Ultrafast direct imprinting of nanostructures in metals by pulsed laser melting

International Nuclear Information System (INIS)

Cui Bo; Keimel, Chris; Chou, Stephen Y

2010-01-01

We report a method of one-step direct patterning of metallic nanostructures. In the method, termed laser assisted direct imprinting (LADI), the surface of a metal film on a substrate is melted by a single excimer laser pulse and subsequently imprinted within ∼100 ns using a transparent quartz mold, while the substrate is kept at a low temperature and in a solid phase. Using LADI, we imprinted gratings with ∼100 nm linewidth, 100 nm depth, and 200 nm pitch, as well as isolated mesas of ∼20 μm size, in Al, Au, Cu and Ni thin films. We found that the quartz mold was able to imprint metals even at temperatures higher than its melting point. The technique could be extended to other metals regardless of their ductility and hardness, and would find applications in photonic and plasmonic device production.

Decontamination of transuranic contaminated metals by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1983-01-01

Melt refining of transuranic contaminated metals is a possible decontamination process with the potential advantages of producing metal for reuse and of simplifying chemical analyses. By routinely achieving the 10 nCi/g( about0.1ppm) level by melt refining, scrap metal can be removed from the transuranic waste category. (To demonstrate the effectiveness of this melt refining process, mild steel, stainless steel, nickel, and copper were contaminated with 500 ppm (μg/g) PuO 2 and melted with various fluxes. The solidified slags and metals were analyzed for their plutonium contents, and corresponding partition ratios for plutonium were calculated. Some metals were double refined in order to study the effect of secondary slag treatment. The initial weight of the slags was also varied to investigate the effect of slag weight on the degree of plutonium removal. In general, all four metals could be decontaminated below 1 ppm (μg/g) Pu ( about100 nCi/g) by a single slag treatment. Doubling the slag weight did not improve decontamination significantly; however, double slag treatment using 5 wt.% slag did decontaminate the metals to below 0.1 ppm (μg/g) Pu (10 nCi/g).)

On Thermocapillary Mechanism of Spatial Separation of Metal Melts

Science.gov (United States)

Demin, V. A.; Mizev, A. I.; Petukhov, M. I.

2018-02-01

Theoretical research has been devoted to the study of binary metal melts behavior in a thin capillary. Earlier it has been found experimentally that unusually significant and quick redistribution of melts components takes place along capillary after the cooling. Numerical simulation of concentration-induced convection has been carried out to explain these experimental data. Two-component melt of both liquid metals filling vertical thin capillary with non-uniform temperature distribution on the boundaries is considered. It is assumed that the condition of absolute non-wetting is valid on the sidewalls. Because of this effect there is a free surface on vertical boundaries, where thermocapillary force is appeared due to the external longitudinal temperature gradient. It makes to move liquid elements at a big distance, compared with axial size of capillary. Effects of adsorption-desorption on the surface, thermal and concentration-capillary forces, convective motion in a volume and diffusion generate the large-scale circulation. This process includes the admixture carrying-out on the surface in the more hot higher part of the channel, its following transfer down along the boundary due to the thermocapillary force and its return in the volume over the desorption in the lower part of capillary. Intensity of motion and processes of adsorption-desorption on the free boundary have the decisive influence upon the formation of concentration fields and speed of components redistribution. Thus, one of the possible mechanisms of longitudinal division on components of liquid binary mixtures in thin channels has been demonstrated.

Melting in trivalent metal chlorides

International Nuclear Information System (INIS)

Saboungi, M.L.; Price, D.L.; Scamehorn, C.; Tosi, M.P.

1990-11-01

We report a neutron diffraction study of the liquid structure of YCl 3 and combine the structural data with macroscopic melting and transport data to contrast the behaviour of this molten salt with those of SrCl 2 , ZnCl 2 and AlCl 3 as prototypes of different melting mechanisms for ionic materials. A novel melting mechanism for trivalent metal chlorides, leading to a loose disordered network of edge-sharing octahedral units in the liquid phase, is thereby established. The various melting behaviours are related to bonding character with the help of Pettifor's phenomenological chemical scale. (author). 25 refs, 4 figs, 3 tabs

Effect of melt surface depression on the vaporization rate of a metal heated by an electron beam

International Nuclear Information System (INIS)

Guilbaud, D.

1995-01-01

In order to produce high density vapor, a metal confined in a water cooled crucible is heated by an electron beam (eb). The energy transfer to the metal causes partial melting, forming a pool where the flow is driven by temperature induced buoyancy and capillary forces. Furthermore, when the vaporization rate is high, the free surface is depressed by the thrust of the vapor. The main objective of this paper is to analyse the combined effects of liquid flow and vapor condensation back on the liquid surface. This is done with TRIO-EF, a general purpose fluid mechanics finite element code. A suitable iterative scheme is used to calculate the free surface flow and the temperature field. The numerical simulation gives an insight about the influence of the free surface in heat transfer. The depression of the free surface induces strong effects on both liquid and vapor. As liquid is concerned, buoyancy convection in the pool is enhanced, the energy flux from electron beam is spread and constriction of heat flux under the eb spot is weakened. It results that heat transfer towards the crucible is reinforced. As vapor is concerned, its fraction that condenses back on the liquid surface is increased. These phenomena lead to a saturation of the net vaporization rate as the eb spot radius is reduced, at constant eb power. (author). 8 refs., 13 figs., 2 tabs

APPARATUS FOR MELTING AND POURING METAL

Science.gov (United States)

Harris, F.A.

1958-02-25

This patent relates to a crucible for melting and pouring a metal under controlled atmospheric conditions. The crucible has a frangible plug in the bottom and a retaining device to prevent the entrance of the broken portions of the plug into the mold without interfering with the flow of the melt. After the charge has been melted, a knockout rod is lowered through the charge and forced against the frangible plug sufficiently to break off the closure disk along a previously scored line. The disk drops onto a retaining grid large enough to permit the flow of metal around the disk and into the mold below. Thts arrangement elimnates the entry of broken portions of the plug into the mold, thereby elimnating a common cause of imperfect castings.

A contribution to the electron-beam surface-melting process of metallic materials. Numerical simulation and experimental verification

International Nuclear Information System (INIS)

Bruckner, A.

1996-08-01

For the optimization of the surface melting process it is necessary to make many different experiments. Therefore, the simulation of the surface melting process becomes a major role for the optimization. Most of the simulations, developed for the laser surface melting process, are not usable for the electron-beam surface melting process, because of the different energy input and the possibility of high frequent movement of the electron-beam. In this thesis, a calculation model for electron-beam surface melting is presented. For this numerical simulation a variable volume source is used, which moves in axial direction with the same velocity as the vapor cavity into the material. With this calculation model also the high frequent movement of the electron-beam may be taken into account. The electron-beam diameter is measured with a method of drilling holes with short electron-beam pulses in thin foils. The diameter of the holes depends on the pulse length and reaches a maximal value, which is used for the diameter of the volume source in the calculation. The crack-formation, seen in many treated surfaces, is examined with the Acoustic-Emission Testing. The possibilities of the electron-beam surface melting process are shown with some experiments for different requirements of the treated surfaces, like increasing the hardness, reducing the porosity of a sintered material and the alloying of tin in an aluminium-silicon surface. (author)

Melting-decontamination method for radioactive contaminated metals

International Nuclear Information System (INIS)

Uda, Tatsuhiko; Tsuchiya, Hiroyuki; Miura, Noboru; Iba, Hajime.

1985-01-01

Purpose: To eliminate uranium components remaining in metals even after the uranium-contaminated metals are melted. Method: Metal wastes contaminated with actinide element or its compound as nuclear fuel substance are melted in a crucible. Molten metals are fallen through a filter disposed at the bottom of the crucible into another receiving crucible. Uranium compounds are still left in the molten metal fallen in the receiving crucible. The residual uranium compounds are concentrated by utilizing the principle of the zone-refining process. That is, a displaceable local-heating heater is disposed to the receiving crucible, by which metals once solidified in the receiving crucible is again heated locally to transfer from solid to molten phase in a quasi-equibilized manner. In this way, by eliminating the end of the metal rod at which the uranium is segregated, the contaminating coefficient can be improved. (Ikeda, J.)

Melting decontamination and recycling of radioactive polluted metals from uranium mining and metallurgy

International Nuclear Information System (INIS)

Chen Anquan

2011-01-01

Melting method is a primary method used for decontamination of radioactive polluted metal from uranium mining and metallurgy. The decontamination mechanism of the method, the way selection and its features are introduced. Taking the ten year's work of CNNC Uranium Mining and Metallurgy Radioactive Polluted Metal Melting Processing Center as example, the effects of processing radioactive polluted metals by smelting method are discussed. The surface pollution levels of radioactive polluted metal from uranium mining and metallurgy decreased from 4-48 Bq/cm 2 before decontamination to 0.004-0.016 Bq/cm 2 after decontamination, and the specific activity of its metal is less than 1 Bq/g, which is below the solution control level proposed by IAEARS-G1.7 'the application of the concepts of exclusion, immunity and solution control'. The metals after decontamination can be recycled by producing tooth plate and bucket teeth of excavator used in mines. (authors)

Melting of Uranium Metal Powders with Residual Salts

International Nuclear Information System (INIS)

Jin-Mok Hur; Dae-Seung Kang; Chung-Seok Seo

2007-01-01

The Advanced Spent Fuel Conditioning Process (ACP) of the Korea Atomic Energy Research Institute focuses on the conditioning of Pressurized Water Reactor spent oxide nuclear fuel. After the oxide reduction step of the ACP, the resultant metal powders containing ∼ 30 wt% residual LiCl-Li 2 O should be melted for a consolidation of the fine metal powders. In this study, we investigated the melting behaviors of uranium metal powders considering the effects of a LiCl-Li 2 O residual salt. (authors)

Melting and liquid structure of polyvalent metal halides

International Nuclear Information System (INIS)

Tosi, M.P.

1992-08-01

A short review is given of recent progress in determining and understanding liquid structure types and melting mechanisms for halides of polyvalent metals. The nature of the preferred local coordination for the polyvalent metal ion in the melt can usually be ascertained from data on liquid mixtures with halogen-donating alkali halides. The stability of these local coordination states and the connectivity that arises between them in the approach to the pure melt determines the character of its short-range and possible medium-range order. A broad classification of structural and melting behaviours can be given on the basis of measured melting parameters and transport coefficients for many compounds, in combination with the available diffraction data on the liquid structure of several compounds. Correlations have been shown to exist with a simple indicator of the nature of the chemical bond and also with appropriate parameters of ionic models, wherever the latter are usefully applicable for semiquantitative calculations of liquid structure. Consequences on the mechanisms for valence electron localization in solutions of metallic elements into strongly structured molten salts are also briefly discussed. (author). 46 refs, 4 figs, 2 tabs

Vacancies und melting curves of metals at high pressure

International Nuclear Information System (INIS)

Gorecki, T.

1977-01-01

The vacancy mechanism of the melting process is utilized as a starting point in derivation of the pressure dependence of melting temperature for metals. The results obtained for the initial slope of the melting curve are compared with experimental data for 45 metals (including U, Np, Pu, rare earths) and in most cases the agreement is very good. An on-linearity of the fusion curve and appearence of the maximum on the melting curve at a pressure approximately equal to the bulk modulus is also predicted with qualitative agreement with existing experimental data. (orig./GSC) [de

Induction melting for volume reduction of metallic TRU wastes

International Nuclear Information System (INIS)

Westsik, J.H. Jr.; Montgomery, D.R.; Katayama, Y.B.; Ross, W.A.

1986-01-01

Volume reduction of metallic transuranic wastes offers economic and safety incentives for treatment of wastes generated at a hypothetical commercial fuel reprocessing facility. Induction melting has been identified as the preferred process for volume reduction of spent fuel hulls, fuel assembly hardware, and failed equipment from a reprocessing plant. Bench-scale melting of Zircaloy and stainless steel mixtures has been successfully conducted in a graphite crucible inside a large vacuum chamber. A low-melting-temperature alloy forms that has demonstrated excellent leach resistance. The alloy can be used to encapsulate other metallic wastes that cannot be melted using the existing equipment design

Contaminated metallic melt volume reduction testing

International Nuclear Information System (INIS)

Deichman, J.L.

1981-01-01

Laboratory scale metallic melts (stainless steel) were accomplished in support of Decontamination and Decommissioning's (D and D) contaminated equipment volume reduction and Low-Level Lead Site Waste programs. Six laboratory scale melts made with contaminated stainless steel provided data that radionuclide distribution can be predicted when proper temperature rates and ranges are employed, and that major decontamination occurs with the use of designed slagging materials. Stainless steel bars were contaminated with plutonium, cobalt, cesium and europium. This study was limited to stainless steel, however, further study is desirable to establish data for other metals and alloys. This study represents a positive beginning in defining the feasibility of economical volume reduction or conversion from TRU waste forms to LLW forms for a large portion of approximately 50 thousand tons of contaminated metal waste now being stored at Hanford underground or in deactivated facilities

Feasibility of re-melting NORM-contaminated scrap metal

Energy Technology Data Exchange (ETDEWEB)

Winters, S. J.; Smith, K. P.

1999-10-26

Naturally occurring radioactive materials (NORM) sometimes accumulate inside pieces of equipment associated with oil and gas production and processing activities. Typically, the NORM accumulates when radium that is present in solution in produced water precipitates out in scale and sludge deposits. Scrap equipment containing residual quantities of these NORM-bearing scales and sludges can present a waste management problem if the radium concentrations exceed regulatory limits or activate the alarms on radiation screening devices installed at most scrap metal recycling facilities. Although NORM-contaminated scrap metal currently is not disposed of by re-melting, this form of recycling could present a viable disposition option for this waste stream. Studies indicate that re-melting NORM-contaminated scrap metal is a viable recycling option from a risk-based perspective. However, a myriad of economic, regulatory, and policy issues have caused the recyclers to turn away virtually all radioactive scrap metal. Until these issues can be resolved, re-melting of the petroleum industry's NORM-impacted scrap metal is unlikely to be a widespread practice. This paper summarizes the issues associated with re-melting radioactive scrap so that the petroleum industry and its regulators will understand the obstacles. This paper was prepared as part of a report being prepared by the Interstate Oil and Gas Compact Commission's NORM Subcommittee.

Character of changes in the thermodynamic properties of alloyed melts of rare-earth metals with low-melting-point p- and d-metals

International Nuclear Information System (INIS)

Yamshchikov, L.F.; Zyapaev, A.A.; Raspopin, S.P.

2003-01-01

Published data on thermodynamic characteristics of lanthanides in liquid-metal melts of gallium, indium and zinc were systematized. The monotonous change from lanthanum to lutetium was ascertained for activity values and activity coefficients of trivalent lanthanides in the melts, which permits calculating the values for the systems of fusible metals, where no experimental data are available [ru

Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

NARCIS (Netherlands)

Ocelík, V.; De Hosson, J.Th.M.

2010-01-01

The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

Induction melting for volume reduction of metallic TRU wastes

International Nuclear Information System (INIS)

Westsik, J.H. Jr.; Montgomery, D.R.; Katayama, Y.B.; Ross, W.A.

1986-02-01

Volume reduction of metallic transuranic wastes offers economic and safety incentives for treatment of wastes generated at a hypothetical commercial fuel reprocessing facility. Induction melting has been identified as the preferred process for volume reduction of spent fuel hulls, fuel assembly hardware, and failed equipment from a reprocessing plant. Bench-scale melting of Zircaloy and stainless steel mixtures has been successfully conducted in a graphite crucible inside a large vacuum chamber. A low-melting-temperature alloy forms that has demonstrated excellent leach resistance. The alloy can be used to encapsulate other metallic wastes that cannot be melted using the existing equipment design. 18 refs., 4 figs., 3 tabs

Liquid structure and melting of trivalent metal chlorides

International Nuclear Information System (INIS)

Tosi, M.P.; Pastore, G.; Saboungi, M.L.; Price, D.L.

1991-03-01

Many divalent and trivalent metal ions in stoichiometric liquid mixtures of their halides with alkali halides are fourfold or sixfold coordinated by halogens into relatively long-lived ''complexes''. The stability of these local coordination states and the connectivity that arises between them in the approach to the pure polyvalent metal halide melt determines the character of its short-range and possible intermediate-range order. The available evidence on local coordination in some 140 mixtures has been successfully classified by a structure sorting method based on Pettifor's chemical scale of the elements. Within the general phenomenological frame provided by structure sorting, main attention is given in this work to the liquid structure and melting mechanisms of trivalent metal chlorides. The liquid structure of YCl 3 is first discussed on the basis of neutron diffraction measurements and of calculations within a simple ionic model, and the melting mechanisms of YCl 3 and AlCl 3 , which are structurally isomorphous in the crystalline state, are contrasted. By appeal to macroscopic melting parameters and transport coefficients and to liquid structure data on SbCl 3 , it is proposed that the melting mechanisms of these salts may be classified into three main types in correlation with the character of the chemical bond. (author). 31 refs, 1 fig., 3 tabs

Precipitation of metal nitrides from chloride melts

International Nuclear Information System (INIS)

Slater, S.A.; Miller, W.E.; Willit, J.L.

1996-01-01

Precipitation of actinides, lanthanides, and fission products as nitrides from molten chloride melts is being investigated for use as a final cleanup step in treating radioactive salt wastes generated by electrometallurgical processing of spent nuclear fuel. The radioactive components (eg, fission products) need to be removed to reduce the volume of high-level waste that requires disposal. To extract the fission products from the salt, a nitride precipitation process is being developed. The salt waste is first contacted with a molten metal; after equilibrium is reached, a nitride is added to the metal phase. The insoluble nitrides can be recovered and converted to a borosilicate glass after air oxidation. For a bench-scale experimental setup, a crucible was designed to contact the salt and metal phases. Solubility tests were performed with candidate nitrides and metal nitrides for which there are no solubility data. Experiments were performed to assess feasibility of precipitation of metal nitrides from chloride melts

Melt layer macroscopic erosion of tungsten and other metals under plasma heat loads simulating ITER off-normal events

International Nuclear Information System (INIS)

Garkusha, I.E.; Bandura, A.N.; Byrka, O.V.; Kulik, N.V.; Landman, I.; Wuerz, H.

2002-01-01

This paper is focused on experimental analysis of metal layer erosion and droplet splashing of tungsten and other metals under heat loads typical for ITER FEAT off-normal events,such as disruptions and VDE's. Plasma pressure gradient action on melt layer results in erosion crater formation with mountains of displaced material at the crater edge. It is shown that macroscopic motion of melt layer and surface cracking are the main factors responsible for tungsten damage. Weight loss measurements of all exposed materials demonstrate inessential contribution of evaporation process to metals erosion

Melt Fragmentation Characteristics of Metal Fuel with Melt Injection Mass during Initiating Phase of SFR Severe Accidents

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo; Lee, Min Ho; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Jerng, Dong Wook [Chung-Ang Univ., Seoul (Korea, Republic of)

2016-05-15

The PGSFR has adopted the metal fuel for its inherent safety under severe accident conditions. However, this fuel type is not demonstrated clearly yet under the such severe accident conditions. Additional experiments for examining these issues should be performed to support its licensing activities. Under initiating phase of hypothetic core disruptive accident (HCDA) conditions, the molten metal could be better dispersed and fragmented into the coolant channel than in the case of using oxide fuel. This safety strategy provides negative reactivity driven by a good dispersion of melt. If the coolant channel does not sufficient coolability, the severe recriticality would occur within the core region. Thus, it is important to examine the extent of melt fragmentation. The fragmentation behaviors of melt are closely related to a formation of debris shape. Once the debris shape is formed through the fragmentation process, its coolability is determined by the porosity or thermal conductivity of the melt. There were very limited studies for transient irradiation experiments of the metal fuel. These studies were performed by Transient Reactor Test Facility (TREAT) M series tests in U.S. The TREAT M series tests provided basic information of metal fuel performance under transient conditions. The effect of melt injection mass was evaluated in terms of the fragmentation behaviors of melt. These behaviors seemed to be similar between single-pin and multi-pins failure condition. However, the more melt was agglomerated in case of multi-pins failure.

Fuel Rod Melt Progression Simulation Using Low-Temperature Melting Metal Alloy

International Nuclear Information System (INIS)

Seung Dong Lee; Suh, Kune Y.; GoonCherl Park; Un Chul Lee

2002-01-01

The TMI-2 accident and various severe fuel damage experiments have shown that core damage is likely to proceed through various states before the core slumps into the lower head. Numerous experiments were conducted to address when and how the core can lose its original geometry, what geometries are formed, and in what processes the core materials are transported to the lower plenum of the reactor pressure vessel. Core degradation progresses along the line of clad ballooning, clad oxidation, material interaction, metallic blockage, molten pool formation, melt progression, and relocation to the lower head. Relocation into the lower plenum may occur from the lateral periphery or from the bottom of the core depending upon the thermal and physical states of the pool. Determining the quantities and rate of molten material transfer to the lower head is important since significant amounts of molten material relocated to the lower head can threaten the vessel integrity by steam explosion and thermal and mechanical attack of the melt. In this paper the focus is placed on the melt flow regime on a cylindrical fuel rod utilizing the LAMDA (Lumped Analysis of Melting in Degrading Assemblies) facility at the Seoul National University. The downward relocation of the molten material is a combination of the external film flow and the internal pipe flow. The heater rods are 0.8 m long and are coated by a low-temperature melting metal alloy. The electrical internal heating method is employed during the test. External heating is adopted to simulate the exothermic Zircaloy-steam reaction. Tests are conducted in several quasi-steady-state conditions. Given the variable boundary conditions including the heat flux and the water level, observation is made for the melting location, progression, and the mass of molten material. Finally, the core melt progression model is developed from the visual inspection and quantitative analysis of the experimental data. As the core material relocates

Disordering and Melting of Aluminum Surfaces

DEFF Research Database (Denmark)

Stoltze, Per; Nørskov, Jens Kehlet; Landman, U.

1988-01-01

We report on a molecular-dynamics simulation of an Al(110) surface using the effective-medium theory to describe the interatomic interactions. The surface region is found to start melting ≅200 K below the bulk melting temperature with a gradual increase in the thickness of the disordered layer as...

Melt-quenched glasses of metal-organic frameworks

DEFF Research Database (Denmark)

Bennett, T.D.; Yue, Yuanzheng; Li, P.

2016-01-01

Crystalline solids dominate the field of metal−organic frameworks (MOFs), with access to the liquid and glass states of matter usually prohibited by relatively low temperatures of thermal decomposition. In this work, we give due consideration to framework chemistry and topology to expand...... of other MOFs. The glasses formed upon vitrification are chemically and structurally distinct from the three other existing categories of melt-quenched glasses (inorganic nonmetallic, organic, and metallic), and retain the basic metal−ligand connectivity of crystalline MOFs, which connects their mechanical...... the phenomenon of the melting of 3D MOFs, linking crystal chemistry to framework melting temperature and kinetic fragility of the glass-forming liquids. Here we show that melting temperatures can be lowered by altering the chemistry of the crystalline MOF state, which provides a route to facilitate the melting...

Volume reduction of low-level contaminated metal waste by melting: selection of method and conceptual plan

International Nuclear Information System (INIS)

Copeland, G.L.; Heestand, R.L.; Mateer, R.S.

1978-06-01

A review of the literature and prior experience led to selection of induction melting as the most promising method for volume reduction of low-level transuranic contaminated metal waste. The literature indicates that melting with the appropriate slags significantly lowers the total contamination level of the metals by preferentially concentrating contaminants in the smaller volume of slag. Surface contamination not removed to the slag is diluted in the ingot and is contained uniformly in the metal. This dilution and decontamination offers the potential of lower cost disposal such as shallow burial rather than placement in a national repository. A processing plan is proposed as a model for economic analysis of the collection and volume reduction of contaminated metals. Further development is required to demonstrate feasibility of the plan

Influence of plasma pressure gradient on melt layer macroscopic erosion of metal targets in disruption simulation experiments

Energy Technology Data Exchange (ETDEWEB)

Tereshin, V.I.; Garkusha, I.E. E-mail: garkusha@ipp.kharkov.ua; Bandura, A.N.; Byrka, O.V.; Chebotarev, V.V.; Makhlaj, V.A.; Solyakov, D.G.; Wuerz, H

2003-03-01

Melt layer erosion of metal targets under pulsed high heat loads is discussed. Tungsten, copper, aluminum, and titanium targets were exposed to perpendicular and inclined plasma impact in the quasi-steady-state plasma accelerator QSPA Kh-50. Melt layer motion results in erosion crater formation with rather large mountains of the resolidified material at the crater edge. It is shown that macroscopic motion of the melt layer and surface cracking are the main factors responsible for tungsten erosion.

Influence of plasma pressure gradient on melt layer macroscopic erosion of metal targets in disruption simulation experiments

International Nuclear Information System (INIS)

Tereshin, V.I.; Garkusha, I.E.; Bandura, A.N.; Byrka, O.V.; Chebotarev, V.V.; Makhlaj, V.A.; Solyakov, D.G.; Wuerz, H.

2003-01-01

Melt layer erosion of metal targets under pulsed high heat loads is discussed. Tungsten, copper, aluminum, and titanium targets were exposed to perpendicular and inclined plasma impact in the quasi-steady-state plasma accelerator QSPA Kh-50. Melt layer motion results in erosion crater formation with rather large mountains of the resolidified material at the crater edge. It is shown that macroscopic motion of the melt layer and surface cracking are the main factors responsible for tungsten erosion

Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

Science.gov (United States)

Yasavol, N.; Abdollah-zadeh, A.; Ganjali, M.; Alidokht, S. A.

2013-01-01

D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2-4 times over that of the base metal.

Volume dependence of the melting temperature for alkali metals with Debye's model

International Nuclear Information System (INIS)

Soma, T.; Kagaya, H.M.; Nishigaki, M.

1983-01-01

Using the volume dependence of the Grueneisen constant at higher temperatures, the volume effect on the melting temperature of alkali metals is studied by Lindeman's melting law and Debye's model. The obtained melting curve increases as a function of the compressed volume and shows the maximum of the melting point at the characteristic volume. The resultant data are qualitatively in agreement with the observed tendency for alkali metals. (author)

An Experimental Investigation on APR1400 Penetration Weld Failure by Metallic Melt

International Nuclear Information System (INIS)

An, Sang Mo; Ha, Kwang Soon; Kim, Hwan Yeol

2014-01-01

The penetrations are considered as the most vulnerable parts with respect to the reactor vessel failure when a core melt severe accident occurs and the corium reaches the lower head. Penetration tube failure modes can be divided into two categories; tube ejection out of the vessel lower head and rupture of the penetration tube outside the vessel. Tube ejection begins with degrading the penetration tube weld strength to zero as the weld is exposed to temperatures as high as the weld melting temperature, which is called weld failure, and then overcoming any binding force in the hole in the vessel wall that results from differential thermal expansion of the tube and vessel wall. Tube rupture assumes that the debris bed has melted the instrument tube inside the reactor and melt migrates down into the tube to a location outside the vessel wall where a pressure rupture can occur, thus breaching the pressure boundary. In the present paper, we have a focus on the tube ejection failure mode, specifically on the APR1400 weld failure by direct contact with a metallic melt. The objective is to investigate experimentally the ablation kinetics of an APR1400 penetration weld during the interactions with a metallic melt and to suggest the modification of the existing weld failure model. This paper involves the interaction experiments of two different metallic melts (metallic corium and stainless steel melts) with a weld specimen, and rough estimation of weld failure time. The interaction experiments between the metallic melts and an APR1400 penetration weld were performed to investigate the ablation kinetics of the penetration weld. Metallic corium and stainless steel melts were generated using an induction heating technique and interacted with a penetration weld specimen. The ablation rate of the weld specimen showed a range from 0.109 to 0..244 mm/s and thus the APR1400 penetration weld was estimated to be failed at hundreds of times after the interaction with the melt

Electron beam melting of sponge titanium

International Nuclear Information System (INIS)

Kanayama, Hiroshi; Kusamichi, Tatsuhiko; Muraoka, Tetsuhiro; Onouye, Toshio; Nishimura, Takashi

1991-01-01

Fundamental investigations were done on electron beam (EB) melting of sponge titanium by using 80 kW EB melting furnace. Results obtained are as follows: (1) To increase the melting yield of titanium in EB melting of sponge titanium, it is important to recover splashed metal by installation of water-cooled copper wall around the hearth and to decrease evaporation loss of titanium by keeping the surface temperature of molten metal just above the melting temperature of titanium without local heating. (2) Specific power consumption of drip melting of pressed sponge titanium bar and hearth melting of sponge titanium are approximately 0.9 kWh/kg-Ti and 0.5-0.7 kWh/kg-Ti, respectively. (3) Ratios of the heat conducted to water-cooled mould in the drip melting and to water-cooled hearth in the hearth melting to the electron beam input power are 50-65% and 60-65%, respectively. (4) Surface defects of EB-melted ingots include rap which occurs when the EB output is excessively great, and transverse cracks when the EB output is excessively small. To prevent surface defects, the up-down withdrawal method is effective. (author)

Promising technology for the melting and decontamination of dismantled metal by an induction cold crucible

International Nuclear Information System (INIS)

Suzuki, M.; Tsurumaki, K.; Akiyama, T.; Fukumura, N.; Tanaka, T.; Yoshida, M.; Ikenaga, Y.

1998-01-01

An induction cold crucible melting is one of the most promising technology for the reuse and decontamination of the radioactively contaminated metallic materials generated during the dismantling of nuclear facilities, because the crucible ensures a long life operation without generating the secondary wastes. Based on the knowledge obtained through the fundamental study using the crucible of 45 mm in diameter, the MERC(Melting and Recycling of Metals by -Cold Crucible) process was designed, manufactured and scaled up to 100-140 mm in diameter. Not only cylindrical sectional crucibles but also rectangular slab sectional crucibles were developed. The maximum power of the high frequency generator is 150 kW and the frequency is 25 kHz. In the MERC, either fragments of stainless steel or tubing and pipings with small section, which were the surrogates of contaminated metallic materials, were continuously supplied together with the flux for the decontamination, followed by melting in the crucible and pulling down by the precise withdrawal system ensuring the melt dome to be kept at a suitable level for the melting. The maximal withdrawal velocity employed was 12 mm/min. The Ingot and slab were cut in every 300 mm length by the mechanical saw. They were automatically transported to the outlet of the equipment by the conveying system. Heat efficiency of the MERC was more than 26%. The ingot surface was smooth and crack free, facilitating the removal of radioactive elements concentrated in a slag stuck on the ingot surface. There was no macro segregation inside. Tracer elements of Sr and Hf transferred to the slag, Cs and Zn to the dust. Co and Mn mostly remained in the ingot. However, up to 10% of Co could transfer to the slag. This work was done under the sponsorship of Science and Technology Agency of Japan. (author)

INVESTIGATION OF THE METAL MELTING PROCESS

Directory of Open Access Journals (Sweden)

V. I. Timoshpolskij

2006-01-01

Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

Method of studying polymorphic transformations in melts of metals

International Nuclear Information System (INIS)

Magomedov, A.M.

1986-01-01

This paper presents a method used to study the dynamics of the change in the electrical properties of specimens during melting and crystallization and to quite accurately determine the phase transformation temperatures in melts. A block diagram of the unit for measuring the magnetoresistive effect in melts of metals is shown. The authors found that the strength of the magnetic field affects the magnitude of the jumps associated with the anomalies rather than the temperature range of the polymorphic transformations. The method described accurately determines the transformation temperatures for first- and second-order phase transformations; it does not require the use of complicated and expensive equipment. The measurement time is much shorter and the amount of material needed for studies is much smaller than with the use of any other method. The proposed method can be used to study melts of metals and construct phase deagrams of alloys

Method for preparation of melts of alkali metal chlorides with highly volatile polyvalent metal chlorides

International Nuclear Information System (INIS)

Salyulev, A.B.; Kudyakov, V.Ya.

1990-01-01

A method for production of alkali metal (Cs, Rb, K) chloride melts with highly volatile polyvalent metal chlorides is suggested. The method consists, in saturation of alkali metal chlorides, preheated to the melting point, by volatile component vapours (titanium tetrachloride, molybdenum or tantalum pentachloride) in proportion, corresponding to the composition reguired. The saturation is realized in an evacuated vessel with two heating areas for 1-1.5 h. After gradual levelling of temperature in both areas the product is rapidly cooled. 1 fig.; 1 tab

Surface melting technique of small diameter stainless steel pipe by means of yttrium aluminium garnet laser

International Nuclear Information System (INIS)

Katahira, Fujito; Hirano, Kenji; Tanaka, Yasuhiro; Yoshida, Kazuo; Kuribayashi, Munetaka; Umemoto, Tadahiro

1994-01-01

A new method of surface melting by using a high power yttrium aluminium garnet laser was developed. This method is applicable to a long distance and narrow space, because of the good accessibility of the laser beam through optical fibre.A desensitization of sensitized type 304 stainless steel pipe was demonstrated by using this technique. A melted layer of thickness approximately 200μm had a very finite solidification structure, which contained approximately 1.5% δ-ferrite. The average chemical composition of this layer was almost the same as that of type 304 stainless steel, and a band of 300μm thickness under the melted layer underwent solution heat treatment (SHT).As a result of such surface melting, the melted layer exhibited superior resistance to intergranular stress corrosion cracking (IGSCC). Since the SHT layer is highly resistant to IGSCC generally, it may be possible to improve the IGSCC resistance of base metal to a comparatively deep extent (500μm from the surface) by this technique. ((orig.))

Surface melting technique of small diameter stainless steel pipe by means of yttrium aluminium garnet laser

Energy Technology Data Exchange (ETDEWEB)

Katahira, Fujito (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Hirano, Kenji (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Tanaka, Yasuhiro (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Yoshida, Kazuo (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Kuribayashi, Munetaka (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Umemoto, Tadahiro (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan))

1994-12-01

A new method of surface melting by using a high power yttrium aluminium garnet laser was developed. This method is applicable to a long distance and narrow space, because of the good accessibility of the laser beam through optical fibre.A desensitization of sensitized type 304 stainless steel pipe was demonstrated by using this technique. A melted layer of thickness approximately 200[mu]m had a very finite solidification structure, which contained approximately 1.5% [delta]-ferrite. The average chemical composition of this layer was almost the same as that of type 304 stainless steel, and a band of 300[mu]m thickness under the melted layer underwent solution heat treatment (SHT).As a result of such surface melting, the melted layer exhibited superior resistance to intergranular stress corrosion cracking (IGSCC). Since the SHT layer is highly resistant to IGSCC generally, it may be possible to improve the IGSCC resistance of base metal to a comparatively deep extent (500[mu]m from the surface) by this technique. ((orig.))

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Effects of surface shape on the geometry and surface topography of the melt pool in low-power density laser melting

KAUST Repository

Kim, Youngdeuk

2011-04-15

The quantitative correlations between workpiece volume and melt pool geometry, as well as the flow and thermal features of the melt pool are established. Thermocapillary convections in melt pool with a deformable free surface are investigated with respect to surface shape and laser intensity. When the contact angle between the tangent to the top surface and the vertical wall at the hot center is acute, the free surface flattens, compared with that of the initial free surface. Otherwise, the free surface forms a bowl-like shape with a deep crater and a low peripheral rim when the contact angle at the hot center is obtuse. Increasing the workpiece volume at a fixed laser intensity and a negative radial height gradient cause linear decreases in the geometric size and magnitude of flow and temperature of the melt pool. Conversely, linear increases are observed with a positive radial height gradient. © 2011 American Institute of Chemical Engineers (AIChE).

Experimental study of dynamic fragmentation of shockloaded metals below and above melting

Directory of Open Access Journals (Sweden)

De Rességuier T.

2010-06-01

Full Text Available The breakout and reflection of a strong shock-wave upon the free surface of a metallic sample may lead to ejecta production of many types. Spall fracture is due to tensile stresses which result from the interaction of the incident and the reflected release waves. When the sample remains in solid state, one or several layers of finite thickness, called spalls, can be created and ejected. When melting is initiated during shock-wave propagation, tensile stresses are generated in a liquid medium and lead to the creation of an expanding cloud of liquid debris. This phenomenon, sometimes referred to as microspalling, consists in a dynamic fragmentation process in the melted material. The present paper is devoted to the experimental investigation of the transition from spall fracture in solid state to the micro-spalling process in molten metals. This study, realized on tin and on iron, involves different shock generators (gas gun, pulsed laser… and diagnostics (velocimetry, high-speed optical shadowgraphy, fragments recovery.

Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

International Nuclear Information System (INIS)

Yasavol, N.; Abdollah-zadeh, A.; Ganjali, M.; Alidokht, S.A.

2013-01-01

Highlights: ► Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. ► Microstructural refinements of PLSM led to microhardness enhancement. ► Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2–4 times over that of the base metal.

Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

Energy Technology Data Exchange (ETDEWEB)

Yasavol, N. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Ganjali, M. [Materials and Energy Research Center, P.O. Box 14155-4777, Karaj (Iran, Islamic Republic of); Alidokht, S.A. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

2013-01-15

Highlights: Black-Right-Pointing-Pointer Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. Black-Right-Pointing-Pointer Microstructural refinements of PLSM led to microhardness enhancement. Black-Right-Pointing-Pointer Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2-4 times over that of the base metal.

Containerless solidification of undercooled oxide and metallic eutectic melts

International Nuclear Information System (INIS)

Li Mingjun; Nagashio, Kosuke; Kuribayashi, Kazuhiko

2004-01-01

A high-speed video was employed to monitor the in situ recalescence of undercooled oxide Al 2 O 3 -36.8 at.% ZrO 2 and metallic Ni-18.7 at.% Sn eutectics that were processed on an aero-acoustic levitator and an electromagnetic levitator, respectively. For the oxide eutectic, the entire sample becomes brighter and brighter without any clear recalescence front during spontaneous crystallization. When the sample was seeded at desired undercoolings, crystallization started from the seeding point and then spread through the entire sample. Microstructures of the oxide solidified via both the spontaneous crystallization and external seeding consist of many independent eutectic colonies at the sample surface, indicating that copious nucleation takes place regardless of melt undercooling and solidification mode. For the metallic eutectics, two kinds of recalescence are visualized. The surface and cross sectional microstructures reveal that copious nucleation is also responsible for the formation of independent eutectic colonies distributing within the entire sample. It is not possible to measure the growth velocity of a single eutectic colony using optical techniques under the usual magnification. The conventional nucleation concept derived from single-phase alloys may not be applicable to the free solidification of the undercooled double-phase oxide and metallic eutectic systems

Melting metal waste for volume reduction and decontamination

International Nuclear Information System (INIS)

Copeland, G.L.; Heshmatpour, B.; Heestand, R.L.

1980-01-01

Melt-slagging was investigated as a technique for volume reduction and decontamination of radioactively contaminated scrap metals. Experiments were conducted using several metals and slags in which the partitioning of the contaminant U or Pu to the slag was measured. Concentrations of U or Pu in the metal product of about 1 ppM were achieved for many metals. A volume reduction of 30:1 was achieved for a typical batch of mixed metal scrap. Additionally, the production of granular products was demonstrated with metal shot and crushed slag

Fabrication of friction-reducing texture surface by selective laser melting of ink-printed (SLM-IP) copper (Cu) nanoparticles(NPs)

Science.gov (United States)

Wang, Xinjian; Liu, Junyan; Wang, Yang; Fu, Yanan

2017-02-01

This paper reports a process of selective laser melting of ink-printed (SLM-IP) copper (Cu) nanoparticles(NPs) for the fabrication of full dense Cu friction-reducing texture on the metallic surface in ambient condition. This technique synthesizes pure Cu by chemical reduction route using an organic solvent during laser melting in the atmosphere environment, and provides a flexible additive manufacture approach to form complex friction-reduction texture on the metallic surface. Microtextures of ring and disc arrays have been fabricated on the stainless steel surface by SLM-IP Cu NPs. The friction coefficient has been measured under the lubricating condition of the oil. Disc texture surface (DTS) has a relatively low friction coefficient compared with ring texture surface (RTS), Cu film surface (Cu-FS) and the untreated substrate. The study suggests a further research on SLM-IP approach for complex microstructure or texture manufacturing, possibly realizing its advantage of flexibility.

Effects of surface shape on the geometry and surface topography of the melt pool in low-power density laser melting

KAUST Repository

Kim, Youngdeuk; Kim, Wooseung

2011-01-01

The quantitative correlations between workpiece volume and melt pool geometry, as well as the flow and thermal features of the melt pool are established. Thermocapillary convections in melt pool with a deformable free surface are investigated

Melting, solidification, remelting, and separation of glass and metal

International Nuclear Information System (INIS)

Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

1998-01-01

Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending

The role of noble metals in electric melting of nuclear waste glass

International Nuclear Information System (INIS)

Roth, G.; Weisenburger, S.

1990-01-01

Electrical melting of nuclear waste glass in ceramic melters applies Joule heating, with the molten glass acting as the conductive medium. The local energy release inside the melt relieves from the restriction of external heat addition, allowing to scale up the melter to industrial units. Certainly, that principle makes the melter operation susceptible for changes of the electrical properties of the glass melt. Hence, the melt properties are required to be locally uniform and constant with time. Temporary fluctuations in the feed composition, however, are usually attenuated by the high retention times being in the order of a day and more. More essential for the melter operation are segregation effects occurring systematically. This behaviour can be observed in the case of the so-called noble metal elements Ruthenium, Palladium and Rhodium, belonging to the Platinum metal group. The subject of this paper is to describe the behaviour of the noble metals in electric melting and the problems they can contribute to. The discussion is based on detailed knowledge gained from PAMELA's LEWC processing and from large-scale vitrification of commercial-like waste simulate at INE/KfK. Finally, ways are indicated to solve the noble metal problem technically

Systematic prediction of high-pressure melting curves of transition metals

International Nuclear Information System (INIS)

Hieu, Ho Khac

2014-01-01

The pressure effects on melting temperatures of transition metals have been studied based on the combination of the modified Lindemann criterion with statistical moment method in quantum statistical mechanics. Numerical calculations have been performed for five transition metals including Cu, Pd, Pt, Ni, and Mn up to pressure 100 GPa. Our results are in good and reasonable agreements with available experimental data. This approach gives us a relatively simple method for qualitatively calculating high-pressure melting temperature. Moreover, it can be used to verify future experimental and theoretical works. This research proposes the potential of the combination of statistical moment method and the modified Lindemann criterion on predicting high-pressure melting of materials.

Voltammetric determination of metal impurities on semiconductor surface

International Nuclear Information System (INIS)

Knyazeva, E.P.; Mokrousov, G.M.; Volkova, V.N.

1995-01-01

A modification of voltamperometric method used for analysis of semiconductor surfaces which make it possible to exclude a contact between surface and background solution. This technique is based on solubility of elemental metal forms in low melting electroconductor systems (e.g., in mercury. The voltampere characteristics of amalgams formed are then studied. The suggested method is simple, rapid, and makes it possible to perform a nondestructive qualitative analysis of the sample surface area measuring about 10 -3 cm -2 and more. 4 refs.; 2 figs

Wear resistance of WCp/Duplex Stainless Steel metal matrix composite layers prepared by laser melt injection

NARCIS (Netherlands)

Do Nascimento, A. M.; Ocelik, V.; Ierardi, M. C. F.; De Hosson, J. Th. M.

2008-01-01

Laser Melt Injection (LMI) was used to prepare metal matrix composite layers with a thickness of about 0.7 mm and approximately 10% volume fraction of WC particles in three kinds of Cast Duplex Stainless Steels (CDSSs). WC particles were injected into the molten surface layer using Nd:YAG high power

Treatment of radioactive metallic waste by the electro-slag melting method

International Nuclear Information System (INIS)

Ochiai, Atsuhiro; Nagura, Kanetake; Noura, Tsuyoshi

1983-01-01

The applicability of the electro-slag melting method for treating plutonuim contaminated metallic waste was studied. A 100kg test furnace was built and simulated metallic waste was melted and solidified in this furnace. Waste volume was reduced to 1/25 with a decontamination factor of 25 and the slag and the copper mold are repeatedly usable. The process is expected to be employed in the project of PWTF (Plutonium contaminated Wate Treatment Facilities). (author)

Wüstite in the fusion crust of Almahata Sitta sulfide-metal assemblage MS-166: Evidence for oxygen in metallic melts

Science.gov (United States)

Horstmann, Marian; Humayun, Munir; Harries, Dennis; Langenhorst, Falko; Chabot, Nancy L.; Bischoff, Addi; Zolensky, Michael E.

2013-05-01

Meteorite fusion crusts form during the passage of a meteoroid through the Earth's atmosphere and are highly oxidized intergrowths as documented by the presence of e.g., oxides. The porous and irregular fusion crust surrounding the Almahata Sitta sulfide-metal assemblage MS-166 was found highly enriched in wüstite (Fe1-xO). Frictional heating of the outer portions of the assemblage caused partial melting of predominantly the Fe-sulfide and minor amounts of the outer Ni-rich portions of the originally zoned metal in MS-166. Along with melting significant amounts of oxygen were incorporated into the molten fusion crust and mainly FeS was oxidized and desulfurized to form wüstite. Considerable amounts of FeS were lost due to ablation, whereas the cores of the large metal grains appear largely unmelted leaving behind metal grains and surrounding wüstite-rich material (matte). Metal grains along with the surrounding matte typically form an often highly porous framework of globules interconnected with the matte. Although textures and chemical composition suggest that melting of Fe,Ni metal occurred only partially (Ni-rich rims), there is a trace elemental imprint of siderophile element partitioning influenced by oxygen in the metallic melt as indicated by the behavior of W and Ga, the two elements significantly affected by oxygen in a metallic melt. It is remarkable that MS-166 survived the atmospheric passage as troilite inclusions in iron meteorites are preferentially destroyed.

High-temperature corrosion of metals in the salt and metallic melts containing rare earths

Science.gov (United States)

Karpov, V. V.; Abramov, A. V.; Zhilyakov, A. Yu.; Belikov, S. V.; Volkovich, V. A.; Polovov, I. B.; Rebrin, O. I.

2016-09-01

A complex of independent methods was employed to study the corrosion resistance of molybdenum, zirconium, tantalum and tungsten in chloride, chloride-fluoride and fluoride-oxide melts based on LiCl, CaCl2, NaCl- KCl, LiF, and containing rare earths. Tests were conducted for 30 h at 750-1050 °C. The metals showed excellent corrosion resistance in fused chlorides (the corrosion rates were below 0.0005 g/(m2 h). Despite the presence of chemically active fluoride ions in the chloride-fluoride melts, the metals studied also showed very low corrosion rates, except molybdenum, for which the rate of corrosion was 0,8 g/(m2 h). The corrosion resistance of tantalum was considerably reduced in the fluoride-oxide melts; the corrosion rate was over 1 g/(m2 h) corresponding to the 8-th grade of stability and placing tantalum to the group of "low stability" materials.

Final results of the XR2-1 BWR metallic melt relocation experiment

International Nuclear Information System (INIS)

Gauntt, R.O.; Humphries, L.L.

1997-08-01

This report documents the final results of the XR2-1 boiling water reactor (BWR) metallic melt relocation experiment, conducted at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. The objective of this experiment was to investigate the material relocation processes and relocation pathways in a dry BWR core following a severe nuclear reactor accident such as an unrecovered station blackout accident. The imposed test conditions (initial thermal state and the melt generation rates) simulated the conditions for the postulated accident scenario and the prototypic design of the lower core test section (in composition and in geometry) ensured that thermal masses and physical flow barriers were modeled adequately. The experiment has shown that, under dry core conditions, the metallic core materials that melt and drain from the upper core regions can drain from the core region entirely without formation of robust coherent blockages in the lower core. Temporary blockages that suspended pools of molten metal later melted, allowing the metals to continue draining downward. The test facility and instrumentation are described in detail. The test progression and results are presented and compared to MERIS code analyses. 6 refs., 55 figs., 4 tabs

Improvement of sensitizatiuon in weld metals of austenitic stainless steels by laser surface melting treatment. Report 3. Study on low temperature sensitization in weldments of austenitic stainless steels ans its improvement by laser surface melting treatment; Reza hyomen yoyu shori ni yoru sutenresu ko yosetsu kinzoku no enbinka kaizen. 3. Osutenaito kei sutenresu ko yosetsubu no teion enbinka to reza hyomen yoyu shori ni yoru sono kaizen

Energy Technology Data Exchange (ETDEWEB)

Nishimoto, K. [Osaka Univ., Osaka (Japan). Faculty of Engineering; Mori, H. [Osaka Univ., Osaka (Japan). Graduate School; Yamamura, T. [Mitsubishi Heavy Industries Ltd., Tokyo (Japan)

1997-05-05

Laser surface melting treatment used for the improvement of intergranular corrosion resistance of sensitized austenitic stainless steel weld metal was studied. As a result, it was revealed that as compared to untreated material, sensitization was improved widely and intergranular corrosion resistance was improved to a level of base metal when laser surface melting treatment of sensitized weld metal was carried out. Further, sensitization effect at a condition of laser traveling velocity of 0.00167m/s was slightly insufficient compared to that of laser traveling velocity above 0.00833m/s. This phenomena was caused due to the existence of {delta} ferrite that accelerates the precipitation of Cr carbides inside the laser treatment portion and together with this, the Cr carbides are precipitated in {delta}/{gamma} grain boundary due to the effect of laser heat cycle with insufficient cooling velocity and this has caused desensitization. 16 refs., 13 figs., 3 tabs.

Fragmentation of low-melting metals by collapsing steam bubbles

International Nuclear Information System (INIS)

Benz, R.

1979-08-01

When a hot melt meets a vaporable liquid of lower temperature, explosive vaporisation of the cooler liquid may be the result. This is called a steam explosion if a substantial amount of thermal energy is converted into mechanical energy. One important step in understanding about steam explosions is to explain the surface increase of the hot melt. There are several competing fragmentation hypotheses, but so far there has been no model to describe fragmentation criteria as well as the time curve of surface increase on the basis of physical processes. An overall model is now given for one of the possible fragmentation mechanisms, i.e. the division of the melt by collapsing steam bubbles. The model estimates the surface increase of the melt on the basis of heavy supercooled boiling, the heat transfer connected with it, the transfer of mechanical energy during steam bubble collapse, and the solidification of the melt. The results of the calculations have shown that basic experimental observations, e.g. time and extent of fragmentation, are well presented in the model with regard to their order of magnitude. The model presents a qualitatively correct description of the effects of important influencing factors, e.g. supercooling of the coolant or initial temperature of the melt. (orig.) [de

Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1981-04-01

Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

International Nuclear Information System (INIS)

Sugilal, G.; Agarwal, K.

2017-01-01

Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

Melt-drop technique for the production of high-purity metal powder

International Nuclear Information System (INIS)

Aldinger, F.; Linck, E.; Claussen, N.

1977-01-01

The production of high-purity powders of metals and alloys such as beryllium, titanium alloys, or superalloys is a problem. Oxidation of these materials cannot be avoided. Oxidation occurs in inert gases and even in reducing atmospheres when any gas impurities are present. Therefore, the powder production of these materials has to be performed either in high vacuum or at least in a static atmosphere of inert gas purified immediately before coming into contact with the disintegrating material. These requirements are very well met by the melt-drop technique presented in this paper, especially for coarse powders which must not necessarily be cold-workable. This is true, for example, for superalloys where high-temperature applications require large grain sizes; or in titanium alloys because the final microstructure will be achieved by a thermomechanical treatment. In the case of beryllium and beryllium alloys, where grain sizes <5 μm are desired, further milling is necessary. But the melt-drop technique offers a simple and clean method directly from the purifying process of vacuum melting. In melt-drop processes a liquid metal flows through a nozzle at the bottom of a crucible or the melt is just poured through a sieve. The theory of disintegration of a liquid jet into droplets, dates back to the 19th century. More recent investigations attempted to produce uniformly sized droplets by applying a capillary wave of given wave length to the jet. But this has been done only with non-metallic materials. Evidence is presented to prove the theory and show that this concept is applicable to the production of metal powders with controlled particle size

Experimental study on the surface characteristics of Pd-based bulk metallic glass

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xiang; Sun, Bingli [School of Mechanics and Engineering Science, Zhengzhou University, Zhengzhou 450001 (China); National Center for International Joint Research of Micro-nano Molding Technology, Zhengzhou University, Zhengzhou 450001 (China); Key Laboratory for Micro Molding Technology of Henan Province, Zhengzhou University, Zhengzhou, 450001 (China); Zhao, Na [National Center for International Joint Research of Micro-nano Molding Technology, Zhengzhou University, Zhengzhou 450001 (China); Key Laboratory for Micro Molding Technology of Henan Province, Zhengzhou University, Zhengzhou, 450001 (China); National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450002 (China); Li, Qian, E-mail: qianli@zzu.edu.cn [School of Mechanics and Engineering Science, Zhengzhou University, Zhengzhou 450001 (China); National Center for International Joint Research of Micro-nano Molding Technology, Zhengzhou University, Zhengzhou 450001 (China); Key Laboratory for Micro Molding Technology of Henan Province, Zhengzhou University, Zhengzhou, 450001 (China); National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450002 (China); Hou, Jianhua; Feng, Weina [School of Mechanics and Engineering Science, Zhengzhou University, Zhengzhou 450001 (China); National Center for International Joint Research of Micro-nano Molding Technology, Zhengzhou University, Zhengzhou 450001 (China); Key Laboratory for Micro Molding Technology of Henan Province, Zhengzhou University, Zhengzhou, 450001 (China)

2014-12-01

Highlights: • Wetting behavior of four polymer melts on Pd-based bulk metallic glass was investigated. • From results, in general, the contact angle of polymer on Pd-based BMG decreases with temperature increasing. • We find a critical temperature for each polymer, above this temperature, contact angle on Pd-based BMG does not decrease with temperature increasing. • Surface free energy of Pd-based BMG was estimated by Owens–Wendt method. - Abstract: The metallic glass has many unique and desirable physical and chemical characteristics for their long-range disordered atomic structure, among them the interfacial properties of the metallic glasses are crucial for their applications and manufacturing. In this work, the contact wetting angles between the polymer melts and Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} bulk metallic glass (Pd-BMG) with four kinds of roughness were analyzed. Experiments show the order of four polymers wettability on Pd-BMG was PP > HDPE > COC > PC. The surface free energy of Pd-BMG was estimated by Owens–Wendt method using the contact angles of three testing liquids. Neumann method was also used to further evidence the surface free energy of Pd-BMG comparing with PTFE, mold steels NAK80 and LKM2343ESR. The results provide theoretical and technical supports for the fabrication of metallic glass micro mold and the parameter optimization of polymer micro injection molding.

M551 metals melting experiment. [space manufacturing of aluminum alloys, tantalum alloys, stainless steels

Science.gov (United States)

Li, C. H.; Busch, G.; Creter, C.

1976-01-01

The Metals Melting Skylab Experiment consisted of selectively melting, in sequence, three rotating discs made of aluminum alloy, stainless steel, and tantalum alloy. For comparison, three other discs of the same three materials were similarly melted or welded on the ground. The power source of the melting was an electron beam unit. Results are presented which support the concept that the major difference between ground base and Skylab samples (i.e., large elongated grains in ground base samples versus nearly equiaxed and equal sized grains in Skylab samples) can be explained on the basis of constitutional supercooling, and not on the basis of surface phenomena. Microstructural observations on the weld samples and present explanations for some of these observations are examined. In particular, ripples and their implications to weld solidification were studied. Evidence of pronounced copper segregation in the Skylab A1 weld samples, and the tantalum samples studied, indicates a weld microhardness (and hence strength) that is uniformly higher than the ground base results, which is in agreement with previous predictions. Photographs are shown of the microstructure of the various alloys.

Investigating Planetesimal Evolution by Experiments with Fe-Ni Metallic Melts: Light Element Composition Effects on Trace Element Partitioning Behavior

Science.gov (United States)

Chabot, N. L.

2017-12-01

As planetesimals were heated up in the early Solar System, the formation of Fe-Ni metallic melts was a common occurrence. During planetesimal differentiation, the denser Fe-Ni metallic melts separated from the less dense silicate components, though some meteorites suggest that their parent bodies only experienced partial differentiation. If the Fe-Ni metallic melts did form a central metallic core, the core eventually crystallized to a solid, some of which we sample as iron meteorites. In all of these planetesimal evolution processes, the composition of the Fe-Ni metallic melt influenced the process and the resulting trace element chemical signatures. In particular, the metallic melt's "light element" composition, those elements present in the metallic melt in a significant concentration but with lower atomic masses than Fe, can strongly affect trace element partitioning. Experimental studies have provided critical data to determine the effects of light elements in Fe-Ni metallic melts on trace element partitioning behavior. Here I focus on combining numerous experimental results to identify trace elements that provide unique insight into constraining the light element composition of early Solar System Fe-Ni metallic melts. Experimental studies have been conducted at 1 atm in a variety of Fe-Ni systems to investigate the effects of light elements on trace element partitioning behavior. A frequent experimental examination of the effects of light elements in metallic systems involves producing run products with coexisting solid metal and liquid metal phases. Such solid-metal-liquid-metal experiments have been conducted in the Fe-Ni binary system as well as Fe-Ni systems with S, P, and C. Experiments with O-bearing or Si-bearing Fe-Ni metallic melts do not lend themselves to experiments with coexisting solid metal and liquid metal phases, due to the phase diagrams of these elements, but experiments with two immiscible Fe-Ni metallic melts have provided insight into

Method of melting decontamination of radioactive contaminated metals

International Nuclear Information System (INIS)

Uda, Tatsuhiko; Miura, Noboru; Tsuchiya, Hiroyuki.

1984-01-01

Purpose: To improve the transfer efficiency of radioactive materials into slags. Method: Contaminated metals are melt with adding slagging agent in order to transfer the radioactive materials into the slag, where the slagging agent holds less free energy than that of metal oxides contaminated with radioactive materials in order to promote the transfer of the contaminated materials into the slag layer. This effect can also be attained on metals or alloys other than iron contaminated with radioactive materials. In the case of alloy, the slagging agent is to containing such metal oxide that free energy is less than that of the oxide of metal being the main ingredient element of the alloy. The decontamination effect can further be improved by containing halogenide such as calcium fluoride together with the metal oxide into the slagging agent. (Ikeda, J.)

Water boiling on the corium melt surface under VVER severe accident conditions

International Nuclear Information System (INIS)

Bechta, S.V.; Vitol, S.A.; Krushinov, E.V.; Granovsky, V.S.; Sulatsky, A.A.; Khabensky, V.B.; Lopukh, D.B.; Petrov, Y.B.; Pechenkov, A.Y.

2000-01-01

Experimental results are presented on the interaction of corium melt with water supplied on its surface. The tests were conducted in the 'Rasplav-2' experimental facility. Corium melt was generated by induction melting in the cold crucible. The following data were obtained: heat transfer at boiling water-melt surface interaction, gas and aerosol release, post-interaction solidified corium structure. The corium melt charge had the following composition, mass%: 60% UO 2+x -16% ZrO 2 -15% Fe 2 O 3 -6% Cr 2 O 3 -3% Ni 2 O 3 . The melt surface temperature ranged within 1920-1970 K. (orig.)

Water boiling on the corium melt surface under VVER severe accident conditions

International Nuclear Information System (INIS)

Bechta, S.V.; Vitol, S.A.; Krushinov, E.V.

1999-01-01

Experimental results are presented on the interaction between corium melt and water supplied onto its surface. The tests were conducted on the Rasplav-2' experimental facility. Induction melting in a cold crucible was used to produce the melt. The following data have been obtained: heat transfer at water boiling on the melt surface, aerosol release, structure of the post-interaction solidified corium. The corium melt had the following composition, mass %: 60%UO 2 - 16%ZrO 2 - 15%Fe 2 O 3 - 6%Cr 2 O 3 -3%Ni 2 O 3 . The melt surface temperature was 1650-1700degC. (author)

A slow atomic diffusion process in high-entropy glass-forming metallic melts

Science.gov (United States)

Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

2018-04-01

Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

Application of Ceramic Bond Coating for Reusable Melting Crucible of Metallic Fuel Slugs

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki-Hwan; Song, Hoon; Ko, Young-Mo; Park, Jeong-Yong; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Hong, Ki-Won [Chungnam National University, Daejeon (Korea, Republic of)

2016-10-15

Metal fuel slugs of the driver fuel assembly have been fabricated by injection casting of the fuel alloys under a vacuum state or an inert atmosphere. Traditionally, metal fuel such as a U-Zr alloy system for SFR has been melted in slurry-coated graphite crucibles and cast in slurry-coated quartz tube molds to prevent melt/material interactions. Reactive coatings and porous coatings can be a source of melt contaminations, and fuel losses, respectively. Ceramic Y{sub 2}O{sub 3}, TiC, and TaC coating materials showed no penetration in the protective layer after a melt dipping test. However, the ceramic coating materials showed separations in the coating interface between the substrate and coating layer, or between the coating layer and fuel melt after the dipping test. All plasma-spray coated methods maintained a sound coating state after a dipping test with U-10wt.%Zr melt. A single coating Y{sub 2}O{sub 3}(150) layer and double coating layer of TaC(50)-Y{sub 2}O{sub 3}(100), showed a sound state or little penetration in the protective layer after a dipping test with U-10wt.%Zr-5wt.%RE melt. Injection casting experiments of U-10wt.%Zr and U-10wt.%Zr-5wt.%RE fuel slugs have been performed to investigate the feasibility of a reusable crucible of the metal fuel slugs. U–10wt.%Zr and U–10wt.%Zr–5wt.%RE fuel slugs have been soundly fabricated without significant interactions of the graphite crucibles. Thus, the ceramic plasma-spray coatings are thought to be promising candidate coating methods for a reusable graphite crucible to fabricate metal fuel slugs.

Induction melting of simulated transuranic waste

International Nuclear Information System (INIS)

Tenaglia, R.D.; McCall, J.L.

1983-06-01

Coreless induction melting was investigated as a method to melt and consolidate waste material representative of the transuranic waste (TRU) stored at the Idaho National Engineering Laboratory (INEL). Waste material was introduced onto the surface of a molten cast iron bath in a coreless induction furnace. Waste metallics were incorporated into the bath. Noncombustibles formed a slag which was poured or skimmed from the bath surface. Stack sampling was performed to characterize the off-gas and particulate matter evolved. Experimental melting tests were performed for a variety of types of wastes including metallics, chemical sludge, soil, concrete, and glass. Each test also included a representative level of combustible materials consisting of paper, wood, cloth, polyvinyl chloride and polyethylene. Metallic wastes were readily processed by induction melting with a minimum of slag production. Test waste consisting primarily of chemical sludge provided fluid slags which could be poured from the bath surface. Processing of wastes consisting of soil, concrete, or glass was limited by the inability to achieve fluid slags. It appears from test results that coreless induction melting is a feasible method to process INEL-type waste materials if two problems can be resolved. First, slag fluidity must be improved to facilitate the collection of slags formed from soil, concrete, or glass containing wastes. Secondly, refractory life must be further optimized to permit prolonged processing of the waste materials. The use of a chrome-bearing high-alumina refractory was found to resist slag line attach much better than a magnesia refractory, although some attack was still noted

Computational procedure of a turbulent boundary layer with thermo-capillary effects in laser melted pool with free surface

International Nuclear Information System (INIS)

Benisahnoune, Omar

1996-01-01

A numerical procedure of a turbulent boundary layer with free surface in melted zone of metals is developed to describe interaction between Marangoni convection and turbulence. This study takes into account the phenomena below: Near the surface, vertical motions are damped while stream wise and span wise motions are promoted. Considering a plane surface, the validity of this turbulent model is verified in comparison with experimental results and laminar models. (author) [fr

Water boiling on the corium melt surface under VVER severe accident conditions

Energy Technology Data Exchange (ETDEWEB)

Bechta, S.V.; Vitol, S.A.; Krushinov, E.V.; Granovsky, V.S.; Sulatsky, A.A.; Khabensky, V.B. [Sci. Res. Technol. Inst., Leningrad (Russian Federation); Lopukh, D.B.; Petrov, Y.B.; Pechenkov, A.Y. [St. Petersburg Electrotechnical University (SPbEU), Prof. Popov st 5/3, St. Petersburg (Russian Federation)

2000-01-01

Experimental results are presented on the interaction of corium melt with water supplied on its surface. The tests were conducted in the 'Rasplav-2' experimental facility. Corium melt was generated by induction melting in the cold crucible. The following data were obtained: heat transfer at boiling water-melt surface interaction, gas and aerosol release, post-interaction solidified corium structure. The corium melt charge had the following composition, mass%: 60% UO{sub 2+x}-16% ZrO{sub 2}-15% Fe{sub 2}O{sub 3}-6% Cr{sub 2}O{sub 3}-3% Ni{sub 2}O{sub 3}. The melt surface temperature ranged within 1920-1970 K. (orig.)

Water boiling on the corium melt surface under VVER severe accident conditions

Energy Technology Data Exchange (ETDEWEB)

Bechta, S.V.; Vitol, S.A.; Krushinov, E.V. [Research Institute of Technology, Sosnovy Bor (NITI) (RU)] [and others

1999-07-01

Experimental results are presented on the interaction between corium melt and water supplied onto its surface. The tests were conducted on the Rasplav-2' experimental facility. Induction melting in a cold crucible was used to produce the melt. The following data have been obtained: heat transfer at water boiling on the melt surface, aerosol release, structure of the post-interaction solidified corium. The corium melt had the following composition, mass %: 60%UO{sub 2}- 16%ZrO{sub 2}- 15%Fe{sub 2}O{sub 3} - 6%Cr{sub 2}O{sub 3}-3%Ni{sub 2}O{sub 3}. The melt surface temperature was 1650-1700degC. (author)

Surface characterization and wear behaviour of laser surface melted AISI 316L stainless steel

CSIR Research Space (South Africa)

Kumar, A

2010-01-01

Full Text Available The present study concerns an in depth investigation of the influence of laser surface melting of AISI 316L stainless steel using Ar and N2 as shrouding atmosphere. Laser surface melting has been carried out using a 5 kW continuous wave (CW) fibre...

Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

Energy Technology Data Exchange (ETDEWEB)

none,

2005-11-01

The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

Decontamination method of contaminated metals

International Nuclear Information System (INIS)

Kawamura, Fumio; Ueda, Yoshihiro; Sato, Chikara; Komori, Itaru.

1980-01-01

Purpose: To effectively separate radioactive materials from molten metals in dry-processing method by heating metals contaminated with radioactive materials at a temperature below melting point to oxidize the surface thereof, then heating them to melt and include the radioactive materials into the oxides. Method: Metals contaminated with radioactive materials are heated at a temperature below the melting point thereof in an oxidizing atmosphere to oxidize the surface. Thereafter they are heated to melt at temperature above the melting point of the metals, and the molten metals are separated with the radioactive materials included in the oxides. For instance, radiation-contaminated aluminum pipe placed on the bed of an electrical heating furnace, and heated at 500 0 C which is lower than the melting point 660 0 C of aluminum for 1 - 2 hours while supplying air from an air pipe into the furnace, and an oxide film is formed on the surface of the aluminum pipe. Then, the furnace temperature is increased to 750 0 C wherein molten aluminum is flown down to a container and the oxide film is separated by floating it as the slug on the molten aluminum. (Horiuchi, T.)

Temperatures and enthalpies of melting of alkali-metal perrhenates

International Nuclear Information System (INIS)

Lukas, W.; Gaune-Escard, M.

1982-01-01

Melting temperatures and enthalpies of melting were determined for alkali-metal perrhenates by differential enthalpic analysis using a high-temperature Calvet microcalorimeter. The following values were obtained: for LiReO 4 : 692 K and 24.9 kJ.mol -1 ; for NaReO 4 : 693 K and 33 kJ.mol -1 ; for KReO 4 : 828 K and 36 kJ.mol -1 ; for RbReO 4 : 878 K and 34 kJ.mol -1 ; for CsReO 4 : 893 K and 34 kJ.mol -1 . (author)

Numerical analysis of the effects of non-conventional laser beam geometries during laser melting of metallic materials

International Nuclear Information System (INIS)

Safdar, Shakeel; Li, Lin; Sheikh, M A

2007-01-01

Laser melting is an important industrial activity encountered in a variety of laser manufacturing processes, e.g. selective laser melting, welding, brazing, soldering, glazing, surface alloying, cladding etc. The majority of these processes are carried out by using either circular or rectangular beams. At present, the melt pool characteristics such as melt pool geometry, thermal gradients and cooling rate are controlled by the variation of laser power, spot size or scanning speed. However, the variations in these parameters are often limited by other processing conditions. Although different laser beam modes and intensity distributions have been studied to improve the process, no other laser beam geometries have been investigated. The effect of laser beam geometry on the laser melting process has received very little attention. This paper presents an investigation of the effects of different beam geometries including circular, rectangular and diamond shapes on laser melting of metallic materials. The finite volume method has been used to simulate the transient effects of a moving beam for laser melting of mild steel (EN-43A) taking into account Marangoni and buoyancy convection. The temperature distribution, melt pool geometry, fluid flow velocities and heating/cooling rates have been calculated. Some of the results have been compared with the experimental data

Effects of humidity and surfaces on the melt crystallization of ibuprofen.

Science.gov (United States)

Lee, Dong-Joo; Lee, Suyang; Kim, Il Won

2012-01-01

Melt crystallization of ibuprofen was studied to understand the effects of humidity and surfaces. The molecular self-assembly during the amorphous-to-crystal transformation was examined in terms of the nucleation and growth of the crystals. The crystallization was on Al, Au, and self-assembled monolayers with -CH(3), -OH, and -COOH functional groups. Effects of the humidity were studied at room temperature (18-20 °C) with relative humidity 33%, 75%, and 100%. Effects of the surfaces were observed at -20 °C (relative humidity 36%) to enable close monitoring with slower crystal growth. The nucleation time of ibuprofen was faster at high humidity conditions probably due to the local formation of the unfavorable ibuprofen melt/water interface. The crystal morphologies of ibuprofen were governed by the nature of the surfaces, and they could be associated with the growth kinetics by the Avrami equation. The current study demonstrated the effective control of the melt crystallization of ibuprofen through the melt/atmosphere and melt/surface interfaces.

Application of the zone-melting technique to metal chelate systems-VI A new apparatus for zone-melting chromatography.

Science.gov (United States)

Maeda, S; Kobayashi, H; Ueno, K

1973-07-01

An improved apparatus has been constructed for zone-melting chromatography. An essential feature of the apparatus is that the length of the molten zone can be kept constant during a zone-melting operation, by employing heating and cooling compartments which are separated from each other by double partition plates. Each compartment is heated or cooled with jets of hot or cold air. The apparatus is suitable for organic materials melting in the range between 40 degrees and 180 degrees . The distribution of metal ion along the column after zone melting of copper acetylacetonate in 2-methoxynaphthalene was a smooth curve. The plot of the position of maximum concentration, x(max), against the number of zone passes, n, gave a relationship in accordance with theoretical prediction.

Arctic Sea Ice Basal Melt Onset Variability and Associated Ocean Surface Heating

Science.gov (United States)

Merrick, R. A.; Hutchings, J. K.

2015-12-01

The interannual and regional variability in Arctic sea ice melt has previously been characterized only in terms of surface melting. A focus on the variability in the onset of basal melt is additionally required to understand Arctic melt patterns. Monitoring basal melt provides a glimpse into the importance of ocean heating to sea ice melt. This warming is predominantly through seawater exposure due to lead opening and the associated solar warming at the ocean's surface. We present the temporal variability in basal melt onset observed by ice mass balance buoys throughout the Arctic Ocean since 2003, providing a different perspective than the satellite microwave data used to measure the onset of surface melt. We found that melt onset varies greatly, even for buoys deployed within 100km of each other. Therefore large volumes of data are necessary to accurately estimate the variability of basal melt onset. Once the variability of basal melt onset has been identified, we can investigate how this range has been changing as a response to atmospheric and oceanic warming, changes in ice morphology as well as the intensification of the ice albedo feedback.

An assessment of the melting, boiling, and critical point data of the alkali metals

International Nuclear Information System (INIS)

Ohse, R.W.; Babelot, J.-F.; Magill, J.

1985-01-01

The paper reviews the measured melting, boiling and critical point data of alkali metals. A survey of the static heat generation methods for density and pressure-volume-temperature measurements is given. Measured data on the melting and boiling temperatures of lithium, sodium, potassium, rubidium and caesium are summarised. Also measured critical point data for the same five alkali metals are presented, and discussed. (U.K.)

Observation of melting conditions in selective laser melting of metals (SLM)

Science.gov (United States)

Thombansen, U.; Abels, Peter

2016-03-01

Process observation in 3D printing of metals currently is one of the central challenges. Many companies strive to employ this additive manufacturing process in their production chains in order to gain competitive advantages through added flexibility in product design and embedded features. The new degrees of freedom are accompanied with the challenge to manufacture every detail of the product to the predefined specifications. Products with filigree internal structures for example require a perfect build to deliver the performance that was designed into these structures. Melting conditions determine properties such as grain structure and density of the finished part before it is sent to post processing steps. Monitoring of such melting conditions is still a challenge where the use of photodiodes, pyrometry and camera systems contribute to an overall picture that might identify errors or deviations during the build process. Additional considerations must be made to decide if these sensors are applied coaxially or from a lateral perspective. Furthermore, setting parameters of focal plane array (FPA) sensors are discussed and events that are seen in the machine vision image are compared against the pyrometry data. The resume of the experiments suggests the application of multiple sensors to the selective laser melting process (SLM) as they jointly contribute to an identification of events. These events need to be understood in order to establish cause effect relationships in the future.

Electrodeposition of platinum metals and alloys from chloride melts

Directory of Open Access Journals (Sweden)

Saltykova N.A.

2003-01-01

Full Text Available The structure of platinum metals and their alloys deposited by the electrolysis of chloride melts have been investigated. The cathodic deposits were both in the form of compact layers and dendrites. All the alloys of platinum metals obtained are solid solutions in the whole range of composition. Depending on the experimental conditions the layers had columnar, stratum and spiral (dissipative structures. The stratum and dissipative structures were observed in the case of alloys only.

Saturation of cermets based on titanium carbide and diboride by metal melts

International Nuclear Information System (INIS)

Kitsaj, A.A.; Tsyganova, T.V.; Ordan'yan, S.S.

1985-01-01

Different sintered composites - TiC-Ni(Mo), TiC-Fe (Ni), TiB 2 -Fe (Mo) are studied for their interaction in contact with metal melts at the temperature of liquid phase existence in the cermet. Due to structural and physicochemical similarity of cermets the processes occuring with contact interaction are identical: additional quantity of liquid is imbibed into the cermet resulting in reconstruction of the solid phase frame and volumetric growth of the specimen. Elongation of the specimens permits concluding that the intensity of the solid phase (frame) reconstruction process in the cermet TiC-Fe (Ni) is lower than in TiC-Ni (Mo) and TiB 2 -Fe (Mo) systems. In the TiC-Fe (Ni) cermet it causes prevalence of the processes of diffusional levellng for compositions of the metal-binder and contacting metal over the process of laminar flow of the melt into the specimen. Choosing the composite components it is possible to control intensity of the cermet saturation by the additional quantity of the melt and distribution of the liquid phase in the article volume

Greenland Ice Sheet Surface Temperature, Melt, and Mass Loss: 2000-2006

Science.gov (United States)

Hall, Dorothy K.; Williams, Richard S., Jr.; Luthcke, Scott B.; DiGirolamo, Nocolo

2007-01-01

Extensive melt on the Greenland Ice Sheet has been documented by a variety of ground and satellite measurements in recent years. If the well-documented warming continues in the Arctic, melting of the Greenland Ice Sheet will likely accelerate, contributing to sea-level rise. Modeling studies indicate that an annual or summer temperature rise of 1 C on the ice sheet will increase melt by 20-50% therefore, surface temperature is one of the most important ice-sheet parameters to study for analysis of changes in the mass balance of the ice-sheet. The Greenland Ice Sheet contains enough water to produce a rise in eustatic sea level of up to 7.0 m if the ice were to melt completely. However, even small changes (centimeters) in sea level would cause important economic and societal consequences in the world's major coastal cities thus it is extremely important to monitor changes in the ice-sheet surface temperature and to ultimately quantify these changes in terms of amount of sea-level rise. We have compiled a high-resolution, daily time series of surface temperature of the Greenland Ice Sheet, using the I-km resolution, clear-sky land-surface temperature (LST) standard product from the Moderate-Resolution Imaging Spectroradiometer (MODIS), from 2000 - 2006. We also use Gravity Recovery and Climate Experiment (GRACE) data, averaged over 10-day periods, to measure change in mass of the ice sheet as it melt and snow accumulates. Surface temperature can be used to determine frequency of surface melt, timing of the start and the end of the melt season, and duration of melt. In conjunction with GRACE data, it can also be used to analyze timing of ice-sheet mass loss and gain.

Influence of surface melting effects and availability of reagent ions on LDI-MS efficiency after UV laser irradiation of Pd nanostructures.

Science.gov (United States)

Silina, Yuliya E; Koch, Marcus; Volmer, Dietrich A

2015-03-01

In this study, the influence of surface morphology, reagent ions and surface restructuring effects on atmospheric pressure laser desorption/ionization (LDI) for small molecules after laser irradiation of palladium self-assembled nanoparticular (Pd-NP) structures has been systematically studied. The dominant role of surface morphology during the LDI process, which was previously shown for silicon-based substrates, has not been investigated for metal-based substrates before. In our experiments, we demonstrated that both the presence of reagent ions and surface reorganization effects--in particular, melting--during laser irradiation was required for LDI activity of the substrate. The synthesized Pd nanostructures with diameters ranging from 60 to 180 nm started to melt at similar temperatures, viz. 890-898 K. These materials exhibited different LDI efficiencies, however, with Pd-NP materials being the most effective surface in our experiments. Pd nanostructures of diameters >400-800 nm started to melt at higher temperatures, >1000 K, making such targets more resistant to laser irradiation, with subsequent loss of LDI activity. Our data demonstrated that both melting of the surface structures and the presence of reagent ions were essential for efficient LDI of the investigated low molecular weight compounds. This dependence of LDI on melting points was exploited further to improve the performance of Pd-NP-based sampling targets. For example, adding sodium hypophosphite as reducing agent to Pd electrolyte solutions during synthesis lowered the melting points of the Pd-NP materials and subsequently gave reduced laser fluence requirements for LDI. Copyright © 2015 John Wiley & Sons, Ltd.

Effects of Humidity and Surfaces on the Melt Crystallization of Ibuprofen

Directory of Open Access Journals (Sweden)

Il Won Kim

2012-08-01

Full Text Available Melt crystallization of ibuprofen was studied to understand the effects of humidity and surfaces. The molecular self-assembly during the amorphous-to-crystal transformation was examined in terms of the nucleation and growth of the crystals. The crystallization was on Al, Au, and self-assembled monolayers with –CH₃, –OH, and –COOH functional groups. Effects of the humidity were studied at room temperature (18–20 °C with relative humidity 33%, 75%, and 100%. Effects of the surfaces were observed at −20 °C (relative humidity 36% to enable close monitoring with slower crystal growth. The nucleation time of ibuprofen was faster at high humidity conditions probably due to the local formation of the unfavorable ibuprofen melt/water interface. The crystal morphologies of ibuprofen were governed by the nature of the surfaces, and they could be associated with the growth kinetics by the Avrami equation. The current study demonstrated the effective control of the melt crystallization of ibuprofen through the melt/atmosphere and melt/surface interfaces.

Edge-melting: nanoscale key-mechanism to explain nanoparticle formation from heated TEM grids

Energy Technology Data Exchange (ETDEWEB)

Cesaria, Maura, E-mail: maura.cesaria@le.infn.it [Department of Mathematics and Physics “E. De Giorgi”, University of Salento, Via Arnesano, 73100 Lecce (Italy); Taurino, Antonietta; Catalano, Massimo [Institute for Microelectronics and Microsystems, IMM-CNR, Via Monteroni, 73100 Lecce (Italy); Caricato, Anna Paola; Martino, Maurizio [Department of Mathematics and Physics “E. De Giorgi”, University of Salento, Via Arnesano, 73100 Lecce (Italy)

2016-03-01

Graphical abstract: - Highlights: • Nanoparticle formation from metal grids explained by edge melting as key mechanism. • The inconsistency of bulk phenomenology invoking the vapor pressure is discussed. • Surface-melting and size-dependent evaporation are questioned as unsatisfactory. • Edge-melting: edges, corners, facets invoked as highly thermally unstable surfaces. • The polycrystalline nature of the really occurring metal grids is accounted for. - Abstract: In this study, we examine at both experimental and fundamental levels, the experimental evidence of nanoparticle formation in transmission electron microscopy (TEM) metal grids annealed at temperatures lower than the melting point of the corresponding metal bulk material. Our experimental investigation considers the most thermally unstable TEM grids (i.e. Cu-grids) and inspects the possible sources and mechanisms of contamination of thin films, conventionally deposited on carbon-coated Cu-grids. The investigations are supported by morphological–compositional analyses performed in different regions of the TEM sample. Then, a general model is formulated and discussed in order to explain the grid thermal instability, based on the critical role of edge-melting (i.e. melting initiated at edges and corners of the grid bars), the enhanced rate of evaporation from a liquid surface and the polycristallinity of the grid bars. Hence, we totally disregard conventional arguments such as bulk evaporation and metal vapor pressure and, in order to emphasize and clarify the alternative point of view of our model, we also overview the nano-scale melting phenomenology relevant to our discussion and survey the discrepancies reported in the literature.

Removal of oxides from alkali metal melts by reductive titration to electrical resistance-change end points

Science.gov (United States)

Tsang, Floris Y.

1980-01-01

Alkali metal oxides dissolved in alkali metal melts are reduced with soluble metals which are converted to insoluble oxides. The end points of the reduction is detected as an increase in electrical resistance across an alkali metal ion-conductive membrane interposed between the oxide-containing melt and a material capable of accepting the alkali metal ions from the membrane when a difference in electrical potential, of the appropriate polarity, is established across it. The resistance increase results from blocking of the membrane face by ions of the excess reductant metal, to which the membrane is essentially non-conductive.

Features of bicrystal growth during the directional crystallization of metal melts

Energy Technology Data Exchange (ETDEWEB)

Gubernatorov, V. V.; Sycheva, T. S., E-mail: sych@imp.uran.ru; Gundyrev, V. M.; Akshentsev, Yu. N. [Russian Academy of Sciences, M.N. Mikheev Institute of Metal Physics, Ural Branch (Russian Federation)

2017-03-15

The factors responsible for the formation of different configurations of boundaries between adjacent crystallites during their growth from melt by Bridgman and Czochralski methods have been considered by an of example Fe–20 wt % Ga alloy and Ni bicrystals. It is found that the configuration of intercrystallite boundary is related to the features of crystallite growth, caused by the strained state of intercrystallite and interphase (crystal–melt) boundaries, the difference in the linear thermal expansion coefficients of the crystallite boundaries and bulk, and the shape (geometry) of the bicrystal cross section. It is suggested that the strained state of boundaries and the formation of substructure in crystallites during directional crystallization from metal melt are significantly affected by their deformation under the melt weight.

Preparation of 147Pm metal and the determination of the melting point and phase transformation temperatures

International Nuclear Information System (INIS)

Angelini, P.; Adair, H.L.

1976-07-01

The promethium metal used in the determination of the melting point and phase transformation temperatures was prepared by reduction of promethium oxide with thorium metal at 1600 0 C and distilling the promethium metal into a quartz dome. The melting point and phase transformation temperatures of promethium metal were found to be 1042 +- 5 0 C and 890 +- 5 0 C, respectively. The ratio for the heat of the high-temperature transformation to the heat of fusion was determined to be 0.415

Viscosity measurements on metal melts at high pressure and viscosity calculations for the earth's core

International Nuclear Information System (INIS)

Mineev, Vladimir N; Funtikov, Aleksandr I

2004-01-01

A review is given of experimental and calculated data on the viscosity of iron-based melts on the melting curve. The interest in these data originates in the division of opinion on whether viscosity increases rather moderately or considerably in the high-pressure range. This disagreement is especially pronounced in the interpretation of the values of molten iron and its compounds in the environment of the earth's outer core. The conclusion on a substantial rise in viscosity mostly follows from the universal law, proposed by Brazhkin and Lyapin [1], of viscosity changing along the metal melting curve in the high-pressure range. The review analyzes available experimental and computational data, including the most recent ones. Data on viscosity of metals under shock wave compression in the megabar pressure range are also discussed. It is shown that data on viscosity of metal melts point to a small increase of viscosity on the melting curve. Specifics are discussed of the phase diagram of iron made more complex by the presence of several phase transitions and by the uncertainty in the position of the melting curve in the high-pressure range. Inaccuracies that arise in extrapolating the results of viscosity measurements to the pressure range corresponding to the earth's core environment are pointed out. (reviews of topical problems)

Microstructural and surface modifications and hydroxyapatite coating of Ti-6Al-4V triply periodic minimal surface lattices fabricated by selective laser melting.

Science.gov (United States)

Yan, Chunze; Hao, Liang; Hussein, Ahmed; Wei, Qingsong; Shi, Yusheng

2017-06-01

Ti-6Al-4V Gyroid triply periodic minimal surface (TPMS) lattices were manufactured by selective laser melting (SLM). The as-built Ti-6Al-4V lattices exhibit an out-of-equilibrium microstructure with very fine α' martensitic laths. When subjected to the heat treatment of 1050°C for 4h followed by furnace cooling, the lattices show a homogenous and equilibrium lamellar α+β microstructure with less dislocation and crystallographic defects compared with the as-built α' martensite. The as-built lattices present very rough strut surfaces bonded with plenty of partially melted metal particles. The sand blasting nearly removed all the bonded metal particles, but created many tiny cracks. The HCl etching eliminated these tiny cracks, and subsequent NaOH etching resulted in many small and shallow micro-pits and develops a sodium titanate hydrogel layer on the surfaces of the lattices. When soaked in simulated body fluid (SBF), the Ti-6Al-4V TPMS lattices were covered with a compact and homogeneous biomimetic hydroxyapatite (HA) layer. This work proposes a new method for making Ti-6Al-4V TPMS lattices with a homogenous and equilibrium microstructure and biomimetic HA coating, which show both tough and bioactive characteristics and can be promising materials usable as bone substitutes. Copyright © 2017 Elsevier B.V. All rights reserved.

How much can Greenland melt? An upper bound on mass loss from the Greenland Ice Sheet through surface melting

Science.gov (United States)

Liu, X.; Bassis, J. N.

2015-12-01

With observations showing accelerated mass loss from the Greenland Ice Sheet due to surface melt, the Greenland Ice Sheet is becoming one of the most significant contributors to sea level rise. The contribution of the Greenland Ice Sheet o sea level rise is likely to accelerate in the coming decade and centuries as atmospheric temperatures continue to rise, potentially triggering ever larger surface melt rates. However, at present considerable uncertainty remains in projecting the contribution to sea level of the Greenland Ice Sheet both due to uncertainty in atmospheric forcing and the ice sheet response to climate forcing. Here we seek an upper bound on the contribution of surface melt from the Greenland to sea level rise in the coming century using a surface energy balance model coupled to an englacial model. We use IPCC Representative Concentration Pathways (RCP8.5, RCP6, RCP4.5, RCP2.6) climate scenarios from an ensemble of global climate models in our simulations to project the maximum rate of ice volume loss and related sea-level rise associated with surface melting. To estimate the upper bound, we assume the Greenland Ice Sheet is perpetually covered in thick clouds, which maximize longwave radiation to the ice sheet. We further assume that deposition of black carbon darkens the ice substantially turning it nearly black, substantially reducing its albedo. Although assuming that all melt water not stored in the snow/firn is instantaneously transported off the ice sheet increases mass loss in the short term, refreezing of retained water warms the ice and may lead to more melt in the long term. Hence we examine both assumptions and use the scenario that leads to the most surface melt by 2100. Preliminary models results suggest that under the most aggressive climate forcing, surface melt from the Greenland Ice Sheet contributes ~1 m to sea level by the year 2100. This is a significant contribution and ignores dynamic effects. We also examined a lower bound

Innovative electron-beam welding of high-melting metals

International Nuclear Information System (INIS)

Behr, W.; Reisgen, U.

2007-01-01

Since its establishment as nuclear research plant Juelich in the year 1956, the research centre Juelich (FZJ) is concerned with the material processing of special metals. Among those are, above all, the high-melting refractory metals niobium, molybdenum and tungsten. Electron beam welding has always been considered to be an innovative special welding method; in the FZJ, electron beam welding has, moreover, always been adapted to the increasing demands made by research partners and involved manufacturing and design sectors. From the manual equipment technology right up to highly modern multi-beam technique, the technically feasible for fundamental research has, this way, always been realised. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [de

Self-jumping Mechanism of Melting Frost on Superhydrophobic Surfaces.

Science.gov (United States)

Liu, Xiaolin; Chen, Huawei; Zhao, Zehui; Wang, Yamei; Liu, Hong; Zhang, Deyuan

2017-11-07

Frost accretion on surfaces may cause severe problems and the high-efficiency defrosting methods are still urgently needed in many application fields like heat transfer, optical and electric power system, etc. In this study, a nano-needle superhydrophobic surface is prepared and the frosting/defrosting experiments are conducted on it. Three steps are found in the defrosting process: melting frost shrinking and splitting, instantaneous self-triggered deforming followed by deformation-induced movements (namely, in-situ shaking, rotating, rolling, and self-jumping). The self-jumping performance of the melting frost is extremely fascinating and worth studying due to its capability of evidently shortening the defrosting process and reducing (even avoiding) residual droplets after defrosting. The study on the melting frost self-jumping phenomena demonstrates that the kinetic energy transformed from instantaneous superficial area change in self-triggered deforming step is the intrinsic reason for various melting frost self-propelled movements, and when the transformed energy reaches a certain amount, the self-jumping phenomena occur. And some facilitating conditions for melting frost self-jumping phenomena are also discussed. This work will provide an efficient way for defrosting or an inspiration for further research on defrosting.

The law of corresponding states and surface tension of metals

International Nuclear Information System (INIS)

Digilov, R.

2001-01-01

Full Text: Surface tension of liquid metals is one of fundamental and most important quantities in theory and practice of material processing and its temperature dependence leads to the well-known Marangoni convection. Although currently methods are sufficiently precise to measure the surface tension, there are uncertainties in experimental data and its temperature dependence mainly due to impurity, which even a trace of it strongly affects the results of measurements. The theoretical treatment from the first principles is unwieldy and not always permits one to calculate the surface tension with certainty. Another active research field deals with empirical correlation between the surface tension and bulk thermodynamic properties, which we interpret as a simple consequence of the law of corresponding states. In order to relate the surface tension and to bulk properties of liquid metals the reduced formula is derived by scaling with the melting point T m (0) at p = 0 and atomic volume Ω 0 2/3 at T = 0 K as macroscopic parameters for scaling ε and a characterizing the interatomic potential in metals. The reduced surface tension and the reduced surface entropy obtained in high temperature limit are discussed and compared with the experiment. The reduced temperature coefficient of the surface tension found is a universal constant for the metals of the same structure. It is shown that pressure dependence of the surface tension, so called baric coefficient of the surface tension, can be described by pressure dependence of scaling parameters T m (p) and Ω 0 (p). (author)

Surface modification of the metal plates using continuous electron beam process (CEBP)

International Nuclear Information System (INIS)

Kim, Jisoo; Kim, Jin-Seok; Kang, Eun-Goo; Park, Hyung Wook

2014-01-01

Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined

Surface modification of the metal plates using continuous electron beam process (CEBP)

Energy Technology Data Exchange (ETDEWEB)

Kim, Jisoo, E-mail: kimjisu16@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of); Kim, Jin-Seok, E-mail: totoro22@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Kang, Eun-Goo, E-mail: egkang@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Park, Hyung Wook, E-mail: hwpark@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of)

2014-08-30

Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined.

The marginal fit of selective laser melting-fabricated metal crowns: an in vitro study.

Science.gov (United States)

Xu, Dan; Xiang, Nan; Wei, Bin

2014-12-01

The selective laser melting technique is attracting interest in prosthetic dentistry. The marginal fit is a key criterion for fixed restorations. The purpose of the study was to evaluate the marginal fit of cast cobalt-chromium alloy crowns versus the fit of selective laser melting-fabricated crowns. The marginal gap widths of 36 single crowns (18 selective laser melting-fabricated cobalt-chromium metal crowns and 18 cobalt-chromium cast crowns) were determined with a silicone replica technique. Each crown specimen was cut into 4 sections, and the marginal gap width of each cross section was evaluated by stereomicroscopy (× 100). The Student t test was used to evaluate whether significant differences occurred in the marginal gap widths between the selective laser melting-fabricated and cast cobalt-chromium metal crowns (α=.05). The mean marginal gap width of the cast crowns (170.19 μm) was significantly wider than that of the selective laser melting-fabricated crowns (102.86 μm). Selective laser melting-fabricate cobalt-chromium dental crowns found improved marginal gap widths compared with traditional cast crowns. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

NUMERICAL SIMULATION OF METAL MELT FLOWS IN MOLD CAVITY WITH CERAMIC POROUS MEDIA

Directory of Open Access Journals (Sweden)

Changchun Dong

2016-05-01

Full Text Available Process modeling of metal melt flow in porous media plays an important role in casting of metal matrix composites. In this work, a mathematical model of the metal melt flow in preform ceramic particles was used to simulate the flow behavior in a mold cavity. The effects of fluid viscosity and permeability (mainly affected by porosity of ceramic preforms on the flow behavior were analyzed. The results indicate that ceramic porous media have a significant effect on the flow behavior by contributing to a low filling velocity and sharp pressure drop in the cavity. The pressure drop has a linear relationship with the fluid velocity, and a nonlinear relationship with porosity. When the porosity is relatively small, the pressure drop is extremely large. When porosity exceeds a certain value, the pressure drop is independent of porosity. The relationship between viscosity and porosity is described, and it is shown that the critical porosity changes when the viscosity of the melt changes. However, due to the limited viscosity change, the critical porosity changes by less than 0.043.

Water jet intrusion into hot melt concomitant with direct-contact boiling of water

Energy Technology Data Exchange (ETDEWEB)

Sibamoto, Yasuteru [Japan Atomic Energy Research Inst., Tokai Research Establishment, Tokai, Ibaraki (Japan)

2005-08-01

Boiling of water poured on surface of high-temperature melt (molten metal or metal oxide) provides an efficient means for heat exchange or cooling of melt. The heat transfer surface area can be extended by forcing water into melt. Objectives of the present study are to elucidate key factors of the thermal and hydrodynamic interactions for the water jet injection into melt (Coolant Injection mode). Proposed applications include in in-vessel heat exchangers for liquid metal reactor and emergency measures for cooling of molten core debris in severe accidents of light water reactor. Water penetration into melt may occurs also as a result of fuel-coolant interaction (FCI) in modes other than CI, it is anticipated that the present study contributes to understand the fundamental mechanism of the FCI process. The previous works have been limited on understanding the melt-water interaction phenomena in the water-injection mode because of difficulty in experimental measurement where boiling occurs in opaque invisible hot melt unlike the melt-injection mode. We conducted visualization and measurement of melt-water-vapor multiphase flow phenomena by using a high-frame-rate neutron radiography technique and newly-developed probes. Although limited knowledge, however, has been gained even such an approach, the experimental data were analyzed deeply by comparing with the knowledge obtained from relevant matters. As a result, we succeeded in revealing several key phenomena and validity in the conditions under which stable heat transfer is established. Moreover, a non-intrusive technique for measurement of the velocity and pressure fields adjacent to a moving free surface is developed. The technique is based on the measurement of fluid surface profile, which is useful for elucidation of flow mechanism accompanied by a free surface like the present phenomena. (author)

Melting temperature and structural transformation of some rare-earth metals

International Nuclear Information System (INIS)

Vu Van Hung; Hoang Van Tich; Dang Thanh Hai

2009-01-01

the pressure dependence of the melting temperatures of rare-earth metals is studied using the equation of states derived from the statistical moment (SMM). SMM studies were carried out order to calculate the Helmholtz free energy of hcp, bcc Dy and fcc, bcc Ce metals at a wide range of temperatures. the stable phase of Dy and Ce metals can be determined by examining the Helmholtz free energy at a given temperature, i, e. the phase that gives the lowest free energy will be stable. For example, we found that at T lower than 1750 K the hcp Dy metal is stable. At T higher than 1750 K the bcc Dy metal is also stable. Thus 1750 K marks the phase transition temperature of Dy metal. These findings are in agreement with previous experiments. (author)

Microstructure and properties of high chrome steel roller after laser surface melting

International Nuclear Information System (INIS)

Li Meiyan; Wang Yong; Han Bin; Zhao Weimin; Han Tao

2009-01-01

Laser surface melting of high chrome steels was achieved by a 5 kW continuous wave CO 2 laser. The microstructure of the laser surface-melted steels was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffractometry, and the hardness profiles were determined by a Vickers hardness tester. The corrosion behavior in 3.5% NaCl solution was studied by electrochemical corrosion equipment. The large carbides of high chrome steels are completely dissolved and ultrafine dendrites of austenite with submicroscopic M 23 C 6 carbides precipitation are formed in the melted zone. The austenite in the melted zone has a high tempering stability. The corrosion resistance of the laser surface-melted steels is significantly improved due to the dissolution of carbides and the increase of the alloying elements in the solid solution as well as the large amount of austenite.

Future projections of the Greenland ice sheet energy balance driving the surface melt

Directory of Open Access Journals (Sweden)

B. Franco

2013-01-01

Full Text Available In this study, simulations at 25 km resolution are performed over the Greenland ice sheet (GrIS throughout the 20th and 21st centuries, using the regional climate model MAR forced by four RCP scenarios from three CMIP5 global circulation models (GCMs, in order to investigate the projected changes of the surface energy balance (SEB components driving the surface melt. Analysis of 2000–2100 melt anomalies compared to melt results over 1980–1999 reveals an exponential relationship of the GrIS surface melt rate simulated by MAR to the near-surface air temperature (TAS anomalies, mainly due to the surface albedo positive feedback associated with the extension of bare ice areas in summer. On the GrIS margins, the future melt anomalies are preferentially driven by stronger sensible heat fluxes, induced by enhanced warm air advection over the ice sheet. Over the central dry snow zone, the surface albedo positive feedback induced by the increase in summer melt exceeds the negative feedback of heavier snowfall for TAS anomalies higher than 4 °C. In addition to the incoming longwave flux increase associated with the atmosphere warming, GCM-forced MAR simulations project an increase of the cloud cover decreasing the ratio of the incoming shortwave versus longwave radiation and dampening the albedo feedback. However, it should be noted that this trend in the cloud cover is contrary to that simulated by ERA-Interim–forced MAR for recent climate conditions, where the observed melt increase since the 1990s seems mainly to be a consequence of more anticyclonic atmospheric conditions. Finally, no significant change is projected in the length of the melt season, which highlights the importance of solar radiation absorbed by the ice sheet surface in the melt SEB.

Electric arc, water jet cutting of metals

International Nuclear Information System (INIS)

Bruening, D.

1991-01-01

For thermal dismantling and cutting of metallic components, as electric arc, water jet cutting method was developed that can be used for underwater cutting work up to a depth of 20 m. Short-circuiting of a continuously fed electrode wire in contact with the metal generates an electric arc which induces partial melting of the metal, and the water jet surrounding the wire rinses away the molten material, thus making a continuous kerf in the material. The method was also tested and modified to allow larger area, surface cutting and removal of metallic surface coatings. This is achieved by melting parts of the surface with the electric arc and subsequent rinsing by the water jet. The cutting and melting depth for surface removal can be accurately controlled by the operating parameters chosen. (orig./DG) [de

Reduction of Oxidative Melt Loss of Aluminum and Its Alloys

Energy Technology Data Exchange (ETDEWEB)

Dr. Subodh K. Das; Shridas Ningileri

2006-03-17

This project led to an improved understanding of the mechanisms of dross formation. The microstructural evolution in industrial dross samples was determined. Results suggested that dross that forms in layers with structure and composition determined by the local magnesium concentration alone. This finding is supported by fundamental studies of molten metal surfaces. X-ray photoelectron spectroscopy data revealed that only magnesium segregates to the molten aluminum alloy surface and reacts to form a growing oxide layer. X-ray diffraction techniques that were using to investigate an oxidizing molten aluminum alloy surface confirmed for the first time that magnesium oxide is the initial crystalline phase that forms during metal oxidation. The analytical techniques developed in this project are now available to investigate other molten metal surfaces. Based on the improved understanding of dross initiation, formation and growth, technology was developed to minimize melt loss. The concept is based on covering the molten metal surface with a reusable physical barrier. Tests in a laboratory-scale reverberatory furnace confirmed the results of bench-scale tests. The main highlights of the work done include: A clear understanding of the kinetics of dross formation and the effect of different alloying elements on dross formation was obtained. It was determined that the dross evolves in similar ways regardless of the aluminum alloy being melted and the results showed that amorphous aluminum nitride forms first, followed by amorphous magnesium oxide and crystalline magnesium oxide in all alloys that contain magnesium. Evaluation of the molten aluminum alloy surface during melting and holding indicated that magnesium oxide is the first crystalline phase to form during oxidation of a clean aluminum alloy surface. Based on dross evaluation and melt tests it became clear that the major contributing factor to aluminum alloy dross was in the alloys with Mg content. Mg was

Improving the fatigue performance of porous metallic biomaterials produced by Selective Laser Melting.

Science.gov (United States)

Van Hooreweder, Brecht; Apers, Yanni; Lietaert, Karel; Kruth, Jean-Pierre

2017-01-01

This paper provides new insights into the fatigue properties of porous metallic biomaterials produced by additive manufacturing. Cylindrical porous samples with diamond unit cells were produced from Ti6Al4V powder using Selective Laser Melting (SLM). After measuring all morphological and quasi-static properties, compression-compression fatigue tests were performed to determine fatigue strength and to identify important fatigue influencing factors. In a next step, post-SLM treatments were used to improve the fatigue life of these biomaterials by changing the microstructure and by reducing stress concentrators and surface roughness. In particular, the influence of stress relieving, hot isostatic pressing and chemical etching was studied. Analytical and numerical techniques were developed to calculate the maximum local tensile stress in the struts as function of the strut diameter and load. With this method, the variability in the relative density between all samples was taken into account. The local stress in the struts was then used to quantify the exact influence of the applied post-SLM treatments on the fatigue life. A significant improvement of the fatigue life was achieved. Also, the post-SLM treatments, procedures and calculation methods can be applied to different types of porous metallic structures and hence this paper provides useful tools for improving fatigue performance of metallic biomaterials. Additive Manufacturing (AM) techniques such as Selective Laser Melting (SLM) are increasingly being used for producing customized porous metallic biomaterials. These biomaterials are regularly used for biomedical implants and hence a long lifetime is required. In this paper, a set of post-built surface and heat treatments is presented that can be used to significantly improve the fatigue life of porous SLM-Ti6Al4V samples. In addition, a novel and efficient analytical local stress method was developed to accurately quantify the influence of the post

Fractionation of families of major, minor, and trace metals across the melt-vapor interface in volcanic exhalations

Science.gov (United States)

Hinkley, T.K.; Le Cloarec, M.-F.; Lambert, G.

1994-01-01

Chemical families of metals fractionate systematically as they pass from a silicate melt across the interface with the vapor phase and on into a cooled volcanic plume. We measured three groups of metals in a small suite of samples collected on filters from the plumes of Kilauea (Hawaii, USA), Etna (Sicily), and Merapi (Java) volcanoes. These were the major, minor, and trace metals of the alkali and alkaline earth families (K, Rb, Cs, Ca, Sr, Ba), a group of ordinarily rare metals (Cd, Cu, In, Pb, Tl) that are related by their chalcophile affinities, and the radon daughter nuclides 210Po, 210Bi, and 210Pb. The measurements show the range and some details of systematic melt-vapor fractionation within and between these groups of metals. In the plumes of all three volcanoes, the alkali metals are much more abundant than the alkaline earth metals. In the Kilauea plume, the alkali metals are at least six times more abundant than the alkaline earth metals, relative to abundances in the melt; at Etna, the factor is at least 300. Fractionations within each family are, commonly, also distinctive; in the Kilauea plume, in addition to the whole alkaline earth family being depleted, the heaviest metals of the family (Sr, Ba) are progressively more depleted than the light metal Ca. In plumes of fumaroles at Merapi, K/Cs ratios were approximately three orders of magnitude smaller than found in other earth materials. This may represent the largest observed enrichment of the "light ion lithophile" (LIL) metals. Changes in metal ratios were seen through the time of eruption in the plumes of Kilauea and Etna. This may reflect degree of degassing of volatiles, with which metals complex, from the magma bodies. At Kilauea, the changes in fractionation were seen over about three years; fractionation within the alkaline earth family increased, and that between the two families decreased, over that time. All of the ordinarily rare chalcophile metals measured are extremely abundant in

Microstructure and properties of high chrome steel roller after laser surface melting

Energy Technology Data Exchange (ETDEWEB)

Li Meiyan, E-mail: lmy_102411@163.com [College of Electromechanical Engineering, China University of Petroleum, 271 Bei' er Road, Dongying 257061 (China); Wang Yong; Han Bin; Zhao Weimin; Han Tao [College of Electromechanical Engineering, China University of Petroleum, 271 Bei' er Road, Dongying 257061 (China)

2009-06-15

Laser surface melting of high chrome steels was achieved by a 5 kW continuous wave CO{sub 2} laser. The microstructure of the laser surface-melted steels was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffractometry, and the hardness profiles were determined by a Vickers hardness tester. The corrosion behavior in 3.5% NaCl solution was studied by electrochemical corrosion equipment. The large carbides of high chrome steels are completely dissolved and ultrafine dendrites of austenite with submicroscopic M{sub 23}C{sub 6} carbides precipitation are formed in the melted zone. The austenite in the melted zone has a high tempering stability. The corrosion resistance of the laser surface-melted steels is significantly improved due to the dissolution of carbides and the increase of the alloying elements in the solid solution as well as the large amount of austenite.

Experience with melting beta and gamma contaminated metals

International Nuclear Information System (INIS)

Feaugas, J.; Laplante, D.; Puechlong, Y.; Barbusse, R.

1994-01-01

Following a description of the melting facility operated for purposes of decommissioning the G2 and G3 gas-cooled reactors at Marcoule, the physical and radiological characteristics of 4070 tonnes of metal processed to date in the furnace are discussed. Considerable data have been recorded regarding operating and measurement procedures; the results show that secondary wastes account for less than 5 wt% of the processed scrap metal, and that all the 137 Cs is transferred to the dust and slag. During the last two months of 1993, the ingot mold line was replaced by rails on which dollies carrying integral work-form molds can be moved into position beneath the casting ladle. (authors). 21 figs

Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

Energy Technology Data Exchange (ETDEWEB)

Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

2015-01-15

Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

Electrodepositions on Tantalum in Alkali Halide Melts

DEFF Research Database (Denmark)

Barner, Jens H. Von; Jensen, Annemette Hindhede; Christensen, Erik

2013-01-01

Surface layers of tantalum metal were electrodeposited on steel from K2TaF7-LiF-NaF-KF melts. With careful control of the oxide contents dense and adherent deposits could be obtained by pulse plating. In NaCl-KCl-NaF-Na2CO3 and NaCl-KCl-Na2CO3 melts carbonate ions seems to be reduced to carbon in...

Electrodepositions on Tantalum in alkali halide melts

DEFF Research Database (Denmark)

Barner, Jens H. Von; Jensen, Annemette Hindhede; Christensen, Erik

2012-01-01

Surface layers of tantalum metal were electrodeposited on steel from K 2TaF7-LiF-NaF-KF melts. With careful control of the oxide contents dense and adherent deposits could be obtained by pulse plating. In NaCl-KCl-NaF-Na2CO3 and NaCl-KCl-Na2CO 3 melts carbonate ions seems to be reduced to carbon ...

Fabrication of hard cermets by in-situ synthesis and infiltration of metal melts into WC powder compacts

Directory of Open Access Journals (Sweden)

Guanghua Liu

2017-12-01

Full Text Available Hard carbide cermets are prepared by in-situ synthesis and infiltration of metal melts into WC powder compacts. Ni–W and Ni–W–Cr metal melts are in-situ synthesized from thermite reactions and infiltrated into WC powder compacts under high-gravity. During the infiltration, W in the metal melts reacts with WC to form W2C, and more W2C and W are observed at the upper parts of the cermets than the lower parts. The cermets show a maximum hardness of 15.4 GPa, which is higher than most commercial cemented carbides, although they are not fully dense and have a porosity of 15–20%.

Study of structure and surface morphology of two-layer contact Ti/Al metallization

Directory of Open Access Journals (Sweden)

Kirill D. Vanyukhin

2016-06-01

Full Text Available Ti/Al/Ni/Au metallization widely used in the technology of GaN base devices have a very important imperfection i.e. rough surface. There are different opinions about the causes of this imperfection: balling-up of molten aluminum or the appearance of intermetallic melt phases in the Au–Al system. To check the effect of the former cause, we have studied the formation of rough surface after annealing of Ti/Al metallization which is used as a basis of many metallization systems for GaN. The substrates were made from silicon wafers covered with Si3N4 films (0.15 μm. On these substrates we deposited the Ti(12 nm/Al(135 nm metallization system. After the deposition the substrates were annealed in nitrogen for 30 s at 850 °С. The as-annealed specimens were tested for metallization sheet resistivity, appearance and surface morphology. We have shown that during annealing of the Ti/Al metallization system, mutual diffusion of the metals and their active interaction with the formation of intermetallic phases occur. This makes the metallization system more resistant to subsequent annealing, oxidation and chemical etching. After annealing the surface of the Ti/Al metallization system becomes gently matted. However, large hemispherical convex areas (as in the Ti/Al/Ni/Au metallization system do not form. Thus, the hypothesis on the balling-up of molten aluminum on the surface of the Ti/Al metallization system has not been confirmed.

Decontamination of metals by melt refinings/slagging: An annotated bibliography

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development

Decontamination of metals by melt refinings/slagging: An annotated bibliography

Energy Technology Data Exchange (ETDEWEB)

Mizia, R.E. [ed.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

The powerful pulsed electron beam effect on the metallic surfaces

International Nuclear Information System (INIS)

Neklyudov, I.M.; Yuferov, V.B.; Kosik, N.A.; Druj, O.S.; Skibenko, E.I.

2001-01-01

Experimental results of the influence of powerful pulsed electron beams on the surface structure,hardness and corrosion resistance of the Cr18ni10ti steel are presented. The experiments were carried out in the powerful electron accelerators of directional effect VGIK-1 and DIN-2K with an energy up to approx 300 KeV and a power density of 10 9 - 10 11 W/cm 2 for micro- and nanosecond range. The essential influence of the irradiation power density on the material structure was established. Pulsed powerful beam action on metallic surface leads to surface melting,modification of the structure and structure-dependent material properties. The gas emission and mass-spectrometer analysis of the beam-surface interaction were defined

Universal viscosity growth in metallic melts at megabar pressures: the vitreous state of the Earth's inner core

International Nuclear Information System (INIS)

Brazhkin, Vadim V; Lyapin, A G

2000-01-01

Experimental data on and theoretical models for the viscosity of various types of liquids and melts under pressure are reviewed. Experimentally, the least studied melts are those of metals, whose viscosity is considered to be virtually constant along the melting curve. The authors' new approach to the viscosity of melts involves the measurement of the grain size in solidified samples. Measurements on liquid metals at pressures up to 10 GPa using this method show, contrary to the empirical approach, that the melt viscosity grows considerably along the melting curves. Based on the experimental data and on the critical analysis of current theories, a hypothesis of a universal viscosity behavior is introduced for liquids under pressure. Extrapolating the liquid iron results to the pressures and temperatures at the Earth's core reveals that the Earth's outer core is a very viscous melt with viscosity values ranging from 10 2 Pa s to 10 11 Pa s depending on the depth. The Earth's inner core is presumably an ultraviscous (>10 11 Pa s) glass-like liquid - in disagreement with the current idea of a crystalline inner core. The notion of the highly viscous interior of celestial bodies sheds light on many mysteries of planetary geophysics and astronomy. From the analysis of the pressure variation of the melting and glass-transition temperatures, an entirely new concept of a stable metallic vitreous state arises, calling for further experimental and theoretical study. (reviews of topical problems)

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

International Nuclear Information System (INIS)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang

2016-01-01

Highlights: • A general melt-injection-decomposition (MID) route is proposed for the fabrication of oriented metal oxide nanowire arrays. • Four kinds of metal oxide (CuO, Mn_2O_3, Co_3O_4 and Cr_2O_3) nanowire arrays have been realized as examples through the developed MID route. • The mechanism of the developed MID route is discussed using Thermogravimetry and Differential Thermal Analysis technique. • The MID route is a versatile, simple, facile and effective way to prepare different kinds of oriented metal oxide nanowire arrays in the future. - Abstract: In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn_2O_3, Co_3O_4 and Cr_2O_3) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

Melting of the Primitive Mercurian Mantle, Insights into the Origin of Its Surface Composition

Science.gov (United States)

Boujibar, A.; Righter, K.; Rapp, J. F.; Ross, D. K.; Pando, K. M.; Danielson, L. R.; Fontaine, E.

2016-01-01

Recent findings of the MESSENGER mission on Mercury have brought new evidence for its reducing nature, widespread volcanism and surface compositional heteregeneity. MESSENGER also provided major elemental ratios of its surface that can be used to infer large-scale differentiation processes and the thermal history of the planet. Mercury is known as being very reduced, with very low Fe-content and high S and alkali contents on its surface. Its bulk composition is therefore likely close to EH enstatite chondrites. In order to elucidate the origin of the chemical diversity of Mercury's surface, we determined the melting properties of EH enstatite chondrites, at pressures between 1 bar and 3 GPa and oxygen fugacity of IW-3 to IW-5, using piston-cylinder experiments, combined with a previous study on EH4 melting at 1 bar. We found that the presence of Ca-rich sulfide melts induces significant decrease of Ca-content in silicate melts at low pressure and low degree of melting (F). Also at pressures lower than 3 GPa, the SiO2-content decreases with F, while it increases at 3 GPa. This is likely due to the chemical composition of the bulk silicate which has a (Mg+Fe+Ca)/Si ratio very close to 1 and to the change from incongruent to congruent melting of enstatite. We then tested whether the various chemical compositions of Mercury's surface can result from mixing between two melting products of EH chondrites. We found that the majority of the geochemical provinces of Mercury's surface can be explained by mixing of two melts, with the exception of the High-Al plains that require an Al-rich source. Our findings indicate that Mercury's surface could have been produced by polybaric melting of a relatively primitive mantle.

Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

Directory of Open Access Journals (Sweden)

Hui Gon Chun

2015-01-01

Full Text Available High-velocity oxygen-fuel (HVOF thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. The graphite and excessively sprayed oxygen formed carbon oxide gases, and these gases formed porous coating by evolution of the gases. The surface properties were improved by HVOF coating and were improved further by CO2 laser heat treatment (LH. Wear resistance of In718 surface was improved by coating and LH at 25°C and an elevated temperature of 450°C, resulting in reduction of wear trace traces, and was further improved by LH of the coating in reducing wear depth. Corrosion resistance due to coating in sea water was improved by LH. HVOF coating of WC-metal powder on a metal surface and a LH of the coating were highly recommended for the improvement of In718 surface properties, the friction behavior, and wear resistance.

Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

Energy Technology Data Exchange (ETDEWEB)

David Schwam

2012-12-15

This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

Self-diffusion at the melting point: From H2 and N2 to liquid metals

International Nuclear Information System (INIS)

Armstrong, B.H.

1992-01-01

A nominal lower bound to the mean free diffusion time at the melting point T m was obtained earlier which provided a factor-two type estimate for self-diffusion coefficients of the alkali halides, alkali metals, eight other metals, and Ar. The argument was based on the classical Uncertainty Principle applied to the solid crystal, whereby maximum-frequency phonons lose validity as collective excitations and degenerate into aperiodic, single-particle diffusive motion at the melting point. Because of the short time scale of this motion, the perfect-gas diffusion equation and true mass can be used to obtain the self-diffusion coefficient in the Debye approximation to the phonon spectrum. This result for the self-diffusion coefficient also yields the scale factor that determines the order of magnitude of liquid self-diffusion coefficients, which has long been an open question. The earlier theory is summarized and clarified, and the results extended to the more complex molecular liquids H 2 and N 2 . It is also demonstrated that combining Lindemann's melting law with the perfect-gas diffusion equation estimate yields a well-known empirical expression for liquid-metal self-diffusion at T m . Validity of the self-diffusion estimate over a melting temperature range from 14 to more than 1,300 K and over a wide variety of crystals provides strong confirmation for the existence of the specialized diffusive motion at the melting point, as well as confirmation of a relation between the phonon spectrum of the solid crystal and diffusive motion in the melt. 21 refs., 2 tabs

Emerging melt quality control solution technologies for aluminium melt

Directory of Open Access Journals (Sweden)

Arturo Pascual, Jr

2009-11-01

Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

Consolidation of simulated nuclear metallic waste by vacuum coreless induction melting

International Nuclear Information System (INIS)

Montgomery, D.R.

1984-10-01

Vacuum coreless induction melting with bottom pouring has exceeded expectations for simplicity, reliability, and versatility when melting the zirconium and iron eutectic alloy. The melting tests have established that: the eutectic mixture of oxidized Zircaloy 4 hulls mixed with Type 316 stainless steel hulls can be melted at 41 kg/h at 40 kW with a power consumption of 1.03 kWh/kg and a melting temperature of 1260 0 C; the life of a graphite crucible can be expected to be longer by a factor of 4 than was previously projected; the bottom-pour water-cooled copper freeze plug was 100% reliable; a 24-in.-tall stainless steel canister with 1/4-in.-thick walls (6-in. inside diameter) was satisfactory in every respect; an ingot formed from 4 consecutive heats poured into a stainless steel canister appeared to be approx. 99% dense after sectioning; preplaced scrap in the canister can be encapsulated with molten metal to about 99% density; large pieces of Zircaloy 4 and stainless steel scrap can be melted, but have differing melting parameters; the pouring nozzle requires further development to prevent solidified drops from forming at the hole exit after a pour. It is recommended that a large-scale cold mock-up facility be established to refine and test a full-scale vacuum coreless induction melting system. Other options might include further scaled-down experiments to test other alloys and crucible materials under different atmospheric conditions (i.e., air melting). 1 reference, 18 figures, 1 table

Effects of chemical composition of fly ash on efficiency of metal separation in ash-melting of municipal solid waste

Energy Technology Data Exchange (ETDEWEB)

Okada, Takashi, E-mail: t-okada@u-fukui.ac.jp [Laboratory of Solid Waste Disposal Engineering, Graduate School of Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628 (Japan); Tomikawa, Hiroki [Laboratory of Solid Waste Disposal Engineering, Graduate School of Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628 (Japan)

2013-03-15

Highlights: ► Separation of Pb and Zn from Fe and Cu in ash-melting of municipal solid waste. ► Molar ratio of Cl to Na and K in fly ash affected the metal-separation efficiency. ► The low molar ratio and a non-oxidative atmosphere were better for the separation. - Abstract: In the process of metal separation by ash-melting, Fe and Cu in the incineration residue remain in the melting furnace as molten metal, whereas Pb and Zn in the residue are volatilized. This study investigated the effects of the chemical composition of incineration fly ash on the metal-separation efficiency of the ash-melting process. Incineration fly ash with different chemical compositions was melted with bottom ash in a lab-scale reactor, and the efficiency with which Pb and Zn were volatilized preventing the volatilization of Fe and Cu was evaluated. In addition, the behavior of these metals was simulated by thermodynamic equilibrium calculations. Depending on the exhaust gas treatment system used in the incinerator, the relationships among Na, K, and Cl concentrations in the incineration fly ash differed, which affected the efficiency of the metal separation. The amounts of Fe and Cu volatilized decreased by the decrease in the molar ratio of Cl to Na and K in the ash, promoting metal separation. The thermodynamic simulation predicted that the chlorination volatilization of Fe and Cu was prevented by the decrease in the molar ratio, as mentioned before. By melting incineration fly ash with the low molar ratio in a non-oxidative atmosphere, most of the Pb and Zn in the ash were volatilized leaving behind Fe and Cu.

Some regularities of structure and surface layer properties changing of metal materials after electro-erosion machining

International Nuclear Information System (INIS)

Khvostyntsev, K.I.; Kuz'mina, T.S.; Kruglov, V.V.; Lukovkin, G.F.

1982-01-01

Effect of electoerosion machining on the surface state of pearlitic class steel of the 12KhN4MFA type, bronzes BrAMts 9-2 and BrAZhNMts 9-4-4-1, of the alloy PT-3V has been studied. As a result of electroerosion machining (EEM) a transformed layer, presenting overheated and partially melted metal, the structure and hardness of which depend on chemical composition of the materials treated, their tendency to phase transformatins and saturation with introduction elements, is formed on the surface of metal materials

Some regularities of structure and surface layer properties changing of metal materials after electro-erosion machining

Energy Technology Data Exchange (ETDEWEB)

Khvostyntsev, K.I.; Kuz' mina, T.S.; Kruglov, V.V.; Lukovkin, G.F.

1982-01-01

Effect of electoerosion machining on the surface state of pearlitic class steel of the 12KhN4MFA type, bronzes BrAMts 9-2 and BrAZhNMts 9-4-4-1, of the alloy PT-3V has been studied. As a result of electroerosion machining (EEM) a transformed layer, presenting overheated and partially melted metal, the structure and hardness of which depend on chemical composition of the materials treated, their tendency to phase transformatins and saturation with introduction elements, is formed on the surface of metal materials.

Aspects of interaction with melt zalizonikelkysnevyh 4d-metal - Zr, Nb, Mo

Directory of Open Access Journals (Sweden)

Н.О. Шаркіна

2006-01-01

Full Text Available  There are the results of investigation of deoxidizing ability of 4d–metals in Fe–Ni–O melting systems (invars carried out by calorimetry method in isoparabolic calorimeter at 1873 K.

Molecular dynamics for near melting temperatures simulations of metals using modified embedded-atom method

Science.gov (United States)

Etesami, S. Alireza; Asadi, Ebrahim

2018-01-01

Availability of a reliable interatomic potential is one of the major challenges in utilizing molecular dynamics (MD) for simulations of metals at near the melting temperatures and melting point (MP). Here, we propose a novel approach to address this challenge in the concept of modified-embedded-atom (MEAM) interatomic potential; also, we apply the approach on iron, nickel, copper, and aluminum as case studies. We propose adding experimentally available high temperature elastic constants and MP of the element to the list of typical low temperature properties used for the development of MD interatomic potential parameters. We show that the proposed approach results in a reasonable agreement between the MD calculations of melting properties such as latent heat, expansion in melting, liquid structure factor, and solid-liquid interface stiffness and their experimental/computational counterparts. Then, we present the physical properties of mentioned elements near melting temperatures using the new MEAM parameters. We observe that the behavior of elastic constants, heat capacity and thermal linear expansion coefficient at room temperature compared to MP follows an empirical linear relation (α±β × MP) for transition metals. Furthermore, a linear relation between the tetragonal shear modulus and the enthalpy change from room temperature to MP is observed for face-centered cubic materials.

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

Energy Technology Data Exchange (ETDEWEB)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang, E-mail: sgyang@nju.edu.cn

2016-12-30

Highlights: • A general melt-injection-decomposition (MID) route is proposed for the fabrication of oriented metal oxide nanowire arrays. • Four kinds of metal oxide (CuO, Mn{sub 2}O{sub 3}, Co{sub 3}O{sub 4} and Cr{sub 2}O{sub 3}) nanowire arrays have been realized as examples through the developed MID route. • The mechanism of the developed MID route is discussed using Thermogravimetry and Differential Thermal Analysis technique. • The MID route is a versatile, simple, facile and effective way to prepare different kinds of oriented metal oxide nanowire arrays in the future. - Abstract: In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn{sub 2}O{sub 3}, Co{sub 3}O{sub 4} and Cr{sub 2}O{sub 3}) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

Multiscale radar mapping of surface melt over mountain glaciers in High Mountain Asia

Science.gov (United States)

Steiner, N.; McDonald, K. C.

2017-12-01

Glacier melt dominates input for many hydrologic systems in the Himalayan Hindukush region that feed rivers that are critical for downstream ecosystems and hydropower generation in this highly populated area. Deviation in seasonal surface melt timing and duration with a changing climate has the potential to affect up to a billion people on the Indian Subcontinent. Satellite-borne microwave remote sensing has unique capabilities that allow monitoring of numerous landscape processes associated with snowmelt and freeze/thaw state, without many of the limitations in optical-infrared sensors such as solar illumination or atmospheric conditions. The onset of regional freeze/thaw and surface melting transitions determine important surface hydrologic variables like river discharge. Theses regional events are abrupt therefore difficult to observe with low-frequency observation sensors. Recently launched synthetic aperture radar (SAR) onboard the Sentinel-1 A and B satellites from the European Space Agency (ESA) provide wide-swath and high spatial resolution (50-100 m) C-Band SAR observations with observations frequencies not previously available, on the order of 8 to 16 days. The Sentinel SARs provide unique opportunity to study freeze/thaw and mountain glacier melt dynamics at process level scales, spatial and temporal. The melt process of individual glaciers, being fully resolved by imaging radar, will inform on the radiometric scattering physics associated with surface hydrology during the transition from melted to thawed state and during refreeze. Backscatter observations, along with structural information about the surface will be compared with complimentary coarse spatial resolution C-Band radar scatterometers, Advanced Scatterometer (ASCAT Met Op A+B), to understand the sub-pixel contribution of surface melting and freeze/thaw signals. This information will inform on longer-scale records of backscatter from ASCAT, 2006-2017. We present a comparison of polarimetric C

Monitoring device for glass melting furnace

International Nuclear Information System (INIS)

Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

1995-01-01

The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

Microstructures and wear properties of surface treated Ti–36Nb–2Ta–3Zr–0.35O alloy by electron beam melting (EBM)

International Nuclear Information System (INIS)

Chen, Zijin; Liu, Yong; Wu, Hong; Zhang, Weidong; Guo, Wei; Tang, Huiping; Liu, Nan

2015-01-01

Highlights: • Gum metal was firstly modified via electron beam melting method. • The surface hardness and the wear resistance of TNTZO alloys are significantly increased through EBM process. • The phase constitutions and microstructural features of EBM treated TNTZO alloys are sensitive to the processing parameters. • The relationship between the wear property and the surface microstructure of TNTZO alloy is discussed. - Abstract: Ti–36Nb–2Ta–3Zr–0.35O (wt.%) (TNTZO, also called gum metal) alloy was surface treated by electron beam melting (EBM), in order to improve wear properties. The microstructures and phase constitutions of the treated surface were characterized by optical microscopy (OM), scanning electron microscopy (SEM), grazing incidence X-ray diffraction (GIXD) and electron backscattered diffraction (EBSD). The results showed that the martensitic phase and dendrites were formed from the β phase alloy after the EBM treatment, and microstructures in the surface changed with the processing parameters. Compared with the untreated TNTZO alloy, the surface modified TNTZO alloys exhibited higher nano-hardness, 8.0 GPa, and the wear loss was also decreased apparently. The samples treated at a scanning speed of 0.5 m/s exhibited the highest wear resistance due to the fast cooling rate and the precipitation of acicular α″ phase. The relationship between the wear property and the surface microstructure of TNTZO alloy was discussed.

Permeability Study of Austenitic Stainless Steel Surfaces Produced by Selective Laser Melting

Directory of Open Access Journals (Sweden)

Emmanuel Segura-Cardenas

2017-11-01

Full Text Available Selective laser melting (SLM is emerging as a versatile process for fabricating different metal components with acceptable mechanical properties and geometrical accuracy. The process has been used in the manufacturing of several parts (e.g., aerospace or biomedical components, and offers the capability to tailor the performance of several surface and mechanical properties. In this work, permeability properties and surface roughness of stainless steel (SS316L surfaces were evaluated through experimentation with three different laser scanning patterns (chessboard, meander, and stripe, and different sloping angles between the fabricated surface and the laser beam incident on the process. Results showed that for each scanning pattern, the roughness decreased as the sloping angle increased consistently in all experimental trials. Furthermore, in the case of the permeability evaluation, the manufactured surfaces showed changes in properties for each series of experiments performed with different scanning patterns. The chessboard pattern showed a change of 67° to 107° in contact angle, while the meander and stripe patterns showed a variation in contact angle in a range of 65° to 85°. The different scanning strategies in the SLM process resulted in an alternative method for surface enhancement with different hydrophobicity properties, valuable for designing the most appropriate permeability characteristics for specific applications.

Surface Roughness of a 3D-Printed Ni-Cr Alloy Produced by Selective Laser Melting: Effect of Process Parameters.

Science.gov (United States)

Hong, Min-Ho; Son, Jun Sik; Kwon, Tae-Yub

2018-03-01

The selective laser melting (SLM) process parameters, which directly determine the melting behavior of the metallic powders, greatly affect the nanostructure and surface roughness of the resulting 3D object. This study investigated the effect of various laser process parameters (laser power, scan rate, and scan line spacing) on the surface roughness of a nickel-chromium (Ni-Cr) alloy that was three-dimensionally (3D) constructed using SLM. Single-line formation tests were used to determine the optimal laser power of 200 W and scan rate of 98.8 mm/s, which resulted in beads with an optimal profile. In the subsequent multi-layer formation tests, the 3D object with the smoothest surface (Ra = 1.3 μm) was fabricated at a scan line spacing of 60 μm (overlap ratio = 73%). Narrow scan line spacing (and thus large overlap ratios) was preferred over wide scan line spacing to reduce the surface roughness of the 3D body. The findings of this study suggest that the laser power, scan rate, and scan line spacing are the key factors that control the surface quality of Ni-Cr alloys produced by SLM.

Estimation of Melt Ponds over Arctic Sea Ice using MODIS Surface Reflectance Data

Science.gov (United States)

Ding, Y.; Cheng, X.; Liu, J.

2017-12-01

Melt ponds over Arctic sea ice is one of the main factors affecting variability of surface albedo, increasing absorption of solar radiation and further melting of snow and ice. In recent years, a large number of melt ponds have been observed during the melt season in Arctic. Moreover, some studies have suggested that late spring to mid summer melt ponds information promises to improve the prediction skill of seasonal Arctic sea ice minimum. In the study, we extract the melt pond fraction over Arctic sea ice since 2000 using three bands MODIS weekly surface reflectance data by considering the difference of spectral reflectance in ponds, ice and open water. The preliminary comparison shows our derived Arctic-wide melt ponds are in good agreement with that derived by the University of Hamburg, especially at the pond distribution. We analyze seasonal evolution, interannual variability and trend of the melt ponds, as well as the changes of onset and re-freezing. The melt pond fraction shows an asymmetrical growth and decay pattern. The observed melt ponds fraction is almost within 25% in early May and increases rapidly in June and July with a high fraction of more than 40% in the east of Greenland and Beaufort Sea. A significant increasing trend in the melt pond fraction is observed for the period of 2000-2017. The relationship between melt pond fraction and sea ice extent will be also discussed. Key Words: melt ponds, sea ice, Arctic

A multi-component evaporation model for beam melting processes

Science.gov (United States)

Klassen, Alexander; Forster, Vera E.; Körner, Carolin

2017-02-01

In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

Electron beam selectively seals porous metal filters

Science.gov (United States)

Snyder, J. A.; Tulisiak, G.

1968-01-01

Electron beam welding selectively seals the outer surfaces of porous metal filters and impedances used in fluid flow systems. The outer surface can be sealed by melting a thin outer layer of the porous material with an electron beam so that the melted material fills all surface pores.

Reduction of Surface Roughness by Means of Laser Processing over Additive Manufacturing Metal Parts.

Science.gov (United States)

Alfieri, Vittorio; Argenio, Paolo; Caiazzo, Fabrizia; Sergi, Vincenzo

2016-12-31

Optimization of processing parameters and exposure strategies is usually performed in additive manufacturing to set up the process; nevertheless, standards for roughness may not be evenly matched on a single complex part, since surface features depend on the building direction of the part. This paper aims to evaluate post processing treating via laser surface modification by means of scanning optics and beam wobbling to process metal parts resulting from selective laser melting of stainless steel in order to improve surface topography. The results are discussed in terms of roughness, geometry of the fusion zone in the cross-section, microstructural modification, and microhardness so as to assess the effects of laser post processing. The benefits of beam wobbling over linear scanning processing are shown, as heat effects in the base metal are proven to be lower.

On the role of melt flow into the surface structure and porosity development during selective laser melting

International Nuclear Information System (INIS)

Qiu, Chunlei; Panwisawas, Chinnapat; Ward, Mark; Basoalto, Hector C.; Brooks, Jeffery W.; Attallah, Moataz M.

2015-01-01

In this study, the development of surface structure and porosity of Ti–6Al–4V samples fabricated by selective laser melting under different laser scanning speeds and powder layer thicknesses has been studied and correlated with the melt flow behaviour through both experimental and modelling approaches. The as-fabricated samples were investigated using optical microscopy (OM) and scanning electron microscopy (SEM). The interaction between laser beam and powder particles was studied by both high speed imaging observation and computational fluid dynamics (CFD) calculation. It was found that at a high laser power and a fixed powder layer thickness (20 μm), the samples contain particularly low porosity when the laser scanning speeds are below 2700 mm/s. Further increase of scanning speed led to increase of porosity but not significantly. The porosity is even more sensitive to powder layer thickness with the use of thick powder layers (above 40 μm) leading to significant porosity. The increase of porosity with laser scanning speed and powder layer thickness is not inconsistent with the observed increase in surface roughness complicated by increasingly irregular-shaped laser scanned tracks and an increased number of discontinuity and cave-like pores on the top surfaces. The formation of pores and development of rough surfaces were found by both high speed imaging and modelling, to be strongly associated with unstable melt flow and splashing of molten material

Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

International Nuclear Information System (INIS)

Kim, Ki Hwan; Lee, Chong Tak; Lee, Chan Bock; Fielding, R.S.; Kennedy, J.R.

2013-01-01

Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 °C showed that HfN, TiC, ZrC, and Y 2 O 3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 °C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y 2 O 3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y 2 O 3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y 2 O 3 coating

Development of silicon growth techniques from melt with surface heating

Science.gov (United States)

Kravtsov, Anatoly

2018-05-01

The paper contains literary and personal data on the development history of silicon-growing technology with volumetric and surface melt heating. It discusses the advantages and disadvantages of surface-heating technology. Examples are given of the implementation of such processes in the 60s-70s of the last century, and the reasons for the discontinuation of the relevant work. It describes the main solutions for the implementation of crystal growth process with the electron-beam heating of the melt surface, implemented by KEPP EU (Latvia). It discusses differences in the management of the growth process for the crystals with constant diameters compared to the Czochralski method. It lists geometrical and electro-physical properties of the obtained crystals. It describes the possible use of such crystals and the immediate challenges of technology development.

Quantifying the surface energy fluxes in South Greenland during the 2012 high melt episodes using in-situ observations

Directory of Open Access Journals (Sweden)

Robert S. Fausto

2016-09-01

Full Text Available Two high melt episodes occurred on the Greenland ice sheet in July 2012, during which nearly the entire ice sheet surface experienced melting. Observations from an automatic weather station (AWS in the lower ablation area in South Greenland reveal the largest daily melt rates (up to 28 cm d-1 ice equivalent ever recorded on the ice sheet. The two melt episodes lasted 6 days, equivalent to 6% of the June-August melt period, but contributed 14 % to the total annual ablation of 8.5 m ice equivalent. We employ a surface energy balance model driven by AWS data to quantify the relative importance of the energy budget components contributing to melt through the melt season. During the days with largest daily melt rates, surface turbulent heat input peaked at 552 Wm-2, 77 % of the surface melt energy, which is otherwise typically dominated by absorbed solar radiation. We find that rain contributed ca. 7 % to melt during these episodes.

Plasma carburizing with surface micro-melting

Science.gov (United States)

Balanovsky, A. E.; Grechneva, M. V.; Van Huy, Vu; Ponomarev, B. B.

2018-03-01

This paper presents carburizing the surface of 20 low carbon steel using electric arc and graphite prior. A carbon black solution was prepared with graphite powder and sodium silicate in water. A detailed analysis of the phase structure and the distribution profile of the sample hardness after plasma treatment were given. The hardened layer consists of three different zones: 1 – the cemented layer (thin white zone) on the surface, 2 – heat-affected zone (darkly etching structure), 3 – the base metal. The experimental result shows that the various microstructures and micro-hardness profiles were produced depending on the type of graphite coating (percentage of liquid glass) and processing parameters. The experiment proved that the optimum content of liquid glass in graphite coating is 50–87.5%. If the amount of liquid glass is less than 50%, adhesion to metal is insufficient. If liquid glass content is more than 87.5%, carburization of a metal surface does not occur. A mixture of the eutectic lamellar structure, martensite and austenite was obtained by using graphite prior with 67% sodium silicate and the levels of the hardness layer increased to around 1000 HV. The thickness of the cemented layer formed on the surface was around 200 μm. It is hoped that this plasma surface carburizing treatment could improve the tribological resistance properties.

Influence of repetitive pulsed laser irradiation on the surface characteristics of an aluminum alloy in the melting regime

International Nuclear Information System (INIS)

Choi, Sung Ho; Jhang, Kyung Young

2015-01-01

We have investigated the influence of repetitive near-infrared (NIR) pulsed laser shots in the melting regime on the surface characteristics of an aluminum 6061-T6 alloy. Characteristics of interest include surface morphology, surface roughness, and surface hardness in the melted zone as well as the size of the melted zone. For this study, the proper pulse energy for inducing surface melting at one shot is selected using numerical simulations that calculate the variation in temperature at the laser beam spot for various input pulse energies in order to find the proper pulse energy for raising the temperature to the melting point. In this study, 130 mJ was selected as the input energy for a Nd:YAG laser pulse with a duration of 5 ns. The size of the melted zone measured using optical microscopy (OM) increased logarithmically with an increasing shot number. The surface morphology observed by scanning electron microscopy (SEM) clearly showed a re-solidified microstructure evolution after surface melting. The surface roughness and hardness were measured by atomic force microscopy (AFM) and nano-indentation, respectively. The surface roughness showed almost no variation due to the surface texturing after laser shots over 10. The hardness inside the melted zone was lower than that outside the zone because the β'' phase was transformed to a β phase or dissolved into a matrix.

Influence of initial microstructure of aluminium alloy charge after its melting on the hard metal inherited structure

Directory of Open Access Journals (Sweden)

Г. О. Іванов

2016-07-01

Full Text Available Metal properties heredity in the chain- initial hard state > liquid state > final solidified state has always been interesting for metallurgists. It is known that after the primary melting of charge there occurs microheterogenеous non-equilibrium melt with crystal-like groups of atoms and disordered area in it. With increase in temperature the melt approaches the equilibrium microhomogeneous state. The aim of this work is to study the charge microstructure influence on melt fluidity in the light of quasi-crystal model of liquid structure. Influence of isothermal heating on fluidity of aluminium melt, smelted from fine-grained and coarse-grained charge has been investigated. It has been stated that for coarse-grained metal additional melting of crystallization «genes» takes place in 1,4-quick time, as compared to fine-grained. The coefficients of exponential function for our experimental data have been calculated. It has been stated that the exponent depends on the charge microstructure, and multiplier depends on the soaking temperature. On the basis of A. Einstein equation for the calculation of liquid viscosity from the known fraction of admixtures and clean liquid viscosity an analogical equation for fluidity and calculation of quasi-crystals volume share in the melt have been derived. It has been found that the charge grain size affects the speed of quasi-crystals additional melting in the melt. The reference amount of quasi-crystals at the initial moment of large- and fine-grained charge melting has been calculated from our metallographic, experimental and estimated data

Model of fracture of metal melts and the strength of melts under dynamic conditions

International Nuclear Information System (INIS)

Mayer, P. N.; Mayer, A. E.

2015-01-01

The development of a continuum model of deformation and fracture of melts is needed for the description of the behavior of metals in extreme states, in particular, under high-current electron and ultrashort laser irradiation. The model proposed includes the equations of mechanics of a two-phase continuum and the equations of the kinetics of phase transitions. The change (exchange) of the volumes of dispersed and carrier phases and of the number of dispersed particles is described, and the energy and mass exchange between the phases due to phase transitions is taken into account. Molecular dynamic (MD) calculations are carried out with the use of the LAMMPS program. The continuum model is verified by MD, computational, and experimental data. The strength of aluminum, copper, and nickel is determined at various temperatures and strain rates. It is shown that an increase in the strain rate leads to an increase in the strength of a liquid metal, while an increase in temperature leads to a decrease in its strength

Model of fracture of metal melts and the strength of melts under dynamic conditions

Energy Technology Data Exchange (ETDEWEB)

Mayer, P. N., E-mail: polina.nik@mail.ru; Mayer, A. E., E-mail: mayer@csu.ru [Chelyabinsk State University (Russian Federation)

2015-07-15

The development of a continuum model of deformation and fracture of melts is needed for the description of the behavior of metals in extreme states, in particular, under high-current electron and ultrashort laser irradiation. The model proposed includes the equations of mechanics of a two-phase continuum and the equations of the kinetics of phase transitions. The change (exchange) of the volumes of dispersed and carrier phases and of the number of dispersed particles is described, and the energy and mass exchange between the phases due to phase transitions is taken into account. Molecular dynamic (MD) calculations are carried out with the use of the LAMMPS program. The continuum model is verified by MD, computational, and experimental data. The strength of aluminum, copper, and nickel is determined at various temperatures and strain rates. It is shown that an increase in the strain rate leads to an increase in the strength of a liquid metal, while an increase in temperature leads to a decrease in its strength.

Simulation experiment on the flooding behaviour of core melts: KATS-9

International Nuclear Information System (INIS)

Fieg, G.; Massier, H.; Schuetz, W.; Stegmaier, U.; Stern, G.

2000-11-01

For future Light Water Reactors special devices (core catchers) are being developed to prevent containment failure by basement erosion after reactor pressure vessel meltthrough during a core meltdown accident. Quick freezing of the molten core masses is desirable to reduce release of radioactivity. Several concepts of core catcher devices have been proposed based on the spreading of corium melt onto flat surfaces with subsequent water cooling. A KATS-experiment has been performed to investigate the flooding behaviour of high temperature melts using alumina-iron thermite melts as a simulant. The oxidic thermite melt is conditioned by adding other oxides to simulate a realistic corium melt as close as possible in terms of liquidus and solidus temperatures. Before flooding with water, spreading of the separate oxidic and metallic melts has been done in one-dimensional channels with a silicate concrete as the substrate. The flooding rate was, in relation to the melt surface, identical to the flooding rate in EPR. (orig.) [de

Oxidation effects during corium melt in-vessel retention

Energy Technology Data Exchange (ETDEWEB)

Almyashev, V.I.; Granovsky, V.S.; Khabensky, V.B.; Krushinov, E.V.; Sulatsky, A.A.; Vitol, S.A. [Alexandrov Scientific-Research Institute of Technology (NITI), Sosnovy Bor (Russian Federation); Gusarov, V.V. [Ioffe Institute, St. Petersburg (Russian Federation); Bechta, S. [Royal Institute of Technology (KHT), Stockholm (Sweden); Barrachin, M.; Fichot, F. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), St Paul lez Durance (France); Bottomley, P.D., E-mail: paul.bottomley@ec.europa.eu [Joint Research Centre, Institut für Transurane (ITU), Karlsruhe (Germany); Fischer, M. [AREVA GmbH, Erlangen (Germany); Piluso, P. [CEA Cadarache-DEN/DTN/STRI (France)

2016-08-15

Highlights: • Corium–steel interaction tests were re-examined particularly for transient processes. • Oxidation of corium melt was sensitive to oxidant supply and surface characteristics. • Consequences for vessel steel corrosion rates in severe accidents were discussed. - Abstract: In the in-vessel corium retention studies conducted on the Rasplav-3 test facility within the ISTC METCOR-P project and OECD MASCA program, experiments were made to investigate transient processes taking place during the oxidation of prototypic molten corium. Qualitative and quantitative data have been produced on the sensitivity of melt oxidation rate to the type of oxidant, melt composition, molten pool surface characteristics. The oxidation rate is a governing factor for additional heat generation and hydrogen release; also for the time of secondary inversion of oxidic and metallic layers of corium molten pool.

Density Determination of Metallic Melts from Diffuse X-Ray Scattering

Science.gov (United States)

Brauser, N.; Davis, A.; Greenberg, E.; Prakapenka, V. B.; Campbell, A.

2017-12-01

Liquids comprise several important structural components of the deep Earth, for example, the present outer core and a hypothesized magma ocean early in Earth history. However, the physical properties of the constituent materials of these structures at high pressures and temperatures are less well constrained than their crystalline counterparts. Determination of the physical properties of these liquids can inform geophysical models of the composition and structure of the Earth, but methods for studying the physical properties of liquids at high pressure and temperatures are underdeveloped. One proposed method for direct determination of density of a melt requires analysis of the diffuse scattered X-ray signal of the liquid. Among the challenges to applying this technique to high-pressure melts within a laser heated diamond anvil cell are the low signal-to-noise ratio and overlapping diffraction peaks from the crystalline components of the sample assembly interfering with the diffuse scattering from the liquid. Recent advances in instrumentation at synchrotron X-ray sources have made this method more accessible for determination of density of melted material. In this work we present the technique and report the densities of three high-pressure melts of the FCC metals iron, nickel, and gold derived from diffuse scattered X-ray spectra collected from in situ laser-heated diamond anvil cell synchrotron experiments. The results are compared to densities derived from shock wave experiments.

Model of coordination melting of crystals and anisotropy of physical and chemical properties of the surface

Science.gov (United States)

Bokarev, Valery P.; Krasnikov, Gennady Ya

2018-02-01

Based on the evaluation of the properties of crystals, such as surface energy and its anisotropy, the surface melting temperature, the anisotropy of the work function of the electron, and the anisotropy of adsorption, were shown the advantages of the model of coordination melting (MCM) in calculating the surface properties of crystals. The model of coordination melting makes it possible to calculate with an acceptable accuracy the specific surface energy of the crystals, the anisotropy of the surface energy, the habit of the natural crystals, the temperature of surface melting of the crystal, the anisotropy of the electron work function and the anisotropy of the adhesive properties of single-crystal surfaces. The advantage of our model is the simplicity of evaluating the surface properties of the crystal based on the data given in the reference literature. In this case, there is no need for a complex mathematical tool, which is used in calculations using quantum chemistry or modeling by molecular dynamics.

[Research progress in CoCr metal-ceramic alloy fabricated by selective laser melting].

Science.gov (United States)

Yan, X; Lin, H

2018-02-09

Cobalt-chromium alloys have been applied to dental porcelain fused to metal (PFM) restorations over the past decades owing to their excellent corrosion resistance, good biocompatibility and low price. The production of CoCr metal-ceramic restorations has always been based on traditional lost-wax casting techniques. However, in recent years, selective laser melting (SLM) is becoming more and more highly valued by dental laboratories and dental practitioners due to its individuation, precision and efficiency. This paper mainly reviews the recent researches on the production process of copings, microstructure, mechanical property, metal-ceramic bond strength, fit of copings, corrosion resistance and biocompatibility of SLM CoCr metal-ceramic alloy.

Chlorination of uranium oxides in melts of alkali metal chlorides and their mixtures

International Nuclear Information System (INIS)

Vorobej, M.P.; Bevz, A.S.; Skiba, O.V.

1978-01-01

Chlorination of UO 2 , U 3 O 8 , and UO 3 in melts of chlorides of alkali metals and of their mixtures has been studied by thermogravimetric, X-ray phase, and spectrophotometric methods. The thermogravimetric method has been proposed for evaluating the state of uranylcation in the melt; the effect of the composition of the oxide being chlorinated and of the salt-solvent on the composition of the chlorination products has been studied. The effect of the composition of the chlorination products on the stoichiometry of the electrolytic uranium dioxide has been shown

Surface hardening of titanium alloys with melting depth controlled by heat sink

Science.gov (United States)

Oden, Laurance L.; Turner, Paul C.

1995-01-01

A process for forming a hard surface coating on titanium alloys includes providing a piece of material containing titanium having at least a portion of one surface to be hardened. The piece having a portion of a surface to be hardened is contacted on the backside by a suitable heat sink such that the melting depth of said surface to be hardened may be controlled. A hardening material is then deposited as a slurry. Alternate methods of deposition include flame, arc, or plasma spraying, electrodeposition, vapor deposition, or any other deposition method known by those skilled in the art. The surface to be hardened is then selectively melted to the desired depth, dependent on the desired coating thickness, such that a molten pool is formed of the piece surface and the deposited hardening material. Upon cooling a hardened surface is formed.

Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

Energy Technology Data Exchange (ETDEWEB)

Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

2016-06-01

A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

International Nuclear Information System (INIS)

Peng, Hui; Liu, Chang; Guo, Hongbo; Yuan, Yuan; Gong, Shengkai; Xu, Huibin

2016-01-01

A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

Decontamination of metals by melt refining/slagging: First year progress report

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1994-03-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year's progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots

Properties of cemented carbides alloyed by metal melt treatment

International Nuclear Information System (INIS)

Lisovsky, A.F.

2001-01-01

The paper presents the results of investigations into the influence of alloying elements introduced by metal melt treatment (MMT-process) on properties of WC-Co and WC-Ni cemented carbides. Transition metals of the IV - VIll groups (Ti, Zr, Ta, Cr, Re, Ni) and silicon were used as alloying elements. It is shown that the MMT-process allows cemented carbides to be produced whose physico-mechanical properties (bending strength, fracture toughness, total deformation, total work of deformation and fatigue fracture toughness) are superior to those of cemented carbides produced following a traditional powder metallurgy (PM) process. The main mechanism and peculiarities of the influence of alloying elements added by the MMT-process on properties of cemented carbides have been first established. The effect of alloying elements on structure and substructure of phases has been analyzed. (author)

High-temperature oxidation of tungsten covered by layer of glass-enamel melt

International Nuclear Information System (INIS)

Vasnetsova, V.B.; Shardakov, N.T.; Kudyakov, V.Ya.; Deryabin, V.A.

1997-01-01

Corrosion losses of tungsten covered by the layer of glass-enamel melt were determined at 800, 850, 900, 950 deg C. It is shown that the rate of high-temperature oxidation of tungsten decreases after application of glass-enamel melt on its surface. This is probably conditioned by reduction of area of metal interaction with oxidizing atmosphere

Visualization Study of Melt Dispersion Behavior for SFR with a Metallic Fuel under Severe Accidents

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo Heo; Park, Seong Dae; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Jerng, Dong Wook [Jungang Univ., Seoul (Korea, Republic of)

2015-05-15

The safety strategy provides negative reactivity driven by the melt dispersal, so it could reduce the possibility of the recriticality event under a severe triple or more fault scenario for SFR. Since the behavior of the melt dispersion is unpredictable, it depends on the accident condition, particularly core region. While the voided coolant channel region is usually developed in the inner core, the unvoided coolant channel region is formed in the outer core. It is important to confirm the fuel dispersion with the core region, but there are not sufficient existing studies for them. From the existing studies, the coolant vapor pressure is considered as one of driving force to move the melt towards outside of the core. There is a complexity of the phenomena during intermixing of the melt with the coolant after the horizontal melt injections. It is too difficult to understand the several combined mechanisms related to the melt dispersion and the fragmentation. The specific conditions to be well dispersed for the molten metallic fuel were discussed in the experiments with the simulant materials. The each melt behavior was compared to evaluate the melt dispersion under the coolant void condition and the boiling condition.

Comparative analysis of the possibility of applying low-melting metals with the capillary-porous system in tokamak conditions

Energy Technology Data Exchange (ETDEWEB)

Lyublinski, I. E., E-mail: lyublinski@yandex.ru; Vertkov, A. V., E-mail: avertkov@yandex.ru; Semenov, V. V., E-mail: darkfenix2006@mail.ru [OAO Krasnaya Zvezda (Russian Federation)

2016-12-15

The use of capillary-porous systems (CPSs) with liquid Li, Ga, and Sn is considered as an alternative for solving the problem of creating plasma-facing elements (PFEs) of the fusion neutron source (FNS) and the DEMO-type reactor. The main advantages of CPSs with liquid metal compared with hard materials are their stability with respect to the degradation of properties in tokamak conditions and capability of surface self-restoration. The evaluation of applicability of liquid metals is performed on the basis of the analysis of their physical and chemical properties, the interaction with the tokamak plasma, and constructive and process features of in-vessel elements with CPSs implementing the application of these metals in a tokamak. It is shown that the upper limit of the PFE working temperature for all low-melting metals under consideration lies in the range of 550–600°Ð¡. The decisive factor for PFEs with Li is the limitation on the admissible atomic flux into plasma, while for those with Ga and Sn it is the corrosion resistance of construction materials. The upper limit of thermal loads in the steady-state operating mode for the considered promising PFE design with the use of Li, Ga, and Sn is close to 18–20 MW/m{sup 2}. It is seen from the analysis that the use of metals with a low equilibrium vapor pressure of (Ga, Sn) gives no gain in extension of the region of admissible working temperatures of PFEs. However, with respect to the totality of properties, the possibility of implementing the self-restoration and stabilization effect of the liquid surface, the influence on the plasma discharge parameters, and the ability to protect the PFE surface in conditions of plasma perturbations and disruption, lithium is the most attractive liquid metal to create CPS-based PFEs for the tokamak.

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

Science.gov (United States)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang

2016-12-01

In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn2O3, Co3O4 and Cr2O3) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

A new integrated evaluation method of heavy metals pollution control during melting and sintering of MSWI fly ash.

Science.gov (United States)

Li, Rundong; Li, Yanlong; Yang, Tianhua; Wang, Lei; Wang, Weiyun

2015-05-30

Evaluations of technologies for heavy metal control mainly examine the residual and leaching rates of a single heavy metal, such that developed evaluation method have no coordination or uniqueness and are therefore unsuitable for hazard control effect evaluation. An overall pollution toxicity index (OPTI) was established in this paper, based on the developed index, an integrated evaluation method of heavy metal pollution control was established. Application of this method in the melting and sintering of fly ash revealed the following results: The integrated control efficiency of the melting process was higher in all instances than that of the sintering process. The lowest integrated control efficiency of melting was 56.2%, and the highest integrated control efficiency of sintering was 46.6%. Using the same technology, higher integrated control efficiency conditions were all achieved with lower temperatures and shorter times. This study demonstrated the unification and consistency of this method. Copyright © 2015 Elsevier B.V. All rights reserved.

Internal and surface phenomena in metal combustion

Science.gov (United States)

Dreizin, Edward L.; Molodetsky, Irina E.; Law, Chung K.

1995-01-01

Combustion of metals has been widely studied in the past, primarily because of their high oxidation enthalpies. A general understanding of metal combustion has been developed based on the recognition of the existence of both vapor-phase and surface reactions and involvement of the reaction products in the ensuing heterogeneous combustion. However, distinct features often observed in metal particle combustion, such as brightness oscillations and jumps (spearpoints), disruptive burning, and non-symmetric flames are not currently understood. Recent metal combustion experiments using uniform high-temperature metal droplets produced by a novel micro-arc technique have indicated that oxygen dissolves in the interior of burning particles of certain metals and that the subsequent transformations of the metal-oxygen solutions into stoichiometric oxides are accompanied with sufficient heat release to cause observed brightness and temperature jumps. Similar oxygen dissolution has been observed in recent experiments on bulk iron combustion but has not been associated with such dramatic effects. This research addresses heterogeneous metal droplet combustion, specifically focusing on oxygen penetration into the burning metal droplets, and its influence on the metal combustion rate, temperature history, and disruptive burning. A unique feature of the experimental approach is the combination of the microgravity environment with a novel micro-arc Generator of Monodispersed Metal Droplets (GEMMED), ensuring repeatable formation and ignition of uniform metal droplets with controllable initial temperature and velocity. The droplet initial temperatures can be adjusted within a wide range from just above the metal melting point, which provides means to ignite droplets instantly upon entering an oxygen containing environment. Initial droplet velocity will be set equal to zero allowing one to organize metal combustion microgravity experiments in a fashion similar to usual microgravity

Separation of Non-metallic Inclusions from a Fe-Al-O Melt Using a Super-Gravity Field

Science.gov (United States)

Song, Gaoyang; Song, Bo; Guo, Zhancheng; Yang, Yuhou; Song, Mingming

2018-02-01

An innovative method for separating non-metallic inclusions from a high temperature melt using super gravity was systematically investigated. To explore the separation behavior of inclusion particles with densities less than that of metal liquid under a super-gravity field, a Fe-Al-O melt containing Al2O3 particles was treated with different gravity coefficients. Al2O3 particles migrated rapidly towards the reverse direction of the super gravity and gathered in the upper region of the sample. It was hard to find any inclusion particles with sizes greater than 2 μm in the middle and bottom areas. Additionally, the oxygen content in the middle region of the sample could be reduced to 0.0022 mass pct and the maximum removal rate of the oxygen content reached 61.4 pct. The convection in the melt along the direction of the super gravity was not generated by the super-gravity field, and the fluid velocity in the molten melt consisted only of the rotating tangential velocity. Moreover, the motion behavior of the Al2O3 particles was approximatively determined by Stokes' law along the direction of super gravity.

Corrosion behaviour of laser surface melted magnesium alloy AZ91D

International Nuclear Information System (INIS)

Taltavull, C.; Torres, B.; Lopez, A.J.; Rodrigo, P.; Otero, E.; Atrens, A.; Rams, J.

2014-01-01

A high power diode laser (HPDL) was used to produce laser surface melting (LSM) treatments on the surface of the Mg alloy AZ91D. Different treatments with different microstructures were produced by varying the laser-beam power and laser-scanning speed. Corrosion evaluation, using hydrogen evolution and electrochemical measurements, led to a relationship between microstructure and corrosion. Most corrosion rates for LSM treated specimens were within the scatter of the as-received AZ91D, whereas some treatments gave higher corrosion rates and some of the samples had corrosion rates lower than the average of the corrosion rate for AZ91D. There were differences in corroded surface morphology. Nevertheless laser treatments introduced surface discontinuities, which masked the effect of the microstructure. Removing these surface defects decreased the corrosion rate for the laser-treated samples. - Highlights: • Corrosion behavior of AZ91D Mg alloys is intimately related with its microstructure. • Laser surface melting treatments allows surface modification of the microstructure. • Different laser parameters can achieve different microstructures. • Controlling laser parameters can produce different corrosion rates and morphologies. • Increase of surface roughness due to laser treatment is relevant to the corrosion rate

Worker exposures from recycling surface contaminated radioactive scrap metal

International Nuclear Information System (INIS)

Kluk, A.; Phillips, J.W.; Culp, J.

1996-01-01

Current DOE policy permits release from DOE control of real property with residual levels of surficial radioactive contamination if the contamination is below approved guidelines. If the material contains contamination that is evenly distributed throughout its volume (referred to as volumetric contamination), then Departmental approval for release must be obtained in advance. Several DOE sites presently recycle surface contaminated metal, although the quantities are small relative to the quantities of metal processed by typical mini-mills, hence the potential radiation exposures to mill workers from processing DOE metals and the public from the processed metal are at present also a very small fraction of their potential value. The exposures calculated in this analysis are based on 100% of the scrap metal being processed at the maximum contamination levels and are therefore assumed to be maximum values and not likely to occur in actual practice. This paper examines the relationship between the surface contamination limits established under DOE Order 5400.5, open-quotes Radiation Protection of the Public and the Environment,close quotes and radiation exposures to workers involved in the scrap metal recycling process. The analysis is limited to surficial contamination at or below the guideline levels established in DOE Order 5400.5 at the time of release. Workers involved in the melting and subsequent fabrication of products are not considered radiation workers (no requirements for monitoring) and must be considered members of the public. The majority of the exposures calculated in this analysis range from tenths of a millirem per year (mrem/yr) to less than 5 mrem/yr. The incremental risk of cancer associated with these exposures ranges from 10 -8 cancers per year to 10 -6 cancers per year

Metal/sulfide-silicate intergrowth textures in EL3 meteorites: Origin by impact melting on the EL parent body

Science.gov (United States)

van Niekerk, Deon; Keil, Klaus

2011-10-01

We document the petrographic setting and textures of Fe,Ni metal, the mineralogy of metallic assemblages, and the modal mineral abundances in the EL3 meteorites Asuka (A-) 881314, A-882067, Allan Hills 85119, Elephant Moraine (EET) 90299/EET 90992, LaPaz Icefield 03930, MacAlpine Hills (MAC) 02635, MAC 02837/MAC 02839, MAC 88136, Northwest Africa (NWA) 3132, Pecora Escarpment 91020, Queen Alexandra Range (QUE) 93351/QUE 94321, QUE 94594, and higher petrologic type ELs Dar al Gani 1031 (EL4), Sayh al Uhaymir 188 (EL4), MAC 02747 (EL4), QUE 94368 (EL4), and NWA 1222 (EL5). Large metal assemblages (often containing schreibersite and graphite) only occur outside chondrules and are usually intergrown with silicate minerals (euhedral to subhedral enstatite, silica, and feldspar). Sulfides (troilite, daubréelite, and keilite) are also sometimes intergrown with silicates. Numerous authors have shown that metal in enstatite chondrites that are interpreted to have been impact melted contains euhedral crystals of enstatite. We argue that the metal/sulfide-silicate intergrowths in the ELs we studied were also formed during impact melting and that metal in EL3s thus does not retain primitive (i.e., nebular) textures. Likewise, the EL4s are also impact-melt breccias. Modal abundances of metal in the EL3s and EL4s range from approximately 7 to 30 wt%. These abundances overlap or exceed those of EL6s, and this is consistent either with pre-existing heterogeneity in the parent body or with redistribution of metal during impact processes.

Corrosion-resistant metal surfaces

Science.gov (United States)

Sugama, Toshifumi [Wading River, NY

2009-03-24

The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

Dynamic fragmentation of laser shock-melted tin: experiment and modelling

Energy Technology Data Exchange (ETDEWEB)

De Resseguier, T. [CNRS ENSMA, Lab Combust and Deton, F-86961 Futuroscope (France); Signor, L.; Dragon, A. [CNRS ENSMA, Mecan and Phys Mat Lab, F-86961 Futuroscope (France); Signor, L.; Roy, G. [CEA Valduc, 21 - Is-sur-Tille (France)

2010-07-01

Dynamic fragmentation of shock-loaded metals is an issue of considerable importance for both basic science and a variety of technological applications, such as pyrotechnics or inertial confinement fusion, the latter involving high energy laser irradiation of thin metallic shells. Whereas spall fracture in solid materials has been extensively studied for many years, little data can be found yet about the evolution of this phenomenon after partial or full melting on compression or on release. Here, we present an investigation of dynamic fragmentation in laser shock-melted tin, from the 'micro-spall' process (ejection of a cloud of fine droplets) occurring upon reflection of the compressive pulse from the target free surface, to the late rupture observed in the un-spalled melted layer (leading to the formation of larger spherical fragments). Experimental results consist of time-resolved velocity measurements and post-shock observations of recovered targets and fragments. They provide original information regarding the loss of tensile strength associated with melting, the cavitation mechanism likely to occur in the melted metal, the sizes of the subsequent fragments and their ejection velocities. A theoretical description based on an energetic approach adapted to the case of a liquid metal is implemented as a failure criterion in a one-dimensional hydro-code including a multi-phase equation of state for tin. The resulting predictions of the micro-spall process are compared with experimental data. In particular, the use of a new experimental technique to quantify the fragment size distributions leads to a much better agreement with theory than previously reported. Finally, a complementary approach focused on cavitation is proposed to evaluate the role of this phenomenon in the fragmentation of the melted metal. (authors)

Self-jumping Mechanism of Melting Frost on Superhydrophobic Surfaces

OpenAIRE

Liu, Xiaolin; Chen, Huawei; Zhao, Zehui; Wang, Yamei; Liu, Hong; Zhang, Deyuan

2017-01-01

Frost accretion on surfaces may cause severe problems and the high-efficiency defrosting methods are still urgently needed in many application fields like heat transfer, optical and electric power system, etc. In this study, a nano-needle superhydrophobic surface is prepared and the frosting/defrosting experiments are conducted on it. Three steps are found in the defrosting process: melting frost shrinking and splitting, instantaneous self-triggered deforming followed by deformation-induced m...

Thermophysical Property Measurements of Silicon-Transition Metal Alloys

Science.gov (United States)

Banish, R. Michael; Erwin, William R.; Sansoucie, Michael P.; Lee, Jonghyun; Gave, Matthew A.

2014-01-01

Metals and metallic alloys often have high melting temperatures and highly reactive liquids. Processing reactive liquids in containers can result in significant contamination and limited undercooling. This is particularly true for molten silicon and it alloys. Silicon is commonly termed "the universal solvent". The viscosity, surface tension, and density of several silicon-transition metal alloys were determined using the Electrostatic Levitator system at the Marshall Space Flight Center. The temperature dependence of the viscosity followed an Arrhenius dependence, and the surface tension followed a linear temperature dependence. The density of the melts, including the undercooled region, showed a linear behavior as well. Viscosity and surface tension values were obtain for several of the alloys in the undercooled region.

Wetting of polymer melts on coated and uncoated steel surfaces

Science.gov (United States)

Vera, Julie; Contraires, Elise; Brulez, Anne-Catherine; Larochette, Mathieu; Valette, Stéphane; Benayoun, Stéphane

2017-07-01

A comparative study of the wetting of three different commercial polymer melts on various coated and uncoated steel surfaces is described in this report. The wettability of steel and coatings (three different titanium nitride coatings, TiN, TiNOx, TiNOy, a chromium coating, CrN, and a diamond-like carbon coating, DLC) used for mold in polymer processing is determined at different temperatures between 25 °C and 120 °C. Contact angle measurements of melted polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC) on steel and on the different coatings were performed to investigate the wetting behavior under closer-to-processing conditions. Recommendations for good measurement conditions were proposed. Moreover, the surface free energy of each melt polymer was determined. The works of adhesion between all polymers and all substrates were established. Among all tested polymers, the lowest value of the works of adhesion is calculated for ABS and for PC thereafter, and the highest value is calculated for PP. These results will be particularly important for such applications as determining the extent to which these polymers can contribute to the replication quality in injection molding.

Radioactive scrap metal decontamination technology assessment report

International Nuclear Information System (INIS)

Buckentin, J.M.; Damkroger, B.K.; Schlienger, M.E.

1996-04-01

Within the DOE complex there exists a tremendous quantity of radioactive scrap metal. As an example, it is estimated that within the gaseous diffusion plants there exists in excess of 700,000 tons of contaminated stainless steel. At present, valuable material is being disposed of when it could be converted into a high quality product. Liquid metal processing represents a true recycling opportunity for this material. By applying the primary production processes towards the material's decontamination and re-use, the value of the strategic resource is maintained while drastically reducing the volume of material in need of burial. Potential processes for the liquid metal decontamination of radioactively contaminated metal are discussed and contrasted. Opportunities and technology development issues are identified and discussed. The processes compared are: surface decontamination; size reduction, packaging and burial; melting technologies; electric arc melting; plasma arc centrifugal treatment; air induction melting; vacuum induction melting; and vacuum induction melting and electroslag remelting

Results from operation of metal melting electron gun

International Nuclear Information System (INIS)

Balloni, A.J.; Paes, A.C.J.; Miliano, A.C.

1988-09-01

The first results obtained during the operation of metal melting electron gun, of power 30Kw and current 1,2A, developed at IEAv, are presented. Details on operation of beam transport system (composed by magnetic lens and prism), from generation to fusion chamber and cathode construction. Into the fusion chamber the presssure can reach 10 -4 Pa, seeing that the gun test consisted in fusion for purification of approximatelly 1Kg titanium bar. The input average power was 12Kw, and the fusion remainded during 16 minutes. The calculated thermal efficiency was of the order of 10% consistent with the results found out in literature, for this type of gun. (M.C.K.) [pt

Atmospheric river impacts on Greenland Ice Sheet surface melt and mass balance

Science.gov (United States)

Mattingly, K.; Mote, T. L.

2017-12-01

Mass loss from the Greenland Ice Sheet (GrIS) has accelerated during the early part of the 21st Century. Several episodes of widespread GrIS melt in recent years have coincided with intense poleward moisture transport by atmospheric rivers (ARs), suggesting that variability in the frequency and intensity of these events may be an important driver of the surface mass balance (SMB) of the GrIS. ARs may contribute to GrIS surface melt through the greenhouse effect of water vapor, the radiative effects of clouds, condensational latent heating within poleward-advected air masses, and the energy provided by liquid precipitation. However, ARs may also provide significant positive contributions to GrIS SMB through enhanced snow accumulation. Prior research on the role of ARs in Arctic climate has consisted of case studies of ARs associated with major GrIS melt events or examined the effects of poleward moisture flux on Arctic sea ice. In this study, a long-term (1979-2016) record of intense moisture transport events affecting Greenland is compiled using a conventional AR identification algorithm as well as a self-organizing map (SOM) classification applied to integrated water vapor transport (IVT) data from several atmospheric reanalysis datasets. An analysis of AR effects on GrIS melt and SMB is then performed with GrIS surface melt data from passive microwave satellite observations and the Modèle Atmosphérique Régional (MAR) regional climate model. Results show that meltwater production is above normal during and after AR impact days throughout the GrIS during all seasons, with surface melt enhanced most by strong (> 85th percentile IVT) and extreme (> 95th percentile IVT) ARs. This relationship holds at the seasonal scale, as the total amount of water vapor transported to the GrIS by ARs is significantly greater during above-normal melt seasons. ARs exert a more complex influence on SMB. Normal (< 85th percentile IVT) ARs generally do not have a substantial impact on

Analysis and optimisation of vertical surface roughness in micro selective laser melting

International Nuclear Information System (INIS)

Abele, Eberhard; Kniepkamp, Michael

2015-01-01

Surface roughness is a major disadvantage of many additive manufacturing technologies like selective laser melting (SLM) compared to established processes like milling or drilling. With recent advancements the resolution of the SLM process could be increased to layer heights of less than 10 μm leading to a new process called micro selective laser melting (μSLM). The purpose of this paper is to analyze the influence of the μSLM process parameters and exposure strategies on the morphology of vertical surfaces. Contour scanning using varying process parameters was used to increase the surface quality. It is shown that it is possible to achieve average surface roughness of less than 1.7 μm using low scan speeds compared to 8–10 μm without contour scanning. Furthermore it is shown that a contour exposure prior to the core exposure leads to surface defects and thus increased roughness. (paper)

Computational dynamics of laser alloyed metallic materials for improved corrosion performance: computational dynamics of laser alloyed metallic materials

CSIR Research Space (South Africa)

Fatoba, OS

2016-04-01

Full Text Available Laser alloying is a material processing method which utilizes the high power density available from defocused laser beam to melt both metal coatings and a part of the underlying substrate. Since melting occur solitary at the surface, large...

Mechanism of anodic oxidation of molybdenum and tungsten in nitrate-nitrite melts

International Nuclear Information System (INIS)

Yurkinskij, V.P.; Firsova, E.G.; Morachevskij, A.G.

1987-01-01

The mechanism of anode oxidation of tungsten and molybdenum in NaNO 3 -KNO 3 (50 mass %) nitrate-nitrite melts with NaNO 2 -KNO 2 (0.5-50 mass %) addition and in NaNO 2 -KNO 2 (35 mole %) nitrite melt in the 516-580 K temperature range is studied. It is supposed that the process of anode dissloving of the mentioned metals in nitrite melt and nitrate-nitrite mixtures is two-electron. Formation of oxide passivating film is possible under electrolysis on the anode surface, the film is then dissolved in nitrate-nitrite melt with formation of molybdates or tungstates

Fundamentals of Melt infiltration for the Preparation of Supported Metal Catalysts.The Case of Co/SiO2 Fischer-Tropsch Synthesis

NARCIS (Netherlands)

Eggenhuisen, T.M.|info:eu-repo/dai/nl/313959498; den Breejen, J.P.|info:eu-repo/dai/nl/304837318; Verdoes, D.; de Jongh, P.E.|info:eu-repo/dai/nl/186125372; de Jong, K.P.|info:eu-repo/dai/nl/06885580X

2013-01-01

We explored melt infiltration of mesoporous silica supports to prepare supported metal catalysts with high loadings and controllable particle sizes. Melting of Co(NO3)2 ·6H2O in the presence of silica supports was studied in situ with differential scanning calorimetry. The melting point depression

The dynamics of nucleation and growth of a particle in the ternary alloy melt with anisotropic surface tension.

Science.gov (United States)

Chen, Ming-Wen; Li, Lin-Yan; Guo, Hui-Min

2017-08-28

The dynamics of nucleation and growth of a particle affected by anisotropic surface tension in the ternary alloy melt is studied. The uniformly valid asymptotic solution for temperature field, concentration field, and interface evolution of nucleation and particle growth is obtained by means of the multiple variable expansion method. The asymptotic solution reveals the critical radius of nucleation in the ternary alloy melt and an inward melting mechanism of the particle induced by the anisotropic effect of surface tension. The critical radius of nucleation is dependent on isotropic surface tension, temperature undercooling, and constitutional undercooling in the ternary alloy melt, and the solute diffusion melt decreases the critical radius of nucleation. Immediately after a nucleus forms in the initial stage of solidification, the anisotropic effect of surface tension makes some parts of its interface grow inward while some parts grow outward. Until the inward melting attains a certain distance (which is defined as "the melting depth"), these parts of interface start to grow outward with other parts. The interface of the particle evolves into an ear-like deformation, whose inner diameter may be less than two times the critical radius of nucleation within a short time in the initial stage of solidification. The solute diffusion in the ternary alloy melt decreases the effect of anisotropic surface tension on the interface deformation.

Effect of complex alloying of powder materials on properties of laser melted surface layers

International Nuclear Information System (INIS)

Tesker, E.I.; Gur'ev, V.A.; Elistratov, V.S.; Savchenko, A.N.

2001-01-01

Quality and properties of laser melted surface layers produced using self-fluxing powder mixture of Ni-Cr-B-Si system and the same powders with enhanced Fe content alloyed with Co, Ti, Nb, Mo have been investigated. Composition of powder material is determined which does not cause of defect formation under laser melting and makes possible to produce a good mechanical and tribological properties of treated surface [ru

Onset and end of the summer melt season over sea ice: thermal structure and surface energy perspective from SHEBA

Energy Technology Data Exchange (ETDEWEB)

Persson, P.O.G. [University of Colorado, Cooperative Institute for Research in Environmental Sciences (CIRES), Boulder, CO (United States); National Oceanic and Atmospheric Administration/Earth Systems Research Laboratory, Physical Sciences Division (NOAA/ESRL/PSD), Boulder, CO (United States)

2012-09-15

Various measurements from the Surface Heat Flux of the Arctic Ocean (SHEBA) experiment have been combined to study structures and processes producing the onset and end of summer melt over Arctic sea ice. The analysis links the surface energy budget to free-troposphere synoptic variables, clouds, precipitation, and in-ice temperatures. The key results are (1) SHEBA melt-season transitions are associated with atmospheric synoptic events (2) onset of melt clearly occurs on May 28, while the end of melt is produced by a sequence of three atmospheric storm events over a 28-day period producing step-like reductions in the net surface energy flux. The last one occurs on August 22.; (3) melt onset is primarily due to large increases in the downwelling longwave radiation and modest decreases in the surface albedo; (4) decreases in the downwelling longwave radiation occur for all end-of-melt transition steps, while increases in surface albedo occur for the first two; (5) decreases in downwelling shortwave radiation contribute only to the first end-of-melt transition step; (6) springtime free-tropospheric warming preconditions the atmosphere-ice system for the subsequent melt onset; and (7) melt-season transitions also mark transitions in system responses to radiative energy flux changes because of invariant melt-season surface temperatures. The extensive SHEBA observations enable an understanding of the complex processes not available from other field program data. The analysis provides a basis for future testing of the generality of the results, and contributes to better physical understanding of multi-year analyses of melt-season trends from less extensive data sets. (orig.)

Volatilization behavior of transactinides from metal surfaces and melts (thermochemical calculation); Verfluechtigungsverhalten der Transaktinoide von Metalloberflaechen und aus Schmelzen (Thermochemische Kalkulation)

Energy Technology Data Exchange (ETDEWEB)

Eichler, B

2003-01-01

Volatilization properties of elements with the atomic numbers Z=104 to 116 are determined on the basis of empirical relations. These empirical correlations are deduced from the analysis of thermochemical data of metallic elements in the periodic table and their relations to the material constant: Structure specific connections are shown to exist between the electron densities at the 'Wigner-Seitz' cell borders of metals and the specific surface energies of solid metals with hexagonal, cubic face-centred, cubic body-centred and rhombohedral lattices. Analogously, structure specific relations can be found between the standard enthalpies of the gaseous monoatomic metals and their surface energies. Linear correlations with exceptionally high correlation coefficients are observed between the standard sublimation enthalpies of isotypic metals in the dimeric state and the surface energies. Volatilization properties are deduced for the transactinides on the basis of these established relations, applying a predicted structure and further empirical correlations. These volatilization properties are in detail: the standard enthalpies of the gaseous monomers; the standard sublimation enthalpies of the dimers; the standard dissociation enthalpies of the dimers; the standard enthalpies of adsorption on metal surfaces; the volatilization enthalpies from molten metals, and the standard formation enthalpies of hetero binuclear intermetallic molecules. Thermochemical constants required for the calculation of the intermetallic interactions are determined using the Miedema model. The closed systematic approach facilitate: the assessment of the calculated data considering the agreement with known rules of metal chemistry, trends in the 7{sup t}h row and along the groups of the periodic table, the coherence of the data, and the action of closed shell effects in the electron configurations. From the obtained data conclusions are possible regarding the design of volatilization

Modeling of velocity field for vacuum induction melting process

Institute of Scientific and Technical Information of China (English)

CHEN Bo; JIANG Zhi-guo; LIU Kui; LI Yi-yi

2005-01-01

The numerical simulation for the recirculating flow of melting of an electromagnetically stirred alloy in a cylindrical induction furnace crucible was presented. Inductive currents and electromagnetic body forces in the alloy under three different solenoid frequencies and three different melting powers were calculated, and then the forces were adopted in the fluid flow equations to simulate the flow of the alloy and the behavior of the free surface. The relationship between the height of the electromagnetic stirring meniscus, melting power, and solenoid frequency was derived based on the law of mass conservation. The results show that the inductive currents and the electromagnetic forces vary with the frequency, melting power, and the physical properties of metal. The velocity and the height of the meniscus increase with the increase of the melting power and the decrease of the solenoid frequency.

Effect of electric arc, gas oxygen torch and induction melting techniques on the marginal accuracy of cast base-metal and noble metal-ceramic crowns.

Science.gov (United States)

Gómez-Cogolludo, Pablo; Castillo-Oyagüe, Raquel; Lynch, Christopher D; Suárez-García, María-Jesús

2013-09-01

The aim of this study was to identify the most appropriate alloy composition and melting technique by evaluating the marginal accuracy of cast metal-ceramic crowns. Seventy standardised stainless-steel abutments were prepared to receive metal-ceramic crowns and were randomly divided into four alloy groups: Group 1: palladium-gold (Pd-Au), Group 2: nickel-chromium-titanium (Ni-Cr-Ti), Group 3: nickel-chromium (Ni-Cr) and Group 4: titanium (Ti). Groups 1, 2 and 3 were in turn subdivided to be melted and cast using: (a) gas oxygen torch and centrifugal casting machine (TC) or (b) induction and centrifugal casting machine (IC). Group 4 was melted and cast using electric arc and vacuum/pressure machine (EV). All of the metal-ceramic crowns were luted with glass-ionomer cement. The marginal fit was measured under an optical microscope before and after cementation using image analysis software. All data was subjected to two-way analysis of variance (ANOVA). Duncan's multiple range test was run for post-hoc comparisons. The Student's t-test was used to investigate the influence of cementation (α=0.05). Uncemented Pd-Au/TC samples achieved the best marginal adaptation, while the worst fit corresponded to the luted Ti/EV crowns. Pd-Au/TC, Ni-Cr and Ti restorations demonstrated significantly increased misfit after cementation. The Ni-Cr-Ti alloy was the most predictable in terms of differences in misfit when either torch or induction was applied before or after cementation. Cemented titanium crowns exceeded the clinically acceptable limit of 120μm. The combination of alloy composition, melting technique, casting method and luting process influences the vertical seal of cast metal-ceramic crowns. An accurate use of the gas oxygen torch may overcome the results attained with the induction system concerning the marginal adaptation of fixed dental prostheses. Copyright © 2013 Elsevier Ltd. All rights reserved.

Are Vicinal Metal Surfaces Stable?

DEFF Research Database (Denmark)

Frenken, J. W. M.; Stoltze, Per

1999-01-01

We use effective medium theory to demonstrate that the energies of many metal surfaces are lowered when these surfaces are replaced by facets with lower-index orientations. This implies that the low-temperature equilibrium shapes of many metal crystals should be heavily faceted. The predicted...... instability of vicinal metal surfaces is at variance with the almost generally observed stability of these surfaces. We argue that the unstable orientations undergo a defaceting transition at relatively low temperatures, driven by the high vibrational entropy of steps....

Hard magnetic properties and coercivity mechanism of melt-spun Misch Metal-Fe-B alloy

Energy Technology Data Exchange (ETDEWEB)

Quan, Ningtao; Luo, Yang, E-mail: eluoyang@foxmail.com; Yan, Wenlong; Yuan, Chao; Yu, Dunbo; Sun, Liang; Lu, Shuo; Li, Hongwei; Zhang, Hongbin

2017-09-01

Highlights: • Melt-spun MM{sub 13}Fe{sub 81}B{sub 6} alloy shows that the distributions of the La, Ce, Pr, Nd, Fe and B elements is uniformly distributed, and the grain size is in the range of 30–40 nm, it can be seen that Pr-rich and La-rich phases concentrated on grain boundaries, which resulted in the coercivity augment with the increase of MMFe{sub 2} content, and the grain size is around 40–50 nm in MM{sub 16}Fe{sub 78}B{sub 6}. • There is a significant formation of MMFe{sub 2} with abundant Pr and La, and a small amount of Ce and Nd enriched at the interfacial region in MM{sub 16}Fe{sub 78}B{sub 6}, thus an inhomogeneous region was formed. It is considered that the inhomogeneous region is effective in increasing the coercivity. • The optimum-quenched MM{sub 13}Fe{sub 81}B{sub 6} alloy have been shown to exhibit a coercive force of 6.9 kOe and an energy product of 8.5 MGOe, which is superior to anisotropic ferrite magnets of 4.5 MGOe. - Abstract: Magnetic and structural properties of Misch Metal (MM)-Fe-B alloys, were examined in the melt-spun ribbons. Melt-spun MM-Fe-B samples were prepared at the surface velocities of 18–30 m/s. Crystalline structure and their room-temperature magnetization characteristics were analyzed, and the optimum surface velocity of 20 m/s and nominal composition of MM{sub 13}Fe{sub 81}B{sub 6} were obtained. Microstructural analyses indicate that the grain size is approximately 30–50 nm in the alloys with the optimum characteristics. In the MM{sub 16}Fe{sub 78}B{sub 6} alloys, Pr-rich and La-rich phases concentrated on grain boundaries, which resulted in the coercivity augment with the increase of MMFe{sub 2} content. Dependence of coercivity on applied magnetic field suggested that the mechanism of coercivity in moderate MM-content samples was inhomogeneous domain wall pinning type. The melt-spun ribbons in the optimum condition exhibit a coercive force of 6.9 kOe and an energy product of 8.5 MGOe, which can be used as

Sediment plume response to surface melting and supraglacial lake drainages on the Greenland ice sheet

DEFF Research Database (Denmark)

Chu, Vena W.; Smith, Laurence C; Rennermalm, Asa K.

2009-01-01

) supraglacial lake drainage events from MODIS. Results confirm that the origin of the sediment plume is meltwater release from the ice sheet. Interannual variations in plume area reflect interannual variations in surface melting. Plumes appear almost immediately with seasonal surface-melt onset, provided...... the estuary is free of landfast sea ice. A seasonal hysteresis between melt extent and plume area suggests late-season exhaustion in sediment supply. Analysis of plume sensitivity to supraglacial events is less conclusive, with 69% of melt pulses and 38% of lake drainage events triggering an increase in plume...... area. We conclude that remote sensing of sediment plume behavior offers a novel tool for detecting the presence, timing and interannual variability of meltwater release from the ice sheet....

On the glass transition of the one-component metallic melts

Czech Academy of Sciences Publication Activity Database

Fedorchenko, Alexander I.

2017-01-01

Roč. 475, October (2017), s. 362-367 ISSN 0022-0248 Institutional support: RVO:61388998 Keywords : equilibrium and non-equilibrium solidification * criterion of the phase transition scenario * one-component metal melts Subject RIV: BJ - Thermodynamics OBOR OECD: Thermodynamics Impact factor: 1.751, year: 2016 http://ac.els-cdn.com/S0022024817304281/1-s2.0-S0022024817304281-main.pdf?_tid=a12ba97e-873b-11e7-b6be-00000aacb35e&acdnat=1503407763_5cdbcdb15d504baf5f8dfb94886b3100

Retrograde Melting and Internal Liquid Gettering in Silicon

Energy Technology Data Exchange (ETDEWEB)

Hudelson, Steve; Newman, Bonna K.; Bernardis, Sarah; Fenning, David P.; Bertoni, Mariana I.; Marcus, Matthew A.; Fakra, Sirine C.; Lai, Barry; Buonassisi, Tonio

2011-07-01

Retrograde melting (melting upon cooling) is observed in silicon doped with 3d transition metals, via synchrotron-based temperature-dependent X-ray microprobe measurements. Liquid metal-silicon droplets formed via retrograde melting act as efficient sinks for metal impurities dissolved within the silicon matrix. Cooling results in decomposition of the homogeneous liquid phase into solid multiple-metal alloy precipitates. These phenomena represent a novel pathway for engineering impurities in semiconductor-based systems.

Continuum model of tensile fracture of metal melts and its application to a problem of high-current electron irradiation of metals

International Nuclear Information System (INIS)

Mayer, Alexander E.; Mayer, Polina N.

2015-01-01

A continuum model of the metal melt fracture is formulated on the basis of the continuum mechanics and theory of metastable liquid. A character of temperature and strain rate dependences of the tensile strength that is predicted by the continuum model is verified, and parameters of the model are fitted with the use of the results of the molecular dynamics simulations for ultra-high strain rates (≥1–10/ns). A comparison with experimental data from literature is also presented for Al and Ni melts. Using the continuum model, the dynamic tensile strength of initially uniform melts of Al, Cu, Ni, Fe, Ti, and Pb within a wide range of strain rates (from 1–10/ms to 100/ns) and temperatures (from melting temperature up to 70–80% of critical temperature) is calculated. The model is applied to numerical investigation of a problem of the high-current electron irradiation of Al, Cu, and Fe targets

Realization of Copper Melting Point for Thermocouple Calibrations

Directory of Open Access Journals (Sweden)

Y. A. ABDELAZIZ

2011-08-01

Full Text Available Although the temperature stability and uncertainty of the freezing plateau is better than that of the melting plateau in most of the thermometry fixed points, but realization of melting plateaus are easier than that of freezing plateaus for metal fixed points. It will be convenient if the melting points can be used instead of the freezing points in calibration of standard noble metal thermocouples because of easier realization and longer plateau duration of melting plateaus. In this work a comparison between the melting and freezing points of copper (Cu was carried out using standard noble metal thermocouples. Platinum - platinum 10 % rhodium (type S, platinum – 30 % rhodium / platinum 6 % rhodium (type B and platinum - palladium (Pt/Pd thermocouples are used in this study. Uncertainty budget analysis of the melting points and freezing points is presented. The experimental results show that it is possible to replace the freezing point with the melting point of copper cell in the calibration of standard noble metal thermocouples in secondary-level laboratories if the optimal methods of realization of melting points are used.

Melting Can Hinder Impact-Induced Adhesion

Science.gov (United States)

Hassani-Gangaraj, Mostafa; Veysset, David; Nelson, Keith A.; Schuh, Christopher A.

2017-10-01

Melting has long been used to join metallic materials, from welding to selective laser melting in additive manufacturing. In the same school of thought, localized melting has been generally perceived as an advantage, if not the main mechanism, for the adhesion of metallic microparticles to substrates during a supersonic impact. Here, we conduct the first in situ supersonic impact observations of individual metallic microparticles aimed at the explicit study of melting effects. Counterintuitively, we find that under at least some conditions melting is disadvantageous and hinders impact-induced adhesion. In the parameter space explored, i.e., ˜10 μ m particle size and ˜1 km /s particle velocity, we argue that the solidification time is much longer than the residence time of the particle on the substrate, so that resolidification cannot be a significant factor in adhesion.

Transition metal ions in silicate melts. I. Manganese in sodium silicate melts

Energy Technology Data Exchange (ETDEWEB)

Nelson, C; White, W B

1980-01-01

Optical absorption spectra obtained on glasses quenched from sodium silicate melts show Mn/sup 3 +/ to be the dominant species for melts heated in air and Mn/sup 2 +/ to be the dominant species for melts heated at P/sub O/sub 2// = 10/sup -17/ bar. The absorption spectrum of Mn/sup 3 +/ consists of an intense band at 20,000 cm/sup -1/ with a 15,000 cm/sup -1/ satellite possibly arising from the Jahn-Teller effect. The independence of the spectrum from melt composition and the high band intensity is offered as evidence for a distinct Mn/sup 3 +/ complex in the melt. The spectrum of Mn/sup 2 +/ is weak and many expected bands are not observed. A two-band luminescence spectrum from Mn/sup 2 +/ has been tentatively interpreted as due to Mn/sup 2 +/ in interstitial sites in the network and Mn/sup 2 +/ coordiated by non-bridging oxygens.

High-temperature morphology of stepped gold surfaces

International Nuclear Information System (INIS)

Bilalbegovic, G.; Tosatti, E.; Ercolessi, F.

1992-04-01

Molecular dynamics simulations with a classical many-body potential are used to study the high-temperature stability of stepped non-melting metal surfaces. We have studied in particular the Au(111) vicinal surfaces in the (M+1, M-1, M) family and the Au(100) vicinals in the (M, 1, 1) family. Some vicinal orientations close to the non-melting Au(111) surface become unstable close to the bulk melting temperature and facet into a mixture of crystalline (111) regions and localized surface-melted regions. On the contrary, we do not find high-temperature faceting for vicinals close to Au(100), also a non-melting surface. These (100) vicinal surfaces gradually disorder with disappearance of individual steps well below the bulk melting temperature. We have also studied the high-temperature stability of ledges formed by pairs of monoatomic steps of opposite sign on the Au(111) surface. It is found that these ledges attract each other, so that several of them merge into one larger ledge, whose edge steps then act as a nucleation site for surface melting. (author). 43 refs, 8 figs

Structure, production and properties of high-melting compounds and systems (hard materials and hard metals)

International Nuclear Information System (INIS)

Holleck, H.; Thuemmler, F.

1979-07-01

The report contains contributions by various authors to the research project on the production, structure, and physical properties of high-melting compounds and systems (hard metals and hard materials), in particular WC-, TaC-, and MoC-base materials. (GSCH) [de

Melting of SiC powders preplaced duplex stainless steel using TIG welding

Science.gov (United States)

Maleque, M. A.; Afiq, M.

2018-01-01

TIG torch welding technique is a conventional melting technique for the cladding of metallic materials. Duplex stainless steels (DSS) show decrease in performance under aggressive environment which may lead to unanticipated failure due to poor surface properties. In this research, surface modification is done by using TIG torch method where silicon carbide (SiC) particles are fused into DSS substrate in order to form a new intermetallic compound at the surface. The effect of particle size, feed rate of SiC preplacement, energy input and shielding gas flow rate on surface topography, microstructure, microstructure and hardness are investigated. Deepest melt pool (1.237 mm) is produced via TIG torch with highest energy input of 1080 J/mm. Observations of surface topography shows rippling marks which confirms that re-solidification process has taken place. Melt microstructure consist of dendritic and globular carbides precipitate as well as partially melted silicon carbides (SiC) particles. Micro hardness recorded at value ranging from 316 HV0.5 to 1277 HV0.5 which shows increment from base hardness of 260 HV0.5kgf. The analyzed result showed that incorporation of silicon carbide particles via TIG Torch method increase the hardness of DSS.

Bioinspired surface functionalization of metallic biomaterials.

Science.gov (United States)

Su, Yingchao; Luo, Cheng; Zhang, Zhihui; Hermawan, Hendra; Zhu, Donghui; Huang, Jubin; Liang, Yunhong; Li, Guangyu; Ren, Luquan

2018-01-01

Metallic biomaterials are widely used for clinical applications because of their excellent mechanical properties and good durability. In order to provide essential biofunctionalities, surface functionalization is of particular interest and requirement in the development of high-performance metallic implants. Inspired by the functional surface of natural biological systems, many new designs and conceptions have recently emerged to create multifunctional surfaces with great potential for biomedical applications. This review firstly introduces the metallic biomaterials, important surface properties, and then elaborates some strategies on achieving the bioinspired surface functionalization for metallic biomaterials. Copyright © 2017 Elsevier Ltd. All rights reserved.

Further studies on melting of radioactive metallic wastes from the dismantling of nuclear installations

International Nuclear Information System (INIS)

Diepenau, H.; Seidler, M.

1991-01-01

Melting of radioactive waste metal from the dismantling/refurbishing of nuclear installations is an acceptable way for nuclear waste recycling. This material can be used for the casting of qualified products such as type A- and type B-waste containers. The results of the melting facility -TAURUS- were used to build the industrial scale melting facility -CARLA- at Siempelkamp. The test results and the longterm-behaviour of the facility showed that the licensing conditions can be respected. The radiation exposure of workers was in the range of the admissible limit for non-exposed people. The radiation exposure of the environment is far below the value of the German Radiation Protection Law. The activity distribution within the product is homogeneous, so that its activity can be measured exactly before it is sent back in the nuclear area. By melting waste copper it is possible to respect the specific limits for unrestricted reuse, whereas for brass the limit for conditioned reuse in the industrial field was reached. Radioactive carbon can only be bound in form of small graphite lamellas or nodules in the cast iron; i.e. radioactive carbon can only be added to the melt as crushed material. During the research programme 2000 Mg of waste steel was melted at industrial scale and mainly products such as shielding blocks and waste containers were produced. 12 figs., 27 tabs., 6 refs

Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

Energy Technology Data Exchange (ETDEWEB)

Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A. [Montana Tech of the Univ., of Montana (United States); Mizia, R.E. [Lockheed Idaho Technologies Co., Idaho Falls, ID (United States)

1995-01-01

The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

Excimer laser surface modification: Process and properties

Energy Technology Data Exchange (ETDEWEB)

Jervis, T.R.; Nastasi, M. [Los Alamos National Lab., NM (United States); Hirvonen, J.P. [Technical Research Institute, Espoo (Finland). Metallurgy Lab.

1992-12-01

Surface modification can improve materials for structural, tribological, and corrosion applications. Excimer laser light has been shown to provide a rapid means of modifying surfaces through heat treating, surface zone refining, and mixing. Laser pulses at modest power levels can easily melt the surfaces of many materials. Mixing within the molten layer or with the gas ambient may occur, if thermodynamically allowed, followed by rapid solidification. The high temperatures allow the system to overcome kinetic barriers found in some ion mixing experiments. Alternatively, surface zone refinement may result from repeated melting-solidification cycles. Ultraviolet laser light couples energy efficiently to the surface of metallic and ceramic materials. The nature of the modification that follows depends on the properties of the surface and substrate materials. Alloying from both gas and predeposited layer sources has been observed in metals, semiconductors, and ceramics as has surface enrichment of Cr by zone refinement of stainless steel. Rapid solidification after melting often results in the formation of nonequilibrium phases, including amorphous materials. Improved surface properties, including tribology and corrosion resistance, are observed in these materials.

Point, surface and volumetric heat sources in the thermal modelling of selective laser melting

NARCIS (Netherlands)

Yang, Y.; Ayas, C.; Brabazon, Dermot; Naher, Sumsun; Ul Ahad, Inam

2017-01-01

Selective laser melting (SLM) is a powder based additive manufacturing technique suitable for producing high precision metal parts. However, distortions and residual stresses within products arise during SLM because of the high temperature gradients created by the laser heating. Residual stresses

Olivine/melt transition metal partitioning, melt composition, and melt structure—Melt polymerization and Qn-speciation in alkaline earth silicate systems

Science.gov (United States)

Mysen, Bjorn O.

2008-10-01

The two most abundant network-modifying cations in magmatic liquids are Ca 2+ and Mg 2+. To evaluate the influence of melt structure on exchange of Ca 2+ and Mg 2+ with other geochemically important divalent cations ( m-cations) between coexisting minerals and melts, high-temperature (1470-1650 °C), ambient-pressure (0.1 MPa) forsterite/melt partitioning experiments were carried out in the system Mg 2SiO 4-CaMgSi 2O 6-SiO 2 with ⩽1 wt% m-cations (Mn 2+, Co 2+, and Ni 2+) substituting for Ca 2+ and Mg 2+. The bulk melt NBO/Si-range ( NBO/Si: nonbridging oxygen per silicon) of melt in equilibrium with forsterite was between 1.89 and 2.74. In this NBO/Si-range, the NBO/Si(Ca) (fraction of nonbridging oxygens, NBO, that form bonds with Ca 2+, Ca 2+- NBO) is linearly related to NBO/Si, whereas fraction of Mg 2+- NBO bonds is essentially independent of NBO/Si. For individual m-cations, rate of change of KD( m-Mg) with NBO/Si(Ca) for the exchange equilibrium, mmelt + Mg olivine ⇌ molivine + Mg melt, is linear. KD( m-Mg) decreases as an exponential function of increasing ionic potential, Z/ r2 ( Z: formal electrical charge, r: ionic radius—here calculated with oxygen in sixfold coordination around the divalent cations) of the m-cation. The enthalpy change of the exchange equilibrium, Δ H, decreases linearly with increasing Z/ r2 [Δ H = 261(9)-81(3)· Z/ r2 (Å -2)]. From existing information on (Ca,Mg)O-SiO 2 melt structure at ambient pressure, these relationships are understood by considering the exchange of divalent cations that form bonds with nonbridging oxygen in individual Qn-species in the melts. The negative ∂ KD( m-Mg) /∂( Z/ r2) and ∂(Δ H)/∂( Z/ r2) is because increasing Z/ r2 is because the cations forming bonds with nonbridging oxygen in increasingly depolymerized Qn-species where steric hindrance is decreasingly important. In other words, principles of ionic size/site mismatch commonly observed for trace and minor elements in crystals, also

Kinetics of final stages of spreading of melts on solid surfaces

International Nuclear Information System (INIS)

Khlynov, V.V.; Pastukhov, B.A.; Bokser, Eh.L.

1978-01-01

Kinetics of the spreading of Fe, Ni and Co melts over the surface of W-Re alloy (27% Re) was studied at 1580, 1500 and 1540 deg C, respectively. The time variant wetting spot radius and wetting angle were recorded using a modified Langmuir's method. Kinetic equations of the propagation of liquid interfacial layer and of the wetting, satisfactorily describing the obtained experimental data, have been derived. The melts have been found to spread by viscous flow and by migration atoms in small regions adjacent to the wetting perimeter

Modeling and simulation of melt-layer erosion during a plasma disruption

International Nuclear Information System (INIS)

Hassanein, A.; Belan, V.; Konkashbaev, I.; Nikandrov, L.; Safronov, V.; Zhitlukhin, A.; Litunovsky, V.

1997-01-01

Metallic plasma-facing components (PFCs) e.g. beryllium and tungsten, will be subjected to severe melting during plasma instabilities such as disruptions, edge-localized modes and high power excursions. Because of the greater thickness of the resulting melt layers relative to that of the surface vaporization, the potential loss of the developing melt-layer can significantly shorten PFC lifetime, severely contaminate the plasma and potentially prevent successful operation of the tokamak reactor. Mechanisms responsible for melt-layer loss during plasma instabilities are being modeled and evaluated. Of particular importance are hydrodynamic instabilities developed in the liquid layer due to various forces such as those from magnetic fields, plasma impact momentum, vapor recoil and surface tension. Another mechanism found to contribute to melt-layer splashing loss is volume bubble boiling, which can result from overheating of the liquid layer. To benchmark these models, several new experiments were designed and performed in different laboratory devices for this work; the SPLASH codes) are generally in good agreement with the experimental results. The effect of in-reactor disruption conditions, which do not exist in simulation experiments, on melt-layer erosion is discussed. (orig.)

Iron Abundances in Lunar Impact Basin Melt Sheets From Orbital Magnetic Field Data

Science.gov (United States)

Oliveira, Joana S.; Wieczorek, Mark A.; Kletetschka, Gunther

2017-12-01

Magnetic field data acquired from orbit shows that the Moon possesses many magnetic anomalies. Though most of these are not associated with known geologic structures, some are found within large impact basins within the interior peak ring. The primary magnetic carrier in lunar rocks is metallic iron, but indigenous lunar rocks are metal poor and cannot account easily for the observed field strengths. The projectiles that formed the largest impact basins must have contained a significant quantity of metallic iron, and a portion of this iron would have been retained on the Moon's surface within the impact melt sheet. Here we use orbital magnetic field data to invert for the magnetization within large impact basins using the assumption that the crust is unidirectionally magnetized. We develop a technique based on laboratory thermoremanent magnetization acquisition to quantify the relationship between the strength of the magnetic field at the time the rock cooled and the abundance of metal in the rock. If we assume that the magnetized portion of the impact melt sheet is 1 km thick, we find average abundances of metallic iron ranging from 0.11% to 0.45 wt %, with an uncertainty of a factor of about 3. This abundance is consistent with the metallic iron abundances in sampled lunar impact melts and the abundance of projectile contamination in terrestrial impact melts. These results help constrain the composition of the projectile, the impact process, and the time evolution of the lunar dynamo.

Magnetic properties of (misch metal, Nd-Fe-B melt-spun magnets

Directory of Open Access Journals (Sweden)

R. Li

2017-05-01

Full Text Available The effect of replacing Nd with misch metal (MM on magnetic properties and thermal stability has been investigated on melt-spun (Nd1-xMMx13.5Fe79.5B7 ribbons by varying x from 0 to 1. All of the alloys studied crystallize in the tetragonal 2:14:1 structure with single hard magnetic phase. Curie temperature (Tc, coercivity (Hcj, remanence magnetization (Br and maximum energy product ((BHmax all decrease with MM content. The melt-spun MM13.5Fe79.5B ribbons with high ratio of La and Ce exhibit high magnetic properties of Hcj = 8.2 kOe and (BHmax= 10.3 MGOe at room temperature. MM substitution also significantly strengthens the temperature stability of coercivity. The coercivities of the samples with x = 0.2 and even 0.4 exhibit large values close to that of Nd13.5Fe79.5B7 ribbons above 400 K.

In vitro biocompatibility of CoCrMo dental alloys fabricated by selective laser melting.

Science.gov (United States)

Hedberg, Yolanda S; Qian, Bin; Shen, Zhijian; Virtanen, Sannakaisa; Wallinder, Inger Odnevall

2014-05-01

Selective laser melting (SLM) is increasingly used for the fabrication of customized dental components made of metal alloys such as CoCrMo. The main aim of the present study is to elucidate the influence of the non-equilibrium microstructure obtained by SLM on corrosion susceptibility and extent of metal release (measure of biocompatibility). A multi-analytical approach has been employed by combining microscopic and bulk compositional tools with electrochemical techniques and chemical analyses of metals in biologically relevant fluids for three differently SLM fabricated CoCrMo alloys and one cast CoCrMo alloy used for comparison. Rapid cooling and strong temperature gradients during laser melting resulted in the formation of a fine cellular structure with cell boundaries enriched in Mo (Co depleted), and suppression of carbide precipitation and formation of a martensitic ɛ (hcp) phase at the surface. These features were shown to decrease the corrosion and metal release susceptibility of the SLM alloys compared with the cast alloy. Unique textures formed in the pattern of the melting pools of the three different laser melted CoCrMo alloys predominantly explain observed small, though significant, differences. The susceptibility for corrosion and metal release increased with an increased number (area) of laser melt pool boundaries. This study shows that integrative and interdisciplinary studies of microstructural characteristics, corrosion, and metal release are essential to assess and consider during the design and fabrication of CoCrMo dental components of optimal biocompatibility. The reason is that the extent of metal release from CoCrMo is dependent on fabrication procedures. Copyright © 2014 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Sizing and melting development activities using noncontaminated metal at the Waste Experimental Reduction Facility

International Nuclear Information System (INIS)

Larsen, M.M.; Logan, J.A.

1984-05-01

EG and G Idaho, Inc., has established the Waste Experimental Reduction Facility (WERF) at the Idaho National Engineering Laboratory (INEL) to develop the capability to reduce the volume that low-level beta/gamma wastes occupy at the disposal site. The work effort at WERF includes a waste sizing development activity (WSDA), a waste melting development activity (WMDA), and a waste incineration development activity (WIDA). This report describes work and developments to date in the WSDA and WMDA with noncontaminated metallic waste in preparation for operations at WERF involving beta/gamma-contaminated metal

Evaluation of Melt Behavior with initial Melt Velocity under SFR Severe Accidents

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo; Bang, In Cheol [UNIST, Ulsan (Korea, Republic of); Jerng, Dong Wook [Chung-Ang Univ, Seoul (Korea, Republic of)

2015-10-15

In the current Korean sodium-cooled fast reactor (SFR) program, early dispersion of the molten metallic fuel within a subchannel is suggested as one of the inherent safety strategies for the initiating phase of hypothetical core disruptive accident (HCDA). The safety strategy provides negative reactivity driven by the melt dispersal, so it could reduce the possibility of the recriticality event under a severe triple or more fault scenario for SFR. Since the behavior of the melt dispersion is unpredictable, it depends on the accident condition, particularly core region. While the voided coolant channel region is usually developed in the inner core, the unvoided coolant channel region is formed in the outer core. It is important to confirm the fuel dispersion with the core region, but there are not sufficient existing studies for them. From the existing studies, the coolant vapor pressure is considered as one of driving force to move the melt towards outside of the core. There is a complexity of the phenomena during intermixing of the melt with the coolant after the horizontal melt injections. It is too difficult to understand the several combined mechanisms related to the melt dispersion and the fragmentation. Thus, it could be worthwhile to study the horizontal melt injections at lower temperature as a preliminary study in order to identify the melt dispersion phenomena. For this reason, it is required to clarify whether the coolant vapor pressure is the driving force of the melt dispersion with the core region. The specific conditions to be well dispersed for the molten metallic fuel were discussed in the experiments with the simulant materials. The each melt behavior was compared to evaluate the melt dispersion under the coolant void condition and the boiling condition. As the results, the following results are remarked: 1. The upward melt dispersion did not occur for a given melt and coolant temperature in the nonboiling range. Over current range of conditions

Evaluation of Melt Behavior with initial Melt Velocity under SFR Severe Accidents

International Nuclear Information System (INIS)

Heo, Hyo; Bang, In Cheol; Jerng, Dong Wook

2015-01-01

In the current Korean sodium-cooled fast reactor (SFR) program, early dispersion of the molten metallic fuel within a subchannel is suggested as one of the inherent safety strategies for the initiating phase of hypothetical core disruptive accident (HCDA). The safety strategy provides negative reactivity driven by the melt dispersal, so it could reduce the possibility of the recriticality event under a severe triple or more fault scenario for SFR. Since the behavior of the melt dispersion is unpredictable, it depends on the accident condition, particularly core region. While the voided coolant channel region is usually developed in the inner core, the unvoided coolant channel region is formed in the outer core. It is important to confirm the fuel dispersion with the core region, but there are not sufficient existing studies for them. From the existing studies, the coolant vapor pressure is considered as one of driving force to move the melt towards outside of the core. There is a complexity of the phenomena during intermixing of the melt with the coolant after the horizontal melt injections. It is too difficult to understand the several combined mechanisms related to the melt dispersion and the fragmentation. Thus, it could be worthwhile to study the horizontal melt injections at lower temperature as a preliminary study in order to identify the melt dispersion phenomena. For this reason, it is required to clarify whether the coolant vapor pressure is the driving force of the melt dispersion with the core region. The specific conditions to be well dispersed for the molten metallic fuel were discussed in the experiments with the simulant materials. The each melt behavior was compared to evaluate the melt dispersion under the coolant void condition and the boiling condition. As the results, the following results are remarked: 1. The upward melt dispersion did not occur for a given melt and coolant temperature in the nonboiling range. Over current range of conditions

Analytical model based on cohesive energy to indicate the edge and corner effects on melting temperature of metallic nanoparticles

International Nuclear Information System (INIS)

Shidpour, Reza; Hamid, Delavari H.; Vossoughi, M.

2010-01-01

Graphical abstract: The effect of edge and corner atoms of nanoparticle (solid line) cause melting temperature drops more compared to considering them as same as only surface atoms (dash line). This reduction is significant especially when the size of nanoparticle is below 10 nm. - Abstract: An analytical model based on cohesive energy has been conducted to study the effects of edge, corner, and inward surface relaxation as varying parameters on melting temperature of nanoparticles. It is shown that taking into account the edge and corner (EC) atoms of nanoparticle, causes to drop melting temperature more, when compared to consider them the same as only surface atoms. This reduction is significant especially when the size of nanoparticle is below 10 nm. The results are supported by available experimental results of tin, lead and gold melting temperature (T m ). Finally, it is shown that inward relaxation increases melting temperature slightly.

Numerical simulation of the alloying process during impulse induction heating of the metal substrate

Science.gov (United States)

Popov, V. N.

2017-10-01

2D numerical modeling of the processes during the alloying of the substrate surface metal layer is carried out. Heating, phase transition, heat and mass transfer in the molten metal, solidification of the melt are considered with the aid the proposed mathematical model. Under study is the applicability of the high-frequency electromagnetic field impulse for metal heating and melting. The distribution of the electromagnetic energy in the metal is described by empirical formulas. According to the results of numerical experiments, the flow structure in the melt and distribution of the alloying substances is evaluated.

Predictive modeling, simulation, and optimization of laser processing techniques: UV nanosecond-pulsed laser micromachining of polymers and selective laser melting of powder metals

Science.gov (United States)

Criales Escobar, Luis Ernesto

One of the most frequently evolving areas of research is the utilization of lasers for micro-manufacturing and additive manufacturing purposes. The use of laser beam as a tool for manufacturing arises from the need for flexible and rapid manufacturing at a low-to-mid cost. Laser micro-machining provides an advantage over mechanical micro-machining due to the faster production times of large batch sizes and the high costs associated with specific tools. Laser based additive manufacturing enables processing of powder metals for direct and rapid fabrication of products. Therefore, laser processing can be viewed as a fast, flexible, and cost-effective approach compared to traditional manufacturing processes. Two types of laser processing techniques are studied: laser ablation of polymers for micro-channel fabrication and selective laser melting of metal powders. Initially, a feasibility study for laser-based micro-channel fabrication of poly(dimethylsiloxane) (PDMS) via experimentation is presented. In particular, the effectiveness of utilizing a nanosecond-pulsed laser as the energy source for laser ablation is studied. The results are analyzed statistically and a relationship between process parameters and micro-channel dimensions is established. Additionally, a process model is introduced for predicting channel depth. Model outputs are compared and analyzed to experimental results. The second part of this research focuses on a physics-based FEM approach for predicting the temperature profile and melt pool geometry in selective laser melting (SLM) of metal powders. Temperature profiles are calculated for a moving laser heat source to understand the temperature rise due to heating during SLM. Based on the predicted temperature distributions, melt pool geometry, i.e. the locations at which melting of the powder material occurs, is determined. Simulation results are compared against data obtained from experimental Inconel 625 test coupons fabricated at the National

Melting technique for vanadium containing steels

Energy Technology Data Exchange (ETDEWEB)

Grishanov, M P; Gutovskij, I B; Vakhrushev, A S

1980-04-28

To descrease cost price of high-quality vanadium steels a method of their melting in open-hearth furnaces with acid lining using slag-metal fraction of vanadium, which is loaded in the content of 2.1-4.7% of melting mass, is suggested. Introduction of slag-metal fraction of vanadium ensures the formation of slag with composition that guarantees the necessary content of vanadium in steel and does not require introduction of expensive vanadium-containing ferroalloys into the melt.

An assessment of the melting, boiling, and critical point data of the alkali metals

International Nuclear Information System (INIS)

Ohse, R.W.; Babelot, J.F.; Magill, J.

1985-01-01

The measured melting, boiling and critical point data of the alkali metals are reviewed. Emphasis has been given to the assessment of the critical point data. The main experimental techniques for measurements in the critical region are described. The selected data are given. Best estimates of the critical constants of lithium are given. (author)

Transport of metals and sulphur in magmas by flotation of sulphide melt on vapour bubbles

Science.gov (United States)

Mungall, J. E.; Brenan, J. M.; Godel, B.; Barnes, S. J.; Gaillard, F.

2015-03-01

Emissions of sulphur and metals from magmas in Earth’s shallow crust can have global impacts on human society. Sulphur-bearing gases emitted into the atmosphere during volcanic eruptions affect climate, and metals and sulphur can accumulate in the crust above a magma reservoir to form giant copper and gold ore deposits, as well as massive sulphur anomalies. The volumes of sulphur and metals that accumulate in the crust over time exceed the amounts that could have been derived from an isolated magma reservoir. They are instead thought to come from injections of multiple new batches of vapour- and sulphide-saturated magmas into the existing reservoirs. However, the mechanism for the selective upward transfer of sulphur and metals is poorly understood because their main carrier phase, sulphide melt, is dense and is assumed to settle to the bottoms of magma reservoirs. Here we use laboratory experiments as well as gas-speciation and mass-balance models to show that droplets of sulphide melt can attach to vapour bubbles to form compound drops that float. We demonstrate the feasibility of this mechanism for the upward mobility of sulphide liquids to the shallow crust. Our work provides a mechanism for the atmospheric release of large amounts of sulphur, and contradicts the widely held assumption that dense sulphide liquids rich in sulphur, copper and gold will remain sequestered in the deep crust.

Wear characterization of a tool steel surface modified by melting and gaseous alloying

International Nuclear Information System (INIS)

Rizvi, S.A.

1999-01-01

Hot forging dies are subjected to laborious service conditions and so there is a need to explore means of improving die life to increase productivity and quality of forgings. Surface modification in order to produce wear resistant surface is an attractive method as it precludes the need to use expensive and highly alloyed steels. In this study, a novel, inexpensive surface modification technique is used to improve the tri biological properties of an H13 tool steel. Surface melting was achieved using a tungsten heat source and gaseous alloying produced under a shield of argon, carbon dioxide, carbon dioxide-argon mixture and nitrogen gases. The change in wear behaviour was compared through micro-hardness indentation measurements and using a dry sliding pin-on-plate wear testing machine. This study shows superior wear behaviour of the modified surfaces when compared to the untreated surfaces. The increase in wear resistance is attributed to the formation of carbides when surfaces are melted under a carbon dioxide shield. However, in the case of nitrogen and argon gaseous alloying, an increase in wear resistance can be attributed to an increase in surface hardness which in turn effects surface deformation behaviour. (author)

Melt cationic and anionic composition effect on titanium group metal corrosion in halogenides of alkali earths

International Nuclear Information System (INIS)

Tkhaj, V.; Kovalik, O.Yu.; Dikunov, Yu.G.; P'yankova, S.P.

1997-01-01

A study was made on interaction of titanium group metals with melts of chlorides and chloride-fluorides of alkaline earth metals and magnesium. It was revealed that the rate of metal corrosion increased from BaCl 2 2 2 2 in chloride series. It is explained by amplification of oxidation activity of salt cation in the series: Ba 2+ 2+ 2+ 2+ . It was also determined that corrosion rate of titanium exceeded the one of zirconium and hafnium, became reducing power of titanium was the highest in the given group

Evaporation-induced gas-phase flows at selective laser melting

Science.gov (United States)

Zhirnov, I.; Kotoban, D. V.; Gusarov, A. V.

2018-02-01

Selective laser melting is the method for 3D printing from metals. A solid part is built from powder layer-by-layer. A continuum-wave laser beam scans every powder layer to fuse powder. The process is studied with a high-speed CCD camera at the frame rate of 104 fps and the resolution up to 5 µm per pixel. Heat transfer and evaporation in the laser-interaction zone are numerically modeled. Droplets are ejected from the melt pool in the direction around the normal to the melt surface and the powder particles move in the horizontal plane toward the melt pool. A vapor jet is observed in the direction of the normal to the melt surface. The velocities of the droplets, the powder particles, and the jet flow and the mass loss due to evaporation are measured. The gas flow around the vapor jet is calculated by Landau's model of submerged jet. The measured velocities of vapor, droplets, and powder particles correlate with the calculated flow field. The obtained results show the importance of evaporation and the flow of the vapor and the ambient gas. These gas-dynamic phenomena can explain the formation of the denudated zones and the instability at high-energy input.

Simulation on the Effects of Surfactants and Observed Thermocapillary Motion for Laser Melting Physics

Science.gov (United States)

Nourgaliev, Robert; Barney, Rebecca; Weston, Brian; Delplanque, Jean-Pierre; McCallen, Rose

2017-11-01

A newly developed, robust, high-order in space and time, Newton-Krylov based reconstructed discontinuous Galerkin (rDG) method is used to model and analyze thermocapillary convection in melt pools. The application of interest is selective laser melting (SLM) which is an Additive Manufacturing (AM, 3D metal laser printing) process. These surface tension driven flows are influenced by temperature gradients and surfactants (impurities), and are known as the Marangoni flow. They have been experimentally observed in melt pools for welding applications, and are thought to influence the microstructure of the re-solidified material. We study the effects of the laser source configuration (power, beam size and scanning speed), as well as surfactant concentrations. Results indicate that the surfactant concentration influences the critical temperature, which governs the direction of the surface thermocapillary traction. When the surface tension traction changes sign, very complex flow patterns emerge, inducing hydrodynamic instability under certain conditions. These in turn would affect the melt pool size (depth) and shape, influencing the resulting microstructure, properties, and performance of a finished product part produced using 3D metal laser printing technologies. This work was performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344. Information management release number LLNL-ABS-735908.

Effect of surface oxide on the melting behavior of lead-free solder nanowires and nanorods

International Nuclear Information System (INIS)

Gao Fan; Rajathurai, Karunaharan; Cui, Qingzhou; Zhou, Guangwen; NkengforAcha, Irene; Gu Zhiyong

2012-01-01

Lead-free nanosolders have shown promise in nanowire and nanoelectronics assembly. Among various important parameters, melting is the most fundamental property affecting the assembly process. Here we report that the melting behavior of tin and tin/silver nanowires and nanorods can be significantly affected by the surface oxide of nanosolders. By controlling the nanosolder reflow atmosphere using a flux, the surface oxide of the nanowires/nanorods can be effectively removed and complete nanosolder melting can be achieved. The complete melting of the nanosolders leads to the formation of nanoscale to microscale spherical solder balls, followed by Ostwald ripening phenomenon. The contact angle of the microscale solder balls formed on Si substrate was measured by direct electron microscopic imaging. These results provide new insights into micro- and nanoscale phase transition and liquid droplet coalescence from nanowires/nanorods to spheroids, and are relevant to nanoscale assembly and smaller ball grid array formation.

Preliminary Results on the Surface of a New Fe-Based Metallic Material after “In Vivo” Maintaining

Science.gov (United States)

Săndulache, F.; Stanciu, S.; Cimpoeşu, N.; Stanciu, T.; Cimpoeșu, R.; Enache, A.; Baciu, R.

2017-06-01

Abstract A new Fe-based alloy was obtained using UltraCast melting equipment. The alloy, after mechanical processing, was implanted in five rabbit specimens (with respect for the “in-bone” procedure). After 30 days of implantation the samples were recovered and analyzed by weight and surface state meanings. Scanning electron microscopy technique was used to determine the new compounds morphology from the metallic surface and X-ray dispersive energy spectroscopy for chemical analyze results. A bond between the metallic material and biological material of the bone was observed through increasing of sample weight and by SEM images. After the first set of tests, as the samples were extracted and biologically cleaned, the samples were ultrasonically cleaned and re-analyzed in order to establish the stability of the chemical compounds.

German experience in recycling of ferrous metallic residues from nuclear decommissioning by melting

International Nuclear Information System (INIS)

Quade, U.; Kluth, Th.

2008-01-01

Due to the delay of commissioning of final depositories for nuclear waste on the one hand and the increasing amount of steel scrap resulting from operation and decommissioning of nuclear facilities on the other hand, recycling of ferrous metal scrap to packagings made of ductile cast iron becomes more and more economical. A pool of know-how from waste managers, radiation protection experts, metallurgists and foundry experts and their teamwork is required to run this recycling path successfully. Siempelkamp provides this combination of experience by operating a melting facility for slightly radioactive contaminated scrap as well as a foundry for manufacturing of ductile cast iron products for the nuclear industry, both licensed by the German Radiation Protection Ordinance. In 1989, the CARLA plant (Centrale Anlage zum Rezyklieren von leichtradioaktiven Abfollen) started operation. A medium frequency induction furnace with a capacity of 3,2 t is core of the plant. Tools for dismantling and cutting components to chargeable sizes are available. From the total of 23000 t of melted scrap, 12000 t have been recycled to the manufacturing of containers for transport and storage of medium- and high active waste and for shielding plates. Manufacture of the castings takes place in the Siempelkamp foundry located at the same site. 8000 t of melted scrap could be released for industrial recycling. Scrap metal which does not meet the metallurgical specification for cast iron, is converted into iron granules. Up to now more than 2000 t of iron granules have been recycled as additive for heavy concrete containers. This production is in cooperation with an external partner. With regard to the German situation, the cost for recycling is only half compared to high pressure compaction, long-term interim storage and final disposal. The advantage of recycling is approx. 90 % less volume compared to the volume resulting from other disposal paths. It can be concluded that the German

In Situ X-Ray Diffraction Study on Surface Melting of Bi Nanoparticles Embedded in a SiO2 Matrix

International Nuclear Information System (INIS)

Chen Xiao-Ming; Huo Kai-Tuo; Liu Peng

2014-01-01

Bi nanoparticles embedded in a SiO 2 matrix were prepared via the high energy ball milling method. The melting behavior of Bi nanoparticles was studied by means of differential scanning calorimetry (DSC) and high-temperature in situ X-ray diffraction (XRD). DSC cannot distinguish the surface melting from ‘bulk’ melting of the Bi nanoparticles. The XRD intensity of the Bi nanoparticles decreases progressively during the in situ heating process. The variation in the normalized integrated XRD intensity versus temperature is related to the average grain size of Bi nanoparticles. Considering the effects of temperature on Debye—Waller factor and Lorentz-polarization factor, we discuss the XRD results in accordance with surface melting. Our results show that the in situ XRD technique is effective to explore the surface melting of nanoparticles

Impact of chemical polishing on surface roughness and dimensional quality of electron beam melting process (EBM) parts

Science.gov (United States)

Dolimont, Adrien; Rivière-Lorphèvre, Edouard; Ducobu, François; Backaert, Stéphane

2018-05-01

Additive manufacturing is growing faster and faster. This leads us to study the functionalization of the parts that are produced by these processes. Electron Beam melting (EBM) is one of these technologies. It is a powder based additive manufacturing (AM) method. With this process, it is possible to manufacture high-density metal parts with complex topology. One of the big problems with these technologies is the surface finish. To improve the quality of the surface, some finishing operations are needed. In this study, the focus is set on chemical polishing. The goal is to determine how the chemical etching impacts the dimensional accuracy and the surface roughness of EBM parts. To this end, an experimental campaign was carried out on the most widely used material in EBM, Ti6Al4V. Different exposure times were tested. The impact of these times on surface quality was evaluated. To help predicting the excess thickness to be provided, the dimensional impact of chemical polishing on EBM parts was estimated. 15 parts were measured before and after chemical machining. The improvement of surface quality was also evaluated after each treatment.

Suppression of dewetting phenomena during excimer laser melting of thin metal films on SiO2

International Nuclear Information System (INIS)

Kline, J.E.; Leonard, J.P.

2005-01-01

Pulsed excimer laser irradiation has been used to fully melt 200 nm films of elemental Au and Ni on SiO 2 substrates. With the use of a capping layer of SiO 2 and line irradiation via projection optics, the typical liquid-phase dewetting processes associated with these metals on SiO 2 has been suppressed. In a series of experiments varying line widths and fluence, a process region is revealed immediately above the complete melting threshold for which the films remain continuous and smooth after melting and resolidification. Simple energetic arguments for mechanisms leading to initiation of dewetting support these observations, and a gas-mediated model is proposed to describe the process conditions that are necessary for the suppression of dewetting

Melt damage simulation of W-macrobrush and divertor gaps after multiple transient events in ITER

Energy Technology Data Exchange (ETDEWEB)

Bazylev, B.N. [Forschungszentrum Karlsruhe, IHM, P.O. Box 3640, 76021 Karlsruhe (Germany)]. E-mail: bazylev@ihm.fzk.de; Janeschitz, G. [Forschungszentrum Karlsruhe, Fusion, P.O. Box 3640, 76021 Karlsruhe (Germany); Landman, I.S. [Forschungszentrum Karlsruhe, IHM, P.O. Box 3640, 76021 Karlsruhe (Germany); Loarte, A. [EFDA-CSU, Max-Planck-Institut fuer Plasmaphysik, D-85748 Garching (Germany); Pestchanyi, S.E. [Forschungszentrum Karlsruhe, IHM, P.O. Box 3640, 76021 Karlsruhe (Germany)

2007-06-15

Tungsten in the form of macrobrush structure is foreseen as one of two candidate materials for the ITER divertor and dome. In ITER, even for moderate and weak ELMs when a thin shielding layer does not protect the armour surface from the dumped plasma, the main mechanisms of metallic target damage remain surface melting and melt motion erosion, which determines the lifetime of the plasma facing components. The melt erosion of W-macrobrush targets with different geometry of brush surface under the heat loads caused by weak ELMs is numerically investigated using the modified code MEMOS. The optimal angle of brush surface inclination that provides a minimum of surface roughness is estimated for given inclination angles of impacting plasma stream and given parameters of the macrobrush target. For multiple disruptions the damage of the dome gaps and the gaps between divertor cassettes caused by the radiation impact is estimated.

Melt damage simulation of W-macrobrush and divertor gaps after multiple transient events in ITER

Science.gov (United States)

Bazylev, B. N.; Janeschitz, G.; Landman, I. S.; Loarte, A.; Pestchanyi, S. E.

2007-06-01

Tungsten in the form of macrobrush structure is foreseen as one of two candidate materials for the ITER divertor and dome. In ITER, even for moderate and weak ELMs when a thin shielding layer does not protect the armour surface from the dumped plasma, the main mechanisms of metallic target damage remain surface melting and melt motion erosion, which determines the lifetime of the plasma facing components. The melt erosion of W-macrobrush targets with different geometry of brush surface under the heat loads caused by weak ELMs is numerically investigated using the modified code MEMOS. The optimal angle of brush surface inclination that provides a minimum of surface roughness is estimated for given inclination angles of impacting plasma stream and given parameters of the macrobrush target. For multiple disruptions the damage of the dome gaps and the gaps between divertor cassettes caused by the radiation impact is estimated.

Melt damage simulation of W-macrobrush and divertor gaps after multiple transient events in ITER

International Nuclear Information System (INIS)

Bazylev, B.N.; Janeschitz, G.; Landman, I.S.; Loarte, A.; Pestchanyi, S.E.

2007-01-01

Tungsten in the form of macrobrush structure is foreseen as one of two candidate materials for the ITER divertor and dome. In ITER, even for moderate and weak ELMs when a thin shielding layer does not protect the armour surface from the dumped plasma, the main mechanisms of metallic target damage remain surface melting and melt motion erosion, which determines the lifetime of the plasma facing components. The melt erosion of W-macrobrush targets with different geometry of brush surface under the heat loads caused by weak ELMs is numerically investigated using the modified code MEMOS. The optimal angle of brush surface inclination that provides a minimum of surface roughness is estimated for given inclination angles of impacting plasma stream and given parameters of the macrobrush target. For multiple disruptions the damage of the dome gaps and the gaps between divertor cassettes caused by the radiation impact is estimated

Cloud screening and melt water detection over melting sea ice using AATSR/SLSTR

Science.gov (United States)

Istomina, Larysa; Heygster, Georg

2014-05-01

With the onset of melt in the Arctic Ocean, the fraction of melt water on sea ice, the melt pond fraction, increases. The consequences are: the reduced albedo of sea ice, increased transmittance of sea ice and affected heat balance of the system with more heat passing through the ice into the ocean, which facilitates further melting. The onset of melt, duration of melt season and melt pond fraction are good indicators of the climate state of the Arctic and its change. In the absence of reliable sea ice thickness retrievals in summer, melt pond fraction retrieval from satellite is in demand as input for GCM as an indicator of melt state of the sea ice. The retrieval of melt pond fraction with a moderate resolution radiometer as AATSR is, however, a non-trivial task due to a variety of subpixel surface types with very different optical properties, which give non-unique combinations if mixed. In this work this has been solved by employing additional information on the surface and air temperature of the pixel. In the current work, a concept of melt pond detection on sea ice is presented. The basis of the retrieval is the sensitivity of AATSR reflectance channels 550nm and 860nm to the amount of melt water on sea ice. The retrieval features extensive usage of a database of in situ surface albedo spectra. A tree of decisions is employed to select the feasible family of in situ spectra for the retrieval, depending on the melt stage of the surface. Reanalysis air temperature at the surface and brightness temperature measured by the satellite sensor are analyzed in order to evaluate the melting status of the surface. Case studies for FYI and MYI show plausible retrieved melt pond fractions, characteristic for both of the ice types. The developed retrieval can be used to process the historical AATSR (2002-2012) dataset, as well as for the SLSTR sensor onboard the future Sentinel-3 mission (scheduled for launch in 2015), to keep the continuity and obtain longer time sequence

Satellite-derived, melt-season surface temperature of the Greenland Ice Sheet (2000-2005) and its relationship to mass balance

Science.gov (United States)

Hall, D.K.; Williams, R.S.; Casey, K.A.; DiGirolamo, N.E.; Wan, Z.

2006-01-01

Mean, clear-sky surface temperature of the Greenland Ice Sheet was measured for each melt season from 2000 to 2005 using Moderate-Resolution Imaging Spectroradiometer (MODIS)–derived land-surface temperature (LST) data-product maps. During the period of most-active melt, the mean, clear-sky surface temperature of the ice sheet was highest in 2002 (−8.29 ± 5.29°C) and 2005 (−8.29 ± 5.43°C), compared to a 6-year mean of −9.04 ± 5.59°C, in agreement with recent work by other investigators showing unusually extensive melt in 2002 and 2005. Surface-temperature variability shows a correspondence with the dry-snow facies of the ice sheet; a reduction in area of the dry-snow facies would indicate a more-negative mass balance. Surface-temperature variability generally increased during the study period and is most pronounced in the 2005 melt season; this is consistent with surface instability caused by air-temperature fluctuations.

Novel metal ion surface modification technique

International Nuclear Information System (INIS)

Brown, I.G.; Godechot, X.; Yu, K.M.

1990-10-01

We describe a method for applying metal ions to the near-surface region of solid materials. The added species can be energetically implanted below the surface or built up as a surface film with an atomically mixed interface with the substrate; the metal ion species can be the same as the substrate species or different from it, and more than one kind of metal species can be applied, either simultaneously or sequentially. Surface structures can be fabricated, including coatings and thin films of single metals, tailored alloys, or metallic multilayers, and they can be implanted or added onto the surface and ion beam mixed. We report two simple demonstrations of the method: implantation of yttrium into a silicon substrate at a mean energy of 70 keV and a dose of 1 x 10 16 atoms/cm 2 , and the formation of a titanium-yttrium multilayer structure with ion beam mixing to the substrate. 17 refs., 3 figs

Effect of Exogenous Zirconia Nanophases on the Structural Properties of the Sulfur- and Tin-Containing Nickel Melts

Science.gov (United States)

Anuchkin, S. N.

2017-11-01

The surface tension and the density of the nickel melts with introduced ZrO2 nanoparticles are studied by the sessile drop method using a digital camera and computer processing of images. The revealed differently directed effects of nanoparticles on the surface tension in the Ni-Sn and Ni-S systems points to a change in the structure of the melt-gas surface layer. The nanoparticles are shown to affect the adsorption of surfactants, and the surface layer is likely to consist of adsorbed Ni + (ZrO2-surfactant) ensembles. The ZrO2 content in a metal is determined using the technique of separate determination of the zirconium content dissolved in a metal and zirconium in the form of ZrO2. It was found that, at 0.10 wt % ZrO2 initially present in a metal, 0.021-0.031 wt % ZrO2 are retained in samples; that is, about 70 rel % ZrO2 are removed to the interface in the form of ensembles. Auger spectroscopy analysis of the Ni-Sn-ZrO2 surface film detected 5-10 rel % Zr in the surface layer.

Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Melting Efficiency Improvement

Energy Technology Data Exchange (ETDEWEB)

Principal Investigator Kent Peaslee; Co-PI’s: Von Richards, Jeffrey Smith

2012-07-31

Steel foundries melt recycled scrap in electric furnaces and typically consume 35-100% excess energy from the theoretical energy requirement required to pour metal castings. This excess melting energy is multiplied by yield losses during casting and finishing operations resulting in the embodied energy in a cast product typically being three to six times the theoretical energy requirement. The purpose of this research project was to study steel foundry melting operations to understand energy use and requirements for casting operations, define variations in energy consumption, determine technologies and practices that are successful in reducing melting energy and develop new melting techniques and tools to improve the energy efficiency of melting in steel foundry operations.

Melt flow and mechanical properties of silica/perfluoropolymer nanocomposites Fabricated by direct melt-compounding without surface modification on nano-silica.

Science.gov (United States)

Tanahashi, Mitsuru; Watanabe, Yusuke; Lee, Jeong-Chang; Takeda, Kunihiko; Fujisawa, Toshiharu

2009-01-01

The authors have previously developed a novel method for the fabrication of silica/perfluoropolymer nanocomposites, wherein nano-sized silica particles without surface modification were dispersed uniformly through breakdown of loosely packed agglomerates of silica nanoparticles with low fracture strength in a polymer melt during direct melt-compounding. The method consists of two stages; the first stage involves preparation of the loose silica agglomerate, and the second stage involves melt-compounding of a completely hydrophobic perfluoropolymer, PFA (poly(tetrafluoroethylene-co-perfluoropropylvinylether)), with the loose silica agglomerates. By using this simple method without any lipophilic treatment of the silica surfaces, silica nanoparticles with a primary diameter of 190 nm could be dispersed uniformly into the PFA matrix. The main purpose of the present study is to evaluate the melt flow and tensile properties of silica/PFA nanocomposites fabricated by the above method. In order to elucidate the effects of the size of the dispersed silica in the PFA matrix on the properties of the composites, silica/PFA composite samples exhibiting the dispersion of larger-sized silica particle-clusters were fabricated as negative controls of the silica dispersion state. The results obtained under the present experimental conditions showed that the size of the dispersed silica in the PFA matrix exerts a strong influence on the ultimate tensile properties, such as tensile strength and elongation at break, and the melt flow rate (MFR) of the composite materials. The MFR of the silica/PFA nanocomposite became higher than that of the pure PFA without silica addition, although the MFR of the PFA composites containing larger silica particle-clusters became much lower than that of the pure PFA. Furthermore, uniform dispersion of isolated silica nanoparticles was found to improve not only the Young's modulus but also the ultimate tensile properties of the composite.

The effect of melt composition on metal-silicate partitioning of siderophile elements and constraints on core formation in the angrite parent body

Science.gov (United States)

Steenstra, E. S.; Sitabi, A. B.; Lin, Y. H.; Rai, N.; Knibbe, J. S.; Berndt, J.; Matveev, S.; van Westrenen, W.

2017-09-01

We present 275 new metal-silicate partition coefficients for P, S, V, Cr, Mn, Co, Ni, Ge, Mo, and W obtained at moderate P (1.5 GPa) and high T (1683-1883 K). We investigate the effect of silicate melt composition using four end member silicate melt compositions. We identify possible silicate melt dependencies of the metal-silicate partitioning of lower valence elements Ni, Ge and V, elements that are usually assumed to remain unaffected by changes in silicate melt composition. Results for the other elements are consistent with the dependence of their metal-silicate partition coefficients on the individual major oxide components of the silicate melt composition suggested by recently reported parameterizations and theoretical considerations. Using multiple linear regression, we parameterize compiled metal-silicate partitioning results including our new data and report revised expressions that predict their metal-silicate partitioning behavior as a function of P-T-X-fO2. We apply these results to constrain the conditions that prevailed during core formation in the angrite parent body (APB). Our results suggest the siderophile element depletions in angrite meteorites are consistent with a CV bulk composition and constrain APB core formation to have occurred at mildly reducing conditions of 1.4 ± 0.5 log units below the iron-wüstite buffer (ΔIW), corresponding to a APB core mass of 18 ± 11%. The core mass range is constrained to 21 ± 8 mass% if light elements (S and/or C) are assumed to reside in the APB core. Incorporation of light elements in the APB core does not yield significantly different redox states for APB core-mantle differentiation. The inferred redox state is in excellent agreement with independent fO2 estimates recorded by pyroxene and olivine in angrites.

Slag inclusions in vacuum-melted ingots of the KhN73MBTYu nickel base alloy

International Nuclear Information System (INIS)

Gorin, V.A.; Kleshchev, A.S.; Kazharskaya, L.P.

1977-01-01

Three types of slag inclusions in ingots of the vacuum-arc-remelted nickel alloy KhN73MBTYu are considered. Type 1 inclusions are those in the surface zone; type 2 inclusions are agglomerations of nitrides and oxides formed due to the fall of lining slag; type 3 inclusions consist of agglomerations of nitrides and oxides as a result of interaction of dissolved oxygen and nitrogen with melt components. The inclusions are removed by machining of the lateral surface. It should be noted that the presence of a large amount of slag on the surface of the molten pool adversely affects the stability of the electrical regime of melting. Strict adherence to the recommendations on the melting and pouring of the initial metal reduces the pollution of the consumable electrode with nonmetallic inclusions

Snow cover as a source of technogenic pollution of surface water during the snow melting period

OpenAIRE

Labuzova Olga; Noskova Tatyana; Lysenko Maria; Ovcharenko Elena; Papina Tatyana

2016-01-01

The study of pollutants in melt water of snow cover and snow disposal sites in the city of Barnaul showed that during the snow melting period the surface water is not subjected to significant technogenic impact according to a number of studied indices. The oils content is an exception: it can exceed MAC more than 20 times in river- water due to the melting of city disposal sites. Environmental damage due to an oils input into water resources during the snow melting period...

Pulsed melting of silicon (111) and (100) surfaces simulated by molecular dynamics

International Nuclear Information System (INIS)

Abraham, F.F.; Broughton, J.Q.

1986-01-01

The pulsed heating of Si (100) and (111) surfaces has been simulated by molecular dynamics. The (111) crystal-melt interface propagates by layer-by-layer growth whereas the (100) interface grows in a continuous fashion. The equilibrium crystal-melt interface is sharp for the (111) orientation and broad for the (100) orientation. These simulations are the first use of nonpairwise potentials to study interfaces between condensed phases, and the results support models of interfaces which heretofore had to be deduced from indirect experimental information

Surface energy balance of seasonal snow cover for snow-melt ...

Indian Academy of Sciences (India)

This study describes time series analysis of snow-melt, radiation data and energy balance for a seasonal snow cover at Dhundi field station of SASE, which lies in Pir Panjal range of the. N–W Himalaya, for a winter season from 13 January to 12 April 2005. The analysis shows that mean snow surface temperature remains ...

Study of interaction of uranium, plutonium and rare earth fluorides with some metal oxides in fluoric salt melts

International Nuclear Information System (INIS)

Gorbunov, V.F.; Novoselov, G.P.; Ulanov, S.A.

1976-01-01

Interaction of plutonium, uranium, and rare-earth elements (REE) fluorides with aluminium and calcium oxides in melts of eutectic mixture LiF-NaF has been studied at 800 deg C by X-ray diffraction method. It has been shown that tetravalent uranium and plutonium are coprecipitated by oxides as a solid solution UO 2 -PuO 2 . Trivalent plutonium in fluorides melts in not precipitated in the presence of tetravalent uranium which can be used for their separation. REE are precipitated from a salt melt by calcium oxide and are not precipitated by aluminium oxide. Thus, aluminium oxide in a selective precipitator for uranium and plutonium in presence of REE. Addition of aluminium fluoride retains trivalent plutonium and REE in a salt melt in presence of Ca and Al oxides. The mechanism of interacting plutonium and REE trifluorides with metal oxides in fluoride melts has been considered

Parameters in selective laser melting for processing metallic powders

Science.gov (United States)

Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

2012-03-01

The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

Wetting and surface tension of bismate glass melt

International Nuclear Information System (INIS)

Shim, Seung-Bo; Kim, Dong-Sun; Hwang, Seongjin; Kim, Hyungsun

2009-01-01

Lead oxide glass frits are used widely in the electronics industry for low-temperature firing. On the other hand, one of the low-sintering and low-melting lead-free glass systems available, the bismate glass system, is considered to be an alternative to lead oxide glass. In order to extend the applications of Bi 2 O 3 glasses, this study examined the thermophysical properties of low-melting Bi 2 O 3 -B 2 O 3 -ZnO-BaO-Al 2 O 3 -SiO 2 glass frits with various ZnO/B 2 O 3 ratios. The fundamental thermal properties, such as glass transition temperature and softening point, were examined by differential thermal analysis and a glass softening point determination system. The wetting angles, viscosities and surface tension of the various bismate glasses on an alumina substrate were measured using hot-stage microscopy and the sessile drop method. These thermophysical properties will be helpful in understanding the work of adhesion and the liquid spread kinetics of glass frits.

Modelling of the isothermal replication of surface microstructures in polymer melts

DEFF Research Database (Denmark)

Rasmussen, Henrik Koblitz; Eriksson, Torbjörn Gerhard

2005-01-01

boundary condition. This allows an investigation of the effect of the rheological properties of the polymer melt on the ability of the material to fill small structures in a mould surface. Series of isothermal compression moulding experiments were performed with a polycarbonate (PC) and a polystyrene (PS...

A characterization of Greenland Ice Sheet surface melt and runoff in contemporary reanalyses and a regional climate model

Directory of Open Access Journals (Sweden)

Richard eCullather

2016-02-01

Full Text Available For the Greenland Ice Sheet (GrIS, large-scale melt area has increased in recent years and is detectable via remote sensing, but its relation to runoff is not known. Historical, modeled melt area and runoff from Modern-Era Retrospective Analysis for Research and Applications (MERRA-Replay, the Interim Re-Analysis of the European Centre for Medium Range Weather Forecasts (ERA-I, the Climate Forecast System Reanalysis (CFSR, the Modèle Atmosphérique Régional (MAR, and the Arctic System Reanalysis (ASR are examined. These sources compare favorably with satellite-derived estimates of surface melt area for the period 2000-2012. Spatially, the models markedly disagree on the number of melt days in the interior of the southern part of the ice sheet, and on the extent of persistent melt areas in the northeastern GrIS. Temporally, the models agree on the mean seasonality of daily surface melt and on the timing of large-scale melt events in 2012. In contrast, the models disagree on the amount, seasonality, spatial distribution, and temporal variability of runoff. As compared to global reanalyses, time series from MAR indicate a lower correlation between runoff and melt area (r2 = 0.805. Runoff in MAR is much larger in the second half of the melt season for all drainage basins, while the ASR indicates larger runoff in the first half of the year. This difference in seasonality for the MAR and to an extent for the ASR provide a hysteresis in the relation between runoff and melt area, which is not found in the other models. The comparison points to a need for reliable observations of surface runoff.

Theoretical Understanding the Relations of Melting-point Determination Methods from Gibbs Thermodynamic Surface and Applications on Melting Curves of Lower Mantle Minerals

Science.gov (United States)

Yin, K.; Belonoshko, A. B.; Zhou, H.; Lu, X.

2016-12-01

The melting temperatures of materials in the interior of the Earth has significant implications in many areas of geophysics. The direct calculations of the melting point by atomic simulations would face substantial hysteresis problem. To overcome the hysteresis encountered in the atomic simulations there are a few different melting-point determination methods available nowadays, which are founded independently, such as the free energy method, the two-phase or coexistence method, and the Z method, etc. In this study, we provide a theoretical understanding the relations of these methods from a geometrical perspective based on a quantitative construction of the volume-entropy-energy thermodynamic surface, a model first proposed by J. Willard Gibbs in 1873. Then combining with an experimental data and/or a previous melting-point determination method, we apply this model to derive the high-pressure melting curves for several lower mantle minerals with less computational efforts relative to using previous methods only. Through this way, some polyatomic minerals at extreme pressures which are almost unsolvable before are calculated fully from first principles now.

Diffusive exchange of trace elements between basaltic-andesite and dacitic melt: Insights into potential metal fractionation during magma mixing

Science.gov (United States)

Fiege, A.; Ruprecht, P.; Simon, A. C.; Holtz, F.

2017-12-01

Mafic magma recharge is a common process that triggers physical and chemical mixing in magmatic systems and drives their evolution, resulting in, e.g., hybridization and volcanic eruptions. Once magma-magma contact is initiated, rapid heat-flux commonly leads to the formation of a cooling-induced crystal mush on the mafic side of the interface. Here, on a local scale (µm to cm), at the magma-magma interface, melt-melt diffusive exchange is required to approach equilibrium. Significant chemical potential gradients drive a complex, multi-element mass flux between the two systems (Liang, 2010). This diffusive-equilibration often controls crystal dissolution rates within the boundary layers and, thus, the formation of interconnected melt or fluid networks. Such networks provide important pathways for the transport of volatiles and trace metals from the mafic recharge magma to the felsic host magma, where the latter may feed volcanic activities and ore deposits. While major element diffusion in silicate melts is mostly well understood, even in complex systems, the available data for many trace element metals are limited (Liang, 2010; Zhang et al., 2010). Differences in diffusivity in a dynamic, mixing environment can cause trace element fractionation, in particular during crystallization and volatile exsolution and separation. This may affect trace element signatures in phenocrysts and magmatic volatile phases that can form near a magma-magma boundary. As a result, the chemistry of volcanic gases and magmatic-hydrothermal ore deposits may be partially controlled by such mixing phenomena. We performed melt-melt diffusion-couple experiments at 150 MPa, 1100°C, FMQ, FMQ+1 and FMQ+3 (FMQ: fayalite-magnetite-quartz oxygen fugacity buffer). Hydrated, sulfur-bearing cylinders of dacite and basaltic andesite were equilibrated for up to 20 h. Major and trace element gradients were measured by using laser-ablation ICP-MS and electron microprobe analyses. The results we will

Chemical decontamination and melt densification of chop-leach fuel hulls

International Nuclear Information System (INIS)

Dillon, R.L.; Griggs, B.; Kemper, R.S.; Nelson, R.G.

1976-01-01

This paper reports on decontamination and densification studies of chop-leach fuel hull residues designed to minimize the transuranic element (TRU) contaminated waste stream. Decontamination requirements have been established from studies of TRU element distribution in the fuel hull residues. Effective surface decontamination of Zircaloy requires removal of zirconium oxide corrosion products. Good decontamination factors have been achieved with aqueous solutions following high temperature HF conditioning of oxide films. Molten fluoride salt mixtures are effective decontaminants, but pose problems in metal loss and salt dragout. Molten metal decontamination methods are highly preliminary, but may be required to reduce TRU originating from tramp uranium in Zircaloy. Low melting (1300 0 C) alloy of Zircaloy, stainless steel, and Inconel have been prepared in induction heated graphite crucibles. High quality ingots of Zircaloy-2 have been prepared directly from short sections of descaled fuel clad tubing using the Inductoslag process. This material is readily capable of refabrication. Inductoslag melts have also been prepared from heavily oxidized Zircaloy tubing demonstrating melt densification without prior decontamination is technically feasible. Hydrogen absorption kinetics have been demonstrated with cast Zircaloy-2 and cast Zircaloy-stainless steel-Inconel alloys. Metallic fuel hull residues have been proposed as a storage medium for tritium released from fuel during reprocessing. (author)

The Influence of As-Built Surface Conditions on Mechanical Properties of Ti-6Al-4V Additively Manufactured by Selective Electron Beam Melting

Science.gov (United States)

Sun, Y. Y.; Gulizia, S.; Oh, C. H.; Fraser, D.; Leary, M.; Yang, Y. F.; Qian, M.

2016-03-01

Achieving a high surface finish is a major challenge for most current metal additive manufacturing processes. We report the first quantitative study of the influence of as-built surface conditions on the tensile properties of Ti-6Al-4V produced by selective electron beam melting (SEBM) in order to better understand the SEBM process. Tensile ductility was doubled along with noticeable improvements in tensile strengths after surface modification of the SEBM-fabricated Ti-6Al-4V by chemical etching. The fracture surfaces of tensile specimens with different surface conditions were characterised and correlated with the tensile properties obtained. The removal of a 650- μm-thick surface layer by chemical etching was shown to be necessary to eliminate the detrimental influence of surface defects on mechanical properties. The experimental results and analyses underline the necessity to modify the surfaces of SEBM-fabricated components for structural applications, particularly for those components which contain complex internal concave and convex surfaces and channels.

A study of metal-ceramic wettability in SiC-Al using dynamic melt infiltration of SiC

Science.gov (United States)

Asthana, R.; Rohatgi, P. K.

1993-01-01

Pressure-assisted infiltration with a 2014 Al alloy of plain and Cu-coated single crystal platelets of alpha silicon carbide was used to study particulate wettability under dynamic conditions relevant to pressure casting of metal-matrix composites. The total penetration length of infiltrant metal in porous compacts was measured at the conclusion of solidification as a function of pressure, infiltration time, and SiC size for both plain and Cu-coated SiC. The experimental data were analyzed to obtain a threshold pressure for the effect of melt intrusion through SiC compacts. The threshold pressure was taken either directly as a measure of wettability or converted to an effective wetting angle using the Young-Laplace capillary equation. Cu coating resulted in partial but beneficial improvements in wettability as a result of its dissolution in the melt, compared to uncoated SiC.

Tin in granitic melts: The role of melting temperature and protolith composition

Science.gov (United States)

Wolf, Mathias; Romer, Rolf L.; Franz, Leander; López-Moro, Francisco Javier

2018-06-01

Granite bound tin mineralization typically is seen as the result of extreme magmatic fractionation and late exsolution of magmatic fluids. Mineralization, however, also could be obtained at considerably less fractionation if initial melts already had enhanced Sn contents. We present chemical data and results from phase diagram modeling that illustrate the dominant roles of protolith composition, melting conditions, and melt extraction/evolution for the distribution of Sn between melt and restite and, thus, the Sn content of melts. We compare the element partitioning between leucosome and restite of low-temperature and high-temperature migmatites. During low-temperature melting, trace elements partition preferentially into the restite with the possible exception of Sr, Cd, Bi, and Pb, that may be enriched in the melt. In high-temperature melts, Ga, Y, Cd, Sn, REE, Pb, Bi, and U partition preferentially into the melt whereas Sc, V, Cr, Co, Ni, Mo, and Ba stay in the restite. This contrasting behavior is attributed to the stability of trace element sequestering minerals during melt generation. In particular muscovite, biotite, titanite, and rutile act as host phases for Sn and, therefore prevent Sn enrichment in the melt as long as they are stable phases in the restite. As protolith composition controls both the mineral assemblage and modal contents of the various minerals, protolith composition eventually also controls the fertility of a rock during anatexis, restite mineralogy, and partitioning behavior of trace metals. If a particular trace element is sequestered in a phase that is stable during partial melting, the resulting melt is depleted in this element whereas the restite becomes enriched. Melt generation at high temperature may release Sn when Sn-hosts become unstable. If melt has not been lost before the breakdown of Sn-hosts, Sn contents in the melt will increase but never will be high. In contrast, if melt has been lost before the decomposition of Sn

Snow cover as a source of technogenic pollution of surface water during the snow melting period

Directory of Open Access Journals (Sweden)

Labuzova Olga

2016-10-01

Full Text Available The study of pollutants in melt water of snow cover and snow disposal sites in the city of Barnaul showed that during the snow melting period the surface water is not subjected to significant technogenic impact according to a number of studied indices. The oils content is an exception: it can exceed MAC more than 20 times in river- water due to the melting of city disposal sites. Environmental damage due to an oils input into water resources during the snow melting period can be more than 300000 thousand rubles.

Thermophysical problems of laser cutting of metals

Directory of Open Access Journals (Sweden)

Orishich Anatoliy

2017-01-01

Full Text Available Variety and complex interaction of physical processes during laser cutting is a critical characteristic of the laser cutting of metals. Small spatial and temporal scales complicate significantly the experimental investigations of the multi-phase fluid flow in the conditions of laser cutting of metals. In these conditions, the surface formed during the cutting is an indicator determining the melt flow character. The quantitative parameter reflecting the peculiarities of the multi-phase fluid flow, is normally the roughness of the forming surface, and the minimal roughness is the criterion of the qualitative flow [1 – 2]. The purpose of this work is to perform the experimental comparative investigation of the thermophysical pattern of the multi-phase melt flow in the conditions of the laser cutting of metals with the laser wavelength of 10.6 μm and 1.07 μm.

Empirical Retrieval of Surface Melt Magnitude from Coupled MODIS Optical and Thermal Measurements over the Greenland Ice Sheet during the 2001 Ablation Season.

Science.gov (United States)

Lampkin, Derrick; Peng, Rui

2008-08-22

Accelerated ice flow near the equilibrium line of west-central Greenland Ice Sheet (GIS) has been attributed to an increase in infiltrated surface melt water as a response to climate warming. The assessment of surface melting events must be more than the detection of melt onset or extent. Retrieval of surface melt magnitude is necessary to improve understanding of ice sheet flow and surface melt coupling. In this paper, we report on a new technique to quantify the magnitude of surface melt. Cloud-free dates of June 10, July 5, 7, 9, and 11, 2001 Moderate Resolution Imaging Spectroradiometer (MODIS) daily reflectance Band 5 (1.230-1.250μm) and surface temperature images rescaled to 1km over western Greenland were used in the retrieval algorithm. An optical-thermal feature space partitioned as a function of melt magnitude was derived using a one-dimensional thermal snowmelt model (SNTHERM89). SNTHERM89 was forced by hourly meteorological data from the Greenland Climate Network (GC-Net) at reference sites spanning dry snow, percolation, and wet snow zones in the Jakobshavn drainage basin in western GIS. Melt magnitude or effective melt (E-melt) was derived for satellite composite periods covering May, June, and July displaying low fractions (0-1%) at elevations greater than 2500m and fractions at or greater than 15% at elevations lower than 1000m assessed for only the upper 5 cm of the snow surface. Validation of E-melt involved comparison of intensity to dry and wet zones determined from QSCAT backscatter. Higher intensities (> 8%) were distributed in wet snow zones, while lower intensities were grouped in dry zones at a first order accuracy of ~ ±2%.

The Origin of the Compositional Diversity of Mercury's Surface Constrained From Experimental Melting of Enstatite Chondrites

Science.gov (United States)

Boujibar, A.; Righter, K.; Pando, K.; Danielson, L.

2015-01-01

Mercury is known as an endmember planet as it is the most reduced terrestrial planet with the highest core/mantle ratio. MESSENGER spacecraft has shown that its surface is FeO-poor (2-4 wt%) and Srich (up to 6-7 wt%), which confirms the reducing nature of its silicate mantle. Moreover, high resolution images revealed large volcanic plains and abundant pyroclastic deposits, suggesting important melting stages of the Mercurian mantle. This interpretation was confirmed by the high crustal thickness (up to 100 km) derived from Mercury's gravity field. This is also corroborated by a recent experimental result that showed that Mercurian partial melts are expected to be highly buoyant within the Mercurian mantle and could have risen from depths as high as the core-mantle boundary. In addition MESSENGER spacecraft provided relatively precise data on major elemental compositions of Mercury's surface. These results revealed important chemical and mineralogical heterogeneities that suggested several stages of differentiation and re-melting processes. However, the extent and nature of compositional variations produced by partial melting remains poorly constrained for the particular compositions of Mercury (very reducing conditions, low FeO-contents and high sulfur-contents). Therefore, in this study, we investigated the processes that lead to the various compositions of Mercury's surface. Melting experiments with bulk Mercury-analogue compositions were performed and compared to the compositions measured by MESSENGER.

Nanotexturing of surfaces to reduce melting point.

Energy Technology Data Exchange (ETDEWEB)

Garcia, Ernest J.; Zubia, David (University of Texas at El Paso El Paso, TX); Mireles, Jose (Universidad Aut%C3%94onoma de Ciudad Ju%C3%94arez Ciudad Ju%C3%94arez, Mexico); Marquez, Noel (University of Texas at El Paso El Paso, TX); Quinones, Stella (University of Texas at El Paso El Paso, TX)

2011-11-01

This investigation examined the use of nano-patterned structures on Silicon-on-Insulator (SOI) material to reduce the bulk material melting point (1414 C). It has been found that sharp-tipped and other similar structures have a propensity to move to the lower energy states of spherical structures and as a result exhibit lower melting points than the bulk material. Such a reduction of the melting point would offer a number of interesting opportunities for bonding in microsystems packaging applications. Nano patterning process capabilities were developed to create the required structures for the investigation. One of the technical challenges of the project was understanding and creating the specialized conditions required to observe the melting and reshaping phenomena. Through systematic experimentation and review of the literature these conditions were determined and used to conduct phase change experiments. Melting temperatures as low as 1030 C were observed.

A Stabilizing Feedback Between Cloud Radiative Effects and Greenland Surface Melt: Verification From Multi-year Automatic Weather Station Measurements

Science.gov (United States)

Zender, C. S.; Wang, W.; van As, D.

2017-12-01

Clouds have strong impacts on Greenland's surface melt through the interaction with the dry atmosphere and reflective surfaces. However, their effects are uncertain due to the lack of in situ observations. To better quantify cloud radiative effects (CRE) in Greenland, we analyze and interpret multi-year radiation measurements from 30 automatic weather stations encompassing a broad range of climatological and topographical conditions. During melt season, clouds warm surface over most of Greenland, meaning the longwave greenhouse effect outweighs the shortwave shading effect; on the other hand, the spatial variability of net (longwave and shortwave) CRE is dominated by shortwave CRE and in turn by surface albedo, which controls the potential absorption of solar radiation when clouds are absent. The net warming effect decreases with shortwave CRE from high to low altitudes and from north to south (Fig. 1). The spatial correlation between albedo and net CRE is strong (r=0.93, palbedo determines the net CRE seasonal trend, which decreases from May to July and increases afterwards. On an hourly timescale, we find two distinct radiative states in Greenland (Fig. 2). The clear state is characterized by clear-sky conditions or thin clouds, when albedo and solar zenith angle (SZA) weakly correlates with CRE. The cloudy state is characterized by opaque clouds, when the combination of albedo and SZA strongly correlates with CRE (r=0.85, palbedo and solar zenith angle, explains the majority of the CRE variation in spatial distribution, seasonal trend in the ablation zone, and in hourly variability in the cloudy radiative state. Clouds warm the brighter and colder surfaces of Greenland, enhance snow melt, and tend to lower the albedo. Clouds cool the darker and warmer surfaces, inhibiting snow melt, which increases albedo, and thus stabilizes surface melt. This stabilizing mechanism may also occur over sea ice, helping to forestall surface melt as the Arctic becomes dimmer.

Liquid phase surface melting of AA8011 aluminum alloy by addition of Al/Al{sub 2}O{sub 3} nano-composite powders synthesized by high-energy milling

Energy Technology Data Exchange (ETDEWEB)

Sohi, M. Heydarzadeh [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Hojjatzadeh, S.M.H., E-mail: Hojatzadeh@yahoo.com [Department of Welding, Science and Research Branch, Azad University, Tehran (Iran, Islamic Republic of); Moosavifar, Sh. S.; Heshmati-Manesh, S. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-15

Highlights: • Aluminum matrix composite layers reinforced with alumina particles were fabricated. • Non milled powders caused porosity in the microstructures because of poor wettability. • The ball milling of powders was significantly improved the wettability of nano ceramic particles. • The micro hardness of the layers was approximately 3 times greater than that of the base metal. - Abstract: Poor wettability of particles is an obstacle in formation of sound composite layer via surface melting. Pre-coating of particles with metallic material by different techniques, such as ball milling may enhance the wettability of the particles with molten metal. In this study, composite surface layers containing Al{sub 2}O{sub 3} particles were fabricated on the surface of AA8011 aluminum substrates by tungsten inert gas (TIG) surface melting using preplaced layers of Al/Al{sub 2}O{sub 3} powder mixtures in two different forms: (1) a mixture of 40 wt% Al and 60 wt% of 50 nm Al{sub 2}O{sub 3} powders and (2) a mixture obtained by mechanical alloying of 40 wt% Al and 60 wt% of 60 μm Al{sub 2}O{sub 3} powders. Morphology evolution of powders during ball milling and the microstructure of the fabricated composite layers were studied through conventional characterization techniques, such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Microhardness measurements were also performed across the alloyed zone. The results indicated that the layer fabricated by the second route showed a defect free structure with a more uniform distribution of Al{sub 2}O{sub 3} particles in comparison with the layer obtained by the first route. It was also noticed that the uniform dispersion of Al{sub 2}O{sub 3} particles in the fabricated layer increased the hardness to 133 HV which was over 3 times of that of the base metal.

Plasma arc melting of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.; Patterson, R.A.; Haun, R.

1994-01-01

Los Alamos has several applications for high temperature, oxidation and liquid-metal corrosion resistant materials. Further, materials property constraints are dictated by a requirement to maintain low density; e.g., less than the density of stainless steel. Liquid metal compatibility and density requirements have driven the research toward the Ti-Ta system with an upper bound of 60 wt% Ta-40 wt% Ti. Initial melting of these materials was performed in a small button arc melter with several hundred grams of material; however, ingot quantities were soon needed. But, refractory metal alloys whose constituents possess very dissimilar densities, melting temperatures and vapor pressures pose significant difficulty and require specialized melting practices. The Ti-Ta alloys fall into this category with the density of tantalum 16.5 g/cc and that of titanium 4.5 g/cc. Melting is further complicated by the high melting point of Ta(3020 C) and the relatively low boiling point of Ti(3287 C). Previous electron beam melting experience with these materials resulted, in extensive vaporization of the titanium and poor chemical homogeneity. Vacuum arc remelting(VAR) was considered as a melting candidate and discarded due to density and vapor pressure issues associated with electron beam. Plasma arc melting offered the ability to supply a cover gas to deal with vapor pressure issues as well as solidification control to help with macrosegregation in the melt and has successfully produced high quality ingots of the Ti-Ta alloys

Utilizing Rice Husk Briquettes in Firing Crucible Furnace for Low Temperature Melting Metals in Nigeria

Directory of Open Access Journals (Sweden)

N. A. Musa

2012-08-01

Full Text Available The search for alternative fuels for firing crucible furnace for low temperature melting metals has become mandatory, as a result of the pollution problem associated with the use of fossil fuels, the expense of electricity and also deforestation as a result of the use of charcoal. An agricultural waste, rice husk, in briquette form was used as an alternative fuel to fire crucible furnace to melt lead, zinc and aluminium. Results showed that lead and zinc melted and reached their pouring temperatures of 3840C and 5300C in 70 minutes and 75 minutes respectively. Aluminium was raised to a maximum temperature of 5200C in 75 and 100 minutes.The average concentration of the pollutants (CO, SO2and NOX were found to be below the tolerance limit and that of TSP (Total Suspended Particulates was found to be within the tolerance limit stipulated by Federal Environmental Protection Agency (FEPA in Nigeria.

Radioactive metal scrap recycling by melting process at the Chernobyl site

International Nuclear Information System (INIS)

Steinwarz, W.

1995-01-01

Within its TACIS programme the European Union ordered a feasibility study on the cleaning-up of the Chernobyl area from radioactively contaminated metallic material. The study was performed by a Ukrainian German Working Group under the leadership of Siempelkamp and finalized at the end of March 1994. The on-site evaluation for the 30 km exclusion zone showed an overall mass of metal scrap of min. 100,000 Mg with a maximum specific activity of 400 Bq/g based on 48 open depositories within the restricted area. Dominant radionuclides were Cs-137 and Sr-90 accompanied by a very low proportion of α-activity. The study report showed the technical feasibility of a melting plant designed with a throughput of 10'000 Mg per year and its suitability for the overall concept to handle the Chernobyl waste. The main task for the near future can be identified as the establishing of a sound financial concept. (author) 5 figs., 3 tabs., 2 refs

Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

Energy Technology Data Exchange (ETDEWEB)

Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan); Ali, G.; Ahmed, Ejaz; Haq, M.A.; Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan)

2011-06-15

Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

Science.gov (United States)

Ahmad, M.; Ali, G.; Ahmed, Ejaz; Haq, M. A.; Akhter, J. I.

2011-06-01

Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

International Nuclear Information System (INIS)

Ahmad, M.; Ali, G.; Ahmed, Ejaz; Haq, M.A.; Akhter, J.I.

2011-01-01

Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

Effect of Low-Melting Metals (Pb, Bi, Cd, In) on the Structure, Phase Composition, and Properties of Casting Al-5% Si-4% Cu Alloy

Science.gov (United States)

Yakovleva, A. O.; Belov, N. A.; Bazlova, T. A.; Shkalei, I. V.

2018-01-01

The effect of low-melting metals (Pb, Bi, Cd, In) on the structure, phase composition, and properties of the Al-5% Si-4% Cu alloy was studied using calculations. Polythermal sections have been reported, which show that the considered systems are characterized by the presence of liquid regions and monotectic reactions. The effect of low-melting metals on the microstructure and hardening of base alloy in the cast and heat-treated states has been studied.

Rapid changes in surface water carbonate chemistry during Antarctic sea ice melt

Science.gov (United States)

Jones, Elizabeth M.; Bakker, Dorothee C. E.; Venables, Hugh J.; Whitehouse, Michael J.; Korb, Rebecca E.; Watson, Andrew J.

2010-11-01

ABSTRACT The effect of sea ice melt on the carbonate chemistry of surface waters in the Weddell-Scotia Confluence, Southern Ocean, was investigated during January 2008. Contrasting concentrations of dissolved inorganic carbon (DIC), total alkalinity (TA) and the fugacity of carbon dioxide (fCO2) were observed in and around the receding sea ice edge. The precipitation of carbonate minerals such as ikaite (CaCO3.6H2O) in sea ice brine has the net effect of decreasing DIC and TA and increasing the fCO2 in the brine. Deficits in DIC up to 12 +/- 3 μmol kg-1 in the marginal ice zone (MIZ) were consistent with the release of DIC-poor brines to surface waters during sea ice melt. Biological utilization of carbon was the dominant processes and accounted for 41 +/- 1 μmol kg-1 of the summer DIC deficit. The data suggest that the combined effects of biological carbon uptake and the precipitation of carbonates created substantial undersaturation in fCO2 of 95 μatm in the MIZ during summer sea ice melt. Further work is required to improve the understanding of ikaite chemistry in Antarctic sea ice and its importance for the sea ice carbon pump.

Corrosion of inconel in high-temperature borosilicate glass melts containing simulant nuclear waste

Science.gov (United States)

Mao, Xianhe; Yuan, Xiaoning; Brigden, Clive T.; Tao, Jun; Hyatt, Neil C.; Miekina, Michal

2017-10-01

The corrosion behaviors of Inconel 601 in the borosilicate glass (MW glass) containing 25 wt.% of simulant Magnox waste, and in ZnO, Mn2O3 and Fe2O3 modified Mg/Ca borosilicate glasses (MZMF and CZMF glasses) containing 15 wt.% of simulant POCO waste, were evaluated by dimensional changes, the formation of internal defects and changes in alloy composition near corrosion surfaces. In all three kinds of glass melts, Cr at the inconel surface forms a protective Cr2O3 scale between the metal surface and the glass, and alumina precipitates penetrate from the metal surface or formed in-situ. The corrosion depths of inconel 601 in MW waste glass melt are greater than those in the other two glass melts. In MW glass, the Cr2O3 layer between inconel and glass is fragmented because of the reaction between MgO and Cr2O3, which forms the crystal phase MgCr2O4. In MZMF and CZMF waste glasses the layers are continuous and a thin (Zn, Fe, Ni, B)-containing layer forms on the surface of the chromium oxide layer and prevents Cr2O3 from reacting with MgO or other constituents. MgCr2O4 was observed in the XRD analysis of the bulk MW waste glass after the corrosion test, and ZrSiO4 in the MZMF waste glass, and ZrSiO4 and CaMoO4 in the CZMF waste glass.

Leaching characteristics of rare metal elements and chlorine in fly ash from ash melting plants for metal recovery.

Science.gov (United States)

Jung, Chang-Hwan; Osako, Masahiro

2009-05-01

In terms of resource recovery and environmental impact, melting furnace fly ash (MFA) is attracting much attention in Japan due to its high metal content. The study aims to obtain fundamental information on using a water extraction method not only to concentrate valuable rare metals but also to remove undesirable substances such as chlorine for their recovery from MFA. The composition and leaching characteristics of MFA was investigated. The results revealed that the metal content in MFA is nearly equal to raw ore quality. The content of Ag, In, Pd, Pb, and Zn is, in fact, higher than the content of raw ore. As for leaching behavior, Ag, Bi, In, Ga, Ge, Sb, Sn, and Te showed the lowest release at a neutral pH range. Pd was leached constantly regardless of pH, but its concentration was quite low. On the other hand, most of the Tl was easily leached, revealing that water extraction is not appropriate for Tl recovery from MFA. Major elements Cl, Ca, Na, and K, occupying about 70% of MFA, were mostly leached regardless of pH. Base metal elements Cu, Pb, and Zn showed minimum solubility at a neutral pH. The leaching ratio of target rare metal elements and base metal elements suggests that the optimal pH for water extraction is 8-10, at which the leaching concentration is minimized. The water extraction process removed most of the Cl, Ca, Na, and K, and the concentration of rare metals and base metals increased by four or five times.

Effects of Ce concentrations on ignition temperature and surface tension of Mg-9wt.%Al alloy

OpenAIRE

Deng Zhenghua; Li Huaji; Zhao Wanjun

2013-01-01

Magnesium alloys are well known for their excellent properties, but the potential issues with oxidation and burning during melting and casting largely limit its industrial applications. The addition of Ce in magnesium alloys can significantly raise ignition-proof performance and change the structure of the oxide film on the surface of the molten metal as well as the surface tension values. Surface tension is an important physical parameter of the metal melts, and it plays an important role in...

Plasmarc technology for the treatment of metallic radwaste

International Nuclear Information System (INIS)

Hoffelner, W.; Weigel, H.

1999-01-01

The Plasmarc incineration and melting technology is suitable for processing radioactive wastes arising from the fields of medicine, industry and research, and from the operation and maintenance of nuclear power plants. Combustible wastes can be thermally decomposed and metals melted in the same facility together, and the incineration products and metals are thus turned into a form suitable for disposal in one step. In secondary metallurgy the Plasmarc technology can be used for melting scrap metal and recovering usable metals from metalliferous wastes, particularly composites of different metals and ceramics and metals and plastics. In the case of special wastes, it is possible to thermally decompose otherwise problematic residues in an oxygen free atmosphere at high temperatures. Material construction in the incineration mode could be in 200-litre standard drums with a total weight up to 300 kilograms if an average processing efficiency of 200 kilograms of mixed waste per hours is assumed. Melting: In the melting mode for metals, the drums coming from the storage rack are placed in the slowly rotating furnace using a grabbing device. Because of the low speed of rotation, the central outlet is initially blocked with a stopper. The drums, with contents, are then molten in the plasma arc. As soon as there is a melted mass, the speed of rotation of the furnace is increased until there is no material outflow when the stopper is removed. The stopped is then removed and the speed of rotation is reduced once again to allow the melt to flow out, exactly as in the incineration mode. Mixing: In the mixing mode, metallic/nonmetallic mixtures (e.g. reinforced concrete) can be processed. The meltable components are melted and the organic components are thermally decomposed. Because of differences in density, the inorganic residues float on the surface of the molten metal and can be vitrified using additives. These different operating modes of the Plasmarc furnace allow various

Can Nano-Particle Melt below the Melting Temperature of Its Free Surface Partner?

International Nuclear Information System (INIS)

Sui Xiao-Hong; Qin Shao-Jing; Wang Zong-Guo; Kang Kai; Wang Chui-Lin

2015-01-01

The phonon thermal contribution to the melting temperature of nano-particles is inspected. The discrete summation of phonon states and its corresponding integration form as an approximation for a nano-particle or for a bulk system have been analyzed. The discrete phonon energy levels of pure size effect and the wave-vector shifts of boundary conditions are investigated in detail. Unlike in macroscopic thermodynamics, the integration volume of zero-mode of phonon for a nano-particle is not zero, and it plays an important role in pure size effect and boundary condition effect. We find that a nano-particle will have a rising melting temperature due to purely finite size effect; a lower melting temperature bound exists for a nano-particle in various environments, and the melting temperature of a nano-particle with free boundary condition reaches this lower bound. We suggest an easy procedure to estimation the melting temperature, in which the zero-mode contribution will be excluded, and only several bulk quantities will be used as input. We would like to emphasize that the quantum effect of discrete energy levels in nano-particles, which is not present in early thermodynamic studies on finite size corrections to melting temperature in small systems, should be included in future researches. (condensed matter: structural, mechanical, and thermal properties)

Enhanced Surface Warming and Accelerated Snow Melt in the Himalayas and Tibetan Plateau Induced by Absorbing Aerosols

Science.gov (United States)

Lau, William K.; Kim, Maeng-Ki; Kim, Kyu-Myong; Lee, Woo-Seop

2010-01-01

Numerical experiments with the NASA finite-volume general circulation model show that heating of the atmosphere by dust and black carbon can lead to widespread enhanced warming over the Tibetan Plateau (TP) and accelerated snow melt in the western TP and Himalayas. During the boreal spring, a thick aerosol layer, composed mainly of dust transported from adjacent deserts and black carbon from local emissions, builds up over the Indo-Gangetic Plain, against the foothills of the Himalaya and the TP. The aerosol layer, which extends from the surface to high elevation (approx.5 km), heats the mid-troposphere by absorbing solar radiation. The heating produces an atmospheric dynamical feedback the so-called elevated-heat-pump (EHP) effect, which increases moisture, cloudiness, and deep convection over northern India, as well as enhancing the rate of snow melt in the Himalayas and TP. The accelerated melting of snow is mostly confined to the western TP, first slowly in early April and then rapidly from early to mid-May. The snow cover remains reduced from mid-May through early June. The accelerated snow melt is accompanied by similar phases of enhanced warming of the atmosphere-land system of the TP, with the atmospheric warming leading the surface warming by several days. Surface energy balance analysis shows that the short-wave and long-wave surface radiative fluxes strongly offset each other, and are largely regulated by the changes in cloudiness and moisture over the TP. The slow melting phase in April is initiated by an effective transfer of sensible heat from a warmer atmosphere to land. The rapid melting phase in May is due to an evaporation-snow-land feedback coupled to an increase in atmospheric moisture over the TP induced by the EHP effect.

Enhanced surface warming and accelerated snow melt in the Himalayas and Tibetan Plateau induced by absorbing aerosols

International Nuclear Information System (INIS)

Lau, William K M; Kim, Maeng-Ki; Lee, Woo-Seop; Kim, Kyu-Myong

2010-01-01

Numerical experiments with the NASA finite-volume general circulation model show that heating of the atmosphere by dust and black carbon can lead to widespread enhanced warming over the Tibetan Plateau (TP) and accelerated snow melt in the western TP and Himalayas. During the boreal spring, a thick aerosol layer, composed mainly of dust transported from adjacent deserts and black carbon from local emissions, builds up over the Indo-Gangetic Plain, against the foothills of the Himalaya and the TP. The aerosol layer, which extends from the surface to high elevation (∼5 km), heats the mid-troposphere by absorbing solar radiation. The heating produces an atmospheric dynamical feedback-the so-called elevated-heat-pump (EHP) effect, which increases moisture, cloudiness, and deep convection over northern India, as well as enhancing the rate of snow melt in the Himalayas and TP. The accelerated melting of snow is mostly confined to the western TP, first slowly in early April and then rapidly from early to mid-May. The snow cover remains reduced from mid-May through early June. The accelerated snow melt is accompanied by similar phases of enhanced warming of the atmosphere-land system of the TP, with the atmospheric warming leading the surface warming by several days. Surface energy balance analysis shows that the short-wave and long-wave surface radiative fluxes strongly offset each other, and are largely regulated by the changes in cloudiness and moisture over the TP. The slow melting phase in April is initiated by an effective transfer of sensible heat from a warmer atmosphere to land. The rapid melting phase in May is due to an evaporation-snow-land feedback coupled to an increase in atmospheric moisture over the TP induced by the EHP effect.

The Impact Of Snow Melt On Surface Runoff Of Sava River In Slovenia

Science.gov (United States)

Horvat, A.; Brilly, M.; Vidmar, A.; Kobold, M.

2009-04-01

Snow is a type of precipitation in the form of crystalline water ice, consisting of a multitude of snowflakes that fall from clouds. Snow remains on the ground until it melts or sublimates. Spring snow melt is a major source of water supply to areas in temperate zones near mountains that catch and hold winter snow, especially those with a prolonged dry summer. In such places, water equivalent is of great interest to water managers wishing to predict spring runoff and the water supply of cities downstream. In temperate zone like in Slovenia the snow melts in the spring and contributes certain amount of water to surface flow. This amount of water can be great and can cause serious floods in case of fast snow melt. For this reason we tried to determine the influence of snow melt on the largest river basin in Slovenia - Sava River basin, on surface runoff. We would like to find out if snow melt in Slovenian Alps can cause spring floods and how serious it can be. First of all we studied the caracteristics of Sava River basin - geology, hydrology, clima, relief and snow conditions in details for each subbasin. Furtermore we focused on snow and described the snow phenomenom in Slovenia, detailed on Sava River basin. We collected all available data on snow - snow water equivalent and snow depth. Snow water equivalent is a much more useful measurement to hydrologists than snow depth, as the density of cool freshly fallen snow widely varies. New snow commonly has a density of between 5% and 15% of water. But unfortunately there is not a lot of available data of SWE available for Slovenia. Later on we compared the data of snow depth and river runoff for some of the 40 winter seasons. Finally we analyzed the use of satellite images for Slovenia to determine the snow cover for hydrology reason. We concluded that snow melt in Slovenia does not have a greater influence on Sava River flow. The snow cover in Alps can melt fast due to higher temperatures but the water distributes

Bioactive Ti metal analogous to human cancellous bone: Fabrication by selective laser melting and chemical treatments.

Science.gov (United States)

Pattanayak, Deepak K; Fukuda, A; Matsushita, T; Takemoto, M; Fujibayashi, S; Sasaki, K; Nishida, N; Nakamura, T; Kokubo, T

2011-03-01

Selective laser melting (SLM) is a useful technique for preparing three-dimensional porous bodies with complicated internal structures directly from titanium (Ti) powders without any intermediate processing steps, with the products being expected to be useful as a bone substitute. In this study the necessary SLM processing conditions to obtain a dense product, such as the laser power, scanning speed, and hatching pattern, were investigated using a Ti powder of less than 45 μm particle size. The results show that a fully dense plate thinner than 1.8 mm was obtained when the laser power to scanning speed ratio was greater than 0.5 and the hatch spacing was less than the laser diameter, with a 30 μm thick powder layer. Porous Ti metals with structures analogous to human cancellous bone were fabricated and the compressive strength measured. The compressive strength was in the range 35-120 MPa when the porosity was in the range 75-55%. Porous Ti metals fabricated by SLM were heat-treated at 1300 °C for 1h in an argon gas atmosphere to smooth the surface. Such prepared specimens were subjected to NaOH, HCl, and heat treatment to provide bioactivity. Field emission scanning electron micrographs showed that fine networks of titanium oxide were formed over the whole surface of the porous body. These treated porous bodies formed bone-like apatite on their surfaces in a simulated body fluid within 3 days. In vivo studies showed that new bone penetrated into the pores and directly bonded to the walls within 12 weeks after implantation into the femur of Japanese white rabbits. The percentage bone affinity indices of the chemical- and heat-treated porous bodies were significantly higher than that of untreated implants. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Excimer laser irradiation of metal surfaces

Science.gov (United States)

Kinsman, Grant

In this work a new method of enhancing CO2 laser processing by modifying the radiative properties of a metal surface is studied. In this procedure, an excimer laser (XeCl) or KrF) exposes the metal surface to overlapping pulses of high intensity, 10(exp 8) - 10(exp 9) W cm(exp -2), and short pulse duration, 30 nsec FWHM (Full Width Half Maximum), to promote structural and chemical change. The major processing effect at these intensities is the production of a surface plasma which can lead to the formation of a laser supported detonation wave (LSD wave). This shock wave can interact with the thin molten layer on the metal surface influencing to a varying degree surface oxidation and roughness features. The possibility of the expulsion, oxidation and redeposition of molten droplets, leading to the formation of micron thick oxide layers, is related to bulk metal properties and the incident laser intensity. A correlation is found between the expulsion of molten droplets and a Reynolds number, showing the interaction is turbulent. The permanent effects of these interactions on metal surfaces are observed through scanning electron microscopy (SEM), transient calorimetric measurements and Fourier transform infrared (FTIR) spectroscopy. Observed surface textures are related to the scanning procedures used to irradiate the metal surface. Fundamental radiative properties of a metal surface, the total hemispherical emissivity, the near-normal spectral absorptivity, and others are examined in this study as they are affected by excimer laser radiation. It is determined that for heavily exposed Al surface, alpha' (10.6 microns) can be increased to values close to unity. Data relating to material removal rates and chemical surface modification for excimer laser radiation is also discussed. The resultant reduction in the near-normal reflectivity solves the fundamental problem of coupling laser radiation into highly reflective and conductive metals such as copper and aluminum. The

On the rapid melt quenching

International Nuclear Information System (INIS)

Usatyuk, I.I.; Novokhatskij, I.A.; Kaverin, Yu.F.

1994-01-01

Specific features of instrumentation of traditionally employed method of melt spinning (rapid quenching), its disadvantages being discussed, were analyzed. The necessity of the method upgrading as applied to the problems of studying fine structure of molten metals and glasses was substantiated. The principle flowsheet of experimental facility for extremely rapid quenching of the melts of metals is described, specificity of its original functional units being considered. The sequence and character of all the principal stages of the method developed were discussed. 18 refs.; 3 figs

Technical possibilities to support separation of radioactive elements from metallic waste

International Nuclear Information System (INIS)

Bjoerkvall, Johan; Ye, Guozhu; Lindberg, Maria

2014-01-01

In the nuclear industry metallic objects can be either surface or bulk contaminated. Surface contaminated objects are often decontaminated by chemical or mechanical means, but are there other possibilities? During melting slags are formed either spontaneously or by adding slag forming compounds. However, one question that frequently arises is: Can all nuclides be separated by adding slag forming compounds? This question is not entirely correct as it is not only the radioactive nuclides that are separated from the metal but all atoms of that element present in the melt, radioactive and stable isotopes alike. Part of the answer lays in thermodynamics. Thermodynamics cannot positively answer the question with yes, as there are also practical and economical aspects to take into account, but if the answer is no there will never be any practical or economical efforts that will override nature. This paper will describe the theoretical baseline for evaluating the possibilities to separate certain elements during the melting process, mainly from steel but other metals will also touched on. The most common elements that have radioactive isotopes of interest is of course cobalt (Co-60, Co-58), but other elements of interest are manganese (Mn-54), strontium (Sr- 90), antimony (Sb-125) and of course heavy elements such as uranium, plutonium and americium. The paper will also describe methods used in the normal metal melting industry to separate elements from the base metal melted. This section will cover practical methods used as well as developed methods that are very seldom used due to time or financial constraints. (authors)

Effect of component substitution on the atomic dynamics in glass-forming binary metallic melts

Science.gov (United States)

Nowak, B.; Holland-Moritz, D.; Yang, F.; Voigtmann, Th.; Evenson, Z.; Hansen, T. C.; Meyer, A.

2017-08-01

We investigate the substitution of early transition metals (Zr, Hf, and Nb) in Ni-based binary glass-forming metallic melts and the impact on structural and dynamical properties by using a combination of neutron scattering, electrostatic levitation (ESL), and isotopic substitution. The self-diffusion coefficients measured by quasielastic neutron scattering (QENS) identify a sluggish diffusion as well as an increased activation energy by almost a factor of 2 for Hf35Ni65 compared to Zr36Ni64 . This finding can be explained by the locally higher packing density of Hf atoms in Hf35Ni65 compared to Zr atoms in Zr36Ni64 , which has been derived from interatomic distances by analyzing the measured partial structure factors. Furthermore, QENS measurements of liquid Hf35Ni65 prepared with 60Ni , which has a vanishing incoherent scattering cross section, have demonstrated that self-diffusion of Hf is slowed down compared to the concentration weighted self-diffusion of Hf and Ni. This implies a dynamical decoupling between larger Hf and smaller Ni atoms, which can be related to a saturation effect of unequal atomic nearest-neighbor pairs, that was observed recently for Ni-rich compositions in Zr-Ni metallic melts. In order to establish a structure-dynamics relation, measured partial structure factors have been used as an input for mode-coupling theory (MCT) of the glass transition to calculate self-diffusion coefficients for the different atomic components. Remarkably, MCT can reproduce the increased activation energy for Hf35Ni65 as well as the dynamical decoupling between Hf and Ni atoms.

Chemical decontamination and melt densification

International Nuclear Information System (INIS)

Dillon, R.L.; Griggs, B.; Kemper, R.S.; Nelson, R.G.

1976-01-01

Preliminary studies on the chemical decontamination and densification of Zircaloy, stainless steel, and Inconel undissolved residues remaining after dissolution of the UO 2 --PuO 2 spent fuel material from sheared fuel bundles are reported. The studies were made on cold or very small samples to demonstrate the feasibility of the processes developed before proceeding to hot cell demonstrations with kg level of the sources. A promising aqueous decontamination method for Zr alloy cladding was developed in which oxidized surfaces are conditioned with HF prior to leaching with ammonium oxalate, ammonium citrate, ammonium fluoride, and hydrogen peroxide. Feasibility of molten salt decontamination of oxidized Zircaloy was demonstrated. A low melting alloy of Zircaloy, stainless steel, and Inconel was obtained in induction heated graphite crucibles. Segregated Zircaloy cladding sections were directly melted by the inductoslag process to yield a metal ingot suitable for storage. Both Zircaloy and Zircaloy--stainless steel--Inconel alloys proved to be highly satisfactory getters and sinks for recovered tritium

Plastic Deformation of Metal Surfaces

DEFF Research Database (Denmark)

Hansen, Niels; Zhang, Xiaodan; Huang, Xiaoxu

2013-01-01

of metal components. An optimization of processes and material parameters must be based on a quantification of stress and strain gradients at the surface and in near surface layer where the structural scale can reach few tens of nanometers. For such fine structures it is suggested to quantify structural...... parameters by TEM and EBSD and apply strength-structural relationships established for the bulk metal deformed to high strains. This technique has been applied to steel deformed by high energy shot peening and a calculated stress gradient at or near the surface has been successfully validated by hardness...

Selective metal-vapor deposition on solvent evaporated polymer surfaces

Energy Technology Data Exchange (ETDEWEB)

Yamaguchi, Koji; Tsujioka, Tsuyoshi, E-mail: tsujioka@cc.osaka-kyoiku.ac.jp

2015-12-31

We report a selective metal-vapor deposition phenomenon based on solvent printing and evaporation on polymer surfaces and propose a method to prepare fine metal patterns using maskless vacuum deposition. Evaporation of the solvent molecules from the surface caused large free volumes between surface polymer chains and resulted in high mobility of the chains, enhancing metal-vapor atom desorption from the surface. This phenomenon was applied to prepare metal patterns on the polymer surface using solvent printing and maskless metal vacuum deposition. Metal patterns with high resolution of micron scale were obtained for various metal species and semiconductor polymer substrates including poly[2-methoxy-5-(2-ethylhexyloxy)-1,4-phenylenevinylene] and poly(3-hexylthiophene-2,5-diyl). - Highlights: • Selective metal-vapor deposition using solvent evaporation on polymer was attained. • Metal patterns with high resolution were obtained for various metal species. • This method can be applied to achieve fine metal-electrodes for polymer electronics.

Detection of gas entrainment into liquid metals

Energy Technology Data Exchange (ETDEWEB)

Vogt, T., E-mail: t.vogt@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany); Boden, S. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany); Andruszkiewicz, A. [Faculty of Mechanical and Power Engineering, Wroclaw University of Technology (Poland); Eckert, K. [Technische Universität Dresden, Institute of Fluid Mechanics, 01062 Dresden (Germany); Eckert, S.; Gerbeth, G. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany)

2015-12-01

Highlights: • We present liquid metal experiments dedicated to gas entrainment on the free surface. • Ultrasonic and X-ray attenuation techniques have been used to study the mechanisms of gas entrainment. • A comparison between bubbly flow in water and GaInSn showed substantial differences. • Our results emphasize the importance of liquid metal experiments which are able to provide a suitable data base for numerical code validation. - Abstract: Entrainment of cover gas into the liquid metal coolant is one of the principal safety issues in the design of innovative liquid metal-cooled fast reactors. We present generic experimental studies of this phenomenon in low-melting metals. Ultrasonic and X-ray diagnostic tools were considered for a visualization of gas entrainment at the free surface of the melt. Laboratory experiments were conducted using the eutectic alloy GaInSn, which is liquid at room temperature. Vortex-activated entrainment of air at the free surface of a rotating flow was revealed by ultrasonic techniques. X-ray radioscopy was used to visualize the behavior of argon bubbles inside a slit geometry. The measurements reveal distinct differences between water and GaInSn, especially with respect to the process of bubble formation and the coalescence and breakup of bubbles. Our results emphasize the importance of liquid metal experiments which are able to provide a suitable data base for numerical code validation.

Organometallic chemistry of metal surfaces

International Nuclear Information System (INIS)

Muetterties, E.L.

1981-06-01

The organometallic chemistry of metal surfaces is defined as a function of surface crystallography and of surface composition for a set of cyclic hydrocarbons that include benzene, toluene, cyclohexadienes, cyclohexene, cyclohexane, cyclooctatetraene, cyclooctadienes, cyclooctadiene, cycloheptatriene and cyclobutane. 12 figures

Process for cleaning radioactively contaminated metal surfaces

International Nuclear Information System (INIS)

Mihram, R.G.; Snyder, G.A.

1975-01-01

A process is described for removing radioactive scale from a ferrous metal surface, including the steps of initially preconditioning the surface by contacting it with an oxidizing solution (such as an aqueous solution of an alkali metal permanganate or hydrogen peroxide), then, after removal or decomposition of the oxidizing solution, the metallic surface is contacted with a cleaning solution which is a mixture of a mineral acid and a complexing agent (such as sulfuric acid and oxalic acid), and which preferably contains a corrosion inhibitor. A final step in the process is the treatment of the spent cleaning solution containing radioactive waste materials in solution by adding a reagent selected from the group consisting of calcium hydroxide or potassium permanganate and an alkali metal hydroxide to thereby form easily recovered metallic compounds containing substantially all of the dissolved metals and radioactivity. (auth)

Electron beam melting of bearing materials

Energy Technology Data Exchange (ETDEWEB)

Goldschmied, G.; Schuler, A. (Technische Univ., Vienna (Austria). Inst. fuer Allgemeine Elektrotechnik); Elsinger, G.; Koroschetz, F. (MIBA Gleitlager AG, Laakirchen (Austria)); Tschegg, E.K. (Technische Univ., Vienna (Austria). Inst. fuer Angewandte und Technische Physik)

1990-06-01

This paper reports on a surface treatment method for the bearing materials AlSn6 which permits the use of this material without the overlay usually required. Microstructural refinement is achieved by means of a surface melting technique using an electron beam with successive rapid solidification. Extremely fine tin precipitates are formed in the melted surface layer which lead to significantly better tribological properties of the bearing material. Tests compared the tribological properties for AlSn6 bearings treated by the surface melting technique with those of untreated bearings. Whereas all untreated bearings failed by seizure after only 2 h of testing, 30% of the tested bearings which had been surface melted survived the entire testing program without damage.

The influence of chemistry on core melt accidents

International Nuclear Information System (INIS)

Liljenzin, J.O.

1990-01-01

Chemical reactions play an important role in assessing the safety of nuclear power plants. The main source of heat in the early stage of an accident is due to a chemical reaction between steam and the circonium encapsulating the nuclear fuel. The heating and melting of fuel leads to a release of fission products which rapidly condense to form particles suspended in the surrounding gas. These aerosols are the main carriers of radioactivity as they may transport active material from the reactor vessel into the reactor containment building where it is deposited. The content of fission products in the aerosol particles and their chemical form determine their interaction with water molecules. Chemical forces laed to an absorption of water in the particles which transforms them into droplets with increased mass. The particles become spherical and hence deposit more rapidly on surrounding surfaces. There is a rapid reaction between boron carbide and stainless steel in the control blades of boiling water reactors. There is only a small formation of boric acid. This leads to a smaller formation of volatile iodine compounds. But the alloying process is likely to cause melting of the control blades so the are removed from the reactor core, a process which may have negative secondary effects. It has been found that a series of materials that are present in the reactor containment are likely to participate in various chemical reactions during an accident. Among these are electric cables, motors, thermal insulation, surface coatings and sheet metal. Metallic surface coatings and sheet metal can be some of the main sources of hydrogen. Effects from chemical reactions can be more accurately predicted by the new SHMAPP code, developed within this project, combining thermal, hydraulic and chemical phenomena. (AB)

Constant electrical resistivity of Ni along the melting boundary up to 9 GPa

Science.gov (United States)

Silber, Reynold E.; Secco, Richard A.; Yong, Wenjun

2017-07-01

Characterization of transport properties of liquid Ni at high pressures has important geophysical implications for terrestrial planetary interiors, because Ni is a close electronic analogue of Fe and it is also integral to Earth's core. We report measurements of the electrical resistivity of solid and liquid Ni at pressures 3-9 GPa using a 3000 t multianvil large volume press. A four-wire method, in conjunction with a rapid acquisition meter and polarity switch, was used to overcome experimental challenges such as melt containment and maintaining sample geometry and to mitigate the extreme reactivity/solubility of liquid Ni with most thermocouple and electrode materials. Thermal conductivity is calculated using the Wiedemann-Franz law. Electrical resistivity of solid Ni exhibits the expected P dependence and is consistent with earlier experimental values. Within experimental uncertainties, our results indicate that resistivity of liquid Ni remains invariant along the P-dependent melting boundary, which is in disagreement with earlier prediction for liquid transition metals. The potential reasons for such behavior are examined qualitatively through the impact of P-independent local short-range ordering on electron mean free path and the possibility of constant Fermi surface at the onset of Ni melting. Correlation among metals obeying the Kadowaki-Woods ratio and the group of late transition metals with unfilled d-electron band displaying anomalously shallow melting curves suggests that on the melting boundary, Fe may exhibit the same resistivity behavior as Ni. This could have important implications for the heat flow in the Earth's core.

Experimental and theoretical evidence for bilayer-by-bilayer surface melting of crystalline ice

DEFF Research Database (Denmark)

Sánchez, M. Alejandra; Kling, Tanja; Ishiyama, Tatsuya

2017-01-01

, and its nature, we investigate the surface melting of hexagonal ice by combining noncontact, surfacespecific vibrational sum frequency generation (SFG) spectroscopy and spectra calculated from molecular dynamics simulations. Using SFG, we probe the outermost water layers of distinct single crystalline ice...

A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

Science.gov (United States)

Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

2011-07-01

An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

Method and apparatus for improved melt flow during continuous strip casting

Science.gov (United States)

Follstaedt, Donald W.; King, Edward L.; Schneider, Ken C.

1991-11-12

The continuous casting of metal strip using the melt overflow process is improved by controlling the weir conditions in the nozzle to provide a more uniform flow of molten metal across the width of the nozzle and reducing the tendency for freezing of metal along the interface with refractory surfaces. A weir design having a sloped rear wall and tapered sidewalls and critical gap controls beneath the weir has resulted in the drastic reduction in edge tearing and a significant improvement in strip uniformity. The floor of the container vessel is preferably sloped and the gap between the nozzle and the rotating substrate is critically controlled. The resulting flow patterns observed with the improved casting process have reduced thermal gradients in the bath, contained surface slag and eliminated undesirable solidification near the discharge area by increasing the flow rates at those points.

Reaction- and melting behaviour of LWR-core components UO2, Zircaloy and steel during the meltdown period

International Nuclear Information System (INIS)

Hofmann, P.

1976-07-01

The reaction behaviour of the UO 2 , Zircaloy-4 and austenitic steel core components was investigated as a function of temperature (till melting temperatures) under inert and oxidizing conditions. Component concentrations varied between that of Corium-A (65 wt.% UO 2 , 18% Zry, 17% steel) and that of Corium-E (35 wt.% UO 2 , 10% Zry, 55% steel). In addition, Zircaloy and stainless steel were used with different degrees of oxidation. The paper describes systematically the phases that arise during heating and melting. The integral composition of the melts and the qualitative as well as quantitative analysis of the phases present in solidified corium are given. In some cases melting points have been determined. The reaction and melting behaviour of the corium specimens strongly depends on the concentration and on the degree of oxidation of the core components. First liquid phases are formed at the Zry-steel interface at about 1,350 0 C. The maximum temperatures of about 2,500 0 C for the complete melting of the corium-specimens are well below the UO 2 melting point. Depending on the steel content and/or degree of oxidation of Zry and steel, a homogeneous metallic or oxide melt or two immiscible melts - one oxide and the other metallic - are obtained. During the melting experiments performed under inert gas conditions the chemical composition of the molten specimens generally change by evaporation losses of single elements, especially of uranium, zirconium and oxygen. The total weight losses go up to 30%; under oxidizing conditions they are substantially smaller due to the occurrence of different phases. In air or water vapor, the occurrence of the phases and the melting behaviour of the core components are strongly influenced by the oxidation rate and the oxygen supply to the surface of the melt. In the case of the hypothetical core melting accident, a heterogeneous melt (oxide and metallic) is probable after the meltdown period. (orig./RW) [de

Evolution of Shock Melt Compositions in Lunar Regoliths

Science.gov (United States)

Vance, A. M.; Christoffersen, R.; Keller, L. P.; Berger, E. L.; Noble, S. K.

2016-01-01

Space weathering processes - driven primarily by solar wind ion and micrometeorite bombardment, are constantly changing the surface regoliths of airless bodies, such as the Moon. It is essential to study lunar soils in order to fully under-stand the processes of space weathering, and how they alter the optical reflectance spectral properties of the lunar surface relative to bedrock. Lunar agglutinates are aggregates of regolith grains fused together in a glassy matrix of shock melt produced during micrometeorite impacts into the lunar regolith. The formation of the shock melt component in agglutinates involves reduction of Fe in the target material to generate nm-scale spherules of metallic Fe (nanophase Fe0 or npFe0). The ratio of elemental Fe, in the form of npFe0, to FeO in a given bulk soil indicates its maturity, which increases with length of surface exposure as well as being typically higher in the finer-size fraction of soils. The melting and mixing process in agglutinate formation remain poorly understood. This includes incomplete knowledge regarding how the homogeneity and overall compositional trends of the agglutinate glass portions (agglutinitic glass) evolve with maturity. The aim of this study is to use sub-micrometer scale X-ray compositional mapping and image analysis to quantify the chemical homogeneity of agglutinitic glass, correlate its homogeneity to its parent soil maturity, and identify the principal chemical components contributing to the shock melt composition variations. An additional focus is to see if agglutinitic glass contains anomalously high Fe sub-micron scale compositional domains similar to those recently reported in glassy patina coatings on lunar rocks.

An introduction to surface alloying of metals

CERN Document Server

Hosmani, Santosh S; Goyal, Rajendra Kumar

2014-01-01

An Introduction to Surface Alloying of Metals aims to serve as a primer to the basic aspects of surface alloying of metals. The book serves to elucidate fundamentals of surface modification and their engineering applications. The book starts with basics of surface alloying and goes on to cover key surface alloying methods, such as carburizing, nitriding, chromizing, duplex treatment, and the characterization of surface layers. The book will prove useful to students at both the undergraduate and graduate levels, as also to researchers and practitioners looking for a quick introduction to surface alloying.

Heavy metals behavior during thermal plasma vitrification of incineration residues

International Nuclear Information System (INIS)

Cerqueira, N.; Vandensteendam, C.; Baronnet, J.M.

2005-01-01

properties. A twin-torch plasma system, mounted above a crucible, filled with a known amount of synthetic glass and of toxic elements, has been used as experimental setup to reach basic data about metals volatility under the plasma column of an electrical arc transferred on the melt. Vapors above the melt have been probed by optical emission spectroscopy. Metallic vapors concentrations above the crucible surface and their evolutions with time have been examined; results for lead under various conditions are given; the influence of operating parameters, such as plasma-forming gas composition, has been demonstrated. Off-gases have been analyzed by mass spectrometry. Finally, a predictive model has been adapted to simulate the non-congruent vaporization of metals from the melt. Influences of oxygen partial pressure, of melt surface temperature and of waste chlorine content, on heavy metals depletion rates have been evaluated: results are given for lead and discussed in relation with experimental ones. (author)

Melting method for radioactive solid wastes and device therefor

Energy Technology Data Exchange (ETDEWEB)

Komatsu, Masahiko; Abe, Takashi; Nakayama, Junpei; Kusamichi, Tatsuhiko; Sakamoto, Koichi

1998-11-17

Upon melting radioactive solid wastes mixed with radioactive metal wastes and non metal materials such as concrete by cold crucible high frequency induction heating, induction coils are wound around the outer circumference of a copper crucible having a water cooling structure to which radioactive solid wastes are charged. A heating sleeve formed by a material which generates heat by an induction heating function of graphite is disposed to the inside of the crucible at a height not in contact with molten metals in the crucible vertically movably. Radioactive solid wastes are melted collectively by the induction heat of the induction coils and thermal radiation and heat conduction of the heating sleeve heated by the induction heat. With such procedures, non metal materials such as concrete and radioactive metal wastes in a mixed state can be melt collectively continuously highly economically. (T.M.)

Numerical simulation of fragmentation of hot metal and oxide melts with the computer code IVA3

International Nuclear Information System (INIS)

Mussa, S.; Tromm, W.

1994-01-01

The phenomena of fragmentation of melts caused by water-inlet from the bottom with the computer code IVA3/11,12,13/ are investigated. With the computer code IVA3 three-component-multiphase flows can be numerically simulated. Two geometrical models are used. Both consist of a cylindrical vessel for water lying beneath a cylindrical vessel for melt. The vessels are connected to each other through a hole. Steel and UO 2 melts are. The following parameters were varied: the type of the melt (steel,UO 2 ), the water supply pressure and the geometry of the hole in the bottom plate through which the water and melt vessels are connected. As results of the numerical simulations temperature and pressure versus time curves are plotted. Additionally the volume flow rates and the volume fractions of the various phases in the vessels and the increase in surface and enthalpy of the melt during the time of simulation are depicted. With steel melts the rate of fragmentation increases with increasing water pressure and melt temperature, whereby stable channels are formed in the melt layer showing a very low flow resistance for steam. With UO 2 the formations of channels are also observed. However, these channels are not so stable that they eventually break apart and lead to the fragmentation of the UO 2 melt in drops. The fragmentation of the steel melt in water vessel is less than that of UO 2 . No essential solidification of the melt is observed in the respective duration of the simulations. However, a small drop in the melt temperature is observed. With a slight or no water pressure the melt flows from the upper vessel into the water vessel via the connecting hole. The processes take place in a very slow manner and with such a low steam production so that despite the occuring pressure peaks no sign of steam explosions could be observed. (orig./HP) [de

Characterization of ion distributions near the surface of sodium-containing and sodium-depleted calcium aluminosilicate glass melts

International Nuclear Information System (INIS)

Corrales, Louis R.; Du, Jincheng

2006-01-01

The distribution of cation and anion components of sodium containing calcium aluminosilicate glass was studied by classical molecular dynamics simulations in a high temperature melt in the bulk and at the vacuum-melt interface. A significant redistribution of the sodium and non-bridging oxygen ions was observed. Subsequently, a sodium depleted calcium aluminosilicate glass melt was simulated to determine the sensitivity of the redistribution of ions near the vacuum-melt interface to the presence of sodium ions. It is found that the thermodynamic equilibrium condition near a surface favors the enrichment of non-bridging oxygen ions that is closely associated with enrichment of the sodium ions

Melting of metallic intermediate level waste

Energy Technology Data Exchange (ETDEWEB)

Huutoniemi, Tommi; Larsson, Arne; Blank, Eva [Studsvik Nuclear AB, Nykoeping (Sweden)

2013-08-15

This report presents a feasibility study of a melting facility for core components and reactor internals. An overview is given of how such a facility for treatment of intermediate level waste might be designed, constructed and operated and highlights both the possibilities and challenges. A cost estimate and a risk analysis are presented in order to make a conclusion of the technical feasibility of such a facility. Based on the authors' experience in operating a low level waste melting facility, their conclusion is that without technical improvements such a facility is not feasible today. This is based on the cost of constructing and operating such a facility, in conjunction with the radiological risks associated with operation and the uncertain benefits to disposal and long term safety.

Melting of metallic intermediate level waste

International Nuclear Information System (INIS)

Huutoniemi, Tommi; Larsson, Arne; Blank, Eva

2013-08-01

This report presents a feasibility study of a melting facility for core components and reactor internals. An overview is given of how such a facility for treatment of intermediate level waste might be designed, constructed and operated and highlights both the possibilities and challenges. A cost estimate and a risk analysis are presented in order to make a conclusion of the technical feasibility of such a facility. Based on the authors' experience in operating a low level waste melting facility, their conclusion is that without technical improvements such a facility is not feasible today. This is based on the cost of constructing and operating such a facility, in conjunction with the radiological risks associated with operation and the uncertain benefits to disposal and long term safety

The surface energy of metals

DEFF Research Database (Denmark)

Vitos, Levente; Ruban, Andrei; Skriver, Hans Lomholt

1998-01-01

We have used density functional theory to establish a database of surface energies for low index surfaces of 60 metals in the periodic table. The data may be used as a consistent starting point for models of surface science phenomena. The accuracy of the database is established in a comparison...

Laser modification of macroscopic properties of metal surface layer

Science.gov (United States)

Kostrubiec, Franciszek

1995-03-01

Surface laser treatment of metals comprises a number of diversified technological operations out of which the following can be considered the most common: oxidation and rendering surfaces amorphous, surface hardening of steel, modification of selected physical properties of metal surface layers. In the paper basic results of laser treatment of a group of metals used as base materials for electric contacts have been presented. The aim of the study was to test the usability of laser treatment from the viewpoint of requirements imposed on materials for electric contacts. The results presented in the paper refer to two different surface treatment technologies: (1) modification of infusible metal surface layer: tungsten and molybdenum through laser fusing of their surface layer and its crystallization, and (2) modification of surface layer properties of other metals through laser doping of their surface layer with foreign elements. In the paper a number of results of experimental investigations obtained by the team under the author's supervision are presented.

Kinetics of the melting front movement in process of centrifugal induction surfacing of powder material with nanoscale modificaters

Science.gov (United States)

Sasnouski, I.; Kurylionak, A.

2018-03-01

For solving the problem of improving the powder coatings modified by nanostructure components obtained by induction surfacing method tribological characteristics it is necessary to study the kinetics of the powdered layer melting and define the minimum time of melting. For powdered layer predetermined temperature maintenance at sintering mode stage it is required to determine the temperature difference through blank thickness of the for one hundred-day of the define the warm-up swing on of the stocking up by solving the thermal conductivity stationary problem for quill (hollow) cylinder with internal heat source. Herewith, since in practice thickness of the cylinder wall is much less then its diameter and the temperature difference is comparatively small, the thermal conductivity dependence upon the temperature can be treated as negligible. As it was shown by our previous studies, in the induction heating process under powdered material centrifugal surfacing (i.e. before achieving the melting temperature) the temperature distribution in powdered layer thickness may be considered even. Hereinafter, considering the blank part induction heating process quasi-stationarity under Fo big values, it is possible to consider its internal surface heating as developing with constant velocity. As a result of development the melting front movement mathematical model in a powdered material with nanostructure modifiers the minimum surfacing time is defined. It allows to minimize negative impact of thermal influence on formation of applied coating structure, to raise productivity of the process, to lower power inputs and to ensure saving of nonferrous and high alloys by reducing the allowance for machining. The difference of developed mathematical model of melting front movement from previously known is that the surface temperature from which the heat transfer occures is a variable and varies with a time after the linear law.

Decontamination of steel by melt refining: A literature review

International Nuclear Information System (INIS)

Ozturk, B.; Fruehan, R.J.

1994-01-01

It has been reported that a large amount of metal waste is produced annually by nuclear fuel processing and nuclear power plants. These metal wastes are contaminated with radioactive elements, such as uranium and plutonium. Current Department of Energy guidelines require retrievable storage of all metallic wastes containing transuranic elements above a certain level. Because of high cost, it is important to develop an effective decontamination and volume reduction method for low level contaminated metals. It has been shown by some investigators that a melt refining technique can be used for the processing of the contaminated metal wastes. In this process, contaminated metal is melted wit a suitable flux. The radioactive elements are oxidized and transferred to a slag phase. In order to develop a commercial process it is important to have information on the thermodynamics and kinetics of the removal. Therefore, a literature search was carried out to evaluate the available information on the decontamination uranium and transuranic-contaminated plain steel, copper and stainless steel by melt a refining technique. Emphasis was given to the thermodynamics and kinetics of the removal. Data published in the literature indicate that it is possible to reduce the concentration of radioactive elements to a very low level by the melt refining method. 20 refs

Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

Energy Technology Data Exchange (ETDEWEB)

Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

2016-06-01

Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

Melting method for miscellaneous radioactive solid waste and melting furnace

International Nuclear Information System (INIS)

Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

1998-01-01

A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

Surface energy of metal alloy nanoparticles

Science.gov (United States)

Takrori, Fahed M.; Ayyad, Ahmed

2017-04-01

The measurement of surface energy of alloy nanoparticles experimentally is still a challenge therefore theoretical work is necessary to estimate its value. In continuation of our previous work on the calculation of the surface energy of pure metallic nanoparticles we have extended our work to calculate the surface energy of different alloy systems, namely, Co-Ni, Au-Cu, Cu-Al, Cu-Mg and Mo-Cs binary alloys. It is shown that the surface energy of metallic binary alloy decreases with decreasing particle size approaching relatively small values at small sizes. When both metals in the alloy obey the Hume-Rothery rules, the difference in the surface energy is small at the macroscopic as well as in the nano-scale. However when the alloy deviated from these rules the difference in surface energy is large in the macroscopic and in the nano scales. Interestingly when solid solution formation is not possible at the macroscopic scale according to the Hume-Rothery rules, it is shown it may form at the nano-scale. To our knowledge these findings here are presented for the first time and is challenging from fundamental as well as technological point of views.

Surface modification of ceramic and metallic alloy substrates by laser raster-scanning

Science.gov (United States)

Ramos Grez, Jorge Andres

This work describes the feasibility of continuous wave laser-raster scan-processing under controlled atmospheric conditions as employed in three distinct surface modification processes: (a) surface roughness reduction of indirect-Selective Laser Sintered 420 martensitic stainless steel-40 wt. % bronze infiltrated surfaces; (b) Si-Cr-Hf-C coating consolidation over 3D carbon-carbon composites cylinders; (c) dendritic solidification structures of Mar-M 247 confined powder precursor grown from polycrystalline Alloy 718 substrates. A heat transfer model was developed to illustrate that the aspect ratio of the laser scanned pattern and the density of scanning lines play a significant role in determining peak surface temperature, heating and cooling rates and melt resident times. Comprehensive characterization of the surface of the processed specimens was performed using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), optical metallography, X-ray diffraction (XRD), and, in certain cases, tactile profilometry. In Process (a), it was observed that a 24% to 37% roughness Ra reduction could be accomplished from the as-received value of 2.50+/-0.10 microns for laser energy densities ranging from 350 to 500 J/cm2. In Process (b), complete reactive wetting of carbon-carbon composite cylinders surface was achieved by laser melting a Si-Cr-Hf-C slurry. Coatings showed good thermal stability at 1000°C in argon, and, when tested in air, a percent weight reduction rate of -6.5 wt.%/hr was achieved. A soda-glass overcoat applied over the coated specimens by conventional means revealed a percent weight reduction rate between -1.4 to -2.2 wt.%/hr. Finally, in Process (c), microstructure of the Mar-M 247 single layer deposits, 1 mm in height, grown on Alloy 718 polycrystalline sheets, resulted in a sound metallurgical bond, low porosity, and uniform thickness. Polycrystalline dendrites grew preferentially along the [001] direction from the substrate up to 400

Crust behavior and erosion rate prediction of EPR sacrificial material impinged by core melt jet

Energy Technology Data Exchange (ETDEWEB)

Li, Gen; Liu, Ming, E-mail: ming.liu@mail.xjtu.edu.cn; Wang, Jinshi; Chong, Daotong; Yan, Junjie

2017-04-01

Highlights: • A numerical code was developed to analyze melt jet-concrete interaction in the frame of MPS method. • Crust and ablated concrete layer at UO{sub 2}-ZrO{sub 2} melt and concrete interface periodically developed and collapsed. • Concrete surface temperature fluctuated around a low temperature and ablation temperature. • Concrete erosion by Fe-Zr melt jet was significantly faster than that by UO{sub 2}-ZrO{sub 2} melt jet. - Abstract: Sacrificial material is a special ferro-siliceous concrete, designed in the ex-vessel core melt stabilization system of European Pressurized water Reactor (EPR). Given a localized break of RPV lower head, the melt directly impinges onto the dry concrete in form of compact jet. The concrete erosion behavior influences the failure of melt plug, and further affects melt spreading. In this study, a numerical code was developed in the frame of Moving Particle Semi-implicit (MPS) method, to analyze the crust behavior and erosion rate of sacrificial concrete, impinged by prototypic melt jet. In validation of numerical modeling, the time-dependent erosion depth and erosion configuration matched well with the experimental data. Sensitivity study of sacrificial concrete erosion indicates that the crust and ablated concrete layer presented at UO{sub 2}-ZrO{sub 2} melt and concrete interface, whereas no crust could be found in the interaction of Fe-Zr melt with concrete. The crust went through stabilization-fracture-reformation periodic process, accompanied with accumulating and collapsing of molten concrete layer. The concrete surface temperature fluctuated around a low temperature and ablation temperature. It increased as the concrete surface layer was heated to melting, and dropped down when the cold concrete was revealed. The erosion progression was fast in the conditions of small jet diameter and large concrete inclination angle, and it was significantly faster in the erosion by metallic melt jet than by oxidic melt jet.

Ultra-fast boriding of metal surfaces for improved properties

Science.gov (United States)

Timur, Servet; Kartal, Guldem; Eryilmaz, Osman L.; Erdemir, Ali

2015-02-10

A method of ultra-fast boriding of a metal surface. The method includes the step of providing a metal component, providing a molten electrolyte having boron components therein, providing an electrochemical boriding system including an induction furnace, operating the induction furnace to establish a high temperature for the molten electrolyte, and boriding the metal surface to achieve a boride layer on the metal surface.

Needleless Melt-Electrospinning of Polypropylene Nanofibres

Directory of Open Access Journals (Sweden)

Jian Fang

2012-01-01

Full Text Available Polypropylene (PP nanofibres have been electrospun from molten PP using a needleless melt-electrospinning setup containing a rotary metal disc spinneret. The influence of the disc spinneret (e.g., disc material and diameter, operating parameters (e.g., applied voltage, spinning distance, and a cationic surfactant on the fibre formation and average fibre diameter were examined. It was shown that the metal material used for making the disc spinneret had a significant effect on the fibre formation. Although the applied voltage had little effect on the fibre diameter, the spinning distance affected the fibre diameter considerably, with shorter spinning distance resulting in finer fibres. When a small amount of cationic surfactant (dodecyl trimethyl ammonium bromide was added to the PP melt for melt-electrospinning, the fibre diameter was reduced considerably. The finest fibres produced from this system were 400±290 nm. This novel melt-electrospinning setup may provide a continuous and efficient method to produce PP nanofibres.

A thermodynamical model for the surface tension of silicate melts in contact with H2O gas

Science.gov (United States)

Colucci, Simone; Battaglia, Maurizio; Trigila, Raffaello

2016-01-01

Surface tension plays an important role in the nucleation of H2O gas bubbles in magmatic melts and in the time-dependent rheology of bubble-bearing magmas. Despite several experimental studies, a physics based model of the surface tension of magmatic melts in contact with H2O is lacking. This paper employs gradient theory to develop a thermodynamical model of equilibrium surface tension of silicate melts in contact with H2O gas at low to moderate pressures. In the last decades, this approach has been successfully applied in studies of industrial mixtures but never to magmatic systems. We calibrate and verify the model against literature experimental data, obtained by the pendant drop method, and by inverting bubble nucleation experiments using the Classical Nucleation Theory (CNT). Our model reproduces the systematic decrease in surface tension with increased H2O pressure observed in the experiments. On the other hand, the effect of temperature is confirmed by the experiments only at high pressure. At atmospheric pressure, the model shows a decrease of surface tension with temperature. This is in contrast with a number of experimental observations and could be related to microstructural effects that cannot be reproduced by our model. Finally, our analysis indicates that the surface tension measured inverting the CNT may be lower than the value measured by the pendant drop method, most likely because of changes in surface tension controlled by the supersaturation.

Erosion of melt layers developed during a plasma disruption

International Nuclear Information System (INIS)

Hassanein, A.; Konkashbaev, A.; Konkashbaev, I.

1995-01-01

Material erosion of plasma-facing components during a tokamak disruption is a serious problem that limits reactor operation and economical reactor lifetime. In particular, metallic low-Z components such as Be will be subjected to severe melting during disruptions and edge localized modes (ELMs). Loss of the developed melt layer will critically shorten the lifetime of these components, severely contaminate the plasma, and seriously inhibit successful and reliable operation of the reactor. In this study mechanisms responsible for melt-layer loss during a disruption are modeled and evaluated. Implications of melt-layer loss on the performance of metallic facing components in the reactor environment are discussed. (orig.)

Erosion of melt layers developed during a plasma disruption

International Nuclear Information System (INIS)

Hassanein, A.; Konkashbaev, A.; Konkashbaev, I.

1994-08-01

Material erosion of plasma-facing components during a tokamak disruption is a serious problem that limits reactor operation and economical reactor lifetime. In particular, metallic low-Z components such as Be will be subjected to severe melting during disruptions and edge localized models (ELMs). Loss of the developed melt layer will critically shorten the lifetime of these components, severely contaminate the plasma, and seriously inhibit successful and reliable operation of the reactor. In this study mechanisms responsible for melt-layer loss during a disruption are modeled and evaluated. Implications of melt-layer loss on the performance of metallic facing components in the reactor environment are discussed

Analysis of a Lennard-Jones fcc structure melting to the corresponding frozen liquid: Differences between the bulk and the surface

International Nuclear Information System (INIS)

Olivi-Tran, N.; Faivre, A.

2009-01-01

We computed a Lennard-Jones frozen liquid with a free surface using classical molecular dynamics. The structure factor curves on the free surface of this sample were calculated for different depths knowing that we have periodic boundary conditions on the other parts of the sample. The resulting structure factor curves show an horizontal shift of their first peak depending on how deep in the sample the curves are computed. We analyze our resulting curves in the light of spatial correlation functions during melting. The conclusion is that the differences between bulk and surface are quite small during melting and that at the end of melting, only the very surface happens to be less dense than the bulk. This result is intrinsic to the shape of the Lennard-Jones potential and does not depend on any other parameter.

Activation and discharge kinetics of metal hydride electrodes

Energy Technology Data Exchange (ETDEWEB)

Johnsen, Stein Egil

2003-07-01

Potential step chronoamperometry and Electrochemical Impedance Spectroscopy (eis) measurements were performed on single metal hydride particles. For the {alpha}-phase, the bulk diffusion coefficient and the absorption/adsorption rate parameters were determined. Materials produced by atomisation, melt spinning and conventional casting were investigated. The melt spun and conventional cast materials were identical and the atomised material similar in composition. The particles from the cast and the melt spun material were shaped like parallelepipeds. A corresponding equation, for this geometry, for diffusion coupled to an absorption/adsorption reaction was developed. It was found that materials produced by melt spinning exhibited lower bulk diffusion (1.7E-14 m2/s) and absorption/adsorption reaction rate (1.0E-8 m/s), compared to materials produced by conventionally casting (1.1E-13 m2/s and 5.5E-8 m/s respectively). In addition, the influence of particle active surface and relative diffusion length were discussed. It was concluded that there are uncertainties connected to these properties, which may explain the large distribution in the kinetic parameters measured on metal hydride particles. Activation of metal hydride forming materials has been studied and an activation procedure, for porous electrodes, was investigated. Cathodic polarisation of the electrode during a hot alkaline surface treatment gave the maximum discharge capacity on the first discharge of the electrode. The studied materials were produced by gas atomisation and the spherical shape was retained during the activation. Both an AB{sub 5} and an AB{sub 2} alloy was successfully activated and discharge rate properties determined. The AB{sub 2} material showed a higher maximum discharge capacity, but poor rate properties, compared to the AB{sub 5} material. Reduction of surface oxides, and at the same time protection against corrosion of active metallic nickel, can explain the satisfying results of

Modeling of Melting and Resolidification in Domain of Metal Film Subjected to a Laser Pulse

Directory of Open Access Journals (Sweden)

Majchrzak E.

2016-03-01

Full Text Available Thermal processes in domain of thin metal film subjected to a strong laser pulse are discussed. The heating of domain considered causes the melting and next (after the end of beam impact the resolidification of metal superficial layer. The laser action (a time dependent bell-type function is taken into account by the introduction of internal heat source in the energy equation describing the heat transfer in domain of metal film. Taking into account the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered, the mathematical model of the process is based on the dual phase lag equation supplemented by the suitable boundary-initial conditions. To model the phase transitions the artificial mushy zone is introduced. At the stage of numerical modeling the Control Volume Method is used. The examples of computations are also presented.

Melting decontamination and free release of metal waste at Studsvik RadWaste Co. in Sweden

International Nuclear Information System (INIS)

Kawatsuma, Shinji; Ishikawa, Keiji; Matsubara, Tatsuo; Donomae, Yasushi; Imagawa, Yasuhiro

2006-01-01

The Studsvik RadWaste Co. in Sweden was visited on August 29, 2005 by members of radioactive waste and decommissioning subgroup of central safety task force in old Japan Nuclear Cycle Development Institute as 'Overseas investigation'. The visit afforded us the chance to survey melting and decontaminating of metallic waste in this company and the status of free release. Domestic and foreign radioactive metallic waste is accepted in this company after 1987, and the majority of the decontaminated waste have been released freely. In the background of the big effort of this company and the strong leadership of the regulator (SSI: Swedish radiation protection Authority), prosperous operation was able to have been achieved. This survey was done based on 'Free release of radioactive metallic waste in Europe: the free release experience for 17 years at Studsvik RadWaste Co. in Sweden' by Dr. J. Lorenzen. (author)

Corium melt researches at VESTA test facility

Directory of Open Access Journals (Sweden)

Hwan Yeol Kim

2017-10-01

Full Text Available VESTA (Verification of Ex-vessel corium STAbilization and VESTA-S (-small test facilities were constructed at the Korea Atomic Energy Research Institute in 2010 to perform various corium melt experiments. Since then, several tests have been performed for the verification of an ex-vessel core catcher design for the EU-APR1400. Ablation tests of an impinging ZrO2 melt jet on a sacrificial material were performed to investigate the ablation characteristics. ZrO2 melt in an amount of 65–70 kg was discharged onto a sacrificial material through a well-designed nozzle, after which the ablation depths were measured. Interaction tests between the metallic melt and sacrificial material were performed to investigate the interaction kinetics of the sacrificial material. Two types of melt were used: one is a metallic corium melt with Fe 46%, U 31%, Zr 16%, and Cr 7% (maximum possible content of U and Zr for C-40, and the other is a stainless steel (SUS304 melt. Metallic melt in an amount of 1.5–2.0 kg was delivered onto the sacrificial material, and the ablation depths were measured. Penetration tube failure tests were performed for an APR1400 equipped with 61 in-core instrumentation penetration nozzles and extended tubes at the reactor lower vessel. ZrO2 melt was generated in a melting crucible and delivered down into an interaction crucible where the test specimen is installed. To evaluate the tube ejection mechanism, temperature distributions of the reactor bottom head and in-core instrumentation penetration were measured by a series of thermocouples embedded along the specimen. In addition, lower vessel failure tests for the Fukushima Daiichi nuclear power plant are being performed. As a first step, the configuration of the molten core in the plant was investigated by a melting and solidification experiment. Approximately 5 kg of a mixture, whose composition in terms of weight is UO2 60%, Zr 10%, ZrO2 15%, SUS304 14%, and B4C 1%, was melted in a

Heat-processing method and facility for helium-containing metal material

International Nuclear Information System (INIS)

Kato, Takahiko; Kodama, Hideyo; Matsumoto, Toshimi; Aono, Yasuhisa; Nagata, Tetsuya; Hattori, Shigeo; Kaneda, Jun-ya; Ono, Shigeki.

1996-01-01

Electric current is supplied to an objective portion of a He-containing metal material to be applied with heat processing without causing melting, to decrease the He content of the portion. Subsequently, the defect portion of the tissues of the He-containing metal is modified by heating the portion with melting. Since electric current can be supplied to the metal material in a state where the metal material is heated and the temperature thereof is elevated, an effect of further reducing the He content can be obtained. Further, if the current supply and/or the heating relative to the metal material is performed in a vacuum or inert gas atmosphere, an effect of reducing the degradation of the surface of the objective portion to be supplied with electric current can be obtained. (T.M.)

The effect of laser surface melting on microstructure and corrosion behavior of friction stir welded aluminum alloy 2219

Science.gov (United States)

Ma, Shengchong; Zhao, Yong; Zou, Jiasheng; Yan, Keng; Liu, Chuan

2017-11-01

This study aimed to explore the electrochemical properties and microstructure of friction stir welds to understand the correlation between their properties and processing. Friction stir welding is a promising solid-state joining process for high-strength aluminum alloys (AA). Although friction stir welding (FSW) eliminates the problems of fusion welding due to the fact that it is performed below Tm, it causes severe plastic deformation in the material. Some AA welded by FSW exhibit relatively poor corrosion resistance. In this research, the corrosion resistance of such welds was enhanced through laser surface melting. A friction stir weld of AA 2219 was laser melted. The melt depth and microstructure were observed using optical and scanning electron microscopy. The melt zone exhibited epitaxially grown columnar grains. The redistribution of elemental composition was analyzed using energy-dispersive spectroscopy. The anticorrosion properties of both laser-melted and original welds were studied in aqueous 3.5% NaCl solution using cyclic potentiodynamic polarization. The results indicated a noticeable increase in the pitting corrosion resistance after the laser treatment on the surface. The repassivation potential was nobler than the corrosion potential after the laser treatment, confirming that the resistance to pitting growth improved.

Containerless Heating Process of a Deeply Undercooled Metal Droplet by Electrostatic Levitation

International Nuclear Information System (INIS)

Wang Fei-Long; Dai Bin; Liu Xue-Feng; Sun Yi-Ning; Sun Zhi-Bin; Yu Qiang; Zhai Guang-Jie

2015-01-01

We present the containerless heating process of a deeply undercooled metal droplet by electrostatic levitation. The problem of surface charge loss in the heating process is discussed and specific formulas are given to describe the basic process of charge supplement by the photoelectric and thermoelectric effects. The pure metal zirconium is used to be melted and solidified to analyze the heating process. The temperature-time curve clearly shows the features including melting, undercooling, recalescence and solid-state phase transformation. (paper)

Melt inclusions: Chapter 6

Science.gov (United States)

,; Lowenstern, J. B.

2014-01-01

Melt inclusions are small droplets of silicate melt that are trapped in minerals during their growth in a magma. Once formed, they commonly retain much of their initial composition (with some exceptions) unless they are re-opened at some later stage. Melt inclusions thus offer several key advantages over whole rock samples: (i) they record pristine concentrations of volatiles and metals that are usually lost during magma solidification and degassing, (ii) they are snapshots in time whereas whole rocks are the time-integrated end products, thus allowing a more detailed, time-resolved view into magmatic processes (iii) they are largely unaffected by subsolidus alteration. Due to these characteristics, melt inclusions are an ideal tool to study the evolution of mineralized magma systems. This chapter first discusses general aspects of melt inclusions formation and methods for their investigation, before reviewing studies performed on mineralized magma systems.

Corrosion of metals and alloys in sulfate melts at 750 C

Science.gov (United States)

Misra, A. K.

1986-01-01

The corrosion of Ni, Co, Ni-10Cr, Co-21Cr, and IN738 was studied at 750 C in the presence of molten sulfate mixtures (Na2SO4-Li2SO4 and Na2SO4-CoSO4) and in an atmosphere consisting of O2 + 0.12 percent SO2-SO3. The corrosion was observed to be similar for both Na2SO4-Li2SO4 and Na2SO4-CoSO4 melts. The corrosion of Ni and Co took place by the formation of a mixed oxide plus sulfide scale, very similar to the corrosion in SO2 or SO3 alone. The initial stage for the corrosion of Ni-10Cr involved the formation of a thick NiO + Ni3S2 duplex scale, and Cr sulfide was formed during the later stages. A pitting type of morphology was observed for both Co-21Cr and IN738. The pit was Cr sulfide at the beginning, and subsequently the sulfides oxidized to Cr2O3. A base-metal oxide layer was present above the pit, and this was observed to be formed very early in the corrosion process. A mechanism is proposed to explain this. In general, the formation of sulfides appears to be the primary mode of degradation in mixed sulfide melts.

Modelling the geometry of a moving laser melt pool and deposition track via energy and mass balances

Energy Technology Data Exchange (ETDEWEB)

Pinkerton, Andrew J; Li Lin [Laser Processing Research Centre, Department of Mechanical, Aerospace and Manufacturing Engineering, University of Manchester Institute of Science and Technology, PO Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)

2004-07-21

The additive manufacturing technique of laser direct metal deposition allows multiple tracks of full density metallic material to be built to form complex parts for rapid tooling and manufacture. Practical results and theoretical models have shown that the geometries of the tracks are governed by multiple factors. Original work with single layer cladding identified three basic clad profiles but, so far, models of multiple layer, powder-feed deposition have been based on only two of them. At higher powder mass flow rates, experimental results have shown that a layer's width can become greater than the melt pool width at the substrate surface, but previous analytical models have not been able to accommodate this. In this paper, a model based on this third profile is established and experimentally verified. The model concentrates on mathematical analysis of the melt pool and establishes mass and energy balances based on one-dimensional heat conduction to the substrate. Deposition track limits are considered as arcs of circles rather than of ellipses, as used in most established models, reflecting the dominance of surface tension forces in the melt pool, and expressions for elongation of the melt pool with increasing traverse speed are incorporated. Trends in layer width and height with major process parameters are captured and predicted layer dimensions correspond well to the experimental values.

Validation of the THIRMAL-1 melt-water interaction code

Energy Technology Data Exchange (ETDEWEB)

Chu, C.C.; Sienicki, J.J.; Spencer, B.W. [Argonne National Lab., IL (United States)

1995-09-01

The THIRMAL-1 computer code has been used to calculate nonexplosive LWR melt-water interactions both in-vessel and ex-vessel. To support the application of the code and enhance its acceptability, THIRMAL-1 has been compared with available data from two of the ongoing FARO experiments at Ispra and two of the Corium Coolant Mixing (CCM) experiments performed at Argonne. THIRMAL-1 calculations for the FARO Scoping Test and Quenching Test 2 as well as the CCM-5 and -6 experiments were found to be in excellent agreement with the experiment results. This lends confidence to the modeling that has been incorporated in the code describing melt stream breakup due to the growth of both Kelvin-Helmholtz and large wave instabilities, the sizes of droplets formed, multiphase flow and heat transfer in the mixing zone surrounding and below the melt metallic phase. As part of the analysis of the FARO tests, a mechanistic model was developed to calculate the prefragmentation as it may have occurred when melt relocated from the release vessel to the water surface and the model was compared with the relevant data from FARO.

Effect of Strain on the Reactivity of Metal Surfaces

DEFF Research Database (Denmark)

Mavrikakis, Manos; Hammer, Bjørk; Nørskov, Jens Kehlet

1998-01-01

Self-consistent density functional calculations for the adsorption of O and CO, and the dissociation of CO on strained and unstrained Ru(0001) surfaces are used to show how strained metal surfaces have chemical properties that are significantly different from those of unstrained surfaces. Surface...... reactivity increases with lattice expansion, following a concurrent up-shift of the metal d states. Consequences for the catalytic activity of thin metal overlayers are discussed....

Determination of Surface Properties of Liquid Transition Metals

International Nuclear Information System (INIS)

Korkmaz, S. D.

2008-01-01

Certain surface properties of liquid simple metals are reported. Using the expression derived by Gosh and coworkers we investigated the surface entropy of liquid transition metals namely Fe, Co and Ni. We have also computed surface tensions of the metals concerned. The pair distribution functions are calculated from the solution of Ornstein-Zernike integral equation with Rogers-Young closure using the individual version of the electron-ion potential proposed by Fioalhais and coworkers which was originally developed for solid state. The predicted values of surface tension and surface entropy are in very good agreement with available experimental data. The present study results show that the expression derived by Gosh and coworkers is very useful for the surface entropy by using Fioalhais pseudopotential and Rogers-Young closure

Ab initio lattice dynamics of metal surfaces

International Nuclear Information System (INIS)

Heid, R.; Bohnen, K.-P.

2003-01-01

Dynamical properties of atoms on surfaces depend sensitively on their bonding environment and thus provide valuable insight into the local geometry and chemical binding at the boundary of a solid. Density-functional theory provides a unified approach to the calculation of structural and dynamical properties from first principles. Its high accuracy and predictive power for lattice dynamical properties of semiconductor surfaces has been demonstrated in a previous article by Fritsch and Schroeder (Phys. Rep. 309 (1999) 209). In this report, we review the state-of-the-art of these ab initio approaches to surface dynamical properties of metal surfaces. We give a brief introduction to the conceptual framework with focus on recent advances in computational procedures for the ab initio linear-response approach, which have been a prerequisite for an efficient treatment of surface dynamics of noble and transition metals. The discussed applications to clean and adsorbate-covered surfaces demonstrate the high accuracy and reliability of this approach in predicting detailed microscopic properties of the phonon dynamics for a wide range of metallic surfaces

Wireless Metal Detection and Surface Coverage Sensing for All-Surface Induction Heating

Directory of Open Access Journals (Sweden)

Veli Tayfun Kilic

2016-03-01

Full Text Available All-surface induction heating systems, typically comprising small-area coils, face a major challenge in detecting the presence of a metallic vessel and identifying its partial surface coverage over the coils to determine which of the coils to power up. The difficulty arises due to the fact that the user can heat vessels made of a wide variety of metals (and their alloys. To address this problem, we propose and demonstrate a new wireless detection methodology that allows for detecting the presence of metallic vessels together with uniquely sensing their surface coverages while also identifying their effective material type in all-surface induction heating systems. The proposed method is based on telemetrically measuring simultaneously inductance and resistance of the induction coil coupled with the vessel in the heating system. Here, variations in the inductance and resistance values for an all-surface heating coil loaded by vessels (made of stainless steel and aluminum at different positions were systematically investigated at different frequencies. Results show that, independent of the metal material type, unique identification of the surface coverage is possible at all freqeuncies. Additionally, using the magnitude and phase information extracted from the coupled coil impedance, unique identification of the vessel effective material is also achievable, this time independent of its surface coverage.

Surface energy and work function of elemental metals

DEFF Research Database (Denmark)

Skriver, Hans Lomholt; Rosengaard, N. M.

1992-01-01

and noble metals, as derived from the surface tension of liquid metals. In addition, they give work functions which agree with the limited experimental data obtained from single crystals to within 15%, and explain the smooth behavior of the experimental work functions of polycrystalline samples......We have performed an ab initio study of the surface energy and the work function for six close-packed surfaces of 40 elemental metals by means of a Green’s-function technique, based on the linear-muffin-tin-orbitals method within the tight-binding and atomic-sphere approximations. The results...... are in excellent agreement with a recent full-potential, all-electron, slab-supercell calculation of surface energies and work functions for the 4d metals. The present calculations explain the trend exhibited by the surface energies of the alkali, alkaline earth, divalent rare-earth, 3d, 4d, and 5d transition...

Surface Modification of α-Fe Metal Particles by Chemical Surface Coating

Institute of Scientific and Technical Information of China (English)

无

2003-01-01

The structure of α-Fe metal magnetic recording particles coated with silane coupling agents have been studied by TEM, FT-IR, EXAFS, Mossbauer. The results show that a close, uniform, firm and ultra thin layer, which is beneficial to the magnetic and chemical stability, has been formed by the cross-linked chemical bond Si-O-Si. And the organic molecule has chemically bonded to the particle surface, which has greatly affected the surface Fe atom electronic structure. Furthermore, the covalent bond between metal particle surface and organic molecule has obvious effect on the near edge structure of the surface Fe atoms.

Effects of Processing Parameters on Surface Roughness of Additive Manufactured Ti-6Al-4V via Electron Beam Melting

Science.gov (United States)

Sin, Wai Jack; Nai, Mui Ling Sharon; Wei, Jun

2017-01-01

As one of the powder bed fusion additive manufacturing technologies, electron beam melting (EBM) is gaining more and more attention due to its near-net-shape production capacity with low residual stress and good mechanical properties. These characteristics also allow EBM built parts to be used as produced without post-processing. However, the as-built rough surface introduces a detrimental influence on the mechanical properties of metallic alloys. Thereafter, understanding the effects of processing parameters on the part’s surface roughness, in turn, becomes critical. This paper has focused on varying the processing parameters of two types of contouring scanning strategies namely, multispot and non-multispot, in EBM. The results suggest that the beam current and speed function are the most significant processing parameters for non-multispot contouring scanning strategy. While for multispot contouring scanning strategy, the number of spots, spot time, and spot overlap have greater effects than focus offset and beam current. The improved surface roughness has been obtained in both contouring scanning strategies. Furthermore, non-multispot contouring scanning strategy gives a lower surface roughness value and poorer geometrical accuracy than the multispot counterpart under the optimized conditions. These findings could be used as a guideline for selecting the contouring type used for specific industrial parts that are built using EBM. PMID:28937638

Solid-assisted melt disintegration (SAMD), a novel technique for metal powder production

International Nuclear Information System (INIS)

Akhlaghi, F.; Esfandiari, H.

2007-01-01

A new process termed 'solid-assisted melt disintegration (SAMD)' has been developed for the preparation of aluminum alloy powder particles. The method consists of introducing and mixing a specified amount of as-received alumina particles (in the range of +700 to 500 μm) in A356 aluminum melt at the temperature of 715 deg. C. Melt disintegration occurs in 10 min by kinetic energy transfer from a rotating impeller (450 rpm) to the metal via the solid atomizing medium (alumina particles). The resulting mixture of aluminum droplets and alumina particles was cooled in air and screened through 300 μm sieve to separate alumina from solidified aluminum powder particles. A356 aluminum alloy was also gas atomized by using a free-fall atomizer operating by nitrogen gas at the pressure of 1.1 MPa and the sub-300 μm of the produced powder was used as a base of comparison. The SAMD produced powders of diameter above 53 μm were mostly spherical while powders less than 53 μm showed various elongated shapes. No evidence was found for satelliting of small particles on to large ones or agglomerated particles. While gas atomized particles in the +53 μm sieve size range showed some signs of porosity, the SAMD particles were dense and did not show any signs of internal porosity in any of the sieve fractions investigated. Comparison of the microstructure of the SAMD and gas-atomized powders revealed that for the same size powder of A356 alloy, the former exhibited a coarser microstructure as a result of a slower cooling rate

Photoionization microscopy of hydrogen atom near a metal surface

International Nuclear Information System (INIS)

Yang Hai-Feng; Wang Lei; Liu Xiao-Jun; Liu Hong-Ping

2011-01-01

We have studied the ionization of Rydberg hydrogen atom near a metal surface with a semiclassical analysis of photoionization microscopy. Interference patterns of the electron radial distribution are calculated at different scaled energies above the classical saddle point and at various atom—surface distances. We find that different types of trajectories contribute predominantly to different manifolds in a certain interference pattern. As the scaled energy increases, the structure of the interference pattern evolves smoothly and more types of trajectories emerge. As the atom approaches the metal surface closer, there are more types of trajectories contributing to the interference pattern as well. When the Rydberg atom comes very close to the metal surface or the scaled energy approaches the zero field ionization energy, the potential induced by the metal surface will make atomic system chaotic. The results also show that atoms near a metal surface exhibit similar properties like the atoms in the parallel electric and magnetic fields. (atomic and molecular physics)

Metal-ceramic bond strength of Co-Cr alloy fabricated by selective laser melting.

Science.gov (United States)

Xiang, Nan; Xin, Xian-Zhen; Chen, Jie; Wei, Bin

2012-06-01

This study was to evaluated the metal-ceramic bond strength of a Co-Cr dental alloy prepared using a selective laser melting (SLM) technique. Two groups comprised of twenty Co-Cr metal bars each were prepared using either a SLM or traditional lost-wax casting method. Ten bars from each group were moulded into standard ISO 9693:1999 dimensions of 25 mm × 3 mm × 0.5 mm with 1.1 mm of porcelain fused onto an 8 mm × 3 mm rectangular area in the centre of each bar. Metal-ceramic bonding was assessed using a three-point bending test. Fracture mode analysis and area fraction of adherence porcelain (AFAP) were determined by measuring Si content of specimens by SEM/EDS. Student's t-test within the groups demonstrated no significant difference for the mean bond strength between the SLM and traditional cast sample groups. While SEM/EDS analysis indicated a mixed fracture mode on the debonding interface of both the SLM and the cast groups, the SLM group showed significantly more porcelain adherence than the control group (p<0.05). The SLM metal-ceramic system exhibited a bonding strength that exceeds the requirement of ISO 9691:1999(E) and it even showed a better behaviour in porcelain adherence test comparable to traditional cast methods. Copyright © 2012 Elsevier Ltd. All rights reserved.

Dual Phase Lag Model of Melting Process in Domain of Metal Film Subjected to an External Heat Flux

Directory of Open Access Journals (Sweden)

Mochnacki B.

2016-12-01

Full Text Available Heating process in the domain of thin metal film subjected to a strong laser pulse are discussed. The mathematical model of the process considered is based on the dual-phase-lag equation (DPLE which results from the generalized form of the Fourier law. This approach is, first of all, used in the case of micro-scale heat transfer problems (the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered. The external heating (a laser action is substituted by the introduction of internal heat source to the DPLE. To model the melting process in domain of pure metal (chromium the approach basing on the artificial mushy zone introduction is used and the main goal of investigation is the verification of influence of the artificial mushy zone ‘width’ on the results of melting modeling. At the stage of numerical modeling the author’s version of the Control Volume Method is used. In the final part of the paper the examples of computations and conclusions are presented.

A spectroscopic study of uranium species formed in chloride melts

International Nuclear Information System (INIS)

Volkovich, Vladimir A.; Bhatt, Anand I.; May, Iain; Griffiths, Trevor R.; Thied, Robert C.

2002-01-01

The chlorination of uranium metal or uranium oxides in chloride melts offers an acceptable process for the head-end of pyrochemical reprocessing of spent nuclear fuels. The reactions of uranium metal and ceramic uranium dioxide with chlorine and with hydrogen chloride were studied in the alkali metal chloride melts, NaCl-KCl at 973K, NaCl-CsCl between 873 and 923K and LiCl-KCl at 873K. The uranium species formed therein were characterized from their electronic absorption spectra measured in situ. The kinetic parameters of the reactions depend on melt composition, temperature and chlorinating agent used. The reaction of uranium dioxide with oxygen in the presence of alkali metal chlorides results in the formation of alkali metal uranates. A spectroscopic study, between 723 and 973K, on their formation and their solutions was undertaken in LiCl, LiCl-KCl eutectic and NaCl-CsCl eutectic melts. The dissolution of uranium dioxide in LiCl-KCl eutectic at 923K containing added aluminium trichloride in the presence of oxygen has also been investigated. In this case, the reaction leads to the formation of uranyl chloride species. (author)

Point, surface and volumetric heat sources in the thermal modelling of selective laser melting

Science.gov (United States)

Yang, Yabin; Ayas, Can

2017-10-01

Selective laser melting (SLM) is a powder based additive manufacturing technique suitable for producing high precision metal parts. However, distortions and residual stresses within products arise during SLM because of the high temperature gradients created by the laser heating. Residual stresses limit the load resistance of the product and may even lead to fracture during the built process. It is therefore of paramount importance to predict the level of part distortion and residual stress as a function of SLM process parameters which requires a reliable thermal modelling of the SLM process. Consequently, a key question arises which is how to describe the laser source appropriately. Reasonable simplification of the laser representation is crucial for the computational efficiency of the thermal model of the SLM process. In this paper, first a semi-analytical thermal modelling approach is described. Subsequently, the laser heating is modelled using point, surface and volumetric sources, in order to compare the influence of different laser source geometries on the thermal history prediction of the thermal model. The present work provides guidelines on appropriate representation of the laser source in the thermal modelling of the SLM process.

Prereduction and melting of domestic titaniferous materials

Science.gov (United States)

Nafziger, R. H.; Jordan, R. R.

1983-03-01

Two domestic ilmenites and one titaniferous magnetite were prereduced by the United States Department of the Interior, Bureau of Mines, in a batch rotary kiln with coal char to assess the feasibility of this technique in improving melting operations and subsequent electric furnace processing. All three prereduced titaniferous materials were melted satisfactorily in an electric arc furnace to produce iron as a metal suitable for further refining to steel; metallizations ranging from 63 to 83 pct of the iron oxides were achieved. The ilmenites yielded titanium enriched slags that were amenable to further processing by conventional methods. Prereduction decreased electrode consumption during furnace operation and also conserved expensive electrical energy that otherwise must be used to reduce and melt totally the entire titaniferous materials charge.

Rigid multipodal platforms for metal surfaces

Directory of Open Access Journals (Sweden)

Michal Valášek

2016-03-01

Full Text Available In this review the recent progress in molecular platforms that form rigid and well-defined contact to a metal surface are discussed. Most of the presented examples have at least three anchoring units in order to control the spatial arrangement of the protruding molecular subunit. Another interesting feature is the lateral orientation of these foot structures which, depending on the particular application, is equally important as the spatial arrangement of the molecules. The numerous approaches towards assembling and organizing functional molecules into specific architectures on metal substrates are reviewed here. Particular attention is paid to variations of both, the core structures and the anchoring groups. Furthermore, the analytical methods enabling the investigation of individual molecules as well as monomolecular layers of ordered platform structures are summarized. The presented multipodal platforms bearing several anchoring groups form considerably more stable molecule–metal contacts than corresponding monopodal analogues and exhibit an enlarged separation of the functional molecules due to the increased footprint, as well as restrict tilting of the functional termini with respect to the metal surface. These platforms are thus ideally suited to tune important properties of the molecule–metal interface. On a single-molecule level, several of these platforms enable the control over the arrangement of the protruding rod-type molecular structures (e.g., molecular wires, switches, rotors, sensors with respect to the surface of the substrate.

He atom surface spectroscopy: Surface lattice dynamics of insulators, metals and metal overlayers

International Nuclear Information System (INIS)

1990-01-01

During the first three years of this grant (1985--1988) the effort was devoted to the construction of a state-of-the-art He atom scattering (HAS) instrument which would be capable of determining the structure and dynamics of metallic, semiconductor or insulator crystal surfaces. The second three year grant period (1988--1991) has been dedicated to measurements. The construction of the instrument went better than proposed; it was within budget, finished in the proposed time and of better sensitivity and resolution than originally planned. The same success has been carried over to the measurement phase where the concentration has been on studies of insulator surfaces, as discussed in this paper. The experiments of the past three years have focused primarily on the alkali halides with a more recent shift to metal oxide crystal surfaces. Both elastic and inelastic scattering experiments were carried out on LiF, NaI, NaCl, RbCl, KBr, RbBr, RbI, CsF, CsI and with some preliminary work on NiO and MgO

Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

International Nuclear Information System (INIS)

Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

1997-01-01

Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced

Probing molecular dynamics of metal borohydrides on the surface of mesoporous scaffolds by multinuclear high resolution solid state NMR

Energy Technology Data Exchange (ETDEWEB)

Hwang, Son-Jong, E-mail: Sonjong@cheme.caltech.edu [Division of Chemistry and Chemical Eng., California Institute of Technology, Pasadena, CA 91125 (United States); Lee, Hyun-Sook [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); To, Magnus [Division of Chemistry and Chemical Eng., California Institute of Technology, Pasadena, CA 91125 (United States); Lee, Young-Su; Cho, Young Whan [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Choi, Hyungkeun; Kim, Chul [Department of Chemistry, Hannam University, Daejeon 305-811 (Korea, Republic of)

2015-10-05

Graphical abstract: In situ variable temperature multinuclear solid state NMR allows to probe surface wetting, diffusivity, and confinement of metal borohydrides into nanopores. - Abstract: Understanding of surface interactions between borohydride molecules and the surfaces of porous supports have gained growing attention for successful development of nano-confinement engineering. By use of in situ variable temperature (VT) magic angle spinning (MAS) NMR, molecular mobility changes of LiBH{sub 4} crystalline solid has been investigated in the presence of silica based and carbonaceous surfaces. Spin–spin J-coupling of {sup 1}H–{sup 11}B in LiBH{sub 4} was monitored in series of VT NMR spectra to probe translational mobility of LiBH{sub 4} that appeared to be greatly enhanced upon surface contact. Such enhanced diffusivity was found to be effective in the formation of solid solution and co-confinement with other metal borohydrides. Co-confinement of LiBH{sub 4}–Ca(BH{sub 4}){sub 2} mixture was demonstrated at temperature as low as 100 °C, much lower than the reported bulk eutectic melting temperature. The discovery adds a novel property of LiBH{sub 4} that has been proven to be highly versatile in many energy related applications.

Surface segregation energies in transition-metal alloys

DEFF Research Database (Denmark)

Ruban, Andrei; Skriver, Hans Lomholt; Nørskov, Jens Kehlet

1999-01-01

We present a database of 24 x 24 surface segregation energies of single transition metal impurities in transition-metal hosts obtained by a Green's-function linear-muffin-tin-orbitals method in conjunction with the coherent potential and atomic sphere approximations including a multipole correction...... to the electrostatic potential and energy. We use the database to establish the major factors which govern surface segregation in transition metal alloys. We find that the calculated trends are well described by Friedel's rectangular state density model and that the few but significant deviations from the simple...

Evaluation of Metal-Fueled Surface Reactor Concepts

International Nuclear Information System (INIS)

Poston, David I.; Marcille, Thomas F.; Kapernick, Richard J.; Hiatt, Matthew T.; Amiri, Benjamin W.

2007-01-01

Surface fission power systems for use on the Moon and Mars may provide the first use of near-term reactor technology in space. Most near-term surface reactor concepts specify reactor temperatures <1000 K to allow the use of established material and power conversion technology and minimize the impact of the in-situ environment. Metal alloy fuels (e.g. U-10Zr and U-10Mo) have not traditionally been considered for space reactors because of high-temperature requirements, but they might be an attractive option for these lower temperature surface power missions. In addition to temperature limitations, metal fuels are also known to swell significantly at rather low fuel burnups (∼1 a/o), but near-term surface missions can mitigate this concern as well, because power and lifetime requirements generally keep fuel burnups <1 a/o. If temperature and swelling issues are not a concern, then a surface reactor concept may be able to benefit from the high uranium density and relative ease of manufacture of metal fuels. This paper investigates two reactor concepts that utilize metal fuels. It is found that these concepts compare very well to concepts that utilize other fuels (UN, UO2, UZrH) on a mass basis, while also providing the potential to simplify material safeguards issues

Fluid–fluid–solid triple point on melting curves at high temperatures

International Nuclear Information System (INIS)

Norman, G E; Saitov, I M

2016-01-01

An analysis is presented of experimental data where fluid-fluid phase transitions are observed for different substances at high temperatures with triple points on melting curves. Viscosity drops point to the structural character of the transition, whereas conductivity jumps remind of both semiconductor-to-metal and plasma nature. The slope of the phase equilibrium dependencies of pressure on temperature and the consequent change of the specific volume, which follows from the Clapeyron-Clausius equation, are discussed. P(V, T) surfaces are presented and discussed for the phase transitions considered in the vicinity of the triple points. The cases of abnormal P(T) dependencies on curves of phase equilibrium are in the focus of discussion. In particular, a P(V, T) surface is presented when both fluid-fluid and melting P(T) curves are abnormal. Particular attention is paid to warm dense hydrogen and deuterium, where remarkable contradictions exist between data of different authors. The possible connection of the P(V, T) surface peculiarities with the experimental data uncertainties is outlined. (paper)

Lessons learnt from FARO/TERMOS corium melt quenching experiments

Energy Technology Data Exchange (ETDEWEB)

Magallon, D.; Huhtiniemi, I.; Hohmann, H. [Commission of the European Communities, Ispra (Italy). Joint Research Center

1998-01-01

The influence of melt quantity, melt composition, water depth and initial pressure on quenching is assessed on the basis of seven tests performed in various conditions in the TERMOS vessel of the FARO facility at JRC-Ispra. Tests involved UO{sub 2}-based melt quantities in the range 18-176 kg at a temperature of approximately 3000 K poured into saturated water. The results suggest that erosion of the melt jet column is an efficient contributor to the amount of break-up, and thus quenching, for large pours of corium melt. The presence of Zr metal in the melt induced a much more efficient quenching than in a similar test with no Zr metal, attributed to the oxidation of the Zr. Significant amounts of H{sub 2} were produced also in tests with pure oxidic melts (e.g. about 300 g for 157 kg melt). In the tests at 5.0 and 2.0 MPa good mixing with significant melt break-up and quenching was obtained during the penetration in the water. At 0.5 MPa, good penetration of the melt into the water could still be achieved, but a jump in the vessel pressurisation occurred when the melt contacted the bottom and part (5 kg) of the debris was re-ejected from the water. (author)

Melt propagation in dry core debris beds

International Nuclear Information System (INIS)

Dosanjh, S.S.

1989-01-01

During severe light water reactor accidents like Three Mile Island Unit 2, the fuel rods can fragment and thus convert the reactor core into a large particle bed. The postdryout meltdown of such debris beds is examined. A two-dimensional model that considers the presence of oxidic (UO 2 and ZrO 2 ) as well as metallic (e.g., zirconium) constituents is developed. Key results are that a dense metallic crust is created near the bottom of the bed as molten materials flow downward and freeze; liquid accumulates above the blockage and, if zirconium is present, the pool grows rapidly as molten zirconium dissolved both UO 2 and ZrO 2 particles; if the melt wets the solid, a fraction of the melt flows radially outward under the action of capillary forces and freezes near the radial boundary; in a nonwetting system, all of the melt flows into the bottom of the bed; and when zirconium and iron are in intimate contact and the zirconium metal atomic fraction is > 0.33, these metals can liquefy and flow out of the bed very early in the meltdown sequence

The surface quasiliquid melt acceleration and the role of thermodynamic phase in the thermal decomposition of crystalline organic explosives

Energy Technology Data Exchange (ETDEWEB)

Henson, Bryan F [Los Alamos National Laboratory

2010-01-01

We show that melt acceleration in the thermal decomposition of crystalline organic solids is a manifestation of the surface quasiliquid phase. We derive a single universal rate law for melt acceleration that is a simple function of the metastable liquid activity below the melting point, and has a zero order term proportional to the quasiliquid thickness. We argue that the underlying mechanisms of this model will provide a molecular definition for the stability of the class of secondary explosives.

Surface modification of metals by ion implantation

International Nuclear Information System (INIS)

Iwaki, Masaya

1988-01-01

Ion implantation in metals has attracted the attention as a useful technology for the formation of new metastable alloys and compounds in metal surface layers without thermal equilibrium. Current studies of metal surface modification by ion implantation with high fluences have expanded from basic research areas and to industrial applications for the improvement of life time of tools. Many results suggest that the high fluence implantation produces the new surface layers with un-expected microscopic characteristics and macroscopic properties due to implant particles, radiation damage, sputtering, and knock-on doping. In this report, the composition, structure and chemical bonding state in surface layers of iron, iron-based alloy and aluminum sheets implanted with high fluences have been investigated by means of secondary ion mass spectroscopy (SIMS), Auger electron spectroscopy (AES), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Tribological properties such as hardness, friction and wear are introduced. (author)

Direct NO decomposition over stepped transition-metal surfaces

DEFF Research Database (Denmark)

Falsig, Hanne; Bligaard, Thomas; Christensen, Claus H.

2007-01-01

We establish the full potential energy diagram for the direct NO decomposition reaction over stepped transition-metal surfaces by combining a database of adsorption energies on stepped metal surfaces with known Bronsted-Evans-Polanyi (BEP) relations for the activation barriers of dissociation...

Silica/Perfluoropolymer nanocomposites fabricated by direct melt-compounding: a novel method without surface modification on nano-silica.