affected zone (HAZ), improve efficiency of the cutting process, high accuracy, etc. However, the main objectives from the technology used were increasing of the products and also decreasing the production cost. In the opposite way, some disadvantages of the technology were summarized by complexity to operate, high maintenance cost, and also high power consumption. In Thailand industry, there were many factories used this technology as a cutting process. Unfortunately, only few researches were published. It might explains that this technology were difficulty to develop, high investment, and also easy to import from aboard. For becoming to the Thailand 4.0 community, the Thailand industry might awareness to reduce the importing machine and boosting some policies to create novel innovative / know-how from the own country.

Research on NC laser combined cutting optimization model of sheet metal parts

Science.gov (United States)

Wu, Z. Y.; Zhang, Y. L.; Li, L.; Wu, L. H.; Liu, N. B.

2017-09-01

The optimization problem for NC laser combined cutting of sheet metal parts was taken as the research object in this paper. The problem included two contents: combined packing optimization and combined cutting path optimization. In the problem of combined packing optimization, the method of “genetic algorithm + gravity center NFP + geometric transformation” was used to optimize the packing of sheet metal parts. In the problem of combined cutting path optimization, the mathematical model of cutting path optimization was established based on the parts cutting constraint rules of internal contour priority and cross cutting. The model played an important role in the optimization calculation of NC laser combined cutting.

Radioactive wear measurements of cutting tools made of metal in cutting aluminium alloys

International Nuclear Information System (INIS)

Frevert, E.

1977-01-01

The possibility of making quick checkings of the inhomogeneities of turning materials with radioactive wear measurements has been tested. After activation analysis of the long-lived radioisotopes of cutting tools made of hard metal a method for loss-free collection of the turnings has been developed. The detection limit of the abrasion is about 10 -8 g, the measuring times are 5-10 minutes. Special radiation protection measures are not necessary. An analysis of the abrasion showed that at the beginning of cutting the amount of cobalt is 6 times higher than in the normal composition of the used cutting tools. (author)

Carbon nanotube reinforced metal binder for diamond cutting tools

DEFF Research Database (Denmark)

Sidorenko, Daria; Mishnaevsky, Leon; Levashov, Evgeny

2015-01-01

The potential of carbon nanotube reinforcement of metallic binders for the improvement of quality and efficiency of diamond cutting wheels is studied. The effect of multi-walled carbon nanotube (MWCNT) reinforcement on the mechanical properties i.e. hardness, Young modulus, strength and deformation...... of grain size of the structural constituents of the binder, what in turn leads to the improved simultaneously hardness, Young modulus, plastic extension, bending strength and performances of the metallic binders. Comparing service properties of diamond end-cutting drill bits with and without MWCNT one...

Laser Cutting, Development Trends

DEFF Research Database (Denmark)

Olsen, Flemming Ove

1999-01-01

In this paper a short review of the development trends in laser cutting will be given.The technology, which is the fastest expanding industrial production technology will develop in both its core market segment: Flat bed cutting of sheet metal, as it will expand in heavy industry and in cutting...... of 3-dimensional shapes.The CO2-laser will also in the near future be the dominating laser source in the market, although the new developments in ND-YAG-lasers opens for new possibilities for this laser type....

An evaluation of alternative reactor vessel cutting technologies for the experimental boiling water reactor at Argonne National Laboratory

International Nuclear Information System (INIS)

Boing, L.E.; Henley, D.R.; Manion, W.J.; Gordon, J.W.

1989-12-01

Metal cutting techniques that can be used to segment the reactor pressure vessel of the Experimental Boiling Water Reactor (EBWR) at Argonne National Laboratory (ANL) have been evaluated by Nuclear Energy Services. Twelve cutting technologies are described in terms of their ability to perform the required task, their performance characteristics, environmental and radiological impacts, and cost and schedule considerations. Specific recommendations regarding which technology should ultimately be used by ANL are included. The selection of a cutting method was the responsibility of the decommissioning staff at ANL, who included a relative weighting of the parameters described in this document in their evaluation process. 73 refs., 26 figs., 69 tabs

An evaluation of alternative reactor vessel cutting technologies for the experimental boiling water reactor at Argonne National Laboratory

Energy Technology Data Exchange (ETDEWEB)

Boing, L.E.; Henley, D.R. (Argonne National Lab., IL (USA)); Manion, W.J.; Gordon, J.W. (Nuclear Energy Services, Inc., Danbury, CT (USA))

1989-12-01

Metal cutting techniques that can be used to segment the reactor pressure vessel of the Experimental Boiling Water Reactor (EBWR) at Argonne National Laboratory (ANL) have been evaluated by Nuclear Energy Services. Twelve cutting technologies are described in terms of their ability to perform the required task, their performance characteristics, environmental and radiological impacts, and cost and schedule considerations. Specific recommendations regarding which technology should ultimately be used by ANL are included. The selection of a cutting method was the responsibility of the decommissioning staff at ANL, who included a relative weighting of the parameters described in this document in their evaluation process. 73 refs., 26 figs., 69 tabs.

Experimental Research Using of MQL in Metal Cutting

Directory of Open Access Journals (Sweden)

G. Globočki Lakić

2013-12-01

Full Text Available In this paper an effect of using of minimal quantity lubrication (MQL technique in turning operations is presented. Experimental research was performed on carbon steel C45E. Technological parameters: depth of cut, feed rate and cutting speed were adjusted to semi-machining and roughing. Higher values ​​of feed and cutting speed were used, than recommended from literature and different types of cooling and lubrication in turning conditions were applied. As a conventional procedure and technology, lubrication with flooding was applied. As special lubrication the MQL technique was used. During research, monitoring of the cutting force, chip shape, tool wear and surface roughness was performed. Relations between parameters, material machinability and economy of process were analyzed.

High-performance thermal cutting techniques for underwater use

International Nuclear Information System (INIS)

Bach, F.W.

2002-01-01

Over the past few years, the Institute for Materials Research of the University of Hanover developed a new product family (Contact-Arc-Metal-X) of electrothermal techniques for underwater cutting of metal structures. This CAMX technology comprises contact arc metal cutting by means of a sword-shaped electrode, contact arc metal grinding with a rotating electrode, and contact arc metal drilling with an integrated interlocking mechanism. CAMC is characterized by its capability to cut components with complex structures. Undercuts and cavities constitute no obstacles in the process. CAMG is a technique for straight cutting characterized by its high cutting speeds. CAMD is able to produce countersunk boreholes and holes of any geometry. The integrated tensioning mechanism allows parts to be gripped and transported which could not be handled by conventional gripper systems. (orig.) [de

Drilling of metal matrix composites: cutting forces and chip formation

International Nuclear Information System (INIS)

Songmene, V.; Balout, B.; Masounave, J.

2002-01-01

Particulate metal matrix composites (MMCs) are known for their low weight and their high wear resistance, but also for the difficulties encountered during their machining. New aluminium MMCs containing with both soft lubricating graphite particles and hard particles (silicon carbide or alumina) with improved machinability were developed. This study investigates the drilling of these composites as compared to non-reinforced aluminium. The microstructure of chip, the cutting forces, the shear angles and the friction at tool-chip interface are used to compare the machinability of these composites. It was found that, during drilling of this new family of composites, the feed rate, and the nature of reinforcing particles govern the cutting forces. The mathematical models established by previous researchers for predicting the cutting forces when drilling metals were validated for these composites. The reinforcing particles within the composite help for chip segmentation, making the composite more brittle and easy to shear during the cutting process. (author)

A cutting-edge solution for 1µm laser metal processing

Science.gov (United States)

Baumbach, N.; Kühl, P.; Karam, J.; Jonkers, J.; Villarreal-Saucedo, F.; Reyes, M.

2017-02-01

The recent 1μm-laser cutting market is dominated by fiber and disk lasers due to their excellent beam quality of below 4mm*mrad. Teradiode's 4kW direct diode laser source achieves similar beam quality while having a different beam shape and shorter wavelengths which are known for higher absorption rates at the inclined front of the cutting keyhole. Research projects, such as the HALO Project, have additionally shown that polarized radiation and beams with shapes different from the typical LG00 lead to improved cut quality for ferrous and non-ferrous metals. [1] Diode laser have the inherent property of not being sensitive to back reflection which brings advantages in cutting high-reflective materials. The II-VI HIGHYAG laser cutting head BIMO-FSC offers the unique feature of machine controlled and continuous adjustment of both the focus diameter and the focus position. This feature is proven to be beneficial for cutting and piercing with high speed and small hole diameters. In addition, the optics are designed for lowest focus shift. As a leading laser processing head manufacturer, II-VI HIGHYAG qualified its BIMO-FSC MZ (M=magnification, Z=focus position) cutting head for Teradiode's 4kW direct diode laser source to offer a cutting-edge solution for highpower laser cutting. Combining the magnification ability of the cutting head with this laser source, customers experience strong advantages in cutting metals in broad thickness ranges. Thicknesses up to 25mm mild steel can easily be cut with excellent edge quality. Furthermore, a new optical setup equivalent to an axicon with a variable axicon angle is demonstrated which generates variable sized ring spots. The setup provides new degrees of freedom to tailor the energy distribution for even higher productivity and quality.

Cutting of metal components by intergranular cracking

International Nuclear Information System (INIS)

Chavand, J.; Gauthier, A.; Lopez, J.J.; Tanis, G.

1985-01-01

The objective of this contract was to study a new steel-sheet cutting technique for dismantling nuclear installations without in principle producing secondary waste. This technique is based on intergranular cracking of steel induced by the combined action of penetration of molten metal into the steel and application of a mechanical load. Cutting has been achieved for stainless-steel sheets with thicknesses ranging from a few mm to 50 mm and for carbon-steel plates with thicknesses between 20 and 60 mm. For carbon steel is seems possible that components as thick as 100 mm can be cut. The tests have permitted selection of the heating methods and determination of the cracking parameters for the materials and range of thickness studied. In the case of thin sheets, results were obtained for cutting in varied positions suited to the techniques of dismantling in hot cells. A temperature-measuring system using an infrared camera has been developed to determine the variation of the temperature field established in the component. In association with the three-dimensional computation code COCO developed by the CEA, this system permits prediction of the changes in stresses in the cracked zone when the cutting parameters are modified. 34 figs

ENVIRONMENTALLY REDUCING OF COOLANTS IN METAL CUTTING

Directory of Open Access Journals (Sweden)

Veijo KAUPPINEN

2012-11-01

Full Text Available Strained environment is a global problem. In metal industries the use of coolant has become more problematic in terms of both employee health and environmental pollution. It is said that the use of coolant forms approximately 8 - 16 % of the total production costs.The traditional methods that use coolants are now obviously becoming obsolete. Hence, it is clear that using a dry cutting system has great implications for resource preservation and waste reduction. For this purpose, a new cooling system is designed for dry cutting. This paper presents the new eco-friendly cooling innovation and the benefits gained by using this method. The new cooling system relies on a unit for ionising ejected air. In order to compare the performance of using this system, cutting experiments were carried out. A series of tests were performed on a horizontal turning machine and on a horizontal machining centre.

Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

Science.gov (United States)

Dong, Lei; Schneider, Judy

2009-01-01

The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

SIZE DISTRIBUTION AND RATE OF PRODUCTION OF AIRBORNE PARTICULATE MATTER GENERATED DURING METAL CUTTING

International Nuclear Information System (INIS)

Ebadian, M.A.; Dua, S.K.; Hillol Guha

2001-01-01

During deactivation and decommissioning activities, thermal cutting tools, such as plasma torch, laser, and gasoline torch, are used to cut metals. These activities generate fumes, smoke and particulates. These airborne species of matter, called aerosols, may be inhaled if suitable respiratory protection is not used. Inhalation of the airborne metallic aerosols has been reported to cause ill health effects, such as acute respiratory syndrome and chromosome damage in lymphocytes. In the nuclear industry, metals may be contaminated with radioactive materials. Cutting these metals, as in size reduction of gloveboxes and tanks, produces high concentrations of airborne transuranic particles. Particles of the respirable size range (size < 10 microm) deposit in various compartments of the respiratory tract, the fraction and the site in the respiratory tract depending on the size of the particles. The dose delivered to the respiratory tract depends on the size distribution of the airborne particulates (aerosols) and their concentration and radioactivity/toxicity. The concentration of airborne particulate matter in an environment is dependent upon the rate of their production and the ventilation rate. Thus, measuring aerosol size distribution and generation rate is important for (1) the assessment of inhalation exposures of workers, (2) the selection of respiratory protection equipment, and (3) the design of appropriate filtration systems. Size distribution of the aerosols generated during cutting of different metals by plasma torch was measured. Cutting rates of different metals, rate of generation of respirable mass, as well as the fraction of the released kerf that become respirable were determined. This report presents results of these studies. Measurements of the particles generated during cutting of metal plates with a plasma arc torch revealed the presence of particles with mass median aerodynamic diameters of particles close to 0.2 micro

TECHNOLOGICAL ADVANCEMENT OF DEPOSIT WELDING AND GAS LASER CUTTING TO INCREASE THE EFFICIENCY OF THE BIMETALLIC TOOL PRODUCTION

Directory of Open Access Journals (Sweden)

Burlachenko Oleg Vasil’evich

2017-08-01

Full Text Available Deposit welding is the application of a layer of metal on the surface of a product using fusion welding. In this paper, we consider the method of improving the technology of gas laser cutting, which makes it possible to achieve a high productivity of manufacturing a bimetallic tool. The present paper is concerned with the advantages of gas laser cutting which allows to consider this particular process of separating materials as highly-productive, low-waste, and advanced method of removing allowances of weld-deposit high-speed steel on the working surfaces of bimetallic tool. Urgency of the use of deposit welding and gas laser cutting to improve the efficiency of production of bimetallic tool is shown. The comparative analysis of gas-laser cutting and other cutting methods is given according to the geometrical parameters of cutting and surface quality. Analysis of the results of experimental studies has confirmed the high technological attractiveness and economic efficiency of manufacturing composite structures of punches and matrices when applying deposit welding of cutting parts with high-speed steels. The cost of dimensional processing of the welded cutting part is reduced by 4 to 6 times, while the manufacturing time is reduced by 6 to 12 times.

Plasma arc cutting: speed and cut quality

International Nuclear Information System (INIS)

Nemchinsky, V A; Severance, W S

2009-01-01

When cutting metal with plasma arc cutting, the walls of the cut are narrower at the bottom than at the top. This lack of squareness increases as the cutting speed increases. A model of this phenomenon, affecting cut quality, is suggested. A thin liquid layer, which separates the plasma from the solid metal to be melted, plays a key role in the suggested model. This layer decreases heat transfer from the plasma to the solid metal; the decrease is more pronounced the higher the speed and the thicker the liquid metal layer. Since the layer is thicker at the bottom of the cut, the heat transfer effectiveness is lower at the bottom. The decrease in heat transfer effectiveness is compensated by the narrowness of the cut. The suggested model allows one to calculate the profile of the cut. The result of the calculations of the cutting speeds for plates of various thicknesses, at which the squareness of the cut is acceptable, agrees well with the speeds recommended by manufacturers. The second effect considered in the paper is the deflection of the plasma jet from the vertical at a high cutting speed. A qualitative explanation of this phenomenon is given. We believe the considerations of this paper are pertinent to other types of cutting with moving heat sources.

Fast for sure: new developments in laser beam cutting of thin sheet metal; Mit Sicherheit schnell: neue Entwicklungen zum Laserstrahlschneiden von Fein- und Feinstblechen

Energy Technology Data Exchange (ETDEWEB)

Petring, D.; Schneider, F.; Thelen, C.; Poprawe, R.l [Fraunhofer-Institut fuer Lasertechnik (ILT), Aachen (Germany)

1999-04-01

Presently laser beam cutting is a rapidly developing technology. New laser sources with higher power and improved beam quality as well as the modern drive and control equipment together with advanced process developments allow a significant increase in cutting speed at excellent quality features. Recent results in laser beam slitting of sheet metal coils and in fast cutting of car body sheets illustrate this trend. It will be continued be even higher powers and new types of lasers. (orig.)

Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System

International Nuclear Information System (INIS)

Kim, Sung Kyun; Lee, Dong Gyu; Lee, Kune Woo; Song, Oh Seop

2009-01-01

Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

Liquid nitrogen-cooled diamond-wire concrete cutting. Innovative technology summary report

International Nuclear Information System (INIS)

1998-12-01

Liquid nitrogen-cooled diamond-wire concrete cutting can be used to cut through thick concrete walls, floors, and structures without using water to cool the cutting wire. The diamond wire is cooled with liquid nitrogen in a 0.9-m (3-ft) long by 7.6-cm (3-in.) diameter pipe housing. The nitrogen evaporates, so no contaminated liquid waste is generated. Other than the use of liquid nitrogen, the system is a conventional diamond-wire saw assembly with remote hydraulic controls. Setup of the hydraulic-powered drive wheel and the diamond wire for cutting requires a relatively short period of time using people with minimal training. Concrete dust generated during the cutting is considerable and requires control. The production rate of this improved technology is 0.78 m 2 /hr (8.4 ft 2 /hr). The production rates of traditional (baseline) water-cooled diamond-wire cutting and circular saw cutting technologies are 1.11 m 2 /hr (12 ft 2 /hr), and 0.45 m 2 /hr (4.8 ft 2 /hr), respectively. The liquid nitrogen-cooled system costs 189% more than conventional diamond-wire cutting if contaminated liquid wastes collection, treatment, and disposal are not accounted for with the baseline. The new technology was 310% more costly than a conventional diamond circular saw, under the conditions of this demonstration (no wastewater control). For cutting a 0.9-m x 3.7-m (3-ft x 12-ft) wall, the improved technology costs $17,000, while baseline diamond-wire cutting would cost $9,000 and baseline circular-saw cutting would cost $5,500. The improved system may cost less than the baseline technologies or may be comparable in cost if wastewater control is included

Liquid nitrogen-cooled diamond-wire concrete cutting. Innovative technology summary report

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-01

Liquid nitrogen-cooled diamond-wire concrete cutting can be used to cut through thick concrete walls, floors, and structures without using water to cool the cutting wire. The diamond wire is cooled with liquid nitrogen in a 0.9-m (3-ft) long by 7.6-cm (3-in.) diameter pipe housing. The nitrogen evaporates, so no contaminated liquid waste is generated. Other than the use of liquid nitrogen, the system is a conventional diamond-wire saw assembly with remote hydraulic controls. Setup of the hydraulic-powered drive wheel and the diamond wire for cutting requires a relatively short period of time using people with minimal training. Concrete dust generated during the cutting is considerable and requires control. The production rate of this improved technology is 0.78 m{sup 2}/hr (8.4 ft{sup 2}/hr). The production rates of traditional (baseline) water-cooled diamond-wire cutting and circular saw cutting technologies are 1.11 m{sup 2}/hr (12 ft{sup 2}/hr), and 0.45 m{sup 2}/hr (4.8 ft{sup 2}/hr), respectively. The liquid nitrogen-cooled system costs 189% more than conventional diamond-wire cutting if contaminated liquid wastes collection, treatment, and disposal are not accounted for with the baseline. The new technology was 310% more costly than a conventional diamond circular saw, under the conditions of this demonstration (no wastewater control). For cutting a 0.9-m x 3.7-m (3-ft x 12-ft) wall, the improved technology costs $17,000, while baseline diamond-wire cutting would cost $9,000 and baseline circular-saw cutting would cost $5,500. The improved system may cost less than the baseline technologies or may be comparable in cost if wastewater control is included.

Dictionary: Welding, cutting and allied processes. Pt. 2

International Nuclear Information System (INIS)

Kleiber, A.W.

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology. (orig./HP) [de

Robotics Technology Development Program Cross Cutting and Advanced Technology

International Nuclear Information System (INIS)

Harrigan, R.W.; Horschel, D.S.

1994-01-01

Need-based cross cutting technology is being developed which is broadly applicable to the clean up of hazardous and radioactive waste within the US Department of Energy's complex. Highly modular, reusable technologies which plug into integrated system architectures to meet specific robotic needs result from this research. In addition, advanced technologies which significantly extend current capabilities such as automated planning and sensor-based control in unstructured environments for remote system operation are also being developed and rapidly integrated into operating systems

An Experimental Study of the Cutting Forces in Metal Turning

Directory of Open Access Journals (Sweden)

Zoltan Iosif Korka

2013-09-01

Full Text Available Cutting forces are classified among the most important technological parameters in machining process. Cutting forces are the background for the evaluation of the necessary machining power, as well as for dimensioning of the tools. Cutting forces are also having a major influence on the deformation of the work piece machined, its dimensional accuracy, and machining system stability.

Effects of heavy metal pollution on enzyme activities in railway cut slope soils.

Science.gov (United States)

Meng, Xiaoyi; Ai, Yingwei; Li, Ruirui; Zhang, Wenjuan

2018-03-07

Railway transportation is an important transportation mode. However, railway transportation causes heavy metal pollution in surrounding soils. Heavy metal pollution has a serious negative impact on the natural environment, including a decrease of enzyme activities in soil and degradation of sensitive ecosystems. Some studies investigated the heavy metal pollution at railway stations or certain transportation hubs. However, the pollution accumulated in artificial cut slope soil all along the rails is still questioned. The interest on non-point source pollution from railways is increasing in an effort to protect the soil quality along the line. In this study, we studied spatial distributions of heavy metals and five enzyme activities, i.e., urease (UA), saccharase (SAC), protease (PRO), catalase (CAT), and polyphenol oxidase (POA) in the soil, and the correlation among them beside three different railways in Sichuan Province, China, as well. Soil samples were respectively collected from 5, 10, 25, 50, 100, and 150 m away from the rails (depth of 0-8 cm). Results showed that Mn, Cd, Cu, and Zn were influenced by railway transportation in different degrees while Pb was not. Heavy metal pollution was due to the abrasion of the gravel bed as well as the tracks and freight transportation which caused more heavy metal pollution than passenger transportation. Enzymatic activities were significantly negatively correlated with heavy metals in soils, especially Zn and Cu. Finally, it is proposed that combined use of PRO and POA activities could be an indicator of the heavy metal pollution in cut slope soils. The protective measures aimed at heavy metal pollution caused by railway transportation in cut slope soils are urgent.

Contaminated Metal Components in Dismantling by Hot Cutting Processes

International Nuclear Information System (INIS)

Cesari, Franco G.; Conforti, Gianmario; Rogante, Massimo; Giostri, Angelo

2006-01-01

During the preparatory dismantling activities of Caorso's Nuclear Power Plant (NPP), an experimental campaign using plasma and oxyacetylene metal cutting processes has been performed and applied to plates and tubes exposed to the coolant steam of the reactor. The plant (Boiling Water Reactor, 870 MWe) was designed and built in the 70's, and it was fully operating by 1981 to 1986 being shut down after 1987 Italy's poll that abrogated nuclear power based on U235 fission. The campaign concerns no activated materials, even if the analyses have been performed of by use contaminated components under the free release level, not yet taking into account radioactivity. In this paper, the parameters related to inhalable aerosol, solid and volatile residuals production have been, studied during hot processes which applies the same characteristics of the cutting in field for the dismantling programs of Caorso NPP. The technical parameters such as cutting time and cutting rate vs. pipe diameter/thickness/schedule or plate thickness for ferritic alloys and the emissions composition coming from the sectioning are also reported. The results underline the sort of trouble that can emerge in the cutting processes, in particular focusing on the effects comparison between the two cutting processes and the chemical composition of powders captured by filtering the gaseous emission. Some preliminary considerations on methodology to be used during the dismantling have been presented. (authors)

Study on underwater plasma arc cutting technology

International Nuclear Information System (INIS)

Yada, Toshio; Nakamura, Uhachiro; Tomidokoro, Sakae; Fukuzawa, Mitsuo

1980-01-01

The zirconium alloy tube of the impile creep test facility had been subjected to inner pressure in the Japan Material Testing Reactor (JMTR) environment. In the near future, it will be necessary to dismantle the facility and to take out the tube for such examinations as irradiation effects on material properties. In order to establish the dismantling technology for the radioactive facility, a study on underwater plasma arc cutting has been carried out since 1977. Primarily, optimum underwater cutting sequence and conditions were studied in details for developing the remote control handling and the cutting system. Further, the amounts of particles suspended in water as well as those contained in bubbled gas were quantitatively analyzed for developing a safe removal system for contaminants which were produced by cutting the radioactive material. As a result of this study, it has been concluded that the underwater plasma arc cutting method is generally suitable and effective for dismantling such radioactive material as the impile creep test facility of the JMTR. (author)

New pulsed YAG laser performances in cutting thick metallic materials for nuclear applications

International Nuclear Information System (INIS)

Alfille, J.P.; Prunele, D. de; Pilot, G.

1996-01-01

The purpose of this study was to evaluate the capacities of the pulsed YAG laser thick cutting on metallic material and to compare with the CO 2 laser capacities. Stainless steel (304L) cutting tests were made in air and underwater using CO 2 and YAG lasers. A performance assessment was made for each laser and the wastes produced in the cutting operation were measured and the gases and the aerosols analyzed. The results show that the pulsed YAG laser is high performance tool for thick cutting and particularly attractive for nuclear applications

Melt Flow and Energy Limitation of Laser Cutting

Directory of Open Access Journals (Sweden)

Pavel Hudeček

2016-01-01

Full Text Available Laser technology is a convertible technology for plenty of parts in most materials. Laser material processing for industrial manufacturing applications is today a widespread procedure for welding, cutting, marking and micro machining of metal and plastic parts and components. Involvement and support this huge mass-production industry of laser cutting, new technology and dry-process using lasers were and are being actively developed. Fundamentally, industrial laser cutting or other applications on industry should satisfy the four key practical application issues including “Quality or Performance”, “Throughput or Speed”, “Cost or Total Ownership Cost”, and “Reliability”. Laser requires for examples several complicated physical factors to be resolved including die strength to be enable good wire-bonding and survival of severe cycling test, clean cutting wall surface, good cutting of direct attach film, and proper speed of cutting for achieving economy of throughput. Some example of maximum cutting rate, wherewith is normally limited laser energy, cutting speed is depend on type laser, different of cutting with one laser beam and beam pattern and applied laser power/material thickness will be introduced in this paper.

Numerical analysis of the effect of the TEM00 radiation mode polarisation on the cut shape in laser cutting of thick metal sheets

International Nuclear Information System (INIS)

Zaitsev, A V; Kovalev, O B; Orishich, Anatolii M; Fomin, V M

2005-01-01

The effect of polarisation of a Gaussian beam on the radiation absorption during laser cutting of metals is investigated. A generalised formula is proposed for calculating the absorption coefficient, which describes the polarisation of three types (linear, elliptical, and circular), taking into account the fact that the beam may interact with a metal surface of an arbitrary shape. A comparison with the existing analogues (in the cases of linear and circular radiation polarisation) confirmed the advantage of employing the formula for the spatial description of the shape of the surface produced, which is highly important for processing (cutting, welding, drilling) of thick materials. The effect of laser radiation characteristics on the surface shape and cut depth in cutting stainless steel sheets is investigated numerically. It is shown for the first time that the cutting of materials by the TEM 00 beam is most efficient when the beam has elliptical polarisation directed along the direction of beam displacement and characterised by a specific axial ratio. (laser applications and other topics in quantum electronics)

Device for safe disposal of non-utilizable cuttings from depleted uranium metal

International Nuclear Information System (INIS)

Fiala, B.

1991-01-01

A device was developed for the production of U 3 O 8 from cuttings of depleted uranium metal or of uranium metal waste whose surface area is sufficiently large for combustion. The waste may contain organic impurities or other metals. The purity of the U 3 O 8 thus obtained is about 98%. Tests gave evidence that the combustion facility meets all requirements set forth by hygienic and ecological regulations. (Z.M.). 1 fig

Experiments on sheet metal shearing

OpenAIRE

Gustafsson, Emil

2013-01-01

Within the sheet metal industry, different shear cutting technologies are commonly used in several processing steps, e.g. in cut to length lines, slitting lines, end cropping etc. Shearing has speed and cost advantages over competing cutting methods like laser and plasma cutting, but involves large forces on the equipment and large strains in the sheet material.Numerical models to predict forces and sheared edge geometry for different sheet metal grades and different shear parameter set-ups a...

CO sub 2 laser cutting of ceramics and metal-ceramic composites. CO sub 2 -Laserschneiden von Keramik und Metall-Keramik-Verbunden

Energy Technology Data Exchange (ETDEWEB)

Wielage, B.; Drozak, J. (Dortmund Univ. (Germany, F.R.). Lehrstuhl fuer Werkstofftechnologie)

1991-01-01

Oxide and non-oxide ceramics as well as active brazed and APS-sprayed metal-ceramic composites are cut by means of a 1500 Watt CO{sub 2} laser. In this context, the experience from ceramics cutting applications is applied to laser cutting of composites. The process parameters, which are adjusted to the property profile and the thickness of the material, permit cutting of ceramics of a maximum thickness of 10 mm with optimal cut edge quality and minimum damage to the material. The parameter sets were also optimized in the case of laser-cut active brazed and plasma-sprayed composites. In terms of roughness, composition and structure of the cut edge, composites can be optimally cut using oxygen as process gas. (orig.).

Cutting edge technology to enhance nursing classroom instruction at Coppin State University.

Science.gov (United States)

Black, Crystal Day; Watties-Daniels, A Denyce

2006-01-01

Educational technologies have changed the paradigm of the teacher-student relationship in nursing education. Nursing students expect to use and to learn from cutting edge technology during their academic careers. Varied technology, from specified software programs (Tegrity and Blackboard) to the use of the Internet as a research medium, can enhance student learning. The authors provide an overview of current cutting edge technologies in nursing classroom instruction and its impact on future nursing practice.

Observation of the molten metal behaviors during the laser cutting of thick steel specimens using attenuated process images

International Nuclear Information System (INIS)

Tamura, Koji; Yamagishi, Ryuichiro

2017-01-01

Molten metal behaviors during the laser cutting of carbon steel and stainless steel specimens up to 300 mm in thickness were observed to dismantle large steel objects for the nuclear decommissioning, where attenuated process images from both steels were observed for detailed process analysis. Circular and rod-like molten metal structures were observed at the laser irradiated region depending on the assist gas flow conditions. Molten metal blow-off and flow processes were observed as cutting processes. The observations were explained by the aerodynamic interaction of the melted surface layer. The method is useful for the detailed observation of the molten metal behaviors, and the results are informative to understand and optimize the laser cutting process of very thick steel specimens. (author)

Generation of segmental chips in metal cutting modeled with the PFEM

Science.gov (United States)

Rodriguez Prieto, J. M.; Carbonell, J. M.; Cante, J. C.; Oliver, J.; Jonsén, P.

2017-09-01

The Particle Finite Element Method, a lagrangian finite element method based on a continuous Delaunay re-triangulation of the domain, is used to study machining of Ti6Al4V. In this work the method is revised and applied to study the influence of the cutting speed on the cutting force and the chip formation process. A parametric methodology for the detection and treatment of the rigid tool contact is presented. The adaptive insertion and removal of particles are developed and employed in order to sidestep the difficulties associated with mesh distortion, shear localization as well as for resolving the fine-scale features of the solution. The performance of PFEM is studied with a set of different two-dimensional orthogonal cutting tests. It is shown that, despite its Lagrangian nature, the proposed combined finite element-particle method is well suited for large deformation metal cutting problems with continuous chip and serrated chip formation.

Modelling the tuned criticality in stick-slip friction during metal cutting

International Nuclear Information System (INIS)

Wang, Q; Ye, G G; Dai, L H; Lu, C

2015-01-01

Cutting is a ubiquitous process in nature and man-made systems. Here we demonstrate that, based on morphological patterns observed in experiments, the friction behaviour of metal cutting exhibits a criticality with cutting speed as a tuned parameter. The corresponding stick-slip events can be described by a power law distribution. A dynamic thermo-mechanical model is developed to investigate how such a tuned criticality occurs. It is shown that, in terms of the linear stability analysis, stick-slip friction is due to the thermo-mechanical instability and dynamical interaction between shear dissipation and nonlinear friction. Moreover, there is a secondary transition from a criticality state to a limit cycle that is dominated by the inertia effect, which is similar to the frequency lock phenomenon in a forced Duffing oscillator. (paper)

Thermocouple and infrared sensor-based measurement of temperature distribution in metal cutting.

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-12

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Direct Metal Laser Sintering: A Digitised Metal Casting Technology

OpenAIRE

Venkatesh, K. Vijay; Nandini, V. Vidyashree

2013-01-01

Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

Direct metal laser sintering: a digitised metal casting technology.

Science.gov (United States)

Venkatesh, K Vijay; Nandini, V Vidyashree

2013-12-01

Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

An evaluation of alternative reactor vessel cutting technologies for the decommissioning of the experimental boiling water reactor at Argonne National Laboratory

International Nuclear Information System (INIS)

Boing, L.E.; Henley, D.R.; Manion, W.J.; Gordon, J.W.

1991-01-01

This paper will detail (1) a brief overview of the current status of the EBWR D ampersand D Project, and (2) the results of a study performed to evaluate the metal cutting technologies available to size reduce the EBWR reactor vessel. The techniques evaluated were: Plasma arc, Arc saw, Oxyacetylene, Electric arc gouging, Mechanical cladding removal/flame cutting, Exothermic reaction, Diamond wire, Water jet, Laser, Mechanical milling, Controlled explosives, and Electrical discharge. After a detailed review of these 12 techniques, the decision was made by ANL that the most appropriate method for segmenting the EBWR reactor vessel would be to rift the vessel from the vessel cavity and use an abrasive water jet positioned on the main floor to perform the cutting of the reactor vessel

Effect of Moisture Content of Paper Material on Laser Cutting

Science.gov (United States)

Stepanov, Alexander; Saukkonen, Esa; Piili, Heidi; Salminen, Antti

Laser technology has been used in industrial processes for several decades. The most advanced development and implementation took place in laser welding and cutting of metals in automotive and ship building industries. However, there is high potential to apply laser processing to other materials in various industrial fields. One of these potential fields could be paper industry to fulfill the demand for high quality, fast and reliable cutting technology. Difficulties in industrial application of laser cutting for paper industry are associated to lack of basic information, awareness of technology and its application possibilities. Nowadays possibilities of using laser cutting for paper materials are widened and high automation level of equipment has made this technology more interesting for manufacturing processes. Promising area of laser cutting application at paper making machines is longitudinal cutting of paper web (edge trimming). There are few locations at a paper making machine where edge trimming is usually done: wet press section, calender or rewinder. Paper web is characterized with different moisture content at different points of the paper making machine. The objective of this study was to investigate the effect of moisture content of paper material on laser cutting parameters. Effect of moisture content on cellulose fibers, laser absorption and energy needed for cutting is described as well. Laser cutting tests were carried out using CO2 laser.

Advanced technologies for decontamination and conversion of scrap metal

International Nuclear Information System (INIS)

Valerie MacNair; Steve Sarten; Thomas Muth; Brajendra Mishra

1999-01-01

The Department of Energy (DOE) faces the task of decommissioning much of the vast US weapons complex. One challenge of this effort includes the disposition of large amounts of radioactively contaminated scrap metal (RSM) including but not limited to steel, nickel, copper, and aluminum. The decontamination and recycling of RSM has become a key element in the DOE's strategy for cleanup of contaminated sites and facilities. Recycling helps to offset the cost of decommissioning and saves valuable space in the waste disposal facilities. It also reduces the amount of environmental effects associated with mining new metals. Work on this project is geared toward finding decontamination and/or recycling alternatives for the RSM contained in the decommissioned gaseous diffusion plants including approximately 40,000 tons of nickel. The nickel is contaminated with Technetium-99, and is difficult to remove using traditional decontamination technologies. The project, titled ''Advanced Technologies for Decontamination and Conversion of Scrap Metal'' was proposed as a four phase project. Phase 1 and 2 are complete and Phase 3 will complete May 31, 1999. Stainless steel made from contaminated nickel barrier was successfully produced in Phase 1. An economic evaluation was performed and a market study of potential products from the recycled metal was completed. Inducto-slag refining, after extensive testing, was eliminated as an alternative to remove technetium contamination from nickel. Phase 2 included successful lab scale and pilot scale demonstrations of electrorefining to separate technetium from nickel. This effort included a survey of available technologies to detect technetium in volumetrically contaminated metals. A new process to make sanitary drums from RSM was developed and implemented. Phase 3 included a full scale demonstration of electrorefining, an evaluation of electro-refining alternatives including direct dissolution, melting of nickel into anodes, a laser cutting

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Directory of Open Access Journals (Sweden)

Abdil Kus

2015-01-01

Full Text Available In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M. Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-01

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining. PMID:25587976

Inhibition of acid mine drainage and immobilization of heavy metals from copper flotation tailings using a marble cutting waste

Science.gov (United States)

Tozsin, Gulsen

2016-01-01

Acid mine drainage (AMD) with high concentrations of sulfates and metals is generated by the oxidation of sulfide bearing wastes. CaCO3-rich marble cutting waste is a residual material produced by the cutting and polishing of marble stone. In this study, the feasibility of using the marble cutting waste as an acid-neutralizing agent to inhibit AMD and immobilize heavy metals from copper flotation tailings (sulfide- bearing wastes) was investigated. Continuous-stirring shake-flask tests were conducted for 40 d, and the pH value, sulfate content, and dissolved metal content of the leachate were analyzed every 10 d to determine the effectiveness of the marble cutting waste as an acid neutralizer. For comparison, CaCO3 was also used as a neutralizing agent. The average pH value of the leachate was 2.1 at the beginning of the experiment ( t = 0). In the experiment employing the marble cutting waste, the pH value of the leachate changed from 6.5 to 7.8, and the sulfate and iron concentrations decreased from 4558 to 838 mg/L and from 536 to 0.01 mg/L, respectively, after 40 d. The marble cutting waste also removed more than 80wt% of heavy metals (Cd, Cr, Cu, Ni, Pb, and Zn) from AMD generated by copper flotation tailings.

Grading technologies for the manufacture of innovative cutting blades

Science.gov (United States)

Rostek, Tim; Homberg, Werner

2018-05-01

Cutting blades for harvesting applications are used in a variety of agricultural machines. These parts are in contact with highly abrasive lawn clippings and often wear out within hours which results in high expensive re-sharpening maintenance. This paper relates to manufacturing techniques enhancing the durability of cutting blades based on a structural analysis of the prevailing wear mechanisms containing chipping and abrasive wear. Each mechanism results in specific demands on the cutting edge's mechanical characteristics. The design of evaluation methods respectively is one issue of the paper. This is basis for approaches to improve the cutting edge performance on purpose. On option to improve abrasive wear resistance and, thus, service life is the application of locally graded steel materials as semi-finished products for self-sharpening cutting blades. These materials comprise a layered structure consisting of a hard, wear resistant layer and a relatively softer layer which is lesser wear resistant. As the cutting blade is subjected to wear conditions, the less wear resistant layer wears faster than the relatively more wear resistant harder layer revealing a durable cross section of the cutting edge and, thus, cutting performance. Anyways, chipping is another key issue on the cutting edge's lifetime. Here, the cutting edges cross section by means of geometry and grind respectively as well as its mechanical properties matter. FEM analysis reveal innovative options to optimize the cross section of the blade as well as thermomechanical strengthening add further strength to reduce chipping. This paper contains a comprehensive strategy to improve cutting blades with use of innovative manufacturing technologies which apply application-specific graded mechanical characteristics and, thus, significantly improved performance characteristics.

Method of cutting radioactivated metal structures

International Nuclear Information System (INIS)

Takimoto, Yoshinori; Sakota, Kotaro; Hamamoto, Noboru; Harada, Keizo.

1985-01-01

Purpose: To improve the cutting performance to a level as comparable with that in air, as well as prevent the scattering of the radioactive materials upon cutting to the level as that in water cutting. Method: After igniting a gas cutting torch automatically, water spray by the local water sprayer is started by the actuation of a submerged pump, while a gas cutting manipulator is operated to cut the nuclear reactor pressure vessel. In this way, cutting exhaust gases resulted from the gas cutting torch are water-washed by the spray from the local water sprayer and falls within the nuclear rector pressure vessel in the form of water streams or droplets along the inner wall surface of the pressure vessel. Further, water is fed again to the local water sprayer by the submerged pump. (Kawakami, Y.)

Theoretical Models for Orthogonal Cutting

DEFF Research Database (Denmark)

De Chiffre, Leonardo

This review of simple models for orthogonal cutting was extracted from: “L. De Chiffre: Metal Cutting Mechanics and Applications, D.Sc. Thesis, Technical University of Denmark, 1990.”......This review of simple models for orthogonal cutting was extracted from: “L. De Chiffre: Metal Cutting Mechanics and Applications, D.Sc. Thesis, Technical University of Denmark, 1990.”...

Modeling nanostructural surface modifications in metal cutting by an approach of thermodynamic irreversibility: Derivation and experimental validation

Science.gov (United States)

Buchkremer, S.; Klocke, F.

2017-01-01

Performance and operational safety of many metal parts in engineering depend on their surface integrity. During metal cutting, large thermomechanical loads and high gradients of the loads concerning time and location act on the surfaces and may yield significant structural material modifications, which alter the surface integrity. In this work, the derivation and validation of a model of nanostructural surface modifications in metal cutting are presented. For the first time in process modeling, initiation and kinetics of these modifications are predicted using a thermodynamic potential, which considers the interdependent developments of plastic work, dissipation, heat conduction and interface energy as well as the associated productions and flows of entropy. The potential is expressed based on the free Helmholtz energy. The irreversible thermodynamic state changes in the workpiece surface are homogenized over the volume in order to bridge the gap between discrete phenomena involved with the initiation and kinetics of dynamic recrystallization and its macroscopic implications for surface integrity. The formulation of the thermodynamic potential is implemented into a finite element model of orthogonal cutting of steel AISI 4140. Close agreement is achieved between predicted nanostructures and those obtained in transmission electron microscopical investigations of specimen produced in cutting experiments.

Trend of laser cutting technology; Laser setsudan gijutsu no saikin no doko

Energy Technology Data Exchange (ETDEWEB)

Murai, T. [Mitsubishi Electric Corp., Tokyo (Japan)

1997-10-05

Recent trend of CO2 laser cutting is described. The cutting speed has increased five times in these seven years, and cutting is now performed at 8m/min for a hole that satisfies a circularity of 50{mu}m. In the low-speed domain, again, cutting accuracy is as high as 20{mu}m. In the cutting of thick plates, laser encounters some difficulties, which include the increased thermal load on optical parts and devices in the oscillator, lessened cutting condition tolerance, variation in the accuracy of products, difficult cutting, etc. Discussed in this report are measures for correcting factors affecting product quality with reference taken to a thick soft steel plate. A laser beam emitted by an oscillator is condensed by and projected through a condenser lens, and the condensing capability is affected by various factors, such as the beam mode order, beam diameter, and focal length, etc. What is important is to find out the optimal conditions. The assist gas has to satisfy certain conditions because it assumes an important role in controlling the discharge of molten metal from cut grooves, heat generated by oxidation reaction, and cooling. The properties of the material to be cut also exert some influence. In the case of thick plate cutting, the cutting capability is governed by the geometry to be fabricated. Also employed for the prevention of poor jobs due to improper condition switchover and cutting routes is an optimal cutting condition control technique. 3 refs., 12 figs.

29 CFR 1915.54 - Welding, cutting and heating of hollow metal containers and structures not covered by § 1915.12.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Welding, cutting and heating of hollow metal containers and... STANDARDS FOR SHIPYARD EMPLOYMENT Welding, Cutting and Heating § 1915.54 Welding, cutting and heating of... which have contained flammable substances shall, before welding, cutting, or heating is undertaken on...

Cutting-Edge Technologies and Social Media Use in Higher Education

Science.gov (United States)

Benson, Vladlena, Ed.; Morgan, Stephanie

2014-01-01

The inclusion of social media in higher education has transformed the way instructors teach and students learn. In order to effectively reach their students in this networked world, teachers must learn to utilize the latest technologies in their classrooms. "Cutting-Edge Technologies and Social Media Use in Higher Education" brings…

Multibeam Fibre Laser Cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove

The appearance of the high power high brilliance fibre laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating cutting laser, the CO2-laser. However, quality problems in fibre......-laser cutting have until now limited its application in metal cutting. In this paper the first results of proof-of-principle studies applying a new approach (patent pending) for laser cutting with high brightness short wavelength lasers will be presented. In the approach, multi beam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from 2 single mode fibre lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W of single...

Multibeam fiber laser cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove; Hansen, Klaus Schütt; Nielsen, Jakob Skov

2009-01-01

The appearance of the high power high brilliance fiber laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating Cutting laser, the CO2 laser. However, quality problems in fiber......-laser cutting have until now limited its application to metal cutting. In this paper the first results of proof-of-principle Studies applying a new approach (patent pending) for laser cutting with high brightness and short wavelength lasers will be presented. In the approach, multibeam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from two single mode fiber lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W...

Advanced technologies for decomtamination and conversion of scrap metal

Energy Technology Data Exchange (ETDEWEB)

Valerie MacNair; Steve Sarten; Thomas Muth; Brajendra Mishra

1999-05-27

The Department of Energy (DOE) faces the task of decommissioning much of the vast US weapons complex. One challenge of this effort includes the disposition of large amounts of radioactively contaminated scrap metal (RSM) including but not limited to steel, nickel, copper, and aluminum. The decontamination and recycling of RSM has become a key element in the DOE's strategy for cleanup of contaminated sites and facilities. Recycling helps to offset the cost of decommissioning and saves valuable space in the waste disposal facilities. It also reduces the amount of environmental effects associated with mining new metals. Work on this project is geared toward finding decontamination and/or recycling alternatives for the RSM contained in the decommissioned gaseous diffusion plants including approximately 40,000 tons of nickel. The nickel is contaminated with Technetium-99, and is difficult to remove using traditional decontamination technologies. The project, titled ``Advanced Technologies for Decontamination and Conversion of Scrap Metal'' was proposed as a four phase project. Phase 1 and 2 are complete and Phase 3 will complete May 31, 1999. Stainless steel made from contaminated nickel barrier was successfully produced in Phase 1. An economic evaluation was performed and a market study of potential products from the recycled metal was completed. Inducto-slag refining, after extensive testing, was eliminated as an alternative to remove technetium contamination from nickel. Phase 2 included successful lab scale and pilot scale demonstrations of electrorefining to separate technetium from nickel. This effort included a survey of available technologies to detect technetium in volumetrically contaminated metals. A new process to make sanitary drums from RSM was developed and implemented. Phase 3 included a full scale demonstration of electrorefining, an evaluation of electro-refining alternatives including direct dissolution, melting of nickel into anodes, a

CALCULATION OF LASER CUTTING COSTS

OpenAIRE

Bogdan Nedic; Milan Eric; Marijana Aleksijevic

2016-01-01

The paper presents description methods of metal cutting and calculation of treatment costs based on model that is developed on Faculty of mechanical engineering in Kragujevac. Based on systematization and analysis of large number of calculation models of cutting with unconventional methods, mathematical model is derived, which is used for creating a software for calculation costs of metal cutting. Software solution enables resolving the problem of calculating the cost of laser cutting, compar...

Information Commons Features Cutting-Edge Conservation and Technology

Science.gov (United States)

Gilroy, Marilyn

2011-01-01

This article features Richard J. Klarchek Information Commons (IC) at Loyola University Chicago, an all-glass library building on the shore of Chicago's Lake Michigan that is not only a state-of-the-art digital research library and study space--it also runs on cutting-edge energy technology. The building has attracted attention and visitors from…

INFLUENCE OF MACHINING TECHNOLOGIES ON VALUES OF RESIDUAL STRESSES OF OXIDE CUTTING CERAMICS

Directory of Open Access Journals (Sweden)

Jakub Němeček

2017-07-01

Full Text Available Currently, the intensive development of engineering ceramic and effort to replace sintered carbides as cutting materials are in progress. With the development of the sintering technology it is now possible to produce compact ceramic cutting samples with very good mechanical properties. The advantage of these materials is their easy accessibility and low purchase price. In this work, the influence of the finishing machine technology on the values of surface residual stresses of cutting ceramic samples Al2O3+TiC were studying. The samples were supplied by Moscow State University of Technology STANKIN. Measurements made in the X-ray diffraction laboratory at the Department of solid state engineering were performed for both the phases. The influence of the parameters of machining to residual stresses was studied and the resulting values were compared with each other.

Underwater laser cutting of metal structures

Energy Technology Data Exchange (ETDEWEB)

Alfille, J.P.; Prunele, D. de [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Direction des Technologies Avancees; Pilot, G. [CEA Centre d`Etudes de Fontenay-aux-Roses, 92 (France). Dept. de Protection de l`Environnement et des Installations; Fredrick, P.; Ramaswami, V.S.; Muys, P. [Radius Engineering, Gent (Belgium)

1994-12-31

Cutting tests were carried out on stainless steel (304L) in air and under 7 meters of water (application to reactor pools), using CO{sub 2} and YAG lasers; results concerned cutting speed, quality of cut, cutting thickness. By-products of sectioning operations using a CO{sub 2} laser were studied: dross, aerosols, suspended particles in water, gas analysis, chemical analysis of the aerosols. Same measurements are currently being taken in the case of the YAG laser with beam transported via optical fiber. (from author). 16 figs., 2 tabs., 3 refs.

Underwater laser cutting of metal structures

International Nuclear Information System (INIS)

Alfille, J.P.; Prunele, D. de

1994-01-01

Cutting tests were carried out on stainless steel (304L) in air and under 7 meters of water (application to reactor pools), using CO 2 and YAG lasers; results concerned cutting speed, quality of cut, cutting thickness. By-products of sectioning operations using a CO 2 laser were studied: dross, aerosols, suspended particles in water, gas analysis, chemical analysis of the aerosols. Same measurements are currently being taken in the case of the YAG laser with beam transported via optical fiber. (from author). 16 figs., 2 tabs., 3 refs

Submicron and ultrafine grained hardmetals for microdrills and metal cutting inserts

International Nuclear Information System (INIS)

Gille, G.; Szesny, B.; Dreyer, K.; Berg, H. van den; Schidt, J.; Gestrich, T.; Leitner, G.

2001-01-01

Although round tools as carbide drills and mills are dominating by far the application of submicron and ultrafine hardmetals the consumption for PCB microdrills had the strongest growth rate over the last decade. This paper deals with the latest developments of ultrafine hardmetals and their application for PCB microdrills and metal cutting inserts. Based on optimized processing and properties such as hardness, hot hardness, toughness, strength and wear resistance a new generation of microdrills is presented. In particular the failure probability of the microdrills could be considerably reduced and the number of drilling strokes was nearly doubled. Combining improved pressing behavior with proper doping and optimized processing new applications of submicron and ultrafine hardmetals could be obtained by using complex shaped metal cutting inserts. Apart from these application examples the paper gives some insight into fundamental investigations an sintering and properties of ultrafine hardmetals and shows in particular the influence of milling, doping and sintering an the properties of ultrafine hardmetals. The paper also presents a new ultrafine WC grade showing a 0.1 μm WC intercept of a sintered WC - 10 wt % Co structure and a hardness of HV 30 = 2050 for a 1 wt % mixed VC/Cr 3 C 2 doping. (author)

Self-contained pipe cutting shear. Innovative technology summary report

International Nuclear Information System (INIS)

1998-11-01

The US Department of Energy (DO) is in the process of decontaminating and decommissioning (D and D) many of its nuclear facilities throughout the country. Facilities have to be dismantled and demolition waste must be sized into manageable pieces for handling and disposal. Typically, the facilities undergoing D and D are contaminated, either chemically, radiologically, or both. In its D and D work, the DOE was in need of a tool capable of cutting steel and stainless steel pipe up to 6.4 cm in diameter. The self-contained pipe cutting shear was developed by Lukas Hydraulic GmbH and Co. KG to cut pipes up to 6.4 cm (2.5 in.) in diameter. This tool is a portable, hand-held hydraulic shear that is powered by a built-in rechargeable battery or a portable auxiliary rechargeable battery. Adding to its portability, it contains no hydraulic fluid lines or electrical cords, making it useful in congested areas or in areas with no power. Both curved and straight blades can be attached, making it adaptable to a variety of conditions. This tool is easy to set up, operates quietly, and cuts through pipes quickly. It is especially useful on contaminated pipes, as it crimps the ends while cutting and produces no residual cuttings. This shear is a valuable alternative to baseline technologies such as portable band saws, electric hacksaws, and other hydraulic shears. Costs using the innovative shear for cutting 2.5 cm (1-in.) pipe, for example, are comparable to costs using a conventional shear, approximately 80% of portable bandsaw costs and half of electric hacksaw costs

Experimental and analytical combined thermal approach for local tribological understanding in metal cutting

International Nuclear Information System (INIS)

Artozoul, Julien; Lescalier, Christophe; Dudzinski, Daniel

2015-01-01

Metal cutting is a highly complex thermo-mechanical process. The knowledge of temperature in the chip forming zone is essential to understand it. Conventional experimental methods such as thermocouples only provide global information which is incompatible with the high stress and temperature gradients met in the chip forming zone. Field measurements are essential to understand the localized thermo-mechanical problem. An experimental protocol has been developed using advanced infrared imaging in order to measure temperature distribution in both the tool and the chip during an orthogonal or oblique cutting operation. It also provides several information on the chip formation process such as some geometrical characteristics (tool-chip contact length, chip thickness, primary shear angle) and thermo-mechanical information (heat flux dissipated in deformation zone, local interface heat partition ratio). A study is carried out on the effects of cutting conditions i.e. cutting speed, feed and depth of cut on the temperature distribution along the contact zone for an elementary operation. An analytical thermal model has been developed to process experimental data and access more information i.e. local stress or heat flux distribution. - Highlights: • A thermal analytical model is proposed for orthogonal cutting process. • IR thermography is used during cutting tests. • Combined experimental and modeling approaches are applied. • Heat flux and stress distribution at the tool-chip interface are determined. • The decomposition into sticking and sliding zones is defined.

Influence of Cooling Rate in High-Temperature Area on Hardening of Deposited High-Cutting Chrome-Tungsten Metal

OpenAIRE

Malushin, N. N.; Valuev, Denis Viktorovich; Valueva, Anna Vladimirovna; Serikbol, A.; Borovikov, I. F.

2015-01-01

The authors study the influence of cooling rate in high-temperature area for thermal cycle of high-cutting chrome-tungsten metal weld deposit on the processes of carbide phase merging and austenite grain growth for the purpose of providing high hardness of deposited metal (HRC 64-66).

Attenuation of laser radiation by the flame of burning hydrocarbons and efficiency of remote cutting of metals

Science.gov (United States)

Gvozdev, S. V.; Glova, A. F.; Dubrovskii, V. Yu; Durmanov, S. T.; Krasyukov, A. G.; Lysikov, A. Yu; Smirnov, G. V.; Pleshkov, V. M.

2017-12-01

Mobile laser technological complex MLTC-20 with radiation power 20 kW and radiation wavelength 1.07 μm created in SRC RF TRINITI on the base of a three cw fiber Yb lasers is used successfully at remote cutting of the metalworks at carrying out of the emergency-reduction works on the out of control gas wells. In this work the results of the investigation of the possibility and the efficiency of laser radiation application for remote cutting of metals on the emergency oil wells have been presented. Measurements of the mean absorption coefficient of the radiation of a cw fiber Yb laser under its propagation in a flame of burning oil in dependence on radiation intensity have been carried out. It was shown that at the intensity ~104 W/cm2 the absorption coefficient traverses the maximum where its value is equal to ~0.1 cm-1, and at the intensity increasing to the values 105 - 106 W/cm2 it stabilizes on a small level ~5·10-3 - 10-2 cm-1. It is established that the maximal velocity and the efficiency of remote cutting of the steel plates with a thickness up to 10 mm by the radiation with the intensity 106 W/cm2 exceed these factors at the intensity 104 W/cm2. The possibility of the efficient remote cutting of steel plate with a thickness of 60 mm by laser radiation having the power 7.5 kW and the intensity 105 W/cm2 has been demonstrated.

Influence of Cooling Rate in High-Temperature Area on Hardening of Deposited High-Cutting Chrome-Tungsten Metal

International Nuclear Information System (INIS)

Malushin, N N; Valuev, D V; Valueva, A V; Serikbol, A; Borovikov, I F

2015-01-01

The authors study the influence of cooling rate in high-temperature area for thermal cycle of high-cutting chrome-tungsten metal weld deposit on the processes of carbide phase merging and austenite grain growth for the purpose of providing high hardness of deposited metal (HRC 64-66). (paper)

CALCULATION OF LASER CUTTING COSTS

Directory of Open Access Journals (Sweden)

Bogdan Nedic

2016-09-01

Full Text Available The paper presents description methods of metal cutting and calculation of treatment costs based on model that is developed on Faculty of mechanical engineering in Kragujevac. Based on systematization and analysis of large number of calculation models of cutting with unconventional methods, mathematical model is derived, which is used for creating a software for calculation costs of metal cutting. Software solution enables resolving the problem of calculating the cost of laser cutting, comparison' of costs made by other unconventional methods and provides documentation that consists of reports on estimated costs.

Machining of Some Difficult-to-Cut Materials with Rotary Cutting Tools

OpenAIRE

Stjernstoft, Tero

2004-01-01

Automobile and aero industries have an increasing interestin materials with improved mechanical properties. However, manyof these new materials are classified as difficult-to-cut withconventional tools. It is obvious that tools, cutting processesand cutting models has to be devel-oped parallel to materialsscience. In this thesis rotary cutting tools are tested as analternative toexpensive diamond or cubic bore nitridetools. Metal matrix composites mostly consist of a light metalalloy (such as...

Effect of reinforcement on the cutting forces while machining metal matrix composites–An experimental approach

Directory of Open Access Journals (Sweden)

Ch. Shoba

2015-12-01

Full Text Available Hybrid metal matrix composites are of great interest for researchers in recent years, because of their attractive superior properties over traditional materials and single reinforced composites. The machinabilty of hybrid composites becomes vital for manufacturing industries. The need to study the influence of process parameters on the cutting forces in turning such hybrid composite under dry environment is essentially required. In the present study, the influence of machining parameters, e.g. cutting speed, feed and depth of cut on the cutting force components, namely feed force (Ff, cutting force (Fc, and radial force (Fd has been investigated. Investigations were performed on 0, 2, 4, 6 and 8 wt% Silicon carbide (SiC and rice husk ash (RHA reinforced composite specimens. A comparison was made between the reinforced and unreinforced composites. The results proved that all the cutting force components decrease with the increase in the weight percentage of the reinforcement: this was probably due to the dislocation densities generated from the thermal mismatch between the reinforcement and the matrix. Experimental evidence also showed that built-up edge (BUE is formed during machining of low percentage reinforced composites at high speed and high depth of cut. The formation of BUE was captured by SEM, therefore confirming the result. The decrease of cutting force components with lower cutting speed and higher feed and depth of cut was also highlighted. The related mechanisms are explained and presented.

Determination of cut front position in laser cutting

Science.gov (United States)

Pereira, M.; Thombansen, U.

2016-07-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

TECHNOLOGY OF REVERSE-BLAST CORROSION CLEANING OF STEEL SHEETS PRIOR TO LASER CUTTING

Directory of Open Access Journals (Sweden)

A. N. Zguk

2017-01-01

Full Text Available Quality of surface cleaning against corrosion influences on efficiency in realization of a number of technological processes. While using bentonite clays in power fluid reverse-blast cleaning ensures formation of anticorrosion protective coating with light absorbing properties on the cleaned surface and prevents formation of the repeated corrosion. The paper presents results of the investigations pertaining to influence of reverse-blast cleaning parameters of steel sheets on quality of the cleaned surface prior to laser cutting. Processing conditions, applied compositions of power fluid and also properties of the protective film coatings on the cleaned surface have been given in the paper. The paper considers topography, morphology and chemical composition of the given coating while applying complex metal micrographic, X-ray diffraction and electronic and microscopic investigations. A complex of laser cutting (refer to gas lasers with output continuous capacity of 2.5/4.0 kW has been applied for experimental works to evaluate influence of the formed surface quality on efficiency of laser cutting process. Specimens having dimension 120×120 mm, made of steel Ст3пс, with thickness from 3 to 10 mm have been prepared for the experiments. An analysis has shown that the application of reverse-blast cleaning ensures higher speed in laser cutting by a mean of 10–20 %. The investigations have made it possible to determine optimum cleaning modes: distance from a nozzle to the surface to be cleaned, jet velocity, pressure. It has been revealed that after drying of the specimens processed by power fluid based on water with concentrations of bentonite clay and calcined soda a protective film coating with thickness of some 5–7 µm has been formed on the whole cleaned specimen surfaces. Chemical base of the coating has been formed by the elements which are included in the composition of bentonite clay being the basic component of the power fluid. 

Metal cutting by radiation from a CO2 laser with a self-filtering cavity

International Nuclear Information System (INIS)

Malikov, A G; Orishich, Anatolii M; Shulyat'ev, Viktor B

2009-01-01

The possibility of quality cutting by radiation from a CO 2 laser with an unstable self-filtering cavity (SFC) is experimentally investigated. The SFC provides the product of the divergence angle by the beam radius close to that for lower modes in a stable cavity (SC), however, at a higher radiation power, which favours faster cutting. In the far-field zone, the SFC beam has a diffraction structure with side maxima, which is usually considered as a negative factor in laser cutting. 25-mm-thick steel slabs have been cut. The comparison of the obtained results with known data on SC lasers shows that the principal characteristics of the cut (the width, edge roughness, specific expenditure of energy) are close in these lasers. A conclusion is made that at the chosen cavity parameters, the specific spatial structure of the SFC laser beam has no significant effect on the cut characteristics. (laser technologies)

Theoretical aspects of fibre laser cutting

Energy Technology Data Exchange (ETDEWEB)

Mahrle, A; Beyer, E, E-mail: achim.mahrle@iws.fraunhofer.d [University of Technology Dresden, Institute for Surface and Manufacturing Technology, PO Box, 01062 Dresden (Germany)

2009-09-07

Fibre lasers offer distinct advantages over established laser systems with respect to power efficiency, beam guidance and beam quality. Consequently, the potential of these new laser beam sources will be increasingly exploited for laser cutting applications that are conventionally carried out with CO{sub 2} lasers. However, theoretical estimates of the effective absorptivity at the cut front suggest that the shorter wavelength of the fibre laser in combination with its high focusability seems to be primarily advantageous for thin sheet metal cutting whereas the CO{sub 2} laser is probably still capable of cutting thicker materials more efficiently. This surprising result is a consequence of the absorptivity behaviour of metals that shows essential quantitative differences for the corresponding wavelengths of both laser sources as a function of the angle of incidence between the laser beam and the material to be cut. In evaluation of the revealed dependences, solution strategies for an improvement of the efficiency of fibre laser cutting of thicker metal sheets are suggested.

Nuclear fuel cycle waste recycling technology deverlopment - Radioactive metal waste recycling technology development

International Nuclear Information System (INIS)

Oh, Won Zin; Moon, Jei Kwon; Jung, Chong Hun; Park, Sang Yoon

1998-08-01

With relation to recycling of the radioactive metal wastes which are generated during operation and decommissioning of nuclear facilities, the following were described in this report. 1. Analysis of the state of the art on the radioactive metal waste recycling technologies. 2. Economical assessment on the radioactive metal waste recycling. 3. Process development for radioactive metal waste recycling, A. Decontamination technologies for radioactive metal waste recycling. B. Decontamination waste treatment technologies, C. Residual radioactivity evaluation technologies. (author). 238 refs., 60 tabs., 79 figs

Theoretical and experimental aspects of laser cutting with a direct diode laser

Science.gov (United States)

Costa Rodrigues, G.; Pencinovsky, J.; Cuypers, M.; Duflou, J. R.

2014-10-01

Recent developments in beam coupling techniques have made it possible to scale up the power of diode lasers with a laser beam quality suitable for laser cutting of metal sheets. In this paper a prototype of a Direct Diode Laser (DDL) source (BPP of 22 mm-mrad) is analyzed in terms of efficiency and cut performance and compared with two established technologies, CO2 and fiber lasers. An analytical model based on absorption calculations is used to predict the performance of the studied laser source with a good agreement with experimental results. Furthermore results of fusion cutting of stainless steel and aluminium alloys as well as oxygen cutting of structural steel are presented, demonstrating that industrial relevant cutting speeds with high cutting quality can now be achieved with DDL.

Aerosols from metal cutting techniques typical of decommissioning nuclear facilities - experimental system for collection and characterization

International Nuclear Information System (INIS)

Newton, G.J.; Hoover, M.D.; Barr, E.B.; Wong, B.A.; Ritter, P.D.

1982-01-01

Decommissioning of radioactively contaminated sites has the potential for creating radioactive and other potentially toxic aerosols. We describe an experimental system to collect and characterize aerosols from metal cutting activities typical of those used in decommissioning of nuclear facilities. A special enclosure was designed for the experiment and consisted of a 2-in. x 4-in. stud frame with double walls of flame retardant polyethylene film. Large plexiglass windows allowed the cutting operations to be directed and filmed. Ventilation was 8500 L/min (300 CFM) exhausted through HEPA filters. Seven cutting techniques were evaluated: pipe cutter, reciprocating saw, band saw, chop saw, oxy-acetylene torch, electric arc cut rod and plasma torch. Two grinding tools were also evaluated. Materials cut were 2-, 3- and 4-in. dia schedule 40, 80 and 180 type 304L stainless steel pipe. Basic studies were done on uncontaminated pipe. Four-inch-diameter sections of schedule 180 type 304L stainless steel pipe with radioactively contaminated internal surfaces were also cut. The experiments controlled important variables including tools, cutting technique, and type and thickness of material. 15 references, 4 figures, 2 tables

Dictionary: Welding, cutting and allied processes. Pt. 2. German/English. Fachwoerterbuch: Schweissen, Schneiden und verwandte Verfahren. Bd. 2. Deutsch/Englisch

Energy Technology Data Exchange (ETDEWEB)

Kleiber, A W

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology.

Determination of cut front position in laser cutting

International Nuclear Information System (INIS)

Pereira, M; Thombansen, U

2016-01-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable. (paper)

Experimental research on the durability cutting tools for cutting-off steel profiles

Directory of Open Access Journals (Sweden)

Cristea Alexandru

2017-01-01

Full Text Available The production lines used for manufacturing U-shaped profiles are very complex and they must have high productivity. One of the most important stages of the fabrication process is the cutting-off. This paper presents the experimental research and analysis of the durability of the cutting tools used for cutting-off U-shaped metal steel profiles. The results of this work can be used to predict the durability of the cutting tools.

Fiscal 1998 achievement report on regional consortium research and development project. Research and development for developing basic technologies of composite laser-aided metal machining into highly advanced system (Technology of machining process systematization for furnishing titanium and titanium alloys with advanced functions - 2nd year); 1998 nendo fukugo laser nado ni yoru kinzoku kako kiban gijutsu no kodo system ka no kenkyu kaihatsu seika hokokusho. 2. Chitan oyobi chitan gokin eno kokino fuyo kako system ka gijutsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the creation of new industries and for their expansion to the consumer market, efforts are made to develop laser-aided technology of bonding titanium with other metals and CAD/CAM (computer-aided design/computer-aided manufacture)-aided technology of high-precision multidimensional laser machining for titanium. In the development of technology for bonding titanium and other metals, combinations of titanium and stainless steel and titanium and copper are examined, and a dissimilar metal joint is successfully manufactured, free of cracks at a tension shear strength level of approximately 4200N/40mm and shear stress of 200MPa or higher. In the study of the mechanism of bonding, it is found that a sound weld metal is created with the formation of intermetallic compounds well inhibited by allowing titanium to be on the upper surface. In the study of laser-aided titanium cutting, a dross-free cutting process is realized by optimizing cutting conditions such as those involving laser excitation and assist gas application. Three-dimensional laser-aided cutting is carried out in compliance with a 3-dimensional laser cutting program incorporating metal pattern data, and the process is found to reduce the number of necessary dies to 1/4 to shorten and simplify the process. (NEDO)

Wedge cutting of mild steel by CO 2 laser and cut-quality assessment in relation to normal cutting

Science.gov (United States)

Yilbas, B. S.; Karatas, C.; Uslan, I.; Keles, O.; Usta, Y.; Yilbas, Z.; Ahsan, M.

2008-10-01

In some applications, laser cutting of wedge surfaces cannot be avoided in sheet metal processing and the quality of the end product defines the applicability of the laser-cutting process in such situations. In the present study, CO 2 laser cutting of the wedge surfaces as well as normal surfaces (normal to laser beam axis) is considered and the end product quality is assessed using the international standards for thermal cutting. The cut surfaces are examined by the optical microscopy and geometric features of the cut edges such as out of flatness and dross height are measured from the micrographs. A neural network is introduced to classify the striation patterns of the cut surfaces. It is found that the dross height and out of flatness are influenced significantly by the laser output power, particularly for wedge-cutting situation. Moreover, the cut quality improves at certain value of the laser power intensity.

Critical Metals in Strategic Energy Technologies. Assessing Rare Metals as Supply-Chain Bottlenecks in Low-Carbon Energy Technologies

International Nuclear Information System (INIS)

Moss, R.L.; Tzimas, E.; Kara, H.; Willis, P.; Kooroshy, J.

2011-11-01

Due to the rapid growth in demand for certain materials, compounded by political risks associated with the geographical concentration of the supply of them, a shortage of these materials could be a potential bottleneck to the deployment of low-carbon energy technologies. In order to assess whether such shortages could jeopardise the objectives of the EU's Strategic Energy Technology Plan (SET-Plan), an improved understanding of these risks is vital. In particular, this report examines the use of metals in the six low-carbon energy technologies of SET-Plan, namely: nuclear, solar, wind, bioenergy, carbon capture and storage (CCS) and electricity grids. The study looks at the average annual demand for each metal for the deployment of the technologies in Europe between 2020 and 2030. The demand of each metal is compared to the respective global production volume in 2010. This ratio (expressed as a percentage) allows comparing the relative stress that the deployment of the six technologies in Europe is expected to create on the global supplies for these different metals. The study identifies 14 metals for which the deployment of the six technologies will require 1% or more (and in some cases, much more) of current world supply per annum between 2020 and 2030. These 14 metals, in order of decreasing demand, are tellurium, indium, tin, hafnium, silver, dysprosium, gallium, neodymium, cadmium, nickel, molybdenum, vanadium, niobium and selenium. The metals are examined further in terms of the risks of meeting the anticipated demand by analysing in detail the likelihood of rapid future global demand growth, limitations to expanding supply in the short to medium term, and the concentration of supply and political risks associated with key suppliers. The report pinpoints 5 of the 14 metals to be at high risk, namely: the rare earth metals neodymium and dysprosium, and the by-products (from the processing of other metals) indium, tellurium and gallium. The report explores a

High-quality laser cutting of stainless steel in inert gas atmosphere by ytterbium fibre and CO2 lasers

International Nuclear Information System (INIS)

Golyshev, A A; Malikov, A G; Orishich, A M; Shulyat'ev, V B

2014-01-01

Processes of cutting stainless steel by ytterbium fibre and CO 2 lasers have been experimentally compared. The cut surface roughnesses for 3- and 5-mm-thick stainless steel sheets are determined. The absorption coefficient of laser radiation during cutting is measured. It is established that the power absorbed by metal during cutting by the CO 2 laser exceeds that for the ytterbium laser (provided that the cutting speed remains the same). The fact that the maximum cutting speed of the CO 2 laser is lower than that of the ytterbium fibre laser is explained. (laser technologies)

One of possible variants of the organization for recycling lubricate cooling of technological means for small businesses

Science.gov (United States)

Rusica, I.; Toca, A.; Stingaci, I.; Scaticailov, S.; Scaticailov, I.; Marinescu, O.; Kosenko, P.

2016-11-01

In the paper we analyze the application lubricate cooling technological environment in the processing of various materials in the past century greatly have increased cutting speed and respectively, has increased productivity [1]. Today, none of production in which anyway is used metal cutting machines of all types (milling, turning, grinding, drilling, etc.) is not without lubricant cooling technological liquid which in turn are designed to reduce cutting force and the load on metal cutting machine tools and machined parts in order to increase durability machine tools and reduce errors of processing details and also in resource energy saving. When using lubricate cooling technological environment reduces the temperature in the cutting zone resulting in higher tool life and the preservation of the surface structure being treated reducing wear of metal parts of the machine. Typically, lubricant cooling process fluids is used without replacing as long as possible not yet beginning to negatively affect the quality of process. However life expectancy lubricate cooling technological environment is limited. According to existing normative acts every kind of lubricate cooling technological environment through certain time must be deleted by from the system and subjected to a recycling. Lubricate cooling technological environment must be disposed of for the following reasons: occurs the microbial and the mechanical pollution cutting fluid, free oil impairs operational characteristics cutting fluid and increases consumption.

Endoscopic removal of laser-cut covered self-expandable metallic biliary stents: A report of six cases.

Science.gov (United States)

Tanisaka, Yuki; Ryozawa, Shomei; Kobayashi, Masanori; Harada, Maiko; Kobatake, Tsutomu; Omiya, Kumiko; Iwano, Hirotoshi; Arai, Shin; Nonaka, Kouichi; Mashimo, Yumi

2018-02-01

Covered self-expandable metallic stents (CSEMS) may provide palliative drainage for unresectable distal malignant biliary strictures. Laser-cut CSEMS allows easy positioning due to its characteristic of minimal stent shortening. Endoscopic stent removal is sometimes recommended for recurrent biliary obstruction (RBO). However, there are no previous reports of endoscopic removal of laser-cut CSEMS. The current study presents data from 6 patients who were placed a laser-cut CSEMS for unresectable distal malignant biliary strictures, and later endoscopic stent removal was attempted for RBO at the present institute. The duration of stent placement, the procedural success rate, the procedural duration, and accidental complications were evaluated. The mean duration of stent placement was 156±37.9 days (range, 117-205). The procedural success rate was 100%. The mean procedural duration was 11.8±7.5 min (range, 5-24). No complications were reported. Laser-cut CSEMS were safely removed from all patients. The present case report is the first to demonstrate that Endoscopic stent removal of laser-cut CSEMS was safely performed.

Improvement of Drill Performance in Metal Cutting Using MoST Solid Lubricant Coatings

Institute of Scientific and Technical Information of China (English)

N.R. Thomas; D.G. Teer; S. Yang; S. Hickman

2004-01-01

Coated tools are widely used in today's metal cutting industries and have significantly improved machining productivity through reducing operation costs and time. This paper presents the results of a systematic study of the performance of HSS drills coated with CrTiAlN and drills with a top solid lubricant coating of MoSTTM. The tests were performed on a Haas vertical machining centre under wet and dry cutting conditions to machine through holes in medium carbon steel workpieces. The feed force and torque were recorded throughout some of the tests using a force dynamometer,while the tool wear was monitored and measured. It was found that MoSTTM coatings even under accelerated conditions improve the tool life significantly based on their unique properties and very low friction.

Combining remote ablation cutting and remote welding: opportunities and application areas

Science.gov (United States)

Musiol, Jan; Luetke, Matthias; Schweier, Markus; Hatwig, Jens; Wetzig, Andreas; Beyer, Eckhard; Zaeh, Michael F.

2012-03-01

Remote Ablation Cutting (RAC) is a most promising process for cutting thin metal sheets in the automotive, medical and consumer industry. Characteristically for the RAC are high cutting velocities for metal foils as well as material processing of box structures without spatter contamination at the inner surface. Furthermore, the system technology for RAC can also be used for other processes, like welding and marking. Thereby, the flexibility of a production unit is increased, compared to a conventional cutting system. Despite several advantages, the RAC is not yet state of the art in industrial production. Reasons for that are lacking knowledge in the area of process itself and in possible application areas. In this paper a conceptual model of the ablation and the ejection mechanism is presented. It consists of the laser beam absorption within the processing zone, the melt ejection from the kerf and the resulting spatter formation above the part surface. Besides the model, the process boundaries and limitations are identified using empirical data. Addressing possible applications, the following samples of different industrial areas are introduced to show the potential of the process: Cutting of heat exchanger plates, cylinder head seals, and cathode/anode material for Li-Ion-Batteries. Furthermore, a concept and first results of the combined processing of remote cutting and welding with one laser and one scanner optics are presented.

Advantages of fibre lasers in 3D metal cutting and welding applications supported by a 'beam in motion (BIM)' beam delivery system

Science.gov (United States)

Scheller, Torsten; Bastick, André; Griebel, Martin

2012-03-01

Modern laser technology is continuously opening up new fields of applications. Driven by the development of increasingly efficient laser sources, the new technology is successfully entering classical applications such as 3D cutting and welding of metals. Especially in light weight applications in the automotive industry laser manufacturing is key. Only by this technology the reduction of welding widths could be realised as well as the efficient machining of aluminium and the abrasion free machining of hardened steel. The paper compares the operation of different laser types in metal machining regarding wavelength, laser power, laser brilliance, process speed and welding depth to give an estimation for best use of single mode or multi mode lasers in this field of application. The experimental results will be presented by samples of applied parts. In addition a correlation between the process and the achieved mechanical properties will be made. For this application JENOPTIK Automatisierungstechnik GmbH is using the BIM beam control system in its machines, which is the first one to realize a fully integrated combination of beam control and robot. The wide performance and wavelength range of the laser radiation which can be transmitted opens up diverse possibilities of application and makes BIM a universal tool.

Additive manufacturing technologies of porous metal implants

Directory of Open Access Journals (Sweden)

Yang Quanzhan

2014-06-01

Full Text Available Biomedical metal materials with good corrosion resistance and mechanical properties are widely used in orthopedic surgery and dental implant materials, but they can easily cause stress shielding due to the significant difference in elastic modulus between the implant and human bones. The elastic modulus of porous metals is lower than that of dense metals. Therefore, it is possible to adjust the pore parameters to make the elastic modulus of porous metals match or be comparable with that of the bone tissue. At the same time, the open porous metals with pores connected to each other could provide the structural condition for bone ingrowth, which is helpful in strengthening the biological combination of bone tissue with the implants. Therefore, the preparation technologies of porous metal implants and related research have been drawing more and more attention due to the excellent features of porous metals. Selective laser melting (SLM and electron beam melting technology (EBM are important research fields of additive manufacturing. They have the advantages of directly forming arbitrarily complex shaped metal parts which are suitable for the preparation of porous metal implants with complex shape and fine structure. As new manufacturing technologies, the applications of SLM and EBM for porous metal implants have just begun. This paper aims to understand the technology status of SLM and EBM, the research progress of porous metal implants preparation by using SLM and EBM, and the biological compatibility of the materials, individual design and manufacturing requirements. The existing problems and future research directions for porous metal implants prepared by SLM and EBM methods are discussed in the last paragraph.

Advanced Manufacturing Technologies

Science.gov (United States)

Fikes, John

2016-01-01

Advanced Manufacturing Technologies (AMT) is developing and maturing innovative and advanced manufacturing technologies that will enable more capable and lower-cost spacecraft, launch vehicles and infrastructure to enable exploration missions. The technologies will utilize cutting edge materials and emerging capabilities including metallic processes, additive manufacturing, composites, and digital manufacturing. The AMT project supports the National Manufacturing Initiative involving collaboration with other government agencies.

High-quality laser cutting of stainless steel in inert gas atmosphere by ytterbium fibre and CO{sub 2} lasers

Energy Technology Data Exchange (ETDEWEB)

Golyshev, A A; Malikov, A G; Orishich, A M; Shulyat' ev, V B [S.A. Khristianovich Institute of Theoretical and Applied Mechanics, Siberian Branch, Russian Academy of Sciences, Novosibirsk (Russian Federation)

2014-03-28

Processes of cutting stainless steel by ytterbium fibre and CO{sub 2} lasers have been experimentally compared. The cut surface roughnesses for 3- and 5-mm-thick stainless steel sheets are determined. The absorption coefficient of laser radiation during cutting is measured. It is established that the power absorbed by metal during cutting by the CO{sub 2} laser exceeds that for the ytterbium laser (provided that the cutting speed remains the same). The fact that the maximum cutting speed of the CO{sub 2} laser is lower than that of the ytterbium fibre laser is explained. (laser technologies)

Performance improvement studies for cutting tools with perforated surface in turning of titanium alloy

Directory of Open Access Journals (Sweden)

Charitha Rao

2018-01-01

Full Text Available In turning process, the cutting tool is essential for shaping materials. The cutting tools with various perforated surfaces help to increase the cutting tool life. Also, advances in CNC machining technologies have enhanced the productivity of machining process. One of the best or futuristic approaches in modern manufacturing engineering is the use of FEM Simulation for the metal cutting process. FEM simulation helps in understanding the metal deformation process and also helps in the reduction of experiments. The simulation helps the researchers to predict the major influencing cutting variable values without carrying out any experiment which is time-consuming and expensive. This research presents the simulation study of the performance of micro-hole patterned Polycrystalline Diamond cutting insert in machining Titanium alloy (Ti-6Al-4V. Micro-holes are drilled using Electrical Discharge Wire Drilling machine on the rake face of Polycrystalline Diamond (PCD cutting inserts. FEM analysis is carried out to evaluate the effect of perforations on the mechanical integrity of insert. The micro-hole patterned insert is modeled in PRO-E modeler and simulated using DEFORM-3D software. The effective stress, strain, and temperature distribution are analyzed and the results are compared with the normal insert.

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

Plasma arc cutting is a popular technique used for size reduction of radioactively contaminated metallic waste such as glove boxes, vessels, and ducts. It is a very aggressive process and is capable of cutting metal objects up to 3 in. thick. The crucial control criteria in plasma cutting is maintaining a open-quotes stand-offclose quotes distance between the plasma torch tip and the material being cut. Manual plasma cutting techniques in radioactive environments require the operator to wear a plastic suit covered by a metallic suit. This is very cumbersome, time-consuming, and also generates additional waste (plastic and metallic suits). Teleoperated remote cutting is preferable to manual cutting, but our experience has shown that remote control of the stand-off distance is particularly difficult because of the brightness of the plasma arc and inadequate viewing angles. Also, the heat generated by the torch causes the sheet metal to deform and warp during plasma cutting, creating a dynamically changing metal surface. The aforementioned factors make it extremely difficult, if not impossible, to perform plasma cuts of waste with a variety of shapes and sizes in a teleoperated fashion with an operator in the loop. Automating the process is clearly desirable

Agricultural Construction Volume II. Oxy-Gas and Other Cutting/Welding Processes. Woodworking, Metals, Finishing. Instructor's Guide.

Science.gov (United States)

Admire, Myron; Maricle, Gary

This guide contains instructor's materials for teaching a secondary agricultural construction course consisting of instructional units on oxy-gas and other cutting and welding processes (10 lessons), woodworking (6 lessons), metals (10 lessons), and finishing (4 lessons). The materials for each unit include student objectives, a list of…

Cutting method and cutting device for spent fuel rod of nuclear reactor

International Nuclear Information System (INIS)

Komatsu, Masahiko; Ose, Toshihiko.

1996-01-01

A control rod transferred under water in a vertically suspended state is postured horizontally at such a water depth that radiations can be shielded, and then it is cut to a dropping speed limiting portion and a cross-like main body. The separated cross-like main body portion is further cut in the longitudinal direction and separated into a pair of cut pieces each having an L-shaped cross section. A disk like metal saw is used as a cutting tool. Alternatively, a plasma jet cutter or a melting-type water jet cutter is used as a cutting tool. Then, since the spent control rod to be cut is postured horizontally under water, the water depth for the cutting position can be reduced. As a result, the cutting state using the cutting tool can be observed by naked eyes from the position above the water surface thereby enabling to perform the cutting operation reliably. (N.H.)

Aircrew Performance Cutting-Edge Technology: Emerging Human Performance Enhancement Technology Vision in Support of Operational Military Aviation Strategy

National Research Council Canada - National Science Library

Belland, Kris M

2003-01-01

Using cutting-edge technology to create a human factors advantage in military operations will contribute to success on the battlefield of the future whether below the surface, on the surface, in the air, or in space...

Data acquisition testing in supercritical water oxidation using machine cutting oils and metals

International Nuclear Information System (INIS)

Garcia, K.M.

1996-01-01

The Department of Energy, the Navy, and SERDP provided funding for an extensive series of testing of a Supercritical Water Oxidation (SCWO) system. The goal of the testing was to create performance data on the process when dealing with highly chlorinated wastes containing heavy metals, and radionuclides. The testing was performed in a MODAR vessel oxidizer. Performance was measured by the ability of the process to achieve greater than 99.99% destruction of the organic content, to partition the metals and radionuclide surrogates for mass balance, and survive the highly corrosive species in the effluent. The test data has shown that these goals were accomplished. 30 gal/day of highly chlorinated machine cutting oil was treated for 130 hrs. There were no significant corrosion or solids handling problems. This machine cutting oil, TRIM reg-sign SOL was chosen by DOE for its complex nature and has proven to be one of the more refractory organic feeds encountered by MODAR. The Navy provided 8 waste streams collected from their shore facilities operation. These paints varied in solids content with wastes such as paint chips, and adhesives. The ninth test run was with all 8 series of wastes combined. The MODAR system successfully treated all of these waste streams providing performance data on the ability of SCWO to treat difficult sludges

Numerical controlled diamond fly cutting machine for grazing incidence X-ray reflection mirrors

International Nuclear Information System (INIS)

Uchida, Fumihiko; Moriyama, Shigeo; Seya, Eiiti

1992-01-01

Synchrotron radiation has reached the stage of practical use, and the application to the wide fields that support future advanced technologies such as spectroscopy, the structural analysis of matters, semiconductor lithography and medical light source is expected. For the optical system of the equipment utilizing synchrotron radiation, the total reflection mirrors of oblique incidence are used for collimating and collecting X-ray. In order to restrain their optical aberration, nonspherical shape is required, and as the manufacturing method with high precision for nonspherical mirrors, a numerically controlled diamond cutting machine was developed. As for the cutting of soft metals with diamond tools, the high precision machining of any form can be done by numerical control, the machining time can be reduced as compared with grinding, and the cooling effect is large in metals. The construction of the cutting machine, the principle of machining, the control system, the method of calculating numerical control data, the investigation of machinable forms and the result of evaluation are reported. (K.I.)

Decommissioning of reactor facilities (2). Required technology

International Nuclear Information System (INIS)

Yanagihara, Satoshi

2014-01-01

Decommissioning of reactor facilities was planned to perform progressive dismantling, decontamination and radioactive waste disposal with combination of required technology in a safe and economic way. This article outlined required technology for decommissioning as follows: (1) evaluation of kinds and amounts of residual radioactivity of reactor facilities with calculation and measurement, (2) decontamination technology of metal components and concrete structures so as to reduce worker's exposure and production of radioactive wastes during dismantling, (3) dismantling technology of metal components and concrete structures such as plasma arc cutting, band saw cutting and controlled demolition with mostly remote control operation, (3) radioactive waste disposal for volume reduction and reuse, and (4) project management of decommissioning for safe and rational work to secure reduction of worker's exposure and prevent the spreading of contamination. (T. Tanaka)

Diamond wire cutting of heat exchangers

International Nuclear Information System (INIS)

Beckman, T.R.; Bjerler, J.

1991-01-01

With the change-out of equipment at nuclear power plants comes large quantities of low level contaminated metallic waste. Of particular concern are large heat exchangers, preheaters and steam generators. These bulky items consume huge volumes of burial space. The need for volume reduction and recycling of these metals has created new demands for 'how' to cut heat exchangers into useful sizes for decontamination, melting or compaction. This paper reviews the cutting solution provided by a diamond wire system, with particular regard for cutting of a Ringhals Preheater Bundle at Studsvik Nuclear in 1989. The background of diamond wire sawing is discussed and basic components of wire sawing are explained. Other examples of wire cutting decommissioned components are also given. (author)

Ultrasonic osteotome: A cutting edge technology, our experience in 96 patients

Directory of Open Access Journals (Sweden)

V Velho

2014-01-01

Full Text Available Background: The ultrasonic osteotome is a tissue-specific device that allows the surgeon to make precise osteotomies while protecting collateral or adjacent soft tissue structures. The recurring impacts pulverize the noncompliant crystalline structure resulting in a precise cut. The more compliant adjacent soft tissue is not affected by the ultrasonic oscillation. Objective: The purpose of this study is to present our experience of using this technology in osteotomies. Materials and Methods: We reviewed 96 patients, both male and female; of different ages in which ultrasonic osteotome was used to perform an osteotomy of different manners (Craniotomy, laminotomy, facetectomy, etc.. Patients with head injury, spine injury, degenerative spine diseases, and brain tumors were included in this study. Results: In all these patients, the bone cut was even with minimal surrounding bone loss. The time required for the osteotomy was reduced to half. There was no damage to underlying dura, cord or nerve structures. Conclusions: Ultrasonic osteotome is a safe and effective ultrasonic bone cutting device that can be used to facilitate osteotomies in various types of cranial and spinal surgeries. This device allows precision bone cutting with minimal surrounding bone loss and obviates the risk associated with the use of high-speed burrs and oscillating saws.

How cutting-edge technologies impact the design of electrochemical (bio)sensors for environmental analysis. A review.

Science.gov (United States)

Arduini, Fabiana; Cinti, Stefano; Scognamiglio, Viviana; Moscone, Danila; Palleschi, Giuseppe

2017-03-22

Through the years, scientists have developed cutting-edge technologies to make (bio)sensors more convenient for environmental analytical purposes. Technological advancements in the fields of material science, rational design, microfluidics, and sensor printing, have radically shaped biosensor technology, which is even more evident in the continuous development of sensing systems for the monitoring of hazardous chemicals. These efforts will be crucial in solving some of the problems constraining biosensors to reach real environmental applications, such as continuous analyses in field by means of multi-analyte portable devices. This review (with 203 refs.) covers the progress between 2010 and 2015 in the field of technologies enabling biosensor applications in environmental analysis, including i) printing technology, ii) nanomaterial technology, iii) nanomotors, iv) biomimetic design, and (v) microfluidics. Next section describes futuristic cutting-edge technologies that are gaining momentum in recent years, which furnish highly innovative aspects to biosensing devices. Copyright © 2016 Elsevier B.V. All rights reserved.

Evaluation of Workpiece Temperature during Drilling of GLARE Fiber Metal Laminates Using Infrared Techniques: Effect of Cutting Parameters, Fiber Orientation and Spray Mist Application

Science.gov (United States)

Giasin, Khaled; Ayvar-Soberanis, Sabino

2016-01-01

The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In this paper, the workpiece surface temperature of two grades of fiber metal laminates commercially know as GLARE is investigated. An experimental study was carried out using thermocouples and infrared thermography to determine the emissivity of the upper, lower and side surfaces of GLARE laminates. In addition, infrared thermography was used to determine the maximum temperature of the bottom surface of machined holes during drilling GLARE under dry and minimum quantity lubrication (MQL) cooling conditions under different cutting parameters. The results showed that during the machining process, the workpiece surface temperature increased with the increase in feed rate and fiber orientation influenced the developed temperature in the laminate. PMID:28773757

Energy technologies at the cutting edge: international energy technology collaboration IEA Implementing Agreements

Energy Technology Data Exchange (ETDEWEB)

Pottinger, C. (ed.)

2007-05-15

Ensuring energy security and addressing climate change issues in a cost-effective way are the main challenges of energy policies and in the longer term will be solved only through technology cooperation. To encourage collaborative efforts to meet these energy challenges, the IEA created a legal contract - Implementing Agreement - and a system of standard rules and regulations. This allows interested member and non-member governments or other organisations to pool resources and to foster the research, development and deployment of particular technologies. For more than 30 years, this international technology collaboration has been a fundamental building block in facilitating progress of new or improved energy technologies. There are now 41 Implementing Agreements. This is the third in the series of publications highlighting the recent results and achievements of the IEA Implementing Agreements. This document is arranged in the following sections: Cross-cutting activities (sub-sectioned: Climate technology initiative; Energy Technology Data Eexchange; and Energy technology systems analysis programme); End-use technologies (sub-sectioned: Buildings; Electricity; Industry; and Transport; Fossil fuels (sub-sectioned: Clean Coal Centre; Enhanced oil recovery Fluidized bed conversion; Greenhouse Gas R & D; Multiphase flow sciences); Fusion power; Renewable energies and hydrogen; and For more information (including detail on the IEA energy technology network; IEA Secretariat Implementing Agreement support; and IEA framework. Addresses are given for the Implementing Agreements. The publication is based on core input from the Implementing Agreement Executive Committee.

Some possibilities for determining cutting data when using laser cutting:

OpenAIRE

Radovanović, Miroslav

2006-01-01

The technological problems faced in the field of the application of laser-cutting machines lie in insufficient knowledge of the laser technique and the absence of both sufficiently reliable practical data and knowledge about the parameters affecting the work process itself. A significant parameter that is necessary to determine and to enter in an NC-program is the cutting speed. Various authors analyze the laser-cutting process and give mathematical models where laser cutting is modeled by us...

Laser cutting or water-jet cutting. Laser setsudan ka water-jet setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Yamada, T. (Shibuya Kogyo Co. Ltd., Ishikawa (Japan))

1991-05-01

The recent spread of carbon oxide laser cutter is so startlingly fast, but at the same time, water jet cutting using ultra high pressure water stream is drawing attention as it has identical characteristics, and opens the way to cutting materials that have been hitherto difficult to cut. The authors, who are fabricators of cutters of both types, gave the comparisons and explanations on several examples referring to materials that can be cut, cutting accuracy, speed, shape and thermal effects to cut face, and running cost in detail. However, simple comparison is difficult. For instance, cutting 6 mm thick SUS sheet costs a running cost of 65 yen per meter in laser cutting, and 535 yen per meter in water jet cutting, but this situation is often reversed when other material or sheet thickness is selected. The actual situation in the sheet metal processing industry at the present time is that it uses by far more laser processing machines, and uses water jet cutters to supplement for cutting materials more difficult to cut. 10 figs., 3 tabs.

TECHNOLOGY OF PRODUCTION OF METAL-CONTAINING SLAGS

Directory of Open Access Journals (Sweden)

O. M. Djakonov

2011-01-01

Full Text Available Technological operations of mechanical squeezing of water-based final tailings from lubricoolants, washing of metal-abrasive final tailings on oil lubricoolants and their magnetic separation are offered and investigated. Advantages of technology washing and magnetic separation of final tailings are ecological cleanliness of the process, high degree of clearing of metal powder and qualitative division of mixture component.

Liquid Metal Engineering and Technology. Volume 1

International Nuclear Information System (INIS)

1988-01-01

These proceedings of the fourth international conference on liquid metal engineering and technology volume 1, are devided into 3 sections bearing on: - Apparatus and components for liquid metal (29 papers) - Liquid metal leaks, fires and fumes (10 papers) - Cleaning, decontamination, waste disposal (14 papers) [fr

Remote automatic control scheme for plasma arc cutting of contaminated waste

International Nuclear Information System (INIS)

Dudar, A.M.; Ward, C.R.; Kriikku, E.M.

1993-01-01

The Robotics Development Group at the Savannah River Technology Center has developed and implemented a scheme to perform automatic cutting of metallic contaminated waste. The scheme employs a plasma arc cutter in conjunction with a laser ranging sensor attached to a robotic manipulator called the Telerobot. A software algorithm using proportional control is then used to perturb the robot's trajectory in such a way as to regulate the plasma arc standoff and the robot's speed in order to achieve automatic plasma arc cuts. The scheme has been successfully tested on simulated waste materials and the results have been very favorable. This report details the development and testing of the scheme

Laser Processing Technology using Metal Powders

Energy Technology Data Exchange (ETDEWEB)

Jang, Jeong-Hwan; Moon, Young-Hoon [Pusan National University, Busan (Korea, Republic of)

2012-03-15

The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.

Influence of arc parameters on plasma cutting efficiency of rails

International Nuclear Information System (INIS)

Dautov, S.S.

2006-01-01

The work shows the impact analysis of different arc areas upon metal cutting. The influence of over-nozzle and intra-metal areas extension of elastic arc on efficiency of real cutting is determined. (author)

Thermographic measurements of high-speed metal cutting

Science.gov (United States)

Mueller, Bernhard; Renz, Ulrich

2002-03-01

Thermographic measurements of a high-speed cutting process have been performed with an infrared camera. To realize images without motion blur the integration times were reduced to a few microseconds. Since the high tool wear influences the measured temperatures a set-up has been realized which enables small cutting lengths. Only single images have been recorded because the process is too fast to acquire a sequence of images even with the frame rate of the very fast infrared camera which has been used. To expose the camera when the rotating tool is in the middle of the camera image an experimental set-up with a light barrier and a digital delay generator with a time resolution of 1 ns has been realized. This enables a very exact triggering of the camera at the desired position of the tool in the image. Since the cutting depth is between 0.1 and 0.2 mm a high spatial resolution was also necessary which was obtained by a special close-up lens allowing a resolution of app. 45 microns. The experimental set-up will be described and infrared images and evaluated temperatures of a titanium alloy and a carbon steel will be presented for cutting speeds up to 42 m/s.

Metal decontamination for waste minimization using liquid metal refining technology

International Nuclear Information System (INIS)

Joyce, E.L. Jr.; Lally, B.; Ozturk, B.; Fruehan, R.J.

1993-01-01

The current Department of Energy Mixed Waste Treatment Project flowsheet indicates that no conventional technology, other than surface decontamination, exists for metal processing. Current Department of Energy guidelines require retrievable storage of all metallic wastes containing transuranic elements above a certain concentration. This project is in support of the National Mixed Low Level Waste Treatment Program. Because of the high cost of disposal, it is important to develop an effective decontamination and volume reduction method for low-level contaminated metals. It is important to be able to decontaminate complex shapes where surfaces are hidden or inaccessible to surface decontamination processes and destruction of organic contamination. These goals can be achieved by adapting commercial metal refining processes to handle radioactive and organic contaminated metal. The radioactive components are concentrated in the slag, which is subsequently vitrified; hazardous organics are destroyed by the intense heat of the bath. The metal, after having been melted and purified, could be recycled for use within the DOE complex. In this project, we evaluated current state-of-the-art technologies for metal refining, with special reference to the removal of radioactive contaminants and the destruction of hazardous organics. This evaluation was based on literature reports, industrial experience, plant visits, thermodynamic calculations, and engineering aspects of the various processes. The key issues addressed included radioactive partitioning between the metal and slag phases, minimization of secondary wastes, operability of the process subject to widely varying feed chemistry, and the ability to seal the candidate process to prevent the release of hazardous species

Cutting temperature measurement and material machinability

Directory of Open Access Journals (Sweden)

Nedić Bogdan P.

2014-01-01

Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

Progress of liquid metal technology and application in energy industries

International Nuclear Information System (INIS)

Miyazaki, Keiji; Kamei, Mitsuru; Nei, Hiromichi.

1990-01-01

Liquid metals are excellent energy transport media, and recently remarkable development has been observed in the technology of handling sodium and the machinery and equipment. In nuclear fusion, the development of the use of lithium as the coolant is advanced. For space technology, attention has been paid from the early stage to various liquid metals. For general industries, liquid metals have been used for high temperature heat pipes and the utilization of solar heat, and mercury vapor turbines were manufactured for trial. Besides, attention is paid anew to liquid metal MHD electric power generation. The development of the NaS batteries for electric cars and electric power storage and the interchange of liquid metal technology with the fields of iron and steel, metallurgy and so on advance. It is expected that liquid metal technology bears future advanced energy engineering while deepening the interchange with other advanced fields also in order to reactivate atomic energy technology. Liquid metals have the features of high electric and thermal conductivities, chemical activity and opaque property as metals, and fluidity and relatively high boiling point and melting point as liquids. FBRs, fusion reactors and the power sources for space use are described. (K.I.)

Benefits of explosive cutting for nuclear-facility applications

International Nuclear Information System (INIS)

Hazelton, R.F.; Lundgren, R.A.; Allen, R.P.

1981-06-01

The study discussed in this report was a cost/benefit analysis to determine: (1) whether explosive cutting is cost effective in comparison with alternative metal sectioning methods and (2) whether explosive cutting would reduce radiation exposure or provide other benefits. Two separate approaches were pursued. The first was to qualitatively assess cutting methods and factors involved in typical sectioning cases and then compare the results for the cutting methods. The second was to prepare estimates of work schedules and potential radiation exposures for candidate sectioning methods for two hypothetical, but typical, sectioning tasks. The analysis shows that explosive cutting would be cost effective and would also reduce radiation exposure when used for typical nuclear facility sectioning tasks. These results indicate that explosive cutting should be one of the principal cutting methods considered whenever steel or similar metal structures or equipment in a nuclear facility are to be sectioned for repair or decommissioning. 13 figures, 7 tables

Consider outsourcing IT projects when cutting-edge technology, specialized focus are needed.

Science.gov (United States)

1999-05-01

Looking outside to meet information technology needs proves a smart way to avert extra staffing costs. Kaiser Permanente saves thousands each year by contracting out cutting-edge IT projects instead of hiring more full-time staff it doesn't need. Learn how the organization incorporates outsourcing and other temporary work methods into its IT staffing strategy.

Development of remote disassembly technology for liquid-metal reactor (LMR) fuel

International Nuclear Information System (INIS)

Bradley, E.C.; Evans, J.H.; Metz, C.F. III; Weil, B.S.

1990-01-01

A major objective of the Consolidated Fuel Reprocessing Program (CFRP) is to develop equipment and demonstrate technology to reprocess fast breeder reactor fuel. Experimental work on fuel disassembly cutting methods began in the 1970s. High-power laser cutting was selected as the preferred cutting method for fuel disassembly. Remotely operated development equipment was designed, fabricated, installed, and tested at Oak Ridge National Laboratory (ORNL). Development testing included remote automatic operation, remote maintenance testing, and laser cutting process development. This paper summarizes the development work performed at ORNL on remote fuel disassembly. 2 refs., 1 fig

Verification of Some Vegetable Oils as Cutting Fluid for Aluminium

African Journals Online (AJOL)

Akorede

kerosene (due to the gummy nature of aluminium metal). The parameters ... In the cutting of metals, work is done in the plastic deformation of the layer being cut at the primary shear ... Lathe machine – Model: Metalx WARSZAWA,. Serial No.

The use of cutting temperature to evaluate the machinability of titanium alloys.

Science.gov (United States)

Kikuchi, Masafumi

2009-02-01

This study investigated the machinability of titanium, two commercial titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) and free-cutting brass using the cutting temperature. The cutting temperature was estimated by measuring the thermal electromotive force of the tool-workpiece thermocouple during cutting. The thermoelectric power of each metal relative to the tool had previously been determined. The metals were slotted using a milling machine and carbide square end mills under four cutting conditions. The cutting temperatures of Ti-6Al-4V and Ti-6Al-7Nb were significantly higher than that of the titanium, while that of the free-cutting brass was lower. This result coincided with the relationship of the magnitude of the cutting forces measured in a previous study. For each metal, the cutting temperature became higher when the depth of cut or the cutting speed and feed increased. The increase in the cutting speed and feed was more influential on the value than the increase in the depth of cut when two cutting conditions with the same removal rates were compared. The results demonstrated that cutting temperature measurement can be utilized to develop a new material for dental CAD/CAM applications and to optimize the cutting conditions.

Implementation of the geometrical problem in CNC metal cutting machine

Directory of Open Access Journals (Sweden)

Erokhin V.V.

2017-06-01

Full Text Available The article deals with the tasks of managing the production process (technological process and technological equip-ment, the most detailed analysis of the implementation of the geometric problem in CNC machines. The influence of the solution of the geometric CNC problem on the accuracy of workpiece machining is analyzed by implementing a certain interpolation algorithm and the values of the discreteness of the movements of the working bodies of the CNC machine. The technique of forming a given trajectory of motion of the machine's executive organ is given, by means of which it is required to ensure the coordinated movement of the shaping coordinates according to a certain law, depend-ing on the specified trajectory of the cutting edge of the tool. The advantages and disadvantages of the implementation of interpolation in CNC systems by various methods are considered, and particular attention is paid to combined meth-ods of realizing interpolation.

An Experimental Study on Micro Clinching of Metal Foils with Cutting by Laser Shock Forming.

Science.gov (United States)

Wang, Xiao; Li, Cong; Ma, Youjuan; Shen, Zongbao; Sun, Xianqing; Sha, Chaofei; Gao, Shuai; Li, Liyin; Liu, Huixia

2016-07-13

This paper describes a novel technique for joining similar and dissimilar metal foils, namely micro clinching with cutting by laser shock forming. A series of experiments were conducted to study the deformation behavior of single layer material, during which many important process parameters were determined. The process window of the 1060 pure aluminum foils and annealed copper foils produced by micro clinching with cutting was analyzed. Moreover, similar material combination (annealed copper foils) and dissimilar material combination (1060 pure aluminum foils and 304 stainless steel foils) were successfully achieved. The effect of laser energy on the interlock and minimum thickness of upper foils was investigated. In addition, the mechanical strength of different material combinations joined by micro clinching with cutting was measured in single lap shearing tests. According to the achieved results, this novel technique is more suitable for material combinations where the upper foil is thicker than lower foil. With the increase of laser energy, the interlock increased while the minimum thickness of upper foil decreased gradually. The shear strength of 1060 pure aluminum foils and 304 stainless steel foils combination was three times as large as that of 1060 pure aluminum foils and annealed copper foils combination.

Plasma cutting or laser cutting. Plasma setsudan ka laser setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Nakamura, A. (Tanaka Engineering Works Ltd., Saitama (Japan))

1991-05-01

Comparisons and discussions were made on the plasma cutting and laser cutting in sheet steel cutting, referring partly to gas cutting. Historically, the cutting has been developed from gas, plasma, and laser in that order, and currently these three methods are used mixedly. Generally, the plasma cutting is superior in cutting speed, but inferior in cut face quality, and it requires measures of dust collection. Due to high accuracy and quality in cut face, the laser cutting has been practically used for quite some time in the thin sheet industry, but medium to thick sheet cutting had a problem of unavailability of high output laser suitable for these ranges. However, the recent technologies have overcome the problem as a result of development at the authors {prime} company of a 2 kW class laser cutter capable of cutting 19 mm thick sheet. The cutter has been proven being particularly excellent in controllability. Choice of whether plasma or laser would depend upon which priority is to be taken, cost or accuracy. 15 figs., 3 tabs.

Influence of shear cutting parameters on the electromagnetic properties of non-oriented electrical steel sheets

Energy Technology Data Exchange (ETDEWEB)

Weiss, H.A., E-mail: hw@utg.de [Institute of Metal Forming and Casting, Technical University of Munich, Garching, D-85748 Germany (Germany); Leuning, N.; Steentjes, S.; Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, Aachen, D-52062 Germany (Germany); Andorfer, T.; Jenner, S.; Volk, W. [Institute of Metal Forming and Casting, Technical University of Munich, Garching, D-85748 Germany (Germany)

2017-01-01

Mechanical stress occurring during the manufacturing process of electrical machines detrimentally alters the magnetic properties (iron losses and magnetizability). This affects the efficiency and performance of the machine. Improvement of the manufacturing process in terms of reduced magnetic property deterioration enables the full potential of the magnetic materials to be exploited, and as a result, the performance of the machine to be improved. A high quantity of electrical machine components is needed, with shear cutting (punching, blanking) being the most efficient manufacturing technology. The cutting process leads to residual stresses inside the non-oriented electrical sheet metal, resulting in increased iron losses. This paper studies the residual stresses induced by punching with different shear cutting parameters, taking a qualitative approach using finite element analysis. In order to calibrate the finite element analysis, shear cutting experiments are performed. A single sheet tester analysis of the cut blanks allows the correlation between residual stresses, micro hardness measurements, cutting surface parameters and magnetic properties to be studied.

Stability analysis of multipoint tool equipped with metal cutting ceramics

Science.gov (United States)

Maksarov, V. V.; Khalimonenko, A. D.; Matrenichev, K. G.

2017-10-01

The article highlights the issues of determining the stability of the cutting process by a multipoint cutting tool equipped with cutting ceramics. There were some recommendations offered on the choice of parameters of replaceable cutting ceramic plates for milling based of the conducted researches. Ceramic plates for milling are proposed to be selected on the basis of value of their electrical volume resistivity.

Stabilization/solidification of synthetic Nigerian drill cuttings | Opete ...

African Journals Online (AJOL)

Stabilization/solidification of synthetic Nigerian drill cuttings. SEO Opete, IA Mangibo, ET Iyagba. Abstract. In the Nigerian oil and gas industry, large quantities of oily and synthetic drill cuttings are produced annually. These drill cuttings are heterogeneous wastes which comprises of hydrocarbons, heavy metals and ...

Nanometric mechanical cutting of metallic glass investigated using atomistic simulation

Energy Technology Data Exchange (ETDEWEB)

Wu, Cheng-Da, E-mail: nanowu@cycu.edu.tw [Department of Mechanical Engineering, Chung Yuan Christian University, 200, Chung Pei Rd., Chung Li District, Taoyuan City 32023, Taiwan (China); Fang, Te-Hua, E-mail: fang.tehua@msa.hinet.net [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China); Su, Jih-Kai, E-mail: yummy_2468@yahoo.com.tw [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China)

2017-02-28

Highlights: • A nanoscale chip with a shear plane of 135° is extruded by the tool. • Tangential force and normal force increase with increasing tool nose radius. • Resistance factor increases with increasing cutting depth and temperature. - Abstract: The effects of cutting depth, tool nose radius, and temperature on the cutting mechanism and mechanics of amorphous NiAl workpieces are studied using molecular dynamics simulations based on the second-moment approximation of the many-body tight-binding potential. These effects are investigated in terms of atomic trajectories and flow field, shear strain, cutting force, resistance factor, cutting ratio, and pile-up characteristics. The simulation results show that a nanoscale chip with a shear plane of 135° is extruded by the tool from a workpiece surface during the cutting process. The workpiece atoms underneath the tool flow upward due to the adhesion force and elastic recovery. The required tangential force and normal force increase with increasing cutting depth and tool nose radius; both forces also increase with decreasing temperature. The resistance factor increases with increasing cutting depth and temperature, and decreases with increasing tool nose radius.

Critical Metals in Strategic Low-carbon Energy Technologies

Science.gov (United States)

Moss, R. L.

2012-04-01

Due to the rapid growth in demand for certain materials, compounded by political risks associated with the geographical concentration of the supply of them, shortages of materials could be a potential bottleneck to the deployment of low-carbon energy technologies. Consequently, an assessment has been carried out to ascertain whether such shortages could jeopardise the objectives of the EU's Strategic Energy Technology Plan (SET-Plan), especially in the six low-carbon energy technologies of SET-Plan, namely: nuclear, solar, wind, bioenergy, carbon capture and storage (CCS) and electricity grids. The assessment identified 14 metals for which the deployment of the six technologies will require 1% or more (and in some cases, much more) of current world supply per annum between 2020 and 2030. Following a more critical examination, based on the likelihood of rapid future global demand growth, limitations to expanding supply in the short to medium term, and the concentration of supply and political risks associated with key suppliers, 5 of the 14 metals were pinpointed to be at high risk, namely: the rare earth metals neodymium and dysprosium (for wind technology), and the by-products (from the processing of other metals) indium, tellurium and gallium (for photovoltaic technologies). In addition, the work has explored potential mitigation strategies, ranging from expanding European output, increasing recycling and reuse to reducing waste and finding substitutes for these metals in their main applications. Furthermore, recommendations are provided which include closely working with the EU's Raw Materials Initiative; supporting efforts to ensure reliable supply of ore concentrates at competitive prices; promoting R&D and demonstration projects on new lower cost separation processes; and promoting the further development of recycling technologies and increasing end-of-life collection

Improvements in process technology for uranium metal production

International Nuclear Information System (INIS)

Meghal, A.M.; Singh, H.; Koppiker, K.S.

1991-01-01

The research reactors in Trombay use uranium metal as a fuel. The plant to produce nuclear grade uranium metal ingots has been in operation at Trombay since 1959. Recently, the capacity of the plant has been expanded to meet the additional demand of the uranium metal. The operation of the expanded plant, has brought to the surface various shortcomings. This paper identifies various problems and describes the measures to be taken to upgrade the technology. Some comments are made on the necessity for development of technology for future requirement. (author). 6 refs., 1 fig

How to achieve emission reductions in Germany and the European Union. Energy policy, RUE with cross cutting technologies, Pinch technology

Energy Technology Data Exchange (ETDEWEB)

Radgen, P.

1999-10-01

The German presentations will cover three main topics. These are: (1) Energy policy on the national level and in the European Community. (2) Rational use of energy and efficiency improvements by cross cutting technologies. (3) Optimizing heat recovery and heat recovery network with Pinch technology. Actual development of carbon dioxide emissions and scenarios to forecast for the future development will be presented. It will be shown, that long term agreements are widely used in the EC to obtain a reduction of emissions. Specific attention will also be placed on the burden sharing in the EC and the other GHG. In the second part the efficiency improvement by cross cutting technologies will be discussed for furnaces, waste heat recovery, electric motors, compressed air systems, cooling systems, lighting and heat pumps. Most of these improvement potentials are economic at present energy prices, but some barriers for their application have to be overcome which will be discussed. In the last part a systematic method for the optimization of heat recovery networks is presented. The Pinch technology, developed in the late seventies is an easy and reliable way to obtain quickly a good insight into the heat flows of a process. The basics of Pinch technology will be presented with a simple example and the presentation of an in deep analysis of a fertilizer complex. (orig.)

Recommended numerical nuclear physics data for cutting-edge nuclear technology applications

International Nuclear Information System (INIS)

Ganesan, S.; Srivenkatesan, R.; Anek Kumar; Murthy, C.S.R.C.; Dhekne, P.S.

2005-01-01

This paper introduces some aspects of online nuclear data services at Mumbai as part of today's technology of sharing knowledge of the recommended numerical nuclear physics data for nuclear applications. The physics foundation for cutting-edge technology applications is significantly strengthened by such knowledge generation and sharing techniques. A BARC server is presently mirroring the nuclear data services of the IAEA, Vienna. The users can get all the nuclear data information much faster from the BARC nuclear data mirror website that is now fully operational. The nuclear community is encouraged to develop the habit of accessing the website for recommended values of nuclear data for use in research and applications. The URL is: www-nds.indcentre.org.in (author)

Nanoporous metals for advanced energy technologies

CERN Document Server

Ding, Yi

2016-01-01

This book covers the state-of-the-art research in nanoporous metals for potential applications in advanced energy fields, including proton exchange membrane fuel cells, Li batteries (Li ion, Li-S, and Li-O2), and supercapacitors. The related structural design and performance of nanoporous metals as well as possible mechanisms and challenges are fully addressed. The formation mechanisms of nanoporous metals during dealloying, the microstructures of nanoporous metals and characterization methods, as well as miscrostructural regulation of nanoporous metals through alloy design of precursors and surface diffusion control are also covered in detail. This is an ideal book for researchers, engineers, graduate students, and government/industry officers who are in charge of R&D investments and strategy related to energy technologies.

Wet cutting

Energy Technology Data Exchange (ETDEWEB)

Hole, B. [IMC Technical Services (United Kingdom)

1999-08-01

Continuous miners create dust and methane problems in underground coal mining. Control has usually been achieved using ventilation techniques as experiments with water based suppression have led to flooding and electrical problems. Recent experience in the US has led to renewed interest in wet head systems. This paper describes tests of the Hydraphase system by IMC Technologies. Ventilation around the cutting zone, quenching of hot ignition sources, dust suppression, the surface trial gallery tests, the performance of the cutting bed, and flow of air and methane around the cutting head are reviewed. 1 ref., 2 figs., 2 photos.

Remotely controlled cutting techniques in the field of nuclear decommissioning. Overview of effectively applied thermal and non thermal cutting methods

International Nuclear Information System (INIS)

Bienia, H.

2008-01-01

Remote disassembly of radiologically burdened large components is among the most sophisticated and complex activities in the dismantling of nuclear installations. The required space for the technical equipment during the dismantling operations, especially for the removal of larger components is often an additional problem. Conventional cutting technologies like sawing with a disk saw or band saw require large and heavy frameworks as well as guiding systems with high rigidity. These solutions are expensive and sometimes not applicable. The essential question of all cutting and dismantling tasks is the physiological constitution of the component which will be dismantled. That means size, material and structure of the component. All these points are primarily technological questions. The last question is about the estimated costs of the used dismantling technology. Therefore following questions must be answered. How much are the investments for the cutting equipment itself and how much are the investments for the supporting equipment (e.g. necessary handling equipment)? Can I use this cutting equipment only for one special task or is it applicable for many tasks and therefore saves money because other cutting or dismantling technologies are dispensable? How long is the cutting time and what is the to control this technique required personnel? Four different cutting and dismantling technologies will be introduced and described. These four technologies differ in their principle of operation but all of them are used by cutting and dismantling tasks in nuclear power plants. (author)

Application and development of dismantling technologies for decommissioning of nuclear installations

International Nuclear Information System (INIS)

Bach, W.; Kremer, G.; Ruemenapp, T.

2006-01-01

The decommissioning of nuclear installations poses a challenge to high performance underwater cutting technologies because of complex limiting conditions, like radioactive contamination, accessibility, geometry of work piece, material thickness and composition. For the safe dismantling of the moderator tank and the thermal shield of the Multi-purpose Research Reactor (MZFR) Karlsruhe the development and the use of thermal cutting tools will be demonstrated, in this case the underwater plasma arc cutting and the contact arc metal cutting (CAMC). (orig.)

Accelerating Industrial Adoption of Metal Additive Manufacturing Technology

Science.gov (United States)

Vartanian, Kenneth; McDonald, Tom

2016-03-01

While metal additive manufacturing (AM) technology has clear benefits, there are still factors preventing its adoption by industry. These factors include the high cost of metal AM systems, the difficulty for machinists to learn and operate metal AM machines, the long approval process for part qualification/certification, and the need for better process controls; however, the high AM system cost is the main barrier deterring adoption. In this paper, we will discuss an America Makes-funded program to reduce AM system cost by combining metal AM technology with conventional computerized numerical controlled (CNC) machine tools. Information will be provided on how an Optomec-led team retrofitted a legacy CNC vertical mill with laser engineered net shaping (LENS®—LENS is a registered trademark of Sandia National Labs) AM technology, dramatically lowering deployment cost. The upgraded system, dubbed LENS Hybrid Vertical Mill, enables metal additive and subtractive operations to be performed on the same machine tool and even on the same part. Information on the LENS Hybrid system architecture, learnings from initial system deployment and continuing development work will also be provided to help guide further development activities within the materials community.

Test of remote control cutting equipment by Nd:YAG laser

Energy Technology Data Exchange (ETDEWEB)

Shimizu, Akio [Fuji Electric Corp. Research and Development Ltd., Yokosuka, Kanagawa (Japan); Hosoda, Hiroshi

1997-11-01

Technology of remote controlled cutting and reduction of generative secondary products have been required to the cutting system for decommissioning nuclear equipments. At a point of view that laser cutting technology by use of a Nd:YAG laser is effective, we have developed the laser cutting machine and carried out cutting tests for several stainless steel plates. This report is described the result of experiment by test equipment, about element technology of remote controlled cutting nuclear equipments. (author)

Test of remote control cutting equipment by Nd:YAG laser

International Nuclear Information System (INIS)

Shimizu, Akio; Hosoda, Hiroshi.

1997-01-01

Technology of remote controlled cutting and reduction of generative secondary products have been required to the cutting system for decommissioning nuclear equipments. At a point of view that laser cutting technology by use of a Nd:YAG laser is effective, we have developed the laser cutting machine and carried out cutting tests for several stainless steel plates. This report is described the result of experiment by test equipment, about element technology of remote controlled cutting nuclear equipments. (author)

Trim cut machining and surface integrity analysis of Nimonic 80A alloy using wire cut EDM

Directory of Open Access Journals (Sweden)

Amitesh Goswami

2017-02-01

Full Text Available This present work deals with the features of trim cut wire EDM machining of Nimonic 80A in terms of machining parameters, to predict material removal rate (MRR, surface roughness (Ra, wire wear ratio (WWR and microstructure analysis. Trim cut is performed after rough cut to remove the rough layer deposited after machining due to melting and re-solidification of the eroded metal from workpiece as well as from wire electrode. Taguchi’s design of experiments methodology has been used for planning and designing the experiments. The relative significance of various factors has also been evaluated and analyzed using ANOVA. The results clearly indicate trim cut potential for high surface finish compared to rough cut machining.

Radioactive scrap metal decontamination technology assessment report

International Nuclear Information System (INIS)

Buckentin, J.M.; Damkroger, B.K.; Schlienger, M.E.

1996-04-01

Within the DOE complex there exists a tremendous quantity of radioactive scrap metal. As an example, it is estimated that within the gaseous diffusion plants there exists in excess of 700,000 tons of contaminated stainless steel. At present, valuable material is being disposed of when it could be converted into a high quality product. Liquid metal processing represents a true recycling opportunity for this material. By applying the primary production processes towards the material's decontamination and re-use, the value of the strategic resource is maintained while drastically reducing the volume of material in need of burial. Potential processes for the liquid metal decontamination of radioactively contaminated metal are discussed and contrasted. Opportunities and technology development issues are identified and discussed. The processes compared are: surface decontamination; size reduction, packaging and burial; melting technologies; electric arc melting; plasma arc centrifugal treatment; air induction melting; vacuum induction melting; and vacuum induction melting and electroslag remelting

An Experimental Study on Micro Clinching of Metal Foils with Cutting by Laser Shock Forming

Directory of Open Access Journals (Sweden)

Xiao Wang

2016-07-01

Full Text Available This paper describes a novel technique for joining similar and dissimilar metal foils, namely micro clinching with cutting by laser shock forming. A series of experiments were conducted to study the deformation behavior of single layer material, during which many important process parameters were determined. The process window of the 1060 pure aluminum foils and annealed copper foils produced by micro clinching with cutting was analyzed. Moreover, similar material combination (annealed copper foils and dissimilar material combination (1060 pure aluminum foils and 304 stainless steel foils were successfully achieved. The effect of laser energy on the interlock and minimum thickness of upper foils was investigated. In addition, the mechanical strength of different material combinations joined by micro clinching with cutting was measured in single lap shearing tests. According to the achieved results, this novel technique is more suitable for material combinations where the upper foil is thicker than lower foil. With the increase of laser energy, the interlock increased while the minimum thickness of upper foil decreased gradually. The shear strength of 1060 pure aluminum foils and 304 stainless steel foils combination was three times as large as that of 1060 pure aluminum foils and annealed copper foils combination.

International feedback experience on the cutting of reactor internal components

International Nuclear Information System (INIS)

Boucau, J.

2014-01-01

Westinghouse capitalizes more than 30 years of experience in the cutting of internal components of reactor and their packaging in view of their storage. Westinghouse has developed and validated different methods for cutting: plasma torch cutting, high pressure abrasive water jet cutting, electric discharge cutting and mechanical cutting. A long feedback experience has enabled Westinghouse to list the pros and cons of each cutting technology. The plasma torch cutting is fast but rises dosimetry concerns linked to the control of the cuttings and the clarity of water. Abrasive water jet cutting requires the installation of costly safety devices and of an equipment for filtering water but this technology allows accurate cuttings in hard-to-reach zones. Mechanical cutting is the most favourable technology in terms of wastes generation and of the clarity of water but the cutting speed is low. (A.C.)

Ceramic cutting tools materials, development and performance

CERN Document Server

Whitney, E Dow

1994-01-01

Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

Abrasive-waterjet cutting of thick concrete and waterjet cleaning for nuclear facility decommissioning and decontamination

International Nuclear Information System (INIS)

Echert, D.C.; Hashish, M.; Marvin, M.H.

1987-01-01

Two tools have been developed for use by the nuclear industry: the Deep Kerf tool and the Cleaner/Scarifier tool. The Deep Kerf tool is designed to cut through thick, reinforced concrete structures to facilitate their decommissioning. It employs the abrasive-waterjet (AWJ) cutting technology. The basis of the system is a rotary nozzle that makes a slot in the concrete wide enough to accommodate the cutting tool as it advances. In this program, concrete as thick as 1.5 m was cut through from one side. A shroud and vacuum system covers the opening of the slot during cutting to contain the spoils with greater than 99% efficiency. The Cleaner/Scarifier tool was designed for removing the surface layers of contaminated concrete and decontaminating metal surfaces. It uses ultrahigh-pressure waterjets mounted on a rotating arm to remove or clean the target surface. Spoils recovery with a shroud and vacuum system is over 99% complete for both horizontal and vertical surfaces

Technological innovations to preserve quality and safety of fresh-cut horticultural products

OpenAIRE

Artés-Hernández, Francisco; Gómez, Perla; Aguayo, Encarna; Artés-Hernández, Francisco

2010-01-01

Proceedings of the International Conference “Environmentally friendly and safe technologies for quality of fruit and vegetables”, held in Universidade do Algarve, Faro, Portugal, on January 14-16, 2009. This Conference was a join activity with COST Action 924. Fresh-cut or minimally processed fruit and vegetables have strongly increased their market share all over the industrialized countries. For that reason this market is currently very competitive, and forces the specialized ...

Tubing and cable cutting tool

Science.gov (United States)

Mcsmith, D. D.; Richardson, J. I. (Inventor)

1984-01-01

A hand held hydraulic cutting tool was developed which is particularly useful in deactivating ejection seats in military aircraft rescue operations. The tool consists primarily of a hydraulic system composed of a fluid reservoir, a pumping piston, and an actuator piston. Mechanical cutting jaws are attached to the actuator piston rod. The hydraulic system is controlled by a pump handle. As the pump handle is operated the actuator piston rod is forced outward and thus the cutting jaws are forced together. The frame of the device is a flexible metal tubing which permits easy positioning of the tool cutting jaws in remote and normally inaccessible locations. Bifurcated cutting edges ensure removal of a section of the tubing or cable to thereby reduce the possibility of accidental reactivation of the tubing or cable being severed.

High precision tungsten cutting for optics

International Nuclear Information System (INIS)

Reglero, V.; Velasco, T.; Rodrigo, J.; Gasent, L.J.; Alamo, J.; Chato, R.; Ruiz Urien, I.; Santos, I.; Zarauz, J.; Clemente, G.; Sanz-Tudanca, C.; Lopez, J.L.

2001-01-01

The results obtained during the INTEGRAL masks development program an implementing the HURA and MURA codes on tungsten plates of different thickness are presented. Hard scientific requirements on pixels size and location tolerances (tenths of microns over large areas -1 m 2 - and thickness from 0.5 mm to 60 mm) required the set up of a dedicated program for testing cutting technologies: laser, photochemical milling, spark machining and electro discharge wire cutting. After a very intensive test campaign the wire cutting process was selected as the optimum technology for code manufacturing . Accuracies achieved an the code cutting fulfill scientific requirements. In fact, they are 5 times better than required. Pixel size and centroids location accuracies of 0.01 mm over a 1 m 2 area have been obtained for the 10,000 pixels on IBIS, 100 pixels on SPI and 24000 pixels on JEM-X masks. Comparative results among different cutting technologies are also discussed. (author)

Development of a Metal Cutting Tool Fase in Order to Create the Conditions of Ringed Chips Wrapping

Science.gov (United States)

Korchuganova, M.; Syrbakov, A.; Chernysheva, T.; Ivanov, G.; Korchuganov, M.

2016-08-01

When processing ductile metals with high cutting speed, there is a need to take additional measures for a comfortable and safe formation and removal of chips. In the conditions of large-scale manufacture, it is recommended to produce flow chips in the form of short fragments, while in the conditions of small-lot and single-piece manufacture, it is reasonable to wrap the chips spirally with a rather small turn radius. Such way of chips formation reduces the time of its removal from the working area as well as facilitates its transportation and processing. In order to solve the problem of chip wrapping and breakage, almost all modern manufacturers of tools with replaceable many-sided plates (RMSP) followed the way of complication of tool faces and determination of the areas of effective chip breaking. On the one hand, the suggested solution turns out to be effective; however, as showed the analysis of recommended cutting modes for complex forms of RMSP made by leading manufacturers, they all correspond to the definite cross section of the cut-layer S/t=0.1.

Development and verification test on remote plasma cutting of large metallic waste

International Nuclear Information System (INIS)

Ozawa, Tamotsu; Yamada, Kunitaka; Abe, Tadashi

1979-01-01

Plasma cutting is the cutting method to melt and scatter cut objects by generating arc between an electrode in a nozzle and the cut objects and making working gas fed to surround it into high temperature, high speed plasma jet. In case of remote plasma cutting, a torch for the plasma cutting is operated remotely with a manipulator from the outside of a cell. At the time of planning the method of breaking up solid wastes, the type of cutting machines and the method of remote operation of the cutting machines and cut objects were examined. It was decided to adopt plasma cutting machines, because their cutting capability such as materials, thickness and cutting speed is excellent, and the construction and handling are simple. The form of the solid wastes to be cut is not uniform, accordingly the method of manipulator operation was adopted to respond to various forms flexibly. Cut objects are placed on a turntable to change the position successively. In case of remote plasma cutting, the controls of torch speed and gap must be made with a manipulator. The use of light-shielding glasses reduces largely the watchability of cut objects and becomes hindrance in the operation. As for the safety aspect, the suitable gas for cutting, which does not contain hydrogen, must be selected. The tests carried out for two years since November, 1977, are reported in this paper, and most of the problems have been solved. (Kako, I.)

EVALUATION OF THE CARBON FOOTPRINT OF INNOVATIVE WATER MAIN REHABILITATION TECHNOLOGIES VS. OPEN CUT METHODS

Science.gov (United States)

A major benefit of trenchless rehabilitation technologies touted by many practitioners when comparing their products with tradition open cut construction methods is lower carbon dioxide (CO2) emissions. In an attempt to verify these claims, multiple tools have been dev...

Influence of Thickness of Multilayered Nano-Structured Coatings Ti-TiN-(TiCrAlN and Zr-ZrN-(ZrCrNbAlN on Tool Life of Metal Cutting Tools at Various Cutting Speeds

Directory of Open Access Journals (Sweden)

Alexey Vereschaka

2018-01-01

Full Text Available This paper considers the influence of thickness of multilayered nano-structured coatings Ti-TiN-(TiCrAlN and Zr-ZrN-(ZrCrNbAlN on tool life of metal cutting tools at various cutting speeds (vc = 250, 300, 350 and 400 m·min−1. The paper investigates the basic mechanical parameters of coatings and the mechanism of coating failure in scratch testing depending on thickness of coating. Cutting tests were conducted in longitudinal turning of steel C45 with tools with the coatings under study of various thicknesses (3, 5, and 7 µm, with an uncoated tool and with a tool with a “reference” coating of TiAlN. The relationship of “cutting speed vc—tool life T” was built and investigated; and the mechanisms were found to determine the selection of the optimum coating thickness at various cutting speeds. Advantages of cutting tools with these coatings are especially obvious at high cutting speeds (in particular, vc = 400 m·min−1. If at lower cutting speeds, the longest tool life is shown by tools with thicker coatings (of about 7 μm, then with an increase in cutting speed (especially at vc = 400 m·min−1 the longest tool life is shown by tools with thinner coating (of about 3 μm.

HYDRO-ABRASIVE JET CLEANING TECHNOLOGY OF STEEL SHEETS DESIGNED FOR LASER CUTTING

Directory of Open Access Journals (Sweden)

I. V. Kachanov

2013-01-01

Full Text Available Investigations executed by the BNTU “Shipbuilding and hydraulics” department have shown that rather efficient implementation of the requirements to the metal sheet surface designed for laser cutting can be achieved by using hydro-abrasive jet cleaning while applying water pump equipment with the range of pressure – 20–40 MPa. Type of working fluid plays a significant role for obtaining surface of the required quality. The conducted experiments have demonstrated that the efficient solution of the assigned problems can be ensured by using a working fluid containing bentonite clay, surface-active agent polyacrylamide, soda ash and the rest water.

Laser cutting of metal laminates: analysis and experimental validation

NARCIS (Netherlands)

de Graaf, R.F.; Meijer, J.

2000-01-01

Laser cutting has been investigated for a number of aluminum–synthetic laminates, newly developed materials for the aeronautic and automotive industry. The materials consist of alternating aluminum and synthetic layers. It is shown that these materials can be cut at the same speed as homogeneous

ABOUT TECHNOLOGY FEATURES OF ASSEMBLING OF RUBBER-METAL CONNECTIONS

Directory of Open Access Journals (Sweden)

VODOLAZSKAYA Nataliia

2016-11-01

Full Text Available Assembly process is important technological operation when manufacturing products and equipment, and also it uses during operation and repairs different type of implements The modern automated manufacture cannot be presented without the existence of machines continuously action, in particular of belt conveyors. One of its basic units is the belt and ways of its connection. Usually, the quantity of cracks of belt joints is equal to (reaches 62 within 1 km of a belt of conveyor during 10 years upon condition that equipment works in a difficult cycle of mines. One of the basic operation problems of these transports is the rupture of the joint of a belt as emergency idle times of conveyors makes approximately of 10 % of working hours, and planned stops on manufacturing or repair of joints - to of 20 %. Therefore, now research in the field of maintenance of qualitative manufacturing of a joint of conveyor belts are of interest at this time. The way of using of rubber-metal connections assembling with help self-cutting screws is offered. This allows increasing durability’s characteristics of joints of the conveyor belt

21 CFR 872.4120 - Bone cutting instrument and accessories.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Bone cutting instrument and accessories. 872.4120... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Surgical Devices § 872.4120 Bone cutting instrument and accessories. (a) Identification. A bone cutting instrument and accessories is a metal device intended for use...

Secondary waste characteristics and ITS filtration system on laser cutting

Energy Technology Data Exchange (ETDEWEB)

Hara, Kunio; Miyao, Hidehiko [Research Association for Facility Decommissioning (RANDEC), Tokai, Ibaraki (Japan); Nakazawa, Masaharu [Tokyo Univ. (Japan); Kataoka, Shinichi; Nagura, Yasumi; Saiki, Hideo [Mitsubishi Heavy Industries Ltd., Tokyo (Japan)

2001-03-01

Technology of dismantling nuclear facilities has been developing in various fields for its evaluation and dismantling system. RANDEC has been studying remote dismantling system for highly activated equipments such as core internals with a laser using optical fiber. Recently a high power YAG laser having the advantage of application for remote dismantling on thick metallic material is the stage for practical use, and narrow kerf can bring the reduction of secondary waste as well. The present paper describes the experimental results and discussion on the laser cutting, including the secondary waste characteristics and its filtration system using the YAG laser. This study has been performed on consignment to RANDEC from the Science and Technology Agency of Japan. (author)

The potential risks from metals bottlenecks to the deployment of Strategic Energy Technologies

International Nuclear Information System (INIS)

Moss, R.L.; Tzimas, E.; Kara, H.; Willis, P.; Kooroshy, J.

2013-01-01

This paper examines the use of materials, in particular metals, in six low-carbon energy technologies of the European Union's Strategic Energy Technology Plan (SET-Plan), namely nuclear, solar, wind, bioenergy, carbon capture and storage and electricity grids. The projected average annual demand for metals in the SET-Plan technologies for the decades up to 2020 and 2030 is compared to the known global production volume in 2010. From an initial inventory of over 50 metals, 14 metals were identified that will require 1% or more of the 2010 world supply per annum between 2020 and 2030. These 14 metals are cadmium, dysprosium, gallium, hafnium, indium, molybdenum, neodymium, nickel, niobium, selenium, silver, tellurium, tin and vanadium. These metals were examined further by analysing the effect of market and geo-political factors of supply and demand, which highlighted five metals to represent a high risk to large-scale technology deployment, namely: neodymium, dysprosium, indium, tellurium and gallium. The five metals were further analysed with respect to the wind and solar sectors, showing that the demand of these metals could increase significantly depending on future sub-technology choices. Mitigation strategies to alleviate potential shortages are also discussed, e.g. extending primary output; re-use, re-cycling and waste reduction; and substitution. - Highlights: ► Over 50 metals and their usage in six low-carbon energy technologies are analysed. ► 14 metals are identified that will require 1% or more of the 2010 world supply per annum. ► The 14 metals are further examined with respect to market and geo-political factors. ► 5 metals Nd, Dy, In, Te and Ga are a high risk to large-scale technology deployment. ► Demand for the 5 metals increases for sub-technology choices in PV and wind energy

Dimensional accuracy of internal cooling channel made by selective laser melting (SLM And direct metal laser sintering (DMLS processes in fabrication of internally cooled cutting tools

Directory of Open Access Journals (Sweden)

Ghani S. A. C.

2017-01-01

Full Text Available Selective laser melting(SLM and direct metal laser sintering(DMLS are preferred additive manufacturing processes in producing complex physical products directly from CAD computer data, nowadays. The advancement of additive manufacturing promotes the design of internally cooled cutting tool for effectively used in removing generated heat in metal machining. Despite the utilisation of SLM and DMLS in a fabrication of internally cooled cutting tool, the level of accuracy of the parts produced remains uncertain. This paper aims at comparing the dimensional accuracy of SLM and DMLS in machining internally cooled cutting tool with a special focus on geometrical dimensions such as hole diameter. The surface roughness produced by the two processes are measured with contact perthometer. To achieve the objectives, geometrical dimensions of identical tool holders for internally cooled cutting tools fabricated by SLM and DMLS have been determined by using digital vernier calliper and various magnification of a portable microscope. In the current study, comparing internally cooled cutting tools made of SLM and DMLS showed that generally the higher degree of accuracy could be obtained with DMLS process. However, the observed differences in surface roughness between SLM and DMLS in this study were not significant. The most obvious finding to emerge from this study is that the additive manufacturing processes selected for fabricating the tool holders for internally cooled cutting tool in this research are capable of producing the desired internal channel shape of internally cooled cutting tool.

Demonstrating diamond wire cutting of the TFTR

International Nuclear Information System (INIS)

Rule, K.; Perry, E.; Larson, S.; Viola, M.

2000-01-01

The Tokamak Fusion Test Reactor (TFTR) ceased operation in April 1997 and decommissioning commenced in October 1999. The deuterium-tritium fusion experiments resulted in contaminating the vacuum vessel with tritium and activating the materials with 14 Mev neutrons. The total tritium content within the vessel is in excess of 7,000 Curies while dose rates approach 50 mRem/hr. These radiological hazards along with the size of the Tokamak (100 cubic meters) present a unique and challenging task for dismantling. Plasma arc cutting is the current baseline technology for the dismantlement of fission reactors. This technology is typically used because of its faster cutting times. Alternatively, an innovative approach for dismantlement of the TFTR is the use of diamond wire cutting technology. Recent improvements in diamond wire technology have allowed the cutting of carbon steel components such as pipe, plate, and tube bundles in heat exchangers. Some expected benefits of this technology include: significantly reduction in airborne contaminates, reduced personnel exposure, a reduced risk of spread of tritium contamination, and reduced overall costs as compared to using plasma arc cutting. This paper will provide detailed results of the diamond wire cutting demonstration that was completed in September of 1999, on a mock-up of this complex reactor. The results will identify cost, safety, industrial and engineering parameters, and the related performance of each situation

Demonstrating diamond wire cutting of the TFTR

Energy Technology Data Exchange (ETDEWEB)

Rule, K.; Perry, E.; Larson, S.; Viola, M. [and others

2000-02-24

The Tokamak Fusion Test Reactor (TFTR) ceased operation in April 1997 and decommissioning commenced in October 1999. The deuterium-tritium fusion experiments resulted in contaminating the vacuum vessel with tritium and activating the materials with 14 Mev neutrons. The total tritium content within the vessel is in excess of 7,000 Curies while dose rates approach 50 mRem/hr. These radiological hazards along with the size of the Tokamak (100 cubic meters) present a unique and challenging task for dismantling. Plasma arc cutting is the current baseline technology for the dismantlement of fission reactors. This technology is typically used because of its faster cutting times. Alternatively, an innovative approach for dismantlement of the TFTR is the use of diamond wire cutting technology. Recent improvements in diamond wire technology have allowed the cutting of carbon steel components such as pipe, plate, and tube bundles in heat exchangers. Some expected benefits of this technology include: significantly reduction in airborne contaminates, reduced personnel exposure, a reduced risk of spread of tritium contamination, and reduced overall costs as compared to using plasma arc cutting. This paper will provide detailed results of the diamond wire cutting demonstration that was completed in September of 1999, on a mock-up of this complex reactor. The results will identify cost, safety, industrial and engineering parameters, and the related performance of each situation.

Generation Mechanism of Work Hardened Surface Layer in Metal Cutting

Science.gov (United States)

Hikiji, Rikio; Kondo, Eiji; Kawagoishi, Norio; Arai, Minoru

Finish machining used to be carried out in grinding, but it is being replaced by cutting with very small undeformed chip thickness. In ultra precision process, the effects of the cutting conditions and the complicated factors on the machined surface integrity are the serious problems. In this research, work hardened surface layer was dealt with as an evaluation of the machined surface integrity and the effect of the mechanical factors on work hardening was investigated experimentally in orthogonal cutting. As a result, it was found that work hardened surface layer was affected not only by the shear angle varied under the cutting conditions and the thrust force of cutting resistance, but also by the thrust force acting point, the coefficient of the thrust force and the compressive stress equivalent to the bulk hardness. Furthermore, these mechanical factors acting on the depth of the work hardened surface layer were investigated with the calculation model.

Laser Cutting Tool Path Optimization

OpenAIRE

Dewil, Reginald; Cattrysse, Dirk; Vansteenwegen, Pieter

2011-01-01

Given a set of irregular parts nested on a metal sheet, minimize the total non- cutting time for the cutter head, cutting all the required elements and returning to the starting location. The problem is modeled as a generalized traveling sales- person problem with special precedence constraints. An initial feasible solution is generated and improved by local moves embedded in a tabu search framework. The proposed algorithm shows promising results in comparison with a commercial...

Experience of contact charge application in the separation of metal structures at the Chernobyl' NPP

International Nuclear Information System (INIS)

Volgin, L.A.; Bushtedt, Yu.P.; Derevitskij, V.K.; Batanov, A.F.; Vorob'ev, V.V.; Kulekin, V.S.

1989-01-01

When decontaminating the 3rd power unit roofing it was necessary to dismantle the fire dry tube (length of 24 m) by means of explosive remote cutting. The conclusion is made that for the first time it was successfully tested the remote technology of metal structure cutting in zones, eliminating presence of operating staft. 6 figs

Research on Computer Integrated Manufacturing of Sheet Metal Parts for Lithium Battery

Directory of Open Access Journals (Sweden)

Pan Wei-Min

2016-01-01

Full Text Available Lithium battery has been widely used as the main driving force of the new energy vehicle in recent years. Sheet metal parts are formed by means of pressure forming techniques with the characteristics of light weight, small size and high structural strength. The sheet metal forming has higher productivity and material utilization than the mechanical cutting, therefore sheet metal parts are widely used in many fields, such as modern automotive industry, aviation, aerospace, machine tools, instruments and household appliances. In this paper, taking a complex lithium battery box as an example, the integrated manufacturing of sheet metal parts is studied, and the digital integrated design and manufacturing process system is proposed. The technology is studied such as sheet metal design, unfolding, sheet nesting and laser cutting, CNC turret punch stamping programming, CNC bending etc. The feasibility of the method is verified through the examples of products and the integrated manufacturing of sheet metal box is completed.

Effective Technology for Recycling Metal. Proceedings of Two Special Workshops.

Science.gov (United States)

National Association of Secondary Material Industries, Inc., New York, NY.

The National Association of Secondary Material Industries (NASMI) and the Bureau of Mines have cooperated to sponsor two technically-oriented workshops related to the role of metals recycling and air pollution control technology. The proceedings of these workshops, "Effective Technology and Research for Scrap Metal Recycling" and "Air Pollution…

Cutting technique for reactor internals by laser beam

International Nuclear Information System (INIS)

Matsumoto, O.; Sugihara, M.; Matsuda, K.; Miya, K.

1990-01-01

At present in Japan the verification tests on the commercial nuclear power reactor decommissioning technology are being conducted as the project of The Ministry of International Trade and Industry by Nuclear Power Engineering Test Center. This paper summarizes the interim results of the verification test for the reactor core internals decommissioning technology, which is being conducted from 1986 as a theme of the above project. All core internals to be studied here are made of stainless steel, and the maximum wall thickness is about 500mm (the maximum one to be cut is about 300mm) for the PWR's, and about 100mm for the BWR's. Though the plasma cutting, arc saw cutting method, etc. have been studied u p to now as the cutting technology for decommissioning these core internals, the authors are carrying out the development and verification test of the cutting technology with the laser beam, which is expected to increase its power in future and can be applied to various materials

Formation of Quenching Structures in the Steel 35 by Deform Cutting

OpenAIRE

A. G. Degtyareva; V. V. Poptsov; V. N. Simonov; V. G. Vasilev; S. B. Varlamova

2014-01-01

In industry different methods of surface hardening are widely used to increase reliability and durability of friction unit parts. Among these methods are areas of focus based on deformcutting technology (DC) i.e. method of chip-free mechanical treatment.It is shown that DC method allows us to produce through- or partial-hardening surface layers of a large thickness (0,4…1.5mm) on steel with no additional heat sources. The standard metal-cutting equipment and common tools are used for deform-c...

Knowledge base technology for CT-DIMS: Report 1. [CT-DIMS (Cutting Tool - Database and Information Management System)

Energy Technology Data Exchange (ETDEWEB)

Kelley, E.E.

1993-05-01

This report discusses progress on the Cutting Tool-Database and Information Management System (CT-DIMS) project being conducted by the University of Illinois Urbana-Champaign (UIUC) under contract to the Department of Energy. This project was initiated in October 1991 by UIUC. The Knowledge-Based Engineering Systems Research Laboratory (KBESRL) at UIUC is developing knowledge base technology and prototype software for the presentation and manipulation of the cutting tool databases at Allied-Signal Inc., Kansas City Division (KCD). The graphical tool selection capability being developed for CT-DIMS in the Intelligent Design Environment for Engineering Automation (IDEEA) will provide a concurrent environment for simultaneous access to tool databases, tool standard libraries, and cutting tool knowledge.

Skin Cut Construction

DEFF Research Database (Denmark)

2017-01-01

of the exhibition is to create a connection between the artistic and technological development through Danish rms and researchers who represent the newest technology in concrete treatment. The rst part exhibition (skin) will focus on the surface treatment of concrete (’graphical concrete’), the second (cut...

Laser cutting technology using water jet waveguide

International Nuclear Information System (INIS)

Akiba, Miyuki; Shiihara, Katsunori; Chida, Itaru

2013-01-01

Laser with water jet is examined to cut in-vessel structure. However, it is necessary to increase the break-up length of water jet to cut a thick plate. Therefore, the effects of the water jet parameter (water pressure, assist gas, laser power) on break-up length were investigated. It was found from observation results of water jet that the longest break-up length is about 135mm under condition of water pressure 40 MPa, laser power 30W and helium assist gas 1L/min. (author)

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

OpenAIRE

Kechagias John; Petousis Markos; Vidakis Nectarios; Mastorakis Nikos

2017-01-01

Plasma Arc Cutting (PAC) is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min), torch standoff distance (mm), and arc voltage (volts). Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For ...

kW-class direct diode laser for sheet metal cutting based on commercial pump modules

Science.gov (United States)

Witte, U.; Schneider, F.; Holly, C.; Di Meo, A.; Rubel, D.; Boergmann, F.; Traub, M.; Hoffmann, D.; Drovs, S.; Brand, T.; Unger, A.

2017-02-01

We present a direct diode laser with an optical output power of more than 800 W ex 100 μm with an NA of 0.17. The system is based on 6 commercial pump modules that are wavelength stabilized by use of VBGs. Dielectric filters are used for coarse and dense wavelength multiplexing. Metal sheet cutting tests were performed in order to prove system performance and reliability. Based on a detailed analysis of loss mechanisms, we show that the design can be easily scaled to output powers in the range of 2 kW and to an optical efficiency of 80%.

The state of the art on the radioactive metal waste recycling technologies

International Nuclear Information System (INIS)

Oh, Won Jin; Moon, Jei Kwon; Jung, Chong Hun; Park, Sang Yoon

1997-09-01

As the best strategy to manage the radioactive metal wastes which are generated during operation and decommissioning of nuclear facilities, the following recycling technologies are investigated. 1. decontamination technologies for radioactive metal waste recycling 2. decontamination waste treatment technologies. 3. residual radioactivity evaluation technologies. (author). 260 refs., 26 tabs., 31 figs

Assessing Rare Metal Availability Challenges for Solar Energy Technologies

Directory of Open Access Journals (Sweden)

Leena Grandell

2015-08-01

Full Text Available Solar energy is commonly seen as a future energy source with significant potential. Ruthenium, gallium, indium and several other rare elements are common and vital components of many solar energy technologies, including dye-sensitized solar cells, CIGS cells and various artificial photosynthesis approaches. This study surveys solar energy technologies and their reliance on rare metals such as indium, gallium, and ruthenium. Several of these rare materials do not occur as primary ores, and are found as byproducts associated with primary base metal ores. This will have an impact on future production trends and the availability for various applications. In addition, the geological reserves of many vital metals are scarce and severely limit the potential of certain solar energy technologies. It is the conclusion of this study that certain solar energy concepts are unrealistic in terms of achieving TW scales.

Pin on disk against ball on disk for the evaluation of wear improvement on cryo-treated metal cutting shears

Science.gov (United States)

Jimbert, P.; Iturrondobeitia, M.; Ibarretxe, J.; Fernandez-Martinez, R.

2015-03-01

When talking about trybology, the election of the laboratory experiment type is a common problem of discussion. Laboratory wear methods are not designed to exactly reproduce the real working conditions of the analyzed part itself but serve to engineers and researcher to extrapolate the laboratory results to the real application. In order to shed some light on this issue, two wear tests have been analyzed following an ASTM standard and using the same experimental parameters and testing pair-materials in order to be able to make a comparison: Pin-on-Disk (PoD) against Ball-on-Disk (BoD). Three different tool steel have been analyzed in this study, AISI D2, AISI A8 and AISI H13, used to produce metal cutting shears. Metal on metal dry sliding tests were designed in order to reproduce the tool working conditions. These three materials were cryogenically treated and compared against no cryogenically treated ones to measure the improvement on their wear resistance due to cryogenic treatment. Finally, the wear rates obtained with both laboratory tests were compared against some real production metal cutting tools wear data. Results revealed an improvement of the wear resistance for cryo-treated samples of around 20% with the BoD test and around 6% with the PoD test. Real production tools wear was calculated for one of the tool steels and for two different applications. The improvement was approximately the one revealed by the BoD test. So, for the studied case, the BoD laboratory test gives more realistic prediction of real tool life improvement due to the cryogenic treatment.

Proposition of a Solution for the Setting of the Abrasive Waterjet Cutting Technology

Czech Academy of Sciences Publication Activity Database

Valíček, Jan; Harničárová, M.; Kušnerová, M.; Grznárik, R.; Zavadil, J.

2013-01-01

Roč. 13, č. 5 (2013), s. 279-285 ISSN 1335-8871 R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive waterjet cutting of materials * surface topography function * correlation relations * surface roughness * optimization of technology Subject RIV: JQ - Machines ; Tools Impact factor: 1.162, year: 2013 http://www.degruyter.com/view/j/msr.2013.13.issue-5/msr-2013-0041/msr-2013-0041. xml

Materials selection for cutting tools

International Nuclear Information System (INIS)

Burkhis, Adel M.

2008-01-01

The selection of proper tool steel for a given application is a difficult task. So; the most important selection factors in choosing cutting tool materials are based on their tool material requirements, cutting tool design and service conditions which is mainly considered as functional requirements. The processability requirements concerns in heat treat ability of the material tool. The classification of these tool materials were discussed with their properties requirement and percent of alloying element which is added to give best properties with a little increase in cost that highly appear in comparison of the selection. The cutting tool materials were evaluated based on two cases; The first was in case of rough surface; the high speed steels is the best material and the other was the ceramic material is the highest performance in cutting of soft or high rate of metal removal. (author)

Reuse of waste cutting sand at Lawrence Livermore National Laboratory

International Nuclear Information System (INIS)

Mathews, S.; Wilson, K.

1998-01-01

Lawrence Livermore National Laboratory (LLNL) examined the waste stream from a water jet cutting operation, to evaluate the possible reuse of waste garnet sand. The sand is a cutting agent used to shape a variety of materials, including metals. Nearly 70,000 pounds of waste sand is generated annually by the cutting operation. The Environmental Protection Department evaluated two potential reuses for the spent garnet sand: backfill in utility trenches; and as a concrete constituent. In both applications, garnet waste would replace the sand formerly purchased by LLNL for these purposes. Findings supported the reuse of waste garnet sand in concrete, but disqualified its proposed application as trench backfill. Waste sand stabilized in a concrete matrix appeared to present no metals-leaching hazard; however, unconsolidated sand in trenches could potentially leach metals in concentrations high enough to threaten ground water quality. A technical report submitted to the San Francisco Bay Regional Water Quality Control Board was reviewed and accepted by that body. Reuse of waste garnet cutting sand as a constituent in concrete poured to form walkways and patios at LLNL was approved

PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY

Directory of Open Access Journals (Sweden)

Josef Sedlak

2015-08-01

Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.

Development of YAG laser cutting system for decommissioning nuclear equipments

International Nuclear Information System (INIS)

Kasai, Takeshi; Nitta, Kazuhiko; Hosoda, Hiroshi.

1995-01-01

Technology of remote controlled cutting and reduction of generative secondary products have been required to the cutting system for decommissioning nuclear equipments. At a point of view that laser cutting technology by use of a Nd:YAG laser is effective, we have developed the laser cutting machine and carried out cutting tests for several stainless steel plates. As a result, the stainless steel plate with a thickness of 22mm could be cut by using an optical fiber which can flexibly propagate laser power, and possibility of application of this laser cutting system to decommissioning nuclear equipments was verified. (author)

Development of YAG laser cutting system for decommissioning nuclear equipments

Energy Technology Data Exchange (ETDEWEB)

Kasai, Takeshi [Fuji Electric Co. Research and Development Ltd., Yokosuka, Kanagawa (Japan); Nitta, Kazuhiko; Hosoda, Hiroshi

1995-07-01

Technology of remote controlled cutting and reduction of generative secondary products have been required to the cutting system for decommissioning nuclear equipments. At a point of view that laser cutting technology by use of a Nd:YAG laser is effective, we have developed the laser cutting machine and carried out cutting tests for several stainless steel plates. As a result, the stainless steel plate with a thickness of 22mm could be cut by using an optical fiber which can flexibly propagate laser power, and possibility of application of this laser cutting system to decommissioning nuclear equipments was verified. (author).

Striation-free fibre laser cutting of mild steel sheets

Energy Technology Data Exchange (ETDEWEB)

Sobih, M.; Crouse, P.L.; Li, L. [University of Manchester, Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, Sackville Street Building, P.O. Box 88, Manchester (United Kingdom)

2008-01-15

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations, i.e. regular lines on the cut surface, which lowers the quality of the surfaces produced. The elimination of striation formation is thus of considerable importance, since it could open a variety of novel high-precision applications. This study presents the initial results of a laser cutting study using a 1 kW single-mode fibre laser, a relative newcomer in the field of laser metal cutting. Striation-free laser cuts are demonstrated when cutting 1 mm thick mild steel sheets. (orig.)

Innovation Study for Laser Cutting of Complex Geometries with Paper Materials

Science.gov (United States)

Happonen, A.; Stepanov, A.; Piili, H.; Salminen, A.

Even though technology for laser cutting of paper materials has existed for over 30 years, it seems that results of applications of this technology and possibilities of laser cutting systems are not easily available. The aim of this study was to analyze the feasibility of the complex geometry laser cutting of paper materials and to analyze the innovation challenges and potential of current laser cutting technologies offer. This research studied the potential and possible challenges in applying CO2 laser cutting technology for cutting of paper materials in current supply chains trying to fulfil the changing needs of customer in respect of shape, fast response during rapid delivery cycle. The study is focused on examining and analyzing the different possibilities of laser cutting of paper material in application area of complex low volume geometry cutting. The goal of this case was to analyze the feasibility of the laser cutting from technical, quality and implementation points of view and to discuss availability of new business opportunities. It was noticed that there are new business models still available within laser technology applications in complex geometry cutting. Application of laser technology, in business-to-consume markets, in synergy with Internet service platforms can widen the customer base and offer new value streams for technology and service companies. Because of this, existing markets and competition has to be identified, and appropriate new and innovative business model needs to be developed. And to be competitive in the markets, models like these need to include the earning logic and the stages from production to delivery as discussed in the paper.

The effect of cutting conditions on power inputs when machining

Science.gov (United States)

Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

2016-08-01

Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

Development of a Metal Cutting Tool Fase in Order to Create the Conditions of Ringed Chips Wrapping

OpenAIRE

Korchuganova, Mariya Anatolievna; Syrbakov, Andrey Pavlovich; Chernysheva, Tatiana Yurievna; Ivanov, G.; Korchuganov, Maksim Anatolievich

2016-01-01

When processing ductile metals with high cutting speed, there is a need to take additional measures for a comfortable and safe formation and removal of chips. In the conditions of large-scale manufacture, it is recommended to produce flow chips in the form of short fragments, while in the conditions of small-lot and single-piece manufacture, it is reasonable to wrap the chips spirally with a rather small turn radius. Such way of chips formation reduces the time of its removal from the working...

DECISION ANALYSIS AND TECHNOLOGY ASSESSMENTS FOR METAL AND MASONRY DECONTAMINATION TECHNOLOGIES

International Nuclear Information System (INIS)

Ebadian, M.A.

1999-01-01

The purpose of this investigation was to conduct a comparative analysis of innovative technologies for the non-aggressive removal of coatings from metal and masonry surfaces and the aggressive removal of one-quarter to one-inch thickness of surface from structural masonry. The technologies tested should be capable of being used in nuclear facilities. Innovative decontamination technologies are being evaluated under standard, non-nuclear conditions at the FIU-HCET technology assessment site in Miami, Florida. This study is being performed to support the OST, the Deactivation and Decommissioning (D and D) Focus Area, and the environmental restoration of DOE facilities throughout the DOE complex by providing objective evaluations of currently available decontamination technologies

New Engineering Solutions in Creation of Mini-BOF for Metallic Waste Recycling

Science.gov (United States)

Eronko, S. P.; Gorbatyuk, S. M.; Oshovskaya, E. V.; Starodubtsev, B. I.

2017-12-01

New engineering solutions used in design of the mini melting unit capable of recycling industrial and domestic metallic waste with high content of harmful impurities are provided. High efficiency of the process technology implemented with its use is achieved due to the possibility of the heat and mass transfer intensification in the molten metal bath, controlled charge into it of large amounts of reagents in lumps and in fines, and cut-off of remaining process slag during metal tapping into the teeming ladle.

A state of the art on metallic fuel technology development

International Nuclear Information System (INIS)

Hwang, Woan; Kang, Hee Young; Nam, Cheol; Kim, Jong Oh

1997-01-01

Since worldwide interest turned toward ceramic fuels before the full potential of metallic fuel could be achieved in the late 1960's, the development of metallic fuels continued throughout the 1970's at ANL's experimental breeder reactor II (EBR-II) because EBR-II continued to be fueled with the metallic uranium-fissium alloy, U-5Fs. During this decade the performance limitations of metallic fuel were satisfactorily resolved resolved at EBR-II. The concept of the IFR developed at ANL since 1984. The technical feasibility had been demonstrated and the technology database had been established to support its practicality. One key features of the IFR is that the fuel is metallic, which brings pronounced benefits over oxide in improved inherent safety and lower processing costs. At the outset of the 1980's, it appeared that metallic fuels are recognized as a professed viable option with regard to safety, integral fuel cycle, waste minimization and deployment economics. This paper reviews the key advances in the last score and summarizes the state-of the art on metallic fuel technology development. (author). 29 refs., 1 tab

Using internally cooled cutting tools in the machining of difficult-to-cut materials based on Waspaloy

Directory of Open Access Journals (Sweden)

Yahya Isik

2016-05-01

Full Text Available Nickel-based superalloys such as Waspaloy are used for engine components and in the nuclear industry, where considerable strength and corrosion resistance at high operating temperatures are called for. These characteristics of such alloys cause increases in cutting temperature and resultant tool damage, even at low cutting speeds and low feed rates. Thus, they are classified as difficult-to-cut materials. This article presents a cooling method to be used in metal cutting based on a tool holder with a closed internal cooling system with cooling fluid circulating inside. Hence, a green cooling method that does not harm the environment and is efficient in removing heat from the cutting zone was developed. A series of cutting experiments were conducted to investigate the practicality and effectiveness of the internally cooled tool model. The developed system achieved up to 13% better surface quality than with dry machining, and tool life was extended by 12%. The results clearly showed that with the reduced cutting temperature of the internal cooling, it was possible to control the temperature and thus prevent reaching the critical cutting temperature during the turning process, which is vitally important in extending tool life during the processing of Waspaloy.

Quality and performance of laser cutting with a high power SM fiber laser

DEFF Research Database (Denmark)

Kristiansen, Morten; Selchau, Jacob; Olsen, F. O.

2013-01-01

The introduction of high power single mode fiber lasers allows for a beam of high power and a good beam quality factor (M2 ” 1.2), compared to the multimode fiber lasers often utilised in macro laser metal cutting. This paper describes fundamental studies of macro laser metal cutting with a singl...

modelling of responses from orthogonal metal cutting of mild steel

African Journals Online (AJOL)

user

technical sciences which are shaped by local operating conditions. ... Three different tool types namely, HSS, tungsten carbide and carbide ... procedure indicated that a tape rule model Fat Max Blade. Armor 35' ... Carbon, C. 0.30 – 0.59% ... Block is Mild Steel x carbide. Runs. Cutting Speed. Feed Rate. Depth of Cut. 1. 250.

Renewable energy and environmental technology: Norwegian trends, innovations and cutting-edge companies

Energy Technology Data Exchange (ETDEWEB)

Moses, Robert; Criscione, Valeria

2011-07-01

This issue of Norway Exports: Renewable Energy and environmental technology looks at Norway's role in one of most important global challenges today. Norway has long placed an emphasis on environmental issues both through global cooperation as well as initiatives on the national, regional and local level. In this issue we present you with two forewords; one from the Norwegian Minister of Petroleum and Energy, Ola Borten Moe, and one from Managing Director INTPOW, Geir Elsebutangen. A brief overview of the most important Norwegian environmental organizations as well as series of articles to give you a more in-depth understanding of Norway's present focus and activities. In the second half of the magazine you will find cutting-edge Norwegian companies within energy and renewable technology that provide their products or services on the global market.(Author)

Promising technology for the melting and decontamination of dismantled metal by an induction cold crucible

International Nuclear Information System (INIS)

Suzuki, M.; Tsurumaki, K.; Akiyama, T.; Fukumura, N.; Tanaka, T.; Yoshida, M.; Ikenaga, Y.

1998-01-01

An induction cold crucible melting is one of the most promising technology for the reuse and decontamination of the radioactively contaminated metallic materials generated during the dismantling of nuclear facilities, because the crucible ensures a long life operation without generating the secondary wastes. Based on the knowledge obtained through the fundamental study using the crucible of 45 mm in diameter, the MERC(Melting and Recycling of Metals by -Cold Crucible) process was designed, manufactured and scaled up to 100-140 mm in diameter. Not only cylindrical sectional crucibles but also rectangular slab sectional crucibles were developed. The maximum power of the high frequency generator is 150 kW and the frequency is 25 kHz. In the MERC, either fragments of stainless steel or tubing and pipings with small section, which were the surrogates of contaminated metallic materials, were continuously supplied together with the flux for the decontamination, followed by melting in the crucible and pulling down by the precise withdrawal system ensuring the melt dome to be kept at a suitable level for the melting. The maximal withdrawal velocity employed was 12 mm/min. The Ingot and slab were cut in every 300 mm length by the mechanical saw. They were automatically transported to the outlet of the equipment by the conveying system. Heat efficiency of the MERC was more than 26%. The ingot surface was smooth and crack free, facilitating the removal of radioactive elements concentrated in a slag stuck on the ingot surface. There was no macro segregation inside. Tracer elements of Sr and Hf transferred to the slag, Cs and Zn to the dust. Co and Mn mostly remained in the ingot. However, up to 10% of Co could transfer to the slag. This work was done under the sponsorship of Science and Technology Agency of Japan. (author)

Design of anti-theft/cable cut real time alert system for copper cable using microcontroller and GSM technology

Science.gov (United States)

Lim, E. K.; Norizan, M. N.; Mohamad, I. S.; Yasin, M. N. M.; Murad, S. A. Z.; Baharum, N. A.; Jamalullail, N.

2017-09-01

This paper presents the design of anti-theft/cable cut real time alert system using microcontroller and GSM technology. The detection part is using the electrical circuit wire connection in detecting the voltage drop of the cable inside the microcontroller digital input port. The GSM wireless modem is used to send the location of cable cut directly to the authority mobile phone. Microcontroller SK40C with Microchip PIC16F887 is used as a controller to control the wireless modem and also the detection device. The device is able to detect and display the location of the cable cut on the LCD display besides of and sending out the location of the cable break to the authority mobile phone wirelessly via SMS.

Aircrew Performance Cutting-Edge Tech: Emerging Human Performance Enhancement Technology Vision in Support of Operational Military Aviation Strategy

National Research Council Canada - National Science Library

Belland, Kris

2002-01-01

Using cutting-edge technology to create a human factors advantage in military operations will contribute to success on the battlefield of the future whether below the surface, on the surface, in the air, or in space...

Identification and characterization of a novel Cut family cDNA that encodes human copper transporter protein CutC

International Nuclear Information System (INIS)

Li Jixi; Ji Chaoneng; Chen Jinzhong; Yang Zhenxing; Wang Yijing; Fei, Xiangwei; Zheng Mei; Gu Xing; Wen Ge; Xie Yi; Mao Yumin

2005-01-01

Copper is an essential heavy metal trace element that plays important roles in cell physiology. The Cut family was associated with the copper homeostasis and involved in several important metabolisms, such as uptake, storage, delivery, and efflux of copper. In this study, a novel Cut family cDNA was isolated from the human fetal brain library, which encodes a 273 amino acid protein with a molecular mass of about 29.3 kDa and a calculated pI of 8.17. It was named hCutC (human copper transporter protein CutC). The ORF of hCutC gene was cloned into pQE30 vector and expressed in Escherichia coli M15. The secreted hCutC protein was purified to a homogenicity of 95% by using the Ni-NTA affinity chromatography. RT-PCR analysis showed that the hCutC gene expressed extensively in human tissues. Subcellular location analysis of hCutC-EGFP fusion protein revealed that hCutC was distributed to cytoplasm of COS-7 cells, and both cytoplasm and nucleus of AD293 cells. The results suggest that hCutC may be one shuttle protein and play important roles in intracellular copper trafficking

Computer-aided analysis of cutting processes for brittle materials

Science.gov (United States)

Ogorodnikov, A. I.; Tikhonov, I. N.

2017-12-01

This paper is focused on 3D computer simulation of cutting processes for brittle materials and silicon wafers. Computer-aided analysis of wafer scribing and dicing is carried out with the use of the ANSYS CAE (computer-aided engineering) software, and a parametric model of the processes is created by means of the internal ANSYS APDL programming language. Different types of tool tip geometry are analyzed to obtain internal stresses, such as a four-sided pyramid with an included angle of 120° and a tool inclination angle to the normal axis of 15°. The quality of the workpieces after cutting is studied by optical microscopy to verify the FE (finite-element) model. The disruption of the material structure during scribing occurs near the scratch and propagates into the wafer or over its surface at a short range. The deformation area along the scratch looks like a ragged band, but the stress width is rather low. The theory of cutting brittle semiconductor and optical materials is developed on the basis of the advanced theory of metal turning. The fall of stress intensity along the normal on the way from the tip point to the scribe line can be predicted using the developed theory and with the verified FE model. The crystal quality and dimensions of defects are determined by the mechanics of scratching, which depends on the shape of the diamond tip, the scratching direction, the velocity of the cutting tool and applied force loads. The disunity is a rate-sensitive process, and it depends on the cutting thickness. The application of numerical techniques, such as FE analysis, to cutting problems enhances understanding and promotes the further development of existing machining technologies.

Gasification advanced research and technology development (AR and TD) cross-cut meeting and review. [US DOE supported

Energy Technology Data Exchange (ETDEWEB)

1981-01-01

The US Department of Energy gasification advanced research and technology development (AR and TD) cross-cut meeting and review was held June 24 to 26, 1981, at Germantown, Maryland. Forty-eight papers from the proceedings have been entered individually into EDB and ERA. (LTN)

Plasma technology

International Nuclear Information System (INIS)

Drouet, M.G.

1984-03-01

IREQ was contracted by the Canadian Electrical Association to review plasma technology and assess the potential for application of this technology in Canada. A team of experts in the various aspects of this technology was assembled and each team member was asked to contribute to this report on the applications of plasma pertinent to his or her particular field of expertise. The following areas were examined in detail: iron, steel and strategic-metals production; surface treatment by spraying; welding and cutting; chemical processing; drying; and low-temperature treatment. A large market for the penetration of electricity has been identified. To build up confidence in the technology, support should be provided for selected R and D projects, plasma torch demonstrations at full power, and large-scale plasma process testing

Under Water Thermal Cutting of the Moderator Vessel and Thermal Shield

International Nuclear Information System (INIS)

Loeb, A.; Sokcic-Kostic, M.; Eisenmann, B.; Prechtl, E.

2007-01-01

This paper presents the segmentation of the in 8 meter depth of water and for cutting through super alloyed moderator vessel and of the thermal shield of the MZFR stainless steel up to 130 mm wall thickness. Depending on the research reactor by means of under water plasma and contact arc metal cutting. The moderator vessel and the thermal shield are the most essential parts of the MZFR reactor vessel internals. These components have been segmented in 2005 by means of remotely controlled under water cutting utilizing a special manipulator system, a plasma torch and CAMC (Contact Arc Metal Cutting) as cutting tools. The engineered equipment used is a highly advanced design developed in a two years R and D program. It was qualified to cut through steel walls of more than 100 mm thickness in 8 meters water depth. Both the moderator vessel and the thermal shield had to be cut into such size that the segments could afterwards be packed into shielded waste containers each with a volume of roughly 1 m 3 . Segmentation of the moderator vessel and of the thermal shield was performed within 15 months. (author)

A state of the art on metallic fuel technology development

Energy Technology Data Exchange (ETDEWEB)

Hwang, Woan; Kang, Hee Young; Nam, Cheol; Kim, Jong Oh [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1997-12-31

Since worldwide interest turned toward ceramic fuels before the full potential of metallic fuel could be achieved in the late 1960`s, the development of metallic fuels continued throughout the 1970`s at ANL`s experimental breeder reactor II (EBR-II) because EBR-II continued to be fueled with the metallic uranium-fissium alloy, U-5Fs. During this decade the performance limitations of metallic fuel were satisfactorily resolved resolved at EBR-II. The concept of the IFR developed at ANL since 1984. The technical feasibility had been demonstrated and the technology database had been established to support its practicality. One key features of the IFR is that the fuel is metallic, which brings pronounced benefits over oxide in improved inherent safety and lower processing costs. At the outset of the 1980`s, it appeared that metallic fuels are recognized as a professed viable option with regard to safety, integral fuel cycle, waste minimization and deployment economics. This paper reviews the key advances in the last score and summarizes the state-of the art on metallic fuel technology development. (author). 29 refs., 1 tab.

Decommissioning: dismantling of thickwalled steel structures using the contact-arc-metal-drilling technique. Final report

International Nuclear Information System (INIS)

Bach, F.W.; Lindemaier, J.; Philipp, E.

1998-01-01

1. Status of the technology: Today austenitic steel components with a material thickness of more than 200 mm cannot be cut surely by using conventional thermal cutting techniques. A reduction of the wall thickness, by using an effective cutting technique with low restoring forces, is necessary but not available, now. 2. Objectives: Target of the project was the qualification of the thermal contact-arc-metal-drilling technique, based on the contact-arc-metal-cutting technique for the reduction of the wall thickness of steel components in preparation for other cutting techniques to finish the dismantling task if necessary. 3. Methode: Development of the contact-arc-metal-drilling technique for the production of deep (>200 mm) blind holes with non-circular cross sections. Optimization of the drilling parameters and quantification of the released emissions under a radiological aspect. Development of a monitoring system for the electrode wear and a device for changing weared electrodes automatically. 4. Result: The contact-arc-metal-drilling technique was qualified by producing blind holes with a depth of 230 mm. The aerosols, hydrosols and gas emissions of the process were quantified and various monitoring techniques for the wear of the electrode were tested. A pneumatically aided clamping and changing device for electrodes was designed and tested. 5. Applications: The designed clamping device with its integrated pneumatically aided electrode release can be adapted directly to a tool guiding machine. Using this cutting technique steel components with a material thickness of 230 mm can be reduced to a remaining wall thickness and the released emissions can be estimated. (orig.) [de

Analysis of the Influence of the Use of Cutting Fluid in Hybrid Processes of Machining and Laser Metal Deposition (LMD

Directory of Open Access Journals (Sweden)

Magdalena Cortina

2018-02-01

Full Text Available Hybrid manufacturing processes that combine additive and machining operations are gaining relevance in modern industry thanks to the capability of building complex parts with minimal material and, many times, with process time reduction. Besides, as the additive and subtractive operations are carried out in the same machine, without moving the part, dead times are reduced and higher accuracies are achieved. However, it is not clear whether the direct material deposition after the machining operation is possible or intermediate cleaning stages are required because of the possible presence of residual cutting fluids. Therefore, different Laser Metal Deposition (LMD tests are performed on a part impregnated with cutting fluid, both directly and after the removal of the coolant by techniques such as laser vaporizing and air blasting. The present work studies the influence of the cutting fluid in the LMD process and the quality of the resulting part. Resulting porosity is evaluated and it is concluded that if the part surface is not properly clean after the machining operation, deficient clad quality can be obtained in the subsequent laser additive operation.

Investigation of a North Sea oil platform drill cuttings pile

International Nuclear Information System (INIS)

Hartley, J.P.; Watson, T.N.

1993-01-01

A comprehensive study of the drill cuttings pile at North West Hutton was undertaken in August, 1992. Fifty one wells have been drilled in the field, mainly using mineral oil based drill fluids, with the cuttings discharged to sea. The cuttings pile was mapped using a 3D side scan sonar system and the periphery was defined by towed side scan sonar and gamma ray spectrometer surveys. The pile was cored by vibrocorer to a maximum depth of 2.35m. The cores were assessed geotechnically and subsampled for physical and chemical analyses. Environmental impact was investigated by grab sampling at 12 stations out to 7,500m, selected on the basis of cuttings distribution. The results are relevant to the corrosion and long-term environmental effects of oily cuttings piles, the remove/leave alone debate, and abandonment planning. The cores were subsampled for hydrocarbon, trace metals and sulphide content and grain size analysis. Metals analyses included identification of metal species to estimate bioavailability and implications of pile disturbance. Estimates of oil migration within the pile are made from correlation of the chemical analyses results with the drilling history, in particular the change from diesel to low toxicity base oil in 1984. Strong gradients were found in the faunal data which correlate well with the physical and chemical results. Dense populations of opportunists species were present adjacent to the platform, including a novel molluscan opportunist. This is the first comprehensive study of an oily cuttings pile and is a contribution to the debate on their long term impact and fate on abandonment

Effect of processing parameters on Cu-Co-Fe-based diamond impregnated metal matrix composite for stone cutting

International Nuclear Information System (INIS)

Mawani, K.; Shahid, M.; Arshad, S.N.; Hasaini, M.H.; Khan, B.S.

2005-01-01

Diamond Impregnated Metal Matrix Composites (DIMMC), manufactured by powder metallurgy route, playa major role in stone cutting tool industry. Unfortunately, these diamond tools are not manufactured locally. Our industry relies heavily on the import of these diamond tools to meet the local demand. This study was undertaken as a first step towards indigenous development of these diamond tools. Most of the diamond tools exist in the form of a composite structure with diamond grits embedded in a metallic matrix. This paper investigates the effect of various processing variables on the properties of DIMMC. Effect of pressure on the compaction behavior, sintering time and temperature has been investigated. Relatively better homogeneity has been observed with dry mixing of individual powders using zinc stearate as lubricant compared to wet mixing. A linear increase in green density has been found by increasing compaction pressure up to 400 MPa. (author)

Process technology - rare and refractory metals

International Nuclear Information System (INIS)

Gupta, C.K.; Bose, D.K.

1989-01-01

India has fairly rich resreves of rare and refractory metals. Abundant sources of ilmenite, rutile, zircon and rare earths are found in the placer deposits of the southern and eastern coasts of the country. Columbite-tantalite occur in mica and the mining belts of Bihar and cassiterite deposits are found in Bastar (Madhya Pradesh). Vanadium as a minor associate occurs in bauxites and in the vast deposits of titaniferrous magnetites. Over the years, research and development and pilot plant works in many research organisations in India have built up a sound technological base in the country for process metallurgy of many refractory and rare earth metals starting from their indigenous sources. The present paper provides a comprehensive view of the developments that have taken place till now on the processing of various refractory and rare earth metals with particular reference to the extensive work carried out at the Department of Atomic Energy. The coverage includes mineral benification separation of individual elements, preparation of pure intermediates, techniques of reduction to metal and final purification. The paper also reviews some of the recent developments that have been taken place in these fields and the potential application of these metals in the foreseeable future. (author). 22 refs., 18 fi g., 7 tabs

Laser welding and ablation cutting process for hydraulic connections by remote handling in the ITER diagnostic port plug

International Nuclear Information System (INIS)

Pak, S.; Kim, Y.; Park, K.Y.; Lee, K.D.; Cheon, M.S.; Lee, H.G.

2010-01-01

To assess hydraulic connections between subcomponents of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, we investigated the laser welding and ablation cutting process, which can be applied to remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high-density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling. Furthermore the design of the hydraulic connection module has been updated to resolve some technical difficulties that were found during the test.

Laser welding and ablation cutting process for hydraulic connections by remote handling in the ITER diagnostic port plug

Energy Technology Data Exchange (ETDEWEB)

Pak, S. [National Fusion Research Institute, 52 Eoeun-dong, Yuseong-gu, Daejeon (Korea, Republic of)], E-mail: paksunil@nfri.re.kr; Kim, Y.; Park, K.Y.; Lee, K.D. [Institute for Advanced Engineering, 633-2, Goan-ri, Baegam-myeon, Cheoin-gu, Yongin-si, Gyeonggi-do (Korea, Republic of); Cheon, M.S.; Lee, H.G. [National Fusion Research Institute, 52 Eoeun-dong, Yuseong-gu, Daejeon (Korea, Republic of)

2010-04-15

To assess hydraulic connections between subcomponents of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, we investigated the laser welding and ablation cutting process, which can be applied to remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high-density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling. Furthermore the design of the hydraulic connection module has been updated to resolve some technical difficulties that were found during the test.

Cutting concrete with abrasion jet

International Nuclear Information System (INIS)

Yie, G.G.

1982-01-01

Fluidyne Corporation has developed a unique process and apparatus that allow selected abrasives to be introduced into high-speed waterjet to produce abrasive-entrained waterjet that has high material-cutting capabilities, which is termed by Fluidyne as the Abrasion Jet. Such Abrasion Jet has demonstrated capability in cutting hard rock and concrete at a modest pressure of less than 1360 bars (20,000 psi) and a power input of less than 45 kW (60 horsepower). Abrasion Jet cutting of concrete is characterized by its high rate of cutting, flexible operation, good cut quality, and relatively low costs. This paper presents a general description of this technology together with discussions of recent test results and how it could be applied to nuclear decontamination and decommissioning work. 8 references

Optimization of CO2 laser cutting parameters on Austenitic type Stainless steel sheet

Science.gov (United States)

Parthiban, A.; Sathish, S.; Chandrasekaran, M.; Ravikumar, R.

2017-03-01

Thin AISI 316L stainless steel sheet widely used in sheet metal processing industries for specific applications. CO2 laser cutting is one of the most popular sheet metal cutting processes for cutting of sheets in different profile. In present work various cutting parameters such as laser power (2000 watts-4000 watts), cutting speed (3500mm/min - 5500 mm/min) and assist gas pressure (0.7 Mpa-0.9Mpa) for cutting of AISI 316L 2mm thickness stainless sheet. This experimentation was conducted based on Box-Behenken design. The aim of this work is to develop a mathematical model kerf width for straight and curved profile through response surface methodology. The developed mathematical models for straight and curved profile have been compared. The Quadratic models have the best agreement with experimental data, and also the shape of the profile a substantial role in achieving to minimize the kerf width. Finally the numerical optimization technique has been used to find out best optimum laser cutting parameter for both straight and curved profile cut.

Performance Enhancement of Abrasive Waterjet Cutting

NARCIS (Netherlands)

2008-01-01

Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is

Recent Advancements in Liquid Metal Flexible Printed Electronics: Properties, Technologies, and Applications

Directory of Open Access Journals (Sweden)

Xuelin Wang

2016-11-01

Full Text Available This article presents an overview on typical properties, technologies, and applications of liquid metal based flexible printed electronics. The core manufacturing material—room-temperature liquid metal, currently mainly represented by gallium and its alloys with the properties of excellent resistivity, enormous bendability, low adhesion, and large surface tension, was focused on in particular. In addition, a series of recently developed printing technologies spanning from personal electronic circuit printing (direct painting or writing, mechanical system printing, mask layer based printing, high-resolution nanoimprinting, etc. to 3D room temperature liquid metal printing is comprehensively reviewed. Applications of these planar or three-dimensional printing technologies and the related liquid metal alloy inks in making flexible electronics, such as electronical components, health care sensors, and other functional devices were discussed. The significantly different adhesions of liquid metal inks on various substrates under different oxidation degrees, weakness of circuits, difficulty of fabricating high-accuracy devices, and low rate of good product—all of which are challenges faced by current liquid metal flexible printed electronics—are discussed. Prospects for liquid metal flexible printed electronics to develop ending user electronics and more extensive applications in the future are given.

Numerical Analysis of Mixed Fluid Jet Flows through Cutting Fluid Supplying Nozzle

OpenAIRE

S, Chung; B, Shin

2017-01-01

Metal cutting operation involves generation of heat due to friction between the tool and the cutting materials. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve...

Remediation of heavy metal contaminated ecosystem: an overview on technology advancement

International Nuclear Information System (INIS)

Singh, A.; Prasad, S. M.

2015-01-01

The issue of heavy metal pollution is very much concerned because of their toxicity for plant, animal and human beings and their lack of biodegradability. Excess concentrations of heavy metals have adverse effect on plant metabolic activities hence affect the food production, quantitatively and qualitatively. Heavy metal when reaches human tissues through various absorption pathways such as direct ingestion, dermal contact, diet through the soil-food chain, inhalation, and oral intake may seriously affect their health. Therefore, several management practices are being applied to minimize metal toxicity by attenuating the availability of metal to the plants. Some of the traditional methods are either extremely costly or they are simply applied to isolate contaminated site. The biology based technology like use of hyper metal accumulator plants occurring naturally or created by transgenic technology, in recent years draws great attention to remediate heavy metal contamination. Recently, applications of nanoparticle for metal remediation are also attracting great research interest due to their exceptional adsorption and mechanical properties and unique electrical property, highly chemical stability, and large specific surface area. Thus the present review deals with different management approaches to reduce level of metal contamination in soil and finally to the food chain

A review of virtual cutting methods and technology in deformable objects.

Science.gov (United States)

Wang, Monan; Ma, Yuzheng

2018-06-05

Virtual cutting of deformable objects has been a research topic for more than a decade and has been used in many areas, especially in surgery simulation. We refer to the relevant literature and briefly describe the related research. The virtual cutting method is introduced, and we discuss the benefits and limitations of these methods and explore possible research directions. Virtual cutting is a category of object deformation. It needs to represent the deformation of models in real time as accurately, robustly and efficiently as possible. To accurately represent models, the method must be able to: (1) model objects with different material properties; (2) handle collision detection and collision response; and (3) update the geometry and topology of the deformable model that is caused by cutting. Virtual cutting is widely used in surgery simulation, and research of the cutting method is important to the development of surgery simulation. Copyright © 2018 John Wiley & Sons, Ltd.

Development programs of cutting-edge technologies for measurement and detection of nuclear material for safeguards and security

International Nuclear Information System (INIS)

Seya, Michio; Wakabayashi, Shuji; Naoi, Yosuke; Ohkubo, Michiaki; Senzaki, Masao

2011-01-01

The Integrated Support Center for Nuclear Nonproliferation and Nuclear Security ('ISCN', hereafter) of Japan Atomic Energy Agency (JAEA) has development programs of cutting-edge technologies for measurement and detection of nuclear materials for nuclear safeguards and security, under the sponsorship of Japanese government (MEXT: Ministry of Education, Culture, Sports, Science and Technology). ISCN started development programs of the following technologies this year. (1) NRF (Nuclear Resonance Fluorescence) NDA technology using laser Compton scattering (LCS) gamma-rays, (2) Alternative to 3 He neutron detection technology using inorganic solid scintillator. ISCN is also going to conduct a demonstration test of a spent fuel Pu-NDA system that is to be developed by LANL (Los Alamos National Laboratory) using very sophisticated neutron measurement technologies, under JAEA/USDOE cooperation agreement. This presentation shows the above programs of ISCN. (author)

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2013-02-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2012-12-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Assessment of heavy metal removal technologies for biowaste by physico-chemical fractionation

NARCIS (Netherlands)

Veeken, A.H.M.; Hamelers, H.V.M.

2003-01-01

In the Netherlands, the heavy metal content of biowaste-compost frequently exceeds the legal standards for heavy metals. In order to assess heavy metal removal technologies, a physico-chemical fractionation scheme was developed to gain insight into the distribution of heavy metals (Cd, Cu, Pb and

Correlation of cutting fluid performance in different machining operations

DEFF Research Database (Denmark)

De Chiffre, Leonardo; Belluco, Walter

2001-01-01

An analysis of cutting fluid performance in different metal cutting operations is presented, based on experimental investigations in which type of operation, performance criteria, work material, and fluid type are considered. Cutting fluid performance was evaluated in turning, drilling, reaming...... investigated. Results show that correlation of cutting fluid performance in different operations exists, within the same group of cutting fluids, in the case of stainless steel as workpiece material. Under the tested conditions, the average correlation coefficients between efficiency parameters with different...... operations on austenitic stainless steel lied in the range 0.87-0.97 for waterbased fluids and 0.79-0.89 for straight oils. A similar correlation could not be found for the other workpiece materials investigated in this work. A rationalisation of cutting fluid performance tests is suggested....

Novel composite cBN-TiN coating deposition method: structure and performance in metal cutting

International Nuclear Information System (INIS)

Russell, W.C.; Malshe, A.P.; Yedave, S.N.; Brown, W.D.

2001-01-01

Cubic boron nitride coatings are under development for a variety of applications but stabilization of the pure cBN form and adhesion of films deposited by PVD and ion-based methods has been difficult. An alternative method for depositing a composite cBN-TiN film has been developed for wear related applications. The coating is deposited in a two-stage process utilizing ESC (electrostatic spray coating) and CVI (chemical vapor infiltration). Fully dense films of cBN particles evenly dispersed in a continuous TiN matrix have been developed. Testing in metal cutting has shown an increase in tool life (turning - 4340 steel) of three to seven times, depending of machining parameters, in comparison with CVD deposited TiN films. (author)

Numerical simulation and experiments of precision bar cutting based on high speed and restrained state

International Nuclear Information System (INIS)

Song, J.L.; Li, Y.T.; Liu, Z.Q.; Fu, J.H.; Ting, K.L.

2009-01-01

According to the disadvantages of conventional bar cutting technology such as low-cutting speed, inferior section quality, high-processing cost and so on, a kind of novel precision bar cutting technology has been proposed. The cutting mechanism has also been analyzed. Finite element numerical simulation of the bar cutting process under different working conditions has been carried out with DEFORM. The stress and strain fields at different cutting speed and the variation curves of the cutting force and appropriate cutting parameters have been obtained. Scanning electron microscopy analysis of the cutting surface showed that the finite-element simulation result is correct and better cutting quality can be obtained with the developed bar cutting technology and equipment based on high speed and restrained state

Plasmarc technology for the treatment of metallic radwaste

International Nuclear Information System (INIS)

Hoffelner, W.; Weigel, H.

1999-01-01

The Plasmarc incineration and melting technology is suitable for processing radioactive wastes arising from the fields of medicine, industry and research, and from the operation and maintenance of nuclear power plants. Combustible wastes can be thermally decomposed and metals melted in the same facility together, and the incineration products and metals are thus turned into a form suitable for disposal in one step. In secondary metallurgy the Plasmarc technology can be used for melting scrap metal and recovering usable metals from metalliferous wastes, particularly composites of different metals and ceramics and metals and plastics. In the case of special wastes, it is possible to thermally decompose otherwise problematic residues in an oxygen free atmosphere at high temperatures. Material construction in the incineration mode could be in 200-litre standard drums with a total weight up to 300 kilograms if an average processing efficiency of 200 kilograms of mixed waste per hours is assumed. Melting: In the melting mode for metals, the drums coming from the storage rack are placed in the slowly rotating furnace using a grabbing device. Because of the low speed of rotation, the central outlet is initially blocked with a stopper. The drums, with contents, are then molten in the plasma arc. As soon as there is a melted mass, the speed of rotation of the furnace is increased until there is no material outflow when the stopper is removed. The stopped is then removed and the speed of rotation is reduced once again to allow the melt to flow out, exactly as in the incineration mode. Mixing: In the mixing mode, metallic/nonmetallic mixtures (e.g. reinforced concrete) can be processed. The meltable components are melted and the organic components are thermally decomposed. Because of differences in density, the inorganic residues float on the surface of the molten metal and can be vitrified using additives. These different operating modes of the Plasmarc furnace allow various

Fundamental study on metal plating removal using pulsed power technology

International Nuclear Information System (INIS)

Imasaka, Kiminobu; Gnapowski, Sebastian; Akiyama, Hidenori

2013-01-01

A novel method for the metal removal from metal-plated substrate using pulsed power technology is proposed. A metal-plated substrate with three metal-layers structure (Cu, Ni and Au) is used as the sample substrate. Repetitive pulsed arc discharge plasma is generated between a rod electrode and the surface of substrate. Effect of the type of electrode system on metal plating removal was investigated. The removal region is produced by the moving phenomena of the pulsed arc discharge. A part of Au layer, which is the tompost metal surface of the substrate is vaporized and removed by the repetitive pulsed arc discharges. The proposed method can be used for recycle of metal-plated substrate. (author)

Basics of cutting and abrasive processes

CERN Document Server

Toenshoff, Hans Kurt

2013-01-01

Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

State of the art of plasma cutting in the GDR

International Nuclear Information System (INIS)

Foerster, H.; Wiese, P.

1983-01-01

In the GDR plasma cutting equipment has been developed for the power range of 3 to 100 kW. Metallic materials can be cut by machine or by hand up to a thickness of 150 mm. The great cutting velocities are of advantage since they allow coupling with the most modern directing machines. Possibilities of reducing detrimental effects of light, noise, and toxic materials by protective measures are discussed on the basis of examples

Laser cutting - from 200 Watt to 12 Kilowatt

DEFF Research Database (Denmark)

Olsen, Flemming Ove; Nielsen, Jakob Skov

2004-01-01

Laser cutting is the most widespread industrial application of high power lasers. The development of this process was initiated around 1970, when scientists at TWI first demonstrated laser cutting with coaxial gas assistance. 10 years later, the polarisation problem was solved and the technology ...... got its breakthrough. Since then some 30,000 laser cutting systems have been installed worldwide, making the laser an important cutting tool in modern industry....

LASER CUTTING AS AN INNOVATIVE CREATIVITY TOOL IN TEXTILE DESIGN

Directory of Open Access Journals (Sweden)

Banu Hatice Gurcum

2016-12-01

Full Text Available Innovative technologies have become the most widespread rapid and flexible technique of cutting, welding, printing and coloring in fashion and textile sectors in a very short time. Laser systems as the most common used innovative technology engrave, cut, form, print, shade appropriated formatted drawings and sketches as well as they provide reliable placements for the lay out plans and precision cutting and the production sector rapid and qualified. The practical applications and conveniences that innovative Technologies employ, influence design process, designers can design in a more creative, rapid, precise and effective manner. Although design is a context where technology is effective, the style, mood and the background of the designer is still important. Designers while making innovative studies should take the advantage of the developing technologies in experimental processes and should combine technological opportunities with aesthetics. Textile designer as in all other domains of design, should harmonise with the change and should define his/her style with the innovative Technologies in an innovative manner and renew him/herself all the time. This study aims to classify laser cutting technology applications available in textile and fashion sector as well as to present the laser technology as a means of process, product, material innovation and explains the contributions of laser systems to creativity.

Status on underwater plasma arc cutting in KHI, 3

International Nuclear Information System (INIS)

Abe, Tadashi; Aota, Toshiichi; Nishizaki, Tadashi; Nakayama, Shigeru; Yamashita, Seiji

1983-01-01

In Kawasaki Heavy Industries, Ltd., the development of a remote dismantling system by underwater plasma arc cutting process has been advanced, expecting its application to the dismantling and removal of nuclear reactor facilities. In the previous two reports, the fundamental experimental results such as the comparison of the cutting capability in air and in water were shown, but this time, the remote automatic cutting of wedge-shaped specimens was carried out, using a newly installed manipulator for underwater works, therefore its outline is reported. Also the cutting experiment by overhead position and vertical position was performed by using the same equipment, and comparison was made with the cutting capability by downhand and horizontal positions. It is important to grasp the cutting characteristics in the case of upward advancing and downward advancing cuttings by overhead and vertical positions when the cutting of pressure vessels and horizontal pipes into rings is supposed. The experimental apparatus, the cutting conditions, the testing method and the test results of the cutting capability test, the test of changing direction during cutting, and the remote cutting of pipes into rings are described. The underwater plasma arc cutting can cut all metals, the cutting speed is relatively high, and the apparatus is simple and compact. (Kako, I.)

Innovative technologies for recycling contaminated concrete and scrap metal

International Nuclear Information System (INIS)

Bossart, S.J.; Moore, J.

1993-01-01

Decontamination and decommissioning of US DOE's surplus facilities will generate enormous quantities of concrete and scrap metal. A solicitation was issued, seeking innovative technologies for recycling and reusing these materials. Eight proposals were selected for award. If successfully developed, these technologies will enable DOE to clean its facilities by 2019

Plasma-Induced Damage on the Reliability of Hf-Based High-k/Dual Metal-Gates Complementary Metal Oxide Semiconductor Technology

International Nuclear Information System (INIS)

Weng, W.T.; Lin, H.C.; Huang, T.Y.; Lee, Y.J.; Lin, H.C.

2009-01-01

This study examines the effects of plasma-induced damage (PID) on Hf-based high-k/dual metal-gates transistors processed with advanced complementary metal-oxide-semiconductor (CMOS) technology. In addition to the gate dielectric degradations, this study demonstrates that thinning the gate dielectric reduces the impact of damage on transistor reliability including the positive bias temperature instability (PBTI) of n-channel metal-oxide-semiconductor field-effect transistors (NMOSFETs) and the negative bias temperature instability (NBTI) of p-channel MOSFETs. This study shows that high-k/metal-gate transistors are more robust against PID than conventional SiO 2 /poly-gate transistors with similar physical thickness. Finally this study proposes a model that successfully explains the observed experimental trends in the presence of PID for high-k/metal-gate CMOS technology.

Practical side of cutting. Part 3. ; CO2 laser cutting. Setsudan gijutsu no jissai. 3. ; Laser setsudan

Energy Technology Data Exchange (ETDEWEB)

Miyazaki, T.; Shinonaga, H. (Toshiba Corp., Tokyo (Japan))

1993-03-05

The nature peculiar to laser beam makes it difficult to understand the phenomena in laser cutting. Quoting an example of cutting steel materials, practical minimum basic subjects, factors governing the cutting phenomena with points to be considered, and the current state of the technology are outlined. Various kinds of expert systems and automatic programming devices have been placed on the market to make NC input easier in laser cutting. Shape accuracy, cutting quality, cutting speed, applicable plate thickness, etc. are among the subjects required for laser cutting. The factors are the method of scanning, characteristics of laser beam, work, machining conditions, etc. The factors obstructing stable processing are the change in the ambient temperature, humidity, dust, oil mist, vibration, etc. The basic factors which control the laser cutting are the power density and its distribution at the working point. Pulse cutting is employed when continuous laser heat input is not appropriate. Summarized report is made on the focal point and assist gas. 16 refs., 9 figs., 1 tab.

Investigation of Physical Phenomena and Cutting Efficiency for Laser Cutting on Anode for Li-Ion Batteries

Directory of Open Access Journals (Sweden)

Dongkyoung Lee

2018-02-01

Full Text Available Lithium-ion batteries have a higher energy density than other secondary batteries. Among the lithium-ion battery manufacturing process, electrode cutting is one of the most important processes since poor cut quality leads to performance degradation, separator protrusion, and local electric stress concentration. This may, eventually, lead to malfunction of lithium-ion batteries or explosion. The current mechanical cutting technology uses a contact process and this may lead to process instability. Furthermore, there are additional costs if the tools and cell design are changed. To solve these issues, laser cutting has been used. Conventional dependent parameters have limitations in investigating and explaining many physical phenomena during the laser cutting of electrodes. Therefore, this study proposes specific widths such as melting, top, and kerf width. Moreover, the relationship between laser parameters and multiphysical phenomena with the proposed widths are investigated. Five types of classification with regard to physical phenomena are presented and explained with SEM images. Cutting efficiency is estimated with the proposed widths. The proposed specific cutting widths, five types of geometrical classification, and cutting efficiency can be used as standardized parameters to evaluate the cutting quality.

DESIGN AND FABRICATION OF MULTI STAGE CUTTING OIL FILTER SYSTEM

OpenAIRE

ABHIJIT S. GETME , ADITENDRA JAISWAL

2018-01-01

Multistage oil filtration system is a system used to filter out all the metallic, non metallic particles from the cutting fluid, which is used during the machining processes. Basic procedures we are using in it are: centrifugal process, magnetic filtration, paper filtration.

A review of phytoremediation technology: heavy metals uptake by plants

Science.gov (United States)

Sumiahadi, A.; Acar, R.

2018-03-01

Heavy metal is one of the serious environmental pollutions for now days as impact of industrial development in several countries. Heavy metals give toxic effects on human health and cause several serious diseases. Several techniques have been using for removing heavy metal contaminants from the environmental but these techniques have limitations such as high cost, long time, logistical problems and mechanical complexity. Phytoremediation can be used as an alternative solution for heavy metal remediation process because of its advantages as a cost-effective, efficient, environment- and eco-friendly technology based on the use of metal-accumulating plants. According to previous studies, several plants have a high potential as heavy metals bioaccumulator and can be used for phytoremediation process of heavy metals.

Ag-catalysed cutting of multi-walled carbon nanotubes

International Nuclear Information System (INIS)

La Torre, A; Rance, G A; Miners, S A; Lucas, C Herreros; Smith, E F; Giménez-López, M C; Khlobystov, A N; Fay, M W; Brown, P D; Zoberbier, T; Kaiser, U

2016-01-01

In this work, the cutting of carbon nanotubes is investigated using silver nanoparticles deposited on arc discharge multi-walled carbon nanotubes. The composite is subsequently heated in air to fabricate shortened multi-walled nanotubes. Complementary transmission electron microscopy and spectroscopy techniques shed light on the cutting mechanism. The nanotube cutting is catalysed by the fundamental mechanism based on the coordination of the silver atoms to the π-bonds of carbon nanotubes. As a result of the metal coordination, the strength of the carbon–carbon bond is reduced, promoting the oxidation of carbon at lower temperature when heated in air, or lowering the activation energy required for the removal of carbon atoms by electron beam irradiation, assuring in both cases the cutting of the nanotubes. (paper)

Assessment of the applicability of AWJ technique for dismantling the reactor of Fugen. Performance of underwater-cutting thick plate and testing of sound-based monitoring for underwater-cutting process

International Nuclear Information System (INIS)

Maruyama, Shin-ichiro; Nishio, Shin-ichi

2010-01-01

The reactor of Fugen is characterized by its double-walled pressure tube construction that is composed of pressure tubes and calandria tubes. The reactor dismantlement has been planning on dismantling it under water and the abrasive water jet (AWJ) underwater-cutting method is chosen as an option among simultaneous double tubes cutting technologies. For assessing the applicability of the AWJ cutting technology, a thick plate was cut under water by the small AWJ cutting machine. In addition, since cutting causes muddiness in water, cutting was monitored by the sound-based monitoring system which was adopted as a secondary cutting monitoring method. As a results, it was demonstrated that one-phase cutting was possible under water for a stainless-steel plate with 150mm thickness and that the relationship between cutting depth and capable cutting speed could be predictable. As for the sound-based cutting monitoring, the predictability whether or not cutting would be successful was verified by checking the change of sounds level. (author)

Precious Metals in Automotive Technology: An Unsolvable Depletion Problem?

Directory of Open Access Journals (Sweden)

Ugo Bardi

2014-04-01

Full Text Available Since the second half of the 20th century, various devices have been developed in order to reduce the emissions of harmful substances at the exhaust pipe of combustion engines. In the automotive field, the most diffuse and best known device of this kind is the “three way” catalytic converter for engines using the Otto cycle designed to abate the emissions of carbon monoxide, nitrogen oxides and unburnt hydrocarbons. These catalytic converters can function only by means of precious metals (mainly platinum, rhodium and palladium which exist in a limited supply in economically exploitable ores. The recent increase in prices of all mineral commodities is already making these converters significantly expensive and it is not impossible that the progressive depletion of precious metals will make them too expensive for the market of private cars. The present paper examines how this potential scarcity could affect the technology of road transportation worldwide. We argue that the supply of precious metals for automotive converters is not at risk in the short term, but that in the future it will not be possible to continue using this technology as a result of increasing prices generated by progressive depletion. Mitigation methods such as reducing the amounts of precious metals in catalysts, or recycling them can help but cannot be considered as a definitive solution. We argue that precious metal scarcity is a critical factor that may determine the future development of road transportation in the world. As the problem is basically unsolvable in the long run, we must explore new technologies for road transportation and we conclude that it is likely that the clean engine of the future will be electric and powered by batteries.

Femtosecond laser ablation and cutting technology on PMP foam

International Nuclear Information System (INIS)

Song Chengwei; Li Guo; Huang Yanhua; Du Kai; Yang Liang

2013-01-01

The femtosecond laser ablation results of PMP foam (density of 90 mg/cm 3 ) were analyzed. The laser pulses used for the study were 800 nm in wavelength, 50 fs in pulse duration and the repetition rate was 1000 Hz. The ablation threshold of the foam was 0.91 J/cm 2 when it was shot by 100 laser pulses. The impacts of laser power, the pulse number and the numerical aperture of the focusing objective on the crater diameter were obtained. In the same femtosecond laser machining system, comparing with the ablation shape into copper foil, the important factor causing the irregular shape of the ablation region was verified that there were many different sizes and randomly distributed pores inside PMP foam. The carbonation phenomenon was observed on the edge of the ablated areas when the sample was ablated using high laser power or/and more laser pulses. Thermal effect was considered to be the causes of the carbonation. A new method based on coupling laser beam to cut thickness greater than 1 mm film-foam with femtosecond laser was proposed. Using this method, the femtosecond laser cutting thickness was greater than 1.5 mm, the angle between the cutting side wall and the laser beam optical axis might be less than 5°, and the cutting surface was clean. (authors)

Review in Strengthening Technology for Phytoremediation of Soil Contaminated by Heavy Metals

Science.gov (United States)

Wu, Chishan; Zhang, Xingfeng; Deng, Yang

2017-07-01

In view of current problems of phytoremediation technology, this paper summarizes research progress for phytoremediation technology of heavy metal contaminated soil. When the efficiency of phytoremediation may not meet the demand in practice of contaminated soil or water. Effective measures should be taken to improve the plant uptake and translocation. This paper focuses on strengthening technology mechanism, which can not only increase the biomass of plant and hyperaccumulators, but also enhance the tolerance and resistance to heavy metals, and application effect of phytoremediation, including agronomic methods, earthworm bioremediation and chemical induction technology. In the end of paper, deficiencies of each methods also be discussed, methods of strengthening technology for phytoremediation need further research.

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

Directory of Open Access Journals (Sweden)

Kechagias John

2017-01-01

Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

How to assess the availability of resources for new technologies? Case study: lithium a strategic metal for emerging technologies

International Nuclear Information System (INIS)

Weil, M.; Ziemann, S.; Schebek, L.

2009-01-01

The development of new technologies is often connected with the use of non-renewable resources. In recent years a qualitative shift in the demand of bulk metals (e.g. Fe, Al, Cu) to more scarce metals (e.g. Te, Ga, Re) is recognizable. Novel technologies and products rely more and more on very specific metals which are indispensable for their function. Although such metals are generally used in low concentrations in products, the demand has raised significantly due to mass production. Some of them are of high importance due to their strategic relevance to emerging innovative technologies. Lithium so far has gained relatively little attention, although it fulfills the main criteria of a strategically relevant metal. In recent years, however, recognition of lithium increased as a result of the growing market for lithium-based chargeable batteries in mobile information/communication consumer products and in electric vehicles. Both areas of demand led to a skyrocketed use of lithium in recent years. Other technologies in the future like fusion power generation will raise lithium consumption at an accelerated rate. It is therefore necessary to determine the availability of lithium in the medium and long term in order to prevent technology failures and to ensure a more sustainable development. The authors will provide a well founded knowledge base, outline the availability of worldwide reserves and resources, and describe the structure of present and future demands for lithium. (authors)

Additive manufacturing of metals the technology, materials, design and production

CERN Document Server

Yang, Li; Baughman, Brian; Godfrey, Donald; Medina, Francisco; Menon, Mamballykalathil; Wiener, Soeren

2017-01-01

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leadin...

En-Tegrity - Advanced subsea well control technology

Energy Technology Data Exchange (ETDEWEB)

Edwards, Jeff

2010-07-01

Shear Seal Valve: En-Tegrity - Advanced subsea well control technology. With the growing complexity of well interventions operations such as zone isolations, chemical treatment, sand removal and side track re-completion drilling, there is an increasing demand for an efficient light well intervention service equipment. This paper details the design, development and qualification program undertaken to introduce a new technology for well interventions operations. The Shear Seal Valve provides dual barrier sealing integrity that is capable of cutting large diameter coiled tubing, drill pipe and intervention tooling within a single compact housing. The hydraulic design of the valve minimizes operating volumes and negates the requirement for mechanical ram locks therefore greatly simplifying control system complexity. Utilizing dual metal to metal sealing technology and a fail safe close rational the system is ideally suited to HPHT applications providing optimum operational integrity. (Author)

Cutting tool for removing materials from well bore

International Nuclear Information System (INIS)

Lynde, G.D.; Harvey, H.H. Jr.

1991-01-01

This patent describes a cutting tool adapted to be positioned downhole in a well bore for removing a metal member from the well bore; a tool body adapted to be received within said well bore and to be supported at its upper end for rotation about a longitudinal axis; blades at spaced intervals on the body and extending outwardly therefrom, each of the blades having a base with a leading surface relative to the direction of rotation; closely spaced cutting elements of hard cutting material secured to said leading surface of the base in a plurality of transversely extending rows, each cutting element being of a predetermined size and shape and arranged in a predetermined generally symmetrical pattern on the base relative to the other elements, each of said cutting elements having an exposed from cutting face forming a cutting surface, a rear face secured to the leading surface of said base, a peripheral surface extending between said faces, and a relatively sharp edge formed at the juncture of the front face and peripheral surface; the front cutting face of each cutting element being arranged and constructed for directing an extending end portion of a turning cut form said member to effect a breaking of said turning from the member being cut in a predetermined manner to minimize interesting of the turning

Directed-energy process technology efforts

Science.gov (United States)

Alexander, P.

1985-01-01

A summary of directed-energy process technology for solar cells was presented. This technology is defined as directing energy or mass to specific areas on solar cells to produce a desired effect in contrast to exposing a cell to a thermal or mass flow environment. Some of these second generation processing techniques are: ion implantation; microwave-enhanced chemical vapor deposition; rapid thermal processing; and the use of lasers for cutting, assisting in metallization, assisting in deposition, and drive-in of liquid dopants. Advantages of directed energy techniques are: surface heating resulting in the bulk of the cell material being cooler and unchanged; better process control yields; better junction profiles, junction depths, and metal sintering; lower energy consumption during processing and smaller factory space requirements. These advantages should result in higher-efficiency cells at lower costs. The results of the numerous contracted efforts were presented as well as the application potentials of these new technologies.

Measuring Diagnostic Stand for Experimental Researches in Technology Machining

Directory of Open Access Journals (Sweden)

A. E. Dreval'

2014-01-01

Full Text Available The paper reviews applied techniques, methods, and structure of the control and measuring means to conduct experimental and scientific researches of cutting processes. Existing research methods in cutting the metals are divided by features, such as essence of methods, the number of records of physical indicators, the number of studied factors, duration of tests. The groups of methods are briefly characterized.The chair "Tool Engineering and Technologies" of BMSTU developed and made a diagnostic stand of control and measurements for conducting research activities in the field of materials processing technology by cutting to define rational technological decisions, when machining, and carry out an analysis of efficiency and economic feasibility of made decisions. The diagnostic stand contains modern the electronic equipment. Record of measuring parameters is made in real time with a possibility for visual representation of read results and mathematical and statistical processing of measurement results. The stand can be used in research laboratories of machine-building enterprises, laboratories of higher education institutions, and other scientific divisions.The paper presents a justification that the stand is reasonable to use for the following: completion and choice of rational cutting modes, workability assessment of new constructional materials, technical and operational characteristics of the processed surfaces, and operational properties of the cutting tools of various producers, choice of optimum geometrical parameters of the cutting tools and brands of the lubricant cooling technological means, as well as the energy consumption for the chosen machining process. The stand allows us to make an assessment of wear resistance and tribology-technical characteristics of tool materials, as well as an accuracy, rigidity, vibration stability of machines, both new and being in operation.

CO2 laser cutting of advanced high strength steels (AHSS)

International Nuclear Information System (INIS)

Lamikiz, A.; Lacalle, L.N. Lopez de; Sanchez, J.A.; Pozo, D. del; Etayo, J.M.; Lopez, J.M.

2005-01-01

This article demonstrates the optimum working areas and cutting conditions for the laser cutting of a series of advanced high strength steels (AHSS). The parameters that most influence the cutting of sheet metal have been studied and the results have been divided into two large groups with thickness of more and less than 1 mm. The influence of the material and, more important, the effect of coating have been taken into account. The results, have demonstrate very different behaviours between the thinnest and thickest sheets, whilst the variation of the cutting parameters due to the influence of the material is less relevant. The optimum cutting areas and the quality of the cut evaluated with different criteria are presented. Finally, the best position for the laser beam has been observed to be underneath the sheet

Machinability evaluation of titanium alloys (Part 2)--Analyses of cutting force and spindle motor current.

Science.gov (United States)

Kikuchi, Masafumi; Okuno, Osamu

2004-12-01

To establish a method of determining the machinability of dental materials for CAD/CAM systems, the machinability of titanium, two titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb), and free-cutting brass was evaluated through cutting force and spindle motor current. The metals were slotted using a milling machine and square end mills at four cutting conditions. Both the static and dynamic components of the cutting force represented well the machinability of the metals tested: the machinability of Ti-6Al-4V and Ti-6Al-7Nb was worse than that of titanium, while that of free-cutting brass was better. On the other hand, the results indicated that the spindle motor current was not sensitive enough to detect the material difference among the titanium and its alloys.

A comparison of technologies for remediation of heavy metal contaminated soils

OpenAIRE

Khalid , Sana; Shahid , Muhammad; Niazi , Nabeel Khan; Murtaza , Behzad; Bibi , Irshad; Dumat , Camille

2016-01-01

International audience; Soil contamination with persistent and potentially (eco)toxic heavy metal(loid)s is ubiquitous around the globe. Concentration of these heavy metal(loid)s in soil has increased drastically over the last three decades, thus posing risk to the environment and human health. Some technologies have long been in use to remediate the hazardous heavy metal(loid)s. Conventional remediation methods for heavy metal(loid)s are generally based on physical, chemical and biological a...

Metal Flow in Friction Stir Welding

Science.gov (United States)

Nunes, Arthur C., Jr.

2006-01-01

The plastic deformation field in Friction Stir Welding (FSW) is compared to that in metal cutting. A shear surface around the FSW tool analogous to the metal cutting shear plane is identified and comprises the basis of the "rotating plug" flow field model and the "wiping" model of tool interaction with weld metal. Within the context of these models: The FSW shear rate is estimated to be comparable to metal cutting shear rates. The effect of tool geometry on the FSW shear surface is discussed and related to published torque measurements. Various FS W structural features are explained, including a difference in structure of bimetallic welds when alloys on the advancing and retreating sides of the weld seam are exchanged. The joining mechanism and critical parameters of the FSW process are made clear.

NOVEL IN-SITU METAL AND MINERAL EXTRACTION TECHNOLOGY

Energy Technology Data Exchange (ETDEWEB)

Glenn O' Gorman; Hans von Michaelis; Gregory J. Olson

2004-09-22

This white paper summarizes the state of art of in-situ leaching of metals and minerals, and describes a new technology concept employing improved fragmentation of ores underground in order to prepare the ore for more efficient in-situ leaching, combined with technology to continuously improve solution flow patterns through the ore during the leaching process. The process parameters and economic benefits of combining the new concept with chemical and biological leaching are described. A summary is provided of the next steps required to demonstrate the technology with the goal of enabling more widespread use of in-situ leaching.

Water-soluble metal-binding polymers with ultrafiltration: A technology for the removal, concentration, and recovery of metal ions from aqueous streams

International Nuclear Information System (INIS)

Smith, B.F.; Robison, T.W.; Jarvinen, G.D.

1997-01-01

The use of water-soluble metal-binding polymers coupled with ultrafiltration (UF) is a technology under development to selectively concentrate and recover valuable or regulated metal-ions from dilute process or waste waters. The polymers have a sufficiently large molecular size that they can be separated and concentrated using commercially available UF technology. The polymers can then be reused by changing the solution conditions to release the metal-ions, which are recovered in a concentrated form for recycle or disposal. Pilot-scale demonstrations have been completed for a variety of waste streams containing low concentrations of metal ions including electroplating wastes (zinc and nickel) and nuclear waste streams (plutonium and americium). Many other potential commercial applications exist including remediation of contaminated solids. An overview of both the pilot-scale demonstrated applications and small scale testing of this technology are presented

Water-soluble metal-binding polymers with ultrafiltration: A technology for the removal, concentration, and recovery of metal ions from aqueous streams

Energy Technology Data Exchange (ETDEWEB)

Smith, B.F.; Robison, T.W.; Jarvinen, G.D.

1997-12-31

The use of water-soluble metal-binding polymers coupled with ultrafiltration (UF) is a technology under development to selectively concentrate and recover valuable or regulated metal-ions from dilute process or waste waters. The polymers have a sufficiently large molecular size that they can be separated and concentrated using commercially available UF technology. The polymers can then be reused by changing the solution conditions to release the metal-ions, which are recovered in a concentrated form for recycle or disposal. Pilot-scale demonstrations have been completed for a variety of waste streams containing low concentrations of metal ions including electroplating wastes (zinc and nickel) and nuclear waste streams (plutonium and americium). Many other potential commercial applications exist including remediation of contaminated solids. An overview of both the pilot-scale demonstrated applications and small scale testing of this technology are presented.

Technology development for producing nickel metallic filters

International Nuclear Information System (INIS)

Hubler, C.H.

1990-01-01

A technology to produce metallic filters by Instituto de Engenharia Nuclear (IEN-Brazilian CNEN) providing the Instituto de Pesquisas Energeticas e Nucleares (IPEN-Brazilian CNEN) in obtaining nickel alloy filters used for filtration process of uranium hexafluoride, was developed. The experiences carried out for producing nickel conical trunk filters from powder metallurgy are related. (M.C.K.)

High-efficiency heat pump technology using metal hydrides (eco-energy city project)

Energy Technology Data Exchange (ETDEWEB)

Morita, Y.; Harada, T.; Niikura, J.; Yamamoto, Y.; Suzuki, J. [Human Environmental Systems Development Center, Matsushita Electric Industrial Co., Ltd., Moriguchi, Osaka (Japan); Gamo, T. [Corporate Environmental Affairs Div., Matsushita Electric Industrial Co., Ltd., Kadoma, Osaka (Japan)

1999-07-01

Metal hybrides are effective materials for utilizing hydrogen as a clean energy medium. That is, when the metal hydrides absorb or desorb the hydrogen, a large heat output of reaction occurs. So, the metal hydrides can be applied to a heat pump. We have researched on a high efficiency heat pump technology using their metal hydrides. In this report, a double effect type metal hydride heat pump configuration is described in which the waste heat of 160 C is recovered in a factory cite and transported to areas far distant from the industrial district. In the heat recovery unit, a low pressure hydrogen is converted into highly effective high pressure hydrogen by applying the metal hydrides. Other metal hydrides perform the parts of heating by absorbing the hydrogen and cooling by desorbing the hydrogen in the heat supply unit. One unit scale of the system is 3 kW class as the sum of heating and cooling. This system using the hydrogen absorbing alloy also has good energy storage characteristics and ambient hydrogen pressure self-safety control ability. Furthermore, this heating and cooling heat supply system is not harmful to the natural environment because it is a chlorofluorocarbon-free, and low noise type system. We have developed in the following element technologies to attain the above purposes, that is development of hydrogen absorbing alloys with high heat outputs and technologies to construct the heat pump system. This study is proceeded at present as one of the programs in New Sunshine Project, which aims for development of ingenious energy utilization technology to achieve reduction of primary energy consumption with keeping cultural and wealthy life and preventing deterioration of global environment. (orig.)

Failure mechanisms of superhard materials when cutting superalloys

International Nuclear Information System (INIS)

Focke, A.E.; Westermann, F.E.; Ermi, A.; Yavelak, J.; Hoch, M.

1975-01-01

The present research studies the reasons for the failure of tungsten carbide tools while cutting superalloys. There is a continuous layer of the superalloy in the bottom of the crater which from time to time is torn away locally, taking tungsten carbide crystal with it. Under recommended cutting conditions a plateau (unworn cutting surface) separates the crater from the cutting edge of the tool when cutting AISI 4340. This plateau is totally absent in all cutting of Inconel 718, even in short, two-minute tests. The crater intersects the cutting edge--only a thin wedge of carbide is left which either breaks off or deforms and wears very rapidly. Temperature measurements carried out by use of an infrared detector aimed on the corner of the tungsten carbide indicate at recommended speeds a sharp rise of the temperature at the beginning of the cutting operation, then a steady-state very slow increase as the cutting continues, and finally just before tool failure a very rapid increase in the temperature again. Scanning and replica electron microscopy through the crater and flank face shows that both under the crater and in the back of the cutting edge a fairly deep layer of ''disturbed metal'' exists in which the tungsten carbide grains are much smaller and have much more rounded edges than in the original material. 10 figures, 4 tables

Cutting techniques of reinforced concrete by wire sawing

International Nuclear Information System (INIS)

Miyao, Hidehiko; Komatsu, Junji; Kamiyama, Yoshinori; Yasoshima, Harunori; Kukino, Yoshinori; Yamamoto, Yuichi; Miyazaki, Takashi; Aritomi, Masanori

1995-01-01

The Research Association for Nuclear Facility Decommissioning (RANDEC) has been carrying out demonstration tests to improve current technologies for decommissioning. The conceptual dismantling system has been studied and basic cutting tests have been carried out by wire sawing. In terms of waste management and dismantling efficiency, the diamond wire saw cutting method has advantages for cutting radioactive concrete in large blocks. A conceptual design for a dismantling system for various concrete shieldings of nuclear facilities has been developed and diamond wire sawing has been designed and manufactured. The basic cutting tests by wire sawing have been carried out to obtain quantitative data, in addition to the conceptual design of a dismantling system for biological shielding of various power reactors (PWR, BWR, GCR) and cell walls of nuclear fuel cycle facilities. On the basis of the conceptual dismantling system and quantitative cutting performance data, wire sawing equipment has been manufactured for use in nuclear facilities. This study was performed on consignment for the Science and Technology Agency of Japan. (author)

Investigations of Cutting Fluid Performance Using Different Machining Operations

DEFF Research Database (Denmark)

De Chiffre, Leonardo; Belluco, Walter

2002-01-01

An analysis of cutting fluid performance in dif-ferent metal cutting operations is presented based on performance criteria, work material and fluid type. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping operations, with respect to tool life, cutting forces and prod...... will get the same performance ranking for different metalworking fluids no matter what machining test is used, when the fluids are of the same type. Results show that this is mostly true for the water-based fluids on austenitic stainless steel while ranking did change depending on the test with straight......-gated. In the case of austenitic stainless steel as the workpiece material, results using the different operations under different cutting conditions show that the performance of vegetable oil based prod-ucts is superior or equal to that of mineral oil based products. The hypothesis was investigated that one...

Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

Science.gov (United States)

Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

2015-12-01

Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

Elaboration of the technology of forming a conical product of sheet metal

Directory of Open Access Journals (Sweden)

W. Matysiak

2010-01-01

Full Text Available The work presents a general knowledge about spinning draw pieces of sheets, one of multi-operational processes of spinning a sheet metal conical product without machining. The objective of the work was to elaborate both the technology of forming conical products of sheet metal and execution of technological tests as well as to determine the technological parameters for the process of spinning a conical insert. As a result of the investigations, the products with improved mechanical properties, stricter execution tolerance and low roughness have been obtained. The series of 200 prototype conical inserts for the shipbuilding industry have been made.

Tool path strategy and cutting process monitoring in intelligent machining

Science.gov (United States)

Chen, Ming; Wang, Chengdong; An, Qinglong; Ming, Weiwei

2018-06-01

Intelligent machining is a current focus in advanced manufacturing technology, and is characterized by high accuracy and efficiency. A central technology of intelligent machining—the cutting process online monitoring and optimization—is urgently needed for mass production. In this research, the cutting process online monitoring and optimization in jet engine impeller machining, cranio-maxillofacial surgery, and hydraulic servo valve deburring are introduced as examples of intelligent machining. Results show that intelligent tool path optimization and cutting process online monitoring are efficient techniques for improving the efficiency, quality, and reliability of machining.

Material Abrasive Water Jet Cutting Investigation by Means Accompanying Physical Phenomena

OpenAIRE

Kinik, D.; Gánovská, B.; Hloch, S. (Sergej); Cárach, J.; Lehocká, D.

2013-01-01

The paper deals with the indirect ways of on-line monitoring of technological processes of cutting. The objective of the study is a design of on-line monitoring system for the cutting technology through an abrasive water jet. In cutting by the abrasive water jet two parallel phenomena are formed. The phenomena are represented by generated surface and vibrations. For the purpose of proving of the hypothetical assumptions on dependence of generated surface quality on vibrations the ex...

Electromagnetic forming - a potentially viable technique for accelerator technology

International Nuclear Information System (INIS)

Rajawat, R.K.; Desai, S.V.; Kulkarni, M.R.; Dolly Rani; Nagesh, K.V.; Sethi, R.C.

2003-01-01

Modern day accelerator development encompasses a myriad technologies required for their diverse needs. Whereas RF, high voltage, vacuum, cryogenics etc., technologies meet their functional requirements, high finish lapping processes, ceramic-metal joining, oven brazing, spark erosion or wire cutting etc., are a must to meet their fabrication requirements. Electromagnetic (EM) forming technique falls in the latter category and is developed as a special technology. It is currently catering to the development as a nuclear reactor technology, but has the potential to meet accelerator requirements too. This paper highlights the general principle of its working, simple design guidelines, advantages, and suggests some specific areas where this could benefit accelerator technologies

Synthetic biology for microbial heavy metal biosensors.

Science.gov (United States)

Kim, Hyun Ju; Jeong, Haeyoung; Lee, Sang Jun

2018-02-01

Using recombinant DNA technology, various whole-cell biosensors have been developed for detection of environmental pollutants, including heavy metal ions. Whole-cell biosensors have several advantages: easy and inexpensive cultivation, multiple assays, and no requirement of any special techniques for analysis. In the era of synthetic biology, cutting-edge DNA sequencing and gene synthesis technologies have accelerated the development of cell-based biosensors. Here, we summarize current technological advances in whole-cell heavy metal biosensors, including the synthetic biological components (bioparts), sensing and reporter modules, genetic circuits, and chassis cells. We discuss several opportunities for improvement of synthetic cell-based biosensors. First, new functional modules must be discovered in genome databases, and this knowledge must be used to upgrade specific bioparts through molecular engineering. Second, modules must be assembled into functional biosystems in chassis cells. Third, heterogeneity of individual cells in the microbial population must be eliminated. In the perspectives, the development of whole-cell biosensors is also discussed in the aspects of cultivation methods and synthetic cells.

A Kind of Energy Storage Technology: Metal Organic Frameworks

OpenAIRE

Ozturk, Zeynel; Kose, D. A.; Asan, A.; Ozturk, B.

2016-01-01

For last fifteen years energy has been transferred by using electricity and as an energy carrier media electricity has some disadvantages like its wire need for transportation and its being non-storable for large amounts. To store more energy safely and for transportation it easily, new storing medias and devices are needed. For easy and safe energy transport there are many technologies and some of these contain hydrogen energy. Metal hydrides, carbon nanotubes, metal organic frameworks (MOFs...

High Energy Cutting and Stripping Utilizing Liquid Nitrogen

Science.gov (United States)

Hume, Howard; Noah, Donald E.; Hayes, Paul W.

2005-01-01

The Aerospace Industry has endeavored for decades to develop hybrid materials that withstand the rigors of mechanized flight both within our atmosphere and beyond. The development of these high performance materials has led to the need for environmentally friendly technologies for material re-work and removal. The NitroJet(TM) is a fluid jet technology that represents an evolution of the widely used, large-scale water jet fluid jet technology. It involves the amalgamation of fluid jet technology and cryogenics technology to create a new capability that is applicable where water jet or abrasive jet (water jet plus entrained abrasive) are not suitable or acceptable because of technical constraints such as process or materials compatibility, environmental concerns and aesthetic or legal requirements. The NitroJet(TM) uses ultra high-pressure nitrogen to cut materials, strip numerous types of coatings such as paint or powder coating, clean surfaces and profile metals. Liquid nitrogen (LN2) is used as the feed stream and is pressurized in two stages. The first stage pressurizes sub cooled LN2 to an intermediate pressure of between 15,000 and 20,000 psi at which point the temperature of the LN2 is about -250 F. The discharge from this stage is then introduced as feed to a dual intensifier system, which boosts the pressure from 15,000 - 20,000 psi up to the maximum operating pressure of 55,000 psi. A temperature of about -220 F is achieved at which point the nitrogen is supercritical. In this condition the nitrogen cuts, strips and abrades much like ultra high-pressure water would but without any residual liquid to collect, remove or be contaminated. Once the nitrogen has performed its function it harmlessly flashes back into the atmosphere as pure nitrogen gas. The system uses heat exchangers to control and modify the temperature of the various intake and discharge nitrogen streams. Since the system is hydraulically operated, discharge pressures can be easily varied over

3D Metal Printing - Additive Manufacturing Technologies for Frameworks of Implant-Borne Fixed Dental Prosthesis.

Science.gov (United States)

Revilla León, M; Klemm, I M; García-Arranz, J; Özcan, M

2017-09-01

An edentulous patient was rehabilitated with maxillary metal-ceramic and mandibular metal-resin implant-supported fixed dental prosthesis (FDP). Metal frameworks of the FDPs were fabricated using 3D additive manufacturing technologies utilizing selective laser melting (SLM) and electron beam melting (EBM) processes. Both SLM and EBM technologies were employed in combination with computer numerical control (CNC) post-machining at the implant interface. This report highlights the technical and clinical protocol for fabrication of FDPs using SLM and EBM additive technologies. Copyright© 2017 Dennis Barber Ltd.

CO{sub 2} laser cutting of advanced high strength steels (AHSS)

Energy Technology Data Exchange (ETDEWEB)

Lamikiz, A. [Department of Mechanical Engineering, University of the Basque Country, ETSII-UPV, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain)]. E-mail: implamea@bi.ehu.es; Lacalle, L.N. Lopez de [Department of Mechanical Engineering, University of the Basque Country, ETSII-UPV, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain); Sanchez, J.A. [Department of Mechanical Engineering, University of the Basque Country, ETSII-UPV, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain); Pozo, D. del [ROBOTIKER Technology Centre, Parque Tecnologico, Edif. 202, 48170 Zamudio (Spain); Etayo, J.M. [Department of Mechanical Engineering, University of the Basque Country, ETSII-UPV, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain); ROBOTIKER Technology Centre, Parque Tecnologico, Edif. 202, 48170 Zamudio (Spain); Lopez, J.M. [Department of Mechanical Engineering, University of the Basque Country, ETSII-UPV, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain); ROBOTIKER Technology Centre, Parque Tecnologico, Edif. 202, 48170 Zamudio (Spain)

2005-04-15

This article demonstrates the optimum working areas and cutting conditions for the laser cutting of a series of advanced high strength steels (AHSS). The parameters that most influence the cutting of sheet metal have been studied and the results have been divided into two large groups with thickness of more and less than 1 mm. The influence of the material and, more important, the effect of coating have been taken into account. The results, have demonstrate very different behaviours between the thinnest and thickest sheets, whilst the variation of the cutting parameters due to the influence of the material is less relevant. The optimum cutting areas and the quality of the cut evaluated with different criteria are presented. Finally, the best position for the laser beam has been observed to be underneath the sheet.

The Influence of Different Assist Gases on Ductile Cast Iron Cutting by CO2 Laser

Directory of Open Access Journals (Sweden)

Meško J.

2017-12-01

Full Text Available This article deals with the technology and principles of the laser cutting of ductile cast iron. The properties of the CO2 laser beam, input parameters of the laser cutting, assist gases, the interaction of cut material and the stability of cutting process are described. The commonly used material (nodular cast iron - share of about 25% of all castings on the market and the method of the laser cutting of that material, including the technological parameters that influence the cutting edge, are characterized. Next, the application and use of this method in mechanical engineering practice is described, focusing on fixing and renovation of mechanical components such as removing the inflow gate from castings with the desired quality of the cut, without the further using of the chip machining technology. Experimental samples from the nodular cast iron were created by using different technological parameters of laser cutting. The heat affected zone (HAZ, its width, microstructure and roughness parameter Pt was monitored on the experimental samples (of thickness t = 13 mm. The technological parameters that were varied during the experiments included the type of assist gases (N2 and O2, to be more specific the ratio of gases, and the cutting speed, which ranged from 1.6 m/min to 0.32 m/min. Both parameters were changed until the desired properties were achieved.

Electrical technologies for the removal of toxic metals from the environment

International Nuclear Information System (INIS)

Millington, J.P.

1994-01-01

Electrical technologies are now available, both for the manufacture of materials and for the control of pollution. Although electrically intensive, they are not of necessity energy intensive and offers in many cases advantages over conventional technologies. This paper presents two examples of clean technology and two of pollution abatement, which all address the problem of toxic metals. (TEC)

Effect of cutting fluids and cutting conditions on surface integrity and tool wear in turning of Inconel 713C

Science.gov (United States)

Hikiji, R.

2018-01-01

The trend toward downsizing of engines helps to increase the number of turbochargers around Europe. As for the turbocharger, the temperature of the exhaust gas is so high that the parts made of nickel base super alloy Inconel 713C are used as high temperature strength metals. External turning of Inconel 713C which is used as the actual automotive parts was carried out. The effect of the cutting fluids and cutting conditions on the surface integrity and tool wear was investigated, considering global environment and cost performance. As a result, in the range of the cutting conditions used this time, when the depth of cut was small, the good surface integrity and tool life were obtained. However, in the case of the large corner radius, it was found that the more the cutting length increased, the more the tool wear increased. When the cutting length is so large, the surface integrity and tool life got worse. As for the cutting fluids, it was found that the synthetic type showed better performance in the surface integrity and tool life than the conventional emulsion. However, it was clear that the large corner radius made the surface roughness and tool life good, but it affected the size error etc. in machining the workpiece held in a cantilever style.

SITE demonstration of the Dynaphore/Forager Sponge technology to remove dissolved metals from contaminated groundwater

Energy Technology Data Exchange (ETDEWEB)

Esposito, C.R. [Environmental Protection Agency, Edison, NJ (United States); Vaccaro, G. [Science Applications International Corp., Hackensack, NJ (United States)

1995-10-01

A Superfund Innovative Technology Evaluation (SITE) demonstration was conducted of the Dynaphore/Forager Sponge technology during the week of April 3, 1994 at the N.L. Industries Superfund Site in Pedricktown, New Jersey. The Forager Sponge is an open-celled cellulose sponge incorporating an amine-containing chelating polymer that selectively absorbs dissolved heavy metals in both cationic and anionic states. This technology is a volume reduction technology in which heavy metal contaminants from an aqueous medium are concentrated into a smaller volume for facilitated disposal. The developer states that the technology can be used to remove heavy metals from a wide variety of aqueous media, such as groundwater, surface waters and process waters. The sponge matrix can be directly disposed, or regenerated with chemical solutions. For this demonstration the sponge was set up as a mobile pump-and-treat system which treated groundwater contaminated with heavy metals. The demonstration focused on the system`s ability to remove lead, cadmium, chromium and copper from the contaminated groundwater over a continuous 72-hour test. The removal of heavy metals proceeded in the presence of significantly higher concentrations of innocuous cations such as calcium, magnesium, sodium, potassium and aluminum.

Machinability of magnesium and aluminium alloys. Part I: cutting resistance

International Nuclear Information System (INIS)

Balout, B.; Songmene, V.; Masounave, J.

2002-01-01

Aluminium (2.7 g/cm 3 ) and magnesium (1.7 g/cm 3 ) are two competing light metals with similar mechanical properties and excellent possibilities for recycling. The forming of magnesium is often seen as an impediment to its use. New forming techniques using magnesium shavings are being developed, particularly in Japan. The machining of magnesium alloys by removal of metal raises safety concerns (risk of fire), which limits many potential applications of magnesium. The purpose of this work is to clarify and compare the machining properties of these two types of metal and better understand the mechanisms that may explain the differences in behaviour. Such a comparison could eventually provide an estimate of the cost of producing shavings for the manufacture of aluminium and magnesium parts through forging and extrusion, which would limit environmental pollution. Based on an analysis of cutting resistance during machining, it was demonstrated that magnesium alloys are easier to machine than similar aluminium alloys. Magnesium shavings are shorter than those of 6061-T6, but are especially more regular than those of A356, and their size is independent of cutting speed. It was also demonstrated that the fragility of materials can be characterized based on the results of cutting resistance produced during drilling

Recycling stabilised/solidified drill cuttings for forage production in acidic soils.

Science.gov (United States)

Kogbara, Reginald B; Dumkhana, Bernard B; Ayotamuno, Josiah M; Okparanma, Reuben N

2017-10-01

Stabilisation/solidification (S/S), which involves fixation and immobilisation of contaminants using cementitious materials, is one method of treating drill cuttings before final fate. This work considers reuse of stabilised/solidified drill cuttings for forage production in acidic soils. It sought to improve the sustainability of S/S technique through supplementation with the phytoremediation potential of plants, eliminate the need for landfill disposal and reduce soil acidity for better plant growth. Drill cuttings with an initial total petroleum hydrocarbon (TPH) concentration of 17,125 mg kg -1 and low concentrations of metals were treated with 5%, 10%, and 20% cement dosages. The treated drill cuttings were reused in granular form for growing a forage, elephant grass (Pennisetum purpureum), after mixing with uncontaminated soil. The grasses were also grown in uncontaminated soil. The phytoremediation and growth potential of the plants was assessed over a 12-week period. A mix ratio of one part drill cuttings to three parts uncontaminated soil was required for active plant growth. The phytoremediation ability of elephant grass (alongside abiotic losses) reduced the TPH level (up to 8795 mg kg -1 ) in the soil-treated-drill cuttings mixtures below regulatory (1000 mg kg -1 ) levels. There were also decreased concentrations of metals. The grass showed better heights and leaf lengths in soil containing drill cuttings treated with 5% cement dosage than in uncontaminated soil. The results suggest that recycling S/S treated drill cuttings for forage production may be a potential end use of the treated waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

Precision Machining When Cutting with Leading Plastic Deformation

Directory of Open Access Journals (Sweden)

N. A. Yaroslavtseva

2017-01-01

Full Text Available Keeping up the product competitiveness continually requires solving the problems of reducing time for product creation and material costs for its production and ensuring the maximum conformity of the product quality with the individual requirements of a particular consumer. It is especially difficult to implement these tasks in product manufacturing from the hard-to-machine steels and alloys with extremely low production rate in machining (often 10-20 times lower than when cutting the ordinary structural steels.Currently, one of the promising ways to improve the cutting process of hard-to-machine materials and quality of parts made from these materials is development and application of combined processing methods, which use additional energy sources to act on the machined material in the cutting zone. A BMSTU-developed cutting method with leading plastic deformation (LPD, which acts to raise the production rate, gain the cutting tool-life, reduce the surface roughness, improve the accuracy of processing and the performance characteristics of products, ensure the reliable flow chip control, and improve the labor conditions, belongs to such sort of methods.One of the most important indicators of processing quality that has a great impact on the operation and cost characteristics of the product and on the machining rate as well is the accuracy of processing. In cutting, the processing errors largely arise from the elastic deformations of a technological system when the cutting force, and, in particular, the radial component of the cutting force, acts on it.The deforming devices, used in cutting with LPD, being located as a rule, on the diametrically opposite side with respect to the cutting zone, act on the technological system as vibration dampers. In addition, as studies have shown, the choice of a rational direction for applying LPD load helps to compensate partially or completely the cutting force radial component effect on the technological

Trace metal distribution and mobility in drill cuttings and produced waters from Marcellus Shale gas extraction: Uranium, arsenic, barium

International Nuclear Information System (INIS)

Phan, Thai T.; Capo, Rosemary C.; Stewart, Brian W.; Graney, Joseph R.; Johnson, Jason D.; Sharma, Shikha; Toro, Jaime

2015-01-01

Highlights: • Distributions of U, As, and Ba in Marcellus Shale were determined. • As is primarily associated with sulfide minerals, Ba with exchange sites. • Most U is in the silicate minerals, but up to 20% is partitioned into carbonate. • Low [U] and [As] in produced water are consistent with reducing downhole conditions. • Proper waste management should account for potential mobilization of U and As. - Abstract: Development of unconventional shale gas wells can generate significant quantities of drilling waste, including trace metal-rich black shale from the lateral portion of the drillhole. We carried out sequential extractions on 15 samples of dry-drilled cuttings and core material from the gas-producing Middle Devonian Marcellus Shale and surrounding units to identify the host phases and evaluate the mobility of selected trace elements during cuttings disposal. Maximum whole rock concentrations of uranium (U), arsenic (As), and barium (Ba) were 47, 90, and 3333 mg kg −1 , respectively. Sequential chemical extractions suggest that although silicate minerals are the primary host for U, as much as 20% can be present in carbonate minerals. Up to 74% of the Ba in shale was extracted from exchangeable sites in the shale, while As is primarily associated with organic matter and sulfide minerals that could be mobilized by oxidation. For comparison, U and As concentrations were also measured in 43 produced water samples returned from Marcellus Shale gas wells. Low U concentrations in produced water (<0.084–3.26 μg L −1 ) are consistent with low-oxygen conditions in the wellbore, in which U would be in its reduced, immobile form. Arsenic was below detection in all produced water samples, which is also consistent with reducing conditions in the wellbore minimizing oxidation of As-bearing sulfide minerals. Geochemical modeling to determine mobility under surface storage and disposal conditions indicates that oxidation and/or dissolution of U

Leading research on next generation metal production technology; Jisedai kinzoku shigen seisan gijutsu no sendo kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

The energy saving environment-friendly technology for low- grade difficult-to-process ores was researched focusing attention on the hydro-metallurgical process of non-ferrous metals. This research aims at development of both effective leaching system of metals, and separation/crystallization system recognizing the property difference between metal ions in solution. The leaching system allows the inexpensive molecular level control of electron transfer, mass transfer of metal ions and stabilization of leached metal ions in a solid/liquid interface. The system thus allows selective leaching of metals from various resources such as difficult- to-leach sulfide minerals to prepare concentrated solutions. The separation system can obtain high-purity solutions including each metal ion by advanced separation/concentration technology from the solutions. The crystallization technology (including electrolysis) is developed for preparing target metal materials by molecular level control of nucleation, particle growth, thin film formation and bulky metal formation processes. Overall energy consumption is reduced to 1/3 of that of the pyro-metallurgical method, aiming at zero emission. 15 refs., 14 figs., 11 tabs.

Development of cutting techniques of steel pipe by wire sawing

International Nuclear Information System (INIS)

Kamiyama, Yoshinori; Inai, Shinsuke

2004-01-01

A cutting method has a high cutting efficiency and enable cutting in safe. A wire saw cutting method is used for dismantling of massive concrete structures such as nuclear power plants with an effective and safe mean. In the case of dismantling of structures with multiple pipes installed at these facilities, an effective method is also demanded. If a wire saw method to remotely cut target objects in a large block in bulk is applicable, it will be expected an effective dismantling work under severe conditions with radioactivity. Although the wire saw method has adaptability for any shapes of cutting target objects and is widely adopted in dismantling of concrete constructs, it has few actual achievements in dismantling of steel structures such as steel pipe bundle. This study aims to verify its cutting characteristics and adaptability as a cutting method by conducting a cutting basic test to develop a diamond wire saw method to efficiently cut constructs with multiple pipes in a bundle. The test proved that a wire saw cutting method apply to dismantle structures with steel pipe bundle. A wire saw for metal cutting is adaptable in dismantling of bundle of thick carbon steel and stainless steel pipes. And also a wire saw for concrete cutting is adaptable in dismantling of pipe bundle structure with a mortar. (author)

A technology development for the purification and utilization of rare metals

Energy Technology Data Exchange (ETDEWEB)

Rhee, Kang In; Yu, Hyo Shin; Youn, In Ju; Choi, Good Sun; Lee, Churl Kyoung; Seo, Chang Youl; Yang, Dong Hyo [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

1995-12-01

The demand for rare metal and their alloys has dramatically increased due to the rapid growth of electronics industries. The clean metals such as molybdenum, nickel and cobalt are used in manufacturing of gate electrodes, interconnects, and barrier metal because of their superior properties. Despite the strong demand, the production of these metals in our nation has not made. And all products related with these have to be imported from other developed countries with high cost. Furthermore, some deposits and by-product exist, and the development of production of metal becomes to be important for the viewpoint of the supply national electronics industries with these materials as well as the increase in the added value of raw materials. Electron beam melting technique is the advantages for the ingot-making of molybdenum. In this melting process, the energy of highly accelerated electrons can be transferred to thermal energy and easily controlled to make various sizes and types of molybdenum ingot. In addition, membrane technology plays an important role to separation and purification of rare metals. Therefore, the objective for this research is to make the molybdenum ingot using this electron beam melting process and develop the technology of the manufacture of the sputtering target which can be used for semiconductor industries and a multi-stage cascade process of the supported liquid membrane(SLM) for separation and purification of rare metals such as cobalt and nickel. (author). 30 refs., 48 figs., 9 tabs.

Formation of Quenching Structures in the Steel 35 by Deform Cutting

Directory of Open Access Journals (Sweden)

A. G. Degtyareva

2014-01-01

Full Text Available In industry different methods of surface hardening are widely used to increase reliability and durability of friction unit parts. Among these methods are areas of focus based on deformcutting technology (DC i.e. method of chip-free mechanical treatment.It is shown that DC method allows us to produce through- or partial-hardening surface layers of a large thickness (0,4…1.5mm on steel with no additional heat sources. The standard metal-cutting equipment and common tools are used for deform-cutting process.The significant heat generation in the deform-cutting zone and mechanical effect from the tool allow us to heat undercut layers to the phase transformation point to have the hardening structure as a result of heat removal to the cold balk. The hardening structure formation occurs at significant heating and cooling rate (106C/c with large degrees and rates of strain.The deform-cutting modes and working face tool grinding determine the type and properties of the hardening structure. To produce the hardening structure would require the heat transfer and force action augmentation while treatment.These researches deal with through- and partial surface hardening samples produced by turning steel 35 shafts. While through hardening the phase transformation carry among the whole thickness of the undercut layer; while partial hardening the hardening interlayer formed on the side of the cutting tool contact.The depth of hardening zone of samples with through hardening layers is 0,5 mm; the depth of hardening zone of partial hardening samples is 0,8 mm. Micro-hardness of the through hardening layers is 653 HV0,1 and 485 HV0,1 for the partial hardening layers. The metallographic analysis shows that the hardening zone formed while deform cutting has disperse structure; there are ferrite ghosts in it.The tempering at temperatures of 200 – 700C showed that the micro-hardness of the hardening structures formed while deform cutting is larger than the micro

SOFTWARE TOOL FOR LASER CUTTING PROCESS CONTROL – SOLVING REAL INDUSTRIAL CASE STUDIES

Directory of Open Access Journals (Sweden)

Miloš Madić

2016-08-01

Full Text Available Laser cutting is one of the leading non-conventional machining technologies with a wide spectrum of application in modern industry. It order to exploit a number of advantages that this technology offers for contour cutting of materials, it is necessary to carefully select laser cutting conditions for each given workpiece material, thickness and desired cut qualities. In other words, there is a need for process control of laser cutting. After a comprehensive analysis of the main laser cutting parameters and process performance characteristics, the application of the developed software tool “BRUTOMIZER” for off-line control of CO2 laser cutting process of three different workpiece materials (mild steel, stainless steel and aluminum is illustrated. Advantages and abilities of the developed software tool are also illustrated.

Treatment of petroleum drill cuttings using bioaugmentation and biostimulation supplemented with phytoremediation.

Science.gov (United States)

Kogbara, Reginald B; Ogar, Innocent; Okparanma, Reuben N; Ayotamuno, Josiah M

2016-07-28

This study sought to compare the effectiveness of bioaugmentation and biostimulation, as well as the combination of both techniques, supplemented with phytoremediation, in the decontamination of petroleum drill cuttings. Drill cuttings with relatively low concentration of total petroleum hydrocarbons (TPH) and metals were mixed with soil in the ratio 5:1 and treated with three different combinations of the bioremediation options. Option A entailed bioaugmentation supplemented with phytoremediation. Option B had the combination of biostimulation and bioaugmentation supplemented with phytoremediation. While biostimulation supplemented with phytoremediation was deployed in option C. Option O containing the drill cuttings-soil mixture without treatment served as untreated control. Fertilizer application, tillage and watering were used for biostimulation treatment, while spent mushroom substrate (Pleurotus ostreatus) and elephant grass (Pennisetum purpureum) were employed for bioaugmentation and phytoremediation treatment, respectively. The drill cuttings-soil mixtures were monitored for TPH, organic carbon, total nitrogen, pH, metal concentrations, and fungal counts, over time. After 56 days of treatment, there was a decline in the initial TPH concentration of 4,114 mg kg(-1) by 5.5%, 68.3%, 75.6% and 48% in options O, A, B and C, respectively. Generally, higher TPH loss resulted from the phytoremediation treatment stage. The treated options also showed slight reductions in metal concentrations ranging from 0% to 16% of the initial low concentrations. The results highlight the effectiveness of bioaugmentation supplemented with phytoremediation. The combination of bioaugmentation and biostimulation supplemented with phytoremediation, however, may prove better in decontaminating petroleum drill cuttings to environmentally benign levels.

Parametric studies of cutting zircaloy-2 sheets with a laser beam

International Nuclear Information System (INIS)

Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

1996-01-01

The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

Electroerosion cutting of low-sized templets from WWER-1000 type reactor vessel

International Nuclear Information System (INIS)

Neklyudov, I.M.; Ozhigov, L.S.; Gozhenko, S.V.

2012-01-01

The article presents the results of developed method of electroerosion cutting of low-sized templets for the reactor vessel metal composition and structure control in laboratory environment. The article describes the equipment for the remote electroerosive cutting of templets from WWER-1000 type reactor vessel by rigid electrode. The testing results are also shown.

Analysis of the application of decontamination technologies to radioactive metal waste minimization using expert systems

Energy Technology Data Exchange (ETDEWEB)

Bayrakal, Suna [Iowa State Univ., Ames, IA (United States)

1993-09-30

Radioactive metal waste makes up a significant portion of the waste currently being sent for disposal. Recovery of this metal as a valuable resource is possible through the use of decontamination technologies. Through the development and use of expert systems a comparison can be made of laser decontamination, a technology currently under development at Ames Laboratory, with currently available decontamination technologies for applicability to the types of metal waste being generated and the effectiveness of these versus simply disposing of the waste. These technologies can be technically and economically evaluated by the use of expert systems techniques to provide a waste management decision making tool that generates, given an identified metal waste, waste management recommendations. The user enters waste characteristic information as input and the system then recommends decontamination technologies, determines residual contamination levels and possible waste management strategies, carries out a cost analysis and then ranks, according to cost, the possibilities for management of the waste. The expert system was developed using information from literature and personnel experienced in the use of decontamination technologies and requires validation by human experts and assignment of confidence factors to the knowledge represented within.

Analysis of the application of decontamination technologies to radioactive metal waste minimization using expert systems

International Nuclear Information System (INIS)

Bayrakal, S.

1993-01-01

Radioactive metal waste makes up a significant portion of the waste currently being sent for disposal. Recovery of this metal as a valuable resource is possible through the use of decontamination technologies. Through the development and use of expert systems a comparison can be made of laser decontamination, a technology currently under development at Ames Laboratory, with currently available decontamination technologies for applicability to the types of metal waste being generated and the effectiveness of these versus simply disposing of the waste. These technologies can be technically and economically evaluated by the use of expert systems techniques to provide a waste management decision making tool that generates, given an identified metal waste, waste management recommendations. The user enters waste characteristic information as input and the system then recommends decontamination technologies, determines residual contamination levels and possible waste management strategies, carries out a cost analysis and then ranks, according to cost, the possibilities for management of the waste. The expert system was developed using information from literature and personnel experienced in the use of decontamination technologies and requires validation by human experts and assignment of confidence factors to the knowledge represented within

Fusion cutting of aluminum, magnesium, and titanium alloys using high-power fiber laser

Science.gov (United States)

Scintilla, Leonardo Daniele; Tricarico, Luigi

2013-07-01

The effects of cutting speed and assist gas pressure on laser cutting of 1-mm thick Al 1050, AZ31, and Ti6Al4V lightweight alloys are experimentally investigated. Fiber laser cutting of these materials is not broadly investigated and the acquisition of a new level of knowledge is of fundamental importance for applications like sheet metal trimming in automotive industry. The main process outputs are in depth compared with results reported in literature and obtained by cutting with CO2 and Nd∶YAG lasers. The good cut quality, the high productivity, and the easy delivery of the beam obtained at the same time, corroborate the advantage of using fiber lasers for thin sheets lightweight alloys cutting.

ROLE OF DISCRETE NATURE OF CHIP FORMATION AND NATURAL VIBRATIONS OF SYSTEM COMPONENTS IN CHATTER FORMATION DURING METAL CUTTING

Directory of Open Access Journals (Sweden)

A. K. M. Nurulamin

2010-05-01

Full Text Available In the present work a review of the existing theories of chatter formation has been conducted and the weaknesses of the most widely accepted ‘Regenerative Chatter theory’ in explaining various phenomena related to chatter formation have been identified. An attempt has been made in this work to determine the common causes of chatter formation in different metal cutting operations, namely, turning, thread cutting and end milling conducted on plain carbon steel AISI 1040. Experimental investigations have been conducted during the above types of machining processes to identify the marks of instability and chatter on the formed chips. It has been identified that in all the three machining operations the chips formed show a common type of discreteness in the form of secondary saw teeth, which appear at the free edge of the chip. Mechanism of formation of these teeth has been studied and the frequencies of their formation have been determined for different cutting conditions. Apart from the secondary saw teeth primary saw teeth have also been identified at the main section of the chip and their frequencies were also determined. At the same time the natural vibrations of the main system components have been identified and the acceleration amplitudes at the prominent natural frequencies during actual machining were recoded using a dedicated vibration monitoring system. The frequencies of secondary chip serration and the natural frequencies of the system components were plotted against cutting speed. Acceleration amplitudes at the prominent natural frequencies were also plotted separately against cutting force. Based on comparison and analysis of these two frequency and amplitude graphs it was concluded that chatter (vibration with relatively high amplitude appears in the system when the frequency of secondary saw teeth approaches values equal to half or integer multiple of a prominent natural frequency of the system resulting in resonance. In the

A study on practical use of underwater abrasive water jet cutting

Science.gov (United States)

Yamaguchi, Hitoshi; Demura, Kenji

1993-09-01

The practicality of underwater abrasive water jet cutting technology was studied in experiments. A study of abrasives in slurried form showed that optimum polymer concentration can be selected to suit underwater conditions. For the long-distance transport of slurry from the ocean surface to the ocean floor, a direct supply system by hose proved to be practical. This system takes advantage of the insolubility of the slurry in water due to a difference in specific gravity. For cutting thick steel plate at great ocean depths, a simulation with a pressurized container revealed the requirements for actual cutting. Confirmation of remote cutting operations will become the most important technology in field applications. Underwater sound vibration characteristics were found to change significantly in direct response to modifications in cutting conditions. This will be important basic data to develop an effective sensoring method.

Status of liquid metal cooled fast reactor technology

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-04-01

During the period 1985-1998, there have been substantial advances in fast reactor technology development. Chief among these has been the demonstration of reliable operation by several prototypes and experimental reactors, the reliable operation of fuel at high burnup. At the IAEA meetings on liquid metal cooled fast reactor technology (LMFR), it became evident that there have been significant technological advances as well as changes in the economic and regulatory environment since 1985. Therefore the International working group on Fast Reactors has recommended the preparation of a new status report on fast reactors. The present report intends to provide comprehensive and detailed information on LMFR technology. The focus is on practical issues that are useful to engineers, scientists, managers, university students and professors, on the following topics: experience in construction and operation, reactor physics and safety, sore structural material and fuel technology, fast reactor engineering and activities in progress on LMFR plants Refs, figs, tabs

Status of liquid metal cooled fast reactor technology

International Nuclear Information System (INIS)

1999-04-01

During the period 1985-1998, there have been substantial advances in fast reactor technology development. Chief among these has been the demonstration of reliable operation by several prototypes and experimental reactors, the reliable operation of fuel at high burnup. At the IAEA meetings on liquid metal cooled fast reactor technology (LMFR), it became evident that there have been significant technological advances as well as changes in the economic and regulatory environment since 1985. Therefore the International working group on Fast Reactors has recommended the preparation of a new status report on fast reactors. The present report intends to provide comprehensive and detailed information on LMFR technology. The focus is on practical issues that are useful to engineers, scientists, managers, university students and professors, on the following topics: experience in construction and operation, reactor physics and safety, sore structural material and fuel technology, fast reactor engineering and activities in progress on LMFR plants

A refractory metal gate approach for micronic CMOS technology

International Nuclear Information System (INIS)

Lubowiecki, V.; Ledys, J.L.; Plossu, C.; Balland, B.

1987-01-01

In the future, devices scaling down, integration density and performance improvements are going to bring a number of conventional circuit design and process techniques to their fundamental limits. To avoid any severe limitations in MOS ULSI (Ultra Large Scale Integration) technologies, interconnection materials and schemes are required to emerge, in order to face the Megabits memory field. Among those, the gate approach will obviously take a keyrole, when the operating speed of ULSI chips will reach the practical upper limits imposed by parasitic resistances and capacitances which stem from the circuit interconnect wiring. Even if fairly suitable for MOS process, doped polycrystalline silicon is being gradually replaced by refractory metal silicide or polycide structures, which match better with low resistivity requirements. However, as we approach the submicronic IC's, higher conductivity materials will be paid more and more attention. Recently, works have been devoted and published on refractory metal gate technologies. Molybdenum or tungsten, deposited either by CVD or PVD methods, are currently reported even if some drawbacks in their process integration still remain. This paper is willing to present such an approach based on tungsten (more reliable than Molybdenum deposited by LPCVD (giving more conductive and more stable films than PVD). Deposition process will be first described. Then CMOS process flow will allow us to focus on specific refractory metal gate issues. Finally, electrical and physical properties will be assessed, which will demonstrate the feasibility of such a technology as well as the compatibility of the tungsten with most of the usual techniques

Collection and characterization of emissions from metal cutting in Caorso nuclear power plant decommissioning

International Nuclear Information System (INIS)

Cesari, F.G.; Terzi, L.A.; Giostri, A.; Bernini, C.; Sirito, E.; Sirito, M.

2005-01-01

The Caorso's Nuclear Power Plant (BWR, 870 MWe) has just started the decommissioning process, with the intent to reach, by almost ten years, the 'green field' conditions for the site. The plant has fully worked for a very short period of time, by 1981 to 1986, being shut down after 1987 Italy's poll that abrogated nuclear power use. The dismantling of the components and of the structural materials has already begun in the Turbine Building. The University of Bologna, on indication of the NPP's management, has started an experimental campaign to test the cutting processes and its filtering plant. The starting phase is the qualification of the cutting methods chosen by Caorso's management, oxyfuel and plasma cuttings. This campaign is set over no contaminated material, or, better, material with a contamination under the level of free release, and is now running in the University Labs. Next phase are filtering tests. This part of the qualifying campaign is set to highlight the kind of trouble that can emerge in the cutting processes, not yet taking into account radioactivity. Caorso's BWR is a plant designed and built in the 70s. Possible decommissioning problems weren't considered during the design phase so the cutting processes will be quite difficult, even on the conventional side. The final phase is settled in the plant. Cutting tests, following indications made by previous campaigns, will be conducted in the Turbine Building, where tests can be conducted on a low level of radioactivity (only some little part of it has a contamination level over the free release limit of 1 Bq/cm 2 ). The intent is to develop an extensive cutting procedure, with the obvious option of remote control, able to face difficulties connected with cutting processes in a nuclear plant like Caorso. This means handling with radioactivity and with not airy narrow rooms, fulfilled with pipes. (authors)

Female genital cutting.

Science.gov (United States)

Perron, Liette; Senikas, Vyta; Burnett, Margaret; Davis, Victoria

2013-11-01

To strengthen the national framework for care of adolescents and women affected by female genital cutting (FGC) in Canada by providing health care professionals with: (1) information intended to strengthen their knowledge and understanding of the practice; (2) directions with regard to the legal issues related to the practice; (3) clinical guidelines for the management of obstetric and gynaecological care, including FGC related complications; and (4) guidance on the provision of culturally competent care to adolescents and women with FGC. Published literature was retrieved through searches of PubMed, CINAHL, and The Cochrane Library in September 2010 using appropriate controlled vocabulary (e.g., Circumcision, Female) and keywords (e.g., female genital mutilation, clitoridectomy, infibulation). We also searched Social Science Abstracts, Sociological Abstracts, Gender Studies Database, and ProQuest Dissertations and Theses in 2010 and 2011. There were no date or language restrictions. Searches were updated on a regular basis and incorporated in the guideline to December 2011. Grey (unpublished) literature was identified through searching the websites of health technology assessment and health technology-related agencies, clinical practice guideline collections, clinical trial registries, and national and international medical specialty societies. The quality of evidence in this document was rated using the criteria described in the Report of the Canadian Task Force on Preventive Health Care (Table 1). Summary Statements 1. Female genital cutting is internationally recognized as a harmful practice and a violation of girls' and women's rights to life, physical integrity, and health. (II-3) 2. The immediate and long-term health risks and complications of female genital cutting can be serious and life threatening. (II-3) 3. Female genital cutting continues to be practised in many countries, particularly in sub-Saharan Africa, Egypt, and Sudan. (II-3) 4. Global migration

Development of contaminated concrete removing system 'Clean cut method'

International Nuclear Information System (INIS)

Kinoshita, Takehiko; Tanaka, Tsutomu; Funakawa, Naoyoshi; Idemura, Hajime; Sakashita, Fumio; Tajitsu, Yoshiteru

1989-01-01

In the case of decommissioning nuclear facilities such as nuclear power stations, nuclear fuel facilities and RI handling facilities and carrying out reconstruction works, if there is radioactive contamination on the surfaces of concrete structures such as the floors and walls of the buildings for nuclear facilities, it must be removed. Since concrete is porous, contamination infiltrates into the inside of concrete, and the wiping of surfaces only or chemical decontamination cannot remove it, therefore in most cases, contaminated concrete must be removed. The removal of concrete surfaces has been carried out with chipping hammers, grinders and so on, but many problems arise due to it. In order to solve these problems, the mechanical cutting method was newly devised, and clean cut method (CCRS) was completed. The depth of cutting from concrete surface is set beforehand, and the part to be removed is accurately cut, at the same time, the concrete powder generated is collected nearly perfectly, and recovered into a drum. The outline of the method and the constitution of the system, the features of the clean cut method, the development of the technology for cutting concrete and the technology for recovering concrete powder, and the test of verifying decontamination are reported. (K.I.)

Selective removal/recovery of RCRA metals from waste and process solutions using polymer filtration trademark technology

International Nuclear Information System (INIS)

Smith, B.F.

1997-01-01

Resource Conservation and Recovery Act (RCRA) metals are found in a number of process and waste streams at many DOE, U.S. Department of Defense, and industrial facilities. RCRA metals consist principally of chromium, mercury, cadmium, lead, and silver. Arsenic and selenium, which form oxyanions, are also considered RCRA elements. Discharge limits for each of these metals are based on toxicity and dictated by state and federal regulations (e.g., drinking water, RCRA, etc.). RCRA metals are used in many current operations, are generated in decontamination and decommissioning (D ampersand D) operations, and are also present in old process wastes that require treatment and stabilization. These metals can exist in solutions, as part of sludges, or as contaminants on soils or solid surfaces, as individual metals or as mixtures with other metals, mixtures with radioactive metals such as actinides (defined as mixed waste), or as mixtures with a variety of inert metals such as calcium and sodium. The authors have successfully completed a preliminary proof-of-principle evaluation of Polymer Filtration trademark (PF) technology for the dissolution of metallic mercury and have also shown that they can remove and concentrate RCRA metals from dilute solutions for a variety of aqueous solution types using PF technology. Another application successfully demonstrated is the dilute metal removal of americium and plutonium from process streams. This application was used to remove the total alpha contamination to below 30 pCi/L for the wastewater treatment plant at TA-50 at Los Alamos National Laboratory (LANL) and from nitric acid distillate in the acid recovery process at TA-55, the Plutonium Facility at LANL (ESP-CP TTP AL16C322). This project will develop and optimize the PF technology for specific DOE process streams containing RCRA metals and coordinate it with the needs of the commercial sector to ensure that technology transfer occurs

Selective removal/recovery of RCRA metals from waste and process solutions using polymer filtration{trademark} technology

Energy Technology Data Exchange (ETDEWEB)

Smith, B.F. [Los Alamos National Lab., NM (United States)

1997-10-01

Resource Conservation and Recovery Act (RCRA) metals are found in a number of process and waste streams at many DOE, U.S. Department of Defense, and industrial facilities. RCRA metals consist principally of chromium, mercury, cadmium, lead, and silver. Arsenic and selenium, which form oxyanions, are also considered RCRA elements. Discharge limits for each of these metals are based on toxicity and dictated by state and federal regulations (e.g., drinking water, RCRA, etc.). RCRA metals are used in many current operations, are generated in decontamination and decommissioning (D&D) operations, and are also present in old process wastes that require treatment and stabilization. These metals can exist in solutions, as part of sludges, or as contaminants on soils or solid surfaces, as individual metals or as mixtures with other metals, mixtures with radioactive metals such as actinides (defined as mixed waste), or as mixtures with a variety of inert metals such as calcium and sodium. The authors have successfully completed a preliminary proof-of-principle evaluation of Polymer Filtration{trademark} (PF) technology for the dissolution of metallic mercury and have also shown that they can remove and concentrate RCRA metals from dilute solutions for a variety of aqueous solution types using PF technology. Another application successfully demonstrated is the dilute metal removal of americium and plutonium from process streams. This application was used to remove the total alpha contamination to below 30 pCi/L for the wastewater treatment plant at TA-50 at Los Alamos National Laboratory (LANL) and from nitric acid distillate in the acid recovery process at TA-55, the Plutonium Facility at LANL (ESP-CP TTP AL16C322). This project will develop and optimize the PF technology for specific DOE process streams containing RCRA metals and coordinate it with the needs of the commercial sector to ensure that technology transfer occurs.

Material Behavior At The Extreme Cutting Edge In Bandsawing

International Nuclear Information System (INIS)

Sarwar, Mohammed; Haider, Julfikar; Persson, Martin; Hellbergh, Haakan

2011-01-01

In recent years, bandsawing has been widely accepted as a favourite option for metal cutting off operations where the accuracy of cut, good surface finish, low kerf loss, long tool life and high material removal rate are required. Material removal by multipoint cutting tools such as bandsaw is a complex mechanism owing to the geometry of the bandsaw tooth (e.g., limited gullet size, tooth setting etc.) and the layer of material removed or undeformed chip thickness or depth of cut (5 μm-50 μm) being smaller than or equal to the cutting edge radius (5 μm-15 μm). This situation can lead to inefficient material removal in bandsawing. Most of the research work are concentrated on the mechanics of material removal by single point cutting tool such as lathe tool. However, such efforts are very limited in multipoint cutting tools such as in bandsaw. This paper presents the fundamental understanding of the material behaviour at the extreme cutting edge of bandsaw tooth, which would help in designing and manufacturing of blades with higher cutting performance and life. ''High Speed Photography'' has been carried out to analyse the material removal process at the extreme cutting edge of bandsaw tooth. Geometric model of chip formation mechanisms based on the evidences found during ''High Speed Photography'' and ''Quick Stop'' process is presented. Wear modes and mechanism in bimetal and carbide tipped bandsaw teeth are also presented.

About the influence of lubricating-cooling agents on the cutting process

Directory of Open Access Journals (Sweden)

O.I. Sochko

2017-12-01

Full Text Available Set forth problem of necessity of increase of workability of metal. On the basis of generalization of researches at the area of physics – chemical mechanics of materials the offered hypothesis on the permanent activating of lubricating cooling technological facilities in the zone of cutting to hydrogen plasma, mechanism of her influence on the processes of deformation and destruction, and also reasonable new ways of formation of form of wares. It is in-process shown that lubricating – cooling technological facilities in it in the zone of destruction to the new phase state – hydrogen plasma. It is therefore consisted majority mainly of two elements – hydrogen and carbon, the basic changes of mechanical properties of solid are activated in the conditions of co-operating of body with an environment, it follows to link, with influence of nascent radically-active environment, but not from initial superficially – active. An ambiguousness in the estimation of reasons, at that arises up facilitation of processes of deformation and destructions of solids, that become deformed in different environments caused raising of system researches that is sanctified to this problem. As a result of chemical transformations of initial environment to the level of origin electric of active parts of hydrogen, possibility of their co-operating appears with ions and lone electrons of metal, that increases the electric field, to existing in the system «machine-tool – instrument – purveyance». Exactly co-operation electric of active structure of metal that arises up as a result of mechanical action, with the electric charged mixture of parts of hydrogen, id est an electron-electron, electron-ion and ion-ion, is able co-operation radically to change physical and mechanical properties of metal.

Membrane technology for treating of waste nanofluids coolant: A review

Science.gov (United States)

Mohruni, Amrifan Saladin; Yuliwati, Erna; Sharif, Safian; Ismail, Ahmad Fauzi

2017-09-01

The treatment of cutting fluids wastes concerns a big number of industries, especially from the machining operations to foster environmental sustainability. Discharging cutting fluids, waste through separation technique could protect the environment and also human health in general. Several methods for the separation emulsified oils or oily wastewater have been proposed as three common methods, namely chemical, physicochemical and mechanical and membrane technology application. Membranes are used into separate and concentrate the pollutants in oily wastewater through its perm-selectivity. Meanwhile, the desire to compensate for the shortcomings of the cutting fluid media in a metal cutting operation led to introduce the using of nanofluids (NFs) in the minimum quantity lubricant (MQL) technique. NFs are prepared based on nanofluids technology by dispersing nanoparticles (NPs) in liquids. These fluids have potentially played to enhance the performance of traditional heat transfer fluids. Few researchers have studied investigation of the physical-chemical, thermo-physical and heat transfer characteristics of NFs for heat transfer applications. The use of minimum quantity lubrication (MQL) technique by NFs application is developed in many metal cutting operations. MQL did not only serve as a better alternative to flood cooling during machining operation and also increases better-finished surface, reduces impact loads on the environment and fosters environmental sustainability. Waste coolant filtration from cutting tools using membrane was treated by the pretreated process, coagulation technique and membrane filtration. Nanomaterials are also applied to modify the membrane structure and morphology. Polyvinylidene fluoride (PVDF) is the better choice in coolant wastewater treatment due to its hydrophobicity. Using of polyamide nanofiltration membranes BM-20D and UF-PS-100-100, 000, it resulted in the increase of permeability of waste coolant filtration. Titanium dioxide

Finite element simulation of laser cutting process of steel sheet

Directory of Open Access Journals (Sweden)

Meško Jozef

2018-01-01

Full Text Available Lasers are widely used in industry as cutting tools due to ultra flexibility of the cutting conditions, obtaining high quality end product, quick set up, non-mechanical contact between the workpiece and the tool, and small size of the heat affected zone. In the present study, laser gas assisted cutting process is examined. The laser cutting sheet solution is practically always very convenient compared to conventional technologies and brings the greatest cost savings in the manufacturing process.

Trend of CO2 laser cutting; Saikin no CO2 laser setsudan

Energy Technology Data Exchange (ETDEWEB)

Fujii, T.; Sano, Y.; Nagahori, M. [Tanaka Engineering Works Ltd., Saitama (Japan)

1998-08-01

This paper describes CO2 laser cutting of medium thick plates. Carbon dioxide laser is mainly used for laser generators. The generation efficiency of CO2 laser is 5 to 15% which is higher than that of the other lasers. Ninety percent of the usage is for cutting, piercing and welding. Laser cutter having a separated generator with a power from 3 to 6 kW is often used for cutting medium thick plates. The recent trend of new cutting technology is introduced. When power is increased from 3 kW to 6 kW without using oxygen as assist gas, the cutting thickness of stainless steel plate increased into 1.5 times, and the cutting speed increased into 1.5 to 2 times. For the soft steel members with black coating in which the power-up effects have not been obtained, the cutting speed, quality of cutting surface and cutting stability were improved by introducing new technology. Piercing time has been reduced by developing a method by which pulse generation is changed during piercing and a method by which piercing is conducted by irradiating the maximum power of continuous generation. Cutting quality with high accuracy has been realized by developing light weight generator and high performance NC unit. 10 figs.

Cutting and drilling studies using high power visible lasers

International Nuclear Information System (INIS)

Kautz, D.D.; Dragon, E.P.; Werve, M.E.; Hargrove, R.S.; Warner, B.E.

1993-01-01

High power and radiance laser technologies developed at Lawrence Livermore National Laboratory such as copper-vapor and dye lasers show great promise for material processing tasks. Evaluation of models suggests significant increases in welding, cutting, and drilling capabilities, as well as applications in emerging technologies such as micromachining, surface treatment, and stereolithography. Copper lasers currently operate at 1.8 kW output at approximately three times the diffraction limit and achieve mean time between failures of more than 1,000 hours. Dye lasers have near diffraction limited beam quality at greater than 1.0 kW. Results from cutting and drilling studies in titanium and stainless steel alloys show that cuts and holes with extremely fine features can be made with dye and copper-vapor lasers. High radiance beams produce low distortion and small heat-affected zones. The authors have accomplished very high aspect ratios (> 60:1) and features with micron scale (5-50 μm) sizes. The paper gives a description of the equipment; discusses cutting theory; and gives experimental results of cutting and drilling studies on Ti-6Al-4V and 304 stainless steel

Cutting

Science.gov (United States)

... Staying Safe Videos for Educators Search English Español Cutting KidsHealth / For Teens / Cutting What's in this article? ... Getting Help Print en español Cortarse What Is Cutting? Emma's mom first noticed the cuts when Emma ...

Characterisation of debris from laser and mechanical cutting of bone.

Science.gov (United States)

Rachmanis, Nikolaos; McGuinness, Garrett B; McGeough, Joseph A

2014-07-01

Laser cutting of bones has been proposed as a technology in orthopaedic surgery. In this short study, the laser-bone interaction was examined using a pulsed erbium-doped yttrium aluminium garnet laser and compared to a conventional cutting technique. Microscopic analysis revealed the nature of waste debris and showed higher proportions of finer particles for conventional sagittal sawing compared to laser cutting. © IMechE 2014.

Raising quality of maintenance and control of metallic structures in large-load technological machines

Science.gov (United States)

Drygin, M. Yu; Kuryshkin, N. P.

2018-01-01

Active growth of coal extraction and underinvestment of coal mining in Russia lead to the fact that technical state of more than 86% of technological machines at opencast coal mines is unacceptable. One of the most significant problems is unacceptable state of supporting metallic structures of excavators and mine dump trucks. The analysis has shown that defects in these metallic structures had been accumulated for a long time. Their removal by the existing method of repair welding was not effective - the flaws reappeared in 2-6 months of technological machines’ service. The authors detected the prime causes that did not allow to make a good repair welding joint. A new technology of repair welding had been tested and endorsed, and this allowed to reduce the number of welded joints’ flaws by 85% without additional raising welders’ qualification. As a result the number of flaws in metallic structures of the equipment had been reduced by 35 % as early as in the first year of using the new technology.

Refractory metal component technology for in-core sensor design

International Nuclear Information System (INIS)

Cannon, C.P.

1986-02-01

Within recent years, an increasing concern over reactor safety has prompted tests that characterize reactor core environments during transient conditions. Such tests include the Loss-of-Fluid-Tests (Idaho National Engineering Lab (INEL)), Severe Fuel Damage Tests (INEL), Core Debris Rubble Tests (Sandia National Laboratories (SNL)), and similar tests performed by foreign nations. The in-core sensors for these tests require refractory metal components to be compatible with electrical insulator materials as well as materials comprising highly corrosive service mediums. This paper presents the refractory metal technology utilized to provide basic sensor designs in the above mentioned reactor tests

Removal of heavy metals from kaolin using an upward electrokinetic soil remedial (UESR) technology

International Nuclear Information System (INIS)

Wang, J.-Y.; Huang, X.-J.; Kao, Jimmy C.M.; Stabnikova, Olena

2006-01-01

An upward electrokinetic soil remedial (UESR) technology was proposed to remove heavy metals from contaminated kaolin. Unlike conventional electrokinetic treatment that uses boreholes or trenches for horizontal migration of heavy metals, the UESR technology, applying vertical non-uniform electric fields, caused upward transportation of heavy metals to the top surface of the treated soil. The effects of current density, treatment duration, cell diameter, and different cathode chamber influent (distilled water or 0.01 M nitric acid) were studied. The removal efficiencies of heavy metals positively correlated to current density and treatment duration. Higher heavy metals removal efficiency was observed for the reactor cell with smaller diameter. A substantial amount of heavy metals was accumulated in the nearest to cathode 2 cm layer of kaolin when distilled water was continuously supplied to the cathode chamber. Heavy metals accumulated in this layer of kaolin can be easily excavated and disposed off. The main part of the removed heavy metals was dissolved in cathode chamber influent and moved away with cathode chamber effluent when 0.01 M nitric acid was used, instead of distilled water. Energy saving treatment by UESR technology with highest metal removal efficiencies was provided by two regimes: (1) by application of 0.01 M nitric acid as cathode chamber influent, cell diameter of 100 mm, duration of 18 days, and constant voltage of 3.5 V (19.7 kWh/m 3 of kaolin) and (2) by application of 0.01 M nitric acid as cathode chamber influent, cell diameter of 100 cm, duration of 6 days, and constant current density of 0.191 mA/cm 2 (19.1 kWh/m 3 of kaolin)

ADVANCED CUTTINGS TRANSPORT STUDY

Energy Technology Data Exchange (ETDEWEB)

Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira; Lei Zhou

2000-01-30

This is the second quarterly progress report for Year 2 of the ACTS project. It includes a review of progress made in Flow Loop development and research during the period of time between Oct 1, 2000 and December 31, 2000. This report presents a review of progress on the following specific tasks: (a) Design and development of an Advanced Cuttings Transport Facility (Task 2: Addition of a foam generation and breaker system), (b) Research project (Task 6): ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (c) Research project (Task 7): ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (d) Research project (Task 8): ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (e) Research project (Task 9): ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Research project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions'', (g) Research on instrumentation tasks to measure: Cuttings concentration and distribution in a flowing slurry (Task 11), and Foam properties while transporting cuttings. (Task 12), (h) Development of a Safety program for the ACTS Flow Loop. Progress on a comprehensive safety review of all flow-loop components and operational procedures. (Task 1S). (i) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members. The tasks Completed During This Quarter are Task 7 and Task 8.

An approach to evaluate the cutting time for the nuclear dismantling simulation

Energy Technology Data Exchange (ETDEWEB)

Lee, Jonghwan; Hyun, Dongjun; Kang, Sinyoung; Kim, Ikjune; Jeong, Kwan-Seong; Choi, Byung-Seon; Moon, Jeikwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Nuclear power plant (NPP) decommissioning involves various processes and technologies. Decommissioning should be performed after a comprehensive review of the information related to these processes and technologies. There are various means of prior examination and evaluation to ensure the feasibility and safety of the decommissioning process plan. Our dismantling simulation system aims to simulate and evaluate whole processes related to the dismantlement of core equipment of NPP such as the device preparation, cutting operation, waste transfer, and so on. This paper introduces the estimation methodology of the time required for the cutting processes based on real cutting conditions in order to provide effective economic evaluation functionalities used for the system. The methodology to estimate the time required for the remote cutting process in the nuclear dismantling simulation system was proposed. Among the factors which mainly determine the time, the cutting trace was directly calculated from the simulation system and the continuous cutting speed was obtained by proper order of the spline fitting with constraint conditions.

Innovative on-site treatment cuts frac flowback water costs

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-11-15

Water is an essential component of the drilling and hydraulic fracturing or fracking process and so the natural gas industry is a heavy user of water. Learning from other industries, gas producers are now employing mobile service providers with the latest integrated treatment systems (ITS) to clean flowback and produced water from fracturing operations at the wellhead. This paper presents a novel on-site treatment for frac water. ITS are pre-fabricated on moveable skids or a truck trailer with all the necessary controls, piping, valves, instrumentation, pumps, mixers and chemical injection modules. They remove oil and other hydrocarbons, suspended solids, and dissolved metals from the frac water using the tightly controlled chemistry, separation and filtration technology. This method can cut the average cost of treating produced water by 50%, simultaneously allowing drillers to maximize their efforts and manpower on generating oil and gas profits, rather than on water treatment.

Development of plasma cutting process at observation of environmental requirements

International Nuclear Information System (INIS)

Czech, J.; Matusiak, J.; Pasek-Siurek, H.

1997-01-01

Plasma cutting is one of the basic methods for thermal cutting of metals. It is characterized by high productivity and quality of the cut surface. However, the plasma cutting process is one of the most harmful processes for environment and human health. It results from many agents being a potential environmental risk The large amount of dust and gases emitted during the process as well as an intensive radiation of electric arc and excessive noise are considered as the most harmful hazards. The existing ventilation and filtration systems are not able to solve all problems resulting from the process. Plasma cutting under water is worthy of notice, especially during an advancement of plasma cutting process, because of human safety and environment protection. Such a solution allows to reduce considerably the emission of dust and gases, as well as to decrease the noise level and ultraviolet radiation. An additional advantage of underwater plasma cutting is a reduction in the width of material heating zone and a decrease in strains of elements being cut. However, the productivity of this process is a little lower what results in an increase in cutting cost. In the paper, it has been presented the results of the investigations made at the Institute of Welding in Gliwice on the area of plasma cutting equipment with energy-saving inverter power supplies used in automated processes of underwater plasma cutting as well as the results of testing of welding environment contamination and safety hazards. (author)

Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

Energy Technology Data Exchange (ETDEWEB)

none,

2005-11-01

The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

Metal shell technology based upon hollow jet instability

International Nuclear Information System (INIS)

Kendall, J.M.; Lee, M.C.; Wang, T.G.

1982-01-01

Spherical shells of submillimeter size are sought as ICF targets. Such shells must be dimensionally precise, smooth, of high strength, and composed of a high atomic number material. We describe a technology for the production of shells based upon the hydrodynamic instability of an annular jet of molten metal. We have produced shells in the 0.7--2.0 mm size range using tin as a test material. Specimens exhibit good sphericity, fair concentricity, and excellent finish over most of the surface. Work involving a gold--lead--antimony alloy is in progress. Droplets of this are amorphous and possess superior surface finish. The flow of tin models that of the alloy well; experiments on both metals show that the technique holds considerable promise

Inorganic and Metallic Nanotubular Materials Recent Technologies and Applications

CERN Document Server

Kijima, Tsuyoshi

2010-01-01

This book describes the synthesis, characterization and applications of inorganic and metallic nanotubular materials. It cover a wide variety of nanotubular materials excluding carbon nanotubes, ranging from metal oxides, sulfides and nitrides such as titanium oxide, tungsten sulfide, and boron nitride, as well as platinum and other noble-metals to unique nanotubes consisting of water, graphene or fullerene. Based on their structural and compositional characteristics, these nanotubular materials are of importance for their potential applications in electronic devices, photocatalysts, dye-sensitized solar cells, nanothermometers, electrodes for fuel cells and batteries, sensors, and reinforcing fillers for plastics, among others. Such materials are also having a great impact on future developments, including renewable-energy sources as well as highly efficient energy-conversion and energy-saving technologies. This book will be of particular interest to experts in the fields of nanotechnology, material science ...

Optimization of Cutting Parameters of the Haynes 718 Nickel Alloy With Gas CO2 Laser

Directory of Open Access Journals (Sweden)

Jana PETRŮ

2011-06-01

Full Text Available This article deals with the application of laser technology and the optimization of parameters in the area of nickel alloy laser cutting intended for application in the aircraft industry. The main goal is to outline possibilities of use of the laser technology, primarily its application in the area of 3D material cutting. This experiment is focused on the optimization of cutting parameters of the Haynes 718 alloy with a gas CO2 laser. Originating cuts are evaluated primarily from the point of view of cut quality and accompanying undesirable phenomena occurring in the process of cutting. In conclusion the results achieved in the metallographic laboratory are described and analyzed.

Forces, surface finish and friction characteristics in surface engineered single- and multiple-point cutting edges

International Nuclear Information System (INIS)

Sarwar, M.; Gillibrand, D.; Bradbury, S.R.

1991-01-01

Advanced surface engineering technologies (physical and chemical vapour deposition) have been successfully applied to high speed steel and carbide cutting tools, and the potential benefits in terms of both performance and longer tool life, are now well established. Although major achievements have been reported by many manufacturers and users, there are a number of applications where surface engineering has been unsuccessful. Considerable attention has been given to the film characteristics and the variables associated with its properties; however, very little attention has been directed towards the benefits to the tool user. In order to apply surface engineering technology effectively to cutting tools, the coater needs to have accurate information relating to cutting conditions, i.e. cutting forces, stress and temperature etc. The present paper describes results obtained with single- and multiple-point cutting tools with examples of failures, which should help the surface coater to appreciate the significance of the cutting conditions, and in particular the magnitude of the forces and stresses present during cutting processes. These results will assist the development of a systems approach to cutting tool technology and surface engineering with a view to developing an improved product. (orig.)

Comparison between microfabrication technologies for metal tooling

DEFF Research Database (Denmark)

Uriarte, L.; Herrero, A.; Ivanov, A.

2006-01-01

microtechnologies for processing tooling inserts made of metal. The following technologies have been analysed: micromilling, micro-electrodischarge machining (EDM, including wire-EDM, sinking-EDM, and EDM-milling), laser micromachining, electroforming, and electrochemical milling (ECF) (an electrochemical machining...... innovative process proposed by HSG-IMAT). Considered tool-insert materials are nickel for electroforming, stainless steel for ECF, and tool steel (AISI H13) for all other processes. Typical features (ribs, channels, pins, and holes) required by micro-optics, microfluidics, and sensor and actuator...

Technology which led to the westinghouse inherently safe liquid metal reactor

International Nuclear Information System (INIS)

Schmidt, J.E.; Coffield, R.D.; Doncals, R.A.; Kalinowski, J.E.; Markley, R.A.

1985-01-01

The Fast Flux Test Facility (FFTF) and the Clinch River Breeder Reactor programs resulted in an understanding of liquid metal reactor behavior that is being used to design inherent safety capability into liquid metal reactors. Technological advances give the same beneficial operating characteristics of conventional liquid metal reactors, however, the addition of inherently safe design features precludes the initiation of hypothetical core disruptive accidents. These innovative features permit inherent safety capability to be demonstrated with more than adequate margins. Also, the variety of inherent safety features provides the designers with options in selecting inherent design features for a specific reactor application

[Segmental cut-off bridge and local floating technology for the treatment of ossification of ligamentum flavum in thoracic spine].

Science.gov (United States)

Liang, Wei-dong; Zhang, Jian; Sheng, Wei-bin

2013-10-08

To explore the efficacy and safety of segmental cut-off bridge and local floating technology for the treatment of ossification of ligamentum flavum (OLF) in thoracic spine. Retrospective study was performed in 98 patients with thoracic OLF who under went operation. There was 56 males and 42 females with an average age of 45.8 (35-73) years. The average duration of onset was 17 (3-51) months. The main clinical symptoms were numbness and paraesthesia (n = 90), lower limb weakness and walking trouble (n = 46), positive pyramidal tract signs (n = 33) and sphincter function obstacle (n = 9). OLF was screened and diagnosed by radiology, magnetic resonance imaging (MRI), computed tomography (CT) or CT myelography (CTM). A total of 142 OLF nidus were spotted. The lesions involved single segment (n = 32), double segments (n = 56), three segments (n = 6) and ≥ four segments (n = 4). And the locations were at upper thoracic segment (T1-4) (n = 34), middle thoracic segment (T5-8) (n = 23) and lower thoracic segment (T9-12) (n = 42). The OLF nidus were removed by local floating technology oft windowing at cephalic and caudal ends and a cut-off bridge at both sides of involved segments. Pre- and post-operative Japanese Orthopedic Association (JOA) scores and Epstein grades were recorded to evaluate the outcomes. The mean loss volume of blood was 320 ml and operative duration 155 min. All cases recovered independent activities. The mean follow-up period was 28 (13-48) months. The mean preoperative JOA score was 4.3 (1-8) points and the mean postoperative JOA score 9.7 (5-11) points. The recovery rate was 78.8%. According to Epstein grade, the excellent and good rate was 86.7%. As a common cause of thoracic spinal cord compression, OLF should be operated as early as possible. Based upon clinical and imaging findings, the application of segmental cut-off bridge and local floating technology is both safe and efficacious in the treatment of OLF in thoracic spine.

Development of decommissioning technology for nuclear fuel facility

International Nuclear Information System (INIS)

Tanimoto, Ken-ichi

1998-01-01

There are many kinds of objects for decommissioning and their properties are greatly different in respects of morphology, constituent materials, contamination history, etc. Therefore, the techniques for decontamination and dismantlement are required to have a great applicability. In addition, most of contamination nuclides have long half-life and so, it is desirable to rapidly take measures to stop or close a contaminated facility. In consideration of these characteristics developments of elementary techniques for decontamination have been attempted. This report summarized the present states of decommissioning technology for nuclear fuel facility. The function and performance of each elementary technique were examined through test operation and simulation was made for the important techniques of them aiming at generalization and optimization. For remote handling technology, two operation tools; 'metal splitting saw cutting tool' and 'plasma cutting tool' were produced and utilizations of these tools in combination with a robot for conveyance are under investigation now. (M.N.)

Bioremediation of soil contaminated with spent and fresh cutting ...

African Journals Online (AJOL)

OLAYONWAOLUWOLE JOHN

2013-10-16

Oct 16, 2013 ... Contamination of soil with industrial cutting fluids containing heavy metals and petroleum ... White rot fungus, Pleurotus pulmonarius was investigated in this pilot study for its potential to ... improve machine tools performance and productivity. ... membrane separation in which case fouling of membrane.

Bioremediation of soil contaminated with spent and fresh cutting ...

African Journals Online (AJOL)

Contamination of soil with industrial cutting fluids containing heavy metals and petroleum hydrocarbons has detrimental effects on ecosystems. As such contaminants constitute risk to human health; they can enter the food chain through agricultural products or contaminated drinking water. This growing concern about ...

Pathway to low-cost metallization of silicon solar cell through understanding of the silicon metal interface and plating chemistry

International Nuclear Information System (INIS)

Ebong, Abasifreke

2014-01-01

Metallization is crucial to silicon solar cell performance. It is the second most expensive process step in the fabrication of a solar cell. In order to reduce the cost of solar cell, the metallization cost has to be cut down by using less metal without compromising the efficiency. Screen-printing has been used in metallizing the commercial solar cell because of the high throughput and low cost at the expense of performance. However, because of the variability in the screen-printed gridlines, the amount of Ag metal used cannot be controlled. More so, the dependence of the contact resistance on doping necessitates the use of low sheet resistance emitters, which exacerbates losses in the blue response and hence the efficiency. To balance the contact resistance and improve blue response, several approaches have been undertaken including, use of Ag pastes incorporating nanoparticle glass frits that will not diffuse excessively into a lightly doped emitter, Ni plating on lightly doped emitter through SiNx dielectric plus NiSi formation followed by Cu and/or Ag plating, light induced plating (LIP) of Ag or Cu on fired through dielectric metal seed layers formed by aerosol or inkjet or screen-printing. All these approaches require excellent adhesion and gridline conductivity to minimize the total series resistance, which impedes the collection of electrons. This paper presents the issues and the pathway to achieving high efficiency using low cost metallization technology involving inkjet-printed Ag fine gridline having 38 μm width and 3 μm height fired through the SiNx followed by Ni and Cu plating. A comprehensive analysis of silicon/metal interface, using high precision microscopy, has shown that the investigated metallization technology is appropriate for the longevity of the device

ENVIROMETAL TECHNOLOGIES, INC., METAL-ENHANCED DECHLORINATION OF VOLATILE ORGANIC COMPOUNDS USING AN IN-SITU REACTIVE IRON WALL

Science.gov (United States)

This report summarizes the results of a field demonstration conducted under the SITE program. The technology that was demonstrated was a metal-enhanced dechlorination process developed by EnviroMetal Technologies, Inc. to treat groundwater contaminated with chlorinated volatile ...

ADVANCED CUTTINGS TRANSPORT STUDY

Energy Technology Data Exchange (ETDEWEB)

Ergun Kuru; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Len Volk; Mark Pickell; Evren Ozbayoglu; Barkim Demirdal; Paco Vieira; Affonso Lourenco

1999-10-15

This report includes a review of the progress made in ACTF Flow Loop development and research during 90 days pre-award period (May 15-July 14, 1999) and the following three months after the project approval date (July15-October 15, 1999) The report presents information on the following specific subjects; (a) Progress in Advanced Cuttings Transport Facility design and development, (b) Progress report on the research project ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (c) Progress report on the research project ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (d) Progress report on the research project ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (e) Progress report on the research project ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Progress report on the instrumentation tasks (Tasks 11 and 12) (g) Activities towards technology transfer and developing contacts with oil and service company members.

Artificial Intelligence Based Selection of Optimal Cutting Tool and Process Parameters for Effective Turning and Milling Operations

Science.gov (United States)

Saranya, Kunaparaju; John Rozario Jegaraj, J.; Ramesh Kumar, Katta; Venkateshwara Rao, Ghanta

2016-06-01

With the increased trend in automation of modern manufacturing industry, the human intervention in routine, repetitive and data specific activities of manufacturing is greatly reduced. In this paper, an attempt has been made to reduce the human intervention in selection of optimal cutting tool and process parameters for metal cutting applications, using Artificial Intelligence techniques. Generally, the selection of appropriate cutting tool and parameters in metal cutting is carried out by experienced technician/cutting tool expert based on his knowledge base or extensive search from huge cutting tool database. The present proposed approach replaces the existing practice of physical search for tools from the databooks/tool catalogues with intelligent knowledge-based selection system. This system employs artificial intelligence based techniques such as artificial neural networks, fuzzy logic and genetic algorithm for decision making and optimization. This intelligence based optimal tool selection strategy is developed using Mathworks Matlab Version 7.11.0 and implemented. The cutting tool database was obtained from the tool catalogues of different tool manufacturers. This paper discusses in detail, the methodology and strategies employed for selection of appropriate cutting tool and optimization of process parameters based on multi-objective optimization criteria considering material removal rate, tool life and tool cost.

Engineering control technologies to reduce occupational silica exposures in masonry cutting and tuckpointing.

Science.gov (United States)

Meeker, John D; Cooper, Michael R; Lefkowitz, Daniel; Susi, Pam

2009-01-01

A number of tasks in construction generate worker overexposures to respirable crystalline silica dust, which is a significant contributor to occupational mortality and morbidity. This study evaluated the performance of commercially available engineering controls used in dusty construction tasks commonly performed by bricklayers. Local exhaust ventilation (LEV) controls for a portable abrasive cutter and for tuckpointing grinders were examined at a bricklayers' training center, as were two stationary wet saws. Personal breathing zone air samples were collected with and without the use of LEV or water suppression during simulated concrete block cutting, brick cutting, and tuckpointing. Compared with the use of no exposure control during block and brick cutting, the portable LEV unit significantly reduced mean respirable quartz exposures by 96% for block cutting and 91% for brick cutting (p controls (p control and no-control scenarios. These reductions with commercially available off-the-shelf tools demonstrate the effectiveness of engineering control interventions to reduce crystalline silica exposures in construction. Strategies to further improve control performance and approaches for increasing control interventions in construction are needed.

An ultra-precision tool nanoindentation instrument for replication of single point diamond tool cutting edges

Science.gov (United States)

Cai, Yindi; Chen, Yuan-Liu; Xu, Malu; Shimizu, Yuki; Ito, So; Matsukuma, Hiraku; Gao, Wei

2018-05-01

Precision replication of the diamond tool cutting edge is required for non-destructive tool metrology. This paper presents an ultra-precision tool nanoindentation instrument designed and constructed for replication of the cutting edge of a single point diamond tool onto a selected soft metal workpiece by precisely indenting the tool cutting edge into the workpiece surface. The instrument has the ability to control the indentation depth with a nanometric resolution, enabling the replication of tool cutting edges with high precision. The motion of the diamond tool along the indentation direction is controlled by the piezoelectric actuator of a fast tool servo (FTS). An integrated capacitive sensor of the FTS is employed to detect the displacement of the diamond tool. The soft metal workpiece is attached to an aluminum cantilever whose deflection is monitored by another capacitive sensor, referred to as an outside capacitive sensor. The indentation force and depth can be accurately evaluated from the diamond tool displacement, the cantilever deflection and the cantilever spring constant. Experiments were carried out by replicating the cutting edge of a single point diamond tool with a nose radius of 2.0 mm on a copper workpiece surface. The profile of the replicated tool cutting edge was measured using an atomic force microscope (AFM). The effectiveness of the instrument in precision replication of diamond tool cutting edges is well-verified by the experimental results.

Honeycomb metal panel

International Nuclear Information System (INIS)

1979-01-01

Product constituted by a honeycomb metal panel that can be employed to advantage for manufacturing lagging by sandwiching it between two plane sheets, utilized in particular in the nuclear industry where lagging has to have a very long life strength. The honeycomb metal panel is made of an expanded metal extrusion previously cut so as to form, after additional drawing, a honeycomb structure with square or rectangular cells with a plane surface [fr

Experimental testing of exchangeable cutting inserts cutting ability

OpenAIRE

Čep, Robert; Janásek, Adam; Čepová, Lenka; Petrů, Jana; Hlavatý, Ivo; Car, Zlatan; Hatala, Michal

2013-01-01

The article deals with experimental testing of the cutting ability of exchangeable cutting inserts. Eleven types of exchangeable cutting inserts from five different manufacturers were tested. The tested cutting inserts were of the same shape and were different especially in material and coating types. The main aim was both to select a suitable test for determination of the cutting ability of exchangeable cutting inserts and to design such testing procedure that could make it possible...

Comparison between Microfabrication Technologies for Metal Tooling

DEFF Research Database (Denmark)

Tang, Peter Torben

2005-01-01

of metal. The following technologies have been analysed: micromilling, microEDM (microelectro discharge machining, including wire-EDM, sinking-EDM and EDM-milling), laser micromachining, electroforming and ECF (an innovative process proposed by HSG-IMAT). Considered materials are nickel for electroforming......, stainless steel for ECF, and tool steel (AISI H13) for the other processes. Typical features (ribs, channels, pins and holes) required by microoptics, microfluidics and sensors and actuators applications have been selected to carry out this analysis The task results provide a global comparison between...

On the closed form mechanistic modeling of milling: Specific cutting energy, torque, and power

Science.gov (United States)

Bayoumi, A. E.; Yücesan, G.; Hutton, D. V.

1994-02-01

Specific energy in metal cutting, defined as the energy expended in removing a unit volume of workpiece material, is formulated and determined using a previously developed closed form mechanistic force model for milling operations. Cutting power is computed from the cutting torque, cutting force, kinematics of the cutter, and the volumetric material removal rate. Closed form expressions for specific cutting energy were formulated and found to be functions of the process parameters: pressure and friction for both rake and flank surfaces and chip flow angle at the rake face of the tool. Friction is found to play a very important role in cutting torque and power. Experiments were carried out to determine the effects of feedrate, cutting speed, workpiece material, and flank wear land width on specific cutting energy. It was found that the specific cutting energy increases with a decrease in the chip thickness and with an increase in flank wear land.

State-of-art of modern technologies for metals production

Energy Technology Data Exchange (ETDEWEB)

Holappa, L [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

1996-12-31

The future raw materials are becoming lower in metal content and more complex, multimetal concentrates will be utilized. This will give challenges for metallurgists to develop new, efficient and energy saving processes. The main impacts for current and future production technologies come from energy need and environmental issues of the production processes themselves as well as the inevitable energy production for the metal making. Metals production consumes huge amount of energy, roughly 10 pct of the global energy consumption is caused by metallurgists. That is the necessity but it also means energy saving is one of the metallurgical industry have been enormous when looking back to the history. Since the 1960`s the efforts of the industry together with the strict legislation in the industrialized countries have conducted to greatly decreased emissions and improved pollution control. Breakthrough of new processes like copper flash smelting has aided this positive progress

State-of-art of modern technologies for metals production

Energy Technology Data Exchange (ETDEWEB)

Holappa, L. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

1995-12-31

The future raw materials are becoming lower in metal content and more complex, multimetal concentrates will be utilized. This will give challenges for metallurgists to develop new, efficient and energy saving processes. The main impacts for current and future production technologies come from energy need and environmental issues of the production processes themselves as well as the inevitable energy production for the metal making. Metals production consumes huge amount of energy, roughly 10 pct of the global energy consumption is caused by metallurgists. That is the necessity but it also means energy saving is one of the metallurgical industry have been enormous when looking back to the history. Since the 1960`s the efforts of the industry together with the strict legislation in the industrialized countries have conducted to greatly decreased emissions and improved pollution control. Breakthrough of new processes like copper flash smelting has aided this positive progress

Laser cutting: industrial relevance, process optimization, and laser safety

Science.gov (United States)

Haferkamp, Heinz; Goede, Martin; von Busse, Alexander; Thuerk, Oliver

1998-09-01

Compared to other technological relevant laser machining processes, up to now laser cutting is the application most frequently used. With respect to the large amount of possible fields of application and the variety of different materials that can be machined, this technology has reached a stable position within the world market of material processing. Reachable machining quality for laser beam cutting is influenced by various laser and process parameters. Process integrated quality techniques have to be applied to ensure high-quality products and a cost effective use of the laser manufacturing plant. Therefore, rugged and versatile online process monitoring techniques at an affordable price would be desirable. Methods for the characterization of single plant components (e.g. laser source and optical path) have to be substituted by an omnivalent control system, capable of process data acquisition and analysis as well as the automatic adaptation of machining and laser parameters to changes in process and ambient conditions. At the Laser Zentrum Hannover eV, locally highly resolved thermographic measurements of the temperature distribution within the processing zone using cost effective measuring devices are performed. Characteristic values for cutting quality and plunge control as well as for the optimization of the surface roughness at the cutting edges can be deducted from the spatial distribution of the temperature field and the measured temperature gradients. Main influencing parameters on the temperature characteristic within the cutting zone are the laser beam intensity and pulse duration in pulse operation mode. For continuous operation mode, the temperature distribution is mainly determined by the laser output power related to the cutting velocity. With higher cutting velocities temperatures at the cutting front increase, reaching their maximum at the optimum cutting velocity. Here absorption of the incident laser radiation is drastically increased due to

Influence of Water-jet Nozzle Geometry on Cutting Ability of Soft Material

Directory of Open Access Journals (Sweden)

Irwansyah Irwansyah

2012-06-01

Full Text Available Hygiene is main reason for food processor to use waterjet cutting system. Traditionally food cutting process is low-quality, unsafe products, procedures and direct contact between product and labor. This paper introduced a low cost waterjet system for cutting soft material as identic food material. The low cost waterjet system has been developed by using a commercial pressure pump for cleaning purposes and modified nozzle. In order to enhance waterjet pressure for cutting products, a modified waterjet nozzle was designed. Paramater design of waterjet system was setup on nozzle orifice diameter 0.5 mm, standoff distance 15 mm, length of nozzle cylindrical tube 2.5 mm. Polycarbonate, polysterene, and polyethelene materials are used as sample product with thickness 2 mm, to represent similar properties with agriculture products. The experimental results indicate good possibilities of waterjet system to cut material in appropriate profile surface. The waterjet also can be used to improve cutting finished surface of food products. Therefore, utilizing a low cost commercial pump and modified nozzle for waterjet system reduces equipment price, operational cost and environmental hazards. It indicates viable technology applied to substitute traditional cutting technology in post harvest agriculture products. Keywords: cutting ability, modified nozzle, polymer material, water-jet system

Development of bore tools for pipe welding and cutting

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji

1998-01-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Development of bore tools for pipe welding and cutting

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Treatment of oil-contaminated drill cuttings using supercritical carbon dioxide (SC CO2)

International Nuclear Information System (INIS)

Odusanya, O.O.; Guigard, S.E.

2002-01-01

New treatment technologies are currently being investigated for the treatment of oil-contaminated drill cuttings generated during drilling for oil and gas. Supercritical Fluid Extraction (SFE) is a promising technology that could effectively treat these contaminated drill cuttings. The objectives of this work were therefore to investigate the application of SFE to oil-contaminated drill cuttings treatment and to determine the optimal extraction conditions to remove the oil from these cuttings. Preliminary extractions indicate that SFE with carbon dioxide (CO 2 ) can effectively remove oil from oil-contaminated drill cuttings. Extraction efficiencies calculated based on Total Petroleum Hydrocarbon (TPH) content were greater than 76% for the cuttings and extraction conditions tested in this work. The preliminary results indicate a trend of increasing extraction efficiencies with increasing temperature and pressure although more data is required to confirm this trend. Additional work will focus on performing additional extractions to determine the optimum extraction conditions. (author)

Metal-dielectric metamaterials for guided wave silicon photonics.

Science.gov (United States)

Lupu, A; Dubrovina, N; Ghasemi, R; Degiron, A; de Lustrac, A

2011-11-21

The aim of the present paper is to investigate the potential of metallic metamaterials for building optical functions in guided wave optics at 1.5 µm. A significant part of this work is focused on the optimization of the refractive index variation associated with localized plasmon resonances. The minimization of metal related losses is specifically addressed as well as the engineering of the resonance frequency of the localized plasmons. Our numerical modeling results show that a periodic chain of gold cut wires placed on the top of a 100 nm silicon waveguide makes it possible to achieve a significant index variation in the vicinity of the metamaterial resonance and serve as building blocks for implementing optical functions. The considered solutions are compatible with current nano-fabrication technologies. © 2011 Optical Society of America

Cutting fluids and clean technologies; Los fluidos de corte y las tecnologias limpias (III)

Energy Technology Data Exchange (ETDEWEB)

Terradillos, J.; Arnaiz, A.

2003-07-01

Metalworking fluids are an essential constituent of manufacturing and represent an important part of machining cost and disposal charges. Practically all cutting fluids currently in use fall into four categories: straight oils, soluble oils, semi-synthetic fluids and synthetic oils. The composition of these fluids depends on the machining requirements and primary functions include improving tool life, reducing thermal deformation of parts and improving surface finish and flushing away chips from the cutting zone. To maintain cutting fluid quality in the long term and, at the same time, reduce its environmental impact, three strategies could be followed: Prevention, Minimization and Evaluation, Related to prevention, different approaches exist for reducing the impact of cutting fluids. They include dry cutting, machining using a minimum quantity of lubricant (MQL) and developing environmental friendly acceptable formulations or refrigerant gases. (Author)

High-pitch metal-on-glass technology for pad pitch adaptation between detectors and readout electronics

CERN Document Server

Ullán, Miguel; Campabadal, Francesca; Fleta, Celeste; Garcia, Carmen; Gonzalez, Francisco; Bernabeu, Jose

2004-01-01

Modern high-energy physics and astrophysics strip detectors have increased channel density to levels at which their connection with readout electronics has become very complex due to high pad pitch. Also, direct wire bonding is prevented by the fact that typically detector's pad pitch and electronics' pad pitch do not match. A high- pitch metal-on-glass technology is presented, that allows pad pitch adaptation between detectors and readout electronics. It consists of high-density metal lines on top of an insulating glass substrate. A photoresist layer is deposited covering the metal tracks for passivation and protection The technology is tested for conductivity, bondability, bonding pull force, peel off, and radiation hardness, and it is an established technology in the clean room of the CNM Institute in Barcelona. This technology has been chosen by the ATLAS Collaboration for the pad pitch adapters (PPA) of the SCT Endcap Modules, by a Compton camera project, and by other HEP groups for interconnection betwe...

Local drying underwater cutting of reactor core internals by CO laser

International Nuclear Information System (INIS)

Beppu, Seiji; Takano, Genta; Matsumoto, Osa; Sugihara, Masaaki; Miya, Kenzo.

1991-01-01

Since the CO laser operates at shorter wavelength than the CO 2 laser, the former has superior ability to cut materials. Its applicability to the cutting of reactor core internals in a nuclear power plant has been studied. In order to use such a laser for cutting actual structures, it would be useful to develop underwater cutting technology for the purpose of minimizing radiation exposure during cutting. However, since the laser beam is absorbed by water, a path needs to be cleared along the laser's line of sight. The authors have developed a nozzle that forms a local dry zone and have demonstrated that CO laser cutting can be carried out under water as it is in air. (author)

Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

Science.gov (United States)

Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

2016-07-01

Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

Core Cutting Test with Vertical Rock Cutting Rig (VRCR)

Science.gov (United States)

Yasar, Serdar; Osman Yilmaz, Ali

2017-12-01

Roadheaders are frequently used machines in mining and tunnelling, and performance prediction of roadheaders is important for project economics and stability. Several methods were proposed so far for this purpose and, rock cutting tests are the best choice. Rock cutting tests are generally divided into two groups which are namely, full scale rock cutting tests and small scale rock cutting tests. These two tests have some superiorities and deficiencies over themselves. However, in many cases, where rock sampling becomes problematic, small scale rock cutting test (core cutting test) is preferred for performance prediction, since small block samples and core samples can be conducted to rock cutting testing. Common problem for rock cutting tests are that they can be found in very limited research centres. In this study, a new mobile rock cutting testing equipment, vertical rock cutting rig (VRCR) was introduced. Standard testing procedure was conducted on seven rock samples which were the part of a former study on cutting rocks with another small scale rock cutting test. Results showed that core cutting test can be realized successfully with VRCR with the validation of paired samples t-test.

Heat damage-free laser-microjet cutting achieves highest die fracture strength

Science.gov (United States)

Perrottet, Delphine; Housh, Roy; Richerzhagen, Bernold; Manley, John

2005-04-01

Unlike conventional laser-based technologies, the water jet guided laser does not generate heat damage and contamination is also very low. The negligible heat-affected zone is one reason why die fracture strength is higher than with sawing. This paper first presents the water jet guided laser technology and then explains how it differs from conventional dry laser cutting. Finally, it presents the results obtained by three recent studies conducted to determine die fracture strength after Laser-Microjet cutting.

Composite risers for deep-water offshore technology: Problems and prospects. 1. Metal-composite riser

Science.gov (United States)

Beyle, A. I.; Gustafson, C. G.; Kulakov, V. L.; Tarnopol'skii, Yu. M.

1997-09-01

Prospects for the application of advanced composites in the offshore technology of oil production are considered. The use of composites in vertical pipelines-risers seems to be the most efficient. The operating loads are studied and the attendant problems are formulated. A comparative analysis of the characteristics of metal, composite, and metal-composite deep-water risers is presented. A technique is developed for designing multilayered risers, taking into account the action of internal and external pressures, gravity, and the axial tensile force created by tensioners, as well as the residual technological stresses due to the difference in coefficients of thermal expansion, physical-chemical shrinkage, and force winding. Numerical estimations are given for a two-layered riser with an inner metal layer of steel, titanium, or aluminum alloys and a composite layer of glass- or carbon-fiber plastics formed by circumferential winding. It is shown that the technological stresses substantially affect the characteristics of the riser.

Improved cutting performance in high power laser cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove

2003-01-01

Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described.......Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described....

Waterjet cutting of periprosthetic interface tissue in loosened hip prostheses: an in vitro feasibility study

NARCIS (Netherlands)

Kraaij, Gert; Tuijthof, Gabrielle J. M.; Dankelman, Jenny; Nelissen, Rob G. H. H.; Valstar, Edward R.

2015-01-01

Waterjet cutting technology is considered a promising technology to be used for minimally invasive removal of interface tissue surrounding aseptically loose hip prostheses. The goal of this study was to investigate the feasibility of waterjet cutting of interface tissue membrane. Waterjets with 0.2

Recovery and recycling of aluminum, copper, and precious metals from dismantled weapon components

International Nuclear Information System (INIS)

Gundiler, I.H.; Lutz, J.D.; Wheelis, W.T.

1994-01-01

Sandia National Laboratories (SNL) is tasked to support The Department of Energy in the dismantlement and disposal of SNL designed weapon components. These components are sealed in a potting compound, and contain heavy metals, explosive, radioactive, and toxic materials. SNL developed a process to identify and remove the hazardous sub-components utilizing real-time radiography and abrasive water-jet cutting. The components were then crushed, granulated, screened, and separated into an aluminum and a precious-and-base-metals fraction using air-tables. Plastics were further cleaned for disposal as non-hazardous waste. New Mexico Bureau of Mines and Mineral Resources assisted SNL in investigation of size-reduction and separation technologies

Separation of the metallic and non-metallic fraction from printed circuit boards employing green technology

Energy Technology Data Exchange (ETDEWEB)

Estrada-Ruiz, R.H., E-mail: rhestrada@itsaltillo.edu.mx; Flores-Campos, R., E-mail: rcampos@itsaltillo.edu.mx; Gámez-Altamirano, H.A., E-mail: hgamez@itsaltillo.edu.mx; Velarde-Sánchez, E.J., E-mail: ejvelarde@itsaltillo.edu.mx

2016-07-05

Highlights: • Small sizes of particles are required in order to separate the different fractions. • Inverse flotation process is an efficient green technology to separate fractions. • Superficial air velocity is the main variable in the inverse flotation process. • Inverse flotation is a green process because the pulṕs pH is 7.0 during the test. - Abstract: The generation of electrical and electronic waste is increasing day by day; recycling is attractive because of the metallic fraction containing these. Nevertheless, conventional techniques are highly polluting. The comminution of the printed circuit boards followed by an inverse flotation process is a clean technique that allows one to separate the metallic fraction from the non-metallic fraction. It was found that particle size and superficial air velocity are the main variables in the separation of the different fractions. In this way an efficient separation is achieved by avoiding the environmental contamination coupled with the possible utilization of the different fractions obtained.

Identifying Major Transitions in the Evolution of Lithic Cutting Edge Production Rates.

Directory of Open Access Journals (Sweden)

Antoine Muller

Full Text Available The notion that the evolution of core reduction strategies involved increasing efficiency in cutting edge production is prevalent in narratives of hominin technological evolution. Yet a number of studies comparing two different knapping technologies have found no significant differences in edge production. Using digital analysis methods we present an investigation of raw material efficiency in eight core technologies broadly representative of the long-term evolution of lithic technology. These are bipolar, multiplatform, discoidal, biface, Levallois, prismatic blade, punch blade and pressure blade production. Raw material efficiency is assessed by the ratio of cutting edge length to original core mass. We also examine which flake attributes contribute to maximising raw material efficiency, as well as compare the difference between expert and intermediate knappers in terms of cutting edge produced per gram of core. We identify a gradual increase in raw material efficiency over the broad sweep of lithic technological evolution. The results indicate that the most significant transition in efficiency likely took place with the introduction of small foliate biface, Levallois and prismatic blade knapping, all introduced in the Middle Stone Age / Middle Palaeolithic among early Homo sapiens and Neanderthals. This suggests that no difference in raw material efficiency existed between these species. With prismatic blade technology securely dated to the Middle Palaeolithic, by including the more recent punch and pressure blade technology our results dispel the notion that the transition to the Upper Palaeolithic was accompanied by an increase in efficiency. However, further increases in cutting edge efficiency are evident, with pressure blades possessing the highest efficiency in this study, indicating that late/epi-Palaeolithic and Neolithic blade technologies further increased efficiency.

Development and application of thermal cutting techniques during Phase 1 decommissioning of WAGR

International Nuclear Information System (INIS)

White, S.J.

1992-01-01

The Windscale Advanced Gas Cooled Reactor is the UK's lead Stage 3 Decommissioning Project. One of the main objectives of the project is to demonstrate that a nuclear reactor can be safely and effectively decommissioned to a greenfield site using existing technology. Techniques using thermal cutting processes are used widely in industry and have been successfully adapted and applied to the first phase of the dismantling project. Over 1000 operational cuts have been performed using plasma cutting technology. Oxypropane and thermic lancing technique have also been applied to the dismantling the Top Biological Shield and Top Dome of the reactor pressure vessel. This paper describes the development and application of these standard technologies to the task of decommissioning a nuclear reactor. (Author)

Physicochemistry, morphology and leachability of selected metals from post-galvanized sewage sludge from screw factory in Łańcut, SE Poland

Directory of Open Access Journals (Sweden)

Galas Dagmara

2016-12-01

Full Text Available Morphology, physicochemical properties, chemical composition of post-galvanized sewage sludge from Screw Factory in Łańcut, leachability and mobility of metals has been analyzed. The analyses with the use of scanning electron microscope with an adapter to perform chemical analysis of microsites (EDS showed that the material is characterized by a high fragmentation and a predominant number of irregularly shaped grains. The sewage sludge is alkaline with a large loss of ignition (34.6% and small bulk density (< 1 g/cm3. The EDS analyses evidenced presence of oxygen, silicon, calcium, chromium, iron and zinc in all examined areas, and presence of manganese and copper in selected areas indicating a non-uniform distribution of metals in the sewage sludge. Within one-stage mineralization and FAAS technique a predominant share of calcium, zinc and iron in terms of dry matter was recorded in the sewage sludge. The contents of Co, Cr, Cu, K, Mn, Ni and Pb in sewage sludge are below 1%. Evaluation of mobility and leaching of metals in sewage sludge was carried out by means of two parameters: accumulation coefficient of mobile fractions and leaching level related to the mass solubility of sewage sludge. The results indicate that the short-term or long-term storage of not inactivated post-galvanized sewage sludge can result in release of metals.

The impact of process variables and wear characteristics on the cutting tool performance using Finite Element Analysis

OpenAIRE

Jiang, Xiaoheng

2016-01-01

The frequent failure of cutting tool in the cutting process may cause a huge loss of money and time especially for hard to machine materials such as titanium alloys. Thus this study is mainly focused on the impact of wear characteristics and process variables on the cutting tool which is ignored by most of researchers. A thermo-mechanical finite element model of orthogonal metal cutting with segment chip formation is presented. This model can be used to predict the process performance in the ...

Research of a smart cutting tool based on MEMS strain gauge

Science.gov (United States)

Zhao, Y.; Zhao, Y. L.; Shao, YW; Hu, T. J.; Zhang, Q.; Ge, X. H.

2018-03-01

Cutting force is an important factor that affects machining accuracy, cutting vibration and tool wear. Machining condition monitoring by cutting force measurement is a key technology for intelligent manufacture. Current cutting force sensors exist problems of large volume, complex structure and poor compatibility in practical application, for these problems, a smart cutting tool is proposed in this paper for cutting force measurement. Commercial MEMS (Micro-Electro-Mechanical System) strain gauges with high sensitivity and small size are adopted as transducing element of the smart tool, and a structure optimized cutting tool is fabricated for MEMS strain gauge bonding. Static calibration results show that the developed smart cutting tool is able to measure cutting forces in both X and Y directions, and the cross-interference error is within 3%. Its general accuracy is 3.35% and 3.27% in X and Y directions, and sensitivity is 0.1 mV/N, which is very suitable for measuring small cutting forces in high speed and precision machining. The smart cutting tool is portable and reliable for practical application in CNC machine tool.

Diamond Wire Cutting of the Tokamak Fusion Test Reactor

International Nuclear Information System (INIS)

Keith Rule; Erik Perry; Robert Parsells

2003-01-01

The Tokamak Fusion Test Reactor (TFTR) is a one-of-a-kind, tritium-fueled fusion research reactor that ceased operation in April 1997. As a result, decommissioning commenced in October 1999. The 100 cubic meter volume of the donut-shaped reactor makes it the second largest fusion reactor in the world. The deuterium-tritium experiments resulted in contaminating the vacuum vessel with tritium and activating the materials with 14 MeV neutrons. The total tritium content within the vessel is in excess of 7,000 Curies, while dose rates approach 50 mRem/hr. These radiological hazards along with the size of the tokamak present a unique and challenging task for dismantling. Engineers at the Princeton Plasma Physics Laboratory (PPPL) decided to investigate an alternate, innovative approach for dismantlement of the TFTR vacuum vessel: diamond wire cutting technology. In August 1999, this technology was successfully demonstrated and evaluated on vacuum vessel surrogates. Subsequently, the technology was improved and redesigned for the actual cutting of the vacuum vessel. Ten complete cuts were performed in a 6-month period to complete the removal of this unprecedented type of DandD (Decontamination and Decommissioning) activity

Twice cutting method reduces tibial cutting error in unicompartmental knee arthroplasty.

Science.gov (United States)

Inui, Hiroshi; Taketomi, Shuji; Yamagami, Ryota; Sanada, Takaki; Tanaka, Sakae

2016-01-01

Bone cutting error can be one of the causes of malalignment in unicompartmental knee arthroplasty (UKA). The amount of cutting error in total knee arthroplasty has been reported. However, none have investigated cutting error in UKA. The purpose of this study was to reveal the amount of cutting error in UKA when open cutting guide was used and clarify whether cutting the tibia horizontally twice using the same cutting guide reduced the cutting errors in UKA. We measured the alignment of the tibial cutting guides, the first-cut cutting surfaces and the second cut cutting surfaces using the navigation system in 50 UKAs. Cutting error was defined as the angular difference between the cutting guide and cutting surface. The mean absolute first-cut cutting error was 1.9° (1.1° varus) in the coronal plane and 1.1° (0.6° anterior slope) in the sagittal plane, whereas the mean absolute second-cut cutting error was 1.1° (0.6° varus) in the coronal plane and 1.1° (0.4° anterior slope) in the sagittal plane. Cutting the tibia horizontally twice reduced the cutting errors in the coronal plane significantly (Pcutting the tibia horizontally twice using the same cutting guide reduced cutting error in the coronal plane. Copyright © 2014 Elsevier B.V. All rights reserved.

A Novel Parabolic Trough Concentrating Solar Heating for Cut Tobacco Drying System

Directory of Open Access Journals (Sweden)

Jiang Tao Liu

2014-01-01

Full Text Available A novel parabolic trough concentrating solar heating for cut tobacco drying system was established. The opening width effect of V type metal cavity absorber was investigated. A cut tobacco drying mathematical model calculated by fourth-order Runge-Kutta numerical solution method was used to simulate the cut tobacco drying process. And finally the orthogonal test method was used to optimize the parameters of cut tobacco drying process. The result shows that the heating rate, acquisition factor, and collector system efficiency increase with increasing the opening width of the absorber. The simulation results are in good agreement with experimental data for cut tobacco drying process. The relative errors between simulated and experimental values are less than 8%, indicating that this mathematical model is accurate for the cut tobacco airflow drying process. The optimum preparation conditions are an inlet airflow velocity of 15 m/s, an initial cut tobacco moisture content of 26%, and an inlet airflow temperature of 200°C. The thermal efficiency of the dryer and the final cut tobacco moisture content are 66.32% and 14.15%, respectively. The result shows that this parabolic trough concentrating solar heating will be one of the heat recourse candidates for cut tobacco drying system.

RAPID FREEFORM SHEET METAL FORMING: TECHNOLOGY DEVELOPMENT AND SYSTEM VERIFICATION

Energy Technology Data Exchange (ETDEWEB)

Kiridena, Vijitha [Ford Scientific Research Lab., Dearborn, MI (United States); Verma, Ravi [Boeing Research and Technology (BR& T), Seattle, WA (United States); Gutowski, Timothy [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States); Roth, John [Pennsylvania State Univ., University Park, PA (United States)

2018-03-31

The objective of this project is to develop a transformational RApid Freeform sheet metal Forming Technology (RAFFT) in an industrial environment, which has the potential to increase manufacturing energy efficiency up to ten times, at a fraction of the cost of conventional technologies. The RAFFT technology is a flexible and energy-efficient process that eliminates the need for having geometry-specific forming dies. The innovation lies in the idea of using the energy resource at the local deformation area which provides greater formability, process control, and process flexibility relative to traditional methods. Double-Sided Incremental Forming (DSIF), the core technology in RAFFT, is a new concept for sheet metal forming. A blank sheet is clamped around its periphery and gradually deformed into a complex 3D freeform part by two strategically aligned stylus-type tools that follow a pre-described toolpath. The two tools, one on each side of the blank, can form a part with sharp features for both concave and convex shapes. Since deformation happens locally, the forming force at any instant is significantly decreased when compared to traditional methods. The key advantages of DSIF are its high process flexibility, high energy-efficiency, low capital investment, and the elimination of the need for massive amounts of die casting and machining. Additionally, the enhanced formability and process flexibility of DSIF can open up design spaces and result in greater weight savings.

Formation of a vortex flow at the laser cutting of sheet metal with low pressure of assisting gas

Energy Technology Data Exchange (ETDEWEB)

Kovalev, O B; Yudin, P V; Zaitsev, A V [Khristianovich' s Institute of Theoretical and Applied Mechanics, Russian Academy of Sciences, Siberian Branch, Novosibirsk (Russian Federation)], E-mail: kovalev@itam.nsc.ru

2008-08-07

Specific features of subsonic jet gas flows in narrow channels geometrically similar to the laser cut are studied experimentally and theoretically. Such flows are visualized by a technique based on prior application of a viscous liquid film onto the side walls of the channel made of transparent glass. The gas flow inside the channel induces a liquid flow on the glass wall in the form of extremely small filaments, which coincide with the streamlines of the gas flow. Filming of these filaments by a CCD camera allows one to capture the specific features of these gas-dynamic flows. Mathematical modelling of the dynamics of a viscous compressible heat-conducting gas was performed by solving full three-dimensional Navier-Stokes equations. Numerical calculations and experiments reveal vortex structures in the flow at the entrance and exit of the channel, which may directly affect the surface quality in real gas-laser cutting of metals. The largest vortex, which arises at the channel exit, collects and accumulates the liquid flowing down the channel walls. Jet flows are generated by sonic nozzles with conical or cylindrical exit sections or by a double coaxial nozzle. The double nozzle includes the central conical nozzle and the side concentric nozzle, which allows additional side injection of the gas to be organized. The study with the double nozzle shows that the vortices disappear as the pressure in the external nozzle is increased, and a stable vortex-free attached gas flow is formed.

Influence of laser cutting on the fatigue limit of two high strength steels

International Nuclear Information System (INIS)

Mateo, Antonio; Fargas, Gemma; Calvo, Jessica; Roa, Joan Josep

2015-01-01

Laser cutting is widely used in the metal industry, particularly when components of high strength steel sheets are produced. However, the roughness of cut edges produced by laser differs from that obtained by other methods, such as mechanical blanking, and this fact influences the fatigue performance. In the present investigation, specimens of two grades of high strength austenitic steels, i.e. AISI 301LN and TWIP17Mn, were cut by laser and tested in the high cycle fatigue regime to determine their corresponding fatigue limits. A series of fatigue specimens were tested without polishing and other series after a careful polishing of the cut edges, in order to assess the influence of the cut edges condition. Results indicate a significant influence of the edge roughness, more distinctive for AISI 301LN than for TWIP steel.

Influence of laser cutting on the fatigue limit of two high strength steels

Energy Technology Data Exchange (ETDEWEB)

Mateo, Antonio; Fargas, Gemma; Calvo, Jessica; Roa, Joan Josep [Univ. Politecnica de Catalunya, Barcelona (Spain). Dept. of Materials Science and Metallurgical Engineering

2015-02-01

Laser cutting is widely used in the metal industry, particularly when components of high strength steel sheets are produced. However, the roughness of cut edges produced by laser differs from that obtained by other methods, such as mechanical blanking, and this fact influences the fatigue performance. In the present investigation, specimens of two grades of high strength austenitic steels, i.e. AISI 301LN and TWIP17Mn, were cut by laser and tested in the high cycle fatigue regime to determine their corresponding fatigue limits. A series of fatigue specimens were tested without polishing and other series after a careful polishing of the cut edges, in order to assess the influence of the cut edges condition. Results indicate a significant influence of the edge roughness, more distinctive for AISI 301LN than for TWIP steel.

[Recent advance in solidification/stabilization technology for the remediation of heavy metals-contaminated soil].

Science.gov (United States)

Hao, Han-zhou; Chen, Tong-bin; Jin, Meng-gui; Lei, Mei; Liu, Cheng-wu; Zu, Wen-pu; Huang, Li-mi

2011-03-01

Remediation of heavy metals-contaminated soil is still a difficulty and a hotspot of international research projects. At present, the technologies commonly adopted for the remediation of contaminated sites mainly include excavation, solidification/stabilization (S/S), soil washing, soil vapor extraction (SVE), thermal treatment, and bioremediation. Based on the S/S technical guidelines of Unite State Environmental Protection Agency (EPA) and United Kingdom Environment Agency (EA) and the domestic and foreign patents, this paper introduced the concepts of S/S and its development status at home and abroad, and discussed its future development directions. Solidification refers to a process that binds contaminated media with a reagent, changing the media's physical properties via increasing its compressive strength, decreasing its permeability, and encapsulating the contaminants to form a solid material. Stabilization refers to the process that involves a chemical reaction which reduces the leachability of a waste, chemically immobilizes the waste and reduces its solubility, making the waste become less harmful or less mobile. S/S technology includes cement solidification, lime pozzolanic solidification, plastic materials stabilization, vitrification, and regent-based stabilization. Stabilization (or immobilization) treatment processes convert contaminants to less mobile forms through chemical or thermal interactions. In stabilization technology, the aim of adding agents is to change the soil physical and chemical properties through pH control technology, redox potential technology, precipitation techniques, adsorption technology, and ion-exchange technology that change the existing forms of heavy metals in soil, and thus, reduce the heavy metals bioavailability and mobility. This review also discussed the S/S evaluation methods, highlighted the need to enhance S/S technology in the molecular bonding, soil polymers, and formulation of China's S/S technical guidelines.

Seamount mineral deposits: A source of rare metals for high technology industries

Science.gov (United States)

Hein, James R.; Conrad, Tracey A.; Staudigel, Hubert

2010-01-01

The near exponential growth in Earth’s population and the global economy puts increasing constraints on our planet’s finite supply of natural metal resources, and, consequently, there is an increasing need for new sources to supply high-tech industries. To date, effectively all of our raw-metal resources are produced at land-based sites. Except for nearshore placer deposits, the marine environment has been largely excluded from metal mining due to technological difficulties, even though it covers more than 70% of the planet. The case can be made that deep-water seabed mining is inevitable in the future, owing to the critical and strategic metal needs for human society. In this paper, we evaluate the case that seamounts offer significant potential for mining.

SEMICONDUCTOR TECHNOLOGY: TaN wet etch for application in dual-metal-gate integration technology

Science.gov (United States)

Yongliang, Li; Qiuxia, Xu

2009-12-01

Wet-etch etchants and the TaN film method for dual-metal-gate integration are investigated. Both HF/HN O3/H2O and NH4OH/H2O2 solutions can etch TaN effectively, but poor selectivity to the gate dielectric for the HF/HNO3/H2O solution due to HF being included in HF/HNO3/H2O, and the fact that TaN is difficult to etch in the NH4OH/H2O2 solution at the first stage due to the thin TaOxNy layer on the TaN surface, mean that they are difficult to individually apply to dual-metal-gate integration. A two-step wet etching strategy using the HF/HNO3/H2O solution first and the NH4OH/H2O2 solution later can fully remove thin TaN film with a photo-resist mask and has high selectivity to the HfSiON dielectric film underneath. High-k dielectric film surfaces are smooth after wet etching of the TaN metal gate and MOSCAPs show well-behaved C-V and Jg-Vg characteristics, which all prove that the wet etching of TaN has little impact on electrical performance and can be applied to dual-metal-gate integration technology for removing the first TaN metal gate in the PMOS region.

Laser cutting of thick steel plates with 30 kW fiber laser for nuclear decommissioning

International Nuclear Information System (INIS)

Tamura, Koji

2015-01-01

Laser cutting technologies of the thick steel plates for the nuclear decommissioning were developed with a 30 kW fiber laser. Plates of stainless steel and carbon steel more than 100 mm thick were successfully cut, indicating that this technology is promising for the application to the nuclear decommissioning. (author)

Scenarios for Demand Growth of Metals in Electricity Generation Technologies, Cars, and Electronic Appliances.

Science.gov (United States)

Deetman, Sebastiaan; Pauliuk, Stefan; van Vuuren, Detlef P; van der Voet, Ester; Tukker, Arnold

2018-04-17

This study provides scenarios toward 2050 for the demand of five metals in electricity production, cars, and electronic appliances. The metals considered are copper, tantalum, neodymium, cobalt, and lithium. The study shows how highly technology-specific data on products and material flows can be used in integrated assessment models to assess global resource and metal demand. We use the Shared Socio-economic Pathways as implemented by the IMAGE integrated assessment model as a starting point. This allows us to translate information on the use of electronic appliances, cars, and renewable energy technologies into quantitative data on metal flows, through application of metal content estimates in combination with a dynamic stock model. Results show that total demand for copper, neodymium, and tantalum might increase by a factor of roughly 2 to 3.2, mostly as a result of population and GDP growth. The demand for lithium and cobalt is expected to increase much more, by a factor 10 to more than 20, as a result of future (hybrid) electric car purchases. This means that not just demographics, but also climate policies can strongly increase metal demand. This shows the importance of studying the issues of climate change and resource depletion together, in one modeling framework.

Scenarios for Demand Growth of Metals in Electricity Generation Technologies, Cars, and Electronic Appliances

Science.gov (United States)

2018-01-01

This study provides scenarios toward 2050 for the demand of five metals in electricity production, cars, and electronic appliances. The metals considered are copper, tantalum, neodymium, cobalt, and lithium. The study shows how highly technology-specific data on products and material flows can be used in integrated assessment models to assess global resource and metal demand. We use the Shared Socio-economic Pathways as implemented by the IMAGE integrated assessment model as a starting point. This allows us to translate information on the use of electronic appliances, cars, and renewable energy technologies into quantitative data on metal flows, through application of metal content estimates in combination with a dynamic stock model. Results show that total demand for copper, neodymium, and tantalum might increase by a factor of roughly 2 to 3.2, mostly as a result of population and GDP growth. The demand for lithium and cobalt is expected to increase much more, by a factor 10 to more than 20, as a result of future (hybrid) electric car purchases. This means that not just demographics, but also climate policies can strongly increase metal demand. This shows the importance of studying the issues of climate change and resource depletion together, in one modeling framework. PMID:29533657

Laser Cutting of Materials of Various Thicknesses

Directory of Open Access Journals (Sweden)

Martin Grepl

2012-01-01